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Sample records for iron ore pelletizing

  1. High-rate behaviour of iron ore pellet

    NASA Astrophysics Data System (ADS)

    Gustafsson, Gustaf; Häggblad, Hans-Åke; Jonsén, Pär; Nishida, Masahiro

    2015-09-01

    Iron ore pellets are sintered, centimetre-sized spheres of ore with high iron content. Together with carbonized coal, iron ore pellets are used in the production of steel. In the transportation from the pelletizing plants to the customers, the iron ore pellets are exposed to different loading situations, resulting in degradation of strength and in some cases fragmentation. For future reliable numerical simulations of the handling and transportation of iron ore pellets, knowledge about their mechanical properties is needed. This paper describes the experimental work to investigate the dynamic mechanical properties of blast furnace iron ore pellets. To study the dynamic fracture of iron ore pellets a number of split Hopkinson pressure bar tests are carried out and analysed.

  2. Microstructure of bentonite in iron ore green pellets.

    PubMed

    Bhuiyan, Iftekhar U; Mouzon, Johanne; Schröppel, Birgit; Kaech, Andres; Dobryden, Illia; Forsmo, Seija P E; Hedlund, Jonas

    2014-02-01

    Sodium-activated calcium bentonite is used as a binder in iron ore pellets and is known to increase strength of both wet and dry iron ore green pellets. In this article, the microstructure of bentonite in magnetite pellets is revealed for the first time using scanning electron microscopy. The microstructure of bentonite in wet and dry iron ore pellets, as well as in distilled water, was imaged by various imaging techniques (e.g., imaging at low voltage with monochromatic and decelerated beam or low loss backscattered electrons) and cryogenic methods (i.e., high pressure freezing and plunge freezing in liquid ethane). In wet iron ore green pellets, clay tactoids (stacks of parallel primary clay platelets) were very well dispersed and formed a voluminous network occupying the space available between mineral particles. When the pellet was dried, bentonite was drawn to the contact points between the particles and formed solid bridges, which impart strength to the solid compact.

  3. Smoothed Particle Hydrodynamic Simulation of Iron Ore Pellets Flow

    SciTech Connect

    Gustafsson, G.; Haeggblad, H.-A.; Oldenburg, M.

    2007-05-17

    In this work the Smoothed Particle Hydrodynamics (SPH) method is used to simulate iron ore pellets flow. A continuum material model describing the yield strength, elastic and plastic parameters for pellets as a granular material is used in the simulations. The most time consuming part in the SPH method is the contact search of neighboring nodes at each time step. In this study, a position code algorithm for the contact search is presented. The cost of contact searching for this algorithm is of the order of Nlog2N, where N is the number of nodes in the system. The SPH-model is used for simulation of iron ore pellets silo flow. A two dimensional axisymmetric model of the silo is used in the simulations. The simulation results are compared with data from an experimental cylindrical silo, where pellets are discharged from a concentric outlet. Primary the flow pattern is compared.

  4. Automatic control system for uniformly paving iron ore pellets

    NASA Astrophysics Data System (ADS)

    Wang, Bowen; Qian, Xiaolong

    2014-05-01

    In iron and steelmaking industry, iron ore pellet qualities are crucial to end-product properties, manufacturing costs and waste emissions. Uniform pellet pavements on the grate machine are a fundamental prerequisite to ensure even heat-transfer and pellet induration successively influences performance of the following metallurgical processes. This article presents an automatic control system for uniformly paving green pellets on the grate, via a mechanism mainly constituted of a mechanical linkage, a swinging belt, a conveyance belt and a grate. Mechanism analysis illustrates that uniform pellet pavements demand the frontend of the swinging belt oscillate at a constant angular velocity. Subsequently, kinetic models are formulated to relate oscillatory movements of the swinging belt's frontend to rotations of a crank link driven by a motor. On basis of kinetic analysis of the pellet feeding mechanism, a cubic B-spline model is built for numerically computing discrete frequencies to be modulated during a motor rotation. Subsequently, the pellet feeding control system is presented in terms of compositional hardware and software components, and their functional relationships. Finally, pellet feeding experiments are carried out to demonstrate that the control system is effective, reliable and superior to conventional methods.

  5. Advances in Alternative Binders for Iron Ore Pellets

    NASA Astrophysics Data System (ADS)

    McDonald, Jacob Eugene Dale

    The replacement of bentonite as the standard iron ore binder is an important factor in the future of iron processing. Bentonite adds unwanted silica to the final concentrated iron ore product. Excess silica from bentonite addition has been calculated to consume approximately 2.4 MJ of additional energy during the production of one metric ton of pig iron. Bentonite replacement requires an in-depth understanding of how alternative binders affect the agglomeration process. Starch has shown promise as a potential replacement binder for bentonite; other alternatives such as fly-ash have also been considered. Starches with solubilities ranging from 7.5-60% have been investigated as partial and full bentonite replacements. These starches have been found to allow for potential reductions in bentonite dose by 75%. Direct replacement of bentonite with starch yields pellets of sufficient quality for industrial use. Starch can be used as a direct replacement for bentonite; however, starch is significantly more expensive making direct replacement cost prohibitive. Partial replacement of bentonite with 1 kg/ton starch was found to be a viable option. When using starch as a supplemental binder, pellets can be made that meet all minimum industrial standards for strength and maintaining a binder cost that is less than that of bentonite alone. The current state of knowledge presents significant gaps to be explored regarding the use of starch during pelletization. The proposed work will focus on the importance of starch solubility when starch is used as a binder, the impact of the absorption of water by starch, and the binding mechanism of starch during agglomeration. This work will rely heavily on microscopy techniques such as optical microscopy, scanning electron microscopy and energy dispersive spectroscopy.

  6. Manufacturing and Application of Metalized Ore-Coal Pellets in Synthetic Pig Iron Smelting

    NASA Astrophysics Data System (ADS)

    Nokhrina, O. I.; Rozhikhina, I. D.; Khodosov, I. E.

    2016-08-01

    The article presents research data on manufacturing and application of metalized ore-coal pellets in synthetic pig iron smelting. A technology of pellets metallization by means of solid-phase reduction of iron from oxides using hematite-magnetite iron ore and low-caking coal as raw materials is described. Industrial testing of replacing 10, 15, and 20% of waste metal by the metalized ore-coal pellets in the coreless induction furnace IST-1 is described. Optimal temperature and time conditions of feeding the metalized pellets into the furnace in smelting pig iron of SCh-40-60 grade are determined.

  7. Characterization of iron ore pellets with dextrin added organic binders under different time and temperature conditions

    NASA Astrophysics Data System (ADS)

    babu kotta, Anand; karak, Swapan kumar; Kumar, M.

    2017-02-01

    In the present work, Dextrin is used as a binder for iron ore pelletization, as it’s free from Silica and Alumina. Green pellets were prepared by mixing of iron ore particles (-75 μm) with varying binder percentage (1 wt. % bentonite, 0.5 and 1 wt. % of dextrin) separately. The green pellets were first dried in air for 24 h and then in an electric oven at 383 K for 4 h. The dried pellets were fired at varying temperatures (1173, 1273, 1373, and 1473 K) and indurated for 1 and 2 h. The samples were characterized for physical (pellet size) and mechanical (compressive strengths, porosity and hardness) properties. Good quality pellets were prepared with organic binder, and which increases the compressive strength of dry and fired pellets. Strength results are matching with the bentonite binder pellets and it is well above the industrially acceptable limit (250 kg/pellet). Porosity of the fired pellets decreases with increasing temperature and induration time. The hardness of the pellet varies from surface to core of the pellet. Moreover, the influence of wear mechanism (based on collisions) on pellets and its characteristics of generated particle size distribution (PSD) have been investigated. It was noticed that the material loss during wear test decreases with increasing strength of the pellet. From PSD analysis, the coarse particles were revealed that the collisions are dominating during wear.

  8. Pyrolysis of Active Fraction of Humic Substances-Based Binder for Iron Ore Pelletizing

    NASA Astrophysics Data System (ADS)

    Han, Guihong; Zhang, Duo; Huang, Yanfang; Liu, Lulu; Chai, Wencui; Jiang, Tao

    The authors have developed a series of humic substances-based binders for iron ore pelletizing. This work was to gather information for the further industry application of humic substances-based binders in the field of iron ore oxidized pellets production. Pyrolysis of humic substances as the active fraction in the binders and its effects on fired hematite pellets was investigated in this study. Pyrolysis product of humic substances was focusing on four main gases (CO2, CO, H2and CxHy). The results demonstrated that effect of O2/N2atmosphere on weight loss of humic substances is obvious above 600 °C. Instantaneous concentration of gas products is increased with increasing pyrolysis temperature. Weight percentage of CO2 is increased obviously with increasing O2 concentration, while those of CO and H2 decreasing.

  9. Study of nonisothermal reduction of iron ore-coal/char composite pellet

    NASA Astrophysics Data System (ADS)

    Dutta, S. K.; Ghosh, A.

    1994-01-01

    Cold-bonded composite pellets, consisting of iron ore fines and fines of noncoking coal or char, were prepared by steam curing at high pressure in an autoclave employing inorganic binders. Dry compressive strength ranged from 200 to 1000 N for different pellets. The pellets were heated from room temperature to 1273 K under flowing argon at two heating rates. Rates of evolution of product gases were determined from gas Chromatographie analysis, and the temperature of the sample was monitored by thermocouple as a function of time during heating. Degree of reduction, volume change, and compressive strength of the pellets upon reduction were measured subsequently. Degree of reduction ranged from 46 to 99 pct. Nonisothermal devolatilization of coal by this procedure also was carried out for comparison. It has been shown that a significant quantity (10 to 20 pct of the pellet weight) of extraneous H2O and CO2 was retained by dried pellets. This accounted for the generation of additional quantities of H2 and CO during heating. Carbon was the major reductant, but reduction by H2 also was significant. Ore-coal and ore-char composites exhibited a comparable degree of reduction. However, the former showed superior postreduction strength due to a smaller amount of swelling upon reduction.

  10. Effect of Experimental Conditions on Cementite Formation During Reduction of Iron Ore Pellets

    NASA Astrophysics Data System (ADS)

    Kazemi, Mania; Sichen, Du

    2016-12-01

    Experiments have been carried out to study the effect of temperature, gas composition, residence time, and type of iron ore pellets on formation of cementite during gaseous reduction of hematite. Industrial iron ore pellets have been reduced isothermally in a gas mixture with H2 and CO as main components. The presence of Fe3C in the partially reduced pellets shows that reduction and cementite formation take place at the same time. The maximum content of cementite is identified in the samples reduced by H2-CO at 1123 K (850 °C). The decrease in the carbide content due to addition of 1 pct CO2 to the initial gas mixture reveals the major influence of carbon potential in the gas atmosphere. Further increase of CO2 content increases the Fe3C. The variations of the amount of cementite with the CO2 content suggest that both the thermodynamics and kinetics of cementite formation are affected by the gas composition. Cementite decomposes to graphite and iron particles in reducing and inert atmospheres as the residence time of pellets at high temperature is increased above 60 minutes.

  11. Utilization of Lime Fines as an Effective Binder as well as Fluxing Agent for Making Fluxed Iron Ore Pellets

    NASA Astrophysics Data System (ADS)

    Mandal, Arup Kumar; Sarkar, Alok; Sinha, Om Prakash

    2016-04-01

    A laboratory study was carried out to characterize the physical, chemical and mechanical properties of lime fluxed (varying basicity 0-2) hematite iron ore pellets. Lime was used as additive as well as fluxing agent for making iron ore pellets. The effect of additives on different properties of pellets was studied. The findings show that on increasing the addition of lime, more of calcium-alumino-silicate phases were produced as confirmed by SEM-EDAX analysis. These phases have low melting points, which enhances sticking behaviour of pellets, as well as imparts strength to the pellets (resulting increasing compressive strength, tumbler, abrasion and shatter index) but decreases the porosity. The low basicity pellets were found predominantly oxide-bonded, while the high basicity pellets were mostly slag-bonded. This means that the pellet should be fired at sufficiently high enough temperature to generate liquid phases to get the sufficient strength but not so high as to cause the pellets to stick to each other. The obtained properties of these fluxed pellets were compared with the properties of iron ore lump and pellets, which are being used conventionally in the blast furnace for production of iron and steel.

  12. Effects of calcium hydroxide and calcium chloride addition to bentonite in iron ore pelletization.

    PubMed

    Tugrul, Nurcan; Derun, Emek Moroydor; Pişkin, Mehmet

    2006-10-01

    Pyrite ash is created as waste from the roasting of pyrite ores during the production of sulphuric acid. These processes generate great amounts of pyrite ash waste that is generally land filled. This creates serious environmental pollution due to the release of acids and toxic substances. Pyrite ash waste can be utilized in the iron production industry as a blast furnace feed to process this waste and prevent environmental pollution. The essential parameters affecting the pelletization process of pyrite ash were studied using bentonite as a binder. Experiments were then carried out using bentonite and a mixture of bentonite with calcium hydroxide and calcium chloride in order to make the bentonite more effective. The metallurgical properties of pyrite ash, bentonite, calcium hydroxide, calcium chloride, a mixture of these and sintered pellets were studied using X-ray analysis. The crushing strength tests were carried out to investigate the strength of pyrite ash waste pellets. The results of these analyses showed that pyrite ash can be agglomerated to pellets and used in the iron production industry as a blast furnace feed. The crushing strength of the pellets containing calcium hydroxide and calcium chloride in addition to bentonite was better than the strength of pellets prepared using only bentonite binder.

  13. Studies on the reduction kinetics of hematite iron ore pellets with noncoking coals for sponge iron plants

    SciTech Connect

    Kumar, M.; Mohapatra, P.; Patel, S.K.

    2009-07-01

    In the present investigation, fired pellets were made by mixing hematite iron ore fines of -100, -16+18, and -8+10 mesh size in different ratios and studies on their reduction kinetics in Lakhanpur, Orient OC-2 and Belpahar coals were carried out at temperatures ranging from 850{sup o}C to 1000{sup o}C with a view toward promoting the massive utilization of fines in ironmaking. The rate of reduction in all the fired iron ore pellets increased markedly with an increase in temperature up to 1000{sup o}C, and it was more intense in the first 30min. The values of activation energy, calculated from integral and differential approaches, for the reduction of fired pellets (prepared from iron ore fines of -100 mesh size) in coals were found to be in the range 131-148 and 130-181 kJ mol{sup -1} (for =0.2 to 0.8), indicating the process is controlled by a carbon gasification reaction. The addition of selected larger size particles in the matrix of -100 mesh size fines up to the extent studied decreased the activation energy and slightly increased the reduction rates of resultant fired pellets. In comparison to coal, the reduction of fired pellets in char was characterized by significantly lower reduction rates and higher activation energy.

  14. Use of solid fuel in the production of pellets with Venezuelan iron ore

    SciTech Connect

    Rodriguez, A.; Ionescu, D.; Reyes, N.; Carrasquel, A.; Murati, C.; Guzman, J.L. )

    1993-01-01

    The pellet plant of Sidor consists of a dry grinding process for the iron ore and an induration process which takes place in a travelling grate furnace. The technical personnel considered the necessity of increasing the actual levels of productivity of 417 t/h and the abrasion index of 6%. To obtain this target, the technicians developed a series of pilot tests using solid fuel in the pelletizing mixture which gave positive results in the production of fluxed pellets using Venezuelan hematitic ore. At the industrial level the results were more successful than at pilot level; the productivity and the quality of pellets improved above the design values. The amount of coke used in the mixture was 0.7% and it required a significant change in the thermal profile of the furnace. The productivity increased 22.5% the abrasion index improved by 17.0%. The energy consumption was reduced to 25%. After this successful campaign there are plans for increasing the coke addition more than 1% which will allow abrasion levels between 4.0 and 4.5%, the compression strength between 320 and 330 Kg/pellet and also increase the productivity of the plant.

  15. High-carbon fly-ash as a binder for iron ore pellets

    SciTech Connect

    Kawatra, S.K.; Eisele, T.C.; Ripke, S.J.; Ramirez, G.

    1999-09-01

    The goal of this project was to convert currently unusable fly-ashes into a material that can be used as a binder for iron ore. Such a binder would also be useful for other high-volume markets, including foundry sand mold binders. Previously, the investigators used fly-ash in combination with calcium hydroxide as an additive while calcium chloride was added as a hardening accelerator. However, the addition of chloride salts have a detrimental effect because chlorine causes corrosion in processing equipment. Therefore, other potential hardening accelerators were investigated during this project. During production, dried iron-ore pellets are required to have crushing strength of at least 22.2 newtons (5 pounds force) per 12.7 mm (1/2 inch) diameter pellet. The pellets are then sintered at temperatures up to 1300 C and must not exhibit a significant degree of spalling or cracking. Pellets will therefore be tested to determine whether acceptable dry crushing strengths can be achieved.

  16. Assessment of reduction behavior of hematite iron ore pellets in coal fines for application in sponge ironmaking

    SciTech Connect

    Kumar, M.; Patel, S.K.

    2009-07-01

    Studies on isothermal reduction kinetics (with F grade coal) in fired pellets of hematite iron ores, procured from four different mines of Orissa, were carried out in the temperature range of 850-1000C to provide information for the Indian sponge iron plants. The rate of reduction in all the fired iron ore pellets increased markedly with a rise of temperature up to 950C, and thereafter it decreased at 1000C. The rate was more intense in the first 30 minutes. All iron ores exhibited almost complete reduction in their pellets at temperatures of 900 and 950C in 2 hours' heating time duration, and the final product morphologies consisted of prominent cracks. The kinetic model equation 1-(1-a){sup 1/3}=kt was found to fit best to the experimental data, and the values of apparent activation energy were evaluated. Reductions of D. R. Pattnaik and M. G. Mohanty iron ore pellets were characterized by higher activation energies (183 and 150 kJ mol{sup -1}), indicating carbon gasification reaction to be the rate-controlling step. The results established lower values of activation energy (83 and 84 kJ mol{sup -1}) for the reduction of G. M. OMC Ltd. and Sakaruddin iron ore pellets, proposing their overall rates to be controlled by indirect reduction reactions.

  17. Phosphorus Migration During Direct Reduction of Coal Composite High-Phosphorus Iron Ore Pellets

    NASA Astrophysics Data System (ADS)

    Cheng, Cheng; Xue, Qingguo; Wang, Guang; Zhang, Yuanyuan; Wang, Jingsong

    2016-02-01

    This study investigated the direct reduction process and phosphorus migration features of high-phosphorus iron ores using simulated experiments. Results show that iron oxide was successfully reduced, and a Fe-Si-Al slag formed in carbon-bearing pellets at 1473 K (1200 °C). Fluorapatite then began to decompose into Ca3(PO4)2 and CaF2. As the reaction continued, Ca3(PO4)2 and Fe-Si-Al slag reacted quickly with each other to generate CaAl2Si2O8 and P2, while CaF2 turned into SiF4 gas in the presence of high SiO2. A small amount remained in the slag phase and formed CaAl2Si2O8. Further analysis detailed the migration process of the phosphorus into iron phases, as well as the relationship between carburization and phosphorus absorption in the iron phases. As carbon content in the iron phase increased, the austenite grain boundary melted and formed a large quantity of liquid iron which quickly absorbed the phosphorus. Based on the results of simulation and analysis, this paper proposed a method which reduced the absorption of P by the metallic iron formed and reduced P content in metallic iron during direct reduction.

  18. Production and blast-furnace smelting of boron-alloyed iron-ore pellets

    SciTech Connect

    A.A. Akberdin; A.S. Kim

    2008-08-15

    Industrial test data are presented regarding the production (at Sokolovsk-Sarbaisk mining and enrichment enterprise) and blast-furnace smelting (at Magnitogorsk metallurgical works) of boron-alloyed iron-ore pellets (500000 t). It is shown that, thanks to the presence of boron, the compressive strength of the roasted pellets is increased by 18.5%, while the strength in reduction is doubled; the limestone consumption is reduced by 11%, the bentonite consumption is halved, and the dust content of the gases in the last section of the roasting machines is reduced by 20%. In blast-furnace smelting, the yield of low-sulfur (<0.02%) hot metal is increased from 65-70 to 85.1% and the furnace productivity from 2.17-2.20 to 2.27 t/(m{sup 3} day); coke consumption is reduced by 3-8 kg/t of hot metal. The plasticity and stamping properties of 08IO auto-industry steel are improved by microadditions of boron.

  19. Utilization of waste polyethylene terephthalate as a reducing agent in the reduction of iron ore composite pellets

    NASA Astrophysics Data System (ADS)

    Polat, Gökhan; Birol, Burak; Sarıdede, Muhlis Nezihi

    2014-08-01

    The increasing consumption of plastics inevitably results in increasing amounts of waste plastics. Because of their long degradation periods, these wastes negatively affect the natural environment. Numerous studies have been conducted to recycle and eliminate waste plastics. The potential for recycling waste plastics in the iron and steel industry has been underestimated; the high C and H contents of plastics may make them suitable as alternative reductants in the reduction process of iron ore. This study aims to substitute plastic wastes for coal in reduction melting process and to investigate their performance during reduction at high temperature. We used a common type of waste plastic, polyethylene terephthalate (PET), because of its high carbon and hydrogen contents. Composite pellets containing PET wastes, coke, and magnetite iron ore were reduced at selected temperatures of 1400 and 1450°C for reduction time from 2 to 10 min to investigate the reduction melting behavior of these pellets. The results showed that an increased temperature and reduction time increased the reduction ratio of the pellets. The optimum experimental conditions for obtaining metallic iron (iron nuggets) were reduction at 1450°C for 10 min using composite pellets containing 60% PET and 40% coke.

  20. Effect of Temperature on Morphology of Metallic Iron and Formation of Clusters of Iron Ore Pellets

    NASA Astrophysics Data System (ADS)

    de Alencar, Jean Philippe Santos Gherardi; de Resende, Valdirene Gonzaga; de Castro, Luiz Fernando Andrade

    2016-02-01

    The increase of the reduction temperature in direct reduction furnaces has been a recurring tool due to the benefits that it provides to the process. However, its increase cannot be performed without taking into account some considerations, since the sticking phenomenon is directly correlated with it and could lead to permeability problems and reactor performance. An analysis of the formation of pellets clusters at different temperatures was carried out with focus on morphological characterization of reduced materials to better understand the causes and effects of these actions. The results showed a correlation between the morphology of the metallic iron present in the samples and the clustering index. At low reduction temperatures, 1123 K (850 °C), the iron formed is eroded and deformed and the cluster hardly remains after tumbling. When forming iron with fibrous structure, 1223 K (950 °C), the clustering index increases because of anchor points which make the material to stick together. Finally, under the effect of high temperature and long time, it generates fresh precipitated iron, enhancing the resistance of the clusters so that they cannot be separated.

  1. Effective adsorption of phosphate from wastewaters by big composite pellets made of reduced steel slag and iron ore concentrate.

    PubMed

    Wang, Hongjuan; Shen, Shaobo; Liu, Longhui; Ji, Yilong; Wang, Fuming

    2015-01-01

    In order to remove phosphate from wastewater, a large plastic adsorption column filled with big phosphate-adsorbing pellets with diameters of 10 mm, heated by electromagnetic induction coils, was conceived. It was found that the prepared big pellets, which were made of reduced steel slag and iron ore concentrate, contain magnetic Fe and Fe3O4. The thermodynamics and kinetics of adsorption of phosphate from synthetic wastewaters on the pellets were studied in this work. The phosphate adsorption on the pellets followed three models of Freundlich, Langmuir and Dubinin-Kaganer-Radushkevick. The maximum phosphate adsorption capacity Qmax of the pellets were 2.46, 2.74 and 2.77 mg/g for the three temperatures of 20°C, 30°C and 40°C, respectively, based on the Langmuir model. The apparent adsorption energies were -12.9 kJ/mol for the three temperatures. It implied that ion exchange was the main mechanism involved in the adsorption processes. The adsorbed phosphate existed on the pellet surface mainly in the form of Fe3(PO4)2. A reduction pre-treatment of the pellet precursor with H2 greatly enhanced pellet adsorption for phosphate. The adsorption kinetics is better represented by a pseudo-first-order model. The adsorbed phosphate amounts were similar for both real and synthetic wastewaters under similar adsorption conditions. The percentage of adsorbed phosphate for a real wastewater increased with increasing pellet concentration and reached 99.2% at a pellet concentration of 64 (g/L). Some specific phosphate adsorption mechanisms for the pellets were revealed and the pellets showed the potential to efficiently adsorb phosphate from a huge amount of real wastewaters in an industrial scale.

  2. Feasibility Studies for Production of Pellet Grade Concentrate from Sub Grade Iron Ore Using Multi Gravity Separator

    NASA Astrophysics Data System (ADS)

    Rao, Gottumukkala Venkateswara; Markandeya, R.; Kumar, Rajan

    2017-07-01

    An attempt has been made to utilise Sub Grade Iron Ore by producing pellet grade concentrate from Deposit 5, Bacheli Complex, Bailadila, Chhattisgarh, India. The `as received' Run of Mine (ROM) sample assayed 40.80% Fe, 40.90% SiO2. Mineralogical studies indicated that the main ore mineral is Hematite and lone gangue mineral is Quartz. Mineral liberation studies indicated that, the ore mineral Hematite and gangue mineral Quartz are getting liberated below 100 microns. The stage crushed and ground sample was subjected to concentration by using a Multi Gravity Separator (MGS). Rougher Multi Gravity Separation (MGS) experimental results were optimised to recover highest possible iron values. A concentrate of 55.80% Fe with a yield of 61.73% by weight with a recovery of 84.42% Iron values was obtained in rougher MGS concentrate. Further experiments were carried out with rougher MGS concentrate to produce a concentrate suitable for commercial grade pellet concentrate. It was proved that a concentrate assaying 66.67% Fe, 3.12% SiO2 with an yield of 45.08% by weight and with a recovery of 73.67% iron values in the concentrate.

  3. Iron ore: energy, labor, and capital changes with technology.

    PubMed

    Kakela, P J

    1978-12-15

    Resource gathering is depending on leaner crude ores. Iron ore mining typifies this trend. To make lean taconite iron ores useful required a technologic breakthrough-pelletization. The shift to iron ore pellets has the advantage that they require less energy and labor per ton of molten iron than high-grade naturally concentrated ores. Increased reliance on pellets causes a geographic shift of some jobs and environmental effects from blast furnaces to iron ore mines.

  4. Effect of Amount of Carbon on the Reduction Efficiency of Iron Ore-Coal Composite Pellets in Multi-layer Bed Rotary Hearth Furnace (RHF)

    NASA Astrophysics Data System (ADS)

    Mishra, Srinibash; Roy, Gour Gopal

    2016-08-01

    The effect of carbon-to-hematite molar ratio has been studied on the reduction efficiency of iron ore-coal composite pellet reduced at 1523 K (1250 °C) for 20 minutes in a laboratory scale multi-layer bed rotary hearth furnace (RHF). Reduced pellets have been characterized through weight loss measurement, estimation of porosity, shrinkage, qualitative and quantitative phase analysis by XRD. Performance parameters such as the degree of reduction, metallization, carbon efficiency, productivity, and compressive strength have been calculated to compare the process efficacy at different carbon levels in the pellets. Pellets with optimum carbon-to-hematite ratio (C/Fe2O3 molar ratio = 1.66) that is much below the stoichiometric carbon required for direct reduction of hematite yielded maximum reduction, better carbon utilization, and productivity for all three layers. Top layer exhibited maximum reduction at comparatively lower carbon level (C/Fe2O3 molar ratio <2.33) in the pellet, while bottom layer exceeded top layer reduction at higher carbon level (C/Fe2O3 molar ratio >2.33). Correlation between degree of reduction and metallization indicated non-isothermal kinetics influenced by heat and mass transfer in multi-layer bed RHF. Compressive strength of the partially reduced pellet with optimum carbon content (C/Fe2O3 molar ratio = 1.66) showed that they could be potentially used as an alternate feed in a blast furnace or any other smelting reactor.

  5. Mathematical modeling of the kinetics of carbothermic reduction of iron oxides in ore-coal composite pellets

    SciTech Connect

    Sun, K.; Lu, W.K.

    2009-02-15

    The kinetics of the carbothermic reduction of iron oxides in a composite pellet made of taconite concentrate and high-volatility coal has been studied by means of mathematical modeling that simultaneously takes into account the transfer rates of both the mass and the heat, and the rates of chemical reactions. The computational results, which have been validated with experimental data in the literature, confirm that the overall rate of the carbothermic reduction, which is strongly endothermic, is limited by heat-transfer steps. From a kinetics viewpoint, the optimum composition of the composite pellet is approximately in accordance with the stoichiometry, when CO is assumed to be the sole oxide of carbon in the gas. To raise the temperature of the pellet from its ambient value to furnace temperature, the heat required is greater than that needed for sustaining all chemical reactions, including the Boudouard reaction. The gaseous product consists mainly of CO and H{sub 2}, except in the very initial stage. The overall observable reaction rate, in terms of the volumetric rate of the generation of gases, peaks at approximately 30 seconds of reaction time.

  6. Microbial reduction of iron ore

    DOEpatents

    Hoffmann, Michael R.; Arnold, Robert G.; Stephanopoulos, Gregory

    1989-01-01

    A process is provided for reducing iron ore by treatment with microorganisms which comprises forming an aqueous mixture of iron ore, microorganisms operable for reducing the ferric iron of the iron ore to ferrous iron, and a substrate operable as an energy source for the microbial reduction; and maintaining the aqueous mixture for a period of time and under conditions operable to effect the reduction of the ore. Preferably the microorganism is Pseudomonas sp. 200 and the reduction conducted anaerobically with a domestic wastewater as the substrate. An aqueous solution containing soluble ferrous iron can be separated from the reacted mixture, treated with a base to precipitate ferrous hydroxide which can then be recovered as a concentrated slurry.

  7. Microbial reduction of iron ore

    DOEpatents

    Hoffmann, M.R.; Arnold, R.G.; Stephanopoulos, G.

    1989-11-14

    A process is provided for reducing iron ore by treatment with microorganisms which comprises forming an aqueous mixture of iron ore, microorganisms operable for reducing the ferric iron of the iron ore to ferrous iron, and a substrate operable as an energy source for the microbial reduction; and maintaining the aqueous mixture for a period of time and under conditions operable to effect the reduction of the ore. Preferably the microorganism is Pseudomonas sp. 200 and the reduction conducted anaerobically with a domestic wastewater as the substrate. An aqueous solution containing soluble ferrous iron can be separated from the reacted mixture, treated with a base to precipitate ferrous hydroxide which can then be recovered as a concentrated slurry. 11 figs.

  8. A study of kinetics and mechanisms of iron ore reduction in ore/coal composites

    SciTech Connect

    Sun, S.; Lu, W.K.

    1996-12-31

    Blast furnace ironmaking technology, by far the most important ironmaking process, is based on coke and iron ore pellets (or sinter) to produce liquid iron. However, there has been a worldwide effort searching for a more economical and environmental friendly alternative process for the production of liquid iron. The essential requirement is that it should be minimized in the usage of metallurgical coke and agglomerate of iron ore concentrates. With iron ore concentrate and coal as raw materials, there are two approaches: (a) Smelting reduction; melting the ore before reduction; (b) Reduction of the ore in solid state followed by melting. The present work is on the fundamentals of the latter. It consists of a better designed experimental study including pressure gradient measurement, and a more rigorous non-isothermal and non-isobaric mathematical model. Results of this work may be applied to carbothermic processes, such as FASTMET and LB processes, as well as recycling of fines in steel plants.

  9. Hydrogen Plasma Processing of Iron Ore

    NASA Astrophysics Data System (ADS)

    Sabat, Kali Charan; Murphy, Anthony B.

    2017-03-01

    Iron is currently produced by carbothermic reduction of oxide ores. This is a multiple-stage process that requires large-scale equipment and high capital investment, and produces large amounts of CO2. An alternative to carbothermic reduction is reduction using a hydrogen plasma, which comprises vibrationally excited molecular, atomic, and ionic states of hydrogen, all of which can reduce iron oxides, even at low temperatures. Besides the thermodynamic and kinetic advantages of a hydrogen plasma, the byproduct of the reaction is water, which does not pose any environmental problems. A review of the theory and practice of iron ore reduction using a hydrogen plasma is presented. The thermodynamic and kinetic aspects are considered, with molecular, atomic and ionic hydrogen considered separately. The importance of vibrationally excited hydrogen molecules in overcoming the activation energy barriers, and in transferring energy to the iron oxide, is emphasized. Both thermal and nonthermal plasmas are considered. The thermophysical properties of hydrogen and argon-hydrogen plasmas are discussed, and their influence on the constriction and flow in the of arc plasmas is considered. The published R&D on hydrogen plasma reduction of iron oxide is reviewed, with both the reduction of molten iron ore and in-flight reduction of iron ore particles being considered. Finally, the technical and economic feasibility of the process are discussed. It is shown that hydrogen plasma processing requires less energy than carbothermic reduction, mainly because pelletization, sintering, and cokemaking are not required. Moreover, the formation of the greenhouse gas CO2 as a byproduct is avoided. In-flight reduction has the potential for a throughput at least equivalent to the blast furnace process. It is concluded that hydrogen plasma reduction of iron ore is a potentially attractive alternative to standard methods.

  10. Hydrogen Plasma Processing of Iron Ore

    NASA Astrophysics Data System (ADS)

    Sabat, Kali Charan; Murphy, Anthony B.

    2017-06-01

    Iron is currently produced by carbothermic reduction of oxide ores. This is a multiple-stage process that requires large-scale equipment and high capital investment, and produces large amounts of CO2. An alternative to carbothermic reduction is reduction using a hydrogen plasma, which comprises vibrationally excited molecular, atomic, and ionic states of hydrogen, all of which can reduce iron oxides, even at low temperatures. Besides the thermodynamic and kinetic advantages of a hydrogen plasma, the byproduct of the reaction is water, which does not pose any environmental problems. A review of the theory and practice of iron ore reduction using a hydrogen plasma is presented. The thermodynamic and kinetic aspects are considered, with molecular, atomic and ionic hydrogen considered separately. The importance of vibrationally excited hydrogen molecules in overcoming the activation energy barriers, and in transferring energy to the iron oxide, is emphasized. Both thermal and nonthermal plasmas are considered. The thermophysical properties of hydrogen and argon-hydrogen plasmas are discussed, and their influence on the constriction and flow in the of arc plasmas is considered. The published R&D on hydrogen plasma reduction of iron oxide is reviewed, with both the reduction of molten iron ore and in-flight reduction of iron ore particles being considered. Finally, the technical and economic feasibility of the process are discussed. It is shown that hydrogen plasma processing requires less energy than carbothermic reduction, mainly because pelletization, sintering, and cokemaking are not required. Moreover, the formation of the greenhouse gas CO2 as a byproduct is avoided. In-flight reduction has the potential for a throughput at least equivalent to the blast furnace process. It is concluded that hydrogen plasma reduction of iron ore is a potentially attractive alternative to standard methods.

  11. Study of Organic and Inorganic Binders on Strength of Iron Oxide Pellets

    NASA Astrophysics Data System (ADS)

    Srivastava, Urvashi; Kawatra, S. Komar; Eisele, Timothy C.

    2013-08-01

    Bentonite is a predominant binder used in iron ore pelletization. However, the presence of a high content of silica and alumina in bentonite is considered undesirable for ironmaking operations. The objective of this study was to identify the alternatives of bentonite for iron ore pelletization. To achieve this goal, different types of organic and inorganic binders were utilized to produce iron oxide pellets. The quality of these iron oxide pellets was compared with pellets made using bentonite. All pellets were tested for physical strength at different stages of pelletization to determine their ability to survive during shipping and handling. The results show that organic binders such as lactose monohydrate, hemicellulose, and sodium lignosulfonate can provide sufficient strength to indurated pellets.

  12. Reduction of Silica from Hematite Ore Concentrate Pellets by Supplementing Bentonite Clay with Starch

    NASA Astrophysics Data System (ADS)

    McDonald, Jacob Eugene Dale

    The replacement of bentonite as the standard iron ore binder is an important factor in the future of iron processing. Bentonite adds 0.7%-1.0% unwanted silica to the final iron product. Bentonite replacement requires an in-depth understanding of how alternative binders affect the agglomeration process. One such alternative binder is starch, which can be modified in a multitude of ways. It has been observed that the use of a highly soluble starch can greatly increase the dry compressive strength of a hematite concentrate pellet. By heating a starch solution or extruding a starch, its solubility can be altered. When using starch along with bentonite, a suitable pellet can be produced that can withstand all aspects of pellet handling. It was observed that at the highest solubility of starch there was a strength increase of approximately 15 lbf.

  13. Direct Reduction of Iron Ore

    NASA Astrophysics Data System (ADS)

    Small, M.

    1981-04-01

    In the search for a pure, available iron source, steelmakers are focusing their attention on Directly Reduced Iron (DRI). This material is produced by the reaction of a low gangue iron ore with a hydrocarbonaceous substance. Commercially, DRI is generated in four different reactors: shaft (moving-bed), rotary kiln, fluidized bed, and retort (fixed-bed). Annual worldwide production capacity approaches 33 million metric tons. Detailed assessments have been made of the uses of DRI, especially as a substitute for scrap in electric furnace (EF) steelmaking. DRI is generally of a quality superior to current grades of scrap, with steels produced more efficiently in the EF and containing lower levels of impurities. However, present economics favor EF steel production with scrap. But this situation could change within this decade because of a developing scarcity of good quality scrap.

  14. Effect of polydisperse sintering ore on the pelletizing of fine concentrates

    NASA Astrophysics Data System (ADS)

    Trushko, V. L.; Utkov, V. A.

    2016-01-01

    An addition of the polydisperse Yakovlevo deposit sintering ore on the efficiency of pelletizing and, hence, the gas permeability of a sintering mixture containing fine concentrates is studied. This sintering ore is found to have unique properties, which make it possible to increase the iron content in a sinter and to improve the gas permeability of a sintering mixture significantly (by a factor of 2-4). As a result, the sintering machine capacity can be substantially increased, the strength of the sinter can be increased at a lower fuel flow rate and lower lime consumption, and the blast furnace capacity can be substantially improved at lower consumption of expensive coke. Therefore, this version of using the Yakovlevo deposit sintering ore has a high economic efficiency.

  15. The sources of our iron ores. II

    USGS Publications Warehouse

    Burchard, E.F.

    1933-01-01

    In this instalment** the iron ore deposits of the Lake Superior States, which normally furnish about 80 per cent, of the annual output of the United States, are described together with historical notes on discovery and transportation of ore. Deposits in the Mississippi Valley and Western States are likewise outlined and the sources of imported ore are given. Reviewing the whole field, it is indicated that the great producing deposits of the Lake Superior and southern Appalachian regions are of hematite in basin areas of sedimentary rocks, that hydrated iron oxides and iron carbonates are generally found in undisturbed comparatively recent sediments, and that magnetite occurs in metamorphic and igneous rocks; also that numerical abundance of deposits is not a criterion as to their real importance as a source of supply. Statistics of production of iron ore and estimates of reserves of present grade conclude the paper.

  16. Processing of Goethitic Iron Ore Fines

    NASA Astrophysics Data System (ADS)

    Sharma, J.; Sharma, T.; Mandre, N. R.

    2015-10-01

    In the present investigation an attempt has been made to beneficiate goethitic iron ore containing 59.02 % Iron, 6.51 % Alumina, 4.79 % Silica, 0.089 % Phosphorus with 7.11 % loss on ignition. For this purpose, different beneficiation techniques such as gravity and magnetic separation processes have been employed. During the process two conceptual flow sheets were also developed for the beneficiation of goethite iron ore fines. In the prsent work it was possible to enhance grade of iron to 63.35, 63.18, and 65.35 % from Jigging, Multi Gravity Separation (MGS) and Wet High Intensity Magnetic Separator (WHIMS) respectively.

  17. Utilization of Iron-Bearing Dusts in Iron Ore Sintering by Composite Agglomeration Process

    NASA Astrophysics Data System (ADS)

    Xu, Bin; Kang, Xiao; Liu, Chen; Zhang, Yuanbo; Li, Guanghui; Jiang, Tao

    Iron-bearing dusts, containing valuable constituents such as Fe, CaO, MgO, C, etc., are generally utilized as raw material in iron ore sintering. However, the dusts characterized by low granulating and refractory performances always lead to negative effects on sintering indexes. As we know, the innovative process named composite agglomeration process (CAP) has a series of advantages compared to traditional sintering process (TSP). In CAP, part or all of the iron-bearing dusts is made into green pellets with 5-15mm in diameter, while the rest of iron-bearing dusts and all of the other fine ores is granulated after mixing with fuels, fluxes and return fines. Compared with TSP, CAP could increase the ratio of iron-bearing dusts from 5% to over 20%. Meanwhile, the yield, ISO tumbler index and productivity reached 75.82%, 65.13% and 1.531t·m-2h-1, respectively.

  18. Characterisation and Processing of Some Iron Ores of India

    NASA Astrophysics Data System (ADS)

    Krishna, S. J. G.; Patil, M. R.; Rudrappa, C.; Kumar, S. P.; Ravi, B. P.

    2013-10-01

    Lack of process characterization data of the ores based on the granulometry, texture, mineralogy, physical, chemical, properties, merits and limitations of process, market and local conditions may mislead the mineral processing entrepreneur. The proper implementation of process characterization and geotechnical map data will result in optimized sustainable utilization of resource by processing. A few case studies of process characterization of some Indian iron ores are dealt with. The tentative ascending order of process refractoriness of iron ores is massive hematite/magnetite < marine black iron oxide sands < laminated soft friable siliceous ore fines < massive banded magnetite quartzite < laminated soft friable clayey aluminous ore fines < massive banded hematite quartzite/jasper < massive clayey hydrated iron oxide ore < manganese bearing iron ores massive < Ti-V bearing magnetite magmatic ore < ferruginous cherty quartzite. Based on diagnostic process characterization, the ores have been classified and generic process have been adopted for some Indian iron ores.

  19. Sintering Characteristics of Iron Ores with Addition of Laterite Nickel Ores

    NASA Astrophysics Data System (ADS)

    Li, Xinyu; Zhang, Jianliang; Yao, Chaoquan; Zhang, Yapeng; Shi, Zhiwen; Wang, Fei

    A great deal of iron ores which have special elements have been applied in the sintering process with the decreasing of high-grade quality iron ores resources. In this paper, the laterite nickel ores were added into three different kinds of iron ores respectively to make liquid phase formation research by software of Factsage and high temperature characteristic sintering experiments. The results showed that the adding proportion of laterite nickel ores should be less than 15% when the high temperature properties of the mixing ores were well. Increasing the mixing ration of laterite nickel ores in the sintering blending would play an important role in the reduction of the sintering cost.

  20. Direct Biohydrometallurgical Extraction of Iron from Ore

    SciTech Connect

    T.C. Eisele

    2005-10-01

    A completely novel approach to iron extraction was investigated, based on reductive leaching of iron by anaerobic bacteria. Microorganisms were collected from an anaerobic bog where natural seepage of dissolved iron was observed. This mixed culture was used to reduce insoluble iron in a magnetite ore to the soluble ferrous (Fe{sup +2}) state. While dissolution rates were slow, concentrations of dissolved iron as high as 3487 mg/l could be reached if sufficient time was allowed. A factorial study of the effects of trace nutrients and different forms of organic matter indicated that the best dissolution rates and highest dissolved iron concentrations were achieved using soluble carbohydrate (sucrose) as the bacterial food source, and that nutrients other than nitrogen, phosphorus, potassium, sodium, and acetate were not necessary. A key factor in reaching high levels of dissolved iron was maintaining a high level of carbon dioxide in solution, since the solubility of iron carbonates increases markedly as the quantity of dissolved carbon dioxide increases. Once the iron is dissolved, it has been demonstrated that the ferrous iron can then be electroplated from solution, provided that the concentration of iron is sufficiently high and the hydrogen ion concentration is sufficiently low. However, if the leaching solution is electrolyzed directly, organic matter precipitates at the cathode along with the metallic iron. To prevent this problem, the ferrous iron should be separated from the bulk solution in a more concentrated, purified form. One route to accomplishing this is to take advantage of the change in solubility of ferrous iron as a function of carbon dioxide concentration. By cycling the concentration of carbon dioxide in solution, it is possible to produce an iron-rich concentrate that should be suitable for electrolysis. This represents the first viable hydrometallurgical method for leaching iron directly from ore and producing metallic iron.

  1. CONTEXT VIEW ALONG EXISTING PERIMETER TRACKS LOOKING OVER IRON ORE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    CONTEXT VIEW ALONG EXISTING PERIMETER TRACKS LOOKING OVER IRON ORE CARS TOWARDS WESTERN SIDE OF CLEVELAND BULK TERMINAL BUILDINGS AND A SELF-UNLOADING IRON ORE SHIP AT DOCK. LOOKING SOUTHWEST. - Pennsylvania Railway Ore Dock, Lake Erie at Whiskey Island, approximately 1.5 miles west of Public Square, Cleveland, Cuyahoga County, OH

  2. Ore-blending optimization model for sintering process based on characteristics of iron ores

    NASA Astrophysics Data System (ADS)

    Wu, Sheng-Li; Oliveira, Dauter; Dai, Yu-Ming; Xu, Jian

    2012-03-01

    An ore-blending optimization model for the sintering process is an intelligent system that includes iron ore characteristics, expert knowledge and material balance. In the present work, 14 indices are proposed to represent chemical composition, granulating properties and high temperature properties of iron ores. After the relationships between iron ore characteristics and sintering performance are established, the "two-step" method and the simplex method are introduced to build the model by distinguishing the calculation of optimized blending proportion of iron ores from that of other sintering materials in order to improve calculation efficiency. The ore-blending optimization model, programmed by Access and Visual Basic, is applied to practical production in steel mills and the results prove that the present model can take advantage of the available iron ore resource with stable sinter yield and quality performance but at a lower cost.

  3. Development of carbon composite iron ore micropellets by using the microfines of iron ore and carbon-bearing materials in iron making

    NASA Astrophysics Data System (ADS)

    Pal, Jagannath; Ghorai, Satadal; Das, Avimanyu

    2015-02-01

    Iron ore microfines and concentrate have very limited uses in sintering processes. They are used in pelletization; however, this process is cost intensive. Furthermore, the microfines of non-coking coal and other carbon-bearing materials, e.g., blast-furnace flue dust (BFD) and coke fines, are not used extensively in the metallurgical industry because of operational difficulties and handling problems. In the present work, to utilize these microfines, coal composite iron oxide micropellets (2-6 mm in size) were produced through an innovative technique in which lime and molasses were used as binding materials in the micropellets. The micropellets were subsequently treated with CO2 or the industrial waste gas to induce the chemical bond formation. The results show that, at a very high carbon level of 22wt% (38wt% coal), the cold crushing strength and abrasion index of the micropellets are 2.5-3 kg/cm2 and 5wt%-9wt%, respectively; these values indicate that the pellets are suitable for cold handling. The developed micropellets have strong potential as a heat source in smelting reduction in iron making and sintering to reduce coke breeze. The micropellets produced with BFD and coke fines (8wt%-12wt%) were used in iron ore sintering and were observed to reduce the coke breeze consumption by 3%-4%. The quality of the produced sinter was at par with that of the conventional blast-furnace sinter.

  4. CONTEXT VIEW ALONG EXISTING PERIMETER TRACKS LOOKING OVER IRON ORE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    CONTEXT VIEW ALONG EXISTING PERIMETER TRACKS LOOKING OVER IRON ORE CARS TOWARDS CLEVELAND BULK TERMINAL BUILDINGS. LOOKING SOUTH. - Pennsylvania Railway Ore Dock, Lake Erie at Whiskey Island, approximately 1.5 miles west of Public Square, Cleveland, Cuyahoga County, OH

  5. Iron ore weathering potentials of ectomycorrhizal plants.

    PubMed

    Adeleke, R A; Cloete, T E; Bertrand, A; Khasa, D P

    2012-10-01

    Plants in association with soil microorganisms play an important role in mineral weathering. Studies have shown that plants in symbiosis with ectomycorrhizal (ECM) fungi have the potential to increase the uptake of mineral-derived nutrients. However, it is usually difficult to study many of the different factors that influence ectomycorrhizal weathering in a single experiment. In the present study, we carried out a pot experiment where Pinus patula seedlings were grown with or without ECM fungi in the presence of iron ore minerals. The ECM fungi used included Pisolithus tinctorius, Paxillus involutus, Laccaria bicolor and Suillus tomentosus. After 24 weeks, harvesting of the plants was carried out. The concentration of organic acids released into the soil, as well as potassium and phosphorus released from the iron ore were measured. The results suggest that different roles of ectomycorrhizal fungi in mineral weathering such as nutrient absorption and transfer, improving the health of plants and ensuring nutrient circulation in the ecosystem, are species specific, and both mycorrhizal roots and non-mycorrhizal roots can participate in the weathering process of iron ore minerals.

  6. Effect of carbon species on the reduction and melting behavior of boron-bearing iron concentrate/carbon composite pellets

    NASA Astrophysics Data System (ADS)

    Wang, Guang; Ding, Yin-gui; Wang, Jing-song; She, Xue-feng; Xue, Qing-guo

    2013-06-01

    Iron nugget and boron-rich slag can be obtained in a short time through high-temperature reduction of boronbearing iron concentrate by carbonaceous material, both of which are agglomerated together as a carbon composite pellet. This is a novel flow sheet for the comprehensive utilization of boron-bearing iron concentrate to produce a new kind of man-made boron ore. The effect of reducing agent species (i.e., carbon species) on the reduction and melting process of the composite pellet was investigated at a laboratory scale in the present work. The results show that, the reduction rate of the composite pellet increases from bituminite, anthracite, to coke at temperatures ranging from 950 to 1300°C. Reduction temperature has an important effect on the microstructure of reduced pellets. Carbon species also affects the behavior of reduced metallic iron particles. The anthracite-bearing composite pellet melts faster than the bituminitebearing composite pellet, and the coke-bearing composite pellet cannot melt due to the high fusion point of coke ash. With anthracite as the reducing agent, the recovery rates of iron and boron are 96.5% and 95.7%, respectively. This work can help us get a further understanding of the new process mechanism.

  7. Cohesive strength of iron ore granules

    NASA Astrophysics Data System (ADS)

    Contreras, Rafael Jaimes; Berger, Nicolas; Izard, Edouard; Douce, Jean-François; Koltsov, Alexey; Delenne, Jean-Yves; Azema, Emilien; Nezamabadi, Saeid; van Loo, Frédéric; Pellenq, Roland; Radjai, Farhang

    2017-06-01

    We present an experimental and numerical investigation of the mechanical strength of crude iron ore (Hematite) granules in which capillary bonds between primary particles are the source of internal cohesion. The strength is measured by subjecting the granules to vertical compression between two plates. We show that the behavior of the granules is ductile with a well-defined plastic threshold which increases with the amount of water. It is found that the compressive strength scales with capillary cohesion with a pre-factor that is nearly independent of size polydispersity for the investigated range of parameters but increases with friction coefficient between primary particles. This weak dependence may be attributed to the class of fine particles which, due to their large number, behaves as a cohesive matrix that controls the strength of the granule.

  8. The Preparation and Reduction Behavior of Charcoal Composite Iron Oxide Pellets

    NASA Astrophysics Data System (ADS)

    Konishi, Hirokazu; Usui, Tateo; Harada, Takeshi

    In the energy conversion, biomass has novel advantage, i.e., no CO2 emission, because of carbon neutral. Charcoal composite iron oxide pellets were proposed to decrease CO2 emission for the ironmaking. These pellets were promising to decrease the initial temperature for reduction reaction of carbon composite iron ore agglomerate under a rising temperature condition, such as in a blast furnace shaft. In order to obtain charcoal, Japanese cedar and cypress were carbonized from room temperature to maximum carbonization temperature (TC, max = 1273 K) at a heating rate of 200 K/h, and kept at TC, max until arrival time of 6 h. Reducing gases of CO and CH4 started releasing from relatively low temperature (500 K). In the total gas volume of carbonization, H2 gas of Japanese cedar was more than that of Japanese cypress. These woods have more CO gas volume than Newcastle blend coal has. The obtained charcoal was mixed with reagent grade hematite in the mass ratio of one to four. Then, a small amount of Bentonite was added to the mixture as a binder, and the charcoal composite iron oxide pellets were prepared and reduced at 1273, 1373 and 1473 K in nitrogen gas atmosphere. It was conirmed by the generated gas analysis during reduction reaction that charcoal composite iron oxide pellets had higher reducibility than char composite pellets using Newcastle blend coal. From the XRD analysis of the reduced pellets, it was found that the original Fe2O3 was almost reduced to Fe for 60 min at 1273 K, 20 min at 1373 K and 5~15 min at 1473 K.

  9. Chemical state mapping of heterogeneous reduction of iron ore sinter

    NASA Astrophysics Data System (ADS)

    Kimura, M.; Takeichi, Y.; Murao, R.; Obayashi, I.; Hiraoka, Y.; Liu, Y.

    2017-06-01

    Iron ore sinter constitutes the major component of the iron-bearing burden in blast furnaces, and its reduction mechanism is one of the keys to improving the productivity of ironmaking. Iron ore sinter is composed of multiple iron oxide phases and calcium ferrites (CFs), and their heterogeneous reduction was investigated in terms of changes in iron chemical state: FeIII, FeII, and Fe0 were examined macroscopically by 2D X-ray absorption and microscopically by 3D transmission X-ray microscopy (TXM). It was shown that the reduction starts at iron oxide grains rather than at calcium ferrite (CF) grains, especially those located near micropores. The heterogeneous reduction causes crack formation and deteriorates the mechanical strength of the sinter. These results help us to understand the fundamental aspects of heterogeneous reduction schemes in iron ore sinter.

  10. Simulation of reduction of iron-oxide-carbon composite pellets in a rotary hearth furnace

    NASA Astrophysics Data System (ADS)

    Halder, Sabuj

    The primary motivation of this work is to evaluate a new alternative ironmaking process which involves the combination of a Rotary Hearth Furnace (RHF) with an iron bath smelter. This work is concerned primarily, with the productivity of the RHF. It is known that the reduction in the RHF is controlled by chemical kinetics of the carbon oxidation and wustite reduction reactions as well as by heat transfer to the pellet surface and within the pellet. It is heat transfer to the pellet which limits the number of layers of pellets in the pellet bed in the RHF and thus, the overall productivity. Different types of carbon like graphite, coal-char and wood charcoal were examined. Part of the research was to investigate the chemical kinetics by de-coupling it from the influence of heat and mass transfer. This was accomplished by carrying out reduction experiments using small iron-oxide-carbon powder composite mixtures. The reaction rate constants were determined by fitting the experimental mass loss with a mixed reaction model. This model accounts for the carbon oxidation by CO2 and wustite reduction by CO, which are the primary rate controlling surface-chemical reactions in the composite system. The reaction rate constants have been obtained using wustite-coal-char powder mixtures and wustite-wood-charcoal mixtures. The wustite for these mixtures was obtained from two iron-oxide sources: artificial porous analytical hematite (PAH) and hematite ore tailings. In the next phase of this study, larger scale experiments were conducted in a RHF simulator using spherical composite pellets. Measurement of the reaction rates was accomplished using off-gas analysis. Different combinations of raw materials for the pellets were investigated. These included artificial ferric oxide as well as naturally existing hematite and taconite ores. Graphite, coal-char and wood-charcoal were the reductants. Experiments were conducted using a single layer, a double layer and a triple layer of

  11. Oolitic ores in the Bakchar iron-ore cluster (Tomsk Oblast)

    NASA Astrophysics Data System (ADS)

    Rudmin, M. A.; Mazurov, A. K.

    2016-12-01

    Oolitic iron ores are typified, and their morphology and composition are studied. Special attention is focused on the character of distribution of valuable and harmful admixtures and determination of the principal minerals concentrating these elements. As a result of this study, three types of ores are identified, such as "loose" ores, cemented ores with glauconite-chlorite-clay cement, and well-cemented ores with siderite cement. The morphology and composition of the ore oolites are characterized. The forms of occurrence of calcium phosphates (anapaite) and phosphates of rare-earth elements (monazite, cularite) that are related to the harmful phosphorus admixture are described. According to the analysis of the elemental composition, the fractions of (-1…+0.2) and (-1…+0.1) mm in the western and eastern segments, respectively, may be promising for processing.

  12. Mineral and Elemental Composition Features of "Loose" Oolitic Ores in Bakchar Iron Ore Cluster (Tomsk Oblast)

    NASA Astrophysics Data System (ADS)

    Rudmin, M.; Mazurov, A.; Bolsunovskaya, L.

    2014-08-01

    Geo-technological investigation considerations of iron ore deposits within the Bakchar ore cluster are being carried out. The mineral and elemental composition of "loose" ores have been studied, embracing such important aspects as the distribution pattern of valuable and harmful impurities, the determination of element concentrators (such as vanadium, phosphate and sulphur) in basic minerals and the analysis of ore composition varaiation in volume ore cluster. Based on investigation results the mineral and elemental composition characteristic features of "loose" ores were defined. Although hydrogoethite was the basic identified ore mineral, such minerals as goethite, lepidocrocite, leptochlorite, siderite and hisingerite were also found. The deportment of calcium phosphate (anapaite) and phosphates of rare-earth elements (monazite, killarite), which are associated with the harmful impurity- phosphorous, are described. It has been defined that the ore constituent composition contains such persistent impurities as vanadium and manganese, the content of which is 0.35% and 0.03%, respectively. The "loose" ores are continuous in mineral composition, both in area and cross-section throughout the Bakchar ore cluster. Based on the sample element composition analysis the most perspective areas for further mineral processing could be: western with the fraction of 1....0.2mm. and eastern- fraction of 1...0.1mm.

  13. Ceramic colorant from untreated iron ore residue.

    PubMed

    Pereira, Oscar Costa; Bernardin, Adriano Michael

    2012-09-30

    This work deals with the development of a ceramic colorant for glazes from an untreated iron ore residue. 6 mass% of the residue was added in suspensions (1.80 g/cm(3) density and 30s viscosity) of white, transparent and matte glazes, which were applied as thin layers (0.5mm) on engobeb and not fired ceramic tiles. The tiles were fired in laboratory roller kiln in a cycle of 35 min and maximum temperatures between 1050 and 1180°C. The residue and glazes were characterized by chemical (XRF) and thermal (DTA and optical dilatometry) analyses, and the glazed tiles by colorimetric and XRD analyses. The results showed that the colorant embedded in the transparent glaze results in a reddish glaze (like pine nut) suitable for the ceramic roof tile industry. For the matte and white glazes, the residue has changed the color of the tiles with temperature. Copyright © 2012 Elsevier B.V. All rights reserved.

  14. Mössbauer studies of iron ore from East Awinat mountains in Libya

    NASA Astrophysics Data System (ADS)

    Ellid, M. S.; Fallagh, F.

    1994-12-01

    In this paper, we report studies of local and imported iron ores using the techniques of Mössbauer spectroscopy, X-ray diffraction, and chemical analysis. Results from Mössbauer spectroscopy and X-ray diffraction of the two ores indicate that the raw materials consist mainly of hematite with a magnetic field of 517 kOe. The d-spacings are consistent with α-Fe2O3. A series of reduction processes in an H2 environment at 410 °C for the local ore was performed in order to understand the kinetics of reduction. The reduction was complete after 5 h and the spectra reveal only an α-Fe phase with a hyperfine magnetic field of 330 kOe. On the other hand, the reduced pellets, from Misratah's Iron and Steel Factory (imported iron ore), reveal the presence of an additional phase. This phase was identified as θ9-carbide with a magnetic field of 208 kOe and an isomer shift of 0.22 mm/s.

  15. Microbial Beneficiation of Salem Iron Ore Using Penicillium purpurogenum

    NASA Astrophysics Data System (ADS)

    Mishra, M.; Pradhan, M.; Sukla, L. B.; Mishra, B. K.

    2011-02-01

    High alumina and silica content in the iron ore affects coke rate, reducibility, and productivity in a blast furnace. Iron ore is being beneficiated all around the world to meet the quality requirement of iron and steel industries. Choosing a beneficiation treatment depends on the nature of the gangue present and its association with the ore structure. The advanced physicochemical methods used for the beneficiation of iron ore are generally unfriendly to the environment. Biobeneficiation is considered to be ecofriendly, promising, and revolutionary solutions to these problems. A characterization study of Salem iron ore indicates that the major iron-bearing minerals are hematite, magnetite, and goethite. Samples on average contains (pct) Fe2O3-84.40, Fe (total)-59.02, Al2O3-7.18, and SiO2-7.53. Penicillium purpurogenum (MTCC 7356) was used for the experiment . It removed 35.22 pct alumina and 39.41 pct silica in 30 days in a shake flask at 10 pct pulp density, 308 K (35 °C), and 150 rpm. In a bioreactor experiment at 2 kg scale using the same organism, it removed 23.33 pct alumina and 30.54 pct silica in 30 days at 300 rpm agitation and 2 to 3 l/min aeration. Alumina and silica dissolution follow the shrinking core model for both shake flask and bioreactor experiments.

  16. Challenges facing the North American iron ore industry

    USGS Publications Warehouse

    Jorgenson, J.D.

    2005-01-01

    During the 20th century, the iron ore mining industries of Canada and the United States passed through several periods of transformation. The beginning of the 21st century has seen yet another period of transformation, with the economic failure of a number of steel companies, the acquisition of their facilities by more viable steelmakers, and the consolidation of control within the North American iron ore industry. Changes in Canadian and United States iron ore production and the market control structure involved are analysed. The consolidation of ownership, formation of foreign joint ventures within Nordi America, planned divestitures of upstream activities by steelmakers, and industry changes made to ensure availability of feedstocks will be reviewed. The ttaditional isolation of the Canadian and United States iron ore operations and their strong linkage to downstream steel production will be discussed in the context of a changing global economy. Management-labour conflicts that have taken place and agreements made during 2000 through 2004 will be discussed in the context of the economic environment leading up to these agreements. Cooperative agreements between competing Canadian and United States companies to resolve client needs in processing and blending will be examined. A joint industry-government project designed to use new technology to produce direct reduced iron nuggets of 96 - 98 per cent iron content using non-coking coals will also be assessed. Changes in iron ore transportation methods, ownership and infrastructure will be reviewed for both rail and inland waterway transport between Canadian and United States companies. A brief analysis of social and environmental issues relating to sustainable development of the Canadian-United States iron ore industry will be included.

  17. Iron ore mines leachate potential for oxyradical production.

    PubMed

    Hamoutene, D; Rahimtula, A; Payne, J

    2000-06-01

    The ecotoxicological effects of mining effluents is coming under much greater scrutiny. It appears necessary to explore possible health effects in association with iron ore mining effluents. The present results clearly demonstrate that iron-ore leachate is not an inert media but has the potential to induce lipid peroxidation. Peroxidation was assessed by measuring oxygen consumption in the presence of a reducing agent such as ascorbate or NADPH and a chelator such as EDTA. Labrador iron ore is an insoluble complex crystalline material containing a mixture of metals (Fe, Al, Ti, Mn, Mg,ellipsis, ) in contrast to the iron sources used for normal lipid peroxidation studies. The metal of highest percentage is iron (59. 58%), a metal known to induce oxyradical production. Iron ore powder initiated ascorbic acid-dependent lipid peroxidation (nonenzymatic) in liposomes, lipids extracted from rat and salmon liver microsomes, and intact salmon liver microsomes. It also revealed an inhibitory effect of NADPH-dependent microsomes lipid peroxidation as well as on NADPH cytochrome c reductase activity. However, nonenzymatic peroxidation in rat liver microsomes was not significantly inhibited. Cytochrome P450 IA1- and IIB1-dependent enzymatic activities as well as P450 levels were not affected. The inhibition could be due to one of the other components of iron ore leachate (Mn, Al,ellipsis, ). These effects of iron-ore leachate indicate that a potential toxicity could be associated with its release into lakes. Further studies are necessary to explore in vivo effects on aquatic animals. Copyright 2000 Academic Press.

  18. Ore-forming fluids of Xishimen skarn iron deposit, China

    NASA Astrophysics Data System (ADS)

    Saidung, Shi; Starostin, V. I.; Prokofiev, V. Yu.

    2017-03-01

    Fluid inclusions in calcite and diopside from the Xishimen skarn iron deposit in China were studied. The deposit ores were formed from chloride solutions with salinity ranging from 8.4 to 59.6 wt % NaCl equiv within the temperature range of 210 to 590°C. The model of skarn ore formation involving high-temperature magmatic fluids is discussed.

  19. Influence of Mineralogical Characteristics of Iron Ore on Formation and Flow of Liquid Phase

    NASA Astrophysics Data System (ADS)

    Su, Bo; Wu, Sheng-li; Zhang, Guo-liang

    The mineralogical characteristics of iron ores can influence their high temperature sintering performance. In this study, eight iron ore samples from Brazil, Australia, and South Africa were characterized by their chemical composition, mineral types, particle morphology, and gangue dispersity. Meanwhile the influence rules between the mineralogical characteristics and the high temperature characteristics were evaluated and analyzed. The results showed that the effect of SiO2 on assimilation characteristic of iron ores was relatively complex, Al2O3 and LOI of iron ores had negative correlation with assimilation temperature of iron ores, the dense slab-flaky mineral granule restrained to the assimilation characteristics of iron ores; liquid phase of iron ores with high SiO2 content and low Al2O3 content had high fluidity, and the higher dispersity of gangue minerals in iron ores was good to the fluidity of liquid phase.

  20. 40 CFR 440.10 - Applicability; description of the iron ore subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 31 2012-07-01 2012-07-01 false Applicability; description of the iron... (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS (CONTINUED) ORE MINING AND DRESSING POINT SOURCE CATEGORY Iron Ore Subcategory § 440.10 Applicability; description of the iron ore subcategory. The provisions of...

  1. 40 CFR 440.10 - Applicability; description of the iron ore subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 30 2014-07-01 2014-07-01 false Applicability; description of the iron... (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS (CONTINUED) ORE MINING AND DRESSING POINT SOURCE CATEGORY Iron Ore Subcategory § 440.10 Applicability; description of the iron ore subcategory. The provisions of...

  2. 26 CFR 1.272-1 - Expenditures relating to disposal of coal or domestic iron ore.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... domestic iron ore. 1.272-1 Section 1.272-1 Internal Revenue INTERNAL REVENUE SERVICE, DEPARTMENT OF THE... Expenditures relating to disposal of coal or domestic iron ore. (a) Introduction. Section 272 provides special... sometimes referred to as a “coal royalty contract” or “iron ore royalty contract”) for the disposal of coal...

  3. 26 CFR 1.272-1 - Expenditures relating to disposal of coal or domestic iron ore.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... domestic iron ore. 1.272-1 Section 1.272-1 Internal Revenue INTERNAL REVENUE SERVICE, DEPARTMENT OF THE... Expenditures relating to disposal of coal or domestic iron ore. (a) Introduction. Section 272 provides special... sometimes referred to as a “coal royalty contract” or “iron ore royalty contract”) for the disposal of coal...

  4. 40 CFR 440.10 - Applicability; description of the iron ore subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 29 2010-07-01 2010-07-01 false Applicability; description of the iron... (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS ORE MINING AND DRESSING POINT SOURCE CATEGORY Iron Ore Subcategory § 440.10 Applicability; description of the iron ore subcategory. The provisions of this subpart A...

  5. 40 CFR 440.10 - Applicability; description of the iron ore subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 31 2013-07-01 2013-07-01 false Applicability; description of the iron... (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS (CONTINUED) ORE MINING AND DRESSING POINT SOURCE CATEGORY Iron Ore Subcategory § 440.10 Applicability; description of the iron ore subcategory. The provisions of...

  6. 26 CFR 1.272-1 - Expenditures relating to disposal of coal or domestic iron ore.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... domestic iron ore. 1.272-1 Section 1.272-1 Internal Revenue INTERNAL REVENUE SERVICE, DEPARTMENT OF THE... Expenditures relating to disposal of coal or domestic iron ore. (a) Introduction. Section 272 provides special... sometimes referred to as a “coal royalty contract” or “iron ore royalty contract”) for the disposal of coal...

  7. 40 CFR 440.10 - Applicability; description of the iron ore subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 30 2011-07-01 2011-07-01 false Applicability; description of the iron... (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS ORE MINING AND DRESSING POINT SOURCE CATEGORY Iron Ore Subcategory § 440.10 Applicability; description of the iron ore subcategory. The provisions of this subpart A...

  8. Application of LANDSAT satellite imagery for iron ore prospecting in the western desert of Egypt

    NASA Technical Reports Server (NTRS)

    Elshazly, E. M.; Abdel-Hady, M. A.; Elghawaby, M. A.; Khawasik, S. M. (Principal Investigator)

    1977-01-01

    The author has identified the following significant results. The delineation of the geological units and geological structures through image interpretation, corroborated by field observations and structural analysis, led to the discovery of new iron ore deposits. A new locality for iron ore deposition, namely Gebel Qalamun, was discovered, as well as new occurrences within the already known iron ore region of Bahariya Oasis.

  9. Challenges facing the North American iron ore industry

    USGS Publications Warehouse

    Jorgenson, J.D.

    2006-01-01

    Summary: This report is derived from a presentation the author presented in late September at the Iron Ore 2005 Conference sponsored by The Australasian Institute of Mining and Metallurgy and held in Fremantle, Western Australia. Some slight revisions have been made for the new audience.

  10. China's emergence as the world's leading iron-ore-consuming country

    USGS Publications Warehouse

    Kirk, W.S.

    2004-01-01

    China has become the leading iron ore consuming nation, and, based on recent steel production capacity increases and plans for more, its consumption will almost certainly to continue to grow. China's iron ore industry, however, faces a number of problems. China's iron ore is low-grade, expensive to process, and its mines are being depleted. For many Chinese steelmakers, particularly in the coastal regions, the delivered cost of domestic iron ore, is more than the delivered cost of foreign ore. Thus China's iron ore imports are expected to increase. As China's growth continues, it will almost certainly surpass Japan to become the leading iron ore importing country as well. Without China's increasing appetite for iron ore, the world iron ore market would be flat or declining. China's recent imports largely offset the slump in demand in North America and Europe. China is regarded by the iron ore industry as the growth sector for the next decade. Although Chinese imports are expected to continue their rapid increase and imports in other Asian countries are expected to continue growing, there appears to be enough greenfield and expansion projects to meet future demand for iron ore worldwide. Present suppliers of iron ore, Australia, Brazil, India, and South Africa, will probably be the chief beneficiaries of China's increasing consumption of iron ore. How long China can continue its extraordinary growth is the primary issue for the future of the iron ore industry. Based on the number and size of planned blast furnaces it appears that China's growth could continue for several more years. ?? 2004 Taylor and Francis.

  11. Rock magnetic properties and ore microscopy of the iron ore deposit of Las Truchas, Michoacan, Mexico

    NASA Astrophysics Data System (ADS)

    Alva-Valdivia, L. M.; Urrutia-Fucugauchi, J.

    1998-02-01

    Iron ore and host rocks have been sampled (90 oriented samples from 19 sites) from the Las Truchas mine, western Mexico. A broad range of magnetic parameters have been studied to characterize the samples: saturation magnetization, Curie temperature, density, susceptibility, remanence intensity, Koenigsberger ratio, and hysteresis parameters. Magnetic properties are controlled by variations in titanomagnetite content, deuteric oxidation, and hydrothermal alteration. Las Truchas deposit formed by contact metasomatism in a Mesozoic volcano-sedimentary sequence intruded by a batholith, and titanomagnetites underwent intermediate degrees of deuteric oxidation. Post-mineralization hydrothermal alteration, evidenced by pyrite, epidote, sericite, and kaolin, seems to be the major event that affected the minerals and magnetic properties. Magnetite grain sizes in iron ores range from 5 to >200 μm, which suggest dominance of multidomain (MD) states. Curie temperatures are 580±5°C, characteristic of magnetite. Hysteresis parameters indicate that most samples have MD magnetite, some samples pseudo-single domain (PSD), and just a few single domain (SD) particles. AF demagnetization and IRM acquisition indicate that NRM and laboratory remanences are carried by MD magnetite in iron ores and PSD-SD magnetite in host rocks. The Koenigsberger ratio falls in a narrow range between 0.1 and 10, indicating the significance of MD and PSD magnetites.

  12. Dynamic behavior of iron forms in rapid reduction of carbon-coated iron ore

    SciTech Connect

    Sugawara, Katsuyasu; Morimoto, Koji; Sugawara, T.; Dranoff, J.S.

    1999-03-01

    As a part of a fundamental study of the kinetics of rapid smelting reduction of iron oxide with solid carbon, particles of carbon-coated iron ore were prepared by heating a mixture of iron ore and phenolphthalein (a model compound of coal tar) at 773 K in a nitrogen stream. The reduction behavior of the carbon-coated iron ore particles during rapid heating was studied using a drop-tube reactor at temperatures from 1,073 to 1,773 K. The reduction extent increased rapidly with the beginning of melting at temperatures over 1,650 K, reaching 60% at 1,773 within 0.7 s. The observed changes in the distribution of iron states in the particles were successfully simulated.

  13. Cancer of the lung in iron ore (haematite) miners

    PubMed Central

    Boyd, J. T.; Doll, R.; Faulds, J. S.; Leiper, J.

