Science.gov

Sample records for machine tools bore

  1. Double diameter boring tool

    DOEpatents

    Ashbaugh, Fred N.; Murry, Kenneth R.

    1988-12-27

    A boring tool and a method of operation are provided for boring two concentric holes of precision diameters and depths in a single operation. The boring tool includes an elongated tool body, a shank for attachment to a standard adjustable boring head which is used on a manual or numerical control milling machine and first and second diametrically opposed cutting edges formed for cutting in opposite directions. The diameter of the elongated tool body is substantially equal to the distance from the first cutting edge tip to the axis of rotation plus the distance from the second cutting edge tip to the axis of rotation. The axis of rotation of the tool is spaced from the tool centerline a distance substantially equal to one-half the distance from the second cutting edge tip to the axis of rotation minus one-half the distance from the first cutting edge tip to the axis of rotation. The method includes the step of inserting the boring tool into the boring head, adjusting the distance between the tool centerline and the tool axis of rotation as described above and boring the two concentric holes.

  2. Double diameter boring tool

    DOEpatents

    Ashbaugh, F.A.; Murry, K.R.

    1986-02-10

    A boring tool and a method of operation are provided for boring two concentric holes of precision diameters and depths in a single operation. The boring tool includes an elongated tool body, a shank for attachment to a standard adjustable boring head which is used on a manual or numerical control milling machine and first and second diametrically opposed cutting flutes formed for cutting in opposite directions. The diameter of the elongated tool body is substantially equal to the distance from the first flute tip to the axis of rotation plus the distance from the second flute tip to the axis of rotation. The axis of rotation of the tool is spaced from the tool centerline a distance substantially equal to one-half the distance from the second flute tip to the axis of rotation minus one-half the distance from the first flute tip to the axis of rotation. The method includes the step of inserting the boring tool into the boring head, adjusting the distance between the tool centerline and the tool axis of rotation as described above and boring the two concentric holes.

  3. Guided earth boring tool

    SciTech Connect

    Mc Donald, W.J.; Pittard, G.T.; Maurer, W.C.; Wasson, M.R.; Herben, W.C.

    1987-09-22

    A controllable tool for drilling holes in the earth is described comprising a hollow elongated rigid supporting drill pipe having a forward end for entering the earth, means supporting the drill pipe for earth boring or piercing movement, including means for moving the drill pipe longitudinally for penetrating the earth, the drill pipe moving means being constructed to permit addition and removal of supporting drill pipe during earth penetrating operation, a boring mole supported on the forward end of the hollow low drill pipe comprising a cylindrical housing supported on and open to the forward end of the drill pipe, a first means on the front end for applying a boring force to the soil comprising an anvil having a striking surface inside the housing and a boring surface outside the housing, a second means comprising a reciprocally movable hammer positioned in the housing to apply a percussive force to the anvil striking surface for transmitting a percussive force to the boring force applying means, and means permitting introduction of air pressure supplied through the hollow pipe into the housing for operating the hammer and for discharging spent air from the housing to the hole being bored, and the tool being operable to penetrate the earth upon longitudinal movement of the drill rod by the longitudinal rod moving means and operation of the mole by reciprocal movement of the hammer.

  4. Method and tool for machining a transverse slot about a bore

    NASA Technical Reports Server (NTRS)

    David-Malig, M. A.

    1980-01-01

    A method and apparatus for cutting a transverse slot about a bore of smaller diameter than that of the slot are disclosed. The invention consists of introducing a cutting head facing transversely to the bore, through the bore opening its distance from the mill shaft being progressively extended by the addition of spacers between the head and the shaft until the desired slot depth is obtained. The spacers are held in position by a cable passing from the cutting head through the series of spacers and out along the mill shaft. The mill shaft carrying the cutting head is moved transversely into the object wherein the slot is being cut as the object is being rotated thereabout by the mill table to which it is affixed.

  5. Tunnel boring machine performance in sedimentary rock

    SciTech Connect

    Nelson, P.

    1983-01-01

    Full-face tunnel boring machine (TBM) performance during the excavation of six tunnels is considered in terms of utilization, penetration rate, and cutter wear. Construction records for over 75,000 ft (22,860m) of tunnel in sedimentary rock are analyzed, and the results are used to investigate factors affecting TBM performance. Machine utilization is strongly affected by site specific conditions, including geology, construction planning, and contractor practice. The relative importance of each of 21 downtime causes is discussed, and recommendations are made for modifications in excavation system design which could help to reduce delays. Effects of machine operation rate were investigated. The interrelationship among penetration, thrust, and rolling force is analyzed with a three-dimensional model which provides a rational basis for explaining variations in cutter forces and penetration rate as a function of rock type. The most useful rock index for estimating TBM performance in sedimentary rock is shown to be a combination of Schmidt Hammer rebound and abrasion hardness. Variation in cutter wear is considered as a function of position on the cutterhead and the rock type being excavated. Rolling distances for center cutters are less sensitive to rock type than for other positions. A fracture mechanics approach, of use in modeling the process chip formation, is proposed. The use of fracture material properties for empirical prediction of TBM performance is reported. Recommendations are made for future work, and observations and records required for future performance evaluations are summarized.

  6. General model for boring tool optimization

    NASA Astrophysics Data System (ADS)

    Moraru, G. M.; rbes, M. V. Ze; Popescu, L. G.

    2016-08-01

    Optimizing a tool (and therefore those for boring) consist in improving its performance through maximizing the objective functions chosen by the designer and/or by user. In order to define and to implement the proposed objective functions, contribute numerous features and performance required by tool users. Incorporation of new features makes the cutting tool to be competitive in the market and to meet user requirements.

  7. A bi-axial active boring tool for chatter mitigation

    SciTech Connect

    Redmond, J.M.; Barney, P.S.

    1998-08-01

    This paper summarizes results of metal cutting tests using an actively damped boring bar to suppress regenerative chatter. PZT stack actuators were integrated into a commercially available two-inch diameter boring bar to suppress bending vibrations. Since the modified tool requires no specialized mounting hardware, it can be readily mounted on a variety of machines. A cutting test using the prototype bar to remove metal from a hardened steel workpiece verifies that the authors actively damped tool yields significant vibration reduction and improved surface finish as compared to the open-loop case. In addition, the overall performance of the prototype bar is compared to that of an unmodified bar of pristine geometry, revealing that a significant enlargement of the stable machining envelope is obtained through application of feedback control.

  8. 4. VIEW OF VERTICAL BORING MACHINE. (Bullard) Vertical turning lathe ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. VIEW OF VERTICAL BORING MACHINE. (Bullard) Vertical turning lathe (VTL). Machining the fixture for GE Turboshroud. G.S. O'Brien, operator. - Juniata Shops, Machine Shop No. 1, East of Fourth Avenue at Third Street, Altoona, Blair County, PA

  9. Earth boring tool with improved inserts

    SciTech Connect

    Dill, H.; Scales, S.

    1980-07-08

    A description is given of an improved earth boring tool of the type having at least one sintered tungsten carbide insert with a substantially cylindrical retaining surface interferringly secured to the wall of a retaining hole, the improvement comprising said retaining surface roughened such that in any lineal increment of at least 010 inch, there are at least three asperities at least 0.001 in ch long and at least 0.00005 inch deep when measured with a stylus point with a 0.00005 inch radius. An improved method of retaining tungsten carbide inserts in an earth boring tool, said method comprising the steps of: drilling and reaming a plurality of holes in selected locations on the earth boring tool; sintering a plurality of tungsten carbide inserts with a binder selected from the group consisting of cobalt, nickel or iron; grinding a substantially cylindrical wall surface on the inserts that are nominally larger in diameter than the drilled and reamed holes; roughening the wall surface of the inserts such that any lineal increment of at least 0.010 inch has at least three asperities which are at least 0.001 inch long and at least 00005 inch deep when measured with a stylus point with a 0.00005 inch radius; and forcing the inserts interferringly into the mating drilled and reamed holes.

  10. Fill tube bore inspection with machine vision

    SciTech Connect

    Pechersky, M.J.; Mosley, W.C.; Dickerson, R.K.

    1992-01-01

    A semi-automated technique for bore inspection of small diameter tubes is presented. The inspections are performed to insure that the bore surfaces are free of contaminants or defects. The image collectionscheme uses a borescope which is stepped along the length of the tube. An image is acquired at each step and portions from each image are combined to yield a planar image. Color analysis classifies the oxidation levels in the bore of the fill tubes. The analysis is performed by taking the image's mean values of the red, green, and blue intensities and computing a figure of merit which is then used to estimate the relative amount of oxidation. This estimation scheme was shown to have a high level of correlation with the tube oxidation levels and the quality of the subsequent welds as determined by metallographic evaluation.Surface imperfections are detected by a series of digital filtering steps followed by a statistical analysis of the resulting binary image. The frequency parameter of the Poisson distribution for the total image and image segments are computed. A statistical significance test is performed by comparing the frequency parameter of each segment to the global statistics of the image. Fine longitudinal scratches were detected with this method.

  11. Fill tube bore inspection with machine vision

    SciTech Connect

    Pechersky, M.J.; Mosley, W.C.; Dickerson, R.K.

    1992-12-31

    A semi-automated technique for bore inspection of small diameter tubes is presented. The inspections are performed to insure that the bore surfaces are free of contaminants or defects. The image collectionscheme uses a borescope which is stepped along the length of the tube. An image is acquired at each step and portions from each image are combined to yield a planar image. Color analysis classifies the oxidation levels in the bore of the fill tubes. The analysis is performed by taking the image`s mean values of the red, green, and blue intensities and computing a figure of merit which is then used to estimate the relative amount of oxidation. This estimation scheme was shown to have a high level of correlation with the tube oxidation levels and the quality of the subsequent welds as determined by metallographic evaluation.Surface imperfections are detected by a series of digital filtering steps followed by a statistical analysis of the resulting binary image. The frequency parameter of the Poisson distribution for the total image and image segments are computed. A statistical significance test is performed by comparing the frequency parameter of each segment to the global statistics of the image. Fine longitudinal scratches were detected with this method.

  12. 30 CFR 18.22 - Boring-type machines equipped for auxiliary face ventilation.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Boring-type machines equipped for auxiliary... AND ACCESSORIES Construction and Design Requirements § 18.22 Boring-type machines equipped for auxiliary face ventilation. Each boring-type continuous-mining machine that is submitted for approval...

  13. 30 CFR 18.22 - Boring-type machines equipped for auxiliary face ventilation.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Boring-type machines equipped for auxiliary... AND ACCESSORIES Construction and Design Requirements § 18.22 Boring-type machines equipped for auxiliary face ventilation. Each boring-type continuous-mining machine that is submitted for approval...

  14. 30 CFR 18.22 - Boring-type machines equipped for auxiliary face ventilation.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Boring-type machines equipped for auxiliary... AND ACCESSORIES Construction and Design Requirements § 18.22 Boring-type machines equipped for auxiliary face ventilation. Each boring-type continuous-mining machine that is submitted for approval...

  15. 30 CFR 18.22 - Boring-type machines equipped for auxiliary face ventilation.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Boring-type machines equipped for auxiliary... AND ACCESSORIES Construction and Design Requirements § 18.22 Boring-type machines equipped for auxiliary face ventilation. Each boring-type continuous-mining machine that is submitted for approval...

  16. 30 CFR 18.22 - Boring-type machines equipped for auxiliary face ventilation.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Boring-type machines equipped for auxiliary... AND ACCESSORIES Construction and Design Requirements § 18.22 Boring-type machines equipped for auxiliary face ventilation. Each boring-type continuous-mining machine that is submitted for approval...

  17. Adaptronic tools for superfinishing of cylinder bores

    NASA Astrophysics Data System (ADS)

    Roscher, Hans-Jürgen; Hochmuth, Carsten; Hoffmann, Michael; Praedicow, Michael

    2012-04-01

    Today in the production of internal combustion engines it is possible to make pistons as well as cylinders, for all practical purposes, perfectly round. The negative consequences of the subsequent assembly processes and operation of the engine is that the cylinders and pistons are deformed, resulting in a loss of power and an increase in fuel consumption. This problem can be solved by using an adaptronic tool, which can machine the cylinder to a predetermined nonround geometry, which will deform to the required geometry during assembly and operation of the engine. The article describes the actuatory effect of the tool in conjunction with its measuring and controlling algorithms. The adaptronic tool consists out the basic tool body and three axially-staggered floating cutter groups, these cutter groups consist out of guides, actuators and honing stones. The selective expansion of the tool is realised by 3 piezoelectric multilayer-actuators deployed in a series - parallel arrangement. It is also possible to superimpose actuator expansion on the conventional expansion. A process matrix is created during the processing of the required and actual contour data in a technology module. This is then transferred over an interface to the machine controller where it is finally processed and the setting values for the piezoelectric actuators are derived, after which an amplifier generates the appropriate actuator voltages. A slip ring system on the driveshaft is used to transfer the electricity to the actuators in the machining head. The functioning of the adaptronic form-honing tool and process were demonstrated with numerous experiments. The tool provides the required degrees of freedom to generate a contour that correspond to the inverse compound contour of assembled and operational engines.

  18. System safety analysis of the Yucca Mountain tunnel boring machine

    SciTech Connect

    Smith, M.G.; Booth, L.; Eisler, L.

    1995-12-01

    The purpose of this analysis was to systematically identify and evaluate hazards related to the tunnel boring machine to be used at Yucca Mountain. This analysis required three steps to complete the risk evaluation: hazard/scenario identification, consequence assessment, and frequency assessment. The result was a `risk evaluation` of the scenarios identified in this analysis in accordance with MIL-STD-882C. The risk assessment in this analysis characterized the accident scenarios associated with the TBM in terms of relative risk and included recommendations for mitigating all identified risks.

  19. Grinding tool for making hemispherical bores in hard materials

    DOEpatents

    Duran, E.L.

    1985-04-03

    A grinding tool for forming hemispherical bores in hard materials such as boron carbide. The tool comprises a hemicircular grinding bit, formed of a metal bond diamond matrix, which is mounted transversely on one end of a tubular tool shaft. The bit includes a spherically curved outer edge surface which is the active grinding surface of the tool. Two coolant fluid ports on opposite sides of the bit enable introduction of coolant fluid through the bore of the tool shaft so as to be emitted adjacent the opposite sides of the grinding bit, thereby providing optimum cooling of both the workpiece and the bit.

  20. Machine tool locator

    DOEpatents

    Hanlon, John A.; Gill, Timothy J.

    2001-01-01

    Machine tools can be accurately measured and positioned on manufacturing machines within very small tolerances by use of an autocollimator on a 3-axis mount on a manufacturing machine and positioned so as to focus on a reference tooling ball or a machine tool, a digital camera connected to the viewing end of the autocollimator, and a marker and measure generator for receiving digital images from the camera, then displaying or measuring distances between the projection reticle and the reference reticle on the monitoring screen, and relating the distances to the actual position of the autocollimator relative to the reference tooling ball. The images and measurements are used to set the position of the machine tool and to measure the size and shape of the machine tool tip, and examine cutting edge wear. patent

  1. Tunnel boring machine applications; Yucca Mountain Exploratory Studies Facility

    SciTech Connect

    Bhattacharyya, K.K.; McDonald, R.; Saunders, R.S.

    1992-11-01

    This paper reports that characterization of Yucca Mountain for a potential repository requires construction of an underground Exploratory Studies Facility (ESF). Mechanical excavating methods have been proposed for construction of the ESF as they offer a number of advantages over drilling and blasting at the Yucca Mountain site, including; less ground disturbance and therefore a potential for less adverse effects on the integrity of the site, creation of a more stable excavation cross section requiring less ground support, and an inherently safer and cleaner working environment. The tunnel boring machine (TBM) provides a proven technology for excavating the welded and unwelded Yucca Mountain tuffs. The access ramps and main underground tunnels form the largest part of the ESF underground construction work, and have been designed for excavation by TBM.

  2. Boring and Drilling Tools. Pre-Apprenticeship Phase 1 Training.

    ERIC Educational Resources Information Center

    Lane Community Coll., Eugene, OR.

    This self-paced student training module on boring and drilling tools is one of a number of modules developed for Pre-apprenticeship Phase 1 Training. Purpose of the module is to enable students to identify, select, and understand the proper use of many common awls, bits, and drilling tools. The module may contain some or all of the following: a…

  3. Machine Tool Software

    NASA Technical Reports Server (NTRS)

    1988-01-01

    A NASA-developed software package has played a part in technical education of students who major in Mechanical Engineering Technology at William Rainey Harper College. Professor Hack has been using (APT) Automatically Programmed Tool Software since 1969 in his CAD/CAM Computer Aided Design and Manufacturing curriculum. Professor Hack teaches the use of APT programming languages for control of metal cutting machines. Machine tool instructions are geometry definitions written in APT Language to constitute a "part program." The part program is processed by the machine tool. CAD/CAM students go from writing a program to cutting steel in the course of a semester.

  4. Machine tools get smarter

    SciTech Connect

    Valenti, M.

    1995-11-01

    This article describes how, using software, sensors, and controllers, a new generation of intelligent machine tools are optimizing grinding, milling, and molding processes. A paradox of manufacturing parts is that the faster the parts are made, the less accurate they are--and vice versa. However, a combination of software, sensors, controllers, and mechanical innovations are being used to create a new generation of intelligent machine tools capable of optimizing their own grinding, milling, and molding processes. These brainy tools are allowing manufacturers to machine more-complex, higher-quality parts in shorter cycle times. The technology also lowers scrap rates and reduces or eliminates the need for polishing inadequately finished parts.

  5. Seismic source characterisation of a Tunnel Boring Machine (TBM)

    NASA Astrophysics Data System (ADS)

    Kreutzer, Ingrid; Brückl, Ewald; Radinger, Alexander

    2015-04-01

    The Tunnel Seismic While Drilling (TSWD) method aims at predicting continuously the geological situation ahead of the tunnel without disturbing the construction work. Thereby the Tunnel Boring Machine (TBM) itself is used as seismic source. The cutting process generates seismic waves radiating into the rock mass and vibrations propagating to the main bearing of the cutter head. These vibrations are monitored and used as pilot signal. For the processing and interpretation it was hypothesized so far that the TBM acts like a single force. To prove this assumption the radiation pattern of several TBM's under construction were investigated. Therefore 3-components geophones were installed at the surface, which were situated directly above the tunnel axes and also with lateral offset. Additional, borehole geophones were placed in the wall of one tube of a two-tube tunnel. The geophones collected the forward and backward radiated wave field, as the TBM, operating in the other tube, passed their positions. The obtained seismic data contains continuous records over a range of 600 m of the TBM position. The offsets vary from 25 m to 400 m and the frequency ranges from 20-250 Hertz. The polarisation of the p-wave and the s-wave and their amplitude ratio were determined and compared with modelled seismograms with different source mechanism. The results show that the description of the source mechanism by a single force can be used as a first order approximation. More complex radiation pattern including tensile forces and several source locations like the transmission of reaction forces over the gripper to the tunnel wall are further tested and addressed.

  6. Automatically-Programed Machine Tools

    NASA Technical Reports Server (NTRS)

    Purves, L.; Clerman, N.

    1985-01-01

    Software produces cutter location files for numerically-controlled machine tools. APT, acronym for Automatically Programed Tools, is among most widely used software systems for computerized machine tools. APT developed for explicit purpose of providing effective software system for programing NC machine tools. APT system includes specification of APT programing language and language processor, which executes APT statements and generates NC machine-tool motions specified by APT statements.

  7. Diamond machine tool face lapping machine

    DOEpatents

    Yetter, H.H.

    1985-05-06

    An apparatus for shaping, sharpening and polishing diamond-tipped single-point machine tools. The isolation of a rotating grinding wheel from its driving apparatus using an air bearing and causing the tool to be shaped, polished or sharpened to be moved across the surface of the grinding wheel so that it does not remain at one radius for more than a single rotation of the grinding wheel has been found to readily result in machine tools of a quality which can only be obtained by the most tedious and costly processing procedures, and previously unattainable by simple lapping techniques.

  8. Slide system for machine tools

    DOEpatents

    Douglass, Spivey S.; Green, Walter L.

    1982-01-01

    The present invention relates to a machine tool which permits the machining of nonaxisymmetric surfaces on a workpiece while rotating the workpiece about a central axis of rotation. The machine tool comprises a conventional two-slide system (X-Y) with one of these slides being provided with a relatively short travel high-speed auxiliary slide which carries the material-removing tool. The auxiliary slide is synchronized with the spindle speed and the position of the other two slides and provides a high-speed reciprocating motion required for the displacement of the cutting tool for generating a nonaxisymmetric surface at a selected location on the workpiece.

  9. Slide system for machine tools

    DOEpatents

    Douglass, S.S.; Green, W.L.

    1980-06-12

    The present invention relates to a machine tool which permits the machining of nonaxisymmetric surfaces on a workpiece while rotating the workpiece about a central axis of rotation. The machine tool comprises a conventional two-slide system (X-Y) with one of these slides being provided with a relatively short travel high-speed auxiliary slide which carries the material-removing tool. The auxiliary slide is synchronized with the spindle speed and the position of the other two slides and provides a high-speed reciprocating motion required for the displacement of the cutting tool for generating a nonaxisymmetric surface at a selected location on the workpiece.

  10. An experimental and computational investigation of electrical resistivity imaging for prediction ahead of tunnel boring machines

    NASA Astrophysics Data System (ADS)

    Schaeffer, Kevin P.

    Tunnel boring machines (TBMs) are routinely used for the excavation of tunnels across a range of ground conditions, from hard rock to soft ground. In complex ground conditions and in urban environments, the TBM susceptible to damage due to uncertainty of what lies ahead of the tunnel face. The research presented here explores the application of electrical resistivity theory for use in the TBM tunneling environment to detect changing conditions ahead of the machine. Electrical resistivity offers a real-time and continuous imaging solution to increase the resolution of information along the tunnel alignment and may even unveil previously unknown geologic or man-made features ahead of the TBM. The studies presented herein, break down the tunneling environment and the electrical system to understand how its fundamental parameters can be isolated and tested, identifying how they influence the ability to predict changes ahead of the tunnel face. A proof-of-concept, scaled experimental model was constructed in order assess the ability of the model to predict a metal pipe (or rod) ahead of face as the TBM excavates through a saturated sand. The model shows that a prediction of up to three tunnel diameters could be achieved, but the unique presence of the pipe (or rod) could not be concluded with certainty. Full scale finite element models were developed in order evaluate the various influences on the ability to detect changing conditions ahead of the face. Results show that TBM/tunnel geometry, TBM type, and electrode geometry can drastically influence prediction ahead of the face by tens of meters. In certain conditions (i.e., small TBM diameter, low cover depth, large material contrasts), changes can be detected over 100 meters in front of the TBM. Various electrode arrays were considered and show that in order to better detect more finite differences (e.g., boulder, lens, pipe), the use of individual cutting tools as electrodes is highly advantageous to increase spatial

  11. Improved tool grinding machine

    DOEpatents

    Dial, C.E. Sr.

    The present invention relates to an improved tool grinding mechanism for grinding single point diamond cutting tools to precise roundness and radius specifications. The present invention utilizes a tool holder which is longitudinally displaced with respect to the remainder of the grinding system due to contact of the tool with the grinding surface with this displacement being monitored so that any variation in the grinding of the cutting surface such as caused by crystal orientation or tool thicknesses may be compensated for during the grinding operation to assure the attainment of the desired cutting tool face specifications.

  12. D Modelling of Tunnel Excavation Using Pressurized Tunnel Boring Machine in Overconsolidated Soils

    NASA Astrophysics Data System (ADS)

    Demagh, Rafik; Emeriault, Fabrice

    2013-06-01

    The construction of shallow tunnels in urban areas requires a prior assessment of their effects on the existing structures. In the case of shield tunnel boring machines (TBM), the various construction stages carried out constitute a highly three-dimensional problem of soil/structure interaction and are not easy to represent in a complete numerical simulation. Consequently, the tunnelling- induced soil movements are quite difficult to evaluate. A 3D simulation procedure, using a finite differences code, namely FLAC3D, taking into account, in an explicit manner, the main sources of movements in the soil mass is proposed in this paper. It is illustrated by the particular case of Toulouse Subway Line B for which experimental data are available and where the soil is saturated and highly overconsolidated. A comparison made between the numerical simulation results and the insitu measurements shows that the 3D procedure of simulation proposed is relevant, in particular regarding the adopted representation of the different operations performed by the tunnel boring machine (excavation, confining pressure, shield advancement, installation of the tunnel lining, grouting of the annular void, etc). Furthermore, a parametric study enabled a better understanding of the singular behaviour origin observed on the ground surface and within the solid soil mass, till now not mentioned in the literature.

  13. Machine Tool Operation, Course Description.

    ERIC Educational Resources Information Center

    Denny, Walter E.; Anderson, Floyd L.

    Prepared by an instructor and curriculum specialists, this course of study was designed to meet the individual needs of the dropout and/or hard-core unemployed youth by providing them skill training, related information, and supportive services knowledge in machine tool operation. The achievement level of each student is determined at entry, and…

  14. Advances of implementing NC machine tools discussed

    NASA Astrophysics Data System (ADS)

    Kukuyev, Y. P.; Trukhan, Y. V.

    1984-11-01

    Numerical control machine tools which are one of the principal resources of reequipment, mechanization and automation of small series and series production in machine building were examined. The continually increasing volume of NC machine tools which are produced and introduced is economically significant for introduction of these machine tools to operation and organization of their effective use. Organizational and technical measures were directed at solving these problems. To insure the fastest introduction of NC machine tools into operation and their technical maintenance, a number of setting up organizations was organized. Setting up services are also provided by the plants manufacturing the NC machine tools, and appropriate subdivisions are created for this purpose.

  15. Load-sharing characteristic of multiple pinions driving in tunneling boring machine

    NASA Astrophysics Data System (ADS)

    Wei, Jing; Sun, Qinchao; Sun, Wei; Ding, Xin; Tu, Wenping; Wang, Qingguo

    2013-05-01

    The failure of the key parts, such as gears, in cutter head driving system of tunneling boring machine has not been properly solved under the interaction of driving motors asynchronously and wave tunneling torque load. A dynamic model of multi-gear driving system is established considering the inertia effects of driving mechanism and cutter head as well as the bending-torsional coupling. By taking into account the nonlinear coupling factors between ring gear and multiple pinions, the influence for meshing angle by bending-torsional coupling and the dynamic load-sharing characteristic of multiple pinions driving are analyzed. Load-sharing coefficients at different rotating cutter head speeds and input torques are presented. Numerical results indicate that the load-sharing coefficients can reach up to 1.2-1.3. A simulated experimental platform of the multiple pinions driving is carried out and the torque distributions under the step load in driving shaft of pinions are measured. The imbalance of torque distribution of pinions is verified and the load-sharing coefficients in each pinion can reach 1.262. The results of simulation and test are similar, which shows the correctness of theoretical model. A loop coupling control method is put forward based on current torque master slave control method. The imbalance of the multiple pinions driving in cutter head driving system of tunneling boring machine can be greatly decreased and the load-sharing coefficients can be reduced to 1.051 by using the loop coupling control method. The proposed research provides an effective solution to the imbalance of torque distribution and synchronous control method for multiple pinions driving of TBM.

  16. Review on advanced composite materials boring mechanism and tools

    NASA Astrophysics Data System (ADS)

    Shi, Runping; Wang, Chengyong

    2010-12-01

    With the rapid development of aviation and aerospace manufacturing technology, advanced composite materials represented by carbon fibre reinforced plastics (CFRP) and super hybrid composites (fibre/metal plates) are more and more widely applied. The fibres are mainly carbon fibre, boron fibre, Aramid fiber and Sic fibre. The matrixes are resin matrix, metal matrix and ceramic matrix. Advanced composite materials have higher specific strength and higher specific modulus than glass fibre reinforced resin composites of the 1st generation. They are widely used in aviation and aerospace industry due to their high specific strength, high specific modulus, excellent ductility, anticorrosion, heat-insulation, sound-insulation, shock absorption and high&low temperature resistance. They are used for radomes, inlets, airfoils(fuel tank included), flap, aileron, vertical tail, horizontal tail, air brake, skin, baseboards and tails, etc. Its hardness is up to 62~65HRC. The holes are greatly affected by the fibre laminates direction of carbon fibre reinforced composite material due to its anisotropy when drilling in unidirectional laminates. There are burrs, splits at the exit because of stress concentration. Besides there is delamination and the hole is prone to be smaller. Burrs are caused by poor sharpness of cutting edge, delamination, tearing, splitting are caused by the great stress caused by high thrust force. Poorer sharpness of cutting edge leads to lower cutting performance and higher drilling force at the same time. The present research focuses on the interrelation between rotation speed, feed, drill's geometry, drill life, cutting mode, tools material etc. and thrust force. At the same time, holes quantity and holes making difficulty of composites have also increased. It requires high performance drills which won't bring out defects and have long tool life. It has become a trend to develop super hard material tools and tools with special geometry for drilling

  17. Review on advanced composite materials boring mechanism and tools

    NASA Astrophysics Data System (ADS)

    Shi, Runping; Wang, Chengyong

    2011-05-01

    With the rapid development of aviation and aerospace manufacturing technology, advanced composite materials represented by carbon fibre reinforced plastics (CFRP) and super hybrid composites (fibre/metal plates) are more and more widely applied. The fibres are mainly carbon fibre, boron fibre, Aramid fiber and Sic fibre. The matrixes are resin matrix, metal matrix and ceramic matrix. Advanced composite materials have higher specific strength and higher specific modulus than glass fibre reinforced resin composites of the 1st generation. They are widely used in aviation and aerospace industry due to their high specific strength, high specific modulus, excellent ductility, anticorrosion, heat-insulation, sound-insulation, shock absorption and high&low temperature resistance. They are used for radomes, inlets, airfoils(fuel tank included), flap, aileron, vertical tail, horizontal tail, air brake, skin, baseboards and tails, etc. Its hardness is up to 62~65HRC. The holes are greatly affected by the fibre laminates direction of carbon fibre reinforced composite material due to its anisotropy when drilling in unidirectional laminates. There are burrs, splits at the exit because of stress concentration. Besides there is delamination and the hole is prone to be smaller. Burrs are caused by poor sharpness of cutting edge, delamination, tearing, splitting are caused by the great stress caused by high thrust force. Poorer sharpness of cutting edge leads to lower cutting performance and higher drilling force at the same time. The present research focuses on the interrelation between rotation speed, feed, drill's geometry, drill life, cutting mode, tools material etc. and thrust force. At the same time, holes quantity and holes making difficulty of composites have also increased. It requires high performance drills which won't bring out defects and have long tool life. It has become a trend to develop super hard material tools and tools with special geometry for drilling

  18. Standardized Curriculum for Machine Tool Operation/Machine Shop.

    ERIC Educational Resources Information Center

    Mississippi State Dept. of Education, Jackson. Office of Vocational, Technical and Adult Education.

    Standardized vocational education course titles and core contents for two courses in Mississippi are provided: machine tool operation/machine shop I and II. The first course contains the following units: (1) orientation; (2) shop safety; (3) shop math; (4) measuring tools and instruments; (5) hand and bench tools; (6) blueprint reading; (7)…

  19. Machine tools and fixtures: A compilation

    NASA Technical Reports Server (NTRS)

    1971-01-01

    As part of NASA's Technology Utilizations Program, a compilation was made of technological developments regarding machine tools, jigs, and fixtures that have been produced, modified, or adapted to meet requirements of the aerospace program. The compilation is divided into three sections that include: (1) a variety of machine tool applications that offer easier and more efficient production techniques; (2) methods, techniques, and hardware that aid in the setup, alignment, and control of machines and machine tools to further quality assurance in finished products: and (3) jigs, fixtures, and adapters that are ancillary to basic machine tools and aid in realizing their greatest potential.

  20. Prediction of Machine Tool Condition Using Support Vector Machine

    NASA Astrophysics Data System (ADS)

    Wang, Peigong; Meng, Qingfeng; Zhao, Jian; Li, Junjie; Wang, Xiufeng

    2011-07-01

    Condition monitoring and predicting of CNC machine tools are investigated in this paper. Considering the CNC machine tools are often small numbers of samples, a condition predicting method for CNC machine tools based on support vector machines (SVMs) is proposed, then one-step and multi-step condition prediction models are constructed. The support vector machines prediction models are used to predict the trends of working condition of a certain type of CNC worm wheel and gear grinding machine by applying sequence data of vibration signal, which is collected during machine processing. And the relationship between different eigenvalue in CNC vibration signal and machining quality is discussed. The test result shows that the trend of vibration signal Peak-to-peak value in surface normal direction is most relevant to the trend of surface roughness value. In trends prediction of working condition, support vector machine has higher prediction accuracy both in the short term ('One-step') and long term (multi-step) prediction compared to autoregressive (AR) model and the RBF neural network. Experimental results show that it is feasible to apply support vector machine to CNC machine tool condition prediction.

  1. YUCCA MOUNTAIN SITE CHARACTERIZATIONS PROJECT TUNNEL BORING MACHINE (TBM) SYSTEM SAFETY ANALYSIS

    SciTech Connect

    N /A

    1997-02-19

    The purpose of this analysis is to systematically identify and evaluate hazards related to the tunnel boring machine (TBM) used in the Exploratory Studies Facility (ESF) at the Yucca Mountain Site Characterization Project. This process is an integral part of the systems engineering process; whereby safety is considered during planning, design, testing, and construction. Since the TBM is an ''as built'' system, the M&O is conducting the System Safety Analysis during the construction or assembly phase of the TBM. A largely qualitative approach was used since a radiological System Safety Analysis is not required. The risk assessment in this analysis characterizes the accident scenarios associated with the TBM in terms of relative risk and includes recommendations for mitigating all identified risks. The priority for recommending and implementing mitigation control features is: (1) Incorporate measures to reduce risks and hazards into the system/subsystem/component design, (2) add safety features and capabilities to existing designs, and (3) develop procedures and conduct training to increase worker awareness of potential hazards, on methods to reduce exposure to hazards, and on the actions required to avoid accidents or correct hazardous conditions. The scope of this analysis is limited to the TBM during normal operations, excluding hazards occurring during assembly and test of the TBM or maintenance of the TBM equipment.

  2. Chip breaking system for automated machine tool

    DOEpatents

    Arehart, Theodore A.; Carey, Donald O.

    1987-01-01

    The invention is a rotary selectively directional valve assembly for use in an automated turret lathe for directing a stream of high pressure liquid machining coolant to the interface of a machine tool and workpiece for breaking up ribbon-shaped chips during the formation thereof so as to inhibit scratching or other marring of the machined surfaces by these ribbon-shaped chips. The valve assembly is provided by a manifold arrangement having a plurality of circumferentially spaced apart ports each coupled to a machine tool. The manifold is rotatable with the turret when the turret is positioned for alignment of a machine tool in a machining relationship with the workpiece. The manifold is connected to a non-rotational header having a single passageway therethrough which conveys the high pressure coolant to only the port in the manifold which is in registry with the tool disposed in a working relationship with the workpiece. To position the machine tools the turret is rotated and one of the tools is placed in a material-removing relationship of the workpiece. The passageway in the header and one of the ports in the manifold arrangement are then automatically aligned to supply the machining coolant to the machine tool workpiece interface for breaking up of the chips as well as cooling the tool and workpiece during the machining operation.

  3. How To Teach Common Characteristics of Machine Tools

    ERIC Educational Resources Information Center

    Kazanas, H. C.

    1970-01-01

    Organizes machine tools and machine operations into commonalities in order to help the student visualize and distinguish the common characteristics which exist between machine tools and operations. (GR)

  4. Wear analysis of disc cutters of full face rock tunnel boring machine

    NASA Astrophysics Data System (ADS)

    Zhang, Zhaohuang; Meng, Liang; Sun, Fei

    2014-11-01

    Wear is a major factor of disc cutters' failure. No current theory offers a standard for the prediction of disc cutter wear yet. In the field the wear prediction method commonly used is based on the excavation length of tunnel boring machine(TBM) to predict the disc cutter wear and its wear law, considering the location number of each disc cutter on the cutterhead(radius for installation); in theory, there is a prediction method of using arc wear coefficient. However, the preceding two methods have their own errors, with their accuracy being 40% or so and largely relying on the technicians' experience. Therefore, radial wear coefficient, axial wear coefficient and trajectory wear coefficient are defined on the basis of the operating characteristics of TBM. With reference to the installation and characteristics of disc cutters, those coefficients are modified according to penetration, which gives rise to the presentation of comprehensive axial wear coefficient, comprehensive radial wear coefficient and comprehensive trajectory wear coefficient. Calculation and determination of wear coefficients are made with consideration of data from a segment of TBM project(excavation length 173 m). The resulting wear coefficient values, after modification, are adopted to predict the disc cutter wear in the follow-up segment of the TBM project(excavation length of 5621 m). The prediction results show that the disc cutter wear predicted with comprehensive radial wear coefficient and comprehensive trajectory wear coefficient are not only accurate(accuracy 16.12%) but also highly congruous, whereas there is a larger deviation in the prediction with comprehensive axial wear coefficient(accuracy 41%, which is in agreement with the prediction of disc cutters' life in the field). This paper puts forth a new method concerning prediction of life span and wear of TBM disc cutters as well as timing for replacing disc cutters.

  5. Design theory of full face rock tunnel boring machine transition cutter edge angle and its application

    NASA Astrophysics Data System (ADS)

    Zhang, Zhaohuang; Meng, Liang; Sun, Fei

    2013-05-01

    At present, the inner cutters of a full face rock tunnel boring machine (TBM) and transition cutter edge angles are designed on the basis of indentation test or linear grooving test. The inner and outer edge angles of disc cutters are characterized as symmetric to each other with respect to the cutter edge plane. This design has some practical defects, such as severe eccentric wear and tipping, etc. In this paper, the current design theory of disc cutter edge angle is analyzed, and the characteristics of the rock-breaking movement of disc cutters are studied. The researching results show that the rotational motion of disc cutters with the cutter head gives rise to the difference between the interactions of inner rock and outer rock with the contact area of disc cutters, with shearing and extrusion on the inner rock and attrition on the outer rock. The wear of disc cutters at the contact area is unbalanced, among which the wear in the largest normal stress area is most apparent. Therefore, a three-dimensional model theory of rock breaking and an edge angle design theory of transition disc cutter are proposed to overcome the flaws of the currently used TBM cutter heads, such as short life span, camber wearing, tipping. And a corresponding equation is established. With reference to a specific construction case, the edge angle of the transition disc cutter has been designed based on the theory. The application of TBM in some practical project proves that the theory has obvious advantages in enhancing disc cutter life, decreasing replacement frequency, and making economic benefits. The proposed research provides a theoretical basis for the design of TBM three-dimensional disc cutters whose rock-breaking operation time can be effectively increased.

  6. National Machine Tool Partnership (NMTP) FY 1998

    SciTech Connect

    1997-12-01

    The Department of Energy (DOE) Defense Programs (DP) National Machine Tool Partnership (NMTP) program has been active since February 1993. The NMTP program is an element of the DP Technology Partnership Program. The NMTP has assisted the Association of Manufacturing Technology (AMT) in the formulation of a technology roadmap for the machine tool industry. This roadmap has been developed to provide a clearer step-by-step plan for technology development and implementation to help close the gap between user requirements and industry implementation. The document outlines a suggested path for the development of technologies for the machine tool industry. The plan details the technology issues or needs analysis facing the machine tool industry. In a parallel effort, the NMTP has prepared a needs analysis of machine tool related technologies needed in various DP laboratory weapons core programs, including the Advanced Design and Production Technologies (ADaPT) initiative.

  7. The use of a Tunnel Boring Machine (TBM) as a seismic source

    NASA Astrophysics Data System (ADS)

    Kreutzer, Ingrid; Chwatal, Werner; Radinger, Alexander; Brückl, Ewald

    2014-05-01

    The Tunnel Seismic While Drilling (TSWD) method uses the Tunnel Boring Machine (TBM) as the seismic source. The method has been developed to predict the geological situation from reflections ahead of the tunnel face without disturbing the tunneling. The vibrations of the TBM are continuously monitored near the drilling head (pilot signal) as well as the direct and reflected seismic wave field at borehole geophones (geophone signal) situated in the tunnel wall behind the TBM. During the processing these signals are correlated and result in excellent seismic traces comparable to conventional seismic methods. The interpretation of the reflections leads to a nearly daily prognosis about 100 m ahead of the TBM. This system was successfully implemented at three different construction sites in Austria and is currently operating at one further. The cutters on front of the TBM head are pressed against the tunnel face and split the rock during rotating which is called the chipping process. This cutting process generates seismic waves radiated into the rock mass and results also in vibrations of the TBM itself. On the one hand it is important to know the source mechanism of the TBM and the radiation pattern of the seismic waves in all directions. Until now this is not well understood. To investigate this 3C-geophones were installed at the surface above the tunnel axis at different construction sites. The obtained seismograms show the forward and backward radiated seismic wave field of the TBM, for the present without consideration of the influence of the free surface. We compare this data with modelled seismograms in which we use different possible source mechanism, like single force or force due to tensile cracks. First results are shown in the scope of this work. On the other hand it is essential to know how good the recorded pilot signal represents the entire chipping process. Due to technically reasons the pilot signal has been registered so far on the non-rotating part

  8. Method for machining steel with diamond tools

    DOEpatents

    Casstevens, John M.

    1986-01-01

    The present invention is directed to a method for machining optical quality inishes and contour accuracies of workpieces of carbon-containing metals such as steel with diamond tooling. The wear rate of the diamond tooling is significantly reduced by saturating the atmosphere at the interface of the workpiece and the diamond tool with a gaseous hydrocarbon during the machining operation. The presence of the gaseous hydrocarbon effectively eliminates the deterioration of the diamond tool by inhibiting or preventing the conversion of the diamond carbon to graphite carbon at the point of contact between the cutting tool and the workpiece.

  9. Method for machining steel with diamond tools

    DOEpatents

    Casstevens, J.M.

    1984-01-01

    The present invention is directed to a method for machine optical quality finishes and contour accuracies of workpieces of carbon-containing metals such as steel with diamond tooling. The wear rate of the diamond tooling is significantly reduced by saturating the atmosphere at the interface of the workpiece and the diamond tool with a gaseous hydrocarbon during the machining operation. The presence of the gaseous hydrocarbon effectively eliminates the deterioration of the diamond tool by inhibiting or preventing the conversion of the diamond carbon to graphite carbon at the point of contact between the cutting tool and the workpiece.

  10. Speed-Selector Guard For Machine Tool

    NASA Technical Reports Server (NTRS)

    Shakhshir, Roda J.; Valentine, Richard L.

    1992-01-01

    Simple guardplate prevents accidental reversal of direction of rotation or sudden change of speed of lathe, milling machine, or other machine tool. Custom-made for specific machine and control settings. Allows control lever to be placed at only one setting. Operator uses handle to slide guard to engage or disengage control lever. Protects personnel from injury and equipment from damage occurring if speed- or direction-control lever inadvertently placed in wrong position.

  11. Numerically Controlled Machine Tools and Worker Skills.

    ERIC Educational Resources Information Center

    Keefe, Jeffrey H.

    1991-01-01

    Analysis of data from "Industry Wage Surveys of Machinery Manufacturers" on the skill levels of 57 machining jobs found that introduction of numerically controlled machine tools has resulted in a very small reduction in skill levels or no significant change, supporting neither the deskilling argument nor argument that skill levels increase with…

  12. Machine Tool Series. Duty Task List.

    ERIC Educational Resources Information Center

    Oklahoma State Dept. of Vocational and Technical Education, Stillwater. Curriculum and Instructional Materials Center.

    This task list is intended for use in planning and/or evaluating a competency-based course to prepare machine tool, drill press, grinding machine, lathe, mill, and/or power saw operators. The listing is divided into six sections, with each one outlining the tasks required to perform the duties that have been identified for the given occupation.…

  13. Refrigerated cutting tools improve machining of superalloys

    NASA Technical Reports Server (NTRS)

    Dudley, G. M.

    1971-01-01

    Freon-12 applied to tool cutting edge evaporates quickly, leaves no residue, and permits higher cutting rate than with conventional coolants. This technique increases cutting rate on Rene-41 threefold and improves finish of machined surface.

  14. Machine learning: an indispensable tool in bioinformatics.

    PubMed

    Inza, Iñaki; Calvo, Borja; Armañanzas, Rubén; Bengoetxea, Endika; Larrañaga, Pedro; Lozano, José A

    2010-01-01

    The increase in the number and complexity of biological databases has raised the need for modern and powerful data analysis tools and techniques. In order to fulfill these requirements, the machine learning discipline has become an everyday tool in bio-laboratories. The use of machine learning techniques has been extended to a wide spectrum of bioinformatics applications. It is broadly used to investigate the underlying mechanisms and interactions between biological molecules in many diseases, and it is an essential tool in any biomarker discovery process. In this chapter, we provide a basic taxonomy of machine learning algorithms, and the characteristics of main data preprocessing, supervised classification, and clustering techniques are shown. Feature selection, classifier evaluation, and two supervised classification topics that have a deep impact on current bioinformatics are presented. We make the interested reader aware of a set of popular web resources, open source software tools, and benchmarking data repositories that are frequently used by the machine learning community. PMID:19957143

  15. 2. GENERAL VIEW OF HYDRAULIC 48' BORING MILL. Manufactured by ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. GENERAL VIEW OF HYDRAULIC 48' BORING MILL. Manufactured by Simmons Machine Tool Corporation, Albany, New York, and Betts Company, a division of Niles Tool Company, Hamilton, Ohio. - Juniata Shops, Erecting Shop & Machine Shop, East of Fourth Avenue, between Fourth & Fifth Streets, Altoona, Blair County, PA

  16. Machine-Tool Technology Instructor's Sourcebook.

    ERIC Educational Resources Information Center

    Tammer, Anthony M.

    This document lists and annotates commercial and noncommercial resources pertaining to machine-tool technology. Following an introduction that explains how the document came to be written, the subjects of succeeding chapters are (1) periodicals; (2) associations; (3) audiovisual resources, including a subject index; (4) publishers, including a…

  17. ATST telescope mount: telescope of machine tool

    NASA Astrophysics Data System (ADS)

    Jeffers, Paul; Stolz, Günter; Bonomi, Giovanni; Dreyer, Oliver; Kärcher, Hans

    2012-09-01

    The Advanced Technology Solar Telescope (ATST) will be the largest solar telescope in the world, and will be able to provide the sharpest views ever taken of the solar surface. The telescope has a 4m aperture primary mirror, however due to the off axis nature of the optical layout, the telescope mount has proportions similar to an 8 meter class telescope. The technology normally used in this class of telescope is well understood in the telescope community and has been successfully implemented in numerous projects. The world of large machine tools has developed in a separate realm with similar levels of performance requirement but different boundary conditions. In addition the competitive nature of private industry has encouraged development and usage of more cost effective solutions both in initial capital cost and thru-life operating cost. Telescope mounts move relatively slowly with requirements for high stability under external environmental influences such as wind buffeting. Large machine tools operate under high speed requirements coupled with high application of force through the machine but with little or no external environmental influences. The benefits of these parallel development paths and the ATST system requirements are being combined in the ATST Telescope Mount Assembly (TMA). The process of balancing the system requirements with new technologies is based on the experience of the ATST project team, Ingersoll Machine Tools who are the main contractor for the TMA and MT Mechatronics who are their design subcontractors. This paper highlights a number of these proven technologies from the commercially driven machine tool world that are being introduced to the TMA design. Also the challenges of integrating and ensuring that the differences in application requirements are accounted for in the design are discussed.

  18. An investigation of chatter and tool wear when machining titanium

    NASA Technical Reports Server (NTRS)

    Sutherland, I. A.

    1974-01-01

    The low thermal conductivity of titanium, together with the low contact area between chip and tool and the unusually high chip velocities, gives rise to high tool tip temperatures and accelerated tool wear. Machining speeds have to be considerably reduced to avoid these high temperatures with a consequential loss of productivity. Restoring this lost productivity involves increasing other machining variables, such as feed and depth-of-cut, and can lead to another machining problem commonly known as chatter. This work is to acquaint users with these problems, to examine the variables that may be encountered when machining a material like titanium, and to advise the machine tool user on how to maximize the output from the machines and tooling available to him. Recommendations are made on ways of improving tolerances, reducing machine tool instability or chatter, and improving productivity. New tool materials, tool coatings, and coolants are reviewed and their relevance examined when machining titanium.

  19. Automatic tool path generation for finish machining

    SciTech Connect

    Kwok, Kwan S.; Loucks, C.S.; Driessen, B.J.

    1997-03-01

    A system for automatic tool path generation was developed at Sandia National Laboratories for finish machining operations. The system consists of a commercially available 5-axis milling machine controlled by Sandia developed software. This system was used to remove overspray on cast turbine blades. A laser-based, structured-light sensor, mounted on a tool holder, is used to collect 3D data points around the surface of the turbine blade. Using the digitized model of the blade, a tool path is generated which will drive a 0.375 inch diameter CBN grinding pin around the tip of the blade. A fuzzified digital filter was developed to properly eliminate false sensor readings caused by burrs, holes and overspray. The digital filter was found to successfully generate the correct tool path for a blade with intentionally scanned holes and defects. The fuzzified filter improved the computation efficiency by a factor of 25. For application to general parts, an adaptive scanning algorithm was developed and presented with simulation results. A right pyramid and an ellipsoid were scanned successfully with the adaptive algorithm.

  20. BORE II

    2015-08-01

    Bore II, co-developed by Berkeley Lab researchers Frank Hale, Chin-Fu Tsang, and Christine Doughty, provides vital information for solving water quality and supply problems and for improving remediation of contaminated sites. Termed "hydrophysical logging," this technology is based on the concept of measuring repeated depth profiles of fluid electric conductivity in a borehole that is pumping. As fluid enters the wellbore, its distinct electric conductivity causes peaks in the conductivity log that grow and migratemore » upward with time. Analysis of the evolution of the peaks enables characterization of groundwater flow distribution more quickly, more cost effectively, and with higher resolution than ever before. Combining the unique interpretation software Bore II with advanced downhole instrumentation (the hydrophysical logging tool), the method quantifies inflow and outflow locations, their associated flow rates, and the basic water quality parameters of the associated formation waters (e.g., pH, oxidation-reduction potential, temperature). In addition, when applied in conjunction with downhole fluid sampling, Bore II makes possible a complete assessment of contaminant concentration within groundwater.« less

  1. BORE II

    SciTech Connect

    2015-08-01

    Bore II, co-developed by Berkeley Lab researchers Frank Hale, Chin-Fu Tsang, and Christine Doughty, provides vital information for solving water quality and supply problems and for improving remediation of contaminated sites. Termed "hydrophysical logging," this technology is based on the concept of measuring repeated depth profiles of fluid electric conductivity in a borehole that is pumping. As fluid enters the wellbore, its distinct electric conductivity causes peaks in the conductivity log that grow and migrate upward with time. Analysis of the evolution of the peaks enables characterization of groundwater flow distribution more quickly, more cost effectively, and with higher resolution than ever before. Combining the unique interpretation software Bore II with advanced downhole instrumentation (the hydrophysical logging tool), the method quantifies inflow and outflow locations, their associated flow rates, and the basic water quality parameters of the associated formation waters (e.g., pH, oxidation-reduction potential, temperature). In addition, when applied in conjunction with downhole fluid sampling, Bore II makes possible a complete assessment of contaminant concentration within groundwater.

  2. A New Approach to Precision Design for Machine Tools

    NASA Astrophysics Data System (ADS)

    Li, Baodong; Jiao, Aisheng; Yi, Xiangbin; Xu, Yanwei

    Precision of the NC axes is an important aspect of machine tool design. Conventionally, the precision specification of machine tools is empirically determined, resulting in poor designs with insufficient or excessive precision. To provide a cost-effective precision specification for machine tools, an active precision design approach is proposed to generate the specification of the positioning repeatability of NC axes to meet the designated working precision requirements of the machine tools. Finally, the approach is demonstrated and validated through a case study of precision design for a gear milling machine.

  3. 13. TOOL ROOM SHOWING W. ROBERTSON MACHINE & FOUNDRY CO. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. TOOL ROOM SHOWING W. ROBERTSON MACHINE & FOUNDRY CO. NO. 5 POWER HACKSAW (FOREGROUND) AND WELLS METAL BAND SAW (BACKGROUND). VIEW SOUTHEAST - Oldman Boiler Works, Office/Machine Shop, 32 Illinois Street, Buffalo, Erie County, NY

  4. Interpolator for numerically controlled machine tools

    DOEpatents

    Bowers, Gary L.; Davenport, Clyde M.; Stephens, Albert E.

    1976-01-01

    A digital differential analyzer circuit is provided that depending on the embodiment chosen can carry out linear, parabolic, circular or cubic interpolation. In the embodiment for parabolic interpolations, the circuit provides pulse trains for the X and Y slide motors of a two-axis machine to effect tool motion along a parabolic path. The pulse trains are generated by the circuit in such a way that parabolic tool motion is obtained from information contained in only one block of binary input data. A part contour may be approximated by one or more parabolic arcs. Acceleration and initial velocity values from a data block are set in fixed bit size registers for each axis separately but simultaneously and the values are integrated to obtain the movement along the respective axis as a function of time. Integration is performed by continual addition at a specified rate of an integrand value stored in one register to the remainder temporarily stored in another identical size register. Overflows from the addition process are indicative of the integral. The overflow output pulses from the second integration may be applied to motors which position the respective machine slides according to a parabolic motion in time to produce a parabolic machine tool motion in space. An additional register for each axis is provided in the circuit to allow "floating" of the radix points of the integrand registers and the velocity increment to improve position accuracy and to reduce errors encountered when the acceleration integrand magnitudes are small when compared to the velocity integrands. A divider circuit is provided in the output of the circuit to smooth the output pulse spacing and prevent motor stall, because the overflow pulses produced in the binary addition process are spaced unevenly in time. The divider has the effect of passing only every nth motor drive pulse, with n being specifiable. The circuit inputs (integrands, rates, etc.) are scaled to give exactly n times the

  5. New Rock Abrasivity Test Method for Tool Life Assessments on Hard Rock Tunnel Boring: The Rolling Indentation Abrasion Test (RIAT)

    NASA Astrophysics Data System (ADS)

    Macias, F. J.; Dahl, F.; Bruland, A.

    2016-05-01

    The tunnel boring machine (TBM) method has become widely used and is currently an important presence within the tunnelling industry. Large investments and high geological risk are involved using TBMs, and disc cutter consumption has a great influence on performance and cost, especially in hard rock conditions. Furthermore, reliable cutter life assessments facilitate the control of risk as well as avoiding delays and budget overruns. Since abrasive wear is the most common process affecting cutter consumption, good laboratory tests for rock abrasivity assessments are needed. A new abrasivity test method by rolling disc named Rolling Indentation Abrasion Test (RIAT) has been developed. The goal of the new test design and procedure is to reproduce wear behaviour on hard rock tunnel boring in a more realistic way than the traditionally used methods. Wear by rolling contact on intact rock samples is introduced and several rock types, covering a wide rock abrasiveness range, have been tested by RIAT. The RIAT procedure indicates a great ability of the testing method to assess abrasive wear on rolling discs. In addition and to evaluate the newly developed RIAT test method, a comprehensive laboratory testing programme including the most commonly used abrasivity test methods and the mineral composition were carried out. Relationships between the achieved results from conventional testing and RIAT results have been analysed.

