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Sample records for machine tools bore

  1. Double diameter boring tool

    DOEpatents

    Ashbaugh, Fred N.; Murry, Kenneth R.

    1988-12-27

    A boring tool and a method of operation are provided for boring two concentric holes of precision diameters and depths in a single operation. The boring tool includes an elongated tool body, a shank for attachment to a standard adjustable boring head which is used on a manual or numerical control milling machine and first and second diametrically opposed cutting edges formed for cutting in opposite directions. The diameter of the elongated tool body is substantially equal to the distance from the first cutting edge tip to the axis of rotation plus the distance from the second cutting edge tip to the axis of rotation. The axis of rotation of the tool is spaced from the tool centerline a distance substantially equal to one-half the distance from the second cutting edge tip to the axis of rotation minus one-half the distance from the first cutting edge tip to the axis of rotation. The method includes the step of inserting the boring tool into the boring head, adjusting the distance between the tool centerline and the tool axis of rotation as described above and boring the two concentric holes.

  2. Double diameter boring tool

    DOEpatents

    Ashbaugh, F.A.; Murry, K.R.

    1986-02-10

    A boring tool and a method of operation are provided for boring two concentric holes of precision diameters and depths in a single operation. The boring tool includes an elongated tool body, a shank for attachment to a standard adjustable boring head which is used on a manual or numerical control milling machine and first and second diametrically opposed cutting flutes formed for cutting in opposite directions. The diameter of the elongated tool body is substantially equal to the distance from the first flute tip to the axis of rotation plus the distance from the second flute tip to the axis of rotation. The axis of rotation of the tool is spaced from the tool centerline a distance substantially equal to one-half the distance from the second flute tip to the axis of rotation minus one-half the distance from the first flute tip to the axis of rotation. The method includes the step of inserting the boring tool into the boring head, adjusting the distance between the tool centerline and the tool axis of rotation as described above and boring the two concentric holes.

  3. Earth boring machine

    SciTech Connect

    Durham, M. E.

    1985-11-19

    An earth boring machine for boring straight and level elongated holes through rock-laden earth. The machine includes a stationary elongated frame upon which a first slide is carried. A second slide is carried on the first slide. An elongated auger guiding sleeve is carried adjacent one end of the first slide and has a cutting edge on a remote end thereof. A power-driven auger assembly is carried on the second slide and includes an auger which extends within the guiding sleeve. A cutting tool is carried on the end of the auger adjacent a remote end of the guiding sleeve. An hydraulic cylinder is provided for advancing the first sleeve for driving the cutting edge of the guiding sleeve into the earth while the power driven auger removes the earth as the guiding sleeve is advanced. Another set of hydraulic cylinders are provided for advancing the second slide on the first slide causing the cutting tool to extend out beyond the remote end of the guiding sleeve for cutting through obstructions in the earth when the cutting edge of the guiding sleeve is prevented from moving forward.

  4. Tunnel boring machine

    SciTech Connect

    Snyder, L. L.

    1985-07-09

    A tunnel boring machine for controlled boring of a curvilinear tunnel including a rotating cutter wheel mounted on the forward end of a thrust cylinder assembly having a central longitudinal axis aligned with the cutter wheel axis of rotation; the thrust cylinder assembly comprising a cylinder barrel and an extendable and retractable thrust arm received therein. An anchoring assembly is pivotally attached to the rear end of the cylinder barrel for anchoring the machine during a cutting stroke and providing a rear end pivot axis during curved cutting strokes. A pair of laterally extending, extendable and retractable arms are fixedly mounted at a forward portion of the cylinder barrel for providing lateral displacement in a laterally curved cutting mode and for anchoring the machine between cutting strokes and during straight line boring. Forward and rear transverse displacement and support assemblies are provided to facilitate cutting in a transversely curved cutting mode and to facilitate machine movement between cutting strokes.

  5. Rotary earth boring tool

    SciTech Connect

    Dismukes, N.B.

    1983-09-27

    The present invention provides a nonstalling system for advancing a boring tool in situations where the inclination of the bore hole with respect to the vertical is such that the force of gravity does not provide effective forward thrust. A hydraulically powered marine screw propeller adjacent the boring tool provides the necessary thrust for the drilling operation. Pressurized drilling fluid provides the required hydraulic energy. The characteristics of the marine screw propeller are such that it provides maximum thrust at maximum rotative speed but should the tool stall the forward thrust drops to zero preventing stalling.

  6. Guided earth boring tool

    SciTech Connect

    McDonald, W.J.; Pittard, G.T.; Maurer, W.C.; Wasson, M.R.; Herben, W.C.

    1989-08-22

    This patent describes a controllable tool for drilling holes in soft earth. The tool comprising an elongated rigid supporting drill rod or pipe, means supporting the drill rod or pipe for earth boring or piercing movement, including means for moving the drill rod or pipe longitudinally for penetrating the earth, means for rotating the drill rod or pipe while penetrating the earth, and means for controlling the direction of movement of the drill rod or pipe along a straight or curved path. The drill rod or pipe moving and rotating means being constructed to permit addition and removal of supporting drill rod or pipe during earth penetrating operation, an earth piercing member of substantially cylindrical shape. The tool being operable to penetrate the earth upon longitudinal movement of the drill rod or pipe by the longitudinal rod or pipe moving means, and the direction controlling means comprising means causing drill rod or pipe movement in a curved path through the earth when the rod or pipe is not rotated and causing drill rod or pipe straight line movement when the rod or pipe is rotated.

  7. Method and tool for machining a transverse slot about a bore

    NASA Technical Reports Server (NTRS)

    David-Malig, M. A.

    1980-01-01

    A method and apparatus for cutting a transverse slot about a bore of smaller diameter than that of the slot are disclosed. The invention consists of introducing a cutting head facing transversely to the bore, through the bore opening its distance from the mill shaft being progressively extended by the addition of spacers between the head and the shaft until the desired slot depth is obtained. The spacers are held in position by a cable passing from the cutting head through the series of spacers and out along the mill shaft. The mill shaft carrying the cutting head is moved transversely into the object wherein the slot is being cut as the object is being rotated thereabout by the mill table to which it is affixed.

  8. Thrust generator for boring tools

    SciTech Connect

    Dismukes, N.B.

    1984-03-13

    The present invention provides an electrically powered system for advancing a rotary boring tool in situations where the inclination of the bore hole is such that the force of gravity does not provide sufficient forward thrust. One or more marine screw propellers are rotated by the motor which itself is restrained from rotation by being fixedly connected to a flexible, twist resistant conduit for conducting the drilling fluid and electric power from the surface. The system may also provide for different rotative speeds for propeller and bit and for counter-rotating propellers to minimize torque forces on the conduit.

  9. Heavy Machine-Tool Construction for 50 Years,

    DTIC Science & Technology

    1984-01-17

    centers 2700 mm. The plant im. Sedin (Krasnodar) in 1940 manufactured two-strut turning-and- boring machine tool with a diameter of processing 2000 mm...beginning of the war horizontal- boring machine tool with a diameter of spindle 110 mm for the boring of holes with a diameter of up to 500 mm. The...second machine tool. Then the production of heavy turning-and- boring machine tools was transmitted to the Kolomna plant of heavy machine-tool

  10. Rectangular tunnel boring machine and method

    SciTech Connect

    Snyder, L.L.

    1984-12-04

    A machine for boring a tunnel having an end face wall, a roof wall, a bottom wall, and opposite side walls. The machine comprises a rotatable cutting wheel means having an annular peripheral wall supporting a plurality of cutting devices and a generally convex-shaped upper wall supporting a plurality of cutting devices. The cutting wheel means is rotatable about an axis of rotation which is inclined in a forward direction relative to a plane perpendicular to the longitudinal axis of the tunnel for simultaneously cutting the tunnel face along two intersecting surfaces defined by the cutting devices on the annular peripheral wall and the cutting devices on the convex-shape upper wall. Support shoe means are mounted beneath the cutting wheel means for movably supporting the cutting wheel means on the tunnel floor. Drive motor means are mounted on the support shoe means and are operatively associated with the cutting wheel means for causing rotation of the cutting wheel means relative to the tunnel face and the support shoe means. Thrust means are connected to the support shoe means for advancing the cutting wheel means and the support shoe means toward the tunnel face. Gripping means are associated with the thrust means for gripping engagement with the opposite tunnel side walls to prevent axial rearward movement as the cutting wheel means and the support shoe means are advanced toward the tunnel face. Vertical and horizontal steering means for changing the direction of advance of the machine are described. Paddle means and conveyor means for removing rock cuttings from the end face of the tunnel are disclosed. Shield means for shielding workers from dust and debris and for containing the cuttings are also described.

  11. General model for boring tool optimization

    NASA Astrophysics Data System (ADS)

    Moraru, G. M.; rbes, M. V. Ze; Popescu, L. G.

    2016-08-01

    Optimizing a tool (and therefore those for boring) consist in improving its performance through maximizing the objective functions chosen by the designer and/or by user. In order to define and to implement the proposed objective functions, contribute numerous features and performance required by tool users. Incorporation of new features makes the cutting tool to be competitive in the market and to meet user requirements.

  12. A bi-axial active boring tool for chatter mitigation

    SciTech Connect

    Redmond, J.M.; Barney, P.S.

    1998-08-01

    This paper summarizes results of metal cutting tests using an actively damped boring bar to suppress regenerative chatter. PZT stack actuators were integrated into a commercially available two-inch diameter boring bar to suppress bending vibrations. Since the modified tool requires no specialized mounting hardware, it can be readily mounted on a variety of machines. A cutting test using the prototype bar to remove metal from a hardened steel workpiece verifies that the authors actively damped tool yields significant vibration reduction and improved surface finish as compared to the open-loop case. In addition, the overall performance of the prototype bar is compared to that of an unmodified bar of pristine geometry, revealing that a significant enlargement of the stable machining envelope is obtained through application of feedback control.

  13. Machine vision system for the control of tunnel boring machines

    NASA Astrophysics Data System (ADS)

    Habacher, Michael; O'Leary, Paul; Harker, Matthew; Golser, Johannes

    2013-03-01

    This paper presents a machine vision system for the control of dual-shield Tunnel Boring Machines. The system consists of a camera with ultra bright LED illumination and a target system consisting of multiple retro-reflectors. The camera mounted on the gripper shield measures the relative position and orientation of the target which is mounted on the cutting shield. In this manner the position of the cutting shield relative to the gripper shield is determined. Morphological operators are used to detect the retro-reflectors in the image and a covariance optimized circle fit is used to determine the center point of each reflector. A graph matching algorithm is used to ensure a robust matching of the constellation of the observed target with the ideal target geometry.

  14. 4. VIEW OF VERTICAL BORING MACHINE. (Bullard) Vertical turning lathe ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. VIEW OF VERTICAL BORING MACHINE. (Bullard) Vertical turning lathe (VTL). Machining the fixture for GE Turboshroud. G.S. O'Brien, operator. - Juniata Shops, Machine Shop No. 1, East of Fourth Avenue at Third Street, Altoona, Blair County, PA

  15. Seismic Analysis of Tunnel Boring Machine Signals at Kerckhoff Tunnel

    DTIC Science & Technology

    1983-08-01

    of the MSHA system to detect a large tunnel boring machine (TBM) operating in granite at depths in excess of 1300 ft, the degree of accuracy of the...determined that the TBM could be detected at a horizontal range of about 80000 ft and the tunnel boring machine could be accurately located within approximately 100 ft at a slant range of approximately 5000 ft.

  16. UNDERROAD BORING MACHINE OUTFIT, HORIZONTAL AUGER-TYPE, 8-, 12- AND 16-INCH PIPE CASING CAPACITY.

    DTIC Science & Technology

    Report covers the testing and evaluation of an underroad boring machine outfit for use by troops engaged in the installation of Military pipeline...the structural and mechanical stability of the boring machine and its accessories. Conclusions: (a) An underroad boring machine outfit similar to the...Military Standard as Class II and Class IV items of supply; (b) neither service nor environmental testing of the boring machine outfit is necessary; and (c

  17. 30 CFR 18.22 - Boring-type machines equipped for auxiliary face ventilation.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Boring-type machines equipped for auxiliary... AND ACCESSORIES Construction and Design Requirements § 18.22 Boring-type machines equipped for auxiliary face ventilation. Each boring-type continuous-mining machine that is submitted for approval...

  18. 30 CFR 18.22 - Boring-type machines equipped for auxiliary face ventilation.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Boring-type machines equipped for auxiliary... AND ACCESSORIES Construction and Design Requirements § 18.22 Boring-type machines equipped for auxiliary face ventilation. Each boring-type continuous-mining machine that is submitted for approval...

  19. 30 CFR 18.22 - Boring-type machines equipped for auxiliary face ventilation.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Boring-type machines equipped for auxiliary... AND ACCESSORIES Construction and Design Requirements § 18.22 Boring-type machines equipped for auxiliary face ventilation. Each boring-type continuous-mining machine that is submitted for approval...

  20. 30 CFR 18.22 - Boring-type machines equipped for auxiliary face ventilation.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Boring-type machines equipped for auxiliary... AND ACCESSORIES Construction and Design Requirements § 18.22 Boring-type machines equipped for auxiliary face ventilation. Each boring-type continuous-mining machine that is submitted for approval...

  1. 30 CFR 18.22 - Boring-type machines equipped for auxiliary face ventilation.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Boring-type machines equipped for auxiliary... AND ACCESSORIES Construction and Design Requirements § 18.22 Boring-type machines equipped for auxiliary face ventilation. Each boring-type continuous-mining machine that is submitted for approval...

  2. Adaptronic tools for superfinishing of cylinder bores

    NASA Astrophysics Data System (ADS)

    Roscher, Hans-Jürgen; Hochmuth, Carsten; Hoffmann, Michael; Praedicow, Michael

    2012-04-01

    Today in the production of internal combustion engines it is possible to make pistons as well as cylinders, for all practical purposes, perfectly round. The negative consequences of the subsequent assembly processes and operation of the engine is that the cylinders and pistons are deformed, resulting in a loss of power and an increase in fuel consumption. This problem can be solved by using an adaptronic tool, which can machine the cylinder to a predetermined nonround geometry, which will deform to the required geometry during assembly and operation of the engine. The article describes the actuatory effect of the tool in conjunction with its measuring and controlling algorithms. The adaptronic tool consists out the basic tool body and three axially-staggered floating cutter groups, these cutter groups consist out of guides, actuators and honing stones. The selective expansion of the tool is realised by 3 piezoelectric multilayer-actuators deployed in a series - parallel arrangement. It is also possible to superimpose actuator expansion on the conventional expansion. A process matrix is created during the processing of the required and actual contour data in a technology module. This is then transferred over an interface to the machine controller where it is finally processed and the setting values for the piezoelectric actuators are derived, after which an amplifier generates the appropriate actuator voltages. A slip ring system on the driveshaft is used to transfer the electricity to the actuators in the machining head. The functioning of the adaptronic form-honing tool and process were demonstrated with numerous experiments. The tool provides the required degrees of freedom to generate a contour that correspond to the inverse compound contour of assembled and operational engines.

  3. Mechanics of Cutting and Boring. Part 7. Dynamics and Energetics of Axial Rotation Machines,

    DTIC Science & Technology

    1981-12-01

    9 5. Measurements of head power as a function of axial thrust for a tunnel boring machine 11 6. Torque and torque force as...functions of axial thrust for a tunnel boring machine ....... 11 7. Maximum working thrust plotted against head diameter for some existing machines...the hole wall, or by the wall, ceiling or floor of a chamber occupied by the boring machine . For deep vertical drilling in rock, the weight of the

  4. Grinding tool for making hemispherical bores in hard materials

    DOEpatents

    Duran, E.L.

    1985-04-03

    A grinding tool for forming hemispherical bores in hard materials such as boron carbide. The tool comprises a hemicircular grinding bit, formed of a metal bond diamond matrix, which is mounted transversely on one end of a tubular tool shaft. The bit includes a spherically curved outer edge surface which is the active grinding surface of the tool. Two coolant fluid ports on opposite sides of the bit enable introduction of coolant fluid through the bore of the tool shaft so as to be emitted adjacent the opposite sides of the grinding bit, thereby providing optimum cooling of both the workpiece and the bit.

  5. Boring and Drilling Tools. Pre-Apprenticeship Phase 1 Training.

    ERIC Educational Resources Information Center

    Lane Community Coll., Eugene, OR.

    This self-paced student training module on boring and drilling tools is one of a number of modules developed for Pre-apprenticeship Phase 1 Training. Purpose of the module is to enable students to identify, select, and understand the proper use of many common awls, bits, and drilling tools. The module may contain some or all of the following: a…

  6. Machine tool locator

    DOEpatents

    Hanlon, John A.; Gill, Timothy J.

    2001-01-01

    Machine tools can be accurately measured and positioned on manufacturing machines within very small tolerances by use of an autocollimator on a 3-axis mount on a manufacturing machine and positioned so as to focus on a reference tooling ball or a machine tool, a digital camera connected to the viewing end of the autocollimator, and a marker and measure generator for receiving digital images from the camera, then displaying or measuring distances between the projection reticle and the reference reticle on the monitoring screen, and relating the distances to the actual position of the autocollimator relative to the reference tooling ball. The images and measurements are used to set the position of the machine tool and to measure the size and shape of the machine tool tip, and examine cutting edge wear. patent

  7. Tunnel Boring Machine Technology for a Deeply Based Missile System. Volume I, Application Feasibility. Part 1.

    DTIC Science & Technology

    1980-08-01

    AD-A091 976 COLORADO SCHOOL OF MINES GOLDEN F/G 13/2 NNEL BORING MACHINE TECHNOLOGY FOR A DEEPLY BASED MISSILE SYS-ETC(U) .UA 80 G B CLARK. L...TR-79-120, Vol. I, Pt. 1 AFWL-TR- 79-120 Vol. I ~Pt. I TUNNEL BORING MACHINE TECHNOLOGY FOR A DEEPLY BASED MISSILE SYSTEM Volume I of 11 lApplication... BORING MACHINE TECHNOLOGY FOR A DEEPLY BASED MISSILE SYSTEM Final Report Vol I of II: Application Feasibility 6. PERFORMINGORO. REPORTNUMM Part I of 2 7

  8. Machine Tool Software

    NASA Technical Reports Server (NTRS)

    1988-01-01

    A NASA-developed software package has played a part in technical education of students who major in Mechanical Engineering Technology at William Rainey Harper College. Professor Hack has been using (APT) Automatically Programmed Tool Software since 1969 in his CAD/CAM Computer Aided Design and Manufacturing curriculum. Professor Hack teaches the use of APT programming languages for control of metal cutting machines. Machine tool instructions are geometry definitions written in APT Language to constitute a "part program." The part program is processed by the machine tool. CAD/CAM students go from writing a program to cutting steel in the course of a semester.

  9. Seismic source characterisation of a Tunnel Boring Machine (TBM)

    NASA Astrophysics Data System (ADS)

    Kreutzer, Ingrid; Brückl, Ewald; Radinger, Alexander

    2015-04-01

    The Tunnel Seismic While Drilling (TSWD) method aims at predicting continuously the geological situation ahead of the tunnel without disturbing the construction work. Thereby the Tunnel Boring Machine (TBM) itself is used as seismic source. The cutting process generates seismic waves radiating into the rock mass and vibrations propagating to the main bearing of the cutter head. These vibrations are monitored and used as pilot signal. For the processing and interpretation it was hypothesized so far that the TBM acts like a single force. To prove this assumption the radiation pattern of several TBM's under construction were investigated. Therefore 3-components geophones were installed at the surface, which were situated directly above the tunnel axes and also with lateral offset. Additional, borehole geophones were placed in the wall of one tube of a two-tube tunnel. The geophones collected the forward and backward radiated wave field, as the TBM, operating in the other tube, passed their positions. The obtained seismic data contains continuous records over a range of 600 m of the TBM position. The offsets vary from 25 m to 400 m and the frequency ranges from 20-250 Hertz. The polarisation of the p-wave and the s-wave and their amplitude ratio were determined and compared with modelled seismograms with different source mechanism. The results show that the description of the source mechanism by a single force can be used as a first order approximation. More complex radiation pattern including tensile forces and several source locations like the transmission of reaction forces over the gripper to the tunnel wall are further tested and addressed.

  10. Automatically-Programed Machine Tools

    NASA Technical Reports Server (NTRS)

    Purves, L.; Clerman, N.

    1985-01-01

    Software produces cutter location files for numerically-controlled machine tools. APT, acronym for Automatically Programed Tools, is among most widely used software systems for computerized machine tools. APT developed for explicit purpose of providing effective software system for programing NC machine tools. APT system includes specification of APT programing language and language processor, which executes APT statements and generates NC machine-tool motions specified by APT statements.

  11. Hinged Shields for Machine Tools

    NASA Technical Reports Server (NTRS)

    Lallande, J. B.; Poland, W. W.; Tull, S.

    1985-01-01

    Flaps guard against flying chips, but fold away for tool setup. Clear plastic shield in position to intercept flying chips from machine tool and retracted to give operator access to workpiece. Machine shops readily make such shields for own use.

  12. Diamond machine tool face lapping machine

    DOEpatents

    Yetter, H.H.

    1985-05-06

    An apparatus for shaping, sharpening and polishing diamond-tipped single-point machine tools. The isolation of a rotating grinding wheel from its driving apparatus using an air bearing and causing the tool to be shaped, polished or sharpened to be moved across the surface of the grinding wheel so that it does not remain at one radius for more than a single rotation of the grinding wheel has been found to readily result in machine tools of a quality which can only be obtained by the most tedious and costly processing procedures, and previously unattainable by simple lapping techniques.

  13. Tunnel Boring Machine Technology for a Deeply Based Missile System. Volume II. State-of-the-Art Review.

    DTIC Science & Technology

    1980-08-01

    7 A-AG9A 13 e04..RADO SCHOOL OF MINES GOLDEN FB1u TUNNL BORING MACHINE TECHNOLOGY FOR A DEEPLY BASED MISSILE F/6-.13C/1 LUG 80 B B CLARK, L OZDEMIR...F WANG sY60𔄁 -.4-0057ILSSFE AFWL-TR-79-I2O-VOL-2 NL 2flfllflfflfllflfflf AFWL-TR-79-120, Vol. II AFWL LR - LEVE P) Vol. 11 TUNNEL BORING MACHINE TECHNOLOGY...andSubitt.e) 5. TYPE OF REPORT & PERIOD COVERED TUNNEL BORING MACHINE TECHNOLOGY FOR A DEEPLY BASED MISSILE SYSTEM Final Report 6. PERFORMING ORG. REPORT

  14. An experimental and computational investigation of electrical resistivity imaging for prediction ahead of tunnel boring machines

    NASA Astrophysics Data System (ADS)

    Schaeffer, Kevin P.

    Tunnel boring machines (TBMs) are routinely used for the excavation of tunnels across a range of ground conditions, from hard rock to soft ground. In complex ground conditions and in urban environments, the TBM susceptible to damage due to uncertainty of what lies ahead of the tunnel face. The research presented here explores the application of electrical resistivity theory for use in the TBM tunneling environment to detect changing conditions ahead of the machine. Electrical resistivity offers a real-time and continuous imaging solution to increase the resolution of information along the tunnel alignment and may even unveil previously unknown geologic or man-made features ahead of the TBM. The studies presented herein, break down the tunneling environment and the electrical system to understand how its fundamental parameters can be isolated and tested, identifying how they influence the ability to predict changes ahead of the tunnel face. A proof-of-concept, scaled experimental model was constructed in order assess the ability of the model to predict a metal pipe (or rod) ahead of face as the TBM excavates through a saturated sand. The model shows that a prediction of up to three tunnel diameters could be achieved, but the unique presence of the pipe (or rod) could not be concluded with certainty. Full scale finite element models were developed in order evaluate the various influences on the ability to detect changing conditions ahead of the face. Results show that TBM/tunnel geometry, TBM type, and electrode geometry can drastically influence prediction ahead of the face by tens of meters. In certain conditions (i.e., small TBM diameter, low cover depth, large material contrasts), changes can be detected over 100 meters in front of the TBM. Various electrode arrays were considered and show that in order to better detect more finite differences (e.g., boulder, lens, pipe), the use of individual cutting tools as electrodes is highly advantageous to increase spatial

  15. Slide system for machine tools

    DOEpatents

    Douglass, Spivey S.; Green, Walter L.

    1982-01-01

    The present invention relates to a machine tool which permits the machining of nonaxisymmetric surfaces on a workpiece while rotating the workpiece about a central axis of rotation. The machine tool comprises a conventional two-slide system (X-Y) with one of these slides being provided with a relatively short travel high-speed auxiliary slide which carries the material-removing tool. The auxiliary slide is synchronized with the spindle speed and the position of the other two slides and provides a high-speed reciprocating motion required for the displacement of the cutting tool for generating a nonaxisymmetric surface at a selected location on the workpiece.

  16. Slide system for machine tools

    DOEpatents

    Douglass, S.S.; Green, W.L.

    1980-06-12

    The present invention relates to a machine tool which permits the machining of nonaxisymmetric surfaces on a workpiece while rotating the workpiece about a central axis of rotation. The machine tool comprises a conventional two-slide system (X-Y) with one of these slides being provided with a relatively short travel high-speed auxiliary slide which carries the material-removing tool. The auxiliary slide is synchronized with the spindle speed and the position of the other two slides and provides a high-speed reciprocating motion required for the displacement of the cutting tool for generating a nonaxisymmetric surface at a selected location on the workpiece.

  17. Mechanics of Cutting and Boring. Part 3. Kinematics of Continuous Belt Machines,

    DTIC Science & Technology

    BOREHOLES, * CUTTING TOOLS , *ICE PENETRATION, *DRILLING MACHINES, *ROAD BUILDING EQUIPMENT, KINEMATICS, PERFORMANCE(ENGINEERING), ROCK, BELTS, EXCAVATION, ARCTIC REGIONS, PERMAFROST, SHALE, SAWS, TRENCHING.

  18. Improved tool grinding machine

    DOEpatents

    Dial, C.E. Sr.

    The present invention relates to an improved tool grinding mechanism for grinding single point diamond cutting tools to precise roundness and radius specifications. The present invention utilizes a tool holder which is longitudinally displaced with respect to the remainder of the grinding system due to contact of the tool with the grinding surface with this displacement being monitored so that any variation in the grinding of the cutting surface such as caused by crystal orientation or tool thicknesses may be compensated for during the grinding operation to assure the attainment of the desired cutting tool face specifications.

  19. Tool grinding machine

    DOEpatents

    Dial, Sr., Charles E.

    1980-01-01

    The present invention relates to an improved tool grinding mechanism for grinding single point diamond cutting tools to precise roundness and radius specifications. The present invention utilizes a tool holder which is longitudinally displaced with respect to the remainder of the grinding system due to contact of the tool with the grinding surface with this displacement being monitored so that any variation in the grinding of the cutting surface such as caused by crystal orientation or tool thickness may be compensated for during the grinding operation to assure the attainment of the desired cutting tool face specifications.

  20. Tunnel Boring Machine Technology for a Deeply Based Missile System. Volume I, Application Feasibility. Part 2.

    DTIC Science & Technology

    1980-08-01

    evaluation of the ground char- acteristics necessary for the design of the tunnel excavation and support. Boreholes. laboratory and in situ tests are the...main in- vestigation tools. The extent of the proqram, i.e., the number of boreholes and the type and number of tests , will depend eventually on the...borings to determine the boundar- ies of the soil and rock types; (ii) Geophysical and other geoloaical testing methods to develop an inferred

  1. D Modelling of Tunnel Excavation Using Pressurized Tunnel Boring Machine in Overconsolidated Soils

    NASA Astrophysics Data System (ADS)

    Demagh, Rafik; Emeriault, Fabrice

    2013-06-01

    The construction of shallow tunnels in urban areas requires a prior assessment of their effects on the existing structures. In the case of shield tunnel boring machines (TBM), the various construction stages carried out constitute a highly three-dimensional problem of soil/structure interaction and are not easy to represent in a complete numerical simulation. Consequently, the tunnelling- induced soil movements are quite difficult to evaluate. A 3D simulation procedure, using a finite differences code, namely FLAC3D, taking into account, in an explicit manner, the main sources of movements in the soil mass is proposed in this paper. It is illustrated by the particular case of Toulouse Subway Line B for which experimental data are available and where the soil is saturated and highly overconsolidated. A comparison made between the numerical simulation results and the insitu measurements shows that the 3D procedure of simulation proposed is relevant, in particular regarding the adopted representation of the different operations performed by the tunnel boring machine (excavation, confining pressure, shield advancement, installation of the tunnel lining, grouting of the annular void, etc). Furthermore, a parametric study enabled a better understanding of the singular behaviour origin observed on the ground surface and within the solid soil mass, till now not mentioned in the literature.

  2. Development/drilling test of auger boring machine on board Mars rover for Mars exploration

    NASA Astrophysics Data System (ADS)

    Kawashima, N.; Nakatani, I.; Kawaguchi, J.; Saito, K.; Kojima, M.; Fujii, N.

    1993-01-01

    A study was made on Mars exploration using a powerful Mars rover with a special emphasis on fabricating and testing of some model and of its subsystem. The major objective is set to search for water and organic material in the underground of Mars. An engineering model of a drilling machine to be on board and used for the sample collection in an extensive scientific exploration of Mars surface and underground was fabricated. As a drilling machine, auger boring was adopted. Though it cannot drill hard rocks, it is simple and easy to operate, because it does not require any liquid for lubrication and cooling. It has a capability of 1.5 m boring, requiring 1.15 kW electric power. The auger bit is surrounded with a metal cylindrical casing and the collected soil is stored in the space between the auger bit and the casing. A drilling test was performed using a simulated Mars soil. It has a layered structure, and between each layer, a thin sheet having a different color is inserted. The simulated soil was drilled and collected preserving the layer structure. It was verified that the sample can be collected with a vertical resolution of about 20 cm. The final goal of the drilling capability is set to 10 m drilling.

  3. Machine Tool Operation, Course Description.

    ERIC Educational Resources Information Center

    Denny, Walter E.; Anderson, Floyd L.

    Prepared by an instructor and curriculum specialists, this course of study was designed to meet the individual needs of the dropout and/or hard-core unemployed youth by providing them skill training, related information, and supportive services knowledge in machine tool operation. The achievement level of each student is determined at entry, and…

  4. Load-sharing characteristic of multiple pinions driving in tunneling boring machine

    NASA Astrophysics Data System (ADS)

    Wei, Jing; Sun, Qinchao; Sun, Wei; Ding, Xin; Tu, Wenping; Wang, Qingguo

    2013-05-01

    The failure of the key parts, such as gears, in cutter head driving system of tunneling boring machine has not been properly solved under the interaction of driving motors asynchronously and wave tunneling torque load. A dynamic model of multi-gear driving system is established considering the inertia effects of driving mechanism and cutter head as well as the bending-torsional coupling. By taking into account the nonlinear coupling factors between ring gear and multiple pinions, the influence for meshing angle by bending-torsional coupling and the dynamic load-sharing characteristic of multiple pinions driving are analyzed. Load-sharing coefficients at different rotating cutter head speeds and input torques are presented. Numerical results indicate that the load-sharing coefficients can reach up to 1.2-1.3. A simulated experimental platform of the multiple pinions driving is carried out and the torque distributions under the step load in driving shaft of pinions are measured. The imbalance of torque distribution of pinions is verified and the load-sharing coefficients in each pinion can reach 1.262. The results of simulation and test are similar, which shows the correctness of theoretical model. A loop coupling control method is put forward based on current torque master slave control method. The imbalance of the multiple pinions driving in cutter head driving system of tunneling boring machine can be greatly decreased and the load-sharing coefficients can be reduced to 1.051 by using the loop coupling control method. The proposed research provides an effective solution to the imbalance of torque distribution and synchronous control method for multiple pinions driving of TBM.

  5. Review on advanced composite materials boring mechanism and tools

    NASA Astrophysics Data System (ADS)

    Shi, Runping; Wang, Chengyong

    2011-05-01

    With the rapid development of aviation and aerospace manufacturing technology, advanced composite materials represented by carbon fibre reinforced plastics (CFRP) and super hybrid composites (fibre/metal plates) are more and more widely applied. The fibres are mainly carbon fibre, boron fibre, Aramid fiber and Sic fibre. The matrixes are resin matrix, metal matrix and ceramic matrix. Advanced composite materials have higher specific strength and higher specific modulus than glass fibre reinforced resin composites of the 1st generation. They are widely used in aviation and aerospace industry due to their high specific strength, high specific modulus, excellent ductility, anticorrosion, heat-insulation, sound-insulation, shock absorption and high&low temperature resistance. They are used for radomes, inlets, airfoils(fuel tank included), flap, aileron, vertical tail, horizontal tail, air brake, skin, baseboards and tails, etc. Its hardness is up to 62~65HRC. The holes are greatly affected by the fibre laminates direction of carbon fibre reinforced composite material due to its anisotropy when drilling in unidirectional laminates. There are burrs, splits at the exit because of stress concentration. Besides there is delamination and the hole is prone to be smaller. Burrs are caused by poor sharpness of cutting edge, delamination, tearing, splitting are caused by the great stress caused by high thrust force. Poorer sharpness of cutting edge leads to lower cutting performance and higher drilling force at the same time. The present research focuses on the interrelation between rotation speed, feed, drill's geometry, drill life, cutting mode, tools material etc. and thrust force. At the same time, holes quantity and holes making difficulty of composites have also increased. It requires high performance drills which won't bring out defects and have long tool life. It has become a trend to develop super hard material tools and tools with special geometry for drilling

  6. Review on advanced composite materials boring mechanism and tools

    NASA Astrophysics Data System (ADS)

    Shi, Runping; Wang, Chengyong

    2010-12-01

    With the rapid development of aviation and aerospace manufacturing technology, advanced composite materials represented by carbon fibre reinforced plastics (CFRP) and super hybrid composites (fibre/metal plates) are more and more widely applied. The fibres are mainly carbon fibre, boron fibre, Aramid fiber and Sic fibre. The matrixes are resin matrix, metal matrix and ceramic matrix. Advanced composite materials have higher specific strength and higher specific modulus than glass fibre reinforced resin composites of the 1st generation. They are widely used in aviation and aerospace industry due to their high specific strength, high specific modulus, excellent ductility, anticorrosion, heat-insulation, sound-insulation, shock absorption and high&low temperature resistance. They are used for radomes, inlets, airfoils(fuel tank included), flap, aileron, vertical tail, horizontal tail, air brake, skin, baseboards and tails, etc. Its hardness is up to 62~65HRC. The holes are greatly affected by the fibre laminates direction of carbon fibre reinforced composite material due to its anisotropy when drilling in unidirectional laminates. There are burrs, splits at the exit because of stress concentration. Besides there is delamination and the hole is prone to be smaller. Burrs are caused by poor sharpness of cutting edge, delamination, tearing, splitting are caused by the great stress caused by high thrust force. Poorer sharpness of cutting edge leads to lower cutting performance and higher drilling force at the same time. The present research focuses on the interrelation between rotation speed, feed, drill's geometry, drill life, cutting mode, tools material etc. and thrust force. At the same time, holes quantity and holes making difficulty of composites have also increased. It requires high performance drills which won't bring out defects and have long tool life. It has become a trend to develop super hard material tools and tools with special geometry for drilling

  7. The U.S. Machine Tool Industry

    DTIC Science & Technology

    1993-04-01

    tool industry production cycles. The industry can improve its competitive posture by expanding from regional markets into the global market , increasing...indus- try by modifying or abolishing laws which disincentivize investment and pose barriers to entry into foreign markets . 1993 Executive Research...built on a machine tool or on a machine made by a machine tool.’ Losman & Liang, 1990 The machine tool industry has seen a decline in the U.S. market

  8. Standardized Curriculum for Machine Tool Operation/Machine Shop.

    ERIC Educational Resources Information Center

    Mississippi State Dept. of Education, Jackson. Office of Vocational, Technical and Adult Education.

    Standardized vocational education course titles and core contents for two courses in Mississippi are provided: machine tool operation/machine shop I and II. The first course contains the following units: (1) orientation; (2) shop safety; (3) shop math; (4) measuring tools and instruments; (5) hand and bench tools; (6) blueprint reading; (7)…

  9. Machine tools and fixtures: A compilation

    NASA Technical Reports Server (NTRS)

    1971-01-01

    As part of NASA's Technology Utilizations Program, a compilation was made of technological developments regarding machine tools, jigs, and fixtures that have been produced, modified, or adapted to meet requirements of the aerospace program. The compilation is divided into three sections that include: (1) a variety of machine tool applications that offer easier and more efficient production techniques; (2) methods, techniques, and hardware that aid in the setup, alignment, and control of machines and machine tools to further quality assurance in finished products: and (3) jigs, fixtures, and adapters that are ancillary to basic machine tools and aid in realizing their greatest potential.

  10. YUCCA MOUNTAIN SITE CHARACTERIZATIONS PROJECT TUNNEL BORING MACHINE (TBM) SYSTEM SAFETY ANALYSIS

    SciTech Connect

    N /A

    1997-02-19

    The purpose of this analysis is to systematically identify and evaluate hazards related to the tunnel boring machine (TBM) used in the Exploratory Studies Facility (ESF) at the Yucca Mountain Site Characterization Project. This process is an integral part of the systems engineering process; whereby safety is considered during planning, design, testing, and construction. Since the TBM is an ''as built'' system, the M&O is conducting the System Safety Analysis during the construction or assembly phase of the TBM. A largely qualitative approach was used since a radiological System Safety Analysis is not required. The risk assessment in this analysis characterizes the accident scenarios associated with the TBM in terms of relative risk and includes recommendations for mitigating all identified risks. The priority for recommending and implementing mitigation control features is: (1) Incorporate measures to reduce risks and hazards into the system/subsystem/component design, (2) add safety features and capabilities to existing designs, and (3) develop procedures and conduct training to increase worker awareness of potential hazards, on methods to reduce exposure to hazards, and on the actions required to avoid accidents or correct hazardous conditions. The scope of this analysis is limited to the TBM during normal operations, excluding hazards occurring during assembly and test of the TBM or maintenance of the TBM equipment.

  11. Attaching Chuck Keys to Machine Tools

    NASA Technical Reports Server (NTRS)

    Richardson, V.

    1984-01-01

    Chuck keys attached to portable machine tools by retracting lanyards. Lanyard held taut by recoil caddy attached to tool base. Chuck key available for use when needed and safely secured during operation of tool.

  12. How To Teach Common Characteristics of Machine Tools

    ERIC Educational Resources Information Center

    Kazanas, H. C.

    1970-01-01

    Organizes machine tools and machine operations into commonalities in order to help the student visualize and distinguish the common characteristics which exist between machine tools and operations. (GR)

  13. Chip breaking system for automated machine tool

    DOEpatents

    Arehart, Theodore A.; Carey, Donald O.

    1987-01-01

    The invention is a rotary selectively directional valve assembly for use in an automated turret lathe for directing a stream of high pressure liquid machining coolant to the interface of a machine tool and workpiece for breaking up ribbon-shaped chips during the formation thereof so as to inhibit scratching or other marring of the machined surfaces by these ribbon-shaped chips. The valve assembly is provided by a manifold arrangement having a plurality of circumferentially spaced apart ports each coupled to a machine tool. The manifold is rotatable with the turret when the turret is positioned for alignment of a machine tool in a machining relationship with the workpiece. The manifold is connected to a non-rotational header having a single passageway therethrough which conveys the high pressure coolant to only the port in the manifold which is in registry with the tool disposed in a working relationship with the workpiece. To position the machine tools the turret is rotated and one of the tools is placed in a material-removing relationship of the workpiece. The passageway in the header and one of the ports in the manifold arrangement are then automatically aligned to supply the machining coolant to the machine tool workpiece interface for breaking up of the chips as well as cooling the tool and workpiece during the machining operation.