    1970-01-01

    Boyd, J. T., Doll, R., Faulds, J. S., and Leiper, J.(1970).Brit. J. industr. Med.,27, 97-105. Cancer of the lung in iron ore (haematite) miners. The mortality of Cumberland iron-ore miners has been studied by examining the death certificates of 5 811 men resident in two local authority areas (Ennerdale R.D. and Whitehaven M.B.) who died between 1948 and 1967. Comparison of the iron miners' experience with (1) that of other local men and (2) the relevant national experience has provided an assessment of the suspected occupational risk of lung cancer associated with haematite mining. During the 20-year period there were 42 deaths attributed to lung cancer among iron mine employees resident in the study area: 36 of these occurred in miners working underground, which was significantly greater than that expected from local non-mining (20·6 deaths) or national (21·5 deaths) experience. In contrast to these findings, there was no evidence of any excess mortality from lung cancer among surface workers and, for iron miners as a whole, mortality from other cancers was close to the national experience. A parallel analysis of mortality among coal miners showed a deficit of deaths from lung cancer in line with other studies. The patterns of other respiratory mortality in the two local mining groups were also in line with previous experience, and confirmed the existence of a substantial silicotic hazard associated with haematite mining in Cumberland. These findings strengthen previous necropsy evidence and indicate that West Cumberland iron-ore miners who work underground experience an occupational hazard of lung cancer. They suggest that the miners suffer a lung cancer mortality about 70% higher than `normal'. The risk may be due to radioactivity in the air of the mines (average radon concentration of 100 p Ci/litre) or to a carcinogenic effect of iron oxide. PMID:5448525

  14. High-temperature performance prediction of iron ore fines and the ore-blending programming problem in sintering

    NASA Astrophysics Data System (ADS)

    Yan, Bing-ji; Zhang, Jian-liang; Guo, Hong-wei; Chen, Ling-kun; Li, Wei

    2014-08-01

    The high-temperature performance of iron ore fines is an important factor in optimizing ore blending in sintering. However, the application of linear regression analysis and the linear combination method in most other studies always leads to a large deviation from the desired results. In this study, the fuzzy membership functions of the assimilation ability temperature and the liquid fluidity were proposed based on the fuzzy mathematics theory to construct a model for predicting the high-temperature performance of mixed iron ore. Comparisons of the prediction model and experimental results were presented. The results illustrate that the prediction model is more accurate and effective than previously developed models. In addition, fuzzy constraints for the high-temperature performance of iron ore in this research make the results of ore blending more comparable. A solution for the quantitative calculation as well as the programming of fuzzy constraints is also introduced.

  15. Direct reduction of iron ore by biomass char

    NASA Astrophysics Data System (ADS)

    Zuo, Hai-bin; Hu, Zheng-wen; Zhang, Jian-liang; Li, Jing; Liu, Zheng-jian

    2013-06-01

    By using thermogravimetric analysis the process and mechanism of iron ore reduced by biomass char were investigated and compared with those reduced by coal and coke. It is found that biomass char has a higher reactivity. The increase of carbon-to-oxygen mole ratio (C/O) can lead to the enhancement of reaction rate and reduction fraction, but cannot change the temperature and trend of each reaction. The reaction temperature of hematite reduced by biomass char is at least 100 K lower than that reduced by coal and coke, the maximum reaction rate is 1.57 times as high as that of coal, and the final reaction fraction is much higher. Model calculation indicates that the use of burden composed of biomass char and iron ore for blast furnaces can probably decrease the temperature of the thermal reserve zone and reduce the CO equilibrium concentration.

  16. Coagulation and flocculation study of iron ore fines

    SciTech Connect

    Singh, B.P.; Besra, L.; Ravi Prasad, A.

    1999-03-01

    A comparative study of the flocculation and coagulation response of an iron ore fines suspension has been carried out, and the extent of flocculation has been assessed by measurement of electrophoretic mobility, supernatant clarity, and settling rate. Of the several commercial flocculants and polyelectrolyte studied, the combination of medium molecular weight anionic flocculants Magnafloc 1011 and Rishfloc 258 (1:1), and coagulant aluminum nitrate was most effective in terms of enhancing settling rate and supernatant clarity.

  17. Systemic sclerosis (scleroderma) in two iron ore mines.

    PubMed

    Martin, J R; Griffin, M; Moore, E; Lochead, J A; Edwards, A C; Williams, J; Khraishi, M M

    1999-04-01

    Six males with systemic sclerosis were observed in the work forces of two iron ore mines. The usual spectrum of clinical features encountered in systemic sclerosis patients were present. Histologic examination of pulmonary tissue was performed on three of the cases and showed features of both silicosis and scleroderma but to different degrees and stages of development. Exposure to high levels of silica-containing dusts had occurred in all six cases.

  18. Partial reduction of particulate iron ores and cyclone reactor

    SciTech Connect

    Taylor, P.R.; Bartlett, R.W.; Abdel-Latif, M.

    1993-07-20

    An apparatus for iron or ferro-alloy smelting is described, comprising: bath smelter means for containing a smelting bath for reductive bath smelting of iron or ferro-alloy ore by coal/oxygen injection through use of endothermic nozzles directed into a smelting bath to form liquid iron or steel; a closed cyclone reactor having an upper end including an inlet end, said closed cyclone including an open lower exit positioned above the smelting bath within the bath smelter means; feed means for directing a continuous stream of fine ore particles into the cyclone reactor; and gas supply means for tangentially directing streams of oxygen, with or without air, and a fuel gas selected from the group consisting of producer gas, natural gas and methane for burning within the cyclone reactor to maintain the interior and contents of the cyclone reactor at an elevated temperature; the equilibrium partial pressure ratio of carbon monoxide to carbon dioxide exiting the cyclone reactor being maintained at a value sufficient to cause the melted ore at the elevated temperatures within the cyclone reactor to be partially reduced during the particulate residence time within the cyclone reactor.

  19. Utilization of bog iron ores as sorbents of heavy metals.

    PubMed

    Rzepa, Grzegorz; Bajda, Tomasz; Ratajczak, Tadeusz

    2009-03-15

    Sorption properties of bog iron ores with respect to Pb, Cu, Zn, Cr are evaluated at various pH. Maximum sorption determined in the experiments equals to 97.0, 25.2, 25.5, 55.0mg/g for lead(II), copper(II), zinc(II), and chromium(III), respectively. Chromium(VI) is bound in the amount of up to 10.0mg/g. The values of desorption indicate that most of the metals remain stably bound to the surface of bog iron ores, indicating that the chemisorption process prevails. The metals are sorbed as cations at the pH values from 4 to 9. Within this pH range up to 100% of the initial metal amount is immobilized. 90-100% of Cr(VI) is sorbed at pH between 3 and 5. Such properties, combined with favorable conditions of shallow mining and resultant low costs, may be regarded as an incentive for local utilization of bog iron ores in the environmental protection practice.

  20. Atmospheric emission of polychlorinated naphthalenes from iron ore sintering processes.

    PubMed

    Liu, Guorui; Zheng, Minghui; Du, Bing; Nie, Zhiqiang; Zhang, Bing; Liu, Wenbin; Li, Cheng; Hu, Jicheng

    2012-10-01

    Iron ore sintering processes constitute significant sources of dioxins, and studies have confirmed a close correlation between polychlorinated naphthalenes (PCNs) and dioxin formation. Thus, iron ore sintering processes are thought to be a potential source of PCNs, although intensive investigations on PCN emissions from sintering processes have not been carried out. Therefore, the aim of the present study was to qualify and quantify PCN emissions from nine sintering plants operating on different industrial scales. PCN concentrations ranged from 3 to 983 ng m(-3) (0.4-23.3 pg TEQ(PCN) m(-3)) and emission factors ranged from 14 to 1749 μg t(-1) (0.5-41.5 ng TEQ(PCN) t(-1)), with a geometric mean of 84 μg t(-1) (2.1 ng TEQ(PCN) t(-1)). The estimated annual emission of PCNs from sintering processes in China was 1390 mg TEQ(PCN). These figures will assist in the development of a PCN emissions inventory. Regarding emission characteristics, PCNs mainly comprised low-chlorinated homologs. The ratios of several characteristic PCN congeners were also measured and compared with those from other sources. Taken together, these results may provide useful information for identifying the sources of PCNs produced by iron ore sintering processes.

  1. 46 CFR 148.245 - Direct reduced iron (DRI); lumps, pellets, and cold-molded briquettes.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 5 2014-10-01 2014-10-01 false Direct reduced iron (DRI); lumps, pellets, and cold-molded briquettes. 148.245 Section 148.245 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY... Requirements for Certain Materials § 148.245 Direct reduced iron (DRI); lumps, pellets, and cold-molded...

  2. 46 CFR 148.245 - Direct reduced iron (DRI); lumps, pellets, and cold-molded briquettes.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 5 2012-10-01 2012-10-01 false Direct reduced iron (DRI); lumps, pellets, and cold-molded briquettes. 148.245 Section 148.245 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY... Requirements for Certain Materials § 148.245 Direct reduced iron (DRI); lumps, pellets, and cold-molded...

  3. 46 CFR 148.245 - Direct reduced iron (DRI); lumps, pellets, and cold-molded briquettes.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 5 2013-10-01 2013-10-01 false Direct reduced iron (DRI); lumps, pellets, and cold-molded briquettes. 148.245 Section 148.245 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY... Requirements for Certain Materials § 148.245 Direct reduced iron (DRI); lumps, pellets, and cold-molded...

  4. 46 CFR 148.245 - Direct reduced iron (DRI); lumps, pellets, and cold-molded briquettes.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 5 2011-10-01 2011-10-01 false Direct reduced iron (DRI); lumps, pellets, and cold-molded briquettes. 148.245 Section 148.245 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY... Requirements for Certain Materials § 148.245 Direct reduced iron (DRI); lumps, pellets, and cold-molded...

  5. Effects of Iron Sand Ratios on the Basic Characteristics of Vanadium Titanium Mixed Ores

    NASA Astrophysics Data System (ADS)

    Liu, Dong-hui; Zhang, Jian-liang; Liu, Zheng-jian; Wang, Yao-zu; Xue, Xun; Yan, Jie

    2016-09-01

    Effects of iron sand ratios on the basic characteristics of vanadium titanium mixed ores were investigated using micro-sinter and grey relational analysis methods. The results show that iron sand presents poor assimilability, poor liquid flow capability, and low bonding phase strength. As the iron sand ratio in vanadium titanium mixed ores increases, the mixed ore's assimilation temperature increases, the fluidity index of liquid decreases, and the bonding phase strength first rises and then decreases. The comprehensive index of basic characteristic (CI) improves and then deteriorates with increasing iron sand ratio. The CI of vanadium titanium mixed ores is optimized when the iron sand ratio is 9 wt.%. In order to make full use of low-price iron-bearing materials and improve the sintering characteristics of vanadium titanium magnetite, the iron sand ratio in vanadium titanium mixed ores should be controlled within 9-12 wt.%.

  6. Synthesis of Fe-MCM-41 Using Iron Ore Tailings as the Silicon and Iron Source.

    PubMed

    Li, Xin; Yu, Honghao; He, Yan; Xue, Xiangxin

    2012-01-01

    Highly ordered Fe-MCM-41 molecular sieve was successfully synthesized by using n-hexadecyl-trimethyl ammonium bromide (CTAB) as the template and the iron ore tailings (IOTs) as the silicon and iron source. X-ray diffraction (XRD), high-resolution transmission electron microscopy (HRTEM), diffuse reflectance UV-visible spectroscopy, (29)Si magic-angle spinning (MAS) nuclear magnetic resonance (NMR), and nitrogen adsorption/desorption were used to characterize the samples. The results showed that the mesoporous materials had highly ordered 2-dimensional hexagonal structure. The synthesized sample had high surface area, and part of iron atoms is retained in the framework with formation of tetrahedron after removal of the template by calcinations. The results obtained in the present work demonstrate the feasibility of employing iron ore tailings as a potential source of silicon and iron to produce Fe-MCM-41 mesoporous materials.

  7. Synthesis of Fe-MCM-41 Using Iron Ore Tailings as the Silicon and Iron Source

    PubMed Central

    Li, Xin; Yu, Honghao; He, Yan; Xue, Xiangxin

    2012-01-01

    Highly ordered Fe-MCM-41 molecular sieve was successfully synthesized by using n-hexadecyl-trimethyl ammonium bromide (CTAB) as the template and the iron ore tailings (IOTs) as the silicon and iron source. X-ray diffraction (XRD), high-resolution transmission electron microscopy (HRTEM), diffuse reflectance UV-visible spectroscopy, 29Si magic-angle spinning (MAS) nuclear magnetic resonance (NMR), and nitrogen adsorption/desorption were used to characterize the samples. The results showed that the mesoporous materials had highly ordered 2-dimensional hexagonal structure. The synthesized sample had high surface area, and part of iron atoms is retained in the framework with formation of tetrahedron after removal of the template by calcinations. The results obtained in the present work demonstrate the feasibility of employing iron ore tailings as a potential source of silicon and iron to produce Fe-MCM-41 mesoporous materials. PMID:22567574

  8. Innovative methodology for comprehensive utilization of iron ore tailings: part 1. The recovery of iron from iron ore tailings using magnetic separation after magnetizing roasting.

    PubMed

    Li, Chao; Sun, Henghu; Bai, Jing; Li, Longtu

    2010-02-15

    Iron ore tailings have become one kind of the most hazardous solid waste. In order to recycle iron in the tailings, we present a technique using magnetizing roasting process followed by magnetic separation. After analysis of chemical composition and crystalline phase, according to experimental mechanism, the effects of different parameters on recovery efficiency of iron were carried out. The optimum reaction parameters were proposed as the following: ratio of coal: iron ore tailings as 1:100, roasting at 800 degrees C for 30 min, and milling 15 min of roasted samples. With these optimum parameters, the grade of magnetic concentrate was 61.3% Fe and recovery rate of 88.2%. With this method, a great amount of iron can be reused. In addition, the microstructure and phase transformation of the process of magnetizing roasting were studied.

  9. Mineralogy and geochemistry of banded iron formation and iron ores from eastern India with implications on their genesis

    NASA Astrophysics Data System (ADS)

    Roy, Subrata; Venkatesh, A. S.

    2009-12-01

    The geological complexities of banded iron formation (BIF) and associated iron ores of Jilling-Langalata iron ore deposits, Singhbhum-North Orissa Craton, belonging to Iron Ore Group (IOG) eastern India have been studied in detail along with the geochemical evaluation of different iron ores. The geochemical and mineralogical characterization suggests that the massive, hard laminated, soft laminated ore and blue dust had a genetic lineage from BIFs aided with certain input from hydrothermal activity. The PAAS normalized REE pattern of Jilling BIF striking positive Eu anomaly, resembling those of modern hydrothermal solutions from mid-oceanic ridge (MOR). Major part of the iron could have been added to the bottom sea water by hydrothermal solutions derived from hydrothermally active anoxic marine environments. The ubiquitous presence of intercalated tuffaceous shales indicates the volcanic signature in BIF. Mineralogical studies reveal that magnetite was the principal iron oxide mineral, whose depositional history is preserved in BHJ, where it remains in the form of martite and the platy hematite is mainly the product of martite. The different types of iron ores are intricately related with the BHJ. Removal of silica from BIF and successive precipitation of iron by hydrothermal fluids of possible meteoric origin resulted in the formation of martite-goethite ore. The hard laminated ore has been formed in the second phase of supergene processes, where the deep burial upgrades the hydrous iron oxides to hematite. The massive ore is syngenetic in origin with BHJ. Soft laminated ores and biscuity ores were formed where further precipitation of iron was partial or absent.

  10. Thermal stress in North Western Australian iron ore mining staff.

    PubMed

    Peiffer, Jeremiah J; Abbiss, Chris R

    2013-05-01

    Demand for Australian mined iron ore has increased employment within this sector, thus exposing increased numbers of workers to the harsh Australian climate. This study examined the influence of hot (>30°C wet bulb globe temperature) environmental temperatures, consistent with working in North Western Australia, on iron ore mining staff. Core temperature, hydration status, perceived exertion, mood, and fatigue state were measured in 77 participants at three time points (pre-, mid-, and post-shift) during a normal 12-h shift at an open-cut iron ore mining/processing site (n = 31; Site1) and an iron ore processing/shipping site (n = 46; Site2). A significant effect for time was observed for core temperature with greater mean core temperatures measured mid-shift (37.5±0.4°C) and post-shift (37.6±0.3°C) compared with pre-shift values (37.0±0.5°C). All mean core temperature measures were lower than ISO7933 thresholds (38°C) for thermal safety. Mean hydration measures [urine-specific gravity (USG)] were greater at Site1 (1.029±0.006) compared with those at Site2 (1.021±0.007). Furthermore, both pre- and post-shift measures from Site1 and the post-shift measures from Site2 were greater than the threshold for dehydration (USG = 1.020). No differences were observed for mood or perceived exertion over time; however, measures of fatigue state were greater post-shift compared with pre- and mid-shift values for both sites. Our findings indicate that the majority of mine workers in North Western Australia are able to regulate work rate in hot environments to maintain core temperatures below ISO safety guidelines; however, 22% of workers reached or exceeded the safety guidelines, warranting further investigation. Furthermore, hydration practices, especially when off-work, appear inadequate and could endanger health and safety.

  11. Mathematical model of the direct reduction of dust composite pellets containing zinc and iron

    NASA Astrophysics Data System (ADS)

    An, Xiu-wei; Wang, Jing-song; She, Xue-feng; Xue, Qing-guo

    2013-07-01

    Direct reduction of dust composite pellets containing zinc and iron was examined by simulating the conditions of actual production process of a rotary hearth furnace (RHF) in laboratory. A mathematical model was constructed to study the reduction kinetics of iron oxides and ZnO in the dust composite pellets. It was validated by comparing the calculated values with experimental results. The effects of furnace temperature, pellet radius, and pellet porosity on the reduction were investigated by the model. It is shown that furnace temperature has obvious influence on both of the reduction of iron oxides and ZnO, but the influence of pellet radius and porosity is much smaller. Model calculations suggest that both of the reduction of iron oxides and ZnO are under mixed control with interface reactions and Boudouard reaction in the early stage, but only with interface reactions in the later stage.

  12. Synthesis process of forsterite refractory by iron ore tailings.

    PubMed

    Li, Jing; Wang, Qi; Liu, Jihui; Li, Peng

    2009-01-01

    With mineral resources becoming gradually more deficient, as well as the issue of mine tailings causing environmental pollution, more and more people have realized the great significance of tailings utilization. Iron ore tailings, as a kind of secondary resource, have been developed in recycling industries. The feasibility to produce forsterite refractory from high-silicon iron tailings and high-magnesium raw materials were discussed. Also, the synthesis reaction processes were studied from the results of the laboratory experiments. The experiments showed that the synthesis processes can be separated into three steps when using iron tailings to synthesize forsterite: (1) produce magnesium iron sosoloid (Mg(1-X)Fe(X)O) and magnesium metasilicate (MgSiO3), (2) form the fayalite, and (3) create the forsterite. The synthetic productions are primarily forsterite, hortonolite, and small amounts of magnesium metasilicate (MgSiO3). The hortonolite is wrapped around the surface of the forsterite particles and formed the cementing phase. In addition, the method to produce forsterite refractory and lightweight forsterite refractory from iron tailings were offered.

  13. 26 CFR 1.272-1 - Expenditures relating to disposal of coal or domestic iron ore.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 26 Internal Revenue 3 2014-04-01 2014-04-01 false Expenditures relating to disposal of coal or... Expenditures relating to disposal of coal or domestic iron ore. (a) Introduction. Section 272 provides special... sometimes referred to as a “coal royalty contract” or “iron ore royalty contract”) for the disposal of...

  14. 26 CFR 1.272-1 - Expenditures relating to disposal of coal or domestic iron ore.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 26 Internal Revenue 3 2010-04-01 2010-04-01 false Expenditures relating to disposal of coal or... relating to disposal of coal or domestic iron ore. (a) Introduction. Section 272 provides special treatment... sometimes referred to as a “coal royalty contract” or “iron ore royalty contract”) for the disposal of...

  15. Phytostabilization of iron ore tailings through Calophyllum inophyllum L.

    PubMed

    Chaturvedi, Nilima; Dhal, N K; Reddy, Palli Sita Rama

    2012-12-01

    The phytostabilization of waste material generated during mining and processing of iron ore through Calophyllum inophyllum L. have been investigated. Iron ore tailings and its varying composition with garden soil were taken to study plant growth, chlorophyll content and metal uptake pattern of Calophyllum inophyllum L. These studies indicate that 100% survival of plant species was noted in all the treatments without any toxicity symptoms. The increase in growth parameters and chlorophyll content along with the high metal accumulation in plant tissues suggests that Calophyllum inophyllum L. may be a potential tool for phytoremediation. The accumulation of Pb (1662 microgm/gm) and Fe (2313 microgm/gm) was observed to be maximum in the plant tissues followed by Cu, Zn, Cr, and Ni. The TF values for most of the heavy metals was observed to be > 1 which indicates that the plant can efficiently translocate these toxic metals to its above ground parts. Removal of more than 30% of the most of the heavy metal like Fe, Pb, and Cu & Zn has been observed in all the treatments during one year of observation. The overall study clearly suggests that the plant can be used as an efficient tool for restoration of mining wastes and other similarly contaminated sites.

  16. Formation and characterization of metallic iron grains in coal-based reduction of oolitic iron ore

    NASA Astrophysics Data System (ADS)

    Sun, Yong-sheng; Han, Yue-xin; Li, Yan-feng; Li, Yan-jun

    2017-02-01

    To reveal the formation and characteristics of metallic iron grains in coal-based reduction, oolitic iron ore was isothermally reduced in various reduction times at various reduction temperatures. The microstructure and size of the metallic iron phase were investigated by scanning electron microscopy, energy-dispersive X-ray spectroscopy, and a Bgrimm process mineralogy analyzer. In the results, the reduced Fe separates from the ore and forms metallic iron protuberances, and then the subsequent reduced Fe diffuses to the protuberances and grows into metallic iron grains. Most of the metallic iron grains exist in the quasi-spherical shape and inlaid in the slag matrix. The cumulative frequency of metallic iron grain size is markedly influenced by both reduction time and temperature. With increasing reduction temperature and time, the grain size of metallic iron obviously increases. According to the classical grain growth equation, the growth kinetic parameters, i.e., time exponent, growth activation energy, and pre-exponential constant, are estimated to be 1.3759 ± 0.0374, 103.18 kJ·mol-1, and 922.05, respectively. Using these calculated parameters, a growth model is established to describe the growth behavior of metallic iron grains.

  17. Photosynthesis and oxidative stress in the restinga plant species Eugenia uniflora L. exposed to simulated acid rain and iron ore dust deposition: potential use in environmental risk assessment.

    PubMed

    Neves, Natália Rust; Oliva, Marco Antonio; da Cruz Centeno, Danilo; Costa, Alan Carlos; Ribas, Rogério Ferreira; Pereira, Eduardo Gusmão

    2009-06-01

    The Brazilian sandy coastal plain named restinga is frequently subjected to particulate and gaseous emissions from iron ore factories. These gases may come into contact with atmospheric moisture and produce acid rain. The effects of the acid rain on vegetation, combined with iron excess in the soil, can lead to the disappearance of sensitive species and decrease restinga biodiversity. The effects of iron ore dust deposition and simulated acid rain on photosynthesis and on antioxidant enzymes were investigated in Eugenia uniflora, a representative shrub species of the restinga. This study aimed to determine the possible utility of this species in environmental risk assessment. After the application of iron ore dust as iron solid particulate matter (SPM(Fe)) and simulated acid rain (pH 3.1), the 18-month old plants displayed brown spots and necrosis, typical symptoms of iron toxicity and injuries caused by acid rain, respectively. The acidity of the rain intensified leaf iron accumulation, which reached phytotoxic levels, mainly in plants exposed to iron ore dust. These plants showed the lowest values for net photosynthesis, stomatal conductance, transpiration, chlorophyll a content and electron transport rate through photosystem II (PSII). Catalase and superoxide dismutase activities were decreased by simulated acid rain. Peroxidase activity and membrane injury increased following exposure to acid rain and simultaneous SPM(Fe) application. Eugenia uniflora exhibited impaired photosynthetic and antioxidative metabolism in response to combined iron and acid rain stresses. This species could become a valuable tool in environmental risk assessment in restinga areas near iron ore pelletizing factories. Non-invasive evaluations of visual injuries, photosynthesis and chlorophyll a fluorescence, as well as invasive biochemical analysis could be used as markers.

  18. Solubilisation effect of spent wash on oxide-ores of manganese and iron.

    PubMed

    Pervez, S; Pandey, G S

    1991-09-01

    Samples of iron ore (haematite) and manganese ore (pyrolusite) of known compositions were equilibrated with aliquots of analysed sample of spent wash. The concentrations of iron(II), iron(III), complexed iron, manganese(II) ions and complexed Mn-ions were determined after increasing durations. One litre of the spent wash was found to extract out 141 mg of total iron and 161 mg of total manganese. In case of iron, the predominance was of iron(II) (92%), whereas in case of manganese it was of the complexed form (95%).

  19. Mineralogical and geochemical characteristics of the Noamundi-Koira basin iron ore deposits (India)

    NASA Astrophysics Data System (ADS)

    Mirza, Azimuddin; Alvi, Shabbar Habib; Ilbeyli, Nurdane

    2015-04-01

    India is one of the richest sources of iron ore deposits in the world; and one of them is located in the Noamundi-Koira basin, Singhbhum-Orissa craton. The geological comparative studies of banded iron formation (BIF) and associated iron ores of Noamundi-Koira iron ore deposits, belonging to the iron ore group in eastern India, focus on the study of mineralogy and major elemental compositions along with the geological evaluation of different iron ores. The basement of the Singhbhum-Orissa craton is metasedimentary rocks which can be traced in a broadly elliptical pattern of granitoids, surrounded by metasediments and metavolcanics of Greenstone Belt association. The Singhbhum granitoid is intrusive into these old rocks and to younger, mid Archaean metasediments, including iron formations, schists and metaquartzites and siliciclastics of the Precambrian Iron Ore Group (Saha et al., 1994; Sharma, 1994). The iron ore of Noamundi-Koira can be divided into seven categories (Van Schalkwyk and Beukes 1986). They are massive, hard laminated, soft laminated, martite-goethite, powdery blue dust and lateritic ore. Although it is more or less accepted that the parent rock of iron ore is banded hematite jasper (BHJ), the presence of disseminated martite in BHJ suggests that the magnetite of protore was converted to martite. In the study area, possible genesis of high-grade hematite ore could have occurred in two steps. In the first stage, shallow, meteoric fluids affect primary, unaltered BIF by simultaneously oxidizing magnetite to martite and replacing quartz with hydrous iron oxides. In the second stage of supergene processes, deep burial upgrades the hydrous iron oxides to microplaty hematite. Removal of silica from BIF and successive precipitation of iron resulted in the formation of martite- goethite ore. Soft laminated ores were formed where precipitation of iron was partial or absent. The leached out space remains with time and the interstitial space is generally filled

  20. The North American iron ore industry: a decade into the 21st century

    USGS Publications Warehouse

    Jorgenson, John D.; Perez, A. A

    2011-01-01

    During the 20th century, the iron ore mining industries of Canada and the United States passed through periods of transformation. The beginning of the 21st century has seen another period of transformation, with the failure of a number of steel companies and with consolidation of control within the North American iron ore industry. Canadian and United States iron ore production and the market control structure involved are changing rapidly. Consolidation of ownership, formation of foreign joint ventures, divestitures of upstream activities by steelmakers, and industry changes to ensure availability of feedstocks all played a role in recent developments in the North American iron ore industry. Canadian and U.S. iron ore operations and their strong linkage to downstream production, although isolated, must also be considered within the context of the changing global economy. Projects using new technology to produce direct reduced iron nuggets of 96-98% iron content and other projects designed to produce steel at minesites may once again change the face of the iron ore industry. Social and environmental issues related to sustainable development have had a significant effect on the North American iron ore industry.

  1. 20 CFR 404.1084 - Gain or loss from disposition of property; capital assets; timber, coal, and iron ore...

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ...; capital assets; timber, coal, and iron ore; involuntary conversion. 404.1084 Section 404.1084 Employees... from disposition of property; capital assets; timber, coal, and iron ore; involuntary conversion. (a... disposal of iron ore mined in the United States, even if held primarily for sale to customers, if section...

  2. 20 CFR 404.1084 - Gain or loss from disposition of property; capital assets; timber, coal, and iron ore...

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ...; capital assets; timber, coal, and iron ore; involuntary conversion. 404.1084 Section 404.1084 Employees... from disposition of property; capital assets; timber, coal, and iron ore; involuntary conversion. (a... disposal of iron ore mined in the United States, even if held primarily for sale to customers, if section...

  3. 20 CFR 404.1084 - Gain or loss from disposition of property; capital assets; timber, coal, and iron ore...

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ...; capital assets; timber, coal, and iron ore; involuntary conversion. 404.1084 Section 404.1084 Employees... from disposition of property; capital assets; timber, coal, and iron ore; involuntary conversion. (a... disposal of iron ore mined in the United States, even if held primarily for sale to customers, if section...

  4. 20 CFR 404.1084 - Gain or loss from disposition of property; capital assets; timber, coal, and iron ore...

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ...; capital assets; timber, coal, and iron ore; involuntary conversion. 404.1084 Section 404.1084 Employees... from disposition of property; capital assets; timber, coal, and iron ore; involuntary conversion. (a... disposal of iron ore mined in the United States, even if held primarily for sale to customers, if section...

  5. 20 CFR 404.1084 - Gain or loss from disposition of property; capital assets; timber, coal, and iron ore...

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ...; capital assets; timber, coal, and iron ore; involuntary conversion. 404.1084 Section 404.1084 Employees... from disposition of property; capital assets; timber, coal, and iron ore; involuntary conversion. (a... disposal of iron ore mined in the United States, even if held primarily for sale to customers, if section...

  6. Innovative methodology for comprehensive utilization of iron ore tailings: part 2: The residues after iron recovery from iron ore tailings to prepare cementitious material.

    PubMed

    Li, Chao; Sun, Henghu; Yi, Zhonglai; Li, Longtu

    2010-02-15

    In order to comprehensive utilization of iron ore tailings, this experimental research was to investigate the possibility of using the residues after iron recovery from iron ore tailings as raw materials for the preparation of cementitious material, abbreviated as TSC, including analyses of its mechanical properties, physical properties and hydration products. The TSC1 was prepared by blending 30% the residues, 34% blast-furnace slag, 30% clinker and 6% gypsum. Meanwhile, the raw iron ore tailings (before iron recovery) with the same proportion of TSC1 were selected to compare the cementitious activity of raw tailings and the residues after magnetizing roasting, denoted by TSC0. The hydration products of them were mostly ettringite, calcium hydroxide and C-S-H gel, characterized by XRD, IR and SEM. It was found that ettringite and C-S-H gel were principally responsible for the strength development of TSC mortars with curing time. The results showed that the kaolinite of the tailings was decomposed completely after magnetizing roasting, which promoted the cementitious property of TSC1. Moreover, the mechanical properties of TSC1 are well comparable with those of 42.5 ordinary Portland cement according to Chinese GB175-2007 standard.

  7. Some biological properties of respirable iron ore dust.

    PubMed

    Keast, D; Sheppard, N P; Papadimitriou, J M

    1987-04-01

    The respirable fraction of an ore dust from the North-West of Western Australia was tested for biological properties by inhalation and intrapleural implantation trials using rats and mice. Pulmonary histology indicated significant levels of interstitial pneumonia occasionally associated with bronchopneumonia, bronchiectasis, emphysema, and lung collapse over that found in age-matched control animals. While there was a significant increase of the incidence of tumors in general in WAG inbred rats up to 2 years following dust exposure, this did not persist into old age. No mesotheliomas were induced by any treatments associated with iron ore dust, although the rats were shown to be susceptible to crocidolite asbestos-induced mesothelioma. In the mouse models, tumors which are normally seen only in aged animals were induced with a significant number of bronchial adenomas being recorded following intrapleural implantation of dust into inbred BALB/c mice. Leukemia/lymphoma associated with murine leukemia virus was increased following dust inhalation by inbred C57BL mice.

  8. Study on Metallized Reduction and Magnetic Separation of Iron from Fine Particles of High Iron Bauxite Ore

    NASA Astrophysics Data System (ADS)

    Liu, Zheng-Gen; Chu, Man-Sheng; Wang, Zheng; Zhao, Wei; Tang, Jue

    2017-01-01

    High iron bauxite ore is a typical unmanageable polyparagenetic resource and owns high comprehensive utilization value. Separation of iron from fine particles of high iron bauxite ore by the process of metallized reduction and magnetic dressing was researched systemically. The effect of magnetic field intensity, reduction temperature, reduction time, mole ratio of fixed carbon to reducible oxygen (FC/O) and ore particles size on separation indexes was researched. The results show that, with the conditions of reduction temperature of 1,400 °C, reduction time of 180 min, FC/O of 2.0, ore particle size of -2.0 mm and magnetic field intensity of 40 KA/m, about 89.24 % of the iron could be removed from high iron bauxite ore as metallic iron. Meanwhile, 86.09 % of the aluminum is stayed in non-magnetic fraction as alumina. However, the formation of hercynite (FeAl2O4) limits the reduction rate of iron oxides to metallic iron. The lower reduction conditions and higher recovery ratio of iron could be achieved with adopting ore-coal composite agglomerates or adding catalyst.

  9. Innovative method for boron extraction from iron ore containing boron

    NASA Astrophysics Data System (ADS)

    Wang, Guang; Wang, Jing-song; Yu, Xin-yun; Shen, Ying-feng; Zuo, Hai-bin; Xue, Qing-guo

    2016-03-01

    A novel process for boron enrichment and extraction from ludwigite based on iron nugget technology was proposed. The key steps of this novel process, which include boron and iron separation, crystallization of boron-rich slag, and elucidation of the boron extraction behavior of boron-rich slag by acid leaching, were performed at the laboratory. The results indicated that 95.7% of the total boron could be enriched into the slag phase, thereby forming a boron-rich slag during the iron and slag melting separation process. Suanite and kotoite were observed to be the boron-containing crystalline phases, and the boron extraction properties of the boron-rich slag depended on the amounts and grain sizes of these minerals. When the boron-rich slag was slowly cooled to 1100°C, the slag crystallized well and the efficiency of extraction of boron (EEB) of the slag was the highest observed in the present study. The boron extraction property of the slow-cooled boron-rich slag obtained in this study was much better than that of szaibelyite ore under the conditions of 80% of theoretical sulfuric acid amount, leaching time of 30 min, leaching temperature of 40°C, and liquid-to-solid ratio of 8 mL/g.

  10. Flooding at Iron-Ore Mine, SE Brazil

    NASA Image and Video Library

    2015-11-14

    On Nov. 5, 2015, a dam at an iron-ore mine in southeastern Brazil burst, sending a wall of water, clay-red mud and debris downstream, overwhelming several villages in the path as seen by NASA Terra spacecraft. The Germano mine is near the town of Mariana in Minas Gerais state. The region is seen in this image from the Advanced Spaceborne Thermal Emission and Reflection Radiometer (ASTER) instrument aboard NASA's Terra spacecraft was acquired Nov. 12, 2015, covers an area of 6.8 by 14.3 miles (11 by 23 kilometers), and is located at 20.2 degrees south, 43.5 degrees west. http://photojournal.jpl.nasa.gov/catalog/PIA20156

  11. Culturable microorganisms associated with Sishen iron ore and their potential roles in biobeneficiation.

    PubMed

    Adeleke, Rasheed; Cloete, T E; Khasa, D P

    2012-03-01

    With one of the largest iron ore deposits in the world, South Africa is recognised to be among the top ten biggest exporters of iron ore. Increasing demand and consumption of this mineral triggered search for processing technologies, which can be utilised to "purify" the low-grade iron ore minerals that contain high levels of unwanted potassium (K) and phosphorus (P). This study investigated a potential biological method that can be further developed for the full biobeneficiation of low-grade iron ore minerals. Twenty-three bacterial strains that belong to Proteobacteria, Firmicutes, Bacteroidetes and Actinobateria were isolated from the iron ore minerals and identified with sequence homology and phylogenetic methods. The abilities of these isolates to lower the pH of the growth medium and solubilisation of tricalcium phosphate were used to screen them as potential mineral solubilisers. Eight isolates were successfully screened with this method and utilised in shake flask experiments using iron ore minerals as sources of K and P. The shake flask experiments revealed that all eight isolates have potentials to produce organic acids that aided the solubilisation of the iron ore minerals. In addition, all eight isolates produced high concentrations of gluconic acid followed by relatively lower concentrations of acetic, citric and propanoic acid. Scanning electron microscopy (SEM) and Fourier transform infrared (FTIR) analyses also indicated extracellular polymeric substances could play a role in mineral solubilisation.

  12. Distribution Behavior of Phosphorus and Metallization of Iron Oxide in Carbothermic Reduction of High-Phosphorus Iron Ore

    NASA Astrophysics Data System (ADS)

    Cha, Ji-Whoe; Kim, Dong-Yuk; Jung, Sung-Mo

    2015-10-01

    Distribution behavior of phosphorus and metallization of iron ore in the carbothermic reduction of high-phosphorus iron ore were investigated. Reduction degree of the iron oxide was evaluated by quadruple mass spectrometry connected to thermogravimetric analysis. The distribution of some elements including phosphorus was examined by electron probe micro-analyzer mapping analyses. The reduction behavior of high-phosphorus iron ore was evaluated as a function of reduction temperature, C/O molar ratio, and CaO addition. High reduction temperature accelerated the reduction of both iron oxide and hydroxylapatite, and high C/O molar ratio also promotes both of them. Those were contradictory to the targets of higher reduction degree of iron oxide and of lower one of hydroxylapatite. It was confirmed that appropriate amount of CaO addition could enhance the reduction of iron oxide, and regulate the reduction of hydroxylapatite.

  13. Application of LANDSAT satellite imagery for iron ore prospecting in the Western Desert of Egypt

    NASA Technical Reports Server (NTRS)

    Elshazly, E. M.; Abdelhady, M. A.; Elghawaby, M. A.; Khawasik, S. M.

    1977-01-01

    Prospecting for iron ore occurrences was conducted by the Remote Sensing Center in Bahariya Oasis-El Faiyum area covering some 100,000 km squared in the Western Desert of Egypt. LANDSAT-1 satellite images were utilized as the main tool in the regional prospecting of the iron ores. The delineation of the geological units and geological structure through the interpretation of the images corroborated by field observations and structural analysis led to the discovery of new iron ore occurrences in the area of investigation.

  14. Reduction of Iron-Oxide-Carbon Composites: Part III. Shrinkage of Composite Pellets during Reduction

    NASA Astrophysics Data System (ADS)

    Halder, S.; Fruehan, R. J.

    2008-12-01

    This article involves the evaluation of the volume change of iron-oxide-carbon composite pellets and its implications on reduction kinetics under conditions prevalent in a rotary hearth furnace (RHF) that were simulated in the laboratory. The pellets, in general, were found to shrink considerably during the reduction due to the loss of carbon and oxygen from the system, sintering of the iron-oxide, and formation of a molten slag phase at localized regions inside the pellets due to the presence of binder and coal/wood-charcoal ash at the reduction temperatures. One of the shortcomings of the RHF ironmaking process has been the inability to use multiple layers of composite pellets because of the impediment in heat transport to the lower layers of a multilayer bed. However, pellet shrinkage was found to have a strong effect on the reduction kinetics by virtue of enhancing the external heat transport to the lower layers. The volume change of the different kinds of composite pellets was studied as a function of reduction temperature and time. The estimation of the change in the amount of external heat transport with varying pellet sizes for a particular layer of a multilayer bed was obtained by conducting heat-transfer tests using inert low-carbon steel spheres. It was found that if the pellets of the top layer of the bed shrink by 30 pct, the external heat transfer to the second layer increases by nearly 6 times.

  15. Reduction of iron-oxide-carbon composites: part III. Shrinkage of composite pellets during reduction

    SciTech Connect

    Halder, S.; Fruehan, R.J.

    2008-12-15

    This article involves the evaluation of the volume change of iron-oxide-carbon composite pellets and its implications on reduction kinetics under conditions prevalent in a rotary hearth furnace (RHF) that were simulated in the laboratory. The pellets, in general, were found to shrink considerably during the reduction due to the loss of carbon and oxygen from the system, sintering of the iron-oxide, and formation of a molten slag phase at localized regions inside the pellets due to the presence of binder and coal/wood-charcoal ash at the reduction temperatures. One of the shortcomings of the RHF ironmaking process has been the inability to use multiple layers of composite pellets because of the impediment in heat transport to the lower layers of a multilayer bed. However, pellet shrinkage was found to have a strong effect on the reduction kinetics by virtue of enhancing the external heat transport to the lower layers. The volume change of the different kinds of composite pellets was studied as a function of reduction temperature and time. The estimation of the change in the amount of external heat transport with varying pellet sizes for a particular layer of a multilayer bed was obtained by conducting heat-transfer tests using inert low-carbon steel spheres. It was found that if the pellets of the top layer of the bed shrink by 30 pct, the external heat transfer to the second layer increases by nearly 6 times.

  16. Nanocrystalline Iron-Ore-Based Catalysts for Fischer-Tropsch Synthesis.

    PubMed

    Yong, Seok; Park, Ji Chan; Lee, Ho-Tae; Yang, Jung-Il; Hong, SungJun; Jung, Heon; Chun, Dong Hyun

    2016-02-01

    Nanocrystalline iron ore particles were fabricated by a wet-milling process using an Ultra Apex Mill, after which they were used as raw materials of iron-based catalysts for low-temperature Fischer-Tropsch synthesis (FTS) below 280 degrees C, which usually requires catalysts with a high surface area, a large pore volume, and a small crystallite size. The wet-milling process using the Ultra Apex Mill effectively destroyed the initial crystallite structure of the natural iron ores of several tens to hundreds of nanometers in size, resulting in the generation of nanocrystalline iron ore particles with a high surface area and a large pore volume. The iron-ore-based catalysts prepared from the nanocrystalline iron ore particles effectively catalyzed the low-temperature FTS, displaying a high CO conversion (about 90%) and good C5+ hydrocarbon productivity (about 0.22 g/g(cat)(-h)). This demonstrates the feasibility of using the iron-ore-based catalysts as inexpensive and disposable catalysts for the low-temperature FTS.

  17. Iron ore and coal: pricing and volume up for these key export commodities

    SciTech Connect

    2006-01-15

    Australia's huge coal and iron ore industries are booming. Up until now, the majors have benefited handsomely, but smaller players are beginning to muscle in. The article discusses development in both industries. 1 fig., 4 photos.

  18. The study of volume ultrasonic waves propagation in the gas-containing iron ore pulp.

    PubMed

    Morkun, V; Morkun, N; Pikilnyak, A

    2015-02-01

    The results of research of the volume ultrasonic waves propagation in the gas-containing iron ore slurry using ultrasonic phased array technology is presented. Copyright © 2014 Elsevier B.V. All rights reserved.

  19. Selective Removal of Iron from Low-Grade Ti Ore by Reacting with Calcium Chloride

    NASA Astrophysics Data System (ADS)

    Kang, Jungshin; Okabe, Toru H.

    2017-02-01

    Recently, titanium metal production by molten salt electrolysis using CaCl2 as molten salt and TiO2 or rutile (94 to 96 pct TiO2) as feedstock has been drawing attention. However, when a low-grade Ti ore (mainly FeTiO3) is used as feedstock, removal of iron (Fe) from the ore is indispensable. In this study, the influence of reaction temperature, reaction time, particle size of the ore, and source country for the ore on the removal of iron by selective chlorination using CaCl2 was assessed. Experimental results showed that the mass percent of iron in the ore decreased from 49.7 to 1.79 pct under certain conditions by selective removal of iron as FeCl2. As a result, high-grade CaTiO3 was produced when the ore particles smaller than 74 µm reacted with CaCl2 at 1240 K (967 °C) for 8 to 10 hours. Therefore, this study demonstrates that the removal of iron from the ore is feasible through the selective chlorination process using CaCl2 by optimizing the variables.

  20. Mineralogy and ore textures at the Iron Mountain mine, St. Francois County, Missouri

    SciTech Connect

    Dudley, M.A.; Hagni, R.D. )

    1993-03-01

    The Iron Mountain mine, located in the St. Francois Mountains of southeast Missouri, approximately 80 miles southwest of St. Louis, Missouri, has been the third largest iron producer in Missouri. It is one of six known major iron deposits in the Southeast Missouri Iron Metallogenic Province. The deposit is in the form of a unique inverted cup-shaped body, and it is hosted by volcanic flows of Middle Proterozoic age. The iron mineralization occurred during Precambrian time as shown by the presence of pebbles of iron ore in the overlying Cambrian sediments. A study has been initiated based on drill core samples and data donated to the Missouri Geological Survey. Drill cores from more than 1,000 exploratory holes are available. Core samples from selected drill holes are being studied using various analytical, petrographic, ore microscopic, and geochemical methods. Hematite and, to a lesser extent, magnetite are the main ore minerals. The most abundant gangue minerals are andradite, quartz, calcite, actinolite, apatite, epidote, and chlorite. The ore occurs in two modes: massive veins and as matrix between brecciated host rock. Some of the veins exhibit crustiform ore and gangue mineral textures. Host rock alteration is uncommon, and in most places the contact with the ore is quite sharp. The objectives of this study are to examine the ore and gangue mineralogy, determine the causes of brecciation, utilize ore textural information to evaluate the relative roles of hydrothermal and magmatic processes in the origin of the deposit, and explore the relationships between the Iron Mountain deposit and, other iron deposits in Missouri, and assess how the deposit fits in with the Olympic Dam model.

  1. [Occupational morbidity of miners engaged in the capital building of iron ore mines].

    PubMed

    Vysochin, V I; Pavlenko, M E; Pan'kova, A A

    1991-01-01

    The article contains data on the 1961-1985 occupational morbidity rates in the workers engaged in the Krivbass iron-ore mines, and narrates on the morbidity rates, structure and dynamics for different professions, age-groups and duration of work. An analysis is given of the concomitant somatic diseases, along with proposals for investigating ways and means of improving technologies in non-blasting iron-ore mines.

  2. Dephosphorization of High-Phosphorus Iron Ore Using Different Sources of Aspergillus niger Strains.

    PubMed

    Xiao, Chunqiao; Wu, Xiaoyan; Chi, Ruan

    2015-05-01

    High-phosphorus iron ore is traditionally dephosphorized by chemical process with inorganic acids. However, this process is not recommended nowadays because of its high cost and consequent environmental pollution. With the current tendency for development of a low-cost and eco-friendly process, dephosphorization of high-phosphorus iron ore through microbial process with three different sources of Aspergillus niger strains was studied in this study. Results show that the three strains of A. niger could grow well in the broth, and effectively remove phosphate from high-phosphorus iron ore during the experiments. Meanwhile, the total iron in the broth was also increased. Acidification of the broth seemed to be the major mechanism for the dephosphorization by these strains. High-pressure liquid chromatography analysis indicated that various organic acids were secreted in the broth, which caused a significant drop of the broth pH. Scanning electron microscopy of ore residues revealed that the high-phosphorus iron ore was obviously destroyed by the actions of these strains. Ore residues by energy-dispersive X-ray microanalysis and Fourier transform infrared spectroscopy indicated that the phosphate was obviously removed from the high-phosphorus iron ore. The optimization of the dephosphorization by these strains was also investigated, and the maximum percentages of phosphate removal were recorded at temperature 27-30 °C, initial pH 5.0-6.5, particle size 0.07-0.1 mm, and pulp density of 2-3% (w/v), respectively. The fungus A. niger was found to have good potential for the dephosphorization of high-phosphorus iron ore, and this microbial process seems to be economic and effective in the future industrial application.

  3. Morbidity among iron ore mine workers in Goa.

    PubMed

    Oliveira, Annet; Cacodcar, Jagdish; Motghare, D D

    2014-01-01

    This study was carried out among workers from an open-cast iron ore mine in South Goa with an objective to assess morbidity among these workers. Investigations were carried out at the Occupational Health Service Clinic of the mining company. Nearly 0.6% workers had pneumoconiosis, 3.2% had abnormal spirometry findings, 38.16% had hearing loss and 27.7% had defective vision respectively. The prevalence of other chronic diseases were as follows: diabetes 5.1%, hypertension 8.3%, dyslipidemia 37.5% and polycythemia 12.7% respectively. Since the findings were not compared with the pre-placement records and as most of the workers are young with duration of exposures <10 years, relationship cannot be definitely determined. The study findings are suggesting an association between the occupation in mining with pneumoconiosis, compromised lung function and hearing loss. However for the other finding further analytical studies are required to see for any association. Airborne respirable dust survey and noise monitoring studies also need to be carried out.

  4. Erosion resistance of arc-sprayed coatings to iron ore at 25 and 315 °C

    NASA Astrophysics Data System (ADS)

    Dallaire, S.; Levert, H.; Legoux, J.-G.

    2001-06-01

    Iron ore pellets are sintered and reduced in large continuous industrial oil-fired furnaces. From the furnace, powerful fans extract large volumes of hot gas. Being exposed to gas-borne iron ore particles and temperatures ranging between 125 and 328 °C, fan components are rapidly eroded. Extensive part repair or replacement is required for maintaining a profitable operation. The arc spraying technique has been suggested for repair provided it could produce erosion-resistant coatings. Conventional and cored wires (1.6 mm diameter) were arc sprayed using various spray parameters to produce 250 to 300 µm thick coatings. Arc-sprayed coatings and reference specimens were erosion tested at 25 and 315 °C and impact angles of 25 and 90° in a laboratory gas-blast erosion rig. This device was designed to impact materials with coarse (32 to 300 µm) iron ore particles at a speed of 100 m/s. The coating volume loss due to erosion was measured with a laser profilometer built by National Research Council Canada several years ago. Few arc-sprayed coatings exhibited erosion resistance comparable with structural steel at low impact angles. Erosion of arc-sprayed coatings and reference specimens dramatically increases at 315 °C for both 25° and 90° impact angles. Erosion-enhanced oxidation was found to be responsible for the increase in volume loss above room temperature. Though arc spraying can be appropriate for on-site repair, the development of more erosion-resistant coatings is required for intermediate temperatures.

  5. Content and binding forms of heavy metals, aluminium and phosphorus in bog iron ores from Poland.

    PubMed

    Kaczorek, Danuta; Brümmer, Gerhard W; Sommer, Michael

    2009-01-01

    Bog iron ores are widespread in Polish wetland soils used as meadows or pastures. They are suspected to contain high concentrations of heavy metals, which are precipitated together with Fe along a redox gradient. Therefore, soils with bog iron ore might be important sources for a heavy metal transfer from meadow plants into the food chain. However, this transfer depends on the different binding forms of heavy metals. The binding forms were quantified by sequential extraction analysis of heavy metals (Fe, Mn, Cr, Co, Ni, Cd, Pb) as well as Al and P on 13 representative samples of bog iron ores from central and southwestern Poland. Our results showed total contents of Cr, Co, Ni, Zn, Cd, and Pb not to exceed the natural values for sandy soils from Poland. Only the total Mn was slightly higher. The highest contents of all heavy metals have been obtained in iron oxide fractions V (occluded in noncrystalline and poorly crystalline Fe oxides) and VI (occluded in crystalline Fe oxides). The results show a distinct relationship between the content of Fe and the quantity of Zn and Pb as well P. Water soluble as well as plant available fractions were below the detection limit in most cases. From this we concluded bog iron ores not to be an actual, important source of heavy metals in the food chain. However, a remobilization of heavy metals might occur due to any reduction of iron oxides in bog iron ores, for example, by rising groundwater levels.

  6. 25 years of pelletizing at CVRD

    SciTech Connect

    Bandeira de Mello, L.A.; Mourao, J.M.; Cunha, J.M.; Piccolo, A.L.; Klein, M.S.

    1996-12-31

    This paper presents the evolution of the iron ore pelletizing activities at Companhia Vale do Rio Doce (CVRD), since the start-up of the first plant in the Tubarao area (Brazil), in 1969. The main features of CVRD`s pelletizing activities are described, focusing on the development of different types of pellets for the blast furnace and direct reduction markets, on the actions taken to face the urging necessity of cutting down energetic costs and on the handling of several different types of raw material. The profile of process control, quality management and environmental control at CVRD`s pelletizing plants is also presented.

  7. Metal levels in body tissues, forage and fecal pellets of elk (Cervus elaphus) living near the ore smelters at Sudbury, Ontario.

    PubMed

    Parker, G H; Hamr, J

    2001-01-01

    Ontario's only free-ranging elk herd located at Burwash-French River has been subjected to the influence of historic copper-nickel-iron (Cu-Ni-Fe) ore smelting operations within the Sudbury area. Metal levels in selected body tissues, preferred forage items and fecal pellets were determined, and their potential effects on health and reproductive viability assessed. Significant age effects were apparent in 13 out of 31 tissue metal values obtained, with most age-related differences attributable to elevated concentrations in fetal tissues. Cu and zinc (Zn) levels were four to six times higher in livers and one and a half to two times higher in the bones of fetuses as compared to post-natal animals. Enhanced pre-natal tissue burdens were also noted for cobalt (Co), Ni and lead (Pb) in muscles. However, mean cadmium (Cd) levels in kidney, liver and muscle tissues, as well as hepatic Fe concentrations, showed significant increases with age. Although Cd levels in the kidneys of older elk were still well below the reported threshold for irreversible organ damage, and not considered to be health-threatening, detailed histological study of the cortical tissues for subtle pathotoxicological effects may be warranted. Unlike renal and hepatic tissues, Cd concentrations in skeletal muscle were minimal and within levels considered acceptable for human consumption. Forage species collected in the elk range generally showed higher (two to eight times) Ni and Fe levels than the corresponding plants from a non-contaminated reference site. The highest Ni and Fe burdens were carried by eastern white cedar, a preferred winter food item for elk. No consistent site-related trends were demonstrated by Cu, Zn, Co, Pb, chromium (Cr) and Cd forage levels. Mean metal concentrations in fecal pellets generally exceeded the mean composite forage levels by a factor of 3, except for Ni, which was five times more concentrated in feces. Significantly elevated Ni and Fe levels in preferred browse

  8. Discrimination of iron ore deposits of granulite terrain of Southern Peninsular India using ASTER data

    NASA Astrophysics Data System (ADS)

    Rajendran, Sankaran; Thirunavukkarasu, A.; Balamurugan, G.; Shankar, K.

    2011-04-01

    This work describes a new image processing technique for discriminating iron ores (magnetite quartzite deposits) and associated lithology in high-grade granulite region of Salem, Southern Peninsular India using visible, near-infrared and short wave infrared reflectance data of Advanced Spaceborne Thermal Emission and Reflection Radiometer (ASTER). Image spectra show that the magnetite quartzite and associated lithology of garnetiferrous pyroxene granulite, hornblende biotite gneiss, amphibolite, dunite, and pegmatite have absorption features around spectral bands 1, 3, 5, and 7. ASTER band ratios ((1 + 3)/2, (3 + 5)/4, (5 + 7)/6) in RGB are constructed by summing the bands representing the shoulders of absorption features as a numerator, and the band located nearest the absorption feature as a denominator to map iron ores and band ratios ((2 + 4)/3, (5 + 7)/6, (7 + 9)/8) in RGB for associated lithology. The results show that ASTER band ratios ((1 + 3)/2, (3 + 5)/4, (5 + 7)/6) in a Red-Green-Blue (RGB) color combination identifies the iron ores much better than previously published ASTER band ratios analysis. A Principal Component Analysis (PCA) is applied to reduce redundant information in highly correlated bands. PCA (3, 2, and 1 for iron ores and 5, 4, 2 for granulite rock) in RGB enabled the discrimination between the iron ores and garnetiferrous pyroxene granulite rock. Thus, this image processing technique is very much suitable for discriminating the different types of rocks of granulite region. As outcome of the present work, the geology map of Salem region is provided based on the interpretation of ASTER image results and field verification work. It is recommended that the proposed methods have great potential for mapping of iron ores and associated lithology of granulite region with similar rock units of granulite regions of Southern Peninsular India. This work also demonstrates the ability of ASTER's to provide information on iron ores, which is valuable

  9. Iron and cancer: more ore to be mined.

    PubMed

    Torti, Suzy V; Torti, Frank M

    2013-05-01

    Iron is an essential nutrient that facilitates cell proliferation and growth. However, iron also has the capacity to engage in redox cycling and free radical formation. Therefore, iron can contribute to both tumour initiation and tumour growth; recent work has also shown that iron has a role in the tumour microenvironment and in metastasis. Pathways of iron acquisition, efflux, storage and regulation are all perturbed in cancer, suggesting that reprogramming of iron metabolism is a central aspect of tumour cell survival. Signalling through hypoxia-inducible factor (HIF) and WNT pathways may contribute to altered iron metabolism in cancer. Targeting iron metabolic pathways may provide new tools for cancer prognosis and therapy.

  10. Phytostabilisation potential of lemon grass (Cymbopogon flexuosus (Nees ex Stend) Wats) on iron ore tailings.

    PubMed

    Mohanty, M; Dhal, N K; Patra, P; Das, B; Reddy, P S R

    2012-01-01

    The present pot culture study was carried out for the potential phytostabilisation of iron ore tailings using lemon grass (Cymbopogon flexuosus) a drought tolerant, perennial, aromatic grass. Experiments have been conducted by varying the composition of garden soil (control) with iron ore tailings. The various parameters, viz. growth of plants, number of tillers, biomass and oil content of lemon grass are evaluated. The studies have indicated that growth parameters of lemon grass in 1:1 composition of garden soil and iron ore tailings are significantly more (-5% increase) compared to plants grown in control soil. However, the oil content of lemon grass in both the cases more or less remained same. The results also infer that at higher proportion of tailings the yield of biomass decreases. The studies indicate that lemongrass with its fibrous root system is proved to be an efficient soil binder by preventing soil erosion.

  11. Effect of rare earth Ce on the far infrared radiation property of iron ore tailings ceramics

    SciTech Connect

    Liu, Jie; Meng, Junping; Liang, Jinsheng; Duan, Xinhui; Huo, Xiaoli; Tang, Qingguo

    2015-06-15

    Highlights: • Detailed process proposed for preparation of iron ore tailings ceramics. • Replace natural minerals with iron ore tailings as raw materials for preparing functional ceramics. • Impact mechanism of Ce on far infrared ceramics, as well as its optimum addition amounts can be obtained. • Propose a new perspective on considering the mechanism of far infrared radiation. - Abstract: A kind of far infrared radiation ceramics was prepared by using iron ore tailings, CaCO{sub 3} and SiO{sub 2} as main raw materials, and Ce as additive. The result of Fourier transform infrared spectroscopy showed that the sample exhibits excellent radiation value of 0.914 when doping 7 wt.% Ce. Ce{sup 4+} dissolved into iron diopside and formed interstitial solid solution with it sintered at 1150 °C. The oxidation of Fe{sup 2+} to Fe{sup 3+} caused by Ce{sup 4+} led to a decrease of crystallite sizes and enhancement of Mg–O and Fe–O vibration in iron diopside, which consequently improved the far infrared radiation properties of iron ore tailings ceramics.

  12. Petrological and geochemical features of the early Paleozoic granitic gneisses and iron ores in the Tianhu iron deposit, Eastern Tianshan, NW China: Implications for ore genesis

    NASA Astrophysics Data System (ADS)

    Zheng, Jiahao; Mao, Jingwen; Yang, Fuquan; Chai, Fengmei; Shen, Ping

    2017-08-01

    This paper reports whole-rock geochemical, zircon U-Pb and Hf isotopic data for ore-hosted granitic gneisses, mineral compositions of oxides, and sulfur isotopic data for sulfides in iron ores from the Tianhu deposit, central part of the Eastern Tianshan. Our results can provide crucial constraints on the genesis of granitic gneisses and early Paleozoic tectonic setting of the Eastern Tianshan. LA-ICP-MS U-Pb dating on magmatic zircons yielded weighted mean 206Pb/238U ages of 463 to 438 Ma, interpreted as the crystallization ages of the granitic protoliths and the formation ages of the Tianhu Group. Zircon U-Pb age of ore-hosted granitic gneiss (ca. 459 Ma) can provide reliable constrains on upper limit for iron mineralization age in the Tianhu deposit. Geochemical characteristics suggest that the protoliths of the Tianhu granitic gneisses are metaluminous to weakly peraluminous high-K calc-alkaline granitic rocks, exhibiting typical subduction-related features such as strong enrichment in LREE and LILE and depletion in HFSE. Zircon Hf isotopic compositions show a positive trend from 463 to 438 Ma, indicating that 460 Ma magmas came from both ancient and juvenile sources, whereas 438 Ma magmas involved more juvenile material. Some early Paleozoic granitoids were recently identified in the Eastern Tianshan with the ages between ca. 475 and ca. 425 Ma. The formation of these early Paleozoic granitoids was in response to subduction processes, suggesting that subduction of Junggar Ocean probably began in the Early Ordovician and lasted until Late Silurian. Pyrite and pyrrhotite in iron ores have δ34SCDT values from + 4.6 to + 15.7‰, which are consistent with the marine source, but inconsistent with the magmatic source or those involved evaporites in skarn iron deposit. Geological, geochemical, and isotopic data suggest that the Tianhu iron ores were formed by volcano-sedimentary processes in a subduction environment during the early Paleozoic time, and Tianhu is a

  13. The first troglobitic Pseudonannolene from Brazilian iron ore caves (Spirostreptida: Pseudonannolenidae).

    PubMed

    Iniesta, Luiz Felipe Moretti; Ferreira, Rodrigo Lopes

    2013-01-01

    Pseudonannolene spelaea n. sp. is the first strictly cave-dwelling species described for the family Pseudonannolenidae. It is found in iron ore caves in the Brazilian Amazon. The family Pseudonannolenidae is exclusively Neotropical and frequently found in caves of Brazil, from which 20 species are known. The new species is compared with its congeners and with related cave-dwelling species. The family Pseudonannolenidae is discussed, and comments are presented on the conservation status of the caves where the species is found, which potentially may be the target of anthropogenic impacts resulting from iron ore extraction.

  14. Synthesis of mesoporous silica materials (MCM-41) from iron ore tailings

    SciTech Connect

    Yu Honghao; Xue Xiangxin; Huang Dawei

    2009-11-15

    Highly ordered mesoporous materials were successfully synthesized by using the iron ore tailings as the silica source and n-hexadecyltrimethyl ammonium bromide as the template. The samples were detail characterized by powder X-ray diffraction, scanning electron microscope, high-resolution transmission electron microscopy and N{sub 2} physisorption. The as-synthesized materials had high surface area of 527 m{sup 2} g{sup -1} and the mean pore diameter of 2.65 nm with a well-ordered two-dimensional hexagonal structure. It is feasible to prepare mesoporous MCM-41 materials using the iron ore tailings as precursor.

  15. In vitro adverse effects of iron ore dusts on human lymphoblastoid cells in culture.

    PubMed

    Wang, He; Wang, Jing J; Sanderson, Barbara J S

    2013-01-01

    The aim of this study was to investigate the adverse effects produced by four types of iron (Fe) ore dust using cultured human cells. Genotoxicity and cytotoxicity induced by Fe ore dusts were determined by assays including cytokinesis block micronucleus (CBMN), population growth, and methyl tetrazolium (MTT). Four iron ore dusts were tested, namely, 1002 Limonite & Goethite (1002), HG2 hematite (HG2), HG1 Soutlem Pit (HG1), and HG4. WIL2 -NS cells were incubated for 10 h with extracts from a range of concentrations (0, 75, or 150 μg/ml) of Fe ore dust. Significant decreases in percent cell viability were seen at 150 μg/ml HG2 and 1002 as measured by MTT, with viability that decreased to 75 and 73%, respectively, compared to untreated controls. The cell population regrew to a different extent after Fe ore dust was removed, except for HG1, where population remained declined. An approximately twofold significant increase in the frequency of micronucleated binucleated cells (MNBNC) was seen with 1002, HG2, and HG1 at 150 μg/ml. A significant rise in apoptosis induction was observed at 150 μg/ml HG1. Data indicate that Fe ore dusts at 150 μg/ml produced cytotoxicity and genotoxicity.

  16. Thermodynamic estimation on the reduction behavior of iron-chromium ore with carbon

    SciTech Connect

    Hino, Mitsutaka; Higuchi, Kenichi; Nagasaka, Tetsuya; Banya, Shiro

    1998-04-01

    Recently, a number of efforts have been made to produce a crude stainless steel melt by direct smelting of iron-chromium ore in a basic oxygen furnace (BOF) without use of ferrochromium alloys, in order to save electric energy and production costs. In this paper, the thermodynamics for reduction of iron-chromium ore by carbon is discussed. The thermodynamic properties of iron-chromium ore were evaluated from previous work on the activities of constituents in the FeO {center_dot} Cr{sub 2}O{sub 3}-MgO {center_dot} Cr{sub 2}O{sub 3}-MgO {center_dot} Al{sub 2}O{sub 3} iron-chromite spinel-structure solid solution saturated with (Cr, Al){sub 2}O{sub 3}, and those of the Fe-Cr-C alloy were estimated by a sublattice model. The stability diagrams were drawn for carbon reduction of pure FeO {center_dot} Cr{sub 2}O{sub 3}, (Fe{sub 0.5}Mg{sub 0.5})O {center_dot} (Cr{sub 0.8}Al{sub 0.2}){sub 2}O{sub 3} iron-chromite solid solution, and South African iron-chromium ore. The evaluated stability diagrams agreed well with the literature data. It was concluded that the lowest temperature for reduction of FeO {center_dot} Cr{sub 2}O{sub 3} in the iron-chromium ore was 1390 K and a temperature higher than 1470 K would be necessary to reduce Cr{sub 2}O{sub 3} in MgO {center_dot} (Cr,Al){sub 2}O{sub 3} in the prereduction process of iron-chromium ore. The composition of liquid Fe-Cr-C alloy in equilibrium with iron-chromium ore was also estimated under 1 atm of CO at steelmaking temperature. The predicted metal composition showed reasonable agreement with the literature values.

  17. Genesis of iron-apatite ores in Posht-e-Badam Block (Central Iran) using REE geochemistry

    NASA Astrophysics Data System (ADS)

    Mokhtari, Mir Ali Asghar; Zadeh, Ghader Hossein; Emami, Mohamad Hashem

    2013-06-01

    Rare earth elements in apatites of different ore types show characteristic patterns which are related to different modes of formation of the ores. Most of the apatite-bearing iron ores are associated with alkaline magmas with LREE/HREE fractionation varying from moderate to steep. Iron-apatite deposits in Posht-e-Badam Block (Central Iran) have a high concentration of REE (more than 1000 ppm up to 2.5%), and show a strong LREE/HREE ratio with a pronounced negative Eu anomaly. This REE pattern is typical of magmatic apatite and quiet distinct from sedimentary apatites (phosphorites) which have a low REE contents and Ce negative anomalies. On the other hand, they are comparable to the REE patterns of apatites in Kiruna-type iron ores in different parts of the world. The REE patterns of apatites, iron-apatite ores and iron ores are similar and only have different REE contents. This similarity indicates a genetic relation for these rocks. Most of the iron-apatite deposits in Central Iran have similar REE patterns too, which in turn show a genetic relation for all of these deposits. This similarity indicates a similar origin and processes in their genesis. There are some small intrusions around some of the iron-apatite deposits that are petrographically identified as syenite and gabbro. These intrusions also have REE patterns similar to that of iron-apatite ores. This demonstrates a genetic relation between these intrusions and iron-apatite ores. The REE patterns of apatites in different deposits of Posht-e-Badam Block iron-apatite ores show an affinity to alkaline to sub-alkaline magmas and rifting environment. The alkaline host rocks of Central Iran iron-apatite ores are clearly related to an extensional setting where rifting was important (SSE-NNW fault lines). A probable source for this large scale ore forming processes is relatively low partial melting of mantle rocks. The ores have originated by magmatic differentiation as a late phase in the volcanic cycle

  18. 26 CFR 1.631-3 - Gain or loss upon the disposal of coal or domestic iron ore with a retained economic interest.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... domestic iron ore with a retained economic interest. 1.631-3 Section 1.631-3 Internal Revenue INTERNAL...) Sales and Exchanges § 1.631-3 Gain or loss upon the disposal of coal or domestic iron ore with a... disposes of coal (including lignite), or iron ore mined in the United States, held for more than 1 year (6...

  19. 26 CFR 1.631-3 - Gain or loss upon the disposal of coal or domestic iron ore with a retained economic interest.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... domestic iron ore with a retained economic interest. 1.631-3 Section 1.631-3 Internal Revenue INTERNAL...) Sales and Exchanges § 1.631-3 Gain or loss upon the disposal of coal or domestic iron ore with a... disposes of coal (including lignite), or iron ore mined in the United States, held for more than 1 year (6...

  20. 26 CFR 1.631-3 - Gain or loss upon the disposal of coal or domestic iron ore with a retained economic interest.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... domestic iron ore with a retained economic interest. 1.631-3 Section 1.631-3 Internal Revenue INTERNAL...) Sales and Exchanges § 1.631-3 Gain or loss upon the disposal of coal or domestic iron ore with a... disposes of coal (including lignite), or iron ore mined in the United States, held for more than 1 year (6...

  1. 26 CFR 1.631-3 - Gain or loss upon the disposal of coal or domestic iron ore with a retained economic interest.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... domestic iron ore with a retained economic interest. 1.631-3 Section 1.631-3 Internal Revenue INTERNAL...) Sales and Exchanges § 1.631-3 Gain or loss upon the disposal of coal or domestic iron ore with a... disposes of coal (including lignite), or iron ore mined in the United States, held for more than 1 year (6...

  2. 26 CFR 1.631-3 - Gain or loss upon the disposal of coal or domestic iron ore with a retained economic interest.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... domestic iron ore with a retained economic interest. 1.631-3 Section 1.631-3 Internal Revenue INTERNAL...) Sales and Exchanges § 1.631-3 Gain or loss upon the disposal of coal or domestic iron ore with a... disposes of coal (including lignite), or iron ore mined in the United States, held for more than 1 year (6...

  3. Iron and cancer: more ore to be mined

    PubMed Central

    Torti, Suzy V.; Torti, Frank M.

    2014-01-01

    Iron is an essential nutrient that facilitates cell proliferation and growth. However, iron also has the capacity to engage in redox cycling and free radical formation. Therefore, iron can contribute to both tumour initiation and tumour growth; recent work has also shown that iron has a role in the tumour microenvironment and in metastasis. Pathways of iron acquisition, efflux, storage and regulation are all perturbed in cancer, suggesting that reprogramming of iron metabolism is a central aspect of tumour cell survival. Signalling through hypoxia-inducible factor (HIF) and WNT pathways may contribute to altered iron metabolism in cancer. Targeting iron metabolic pathways may provide new tools for cancer prognosis and therapy. PMID:23594855

  4. Method for the production of mineral wool and iron from serpentine ore

    SciTech Connect

    O'Connor, William K; Rush, Gilbert E; Soltau, Glen F

    2011-10-11

    Magnesium silicate mineral wools having a relatively high liquidus temperature of at least about 1400.degree. C. and to methods for the production thereof are provided. The methods of the present invention comprise melting a magnesium silicate feedstock (e.g., comprising a serpentine or olivine ore) having a liquidus temperature of at least about 1400.degree. C. to form a molten magnesium silicate, and subsequently fiberizing the molten magnesium silicate to produce a magnesium silicate mineral wool. In one embodiment, the magnesium silicate feedstock contains iron oxide (e.g., up to about 12% by weight). Preferably, the melting is performed in the presence of a reducing agent to produce an iron alloy, which can be separated from the molten ore. Useful magnesium silicate feedstocks include, without limitation, serpentine and olivine ores. Optionally, silicon dioxide can be added to the feedstock to lower the liquidus temperature thereof.

  5. Red iron-ore beds of Silurian age in northeastern Alabama, northwestern Georgia, and eastern Tennessee

    USGS Publications Warehouse

    Whitlow, Jesse W.

    1962-01-01

    Geological studies have determined the lithology and approximate extent of the red iron ores of Silurian age in the Southeast. Detailed investigations have been made by private companies and government agencies. Most of this work has been in the Birmingham, Ala., district, and the remainder of the region has relatively little study in recent years. 

  6. Geophysical prospecting for iron ore deposit around Tajimi village, Lokoja, North-Central Nigeria

    NASA Astrophysics Data System (ADS)

    Bayowa, Oyelowo; Ogungbesan, Gbenga; Majolagbe, Razak; Oyeleke, Simeon

    2016-09-01

    Ground magnetic and electrical resistivity survey were undertaken to investigate the occurrence and geometry of iron ore deposit around Tajimi village, Lokoja, North-Central Nigeria. The generated residual map of the ground-magnetic data acquired at 250 stations along 15 traverses revealed numerous prominent anomalies, mostly trending in the N-S direction. The radial power spectrum revealed the depth to magnetic sources between 6 m to 20 m. The interpreted VES data characterized the area into three subsurface layers: top soil, presumably iron ore layer and weathered/fresh basement. The result of vertical electrical sounding curves showed a sudden drop in resistivity (42-241 Ωm) over high magnetic response. The geo-electric section revealed that the study area is generally characterized with thin overburden (0.5-1.7 m) and the thickness of the second layer (presumed to be the iron ore layer) ranged between 6.2-25.1 m. The study concluded that areas of high magnetic intensity showed a sudden drop in resistivity value for the VES points, which give an indication of the presence of an electrically conductive structure presumed to be iron ore deposits.

  7. Two new species of Pseudonannolene Silvestri, 1895 from Brazilian iron ore caves (Spirostreptida: Pseudonannolenidae).