  6. Possibilities of Multi-Function Machining Systems as Tools for Complete Machining

    NASA Astrophysics Data System (ADS)

    Sajgalik, Michal; Czan, Andrej; Rakoci, Jozef

    2014-12-01

    This article deals with the use of a multi-function system for complete machining. It compares the use of conventional tools with multi-function system on the basis of main indicators of the quality of machining.

  7. Tool force evaluation of lathe machined high explosives

    SciTech Connect

    Flowers, G.L.

    1980-04-01

    The purpose of this study was to develop a better understanding of the effects of machining properties upon tool forces encountered during lathe machining of high explosives, in order to optimize machining conditions for mechanical properties test specimens. Monetary considerations dictated that the tooling either already exist or be fabricated in-house using limited machine shop capability. The design chosen which fit between the tool holder and the tool post and interfaced to existing signal conditioners was easily fabricated. The study evaluated all forces on the cutter during machining of two types of high explosives at four cutter radii, four feed rates, three depths of cut and two cutting speeds. The study pointed out design problems, instrumentation drift, tool chatter and detection levels. It also showed that the type of high explosive was more significant than first thought toward influencing tool force levels.

  8. Information Model for Machine-Tool-Performance Tests

    PubMed Central

    Lee, Y. Tina; Soons, Johannes A.; Donmez, M. Alkan

    2001-01-01

    This report specifies an information model of machine-tool-performance tests in the EXPRESS [1] language. The information model provides a mechanism for describing the properties and results of machine-tool-performance tests. The objective of the information model is a standardized, computer-interpretable representation that allows for efficient archiving and exchange of performance test data throughout the life cycle of the machine. The report also demonstrates the implementation of the information model using three different implementation methods. PMID:27500031

  9. Linear positioning laser calibration setup of CNC machine tools

    NASA Astrophysics Data System (ADS)

    Sui, Xiulin; Yang, Congjing

    2002-10-01

    The linear positioning laser calibration setup of CNC machine tools is capable of executing machine tool laser calibraiotn and backlash compensation. Using this setup, hole locations on CNC machien tools will be correct and machien tool geometry will be evaluated and adjusted. Machien tool laser calibration and backlash compensation is a simple and straightforward process. First the setup is to 'find' the stroke limits of the axis. Then the laser head is then brought into correct alignment. Second is to move the machine axis to the other extreme, the laser head is now aligned, using rotation and elevation adjustments. Finally the machine is moved to the start position and final alignment is verified. The stroke of the machine, and the machine compensation interval dictate the amount of data required for each axis. These factors determine the amount of time required for a through compensation of the linear positioning accuracy. The Laser Calibrator System monitors the material temperature and the air density; this takes into consideration machine thermal growth and laser beam frequency. This linear positioning laser calibration setup can be used on CNC machine tools, CNC lathes, horizontal centers and vertical machining centers.

  10. Optical system for the calibration and verification of correct axis positioning in medium-big sized milling boring machines

    NASA Astrophysics Data System (ADS)

    Mocellin, M.; Fedel, M.; Cocola, L.; Casarin, R.; Poletto, L.

    2015-05-01

    An optical system for the automatic recalibration of large machine tools during the machining process has been developed. The system provides an error signal during operation in order to compensate for structural deformations of axis and sliding parts. Those signals are used to reach a global positioning error below 50 microns on 3-axis translation stages, having range of several meters. One collimated diode laser beam has been mounted to the machining table reference system. Three resistive-type 2D-position-sensing devices are used to locate the beam on each axis. Before the first two sensors in the optical path, the beam is split by a wedge pentaprism in two secondary beams. The first one propagates linearly along the sensor for the displacement measurement. The second one is deflected with a fixed 90° angle and defines the sampling direction of the next axis. By duplicating the system using a second pentaprism on the latter deflected beam, three axis are monitored. In order to avoid any active electronic devises on the milling head, a passive corner cube is placed on the side of the head. Laser beam is then back reflected on a final position-sensitive sensor mounted in proximity of the second pentaprism. Additional channels consisting in laser beams back-reflected by mirrors on similar position sensing devices were used to acquire angular measurements as well. The tests performed on the prototype demonstrate the capability of mapping the actual deviations from the ideal linear translation with an error of 25 um along the full axis travel.

  11. Graphite fiber reinforced structure for supporting machine tools

    DOEpatents

    Knight, Jr., Charles E.; Kovach, Louis; Hurst, John S.

    1978-01-01

    Machine tools utilized in precision machine operations require tool support structures which exhibit minimal deflection, thermal expansion and vibration characteristics. The tool support structure of the present invention is a graphite fiber reinforced composite in which layers of the graphite fibers or yarn are disposed in a 0/90.degree. pattern and bonded together with an epoxy resin. The finished composite possesses a low coefficient of thermal expansion and a substantially greater elastic modulus, stiffness-to-weight ratio, and damping factor than a conventional steel tool support utilized in similar machining operations.

  12. Study on machining mechanism of nanotwinned CBN cutting tool

    NASA Astrophysics Data System (ADS)

    Chen, Junyun; Jin, Tianye; Wang, Jinhu; Zhao, Qingliang; Lu, Ling

    2014-08-01

    The latest developed nanotwinned cubic boron nitride (nt-CBN) with isotropic nano-sized microstructure possesses an extremely high hardness (~100GPa Hv), very large fracture toughness (>12Mpa m1/2) and excellent high temperature stability. Thus nt-CBN is a promising tool material to realize ultra-precision cutting of hardened steel which is widely used in mold insert of optical and opto-electrical mass products. In view of its hard machinability, the machining mechanism is studied in this paper. Three feasible methods of mechanical lapping, laser machining as well as ion beam sputtering are applied to process nt-CBN. The results indicate that among the three kinds of methods, mechanical lapping not only can achieve the highest machining accuracy because of material removing at ductile mode completely, but also has satisfactory high material removal rate. Thus mechanical lapping method is appropriate to finish machining of nt-CBN cutting tool. Moreover, laser machining method can be only used in contour machining or rough machining of cutting tool as worse machined surface quality. With regard to ion beam sputtering method, the material remove rate is too low in spite of high machining accuracy. Additionally, no phase transition was found in any machining process of nt-CBN.

  13. Modeling of cumulative tool wear in machining metal matrix composites

    SciTech Connect

    Hung, N.P.; Tan, V.K.; Oon, B.E.

    1995-12-31

    Metal matrix composites (MMCs) are notoriously known for their low machinability because of the abrasive and brittle reinforcement. Although a near-net-shape product could be produced, finish machining is still required for the final shape and dimension. The classical Taylor`s tool life equation that relates tool life and cutting conditions has been traditionally used to study machinability. The turning operation is commonly used to investigate the machinability of a material; tedious and costly milling experiments have to be performed separately; while a facing test is not applicable for the Taylor`s model since the facing speed varies as the tool moves radially. Collecting intensive machining data for MMCs is often difficult because of the constraints on size, cost of the material, and the availability of sophisticated machine tools. A more flexible model and machinability testing technique are, therefore, sought. This study presents and verifies new models for turning, facing, and milling operations. Different cutting conditions were utilized to assess the machinability of MMCs reinforced with silicon carbide or alumina particles. Experimental data show that tool wear does not depend on the order of different cutting speeds since abrasion is the main wear mechanism. Correlation between data for turning, milling, and facing is presented. It is more economical to rank machinability using data for facing and then to convert the data for turning and milling, if required. Subsurface damages such as work-hardened and cracked matrix alloy, and fractured and delaminated particles are discussed.

  14. Influence of Tool Balancing in High Speed Machining

    NASA Astrophysics Data System (ADS)

    Bašovská, Klaudia; Peterka, Jozef

    2014-12-01

    The high speed machining (HSM) is now considered as one of the key manufacturing technologies for higher throughput and productivity. HSM used higher rotational speed of the spindle (40,000 min-1 and higher). With increasing high speed spindle rotations raises a number of dynamic forces. Even a small mass unbalance in the spindle and tooling generates tool vibration. Tool vibration shortens tool life and lowers the quality of the machined surface. It is necessary to minimize this vibration by balancing tool and tool holder. The balancing process improves the mass distribution of a cutting tool and its holder, allowing the combination of the two to rotate with the minimum amount of unbalanced centrifugal forces. Machining with balanced tool will provide better surface quality, accuracy and less tool and machine wear. In this study is focused on unbalance cutting tools, definitions, balancing techniques, sources, effects, processes and machineries. The aim of this article was to examine the relationship between unbalance and tool holders used in high speed metalworking machine tools

  15. Study of on-machine error identification and compensation methods for micro machine tools

    NASA Astrophysics Data System (ADS)

    Wang, Shih-Ming; Yu, Han-Jen; Lee, Chun-Yi; Chiu, Hung-Sheng

    2016-08-01

    Micro machining plays an important role in the manufacturing of miniature products which are made of various materials with complex 3D shapes and tight machining tolerance. To further improve the accuracy of a micro machining process without increasing the manufacturing cost of a micro machine tool, an effective machining error measurement method and a software-based compensation method are essential. To avoid introducing additional errors caused by the re-installment of the workpiece, the measurement and compensation method should be on-machine conducted. In addition, because the contour of a miniature workpiece machined with a micro machining process is very tiny, the measurement method should be non-contact. By integrating the image re-constructive method, camera pixel correction, coordinate transformation, the error identification algorithm, and trajectory auto-correction method, a vision-based error measurement and compensation method that can on-machine inspect the micro machining errors and automatically generate an error-corrected numerical control (NC) program for error compensation was developed in this study. With the use of the Canny edge detection algorithm and camera pixel calibration, the edges of the contour of a machined workpiece were identified and used to re-construct the actual contour of the work piece. The actual contour was then mapped to the theoretical contour to identify the actual cutting points and compute the machining errors. With the use of a moving matching window and calculation of the similarity between the actual and theoretical contour, the errors between the actual cutting points and theoretical cutting points were calculated and used to correct the NC program. With the use of the error-corrected NC program, the accuracy of a micro machining process can be effectively improved. To prove the feasibility and effectiveness of the proposed methods, micro-milling experiments on a micro machine tool were conducted, and the results

  16. Volumetric verification of multiaxis machine tool using laser tracker.

    PubMed

    Aguado, Sergio; Samper, David; Santolaria, Jorge; Aguilar, Juan José

    2014-01-01

    This paper aims to present a method of volumetric verification in machine tools with linear and rotary axes using a laser tracker. Beyond a method for a particular machine, it presents a methodology that can be used in any machine type. Along this paper, the schema and kinematic model of a machine with three axes of movement, two linear and one rotational axes, including the measurement system and the nominal rotation matrix of the rotational axis are presented. Using this, the machine tool volumetric error is obtained and nonlinear optimization techniques are employed to improve the accuracy of the machine tool. The verification provides a mathematical, not physical, compensation, in less time than other methods of verification by means of the indirect measurement of geometric errors of the machine from the linear and rotary axes. This paper presents an extensive study about the appropriateness and drawbacks of the regression function employed depending on the types of movement of the axes of any machine. In the same way, strengths and weaknesses of measurement methods and optimization techniques depending on the space available to place the measurement system are presented. These studies provide the most appropriate strategies to verify each machine tool taking into consideration its configuration and its available work space.

  17. Volumetric Verification of Multiaxis Machine Tool Using Laser Tracker

    PubMed Central

    Aguilar, Juan José

    2014-01-01

    This paper aims to present a method of volumetric verification in machine tools with linear and rotary axes using a laser tracker. Beyond a method for a particular machine, it presents a methodology that can be used in any machine type. Along this paper, the schema and kinematic model of a machine with three axes of movement, two linear and one rotational axes, including the measurement system and the nominal rotation matrix of the rotational axis are presented. Using this, the machine tool volumetric error is obtained and nonlinear optimization techniques are employed to improve the accuracy of the machine tool. The verification provides a mathematical, not physical, compensation, in less time than other methods of verification by means of the indirect measurement of geometric errors of the machine from the linear and rotary axes. This paper presents an extensive study about the appropriateness and drawbacks of the regression function employed depending on the types of movement of the axes of any machine. In the same way, strengths and weaknesses of measurement methods and optimization techniques depending on the space available to place the measurement system are presented. These studies provide the most appropriate strategies to verify each machine tool taking into consideration its configuration and its available work space. PMID:25202744

  18. RHIC warm-bore systems

    SciTech Connect

    Welch, K.M.

    1994-07-01

    Pressure profiles, in time, are calculated as a consequence of anticipated outgassing of various beam components (e.g., rf cavities, etc.) and warm-bore beam pipes. Gold beam lifetimes and transverse beam emittance growth are given for calculated average pressures. Examples of undesirable warm-bore conditions are presented such as contaminated experimental beam pipes and warm-bore magnets (i.e., DX). These examples may prove instructive. The methods used in making these calculations are presented in Section 2. They are applicable to all linear systems. The calculations given apply to the RHIC accelerator and more specifically to warm-bore regions of the machine.

  19. Robustness of thermal error compensation model of CNC machine tool

    NASA Astrophysics Data System (ADS)

    Lang, Xianli; Miao, Enming; Gong, Yayun; Niu, Pengcheng; Xu, Zhishang

    2013-01-01

    Thermal error is the major factor in restricting the accuracy of CNC machining. The modeling accuracy is the key of thermal error compensation which can achieve precision machining of CNC machine tool. The traditional thermal error compensation models mostly focus on the fitting accuracy without considering the robustness of the models, it makes the research results into practice is difficult. In this paper, the experiment of model robustness is done in different spinde speeds of leaderway V-450 machine tool. Combining fuzzy clustering and grey relevance selects temperature-sensitive points of thermal error. Using multiple linear regression model (MLR) and distributed lag model (DL) establishes model of the multi-batch experimental data and then gives robustness analysis, demonstrates the difference between fitting precision and prediction precision in engineering application, and provides a reference method to choose thermal error compensation model of CNC machine tool in the practical engineering application.

  20. Job Grading Standard for Machine Tool Operator, WG-3431.

    ERIC Educational Resources Information Center

    Civil Service Commission, Washington, DC. Bureau of Policies and Standards.

    The standard covers nonsupervisory work involved in the set up, adjustment, and operation of conventional machine tools to perform machining operations in the manufacture and repair of castings, forgings, or parts from raw stock made of various metals, metal alloys, and other materials. A general description of the job at both the WG-8 and WG-9…

  1. Tool simplifies machining of pipe ends for precision welding

    NASA Technical Reports Server (NTRS)

    Matus, S. T.

    1969-01-01

    Single tool prepares a pipe end for precision welding by simultaneously performing internal machining, end facing, and bevel cutting to specification standards. The machining operation requires only one milling adjustment, can be performed quickly, and produces the high quality pipe-end configurations required to ensure precision-welded joints.

  2. Drill press in foreground is one of few machine tools ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Drill press in foreground is one of few machine tools in operating condition which is still operated occasionally for public demonstrations. - Thomas A. Edison Laboratories, Building No. 5, Main Street & Lakeside Avenue, West Orange, Essex County, NJ

  3. 27. View within machine room showing water tank, tool chest ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    27. View within machine room showing water tank, tool chest and oil/grease cans used for maintenance. (Nov. 25, 1988) - University Heights Bridge, Spanning Harlem River at 207th Street & West Harlem Road, New York County, NY

  4. Reducing tool wear when machining austenitic stainless steels

    SciTech Connect

    Magee, J.H.; Kosa, T.

    1998-07-01

    Austenitic stainless steels are considered more difficult to machine than carbon steels due to their high work hardening rate, large spread between yield and ultimate tensile strength, high toughness and ductility, and low thermal conductivity. These characteristics can result in a built-up edge or excessive tool wear during machining, especially when the cutting speed is too high. The practical solution is to lower the cutting speed until tool life reaches an acceptable level. However, lower machining speed negatively impacts productivity. Thus, in order to overcome tool wear at relatively high machining speeds for these alloys, on-going research is being performed to improve cutting fluids, develop more wear-resistant tools, and to modify stainless steels to make them less likely to cause tool wear. This paper discusses compositional modifications to the two most commonly machined austenitic stainless steels (Type 303 and 304) which reduced their susceptibility to tool wear, and allowed these grades to be machined at higher cutting speeds.

  5. Mississippi Curriculum Framework for Machine Tool Operation/Machine Shop (Program CIP: 48.0503--Machine Shop Assistant). Secondary Programs.

    ERIC Educational Resources Information Center

    Mississippi Research and Curriculum Unit for Vocational and Technical Education, State College.

    This document, which reflects Mississippi's statutory requirement that instructional programs be based on core curricula and performance-based assessment, contains outlines of the instructional units required in local instructional management plans and daily lesson plans for machine tool operation/machine shop I and II. Presented first are a…

  6. Toward a metrology for precision-machine-tool control systems

    SciTech Connect

    Pomernacki, C.L.; McCue, H.K.; Newton, L.E.

    1982-07-20

    The difficulty of determining the source of an error in the performance of the control system of a computer numerically controlled (CNC) precision machine tool is discussed and recommendations are made for error isolation using the Machine Control System Meterology Tree. These recommendations refer to types of tests for specific errors and to a possible architecture for a CNC performance tester. It is concluded that there is a need for both a control system metrology and for establishing standards of performance and testing methods for precision machine tool control systems. (LCL)

  7. Toward a metrology for precision-machine-tool control systems

    NASA Astrophysics Data System (ADS)

    Pomernacki, C. L.; McCue, H. K.; Newton, L. E.

    1982-07-01

    The difficulty of determining the source of an error in the performance of the control system of a computer numerically controlled (CNC) precision machine tool is discussed and recommendations are made for error isolation using the Machine Control System Meterology Tree. These recommendations refer to types of tests for specific errors and to a possible architecture for a CNC performance tester. It is concluded that there is a need for both a control system metrology and for establishing standards of performance and testing methods for precision machine tool control systems.

  8. Lathe tool bit and holder for machining fiberglass materials

    NASA Technical Reports Server (NTRS)

    Winn, L. E. (Inventor)

    1972-01-01

    A lathe tool and holder combination for machining resin impregnated fiberglass cloth laminates is described. The tool holder and tool bit combination is designed to accommodate a conventional carbide-tipped, round shank router bit as the cutting medium, and provides an infinite number of cutting angles in order to produce a true and smooth surface in the fiberglass material workpiece with every pass of the tool bit. The technique utilizes damaged router bits which ordinarily would be discarded.

  9. Diamond tool machining of materials which react with diamond

    DOEpatents

    Lundin, Ralph L.; Stewart, Delbert D.; Evans, Christopher J.

    1992-01-01

    Apparatus for the diamond machining of materials which detrimentally react with diamond cutting tools in which the cutting tool and the workpiece are chilled to very low temperatures. This chilling halts or retards the chemical reaction between the workpiece and the diamond cutting tool so that wear rates of the diamond tool on previously detrimental materials are comparable with the diamond turning of materials which do not react with diamond.

  10. Diamond tool machining of materials which react with diamond

    DOEpatents

    Lundin, R.L.; Stewart, D.D.; Evans, C.J.

    1992-04-14

    An apparatus is described for the diamond machining of materials which detrimentally react with diamond cutting tools in which the cutting tool and the workpiece are chilled to very low temperatures. This chilling halts or retards the chemical reaction between the workpiece and the diamond cutting tool so that wear rates of the diamond tool on previously detrimental materials are comparable with the diamond turning of materials which do not react with diamond. 1 figs.

  11. Hard turning micro-machine tool

    DOEpatents

    DeVor, Richard E; Adair, Kurt; Kapoor, Shiv G

    2013-10-22

    A micro-scale apparatus for supporting a tool for hard turning comprises a base, a pivot coupled to the base, an actuator coupled to the base, and at least one member coupled to the actuator at one end and rotatably coupled to the pivot at another end. A tool mount is disposed on the at least one member. The at least one member defines a first lever arm between the pivot and the tool mount, and a second lever arm between the pivot and the actuator. The first lever arm has a length that is less than a length of the second lever arm. The actuator moves the tool mount along an arc.

  12. Process Damping and Cutting Tool Geometry in Machining

    NASA Astrophysics Data System (ADS)

    Taylor, C. M.; Sims, N. D.; Turner, S.

    2011-12-01

    Regenerative vibration, or chatter, limits the performance of machining processes. Consequences of chatter include tool wear and poor machined surface finish. Process damping by tool-workpiece contact can reduce chatter effects and improve productivity. Process damping occurs when the flank (also known as the relief face) of the cutting tool makes contact with waves on the workpiece surface, created by chatter motion. Tool edge features can act to increase the damping effect. This paper examines how a tool's edge condition combines with the relief angle to affect process damping. An analytical model of cutting with chatter leads to a two-section curve describing how process damped vibration amplitude changes with surface speed for radiussed tools. The tool edge dominates the process damping effect at the lowest surface speeds, with the flank dominating at higher speeds. A similar curve is then proposed regarding tools with worn edges. Experimental data supports the notion of the two-section curve. A rule of thumb is proposed which could be useful to machine operators, regarding tool wear and process damping. The question is addressed, should a tool of a given geometry, used for a given application, be considered as sharp, radiussed or worn regarding process damping.

  13. Automated system for machine tool capacity and utilization

    SciTech Connect

    Bankes, W.F.

    1986-01-01

    An automated system based on Symphony spreadsheet softwre has been developed to monitor machine tool utilization and capacity in a small- to medium-sized machine shop. This application compiles reports on annual machine tool requirements and use from production routing data for a shop producing over 100 different small machined parts with batch sizes ranging from 100 to 1000 parts and up to 25,000 parts per year. The operational routings for approximately 30 parts are currently stored in the system. Levels of utilization are analyzed, which aids in determining the need for additional equipment or multiple workshifts, and thereby helps balance the workload and product flow. Valuable information was compiled in a special report for layout of a new shop facility. Group technology cell arrangements of equipment were analyzed for capacity and utilization. Many Symphony spreadsheet and data base management features were used to produce this program. The final system incorporated menu systems for users unfamiliar with this spreadsheet software.

  14. 25. VIEW OF THE MACHINE TOOL LAYOUT IN ROOMS 244 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    25. VIEW OF THE MACHINE TOOL LAYOUT IN ROOMS 244 AND 296. MACHINES WERE USED FOR STAINLESS STEEL FABRICATION (THE J-LINE). THE ORIGINAL DRAWING HAS BEEN ARCHIVED ON MICROFILM. THE DRAWING WAS REPRODUCED AT THE BEST QUALITY POSSIBLE. LETTERS AND NUMBERS IN THE CIRCLES INDICATE FOOTER AND/OR COLUMN LOCATIONS. - Rocky Flats Plant, General Manufacturing, Support, Records-Central Computing, Southern portion of Plant, Golden, Jefferson County, CO

  15. Method for producing hard-surfaced tools and machine components

    DOEpatents

    McHargue, Carl J.

    1985-01-01

    In one aspect, the invention comprises a method for producing tools and machine components having superhard crystalline-ceramic work surfaces. Broadly, the method comprises two steps: A tool or machine component having a ceramic near-surface region is mounted in ion-implantation apparatus. The region then is implanted with metal ions to form, in the region, a metastable alloy of the ions and said ceramic. The region containing the alloy is characterized by a significant increase in hardness properties, such as microhardness, fracture-toughness, and/or scratch-resistance. The resulting improved article has good thermal stability at temperatures characteristic of typical tool and machine-component uses. The method is relatively simple and reproducible.

  16. Method for producing hard-surfaced tools and machine components

    DOEpatents

    McHargue, C.J.

    1981-10-21

    In one aspect, the invention comprises a method for producing tools and machine components having superhard crystalline-ceramic work surfaces. Broadly, the method comprises two steps: a tool or machine component having a ceramic near-surface region is mounted in ion-implantation apparatus. The region then is implanted with metal ions to form, in the region, a metastable alloy of the ions and said ceramic. The region containing the alloy is characterized by a significant increase in hardness properties, such as microhardness, fracture-toughness, and/or scratch-resistance. The resulting improved article has good thermal stability at temperatures characteristic of typical tool and machine-component uses. The method is relatively simple and reproducible.

  17. Modelling of Tool Wear and Residual Stress during Machining of AISI H13 Tool Steel

    NASA Astrophysics Data System (ADS)

    Outeiro, José C.; Umbrello, Domenico; Pina, José C.; Rizzuti, Stefania

    2007-05-01

    Residual stresses can enhance or impair the ability of a component to withstand loading conditions in service (fatigue, creep, stress corrosion cracking, etc.), depending on their nature: compressive or tensile, respectively. This poses enormous problems in structural assembly as this affects the structural integrity of the whole part. In addition, tool wear issues are of critical importance in manufacturing since these affect component quality, tool life and machining cost. Therefore, prediction and control of both tool wear and the residual stresses in machining are absolutely necessary. In this work, a two-dimensional Finite Element model using an implicit Lagrangian formulation with an automatic remeshing was applied to simulate the orthogonal cutting process of AISI H13 tool steel. To validate such model the predicted and experimentally measured chip geometry, cutting forces, temperatures, tool wear and residual stresses on the machined affected layers were compared. The proposed FE model allowed us to investigate the influence of tool geometry, cutting regime parameters and tool wear on residual stress distribution in the machined surface and subsurface of AISI H13 tool steel. The obtained results permit to conclude that in order to reduce the magnitude of surface residual stresses, the cutting speed should be increased, the uncut chip thickness (or feed) should be reduced and machining with honed tools having large cutting edge radii produce better results than chamfered tools. Moreover, increasing tool wear increases the magnitude of surface residual stresses.

  18. 100. ARAIII. Operations with drilling tool used in machining of ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    100. ARA-III. Operations with drilling tool used in machining of ML-1 pressure vessel. Receptacle contains filings. July 12, 1963. Ineel photo no. 63-4456. Photographer: Benson. - Idaho National Engineering Laboratory, Army Reactors Experimental Area, Scoville, Butte County, ID

  19. Educational Resources for the Machine Tool Industry. Executive Summary.

    ERIC Educational Resources Information Center

    Texas State Technical Coll. System, Waco.

    This document describes the MASTER (Machine Tool Advanced Skills Educational Resources) program, a geographic partnership of seven of the nation's best 2-year technical and community colleges located in seven states. The project developed and disseminated a national training model for manufacturing processes and new technologies within the…

  20. A real-time tool positioning sensor for machine-tools.

    PubMed

    Ruiz, Antonio Ramon Jimenez; Rosas, Jorge Guevara; Granja, Fernando Seco; Honorato, Jose Carlos Prieto; Taboada, Jose Juan Esteve; Serrano, Vicente Mico; Jimenez, Teresa Molina

    2009-01-01

    In machining, natural oscillations, and elastic, gravitational or temperature deformations, are still a problem to guarantee the quality of fabricated parts. In this paper we present an optical measurement system designed to track and localize in 3D a reference retro-reflector close to the machine-tool's drill. The complete system and its components are described in detail. Several tests, some static (including impacts and rotations) and others dynamic (by executing linear and circular trajectories), were performed on two different machine tools. It has been integrated, for the first time, a laser tracking system into the position control loop of a machine-tool. Results indicate that oscillations and deformations close to the tool can be estimated with micrometric resolution and a bandwidth from 0 to more than 100 Hz. Therefore this sensor opens the possibility for on-line compensation of oscillations and deformations.

  1. A Real-Time Tool Positioning Sensor for Machine-Tools

    PubMed Central

    Ruiz, Antonio Ramon Jimenez; Rosas, Jorge Guevara; Granja, Fernando Seco; Honorato, Jose Carlos Prieto; Taboada, Jose Juan Esteve; Serrano, Vicente Mico; Jimenez, Teresa Molina

    2009-01-01

    In machining, natural oscillations, and elastic, gravitational or temperature deformations, are still a problem to guarantee the quality of fabricated parts. In this paper we present an optical measurement system designed to track and localize in 3D a reference retro-reflector close to the machine-tool's drill. The complete system and its components are described in detail. Several tests, some static (including impacts and rotations) and others dynamic (by executing linear and circular trajectories), were performed on two different machine tools. It has been integrated, for the first time, a laser tracking system into the position control loop of a machine-tool. Results indicate that oscillations and deformations close to the tool can be estimated with micrometric resolution and a bandwidth from 0 to more than 100 Hz. Therefore this sensor opens the possibility for on-line compensation of oscillations and deformations. PMID:22408472

  2. Laboratory directed research and development final report: Intelligent tools for on-machine acceptance of precision machined components

    SciTech Connect

    Christensen, N.G.; Harwell, L.D.; Hazelton, A.

    1997-02-01

    On-Machine Acceptance (OMA) is an agile manufacturing concept being developed for machine tools at SNL. The concept behind OMA is the integration of product design, fabrication, and qualification processes by using the machining center as a fabrication and inspection tool. This report documents the final results of a Laboratory Directed Research and Development effort to qualify OMA.

  3. Influence of machining parameters on cutting tool life while machining aluminum alloy fly ash composite

    NASA Astrophysics Data System (ADS)

    Rao, C. R. Prakash; chandra, Poorna; Kiran, R.; Asha, P. B.

    2016-09-01

    Metal matrix composites containing fly ash as reinforcement are primarily preferred because these materials possess lower density and higher strength to weight ratio. The metal matrix composites possess hetrogeneous microstructure which is due to the presence of hard ceramic particles. While turning composites, the catastrophic failure of cutting tools is attributed to the presence of hard particles. Selection of optimal cutting conditions for a given machining process and grade of cutting tools are of utmost importance to enhance the tool life during turning operation. Thus the research work was aimed at the experimental investigation of the cutting tool life while machining aluminum alloy composite containing 0-15% fly-ash. The experiments carried out following ISO3685 standards. The carbide inserts of grade K10 and style CGGN120304 were the turning tools. The cutting speed selected was between 200m/min to 500m/min in step of 100m/min, feed of 0.08 & 0.16 mm/revolution and constant depth of cut of 1.0 mm. The experimental results revealed that the performance of K10 grade carbide insert found better while machining composite containing 5% filler, at all cutting speeds and 0.08mm/revolution feed. The failures of carbide tools are mainly due to notch wear followed by built up edge and edge chipping.

  4. Sequential Indentation Tests to Investigate the Influence of Confining Stress on Rock Breakage by Tunnel Boring Machine Cutter in a Biaxial State

    NASA Astrophysics Data System (ADS)

    Liu, Jie; Cao, Ping; Han, Dongya

    2016-04-01

    The influence of confining stress on rock breakage by a tunnel boring machine cutter was investigated by conducting sequential indentation tests in a biaxial state. Combined with morphology measurements of breaking grooves and an analysis of surface and internal crack propagation between nicks, the effects of maximum confining stress and minimum stress on indentation efficiency, crack propagation and chip formation were investigated. Indentation tests and morphology measurements show that increasing a maximum confining stress will result in increased consumed energy in indentations, enlarged groove volumes and promoted indentation efficiency when the corresponding minimum confining stress is fixed. The energy consumed in indentations will increase with increase in minimum confining stress, however, because of the decreased groove volumes as the minimum confining stress increases, the efficiency will decrease. Observations of surface crack propagation show that more intensive fractures will be induced as the maximum confining stress increases, whereas the opposite occurs for an increase of minimum confining stress. An observation of the middle section, cracks and chips shows that as the maximum confining stress increases, chips tend to form in deeper parts when the minimum confining stress is fixed, whereas they tend to formed in shallower parts as the minimum confining stress increases when the maximum confining stress is fixed.

  5. Mississippi Curriculum Framework for Machine Tool Operation/Machine Shop and Tool and Die Making Technology Cluster (Program CIP: 48.0507--Tool and Die Maker/Technologist) (Program CIP: 48.0503--Machine Shop Assistant). Postsecondary Programs.

    ERIC Educational Resources Information Center

    Mississippi Research and Curriculum Unit for Vocational and Technical Education, State College.

    This document, which is intended for use by community and junior colleges throughout Mississippi, contains curriculum frameworks for the course sequences in the machine tool operation/machine tool and tool and die making technology programs cluster. Presented in the introductory section are a framework of courses and programs, description of the…

  6. Calibration of rotary joints in multi-axis machine tools

    NASA Astrophysics Data System (ADS)

    Khan, Abdul Wahid; Liu, Fei; Chen, Wuyi

    2009-05-01

    A novel technique is developed and implemented for error quantification in a rotary joint of a multi-axis machine tool by using a calibrated double ball bar (DBB) system as a working standard. This technique greatly simplified the measurement setup requirement and accelerated the calibration of rotary joints. In addition it is highly economical by reducing the complex optics and eliminating the usage of various tooling, instrumentation and accessories. This methodology is capable of measuring the five degree of freedom (DOF) errors out of 6DOF of a rotary joint by using the calibrated DBB system and a point locating fixture. The methodology is implemented on rotary joints of a five axis CNC machine tools. Equation solvers and error modeling technique are implemented and validity of the methodology and authenticity of the results obtained are tested through simulation in UG and Matlab software. The methodology is found extremely feasible pragmatic, quite simple, efficient and easy to use for error characterization of rotary joints of multi axis machine tools.

  7. Real-time machine tool chatter identification and control system

    NASA Astrophysics Data System (ADS)

    Zhang, Shilong

    1997-05-01

    Chatter in machining processes is one of the most important factors limiting production rates. In order to suppress machine tool chatter during orthogonal cutting processes, a real time active chatter controller is designed and implemented that is able to adopt to the continuously changing machining parameters. An electro-hydraulic servo system is used to control the movement of the cutting tool. The cutting force, workpiece acceleration, and tool displacement are measured in real time. The transfer function of the workpiece is estimated by using the cutting force and the acceleration of the workpiece. All the digital signal acquisition and processing tasks are performed by a digital signal processor (MicroStar DAP3200a/415). The digital controller is designed such that the servo/actuator dynamics is adjusted to match the workpiece dynamics to suppress chatter. To make the controller adaptive to the changing dynamics of the workpiece, a recursive least square technique is used to identify the workpiece dynamics in real time. The estimated workpiece dynamics parameters are then used in the digital controller to calculate a new servo output, thus controlling the tool movement. Simulations show that chatter can be suppressed successfully by using this method. Experiments agree well with simulations.

  8. Machine Tool User Cylindrical Die Rolling Performance Support System

    SciTech Connect

    Bohley, M.C.; Grothe, V.D.

    1998-08-06

    This project was initiated to provide the machine tool industry and the DOE a method for evaluating educating potential users about various aspects of the cylindrical die rolling process including: characteristics of the cylindrical die rolling processes, major productivity and material savings benefits, advantages for use in the fastener industry, production capabilities based on part parameters, and production capabilities based on machine specifications. AlliedSignal Federal Manufacturing and Technologies (ASFM and T) utilized data provided by Kinefac Corporation to develop an interactive performance support system. AlliedSignal developed one complete branch of the program and Kinefac will develop the remaining two branches. Macromedia Authorware version 3.5 and Microsoft Access version 7.0 were selected for development tools. These software tools maximize continued program development ease and program management with future machine technology advancements. Using this authoring tool and the external database resulted in development of a product that has many potential uses within the manufacturing industry. Source code for the product can be used as a template for other applications is reusable and can provide potential solutions to non-manufacturing needs. The final product will be released on CD-ROM.

  9. Machine Learning: A Crucial Tool for Sensor Design

    PubMed Central

    Zhao, Weixiang; Bhushan, Abhinav; Santamaria, Anthony D.; Simon, Melinda G.; Davis, Cristina E.

    2009-01-01

    Sensors have been widely used for disease diagnosis, environmental quality monitoring, food quality control, industrial process analysis and control, and other related fields. As a key tool for sensor data analysis, machine learning is becoming a core part of novel sensor design. Dividing a complete machine learning process into three steps: data pre-treatment, feature extraction and dimension reduction, and system modeling, this paper provides a review of the methods that are widely used for each step. For each method, the principles and the key issues that affect modeling results are discussed. After reviewing the potential problems in machine learning processes, this paper gives a summary of current algorithms in this field and provides some feasible directions for future studies. PMID:20191110

  10. Error compensation for thermally induced errors on a machine tool

    SciTech Connect

    Krulewich, D.A.

    1996-11-08

    Heat flow from internal and external sources and the environment create machine deformations, resulting in positioning errors between the tool and workpiece. There is no industrially accepted method for thermal error compensation. A simple model has been selected that linearly relates discrete temperature measurements to the deflection. The biggest problem is how to locate the temperature sensors and to determine the number of required temperature sensors. This research develops a method to determine the number and location of temperature measurements.

  11. Prediction Of Abrasive And Diffusive Tool Wear Mechanisms In Machining

    NASA Astrophysics Data System (ADS)

    Rizzuti, S.; Umbrello, D.

    2011-01-01

    Tool wear prediction is regarded as very important task in order to maximize tool performance, minimize cutting costs and improve the quality of workpiece in cutting. In this research work, an experimental campaign was carried out at the varying of cutting conditions with the aim to measure both crater and flank tool wear, during machining of an AISI 1045 with an uncoated carbide tool P40. Parallel a FEM-based analysis was developed in order to study the tool wear mechanisms, taking also into account the influence of the cutting conditions and the temperature reached on the tool surfaces. The results show that, when the temperature of the tool rake surface is lower than the activation temperature of the diffusive phenomenon, the wear rate can be estimated applying an abrasive model. In contrast, in the tool area where the temperature is higher than the diffusive activation temperature, the wear rate can be evaluated applying a diffusive model. Finally, for a temperature ranges within the above cited values an adopted abrasive-diffusive wear model furnished the possibility to correctly evaluate the tool wear phenomena.

  12. Decorating Cutting as New Approach to Machine Tool System Dynamics

    NASA Astrophysics Data System (ADS)

    Murcinkova, Zuzana; Vasilko, Karol

    2014-12-01

    The paper presents so called decorating cutting focused on turning. It uses self-excited vibrations that are typical for turning and other types of cutting operations. The decorating turning do not utilize setting of unstable technological conditions of cutting process but it actively use the acting of cutting force on machine tool without generation of unwanted chatter vibrations. The special tool fixture was developed to utilize self-excited vibrations invoked by periodical changeability of cutting force by cutting process itself. Thus the typical texture of surface appears. The various macro/micro-textures of surfaces can be applied either for decorating purpose or for better holding of oil film.

  13. Method and apparatus for characterizing and enhancing the dynamic performance of machine tools

    DOEpatents

    Barkman, William E; Babelay, Jr., Edwin F

    2013-12-17

    Disclosed are various systems and methods for assessing and improving the capability of a machine tool. The disclosure applies to machine tools having at least one slide configured to move along a motion axis. Various patterns of dynamic excitation commands are employed to drive the one or more slides, typically involving repetitive short distance displacements. A quantification of a measurable merit of machine tool response to the one or more patterns of dynamic excitation commands is typically derived for the machine tool. Examples of measurable merits of machine tool performance include dynamic one axis positional accuracy of the machine tool, dynamic cross-axis stability of the machine tool, and dynamic multi-axis positional accuracy of the machine tool.

  14. On the suction drill as an effective tool to get rid of bore debris in a narrow deep borehole

    NASA Astrophysics Data System (ADS)

    Faßwald, J.; Kömle, N.; Bentley, M.

    2011-10-01

    In this experimental study a novel method for the removal of bore debris from narrow and deep boreholes is described. The idea is to use a constant flow of inert gas (e.g. N2) to transport the fine bore debris produced by a drill head to the surface and thereby clear the bore hole from the solid material. A theoretical study [1] has previously predicted that it should be possible to construct a system able to transport particles in the micrometer to millimeter range along the vertical direction over many meters - without consuming unreasonable amounts of gas.Such a system could be of great interest for drilling and sampling on the Moon, Mars and small bodies. In order to verify this statement experimentally, a series of laboratory tests was performed. The experimental setup consists of the following main components: (i) a gas regulation system allowing accurate measurement and control of the inlet gas flux and (ii) a device representing the suction drill. The "drill" consists of a 45 cm long Plexiglas sheath within which a central metal tube leads gas to the bottom of a (simulated) borehole, where it is diverted through thin outlet openings to flow back up the tube, driving out debris particles as it does so. Experiments with two particular sample materials were performed, namely (i) glass beads with a size range of 0.25 mm - 0.50 mm and (ii) the standardised lunar analog material JSC-1A, which is a milled basaltic lava with an average particle size of about 0.1 mm. In both cases the suction mechanism under vacuum worked very well and the theoretical predictions were largely confirmed. Similar results were obtained for JSC-1A samples and glass beads, although in case of the lunar analog material adhesive forces among the irregular particles might hinder the transport. The conclusion from our experiments is that suction of particles from deep bore holes is an effective method and needs rather moderate resources of gas supply. Thus it may be better suited for

  15. Method and apparatus for characterizing and enhancing the functional performance of machine tools

    DOEpatents

    Barkman, William E; Babelay, Jr., Edwin F; Smith, Kevin Scott; Assaid, Thomas S; McFarland, Justin T; Tursky, David A; Woody, Bethany; Adams, David

    2013-04-30

    Disclosed are various systems and methods for assessing and improving the capability of a machine tool. The disclosure applies to machine tools having at least one slide configured to move along a motion axis. Various patterns of dynamic excitation commands are employed to drive the one or more slides, typically involving repetitive short distance displacements. A quantification of a measurable merit of machine tool response to the one or more patterns of dynamic excitation commands is typically derived for the machine tool. Examples of measurable merits of machine tool performance include workpiece surface finish, and the ability to generate chips of the desired length.

  16. On Electro Discharge Machining of Inconel 718 with Hollow Tool

    NASA Astrophysics Data System (ADS)

    Rajesha, S.; Sharma, A. K.; Kumar, Pradeep

    2012-06-01

    Inconel 718 is a nickel-based alloy designed for high yield, tensile, and creep-rupture properties. This alloy has been widely used in jet engines and high-speed airframe parts in aeronautic application. In this study, electric discharge machining (EDM) process was used for machining commercially available Inconel 718. A copper electrode with 99.9% purity having tubular cross section was employed to machine holes of 20 mm height and 12 mm diameter on Inconel 718 workpieces. Experiments were planned using response surface methodology (RSM). Effects of five major process parameters—pulse current, duty factor, sensitivity control, gap control, and flushing pressure on the process responses—material removal rate (MRR) and surface roughness (SR) have been discussed. Mathematical models for MRR and SR have been developed using analysis of variance. Influences of process parameters on tool wear and tool geometry have been presented with the help of scanning electron microscope (SEM) micrographs. Analysis shows significant interaction effect of pulse current and duty factor on MRR yielding a wide range from 14.4 to 22.6 mm3/min, while pulse current remains the most contributing factor with approximate changes in the MRR and SR of 48 and 37%, respectively, corresponding to the extreme values considered. Interactions of duty factor and flushing pressure yield a minimum surface roughness of 6.2 μm. The thickness of the sputtered layer and the crack length were found to be functions of pulse current. The hollow tool gets worn out on both the outer and the inner edges owing to spark erosion as well as abrasion due to flow of debris.

  17. Reducing maintenance costs in agreement with CNC machine tools reliability

    NASA Astrophysics Data System (ADS)

    Ungureanu, A. L.; Stan, G.; Butunoi, P. A.

    2016-08-01

    Aligning maintenance strategy with reliability is a challenge due to the need to find an optimal balance between them. Because the various methods described in the relevant literature involve laborious calculations or use of software that can be costly, this paper proposes a method that is easier to implement on CNC machine tools. The new method, called the Consequence of Failure Analysis (CFA) is based on technical and economic optimization, aimed at obtaining a level of required performance with minimum investment and maintenance costs.

  18. Water jet assisted tunnel boring

    SciTech Connect

    Ozdemir, L.

    1984-06-21

    Mechanical tunnel boring has experienced significant growth over the last two decades. Improved machine design and performance coupled with a better understanding of factors affecting boreability have contributed to a dramatic increase in the number of machine bored tunnels. Today, tunnel boring machines (TBMs) are finding widespread application in various sectors of underground construction industry, both civil and mining. Most of the hard rock formations considered unsuited to mechanical boring only a few years ago are now excavated with TBMs with favorable economics compared to conventional drill and blast methods. Despite the advancements accomplished, TBMs need further improvements in design and operation to exend their capabilities and to reduce excavation costs, particularly in hard, abrasive rocks. The design of TBMs has presently reached a state where no additional major breakthroughs are anticipated in the near future. The cutter material appears to be the major obstacle to achieving further performance improvements. The amount of load which the cutters can sustain with acceptable levels of wear is the limiting factor determining the magnitude of the power that can be placed on a TBM. In fact, most present day TBMs can generate more thrust and torque than the individual cutters are capable of supporting.

  19. KEY COMPARISON: Final report on CCL-K6: Calibration of coordinate measuring machine two-dimensional artifacts (ball & bore plates)

    NASA Astrophysics Data System (ADS)

    Viliesid, Miguel

    2009-01-01

    The Mutual Recognition Arrangement of the CIPM indicates that a metrological equivalence of national measurement standards and calibration certificates issued by national metrology institutes (NMIs) should be established by a set of key comparisons chosen and organized by the Consultative Committees of the Comité Internationale des Poids et Mesures on key techniques. The CCL (Comité Consultative de Longueur), identified several key comparisons in the field of dimensional metrology. In particular, it decided that a coordinate measuring machine (CMM) two-dimensional (2-D) artifact should be carried out. CENAM (Centro Nacional de Metrología) was designated as pilot laboratory and NMIs of signatories of the Metre Convention were invited to participate. The comparison is aimed to support the Calibration and Measurement Capabilities (CMCs) claims of NMIs for CMM 2-D standards calibration. Twelve NMIs from four Regional Metrology Organizations finished the comparison and one withdrew. The final participants were as follows: NMIA (CSIRO), Australia INMS-NRC, Canada NIM, China CMI, Czech Republic BNM-LNE, France PTB, Germany NMIJ (NRLM), Japan NMi, Netherlands VNIIM, Russia NPL, United Kingdom NIST, USA (1) CENAM, Mexico (1). A Draft B report was circulated among the participants and, after review and approval by all of the participants, it became the final report. It comprises all the information about the comparison: the measurement results, the choice of a Key Comparison Reference Value, the estimation of its uncertainty, the performance of each participant with respect to this value and the Birge ratio for each measurand of the two artifacts. It was decided afterwards at CCL that the exercise be classed as a supplementary comparison but the reference of CCL-K6 was kept. In an Appendix the equivalences of all measurands of each laboratory with respect to the reference value are reported for both artifacts, as well as the pairwise equivalences between laboratories for

  20. Machine tool accuracy characterization workshops. Final report, May 5, 1992--November 5 1993

    SciTech Connect

    1995-01-06

    The ability to assess the accuracy of machine tools is required by both tool builders and users. Builders must have this ability in order to predict the accuracy capability of a machine tool for different part geometry`s, to provide verifiable accuracy information for sales purposes, and to locate error sources for maintenance, troubleshooting, and design enhancement. Users require the same ability in order to make intelligent choices in selecting or procuring machine tools, to predict component manufacturing accuracy, and to perform maintenance and troubleshooting. In both instances, the ability to fully evaluate the accuracy capabilities of a machine tool and the source of its limitations is essential for using the tool to its maximum accuracy and productivity potential. This project was designed to transfer expertise in modern machine tool accuracy testing methods from LLNL to US industry, and to educate users on the use and application of emerging standards for machine tool performance testing.

  1. Prospects for chaos control of machine tool chatter

    SciTech Connect

    Hively, L.M.; Protopopescu, V.A.; Clapp, N.E.; Daw, C.S.

    1998-06-01

    The authors analyze the nonlinear tool-part dynamics during turning of stainless steel in the nonchatter and chatter regimes, toward the ultimate objective of chatter control. Their previous work analyzed tool acceleration in three dimensions at four spindle speeds. In the present work, the authors analyze the machining power and obtain nonlinear measures of this power. They also calculate the cycle-to-cycle energy for the turning process. Return maps for power cycle times do not reveal fixed points or (un)stable manifolds. Energy return maps do display stable and unstable directions (manifolds) to and from an unstable period-1 orbit, which is the dominant periodicity. Both nonchatter and chatter dynamics have the unusual feature of arriving at the unstable period-1 fixed point and departing from that fixed point of the energy return map in a single step. This unusual feature makes chaos maintenance, based on the well-known Ott-Grebogi-Yorke scheme, a very difficult option for chatter suppression. Alternative control schemes, such as synchronization of the tool-part motion to prerecorded nonchatter dynamics or dynamically damping the period-1 motion, are briefly discussed.

  2. 38. METAL WORKING TOOLS AND MACHINES ADJACENT TO THE CIRCA ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    38. METAL WORKING TOOLS AND MACHINES ADJACENT TO THE CIRCA 1900 MICHIGAN MACHINERY MFG. CO. PUNCH PRESS NEAR THE CENTER OF THE FACTORY BUILDING. AT THE LEFT FOREGROUND IS A MOVABLE TIRE BENDER FOR SHAPING ELI WINDMILL WHEEL RIMS. AT THE CENTER IS A FLOOR-MOUNTED CIRCA 1900 SNAG GRINDER OF THE TYPE USED FOR SMOOTHING ROUGH CASTINGS. ON THE WHEELED WORK STATION IS A SUNNEN BUSHING GRINDER, BEHIND WHICH IS A TRIPOD CHAIN VICE. IN THE CENTER BACKGROUND IS A WOODEN CHEST OF DRAWERS WHICH CONTAINS A 'RAG DRAWER' STILL FILLED WITH CLOTH RAGS PLACED IN THE FACTORY BUILDING AT THE INSISTENCE OF LOUISE (MRS. ARTHUR) KREGEL FOR THE CONVENIENCE AND CLEANLINESS OF WORKERS. IN THE LEFT BACKGROUND IS A CIRCA 1900 CROSS-CUTOFF CIRCULAR SAW. - Kregel Windmill Company Factory, 1416 Central Avenue, Nebraska City, Otoe County, NE

  3. Coupling for joining a ball nut to a machine tool carriage

    DOEpatents

    Gerth, Howard L.

    1979-01-01

    The present invention relates to an improved coupling for joining a lead screw ball nut to a machine tool carriage. The ball nut is coupled to the machine tool carriage by a plurality of laterally flexible bolts which function as hinges during the rotation of the lead screw for substantially reducing lateral carriage movement due to wobble in the lead screw.

  4. Advancing Research in Second Language Writing through Computational Tools and Machine Learning Techniques: A Research Agenda

    ERIC Educational Resources Information Center

    Crossley, Scott A.

    2013-01-01

    This paper provides an agenda for replication studies focusing on second language (L2) writing and the use of natural language processing (NLP) tools and machine learning algorithms. Specifically, it introduces a range of the available NLP tools and machine learning algorithms and demonstrates how these could be used to replicate seminal studies…

  5. Machine and Woodworking Tool Safety. Module SH-24. Safety and Health.

    ERIC Educational Resources Information Center

    Center for Occupational Research and Development, Inc., Waco, TX.

    This student module on machine and woodworking tool safety is one of 50 modules concerned with job safety and health. This module discusses specific practices and precautions concerned with the efficient operation and use of most machine and woodworking tools in use today. Following the introduction, 13 objectives (each keyed to a page in the…

  6. Effects of machining parameters on tool life and its optimization in turning mild steel with brazed carbide cutting tool

    NASA Astrophysics Data System (ADS)

    Dasgupta, S.; Mukherjee, S.

    2016-09-01

    One of the most significant factors in metal cutting is tool life. In this research work, the effects of machining parameters on tool under wet machining environment were studied. Tool life characteristics of brazed carbide cutting tool machined against mild steel and optimization of machining parameters based on Taguchi design of experiments were examined. The experiments were conducted using three factors, spindle speed, feed rate and depth of cut each having three levels. Nine experiments were performed on a high speed semi-automatic precision central lathe. ANOVA was used to determine the level of importance of the machining parameters on tool life. The optimum machining parameter combination was obtained by the analysis of S/N ratio. A mathematical model based on multiple regression analysis was developed to predict the tool life. Taguchi's orthogonal array analysis revealed the optimal combination of parameters at lower levels of spindle speed, feed rate and depth of cut which are 550 rpm, 0.2 mm/rev and 0.5mm respectively. The Main Effects plot reiterated the same. The variation of tool life with different process parameters has been plotted. Feed rate has the most significant effect on tool life followed by spindle speed and depth of cut.

  7. 21. INTERIOR VIEW OF THE MACHINE SHOP LOOKING SOUTH. FROM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    21. INTERIOR VIEW OF THE MACHINE SHOP LOOKING SOUTH. FROM LEFT TO RIGHT, PULLEY'S ABOVE FOR THE LATHE BELOW, ENTRANCE TO THE ELECTRICAL MOTOR ROOM, BORING MACHINE, PLANER, TOOL, BENCH AGAINST THE BACK WALL, DOORWAY INTO THE ANNEX, LONG LATHE. WOOD STOVE IN THE FOREGROUND RIGHT. - Standard Gold Mill, East of Bodie Creek, Northeast of Bodie, Bodie, Mono County, CA

  8. The development of a two-component force dynamometer and tool control system for dynamic machine tool research

    NASA Technical Reports Server (NTRS)

    Sutherland, I. A.

    1973-01-01

    The development is presented of a tooling system that makes a controlled sinusoidal oscillation simulating a dynamic chip removal condition. It also measures the machining forces in two mutually perpendicular directions without any cross sensitivity.

  9. The in-situ 3D measurement system combined with CNC machine tools

    NASA Astrophysics Data System (ADS)

    Zhao, Huijie; Jiang, Hongzhi; Li, Xudong; Sui, Shaochun; Tang, Limin; Liang, Xiaoyue; Diao, Xiaochun; Dai, Jiliang

    2013-06-01

    With the development of manufacturing industry, the in-situ 3D measurement for the machining workpieces in CNC machine tools is regarded as the new trend of efficient measurement. We introduce a 3D measurement system based on the stereovision and phase-shifting method combined with CNC machine tools, which can measure 3D profile of the machining workpieces between the key machining processes. The measurement system utilizes the method of high dynamic range fringe acquisition to solve the problem of saturation induced by specular lights reflected from shiny surfaces such as aluminum alloy workpiece or titanium alloy workpiece. We measured two workpieces of aluminum alloy on the CNC machine tools to demonstrate the effectiveness of the developed measurement system.

  10. Haptics-Augmented Simple-Machine Educational Tools.

    ERIC Educational Resources Information Center

    Williams, Robert L., II; Chen, Meng-Yun; Seaton, Jeffrey M.