  14. Wear analysis of disc cutters of full face rock tunnel boring machine

    NASA Astrophysics Data System (ADS)

    Zhang, Zhaohuang; Meng, Liang; Sun, Fei

    2014-11-01

    Wear is a major factor of disc cutters' failure. No current theory offers a standard for the prediction of disc cutter wear yet. In the field the wear prediction method commonly used is based on the excavation length of tunnel boring machine(TBM) to predict the disc cutter wear and its wear law, considering the location number of each disc cutter on the cutterhead(radius for installation); in theory, there is a prediction method of using arc wear coefficient. However, the preceding two methods have their own errors, with their accuracy being 40% or so and largely relying on the technicians' experience. Therefore, radial wear coefficient, axial wear coefficient and trajectory wear coefficient are defined on the basis of the operating characteristics of TBM. With reference to the installation and characteristics of disc cutters, those coefficients are modified according to penetration, which gives rise to the presentation of comprehensive axial wear coefficient, comprehensive radial wear coefficient and comprehensive trajectory wear coefficient. Calculation and determination of wear coefficients are made with consideration of data from a segment of TBM project(excavation length 173 m). The resulting wear coefficient values, after modification, are adopted to predict the disc cutter wear in the follow-up segment of the TBM project(excavation length of 5621 m). The prediction results show that the disc cutter wear predicted with comprehensive radial wear coefficient and comprehensive trajectory wear coefficient are not only accurate(accuracy 16.12%) but also highly congruous, whereas there is a larger deviation in the prediction with comprehensive axial wear coefficient(accuracy 41%, which is in agreement with the prediction of disc cutters' life in the field). This paper puts forth a new method concerning prediction of life span and wear of TBM disc cutters as well as timing for replacing disc cutters.

  15. Design theory of full face rock tunnel boring machine transition cutter edge angle and its application

    NASA Astrophysics Data System (ADS)

    Zhang, Zhaohuang; Meng, Liang; Sun, Fei

    2013-05-01

    At present, the inner cutters of a full face rock tunnel boring machine (TBM) and transition cutter edge angles are designed on the basis of indentation test or linear grooving test. The inner and outer edge angles of disc cutters are characterized as symmetric to each other with respect to the cutter edge plane. This design has some practical defects, such as severe eccentric wear and tipping, etc. In this paper, the current design theory of disc cutter edge angle is analyzed, and the characteristics of the rock-breaking movement of disc cutters are studied. The researching results show that the rotational motion of disc cutters with the cutter head gives rise to the difference between the interactions of inner rock and outer rock with the contact area of disc cutters, with shearing and extrusion on the inner rock and attrition on the outer rock. The wear of disc cutters at the contact area is unbalanced, among which the wear in the largest normal stress area is most apparent. Therefore, a three-dimensional model theory of rock breaking and an edge angle design theory of transition disc cutter are proposed to overcome the flaws of the currently used TBM cutter heads, such as short life span, camber wearing, tipping. And a corresponding equation is established. With reference to a specific construction case, the edge angle of the transition disc cutter has been designed based on the theory. The application of TBM in some practical project proves that the theory has obvious advantages in enhancing disc cutter life, decreasing replacement frequency, and making economic benefits. The proposed research provides a theoretical basis for the design of TBM three-dimensional disc cutters whose rock-breaking operation time can be effectively increased.

  16. USSR Report Machine Tools and Metalworking Equipment.

    DTIC Science & Technology

    2007-11-02

    CONTROLLED SYSTEMS, COMPUTERS AND GEARS . SOLVING THESE AND OTHER TECHNICAL QUESTIONS IS MOST DIRECTLY RELATED TO THE TECHNOLOGICAL LEVEL AND...SOVET- SKAYA LITVA readers that these enterprises produce high-precision machine tools: gear hobbing machines, cylindrical grinding machines...Tashkent. Taking part in this meeting are representa- tives of Bulgaria, Hungary, Cuba, Poland , Romania, Czechoslovakia, the USSR and Yugoslavia. The

  17. Automatic tool changer for laser machining centers

    NASA Astrophysics Data System (ADS)

    Borgstrom, Robert

    1993-08-01

    In order to improve flexibility when changing between different laser processing workheads we have developed an automatic tool changer for laser machining centers. This tool system was designed for large multi axis machines such as gantries suitable for three-dimensional processing, but can also be used for other types of laser operations like robots for example. The system also offers the possibility to combine laser processing with deburring and milling on the same machine.

  18. National Machine Tool Partnership (NMTP) FY 1998

    SciTech Connect

    1997-12-01

    The Department of Energy (DOE) Defense Programs (DP) National Machine Tool Partnership (NMTP) program has been active since February 1993. The NMTP program is an element of the DP Technology Partnership Program. The NMTP has assisted the Association of Manufacturing Technology (AMT) in the formulation of a technology roadmap for the machine tool industry. This roadmap has been developed to provide a clearer step-by-step plan for technology development and implementation to help close the gap between user requirements and industry implementation. The document outlines a suggested path for the development of technologies for the machine tool industry. The plan details the technology issues or needs analysis facing the machine tool industry. In a parallel effort, the NMTP has prepared a needs analysis of machine tool related technologies needed in various DP laboratory weapons core programs, including the Advanced Design and Production Technologies (ADaPT) initiative.

  19. The use of a Tunnel Boring Machine (TBM) as a seismic source

    NASA Astrophysics Data System (ADS)

    Kreutzer, Ingrid; Chwatal, Werner; Radinger, Alexander; Brückl, Ewald

    2014-05-01

    The Tunnel Seismic While Drilling (TSWD) method uses the Tunnel Boring Machine (TBM) as the seismic source. The method has been developed to predict the geological situation from reflections ahead of the tunnel face without disturbing the tunneling. The vibrations of the TBM are continuously monitored near the drilling head (pilot signal) as well as the direct and reflected seismic wave field at borehole geophones (geophone signal) situated in the tunnel wall behind the TBM. During the processing these signals are correlated and result in excellent seismic traces comparable to conventional seismic methods. The interpretation of the reflections leads to a nearly daily prognosis about 100 m ahead of the TBM. This system was successfully implemented at three different construction sites in Austria and is currently operating at one further. The cutters on front of the TBM head are pressed against the tunnel face and split the rock during rotating which is called the chipping process. This cutting process generates seismic waves radiated into the rock mass and results also in vibrations of the TBM itself. On the one hand it is important to know the source mechanism of the TBM and the radiation pattern of the seismic waves in all directions. Until now this is not well understood. To investigate this 3C-geophones were installed at the surface above the tunnel axis at different construction sites. The obtained seismograms show the forward and backward radiated seismic wave field of the TBM, for the present without consideration of the influence of the free surface. We compare this data with modelled seismograms in which we use different possible source mechanism, like single force or force due to tensile cracks. First results are shown in the scope of this work. On the other hand it is essential to know how good the recorded pilot signal represents the entire chipping process. Due to technically reasons the pilot signal has been registered so far on the non-rotating part

  20. Method for machining steel with diamond tools

    DOEpatents

    Casstevens, J.M.

    1984-01-01

    The present invention is directed to a method for machine optical quality finishes and contour accuracies of workpieces of carbon-containing metals such as steel with diamond tooling. The wear rate of the diamond tooling is significantly reduced by saturating the atmosphere at the interface of the workpiece and the diamond tool with a gaseous hydrocarbon during the machining operation. The presence of the gaseous hydrocarbon effectively eliminates the deterioration of the diamond tool by inhibiting or preventing the conversion of the diamond carbon to graphite carbon at the point of contact between the cutting tool and the workpiece.

  1. Method for machining steel with diamond tools

    DOEpatents

    Casstevens, John M.

    1986-01-01

    The present invention is directed to a method for machining optical quality inishes and contour accuracies of workpieces of carbon-containing metals such as steel with diamond tooling. The wear rate of the diamond tooling is significantly reduced by saturating the atmosphere at the interface of the workpiece and the diamond tool with a gaseous hydrocarbon during the machining operation. The presence of the gaseous hydrocarbon effectively eliminates the deterioration of the diamond tool by inhibiting or preventing the conversion of the diamond carbon to graphite carbon at the point of contact between the cutting tool and the workpiece.

  2. Portable Chamfering Tool

    NASA Technical Reports Server (NTRS)

    Berson, Leo A.

    1987-01-01

    Portable machine tool precisely cuts chamfer on valve seat. With tool, delicate machining operation done without removing part to machine shop. Taken to part and used wherever pressurized air and electric power available. Plug and bushing nest in bore chamfered. They guide steady cutter rod as it cuts 15 degrees chamfer on top edge of bore.

  3. Speed-Selector Guard For Machine Tool

    NASA Technical Reports Server (NTRS)

    Shakhshir, Roda J.; Valentine, Richard L.

    1992-01-01

    Simple guardplate prevents accidental reversal of direction of rotation or sudden change of speed of lathe, milling machine, or other machine tool. Custom-made for specific machine and control settings. Allows control lever to be placed at only one setting. Operator uses handle to slide guard to engage or disengage control lever. Protects personnel from injury and equipment from damage occurring if speed- or direction-control lever inadvertently placed in wrong position.

  4. Interferometric study of a machine tool

    NASA Astrophysics Data System (ADS)

    Hoefling, Roland; Vaclavik, Jaroslav; Neigebauer, Reimund

    1996-09-01

    This paper describes the use of a non-destructive optical technique, digital speckle pattern interferometry, for the deformation analysis of a machine tool. An interferometric set-up has been designed and measurements of the milling head deformation have been made on the horizontal single spindle milling machine center.

  5. Machine Tool Series. Duty Task List.

    ERIC Educational Resources Information Center

    Oklahoma State Dept. of Vocational and Technical Education, Stillwater. Curriculum and Instructional Materials Center.

    This task list is intended for use in planning and/or evaluating a competency-based course to prepare machine tool, drill press, grinding machine, lathe, mill, and/or power saw operators. The listing is divided into six sections, with each one outlining the tasks required to perform the duties that have been identified for the given occupation.…

  6. Numerically Controlled Machine Tools and Worker Skills.

    ERIC Educational Resources Information Center

    Keefe, Jeffrey H.

    1991-01-01

    Analysis of data from "Industry Wage Surveys of Machinery Manufacturers" on the skill levels of 57 machining jobs found that introduction of numerically controlled machine tools has resulted in a very small reduction in skill levels or no significant change, supporting neither the deskilling argument nor argument that skill levels…

  7. Machine learning: an indispensable tool in bioinformatics.

    PubMed

    Inza, Iñaki; Calvo, Borja; Armañanzas, Rubén; Bengoetxea, Endika; Larrañaga, Pedro; Lozano, José A

    2010-01-01

    The increase in the number and complexity of biological databases has raised the need for modern and powerful data analysis tools and techniques. In order to fulfill these requirements, the machine learning discipline has become an everyday tool in bio-laboratories. The use of machine learning techniques has been extended to a wide spectrum of bioinformatics applications. It is broadly used to investigate the underlying mechanisms and interactions between biological molecules in many diseases, and it is an essential tool in any biomarker discovery process. In this chapter, we provide a basic taxonomy of machine learning algorithms, and the characteristics of main data preprocessing, supervised classification, and clustering techniques are shown. Feature selection, classifier evaluation, and two supervised classification topics that have a deep impact on current bioinformatics are presented. We make the interested reader aware of a set of popular web resources, open source software tools, and benchmarking data repositories that are frequently used by the machine learning community.

  8. Refrigerated cutting tools improve machining of superalloys

    NASA Technical Reports Server (NTRS)

    Dudley, G. M.

    1971-01-01

    Freon-12 applied to tool cutting edge evaporates quickly, leaves no residue, and permits higher cutting rate than with conventional coolants. This technique increases cutting rate on Rene-41 threefold and improves finish of machined surface.

  9. Vibration absorber modeling for handheld machine tool

    NASA Astrophysics Data System (ADS)

    Abdullah, Mohd Azman; Mustafa, Mohd Muhyiddin; Jamil, Jazli Firdaus; Salim, Mohd Azli; Ramli, Faiz Redza

    2015-05-01

    Handheld machine tools produce continuous vibration to the users during operation. This vibration causes harmful effects to the health of users for repeated operations in a long period of time. In this paper, a dynamic vibration absorber (DVA) is designed and modeled to reduce the vibration generated by the handheld machine tool. Several designs and models of vibration absorbers with various stiffness properties are simulated, tested and optimized in order to diminish the vibration. Ordinary differential equation is used to derive and formulate the vibration phenomena in the machine tool with and without the DVA. The final transfer function of the DVA is later analyzed using commercial available mathematical software. The DVA with optimum properties of mass and stiffness is developed and applied on the actual handheld machine tool. The performance of the DVA is experimentally tested and validated by the final result of vibration reduction.

  10. 2. GENERAL VIEW OF HYDRAULIC 48' BORING MILL. Manufactured by ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. GENERAL VIEW OF HYDRAULIC 48' BORING MILL. Manufactured by Simmons Machine Tool Corporation, Albany, New York, and Betts Company, a division of Niles Tool Company, Hamilton, Ohio. - Juniata Shops, Erecting Shop & Machine Shop, East of Fourth Avenue, between Fourth & Fifth Streets, Altoona, Blair County, PA

  11. Automatic Calibration Of Manual Machine Tools

    NASA Technical Reports Server (NTRS)

    Gurney, Rex D.

    1990-01-01

    Modified scheme uses data from multiple positions and eliminates tedious positioning. Modification of computer program adapts calibration system for convenient use with manually-controlled machine tools. Developed for use on computer-controlled tools. Option added to calibration program allows data on random tool-axis positions to be entered manually into computer for reduction. Instead of setting axis to predetermined positions, operator merely sets it at variety of arbitrary positions.

  12. Optical probe for porosity defect detection on inner diameter surfaces of machined bores

    NASA Astrophysics Data System (ADS)

    Kulkarni, Ojas P.; Islam, Mohammed N.; Terry, Fred L.

    2010-12-01

    We demonstrate an optical probe for detection of porosity inside spool bores of a transmission valve body with diameters down to 5 mm. The probe consists of a graded-index relay rod that focuses a laser beam spot onto the inner surface of the bore. Detectors, placed in the specular and grazing directions with respect to the incident beam, measure the change in scattered intensity when a surface defect is encountered. Based on the scattering signatures in the two directions, the system can also validate the depth of the defect and distinguish porosity from bump-type defects coming out of the metal surface. The system can detect porosity down to a 50-μm lateral dimension and ~40 μm in depth with >3-dB contrast over the background intensity fluctuations. Porosity detection systems currently use manual inspection techniques on the plant floor, and the demonstrated probe provides a noncontact technique that can help automotive manufacturers meet high-quality standards during production.

  13. Laser measuring system for large machine tools

    NASA Astrophysics Data System (ADS)

    Wessel, L. E.; Brazys, D.

    1982-08-01

    With development of the Laser Interferometer, it was envisioned that older existing machine tools could be up-graded by retrofitting them with laser Interferometer Measuring Systems. The Laser Interferometer provides the machine tool industry with a high accuracy length standard. The accuracy of the Interferometer is determined by the laser wave length which is known within 0.5 parts per million. This degree of accuracy is more than adequate for most machine tool measuring, calibration and inspection requirements. In conclusion, the Laser Measuring System presently available is not recommended for general implementation at this time. Results of this work indicate that the equipment and installation cost are very high and pay back would be very slow. Also, the reliability of the electronic components is in need of improvement. The system requires frequent realignment and maintenance due to it's lack of toleration to "Shop Floor' conditions.

  14. Sine-Bar Attachment For Machine Tools

    NASA Technical Reports Server (NTRS)

    Mann, Franklin D.

    1988-01-01

    Sine-bar attachment for collets, spindles, and chucks helps machinists set up quickly for precise angular cuts that require greater precision than provided by graduations of machine tools. Machinist uses attachment to index head, carriage of milling machine or lathe relative to table or turning axis of tool. Attachment accurate to 1 minute or arc depending on length of sine bar and precision of gauge blocks in setup. Attachment installs quickly and easily on almost any type of lathe or mill. Requires no special clamps or fixtures, and eliminates many trial-and-error measurements. More stable than improvised setups and not jarred out of position readily.

  15. Machine-Tool Technology Instructor's Sourcebook.

    ERIC Educational Resources Information Center

    Tammer, Anthony M.

    This document lists and annotates commercial and noncommercial resources pertaining to machine-tool technology. Following an introduction that explains how the document came to be written, the subjects of succeeding chapters are (1) periodicals; (2) associations; (3) audiovisual resources, including a subject index; (4) publishers, including a…

  16. Low-cost boring mill

    NASA Technical Reports Server (NTRS)

    Hibdon, R. A.

    1979-01-01

    Portable unit and special fixture serve as boring mill. Machine, fabricated primarily from scrap metal, was designed and set up in about 12 working days. It has reduced setup and boring time by 66 percent as compared with existing boring miles, thereby making latter available for other jobs. Unit can be operated by one man.

  17. ATST telescope mount: telescope of machine tool

    NASA Astrophysics Data System (ADS)

    Jeffers, Paul; Stolz, Günter; Bonomi, Giovanni; Dreyer, Oliver; Kärcher, Hans

    2012-09-01

    The Advanced Technology Solar Telescope (ATST) will be the largest solar telescope in the world, and will be able to provide the sharpest views ever taken of the solar surface. The telescope has a 4m aperture primary mirror, however due to the off axis nature of the optical layout, the telescope mount has proportions similar to an 8 meter class telescope. The technology normally used in this class of telescope is well understood in the telescope community and has been successfully implemented in numerous projects. The world of large machine tools has developed in a separate realm with similar levels of performance requirement but different boundary conditions. In addition the competitive nature of private industry has encouraged development and usage of more cost effective solutions both in initial capital cost and thru-life operating cost. Telescope mounts move relatively slowly with requirements for high stability under external environmental influences such as wind buffeting. Large machine tools operate under high speed requirements coupled with high application of force through the machine but with little or no external environmental influences. The benefits of these parallel development paths and the ATST system requirements are being combined in the ATST Telescope Mount Assembly (TMA). The process of balancing the system requirements with new technologies is based on the experience of the ATST project team, Ingersoll Machine Tools who are the main contractor for the TMA and MT Mechatronics who are their design subcontractors. This paper highlights a number of these proven technologies from the commercially driven machine tool world that are being introduced to the TMA design. Also the challenges of integrating and ensuring that the differences in application requirements are accounted for in the design are discussed.

  18. USSR Report, Machine Tools and Metalworking Equipment

    DTIC Science & Technology

    2007-11-02

    engineers-technologists. Nevertheless, they must be trained to prepare control programs and handle new generations of NC machine tools and RTK. The... microcomputer -based control system planned for introduc- tion in late 1985. New administrative approaches have also been developed to allow rapid and...PVI-125B starter on single -crankshaft and hydraulic presses. The line is a complex of mechanisms with a controlled linkage. It contains the following

  19. An investigation of chatter and tool wear when machining titanium

    NASA Technical Reports Server (NTRS)

    Sutherland, I. A.

    1974-01-01

    The low thermal conductivity of titanium, together with the low contact area between chip and tool and the unusually high chip velocities, gives rise to high tool tip temperatures and accelerated tool wear. Machining speeds have to be considerably reduced to avoid these high temperatures with a consequential loss of productivity. Restoring this lost productivity involves increasing other machining variables, such as feed and depth-of-cut, and can lead to another machining problem commonly known as chatter. This work is to acquaint users with these problems, to examine the variables that may be encountered when machining a material like titanium, and to advise the machine tool user on how to maximize the output from the machines and tooling available to him. Recommendations are made on ways of improving tolerances, reducing machine tool instability or chatter, and improving productivity. New tool materials, tool coatings, and coolants are reviewed and their relevance examined when machining titanium.

  20. Circular machine design techniques and tools

    SciTech Connect

    Servranckx, R.V.; Brown, K.L.

    1986-04-01

    Some of the basic optics principles involved in the design of circular accelerators such as Alternating Gradient Synchrotrons, Storage and Collision Rings, and Pulse Stretcher Rings are outlined. Typical problems facing a designer are defined, and the main references and computational tools are reviewed that are presently available. Two particular classes of problems that occur typically in accelerator design are listed - global value problems, which affect the control of parameters which are characteristic of the complete closed circular machine, and local value problems. Basic mathematical formulae are given that are considered useful for a first draft of a design. The basic optics building blocks that can be used to formulate an initial machine design are introduced, giving only the elementary properties and transfer matrices only in one transverse plane. Solutions are presented for some first-order and second-order design problems. (LEW)

  1. USSR Report: Machine Tools and Metalworking Equipment.

    DTIC Science & Technology

    2007-11-02

    Semiautomatic Machines"^] fText"] The automatic nonsynchronous LA-1 line is designed to assemble four modifications of brake valves. The products are...size linear angular measuring tool. A sliding caliper up to two meters long, a micrometer of one-half meter and more. How many of them are piled up...required a large-size vernier caliper , literally for only a few days. It used to take a month to find out who had one when we needed to borrow one

  2. New Rock Abrasivity Test Method for Tool Life Assessments on Hard Rock Tunnel Boring: The Rolling Indentation Abrasion Test (RIAT)

    NASA Astrophysics Data System (ADS)

    Macias, F. J.; Dahl, F.; Bruland, A.

    2016-05-01

    The tunnel boring machine (TBM) method has become widely used and is currently an important presence within the tunnelling industry. Large investments and high geological risk are involved using TBMs, and disc cutter consumption has a great influence on performance and cost, especially in hard rock conditions. Furthermore, reliable cutter life assessments facilitate the control of risk as well as avoiding delays and budget overruns. Since abrasive wear is the most common process affecting cutter consumption, good laboratory tests for rock abrasivity assessments are needed. A new abrasivity test method by rolling disc named Rolling Indentation Abrasion Test (RIAT) has been developed. The goal of the new test design and procedure is to reproduce wear behaviour on hard rock tunnel boring in a more realistic way than the traditionally used methods. Wear by rolling contact on intact rock samples is introduced and several rock types, covering a wide rock abrasiveness range, have been tested by RIAT. The RIAT procedure indicates a great ability of the testing method to assess abrasive wear on rolling discs. In addition and to evaluate the newly developed RIAT test method, a comprehensive laboratory testing programme including the most commonly used abrasivity test methods and the mineral composition were carried out. Relationships between the achieved results from conventional testing and RIAT results have been analysed.

  3. 13. TOOL ROOM SHOWING W. ROBERTSON MACHINE & FOUNDRY CO. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. TOOL ROOM SHOWING W. ROBERTSON MACHINE & FOUNDRY CO. NO. 5 POWER HACKSAW (FOREGROUND) AND WELLS METAL BAND SAW (BACKGROUND). VIEW SOUTHEAST - Oldman Boiler Works, Office/Machine Shop, 32 Illinois Street, Buffalo, Erie County, NY

  4. Development of CAM System for Multi-Tasking Machine Tools

    NASA Astrophysics Data System (ADS)

    Kubota, Koji; Kotani, Takashi; Nakamoto, Keiichi; Ishida, Tohru; Takeuchi, Yoshimi

    Multi-tasking machine tools are very useful to manufacture complicated workpiece efficiently. However, it is very difficult to generate NC data when an operator uses multi-tasking machine tools. Currently, there are some CAM systems for multi-tasking machine tools. However, there are such problems as the manual allocation of parts to generate tool paths, the difficulty of self-interference recognition without a simulator, and so on. Therefore, this study deals with the development of CAM system which can recognize part configurations, calculate tool paths automatically for turning and milling operations, and sort them in machining order, based on 3-D CAD data of workpieces.

  5. Interpolator for numerically controlled machine tools

    DOEpatents

    Bowers, Gary L.; Davenport, Clyde M.; Stephens, Albert E.

    1976-01-01

    A digital differential analyzer circuit is provided that depending on the embodiment chosen can carry out linear, parabolic, circular or cubic interpolation. In the embodiment for parabolic interpolations, the circuit provides pulse trains for the X and Y slide motors of a two-axis machine to effect tool motion along a parabolic path. The pulse trains are generated by the circuit in such a way that parabolic tool motion is obtained from information contained in only one block of binary input data. A part contour may be approximated by one or more parabolic arcs. Acceleration and initial velocity values from a data block are set in fixed bit size registers for each axis separately but simultaneously and the values are integrated to obtain the movement along the respective axis as a function of time. Integration is performed by continual addition at a specified rate of an integrand value stored in one register to the remainder temporarily stored in another identical size register. Overflows from the addition process are indicative of the integral. The overflow output pulses from the second integration may be applied to motors which position the respective machine slides according to a parabolic motion in time to produce a parabolic machine tool motion in space. An additional register for each axis is provided in the circuit to allow "floating" of the radix points of the integrand registers and the velocity increment to improve position accuracy and to reduce errors encountered when the acceleration integrand magnitudes are small when compared to the velocity integrands. A divider circuit is provided in the output of the circuit to smooth the output pulse spacing and prevent motor stall, because the overflow pulses produced in the binary addition process are spaced unevenly in time. The divider has the effect of passing only every nth motor drive pulse, with n being specifiable. The circuit inputs (integrands, rates, etc.) are scaled to give exactly n times the

  6. The influence of vibrations on surface roughness formed during precision boring

    NASA Astrophysics Data System (ADS)

    Korzeniewski, Dariusz; Znojkiewicz, Natalia

    2017-01-01

    In this paper, the analysis of vibrations on surface roughness generated during boring with the application of the conventional boring tool and one with the damper is presented. The experiments included the measurement of vibration accelerations carried out with the piezoelectric sensor, as well as the evaluation of surface roughness parameters after each machining pass. The obtained results reveal that in the investigated range, no stability loss was found. Furthermore, the growth of the rotational speed induces the increase of vibration level, as well as the growth of the differences between the vibration values generated during boring with the conventional tool and one equipped with damper. Vibrations have also the direct influence on the machined surface roughness. In case of the tool equipped with the damper, the tool's overhang L had more intense influence than rotational speed n. However, for the conventional boring tool this dependency was unequivocal.

  7. [Research on infrared safety protection system for machine tool].

    PubMed

    Zhang, Shuan-Ji; Zhang, Zhi-Ling; Yan, Hui-Ying; Wang, Song-De

    2008-04-01

    In order to ensure personal safety and prevent injury accident in machine tool operation, an infrared machine tool safety system was designed with infrared transmitting-receiving module, memory self-locked relay and voice recording-playing module. When the operator does not enter the danger area, the system has no response. Once the operator's whole or part of body enters the danger area and shades the infrared beam, the system will alarm and output an control signal to the machine tool executive element, and at the same time, the system makes the machine tool emergency stop to prevent equipment damaged and person injured. The system has a module framework, and has many advantages including safety, reliability, common use, circuit simplicity, maintenance convenience, low power consumption, low costs, working stability, easy debugging, vibration resistance and interference resistance. It is suitable for being installed and used in different machine tools such as punch machine, pour plastic machine, digital control machine, armor plate cutting machine, pipe bending machine, oil pressure machine etc.

  8. Optical system for the calibration and verification of correct axis positioning in medium-big sized milling boring machines

    NASA Astrophysics Data System (ADS)

    Mocellin, M.; Fedel, M.; Cocola, L.; Casarin, R.; Poletto, L.

    2015-05-01

    An optical system for the automatic recalibration of large machine tools during the machining process has been developed. The system provides an error signal during operation in order to compensate for structural deformations of axis and sliding parts. Those signals are used to reach a global positioning error below 50 microns on 3-axis translation stages, having range of several meters. One collimated diode laser beam has been mounted to the machining table reference system. Three resistive-type 2D-position-sensing devices are used to locate the beam on each axis. Before the first two sensors in the optical path, the beam is split by a wedge pentaprism in two secondary beams. The first one propagates linearly along the sensor for the displacement measurement. The second one is deflected with a fixed 90° angle and defines the sampling direction of the next axis. By duplicating the system using a second pentaprism on the latter deflected beam, three axis are monitored. In order to avoid any active electronic devises on the milling head, a passive corner cube is placed on the side of the head. Laser beam is then back reflected on a final position-sensitive sensor mounted in proximity of the second pentaprism. Additional channels consisting in laser beams back-reflected by mirrors on similar position sensing devices were used to acquire angular measurements as well. The tests performed on the prototype demonstrate the capability of mapping the actual deviations from the ideal linear translation with an error of 25 um along the full axis travel.

  9. Emulation of multi-axis numerically controlled machine tools

    SciTech Connect

    Burd, W.C.

    1983-04-01

    The MULTAX-PLOT program provides a method for verification of numerical control part programs. Combined with other tools, such as postprocessor listings and center line (CL) pen plots generated from the CL data files, the interactive MULTAX-PLOT program provides the machinist, the parts programmer and the postprocessor implementor a tool to visualize and troubleshoot machining commands. The MULTAX-PLOT program fills a significant void in the numerically controlled (NC) machining process. The center line pen plots are made from the CL data by one postprocessor, whereas the machine command file is generated by a different postprocessor. These two postprocessors may not produce identical results. However, the MULTAX-PLOT program displays the data from the machine tool's command file that will actually drive the machine tool. The principle benefits of the MULTAX-PLOT program are: A reduction in verification times by the system programmers, the NC parts programmers and the machnists; An early error detection method that reduces possible machine tool damage and scrapped parts; and Improved machine tool utilization. MULTAX-PLOT has been implemented and has aided in the development of two multi-axis postprocessors. It has proved to be a powerful diagnostic tool for the postprocessor implementor. The parts programmers and machinists have had favorable results with their initial use of MULTAX-PLOT for verification. However, the full potential of MULTAX-PLOT will be realized as terminals are installed at the NC machine tools.

  10. Market for multiaxis laser machine tools

    NASA Astrophysics Data System (ADS)

    Ream, Stanley L.

    1991-03-01

    While it's true that this is an exciting topic, it niay be more exciting than profitable, but it certainly has captured the attention of a lot of us laser folks, and it keeps growing almost because it wants to. First of all let me comment briefly with a word from our sponsor that GE Fanuc is one of the several ways the Fanuc laser product gets into the United States. We market it, GM Fanuc also markets it, and of course it shows up on Japanese machine tool built products. The information in this little presentation came from discussions with you folks wherever possible. In some cases I was unable to make contact with the horse's mouth as it were, but we got roundabout information so it's not gospel, but it's close. We've also had some updated information at the show here updated rumors maybe that suggest that some of the numbers may be high or low. I think in the aggregate it's not too far off.

  11. Linear positioning laser calibration setup of CNC machine tools

    NASA Astrophysics Data System (ADS)

    Sui, Xiulin; Yang, Congjing

    2002-10-01

    The linear positioning laser calibration setup of CNC machine tools is capable of executing machine tool laser calibraiotn and backlash compensation. Using this setup, hole locations on CNC machien tools will be correct and machien tool geometry will be evaluated and adjusted. Machien tool laser calibration and backlash compensation is a simple and straightforward process. First the setup is to 'find' the stroke limits of the axis. Then the laser head is then brought into correct alignment. Second is to move the machine axis to the other extreme, the laser head is now aligned, using rotation and elevation adjustments. Finally the machine is moved to the start position and final alignment is verified. The stroke of the machine, and the machine compensation interval dictate the amount of data required for each axis. These factors determine the amount of time required for a through compensation of the linear positioning accuracy. The Laser Calibrator System monitors the material temperature and the air density; this takes into consideration machine thermal growth and laser beam frequency. This linear positioning laser calibration setup can be used on CNC machine tools, CNC lathes, horizontal centers and vertical machining centers.

  12. Graphite fiber reinforced structure for supporting machine tools

    DOEpatents

    Knight, Jr., Charles E.; Kovach, Louis; Hurst, John S.

    1978-01-01

    Machine tools utilized in precision machine operations require tool support structures which exhibit minimal deflection, thermal expansion and vibration characteristics. The tool support structure of the present invention is a graphite fiber reinforced composite in which layers of the graphite fibers or yarn are disposed in a 0/90.degree. pattern and bonded together with an epoxy resin. The finished composite possesses a low coefficient of thermal expansion and a substantially greater elastic modulus, stiffness-to-weight ratio, and damping factor than a conventional steel tool support utilized in similar machining operations.

  13. Modeling of cumulative tool wear in machining metal matrix composites

    SciTech Connect

    Hung, N.P.; Tan, V.K.; Oon, B.E.

    1995-12-31

    Metal matrix composites (MMCs) are notoriously known for their low machinability because of the abrasive and brittle reinforcement. Although a near-net-shape product could be produced, finish machining is still required for the final shape and dimension. The classical Taylor`s tool life equation that relates tool life and cutting conditions has been traditionally used to study machinability. The turning operation is commonly used to investigate the machinability of a material; tedious and costly milling experiments have to be performed separately; while a facing test is not applicable for the Taylor`s model since the facing speed varies as the tool moves radially. Collecting intensive machining data for MMCs is often difficult because of the constraints on size, cost of the material, and the availability of sophisticated machine tools. A more flexible model and machinability testing technique are, therefore, sought. This study presents and verifies new models for turning, facing, and milling operations. Different cutting conditions were utilized to assess the machinability of MMCs reinforced with silicon carbide or alumina particles. Experimental data show that tool wear does not depend on the order of different cutting speeds since abrasion is the main wear mechanism. Correlation between data for turning, milling, and facing is presented. It is more economical to rank machinability using data for facing and then to convert the data for turning and milling, if required. Subsurface damages such as work-hardened and cracked matrix alloy, and fractured and delaminated particles are discussed.

  14. Study of on-machine error identification and compensation methods for micro machine tools

    NASA Astrophysics Data System (ADS)

    Wang, Shih-Ming; Yu, Han-Jen; Lee, Chun-Yi; Chiu, Hung-Sheng

    2016-08-01

    Micro machining plays an important role in the manufacturing of miniature products which are made of various materials with complex 3D shapes and tight machining tolerance. To further improve the accuracy of a micro machining process without increasing the manufacturing cost of a micro machine tool, an effective machining error measurement method and a software-based compensation method are essential. To avoid introducing additional errors caused by the re-installment of the workpiece, the measurement and compensation method should be on-machine conducted. In addition, because the contour of a miniature workpiece machined with a micro machining process is very tiny, the measurement method should be non-contact. By integrating the image re-constructive method, camera pixel correction, coordinate transformation, the error identification algorithm, and trajectory auto-correction method, a vision-based error measurement and compensation method that can on-machine inspect the micro machining errors and automatically generate an error-corrected numerical control (NC) program for error compensation was developed in this study. With the use of the Canny edge detection algorithm and camera pixel calibration, the edges of the contour of a machined workpiece were identified and used to re-construct the actual contour of the work piece. The actual contour was then mapped to the theoretical contour to identify the actual cutting points and compute the machining errors. With the use of a moving matching window and calculation of the similarity between the actual and theoretical contour, the errors between the actual cutting points and theoretical cutting points were calculated and used to correct the NC program. With the use of the error-corrected NC program, the accuracy of a micro machining process can be effectively improved. To prove the feasibility and effectiveness of the proposed methods, micro-milling experiments on a micro machine tool were conducted, and the results

  15. Volumetric verification of multiaxis machine tool using laser tracker.

    PubMed

    Aguado, Sergio; Samper, David; Santolaria, Jorge; Aguilar, Juan José

    2014-01-01

    This paper aims to present a method of volumetric verification in machine tools with linear and rotary axes using a laser tracker. Beyond a method for a particular machine, it presents a methodology that can be used in any machine type. Along this paper, the schema and kinematic model of a machine with three axes of movement, two linear and one rotational axes, including the measurement system and the nominal rotation matrix of the rotational axis are presented. Using this, the machine tool volumetric error is obtained and nonlinear optimization techniques are employed to improve the accuracy of the machine tool. The verification provides a mathematical, not physical, compensation, in less time than other methods of verification by means of the indirect measurement of geometric errors of the machine from the linear and rotary axes. This paper presents an extensive study about the appropriateness and drawbacks of the regression function employed depending on the types of movement of the axes of any machine. In the same way, strengths and weaknesses of measurement methods and optimization techniques depending on the space available to place the measurement system are presented. These studies provide the most appropriate strategies to verify each machine tool taking into consideration its configuration and its available work space.

  16. Implementing Machine Learning in the PCWG Tool

    SciTech Connect

    Clifton, Andrew; Ding, Yu; Stuart, Peter

    2016-12-13

    The Power Curve Working Group (www.pcwg.org) is an ad-hoc industry-led group to investigate the performance of wind turbines in real-world conditions. As part of ongoing experience-sharing exercises, machine learning has been proposed as a possible way to predict turbine performance. This presentation provides some background information about machine learning and how it might be implemented in the PCWG exercises.

  17. Development of Machine Learning Tools in ROOT

    NASA Astrophysics Data System (ADS)

    Gleyzer, S. V.; Moneta, L.; Zapata, Omar A.

    2016-10-01

    ROOT is a framework for large-scale data analysis that provides basic and advanced statistical methods used by the LHC experiments. These include machine learning algorithms from the ROOT-integrated Toolkit for Multivariate Analysis (TMVA). We present several recent developments in TMVA, including a new modular design, new algorithms for variable importance and cross-validation, interfaces to other machine-learning software packages and integration of TMVA with Jupyter, making it accessible with a browser.

  18. Forbidden Zones for Numerically-Controlled Machine Tools

    NASA Technical Reports Server (NTRS)

    Philpot, D.

    1986-01-01

    Computer-controlled machine tool prevented from striking and damaging protruding members on workpiece by creating forbidden zone in control program. With aid of computer graphics, tool profile and coordinates of forbidden zone digitized and stored in computer memory as part of tool path.

  19. Tool simplifies machining of pipe ends for precision welding

    NASA Technical Reports Server (NTRS)

    Matus, S. T.

    1969-01-01

    Single tool prepares a pipe end for precision welding by simultaneously performing internal machining, end facing, and bevel cutting to specification standards. The machining operation requires only one milling adjustment, can be performed quickly, and produces the high quality pipe-end configurations required to ensure precision-welded joints.

  20. Job Grading Standard for Machine Tool Operator, WG-3431.

    ERIC Educational Resources Information Center

    Civil Service Commission, Washington, DC. Bureau of Policies and Standards.

    The standard covers nonsupervisory work involved in the set up, adjustment, and operation of conventional machine tools to perform machining operations in the manufacture and repair of castings, forgings, or parts from raw stock made of various metals, metal alloys, and other materials. A general description of the job at both the WG-8 and WG-9…

  1. Drill press in foreground is one of few machine tools ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Drill press in foreground is one of few machine tools in operating condition which is still operated occasionally for public demonstrations. - Thomas A. Edison Laboratories, Building No. 5, Main Street & Lakeside Avenue, West Orange, Essex County, NJ

  2. Setting of angles on machine tools speeded by magnetic protractor

    NASA Technical Reports Server (NTRS)

    Vale, L. B.

    1964-01-01

    An adjustable protractor facilitates transference of angles to remote machine tools. It has a magnetic base incorporating a beam which can be adjusted until its shadow coincides with an image on the screen of a projector.

  3. Mississippi Curriculum Framework for Machine Tool Operation/Machine Shop (Program CIP: 48.0503--Machine Shop Assistant). Secondary Programs.

    ERIC Educational Resources Information Center

    Mississippi Research and Curriculum Unit for Vocational and Technical Education, State College.

    This document, which reflects Mississippi's statutory requirement that instructional programs be based on core curricula and performance-based assessment, contains outlines of the instructional units required in local instructional management plans and daily lesson plans for machine tool operation/machine shop I and II. Presented first are a…

  4. Lathe tool bit and holder for machining fiberglass materials

    NASA Technical Reports Server (NTRS)

    Winn, L. E. (Inventor)

    1972-01-01

    A lathe tool and holder combination for machining resin impregnated fiberglass cloth laminates is described. The tool holder and tool bit combination is designed to accommodate a conventional carbide-tipped, round shank router bit as the cutting medium, and provides an infinite number of cutting angles in order to produce a true and smooth surface in the fiberglass material workpiece with every pass of the tool bit. The technique utilizes damaged router bits which ordinarily would be discarded.

  5. Diamond tool machining of materials which react with diamond

    DOEpatents

    Lundin, Ralph L.; Stewart, Delbert D.; Evans, Christopher J.

    1992-01-01

    Apparatus for the diamond machining of materials which detrimentally react with diamond cutting tools in which the cutting tool and the workpiece are chilled to very low temperatures. This chilling halts or retards the chemical reaction between the workpiece and the diamond cutting tool so that wear rates of the diamond tool on previously detrimental materials are comparable with the diamond turning of materials which do not react with diamond.

  6. Diamond tool machining of materials which react with diamond

    DOEpatents

    Lundin, R.L.; Stewart, D.D.; Evans, C.J.

    1992-04-14

    An apparatus is described for the diamond machining of materials which detrimentally react with diamond cutting tools in which the cutting tool and the workpiece are chilled to very low temperatures. This chilling halts or retards the chemical reaction between the workpiece and the diamond cutting tool so that wear rates of the diamond tool on previously detrimental materials are comparable with the diamond turning of materials which do not react with diamond. 1 figs.