    PubMed

    Iniesta, Luiz Felipe Moretti; Ferreira, Rodrigo Lopes

    2013-01-01

    Pseudonannolene gogo sp. n. and Pseudonannolene rolamossa sp. n. are described from individuals collected from Brazilian iron ore caves, Minas Gerais state. The family Pseudonannolenidae is exclusively Neotropical and frequently found in caves of Brazil, from which 23 species are known. The new species are compared with its congeners and with other Brazilian cave-dwelling species.

  8. Estimate of rock mass stability in surface–borehole mining of high-grade iron ore

    NASA Astrophysics Data System (ADS)

    Sammal, AS; Antsiferov, SV; Deev, PV; Sergeev, SV

    2017-02-01

    Under consideration is the estimate of rock mass stability around underground openings generated as a result of hydraulic borehole mining of iron ore. The authors use analytical solutions of two plane elasticity problems on stress state of infinite media with the zone of weakening in the form of one or two circular holes, given initial stresses are set in the study domains.

  9. Reduced mortality rates in a cohort of long-term underground iron-ore miners.

    PubMed

    Björ, Ove; Jonsson, Håkan; Damber, Lena; Wahlström, Jens; Nilsson, Tohr

    2013-05-01

    Historically, working in iron-ore mines has been associated with an increased risk of lung cancer and silicosis. However, studies on other causes of mortality are inconsistent and in the case of cancer incidence, sparse. The aim of this study was to examine the association between iron-ore mining, mortality and cancer incidence. A 54-year cohort study on iron-ore miners from mines in northern Sweden was carried out comprising 13,000 workers. Standardized rate ratios were calculated comparing the disease frequency, mortality, and cancer incidence with that of the general population of northern Sweden. Poisson regression was used to evaluate the association between the durations of employment and underground work, and outcome. Underground mining was associated with a significant decrease in adjusted mortality rate ratios for cerebrovascular and digestive system diseases, and stroke. For several outcomes, elevated standardized rate ratios were observed among blue-collar workers relative to the reference population. However, only the incidence of lung cancer increased with employment time underground (P < 0.001). Long-term iron-ore mining underground was associated with lower rates regarding several health outcomes. This is possibly explained by factors related to actual job activities, environmental exposure, or the selection of healthier workers for long-term underground employment. Copyright © 2013 Wiley Periodicals, Inc.

  10. Water determination in iron oxyhydroxides and iron ores by Karl Fischer titration

    NASA Astrophysics Data System (ADS)

    da Cunha, Camila C. R. F.; da Costa, Geraldo M.

    2016-11-01

    Protohematite (Fe2- x/3(OH) x O3- x 1 ≤ x < 0.5) and hydrohematite (Fe2- x/3(OH) x O3- x 0.5 ≤ x < 0) are iron-defective phases containing hydroxyl groups in their structures. These species were described in prior studies mainly with the aid of X-ray diffraction and Infrared spectroscopy. The existence of these phases in soils might have influence in redox processes, and they were considered as a possible water reservoir in Martian soils. In this study, we have used for the first time the Karl Fischer titration method to determine the amount of water released after heating several synthetic samples of goethite, hematite and natural iron ores at 105, 400, 600 and 900 °C. It was found that heating at 105 °C did not remove all moisture from the samples, and higher temperatures were necessary to completely remove all the absorbed water. The water contents determined at 400, 600 and 900 °C were found to be the same within the experimental errors, suggesting the inexistence of both protohematite and hydrohematite in the investigated samples. Therefore, the above-mentioned effects of these phases in soils might have to be reevaluated.

  11. Assessment of health risks due to arsenic from iron ore lumps in a beach setting.

    PubMed

    Swartjes, Frank A; Janssen, Paul J C M

    2016-09-01

    In 2011, an artificial hook-shaped peninsula of 128ha beach area was created along the Dutch coast, containing thousands of iron ore lumps, which include arsenic from natural origin. Elemental arsenic and inorganic arsenic induce a range of toxicological effects and has been classified as proven human carcinogens. The combination of easy access to the beach and the presence of arsenic raised concern about possible human health effects by the local authorities. The objective of this study is therefore to investigate human health risks from the presence of arsenic-containing iron ore lumps in a beach setting. The exposure scenarios underlying the human health-based risk limits for contaminated land in The Netherlands, based on soil material ingestion and a residential setting, are not appropriate. Two specific exposure scenarios related to the playing with iron ore lumps on the beach ('sandcastle building') are developed on the basis of expert judgement, relating to children in the age of 2 to 12years, i.e., a worst case exposure scenario and a precautionary scenario. Subsequently, exposure is calculated by the quantification of the following factors: hand loading, soil-mouth transfer effectivity, hand-mouth contact frequency, contact surface, body weight and the relative oral bioavailability factor. By lack of consensus on a universal reference dose for arsenic for use in the stage of risk characterization, three different types of assessments have been evaluated: on the basis of the current Provisional Tolerable Daily Intake (PTWI), on the basis of the Benchmark Dose Lower limit (BMDL), and by a comparison of exposure from the iron ore lumps with background exposure. It is concluded, certainly from the perspective of the conservative exposure assessment, that unacceptable human health risks due to exposure to arsenic from the iron ore lumps are unlikely and there is no need for risk management actions.

  12. Catalytic decomposition of tar derived from wood waste pyrolysis using Indonesian low grade iron ore as catalyst

    SciTech Connect

    Wicakso, Doni Rahmat; Sutijan; Rochmadi; Budiman, Arief

    2016-06-03

    Low grade iron ore can be used as an alternative catalyst for bio-tar decomposition. Compared to other catalysts, such as Ni, Rd, Ru, Pd and Pt, iron ore is cheaper. The objective of this research was to investigate the effect of using low grade iron ore as catalyst for tar catalytic decomposition in fixed bed reactor. Tar used in this experiment was pyrolysis product of wood waste while the catalyst was Indonesian low grade iron ore. The variables studied were temperatures between 500 – 600 °C and catalyst weight between 0 – 40 gram. The first step, tar was evaporated at 450 °C to produce tar vapor. Then, tar vapor was flowed to fixed bed reactor filled low grade iron ore. Gas and tar vapor from reactor was cooled, then the liquid and uncondensable gas were analyzed by GC/MS. The catalyst, after experiment, was weighed to calculate total carbon deposited into catalyst pores. The results showed that the tar components that were heavy and light hydrocarbon were decomposed and cracked within the iron ore pores to from gases, light hydrocarbon (bio-oil) and carbon, thus decreasing content tar in bio-oil and increasing the total gas product. In conclusion, the more low grade iron ore used as catalyst, the tar content in the liquid decrease, the H{sup 2} productivity increased and calorimetric value of bio-oil increased.

  13. Catalytic decomposition of tar derived from wood waste pyrolysis using Indonesian low grade iron ore as catalyst

    NASA Astrophysics Data System (ADS)

    Wicakso, Doni Rahmat; Sutijan, Rochmadi, Budiman, Arief

    2016-06-01

    Low grade iron ore can be used as an alternative catalyst for bio-tar decomposition. Compared to other catalysts, such as Ni, Rd, Ru, Pd and Pt, iron ore is cheaper. The objective of this research was to investigate the effect of using low grade iron ore as catalyst for tar catalytic decomposition in fixed bed reactor. Tar used in this experiment was pyrolysis product of wood waste while the catalyst was Indonesian low grade iron ore. The variables studied were temperatures between 500 - 600 °C and catalyst weight between 0 - 40 gram. The first step, tar was evaporated at 450 °C to produce tar vapor. Then, tar vapor was flowed to fixed bed reactor filled low grade iron ore. Gas and tar vapor from reactor was cooled, then the liquid and uncondensable gas were analyzed by GC/MS. The catalyst, after experiment, was weighed to calculate total carbon deposited into catalyst pores. The results showed that the tar components that were heavy and light hydrocarbon were decomposed and cracked within the iron ore pores to from gases, light hydrocarbon (bio-oil) and carbon, thus decreasing content tar in bio-oil and increasing the total gas product. In conclusion, the more low grade iron ore used as catalyst, the tar content in the liquid decrease, the H2 productivity increased and calorimetric value of bio-oil increased.

  14. The effect of copper on iron reduction and its application to the determination of total iron content in iron and copper ores by potassium dichromate titration.

    PubMed

    Hu, Hanjun; Tang, Yang; Ying, Haisong; Wang, Minghai; Wan, Pingyu; Jin Yang, X

    2014-07-01

    The International Standard Organization (ISO) specifies two titrimetric methods for the determination of total iron content in iron ores using potassium dichromate as titrant after reduction of the iron(III) by tin(II) chloride and/or titanium(III) chloride. These two ISO methods (ISO2597-1 and ISO2597-2) require nearly boiling-point temperature for iron(III) reduction and suffer from copper interference and/or mercury pollution. In this study, potassium borohydride was used for reduction of iron(III) catalyzed by copper ions at ambient temperatures. In the absence of copper, iron(III) reduction by potassium borohydride was sluggish while a trace amount of copper significantly accelerated the reduction and reduced potassium borohydride consumption. The catalytic mechanism of iron(III) reduction in sulfuric acid and hydrochloric acid was investigated. Potassium borohydride in sodium hydroxide solution was stable without a significant degradation within 24h at ambient conditions and the use of potassium borohydride prepared in sodium hydroxide solution was safe and convenient in routine applications. The applicability of potassium borohydride reduction for the determination of total iron content by potassium dichromate titration was demonstrated by comparing with the ISO standard method using iron and copper ore reference materials and iron ore samples. Copyright © 2014 Elsevier B.V. All rights reserved.

  15. Geophysical investigation of banded iron ore mineralization at Ero, North - Central Nigeria

    NASA Astrophysics Data System (ADS)

    Oyedele, Kayode; Oladele, Sunday; Salami, Anthony

    2016-09-01

    The banded iron ore mineralization at Ero was investigated using aeromagnetic, resistivity and induced polarization (IP) methods with the aim of characterizing the deposit. Analysis of the aeromagnetic data involved the application of reduced-to-equator transformation, derivative filters, analytic signal and source parameter imaging techniques. Computer modelling of some of the identified anomalies was undertaken. The electrical resistivity and IP methods helped in discriminating between the iron ore and the host rock. The results showed that the banded iron formations (BIFs) were characterized by spherical analytic signal anomalies ranging from 0.035 nT/m to 0.06 nT/m within the granite gneiss and magnetic susceptibility of 0.007-0.014 SI. The iron ore had low chargeability (0.1-5.0 msec) and resistivity (1.5 × 102 to 2.5 × 103 Ωm). Structural features trending in the NE-SW, E-W, and NW-SE were identified, suggesting that the area had undergone many episodes of tectonic events. Depth to the BIF varied from the surface up to about 200 m. The chargeability response of the iron bodies suggested an average grade of 20%-40%, making the prospect for economic exploitation attractive.

  16. Reduction of lateritic iron ore briquette using coal bed reductant by isothermal - temperature gradient method

    NASA Astrophysics Data System (ADS)

    Zulhan, Zulfiadi; Himawan, David Mangatur; Dimyati, Arbi

    2017-01-01

    In this study, isothermal-temperature gradient method was used to separate iron and alumina in lateritic iron ore as an alternative technique. The lateritic iron ore was ground to obtain grain size of less than 200 mesh and agglomerated in the form of cylindrical briquette using a press machine. The iron oxide in the briquette was reduced by addition of coal so that all surface of the briquette was covered by the coal. The temperature profile for the reduction process of the briquette was divided into three stages: the first stage was isothermal at 1000°C, the second stage was temperature gradient at varies heating rate of 5, 6.67 and 8.33°C/minutes from 1000 to 1400°C, and the final stage was isothermal at 1400°C. The effect of dehydroxylation of lateritic iron ore was studied as well. Aluminum distribution inside and outside the briquette was analyzed by scanning electron microscope with energy dispersive spectroscopy (SEM-EDS). The analysis results showed that the aluminum content increased from 8.01% at the outside of the briquette to 13.12% in the inside of the briquette. On contrary, iron content is higher at the outside of the briquette compared to that in the inside. These phenomena indicated that aluminum tends to migrate into the center of the briquette while iron moves outward to the surface of briquette. Furthermore, iron metallization of 91.03% could be achieved in the case of without dehydroxylation treatment. With the dehydroxylation treatment, iron metallization degree was increased up to 95.27%.

  17. A pilot-scale study of selective desulfurization via urea addition in iron ore sintering

    NASA Astrophysics Data System (ADS)

    Long, Hong-ming; Wu, Xue-jian; Chun, Tie-jun; Di, Zhan-xia; Wang, Ping; Meng, Qing-min

    2016-11-01

    The iron ore sintering process is the main source of SO2 emissions in the iron and steel industry. In our previous research, we proposed a novel technology for reducing SO2 emissions in the flue gas in the iron ore sintering process by adding urea at a given distance from the sintering grate bar. In this paper, a pilot-scale experiment was carried out in a commercial sintering plant. The results showed that, compared to the SO2 concentration in flue gas without urea addition, the SO2 concentration decreased substantially from 694.2 to 108.0 mg/m3 when 0.10wt% urea was added. NH3 decomposed by urea reacted with SO2 to produce (NH4)2SO4, decreasing the SO2 concentration in the flue gas.

  18. In Situ Synchrotron Powder Diffraction Studies of Reduction-Oxidation (Redox) Behavior of Iron Ores and Ilmenite

    NASA Astrophysics Data System (ADS)

    Ilyushechkin, Alexander Y.; Kochanek, Mark; Tang, Liangguang; Lim, Seng

    2017-04-01

    Phase transformations of two types of iron-based oxides (iron ore and industrial-grade ilmenite) were studied using synchrotron powder diffraction of the samples processed in reducing and oxidizing atmospheres at 1173 K (900 °C) and 1223 K (950 °C), respectively. In iron ore oxidation, the disappearance of the wustite and fayalite phases was followed by hematite growth and a decrease of the magnetite phase. The magnetite phase was partially recovered by treatment in a reducing atmosphere. Ilmenite oxidation initiated decomposition of the ilmenite phase with rapid growth of hematite and gradual growth of the pseudobrookite phase. In a reducing atmosphere, ilmenite was gradually recovered from pseudobrookite with a relatively fast initial decrease in rutile and hematite content. Under reducing conditions, there was interaction of iron ore with magnesio-ferrites in iron ore-ash mixture and interaction of ilmenite with silica by the formation of fayalite.

  19. In Situ Synchrotron Powder Diffraction Studies of Reduction-Oxidation (Redox) Behavior of Iron Ores and Ilmenite

    NASA Astrophysics Data System (ADS)

    Ilyushechkin, Alexander Y.; Kochanek, Mark; Tang, Liangguang; Lim, Seng

    2017-01-01

    Phase transformations of two types of iron-based oxides (iron ore and industrial-grade ilmenite) were studied using synchrotron powder diffraction of the samples processed in reducing and oxidizing atmospheres at 1173 K (900 °C) and 1223 K (950 °C), respectively. In iron ore oxidation, the disappearance of the wustite and fayalite phases was followed by hematite growth and a decrease of the magnetite phase. The magnetite phase was partially recovered by treatment in a reducing atmosphere. Ilmenite oxidation initiated decomposition of the ilmenite phase with rapid growth of hematite and gradual growth of the pseudobrookite phase. In a reducing atmosphere, ilmenite was gradually recovered from pseudobrookite with a relatively fast initial decrease in rutile and hematite content. Under reducing conditions, there was interaction of iron ore with magnesio-ferrites in iron ore-ash mixture and interaction of ilmenite with silica by the formation of fayalite.

  20. Reduction of iron-oxide-carbon composites: part II. Rates of reduction of composite pellets in a rotary hearth furnace simulator

    SciTech Connect

    Halder, S.; Fruehan, R.J.

    2008-12-15

    A new ironmaking concept is being proposed that involves the combination of a rotary hearth furnace (RHF) with an iron-bath smelter. The RHF makes use of iron-oxide-carbon composite pellets as the charge material and the final product is direct-reduced iron (DRI) in the solid or molten state. This part of the research includes the development of a reactor that simulated the heat transfer in an RHF. The external heat-transport and high heating rates were simulated by means of infrared (IR) emitting lamps. The reaction rates were measured by analyzing the off-gas and computing both the amount of CO and CO{sub 2} generated and the degree of reduction. The reduction times were found to be comparable to the residence times observed in industrial RHFs. Both artificial ferric oxide (PAH) and naturally occurring hematite and taconite ores were used as the sources of iron oxide. Coal char and devolatilized wood charcoal were the reductants. Wood charcoal appeared to be a faster reductant than coal char. However, in the PAH-containing pellets, the reverse was found to be true because of heat-transfer limitations. For the same type of reductant, hematite-containing pellets were observed to reduce faster than taconite-containing pellets because of the development of internal porosity due to cracking and fissure formation during the Fe2O{sub 3}-to-Fe3O{sub 4} transition. This is, however, absent during the reduction of taconite, which is primarily Fe3O{sub 4}. The PAH-wood-charcoal pellets were found to undergo a significant amount of swelling at low-temperature conditions, which impeded the external heat transport to the lower layers. If the average degree of reduction targeted in an RHF is reduced from 95 to approximately 70 pct by coupling the RHF with a bath smelter, the productivity of the RHF can be enhanced 1.5 to 2 times. The use of a two- or three-layer bed was found to be superior to that of a single layer, for higher productivities.

  1. Reduction of Iron-Oxide-Carbon Composites: Part II. Rates of Reduction of Composite Pellets in a Rotary Hearth Furnace Simulator

    NASA Astrophysics Data System (ADS)

    Halder, S.; Fruehan, R. J.

    2008-12-01

    A new ironmaking concept is being proposed that involves the combination of a rotary hearth furnace (RHF) with an iron-bath smelter. The RHF makes use of iron-oxide-carbon composite pellets as the charge material and the final product is direct-reduced iron (DRI) in the solid or molten state. This part of the research includes the development of a reactor that simulated the heat transfer in an RHF. The external heat-transport and high heating rates were simulated by means of infrared (IR) emitting lamps. The reaction rates were measured by analyzing the off-gas and computing both the amount of CO and CO2 generated and the degree of reduction. The reduction times were found to be comparable to the residence times observed in industrial RHFs. Both artificial ferric oxide (PAH) and naturally occurring hematite and taconite ores were used as the sources of iron oxide. Coal char and devolatilized wood charcoal were the reductants. Wood charcoal appeared to be a faster reductant than coal char. However, in the PAH-containing pellets, the reverse was found to be true because of heat-transfer limitations. For the same type of reductant, hematite-containing pellets were observed to reduce faster than taconite-containing pellets because of the development of internal porosity due to cracking and fissure formation during the Fe2O3-to-Fe3O4 transition. This is, however, absent during the reduction of taconite, which is primarily Fe3O4. The PAH-wood-charcoal pellets were found to undergo a significant amount of swelling at low-temperature conditions, which impeded the external heat transport to the lower layers. If the average degree of reduction targeted in an RHF is reduced from 95 to approximately 70 pct by coupling the RHF with a bath smelter, the productivity of the RHF can be enhanced 1.5 to 2 times. The use of a two- or three-layer bed was found to be superior to that of a single layer, for higher productivities.

  2. Reducing acid leaching of manganiferous ore: effect of the iron removal operation on solid waste disposal.

    PubMed

    De Michelis, Ida; Ferella, Francesco; Beolchini, Francesca; Vegliò, Francesco

    2009-01-01

    The process of reducing acid leaching of manganiferous ore is aimed at the extraction of manganese from low grade manganese ores. This work is focused on the iron removal operation. The following items have been considered in order to investigate the effect of the main operating conditions on solid waste disposal and on the process costs: (i) type and quantity of the base agent used for iron precipitation, (ii) effective need of leaching waste separation prior to the iron removal operation, (iii) presence of a second leaching stage with the roasted ore, which might also act as a preliminary iron removal step, and (iv) effect of tailings washing on the solid waste classification. Different base compounds have been tested, including CaO, CaCO3, NaOH, and Na2CO3. The latter gave the best results concerning both the precipitation process kinetics and the reagent consumption. The filtration of the liquor leach prior to iron removal was not necessary, implying significant savings in capital costs. A reduction of chemical consumption and an increase of manganese concentration in the solution were obtained by introducing secondary leaching tests with the previously roasted ore; this additional step was introduced without a significant decrease of global manganese extraction yield. Finally, toxicity characteristic leaching procedure (TCLP) tests carried out on the leaching solid waste showed: (i) a reduction of arsenic mobility in the presence of iron precipitates, and (ii) the need for a washing step in order to produce a waste that is classifiable as not dangerous, taking into consideration the existing Environmental National Laws.

  3. Reducing acid leaching of manganiferous ore: Effect of the iron removal operation on solid waste disposal

    SciTech Connect

    De Michelis, Ida; Ferella, Francesco; Beolchini, Francesca Veglio, Francesco

    2009-01-15

    The process of reducing acid leaching of manganiferous ore is aimed at the extraction of manganese from low grade manganese ores. This work is focused on the iron removal operation. The following items have been considered in order to investigate the effect of the main operating conditions on solid waste disposal and on the process costs: (i) type and quantity of the base agent used for iron precipitation, (ii) effective need of leaching waste separation prior to the iron removal operation, (iii) presence of a second leaching stage with the roasted ore, which might also act as a preliminary iron removal step, and (iv) effect of tailings washing on the solid waste classification. Different base compounds have been tested, including CaO, CaCO{sub 3}, NaOH, and Na{sub 2}CO{sub 3}. The latter gave the best results concerning both the precipitation process kinetics and the reagent consumption. The filtration of the liquor leach prior to iron removal was not necessary, implying significant savings in capital costs. A reduction of chemical consumption and an increase of manganese concentration in the solution were obtained by introducing secondary leaching tests with the previously roasted ore; this additional step was introduced without a significant decrease of global manganese extraction yield. Finally, toxicity characteristic leaching procedure (TCLP) tests carried out on the leaching solid waste showed: (i) a reduction of arsenic mobility in the presence of iron precipitates, and (ii) the need for a washing step in order to produce a waste that is classifiable as not dangerous, taking into consideration the existing Environmental National Laws.

  4. Reduction Behaviors of Iron, Vanadium and Titanium Oxides in Smelting of Vanadium Titanomagnetite Metallized Pellets

    NASA Astrophysics Data System (ADS)

    Wang, Shuai; Guo, Yufeng; Jiang, Tao; Yang, Lu; Chen, Feng; Zheng, Fuqiang; Xie, Xiaolin; Tang, Minjun

    2017-09-01

    The complicated reduction behaviors of iron, vanadium and titanium oxides must be accurately controlled for the successful smelting of vanadium titanomagnetite. The aim of this study is to investigate the effects of the binary basicity, MgO content, smelting temperature, duration and reductants on the reduction of iron, vanadium and titanium oxides during the electric furnace smelting of vanadium titanomagnetite metallized pellets. The results demonstrate that the recovery ratios of both iron and vanadium increase as the binary basicity increases from 0.9 to 1.2, whereas the reduction of titanium oxides is mitigated when the basicity is maintained at 1.1. Compared to its weak effect on the recovery ratio of iron, increasing MgO content improves the vanadium recovery ratio. A low content of titanium in molten iron is obtained when the MgO content in the slag is lower than 11%, whereas the titanium content in the molten iron increases as the MgO content increases further. Moreover, the iron and vanadium recovery ratios, and the Ti content in the molten iron, increase with increasing smelting temperature, duration and reductant content.

  5. Getting rid of the unwanted: highlights of developments and challenges of biobeneficiation of iron ore minerals-a review.

    PubMed

    Adeleke, Rasheed A

    2014-12-01

    The quest for quality mineral resources has led to the development of many technologies that can be used to refine minerals. Biohydrometallurgy is becoming an increasingly acceptable technology worldwide because it is cheap and environmentally friendly. This technology has been successfully developed for some sulphidic minerals such as gold and copper. In spite of wide acceptability of this technology, there are limitations to its applications especially in the treatment of non-sulphidic minerals such as iron ore minerals. High levels of elements such as potassium (K) and phosphorus (P) in iron ore minerals are known to reduce the quality and price of these minerals. Hydrometallurgical methods that are non-biological involving the use of chemicals are usually used to deal with this problem. However, recent advances in mining technologies favour green technologies, known as biohydrometallurgy, with minimal impact on the environment. This technology can be divided into two, namely bioleaching and biobeneficiation. This review focuses on Biobeneficiation of iron ore minerals. Biobeneficiation of iron ore is very challenging due to the low price and chemical constitution of the ore. There are substantial interests in the exploration of this technology for improving the quality of iron ore minerals. In this review, current developments in the biobeneficiation of iron ore minerals are considered, and potential solutions to challenges faced in the wider adoption of this technology are proposed.

  6. Recovery of Iron from Hematite-Rich Diasporic-Type Bauxite Ore

    NASA Astrophysics Data System (ADS)

    Jiang, Tao; Li, Zhuoxuan; Yang, Lin; Li, Guanghui; Zhang, Yuanbo; Zeng, Jinghua

    A technique has been proposed for recovering iron from hematite-rich diasporic-type bauxite ore in this study. Direct reduction roasting followed by low intensity wet magnetic separation process was carried out. The parameters including reduction temperature and time, sodium salts, grinding conditions and magnetic field intensity for separation of iron were determined. The optimum process parameters as follows: roasting temperature of 1050 °C, time of 60 min, sodium salts involving sodium sulfate, borax, sodium carbonate with dosages of 10 wt%, 2 wt%, 35 wt% respectively, and magnetic field intensity of 1000 Gs with fineness of pulp reached 92.75% passing -0.074mm. Under the optimal conditions, an iron concentrate containing 88.17% total iron grade and iron recovery of 92.51% was obtained, 4.55% total iron grade in tailings. This novel technique provide a potential route for utilizing hematiterich diasporic bauxite ore, recovering iron resource firstly, and extracting alumina from magnetic separation tailings further.

  7. Iron and manganese removal by using manganese ore constructed wetlands in the reclamation of steel wastewater.

    PubMed

    Xu, Jing-Cheng; Chen, Gu; Huang, Xiang-Feng; Li, Guang-Ming; Liu, Jia; Yang, Na; Gao, Sai-Nan

    2009-09-30

    To reclaim treated steel wastewater as cooling water, manganese ore constructed wetland was proposed in this study for the removal of iron and manganese. In lab-scale wetlands, the performance of manganese ore wetland was found to be more stable and excellent than that of conventional gravel constructed wetland. The iron and manganese concentration in the former was below 0.05 mg/L at hydraulic retention time of 2-5 days when their influent concentrations were in the range of 0.16-2.24 mg/L and 0.11-2.23 mg/L, respectively. Moreover, its removals for COD, turbidity, ammonia nitrogen and total phosphorus were 55%, 90%, 67% and 93%, respectively, superior to the corresponding removals in the gravel wetland (31%, 86%, 58% and 78%, respectively). The good performance of manganese ore was ascribed to the enhanced biological manganese removal with the aid of manganese oxide surface and the smaller size of the medium. The presence of biological manganese oxidation was proven by the facts of good manganese removal in wetlands at chemical unfavorable conditions (such as ORP and pH) and the isolation of manganese oxidizing strains from the wetlands. Similar iron and manganese removal was later observed in a pilot-scale gravel-manganese-ore constructed wetland, even though the manganese ore portion in total volume was reduced from 100% (in the lab-scale) to only 4% (in the pilot-scale) for the sake of cost-saving. The quality of the polished wastewater not only satisfied the requirement for cooling water but also suitable as make-up water for other purposes.

  8. Preliminary report on iron ore reserves at Bomi Hills, Liberia

    USGS Publications Warehouse

    Newhouse, Walter H.; Thayer, Thomas P.; Butler, Arthur P.

    1945-01-01

    At the request if the Liberian Government made through the Department of State of the United States Government, a party of geologists of the Geological Survey, United States Department of the Interior, was sent to Liberia to examine certain mineral deposits. The party, consisting of Walter H. Newhouse, Thomas P. Thayer, and Arthur P. Butler, Jr., left Washington, D.C., about December 1, 1943, and arrived in Monrovia, Liberia, December 12, 1943. They left Roberts Field, Liberia, May 5, 1944, and returned to Washington May 16, 1944. The geologists left Monrovia for field work in the interior on January 9, the delay of several weeks being due to difficulties in obtaining porters. Mr. Arthur Sherman, Mining Engineer for the Liberian Government, who accompanied the party into the interior, capably participated in the examination of the iron deposits and otherwise rendered invaluable assistance sue to his extensive knowledge of the native tribes and trails. President Tubman requested that the part first examined the iron deposits at Bomi Hills. At the close of the work there he requested that iron deposits in the Kpandemai Mountains be investigated. The party therefore left Bomi Hills on March 25 and arrived at Jordense Camp in the Kpandemai Mountain region on April 6. Four days were spent at this place examining the iron mineralization in the vicinity of Castle Rock, Sugar Loaf, and Mt. Wutivi of Kpandemai Mountains. On April 11 Kpandemai village reached. One day was spent on a long transverse into the Kpandemai Mountains to investigate the iron mineralization. The party left Kpandemai Village April 15 and arrived at Monrovia April 27. The iron mineralization in the portions of the Kpandemai Mountains investigated by the party is believed to be too low in grade and too small in amount to be of any present commercial interest and will not be considered further in this report.

  9. Upgrading of Low-Grade Manganese Ore by Selective Reduction of Iron Oxide and Magnetic Separation

    NASA Astrophysics Data System (ADS)

    Gao, Yubo; Olivas-Martinez, M.; Sohn, H. Y.; Kim, Hang Goo; Kim, Chan Wook

    2012-12-01

    The utilization of low-grade manganese ores has become necessary due to the intensive mining of high-grade ores for a long time. In this study, calcined ferruginous low-grade manganese ore was selectively reduced by CO, which converted hematite to magnetite, while manganese oxide was reduced to MnO. The iron-rich component was then separated by magnetic separation. The effects of the various reduction parameters such as particle size, reduction time, temperature, and CO content on the efficiency of magnetic separation were studied by single-factor experiments and by a comprehensive full factorial experiment. Under the best experimental conditions tested, the manganese content in the ore increased from around 36 wt pct to more than 44 wt pct, and almost 50 wt pct of iron was removed at a Mn loss of around 5 pct. The results of the full factorial experiments allowed the identification of the significant effects and yielded regression equations for pct Fe removed, Mn/Fe, and pct Mn loss that characterize the efficiency of the upgrading process.

  10. Geochemical and mineralogical composition of bog iron ore as a resource for prehistoric iron production - A case study of the Widawa catchment area in Eastern Silesia, Poland

    NASA Astrophysics Data System (ADS)

    Thelemann, Michael; Bebermeier, Wiebke; Hoelzmann, Philipp

    2016-04-01

    Spreading from the Near East in the declining Bronze Age from the 2nd millennium BCE onwards, the technique of iron smelting reached Eastern Silesia, Poland, in approximately the 2nd century BCE (pre-Roman Iron Age). At this time the region of the Widawa catchment area was inhabited by the Przeworsk culture. While the older moraine landscape of the study area lacks ores from geological rock formations, bog iron ores were relatively widespread and, due to their comparatively easy accessibility, were commonly exploited for early iron production. In this poster the mineralogical and elemental composition of local bog iron ore deposits and iron slag finds, as a by-product of the smelting process, are investigated. The crystalline mineralogical composition of local bog iron ores is dominated by quartz (SiO2) and goethite (α FeO(OH)), in contrast to slag samples in which fayalite (Fe2SiO4), wüstite (FeO) and quartz, with traces of goethite, represent the main minerals. Ores and slags are both characterized by notable hematite (Fe2O3), magnetite (Fe3O4) and maghemite (γ-Fe2O3) contents. Analyzed bog iron ore samples show iron contents of up to 64.9 mass% Fe2O3 (45.4 mass% Fe), whereas the iron contents of bloomery slags vary between 48.7 and 72.0 mass% FeO (37.9 and 56.0 mass% Fe). A principal component analysis of the element contents, which were quantified by portable energy-dispersive X-ray fluorescence spectrometry (p-ED-XRF), indicates local variations in the elemental composition. Our results show that bog iron ores are relatively widely distributed with spatially varying iron contents along the Widawa floodplain but present-day formation conditions (e.g. different ground-water levels) are negatively affected by modern land-use practices, such as agriculture and melioration measures.

  11. Electrochemical Upgrading of Iron-Rich Titanium Ores

    NASA Astrophysics Data System (ADS)

    Fatollahi-Fard, Farzin; Pistorius, Petrus Christiaan

    The production of synthetic rutile using a novel electrochemical process using a molten salt electrolyte is described. The product produced by this process is of similar quality and composition to existing synthetic rutile materials, which are used as a feedstock to many titanium and pigment production processes. The mechanism that underlies this process is the solubility of iron(III) oxide in chloride salts, which can then be reduced electrochemically, producing metallic iron, and leaving behind synthetic rutile. The effect of electrolyte composition is also investigated.

  12. Processing and Analysis of Hyperspectral Fingerprints to Characterise Haematite of Singbhum Iron Ore Belt, Orissa, India

    NASA Astrophysics Data System (ADS)

    Magendran, T.; Sanjeevi, S.

    2014-12-01

    The demand for iron ore has been increasing in the recent years, thereby requiring the adoption of fast and accurate approaches to iron ore exploration and its grade-assessment. It is in this context that hyperspectral sensing is deemed as a potential tool. This paper examines the potential of hyperspectral fingerprints in the visible, NIR and SWIR regions of the EMR to assess the grades of haematite of the western Singhbhum iron ore belt of Orissa, eastern India, in a rapid manner. Certain spectro-radiometric measurements and geochemical analysis were carried out and the results have been presented. From the spectral measurements, it is seen that the strength of reflectance and absorption at definite wavelength regions is controlled by the chemical composit ion of the iron ores. It is observed that the primary spectral characteristics of these haematites lie in the 650-750 nm, 850 to 900 nm and 2130-2230 nm regions. The laboratory based hyperspectral fingerprints and multiple regression analysis of spectral parameters and geochemical parameters (Fe% and Al2O3%) predicted the concentration of iron and alumina content in the haematite. A very strong correlation (R2 = 0.96) between the spectral parameters and Fe% in the haematite with a minimum error of 0.1%, maximum error of 7.4% and average error of 2.6% is observed. Similarly, a very strong correlation (R2 = 0.94) between the spectral parameters and Al2O3% in the iron ores with a minimum error of 0.04%, maximum error of 7.49% and average error of 2.5% is observed. This error is perhaps due to the presence of other components (SiO2, TiO2, P2O etc.) in the samples which can alter the degree of reflectance and hence the spectral parameters. Neural network based multi-layer perception (MLP) analysis of various spectral parameters and geochemical parameters helped to understand the relative importance of the spectral parameters for predictive models. The strong correlations (Iron: R2 = 0.96; Alumina: R2 = 0

  13. Offshore sediments record the history of onshore iron ore mining in Goa State, India.

    PubMed

    Sebastian, Tyson; Nath, B Nagender; Naik, Sangeeta; Borole, D V; Pierre, Salou; Yazing, Armoury Kazip

    2017-01-30

    Environmental magnetic and geochemical analyses combined with (210)Pb dating were carried out on a sediment core off Goa from Arabian Sea to reconstruct the sedimentation history of last three and a half centuries and to investigate the impact of onshore iron ore mining on the offshore sedimentation. A drastic increase in sedimentation rate and mineral magnetic concentration parameters divides the core into two units (1 & 2) at a depth of 41cm (1982CE). The high magnetic susceptibility values in Unit 1 sediments are coeval with increased iron ore production on land and illustrate the role of terrestrial mining on the increased offshore sedimentation. The early diagenetic signals were observed in Unit 2 of the core with low concentration parameters, coarse magnetic grain size and magnetically hard mineralogy. The geochemical data of the core also record the Little Ice Age (LIA) climatic events of Dalton and Maunder solar minima. Copyright © 2016 Elsevier Ltd. All rights reserved.

  14. Environmentally safe design of tailing dams for the management of iron ore tailings in Indian context.

    PubMed

    Ghose, Mrinal K; Sen, P K

    2005-10-01

    The need for the disposal of iron ore tailings in an enviornmentally firiendly manner is of great concern. This paper investigates the soil engineering properties for the construction of iron ore tailing dam, its foundation, construction materials and design data used for the construction analysis of the tailing dam. Geophysical investigations were carried out to establish the bedrock below the spillway. A computer programme taking into account the Swedish Slip Circle Method of analysis was used in the stability analysis of dam. It also focuses on the charactierstics of the tailings reponsible for the determination of optimum size of tailing pond for the containment of the tailings. The studies on the settling characteristics of tailings indicate much less area in comparison to the area provided in the existing tailing ponds in India. In the proposed scheme, it is suggested to provide an additional unit of sedimentation tank before the disposal of tailings to the tailing pond.

  15. Radiographic abnormalities and duration of employment in Western Australian iron-ore miners.

    PubMed

    Musk, A W; de Klerk, N H; Cookson, W O; Morgan, W K

    1988-04-04

    Plain chest radiographs of 788 Pilbara iron-ore miners from Western Australia have been examined by two independent observers for evidence of pneumoconiosis. The prevalence of any radiographic abnormality (a profusion grade of 0/1 or greater on the International Labour Office [ILO] scale) was 6.7% for Reader 1 and 9.9% for Reader 2. The prevalence of a definite radiographic abnormality (a profusion grade of 1/0 or greater on the ILO scale) was 1.9% for Reader 1 and 2.8% for Reader 2. The prevalence of any abnormality, as identified by either or by both observers, was significantly related to age. The relationship between a radiographic abnormality and the duration of employment was less clear. The results indicate a need for more detailed and comprehensive studies of the effects of iron-ore dust in this industry.

  16. Iron ore pollution in Mandovi and Zuari estuarine sediments and its fate after mining ban.

    PubMed

    Kessarkar, Pratima M; Suja, S; Sudheesh, V; Srivastava, Shubh; Rao, V Purnachandra

    2015-09-01

    Iron ore was mined from the banded iron formations of Goa, India, and transported through the Mandovi and Zuari estuaries for six decades until the ban on mining from September 2012. Here we focus on the environmental magnetic properties of sediments from the catchment area, upstream and downstream of these estuaries, and adjacent shelf during peak mining time. Magnetic susceptibility (χ lf) and saturation isothermal remanent magnetization (SIRM) values of sediments were highest in upstream (catchment area and estuaries), decreased gradually towards downstream (catchment area and estuaries), and were lowest on the adjacent shelf. The χ lf values of the Mandovi estuary were two to fourfold higher than those in the Zuari. The sediments of these two estuaries after the mining ban showed enrichment of older magnetite and sharp decrease in the SIRM values. Although the input of ore material has been reduced after mining ban, more flushing of estuarine sediments is required for healthier environment.

  17. Closed system Fischer-Tropsch synthesis over meteoritic iron, iron ore and nickel-iron alloy. [deuterium-carbon monoxide reaction catalysis

    NASA Technical Reports Server (NTRS)

    Nooner, D. W.; Gibert, J. M.; Gelpi, E.; Oro, J.

    1976-01-01

    Experiments were performed in which meteoritic iron, iron ore and nickel-iron alloy were used to catalyze (in Fischer-Tropsch synthesis) the reaction of deuterium and carbon monoxide in a closed vessel. Normal alkanes and alkenes and their monomethyl substituted isomers and aromatic hydrocarbons were synthesized. Iron oxide and oxidized-reduced Canyon Diablo used as Fischer-Tropsch catalysts were found to produce aromatic hydrocarbons in distributions having many of the features of those observed in carbonaceous chondrites, but only at temperatures and reaction times well above 300 C and 6-8 h.

  18. Closed system Fischer-Tropsch synthesis over meteoritic iron, iron ore and nickel-iron alloy. [deuterium-carbon monoxide reaction catalysis

    NASA Technical Reports Server (NTRS)

    Nooner, D. W.; Gibert, J. M.; Gelpi, E.; Oro, J.

    1976-01-01

    Experiments were performed in which meteoritic iron, iron ore and nickel-iron alloy were used to catalyze (in Fischer-Tropsch synthesis) the reaction of deuterium and carbon monoxide in a closed vessel. Normal alkanes and alkenes and their monomethyl substituted isomers and aromatic hydrocarbons were synthesized. Iron oxide and oxidized-reduced Canyon Diablo used as Fischer-Tropsch catalysts were found to produce aromatic hydrocarbons in distributions having many of the features of those observed in carbonaceous chondrites, but only at temperatures and reaction times well above 300 C and 6-8 h.

  19. Effect of Tourmaline-Doped on the Far Infrared Emission of Iron Ore Tailings Ceramics.

    PubMed

    Liu, Jie; Meng, Junping; Liang, Jinsheng; Zhang, Hongchen; Gu, Xiaoyang

    2016-04-01

    Iron ore tailings as secondary resources have been of great importance to many countries in the world. Their compositions are similar to that of infrared emission ceramics, but there are few reports about it. In addition, tourmaline has high infrared emission properties due to its unique structure. With the purpose of expanding functional utilization of iron ore tailings, as well as reducing the production cost of far infrared ceramics, a new kind of far infrared emission ceramics was prepared by using iron ore tailings, calcium carbonate, silica, and natural tourmaline. The ceramics powders were characterized by Fourier transform infrared spectroscope, X-ray diffraction and scanning electron microscopy, respectively. The results show that after being sintered at 1065 °C, the percentage of pseudobrookite and lattice strain of samples increased with increasing the elbaite content. Furthermore, the added tourmaline was conducive to the densification sintering of ceramics. The appearance of Li-O vibration at 734.73 cm-1, as well as the strengthened Fe-O vibration at 987.68 cm-1 were attributed to the formation of Li0.375Fe1.23Ti1.4O5 solid solution, which led the average far infrared emissivity of ceramics increase from 0.861 to 0.906 within 8-14 µm.

  20. Relationship Between Liquid Fluidity of Iron Ore and Generated Liquid Content During Sintering

    NASA Astrophysics Data System (ADS)

    Peng, Jun; Zhang, Lei; Liu, Li-xia; An, Sheng-li

    2017-02-01

    The fluidity of sintering liquid phase reflects the effective bonding range of the binder phase in the sintering process of iron ores. In this study, the liquid composition and quantity during sintering was calculated using FactSage 7.0 thermodynamic calculation software. The results show that two liquid phases are formed during sintering. One phase is generated at about 1373 K (1100 °C) and the other is generated at about 1523 K (1250 °C). The liquid fluidity index and the low-temperature liquid phase are closely related. The higher-temperature liquid phase has little influence on the liquid fluidity index. The larger the amount of low-temperature liquid phase generated, the higher the liquid fluidity index is. The alkalinity of the low-temperature liquid phase has insignificant influence on the liquid fluidity index. The content of SiO2 in the iron ore is the main factor that affects the liquid fluidity index during sintering. The liquid fluidity index increases greatly with increasing SiO2 content. In contrast, Al2O3 content has little influence on the liquid fluidity index, with an increase in the Al2O3 content only slightly increasing the liquid fluidity index. An increase in the MgO content of the iron ore can reduce liquid generation, promote the spinel generation, and decrease the liquid fluidity index during sintering.

  1. Investigating the Utility of Iron Ore Waste in Preparing Non-fired Bricks

    NASA Astrophysics Data System (ADS)

    Lamani, Shreekant R.; Mangalpady, Aruna; Vardhan, Harsha

    2016-10-01

    Iron ore waste is a major problem for mine owners due to the difficulty involved in its storage, handling and other environmental related issues. An alternative solution to this is utilisation of iron ore waste (IOW) as some value added product in construction industry. An attempt has been made in this paper in examining the possibility of making non-fired bricks from iron ore waste with some additives like cement and fly-ash. Each of the additives were mixed with IOW in different ratios and different sets of bricks were prepared. The prepared IOW bricks were cured for 7, 14, 21 and 28 days and their respective compressive strength and percentage of water absorption were determined. The results show that IOW bricks prepared with 9% and above cement and with 28 days of curing are suitable for brick making and meet the IS specifications. It was also observed that the weight of the prepared bricks with 9% cement with 28 days of curing varies between 2.35 and 2.45 kg whereas the weight of compressed fire clay bricks varies from 2.80 to 2.89 kg. Results also show that the cost of bricks prepared with cement ranging from 9 to 20% is comparable to that of commercially available compressed bricks.

  2. Investigating the Utility of Iron Ore Waste in Preparing Non-fired Bricks

    NASA Astrophysics Data System (ADS)

    Lamani, Shreekant R.; Mangalpady, Aruna; Vardhan, Harsha

    2017-10-01

    Iron ore waste is a major problem for mine owners due to the difficulty involved in its storage, handling and other environmental related issues. An alternative solution to this is utilisation of iron ore waste (IOW) as some value added product in construction industry. An attempt has been made in this paper in examining the possibility of making non-fired bricks from iron ore waste with some additives like cement and fly-ash. Each of the additives were mixed with IOW in different ratios and different sets of bricks were prepared. The prepared IOW bricks were cured for 7, 14, 21 and 28 days and their respective compressive strength and percentage of water absorption were determined. The results show that IOW bricks prepared with 9% and above cement and with 28 days of curing are suitable for brick making and meet the IS specifications. It was also observed that the weight of the prepared bricks with 9% cement with 28 days of curing varies between 2.35 and 2.45 kg whereas the weight of compressed fire clay bricks varies from 2.80 to 2.89 kg. Results also show that the cost of bricks prepared with cement ranging from 9 to 20% is comparable to that of commercially available compressed bricks.

  3. Experimental evaluation of sorptive removal of fluoride from drinking water using iron ore

    NASA Astrophysics Data System (ADS)

    Kebede, Beekam; Beyene, Abebe; Fufa, Fekadu; Megersa, Moa; Behm, Michael

    2016-03-01

    High concentrations of fluoride in drinking water is a public health concern globally and of critical importance in the Rift Valley region. As a low-cost water treatment option, the defluoridation capacity of locally available iron ore was investigated. Residence time, pH, agitation rate, particle size of the adsorbent, sorbent dose, initial fluoride concentration and the effect of co-existing anions were assessed. The sorption kinetics was found to follow pseudo-first-order rate and the experimental equilibrium sorption data fitted reasonably well to the Freundlich model. The sorption capacity of iron ore for fluoride was 1.72 mg/g and the equilibrium was attained after 120 min at the optimum pH of 6. The sorption study was also carried out at natural pH conditions using natural ground water samples and the fluoride level was reduced from 14.22 to 1.17 mg/L (below the WHO maximum permissible limit). Overall, we concluded that iron ore can be used in water treatment for fluoride removal in the Rift Valley region and beyond.

  4. Interpretation of controlled-source electromagnetic data from iron ores under rough topography

    NASA Astrophysics Data System (ADS)

    Oh, Seokmin; Noh, Kyubo; Seol, Soon Jee; Byun, Joongmoo; Yi, Myeong-Jong

    2016-01-01

    This paper describes a study of the interpretation of controlled-source electromagnetic (CSEM) data obtained from iron ores under rough topography. For the accurate interpretation of the data, we considered two characteristics that affect the CSEM data; one is rough topography and the other is an iron ore. We have developed the 2.5D inverse modeling algorithm, which rigorously incorporates topography, based on the finite element method (FEM) for excluding erroneous interpretations from rough topography. Before applying the developed algorithm to the field data, we demonstrated that rough topography distorts the resistivity value or distribution of anomalies through numerical experiments. In addition, we investigated the effect of magnetic susceptibility by an iron ore on the data under the field conditions through numerical simulation. Because a magnetic anomaly exerted less influence on the quadrature component of the data in a numerical test, we confirmed that the inversion of the quadrature component of the field data, by considering only conductivity, is reasonable. Based on these results from the consideration of two characteristics of the field, we successfully carried out inversion of the field data. A comparison of the result of the CSEM inversion with a priori information of the field, verified the reliability of our inversion result.

  5. Magmatic origin of giant 'Kiruna-type' apatite-iron-oxide ores in central Sweden.

    PubMed

    Jonsson, Erik; Troll, Valentin R; Högdahl, Karin; Harris, Chris; Weis, Franz; Nilsson, Katarina P; Skelton, Alasdair

    2013-01-01

    Iron is the most important metal for modern industry and Sweden is by far the largest iron-producer in Europe, yet the genesis of Sweden's main iron-source, the 'Kiruna-type' apatite-iron-oxide ores, remains enigmatic. We show that magnetites from the largest central Swedish 'Kiruna-type' deposit at Grängesberg have δ(18)O values between -0.4 and +3.7‰, while the 1.90-1.88 Ga meta-volcanic host rocks have δ(18)O values between +4.9 and +9‰. Over 90% of the magnetite data are consistent with direct precipitation from intermediate to felsic magmas or magmatic fluids at high-temperature (δ(18)Omgt > +0.9‰, i.e. ortho-magmatic). A smaller group of magnetites (δ(18)Omgt ≤ +0.9‰), in turn, equilibrated with high-δ(18)O, likely meteoric, hydrothermal fluids at low temperatures. The central Swedish 'Kiruna-type' ores thus formed dominantly through magmatic iron-oxide precipitation within a larger volcanic superstructure, while local hydrothermal activity resulted from low-temperature fluid circulation in the shallower parts of this system.

  6. Beneficiation of Aluminum-, Iron-, and Titanium-Bearing Constituents from Diasporic Bauxite Ores

    NASA Astrophysics Data System (ADS)

    Li, Guanghui; Gu, Foquan; Jiang, Tao; Luo, Jun; Deng, Bona; Peng, Zhiwei

    2016-12-01

    In this study, extraction of aluminum-, iron-, and titanium-bearing constituents from diaspore-type bauxite ores was investigated by stepwise treatment consisting of pre-desilication via alkali-leaching of bauxite ore, extraction of alumina via Bayer process, and recovery of iron from red mud via magnetic separation. The pre-desilication results showed that the removal of silica reached 73.92% and that the mass ratio of alumina to silica (A/S) of bauxite concentrate increased from 2.92 to 9.25 under the conditions of sodium hydroxide concentration of 50 wt.%, leaching temperature of 95°C, leaching time of 30 min, and liquid-to-solid ratio of 5 mL/g. A total of 96.31% alumina was extracted from the bauxite concentrate via the Bayer process. Subsequently, by using two-step magnetic separation (intensity: 0.8 T and 0.2 T), TiO2-bearing iron concentrate with total iron grade of 56.39% and TiO2 grade of 8.66% was obtained with recoveries of iron and TiO2 of 55.79% and 17.37%, respectively. The grade of TiO2 reached 21.22% in the nonmagnetic fraction.

  7. Beneficiation of Aluminum-, Iron-, and Titanium-Bearing Constituents from Diasporic Bauxite Ores

    NASA Astrophysics Data System (ADS)

    Li, Guanghui; Gu, Foquan; Jiang, Tao; Luo, Jun; Deng, Bona; Peng, Zhiwei

    2017-02-01

    In this study, extraction of aluminum-, iron-, and titanium-bearing constituents from diaspore-type bauxite ores was investigated by stepwise treatment consisting of pre-desilication via alkali-leaching of bauxite ore, extraction of alumina via Bayer process, and recovery of iron from red mud via magnetic separation. The pre-desilication results showed that the removal of silica reached 73.92% and that the mass ratio of alumina to silica (A/S) of bauxite concentrate increased from 2.92 to 9.25 under the conditions of sodium hydroxide concentration of 50 wt.%, leaching temperature of 95°C, leaching time of 30 min, and liquid-to-solid ratio of 5 mL/g. A total of 96.31% alumina was extracted from the bauxite concentrate via the Bayer process. Subsequently, by using two-step magnetic separation (intensity: 0.8 T and 0.2 T), TiO2-bearing iron concentrate with total iron grade of 56.39% and TiO2 grade of 8.66% was obtained with recoveries of iron and TiO2 of 55.79% and 17.37%, respectively. The grade of TiO2 reached 21.22% in the nonmagnetic fraction.

  8. Magmatic origin of giant ‘Kiruna-type’ apatite-iron-oxide ores in Central Sweden

    PubMed Central

    Jonsson, Erik; Troll, Valentin R.; Högdahl, Karin; Harris, Chris; Weis, Franz; Nilsson, Katarina P.; Skelton, Alasdair

    2013-01-01

    Iron is the most important metal for modern industry and Sweden is by far the largest iron-producer in Europe, yet the genesis of Sweden's main iron-source, the ‘Kiruna-type’ apatite-iron-oxide ores, remains enigmatic. We show that magnetites from the largest central Swedish ‘Kiruna-type’ deposit at Grängesberg have δ18O values between −0.4 and +3.7‰, while the 1.90−1.88 Ga meta-volcanic host rocks have δ18O values between +4.9 and +9‰. Over 90% of the magnetite data are consistent with direct precipitation from intermediate to felsic magmas or magmatic fluids at high-temperature (δ18Omgt > +0.9‰, i.e. ortho-magmatic). A smaller group of magnetites (δ18Omgt ≤ +0.9‰), in turn, equilibrated with high-δ18O, likely meteoric, hydrothermal fluids at low temperatures. The central Swedish ‘Kiruna-type’ ores thus formed dominantly through magmatic iron-oxide precipitation within a larger volcanic superstructure, while local hydrothermal activity resulted from low-temperature fluid circulation in the shallower parts of this system. PMID:23571605

  9. Chromate transport through columns packed with surfactant-modified zeolite/zero valent iron pellets.

    PubMed

    Li, Zhaohui; Kirk Jones, H; Zhang, Pengfei; Bowman, Robert S

    2007-08-01

    Chromate transport through columns packed with zeolite/zero valent iron (Z/ZVI) pellets, either untreated or treated with the cationic surfactant hexadecyltrimethylammonium (HDTMA), was studied at different flow rates. In the presence of sorbed HDTMA, the chromate retardation factor increased by a factor of five and the pseudo first-order rate constant for chromate reduction increased by 1.5-5 times. The increase in rate constant from the column studies was comparable to a six-fold increase in the rate constant determined in a batch study. At a fast flow rate, the apparent delay in chromate breakthrough from the HDTMA modified Z/ZVI columns was primarily caused by the increase in chromate reduction rate constant. In contrast, at a slower flow rate, the retardation in chromate transport from the HDTMA modified Z/ZVI columns mainly originated from chromate sorption onto the HDTMA modified Z/ZVI pellets. Due to dual porosity, the presence of immobile water was responsible for the earlier breakthrough of chromate in columns packed with zeolite and Z/ZVI pellets. The results from this study further confirm the role of HDTMA in enhancing sorption and reduction efficiency of contaminants in groundwater remediation.

  10. Nitric oxide formation in an iron oxide pellet rotary kiln furnace.

    PubMed

    Davis, R A

    1998-01-01

    A one-dimensional numerical model was developed to simulate the effects of heat and mass transfer on the formation of oxides of nitrogen (NOx) in a rotary kiln furnace for iron oxide pellet induration. The modeled kiln has a length-to-diameter ratio of approximately seven. The principal mechanism of heat transfer is radiation from the flame, which was described by the net radiation method. The well known Zeldovich mechanism was used to predict thermal NOx generation. Temperature fluctuations in the vicinity of the flame were estimated with a clipped Gaussian probability density function. The thermal energy and mass balance model equations were solved numerically. The model is capable of predicting temperature profiles and NOx production rates in agreement with observed plant performance. The model was used to explore the effects of process changes on the total NOx formation in the kiln. It was concluded that the gas temperature as well as the partial pressure of oxygen in the process gases controls the rate of NOx formation. Lowering the temperature of the kiln gases by increasing the secondary air flow rates requires simultaneously decreasing the pellet production rate in order to maintain the pellet temperatures needed for blast furnace conditions.

  11. Respiratory Diseases in Iron Ore Miners and Millers

    PubMed Central

    Edstrom, Harry W.

    1989-01-01

    Workers in iron mines are at risk of developing interstitial lung disease if the dust levels are above the threshold limit value. However, they more commonly develop the usual diseases that affect all workers. Some illnesses, such as chronic bronchitis, bronchial asthma, and the collagen vascular diseases that affect the lung, may be more severe because of the inhalation of dust. The most difficult problem is to differentiate asymptomatic sarcoidosis from pneumoconiosis. The family doctor who also acts as the company doctor must be aware of the potential conflict of interest. PMID:21248910

  12. Genetic and biochemical effects induced by iron ore, Fe and Mn exposure in tadpoles of the bullfrog Lithobates catesbeianus.

    PubMed

    Veronez, Alexandra Caroline da Silva; Salla, Rômulo Victor; Baroni, Vinícius Dadalto; Barcarolli, Indianara Fernanda; Bianchini, Adalto; Dos Reis Martinez, Claudia Bueno; Chippari-Gomes, Adriana Regina

    2016-05-01

    For decades, the extraction of minerals has intensified in order to meet the demand of industry. Iron ore deposits are important sources of metals, such as iron (Fe) and manganese (Mn). The particulate ores can be dispersed during extraction, transport and storage, with potential to induce biological impacts. Amphibians are very sensitive to environmental stressors. Therefore, the present study aimed to assess the effects of iron ore, Fe and Mn exposure during the metamorphosis of Lithobates catesbeianus. Endpoints analyzed included morphological (biometrical and developmental analyses), whole body Fe and Mn concentration in, plasma ferritin concentration, erythrocyte DNA damage (measured through comet assay and micronucleus test) and liver activity of enzymes involved in oxidative status [glutathione S-transferase (GST) and catalase (CAT)]. Tadpoles were kept under control condition (no contaminant addition) or exposed to iron ore (3.79mg/L as fine particulate matter); Fe (nominal concentration: 0.51mg/L Fe as C10H12FeN2NaO8; Fe-EDTA); and Mn (nominal concentration: 5.23mg/L Mn as 4H2O.MnCl2) for 30 days. Virtually, no mortality was observed, except for one tadpole found dead in the iron ore treatment. However, tadpoles exposed to iron ore had longer tail than those kept under control conditions while tadpoles exposed to manganese chloride showed higher body length than control ones. Exposure to Fe and Mn induced a delay in tadpole metamorphosis, especially when these metals are presented not as a mixture (iron ore). Tadpoles exposed to iron ore had increased whole body Fe and Mn while those exposed to Fe and Mn accumulated each metal individually. Tadpoles exposed to any of the contaminants tested showed a significant increase in erythrocyte DNA damage and frequency of micronuclei. In addition, they showed higher liver GST activity respect with those kept under control conditions. Plasma ferritin concentration and liver CAT activity were higher only in tadpoles

  13. A case-control study of mesothelioma in Minnesota iron ore (taconite) miners.

    PubMed

    Lambert, Christine S; Alexander, Bruce H; Ramachandran, Gurumurthy; MacLehose, Richard F; Nelson, Heather H; Ryan, Andrew D; Mandel, Jeffrey H

    2016-02-01

    An excess of mesothelioma has been observed in iron ore miners in Northeastern Minnesota. Mining and processing of taconite iron ore generate exposures that include elongate mineral particles (EMPs) of amphibole and non-amphibole origin. We conducted a nested case-control study of mesothelioma in a cohort of 68,737 iron ore miners (haematite and taconite ore miners) to evaluate the association between mesothelioma, employment and EMP exposures from taconite mining. Mesothelioma cases (N=80) were identified through the Minnesota Cancer Surveillance System (MCSS) and death certificates. Four controls of similar age were selected for each case with 315 controls ultimately eligible for inclusion. Mesothelioma risk was evaluated by estimating rate ratios and 95% CIs with conditional logistic regression in relation to duration of taconite industry employment and cumulative EMP exposure [(EMP/cc)×years], defined by the National Institute for Occupational Safety and Health (NIOSH) 7400 method. Models were adjusted for employment in haematite mining and potential exposure to commercial asbestos products used in the industry. All mesothelioma cases were male and 57 of the cases had work experience in the taconite industry. Mesothelioma was associated with the number of years employed in the taconite industry (RR=1.03, 95% CI 1.00 to 1.06) and cumulative EMP exposure (RR=1.10, 95% CI 0.97 to -1.24). No association was observed with employment in haematite mining. These results support an association between mesothelioma and employment duration and possibly EMP exposure in taconite mining and processing. The type of EMP was not determined. The potential role of commercial asbestos cannot be entirely ruled out. Published by the BMJ Publishing Group Limited. For permission to use (where not already granted under a licence) please go to http://www.bmj.com/company/products-services/rights-and-licensing/

  14. Utilization of Coke Oven Gas and Converter Gas in the Direct Reduction of Lump Iron Ore

    NASA Astrophysics Data System (ADS)

    Mousa, Elsayed Abdelhady; Babich, Alexander; Senk, Dieter

    2014-04-01

    The application of off-gases from the integrated steel plant for the direct reduction of lump iron ore could decrease not only the total production cost but also the energy consumption and CO2 emissions. The current study investigates the efficiency of reformed coke oven gas (RCOG), original coke oven gas (OCOG), and coke oven gas/basic oxygen furnace gas mixtures (RCOG/BOFG and OCOG/BOFG) in the direct reduction of lump iron ore. The results were compared to that of reformed natural gas (RNG), which is already applied in the commercial direct reduction processes. The reduction of lump ore was carried out at temperatures in the range of 1073 K to 1323 K (800 °C to 1050 °C) to simulate the reduction zone in direct reduction processes. Reflected light microscopy, scanning electron microscopy, and X-ray diffraction analysis were used to characterize the microstructure and the developed phases in the original and reduced lump iron ore. The rate-controlling mechanism of the reduced lump ore was predicted from the calculation of apparent activation energy and the examination of microstructure. At 1073 K to 1323 K (800 °C to 1050 °C), the reduction rate of lump ore was the highest in RCOG followed by OCOG. The reduction rate was found to decrease in the order RCOG > OCOG > RNG > OCOG-BOF > RCOG-BOFG at temperatures 1173 K to 1323 K (900 °C to 1050 °C). The developed fayalite (Fe2SiO4), which resulted from the reaction between wüstite and silica, had a significant effect on the reduction process. The reduction rate was increased as H2 content in the applied gas mixtures increased. The rate-determining step was mainly interfacial chemical reaction with limitation by gaseous diffusion at both initial (20 pct reduction) and moderate (60 pct reduction) stages of reduction. The solid-state diffusion mechanism affected the reduction rate only at moderate stages of reduction.

  15. Melt Absorbability of Iron Ore Nuclei and Its Influence on Suitable Liquid Content of Sintered Body

    NASA Astrophysics Data System (ADS)

    Wu, Sheng-Li; Su, Bo; Qi, Yuan-Hong; Kou, Ming-Yin; Li, Yuan; Zhang, Wei-Li

    2017-10-01

    Sinter quasi-particles consist of nuclei particles and adhering fines. Therefore, reaction properties of the nuclei ore will ultimately affect the bonding strength of the sintered body. In this study, micro-sintering tests were conducted to explore the melt absorbability of nuclei ore and its effect on the suitable liquid content of the sintered body. The results showed that the melt absorbability is negatively correlated with the lowest assimilation temperature, and the most important mineralogy factor influencing melt absorbability is iron mineral type. The reaction behaviors of melts containing SiO2 or Al2O3 substrates are different, and the reaction process of the melt containing SiO2 is more complicated. In addition, the bonding strength of the sintered body is collectively determined by the liquid phase fluidity of adhering fines and the assimilability of nuclei ore. The high melt absorbability has an adverse effect on bonding strength, and it requires adhering fines to provide more primary melts to meet the requirements for sintered body bonding strength. In the condition with the same liquid content, for nuclei ore with stronger melt absorbability, an appropriate increase in the adhering fines ratio and reduction in segregation basicity are more conducive to improving the bonding strength.

  16. Mechanism of Selective Desulphurization in Iron Ore Sintering Process by Adding Urea

    NASA Astrophysics Data System (ADS)

    Long, Hongming; Wu, Xuejian; Chun, Tiejun; Li, Jiaxin; Wang, Ping; Meng, Qingmin; Di, Zhanxia; Zhang, Xiangyang

    2017-02-01

    Iron ore sintering is an important part during the ironmaking process, and a large amount of SO2 is also generated. Our previous research shows that it is an effective way to reduce SO2 content of flue gas by adding urea to a special sintering material zone position. In this paper, the mechanism of selective desulphurization by adding urea during the iron ore sintering was carried out. The results show that 88.14 % desulphurization rate was obtained with the addition of 0.05 % urea particles at 100 mm height from the feed bottom. During the sintering process, when drying zone reached the added position of urea, large amounts of NH3 were generated by urea decomposition, and then reacted with SO2 to produce (NH4)2SO4 in the wetting zone. With the accumulated desulphurization reactions during the sintering, the low SO2 emission in the flue gas was achieved. Moreover, the addition of urea in the bottom zone avoided the ammonia present in the sintering ore and promoted the urea utilization efficiency.

  17. Iron Ore Industry Emissions as a Potential Ecological Risk Factor for Tropical Coastal Vegetation

    NASA Astrophysics Data System (ADS)

    Kuki, Kacilda N.; Oliva, Marco A.; Pereira, Eduardo G.

    2008-07-01

    In the coastal zone of the Espírito Santo state, Brazil, fragments of restinga, which form a natural ecosystem, share their space with an increasing number of iron ore industries. The iron ore dust and SO2 originating from the industry processing activities can interfere with the vegetation of the adjacent ecosystems at various levels. This study was undertaken in order to evaluate the effects of industry emissions on representative members of the restinga flora, by measuring physiological and phenological parameters. Foliar samples of Ipomoea pes caprae, Canavalia rosea, Sophora tomentosa, and Schinus terebinthifolius were collected at three increasing distances from an ore industry (1.0, 5.0, and 15.0 km), and were assessed for their dust deposition, chlorophyll, and Fe content. Phenological monitoring was focused on the formation of shoots, flowers, and fruits and was also performed throughout the course of a year. The results showed that the edaphic characteristics and the mineral constitutions of the plants were affected by industry emissions. In addition, the chlorophyll content of the four species increased with proximity to the industry. Phenological data revealed that the reproductive effort, as measured by fruit production, was affected by emissions and S. tomentosa was the most affected species. The use of an integrative approach that combines biochemical and ecological data indicates that the restinga flora is under stress due to industry emissions, which on a long-term basis may put the ecosystem at risk.

  18. Iron ore industry emissions as a potential ecological risk factor for tropical coastal vegetation.

    PubMed

    Kuki, Kacilda N; Oliva, Marco A; Pereira, Eduardo G

    2008-07-01

    In the coastal zone of the Espírito Santo state, Brazil, fragments of restinga, which form a natural ecosystem, share their space with an increasing number of iron ore industries. The iron ore dust and SO(2) originating from the industry processing activities can interfere with the vegetation of the adjacent ecosystems at various levels. This study was undertaken in order to evaluate the effects of industry emissions on representative members of the restinga flora, by measuring physiological and phenological parameters. Foliar samples of Ipomoea pes caprae, Canavalia rosea, Sophora tomentosa, and Schinus terebinthifolius were collected at three increasing distances from an ore industry (1.0, 5.0, and 15.0 km), and were assessed for their dust deposition, chlorophyll, and Fe content. Phenological monitoring was focused on the formation of shoots, flowers, and fruits and was also performed throughout the course of a year. The results showed that the edaphic characteristics and the mineral constitutions of the plants were affected by industry emissions. In addition, the chlorophyll content of the four species increased with proximity to the industry. Phenological data revealed that the reproductive effort, as measured by fruit production, was affected by emissions and S. tomentosa was the most affected species. The use of an integrative approach that combines biochemical and ecological data indicates that the restinga flora is under stress due to industry emissions, which on a long-term basis may put the ecosystem at risk.

  19. Chelatometric determination of calcium and magnesium in iron ores, slags, anorthosite, limestone, copper-nickel-lead-zinc ores and divers materials.

    PubMed

    Hitchen, A; Zechanowitsch, G

    1980-03-01

    Chelatometric methods for the determination of calcium and magnesium in iron ores, slags, anorthosite, copper-nickel-lead-zinc ores and various other materials are described. Potential interfering elements are masked with triethanolamine and potassium cyanide. In one aliquot calcium is titrated at pH > 12, with calcein and thymolphthalein mixed indicator and in another aliquot calcium and magnesium are titrated in ammonia buffer, with o-cresolphthalein complexone screened with Naphthol Green B as indicator. The results compare favourably with certified values for reference materials of diverse nature.

  20. Geology and geochemistry of the Macheng Algoma-type banded iron-formation, North China Craton: Constraints on mineralization events and genesis of high-grade iron ores

    NASA Astrophysics Data System (ADS)

    Wu, Huaying; Niu, Xianglong; Zhang, Lianchang; Pirajno, Franco; Luo, Huabao; Qin, Feng; Cui, Minli; Wang, Changle; Qi, Min

    2015-12-01

    The Macheng iron deposit is located in the eastern Hebei province of the North China Craton (NCC). It is hosted in Neoarchean metamorphic rocks of Baimiaozi formation in the Dantazi Group, consisting of biotite-leptynite, plagioclase-gneiss, plagioclase-amphibolite, migmatite, migmatitic granite and quartz schist. Geochemical analyses of the host biotite leptynite and plagioclase amphibolites show that their protoliths are both volcanics, inferred to be trachytic basalt and basaltic andesite, respectively. Based on the geochemical signature of the host rocks, together with geology of the iron deposit, it is inferred that the Macheng BIF is an Algoma-type iron exhalative formation, formed in an arc-related basin in the Neoarchean. Post-Archean Australian Shale (PAAS)-normalized rare earth elements (REEs) plus yttrium (Y) concentrations of different BIF ores with gneissic, striated and banded structure in the Macheng deposit, show similar patterns with depletions in light rare earth elements (LREEs) and middle rare earth elements (MREEs) relative to heavy rare earth elements (HREEs) and with apparently positive La, Y and Eu anomalies. Y/Ho ratios of the gneissic, striated and banded BIF ores vary from 37 to 56. These geochemical features of the BIF ores reveal their affinity with the sea water and the presence of a high-temperature hydrothermal component, indicating that both the seawater and high temperature hydrothermal fluids derived from alteration of oceanic basalts and komatiites may contribute to formation of the Macheng BIF. Geological, mineralogical and geochemical studies of the Macheng deposit recognized two kinds of high-grade iron ores. One is massive oxidized high-grade ore (Fe2O3T = 74.37-86.20 wt.%), mainly consisting of hematite with some magnetite, which shows geochemical characteristics of the gneissic, striated and banded BIF ores. The other type is magnetite high-grade ore, also massive and consisting of magnetite, with distinct characteristics

  1. Carbothermic Reduction of Nickeliferous Laterite Ores for Nickel Pig Iron Production in China: A Review

    NASA Astrophysics Data System (ADS)

    Rao, Mingjun; Li, Guanghui; Jiang, Tao; Luo, Jun; Zhang, Yuanbo; Fan, Xiaohui

    2013-11-01

    Both the consumption and production of crude stainless steel in China rank first in the world. In 2011, the nickel production in China amounted to 446 kilotons, with the proportion of electrolytic nickel and nickel pig iron (NPI) registering 41.5% and 56.5%, respectively. NPI is a low-cost feedstock for stainless steel production when used as a substitute for electrolytic nickel. The existing commercial NPI production processes such as blast furnace smelting, rotary kiln-electric furnace smelting, and Krupp-Renn (Nipon Yakin Oheyama) processes are discussed. As low-temperature (below 1300°C) reduction of nickeliferous laterite ores followed by magnetic separation could provide an alternative avenue without smelting at high temperature (~1500°C) for producing ferronickel with low cost, the fundamentals and recent developments of the low-temperature reduction of nickeliferous laterite ores are reviewed.

  2. Elemental analysis of some Egyptian ores and industrial iron samples by neutron activation analysis.

    PubMed

    Srror, A; Abdel-Basset, N; Abdel-Haleem, A S; Hassan, A M

    2001-01-01

    Elemental analysis of iron ore samples and first industrial iron production prepared by the Egyptian Iron and Steel Company of Helwan near Cairo were determined by instrumental neutron activation analysis technique. Five samples from each kind were irradiated for a 48 hours at a thermal neutron flux of 4 x 10(12) n/(cm2.s) in the first Egyptian research reactor ET-RR-1. Also the Pneumatic irradiation Rabbit system (PIRS) attached to the reactor in Inshass, was used to measure the elements of short-life time. The gamma-ray spectra were recorded by means of the hyper pure germanium detection system. The concentration percentage values of major, minor and trace elements are presented. The long and short lived isotopes were considered. A comparative study and a discussion on the elemental concentration values are given.

  3. Sintering Characteristics of Indian Chrome Ore Fines

    NASA Astrophysics Data System (ADS)

    Nandy, Bikash; Chaudhury, Manoj Kumar; Paul, Jagannath; Bhattacharjee, D.