    2003-01-01

    Describes a unique project using commercial haptic interfaces to augment the teaching of simple machines in elementary school. Suggests that the use of haptics in virtual simple-machine simulations has the potential for deeper, more engaging learning. (Contains 13 references.) (Author/YDS)

  11. Multimode vibration reduction concept for machine tools and automotive applications

    NASA Astrophysics Data System (ADS)

    Neugebauer, Reimund; Drossel, Welf-Guntram; Kranz, Burkhard; Kunze, Holger

    2005-05-01

    This paper reports a numerical and experimental study on a new multi mode vibration reduction concept for struts of machine tools or shafts of automotives. The example described in detail validates this new concept for high dynamic parallel kinematic struts. The structural advantages of parallel kinematic mechanisms are undisputed. However statical and dynamical bending and torsional loads must be considered during the design process of the structure and thus effect the shape of the strut geometry. The here described new actuator concept for multi mode vibration reduction is to influence these bending and torsional loads. It uses piezopatches based on the MFC technology licensed by NASA. Initial simulation and experimental tests were done at an one side clamped aluminium beam with applicated 45°-MFC's on both sides. Simulation results show, that driving the piezos in opposite direction leads to a bending deflection of the beam, driving them in the same phase leads to a torsional deflection of the aluminium beam. Experimental measurements confirm the simulation results. The benefit we get is a decreased number of actuators for multimode vibration reduction. Likewise these actuators allow the separation or selective combination of bending and torsion. This new actuation concept is not limited on beams. Further simulations for cylindrical struts result in a design of a MFC-ring with eight segments with changing fiber orientation for separation of bending and torsion on struts and shafts. The selective controlled activation of each of the segments leads to bending in x-direction, bending in y-direction or torsion.

  12. Foam-machining tool with eddy-current transducer

    NASA Technical Reports Server (NTRS)

    Copper, W. P.

    1975-01-01

    Three-cutter machining system for foam-covered tanks incorporates eddy-current sensor. Sensor feeds signal to numerical controller which programs rotational and vertical axes of sensor travel, enabling cutterhead to profile around tank protrusions.

  13. Comparison between laser interferometric and calibrated artifacts for the geometric test of machine tools

    NASA Astrophysics Data System (ADS)

    Sousa, Andre R.; Schneider, Carlos A.

    2001-09-01

    A touch probe is used on a 3-axis vertical machine center to check against a hole plate, calibrated on a coordinate measuring machine (CMM). By comparing the results obtained from the machine tool and CMM, the main machine tool error components are measured, attesting the machine accuracy. The error values can b used also t update the error compensation table at the CNC, enhancing the machine accuracy. The method is easy to us, has a lower cost than classical test techniques, and preliminary results have shown that its uncertainty is comparable to well established techniques. In this paper the method is compared with the laser interferometric system, regarding reliability, cost and time efficiency.

  14. Machine Tool Technology. Automatic Screw Machine Troubleshooting & Set-Up Training Outlines [and] Basic Operator's Skills Set List.

    ERIC Educational Resources Information Center

    Anoka-Hennepin Technical Coll., Minneapolis, MN.

    This set of two training outlines and one basic skills set list are designed for a machine tool technology program developed during a project to retrain defense industry workers at risk of job loss or dislocation because of conversion of the defense industry. The first troubleshooting training outline lists the categories of problems that develop…

  15. 76 FR 5832 - International Business Machines (IBM), Software Group Business Unit, Optim Data Studio Tools QA...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-02-02

    ... November 17, 2010 (75 FR 70296). The negative determination of the TAA petition filed on behalf of workers at International Business Machines (IBM), Software Group Business Unit, Optim Data Studio Tools QA... Employment and Training Administration International Business Machines (IBM), Software Group Business...

  16. 12. TOOL ROOM SHOWING LANDIS MACHINE CO. BOL/T THREADER (L), ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. TOOL ROOM SHOWING LANDIS MACHINE CO. BOL/T THREADER (L), OSTER MANUFACTURING CO. PIPE MASTER (R), AND OLDMAN KINK, A SHOP-MADE WELDING STRENGTH TESTER (L, BACKGROUND). VIEW NORTHEAST - Oldman Boiler Works, Office/Machine Shop, 32 Illinois Street, Buffalo, Erie County, NY

  17. 6. VIEW OF BORING MILL. Chuck action of locomotive wheel ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. VIEW OF BORING MILL. Chuck action of locomotive wheel Wheel weight 1200 pounds, 3'-0' diameter. Table 53' in diameter Wheel is 48'. Largest hole that can be bored is 9-1/2' plus (GE axle is 10'). - Juniata Shops, Erecting Shop & Machine Shop, East of Fourth Avenue, between Fourth & Fifth Streets, Altoona, Blair County, PA

  18. Engineered Protein Machines: Emergent Tools for Synthetic Biology.

    PubMed

    Glasscock, Cameron J; Lucks, Julius B; DeLisa, Matthew P

    2016-01-21

    Nature has evolved an array of intricate protein assemblies that work together to perform the chemistry that maintains life. These protein machines function with exquisite specificity and coordination to accomplish their tasks, from DNA and RNA synthesis to protein folding and post-translational modifications. Despite their complexity, synthetic biologists have succeeded in redesigning many aspects of these molecular machines. For example, natural DNA polymerases have now been engineered to catalyze the synthesis of alternative genetic polymers called XNAs, orthogonal RNA polymerases and ribosomes have been engineered to enable the construction of genetic logic gates, and protein biogenesis machinery such as chaperonins and protein translocons have been repurposed to improve folding and expression of recombinant proteins. In this Review, we highlight the progress made in understanding, engineering, and repurposing bacterial protein machines for use in synthetic biology and biotechnology.

  19. Effect of Flexural Rigidity of Tool on Machining Accuracy during Microgrooving by Ultrasonic Vibration Cutting Method

    NASA Astrophysics Data System (ADS)

    Furusawa, Toshiaki

    2010-12-01

    It is necessary to form fine holes and grooves by machining in the manufacture of equipment in the medical or information field and the establishment of such a machining technology is required. In micromachining, the use of the ultrasonic vibration cutting method is expected and examined. In this study, I experimentally form microgrooves in stainless steel SUS304 by the ultrasonic vibration cutting method and examine the effects of the shape and material of the tool on the machining accuracy. As a result, the following are clarified. The evaluation of the machining accuracy of the straightness of the finished surface revealed that there is an optimal rake angle of the tools related to the increase in cutting resistance as a result of increases in work hardening and the cutting area. The straightness is improved by using a tool with low flexural rigidity. In particular, Young's modulus more significantly affects the cutting accuracy than the shape of the tool.

  20. New Accessory for Cleaning the Inside of the Machine Tool Cavity

    SciTech Connect

    Lazarus, Lloyd

    2009-04-21

    The best way to extend the life of a metalworking fluid (MWF) is to make sure the machine tool and MWF delivery system are properly cleaned at least once per year. The dilemma the MWF manager is faced with is: How does one clean the machine tool and the MWF system on a large machine tool with an enclosure in a timely manner without impacting production schedules? Remember the walls and roof of the machine enclosure are coated with a film of dried contaminated MWF that must also be removed. If not removed, the deposits on these surfaces can recontaminate the fresh charge of MWF. I have found a product that with this revised procedure helps to shorten the machine tool down time involved with machine cleaning. (1) Discuss with your MWF supplier if they have a machine cleaning product that can be used with your current water based MWF during normal machining operations. Most MWF manufacturers have a machine cleaner that can be used at a lower concentration (1-2% vs. 5%) and can be used while still making production parts for a short period of time (usually 24-48 hours). (2) Make sure this machine cleaner is compatible with the work-piece material you are machining into product. Most cleaners are compatible with ferrous alloys. Because of the increased alkalinity of the fluid you might experience staining if you are machining copper or aluminum alloys. (3) Remove the chips from the chips pans and fluid channels. (4) During off shift hours circulate the MWF using a new product marketed by Rego-Fix called a 'Hydroball'. This device has a 5/8 inch diameter straight shank which allows it to be installed in any collet or solid quick change tool holder. It has multiple nozzles so that the user can control the spray pattern generated when the MWF is circulated. It allows the user to utilize the high pressure, through spindle MWF delivery capability of your machine tool for cleaning purposes. The high pressure MWF system can now be effectively used for cleaning purposes. This

  1. Programmable phase plate for tool modification in laser machining applications

    DOEpatents

    Thompson Jr., Charles A.; Kartz, Michael W.; Brase, James M.; Pennington, Deanna; Perry, Michael D.

    2004-04-06

    A system for laser machining includes a laser source for propagating a laser beam toward a target location, and a spatial light modulator having individual controllable elements capable of modifying a phase profile of the laser beam to produce a corresponding irradiance pattern on the target location. The system also includes a controller operably connected to the spatial light modulator for controlling the individual controllable elements. By controlling the individual controllable elements, the phase profile of the laser beam may be modified into a desired phase profile so as to produce a corresponding desired irradiance pattern on the target location capable of performing a machining operation on the target location.

  2. High accurate interpolation of NURBS tool path for CNC machine tools

    NASA Astrophysics Data System (ADS)

    Liu, Qiang; Liu, Huan; Yuan, Songmei

    2016-06-01

    Feedrate fluctuation caused by approximation errors of interpolation methods has great effects on machining quality in NURBS interpolation, but few methods can efficiently eliminate or reduce it to a satisfying level without sacrificing the computing efficiency at present. In order to solve this problem, a high accurate interpolation method for NURBS tool path is proposed. The proposed method can efficiently reduce the feedrate fluctuation by forming a quartic equation with respect to the curve parameter increment, which can be efficiently solved by analytic methods in real-time. Theoretically, the proposed method can totally eliminate the feedrate fluctuation for any 2nd degree NURBS curves and can interpolate 3rd degree NURBS curves with minimal feedrate fluctuation. Moreover, a smooth feedrate planning algorithm is also proposed to generate smooth tool motion with considering multiple constraints and scheduling errors by an efficient planning strategy. Experiments are conducted to verify the feasibility and applicability of the proposed method. This research presents a novel NURBS interpolation method with not only high accuracy but also satisfying computing efficiency.

  3. Atwood's Machine as a Tool to Introduce Variable Mass Systems

    ERIC Educational Resources Information Center

    de Sousa, Celia A.

    2012-01-01

    This article discusses an instructional strategy which explores eventual similarities and/or analogies between familiar problems and more sophisticated systems. In this context, the Atwood's machine problem is used to introduce students to more complex problems involving ropes and chains. The methodology proposed helps students to develop the…

  4. A Comparative Study of Teacher Education Institutions and Machine Tool Manufacturers to Determine Course Content for a Machine Tool Maintenance Course in the Woodworking Area.

    ERIC Educational Resources Information Center

    Polette, Douglas Lee

    To determine what type of maintenance training the prospective industrial arts teacher should receive in the woodworking area and how this information should be taught, a research instrument was constructed using information obtained from a review of relevant literature. Specific data on machine tool maintenance was gathered by the use of two…

  5. 8. VIEW OF WHEEL RACK FOR BORING MILL. Fork loading ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    8. VIEW OF WHEEL RACK FOR BORING MILL. Fork loading crane, manufactured by Cleveland Tramrail, 2-1/2 ton capacity. - Juniata Shops, Erecting Shop & Machine Shop, East of Fourth Avenue, between Fourth & Fifth Streets, Altoona, Blair County, PA

  6. 9. VIEW OF WHEEL RACK FOR BORING MILL. Fork loading ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    9. VIEW OF WHEEL RACK FOR BORING MILL. Fork loading crane, manufactured by Cleveland Tramrail, 2-1/2 ton capacity. - Juniata Shops, Erecting Shop & Machine Shop, East of Fourth Avenue, between Fourth & Fifth Streets, Altoona, Blair County, PA

  7. Investigation on the Surface Integrity and Tool Wear in Cryogenic Machining

    SciTech Connect

    Dutra Xavier, Sandro E.; Delijaicov, Sergio; Farias, Adalto de; Stipkovic Filho, Marco; Ferreira Batalha, Gilmar

    2011-01-17

    This work aimed to study the influences of cryogenic cooling on tool wear, comparing it to dry machining during on the surface integrity of test circular steel SAE 52100 hardened to 62 HRC, during the turning of the face, with the use of special PcBN, using liquid nitrogen with cooler. The surface integrity parameters analyzed were: surface roughness and white layer and tool wear. The results of the present work indicated reduction in tool wear, which enhance the tool life.

  8. Characterizing EMG data using machine-learning tools.

    PubMed

    Yousefi, Jamileh; Hamilton-Wright, Andrew

    2014-08-01

    Effective electromyographic (EMG) signal characterization is critical in the diagnosis of neuromuscular disorders. Machine-learning based pattern classification algorithms are commonly used to produce such characterizations. Several classifiers have been investigated to develop accurate and computationally efficient strategies for EMG signal characterization. This paper provides a critical review of some of the classification methodologies used in EMG characterization, and presents the state-of-the-art accomplishments in this field, emphasizing neuromuscular pathology. The techniques studied are grouped by their methodology, and a summary of the salient findings associated with each method is presented.

  9. Bores In The Mesosphere

    NASA Astrophysics Data System (ADS)

    Smith, S. M.

    Bores are a special type of propagating hydraulic jump. They are a relatively common wave phenomenon in the Earth's oceans, rivers and lower atmosphere but they have been observed only rarely in the mesosphere. We will review the mesospheric bore phenomenon and present wide-field imaging observations of one particularly bright bore event seen at two widely-spaced (500 km) locations in the south-western United States: McDonald Observatory (MDO), Texas and the Starfire Optical Range (SOR), New Mexico. The measurements were supplemented with radar wind measurements, also made at the SOR, and by Na resonance lidar temperature measurements made at Fort Collins, Colorado, approximately 1100 km to the north of MDO. The multi- diagnostic observations provided evidence that mesospheric bores are associated with ducting regions in the mesosphere which allow them to travel distances of over 1500 km and exhibit lifetimes of over 6 hours.

  10. Performance Evaluation of Multi-Axis CNC Machine Tools by Interferometry Principle using Laser Calibration System

    NASA Astrophysics Data System (ADS)

    Barman, S.; Sen, R.

    2012-06-01

    Advancement in digital electronics and microprocessors has made the manufacturing sector capable to generate complex components within small tolerance zone in nanometre range at one machining center. All motion control systems have some form of position feed back system fitted with the machine. But the systems are not perfectly accurate due to the errors in the positioning performance of the machine tools which will change over time to time due to wear, damage and environmental effect. The complex structure of multi-axis CNC machine tools produces an inaccuracy at the tool tip caused by kinematic parameter deviations resulting in manufacturing errors, assembly error and quasi-static errors. Analysis of these errors using a laser measurement system provides the user with a way to achieve better accuracy, and hence higher quality output from these processes. In this paper, characteristic of the positioning errors of the axes of multi-axis CNC machine tools and the technique to measure the errors by a laser interferometer calibration system have been discussed and the positioning accuracy of the machine each axis has been verified.

  11. Development and testing of an active boring bar for increased chatter immunity

    SciTech Connect

    Redmond, J.; Barney, P.

    1997-12-01

    Recent advances in smart materials have renewed interest in the development of improved manufacturing processes featuring sensing, processing, and active control. In particular, vibration suppression in metal cutting has received much attention because of its potential for enhancing part quality while reducing the time and cost of production. Although active tool clamps have been recently demonstrated, they are often accompanied by interfacing issues that limit their applicability to specific machines. Under the auspices of the Laboratory Directed Research and Development program, the project titled {open_quotes}Smart Cutting Tools for Precision Manufacturing{close_quotes} developed an alternative approach to active vibration control in machining. Using the boring process as a vehicle for exploration, a commercially available tool was modified to incorporate PZT stack actuators for active suppression of its bending modes. Since the modified tool requires no specialized mounting hardware, it can be readily mounted on many machines. Cutting tests conducted on a horizontal lathe fitted with a hardened steel workpiece verify that the actively damped boring bar yields significant vibration reduction and improved surface finishes as compared to an unmodified tool.

  12. INL Review of Fueling Machine Inspection Tool Development Proposal

    SciTech Connect

    Griffith, George

    2015-03-01

    A review of a technical proposal for James Fischer Nuclear. The document describes an inspection tool to examine the graphite moderator in an AGR reactor. The system is an optical system to look at the graphite blocks for cracks. INL reviews the document for technical value.

  13. The use of machine learning and nonlinear statistical tools for ADME prediction.

    PubMed

    Sakiyama, Yojiro

    2009-02-01

    Absorption, distribution, metabolism and excretion (ADME)-related failure of drug candidates is a major issue for the pharmaceutical industry today. Prediction of ADME by in silico tools has now become an inevitable paradigm to reduce cost and enhance efficiency in pharmaceutical research. Recently, machine learning as well as nonlinear statistical tools has been widely applied to predict routine ADME end points. To achieve accurate and reliable predictions, it would be a prerequisite to understand the concepts, mechanisms and limitations of these tools. Here, we have devised a small synthetic nonlinear data set to help understand the mechanism of machine learning by 2D-visualisation. We applied six new machine learning methods to four different data sets. The methods include Naive Bayes classifier, classification and regression tree, random forest, Gaussian process, support vector machine and k nearest neighbour. The results demonstrated that ensemble learning and kernel machine displayed greater accuracy of prediction than classical methods irrespective of the data set size. The importance of interaction with the engineering field is also addressed. The results described here provide insights into the mechanism of machine learning, which will enable appropriate usage in the future.

  14. The use of machine learning and nonlinear statistical tools for ADME prediction.

    PubMed

    Sakiyama, Yojiro

    2009-02-01

    Absorption, distribution, metabolism and excretion (ADME)-related failure of drug candidates is a major issue for the pharmaceutical industry today. Prediction of ADME by in silico tools has now become an inevitable paradigm to reduce cost and enhance efficiency in pharmaceutical research. Recently, machine learning as well as nonlinear statistical tools has been widely applied to predict routine ADME end points. To achieve accurate and reliable predictions, it would be a prerequisite to understand the concepts, mechanisms and limitations of these tools. Here, we have devised a small synthetic nonlinear data set to help understand the mechanism of machine learning by 2D-visualisation. We applied six new machine learning methods to four different data sets. The methods include Naive Bayes classifier, classification and regression tree, random forest, Gaussian process, support vector machine and k nearest neighbour. The results demonstrated that ensemble learning and kernel machine displayed greater accuracy of prediction than classical methods irrespective of the data set size. The importance of interaction with the engineering field is also addressed. The results described here provide insights into the mechanism of machine learning, which will enable appropriate usage in the future. PMID:19239395

  15. Compensation of Gravity-Induced Errors on a Hexapod-Type Parallel Kinematic Machine Tool

    NASA Astrophysics Data System (ADS)

    Ibaraki, Soichi; Okuda, Toshihiro; Kakino, Yoshiaki; Nakagawa, Masao; Matsushita, Tetsuya; Ando, Tomoharu

    This paper presents a methodology to compensate contouring errors introduced by the gravity on a Hexapod-type parallel kinematic machine tool with the Stewart platform. Unlike conventional serial kinematic feed drives, the gravity imposes a critical effect on the positioning accuracy of a parallel kinematic feed drive, and its effect significantly varies depending on the position and the orientation of the spindle. We first present a kinematic model to predict the elastic deformation of struts caused by the gravity. The positioning error at the tool tip is given as the superposition of the deformation of each strut. It is experimentally verified for a commercial parallel kinematic machine tool that the machine's contouring error is significantly reduced by compensating gravity-induced errors on a reference trajectory.

  16. Method and apparatus for suppressing regenerative instability and related chatter in machine tools

    DOEpatents

    Segalman, Daniel J.; Redmond, James M.

    2001-01-01

    Methods of and apparatuses for mitigating chatter vibrations in machine tools or components thereof. Chatter therein is suppressed by periodically or continuously varying the stiffness of the cutting tool (or some component of the cutting tool), and hence the resonant frequency of the cutting tool (or some component thereof). The varying of resonant frequency of the cutting tool can be accomplished by modulating the stiffness of the cutting tool, the cutting tool holder, or any other component of the support for the cutting tool. By periodically altering the impedance of the cutting tool assembly, chatter is mitigated. In one embodiment, a cyclic electric (or magnetic) field is applied to the spindle quill which contains an electro-rheological (or magneto-rheological) fluid. The variable yield stress in the fluid affects the coupling of the spindle to the machine tool structure, changing the natural frequency of oscillation. Altering the modal characteristics in this fashion disrupts the modulation of current tool vibrations with previous tool vibrations recorded on the workpiece surface.

  17. Method and apparatus for suppressing regenerative instability and related chatter in machine tools

    DOEpatents

    Segalman, Daniel J.; Redmond, James M.

    1999-01-01

    Methods of and apparatuses for mitigating chatter vibrations in machine tools or components thereof. Chatter therein is suppressed by periodically or continuously varying the stiffness of the cutting tool (or some component of the cutting tool), and hence the resonant frequency of the cutting tool (or some component thereof). The varying of resonant frequency of the cutting tool can be accomplished by modulating the stiffness of the cutting tool, the cutting tool holder, or any other component of the support for the cutting tool. By periodically altering the impedance of the cutting tool assembly, chatter is mitigated. In one embodiment, a cyclic electric (or magnetic) field is applied to the spindle quill which contains an electro-rheological (or magneto-rheological) fluid. The variable yield stress in the fluid affects the coupling of the spindle to the machine tool structure, changing the natural frequency of oscillation. Altering the modal characteristics in this fashion disrupts the modulation of current tool vibrations with previous tool vibrations recorded on the workpiece surface.

  18. Of Genes and Machines: Application of a Combination of Machine Learning Tools to Astronomy Data Sets

    NASA Astrophysics Data System (ADS)

    Heinis, S.; Kumar, S.; Gezari, S.; Burgett, W. S.; Chambers, K. C.; Draper, P. W.; Flewelling, H.; Kaiser, N.; Magnier, E. A.; Metcalfe, N.; Waters, C.

    2016-04-01

    We apply a combination of genetic algorithm (GA) and support vector machine (SVM) machine learning algorithms to solve two important problems faced by the astronomical community: star–galaxy separation and photometric redshift estimation of galaxies in survey catalogs. We use the GA to select the relevant features in the first step, followed by optimization of SVM parameters in the second step to obtain an optimal set of parameters to classify or regress, in the process of which we avoid overfitting. We apply our method to star–galaxy separation in Pan-STARRS1 data. We show that our method correctly classifies 98% of objects down to {i}{{P1}}=24.5, with a completeness (or true positive rate) of 99% for galaxies and 88% for stars. By combining colors with morphology, our star–galaxy separation method yields better results than the new SExtractor classifier spread_model, in particular at the faint end ({i}{{P1}}\\gt 22). We also use our method to derive photometric redshifts for galaxies in the COSMOS bright multiwavelength data set down to an error in (1+z) of σ =0.013, which compares well with estimates from spectral energy distribution fitting on the same data (σ =0.007) while making a significantly smaller number of assumptions.

  19. Of Genes and Machines: Application of a Combination of Machine Learning Tools to Astronomy Data Sets

    NASA Astrophysics Data System (ADS)

    Heinis, S.; Kumar, S.; Gezari, S.; Burgett, W. S.; Chambers, K. C.; Draper, P. W.; Flewelling, H.; Kaiser, N.; Magnier, E. A.; Metcalfe, N.; Waters, C.

    2016-04-01

    We apply a combination of genetic algorithm (GA) and support vector machine (SVM) machine learning algorithms to solve two important problems faced by the astronomical community: star-galaxy separation and photometric redshift estimation of galaxies in survey catalogs. We use the GA to select the relevant features in the first step, followed by optimization of SVM parameters in the second step to obtain an optimal set of parameters to classify or regress, in the process of which we avoid overfitting. We apply our method to star-galaxy separation in Pan-STARRS1 data. We show that our method correctly classifies 98% of objects down to {i}{{P1}}=24.5, with a completeness (or true positive rate) of 99% for galaxies and 88% for stars. By combining colors with morphology, our star-galaxy separation method yields better results than the new SExtractor classifier spread_model, in particular at the faint end ({i}{{P1}}\\gt 22). We also use our method to derive photometric redshifts for galaxies in the COSMOS bright multiwavelength data set down to an error in (1+z) of σ =0.013, which compares well with estimates from spectral energy distribution fitting on the same data (σ =0.007) while making a significantly smaller number of assumptions.

  20. Calibration of prismatic joints in multi-axis machine tools by a three lines measuring method

    NASA Astrophysics Data System (ADS)

    Khan, Abdul Wahid; Chen, Wuyi

    2008-10-01

    A three line calibration method for error quantification in a prismatic joint of a machine tool was proposed and implemented by using a laser interferometer as a working standard. It greatly simplified the measurement setup requirements and accelerated the calibration of prismatic joints. Moreover, it was highly economical by reducing the calibration time and eliminating the use of complex optics. The methodology was implemented on prismatic joints of a three axis CNC machine tool as per standard procedures and guide lines. Cubic spline technique was implemented as error modeling and results obtained were reported for its further use to compensate the errors for improving the accuracy in prismatic joints.

  1. An Integrated Approach of Fuzzy Linguistic Preference Based AHP and Fuzzy COPRAS for Machine Tool Evaluation.

    PubMed

    Nguyen, Huu-Tho; Md Dawal, Siti Zawiah; Nukman, Yusoff; Aoyama, Hideki; Case, Keith

    2015-01-01

    Globalization of business and competitiveness in manufacturing has forced companies to improve their manufacturing facilities to respond to market requirements. Machine tool evaluation involves an essential decision using imprecise and vague information, and plays a major role to improve the productivity and flexibility in manufacturing. The aim of this study is to present an integrated approach for decision-making in machine tool selection. This paper is focused on the integration of a consistent fuzzy AHP (Analytic Hierarchy Process) and a fuzzy COmplex PRoportional ASsessment (COPRAS) for multi-attribute decision-making in selecting the most suitable machine tool. In this method, the fuzzy linguistic reference relation is integrated into AHP to handle the imprecise and vague information, and to simplify the data collection for the pair-wise comparison matrix of the AHP which determines the weights of attributes. The output of the fuzzy AHP is imported into the fuzzy COPRAS method for ranking alternatives through the closeness coefficient. Presentation of the proposed model application is provided by a numerical example based on the collection of data by questionnaire and from the literature. The results highlight the integration of the improved fuzzy AHP and the fuzzy COPRAS as a precise tool and provide effective multi-attribute decision-making for evaluating the machine tool in the uncertain environment. PMID:26368541

  2. An Integrated Approach of Fuzzy Linguistic Preference Based AHP and Fuzzy COPRAS for Machine Tool Evaluation

    PubMed Central

    Nguyen, Huu-Tho; Md Dawal, Siti Zawiah; Nukman, Yusoff; Aoyama, Hideki; Case, Keith

    2015-01-01

    Globalization of business and competitiveness in manufacturing has forced companies to improve their manufacturing facilities to respond to market requirements. Machine tool evaluation involves an essential decision using imprecise and vague information, and plays a major role to improve the productivity and flexibility in manufacturing. The aim of this study is to present an integrated approach for decision-making in machine tool selection. This paper is focused on the integration of a consistent fuzzy AHP (Analytic Hierarchy Process) and a fuzzy COmplex PRoportional ASsessment (COPRAS) for multi-attribute decision-making in selecting the most suitable machine tool. In this method, the fuzzy linguistic reference relation is integrated into AHP to handle the imprecise and vague information, and to simplify the data collection for the pair-wise comparison matrix of the AHP which determines the weights of attributes. The output of the fuzzy AHP is imported into the fuzzy COPRAS method for ranking alternatives through the closeness coefficient. Presentation of the proposed model application is provided by a numerical example based on the collection of data by questionnaire and from the literature. The results highlight the integration of the improved fuzzy AHP and the fuzzy COPRAS as a precise tool and provide effective multi-attribute decision-making for evaluating the machine tool in the uncertain environment. PMID:26368541

  3. Electrical machine

    DOEpatents

    De Bock, Hendrik Pieter Jacobus; Alexander, James Pellegrino; El-Refaie, Ayman Mohamed Fawzi; Gerstler, William Dwight; Shah, Manoj Ramprasad; Shen, Xiaochun

    2016-06-21

    An apparatus, such as an electrical machine, is provided. The apparatus can include a rotor defining a rotor bore and a conduit disposed in and extending axially along the rotor bore. The conduit can have an annular conduit body defining a plurality of orifices disposed axially along the conduit and extending through the conduit body. The rotor can have an inner wall that at least partially defines the rotor bore. The orifices can extend through the conduit body along respective orifice directions, and the rotor and conduit can be configured to provide a line of sight along the orifice direction from the respective orifices to the inner wall.

  4. Investigation into the accuracy of a proposed laser diode based multilateration machine tool calibration system

    NASA Astrophysics Data System (ADS)

    Fletcher, S.; Longstaff, A. P.; Myers, A.

    2005-01-01

    Geometric and thermal calibration of CNC machine tools is required in modern machine shops with volumetric accuracy assessment becoming the standard machine tool qualification in many industries. Laser interferometry is a popular method of measuring the errors but this, and other alternatives, tend to be expensive, time consuming or both. This paper investigates the feasibility of using a laser diode based system that capitalises on the low cost nature of the diode to provide multiple laser sources for fast error measurement using multilateration. Laser diode module technology enables improved wavelength stability and spectral linewidth which are important factors for laser interferometry. With more than three laser sources, the set-up process can be greatly simplified while providing flexibility in the location of the laser sources improving the accuracy of the system.

  5. Recent progresses in the exploration of machine learning methods as in-silico ADME prediction tools.

    PubMed

    Tao, L; Zhang, P; Qin, C; Chen, S Y; Zhang, C; Chen, Z; Zhu, F; Yang, S Y; Wei, Y Q; Chen, Y Z

    2015-06-23

    In-silico methods have been explored as potential tools for assessing ADME and ADME regulatory properties particularly in early drug discovery stages. Machine learning methods, with their ability in classifying diverse structures and complex mechanisms, are well suited for predicting ADME and ADME regulatory properties. Recent efforts have been directed at the broadening of application scopes and the improvement of predictive performance with particular focuses on the coverage of ADME properties, and exploration of more diversified training data, appropriate molecular features, and consensus modeling. Moreover, several online machine learning ADME prediction servers have emerged. Here we review these progresses and discuss the performances, application prospects and challenges of exploring machine learning methods as useful tools in predicting ADME and ADME regulatory properties.

  6. A Tool for Assessing the Text Legibility of Digital Human Machine Interfaces

    SciTech Connect

    Roger Lew; Ronald L. Boring; Thomas A. Ulrich

    2015-08-01

    A tool intended to aid qualified professionals in the assessment of the legibility of text presented on a digital display is described. The assessment of legibility is primarily for the purposes of designing and analyzing human machine interfaces in accordance with NUREG-0700 and MIL-STD 1472G. The tool addresses shortcomings of existing guidelines by providing more accurate metrics of text legibility with greater sensitivity to design alternatives.

  7. Clean Electrical-Discharge Machining Of Delicate Honeycomb

    NASA Technical Reports Server (NTRS)

    Johnson, Clarence S.

    1993-01-01

    Precise recesses in fragile metal honeycomb blocks formed in special electrical-discharge machining process. Special tooling used, and recesses bored with workpiece in nonstandard alignment. Cutting electrode advances into workpiece along x axis to form pocket of rectangular cross section. Deionized water flows from fitting, along honeycomb tubes of workpiece, to electrode/workpiece interface.

  8. Cam-controlled boring bar

    DOEpatents

    Glatthorn, Raymond H.

    1986-01-01

    A cam-controlled boring bar system (100) includes a first housing (152) which is rotatable about its longitudinal axis (154), and a second housing in the form of a cam-controlled slide (158) which is also rotatable about the axis (154) as well as being translatable therealong. A tool-holder (180) is mounted within the slide (158) for holding a single point cutting tool. Slide (158) has a rectangular configuration and is disposed within a rectangularly configured portion of the first housing (152). Arcuate cam slots (192) are defined within a side plate (172) of the housing (152), while cam followers (194) are mounted upon the cam slide (158) for cooperative engagement with the cam slots (192). In this manner, as the housing (152) and slide (158) rotate, and as the slide (158) also translates, a through-bore (14) having an hourglass configuration will be formed within a workpiece (16) which may be, for example, a nuclear reactor steam generator tube support plate.

  9. Determination of real machine-tool settings and minimization of real surface deviation by computerized inspection

    NASA Technical Reports Server (NTRS)

    Litvin, Faydor L.; Kuan, Chihping; Zhang, YI

    1991-01-01

    A numerical method is developed for the minimization of deviations of real tooth surfaces from the theoretical ones. The deviations are caused by errors of manufacturing, errors of installment of machine-tool settings and distortion of surfaces by heat-treatment. The deviations are determined by coordinate measurements of gear tooth surfaces. The minimization of deviations is based on the proper correction of initially applied machine-tool settings. The contents of accomplished research project cover the following topics: (1) Descriptions of the principle of coordinate measurements of gear tooth surfaces; (2) Deviation of theoretical tooth surfaces (with examples of surfaces of hypoid gears and references for spiral bevel gears); (3) Determination of the reference point and the grid; (4) Determination of the deviations of real tooth surfaces at the points of the grid; and (5) Determination of required corrections of machine-tool settings for minimization of deviations. The procedure for minimization of deviations is based on numerical solution of an overdetermined system of n linear equations in m unknowns (m much less than n ), where n is the number of points of measurements and m is the number of parameters of applied machine-tool settings to be corrected. The developed approach is illustrated with numerical examples.

  10. 76 FR 27668 - ASC Machine Tools, Inc., Spokane Valley, WA; Notice of Negative Determination on Reconsideration

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-12

    ... Employment and Training Administration ASC Machine Tools, Inc., Spokane Valley, WA; Notice of Negative... Register on October 25, 2010 (75 FR 65516). The workers produce custom-order metal cutting machinery used... reconsideration of the decision. The initial investigation resulted in a negative determination based on...

  11. Manufacturing process applications team (MATEAM). [technology transfer in the areas of machine tools and robots

    NASA Technical Reports Server (NTRS)

    1979-01-01

    The transfer of NASA technology to the industrial sector is reported. Presentations to the machine tool and robot industries and direct technology transfers of the Adams Manipulator arm, a-c motor control, and the bolt tension monitor are discussed. A listing of proposed RTOP programs with strong potential is included. A detailed description of the rotor technology available to industry is given.

  12. Mathematics for the Workplace. Applications from Machine Tool Technology (Michelin Tire Corporation). A Teacher's Guide.

    ERIC Educational Resources Information Center

    Wallace, Johnny M.; Stewart, Grover

    This module presents a real-world context in which mathematics skills (geometry and trigonometry) are used as part of a daily routine. The context is the machine tool technology field, and the module aims to help students develop the ability to analyze diagrams in order to make mathematical computations. The modules, which features applications…

  13. Machine Tool Layout: Outlining a Basic Shape on Flat Steel. Fordson Bilingual Demonstration Project.

    ERIC Educational Resources Information Center

    Ochsner, Alan

    This vocational instructional module on outlining a basic shape on flat steel is one of eight such modules designed to assist recently arrived Arab students, limited in English proficiency (LEP), in critical instructional areas in a comprehensive high school. Goal stated for this module is for the student enrolled in a machine tool course to…

  14. MACHINE TOOL OPERATOR--GENERAL, ENTRY, SUGGESTED GUIDE FOR A TRAINING COURSE.

    ERIC Educational Resources Information Center

    RONEY, MAURICE W.; AND OTHERS

    THE PURPOSE OF THIS CURRICULUM GUIDE IS TO ASSIST THE ADMINISTRATOR AND INSTRUCTOR IN PLANNING AND DEVELOPING MANPOWER DEVELOPMENT AND TRAINING PROGRAMS TO PREPARE MACHINE TOOL OPERATORS FOR ENTRY-LEVEL POSITIONS. THE COURSE OUTLINE PROVIDES UNITS IN -- (1) ORIENTATION, (2) BENCH WORK, (3) SHOP MATHEMATICS, (4) BLUEPRINT READING AND SKETCHING, (5)…

  15. A novel vending machine for supplying root canal tools during surgery.

    PubMed

    Nelson, Carl A; Hossain, S G M; Al-Okaily, Ala'a; Ong, Jason

    2012-02-01

    A root canal surgery involves the successive use of several tools one after another. Typically dozens of tools are laid out for possible use, and the process of tool selection is done manually. This is a rather inefficient process and uses up a large area on the mobile cart or cabinet of the dental chair due to the large number of tools. In this article, a novel 'tool vending machine' is introduced which will be capable of solving those problems and at the same time move a step closer to robot-assisted dental surgery. The tool vending machine was designed considering the needs of the dentists and also from the perspective of the entire product life cycle. For these reasons the design process was implemented using a rigorous analysis of effective manufacturing processes and product quality. To show the feasibility of using such a machine in improving work efficiency during operations, a study of the associated motion patterns and the required time increments were demonstrated.

  16. A vibrating razor blade machining tool for material removal on low- density foams

    SciTech Connect

    Hillyer, D.F. Jr.

    1990-10-01

    The Lawrence Livermore National Laboratory (LLNL) has developed an accurate method of machining low-density foams into rectangular blank shapes by using a commercial oscillating razor blade machining tool concept marketed as a Vibratome. Since 1970, Vibratome has been used by medical laboratories to section fresh or fixed animal and plant tissues without freezing or embedding. By employing a vibrating razor blade principle, Vibratome sectioning avoids the alteration of morphology and the destruction of enzyme activities. The patented vibrating blade principle moves the sectioning razor blade in a reciprocating arcuate path as it penetrates the specimen. Sectioning takes place in a liquid bath using an ordinary injector-type razor blade. Although other commercial products may accomplish the same task, the Vibratome concept is currently being used at LLNL to obtain improved foam surface qualities from razor machining by combining state-of-the-art air bearing hardware with precise linear motion and an electrodynamic exciter that generates sinusoidal excitation. Razor cut foam surfaces of less than 25 {mu}m (0.001 in.) flatness are achieved over areas of 8.75 in.{sup 2} (2.5 {times} 3.5 in.). Razor machining of wide or narrow foam surfaces is generally characterized by a continuous curl chip for the full length of the material removed. This continuous chip facilitates flatness and prevents increased surface densities caused by material chip collection often left in the surface cells by conventional machine tools. This report covers the design evolution of razor machining of non-metallic soft materials. Hardware that maintains close dimensional tolerances and concurrently leaves the machined surface free of physical property changes is described. 20 figs.

  17. Language and Tool Support for Class and State Machine Refinement in UML-B

    NASA Astrophysics Data System (ADS)

    Said, Mar Yah; Butler, Michael; Snook, Colin

    UML-B is a ‘UML-like’ graphical front end for Event-B that provides support for object-oriented modelling concepts. In particular, UML-B supports class diagrams and state machines, concepts that are not explicitly supported in plain Event-B. In Event-B, refinement is used to relate system models at different abstraction levels. The same abstraction-refinement concepts can also be applied in UML-B. This paper introduces the notions of refined classes and refined state machines to enable refinement of classes and state machines in UML-B. Together with these notions, a technique for moving an event between classes to facilitate abstraction is also introduced. Our work makes explicit the structures of class and state machine refinement in UML-B. The UML-B drawing tool and Event-B translator are extended to support the new refinement concepts. A case study of an auto teller machine (ATM) is presented to demonstrate application and effectiveness of refined classes and refined state machines.

  18. Design of piezo-based AVC system for machine tool applications

    NASA Astrophysics Data System (ADS)

    Aggogeri, F.; Al-Bender, F.; Brunner, B.; Elsaid, M.; Mazzola, M.; Merlo, A.; Ricciardi, D.; de la O Rodriguez, M.; Salvi, E.

    2013-03-01

    The goal of machine tools for Ultra High Precision Machining is to guarantee high specified performances and to maintain them over life cycle time. In this paper the design of an innovative mechatronic subsystem (platform) for Active Vibration Control (AVC) of Ultra High Precision micromilling Machines is presented. The platform integrates piezoelectric stack actuators and a novel sensor concept. During the machining process (e.g. milling), the contact between the cutting tool and the workpiece surface at the tool tip point generates chattering vibrations. Any vibration is recorded on the workpiece surface, directly affecting its roughness. Consequently, uncontrolled vibrations lead to poor surface finishing, unacceptable in high precision milling. The proposed Smart Platform aims to improve the surface finishing of the workpiece exploiting a broadband AVC strategy. The paper describes the steps throughout the design phase of the platform, beginning from the actuator/sensor criteria selection taking into account both performance and durability. The novel actuation principle and mechanism and the related FE analysis are also presented. Finally, an integrated mechatronic model able to predict in closed-loop the active damping and vibration-suppression capability of the integrated system is presented and simulation results are discussed.

  19. Rotary ultrasonic elliptical machining for side milling of CFRP: tool performance and surface integrity.

    PubMed

    Geng, Daxi; Zhang, Deyuan; Xu, Yonggang; He, Fengtao; Liu, Dapeng; Duan, Zuoheng

    2015-05-01

    The rotary ultrasonic elliptical machining (RUEM) has been recognized as a new effective process to machining circular holes on CFRP materials. In CFRP face machining, the application of grinding tools is restricted for the tool clogging and the machined surface integrity. In this paper, we proposed a novel approach to extend the RUEM process to side milling of CFRP for the first time, which kept the effect of elliptical vibration in RUEM. The experiment apparatus was developed, and the preliminary experiments were designed and conducted, with comparison to conventional grinding (CG). The experimental results showed that when the elliptical vibration was applied in RUEM, a superior cutting process can be obtained compared with that in CG, including providing reduced cutting forces (2-43% decrement), an extended tool life (1.98 times), and improved surface integrity due to the intermittent material removal mechanism and the excellent chip removal conditions achieved in RUEM. It was concluded that the RUEM process is suitable to mill flat surface on CFRP composites.

  20. Comparative aspects about the studying methods of cast irons machinability, based on the tool wear

    NASA Astrophysics Data System (ADS)

    Carausu, C.; Pruteanu, O.

    2016-08-01

    The paper presents some considerations of the authors, regarding the studying methods of the cast irons machinability, based on the tools wear on drilling operations. Are described the conditions in which the experimental researches were conducted, intended to offer an overview on drilling machinability of some cast irons categories. It is presented a comparison between long-term methods and short-term methods, for determining the optimal speed chipping of a grey cast iron with lamellar graphite, with average values of tensile strength. Are described: the research methodology, obtained results and conclusions drawn after the results analysis.

  1. Piston ring conformability in a distorted bore

    SciTech Connect

    Tomanik, E.

    1996-09-01

    Some different equations to calculate the maximum deformation that a given ring can conform to, are found in the bibliography. These equations do not consider the ring end gap and ovality, gas pressure acting on it, nor the actual bore shape, but only the maximum amplitude for a given term (from a fourier Series that describes the bore shape). A more exact prediction can be done with Finite Element tools or specific codes for piston ring simulation; those approaches are not usually carried out, except in special cases or in more fundamental studies. Experimental measurements were carried out to verify the simple conformability criteria. Deformed shapes were produced in a static jig and areas of non contact, between ring and the deformed bore shapes, were measured. Based on these measurements, a semi-empirical equation is proposed to calculate the limit of piston ring conformability. The proposed equation is simple enough to be calculated in the initial engine design phases (where the required inputs to more detailed methods are not available) or on a day-by-day basis. If bore deformation surpasses the ring conformability, the percentage of ring periphery contacting the bore can be estimated, in a first approximation, by the linear regression empirically found in the experiments.

  2. Adaptive tool servo diamond turning for enhancing machining efficiency and surface quality of freeform optics.

    PubMed

    Zhu, Zhiwei; To, Suet

    2015-08-10

    Fast tool servo/ slow tool servo (FTS/STS) diamond turning is a very promising technique for the generation of freeform optics. However, the currently adopted constant scheme for azimuth sampling and side-feeding motion possesses no adaptation to surface shape variation, leading to the non-uniform surface quality and low machining efficiency. To overcome this defect, this paper reports on a novel adaptive tool servo (ATS) diamond turning technique which is essentially based on the novel two-degree-of-freedom (2-DOF) FTS/STS. In the ATS, the sampling interval and the side-feeding motion are actively controlled at any cutting point to adapt the machining process to shape variation of the desired surface, making both the sampling induced interpolation error and the side-feeding induced residual tool mark be within the desired tolerances. Characteristic of the required cutting motion suggests that besides the conventional z-axis servo motion, another servo motion along the x-axis synthesizing by the c-axis is mandatory for implementing the ATS. Comparative studies of surface generation of typical micro-structured surfaces in FTS/STS and ATS are thoroughly conducted both theoretically and experimentally. The result demonstrates that the ATS outperforms the FTS/STS with improved surface quality while simultaneously enhanced machining efficiency.

  3. Effects of the roughness characteristics on the wire tool surface for the electrical discharge machining properties

    SciTech Connect

    Fukuzawa, Yasushi; Yamashita, Masahide; Mamuro, Hiroaki; Yamashita, Ken; Ogata, Masayoshi

    2011-01-17

    Wire electrical discharge machining (WEDM) has been investigated to obtain the better discharge machining properties of the removal rate and the surface roughness in a few decades. Recently, it revealed that the rough tool electrodes can improve the WEDM properties for some sort of materials. In this study, the rough wire electrodes using a wet blasting method was developed and evaluated the machining performance for the insulated Si{sub 3}N{sub 4} in the WEDM processes. As the results, it could not recognize the advantage of roughness wire electrode under the high-energy condition, but it found that the electro-conductive layer thickness became thinner in comparison with those of normal wires. On the contrary, it could be obtained the better surface roughness in the low energy condition. It was supposed that the roughed wire surface generates the homogeneous dispersion discharges on the workpiece.

  4. Repurposing mainstream CNC machine tools for laser-based additive manufacturing

    NASA Astrophysics Data System (ADS)

    Jones, Jason B.

    2016-04-01

    The advent of laser technology has been a key enabler for industrial 3D printing, known as Additive Manufacturing (AM). Despite its commercial success and unique technical capabilities, laser-based AM systems are not yet able to produce parts with the same accuracy and surface finish as CNC machining. To enable the geometry and material freedoms afforded by AM, yet achieve the precision and productivity of CNC machining, hybrid combinations of these two processes have started to gain traction. To achieve the benefits of combined processing, laser technology has been integrated into mainstream CNC machines - effectively repurposing them as hybrid manufacturing platforms. This paper reviews how this engineering challenge has prompted beam delivery innovations to allow automated changeover between laser processing and machining, using standard CNC tool changers. Handling laser-processing heads using the tool changer also enables automated change over between different types of laser processing heads, further expanding the breadth of laser processing flexibility in a hybrid CNC. This paper highlights the development, challenges and future impact of hybrid CNCs on laser processing.

  5. Reverse engineering of machine-tool settings with modified roll for spiral bevel pinions

    NASA Astrophysics Data System (ADS)

    Liu, Guanglei; Chang, Kai; Liu, Zeliang

    2013-05-01

    Although a great deal of research has been dedicated to the synthesis of spiral bevel gears, little related to reverse engineering can be found. An approach is proposed to reverse the machine-tool settings of the pinion of a spiral bevel gear drive on the basis of the blank and tooth surface data obtained by a coordinate measuring machine(CMM). Real tooth contact analysis(RTCA) is performed to preliminary ascertain the contact pattern, the motion curve, as well as the position of the mean contact point. And then the tangent to the contact path and the motion curve are interpolated in the sense of the least square method to extract the initial values of the bias angle and the higher order coefficients(HOC) in modified roll motion. A trial tooth surface is generated by machine-tool settings derived from the local synthesis relating to the initial meshing performances and modified roll motion. An optimization objective is formed which equals the tooth surface deviation between the real tooth surface and the trial tooth surface. The design variables are the parameters describing the meshing performances at the mean contact point in addition to the HOC. When the objective is optimized within an arbitrarily given convergence tolerance, the machine-tool settings together with the HOC are obtained. The proposed approach is verified by a spiral bevel pinion used in the accessory gear box of an aviation engine. The trial tooth surfaces approach to the real tooth surface on the whole in the example. The results show that the convergent tooth surface deviation for the concave side on the average is less than 0.5 μm, and is less than 1.3 μm for the convex side. The biggest tooth surface deviation is 6.7 μm which is located at the corner of the grid on the convex side. Those nodes with relative bigger tooth surface deviations are all located at the boundary of the grid. An approach is proposed to figure out the machine-tool settings of a spiral bevel pinion by way of reverse

  6. Mounting arrangement for the drive system of an air-bearing spindle on a machine tool

    DOEpatents

    Lunsford, J.S.; Crisp, D.W.; Petrowski, P.L.

    1987-12-07

    The present invention is directed to a mounting arrangement for the drive system of an air-bearing spindle utilized on a machine tool such as a lathe. The mounting arrangement of the present invention comprises a housing which is secured to the casing of the air bearing in such a manner that the housing position can be selectively adjusted to provide alignment of the air-bearing drive shaft supported by the housing and the air-bearing spindle. Once this alignment is achieved the air between spindle and the drive arrangement is maintained in permanent alignment so as to overcome misalignment problems encountered in the operation of the machine tool between the air-bearing spindle and the shaft utilized for driving the air-bearing spindle.

  7. Influence of export control policy on the competitiveness of machine tool producing organizations

    NASA Astrophysics Data System (ADS)

    Ahrstrom, Jeffrey D.

    The possible influence of export control policies on producers of export controlled machine tools is examined in this quantitative study. International market competitiveness theories hold that market controlling policies such as export control regulations may influence an organization's ability to compete (Burris, 2010). Differences in domestic application of export control policy on machine tool exports may impose throttling effects on the competitiveness of participating firms (Freedenberg, 2010). Commodity shipments from Japan, Germany, and the United States to the Russian market will be examined using descriptive statistics; gravity modeling of these specific markets provides a foundation for comparison to actual shipment data; and industry participant responses to a user developed survey will provide additional data for analysis using a Kruskal-Wallis one-way analysis of variance. There is scarce academic research data on the topic of export control effects within the machine tool industry. Research results may be of interest to industry leadership in market participation decisions, advocacy arguments, and strategic planning. Industry advocates and export policy decision makers could find data of interest in supporting positions for or against modifications of export control policies.

  8. Bore hole navigator

    SciTech Connect

    Hoffman, G.J.

    1987-09-29

    A bore hole navigator is described comprising a two axis platform for lowering down a bore hole on a cable with its longitudinal axis parallel to the local bore hole direction. The two axis platform has an outer gimbal, bearing supported on the outer gimbal axis for rotation about the longitudinal axis of the platform, and an inner gimbal axis orthogonal the the outer gimbal axis. The inner gimbal axis has multiple axis segments spaced along the longitudinal axis of the platform and each bearing supported on the outer gimbal. The inner gimbal axis segment has a two axis gyro mounted thereon with its spin axis orthogonal to the respective inner gimbal axis segment, a first gyro sensitive axis parallel to the respective inner gimbal axis segment and a second gyro sensitive axis orthogonal to the spin axis. The second inner gimbal axis segment has a pitch torquer thereon operative to provide a controllable torque about the respective inner gimbal axis segment. The third inner gimbal axis segment has a pitch resolver thereon operative to measure rotation of the respective inner gimbal axis segment with respect to the outer gimbal. The first, second and third inner gimbal axis segments are coupled to rotate together. The outer gimbal has a yaw torquer thereon to provide a controllable torque about the outer gimbal axis, and a yaw resolver thereon to measure rotation of the outer gimbal about the outer gimbal axis. The outer gimbal also has a single axis accelerometer therein having its sensitive axis orthogonal to the outer gimbal axis and the inner gimbal axis segments.

  9. Maneuvering impact boring head

    DOEpatents

    Zollinger, W. Thor; Reutzel, Edward W.

    1998-01-01

    An impact boring head may comprise a main body having an internal cavity with a front end and a rear end. A striker having a head end and a tail end is slidably mounted in the internal cavity of the main body so that the striker can be reciprocated between a forward position and an aft position in response to hydraulic pressure. A compressible gas contained in the internal cavity between the head end of the striker and the front end of the internal cavity returns the striker to the aft position upon removal of the hydraulic pressure.

  10. Maneuvering impact boring head

    DOEpatents

    Zollinger, W.T.; Reutzel, E.W.

    1998-08-18

    An impact boring head may comprise a main body having an internal cavity with a front end and a rear end. A striker having a head end and a tail end is slidably mounted in the internal cavity of the main body so that the striker can be reciprocated between a forward position and an aft position in response to hydraulic pressure. A compressible gas contained in the internal cavity between the head end of the striker and the front end of the internal cavity returns the striker to the aft position upon removal of the hydraulic pressure. 8 figs.

  11. Accurate identification and compensation of geometric errors of 5-axis CNC machine tools using double ball bar

    NASA Astrophysics Data System (ADS)

    Lasemi, Ali; Xue, Deyi; Gu, Peihua

    2016-05-01

    Five-axis CNC machine tools are widely used in manufacturing of parts with free-form surfaces. Geometric errors of machine tools have significant effects on the quality of manufactured parts. This research focuses on development of a new method to accurately identify geometric errors of 5-axis CNC machines, especially the errors due to rotary axes, using the magnetic double ball bar. A theoretical model for identification of geometric errors is provided. In this model, both position-independent errors and position-dependent errors are considered as the error sources. This model is simplified by identification and removal of the correlated and insignificant error sources of the machine. Insignificant error sources are identified using the sensitivity analysis technique. Simulation results reveal that the simplified error identification model can result in more accurate estimations of the error parameters. Experiments on a 5-axis CNC machine tool also demonstrate significant reduction in the volumetric error after error compensation.

  12. Can carbon fibres work as tool electrodes in micro electrical discharge machining?

    NASA Astrophysics Data System (ADS)

    Trych-Wildner, Anna; Kudla, Leszek

    2016-07-01

    This paper presents a basic study of the possible application of carbon fibres as tool electrodes in micro electrical discharge machining. The purpose of the experiments with this novel material was to gain knowledge about the operation of the new tool electrode. In the paper, the procedure for adapting a single fibre to such a function is described, with detailed steps on preparing the shanks essential for the mounting operation in the experimental setup. The design setup is also presented and the experimental conditions of each test are shown. Furthermore, tests with the prepared electrodes concerning the general observations of the process and the results on the machined surface and on the tool are presented. The shape cavity fabrication and tests with the reverse polarity of the electrodes are also introduced. Next, the influence of single discharge energy is considered and the geometry of the obtained microholes is discussed. Detailed data about the wear of the tool, which can be up to 90% of the entire eroded material, in comparison with the material removal rate from the workpiece, which can be at a level of 10%, is gathered. Then, the geometrical analysis of the cavities is described showing that their depths are in the range of a few micrometres.

  13. Tunnel boring waste test plan

    SciTech Connect

    Patricio, J.G. . Rockwell Hanford Operations)

    1984-03-01

    The test plan has been prepared in anticipation of the need to excavate certain repository openings by relying upon mechanical excavation techniques. The test plan proposes that specific technical issues can be resolved and key design parameters defined by excavating openings in basalt near the surface, utilizing a full face tunnel boring machine (TBM). The purpose and objective of this type of testing will define the overall feasibility and attributes of mechanical excavation in basalt. The test plan recognizes that although this technology is generally available for underground construction for some geologic settings, the current state of technology for excavation in basalt is limited and the potential for improvement is considerable. The test plan recommends that it is economically advantageous to conduct additional testing in the laboratory to allow refinement of this plan based on the laboratory results. Thus, this test plan is considered preliminary in nature, with respect to detailed testing recommendations. However, the gross design attributes and resource requirements of a near-surface TBM demonstration are considered to be valid. 15 refs., 7 figs., 3 tabs.