  7. Assisting the Tooling and Machining Industry to Become Energy Efficient

    SciTech Connect

    Curry, Bennett

    2016-12-30

    The Arizona Commerce Authority (ACA) conducted an Innovation in Advanced Manufacturing Grant Competition to support and grow southern and central Arizona’s Aerospace and Defense (A&D) industry and its supply chain. The problem statement for this grant challenge was that many A&D machining processes utilize older generation CNC machine tool technologies that can result an inefficient use of resources – energy, time and materials – compared to the latest state-of-the-art CNC machines. Competitive awards funded projects to develop innovative new tools and technologies that reduce energy consumption for older generation machine tools and foster working relationships between industry small to medium-sized manufacturing enterprises and third-party solution providers. During the 42-month term of this grant, 12 competitive awards were made. Final reports have been included with this submission.

  8. USSR Report: Machine Tools and Metalworking Equipment

    DTIC Science & Technology

    1986-01-16

    quality tools and readjustable fixtures f 21 . In the last 10-year period, it was possible to raise essentially the quality, reliability and operating...involves large material expenditures. Another technical innovation is the special ion-nitriding unit with the lovely name " Bulat ". It was installed in...the plant’s tool shop last summer. The Bulat allows the production of wear-resistant, strong and reliable cutting tool components. The capability

  9. NUMERICAL CONTROL OF MACHINE TOOLS, AN INSTRUCTOR'S GUIDE.

    ERIC Educational Resources Information Center

    California State Dept. of Education, Sacramento. Bureau of Industrial Education.

    IN A SUMMER WORKSHOP, JUNIOR COLLEGE INSTRUCTORS AND INDUSTRIAL SUPERVISORS DEVELOPED THIS GUIDE FOR TEACHER USE IN A 3-SEMESTER-HOUR COURSE AT THE JUNIOR COLLEGE LEVEL. THE COURSE OBJECTIVES ARE TO (1) UPGRADE JOURNEYMEN IN MACHINE TOOL OPERATION, MAINTENANCE, AND TOOLING, AND (2) ACQUAINT MANUFACTURING, SUPERVISORY, PLANNING, AND MAINTENANCE…

  10. Hard turning micro-machine tool

    SciTech Connect

    DeVor, Richard E; Adair, Kurt; Kapoor, Shiv G

    2013-10-22

    A micro-scale apparatus for supporting a tool for hard turning comprises a base, a pivot coupled to the base, an actuator coupled to the base, and at least one member coupled to the actuator at one end and rotatably coupled to the pivot at another end. A tool mount is disposed on the at least one member. The at least one member defines a first lever arm between the pivot and the tool mount, and a second lever arm between the pivot and the actuator. The first lever arm has a length that is less than a length of the second lever arm. The actuator moves the tool mount along an arc.

  11. The role of sensors in the accuracy of machine tools

    SciTech Connect

    McClure, E.R.

    1988-07-26

    Accuracy of machine tools is impossible without the assistance of sensors. The original manufacturers employed human senses, especially touch and sight, to enable the human brain to control manufacturing processes. Gradually, manufacturers found artificial means to overcome the limitations of human senses. More recently, manufacturers began to employ artificial means to overcome the limitations of the human brain to effect control of manufacturing processes. The resultant array of sensors and computers, coupled with artificial means to overcome the limitations of human skeletons and muscles is embodied in modern machine tools. The evolution continues, resulting in increasing human capacity to create and replicate products. Machine tools are used to make products, are assembled with products and are products themselves. Consequently, sensors play a role in both the manufacture and the use of machine tools. In order to fully manage the design, manufacture and operation of precise and accurate machine tools, engineers must examine and understand the nature of sources of errors and imperfections. Many errors are not directly measurable, e.g., thermal effects. Consequently, control of such errors requires that engineers base the selection and use of sensors on an understanding of the underlying cause and effect relationship. 15 refs., 4 figs.

  12. Free-face-Assisted Rock Breaking Method Based on the Multi-stage Tunnel Boring Machine (TBM) Cutterhead

    NASA Astrophysics Data System (ADS)

    Geng, Qi; Wei, Zhengying; Meng, Hao; Macias, Francisco Javier; Bruland, Amund

    2016-11-01

    In order to improve the rock breaking efficiency of hard rock tunnel boring, many innovative rock breaking methods have been proposed (e.g., the water jet cutting, the high-power laser cutting, the impact-rotary drilling, and the undercutting method). However, most of the methods are not applicable to TBMs due to some structural reasons. Aiming on this problem, a free-face-assisted rock breaking method based on the multi-stage TBM cutterhead has been proposed. Series of proof-of-concept tests includes (1) the static compression test with vertical free face and (2) the rotary cutting tests in different free surface conditions were designed and carried out. The results show that the rock breaking force and efficiency can be significantly reduced and improved, respectively, with the assistance of the free face, due to the failure of the rock close to the free face is tensile-dominated failure. The influencing distance of the free face in the radial direction is at least 330 mm which covers about 5 disk cutters. Finally, the general structure of a small two-stage cutterhead (4 m in diameter) was tentatively designed in order to provide a possible approach to apply the free-face effect to TBMs.

  13. 25. VIEW OF THE MACHINE TOOL LAYOUT IN ROOMS 244 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    25. VIEW OF THE MACHINE TOOL LAYOUT IN ROOMS 244 AND 296. MACHINES WERE USED FOR STAINLESS STEEL FABRICATION (THE J-LINE). THE ORIGINAL DRAWING HAS BEEN ARCHIVED ON MICROFILM. THE DRAWING WAS REPRODUCED AT THE BEST QUALITY POSSIBLE. LETTERS AND NUMBERS IN THE CIRCLES INDICATE FOOTER AND/OR COLUMN LOCATIONS. - Rocky Flats Plant, General Manufacturing, Support, Records-Central Computing, Southern portion of Plant, Golden, Jefferson County, CO

  14. Critical Technology Assessment of Five Axis Simultaneous Control Machine Tools

    DTIC Science & Technology

    2009-07-01

    assessment, BIS specifically examined: • The application of Export Control Classification Numbers ( ECCN ) 2B001.b.2 and 2B001.c.2 controls and related...availability of certain five axis simultaneous control mills, mill/turns, and machining centers controlled by ECCN 2B001.b.2 (but not grinders controlled by... ECCN 2B001.c.2) exists to China and Taiwan, which both have an indigenous capability to produce five axis simultaneous control machine tools with

  15. Method for producing hard-surfaced tools and machine components

    DOEpatents

    McHargue, C.J.

    1981-10-21

    In one aspect, the invention comprises a method for producing tools and machine components having superhard crystalline-ceramic work surfaces. Broadly, the method comprises two steps: a tool or machine component having a ceramic near-surface region is mounted in ion-implantation apparatus. The region then is implanted with metal ions to form, in the region, a metastable alloy of the ions and said ceramic. The region containing the alloy is characterized by a significant increase in hardness properties, such as microhardness, fracture-toughness, and/or scratch-resistance. The resulting improved article has good thermal stability at temperatures characteristic of typical tool and machine-component uses. The method is relatively simple and reproducible.

  16. Method for producing hard-surfaced tools and machine components

    DOEpatents

    McHargue, Carl J.

    1985-01-01

    In one aspect, the invention comprises a method for producing tools and machine components having superhard crystalline-ceramic work surfaces. Broadly, the method comprises two steps: A tool or machine component having a ceramic near-surface region is mounted in ion-implantation apparatus. The region then is implanted with metal ions to form, in the region, a metastable alloy of the ions and said ceramic. The region containing the alloy is characterized by a significant increase in hardness properties, such as microhardness, fracture-toughness, and/or scratch-resistance. The resulting improved article has good thermal stability at temperatures characteristic of typical tool and machine-component uses. The method is relatively simple and reproducible.

  17. A defect-driven diagnostic method for machine tool spindles.

    PubMed

    Vogl, Gregory W; Donmez, M Alkan

    2015-01-01

    Simple vibration-based metrics are, in many cases, insufficient to diagnose machine tool spindle condition. These metrics couple defect-based motion with spindle dynamics; diagnostics should be defect-driven. A new method and spindle condition estimation device (SCED) were developed to acquire data and to separate system dynamics from defect geometry. Based on this method, a spindle condition metric relying only on defect geometry is proposed. Application of the SCED on various milling and turning spindles shows that the new approach is robust for diagnosing the machine tool spindle condition.

  18. A defect-driven diagnostic method for machine tool spindles

    PubMed Central

    Vogl, Gregory W.; Donmez, M. Alkan

    2016-01-01

    Simple vibration-based metrics are, in many cases, insufficient to diagnose machine tool spindle condition. These metrics couple defect-based motion with spindle dynamics; diagnostics should be defect-driven. A new method and spindle condition estimation device (SCED) were developed to acquire data and to separate system dynamics from defect geometry. Based on this method, a spindle condition metric relying only on defect geometry is proposed. Application of the SCED on various milling and turning spindles shows that the new approach is robust for diagnosing the machine tool spindle condition. PMID:28065985

  19. Laser Alignment Techniques For Simultaneous Machine Tool Geometric Error Detection

    NASA Astrophysics Data System (ADS)

    Ni, J.; Wu, S. M.

    1989-01-01

    An optical measurement system has been developed for the simultaneous detection of multiple geometric error components of machine tools. The system is designed based upon laser alignment techniques where laser beams are used as measurement reference datum. The system can measure simultaneously 5 error components for each moving axis of a machine tool or coordinate measuring machine. They are: two straightness error components, pitch, yaw, and roll errors. Through actual calibration and measurement, the accuracy of the current system is estimated to be 2 µm for straightness measurements and better than 0.05 arcsec for angular error measurements with a 0.5 m offset between a reflecting mirror and a receiving photo sensor.

  20. A Real-Time Tool Positioning Sensor for Machine-Tools

    PubMed Central

    Ruiz, Antonio Ramon Jimenez; Rosas, Jorge Guevara; Granja, Fernando Seco; Honorato, Jose Carlos Prieto; Taboada, Jose Juan Esteve; Serrano, Vicente Mico; Jimenez, Teresa Molina

    2009-01-01

    In machining, natural oscillations, and elastic, gravitational or temperature deformations, are still a problem to guarantee the quality of fabricated parts. In this paper we present an optical measurement system designed to track and localize in 3D a reference retro-reflector close to the machine-tool's drill. The complete system and its components are described in detail. Several tests, some static (including impacts and rotations) and others dynamic (by executing linear and circular trajectories), were performed on two different machine tools. It has been integrated, for the first time, a laser tracking system into the position control loop of a machine-tool. Results indicate that oscillations and deformations close to the tool can be estimated with micrometric resolution and a bandwidth from 0 to more than 100 Hz. Therefore this sensor opens the possibility for on-line compensation of oscillations and deformations. PMID:22408472

  1. A real-time tool positioning sensor for machine-tools.

    PubMed

    Ruiz, Antonio Ramon Jimenez; Rosas, Jorge Guevara; Granja, Fernando Seco; Honorato, Jose Carlos Prieto; Taboada, Jose Juan Esteve; Serrano, Vicente Mico; Jimenez, Teresa Molina

    2009-01-01

    In machining, natural oscillations, and elastic, gravitational or temperature deformations, are still a problem to guarantee the quality of fabricated parts. In this paper we present an optical measurement system designed to track and localize in 3D a reference retro-reflector close to the machine-tool's drill. The complete system and its components are described in detail. Several tests, some static (including impacts and rotations) and others dynamic (by executing linear and circular trajectories), were performed on two different machine tools. It has been integrated, for the first time, a laser tracking system into the position control loop of a machine-tool. Results indicate that oscillations and deformations close to the tool can be estimated with micrometric resolution and a bandwidth from 0 to more than 100 Hz. Therefore this sensor opens the possibility for on-line compensation of oscillations and deformations.

  2. Educational Resources for the Machine Tool Industry. Executive Summary.

    ERIC Educational Resources Information Center

    Texas State Technical Coll. System, Waco.

    This document describes the MASTER (Machine Tool Advanced Skills Educational Resources) program, a geographic partnership of seven of the nation's best 2-year technical and community colleges located in seven states. The project developed and disseminated a national training model for manufacturing processes and new technologies within the…

  3. Portable power tool machines weld joints in field

    NASA Technical Reports Server (NTRS)

    Spier, R. A.

    1966-01-01

    Portable routing machine for cutting precise weld joints required by nonstandard pipe sections used in the field for transfer of cryogenic fluids. This tool is adaptable for various sizes of pipes and has a selection of router bits for different joint configurations.

  4. 100. ARAIII. Operations with drilling tool used in machining of ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    100. ARA-III. Operations with drilling tool used in machining of ML-1 pressure vessel. Receptacle contains filings. July 12, 1963. Ineel photo no. 63-4456. Photographer: Benson. - Idaho National Engineering Laboratory, Army Reactors Experimental Area, Scoville, Butte County, ID

  5. Machine Tool Advanced Skills Technology Program (MAST). Overview and Methodology.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    The Machine Tool Advanced Skills Technology Program (MAST) is a geographical partnership of six of the nation's best two-year colleges located in the six states that have about one-third of the density of metals-related industries in the United States. The purpose of the MAST grant is to develop and implement a national training model to overcome…

  6. Laboratory directed research and development final report: Intelligent tools for on-machine acceptance of precision machined components

    SciTech Connect

    Christensen, N.G.; Harwell, L.D.; Hazelton, A.

    1997-02-01

    On-Machine Acceptance (OMA) is an agile manufacturing concept being developed for machine tools at SNL. The concept behind OMA is the integration of product design, fabrication, and qualification processes by using the machining center as a fabrication and inspection tool. This report documents the final results of a Laboratory Directed Research and Development effort to qualify OMA.

  7. Sequential Indentation Tests to Investigate the Influence of Confining Stress on Rock Breakage by Tunnel Boring Machine Cutter in a Biaxial State

    NASA Astrophysics Data System (ADS)

    Liu, Jie; Cao, Ping; Han, Dongya

    2016-04-01

    The influence of confining stress on rock breakage by a tunnel boring machine cutter was investigated by conducting sequential indentation tests in a biaxial state. Combined with morphology measurements of breaking grooves and an analysis of surface and internal crack propagation between nicks, the effects of maximum confining stress and minimum stress on indentation efficiency, crack propagation and chip formation were investigated. Indentation tests and morphology measurements show that increasing a maximum confining stress will result in increased consumed energy in indentations, enlarged groove volumes and promoted indentation efficiency when the corresponding minimum confining stress is fixed. The energy consumed in indentations will increase with increase in minimum confining stress, however, because of the decreased groove volumes as the minimum confining stress increases, the efficiency will decrease. Observations of surface crack propagation show that more intensive fractures will be induced as the maximum confining stress increases, whereas the opposite occurs for an increase of minimum confining stress. An observation of the middle section, cracks and chips shows that as the maximum confining stress increases, chips tend to form in deeper parts when the minimum confining stress is fixed, whereas they tend to formed in shallower parts as the minimum confining stress increases when the maximum confining stress is fixed.

  8. Vision-based on-machine measurement for CNC machine tool

    NASA Astrophysics Data System (ADS)

    Xia, Ruixue; Han, Jiang; Lu, Rongsheng; Xia, Lian

    2015-02-01

    A vision-based on-machine measurement system (OMM) was developed to improve manufacturing effectiveness. It was based on a visual probe to enable the CNC machine tool itself to act as a coordinate measuring machine (CMM) to inspect a workpiece. The proposed OMM system was composed of a visual probe and two software modules: computer-aided inspection planning (CAIP) module and measurement data processing (MDP) module. The auto-focus function of the visual probe was realized by using astigmatic method. The CAIP module was developed based on a CAD development platform with Open CASCADE as its kernel. The MDP module includes some algorithms for determination of inspection parameters, for example, the chamfered hole was measured through focus variation. The entire system was consequently verified on a CNC milling machine.

  9. Influence of machining parameters on cutting tool life while machining aluminum alloy fly ash composite

    NASA Astrophysics Data System (ADS)

    Rao, C. R. Prakash; chandra, Poorna; Kiran, R.; Asha, P. B.

    2016-09-01

    Metal matrix composites containing fly ash as reinforcement are primarily preferred because these materials possess lower density and higher strength to weight ratio. The metal matrix composites possess hetrogeneous microstructure which is due to the presence of hard ceramic particles. While turning composites, the catastrophic failure of cutting tools is attributed to the presence of hard particles. Selection of optimal cutting conditions for a given machining process and grade of cutting tools are of utmost importance to enhance the tool life during turning operation. Thus the research work was aimed at the experimental investigation of the cutting tool life while machining aluminum alloy composite containing 0-15% fly-ash. The experiments carried out following ISO3685 standards. The carbide inserts of grade K10 and style CGGN120304 were the turning tools. The cutting speed selected was between 200m/min to 500m/min in step of 100m/min, feed of 0.08 & 0.16 mm/revolution and constant depth of cut of 1.0 mm. The experimental results revealed that the performance of K10 grade carbide insert found better while machining composite containing 5% filler, at all cutting speeds and 0.08mm/revolution feed. The failures of carbide tools are mainly due to notch wear followed by built up edge and edge chipping.

  10. Mississippi Curriculum Framework for Machine Tool Operation/Machine Shop and Tool and Die Making Technology Cluster (Program CIP: 48.0507--Tool and Die Maker/Technologist) (Program CIP: 48.0503--Machine Shop Assistant). Postsecondary Programs.

    ERIC Educational Resources Information Center

    Mississippi Research and Curriculum Unit for Vocational and Technical Education, State College.

    This document, which is intended for use by community and junior colleges throughout Mississippi, contains curriculum frameworks for the course sequences in the machine tool operation/machine tool and tool and die making technology programs cluster. Presented in the introductory section are a framework of courses and programs, description of the…

  11. Real-time machine tool chatter identification and control system

    NASA Astrophysics Data System (ADS)

    Zhang, Shilong

    1997-05-01

    Chatter in machining processes is one of the most important factors limiting production rates. In order to suppress machine tool chatter during orthogonal cutting processes, a real time active chatter controller is designed and implemented that is able to adopt to the continuously changing machining parameters. An electro-hydraulic servo system is used to control the movement of the cutting tool. The cutting force, workpiece acceleration, and tool displacement are measured in real time. The transfer function of the workpiece is estimated by using the cutting force and the acceleration of the workpiece. All the digital signal acquisition and processing tasks are performed by a digital signal processor (MicroStar DAP3200a/415). The digital controller is designed such that the servo/actuator dynamics is adjusted to match the workpiece dynamics to suppress chatter. To make the controller adaptive to the changing dynamics of the workpiece, a recursive least square technique is used to identify the workpiece dynamics in real time. The estimated workpiece dynamics parameters are then used in the digital controller to calculate a new servo output, thus controlling the tool movement. Simulations show that chatter can be suppressed successfully by using this method. Experiments agree well with simulations.

  12. Machine Learning: A Crucial Tool for Sensor Design.

    PubMed

    Zhao, Weixiang; Bhushan, Abhinav; Santamaria, Anthony D; Simon, Melinda G; Davis, Cristina E

    2008-12-01

    Sensors have been widely used for disease diagnosis, environmental quality monitoring, food quality control, industrial process analysis and control, and other related fields. As a key tool for sensor data analysis, machine learning is becoming a core part of novel sensor design. Dividing a complete machine learning process into three steps: data pre-treatment, feature extraction and dimension reduction, and system modeling, this paper provides a review of the methods that are widely used for each step. For each method, the principles and the key issues that affect modeling results are discussed. After reviewing the potential problems in machine learning processes, this paper gives a summary of current algorithms in this field and provides some feasible directions for future studies.

  13. Machine Learning: A Crucial Tool for Sensor Design

    PubMed Central

    Zhao, Weixiang; Bhushan, Abhinav; Santamaria, Anthony D.; Simon, Melinda G.; Davis, Cristina E.

    2009-01-01

    Sensors have been widely used for disease diagnosis, environmental quality monitoring, food quality control, industrial process analysis and control, and other related fields. As a key tool for sensor data analysis, machine learning is becoming a core part of novel sensor design. Dividing a complete machine learning process into three steps: data pre-treatment, feature extraction and dimension reduction, and system modeling, this paper provides a review of the methods that are widely used for each step. For each method, the principles and the key issues that affect modeling results are discussed. After reviewing the potential problems in machine learning processes, this paper gives a summary of current algorithms in this field and provides some feasible directions for future studies. PMID:20191110

  14. On the suction drill as an effective tool to get rid of bore debris in a narrow deep borehole

    NASA Astrophysics Data System (ADS)

    Faßwald, J.; Kömle, N.; Bentley, M.

    2011-10-01

    In this experimental study a novel method for the removal of bore debris from narrow and deep boreholes is described. The idea is to use a constant flow of inert gas (e.g. N2) to transport the fine bore debris produced by a drill head to the surface and thereby clear the bore hole from the solid material. A theoretical study [1] has previously predicted that it should be possible to construct a system able to transport particles in the micrometer to millimeter range along the vertical direction over many meters - without consuming unreasonable amounts of gas.Such a system could be of great interest for drilling and sampling on the Moon, Mars and small bodies. In order to verify this statement experimentally, a series of laboratory tests was performed. The experimental setup consists of the following main components: (i) a gas regulation system allowing accurate measurement and control of the inlet gas flux and (ii) a device representing the suction drill. The "drill" consists of a 45 cm long Plexiglas sheath within which a central metal tube leads gas to the bottom of a (simulated) borehole, where it is diverted through thin outlet openings to flow back up the tube, driving out debris particles as it does so. Experiments with two particular sample materials were performed, namely (i) glass beads with a size range of 0.25 mm - 0.50 mm and (ii) the standardised lunar analog material JSC-1A, which is a milled basaltic lava with an average particle size of about 0.1 mm. In both cases the suction mechanism under vacuum worked very well and the theoretical predictions were largely confirmed. Similar results were obtained for JSC-1A samples and glass beads, although in case of the lunar analog material adhesive forces among the irregular particles might hinder the transport. The conclusion from our experiments is that suction of particles from deep bore holes is an effective method and needs rather moderate resources of gas supply. Thus it may be better suited for

  15. Editing of EIA coded, numerically controlled, machine tool tapes

    NASA Technical Reports Server (NTRS)

    Weiner, J. M.

    1975-01-01

    Editing of numerically controlled (N/C) machine tool tapes (8-level paper tape) using an interactive graphic display processor is described. A rapid technique required for correcting production errors in N/C tapes was developed using the interactive text editor on the IMLAC PDS-ID graphic display system and two special programs resident on disk. The correction technique and special programs for processing N/C tapes coded to EIA specifications are discussed.

  16. Method and apparatus for characterizing and enhancing the dynamic performance of machine tools

    SciTech Connect

    Barkman, William E; Babelay, Jr., Edwin F

    2013-12-17

    Disclosed are various systems and methods for assessing and improving the capability of a machine tool. The disclosure applies to machine tools having at least one slide configured to move along a motion axis. Various patterns of dynamic excitation commands are employed to drive the one or more slides, typically involving repetitive short distance displacements. A quantification of a measurable merit of machine tool response to the one or more patterns of dynamic excitation commands is typically derived for the machine tool. Examples of measurable merits of machine tool performance include dynamic one axis positional accuracy of the machine tool, dynamic cross-axis stability of the machine tool, and dynamic multi-axis positional accuracy of the machine tool.

  17. Integrated simulation method for interaction between manufacturing process and machine tool

    NASA Astrophysics Data System (ADS)

    Chen, Wanqun; Huo, Dehong; Xie, Wenkun; Teng, Xiangyu; Zhang, Jiayi

    2016-10-01

    The interaction between the machining process and the machine tool (IMPMT) plays an important role on high precision components manufacturing. However, most researches are focused on the machining process or the machine tool separately, and the interaction between them has been always overlooked. In this paper, a novel simplified method is proposed to realize the simulation of IMPMT by combining use the finite element method and state space method. In this method, the transfer function of the machine tool is built as a small state space. The small state space is obtained from the complicated finite element model of the whole machine tool. Furthermore, the control system of the machine tool is integrated with the transfer function of the machine tool to generate the cutting trajectory. Then, the tool tip response under the cutting force is used to predict the machined surface. Finally, a case study is carried out for a fly-cutting machining process, the dynamic response analysis of an ultra-precision fly-cutting machine tool and the machined surface verifies the effectiveness of this method. This research proposes a simplified method to study the IMPMT, the relationships between the machining process and the machine tool are established and the surface generation is obtained.

  18. 76 FR 27668 - ASC Machine Tools, Inc., Spokane Valley, WA; Notice of Negative Determination on Reconsideration

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-12

    ... Employment and Training Administration ASC Machine Tools, Inc., Spokane Valley, WA; Notice of Negative... Regarding Application for Reconsideration for the workers and former workers of ASC Machine Tools, Inc... adjustment assistance for workers and former workers of ASC Machine Tools, Inc., Spokane Valley,...

  19. KEY COMPARISON: Final report on CCL-K6: Calibration of coordinate measuring machine two-dimensional artifacts (ball & bore plates)

    NASA Astrophysics Data System (ADS)

    Viliesid, Miguel

    2009-01-01

    The Mutual Recognition Arrangement of the CIPM indicates that a metrological equivalence of national measurement standards and calibration certificates issued by national metrology institutes (NMIs) should be established by a set of key comparisons chosen and organized by the Consultative Committees of the Comité Internationale des Poids et Mesures on key techniques. The CCL (Comité Consultative de Longueur), identified several key comparisons in the field of dimensional metrology. In particular, it decided that a coordinate measuring machine (CMM) two-dimensional (2-D) artifact should be carried out. CENAM (Centro Nacional de Metrología) was designated as pilot laboratory and NMIs of signatories of the Metre Convention were invited to participate. The comparison is aimed to support the Calibration and Measurement Capabilities (CMCs) claims of NMIs for CMM 2-D standards calibration. Twelve NMIs from four Regional Metrology Organizations finished the comparison and one withdrew. The final participants were as follows: NMIA (CSIRO), Australia INMS-NRC, Canada NIM, China CMI, Czech Republic BNM-LNE, France PTB, Germany NMIJ (NRLM), Japan NMi, Netherlands VNIIM, Russia NPL, United Kingdom NIST, USA (1) CENAM, Mexico (1). A Draft B report was circulated among the participants and, after review and approval by all of the participants, it became the final report. It comprises all the information about the comparison: the measurement results, the choice of a Key Comparison Reference Value, the estimation of its uncertainty, the performance of each participant with respect to this value and the Birge ratio for each measurand of the two artifacts. It was decided afterwards at CCL that the exercise be classed as a supplementary comparison but the reference of CCL-K6 was kept. In an Appendix the equivalences of all measurands of each laboratory with respect to the reference value are reported for both artifacts, as well as the pairwise equivalences between laboratories for

  20. Experimental Choice of Suitable Cutting Tool for Machining of Plastic

    NASA Astrophysics Data System (ADS)

    Sokova, Dagmar; Cep, Robert; Cepova, Lenka; Kocifajova, Simona

    2014-12-01

    In today's competitive times overall development of the technology is moving somewhere further, including automotive industry, which went toward relieving material. One of the many materials which are applied in the automotive industry, are polymers. The aim of the article was to test three different types of cutters for machining material group N - nonferrous metals. The article was tested three different types of cutters from different vendors on electro material SKLOTEXTIT G 11 and samples size 12x100x500mm. The entire experiment was conducted in a company Slavík- Technické plasty on the machine tool SCM RECORD 220. In the conclusion are technical-evaluation, experimental results and conclusions for company.

  1. Method and apparatus for characterizing and enhancing the functional performance of machine tools

    SciTech Connect

    Barkman, William E; Babelay, Jr., Edwin F; Smith, Kevin Scott; Assaid, Thomas S; McFarland, Justin T; Tursky, David A; Woody, Bethany; Adams, David

    2013-04-30

    Disclosed are various systems and methods for assessing and improving the capability of a machine tool. The disclosure applies to machine tools having at least one slide configured to move along a motion axis. Various patterns of dynamic excitation commands are employed to drive the one or more slides, typically involving repetitive short distance displacements. A quantification of a measurable merit of machine tool response to the one or more patterns of dynamic excitation commands is typically derived for the machine tool. Examples of measurable merits of machine tool performance include workpiece surface finish, and the ability to generate chips of the desired length.

  2. On Electro Discharge Machining of Inconel 718 with Hollow Tool

    NASA Astrophysics Data System (ADS)

    Rajesha, S.; Sharma, A. K.; Kumar, Pradeep

    2012-06-01

    Inconel 718 is a nickel-based alloy designed for high yield, tensile, and creep-rupture properties. This alloy has been widely used in jet engines and high-speed airframe parts in aeronautic application. In this study, electric discharge machining (EDM) process was used for machining commercially available Inconel 718. A copper electrode with 99.9% purity having tubular cross section was employed to machine holes of 20 mm height and 12 mm diameter on Inconel 718 workpieces. Experiments were planned using response surface methodology (RSM). Effects of five major process parameters—pulse current, duty factor, sensitivity control, gap control, and flushing pressure on the process responses—material removal rate (MRR) and surface roughness (SR) have been discussed. Mathematical models for MRR and SR have been developed using analysis of variance. Influences of process parameters on tool wear and tool geometry have been presented with the help of scanning electron microscope (SEM) micrographs. Analysis shows significant interaction effect of pulse current and duty factor on MRR yielding a wide range from 14.4 to 22.6 mm3/min, while pulse current remains the most contributing factor with approximate changes in the MRR and SR of 48 and 37%, respectively, corresponding to the extreme values considered. Interactions of duty factor and flushing pressure yield a minimum surface roughness of 6.2 μm. The thickness of the sputtered layer and the crack length were found to be functions of pulse current. The hollow tool gets worn out on both the outer and the inner edges owing to spark erosion as well as abrasion due to flow of debris.

  3. Universal Tool Grinder Operator Instructor's Guide. Part of Single-Tool Skills Program Machine Industries Occupations.

    ERIC Educational Resources Information Center

    New York State Education Dept., Albany. Div. of Curriculum Development.

    The document is an instructor's guide for a course on universal tool grinder operation. The course is designed to train people in making complicated machine setups and precision in the grinding operations and, although intended primarily for adult learners, it can be adapted for high school use. The guide is divided into three parts: (1) the…

  4. Reducing maintenance costs in agreement with CNC machine tools reliability

    NASA Astrophysics Data System (ADS)

    Ungureanu, A. L.; Stan, G.; Butunoi, P. A.

    2016-08-01

    Aligning maintenance strategy with reliability is a challenge due to the need to find an optimal balance between them. Because the various methods described in the relevant literature involve laborious calculations or use of software that can be costly, this paper proposes a method that is easier to implement on CNC machine tools. The new method, called the Consequence of Failure Analysis (CFA) is based on technical and economic optimization, aimed at obtaining a level of required performance with minimum investment and maintenance costs.

  5. Machine tool accuracy characterization workshops. Final report, May 5, 1992--November 5 1993

    SciTech Connect

    1995-01-06

    The ability to assess the accuracy of machine tools is required by both tool builders and users. Builders must have this ability in order to predict the accuracy capability of a machine tool for different part geometry`s, to provide verifiable accuracy information for sales purposes, and to locate error sources for maintenance, troubleshooting, and design enhancement. Users require the same ability in order to make intelligent choices in selecting or procuring machine tools, to predict component manufacturing accuracy, and to perform maintenance and troubleshooting. In both instances, the ability to fully evaluate the accuracy capabilities of a machine tool and the source of its limitations is essential for using the tool to its maximum accuracy and productivity potential. This project was designed to transfer expertise in modern machine tool accuracy testing methods from LLNL to US industry, and to educate users on the use and application of emerging standards for machine tool performance testing.

  6. Tool wear of a single-crystal diamond tool in nano-groove machining of a quartz glass plate

    NASA Astrophysics Data System (ADS)

    Yoshino, Masahiko; Nakajima, Satoshi; Terano, Motoki

    2015-12-01

    Tool wear characteristics of a diamond tool in ductile mode machining are presented in this paper. Nano-groove machining of a quartz glass plate was conducted to examine the tool wear rate of a single-crystal diamond tool. Effects of lubrication on the tool wear rate were also evaluated. A numerical simulation technique was developed to evaluate the tool temperature and normal stress acting on the wear surface. From the simulation results it was found that the tool temperature does not increase during the machining experiment. It is also demonstrated that tool wear is attributed to the abrasive wear mechanism, but the effect of the adhesion wear mechanism is minor in nano-groove machining. It is found that the tool wear rate is reduced by using water or kerosene as a lubricant.

  7. Machinability of Green Powder Metallurgy Components: Part I. Characterization of the Influence of Tool Wear

    NASA Astrophysics Data System (ADS)

    Robert-Perron, Etienne; Blais, Carl; Pelletier, Sylvain; Thomas, Yannig

    2007-06-01

    The green machining process is an interesting approach for solving the mediocre machining behavior of high-performance powder metallurgy (PM) steels. This process appears as a promising method for extending tool life and reducing machining costs. Recent improvements in binder/lubricant technologies have led to high green strength systems that enable green machining. So far, tool wear has been considered negligible when characterizing the machinability of green PM specimens. This inaccurate assumption may lead to the selection of suboptimum cutting conditions. The first part of this study involves the optimization of the machining parameters to minimize the effects of tool wear on the machinability in turning of green PM components. The second part of our work compares the sintered mechanical properties of components machined in green state with other machined after sintering.

  8. 76 FR 5832 - International Business Machines (IBM), Software Group Business Unit, Optim Data Studio Tools QA...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-02-02

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF LABOR Employment and Training Administration International Business Machines (IBM), Software Group Business Unit... at International Business Machines (IBM), Software Group Business Unit, Optim Data Studio Tools...

  9. Active chatter control system for long-overhang boring bars

    NASA Astrophysics Data System (ADS)

    Browning, Douglas R.; Golioto, Igor; Thompson, Norman B.

    1997-05-01

    Some machining processes, such as boring, have been historically limited by excessive bar vibration, often resulting in poor surface finish and reduced tool life. A unique boring bar system has been developed to suppress bar vibration, or chatter, during machining using active control technology. Metal cutting test programs have shown proven, repeatable performance on hard-to-cut, aircraft industry high-temperature nickel alloys as well as more easily cut carbon steels. Critical bar length-to-diameter (L/D) ratios, depths-of-cuts, feed rates and cutting speeds far exceed those attainable from the best available passively-damped boring bars. This industry-ready system consists of three principle subsystems: active clamp, instrumented bar, and control electronics. The active clamp is a lathe-mountable body capable of supporting bars of varying sizes and articulating them in orthogonal directions from the base of the bar shank. The instrumented bar consists of a steel shank, standard insert head and imbedded accelerometers. Wire harnesses from both the bar and clamp connect to control electronics comprised of highly-efficient switched- capacitor amplifiers that drive the piezoelectric actuators, sensor signal conditioning, a PC-based program manager and two 32-bit floating-point DSPs. The program manager code runs on the host PC and distributes system identification and control functions to the two DSPs. All real-time signal processing is based on the principles of adaptive filter minimization. For the described system, cutting performance has extended existing chatter thresholds (cutting parameter combinations) for nickel alloys by as much as 400% while maintaining precision surface finish on the machined part. Bar L/D ratios as high as 11 have enabled deep boring operations on nickel workpieces that otherwise could not be performed free of chatter.

  10. Prospects for chaos control of machine tool chatter

    SciTech Connect

    Hively, L.M.; Protopopescu, V.A.; Clapp, N.E.; Daw, C.S.

    1998-06-01

    The authors analyze the nonlinear tool-part dynamics during turning of stainless steel in the nonchatter and chatter regimes, toward the ultimate objective of chatter control. Their previous work analyzed tool acceleration in three dimensions at four spindle speeds. In the present work, the authors analyze the machining power and obtain nonlinear measures of this power. They also calculate the cycle-to-cycle energy for the turning process. Return maps for power cycle times do not reveal fixed points or (un)stable manifolds. Energy return maps do display stable and unstable directions (manifolds) to and from an unstable period-1 orbit, which is the dominant periodicity. Both nonchatter and chatter dynamics have the unusual feature of arriving at the unstable period-1 fixed point and departing from that fixed point of the energy return map in a single step. This unusual feature makes chaos maintenance, based on the well-known Ott-Grebogi-Yorke scheme, a very difficult option for chatter suppression. Alternative control schemes, such as synchronization of the tool-part motion to prerecorded nonchatter dynamics or dynamically damping the period-1 motion, are briefly discussed.

  11. Identification of kinematic errors of five-axis machine tool trunnion axis from finished test piece

    NASA Astrophysics Data System (ADS)

    Zhang, Ya; Fu, Jianzhong; Chen, Zichen

    2014-09-01

    Compared with the traditional non-cutting measurement, machining tests can more accurately reflect the kinematic errors of five-axis machine tools in the actual machining process for the users. However, measurement and calculation of the machining tests in the literature are quite difficult and time-consuming. A new method of the machining tests for the trunnion axis of five-axis machine tool is proposed. Firstly, a simple mathematical model of the cradle-type five-axis machine tool was established by optimizing the coordinate system settings based on robot kinematics. Then, the machining tests based on error-sensitive directions were proposed to identify the kinematic errors of the trunnion axis of cradle-type five-axis machine tool. By adopting the error-sensitive vectors in the matrix calculation, the functional relationship equations between the machining errors of the test piece in the error-sensitive directions and the kinematic errors of C-axis and A-axis of five-axis machine tool rotary table was established based on the model of the kinematic errors. According to our previous work, the kinematic errors of C-axis can be treated as the known quantities, and the kinematic errors of A-axis can be obtained from the equations. This method was tested in Mikron UCP600 vertical machining center. The machining errors in the error-sensitive directions can be obtained by CMM inspection from the finished test piece to identify the kinematic errors of five-axis machine tool trunnion axis. Experimental results demonstrated that the proposed method can reduce the complexity, cost, and the time consumed substantially, and has a wider applicability. This paper proposes a new method of the machining tests for the trunnion axis of five-axis machine tool.

  12. Multi-sensor Doppler radar for machine tool collision detection

    NASA Astrophysics Data System (ADS)

    Wächter, T. J.; Siart, U.; Eibert, T. F.; Bonerz, S.

    2014-11-01

    Machine damage due to tool collisions is a widespread issue in milling production. These collisions are typically caused by human errors. A solution for this problem is proposed based on a low-complexity 24 GHz continuous wave (CW) radar system. The developed monitoring system is able to detect moving objects by evaluating the Doppler shift. It combines incoherent information from several spatially distributed Doppler sensors and estimates the distance between an object and the sensors. The specially designed compact prototype contains up to five radar sensor modules and amplifiers yet fits into the limited available space. In this first approach we concentrate on the Doppler-based positioning of a single moving target. The recorded signals are preprocessed in order to remove noise and interference from the machinery hall. We conducted and processed system measurements with this prototype. The Doppler frequency estimation and the object position obtained after signal conditioning and processing with the developed algorithm were in good agreement with the reference coordinates provided by the machine's control unit.

  13. 38. METAL WORKING TOOLS AND MACHINES ADJACENT TO THE CIRCA ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    38. METAL WORKING TOOLS AND MACHINES ADJACENT TO THE CIRCA 1900 MICHIGAN MACHINERY MFG. CO. PUNCH PRESS NEAR THE CENTER OF THE FACTORY BUILDING. AT THE LEFT FOREGROUND IS A MOVABLE TIRE BENDER FOR SHAPING ELI WINDMILL WHEEL RIMS. AT THE CENTER IS A FLOOR-MOUNTED CIRCA 1900 SNAG GRINDER OF THE TYPE USED FOR SMOOTHING ROUGH CASTINGS. ON THE WHEELED WORK STATION IS A SUNNEN BUSHING GRINDER, BEHIND WHICH IS A TRIPOD CHAIN VICE. IN THE CENTER BACKGROUND IS A WOODEN CHEST OF DRAWERS WHICH CONTAINS A 'RAG DRAWER' STILL FILLED WITH CLOTH RAGS PLACED IN THE FACTORY BUILDING AT THE INSISTENCE OF LOUISE (MRS. ARTHUR) KREGEL FOR THE CONVENIENCE AND CLEANLINESS OF WORKERS. IN THE LEFT BACKGROUND IS A CIRCA 1900 CROSS-CUTOFF CIRCULAR SAW. - Kregel Windmill Company Factory, 1416 Central Avenue, Nebraska City, Otoe County, NE

  14. 21. INTERIOR VIEW OF THE MACHINE SHOP LOOKING SOUTH. FROM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    21. INTERIOR VIEW OF THE MACHINE SHOP LOOKING SOUTH. FROM LEFT TO RIGHT, PULLEY'S ABOVE FOR THE LATHE BELOW, ENTRANCE TO THE ELECTRICAL MOTOR ROOM, BORING MACHINE, PLANER, TOOL, BENCH AGAINST THE BACK WALL, DOORWAY INTO THE ANNEX, LONG LATHE. WOOD STOVE IN THE FOREGROUND RIGHT. - Standard Gold Mill, East of Bodie Creek, Northeast of Bodie, Bodie, Mono County, CA

  15. A new deformation measurement method for heavy-duty machine tool base by multipoint distributed FBG sensors

    NASA Astrophysics Data System (ADS)

    Li, Ruiya; Tan, Yuegang; Liu, Yi; Zhou, Zude; Liu, Mingyao

    2015-10-01

    The deformation of machine tool base is one of main error elements of heavy-duty CNC machine tool. A new deformation measurement method for heavy-duty machine tool base by multipoint distributed FBG sensors is developed in this study. Experiment is implemented on a real moving beam gantry machine tool. 16 FBG strain sensors are installed on the side-surface of the machine tool base. Moving the machine tool column to different positions, varying strain signals are collected. The testing results show that this distributed measurement method based on FBG sensors can effectively detect the deformation of the machine tool base. The largest deflection in vertical direction (axis Z) can be 75μm. This work is of great significance to the structure optimizing of machine tool base and real-time error compensation of heavy-duty CNC machine tool.