    2009-10-01

    Chrome ore concentrate consists of high-temperature melting oxides such as Cr2O3, MgO, and Al2O3. The presence of these refractory constituents makes the ore a very high melting mineral. Hence, it is difficult to produce sinter from chrome ore by a pyrometallurgical route. Currently, chrome ore is ground to below 75 μm, pelletized, heat hardened through carbothermic reaction at 1300 °C to 1400 °C, and then charged into a submerged electric arc furnace (EAF), along with lumpy ore for ferrochrome/charge-chrome production. Electricity is a major cost element in this extraction process. This work explores the sinterability of chrome ore. The objective of this study was to: (1) determine whether chrome ore is sinterable and, if so, (2) ascertain ways of achieving satisfactory properties at a low temperature of sintering. Sintering of the raw material feed could be a way to reduce electricity consumption, because during sintering a partial reduction of minerals is expected along with agglomeration. Studies carried out by the authors show that it is possible to agglomerate chrome ore fines through sintering. The chrome ore sinter thus produced was found to be inferior in strength, comparable to that of an iron ore sinter, but strength requirements may not be the same for both. Because the heat generation during chrome ore sintering is high owing to some exothermic reactions, compared with iron ore, and because chrome ore contains a high amount of fines, shallow-bed-depth sinter cake production was attempted in the laboratory-scale pot-sintering machine. The sintered product was found to be a good conductor of electricity because of the presence of phases such as magnetite and maghemite. This characteristic of the chrome ore sinter will subsequently have a favorable impact in terms of power consumption during the production of ferrochrome in a submerged EAF. The sinter made was melted in the arc furnace and it was found that the specific melting energy is comparable to

  4. Automated recognition of stratigraphic marker shales from geophysical logs in iron ore deposits

    NASA Astrophysics Data System (ADS)

    Silversides, Katherine; Melkumyan, Arman; Wyman, Derek; Hatherly, Peter

    2015-04-01

    The mining of stratiform ore deposits requires a means of determining the location of stratigraphic boundaries. A variety of geophysical logs may provide the required data but, in the case of banded iron formation hosted iron ore deposits in the Hamersley Ranges of Western Australia, only one geophysical log type (natural gamma) is collected for this purpose. The information from these logs is currently processed by slow manual interpretation. In this paper we present an alternative method of automatically identifying recurring stratigraphic markers in natural gamma logs from multiple drill holes. Our approach is demonstrated using natural gamma geophysical logs that contain features corresponding to the presence of stratigraphically important marker shales. The host stratigraphic sequence is highly consistent throughout the Hamersley and the marker shales can therefore be used to identify the stratigraphic location of the banded iron formation (BIF) or BIF hosted ore. The marker shales are identified using Gaussian Processes (GP) trained by either manual or active learning methods and the results are compared to the existing geological interpretation. The manual method involves the user selecting the signatures for improving the library, whereas the active learning method uses the measure of uncertainty provided by the GP to select specific examples for the user to consider for addition. The results demonstrate that both GP methods can identify a feature, but the active learning approach has several benefits over the manual method. These benefits include greater accuracy in the identified signatures, faster library building, and an objective approach for selecting signatures that includes the full range of signatures across a deposit in the library. When using the active learning method, it was found that the current manual interpretation could be replaced in 78.4% of the holes with an accuracy of 95.7%.

  5. Rapid photometric determination of phosphorus in iron ores and related materials as phosphomolybdenum-blue.

    PubMed

    Bhargava, O P; Gmitro, M

    1984-04-01

    A rapid, simple and accurate method for determining phosphorus photometrically in iron ores and related materials, obviating the use of perchloric acid, is described. The sample is fused with sodium peroxide in a zirconium crucible and the melt dissolved in hydrochloric acid. The molybdenum-blue complex is developed by the addition of ammonium molybdate and hydrazine sulphate and the absorbance is measured at 725 nm. The range of the method is from 0.005 to 1.0% P. A batch of 6 samples can be analysed in about 2 hr.

  6. Pressurized chemical-looping combustion of coal with an iron ore-based oxygen carrier

    SciTech Connect

    Xiao, Rui; Song, Min; Zhang, Shuai; Shen, Laihong; Song, Qilei; Lu, Zuoji

    2010-06-15

    Chemical-looping combustion (CLC) is a new combustion technology with inherent separation of CO{sub 2}. Most of the previous investigations on CLC of solid fuels were conducted under atmospheric pressure. A pressurized CLC combined cycle (PCLC-CC) system is proposed as a promising coal combustion technology with potential higher system efficiency, higher fuel conversion, and lower cost for CO{sub 2} sequestration. In this study pressurized CLC of coal with Companhia Valedo Rio Doce (CVRD) iron ore was investigated in a laboratory fixed bed reactor. CVRD iron ore particles were exposed alternately to reduction by 0.4 g of Chinese Xuzhou bituminous coal gasified with 87.2% steam/N{sub 2} mixture and oxidation with 5% O{sub 2} in N{sub 2} at 970 C. The operating pressure was varied between 0.1 MPa and 0.6 MPa. First, control experiments of steam coal gasification over quartz sand were performed. H{sub 2} and CO{sub 2} are the major components of the gasification products, and the operating pressure influences the gas composition. Higher concentrations of CO{sub 2} and lower fractions of CO, CH{sub 4}, and H{sub 2} during the reduction process with CVRD iron ore was achieved under higher pressures. The effects of pressure on the coal gasification rate in the presence of the oxygen carrier were different for pyrolysis and char gasification. The pressurized condition suppresses the initial coal pyrolysis process while it also enhances coal char gasification and reduction with iron ore in steam, and thus improves the overall reaction rate of CLC. The oxidation rates and variation of oxygen carrier conversion are higher at elevated pressures reflecting higher reduction level in the previous reduction period. Scanning electron microscope and energy-dispersive X-ray spectroscopy (SEM-EDX) analyses show that particles become porous after experiments but maintain structure and size after several cycles. Agglomeration was not observed in this study. An EDX analysis demonstrates

  7. A greenhouse trial to investigate the ameliorative properties of biosolids and plants on physicochemical conditions of iron ore tailings: Implications for an iron ore mine site remediation.

    PubMed

    Cele, Emmanuel Nkosinathi; Maboeta, Mark

    2016-01-01

    An iron ore mine site in Swaziland is currently (2015) in a derelict state as a consequence of past (1964-1988) and present (2011 - current) iron ore mining operations. In order to control problems associated with mine wastes, the Swaziland Water Services Corporation (SWSC) recently (2013) proposed the application of biosolids in sites degraded by mining operations. It is thought that this practice could generally improve soil conditions and enhance plant reestablishment. More importantly, the SWSC foresees this as a potential solution to the biosolids disposal problems. In order to investigate the effects of biosolids and plants in soil physicochemical conditions of iron mine soils, we conducted two plant growth trials. Trial 1 consisted of tailings that received biosolids and topsoil (TUSB mix) while in trial 2, tailings received biosolids only (TB mix). In the two trials, the application rates of 0 (control), 10, 25, 50, 75 and 100 t ha(-1) were used. After 30 days of equilibration, 25 seeds of Cynodon dactylon were sown in each pot and thinned to 10 plants after 4 weeks. Plants were watered twice weekly and remained under greenhouse conditions for 12 weeks, subsequent to which soils were subjected to chemical analysis. According to the results obtained, there were significant improvements in soil parameters related to fertility such as organic matter (OM), water holding capacity (WHC), cation exchange capacity (CEC), ammonium [Formula: see text] , magnesium (Mg(2+)), calcium (Ca(2+)) and phosphorus ( [Formula: see text] ). With regard to heavy metals, biosolids led to significant increases in soil total concentrations of Cu, Zn, Cd, Hg and Pb. The higher concentrations of Zn and Cu in treated tailings compared to undisturbed adjacent soils are a cause for concern because in the field, this might work against the broader objectives of mine soil remediation, which include the recolonization of reclaimed sites by soil-dwelling organisms. Therefore, while

  8. Stabilization of chromium ore processing residue (COPR) with nanoscale iron particles.

    PubMed

    Cao, Jiasheng; Zhang, Wei-Xian

    2006-05-20

    Laboratory batch experiments were conducted on heavily contaminated groundwater and chromium ore processing residue (COPR) samples to determine the rate and extent of hexavalent chromium [Cr(VI)] reduction and immobilization by nanoscale iron particles. Laboratory synthesized nanoscale iron particles (<100 nm, specific surface area 35 m(2)/g) were used for this work. Groundwater ([Cr(VI)]=42.83 +/- 0.52 mg/L, pH 11.0+/-0.5) and COPR samples ([Cr(VI)] = 3280 +/- 90 mg/kg) were collected from an industrial site in New Jersey. Cr(VI) in the water and COPR samples was quickly reduced and precipitated out of the aqueous solution. The surface area normalized reaction rate constant of Cr(VI) reduction by nanoscale iron particles was 0.157 +/- 0.018 mg m(-2) min(-1), about 25 times greater than that by iron powders (100 mesh). One gram of nanoparticles can reduce 84.4-109.3mg Cr(VI) in the groundwater and 69.3-72.7 mg Cr(VI) in the COPR. This reduction capacity is 50-70 times greater than that of iron powders under the same experimental conditions.

  9. Effects of Particle Size and Particle Loading on the Tensile Properties of Iron-Ore-Tailing-Filled Epoxy and Polypropylene Composites

    NASA Astrophysics Data System (ADS)

    Onitiri, M. A.; Akinlabi, E. T.

    2017-01-01

    The effect of particle size and particle loading on the stiffness and tensile strength of iron-ore-tailing-filled epoxy and polypropylene composites was investigated experimentally, and the results obtained are compared with calculations by various theoretical models. It was found that the stiffness of the materials increased with content of iron ore tailings.

  10. Thermal treatment for separating quartz from geethitic iron ore of Gebel Ghorabi, Bahariya oasis, Western Desert, Egypt

    NASA Astrophysics Data System (ADS)

    Monen, H. M. Abdel; Kamel, A. F.

    1993-07-01

    Gebel Ghorabi is located at the extreme northern end of Bahariya Oasis and the mineralized area covers an area of about 2 km 2. Geologically, the iron ore is composed of random alternations of three main yellow, brown and dark brown colored bands. The former band is relatively thicker than the others. The iron particles range in size from a (pisolitic ≫) fraction > 2 mm to earthy (the so-called pisolites may grade down from coarse to about 0.25 mm in size). A bulk sample corresponding more or less to the yellow iron ore band contains 54.16% Fe 2O 3, 26.13% SiO 2 and 5.39% Al 2O 3 as major components. Technologically, the combined effect of a thermal reduction and of a quenching shock on the crushed iron sample (-12 mm) has been investigated. This technique has been found to sufficiently enhance the magnetic properties of the iron minerals which could be easily separated by using a low intensity magnetic separator. The maximum severance of quartz grains from the reduced iron oxides was reached for samples subjected to a slow heating at 700°C for 60 min. and to a fast cooling by quenching in water. A flow sheet for handling the yellow iron ore is here proposed to produce a magnetic iron concentrate with 87.63% Fe 3O 3 and 1.40% SiO 2, and with a recovery of 97.21%.

  11. Mineralogical and Beneficiation Studies of a Low Grade Iron Ore Sample

    NASA Astrophysics Data System (ADS)

    Dwari, R. K.; Rao, D. S.; Reddy, P. S. R.

    2014-10-01

    Investigations were carried out, to establish its amenability for physical beneficiation on a low grade siliceous iron ore sample by magnetic separation. Mineralogical studies, with the help of microscope as well as XRD, SEM-EDS revealed that the sample consists of magnetite, hematite and goethite as major opaque oxide minerals where as quartz and kaolinite form the gangue minerals in the sample. Processes involving combination of classification, dry magnetic separation and wet magnetic separation were carried out to upgrade the low grade siliceous iron ore sample to make it suitable as a marketable product. The sample was first ground and each closed size sieve fractions were subjected to dry magnetic separation and it was observed that limited upgradation is possible. The ground sample was subjected to different finer sizes and separated by wet low intensity magnetic separator. Dry beneficiation studies by Permaroll separator indicated that it is possible to get a product with 60.2 % Fe at 22 % weight recovery. It is possible to get an over all concentrate with 54 % Fe at 32.4 % weight recovery by combination of size reduction followed by LIMS and WHIMS.

  12. Phosphorus retention capacity of iron-ore and blast furnace slag in subsurface flow constructed wetlands.

    PubMed

    Grüneberg, B; Kern, J

    2001-01-01

    The suitability of iron-ore and blast furnace slag for subsurface flow (SSF) constructed wetlands was studied over a period of four months. Dairy farm wastewater (TP 45 mg l(-1)) was percolated through buckets planted with reed (volume 9.1 l; hydraulic load 151 m(-2) d(-1)). One group of buckets was kept under aerobic conditions and the other group under anaerobic conditions, monitored by continuous redox potential measurements. Even at high mass loading rates of 0.65 g P m(-1) d(-1) the slag provided 98% removal efficiency and showed no decrease in performance with time. However, phosphorus fractionation data indicate that the high phosphorus retention capacity under aerobic conditions is to a great extent attributable to unstable sorption onto calcium compounds (NH4Cl-P). Phosphorus sorption of both the slag (200 microg P g(-1)) and the iron-ore (140 microg P g(-1)) was promoted by predominantly anaerobic conditions due to continuous formation of amorphous ferrous hydroxides. None of the substrates had adverse affects on reed growth.

  13. Reduction Smelting Low Ferronickel from Pre-concentrated Nickel-Iron Ore of Nickel Laterite

    NASA Astrophysics Data System (ADS)

    Zhu, Deqing; Zhou, Xianlin; Luo, Yanhong; Pan, Jian; Bai, Bing

    2016-11-01

    The research of smelting low ferronickel from pre-concentrate nickel-iron ore with 2.76 % Ni and 38.00 % Fetotal was carried out to find an effective way for stainless steel enterprises to use the low-nickel laterite reasonable. The results show that Ni and Fe both have a certain degree of enrichment, and impurities and harm elements have different degrees of reduction after pre-concentration of nickel-iron ore. Most valuable metal did not compound with impurities which greatly accelerated the speed and extent of melt separation reduction. Good alloy of 6.58 % Ni with the overall recoveries of 93.38 % and 89.95 % Fetotal with the overall recoveries of 89.57 % was manufactured under the following conditions: 10 % coke, 1.0 binary basicity, 18 % MgO and 3 % Al2O3 in slag, melting at 1,550 °C for 10 min. The product can be used for the feed of producing stainless steel.

  14. Rock Magnetic and Oxide Microscopy Studies of two South American Iron-Ore Deposits

    NASA Astrophysics Data System (ADS)

    Alva-Valdivia, L. M.

    2005-05-01

    Microscopy and rock-magnetic studies of the iron oxide-ore and host rocks in the Cristales-Pleito Melon (Chile) and Jacupiranga (Brazil) deposits were carried out to characterize and compare the magnetic mineralogy and the processes that affected the natural remanent magnetization (NRM) during emplacement and evolution of the iron-ore deposits. The microscopy study under reflected light shows that magnetic carriers are mainly magnetites, with minor amounts of ilmenite-hematite minerals. Titanomagnetite, shows trellis texture, which is compatible with high temperature oxy-exsolution processes. Grain sizes range from a few microns to >100 µm, and dominant magnetic state pseudo-single-domain, in agreement with hysteresis measurements. Thermal spectra, continuous susceptibility measurements, and isothermal remanent magnetization (IRM) acquisition suggest a predominance of some spinels (titanomagnetite or titanomaghemite) with low-Ti content as magnetic carriers. These data help to investigate the magnetic domain states and the remanence acquisition processes, and to assess their significance as a source of magnetic anomalies.

  15. Airway inflammation in iron ore miners exposed to dust and diesel exhaust.

    PubMed

    Adelroth, E; Hedlund, U; Blomberg, A; Helleday, R; Ledin, M-C; Levin, J O; Pourazar, J; Sandström, T; Järvholm, B

    2006-04-01

    The aim of the present study was to investigate if underground miners exposed to dust and diesel exhaust in an iron ore mine would show signs of airway inflammation as reflected in induced sputum. In total, 22 miners were studied, once after a holiday of at least 2 weeks and the second time after 3 months of regular work. Control subjects were 21 "white-collar" workers. All subjects completed a questionnaire regarding medical and occupational history, and underwent lung function testing and induced sputum collection. Total and differential cell counts and analyses of the fluid phase of the induced sputum were performed. Sampling of personal exposure to elemental carbon, nitrogen dioxide and inhalable dust was recorded. The average concentrations of inhalable dust, nitrogen dioxide and elemental carbon were 3.2 mg.m-3, 0.28 mg.m-3 and 27 microg.m-3, respectively. Miners had increased numbers of inflammatory cells, mainly alveolar macrophages and neutrophils, and increased concentrations of fibronectin, metalloproteinase-9 and interleukin-10 in induced sputum compared with controls. In conclusion, miners in an underground iron ore mine demonstrated persistent airway inflammation that was as pronounced after a 4-week holiday as after a 3-month period of work underground in the mine.

  16. Application of indigenous sulfur-oxidizing bacteria from municipal wastewater to selectively bioleach phosphorus from high-phosphorus iron ore: effect of particle size.

    PubMed

    Shen, Shaobo; Rao, Ruirui; Wang, Jincao

    2013-01-01

    The effects of ore particle size on selectively bioleaching phosphorus (P) from high-phosphorus iron ore were studied. The average contents of P and Fe in the iron ore were 1.06 and 47.90% (w/w), respectively. The particle sizes of the ores used ranged from 58 to 3350 microm. It was found that the indigenous sulfur-oxidizing bacteria from municipal wastewater could grow well in the slurries of solid high-phosphorus iron ore and municipal wastewater. The minimum bioleaching pH reached for the current work was 0.33. The P content in bioleached iron ore reduced slightly with decreasing particle size, while the removal percentage of Fe decreased appreciably with decreasing particle size. The optimal particle size fraction was 58-75 microm, because the P content in bioleached iron ore reached a minimum of 0.16% (w/w), the removal percentage of P attained a maximum of 86.7%, while the removal percentage of Fe dropped to a minimum of 1.3% and the Fe content in bioleached iron ore was a maximum of 56.4% (w/w) in this case. The iron ores thus obtained were suitable to be used in the iron-making process. The removal percentage of ore solid decreased with decreasing particle size at particle size range of 106-3350 microm. The possible reasons resulting in above phenomena were explored in the current work. It was inferred that the particle sizes of the iron ore used in this work have no significant effect on the viability of the sulfur-oxidizing bacteria.

  17. Grinding Wear Behaviour of Stepped Austempered Ductile Iron as Media Material During Comminution of Iron Ore in Ball Mills

    SciTech Connect

    Raghavendra, H.; Bhat, K. L.; Udupa, K. Rajendra; Hegde, M. M. Rajath

    2011-01-17

    An attempt has been made to evaluate the suitability of austempered ductile iron (ADI) as media material for grinding iron ore in a ball mill. Spheroidal graphite (S.G) iron balls are austenitised at 900 deg. C for 60 minutes and given stepped austempering treatment at 280 deg. C for 30 minutes and 60 minutes followed by 380 deg. C for 60 minutes in each case. These materials are characterised by measuring hardness, analysing X-ray diffraction (X-RD), studying microstructure using optical and scanning electron microscope (SEM). Grinding wear behaviour of these materials was assessed for wear loss in wet condition at different pH value of the mineral slurry and found that the wear rate of grinding media material decreases with increase in pH of the slurry. The wear resistance of ADI balls were compared with forged En31 steel balls and found that the stepped austempered ductile iron is superior to forged En31 steel balls.

  18. Palaeoproterozoic metavolcanic and metasedimentary succession hosting the Dannemora iron ore deposits, Bergslagen region, Sweden

    NASA Astrophysics Data System (ADS)

    Dahlin, P.

    2012-04-01

    The Dannemora inlier constitutes some of the best preserved primary structures and textures in the metavolcanic and metasedimentary rocks in the Bergslagen region. The aim for this study was to define and interpret the primary textures and deposition environment to obtain a better understanding of the palaeoenvironment in which the Dannemora iron ore deposit formed. In addition, the region has been subjected to at least two fold episodes therefore the establishment of stratigraphy and younging directions were crucial for structural interpretations. The Bergslagen region, located in the south-central Sweden, represents a back-arc setting active c. 1.9 Ga and consisted of numerous large calderas, that accommodated pyroclastic deposits of great thicknesses. The Dannemora inlier is composed of the supracrustal the Dannemora Formation, which is dominated by of metavolcanic rocks and subordinated by marble. The succession is 700-800 m and is divided into a lower and an upper member. The latter hosts the second largest iron ore deposit in the Bergslagen region. The ore is hosted by manganiferous skarn and dolomitic carbonate (marble) and is situated within uppermost part of the upper member positioned in an isoclinal syncline. From reflection seismic imaging and 3-D processing, the ore has been interpreted to reach depths of c. 2000 m. The presence of an anticline west of the ore bearing syncline is suggested by the geochemical similarities of rock units. Undisturbed layers of ash-siltstone with normal grading and fluid-escape structures, units of pyroclastic density currents and ash-fall in the eastern part of the Dannemora inlier indicate subaqueous deposition below wave base of the upper member. Reworking of the volcaniclastic deposits is evident in e.g. channels and cross-bedding, on the other hand, implies deposition above wave base of the upper member in the central part of Dannemora inlier. The thickness of the marble in the eastern part is c. 80 m and in the

  19. Basic characteristics of Australian iron ore concentrate and its effects on sinter properties during the high-limonite sintering process

    NASA Astrophysics Data System (ADS)

    Liu, Dong-hui; Liu, Hao; Zhang, Jian-liang; Liu, Zheng-jian; Xue, Xun; Wang, Guang-wei; Kang, Qing-feng

    2017-09-01

    The basic characteristics of Australian iron ore concentrate (Ore-A) and its effects on sinter properties during a high-limonite sintering process were studied using micro-sinter and sinter pot methods. The results show that the Ore-A exhibits good granulation properties, strong liquid flow capability, high bonding phase strength and crystal strength, but poor assimilability. With increasing Ore-A ratio, the tumbler index and the reduction index (RI) of the sinter first increase and then decrease, whereas the softening interval (Δ T) and the softening start temperature ( T 10%) of the sinter exhibit the opposite behavior; the reduction degradation index (RDI+3.15) of the sinter increases linearly, but the sinter yield exhibits no obvious effects. With increasing Ore-A ratio, the distribution and crystallization of the minerals are improved, the main bonding phase first changes from silico-ferrite of calcium and aluminum (SFCA) to kirschsteinite, silicate, and SFCA and then transforms to 2CaO·SiO2 and SFCA. Given the utilization of Ore-A and the improvement of the sinter properties, the Ore-A ratio in the high-limonite sintering process is suggested to be controlled at approximately 6wt%.

  20. Natural radioactivities in iron and nickel ores imported into Japan and the dose assessment for workers handling them.

    PubMed

    Iwaoka, Kazuki; Tagami, Keiko; Yonehara, Hidenori

    2010-09-01

    Japan imports Fe and Ni ores from abroad for use as industrial raw materials in the manufacture of industrial products like stainless steel. Some of these ores might contain high levels of radioactivity, and then workers handling them would be exposed to radiation without being aware of it. Activity concentrations in these ores should be measured to evaluate the radiation exposure of workers. In this study, Fe and Ni ores used as industrial raw materials were collected from iron and steel companies, and the activity concentrations of the (238)U series, the (232)Th series and (40)K in these ores were determined using inductively coupled plasma mass spectrometry (ICP-MS) and gamma ray spectrometry. The activity concentrations of the (238)U series, the (232)Th series and (40)K in these ores samples were lower than the International Atomic Energy Agency (IAEA) values. The doses to workers handling these ores were estimated using methods for dose assessment given in a report by the European Commission. In each scenario, a maximum value of the annual effective dose to workers was estimated to be about 6.8 × 10(-6) Sv, which was lower than intervention exemption levels (annual dose 1.0 × 10(-3) Sv) given in International Commission on Radiological Protection (ICRP) Publication 82.

  1. Micro-scale characterization of iron ores from a banded iron formation in Yishui county, western Shandong province of North China Craton

    NASA Astrophysics Data System (ADS)

    Moon, I.; Lee, I.; Yang, X.

    2016-12-01

    Banded iron formations (BIFs) are widely distributed in North China Craton (NCC). Yishui BIF is located in Yishui county, western Shandong Province of NCC and is categorized as Algoma-type. The origin of iron and silica of BIFs in this region have been studied extensively for decades. The trace elemental concentrations of magnetite and hematite in iron ores from Yishui BIF are focused in this study to better understand the origins of BIF. To discuss micro-structural signatures of iron ores, X-ray diffraction (XRD), Raman spectrometer, electron microprobe (EPMA) and laser ablation inductively-coupled plasma mass spectrometer (LA-ICP-MS) were utilized. Overall geochemical data represents abundance of trace elements, oxygen fugacity (fO2) condition during the formation of iron oxides, depositional environment of Yishui BIF, implying the involvement of volcanic eruption and hydrothermal exhalation during the chemical deposition.

  2. Simultaneous Recovery of Iron and Phosphorus from a High-Phosphorus Oolitic Iron Ore to Prepare Fe-P Alloy for High-Phosphorus Steel Production

    NASA Astrophysics Data System (ADS)

    Yang, Congcong; Zhu, Deqing; Pan, Jian; Lu, Liming

    2017-09-01

    Unlike previous dephosphorization studies, the present work complies with a concept to recover phosphorus within the utilization of high-phosphorus oolitic iron ores to prepare Fe -P alloy for high-phosphorus steel production. Simultaneous enrichment of iron and phosphorus can be achieved by directly alloying the high-phosphorus oolitic iron ore at high reduction temperatures (≥1623 K). Neither fluxes nor other special additives need to be used. Consequently, the phosphorus element migrates from original apatite to the slag phase with the elevating temperature from 1323 K to 1473 K, and it further moves into metallic iron and forms Fe3P at 1623 K. A metalized iron -phosphorus alloy with assaying of 96.51% iron and 2.03% phosphorus content was obtained at 1623 K for 10 min at corresponding iron and phosphorus recovery rates of 97.50% and 64.51%, respectively. This process exhibits high economic efficiency and is practicable as a stepping-stone for the efficient and direct utilization of high-phosphorus iron ore resources.

  3. Phytoremediation: a novel approach for utilization of iron-ore wastes.

    PubMed

    Mohanty, Monalisa; Dhal, Nabin Kumar; Patra, Parikshita; Das, Bisweswar; Reddy, Palli Sita Rama

    2010-01-01

    Large quantities of iron-ore tailings are being generated annually in the world from mining and processing of iron ores. It has been estimated that around 10-15% of the iron ore mined in India has remained unutilized and discarded as slimes during mining and subsequent processing. Soil contamination resulting from mining activities affects surrounding flora and fauna and presents a large clean-up challenge to the mining industry. Innovative new methodologies have been proposed and among the most promising are those that rely on new phytoremediation technology. In this paper we address and review the status of phytoremediation as a technology to reduce and control contaminated mine wastes. Several different approaches and different plant species are used to remove environmentally toxic metals from mine waste sites. Such approaches have the objective of restoring mining waste sites to human and animal use, or at least, to curtail or eliminate the off-site movement of toxic entities that potentially could reach humans. How well phytoremediation performs as an alternative soil restoration technology depends on several factors, including the composition of soil, toxicity level of the contaminant, degree to which plant species fit natural local growth patterns and type of concentration of metal/contaminant in such plants. Phytoremediation has opened prospects for less costly, yet practicable approaches to clean-up contaminated waste sites, particularly those associated with mineral extraction mining. We discuss several plant species that are capable of phytoextracting and/or phytostabilizing harmful elements from contaminated soil and water; such processes are prospectively effective for addressing waste problems that derive from mining and processing activities, as well as those that derive from mitigating the threat posed by waste that surrounds mining sites. Unfortunately, phytoremediation is still in the embryonic stage, and more research is needed to find the plant

  4. Influence of gangue existing states in iron ores on the formation and flow of liquid phase during sintering

    NASA Astrophysics Data System (ADS)

    Zhang, Guo-liang; Wu, Sheng-li; Chen, Shao-guo; Su, Bo; Que, Zhi-gang; Hou, Chao-gang

    2014-10-01

    Gangue existing states largely affect the high-temperature characteristics of iron ores. Using a micro-sintering method and scanning electron microscopy, the effects of gangue content, gangue type, and gangue size on the assimilation characteristics and fluidity of liquid phase of five different iron ores were analyzed in this study. Next, the mechanism based on the reaction between gangues and sintering materials was unraveled. The results show that, as the SiO2 levels increase in the iron ores, the lowest assimilation temperature (LAT) decreases, whereas the index of fluidity of liquid phase (IFL) increases. Below 1.5wt%, Al2O3 benefits the assimilation reaction, but higher concentrations proved detrimental. Larger quartz particles increase the SiO2 levels at the local reaction interface between the iron ore and CaO, thereby reducing the LAT. Quartz-gibbsite is more conductive to assimilation than kaolin. Quartz-gibbsite and kaolin gangues encourage the formation of liquid-phase low-Al2O3-SFCA with high IFL and high-Al2O3-SFCA with low IFL, respectively.

  5. Stemmiulus brasiliensis n. sp., a new species of millipede from Brazilian iron ore caves (Diplopoda: Stemmiulida: Stemmiulidae).

    PubMed

    Iniesta, Luiz Felipe Moretti; Ferreira, Rodrigo Lopes

    2015-06-05

    A new species of Stemmiulus Gervais, 1844 is described from Amazonian iron ore caves located in Pará State, Brazil. The new species differs from the other Brazilian species by gonopod morphology, especially the angiocoxite and colpocoxite, and for the first pairs of legs of males. A key for the species of Stemmiulus found in Brazil is included.

  6. Transformation and contamination of soils in iron ore mining areas (a review)

    NASA Astrophysics Data System (ADS)

    Zamotaev, I. V.; Ivanov, I. V.; Mikheev, P. V.; Belobrov, V. P.

    2017-03-01

    Current concepts of soil transformation and contamination in iron ore mining areas have been reviewed. Changes of soils and ecosystems in the mining areas are among the largest-scale impacts of economic activity on the nature. Regularities in the radial differentiation, spatial distribution, and accumulation of heavy metals in soils of different natural zones are analyzed. The effects of mining technogenesis and gas-dust emissions from enterprises on soil microbial communities and fauna are considered. In zones of longterm atmotechnogenic impact of mining and processing plants, the stable state of ecosystems is lost and/or a new technoecosystem different from the natural one, with own microbial cenosis, is formed, where communities of soil organisms are in the stress state. In the ore mining regions, embriozems are formed, which pass through specific stages of technogenically-determined development, as well as technosols, chemozems, and technogenic surface formations with variable material compositions and properties. Technogenic soils and soil-like bodies form a soil cover differing from the initial one, whose complexity and contrast are not related to the natural factors of differentiation.

  7. A risk assessment for exposure to grunerite asbestos (amosite) in an iron ore mine

    PubMed Central

    Nolan, R. P.; Langer, A. M.; Wilson, Richard

    1999-01-01

    The potential for health risks to humans exposed to the asbestos minerals continues to be a public health concern. Although the production and use of the commercial amphibole asbestos minerals—grunerite (amosite) and riebeckite (crocidolite)—have been almost completely eliminated from world commerce, special opportunities for potentially significant exposures remain. Commercially viable deposits of grunerite asbestos are very rare, but it can occur as a gangue mineral in a limited part of a mine otherwise thought asbestos-free. This report describes such a situation, in which a very localized seam of grunerite asbestos was identified in an iron ore mine. The geological occurrence of the seam in the ore body is described, as well as the mineralogical character of the grunerite asbestos. The most relevant epidemiological studies of workers exposed to grunerite asbestos are used to gauge the hazards associated with the inhalation of this fibrous mineral. Both analytical transmission electron microscopy and phase-contrast optical microscopy were used to quantify the fibers present in the air during mining in the area with outcroppings of grunerite asbestos. Analytical transmission electron microscopy and continuous-scan x-ray diffraction were used to determine the type of asbestos fiber present. Knowing the level of the miner’s exposures, we carried out a risk assessment by using a model developed for the Environmental Protection Agency. PMID:10097051

  8. Study of catalytic upgrading of biomass tars using Indonesian iron ore

    NASA Astrophysics Data System (ADS)

    Wicakso, Doni Rahmat; Sutijan, Rochmadi, Budiman, Arief

    2017-03-01

    Catalytic decomposition is a promising way for chemical upgrading process of low quality oil such as biomass tars. In this experiment, catalytic decomposition of biomass tars was performed over Indonesian low grade iron ore catalyst. This process is carried out in a fixed bedreactor which is equipped with preheater to convert the tars into vapor form. The reaction was studied at the temperature range of 500 - 700°C. The kinetic study of catalytic decomposition of biomass tars is represented using first order reaction. The results show that value of constant of chemical reaction is in range 0.2514 - 0.9642 cm3.gr-1.min-1 with value of the frequency factor (A) and the activation energy (E) are 48.98 min-1 and 5724.94 cal.mol-1, respectively.

  9. A retrospective cohort mortality study of iron ore (hematite) miners in Minnesota.

    PubMed

    Lawler, A B; Mandel, J S; Schuman, L M; Lubin, J H

    1985-07-01

    In a retrospective cohort mortality study of 10,403 Minnesota iron-ore (hematite) miners no excesses of lung cancer mortality were found among either underground (Standardized mortality ratio [SMR] = 100) or above ground (SMR = 88) miners. Yugoslav-born miners incurred a two-fold significant excess mortality for lung cancer that did not appear to be associated with their mining exposures. Significant excesses in mortality due to stomach cancer were found for both underground (SMR = 167) and aboveground (SMR = 181) miners as compared with U.S. white males. However, except among Finnish-born miners, these excesses disappeared when comparisons were made with the appropriate county rate. The apparent absence of significant radon exposure, a strict smoking prohibition underground, an aggressive silicosis control program, and the absence of underground diesel fuel use may explain why these underground miners did not appear to incur the lung cancer risk reported in other studies.

  10. The fatigue in workers of Iran Central Iron Ore Company in Yazd.

    PubMed

    Halvani, Golam Hossein; Zare, Mohsen; Hobobati, Hamid

    2009-01-01

    To evaluate fatigue, sub-dimensions, and job satisfaction among workers of Iran Central Iron Ore Co., and obtain the relationship between them. In a cross-sectional study, fatigue and the dimensionality were measured using Iranian version of Piper Fatigue Scale questionnaire (PFS). Job satisfaction was estimated with the job satisfaction scale (JSS) as well. The score of severe fatigue in four sub-scale/dimensions and total fatigue scores were: 11.9, 15.2, 11.3, 10.8 and 10.6%, respectively. Furthermore, there was significant difference between total fatigue and all its sub-dimensions in relation to job satisfaction of workers. Fatigue has caused job dissatisfaction of participants in our study, therefore we should note that the nature of fatigue may affect the psychological aspects of industrial workforce and can be harmful for business activities.

  11. Effect of MgO and Basicity on Microstructure and Metallurgical Properties of Iron Ore Sinter

    NASA Astrophysics Data System (ADS)

    Zhang, Mingming; Andrade, Marcelo W.

    The metallurgical properties of iron ore sinter mainly depends on sinter mineralogy and microstructure, which in turn depends on the chemical composition of the sinter mix. In order to meet blast furnace requirement on sinter quality, it is essential to optimize the MgO in sinter mix and sinter basicity to get desired properties. Laboratory pot grate sintering experiments and quantitative analysis of sinter mineralogical phases have been carried out to investigate the influence of MgO addition on microstructure and properties of low basicity and high basicity sinter. MgO addition has been varied from 2. 2 to 4. 5% for low basicity (2. 1), and high basicity (3. 5) sinter mixes. Mineralogical examination indicated that Magnetite-Mg phases increases when MgO content in sinter increases. To achieve balanced sinter quality to meet blast furnace specifications, high basicity with medium range of MgO sinter was recommended to sinter plant.

  12. The role of tobacco smoke, iron ore mine dusts, viruses, and chemicals in experimental cancer.

    PubMed

    Keast, D; Tam, N; Sheppard, N; Papadimitriou, J M

    1985-01-01

    Assessment of long-term studies on the carcinogenic potential of certain environmental agents has indicated that all of the following appear to activate and/or promote the inherent tumors of the host strains of the animals used irrespective of the extent of additional immunological modulation accompanying the agents: tobacco smoke inhalation, the implantation and inhalation of the respirable fraction of iron ore mine dusts, acute neonatal reovirus 3 infection, urethane, and tobacco smoke inhalation following urethane treatment. It is proposed that these environmental agents function at the onc-gene level as promoters/activators rather than carcinogens, and that this now requires an understanding of the means by which certain environmental agents function at the onc-gene level.

  13. Characteristics of iron ore tailing slime in India and its test for required pond size.

    PubMed

    Ghose, M K; Sen, P K

    2001-04-01

    The physical and chemical nature of the tailing slime depends on milling operations and water content in the effluent. The characteristics of the tailings dictate the type of disposal facility required. Characteristics of the tailings, transportation from beneficiation plants and disposal system are described. Studies on tailing slime have been carried out at iron ore mines in Orissa and the results are discussed. The tailings contain toxic elements and find their way into the water environment. Sedimentation test was carried out on tailings and the area required for tailing pond was found to be 3155 m2 in comparison to 10000 m2 obtained from the use of an empirical equation. Provision of tailing pond for the disposal of tailings is a conservation of resources in addition to pollution control, and sedimentation test is essential for required pond size calculation.

  14. Microbial Variants from Iron Ore Slimes: Mineral Specificity and pH Tolerance.

    PubMed

    Abhilash; Ghosh, A; Pandey, B D; Sarkar, S

    2015-12-01

    This paper describes the isolation of the native bacterial strains from the iron ore mines slime pond and its extremophilic characteristics. The two microbial isolates designated as CNIOS-1 and CNIOS-2 were grown in selective silicate broth at pH 7.0 and the organisms were tested for their selective adhesion on silicate and alumina minerals. The silicate bacteria with their exopolymers are very potent to grow over aluminosilicates. It was established that CNIOS-1 grew preferentially in the presence of silicate mineral compared to CNIOS-2 which grew in the presence of alumina. The organisms were tested for growth at various pH and trials were carried to define their efficacy for eventual applications to remove gangue minerals of silica and alumina from the raw material.

  15. Extension of grate width, a means to boost iron ore sinter plant productivity and yield

    SciTech Connect

    Stiasny, H.; Fuerschuss, H.

    1993-01-01

    The component of shunted air infiltrating the waste gas system of a conventional travelling grate sinter machine due to the so called sidewall effect contributes negatively to the energetic efficiency of the sintering process itself, of the waste gas system, to the productivity and the yield and the quality consistency. Using the same air volume on an ignited iron ore sinter mix it will be more uniformly sintered if placed on a grate extended by an imperforate plate for a width of up to 60% of the bed height outside the edge of the suction area. Modifications on grate pallets, ignition hood, feeding and discharging devices allow for a low cost plant productivity increase of up to 20%, improving product quality consistency, yield, energy efficiency etc. in existing sinter plants. New sinter plants with the extended grate area can be built at comparatively lower investment considering the same production capacity mainly because of the shorter machine length and the smaller size suction and waste gas system. Better utilization of air in the sintering process results in higher concentration of polluting matter in the waste gas which is a precondition for the efficient elimination of the pollutants. The described grate extension can be applied in any grate sintering process. The D/L sintermachine of VOEST-ALPINE Iron and Steel Works at Linz, Austria since mid-1990 is furnished with an extended grate. It is a proof of the statements.

  16. Adsorption and removal of arsenic from water by iron ore mining waste.

    PubMed

    Nguyen, Tien Vinh; Nguyen, Thi Van Trang; Pham, Tuan Linh; Vigneswaran, Saravanamuth; Ngo, Huu Hao; Kandasamy, J; Nguyen, Hong Khanh; Nguyen, Duc Tho

    2009-01-01

    There is a global need to develop low-cost technologies to remove arsenic from water for individual household water supply. In this study, a purified and enriched waste material (treated magnetite waste, TMW) from the Trai Cau's iron ore mine in the Thai Nguyen Province in Vietnam was examined for its capacity to remove arsenic. The treatment system was packed with TMW that consisted of 75% of ferrous-ferric oxide (Fe(3)O(4)) and had a large surface area of 89.7 m(2)/g. The experiments were conducted at a filtration rate of 0.05 m/h to treat groundwater with an arsenic concentration of 380 microg/L and iron, manganese and phosphate concentrations of 2.07 mg/L, 0.093 mg/L and 1.6 mg/L respectively. The batch experimental results show that this new material was able to absorb up to 0.74 mg arsenic/g. The results also indicated that the treatment system removed more than 90% arsenic giving an effluent with an arsenic concentration of less than 30 microg/L while achieving a removal efficiency of about 80% for Mn(2 + ) and PO(4) (3-). This could be a promising and cost-effective new material for capturing arsenic as well as other metals from groundwater.

  17. Suppression of chlorinated aromatics by nitrogen and sulphur inhibitors in iron ore sintering.

    PubMed

    Zhang, Yadi; Buekens, Alfons; Liu, Lina; Zhang, Yibo; Zeng, Xiaolan; Sun, Yifei

    2016-07-01

    Dioxins generated by iron and steel industry account for the majority of industrial dioxins emissions. This study compares the performance of different additives (including calcium sulphate dehydrate CaSO4·2H2O; calcium polysulphide CaSx; ammonium sulphate (NH4)2SO4; 4-methylthiosemicarbazide H3C-SC(NH)2NH2 and thiourea H2NCSNH2) as suppressant of chlorinated aromatics in iron ore sintering. The formation of chlorobenzenes (CBz) and polychlorinated biphenyls (PCBs), used as surrogates for dioxins, was suppressed significantly in the present of various inhibitors (1 wt%) except for CaSO4·2H2O. Moreover, a larger molar ratio of (S + N)/Cl leads to a higher suppression efficiency, so that the inhibition capacity of (NH4)2SO4 on both CBz and PCBs was weaker than H2NCSNH2. The generation of dioxin-like PCBs (Co- or dl-PCB) was also analysed.

  18. [The causes of disability in the miners of iron ore mines].

    PubMed

    Pavlenko, M E; Vysochin, V I; Pan'kova, A A; Galaburda, L D

    1991-04-01

    The authors discuss primary invalidity of ore miners, the causes of invalidity with consideration of classes of diseases, profession, age, sex and length of work. Recommendations directed to reduce invalidity in ore miners are described.

  19. Did the Kiruna iron ores form as a result of a metasomatic or igneous process? New U-Pb and Nd data for the iron oxide apatite ores and their host rocks in the Norrbotten region of northern Sweden

    NASA Astrophysics Data System (ADS)

    Westhues, A.; Hanchar, J. M.; Whitehouse, M. J.; Fisher, C. M.

    2012-12-01

    A number of iron deposits near Kiruna in the Norrbotten region of northern Sweden are of the iron oxide apatite (IOA) type of deposits; also referred to as Kiruna-type deposits. They are commonly considered a subgroup or end-member of iron oxide copper gold (IOCG) deposits, containing no economic grades of copper or gold. Both IOCG and IOA deposits are characterized by abundant low-Ti Fe oxides, an enrichment in REE, and intense sodium and potassium wall-rock alteration adjacent to the ores. Deposits of these types are of a great economic importance, not only for iron, but also for other elements such as rare earth elements (REE) or uranium. Kiruna, the type locality of the IOA type of mineral deposits, is the focus of this study. Despite a century-long mining history and 2500 Mt of iron ore produced in the region to date (with grades of 30 to 70 wt.% Fe), the genesis of these deposits is poorly understood: theories of a magmatic vs. a hydrothermal or metasomatic origin have been debated, and the timing of mineralization of the ores in the Norbotten region has never been directly dated. The results anticipated from this study will provide a better understanding of the nature of the IOA type of mineral deposits and their relation to IOCG deposits such as Olympic Dam in Australia. An array of geochemical methods is used in order to gain insights on the emplacement history of the host rocks, their subsequent alteration, and the ore genesis of these deposits. This includes in situ U/Pb geochronology of zircon, monazite, and titanite to constrain the timing between host rock emplacement, alteration and mineralization. Isotopic data from whole rocks and in situ at mineral scale will provide constraints on the involvement of hydrothermal fluids and their possible sources, as well as on the sources of Fe, U, and the REE. Newly obtained Sm-Nd isotopic data points to distinct source differences between host rocks, ore and alteration related samples. Preliminary in situ U

  20. Four magnetite generations in the Precambrian Varena Iron Ore deposit, SE Lithuania, as a result of rock-fluid interactions

    NASA Astrophysics Data System (ADS)

    Skridlaite, Grazina; Prusinskiene, Sabina; Siliauskas, Laurynas

    2017-04-01

    Iron ores in Precambrian crystalline basement of the Varena area, SE Lithuania, were discovered during the detail geological-geophysical exploration in 1982-1992. They are covered with 210-500 m thick sediments. The Varena Iron Ore deposit (VIOD) may yield from 71 to 219.6 million tons of iron ore according to different economic evaluations (Marfin, 1996). They were assumed to be of metasomatic and hydrothermal origin, however several other hypotheses explaining the VIOZ origin, e.g. as a layered mafic or carbonatite intrusions were also suggested. Magnetites of the VIOD were thoroughly investigated by the Cameca SX100 microprobe at the Warsaw University and by the Quanta 250 Energy Dispersive Spectroscopy (EDS) at the Nature Research Centre in Vilnius, Lithuania. Four generations of magnetite were distinguished in the studied serpentine-magnetite ores (D8 drilling) and were compared with the earlier studied and reference magnetites. The earliest, spinel inclusion-rich magnetite cores (Mag-1) have the highest trace element contents (in wt%): Si (0.032), Al (0.167-0.248), Mg (0.340-0.405), Ti (0.215-0.254), V (0.090-0.138) etc. They might have formed during an early metamorphism and/or related skarn formation. Voluminous second magnetite (Mag-2) replacing olivine, pyroxenes, spinel and other skarn minerals at c. 540o C (Magnetite-Ilmenite geothermometer) has much lower trace element abundances, probably washed out by hydrothermal fluids. The latest magnetites (Mag-3 and Mag-4) overgrow the earlier ones and occur near or within the sulfide veins (Mag-4). As was observed from microtextures, the Mag-3 and Mag-4 have originated from the late thermal reworking by dissolution-reprecipitation processes. To imply an origin of the studied magnetites, they were compared to the earlier studied magmatic-metamorphic (1058 drilling), presumably skarn (982 drilling) magnetites from the studied area and plotted in the major magnetite ore type fields according to Dupuis and Beaudoin

  1. Magneto-Mineralogical and Physico-Chemical Characterization of the Peña Colorada Iron-Ore, México: Genetic Implications

    NASA Astrophysics Data System (ADS)

    Rivas, M. L.; Alva-Valdivia, L. M.; Urrutia, J.; Gogitchaichvili, A.

    2004-05-01

    Peña Colorada iron-ores represented by massive-disseminated ore and intergranular magnetite ore. Mössbauer spectroscopy shows differences in both magnetite-ores. Magnetite of massive-disseminated ore has a stable structure, with Fe in oxidation state III (Fe2O3) and Fe in oxidation state II (FeO). Magnetite of intergranular ore has a micro-margin of replacement with particular properties, because have radicals (OH-) in positions corresponding to oxygen, shifting alternatively Fe II by Fe III. Chlorite associated to intergranular magnetite is classified as chamosite (berthierine variety). Berthierine presents structural differences by X-ray diffraction at 550 oC temperature loosing its cristallinity becoming amorphous. Differential and gravimetric thermal analyses of berthierine show typical endo-thermal reactions at 430 oC and 510 oC by dehydratation, and endo-thermal reaction at 980 oC by structural change. We propose contact metamorphism and a hydrothermal phase, pursued by disseminated-massive magnetite deposition as the main processes acting in the formation of the Peña Colorada iron-ore deposit. Intergranular ore is sedimentary exhalative origin deposited together with berthierine. Massive-disseminated and intergranular ore have similar geochemical evolution and different conditions of deposit. Curie temperatures are mostly 580 ± 5oC typical of magnetite. Hysteresis parameters indicate that most samples present PSD to MD behavior. AF demagnetization and isothermal remanent magnetization (IRM) acquisition curves show that NRM and laboratory remanence are carried by MD magnetite in iron ores and PSD-SD magnetite in host rocks. Magnetic Force Microscope images for both ore minerals show good and diffuse magnetic domain definition, respectively. Lack of clarity of the intergranular ore image is due to environment, temperature and formation conditions related to magnetostatic changes and magnetocrystalline anisotropy of grains.

  2. [Iron ore, economic geology and networks of experts between Wisconsin and the state of Minas Gerais, 1881-1914].

    PubMed

    Fischer, Georg

    2014-01-01

    This article deals with the "discovery" of Brazilian iron ore from two perspectives. The first examines the increasing emphasis of the geosciences and their practical application and global reach since the second half of the nineteenth century. While in Brazil economic geology was integrated step by step into state institutions, at the global level it experienced its moment of triumph with the 11th International Geological Congress in 1910. The second deals with a specific social network with a decisive role in the race for Brazilian iron ore: with transnational experts juggling between the logic of the market and that of the academy. The article reveals the importance of local negotiations in the incorporation of the subsoil of Minas Gerais into the global space of mining.

  3. Studies into the formation of PBDEs and PBDD/Fs in the iron ore sintering process.

    PubMed

    Drage, D S; Aries, E; Harrad, S

    2014-07-01

    Polybrominated diphenyl ethers (PBDEs) and polybrominated dibenzo-p-dioxins and furans (PBDD/Fs) were detected in stack emissions from UK sinter plants. The sum of 36 PBDE congeners was measured at a mean concentration of 295 ng/N m(3) with a standard deviation of 96 ng/N m(3). The mean PBDD/F concentrations were 0.14 ng WHO-TEQ/m(3) (range=0.03-0.39). PBDD/F emission concentrations were approximately ten times lower than their PCDD/F homologues. To understand the possible formation mechanisms of brominated organic species in iron ore sintering, both full-scale and laboratory experiments using an experimental sintering process were carried out. A complete PBDE mass balance was undertaken for a full scale sinter plant showing that PBDEs were already present in the raw materials such as iron ores and coke breeze and that a significant proportion of the PBDE inputs were actually destroyed during the process. A number of controlled experiments were conducted using a laboratory-scale sintering apparatus (sinter pot). These were designed to investigate: (a) mass balance of PBDEs during sintering, (b) the relationship between the availability of bromide (as KBr) and PBDE emissions, and (c) the influence of the availability of both bromide and PBDEs on PBDD/F formation. As observed in the full scale plant, the PBDEs already present in the raw materials were mostly destroyed during the process (79-96%) for all sinter pot experiments. Increasing amounts of KBr in the raw sinter mix did not result in a significant increase in PBDE formation suggesting that there was no PBDE formation in sintering via de novo synthesis. No relationship was observed between PBDE inputs and PBDD/F emissions indicating that PBDEs did not act as precursors for PBDD/Fs formation. Finally, PBDD/F formation was enhanced substantially with increasing amounts of KBr suggesting that their formation mechanism was similar to that of PCDD/Fs via de novo synthesis. Copyright © 2014 Elsevier B.V. All rights

  4. Potential ecological and human health risks of heavy metals in surface soils associated with iron ore mining in Pahang, Malaysia.

    PubMed

    Diami, Siti Merryan; Kusin, Faradiella Mohd; Madzin, Zafira

    2016-10-01

    The composition of heavy metals (and metalloid) in surface soils of iron ore mine-impacted areas has been evaluated of their potential ecological and human health risks. The mining areas included seven selected locations in the vicinity of active and abandoned iron ore-mining sites in Pahang, Malaysia. Heavy metals such as Fe, Mn, Cu, Zn, Co, Pb, Cr, Ni, and Cd and metalloid As were present in the mining soils of the studied area, while Cu was found exceeding the soil guideline value at all sampling locations. However, the assessment of the potential ecological risk index (RI) indicated low ecological risk (RI between 44 and 128) with respect to Cd, Pb, Cu, As, Zn, Co, and Ni in the surface soils. Contributions of potential ecological risk [Formula: see text]by metal elements to the total potential ecological RI were evident for Cd, As, Pb, and Cu. Contribution of Cu appears to be consistently greater in the abandoned mining area compared to active iron ore-mining site. For non-carcinogenic risk, no significant potential health risk was found to both children and adults as the hazard indices (HIs) were all below than 1. The lifetime cancer risk (LCR) indicated that As has greater potential carcinogenic risk compared to other metals that may induce carcinogenic effects such as Pb, Cr, and Cd, while the LCR of As for children fell within tolerable range for regulatory purposes. Irrespective of carcinogenic or non-carcinogenic risk, greater potential health risk was found among children (by an order of magnitude higher for most metals) compared to adults. The hazard quotient (HQ) and cancer risk indicated that the pathways for the risk to occur were found to be in the order of ingestion > dermal > inhalation. Overall, findings showed that some metals and metalloid were still present at comparable concentrations even long after cessation of the iron ore-mining activities.

  5. Effect of reduction roasting by using bio-char derived from empty fruit bunch on the magnetic properties of Malaysian iron ore

    NASA Astrophysics Data System (ADS)

    Yunus, Nurul A.; Ani, Mohd H.; Salleh, Hamzah M.; Rashid, Rusila Z. A.; Akiyama, Tomohiro; Purwanto, Hadi; Othman, Nur E. F.

    2014-04-01

    Beneficiation of Malaysian iron ore is becoming necessary as iron resources are depleting. However, the upgrading process is challenging because of the weak magnetic properties of Malaysian iron ore. In this study, bio-char derived from oil palm empty fruit bunch (EFB) was utilized as an energy source for reduction roasting. Mixtures of Malaysian iron ore and the bio-char were pressed into briquettes and subjected to reduction roasting processes at 873-1173 K. The extent of reduction was estimated on the basis of mass loss, and the magnetization of samples was measured using a vibrating sample magnetometer (VSM). When reduced at 873 K, the original goethite-rich ore was converted into hematite. An increase in temperature to 1073 K caused a significant conversion of hematite into magnetite and enhanced the magnetic susceptibility and saturation magnetization of samples. The magnetic properties diminished at 1173 K as the iron ore was partially reduced to wustite. This reduction roasting by using the bio-char can assist in upgrading the iron ore by improving its magnetic properties.

  6. Influence of process changes on PCDD/Fs produced in an iron ore sintering plant

    SciTech Connect

    Guerriero, E.; Bianchini, M.; Gigliucci, P.F.; Guarnieri, A.; Mosca, S.; Rossetti, G.; Varde, M.; Rotatori, M.

    2009-01-15

    This study investigated the influence of different charge typologies and additives on the PCDD/Fs amount produced and on the congener profiles in an iron ore sintering plant. Many tests were carried out combining different typologies of charge (iron materials) and solid fuel ('coke breeze' or 'anthracite') with or without the use of urea. The PCDD/Fs produced ranged from 1.2 to 22.7 {mu} g I-TEQ/ton of agglomerate, whereas the PCDD/Fs released to the ambient air ranged from 0.10 to 1.92 ng I-TEQ/Nm{sup 3} because of cleaning in an electrostatic precipitator (ESP) and a Wetfine scrubber (WS). A more homogeneous charge with a higher amount of fine particles charge appeared to produce a lower PCDD/Fs concentration due to a better combustion but this hypothesis needs further investigations on charges having different dimension particles. Only a synergitic action of urea and anthracite was able to reduce the high PCDD/Fs content due to the bad combustion of the more inhomogeneous charge with a lower amount of fine particles. The congener profile was a typical combustion process fingerprint because the PCDFs predominated, the highly chlorinated congeners (HeptaCDD and OctaCDD) prevailed in PCDDs, whereas in PCDFs the profile was more varied; 1,2,3,4,6,7,8-HeptaCDF was the main contributor to the total concentration while 2,3,4,7,8-PentaCDF was the main contributor to the I-TEQ concentration. Whereas all the parameters under scrutiny influenced strongly the amount of PCDD/Fs produced, they affected only slightly the fingerprint of PCDD/Fs. In all cases studied, the reduction obtained using urea, anthracite, or the more homogeneous charge with a higher amount of fine particles was slightly greater on the higher chlorinated congeners in respect to the lower ones.

  7. The search for asbestos within the Peter Mitchell Taconite iron ore mine, near Babbitt, Minnesota.

    PubMed

    Ross, Malcolm; Nolan, Robert P; Nord, Gordon L

    2008-10-01

    Asbestos crystallizes within rock formations undergoing intense deformation characterized by folding, faulting, shearing, and dilation. Some of these conditions have prevailed during formation of the taconite iron ore deposits in the eastern Mesabi Iron Range of Minnesota. This range includes the Peter Mitchell Taconite Mine at Babbitt, Minnesota. The mine pit is over 8 miles long, up to 1 mile wide. Fifty three samples were collected from 30 sites within areas of the pit where faulting, shearing and folding occur and where fibrous minerals might occur. Eight samples from seven collecting sites contain significant amounts of ferroactinolite amphibole that is partially to completely altered to fibrous ferroactinolite. Two samples from two other sites contain ferroactinolite degraded to ropy masses of fibers consisting mostly of ferrian sepiolite as defined by X-ray diffraction and TEM and SEM X-ray spectral analysis. Samples from five other sites contain unaltered amphiboles, however some of these samples also contain a very small number of fiber bundles composed of mixtures of grunerite, ferroactinolite, and ferrian sepiolite. It is proposed that the alteration of the amphiboles was caused by reaction with water-rich acidic fluids that moved through the mine faults and shear zones. The fibrous amphiboles and ferrian sepiolite collected at the Peter Mitchell Mine composes a tiny fraction of one percent of the total rock mass of this taconite deposit; an even a smaller amount of these mineral fragments enter the ambient air during mining and milling. These fibrous minerals thus do not present a significant health hazard to the miners nor to those non-occupationally exposed. No asbestos of any type was found in the mine pit.

  8. Formation and mitigation of PCDD/Fs in iron ore sintering.

    PubMed

    Ooi, Tze Chean; Lu, Liming

    2011-10-01

    The sintering of iron ore is presently a significant industrial source of polychlorinated dibenzo-p-dioxins and polychlorinated dibenzofurans (PCDD/Fs) worldwide owing to the fundamental requirement of the operation of a high temperature process to pre-treat fines and to recycle plant by-products arising from the integrated iron and steelworks. The process is a noteworthy contributor of PCDD/F indirectly due to decreasing PCDD/F releases from municipal solid waste incineration. Commonly PCDD/F formation from the process is associated with the addition of oily mill scales although raw material containing a combination of C, Cl and specific metal catalyst has been shown to drastically increase PCDD/F formation in the process. The degenerate graphitic structure of carbon present in coke fuel and soot formed and the chemistry of catalytic metals and Cl are important factors. A review on PCDD/F emission in this process has been carried out, including examination of its formation mechanism, congener distribution, contributing factors and mitigation strategies, with emphasis on the use of inhibiting compound to achieve suppression. A detailed analysis of the de novo and precursor theories of formation and the contributing factor is given since the subject of PCDD/F formation is still controversial. The de novo formation pathway identified in sinter plants and controlled studies performed in the laboratory as well as at pilot-scale are discussed; where appropriate, a comparison is drawn between sintering and other thermal processes emitting PCDD/Fs. Summary of the latest developments in PCDD/F downstream abatement strategies presently employed in full scale industrial plants is provided. Potential inhibiting compounds are discussed in terms of their mode of action and merits under sintering conditions. Copyright © 2011 Elsevier Ltd. All rights reserved.

  9. Reduction and immobilization of chromate in chromite ore processing residue with nanoscale zero-valent iron.

    PubMed

    Du, Jingjing; Lu, Jinsuo; Wu, Qiong; Jing, Chuanyong

    2012-05-15

    Chromite ore processing residue (COPR) poses a great environmental and health risk with persistent Cr(VI) leaching. To reduce Cr(VI) and subsequently immobilize in the solid matrix, COPR was incubated with nanoscale zero-valent iron (nZVI) and the Cr(VI) speciation and leachability were studied. Multiple complementary analysis methods including leaching tests, X-ray powder diffraction, X-ray absorption near edge structure (XANES) spectroscopy, and X-ray photoelectron spectroscopy (XPS) were employed to investigate the immobilization mechanism. Geochemical PHREEQC model calculation agreed well with our acid neutralizing capacity experimental results and confirmed that when pH was lowered from 11.7 to 7.0, leachate Cr(VI) concentrations were in the range 358-445mgL(-1) which contributed over 90% of dissolved Cr from COPR. Results of alkaline digestion, XANES, and XPS demonstrated that incubation COPR with nZVI under water content higher than 27% could result in a nearly complete Cr(VI) reduction in solids and less than 0.1mgL(-1) Cr(VI) in the TCLP leachate. The results indicated that remediation approaches using nZVI to reduce Cr(VI) in COPR should be successful with sufficient water content to facilitate electron transfer from nZVI to COPR.

  10. NO x Reduction in the Iron Ore Sintering Process with Flue Gas Recirculation

    NASA Astrophysics Data System (ADS)

    Yu, Zhiyuan; Fan, Xiaohui; Gan, Min; Chen, Xuling; Lv, Wei

    2017-02-01

    Flue gas recirculation (FGR) has been implemented for exhaust gas emissions reduction in iron ore sintering. However, the mechanism of NO x reduction through FGR is still unclear. In this paper, the laboratory pot-grate sintering test showed a 30% reduction in gas flow and 15.51% reduction in NO x emissions achieved with a 30% FGR ratio, and the sinter indexes almost matched those of the conventional process. In the sinter zone, NO-CO catalytic reduction occurs in the range of 500-900°C. When the sinter temperature is 700°C, the highest nitrogen reduction ratio (NRR) achieved is 8%; however, the NO x reduction is inhibited as the post-combustion of CO starts when the temperature increases beyond 700°C. NO x in the flue gas is mainly a product of the fuel combustion in the combustion zone, as the nitrogen conversion rate reaches 50-60%, because the N-containing intermediates exist during the fuel combustion. The existence of NO in the FGR gas inhibits the NO x generation from the fuel combustion, and the NO elimination—through the NO-carbon reaction—is significant in the combustion zone. The NRR in the combustion zone reaches a range of 18-20%.

  11. Characteristics of fly ash from the dry flue gas desulfurization system for iron ore sintering plants.

    PubMed

    Sheng, Guanghong; Huang, Peng; Mou, Yaqin; Zhou, Chenhui

    2012-01-01

    The characteristics of fly ash from the flue gas desulfurization (FGD) system are important for its reuse and are mainly depend on the desulfurization process. The physical and chemical properties of DSF ash, which refers to fly ash from the dry FGD system for the iron ore sintering process, were investigated. Its mineralogical contents were determined by X-ray diffraction and thermogravimetry analysis, and its micro-morphology was studied by scanning electric micrograph analysis. The results show that DSF ash has a higher CaO and SO3 content, and the main sulfur form is sulfite, with only a part of it oxidized to sulfate. The major minerals present in DSF ash are hannebachite, anhydrite, calcite and portlandite; a minor constituent is calcium chloride. The particles of DSF ash are irregular, fragmentary and small, and hannebachite grows on their surfaces. Particle size is affected by the FGD process, and the ash size from the maximized emission reduction of the sintering-FGD process is lower than that from the circulating fluidized bed-FGD process. The particle size distribution of DSF ash follows the Rosin--Rammler-Bennet equation.

  12. Georgenia soli sp. nov., isolated from iron-ore-contaminated soil in India.

    PubMed

    Kämpfer, P; Arun, A B; Busse, H-J; Langer, S; Young, C-C; Chen, W-M; Schumann, P; Syed, A A; Rekha, P D

    2010-05-01

    A Gram-positive actinobacterium (CC-NMPT-T3(T)) was isolated from iron-ore-contaminated soil near New Mangalore Port, Karnataka, India. Based on 16S rRNA gene sequence similarity studies, strain CC-NMPT-T3(T) belongs to the genus Georgenia and is most closely related to Georgenia muralis (98.6 %), Georgenia ruanii (97.4 %) and Georgenia thermotolerans (97.4 %). The peptidoglycan is of the type A4alpha l-Lys<--l-Glu. The predominant isoprenoid quinone is menaquinone MK-8(H(4)) and the polar lipid profile is composed of the predominant compound diphosphatidylglycerol, moderate amounts of a phosphatidylinositol-mannoside, phosphatidylinositol and minor amounts of another phosphatidylmannoside and phosphatidylglycerol. The major fatty acids of strain CC-NMPT-T3(T) are anteiso-C(15 : 0) and iso-C(15 : 0). The results of DNA-DNA hybridizations, and physiological and biochemical tests allowed a clear phenotypic differentiation of strain CC-NMPT-T3(T) from all other Georgenia species. Strain CC-NMPT-T3(T) represents a novel species, for which the name Georgenia soli sp. nov. is proposed. The type strain is CC-NMPT-T3(T) (=DSM 21838(T)=CCM 7658(T)).

  13. Kinetic studies on the reduction of iron ore nuggets by devolatilization of lean-grade coal

    NASA Astrophysics Data System (ADS)

    Biswas, Chanchal; Gupta, Prithviraj; De, Arnab; Chaudhuri, Mahua Ghosh; Dey, Rajib

    2016-12-01

    An isothermal kinetic study of a novel technique for reducing agglomerated iron ore by volatiles released by pyrolysis of lean-grade non-coking coal was carried out at temperature from 1050 to 1200°C for 10-120 min. The reduced samples were characterized by scanning electron microscopy, energy-dispersive X-ray spectroscopy, and chemical analysis. A good degree of metallization and reduction was achieved. Gas diffusion through the solid was identified as the reaction-rate-controlling resistance; however, during the initial period, particularly at lower temperatures, resistance to interfacial chemical reaction was also significant, though not dominant. The apparent rate constant was observed to increase marginally with decreasing size of the particles constituting the nuggets. The apparent activation energy of reduction was estimated to be in the range from 49.640 to 51.220 kJ/mol and was not observed to be affected by the particle size. The sulfur and carbon contents in the reduced samples were also determined.

  14. NO x Reduction in the Iron Ore Sintering Process with Flue Gas Recirculation

    NASA Astrophysics Data System (ADS)

    Yu, Zhiyuan; Fan, Xiaohui; Gan, Min; Chen, Xuling; Lv, Wei

    2017-09-01

    Flue gas recirculation (FGR) has been implemented for exhaust gas emissions reduction in iron ore sintering. However, the mechanism of NO x reduction through FGR is still unclear. In this paper, the laboratory pot-grate sintering test showed a 30% reduction in gas flow and 15.51% reduction in NO x emissions achieved with a 30% FGR ratio, and the sinter indexes almost matched those of the conventional process. In the sinter zone, NO-CO catalytic reduction occurs in the range of 500-900°C. When the sinter temperature is 700°C, the highest nitrogen reduction ratio (NRR) achieved is 8%; however, the NO x reduction is inhibited as the post-combustion of CO starts when the temperature increases beyond 700°C. NO x in the flue gas is mainly a product of the fuel combustion in the combustion zone, as the nitrogen conversion rate reaches 50-60%, because the N-containing intermediates exist during the fuel combustion. The existence of NO in the FGR gas inhibits the NO x generation from the fuel combustion, and the NO elimination—through the NO-carbon reaction—is significant in the combustion zone. The NRR in the combustion zone reaches a range of 18-20%.

  15. THE REMEDIATION OF ABANDONED IRON ORE MINE SUBSIDENCE IN ROCKAWAY TONWSHIP, NEW JERSEY

    SciTech Connect

    Gary Gartenberg

    2003-02-01

    This report represents the tenth Semi-Annual Technical Progress Report issued in connection with the subsidence remediation projects undertaken by Rockaway Township in Morris County, New Jersey. This report provides a summary of the major project work accomplished during this reporting period and contemplated for the subsequent reporting period. This report is issued as part of the project reporting provisions set forth in the Cooperators Agreement between the United States Government-Department of Energy, and Rockaway Township. The purpose of the Cooperators Agreement is for the Department of Energy to provide technical and financial assistance in a coordinated effort with Rockaway Township to develop and implement a multi-phased plan to remediate ground stability problems associated with abandoned mining activity. Primarily during the 1800's, extensive iron ore mining and prospecting was undertaken in Rockaway Township, part of the Dover District Mining region in Morris County. The abandoned mining activity has resulted in public safety hazards associated with ground collapse and surface subsidence features evolving in both developed and undeveloped areas within Rockaway Township. At the Green Pond Mine site at the Township Compost Storage Facility, engineering continued during this reporting period toward development of the Construction Plans and Technical Specifications for the remediation work. At the Mt. Hope Road subsidence, surface monitoring was conducted periodically at the work area and adjacent areas after the January 2000 construction effort.

  16. THE REMEDIATION OF ABANDONED IRON ORE MINE SUBSIDENCE IN ROCKAWAY TOWNSHIP, NEW JERSEY

    SciTech Connect

    Gary Gartenberg

    2003-12-01

    This report represents the thirteenth Technical Progress Report issued in connection with the subsidence remediation projects undertaken by Rockaway Township in Morris County, New Jersey. This report provides a summary of the major project work accomplished during this semi annual reporting period and contemplated for the subsequent reporting period. This report is issued as part of the project reporting provisions set forth in the Cooperators Agreement between the United States Government--Department of Energy, and Rockaway Township. The purpose of the Cooperators Agreement is for the Department of Energy to provide technical and financial assistance in a coordinated effort with Rockaway Township to develop and implement a multi-phased plan to remediate ground stability problems associated with abandoned mining activity. Primarily during the 1800's, extensive iron ore mining and prospecting was undertaken in Rockaway Township, part of the Dover District Mining region in Morris County. The abandoned mining activity has resulted in public safety hazards associated with ground collapse and surface subsidence features evolving in both developed and undeveloped areas within Rockaway Township. At the Green Pond Mine site at the Township's Jacobs Road Compost Storage Facility, construction was completed during this reporting period and surface monitoring began. Surface monitoring was conducted periodically at the Mt. Hope Road subsidence work area and adjacent areas after the January 2000 construction effort.

  17. Unintentional production of persistent chlorinated and brominated organic pollutants during iron ore sintering processes.

    PubMed

    Li, Sumei; Liu, Guorui; Zheng, Minghui; Liu, Wenbin; Li, Jinhui; Wang, Mei; Li, Changliang; Chen, Yuan

    2017-06-05

    Iron ore sintering (SNT) processes are major sources of unintentionally produced chlorinated persistent organic pollutants (POPs), including polychlorinated dibenzo-p-dioxins/dibenzofurans (PCDD/Fs), polychlorinated biphenyls (PCBs), and polychlorinated naphthalenes (PCNs). However, few studies of emissions of brominated POPs, such as polybrominated dibenzo-p-dioxins/dibenzofurans (PBDD/Fs) and polybrominated diphenyl ethers (PBDEs), during SNT have been performed. Stack gas and fly ash samples from six typical SNT plants in China were collected and analyzed to determine the concentrations and profiles of PCDD/Fs, PCBs, PCNs, PBDD/Fs, and PBDEs, as well as any correlations among these compounds. The PCDD/F, PCB, PCN, PBDD/F, and PBDE emission factors were 2.47, 0.61, 552, 0.32, and 107μgt(-1), respectively (109, 4.07, 10.4, 4.41 and 0.02ng toxic equivalents t(-1), respectively). PCBs were the most abundant compounds by mass, while PCNs were the next most abundant, contributing 51% and 42% to the total POP concentration, respectively. However, PCDD/Fs were the dominant contributors to the chlorinated and brominated POP toxic equivalent concentrations, contributing 89% to the total toxic equivalent concentration. The PCDD/F and other chlorinated and brominated POP concentrations were positively correlated, indicating that chlorinated and brominated POP emissions could be synergistically decreased using the best available technologies/best environmental practices already developed for PCDD/Fs.

  18. Clusia hilariana and Eugenia uniflora as bioindicators of atmospheric pollutants emitted by an iron pelletizing factory in Brazil.

    PubMed

    da Silva, Luzimar Campos; de Araújo, Talita Oliveira; Siqueira-Silva, Advanio Inácio; Pereira, Tiago Augusto Rodrigues; Castro, Letícia Nalon; Silva, Eduardo Chagas; Oliva, Marco Antonio; Azevedo, Aristéa Alves

    2017-10-09

    The objectives of this work were to evaluate if the pollution emitted by the pelletizing factory causes visual symptoms and/or anatomical changes in exposed Eugenia uniflora and Clusia hilariana, in active biomonitoring, at different distances from a pelletizing factory. We characterize the symptomatology, anatomical, and histochemistry alterations induced in the two species. There was no difference in the symptomatology in relation to the different distances of the emitting source. The foliar symptoms found in C. hilariana were chlorosis, necrosis, and foliar abscission and, in E. uniflora, were observed necrosis punctuais, purple spots in the leaves, and increase in the emission of new leaves completely purplish. The two species presented formation of a cicatrization tissue. E. uniflora presented reduction in the thickness of leaf. In C. hilariana, it was visualized hyperplasia of the cells and the adaxial epidermis did not appear collapsed due to thick cuticle and cuticular flanges. Leaves of C. hilariana showed positive staining for iron, protein, starch, and phenolic compounds. E. uniflora showed positive staining for total phenolic compounds and starch. Micromorphologically, there was accumulation of particulate matter on the leaf surface, obstruction of the stomata, and scaling of the epicuticular wax in both species. It was concluded that the visual and anatomical symptoms were efficient in the diagnosis of the stress factor. C. hilariana and E. uniflora showed to be good bioindicators of the atmospheric pollutants emitted by the pelletizing factory.

  19. The control of H2S in biogas using iron ores as in situ desulfurizers during anaerobic digestion process.

    PubMed

    Zhou, Qiying; Jiang, Xia; Li, Xi; Jiang, Wenju

    2016-09-01

    In this study, five kinds of iron ores, limonite, hematite, manganese ore, magnetite and lava rock, were used as the in situ desulfurizers in the anaerobic digestion reactors to investigate their effects on controlling H2S in biogas. The results show that the addition of the five iron ores could significantly control the content of H2S in biogas, with the best performance for limonite. As limonite dosages increase (10-60 g/L), the contents of H2S in biogas were evidently decreased in the digesters with different initial sulfate concentrations (0-1000 mg/L). After the anaerobic digestion, the removed sulfur was mostly deposited on the surface of limonite. A possible mechanism of H2S control in biogas by limonite was proposed preliminarily, including adsorption, FeS precipitation, and Fe (III) oxidation. The results demonstrated that limonite was a promising in situ desulfurizer for controlling H2S in biogas with low cost and high efficiency.