  14. Investigation of machining damage and tool wear resulting from drilling powder metal aluminum alloy

    SciTech Connect

    Fell, H.A.

    1997-05-01

    This report documents the cutting of aluminum powder metallurgy (PM) parts for the North Carolina Manufacturing Extension Partnership. The parts, an aluminum powder metal formulation, were supplied by Sinter Metals Inc., of Conover, North Carolina. The intended use of the alloy is for automotive components. Machining tests were conducted at Y-12 in the machine shop of the Skills Demonstration Center in Building 9737. Testing was done on June 2 and June 3, 1997. The powder metal alloy tested is very abrasive and tends to wear craters and produce erosion effects on the chip washed face of the drills used. It also resulted in huge amounts of flank wear and degraded performance on the part of most drills. Anti-wear coatings on drills seemed to have an effect. Drills with the coating showed less wear for the same amount of cutting. The usefulness of coolants and lubricants in reducing tool wear and chipping/breakout was not investigated.

  15. Volumetric calibration of multi-axis machine tools through parametric way

    NASA Astrophysics Data System (ADS)

    Khan, Abdul Wahid; Chen, Wuyi

    2008-12-01

    A methodology was implemented to evolve the volumetric errors of multiaxis machine tools through a parametric way. The volumetric error was calibrated and evaluated in the workspace arbitrarily by implementing parametric methods and techniques. In parametric method linear displacement errors and angular displacement errors were measured through a laser interferometer with combination of a newly developed three-line measuring method to measure the prismatic joints for efficient and quick error meterage. Besides these, squareness errors between the axes were also quantified by using reversal method. Volumetric accuracy portrayed the real error picture between the workpiece and cutting tool or end effectors or a measuring probe. So positional errors, straightness errors, angular errors and squareness errors were quantified and transformed into volumetric accuracy by using generalized homogenous transformation matrices, whereas forward kinematics technique was used as a tool. Measured results can be used to compensate the volumetric errors to achieve high precision in manufacturing and measurement through physical compensation, making correction, adjustment or improvement through software. Reported here is the volumetric accuracy results carried on a multi-axis CNC milling machine under controlled environmental conditions and as per the standard procedure and practice.

  16. A planning quality evaluation tool for prostate adaptive IMRT based on machine learning

    SciTech Connect

    Zhu Xiaofeng; Ge Yaorong; Li Taoran; Thongphiew, Danthai; Yin Fangfang; Wu, Q Jackie

    2011-02-15

    Purpose: To ensure plan quality for adaptive IMRT of the prostate, we developed a quantitative evaluation tool using a machine learning approach. This tool generates dose volume histograms (DVHs) of organs-at-risk (OARs) based on prior plans as a reference, to be compared with the adaptive plan derived from fluence map deformation. Methods: Under the same configuration using seven-field 15 MV photon beams, DVHs of OARs (bladder and rectum) were estimated based on anatomical information of the patient and a model learned from a database of high quality prior plans. In this study, the anatomical information was characterized by the organ volumes and distance-to-target histogram (DTH). The database consists of 198 high quality prostate plans and was validated with 14 cases outside the training pool. Principal component analysis (PCA) was applied to DVHs and DTHs to quantify their salient features. Then, support vector regression (SVR) was implemented to establish the correlation between the features of the DVH and the anatomical information. Results: DVH/DTH curves could be characterized sufficiently just using only two or three truncated principal components, thus, patient anatomical information was quantified with reduced numbers of variables. The evaluation of the model using the test data set demonstrated its accuracy {approx}80% in prediction and effectiveness in improving ART planning quality. Conclusions: An adaptive IMRT plan quality evaluation tool based on machine learning has been developed, which estimates OAR sparing and provides reference in evaluating ART.

  17. Apparatus for correcting precision errors in slide straightness in machine tools

    DOEpatents

    Robinson, Samuel C.; Gerth, Howard L.

    1981-01-01

    The present invention is directed to a mechanism by which small deviations in slideway straightness and roll of a precision machining apparatus may be compensated for. The mechanism of the present invention comprises a fixture support disposed between the slideway carriage and the tool or workpiece fixture and provided with a hinge-like coupling between the carriage and the fixture support so as to allow for the minute and precise displacement of the fixture support in a direction normal to the direction of the slide path so as to readily compensate for slight deviations in the straightness and roll of the slide path.

  18. Apparatus for correcting precision errors in slide straigntness in machine tools

    DOEpatents

    Robinson, S.C.; Gerth, H.L.

    The present invention is directed to a mechanism by which small deviations in slideway straightness and roll of a precision machining apparatus may be compensated for. The mechanism of the present invention comprises a fixture support disposed between the slideway carriage and the tool or workpiece fixture and provided with a hinge-like coupling between the carriage and the fixture support so as to allow for the minute and precise displacement of the fixture support in a direction normal to the direction of the slide path soa as to readily compensate for slight deviations in the straightness and roll of the slide path.

  19. Biomechanics of substrate boring by fig wasps.

    PubMed

    Kundanati, Lakshminath; Gundiah, Namrata

    2014-06-01

    Female insects of diverse orders bore into substrates to deposit their eggs. Such insects must overcome several biomechanical challenges to successfully oviposit, which include the selection of suitable substrates through which the ovipositor can penetrate without itself fracturing. In many cases, the insect may also need to steer and manipulate the ovipositor within the substrate to deliver eggs at desired locations before rapidly retracting her ovipositor to avoid predation. In the case of female parasitoid ichneumonid wasps, this process is repeated multiple times during her lifetime, thus testing the ability of the ovipositioning apparatus to endure fracture and fatigue. What specific adaptations does the ovipositioning apparatus of a female ichneumonoid wasp possess to withstand these challenges? We addressed this question using a model system composed of parasitoid and pollinator fig wasps. First, we show that parasitoid ovipositor tips have teeth-like structures, preferentially enriched with zinc, unlike the smooth morphology of pollinator ovipositors. We describe sensillae present on the parasitoid ovipositor tip that are likely to aid in the detection of chemical species and mechanical deformations and sample microenvironments within the substrate. Second, using atomic force microscopy, we show that parasitoid tip regions have a higher modulus compared with regions proximal to the abdomen in parasitoid and pollinator ovipositors. Finally, we use videography to film wasps during substrate boring and analyse buckling of the ovipositor to estimate the forces required for substrate boring. Together, these results allow us to describe the biomechanical principles underlying substrate boring in parasitoid ichneumonid wasps. Such studies may be useful for the biomimetic design of surgical tools and in the use of novel mechanisms to bore through hard substrates.

  20. Modeling of the flow stress for AISI H13 Tool Steel during Hard Machining Processes

    NASA Astrophysics Data System (ADS)

    Umbrello, Domenico; Rizzuti, Stefania; Outeiro, José C.; Shivpuri, Rajiv

    2007-04-01

    In general, the flow stress models used in computer simulation of machining processes are a function of effective strain, effective strain rate and temperature developed during the cutting process. However, these models do not adequately describe the material behavior in hard machining, where a range of material hardness between 45 and 60 HRC are used. Thus, depending on the specific material hardness different material models must be used in modeling the cutting process. This paper describes the development of a hardness-based flow stress and fracture models for the AISI H13 tool steel, which can be applied for range of material hardness mentioned above. These models were implemented in a non-isothermal viscoplastic numerical model to simulate the machining process for AISI H13 with various hardness values and applying different cutting regime parameters. Predicted results are validated by comparing them with experimental results found in the literature. They are found to predict reasonably well the cutting forces as well as the change in chip morphology from continuous to segmented chip as the material hardness change.

  1. Performance evaluation and optimization of a fast tool servo for single point diamond turning machines

    SciTech Connect

    Miller, A.C. Jr.; Cuttino, J.F.

    1997-08-01

    This paper describes a new, fast tool servo system for fabricating non-rotationally symmetric components using single point diamond turning machines. A prototype, designed for flexible interfacing to typical machine tool controllers, will be described along with performance testing data of tilted flat and off-axis conic sections. Evaluation data show that servo produced surfaces have an rms roughness less than 175 angstroms (2-200 {mu}m spatial filter). Techniques for linearizing the hysteretic effects in the piezoelectric actuator are also discussed. The nonlinear effects due to hysteresis are reduced using a dynamic compensator module in conjunction with a linear controller. The compensator samples the hysteretic voltage/displacement relation in real time and modifies the effective gain accordingly. Simulation results indicate that errors in the performance of the system caused by hysteresis can be compensated and reduced by 90%. Experimental implementation results in 80% reduction in motion error caused by hysteresis, but peak-to- valley errors are limited by side effects from the compensation. The uncompensated servo system demonstrated a peak-to-valley error of less than 0.80 micrometer for an off-axis conic section turned on-axis.

  2. Earth boring bit with eccentric seal boss

    SciTech Connect

    Helmick, J.E.

    1981-07-21

    A rolling cone cutter earth boring bit is provided with a sealing system that results in the seal being squeezed uniformly around the seal circumference during drilling. The bearing pin seal surface is machined eccentrically to the bearing pin by an amount equal to the radial clearance of the bearing. The bearing pin seal surface is machined about an axis that is offset from the central axis of the bearing pin in the direction of the unloaded side of the bearing pin. When the bit is drilling and the bearing pin is loaded the seal will run on an axis concentric with the axis of the seal surfaces of the bearing pin and the rolling cutter and will see uniform squeeze around its circumference.

  3. Evaluation of Surface Roughness and Power Consumption in Machining FCD 450 Cast Iron using Coated and Uncoated Irregular Milling Tools

    NASA Astrophysics Data System (ADS)

    Razlan Yusoff, Ahmad; Arsyad, Fitriyanti

    2016-02-01

    In this project, the effects of different cutting parameters on surface roughness and power consumption when machining FCD450 cast iron were studied using coated and uncoated irregular milling tool geometry of variable helix and pitch. Their responses on roughness and power consumption were evaluated based on the spindle speed, feed rate, and depth of cut, machining length and machining time. Results showed that except spindle speed and machining length, other parameters such as feed rate, axial and radial depth of cut and also machining time proportionate with surface roughness. The power consumption proportionately increase for all cutting parameters except feedrate. It is showed that the average decrement 27.92 percent for surface roughness and average decrement 9.32 percent for power consumption by using coated compared to uncoated tool. Optimum cutting parameters for both minimum surface roughness and power consumption can be determined. The coated tools performed better than uncoated milling tools for responses of surface roughness and power consumption to increase machining productivity and profit.

  4. CNC machine tool's wear diagnostic and prognostic by using dynamic Bayesian networks

    NASA Astrophysics Data System (ADS)

    Tobon-Mejia, D. A.; Medjaher, K.; Zerhouni, N.

    2012-04-01

    The failure of critical components in industrial systems may have negative consequences on the availability, the productivity, the security and the environment. To avoid such situations, the health condition of the physical system, and particularly of its critical components, can be constantly assessed by using the monitoring data to perform on-line system diagnostics and prognostics. The present paper is a contribution on the assessment of the health condition of a computer numerical control (CNC) tool machine and the estimation of its remaining useful life (RUL). The proposed method relies on two main phases: an off-line phase and an on-line phase. During the first phase, the raw data provided by the sensors are processed to extract reliable features. These latter are used as inputs of learning algorithms in order to generate the models that represent the wear's behavior of the cutting tool. Then, in the second phase, which is an assessment one, the constructed models are exploited to identify the tool's current health state, predict its RUL and the associated confidence bounds. The proposed method is applied on a benchmark of condition monitoring data gathered during several cuts of a CNC tool. Simulation results are obtained and discussed at the end of the paper.

  5. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 3: Machining, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  6. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 13: Laser Machining, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  7. Effect of High-speed Milling tool path strategies on the surface roughness of Stavax ESR mold insert machining

    NASA Astrophysics Data System (ADS)

    Mebrahitom, A.; Rizuan, D.; Azmir, M.; Nassif, M.

    2016-02-01

    High speed milling is one of the recent technologies used to produce mould inserts due to the need for high surface finish. It is a faster machining process where it uses a small side step and a small down step combined with very high spindle speed and feed rate. In order to effectively use the HSM capabilities, optimizing the tool path strategies and machining parameters is an important issue. In this paper, six different tool path strategies have been investigated on the surface finish and machining time of a rectangular cavities of ESR Stavax material. CAD/CAM application of CATIA V5 machining module for pocket milling of the cavities was used for process planning.

  8. Surface Quality of Ti-6%Al-4%V ELI When Machined Using CVD-Carbide Tools at High Cutting Speed

    SciTech Connect

    Gusri, A. I.; Che Hassan, C. H.; Jaharah, A. G.; Yasir, A.; Zaid, Y.; Yanuar, B.

    2011-01-17

    Machining of Ti-6Al-4V ELI becomes more interested topic due to extremely weight-to-strength ratio and resistance to corrosion at elevated temperature. Quality of machined surface is presented by surface roughness, surface texture and damages of microstructure of titanium alloys. The turning parameters evaluated are cutting speed of 55-95 m/min, feed rate of 0.15-0.35 mm/rev, depth of cut of 0.10-0.20 mm and tool grade of CVD carbide tools. The results show the trend lines of surface roughness value are higher at the initial machining and the surface texture profile has a strong correlation with the feed rate. At the machining condition of cutting speed of 95 m/min, feed rate of 0.35 mm/rev and depth of cut of 0.10 mm produced the with layer with thickness of 2.0 {mu}m.

  9. Optimization of process parameters on EN24 Tool steel using Taguchi technique in Electro-Discharge Machining (EDM)

    NASA Astrophysics Data System (ADS)

    Jeykrishnan, J.; Vijaya Ramnath, B.; Akilesh, S.; Pradeep Kumar, R. P.

    2016-09-01

    In the field of manufacturing sectors, electric discharge machining (EDM) is widely used because of its unique machining characteristics and high meticulousness which can't be done by other traditional machines. The purpose of this paper is to analyse the optimum machining parameter, to curtail the machining time with respect to high material removal rate (MRR) and low tool wear rate (TWR) by varying the parameters like current, pulse on time (Ton) and pulse off time (Toff). By conducting several dry runs using Taguchi technique of L9 orthogonal array (OA), optimized parameters were found using analysis of variance (ANOVA) and the error percentage can be validated and parameter contribution for MRR and TWR were found.

  10. Empirical analysis of the efficient use of geometric error identification in a machine tool by tracking measurement techniques

    NASA Astrophysics Data System (ADS)

    Aguado, S.; Santolaria, J.; Samper, D.; Velazquez, J.; Aguilar, J. J.

    2016-03-01

    Volumetric verification is becoming increasingly accepted as a suitable technique with which to improve machine tool accuracy. In the same way, the use of laser trackers to obtain machine error information using the new Active Target motorised retro-reflector allows the verification of all types of machine tool throughout their workspaces. Non-linear optimisation methods and machine tool kinematic models are the mainstays of this technique. Whereas the latter provide the relationship between the nominal coordinates, the geometric errors of the machine and laser tracker measurement, the former reduces the combined influence of geometric errors by obtaining their approximation functions. However, within these two procedures, several factors affect the scope of the produced verification results. The present paper focuses on the analysis of the adequacy of commercial measurement techniques using laser trackers and the new motorised retro-reflector in a real milling machine. An examination is also made regarding the influence of the optimisation sequence defined by the identification strategy, as well as the impact of the number of measured points in relation to the employed regression functions.

  11. Surface Preparation of Powder Metallurgical Tool Steels by Means of Wire Electrical Discharge Machining

    NASA Astrophysics Data System (ADS)

    Hatami, Sepehr; Shahabi-Navid, Mehrdad; Nyborg, Lars

    2012-09-01

    The surface of two types of powder metallurgical (PM) tool steels ( i.e., with and without nitrogen) was prepared using wire electrical discharge machining (WEDM). From each grade of tool steel, seven surfaces corresponding to one to seven passes of WEDM were prepared. The WEDM process was carried out using a brass wire as electrode and deionized water as dielectric. After each WEDM pass the surface of the tool steels was thoroughly examined. Surface residual stresses were measured by the X-ray diffraction (XRD) technique. The measured stresses were found to be of tensile nature. The surface roughness of the WEDM specimens was measured using interference microscopy. The surface roughness as well as the residual stress measurements indicated an insignificant improvement of these parameters after four passes of WEDM. In addition, the formed recast layer was characterized by means of scanning electron microscopy (SEM), XRD, and X-ray photoelectron spectroscopy (XPS). The characterization investigation clearly shows diffusion of copper and zinc from the wire electrode into the work material, even after the final WEDM step. Finally, the importance of eliminating excessive WEDM steps is thoroughly discussed.

  12. Effect of tool material on machinability of TiCp reinforced Al-1100 composite

    NASA Astrophysics Data System (ADS)

    Harishchandra; Kadadevaramath, R. S.; Anil, K. C.

    2016-09-01

    In present days MMC's are widely used in most of the industries, like automobiles, aerospace, minerals and marine industries, because of its high specific strength to weight ratio. There are many types of reinforcements are available, selection of reinforcement is depends on availability, cost and desired reinforcement properties. In our study Al-1100 is selected as a primary material and Titanium carbide particle (TiCp) of 44 pm size as reinforcement and synthesized by manual stir casting method, by varying the reinforcement percentage. K2DF6 salt was used as wetting agent in order to improve the wetting behaviour of the reinforcement and same was observed in optical micrographs. Further, prepared composite materials are subjected to machinability studies by using lathe tool dynamometer in order to evaluate the cutting force, surface roughness with respect to reinforcement percentage and tool material. From the results, it is observed that the hardness and surface roughness of a specimen increases with the increasing of reinforcement percentage and Hardness of the tool material respectively.

  13. Structure Based Thermostability Prediction Models for Protein Single Point Mutations with Machine Learning Tools

    PubMed Central

    Jia, Lei; Yarlagadda, Ramya; Reed, Charles C.

    2015-01-01

    Thermostability issue of protein point mutations is a common occurrence in protein engineering. An application which predicts the thermostability of mutants can be helpful for guiding decision making process in protein design via mutagenesis. An in silico point mutation scanning method is frequently used to find “hot spots” in proteins for focused mutagenesis. ProTherm (http://gibk26.bio.kyutech.ac.jp/jouhou/Protherm/protherm.html) is a public database that consists of thousands of protein mutants’ experimentally measured thermostability. Two data sets based on two differently measured thermostability properties of protein single point mutations, namely the unfolding free energy change (ddG) and melting temperature change (dTm) were obtained from this database. Folding free energy change calculation from Rosetta, structural information of the point mutations as well as amino acid physical properties were obtained for building thermostability prediction models with informatics modeling tools. Five supervised machine learning methods (support vector machine, random forests, artificial neural network, naïve Bayes classifier, K nearest neighbor) and partial least squares regression are used for building the prediction models. Binary and ternary classifications as well as regression models were built and evaluated. Data set redundancy and balancing, the reverse mutations technique, feature selection, and comparison to other published methods were discussed. Rosetta calculated folding free energy change ranked as the most influential features in all prediction models. Other descriptors also made significant contributions to increasing the accuracy of the prediction models. PMID:26361227

  14. Structure Based Thermostability Prediction Models for Protein Single Point Mutations with Machine Learning Tools.

    PubMed

    Jia, Lei; Yarlagadda, Ramya; Reed, Charles C

    2015-01-01

    Thermostability issue of protein point mutations is a common occurrence in protein engineering. An application which predicts the thermostability of mutants can be helpful for guiding decision making process in protein design via mutagenesis. An in silico point mutation scanning method is frequently used to find "hot spots" in proteins for focused mutagenesis. ProTherm (http://gibk26.bio.kyutech.ac.jp/jouhou/Protherm/protherm.html) is a public database that consists of thousands of protein mutants' experimentally measured thermostability. Two data sets based on two differently measured thermostability properties of protein single point mutations, namely the unfolding free energy change (ddG) and melting temperature change (dTm) were obtained from this database. Folding free energy change calculation from Rosetta, structural information of the point mutations as well as amino acid physical properties were obtained for building thermostability prediction models with informatics modeling tools. Five supervised machine learning methods (support vector machine, random forests, artificial neural network, naïve Bayes classifier, K nearest neighbor) and partial least squares regression are used for building the prediction models. Binary and ternary classifications as well as regression models were built and evaluated. Data set redundancy and balancing, the reverse mutations technique, feature selection, and comparison to other published methods were discussed. Rosetta calculated folding free energy change ranked as the most influential features in all prediction models. Other descriptors also made significant contributions to increasing the accuracy of the prediction models.

  15. Structure Based Thermostability Prediction Models for Protein Single Point Mutations with Machine Learning Tools.

    PubMed

    Jia, Lei; Yarlagadda, Ramya; Reed, Charles C

    2015-01-01

    Thermostability issue of protein point mutations is a common occurrence in protein engineering. An application which predicts the thermostability of mutants can be helpful for guiding decision making process in protein design via mutagenesis. An in silico point mutation scanning method is frequently used to find "hot spots" in proteins for focused mutagenesis. ProTherm (http://gibk26.bio.kyutech.ac.jp/jouhou/Protherm/protherm.html) is a public database that consists of thousands of protein mutants' experimentally measured thermostability. Two data sets based on two differently measured thermostability properties of protein single point mutations, namely the unfolding free energy change (ddG) and melting temperature change (dTm) were obtained from this database. Folding free energy change calculation from Rosetta, structural information of the point mutations as well as amino acid physical properties were obtained for building thermostability prediction models with informatics modeling tools. Five supervised machine learning methods (support vector machine, random forests, artificial neural network, naïve Bayes classifier, K nearest neighbor) and partial least squares regression are used for building the prediction models. Binary and ternary classifications as well as regression models were built and evaluated. Data set redundancy and balancing, the reverse mutations technique, feature selection, and comparison to other published methods were discussed. Rosetta calculated folding free energy change ranked as the most influential features in all prediction models. Other descriptors also made significant contributions to increasing the accuracy of the prediction models. PMID:26361227

  16. Modulated Tool-Path Chip Breaking For Depleted Uranium Machining Operations

    SciTech Connect

    Barkman, W. E.; Babelay Jr., E. F.; Smith, K. S.; Assaid T. S.; McFarland, J. T.; Tursky, D. A.

    2010-04-15

    Turning operations involving depleted uranium frequently generate long, stringy chips that present a hazard to both the machinist and the machine tool. While a variety of chip-breaking techniques are available, they generally depend on a mechanism that increases the bending of the chip or the introduction of a one dimensional vibration that produces an interrupted cutting pattern. Unfortunately, neither of these approaches is particularly effective when making a 'light depth-of-cut' on a contoured workpiece. The historical solution to this problem has been for the machinist to use long-handled tweezers to 'pull the chip' and try to keep it submerged in the chip pan; however, this approach is not practical for all machining operations. This paper discusses a research project involving the Y-12 National Security Complex and the University of North Carolina at Charlotte in which unique, oscillatory part programs are used to continuously create an interrupted cut that generates pre-defined, user-selectable chip lengths.

  17. Upgrading the steam and cooling systems at a machine tool manufacturing complex

    SciTech Connect

    Davies, G.R.; Drye, J.W.

    1997-03-01

    Cincinnati Milacron, Inc., one of the world`s largest machine tool manufacturers, decided to upgrade the steam and cooling systems that serve Milacron`s multibuilding 1.5 million square foot (139,350 m{sup 2}) headquarters complex in Cincinnati, Ohio. The upgrades were begun in 1993 and were operational by March 1995. Program objectives were to: (1) Provide mechanical cooling of manufacturing areas for better temperature control to gain closer tolerances on machined parts. This was to support a corporate objective to obtain ISO 9000 Certification which has been achieved. (2) Phase-out use of ozone-depleting chlorofluorocarbon (CFC) refrigerants in existing electric chillers and packaged air-conditioning (DX) units. (3) Minimize waste oil and wood leaving the complex to reduce disposal costs and environmental liabilities. (4) Reduce operating and maintenance costs to enhance industrial competitiveness. With co-funding help from the local utility company, Cinergy Corporation, the authors assisted Milacron in analyzing the feasibility of various mechanical cooling concepts such as single vs. two-stage steam absorption vs. electric chillers. This analysis provided the data needed to select the concepts which best met the program objectives.

  18. Retaining-Ring Installation Tool

    NASA Technical Reports Server (NTRS)

    Christian, S.

    1983-01-01

    New tool eliminates damage to ring through improper tool use. Tool installs spiral-wound retaining rings quickly, reliably, and safely. Tool inserts rings in splined or irregularly shaped bores, bores at bottom of deep ring and slides it along bore until it nests in groove. Pistons are moved by variety of linkages.

  19. Impact resistance of materials for guards on cutting machine tools--requirements in future European safety standards.

    PubMed

    Mewes, D; Trapp, R P

    2000-01-01

    Guards on machine tools are meant to protect operators from injuries caused by tools, workpieces, and fragments hurled out of the machine's working zone. This article presents the impact resistance requirements, which guards according to European safety standards for machine tools must satisfy. Based upon these standards the impact resistance of different guard materials was determined using cylindrical steel projectiles. Polycarbonate proves to be a suitable material for vision panels because of its high energy absorption capacity. The impact resistance of 8-mm thick polycarbonate is roughly equal to that of a 3-mm thick steel sheet Fe P01. The limited ageing stability, however, makes it necessary to protect polycarbonate against cooling lubricants by means of additional panes on both sides.

  20. Backlash Decrease System of Reducers/Gearboxes in Feed Kinematical Linkage Structure of CNC Machine Tools

    NASA Astrophysics Data System (ADS)

    Stan, G.

    2016-08-01

    Feed kinematic linkages of the CNC machine tools are built in camted cycle (closed loop) and their structures include reducers/gearboxes. as well. Because of the mechanical backlash between the flanks of the teeth of gearings, disturbances occur in the performance of a kinematic linkage as a whole (in terms of speed and position loops), thus leading to instability. This work presents a new system for decreasing the mechanical backlash that is based on a new type of cylindrical gearings with tapered teeth, allowing the backlash adjustment between the flanks of the joint teeth. The modality of acting in terms of decreasing the backlash on a reducer in the structure of a feed kinematic linkage is also detailed.

  1. Finite Element Modelling of the effect of tool rake angle on tool temperature and cutting force during high speed machining of AISI 4340 steel

    NASA Astrophysics Data System (ADS)

    Sulaiman, S.; Roshan, A.; Ariffin, M. K. A.

    2013-12-01

    In this paper, a Finite Element Method (FEM) based on the ABAQUS explicit software which involves Johnson-Cook material model was used to simulate cutting force and tool temperature during high speed machining (HSM) of AISI 4340 steel. In this simulation work, a tool rake angle ranging from 0° to 20° and a range of cutting speeds between 300 to 550 m/min was investigated. The purpose of this simulation analysis was to find optimum tool rake angle where cutting force is smallest as well as tool temperature is lowest during high speed machining. It was found that cutting forces to have a decreasing trend as rake angle increased to positive direction. The optimum rake angle observed between 10° and 18° due to decrease of cutting force as 20% for all simulated cutting speeds. In addition, increasing cutting tool rake angle over its optimum value had negative influence on tool's performance and led to an increase in cutting temperature. The results give a better understanding and recognition of the cutting tool design for high speed machining processes.

  2. Laser Machining Series. Educational Resources for the Machine Tool Industry. Course Syllabi, Instructor's Handbook, [and] Student Laboratory Manual.

    ERIC Educational Resources Information Center

    Texas State Technical Coll. System, Waco.

    This package consists of course syllabi, an instructor's handbook, and a student laboratory manual for a 1-year vocational training program to prepare students for entry-level employment as laser machining technicians. The program was developed through a modification of the DACUM (Developing a Curriculum) technique. The course syllabi volume…

  3. Gaussian Process Regression as a machine learning tool for predicting organic carbon from soil spectra - a machine learning comparison study

    NASA Astrophysics Data System (ADS)

    Schmidt, Andreas; Lausch, Angela; Vogel, Hans-Jörg

    2016-04-01

    Diffuse reflectance spectroscopy as a soil analytical tool is spreading more and more. There is a wide range of possible applications ranging from the point scale (e.g. simple soil samples, drill cores, vertical profile scans) through the field scale to the regional and even global scale (UAV, airborne and space borne instruments, soil reflectance databases). The basic idea is that the soil's reflectance spectrum holds information about its properties (like organic matter content or mineral composition). The relation between soil properties and the observable spectrum is usually not exactly know and is typically derived from statistical methods. Nowadays these methods are classified in the term machine learning, which comprises a vast pool of algorithms and methods for learning the relationship between pairs if input - output data (training data set). Within this pool of methods a Gaussian Process Regression (GPR) is newly emerging method (originating from Bayesian statistics) which is increasingly applied to applications in different fields. For example, it was successfully used to predict vegetation parameters from hyperspectral remote sensing data. In this study we apply GPR to predict soil organic carbon from soil spectroscopy data (400 - 2500 nm). We compare it to more traditional and widely used methods such as Partitial Least Squares Regression (PLSR), Random Forest (RF) and Gradient Boosted Regression Trees (GBRT). All these methods have the common ability to calculate a measure for the variable importance (wavelengths importance). The main advantage of GPR is its ability to also predict the variance of the target parameter. This makes it easy to see whether a prediction is reliable or not. The ability to choose from various covariance functions makes GPR a flexible method. This allows for including different assumptions or a priori knowledge about the data. For this study we use samples from three different locations to test the prediction accuracies. One

  4. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 9: Tool and Die, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  5. Heavy duty precision leveling jacks expedite setup time on horizontal boring mill

    NASA Technical Reports Server (NTRS)

    Dellenbaugh, W.; Jones, C.

    1966-01-01

    Leveling jack is a precise alignment tool which expedites the setup of components or assemblies up to 2500 pounds on horizontal boring mills. This tool eliminates the necessity of wedges and blocks to shim the components to proper position.

  6. Relevance vector machines as a tool for forecasting geomagnetic storms during years 1996-2007

    NASA Astrophysics Data System (ADS)

    Andriyas, T.; Andriyas, S.

    2015-04-01

    In this paper, we investigate the use of relevance vector machine (RVM) as a learning tool in order to generate 1-h (one hour) ahead forecasts for geomagnetic storms driven by the interaction of the solar wind with the Earth's magnetosphere during the years 1996-2007. This epoch included solar cycle 23 with storms that were both ICME (interplanetary coronal mass ejection) and CIR (corotating interaction region) driven. Merged plasma and magnetic field measurements of the solar wind from the Advanced Composition Explorer (ACE) and WIND satellites located upstream of the Earth's magnetosphere at 1-h cadence were used as inputs to the model. The magnetospheric response to the solar wind driving measured by the disturbance storm time or the Dst index (measured in nT) was used as the output to be forecasted. The model was first tested on previously reported storms in Wu and Lundstedt (1997) and it gave a linear correlation coefficient, ρ, of above 90% and prediction efficiency (PE) above 80%. During 1996-2007, several storms (within each year) were chosen as test cases to analyze the forecasting robustness of the model. The top three forecasts per year were analyzed to assess the generalization ability of the model. These included storms with varying intensities ranging from weak (-53.01 nT) to strong (-422.02 nT) and durations (119-445 h). The top RVM forecast in a given year had ρ above 85% (87.00-96.85%), PE > 73 % (73.59-93.59%), and a root mean square error (RMSE) ranging from 9.31 to 33.45 nT. A qualitative comparison is made with model forecasts previously reported by Ji et al. (2012). We found that the robustness of the model with regards to fast learning and generating forecasts within acceptable error bounds makes it a very good proposition as a prediction tool (given the solar wind parameters) for space weather monitoring.

  7. Using machine learning tools to model complex toxic interactions with limited sampling regimes.

    PubMed

    Bertin, Matthew J; Moeller, Peter; Guillette, Louis J; Chapman, Robert W

    2013-03-19

    A major impediment to understanding the impact of environmental stress, including toxins and other pollutants, on organisms, is that organisms are rarely challenged by one or a few stressors in natural systems. Thus, linking laboratory experiments that are limited by practical considerations to a few stressors and a few levels of these stressors to real world conditions is constrained. In addition, while the existence of complex interactions among stressors can be identified by current statistical methods, these methods do not provide a means to construct mathematical models of these interactions. In this paper, we offer a two-step process by which complex interactions of stressors on biological systems can be modeled in an experimental design that is within the limits of practicality. We begin with the notion that environment conditions circumscribe an n-dimensional hyperspace within which biological processes or end points are embedded. We then randomly sample this hyperspace to establish experimental conditions that span the range of the relevant parameters and conduct the experiment(s) based upon these selected conditions. Models of the complex interactions of the parameters are then extracted using machine learning tools, specifically artificial neural networks. This approach can rapidly generate highly accurate models of biological responses to complex interactions among environmentally relevant toxins, identify critical subspaces where nonlinear responses exist, and provide an expedient means of designing traditional experiments to test the impact of complex mixtures on biological responses. Further, this can be accomplished with an astonishingly small sample size.

  8. Cooperative optimization of reconfigurable machine tool configurations and production process plan

    NASA Astrophysics Data System (ADS)

    Xie, Nan; Li, Aiping; Xue, Wei

    2012-09-01

    The production process plan design and configurations of reconfigurable machine tool (RMT) interact with each other. Reasonable process plans with suitable configurations of RMT help to improve product quality and reduce production cost. Therefore, a cooperative strategy is needed to concurrently solve the above issue. In this paper, the cooperative optimization model for RMT configurations and production process plan is presented. Its objectives take into account both impacts of process and configuration. Moreover, a novel genetic algorithm is also developed to provide optimal or near-optimal solutions: firstly, its chromosome is redesigned which is composed of three parts, operations, process plan and configurations of RMTs, respectively; secondly, its new selection, crossover and mutation operators are also developed to deal with the process constraints from operation processes (OP) graph, otherwise these operators could generate illegal solutions violating the limits; eventually the optimal configurations for RMT under optimal process plan design can be obtained. At last, a manufacturing line case is applied which is composed of three RMTs. It is shown from the case that the optimal process plan and configurations of RMT are concurrently obtained, and the production cost decreases 6.28% and nonmonetary performance increases 22%. The proposed method can figure out both RMT configurations and production process, improve production capacity, functions and equipment utilization for RMT.

  9. Adaptive vibration control using synchronous demodulation with machine tool controller motor commutation

    DOEpatents

    Hopkins, David James

    2008-05-13

    A control system and method for actively reducing vibration in a spindle housing caused by unbalance forces on a rotating spindle, by measuring the force-induced spindle-housing motion, determining control signals based on synchronous demodulation, and provide compensation for the measured displacement to cancel or otherwise reduce or attenuate the vibration. In particular, the synchronous demodulation technique is performed to recover a measured spindle housing displacement signal related only to the rotation of a machine tool spindle, and consequently rejects measured displacement not related to spindle motion or synchronous to a cycle of revolution. Furthermore, the controller actuates at least one voice-coil (VC) motor, to cancel the original force-induced motion, and adapts the magnitude of voice coil signal until this measured displacement signal is brought to a null. In order to adjust the signal to a null, it must have the correct phase relative to the spindle angle. The feedback phase signal is used to adjust a common (to both outputs) commutation offset register (offset relative to spindle encoder angle) to force the feedback phase signal output to a null. Once both of these feedback signals are null, the system is compensating properly for the spindle-induced motion.

  10. Applying CBR to machine tool product configuration design oriented to customer requirements

    NASA Astrophysics Data System (ADS)

    Wang, Pengjia; Gong, Yadong; Xie, Hualong; Liu, Yongxian; Nee, Andrew Yehching

    2016-03-01

    Product customization is a trend in the current market-oriented manufacturing environment. However, deduction from customer requirements to design results and evaluation of design alternatives are still heavily reliant on the designer's experience and knowledge. To solve the problem of fuzziness and uncertainty of customer requirements in product configuration, an analysis method based on the grey rough model is presented. The customer requirements can be converted into technical characteristics effectively. In addition, an optimization decision model for product planning is established to help the enterprises select the key technical characteristics under the constraints of cost and time to serve the customer to maximal satisfaction. A new case retrieval approach that combines the self-organizing map and fuzzy similarity priority ratio method is proposed in case-based design. The self-organizing map can reduce the retrieval range and increase the retrieval efficiency, and the fuzzy similarity priority ratio method can evaluate the similarity of cases comprehensively. To ensure that the final case has the best overall performance, an evaluation method of similar cases based on grey correlation analysis is proposed to evaluate similar cases to select the most suitable case. Furthermore, a computer-aided system is developed using MATLAB GUI to assist the product configuration design. The actual example and result on an ETC series machine tool product show that the proposed method is effective, rapid and accurate in the process of product configuration. The proposed methodology provides a detailed instruction for the product configuration design oriented to customer requirements.

  11. A study on fluid flow simulation in the cooling systems of machine tools

    NASA Astrophysics Data System (ADS)

    Olaru, I.

    2016-08-01

    This paper aims analysing the type of coolants and the correct choice of that as well as the dispensation in the processing area to control the temperature resulted from the cutting operation and the choose of the cutting operating modes. A high temperature in the working area over a certain amount can be harmful in terms of the quality of resulting surface and that could have some influences on the life of the cutting tool. The coolant chosen can be a combination of different cooling fluids in order to achieve a better cooling of the cutting area at the same time for carrying out the proper lubrication of that area. The fluid flow parameters of coolant can be influenced by the nature of the fluid or fluids used, the geometry of the nozzle used which generally has a convergent-divergent geometry in order to achieve a better dispersion of the coolant / lubricant on the area to be processed. A smaller amount of fluid is important in terms of the economy lubricant, because they are quite expensive. A minimal amount of lubricant may have a better impact on the environment and the health of the operator because the coolants in contact with overheated machined surface may develop a substantial amount of these gases that are not always beneficial to health.

  12. Parametric Optimization of Wire Electrical Discharge Machining of Powder Metallurgical Cold Worked Tool Steel using Taguchi Method

    NASA Astrophysics Data System (ADS)

    Sudhakara, Dara; Prasanthi, Guvvala

    2016-08-01

    Wire Cut EDM is an unconventional machining process used to build components of complex shape. The current work mainly deals with optimization of surface roughness while machining P/M CW TOOL STEEL by Wire cut EDM using Taguchi method. The process parameters of the Wire Cut EDM is ON, OFF, IP, SV, WT, and WP. L27 OA is used for to design of the experiments for conducting experimentation. In order to find out the effecting parameters on the surface roughness, ANOVA analysis is engaged. The optimum levels for getting minimum surface roughness is ON = 108 µs, OFF = 63 µs, IP = 11 A, SV = 68 V and WT = 8 g.

  13. Tsunami Bores in Kitakami River

    NASA Astrophysics Data System (ADS)

    Tolkova, Elena; Tanaka, Hitoshi

    2016-07-01

    The 2011 Tohoku tsunami entered the Kitakami river and propagated there as a train of shock waves, recorded with a 1-min interval at water level stations at Fukuchi, Iino, and the weir 17.2 km from the mouth, where the bulk of the wave was reflected back. The records showed that each bore kept its shape and identity as it traveled a 10.9-km-path Fukuchi-Iino-weir-Iino. Shock handling based on the cross-river integrated classical shock conditions was applied to reconstruct the flow velocity time histories at the measurement sites, to estimate inflow into the river at each site, to evaluate the wave heights of incident and reflected tsunami bores near the weir, and to estimate propagation speed of the individual bores. Theoretical predictions are verified against the measurements. We discuss experiences of exercising the shock conditions with actual tsunami measurements in the Kitakami river, and test applicability of the shallow-water approximation for describing tsunami bores with heights ranging from 0.3 to 4 m in a river segment with a depth of 3-4 m.

  14. An autonomous multisensor in situ metrology system for enabling high dynamic range measurement of 3D surfaces on precision machine tools

    NASA Astrophysics Data System (ADS)

    Liu, Samuel M. Y.; Cheung, Benny C. F.; Whitehouse, David; Cheng, Ching-Hsiang

    2016-11-01

    An in situ measurement is of prime importance when trying to maintain the position of the workpiece for further compensation processes in order to improve the accuracy and efficiency of the precision machining of three dimensional (3D) surfaces. However, the coordinates of most of the machine tools with closed machine interfaces and control system are not accessible for users, which make it difficult to use the motion axes of the machine tool for in situ measurements. This paper presents an autonomous multisensor in situ metrology system for enabling high dynamic range measurement of 3D surfaces on precision machine tools. It makes use of a designed tool path and an additional motion sensor to assist the registration of time-space data for the position estimation of a 2D laser scanner which measures the surface with a high lateral resolution and large area without the need to interface with the machine tool system. A prototype system was built and integrated into an ultra-precision polishing machine. Experimental results show that it measures the 3D surfaces with high resolution, high repeatability, and large measurement range. The system not only improves the efficiency and accuracy of the precision machining process but also extends the capability of machine tools.

  15. Active wear and failure mechanisms of TiN-coated high speed steel and TiN-coated cemented carbide tools when machining powder metallurgically made stainless steels

    SciTech Connect

    Jiang, L.; Haenninen, H.; Paro, J.; Kauppinen, V.

    1996-09-01

    In this study, active wear and failure mechanisms of both TiN-coated high speed steel and TiN-coated cemented carbide tools when machining stainless steels made by powder metallurgy in low and high cutting speed ranges, respectively, have been investigated. Abrasive wear mechanisms, fatigue-induced failure, and adhesive and diffusion wear mechanisms mainly affected the tool life of TiN-coated high speed steel tools at cutting speeds below 35 m/min, between 35 and 45 m/min, and over 45 m/min, respectively. Additionally, fatigue-induced failure was active at cutting speeds over 45 m/min in the low cutting speed range when machining powder metallurgically made duplex stainless steel 2205 and austenitic stainless steel 316L. In the high cutting speed range, from 100 to 250 m/min, fatigue-induced failure together with diffusion wear mechanism, affected the tool life of TiN-coated cemented carbide tools when machining both 316L and 2205 stainless steels. It was noticed that the tool life of TiN-coated high speed steel tools used in the low cutting speed range when machining 2205 steel was longer than that when machining 316L steel, whereas the tool life of TiN-coated cemented carbide tools used in the high cutting speed range when machining 316L steel was longer than that when machining 2205 steel.

  16. NETS - A NEURAL NETWORK DEVELOPMENT TOOL, VERSION 3.0 (MACHINE INDEPENDENT VERSION)

    NASA Technical Reports Server (NTRS)

    Baffes, P. T.

    1994-01-01

    NETS, A Tool for the Development and Evaluation of Neural Networks, provides a simulation of Neural Network algorithms plus an environment for developing such algorithms. Neural Networks are a class of systems modeled after the human brain. Artificial Neural Networks are formed from hundreds or thousands of simulated neurons, connected to each other in a manner similar to brain neurons. Problems which involve pattern matching readily fit the class of problems which NETS is designed to solve. NETS uses the back propagation learning method for all of the networks which it creates. The nodes of a network are usually grouped together into clumps called layers. Generally, a network will have an input layer through which the various environment stimuli are presented to the network, and an output layer for determining the network's response. The number of nodes in these two layers is usually tied to some features of the problem being solved. Other layers, which form intermediate stops between the input and output layers, are called hidden layers. NETS allows the user to customize the patterns of connections between layers of a network. NETS also provides features for saving the weight values of a network during the learning process, which allows for more precise control over the learning process. NETS is an interpreter. Its method of execution is the familiar "read-evaluate-print" loop found in interpreted languages such as BASIC and LISP. The user is presented with a prompt which is the simulator's way of asking for input. After a command is issued, NETS will attempt to evaluate the command, which may produce more prompts requesting specific information or an error if the command is not understood. The typical process involved when using NETS consists of translating the problem into a format which uses input/output pairs, designing a network configuration for the problem, and finally training the network with input/output pairs until an acceptable error is reached. NETS

  17. Dust Emission Induced By Friction Modifications At Tool Chip Interface In Dry Machining In MMC{sub p}

    SciTech Connect

    Kremer, Arnaud; El Mansori, Mohamed

    2011-01-17

    This paper investigates the relationship between dust emission and tribological conditions at the tool-chip interface when machining Metal Matrix composite reinforced with particles (MMCp) in dry mode. Machining generates aerosols that can easily be inhaled by workers. Aerosols may be composed of oil mist, tool material or alloying elements of workpiece material. Bar turning tests were conducted on a 2009 aluminum alloy reinforced with different level of Silicon Carbide particles (15, 25 and 35% of SiCp). Variety of PCD tools and nanostructured diamond coatings were used to analyze their performances on air pollution. A spectrometer was used to detect airborne aerosol particles in the size range between 0.3{mu}m to 20 {mu}m and to sort them in 15 size channels in real time. It was used to compare the effects of test parameters on dust emission. Observations of tool face and chip morphology reveal the importance of friction phenomena. It was demonstrated that level of friction modifies chip curvature and dust emission. The increase of level of reinforcement increase the chip segmentation and decrease the contact length and friction area. A ''running in'' phenomenon with important dust emission appeared with PCD tool due to the tool rake face flatness. In addition dust generation is more sensitive to edge integrity than power consumption.

  18. Developing Prognosis Tools to Identify Learning Difficulties in Children Using Machine Learning Technologies.

    PubMed

    Loizou, Antonis; Laouris, Yiannis

    2011-09-01

    The Mental Attributes Profiling System was developed in 2002 (Laouris and Makris, Proceedings of multilingual & cross-cultural perspectives on Dyslexia, Omni Shoreham Hotel, Washington, D.C, 2002), to provide a multimodal evaluation of the learning potential and abilities of young children's brains. The method is based on the assessment of non-verbal abilities using video-like interfaces and was compared to more established methodologies in (Papadopoulos, Laouris, Makris, Proceedings of IDA 54th annual conference, San Diego, 2003), such as the Wechsler Intelligence Scale for Children (Watkins et al., Psychol Sch 34(4):309-319, 1997). To do so, various tests have been applied to a population of 134 children aged 7-12 years old. This paper addresses the issue of identifying a minimal set of variables that are able to accurately predict the learning abilities of a given child. The use of Machine Learning technologies to do this provides the advantage of making no prior assumptions about the nature of the data and eliminating natural bias associated with data processing carried out by humans. Kohonen's Self Organising Maps (Kohonen, Biol Cybern 43:59-69, 1982) algorithm is able to split a population into groups based on large and complex sets of observations. Once the population is split, the individual groups can then be probed for their defining characteristics providing insight into the rationale of the split. The characteristics identified form the basis of classification systems that are able to accurately predict which group an individual will belong to, using only a small subset of the tests available. The specifics of this methodology are detailed herein, and the resulting classification systems provide an effective tool to prognose the learning abilities of new subjects.

  19. The monitoring of transient regimes on machine tools based on speed, acceleration and active electric power absorbed by motors

    NASA Astrophysics Data System (ADS)

    Horodinca, M.

    2016-08-01

    This paper intend to propose some new results related with computer aided monitoring of transient regimes on machine-tools based on the evolution of active electrical power absorbed by the electric motor used to drive the main kinematic chains and the evolution of rotational speed and acceleration of the main shaft. The active power is calculated in numerical format using the evolution of instantaneous voltage and current delivered by electrical power system to the electric motor. The rotational speed and acceleration of the main shaft are calculated based on the signal delivered by a sensor. Three real-time analogic signals are acquired with a very simple computer assisted setup which contains a voltage transformer, a current transformer, an AC generator as rotational speed sensor, a data acquisition system and a personal computer. The data processing and analysis was done using Matlab software. Some different transient regimes were investigated; several important conclusions related with the advantages of this monitoring technique were formulated. Many others features of the experimental setup are also available: to supervise the mechanical loading of machine-tools during cutting processes or for diagnosis of machine-tools condition by active electrical power signal analysis in frequency domain.

  20. User's manual for tooth contact analysis of face-milled spiral bevel gears with given machine-tool settings

    NASA Technical Reports Server (NTRS)

    Litvin, Faydor L.; Zhang, YI; Chen, Jui-Sheng

    1991-01-01

    Research was performed to develop a computer program that will: (1) simulate the meshing and bearing contact for face milled spiral beval gears with given machine tool settings; and (2) to obtain the output, some of the data is required for hydrodynamic analysis. It is assumed that the machine tool settings and the blank data will be taken from the Gleason summaries. The theoretical aspects of the program are based on 'Local Synthesis and Tooth Contact Analysis of Face Mill Milled Spiral Bevel Gears'. The difference between the computer programs developed herein and the other one is as follows: (1) the mean contact point of tooth surfaces for gears with given machine tool settings must be determined iteratively, while parameters (H and V) are changed (H represents displacement along the pinion axis, V represents the gear displacement that is perpendicular to the plane drawn through the axes of the pinion and the gear of their initial positions), this means that when V differs from zero, the axis of the pionion and the gear are crossed but not intersected; (2) in addition to the regular output data (transmission errors and bearing contact), the new computer program provides information about the contacting force for each contact point and the sliding and the so-called rolling velocity. The following topics are covered: (1) instructions for the users as to how to insert the input data; (2) explanations regarding the output data; (3) numerical example; and (4) listing of the program.

  1. NETS - A NEURAL NETWORK DEVELOPMENT TOOL, VERSION 3.0 (MACHINE INDEPENDENT VERSION)

    NASA Technical Reports Server (NTRS)

    Baffes, P. T.

    1994-01-01

    NETS, A Tool for the Development and Evaluation of Neural Networks, provides a simulation of Neural Network algorithms plus an environment for developing such algorithms. Neural Networks are a class of systems modeled after the human brain. Artificial Neural Networks are formed from hundreds or thousands of simulated neurons, connected to each other in a manner similar to brain neurons. Problems which involve pattern matching readily fit the class of problems which NETS is designed to solve. NETS uses the back propagation learning method for all of the networks which it creates. The nodes of a network are usually grouped together into clumps called layers. Generally, a network will have an input layer through which the various environment stimuli are presented to the network, and an output layer for determining the network's response. The number of nodes in these two layers is usually tied to some features of the problem being solved. Other layers, which form intermediate stops between the input and output layers, are called hidden layers. NETS allows the user to customize the patterns of connections between layers of a network. NETS also provides features for saving the weight values of a network during the learning process, which allows for more precise control over the learning process. NETS is an interpreter. Its method of execution is the familiar "read-evaluate-print" loop found in interpreted languages such as BASIC and LISP. The user is presented with a prompt which is the simulator's way of asking for input. After a command is issued, NETS will attempt to evaluate the command, which may produce more prompts requesting specific information or an error if the command is not understood. The typical process involved when using NETS consists of translating the problem into a format which uses input/output pairs, designing a network configuration for the problem, and finally training the network with input/output pairs until an acceptable error is reached. NETS

  2. Atmospheric noise of a breaking tidal bore.

    PubMed

    Chanson, Hubert

    2016-01-01

    A tidal bore is a surge of waters propagating upstream in an estuary as the tidal flow turns to rising and the flood tide propagates into a funnel-shaped system. Large tidal bores have a marked breaking roller. The sounds generated by breaking tidal bores were herein investigated in the field (Qiantang River) and in laboratory. The sound pressure record showed two dominant periods, with some similarity with an earlier study [Chanson (2009). J. Acoust. Soc. Am. 125(6), 3561-3568]. The two distinct phases were the incoming tidal bore when the sound amplitude increased with the approaching bore, and the passage of the tidal bore in front of the microphone when loud and powerful noises were heard. The dominant frequency ranged from 57 to 131 Hz in the Qiantang River bore. A comparison between laboratory and prototype tidal bores illustrated both common features and differences. The low pitch sound of the breaking bore had a dominant frequency close to the collective oscillations of bubble clouds, which could be modeled with a bubble cloud model using a transverse dimension of the bore roller. The findings suggest that this model might be over simplistic in the case of a powerful breaking bore, like that of the Qiantang River.

  3. Improving air traffic control: Proving new tools or approving the joint human-machine system?

    NASA Technical Reports Server (NTRS)

    Gaillard, Irene; Leroux, Marcel

    1994-01-01

    From the description of a field problem (i.e., designing decision aids for air traffic controllers), this paper points out how a cognitive engineering approach provides the milestones for the evaluation of future joint human-machine systems.

  4. Improved Performance of 50 kN Dead Weight Force Machine using Automation as a Tool

    NASA Astrophysics Data System (ADS)

    Kumar, Harish; Kumar, Anil; Yadav, Poonam

    2011-01-01

    Continuously growing technologies and increasing quality requirements have exerted thrust to the metrological institutes to maintain a high level of calibration and measurement capabilities. Force, being very vital in various engineering and non - engineering applications, is measured by force transducers. Deviations in the values observed and mentioned in the calibration certificate for force transducers may primarily be due to the creep, time loading effect and temperature effect if not properly compensated. Beside these factors, machine interaction, parasitic components etc. pertaining to the quality of the force standard machine used for calibration also contribute to the deviations. An attempt has been made by National Physical Laboratory, India (NPLI) to automate the 50 kN dead weight force machine to minimize the influence of factors other than the factors related to the machine itself. The calibration of force transducers is carried out as per the standard calibration procedure based on standard ISO 376-2004 using the automated 50 kN dead weight force machine (cmc ± 0.003% (k=2)) under similar conditions both in manual mode and automatic mode. The metrological characterization shows improved metrological results for the force transducers when the 50 kN dead weight force machine is used in automatic mode as compared to the manual mode.

  5. Underwater milling machine system for core barrel repair

    SciTech Connect

    Kramer, A.W.; Smith, E.H.

    1991-03-26

    This paper discusses an underwater machining system for the repair and maintenance of nuclear vessels. It comprises a platform with means for supporting the platform in a substantially horizontal plane; a machining device detachably connectable to the platform comprising a milling or boring machine and a spacial positioning means for locating the milling or boring machines in a precise working position. The spacial positioning means including adjustment means for movement of the milling or boring machine along its X Y and Z axes; a guide means for automatically aligning the machining device on the platform, so that when the detachable machining device is lowered from a detached position above the platform. The guide means automatically aligns the machining device to the platform; and a remote control means for operating the spacial positioning means and the milling or boring machine.

  6. Effect of biomimetic coupling units' morphologies on rolling contact fatigue wear resistance of steel from machine tool rolling tracks

    NASA Astrophysics Data System (ADS)

    Yang, Wanshi; Zhou, Hong; Sun, Liang; Wang, Chuanwei; Chen, Zhikai

    2014-04-01

    The rolling contact fatigue wear resistance plays an important role on ensuring machining precision of machine tool using rolling tracks. Bio-inspired wearable surfaces with the alternated hardness were prepared on the specimen of steel material from machine tool rolling tracks by biomimetic coupling laser remelting method to imitate biological coupling principle. The microstructures and micromorphologies of bionic units in different sizes were characterized by optical microscope. The specimens with bionic units in different sizes and distributions were tested for rolling contact fatigue wear resistance. Combining the finite element analysis and the results of wear tests, a discussion on rolling contact fatigue wear was had. The specimens with bionic units had better rolling contact fatigue wear resistance than the untreated one, while the specimens with bionic units in the alternative depth's distributions present a better rolling contact fatigue wear resistance than the ones with bionic units in the single depth's distribution. It attributed to the alternative distribution made further improvement on the dispersion of depth of stress concentration.