  16. Effects of machining parameters on tool life and its optimization in turning mild steel with brazed carbide cutting tool

    NASA Astrophysics Data System (ADS)

    Dasgupta, S.; Mukherjee, S.

    2016-09-01

    One of the most significant factors in metal cutting is tool life. In this research work, the effects of machining parameters on tool under wet machining environment were studied. Tool life characteristics of brazed carbide cutting tool machined against mild steel and optimization of machining parameters based on Taguchi design of experiments were examined. The experiments were conducted using three factors, spindle speed, feed rate and depth of cut each having three levels. Nine experiments were performed on a high speed semi-automatic precision central lathe. ANOVA was used to determine the level of importance of the machining parameters on tool life. The optimum machining parameter combination was obtained by the analysis of S/N ratio. A mathematical model based on multiple regression analysis was developed to predict the tool life. Taguchi's orthogonal array analysis revealed the optimal combination of parameters at lower levels of spindle speed, feed rate and depth of cut which are 550 rpm, 0.2 mm/rev and 0.5mm respectively. The Main Effects plot reiterated the same. The variation of tool life with different process parameters has been plotted. Feed rate has the most significant effect on tool life followed by spindle speed and depth of cut.

  17. Coupling for joining a ball nut to a machine tool carriage

    DOEpatents

    Gerth, Howard L.

    1979-01-01

    The present invention relates to an improved coupling for joining a lead screw ball nut to a machine tool carriage. The ball nut is coupled to the machine tool carriage by a plurality of laterally flexible bolts which function as hinges during the rotation of the lead screw for substantially reducing lateral carriage movement due to wobble in the lead screw.

  18. Advancing Research in Second Language Writing through Computational Tools and Machine Learning Techniques: A Research Agenda

    ERIC Educational Resources Information Center

    Crossley, Scott A.

    2013-01-01

    This paper provides an agenda for replication studies focusing on second language (L2) writing and the use of natural language processing (NLP) tools and machine learning algorithms. Specifically, it introduces a range of the available NLP tools and machine learning algorithms and demonstrates how these could be used to replicate seminal studies…

  19. Machine and Woodworking Tool Safety. Module SH-24. Safety and Health.

    ERIC Educational Resources Information Center

    Center for Occupational Research and Development, Inc., Waco, TX.

    This student module on machine and woodworking tool safety is one of 50 modules concerned with job safety and health. This module discusses specific practices and precautions concerned with the efficient operation and use of most machine and woodworking tools in use today. Following the introduction, 13 objectives (each keyed to a page in the…

  20. Tool wear mechanisms in the machining of Nickel based super-alloys: A review

    NASA Astrophysics Data System (ADS)

    Akhtar, Waseem; Sun, Jianfei; Sun, Pengfei; Chen, Wuyi; Saleem, Zawar

    2014-06-01

    Nickel based super-alloys are widely employed in aircraft engines and gas turbines due to their high temperature strength, corrosion resistance and, excellent thermal fatigue properties. Conversely, these alloys are very difficult to machine and cause rapid wear of the cutting tool, frequent tool changes are thus required resulting in low economy of the machining process. This study provides a detailed review of the tool wear mechanism in the machining of nickel based super-alloys. Typical tool wear mechanisms found by different researchers are analyzed in order to find out the most prevalent wear mechanism affecting the tool life. The review of existing works has revealed interesting findings about the tool wear mechanisms in the machining of these alloys. Adhesion wear is found to be the main phenomenon leading to the cutting tool wear in this study.

  1. The development of a two-component force dynamometer and tool control system for dynamic machine tool research

    NASA Technical Reports Server (NTRS)

    Sutherland, I. A.

    1973-01-01

    The development is presented of a tooling system that makes a controlled sinusoidal oscillation simulating a dynamic chip removal condition. It also measures the machining forces in two mutually perpendicular directions without any cross sensitivity.

  2. An iterative learning control method with application for CNC machine tools

    SciTech Connect

    Kim, D.I.; Kim, S.

    1996-01-01

    A proportional, integral, and derivative (PID) type iterative learning controller is proposed for precise tracking control of industrial robots and computer numerical controller (CNC) machine tools performing repetitive tasks. The convergence of the output error by the proposed learning controller is guaranteed under a certain condition even when the system parameters are not known exactly and unknown external disturbances exist. As the proposed learning controller is repeatedly applied to the industrial robot or the CNC machine tool with the path-dependent repetitive task, the distance difference between the desired path and the actual tracked or machined path, which is one of the most significant factors in the evaluation of control performance, is progressively reduced. The experimental results demonstrate that the proposed learning controller can improve machining accuracy when the CNC machine tool performs repetitive machining tasks.

  3. Haptics-Augmented Simple-Machine Educational Tools.

    ERIC Educational Resources Information Center

    Williams, Robert L., II; Chen, Meng-Yun; Seaton, Jeffrey M.

    2003-01-01

    Describes a unique project using commercial haptic interfaces to augment the teaching of simple machines in elementary school. Suggests that the use of haptics in virtual simple-machine simulations has the potential for deeper, more engaging learning. (Contains 13 references.) (Author/YDS)

  4. Multimode vibration reduction concept for machine tools and automotive applications

    NASA Astrophysics Data System (ADS)

    Neugebauer, Reimund; Drossel, Welf-Guntram; Kranz, Burkhard; Kunze, Holger

    2005-05-01

    This paper reports a numerical and experimental study on a new multi mode vibration reduction concept for struts of machine tools or shafts of automotives. The example described in detail validates this new concept for high dynamic parallel kinematic struts. The structural advantages of parallel kinematic mechanisms are undisputed. However statical and dynamical bending and torsional loads must be considered during the design process of the structure and thus effect the shape of the strut geometry. The here described new actuator concept for multi mode vibration reduction is to influence these bending and torsional loads. It uses piezopatches based on the MFC technology licensed by NASA. Initial simulation and experimental tests were done at an one side clamped aluminium beam with applicated 45°-MFC's on both sides. Simulation results show, that driving the piezos in opposite direction leads to a bending deflection of the beam, driving them in the same phase leads to a torsional deflection of the aluminium beam. Experimental measurements confirm the simulation results. The benefit we get is a decreased number of actuators for multimode vibration reduction. Likewise these actuators allow the separation or selective combination of bending and torsion. This new actuation concept is not limited on beams. Further simulations for cylindrical struts result in a design of a MFC-ring with eight segments with changing fiber orientation for separation of bending and torsion on struts and shafts. The selective controlled activation of each of the segments leads to bending in x-direction, bending in y-direction or torsion.

  5. Anisotropic force ellipsoid based multi-axis motion optimization of machine tools

    NASA Astrophysics Data System (ADS)

    Peng, Fangyu; Yan, Rong; Chen, Wei; Yang, Jianzhong; Li, Bin

    2012-09-01

    The existing research of the motion optimization of multi-axis machine tools is mainly based on geometric and kinematic constraints, which aim at obtaining minimum-time trajectories and finding obstacle-free paths. In motion optimization, the stiffness characteristics of the whole machining system, including machine tool and cutter, are not considered. The paper presents a new method to establish a general stiffness model of multi-axis machining system. An analytical stiffness model is established by Jacobi and point transformation matrix method. Based on the stiffness model, feed-direction stiffness index is calculated by the intersection of force ellipsoid and the cutting feed direction at the cutter tip. The stiffness index can help analyze the stiffness performance of the whole machining system in the available workspace. Based on the analysis of the stiffness performance, multi-axis motion optimization along tool paths is accomplished by mixed programming using Matlab and Visual C++. The effectiveness of the motion optimization method is verified by the experimental research about the machining performance of a 7-axis 5-linkage machine tool. The proposed research showed that machining stability and production efficiency can be improved by multi-axis motion optimization based on the anisotropic force ellipsoid of the whole machining system.

  6. Foam-machining tool with eddy-current transducer

    NASA Technical Reports Server (NTRS)

    Copper, W. P.

    1975-01-01

    Three-cutter machining system for foam-covered tanks incorporates eddy-current sensor. Sensor feeds signal to numerical controller which programs rotational and vertical axes of sensor travel, enabling cutterhead to profile around tank protrusions.

  7. Boronizing of Machine and Tool Parts in Powdered Mixtures,

    DTIC Science & Technology

    A technological scheme is presented for boronizing in saturating powder mixtures. Some data are given on the use of this method of boration for increasing the service life of machine parts and instruments . (Author)

  8. 9. VIEW OF WHEEL RACK FOR BORING MILL. Fork loading ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    9. VIEW OF WHEEL RACK FOR BORING MILL. Fork loading crane, manufactured by Cleveland Tramrail, 2-1/2 ton capacity. - Juniata Shops, Erecting Shop & Machine Shop, East of Fourth Avenue, between Fourth & Fifth Streets, Altoona, Blair County, PA

  9. 8. VIEW OF WHEEL RACK FOR BORING MILL. Fork loading ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    8. VIEW OF WHEEL RACK FOR BORING MILL. Fork loading crane, manufactured by Cleveland Tramrail, 2-1/2 ton capacity. - Juniata Shops, Erecting Shop & Machine Shop, East of Fourth Avenue, between Fourth & Fifth Streets, Altoona, Blair County, PA

  10. A Machine Tool Controller using Cascaded Servo Loops and Multiple Feedback Sensors per Axis

    SciTech Connect

    Weinert, G F; Hopkins, D J; Wulff, T A

    2004-03-19

    In the past, several of LLNL precision machine tools have been built with custom in-house designed machine tool controllers (CNC). In addition, many of these controllers have reached the end of their maintainable lifetime, limit future machine application enhancements, have poor operator interfaces and are a potential single point of failure for the machine tool. There have been attempts to replace some of these custom controllers with commercial controller products, unfortunately, this has occurred with only limited success. Many commercial machine tool controllers have the following undesirable characteristics, a closed architecture (use as the manufacturer intended and not as LLNL would desire), allow only a single feedback device per machine axis and have limited servo axis compensation calculations. Technological improvements in recent years have allowed for the development of some commercial machine tool controllers that are more open in their architecture and have the power to solve some of these limitations. In this paper, we exploit the capabilities of one of these controllers to allow it to process multiple feedback sensors for tool tip calculations in real time and to extend the servo compensation capabilities by cascading several standard motor compensation loops.

  11. 12. TOOL ROOM SHOWING LANDIS MACHINE CO. BOL/T THREADER (L), ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. TOOL ROOM SHOWING LANDIS MACHINE CO. BOL/T THREADER (L), OSTER MANUFACTURING CO. PIPE MASTER (R), AND OLDMAN KINK, A SHOP-MADE WELDING STRENGTH TESTER (L, BACKGROUND). VIEW NORTHEAST - Oldman Boiler Works, Office/Machine Shop, 32 Illinois Street, Buffalo, Erie County, NY

  12. Remediation, General Education, and Technical Mathematics. Educational Resources for the Machine Tool Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll. System, Waco.

    This document contains descriptions of adult education courses in remediation, general education, and technical mathematics. They are part of a program developed by the Machine Tool Advanced Skills Technology Educational Resources (MASTER) program to help workers become competent in the skills needed to be productive workers in the machine tools…

  13. Precision holding prediction model for moving joint surfaces of large machine tool

    NASA Astrophysics Data System (ADS)

    Wang, Mulan; Chen, Xuanyu; Ding, Wenzheng; Xu, Kaiyun

    2017-01-01

    In large machine tool, the plastic guide rail is more and more widely used because of its good mechanical properties. Based on the actual operating conditions of the machine tool, this paper analyzes the precision holding performance of the main bearing surface of the large machine tool with plastic guide rail moving. The precision holding performance of the plastic sliding guide rail is studied in detail from several aspects, such as the lubrication condition, the operating parameters of the machine tool and the material properties. The precision holding model of the moving binding surface of the plastic coated guide rail is established. At the same time, the experimental research on the accuracy of the guide rail is carried out, which verifies the validity of the theoretical model.

  14. New Accessory for Cleaning the Inside of the Machine Tool Cavity

    SciTech Connect

    Lazarus, Lloyd

    2009-04-21

    The best way to extend the life of a metalworking fluid (MWF) is to make sure the machine tool and MWF delivery system are properly cleaned at least once per year. The dilemma the MWF manager is faced with is: How does one clean the machine tool and the MWF system on a large machine tool with an enclosure in a timely manner without impacting production schedules? Remember the walls and roof of the machine enclosure are coated with a film of dried contaminated MWF that must also be removed. If not removed, the deposits on these surfaces can recontaminate the fresh charge of MWF. I have found a product that with this revised procedure helps to shorten the machine tool down time involved with machine cleaning. (1) Discuss with your MWF supplier if they have a machine cleaning product that can be used with your current water based MWF during normal machining operations. Most MWF manufacturers have a machine cleaner that can be used at a lower concentration (1-2% vs. 5%) and can be used while still making production parts for a short period of time (usually 24-48 hours). (2) Make sure this machine cleaner is compatible with the work-piece material you are machining into product. Most cleaners are compatible with ferrous alloys. Because of the increased alkalinity of the fluid you might experience staining if you are machining copper or aluminum alloys. (3) Remove the chips from the chips pans and fluid channels. (4) During off shift hours circulate the MWF using a new product marketed by Rego-Fix called a 'Hydroball'. This device has a 5/8 inch diameter straight shank which allows it to be installed in any collet or solid quick change tool holder. It has multiple nozzles so that the user can control the spray pattern generated when the MWF is circulated. It allows the user to utilize the high pressure, through spindle MWF delivery capability of your machine tool for cleaning purposes. The high pressure MWF system can now be effectively used for cleaning purposes. This

  15. Programmable phase plate for tool modification in laser machining applications

    DOEpatents

    Thompson Jr., Charles A.; Kartz, Michael W.; Brase, James M.; Pennington, Deanna; Perry, Michael D.

    2004-04-06

    A system for laser machining includes a laser source for propagating a laser beam toward a target location, and a spatial light modulator having individual controllable elements capable of modifying a phase profile of the laser beam to produce a corresponding irradiance pattern on the target location. The system also includes a controller operably connected to the spatial light modulator for controlling the individual controllable elements. By controlling the individual controllable elements, the phase profile of the laser beam may be modified into a desired phase profile so as to produce a corresponding desired irradiance pattern on the target location capable of performing a machining operation on the target location.

  16. High accurate interpolation of NURBS tool path for CNC machine tools

    NASA Astrophysics Data System (ADS)

    Liu, Qiang; Liu, Huan; Yuan, Songmei

    2016-09-01

    Feedrate fluctuation caused by approximation errors of interpolation methods has great effects on machining quality in NURBS interpolation, but few methods can efficiently eliminate or reduce it to a satisfying level without sacrificing the computing efficiency at present. In order to solve this problem, a high accurate interpolation method for NURBS tool path is proposed. The proposed method can efficiently reduce the feedrate fluctuation by forming a quartic equation with respect to the curve parameter increment, which can be efficiently solved by analytic methods in real-time. Theoretically, the proposed method can totally eliminate the feedrate fluctuation for any 2nd degree NURBS curves and can interpolate 3rd degree NURBS curves with minimal feedrate fluctuation. Moreover, a smooth feedrate planning algorithm is also proposed to generate smooth tool motion with considering multiple constraints and scheduling errors by an efficient planning strategy. Experiments are conducted to verify the feasibility and applicability of the proposed method. This research presents a novel NURBS interpolation method with not only high accuracy but also satisfying computing efficiency.

  17. Atwood's Machine as a Tool to Introduce Variable Mass Systems

    ERIC Educational Resources Information Center

    de Sousa, Celia A.

    2012-01-01

    This article discusses an instructional strategy which explores eventual similarities and/or analogies between familiar problems and more sophisticated systems. In this context, the Atwood's machine problem is used to introduce students to more complex problems involving ropes and chains. The methodology proposed helps students to develop the…

  18. Study on electroplating technology of diamond tools for machining hard and brittle materials

    NASA Astrophysics Data System (ADS)

    Cui, Ying; Chen, Jian Hua; Sun, Li Peng; Wang, Yue

    2016-10-01

    With the development of the high speed cutting, the ultra-precision machining and ultrasonic vibration technique in processing hard and brittle material , the requirement of cutting tools is becoming higher and higher. As electroplated diamond tools have distinct advantages, such as high adaptability, high durability, long service life and good dimensional stability, the cutting tools are effective and extensive used in grinding hard and brittle materials. In this paper, the coating structure of electroplating diamond tool is described. The electroplating process flow is presented, and the influence of pretreatment on the machining quality is analyzed. Through the experimental research and summary, the reasonable formula of the electrolyte, the electroplating technologic parameters and the suitable sanding method were determined. Meanwhile, the drilling experiment on glass-ceramic shows that the electroplating process can effectively improve the cutting performance of diamond tools. It has laid a good foundation for further improving the quality and efficiency of the machining of hard and brittle materials.

  19. Investigation on the Surface Integrity and Tool Wear in Cryogenic Machining

    SciTech Connect

    Dutra Xavier, Sandro E.; Delijaicov, Sergio; Farias, Adalto de; Stipkovic Filho, Marco; Ferreira Batalha, Gilmar

    2011-01-17

    This work aimed to study the influences of cryogenic cooling on tool wear, comparing it to dry machining during on the surface integrity of test circular steel SAE 52100 hardened to 62 HRC, during the turning of the face, with the use of special PcBN, using liquid nitrogen with cooler. The surface integrity parameters analyzed were: surface roughness and white layer and tool wear. The results of the present work indicated reduction in tool wear, which enhance the tool life.

  20. Development and testing of an active boring bar for increased chatter immunity

    SciTech Connect

    Redmond, J.; Barney, P.

    1997-12-01

    Recent advances in smart materials have renewed interest in the development of improved manufacturing processes featuring sensing, processing, and active control. In particular, vibration suppression in metal cutting has received much attention because of its potential for enhancing part quality while reducing the time and cost of production. Although active tool clamps have been recently demonstrated, they are often accompanied by interfacing issues that limit their applicability to specific machines. Under the auspices of the Laboratory Directed Research and Development program, the project titled {open_quotes}Smart Cutting Tools for Precision Manufacturing{close_quotes} developed an alternative approach to active vibration control in machining. Using the boring process as a vehicle for exploration, a commercially available tool was modified to incorporate PZT stack actuators for active suppression of its bending modes. Since the modified tool requires no specialized mounting hardware, it can be readily mounted on many machines. Cutting tests conducted on a horizontal lathe fitted with a hardened steel workpiece verify that the actively damped boring bar yields significant vibration reduction and improved surface finishes as compared to an unmodified tool.

  1. Development of Prediction System for Environmental Burden for Machine Tool Operation

    NASA Astrophysics Data System (ADS)

    Narita, Hirohisa; Kawamura, Hiroshi; Norihisa, Takashi; Chen, Lian-Yi; Fujimoto, Hideo; Hasebe, Takao

    Recently, some activities for environmental protection have been attempted to reduce environmental burdens in many fields. The manufacturing field also requires such reduction. Hence, a prediction system for environmental burden for machining operation is proposed based on the Life Cycle Assessment (LCA) policy for the future manufacturing system in this research. This system enables the calculation of environmental burden (equivalent CO2 emission) due to the electric consumption of machine tool components, cutting tool status, coolant quantity, lubricant oil quantity and metal chip quantity, and provides accurate information of environmental burden of the machining process by considering some activities related to machine tool operation. In this paper, the development of the prediction system is described. As a case study, two Numerical Control (NC) programs that manufacture a simple shape are evaluated to show the feasibility of the proposed system.

  2. Online machining error estimation method of numerical control gear grinding machine tool based on data analysis of internal sensors

    NASA Astrophysics Data System (ADS)

    Zhao, Fei; Zhang, Chi; Yang, Guilin; Chen, Chinyin

    2016-12-01

    This paper presents an online estimation method of cutting error by analyzing of internal sensor readings. The internal sensors of numerical control (NC) machine tool are selected to avoid installation problem. The estimation mathematic model of cutting error was proposed to compute the relative position of cutting point and tool center point (TCP) from internal sensor readings based on cutting theory of gear. In order to verify the effectiveness of the proposed model, it was simulated and experimented in gear generating grinding process. The cutting error of gear was estimated and the factors which induce cutting error were analyzed. The simulation and experiments verify that the proposed approach is an efficient way to estimate the cutting error of work-piece during machining process.

  3. A Catalog of Performance Objectives, Performance Conditions, and Performance Guides for Machine Tool Operations.

    ERIC Educational Resources Information Center

    Stadt, Ronald; And Others

    This catalog provides performance objectives, tasks, standards, and performance guides associated with current occupational information relating to the job content of machinists, specifically tool grinder operators, production lathe operators, and production screw machine operators. The catalog is comprised of 262 performance objectives, tool and…

  4. Web-Based Machine Translation as a Tool for Promoting Electronic Literacy and Language Awareness

    ERIC Educational Resources Information Center

    Williams, Lawrence

    2006-01-01

    This article addresses a pervasive problem of concern to teachers of many foreign languages: the use of Web-Based Machine Translation (WBMT) by students who do not understand the complexities of this relatively new tool. Although networked technologies have greatly increased access to many language and communication tools, WBMT is still…

  5. The effect of machining parameters on force signal and tool wear in stone cutting

    NASA Astrophysics Data System (ADS)

    yousefi, Reza; Gorjizadeh, Ashkan; Mikaeil, Reza

    2011-01-01

    The application of sensor system is becoming more commonplace in improving productivity and reliability. Although measuring force signal have been widely used for monitoring of metal machining process that their application to stone cutting has not been well investigated. In this paper, the effect of machining parameter on force signal and tool wear was investigated. The result indicate that increasing of the depth of cut and spindle speed will increase the force and tool wear while increasing feed rate will increase force and decrease tool wear.

  6. Performance Evaluation of Multi-Axis CNC Machine Tools by Interferometry Principle using Laser Calibration System

    NASA Astrophysics Data System (ADS)

    Barman, S.; Sen, R.

    2012-06-01

    Advancement in digital electronics and microprocessors has made the manufacturing sector capable to generate complex components within small tolerance zone in nanometre range at one machining center. All motion control systems have some form of position feed back system fitted with the machine. But the systems are not perfectly accurate due to the errors in the positioning performance of the machine tools which will change over time to time due to wear, damage and environmental effect. The complex structure of multi-axis CNC machine tools produces an inaccuracy at the tool tip caused by kinematic parameter deviations resulting in manufacturing errors, assembly error and quasi-static errors. Analysis of these errors using a laser measurement system provides the user with a way to achieve better accuracy, and hence higher quality output from these processes. In this paper, characteristic of the positioning errors of the axes of multi-axis CNC machine tools and the technique to measure the errors by a laser interferometer calibration system have been discussed and the positioning accuracy of the machine each axis has been verified.

  7. Characterizing EMG data using machine-learning tools.

    PubMed

    Yousefi, Jamileh; Hamilton-Wright, Andrew

    2014-08-01

    Effective electromyographic (EMG) signal characterization is critical in the diagnosis of neuromuscular disorders. Machine-learning based pattern classification algorithms are commonly used to produce such characterizations. Several classifiers have been investigated to develop accurate and computationally efficient strategies for EMG signal characterization. This paper provides a critical review of some of the classification methodologies used in EMG characterization, and presents the state-of-the-art accomplishments in this field, emphasizing neuromuscular pathology. The techniques studied are grouped by their methodology, and a summary of the salient findings associated with each method is presented.

  8. Atwood's machine as a tool to introduce variable mass systems

    NASA Astrophysics Data System (ADS)

    de Sousa, Célia A.

    2012-03-01

    This article discusses an instructional strategy which explores eventual similarities and/or analogies between familiar problems and more sophisticated systems. In this context, the Atwood's machine problem is used to introduce students to more complex problems involving ropes and chains. The methodology proposed helps students to develop the ability needed to apply relevant concepts in situations not previously encountered. The pedagogical advantages are relevant for both secondary and high school students, showing that, through adequate examples, the question of the validity of Newton's second law may even be introduced to introductory level students.

  9. The use of machine learning and nonlinear statistical tools for ADME prediction.

    PubMed

    Sakiyama, Yojiro

    2009-02-01

    Absorption, distribution, metabolism and excretion (ADME)-related failure of drug candidates is a major issue for the pharmaceutical industry today. Prediction of ADME by in silico tools has now become an inevitable paradigm to reduce cost and enhance efficiency in pharmaceutical research. Recently, machine learning as well as nonlinear statistical tools has been widely applied to predict routine ADME end points. To achieve accurate and reliable predictions, it would be a prerequisite to understand the concepts, mechanisms and limitations of these tools. Here, we have devised a small synthetic nonlinear data set to help understand the mechanism of machine learning by 2D-visualisation. We applied six new machine learning methods to four different data sets. The methods include Naive Bayes classifier, classification and regression tree, random forest, Gaussian process, support vector machine and k nearest neighbour. The results demonstrated that ensemble learning and kernel machine displayed greater accuracy of prediction than classical methods irrespective of the data set size. The importance of interaction with the engineering field is also addressed. The results described here provide insights into the mechanism of machine learning, which will enable appropriate usage in the future.

  10. Method and apparatus for suppressing regenerative instability and related chatter in machine tools

    DOEpatents

    Segalman, Daniel J.; Redmond, James M.

    1999-01-01

    Methods of and apparatuses for mitigating chatter vibrations in machine tools or components thereof. Chatter therein is suppressed by periodically or continuously varying the stiffness of the cutting tool (or some component of the cutting tool), and hence the resonant frequency of the cutting tool (or some component thereof). The varying of resonant frequency of the cutting tool can be accomplished by modulating the stiffness of the cutting tool, the cutting tool holder, or any other component of the support for the cutting tool. By periodically altering the impedance of the cutting tool assembly, chatter is mitigated. In one embodiment, a cyclic electric (or magnetic) field is applied to the spindle quill which contains an electro-rheological (or magneto-rheological) fluid. The variable yield stress in the fluid affects the coupling of the spindle to the machine tool structure, changing the natural frequency of oscillation. Altering the modal characteristics in this fashion disrupts the modulation of current tool vibrations with previous tool vibrations recorded on the workpiece surface.

  11. Method and apparatus for suppressing regenerative instability and related chatter in machine tools

    DOEpatents

    Segalman, Daniel J.; Redmond, James M.

    2001-01-01

    Methods of and apparatuses for mitigating chatter vibrations in machine tools or components thereof. Chatter therein is suppressed by periodically or continuously varying the stiffness of the cutting tool (or some component of the cutting tool), and hence the resonant frequency of the cutting tool (or some component thereof). The varying of resonant frequency of the cutting tool can be accomplished by modulating the stiffness of the cutting tool, the cutting tool holder, or any other component of the support for the cutting tool. By periodically altering the impedance of the cutting tool assembly, chatter is mitigated. In one embodiment, a cyclic electric (or magnetic) field is applied to the spindle quill which contains an electro-rheological (or magneto-rheological) fluid. The variable yield stress in the fluid affects the coupling of the spindle to the machine tool structure, changing the natural frequency of oscillation. Altering the modal characteristics in this fashion disrupts the modulation of current tool vibrations with previous tool vibrations recorded on the workpiece surface.

  12. Method and apparatus for suppressing regenerative instability and related chatter in machine tools

    SciTech Connect

    Segalman, D.J.; Redmond, J.M.

    1999-09-28

    Methods of and apparatuses for mitigating chatter vibrations in machine tools or components thereof are disclosed. Chatter therein is suppressed by periodically or continuously varying the stiffness of the cutting tool (or some component of the cutting tool), and hence the resonant frequency of the cutting tool (or some component thereof). The varying of resonant frequency of the cutting tool can be accomplished by modulating the stiffness of the cutting tool, the cutting tool holder, or any other component of the support for the cutting tool. By periodically altering the impedance of the cutting tool assembly, chatter is mitigated. In one embodiment, a cyclic electric (or magnetic) field is applied to the spindle quill which contains an electro-rheological (or magneto-rheological) fluid. The variable yield stress in the fluid affects the coupling of the spindle to the machine tool structure, changing the natural frequency of oscillation. Altering the modal characteristics in this fashion disrupts the modulation of current tool vibrations with previous tool vibrations recorded on the workpiece surface.

  13. INL Review of Fueling Machine Inspection Tool Development Proposal

    SciTech Connect

    Griffith, George

    2015-03-01

    A review of a technical proposal for James Fischer Nuclear. The document describes an inspection tool to examine the graphite moderator in an AGR reactor. The system is an optical system to look at the graphite blocks for cracks. INL reviews the document for technical value.

  14. Optimization of Operation Sequence in CNC Machine Tools Using Genetic Algorithm

    NASA Astrophysics Data System (ADS)

    Abu Qudeiri, Jaber; Yamamoto, Hidehiko; Ramli, Rizauddin

    The productivity of machine tools is significantly improved by using microcomputer based CAD/CAM systems for NC program generation. Currently, many commercial CAD/CAM packages that provide automatic NC programming have been developed and applied to various cutting processes. Many cutting processes machined by CNC machine tools. In this paper, we attempt to find an efficient solution approach to determine the best sequence of operations for a set of operations that located in asymmetrical locations and different levels. In order to find the best sequence of operations that achieves the shortest cutting tool travel path (CTTP), genetic algorithm is introduced. After the sequence is optimized, the G-codes that use to code for the travel time is created. CTTP can be formulated as a special case of the traveling salesman problem (TSP). The incorporation of genetic algorithm and TSP can be included in the commercial CAD/CAM packages to optimize the CTTP during automatic generation of NC programs.

  15. Cam-controlled boring bar

    DOEpatents

    Glatthorn, Raymond H.

    1986-01-01

    A cam-controlled boring bar system (100) includes a first housing (152) which is rotatable about its longitudinal axis (154), and a second housing in the form of a cam-controlled slide (158) which is also rotatable about the axis (154) as well as being translatable therealong. A tool-holder (180) is mounted within the slide (158) for holding a single point cutting tool. Slide (158) has a rectangular configuration and is disposed within a rectangularly configured portion of the first housing (152). Arcuate cam slots (192) are defined within a side plate (172) of the housing (152), while cam followers (194) are mounted upon the cam slide (158) for cooperative engagement with the cam slots (192). In this manner, as the housing (152) and slide (158) rotate, and as the slide (158) also translates, a through-bore (14) having an hourglass configuration will be formed within a workpiece (16) which may be, for example, a nuclear reactor steam generator tube support plate.

  16. Analysis and classification of the tools for assessing the risks associated with industrial machines.

    PubMed

    Paques, Joseph-Jean; Gauthier, François; Perez, Alejandro

    2007-01-01

    To assess and plan future risk-analysis research projects, 275 documents describing methods and tools for assessing the risks associated with industrial machines or with other sectors such as the military, and the nuclear and aeronautics industries, etc., were collected. These documents were in the format of published books or papers, standards, technical guides and company procedures collected throughout industry. From the collected documents, 112 documents were selected for analysis; 108 methods applied or potentially applicable for assessing the risks associated with industrial machines were analyzed and classified. This paper presents the main quantitative results of the analysis of the methods and tools.

  17. Of Genes and Machines: Application of a Combination of Machine Learning Tools to Astronomy Data Sets

    NASA Astrophysics Data System (ADS)

    Heinis, S.; Kumar, S.; Gezari, S.; Burgett, W. S.; Chambers, K. C.; Draper, P. W.; Flewelling, H.; Kaiser, N.; Magnier, E. A.; Metcalfe, N.; Waters, C.

    2016-04-01

    We apply a combination of genetic algorithm (GA) and support vector machine (SVM) machine learning algorithms to solve two important problems faced by the astronomical community: star-galaxy separation and photometric redshift estimation of galaxies in survey catalogs. We use the GA to select the relevant features in the first step, followed by optimization of SVM parameters in the second step to obtain an optimal set of parameters to classify or regress, in the process of which we avoid overfitting. We apply our method to star-galaxy separation in Pan-STARRS1 data. We show that our method correctly classifies 98% of objects down to {i}{{P1}}=24.5, with a completeness (or true positive rate) of 99% for galaxies and 88% for stars. By combining colors with morphology, our star-galaxy separation method yields better results than the new SExtractor classifier spread_model, in particular at the faint end ({i}{{P1}}\\gt 22). We also use our method to derive photometric redshifts for galaxies in the COSMOS bright multiwavelength data set down to an error in (1+z) of σ =0.013, which compares well with estimates from spectral energy distribution fitting on the same data (σ =0.007) while making a significantly smaller number of assumptions.

  18. Machinability of Intermetallic Compound Fe3Al from the Viewpoint of Tool Wear

    NASA Astrophysics Data System (ADS)

    Sasaki, Tomohiro; Yakou, Takao

    The intermetallic compound Fe3Al was processed by a reactive sintering process, and its machinability from the viewpoint of tool wear was investigated using dry turning. In cutting Fe3Al with a cemented carbide tool, the tool life was approximately one tenth that of cutting carbon tool steel SK3 because of intense flank wear. The tool life for cutting Fe3Al using the cemented carbide P20(WC-TiC-TaC-Co) tool was longer than for cemented carbide K10(WC-Co). In addition, a cermet tool reached its tool life limit by chipping for the whole cutting speed range measured. The roughness of the machined surface of Fe3Al cut using a cemented carbide tool was much smaller than for SK3. However, for cutting using the cermet tool, the roughness showed a sharp rise due to chipping. It was found that the wear rate of the WC particles in the tool material is larger than TiC particles. The results of the study suggest that the cemented carbide P20 is suitable for cutting Fe3Al.

  19. Clean Electrical-Discharge Machining Of Delicate Honeycomb

    NASA Technical Reports Server (NTRS)

    Johnson, Clarence S.

    1993-01-01

    Precise recesses in fragile metal honeycomb blocks formed in special electrical-discharge machining process. Special tooling used, and recesses bored with workpiece in nonstandard alignment. Cutting electrode advances into workpiece along x axis to form pocket of rectangular cross section. Deionized water flows from fitting, along honeycomb tubes of workpiece, to electrode/workpiece interface.

  20. An Integrated Approach of Fuzzy Linguistic Preference Based AHP and Fuzzy COPRAS for Machine Tool Evaluation

    PubMed Central

    Nguyen, Huu-Tho; Md Dawal, Siti Zawiah; Nukman, Yusoff; Aoyama, Hideki; Case, Keith

    2015-01-01

    Globalization of business and competitiveness in manufacturing has forced companies to improve their manufacturing facilities to respond to market requirements. Machine tool evaluation involves an essential decision using imprecise and vague information, and plays a major role to improve the productivity and flexibility in manufacturing. The aim of this study is to present an integrated approach for decision-making in machine tool selection. This paper is focused on the integration of a consistent fuzzy AHP (Analytic Hierarchy Process) and a fuzzy COmplex PRoportional ASsessment (COPRAS) for multi-attribute decision-making in selecting the most suitable machine tool. In this method, the fuzzy linguistic reference relation is integrated into AHP to handle the imprecise and vague information, and to simplify the data collection for the pair-wise comparison matrix of the AHP which determines the weights of attributes. The output of the fuzzy AHP is imported into the fuzzy COPRAS method for ranking alternatives through the closeness coefficient. Presentation of the proposed model application is provided by a numerical example based on the collection of data by questionnaire and from the literature. The results highlight the integration of the improved fuzzy AHP and the fuzzy COPRAS as a precise tool and provide effective multi-attribute decision-making for evaluating the machine tool in the uncertain environment. PMID:26368541

  1. An Integrated Approach of Fuzzy Linguistic Preference Based AHP and Fuzzy COPRAS for Machine Tool Evaluation.

    PubMed

    Nguyen, Huu-Tho; Md Dawal, Siti Zawiah; Nukman, Yusoff; Aoyama, Hideki; Case, Keith

    2015-01-01

    Globalization of business and competitiveness in manufacturing has forced companies to improve their manufacturing facilities to respond to market requirements. Machine tool evaluation involves an essential decision using imprecise and vague information, and plays a major role to improve the productivity and flexibility in manufacturing. The aim of this study is to present an integrated approach for decision-making in machine tool selection. This paper is focused on the integration of a consistent fuzzy AHP (Analytic Hierarchy Process) and a fuzzy COmplex PRoportional ASsessment (COPRAS) for multi-attribute decision-making in selecting the most suitable machine tool. In this method, the fuzzy linguistic reference relation is integrated into AHP to handle the imprecise and vague information, and to simplify the data collection for the pair-wise comparison matrix of the AHP which determines the weights of attributes. The output of the fuzzy AHP is imported into the fuzzy COPRAS method for ranking alternatives through the closeness coefficient. Presentation of the proposed model application is provided by a numerical example based on the collection of data by questionnaire and from the literature. The results highlight the integration of the improved fuzzy AHP and the fuzzy COPRAS as a precise tool and provide effective multi-attribute decision-making for evaluating the machine tool in the uncertain environment.

  2. Indirect measurement of machine tool motion axis error with single laser tracker

    NASA Astrophysics Data System (ADS)

    Wu, Zhaoyong; Li, Liangliang; Du, Zhengchun

    2015-02-01

    For high-precision machining, a convenient and accurate detection of motion error for machine tools is significant. Among common detection methods such as the ball-bar method, the laser tracker approach has received much more attention. As a high-accuracy measurement device, laser tracker is capable of long-distance and dynamic measurement, which increases much flexibility during the measurement process. However, existing methods are not so satisfactory in measurement cost, operability or applicability. Currently, a plausible method is called the single-station and time-sharing method, but it needs a large working area all around the machine tool, thus leaving itself not suitable for the machine tools surrounded by a protective cover. In this paper, a novel and convenient positioning error measurement approach by utilizing a single laser tracker is proposed, followed by two corresponding mathematical models including a laser-tracker base-point-coordinate model and a target-mirror-coordinates model. Also, an auxiliary apparatus for target mirrors to be placed on is designed, for which sensitivity analysis and Monte-Carlo simulation are conducted to optimize the dimension. Based on the method proposed, a real experiment using single API TRACKER 3 assisted by the auxiliary apparatus is carried out and a verification experiment using a traditional RENISHAW XL-80 interferometer is conducted under the same condition for comparison. Both results demonstrate a great increase in the Y-axis positioning error of machine tool. Theoretical and experimental studies together verify the feasibility of this method which has a more convenient operation and wider application in various kinds of machine tools.

  3. Some aspects of machining cast Al-SiCp composites with conventional high speed steel and tungsten carbide tools

    NASA Astrophysics Data System (ADS)

    Narahari, P.; Pai, B. C.; Pillai, R. M.

    1999-10-01

    An attempt was made to evaluate machining of eutectic Al-Si (LM6) and hypoeutectic Al-Si (LM25) alloys reinforced with 10, 15, and 20% SiCp of two particle sizes using conventional high-speed steel (HSS) and tungsten carbide (WC) tools by varying cutting speed, feed, depth of cut, and environment. Machining of metal matrix composites (MMCs) is a difficult task using HSS and WC tools. The tool life of both these conventional tools was observed to decrease with increasing percentage and coarseness of SiCp in the composites. Tungsten carbide tools had a longer tool life than HSS under all the different conditions studied. Contrary to the known phenomenon of enhanced tool life in machining monolithic alloys with the use of cutting fluid, the tool life of WC/HSS tool in machining composites with cutting fluid was only 10 to 20% of that without cutting fluid.