  20. Iron isotope and REE+Y composition of the Cauê banded iron formation and related iron ores of the Quadrilátero Ferrífero, Brazil

    NASA Astrophysics Data System (ADS)

    Mendes, Mônica; Lobato, Lydia M.; Kunzmann, Marcus; Halverson, Galen P.; Rosière, Carlos A.

    2017-02-01

    The Minas Supergroup banded iron formations (BIFs) of the Brazilian Quadrilátero Ferrífero (QF) mineral province experienced multiple deformational events synchronous with hypogene mineralization, which resulted in the metamorphism of BIFs to itabirites and their upgrade to high-grade iron ore. Here, we present rare earth element and yttrium (REE+Y) compositions together with iron isotope ratios of itabirites and their host iron orebodies from 10 iron deposits to constrain environmental conditions during BIF deposition and the effects of hypogene iron enrichment. The REE+Y characteristics of itabirites (positive Eu anomaly and LREE depletion) indicate hydrothermal iron contribution to the Minas basin. Iron isotope data and Ce anomalies suggest BIFs were precipitated by a combination of anoxic biological-mediated ferrous iron oxidation and abiotic oxidation in an environment with free oxygen (such as an oxygen oasis), perhaps related to increase in oxygen concentrations before the Great Oxidation Event (GOE). The similarity of the REE+Y composition of the itabirites from the different QF deformational domains, as well as to other Superior-type BIFs, indicates that the metamorphism and synchronous hydrothermal mineralization did not significantly affect the geochemical signature of the original BIFs. However, iron isotope compositions of iron ore vary systematically between deformational domains of the QF, likely reflecting the specific mineralization features in each domain.

  1. Iron isotope and REE+Y composition of the Cauê banded iron formation and related iron ores of the Quadrilátero Ferrífero, Brazil

    NASA Astrophysics Data System (ADS)

    Mendes, Mônica; Lobato, Lydia M.; Kunzmann, Marcus; Halverson, Galen P.; Rosière, Carlos A.

    2016-04-01

    The Minas Supergroup banded iron formations (BIFs) of the Brazilian Quadrilátero Ferrífero (QF) mineral province experienced multiple deformational events synchronous with hypogene mineralization, which resulted in the metamorphism of BIFs to itabirites and their upgrade to high-grade iron ore. Here, we present rare earth element and yttrium (REE+Y) compositions together with iron isotope ratios of itabirites and their host iron orebodies from 10 iron deposits to constrain environmental conditions during BIF deposition and the effects of hypogene iron enrichment. The REE+Y characteristics of itabirites (positive Eu anomaly and LREE depletion) indicate hydrothermal iron contribution to the Minas basin. Iron isotope data and Ce anomalies suggest BIFs were precipitated by a combination of anoxic biological-mediated ferrous iron oxidation and abiotic oxidation in an environment with free oxygen (such as an oxygen oasis), perhaps related to increase in oxygen concentrations before the Great Oxidation Event (GOE). The similarity of the REE+Y composition of the itabirites from the different QF deformational domains, as well as to other Superior-type BIFs, indicates that the metamorphism and synchronous hydrothermal mineralization did not significantly affect the geochemical signature of the original BIFs. However, iron isotope compositions of iron ore vary systematically between deformational domains of the QF, likely reflecting the specific mineralization features in each domain.

  2. Petrogenesis and Fluid inclusions of the Band-e Narges skarn iron ore, Central Iran

    NASA Astrophysics Data System (ADS)

    Nazari, Maliheh; Lotfi, Mohammad; Omran, Neematollah R. N.

    2015-04-01

    The Band Narges iron deposit is located approximately 205km NE of Isfhan and is a small area in the NE of Urumieh- Dokhtar Magmatic Arc, Iran. The skarn hosted in a Cretaceous limestone, intruded by granite and granodiorite. The calcic skarn has experienced two stages of metamorphism: 1) prograde stage, which include endoskarn and exoskarnfacies with clinopyroxene, garnet, scapolite and albite mineralization, and 2) retrograde stage which produced actinolite, epidote, chlorite and apatite assemblage through retrograde alteration. The ore minerals in Band-e Nargesskarn are magnetite, with minor chalcopyrite, pyrrhotite and pyrite. Gange minerals are predominantly diopside, andradite, epidote, chlorite, quartz and calcite. Micro-thermometric measurements yield a homogenization temperature range for skarn alteration of 414 to 448°C, with a salinity of 11 to 13.186 wt.%NaCl equivalent. Fluid inclusions in calcite associated with mineralization generally consist of a vapor bubble and a liquid phase with a rare occurrence of three-phase inclusions. Homogenization temperatures for two phase inclusions vary from 168 °C to 203 °C with a salinity of 0.5 to 2 wt% NaCl equivalent. Homogenization of three phase inclusions was observed between 162 °C to 278 °C with salinity of 4 to 23 wt.%NaCl equivalent. The high-temperature and high-salinity of fluids indicate magmatic nature of the trapped fluids within progradeskarn mineral assemblages in contrast the fluids with lower temprature and lower salinity displaying a possible meteoric source within the retrograde skarn assemblages. Therefore moderate temperature and high-salinity fluids could infer to possible isothermal mixing between the fluids. Key word:Skarn,Band-e Narges,fluid inclusion

  3. Emission characterization of unintentionally produced persistent organic pollutants from iron ore sintering process in China.

    PubMed

    Tian, Bo; Huang, Jun; Wang, Bin; Deng, Shubo; Yu, Gang

    2012-10-01

    Emission of unintentionally produced persistent organic pollutants (Unintentional POPs), including polychlorinated dibenzo-p-dioxins (PCDDs), polychlorinated dibenzofurans (PCDFs), polychorinated biphenyls (PCBs), hexachlorobenzene (HxCBz) and pentachlorobenzene (PeCBz), were investigated in four typical iron ore sintering plants in China. The emission factors and annual mass releases of the Unintentional POPs were calculated. The results indicated that PCDFs contributed more than 60% to the overall toxic equivalent quantity (TEQ) values, while the contribution of the dl-PCBs is relatively low, and only in the range of 8-9%. The dominant congeners of PCDD/Fs and dl-PCBs contributing most to the total TEQ were 1,2,3,7,8-PeCDD, 2,3,4,7,8-PeCDF and PCB-126. With regard to the TEQ contributions, the most abundant homologues were PeCDFs and HxCDD/Fs, followed by PeCDDs and non-ortho dl-PCB, whereas HpCDD/Fs, OCDD/Fs and mono-ortho dl-PCBs almost made no contributions. Due to the massive use of recycled waste in the feeding materials, the average emission factor of PCDD/Fs and dl-PCBs of the four plants was 3.95 μg WHO-TEQ ton(-1). Based on the results, the annual release of PCDD/Fs and dl-PCBs in 2007-2009 were estimated to be 2070 g, 2212 g, and 2307 gWHO-TEQ, respectively. Copyright © 2012 Elsevier Ltd. All rights reserved.

  4. Reducing PAH emissions from the iron ore sintering process by optimizing its operation parameters.

    PubMed

    Chen, Yu-Cheng; Tsai, Perng-Jy; Mou, Jin-Luh

    2009-06-15

    This study set out to reduce polycyclic aromatic hydrocarbon (PAH) emissions from the iron ore sintering process by optimizing its operation parameters obtained from the Taguchi experimental design. Four operating parameters, including the water content (Wc; range = 6.0-7.0 wt %), suction pressure (Ps; range = 1000-1400 mmH2O), bed height (Hb; range = 500-600 mm), and type of hearth layer (HL; including sinter, hematite, and limonite) were selected and conducted on a pilot-scale sinter pot to simulate various sintering operating conditions of a real-scale sinter plant. We found that the resultant optimal combination (Wc = 6.5 wt %, Hb = 600 mm, Ps = 1400 mmH2O, and HL = limonite) could reduce the emission factor of total BaP equivalent concentration (EF(BaPeq)) up to 57.6% in comparison with the current operating condition of a real-scale sinter plant (Wc = 6.5 wt %, Hb = 550 mm, Ps = 1200 mmH2O, and HL = sinter). Through the ANOVA analysis, we found that Ps and Hb were the top two parameters affecting total EF(BaPeq) (accounting, respectively, for 70.9% and 21.2% of the total contribution of the four selected parameters). By examining both the sinter productivity and sinter strength, the values obtained from the optimal combination were quite comparable to those of the current operating condition. The above results further confirm the applicability of the obtained optimal combination for the real-scale sinter plant.

  5. Lung cancer risk and radon exposure in a cohort of iron ore miners in Malmberget, Sweden.

    PubMed

    Jonsson, Håkan; Bergdahl, Ingvar A; Akerblom, Gustav; Eriksson, Kåre; Andersson, Kurt; Kågström, Leif; Järvholm, Bengt; Damber, Lena

    2010-08-01

    Lung cancer caused by radon in miners is a well-known risk. However, the risk estimates vary between studies and between mines. We have studied the dose response-relationship in a Swedish iron ore mine where two other studies have previously reached different risk estimates. As this mine has relatively low radon levels, the results are highly relevant for risk estimation in non-uranium underground mines. A new cohort of 5486 male workers employed from 1923 to 1996 was established. Cumulative radon exposures were assessed based on a large number of measurements, including reconstructions of historical conditions. 122 lung cancer cases occurred during the follow-up period of 1958-2000. The average cumulative exposure in underground workers was 32 kBq year/m(3) (65 working level months (WLM)), experienced over 14.6 years. The excess RR (ERR) per kBq year/m(3) was 0.046 (95% CI 0.015 to 0.077; 0.022 ERR/WLM). Confounding by quartz may affect these results but appears to account only for 10-20% of the risk. The results for squamous cell and small cell lung cancer were 0.049 and 0.072, respectively. However, no increased risk was observed for adenocarcinoma (0.000 ERR per kBq year/m(3), 95% CI -0.017 to 0.017). Our overall risk estimate is about half of that found in the first Malmberget study but twice that found in the same cohort in the previously published pooled analysis. Radon did not increase the risk for adenocarcinoma in the lung.

  6. Dose assessment from chronic exposure to industrial NORM in iron ore processing.

    PubMed

    Dal Molin, Franck; Fisher, Raymond; Frost, David; Anderson, David R; Read, David

    2017-09-05

    Radiological exposures due to naturally occurring radioactive material (NORM) can occur during a wide range of work-related activities in the mineral processing and chemical industries. However, evaluation of such exposures in industrial settings remains a difficult exercise owing inter alia to the large number of personnel, operations and plants affected; assumptions that often have to be made concerning the actual duration and frequency of exposures; the complex chemistry and radioactive disequilibria involved and typically, the paucity of historical data. In our study, the challenges associated with assessing chronic exposure to fugitive dust enriched in 210Pb and 210Po and the determination of the associated internal dose by inhalation and ingestion are described by reference to a case study undertaken at an iron ore sintering plant between June 2013 and July 2015. The applicability of default dose coefficients and biokinetic models provided by the International Commission for Radiological Protection (ICRP) was verified by combining air and dust monitoring with information on the characteristics of the aerosols and in-vitro solubility experiments. The disparity between particulate matter 100 microns or less in diameter (PM100), particulate matter 10 microns or less in diameter (PM10) and 210Pb/210Po activity concentrations observed over the different monitoring campaigns and sampling locations confirmed that use of positional short-term monitoring surveys to extrapolate intake over a year was not appropriate and could lead to unrealistic intake and dose figures. Personal air sampling is more appropriate for estimating the dose in such situations, though it is not always practical and may collect insufficient quantities of material for radiochemical analysis; this is an important constraint when dealing with low specific activity materials. © 2017 IOP Publishing Ltd.

  7. Dose assessment from chronic exposure to industrial NORM in iron ore processing.

    PubMed

    Dal-Molin, Franck; Fisher, Raymond; Frost, David; Anderson, David R; Read, David

    2017-06-26

    Radiological exposures due to naturally occurring radioactive material (NORM) can occur during a wide range of work-related activities in the mineral processing and chemical industries. However, evaluation of such exposures in industrial settings remains a difficult exercise owing inter alia to the large number of personnel, operations and plants affected; assumptions that often have to be made concerning the actual duration and frequency of exposures; the complex chemistry and radioactive disequilibria involved and typically, the paucity of historical data. In our study, the challenges associated with assessing chronic exposure to fugitive dust enriched in (210)Pb and (210)Po and the determination of the associated internal dose by inhalation and ingestion are described by reference to a case study undertaken at an iron ore sintering plant between June 2013 and July 2015. The applicability of default dose coefficients and biokinetic models provided by the International Commission for Radiological Protection was verified by combining air and dust monitoring with information on the characteristics of the aerosols and in-vitro solubility experiments. The disparity between particulate matter 100 microns or less in diameter (PM100), particulate matter 10 microns or less in diameter (PM10) and (210)Pb/(210)Po activity concentrations observed over the different monitoring campaigns and sampling locations confirmed that use positional short-term monitoring surveys to extrapolate intake over a year was not appropriate and could lead to unrealistic intake and dose figures. Personal air sampling is more appropriate for estimating the dose in such situations, though it is not always practical and may collect insufficient quantities of material for radiochemical analysis; this is an important constraint when dealing with low specific activity materials.

  8. THE REMEDIATION OF ABANDONED IRON ORE MINE SUBSIDENCE IN ROCKAWAY TOWNSHIP, NEW JERSEY

    SciTech Connect

    Gary Gartenberg, P.E., P.P.

    2001-04-01

    This report represents the sixth Semi-Annual Technical Progress Report issued in connection with the subsidence remediation projects undertaken by Rockaway Township in Morris County, New Jersey. This report provides a summary of the major project work accomplished during this reporting period and contemplated for the subsequent reporting period. This report is issued as part of the project reporting provisions set forth in the Cooperators Agreement between the United States Government--Department of Energy, and Rockaway Township. The purpose of the Cooperators Agreement is for the Department of Energy to provide technical and financial assistance in a coordinated effort with Rockaway Township to develop and implement a multi-phased plan to remediate ground stability problems associated with abandoned mining activity. Primarily during the 1800's, extensive iron ore mining and prospecting was undertaken in Rockaway Township, part of the Dover District Mining region in Morris County. The abandoned mining activity has resulted in public safety hazards associated with ground collapse and surface subsidence features evolving in both developed and undeveloped areas within Rockaway Township. At the White Meadow Mine site, after amended specifications were prepared and continued negotiations took place with the Property Owner, the property ownership was transferred during the reporting period. As a result in the change in property ownership, the remediation project was then to be done by the new Property Owner out of the responsibility of Rockaway Township under this Cooperators Agreement. At the Mt. Hope Road subsidence, surface monitoring was conducted at the work area and adjacent areas after the January 2000 construction effort. At the Green Pond Mine site at the Township Compost Storage Facility, no additional field work was undertaken during this reporting period subsequent to the previous completion of the geophysical survey. With the termination of the White Meadow

  9. THE REMEDIATION OF ABANDONED IRON ORE MINE SUBSIDENCE IN ROCKAWAY TOWNSHIP, NEW JERSEY

    SciTech Connect

    Gary Gartenberg, P.E., P.P.

    2001-04-01

    This report represents the seventh Semi-Annual Technical Progress Report issued in connection with the subsidence remediation projects undertaken by Rockaway Township in Morris County, New Jersey. This report provides a summary of the major project work accomplished during this reporting period and contemplated for the subsequent reporting period. This report is issued as part of the project reporting provisions set forth in the Cooperators Agreement between the United States Government--Department of Energy, and Rockaway Township. The purpose of the Cooperators Agreement is for the Department of Energy to provide technical and financial assistance in a coordinated effort with Rockaway Township to develop and implement a multi-phased plan to remediate ground stability problems associated with abandoned mining activity. Primarily during the 1800's, extensive iron ore mining and prospecting was undertaken in Rockaway Township, part of the Dover District Mining region in Morris County. The abandoned mining activity has resulted in public safety hazards associated with ground collapse and surface subsidence features evolving in both developed and undeveloped areas within Rockaway Township. At the Green Pond Mine site at the Township Compost Storage Facility, research and preliminary design was performed during this reporting period toward development of the engineering plans and Technical Specifications for the remediation work. At the White Meadow Mine site, the remediation project was conducted last reporting period by others, out of the responsibility of Rockaway Township under this Cooperators Agreement. At the Mt. Hope Road subsidence, surface monitoring was conducted at the work area and adjacent areas after the January 2000 construction effort.

  10. The Remediation of Abandoned Iron Ore Mine Subsidence in Rockaway Township, New Jersey

    SciTech Connect

    Gartenberg, Gary; Poff, Gregory

    2010-06-30

    This report represents the twenty-seventh and Final Technical Progress Report issued in connection with the subsidence remediation projects undertaken by Rockaway Township in Morris County, New Jersey. This report provides a summary of the major project work accomplished during this last reporting period ending June 30, 2010 and a summary of the work accomplished since the agreement inception in 1997. This report is issued as part of the project reporting provisions set forth in the Cooperator's Agreement between the United States Government - Department of Energy, and Rockaway Township. The purpose of the Cooperator's Agreement is for the Department of Energy to provide technical and financial assistance in a coordinated effort with Rockaway Township to develop and implement a multi-phased plan to remediate ground stability problems associated with abandoned mining activity. Primarily during the 1800's, extensive iron ore mining and prospecting was undertaken in Rockaway Township, part of the Dover District Mining region in Morris County. The abandoned mining activity has resulted in public safety hazards associated with ground collapse and surface subsidence features evolving in both developed and undeveloped areas within Rockaway Township. At the Green Pond Mine site at the Township's Jacobs Road Compost Storage Facility, surface monitoring continued after completion of construction in September 2003. Surface monitoring was conducted periodically at the Mt. Hope Road subsidence work area and adjacent areas after the January 2000 construction effort. In March 2007, a seventh collapse occurred over a portion of the White Meadow Mine in a public roadway at the intersection of Iowa and Erie Avenues in Rockaway Township. After test drilling, this portion of the mine was remediated by drilling and grouting the stopes.

  11. THE REMEDIATION OF ABANDONED IRON ORE MINE SUBSIDENCE IN ROCKAWAY TOWNSHIP, NEW JERSEY

    SciTech Connect

    Gary Gartenberg, P.E., P.P.

    1999-10-01

    This report represents the fourth Semi-Annual Technical Progress Report issued in connection with the subsidence remediation projects undertaken by Rockaway Township in Morris County, New Jersey. This report provides a summary of the major project work accomplished during this reporting period and contemplated for the subsequent reporting period. This report is issued as part of the project reporting provisions set forth in the Cooperators Agreement between the United States Government--Department of Energy, and Rockaway Township. The purpose of the Cooperators Agreement is for the Department of Energy to provide technical and financial assistance in a coordinated effort with Rockaway Township to develop and implement a multi-phased plan to remediate ground stability problems associated with abandoned mining activity. Primarily during the 1800's, extensive iron ore mining and prospecting was undertaken in Rockaway Township, part of the Dover District Mining region in Morris County. The abandoned mining activity has resulted in public safety hazards associated with ground collapse and surface subsidence features evolving in both developed and undeveloped areas within Rockaway Township. During this reporting period the Engineering Design for remediation of the surface safety hazards associated with the White Meadow Mine was completed. Construction Plans and Technical Specifications were completed and competitive bids were solicited by the Township for completion of the work. The electrical resistivity survey analysis and report was completed for the Green Pond Mines site at the Township Compost Storage Facility. The geophysical survey results confirmed evidence of abandoned mining activity at the Green Pond Mine site which was previously identified. During this reporting period, the time frame of the Cooperative Agreement between the Township and the Department of Energy was extended. An additional site of subsidence with in the Township related to abandoned mining

  12. Mechanism of unintentionally produced persistent organic pollutant formation in iron ore sintering.

    PubMed

    Sun, Yifei; Liu, Lina; Fu, Xin; Zhu, Tianle; Buekens, Alfons; Yang, Xiaoyi; Wang, Qiang

    2016-04-05

    Effects of temperature, carbon content and copper additive on formation of chlorobenzenes (CBzs) and polychlorinated biphenyls (PCBs) in iron ore sintering were investigated. By heating simulated fly ash (SFA) at a temperature range of 250-500°C, the yield of both CBzs and PCBs presented two peaks of 637ng/g-fly ash at 350°C and 1.5×10(5)ng/g-fly ash at 450°C for CBzs, and 74ng/g-fly ash at 300°C and 53ng/g-fly ash at 500°C. Additionally, in the thermal treatment of real fly ash (RFA), yield of PCBs displayed two peak values at 350°C and 500°C, however, yield of CBzs showed only one peak at 400°C. In the thermal treatment of SFA with a carbon content range of 0-20wt% at 300°C, both CBzs and PCBs obtained the maximum productions of 883ng/g-fly ash for CBzs and 127ng/g-fly ash for PCBs at a 5wt% carbon content. Copper additives also affected chlorinated aromatic formation. The catalytic activity of different copper additives followed the orders: CuCl2∙2H2O>Cu2O>Cu>CuSO4>CuO for CBzs, and CuCl2∙2H2O>Cu2O>CuO>Cu>CuSO4 for PCBs.

  13. The origin of terrestrial pisoliths and pisolitic iron ore deposits: Raindrops and sheetwash in a semi-arid environment

    NASA Astrophysics Data System (ADS)

    Lascelles, Desmond F.

    2016-07-01

    Ooliths evidently form by chemical precipitation in limnic, paralic, fluvial and marine environments, pisoliths, however, appear to be restricted to terrestrial environments. Typically composed of iron, aluminium and manganese sesquioxides with minor admixtures of quartz and kaolinite, they are widely distributed in tropical to subtropical regions overlying deeply weathered soil profiles. Although iron-, aluminium- and manganese-rich end members are important sources of these metals, their genesis is still enigmatic; their formation has never been observed or produced experimentally and current models for their origin are little more than guesses. A new model is presented based on a unique personal observation in which pisoliths are formed by the action of charged raindrops during thunderstorms impacting on dry deeply weathered powdery soils. The pisoliths are transported across pediments by sheetwash, accumulating as thick deposits in the valley floors. Pisolites are characteristically unfossiliferous and typically clearly pedogenic. The absence of fine depositional layering, fossil seeds, leaves and pollen in pisolites is explained by bioturbation and the action of soil organisms during extended pedogenesis while the major coarse bedding features derive from erosional and depositional events in the evolution of the pediment. Pisolitic iron ores (aka channel iron deposits, CID) are a special case of transported pisolitic ferricrust that form an important resource of medium grade iron ore (57-60 wt% Fe) in the Pilbara Region of Western Australia. Apart from minor deposits in the northern Yilgarn Province of Western Australia, they have not been found elsewhere. They differ from normal transported ferricrust and terrestrial pisolites not only in the exceptionally high iron and low alumina and silica content but also in containing abundant fossilised wood particles.

  14. High resolution remote sensing and potential analysis of iron ore prospecting ——Taking Datong Township,West KunLun Area for example

    NASA Astrophysics Data System (ADS)

    LI, J. Q.; YI, H.; REN, G. L.; GAO, T.; YANG, M.; Han, H. H.; YANG, J. L.

    2016-11-01

    By the high resolution remote sensing anomaly verification, two magnetite ore belt was fist found in the paleoproterozoic Kulangnagu group complex(Pt1 K) at Datong township area. Which located in the southeast of West KunLu Taxkorgan iron deposit prospect area. The magnetite presents ribbon, lenticular, hosted in quartz schist with marble stratum. Based on the regional stratigraphic paleogeographic environment, primary rock formation, ore controlling environment geological background analysis, think that the Kulangnagu group complex have the potential to find metamorphosed sedimentary iron ore. Based on the analysis of high resolution remote sensing, combined with geochemical and geophysical data, We discussed the ore prospecting area and put forward two magnetite favorable prospecting area, one at the south of Datong township area, another at the southeast of Bulunmusha township, given the direction For the next step of prospecting.

  15. In situ observation of reduction kinetics and 2D mapping of chemical state for heterogeneous reduction in iron-ore sinters

    NASA Astrophysics Data System (ADS)

    Kimura, M.; Murao, R.; Ohta, N.; Noami, K.; Uemura, Y.; Niwa, Y.; Kimijima, K.; Takeichi, Y.; Nitani, H.

    2016-05-01

    Iron-ore sinters constitute the major component of the iron-bearing burden in blast furnaces, and the mechanism of their reduction is one of the key processes in iron making. The heterogeneous reduction of sintered oxides was investigated by the combination of X-ray fluorescence and absorption fine structure, X-ray diffraction, and computed tomography. Two - dimensional mapping of the chemical states (CSs) was performed. The iron CSs FeIII, FeII, and Fe0 exhibited a heterogeneous distribution in a reduced sinter. The reduction started near micro pores, at iron-oxide grains rather than calcium-ferrite ones. The heterogeneous reduction among grains in a sinter may cause the formation of micro cracks. These results provide fundamental insights into heterogeneous reduction schemes for iron-ore sinters.

  16. Lung cancer and exposure to quartz and diesel exhaust in Swedish iron ore miners with concurrent exposure to radon.

    PubMed

    Bergdahl, Ingvar A; Jonsson, Håkan; Eriksson, Kåre; Damber, Lena; Järvholm, Bengt

    2010-08-01

    Studies of underground miners have documented an increased risk of lung cancer mainly linked to radon exposure but possibly influenced by other concurrent exposures. A cohort study was carried out in 8321 iron ore miners with low exposure to radon, employed in 1923-1998 and followed up for lung cancer in 1958-2000. Historical exposures to radon, crystalline silica and diesel exhaust were assessed. Data including exposure to radon, quartz and diesel exhaust from another mine with higher exposure to radon were reanalysed. Miners had increased risk for lung cancer (SIR 1.48 (95% CI 1.22 to 1.78), based on 112 cases during 227,000 person-years). The increased risk could not be explained by exposure to radon or diesel exhaust but was associated with exposure to crystalline silica: SIR 0.96 (0.53 to 1.62), 1.45 (1.10 to 1.87), 1.99 (1.31 to 2.90) and 1.77 (0.92 to 3.10) in groups with exposure to 0, 0-2, 2-5 and >5 mg years/m3, respectively. Reanalysis of data from the other mine indicated that quartz was a possible confounder in the analysis of relationship between radon and lung cancer. In the highest radon exposed group, the point estimate for the RR decreased from 5.65 to 3.90 when adjusting for concurrent exposure to quartz. Crystalline silica, a known carcinogen, probably affects lung cancer risk in iron ore miners. The main implication of the results is for interpretation of the dose-response curve for radon and lung cancer in underground iron ore miners. Since exposure to radon and quartz is often correlated, quartz exposure can be an important confounder.

  17. Structural-chemical features and morphology of glauconites in sedimentary iron ore of Bakchar prospect (Western Siberia)

    NASA Astrophysics Data System (ADS)

    Rudmin, M.; Reva, I.; Gunko, A.; Mazurov, A.; Abramova, R.

    2015-11-01

    The research embraces the investigation results of glauconites in Bakchar iron ore occurrences to evaluate the potential diversified commercial application of this mineral. The following lab methods were used to analyze the morphology, chemical composition and structure of glauconites: granulometric analysis, optical microscopy, electron microscopy, X-ray fluorescence analysis, atomic arc-emission analysis and infrared spectroscopy. Glauconite was classified according to morphology and grain color and chemical composition and some specific characteristics were also determined (relative content of absorbed water, random distribution of smectite flakes within the grain structures). The research results showed that pistacho-green glauconite grains are less subjected to alteration than greenish-yellow grains due to the content of potassium, iron, absorbed water and organic impurities.

  18. Thermodynamic analysis of the carbothermic reduction of a high-phosphorus oolitic iron ore by FactSage

    NASA Astrophysics Data System (ADS)

    Yu, Wen; Tang, Qiong-yao; Chen, Jiang-an; Sun, Ti-chang

    2016-10-01

    A thermodynamic analysis of the carbothermic reduction of high-phosphorus oolitic iron ore (HPOIO) was conducted by the FactSage thermochemical software. The effects of temperature, C/O ratio, additive types, and dosages both on the reduction of fluorapatite and the formation of liquid slag were studied. The results show that the minimum thermodynamic reduction temperature of fluorapatite by carbon decreases to about 850°C, which is mainly ascribed to the presence of SiO2, Al2O3, and Fe. The reduction rate of fluorapatite increases and the amount of liquid slag decreases with the rise of C/O ratio. The reduction of fluorapatite is hindered by the addition of CaO and Na2CO3, thereby allowing the selective reduction of iron oxides upon controlled C/O ratio. The thermodynamic results obtain in the present work are in good agreement with the experimental results available in the literatures.

  19. Key parameters for low-grade fine-grained iron ore valorization: lower environmental impact through reduced waste.

    NASA Astrophysics Data System (ADS)

    Wagner, Christiane; Orberger, Beate; Tudryn, Alina; Baptiste, Benoît; Wirth, Richard; Morgan, Rachel; Miska, Serge

    2016-04-01

    In low-grade banded iron formations (BIFs), a large part of the iron is related to micro- and nano- metric iron-bearing inclusions within quartz and/or carbonates, mainly dolomite (~ 20 to 50 μm). Low-grade fine grained iron ore present two types of environmental risks: a) they are often stocked as tailings. For example, the recent disaster (5th of November 2015) in the Minas Gerais district, Brazil, was caused by the collapse of the Fundão tailings dam at an open cast mine; b) during beneficiation significant amounts of dust are generated also leading to metal loss. A laminated BIF studied from a drill core at Àguas Claras Mine, Quadrilátero Ferrífero, Brazil, contains 26.71 wt. % total iron, 0.2 wt. % SiO2, 0.32 wt.% MnO, 15.46 wt. % MgO, 22.32 wt.% CaO, 0.09 wt. % P2O5, < 0.05 wt. % Al2O3, 0.15 wt. % H2O and 34.08 wt. % CO2. Environmental hazardous elements are present as traces (As: 3-20 ppm, Cd: 0-0.7 ppm; Cr: 0.05-60 ppm, Pb: up to 55 ppm; U: up to 8 ppm). Dolomite and quartz bands alternate with hematite bands. Raman spectroscopy, X-ray diffraction and FIB-TEM analyses reveal that the micro- and nano- metric inclusions in dolomite are hematite and minor goethite, partly occurring as clusters in voids. Curie Balance analyses were carried out at different heating steps and temperatures on whole rock samples and a synthetic mix of decarbonated sample and pure dolomite. X-ray diffraction on the products of the heating experiments shows that that hematite is stable and new phases: magnesioferrite (MgFe2O4), lime (CaO), periclase (MgO), portlandite (Ca(OH)2) and srebrodoskite (Ca2Fe2O5) were formed between 680 °C and 920 °C. These findings promote the economic use of low grade ores rather than their stockpiling as tailings. The presence of OH-bearing goethite reduces the sintering temperature. After having separated coarse hematite from barren dolomite and quartz, a low temperature sintering of the inclusion-bearing dolomite/quartz leads to transformations

  20. Pelletization of fine coals. Technical progress report, March 1, 1992--May 31, 1992

    SciTech Connect

    Sastry, K.V.S.

    1992-09-01

    The first step consisted of producing a batch of seed pellets (in the size range {minus}4.75+4.00 mm) by pelletizing of 200 g of ground coal with desired additives (surface active agents and binders) and moisture content for 800 revolutions. The seed pellets are obtained by sieving the output from the batch drum. The second step involved the production of finished size pellets by layering the seed pellets with stepwise addition of moist feed which is again produced with desired additives and moisture content. Specifically, 25 g of the {minus}4.75+4.00 mm seed pellets are placed in the drum and 20 g of moist fluffy feed is added every 80 revolutions for five times. After 400 revolutions the pellets are sieved on the 4.75 mm screen and the screen undersize which corresponds to new seeds generated during the layering cycles is discarded. Now, 30 g of moist fluffy feed is added every 50 revolutions for five more cycles. These layered pellets are sieved again and the {minus}9.5+8.00 mm pellets. Coal agglomerates produced by the above described technique are nice and spherical. With our past experience with iron ore pelletization we learnt that as long as sufficient fluffy feed is available for the consumption by the seed pellets, they generally grow by forming layers consuming the feed rather than grow by coalescence. This is found to be true in the case of coal also. Growth by coalescence of coal pellets is found to yield raspberry type uneven agglomerates. After ascertaining the possibility of producing nice spherical pellets, several experiments have been conducted to develop the above standard procedure for making pellets in a reproducible way and testing them for their quality.

  1. Discrete Element Method Simulations of the Inter-Particle Contact Parameters for the Mono-Sized Iron Ore Particles.

    PubMed

    Li, Tongqing; Peng, Yuxing; Zhu, Zhencai; Zou, Shengyong; Yin, Zixin

    2017-05-11

    Aiming at predicting what happens in reality inside mills, the contact parameters of iron ore particles for discrete element method (DEM) simulations should be determined accurately. To allow the irregular shape to be accurately determined, the sphere clump method was employed in modelling the particle shape. The inter-particle contact parameters were systematically altered whilst the contact parameters between the particle and wall were arbitrarily assumed, in order to purely assess its impact on the angle of repose for the mono-sized iron ore particles. Results show that varying the restitution coefficient over the range considered does not lead to any obvious difference in the angle of repose, but the angle of repose has strong sensitivity to the rolling/static friction coefficient. The impacts of the rolling/static friction coefficient on the angle of repose are interrelated, and increasing the inter-particle rolling/static friction coefficient can evidently increase the angle of repose. However, the impact of the static friction coefficient is more profound than that of the rolling friction coefficient. Finally, a predictive equation is established and a very close agreement between the predicted and simulated angle of repose is attained. This predictive equation can enormously shorten the inter-particle contact parameters calibration time that can help in the implementation of DEM simulations.

  2. Discrete Element Method Simulations of the Inter-Particle Contact Parameters for the Mono-Sized Iron Ore Particles

    PubMed Central

    Li, Tongqing; Peng, Yuxing; Zhu, Zhencai; Zou, Shengyong; Yin, Zixin

    2017-01-01

    Aiming at predicting what happens in reality inside mills, the contact parameters of iron ore particles for discrete element method (DEM) simulations should be determined accurately. To allow the irregular shape to be accurately determined, the sphere clump method was employed in modelling the particle shape. The inter-particle contact parameters were systematically altered whilst the contact parameters between the particle and wall were arbitrarily assumed, in order to purely assess its impact on the angle of repose for the mono-sized iron ore particles. Results show that varying the restitution coefficient over the range considered does not lead to any obvious difference in the angle of repose, but the angle of repose has strong sensitivity to the rolling/static friction coefficient. The impacts of the rolling/static friction coefficient on the angle of repose are interrelated, and increasing the inter-particle rolling/static friction coefficient can evidently increase the angle of repose. However, the impact of the static friction coefficient is more profound than that of the rolling friction coefficient. Finally, a predictive equation is established and a very close agreement between the predicted and simulated angle of repose is attained. This predictive equation can enormously shorten the inter-particle contact parameters calibration time that can help in the implementation of DEM simulations. PMID:28772880

  3. Is outdoor work associated with elevated rates of cerebrovascular disease mortality? A cohort study based on iron-ore mining.

    PubMed

    Björ, Ove; Jonsson, Håkan; Damber, Lena; Burström, Lage; Nilsson, Tohr

    2016-01-01

    A cohort study that examined iron ore mining found negative associations between cumulative working time employed underground and several outcomes, including mortality of cerebrovascular diseases. In this cohort study, and using the same group of miners, we examined whether work in an outdoor environment could explain elevated cerebrovascular disease rates. This study was based on a Swedish iron ore mining cohort consisting of 13,000 workers. Poisson regression models were used to generate smoothed estimates of standardized mortality ratios and adjusted rate ratios, both models by cumulative exposure time in outdoor work. The adjusted rate ratio between employment classified as outdoor work ≥25 years and outdoor work 0-4 years was 1.62 (95 % CI 1.07-2.42). The subgroup underground work ≥15 years deviated most in occurrence of cerebrovascular disease mortality compared with the external reference population: SMR (0.70 (95 % CI 0.56-0.85)). Employment in outdoor environments was associated with elevated rates of cerebrovascular disease mortality. In contrast, work in tempered underground employment was associated with a protecting effect.

  4. Acidity measurement of iron ore powders using laser-induced breakdown spectroscopy with partial least squares regression.

    PubMed

    Hao, Z Q; Li, C M; Shen, M; Yang, X Y; Li, K H; Guo, L B; Li, X Y; Lu, Y F; Zeng, X Y

    2015-03-23

    Laser-induced breakdown spectroscopy (LIBS) with partial least squares regression (PLSR) has been applied to measuring the acidity of iron ore, which can be defined by the concentrations of oxides: CaO, MgO, Al₂O₃, and SiO₂. With the conventional internal standard calibration, it is difficult to establish the calibration curves of CaO, MgO, Al₂O₃, and SiO₂ in iron ore due to the serious matrix effects. PLSR is effective to address this problem due to its excellent performance in compensating the matrix effects. In this work, fifty samples were used to construct the PLSR calibration models for the above-mentioned oxides. These calibration models were validated by the 10-fold cross-validation method with the minimum root-mean-square errors (RMSE). Another ten samples were used as a test set. The acidities were calculated according to the estimated concentrations of CaO, MgO, Al₂O₃, and SiO₂ using the PLSR models. The average relative error (ARE) and RMSE of the acidity achieved 3.65% and 0.0048, respectively, for the test samples.

  5. Imaging the state of the rock mass in the Kiirunavaara iron ore mine, Sweden, using local event tomography

    NASA Astrophysics Data System (ADS)

    Lund, Björn; Berglund, Karin; Tryggvason, Ari; Dineva, Savka; Jonsson, Linda

    2017-04-01

    Induced seismic events in a mining environment are a potential hazard, but they can be used to gain information about the rock mass in the mine which otherwise would be very difficult to obtain. In this study we use approximately 1.2 million mining induced seismic events in the Kiirunavaara iron ore mine in northernmost Sweden to image the rock mass using local event travel-time tomography. In addition, relocation of the events significantly improves the possibility to infer structural information and rock damage. The Kiirunavaara mine is one of the largest underground iron ore mines in the world. The ore body is a magnetite sheet of 4 km length, with an average thickness of 80 m, which dips approximately 55° to the east. Mining production is now at a depth of 785 - 855 m. During 2015 the seismic system in the mine recorded on average approximately 1,000 local seismic events per day. The events are of various origins such as shear slip on fractures, non-shear events and blasts, with magnitudes of up to 2.5. We use manually picked P- and S-waves in the tomography and we require that both phases are present as we found that events from the routine processing need screening for anomalous P- versus S-travel times, indicating occasional erroneous phase associations. For the tomography we use the 3D local earthquake tomography code PStomo_eq (Tryggvason et al., 2002), which we adjusted to the mining scale. The study volume is 1.2 x 1.8 x 1.8 km and the velocity model grid size is 10x10x10 meter. The tomographic images show clearly defined regions of high and low velocities. Low velocity zones are associated with mapped clay zones and areas of mined out ore, and also with the near-ore tunnel infrastructure in the foot-wall. We also see how the low S-velocity anomaly continues to depth below the current mining levels, following the inferred direction of the ore. The tomography shows higher P- and S-velocities in the foot-wall away from the areas of mine infrastructure. We

  6. Effects of simulated deposition of acid mist and iron ore particulate matter on photosynthesis and the generation of oxidative stress in Schinus terebinthifolius Radii and Sophora tomentosa L.

    PubMed

    Kuki, Kacilda Naomi; Oliva, Marco Antônio; Pereira, Eduardo Gusmão; Costa, Alan Carlos; Cambraia, José

    2008-09-15

    Particulate matter is a natural occurrence in the environment, but some industries, such as the iron ore sector, can raise the total amount of particles in the atmosphere. This industry is primarily a source of iron and sulfur dioxide particulates. The effects of the pollutants from the iron ore industries on representatives of restinga vegetation in a Brazilian coastal ecosystem were investigated using physiological and biochemical measures. Two species, Schinus terebinthifolius and Sophora tomentosa, were exposed to simulated deposition of acid mist and iron ore particulate matter in acrylic chambers in a greenhouse. Parameters such as gas exchange, fluorescence emission, chlorophyll content, total iron content, antioxidant enzyme activity and malondialdehyde content were assessed in order to evaluate the responses of the two species. Neither treatment was capable of inducing oxidative stress in S. terebinthifolius. Nevertheless, the deposition of iron ore particulates on this species increased chlorophyll content, the maximum quantum efficiency of photosystem II and the electron transport rate, while iron content was unaltered. On the other hand, S. tomentosa showed a greater sensitivity to the treatments. Plants of S. tomentosa that were exposed to acid mist had a decrease in photosynthesis, while the deposition of iron particulate matter led to an increase in iron content and membrane permeability of the leaves. The activities of antioxidant enzymes, such as catalases and superoxide dismutase, were enhanced by both treatments. The results suggested that the two restinga species use different strategies to overcome the stressful conditions created by the deposition of particulate matter, either solid or wet. It seems that while S. terebinthifolius avoided stress, S. tomentosa used antioxidant enzyme systems to partially neutralize oxidative stress. The findings also point to the potential use of S. tomentosa as a biomarker species under field conditions.

  7. Application of a water cooling treatment and its effect on coal-based reduction of high-chromium vanadium and titanium iron ore

    NASA Astrophysics Data System (ADS)

    Yang, Song-tao; Zhou, Mi; Jiang, Tao; Guan, Shan-fei; Zhang, Wei-jun; Xue, Xiang-xin

    2016-12-01

    A water cooling treatment was applied in the coal-based reduction of high-chromium vanadium and titanium (V-Ti-Cr) iron ore from the Hongge region of Panzhihua, China. Its effects on the metallization ratio ( η), S removal ratio ( R S), and P removal ratio ( R P) were studied and analyzed on the basis of chemical composition determined via inductively coupled plasma optical emission spectroscopy. The metallic iron particle size and the element distribution of Fe, V, Cr, and Ti in a reduced briquette after water cooling treatment at 1350°C were determined and observed via scanning electron microscopy. The results show that the water cooling treatment improved the η, R S, and R P in the coal-based reduction of V-Ti-Cr iron ore compared to those obtained with a furnace cooling treatment. Meanwhile, the particle size of metallic iron obtained via the water cooling treatment was smaller than that of metallic iron obtained via the furnace cooling treatment; however, the particle size reached 70 μm at 1350°C, which is substantially larger than the minimum particle size required (20 μm) for magnetic separation. Therefore, the water cooling treatment described in this work is a good method for improving the quality of metallic iron in coal-based reduction and it could be applied in the coal-based reduction of V-Ti-Cr iron ore followed by magnetic separation.

  8. High-grade iron ore deposits of the Mesabi Range, Minnesota-product of a continental-scale proterozoic ground-water flow system

    USGS Publications Warehouse

    Morey, G.B.

    1999-01-01

    The Mesabi Range along the north edge of the Paleoproterozoic Penokean orogen in northern Minnesota has produced 3.6 billion metric tons of ore since its discovery in 1890. Of that amount, 2.3 billion metric tons were extracted from hematite- or geothite-rich deposits generally referred to as 'high-grade' ores. The high-grade ores formed as the Biwabik Iron-Formation was oxidized, hydrated, and leached by solutions flowing along open faults and fractures. The source of the ore-forming solutions has been debated since it was first proposed that the ores were weathering products formed by descending meteoritic ground-water flowing in late Mesozoic time. Subsequently others believed that the ores were better explained by ascending solutions, possbily hydrothermal solutions of pre-Phanerzoic age. Neither Wolff nor Gruner could reconcile their observations with a reasonable source for the solutions. In this paper, I build on modern mapping of the Mesabi Range and mine-specific geologic observations summarized in the literature to propose a conceptual model in which the high-grade ores formed from ascending solutions that were part of continent-scale topographic or gravity-driven ground-water system. I propose that the ground-water system was active during the later stages of the development of a coupled fold and thrust belt and foreland basin that formed during the Penokean orogen.

  9. PCDD/F and "Dioxin-like" PCB emissions from iron ore sintering plants in the UK.

    PubMed

    Aries, Eric; Anderson, David R; Fisher, Raymond; Fray, Trevor A T; Hemfrey, Derek

    2006-11-01

    Investigations have been carried out at the three Corus UK sinter plants over the period 2002-2004 to characterise the emissions of both 2,3,7,8-PCDD/Fs and WHO-12 PCBs, to estimate annual mass releases of these organic micro-pollutants using the I-TEF and WHO-TEF schemes, and to investigate the formation of PCBs in the iron ore sintering process. Results showed that the sintering of iron ore produces a characteristic WHO-12 PCB and PCDD/F congener pattern that is substantially the same for all UK sinter plants. With regard to WHO-12 PCBs, the most abundant congeners were typically PCBs 118 (6-9 ngNm(-3)), 105 (2-4 ngNm(-3)) and 77 (2-3 ngNm(-3)). All other WHO-12 PCBs were also detected at concentrations around 1 ngNm(-3). All sinter plants investigated exhibited very similar TEQ concentrations. WHO-12 PCB emissions were in the range 0.042-0.111 ngWHO-TEQNm(-3), whereas PCDD/F emissions ranged from 0.39 to 1.62 ngWHO-TEQNm(-3). PCDF congeners were the main contributors to the overall TEQ in sintering emissions (ca. 85%). Amongst WHO-12 PCBs, PCB 126 was the only noteworthy contributor to total TEQ (ca. 5-7%), a similar contribution to that from PCDDs. Based on the measurements that Corus UK has undertaken at these three sinter plants, annual mass releases of WHO-12 PCBs and PCDD/Fs have been calculated. For UK sinter plants, a total mass release of 29.5 g WHO-TEQ per annum [WHO-12 PCBs+PCDD/Fs] has been estimated, representing 9% of the total PCDD/F emissions to the UK atmosphere. Measurements were also carried out at a UK sinter plant to determine the windleg emission profile of WHO-12 PCBs. Results showed that WHO-12 PCBs were formed in the same regions of the sinter strand as 2,3,7,8-PCDD/Fs, indicating that there was a strong correlation between the formation of WHO-12 PCBs and PCDD/Fs in the iron ore sintering process.

  10. Roasting-induced phase change and its influence on phosphorus removal through acid leaching for high-phosphorus iron ore

    NASA Astrophysics Data System (ADS)

    Yang, Min; Zhu, Qing-shan; Fan, Chuan-lin; Xie, Zhao-hui; Li, Hong-zhong

    2015-04-01

    In the present study, roasting-induced phase change and its influence on phosphorus removal via leaching has been investigated for high-phosphorus iron ore. The findings indicate that phosphorus in the ore is associated with goethite and exists mainly in amorphous Fe3PO7 phase. The phosphorus remains in the amorphous phase after being roasted below 300°C. Grattarolaite (Fe3PO7) is found in samples roasted at 600-700°C, revealing that phosphorus phase is transformed from the amorphous form to crystalline grattarolaite during roasting. Leaching tests on synthesized pure grattarolaite reveal a low rate of phosphorus removal by sulfuric acid leaching. When the roasting temperature is higher than 800°C, grattarolaite is found to react with alumina to form aluminum phosphate, and the reactivity of grattarolaite with alumina increases with increasing roasting temperature. Consequently, the rate of phosphorus removal also increases with increasing roasting temperature due to the formation of acid-soluble aluminum phosphate.

  11. Compositional variation of glauconites in Upper Cretaceous-Paleogene sedimentary iron-ore deposits in South-eastern Western Siberia

    NASA Astrophysics Data System (ADS)

    Rudmin, Maxim; Banerjee, Santanu; Mazurov, Aleksey

    2017-06-01

    Glauconite occurs either as unaltered greenish or as altered brownish variety in Upper Cretaceous-Palaeocene sediments in the southeastern corner of Western Siberia. Studied section within the Bakchar iron-ore deposit includes Ipatovo, Slavgorod, Gan'kino and Lyulinvor formations, which are represented by sandstones, siltstones, claystones and oolitic ironstones of coastal-marine facies. The origin of unaltered glauconite is explained by the ;verdissement theory;. Transgressions during Lower Coniacian, Santonian and Campanian favored the formation of unaltered glauconites in dysoxic to anoxic conditions. Subaerial exposure of glauconite resulted in leaching of potassium, oxidation of iron and formation of iron hydroxides in Upper Coniacian, Maastrichtian and Palaeocene. Glauconite ultimately converts to leptochlorite and hydrogoethite by this alteration. Abundant microscopic gold inclusions, besides sulphides, sulphates, oxides and silicates characterize this glauconite. Mineral inclusions include precious, rare metals and non-ferrous metals. The concentration of gold in glauconite may be as high as 42.9 ppb. Abundant inclusions of various compositions in glauconites indicate enrichment of marine sediments in precious and non-precious metals. While major element composition of glauconites is affected by subaerial exposure, the broadly similar micro-inclusions in both altered and unaltered varieties are possibly related to the comparatively immobile nature of REE and trace elements.

  12. Efficient degradation of Acid Orange 7 in aqueous solution by iron ore tailing Fenton-like process.

    PubMed

    Zheng, Jianming; Gao, Zhanqi; He, Huan; Yang, Shaogui; Sun, Cheng

    2016-05-01

    An effective method based on iron ore tailing Fenton-like process was studied for removing an azo dye, Acid Orange 7 (AO7) in aqueous solution. Five tailings were characterized by X-ray fluorescence spectroscope (XFS), Brunner-Emmet-Teller (BET) measurement, and Scanning Electron Microscope (SEM). The result of XFS showed that Fe, Si and Ca were the most abundant elements and some toxic heavy metals were also present in the studied tailings. The result of BET analysis indicated that the studied tailings had very low surface areas (0.64-5.68 m(2) g(-1)). The degradation efficiencies of AO7 were positively correlated with the content of iron oxide and cupric oxide, and not related with the BET surface area of the tailings. The co-existing metal elements, particularly Cu, might accelerate the heterogeneous Fenton-like reaction. The effects of other parameters on heterogeneous Fenton-like degradation of AO7 by a converter slag iron tailing (tailing E) which contains highest iron oxide were also investigated. The tailing could be reused 10 times without significant decrease of the catalytic capacity. Very low amount of iron species and almost undetectable toxic elements were leached in the catalytic degradation of AO7 by the tailing E. The reaction products were identified by gas chromatography-mass spectrometry and a possible pathway of AO7 degradation was proposed. This study not only provides an effective method for removing azo dyes in polluted water by employing waste tailings as Fenton-like catalysts, but also uses waste tailings as the secondary resource.

  13. Os isotopic composition of steels: Constraints on sources of Os in steel & crustal isotopic evolution of iron ores

    NASA Astrophysics Data System (ADS)

    Chatterjee, R. N.; Lassiter, J. C.

    2013-12-01

    Metal contamination during sample processing is a potential concern in Os-isotope studies. We examined Os concentrations and Os isotopes in industrial steels. Samples include high Cr stainless steels (>10.5% Cr), low alloy steels (>=92% Fe) and high alloy steels (<92% Fe). The chief components used to make steel are iron ore, chromites and coke. Coke is derived from coals that have low Os concentration (~36 ppt) [1]. Chromites in steels are mined from chromitites, which have high average Os concentrations and mantle-like 187Os/188Os ratios (~88 ppb Os, 187Os/188Os ≈ 0.127×24) [2]. Iron ores used in US steel manufacturing derive chiefly from magnetites mined from iron-bearing formations such as Banded Iron Formations (BIF), which have median Os concentration of ~4.8 ppb and radiogenic 187Os/188Os ≈ 0.358×388 [3]. Os concentrations in the measured steels span a wide range, from 0.03 to 22 ppb. The 187Os/188Os ratios vary from 0.144-4.12. Such high Os concentrations and radiogenic isotopic compositions confirm that metal contamination can affect Os-isotope compositions during sample processing, particularly for low-[Os] samples. There is no correlation between C and Os concentration in steel, indicating that coke is not a major Os source in steels. Os concentrations in steels are positively correlated with Cr content, suggesting that chromite-derived Os dominates the Os budget in stainless steels. 187Os/188Os is negatively correlated with Cr content, ranging from 0.144-0.195 in high-Cr (>10.5 % Cr) steels but from 0.279-4.12 in low-Cr steels. In addition, there is a positive correlation between 1/Os and 187Os/188Os, consistent with two-component mixing of Os derived from magnetite ore and chromites. Lower Os concentrations in steels than expected from simple mixing of magnetite and chromitite suggest some volatile Os loss during smelting. Although the current data is limited, the 186Os-187Os trend defined by the steel analyses can be utilized to extrapolate

  14. Spectroscopic characterization of iron ores formed in different geological environments using FTIR, XPS, Mössbauer spectroscopy and thermoanalyses

    NASA Astrophysics Data System (ADS)

    Salama, Walid; El Aref, Mourtada; Gaupp, Reinhard

    2015-02-01

    Application of thermoanalyses, FTIR, XPS and Mössbauer spectroscopic methods can differentiate between iron ores formed in different geological environments. Two types of iron ore are formed in shallow marine environments in the Bahariya Depression, Egypt, yellowish brown ooidal ironstones (type 1) and black mud and fossiliferous ironstones (type 2). Both types were subjected to subaerial weathering, producing a dark brown lateritic (pedogenic) iron ore (type 3). Microscopic investigation indicates goethite is the main mineral in types 1 and 3, while hematite is the main mineral in type 2 and also occurs in type 3. Thermoanalyses indicated the dehydroxylation endothermic peak of goethite of type 1 occurs between 329 and 345 °C, while in type 3 occurs between 284 and 330 °C. This variation can be attributed to the nanocrystalline nature of the pedogenic goethite. The presence of an exothermic peak at 754 °C in type 3 is probably attributed to goethite-hematite phase transformation. FTIR spectroscopy indicated that goethite of type 1 is characterized by the presence of the δ-OH band between 799 and 802 cm-1, the γ-OH between 898 and 904 cm-1 and the bulk hydroxyl stretch between 3124 and 3133 cm-1. Goethite of type 3 is characterized by the absence of the bulk hydroxyl stretch band and the δ-OH and γ-OH are shifted to higher Wavenumbers that can attributed to a relative Al-for Fe-substitution. Hematite is identified by two IR bands; the first is between 464 and 475 cm-1 and at the second is between 540 and 557 cm-1. Quartz is identified in all iron ore types, nitrates are identified in types 1 and 2, but absent in type 3 and Kaolinite is identified in type 2. The Mössbauer spectrum of type 1 is fitted with one magnetic sextet corresponding to goethite with an isomer shift (IS) = 0.374 mm s-1, a quadruple splitting (QS) = -0.27 mm s-1 and a hyperfine magnetic field (BHF) = ∼37. The Mössbauer spectrum of type 2 is fitted with one magnetic sextet

  15. Stratification Studies with Sub Grade Iron Ore from Deposit No. 10 and 11A, Bacheli Complex, Bailadila, Chhattisgarh, India

    NASA Astrophysics Data System (ADS)

    Venkateswara Rao, Gottumukkala; Markandeya, Ravvala; Sharma, Satish Kumar

    2017-04-01

    Experiments were carried out with two different sizes of (-30 + 6 and -6 + 1 mm) sub grade iron ore sample from Deposit No. 10 and 11A, Bacheli Complex, Bailadila, India to study the stratification behaviour at optimised parameters in a under bed air pulsed jig at 1, 2, 5, 10, 15 and 20 minutes residence time. This paper deals with the rate at which stratification takes place and determines the optimum stratification time (residence time) for above two size fractions. Average apparent density along with Jig Stratification Index (JSI) of both the size fractions was calculated. It was observed that the stratification rate is high for fines (-6 + 1 mm) and stratification index was higher for lump (-30 + 6 mm) when compared with the other size fraction. The maximum JSI observed was 0.35 for lump (-30 + 6 mm) and 0.30 for fines (-6 + 1 mm).

  16. Decline in the lung cancer hazard: a prospective study of the mortality of iron ore miners in Cumbria.

    PubMed Central

    Kinlen, L J; Willows, A N

    1988-01-01

    The mortality of 1947 Cumbrian iron ore miners has been studied over the period 1939-82 in relation to that among other groups of men in England and Wales: (a) all men, (b) men of similar social class, and (c) men living in similar types of (mainly rural) area. Significant excesses were found for deaths from tuberculosis and respiratory diseases compared with each of the reference populations. Lung cancer showed an excess over that in comparable (mainly rural) areas of England and Wales, as reported in a previous study using a proportionate method of analysis and which covered the period 1948-67 but no appreciable excess after 1967. Reasons for this decline are discussed. PMID:3377997

  17. Polycyclic aromatic hydrocarbon emission profiles and removal efficiency by electrostatic precipitator and wetfine scrubber in an iron ore sintering plant

    SciTech Connect

    Ettore Guerriero; Antonina Lutri; Rosanna Mabilia; Maria Concetta Tomasi Sciano; Mauro Rotatori

    2008-11-15

    A monitoring campaign of polychlorinated dibenzo-p-dioxins and dibenzofurans, polyaromatic hydrocarbons (PAHs), and polychlorinated biphenyl was carried out in an Italian iron ore sintering plant by sampling the combustion gases at the electrostatic precipitator (ESP) outlet, at the Wetfine scrubber (WS) outlet, and by collecting the ESP dust. Few data are available on these micropollutants produced in iron ore sintering plants, particularly from Italian plants. This study investigates the PAH emission profiles and the removal efficiency of ESPs and WS. PAHs were determined at the stack, ESP outlet flue gases, and in ESP dust to characterize the emission profiles and the performance of the ESP and the WS for reducing PAH emission. The 11 PAHs monitored are listed in the Italian legislative decree 152/2006. The mean total PAH sum concentration in the stack flue gases is 3.96 {mu}g/N m{sup 3}, in ESP outlet flue gases is 9.73 {mu}g/N m{sup 3}, and in ESP dust is 0.53 {mu}g/g. Regarding the emission profiles, the most abundant compound is benzo(b)fluoranthene, which has a relative low BaP toxic equivalency factors (TEF) value, followed by dibenzo(a,l)pyrene, which has a very high BaP(TEF) value. The emission profiles in ESP dust and in the flue gases after the ESP show some changes, whereas the fingerprint in ESP and stack flue gases is very similar. The removal efficiency of the ESP and of WS on the total PAH concentration is 5.2 and 59.5%, respectively. 2 figs., 5 tabs.

  18. Nano-Structured Magnesium Oxide Coated Iron Ore: Its Application to the Remediation of Wastewater Containing Lead.

    PubMed

    Nagarajah, Ranjini; Jang, Min; Pichiah, Saravanan; Cho, Jongman; Snyder, Shane A

    2015-12-01

    Magnetically separable nano-structured magnesium oxide coated iron ore (IO(MgO)) was prepared using environmentally benign chemicals, such as iron ore (IO), magnesium(II) nitrate hexahydrate [Mg(NO3)2 x 6H2O] and urea; via an easy and fast preparation method. The lO(MgO) was characterized using X-ray diffraction (XRD), field-emission scanning electron microscopy (FE-SEM), energy-dispersive X-ray spectroscopy (EDS) and alternating gradient magnetometer (AGM) analyses. The isotherm and kinetic studies indicated that lO(MgO) has a comparably higher Langmuir constant (K(L), 1.69 L mg(-1)) and maximum sorption capacity (33.9 mg g(-1)) for lead (Pb) than other inorganic media. Based on MgO amount, the removal capacity of Pb by IO(MgO) was 2,724 mg Pb (g MgO)(-1), which was higher than that (1,980 mg g(-1)) for flowerlike magnesium oxide nanostructures reported by Cao et al. The kinetics, FE-SEM, elemental mapping and XRD results revealed that the substitution followed by precipitation was identified as the mechanism of Pb removal and plumbophyllite (Pb2Si4O10 x H2O) was the precipitated phase of Pb. A leaching test revealed that IOMgO) had negligible concentrations of leached Fe at pH 4-9. Since the base material, IO, is cheap and easily available, lO(MgO) could be produced in massive amounts and used for remediation of wastewater containing heavy metals, applying simple and fast magnetic separation.

  19. Summary of the mineralogy of the Colorado Plateau uranium ores

    USGS Publications Warehouse

    Weeks, Alice D.; Coleman, Robert Griffin; Thompson, Mary E.

    1956-01-01

    In the Colorado Plateau uranium has been produced chiefly from very shallow mines in carnotite ores (oxidized vanadiferous uranium ores) until recent deeper mining penetrated black unoxidized ores in water-saturated rocks and extensive exploration has discovered many deposits of low to nonvanadiferous ores. The uranium ores include a wide range from highly vanadiferous and from as much as one percent to a trace of copper, and contain a small amount of iron and traces of lead, zinc, molybdenum, cobalt, nickel, silver, manganese, and other metals. Recent investigation indicates that the carnotite ores have been derived by progressive oxidation of primary (unoxidized) black ores that contain low-valent uranium and vanadium oxides and silicates. The uranium minerals, uraninite and coffinite, are associated with coalified wood or other carbonaceous material. The vanadium minerals, chiefly montroseite, roscoelite, and other vanadium silicates, occur in the interstices of the sandstone and in siltstone and clay pellets as well as associated with fossil wood. Calcite, dolomite, barite and minor amounts of sulfides, arsenides, and selenides occur in the unoxidized ore. Partially oxidized vanadiferous ore is blue black, purplish brown, or greenish black in contrast to the black or dark gray unoxidized ore. Vanadium combines with uranium to form rauvite. The excess vanadium is present in corvusite, fernandinite, melanovanadite and many other quadrivalent and quinquevalent vanadium minerals as well as in vanadium silicates. Pyrite and part or all of the calcite are replaced by iron oxides and gypsum. In oxidized vanadiferous uranium ores the uranium is fixed in the relatively insoluble minerals carnotite and tyuyamunite, and the excess vanadium commonly combines with one or more of the following: calcium, sodium, potassium, magnesium, aluminum, iron, copper, manganese, or barium, or rarely it forms the hydrated pentoxide. The relatively stable vanadium silicates are little

  20. Mössbauer and XRD Comparative Study of Host Rock and Iron Rich Mineral Samples from Paz del Rio Iron Ore Mineral Mine in Colombia

    NASA Astrophysics Data System (ADS)

    Fajardo, M.; Pérez Alcázar, G. A.; Moreira, A. M.; Speziali, N. L.

    2004-12-01

    A comparative study between the host rock and the iron rich mineral samples from the Paz del Rio iron ore mineral mine in Colombia was performed using X-ray diffraction and Mössbauer spectroscopy. Diffraction results of the iron rich mineral sample show that goethite, hematite, quartz, kaolinite and siderite are the main phases, and that a small amount of illite is also present. By Mössbauer spectroscopy at room temperature (RT) the presence of all the above mentioned phases was detected except quartz as well as an additional presence of small amount of biotite. The goethite, which appears as four sextets with hyperfine fields of 33.5, 30.5, 27.5 and 18.5 T, respectively, is the majority phase. This result shows the different grades of formation of this oxyhydroxide. The Mössbauer spectrum of this sample at 80 K presents the same phases obtained at RT without any superparamagnetic effect. In this case the goethite appears as two sextets. Diffraction results of the host rock sample show a large amount of quartz and kaolinite and small amounts of illite and biotite, whereas by Mössbauer spectroscopy illite, kaolinite and biotite were detected.

  1. Using oxygen isotope chemistry to track hydrothermal processes and fluid sources in itabirite-hosted iron ore deposits in the Quadrilátero Ferrífero, Minas Gerais, Brazil

    NASA Astrophysics Data System (ADS)

    Hensler, Ana-Sophie; Hagemann, Steffen G.; Brown, Philip E.; Rosière, Carlos A.

    2014-03-01

    The Quadrilátero Ferrífero, Brazil, is presently the largest accumulation of single itabirite-hosted iron ore bodies worldwide. Detailed petrography of selected hypogene high-grade iron ore bodies at, e.g. the Águas Claras, Conceição, Pau Branco and Pico deposits revealed different iron oxide generations, from oldest to youngest: magnetite → martite (hematite pseudomorph after magnetite) → granoblastic (recrystallised) → microplaty (fine-grained, <100 μm) → specular (coarse-grained, >100 μm) hematite. Laser-fluorination oxygen isotope analyses of selected iron ore species showed that the δ18O composition of ore-hosted martite ranges between -4.4 and 0.9 ‰ and is up to 11 ‰ depleted in 18O relative to hematite of the host itabirite. During the modification of iron ore and the formation of new iron oxide generations (e.g. microplaty and specular hematite), an increase of up to 8 ‰ in δ18O values is recorded. Calculated δ18O values of hydrothermal fluids in equilibrium with the iron oxide species indicate: (1) the involvement of isotopically light fluids (e.g. meteoric water or brines) during the upgrade from itabirite-hosted hematite to high-grade iron ore-hosted martite and (2) a minor positive shift in δ18Ofluid values from martite to specular hematite as result of modified meteoric water or brines with slightly elevated δ18O values and/or the infiltration of small volumes of isotopically heavy (metamorphic and/or magmatic) fluids into the iron ore system. The circulation of large fluid volumes that cause the systematic decrease of 18O/16O ratios from itabirite to high-grade iron ore requires the presence of, e.g. extensive faults and/or large-scale folds.

  2. Are metal mining effluent regulations adequate: identification of a novel bleached fish syndrome in association with iron-ore mining effluents in Labrador, Newfoundland.

    PubMed

    Payne, J F; French, B; Hamoutene, D; Yeats, P; Rahimtula, A; Scruton, D; Andrews, C

    2001-05-01

    Water quality guidelines for industrial effluents are in place in many countries but they have generally evolved within a limited ecotoxicological framework. Effluents from iron-ore mines have traditionally been viewed by regulatory bodies as posing little or no risk to the aquatic environment. However, it was recently reported that lake trout taken from a large iron-ore contaminated Lake in Labrador (Wabush Lake) had elevated levels of DNA oxidative damage and were markedly depleted in levels of vitamin A (Payne et al., 1998) in comparison with fish from a Lake (Shabogamo Lake) receiving lesser levels of effluents. Through further observations, it has now been established that the lake trout in Wabush Lake are commonly affected with a marked skin bleaching syndrome in comparison with fish in Shabogamo Lake and a nearby Lake (Ashuanipi) which does not receive effluents. To the authors' knowledge such a syndrome which is characterized by marked reduction in skin pigmentation and overall increase in skin whitening has not been reported before in any fish population in association with contamination. Preliminary information for liver histopathological and blood cell differences have also been obtained in fish in Wabush Lake in comparison with Ashuanipi Lake. It has also been observed through studies on phosphatidyl liposomes that iron-ore leachate contains redox-active material (iron but possibly other transition metals) that has considerable potential for causing oxidative damage to cellular constituents. Using the weight of evidence approach it is indicated that iron-ore effluents may pose more of a risk to the aquatic environment than traditionally considered by regulatory agencies.

  3. Separation of Iron Phase and P-Bearing Slag Phase from Gaseous-Reduced, High-Phosphorous Oolitic Iron Ore at 1473 K (1200 °C) by Super Gravity

    NASA Astrophysics Data System (ADS)

    Gao, Jintao; Zhong, Yiwei; Guo, Lei; Guo, Zhancheng

    2016-04-01

    In situ observation on the morphology evolution and phosphorous migration of gaseous-reduced, high-phosphorous oolitic iron ore during the melting process was carried out with a high-temperature confocal scanning laser microscope. The results showed that 1473 K (1200 °C) was a critical temperature at which the gangue minerals started to form into the slag phase while the iron grains remained in a solid state; in addition, the phosphorus remained in the slag phase. Since the separation of iron grains and P-bearing slag was not achieved at the low temperature under the conventional conditions, separate experiments of the iron phase and the P-bearing slag phase from gaseous-reduced, high-phosphorous oolitic iron ore at 1473 K (1200 °C) by super gravity were carried out in this study. Based on the iron-slag separation by super gravity, phosphorus was removed effectively from the iron phase at the temperature below the melting point of iron. Iron grains moved along the super-gravity direction, joined, and concentrated as the iron phase on the filter, whereas the slag phase containing apatite crystals broke through the barriers of the iron grains and went through the filter. Consequently, increasing the gravity coefficient was definitely beneficial for the separation of the P-bearing slag phase from the iron phase. With the gravity coefficient of G = 1200, the mass fractions of separated slag and iron phases were close to their respective theoretical values, and the mass fraction of MFe in the separated iron phase was up to 98.09 wt pct and that of P was decreased to 0.083 wt pct. The recovery of MFe in the iron phase and that of P in the slag phase were up to 99.19 and 95.83 pct, respectively.

  4. Isolation and phylogenetic characterization of iron-sulfur-oxidizing heterotrophic bacteria indigenous to nickel laterite ores of Sulawesi, Indonesia: Implications for biohydrometallurgy

    NASA Astrophysics Data System (ADS)

    Chaerun, Siti Khodijah; Hung, Sutina; Mubarok, Mohammad Zaki; Sanwani, Edy

    2015-09-01

    The main objective of this study was to isolate and phylogenetically identify the indigenous iron-sulfur-oxidizing heterotrophic bacteria capable of bioleaching nickel from laterite mineral ores. The bacteria were isolated from a nickel laterite mine area in South Sulawesi Province, Indonesia. Seven bacterial strains were successfully isolated from laterite mineral ores (strains SKC/S-1 to SKC/S-7) and they were capable of bioleaching of nickel from saprolite and limonite ores. Using EzTaxon-e database, the 16S rRNA gene sequences of the seven bacterial strains were subjected to phylogenetic analysis, resulting in a complete hierarchical classification system, and they were identified as Pseudomonas taiwanensis BCRC 17751 (98.59% similarity), Bacillus subtilis subsp. inaquosorum BGSC 3A28 (99.14% and 99.32% similarities), Paenibacillus pasadenensis SAFN-007 (98.95% and 99.33% similarities), Bacillus methylotrophicus CBMB 205 (99.37% similarity), and Bacillus altitudinis 41KF2b (99.37% similarity). It is noteworthy that members of the phylum Firmicutes (in particular the genus Bacillus) predominated in this study, therefore making them to have the high potential to be candidates for the bioleaching of nickel from laterite mineral ores. To our knowledge, this is the first report on the predominance of the phylum Firmicutes in the Sulawesi laterite mineral ores.

  5. Rare earth elements, S and Sr isotopes and origin of barite from Bahariya Oasis, Egypt: Implication for the origin of host iron ores

    NASA Astrophysics Data System (ADS)

    Baioumy, Hassan M.

    2015-06-01

    Based on their occurrences and relation to the host iron ores, barites are classified into: (1) fragmented barite occurs as pebble to sand-size white to yellowish white barite along the unconformity between the Bahariya Formation and iron ores, (2) interstitial barite is present as pockets and lenses of large and pure crystals inside the iron ores interstitial barite inside the iron ores, and (3) disseminated barite occurs at the top of the iron ores of relatively large crystals of barite embedded in hematite and goethite matrix. In the current study, these barites have been analyzed for their rare earth elements (REE) as well as strontium and sulfur isotopes to assess their source and origin as well as the origin of host iron ores. Barite samples from the three types are characterized by low ΣREE contents ranging between 12 and 21 ppm. Disseminated barite shows relatively lower ΣREE contents (12 ppm) compared to the fragmented (19 ppm) and interstitial (21 ppm) barites. This is probably due to the relatively higher Fe2O3 in the disseminated barite that might dilute its ΣREE content. Chondrite-normalized REE patterns for the three barite mineralizations exhibit enrichment of light rare earth elements (LREE) relative to heavy rare earth elements (HREE) as shown by the high (La/Yb)N ratios that range between 14 and 45 as well as pronounced negative Ce anomalies varying between 0.03 and 0.18. The 87Sr/86Sr ratios in the analyzed samples vary between 0.707422 and 0.712237. These 87Sr/86Sr values are higher than the 87Sr/86Sr ratios of the seawater at the time of barite formation (Middle Eocene with 87Sr/86Sr ratios of 0.70773 to 0.70778) suggesting a contribution of hydrothermal fluid of high Sr isotope ratios. The δ34S values in the analyzed barites range between 14.39‰ and 18.92‰. The lower δ34S ratios in the studied barites compared with those of the seawater at the time of barite formation (Middle Eocene with δ34S ratios of 20-22‰) is attributed to a

  6. [Clinical and morphologic characteristics of lung cancer in miners of Krivoy Rog iron-ore region and of uranium mines of Zhovti Vody].

    PubMed

    Bednaryk, O M; Filipchenko, L L; Pan'kova, A O; Kryvosheĭ, L O; Slinchenko, M Z

    2004-01-01

    Clinical and morphological features of cancer were observed in two groups of miners (of Krivoy Rog iron-ore and Zholty Vody uranium mines), working in hazardous labour conditions. In both of groups the disease course had typical features for lung cancer. Roentgenologic changes were observed, central cancer of left and right lung was revealed by bronchoscopy method. In all the cases lung cancer was morphologically proved and classified as squamous. Rapid progression of the disease and late medical aid appealability cause the patients consulted with their doctors only at the stage of II-III, sometimes III of the disease and it makes a distinction of lung cancer in miners of iron-ore and uranium mines. In order to prevent such a late diagnostics all the miners should be referred to the group of risk on lung cancer.

  7. Mechanochemical activation of iron ore-based catalysts for the hydrogenation of brown coal

    SciTech Connect

    Kuznetsov, P.N.; Kuznetsova, L.I.; Kartseva, N.V.; Chumakov, V.G.

    1998-12-31

    Genesis of iron based catalysts on mechanical treatment in a planetary mill was investigated. Methods for achieving satisfactory mixing of catalyst on coal were surveyed. The preferred method was to conduct mechanochemical activation in the presence of sulfur and water additives, application of activated catalyst to coal followed by drying of the contact produced.