  7. 49 CFR 1242.28 - Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38...

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 9 2012-10-01 2012-10-01 false Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38, inclusive). 1242.28 Section 1242.28 Transportation Other... PASSENGER SERVICE FOR RAILROADS 1 Operating Expenses-Way and Structures § 1242.28 Roadway machines,...

  8. 49 CFR 1242.28 - Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38...

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 9 2011-10-01 2011-10-01 false Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38, inclusive). 1242.28 Section 1242.28 Transportation Other... PASSENGER SERVICE FOR RAILROADS 1 Operating Expenses-Way and Structures § 1242.28 Roadway machines,...

  9. 49 CFR 1242.28 - Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38...

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 9 2014-10-01 2014-10-01 false Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38, inclusive). 1242.28 Section 1242.28 Transportation Other... PASSENGER SERVICE FOR RAILROADS 1 Operating Expenses-Way and Structures § 1242.28 Roadway machines,...

  10. 49 CFR 1242.28 - Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38...

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 Transportation 9 2010-10-01 2010-10-01 false Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38, inclusive). 1242.28 Section 1242.28 Transportation Other... PASSENGER SERVICE FOR RAILROADS 1 Operating Expenses-Way and Structures § 1242.28 Roadway machines,...

  11. 49 CFR 1242.28 - Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38...

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 9 2013-10-01 2013-10-01 false Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38, inclusive). 1242.28 Section 1242.28 Transportation Other... PASSENGER SERVICE FOR RAILROADS 1 Operating Expenses-Way and Structures § 1242.28 Roadway machines,...

  12. The science of and advanced technology for cost-effective manufacture of high precision engineering products. Volume 4. Thermal effects on the accuracy of numerically controlled machine tool

    NASA Astrophysics Data System (ADS)

    Venugopal, R.; Barash, M. M.; Liu, C. R.

    1985-10-01

    Thermal effects on the accuracy of numerically controlled machine tools are specially important in the context of unmanned manufacture or under conditions of precision metal cutting. Removal of the operator from the direct control of the metal cutting process has created problems in terms of maintaining accuracy. The objective of this research is to study thermal effects on the accuracy of numerically controlled machine tools. The initial part of the research report is concerned with the analysis of a hypothetical machine. The thermal characteristics of this machine are studied. Numerical methods for evaluating the errors exhibited by the slides of the machine are proposed and the possibility of predicting thermally induced errors by the use of regression equations is investigated. A method for computing the workspace error is also presented. The final part is concerned with the actual measurement of errors on a modern CNC machining center. Thermal influences on the errors is the main objective of the experimental work. Thermal influences on the errors of machine tools are predictable. Techniques for determining thermal effects on machine tools at a design stage are also presented. ; Error models and prediction; Metrology; Automation.

  13. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 12: Instrumentation, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  14. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 10: Computer-Aided Drafting & Design, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  15. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 1: Executive Summary, of a 15-Volume Set of Skills Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    The Machine Tool Advanced Skills Technology (MAST) consortium was formed to address the shortage of skilled workers for the machine tools and metals-related industries. Featuring six of the nation's leading advanced technology centers, the MAST consortium developed, tested, and disseminated industry-specific skill standards and model curricula for…

  16. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 2: Career Development, General Education and Remediation, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  17. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 5: Mold Making, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational speciality areas within the U.S. machine tool and metals-related…

  18. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 8: Sheet Metal & Composites, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  19. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 4: Manufacturing Engineering Technology, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  20. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 11: Computer-Aided Manufacturing & Advanced CNC, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  1. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 7: Industrial Maintenance Technology, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  2. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 14: Automated Equipment Technician (CIM), of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  3. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 6: Welding, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  4. A tunnel boring system for the Yucca Mountain Project

    SciTech Connect

    Short, S.N.

    1994-12-31

    Design of the Yucca Mountain Project (YMP) tunnel boring machine (TBM) and backup began in June of 1993, with fabrication, machining and light assembly proceeding through to the end of the year. The original specifications for the project were contained in the request for quote for the YMP TBM and in Construction & Tunneling Services proposal document. As with all complex custom assignments, much of the finer details of the definition of the final scope of delivery was concurrent with the design effort itself. The summation of this effort is described in this paper. The major technical scope of the machine delivery is defined by the parameters listed in TABLE 1. Within the confines of the installed power and design excavation rates, the final product has been tailored to suit the particular needs of the project.

  5. Development of a State Machine Sequencer for the Keck Interferometer: Evolution, Development and Lessons Learned using a CASE Tool Approach

    NASA Technical Reports Server (NTRS)

    Rede, Leonard J.; Booth, Andrew; Hsieh, Jonathon; Summer, Kellee

    2004-01-01

    This paper presents a discussion of the evolution of a sequencer from a simple EPICS (Experimental Physics and Industrial Control System) based sequencer into a complex implementation designed utilizing UML (Unified Modeling Language) methodologies and a CASE (Computer Aided Software Engineering) tool approach. The main purpose of the sequencer (called the IF Sequencer) is to provide overall control of the Keck Interferometer to enable science operations be carried out by a single operator (and/or observer). The interferometer links the two 10m telescopes of the W. M. Keck Observatory at Mauna Kea, Hawaii. The IF Sequencer is a high-level, multi-threaded, Hare1 finite state machine, software program designed to orchestrate several lower-level hardware and software hard real time subsystems that must perform their work in a specific and sequential order. The sequencing need not be done in hard real-time. Each state machine thread commands either a high-speed real-time multiple mode embedded controller via CORB A, or slower controllers via EPICS Channel Access interfaces. The overall operation of the system is simplified by the automation. The UML is discussed and our use of it to implement the sequencer is presented. The decision to use the Rhapsody product as our CASE tool is explained and reflected upon. Most importantly, a section on lessons learned is presented and the difficulty of integrating CASE tool automatically generated C++ code into a large control system consisting of multiple infrastructures is presented.

  6. Development of a state machine sequencer for the Keck Interferometer: evolution, development, and lessons learned using a CASE tool approach

    NASA Astrophysics Data System (ADS)

    Reder, Leonard J.; Booth, Andrew; Hsieh, Jonathan; Summers, Kellee R.

    2004-09-01

    This paper presents a discussion of the evolution of a sequencer from a simple Experimental Physics and Industrial Control System (EPICS) based sequencer into a complex implementation designed utilizing UML (Unified Modeling Language) methodologies and a Computer Aided Software Engineering (CASE) tool approach. The main purpose of the Interferometer Sequencer (called the IF Sequencer) is to provide overall control of the Keck Interferometer to enable science operations to be carried out by a single operator (and/or observer). The interferometer links the two 10m telescopes of the W. M. Keck Observatory at Mauna Kea, Hawaii. The IF Sequencer is a high-level, multi-threaded, Harel finite state machine software program designed to orchestrate several lower-level hardware and software hard real-time subsystems that must perform their work in a specific and sequential order. The sequencing need not be done in hard real-time. Each state machine thread commands either a high-speed real-time multiple mode embedded controller via CORBA, or slower controllers via EPICS Channel Access interfaces. The overall operation of the system is simplified by the automation. The UML is discussed and our use of it to implement the sequencer is presented. The decision to use the Rhapsody product as our CASE tool is explained and reflected upon. Most importantly, a section on lessons learned is presented and the difficulty of integrating CASE tool automatically generated C++ code into a large control system consisting of multiple infrastructures is presented.

  7. Through bore subsea christmas trees

    SciTech Connect

    Huber, D.S.; Simmers, G.F.C.; Johnson, C.S.

    1985-01-01

    The workovers of subsea completed wells are expensive and time consuming as even the most routine tasks must be carried out by a semi-submersible. This paper describes the economic, safety and operational advantages which led to the development and successful first installation of 'through bore' subsea production trees. The conventional wet subsea trees have proved to be very reliable over the past ten years of operation in the Argyll, Duncan and Innes fields, however the completion strings require pulling on the average about once every three to five years. The conventional subsea tree/tubing hanger set up design requires the tree to be tripped and a rig BOP stack run to pull the tubing. This operation is time consuming, very weather sensitive and leaves the well temporarily without a well control stack on the wellhead. The 7 1/16'' 'through bore' subsea tree was developed to minimize the tubing pulling workover time and several trees have been run successfully since the latter part of 1984. The time saving on a tubing pulling workover is three days. In addition, the design considerably reduces the hazards and equipment damage risk inherent in the conventional design. Hamilton Brothers and National Supply Company in Aberdeen designed the equipment which must be considered a new generation of subsea production trees.

  8. Tool & Die and EDM Series. Educational Resources for the Machine Tool Industry. Course Syllabi, Instructor's Handbook, [and] Student Laboratory Manual.

    ERIC Educational Resources Information Center

    Texas State Technical Coll. System, Waco.

    This package consists of course syllabi, an instructor's handbook, and a student laboratory manual for a 2-year vocational training program to prepare students for entry-level employment as tool and die makers. The program was developed through a modification of the DACUM (Developing a Curriculum) technique. The course syllabi volume begins with…

  9. Quality Designed Twin Wire Arc Spraying of Aluminum Bores

    NASA Astrophysics Data System (ADS)

    König, Johannes; Lahres, Michael; Methner, Oliver

    2015-01-01

    After 125 years of development in combustion engines, the attractiveness of these powerplants still gains a great deal of attention. The efficiency of engines has been increased continuously through numerous innovations during the last years. Especially in the field of motor engineering, consequent friction optimization leads to cost-effective fuel consumption advantages and a CO2 reduction. This is the motivation and adjusting lever of NANOSLIDE® from Mercedes-Benz. The twin wire arc-spraying process of the aluminum bore creates a thin, iron-carbon-alloyed coating which is surface-finished through honing. Due to the continuous development in engines, the coating strategies must be adapted in parallel to achieve a quality-conformed coating result. The most important factors to this end are the controlled indemnification of a minimal coating thickness and a homogeneous coating deposition of the complete bore. A specific system enables the measuring and adjusting of the part and the central plunging of the coating torch into the bore to achieve a homogeneous coating thickness. Before and after measurement of the bore diameter enables conclusions about the coating thickness. A software tool specifically developed for coating deposition can transfer this information to a model that predicts the coating deposition as a function of the coating strategy.

  10. Thermal modeling of bore fields with arbitrarily oriented boreholes

    NASA Astrophysics Data System (ADS)

    Lazzarotto, Alberto

    2016-04-01

    The accurate prediction of the thermal behavior of bore fields for shallow geothermal applications is necessary to carry out a proper design of such systems. A classical methodology to perform this analysis is the so-called g-function method. Most commercial tools implementing this methodology are designed to handle only bore fields configurations with vertical boreholes. This is a limitation since this condition might not apply in a real installation. In a recent development by the author, a semi-analytical method to determine g-function for bore fields with arbitrarily oriented boreholes was introduced. The strategy utilized is based on the idea introduced by Cimmino of representing boreholes as stacked finite line sources. The temperature along these finite lines is calculated by applying the superposition of the effects of each linear heat source in the field. This modeling technique allows to approximate uneven heat distribution along the boreholes which is a key feature for the calculation of g-functions according to Eskilson's boundary conditions. The method has been tested for a few simple configurations and showed results that are similar compare to previous results computed numerically by Eskilson. The method has been then successfully applied to the g-function calculation of an existing large scale highly asymmetrical bore field.

  11. Automated cell analysis tool for a genome-wide RNAi screen with support vector machine based supervised learning

    NASA Astrophysics Data System (ADS)

    Remmele, Steffen; Ritzerfeld, Julia; Nickel, Walter; Hesser, Jürgen

    2011-03-01

    RNAi-based high-throughput microscopy screens have become an important tool in biological sciences in order to decrypt mostly unknown biological functions of human genes. However, manual analysis is impossible for such screens since the amount of image data sets can often be in the hundred thousands. Reliable automated tools are thus required to analyse the fluorescence microscopy image data sets usually containing two or more reaction channels. The herein presented image analysis tool is designed to analyse an RNAi screen investigating the intracellular trafficking and targeting of acylated Src kinases. In this specific screen, a data set consists of three reaction channels and the investigated cells can appear in different phenotypes. The main issue of the image processing task is an automatic cell segmentation which has to be robust and accurate for all different phenotypes and a successive phenotype classification. The cell segmentation is done in two steps by segmenting the cell nuclei first and then using a classifier-enhanced region growing on basis of the cell nuclei to segment the cells. The classification of the cells is realized by a support vector machine which has to be trained manually using supervised learning. Furthermore, the tool is brightness invariant allowing different staining quality and it provides a quality control that copes with typical defects during preparation and acquisition. A first version of the tool has already been successfully applied for an RNAi-screen containing three hundred thousand image data sets and the SVM extended version is designed for additional screens.

  12. Large-bore pipe decontamination

    SciTech Connect

    Ebadian, M.A.

    1998-01-01

    The decontamination and decommissioning (D and D) of 1200 buildings within the US Department of Energy-Office of Environmental Management (DOE-EM) Complex will require the disposition of miles of pipe. The disposition of large-bore pipe, in particular, presents difficulties in the area of decontamination and characterization. The pipe is potentially contaminated internally as well as externally. This situation requires a system capable of decontaminating and characterizing both the inside and outside of the pipe. Current decontamination and characterization systems are not designed for application to this geometry, making the direct disposal of piping systems necessary in many cases. The pipe often creates voids in the disposal cell, which requires the pipe to be cut in half or filled with a grout material. These methods are labor intensive and costly to perform on large volumes of pipe. Direct disposal does not take advantage of recycling, which could provide monetary dividends. To facilitate the decontamination and characterization of large-bore piping and thereby reduce the volume of piping required for disposal, a detailed analysis will be conducted to document the pipe remediation problem set; determine potential technologies to solve this remediation problem set; design and laboratory test potential decontamination and characterization technologies; fabricate a prototype system; provide a cost-benefit analysis of the proposed system; and transfer the technology to industry. This report summarizes the activities performed during fiscal year 1997 and describes the planned activities for fiscal year 1998. Accomplishments for FY97 include the development of the applicable and relevant and appropriate regulations, the screening of decontamination and characterization technologies, and the selection and initial design of the decontamination system.

  13. Generated spiral bevel gears: Optimal machine-tool settings and tooth contact analysis

    NASA Technical Reports Server (NTRS)

    Litvin, F. L.; Tsung, W. J.; Coy, J. J.; Heine, C.

    1985-01-01

    Geometry and kinematic errors were studied for Gleason generated spiral bevel gears. A new method was devised for choosing optimal machine settings. These settings provide zero kinematic errors and an improved bearing contact. The kinematic errors are a major source of noise and vibration in spiral bevel gears. The improved bearing contact gives improved conditions for lubrication. A computer program for tooth contact analysis was developed, and thereby the new generation process was confirmed. The new process is governed by the requirement that during the generation process there is directional constancy of the common normal of the contacting surfaces for generator and generated surfaces of pinion and gear.

  14. An open CAM system for dentistry on the basis of China-made 5-axis simultaneous contouring CNC machine tool and industrial CAM software.

    PubMed

    Lu, Li; Liu, Shusheng; Shi, Shenggen; Yang, Jianzhong

    2011-10-01

    China-made 5-axis simultaneous contouring CNC machine tool and domestically developed industrial computer-aided manufacture (CAM) technology were used for full crown fabrication and measurement of crown accuracy, with an attempt to establish an open CAM system for dental processing and to promote the introduction of domestic dental computer-aided design (CAD)/CAM system. Commercially available scanning equipment was used to make a basic digital tooth model after preparation of crown, and CAD software that comes with the scanning device was employed to design the crown by using domestic industrial CAM software to process the crown data in order to generate a solid model for machining purpose, and then China-made 5-axis simultaneous contouring CNC machine tool was used to complete machining of the whole crown and the internal accuracy of the crown internal was measured by using 3D-MicroCT. The results showed that China-made 5-axis simultaneous contouring CNC machine tool in combination with domestic industrial CAM technology can be used for crown making and the crown was well positioned in die. The internal accuracy was successfully measured by using 3D-MicroCT. It is concluded that an open CAM system for dentistry on the basis of China-made 5-axis simultaneous contouring CNC machine tool and domestic industrial CAM software has been established, and development of the system will promote the introduction of domestically-produced dental CAD/CAM system. PMID:22038364

  15. Adaptive Machining Of Large, Somewhat Flexible Parts

    NASA Technical Reports Server (NTRS)

    Gutow, David; Wagner, Garrett; Gilbert, Jeffrey L.; Deily, David

    1996-01-01

    Adaptive machining is method of machining large, somewhat flexible workpieces to close tolerances. Devised for machining precise weld lands on aft skirts of rocket nozzles, but underlying concept generally applicable to precise machining of any of large variety of workpieces deformed by thermal, gravitational, and/or machining forces. For example, in principle, method used to bore precise hole on unanchored end of long cantilever beam.

  16. Machine vision system: a tool for quality inspection of food and agricultural products.

    PubMed

    Patel, Krishna Kumar; Kar, A; Jha, S N; Khan, M A

    2012-04-01

    Quality inspection of food and agricultural produce are difficult and labor intensive. Simultaneously, with increased expectations for food products of high quality and safety standards, the need for accurate, fast and objective quality determination of these characteristics in food products continues to grow. However, these operations generally in India are manual which is costly as well as unreliable because human decision in identifying quality factors such as appearance, flavor, nutrient, texture, etc., is inconsistent, subjective and slow. Machine vision provides one alternative for an automated, non-destructive and cost-effective technique to accomplish these requirements. This inspection approach based on image analysis and processing has found a variety of different applications in the food industry. Considerable research has highlighted its potential for the inspection and grading of fruits and vegetables, grain quality and characteristic examination and quality evaluation of other food products like bakery products, pizza, cheese, and noodles etc. The objective of this paper is to provide in depth introduction of machine vision system, its components and recent work reported on food and agricultural produce.

  17. Process Modeling In Cold Forging Considering The Process-Tool-Machine Interactions

    NASA Astrophysics Data System (ADS)

    Kroiss, Thomas; Engel, Ulf; Merklein, Marion

    2010-06-01

    In this paper, a methodic approach is presented for the determination and modeling of the axial deflection characteristic for the whole system of stroke-controlled press and tooling system. This is realized by a combination of experiment and FE simulation. The press characteristic is uniquely measured in experiment. The tooling system characteristic is determined in FE simulation to avoid experimental investigations on various tooling systems. The stiffnesses of press and tooling system are combined to a substitute stiffness that is integrated into the FE process simulation as a spring element. Non-linear initial effects of the press are modeled with a constant shift factor. The approach was applied to a full forward extrusion process on a press with C-frame. A comparison between experiments and results of the integrated FE simulation model showed a high accuracy of the FE model. The simulation model with integrated deflection characteristic represents the entire process behavior and can be used for the calculation of a mathematical process model based on variant simulations and response surfaces. In a subsequent optimization step, an adjusted process and tool design can be determined, that compensates the influence of the deflections on the workpiece dimensions leading to high workpiece accuracy. Using knowledge on the process behavior, the required number of variant simulations was reduced.

  18. PHAST: A Collaborative Machine Translation and Post-Editing Tool for Public Health.

    PubMed

    Dew, Kristin; Turner, Anne M; Desai, Loma; Martin, Nathalie; Laurenzi, Adrian; Kirchhoff, Katrin

    2015-01-01

    This paper describes a novel collaborative machine translation (MT) plus post-editing system called PHAST (Public Health Automatic System for Translation, phastsystem.org), tailored for use in producing multilingual education materials for public health. Its collaborative features highlight a new approach in public health informatics: sharing limited bilingual translation resources via a groupware system. We report here on the design methods and requirements used to develop PHAST and on its evaluation with potential public health users. Our results indicate such a system could be a feasible means of increasing the production of multilingual public health materials by reducing the barriers of time and cost. PHAST's design can serve as a model for other communities interested in assuring the accuracy of MT through shared language expertise. PMID:26958182

  19. PHAST: A Collaborative Machine Translation and Post-Editing Tool for Public Health

    PubMed Central

    Dew, Kristin; Turner, Anne M.; Desai, Loma; Martin, Nathalie; Laurenzi, Adrian; Kirchhoff, Katrin

    2015-01-01

    This paper describes a novel collaborative machine translation (MT) plus post-editing system called PHAST (Public Health Automatic System for Translation, phastsystem.org), tailored for use in producing multilingual education materials for public health. Its collaborative features highlight a new approach in public health informatics: sharing limited bilingual translation resources via a groupware system. We report here on the design methods and requirements used to develop PHAST and on its evaluation with potential public health users. Our results indicate such a system could be a feasible means of increasing the production of multilingual public health materials by reducing the barriers of time and cost. PHAST’s design can serve as a model for other communities interested in assuring the accuracy of MT through shared language expertise. PMID:26958182

  20. The crack effect on instability in a machine tool spindle with gas bearings

    NASA Astrophysics Data System (ADS)

    Huang, Bo-Wun

    2005-09-01

    Gas-bearing spindles are required for increased spindle speed in precise machining. Due to manufacturing flaws or cyclic loading, cracks frequently appear in a rotating spindle systems. Cracks markedly affect the dynamic characteristics of rotating machinery. Hence, in this study, high-speed spindles with gas bearings and the crack effect on the instability dynamics are considered. Most investigations on dynamic characteristics of the spindle system were confined to ball-bearing-type spindles. This work examines the dynamic instability in a cracked rotating spindle system with gas bearings. A round Euler-Bernoulli beam is used to approximate the spindle. The Hamilton principle is applied to derive the equation of motion for the spindle system. The effects of crack depth, rotation speed and provided air pressure on the dynamic instability of a rotating spindle system are studied

  1. PHAST: A Collaborative Machine Translation and Post-Editing Tool for Public Health.

    PubMed

    Dew, Kristin; Turner, Anne M; Desai, Loma; Martin, Nathalie; Laurenzi, Adrian; Kirchhoff, Katrin

    2015-01-01

    This paper describes a novel collaborative machine translation (MT) plus post-editing system called PHAST (Public Health Automatic System for Translation, phastsystem.org), tailored for use in producing multilingual education materials for public health. Its collaborative features highlight a new approach in public health informatics: sharing limited bilingual translation resources via a groupware system. We report here on the design methods and requirements used to develop PHAST and on its evaluation with potential public health users. Our results indicate such a system could be a feasible means of increasing the production of multilingual public health materials by reducing the barriers of time and cost. PHAST's design can serve as a model for other communities interested in assuring the accuracy of MT through shared language expertise.

  2. Successful fabrication of a convex platform PMMA cell-counting slide using a high-precision perpendicular dual-spindle CNC machine tool

    NASA Astrophysics Data System (ADS)

    Chen, Shun-Tong; Chang, Chih-Hsien

    2013-12-01

    This study presents a novel approach to the fabrication of a biomedical-mold for producing convex platform PMMA (poly-methyl-meth-acrylate) slides for counting cells. These slides allow for the microscopic examination of urine sediment cells. Manufacturing of such slides incorporates three important procedures: (1) the development of a tabletop high-precision dual-spindle CNC (computerized numerical control) machine tool; (2) the formation of a boron-doped polycrystalline composite diamond (BD-PCD) wheel-tool on the machine tool developed in procedure (1); and (3) the cutting of a multi-groove-biomedical-mold array using the formed diamond wheel-tool in situ on the developed machine. The machine incorporates a hybrid working platform providing wheel-tool thinning using spark erosion to cut, polish, and deburr microgrooves on NAK80 steel directly. With consideration given for the electrical conductive properties of BD-PCD, the diamond wheel-tool is thinned to a thickness of 5 µm by rotary wire electrical discharge machining. The thinned wheel-tool can grind microgrooves 10 µm wide. An embedded design, which inserts a close fitting precision core into the biomedical-mold to create step-difference (concave inward) of 50 µm in height between the core and the mold, is also proposed and realized. The perpendicular dual-spindles and precision rotary stage are features that allow for biomedical-mold machining without the necessity of uploading and repositioning materials until all tasks are completed. A PMMA biomedical-slide with a plurality of juxtaposed counting chambers is formed and its usefulness verified.

  3. Surface Grinder Operator. Instructor's Guide. Part of Single-Tool Skills Program. Machine Industries Occupations.

    ERIC Educational Resources Information Center

    New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.

    This course, the second one to be published in what is expected to be a series of instructor's guides in the Single-Tool Skills Program, is expected to help meet the need for trained operators in metalworking and is designed for use in the adult education programs of school districts, in Manpower Development and Training Programs, and in secondary…

  4. Tube Alinement for Machining

    NASA Technical Reports Server (NTRS)

    Garcia, J.

    1984-01-01

    Tool with stepped shoulders alines tubes for machining in preparation for welding. Alinement with machine tool axis accurate to within 5 mils (0.13mm) and completed much faster than visual setup by machinist.

  5. Use of preferential inspection to define the viewing sphere and characteristic views of an arbitrary machined tool part.

    PubMed

    Perrett, D I; Harries, M H; Looker, S

    1992-01-01

    Measurements were made of the way human subjects visually inspected an idealized machined tool part (a 'widget') while learning the three-dimensional shape of the object. Subjects were free to rotate the object about any axis. Inspection was not evenly distributed across all views. Subjects focused on views where the faces of the object were orthogonal to the line of sight and the edges of the object were aligned parallel or at right angles to the gravitational axis. These 'face' or 'plan' views were also the easiest for subjects to bring to mind in a mental imagery task. By contrast, when subjects were instructed to imagine the views displaying the most structural information they visualized views lying midway between face views.

  6. Application of Machine Learning tools to recognition of molecular patterns in STM images

    NASA Astrophysics Data System (ADS)

    Maksov, Artem; Ziatdinov, Maxim; Fujii, Shintaro; Kiguchi, Manabu; Higashibayashi, Shuhei; Sakurai, Hidehiro; Kalinin, Sergei; Sumpter, Bobby

    The ability to utilize individual molecules and molecular assemblies as data storage elements has motivated scientist for years, concurrent with the continuous effort to shrink a size of data storage devices in microelectronics industry. One of the critical issues in this effort lies in being able to identify individual molecular assembly units (patterns), on a large scale in an automated fashion of complete information extraction. Here we present a novel method of applying machine learning techniques for extraction of positional and rotational information from scanning tunneling microscopy (STM) images of π-bowl sumanene molecules on gold. We use Markov Random Field (MRF) model to decode the polar rotational states for each molecule in a large scale STM image of molecular film. We further develop an algorithm that uses a convolutional Neural Network combined with MRF and input from density functional theory to classify molecules into different azimuthal rotational classes. Our results demonstrate that a molecular film is partitioned into distinctive azimuthal rotational domains consisting typically of 20-30 molecules. In each domain, the ``bowl-down'' molecules are generally surrounded by six nearest neighbor molecules in ``bowl-up'' configuration, and the resultant overall structure form a periodic lattice of rotational and polar states within each domain. Research was supported by the US Department of Energy.

  7. Deformation Twin Nucleation and Growth Characterization in Magnesium Alloys Using Novel EBSD Pattern Analysis and Machine Learning Tools

    NASA Astrophysics Data System (ADS)

    Rampton, Travis M.

    Deformation twinning in Magnesium alloys both facilitates slip and forms sites for failure. Currently, basic studies of twinning in Mg are facilitated by electron backscatter diffraction (EBSD) which is able to extract a myriad of information relating to crystalline microstructures. Although much information is available via EBSD, various problems relating to deformation twinning have not been solved. This dissertation provides new insights into deformation twinning in Mg alloys, with particular focus on AZ31. These insights were gained through the development of new EBSD and related machine learning tools that extract more information beyond what is currently accessed. The first tool relating to characterization of deformed and twinned materials focuses on surface topography crack detection. The intensity map across EBSD images contains vital information that can be used to detect evolution of surface roughness and crack formation, which typically occurs at twin boundaries. The method of topography recovery resulted in reconstruction errors as low as 2% over a 500 microm length. The method was then applied to a 3 microm x 3 microm area of twinned Tantalum which experienced topographic alterations. The topography of Ta correlated with other measured changes in the microstructure. Additionally, EBSD images were used to identify the presence of cracks in Nickel microstructures. Several cracks were identified on the Ni specimen, demonstrating that cracks as thin as 34 nm could be measured. A further EBSD based tool developed for this study was used to identify thin compression twins in Mg; these are often missed in a traditional EBSD scan due to their size relative to the electron probe. This tool takes advantage of crystallographic relationships that exist between parent and twinned grains; common planes that exist in both grains lead to bands of consistent intensity as a scan crosses a twin. Hence, twin boundaries in a microstructure can be recognized, even when

  8. Proposal for a lunar tunnel-boring machine

    NASA Technical Reports Server (NTRS)

    Allen, Christopher S.; Cooper, David W.; Davila, David, Jr.; Mahendra, Christopher S.; Tagaras, Michael A.

    1988-01-01

    A need exists for obtaining a safe and habitable lunar base that is free from the hazards of radiation, temperature gradient, and micrometeorites. A device for excavating lunar material and simultaneously generating living space in the subselenian environment was studied at the conceptual level. Preliminary examinations indicate that a device using a mechanical head to shear its way through the lunar material while creating a rigid ceramic-like lining meets design constraints using existing technology. The Lunar Tunneler is totally automated and guided by a laser communication system. There exists the potential for the excavated lunar material to be used in conjunction with a surface mining process for the purpose of the extraction of oxygen and other elements. Experiments into lunar material excavation and further research into the concept of a mechanical Lunar Tunneler are suggested.

  9. Small diameter, deep bore optical inspection system

    DOEpatents

    Lord, D.E.; Petrini, R.R.; Carter, G.W.

    An improved rod optic system for inspecting small diameter, deep bores is described. The system consists of a rod optic system utilizing a curved mirror at the end of the rod lens such that the optical path through the system is bent 90/sup 0/ to minimize optical distortion in examing the sides of a curved bore. The system is particularly useful in the examination of small bores for corrosion, and is capable if examing 1/16 inch diameter and up to 4-inch deep drill holes, for example. The positioning of the curved mirror allows simultaneous viewing from shallow and righ angle points of observation of the same artifact (such as corrosion) in the bore hole. The improved rod optic system may be used for direct eye sighting, or in combination with a still camera or a low-light television monitor; particularly low-light color television.

  10. Observational and Modeling Study of Mesopheric Bores

    NASA Astrophysics Data System (ADS)

    Loughmiller, P.; Hickey, M.; Franke, S.; Kelley, M.

    In mid-ladtitude studies of the dynamics of the mesosphere and lower thermosphere, some of the most intriguing phenomena observed high over the Hawaiian night skies are internal bores. These events affecting chemiluminescence are documented in monochromatic airglow images taken by high performance all-sky CCD imaging systems operating at the Maui Space Surveillance Site on top of Haleakala Crater. Data continues to be collected as part of the ongoing, collaborative Maui - Mesosphere and Lower Thermosphere (MALT) campaign, jointly sponsored by the National Science Foundation and the Air Force Office of Scientific Research. Bolstered by the Maui-MALT dataset, several theories now exist for mesospheric bores, agreeing in principle that they are likely nonlinear structures spawned by gravity waves and propagating within ducted waveguide regions. We investigate these plausible theories using a multi-instrument 2 approach, looking for correlation between bores and thermal inversion layers or wind shears, both potential guiding structures for lateral, geographic bore propagation.

  11. Small diameter, deep bore optical inspection system

    DOEpatents

    Lord, David E.; Petrini, Richard R.; Carter, Gary W.

    1981-01-01

    An improved rod optic system for inspecting small diameter, deep bores. The system consists of a rod optic system utilizing a curved mirror at the end of the rod lens such that the optical path through the system is bent 90.degree. to minimize optical distortion in examining the sides of a curved bore. The system is particularly useful in the examination of small bores for corrosion, and is capable of examining 1/16 inch diameter and up to 4 inch deep drill holes, for example. The positioning of the curved mirror allows simultaneous viewing from shallow and right angle points of observation of the same artifact (such as corrosion) in the bore hole. The improved rod optic system may be used for direct eye sighting, or in combination with a still camera or a low-light television monitor; particularly low-light color television.

  12. Modeling Plan-Related Clinical Complications Using Machine Learning Tools in a Multiplan IMRT Framework

    SciTech Connect

    Zhang, Hao H.; D'Souza, Warren D. Shi Leyuan; Meyer, Robert R.

    2009-08-01

    Purpose: To predict organ-at-risk (OAR) complications as a function of dose-volume (DV) constraint settings without explicit plan computation in a multiplan intensity-modulated radiotherapy (IMRT) framework. Methods and Materials: Several plans were generated by varying the DV constraints (input features) on the OARs (multiplan framework), and the DV levels achieved by the OARs in the plans (plan properties) were modeled as a function of the imposed DV constraint settings. OAR complications were then predicted for each of the plans by using the imposed DV constraints alone (features) or in combination with modeled DV levels (plan properties) as input to machine learning (ML) algorithms. These ML approaches were used to model two OAR complications after head-and-neck and prostate IMRT: xerostomia, and Grade 2 rectal bleeding. Two-fold cross-validation was used for model verification and mean errors are reported. Results: Errors for modeling the achieved DV values as a function of constraint settings were 0-6%. In the head-and-neck case, the mean absolute prediction error of the saliva flow rate normalized to the pretreatment saliva flow rate was 0.42% with a 95% confidence interval of (0.41-0.43%). In the prostate case, an average prediction accuracy of 97.04% with a 95% confidence interval of (96.67-97.41%) was achieved for Grade 2 rectal bleeding complications. Conclusions: ML can be used for predicting OAR complications during treatment planning allowing for alternative DV constraint settings to be assessed within the planning framework.

  13. High temperature well bore cement slurry

    SciTech Connect

    Nahm, J.J.W.; Vinegar, H.J.; Karanikas, J.M.; Wyant, R.E.

    1993-07-13

    A low density well bore cement slurry composition is described suitable for cementing well bores with high reservoir temperatures comprising: (a) a high alumina cement in an amount of about 40 pounds per barrel of slurry or greater: (b) graphite in an amount greater than about one quarter, by volume, of the solids in the cement slurry; and (c) and a carrier fluid comprising drilling mud.

  14. Plausible mechanisms for the boring on carbonates by microbial phototrophs

    NASA Astrophysics Data System (ADS)

    Garcia-Pichel, Ferran

    2006-03-01

    Photosynthetic microbes, particularly cyanobacteria, that bore into carbonates are ancient biological players in various geologic phenomena such as the destruction of biogenic carbonates and coastal limestones, the reworking of carbonate sands and the cementation of microbialites. Their signatures are important tools for paleoenvironmental reconstruction, and they play a significant role in marine aquaculture. In spite of their geologic, environmental and economic importance, the mechanism by which they are able to excavate calcareous and calcophosphatic mineral substrates remains unknown. Excavation by acidulation, commonly thought to be a possible mechanism, constitutes nothing less than an apparent paradox, in that the geochemical consequence of oxygenic photosynthesis should be carbonate precipitation, not dissolution. Three alternative mechanistic models are presented here that may allow cyanobacterial boring to proceed and be still consistent with available evidence, as well as microbiological and geologic/geochemical principles. They are based on either temporal or spatial separation of photosynthesis and respiration, and on the active extrusion of calcium ions through an active cellular uptake and transport process. From the three models, the latter is shown to be most appropriate in describing and explaining the boring phenomenon. Several experimental approaches are discussed that would be appropriate to elucidate the paradox.

  15. On the Problem of Wear Resistant Coatings Separation From Tools and Machine Elements

    NASA Astrophysics Data System (ADS)

    Petrushin, S. I.; Gubaidulina, R. H.; Gruby, S. V.; Likholat, A. V.

    2015-09-01

    The article considers separation of wear resistant coatings of tool and engineering materials which arises both during coating fabrication and use of the product. The cause of this phenomenon is assumed to be related to thermal residual stresses generating on the coating- substrate border. These stresses have been analyzed and methods are provided to calculate it after produced composite material is cooled down from the temperature of coating synthesis to the ambient temperature. A no-fracture condition has been stated in relation to coating- substrate thicknesses, temperature differences and physical and mechanical properties of combined materials. The issue of intermediate layer incorporation with pre-set parameters has been discussed. A co-effect of thermal residual and functional stresses on the strength of the boundary layer has been considered when heating, tension and compression of a product with wear resistant coating. Conclusions have been made, as well as recommendations to improve fracture strength of products with thin wear resistant coatings.

  16. Data Mining and Machine Learning Tools for Combinatorial Material Science of All-Oxide Photovoltaic Cells.

    PubMed

    Yosipof, Abraham; Nahum, Oren E; Anderson, Assaf Y; Barad, Hannah-Noa; Zaban, Arie; Senderowitz, Hanoch

    2015-06-01

    Growth in energy demands, coupled with the need for clean energy, are likely to make solar cells an important part of future energy resources. In particular, cells entirely made of metal oxides (MOs) have the potential to provide clean and affordable energy if their power conversion efficiencies are improved. Such improvements require the development of new MOs which could benefit from combining combinatorial material sciences for producing solar cells libraries with data mining tools to direct synthesis efforts. In this work we developed a data mining workflow and applied it to the analysis of two recently reported solar cell libraries based on Titanium and Copper oxides. Our results demonstrate that QSAR models with good prediction statistics for multiple solar cells properties could be developed and that these models highlight important factors affecting these properties in accord with experimental findings. The resulting models are therefore suitable for designing better solar cells.

  17. Machine Learning Meta-analysis of Large Metagenomic Datasets: Tools and Biological Insights.

    PubMed

    Pasolli, Edoardo; Truong, Duy Tin; Malik, Faizan; Waldron, Levi; Segata, Nicola

    2016-07-01

    Shotgun metagenomic analysis of the human associated microbiome provides a rich set of microbial features for prediction and biomarker discovery in the context of human diseases and health conditions. However, the use of such high-resolution microbial features presents new challenges, and validated computational tools for learning tasks are lacking. Moreover, classification rules have scarcely been validated in independent studies, posing questions about the generality and generalization of disease-predictive models across cohorts. In this paper, we comprehensively assess approaches to metagenomics-based prediction tasks and for quantitative assessment of the strength of potential microbiome-phenotype associations. We develop a computational framework for prediction tasks using quantitative microbiome profiles, including species-level relative abundances and presence of strain-specific markers. A comprehensive meta-analysis, with particular emphasis on generalization across cohorts, was performed in a collection of 2424 publicly available metagenomic samples from eight large-scale studies. Cross-validation revealed good disease-prediction capabilities, which were in general improved by feature selection and use of strain-specific markers instead of species-level taxonomic abundance. In cross-study analysis, models transferred between studies were in some cases less accurate than models tested by within-study cross-validation. Interestingly, the addition of healthy (control) samples from other studies to training sets improved disease prediction capabilities. Some microbial species (most notably Streptococcus anginosus) seem to characterize general dysbiotic states of the microbiome rather than connections with a specific disease. Our results in modelling features of the "healthy" microbiome can be considered a first step toward defining general microbial dysbiosis. The software framework, microbiome profiles, and metadata for thousands of samples are publicly

  18. Machine Learning Meta-analysis of Large Metagenomic Datasets: Tools and Biological Insights

    PubMed Central

    Pasolli, Edoardo; Truong, Duy Tin; Malik, Faizan; Waldron, Levi

    2016-01-01

    Shotgun metagenomic analysis of the human associated microbiome provides a rich set of microbial features for prediction and biomarker discovery in the context of human diseases and health conditions. However, the use of such high-resolution microbial features presents new challenges, and validated computational tools for learning tasks are lacking. Moreover, classification rules have scarcely been validated in independent studies, posing questions about the generality and generalization of disease-predictive models across cohorts. In this paper, we comprehensively assess approaches to metagenomics-based prediction tasks and for quantitative assessment of the strength of potential microbiome-phenotype associations. We develop a computational framework for prediction tasks using quantitative microbiome profiles, including species-level relative abundances and presence of strain-specific markers. A comprehensive meta-analysis, with particular emphasis on generalization across cohorts, was performed in a collection of 2424 publicly available metagenomic samples from eight large-scale studies. Cross-validation revealed good disease-prediction capabilities, which were in general improved by feature selection and use of strain-specific markers instead of species-level taxonomic abundance. In cross-study analysis, models transferred between studies were in some cases less accurate than models tested by within-study cross-validation. Interestingly, the addition of healthy (control) samples from other studies to training sets improved disease prediction capabilities. Some microbial species (most notably Streptococcus anginosus) seem to characterize general dysbiotic states of the microbiome rather than connections with a specific disease. Our results in modelling features of the “healthy” microbiome can be considered a first step toward defining general microbial dysbiosis. The software framework, microbiome profiles, and metadata for thousands of samples are publicly

  19. Machine Learning Meta-analysis of Large Metagenomic Datasets: Tools and Biological Insights.

    PubMed

    Pasolli, Edoardo; Truong, Duy Tin; Malik, Faizan; Waldron, Levi; Segata, Nicola

    2016-07-01

    Shotgun metagenomic analysis of the human associated microbiome provides a rich set of microbial features for prediction and biomarker discovery in the context of human diseases and health conditions. However, the use of such high-resolution microbial features presents new challenges, and validated computational tools for learning tasks are lacking. Moreover, classification rules have scarcely been validated in independent studies, posing questions about the generality and generalization of disease-predictive models across cohorts. In this paper, we comprehensively assess approaches to metagenomics-based prediction tasks and for quantitative assessment of the strength of potential microbiome-phenotype associations. We develop a computational framework for prediction tasks using quantitative microbiome profiles, including species-level relative abundances and presence of strain-specific markers. A comprehensive meta-analysis, with particular emphasis on generalization across cohorts, was performed in a collection of 2424 publicly available metagenomic samples from eight large-scale studies. Cross-validation revealed good disease-prediction capabilities, which were in general improved by feature selection and use of strain-specific markers instead of species-level taxonomic abundance. In cross-study analysis, models transferred between studies were in some cases less accurate than models tested by within-study cross-validation. Interestingly, the addition of healthy (control) samples from other studies to training sets improved disease prediction capabilities. Some microbial species (most notably Streptococcus anginosus) seem to characterize general dysbiotic states of the microbiome rather than connections with a specific disease. Our results in modelling features of the "healthy" microbiome can be considered a first step toward defining general microbial dysbiosis. The software framework, microbiome profiles, and metadata for thousands of samples are publicly

  20. Computer Aided Drafting and Design, Industrial Manufacturing Technician, and Mechanical Engineering Technician and Machine Tool, Die and Moldmaking Technology. Tech Prep Competency Profile.

    ERIC Educational Resources Information Center

    Mid-East Ohio Tech Prep Consortium, Zanesville.

    This document contains competency profiles in four areas: computer-aided drafting and design; industrial manufacturing technician; mechanical engineering technician; and machine tool, die, and moldmaking technology occupations. The profiles are intended for use in articulating tech prep programs from high school through associate degrees in Ohio.…

  1. Computer-Aided Drafting and Design Series. Educational Resources for the Machine Tool Industry, Course Syllabi, [and] Instructor's Handbook. Student Laboratory Manual.

    ERIC Educational Resources Information Center

    Texas State Technical Coll. System, Waco.

    This package consists of course syllabi, an instructor's handbook, and a student laboratory manual for a 2-year vocational training program to prepare students for entry-level employment in computer-aided drafting and design in the machine tool industry. The program was developed through a modification of the DACUM (Developing a Curriculum)…

  2. Method for vibration response simulation and sensor placement optimization of a machine tool spindle system with a bearing defect.

    PubMed

    Cao, Hongrui; Niu, Linkai; He, Zhengjia

    2012-01-01

    Bearing defects are one of the most important mechanical sources for vibration and noise generation in machine tool spindles. In this study, an integrated finite element (FE) model is proposed to predict the vibration responses of a spindle bearing system with localized bearing defects and then the sensor placement for better detection of bearing faults is optimized. A nonlinear bearing model is developed based on Jones' bearing theory, while the drawbar, shaft and housing are modeled as Timoshenko's beam. The bearing model is then integrated into the FE model of drawbar/shaft/housing by assembling equations of motion. The Newmark time integration method is used to solve the vibration responses numerically. The FE model of the spindle-bearing system was verified by conducting dynamic tests. Then, the localized bearing defects were modeled and vibration responses generated by the outer ring defect were simulated as an illustration. The optimization scheme of the sensor placement was carried out on the test spindle. The results proved that, the optimal sensor placement depends on the vibration modes under different boundary conditions and the transfer path between the excitation and the response.

  3. Method for Vibration Response Simulation and Sensor Placement Optimization of a Machine Tool Spindle System with a Bearing Defect

    PubMed Central

    Cao, Hongrui; Niu, Linkai; He, Zhengjia

    2012-01-01

    Bearing defects are one of the most important mechanical sources for vibration and noise generation in machine tool spindles. In this study, an integrated finite element (FE) model is proposed to predict the vibration responses of a spindle bearing system with localized bearing defects and then the sensor placement for better detection of bearing faults is optimized. A nonlinear bearing model is developed based on Jones' bearing theory, while the drawbar, shaft and housing are modeled as Timoshenko's beam. The bearing model is then integrated into the FE model of drawbar/shaft/housing by assembling equations of motion. The Newmark time integration method is used to solve the vibration responses numerically. The FE model of the spindle-bearing system was verified by conducting dynamic tests. Then, the localized bearing defects were modeled and vibration responses generated by the outer ring defect were simulated as an illustration. The optimization scheme of the sensor placement was carried out on the test spindle. The results proved that, the optimal sensor placement depends on the vibration modes under different boundary conditions and the transfer path between the excitation and the response. PMID:23012514

  4. Study of the Effect of Lubricant Emulsion Percentage and Tool Material on Surface Roughness in Machining of EN-AC 48000 Alloy

    NASA Astrophysics Data System (ADS)

    Soltani, E.; Shahali, H.; Zarepour, H.

    2011-01-01

    In this paper, the effect of machining parameters, namely, lubricant emulsion percentage and tool material on surface roughness has been studied in machining process of EN-AC 48000 aluminum alloy. EN-AC 48000 aluminum alloy is an important alloy in industries. Machining of this alloy is of vital importance due to built-up edge and tool wear. A L9 Taguchi standard orthogonal array has been applied as experimental design to investigate the effect of the factors and their interaction. Nine machining tests have been carried out with three random replications resulting in 27 experiments. Three type of cutting tools including coated carbide (CD1810), uncoated carbide (H10), and polycrystalline diamond (CD10) have been used in this research. Emulsion percentage of lubricant is selected at three levels including 3%, 5% and 10%. Statistical analysis has been employed to study the effect of factors and their interactions using ANOVA method. Moreover, the optimal factors level has been achieved through signal to noise ratio (S/N) analysis. Also, a regression model has been provided to predict the surface roughness. Finally, the results of the confirmation tests have been presented to verify the adequacy of the predictive model. In this research, surface quality was improved by 9% using lubricant and statistical optimization method.

  5. Design and fabrication of projectiles for round bore railguns

    SciTech Connect

    Susoeff, A.R.; Hawke, R.S.

    1985-03-07

    A hypervelocity railgun system which operates in a vacuum and uses a gas gun injector to pre-accelerate the projectiles required that the projectile seal operate over wide pressure and velocity ranges. In our case, the helium gas gun injector operated at up to 35 MPa (5 ksi) while the railgun, using a plasma arc armature, operated at up to 150 MPa (22 ksi). In addition to gas and arc sealing, it was necessary that a metal fuse be attached to the rear of the projectile in order to electrically commutate the rails upon entry to the railgun. This paper discusses procedures and techniques in the design and fabrication of projectiles for a round bore railgun. It is divided into three sections: (1) machining the projectile; (2) fuse fabrication; and (3) assembly of the projectile/fuse package.

  6. Full bore internal tieback system and method

    SciTech Connect

    Brammer, N.; Hosie, S.

    1993-06-29

    In a subsea well assembly having a tubular wellhead housing having a bore, the improvement is described comprising in combination: a counterbore in the bore of the wellhead housing; a tieback profile in the counterbore; a protective sleeve releasably secured in the counterbore and covering the tieback profile, the protective sleeve being movable to expose the tieback profile when it is desired to tieback the subsea well assembly; a tieback funnel which is configured to land on the rim of the wellhead housing when it is desired to tieback the subsea well assembly; and a tieback sleeve carried by the tieback funnel, having a profile on its exterior which is configured to engage the tieback profile in the counterbore after the protective sleeve has been moved to secure the tieback funnel to the wellhead housing, the tieback sleeve having a bore that has a diameter at least equal to the diameter of the bore immediately below the counterbore. A method of drilling and tying back a subsea well is described which includes the steps of installing an outer wellhead housing with conductor pipe extending into the well, then drilling the well to a greater depth, the improvement comprising: providing an inner wellhead housing with a bore, a rim, a counterbore extending downward from the rim, a tieback profile in the counterbore, and a sealing area located below the counterbore; releasably installing a protective sleeve in the counterbore so as to cover the tieback profile; securing a string of casing to the inner wellhead housing and landing the inner wellhead housing in the outer wellhead housing; drilling the well to a greater depth with the protective sleeve located in the counterbore; securing another string of casing to a casing hanger, landing the casing hanger in the inner wellhead housing, cementing the second string of casing in the well, and sealing the casing hanger to the sealing area of the bore of the inner wellhead housing.

  7. Boring in the Big City - part 2

    SciTech Connect

    Giuliani, A.J.

    1996-08-01

    This paper describes technologies being utilized or tested by Brooklyn Union for gas main installation. Trenchless technologies described include pipe splitting, key holes to minimize excavations, and boring. Areas in lining system technology which require further development by vendors and manufacturers of trenchless equipment are also addressed. Specific needs identified include: (1) improving instrumentation for locating and controlling underground boring; (2) repairing soft and hard lining systems; and (3) developing a window cutter to safely remove the old carrier pipes without damaging the newly fitted internal plastic pipes.

  8. Machine Optimized Analysis Tools

    SciTech Connect

    Kisner, Theodore

    2011-12-11

    This software package provides a common "front end" for various math operations that are relevant to astrophysical data processing. This includes special function evaluation, fast Fourier transforms, streamed random number generation and spherical geometry projections. Computer-vendor specific libraries and internal algorithms can be selected on different systems in order to achieve the best possible performance on all systems. This software is still in an early state of development. Hardware req.: Multi-platform; Software Req.: Operating System/Version: Any POSIX compliant OS; Compiler/Version: Any standard C++ compiler which supports the BOOST software package; Types of files: Source code and programmer documentation; Media type information: UNIX; Document type: User manual; Electronic format; location Url: github.com/tskisner/MOAT

  9. Machine Optimized Analysis Tools

    2011-12-11

    This software package provides a common "front end" for various math operations that are relevant to astrophysical data processing. This includes special function evaluation, fast Fourier transforms, streamed random number generation and spherical geometry projections. Computer-vendor specific libraries and internal algorithms can be selected on different systems in order to achieve the best possible performance on all systems. This software is still in an early state of development. Hardware req.: Multi-platform; Software Req.: Operating System/Version:more » Any POSIX compliant OS; Compiler/Version: Any standard C++ compiler which supports the BOOST software package; Types of files: Source code and programmer documentation; Media type information: UNIX; Document type: User manual; Electronic format; location Url: github.com/tskisner/MOAT« less

  10. TOOLS AND BASIC MACHINES.

    ERIC Educational Resources Information Center

    George Washington Univ., Washington, DC. School of Education.

    THIS BASIC READER IS A PART OF AN EXPERIMENTAL CURRICULUM DEVELOPMENT PROJECT DESCRIBED IN VT 004 454, TO DEVELOP AND EVALUATE SPECIAL NEW TRAINING MATERIALS TO TEACH BASIC VOCATIONAL TALENT SKILLS TO DISADVANTAGED STUDENTS WHICH WERE TESTED ON APPROXIMATELY 2,500 EIGHTH AND NINTH GRADERS IN EIGHT SCHOOL SYSTEMS ACROSS THE NATION. THIS READER WAS…

  11. [Damaging temperature during the machining of bone].

    PubMed

    Fuchsberger, A

    1988-08-01

    Yet one of the major problems with tools of bone machining is the possible thermal damage to the bone caused by the cutting action. Thermal damage to bone is the combined result of the temperature and the period of time that the bone tissue is at the elevated temperature. The effect of heat on bone tissue can result in the denaturation of the enzymic and membrane proteins and cellular death. That results in disorder capability of regeneration of bone tissue and in advantage of resorption. This paper described the research to study the thermal response of drilling of bone. Results are judging with temperature, cutting time as a normed comparison time and damaging temperature, which is the combined result of temperature and the period of time. Decrease of cutting time and temperature can avoid thermal damage, that be achieved with optimal drill bit geometry and conditions for drilling. A helix angle of 12 to 14 degrees, a point angle of 70 degrees and a clerance angle of 18 to 24 degrees are very appropriate for an optimized geometry. The borings should be executed by a medium cutting speed of 9 to 16 m/min (n = 600 to 1100 rpm at d = 4.5 mm). Concerning the thrust, one should not drill timidly but also avoid excessive forces. Thrust should be in the range of about 10 N/mmd. After 20 to 30 borings executed the drill bit must be repointed.

  12. Testing of an actively damped boring bar featuring structurally integrated PZT stack actuators

    SciTech Connect

    Redmond, J.; Barney, P.

    1998-06-01

    This paper summarizes the results of cutting tests performed using an actively damped boring bar to minimize chatter in metal cutting. A commercially available 2 inch diameter boring bar was modified to incorporate PZT stack actuators for controlling tool bending vibrations encountered during metal removal. The extensional motion of the actuators induce bending moments in the host structure through a two-point preloaded mounting scheme. Cutting tests performed at various speeds and depths of cuts on a hardened steel workpiece illustrate the bar`s effectiveness toward eliminating chatter vibrations and improving workpiece surface finish.

  13. Evolutionary algorithm based optimization of hydraulic machines utilizing a state-of-the-art block coupled CFD solver and parametric geometry and mesh generation tools

    NASA Astrophysics Data System (ADS)

    S, Kyriacou; E, Kontoleontos; S, Weissenberger; L, Mangani; E, Casartelli; I, Skouteropoulou; M, Gattringer; A, Gehrer; M, Buchmayr

    2014-03-01

    An efficient hydraulic optimization procedure, suitable for industrial use, requires an advanced optimization tool (EASY software), a fast solver (block coupled CFD) and a flexible geometry generation tool. EASY optimization software is a PCA-driven metamodel-assisted Evolutionary Algorithm (MAEA (PCA)) that can be used in both single- (SOO) and multiobjective optimization (MOO) problems. In MAEAs, low cost surrogate evaluation models are used to screen out non-promising individuals during the evolution and exclude them from the expensive, problem specific evaluation, here the solution of Navier-Stokes equations. For additional reduction of the optimization CPU cost, the PCA technique is used to identify dependences among the design variables and to exploit them in order to efficiently drive the application of the evolution operators. To further enhance the hydraulic optimization procedure, a very robust and fast Navier-Stokes solver has been developed. This incompressible CFD solver employs a pressure-based block-coupled approach, solving the governing equations simultaneously. This method, apart from being robust and fast, also provides a big gain in terms of computational cost. In order to optimize the geometry of hydraulic machines, an automatic geometry and mesh generation tool is necessary. The geometry generation tool used in this work is entirely based on b-spline curves and surfaces. In what follows, the components of the tool chain are outlined in some detail and the optimization results of hydraulic machine components are shown in order to demonstrate the performance of the presented optimization procedure.