  4. Thermal Error Modeling of a Machine Tool Using Data Mining Scheme

    NASA Astrophysics Data System (ADS)

    Wang, Kun-Chieh; Tseng, Pai-Chang

    In this paper the knowledge discovery technique is used to build an effective and transparent mathematic thermal error model for machine tools. Our proposed thermal error modeling methodology (called KRL) integrates the schemes of K-means theory (KM), rough-set theory (RS), and linear regression model (LR). First, to explore the machine tool's thermal behavior, an integrated system is designed to simultaneously measure the temperature ascents at selected characteristic points and the thermal deformations at spindle nose under suitable real machining conditions. Second, the obtained data are classified by the KM method, further reduced by the RS scheme, and a linear thermal error model is established by the LR technique. To evaluate the performance of our proposed model, an adaptive neural fuzzy inference system (ANFIS) thermal error model is introduced for comparison. Finally, a verification experiment is carried out and results reveal that the proposed KRL model is effective in predicting thermal behavior in machine tools. Our proposed KRL model is transparent, easily understood by users, and can be easily programmed or modified for different machining conditions.

  5. Spindle Thermal Error Optimization Modeling of a Five-axis Machine Tool

    NASA Astrophysics Data System (ADS)

    Guo, Qianjian; Fan, Shuo; Xu, Rufeng; Cheng, Xiang; Zhao, Guoyong; Yang, Jianguo

    2017-03-01

    Aiming at the problem of low machining accuracy and uncontrollable thermal errors of NC machine tools, spindle thermal error measurement, modeling and compensation of a two turntable five-axis machine tool are researched. Measurement experiment of heat sources and thermal errors are carried out, and GRA(grey relational analysis) method is introduced into the selection of temperature variables used for thermal error modeling. In order to analyze the influence of different heat sources on spindle thermal errors, an ANN (artificial neural network) model is presented, and ABC(artificial bee colony) algorithm is introduced to train the link weights of ANN, a new ABC-NN(Artificial bee colony-based neural network) modeling method is proposed and used in the prediction of spindle thermal errors. In order to test the prediction performance of ABC-NN model, an experiment system is developed, the prediction results of LSR (least squares regression), ANN and ABC-NN are compared with the measurement results of spindle thermal errors. Experiment results show that the prediction accuracy of ABC-NN model is higher than LSR and ANN, and the residual error is smaller than 3 μm, the new modeling method is feasible. The proposed research provides instruction to compensate thermal errors and improve machining accuracy of NC machine tools.

  6. A numerical study of ultraprecision machining of monocrystalline silicon with laser nano-structured diamond tools by atomistic simulation

    NASA Astrophysics Data System (ADS)

    Dai, Houfu; Chen, Genyu; Zhou, Cong; Fang, Qihong; Fei, Xinjiang

    2017-01-01

    Three-dimension molecular dynamics (MD) simulations is employed to investigate the ultraprecision machining of single crystal silicon with structured nanoscale diamond tool fabricated by laser. The advantages and disadvantages of diamond machining using structured tools are discussed in comparison with those of using non-structured tools. The von Mises stress distribution, hydrostatic stress distribution, atomic displacement, stress, the radial distribution function, cutting forces, frictional coefficient, subsurface temperature and potential energy during the nanometric machining process are studied. A theoretical analysis model is also established to investigate the subsurface damage mechanism by analyzing the distribution of residual stress during the nanoscale machining process. The results show that a structured nanoscale tool in machining brittle material silicon causes a smaller hydrostatic stress, a less compressive normal stress σxx and σyy , a lower temperature and a smaller cutting force. However, the structured nanoscale tool machining results in smaller chip volume and more beta-silicon phase. Besides, the friction coefficient for tool with V-shape groove is smaller than those for non-structured tools and other structured nanoscale tools. This means that the tool with V-shape groove can reduce the resistance to cutting during the nanoscale machining process. In addition, the results also point out that the potential energy of subsurface atoms and the number of other atoms for pyramid-structured tool are much smaller than those of using non-structured tools and other structured nanoscale tools.

  7. Recent progresses in the exploration of machine learning methods as in-silico ADME prediction tools.

    PubMed

    Tao, L; Zhang, P; Qin, C; Chen, S Y; Zhang, C; Chen, Z; Zhu, F; Yang, S Y; Wei, Y Q; Chen, Y Z

    2015-06-23

    In-silico methods have been explored as potential tools for assessing ADME and ADME regulatory properties particularly in early drug discovery stages. Machine learning methods, with their ability in classifying diverse structures and complex mechanisms, are well suited for predicting ADME and ADME regulatory properties. Recent efforts have been directed at the broadening of application scopes and the improvement of predictive performance with particular focuses on the coverage of ADME properties, and exploration of more diversified training data, appropriate molecular features, and consensus modeling. Moreover, several online machine learning ADME prediction servers have emerged. Here we review these progresses and discuss the performances, application prospects and challenges of exploring machine learning methods as useful tools in predicting ADME and ADME regulatory properties.

  8. Five-Axis Machine Tool Condition Monitoring Using dSPACE Real-Time System

    NASA Astrophysics Data System (ADS)

    Sztendel, S.; Pislaru, C.; Longstaff, A. P.; Fletcher, S.; Myers, A.

    2012-05-01

    This paper presents the design, development and SIMULINK implementation of the lumped parameter model of C-axis drive from GEISS five-axis CNC machine tool. The simulated results compare well with the experimental data measured from the actual machine. Also the paper describes the steps for data acquisition using ControlDesk and hardware-in-the-loop implementation of the drive models in dSPACE real-time system. The main components of the HIL system are: the drive model simulation and input - output (I/O) modules for receiving the real controller outputs. The paper explains how the experimental data obtained from the data acquisition process using dSPACE real-time system can be used for the development of machine tool diagnosis and prognosis systems that facilitate the improvement of maintenance activities.

  9. A Tool for Assessing the Text Legibility of Digital Human Machine Interfaces

    SciTech Connect

    Roger Lew; Ronald L. Boring; Thomas A. Ulrich

    2015-08-01

    A tool intended to aid qualified professionals in the assessment of the legibility of text presented on a digital display is described. The assessment of legibility is primarily for the purposes of designing and analyzing human machine interfaces in accordance with NUREG-0700 and MIL-STD 1472G. The tool addresses shortcomings of existing guidelines by providing more accurate metrics of text legibility with greater sensitivity to design alternatives.

  10. Determination of real machine-tool settings and minimization of real surface deviation by computerized inspection

    NASA Technical Reports Server (NTRS)

    Litvin, Faydor L.; Kuan, Chihping; Zhang, YI

    1991-01-01

    A numerical method is developed for the minimization of deviations of real tooth surfaces from the theoretical ones. The deviations are caused by errors of manufacturing, errors of installment of machine-tool settings and distortion of surfaces by heat-treatment. The deviations are determined by coordinate measurements of gear tooth surfaces. The minimization of deviations is based on the proper correction of initially applied machine-tool settings. The contents of accomplished research project cover the following topics: (1) Descriptions of the principle of coordinate measurements of gear tooth surfaces; (2) Deviation of theoretical tooth surfaces (with examples of surfaces of hypoid gears and references for spiral bevel gears); (3) Determination of the reference point and the grid; (4) Determination of the deviations of real tooth surfaces at the points of the grid; and (5) Determination of required corrections of machine-tool settings for minimization of deviations. The procedure for minimization of deviations is based on numerical solution of an overdetermined system of n linear equations in m unknowns (m much less than n ), where n is the number of points of measurements and m is the number of parameters of applied machine-tool settings to be corrected. The developed approach is illustrated with numerical examples.

  11. MACHINE TOOL OPERATOR--GENERAL, ENTRY, SUGGESTED GUIDE FOR A TRAINING COURSE.

    ERIC Educational Resources Information Center

    RONEY, MAURICE W.; AND OTHERS

    THE PURPOSE OF THIS CURRICULUM GUIDE IS TO ASSIST THE ADMINISTRATOR AND INSTRUCTOR IN PLANNING AND DEVELOPING MANPOWER DEVELOPMENT AND TRAINING PROGRAMS TO PREPARE MACHINE TOOL OPERATORS FOR ENTRY-LEVEL POSITIONS. THE COURSE OUTLINE PROVIDES UNITS IN -- (1) ORIENTATION, (2) BENCH WORK, (3) SHOP MATHEMATICS, (4) BLUEPRINT READING AND SKETCHING, (5)…

  12. Mathematics for the Workplace. Applications from Machine Tool Technology (Michelin Tire Corporation). A Teacher's Guide.

    ERIC Educational Resources Information Center

    Wallace, Johnny M.; Stewart, Grover

    This module presents a real-world context in which mathematics skills (geometry and trigonometry) are used as part of a daily routine. The context is the machine tool technology field, and the module aims to help students develop the ability to analyze diagrams in order to make mathematical computations. The modules, which features applications…

  13. Machine Tool Layout: Outlining a Basic Shape on Flat Steel. Fordson Bilingual Demonstration Project.

    ERIC Educational Resources Information Center

    Ochsner, Alan

    This vocational instructional module on outlining a basic shape on flat steel is one of eight such modules designed to assist recently arrived Arab students, limited in English proficiency (LEP), in critical instructional areas in a comprehensive high school. Goal stated for this module is for the student enrolled in a machine tool course to…

  14. Technology and Jobs: Computer-Aided Design. Numerical-Control Machine-Tool Operators. Office Automation.

    ERIC Educational Resources Information Center

    Stanton, Michael; And Others

    1985-01-01

    Three reports on the effects of high technology on the nature of work include (1) Stanton on applications and implications of computer-aided design for engineers, drafters, and architects; (2) Nardone on the outlook and training of numerical-control machine tool operators; and (3) Austin and Drake on the future of clerical occupations in automated…

  15. Manufacturing process applications team (MATEAM). [technology transfer in the areas of machine tools and robots

    NASA Technical Reports Server (NTRS)

    1979-01-01

    The transfer of NASA technology to the industrial sector is reported. Presentations to the machine tool and robot industries and direct technology transfers of the Adams Manipulator arm, a-c motor control, and the bolt tension monitor are discussed. A listing of proposed RTOP programs with strong potential is included. A detailed description of the rotor technology available to industry is given.

  16. A novel vending machine for supplying root canal tools during surgery.

    PubMed

    Nelson, Carl A; Hossain, S G M; Al-Okaily, Ala'a; Ong, Jason

    2012-02-01

    A root canal surgery involves the successive use of several tools one after another. Typically dozens of tools are laid out for possible use, and the process of tool selection is done manually. This is a rather inefficient process and uses up a large area on the mobile cart or cabinet of the dental chair due to the large number of tools. In this article, a novel 'tool vending machine' is introduced which will be capable of solving those problems and at the same time move a step closer to robot-assisted dental surgery. The tool vending machine was designed considering the needs of the dentists and also from the perspective of the entire product life cycle. For these reasons the design process was implemented using a rigorous analysis of effective manufacturing processes and product quality. To show the feasibility of using such a machine in improving work efficiency during operations, a study of the associated motion patterns and the required time increments were demonstrated.

  17. A vibrating razor blade machining tool for material removal on low- density foams

    SciTech Connect

    Hillyer, D.F. Jr.

    1990-10-01

    The Lawrence Livermore National Laboratory (LLNL) has developed an accurate method of machining low-density foams into rectangular blank shapes by using a commercial oscillating razor blade machining tool concept marketed as a Vibratome. Since 1970, Vibratome has been used by medical laboratories to section fresh or fixed animal and plant tissues without freezing or embedding. By employing a vibrating razor blade principle, Vibratome sectioning avoids the alteration of morphology and the destruction of enzyme activities. The patented vibrating blade principle moves the sectioning razor blade in a reciprocating arcuate path as it penetrates the specimen. Sectioning takes place in a liquid bath using an ordinary injector-type razor blade. Although other commercial products may accomplish the same task, the Vibratome concept is currently being used at LLNL to obtain improved foam surface qualities from razor machining by combining state-of-the-art air bearing hardware with precise linear motion and an electrodynamic exciter that generates sinusoidal excitation. Razor cut foam surfaces of less than 25 {mu}m (0.001 in.) flatness are achieved over areas of 8.75 in.{sup 2} (2.5 {times} 3.5 in.). Razor machining of wide or narrow foam surfaces is generally characterized by a continuous curl chip for the full length of the material removed. This continuous chip facilitates flatness and prevents increased surface densities caused by material chip collection often left in the surface cells by conventional machine tools. This report covers the design evolution of razor machining of non-metallic soft materials. Hardware that maintains close dimensional tolerances and concurrently leaves the machined surface free of physical property changes is described. 20 figs.

  18. Rotary ultrasonic elliptical machining for side milling of CFRP: tool performance and surface integrity.

    PubMed

    Geng, Daxi; Zhang, Deyuan; Xu, Yonggang; He, Fengtao; Liu, Dapeng; Duan, Zuoheng

    2015-05-01

    The rotary ultrasonic elliptical machining (RUEM) has been recognized as a new effective process to machining circular holes on CFRP materials. In CFRP face machining, the application of grinding tools is restricted for the tool clogging and the machined surface integrity. In this paper, we proposed a novel approach to extend the RUEM process to side milling of CFRP for the first time, which kept the effect of elliptical vibration in RUEM. The experiment apparatus was developed, and the preliminary experiments were designed and conducted, with comparison to conventional grinding (CG). The experimental results showed that when the elliptical vibration was applied in RUEM, a superior cutting process can be obtained compared with that in CG, including providing reduced cutting forces (2-43% decrement), an extended tool life (1.98 times), and improved surface integrity due to the intermittent material removal mechanism and the excellent chip removal conditions achieved in RUEM. It was concluded that the RUEM process is suitable to mill flat surface on CFRP composites.

  19. Effects of the roughness characteristics on the wire tool surface for the electrical discharge machining properties

    SciTech Connect

    Fukuzawa, Yasushi; Yamashita, Masahide; Mamuro, Hiroaki; Yamashita, Ken; Ogata, Masayoshi

    2011-01-17

    Wire electrical discharge machining (WEDM) has been investigated to obtain the better discharge machining properties of the removal rate and the surface roughness in a few decades. Recently, it revealed that the rough tool electrodes can improve the WEDM properties for some sort of materials. In this study, the rough wire electrodes using a wet blasting method was developed and evaluated the machining performance for the insulated Si{sub 3}N{sub 4} in the WEDM processes. As the results, it could not recognize the advantage of roughness wire electrode under the high-energy condition, but it found that the electro-conductive layer thickness became thinner in comparison with those of normal wires. On the contrary, it could be obtained the better surface roughness in the low energy condition. It was supposed that the roughed wire surface generates the homogeneous dispersion discharges on the workpiece.

  20. Development of atmospheric pressure plasma processing machine tool for large aperture optics

    NASA Astrophysics Data System (ADS)

    Su, Xing; Wu, Yangong; Zhang, Peng; Xin, Qiang; Wang, Bo

    2016-10-01

    In recent years, major projects, such as National Ignition Facility and Laser Mégajoule, have generated great demands for large aperture optics with high surface accuracy and low Subsurface Damage (SSD) at the mean time. In order to remove SSD and improve surface quality, optics is fabricated by sub-aperture polishing. However, the efficiency of the sub-aperture polishing has been a bottleneck step for the optics manufacturing. Atmospheric Pressure Plasma Processing (APPP) as an alternate method offers high potential for speeding up the polishing process. This technique is based on chemical etching, hence there is no physical contact and no damage is induced. In this paper, a fast polishing machine tool is presented which is designed for fast polishing of the large aperture optics using APPP. This machine tool employs 3PRS-XY hybrid structure as its framework. There is a platform in the 3PRS parallel module to support the plasma generating system. And the large work piece is placed on the XY stage. In order to realize the complex motion trajectory for polishing the freeform optics, five axis of the tool operate simultaneously. To overcome the complexity of inverse kinematics calculation, a dedicated motion control system is also designed for speeding up the motion response. For high removal rate, the individual influence of several key processing parameters is investigated. And under specific production condition, this machine tool offers a high material over 30mm3/min for fused silica substrates. This results shows that APPP machine tool has a strong potential for fast polishing large optics without introducing SSD.

  1. Bore hole navigator

    SciTech Connect

    Hoffman, G.J.

    1987-09-29

    A bore hole navigator is described comprising a two axis platform for lowering down a bore hole on a cable with its longitudinal axis parallel to the local bore hole direction. The two axis platform has an outer gimbal, bearing supported on the outer gimbal axis for rotation about the longitudinal axis of the platform, and an inner gimbal axis orthogonal the the outer gimbal axis. The inner gimbal axis has multiple axis segments spaced along the longitudinal axis of the platform and each bearing supported on the outer gimbal. The inner gimbal axis segment has a two axis gyro mounted thereon with its spin axis orthogonal to the respective inner gimbal axis segment, a first gyro sensitive axis parallel to the respective inner gimbal axis segment and a second gyro sensitive axis orthogonal to the spin axis. The second inner gimbal axis segment has a pitch torquer thereon operative to provide a controllable torque about the respective inner gimbal axis segment. The third inner gimbal axis segment has a pitch resolver thereon operative to measure rotation of the respective inner gimbal axis segment with respect to the outer gimbal. The first, second and third inner gimbal axis segments are coupled to rotate together. The outer gimbal has a yaw torquer thereon to provide a controllable torque about the outer gimbal axis, and a yaw resolver thereon to measure rotation of the outer gimbal about the outer gimbal axis. The outer gimbal also has a single axis accelerometer therein having its sensitive axis orthogonal to the outer gimbal axis and the inner gimbal axis segments.

  2. Maneuvering impact boring head

    DOEpatents

    Zollinger, W.T.; Reutzel, E.W.

    1998-08-18

    An impact boring head may comprise a main body having an internal cavity with a front end and a rear end. A striker having a head end and a tail end is slidably mounted in the internal cavity of the main body so that the striker can be reciprocated between a forward position and an aft position in response to hydraulic pressure. A compressible gas contained in the internal cavity between the head end of the striker and the front end of the internal cavity returns the striker to the aft position upon removal of the hydraulic pressure. 8 figs.

  3. Maneuvering impact boring head

    DOEpatents

    Zollinger, W. Thor; Reutzel, Edward W.

    1998-01-01

    An impact boring head may comprise a main body having an internal cavity with a front end and a rear end. A striker having a head end and a tail end is slidably mounted in the internal cavity of the main body so that the striker can be reciprocated between a forward position and an aft position in response to hydraulic pressure. A compressible gas contained in the internal cavity between the head end of the striker and the front end of the internal cavity returns the striker to the aft position upon removal of the hydraulic pressure.

  4. Repurposing mainstream CNC machine tools for laser-based additive manufacturing

    NASA Astrophysics Data System (ADS)

    Jones, Jason B.

    2016-04-01

    The advent of laser technology has been a key enabler for industrial 3D printing, known as Additive Manufacturing (AM). Despite its commercial success and unique technical capabilities, laser-based AM systems are not yet able to produce parts with the same accuracy and surface finish as CNC machining. To enable the geometry and material freedoms afforded by AM, yet achieve the precision and productivity of CNC machining, hybrid combinations of these two processes have started to gain traction. To achieve the benefits of combined processing, laser technology has been integrated into mainstream CNC machines - effectively repurposing them as hybrid manufacturing platforms. This paper reviews how this engineering challenge has prompted beam delivery innovations to allow automated changeover between laser processing and machining, using standard CNC tool changers. Handling laser-processing heads using the tool changer also enables automated change over between different types of laser processing heads, further expanding the breadth of laser processing flexibility in a hybrid CNC. This paper highlights the development, challenges and future impact of hybrid CNCs on laser processing.

  5. Reverse engineering of machine-tool settings with modified roll for spiral bevel pinions

    NASA Astrophysics Data System (ADS)

    Liu, Guanglei; Chang, Kai; Liu, Zeliang

    2013-05-01

    Although a great deal of research has been dedicated to the synthesis of spiral bevel gears, little related to reverse engineering can be found. An approach is proposed to reverse the machine-tool settings of the pinion of a spiral bevel gear drive on the basis of the blank and tooth surface data obtained by a coordinate measuring machine(CMM). Real tooth contact analysis(RTCA) is performed to preliminary ascertain the contact pattern, the motion curve, as well as the position of the mean contact point. And then the tangent to the contact path and the motion curve are interpolated in the sense of the least square method to extract the initial values of the bias angle and the higher order coefficients(HOC) in modified roll motion. A trial tooth surface is generated by machine-tool settings derived from the local synthesis relating to the initial meshing performances and modified roll motion. An optimization objective is formed which equals the tooth surface deviation between the real tooth surface and the trial tooth surface. The design variables are the parameters describing the meshing performances at the mean contact point in addition to the HOC. When the objective is optimized within an arbitrarily given convergence tolerance, the machine-tool settings together with the HOC are obtained. The proposed approach is verified by a spiral bevel pinion used in the accessory gear box of an aviation engine. The trial tooth surfaces approach to the real tooth surface on the whole in the example. The results show that the convergent tooth surface deviation for the concave side on the average is less than 0.5 μm, and is less than 1.3 μm for the convex side. The biggest tooth surface deviation is 6.7 μm which is located at the corner of the grid on the convex side. Those nodes with relative bigger tooth surface deviations are all located at the boundary of the grid. An approach is proposed to figure out the machine-tool settings of a spiral bevel pinion by way of reverse

  6. Mounting arrangement for the drive system of an air-bearing spindle on a machine tool

    DOEpatents

    Lunsford, J.S.; Crisp, D.W.; Petrowski, P.L.

    1987-12-07

    The present invention is directed to a mounting arrangement for the drive system of an air-bearing spindle utilized on a machine tool such as a lathe. The mounting arrangement of the present invention comprises a housing which is secured to the casing of the air bearing in such a manner that the housing position can be selectively adjusted to provide alignment of the air-bearing drive shaft supported by the housing and the air-bearing spindle. Once this alignment is achieved the air between spindle and the drive arrangement is maintained in permanent alignment so as to overcome misalignment problems encountered in the operation of the machine tool between the air-bearing spindle and the shaft utilized for driving the air-bearing spindle.

  7. Position-independent geometric error identification and global sensitivity analysis for the rotary axes of five-axis machine tools

    NASA Astrophysics Data System (ADS)

    Guo, Shijie; Jiang, Gedong; Zhang, Dongsheng; Mei, Xuesong

    2017-04-01

    Position-independent geometric errors (PIGEs) are the fundamental errors of a five-axis machine tool. In this paper, to identify ten PIGEs peculiar to the rotary axes of five-axis machine tools with a tilting head, the mathematic model of the ten PIGEs is deduced and four measuring patterns are proposed. The measuring patterns and identifying method are validated on a five-axis machine tool with a tilting head, and the ten PIGEs of the machine tool are obtained. The sensitivities of the four adjustable PIGEs of the machine tool in different measuring patterns are analyzed by the Morris global sensitivity analysis method and the modifying method, and the procedure of the four adjustable PIGEs of the machine tool is given accordingly. Experimental results show that after and before modifying the four adjustable PIGEs, the average compensate rate reached 52.7%. It is proved that the proposed measuring, identifying, analyzing and modifying method are effective for error measurement and precision improvement of the five-axis machine tool.

  8. Bayesian reliability modeling and assessment solution for NC machine tools under small-sample data

    NASA Astrophysics Data System (ADS)

    Yang, Zhaojun; Kan, Yingnan; Chen, Fei; Xu, Binbin; Chen, Chuanhai; Yang, Chuangui

    2015-11-01

    Although Markov chain Monte Carlo(MCMC) algorithms are accurate, many factors may cause instability when they are utilized in reliability analysis; such instability makes these algorithms unsuitable for widespread engineering applications. Thus, a reliability modeling and assessment solution aimed at small-sample data of numerical control(NC) machine tools is proposed on the basis of Bayes theories. An expert-judgment process of fusing multi-source prior information is developed to obtain the Weibull parameters' prior distributions and reduce the subjective bias of usual expert-judgment methods. The grid approximation method is applied to two-parameter Weibull distribution to derive the formulas for the parameters' posterior distributions and solve the calculation difficulty of high-dimensional integration. The method is then applied to the real data of a type of NC machine tool to implement a reliability assessment and obtain the mean time between failures(MTBF). The relative error of the proposed method is 5.8020×10-4 compared with the MTBF obtained by the MCMC algorithm. This result indicates that the proposed method is as accurate as MCMC. The newly developed solution for reliability modeling and assessment of NC machine tools under small-sample data is easy, practical, and highly suitable for widespread application in the engineering field; in addition, the solution does not reduce accuracy.

  9. Influence of export control policy on the competitiveness of machine tool producing organizations

    NASA Astrophysics Data System (ADS)

    Ahrstrom, Jeffrey D.

    The possible influence of export control policies on producers of export controlled machine tools is examined in this quantitative study. International market competitiveness theories hold that market controlling policies such as export control regulations may influence an organization's ability to compete (Burris, 2010). Differences in domestic application of export control policy on machine tool exports may impose throttling effects on the competitiveness of participating firms (Freedenberg, 2010). Commodity shipments from Japan, Germany, and the United States to the Russian market will be examined using descriptive statistics; gravity modeling of these specific markets provides a foundation for comparison to actual shipment data; and industry participant responses to a user developed survey will provide additional data for analysis using a Kruskal-Wallis one-way analysis of variance. There is scarce academic research data on the topic of export control effects within the machine tool industry. Research results may be of interest to industry leadership in market participation decisions, advocacy arguments, and strategic planning. Industry advocates and export policy decision makers could find data of interest in supporting positions for or against modifications of export control policies.

  10. High productivity machining of holes in Inconel 718 with SiAlON tools

    NASA Astrophysics Data System (ADS)

    Agirreurreta, Aitor Arruti; Pelegay, Jose Angel; Arrazola, Pedro Jose; Ørskov, Klaus Bonde

    2016-10-01

    Inconel 718 is often employed in aerospace engines and power generation turbines. Numerous researches have proven the enhanced productivity when turning with ceramic tools compared to carbide ones, however there is considerably less information with regard to milling. Moreover, no knowledge has been published about machining holes with this type of tools. Additional research on different machining techniques, like for instance circular ramping, is critical to expand the productivity improvements that ceramics can offer. In this a 3D model of the machining and a number of experiments with SiAlON round inserts have been carried out in order to evaluate the effect of the cutting speed and pitch on the tool wear and chip generation. The results of this analysis show that three different types of chips are generated and also that there are three potential wear zones. Top slice wear is identified as the most critical wear type followed by the notch wear as a secondary wear mechanism. Flank wear and adhesion are also found in most of the tests.

  11. Mathematical support for automated geometry analysis of lathe machining of oblique peakless round–nose tools

    NASA Astrophysics Data System (ADS)

    Filippov, A. V.; Tarasov, S. Yu; Podgornyh, O. A.; Shamarin, N. N.; Filippova, E. O.

    2017-01-01

    Automatization of engineering processes requires developing relevant mathematical support and a computer software. Analysis of metal cutting kinematics and tool geometry is a necessary key task at the preproduction stage. This paper is focused on developing a procedure for determining the geometry of oblique peakless round-nose tool lathe machining with the use of vector/matrix transformations. Such an approach allows integration into modern mathematical software packages in distinction to the traditional analytic description. Such an advantage is very promising for developing automated control of the preproduction process. A kinematic criterion for the applicable tool geometry has been developed from the results of this study. The effect of tool blade inclination and curvature on the geometry-dependent process parameters was evaluated.

  12. Effect of centrifugal forces on dimensional error of bored shapes

    NASA Astrophysics Data System (ADS)

    Arsuaga, M.; de Lacalle, L. N. López; Lobato, R.; Urbikain, G.; Campa, F.

    2012-04-01

    Boring operations of deep holes with a slender boring bar are often hindered by the precision because of their low static stiffness and high deformations. Because of that, it is not possible to remove much larger depths of cuts than the nose radius of the tool, unlike the case of turning and face milling operations, and consequently, the relationship between the cutting force distribution, tool geometry, feed rate and depth of cut becomes non-linear and complex. This problem gets worse when working with a rotating boring head where apart from the cutting forces and the variation of the inclination angle because of shape boring, the bar and head are affected by de centrifugal forces. The centrifugal forces, and therefore the centrifugal deflection, will vary as a function of the rotating speed, boring bar mass distribution and variable radial position of the bar in shape boring. Taking in to account all this effects, a load and deformation model was created. This model has been experimentally validated to use as a corrector factor of the radial position of the U axis in the boring head.

  13. Analysis and control on changeable wheel tool system of hybrid grinding and polishing machine tool for blade finishing

    NASA Astrophysics Data System (ADS)

    He, Qiuwei; Lv, Xingming; Wang, Xin; Qu, Xingtian; Zhao, Ji

    2017-01-01

    Blade is the key component in the energy power equipment of turbine, aircraft engines and so on. Researches on the process and equipment for blade finishing become one of important and difficult point. To control precisely tool system of developed hybrid grinding and polishing machine tool for blade finishing, the tool system with changeable wheel for belt polishing is analyzed in this paper. Firstly, the belt length and wrap angle of each wheel in different position of tension wheel swing angle in the process of changing wheel is analyzed. The reasonable belt length is calculated by using MATLAB, and relationships between wrap angle of each wheel and cylinder expansion amount of contact wheel are obtained. Then, the control system for changeable wheel tool structure is developed. Lastly, the surface roughness of blade finishing is verified by experiments. Theoretical analysis and experimental results show that reasonable belt length and wheel wrap angle can be obtained by proposed analysis method, the changeable wheel tool system can be controlled precisely, and the surface roughness of blade after grinding meets the design requirements.

  14. Accurate identification and compensation of geometric errors of 5-axis CNC machine tools using double ball bar

    NASA Astrophysics Data System (ADS)

    Lasemi, Ali; Xue, Deyi; Gu, Peihua

    2016-05-01

    Five-axis CNC machine tools are widely used in manufacturing of parts with free-form surfaces. Geometric errors of machine tools have significant effects on the quality of manufactured parts. This research focuses on development of a new method to accurately identify geometric errors of 5-axis CNC machines, especially the errors due to rotary axes, using the magnetic double ball bar. A theoretical model for identification of geometric errors is provided. In this model, both position-independent errors and position-dependent errors are considered as the error sources. This model is simplified by identification and removal of the correlated and insignificant error sources of the machine. Insignificant error sources are identified using the sensitivity analysis technique. Simulation results reveal that the simplified error identification model can result in more accurate estimations of the error parameters. Experiments on a 5-axis CNC machine tool also demonstrate significant reduction in the volumetric error after error compensation.

  15. Biomechanics of substrate boring by fig wasps.

    PubMed

    Kundanati, Lakshminath; Gundiah, Namrata

    2014-06-01

    Female insects of diverse orders bore into substrates to deposit their eggs. Such insects must overcome several biomechanical challenges to successfully oviposit, which include the selection of suitable substrates through which the ovipositor can penetrate without itself fracturing. In many cases, the insect may also need to steer and manipulate the ovipositor within the substrate to deliver eggs at desired locations before rapidly retracting her ovipositor to avoid predation. In the case of female parasitoid ichneumonid wasps, this process is repeated multiple times during her lifetime, thus testing the ability of the ovipositioning apparatus to endure fracture and fatigue. What specific adaptations does the ovipositioning apparatus of a female ichneumonoid wasp possess to withstand these challenges? We addressed this question using a model system composed of parasitoid and pollinator fig wasps. First, we show that parasitoid ovipositor tips have teeth-like structures, preferentially enriched with zinc, unlike the smooth morphology of pollinator ovipositors. We describe sensillae present on the parasitoid ovipositor tip that are likely to aid in the detection of chemical species and mechanical deformations and sample microenvironments within the substrate. Second, using atomic force microscopy, we show that parasitoid tip regions have a higher modulus compared with regions proximal to the abdomen in parasitoid and pollinator ovipositors. Finally, we use videography to film wasps during substrate boring and analyse buckling of the ovipositor to estimate the forces required for substrate boring. Together, these results allow us to describe the biomechanical principles underlying substrate boring in parasitoid ichneumonid wasps. Such studies may be useful for the biomimetic design of surgical tools and in the use of novel mechanisms to bore through hard substrates.

  16. Performance of Uncoated Carbide Cutting Tool when Machining Cast Iron in Dry Cutting Condition

    NASA Astrophysics Data System (ADS)

    Jaharah, A. G.; Che Hassan, C. H.; Ghazali, M. J.; Sulong, A. B.; Omar, M. Z.; Nuawi, M. Z.; Ismail, A. R.

    This paper presents the performance of uncoated carbide cutting tool when machining cast iron in dry cutting conditions. Experiments were conducted at various cutting speeds, feed rates, and depths of cut according to Taguchi method design of experiment using a standard orthogonal array L9(34). The effects of cutting speeds (100-146 m/min), feed rates (0.20-0.35 mm/tooth) and depths of cut (1.0-2.0 mm) on the tool life, surface roughness and cutting forces were evaluated using ANOVA. Results showed that the effects of cutting speed, depth of cut and the feed rate were similar affecting the failure of the carbide cutting tools within the range of tested machining parameters. The contribution of cutting speed, feed rate, and depth of cut in controlling the tool life were 32.12%, 38.56% and 29.32% respectively. Whereas, the cutting speed was the main factor influencing the average surface roughness (Ra) value followed by feed rate. These factors contribute 60.53% and 35.59% respectively to the Ra value. On the other hand, cutting forces generated were greatly influenced by the depth of cut (66.52%) and the feed rate (32.6%). Cutting speed was found insignificant in controlling the generated cutting forces.

  17. Cutting performance of alumina-based ceramic tools when machining high tensile steel

    SciTech Connect

    Li, X.S.; Low, I.M.; O`Conner, B.H.; Wager, J.G.; Perera, D.S.

    1993-12-31

    Three types of alumina-based ceramic tools SN60, AZ5000 (zirconia toughened), A65, HC2 (titanium carbide reinforced) and CC670 (silicon carbide whisker reinforced) were used for the evaluation of cutting performance when machining a high tensile steel (AISI 4340). Experimental studies were carried out at various cutting speeds (200--600 m/min), feeds (0.1--0.4 mm/rev) and depths of cut (0.5--2.0 mm), in dry conditions. The cutting performance of alumina-based ceramic tools was judged according to the cutting force produced during the process of machining, surface roughness of the workpiece and wear rate of the cutting inserts. A piezoelectric dynamometer was employed to measure the cutting forces. The flank wear was used to determine the tool-life of these inserts. The cutting performance of these alumina-based ceramic tools was analyzed and compared. The influence of cutting parameters (i. e. cutting speed, feed rate and depth of cut) on cutting performance is discussed.

  18. A tool for urban soundscape evaluation applying Support Vector Machines for developing a soundscape classification model.

    PubMed

    Torija, Antonio J; Ruiz, Diego P; Ramos-Ridao, Angel F

    2014-06-01

    To ensure appropriate soundscape management in urban environments, the urban-planning authorities need a range of tools that enable such a task to be performed. An essential step during the management of urban areas from a sound standpoint should be the evaluation of the soundscape in such an area. In this sense, it has been widely acknowledged that a subjective and acoustical categorization of a soundscape is the first step to evaluate it, providing a basis for designing or adapting it to match people's expectations as well. In this sense, this work proposes a model for automatic classification of urban soundscapes. This model is intended for the automatic classification of urban soundscapes based on underlying acoustical and perceptual criteria. Thus, this classification model is proposed to be used as a tool for a comprehensive urban soundscape evaluation. Because of the great complexity associated with the problem, two machine learning techniques, Support Vector Machines (SVM) and Support Vector Machines trained with Sequential Minimal Optimization (SMO), are implemented in developing model classification. The results indicate that the SMO model outperforms the SVM model in the specific task of soundscape classification. With the implementation of the SMO algorithm, the classification model achieves an outstanding performance (91.3% of instances correctly classified).

  19. Modal identification of spindle-tool unit in high-speed machining

    NASA Astrophysics Data System (ADS)

    Gagnol, Vincent; Le, Thien-Phu; Ray, Pascal

    2011-10-01

    The accurate knowledge of high-speed motorised spindle dynamic behaviour during machining is important in order to ensure the reliability of machine tools in service and the quality of machined parts. More specifically, the prediction of stable cutting regions, which is a critical requirement for high-speed milling operations, requires the accurate estimation of tool/holder/spindle set dynamic modal parameters. These estimations are generally obtained through Frequency Response Function (FRF) measurements of the non-rotating spindle. However, significant changes in modal parameters are expected to occur during operation, due to high-speed spindle rotation. The spindle's modal variations are highlighted through an integrated finite element model of the dynamic high-speed spindle-bearing system, taking into account rotor dynamics effects. The dependency of dynamic behaviour on speed range is then investigated and determined with accuracy. The objective of the proposed paper is to validate these numerical results through an experiment-based approach. Hence, an experimental setup is elaborated to measure rotating tool vibration during the machining operation in order to determine the spindle's modal frequency variation with respect to spindle speed in an industrial environment. The identification of natural frequencies of the spindle under rotating conditions is challenging, due to the low number of sensors and the presence of many harmonics in the measured signals. In order to overcome these issues and to extract the characteristics of the system, the spindle modes are determined through a 3-step procedure. First, spindle modes are highlighted using the Frequency Domain Decomposition (FDD) technique, with a new formulation at the considered rotating speed. These extracted modes are then analysed through the value of their respective damping ratios in order to separate the harmonics component from structural spindle natural frequencies. Finally, the stochastic

  20. A planning quality evaluation tool for prostate adaptive IMRT based on machine learning

    SciTech Connect

    Zhu Xiaofeng; Ge Yaorong; Li Taoran; Thongphiew, Danthai; Yin Fangfang; Wu, Q Jackie

    2011-02-15

    Purpose: To ensure plan quality for adaptive IMRT of the prostate, we developed a quantitative evaluation tool using a machine learning approach. This tool generates dose volume histograms (DVHs) of organs-at-risk (OARs) based on prior plans as a reference, to be compared with the adaptive plan derived from fluence map deformation. Methods: Under the same configuration using seven-field 15 MV photon beams, DVHs of OARs (bladder and rectum) were estimated based on anatomical information of the patient and a model learned from a database of high quality prior plans. In this study, the anatomical information was characterized by the organ volumes and distance-to-target histogram (DTH). The database consists of 198 high quality prostate plans and was validated with 14 cases outside the training pool. Principal component analysis (PCA) was applied to DVHs and DTHs to quantify their salient features. Then, support vector regression (SVR) was implemented to establish the correlation between the features of the DVH and the anatomical information. Results: DVH/DTH curves could be characterized sufficiently just using only two or three truncated principal components, thus, patient anatomical information was quantified with reduced numbers of variables. The evaluation of the model using the test data set demonstrated its accuracy {approx}80% in prediction and effectiveness in improving ART planning quality. Conclusions: An adaptive IMRT plan quality evaluation tool based on machine learning has been developed, which estimates OAR sparing and provides reference in evaluating ART.

  1. Excel2SVM: a stand-alone Python tool for data analysis via support vector machines.

    PubMed

    Hellman, Matthew; Jett, Marti; Hammamieh, Rasha

    2008-03-01

    The creation of classification kernel models to categorize unknown data samples of massive magnitude is an extremely advantageous tool for the scientific community. Excel2SVM, a stand-alone Python mathematical analysis tool, bridges the gap between researchers and computer science to create a simple graphical user interface that allows users to examine data and perform maximal margin classification. This valuable ability to train support vector machines and classify unknown data files is harnessed in this fast and efficient software, granting researchers full access to this complicated, high-level algorithm. Excel2SVM offers the ability to convert data to the proper sparse format while performing a variety of kernel functions along with cost factors/modes, grids, crossvalidation, and several other functions. This program functions with any type of quantitative data making Excel2SVM the ideal tool for analyzing a wide variety of input. The software is free and available at www.bioinformatics.org/excel2svm. A link to the software may also be found at www.kernel-machines.org. This software provides a useful graphical user interface that has proven to provide kernel models with accurate results and data classification through a decision boundary.

  2. Incremental motion encoder: a sensor for the integrated condition monitoring of rolling element bearings in machine tools

    NASA Astrophysics Data System (ADS)

    Ayandokun, Kayode A.; Orton, P. A.; Sherkat, Nasser; Thomas, Peter D.; Poliakoff, Janet F.

    1995-12-01

    Modern industry increasingly demands that machine tools operate continuously as elements within computer integrated manufacturing cells. Accurate monitoring of machine condition is the key to predicting failures that would result in quality defects or costly unplanned production stoppages. This paper presents research into the use of a novel rotary motion sensor for the condition monitoring of rolling element bearings. This sensor, the incremental motion encoder (IME), is based upon a patented development of the optical encoder commonly used in machine tools for sensing angular position and rotational speed. The IME combines these measurements with that of shaft center position in two dimensions. This motion of the shaft center is directly related to the condition of the bearings supporting the shaft. To illustrate the IME principle experimental results showing the ability of the sensor to distinguish between bearing defects and external sources of vibration are presented. Measurement of shaft loading with the sensor is also described. Currently machine tool condition is most often measured by external sensors, such as accelerometers or acoustic emission transducers, which are not parts of the machine itself. The IME is ideally suited to being designed into a machine tool so as to integrate a condition monitoring facility into the computer control of the machine. The paper concludes by describing the current technology which allows sensors based on the IME principle to be integrated directly into rolling element bearings for this purpose.