  8. Novel Binders and Methods for Agglomeration of Ore

    SciTech Connect

    S. K. Kawatra; T. C. Eisele; K. A. Lewandowski; J. A. Gurtler

    2006-12-31

    Many metal extraction operations, such as leaching of copper, leaching of precious metals, and reduction of metal oxides to metal in high-temperature furnaces, require agglomeration of ore to ensure that reactive liquids or gases are evenly distributed throughout the ore being processed. Agglomeration of ore into coarse, porous masses achieves this even distribution of fluids by preventing fine particles from migrating and clogging the spaces and channels between the larger ore particles. Binders are critically necessary to produce agglomerates that will not break down during processing. However, for many important metal extraction processes there are no binders known that will work satisfactorily. Primary examples of this are copper heap leaching, where there are no binders that will work in the acidic environment encountered in this process, and advanced ironmaking processes, where binders must function satisfactorily over an extraordinarily large range of temperatures (from room temperature up to over 1200 C). As a result, operators of many facilities see a large loss of process efficiency due to their inability to take advantage of agglomeration. The large quantities of ore that must be handled in metal extraction processes also means that the binder must be inexpensive and useful at low dosages to be economical. The acid-resistant binders and agglomeration procedures developed in this project will also be adapted for use in improving the energy efficiency and performance of a broad range of mineral agglomeration applications, particularly heap leaching and advanced primary ironmaking. This project has identified several acid-resistant binders and agglomeration procedures that can be used for improving the energy efficiency of heap leaching, by preventing the ''ponding'' and ''channeling'' effects that currently cause reduced recovery and extended leaching cycle times. Methods have also been developed for iron ore processing which are intended to improve the

  9. Mineralogy and trace-element geochemistry of the high-grade iron ores of the Águas Claras Mine and comparison with the Capão Xavier and Tamanduá iron ore deposits, Quadrilátero Ferrífero, Brazil

    NASA Astrophysics Data System (ADS)

    Spier, Carlos Alberto; de Oliveira, Sonia Maria Barros; Rosière, Carlos Alberto; Ardisson, José Domingos

    2008-02-01

    Several major iron deposits occur in the Quadrilátero Ferrífero (QF), southeastern region of Brazil, where metamorphosed and heterogeneously deformed banded iron formation (BIF) of the Cauê Formation, regionally called itabirite, was transformed into high- (Fe >64%) and low-grade (30% < Fe < 64%) hematite ores. Based on their mineralogical composition, three major types of itabirites occur in the QF: siliceous, dolomitic, and amphibolitic itabirite. Unlike other mines in the QF, the Águas Claras Mine contained mainly high-grade ores hosted within dolomitic itabirite. Two distinct types of high-grade ore occurred at the mine: soft and hard. The soft ore was the most abundant and represented more than 85% of the total ore mined until it was mined out in 2002. Soft and hard ores consist essentially of hematite, occurring as martite, anhedral to granular/tabular hematite and, locally, specularite. Gangue minerals are rare, consisting of dolomite, sericite, chlorite, and apatite in the hard and soft ores, and Mn-oxides and ferrihydrite in the soft ore where they are concentrated within porous bands. Chemical analyses show that hard and soft ores consist almost entirely of Fe2O3, with a higher amount of detrimental impurities, especially MnO, in the soft ore. Both hard and soft ores are depleted in trace elements. The high-grade ores at the Águas Claras Mine have at least a dual origin, involving hypogene and supergene processes. The occurrence of the hard, massive high-grade ore within “fresh” dolomitic itabirite is evidence of its hypogene origin. Despite the contention about the origin of the dolomitic itabirite (if this rock is a carbonate-rich facies of the Cauê Formation or a hematite-carbonate precursor of the soft high-grade ore), mineralogical and geochemical features of the soft high-grade ore indicate that it was formed by leaching of dolomite from the dolomitic itabirite by meteoric water. The comparison of the Águas Claras, Capão Xavier and

  10. Surface Behavior of Iron Sulfide Ore during Grinding with Alumina Media

    NASA Astrophysics Data System (ADS)

    Martín, Reyes P.; Elia, Palácios B.; Patiño, Francisco C.; Escudero, Ramiro G.; Mizraim, Uriel Flores G.; Reyes, Iván A. D.; Palazuelos, Laura Angeles

    This research was conducted to study the oxidation and surface modification of pyrite in an inert mill and alumina grinding media at different pH values. The extent and progress of the oxidation function of milling time, by measuring some physicochemical variables, zeta potential (ZP), infrared analysis and monitoring. The results indicate pyrite oxidation during grinding, releasing iron and sulfur ions to the solution increasing its concentration with the initial pH and the milling time, the ORP and DO decrease the grinding time, on the other hand presents negative values ZP pH of 9, 11 and 12, whereas at pH 5, 7 and 13, the ZP is positive, FTIR generally detect the presence of free sulfate ion molecule 1084 cm-1, goethite with the absorption band at about 794 cm-1, also occurs in a band assigned to 470 cm-1 lepidocrocite oxy iron hydroxide γ- FeOOH, nucleated species or formed during milling.

  11. In situ iron isotope ratio determination using UV-femtosecond laser ablation with application to hydrothermal ore formation processes

    NASA Astrophysics Data System (ADS)

    Horn, Ingo; von Blanckenburg, Friedhelm; Schoenberg, Ronny; Steinhoefel, Grit; Markl, Gregor

    2006-07-01

    immediate close range re-precipitation of the oxidized Fe. Abrupt changes are documented for secondary goethite showing a distinct overgrowth that is 0.4‰ lighter than the core of the grain. If indeed Fe isotopes in secondary minerals from hydrothermal ore deposits record the initial isotopic signatures of their precursor minerals, and these in turn record hydrothermal fluid histories, then the tools are in place for a detailed reconstruction of the deposit's genesis. We expect similar observations from other Fe-rich deposits formed at intermediate and low-temperatures (e.g. banded iron formations). Laser ablation now provides us with the spatial resolution that adds a further dimension to our interpretation of stable Fe-isotope fractionation.

  12. Stratigraphy of Upper Cretaceous and Cenozoic deposits of the Bakchar iron ore deposit (southwestern Siberia): New data

    NASA Astrophysics Data System (ADS)

    Lebedeva, N. K.; Kuzmina, O. B.; Sobolev, E. S.; Khazina, I. V.

    2017-01-01

    The results of complex palynological and microfaunistic studies of Upper Cretaceous and Cenozoic deposits of the Bakchar iron ore deposit are presented. Geochronologically, the age of the deposits varies from Campanian to Quaternary. It was established that the Slavgorod, Gan'kino, and Jurki (?) formations contain four biostratons in the rank of beds with dinocysts and three biostratons in the rank of beds with spores and pollen. The Cenozoic continental deposits contain four biostratons in the rank of beds, containing spores and pollen. As a result of the study, a large stratigraphic gap in the Cretaceous-Paleogene boundary deposits, covering a significant part of the Maastrichtian, Paleocene, Ypresian, and Lutetian stages of the Eocene, was established. The remnants of a new morphotype of heteromorphic ammonites of genus Baculites were first described in deposits of the Slavgorod Formation (preliminarily, upper Campanian). The distribution features of the different palynomorph groups in the Upper Cretaceous-Cenozoic deposits in the area of study due to transgressive-regressive cycles and climate fluctuations were revealed.

  13. Exposure assessment to dust and free silica for workers of Sangan iron ore mine in Khaf, Iran.

    PubMed

    Naghizadeh, Ali; Mahvi, Amir Hossein; Jabbari, Hossein; Derakhshani, Elham; Amini, Hassan

    2011-11-01

    We aimed to conduct an exposure assessment to dust and free silica for workers of Sangan iron ore mine in Khaf, Iran. The maximum concentrations of total dust and free silica were measured in crusher machine station at 801 ± 155 and 26 ± 7 mg/m(3), respectively. Meanwhile, the minimum concentrations were measured in official and safeguarding station at 8.3 ± 2 and 0.012 ± 0.002 mg/m(3), respectively. Also, the maximum concentrations of respirable dust and free silica were measured in Tappeh Ghermez drilling no. 1 at 66 ± 13 and 1.5 ± 0.4 mg/m(3), respectively, while the minimum concentrations were measured in pneumatic hammer at 5.26 ± 3 and 0.01 ± 0.005 mg/m(3), respectively. Considerate to Iranian standard for respirable dust concentrations (0.11 mg/m(3)) and international standards (ACGIH = 0.1 and NIOSH = 0.05 mg/m(3)), it was found that dust and free silica amounts were much higher than national and international standard levels in this mine.

  14. Preparation and characterization of novel glass-ceramic tile with microwave absorption properties from iron ore tailings

    NASA Astrophysics Data System (ADS)

    Yao, Rui; Liao, SongYi; Dai, ChangLu; Liu, YuChen; Chen, XiaoYu; Zheng, Feng

    2015-03-01

    A novel glass-ceramic tile consisting of one glass-ceramic layer (GC) attaining microwave absorption properties atop ceramic substrate was prepared through quench-heat treatment route derived from iron ore tailings (IOTs) and commercial raw materials (purity range 73-99%). X-ray diffraction (XRD), SEM, Energy dispersive X-ray spectroscopy (EDS), Fourier transform infrared spectroscopy (FTIR), Physical property measurement system (PPMS) and Vector network analyzer (VNA) measurements were carried out to investigate phase, microstructure, magnetic and microwave absorption aspects of the glass-ceramic layer. Roughly 80.6±1.7 wt% borosilicate glass and 19.4±1.7 wt% spinel ferrite with chemical formula of (Zn2+0.17Fe3+0.83)[Fe3+1.17Fe2+0.06Ni2+0.77]O4 were found among the tested samples. Absorption of Electromagnetic wave by 3 mm thick glass-ceramic layer at frequency of 2-18 GHz reached peak reflection loss (RL) of -17.61 dB (98.27% microwave absorption) at 10.31 GHz. Altering the thickness of the glass-ceramic layer can meet the requirements of different level of microwave absorption.

  15. Production of lightweight ceramisite from iron ore tailings and its performance investigation in a biological aerated filter (BAF) reactor.

    PubMed

    Liu, Yangsheng; Du, Fang; Yuan, Li; Zeng, Hui; Kong, Sifang

    2010-06-15

    The few reuse and large stockpile of iron ore tailings (IOT) led to a series of social and environmental problems. This study investigated the possibility of using the IOT as one of starting materials to prepare lightweight ceramisite (LWC) by a high temperature sintering process. Coal fly ash (CFA) and municipal sewage sludge (SS) were introduced as additives. The LWC was used to serve as a biomedium in a biological aerated filter (BAF) reactor for municipal wastewater treatment, and its purification performance was examined. The effects of sintering parameters on physical properties of the LWC, and leaching concentrations of heavy metals from the LWC were also determined. The microstructure and the phase composition of the LWC were analyzed by scanning electron microscopy (SEM) and X-ray diffraction (XRD). Results revealed that: (1) IOT could be used to produce the LWC under the optimal sintering parameters; (2) the leaching concentrations of heavy metals from the LWC were well below their respective regulatory levels in the China Environmental Quality Standards for Surface Water (CEQS); and (3) the BAF reactor with the LWC serving as the biomedium achieved high removal efficiencies for COD(Cr) (>92%), NH(4)(+)-N (>62%) and total phosphate (T-P) (>63%). Therefore, the LWC produced from the IOT was suitable to serve as the biomedium in the municipal wastewater treatment.

  16. Lung cancer among underground workers in the iron ore mine of Kiruna based on thirty years of observation.

    PubMed

    Jorgensen, H S

    1984-04-01

    A previous study showed a three-fold increase in the risk of dying from lung cancer among underground workers in the iron ore mine in Lapland. The present report describes a follow-up covering the period 1971-1980. On the basis of data obtained in both studies an attempt is made to examine the time trend and to estimate the lifetime risk of developing lung cancer from alpha radiation from the decay of radon and its daughter products. The risk of dying from lung cancer among underground workers was seven times the corresponding risk among all other men in the community. The calculated risks for the populations working underground in 1951-1970 and 1971-1980 (ages 30-74 years) were 9.2 and 13.1 cases per 10(6) person-years and working level month respectively. The corresponding calculated risk for ages 50-64 years for 1971-1980, was 22 cases. Based on the accumulated mortality from lung cancer among mine workers exposed to radon underground in 1921-1940, the expected excess number of lung cancers in the population exposed underground in 1951-1980 is 59. So far only a total of seven cases have been observed.

  17. High-grade iron ore at Windarling, Yilgarn Craton: a product of syn-orogenic deformation, hypogene hydrothermal alteration and supergene modification in an Archean BIF-basalt lithostratigraphy

    NASA Astrophysics Data System (ADS)

    Angerer, Thomas; Hagemann, Steffen G.; Danyushevsky, Leonid

    2013-08-01

    Banded iron formation (BIF)-hosted iron ore deposits in the Windarling Range are located in the lower greenstone succession of the Marda-Diemals greenstone belt, Southern Cross domain, Yilgarn Craton and constitute a total hematite-martite-goethite ore resource of minimum 52 Mt at 60 wt.% Fe (0.07 P). Banded iron formation is interlayered with high-Mg basalts at Windarling and precipitated during episodes of volcanic quiescence. Trace element content and the rare earth element (REE) ratios Y/Ho (42 to 45), Sm/Yb (1.5), together with positive La and Gd anomalies in `least-altered' hematite-magnetite-metachert-BIF indicate the precipitation from Archean seawater that was fertilised by hydrothermal vent fluids with a basaltic HREE-Y signature. Hypogene iron ore in sub-greenschist facies metamorphosed BIF formed during three distinct stages: ore stage 1 was a syn- to post-metamorphic, syn-D1, Fe-Ca-Mg-Ni-Co-P-REE metasomatism that produced local Ni-REE-rich Fe-dolomite-magnetite alteration in BIF. Hydrothermal alteration was induced by hot fluid flow controlled by brittle-ductile reactivation of BIF-basalt margins and crosscutting D1 faults. The Ni-Co-rich content of dolomite and a shift in REE ratios in carbonate-altered BIF towards Archean mafic rock signature (Y/Ho to 31 to 40, Sm/Yb to 1 to 2 and Gd/Gd* to 1.2 to 1.4) suggest that high-Mg basalts in the Windarling Range were the primary source of introduced metals. During ore stage 2, a syn-deformational and likely acidic and oxidised fluid flow along BIF-basalt margins and within D1 faults leached carbonate and precipitated lepidoblastic and anhedral/granoblastic hematite. High-grade magnetite-hematite ore is formed during this stage. Ore stage 3 hydrothermal specular hematite (spcH)-Fe-dolomite-quartz alteration was controlled by a late-orogenic, brittle, compressional/transpressional stage (D4; the regional-scale shear-zone-related D3 is not preserved in Windarling). This minor event remobilised iron oxides

  18. Learning characteristic natural gamma shale marker signatures in iron ore deposits

    NASA Astrophysics Data System (ADS)

    Nathan, D.; Duuring, P.; Holden, E. J.; Wedge, D.; Horrocks, T.

    2017-09-01

    Uncertainty in the location of stratigraphic boundaries in stratiform deposits has a direct impact on the uncertainty of resource estimates. The interpretation of stratigraphic boundaries in banded iron formation (BIF)-hosted deposits in the Hamersley province of Western Australia is made by recognizing shale markers which have characteristic signatures from natural gamma wireline logs. This paper presents a novel application of a probabilistic sequential model, named a continuous profile model, which is capable of jointly modelling the uncertainty in the amplitude and alignment of characteristic signatures. We demonstrate the accuracy of this approach by comparing three models that incorporate varying intensities of distortion and alignment in their ability to correctly identify a shale band of the West Angelas member of the Wittenoom Formation which overlies the Marra Mamba Iron Formation in the Hamersley Basin. Our experiments show that the proposed approach recovers 98.72% of interpreted shale band intervals and importantly quantifies the uncertainty in scale and alignment that contribute to probabilistic interpretations of stratigraphic boundaries.

  19. Kinetics of reduction of iron oxides using microwaves as power source

    SciTech Connect

    Gomez, I.; Aguilar, J.; Gonzalez, M.; Morales, J.

    1996-12-31

    This work deals with kinetic description of carbothermic reduction of iron oxides using microwaves as power source. Previous researches show that it is possible to conduct this kind of process successfully, but real kinetic comparisons between conventional and microwaves procedure have been presented partially. The aim of this work is to describe reduction kinetics, taking into account how the iron oxide is reduced by microwaves compared with conventional energy supply. In this study the authors used iron ore in pellet shape and dust. They found that both, pellet and dust reduction stops when it reaches approximately 40%, even at whole power.

  20. Metasomatic rocks with greisenization associated with the ore-bearing zones in the Iron Mountains (Železné hory Mountains, eastern Bohemia, Czechoslovakia)

    NASA Astrophysics Data System (ADS)

    Němec, Dušan

    1990-10-01

    In the central Iron Mountains the ore-mineralized deformation zones represent deep reaching faults which possibly reach the upper mantle. During geological history they were used by ascending magmas, fluids, and barren and ore hydrothermal solutions. It can be shown that the metasomatism provoked by acid fluids bears the character of greisenization. The type of the original greisenized rocks here can be determined on the basis of elements that were immobile during greisenization, especially Si, Ti, Sc and REE. After or even during greisenization, the metasomatic rocks were affected by shearing metamorphism corresponding in its PT conditions to the middle zone of the almandine-amphibolite facies. It was possibly in this period that the enigmatic skarn body of Samařov originated. Owing to its similarity to the dyke skarn of Kraskov, its similar origin could be assumed: the deposition of skarn minerals from circulating fluids, which were perhaps released during greisenization.

  1. PCDD/Fs removal efficiency by electrostatic precipitator and wetfine scrubber in an iron ore sintering plant.

    PubMed

    Guerriero, Ettore; Guarnieri, Alessandra; Mosca, Silvia; Rossetti, Gianluca; Rotatori, Mauro

    2009-12-30

    This study investigates the removal efficiency of polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs) by the APCDs of an iron ore sintering plant, an electrostatic precipitator (ESP) and a wetfine scrubbing system (WS). The removal efficiencies of the ESP on the total PCDD/Fs concentration and the total PCDD/Fs I-TEQ concentration are 44.3% and 41.4%, respectively, while those of the WS are 66.7% and 68.4%, respectively, but the vapor/solid phase distribution changes after APCDs abatement. At ESP inlet, the PCDD/Fs account for 31.2% in vapor phase and for 68.8% in particulate phase while, at ESP outlet, the PCDD/Fs account for 63.3% in vapor phase and for 36.7% in solid phase. The ESP removes effectively solid-phase PCDD/Fs for its effectiveness to capture the particulate while it is ineffective in removing vapor-phase PCDD/Fs. It, on the contrary, increase for the vaporization within the ESP, especially for these congeners with a lower chlorination degree, and for the PCDD/Fs "stripping" from particulate to gas-phase during the sampling. At WS inlet, the PCDD/Fs account for 63.3% in vapor phase and for 36.7% in solid phase while, at WS outlet, the PCDD/Fs account for 21.4% in vapor phase and for 78.6% in solid phase. Considering that WS outlet temperature is about 40 degrees C, the PCDD/Fs vapor-phase condense to particles: therefore, even if the particulate is removed by WS, the final result is that PCDD/Fs percentage decreases in vapor-phase and increases in solid-phase.

  2. The polychlorinated dibenzofuran fingerprint of iron ore sinter plant: Its persistence with suppressant and alternative fuel addition.

    PubMed

    Thompson, Dennis; Ooi, Tze C; Anderson, David R; Fisher, Ray; Ewan, Bruce C R

    2016-07-01

    An earlier demonstration that the relative concentrations of isomers of polychlorinated dibenzofuran do not vary as the flamefront of an iron ore sinter plant progresses through the bed, and profiles are similar for two sinter strands has been widened to include studies of the similarity or otherwise between full scale strand and sinter pot profiles, effect of addition of suppressants and of coke fuel substitution with other combustible materials. For dioxin suppressant addition, a study of the whole of the tetra- penta- and hexaCDF isomer range as separated by the DB5MS chromatography column, indicates no significant change in profile: examination of the ratios of the targeted penta- and hexaCDF isomers suggests the profile is similarly unaffected by coke fuel replacement. Addition of KCl at varied levels has also been shown to have no effect on the 'fingerprint' and there is no indication of any effect by the composition of the sinter mix. The recently published full elution sequence for the DB5MS column is applied to the results obtained using this column. It is confirmed that isomers with 1,9-substitution of chlorine atoms are invariably formed in low concentrations. This is consistent with strong interaction between the 1 and 9 substituted chlorine atoms predicted by DFT thermodynamic calculations. Non-1,9-substituted PCDF equilibrium isomer distributions based on DFT-derived thermodynamic data differ considerably from stack gas distributions obtained using SP2331 column separation. A brief preliminary study indicates the same conclusions (apart from the 1,9-interaction effect) hold for the much smaller content of PCDD.

  3. Effect of Addition of Mill Scale on Sintering of Iron Ores

    NASA Astrophysics Data System (ADS)

    Wang, Zhe; Pinson, David; Chew, Sheng; Monaghan, Brian J.; Pownceby, Mark I.; Webster, Nathan A. S.; Rogers, Harold; Zhang, Guangqing

    2016-10-01

    Iron-rich (65 to 70 pct total Fe) mill scale generated during processing by steel mills can be recycled by using it as a ferrous raw material in the sintering process. The effect of mill scale addition on the phase formation of sintered specimens from an industrial sinter blend containing 0 to 15 wt pct mill scale was examined, and the mineral phases formed during sintering under various conditions ( T = 1523 K to 1598 K [1250 °C to 1325 °C] and gas compositions of pO2 = 0.5, 5 and 21 kPa) were quantitatively measured. For samples sintered in air (pO2 = 21 kPa), there was negligible effect of mill scale addition on the phases formed. The oxidation of the mill scale was complete, and phases such as Silico-Ferrite of Calcium and Aluminum (SFCA), SFCA-I, and hematite dominated. Under lower oxygen partial pressures (pO2 = 0.5 or 5 kPa), and throughout the temperature range examined, the mill scale was converted to magnetite, with the extent of reaction controlled by the hematite-magnetite conversion kinetics. When sintered in the gas mixture with pO2 = 5 kPa, an increase in the mill scale content from 0 to 15 wt pct resulted in a decrease of hematite and total SFCA phases and a corresponding increase in the amount of magnetite which formed. The oxidation of wustite in mill scale to magnetite decreased the local partial pressure of O2 and increased sintering temperature, which promoted the decomposition of hematite.

  4. Experimental and Modeling Study on Reduction of Hematite Pellets by Hydrogen Gas

    NASA Astrophysics Data System (ADS)

    Kazemi, Mania; Pour, Mohsen Saffari; Sichen, Du

    2017-04-01

    Gaseous reduction by hydrogen was performed for three types of hematite pellets, two from industry and one prepared in the laboratory. The reduction mechanisms of the pellets were studied based on the morphologies of the partially reduced samples. Two mechanisms were found, the mechanisms of the two types of industrial pellets being very similar. The degree of reduction was followed as a function of time for each type of pellets. On the basis of the reaction mechanism of the industrial pellets, a mathematical model was developed. As a pioneer effort, the model combined the computational fluid dynamics approach for the flow and mass transfer in the gas phase with model of gas diffusion in the solid phase as well as the description of the chemical reaction at the reaction sites. The calculation results agreed well with the experimentally obtained reduction curves. The present work also emphasized the importance of evaluation of the reduction mechanisms and the properties of different types of iron ore pellets prior to developing a process model. While the present approach has established a good foundation for the dynamic modeling of the shaft reactor, more efforts are required to accomplish a realistic process model.

  5. Experimental and Modeling Study on Reduction of Hematite Pellets by Hydrogen Gas

    NASA Astrophysics Data System (ADS)

    Kazemi, Mania; Pour, Mohsen Saffari; Sichen, Du

    2017-01-01

    Gaseous reduction by hydrogen was performed for three types of hematite pellets, two from industry and one prepared in the laboratory. The reduction mechanisms of the pellets were studied based on the morphologies of the partially reduced samples. Two mechanisms were found, the mechanisms of the two types of industrial pellets being very similar. The degree of reduction was followed as a function of time for each type of pellets. On the basis of the reaction mechanism of the industrial pellets, a mathematical model was developed. As a pioneer effort, the model combined the computational fluid dynamics approach for the flow and mass transfer in the gas phase with model of gas diffusion in the solid phase as well as the description of the chemical reaction at the reaction sites. The calculation results agreed well with the experimentally obtained reduction curves. The present work also emphasized the importance of evaluation of the reduction mechanisms and the properties of different types of iron ore pellets prior to developing a process model. While the present approach has established a good foundation for the dynamic modeling of the shaft reactor, more efforts are required to accomplish a realistic process model.

  6. Application of the genetic algorithm to estimate the parameters related to the kinetics of the reduction of the iron ore, coal mixture

    SciTech Connect

    Kumar, A.; Roy, G.G.

    2005-12-01

    A novel methodology has been developed to calculate the kinetic parameters associated with reduction of ore-coal composite mixtures and to describe the time course of reduction of hematite to iron. The empirical parameters, namely, the three sets of activation energies and frequency factors, have been estimated by employing an evolutionary optimization tool, the genetic algorithm (GA). The model prediction matches well with the experimental literature data. The estimated activation energies are higher than the corresponding intrinsic values, indicating the role of heat transfer in the process.

  7. Melting of pellets during arc heating with an analysis of the metal loss in the subelectrode space in a steelmaking bath

    NASA Astrophysics Data System (ADS)

    Merker, E. E.; Sazonov, A. V.; Stepanov, V. A.; Krakht, L. N.; Kharlamov, D. A.

    2016-12-01

    The problems of increasing the efficiency of electrosmelting of steel using a system of supplying prereduced pellets through tube (hollow) electrodes are considered. The application of the energy-saving conditions based on the new developed technology is shown to intensify the processes of slag formation and metal heating and decarburization. It is experimentally found that the local supply of iron-ore prereduced pellets under electric arcs into a foamed slag favors a substantial decrease in the dust loss and the metal loss upon melting.

  8. Owl Pellets.

    ERIC Educational Resources Information Center

    Thompson, Craig D.

    1987-01-01

    Provides complete Project WILD lesson plans for 20-45-minute experiential science learning activity for grades 3-7 students. Describes how students construct a simple food chain through examination of owl pellets. Includes lesson objective, method, background information, materials, procedure, evaluation, and sources of owl pellets and posters.…

  9. Owl Pellets.

    ERIC Educational Resources Information Center

    Thompson, Craig D.

    1987-01-01

    Provides complete Project WILD lesson plans for 20-45-minute experiential science learning activity for grades 3-7 students. Describes how students construct a simple food chain through examination of owl pellets. Includes lesson objective, method, background information, materials, procedure, evaluation, and sources of owl pellets and posters.…

  10. Pelletizing lignite

    DOEpatents

    Goksel, Mehmet A.

    1983-11-01

    Lignite is formed into high strength pellets having a calorific value of at least 9,500 Btu/lb by blending a sufficient amount of an aqueous base bituminous emulsion with finely-divided raw lignite containing its inherent moisture to form a moistened green mixture containing at least 3 weight % of the bituminous material, based on the total dry weight of the solids, pelletizing the green mixture into discrete green pellets of a predetermined average diameter and drying the green pellets to a predetermined moisture content, preferrably no less than about 5 weight %. Lignite char and mixture of raw lignite and lignite char can be formed into high strength pellets in the same general manner.

  11. Geochemistry of sedimentary ore deposits

    SciTech Connect

    Maynard, J. B.

    1983-01-01

    A text providing a sedimentological treatment of a study on ore deposits, and especially as related to geochemistry. Excellently documented (about 5000 citations). Well indexed with the index of deposits and localities separated. Contents, Iron. Copper and silver. Aluminum and nickel. Manganese. Uranium. Lead and zinc. Volcanic-sedimentary ores. Appendix. Indexes.

  12. Use of Arbuscular Mycorrhiza and Organic Amendments to Enhance Growth of Macaranga peltata (Roxb.) Müll. Arg. in Iron Ore Mine Wastelands.

    PubMed

    Rodrigues, Cassie R; Rodrigues, Bernard F

    2015-01-01

    Macaranga peltata (Roxb.) Mull. Arg. is a disturbance tolerant plant species with potential in mine wasteland reclamation. Our study aims at studying the phyto-extraction potential of M. peltata and determining plant-soil interaction factors effecting plant growth in iron ore mine spoils. Plants were grown in pure mine spoil and spoil amended with Farm Yard Manure (FYM) and Vermicompost (VC) along with arbuscular mycorrhizal (AM) species Rhizophagus irregularis. Pure and amended mine spoils were evaluated for nutrient status. Plant growth parameters and foliar nutrient contents were determined at the end of one year. FYM amendment in spoil significantly increased plant biomass compared to pure mine spoil and VC amended spoil. Foliar Fe accumulation was recorded highest (594.67 μg/g) in pure spoil with no mortality but considerably affecting plant growth, thus proving to exhibit phyto-extraction potential. FYM and VC amendments reduced AM colonization (30.4% and 37% resp.) and plants showed a negative mycorrhizal dependency (-30.35 and -39.83 resp.). Soil pH and P levels and, foliar Fe accumulation are major factors determining plant growth in spoil. FYM amendment was found to be superior to VC as a spoil amendment for hastening plant growth and establishment in iron ore mine spoil.

  13. Hepatic retinoid levels in seven fish species (teleosts) from a tropical coastal lagoon receiving effluents from iron-ore mining and processing.

    PubMed

    Pereira, Adriana A; van Hattum, Bert; Brouwer, Abraham

    2012-02-01

    The present study was undertaken to investigate the possible effects of Fe and trace element exposure on hepatic levels of retinoids in seven fish species. Concentrations of retinoids were measured in fish collected from a coastal lagoon in Brazil that receives effluents from an iron-ore mining and processing plant. Fish from nearby coastal lagoons were also included to assess possible differences related to chemical exposure. Results indicated considerable differences in hepatic retinoid composition among the various species investigated. The most striking differences were in retinol and derivative-specific profiles and in didehydro retinol and derivative-specific profiles. The Perciformes species Geophagus brasiliensis, Tilapia rendalli, Mugil liza, and Cichla ocellaris and the Characiforme Hoplias malabaricus were characterized as retinol and derivative-specific, while the Siluriformes species Hoplosternum littorale and Rhamdia quelen were didehydro retinol and derivative-specific fish species. A negative association was observed between Al, Pb, As, and Cd and hepatic didehydro retinoid levels. Fish with higher levels of hepatic Fe, Cu, and Zn showed unexpectedly significant positive correlations with increased hepatic retinol levels. This finding, associated with the positive relationships between retinol and retinyl palmitate with lipid peroxidation, may suggest that vitamin A is mobilized from other tissues to increase hepatic antioxidant levels for protection against oxidative damage. These data show significant but dissimilar associations between trace element exposure and hepatic retinoid levels in fish species exposed to iron-ore mining and processing effluents, without apparent major impacts on fish health and condition. Copyright © 2011 SETAC.

  14. Correcting the gas and particle partitioning of PCDD/F congeners in the flue gas of an iron ore sinter plant.

    PubMed

    Kuo, Yu-Chieh; Chen, Yu-Cheng; Yang, Jeng-How; Tsai, Perng-Jy; Wang, Lin-Chi; Chang-Chien, Guo-Ping

    2012-03-30

    This study was aimed at developing an approach for correcting the gas and particle partitioning of PCDD/F congeners for samples collected from the flue gas of an iron ore sinter plant. An iron ore sinter plant equipped with an electrostatic precipitator (EP) and a selective catalytic reduction (SCR) was selected. Flue gas samples were collected at EP inlet, EP outlet and SCR outlet. Both particle- and gas-phase PCDD/Fs were analyzed for each collected sample. PCDD/F contents in EP ashes (EP(ash)) were also analyzed and used to correct the gas and particle partitioning of PCDD/F congeners of the collected flue gas samples. Results show that PCDD/Fs in the flue gas were dominated by the gas-phase. Before correction, the removal efficiencies for the gas- and particle-phase PCDD/Fs for EP were -58.1% and 64.3%, respectively, and SCR were 39.4% and 83.9%, respectively. The above results were conflict with the expected results for both EP and SCR indicating the need for correcting the gas and particle partitioning of PCDD/F congeners for all collected flue gas samples. After correction, the removal efficiencies become more reasonable for EP (=4.22% and 97.7%, respectively), and SCR (=54.7% and 62.0%, respectively). The above results confirm the effectiveness of the approach developed by this study. Copyright © 2012 Elsevier B.V. All rights reserved.

  15. P-T evolution of the Precambrian mafic rocks hosting the Varena iron ore deposit in SE Lithuania

    NASA Astrophysics Data System (ADS)

    Šiliauskas, Laurynas; Skridlaitė, Gražina; Prusinskiene, Sabina

    2017-04-01

    The Precambrian Varena iron ore deposit in the western East European Craton, near the Latvian-East Lithuanian and Middle Lithuanian domain boundary, is buried beneath 210-500 m thick sediments. It consists of variable metasomatic rocks, mostly Mg-Fe skarns, associated with dolomitic marbles, magnetite and other ores. Metasomatites are hosted by metamorphosed igneous (mostly mafic) and sedimentary rocks and crosscut by later granites and diabase dikes. Three samples of altered mafic rocks (D8-3, D8-4 and D8-6) were chosen for PT estimations. D8-3 sample (582.5 m) is a coarse-grained metagabbro near a metasomatic K-Mg hastingsite rock. It consists of diopsidic pyroxene, edenitic and actinolitic hornblende, plagioclase (An22-15) and scapolite with minor titanite, chlorite, apatite and talc. Diopside compositions range from iron richer (Mg# 0.64, jadeite component of 0.027) to magnesium richer (Mg# 0.89, jadeite less than 0.01). Amphiboles vary from primary Mg-hastingsitic (AlVI 0.38 apfu, Mg# 0.70) to secondary edenitic (AlVI 0.25, Mg# 0.72) hornblende. Plagioclase is slightly zoned, cores more calcium-rich (An22-20) than rims (An18-15). Sample D8-4 (588 m) has similar mineral and chemical compositions, but is somewhat more altered than the D8-3 sample. Plagioclase in diopside is more anorthitic (An32-30), while matrix plagioclase is more albitic (An27-20). Sample D8-6 (710 m) is composed of diopside, plagioclase, scapolite, Mg-hornblende and actinolite. Diopside has Mg# of 0.77-0.84 and jadeite component of 0.01-0.02. Amphibole compositions range from Mg-hornblende (Mg# 0.64-0.7, Al VI 0.2-0.17 apfu) to actinolite (Mg# 0.76-0.83, Al VI 0.12-0.10 apfu). Plagioclases are An18 in cores and An10 at rims. Diopsides with the lowest Mg# and highest jadeite components, together with plagioclase cores were used for PT calculations by the winTWQ software (Berman, 1991). Temperatures of 530° C and 550° C and pressures of 6.3 and 6.1 kbar were estimated for the D8-3 and D8

  16. Export fluxes in a naturally iron-fertilized area of the Southern Ocean - Part 2: Importance of diatom resting spores and faecal pellets for export

    NASA Astrophysics Data System (ADS)

    Rembauville, M.; Blain, S.; Armand, L.; Quéguiner, B.; Salter, I.

    2015-06-01

    The biological composition of the material exported to a moored sediment trap located under the winter mixed layer of the naturally fertilized Kerguelen Plateau in the Southern Ocean was studied over an annual cycle. Despite iron availability in spring, the annual particulate organic carbon (POC) export (98.2 mmol m-2) at 289 m was low, but annual biogenic silica export was significant (114 mmol m-2). This feature was related to the abundance of empty diatom cells and the ratio of full to empty cells exerted a first-order control in BSi : POC export stoichiometry of the biological pump. Chaetoceros Hyalochaete spp. and Thalassiosira antarctica resting spores were responsible for more than 60% of the annual POC flux that occurred during two very short export events of < 14 days in spring-summer. Relatively low diatom fluxes were observed over the remainder of the year. Faecal pellet contribution to annual carbon flux was lower (34%) and reached its seasonal maximum in autumn and winter (> 80%). The seasonal progression of faecal pellet types revealed a clear transition from small spherical shapes (small copepods) in spring, to larger cylindrical and ellipsoid shapes in summer (euphausiids and large copepods) and finally to large tabular shapes (salps) in autumn and winter. We propose in this high-biomass, low-export (HBLE) environment that small but highly silicified and fast-sinking resting spores are able to bypass the intense grazing pressure and efficient carbon transfer to higher trophic levels that are responsible for the low fluxes observed the during the remainder of the year. More generally our study also provides a statistical framework linking the ecological succession of diatom and zooplankton communities to the seasonality of carbon and silicon export within an iron-fertilized bloom region in the Southern Ocean.

  17. Pellet Puzzlers.

    ERIC Educational Resources Information Center

    Hoots, R. A.

    1992-01-01

    Presents information on owl's taxonomy, characteristics, and influences on man. Describes owl pellets, which are digestive discards, and explains how they can be used to determine the owl's diet as a science activity. (PR)

  18. Pellet Puzzlers.

    ERIC Educational Resources Information Center

    Hoots, R. A.

    1992-01-01

    Presents information on owl's taxonomy, characteristics, and influences on man. Describes owl pellets, which are digestive discards, and explains how they can be used to determine the owl's diet as a science activity. (PR)

  19. Regional prospecting for iron ores in Bahariya Oasis-El Faiyum area, Egypt, using LANDSAT-1 satellite images

    NASA Technical Reports Server (NTRS)

    Elshazly, E. M.; Abdel-Hady, M. A.; Elghawaby, M. A.; Khawasik, S. M. (Principal Investigator)

    1976-01-01

    The author has identified the following significant results. New discoveries of iron deposits were registered as a result of the LANDSAT imagery, and the conditions of the already known iron deposits and occurrences were regionally connected and verified.

  20. 3. INTERIOR VIEW OF PELLETIZER BUILDING, BALLING DRUM (UPPER RIGHT) ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. INTERIOR VIEW OF PELLETIZER BUILDING, BALLING DRUM (UPPER RIGHT) AND FURNACE (LOWER LEFT), LOOKING EAST - Mesabi Iron Company, Magnetic Concentration Plant, Pelletizer Building, Babbitt, St. Louis County, MN

  1. Silico-ferrite of Calcium and Aluminum (SFCA) Iron Ore Sinter Bonding Phases: New Insights into Their Formation During Heating and Cooling

    NASA Astrophysics Data System (ADS)

    Webster, Nathan A. S.; Pownceby, Mark I.; Madsen, Ian C.; Kimpton, Justin A.

    2012-12-01

    The formation of silico-ferrite of calcium and aluminum (SFCA) and SFCA-I iron ore sinter phases during heating and cooling of synthetic iron ore sinter mixtures in the range 298 K to 1623 K (25 °C to 1350 °C) and at oxygen partial pressure of 5 × 10-3 atm has been characterized using in situ synchrotron X-ray diffraction. SFCA and SFCA-I are the key bonding phases in iron ore sinter, and an improved understanding of their formation mechanisms may lead to improved efficiency of industrial sintering processes. During heating, SFCA-I formation at 1327 K to 1392 K (1054 °C to 1119 °C) (depending on composition) was associated with the reaction of Fe2O3, 2CaO·Fe2O3, and SiO2. SFCA formation (1380 K to 1437 K [1107 °C to 1164 °C]) was associated with the reaction of CaO·Fe2O3, SiO2, and a phase with average composition 49.60, 9.09, 0.14, 7.93, and 32.15 wt pct Fe, Ca, Si, Al, and O, respectively. Increasing Al2O3 concentration in the starting sinter mixture increased the temperature range over which SFCA-I was stable before the formation of SFCA, and it stabilized SFCA to a higher temperature before it melted to form a Fe3O4 + melt phase assemblage (1486 K to 1581 K [1213 °C to 1308 °C]). During cooling, the first phase to crystallize from the melt (1452 K to 1561 K [1179 °C to 1288 °C]) was an Fe-rich phase, similar in composition to SFCA-I, and it had an average composition 58.88, 6.89, 0.82, 3.00, and 31.68 wt pct Fe, Ca, Si, Al, and O, respectively. At lower temperatures (1418 K to 1543 K [1145 °C to 1270 °C]), this phase reacted with melt to form SFCA. Increasing Al2O3 increased the temperature at which crystallization of the Fe-rich phase occurred, increased the temperature at which crystallization of SFCA occurred, and suppressed the formation of Fe2O3 (1358 K to 1418 K [1085 °C to 1145 °C]) to lower temperatures.

  2. Sequential soil washing techniques using hydrochloric acid and sodium hydroxide for remediating arsenic-contaminated soils in abandoned iron-ore mines.

    PubMed

    Jang, Min; Hwang, Jung Sung; Choi, Sang Il

    2007-01-01

    Sequential washing techniques using single or dual agents [sodium hydroxide (NaOH) and hydrochloric acid (HCl) solutions] were applied to arsenic-contaminated soils in an abandoned iron-ore mine area. We investigated the best remediation strategies to maximize arsenic removal efficiency for both soils and arsenic-containing washing solution through conducting a series of batch experiments. Based on the results of a sequential extraction procedure, most arsenic prevails in Fe-As precipitates or coprecipitates, and iron exists mostly in the crystalline forms of iron oxide. Soil washing by use of a single agent was not effective in remediating arsenic-contaminated soils because arsenic extractions determined by the Korean standard test (KST) methods for washed soils were not lower than 6mg kg(-1) in all experimental conditions. The results of X-ray diffraction (XRD) indicated that iron-ore fines produced mobile colloids through coagulation and flocculation in water contacting the soils, containing dissolved arsenic and fine particles of ferric arsenate-coprecipitated silicate. The first washing step using 0.2M HCl was mostly effective in increasing the cationic hydrolysis of amorphous ferrihydrite, inducing high removal of arsenic. Thus, the removal step of arsenic-containing flocs can lower arsenic extractions (KST methods) of washed soils. Among several washing trials, alternative sequential washing using 0.2M HCl followed by 1M HCl (second step) and 1M NaOH solution (third step) showed reliable and lower values of arsenic extractions (KST methods) of washed soils. This washing method can satisfy the arsenic regulation of washed soil for reuse or safe disposal application. The kinetic data of washing tests revealed that dissolved arsenic was easily readsorbed into remaining soils at a low pH. This result might have occurred due to dominant species of positively charged crystalline iron oxides characterized through the sequential extraction procedure. However

  3. Desilicification and iron activation-reprecipitation in the high-grade magnetite ores in BIFs of the Anshan-Benxi area, China: Evidence from geology, geochemistry and stable isotopic characteristics

    NASA Astrophysics Data System (ADS)

    Li, Hou-Min; Yang, Xiu-Qing; Li, Li-Xing; Zhang, Zhao-Chong; Liu, Ming-Jun; Yao, Tong; Chen, Jing

    2015-12-01

    The high-grade magnetite ores related to banded iron formations (BIFs) in the Anshan-Benxi area, Liaoning Province in China, have been widely interpreted as the product of replacement of protore by epigenetic hydrothermal fluids. The high-grade iron ore reserves in the mining area II (164 million tons) in the Gongchangling (G2) and Qidashan-Wangjiabuzi (QW) iron deposits (11.45 million tons) are the largest deposits in the Anshan-Benxi area. We present a detailed comparison of the geology, geochemical and stable isotopic compositions of the iron ores in the G2 with those in the QW to constrain the role of desilicification and iron activation-reprecipitation in converting the BIFs to high-grade magnetite ores. These two deposits show marked difference in wall-rock alteration, geochemical features, and oxygen and sulfur isotopic compositions. Wall-rock alteration in the G2 is characterized by garnetization, actinolitization, and chloritization, whereas the QW shows chloritization, biotitization and sericitization. The geochemistry of altered rocks in the G2 is characterized by slight REE fractionation, positive Eu and no significant Ce anomalies, whereas the QW is characterized by high ΣREE contents, strong REE fractionation, and the absence of significant Eu and Ce anomalies. High-grade iron ores in the G2 show similar δ18OV-SMOW values for magnetite, lower δ18OV-SMOW values for quartz and higher δ34SV-CDT values for pyrite when compared to the BIFs, whereas the QW shows lower δ18OV-SMOW values for magnetite, similar δ18OV-SMOW values for quartz and similar δ34SV-CDT values for pyrite. These features indicate that desilicification process by hypogene alkaline-rich hydrothermal fluids were possibly responsible for the formation of high-grade iron ores in the G2 whereas iron activation-reprecipitation process by migmatitic-hydrothermal fluids generated the high-grade iron orebodies in QW.

  4. Chromium remediation or release? Effect of iron(II) sulfate addition on chromium(VI) leaching from columns of chromite ore processing residue.

    PubMed

    Geelhoed, Jeanine S; Meeussen, Johannes C L; Roe, Martin J; Hillier, Stephen; Thomas, Rhodri P; Farmer, John G; Paterson, Edward

    2003-07-15

    Chromite ore processing residue (COPR), derived from the so-called high lime processing of chromite ore, contains high levels of Cr(III) and Cr(VI) and has a pH between 11 and 12. Ferrous sulfate, which is used for remediation of Cr(VI) contamination in wastewater and soils via reduction to Cr(III) and subsequent precipitation of iron(III)/chromium(III) hydroxide, has also been proposed for remediation of Cr(VI) in COPR. Instead, however, addition of FeSO4 to the infiltrating solution in column experiments with COPR greatly increased leaching of Cr(VI). Leached Cr(VI) increased from 3.8 to 12.3 mmol kg(-1) COPR in 25 pore volumes with 20 mM FeSO4, reaching solution concentrations as high as 1.6 mM. Fe(II) was ineffective in reducing Cr(VI) to Cr(III) because it precipitated when it entered the column due to the high pH of COPR, while Cr(VI) in solution was transported away with the infiltrating solution. The large increase in leaching of Cr(VI) upon infiltration of sulfate, either as FeSO4 or Na2SO4, was caused by anion exchange of sulfate for chromate in the layered double hydroxide mineral hydrocalumite, a process for which scanning electron microscopy with energy-dispersive X-ray microanalysis provided direct evidence.

  5. The shift of microbial communities and their roles in sulfur and iron cycling in a copper ore bioleaching system

    PubMed Central

    Niu, Jiaojiao; Deng, Jie; Xiao, Yunhua; He, Zhili; Zhang, Xian; Van Nostrand, J. D.; Liang, Yili; Deng, Ye; Liu, Xueduan; Yin, Huaqun

    2016-01-01

    Bioleaching has been employed commercially to recover metals from low grade ores, but the production efficiency remains to be improved due to limited understanding of the system. This study examined the shift of microbial communities and S&Fe cycling in three subsystems within a copper ore bioleaching system: leaching heap (LH), leaching solution (LS) and sediment under LS. Results showed that both LH and LS had higher relative abundance of S and Fe oxidizing bacteria, while S and Fe reducing bacteria were more abundant in the Sediment. GeoChip analysis showed a stronger functional potential for S0 oxidation in LH microbial communities. These findings were consistent with measured oxidation activities to S0 and Fe2+, which were highest by microbial communities from LH, lower by those from LS and lowest form Sediment. Moreover, phylogenetic molecular ecological network analysis indicated that these differences might be related to interactions among microbial taxa. Last but not the least, a conceptual model was proposed, linking the S&Fe cycling with responsible microbial populations in the bioleaching systems. Collectively, this study revealed the microbial community and functional structures in all three subsystems of the copper ore, and advanced a holistic understanding of the whole bioleaching system. PMID:27698381

  6. The shift of microbial communities and their roles in sulfur and iron cycling in a copper ore bioleaching system.

    PubMed

    Niu, Jiaojiao; Deng, Jie; Xiao, Yunhua; He, Zhili; Zhang, Xian; Van Nostrand, J D; Liang, Yili; Deng, Ye; Liu, Xueduan; Yin, Huaqun

    2016-10-04

    Bioleaching has been employed commercially to recover metals from low grade ores, but the production efficiency remains to be improved due to limited understanding of the system. This study examined the shift of microbial communities and S&Fe cycling in three subsystems within a copper ore bioleaching system: leaching heap (LH), leaching solution (LS) and sediment under LS. Results showed that both LH and LS had higher relative abundance of S and Fe oxidizing bacteria, while S and Fe reducing bacteria were more abundant in the Sediment. GeoChip analysis showed a stronger functional potential for S(0) oxidation in LH microbial communities. These findings were consistent with measured oxidation activities to S(0) and Fe(2+), which were highest by microbial communities from LH, lower by those from LS and lowest form Sediment. Moreover, phylogenetic molecular ecological network analysis indicated that these differences might be related to interactions among microbial taxa. Last but not the least, a conceptual model was proposed, linking the S&Fe cycling with responsible microbial populations in the bioleaching systems. Collectively, this study revealed the microbial community and functional structures in all three subsystems of the copper ore, and advanced a holistic understanding of the whole bioleaching system.

  7. The shift of microbial communities and their roles in sulfur and iron cycling in a copper ore bioleaching system

    NASA Astrophysics Data System (ADS)

    Niu, Jiaojiao; Deng, Jie; Xiao, Yunhua; He, Zhili; Zhang, Xian; van Nostrand, J. D.; Liang, Yili; Deng, Ye; Liu, Xueduan; Yin, Huaqun

    2016-10-01

    Bioleaching has been employed commercially to recover metals from low grade ores, but the production efficiency remains to be improved due to limited understanding of the system. This study examined the shift of microbial communities and S&Fe cycling in three subsystems within a copper ore bioleaching system: leaching heap (LH), leaching solution (LS) and sediment under LS. Results showed that both LH and LS had higher relative abundance of S and Fe oxidizing bacteria, while S and Fe reducing bacteria were more abundant in the Sediment. GeoChip analysis showed a stronger functional potential for S0 oxidation in LH microbial communities. These findings were consistent with measured oxidation activities to S0 and Fe2+, which were highest by microbial communities from LH, lower by those from LS and lowest form Sediment. Moreover, phylogenetic molecular ecological network analysis indicated that these differences might be related to interactions among microbial taxa. Last but not the least, a conceptual model was proposed, linking the S&Fe cycling with responsible microbial populations in the bioleaching systems. Collectively, this study revealed the microbial community and functional structures in all three subsystems of the copper ore, and advanced a holistic understanding of the whole bioleaching system.

  8. Determination of molybdenum in ores, iron and steel by atomic-absorption spectrophotometry after separation by alpha-benzoinoxime extraction or further xanthate extraction.

    PubMed

    Donaldson, E M

    1980-02-01

    A simple and moderately rapid method for determining 0.001% or more of molybdenum in ores, iron and steel is described. After sample decomposition, molybdenum is separated from the matrix elements, except tungsten, by chloroform extraction of its alpha-benzoinoxime complex from a 1.75 M hydrochloric-0.13 M tartaric acid medium. Depending on the amount of tungsten present, molybdenum, if necessary, is back-extracted into concentrated ammonia solution and subsequently separated from coextracted tungsten by chloroform extraction of its xanthate complex from a 1.5M hydrochloric-0.13M tartaric acid medium. It is ultimately determined by atomic-absorption spectrophotometry, at 313.3 nm, in a 15% v/v hydrochloric acid medium containing 1,000 microg/ml of aluminium as the chloride, after evaporation of either extract to dryness with nitric, perchloric and sulphuric acids and dissolution of the salts in dilute ammonia solution.

  9. Gas-phase and particle-phase PCDD/F congener distributions in the flue gas from an iron ore sintering plant.

    PubMed

    Liu, Xiaolong; Ye, Meng; Wang, Xue; Liu, Wen; Zhu, Tingyu

    2017-04-01

    The activated carbon injection-circulating fluidized bed (ACI-CFB)-bag filter coupling technique was studied in an iron ore sintering plant. For comparison, the removal efficiencies under the conditions without or with ACI technology were both evaluated. It was found that the polychlorinated dibenzo-p-dioxins and dibenzofuran (PCDD/F) removal efficiency for total international toxic equivalence quantity (I-TEQ) concentration was improved from 91.61% to 97.36% when ACI was employed, revealing that ACI was very conducive to further controlling the PCDD/F emissions. Detailed congener distributions of PCDD/Fs in the gas-phase and particle-phase of the Inlet and Outlet samples were determined. Additionally, the PCDD/F distribution for the Fly ash-with ACI sample of was also studied. Copyright © 2016. Published by Elsevier B.V.

  10. A study on the structural behavior of reduced pyrite ash pellets by XRD and XRF analysis.

    PubMed

    Tugrul, Nurcan; Derun, Emek Moroydor; Piskin, Mehmet Burçin; Ekerim, Ahmet

    2009-05-01

    In Turkey, pyrite ash is created as waste from the roasting of pyrite ores in the production of sulfuric acid. These processes generate great amounts of pyrite ash waste that creates serious environmental pollution due to the release of acids and toxic substances. Pyrite ash waste can be used in the iron production industry as a raw material because of its high Fe(2)O(3) concentration. The aim of this study was to investigate the reduction behaviour of pyrite ash pellets. The pyrite ashes were reduced to obtain the iron contained in pellets. Pyrite ashes samples were pelletized dried at 105 degrees C for 24 h and sintered at 1200 degrees C for 30 min. then reduced in a pressure of 4 atm. under argon gas. The mineralogical transformations that occurred during reduction were analysed by X-ray diffraction and X-ray fluorescence. The X-ray diffraction and X-ray fluorescence measurements of these samples showed that Fe(3)O(4) was successfully reduced to a metallic iron phase in a laboratory-scale electric arc furnace.

  11. Oxidative potential (OP) and mineralogy of iron ore particulate matter at the Gol-E-Gohar Mining and Industrial Facility (Iran).

    PubMed

    Soltani, Naghmeh; Keshavarzi, Behnam; Sorooshian, Armin; Moore, Farid; Dunster, Christina; Dominguez, Ana Oliete; Kelly, Frank J; Dhakal, Prakash; Ahmadi, Mohamad Reza; Asadi, Sina

    2017-03-09

    Concentrations of total suspended particulate matter, particulate matter with aerodynamic diameter <2.5 μm (PM2.5), particulate matter <10 μm (PM10), and fallout dust were measured at the Iranian Gol-E-Gohar Mining and Industrial Facility. Samples were characterized in terms of mineralogy, morphology, and oxidative potential. Results show that indoor samples exceeded the 24-h PM2.5 and PM10 mass concentration limits (35 and 150 µg m(-3), respectively) set by the US National Ambient Air Quality Standards. Calcite, magnetite, tremolite, pyrite, talc, and clay minerals such as kaolinite, vermiculite, and illite are the major phases of the iron ore PM. Accessory minerals are quartz, dolomite, hematite, actinolite, biotite, albite, nimite, laumontite, diopside, and muscovite. The scanning electron microscope structure of fibrous-elongated minerals revealed individual fibers in the range of 1.5 nm to 71.65 µm in length and 0.2 nm to 3.7 µm in diameter. The presence of minerals related to respiratory diseases, such as talc, crystalline silica, and needle-shaped minerals like amphibole asbestos (tremolite and actinolite), strongly suggests the need for detailed health-based studies in the region. The particulate samples show low to medium oxidative potential per unit of mass, in relation to an urban road side control, being more reactive with ascorbate than with glutathione or urate. However, the PM oxidative potential per volume of air is exceptionally high, confirming that the workers are exposed to a considerable oxidative environment. PM released by iron ore mining and processing activities should be considered a potential health risk to the mine workers and nearby employees, and strategies to combat the issue are suggested.

  12. Fifty-year follow-up of mortality among a cohort of iron-ore miners in Sweden, with specific reference to myocardial infarction mortality.

    PubMed

    Björ, B; Burström, L; Jonsson, H; Nathanaelsson, L; Damber, L; Nilsson, T

    2009-04-01

    This study investigates both general mortality and mortality from myocardial infarction among men employed in iron-ore mines in Sweden. The mortality of employees (surface and underground workers) at the iron-ore mines in Malmberget and Kiruna, Sweden was investigated. The study cohort comprised men who had been employed for at least 1 year between 1923 and 1996. The causes of death were obtained from the national cause of death register from 1952 to 2001. Indirect standardised mortality ratios (SMR) were calculated for four main causes. Mortality specifically from myocardial infarction was also analysed. 4504 deaths in the cohort gave an SMR for total mortality of 1.05 (95% CI 1.02 to 1.09). Mortality was significantly higher for lung cancer (SMR 1.73, 95% CI 1.52 to 1.97). There was an increased risk of injuries and poisonings (SMR 1.34, 95% CI 1.24 to 1.46) and respiratory diseases (SMR 1.14, 95% CI 1.00 to 1.28). There were 1477 cases of myocardial infarction, resulting in an SMR of 1.12 (95% CI 1.07 to 1.18). SMR was higher (1.35, 95% CI 1.22 to 1.50) for men aged 60 years of age (1.06, 95% CI 1.00 to 1.13). Mortality from myocardial infarction was higher than expected. There was also an increased risk of death from injuries and poisonings, lung cancer and respiratory diseases, as well as higher general mortality. Our findings support the results of previous studies that there is an association between working in the mining industry and adverse health outcomes.

  13. A comparison between standard methods and structural nested modelling when bias from a healthy worker survivor effect is suspected: an iron-ore mining cohort study.

    PubMed

    Björ, Ove; Damber, Lena; Jonsson, Håkan; Nilsson, Tohr

    2015-07-01

    Iron-ore miners are exposed to extremely dusty and physically arduous work environments. The demanding activities of mining select healthier workers with longer work histories (ie, the Healthy Worker Survivor Effect (HWSE)), and could have a reversing effect on the exposure-response association. The objective of this study was to evaluate an iron-ore mining cohort to determine whether the effect of respirable dust was confounded by the presence of an HWSE. When an HWSE exists, standard modelling methods, such as Cox regression analysis, produce biased results. We compared results from g-estimation of accelerated failure-time modelling adjusted for HWSE with corresponding unadjusted Cox regression modelling results. For all-cause mortality when adjusting for the HWSE, cumulative exposure from respirable dust was associated with a 6% decrease of life expectancy if exposed ≥15 years, compared with never being exposed. Respirable dust continued to be associated with mortality after censoring outcomes known to be associated with dust when adjusting for the HWSE. In contrast, results based on Cox regression analysis did not support that an association was present. The adjustment for the HWSE made a difference when estimating the risk of mortality from respirable dust. The results of this study, therefore, support the recommendation that standard methods of analysis should be complemented with structural modelling analysis techniques, such as g-estimation of accelerated failure-time modelling, to adjust for the HWSE. Published by the BMJ Publishing Group Limited. For permission to use (where not already granted under a licence) please go to http://group.bmj.com/group/rights-licensing/permissions.

  14. Determination of uranium, iron, copper, and nickel from ore samples by MEKC using N,N'-ethylene bis(salicylaldimine) as complexing reagent.

    PubMed

    Mirza, Muhammed Aslam; Khuhawar, Muhammad Yar; Arain, Rafee

    2008-02-01

    An analytical procedure has been developed for the separation of dioxouranium(VI), iron(III), copper(II), nickel(II), cobalt(II), cobalt(III), palladium(II), and thorium(IV) by MEKC using N,N'-ethylene bis(salicylaldimine) (H(2)SA(2)en) as a complexing reagent with total runtime <4.5 min. SDS was used as micellar medium at pH 8 with sodium tetraborate buffer (0.1 M). An uncoated fused-silica capillary with an effective length of 50 cm x 75 microm id was used with an applied voltage of 30 kV with photodiode array detection at 231 nm. Linear calibrations were obtained within 0.111-1000 microg/mL of each element with LODs within 37-325 ng/mL. The developed method was tested for analysis of uranium ore samples indicating its presence within 103-1789 microg/g with RSD within 0.79-1.87%. Likewise copper, nickel, and iron in their combined matrix were also simultaneously determined with RSD 0.4-1.6% (n = 6).

  15. Sorption behavior of Pb(II) and Cd(II) on iron ore slime and characterization of metal ion loaded sorbent.

    PubMed

    Mohapatra, M; Rout, K; Mohapatra, B K; Anand, S

    2009-07-30

    The present investigation evaluates the sorption effectiveness of Pb(II) and Cd(II) ions on iron ore slime (IOS) obtained from Jindal Steel Ltd., Vijayanagaram, India. The sorption followed pseudo-second-order kinetics for both the cations. Pb(II) and Cd(II) sorption increased with the increase in pH from 2 to 4.5. The sorption data fitted well to Freundlich model as compared to Langmuir model. Synergistic effect of Pb(II) and Cd(II) on their sorption on IOS sample showed that Pb(II) sorption increases in presence of Cd(II) whereas Cd(II) sorption decreases. Presence of chloride or sulphate resulted in increased Pb(II) sorption but adversely affected Cd(II) sorption. The XRD patterns of Pb(II) adsorbed on IOS sample showed disappearance of some silica peaks and shifting of hematite peaks corresponding to 104 and 110 plane. For Cd(II) sorbed IOS sample, only peak shift for hematite of 104 and 110 plane was observed. Shifting of IR bands indicated that the Pb(II) sorption occurred through an inner sphere mechanism where as Cd(II) sorption occurred through outer sphere mechanism. EPMA studies showed that Pb(II) form a uniform thin layer and Cd(II) concentrate only on iron oxide phase. Regeneration and stability data on metal ion loaded IOS sample has been included.

  16. Ore metals through geologic history.

    PubMed

    Meyer, C

    1985-03-22

    The ores of chromite, nickel, copper, and zinc show a wide distribution over geologic time, but those of iron, titanium, lead, uranium, gold, silver, molybdenum, tungsten, and tin are more restricted. Many of the limitations to specific time intervals are probably imposed by the evolving tectonic history of Earth interacting with the effects of the biomass on the evolution of the earth's s surface chemistry. Photosynthetic generation of free oxygen and "carbon" contributes significantlly to the diversity of redox potentials in both sedimentary and igneous-related processes of ore formation, influencing the selection of metals at the source, during transport, and at the site of ore deposition.

  17. The brown iron ores of west-middle Tennessee: Chapter D in Contributions to economic geology (short papers and preliminary reports), 1927: Part I - Metals and nonmetals except fuels

    USGS Publications Warehouse

    Burchard, E.F.

    1927-01-01

    A study of the brown iron ore deposits of west-middle Tennessee has been carried on recently under a cooperative agreement between the Tennessee State Geological Survey and the United States Geological Survey. A detailed report on the subject was submitted in the spring of 1925 to the State Survey for publication as a bulletin, and the writing of the present report was completed in March, 1926. The field work was done mainly between October 22 and November 2, 1921, and April 26 and July 18, 1923; but in October, 1924, a visit was made to the mine at Napier. The writer was assisted in the field in 1921 by. R. W. Smith, assistant geologist, and in 1923 by C. C. Anderson, topographer, both of the Tennessee Survey. Mr. Wilbur A. Nelson, State geologist at the time the work was in progress, visited several mines with the writer and on these occasions as well as many times during the preparation of the report rendered helpful suggestions and guidance. Mr. H. D. Miser, of the United States Geological Survey, State geologist from September 1, 1925, to July 1, 1926, who is especially familiar with the southern part of this area, also cooperated heartily in the preparation of this report; and Mr. H. W. Davis, of the United States Bureau of Mines, compiled the statistical data on iron ore and pig iron. To all these gentlemen the writer desires to express his appreciation. Acknowledgments are also due to the officials and employees of the iron mining and manufacturing companies and to people living in the vicinity of inactive mining properties for their courteous attention and for the large amount of information furnished.In the present paper the general features of the region and of the iron-ore deposits are delineated, but only a few typical ore deposits in each county are described, as the State bulletin will contain detailed descriptions of all properties.

  18. Assessment of Vegetation Establishment on Tailings Dam at an Iron Ore Mining Site of Suburban Beijing, China, 7 Years After Reclamation with Contrasting Site Treatment Methods

    NASA Astrophysics Data System (ADS)

    Yan, Demin; Zhao, Fangying; Sun, Osbert Jianxin

    2013-09-01

    Strip-mining operations greatly disturb soil, vegetation and landscape elements, causing many ecological and environmental problems. Establishment of vegetation is a critical step in achieving the goal of ecosystem restoration in mining areas. At the Shouyun Iron Ore Mine in suburban Beijing, China, we investigated selective vegetation and soil traits on a tailings dam 7 years after site treatments with three contrasting approaches: (1) soil covering (designated as SC), (2) application of a straw mat, known as "vegetation carpet", which contains prescribed plant seed mix and water retaining agent (designated as VC), on top of sand piles, and (3) combination of soil covering and application of vegetation carpet (designated as SC+VC). We found that after 7 years of reclamation, the SC+VC site had twice the number of plant species and greater biomass than the SC and VC sites, and that the VC site had a comparable plant abundance with the SC+VC site but much less biodiversity and plant coverage. The VC site did not differ with the SC site in the vegetation traits, albeit low soil fertility. It is suggested that application of vegetation carpet can be an alternative to introduction of topsoil for treatment of tailings dam with fine-structured substrate of ore sands. However, combination of topsoil treatment and application of vegetation carpet greatly increases vegetation coverage and plant biodiversity, and is therefore a much better approach for assisting vegetation establishment on the tailings dam of strip-mining operations. While application of vegetation carpet helps to stabilize the loose surface of fine-structured mine wastes and to introduce seed bank, introduction of fertile soil is necessary for supplying nutrients to plant growth in the efforts of ecosystem restoration of mining areas.

  19. Assessment of vegetation establishment on tailings dam at an iron ore mining site of suburban Beijing, China, 7 years after reclamation with contrasting site treatment methods.

    PubMed

    Yan, Demin; Zhao, Fangying; Sun, Osbert Jianxin

    2013-09-01

    Strip-mining operations greatly disturb soil, vegetation and landscape elements, causing many ecological and environmental problems. Establishment of vegetation is a critical step in achieving the goal of ecosystem restoration in mining areas. At the Shouyun Iron Ore Mine in suburban Beijing, China, we investigated selective vegetation and soil traits on a tailings dam 7 years after site treatments with three contrasting approaches: (1) soil covering (designated as SC), (2) application of a straw mat, known as "vegetation carpet", which contains prescribed plant seed mix and water retaining agent (designated as VC), on top of sand piles, and (3) combination of soil covering and application of vegetation carpet (designated as SC+VC). We found that after 7 years of reclamation, the SC+VC site had twice the number of plant species and greater biomass than the SC and VC sites, and that the VC site had a comparable plant abundance with the SC+VC site but much less biodiversity and plant coverage. The VC site did not differ with the SC site in the vegetation traits, albeit low soil fertility. It is suggested that application of vegetation carpet can be an alternative to introduction of topsoil for treatment of tailings dam with fine-structured substrate of ore sands. However, combination of topsoil treatment and application of vegetation carpet greatly increases vegetation coverage and plant biodiversity, and is therefore a much better approach for assisting vegetation establishment on the tailings dam of strip-mining operations. While application of vegetation carpet helps to stabilize the loose surface of fine-structured mine wastes and to introduce seed bank, introduction of fertile soil is necessary for supplying nutrients to plant growth in the efforts of ecosystem restoration of mining areas.

  20. Multistep Reduction Kinetics of Fine Iron Ore with Carbon Monoxide in a Micro Fluidized Bed Reaction Analyzer

    NASA Astrophysics Data System (ADS)

    Chen, Hongsheng; Zheng, Zhong; Chen, Zhiwei; Yu, Wenzhou; Yue, Junrong

    2017-04-01

    The reduction kinetics of Brazilian hematite by CO is investigated in a Micro Fluidized Bed Reaction Analyzer (MFBRA) using an analyzing method based on Johnson-Mehl-Avrami (JMA) model at temperatures of 973 K (700 °C), 1023 K (750 °C), 1073 K (800 °C), and 1123 K (850 °C). The solid products at different reduction stages are evaluated by SEM/EDS and XRD technologies. Results indicate that the reduction process is better to be discussed in terms of a parallel reaction model that consists of the reactions of hematite to wüstite and wüstite to iron, rather than a stepwise route. Meanwhile, the controlling mechanism of the reduction process is found to vary with temperature and the degree of conversion. The overall process is controlled by the gas-solid reaction occurring at the iron/wüstite interface in the initial stages, and then is limited by the nucleation of wüstite, and finally shifts to diffusion control. Moreover, the reactions of hematite to wüstite and wüstite to iron take place simultaneously but with different time dependences, and the apparent activation energies of hematite to wüstite and wüstite to iron are determined as 83.61 and 80.40 KJ/mol, respectively.

  1. Multistep Reduction Kinetics of Fine Iron Ore with Carbon Monoxide in a Micro Fluidized Bed Reaction Analyzer

    NASA Astrophysics Data System (ADS)

    Chen, Hongsheng; Zheng, Zhong; Chen, Zhiwei; Yu, Wenzhou; Yue, Junrong

    2017-01-01

    The reduction kinetics of Brazilian hematite by CO is investigated in a Micro Fluidized Bed Reaction Analyzer (MFBRA) using an analyzing method based on Johnson-Mehl-Avrami (JMA) model at temperatures of 973 K (700 °C), 1023 K (750 °C), 1073 K (800 °C), and 1123 K (850 °C). The solid products at different reduction stages are evaluated by SEM/EDS and XRD technologies. Results indicate that the reduction process is better to be discussed in terms of a parallel reaction model that consists of the reactions of hematite to wüstite and wüstite to iron, rather than a stepwise route. Meanwhile, the controlling mechanism of the reduction process is found to vary with temperature and the degree of conversion. The overall process is controlled by the gas-solid reaction occurring at the iron/wüstite interface in the initial stages, and then is limited by the nucleation of wüstite, and finally shifts to diffusion control. Moreover, the reactions of hematite to wüstite and wüstite to iron take place simultaneously but with different time dependences, and the apparent activation energies of hematite to wüstite and wüstite to iron are determined as 83.61 and 80.40 KJ/mol, respectively.

  2. Mortality from myocardial infarction in relation to exposure to vibration and dust among a cohort of iron-ore miners in Sweden.

    PubMed

    Björ, Bodil; Burström, Lage; Eriksson, Kåre; Jonsson, Håkan; Nathanaelsson, Lena; Nilsson, Tohr

    2010-03-01

    The aim of this study was to investigate myocardial infarction (MI) mortality in relation to exposure to hand/arm vibration (HAV) and whole body vibration (WBV) as well as exposure to dust among men employed in two Swedish iron-ore mines. This study comprised employed men at two iron-ore mines in Sweden who had been employed for at least 1 year from 1923 up to 1996. The causes of death were obtained from the national cause of death register from 1952 to 2001. Myocardial infarction mortality was obtained by linking personal identification numbers to the national cause of death register. Poisson regression was used for risk estimations on exposure-response relation, and analyses were made on the two age groups < or =60 years and >60 years. Relative risks for MI mortality in relation to exposure were significantly increased for exposure (0/>0) to WBV (RR 1.18, 95% CI 1.06 to 1.31) and dust (RR 1.15, 95% CI 1.02 to 1.31), and the results indicated an exposure-response relation for WBV and dust separately. For 60 years and younger, exposure to HAV (0/>0) (RR 1.34, 95% CI 1.03 to 1.74) and WBV (0/>0) (RR 1.39, 95% CI 1.13 to 1.72) increased the risk of MI mortality. An exposure-response was found for HAV and WBV, as the medium and high exposed categories showed significantly increased risk estimates. None of the exposures significantly increased the risk in the group above 60 years. The increased risk estimates for exposure to WBV remained when adjusting for exposure to dust. The results for the working age (< or =60 years) group showed significantly increased MI mortality for univariate exposure to HAV, WBV and dust. We found an association between increased mortality from MI and occupational exposure to WBV, and the risk remained after adjustment for dust exposure.