  14. Technique for Machining Glass

    NASA Technical Reports Server (NTRS)

    Rice, S. H.

    1982-01-01

    Process for machining glass with conventional carbide tools requires a small quantity of a lubricant for aluminum applied to area of glass to be machined. A carbide tool is then placed against workpiece with light pressure. Tool is raised periodically to clear work of glass dust and particles. Additional lubricant is applied as it is displaced.

  15. Predatorial borings in late precambrian mineralized exoskeletons.

    PubMed

    Bengtson, S; Zhao, Y

    1992-07-17

    The late Precambrian tube-forming Cloudina, the earliest known animal to produce a mineralized exoskeleton, shows evidence of having been attacked by shell-boring organisms. Of more than 500 tubes from Shaanxi Province, China, 2.7% have rounded holes 40 to 400 micrometers in diameter. The relation between the size of the holes and the width of the bored tubes suggests that the attacking organism was a predator, selecting its prey for size. If true, this would be the oldest case of predation in the fossil record and would support the hypothesis that selection pressures from predation was a significant factor in the evolution of animal skeletons around the Precambrian-Cambrian boundary.

  16. Conductor system for well bore data transmission

    SciTech Connect

    Galle, E.M.

    1990-04-03

    This patent describes an improved electrical transmission system for use in a fluid filled well bore. It comprises: a tubular member with threaded ends for connection in a drill string in a wellbore, having a transmitting end adapted for transmitting data signals, and a receiving end adapted for receiving data signals; a partition releasably carried by the transmitting end of the tubular member for mating with the tubular member; a compartment bounded in part by the partition and in part by the tubular member; a transmitter disposed in the compartment of the tubular member; seal means for sealing the compartment where the partition mates with the tubular member to protect the transmitter from the fluid in the well bore; and a flexible planar conductor.

  17. Observational and modelling study of mesospheric bores

    NASA Astrophysics Data System (ADS)

    Loughmiller, P. J.; Kelley, M. C.; Hickey, M. P.

    In studies of the dynamics of the upper atmosphere some of the most intriguing mesospheric phenomena observed high over the Hawaiian night skies are wall waves and internal bores These events are documented in airglow images taken by high performance all-sky CCD imaging systems operating on top of Haleakala Crater as part of the ongoing collaborative Maui - Mesosphere and Lower Thermosphere MALT campaign jointly sponsored by the National Science Foundation and the Air Force Office of Scientific Research Bolstered by the Maui-MALT dataset several theories now exist for mesospheric bores agreeing in principle that they are likely nonlinear structures spawned by gravity waves and propagating within a thermal inversion layer A new investigation will model optical emissions using a robust time-dependent chemical dynamics model to explore the airglow response to ducted gravity waves and in turn the geographical and vertical coupling relationships which may exist

  18. WELL BORE BREAKOUTS AND IN SITU STRESS.

    USGS Publications Warehouse

    Zoback, Mark D.; Moos, Daniel; Mastin, Larry; Anderson, Roger N.

    1985-01-01

    The detailed cross-sectional shape of stress induced well bore breakouts has been studied using specially processed ultrasonic borehole televiewer data. Breakout shapes are shown for a variety of rock types and introduce a simple elastic failure model which explains many features of the observations. Both the observations and calculations indicate that the breakouts define relatively broad and flat curvilinear surfaces which enlarge the borehole in the direction of minimum horizontal compression. Refs.

  19. Undular bore theory for the Gardner equation.

    PubMed

    Kamchatnov, A M; Kuo, Y-H; Lin, T-C; Horng, T-L; Gou, S-C; Clift, R; El, G A; Grimshaw, R H J

    2012-09-01

    We develop modulation theory for undular bores (dispersive shock waves) in the framework of the Gardner, or extended Korteweg-de Vries (KdV), equation, which is a generic mathematical model for weakly nonlinear and weakly dispersive wave propagation, when effects of higher order nonlinearity become important. Using a reduced version of the finite-gap integration method we derive the Gardner-Whitham modulation system in a Riemann invariant form and show that it can be mapped onto the well-known modulation system for the Korteweg-de Vries equation. The transformation between the two counterpart modulation systems is, however, not invertible. As a result, the study of the resolution of an initial discontinuity for the Gardner equation reveals a rich phenomenology of solutions which, along with the KdV-type simple undular bores, include nonlinear trigonometric bores, solibores, rarefaction waves, and composite solutions representing various combinations of the above structures. We construct full parametric maps of such solutions for both signs of the cubic nonlinear term in the Gardner equation. Our classification is supported by numerical simulations. PMID:23031043

  20. MLViS: A Web Tool for Machine Learning-Based Virtual Screening in Early-Phase of Drug Discovery and Development

    PubMed Central

    Korkmaz, Selcuk; Zararsiz, Gokmen; Goksuluk, Dincer

    2015-01-01

    Virtual screening is an important step in early-phase of drug discovery process. Since there are thousands of compounds, this step should be both fast and effective in order to distinguish drug-like and nondrug-like molecules. Statistical machine learning methods are widely used in drug discovery studies for classification purpose. Here, we aim to develop a new tool, which can classify molecules as drug-like and nondrug-like based on various machine learning methods, including discriminant, tree-based, kernel-based, ensemble and other algorithms. To construct this tool, first, performances of twenty-three different machine learning algorithms are compared by ten different measures, then, ten best performing algorithms have been selected based on principal component and hierarchical cluster analysis results. Besides classification, this application has also ability to create heat map and dendrogram for visual inspection of the molecules through hierarchical cluster analysis. Moreover, users can connect the PubChem database to download molecular information and to create two-dimensional structures of compounds. This application is freely available through www.biosoft.hacettepe.edu.tr/MLViS/. PMID:25928885

  1. Machine Shop Fundamentals: Part I.

    ERIC Educational Resources Information Center

    Kelly, Michael G.; And Others

    These instructional materials were developed and designed for secondary and adult limited English proficient students enrolled in machine tool technology courses. Part 1 includes 24 lessons covering introduction, safety and shop rules, basic machine tools, basic machine operations, measurement, basic blueprint reading, layout, and bench tools.…

  2. Automatic Inspection During Machining

    NASA Technical Reports Server (NTRS)

    Ransom, Clyde L.

    1988-01-01

    In experimental manufacturing process, numerically-controlled machine tool temporarily converts into inspection machine by installing electronic touch probes and specially-developed numerical-control software. Software drives probes in paths to and on newly machined parts and collects data on dimensions of parts.

  3. Apprentice Machine Theory Outline.

    ERIC Educational Resources Information Center

    Connecticut State Dept. of Education, Hartford. Div. of Vocational-Technical Schools.

    This volume contains outlines for 16 courses in machine theory that are designed for machine tool apprentices. Addressed in the individual course outlines are the following topics: basic concepts; lathes; milling machines; drills, saws, and shapers; heat treatment and metallurgy; grinders; quality control; hydraulics and pneumatics;…

  4. Techniques for the construction of an elliptical-cylindrical model using circular rotating tools in non CNC machines

    NASA Astrophysics Data System (ADS)

    Villalobos Mendoza, Brenda; Cordero Dávila, Alberto; González García, Jorge

    2011-01-01

    This paper describes the construction of an elliptical-cylindrical model without spherical aberration using vertical rotating tools. The engine of the circular tool is placed on one arm so that the tool fits on the surface and this in turn is moved by an X-Y table. The test method and computer algorithms that predict the desired wear are described.

  5. Catalog of worldwide tidal bore occurrences and characteristics

    USGS Publications Warehouse

    Bartsch-Winkler, S.; Lynch, David K.

    1988-01-01

    Documentation of tidal bore phenomena occurring throughout the world aids in defining the typical geographical setting of tidal bores and enables prediction of their occurrence in remote areas. Tidal bores are naturally occurring, tidally generated, solitary, moving water waves up to 6 meters in height that form upstream in estuaries with semidiurnal or nearly semidiurnal tide ranges exceeding 4 meters. Estuarine settings that have tidal bores typically include meandering fluvial systems with shallow gradients. Bores are well defined, having amplitudes greater than wind- or turbulence-caused waves, and may be undular or breaking. Formation of a bore is dependent on depth and velocity of the incoming tide and river outflow. Bores may occur in series (in several channels) or in succession (marking each tidal pulse). Tidal bores propagate up tidal estuaries a greater distance than the width of the estuary and most occur within 100 kilometers upstream of the estuary mouth. Because they are dynamic, bores cause difficulties in some shipping ports and are targets for eradication. Tidal bores are known to occur, or to have occurred in the recent past, in at least 67 localities in 16 countries at all latitudes, including every continent except Antarctica. Parts of Argentina, Canada, Central America, China, Mozambique, Madagascar, Northern Europe, North and South Korea, the United Kingdom, and the U.S.S.R. probably have additional undiscovered or unreported tidal bores. In Turnagain Arm estuary in Alaska, bores cause an abrupt increase in salinity, suspended sediment, surface character, and bottom pressure, a decrease in illumination of the water column, and a change in water temperature. Tidal bores occurring in Turnagain Arm, Alaska, have the

  6. Unusual Mesospheric Bore Event Observed Over Antarctica

    NASA Astrophysics Data System (ADS)

    Taylor, M. J.; Nielsen, K.; Stockwell, R.; Picard, R. H.; Jarvis, M.

    All-sky CCD observations of mesospheric gravity waves have been made from Halley Station Antarctica (75.5 S, 26.7 W) as part of a collaborative research program between British Antarctic Survey, U.K. and Utah State University, USA. One goal of this investigation is the determination of the characteristics and sources of short-period (< 1 hour) gravity waves observed during the Antarctic winter in the absence of local tropospheric convection. This report describes an unusual mesospheric ``bore'' event that was observed near-simultaneously in three nightglow emissions: the OH (˜ 87 km), O2(0,1) (˜ 94 km) and Na (589.2 nm) (˜ 90 km), over a period of ˜ 3 hours on the 27-28 May, 2001. Mesospheric bores are rare wave events that have previously only been reported at low- and mid latitudes. This Antarctic event is particularly interesting for several reasons, (a) it was characterized by an extensive, high contrast linear wave front that rotated significantly in azimuth as it passed overhead, (b) the associated wave train was observed to grow in the number of crests, consistent with that expected for a ducted, bore-like motion, (c) the individual wave crests exhibited a spatially localized acceleration, possibly due to a sudden change in depth of the duct, and (d) the primary direction of motion of the event was due southwards towards the Antarctic pole suggesting exceptionally long range wave propagation from potential tropospheric sources close to Africa. The evolution and characteristics of this remarkable wave event will be presented together with a discussion of its possible origin.

  7. Large Bore Powder Gun Qualification (U)

    SciTech Connect

    Rabern, Donald A.; Valdiviez, Robert

    2012-04-02

    A Large Bore Powder Gun (LBPG) is being designed to enable experimentalists to characterize material behavior outside the capabilities of the NNSS JASPER and LANL TA-55 PF-4 guns. The combination of these three guns will create a capability to conduct impact experiments over a wide range of pressures and shock profiles. The Large Bore Powder Gun will be fielded at the Nevada National Security Site (NNSS) U1a Complex. The Complex is nearly 1000 ft below ground with dedicated drifts for testing, instrumentation, and post-shot entombment. To ensure the reliability, safety, and performance of the LBPG, a qualification plan has been established and documented here. Requirements for the LBPG have been established and documented in WE-14-TR-0065 U A, Large Bore Powder Gun Customer Requirements. The document includes the requirements for the physics experiments, the gun and confinement systems, and operations at NNSS. A detailed description of the requirements is established in that document and is referred to and quoted throughout this document. Two Gun and Confinement Systems will be fielded. The Prototype Gun will be used primarily to characterize the gun and confinement performance and be the primary platform for qualification actions. This gun will also be used to investigate and qualify target and diagnostic modifications through the life of the program (U1a.104 Drift). An identical gun, the Physics Gun, will be fielded for confirmatory and Pu experiments (U1a.102D Drift). Both guns will be qualified for operation. The Gun and Confinement System design will be qualified through analysis, inspection, and testing using the Prototype Gun for the majority of process. The Physics Gun will be qualified through inspection and a limited number of qualification tests to ensure performance and behavior equivalent to the Prototype gun. Figure 1.1 shows the partial configuration of U1a and the locations of the Prototype and Physics Gun/Confinement Systems.

  8. Measurement of Antenna Bore-Sight Gain

    NASA Technical Reports Server (NTRS)

    Fortinberry, Jarrod; Shumpert, Thomas

    2016-01-01

    The absolute or free-field gain of a simple antenna can be approximated using standard antenna theory formulae or for a more accurate prediction, numerical methods may be employed to solve for antenna parameters including gain. Both of these methods will result in relatively reasonable estimates but in practice antenna gain is usually verified and documented via measurements and calibration. In this paper, a relatively simple and low-cost, yet effective means of determining the bore-sight free-field gain of a VHF/UHF antenna is proposed by using the Brewster angle relationship.

  9. Nanopositioning and nanomeasuring machine NPMM-200—a new powerful tool for large-range micro- and nanotechnology

    NASA Astrophysics Data System (ADS)

    Jäger, G.; Manske, E.; Hausotte, T.; Müller, A.; Balzer, F.

    2016-09-01

    High-precision metrology has emerged as an enabling technology for modern key technologies. Therefore, at the Technische Universität Ilmenau, a new nanopositioning and nanomeasuring machine NPMM-200 with a measuring range of 200 mm × 200 mm × 25 mm, and a resolution of 0.02 nm was developed. The machine represents the great improvement of the extended three-dimensional Abbe comparator principle to achieve nanometre accuracy. All six degrees of freedom of the mirror plate with the measuring object are measured by fibre-coupled laser interferometers, the signals of which are then used together with the probe system signals for a high-precision position and orientation control and surface and coordinate measurements. This paper presents the metrological concept, the realized design as well as the metrological parameters.

  10. Fluid sampling tool

    DOEpatents

    Garcia, Anthony R.; Johnston, Roger G.; Martinez, Ronald K.

    2000-01-01

    A fluid-sampling tool for obtaining a fluid sample from a container. When used in combination with a rotatable drill, the tool bores a hole into a container wall, withdraws a fluid sample from the container, and seals the borehole. The tool collects fluid sample without exposing the operator or the environment to the fluid or to wall shavings from the container.

  11. Size segregation in a granular bore

    NASA Astrophysics Data System (ADS)

    Edwards, A. N.; Vriend, N. M.

    2016-10-01

    We investigate the effect of particle-size segregation in an upslope propagating granular bore. A bidisperse mixture of particles, initially normally graded, flows down an inclined chute and impacts with a closed end. This impact causes the formation of a shock in flow thickness, known as a granular bore, to travel upslope, leaving behind a thick deposit. This deposit imprints the local segregated state featuring both pure and mixed regions of particles as a function of downstream position. The particle-size distribution through the depth is characterized by a thin purely small-particle layer at the base, a significant linear transition region, and a thick constant mixed-particle layer below the surface, in contrast to previously observed S-shaped steady-state concentration profiles. The experimental observations agree with recent progress that upward and downward segregation of large and small particles respectively is asymmetric. We incorporate the three-layer, experimentally observed, size-distribution profile into a depth-averaged segregation model to modify it accordingly. Numerical solutions of this model are able to match our experimental results and therefore motivate the use of a more general particle-size distribution profile.

  12. Observational and Modeling Study of Mesopheric Bores

    NASA Astrophysics Data System (ADS)

    Loughmiller, P.; Kelley, M.; Hickey, M.

    In our studies of the dynamics of the upper atmosphere, some of the most intriguing mesospheric phenomena we observe high over the Hawaiian night skies are internal bores. These events affecting chemiluminescence are documented in monochromatic airglow images taken by high performance all-sky CCD imaging systems operating at the Maui Space Surveillance Site on top of Haleakala Crater. Data is collected as part of the ongoing, collaborative Maui - Mesosphere and Lower Thermosphere (MALT) campaign, jointly sponsored by the National Science Foundation and the Air Force Office of Scientific Research. Bolstered by the Maui-MALT dataset, several theories now exist for mesospheric bores, agreeing in principle that they are likely nonlinear structures spawned by gravity waves and propagating within ducted waveguide regions, such as thermal inversion layers. A new investigation will model optical emissions using a robust, time-dependent, chemical dynamics model to explore the airglow response to ducted gravity waves and, in turn, the geographical and vertical coupling relationships which may exist.

  13. Intraoperative wide bore nasogastric tube knotting: A rare incidence.

    PubMed

    Lamba, Sangeeta; Sethi, Surendra K; Khare, Arvind; Saini, Sudheendra

    2016-01-01

    Nasogastric tubes are commonly used in anesthetic practice for gastric decompression in surgical patients intraoperatively. The indications for its use are associated with a number of potential complications. Knotting of small-bore nasogastric tubes is usually common both during insertion and removal as compared to wide bore nasogastric tubes. Knotting of wide bore nasogastric tube is a rare complication and if occurs usually seen in long standing cases. We hereby report a case of incidental knotting of wide bore nasogastric tube that occurred intraoperatively.

  14. Conditions for tidal bore formation in convergent alluvial estuaries

    NASA Astrophysics Data System (ADS)

    Bonneton, Philippe; Filippini, Andrea Gilberto; Arpaia, Luca; Bonneton, Natalie; Ricchiuto, Mario

    2016-04-01

    Over the last decade there has been an increasing interest in tidal bore dynamics. However most studies have been focused on small-scale bore processes. The present paper describes the first quantitative study, at the estuary scale, of the conditions for tidal bore formation in convergent alluvial estuaries. When freshwater discharge and large-scale spatial variations of the estuary water depth can be neglected, tide propagation in such estuaries is controlled by three main dimensionless parameters: the nonlinearity parameter ε0 , the convergence ratio δ0 and the friction parameter ϕ0. In this paper we explore this dimensionless parameter space, in terms of tidal bore occurrence, from a database of 21 estuaries (8 tidal-bore estuaries and 13 non tidal-bore estuaries). The field data point out that tidal bores occur for convergence ratios close to the critical convergence δc. A new proposed definition of the friction parameter highlights a clear separation on the parameter plane (ϕ0,ε0) between tidal-bore estuaries and non tidal-bore estuaries. More specifically, we have established that tidal bores occur in convergent estuaries when the nonlinearity parameter is greater than a critical value, εc , which is an increasing function of the friction parameter ϕ0. This result has been confirmed by numerical simulations of the two-dimensional Saint Venant equations. The real-estuary observations and the numerical simulations also show that, contrary to what is generally assumed, tide amplification is not a necessary condition for tidal bore formation. The effect of freshwater discharge on tidal bore occurrence has been analyzed from the database acquired during three long-term campaigns carried out on the Gironde/Garonne estuary. We have shown that in the upper estuary the tidal bore intensity is mainly governed by the local dimensionless tide amplitude ε. The bore intensity is an increasing function of ε and this relationship does not depend on freshwater

  15. Charge Prediction Machine: A tool for inferring precursor charge states of Electron Transfer Dissociation tandem mass spectra

    PubMed Central

    Carvalho, Paulo C; Cociorva, Daniel; Wong, Catherine; Carvalho, Maria da Gloria da C; Barbosa, Valmir C; Yates, John R

    2010-01-01

    Electron Transfer Dissociation (ETD) can dissociate highly charged ions. Efficient analysis of ions dissociated with ETD requires accurate determination of charge states for calculation of molecular weight. We created an algorithm to assign the charge state of ions often used for ETD. The program, Charge Prediction Machine (CPM), uses Bayesian decision theory to account for different charge reduction processes encountered in ETD, and can also handle multiplex spectra. CPM correctly assigned charge states to 98% of the 13,097 MS2 spectra from a combined dataset of four experiments. In a comparison between CPM and a competing program, Charger (ThermoFisher), CPM produced half the mistakes. PMID:19203245

  16. FPGA-Based Fused Smart-Sensor for Tool-Wear Area Quantitative Estimation in CNC Machine Inserts

    PubMed Central

    Trejo-Hernandez, Miguel; Osornio-Rios, Roque Alfredo; de Jesus Romero-Troncoso, Rene; Rodriguez-Donate, Carlos; Dominguez-Gonzalez, Aurelio; Herrera-Ruiz, Gilberto

    2010-01-01

    Manufacturing processes are of great relevance nowadays, when there is a constant claim for better productivity with high quality at low cost. The contribution of this work is the development of a fused smart-sensor, based on FPGA to improve the online quantitative estimation of flank-wear area in CNC machine inserts from the information provided by two primary sensors: the monitoring current output of a servoamplifier, and a 3-axis accelerometer. Results from experimentation show that the fusion of both parameters makes it possible to obtain three times better accuracy when compared with the accuracy obtained from current and vibration signals, individually used. PMID:22319304

  17. 6. VIEW OF LATHE OF EAST END OF MACHINE SHOP ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. VIEW OF LATHE OF EAST END OF MACHINE SHOP No. 2 ADDITION. THE 78 1/2' X 100 LATHE BORES OUT CENTERS, OR TREPANNS, OF FORGING. - U.S. Steel Homestead Works, Machine Shop No. 2, Along Monongahela River, Homestead, Allegheny County, PA

  18. Investigation of surface roughness and tool wear length with varying combination of depth of cut and feed rate of Aluminium alloy and P20 steel machining.

    NASA Astrophysics Data System (ADS)

    Varmma a/l Suparmaniam, Madan; Razlan Yusoff, Ahmad

    2016-02-01

    High-speed milling technique is often used in many industries to boost productivity of the manufacturing of high-technology components. The occurrence of wear highly limits the efficiency and accuracy of high- speed milling operations. In this paper, analysis of high-speed milling process parameters such as material removal rate, cutting speed, feed rate and depth of cut carried out by implemented to conventional milling. This experiment investigate the effects of varying combination of depth of cut and feed rate to tool wear rate length using metallurgical microscope and surface roughness using portable surface roughness tester after end milling of Aluminium and P20 steel. Results showed that feed rate significantly influences the surface roughness value while depth of cut does not as the surface roughness value keep increasing with the increase of feed rate and decreasing depth of cut. Whereas, tool wear rate almost remain unchanged indicates that material removal rate strongly contribute the wear rate. It believe that with no significant tool wear rate the results of this experiment are useful by showing that HSM technique is possible to be applied in conventional machine with extra benefits of high productivity, eliminating semi-finishing operation and reducing tool load for finishing.

  19. Modelling of tunnelling processes and rock cutting tool wear with the particle finite element method

    NASA Astrophysics Data System (ADS)

    Carbonell, Josep Maria; Oñate, Eugenio; Suárez, Benjamín

    2013-09-01

    Underground construction involves all sort of challenges in analysis, design, project and execution phases. The dimension of tunnels and their structural requirements are growing, and so safety and security demands do. New engineering tools are needed to perform a safer planning and design. This work presents the advances in the particle finite element method (PFEM) for the modelling and the analysis of tunneling processes including the wear of the cutting tools. The PFEM has its foundation on the Lagrangian description of the motion of a continuum built from a set of particles with known physical properties. The method uses a remeshing process combined with the alpha-shape technique to detect the contacting surfaces and a finite element method for the mechanical computations. A contact procedure has been developed for the PFEM which is combined with a constitutive model for predicting the excavation front and the wear of cutting tools. The material parameters govern the coupling of frictional contact and wear between the interacting domains at the excavation front. The PFEM allows predicting several parameters which are relevant for estimating the performance of a tunnelling boring machine such as wear in the cutting tools, the pressure distribution on the face of the boring machine and the vibrations produced in the machinery and the adjacent soil/rock. The final aim is to help in the design of the excavating tools and in the planning of the tunnelling operations. The applications presented show that the PFEM is a promising technique for the analysis of tunnelling problems.

  20. Chatter identification using HHT for boring process

    NASA Astrophysics Data System (ADS)

    Peng, Wei; Hu, Zhongju; Yuan, Li; Zhu, Pingyu

    2013-12-01

    This paper presents a signal processing technique of chatter detection for boring bar based on the Hilbert-Huang Transform (HHT). HHT is suitable for the analysis of non-stationary and non-linear signals. The flow of HHT for processing chatter signal and the principle are introduced. Two kinds of signals from strain gauge and FBG sensor are compared by HHT. The signals are decomposed into several intrinsic mode functions (IMFs) using empirical mode decomposition (EMD). The Hilbert transform is then applied on each IMF to obtain the instantaneous frequencies with time and their amplitudes. Finally, the marginal and the Hilbert spectrums of strain signals were produced using selected IMFs. The results show that the HHT-based strain signal analysis can also be considered as a simple and reliable method for chatter vibration detection.

  1. Unsteady undular bores in fully nonlinear shallow-water theory

    NASA Astrophysics Data System (ADS)

    El, G. A.; Grimshaw, R. H. J.; Smyth, N. F.

    2006-02-01

    We consider unsteady undular bores for a pair of coupled equations of Boussinesq-type which contain the familiar fully nonlinear dissipationless shallow-water dynamics and the leading-order fully nonlinear dispersive terms. This system contains one horizontal space dimension and time and can be systematically derived from the full Euler equations for irrotational flows with a free surface using a standard long-wave asymptotic expansion. In this context the system was first derived by Su and Gardner. It coincides with the one-dimensional flat-bottom reduction of the Green-Naghdi system and, additionally, has recently found a number of fluid dynamics applications other than the present context of shallow-water gravity waves. We then use the Whitham modulation theory for a one-phase periodic travelling wave to obtain an asymptotic analytical description of an undular bore in the Su-Gardner system for a full range of "depth" ratios across the bore. The positions of the leading and trailing edges of the undular bore and the amplitude of the leading solitary wave of the bore are found as functions of this "depth ratio." The formation of a partial undular bore with a rapidly varying finite-amplitude trailing wavefront is predicted for "depth ratios" across the bore exceeding 1.43. The analytical results from the modulation theory are shown to be in excellent agreement with full numerical solutions for the development of an undular bore in the Su-Gardner system.

  2. Formulating entompathogens for control of boring beetles in avocado orchards

    Technology Transfer Automated Retrieval System (TEKTRAN)

    A foam formulation of Beauveria bassiana was adapted to control boring beetles in avocado orchards. The two geographically independent avocado growing areas in the United States are threatened by emerging diseases vectored by boring beetles. In the California growing region, Fusarium dieback is vect...

  3. Improved error separation technique for on-machine optical lens measurement

    NASA Astrophysics Data System (ADS)

    Fu, Xingyu; Bing, Guo; Zhao, Qingliang; Rao, Zhimin; Cheng, Kai; Mulenga, Kabwe

    2016-04-01

    This paper describes an improved error separation technique (EST) for on-machine surface profile measurement which can be applied to optical lenses on precision and ultra-precision machine tools. With only one precise probe and a linear stage, improved EST not only reduces measurement costs, but also shortens the sampling interval, which implies that this method can be used to measure the profile of small-bore lenses. The improved EST with stitching method can be applied to measure the profile of high-height lenses as well. Since the improvement is simple, most of the traditional EST can be modified by this method. The theoretical analysis and experimental results in this paper show that the improved EST eliminates the slide error successfully and generates an accurate lens profile.

  4. Oil well bore hole surveying by kinematic navigation

    SciTech Connect

    Egli, W.H.; Vallot, L.C.

    1988-08-30

    This patent describes a bore hole survey apparatus, comprising: an instrumentation pod adapted for travel down a bore hole to be surveyed; the pod including a rate gyroscope for sensing rotation of the pod substantially about its longitudinal axis along which it travels in the bore hole; the pod including accelerometer means for sensing the Earth's gravity vector with respect to a frame of reference of the pod; means for lowering the pod in a bore hole and for measuring increments of the lowering; and computational means connected for receiving signals from the rate gyroscope, the accelerometers and the lowering means, and for calculating therefrom the updated attitude and position of the pod as it is lowered into the bore hole, the computational means being programmed with an algorithm which calculates the updated pod location.

  5. Thermal analog device reduces machining errors

    NASA Technical Reports Server (NTRS)

    Mcclure, E. R.

    1972-01-01

    Thermal analog devices predict thermal expansion and contraction of machine structures subjected to various heat inputs. Analog devices correct positioning of machine tools to compensate for distortion of machine frame.

  6. Ultra precision machining

    NASA Astrophysics Data System (ADS)

    Debra, Daniel B.; Hesselink, Lambertus; Binford, Thomas

    1990-05-01

    There are a number of fields that require or can use to advantage very high precision in machining. For example, further development of high energy lasers and x ray astronomy depend critically on the manufacture of light weight reflecting metal optical components. To fabricate these optical components with machine tools they will be made of metal with mirror quality surface finish. By mirror quality surface finish, it is meant that the dimensions tolerances on the order of 0.02 microns and surface roughness of 0.07. These accuracy targets fall in the category of ultra precision machining. They cannot be achieved by a simple extension of conventional machining processes and techniques. They require single crystal diamond tools, special attention to vibration isolation, special isolation of machine metrology, and on line correction of imperfection in the motion of the machine carriages on their way.

  7. Plant microRNA-Target Interaction Identification Model Based on the Integration of Prediction Tools and Support Vector Machine

    PubMed Central

    Meng, Jun; Shi, Lin; Luan, Yushi

    2014-01-01

    Background Confident identification of microRNA-target interactions is significant for studying the function of microRNA (miRNA). Although some computational miRNA target prediction methods have been proposed for plants, results of various methods tend to be inconsistent and usually lead to more false positive. To address these issues, we developed an integrated model for identifying plant miRNA–target interactions. Results Three online miRNA target prediction toolkits and machine learning algorithms were integrated to identify and analyze Arabidopsis thaliana miRNA-target interactions. Principle component analysis (PCA) feature extraction and self-training technology were introduced to improve the performance. Results showed that the proposed model outperformed the previously existing methods. The results were validated by using degradome sequencing supported Arabidopsis thaliana miRNA-target interactions. The proposed model constructed on Arabidopsis thaliana was run over Oryza sativa and Vitis vinifera to demonstrate that our model is effective for other plant species. Conclusions The integrated model of online predictors and local PCA-SVM classifier gained credible and high quality miRNA-target interactions. The supervised learning algorithm of PCA-SVM classifier was employed in plant miRNA target identification for the first time. Its performance can be substantially improved if more experimentally proved training samples are provided. PMID:25051153

  8. 2P2IHUNTER: a tool for filtering orthosteric protein–protein interaction modulators via a dedicated support vector machine

    PubMed Central

    Hamon, Véronique; Bourgeas, Raphael; Ducrot, Pierre; Theret, Isabelle; Xuereb, Laura; Basse, Marie Jeanne; Brunel, Jean Michel; Combes, Sebastien; Morelli, Xavier; Roche, Philippe

    2014-01-01

    Over the last 10 years, protein–protein interactions (PPIs) have shown increasing potential as new therapeutic targets. As a consequence, PPIs are today the most screened target class in high-throughput screening (HTS). The development of broad chemical libraries dedicated to these particular targets is essential; however, the chemical space associated with this ‘high-hanging fruit’ is still under debate. Here, we analyse the properties of 40 non-redundant small molecules present in the 2P2I database (http://2p2idb.cnrs-mrs.fr/) to define a general profile of orthosteric inhibitors and propose an original protocol to filter general screening libraries using a support vector machine (SVM) with 11 standard Dragon molecular descriptors. The filtering protocol has been validated using external datasets from PubChem BioAssay and results from in-house screening campaigns. This external blind validation demonstrated the ability of the SVM model to reduce the size of the filtered chemical library by eliminating up to 96% of the compounds as well as enhancing the proportion of active compounds by up to a factor of 8. We believe that the resulting chemical space identified in this paper will provide the scientific community with a concrete support to search for PPI inhibitors during HTS campaigns. PMID:24196694

  9. Osedax borings in fossil marine bird bones.

    PubMed

    Kiel, Steffen; Kahl, Wolf-Achim; Goedert, James L

    2011-01-01

    The bone-eating marine annelid Osedax consumes mainly whale bones on the deep-sea floor, but recent colonization experiments with cow bones and molecular age estimates suggesting a possible Cretaceous origin of Osedax indicate that this worm might be able grow on a wider range of substrates. The suggested Cretaceous origin was thought to imply that Osedax could colonize marine reptile or fish bones, but there is currently no evidence that Osedax consumes bones other than those of mammals. We provide the first evidence that Osedax was, and most likely still is, able to consume non-mammalian bones, namely bird bones. Borings resembling those produced by living Osedax were found in bones of early Oligocene marine flightless diving birds (family Plotopteridae). The species that produced these boreholes had a branching filiform root that grew to a length of at least 3 mm, and lived in densities of up to 40 individuals per square centimeter. The inclusion of bird bones into the diet of Osedax has interesting implications for the recent suggestion of a Cretaceous origin of this worm because marine birds have existed continuously since the Cretaceous. Bird bones could have enabled this worm to survive times in the Earth's history when large marine vertebrates other than fish were rare, specifically after the disappearance of large marine reptiles at the end-Cretaceous mass extinction event and before the rise of whales in the Eocene.

  10. Osedax borings in fossil marine bird bones

    NASA Astrophysics Data System (ADS)

    Kiel, Steffen; Kahl, Wolf-Achim; Goedert, James L.

    2011-01-01

    The bone-eating marine annelid Osedax consumes mainly whale bones on the deep-sea floor, but recent colonization experiments with cow bones and molecular age estimates suggesting a possible Cretaceous origin of Osedax indicate that this worm might be able grow on a wider range of substrates. The suggested Cretaceous origin was thought to imply that Osedax could colonize marine reptile or fish bones, but there is currently no evidence that Osedax consumes bones other than those of mammals. We provide the first evidence that Osedax was, and most likely still is, able to consume non-mammalian bones, namely bird bones. Borings resembling those produced by living Osedax were found in bones of early Oligocene marine flightless diving birds (family Plotopteridae). The species that produced these boreholes had a branching filiform root that grew to a length of at least 3 mm, and lived in densities of up to 40 individuals per square centimeter. The inclusion of bird bones into the diet of Osedax has interesting implications for the recent suggestion of a Cretaceous origin of this worm because marine birds have existed continuously since the Cretaceous. Bird bones could have enabled this worm to survive times in the Earth's history when large marine vertebrates other than fish were rare, specifically after the disappearance of large marine reptiles at the end-Cretaceous mass extinction event and before the rise of whales in the Eocene.

  11. Osedax borings in fossil marine bird bones.

    PubMed

    Kiel, Steffen; Kahl, Wolf-Achim; Goedert, James L

    2011-01-01

    The bone-eating marine annelid Osedax consumes mainly whale bones on the deep-sea floor, but recent colonization experiments with cow bones and molecular age estimates suggesting a possible Cretaceous origin of Osedax indicate that this worm might be able grow on a wider range of substrates. The suggested Cretaceous origin was thought to imply that Osedax could colonize marine reptile or fish bones, but there is currently no evidence that Osedax consumes bones other than those of mammals. We provide the first evidence that Osedax was, and most likely still is, able to consume non-mammalian bones, namely bird bones. Borings resembling those produced by living Osedax were found in bones of early Oligocene marine flightless diving birds (family Plotopteridae). The species that produced these boreholes had a branching filiform root that grew to a length of at least 3 mm, and lived in densities of up to 40 individuals per square centimeter. The inclusion of bird bones into the diet of Osedax has interesting implications for the recent suggestion of a Cretaceous origin of this worm because marine birds have existed continuously since the Cretaceous. Bird bones could have enabled this worm to survive times in the Earth's history when large marine vertebrates other than fish were rare, specifically after the disappearance of large marine reptiles at the end-Cretaceous mass extinction event and before the rise of whales in the Eocene. PMID:21103978

  12. Osedax borings in fossil marine bird bones

    PubMed Central

    Kahl, Wolf-Achim; Goedert, James L.

    2010-01-01

    The bone-eating marine annelid Osedax consumes mainly whale bones on the deep-sea floor, but recent colonization experiments with cow bones and molecular age estimates suggesting a possible Cretaceous origin of Osedax indicate that this worm might be able grow on a wider range of substrates. The suggested Cretaceous origin was thought to imply that Osedax could colonize marine reptile or fish bones, but there is currently no evidence that Osedax consumes bones other than those of mammals. We provide the first evidence that Osedax was, and most likely still is, able to consume non-mammalian bones, namely bird bones. Borings resembling those produced by living Osedax were found in bones of early Oligocene marine flightless diving birds (family Plotopteridae). The species that produced these boreholes had a branching filiform root that grew to a length of at least 3 mm, and lived in densities of up to 40 individuals per square centimeter. The inclusion of bird bones into the diet of Osedax has interesting implications for the recent suggestion of a Cretaceous origin of this worm because marine birds have existed continuously since the Cretaceous. Bird bones could have enabled this worm to survive times in the Earth’s history when large marine vertebrates other than fish were rare, specifically after the disappearance of large marine reptiles at the end-Cretaceous mass extinction event and before the rise of whales in the Eocene. PMID:21103978

  13. Compound taper milling machine

    NASA Technical Reports Server (NTRS)

    Campbell, N. R.

    1969-01-01

    Simple, inexpensive milling machine tapers panels from a common apex to a uniform height at panel edge regardless of the panel perimeter configuration. The machine consists of an adjustable angled beam upon which the milling tool moves back and forth above a rotatable table upon which the workpiece is held.

  14. Flexible machining systems described

    NASA Astrophysics Data System (ADS)

    Butters, H. J.

    1985-03-01

    The rationalization and gradual automation of short rotationally symmetric parts in the Saalfeld VEB Machine Tool Factory was carried out in three stages: (1) part-specific manufacturing; (2) automated production line for manufacturing toothed gears; and (3) automated manufacturing section for short rotationally symmetric parts. The development of numerically controlled machine tools and of industrial robot technology made possible automated manufacturing. The design of current facilities is explored, manufacturing control is examined, experience is reported.

  15. BORED AND ASSEMBLED GATE VALVES RECEIVING PROTECTIVE COATING IN THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    BORED AND ASSEMBLED GATE VALVES RECEIVING PROTECTIVE COATING IN THE VALVE PAINT BOOTH OF THE VALVE ASSEMBLY BUILDING. - Stockham Pipe & Fittings Company, Valve Assembly Building, 4000 Tenth Avenue North, Birmingham, Jefferson County, AL

  16. View of four large bore holes on top of quarry ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View of four large bore holes on top of quarry wall, facing northeast - Granite Hill Plantation, Quarry No. 4, South side of State Route 16, 1.3 miles northeast east of Sparta, Sparta, Hancock County, GA

  17. VIEW OF PARALLEL LINE OF LARGE BORE HOLES IN NORTHERN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF PARALLEL LINE OF LARGE BORE HOLES IN NORTHERN QUARRY AREA, FACING NORTHEAST - Granite Hill Plantation, Quarry No. 2, South side of State Route 16, 1.3 miles northeast east of Sparta, Sparta, Hancock County, GA

  18. DETAIL OF TWO LARGE BORE HOLES ON TOP OF SOUTH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DETAIL OF TWO LARGE BORE HOLES ON TOP OF SOUTH QUARRY WALL, FACING NORTH - Granite Hill Plantation, Quarry No. 1, South side of State Route 16, 1.3 miles northeast east of Sparta, Sparta, Hancock County, GA

  19. Operating Cost Reduction from Large Bore Snubber Reduction/Elimination

    SciTech Connect

    Brice-Nash, Richard; Dowdell, Michael; Swamy, Seth

    2006-07-01

    Large bore snubbers have typically been used in Nuclear Power plants to support the reactor coolant piping and equipment during dynamic loadings (seismic and postulated pipe break events) while also allowing free thermal expansion. However, these large bore snubbers require frequent inspection and testing to demonstrate operability. This paper will discuss the typical costs associated with maintenance and inspection and show how reduction in O and M costs can be achieved by reducing or eliminating the number of large bore snubbers in the nuclear power plant. This paper will also explain the basis for the reduction and/or elimination of these large bore snubbers and how alternate means of support may be provided, without compromising plant safety. Briefly stated, advances in fracture mechanics technology, developments in computational techniques, advancements in computer technology, and developments in industry standards and practices enable this application. (authors)

  20. 39. TUNNEL BORE UNDER CONSTRUCTION. VIEW SHOWS LIGHT CONSTRUCTION RAILWAY ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    39. TUNNEL BORE UNDER CONSTRUCTION. VIEW SHOWS LIGHT CONSTRUCTION RAILWAY FOR HAULING MUCK AND SPOIL - Zion-Mount Carmel Highway, Tunnel, Two miles east of Zion Canyon Scenic Drive, Springdale, Washington County, UT

  1. Parallel Kinematic Machines (PKM)

    SciTech Connect

    Henry, R.S.

    2000-03-17

    The purpose of this 3-year cooperative research project was to develop a parallel kinematic machining (PKM) capability for complex parts that normally require expensive multiple setups on conventional orthogonal machine tools. This non-conventional, non-orthogonal machining approach is based on a 6-axis positioning system commonly referred to as a hexapod. Sandia National Laboratories/New Mexico (SNL/NM) was the lead site responsible for a multitude of projects that defined the machining parameters and detailed the metrology of the hexapod. The role of the Kansas City Plant (KCP) in this project was limited to evaluating the application of this unique technology to production applications.

  2. On-Machine Acceptance

    SciTech Connect

    Arnold, K.F.

    2000-02-14

    Probing processes are used intermittently and not effectively as an on-line measurement device. This project was needed to evolve machine probing from merely a setup aid to an on-the-machine inspection system. Use of probing for on-machine inspection would significantly decrease cycle time by elimination of the need for first-piece inspection (at a remote location). Federal Manufacturing and Technologies (FM and T) had the manufacturing facility and the ability to integrate the system into production. The Contractor had a system that could optimize the machine tool to compensate for thermal growth and related error.

  3. Ultrasonic Measurements of Bore Temperature in Large Caliber Guns

    NASA Astrophysics Data System (ADS)

    Yuhas, Donald E.; Mutton, Mark J.; Remiasz, Jack R.; Vorres, Carol L.

    2009-03-01

    The Navy has a need to measure temperatures at critical areas on large caliber gun inner bore surfaces to insure appropriate action is taken in case of a misfire. Inappropriate actions could result in the loss of life and the disabling of a naval warship. In this report we describe the development of an ultrasonic-based sensor capable of non-intrusively measuring internal bore temperature. The results obtained during live fire field trials will be presented.

  4. Scanning and Measuring Device for Diagnostic of Barrel Bore

    NASA Astrophysics Data System (ADS)

    Marvan, Ales; Hajek, Josef; Vana, Jan; Dvorak, Radim; Drahansky, Martin; Jankovych, Robert; Skvarek, Jozef

    The article discusses the design, mechanical design, electronics and software for robot diagnosis of barrels with caliber of 120 mm to 155 mm. This diagnostic device is intended primarily for experimental research and verification of appropriate methods and technologies for the diagnosis of the main bore guns. Article also discusses the design of sensors and software, the issue of data processing and image reconstruction obtained by scanning of the surface of the bore.

  5. Recognition of Tidal Bore Deposits in the Stratigraphic Record

    NASA Astrophysics Data System (ADS)

    Fielding, C. R.; Joeckel, M.

    2015-12-01

    Tidal bores are upstream-propagating hydraulic jumps that episodically form the leading edge of flood tides in upstream-narrowing, gently sloping, coastal rivers which experience high tidal ranges (6 m+, typically). They attain 9 m in height and can penetrate more than 100 km inboard of a shoreline. The deposits of tidal bores, if they can be confidently diagnosed in ancient successions, constitute an unequivocal line of evidence in support of deposition within the tidal-fluvial zone of a lowland river. Deposits of modern tidal bores have been documented, and two recent studies have interpreted tidal bore deposits in ancient (Jurassic and Pennsylvanian) sedimentary rocks. The ancient tidal bore deposits recognized thus far comprise laterally discontinuous, erosionally-based beds of massive to faintly stratified sand, locally muddy and rich in detrital plant debris. Paleoflow structures, where preserved, indicate upstream-directed flow. The beds are enclosed by other, more pervasively stratified sandstones that were the product of ebb and flood-oriented currents in the ancient tidal rivers. The interpreted bore deposits are anomalous in the context of these normal current deposits, and indicate erosive scouring of the substrate followed by the en masse deposition of sand from suspension and upstream advection. Multiple horizons of putative tidal bore deposits are recognized in both the Jurassic and Pennsylvanian examples, suggesting that they were not the product of low-frequency, high-magnitude events such as tsunami or debris flows. It is anticipated that more examples of ancient tidal bore deposits will come to light now that diagnostic criteria are available, and that these will contribute to the fuller recognition of tidally-modulated fluvial deposits in the rock record.

  6. Hydraulically actuated well shifting tool

    SciTech Connect

    Roth, B.A.

    1992-10-20

    This patent describes a hydraulically actuated shifting tool for actuating a sliding member in a well tool. It comprises: a housing having a hydraulic fluid bore therein; shifting dog means positioned on the housing for movement away and toward the housing; locking dog means positioned on the housing for movement away and toward the body; shifting dog hydraulic actuating means in fluid communication with the bore for causing engagement of the shifting dogs with the sliding member; locking dog hydraulic actuating means in communication with the bore for causing engagement of the locking dogs with the locking means; and hydraulic shifting means in communication with the bore for causing relative movement between the shifting dog means and the locking dog means for shifting the sliding sleeve.

  7. Micro-machining.

    PubMed

    Brinksmeier, Ekkard; Preuss, Werner

    2012-08-28

    Manipulating bulk material at the atomic level is considered to be the domain of physics, chemistry and nanotechnology. However, precision engineering, especially micro-machining, has become a powerful tool for controlling the surface properties and sub-surface integrity of the optical, electronic and mechanical functional parts in a regime where continuum mechanics is left behind and the quantum nature of matter comes into play. The surprising subtlety of micro-machining results from the extraordinary precision of tools, machines and controls expanding into the nanometre range-a hundred times more precise than the wavelength of light. In this paper, we will outline the development of precision engineering, highlight modern achievements of ultra-precision machining and discuss the necessity of a deeper physical understanding of micro-machining.

  8. Machine Shop Grinding Machines.

    ERIC Educational Resources Information Center

    Dunn, James

    This curriculum manual is one in a series of machine shop curriculum manuals intended for use in full-time secondary and postsecondary classes, as well as part-time adult classes. The curriculum can also be adapted to open-entry, open-exit programs. Its purpose is to equip students with basic knowledge and skills that will enable them to enter the…

  9. Earth boring apparatus with multiple welds

    SciTech Connect

    Bolton, J.B.; Crews, S.T.

    1981-06-16

    A box tool joint member of generally tubular configuration is adapted for securement by welding to one end of a steel tube to form a drill pipe. The box tool joint member comprises a body having a cylindrical outer periphery, an internally threaded socket at one end of the body, and a weld neck of smaller outer diameter than the body adjacent to the other end of the body. A tapered transition piece connecting the neck with the adjacent end of the body provides an elevator shoulder. A correlative pin tool joint member is welded to the opposite end of the tube to complete the drill pipe. The box tool joint member has an annular band of hard facing over the outer periphery of the transition piece and extending down over the adjacent part of the weld neck and up around the adjacent part of the body. The hard facing is corrosion resistant and has a smooth finished surface. Underneath the hard facing and extending beyond both ends of the hard facing is an annular butter layer of non-hardenable steel. The tool joint member is hardened and tempered after the butter layer is welded into a body groove and before the hard facing is welded on .The butter layer is grooved before the hard facing is welded on.

  10. Twin mesospheric bores observed over Brazilian equatorial region

    NASA Astrophysics Data System (ADS)

    Medeiros, A. F.; Paulino, I.; Taylor, M. J.; Fechine, J.; Takahashi, H.; Buriti, R. A.; Lima, L. M.; Wrasse, C. M.

    2016-01-01

    Two consecutive mesospheric bores were observed simultaneously by two all-sky cameras on 19 December 2006. The observations were carried out in the northeast of Brazil at two different stations: São João do Cariri (36.5° W, 7.4° S) and Monteiro (37.1° W, 7.9° S), which are by about 85 km apart. The mesospheric bores were observed within an interval of ˜ 3 h in the NIR OH and OI557.7 nm airglow emissions. Both bores propagated to the east and showed similar characteristics. However, the first one exhibited a dark leading front with several trailing waves behind and progressed into a brighter airglow region, while the second bore, observed in the OH layer, was comprised of several bright waves propagating into a darker airglow region. This is the first paper to report events like these, called twin mesospheric bores. The background of the atmosphere during the occurrence of these events was studied by considering the temperature profiles from the TIMED/SABER satellite and wind from a meteor radar.

  11. Interpolation algorithms for machine tools

    SciTech Connect

    Burleson, R.R.

    1981-08-01

    There are three types of interpolation algorithms presently used in most numerical control systems: digital differential analyzer, pulse-rate multiplier, and binary-rate multiplier. A method for higher order interpolation is in the experimental stages. The trends point toward the use of high-speed micrprocessors to perform these interpolation algorithms.

  12. Pressure versus current scaling in a blocked bore rail gun

    NASA Astrophysics Data System (ADS)

    Barrett, B. D.; Eubank, Eric; Nunnally, W. C.

    1993-07-01

    The paper presents experimental results from a blocked bore plasma armature rail gun. A piezoelectric transducer mounted in the bore blocking structure recorded time-resolved pressures over a range of input currents from 50 to 150 kA. The bore block is located at four positions where peak current occurs for the four respective charging voltages to power the system. Problems associated with obtaining these measurements and the solutions employed are discussed. Average distances from the block face to the armature current centroid are estimated assuming a pressure balance between the magnetic and neutral pressures. The averages of the measured pressures were found to be proportional to the input current raised to the power of 1.655.

  13. In-bore radiography for large-caliber gun

    SciTech Connect

    Lucht, R.A.

    1987-01-01

    State-of-the-art techniques for dense object radiography, fast-transient digitization, modern computation, digital averaging and enhancement of multifilm radiographs, and microwave interferometry have been combined to provide modern propulsion and launch diagnostics for large-bore gun shots. An in-bore multifilm radiograph of a rod and sabot assembly was taken using a 2.3-MeV flash x-ray system. The launch system was radiographed approx.1 m from the muzzle end, where the gun tube walls are >1 in. thick. Excellent spatial resolution was achieved, and the straightness of the rod was determined to within 0.1 mm. A microwave interferometer produced in-bore position-vs-time measurements. External x-ray shadowgraphs were used to view yaw and sabot separation, and dynamic pressure measurements were compared with theoretical velocity profiles. The entire set of diagnostics comprises a self-consistent description of early projectile history.

  14. DESIGN AND CONSTRUCTION OF A 15 T, 120 MM BORE IR QUADRUPOLE MAGNET FOR LARP

    SciTech Connect

    Caspi, S.; Cheng, D.; Dietderich, D.; Felice, H.; Ferracin, P.; Hafalia, R.; Hannaford, R.; Sabbi, G. S.; Anerella, M.; Ghosh, A.; Schmalzle, J.; Wanderer, P.; Ambrosio, G.; Bossert, R.; Kashikhin, V.; Pasholk, D.; Zlobin, A.

    2009-05-04

    Pushing accelerator magnets beyond 10 T holds a promise of future upgrades to machines like the Large Hadron Collider (LHC) at CERN. Nb{sub 3}Sn conductor is at the present time the only practical superconductor capable of generating fields beyond 10 T. In support of the LHC Phase-II upgrade, the US LHC Accelerator Research Program (LARP) is developing a large bore (120 mm) IR quadrupole (HQ) capable of reaching 15 T at its conductor peak field and a peak gradient of 219 T/m at 1.9 K. While exploring the magnet performance limits in terms of gradient, forces and stresses the 1 m long two-layer coil will demonstrate additional features such as alignment and accelerator field quality. In this paper we summarize the design and report on the magnet construction progress.

  15. Melioidosis from Contaminated Bore Water and Successful UV Sterilization

    PubMed Central

    McRobb, Evan; Kaestli, Mirjam; Mayo, Mark; Price, Erin P.; Sarovich, Derek S.; Godoy, Daniel; Spratt, Brian G.; Currie, Bart J.

    2013-01-01

    Two cases of melioidosis at a residence in rural northern Australia were linked to the unchlorinated domestic bore (automated well) water supply, which was found to have a high concentration of Burkholderia pseudomallei. Using multilocus sequence typing, clinical B. pseudomallei isolates from both cases were identical to an isolate from the bore water supply. A simple UV sterilizer reduced B. pseudomallei from the domestic water supply to undetectable levels. We have shown that UV treatment is highly effective for remediation of water contaminated with B. pseudomallei and recommend its consideration in households where individuals may be at heightened risk of contracting melioidosis. PMID:23751401

  16. Melioidosis from contaminated bore water and successful UV sterilization.

    PubMed

    McRobb, Evan; Kaestli, Mirjam; Mayo, Mark; Price, Erin P; Sarovich, Derek S; Godoy, Daniel; Spratt, Brian G; Currie, Bart J

    2013-08-01

    Two cases of melioidosis at a residence in rural northern Australia were linked to the unchlorinated domestic bore (automated well) water supply, which was found to have a high concentration of Burkholderia pseudomallei. Using multilocus sequence typing, clinical B. pseudomallei isolates from both cases were identical to an isolate from the bore water supply. A simple UV sterilizer reduced B. pseudomallei from the domestic water supply to undetectable levels. We have shown that UV treatment is highly effective for remediation of water contaminated with B. pseudomallei and recommend its consideration in households where individuals may be at heightened risk of contracting melioidosis.

  17. Metalworking and machining fluids

    DOEpatents

    Erdemir, Ali; Sykora, Frank; Dorbeck, Mark

    2010-10-12

    Improved boron-based metal working and machining fluids. Boric acid and boron-based additives that, when mixed with certain carrier fluids, such as water, cellulose and/or cellulose derivatives, polyhydric alcohol, polyalkylene glycol, polyvinyl alcohol, starch, dextrin, in solid and/or solvated forms result in improved metalworking and machining of metallic work pieces. Fluids manufactured with boric acid or boron-based additives effectively reduce friction, prevent galling and severe wear problems on cutting and forming tools.

  18. 22. INTERIOR VIEW OF THE MACHINE SHOP LOOKING NORTH. FROM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    22. INTERIOR VIEW OF THE MACHINE SHOP LOOKING NORTH. FROM LEFT TO RIGHT, NORTH END OF THE LONG LATHE, WOOD STOVE WITH A BRICK HEARTH FLOOR, FAR BACK LEFT CORNER IS THE MAIN CLUTCH FOR THE MILL POWER SHAFTS, SHAFT LATHE, SMALL PLANER, BORING MACHINE WITH IONIC COLUMN DETAIL., AND THE ENTRANCE TO THE ELECTRICAL MOTOR ROOM. - Standard Gold Mill, East of Bodie Creek, Northeast of Bodie, Bodie, Mono County, CA

  19. Rectangular-bore, high-gain laser plasma tube

    NASA Technical Reports Server (NTRS)

    Mollo, R. A.