  3. Simulation and experimental research on modal analysis for a new 5-axis superalloy blade machine tool

    NASA Astrophysics Data System (ADS)

    Zhao, H. P.; Tang, X. Q.; Chen, X.; Wang, L. P.

    2011-05-01

    This paper considers a new type of 5-axis machine tool which is used to cut superalloy blades specially. Referring to this new structure system, this study presents modal simulation in detail to calculate the structure vibration resistance. The modal simulation include building suitable finite element models, considering boundary constraints and interpreting results. The physical impact test of prototype is conducted to validate the simulation results. The modal simulation also reveals that some important partial characteristics that affects the structure performance are ignored in the physical test data. The validated model can be used to complement the experimental test.

  4. Apparatus for correcting precision errors in slide straigntness in machine tools

    DOEpatents

    Robinson, S.C.; Gerth, H.L.

    The present invention is directed to a mechanism by which small deviations in slideway straightness and roll of a precision machining apparatus may be compensated for. The mechanism of the present invention comprises a fixture support disposed between the slideway carriage and the tool or workpiece fixture and provided with a hinge-like coupling between the carriage and the fixture support so as to allow for the minute and precise displacement of the fixture support in a direction normal to the direction of the slide path soa as to readily compensate for slight deviations in the straightness and roll of the slide path.

  5. Apparatus for correcting precision errors in slide straightness in machine tools

    DOEpatents

    Robinson, Samuel C.; Gerth, Howard L.

    1981-01-01

    The present invention is directed to a mechanism by which small deviations in slideway straightness and roll of a precision machining apparatus may be compensated for. The mechanism of the present invention comprises a fixture support disposed between the slideway carriage and the tool or workpiece fixture and provided with a hinge-like coupling between the carriage and the fixture support so as to allow for the minute and precise displacement of the fixture support in a direction normal to the direction of the slide path so as to readily compensate for slight deviations in the straightness and roll of the slide path.

  6. Heuristic algorithms for solving of the tool routing problem for CNC cutting machines

    NASA Astrophysics Data System (ADS)

    Chentsov, P. A.; Petunin, A. A.; Sesekin, A. N.; Shipacheva, E. N.; Sholohov, A. E.

    2015-11-01

    The article is devoted to the problem of minimizing the path of the cutting tool to shape cutting machines began. This problem can be interpreted as a generalized traveling salesman problem. Earlier version of the dynamic programming method to solve this problem was developed. Unfortunately, this method allows to process an amount not exceeding thirty circuits. In this regard, the task of constructing quasi-optimal route becomes relevant. In this paper we propose options for quasi-optimal greedy algorithms. Comparison of the results of exact and approximate algorithms is given.

  7. Applying Machine Learning Tools to the Identification of Foreshock Transient Events

    NASA Astrophysics Data System (ADS)

    Beyene, F.; Murr, D.

    2015-12-01

    Our previous research attempted to establish the relationship between foreshock transient events and transients in the ionosphere observed with ground magnetometers. This earlier work relied on foreshock transient event lists that were generated by a visual survey of the THEMIS data near the bowshock/foreshock. Our aim is to extend our earlier work, and the overall understanding of foreshock transients, by employing machine learning tools to identify foreshock transient events. Successful application of these tools would allow use to survey much more data. We first present results of automated classification of THEMIS data into the three primary regions of solar wind, magnetosheath, and magnetosphere. We then present our initial results of training an SVM classifier using the human generated event list and applying it to a more extensive data set.

  8. Temperature variable optimization for precision machine tool thermal error compensation on optimal threshold

    NASA Astrophysics Data System (ADS)

    Zhang, Ting; Ye, Wenhua; Liang, Ruijun; Lou, Peihuang; Yang, Xiaolan

    2013-01-01

    Machine tool thermal error is an important reason for poor machining accuracy. Thermal error compensation is a primary technology in accuracy control. To build thermal error model, temperature variables are needed to be divided into several groups on an appropriate threshold. Currently, group threshold value is mainly determined by researchers experience. Few studies focus on group threshold in temperature variable grouping. Since the threshold is important in error compensation, this paper arms to find out an optimal threshold to realize temperature variable optimization in thermal error modeling. Firstly, correlation coefficient is used to express membership grade of temperature variables, and the theory of fuzzy transitive closure is applied to obtain relational matrix of temperature variables. Concepts as compact degree and separable degree are introduced. Then evaluation model of temperature variable clustering is built. The optimal threshold and the best temperature variable clustering can be obtained by setting the maximum value of evaluation model as the objective. Finally, correlation coefficients between temperature variables and thermal error are calculated in order to find out optimum temperature variables for thermal error modeling. An experiment is conducted on a precise horizontal machining center. In experiment, three displacement sensors are used to measure spindle thermal error and twenty-nine temperature sensors are utilized to detect the machining center temperature. Experimental result shows that the new method of temperature variable optimization on optimal threshold successfully worked out a best threshold value interval and chose seven temperature variables from twenty-nine temperature measuring points. The model residual of z direction is within 3 μm. Obviously, the proposed new variable optimization method has simple computing process and good modeling accuracy, which is quite fit for thermal error compensation.

  9. DRPPP: A machine learning based tool for prediction of disease resistance proteins in plants.

    PubMed

    Pal, Tarun; Jaiswal, Varun; Chauhan, Rajinder S

    2016-11-01

    Plant disease outbreak is increasing rapidly around the globe and is a major cause for crop loss worldwide. Plants, in turn, have developed diverse defense mechanisms to identify and evade different pathogenic microorganisms. Early identification of plant disease resistance genes (R genes) can be exploited for crop improvement programs. The present prediction methods are either based on sequence similarity/domain-based methods or electronically annotated sequences, which might miss existing unrecognized proteins or low similarity proteins. Therefore, there is an urgent need to devise a novel machine learning technique to address this problem. In the current study, a SVM-based tool was developed for prediction of disease resistance proteins in plants. All known disease resistance (R) proteins (112) were taken as a positive set, whereas manually curated negative dataset consisted of 119 non-R proteins. Feature extraction generated 10,270 features using 16 different methods. The ten-fold cross validation was performed to optimize SVM parameters using radial basis function. The model was derived using libSVM and achieved an overall accuracy of 91.11% on the test dataset. The tool was found to be robust and can be used for high-throughput datasets. The current study provides instant identification of R proteins using machine learning approach, in addition to the similarity or domain prediction methods.

  10. Development of AN Optical Measuring System for Geometric Errors of a Miniaturized Machine Tool

    NASA Astrophysics Data System (ADS)

    Kweon, Sung-Hwan; Liu, Yu; Lee, Jae-Ha; Kim, Young-Suk; Yang, Seung-Han

    Recently, miniaturized machine tools (mMT) have become a promising micro/meso-mechanical manufacturing technique to overcome the material limitation and produce complex 3D meso-scale components with higher accuracy. To achieve sub-micron accuracy, geometric errors of a miniaturized machine tool should be identified and compensated. An optic multi-degree-of-freedom (DOF) measuring system, composed of one laser diode, two beam splitters and three position sensing detectors (PSDs), is proposed for simultaneous measurement of horizontal straightness, vertical straightness, pitch, yaw and roll errors along a moving axis of mMT. Homogeneous transformation matrix (HTM) is used to derive the relationship between the readings of PSDs and geometric errors, and an error estimation algorithm is presented to calculate the geometric errors. Simulation is carried out to prove the estimation accuracy of this algorithm. In theory, the measurement resolution of this proposed system can reach up to 0.03 μm and 0.06 arcsec for translational and rotational errors, respectively.

  11. Application of autoregressive distributed lag model to thermal error compensation of machine tools

    NASA Astrophysics Data System (ADS)

    Miao, Enming; Niu, Pengcheng; Fei, Yetai; Yan, Yan

    2011-12-01

    Since Thermal error in precision CNC machine tools cannot be ignored, it is essential to construct a simple and effective thermal error compensation mathematical model. In this paper, three modeling methods are introduced in detail. The first is multiple linear regression model; the second is congruence model, which combines multiple linear regression model with AR model of its residual error; and the third is autoregressive distributed lag model(ADL), which is compared and analyzed. Multiple linear regression analysis is used most commonly in thermal error compensation, since it is a simple and quick modeling method. But thermal error is nonlinear and interactive, so it is difficult to model a precise least squares model of thermal error. The congruence model and autoregressive distributed lag model belong to time series analysis method which has the advantage of establishing a precise mathematical model. The distinctions between the two models are that: the congruence model divides the parameter into two parts to estimate them respectively, but autoregressive distributed lag model estimates parameter uniformly, so congruence model is less accurate than autoregressive distributed lag model in modeling. This paper, based upon an actual example, concludes that autoregressive distributed lag model for thermal error of precision CNC machine tools is a good way to improve modeling accuracy.

  12. Building an asynchronous web-based tool for machine learning classification.

    PubMed

    Weber, Griffin; Vinterbo, Staal; Ohno-Machado, Lucila

    2002-01-01

    Various unsupervised and supervised learning methods including support vector machines, classification trees, linear discriminant analysis and nearest neighbor classifiers have been used to classify high-throughput gene expression data. Simpler and more widely accepted statistical tools have not yet been used for this purpose, hence proper comparisons between classification methods have not been conducted. We developed free software that implements logistic regression with stepwise variable selection as a quick and simple method for initial exploration of important genetic markers in disease classification. To implement the algorithm and allow our collaborators in remote locations to evaluate and compare its results against those of other methods, we developed a user-friendly asynchronous web-based application with a minimal amount of programming using free, downloadable software tools. With this program, we show that classification using logistic regression can perform as well as other more sophisticated algorithms, and it has the advantages of being easy to interpret and reproduce. By making the tool freely and easily available, we hope to promote the comparison of classification methods. In addition, we believe our web application can be used as a model for other bioinformatics laboratories that need to develop web-based analysis tools in a short amount of time and on a limited budget.

  13. CNC machine tool's wear diagnostic and prognostic by using dynamic Bayesian networks

    NASA Astrophysics Data System (ADS)

    Tobon-Mejia, D. A.; Medjaher, K.; Zerhouni, N.

    2012-04-01

    The failure of critical components in industrial systems may have negative consequences on the availability, the productivity, the security and the environment. To avoid such situations, the health condition of the physical system, and particularly of its critical components, can be constantly assessed by using the monitoring data to perform on-line system diagnostics and prognostics. The present paper is a contribution on the assessment of the health condition of a computer numerical control (CNC) tool machine and the estimation of its remaining useful life (RUL). The proposed method relies on two main phases: an off-line phase and an on-line phase. During the first phase, the raw data provided by the sensors are processed to extract reliable features. These latter are used as inputs of learning algorithms in order to generate the models that represent the wear's behavior of the cutting tool. Then, in the second phase, which is an assessment one, the constructed models are exploited to identify the tool's current health state, predict its RUL and the associated confidence bounds. The proposed method is applied on a benchmark of condition monitoring data gathered during several cuts of a CNC tool. Simulation results are obtained and discussed at the end of the paper.

  14. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 13: Laser Machining, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  15. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 3: Machining, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  16. Effect of High-speed Milling tool path strategies on the surface roughness of Stavax ESR mold insert machining

    NASA Astrophysics Data System (ADS)

    Mebrahitom, A.; Rizuan, D.; Azmir, M.; Nassif, M.

    2016-02-01

    High speed milling is one of the recent technologies used to produce mould inserts due to the need for high surface finish. It is a faster machining process where it uses a small side step and a small down step combined with very high spindle speed and feed rate. In order to effectively use the HSM capabilities, optimizing the tool path strategies and machining parameters is an important issue. In this paper, six different tool path strategies have been investigated on the surface finish and machining time of a rectangular cavities of ESR Stavax material. CAD/CAM application of CATIA V5 machining module for pocket milling of the cavities was used for process planning.

  17. Machinability of an experimental Ti-Ag alloy in terms of tool life in a dental CAD/CAM system.

    PubMed

    Inagaki, Ryoichi; Kikuchi, Masafumi; Takahashi, Masatoshi; Takada, Yukyo; Sasaki, Keiichi

    2015-01-01

    Titanium is difficult to machine because of its intrinsic properties. In a previous study, the machinability of titanium was improved by alloying with silver. This study aimed to evaluate the durability of tungsten carbide burs after the fabrication of frameworks using a Ti-20%Ag alloy and titanium with a computer-aided design and computer-aided manufacturing system. There was a significant difference in attrition area ratio between the two metals. Compared with titanium, the ratio of the area of attrition of machining burs was significantly lower for the experimental Ti-20%Ag alloy. The difference in the area of attrition for titanium and Ti-20%Ag became remarkable with increasing number of machining operations. The results show that the same burs can be used for a longer time with Ti-20%Ag than with pure titanium. Therefore, in terms of tool life, the machinability of the Ti-20%Ag alloy is superior to that of titanium.

  18. Optimization of process parameters on EN24 Tool steel using Taguchi technique in Electro-Discharge Machining (EDM)

    NASA Astrophysics Data System (ADS)

    Jeykrishnan, J.; Vijaya Ramnath, B.; Akilesh, S.; Pradeep Kumar, R. P.

    2016-09-01

    In the field of manufacturing sectors, electric discharge machining (EDM) is widely used because of its unique machining characteristics and high meticulousness which can't be done by other traditional machines. The purpose of this paper is to analyse the optimum machining parameter, to curtail the machining time with respect to high material removal rate (MRR) and low tool wear rate (TWR) by varying the parameters like current, pulse on time (Ton) and pulse off time (Toff). By conducting several dry runs using Taguchi technique of L9 orthogonal array (OA), optimized parameters were found using analysis of variance (ANOVA) and the error percentage can be validated and parameter contribution for MRR and TWR were found.

  19. Heavy duty precision leveling jacks expedite setup time on horizontal boring mill

    NASA Technical Reports Server (NTRS)

    Dellenbaugh, W.; Jones, C.

    1966-01-01

    Leveling jack is a precise alignment tool which expedites the setup of components or assemblies up to 2500 pounds on horizontal boring mills. This tool eliminates the necessity of wedges and blocks to shim the components to proper position.

  20. Evaluation of machine learning tools for inspection of steam generator tube structures using pulsed eddy current

    NASA Astrophysics Data System (ADS)

    Buck, J. A.; Underhill, P. R.; Morelli, J.; Krause, T. W.

    2017-02-01

    Degradation of nuclear steam generator (SG) tubes and support structures can result in a loss of reactor efficiency. Regular in-service inspection, by conventional eddy current testing (ECT), permits detection of cracks, measurement of wall loss, and identification of other SG tube degradation modes. However, ECT is challenged by overlapping degradation modes such as might occur for SG tube fretting accompanied by tube off-set within a corroding ferromagnetic support structure. Pulsed eddy current (PEC) is an emerging technology examined here for inspection of Alloy-800 SG tubes and associated carbon steel drilled support structures. Support structure hole size was varied to simulate uniform corrosion, while SG tube was off-set relative to hole axis. PEC measurements were performed using a single driver with an 8 pick-up coil configuration in the presence of flat-bottom rectangular frets as an overlapping degradation mode. A modified principal component analysis (MPCA) was performed on the time-voltage data in order to reduce data dimensionality. The MPCA scores were then used to train a support vector machine (SVM) that simultaneously targeted four independent parameters associated with; support structure hole size, tube off-centering in two dimensions and fret depth. The support vector machine was trained, tested, and validated on experimental data. Results were compared with a previously developed artificial neural network (ANN) trained on the same data. Estimates of tube position showed comparable results between the two machine learning tools. However, the ANN produced better estimates of hole inner diameter and fret depth. The better results from ANN analysis was attributed to challenges associated with the SVM when non-constant variance is present in the data.

  1. Surface Preparation of Powder Metallurgical Tool Steels by Means of Wire Electrical Discharge Machining

    NASA Astrophysics Data System (ADS)

    Hatami, Sepehr; Shahabi-Navid, Mehrdad; Nyborg, Lars

    2012-09-01

    The surface of two types of powder metallurgical (PM) tool steels ( i.e., with and without nitrogen) was prepared using wire electrical discharge machining (WEDM). From each grade of tool steel, seven surfaces corresponding to one to seven passes of WEDM were prepared. The WEDM process was carried out using a brass wire as electrode and deionized water as dielectric. After each WEDM pass the surface of the tool steels was thoroughly examined. Surface residual stresses were measured by the X-ray diffraction (XRD) technique. The measured stresses were found to be of tensile nature. The surface roughness of the WEDM specimens was measured using interference microscopy. The surface roughness as well as the residual stress measurements indicated an insignificant improvement of these parameters after four passes of WEDM. In addition, the formed recast layer was characterized by means of scanning electron microscopy (SEM), XRD, and X-ray photoelectron spectroscopy (XPS). The characterization investigation clearly shows diffusion of copper and zinc from the wire electrode into the work material, even after the final WEDM step. Finally, the importance of eliminating excessive WEDM steps is thoroughly discussed.

  2. Effect of tool material on machinability of TiCp reinforced Al-1100 composite

    NASA Astrophysics Data System (ADS)

    Harishchandra; Kadadevaramath, R. S.; Anil, K. C.

    2016-09-01

    In present days MMC's are widely used in most of the industries, like automobiles, aerospace, minerals and marine industries, because of its high specific strength to weight ratio. There are many types of reinforcements are available, selection of reinforcement is depends on availability, cost and desired reinforcement properties. In our study Al-1100 is selected as a primary material and Titanium carbide particle (TiCp) of 44 pm size as reinforcement and synthesized by manual stir casting method, by varying the reinforcement percentage. K2DF6 salt was used as wetting agent in order to improve the wetting behaviour of the reinforcement and same was observed in optical micrographs. Further, prepared composite materials are subjected to machinability studies by using lathe tool dynamometer in order to evaluate the cutting force, surface roughness with respect to reinforcement percentage and tool material. From the results, it is observed that the hardness and surface roughness of a specimen increases with the increasing of reinforcement percentage and Hardness of the tool material respectively.

  3. Machine learning techniques as a helpful tool toward determination of plaque vulnerability.

    PubMed

    Cilla, Myriam; Martínez, Javier; Peña, Estefanía; Martínez, Miguel Ángel

    2012-04-01

    Atherosclerotic cardiovascular disease results in millions of sudden deaths annually, and coronary artery disease accounts for the majority of this toll. Plaque rupture plays main role in the majority of acute coronary syndromes. Rupture has been usually associated with stress concentrations, which are determined mainly by tissue properties and plaque geometry. The aim of this study is develop a tool, using machine learning techniques to assist the clinical professionals on decisions of the vulnerability of the atheroma plaque. In practice, the main drawbacks of 3-D finite element analysis to predict the vulnerability risk are the huge main memories required and the long computation times. Therefore, it is essential to use these methods which are faster and more efficient. This paper discusses two potential applications of computational technologies, artificial neural networks and support vector machines, used to assess the role of maximum principal stress in a coronary vessel with atheroma plaque as a function of the main geometrical features in order to quantify the vulnerability risk.

  4. Modulated Tool-Path Chip Breaking For Depleted Uranium Machining Operations

    SciTech Connect

    Barkman, W. E.; Babelay Jr., E. F.; Smith, K. S.; Assaid T. S.; McFarland, J. T.; Tursky, D. A.

    2010-04-15

    Turning operations involving depleted uranium frequently generate long, stringy chips that present a hazard to both the machinist and the machine tool. While a variety of chip-breaking techniques are available, they generally depend on a mechanism that increases the bending of the chip or the introduction of a one dimensional vibration that produces an interrupted cutting pattern. Unfortunately, neither of these approaches is particularly effective when making a 'light depth-of-cut' on a contoured workpiece. The historical solution to this problem has been for the machinist to use long-handled tweezers to 'pull the chip' and try to keep it submerged in the chip pan; however, this approach is not practical for all machining operations. This paper discusses a research project involving the Y-12 National Security Complex and the University of North Carolina at Charlotte in which unique, oscillatory part programs are used to continuously create an interrupted cut that generates pre-defined, user-selectable chip lengths.

  5. Upgrading the steam and cooling systems at a machine tool manufacturing complex

    SciTech Connect

    Davies, G.R.; Drye, J.W.

    1997-03-01

    Cincinnati Milacron, Inc., one of the world`s largest machine tool manufacturers, decided to upgrade the steam and cooling systems that serve Milacron`s multibuilding 1.5 million square foot (139,350 m{sup 2}) headquarters complex in Cincinnati, Ohio. The upgrades were begun in 1993 and were operational by March 1995. Program objectives were to: (1) Provide mechanical cooling of manufacturing areas for better temperature control to gain closer tolerances on machined parts. This was to support a corporate objective to obtain ISO 9000 Certification which has been achieved. (2) Phase-out use of ozone-depleting chlorofluorocarbon (CFC) refrigerants in existing electric chillers and packaged air-conditioning (DX) units. (3) Minimize waste oil and wood leaving the complex to reduce disposal costs and environmental liabilities. (4) Reduce operating and maintenance costs to enhance industrial competitiveness. With co-funding help from the local utility company, Cinergy Corporation, the authors assisted Milacron in analyzing the feasibility of various mechanical cooling concepts such as single vs. two-stage steam absorption vs. electric chillers. This analysis provided the data needed to select the concepts which best met the program objectives.

  6. Structure Based Thermostability Prediction Models for Protein Single Point Mutations with Machine Learning Tools.

    PubMed

    Jia, Lei; Yarlagadda, Ramya; Reed, Charles C

    2015-01-01

    Thermostability issue of protein point mutations is a common occurrence in protein engineering. An application which predicts the thermostability of mutants can be helpful for guiding decision making process in protein design via mutagenesis. An in silico point mutation scanning method is frequently used to find "hot spots" in proteins for focused mutagenesis. ProTherm (http://gibk26.bio.kyutech.ac.jp/jouhou/Protherm/protherm.html) is a public database that consists of thousands of protein mutants' experimentally measured thermostability. Two data sets based on two differently measured thermostability properties of protein single point mutations, namely the unfolding free energy change (ddG) and melting temperature change (dTm) were obtained from this database. Folding free energy change calculation from Rosetta, structural information of the point mutations as well as amino acid physical properties were obtained for building thermostability prediction models with informatics modeling tools. Five supervised machine learning methods (support vector machine, random forests, artificial neural network, naïve Bayes classifier, K nearest neighbor) and partial least squares regression are used for building the prediction models. Binary and ternary classifications as well as regression models were built and evaluated. Data set redundancy and balancing, the reverse mutations technique, feature selection, and comparison to other published methods were discussed. Rosetta calculated folding free energy change ranked as the most influential features in all prediction models. Other descriptors also made significant contributions to increasing the accuracy of the prediction models.

  7. A field study investigating the effects of a rebar-tying machine on trunk flexion, tool usability and productivity.

    PubMed

    Vi, Peter

    2006-11-15

    A field study with a before-and-after experimental design was conducted to evaluate the potential reduction in the risk of musculoskeletal injuries to rodworkers when using an automatic rebar-tying machine. Eleven rodworkers participated in this experiment. All dependent variables (trunk posture, rebar-tying time and responses to a usability questionnaire) were first measured before introducing the rebar-tying machine and then after 3 months of usage all dependent variables were measured again. The results of the study indicated that working with a rebar-tying machine significantly reduced the magnitude, frequency and duration of exposure to awkward trunk posture. Tying time was reduced when participants used the machine. The usability questionnaire indicated that most participants preferred to use the rebar-tying machine for ground-level rebar construction. The field study also revealed that the rebar-tying machine is not limited to the reinforcing trade. The machine can be used for other purposes, such as tying electrical conduit and attaching radiant heat tube to steel mesh. Based on trunk posture exposure, rebar-tying time, usability and transferability, it is concluded that the rebar-tying machine can be an effective tool to reduce the frequency and duration of severe trunk flexion, improve usability and increase productivity among concrete reinforcement workers.

  8. Finite Element Modelling of the effect of tool rake angle on tool temperature and cutting force during high speed machining of AISI 4340 steel

    NASA Astrophysics Data System (ADS)

    Sulaiman, S.; Roshan, A.; Ariffin, M. K. A.

    2013-12-01

    In this paper, a Finite Element Method (FEM) based on the ABAQUS explicit software which involves Johnson-Cook material model was used to simulate cutting force and tool temperature during high speed machining (HSM) of AISI 4340 steel. In this simulation work, a tool rake angle ranging from 0° to 20° and a range of cutting speeds between 300 to 550 m/min was investigated. The purpose of this simulation analysis was to find optimum tool rake angle where cutting force is smallest as well as tool temperature is lowest during high speed machining. It was found that cutting forces to have a decreasing trend as rake angle increased to positive direction. The optimum rake angle observed between 10° and 18° due to decrease of cutting force as 20% for all simulated cutting speeds. In addition, increasing cutting tool rake angle over its optimum value had negative influence on tool's performance and led to an increase in cutting temperature. The results give a better understanding and recognition of the cutting tool design for high speed machining processes.

  9. IB: a Monte Carlo Simulation Tool for Neutron Scattering Instrument Design under Parallel Virtual Machine

    SciTech Connect

    Zhao, Jinkui

    2011-01-01

    IB is a Monte Carlo simulation tool for aiding neutron scattering instrument designs. It is written in C++ and implemented under Parallel Virtual Machine. The program has a few basic components, or modules, that can be used to build a virtual neutron scattering instrument. More complex components, such as neutron guides and multichannel beam benders, can be constructed using the grouping technique unique to IB. Users can specify a collection of modules as a group. For example, a neutron guide can be constructed by grouping four neutron mirrors together that make up the four sides of the guide. IB s simulation engine ensures that neutrons entering a group will be properly operated upon by all members of the group. For simulations that require higher computer speed, the program can be run in parallel mode under the PVM architecture. Initially, the program was written for designing instruments on pulsed neutron sources, it has since been used to simulate reactor based instruments as well.

  10. Precision Measurement of Cylinder Surface Profile on an Ultra-Precision Machine Tool

    NASA Astrophysics Data System (ADS)

    Lee, J. C.; Noh, Y. J.; Arai, Y.; Gao, W.; Park, C. H.

    2009-01-01

    This paper describes the measurement of the surface straightness profile of a cylinder workpiece on an ultra-precision machine tool which has a T-base design with a spindle, an X-slide and a Z-slide. The movement range of the X-slide is 220 mm and that of the Z-slide is 150 mm, which have roller bearings in common. Two capacitive sensors are employed to scan a cylinder workpiece mounted on the spindle along the Z-axis. The straightness error motion of the Z-slide is measured to be approximately 100 nm by the reversal method. The straightness profile of the cylinder workpiece is evaluated to be approximately 400 nm by separation of the motion error, simultaneously.

  11. Sensorless compensation system for thermal deformations of ball screws in machine tools drives

    NASA Astrophysics Data System (ADS)

    Kowal, Michał

    2016-12-01

    The article presents constructional, technological and operational issues associated with the compensation of thermal deformations of ball screw drives. Further, it demonstrates the analysis of a new sensorless compensation method relying on coordinated computation of data fed directly from the drive and the control system in combination with the information pertaining to the operational history of the servo drive, retrieved with the use of an artificial neural networks (ANN)-based learning system. Preliminary ANN-based models, developed to simulate energy dissipation resulting from the friction in the screw-cap assembly and convection of heat are expounded upon, as are the processes of data selection and ANN learning. In conclusion, the article presents the results of simulation studies and preliminary experimental evidence confirming the applicability of the proposed method, efficiently compensating for the thermal elongation of the ball screw in machine tool drives.

  12. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 9: Tool and Die, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  13. Laser Machining Series. Educational Resources for the Machine Tool Industry. Course Syllabi, Instructor's Handbook, [and] Student Laboratory Manual.

    ERIC Educational Resources Information Center

    Texas State Technical Coll. System, Waco.

    This package consists of course syllabi, an instructor's handbook, and a student laboratory manual for a 1-year vocational training program to prepare students for entry-level employment as laser machining technicians. The program was developed through a modification of the DACUM (Developing a Curriculum) technique. The course syllabi volume…

  14. Gaussian Process Regression as a machine learning tool for predicting organic carbon from soil spectra - a machine learning comparison study

    NASA Astrophysics Data System (ADS)

    Schmidt, Andreas; Lausch, Angela; Vogel, Hans-Jörg

    2016-04-01

    Diffuse reflectance spectroscopy as a soil analytical tool is spreading more and more. There is a wide range of possible applications ranging from the point scale (e.g. simple soil samples, drill cores, vertical profile scans) through the field scale to the regional and even global scale (UAV, airborne and space borne instruments, soil reflectance databases). The basic idea is that the soil's reflectance spectrum holds information about its properties (like organic matter content or mineral composition). The relation between soil properties and the observable spectrum is usually not exactly know and is typically derived from statistical methods. Nowadays these methods are classified in the term machine learning, which comprises a vast pool of algorithms and methods for learning the relationship between pairs if input - output data (training data set). Within this pool of methods a Gaussian Process Regression (GPR) is newly emerging method (originating from Bayesian statistics) which is increasingly applied to applications in different fields. For example, it was successfully used to predict vegetation parameters from hyperspectral remote sensing data. In this study we apply GPR to predict soil organic carbon from soil spectroscopy data (400 - 2500 nm). We compare it to more traditional and widely used methods such as Partitial Least Squares Regression (PLSR), Random Forest (RF) and Gradient Boosted Regression Trees (GBRT). All these methods have the common ability to calculate a measure for the variable importance (wavelengths importance). The main advantage of GPR is its ability to also predict the variance of the target parameter. This makes it easy to see whether a prediction is reliable or not. The ability to choose from various covariance functions makes GPR a flexible method. This allows for including different assumptions or a priori knowledge about the data. For this study we use samples from three different locations to test the prediction accuracies. One

  15. High precision batch mode micro-electro-discharge machining of metal alloys using DRIE silicon as a cutting tool

    NASA Astrophysics Data System (ADS)

    Li, Tao; Bai, Qing; Gianchandani, Yogesh B.

    2013-09-01

    This paper reports recent advances in batch mode micro-electro-discharge machining (µEDM) for high precision micromachining of metal alloys such as stainless steel. High-aspect-ratio silicon microstructures with fine feature sizes formed by deep reactive ion etching are used as cutting tools. To machine workpiece features with widths ≤10 µm, a silicon dioxide coating is necessary to passivate the sidewalls of the silicon tools from spurious discharges. In the machined workpieces, a minimum feature size of ≈7 µm and an aspect ratio up to 3.2 are demonstrated by the batch mode µEDM of stainless steel 304 and titanium (Grade 1) substrates. Machining rates up to ≈5 µm min-1 in feature depth are achieved in batch mode micromachining of typical microfluidic structures, including arrays of channels and cavities of different sizes. The machined features are uniform across a die-scale area of 5 × 5 mm2. Other machining characteristics are also discussed.

  16. Study on computer controlled polishing machine with small air bag tool

    NASA Astrophysics Data System (ADS)

    Wang, Yi; Ni, Ying; Yu, Jing-chi

    2007-12-01

    Laser and infrared optical technologies are developed quickly recently. Small aspheric lens of φ30 to 100mm which are normally used in such optical systems are largely demanded. But computer controlled polishing technology for small batch-quantity aspheric lens is a bottle-neck technology to prevent the development of laser and infrared optical technologies. In this article, the technology of computer controlled optical surfacing (CCOS) was used to solve the problems of batch-quantity aspheric lens' polishing. First, material's removing action by computer controlled small polishing tool is detailed simulated by computer. Then, According to the simulation result, polishing correction is completed after adjusting the function of tool's resident time. Finally the accuracy of 70 mm aspheric lens (Surface shape measurement value is 0.45μm, roughness measurement value is 2.687nm) is achieved under efficient polishing with our home made model computer controlled polishing machine which has three universal driving shafts. Efficiency of small aspheric lens' batch-quantity manufacturing is remarkably improved.

  17. High angular accuracy manufacture method of micro v-grooves based on tool alignment by on-machine measurement.

    PubMed

    Zhang, Xiaodong; Jiang, Lili; Zeng, Zhen; Fang, Fengzhou; Liu, Xianlei

    2015-10-19

    Micro v-groove has found wide applications in optical areas as one of the most important structures. However, its performance is significantly affected by its angular geometry accuracy. The diamond cutting has been commonly used as the fabrication method of micro v-groove, but it is still difficult to guarantee the cutting tool angle, which is limited by the measurement accuracy in the manufacture and mounting of the diamond tool. A cutting tool alignment method based on the on-machine measurement is proposed to improve the fabricated quality of the v-groove angle. An on-machine probe is employed to scan the v-groove geometrical deviation precisely. The system errors model, data processing algorithm and tool alignment methods are analyzed in details. Experimental results show that the measurement standard deviation within 0.01° can be achieved. Retro-reflection mirrors are fabricated and measured finally by the proposed method for verification.

  18. Machinability of hastelloy C-276 using Hot-pressed sintered Ti(C7N3)-based cermet cutting tools

    NASA Astrophysics Data System (ADS)

    Xu, Kaitao; Zou, Bin; Huang, Chuanzhen; Yao, Yang; Zhou, Huijun; Liu, Zhanqiang

    2015-05-01

    C-276 nickel-based alloy is a difficult-to-cut material. In high-speed machining of Hastelloy C-276, notching is a prominent failure mode due to high mechanical properties of work piece, which results in the short tool life and low productivity. In this paper, a newly developed Ti(C7N3)-based cermet insert manufactured by a hot-pressing method is used to machine the C-276 nickel-based alloy, and its cutting performances are studied. Based on orthogonal experiment method, the influence of cutting parameters on tool life, material removal rates and surface roughness are investigated. Experimental research results indicate that the optimal cutting condition is a cutting speed of 50 m/min, depth of cut of 0.4 mm and feed rate of 0.15 mm/r if the tool life and material removal rates are considered comprehensively. In this case, the tool life is 32 min and material removal rates are 3000 mm3/min, which is appropriate to the rough machining. If the tool life and surface roughness are considered, the better cutting condition is a cutting speed of 75 m/min, depth of cut of 0.6 mm and feed rate of 0.1 mm/r. In this case, the surface roughness is 0.59μm. Notch wear, flank wear, chipping at the tool nose, built-up edge(BUE) and micro-cracks are found when Ti(C7N3)-based cermet insert turned Hastelloy C-276. Oxidation, adhesive, abrasive and diffusion are the wear mechanisms, which can be investigated by the observations of scanning electron microscope and energy-dispersive spectroscopy. This research will help to guide studies on the evaluation of machining parameters to further advance the productivity of nickel based alloy Hastelloy C-276 machining.

  19. Tsunami Bores in Kitakami River

    NASA Astrophysics Data System (ADS)

    Tolkova, Elena; Tanaka, Hitoshi

    2016-12-01

    The 2011 Tohoku tsunami entered the Kitakami river and propagated there as a train of shock waves, recorded with a 1-min interval at water level stations at Fukuchi, Iino, and the weir 17.2 km from the mouth, where the bulk of the wave was reflected back. The records showed that each bore kept its shape and identity as it traveled a 10.9-km-path Fukuchi-Iino-weir-Iino. Shock handling based on the cross-river integrated classical shock conditions was applied to reconstruct the flow velocity time histories at the measurement sites, to estimate inflow into the river at each site, to evaluate the wave heights of incident and reflected tsunami bores near the weir, and to estimate propagation speed of the individual bores. Theoretical predictions are verified against the measurements. We discuss experiences of exercising the shock conditions with actual tsunami measurements in the Kitakami river, and test applicability of the shallow-water approximation for describing tsunami bores with heights ranging from 0.3 to 4 m in a river segment with a depth of 3-4 m.

  20. A diagnostic tool for basic daily quality assurance of a Tomotherapy Hi*Art machine.

    PubMed

    Van de Vondel, Iwein; Tournel, Koen; Verellen, Dirk; Duchateau, Michael; Lelie, Steven; Storme, Guy

    2009-10-15

    To investigate and evaluate the use of an in-house developed diagnostic software tool using the imaging detector data for a quick daily quality assurance check of the output (dose) and lateral profile (cone) of a tomotherapy Hi*Art system. The Hi*Art treatment system is a radiation therapy machine for delivering intensity modulated radiation therapy (IMRT) in a helical fashion with an integrated CT scanner used for improved patient positioning before treatment. Since the system was developed specifically for IMRT, flat fields can be obtained by modulating the beam and therefore the flattening filter could be omitted. Because of this, the field has a cone-like profile in both lateral and transversal directions. Patients are treated in a helical fashion with a tight pitch and a constant gantry rotation speed, while modulation is performed by a binary MLC. Consequently dose output per time-unit (dose rate) as well as the shape of the cone-profile are very important for correct patient treatment and should be closely monitored. However, using the company-provided initial tools and conventional dosimetry, this can be a time consuming daily procedure. The aim of this work is to develop a fast, automated method of quality assurance based on the detector signal. A software tool called "tomocheck" running on the operation station has been developed to evaluate the output (dose rate) and the lateral cone profile (energy) of the Hi*Art system, comparing actual output and cone profile with a reference (previously approved against ionization chamber measurements). This is done by using the data of the 640 on-board detector array that are directly retrieved and processed after a specific QA procedure. The detector file consists of the CT detector data and the three monitoring dose chamber readings over a time period of 200 sec. To evaluate the method, the system was benchmarked against ionization chamber measurements and classical IMRT QA methods. Action levels (final status

  1. A Web Tool for Generating High Quality Machine-readable Biological Pathways.

    PubMed

    Ramirez-Gaona, Miguel; Marcu, Ana; Pon, Allison; Grant, Jason; Wu, Anthony; Wishart, David S

    2017-02-08

    PathWhiz is a web server built to facilitate the creation of colorful, interactive, visually pleasing pathway diagrams that are rich in biological information. The pathways generated by this online application are machine-readable and fully compatible with essentially all web-browsers and computer operating systems. It uses a specially developed, web-enabled pathway drawing interface that permits the selection and placement of different combinations of pre-drawn biological or biochemical entities to depict reactions, interactions, transport processes and binding events. This palette of entities consists of chemical compounds, proteins, nucleic acids, cellular membranes, subcellular structures, tissues, and organs. All of the visual elements in it can be interactively adjusted and customized. Furthermore, because this tool is a web server, all pathways and pathway elements are publicly accessible. This kind of pathway "crowd sourcing" means that PathWhiz already contains a large and rapidly growing collection of previously drawn pathways and pathway elements. Here we describe a protocol for the quick and easy creation of new pathways and the alteration of existing pathways. To further facilitate pathway editing and creation, the tool contains replication and propagation functions. The replication function allows existing pathways to be used as templates to create or edit new pathways. The propagation function allows one to take an existing pathway and automatically propagate it across different species. Pathways created with this tool can be "re-styled" into different formats (KEGG-like or text-book like), colored with different backgrounds, exported to BioPAX, SBGN-ML, SBML, or PWML data exchange formats, and downloaded as PNG or SVG images. The pathways can easily be incorporated into online databases, integrated into presentations, posters or publications, or used exclusively for online visualization and exploration. This protocol has been successfully applied to

  2. Relevance vector machines as a tool for forecasting geomagnetic storms during years 1996-2007

    NASA Astrophysics Data System (ADS)

    Andriyas, T.; Andriyas, S.

    2015-04-01

    In this paper, we investigate the use of relevance vector machine (RVM) as a learning tool in order to generate 1-h (one hour) ahead forecasts for geomagnetic storms driven by the interaction of the solar wind with the Earth's magnetosphere during the years 1996-2007. This epoch included solar cycle 23 with storms that were both ICME (interplanetary coronal mass ejection) and CIR (corotating interaction region) driven. Merged plasma and magnetic field measurements of the solar wind from the Advanced Composition Explorer (ACE) and WIND satellites located upstream of the Earth's magnetosphere at 1-h cadence were used as inputs to the model. The magnetospheric response to the solar wind driving measured by the disturbance storm time or the Dst index (measured in nT) was used as the output to be forecasted. The model was first tested on previously reported storms in Wu and Lundstedt (1997) and it gave a linear correlation coefficient, ρ, of above 90% and prediction efficiency (PE) above 80%. During 1996-2007, several storms (within each year) were chosen as test cases to analyze the forecasting robustness of the model. The top three forecasts per year were analyzed to assess the generalization ability of the model. These included storms with varying intensities ranging from weak (-53.01 nT) to strong (-422.02 nT) and durations (119-445 h). The top RVM forecast in a given year had ρ above 85% (87.00-96.85%), PE > 73 % (73.59-93.59%), and a root mean square error (RMSE) ranging from 9.31 to 33.45 nT. A qualitative comparison is made with model forecasts previously reported by Ji et al. (2012). We found that the robustness of the model with regards to fast learning and generating forecasts within acceptable error bounds makes it a very good proposition as a prediction tool (given the solar wind parameters) for space weather monitoring.