  3. 39. Photocopy of photograph. NARROW GAUGE LOCOMOTIVE AND ORE CARS, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    39. Photocopy of photograph. NARROW GAUGE LOCOMOTIVE AND ORE CARS, 1910. (From the Bethlehem Steel Corporation collection, Seattle, WA) - Irondale Iron & Steel Plant, Port Townsend, Jefferson County, WA

  4. Petrogenesis of Permian A-type granitoids in the Cihai iron ore district, Eastern Tianshan, NW China: Constraints on the timing of iron mineralization and implications for a non-plume tectonic setting

    NASA Astrophysics Data System (ADS)

    Zheng, Jiahao; Mao, Jingwen; Chai, Fengmei; Yang, Fuquan

    2016-09-01

    The geochronology and geochemistry of granitoids in the Eastern Tianshan, NW China provide important constraints on the timing of iron mineralization, as well as in understanding evolution history of the southern Central Asian Orogenic Belt (CAOB). Here we present results from a detailed study on granitoid rocks from the Cihai iron ore district in the Beishan region, southern part of the Eastern Tianshan. The granitoid rocks are composed of granodiorite, quartz monzonite, granite, and monzonite. Zircon U-Pb analyses yielded the ages of 294.1 ± 2.2 Ma, 286.5 ± 0.7 Ma, 284.3 ± 3.3 Ma, and 265.6 ± 3.0 Ma, respectively, suggesting they were formed in Early-Middle Permian. Among these granitoid rocks, the ages of quartz monzonite and granite are close to the timing of iron mineralization ( 282 Ma), indicating they may provide a source of iron in the Cihai ore district. Geochemically, the granodiorite, granite, and quartz monzonite samples are characterized by high FeOt/(FeOt + MgO) and Ga/Al ratios (0.84-0.94 and 2.28-3.27, respectively), as well as high zircon saturation temperatures (781-908 °C), similar to those of typical A-type granitoids. Isotopically, they display consistently depleted Hf isotopic compositions (εHf(t) = + 1.18 to + 15.37). Geological, geochemical, and isotopic data suggest that the Cihai A-type granitoids were derived from melting of juvenile lower crust. Some Early Permian A-type granitoids were recently identified in the Tarim and Eastern Tianshan with the ages between 294 and 269 Ma. The A-type granitoids in the Eastern Tianshan formed earlier between 294-284 Ma and exhibit characteristics of A2 type granitoids, whereas the A-type granitoids in the Tarim formed later between 277-269 Ma and show A1 granitoids affinity. We suggest that the Permian Tarim mantle plume does not account for the formation of the A-type granitoids in the Eastern Tianshan area, and the Eastern Tianshan was in a non-plume tectonic setting during Early Permian time

  5. Geochemical investigations and Fluid inclusion studies on iron ores from Qatruyeh area, Sanandaj-Sirjan zone, SW Iran: implications for a hydrothermal-metasomatic genetic model

    NASA Astrophysics Data System (ADS)

    Asadi, Sina; Rajabzadeh, Mohammad Ali

    2010-05-01

    The Qatruyeh iron deposits are located in the eastern edge of the NW-SE trending Sanandaj-Sirjan metamorphic zone of southwestern Iran and are hosted by a Late Proterozoic to Early Paleozoic sequence dominated by metamorphosed carbonate rocks. The ores occur as layered bodies, with lesser amounts within disseminated magnetite- and hematite-bearing veins. Geochemical analyses of the high-field strength, large ion lithophile, and rare earth elements (REE) indicate that mineralization within the low-grade layered magnetite ores was related to magmatic process accompanied by Na-Ca alteration. The stage is shown by metasomatic replacement textures, gradational contact between layered magnetite and host rock and mineral assemblages of actinolite + titanite + siderite + tourmaline (dravite) + quartz + paragonite. Chemical analyses on layered magnetite show Zn, Cr, LREE and Co/Ni ratio were enriched, whereas V and HREE were depleted. Subsequent to formation, low-temperature hydrothermal activity produced hematite ores with associated propyllitic-sericitic alteration with hematite (specularite) + chlorite + epidote + muscovite + quartz assemblages. The metacarbonate host rocks are LILE-depleted and HFSE-enriched due to metasomatic alteration. REE were relatively immobile during host rock alterations. Microthermometric analyses generally, have been described and measured only on primary inclusions of two-phase liquid +vapor (type A), and two-phase vapor +liquid with (type B). Type A inclusions are dominated by more than 80 vol % of H2O at room temperature. The first ice temperature of melting (Tm) often occurs around -24.5° to -19.5° C. Salinities determined by last ice Tm were 3.5 to 15 weight percent NaCl equivalent (size of inclusions between 2.5 and 15μm) for inclusions trapped in whole quartz samples. The average of homogenization temperature (Th) values change between 300 and 345°C and Tm measurements range from -11.3° to -3.5°C. Homogenization temperature exists

  6. Determination of tin in ores, iron, steel and non-ferrous alloys by atomic-absorption spectrophotometry after separation by extraction as the iodide.

    PubMed

    Donaldson, E M

    1980-06-01

    A simple and moderately rapid method for determining 0.001% or more of tin in ores, concentrates and tailings, iron, steel and copper-, zinc-, aluminium-, titanium- and zirconium-base alloys is described. After sample decomposition, tin is separated from the matrix elements, except arsenic, by toluene extraction of its iodide from a 3M sulphuric acid-1.5M potassium iodide medium containing tartaric and ascorbic acids. It is finally back-extracted into a nitric-sulphuric acid solution containing hydrochloric acid to prevent the formation of an insoluble tin-arsenic compound and the resultant solution is evaporated to dryness. Tin is subsequently determined by atomic-absorption spectrophotometry in a nitrous oxide-acetylene flame, at 235.4 nm in a 10% hydrochloric-0.5% tartaric acid medium containing 250 mug of potassium per ml. Co-extracted arsenic does not interfere. Results obtained by this method are compared with those obtained spectrophotometrically with gallein after the separation of tin by iodide extraction.

  7. Determination of chromium in ores, rocks and related materials, iron, steel and non-ferrous alloys by atomic-absorption spectrophotometry after separation by tribenzylamine-chloroform extraction.

    PubMed

    Donaldson, E M

    1980-10-01

    A method for determining trace and moderate amounts of chromium in ores, concentrates, rocks, soils and clays is described. After fusion of the sample with sodium peroxide, the melt is dissolved in dilute sulphuric acid. The chromium(III) produced by the hydrogen peroxide formed is co-precipitated with hydrous ferric oxide. The precipitate is dissolved in 0.7M sulphuric acid and chromium oxidized to chromium(VI) with ceric ammonium sulphate. The chromium(VI) is extracted as an ion-association complex into chloroform containing tribenzylamine and stripped with ammoniacal hydrogen peroxide. This solution is acidified with perchloric acid and chromium determined by atomic-absorption spectrophotometry in an air-acetylene flame, at 357.9 nm. Barium and strontium do not interfere. The procedure is also applicable to iron and steel, and nickel-copper, aluminium and zirconium alloys. Up to 5 mg of manganese and 10 mg each of molybdenum and vanadium will not interfere. In the absence of vanadium, up to 10 mg of tungsten will not interfere. In the presence of 1 mg of vanadium, up to 1 mg of tungsten will not interfere.

  8. The enhancement effect of pre-reduction using zero-valent iron on the solidification of chromite ore processing residue by blast furnace slag and calcium hydroxide.

    PubMed

    Li, Jinchunzi; Chen, Zhonglin; Shen, Jimin; Wang, Binyuan; Fan, Leitao

    2015-09-01

    A bench scale study was performed to assess the effectiveness of the solidification of chromite ore processing residue (COPR) by blast furnace slag and calcium hydroxide, and investigate the enhancement effect of pre-reduction using zero-valent iron (ZVI) on the solidification treatment. The degree of Cr immobilization was evaluated using the Toxicity Characteristic Leaching Procedure (TCLP) as well as the solid waste-extraction procedure for leaching toxicity-sulfuric acid & nitric acid method (Chinese standard HJ/T299-2007). Strength tests and semi-dynamic leaching tests were implemented to investigate the potential for reusing the final treatment product as a readily available construction material. The experimental results showed that the performance of pre-reduction/solidification (S/S) was superior to that of solidification alone. After pre-reduction, all of the S/S treated COPR samples met the TCLP limit for total Cr (5 mg L(-1)), whereas the samples with a COPR content below 40% met the pollution control limit of bricks and building block products (Chinese standard HJ/T 301-2007) produced with COPR for total Cr (0.3 mg L(-1)). At the same time, all of the S/S treated specimens tested were suitable for utilization at certain levels.

  9. Pilot plant experience in electron-beam treatment of iron-ore sintering flue gas and its application to coal boiler flue gas cleanup

    NASA Astrophysics Data System (ADS)

    Kawamura, K.; Shui, V. H.

    The peresent development status of the electron-beam flue gas treatment process, which is a dry process capable of removing SOx and NOx simultaneously, is described. The most advanced demonstration of this process was accomplished with a pilot plant in Japan where the maximum gas flow rate of 10,000 Nm 3/h of an iron-ore sintering machine flue gas was successfully treated. The byproduct produced in this process is collected as a dry powder which is a mixture of ammonia sulfate and ammonium nitrate and is salable as a fertilizer or a fertilizer component. A preliminary economic projection showed that this process costs less than the lime scrubber which removes SOx but does not remove NOx. Tests using simulated coal combustion gases suggest that this process will be applicable to coal-fired boiler flue gas treatment as well. However, test on actual coal-fired flue gases are still required for commercial application decisions. A process development unit program consisting of the design, construction and testing of actual coal-fired power station flue gases is underway in the U.S.A. The design and engineering of the test plant is far advanced and the construction phase will be launched in the very near future.

  10. Acid-base properties and surface complexation modeling of phosphate anion adsorption by wasted low grade iron ore with high phosphorus.

    PubMed

    Yuan, Xiaoli; Bai, Chenguang; Xia, Wentang; An, Juan

    2014-08-15

    The adsorption phenomena and specific reaction processes of phosphate onto wasted low grade iron ore with high phosphorus (WLGIOWHP) were studied in this work. Zeta potential and Fourier transform infrared spectroscopy (FTIR) analyses were used to elucidate the interaction mechanism between WLGIOWHP and aqueous solution. The results implied that the main adsorption mechanism was the replacement of surface hydroxyl groups by phosphate via the formation of inner-sphere complex. The adsorption process was characterized by chemical adsorption onto WLGIOWHP. The non-electrostatic model (NEM) was used to simulate the surface adsorption of phosphate onto WLGIOWHP. The total surface site density and protonation constants for NEM (N(T)=1.6×10(-4) mol/g, K(a1)=2.2×10(-4), K(a2)=6.82×10(-9)) were obtained by non-linear data fitting of acid-base titrations. In addition, the NEM was used to establish the surface adsorption complexation modeling of phosphate onto WLGIOWHP. The model successfully predicted the adsorption of phosphate onto WLGIOWHP from municipal wastewater.

  11. [Solidification/Stabilization of Chromite Ore Processing Residue (COPR) Using Zero-Valent Iron and Lime-Activated Ground Granulated Blast Furnace Slag].

    PubMed

    Chen, Zhong-lin; Li, Jin-chunzi; Wang, Bin-yuan; Fan, Lei-tao; Shen, Ji-min

    2015-08-01

    The solidification/stabilization (S/S) of chromite ore processing residue (COPR) was performed using zero-valent iron (ZVI) and lime-activated ground granulated blast furnace slag (GGBFS). The degree of Cr immobilization was evaluated using the leaching procedure, mineral composition analysis and morphology analysis. Semi-dynamic leaching tests were implemented to investigate the potential for reusing the final treatment product as a readily available construction material. The results showed that after reduction, all of the S/S treated COPR samples met the pollution control limit of bricks and building block products (Chinese standard HJ/T 301-2007) produced with COPR for total Cr (0.3 mg x L(-1)), the compressive strength of all the S/S samples could meet the compressive strength standard (15 MPa) for producing clay bricks, and Cr existed as the specie that bound to Fe/Mn oxides in the S/S samples. At the same time, all of the S/S treated specimens tested were suitable for utilization at certain levels.

  12. Petrography and geochemistry of Mesoarchaean komatiites from the eastern Iron Ore belt, Singhbhum craton, India, and its similarity with 'Barberton type komatiite'

    NASA Astrophysics Data System (ADS)

    Chaudhuri, Trisrota; Mazumder, Rajat; Arima, Makoto

    2015-01-01

    The Mesoarchaean supracrustals of the Gorumahishani-Badampahar belt, eastern India record sedimentation-volcanism like most other contemporary greenstone belts over the world. The current study reports unambiguous komatiitic rocks from Tua-Dungri hill, Gorumahishani-Badampahar belt, Jharkhand and presents a petrological and geochemical inventory of these very interesting rocks. The Tua-Dungri komatiites are characterised by a well distinguishable cumulate, platy and random spinifex zone. These Tua-Dungri komatiites are rich in SiO2 (47-50 wt%) like Barberton type komatiite or modern day boninite. Their Al depleted nature (Al2O3 = 1.36-2.95 wt%) with very low Al2O3/TiO2 (3.4-6.5) and high CaO/Al2O3 (2-3), high LREE/HREE ratios show further resemblance with the Barberton komatiite. The Tua Dungri komatiite data along with published geochemical, sedimentological and stratigraphic data from the Iron Ore Group of rocks suggest mantle plume activity during the Mesoarchaean on the Singhbhum craton.

  13. Voidage and pressure profile characteristics of sand-iron ore-coal-FCC single-particle systems in the riser of a pilot plant circulating fluidized bed

    SciTech Connect

    Das, M.; Meikap, B.C.; Saha, R.K.

    2008-06-15

    Hydrodynamic behaviors of single system of particles were investigated in a circulating fluidized bed (CFB) unit. Particles belonging to Geldart groups A and B like sand of various sizes (90, 300, 417, 522, 599, and 622 mu m), FCC catalyst (120 mu m), iron ore (166 and 140 {mu} m), and coal (335 and 168 {mu} m) were used to study the hydrodynamic characteristics. Superficial air velocity used in the present study ranged between 2.01 and 4.681 m/s and corresponding mass fluxes were 12.5-50 kg/(m{sup 2} s). A CFB needs the creation of some special hydrodynamic conditions, namely a certain combination of superficial gas velocity, solids circulation rate, particle diameter, density of particle, etc. which can give rise to a state wherein the solid particles are subjected to an upward velocity greater than the terminal or free fall velocity of the majority of the individual particles. The hydrodynamics of the bed was investigated in depth and theoretical analysis is presented to support the findings. Based on gas-solid momentum balance in the riser, a distinction between apparent and real voidage has been made. The effects of acceleration and friction on the real voidage have been estimated. Results indicated a 0.995 voidage for higher superficial gas velocity of 4.681. m/s.

  14. [The role of labour conditions in the development of osteo-muscular system disorders in workers of the iron-ore industry].

    PubMed

    Karnaukh, N G; Shevtsova, V M; Kulikova, T P

    2003-01-01

    As a result of the investigation conducted, differences have been revealed of effects of the studied factors of labour conditions and its quantitative values on development of disorders of the osseomuscular system depending on the character of labour. In workers of basic occupations in iron-ore mines, the development of radiculopathy qualified as an occupational problem, has been shown to be determined by exposure to a complex of studied adverse factors of the occupational environment and labour process by 35% (very high degree of the effect exerted), including local vibration--by 14%, time of keeping a required working posture standing--by 7.2%, air temperature difference--by 7.4% (high and moderate degree of the effect exerted). The above adverse factors are to be considered in sanitary-and-hygienic characterization of the working place and taken account of in attempts to ascertain relatedness of the illness in question to the worker's occupation and in implementing measures designed to administer primary and secondary prophylaxis. In those workers engaged in occupations of the sensomotor kind operator's work, development of spinal osteochondrosis is determined by 25.4% by action of a complex of the studied factors of labour conditions; of this percentage, 22.4% have been shown to be caused by a number of working (operating) movements during the shift (very strong impact), which fact necessitates qualifying the condition as an occupational disease and suggests increase in the role of improvement in labour conditions in its prophylaxis.

  15. Adsorptive Removal of Pb(II) from Aqueous Solution Using Raw and Wasted Low Grade Iron Ore with Phosphorus as Adsorbent

    NASA Astrophysics Data System (ADS)

    Yuan, Xiaoli; Xia, Wentang; Yin, Jianguo; An, Juan; Yang, Wenqiang

    Low grade iron ore with phosphorus (LGIOWP), a raw and wasted industrial solid material was used as an adsorbent to remove Pb(II) from wastewater. The effects of initial pH value, adsorptive time, initial Pb(II) concentration, adsorptive temperature and LGIOWP dosage on the Pb(II) removal efficiency were studied. The results show that the Pb(II) removal efficiencies exceed 99.4% and Pb(II) concentrations are less than 0.30 mg/L under the conditions of pH value 7.0, adsorptive temperature 50 °C, adsorptive time 30 min, initial Pb(II) concentration 100 mg/L, particle size <0.25 mm, adsorbent dosage 5 g/L and stirring speed 260 r/min. After Pb(II) removal reaction, the Pb(II) concentrations of wastewater completely accord with the requirement of national discharge standards of pollutants from lead and zinc industries (GB 25466-2010) (TPb= 0.5 mg/L) in China. Therefore, it can be concluded that LGIOWP is a new low-cost adsorbent which is suitable for the adsorption of Pb(II) from wastewater.

  16. REE signatures in 3.51 Ga BIF and Bedded Chert from Iron Ore Group, Singhbhum Craton, India: Implications for Paleoarchean Ocean Oxygenation

    NASA Astrophysics Data System (ADS)

    Mukhopadhyay, J.; Ghosh, G.

    2013-12-01

    The metasedimentary rock records in Archaean greenmstone belts provide primary information on evolution of the early Earth. The bedded cherts and BIFs in particular have been studied from Paleo-Mesoarchean greenstone belts for understanding the nature of the oceanic circulation and for the record of early life. However, scarcity of low-strained Paleo-Mesoarchean successions is a major impediment in this regard. The southern Iron Ore Group (SIOG) (3506.8 × 2.3 Ma, U-Pb SHRIMP on zircon by Mukhopadhyay et al., 2008) of the Singhbhum Craton, eastern India includes low-grade bimodal volcanics-ultramafics and BIF -bearing greenstone succession. The bedded chert and BIFs in this succession show significant stratigraphic variation that suggests a stratified ocean and availability of dissolved oxygen in deep-water regime. Bedded chert occurs interleaved with either metabasics or with the silicic volcanics in the lower part of the succession. BIF occurs only towards the top of the succession conformably overlying the silicic volcanics. The bedded cherts with REE and other trace element compositions such as Cu, Co, Ni, Zr, Hf pointing towards contributions from terrigenous or silicic as well as mafic volcanic sources. In contrast BIFs with very low alumina content and superchondritic Y/Ho ratios (36.2 to 40.1) indicate negligible inputs from terrigenous source and is comparable to cherts from Cenozoic ridges. REE-compositions of the bedded chert with respect to PAAS show a flat pattern with feeble positive Eu-anomaly and negligible negative Ce-anomaly. The REE patterns in BIF though similar but show much stronger positive Eu-anomaly and negative Ce-anomaly in comparison. Stratigraphic trend in the geochemical proxies from bedded cherts to BIF, thus record a relative increase in positive Eu-anomaly and decrease in Ce-anomaly. The increase in Eu-anomaly coincident with the BIF deposition up section is likely to suggest increase in in hydrothermal input and ridge spreading

  17. Metallization of siderite ore in reducing roasting

    NASA Astrophysics Data System (ADS)

    Vusikhis, A. S.; Leont'ev, L. I.; Kudinov, D. Z.; Gulyakov, V. S.

    2016-05-01

    The behavior of the initial ore and the concentrate of magnetoroasting beneficiation during metallization under the conditions that are close to those for reducing roasting of iron ores in a rotary furnace is studied in terms of works on extending the field of application of Bakal siderites. A difference in the mechanisms of the metallization of crude ore and the roasted concentrate is observed. The metallization of roasted concentrate lumps is more efficient than that of crude siderite ore. In this case, the process ends earlier and can be carried out at higher temperatures (1250-1300°C) without danger of skull formation.

  18. [The characteristics of individual environmental factors and the health of the population of the Krivoi Rog iron ore basin].

    PubMed

    Lysyĭ, A Iu; Samko, I S; Lysa, L O

    1994-01-01

    Giant mining industry enterprises and huge iron-and-steel works are located in Krivbas. 169 mll. cu. m. of solid waste, over II.8 mll. cu. m. of waste water, nearly 1.3 mll. tons of dust and gaseous substances are created annually through the production process. Data available from numerous investigations both in this country and abroad refer health characteristics in the community to the environmental contamination. Demographic situation in Krivbas is marked by 22.4% reduction in birth-rate over the last 20 years, 49.2% increase in mortality rates. General mortality showed 2.4-fold increase over the last 5 years. The diseases of respiratory, circulatory and digestive organs are found to prevail as are complications of pregnancy and delivery; on the increase are malignant tumours. 1,600-1,700 diseases per 1,000 children are generally recorded. Planning of measures on protection and promotion of the environment (E) is to be carried out in consecutive order according to the E priority factors in their impact on health in the community. It is necessary that a concept of prenosological diagnosis be used in organization of diagnostic centres for detection of groups at risk for development of a pathology, which undertaking will contribute to early diagnosis as well as timely and well-targeted organization of preventive measures. There is a need for the environmental legislation and mechanisms of its implementation to be improved.

  19. Determining optimal operation parameters for reducing PCDD/F emissions (I-TEQ values) from the iron ore sintering process by using the Taguchi experimental design.

    PubMed

    Chen, Yu-Cheng; Tsai, Perng-Jy; Mou, Jin-Luh

    2008-07-15

    This study is the first one using the Taguchi experimental design to identify the optimal operating condition for reducing polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/ Fs) formations during the iron ore sintering process. Four operating parameters, including the water content (Wc; range = 6.0-7.0 wt %), suction pressure (Ps; range = 1000-1400 mmH2O), bed height (Hb; range = 500-600 mm), and type of hearth layer (including sinter, hematite, and limonite), were selected for conducting experiments in a pilot scale sinter pot to simulate various sintering operating conditions of a real-scale sinter plant We found that the resultant optimal combination (Wc = 6.5 wt%, Hb = 500 mm, Ps = 1000 mmH2O, and hearth layer = hematite) could decrease the emission factor of total PCDD/Fs (total EF(PCDD/Fs)) up to 62.8% by reference to the current operating condition of the real-scale sinter plant (Wc = 6.5 wt %, Hb = 550 mm, Ps = 1200 mmH2O, and hearth layer = sinter). Through the ANOVA analysis, we found that Wc was the most significant parameter in determining total EF(PCDD/Fs (accounting for 74.7% of the total contribution of the four selected parameters). The resultant optimal combination could also enhance slightly in both sinter productivity and sinter strength (30.3 t/m2/day and 72.4%, respectively) by reference to those obtained from the reference operating condition (29.9 t/m (2)/day and 72.2%, respectively). The above results further ensure the applicability of the obtained optimal combination for the real-scale sinter production without interfering its sinter productivity and sinter strength.

  20. Reduction of Sn-Bearing Iron Concentrate with Mixed H2/CO Gas for Preparation of Sn-Enriched Direct Reduced Iron

    NASA Astrophysics Data System (ADS)

    You, Zhixiong; Li, Guanghui; Wen, Peidan; Peng, Zhiwei; Zhang, Yuanbo; Jiang, Tao

    2017-02-01

    The development of manufacturing technology of Sn-bearing stainless steel inspires a novel concept for using Sn-bearing complex iron ore via reduction with mixed H2/CO gas to prepare Sn-enriched direct reduced iron (DRI). The thermodynamic analysis of the reduction process confirms the easy reduction of stannic oxide to metallic tin and the rigorous conditions for volatilizing SnO. Although the removal of tin is feasible by reduction of the pellet at 1223 K (950 °C) with mixed gas of 5 vol pct H2, 28.5 vol pct CO, and 66.5 vol pct CO2 (CO/(CO + CO2) = 30 pct), it is necessary that the pellet be further reduced for preparing DRI. In contrast, maintaining Sn in the metallic pellet is demonstrated to be a promising way to effectively use the ore. It is indicated that only 5.5 pct of Sn is volatilized when the pellet is reduced at 1223 K (950 °C) for 30 minutes with the mixed gas of 50 vol pct H2, 50 vol pct CO (CO/(CO + CO2) = 100 pct). A metallic pellet (Sn-bearing DRI) with Sn content of 0.293 pct, Fe metallization of 93.5 pct, and total iron content of 88.2 pct is prepared as a raw material for producing Sn-bearing stainless steel. The reduced tin in the Sn-bearing DRI either combines with metallic iron to form Sn-Fe alloy or it remains intact.

  1. Reduction of Sn-Bearing Iron Concentrate with Mixed H2/CO Gas for Preparation of Sn-Enriched Direct Reduced Iron

    NASA Astrophysics Data System (ADS)

    You, Zhixiong; Li, Guanghui; Wen, Peidan; Peng, Zhiwei; Zhang, Yuanbo; Jiang, Tao

    2017-06-01

    The development of manufacturing technology of Sn-bearing stainless steel inspires a novel concept for using Sn-bearing complex iron ore via reduction with mixed H2/CO gas to prepare Sn-enriched direct reduced iron (DRI). The thermodynamic analysis of the reduction process confirms the easy reduction of stannic oxide to metallic tin and the rigorous conditions for volatilizing SnO. Although the removal of tin is feasible by reduction of the pellet at 1223 K (950 °C) with mixed gas of 5 vol pct H2, 28.5 vol pct CO, and 66.5 vol pct CO2 (CO/(CO + CO2) = 30 pct), it is necessary that the pellet be further reduced for preparing DRI. In contrast, maintaining Sn in the metallic pellet is demonstrated to be a promising way to effectively use the ore. It is indicated that only 5.5 pct of Sn is volatilized when the pellet is reduced at 1223 K (950 °C) for 30 minutes with the mixed gas of 50 vol pct H2, 50 vol pct CO (CO/(CO + CO2) = 100 pct). A metallic pellet (Sn-bearing DRI) with Sn content of 0.293 pct, Fe metallization of 93.5 pct, and total iron content of 88.2 pct is prepared as a raw material for producing Sn-bearing stainless steel. The reduced tin in the Sn-bearing DRI either combines with metallic iron to form Sn-Fe alloy or it remains intact.

  2. Whole-body Vibration Exposure of Drill Operators in Iron Ore Mines and Role of Machine-Related, Individual, and Rock-Related Factors

    PubMed Central

    Chaudhary, Dhanjee Kumar; Bhattacherjee, Ashis; Patra, Aditya Kumar; Chau, Nearkasen

    2015-01-01

    Background This study aimed to assess the whole-body vibration (WBV) exposure among large blast hole drill machine operators with regard to the International Organization for Standardization (ISO) recommended threshold values and its association with machine- and rock-related factors and workers' individual characteristics. Methods The study population included 28 drill machine operators who had worked in four opencast iron ore mines in eastern India. The study protocol comprised the following: measurements of WBV exposure [frequency weighted root mean square (RMS) acceleration (m/s2)], machine-related data (manufacturer of machine, age of machine, seat height, thickness, and rest height) collected from mine management offices, measurements of rock hardness, uniaxial compressive strength and density, and workers' characteristics via face-to-face interviews. Results More than 90% of the operators were exposed to a higher level WBV than the ISO upper limit and only 3.6% between the lower and upper limits, mainly in the vertical axis. Bivariate correlations revealed that potential predictors of total WBV exposure were: machine manufacturer (r = 0.453, p = 0.015), age of drill (r = 0.533, p = 0.003), and hardness of rock (r = 0.561, p = 0.002). The stepwise multiple regression model revealed that the potential predictors are age of operator (regression coefficient β = −0.052, standard error SE = 0.023), manufacturer (β = 1.093, SE = 0.227), rock hardness (β = 0.045, SE = 0.018), uniaxial compressive strength (β = 0.027, SE = 0.009), and density (β = –1.135, SE = 0.235). Conclusion Prevention should include using appropriate machines to handle rock hardness, rock uniaxial compressive strength and density, and seat improvement using ergonomic approaches such as including a suspension system. PMID:26929838

  3. Biogenic nano-magnetite and nano-zero valent iron treatment of alkaline Cr(VI) leachate and chromite ore processing residue

    SciTech Connect

    Watts, Mathew P.; Coker, Victoria S.; Parry, Stephen A.; Pattrick, Richard A. D.; Thomas, Russell A. P.; Kalin, Robert; Lloyd, Jonathan R.

    2014-12-11

    Highly reactive nano-scale biogenic magnetite (BnM), synthesized by the Fe(III)-reducing bacterium Geobacter sulfurreducens, was tested for the potential to remediate alkaline Cr(VI) contaminated waters associated with chromite ore processing residue (COPR). The performance of this biomaterial, targeting aqueous Cr(VI) removal, was compared to a synthetic alternative, nano-scale zero valent iron (nZVI). Samples of highly contaminated alkaline groundwater and COPR solid waste were obtained from a contaminated site in Glasgow, UK. During batch reactivity tests, Cr(VI) removal from groundwater was inhibited by ~25% (BnM) and ~50% (nZVI) when compared to the treatment of less chemically complex model pH 12 Cr(VI) solutions. In both the model Cr(VI) solutions and contaminated groundwater experiments the surface of the nanoparticles became passivated, preventing complete coupling of their available electrons to Cr(VI) reduction. To investigate this process, the surfaces of the reacted samples were analyzed by TEM-EDX, XAS and XPS, confirming Cr(VI) reduction to the less soluble Cr(III) on the nanoparticle surface. In groundwater reacted samples the presence of Ca, Si and S was also noted on the surface of the nanoparticles, and is likely responsible for earlier onset of passivation. Treatment of the solid COPR material in contact with water, by addition of increasing weight % of the nanoparticles, resulted in a decrease in aqueous Cr(VI) concentrations to below detection limits, via the addition of ≥5% w/w BnM or ≥1% w/w nZVI. XANES analysis of the Cr K edge, showed that the % Cr(VI) in the COPR dropped from 26% to a minimum of 4–7% by the addition of 5% w/w BnM or 2% w/w nZVI, with higher additions unable to reduce the remaining Cr(VI). The treated materials exhibited minimal re-mobilization of soluble Cr(VI) by re-equilibration with atmospheric oxygen, with the bulk of the Cr remaining in the solid fraction. Both nanoparticles exhibited a considerable

  4. Biogenic nano-magnetite and nano-zero valent iron treatment of alkaline Cr(VI) leachate and chromite ore processing residue

    DOE PAGES

    Watts, Mathew P.; Coker, Victoria S.; Parry, Stephen A.; ...

    2014-12-11

    Highly reactive nano-scale biogenic magnetite (BnM), synthesized by the Fe(III)-reducing bacterium Geobacter sulfurreducens, was tested for the potential to remediate alkaline Cr(VI) contaminated waters associated with chromite ore processing residue (COPR). The performance of this biomaterial, targeting aqueous Cr(VI) removal, was compared to a synthetic alternative, nano-scale zero valent iron (nZVI). Samples of highly contaminated alkaline groundwater and COPR solid waste were obtained from a contaminated site in Glasgow, UK. During batch reactivity tests, Cr(VI) removal from groundwater was inhibited by ~25% (BnM) and ~50% (nZVI) when compared to the treatment of less chemically complex model pH 12 Cr(VI) solutions.more » In both the model Cr(VI) solutions and contaminated groundwater experiments the surface of the nanoparticles became passivated, preventing complete coupling of their available electrons to Cr(VI) reduction. To investigate this process, the surfaces of the reacted samples were analyzed by TEM-EDX, XAS and XPS, confirming Cr(VI) reduction to the less soluble Cr(III) on the nanoparticle surface. In groundwater reacted samples the presence of Ca, Si and S was also noted on the surface of the nanoparticles, and is likely responsible for earlier onset of passivation. Treatment of the solid COPR material in contact with water, by addition of increasing weight % of the nanoparticles, resulted in a decrease in aqueous Cr(VI) concentrations to below detection limits, via the addition of ≥5% w/w BnM or ≥1% w/w nZVI. XANES analysis of the Cr K edge, showed that the % Cr(VI) in the COPR dropped from 26% to a minimum of 4–7% by the addition of 5% w/w BnM or 2% w/w nZVI, with higher additions unable to reduce the remaining Cr(VI). The treated materials exhibited minimal re-mobilization of soluble Cr(VI) by re-equilibration with atmospheric oxygen, with the bulk of the Cr remaining in the solid fraction. Both nanoparticles exhibited a considerable

  5. Biogenic nano-magnetite and nano-zero valent iron treatment of alkaline Cr(VI) leachate and chromite ore processing residue.

    PubMed

    Watts, Mathew P; Coker, Victoria S; Parry, Stephen A; Pattrick, Richard A D; Thomas, Russell A P; Kalin, Robert; Lloyd, Jonathan R

    2015-03-01

    Highly reactive nano-scale biogenic magnetite (BnM), synthesized by the Fe(III)-reducing bacterium Geobacter sulfurreducens, was tested for the potential to remediate alkaline Cr(VI) contaminated waters associated with chromite ore processing residue (COPR). The performance of this biomaterial, targeting aqueous Cr(VI) removal, was compared to a synthetic alternative, nano-scale zero valent iron (nZVI). Samples of highly contaminated alkaline groundwater and COPR solid waste were obtained from a contaminated site in Glasgow, UK. During batch reactivity tests, Cr(VI) removal from groundwater was inhibited by ∼25% (BnM) and ∼50% (nZVI) when compared to the treatment of less chemically complex model pH 12 Cr(VI) solutions. In both the model Cr(VI) solutions and contaminated groundwater experiments the surface of the nanoparticles became passivated, preventing complete coupling of their available electrons to Cr(VI) reduction. To investigate this process, the surfaces of the reacted samples were analyzed by TEM-EDX, XAS and XPS, confirming Cr(VI) reduction to the less soluble Cr(III) on the nanoparticle surface. In groundwater reacted samples the presence of Ca, Si and S was also noted on the surface of the nanoparticles, and is likely responsible for earlier onset of passivation. Treatment of the solid COPR material in contact with water, by addition of increasing weight % of the nanoparticles, resulted in a decrease in aqueous Cr(VI) concentrations to below detection limits, via the addition of ⩾5% w/w BnM or ⩾1% w/w nZVI. XANES analysis of the Cr K edge, showed that the % Cr(VI) in the COPR dropped from 26% to a minimum of 4-7% by the addition of 5% w/w BnM or 2% w/w nZVI, with higher additions unable to reduce the remaining Cr(VI). The treated materials exhibited minimal re-mobilization of soluble Cr(VI) by re-equilibration with atmospheric oxygen, with the bulk of the Cr remaining in the solid fraction. Both nanoparticles exhibited a considerable capacity

  6. Biogenic nano-magnetite and nano-zero valent iron treatment of alkaline Cr(VI) leachate and chromite ore processing residue

    PubMed Central

    Watts, Mathew P.; Coker, Victoria S.; Parry, Stephen A.; Pattrick, Richard A.D.; Thomas, Russell A.P.; Kalin, Robert; Lloyd, Jonathan R.

    2015-01-01

    Highly reactive nano-scale biogenic magnetite (BnM), synthesized by the Fe(III)-reducing bacterium Geobacter sulfurreducens, was tested for the potential to remediate alkaline Cr(VI) contaminated waters associated with chromite ore processing residue (COPR). The performance of this biomaterial, targeting aqueous Cr(VI) removal, was compared to a synthetic alternative, nano-scale zero valent iron (nZVI). Samples of highly contaminated alkaline groundwater and COPR solid waste were obtained from a contaminated site in Glasgow, UK. During batch reactivity tests, Cr(VI) removal from groundwater was inhibited by ∼25% (BnM) and ∼50% (nZVI) when compared to the treatment of less chemically complex model pH 12 Cr(VI) solutions. In both the model Cr(VI) solutions and contaminated groundwater experiments the surface of the nanoparticles became passivated, preventing complete coupling of their available electrons to Cr(VI) reduction. To investigate this process, the surfaces of the reacted samples were analyzed by TEM-EDX, XAS and XPS, confirming Cr(VI) reduction to the less soluble Cr(III) on the nanoparticle surface. In groundwater reacted samples the presence of Ca, Si and S was also noted on the surface of the nanoparticles, and is likely responsible for earlier onset of passivation. Treatment of the solid COPR material in contact with water, by addition of increasing weight % of the nanoparticles, resulted in a decrease in aqueous Cr(VI) concentrations to below detection limits, via the addition of ⩾5% w/w BnM or ⩾1% w/w nZVI. XANES analysis of the Cr K edge, showed that the % Cr(VI) in the COPR dropped from 26% to a minimum of 4–7% by the addition of 5% w/w BnM or 2% w/w nZVI, with higher additions unable to reduce the remaining Cr(VI). The treated materials exhibited minimal re-mobilization of soluble Cr(VI) by re-equilibration with atmospheric oxygen, with the bulk of the Cr remaining in the solid fraction. Both nanoparticles exhibited a considerable

  7. Whole-body Vibration Exposure of Drill Operators in Iron Ore Mines and Role of Machine-Related, Individual, and Rock-Related Factors.

    PubMed

    Chaudhary, Dhanjee Kumar; Bhattacherjee, Ashis; Patra, Aditya Kumar; Chau, Nearkasen

    2015-12-01

    This study aimed to assess the whole-body vibration (WBV) exposure among large blast hole drill machine operators with regard to the International Organization for Standardization (ISO) recommended threshold values and its association with machine- and rock-related factors and workers' individual characteristics. The study population included 28 drill machine operators who had worked in four opencast iron ore mines in eastern India. The study protocol comprised the following: measurements of WBV exposure [frequency weighted root mean square (RMS) acceleration (m/s(2))], machine-related data (manufacturer of machine, age of machine, seat height, thickness, and rest height) collected from mine management offices, measurements of rock hardness, uniaxial compressive strength and density, and workers' characteristics via face-to-face interviews. More than 90% of the operators were exposed to a higher level WBV than the ISO upper limit and only 3.6% between the lower and upper limits, mainly in the vertical axis. Bivariate correlations revealed that potential predictors of total WBV exposure were: machine manufacturer (r = 0.453, p = 0.015), age of drill (r = 0.533, p = 0.003), and hardness of rock (r = 0.561, p = 0.002). The stepwise multiple regression model revealed that the potential predictors are age of operator (regression coefficient β = -0.052, standard error SE = 0.023), manufacturer (β = 1.093, SE = 0.227), rock hardness (β = 0.045, SE = 0.018), uniaxial compressive strength (β = 0.027, SE = 0.009), and density (β = -1.135, SE = 0.235). Prevention should include using appropriate machines to handle rock hardness, rock uniaxial compressive strength and density, and seat improvement using ergonomic approaches such as including a suspension system.

  8. Evolution of ore deposits on terrestrial planets

    NASA Technical Reports Server (NTRS)

    Burns, R. G.

    1991-01-01

    Ore deposits on terrestrial planets materialized after core formation, mantle evolution, crustal development, interactions of surface rocks with the hydrosphere and atmosphere, and, where life exists on a planet, the involvement of biological activity. Core formation removed most of the siderophilic and chalcophilic elements, leaving mantles depleted in many of the strategic and noble metals relative to their chondritic abundances. Basaltic magma derived from partial melting of the mantle transported to the surface several metals contained in immiscible silicate and sulfide melts. Magmatic ore deposits were formed during cooling, fractional crystallization and density stratification from the basaltic melts. Such ore deposits found in earth's Archean rocks were probably generated during early histories of all terrestrial planets and may be the only types of igneous ores on Mars. Where plate tectonic activity was prevalent on a terrestrial planet, temporal evolution of ore deposits took place. Repetitive episodes of subduction modified the chemical compositions of the crust and upper mantles, leading to porphyry copper and molybdenum ores in calc-alkaline igneous rocks and granite-hosted tin and tungsten deposits. Such plate tectonic-induced mineralization in relatively young igneous rocks on earth may also have produced hydrothermal ore deposits on Venus in addition to the massive sulfide and cumulate chromite ores associated with Venusian mafic igneous rock. Sedimentary ore deposits resulting from mechanical and chemical weathering in reducing atmospheres in Archean earth included placer deposits (e.g., uraninite, gold, pyrite ores). Chromite, ilmenite, and other dense unreactive minerals could also be present on channel floors and in valley networks on Mars, while banded iron formations might underlie the Martian northern plains regions. As oxygen evolved in earth's atmosphere, so too did oxide ores. By analogy, gossans above sulfide ores probably occur on Mars

  9. Evolution of ore deposits on terrestrial planets

    NASA Technical Reports Server (NTRS)

    Burns, R. G.

    1991-01-01

    Ore deposits on terrestrial planets materialized after core formation, mantle evolution, crustal development, interactions of surface rocks with the hydrosphere and atmosphere, and, where life exists on a planet, the involvement of biological activity. Core formation removed most of the siderophilic and chalcophilic elements, leaving mantles depleted in many of the strategic and noble metals relative to their chondritic abundances. Basaltic magma derived from partial melting of the mantle transported to the surface several metals contained in immiscible silicate and sulfide melts. Magmatic ore deposits were formed during cooling, fractional crystallization and density stratification from the basaltic melts. Such ore deposits found in earth's Archean rocks were probably generated during early histories of all terrestrial planets and may be the only types of igneous ores on Mars. Where plate tectonic activity was prevalent on a terrestrial planet, temporal evolution of ore deposits took place. Repetitive episodes of subduction modified the chemical compositions of the crust and upper mantles, leading to porphyry copper and molybdenum ores in calc-alkaline igneous rocks and granite-hosted tin and tungsten deposits. Such plate tectonic-induced mineralization in relatively young igneous rocks on earth may also have produced hydrothermal ore deposits on Venus in addition to the massive sulfide and cumulate chromite ores associated with Venusian mafic igneous rock. Sedimentary ore deposits resulting from mechanical and chemical weathering in reducing atmospheres in Archean earth included placer deposits (e.g., uraninite, gold, pyrite ores). Chromite, ilmenite, and other dense unreactive minerals could also be present on channel floors and in valley networks on Mars, while banded iron formations might underlie the Martian northern plains regions. As oxygen evolved in earth's atmosphere, so too did oxide ores. By analogy, gossans above sulfide ores probably occur on Mars

  10. Durable zinc ferrite sorbent pellets for hot coal gas desulfurization

    DOEpatents

    Jha, Mahesh C.; Blandon, Antonio E.; Hepworth, Malcolm T.

    1988-01-01

    Durable, porous sulfur sorbents useful in removing hydrogen sulfide from hot coal gas are prepared by water pelletizing a mixture of fine zinc oxide and fine iron oxide with inorganic and organic binders and small amounts of activators such as sodium carbonate and molybdenite; the pellets are dried and then indurated at a high temperature, e.g., 1800.degree. C., for a time sufficient to produce crush-resistant pellets.

  11. The connection between iron ore formations and "mud-shrimp" colonizations around sunken wood debris and hydrothermal sediments in a Lower Cretaceous continental rift basin, Mecsek Mts., Hungary

    NASA Astrophysics Data System (ADS)

    Jáger, Viktor; Molnár, Ferenc; Buchs, David; Koděra, Peter

    2012-09-01

    pillowed basalts, sulfidized interpillow sediments could not be oxidized completely. The texture of the goethitic iron ore (as an interpillow sediment) is network-like and dentritic, which is very similar to the iron-oxidic and microbial textured sediments of the Juan de Fuca Ridge. The dendritic iron-oxide-hydroxide particles which were involved in this study are not hollow and exceed the size-domain characteristic for bacterial products. However, in some cases hollow- and tube-like particles having a diameter of 1.2-1.5 μm can refer to the activity of the Sphaerotilus-Leptothrix iron-oxidizer bacterial group.

  12. Reduction Mechanisms in Manganese Ore Reduction

    NASA Astrophysics Data System (ADS)

    Coetsee, Theresa; Reinke, Christian; Nell, Johannes; Pistorius, Petrus Christiaan

    2015-12-01

    Manganese ores are highly heterogeneous and contain various minerals with different levels of contained manganese and iron and therefore the ore reduction behavior is not uniform. Both phase chemistry and phase morphology at the reaction interface, at micron scale, must be investigated to understand the reaction mechanism effects in manganese ore reduction. This approach is applied here to reacted material mixture samples taken from the AlloyStream pilot plant furnace over a period of 4 months. The mineralogical features are reported and discussed. Deductions are made on the likely dominant reduction mechanism in this reaction system, given the phase morphology observations presented.

  13. Synchronous Volatilization of Sn, Zn, and As, and Preparation of Direct Reduction Iron (DRI) from a Complex Iron Concentrate via CO Reduction

    NASA Astrophysics Data System (ADS)

    Li, Guanghui; You, Zhixiong; Zhang, Yuanbo; Rao, Mingjun; Wen, Peidan; Guo, Yufeng; Jiang, Tao

    2014-09-01

    Sn-, Zn-, and As-bearing iron ores are typical complex ores and are abundantly reserved in China. This kind of ore is difficult to use effectively due to the complicated relationships between iron and the other valuable metal minerals. Excessive Sn, Zn, and As contents would adversely affect ferrous metallurgy operation as well as the quality of the products. In this study, thermodynamic calculations revealed that it was feasible to synchronously volatilize Sn, Zn, and As via CO reduction. Experimental results showed that preoxidation was necessary for the subsequent reductive volatilization of Zn from the pellets, and the proper preoxidation temperature was 700-725°C under air atmosphere. Synchronous volatilization of Sn, Zn, and As was realized by roasting under weak reductive atmosphere after the pellets were preoxidized. The volatilization ratios of 75.88% Sn, 78.88% Zn, and 84.43% As were obtained, respectively, under the conditions by reduction at 1000°C for 100 min with mixed gas of 50% CO + 50% CO2 (in vol.). A metallic pellet (direct reduction iron) with total iron grade of 87.36%, Fe metallization ratio of 89.27%, and residual Sn, Zn, and As contents of 0.071%, 0.009%, and 0.047%, respectively, was prepared. Sn and As were mainly volatilized during weak reductive atmosphere roasting, and those volatilized in the metallization reduction process were negligible. Most of Zn (78.88%) was volatilized during weak reductive atmosphere roasting, while the metallization reduction process only contributed to 16.10% of total Zn volatilization.

  14. PHASE II CALDERON PROCESS TO PRODUCE DIRECT REDUCED IRON RESEARCH AND DEVELOPMENT PROJECT

    SciTech Connect

    Albert Calderon

    2006-04-19

    This project was initially targeted to the making of coke for blast furnaces by using proprietary technology of Calderon in a phased approach, and Phase I was successfully completed. The project was then re-directed to the making of iron units. In 2000, U.S. Steel teamed up with Calderon for a joint effort to produce directly reduced iron with the potential of converting it into molten iron or steel consistent with the Roadmap recommendations of 1998 prepared by the Steel Industry in cooperation with the Department of Energy by using iron ore concentrate and coal as raw materials, both materials being appreciably lower in cost than using iron pellets, briquettes, sinter and coke.

  15. PHASE II CALDERON PROCESS TO PRODUCE DIRECT REDUCED IRON RESEARCH AND DEVELOPMENT PROJECT

    SciTech Connect

    Albert Calderon

    2006-01-30

    This project was initially targeted to the making of coke for blast furnaces by using proprietary technology of Calderon in a phased approach, and Phase I was successfully completed. The project was then re-directed to the making of iron units. In 2000, U.S. Steel teamed up with Calderon for a joint effort to produce directly reduced iron with the potential of converting it into molten iron or steel consistent with the Roadmap recommendations of 1998 prepared by the Steel Industry in cooperation with the Department of Energy by using iron ore concentrate and coal as raw materials, both materials being appreciably lower in cost than using iron pellets, briquettes, sinter and coke.

  16. PHASE II CALDERON PROCESS TO PRODUCE DIRECT REDUCED IRON RESEARCH AND DEVELOPMENT PROJECT

    SciTech Connect

    Albert Calderon

    2004-04-27

    This project was initially targeted to the making of coke for blast furnaces by using proprietary technology of Calderon in a phased approach, and Phase I was successfully completed. The project was then re-directed to the making of iron units. In 2000, U.S. Steel teamed up with Calderon for a joint effort which will last 42 months to produce directly reduced iron with the potential of converting it into molten iron or steel consistent with the Roadmap recommendations of 1998 prepared by the Steel Industry in cooperation with the Department of Energy by using iron ore concentrate and coal as raw materials, both materials being appreciably lower in cost than using iron pellets and coke.

  17. PHASE II CALDERON PROCESS TO PRODUCE DIRECT REDUCED IRON RESEARCH AND DEVELOPMENT PROJECT

    SciTech Connect

    Albert Calderon

    2004-10-28

    This project was initially targeted to the making of coke for blast furnaces by using proprietary technology of Calderon in a phased approach, and Phase I was successfully completed. The project was then re-directed to the making of iron units. In 2000, U.S. Steel teamed up with Calderon for a joint effort which will last 42 months to produce directly reduced iron with the potential of converting it into molten iron or steel consistent with the Roadmap recommendations of 1998 prepared by the Steel Industry in cooperation with the Department of Energy by using iron ore concentrate and coal as raw materials, both materials being appreciably lower in cost than using iron pellets and coke.

  18. PHASE II CALDERON PROCESS TO PRODUCE DIRECT REDUCED IRON RESEARCH AND DEVELOPMENT PROJECT

    SciTech Connect

    Albert Calderon

    2003-10-22

    This project was initially targeted to the making of coke for blast furnaces by using proprietary technology of Calderon in a phased approach, and Phase I was successfully completed. The project was then re-directed to the making of iron units. In 2000, U.S. Steel teamed up with Calderon for a joint effort which will last 42 months to produce directly reduced iron with the potential of converting it into molten iron or steel consistent with the Roadmap recommendations of 1998 prepared by the Steel Industry in cooperation with the Department of Energy by using iron ore concentrate and coal as raw materials, both materials being appreciably lower in cost than using iron pellets and coke.

  19. PHASE II CALDERON PROCESS TO PRODUCE DIRECT REDUCED IRON RESEARCH AND DEVELOPMENT PROJECT

    SciTech Connect

    Albert Calderon

    2004-07-28

    This project was initially targeted to the making of coke for blast furnaces by using proprietary technology of Calderon in a phased approach, and Phase I was successfully completed. The project was then re-directed to the making of iron units. In 2000, U.S. Steel teamed up with Calderon for a joint effort which will last 42 months to produce directly reduced iron with the potential of converting it into molten iron or steel consistent with the Roadmap recommendations of 1998 prepared by the Steel Industry in cooperation with the Department of Energy by using iron ore concentrate and coal as raw materials, both materials being appreciably lower in cost than using iron pellets and coke.

  20. PHASE II CALDERON PROCESS TO PRODUCE DIRECT REDUCED IRON RESEARCH AND DEVELOPMENT PROJECT

    SciTech Connect

    Albert Calderon

    2005-01-25

    This project was initially targeted to the making of coke for blast furnaces by using proprietary technology of Calderon in a phased approach, and Phase I was successfully completed. The project was then re-directed to the making of iron units. In 2000, U.S. Steel teamed up with Calderon for a joint effort which will last 42 months to produce directly reduced iron with the potential of converting it into molten iron or steel consistent with the Roadmap recommendations of 1998 prepared by the Steel Industry in cooperation with the Department of Energy by using iron ore concentrate and coal as raw materials, both materials being appreciably lower in cost than using iron pellets and coke.

  1. PHASE II CALDERON PROCESS TO PRODUCE DIRECT REDUCED IRON RESEARCH AND DEVELOPMENT PROJECT

    SciTech Connect

    Albert Calderon

    2005-01-26

    This project was initially targeted to the making of coke for blast furnaces by using proprietary technology of Calderon in a phased approach, and Phase I was successfully completed. The project was then re-directed to the making of iron units. In 2000, U.S. Steel teamed up with Calderon for a joint effort which will last 42 months to produce directly reduced iron with the potential of converting it into molten iron or steel consistent with the Roadmap recommendations of 1998 prepared by the Steel Industry in cooperation with the Department of Energy by using iron ore concentrate and coal as raw materials, both materials being appreciably lower in cost than using iron pellets and coke.

  2. PHASE II CALDERON PROCESS TO PRODUCE DIRECT REDUCED IRON RESEARCH AND DEVELOPMENT PROJECT

    SciTech Connect

    Albert Calderon

    2005-07-29

    This project was initially targeted to the making of coke for blast furnaces by using proprietary technology of Calderon in a phased approach, and Phase I was successfully completed. The project was then re-directed to the making of iron units. In 2000, U.S. Steel teamed up with Calderon for a joint effort which will last 42 months to produce directly reduced iron with the potential of converting it into molten iron or steel consistent with the Roadmap recommendations of 1998 prepared by the Steel Industry in cooperation with the Department of Energy by using iron ore concentrate and coal as raw materials, both materials being appreciably lower in cost than using iron pellets and coke.

  3. Phase II Calderon Process to Produce Direct Reduced Iron Research and Development Project

    SciTech Connect

    Albert Calderon

    2007-03-31

    This project was initially targeted to the making of coke for blast furnaces by using proprietary technology of Calderon in a phased approach, and Phase 1 was successfully completed. The project was then re-directed to the making of iron units. In 2000, U.S. Steel teamed up with Calderon for a joint effort to produce directly reduced iron with the potential of converting it into molten iron or steel consistent with the Roadmap recommendations of 1998 prepared by the Steel Industry in cooperation with the Department of Energy by using iron ore concentrate and coal as raw materials, both materials being appreciably lower in cost than using iron pellets, briquettes, sinter and coke.

  4. PHASE II CALDERON PROCESS TO PRODUCE DIRECT REDUCED IRON RESEARCH AND DEVELOPMENT PROJECT

    SciTech Connect

    Albert Calderon; Reina Calderon

    2004-01-27

    This project was initially targeted to the making of coke for blast furnaces by using proprietary technology of Calderon in a phased approach, and Phase I was successfully completed. The project was then re-directed to the making of iron units. In 2000, U.S. Steel teamed up with Calderon for a joint effort which will last 42 months to produce directly reduced iron with the potential of converting it into molten iron or steel consistent with the Roadmap recommendations of 1998 prepared by the Steel Industry in cooperation with the Department of Energy by using iron ore concentrate and coal as raw materials, both materials being appreciably lower in cost than using iron pellets and coke.

  5. Growth of free and attached Thiobacillus ferrooxidans in ore suspension

    SciTech Connect

    Espejo, R.T.; Ruiz, P.

    1987-01-01

    The growth of Thiobacillus ferroxidans in a copper-containing ore suspension incubated in shake flasks was studied by determining the number of colony-forming units both in solution and attached to ore particles. The amounts of iron and copper released from the ore under experimental conditions were also determined. The total ferrous iron either released from the minerals or generated by reduction of the ferric iron in the minerals or generated by reduction of the ferric iron in the minerals could account for the observed growth of bacteria in solution. Only a small fraction of the total colony-forming units - about 500 per mg ore - was found to be associated with the ore particles throughout the experiments. However, the rapid development of these colonies when ore particles were plated suggested that they were produced by a number of bacteria associated with each ore particle. Accordingly, when the amount of bacteria attached to ore particles was determined by monitoring the formation of ferric iron in the plates, the percentage of the total activity associated with attached bacteria was found to be between 1 and 10%.

  6. Assessment of exposure to PCDD/F, PCB, and PAH at a basic oxygen Steelmaking (BOS) and an iron ore sintering plant in the UK.

    PubMed

    Jackson, Kevin; Aries, Eric; Fisher, Raymond; Anderson, David R; Parris, Adrian

    2012-01-01

    An assessment was carried out at a UK integrated steelworks to investigate the exposure of workers via inhalation to dioxins [polychlorinated dibenzo-p-dioxins (PCDD/F)], polychlorinated biphenyls (PCBs), and polycyclic aromatic hydrocarbons (PAH) including benzo[a]pyrene (B[a]P). Investigations focused on a basic oxygen steelmaking (BOS) plant and an iron ore sintering plant. The highest concentrations of PCDD/F and dioxin-like PCB were found at the BOS vessels and sinter strand area at the BOS and sinter plant, respectively. A risk assessment was carried out by comparing the daily intake of PCDD/F and PCB via inhalation with the recommended tolerable daily intake (TDI) proposed by the World Health Organisation (WHO). For the most exposed category of worker in this study (i.e. sinter plant workers inside the strand area), the estimated daily intake via inhalation was estimated to be 0.25 pg WHO-toxic equivalent concentrations (TEQ) kg(-1) body weight (bw). Considering that the average UK adult exposure to PCDD/F from the diet is 1.8 pg WHO-TEQ kg(-1) bw day(-1), the results indicated that the estimated daily intake of PCDD/F and PCB via inhalation for sinter plant workers would not result in the recommended range of the TDI (1-4 pg WHO-TEQ kg(-1) bw day(-1)) being exceeded. Cancer risks for a 40-year occupational exposure period were determined by multiplying the estimated intake by the inhalation cancer potency factor for 2,3,7,8-tetrachlorodibenzo-p-dioxin. For the most exposed category of worker, cancer risks from exposure to PCDD/F and PCB ranged from 2.5 × 10(-6) to 5.2 × 10(-5). Under most regulatory programmes, excess cancer risks between 1.0 × 10(-6) and 1.0 × 10(-4) indicate an acceptable range of cancer risk, suggesting a limited risk from PCDD/F and PCB exposure for workers in the sinter plant. With regard to PAH, B[a]P concentrations were typically <10 ng m(-3) at all locations at both the sinter plant and the BOS plant. In several cases

  7. Bog Manganese Ore: A Resource for High Manganese Steel Making

    NASA Astrophysics Data System (ADS)

    Pani, Swatirupa; Singh, Saroj K.; Mohapatra, Birendra K.

    2016-06-01

    Bog manganese ore, associated with the banded iron formation of the Iron Ore Group (IOG), occurs in large volume in northern Odisha, India. The ore is powdery, fine-grained and soft in nature with varying specific gravity (2.8-3.9 g/cm3) and high thermo-gravimetric loss, It consists of manganese (δ-MnO2, manganite, cryptomelane/romanechite with minor pyrolusite) and iron (goethite/limonite and hematite) minerals with sub-ordinate kaolinite and quartz. It shows oolitic/pisolitic to globular morphology nucleating small detritus of quartz, pyrolusite/romanechite and hematite. The ore contains around 23% Mn and 28% Fe with around 7% of combined alumina and silica. Such Mn ore has not found any use because of its sub-grade nature and high iron content, and is hence considered as waste. The ore does not respond to any physical beneficiation techniques because of the combined state of the manganese and iron phases. Attempts have been made to recover manganese and iron value from such ore through smelting. A sample along with an appropriate charge mix when processed through a plasma reactor, produced high-manganese steel alloy having 25% Mn within a very short time (<10 min). Minor Mn content from the slag was recovered through acid leaching. The aim of this study has been to recover a value-added product from the waste.

  8. Geochemistry of the furnace magnetite bed, Franklin, New Jersey, and the relationship between stratiform iron oxide ores and stratiform zinc oxide-silicate ores in the New Jersey highlands

    USGS Publications Warehouse

    Johnson, C.A.; Skinner, B.J.

    2003-01-01

    The New Jersey Highlands terrace, which is an exposure of the Middle Proterozoic Grenville orogenic belt located in northeastern United States, contains stratiform zinc oxide-silicate deposits at Franklin and Sterling Hill and numerous massive magnetite deposits. The origins of the zinc and magnetite deposits have rarely been considered together, but a genetic link is suggested by the occurrence of the Furnace magnetite bed and small magnetite lenses immediately beneath the Franklin zinc deposit. The Furnace bed was metamorphosed and deformed along with its enclosing rocks during the Grenvillian orogeny, obscuring the original mineralogy and obliterating the original rock fabrics. The present mineralogy is manganiferous magnetite plus calcite. Trace hydrous silicates, some coexisting with fluorite, have fluorine contents that are among the highest ever observed in natural assemblages. Furnace bed calcite has ??13C values of -5 ?? 1 per mil relative to Peedee belemnite (PDB) and ??18O values of 11 to 20 per mil relative to Vienna-standard mean ocean water (VSMOW). The isotopic compositions do not vary as expected for an original siderite layer that decarbonated during metamorphism, but they are consistent with nearly isochemical metamorphism of an iron oxide + calcite protolith that is chemically and minerlogically similar to iron-rich sediments found near the Red Sea brine pools and isotopically similar to Superior-type banded iron formations. Other magniferous magnite + calcite bodies occur at approximately the same stratigraphic position as far 50 km from the zinc deposits. A model is presented in which the iron and zinc deposits formed along the western edge of a Middle Proterozoic marine basin. Zinc was transported by sulfate-stable brines and was precipitated under sulfate-stable conditions as zincian carbonates and Fe-Mn-Zn oxides and silicates. Whether the zincian assemblages settled from the water column or formed by replacement reactions in shallowly

  9. Iron

    MedlinePlus

    Iron is a mineral that our bodies need for many functions. For example, iron is part of hemoglobin, a protein which carries ... It helps our muscles store and use oxygen. Iron is also part of many other proteins and ...

  10. Deuterium pellet injector gun design

    SciTech Connect

    Lunsford, R.V.; Wysor, R.B.; Bryan, W.E.; Shipley, W.D.; Combs, S.K.; Foust, C.R.; Milora, S.L.; Fisher, P.W.

    1985-01-01

    The Deuterium Pellet Injector (DPI), an eight-pellet pneumatic injector, is being designed and fabricated for the Tokamak Fusion Test Reactor (TFTR). It will accelerate eight pellets, 4 by 4 mm maximum, to greater than 1500 m/s. It utilizes a unique pellet-forming mechanism, a cooled pellet storage wheel, and improved propellant gas scavenging.

  11. Mineralogical effect correction in wavelength dispersive X-ray florescence analysis of pressed powder pellets

    NASA Astrophysics Data System (ADS)

    Shan, H. Z.; Zhuo, S. J.; Shen, R. X.; Sheng, C.

    2008-05-01

    Two methods are utilized to correct the influence of the mineralogical effect on the calibration of elements in geological samples when the pressed powder pellet method is used in wavelength dispersive X-ray fluorescence analysis. The first method involves checking of the 2θ angle for the analyzed element in each sample to correct peak shift and the second method involves replacing the peak intensity with the peak area of the analytical line, so to correct for any shape distortion of the peak. The results were compared with those obtained from the normal method. Major elements in 27 Chinese Certified Reference Materials (CRMs) of rocks, soils and sediments were calibrated with a linear regression curve without theoretical or empirical coefficients. In view of the K values, the calibrations of all 8 elements were improved by the first method and those of 6 elements were improved by the second method. Sulfur calibrations with 4 iron ore CRMs were improved with the use of both methods. The methods have been successfully applied for the analysis of the major elements in limestone ores from different resources of a cement factory.

  12. Pellet inspection apparatus

    DOEpatents

    Wilks, Robert S.; Taleff, Alexander; Sturges, Jr., Robert H.

    1982-01-01

    Apparatus for inspecting nuclear fuel pellets in a sealed container for diameter, flaws, length and weight. The apparatus includes, in an array, a pellet pick-up station, four pellet inspection stations and a pellet sorting station. The pellets are delivered one at a time to the pick-up station by a vibrating bowl through a vibrating linear conveyor. Grippers each associated with a successive pair of the stations are reciprocable together to pick up a pellet at the upstream station of each pair and to deposit the pellet at the corresponding downstream station. The gripper jaws are opened selectively depending on the state of the pellets at the stations and the particular cycle in which the apparatus is operating. Inspection for diameter, flaws and length is effected in each case by a laser beam projected on the pellets by a precise optical system while each pellet is rotated by rollers. Each laser and its optical system are mounted in a container which is free standing on a precise surface and is provided with locating buttons which engage locating holes in the surface so that each laser and its optical system is precisely set. The roller stands are likewise free standing and are similarly precisely positioned. The diameter optical system projects a thin beam of light which scans across the top of each pellet and is projected on a diode array. The fl GOVERNMENT CONTRACT CLAUSE The invention herein described was made in the course of or under a contract or subcontract thereunder with the Department of Energy bearing No. EY-67-14-C-2170.

  13. Quantification and analysis of geomorphic processes on a recultivated iron ore mine on the Italian island Elba using long-time ground-based LIDAR and photogrammetric data by an UAV

    NASA Astrophysics Data System (ADS)

    Haas, F.; Hilger, L.; Neugirg, F.; Umstädter, K.; Breitung, C.; Fischer, P.; Hilger, P.; Heckmann, T.; Dusik, J.; Kaiser, A.; Schmidt, J.; Della Seta, M.; Rosenkranz, R.; Becht, M.

    2015-10-01

    This study aims on the quantification and analysis of geomorphic processes on the barely vegetated slopes of a recultivated iron ore mine on the Italian island Elba using Terrestrial Lasercanning (TLS) and digital photogrammetry by UAV photographs over a period of 5 1/2 years. Beside this the study tried to work out the potential and the limitations of both methods to detect surface changes by geomorphic process dynamic within a natural environment. Both, UAV and TLS show the pattern of the erosion and accumulation processes on the investigated slope quite well, but the calculated amounts differ clearly between the methods. The reasons for these differences could be found in the different accuracies (variable level of detections) of the methods and the different viewing geometries. Both effects have an impact on the detectable process dynamic over different time scales on the slope and their calculated amounts, which in both cases can lead to an underestimation of erosion and accumulation by fluvial processes.

  14. Carbonaceous pellets and method of pelletizing

    SciTech Connect

    Dondelewski, M.A.

    1982-11-02

    A method is claimed for pelletizing carbonaceous materials including bonding coal fines and lignite coal with a polymeric hydrocarbon binder having reactive sites thereon. For example, with tall oil pitch and the like, in the case of coal, the binder is applied by slurrying the fine coal with the pitch. In the case of lignite, the binder is directly applied to the pulverized material. By action of rolling and tumbling, for example, large agglomerates are formed. With drying and heating, strong water-resistant pellets are formed which have the extremely desirable property of being easily repulverized.

  15. Reciprocating pellet press

    DOEpatents

    Jones, Charles W.

    1981-04-07

    A machine for pressing loose powder into pellets using a series of reciprocating motions has an interchangeable punch and die as its only accurately machines parts. The machine reciprocates horizontally between powder receiving and pressing positions. It reciprocates vertically to press, strip and release a pellet.

  16. 40 CFR 63.9591 - What work practice standards must I meet?

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... (CONTINUED) National Emission Standards for Hazardous Air Pollutants: Taconite Iron Ore Processing Emission..., stockpiles of uncrushed ore, crushed ore, or finished pellets); (2) Material transfer points; (3) Plant...

  17. 40 CFR 63.9591 - What work practice standards must I meet?

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... (CONTINUED) National Emission Standards for Hazardous Air Pollutants: Taconite Iron Ore Processing Emission..., stockpiles of uncrushed ore, crushed ore, or finished pellets); (2) Material transfer points; (3) Plant...

  18. 40 CFR 63.9591 - What work practice standards must I meet?

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... (CONTINUED) National Emission Standards for Hazardous Air Pollutants: Taconite Iron Ore Processing Emission..., stockpiles of uncrushed ore, crushed ore, or finished pellets); (2) Material transfer points; (3) Plant...

  19. 40 CFR 63.9591 - What work practice standards must I meet?

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... (CONTINUED) National Emission Standards for Hazardous Air Pollutants: Taconite Iron Ore Processing Emission..., stockpiles of uncrushed ore, crushed ore, or finished pellets); (2) Material transfer points; (3) Plant...

  20. 40 CFR 63.9591 - What work practice standards must I meet?

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... (CONTINUED) National Emission Standards for Hazardous Air Pollutants: Taconite Iron Ore Processing Emission..., stockpiles of uncrushed ore, crushed ore, or finished pellets); (2) Material transfer points; (3) Plant...

  1. Hydrothermal alteration, fluid inclusions and stable isotope systematics of the Alvo 118 iron oxide-copper-gold deposit, Carajás Mineral Province (Brazil): Implications for ore genesis

    NASA Astrophysics Data System (ADS)

    Torresi, Ignacio; Xavier, Roberto Perez; Bortholoto, Diego F. A.; Monteiro, Lena V. S.

    2012-03-01

    The Alvo 118 iron oxide-copper-gold (IOCG) deposit (170 Mt at 1.0 wt.% Cu, 0.3 g/t Au) lies in the southern sector of the Itacaúnas Shear Belt, Carajás Mineral Province, along a WNW-ESE-striking, 60-km-long shear zone, close to the contact of the ~2.76-Ga metavolcano-sedimentary Itacaiúnas Supergroup and the basement (~3.0 Ga Xingu Complex). The Alvo 118 deposit is hosted by mafic and felsic metavolcanic rocks and crosscutting granitoid and gabbro intrusions that have been subjected to the following hydrothermal alteration sequence towards the ore zones: (1) poorly developed sodic alteration (albite and scapolite); (2) potassic alteration (biotite or K-feldspar) accompanied by magnetite formation and silicification; (3) widespread, pervasive chlorite alteration spatially associated with quartz-carbonate-sulphide infill ore breccia and vein stockworks; and (4) local post-ore quartz-sericite alteration. The ore assemblage is dominated by chalcopyrite (~60%), bornite (~10%), hematite (~20%), magnetite (10%) and subordinate chalcocite, native gold, Au-Ag tellurides, galena, cassiterite, F-rich apatite, xenotime, monazite, britholite-(Y) and a gadolinite-group mineral. Fluid inclusion studies in quartz point to a fluid regime composed of two distinct fluid types that may have probably coexisted within the timeframe of the Cu-Au mineralizing episode: a hot (>200°C) saline (32.8‰ to 40.6 wt.% NaCl eq.) solution, represented by salt-bearing aqueous inclusions, and a lower temperature (<200°C), low to intermediate salinity (<15 wt.% NaCl eq.) aqueous fluid defined by two-phase (LH2O + VH2O) fluid inclusions. This trend is very similar to those defined for other IOCG systems of the Carajás Mineral Province. δ 18OH2O values in equilibrium with calcite (-1.0‰ to 7.5‰ at 277°C to 344°C) overlap the lower range for primary magmatic waters, but the more 18O-depleted values also point to the involvement of externally derived fluids, possibly of meteoric origin

  2. Mechanism and Influencing Factors of Iron Nuggets Forming in Rotary Hearth Furnace Process at Lower Temperature

    NASA Astrophysics Data System (ADS)

    Han, Hongliang; Duan, Dongping; Chen, Siming; Yuan, Peng

    2015-10-01

    In order to improve the efficiency of slag and iron separation, a new idea of "the separation of slag (solid state) and iron (molten state) in rotary hearth furnace process at lower temperature" is put forward. In this paper, the forming process of iron nuggets has been investigated. Based on those results, the forming mechanisms and influencing factors of iron nugget at low temperature are discussed experimentally using an electric resistance furnace simulating a rotary hearth furnace process. Results show that the reduction of iron ore, carburization of reduced iron, and the composition and quantity of slag are very important for producing iron nuggets at lower temperature. Reduction reaction of carbon-containing pellets is mainly at 1273 K and 1473 K (1000 °C and 1200 °C). When the temperature is above 1473 K (1200 °C), the metallization rate of carbon-containing pellets exceeds 93 pct, and the reduction reaction is substantially complete. Direct carburization is the main method for carburization of reduced iron. This reaction occurs above 1273 K (1000 °C), with carburization degree increasing greatly at 1473 K and 1573 K (1200 °C and 1300 °C) after particular holding times. Besides, to achieve the "slag (solid state) and iron (molten state) separation," the melting point of the slag phase should be increased. Slag (solid state) and iron (molten state) separation can be achieved below 1573 K (1300 °C), and when the holding time is 20 minutes, C/O is 0.7, basicity is less than 0.5 and a Na2CO3 level of 3 pct, the recovery rate of iron can reach 90 pct, with a proportion of iron nuggets more than 3.15 mm of nearly 90 pct. This study can provide theoretical and technical basis for iron nugget production.

  3. Sources of ores of the ferroalloy metals

    USGS Publications Warehouse

    Burchard, E.F.

    1933-01-01

    Since all steel is made with the addition of alloying elements, the record of the metallic raw materials contributory to the steel industry would be far from complete without reference to the ferroalloy metals. This paper, therefore, supplements two preceding arvicles on the sources of our iron ores. The photographs, with the exception of those relating to molybdenum and vanadium, are by the author.

  4. Pellet plant energy simulator

    NASA Astrophysics Data System (ADS)

    Bordeasu, D.; Vasquez Pulido, T.; Nielsen, C.

    2016-02-01

    The Pellet Plant energy simulator is a software based on advanced algorithms which has the main purpose to see the response of a pellet plant regarding certain location conditions. It combines energy provided by a combined heat and power, and/or by a combustion chamber with the energy consumption of the pellet factory and information regarding weather conditions in order to predict the biomass consumption of the pellet factory together with the combined heat and power, and/or with the biomass consumption of the combustion chamber. The user of the software will not only be able to plan smart the biomass acquisition and estimate its cost, but also to plan smart the preventive maintenance (charcoal cleaning in case of a gasification plant) and use the pellet plant at the maximum output regarding weather conditions and biomass moisture. The software can also be used in order to execute a more precise feasibility study for a pellet plant in a certain location. The paper outlines the algorithm that supports the Pellet Plant Energy Simulator idea and presents preliminary tests results that supports the discussion and implementation of the system

  5. Continuous Steelmaking Directly from Ore

    NASA Astrophysics Data System (ADS)

    Warner, Noel A.

    2014-12-01

    In-line continuous processing of high-grade hematite ore (crushed ore or fines) with a pure hydrogen reductant is assessed. An appraisal is made of the rate controlling mechanisms involved in the reduction of a pure layer of molten wustite being transported by floating on a molten carrier iron carbon-free medium at temperatures just in excess of the iron melting point. Published research clearly indicates that under these conditions the kinetics are principally controlled by molecular gaseous diffusion. Thus, the rate is essentially not influenced by total gas pressure above 1 atmosphere. Accordingly, on safety grounds it is recommended that high pressure should not be used for hydrogen steelmaking in the future, but the operation should be conducted close to atmospheric pressure with low pressure steam encapsulation of the plant items involved. Using hydrogen as the reductant means that sub-surface nucleation of CO bubbles cannot disrupt continuous processing. The operation is then no different to processing a normal liquid phase. The off-gases from the reduction zone of a melt circulation loop are super-clean and only contaminated with iron vapor. Accordingly, the best available technology becomes available for energy conservation without risk of non-fusible solids deposition. The net result is that the energy requirements are expected to be superior to other potential processes.

  6. Production of inorganic pellet binders from fly-ash. Technical report, March 1--May 31, 1995

    SciTech Connect

    Kawatra, S.K.; Eisele, T.C.

    1995-12-31

    Fly-ash is produced by all coal-fired utilities, and it must be removed from the plant exhaust gases, collected, and disposed of. While much work has been done in the past to utilize fly-ash rather than disposing of it, we nevertheless do not find widespread examples of successful industrial utilization. This is because past work has tended to find uses only for high-quality, easily-utilized fly-ashes, which account for less than 25% of the fly-ash that is produced. The main factor which makes fly-ashes unusable is a high unburned carbon content. In this project, physical separation technologies are being used to remove this carbon, and to convert these unusable fly-ashes into usable products. The main application being studied for the processed fly-ash is as a binder for inorganic materials, such as iron-ore pellets. In the second quarter, additional fly-ash samples were collected from the E. D. Edwards station (Bartonville, IL). Experimentation was begun to study the removal of carbon from these fly-ashes by froth flotation, and make and test pellets that use fly-ash as binder. During the current quarter, flotation experiments were continued on the fly- ashes. Three types of ashes were studied: 1. Ash from the disposal pond (``wet`` ash); 2. Dry fly-ash collected directly from the standard burners (``low-carbon`` ash); 3. Dry fly-ash collected from the low-NOx burners (``high-carbon`` ash). Each of these was chemically analyzed, and conventional flotation experiments were carried out to determine the optimum reagent dosages for carbon removal. Decarbonized ashes were then made from each ash type, in sufficient quantity to be used in pelletization experiments.