    1969-01-01

    Rectangular-bore tube improves population inversion obtained from upper and terminal laser states, resulting in a significant increase in unsaturated gain factor. Radial field produces efficient pumping of upper laser state. Narrow tube dimensions cause increased diffusion flow of neon is metastable states to tube walls.

  20. Slime thickness evaluation of bored piles by electrical resistivity probe

    NASA Astrophysics Data System (ADS)

    Chun, Ok-Hyun; Yoon, Hyung-Koo; Park, Min-Chul; Lee, Jong-Sub

    2014-09-01

    The bottoms of bored piles are generally stacked with soil particles, both while boreholes are being drilled, and afterward. The stacked soils are called slime, and when loads are applied on the pile, increase the pile settlement. Thus to guarantee the end bearing capacity of bored piles, the slime thickness should be precisely detected. The objective of this study is to suggest a new method for evaluating the slime thickness, using temperature compensated electrical resistivity. Laboratory studies are performed in advance, to estimate and compare the resolution of the electrical resistivity probe (ERP) and time domain reflectometry (TDR). The electrical properties of the ERP and TDR are measured using coaxial type electrodes and parallel type two-wire electrodes, respectively. Penetration tests, conducted in the fully saturated sand-clay mixtures, demonstrate that the ERP produces a better resolution of layer detection than TDR. Thus, field application tests using the ERP with a diameter of 35.7 mm are conducted for the investigation of slime thickness in large diameter bored piles. Field tests show that the slime layers are clearly identified by the ERP: the electrical resistivity dramatically increases at the interface between the slurry and slime layer. The electrical resistivity in the slurry layer inversely correlates with the amount of circulated water. This study suggests that the new electrical resistivity method may be a useful method for the investigation of the slime thickness in bored piles.

  1. Dangers of placement of narrow bore nasogastric feeding tubes.

    PubMed Central

    Biggart, M.; McQuillan, P. J.; Choudhry, A. K.; Nickalls, R. W.

    1987-01-01

    Three complications of the use of narrow bore nasogastric feeding tubes are described. Clinical tests to determine correct placement are noted to be unreliable and the importance of radiological confirmation is stressed. A number of suggestions are made for safe use of these tubes. Images Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 PMID:3111340

  2. Machine perfusion in liver transplantation as a tool to prevent non-anastomotic biliary strictures: Rationale, current evidence and future directions.

    PubMed

    Weeder, Pepijn D; van Rijn, Rianne; Porte, Robert J

    2015-07-01

    The high incidence of non-anastomotic biliary strictures (NAS) after transplantation of livers from extended criteria donors is currently a major barrier to widespread use of these organs. This review provides an update on the most recent advances in the understanding of the etiology of NAS. These new insights give reason to believe that machine perfusion can reduce the incidence of NAS after transplantation by providing more protective effects on the biliary tree during preservation of the donor liver. An overview is presented regarding the different endpoints that have been used for assessment of biliary injury and function before and after transplantation, emphasizing on methods used during machine perfusion. The wide spectrum of different approaches to machine perfusion is discussed, including the many different combinations of techniques, temperatures and perfusates at varying time points. In addition, the current understanding of the effect of machine perfusion in relation to biliary injury is reviewed. Finally, we explore directions for future research such as the application of (pharmacological) strategies during machine perfusion to further improve preservation. We stress the great potential of machine perfusion to possibly expand the donor pool by reducing the incidence of NAS in extended criteria organs.

  3. Laser applications in machining slab materials

    NASA Astrophysics Data System (ADS)

    Zhang, Xiaoping

    1990-10-01

    Since the invention of the laser back in 1960, laser technology has been extensively applied in many fields of science and technology. These has been a history of nearly two decades of using lasers as an energy source in machining materials, such as cutting, welding, ruling and boring, among other operations. With the development of flexible automation in production, the advantages of laser machining have has grown more and more obvious. The combination of laser technology and computer science further promotes the enhancement and upgrading of laser machining and related equipment. At present, many countries are building high quality laser equipment for machining slab materials, such as the Coherent and Spectra Physics corporations in the United States, the Trumpf Corporation in West Germany, the Amada Corporation in Japan, and the Bystronic Corporation in Switzerland, among other companies.

  4. Lightweight piston-rod assembly for a reciprocating machine

    DOEpatents

    Corey, John A.; Walsh, Michael M.

    1986-01-01

    In a reciprocating machine, there is provided a hollow piston including a dome portion on one end and a base portion on the opposite end. The base portion includes a central bore into which a rod is hermetically fixed in radial and angular alignment. The extending end of the rod has a reduced diameter portion adapted to fit into the central bore of a second member such as a cross-head assembly, and to be secured thereto in radial and axial alignment with the piston.

  5. Tool setting device

    DOEpatents

    Brown, Raymond J.

    1977-01-01

    The present invention relates to a tool setting device for use with numerically controlled machine tools, such as lathes and milling machines. A reference position of the machine tool relative to the workpiece along both the X and Y axes is utilized by the control circuit for driving the tool through its program. This reference position is determined for both axes by displacing a single linear variable displacement transducer (LVDT) with the machine tool through a T-shaped pivotal bar. The use of the T-shaped bar allows the cutting tool to be moved sequentially in the X or Y direction for indicating the actual position of the machine tool relative to the predetermined desired position in the numerical control circuit by using a single LVDT.

  6. Pulling tool for use with reeled tubing and method for operating tools from wellbores

    SciTech Connect

    Pleasants, C.W.

    1991-08-20

    This patent describes a tool for latching to and/or pulling a well operating tool having a fishing neck from a downhole location in pipe in a well bore. It comprises an elongated tubular housing assembly defining a longitudinal bore; means connecting the housing assembly to an end of a string of reeled tubing for passing the housing assembly through the wellbore and into contact with the fishing neck and for introducing fluid into the longitudinal bore; means disposed on the housing assembly for automatically latching to the fishing neck upon the housing assembly engaging the fishing neck; means responsive to a predetermined fluid condition in the bore for releasing the latching means from the fishing neck to permit the tool to be removed from the wellbore; and means responsive to a predetermined mechanical force exerted, via the reeled tubing, on the housing assembly and on the fishing neck for releasing the latching means from the fishing neck.

  7. MATC Machine Shop '84: Specific Skill Needs Assessment for Machine Shops in the Milwaukee Area.

    ERIC Educational Resources Information Center

    Roberts, Keith J.

    Building on previous research on the future skill needs of workers in southeastern Wisconsin, a study was conducted at Milwaukee Area Technical College (MATC) to gather information on the machine tool industry in the Milwaukee area. Interviews were conducted by MATC Machine Shop and Tool and Die faculty with representatives from 135 machine shops,…

  8. Continued development of hybrid directional boring technology and New horizontal logging development for characterization, monitoring and instrument emplacement at environmental sites

    SciTech Connect

    Wemple, R.P.; Meyer, R.D.; Jacobson, R.D. ); Layne, R.R. )

    1991-01-01

    This work in partnership with industry is a continuation of cost- effective innovative, directional boring development begun in FY90 and planed to extend into FY94. Several demonstrations of the strategy of building hybrid hardware from utilities installation, geothermal, and soil mechanics technologies have been performed at Sandia National Laboratories (SNL) and at Charles Machine works (CMW) test sites as well as at a commercial refinery site. Additional tests at the SNL Directional Boring Test Range (DBTR) and a lagoon site are planned in calendar 1991. A new companion project to develop and demonstrate a hybrid capability for horizontal logging with penetrometers, specialty instruments and samplers has been taken from concept to early prototype hardware. The project goal of extending the tracking/locating capability of the shallow boring equipment to 80in. is being pursued with encouraging results at 40in. depths. Boring costs, not including tailored well completions dictated by individual site parameters, are estimated at $20 to $50 per foot. Applications continue to emerge for this work and interest continues to be expressed by DoD and EPA researchers and environmental site engineers. 12 figs.

  9. The Machine Scoring of Writing

    ERIC Educational Resources Information Center

    McCurry, Doug

    2010-01-01

    This article provides an introduction to the kind of computer software that is used to score student writing in some high stakes testing programs, and that is being promoted as a teaching and learning tool to schools. It sketches the state of play with machines for the scoring of writing, and describes how these machines work and what they do.…

  10. Machining Three Prongs on a Shaft

    NASA Technical Reports Server (NTRS)

    Hewitt, C.

    1983-01-01

    Simple tool reduces set-up and machining time by more than 70 percent. Unorthodox tooling arrangement used to machine three prongs on end of specialpurpose wrench. Modified carbide-tipped spot-facing tool rotated at 1,400 to 1,600 revolutions per minute in small milling machine and applied to work piece, held with its corners in spaces of three-cornered collect.

  11. Frac height may increase away from well bore

    SciTech Connect

    Hunt, E. )

    1991-02-25

    Well logs with deep investigation capabilities are necessary to determine accurately the height of hydraulically produced fractures. Logs with shallow investigation capability will indicate the height of the fracture near the well bore, but as shown in a test in an East Texas well, fracture height in some formations can be substantially greater away from the well bore. In the East Texas test, six wire line surveys were run, including the usual gamma ray surveys. The fracture heights determined by the above logs are plotted. The independent estimates of gross fracture height varied considerably. Four logs, TWRL, VDL, SCAN, and CEL appear to be influenced by the fracture. Results were inconclusive from the Au and the CBL log. Analysis of each of these indicates a different minimum fracture height in this well.

  12. A Turing Machine Simulator.

    ERIC Educational Resources Information Center

    Navarro, Aaron B.

    1981-01-01

    Presents a program in Level II BASIC for a TRS-80 computer that simulates a Turing machine and discusses the nature of the device. The program is run interactively and is designed to be used as an educational tool by computer science or mathematics students studying computational or automata theory. (MP)

  13. Electrical Discharge Machining.

    ERIC Educational Resources Information Center

    Montgomery, C. M.

    The manual is for use by students learning electrical discharge machining (EDM). It consists of eight units divided into several lessons, each designed to meet one of the stated objectives for the unit. The units deal with: introduction to and advantages of EDM, the EDM process, basic components of EDM, reaction between forming tool and workpiece,…

  14. Fossils from bore holes on the Eastern Shore Peninsula, Virginia

    USGS Publications Warehouse

    Todd, Ruth; Gardner, Julia A.; Sohn, I.G.

    1955-01-01

    This report lists Foraminifera, Mollusca, and Ostracoda in five bore holes that penetrated a maximum of 445 feet of section in sediments of Pleistocene and Miocene age, and discusses the paleoecologic and stratigraphic significance of the fossils. It includes the contents of references 6, 16, and 18 of Virginia Division of Geology Mineral Resources Circular No. 2, dealing with the geology and groundwater resources of the Eastern Shore peninsula.

  15. The propagation of internal undular bores over variable topography

    NASA Astrophysics Data System (ADS)

    Grimshaw, R.; Yuan, C.

    2016-10-01

    In the coastal ocean, large amplitude, horizontally propagating internal wave trains are commonly observed. These are long nonlinear waves and can be modelled by equations of the Korteweg-de Vries type. Typically they occur in regions of variable bottom topography when the variable-coefficient Korteweg-de Vries equation is an appropriate model. Of special interest is the situation when the coefficient of the quadratic nonlinear term changes sign at a certain critical point. This case has been widely studied for a solitary wave, which is extinguished at the critical point and replaced by a train of solitary waves of the opposite polarity to the incident wave, riding on a pedestal of the original polarity. Here we examine the same situation for an undular bore, represented by a modulated periodic wave train. Numerical simulations and some asymptotic analysis based on Whitham modulation equations show that the leading solitary waves in the undular bore are destroyed and replaced by a developing rarefaction wave supporting emerging solitary waves of the opposite polarity. In contrast the rear of the undular bore emerges with the same shape, but with reduced wave amplitudes, a shorter overall length scale and moves more slowly.

  16. Bore support assembly and a method of laser construction

    SciTech Connect

    Ortiz, M.V.; Shull, W.A.

    1989-09-12

    This patent describes a bore support assembly for use in a laser. It comprises: a joiner ring having radially spaced outer and inner peripheries, the outer periphery being capable of rigid attachment to an outer envelope of a laser at the interior thereof. The inner periphery defining a first central opening of a first size adapting the ring to receive an inner bore tube of the laser therethrough; and a spider structure positioned on one side of the joiner ring and extending generally along the central opening thereof. The spider structure having an outer peripheral portion rigidly attached to the inner periphery of the joiner ring, an inner peripheral portion spaced radially inwardly from the outer peripheral portion and defining a second central opening of a second size smaller than the first size of the first central opening of the joiner ring and adapting the inner peripheral portion of the spider structure to receive the bore tube of the laser therethrough and be rigidly interconnected therewith, and a plurality of flexible members extending radially between and interconnecting the outer and inner peripheral portions of the spider structure.

  17. Research on the automatic laser navigation system of the tunnel boring machine

    NASA Astrophysics Data System (ADS)

    Liu, Yake; Li, Yueqiang

    2011-12-01

    By establishing relevant coordinates of the Automatic Laser Navigation System, the basic principle of the system which accesses the TBM three-dimensional reference point and yawing angle by mathematical transformation between TBM, target prism and earth coordinate systems is discussed deeply in details. According to the way of rigid body descriptions of its posture, TBM attitude parameters measurement and data acquisition methods are proposed, and measures to improve the accuracy of the Laser Navigation System are summarized.

  18. Electric machine

    SciTech Connect

    El-Refaie, Ayman Mohamed Fawzi; Reddy, Patel Bhageerath

    2012-07-17

    An interior permanent magnet electric machine is disclosed. The interior permanent magnet electric machine comprises a rotor comprising a plurality of radially placed magnets each having a proximal end and a distal end, wherein each magnet comprises a plurality of magnetic segments and at least one magnetic segment towards the distal end comprises a high resistivity magnetic material.

  19. Nonplanar machines

    SciTech Connect

    Ritson, D. )

    1989-05-01

    This talk examines methods available to minimize, but never entirely eliminate, degradation of machine performance caused by terrain following. Breaking of planar machine symmetry for engineering convenience and/or monetary savings must be balanced against small performance degradation, and can only be decided on a case-by-case basis. 5 refs.

  20. Permutation Machines.

    PubMed

    Bhatia, Swapnil; LaBoda, Craig; Yanez, Vanessa; Haddock-Angelli, Traci; Densmore, Douglas

    2016-08-19

    We define a new inversion-based machine called a permuton of n genetic elements, which allows the n elements to be rearranged in any of the n·(n - 1)·(n - 2)···2 = n! distinct orderings. We present two design algorithms for architecting such a machine. We define a notion of a feasible design and use the framework to discuss the feasibility of the permuton architectures. We have implemented our design algorithms in a freely usable web-accessible software for exploration of these machines. Permutation machines could be used as memory elements or state machines and explicitly illustrate a rational approach to designing biological systems.

  1. Permutation Machines.

    PubMed

    Bhatia, Swapnil; LaBoda, Craig; Yanez, Vanessa; Haddock-Angelli, Traci; Densmore, Douglas

    2016-08-19

    We define a new inversion-based machine called a permuton of n genetic elements, which allows the n elements to be rearranged in any of the n·(n - 1)·(n - 2)···2 = n! distinct orderings. We present two design algorithms for architecting such a machine. We define a notion of a feasible design and use the framework to discuss the feasibility of the permuton architectures. We have implemented our design algorithms in a freely usable web-accessible software for exploration of these machines. Permutation machines could be used as memory elements or state machines and explicitly illustrate a rational approach to designing biological systems. PMID:27383067

  2. Formal modeling of virtual machines

    NASA Technical Reports Server (NTRS)

    Cremers, A. B.; Hibbard, T. N.

    1978-01-01

    Systematic software design can be based on the development of a 'hierarchy of virtual machines', each representing a 'level of abstraction' of the design process. The reported investigation presents the concept of 'data space' as a formal model for virtual machines. The presented model of a data space combines the notions of data type and mathematical machine to express the close interaction between data and control structures which takes place in a virtual machine. One of the main objectives of the investigation is to show that control-independent data type implementation is only of limited usefulness as an isolated tool of program development, and that the representation of data is generally dictated by the control context of a virtual machine. As a second objective, a better understanding is to be developed of virtual machine state structures than was heretofore provided by the view of the state space as a Cartesian product.

  3. Liver acquisition with volume acceleration flex on 70-cm wide-bore and 60-cm conventional-bore 3.0-T MRI.

    PubMed

    Saito, Shigeyoshi; Tanaka, Keiko; Hashido, Takashi

    2016-07-01

    This study aimed to compare the uniformity of fat suppression and image quality between liver acquisition with volume acceleration flex (LAVA-Flex) and LAVA on 60-cm conventional-bore and 70-cm wide-bore 3.0-T magnetic resonance imaging (MRI). The uniformity of fat suppression by LAVA-Flex and LAVA was assessed as the efficiency of suppression of superficial fat at the levels of the liver dome, porta, and renal hilum. Percentage standard deviation (%SD) was calculated using the following equation: %SD (%) = 100 × SD of the regions of interest (ROIs)/mean value of the signal intensity (SI) in the ROIs. Signal-to-noise ratio (SNR) and contrast ratio (CR) were calculated. In the LAVA sequence, the %SD in all slices on wide-bore 3.0-T MRI was significantly higher than that on conventional-bore 3.0-T MRI (P < 0.01). However, there was no significant difference in fat signal uniformity between the conventional and wide-bore scanners when LAVA-Flex was used. In the liver, there were no significant differences in SNR between the two sequences. However, the SNR in the pancreas was lower for the wide-bore scanner than for the conventional-bore scanner for both sequences (P < 0.05). There were no significant differences in CR for the liver and fat between LAVA-Flex and LAVA in both scanners. The CR in the LAVA-Flex images obtained by wide-bore MRI was significantly higher than that in the LAVA-Flex images recorded by conventional-bore MRI (P < 0.001). LAVA-Flex offers more homogenous fat suppression in the upper abdomen than LAVA for both conventional and wide-bore 3.0-T MRI.

  4. Grouting guidelines for Hanford Tanks Initiative cone penetrometer borings

    SciTech Connect

    Iwatate, D.F.

    1998-05-18

    Grouting of an open cone penetrometer (CP) borehole is done to construct a barrier that prevents the vertical migration of fluids and contaminants between geologic units and aquifers intersected by the boring. Whether to grout, the types of grout, and the method of deployment are functions of the site-specific conditions. This report recommends the strategy that should be followed both before and during HTI [Hanford Tanks Initiative] CP deployment to decide specific borehole grouting needs at Hanford SST farms. Topics discussed in this report that bear on this strategy include: Regulatory guidance, hydrogeologic conditions, operational factors, specific CP grouting deployment recommendations.

  5. Small bore ceramic laser tube inspection light table

    DOEpatents

    Updike, Earl O.

    1990-01-01

    Apparatus for inspecting small bore ceramic laser tubes, which includes a support base with one or more support rollers. A fluorescent light tube is inserted within the laser tube and the laser tube is supported by the support rollers so that a gap is maintained between the laser tube and the fluorescent tube to enable rotation of the laser tube. In operation, the ceramic tube is illuminated from the inside by the fluorescent tube to facilitate visual inspection. Centering the tube around the axial light of the fluorescent tube provides information about straightness and wall thickness of the laser tube itself.

  6. The application of discriminant analysis and Machine Learning methods as tools to identify and classify compounds with potential as transdermal enhancers.

    PubMed

    Moss, G P; Shah, A J; Adams, R G; Davey, N; Wilkinson, S C; Pugh, W J; Sun, Y

    2012-01-23

    Discriminant analysis (DA) has previously been shown to allow the proposal of simple guidelines for the classification of 73 chemical enhancers of percutaneous absorption. Pugh et al. employed DA to classify such enhancers into simple categories, based on the physicochemical properties of the enhancer molecules (Pugh et al., 2005). While this approach provided a reasonable accuracy of classification it was unable to provide a consistently reliable estimate of enhancement ratio (ER, defined as the amount of hydrocortisone transferred after 24h, relative to control). Machine Learning methods, including Gaussian process (GP) regression, have recently been employed in the prediction of percutaneous absorption of exogenous chemicals (Moss et al., 2009; Lam et al., 2010; Sun et al., 2011). They have shown that they provide more accurate predictions of these phenomena. In this study several Machine Learning methods, including the K-nearest-neighbour (KNN) regression, single layer networks, radial basis function networks and the SVM classifier were applied to an enhancer dataset reported previously. The SMOTE sampling method was used to oversample chemical compounds with ER>10 in each training set in order to improve estimation of GP and KNN. Results show that models using five physicochemical descriptors exhibit better performance than those with three features. The best classification result was obtained by using the SVM method without dealing with imbalanced data. Following over-sampling, GP gives the best result. It correctly assigned 8 of the 12 "good" (ER>10) enhancers and 56 of the 59 "poor" enhancers (ER<10). Overall success rates were similar. However, the pharmaceutical advantages of the Machine Learning methods are that they can provide more accurate classification of enhancer type with fewer false-positive results and that, unlike discriminant analysis, they are able to make predictions of enhancer ability.

  7. Machinable oxide ceramic

    SciTech Connect

    Rayne, R.J.; Toth, L.E.; Jones, L.D.; Soulen, R.J. Jr.; Bender, B.A.

    1993-06-01

    A method of forming a machinable bulk superconductor by melt-casting the described comprising the steps of: weighing out amounts of powdered SrCO[sub 3], CuO, CaCO[sub 3], and Bi[sub 2]O[sub 3] for the desired stoichiometry of the superconductor; combining the amounts of Bi[sub 2]O[sub 3], SrCO[sub 3], CuO and CaCO[sub 3] to form a mixture of uniform color; removing the carbonates in the mixture; heating the mixture until the mixture melts completely, to form a melt; pouring the melt into a preheated, non-reactive mold; cooling the melted mixture in the mold to room temperature, to form a casting; inducing a superconducting phase having randomly oriented platelets within the casting; and machining, by a metal cutting technique, said casting having said induced superconducting phase; wherein said machining step is performed with a steel tool.

  8. Monel Machining

    NASA Technical Reports Server (NTRS)

    1983-01-01

    Castle Industries, Inc. is a small machine shop manufacturing replacement plumbing repair parts, such as faucet, tub and ballcock seats. Therese Castley, president of Castle decided to introduce Monel because it offered a chance to improve competitiveness and expand the product line. Before expanding, Castley sought NERAC assistance on Monel technology. NERAC (New England Research Application Center) provided an information package which proved very helpful. The NASA database was included in NERAC's search and yielded a wealth of information on machining Monel.

  9. Machine Translation and Other Translation Technologies.

    ERIC Educational Resources Information Center

    Melby, Alan

    1996-01-01

    Examines the application of linguistic theory to machine translation and translator tools, discusses the use of machine translation and translator tools in the real world of translation, and addresses the impact of translation technology on conceptions of language and other issues. Findings indicate that the human mind is flexible and linguistic…

  10. Gun bore flaw image matching based on improved SIFT descriptor

    NASA Astrophysics Data System (ADS)

    Zeng, Luan; Xiong, Wei; Zhai, You

    2013-01-01

    In order to increase the operation speed and matching ability of SIFT algorithm, the SIFT descriptor and matching strategy are improved. First, a method of constructing feature descriptor based on sector area is proposed. By computing the gradients histogram of location bins which are parted into 6 sector areas, a descriptor with 48 dimensions is constituted. It can reduce the dimension of feature vector and decrease the complexity of structuring descriptor. Second, it introduce a strategy that partitions the circular region into 6 identical sector areas starting from the dominate orientation. Consequently, the computational complexity is reduced due to cancellation of rotation operation for the area. The experimental results indicate that comparing with the OpenCV SIFT arithmetic, the average matching speed of the new method increase by about 55.86%. The matching veracity can be increased even under some variation of view point, illumination, rotation, scale and out of focus. The new method got satisfied results in gun bore flaw image matching. Keywords: Metrology, Flaw image matching, Gun bore, Feature descriptor

  11. Bore tube assembly for steam cooling a turbine rotor

    DOEpatents

    DeStefano, Thomas Daniel; Wilson, Ian David

    2002-01-01

    An axial bore tube assembly for a turbine is provided to supply cooling steam to hot gas components of the turbine wheels and return the spent cooling steam. A pair of inner and outer tubes define a steam supply passage concentric about an inner return passage. The forward ends of the tubes communicate with an end cap assembly having sets of peripheral holes communicating with first and second sets of radial tubes whereby cooling steam from the concentric passage is supplied through the end cap holes to radial tubes for cooling the buckets and return steam from the buckets is provided through the second set of radial tubes through a second set of openings of the end cap into the coaxial return passage. A radial-to-axial flow transitioning device, including anti-swirling vanes is provided in the end cap. A strut ring adjacent the aft end of the bore tube assembly permits axial and radial thermal expansion of the inner tube relative to the outer tube.

  12. Control paraffin with well bore insulating gelled fluids

    SciTech Connect

    Yousif, M.H.; Young, D.B. ); Black, J.W.

    1994-10-01

    A variety of techniques are used to treat paraffin, including scrapping, pigging, heating, insulating and solvent usage. Well bore insulating fluids control paraffin deposition in offshore wells by producing a high cloud point oil from a relatively cold reservoir. Produced hydrocarbons exhibit large pressure and temperature changes from the formation to the surface facilities. This changes their phase behavior and consequently their carrying capacity of the dissolved paraffins. Paraffins can drop out in the producing formation, subsurface pumps, tubing, flowline, separators and storage tanks. Paraffins can be low molecular weight n-alkanes (C20-C40) or high molecular weight iso-alkanes and cyclic alkanes. Heat convection through the annulus is the main mechanism by which produced fluids lose heat to surrounding formations. Consequently, selecting a well bore insulating fluid should not be based entirely on thermal conductivity of the fluid. Although their thermal conductivity is only 2.5% that of water, fluids like mineral oil or diesel could transfer as much heat as water under the same temperature gradient. Testing shows that the viscosity of the annular fluid is the key parameter that needs to be increased to minimize annular convective heat loses.

  13. Introducing passive acoustic filter in acoustic based condition monitoring: Motor bike piston-bore fault identification

    NASA Astrophysics Data System (ADS)

    Jena, D. P.; Panigrahi, S. N.

    2016-03-01

    Requirement of designing a sophisticated digital band-pass filter in acoustic based condition monitoring has been eliminated by introducing a passive acoustic filter in the present work. So far, no one has attempted to explore the possibility of implementing passive acoustic filters in acoustic based condition monitoring as a pre-conditioner. In order to enhance the acoustic based condition monitoring, a passive acoustic band-pass filter has been designed and deployed. Towards achieving an efficient band-pass acoustic filter, a generalized design methodology has been proposed to design and optimize the desired acoustic filter using multiple filter components in series. An appropriate objective function has been identified for genetic algorithm (GA) based optimization technique with multiple design constraints. In addition, the sturdiness of the proposed method has been demonstrated in designing a band-pass filter by using an n-branch Quincke tube, a high pass filter and multiple Helmholtz resonators. The performance of the designed acoustic band-pass filter has been shown by investigating the piston-bore defect of a motor-bike using engine noise signature. On the introducing a passive acoustic filter in acoustic based condition monitoring reveals the enhancement in machine learning based fault identification practice significantly. This is also a first attempt of its own kind.

  14. Austempered Ductile Iron Machining

    NASA Astrophysics Data System (ADS)

    Pilc, Jozef; Šajgalík, Michal; Holubják, Jozef; Piešová, Marianna; Zaušková, Lucia; Babík, Ondrej; Kuždák, Viktor; Rákoci, Jozef

    2015-12-01

    This article deals with the machining of cast iron. In industrial practice, Austempered Ductile Iron began to be used relatively recently. ADI is ductile iron that has gone through austempering to get improved properties, among which we can include strength, wear resistance or noise damping. This specific material is defined also by other properties, such as high elasticity, ductility and endurance against tenigue, which are the properties, that considerably make the tooling characteristic worse.

  15. MysiRNA: improving siRNA efficacy prediction using a machine-learning model combining multi-tools and whole stacking energy (ΔG).

    PubMed

    Mysara, Mohamed; Elhefnawi, Mahmoud; Garibaldi, Jonathan M

    2012-06-01

    The investigation of small interfering RNA (siRNA) and its posttranscriptional gene-regulation has become an extremely important research topic, both for fundamental reasons and for potential longer-term therapeutic benefits. Several factors affect the functionality of siRNA including positional preferences, target accessibility and other thermodynamic features. State of the art tools aim to optimize the selection of target siRNAs by identifying those that may have high experimental inhibition. Such tools implement artificial neural network models as Biopredsi and ThermoComposition21, and linear regression models as DSIR, i-Score and Scales, among others. However, all these models have limitations in performance. In this work, a neural-network trained new siRNA scoring/efficacy prediction model was developed based on combining two existing scoring algorithms (ThermoComposition21 and i-Score), together with the whole stacking energy (ΔG), in a multi-layer artificial neural network. These three parameters were chosen after a comparative combinatorial study between five well known tools. Our developed model, 'MysiRNA' was trained on 2431 siRNA records and tested using three further datasets. MysiRNA was compared with 11 alternative existing scoring tools in an evaluation study to assess the predicted and experimental siRNA efficiency where it achieved the highest performance both in terms of correlation coefficient (R(2)=0.600) and receiver operating characteristics analysis (AUC=0.808), improving the prediction accuracy by up to 18% with respect to sensitivity and specificity of the best available tools. MysiRNA is a novel, freely accessible model capable of predicting siRNA inhibition efficiency with improved specificity and sensitivity. This multiclassifier approach could help improve the performance of prediction in several bioinformatics areas. MysiRNA model, part of MysiRNA-Designer package [1], is expected to play a key role in siRNA selection and evaluation.

  16. Study on mechanism of lubricating oil consumption caused by cylinder bore deformation

    SciTech Connect

    Hitosugi, Hideshi; Nagoshi, Katsuyuki; Komada, Masaharu; Furuhama, Shoichi

    1996-09-01

    It is a well-known fact that cylinder bore deformations in engine operation involves a number of problems in terms of lubrication, and the deterioration of piston ring conformability to the bore, in particular, increases the lubricating oil consumption (LOC). It is also verified through the cylinder bore deformation measurements carried out by the research laboratory that bore deformations occur in engine operation which can not be ignored. Although some studies on the mechanism and the reduction of such deformations have been conducted, only few analyses have been conducted on the mechanism of the increase in LOC, whereas it is vital to clarify the mechanism under the current situation where the reduction of LOC is urged in terms of purification of exhaust emissions also. This study has been conducted for the clarification of the mechanism of LOC increased by cylinder bore deformation, with emphasis of analysis placed mainly on the following two points: (1) the development of a theoretical calculation method for the behavior of the oil film between a piston ring and the cylinder bore taking into account of the deformed bore profile and the ring elastic deformation, based on the piston ring dynamic lubrication theory developed by Furuhama, analysis of the relationship between the oil film behavior and lubricating oil flow-out rate against the deformed bore profile; (2) measurements of LOC and ring conformability to the bore deformation, using cylinder liners having various types of bore profiles and rings with local clearances on their sliding surfaces. Based on the analyses stated above, qualitatively and quantitatively evaluations of the LOC attributable to the bore deformations have been conducted. The details of the mechanism of LOC determined by the above is reported.

  17. Workout Machine

    NASA Technical Reports Server (NTRS)

    1995-01-01

    The Orbotron is a tri-axle exercise machine patterned after a NASA training simulator for astronaut orientation in the microgravity of space. It has three orbiting rings corresponding to roll, pitch and yaw. The user is in the middle of the inner ring with the stomach remaining in the center of all axes, eliminating dizziness. Human power starts the rings spinning, unlike the NASA air-powered system. Marketed by Fantasy Factory (formerly Orbotron, Inc.), the machine can improve aerobic capacity, strength and endurance in five to seven minute workouts.

  18. 34. DETAIL INTERIOR VIEW OF MACHINE SHOP ON LEVEL +55 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    34. DETAIL INTERIOR VIEW OF MACHINE SHOP ON LEVEL +55 OF POWERHOUSE #1; CARLTON MACHINE TOOL CO DRILL IS IN LEFT FOREGROUND; SUDBURY MACHINE TOOL CO LATHES ARE IN BACKGROUND. - Bonneville Project, Powerhouse No.1, Spanning Bradford Slough, from Bradford Island, Bonneville, Multnomah County, OR

  19. Deep bore hole instrumentation along San Francisco Bay Bridges

    SciTech Connect

    Bakun, W.; Bowman, J.; Clymer, R.; Foxall, W.; Hipley, P.; Hollfelder, J.; Hutchings, L.; Jarpe, S.; Kasameyer, P.; McEvilly, T.; Mualchin, L.; Palmer, M.

    1998-10-01

    The Bay Bridges down hole network consists of sensors in bore holes that are drilled 100 ft. into bedrock around and in the San Francisco Bay. Between 2 and 8 instruments have been spaced along the Dumbarton, San Mateo, Bay, and San Rafael bridges. The instruments will provide multiple use data that is important to geotechnical, structural engineering, and seismological studies. The holes are between 100 and 1000 ft deep and were drilled by Caltrans. There are twenty- one sensor packages at fifteen sites. Extensive financial support is being contributed by Caltrans, UCB, LBL, LLNL-LDRD, U.C. Campus/Laboratory Collaboration (CLC) program, and USGS. The down hole instrument package contains a three component HS-1 seismometer and three orthogonal Wilcox 73 1 accelerometers, and is capable of recording a micro g from local M = 1.0 earthquakes to 0.5 g strong ground motion form large Bay Area earthquakes.

  20. Mechanical design of a large bore quadrupole triplet magnet

    SciTech Connect

    Abbott, S.; Caylor, R.; Fong, E.; Tanabe, J.

    1987-03-01

    The mechanical design and construction of a 1 meter bore, low gradient quadrupole triplet is described. The magnet will be used for focussing a proton beam in accelerator studies of neutral particle at the Los Alamos National Laboratory. A significant feature of this magnet design is the precision location of the coil conductors within the steel yoke tube. Each of the quadrupole coils have been fabricated from water cooled aluminum conductor, wound in a cosine 2-theta geometry. The conductor bundles have been wound to a positional accuracy within +-0.050 cm which was required to reduce the harmonic content to less than 0.04% of the quadrupole field. Important aspects of the design, construction and assembly are described.

  1. Pack carburizing process for earth boring drill bits

    SciTech Connect

    Simons, R.W.; Scott, D.E.; Poland, J.R.

    1987-02-17

    A method is described of manufacturing an earth boring drill bit of the type having a bearing pin extending from a head section of the drill bit for rotatably mounting a cutter, comprising the steps of: providing a container having opposing end openings with sidewalls therebetween which define a container interior; placing the container over a portion of the head section so that the pin extends within the interior of the container; installing a spring spacer within the interior of the container about at least a portion of the circumference of the bearing pin at least one axial location; packing the container with a particulate treating medium; covering the container; and placing the pin and container into a furnace for a time and at a temperature to activate the treating medium.

  2. Persistence motives in irrational decisions to complete a boring task.

    PubMed

    Halkjelsvik, Torleif; Rise, Jostein

    2015-01-01

    We explored a novel task paradigm where participants from the online work marketplace Amazon Mechanical Turk were given the choice to quit or continue an unfinished boring task for identical economic rewards. In Studies 1a and 1b, about half the participants chose to continue (corresponding to an average of 55 and 35 cents in foregone earnings). Participants' self-reported reasons for continuing involved various types of persistence motives, reflecting a desire to persist or complete per se. Studies 2, 3a, 3b, and 3c ruled out the possibility that people continued because they enjoyed the task or believed there were additional rewards for continuing. Study 4 showed that the choice to quit/continue was associated with the manner in which the choice was presented (persistence test vs. decision-making test) and individual differences in dispositional persistence motives. The present data indicate that motivational forces independent of the focal reward may affect intertemporal decisions. PMID:25355585

  3. Evolving detectors of 2D patterns on a simulated CAM-Brain machine: an evolvable hardware tool for building a 75-million-neuron artificial brain

    NASA Astrophysics Data System (ADS)

    de Garis, Hugo; Korkin, Michael; Guttikonda, Padma; Cooley, Donald

    2000-11-01

    This paper presents some simulation results of the evolution of 2D visual pattern recognizers to be implemented very shortly on real hardware, namely the 'CAM-Brain Machine' (CBM), an FPGA based piece of evolvable hardware which implements a genetic algorithm (GA) to evolve a 3D cellular automata (CA) based neural network circuit module, of approximately 1,000 neurons, in about a second, i.e. a complete run of a GA, with 10,000s of circuit growths and performance evaluations. Up to 65,000 of these modules, each of which is evolved with a humanly specified function, can be downloaded into a large RAM space, and interconnected according to humanly specified gvdvips -o SPIE-2000.ps SPIE-2000 artificial brain architectures. This RAM, containing an artificial brain with up to 75 million neurons, is then updated by the CBM at a rate of 130 billion CA cells per second. Such speeds will enable real time control of robots and hopefully the birth of a new research field that we call 'brain building.' The first such artificial brain, to be built at STARLAB in 2000 and beyond, will be used to control the behaviors of a life sized kitten robot called 'Robokitty.' This kitten robot will need 2D pattern recognizers in the visual section of its artificial brain. This paper presents simulation results on the evolvability and generalization properties of such recognizers.

  4. Wacky Machines

    ERIC Educational Resources Information Center

    Fendrich, Jean

    2002-01-01

    Collectors everywhere know that local antique shops and flea markets are treasure troves just waiting to be plundered. Science teachers might take a hint from these hobbyists, for the next community yard sale might be a repository of old, quirky items that are just the things to get students thinking about simple machines. By introducing some…

  5. Features of plastics edge cutting machining

    NASA Astrophysics Data System (ADS)

    Handozhko, A. V.; Shcherbakov, A. N.; Zaharov, L. A.; Gavrilenko, T. V.

    2016-04-01

    This article describes the features of pieces from thermoplastic materials in the form of electrical insulators cut by a disk edge tool. The problems in question are possible defects arising during machining and technological conditions that reduce their quantity. The necessity of required machining conditions matching substantiated in accordance with a specific grade of the material which is treated. Equipment and machining attachments, developed for experimental studies, determine the rational conditions of plastic electrical insulators machining. As a result of experiments the dependences of cut face quality parameters of plastics are obtained by machining conditions. The obtained results allowed us to make valid conclusions and recommendations.

  6. Machining Error Compensation Based on 3D Surface Model Modified by Measured Accuracy

    NASA Astrophysics Data System (ADS)

    Abe, Go; Aritoshi, Masatoshi; Tomita, Tomoki; Shirase, Keiichi

    Recently, a demand for precision machining of dies and molds with complex shapes has been increasing. Although CNC machine tools are utilized widely for machining, still machining error compensation is required to meet the increasing demand of machining accuracy. However, the machining error compensation is an operation which takes huge amount of skill, time and cost. This paper deals with a new method of the machining error compensation. The 3D surface data of the machined part is modified according to the machining error measured by CMM (Coordinate Measuring Machine). A compensated NC program is generated from the modified 3D surface data for the machining error compensation.

  7. Automatic feed system for ultrasonic machining

    DOEpatents

    Calkins, Noel C.

    1994-01-01

    Method and apparatus for ultrasonic machining in which feeding of a tool assembly holding a machining tool toward a workpiece is accomplished automatically. In ultrasonic machining, a tool located just above a workpiece and vibrating in a vertical direction imparts vertical movement to particles of abrasive material which then remove material from the workpiece. The tool does not contact the workpiece. Apparatus for moving the tool assembly vertically is provided such that it operates with a relatively small amount of friction. Adjustable counterbalance means is provided which allows the tool to be immobilized in its vertical travel. A downward force, termed overbalance force, is applied to the tool assembly. The overbalance force causes the tool to move toward the workpiece as material is removed from the workpiece.

  8. Feasibility study of detection of chatter by using FBG during boring

    NASA Astrophysics Data System (ADS)

    Zhu, P. Y.; Peng, W.; Yuan, L.; Hu, Z. J.

    2013-10-01

    A novel real-time monitoring system based on Fiber Bragg Grating (FBG) sensor has been developed to detect chatter in boring process. In the system, a boring bar with large length-to-diameter ratio (FSTUP3225R/L-16S) was the test subject. The FBG sensor was installed on the surface of the boring bar with the length of 225mm. A classical strain gauge was employed to measure the vibratory strain and compare the results with the ones from FBG sensor. The measurements were carried out using various cutting parameters to obtain the desired chatter phenomenon. The analysis of the experimental data was verified the chatter happened during the deep hole boring. Comparison between the experimental results from two kinds of sensors demonstrated that the measurement technique could be used to detect the dynamic strain, as well as the permitting one to research the method to identify boring chatter on-line be using optical fiber sensor system.

  9. Boring crustaceans damage polystyrene floats under docks polluting marine waters with microplastic.

    PubMed

    Davidson, Timothy M

    2012-09-01

    Boring isopods damage expanded polystyrene floats under docks and, in the process, expel copious numbers of microplastic particles. This paper describes the impacts of boring isopods in aquaculture facilities and docks, quantifies and discusses the implications of these microplastics, and tests if an alternate foam type prevents boring. Floats from aquaculture facilities and docks were heavily damaged by thousands of isopods and their burrows. Multiple sites in Asia, Australia, Panama, and the USA exhibited evidence of isopod damage. One isopod creates thousands of microplastic particles when excavating a burrow; colonies can expel millions of particles. Microplastics similar in size to these particles may facilitate the spread of non-native species or be ingested by organisms causing physical or toxicological harm. Extruded polystyrene inhibited boring, suggesting this foam may prevent damage in the field. These results reveal boring isopods cause widespread damage to docks and are a novel source of microplastic pollution. PMID:22763283

  10. Boring crustaceans damage polystyrene floats under docks polluting marine waters with microplastic.

    PubMed

    Davidson, Timothy M

    2012-09-01

    Boring isopods damage expanded polystyrene floats under docks and, in the process, expel copious numbers of microplastic particles. This paper describes the impacts of boring isopods in aquaculture facilities and docks, quantifies and discusses the implications of these microplastics, and tests if an alternate foam type prevents boring. Floats from aquaculture facilities and docks were heavily damaged by thousands of isopods and their burrows. Multiple sites in Asia, Australia, Panama, and the USA exhibited evidence of isopod damage. One isopod creates thousands of microplastic particles when excavating a burrow; colonies can expel millions of particles. Microplastics similar in size to these particles may facilitate the spread of non-native species or be ingested by organisms causing physical or toxicological harm. Extruded polystyrene inhibited boring, suggesting this foam may prevent damage in the field. These results reveal boring isopods cause widespread damage to docks and are a novel source of microplastic pollution.

  11. Determination of rare earth elements, uranium and thorium in geological samples by ICP-MS, using an automatic fusion machine as an alkaline digestion tool.

    NASA Astrophysics Data System (ADS)

    Granda, Luis; Rivera, Maria; Velasquez, Colon; Barona, Diego; Carpintero, Natalia

    2014-05-01

    At the present time, rare earth elements deposits have became in strategic resources for extraction of raw materials in order to manufacture high tech devices (computers, LCD, cell phones, batteries for hybrid vehicles, fiber optics and wind turbines) (1).The appropriate analytical determination of the REE ( rare earth elements) in sediment and rock samples , is important to find potential deposits and to recognize geological environments for identifying possible alterations and mineral occurrences. The alkaline fusion, which aim is to move the entire sample from solid to liquid state by forming water soluble complexes of boron and lithium, as a previous procedure for the determination of these elements, usually takes a lot of time due to the complexity of the analysis phase and by the addition of other reagents (Tm and HF ) (2) to compensate the lack of strict temperature control. The objective of this work is to develop an efficient alternative to alkaline digestion using an electrical fusion machine, which allows to create temperature programs with advanced process control and supports up to 5 samples simultaneously, which generates a reproducibility of the method and results during the melting step. Additionally, this new method permits the processing of a larger number of samples in a shorter time. The samples analyzed in this method were weighed into porcelain crucibles and subjected to calcination for 4 hours at 950 ° C in order to determine the Lost on Ignition (LOI ) , that serves to adjust the analytical results and to preserve the shelf life of the platinum ware. Subsequently, a fraction of the calcined sample was weighed into platinum crucibles and mixed with ultra-pure lithium metaborate ( flux ) 1:4 . The crucible was then placed in the fusion machine, which was programmed to take the sample from room temperature to 950 ° C in five minutes, make a small ramp to 970 ° C maintain that temperature for five minutes and download the melt in a 10 % v / v

  12. Machine Learning

    NASA Astrophysics Data System (ADS)

    Hoffmann, Achim; Mahidadia, Ashesh

    The purpose of this chapter is to present fundamental ideas and techniques of machine learning suitable for the field of this book, i.e., for automated scientific discovery. The chapter focuses on those symbolic machine learning methods, which produce results that are suitable to be interpreted and understood by humans. This is particularly important in the context of automated scientific discovery as the scientific theories to be produced by machines are usually meant to be interpreted by humans. This chapter contains some of the most influential ideas and concepts in machine learning research to give the reader a basic insight into the field. After the introduction in Sect. 1, general ideas of how learning problems can be framed are given in Sect. 2. The section provides useful perspectives to better understand what learning algorithms actually do. Section 3 presents the Version space model which is an early learning algorithm as well as a conceptual framework, that provides important insight into the general mechanisms behind most learning algorithms. In section 4, a family of learning algorithms, the AQ family for learning classification rules is presented. The AQ family belongs to the early approaches in machine learning. The next, Sect. 5 presents the basic principles of decision tree learners. Decision tree learners belong to the most influential class of inductive learning algorithms today. Finally, a more recent group of learning systems are presented in Sect. 6, which learn relational concepts within the framework of logic programming. This is a particularly interesting group of learning systems since the framework allows also to incorporate background knowledge which may assist in generalisation. Section 7 discusses Association Rules - a technique that comes from the related field of Data mining. Section 8 presents the basic idea of the Naive Bayesian Classifier. While this is a very popular learning technique, the learning result is not well suited for

  13. Cold machining of high density tungsten and other materials

    NASA Technical Reports Server (NTRS)

    Ziegelmeier, P.

    1969-01-01

    Cold machining process, which uses a sub-zero refrigerated cutting fluid, is used for machining refractory or reactive metals and alloys. Special carbide tools for turning and drilling these alloys further improve the cutting performance.

  14. View from southeast of engine lathe (Lodge and Shippley Machine ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View from southeast of engine lathe (Lodge and Shippley Machine Tools, Cincinnati, Ohio) - East Broad Top Railroad & Coal Company, Machine Shop, State Route 994, West of U.S. Route 522, Rockhill Furnace, Huntingdon County, PA

  15. Automatic Production Planning System to Achieve Flexible Direct Machining

    NASA Astrophysics Data System (ADS)

    Nakamoto, Keiichi; Shirase, Keiichi; Wakamatsu, Hidefumi; Tsumaya, Akira; Arai, Eiji

    For shortening of production lead-time, it is needed to eliminate time and efforts for process and operation planning after product design. However, a conventional NC machine tool has no autonomy and intelligence to achieve direct machining operation or “Rapid Manufacturing”. Because CL data and cutting parameters for machining operation have to be determined precisely in process and operation planning. In this study, in order to realize an autonomous and intelligent machine tool, the digital copy milling system which allows to generate tool paths during machining operation, and the trouble free machining strategy which allows to adapt cutting parameters, have been developed. And, an automatic process and operation planning system has been developed to integrate with the functions mentioned. This planning system works on commercial CAD software, and a prototype of autonomous and intelligent machine tool can achieve direct machining operation or “Rapid Manufacturing” which does not require any effort to prepare an NC program.

  16. Charging machine

    DOEpatents

    Medlin, John B.

    1976-05-25

    A charging machine for loading fuel slugs into the process tubes of a nuclear reactor includes a tubular housing connected to the process tube, a charging trough connected to the other end of the tubular housing, a device for loading the charging trough with a group of fuel slugs, means for equalizing the coolant pressure in the charging trough with the pressure in the process tubes, means for pushing the group of fuel slugs into the process tube and a latch and a seal engaging the last object in the group of fuel slugs to prevent the fuel slugs from being ejected from the process tube when the pusher is removed and to prevent pressure liquid from entering the charging machine.

  17. Fullerene Machines

    NASA Technical Reports Server (NTRS)

    Globus, Al; Saini, Subhash

    1998-01-01

    Recent computational efforts at NASA Ames Research Center and computation and experiment elsewhere suggest that a nanotechnology of machine phase functionalized fullerenes may be synthetically accessible and of great interest. We have computationally demonstrated that molecular gears fashioned from (14,0) single-walled carbon nanotubes and benzyne teeth should operate well at 50-100 gigahertz. Preliminary results suggest that these gears can be cooled by a helium atmosphere and a laser motor can power fullerene gears if a positive and negative charge have been added to form a dipole. In addition, we have unproven concepts based on experimental and computational evidence for support structures, computer control, a system architecture, a variety of components, and manufacture. Combining fullerene machines with the remarkable mechanical properties of carbon nanotubes, there is some reason to believe that a focused effort to develop fullerene nanotechnology could yield materials with tremendous properties.

  18. Induction machine

    DOEpatents

    Owen, Whitney H.

    1980-01-01

    A polyphase rotary induction machine for use as a motor or generator utilizing a single rotor assembly having two series connected sets of rotor windings, a first stator winding disposed around the first rotor winding and means for controlling the current induced in one set of the rotor windings compared to the current induced in the other set of the rotor windings. The rotor windings may be wound rotor windings or squirrel cage windings.

  19. Surface structuring of metals and non-metals for printing tools and embossing dies with an ultrafast ps-laser machining system

    NASA Astrophysics Data System (ADS)

    Bruening, Stephan; Hennig, Guido

    2015-03-01

    With roll-to-roll processes, millions of reproductions (e.g. RFID-antennas or Fresnel-lenses) can be produced in a fast and economical way. The processing of replica tools for such printing and embossing applications requires in many cases sub-μm and μm-structures. Ultra-short pulse lasers with ps- and fs-pulse durations and in single pulse or burst mode operation are appropriate tools to generate this micro- or nanostructures. In recent years the ongoing development of these laser sources and of fast beam delivery optics allows higher ablation rates combined with a superior quality for several materials like copper and brass as well as glass and dielectrics. Different ps-laser systems at 10 ps with up to 80 W at 1064 nm with a pulse repetition rate up to 8 MHz and energies up to 50 μJ (at lower repetition rate) have been used in a micro-engraving system for large cylindrical workpieces. This setup allows the micro structuring of cylinder surfaces as well as the processing of thin film substrate sheets up to a thickness of approximately 300 μm. Dimensions up to 7 m face length and circumferences up to 1,3 m can be processed with an accuracy of about 1μm. A variety of metals have been investigated by structuring 2D and 3D elements. The process is nearly melt-free, but the resulting surface structure of the ablated zone depends on the sort of metal. The high fluencies also enable the engraving of transparent materials which allow a much faster micro processing speed compared to metals. This work shows examples of micro-structuring melamine-resin coated cylinder surfaces and hybrid materials.

  20. Operating System For Numerically Controlled Milling Machine

    NASA Technical Reports Server (NTRS)

    Ray, R. B.

    1992-01-01

    OPMILL program is operating system for Kearney and Trecker milling machine providing fast easy way to program manufacture of machine parts with IBM-compatible personal computer. Gives machinist "equation plotter" feature, which plots equations that define movements and converts equations to milling-machine-controlling program moving cutter along defined path. System includes tool-manager software handling up to 25 tools and automatically adjusts to account for each tool. Developed on IBM PS/2 computer running DOS 3.3 with 1 MB of random-access memory.

  1. Smart tool holder

    DOEpatents

    Day, Robert Dean; Foreman, Larry R.; Hatch, Douglas J.; Meadows, Mark S.

    1998-01-01

    There is provided an apparatus for machining surfaces to accuracies within the nanometer range by use of electrical current flow through the contact of the cutting tool with the workpiece as a feedback signal to control depth of cut.

  2. Mixing and sediment resuspension associated with internal bores in a shallow bay

    NASA Astrophysics Data System (ADS)

    Masunaga, Eiji; Homma, Hikaru; Yamazaki, Hidekatsu; Fringer, Oliver B.; Nagai, Takeyoshi; Kitade, Yujiro; Okayasu, Akio

    2015-11-01

    Observations of the run-up of internal bores in a shallow bay were made with a tow-yo instrument and mooring arrays with high spatial and temporal resolution. Shoreward propagating internal bores have been studied with laboratory experiments and numerical models, but few observational studies have shown the detailed structure of the run-up of internal bores induced by internal tides. Our observations showed that internal bores propagate along the slope, accompanied by strong turbulent mixing and strong sediment resuspension in a shallow bay. The isothermal displacement due to the bores reached 20 m vertically in a water depth of 40 m. Turbidity measurements showed suspended particles transported from the sloping bottom and offshore above the thermocline, forming an intermediate nepheloid layer (INL). At the head of the bore (dense water), a vortex accompanied by strong vertical motion induced strong vertical sediment resuspension and a steep isothermal displacement. The rate of turbulent kinetic energy dissipation reached 10-6 W kg-1 at the head of the wave. A nonhydrostatic numerical simulation in a two-dimensional domain reproduced fine features associated with the run-up of an internal bore and the vortex motion at its head.

  3. Diamond Smoothing Tools

    NASA Technical Reports Server (NTRS)

    Voronov, Oleg

    2007-01-01

    Diamond smoothing tools have been proposed for use in conjunction with diamond cutting tools that are used in many finish-machining operations. Diamond machining (including finishing) is often used, for example, in fabrication of precise metal mirrors. A diamond smoothing tool according to the proposal would have a smooth spherical surface. For a given finish machining operation, the smoothing tool would be mounted next to the cutting tool. The smoothing tool would slide on the machined surface left behind by the cutting tool, plastically deforming the surface material and thereby reducing the roughness of the surface, closing microcracks and otherwise generally reducing or eliminating microscopic surface and subsurface defects, and increasing the microhardness of the surface layer. It has been estimated that if smoothing tools of this type were used in conjunction with cutting tools on sufficiently precise lathes, it would be possible to reduce the roughness of machined surfaces to as little as 3 nm. A tool according to the proposal would consist of a smoothing insert in a metal holder. The smoothing insert would be made from a diamond/metal functionally graded composite rod preform, which, in turn, would be made by sintering together a bulk single-crystal or polycrystalline diamond, a diamond powder, and a metallic alloy at high pressure. To form the spherical smoothing tip, the diamond end of the preform would be subjected to flat grinding, conical grinding, spherical grinding using diamond wheels, and finally spherical polishing and/or buffing using diamond powders. If the diamond were a single crystal, then it would be crystallographically oriented, relative to the machining motion, to minimize its wear and maximize its hardness. Spherically polished diamonds could also be useful for purposes other than smoothing in finish machining: They would likely also be suitable for use as heat-resistant, wear-resistant, unlubricated sliding-fit bearing inserts.