  3. Support Vector Machine (SVM) as Alternative Tool to Assign Acute Aquatic Toxicity Warning Labels to Chemicals.

    PubMed

    Michielan, Lisa; Pireddu, Luca; Floris, Matteo; Moro, Stefano

    2010-01-12

    Quantitative structure-activity relationship (QSAR) analysis has been frequently utilized as a computational tool for the prediction of several eco-toxicological parameters including the acute aquatic toxicity. In the present study, we describe a novel integrated strategy to describe the acute aquatic toxicity through the combination of both toxicokinetic and toxicodynamic behaviors of chemicals. In particular, a robust classification model (TOXclass) has been derived by combining Support Vector Machine (SVM) analysis with three classes of toxicokinetic-like molecular descriptors: the autocorrelation molecular electrostatic potential (autoMEP) vectors, Sterimol topological descriptors and logP(o/w) property values. TOXclass model is able to assign chemicals to different levels of acute aquatic toxicity, providing an appropriate answer to the new regulatory requirements. Moreover, we have extended the above mentioned toxicokinetic-like descriptor set with a more toxicodynamic-like descriptors, as for example HOMO and LUMO energies, to generate a valuable SVM classifier (MOAclass) for the prediction of the mode of action (MOA) of toxic chemicals. As preliminary validation of our approach, the toxicokinetic (TOXclass) and the toxicodynamic (MOAclass) models have been applied in series to inspect both aquatic toxicity hazard and mode of action of 296 chemical substances with unknown or uncertain toxicodynamic information to assess the potential ecological risk and the toxic mechanism.

  4. A study on fluid flow simulation in the cooling systems of machine tools

    NASA Astrophysics Data System (ADS)

    Olaru, I.

    2016-08-01

    This paper aims analysing the type of coolants and the correct choice of that as well as the dispensation in the processing area to control the temperature resulted from the cutting operation and the choose of the cutting operating modes. A high temperature in the working area over a certain amount can be harmful in terms of the quality of resulting surface and that could have some influences on the life of the cutting tool. The coolant chosen can be a combination of different cooling fluids in order to achieve a better cooling of the cutting area at the same time for carrying out the proper lubrication of that area. The fluid flow parameters of coolant can be influenced by the nature of the fluid or fluids used, the geometry of the nozzle used which generally has a convergent-divergent geometry in order to achieve a better dispersion of the coolant / lubricant on the area to be processed. A smaller amount of fluid is important in terms of the economy lubricant, because they are quite expensive. A minimal amount of lubricant may have a better impact on the environment and the health of the operator because the coolants in contact with overheated machined surface may develop a substantial amount of these gases that are not always beneficial to health.

  5. SAMSVM: A tool for misalignment filtration of SAM-format sequences with support vector machine.

    PubMed

    Yang, Jianfeng; Ding, Xiaofan; Sun, Xing; Tsang, Shui-Ying; Xue, Hong

    2015-12-01

    Sequence alignment/map (SAM) formatted sequences [Li H, Handsaker B, Wysoker A et al., Bioinformatics 25(16):2078-2079, 2009.] have taken on a main role in bioinformatics since the development of massive parallel sequencing. However, because misalignment of sequences poses a significant problem in analysis of sequencing data that could lead to false positives in variant calling, the exclusion of misaligned reads is a necessity in analysis. In this regard, the multiple features of SAM-formatted sequences can be treated as vectors in a multi-dimension space to allow the application of a support vector machine (SVM). Applying the LIBSVM tools developed by Chang and Lin [Chang C-C, Lin C-J, ACM Trans Intell Syst Technol 2:1-27, 2011.] as a simple interface for support vector classification, the SAMSVM package has been developed in this study to enable misalignment filtration of SAM-formatted sequences. Cross-validation between two simulated datasets processed with SAMSVM yielded accuracies that ranged from 0.89 to 0.97 with F-scores ranging from 0.77 to 0.94 in 14 groups characterized by different mutation rates from 0.001 to 0.1, indicating that the model built using SAMSVM was accurate in misalignment detection. Application of SAMSVM to actual sequencing data resulted in filtration of misaligned reads and correction of variant calling.

  6. Using machine learning tools to model complex toxic interactions with limited sampling regimes.

    PubMed

    Bertin, Matthew J; Moeller, Peter; Guillette, Louis J; Chapman, Robert W

    2013-03-19

    A major impediment to understanding the impact of environmental stress, including toxins and other pollutants, on organisms, is that organisms are rarely challenged by one or a few stressors in natural systems. Thus, linking laboratory experiments that are limited by practical considerations to a few stressors and a few levels of these stressors to real world conditions is constrained. In addition, while the existence of complex interactions among stressors can be identified by current statistical methods, these methods do not provide a means to construct mathematical models of these interactions. In this paper, we offer a two-step process by which complex interactions of stressors on biological systems can be modeled in an experimental design that is within the limits of practicality. We begin with the notion that environment conditions circumscribe an n-dimensional hyperspace within which biological processes or end points are embedded. We then randomly sample this hyperspace to establish experimental conditions that span the range of the relevant parameters and conduct the experiment(s) based upon these selected conditions. Models of the complex interactions of the parameters are then extracted using machine learning tools, specifically artificial neural networks. This approach can rapidly generate highly accurate models of biological responses to complex interactions among environmentally relevant toxins, identify critical subspaces where nonlinear responses exist, and provide an expedient means of designing traditional experiments to test the impact of complex mixtures on biological responses. Further, this can be accomplished with an astonishingly small sample size.

  7. Cooperative optimization of reconfigurable machine tool configurations and production process plan

    NASA Astrophysics Data System (ADS)

    Xie, Nan; Li, Aiping; Xue, Wei

    2012-09-01

    The production process plan design and configurations of reconfigurable machine tool (RMT) interact with each other. Reasonable process plans with suitable configurations of RMT help to improve product quality and reduce production cost. Therefore, a cooperative strategy is needed to concurrently solve the above issue. In this paper, the cooperative optimization model for RMT configurations and production process plan is presented. Its objectives take into account both impacts of process and configuration. Moreover, a novel genetic algorithm is also developed to provide optimal or near-optimal solutions: firstly, its chromosome is redesigned which is composed of three parts, operations, process plan and configurations of RMTs, respectively; secondly, its new selection, crossover and mutation operators are also developed to deal with the process constraints from operation processes (OP) graph, otherwise these operators could generate illegal solutions violating the limits; eventually the optimal configurations for RMT under optimal process plan design can be obtained. At last, a manufacturing line case is applied which is composed of three RMTs. It is shown from the case that the optimal process plan and configurations of RMT are concurrently obtained, and the production cost decreases 6.28% and nonmonetary performance increases 22%. The proposed method can figure out both RMT configurations and production process, improve production capacity, functions and equipment utilization for RMT.

  8. Applying CBR to machine tool product configuration design oriented to customer requirements

    NASA Astrophysics Data System (ADS)

    Wang, Pengjia; Gong, Yadong; Xie, Hualong; Liu, Yongxian; Nee, Andrew Yehching

    2017-01-01

    Product customization is a trend in the current market-oriented manufacturing environment. However, deduction from customer requirements to design results and evaluation of design alternatives are still heavily reliant on the designer's experience and knowledge. To solve the problem of fuzziness and uncertainty of customer requirements in product configuration, an analysis method based on the grey rough model is presented. The customer requirements can be converted into technical characteristics effectively. In addition, an optimization decision model for product planning is established to help the enterprises select the key technical characteristics under the constraints of cost and time to serve the customer to maximal satisfaction. A new case retrieval approach that combines the self-organizing map and fuzzy similarity priority ratio method is proposed in case-based design. The self-organizing map can reduce the retrieval range and increase the retrieval efficiency, and the fuzzy similarity priority ratio method can evaluate the similarity of cases comprehensively. To ensure that the final case has the best overall performance, an evaluation method of similar cases based on grey correlation analysis is proposed to evaluate similar cases to select the most suitable case. Furthermore, a computer-aided system is developed using MATLAB GUI to assist the product configuration design. The actual example and result on an ETC series machine tool product show that the proposed method is effective, rapid and accurate in the process of product configuration. The proposed methodology provides a detailed instruction for the product configuration design oriented to customer requirements.

  9. Adaptive vibration control using synchronous demodulation with machine tool controller motor commutation

    DOEpatents

    Hopkins, David James

    2008-05-13

    A control system and method for actively reducing vibration in a spindle housing caused by unbalance forces on a rotating spindle, by measuring the force-induced spindle-housing motion, determining control signals based on synchronous demodulation, and provide compensation for the measured displacement to cancel or otherwise reduce or attenuate the vibration. In particular, the synchronous demodulation technique is performed to recover a measured spindle housing displacement signal related only to the rotation of a machine tool spindle, and consequently rejects measured displacement not related to spindle motion or synchronous to a cycle of revolution. Furthermore, the controller actuates at least one voice-coil (VC) motor, to cancel the original force-induced motion, and adapts the magnitude of voice coil signal until this measured displacement signal is brought to a null. In order to adjust the signal to a null, it must have the correct phase relative to the spindle angle. The feedback phase signal is used to adjust a common (to both outputs) commutation offset register (offset relative to spindle encoder angle) to force the feedback phase signal output to a null. Once both of these feedback signals are null, the system is compensating properly for the spindle-induced motion.

  10. SKYNET: an efficient and robust neural network training tool for machine learning in astronomy

    NASA Astrophysics Data System (ADS)

    Graff, Philip; Feroz, Farhan; Hobson, Michael P.; Lasenby, Anthony

    2014-06-01

    We present the first public release of our generic neural network training algorithm, called SKYNET. This efficient and robust machine learning tool is able to train large and deep feed-forward neural networks, including autoencoders, for use in a wide range of supervised and unsupervised learning applications, such as regression, classification, density estimation, clustering and dimensionality reduction. SKYNET uses a `pre-training' method to obtain a set of network parameters that has empirically been shown to be close to a good solution, followed by further optimization using a regularized variant of Newton's method, where the level of regularization is determined and adjusted automatically; the latter uses second-order derivative information to improve convergence, but without the need to evaluate or store the full Hessian matrix, by using a fast approximate method to calculate Hessian-vector products. This combination of methods allows for the training of complicated networks that are difficult to optimize using standard backpropagation techniques. SKYNET employs convergence criteria that naturally prevent overfitting, and also includes a fast algorithm for estimating the accuracy of network outputs. The utility and flexibility of SKYNET are demonstrated by application to a number of toy problems, and to astronomical problems focusing on the recovery of structure from blurred and noisy images, the identification of gamma-ray bursters, and the compression and denoising of galaxy images. The SKYNET software, which is implemented in standard ANSI C and fully parallelized using MPI, is available at http://www.mrao.cam.ac.uk/software/skynet/.

  11. An autonomous multisensor in situ metrology system for enabling high dynamic range measurement of 3D surfaces on precision machine tools

    NASA Astrophysics Data System (ADS)

    Liu, Samuel M. Y.; Cheung, Benny C. F.; Whitehouse, David; Cheng, Ching-Hsiang

    2016-11-01

    An in situ measurement is of prime importance when trying to maintain the position of the workpiece for further compensation processes in order to improve the accuracy and efficiency of the precision machining of three dimensional (3D) surfaces. However, the coordinates of most of the machine tools with closed machine interfaces and control system are not accessible for users, which make it difficult to use the motion axes of the machine tool for in situ measurements. This paper presents an autonomous multisensor in situ metrology system for enabling high dynamic range measurement of 3D surfaces on precision machine tools. It makes use of a designed tool path and an additional motion sensor to assist the registration of time-space data for the position estimation of a 2D laser scanner which measures the surface with a high lateral resolution and large area without the need to interface with the machine tool system. A prototype system was built and integrated into an ultra-precision polishing machine. Experimental results show that it measures the 3D surfaces with high resolution, high repeatability, and large measurement range. The system not only improves the efficiency and accuracy of the precision machining process but also extends the capability of machine tools.

  12. Parametric Optimization of Wire Electrical Discharge Machining of Powder Metallurgical Cold Worked Tool Steel using Taguchi Method

    NASA Astrophysics Data System (ADS)

    Sudhakara, Dara; Prasanthi, Guvvala

    2016-08-01

    Wire Cut EDM is an unconventional machining process used to build components of complex shape. The current work mainly deals with optimization of surface roughness while machining P/M CW TOOL STEEL by Wire cut EDM using Taguchi method. The process parameters of the Wire Cut EDM is ON, OFF, IP, SV, WT, and WP. L27 OA is used for to design of the experiments for conducting experimentation. In order to find out the effecting parameters on the surface roughness, ANOVA analysis is engaged. The optimum levels for getting minimum surface roughness is ON = 108 µs, OFF = 63 µs, IP = 11 A, SV = 68 V and WT = 8 g.

  13. Active wear and failure mechanisms of TiN-coated high speed steel and TiN-coated cemented carbide tools when machining powder metallurgically made stainless steels

    SciTech Connect

    Jiang, L.; Haenninen, H.; Paro, J.; Kauppinen, V.

    1996-09-01

    In this study, active wear and failure mechanisms of both TiN-coated high speed steel and TiN-coated cemented carbide tools when machining stainless steels made by powder metallurgy in low and high cutting speed ranges, respectively, have been investigated. Abrasive wear mechanisms, fatigue-induced failure, and adhesive and diffusion wear mechanisms mainly affected the tool life of TiN-coated high speed steel tools at cutting speeds below 35 m/min, between 35 and 45 m/min, and over 45 m/min, respectively. Additionally, fatigue-induced failure was active at cutting speeds over 45 m/min in the low cutting speed range when machining powder metallurgically made duplex stainless steel 2205 and austenitic stainless steel 316L. In the high cutting speed range, from 100 to 250 m/min, fatigue-induced failure together with diffusion wear mechanism, affected the tool life of TiN-coated cemented carbide tools when machining both 316L and 2205 stainless steels. It was noticed that the tool life of TiN-coated high speed steel tools used in the low cutting speed range when machining 2205 steel was longer than that when machining 316L steel, whereas the tool life of TiN-coated cemented carbide tools used in the high cutting speed range when machining 316L steel was longer than that when machining 2205 steel.

  14. Active wear and failure mechanisms of TiN-Coated high speed steel and tin-coated cemented carbide tools when machining powder metallurgically made stainless steels

    NASA Astrophysics Data System (ADS)

    Jiang, Laizhu; Hänninen, Hannu; Paro, Jukka; Kauppinen, Veijo

    1996-09-01

    In this study, active wear and failure mechanisms of both TiN-coated high speed steel and TiN-coated cemented carbide tools when machining stainless steels made by powder metallurgy in low and high cutting speed ranges, respectively, have been investigated. Abrasive wear mechanisms, fatigue-induced failure, and adhesive and diffusion wear mechanisms mainly affected the tool life of TiN-coated high speed steel tools at cutting speeds below 35 m/min, between 35 and 45 m/min, and over 45 m/min, respectively. Additionally, fatigue-induced failure was active at cutting speeds over 45 m/min in the low cutting speed range when machining powder metallurgically made duplex stainless steel 2205 and austenitic stainless steel 316L. In the high cutting speed range, from 100 to 250 m/min, fatigue-induced failure together with diffusion wear mechanism, affected the tool life of TiN-coated cemented carbide tools when machining both 316L and 2205 stainless steels. It was noticed that the tool life of TiN-coated high speed steel tools used in the low cutting speed range when machining 2205 steel was longer than that when machining 316L steel, whereas the tool life of TiN-coated cemented carbide tools used in the high cutting speed range when machining 316L steel was longer than that when machining 2205 steel.

  15. NETS - A NEURAL NETWORK DEVELOPMENT TOOL, VERSION 3.0 (MACHINE INDEPENDENT VERSION)

    NASA Technical Reports Server (NTRS)

    Baffes, P. T.

    1994-01-01

    NETS, A Tool for the Development and Evaluation of Neural Networks, provides a simulation of Neural Network algorithms plus an environment for developing such algorithms. Neural Networks are a class of systems modeled after the human brain. Artificial Neural Networks are formed from hundreds or thousands of simulated neurons, connected to each other in a manner similar to brain neurons. Problems which involve pattern matching readily fit the class of problems which NETS is designed to solve. NETS uses the back propagation learning method for all of the networks which it creates. The nodes of a network are usually grouped together into clumps called layers. Generally, a network will have an input layer through which the various environment stimuli are presented to the network, and an output layer for determining the network's response. The number of nodes in these two layers is usually tied to some features of the problem being solved. Other layers, which form intermediate stops between the input and output layers, are called hidden layers. NETS allows the user to customize the patterns of connections between layers of a network. NETS also provides features for saving the weight values of a network during the learning process, which allows for more precise control over the learning process. NETS is an interpreter. Its method of execution is the familiar "read-evaluate-print" loop found in interpreted languages such as BASIC and LISP. The user is presented with a prompt which is the simulator's way of asking for input. After a command is issued, NETS will attempt to evaluate the command, which may produce more prompts requesting specific information or an error if the command is not understood. The typical process involved when using NETS consists of translating the problem into a format which uses input/output pairs, designing a network configuration for the problem, and finally training the network with input/output pairs until an acceptable error is reached. NETS

  16. High performance projectile seal development for non perfect railgun bores

    SciTech Connect

    Wolfe, T.R.; Vine, F.E. Le; Riedy, P.E.; Panlasigui, A.; Hawke, R.S.; Susoeff, A.R.

    1997-01-01

    The sealing of high pressure gas behind an accelerating projectile has been developed over centuries of use in conventional guns and cannons. The principal concern was propulsion efficiency and trajectory accuracy and repeatability. The development of guns for use as high pressure equation-of-state (EOS) research tools, increased the importance of better seals to prevent gas leakage from interfering with the experimental targets. The development of plasma driven railguns has further increased the need for higher quality seals to prevent gas and plasma blow-by. This paper summarizes more than a decade of effort to meet these increased requirements. In small bore railguns, the first improvement was prompted by the need to contain the propulsive plasma behind the projectile to avoid the initiation of current conducting paths in front of the projectile. The second major requirements arose from the development of a railgun to serve as an EOS tool where it was necessary to maintain an evacuated region in front of the projectile throughout the acceleration process. More recently, the techniques developed for the small bore guns have been applied to large bore railguns and electro-thermal chemical guns in order to maximize their propulsion efficiency. Furthermore, large bore railguns are often less rigid and less straight than conventional homogeneous material guns. Hence, techniques to maintain seals in non perfect, non homogeneous material launchers have been developed and are included in this paper.

  17. Thermal Error Modeling Method with the Jamming of Temperature-Sensitive Points' Volatility on CNC Machine Tools

    NASA Astrophysics Data System (ADS)

    MIAO, Enming; LIU, Yi; XU, Jianguo; LIU, Hui

    2017-03-01

    Aiming at the deficiency of the robustness of thermal error compensation models of CNC machine tools, the mechanism of improving the models' robustness is studied by regarding the Leaderway-V450 machining center as the object. Through the analysis of actual spindle air cutting experimental data on Leaderway-V450 machine, it is found that the temperature-sensitive points used for modeling is volatility, and this volatility directly leads to large changes on the collinear degree among modeling independent variables. Thus, the forecasting accuracy of multivariate regression model is severely affected, and the forecasting robustness becomes poor too. To overcome this effect, a modeling method of establishing thermal error models by using single temperature variable under the jamming of temperature-sensitive points' volatility is put forward. According to the actual data of thermal error measured in different seasons, it is proved that the single temperature variable model can reduce the loss of forecasting accuracy resulted from the volatility of temperature-sensitive points, especially for the prediction of cross quarter data, the improvement of forecasting accuracy is about 5 μm or more. The purpose that improving the robustness of the thermal error models is realized, which can provide a reference for selecting the modeling independent variable in the application of thermal error compensation of CNC machine tools.

  18. Developing Prognosis Tools to Identify Learning Difficulties in Children Using Machine Learning Technologies.

    PubMed

    Loizou, Antonis; Laouris, Yiannis

    2011-09-01

    The Mental Attributes Profiling System was developed in 2002 (Laouris and Makris, Proceedings of multilingual & cross-cultural perspectives on Dyslexia, Omni Shoreham Hotel, Washington, D.C, 2002), to provide a multimodal evaluation of the learning potential and abilities of young children's brains. The method is based on the assessment of non-verbal abilities using video-like interfaces and was compared to more established methodologies in (Papadopoulos, Laouris, Makris, Proceedings of IDA 54th annual conference, San Diego, 2003), such as the Wechsler Intelligence Scale for Children (Watkins et al., Psychol Sch 34(4):309-319, 1997). To do so, various tests have been applied to a population of 134 children aged 7-12 years old. This paper addresses the issue of identifying a minimal set of variables that are able to accurately predict the learning abilities of a given child. The use of Machine Learning technologies to do this provides the advantage of making no prior assumptions about the nature of the data and eliminating natural bias associated with data processing carried out by humans. Kohonen's Self Organising Maps (Kohonen, Biol Cybern 43:59-69, 1982) algorithm is able to split a population into groups based on large and complex sets of observations. Once the population is split, the individual groups can then be probed for their defining characteristics providing insight into the rationale of the split. The characteristics identified form the basis of classification systems that are able to accurately predict which group an individual will belong to, using only a small subset of the tests available. The specifics of this methodology are detailed herein, and the resulting classification systems provide an effective tool to prognose the learning abilities of new subjects.

  19. Axiomatic Design and Fabrication of Composite Structures - Applications in Robots, Machine Tools, and Automobiles

    NASA Astrophysics Data System (ADS)

    Lee, Dai Gil; Suh, Nam Pyo

    2005-11-01

    The idea that materials can be designed to satisfy specific performance requirements is relatively new. With high-performance composites, however, the entire process of designing and fabricating a part can be worked out before manufacturing. The purpose of this book is to present an integrated approach to the design and manufacturing of products from advanced composites. It shows how the basic behavior of composites and their constitutive relationships can be used during the design stage, which minimizes the complexity of manufacturing composite parts and reduces the repetitive "design-build-test" cycle. Designing it right the first time is going to determine the competitiveness of a company, the reliability of the part, the robustness of fabrication processes, and ultimately, the cost and development time of composite parts. Most of all, it should expand the use of advanced composite parts in fields that use composites only to a limited extent at this time. To achieve these goals, this book presents the design and fabrication of novel composite parts made for machine tools and other applications like robots and automobiles. This book is suitable as a textbook for graduate courses in the design and fabrication of composites. It will also be of interest to practicing engineers learning about composites and axiomatic design. A CD-ROM is included in every copy of the book, containing Axiomatic CLPT software. This program, developed by the authors, will assist readers in calculating material properties from the microstructure of the composite. This book is part of the Oxford Series on Advanced Manufacturing.

  20. LabVIEW-Based Data Acquisition, Control, and Analysis Programs for BESSY as Versatile Tools for Optimization and Machine Controls

    SciTech Connect

    Dressler, O.; Feikes, J.; Kuske, P.; Kuszynski, J.

    2004-11-10

    Complex machines like synchrotron light sources or newly proposed Free Electron Lasers (FEL) posses a variety of coupled parameters that need complex optimization procedures to achieve best possible working conditions. A programming tool like LabVIEW, with its emphasis on easy data acquisition and its very high flexibility, is used extensively to simultaneously access diverse measurement instruments like Scopes, Spectrum Analyzers, and Waveform Generators and combine them into measurement routines which can access all process variables available under EPICS.

  1. The monitoring of transient regimes on machine tools based on speed, acceleration and active electric power absorbed by motors

    NASA Astrophysics Data System (ADS)

    Horodinca, M.

    2016-08-01

    This paper intend to propose some new results related with computer aided monitoring of transient regimes on machine-tools based on the evolution of active electrical power absorbed by the electric motor used to drive the main kinematic chains and the evolution of rotational speed and acceleration of the main shaft. The active power is calculated in numerical format using the evolution of instantaneous voltage and current delivered by electrical power system to the electric motor. The rotational speed and acceleration of the main shaft are calculated based on the signal delivered by a sensor. Three real-time analogic signals are acquired with a very simple computer assisted setup which contains a voltage transformer, a current transformer, an AC generator as rotational speed sensor, a data acquisition system and a personal computer. The data processing and analysis was done using Matlab software. Some different transient regimes were investigated; several important conclusions related with the advantages of this monitoring technique were formulated. Many others features of the experimental setup are also available: to supervise the mechanical loading of machine-tools during cutting processes or for diagnosis of machine-tools condition by active electrical power signal analysis in frequency domain.

  2. User's manual for tooth contact analysis of face-milled spiral bevel gears with given machine-tool settings

    NASA Technical Reports Server (NTRS)

    Litvin, Faydor L.; Zhang, YI; Chen, Jui-Sheng

    1991-01-01

    Research was performed to develop a computer program that will: (1) simulate the meshing and bearing contact for face milled spiral beval gears with given machine tool settings; and (2) to obtain the output, some of the data is required for hydrodynamic analysis. It is assumed that the machine tool settings and the blank data will be taken from the Gleason summaries. The theoretical aspects of the program are based on 'Local Synthesis and Tooth Contact Analysis of Face Mill Milled Spiral Bevel Gears'. The difference between the computer programs developed herein and the other one is as follows: (1) the mean contact point of tooth surfaces for gears with given machine tool settings must be determined iteratively, while parameters (H and V) are changed (H represents displacement along the pinion axis, V represents the gear displacement that is perpendicular to the plane drawn through the axes of the pinion and the gear of their initial positions), this means that when V differs from zero, the axis of the pionion and the gear are crossed but not intersected; (2) in addition to the regular output data (transmission errors and bearing contact), the new computer program provides information about the contacting force for each contact point and the sliding and the so-called rolling velocity. The following topics are covered: (1) instructions for the users as to how to insert the input data; (2) explanations regarding the output data; (3) numerical example; and (4) listing of the program.

  3. NETS - A NEURAL NETWORK DEVELOPMENT TOOL, VERSION 3.0 (MACHINE INDEPENDENT VERSION)

    NASA Technical Reports Server (NTRS)

    Baffes, P. T.

    1994-01-01

    NETS, A Tool for the Development and Evaluation of Neural Networks, provides a simulation of Neural Network algorithms plus an environment for developing such algorithms. Neural Networks are a class of systems modeled after the human brain. Artificial Neural Networks are formed from hundreds or thousands of simulated neurons, connected to each other in a manner similar to brain neurons. Problems which involve pattern matching readily fit the class of problems which NETS is designed to solve. NETS uses the back propagation learning method for all of the networks which it creates. The nodes of a network are usually grouped together into clumps called layers. Generally, a network will have an input layer through which the various environment stimuli are presented to the network, and an output layer for determining the network's response. The number of nodes in these two layers is usually tied to some features of the problem being solved. Other layers, which form intermediate stops between the input and output layers, are called hidden layers. NETS allows the user to customize the patterns of connections between layers of a network. NETS also provides features for saving the weight values of a network during the learning process, which allows for more precise control over the learning process. NETS is an interpreter. Its method of execution is the familiar "read-evaluate-print" loop found in interpreted languages such as BASIC and LISP. The user is presented with a prompt which is the simulator's way of asking for input. After a command is issued, NETS will attempt to evaluate the command, which may produce more prompts requesting specific information or an error if the command is not understood. The typical process involved when using NETS consists of translating the problem into a format which uses input/output pairs, designing a network configuration for the problem, and finally training the network with input/output pairs until an acceptable error is reached. NETS

  4. Improving air traffic control: Proving new tools or approving the joint human-machine system?

    NASA Technical Reports Server (NTRS)

    Gaillard, Irene; Leroux, Marcel

    1994-01-01

    From the description of a field problem (i.e., designing decision aids for air traffic controllers), this paper points out how a cognitive engineering approach provides the milestones for the evaluation of future joint human-machine systems.

  5. Through bore subsea christmas trees

    SciTech Connect

    Huber, D.S.; Simmers, G.F.C.; Johnson, C.S.

    1985-01-01

    The workovers of subsea completed wells are expensive and time consuming as even the most routine tasks must be carried out by a semi-submersible. This paper describes the economic, safety and operational advantages which led to the development and successful first installation of 'through bore' subsea production trees. The conventional wet subsea trees have proved to be very reliable over the past ten years of operation in the Argyll, Duncan and Innes fields, however the completion strings require pulling on the average about once every three to five years. The conventional subsea tree/tubing hanger set up design requires the tree to be tripped and a rig BOP stack run to pull the tubing. This operation is time consuming, very weather sensitive and leaves the well temporarily without a well control stack on the wellhead. The 7 1/16'' 'through bore' subsea tree was developed to minimize the tubing pulling workover time and several trees have been run successfully since the latter part of 1984. The time saving on a tubing pulling workover is three days. In addition, the design considerably reduces the hazards and equipment damage risk inherent in the conventional design. Hamilton Brothers and National Supply Company in Aberdeen designed the equipment which must be considered a new generation of subsea production trees.

  6. Thermal modeling of bore fields with arbitrarily oriented boreholes

    NASA Astrophysics Data System (ADS)

    Lazzarotto, Alberto

    2016-04-01

    The accurate prediction of the thermal behavior of bore fields for shallow geothermal applications is necessary to carry out a proper design of such systems. A classical methodology to perform this analysis is the so-called g-function method. Most commercial tools implementing this methodology are designed to handle only bore fields configurations with vertical boreholes. This is a limitation since this condition might not apply in a real installation. In a recent development by the author, a semi-analytical method to determine g-function for bore fields with arbitrarily oriented boreholes was introduced. The strategy utilized is based on the idea introduced by Cimmino of representing boreholes as stacked finite line sources. The temperature along these finite lines is calculated by applying the superposition of the effects of each linear heat source in the field. This modeling technique allows to approximate uneven heat distribution along the boreholes which is a key feature for the calculation of g-functions according to Eskilson's boundary conditions. The method has been tested for a few simple configurations and showed results that are similar compare to previous results computed numerically by Eskilson. The method has been then successfully applied to the g-function calculation of an existing large scale highly asymmetrical bore field.

  7. Quality Designed Twin Wire Arc Spraying of Aluminum Bores

    NASA Astrophysics Data System (ADS)

    König, Johannes; Lahres, Michael; Methner, Oliver

    2015-01-01

    After 125 years of development in combustion engines, the attractiveness of these powerplants still gains a great deal of attention. The efficiency of engines has been increased continuously through numerous innovations during the last years. Especially in the field of motor engineering, consequent friction optimization leads to cost-effective fuel consumption advantages and a CO2 reduction. This is the motivation and adjusting lever of NANOSLIDE® from Mercedes-Benz. The twin wire arc-spraying process of the aluminum bore creates a thin, iron-carbon-alloyed coating which is surface-finished through honing. Due to the continuous development in engines, the coating strategies must be adapted in parallel to achieve a quality-conformed coating result. The most important factors to this end are the controlled indemnification of a minimal coating thickness and a homogeneous coating deposition of the complete bore. A specific system enables the measuring and adjusting of the part and the central plunging of the coating torch into the bore to achieve a homogeneous coating thickness. Before and after measurement of the bore diameter enables conclusions about the coating thickness. A software tool specifically developed for coating deposition can transfer this information to a model that predicts the coating deposition as a function of the coating strategy.

  8. 49 CFR 1242.28 - Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38...

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 9 2011-10-01 2011-10-01 false Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38, inclusive). 1242.28 Section 1242.28 Transportation Other... PASSENGER SERVICE FOR RAILROADS 1 Operating Expenses-Way and Structures § 1242.28 Roadway machines,...

  9. 49 CFR 1242.28 - Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38...

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 Transportation 9 2010-10-01 2010-10-01 false Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38, inclusive). 1242.28 Section 1242.28 Transportation Other... PASSENGER SERVICE FOR RAILROADS 1 Operating Expenses-Way and Structures § 1242.28 Roadway machines,...

  10. 49 CFR 1242.28 - Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38...

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 9 2014-10-01 2014-10-01 false Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38, inclusive). 1242.28 Section 1242.28 Transportation Other... PASSENGER SERVICE FOR RAILROADS 1 Operating Expenses-Way and Structures § 1242.28 Roadway machines,...

  11. 49 CFR 1242.28 - Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38...

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 9 2013-10-01 2013-10-01 false Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38, inclusive). 1242.28 Section 1242.28 Transportation Other... PASSENGER SERVICE FOR RAILROADS 1 Operating Expenses-Way and Structures § 1242.28 Roadway machines,...

  12. 49 CFR 1242.28 - Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38...

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 9 2012-10-01 2012-10-01 false Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38, inclusive). 1242.28 Section 1242.28 Transportation Other... PASSENGER SERVICE FOR RAILROADS 1 Operating Expenses-Way and Structures § 1242.28 Roadway machines,...

  13. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 11: Computer-Aided Manufacturing & Advanced CNC, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  14. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 12: Instrumentation, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  15. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 14: Automated Equipment Technician (CIM), of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  16. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 15: Administrative Information, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This volume developed by the Machine Tool Advanced Skill Technology (MAST) program contains key administrative documents and provides additional sources for machine tool and precision manufacturing information and important points of contact in the industry. The document contains the following sections: a foreword; grant award letter; timeline for…

  17. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 1: Executive Summary, of a 15-Volume Set of Skills Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    The Machine Tool Advanced Skills Technology (MAST) consortium was formed to address the shortage of skilled workers for the machine tools and metals-related industries. Featuring six of the nation's leading advanced technology centers, the MAST consortium developed, tested, and disseminated industry-specific skill standards and model curricula for…

  18. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 10: Computer-Aided Drafting & Design, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  19. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 7: Industrial Maintenance Technology, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  20. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 6: Welding, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  1. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 8: Sheet Metal & Composites, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  2. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 5: Mold Making, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational speciality areas within the U.S. machine tool and metals-related…

  3. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 2: Career Development, General Education and Remediation, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  4. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 4: Manufacturing Engineering Technology, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  5. Effect of biomimetic coupling units' morphologies on rolling contact fatigue wear resistance of steel from machine tool rolling tracks

    NASA Astrophysics Data System (ADS)

    Yang, Wanshi; Zhou, Hong; Sun, Liang; Wang, Chuanwei; Chen, Zhikai

    2014-04-01

    The rolling contact fatigue wear resistance plays an important role on ensuring machining precision of machine tool using rolling tracks. Bio-inspired wearable surfaces with the alternated hardness were prepared on the specimen of steel material from machine tool rolling tracks by biomimetic coupling laser remelting method to imitate biological coupling principle. The microstructures and micromorphologies of bionic units in different sizes were characterized by optical microscope. The specimens with bionic units in different sizes and distributions were tested for rolling contact fatigue wear resistance. Combining the finite element analysis and the results of wear tests, a discussion on rolling contact fatigue wear was had. The specimens with bionic units had better rolling contact fatigue wear resistance than the untreated one, while the specimens with bionic units in the alternative depth's distributions present a better rolling contact fatigue wear resistance than the ones with bionic units in the single depth's distribution. It attributed to the alternative distribution made further improvement on the dispersion of depth of stress concentration.

  6. Tool vibration detection with eddy current sensors in machining process and computation of stability lobes using fuzzy classifiers

    NASA Astrophysics Data System (ADS)

    Devillez, Arnaud; Dudzinski, Daniel

    2007-01-01

    Today the knowledge of a process is very important for engineers to find optimal combination of control parameters warranting productivity, quality and functioning without defects and failures. In our laboratory, we carry out research in the field of high speed machining with modelling, simulation and experimental approaches. The aim of our investigation is to develop a software allowing the cutting conditions optimisation to limit the number of predictive tests, and the process monitoring to prevent any trouble during machining operations. This software is based on models and experimental data sets which constitute the knowledge of the process. In this paper, we deal with the problem of vibrations occurring during a machining operation. These vibrations may cause some failures and defects to the process, like workpiece surface alteration and rapid tool wear. To measure on line the tool micro-movements, we equipped a lathe with a specific instrumentation using eddy current sensors. Obtained signals were correlated with surface finish and a signal processing algorithm was used to determine if a test is stable or unstable. Then, a fuzzy classification method was proposed to classify the tests in a space defined by the width of cut and the cutting speed. Finally, it was shown that the fuzzy classification takes into account of the measurements incertitude to compute the stability limit or stability lobes of the process.

  7. Information and diagnostic tools of objective control as means to improve performance of mining machines

    NASA Astrophysics Data System (ADS)

    Zvonarev, I. E.; Shishlyannikov, D. I.

    2017-02-01

    The paper justifies the relevance of developing and implementing automated onboard systems for operation data and maintenance recording in heading-and-winning machines. The analysis of advantages and disadvantages of existing automated onboard systems for operation data and maintenance recording in heading-and-winning machines for potassium mines are presented. The basic technical requirements for the design, operating algorithms and functions of recording systems of mining machines for potassium mines are formulated. A method of controlling operating parameters is presented; the concept of the onboard automated recording system for the Ural heading-and-winning machine is outlined. The results of experimental studies of variations in loading of the Ural-20R miner’s operating member drives, using the VATUR portable measuring complex, are given. It is proved that existing means of objective control of operating parameters of the URAL-20R heading-and-winning machine do not assure its optimal operation. The authors present a technique of analyzing the data provided by parameter recorders that allow increasing efficiency of mechanical complexes by determining numerical values characterizing the technical and technological level of potassium ore production organization. The efficiency assessment criteria for engineering and maintenance departments of mining enterprises are advanced. A technology of continuous automated monitoring of potassium mine’s outburst hazard is described.

  8. Development of an Advanced Carbide Cutting Tool for Nickel-based Alloy Machining

    DTIC Science & Technology

    2006-08-28

    Inconel 718 utilizing state-of-the-market and state-of-the-art methods. The goal of increasing machining productivity by 40% was achieved with the...project is turning of Inconel 718 alloy. 1.3 Funding The total NCDMM funding for the project was $150,000 ($120,000 for labor and $30,000 for workpiece...tasks Task 1: Review current Inconel machining practice Task 2: Establish the current state of the art in Inconel 718 turning  Establish baseline data

  9. Large-bore pipe decontamination

    SciTech Connect

    Ebadian, M.A.

    1998-01-01

    The decontamination and decommissioning (D and D) of 1200 buildings within the US Department of Energy-Office of Environmental Management (DOE-EM) Complex will require the disposition of miles of pipe. The disposition of large-bore pipe, in particular, presents difficulties in the area of decontamination and characterization. The pipe is potentially contaminated internally as well as externally. This situation requires a system capable of decontaminating and characterizing both the inside and outside of the pipe. Current decontamination and characterization systems are not designed for application to this geometry, making the direct disposal of piping systems necessary in many cases. The pipe often creates voids in the disposal cell, which requires the pipe to be cut in half or filled with a grout material. These methods are labor intensive and costly to perform on large volumes of pipe. Direct disposal does not take advantage of recycling, which could provide monetary dividends. To facilitate the decontamination and characterization of large-bore piping and thereby reduce the volume of piping required for disposal, a detailed analysis will be conducted to document the pipe remediation problem set; determine potential technologies to solve this remediation problem set; design and laboratory test potential decontamination and characterization technologies; fabricate a prototype system; provide a cost-benefit analysis of the proposed system; and transfer the technology to industry. This report summarizes the activities performed during fiscal year 1997 and describes the planned activities for fiscal year 1998. Accomplishments for FY97 include the development of the applicable and relevant and appropriate regulations, the screening of decontamination and characterization technologies, and the selection and initial design of the decontamination system.

  10. Business Machine Repairer. A Catalog of Tasks, Performance Objectives, Performance Guides, Tools, and Equipment.

    ERIC Educational Resources Information Center

    Davenport, Richard; And Others

    This Vocational-Technical Education Consortium of States (V-TECS) catalog provides performance objectives and performance guides (teaching steps) associated with current occupational information relating to the job content of Business Machine Repair. Uses include validation of existing programs, testing of instructional effectiveness,…

  11. Development of a state machine sequencer for the Keck Interferometer: evolution, development, and lessons learned using a CASE tool approach

    NASA Astrophysics Data System (ADS)

    Reder, Leonard J.; Booth, Andrew; Hsieh, Jonathan; Summers, Kellee R.