  7. Lignite pellets and methods of agglomerating or pelletizing

    DOEpatents

    Baker, Albert F.; Blaustein, Eric W.; Deurbrouck, Albert W.; Garvin, John P.; McKeever, Robert E.

    1981-01-01

    The specification discloses lignite pellets which are relatively hard, dust resistant, of generally uniform size and free from spontaneous ignition and general degradation. Also disclosed are methods for making such pellets which involve crushing as mined lignite, mixing said lignite with a binder such as asphalt, forming the lignite binder mixture into pellets, and drying the pellets.

  8. Mobile Biomass Pelletizing System

    SciTech Connect

    Thomas Mason

    2009-04-16

    This grant project examines multiple aspects of the pelletizing process to determine the feasibility of pelletizing biomass using a mobile form factor system. These aspects are: the automatic adjustment of the die height in a rotary-style pellet mill, the construction of the die head to allow the use of ceramic materials for extreme wear, integrating a heat exchanger network into the entire process from drying to cooling, the use of superheated steam for adjusting the moisture content to optimum, the economics of using diesel power to operate the system; a break-even analysis of estimated fixed operating costs vs. tons per hour capacity. Initial development work has created a viable mechanical model. The overall analysis of this model suggests that pelletizing can be economically done using a mobile platform.

  9. Radation shielding pellets

    DOEpatents

    Coomes, Edmund P.; Luksic, Andrzej T.

    1988-12-06

    Radiation pellets having an outer shell, preferably, of Mo, W or depleted U nd an inner filling of lithium hydride wherein the outer shell material has a greater melting point than does the inner filling material.

  10. Pneumatic Pellet-Transporting System

    NASA Technical Reports Server (NTRS)

    Wood, George; Pugsley, Robert A.

    1992-01-01

    Pneumatic system transports food pellets to confined animals. Flow of air into venturi assembly entrains round pellets, drawing them from reservoir into venturi for transport by airflow. Pneumatic pellet-transporting system includes venturi assembly, which creates flow of air that draws pellets into system.

  11. Pneumatic Pellet-Transporting System

    NASA Technical Reports Server (NTRS)

    Wood, George; Pugsley, Robert A.

    1992-01-01

    Pneumatic system transports food pellets to confined animals. Flow of air into venturi assembly entrains round pellets, drawing them from reservoir into venturi for transport by airflow. Pneumatic pellet-transporting system includes venturi assembly, which creates flow of air that draws pellets into system.

  12. The Asian Wood Pellet Markets

    Treesearch

    Joseph A. Roos; Allen Brackley

    2012-01-01

    This study examines the three major wood pellet markets in Asia: China, Japan, and South Korea. In contrast to the United States, where most wood pellets are used for residential heating with pellet stoves, a majority of the wood pellets in Asia are used for co-firing at coal-fired power plants. Our analysis indicated that Japan is the largest importer of wood pellets...

  13. Upgrading Titanium Ore Through Selective Chlorination Using Calcium Chloride

    NASA Astrophysics Data System (ADS)

    Kang, Jungshin; Okabe, Toru H.

    2013-06-01

    To develop a simple and effective process for upgrading low-grade titanium ore (ilmenite, mainly FeTiO3), a new selective chlorination process based on the use of calcium chloride (CaCl2) as the chlorine source was investigated in this study. Titanium ore and a titanium ore/CaCl2 mixture were placed in two separate crucibles inside a gas-tight quartz tube that was then positioned in a horizontal furnace. In the experiments, the titanium ore in the two crucibles reacted with either HCl produced from CaCl2 or CaCl2 itself at 1100 K (827 °C), leading to the selective removal of the iron present in the titanium ore as iron chlorides [FeCl x (l,g) ( x = 2, 3)]. Various kinds of titanium ores produced in different countries were used as feedstock, and the influence of the particle size and atmosphere on the selective chlorination was investigated. Under certain conditions, titanium dioxide (TiO2) with purity of about 97 pct was directly obtained in a single step from titanium ore containing 51 pct TiO2. Thus, selective chlorination is a feasible method for producing high purity titanium dioxide from low-grade titanium ore.

  14. Carbothermal Reductive Upgrading of a Bauxite Ore Using Microwave Radiation

    NASA Astrophysics Data System (ADS)

    Lu, T.; Pickles, C. A.; Kelebek, S.

    2012-04-01

    The utilization of microwave radiation as the energy source for the carbothermal reductive upgrading of a bauxite ore was investigated. The bauxite ore was mechanically mixed with carbon and reacted in a quartz crucible in a multimode cavity. The iron oxide in the bauxite ore was reduced to magnetite and/or iron and the magnetic fraction was separated using a Davis Tube Tester. Three experimental arrangements were utilized: (i) microwaving of the mixture, (ii) microwaving of the mixture plus charcoal layers under ambient conditions and (iii) microwaving of the mixture plus charcoal layers in argon. The utilization of the charcoal layers resulted in more uniform heating of the sample. The effects of irradiation time, sample mass and incident power on the mass of the magnetic fraction were determined. Both the iron and the aluminum contents of the magnetic fraction were measured and using these values, the iron removal from the bauxite ore and the alumina recovery in the non-magnetic fraction were calculated. It was shown that under mildly reducing conditions, almost half of the iron could be removed as magnetite. However, the formation of hercynite limited the iron separation as magnetite and higher iron removals could only be achieved through the formation of metallic iron under more highly reducing conditions.

  15. Determination of bismuth in ores, concentrates and non-ferrous alloys by atomic-absorption spectrophotometry after separation by diethyldithiocarbamate extraction or iron collection.

    PubMed

    Donaldson, E M

    1979-12-01

    Two simple, reliable and moderately rapid atomic-absorption methods for determining trace and minor amounts of bismuth in copper, nickel, molybdenum, lead and zinc concentrates and ores, and in non-ferrous alloys, are described. These methods involve the separation of bismuth from matrix elements either by chloroform extraction of its diethyldithiocarbamate (DDTC) complex, at pH 11.5-12.0, from a sodium hydroxide medium containing citric acid, tartaric acid, EDTA and potassium cyanide as complexing agents, or by co-precipitation with hydrous ferric oxide from an ammoniacal medium. Bismuth is ultimately determined, at 223.1 nm after evaporation of the extract to dryness in the presence of nitric and petchloric acids and dissolution of the salts in 20% v/v hydrochloric acid, or by dissolution of the hydrous oxide precipitate with the same acid solution, respectively. Results obtained by both methods are compared with those obtained spectrophotometrically by the iodide method after the separation of bismuth by DDTC and xanthate extractions.

  16. Positive pulsed corona discharge process for simultaneous removal of SO{sub 2} and NO{sub x} from iron-ore sintering flue gas

    SciTech Connect

    Mok, Y.S.; Nam, I.S.

    1999-08-01

    The authors investigated the application of pulsed corona discharge process to the removal of SO{sub 2} and NO{sub x} from industrial flue gas of an ioron-ore sintering plant. This study was performed on a pilot scale, which is the most advanced demonstration of this process. The flow rate of 5000 m{sup 3}/h of the flue gas was successfully treated. The electrode structure of the corona reactor is the same with that of conventional electrostatic precipitator. The authors made use of magnetic pulse compression technology to produce repetitive high voltage pulse. Pulse width (full width at half maximum) was reduced to less than 1 {micro}s by connecting a resister in parallel with the corona reactor. An inductor was added to the resister in series to minimize the loss by restricting the current flowing through the resister. By this way, they were able to deliver pulse power with peak voltage of 110 kV and peak current of 2.3 kA to the corona reactor. Chemical additives such as ammonia (NH{sub 3}) and propylene (C{sub 3}H{sub 6}) were used to increase the removal efficiencies of SO{sub 2} and NO{sub x}.

  17. Production of zinc pellets

    SciTech Connect

    Cooper, J.F.

    1996-11-26

    Uniform zinc pellets are formed for use in batteries having a stationary or moving slurry zinc particle electrode. The process involves the cathodic deposition of zinc in a finely divided morphology from battery reaction product onto a non-adhering electrode substrate. The mossy zinc is removed from the electrode substrate by the action of gravity, entrainment in a flowing electrolyte, or by mechanical action. The finely divided zinc particles are collected and pressed into pellets by a mechanical device such as an extruder, a roller and chopper, or a punch and die. The pure zinc pellets are returned to the zinc battery in a pumped slurry and have uniform size, density and reactivity. Applications include zinc-air fuel batteries, zinc-ferricyanide storage batteries, and zinc-nickel-oxide secondary batteries. 6 figs.

  18. Production of zinc pellets

    DOEpatents

    Cooper, John F.

    1996-01-01

    Uniform zinc pellets are formed for use in batteries having a stationary or moving slurry zinc particle electrode. The process involves the cathodic deposition of zinc in a finely divided morphology from battery reaction product onto a non-adhering electrode substrate. The mossy zinc is removed from the electrode substrate by the action of gravity, entrainment in a flowing electrolyte, or by mechanical action. The finely divided zinc particles are collected and pressed into pellets by a mechanical device such as an extruder, a roller and chopper, or a punch and die. The pure zinc pellets are returned to the zinc battery in a pumped slurry and have uniform size, density and reactivity. Applications include zinc-air fuel batteries, zinc-ferricyanide storage batteries, and zinc-nickel-oxide secondary batteries.

  19. Production of zinc pellets

    DOEpatents

    Cooper, J.F.

    1996-11-26

    Uniform zinc pellets are formed for use in batteries having a stationary or moving slurry zinc particle electrode. The process involves the cathodic deposition of zinc in a finely divided morphology from battery reaction product onto a non-adhering electrode substrate. The mossy zinc is removed from the electrode substrate by the action of gravity, entrainment in a flowing electrolyte, or by mechanical action. The finely divided zinc particles are collected and pressed into pellets by a mechanical device such as an extruder, a roller and chopper, or a punch and die. The pure zinc pellets are returned to the zinc battery in a pumped slurry and have uniform size, density and reactivity. Applications include zinc-air fuel batteries, zinc-ferricyanide storage batteries, and zinc-nickel-oxide secondary batteries. 6 figs.

  20. Modeling pellet impact drilling process

    NASA Astrophysics Data System (ADS)

    Kovalyov, A. V.; Ryabchikov, S. Ya; Isaev, Ye D.; Ulyanova, O. S.

    2016-03-01

    The paper describes pellet impact drilling which could be used to increase the drilling speed and the rate of penetration when drilling hard rocks. Pellet impact drilling implies rock destruction by metal pellets with high kinetic energy in the immediate vicinity of the earth formation encountered. The pellets are circulated in the bottom hole by a high velocity fluid jet, which is the principle component of the ejector pellet impact drill bit. The experiments conducted has allowed modeling the process of pellet impact drilling, which creates the scientific and methodological basis for engineering design of drilling operations under different geo-technical conditions.

  1. Determination of antimony in concentrates, ores and non-ferrous materials by atomic-absorption spectrophotometry after iron-lanthanum collection, or by the iodide method after further xanthate extraction.

    PubMed

    Donaldson, E M

    1979-11-01

    Methods for determining trace and moderate amounts of antimony in copper, nickel, molybdenum, lead and zinc concentrates and in ores are described. Following sample decomposition, antimony is oxidized to antimony(V) with aqua regia, then reduced to antimony(III) with sodium metabisulphite in 6M hydrochloric acid medium and separated from most of the matrix elements by co-precipitation with hydrous ferric and lanthanum oxides. Antimony (>/= 100 mug/g) can subsequently be determined by atomic-absorption spectrophotometry, at 217.6 nm after dissolution of the precipitate in 3M hydrochloric acid. Alternatively, for the determination of antimony at levels of 1 mug/g or more, the precipitate is dissolved in 5M hydrochloric acid containing stannous chloride as a reluctant for iron(III) and thiourea as a complexing agent for copper. Then tin is complexed with hydrofluoric acid, and antimony is separated from iron, tin, lead and other co-precipitated elements, including lanthanum, by chloroform extraction of its xanthate. It is then determined spectrophotometrically, at 331 or 425 nm as the iodide. Interference from co-extracted bismuth is eliminated by washing the extract with hydrochloric acid of the same acid concentration as the medium used for extraction. Interference from co-extracted molybdenum, which causes high results at 331 nm, is avoided by measuring the absorbance at 425 nm. The proposed methods are also applicable to high-purity copper metal and copper- and lead-base alloys. In the spectrophotometric iodide method, the importance of the preliminary oxidation of all of the antimony to antimony(V), to avoid the formation of an unreactive species, is shown.

  2. Quantification and analysis of geomorphic processes on a recultivated iron ore mine on the Italian island of Elba using long-term ground-based lidar and photogrammetric SfM data by a UAV

    NASA Astrophysics Data System (ADS)

    Haas, Florian; Hilger, Ludwig; Neugirg, Fabian; Umstädter, Kathrin; Breitung, Christian; Fischer, Peter; Hilger, Paula; Heckmann, Tobias; Dusik, Jana; Kaiser, Andreas; Schmidt, Jürgen; Della Seta, Marta; Rosenkranz, Ruben; Becht, Michael

    2016-05-01

    This study focuses on the quantification and analysis of geomorphic processes on the barely vegetated slopes of a recultivated iron ore mine on the Italian island of Elba using photographs from terrestrial laser scanning (TLS) and digital photogrammetry by an unmanned aerial vehicle (UAV) over a period of 5 1/2 years. Beside this, the study tried to work out the potential and the limitations of both methods to detect surface changes by geomorphic process dynamics within a natural environment. Both UAV and TLS show the pattern of the erosion and accumulation processes on the investigated slope quite well, but the calculated amounts differ clearly between the methods. The reasons for these differences could be found in the different accuracies (variable level of detections) of the methods and the different viewing geometries. Both effects have an impact on the detectable process dynamics over different timescales on the slope and their calculated amounts, which in both cases can lead to an underestimation of erosion and accumulation by fluvial processes.

  3. Ores and Climate Change - Primary Shareholders

    NASA Astrophysics Data System (ADS)

    Stein, Holly J.; Hannah, Judith L.

    2015-04-01

    Many in the economic geology community concern themselves with details of ore formation at the deposit scale, whether tallying fluid inclusion data to get at changes in ore-forming fluids or defining structures that aid and abet mineralization. These compilations are generally aimed at interpretation of events at the site of ore formation, with the goal being assignment of the deposit to a sanctioned ore deposit model. While providing useful data, this approach is incomplete and does not, by itself, serve present-day requirements for true interdisciplinary science. The ore-forming environment is one of chaos and disequilibrium at nearly all scales (Stein, 2014). Chaos and complexity are documented by variably altered rocks, veins or disseminated mineralization with multi-generational fluid histories, erratic and unusual textures in host rocks, and the bitumen or other hydrocarbon products entwined within many ore deposits. This should give pause to our drive for more data as a means to find "the answer". The answer lies in the kind of data collected and more importantly, in the way we interpret those data. Rather than constructing an ever-increasing catalog of descriptive mutations on sanctioned ore deposit models (e.g., IOGC or Iron-Oxide Copper Gold deposits), the way forward is to link source and transport of metals, sulfur, and organic material with regional and ultimately whole Earth chemical evolution. Important experimental work provides chemical constraints in controlled and behaved environments. To these data, we add imagination and interpretation, always tying back to field observations. In this paper, several key points are made by way of ore deposit examples: (1) many IOCG deposits are outcomes of profound changes in the chemistry of the Earth's surface, in the interplay of the atmosphere, hydrosphere, biosphere, and lithosphere; (2) the redox history of Fe in deep earth may be ultimately expressed in the ore-forming sequence; and (3) the formation of

  4. Owl Pellet Paleontology

    ERIC Educational Resources Information Center

    McAlpine, Lisa K.

    2013-01-01

    In this activity for the beginning of a high school Biology 1 evolution unit, students are challenged to reconstruct organisms found in an owl pellet as a model for fossil reconstruction. They work in groups to develop hypotheses about what animal they have found, what environment it inhabited, and what niche it filled. At the end of the activity,…

  5. Owl Pellet Paleontology

    ERIC Educational Resources Information Center

    McAlpine, Lisa K.

    2013-01-01

    In this activity for the beginning of a high school Biology 1 evolution unit, students are challenged to reconstruct organisms found in an owl pellet as a model for fossil reconstruction. They work in groups to develop hypotheses about what animal they have found, what environment it inhabited, and what niche it filled. At the end of the activity,…

  6. A comparison of the CATHIA-T sampler, the GK2.69 cyclone and the standard cowled sampler for thoracic fiber concentrations at a Taconite (iron ore)-processing mill.

    PubMed

    Lee, Eun Gyung; Harper, Martin; Nelson, John; Hintz, Patrick J; Andrew, Michael E

    2008-01-01

    Several recommendations have been made to the effect that the most appropriate health-based size-selective criterion for fibers is the thoracic convention of the International Organization for Standardization (ISO). The performance of two thoracic samplers, the CATHIA-T (37-mm filter) and the GK2.69 cyclone (37-mm filter), was investigated against the standard 25-mm cowled sampler (current NIOSH 7400 standard method) to determine the effect of thoracic sampling on field results. A total of 270 samples: 80 field and 10 field blank samples for each sampler type, were taken from seven stations in the processing mill of an iron ore mine whose ore contains amphibole minerals. Slides were prepared using the dimethyl formamide/Euparal technique and relocatable cover slips. Two counters examined the slides according to NIOSH 7400 counting A rules with phase contrast microscopes. Prior to counting the sample slides, four reference slides were randomly selected and counted three times on different days to compare the coefficient of variation (CV) between and within counters. Also, seven reference slides were chosen to explore variability between the two microscopes. The average CV between counters (0.148) showed slightly higher than the average CVs within counters (0.072 for Counter 1 and 0.119 for Counter 2). The average CV between the two microscopes was 0.147. Compared to the standard cowled sampler, the overall fiber concentration was lower for the CATHIA-T sampler (CATHIA-T/Cowled = 0.63) and higher for the GK2.69 cyclone (GK2.69/Cowled = 1.66). The result for the CATHIA-T sampler is as expected from laboratory trials, but the result for the GK2.69 cyclone is not as expected. In conclusion, the CATHIA-T sampler has a potential advantage as a high-flow static sampler for screening coarse particles. However, these findings resulted from one field sampling site that contains amphibole minerals, not all of which are asbestiform. Thus, additional field samples from other

  7. Determination of the oxidizing capacity of manganese ores.

    PubMed

    Prasad, R

    1974-09-01

    An accurate method is described for determining the amount of active oxygen in manganese ores, based on the oxidation-reduction reaction between the ore and arsenic(III) in presence of ammonium molybdate, followed by the back-titration of excess of arsenic(III) with cerium(IV), using osmium tetroxide as catalyst and Disulphine Blue V as indicator. A survey has been made of the applicability of this method to various pyrolusite ores containing less than 0.2% phosphorus. Aluminium(III), copper(II), iron(III), manganese(II), and molybdenum(VI) do not interfere. Up to 30% phosphorus(V) causes no interference.

  8. Idea of Identification of Copper Ore with the Use of Process Analyser Technology Sensors

    NASA Astrophysics Data System (ADS)

    Jurdziak, Leszek; Kaszuba, Damian; Kawalec, Witold; Król, Robert

    2016-10-01

    The Polish resources of the copper ore exploited by the KGHM S.A. underground mines are considered as one of the most complex in the world and - consequently - the most difficult to be processed. The ore consists of three lithology forms: dolomites, shales and sandstones but in different proportions which has a significant impact on the effectiveness of the grinding and flotation processes. The lithological composition of the ore is generally recognised in-situ but after being mined it is blended on its long way from various mining fields to the processing plant by the complex transportation system consisting of belt conveyors with numerous switching points, ore bunkers and shafts. Identification of the lithological composition of the ore being supplied to the processing plant should improve the adjustments of the ore processing machinery equipment aiming to decrease the specific processing (mainly grinding) energy consumption as well as increase the metal recovery. The novel idea of Process Analyser Technology (PAT) sensors - information carrying pellets, dropped into the transported or processed bulk material which can be read directly when needed - is investigated for various applications within the DISIRE project (a part of the SPIRE initiative, acting under the Horizon2020 framework program) and here is adopted for implementing the annotation the transported copper ore for the needs of ore processing plants control. The identification of the lithological composition of ore blended on its way to the processing plant can be achieved by an information system consisting of pellets that keep the information about the original location of the portions of conveyed ore, the digital, geological database keeping the data of in-situ lithology and the simulation models of the transportation system, necessary to evaluate the composition of the blended ore. The assumptions of the proposed solution and the plan of necessary in-situ tests (with the special respect to harsh

  9. Thermal Properties of Lignocellulose Pellets

    NASA Astrophysics Data System (ADS)

    Wachter, Igor; Hirle, Siegfried; Balog, Karol

    2017-06-01

    This article deals with the characterization of biomass pellets using Differential Scanning Calorimetry. We used three types of industrially produced and commercially available pellets as samples: wood pellets containing grass, wood pellet containing bark and wood pellets without bark. Each of the samples were examined using the DSC method. Based on the measurements in atmosphere of air and nitrogen temperature, the changes caused by thermal degradation of various kinds of test fuels were observed. Subsequently, limits of exothermic processes, reaction enthalpy changes and the temperature at which exothermic reactions reached peaks were determined.

  10. Pellet imaging techniques on ASDEX

    SciTech Connect

    Wurden, G.A. ); Buechl, K.; Hofmann, J.; Lang, R.; Loch, R.; Rudyj, A.; Sandmann, W. )

    1990-01-01

    As part of a USDOE/ASDEX collaboration, a detailed examination of pellet ablation in ASDEX with a variety of diagnostics has allowed a better understanding of a number of features of hydrogen ice pellet ablation in a plasma. In particular, fast gated photos with an intensified Xybion CCD video camera allow in-situ velocity measurements of the pellet as it penetrates the plasma. With time resolution of typically 100 nanoseconds and exposures every 50 microseconds, the evolution of each pellet in a multi-pellet ASDEX tokamak plasma discharge can be followed. When the pellet cloud track has striations, the light intensity profile through the cloud is hollow (dark near the pellet), whereas at the beginning or near the end of the pellet trajectory the track is typically smooth (without striations) and has a gaussian-peaked light emission profile. New, single pellet Stark broadened D{sub {alpha}}D{sub {beta}}, and D{sub {gamma}} spectra, obtained with a tangentially viewing scanning mirror/spectrometer with Reticon array readout, are consistent with cloud densities of 2 {times} 10{sup 17}cm{sup {minus}3} or higher in the regions of strongest light emission. A spatially resolved array of D{sub {alpha}} detectors shows that the light variations during the pellet ablation are not caused solely by a modulation of the incoming energy flux as the pellet crosses rational q-surfaces, but instead are a result of a dynamic, non-stationary, ablation process. 20 refs., 4 figs.

  11. Magmatogenic manganese ores of the South Minusa Intermontane Trough

    NASA Astrophysics Data System (ADS)

    Kassandrov, E. G.; Mazurov, M. P.

    2009-10-01

    The first data on the mineral composition and formation conditions of manganese ore at the Chapsordag and Malosyrsky deposits in the Askiz ore district of Khakassia are integrated and systematized. The detailed mineralogical mapping of the deposits has been carried out. The identification of minerals and examination of the ore microstructure were performed with optical microscopy in transmitted and reflected light and using SEM/EDS, EMPA, XRD, IRS, and other methods. It was established that the ore mineralization is spatially and genetically related to the Early Devonian magmatism and accompanying hydrothermal activity and metasomatism. Syngenetic braunite was detected for the first time in elevated amounts reaching an economic level in the devitrified groundmass of volcanic rocks, in cement of lava breccia, and in fragments in pyroclastic rocks. By analogy with iron deposits, this magmatogenic type of manganese mineralization is regarded as ore lavas and tuffs combined with metasomatic and hydrothermal mineral assemblages into a strata-bound orebearing complex and as a source of hydrothermal metasomatic ore. The elevated Mn content in magmatic melts of the Early Devonian trachybasalt-trachyandesite-trachydacite association is caused by assimilation of Riphean and Lower Cambrian high-Mn carbonate sequences in crustal magma chambers. In contours of economic orebodies, the hydrothermal economic ore is recognized as sites of massive, patchy and impregnated, brecciated, stringer-disseminated, and disseminated varieties. High-grade massive ore occurs as stratiform and branching bodies up to 1.5 m thick and a few tens of meters long and as smaller pocketlike bodies. Braunite and pyrolusite (polianite) are major ore minerals varying in size, degree of crystallinity, and character of intergrowths with associating minerals. Gangue minerals include carbonates, sulfates, albite, quartz, chlorite, actinolite, piemontite, and okhotskite, a Mn-pumpellyite identified in Russia

  12. Reduction of iron-oxide-carbon composites: part I. Estimation of the rate constants

    SciTech Connect

    Halder, S.; Fruehan, R.J.

    2008-12-15

    A new ironmaking concept using iron-oxide-carbon composite pellets has been proposed, which involves the combination of a rotary hearth furnace (RHF) and an iron bath smelter. This part of the research focuses on studying the two primary chemical kinetic steps. Efforts have been made to experimentally measure the kinetics of the carbon gasification by CO{sub 2} and wustite reduction by CO by isolating them from the influence of heat- and mass-transport steps. A combined reaction model was used to interpret the experimental data and determine the rate constants. Results showed that the reduction is likely to be influenced by the chemical kinetics of both carbon oxidation and wustite reduction at the temperatures of interest. Devolatilized wood-charcoal was observed to be a far more reactive form of carbon in comparison to coal-char. Sintering of the iron-oxide at the high temperatures of interest was found to exert a considerable influence on the reactivity of wustite by virtue of altering the internal pore surface area available for the reaction. Sintering was found to be predominant for highly porous oxides and less of an influence on the denser ores. It was found using an indirect measurement technique that the rate constants for wustite reduction were higher for the porous iron-oxide than dense hematite ore at higher temperatures (> 1423 K). Such an indirect mode of measurement was used to minimize the influence of sintering of the porous oxide at these temperatures.

  13. The reduction of iron oxides by volatiles in a rotary hearth furnace process: Part I. The role and kinetics of volatile reduction

    SciTech Connect

    Sohn, I.; Fruehan, R.J.

    2005-10-06

    With iron ore reduction processes using coal-ore pellets or mixtures, it is possible that volatiles can contribute to reduction. By simulating the constituents of the individual reducing species in the volatiles, the rates for H{sub 2} and CO were investigated in the temperature and reduction range of interest; hydrogen is the major reductant and was studied in detail. The kinetics of the reduction by H{sub 2} has been found to be a complex mechanism with, initially, nucleation and growth controlling the rate. There is a catalytic effect by the existing iron nuclei, followed by a mixed control of chemical kinetics and pore diffusion. This results in a topochemical reduction of these iron oxide particles. Up to 1173 K, reduction by H{sub 2} is considerably faster than by carbon in the pellet/mixture or by CO. It was also found that H{sub 2}S, which is involved with the volatiles, does not affect the rate at the reduction range of interest.

  14. Characterization of fly ash ceramic pellet for phosphorus removal.

    PubMed

    Li, Shiyang; Cooke, Richard A; Wang, Li; Ma, Fang; Bhattarai, Rabin

    2017-03-15

    Phosphorus has been recognized as a leading pollutant for surface water quality deterioration. In the Midwestern USA, subsurface drainage not only provides a pathway for excess water to leave the field but it also drains out nutrients like nitrogen (N) and phosphorus (P). Fly ash has been identified as one of the viable materials for phosphorus removal from contaminated waters. In this study, a ceramic pellet was manufactured using fly ash for P absorption. Three types of pellet with varying lime and clay proportions by weight (type 1: 10% lime + 30% clay, type 2: 20% lime + 20% clay, and type 3: 30% lime + 10% clay) were characterized and evaluated for absorption efficiency. The result showed that type 3 pellet (60% fly ash with 30% lime and 10% clay) had the highest porosity (14%) and absorption efficiency and saturated absorption capacity (1.98 mg P/g pellet) compared to type 1 and 2 pellets. The heavy metal leaching was the least (30 μg/L of chromium after 5 h) for type 3 pellet compared to other two. The microcosmic structure of pellet from scanning electron microscope showed the type 3 pellet had the better distribution of aluminum and iron oxide on the surface compared other two pellets. This result indicates that addition of lime and clay can improve P absorption capacity of fly ash while reducing the potential to reduce chromium leaching. Copyright © 2016 Elsevier Ltd. All rights reserved.

  15. Two modelling approaches to water-quality simulation in a flooded iron-ore mine (Saizerais, Lorraine, France): A semi-distributed chemical reactor model and a physically based distributed reactive transport pipe network model

    NASA Astrophysics Data System (ADS)

    Hamm, V.; Collon-Drouaillet, P.; Fabriol, R.

    2008-02-01

    The flooding of abandoned mines in the Lorraine Iron Basin (LIB) over the past 25 years has degraded the quality of the groundwater tapped for drinking water. High concentrations of dissolved sulphate have made the water unsuitable for human consumption. This problematic issue has led to the development of numerical tools to support water-resource management in mining contexts. Here we examine two modelling approaches using different numerical tools that we tested on the Saizerais flooded iron-ore mine (Lorraine, France). A first approach considers the Saizerais Mine as a network of two chemical reactors (NCR). The second approach is based on a physically distributed pipe network model (PNM) built with EPANET 2 software. This approach considers the mine as a network of pipes defined by their geometric and chemical parameters. Each reactor in the NCR model includes a detailed chemical model built to simulate quality evolution in the flooded mine water. However, in order to obtain a robust PNM, we simplified the detailed chemical model into a specific sulphate dissolution-precipitation model that is included as sulphate source/sink in both a NCR model and a pipe network model. Both the NCR model and the PNM, based on different numerical techniques, give good post-calibration agreement between the simulated and measured sulphate concentrations in the drinking-water well and overflow drift. The NCR model incorporating the detailed chemical model is useful when a detailed chemical behaviour at the overflow is needed. The PNM incorporating the simplified sulphate dissolution-precipitation model provides better information of the physics controlling the effect of flow and low flow zones, and the time of solid sulphate removal whereas the NCR model will underestimate clean-up time due to the complete mixing assumption. In conclusion, the detailed NCR model will give a first assessment of chemical processes at overflow, and in a second time, the PNM model will provide more

  16. Two modelling approaches to water-quality simulation in a flooded iron-ore mine (Saizerais, Lorraine, France): a semi-distributed chemical reactor model and a physically based distributed reactive transport pipe network model.

    PubMed

    Hamm, V; Collon-Drouaillet, P; Fabriol, R

    2008-02-19

    The flooding of abandoned mines in the Lorraine Iron Basin (LIB) over the past 25 years has degraded the quality of the groundwater tapped for drinking water. High concentrations of dissolved sulphate have made the water unsuitable for human consumption. This problematic issue has led to the development of numerical tools to support water-resource management in mining contexts. Here we examine two modelling approaches using different numerical tools that we tested on the Saizerais flooded iron-ore mine (Lorraine, France). A first approach considers the Saizerais Mine as a network of two chemical reactors (NCR). The second approach is based on a physically distributed pipe network model (PNM) built with EPANET 2 software. This approach considers the mine as a network of pipes defined by their geometric and chemical parameters. Each reactor in the NCR model includes a detailed chemical model built to simulate quality evolution in the flooded mine water. However, in order to obtain a robust PNM, we simplified the detailed chemical model into a specific sulphate dissolution-precipitation model that is included as sulphate source/sink in both a NCR model and a pipe network model. Both the NCR model and the PNM, based on different numerical techniques, give good post-calibration agreement between the simulated and measured sulphate concentrations in the drinking-water well and overflow drift. The NCR model incorporating the detailed chemical model is useful when a detailed chemical behaviour at the overflow is needed. The PNM incorporating the simplified sulphate dissolution-precipitation model provides better information of the physics controlling the effect of flow and low flow zones, and the time of solid sulphate removal whereas the NCR model will underestimate clean-up time due to the complete mixing assumption. In conclusion, the detailed NCR model will give a first assessment of chemical processes at overflow, and in a second time, the PNM model will provide more

  17. Characterization of iron in airborne particulate matter

    NASA Astrophysics Data System (ADS)

    Tavares, F. V. F.; Ardisson, J. D.; Rodrigues, P. C. H.; Brito, W.; Macedo, W. A. A.; Jacomino, V. M. F.

    2014-01-01

    In this work soil samples, iron ore and airborne atmospheric particulate matter (PM) in the Metropolitan Region of Belo Horizonte (MRBH), State of Minas Gerais, Brazil, are investigated with the aim of identifying if the sources of the particulate matter are of natural origin, such as, resuspension of particles from soil, or due to anthropogenic origins from mining and processing of iron ore. Samples were characterized by powder X-ray diffraction, X-ray fluorescence and 57Fe-Mössbauer spectroscopy. The results showed that soil samples studied are rich in quartz and have low contents of iron mainly iron oxide with low crystallinity. The samples of iron ore and PM have high concentration of iron, predominantly well crystallized hematite. 57Fe-Mössbauer spectroscopy confirmed the presence of similar iron oxides in samples of PM and in the samples of iron ore, indicating the anthropogenic origin in the material present in atmosphere of the study area.

  18. Solid Fuel - Oxygen Fired Combustion for Production of Nodular Reduced Iron to Reduce CO2 Emissions and Improve Energy Efficiencies

    SciTech Connect

    Donald R. Fosnacht; Richard F. Kiesel; David W. Hendrickson; David J. Englund; Iwao Iwasaki; Rodney L. Bleifuss; Mathew A. Mlinar

    2011-12-22

    The current trend in the steel industry is an increase in iron and steel produced in electric arc furnaces (EAF) and a gradual decline in conventional steelmaking from taconite pellets in blast furnaces. In order to expand the opportunities for the existing iron ore mines beyond their blast furnace customer base, a new material is needed to satisfy the market demands of the emerging steel industry while utilizing the existing infrastructure and materials handling capabilities. This demand creates opportunity to convert iron ore or other iron bearing materials to Nodular Reduced Iron (NRI) in a recently designed Linear Hearth Furnace (LHF). NRI is a metallized iron product containing 98.5 to 96.0% iron and 2.5 to 4% C. It is essentially a scrap substitute with little impurity that can be utilized in a variety of steelmaking processes, especially the electric arc furnace. The objective of this project was to focus on reducing the greenhouse gas emissions (GHG) through reducing the energy intensity using specialized combustion systems, increasing production and the use of biomass derived carbon sources in this process. This research examined the use of a solid fuel-oxygen fired combustion system and compared the results from this system with both oxygen-fuel and air-fuel combustion systems. The solid pulverized fuels tested included various coals and a bio-coal produced from woody biomass in a specially constructed pilot scale torrefaction reactor at the Coleraine Minerals Research Laboratory (CMRL). In addition to combustion, the application of bio-coal was also tested as a means to produce a reducing atmosphere during key points in the fusion process, and as a reducing agent for ore conversion to metallic iron to capture the advantage of its inherent reduced carbon footprint. The results from this study indicate that the approaches taken can reduce both greenhouse gas emissions and the associated energy intensity with the Linear Hearth Furnace process for converting

  19. The F'derik-Zouerate iron district: Mesoarchean and Paleoproterozoic iron formation of the Tiris Complex, Islamic Republic of Mauritania

    USGS Publications Warehouse

    Taylor, Cliff D.; Finn, Carol A.; Anderson, Eric D.; Bradley, Dwight C.; Joud, Mohamed; Taleb Mohamed, Ahmed; Horton, John D.; Johnson, Craig A.; Bouabdellah, Mohammed; Slack, John F.

    2016-01-01

    High-grade hematitic iron ores (of HIF, containing 60-65 wt%Fe) have been mined in Mauritania since 1952 from Superior-type iron deposits of the F'derik-Zouerate district.  Depletion of the high-grade ores in recent years has resulted in new exploration projects focused on lower-grade magnetite ores occurring in Algoma-type banded iron formation (of BIF, containing ca. 35 wt% Fe).  Mauritania is the seventeenth largest iron producer in the world and currently has about 1.1 Gt of crude iron ore reserves. 

  20. Intensification of the Reverse Cationic Flotation of Hematite Ores with Optimization of Process and Hydrodynamic Parameters of Flotation Cell

    NASA Astrophysics Data System (ADS)

    Poperechnikova, O. Yu; Filippov, L. O.; Shumskaya, E. N.; Filippova, I. V.

    2017-07-01

    The demand of high grade iron ore concentrates is a major issue due to the depletion of rich iron-bearing ores and high competitiveness in the iron ore market. Iron ore production is forced out to upgrade flowsheets to decrease the silica content in the pelettes. Different types of ore have different mineral composition and texture-structural features which require different mineral processing methods and technologies. The paper presents a comparative study of the cationic and anionic flotation routes to process a fine-grain oxidized iron ore. The modified carboxymethyl cellulose was found as the most efficient depressant in reverse cationic flotation. The results of flotation optimization of hematite ores using matrix of second-order center rotatable uniform design allowed to define the collector concentration, impeller rotation speed and air flowrate as the main flotation parameters impacting on the iron ore concentrate quality and iron recovery in a laboratory flotation machine. These parameters have been selected as independent during the experiments.

  1. Pellet interaction with runaway electrons

    SciTech Connect

    James, A. N.; Hollmann, E. M.; Yu, J.H.; Austin, M. E.; Commaux, Nicolas JC; Evans, T.E.; Humphrey, D. A.; Jernigan, T. C.; Parks, P. B.; Putvinski, S.; Strait, E. J.; Tynan, G. R.; Wesley, J. C.

    2011-01-01

    We describe results from recent experiments studying interaction of solid polystyrene pellets with a runaway electron current channel generated after cryogenic argon pellet rapid shutdown of DIII-D. Fast camera imaging shows the pellet trajectory and continuum emission from the subsequent explosion, with geometric calibration providing detailed explosion analysis and runaway energy. Electron cyclotron emission also occurs, associated with knock-on electrons broken free from the pellet by RE which then accelerate and runaway, and also with a short lived hot plasma blown off the pellet surface. In addition, we compare heating and explosion times from observations and a model of pellet heating and breakdown by runaway interaction. (C) 2011 Elsevier B.V. All rights reserved

  2. Silicophosphate Sorbents, Based on Ore-Processing Plants' Waste in Kazakhstan

    ERIC Educational Resources Information Center

    Kubekova, Sholpan N.; Kapralova, Viktoria I.; Telkov, Shamil A.

    2016-01-01

    The problem of ore-processing plants' waste and man-made mineral formations (MMF) disposal is very important for the Republic of Kazakhstan. The research of various ore types (gold, polymetallic, iron-bearing) MMF from a number of Kazakhstan's deposits using a complex physical and chemical methods showed, that the waste's main components are…

  3. 26. NORTHERN VIEW OF ORE YARD WITH ORE BRIDGES IN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    26. NORTHERN VIEW OF ORE YARD WITH ORE BRIDGES IN THE BACKGROUND. BLAST FURNACES ALONG THE RIGHT SIDE. (Martin Stupich) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  4. Introduction to ore geology

    SciTech Connect

    Evans, A.M.

    1987-01-01

    This textbook on ore geology is for second and third year undergraduates and closely parallels the undergraduate course given in this subject at England's University of Leicester. The volume covers three major areas: (1) principles of ore geology, (2) examples of the most important types of ore deposits, and (3) mineralization in space and time. Many chapters have been thoroughly revised for this edition and a chapter on diamonds has been added. Chapters on greisen and pegmatite have also been added, the former in response to the changing situation in tin mining following the recent tin crisis, and the latter in response to suggestions from geologists in a number of overseas countries. Some chapters have been considerably expanded and new sections added, including disseminated gold deposits and unconformity-associated uranium deposits. The author also expands on the importance of viewing mineral deposits from an economic standpoint.

  5. 14. HULETT ORE UNLOADERS IN MOTION; UNLOADING CANADIAN RED ORE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    14. HULETT ORE UNLOADERS IN MOTION; UNLOADING CANADIAN RED ORE FROM THE 'GEORGE M. CAR.' VIEW LOOKING EAST. (Also see OH-18-38, OH-18-39, and OH-18-40.) - Pennsylvania Railway Ore Dock, Lake Erie at Whiskey Island, approximately 1.5 miles west of Public Square, Cleveland, Cuyahoga County, OH

  6. 38. HULETT ORE UNLOADERS IN MOTION; UNLOADING CANADIAN RED ORE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    38. HULETT ORE UNLOADERS IN MOTION; UNLOADING CANADIAN RED ORE FROM THE GEORGE M. CARL.' VIEW LOOKING EAST. (Also see OH-18-14, OH-18-39, and OH-18-40) - Pennsylvania Railway Ore Dock, Lake Erie at Whiskey Island, approximately 1.5 miles west of Public Square, Cleveland, Cuyahoga County, OH

  7. Pellet injector research at ORNL

    SciTech Connect

    Schuresko, D.D.; Milora, S.L.; Combs, S.K.; Foster, C.A.; Fisher, P.W.; Argo, B.E.; Barber, G.C.; Foust, C.R.; Gethers, F.E.; Gouge, M.J.

    1987-01-01

    Several advanced plasma fueling systems are under development at the Oak Ridge National Laboratory (ORNL) for present and future magnetic confinement devices. These include multishot and repeating pneumatic pellet injectors, centrifuge accelerators, electrothermal guns, a Tritium Proof-of-Principle experiment, and an ultrahigh velocity mass ablation driven accelerator. A new eight-shot pneumatic injector capable of delivering 3.0 mm, 3.5 mm, and 4.0 mm diameter pellets at speeds up to 1500 m/s into a single discharge has been commissioned recently on the Tokamak Fusion Test reactor. The so-called Deuterium Pellet Injector (DPI) is a prototype of a Tritium Pellet Injector (TPI) scheduled for use on TFTR in 1990. Construction of the TPI will be preceded by a test of tritium pellet fabrication and acceleration using a 4 mm bore ''pipe gun'' apparatus. A new repeating pneumatic pellet injector capable of 2.7 mm, 4 mm, and 6 mm operation is being installed on the Joint European Torus to be used in ORNL/JET collaborative pellet injection studies. A 1.5 m centrifuge injector is being developed for application on the Tore Supra experiment in 1988. The new device, which is a 50% upgrade of the prototype centrifuge used on D-III, features a pellet feed mechanism capable of producing variable-size pellets (1.5 to 3.0 mm diameter) optimally shaped to survive acceleration stresses. Accelerating pellets to velocities in excess of 2 km/s is being pursued through two new development undertakings. A hydrogen plasma electrothermal gun is operational at 2 km/s with 10 mg hydrogen pellets; this facility has recently been equipped with a pulsed power supply capable of delivering 1.7 kJ millisecond pulses to low impedence arc loads.

  8. ORNL centrifuge pellet fueling system

    SciTech Connect

    Foster, C.A.; Houlberg, W.A.; Gouge, M.J.; Grapperhaus, M.J.; Milora, S.L. ); Drawin, H.; Geraud, A.; Chatelier, M.; Gros, G. )

    1992-01-01

    A centrifuge pellet injecter designed and built at Oak Ridge National Laboratory (ORNL) is in operation on Tore Supra. This injector has the capability of injecting up to 100 pellets at speeds up to 800 M/s. The solid deuterium pellets can be formed with a variable mass from 3 to 10 torr-L and are fired at a rate of up to 10 pellets per second. The experimental program that is under way combines repetitive pellet fueling with the ergodic divertor and pump limiters to establish and understand long-pulse plasmas in which the pellet fuel source is in balance with the particle exhaust. With lower hybrid current drive, pulse lengths of up to 2 min might be achieved. To prepare for these extended pulse lengths, the pellet source on the centrifuge will be extended to provide a 300- to 500-pellet capability. A similar system extended to steady-state pellet fabrication technology and designed for a radiation and tritium environment would be a candidate for a fueling system for the International Thermonuclear Experimental Reactor (ITER). Analysis of pellet-fueled ITER discharges using the WHIST code shows the potential for controlling the radial fuel deposition point to achieve the desired core density while maintaining the edge density and temperatures so as to minimize the diverter plate erosion. A centrifuge fueling system would have the capability of taking the D-T exhaust directly from the cryopumping systems, recondensing and purifying the fuel, and injecting the reconstituted pellets into the plasma, thereby minimizing the tritium inventory.

  9. ORNL centrifuge pellet fueling system

    SciTech Connect

    Foster, C.A.; Houlberg, W.A.; Gouge, M.J.; Grapperhaus, M.J.; Milora, S.L.; Drawin, H.; Geraud, A.; Chatelier, M.; Gros, G.

    1992-11-01

    A centrifuge pellet injecter designed and built at Oak Ridge National Laboratory (ORNL) is in operation on Tore Supra. This injector has the capability of injecting up to 100 pellets at speeds up to 800 M/s. The solid deuterium pellets can be formed with a variable mass from 3 to 10 torr-L and are fired at a rate of up to 10 pellets per second. The experimental program that is under way combines repetitive pellet fueling with the ergodic divertor and pump limiters to establish and understand long-pulse plasmas in which the pellet fuel source is in balance with the particle exhaust. With lower hybrid current drive, pulse lengths of up to 2 min might be achieved. To prepare for these extended pulse lengths, the pellet source on the centrifuge will be extended to provide a 300- to 500-pellet capability. A similar system extended to steady-state pellet fabrication technology and designed for a radiation and tritium environment would be a candidate for a fueling system for the International Thermonuclear Experimental Reactor (ITER). Analysis of pellet-fueled ITER discharges using the WHIST code shows the potential for controlling the radial fuel deposition point to achieve the desired core density while maintaining the edge density and temperatures so as to minimize the diverter plate erosion. A centrifuge fueling system would have the capability of taking the D-T exhaust directly from the cryopumping systems, recondensing and purifying the fuel, and injecting the reconstituted pellets into the plasma, thereby minimizing the tritium inventory.

  10. Owl Pellets and Crisis Management.

    ERIC Educational Resources Information Center

    Anderson, Tom

    2002-01-01

    Describes a press conference that was used as a "teachable moment" when owl pellets being used for instructional purposes were found to be contaminated with Salmonella. The incident highlighted the need for safe handling of owl pellets, having a crisis management plan, and the importance of conveying accurate information to concerned parents.…

  11. Owl Pellets and Crisis Management.

    ERIC Educational Resources Information Center

    Anderson, Tom

    2002-01-01

    Describes a press conference that was used as a "teachable moment" when owl pellets being used for instructional purposes were found to be contaminated with Salmonella. The incident highlighted the need for safe handling of owl pellets, having a crisis management plan, and the importance of conveying accurate information to concerned parents.…

  12. Pelletizing properties of torrefied spruce

    Treesearch

    Wolfgang Stelte; Craig Clemons; Jens K. Holm; Anand R. Sanadi; Jesper Ahrenfeldt; Lei Shang; Ulrik B. Henriksen

    2011-01-01

    Torrefaction is a thermo-chemical conversion process improving the handling, storage and combustion properties of wood. To save storage space and transportation costs, it can be compressed into fuel pellets of high physical and energetic density. The resulting pellets are relatively resistant to moisture uptake, microbiological decay and easy to comminute into small...

  13. Automated fuel pellet inspection system

    NASA Astrophysics Data System (ADS)

    Lichauer, John C.; Zana, Larry J.

    1992-11-01

    In the nuclear fuels industry, a great deal of effort goes into ensuring that quality materials are produced. Of these materials, none receives more attention than the uranium-oxide nuclear fuel pellets. These cylindrically shaped pellets (approx. 1/2 inch L X 1/2 inch D) are carefully produced and then meticulously inspected for various defects (e.g., cracks, chips, etc.). The inspection process is designed to remove any defective pellets from each lot, assuring the end user a reliable, predictable, and safe product. The current (manual) inspection process is laborious and subjective in nature. The inspector also receives prolonged exposure to low-level radiation. For these reasons, automated inspection of nuclear fuel pellets has long been a goal of the industry. However, it is not a simple task, due to the many material handling and image processing challenges required to inspect pellets at production rates (greater than five per second). This paper describes an automated nuclear fuel pellet inspection system that has successfully met these challenges. Built around a set of modular, high-speed, pipelined image processing hardware, it inspects pellets at rates of up to seven pellets per second. Recent tests have shown better than 97% detection rates with less than 2% false reject rates. Image processing algorithms and solutions to design challenges are described.

  14. Initial NSTX Lithium Pellet Injection

    NASA Astrophysics Data System (ADS)

    Kugel, H. W.; Bell, M.; Bell, R.; Biewer, T.; Gates, D.; Jardin, S.; Kaita, R.; Leblanc, B.; Paul, S.; Samtaney, R.; Skinner, C. H.; Raman, R.; Bush, C.; Maingi, R.; Soukhanovskii, V.; Nishino, N.; Lee, K. C.; Stutman, D.

    2004-11-01

    A cartridge style Lithium Pellet Injector was installed on NSTX for midplane radial injection. Deuterium gas was used to propel a Li pellet-bearing cartridge down a barrel to a cartridge stop, and the pellet continued into the NSTX plasma at about 150 m/s. 16 lithium pellets, about 2 mg each were injected into LSN and DND, NBI-heated, H-mode plasmas, and into L-mode LSN Ohmic plasmas, and were observed with a Li I filtered Plasma-TV. Li pellets injected into NBI-heated LSN and DND plasmas appeared to ablate in the outer boundary. The pellets injected into OH plasmas exhibited good penetration to the HFS region. Lastly, a NBI preheat was added prior to pellet arrival, and the penetration depth was found to be very sensitive to the NBI turn-off time relative to pellet arrival. As this work progressed, Li luminosity started to be observed from the very initiation of discharges, due to depositions from preceding discharges. Initial modeling results will be presented.

  15. Nuclear fuel pellet transfer escalator

    SciTech Connect

    Huggins, T.B. Sr.; Roberts, E.; Edmunds, M.O.

    1991-09-17

    This patent describes a nuclear fuel pellet escalator for loading nuclear fuel pellets into a sintering boat. It comprises a generally horizontally-disposed pellet transfer conveyor for moving pellets in single file fashion from a receiving end to a discharge end thereof, the conveyor being mounted about an axis at its receiving end for pivotal movement to generally vertically move its discharge end toward and away from a sintering boat when placed below the discharge end of the conveyor, the conveyor including an elongated arm swingable vertically about the axis and having an elongated channel recessed below an upper side of the arm and extending between the receiving and discharge ends of the conveyor; a pellet dispensing chute mounted to the arm of the conveyor at the discharge end thereof and extending therebelow such that the chute is carried at the discharge end of the conveyor for generally vertical movement therewith toward and away from the sintering boat.

  16. Extraction of copper from an oxidized (lateritic) ore using bacterially catalysed reductive dissolution.

    PubMed

    Nancucheo, Ivan; Grail, Barry M; Hilario, Felipe; du Plessis, Chris; Johnson, D Barrie

    2014-01-01

    An oxidized lateritic ore which contained 0.8 % (by weight) copper was bioleached in pH- and temperature-controlled stirred reactors under acidic reducing conditions using pure and mixed cultures of the acidophilic chemolithotrophic bacterium Acidithiobacillus ferrooxidans. Sulfur was provided as the electron donor for the bacteria, and ferric iron present in goethite (the major ferric iron mineral present in the ore) acted as electron acceptor. Significantly more copper was leached by bacterially catalysed reductive dissolution of the laterite than in aerobic cultures or in sterile anoxic reactors, with up to 78 % of the copper present in the ore being extracted. This included copper that was leached from acid-labile minerals (chiefly copper silicates) and that which was associated with ferric iron minerals in the lateritic ore. In the anaerobic bioreactors, soluble iron in the leach liquors was present as iron (II) and copper as copper (I), but both metals were rapidly oxidized (to iron (III) and copper (II)) when the reactors were aerated. The number of bacteria added to the reactors had a critical role in dictating the rate and yield of copper solubilised from the ore. This work has provided further evidence that reductive bioprocessing, a recently described approach for extracting base metals from oxidized deposits, has the potential to greatly extend the range of metal ores that can be biomined.

  17. Ore-fluid evolution at the Getchell Carlin-type gold deposit, Nevada, USA

    USGS Publications Warehouse

    Cline, J.S.; Hofstra, A.A.

    2000-01-01

    deposited gold-enriched pyrite and jasperoid quartz. Gold and pyrite precipitated together as H2S in the ore fluids reacted with iron in the host rocks. As ore fluids mixed with local aquifer fluids, ore fluids became cooler and more dilute. Cooling caused precipitation of ore-stage fluorite and orpiment, and late ore-stage realgar. Phase separation and/or neutralization of the ore fluid during the waning stages of the hydrothermal ore system led to deposition of late ore-stage calcite.

  18. Rate of reduction of ore-carbon composites: Part II. Modeling of reduction in extended composites

    SciTech Connect

    Fortini, O.M.; Fruehan, R.J.

    2005-12-01

    A new process for ironmaking was proposed using a rotary hearth furnace and an iron bath smelter to produce iron employing wood charcoal as an energy source and reductant. This paper examines reactions in composite pellet samples with sizes close to sizes used in industrial practice (10 to 16 min in diameter). A model was constructed using the combined kinetic mechanism developed in Part I of this series of articles along with equations for the computation of pellet temperature and shrinkage during the reaction. The analysis of reaction rates measured for pellets with wood charcoal showed that heat transfer plays a significant role in their overall rate of reaction at elevated temperatures. The slower rates measured in pellets containing coal char show that the intrinsic kinetics of carbon oxidation is more significant than heat transfer. Model calculations suggest that the rates are highly sensitive to the thermal conductivity of pellets containing wood charcoal and are less sensitive to the external conditions of heat transfer. It was seen that the changes in pellet surface area and diameter due to shrinkage introduce little change on reaction rates. The model developed provides an adequate description of pellets of wood charcoal up to circa 90% of reduction. Experimentally determined rates of reduction of iron oxide by wood charcoal were approximately 5 to 10 times faster than rates measured in pellets with coal char.

  19. Bioprocessing of ores: Application to space resources

    NASA Technical Reports Server (NTRS)

    Johansson, Karl R.

    1992-01-01

    The role of microorganisms in the oxidation and leaching of various ores (especially those of copper, iron, and uranium) is well known. This role is increasingly being applied by the mining, metallurgy, and sewage industries in the bioconcentration of metal ions from natural receiving waters and from waste waters. It is concluded that bioprocessing using bacteria in closed reactors may be a variable option for the recovery of metals from the lunar regolith. Obviously, considerable research must be done to define the process, specify the appropriate bacteria, determine the necessary conditions and limitations, and evaluate the overall feasibility.

  20. Bioprocessing of ores: Application to space resources

    NASA Astrophysics Data System (ADS)

    Johansson, Karl R.

    The role of microorganisms in the oxidation and leaching of various ores (especially those of copper, iron, and uranium) is well known. This role is increasingly being applied by the mining, metallurgy, and sewage industries in the bioconcentration of metal ions from natural receiving waters and from waste waters. It is concluded that bioprocessing using bacteria in closed reactors may be a variable option for the recovery of metals from the lunar regolith. Obviously, considerable research must be done to define the process, specify the appropriate bacteria, determine the necessary conditions and limitations, and evaluate the overall feasibility.

  1. Tritium pellet injector for TFTR

    SciTech Connect

    Gouge, M.J.; Baylor, L.R.; Cole, M.J.; Combs, S.K.; Dyer, G.R.; Fehling, D.T.; Fisher, P.W.; Foust, C.R.; Langley, R.A.; Milora, S.L.; Qualls, A.L.; Wilgen, J.B.; Schmidt, G.L.; Barnes, G.W.; Persing, R.G.

    1992-06-01

    The tritium pellet injector (TPI) for the Tokamak Fusion Test Reactor (TFTR) will provide a tritium pellet fueling capability with pellet speeds in the 1- to 3-km/s range for the TFTR deuterium-tritium (D-T) phase. The existing TFTR deuterium pellet injector (DPI) has been modified at Oak Ridge National Laboratory (ORNL) to provide a four-shot, tritium-compatible, pipe-gun configuration with three upgraded single-stage pneumatic guns and a two-stage light gas gun driver. The TPI was designed to provide pellets ranging from 3.3 to 4.5 mm in diameter in arbitrarily programmable firing sequences at speeds up to approximately 1.5 km/s for the three single-stage drivers and 2.5 to 3 km/s for the two-stage driver. Injector operation is controlled by a programmable logic controller. The new pipe-gun injector assembly was installed in the modified DPI guard vacuum box, and modifications were made to the internals of the DPI vacuum injection line, including a new pellet diagnostics package. Assembly of these modified parts with existing DPI components was then completed, and the TPI was tested at ORNL with deuterium pellet. Results of the limited testing program at ORNL are described. The TPI is being installed on TFTR to support the D-D run period in 1992. In 1993, the tritium pellet injector will be retrofitted with a D-T fuel manifold and secondary tritium containment systems and integrated into TFTR tritium processing systems to provide full tritium pellet capability.

  2. Tritium pellet injector for TFTR

    SciTech Connect

    Gouge, M.J.; Baylor, L.R.; Cole, M.J.; Combs, S.K.; Dyer, G.R.; Fehling, D.T.; Fisher, P.W.; Foust, C.R.; Langley, R.A.; Milora, S.L.; Qualls, A.L.; Wilgen, J.B. ); Schmidt, G.L.; Barnes, G.W.; Persing, R.G. . Plasma Physics Lab.)

    1992-01-01

    The tritium pellet injector (TPI) for the Tokamak Fusion Test Reactor (TFTR) will provide a tritium pellet fueling capability with pellet speeds in the 1- to 3-km/s range for the TFTR deuterium-tritium (D-T) phase. The existing TFTR deuterium pellet injector (DPI) has been modified at Oak Ridge National Laboratory (ORNL) to provide a four-shot, tritium-compatible, pipe-gun configuration with three upgraded single-stage pneumatic guns and a two-stage light gas gun driver. The TPI was designed to provide pellets ranging from 3.3 to 4.5 mm in diameter in arbitrarily programmable firing sequences at speeds up to approximately 1.5 km/s for the three single-stage drivers and 2.5 to 3 km/s for the two-stage driver. Injector operation is controlled by a programmable logic controller. The new pipe-gun injector assembly was installed in the modified DPI guard vacuum box, and modifications were made to the internals of the DPI vacuum injection line, including a new pellet diagnostics package. Assembly of these modified parts with existing DPI components was then completed, and the TPI was tested at ORNL with deuterium pellet. Results of the limited testing program at ORNL are described. The TPI is being installed on TFTR to support the D-D run period in 1992. In 1993, the tritium pellet injector will be retrofitted with a D-T fuel manifold and secondary tritium containment systems and integrated into TFTR tritium processing systems to provide full tritium pellet capability.

  3. Method of winning aluminum metal from aluminous ore

    DOEpatents

    Loutfy, R.O.; Keller, R.; Yao, N.P.

    Aluminous ore such as bauxite containing alumina is blended with coke or other suitable form of carbon and reacted with sulfur gas at an elevated temperature. For handling, the ore and coke can be extruded into conveniently sized pellets. The reaction with sulfur gas produces molten aluminum sulfide which is separated from residual solid reactants and impurities. The aluminum sulfide is further increased in temperature to cause its decomposition or sublimation, yielding aluminum subsulfide liquid (A1S) and sulfur gas that is recycled. The aluminum monosulfide is then cooled to below its disproportionation temperature to again form molten aluminum sulfide and aluminum metal. A liquid-liquid or liquid-solid separation, depending on the separation temperature, provides product aluminum and aluminum sulfide for recycle to the disproportionation step.

  4. Method of winning aluminum metal from aluminous ore

    DOEpatents

    Loutfy, Raouf O.; Keller, Rudolf; Yao, Neng-Ping

    1981-01-01

    Aluminous ore such as bauxite containing alumina is blended with coke or other suitable form of carbon and reacted with sulfur gas at an elevated temperature. For handling, the ore and coke can be extruded into conveniently sized pellets. The reaction with sulfur gas produces molten aluminum sulfide which is separated from residual solid reactants and impurities. The aluminum sulfide is further increased in temperature to cause its decomposition or sublimation, yielding aluminum subsulfide liquid (AlS) and sulfur gas that is recycled. The aluminum monosulfide is then cooled to below its disproportionation temperature to again form molten aluminum sulfide and aluminum metal. A liquid-liquid or liquid-solid separation, depending on the separation temperature, provides product aluminum and aluminum sulfide for recycle to the disproportionation step.

  5. Computer finds ore

    NASA Astrophysics Data System (ADS)

    Bell, Peter M.

    Artificial intelligence techniques are being used for the first time to evaluate geophysical, geochemical, and geologic data and theory in order to locate ore deposits. After several years of development, an intelligent computer code has been formulated and applied to the Mount Tolman area in Washington state. In a project funded by the United States Geological Survey and the National Science Foundation a set of computer programs, under the general title Prospector, was used successfully to locate a previously unknown ore-grade porphyry molybdenum deposit in the vicinity of Mount Tolman (Science, Sept. 3, 1982).The general area of the deposit had been known to contain exposures of porphyry mineralization. Between 1964 and 1978, exploration surveys had been run by the Bear Creek Mining Company, and later exploration was done in the area by the Amax Corporation. Some of the geophysical data and geochemical and other prospecting surveys were incorporated into the programs, and mine exploration specialists contributed to a set of rules for Prospector. The rules were encoded as ‘inference networks’ to form the ‘expert system’ on which the artificial intelligence codes were based. The molybdenum ore deposit discovered by the test is large, located subsurface, and has an areal extent of more than 18 km2.

  6. Possible lunar ores

    NASA Technical Reports Server (NTRS)

    Gillett, Stephen L.

    1991-01-01

    Despite the conventional wisdom that there are no lunar ores, geochemical considerations suggest that local concentrations of useful rare elements exist on the Moon in spite of its extreme dryness. The Moon underwent protracted igneous activity in its history, and certain magmatic processes can concentrate incompatible elements even if anhydrous. Such processes include: (1) separation of a magma into immiscible liquid phases (depending on composition, these could be silicate-silicate, silicate-oxide, silicate-sulfide, or silicate-salt); (2) cumulate deposits in layered igneous intrusions; and (3) concentrations of rare, refractory, lithophile elements (e.g., Be, Li, Zr) in highly differentiated, silica-rich magmas, as in the lunar granites. Terrestrial mining experience indicates that the single most important characteristic of a potential ore is its concentration of the desire element. The utility of a planet as a resource base is that the welter of interacting processes over geologic time can concentrate rare element automatically. This advantage is squandered if adequate exploration for ores is not first carried out.

  7. Simulation of Pellet Ablation

    NASA Astrophysics Data System (ADS)

    Parks, P. B.; Ishizaki, Ryuichi

    2000-10-01

    In order to clarify the structure of the ablation flow, 2D simulation is carried out with a fluid code solving temporal evolution of MHD equations. The code includes electrostatic sheath effect at the cloud interface.(P.B. Parks et al.), Plasma Phys. Contr. Fusion 38, 571 (1996). An Eulerian cylindrical coordinate system (r,z) is used with z in a spherical pellet. The code uses the Cubic-Interpolated Psudoparticle (CIP) method(H. Takewaki and T. Yabe, J. Comput. Phys. 70), 355 (1987). that divides the fluid equations into non-advection and advection phases. The most essential element of the CIP method is in calculation of the advection phase. In this phase, a cubic interpolated spatial profile is shifted in space according to the total derivative equations, similarly to a particle scheme. Since the profile is interpolated by using the value and the spatial derivative value at each grid point, there is no numerical oscillation in space, that often appears in conventional spline interpolation. A free boundary condition is used in the code. The possibility of a stationary shock will also be shown in the presentation because the supersonic ablation flow across the magnetic field is impeded.

  8. Biomineralization of metal-containing ores and concentrates.

    PubMed

    Rawlings, Douglas E; Dew, David; du Plessis, Chris

    2003-01-01

    Biomining is the use of microorganisms to extract metals from sulfide and/or iron-containing ores and mineral concentrates. The iron and sulfide is microbially oxidized to produce ferric iron and sulfuric acid, and these chemicals convert the insoluble sulfides of metals such as copper, nickel and zinc to soluble metal sulfates that can be readily recovered from solution. Although gold is inert to microbial action, microbes can be used to recover gold from certain types of minerals because as they oxidize the ore, they open its structure, thereby allowing gold-solubilizing chemicals such as cyanide to penetrate the mineral. Here, we review a strongly growing microbially-based metal extraction industry, which uses either rapid stirred-tank or slower irrigation technology to recover metals from an increasing range of minerals using a diversity of microbes that grow at a variety of temperatures.

  9. Pellet injection into ATF plasmas

    SciTech Connect

    Wilgen, J.B.; Bell, J.D.; England, A.C.; Fisher, P.W.; Howe, H.C.; Murakami, M.; Rasmussen, D.A.; Richards, R.K.; Uckan, T.; Wing, W.R. ); Bell, G.L. ); Qualls, A.L. ); Sudo, S. )

    1990-01-01

    Based on the favorable empirical scaling of stellarator confinement with increasing electron density, pellet fueling is expected to result in significant performance improvement of the ATF plasma. With gas-puff fueling, NBI heated plasmas in ATF are limited by a thermal collapse. Pellet fueling provides a potential means to delay this effect and gain access to the favorable high density confinement regime. To provide flexibility for optimization and physics studies, eight different pellet sizes are available. To date, line average densities of up to 4 {times} 10{sup 13} cm{sup {minus}3} have been achieved with a single pellet injected into a 0.7 MW NBI plasma at 0.95 T; the results from optimization studies with up to 1.5 MW of NBI power at 2 T will be presented.

  10. Single-Step Ironmaking from Ore to Improve Energy Efficiency

    SciTech Connect

    S.K. Kawatra; B. Anamerie; T.C. Eisele

    2005-10-01

    The pig iron nugget process was developed as an alternative to the traditional blast furnace process by Kobe Steel. The process aimed to produce pig iron nuggets, which have similar chemical and physical properties to blast furnace pig iron, in a single step. The pig iron nugget process utilizes coal instead of coke and self reducing and fluxing dried green balls instead of pellets and sinters. In this process the environmental emissions caused by coke and sinter production, and energy lost between pellet induration (heat hardening) and transportation to the blast furnace can be eliminated. The objectives of this research were to (1) produce pig iron nuggets in the laboratory, (2) characterize the pig iron nugget produced and compare them with blast furnace pig iron, (3) investigate the furnace temperature and residence time effects on the pig iron nugget production, and (4) optimize the operational furnace temperatures and residence times. The experiments involved heat treatment of self reducing and fluxing dried green balls at various furnace temperatures and residence times. Three chemically and physically different products were produced after the compete reduction of iron oxides to iron depending on the operational furnace temperatures and/or residence times. These products were direct reduced iron (DRI), transition direct reduced iron (TDRI), and pig iron nuggets. The increase in the carbon content of the system as a function of furnace temperature and/or residence time dictated the formation of these products. The direct reduced iron, transition direct reduced iron, and pig iron nuggets produced were analyzed for their chemical composition, degree of metallization, apparent density, microstructure and microhardness. In addition, the change in the carbon content of the system with the changing furnace temperature and/or residence time was detected by optical microscopy and Microhardness measurements. The sufficient carbon dissolution required for the

  11. North America's wood pellet sector

    Treesearch

    Henry Spelter; Daniel Toth

    2009-01-01

    The North American wood pellet sector is profiled in this paper. A small pellet industry has existed since the 1930s, but its main growth occurred in the wake of the energy crisis in the 1970s. Its current spurt is even greater, growing from is set to reach 6.2 million in 2009. Most plants are small, relying on sawmill residues for fiber and thus are limited to 100,000...

  12. The biological leaching of an auriferous pyrite ore

    NASA Astrophysics Data System (ADS)

    Riekkola-Vanhanen, Marja; Heimala, Seppo; Sivelä, Carita A.; Viguera, Felipe; Varjola, Irma; Niemelä, Seppo I.; Tuovinen, Olli H.

    1993-12-01

    The oxidation of an auriferous pyrite ore sample was evaluated in biological leaching experiments for subsequent gold recovery via cyanidation. In batch cultures, organisms derived from the mine site oxidized pyrite and ferrous iron at pH values as low as pH 0.6. The recovery of gold was variable in shake flask experiments. In stirred tank bioreactor leaching, gold recovery was proportional to the extent of iron dissolution by bioleaching. The leaching of arsenic from the sample was also directly proportional to iron dissolution.

  13. TOTAL ORE PROCESSING INTEGRATION AND MANAGEMENT

    SciTech Connect

    Leslie Gertsch; Richard Gertsch

    2005-05-16

    The lessons learned from ore segregation test No.3 were presented to Minntac Mine personnel during the reporting period. Ore was segregated by A-Factor, with low values going to Step 1/2 and high values going to Step 3. During the test, the mine maintained the best split possible for the given production and location constraints. During the test, Step 1&2 A-Factor was lowered more than Step 3 was raised. All other ore quality changes were not manipulated, but the segregation by A-Factor affected most of the other qualities. Magnetic iron, coarse tails, fine tails, silica, and grind changed in response to the split. Segregation was achieved by adding ore from HIS to the Step 3 blend and lowering the amount of LC 1&2 and somewhat lowering the amount of LC 3&4. Conversely, Step 1&2 received less HIS with a corresponding increase in LC 1&2. The amount of IBC was increased to both Steps about one-third of the way into the test. For about the center half of the test, LC 3&4 was reduced to both Steps. The most noticeable layer changes were, then: an increase in the HIS split; a decrease in the LC 1&2 split; adding IBC to both Steps; and lowering LC 3&4 to both Steps. Statistical analysis of the dataset collected during ordinary, non-segregated operation of the mine and mill is continuing. Graphical analysis of blast patterns according to drill monitor data was slowed by student classwork. It is expected to resume after the semester ends in May.

  14. Solid deuterium centrifuge pellet injector

    SciTech Connect

    Foster, C.A.

    1982-01-01

    Pellet injectors are needed to fuel long pulse tokamak plasmas and other magnetic confinement devices. For this purpose, an apparatus has been developed that forms 1.3-mm-diam pellets of frozen deuterium at a rate of 40 pellets per second and accelerates them to a speed of 1 km/s. Pellets are formed by extruding a billet of solidified deuterium through a 1.3-mm-diam nozzle at a speed of 5 cm/s. The extruding deuterium is chopped with a razor knife, forming 1.3-mm right circular cylinders of solid deuterium. The pellets are accelerated by synchronously injecting them into a high speed rotating arbor containing a guide track, which carries them from a point near the center of rotation to the periphery. The pellets leave the wheel after 150/sup 0/ of rotation at double the tip speed. The centrifuge is formed in the shape of a centrifugal catenary and is constructed of high strength KEVLAR/epoxy composite. This arbon has been spin-tested to a tip speed of 1 km/s.

  15. Grate-kiln pelletization of Indian hematite fines and its industrial practice

    NASA Astrophysics Data System (ADS)

    Zhu, De-qing; Zhang, Feng; Guo, Zheng-qi; Pan, Jian; Yu, Wei

    2017-05-01

    Indian hematite fines normally have a high iron grade and minor impurities; they are usually used as sinter fines for feeding into a blast furnace. In this work, the grindability properties of two kinds of Indian hematite fines and the roasting behaviors and induration characteristics of pellets made from these fines were revealed through experiments involving dry ball milling and small-scale and pilot-scale tests. In addition, the microstructures of the particles of ground India hematite fines and fired pellets were investigated using optical microscopy. On the basis of the results, a grate-kiln production line with an annual output of 1.2 Mt of oxidized pellets was established in India. This pellet plant operates stably and reliably, further confirming that preparing high-quality pellets with Indian hematite fines pretreated by dry ball milling is an industrially feasible process.

  16. 46 CFR 148.325 - Wood chips; wood pellets; wood pulp pellets.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 5 2011-10-01 2011-10-01 false Wood chips; wood pellets; wood pulp pellets. 148.325... § 148.325 Wood chips; wood pellets; wood pulp pellets. (a) This part applies to wood chips and wood pulp... cargo hold. (b) No person may enter a cargo hold containing wood chips, wood pellets, or wood...

  17. 46 CFR 148.325 - Wood chips; wood pellets; wood pulp pellets.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 5 2014-10-01 2014-10-01 false Wood chips; wood pellets; wood pulp pellets. 148.325... § 148.325 Wood chips; wood pellets; wood pulp pellets. (a) This part applies to wood chips and wood pulp... cargo hold. (b) No person may enter a cargo hold containing wood chips, wood pellets, or wood...

  18. 46 CFR 148.325 - Wood chips; wood pellets; wood pulp pellets.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 5 2012-10-01 2012-10-01 false Wood chips; wood pellets; wood pulp pellets. 148.325... § 148.325 Wood chips; wood pellets; wood pulp pellets. (a) This part applies to wood chips and wood pulp... cargo hold. (b) No person may enter a cargo hold containing wood chips, wood pellets, or wood...

  19. 46 CFR 148.325 - Wood chips; wood pellets; wood pulp pellets.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 5 2013-10-01 2013-10-01 false Wood chips; wood pellets; wood pulp pellets. 148.325... § 148.325 Wood chips; wood pellets; wood pulp pellets. (a) This part applies to wood chips and wood pulp... cargo hold. (b) No person may enter a cargo hold containing wood chips, wood pellets, or wood...

  20. 46 CFR 148.04-21 - Coconut meal pellets (also known as copra pellets).

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Coconut meal pellets (also known as copra pellets). 148.04-21 Section 148.04-21 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) DANGEROUS... § 148.04-21 Coconut meal pellets (also known as copra pellets). (a) Coconut meal pellets; (1) Must...