  4. Experiments with the Dragon Machine

    SciTech Connect

    R.E. Malenfant

    2005-08-12

    The basic characteristics of a self-sustaining chain reaction were demonstrated with the Chicago Pile in 1943, but it was not until early 1945 that sufficient enriched material became available to experimentally verify fast-neutron cross-sections and the kinetic characteristics of a nuclear chain reaction sustained with prompt neutrons alone. However, the demands of wartime and the rapid decline in effort following the cessation of hostilities often resulted in the failure to fully document the experiments or in the loss of documentation as personnel returned to civilian pursuits. When documented, the results were often highly classified. Even when eventually declassified, the data were often not approved for public release until years later.2 Even after declassification and approval for public release, the records are sometimes difficult to find. Through a fortuitous discovery, a set of handwritten notes by ''ORF July 1945'' entitled ''Dragon - Research with a Pulsed Fission Reactor'' was found by William L. Myers in an old storage safe at Pajarito Site of the Los Alamos National Laboratory3. Of course, ORF was identified as Otto R. Frisch. The document was attached to a page in a nondescript spiral bound notebook labeled ''494 Book'' that bore the signatures of Louis Slotin and P. Morrison. The notes also reference an ''Idea LS'' that can only be Louis Slotin. The discovery of the notes led to a search of Laboratory Archives, the negative files of the photo lab, and the Report Library for additional details of the experiments with the Dragon machine that were conducted between January and July 1945. The assembly machine and the experiments were carefully conceived and skillfully executed. The analyses--without the crutch of computers--display real insight into the characteristics of the nuclear chain reaction. The information presented here provides what is believed to be a complete collection of the original documentation of the observations made with the Dragon

  5. Light Machines Operator Performance Support System

    SciTech Connect

    Bohley, M.C.

    1998-06-15

    The objective of this project was to create a multimedia operator performance support system (OPSS) shell that would provide a framework for delivering appropriate information to the student/novice machine tool user just when needed and in the most appropriate form. In addition, the program was designed so that it could be expanded and further developed by Light Machines personnel. The expertise of AlliedSignal Federal Manufacturing and Technologies (ASFM and T) in the areas of performance support system design and multimedia creation was employed to create the most user-friendly graphical user interface (GUI) while providing access to key topical areas. Light Machines provided a subject matter expert from their technical services group in order to provide the needed information for structuring the OPSS shell. They also provided a Benchman VMC 4000 machine tool at the ASFM and T New Mexico location as well as specific instruction on the safe and effective use of that machine tool.

  6. Machining of low percentage beryllium copper alloys

    NASA Technical Reports Server (NTRS)

    Habermeyer, J. G.

    1969-01-01

    Airborne beryllium sampling during machining of low percentage beryllium-copper alloys shows that normal dry machining creates 45.2 microgram/cu m of airborne beryllium in the casting operators breathing zone and 2.3 microgram/cu m in an adjacent machine working area. A small vacuum system placed over the tool effectively removes airborne beryllium in the breathing zone sample to 0.2 microgram/cu m.

  7. CNC Machining Of The Complex Copper Electrodes

    NASA Astrophysics Data System (ADS)

    Popan, Ioan Alexandru; Balc, Nicolae; Popan, Alina

    2015-07-01

    This paper presents the machining process of the complex copper electrodes. Machining of the complex shapes in copper is difficult because this material is soft and sticky. This research presents the main steps for processing those copper electrodes at a high dimensional accuracy and a good surface quality. Special tooling solutions are required for this machining process and optimal process parameters have been found for the accurate CNC equipment, using smart CAD/CAM software.

  8. Load-deflection characteristics of small bore insulated pipe clamps

    SciTech Connect

    Severud, L.K.; Clark, G.L.

    1982-01-01

    High temperature LMFBR piping is subject to rapid temperature changes during transient events. Typically, this pipe is supported by specially designed insulated pipe clamps to prevent excessive thermal stress from developing during these transients. The special insulated clamps used on both FFTF and CRBR piping utilize a Belleville spring arrangement to compensate for pipe thermal expansion. Analysis indicates that this produces a non-linear, directionally sensitive clamp spring rate. Since these spring rates influence the seismic response of a supported piping system, it was deemed necessary to evaluate them further by test. This has been accomplished for the FFTF clamps. A more standard insulated pipe clamp, which does not incorporate Belleville springs to accommodate thermal expansion, was also tested. This type clamp is simple in design, and economically attractive. It may have wide application prospects for use in LMFBR small bore auxiliary piping operating at temperatures below 427/sup 0/C. Load deflection tests were conducted on 2.54 CM and 7.62 CM diameter samples of these commercial clamps.

  9. Articulated, Performance-Based Instruction Objectives Guide for Machine Shop Technology.

    ERIC Educational Resources Information Center

    Henderson, William Edward, Jr., Ed.

    This articulation guide contains 21 units of instruction for two years of machine shop. The objectives of the program are to provide the student with the basic terminology and fundamental knowledge and skills in machining (year 1) and to teach him/her to set up and operate machine tools and make or repair metal parts, tools, and machines (year 2).…

  10. TEMPO machine

    SciTech Connect

    Rohwein, G.J.; Lancaster, K.T.; Lawson, R.N.

    1986-06-01

    TEMPO is a transformer powered megavolt pulse generator with an output pulse of 100 ns duration. The machine was designed for burst mode operation at pulse repetition rates up to 10 Hz with minimum pulse-to-pulse voltage variations. To meet the requirement for pulse duration a nd a 20-..omega.. output impedance within reasonable size constraints, the pulse forming transmission line was designed as two parallel water-insulated, strip-type Blumleins. Stray capacitance and electric fields along the edges of the line elements were controlled by lining the tank with plastic sheet.

  11. Dry machinability of aluminum alloys.

    SciTech Connect

    Shareef, I.; Natarajan, M.; Ajayi, O. O.; Energy Technology; Department of IMET

    2005-01-01

    Adverse effects of the use of cutting fluids and environmental concerns with regard to cutting fluid disposability is compelling industry to adopt Dry or near Dry Machining, with the aim of eliminating or significantly reducing the use of metal working fluids. Pending EPA regulations on metal cutting, dry machining is becoming a hot topic of research and investigation both in industry and federal research labs. Although the need for dry machining may be apparent, most of the manufacturers still consider dry machining to be impractical and even if possible, very expensive. This perception is mainly due to lack of appropriate cutting tools that can withstand intense heat and Built-up-Edge (BUE) formation during dry machining. The challenge of heat dissipation without coolant requires a completely different approach to tooling. Special tooling utilizing high-performance multi-layer, multi-component, heat resisting, low friction coatings could be a plausible answer to the challenge of dry machining. In pursuit of this goal Argonne National Labs has introduced Nano-crystalline near frictionless carbon (NFC) diamond like coatings (DLC), while industrial efforts have led to the introduction of composite coatings such as titanium aluminum nitride (TiAlN), tungsten carbide/carbon (WC/C) and others. Although, these coatings are considered to be very promising, they have not been tested either from tribological or from dry machining applications point of view. As such a research program in partnership with federal labs and industrial sponsors has started with the goal of exploring the feasibility of dry machining using the newly developed coatings such as Near Frictionless Carbon Coatings (NFC), Titanium Aluminum Nitride (TiAlN), and multi-layer multicomponent nano coatings such as TiAlCrYN and TiAlN/YN. Although various coatings are under investigation as part of the overall dry machinability program, this extended abstract deals with a systematic investigation of dry

  12. Machinability of Green Powder Metallurgy Components: Part II. Sintered Properties of Components Machined in Green State

    NASA Astrophysics Data System (ADS)

    Robert-Perron, Etienne; Blais, Carl; Pelletier, Sylvain; Thomas, Yannig

    2007-06-01

    The green machining process is virtually a must if the powder metallurgy (PM) industries are to solve the lower machining performances associated with PM components. This process is known for lowering the rate of tool wear. Recent improvements in binder/lubricant technologies have led to high-green-strength systems that enable green machining. Combined with the optimized cutting parameters determined in Part I of the study, the green machining of PM components seems to be a viable process for fabricating high performance parts on large scale and complete other shaping processes. This second part of our study presents a comparison between the machining behaviors and the sintered properties of components machined prior to or after sintering. The results show that the radial crush strength measured on rings machined in their green state is equal to that of parts machined after sintering.

  13. Electrochemical Machining Removes Deep Obstructions

    NASA Technical Reports Server (NTRS)

    Catania, Mark J.

    1987-01-01

    Electrochemical machining (ECM) is effective way of removing obstructing material between two deep holes supposed to intersect but do not because of misalignment of drilling tools. ECM makes it possible to rework costly castings otherwise scrapped. Method fast even for tough or hard alloys and complicated three-dimensional shapes.

  14. Observation and Modeling of Mesospheric Frontal Events, Bores, and Nonlinear Waves

    NASA Astrophysics Data System (ADS)

    Picard, R. H.; Taylor, M. J.; Dewan, E. M.; Seo, S. H.; Cohen, E.; Winick, J. R.

    2003-12-01

    We describe and categorize observations of mesospheric frontal events in OH Meinel and atomic-oxygen green-line airglows from mid- and low-latitude sites. Such extensive and long-lasting displays were first observed by Taylor and co-workers in the ALOHA-93 Campaign and attributed by Dewan and Picard to the existence of an internal-wave undular bore, a transient phase motion in a mesospheric wave duct. Prior observations of internal-wave bores had been made on ducts in the atmospheric boundary layer and the upper ocean, and such disturbances have been found to develop into solitons under certain conditions. We examine how wave ducts supporting bores can be formed by atmospheric temperature and wind structure near the mesopause and carry out calculations of the dynamics of bore propagation and of the airglow response, comparing the result of calculations to the observations.

  15. Observation and modeling of mesospheric frontal events, bores, and nonlinear waves

    NASA Astrophysics Data System (ADS)

    Picard, R. H.; Taylor, M. J.; Dewan, E. M.; Seo, S. H.; Cohen, E.

    2003-04-01

    We describe and categorize observations of mesospheric frontal events in OH Meinel and atomic-oxygen green-line airglow layers from mid- and low-latitude sites. Such extensive and long-lasting displays were first observed by Taylor and co-workers in the ALOHA-93 Campaign and attributed by Dewan and Picard to the existence of an internal-wave undular bore, a transient phase motion in a mesospheric wave duct. Prior observations of internal-wave bores had been made on ducts in the atmospheric boundary layer and the upper ocean, and such disturbances have been found to develop into solitons under certain conditions. We examine how wave ducts supporting bores can be formed by the atmospheric temperature and wind structure near the mesopause and carry out calculations of the dynamics of bore propagation and of the airglow response, comparing the result of calculations to the observations.

  16. Hole-boring in clouds by high-intensity laser beams: theory.

    PubMed

    Harney, R C

    1977-11-01

    The physics of hole-boring in clouds and fogs by high-intensity ir laser beams is investigated in a zerothorder approximation. Simple analytical expressions are obtained which describe the phenomena of interest. Application of these expressions to various types of clouds and fogs yields order-of-magnitude estimates of the laser powers required to bore holes of a given size and quality. The power requirements for hole-boring through light ground fogs or thin overcasts are in excess of 100 kW, while hole-boring through thicker overcasts will require laser powers much in excess of 10 MW. Dispersal of ground fogs over an extended area will require laser powers in the 10(8)-10(9)-W range and thus may not be cost effective simply in terms of energy consumption.

  17. A multidiagnostic investigation of the mesospheric bore phenomenon

    NASA Astrophysics Data System (ADS)

    Smith, Steven M.; Taylor, Michael J.; Swenson, Gary R.; She, Chiao-Yao; Hocking, Wayne; Baumgardner, Jeffrey; Mendillo, Michael

    2003-02-01

    Imaging measurements of a bright wave event in the nighttime mesosphere were made on 14 November 1999 at two sites separated by over 500 km in the southwestern United States. The event was characterized by a sharp onset of a series of extensive wavefronts that propagated across the entire sky. The waves were easily visible to the naked eye, and the entire event was observed for at least 5? hours. The event was observed using three wide-angle imaging systems located at the Boston University field station at McDonald Observatory (MDO), Fort Davis, Texas, and the Starfire Optical Range (SOR), Albuquerque, New Mexico. The spaced imaging measurements provided a unique opportunity to estimate the physical extent and time history of the disturbance. Simultaneous radar neutral wind measurements in the 82 to 98 km altitude region were also made at the SOR which indicated that a strong vertical wind shear of 19.5 ms-1km-1 occurred between 80 and 95 km just prior to the appearance of the disturbance. Simultaneous lidar temperature and density measurements made at Fort Collins, Colorado, ˜1100 km north of MDO, show the presence of a large (˜50 K) temperature inversion layer at the time of the wave event. The observations indicated that the event was most probably due to an undular mesospheric bore, a relatively uncommon disturbance which has only recently been reported [, 1995a]. Evidence is also shown to suggest that a large east-west tropospheric frontal system lying over the northern United States was the origin of the disturbance.

  18. Solid-to-hybrid transitioning armature railgun with non-conforming-to-prejudice bore profile

    SciTech Connect

    Solberg, Jerome Michael

    2012-12-04

    An improved railgun, railgun barrel, railgun projectile, and railgun system for accelerating a solid-to-hybrid transitioning armature projectile using a barrel having a bore that does not conform to a cross-sectional profile of the projectile, to contact and guide the projectile only by the rails in a low pressure bore volume so as to minimize damage, failure, and/or underperformance caused by plasma armatures, insulator ablation, and/or restrikes.

  19. Mining machine

    SciTech Connect

    Becker, H.R.

    1984-12-04

    A mining machine is disclosed comprising a mobile base and a cutting head assembly at a forward end of the mobile base having a cutter drum rotatable about an output shaft disposed along the longitudinal axis of the cutter drum. A drive system for the cutting head assembly comprises at least one motor for driving at least one toothed motor pinion and a generally cylindrical combination gear having generally circular end surfaces. A bevel or face gear is formed in at least one of the end surfaces, having teeth adapted to mate with and be driven by the toothed motor pinion. The combination gear has a worm gear formed in the outside cylindrical surface, which is disposed in driving engagement with the teeth of an output gear integrally and coaxially connected to the output shaft of the cutter drum.

  20. Millwright Apprenticeship. Related Training Modules. 4.1-4.6 Tools.

    ERIC Educational Resources Information Center

    Lane Community Coll., Eugene, OR.

    This packet, part of the instructional materials for the Oregon apprenticeship program for millwright training, contains six modules covering tools. The modules provide information on the following topics: boring and drilling tools; cutting tools, files and abrasives; holding and fastening tools; fastening devices; basic science--simple mechanics;…

  1. A Multi-Instrument Measurement of a Mesospheric Bore at the Equator

    NASA Technical Reports Server (NTRS)

    Shiokawa, K.; Suzuki, S.; Otsuka, Y.; Ogawa, T.; Nakamura, T.; Mlynczak, M. G.; Russell, J. M., III

    2005-01-01

    We have made a comprehensive measurement of mesospheric bore phenomenon at the equator at Kototabang, Indonesia (0.2 deg S, 100.3 deg E), using an airglow imager, an airglow temperature photometer, a meteor radar, and the SABER instrument on board the TIMED satellite. The bore was detected in airglow images of both OH-band (peak emission altitude: 87 km) and 557.7-nm (96 km) emissions, as east-west front-like structure propagating northward with a velocity of 52-58 m/s. Wave trains with a horizontal wavelength of 30-70 km are observed behind the bore front. The airglow intensity decreases for all the mesospheric emissions of OI (557.7 nm), OH-band, O2-band (altitude: 94 km), and Na (589.3 nm) (90 km) after the bore passage. The rotational temperatures of both OH-band and O2-band also decrease approximately 10 K after the bore passage. An intense shear in northward wind velocity of 80m/s was observed at altitudes of 84-90 km by the meteor radar. Kinetic temperature profile at altitudes of 20-120 km was observed near Kototabang by TIMED/SABER. On the basis of these observations, we discuss generation and ducting of the observed mesospheric bore.

  2. Multicutter machining of compound parametric surfaces

    NASA Astrophysics Data System (ADS)

    Hatna, Abdelmadjid; Grieve, R. J.; Broomhead, P.

    2000-10-01

    Parametric free forms are used in industries as disparate as footwear, toys, sporting goods, ceramics, digital content creation, and conceptual design. Optimizing tool path patterns and minimizing the total machining time is a primordial issue in numerically controlled (NC) machining of free form surfaces. We demonstrate in the present work that multi-cutter machining can achieve as much as 60% reduction in total machining time for compound sculptured surfaces. The given approach is based upon the pre-processing as opposed to the usual post-processing of surfaces for the detection and removal of interference followed by precise tracking of unmachined areas.

  3. Rough set models of Physarum machines

    NASA Astrophysics Data System (ADS)

    Pancerz, Krzysztof; Schumann, Andrew

    2015-04-01

    In this paper, we consider transition system models of behaviour of Physarum machines in terms of rough set theory. A Physarum machine, a biological computing device implemented in the plasmodium of Physarum polycephalum (true slime mould), is a natural transition system. In the behaviour of Physarum machines, one can notice some ambiguity in Physarum motions that influences exact anticipation of states of machines in time. To model this ambiguity, we propose to use rough set models created over transition systems. Rough sets are an appropriate tool to deal with rough (ambiguous, imprecise) concepts in the universe of discourse.

  4. Machinability study of Aermet 100

    SciTech Connect

    Squire, D.V.; Syn, C.K.; Fix, B.L.

    1995-02-08

    Machinability of Aermet 100, an ultrahigh strength alloy developed for Navy by Carpenter Technology as a candidate material for aircraft landing gear application, was studied by performing single-point turning tests. Coated and uncoated carbides, ceramic, and cermet cutting tool inserts of a square geometry (SNG 432 type) were used. Round stock workpieces were tested in the as - received, unaged condition and without using any cutting fluid. The turning tests for each tool material were conducted by (i) first establishing the cutting conditions that would allow the continued generation of broken chips during a given cutting test, (ii) measuring intermittently the flank wear as a function of cutting time under such established cutting conditions for discontinuous broken chips, and (iii) determining the tool life using the criteria specified in the ISO Standard 3685: 1993(E). Cutting tools except some uncoated carbide and ceramic were used with a mechanical chip breaker to induce chip breakage and avoid the generation of long continuous chips. The results obtained include the optimal cutting conditions for discontinuous chips, tool wear - cutting time curves, and records of tool life and tool failure mode for each tool material. From the measured tool life and cutting conditions, the amount of material removed by each cutting material was calculated. Coated carbide with CVD tri-phase coating showed the longest tool life that exceeded the twelve minute criterion and removed the highest amount of material per tool. Other tools failed by cutting edge chipping and their lives were shorter.

  5. Looking west at Machine Shop (Bldg. 163) south bay interior. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking west at Machine Shop (Bldg. 163) south bay interior. Note the Shaw 15-ton bridge crane. This portion of the building housed machine tools and locomotive component repair functions that supported the erecting shop operations - Atchison, Topeka, Santa Fe Railroad, Albuquerque Shops, Machine Shop, 908 Second Street, Southwest, Albuquerque, Bernalillo County, NM

  6. INTERIOR VIEW OF THE MACHINE, METAL AND ELECTRIC SHOPS. LATHES ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW OF THE MACHINE, METAL AND ELECTRIC SHOPS. LATHES MANUFACTURED BY POND MACHINE TOOL COMPANY AND BENNETT-RAFFIN MACHINE COMPANY ARE TO THE LEFT. VIEW FROM THE EAST - Kekaha Sugar Company, Sugar Mill Building, 8315 Kekaha Road, Kekaha, Kauai County, HI

  7. Apparatus and method for routing a transmission line through a downhole tool

    DOEpatents

    Hall, David R.; Hall, Jr., H. Tracy; Pixton, David S.; Briscoe, Michael; Reynolds, Jay

    2006-07-04

    A method for routing a transmission line through a tool joint having a primary and secondary shoulder, a central bore, and a longitudinal axis, includes drilling a straight channel, at a positive, nominal angle with respect to the longitudinal axis, through the tool joint from the secondary shoulder to a point proximate the inside wall of the centtral bore. The method further includes milling back, from within the central bore, a second channel to merge with the straight channel, thereby forming a continuous channel from the secondary shoulder to the central bore. In selected embodiments, drilling is accomplished by gun-drilling the straight channel. In other embodiments, the method includes tilting the tool joint before drilling to produce the positive, nominal angle. In selected embodiments, the positive, nominal angle is less than or equal to 15 degrees.

  8. Building a Successful Machine Safeguarding Program

    SciTech Connect

    McConnell, S

    2003-03-06

    Safeguarding hazards associated with machines is a goal common to all health and safety professionals. Whether the individual is new to the safety field or has held associated responsibilities for a period of time, safeguarding personnel who work with or around machine tools and equipment should be considered an important aspect of the job. Although significant progress has been made in terms of safeguarding machines since the era prior to the organized safety movement, companies continue to be cited by the Occupational Safety and Health Administration (OSHA) and workers continue to be injured, even killed by machine tools and equipment. In the early 1900s, it was common practice to operate transmission machinery (gears, belts, pulleys, shafting, etc.) completely unguarded. At that time, the countersunk set screw used on shafting had not been invented and projecting set screws were involved in many horrific accidents. Manufacturers built machines with little regard for worker safety. Workers were killed or seriously injured before definitive actions were taken to improve safety in the workplace. Many states adopted legislation aimed at requiring machine guarding and improved injury reduction. The first patent for a machine safeguard was issued in 1868 for a mechanical interlock. Other patents followed. As methods for safeguarding machinery and tools were developed, standards were written and programs were set up to monitor factories for compliance. Many of those standards continue to govern how we protect workers today. It is common to see machine tools built in the forties, fifties and sixties being used in machine shops today. In terms of safeguarding, these machines may be considered poorly designed, improperly safeguarded or simply unguarded. In addition to the potential threat of an OSHA citation, these conditions expose the operator to serious hazards that must be addressed. The safety professional can help line management determine workable solutions for

  9. Machinability of IPS Empress 2 framework ceramic.

    PubMed

    Schmidt, C; Weigl, P

    2000-01-01

    Using ceramic materials for an automatic production of ceramic dentures by CAD/CAM is a challenge, because many technological, medical, and optical demands must be considered. The IPS Empress 2 framework ceramic meets most of them. This study shows the possibilities for machining this ceramic with economical parameters. The long life-time requirement for ceramic dentures requires a ductile machined surface to avoid the well-known subsurface damages of brittle materials caused by machining. Slow and rapid damage propagation begins at break outs and cracks, and limits life-time significantly. Therefore, ductile machined surfaces are an important demand for machine dental ceramics. The machining tests were performed with various parameters such as tool grain size and feed speed. Denture ceramics were machined by jig grinding on a 5-axis CNC milling machine (Maho HGF 500) with a high-speed spindle up to 120,000 rpm. The results of the wear test indicate low tool wear. With one tool, you can machine eight occlusal surfaces including roughing and finishing. One occlusal surface takes about 60 min machining time. Recommended parameters for roughing are middle diamond grain size (D107), cutting speed v(c) = 4.7 m/s, feed speed v(ft) = 1000 mm/min, depth of cut a(e) = 0.06 mm, width of contact a(p) = 0.8 mm, and for finishing ultra fine diamond grain size (D46), cutting speed v(c) = 4.7 m/s, feed speed v(ft) = 100 mm/min, depth of cut a(e) = 0.02 mm, width of contact a(p) = 0.8 mm. The results of the machining tests give a reference for using IPS Empress(R) 2 framework ceramic in CAD/CAM systems.

  10. TOOL ASSEMBLY WITH BI-DIRECTIONAL BEARING

    DOEpatents

    Longhurst, G.E.

    1961-07-11

    A two-direction motion bearing which is incorporated in a refueling nuclear fuel element trsnsfer tool assembly is described. A plurality of bi- directional bearing assembliesare fixed equi-distantly about the circumference of the transfer tool assembly to provide the tool assembly with a bearing surface- for both axial and rotational motion. Each bi-directional bearing assembly contains a plurality of circumferentially bulged rollers mounted in a unique arrangement which will provide a bearing surface for rotational movement of the tool assembly within a bore. The bi-direc tional bearing assembly itself is capable of rational motion and thus provides for longitudinal movement of the tool assembly.

  11. Machine wanting.

    PubMed

    McShea, Daniel W

    2013-12-01

    Wants, preferences, and cares are physical things or events, not ideas or propositions, and therefore no chain of pure logic can conclude with a want, preference, or care. It follows that no pure-logic machine will ever want, prefer, or care. And its behavior will never be driven in the way that deliberate human behavior is driven, in other words, it will not be motivated or goal directed. Therefore, if we want to simulate human-style interactions with the world, we will need to first understand the physical structure of goal-directed systems. I argue that all such systems share a common nested structure, consisting of a smaller entity that moves within and is driven by a larger field that contains it. In such systems, the smaller contained entity is directed by the field, but also moves to some degree independently of it, allowing the entity to deviate and return, to show the plasticity and persistence that is characteristic of goal direction. If all this is right, then human want-driven behavior probably involves a behavior-generating mechanism that is contained within a neural field of some kind. In principle, for goal directedness generally, the containment can be virtual, raising the possibility that want-driven behavior could be simulated in standard computational systems. But there are also reasons to believe that goal-direction works better when containment is also physical, suggesting that a new kind of hardware may be necessary. PMID:23792091

  12. Machine wanting.

    PubMed

    McShea, Daniel W

    2013-12-01

    Wants, preferences, and cares are physical things or events, not ideas or propositions, and therefore no chain of pure logic can conclude with a want, preference, or care. It follows that no pure-logic machine will ever want, prefer, or care. And its behavior will never be driven in the way that deliberate human behavior is driven, in other words, it will not be motivated or goal directed. Therefore, if we want to simulate human-style interactions with the world, we will need to first understand the physical structure of goal-directed systems. I argue that all such systems share a common nested structure, consisting of a smaller entity that moves within and is driven by a larger field that contains it. In such systems, the smaller contained entity is directed by the field, but also moves to some degree independently of it, allowing the entity to deviate and return, to show the plasticity and persistence that is characteristic of goal direction. If all this is right, then human want-driven behavior probably involves a behavior-generating mechanism that is contained within a neural field of some kind. In principle, for goal directedness generally, the containment can be virtual, raising the possibility that want-driven behavior could be simulated in standard computational systems. But there are also reasons to believe that goal-direction works better when containment is also physical, suggesting that a new kind of hardware may be necessary.

  13. Highly Productive Tools For Turning And Milling

    NASA Astrophysics Data System (ADS)

    Vasilko, Karol

    2015-12-01

    Beside cutting speed, shift is another important parameter of machining. Its considerable influence is shown mainly in the workpiece machined surface microgeometry. In practice, mainly its combination with the radius of cutting tool tip rounding is used. Options to further increase machining productivity and machined surface quality are hidden in this approach. The paper presents variations of the design of productive cutting tools for lathe work and milling on the base of the use of the laws of the relationship among the highest reached uneveness of machined surface, tool tip radius and shift.

  14. Tidal Bore detection in the Garonne River using high frequency GNSS data

    NASA Astrophysics Data System (ADS)

    Frappart, Frédéric; Roussel, Nicolas; Darrozes, José; Bonneton, Philippe; Bonneton, Natalie; Detandt, Guillaume; Perosanz, Felix; Loyer, Sylvain

    2016-04-01

    A tidal bore is a positive surge propagating upstream that may form when a rising tide with significant amplitude enters shallow, gently sloping and narrowing rivers. Tidal bores have a significant impact on the river ecosystem behavior, especially in terms of sediment transport. Most of the existing field studies were limited to visual observations. Only a few field experiments have been devoted to a quantitative study of the tidal bore dynamics. We carried out a field study in August, 2015, using a GNSS buoy to measure the tidal bore in the Garonne River (France) at Podensac located 140 km upstream of the estuary mouth. Precise Point Positioning and Differential GNSS techniques were used to determine the river surface height variations with a 20 Hz sampling rate. This site was selected owing to the presence of well-developed undular tidal bores and also because of the absence of any significant curvature of the river at this location, which limits the complexity of the tidal bore structure. The Gironde estuary is located in the Bay of Biscay, on the southwest coast of France, and is formed from the meeting of the rivers Dordogne and Garonne. In the Gironde mouth, the mean neap tidal range and mean spring tidal range is 2.5 m and 5 m, respectively. As the tide propagates upstream a marked ebbflood asymmetry occurs in the upper reaches of the estuary and the wave is amplified. This large amplitude tidal wave propagates in the Garonne and Dordogne rivers up to 160 km from the estuary mouth. Both GNSS buoy and reference station use a Leica AR10 antenna and GR25 receiver. Both stations (reference and buoy) acquired data with a 20 Hz sampling rate. GNSS data were processed using RTKLib. Results allowed to detect the the wave train of the tidal bore that caused an elevation of the surface of around 1.5 m. Comparisons were performed using acoustic data showing a good agreement between both sources of data.

  15. Machine Shop Operations--2. Milling Machine, Heat Treatment of Metals, and Grinders.

    ERIC Educational Resources Information Center

    Currao, Joseph; Usarzewicz, Louis

    This manual was prepared for the student who plans to enter the machine shop field. The 20 selected jobs provide the student with knowledge and step-by-step procedures for the operation of milling machines. The text is organized so that each job has an objective, tools needed, step-by-step instructions, a progress quiz, and space for reference,…

  16. Machinability studies on INCONEL 718

    NASA Astrophysics Data System (ADS)

    Xavior, M. Anthony; Patil, Mahesh; Maiti, Abheek; Raj, Mrinal; Lohia, Nitesh

    2016-09-01

    The main objective of proposed work is to determine the influence of controllable parameters on machining characteristics of Inconel-718 and to achieve the optimum parameters for sustainable and efficient turning. Understanding the consequences of advanced tool materials together with higher cutting speeds on the formation of residual stresses and therefore the underlying mechanisms of small structural alteration within the subterranean layer thereby becomes terribly crucial for predicting product quality and more optimizing the machining conditions. Controllable cutting parameters such as cutting velocity, feed rate and depth of cut were selected at different level for experimentations in accordance with the Taguchi L9 array method using Minimum Quantity Lubrication (MQL) cutting condition and three different tools namely PVD TiAlN carbide, Cubic boron nitride and ceramic. Extensive study is done on the resulting surface roughness, surface subsurface hardness, tool wear and chip morphology. The results obtained from each of the tool were thoroughly analyzed and finally the optimized parameters are obtained for efficient machining of Inconel 718.

  17. Methods and apparatus of suppressing tube waves within a bore hole and seismic surveying systems incorporating same

    DOEpatents

    West, Phillip B.; Haefner, Daryl

    2005-12-13

    Methods and apparatus for attenuating waves in a bore hole, and seismic surveying systems incorporating the same. In one embodiment, an attenuating device includes a soft compliant bladder coupled to a pressurized gas source. A pressure regulating system reduces the pressure of the gas from the gas source prior to entering the bladder and operates in conjunction with the hydrostatic pressure of the fluid in a bore hole to maintain the pressure of the bladder at a specified pressure relative to the surrounding bore hole pressure. Once the hydrostatic pressure of the bore hole fluid exceeds that of the gas source, bore hole fluid may be admitted into a vessel of the gas source to further compress and displace the gas contained therein. In another embodiment, a water-reactive material may be used to provide gas to the bladder wherein the amount of gas generated by the water-reactive material may depend on the hydrostatic pressure of the bore hole fluid.

  18. Methods and apparatus of suppressing tube waves within a bore hole and seismic surveying systems incorporating same

    DOEpatents

    West, Phillip B.; Haefner, Daryl

    2004-08-17

    Methods and apparatus for attenuating waves in a bore hole, and seismic surveying systems incorporating the same. In one embodiment, an attenuating device includes a soft compliant bladder coupled to a pressurized gas source. A pressure regulating system reduces the pressure of the gas from the gas source prior to entering the bladder and operates in conjunction with the hydrostatic pressure of the fluid in a bore hole to maintain the pressure of the bladder at a specified pressure relative to the surrounding bore hole pressure. Once the hydrostatic pressure of the bore hole fluid exceeds that of the gas source, bore hole fluid may be admitted into a vessel of the gas source to further compress and displace the gas contained therein. In another embodiment, a water-reactive material may be used to provide gas to the bladder wherein the amount of gas generated by the water-reactive material may depend on the hydrostatic pressure of the bore hole fluid.

  19. Age, growth and mortality in four populations of the boring bivalve Lithophaga patagonica from Argentina

    NASA Astrophysics Data System (ADS)

    Bagur, María; Richardson, Christopher A.; Gutiérrez, Jorge L.; Arribas, Lorena P.; Doldan, M. Socorro; Palomo, M. Gabriela

    2013-08-01

    The boring bivalve Lithophaga patagonica (d'Orbigny, 1842) is a locally abundant inhabitant of hard substrata in the coastal waters of the Southwestern Atlantic. In this paper, we describe the growth, age and mortality of three intertidal rock-boring populations of L. patagonica and one subtidal oyster shell (Ostrea puelchana) boring population. An analysis of acetate peel replicas of shell sections showed that L. patagonica slows down its growth during autumn-winter, which leads to changes in the direction and rate of shell deposition and the formation of conspicuous annual (low temperature induced) clefts in the shell margin. Cleft counts and Von Bertalanffy growth analyses indicated that maximum age varies from 4 years in the oyster-boring population to 13 years in a rock-boring one (longevity estimates varied between 6.5 and 15 years, respectively). Maximum asymptotic length (L∞) and Von Bertalanffy growth constant (K) were also variable between populations (L∞ between 14.76 and 36.95 mm and K from 0.20 to 0.90 yr- 1 respectively). Mortality rates were higher at the two southernmost populations. Type (rock vs. oyster), composition and hardness of the substrata are likely the main factors controlling the observed differences between populations.

  20. Utilization of temperature and pressure simulator for ocean-bottom and bore-hole observatories for quantitative crustal deformation

    NASA Astrophysics Data System (ADS)

    Machida, Y.; Matsumoto, H.; Araki, E.; Kimura, T.; Nishida, S.; Kawaguchi, K.

    2015-12-01

    JAMSTEC has developed temperature and pressure simulator for ocean-bottom and bore-hole observatories in 2010, which is mainly composed of temperature chamber and hydraulic pressure standard. We call this equipment "environment simulator". Temperature chamber is capable to control its target temperature from -10 to 180 ℃, hence it is supposed for ocean-bottom to bore-hole environment. Pressure standard in which the dead weight is mounded on the piston-cylinder module produces the reference pressure up to 100 MPa (ca. 10,000 meters deep), which makes it possible to apply the constant pressure to the pressure sensors via the hydraulic pressure tube. Thus, our environment simulator can demonstrate ocean-bottom or bore-hole environment in the laboratory. The main purpose of the pressure simulator is to evaluate long-term pressure sensor's stability, i.e., sensor's drift by applying the constant pressure under the constant temperature. Here, we introduce two applications of our environment simulator. The first application is to evaluate the initial behavior of pressure sensors to be used in the Dense Ocean-floor Network system for Earthquakes and Tsunamis (DONET) in the Nankai Trough, Japan. DONET pressure sensors have been deployed in order for detection of not only tsunami but also crustal deformation. We applied 20 MPa pressure under 2 ℃ temperature to the pressure sensors for one month before deploying into the deep-sea. As a result, the initial sensor drift of 5 hPa per month in maximum was measured. The second application is to provide the reference pressure to the mobile pressure sensor which is designed for the in-situ calibration for the pressure sensors being in operation. We have developed the in-situ pressure calibration tool equipped with the high precision pressure sensor. The concept is that we carry the reference pressure to the on-site to calibrate the pressure sensor. Before carrying it to the deep-sea, the reference pressure is given to the mobile

  1. Machine Process Capability Information Through Six Sigma

    SciTech Connect

    Lackner, M.F.

    1998-03-13

    A project investigating details concerning machine process capability information and its accessibility has been conducted. The thesis of the project proposed designing a part (denoted as a machine capability workpiece) based on the major machining features of a given machine. Parts are machined and measured to gather representative production, short-term variation. The information is utilized to predict the expected defect rate, expressed in terms of a composite sigma level process capability index, for a production part. Presently, decisions concerning process planning, particularly what machine will statistically produce the minimum amount of defects based on machined features and associated tolerances, are rarely made. Six sigma tools and methodology were employed to conduct this investigation at AlliedSignal FM and T. Tools such as the thought process map, factor relationship diagrams, and components of variance were used. This study is progressing toward completion. This research study was an example of how machine process capability information may be gathered for milling planar faces (horizontal) and slot features. The planning method used to determine where and how to gather variation for the part to be designed is known as factor relationship diagramming. Components-of-variation is then applied to the gathered data to arrive at the contributing level of variation illustrated within the factor relationship diagram. The idea of using this capability information beyond process planning to the other business enterprise operations is proposed.

  2. Interaction with Machine Improvisation

    NASA Astrophysics Data System (ADS)

    Assayag, Gerard; Bloch, George; Cont, Arshia; Dubnov, Shlomo

    We describe two multi-agent architectures for an improvisation oriented musician-machine interaction systems that learn in real time from human performers. The improvisation kernel is based on sequence modeling and statistical learning. We present two frameworks of interaction with this kernel. In the first, the stylistic interaction is guided by a human operator in front of an interactive computer environment. In the second framework, the stylistic interaction is delegated to machine intelligence and therefore, knowledge propagation and decision are taken care of by the computer alone. The first framework involves a hybrid architecture using two popular composition/performance environments, Max and OpenMusic, that are put to work and communicate together, each one handling the process at a different time/memory scale. The second framework shares the same representational schemes with the first but uses an Active Learning architecture based on collaborative, competitive and memory-based learning to handle stylistic interactions. Both systems are capable of processing real-time audio/video as well as MIDI. After discussing the general cognitive background of improvisation practices, the statistical modelling tools and the concurrent agent architecture are presented. Then, an Active Learning scheme is described and considered in terms of using different improvisation regimes for improvisation planning. Finally, we provide more details about the different system implementations and describe several performances with the system.

  3. When size matters: changing opinion in the management of pleural space—the rise of small-bore pleural catheters

    PubMed Central

    Sandri, Alberto; Guerrera, Francesco; Ferraris, Andrea; Marchisio, Filippo; Bora, Giulia; Costardi, Lorena; Solidoro, Paolo; Ruffini, Enrico; Oliaro, Alberto

    2016-01-01

    Tube thoracostomy is usually the first step to treat several thoracic/pleural conditions such as pneumothorax, pleural effusions, haemothorax, haemo-pneumothorax and empyema. Today, a wide range of drains is available, ranging from small to large bore ones. Indications for an appropriate selection remains yet matter of debate, especially regarding the use of small bore catheters. Through this paper, we aimed to retrace the improvements of drains through the years and to review the current clinical indications for chest drain placement in pleural/thoracic diseases, comparing the effectiveness of small-bore drains vs. large-bore ones. PMID:27499983

  4. When size matters: changing opinion in the management of pleural space-the rise of small-bore pleural catheters.

    PubMed

    Filosso, Pier Luigi; Sandri, Alberto; Guerrera, Francesco; Ferraris, Andrea; Marchisio, Filippo; Bora, Giulia; Costardi, Lorena; Solidoro, Paolo; Ruffini, Enrico; Oliaro, Alberto

    2016-07-01

    Tube thoracostomy is usually the first step to treat several thoracic/pleural conditions such as pneumothorax, pleural effusions, haemothorax, haemo-pneumothorax and empyema. Today, a wide range of drains is available, ranging from small to large bore ones. Indications for an appropriate selection remains yet matter of debate, especially regarding the use of small bore catheters. Through this paper, we aimed to retrace the improvements of drains through the years and to review the current clinical indications for chest drain placement in pleural/thoracic diseases, comparing the effectiveness of small-bore drains vs. large-bore ones. PMID:27499983

  5. Vending machine assessment methodology. A systematic review.

    PubMed

    Matthews, Melissa A; Horacek, Tanya M

    2015-07-01

    The nutritional quality of food and beverage products sold in vending machines has been implicated as a contributing factor to the development of an obesogenic food environment. How comprehensive, reliable, and valid are the current assessment tools for vending machines to support or refute these claims? A systematic review was conducted to summarize, compare, and evaluate the current methodologies and available tools for vending machine assessment. A total of 24 relevant research studies published between 1981 and 2013 met inclusion criteria for this review. The methodological variables reviewed in this study include assessment tool type, study location, machine accessibility, product availability, healthfulness criteria, portion size, price, product promotion, and quality of scientific practice. There were wide variations in the depth of the assessment methodologies and product healthfulness criteria utilized among the reviewed studies. Of the reviewed studies, 39% evaluated machine accessibility, 91% evaluated product availability, 96% established healthfulness criteria, 70% evaluated portion size, 48% evaluated price, 52% evaluated product promotion, and 22% evaluated the quality of scientific practice. Of all reviewed articles, 87% reached conclusions that provided insight into the healthfulness of vended products and/or vending environment. Product healthfulness criteria and complexity for snack and beverage products was also found to be variable between the reviewed studies. These findings make it difficult to compare results between studies. A universal, valid, and reliable vending machine assessment tool that is comprehensive yet user-friendly is recommended.

  6. Armor Development from Decapitated Flash Flood Bores in Supply-Limited Flume Experiments

    NASA Astrophysics Data System (ADS)

    Goodwin, K.; Rhodes, R.; Johnson, J. P.

    2013-12-01

    In rivers assumed to have quasi-normal flow, three main processes have been used to explain bed surface armoring: i) selective entrainment and transport of smaller grains, ii) limited supply of smaller grain sizes, and iii) equal mobility of grains of different sizes, which develops through natural feedbacks such that larger, less mobile grains are enriched on the surface relative to smaller grains. Flash flood-dominated river channels in arid environments often completely lack surface armoring, yet it is unclear whether increased sediment supply or transport of all grain sizes prevents armor development. In order to examine armor development in an end-member case of non-normal flow, we conducted a series of laboratory experiments using flash flood bores. The flume is 33.5 m long, 0.5 m wide, 0.8 m tall, and capable of creating reproducible flood bores by raising a high-speed computerized lift gate and releasing impounded water. For each experiment, the gate was quickly lowered as soon as the flood bore traveled the length of the flume, 'decapitating' the bore from subsequent flow, to better isolate the effects of the bore alone on entrainment and transport. Sediment was not fed into the upstream end of the flume and only sourced from the gravel bed (2 mm to 40 mm), resulting in supply-limited experimental conditions. In response to repeated flood bores, the surface grain size distribution rapidly coarsened. We interpret that kinetic sieving was the dominant cause of surface armoring in these experiments. LiDAR scans of the bed topography from before and after each bore show increased surface roughness due to grain size changes, but small surface elevation changes due to relatively limited erosion. Digital gravelometry from photographs taken after each bore show increased armoring, while sediment transported out the downstream end of the flume tended to be as coarse or coarser than the bed surface. Travel distances of three sizes of RFID-tagged tracer clasts show

  7. Laser-driven hole boring and gamma-ray emission in high-density plasmas

    NASA Astrophysics Data System (ADS)

    Nerush, E. N.; Kostyukov, I. Y.

    2015-03-01

    Ion acceleration in laser-produced dense plasmas is a key topic of many recent investigations thanks to its potential applications. Indeed, at forthcoming laser intensities (I ≳ 1023 W cm-2) interaction of laser pulses with plasmas can be accompanied by copious gamma-ray emission. Here we demonstrate the mutual influence of gamma-ray emission and ion acceleration during relativistic hole boring in high-density plasmas with ultra-intense laser pulses. If the gamma-ray emission is abundant, laser pulse reflection and hole-boring velocity are lower and gamma-ray radiation pattern is narrower than in the case of low emission. Conservation of energy and momentum allows one to elucidate the effects of the gamma-ray emission which are more pronounced at higher hole-boring velocities.

  8. Plasma dynamics near critical density inferred from direct measurements of laser hole boring

    NASA Astrophysics Data System (ADS)

    Gong, Chao; Tochitsky, Sergei Ya.; Fiuza, Frederico; Pigeon, Jeremy J.; Joshi, Chan

    2016-06-01

    We have used multiframe picosecond optical interferometry to make direct measurements of the hole boring velocity, vHB, of the density cavity pushed forward by a train of C O2 laser pulses in a near critical density helium plasma. As the pulse train intensity rises, the increasing radiation pressure of each pulse pushes the density cavity forward and the plasma electrons are strongly heated. After the peak laser intensity, the plasma pressure exerted by the heated electrons strongly impedes the hole boring process and the vHB falls rapidly as the laser pulse intensity falls at the back of the laser pulse train. A heuristic theory is presented that allows the estimation of the plasma electron temperature from the measurements of the hole boring velocity. The measured values of vHB, and the estimated values of the heated electron temperature as a function of laser intensity are in reasonable agreement with those obtained from two-dimensional numerical simulations.

  9. Three years' experience with the offshore self-boring pressuremeter ''PAM''

    SciTech Connect

    Brucy, F.; Fay, J.B.; LeTirant, P.

    1984-05-01

    The Offshore Self-Boring Pressuremeter (PAM) has been developed by the Institut Francais du Petrole for geotechnical investigations in water depths up to 1000 meters. The PAM was first presented at the 1981 OTC. It mainly consists of a seabed frame from which a self-boring pressuremeter probe is operated. To date, the PAM has totaled nearly 450 meters of borehole depth and more than 200 pressuremeter tests. Investigations have been performed in a wide variety of soil types. The latest deepwater campaign was carried out successfully in the Mediterranean at a water depth of 625 meters. Extensive geotechnical information is obtained from a PAM boring operation. The use of the pressuremeter method for offshore investigations and foundation designing should open up very interesting prospects.

  10. Self-advancing step-tap tool

    NASA Technical Reports Server (NTRS)

    Pettit, Donald R. (Inventor); Penner, Ronald K. (Inventor); Franklin, Larry D. (Inventor); Camarda, Charles J. (Inventor)

    2008-01-01

    Methods and tool for simultaneously forming a bore in a work piece and forming a series of threads in said bore. In an embodiment, the tool has a predetermined axial length, a proximal end, and a distal end, said tool comprising: a shank located at said proximal end; a pilot drill portion located at said distal end; and a mill portion intermediately disposed between said shank and said pilot drill portion. The mill portion is comprised of at least two drill-tap sections of predetermined axial lengths and at least one transition section of predetermined axial length, wherein each of said at least one transition section is sandwiched between a distinct set of two of said at least two drill-tap sections. The at least two drill-tap sections are formed of one or more drill-tap cutting teeth spirally increasing along said at least two drill-tap sections, wherein said tool is self-advanced in said work piece along said formed threads, and wherein said tool simultaneously forms said bore and said series of threads along a substantially similar longitudinal axis.

  11. Numerical Modeling of Tsunami Bore Attenuation and Extreme Hydrodynamic Impact Forces Using the SPH Method

    NASA Astrophysics Data System (ADS)

    Piche, Steffanie

    Understanding the impact of coastal forests on the propagation of rapidly advancing onshore tsunami bores is difficult due to complexity of this phenomenon and the large amount of parameters which must be considered. The research presented in the thesis focuses on understanding the protective effect of the coastal forest on the forces generated by the tsunami and its ability to reduce the propagation and velocity of the incoming tsunami bore. Concern for this method of protecting the coast from tsunamis is based on the effectiveness of the forest and its ability to withstand the impact forces caused by both the bore and the debris carried along by it. The devastation caused by the tsunami has been investigated in recent examples such as the 2011 Tohoku Tsunami in Japan and the Indian Ocean Tsunami which occurred in 2004. This research examines the reduction of the spatial extent of the tsunami bore inundation and runup due to the presence of the coastal forest, and attempts to quantify the impact forces induced by the tsunami bores and debris impact on the structures. This research work was performed using a numerical model based on the Smoothed Particle Hydrodynamics (SPH) method which is a single-phase three-dimensional model. The simulations performed in this study were separated into three sections. The first section focused on the reduction of the extent of the tsunami inundation and the magnitude of the bore velocity by the coastal forest. This section included the analysis of the hydrodynamic forces acting on the individual trees. The second section involved the numerical modeling of some of the physical laboratory experiments performed by researchers at the University of Ottawa, in cooperation with colleagues from the Ocean, Coastal and River Engineering Lab at the National Research Council, Ottawa, in an attempt to validate the movement and impact forces of floating driftwood on a column. The final section modeled the movement and impact of floating debris

  12. Tool for removing split pin remnants from a nuclear reactor vessel

    SciTech Connect

    Havoic-Conroy, S.M.

    1986-05-27

    A tool is described for removing from anchor bores in the upper core plate of a nuclear reactor vessel, anchor pin remnants which may be broken from guide tube assemblies upon withdrawal thereof from large seating apertures adjacent to the anchor bores in the upper core plate, the tool comprising: support means dimensioned to fit through a seating aperture, a pin driving member carried by the support means, means for lowering the support means through a seating aperture to a use position beneath the upper core plate with the pin driving member in registry with an adjacent anchor bore, and motive means for moving the pin driving member upwardly into the anchor bore to drive the anchor pin remnant therefrom.

  13. Technical Report on Occupations in Numerically Controlled Metal-Cutting Machining.

    ERIC Educational Resources Information Center

    Manpower Administration (DOL), Washington, DC. U.S. Employment Service.

    At the present time, only 5 percent of the short-run metal-cutting machining in the United States is done by numerically controlled machined tools, but within the next decade it is expected to increase by 50 percent. Numerically controlled machines use taped data which is changed into instructions and directs the machine to do certain steps…

  14. Preset Electrodes for Electrical-Discharge Machining

    NASA Technical Reports Server (NTRS)

    Coker, Bill E.

    1987-01-01

    New electrode holder for electrical-discharge machining (EDM) provides for repeatable loading and setting of many electrodes. New holder is rotating-index tool carrying six, eight, or more electrodes. Before use, all electrodes set with aid of ring surrounding tool, and locked in position with screws. When electrode replaced, EDM operator pulls spring-loaded pin on tool so it rotates about center pin. Fresh electrode then rotated into position against workpiece.

  15. Agile Machining and Inspection Non-Nuclear Report (NNR) Project

    SciTech Connect

    Lazarus, Lloyd

    2009-02-19

    This report is a high level summary of the eight major projects funded by the Agile Machining and Inspection Non-Nuclear Readiness (NNR) project (FY06.0422.3.04.R1). The largest project of the group is the Rapid Response project in which the six major sub categories are summarized. This project focused on the operations of the machining departments that will comprise Special Applications Machining (SAM) in the Kansas City Responsive Infrastructure Manufacturing & Sourcing (KCRIMS) project. This project was aimed at upgrading older machine tools, developing new inspection tools, eliminating Classified Removable Electronic Media (CREM) in the handling of classified Numerical Control (NC) programs by installing the CRONOS network, and developing methods to automatically load Coordinated-Measuring Machine (CMM) inspection data into bomb books and product score cards. Finally, the project personnel leaned perations of some of the machine tool cells, and now have the model to continue this activity.

  16. Method of fabricating a micro machine

    DOEpatents

    Stalford, Harold L

    2014-11-11

    A micro machine may be in or less than the micrometer domain. The micro machine may include a micro actuator and a micro shaft coupled to the micro actuator. The micro shaft is operable to be driven by the micro actuator. A tool is coupled to the micro shaft and is operable to perform work in response to at least motion of the micro shaft.

  17. Machine Learning for Biological Trajectory Classification Applications

    NASA Technical Reports Server (NTRS)

    Sbalzarini, Ivo F.; Theriot, Julie; Koumoutsakos, Petros

    2002-01-01

    Machine-learning techniques, including clustering algorithms, support vector machines and hidden Markov models, are applied to the task of classifying trajectories of moving keratocyte cells. The different algorithms axe compared to each other as well as to expert and non-expert test persons, using concepts from signal-detection theory. The algorithms performed very well as compared to humans, suggesting a robust tool for trajectory classification in biological applications.

  18. Parallel machine architecture and compiler design facilities

    NASA Technical Reports Server (NTRS)

    Kuck, David J.; Yew, Pen-Chung; Padua, David; Sameh, Ahmed; Veidenbaum, Alex

    1990-01-01

    The objective is to provide an integrated simulation environment for studying and evaluating various issues in designing parallel systems, including machine architectures, parallelizing compiler techniques, and parallel algorithms. The status of Delta project (which objective is to provide a facility to allow rapid prototyping of parallelized compilers that can target toward different machine architectures) is summarized. Included are the surveys of the program manipulation tools developed, the environmental software supporting Delta, and the compiler research projects in which Delta has played a role.

  19. Mechanical machining and metrology at micro/nano scale

    NASA Astrophysics Data System (ADS)

    Liang, Steven Y.

    2006-11-01

    Micro-scale machining performed in a mechanical manner is an ultra-precision material removal process to achieve micron form accuracy and a few nanometer finish. It has gained increasing importance in the manufacture of optical, mechanical, biomedical, and electronic components with intricate details in many industry and consumer products, both as a means to produce final products and to create dies and molds for further mass production. The backbone of science and technology for the success of machining at such fine length scales hinges on the understanding of microstructual machining mechanics, precision control of machine tool motions, miniaturization of cutters, miniaturization of machine tools, and the availability of high resolution metrology. This paper examines a number of recent research developments at Georgia Tech in these areas. On microstructual mechanics, cutting at submicron depth to control brittle-ductile transition of material will be discussed. On precision machine control, compensation of micrometer multitooth runout error through the chip load servo will be illustrated. On cutter miniaturization, the concept of magnetic single-grit abrasive as a micro cutting tool for submicron dimensional accuracy will be presented. On machine tool miniaturization, the downsizing of machining center and its associated benefits on precision will be elaborated. On metrology, a micro laser-based system and acoustic emission systems are presented for the measurement of micro cutting tool locations. The presentation of these topics will focus on the underlying fundamentals of fine scale machining and their implications toward ultra-precision engineering and micro/nano manufacturing.

  20. Machinability of a Stainless Steel by Electrochemical Discharge Microdrilling

    NASA Astrophysics Data System (ADS)

    Coteaţǎ, Margareta; Schulze, Hans-Peter; Pop, Nicolae; Beşliu, Irina; Slǎtineanu, Laurenţiu

    2011-05-01

    Due to the chemical elements included in their structure for ensuring an increased resistance to the environment action, the stainless steels are characterized by a low machinability when classical machining methods are applied. For this reason, sometimes non-traditional machining methods are applied, one of these being the electrochemical discharge machining. To obtain microholes and to evaluate the machinability by electrochemical discharge microdrilling, test pieces of stainless steel were used for experimental research. The electrolyte was an aqueous solution of sodium silicate with different densities. A complete factorial plan was designed to highlight the influence of some input variables on the sizes of the considered machinability indexes (electrode tool wear, material removal rate, depth of the machined hole). By mathematically processing of experimental data, empirical functions were established both for stainless steel and carbon steel. Graphical representations were used to obtain more suggestive vision concerning the influence exerted by the considered input variables on the size of the machinability indexes.