    2004-09-01

    This paper presents a discussion of the evolution of a sequencer from a simple Experimental Physics and Industrial Control System (EPICS) based sequencer into a complex implementation designed utilizing UML (Unified Modeling Language) methodologies and a Computer Aided Software Engineering (CASE) tool approach. The main purpose of the Interferometer Sequencer (called the IF Sequencer) is to provide overall control of the Keck Interferometer to enable science operations to be carried out by a single operator (and/or observer). The interferometer links the two 10m telescopes of the W. M. Keck Observatory at Mauna Kea, Hawaii. The IF Sequencer is a high-level, multi-threaded, Harel finite state machine software program designed to orchestrate several lower-level hardware and software hard real-time subsystems that must perform their work in a specific and sequential order. The sequencing need not be done in hard real-time. Each state machine thread commands either a high-speed real-time multiple mode embedded controller via CORBA, or slower controllers via EPICS Channel Access interfaces. The overall operation of the system is simplified by the automation. The UML is discussed and our use of it to implement the sequencer is presented. The decision to use the Rhapsody product as our CASE tool is explained and reflected upon. Most importantly, a section on lessons learned is presented and the difficulty of integrating CASE tool automatically generated C++ code into a large control system consisting of multiple infrastructures is presented.

  12. Development of a State Machine Sequencer for the Keck Interferometer: Evolution, Development and Lessons Learned using a CASE Tool Approach

    NASA Technical Reports Server (NTRS)

    Rede, Leonard J.; Booth, Andrew; Hsieh, Jonathon; Summer, Kellee

    2004-01-01

    This paper presents a discussion of the evolution of a sequencer from a simple EPICS (Experimental Physics and Industrial Control System) based sequencer into a complex implementation designed utilizing UML (Unified Modeling Language) methodologies and a CASE (Computer Aided Software Engineering) tool approach. The main purpose of the sequencer (called the IF Sequencer) is to provide overall control of the Keck Interferometer to enable science operations be carried out by a single operator (and/or observer). The interferometer links the two 10m telescopes of the W. M. Keck Observatory at Mauna Kea, Hawaii. The IF Sequencer is a high-level, multi-threaded, Hare1 finite state machine, software program designed to orchestrate several lower-level hardware and software hard real time subsystems that must perform their work in a specific and sequential order. The sequencing need not be done in hard real-time. Each state machine thread commands either a high-speed real-time multiple mode embedded controller via CORB A, or slower controllers via EPICS Channel Access interfaces. The overall operation of the system is simplified by the automation. The UML is discussed and our use of it to implement the sequencer is presented. The decision to use the Rhapsody product as our CASE tool is explained and reflected upon. Most importantly, a section on lessons learned is presented and the difficulty of integrating CASE tool automatically generated C++ code into a large control system consisting of multiple infrastructures is presented.

  13. Identification of geometric deviations inherent to multi-axis machine tools based on the pose measurement principle

    NASA Astrophysics Data System (ADS)

    Haitao, Li; Junjie, Guo; Yufen, Deng; Jindong, Wang; Xinrong, He

    2016-12-01

    The laser tracker is an effective instrument for measuring 3D relative displacement in a work volume because its attitude can be freely changed. This paper presents a novel principle to realize the precise calibration of a numerical control (NC) machine tool accurately and quickly; this is the ‘pose measurement principle’, for measuring errors. We also introduce an algorithm for identifying geometric deviations. A NC precise table mounted on a motion axis and a laser tracker are used for the coordinate determination of three fixed points to obtain the pose information of each motion axis, then calculate the pose deviations, and finally identify all the errors. For the error identification, first, according to the definition of geometric errors, we extend the concept of pose deviations, and represent the six geometric errors using a position deviation vector and attitude deviation vector. Next, we geometrically identify the three angular errors and linear errors in order; the error mathematical model for the linear axis and rotary axis are developed, respectively. Moreover, the validity of the calibration algorithm for the base station, measuring points and identification of errors are confirmed by simulations. In the end, the proposed method is applied to a three-axis NC milling machine tool and a rotary table, and then the geometric deviations are identified successfully in 3 h and 2.5 h, respectively. Comparative experiments by means of other instruments also agree well with the proposed method. Thus, the proposed method can be applied to the measurement of the multi-axis machine tool.

  14. Tool & Die and EDM Series. Educational Resources for the Machine Tool Industry. Course Syllabi, Instructor's Handbook, [and] Student Laboratory Manual.

    ERIC Educational Resources Information Center

    Texas State Technical Coll. System, Waco.

    This package consists of course syllabi, an instructor's handbook, and a student laboratory manual for a 2-year vocational training program to prepare students for entry-level employment as tool and die makers. The program was developed through a modification of the DACUM (Developing a Curriculum) technique. The course syllabi volume begins with…

  15. Realistic modelling of the tool kinematics of radial-axial ring rolling machines in finite element simulation

    NASA Astrophysics Data System (ADS)

    Schwich, Gideon; Jenkouk, Vahid; Hirt, Gerhard

    2016-10-01

    For simulating metal forming processes by means of Finite Element programs it is required to define all tool motions beforehand. This is one of the major difficulties of the conventional Finite Elements Analysis (FEA) for simulating ring rolling processes, since in reality the motions are controlled by closed-loop control systems according to current sensor values. A solution is given by integrating control algorithms into the Finite Element model. In a previous publication the authors have presented a method in which the algorithms of an industrial control system of ring rolling machines are coupled with the Finite Element model. Although this approach enables modelling with realistic kinematic conditions, it has the major drawback that the algorithms of the used control are not disclosed to the users. Hence, it will not be possible to modify the controller for new processes and process optimization. In this paper, therefore, a set of reasonable and simple control algorithms is introduced, which can be used as basis for further improvements of existing control algorithms of ring rolling. The developed approach considers all relevant sensors of ring rolling machines. Using the developed model a ring rolling simulations is carried out and compared to the corresponding experimental results. The results show very good agreement in terms of the ring geometry and the machine loads.

  16. Automated cell analysis tool for a genome-wide RNAi screen with support vector machine based supervised learning

    NASA Astrophysics Data System (ADS)

    Remmele, Steffen; Ritzerfeld, Julia; Nickel, Walter; Hesser, Jürgen

    2011-03-01

    RNAi-based high-throughput microscopy screens have become an important tool in biological sciences in order to decrypt mostly unknown biological functions of human genes. However, manual analysis is impossible for such screens since the amount of image data sets can often be in the hundred thousands. Reliable automated tools are thus required to analyse the fluorescence microscopy image data sets usually containing two or more reaction channels. The herein presented image analysis tool is designed to analyse an RNAi screen investigating the intracellular trafficking and targeting of acylated Src kinases. In this specific screen, a data set consists of three reaction channels and the investigated cells can appear in different phenotypes. The main issue of the image processing task is an automatic cell segmentation which has to be robust and accurate for all different phenotypes and a successive phenotype classification. The cell segmentation is done in two steps by segmenting the cell nuclei first and then using a classifier-enhanced region growing on basis of the cell nuclei to segment the cells. The classification of the cells is realized by a support vector machine which has to be trained manually using supervised learning. Furthermore, the tool is brightness invariant allowing different staining quality and it provides a quality control that copes with typical defects during preparation and acquisition. A first version of the tool has already been successfully applied for an RNAi-screen containing three hundred thousand image data sets and the SVM extended version is designed for additional screens.

  17. Intelligent Adaptive Interface: A Design Tool for Enhancing Human-Machine System Performances

    DTIC Science & Technology

    2009-10-01

    environment) Monitoring • OMI Design Guidelines • Automation-design Principles • OMI Design Guidelines • HCI Principles Adapt OMI Automate / Aid...technical systems, there is still a lack of well-established design guidelines for these human-machine systems, especially for advanced operator...Additionally, a lack of integration between the Human Factors (HF) and Human Computer Interaction ( HCI ) domains has increased the tendency for terminology

  18. On the development of a dual-layered diamond-coated tool for the effective machining of titanium Ti-6Al-4V alloy

    NASA Astrophysics Data System (ADS)

    Srinivasan, Balaji; Ramachandra Rao, M. S.; Rao, Balkrishna C.

    2017-01-01

    This work is focused on the development of a dual-layered diamond-coated tungsten carbide tool for machining titanium Ti-6Al-4V alloy. A hot-filament chemical vapor deposition technique was used to synthesize diamond films on tungsten carbide tools. A boron-doped diamond interlayer was added to a microcrystalline diamond layer in an attempt to improve the interface adhesion strength. The dual-layered diamond-coated tool was employed in machining at cutting speeds in the range of 70 to 150 m min-1 with a lower feed and a lower depth of cut of 0.5 mm rev-1 and 0.5 mm, respectively, to operate in the transition from adhesion- to diffusion-tool-wear and thereby arrive at suitable conditions for enhancing tool life. The proposed tool was then compared, on the basis of performance under real-time cutting conditions, with commercially available microcrystalline diamond, nanocrystalline diamond, titanium nitride and uncoated tungsten carbide tools. The life and surface finish of the proposed dual-layered tool and uncoated tungsten carbide were also investigated in interrupted cutting such as milling. The results of this study show a significant improvement in tool life and finish of Ti-6Al-4V parts machined with the dual-layered diamond-coated tool when compared with its uncoated counterpart. These results pave the way for the use of a low-cost tool, with respect to, polycrystalline diamond for enhancing both tool life and machining productivity in critical sectors fabricating parts out of titanium Ti-6Al-4V alloy. The application of this coating technology can also be extended to the machining of non-ferrous alloys owing to its better adhesion strength.

  19. Influence of Cutting Parameters and Tool Wear on the Surface Integrity of Cobalt-Based Stellite 6 Alloy When Machined Under a Dry Cutting Environment

    NASA Astrophysics Data System (ADS)

    Yingfei, Ge; de Escalona, Patricia Muñoz; Galloway, Alexander

    2016-11-01

    The efficiency of a machining process can be measured by evaluating the quality of the machined surface and the tool wear rate. The research reported herein is mainly focused on the effect of cutting parameters and tool wear on the machined surface defects, surface roughness, deformation layer and residual stresses when dry milling Stellite 6, deposited by overlay on a carbon steel surface. The results showed that under the selected cutting conditions, abrasion, diffusion, peeling, chipping and breakage were the main tool wear mechanisms presented. Also the feed rate was the primary factor affecting the tool wear with an influence of 83%. With regard to the influence of cutting parameters on the surface roughness, the primary factors were feed rate and cutting speed with 57 and 38%, respectively. In addition, in general, as tool wear increased, the surface roughness increased and the deformation layer was found to be influenced more by the cutting parameters rather than the tool wear. Compressive residual stresses were observed in the un-machined surface, and when machining longer than 5 min, residual stress changed 100% from compression to tension. Finally, results showed that micro-crack initiation was the main mechanism for chip formation.

  20. Influence of Cutting Parameters and Tool Wear on the Surface Integrity of Cobalt-Based Stellite 6 Alloy When Machined Under a Dry Cutting Environment

    NASA Astrophysics Data System (ADS)

    Yingfei, Ge; de Escalona, Patricia Muñoz; Galloway, Alexander

    2017-01-01

    The efficiency of a machining process can be measured by evaluating the quality of the machined surface and the tool wear rate. The research reported herein is mainly focused on the effect of cutting parameters and tool wear on the machined surface defects, surface roughness, deformation layer and residual stresses when dry milling Stellite 6, deposited by overlay on a carbon steel surface. The results showed that under the selected cutting conditions, abrasion, diffusion, peeling, chipping and breakage were the main tool wear mechanisms presented. Also the feed rate was the primary factor affecting the tool wear with an influence of 83%. With regard to the influence of cutting parameters on the surface roughness, the primary factors were feed rate and cutting speed with 57 and 38%, respectively. In addition, in general, as tool wear increased, the surface roughness increased and the deformation layer was found to be influenced more by the cutting parameters rather than the tool wear. Compressive residual stresses were observed in the un-machined surface, and when machining longer than 5 min, residual stress changed 100% from compression to tension. Finally, results showed that micro-crack initiation was the main mechanism for chip formation.

  1. Bores and Swash on Natural Beaches.

    DTIC Science & Technology

    1982-07-01

    bore is one in which the ratio of bore height to the r height of the associated wave crest is greater than 0.5. The following section examines data...bores which often traversed the width of the surf zone without interference from following waves . It was often possible to relate swashes to individual...height and wave celerity in the surf zone’, Jour. Geophys. Res., Vol 82, pp 1419-1424. ."-... Sutherland, A.J., Sharma, J.N, and Shemdin , O.H., 1976, " Wave

  2. An open CAM system for dentistry on the basis of China-made 5-axis simultaneous contouring CNC machine tool and industrial CAM software.

    PubMed

    Lu, Li; Liu, Shusheng; Shi, Shenggen; Yang, Jianzhong

    2011-10-01

    China-made 5-axis simultaneous contouring CNC machine tool and domestically developed industrial computer-aided manufacture (CAM) technology were used for full crown fabrication and measurement of crown accuracy, with an attempt to establish an open CAM system for dental processing and to promote the introduction of domestic dental computer-aided design (CAD)/CAM system. Commercially available scanning equipment was used to make a basic digital tooth model after preparation of crown, and CAD software that comes with the scanning device was employed to design the crown by using domestic industrial CAM software to process the crown data in order to generate a solid model for machining purpose, and then China-made 5-axis simultaneous contouring CNC machine tool was used to complete machining of the whole crown and the internal accuracy of the crown internal was measured by using 3D-MicroCT. The results showed that China-made 5-axis simultaneous contouring CNC machine tool in combination with domestic industrial CAM technology can be used for crown making and the crown was well positioned in die. The internal accuracy was successfully measured by using 3D-MicroCT. It is concluded that an open CAM system for dentistry on the basis of China-made 5-axis simultaneous contouring CNC machine tool and domestic industrial CAM software has been established, and development of the system will promote the introduction of domestically-produced dental CAD/CAM system.

  3. Generated spiral bevel gears: Optimal machine-tool settings and tooth contact analysis

    NASA Technical Reports Server (NTRS)

    Litvin, F. L.; Tsung, W. J.; Coy, J. J.; Heine, C.

    1985-01-01

    Geometry and kinematic errors were studied for Gleason generated spiral bevel gears. A new method was devised for choosing optimal machine settings. These settings provide zero kinematic errors and an improved bearing contact. The kinematic errors are a major source of noise and vibration in spiral bevel gears. The improved bearing contact gives improved conditions for lubrication. A computer program for tooth contact analysis was developed, and thereby the new generation process was confirmed. The new process is governed by the requirement that during the generation process there is directional constancy of the common normal of the contacting surfaces for generator and generated surfaces of pinion and gear.

  4. Generated spiral bevel gears - Optimal machine-tool settings and tooth contact analysis

    NASA Technical Reports Server (NTRS)

    Litvin, F. L.; Tsung, W.-J.; Coy, J. J.; Heine, C.

    1985-01-01

    Geometry and kinematic errors were studied for Gleason generated spiral bevel gears. A new method was devised for choosing optimal machine settings. These settings provide zero kinematic errors and an improved bearing contact. The kinematic errors are a major source of noise and vibration in spiral bevel gears. The improved bearing contact gives improved conditions for lubrication. A computer program for tooth contact analysis was developed, and thereby the new generation process was confirmed. The new process is governed by the requirement that during the generation process there is directional constancy of the common normal of the contacting surfaces for generator and generated surfaces of pinion and gear.

  5. Experimental study of underground exploration by auger boring on a Mars rover

    NASA Astrophysics Data System (ADS)

    Kojima, Masaki; Saitou, Kenji; Kaneko, Yutaka; Kawashima, Nobuki

    Results are presented of a system study conducted on the possibility of exploring Mars using a Mars rover; emphasis is focused on the underground exploration of Mars by an auger boring machine. An engineering model was constructed, and a boring test was conducted using simulated Martian soil. It is shown that it is possible to drill soil composed of dust, sand, and gravel measuring 0.007-16 mm in diameter to a depth of 1.5 m. The diffusion of the collected sample can be confined to less than a thickness of 20 cm.

  6. Machine vision system: a tool for quality inspection of food and agricultural products.

    PubMed

    Patel, Krishna Kumar; Kar, A; Jha, S N; Khan, M A

    2012-04-01

    Quality inspection of food and agricultural produce are difficult and labor intensive. Simultaneously, with increased expectations for food products of high quality and safety standards, the need for accurate, fast and objective quality determination of these characteristics in food products continues to grow. However, these operations generally in India are manual which is costly as well as unreliable because human decision in identifying quality factors such as appearance, flavor, nutrient, texture, etc., is inconsistent, subjective and slow. Machine vision provides one alternative for an automated, non-destructive and cost-effective technique to accomplish these requirements. This inspection approach based on image analysis and processing has found a variety of different applications in the food industry. Considerable research has highlighted its potential for the inspection and grading of fruits and vegetables, grain quality and characteristic examination and quality evaluation of other food products like bakery products, pizza, cheese, and noodles etc. The objective of this paper is to provide in depth introduction of machine vision system, its components and recent work reported on food and agricultural produce.

  7. Small diameter, deep bore optical inspection system

    DOEpatents

    Lord, David E.; Petrini, Richard R.; Carter, Gary W.

    1981-01-01

    An improved rod optic system for inspecting small diameter, deep bores. The system consists of a rod optic system utilizing a curved mirror at the end of the rod lens such that the optical path through the system is bent 90.degree. to minimize optical distortion in examining the sides of a curved bore. The system is particularly useful in the examination of small bores for corrosion, and is capable of examining 1/16 inch diameter and up to 4 inch deep drill holes, for example. The positioning of the curved mirror allows simultaneous viewing from shallow and right angle points of observation of the same artifact (such as corrosion) in the bore hole. The improved rod optic system may be used for direct eye sighting, or in combination with a still camera or a low-light television monitor; particularly low-light color television.

  8. Small diameter, deep bore optical inspection system

    DOEpatents

    Lord, D.E.; Petrini, R.R.; Carter, G.W.

    An improved rod optic system for inspecting small diameter, deep bores is described. The system consists of a rod optic system utilizing a curved mirror at the end of the rod lens such that the optical path through the system is bent 90/sup 0/ to minimize optical distortion in examing the sides of a curved bore. The system is particularly useful in the examination of small bores for corrosion, and is capable if examing 1/16 inch diameter and up to 4-inch deep drill holes, for example. The positioning of the curved mirror allows simultaneous viewing from shallow and righ angle points of observation of the same artifact (such as corrosion) in the bore hole. The improved rod optic system may be used for direct eye sighting, or in combination with a still camera or a low-light television monitor; particularly low-light color television.

  9. High temperature well bore cement slurry

    SciTech Connect

    Nahm, J.J.W.; Vinegar, H.J.; Karanikas, J.M.; Wyant, R.E.

    1993-07-13

    A low density well bore cement slurry composition is described suitable for cementing well bores with high reservoir temperatures comprising: (a) a high alumina cement in an amount of about 40 pounds per barrel of slurry or greater: (b) graphite in an amount greater than about one quarter, by volume, of the solids in the cement slurry; and (c) and a carrier fluid comprising drilling mud.

  10. Process Modeling In Cold Forging Considering The Process-Tool-Machine Interactions

    NASA Astrophysics Data System (ADS)

    Kroiss, Thomas; Engel, Ulf; Merklein, Marion

    2010-06-01

    In this paper, a methodic approach is presented for the determination and modeling of the axial deflection characteristic for the whole system of stroke-controlled press and tooling system. This is realized by a combination of experiment and FE simulation. The press characteristic is uniquely measured in experiment. The tooling system characteristic is determined in FE simulation to avoid experimental investigations on various tooling systems. The stiffnesses of press and tooling system are combined to a substitute stiffness that is integrated into the FE process simulation as a spring element. Non-linear initial effects of the press are modeled with a constant shift factor. The approach was applied to a full forward extrusion process on a press with C-frame. A comparison between experiments and results of the integrated FE simulation model showed a high accuracy of the FE model. The simulation model with integrated deflection characteristic represents the entire process behavior and can be used for the calculation of a mathematical process model based on variant simulations and response surfaces. In a subsequent optimization step, an adjusted process and tool design can be determined, that compensates the influence of the deflections on the workpiece dimensions leading to high workpiece accuracy. Using knowledge on the process behavior, the required number of variant simulations was reduced.

  11. Successful fabrication of a convex platform PMMA cell-counting slide using a high-precision perpendicular dual-spindle CNC machine tool

    NASA Astrophysics Data System (ADS)

    Chen, Shun-Tong; Chang, Chih-Hsien

    2013-12-01

    This study presents a novel approach to the fabrication of a biomedical-mold for producing convex platform PMMA (poly-methyl-meth-acrylate) slides for counting cells. These slides allow for the microscopic examination of urine sediment cells. Manufacturing of such slides incorporates three important procedures: (1) the development of a tabletop high-precision dual-spindle CNC (computerized numerical control) machine tool; (2) the formation of a boron-doped polycrystalline composite diamond (BD-PCD) wheel-tool on the machine tool developed in procedure (1); and (3) the cutting of a multi-groove-biomedical-mold array using the formed diamond wheel-tool in situ on the developed machine. The machine incorporates a hybrid working platform providing wheel-tool thinning using spark erosion to cut, polish, and deburr microgrooves on NAK80 steel directly. With consideration given for the electrical conductive properties of BD-PCD, the diamond wheel-tool is thinned to a thickness of 5 µm by rotary wire electrical discharge machining. The thinned wheel-tool can grind microgrooves 10 µm wide. An embedded design, which inserts a close fitting precision core into the biomedical-mold to create step-difference (concave inward) of 50 µm in height between the core and the mold, is also proposed and realized. The perpendicular dual-spindles and precision rotary stage are features that allow for biomedical-mold machining without the necessity of uploading and repositioning materials until all tasks are completed. A PMMA biomedical-slide with a plurality of juxtaposed counting chambers is formed and its usefulness verified.

  12. PHAST: A Collaborative Machine Translation and Post-Editing Tool for Public Health.

    PubMed

    Dew, Kristin; Turner, Anne M; Desai, Loma; Martin, Nathalie; Laurenzi, Adrian; Kirchhoff, Katrin

    2015-01-01

    This paper describes a novel collaborative machine translation (MT) plus post-editing system called PHAST (Public Health Automatic System for Translation, phastsystem.org), tailored for use in producing multilingual education materials for public health. Its collaborative features highlight a new approach in public health informatics: sharing limited bilingual translation resources via a groupware system. We report here on the design methods and requirements used to develop PHAST and on its evaluation with potential public health users. Our results indicate such a system could be a feasible means of increasing the production of multilingual public health materials by reducing the barriers of time and cost. PHAST's design can serve as a model for other communities interested in assuring the accuracy of MT through shared language expertise.

  13. The design and control of linear bidirectional stepping motors - Application to machine tools

    NASA Astrophysics Data System (ADS)

    Petrizza, N.

    Theoretical modeling and the results of operation of a model linear stepping motor for producing rapid in-plane translation in machining operations are presented. The theory of linear induction motors and their current implementation in the stepping mode are reviewed. A finite element method is developed for optimizing the contact stud shape through calculation of the magnetic fields and forces the motor experiences in static condition. An investigation into the characteristics of the air cushion which inhibits the motor from contacting the base is reported. Direct control with a microprocessor is described, including programming with an acceleration period at the beginning and deceleration at the end of each motion using circular and linear interpolations to obtain linear and circular motor displacements in the plane. Comparisons between linear step motors with variable reluctance and hybrid motors are made.

  14. PHAST: A Collaborative Machine Translation and Post-Editing Tool for Public Health

    PubMed Central

    Dew, Kristin; Turner, Anne M.; Desai, Loma; Martin, Nathalie; Laurenzi, Adrian; Kirchhoff, Katrin

    2015-01-01

    This paper describes a novel collaborative machine translation (MT) plus post-editing system called PHAST (Public Health Automatic System for Translation, phastsystem.org), tailored for use in producing multilingual education materials for public health. Its collaborative features highlight a new approach in public health informatics: sharing limited bilingual translation resources via a groupware system. We report here on the design methods and requirements used to develop PHAST and on its evaluation with potential public health users. Our results indicate such a system could be a feasible means of increasing the production of multilingual public health materials by reducing the barriers of time and cost. PHAST’s design can serve as a model for other communities interested in assuring the accuracy of MT through shared language expertise. PMID:26958182

  15. Surface Grinder Operator. Instructor's Guide. Part of Single-Tool Skills Program. Machine Industries Occupations.

    ERIC Educational Resources Information Center

    New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.

    This course, the second one to be published in what is expected to be a series of instructor's guides in the Single-Tool Skills Program, is expected to help meet the need for trained operators in metalworking and is designed for use in the adult education programs of school districts, in Manpower Development and Training Programs, and in secondary…

  16. Proposal for a lunar tunnel-boring machine

    NASA Astrophysics Data System (ADS)

    Allen, Christopher S.; Cooper, David W.; Davila, David, Jr.; Mahendra, Christopher S.; Tagaras, Michael A.

    1988-05-01

    A need exists for obtaining a safe and habitable lunar base that is free from the hazards of radiation, temperature gradient, and micrometeorites. A device for excavating lunar material and simultaneously generating living space in the subselenian environment was studied at the conceptual level. Preliminary examinations indicate that a device using a mechanical head to shear its way through the lunar material while creating a rigid ceramic-like lining meets design constraints using existing technology. The Lunar Tunneler is totally automated and guided by a laser communication system. There exists the potential for the excavated lunar material to be used in conjunction with a surface mining process for the purpose of the extraction of oxygen and other elements. Experiments into lunar material excavation and further research into the concept of a mechanical Lunar Tunneler are suggested.

  17. Turning and Boring Machinability Tests on Titanium Beta C Tubes

    DTIC Science & Technology

    1990-04-01

    Kennametal KC9lO) 4. Silicon nitride or sialon inserts (Norton Noralide, Kennametal Kyon 2000, Iscar Iscanite) 5. Polycrystalline cubic boron nitride...various cutting fluids. Three different cutting fluid systems were investigated, dry (no coolant), Trim Sol (an emulsifiable heavy duty chlorinated ...accurately set without trial and error attempts. The cutting fluid was a sulfo- chlorinated oil identified as Garia-T. This oil was distributed by National

  18. Proposal for a lunar tunnel-boring machine

    NASA Technical Reports Server (NTRS)

    Allen, Christopher S.; Cooper, David W.; Davila, David, Jr.; Mahendra, Christopher S.; Tagaras, Michael A.

    1988-01-01

    A need exists for obtaining a safe and habitable lunar base that is free from the hazards of radiation, temperature gradient, and micrometeorites. A device for excavating lunar material and simultaneously generating living space in the subselenian environment was studied at the conceptual level. Preliminary examinations indicate that a device using a mechanical head to shear its way through the lunar material while creating a rigid ceramic-like lining meets design constraints using existing technology. The Lunar Tunneler is totally automated and guided by a laser communication system. There exists the potential for the excavated lunar material to be used in conjunction with a surface mining process for the purpose of the extraction of oxygen and other elements. Experiments into lunar material excavation and further research into the concept of a mechanical Lunar Tunneler are suggested.

  19. An interaction network predicted from public data as a discovery tool: application to the Hsp90 molecular chaperone machine.

    PubMed

    Echeverría, Pablo C; Bernthaler, Andreas; Dupuis, Pierre; Mayer, Bernd; Picard, Didier

    2011-01-01

    Understanding the functions of proteins requires information about their protein-protein interactions (PPI). The collective effort of the scientific community generates far more data on any given protein than individual experimental approaches. The latter are often too limited to reveal an interactome comprehensively. We developed a workflow for parallel mining of all major PPI databases, containing data from several model organisms, and to integrate data from the literature for a protein of interest. We applied this novel approach to build the PPI network of the human Hsp90 molecular chaperone machine (Hsp90Int) for which previous efforts have yielded limited and poorly overlapping sets of interactors. We demonstrate the power of the Hsp90Int database as a discovery tool by validating the prediction that the Hsp90 co-chaperone Aha1 is involved in nucleocytoplasmic transport. Thus, we both describe how to build a custom database and introduce a powerful new resource for the scientific community.

  20. Comparative study of machine-learning and chemometric tools for analysis of in-vivo high-throughput screening data.

    PubMed

    Simmons, Kirk; Kinney, John; Owens, Aaron; Kleier, Dan; Bloch, Karen; Argentar, Dave; Walsh, Alicia; Vaidyanathan, Ganesh

    2008-08-01

    High-throughput screening (HTS) has become a central tool of many pharmaceutical and crop-protection discovery operations. If HTS screening is carried out at the level of the intact organism, as is commonly done in crop protection, this strategy has the potential of uncovering a completely new mechanism of actions. The challenge in running a cost-effective HTS operation is to identify ways in which to improve the overall success rate in discovering new biologically active compounds. To this end, we describe our efforts directed at making full use of the data stream arising from HTS. This paper describes a comparative study in which several machine learning and chemometric methodologies were used to develop classifiers on the same data sets derived from in vivo HTS campaigns and their predictive performances compared in terms of false negative and false positive error profiles.

  1. Application of Machine Learning tools to recognition of molecular patterns in STM images

    NASA Astrophysics Data System (ADS)

    Maksov, Artem; Ziatdinov, Maxim; Fujii, Shintaro; Kiguchi, Manabu; Higashibayashi, Shuhei; Sakurai, Hidehiro; Kalinin, Sergei; Sumpter, Bobby

    The ability to utilize individual molecules and molecular assemblies as data storage elements has motivated scientist for years, concurrent with the continuous effort to shrink a size of data storage devices in microelectronics industry. One of the critical issues in this effort lies in being able to identify individual molecular assembly units (patterns), on a large scale in an automated fashion of complete information extraction. Here we present a novel method of applying machine learning techniques for extraction of positional and rotational information from scanning tunneling microscopy (STM) images of π-bowl sumanene molecules on gold. We use Markov Random Field (MRF) model to decode the polar rotational states for each molecule in a large scale STM image of molecular film. We further develop an algorithm that uses a convolutional Neural Network combined with MRF and input from density functional theory to classify molecules into different azimuthal rotational classes. Our results demonstrate that a molecular film is partitioned into distinctive azimuthal rotational domains consisting typically of 20-30 molecules. In each domain, the ``bowl-down'' molecules are generally surrounded by six nearest neighbor molecules in ``bowl-up'' configuration, and the resultant overall structure form a periodic lattice of rotational and polar states within each domain. Research was supported by the US Department of Energy.

  2. Modeling Plan-Related Clinical Complications Using Machine Learning Tools in a Multiplan IMRT Framework

    SciTech Connect

    Zhang, Hao H.; D'Souza, Warren D. Shi Leyuan; Meyer, Robert R.

    2009-08-01

    Purpose: To predict organ-at-risk (OAR) complications as a function of dose-volume (DV) constraint settings without explicit plan computation in a multiplan intensity-modulated radiotherapy (IMRT) framework. Methods and Materials: Several plans were generated by varying the DV constraints (input features) on the OARs (multiplan framework), and the DV levels achieved by the OARs in the plans (plan properties) were modeled as a function of the imposed DV constraint settings. OAR complications were then predicted for each of the plans by using the imposed DV constraints alone (features) or in combination with modeled DV levels (plan properties) as input to machine learning (ML) algorithms. These ML approaches were used to model two OAR complications after head-and-neck and prostate IMRT: xerostomia, and Grade 2 rectal bleeding. Two-fold cross-validation was used for model verification and mean errors are reported. Results: Errors for modeling the achieved DV values as a function of constraint settings were 0-6%. In the head-and-neck case, the mean absolute prediction error of the saliva flow rate normalized to the pretreatment saliva flow rate was 0.42% with a 95% confidence interval of (0.41-0.43%). In the prostate case, an average prediction accuracy of 97.04% with a 95% confidence interval of (96.67-97.41%) was achieved for Grade 2 rectal bleeding complications. Conclusions: ML can be used for predicting OAR complications during treatment planning allowing for alternative DV constraint settings to be assessed within the planning framework.

  3. On the Problem of Wear Resistant Coatings Separation From Tools and Machine Elements

    NASA Astrophysics Data System (ADS)

    Petrushin, S. I.; Gubaidulina, R. H.; Gruby, S. V.; Likholat, A. V.

    2015-09-01

    The article considers separation of wear resistant coatings of tool and engineering materials which arises both during coating fabrication and use of the product. The cause of this phenomenon is assumed to be related to thermal residual stresses generating on the coating- substrate border. These stresses have been analyzed and methods are provided to calculate it after produced composite material is cooled down from the temperature of coating synthesis to the ambient temperature. A no-fracture condition has been stated in relation to coating- substrate thicknesses, temperature differences and physical and mechanical properties of combined materials. The issue of intermediate layer incorporation with pre-set parameters has been discussed. A co-effect of thermal residual and functional stresses on the strength of the boundary layer has been considered when heating, tension and compression of a product with wear resistant coating. Conclusions have been made, as well as recommendations to improve fracture strength of products with thin wear resistant coatings.

  4. Data Mining and Machine Learning Tools for Combinatorial Material Science of All-Oxide Photovoltaic Cells.

    PubMed

    Yosipof, Abraham; Nahum, Oren E; Anderson, Assaf Y; Barad, Hannah-Noa; Zaban, Arie; Senderowitz, Hanoch

    2015-06-01

    Growth in energy demands, coupled with the need for clean energy, are likely to make solar cells an important part of future energy resources. In particular, cells entirely made of metal oxides (MOs) have the potential to provide clean and affordable energy if their power conversion efficiencies are improved. Such improvements require the development of new MOs which could benefit from combining combinatorial material sciences for producing solar cells libraries with data mining tools to direct synthesis efforts. In this work we developed a data mining workflow and applied it to the analysis of two recently reported solar cell libraries based on Titanium and Copper oxides. Our results demonstrate that QSAR models with good prediction statistics for multiple solar cells properties could be developed and that these models highlight important factors affecting these properties in accord with experimental findings. The resulting models are therefore suitable for designing better solar cells.

  5. Machine Learning Meta-analysis of Large Metagenomic Datasets: Tools and Biological Insights.

    PubMed

    Pasolli, Edoardo; Truong, Duy Tin; Malik, Faizan; Waldron, Levi; Segata, Nicola

    2016-07-01

    Shotgun metagenomic analysis of the human associated microbiome provides a rich set of microbial features for prediction and biomarker discovery in the context of human diseases and health conditions. However, the use of such high-resolution microbial features presents new challenges, and validated computational tools for learning tasks are lacking. Moreover, classification rules have scarcely been validated in independent studies, posing questions about the generality and generalization of disease-predictive models across cohorts. In this paper, we comprehensively assess approaches to metagenomics-based prediction tasks and for quantitative assessment of the strength of potential microbiome-phenotype associations. We develop a computational framework for prediction tasks using quantitative microbiome profiles, including species-level relative abundances and presence of strain-specific markers. A comprehensive meta-analysis, with particular emphasis on generalization across cohorts, was performed in a collection of 2424 publicly available metagenomic samples from eight large-scale studies. Cross-validation revealed good disease-prediction capabilities, which were in general improved by feature selection and use of strain-specific markers instead of species-level taxonomic abundance. In cross-study analysis, models transferred between studies were in some cases less accurate than models tested by within-study cross-validation. Interestingly, the addition of healthy (control) samples from other studies to training sets improved disease prediction capabilities. Some microbial species (most notably Streptococcus anginosus) seem to characterize general dysbiotic states of the microbiome rather than connections with a specific disease. Our results in modelling features of the "healthy" microbiome can be considered a first step toward defining general microbial dysbiosis. The software framework, microbiome profiles, and metadata for thousands of samples are publicly

  6. Machine Learning Meta-analysis of Large Metagenomic Datasets: Tools and Biological Insights

    PubMed Central

    Pasolli, Edoardo; Truong, Duy Tin; Malik, Faizan; Waldron, Levi

    2016-01-01

    Shotgun metagenomic analysis of the human associated microbiome provides a rich set of microbial features for prediction and biomarker discovery in the context of human diseases and health conditions. However, the use of such high-resolution microbial features presents new challenges, and validated computational tools for learning tasks are lacking. Moreover, classification rules have scarcely been validated in independent studies, posing questions about the generality and generalization of disease-predictive models across cohorts. In this paper, we comprehensively assess approaches to metagenomics-based prediction tasks and for quantitative assessment of the strength of potential microbiome-phenotype associations. We develop a computational framework for prediction tasks using quantitative microbiome profiles, including species-level relative abundances and presence of strain-specific markers. A comprehensive meta-analysis, with particular emphasis on generalization across cohorts, was performed in a collection of 2424 publicly available metagenomic samples from eight large-scale studies. Cross-validation revealed good disease-prediction capabilities, which were in general improved by feature selection and use of strain-specific markers instead of species-level taxonomic abundance. In cross-study analysis, models transferred between studies were in some cases less accurate than models tested by within-study cross-validation. Interestingly, the addition of healthy (control) samples from other studies to training sets improved disease prediction capabilities. Some microbial species (most notably Streptococcus anginosus) seem to characterize general dysbiotic states of the microbiome rather than connections with a specific disease. Our results in modelling features of the “healthy” microbiome can be considered a first step toward defining general microbial dysbiosis. The software framework, microbiome profiles, and metadata for thousands of samples are publicly

  7. Development of drilling machine on board Mars Rover and drilling test of simulated Mars soil

    NASA Astrophysics Data System (ADS)

    Kawashima, N.; Nakatani, I.; Kawaguchi, J.; Saito, K.; Kojima, M.; Kinkori, S.; Suzuki, M.; Kaneko, Y.; Fujii, N.

    A study was conducted on the possibility of exploring Mars using a Mars Rover, and particular efforts were focused on the underground exploration of Mars by means of an auger boring machine. An engineering model was constructed and a boring test was conducted using simulated Mars soil. The test results demonstrate that the auger boring machine works properly and can sample soil with a vertical resolution better than 20 cm.

  8. Full bore internal tieback system and method

    SciTech Connect

    Brammer, N.; Hosie, S.

    1993-06-29

    In a subsea well assembly having a tubular wellhead housing having a bore, the improvement is described comprising in combination: a counterbore in the bore of the wellhead housing; a tieback profile in the counterbore; a protective sleeve releasably secured in the counterbore and covering the tieback profile, the protective sleeve being movable to expose the tieback profile when it is desired to tieback the subsea well assembly; a tieback funnel which is configured to land on the rim of the wellhead housing when it is desired to tieback the subsea well assembly; and a tieback sleeve carried by the tieback funnel, having a profile on its exterior which is configured to engage the tieback profile in the counterbore after the protective sleeve has been moved to secure the tieback funnel to the wellhead housing, the tieback sleeve having a bore that has a diameter at least equal to the diameter of the bore immediately below the counterbore. A method of drilling and tying back a subsea well is described which includes the steps of installing an outer wellhead housing with conductor pipe extending into the well, then drilling the well to a greater depth, the improvement comprising: providing an inner wellhead housing with a bore, a rim, a counterbore extending downward from the rim, a tieback profile in the counterbore, and a sealing area located below the counterbore; releasably installing a protective sleeve in the counterbore so as to cover the tieback profile; securing a string of casing to the inner wellhead housing and landing the inner wellhead housing in the outer wellhead housing; drilling the well to a greater depth with the protective sleeve located in the counterbore; securing another string of casing to a casing hanger, landing the casing hanger in the inner wellhead housing, cementing the second string of casing in the well, and sealing the casing hanger to the sealing area of the bore of the inner wellhead housing.

  9. Computer-Aided Drafting and Design Series. Educational Resources for the Machine Tool Industry, Course Syllabi, [and] Instructor's Handbook. Student Laboratory Manual.

    ERIC Educational Resources Information Center

    Texas State Technical Coll. System, Waco.

    This package consists of course syllabi, an instructor's handbook, and a student laboratory manual for a 2-year vocational training program to prepare students for entry-level employment in computer-aided drafting and design in the machine tool industry. The program was developed through a modification of the DACUM (Developing a Curriculum)…

  10. Computer Aided Drafting and Design, Industrial Manufacturing Technician, and Mechanical Engineering Technician and Machine Tool, Die and Moldmaking Technology. Tech Prep Competency Profile.

    ERIC Educational Resources Information Center

    Mid-East Ohio Tech Prep Consortium, Zanesville.

    This document contains competency profiles in four areas: computer-aided drafting and design; industrial manufacturing technician; mechanical engineering technician; and machine tool, die, and moldmaking technology occupations. The profiles are intended for use in articulating tech prep programs from high school through associate degrees in Ohio.…

  11. Arrangement for controlled engagement of the tools of a mining machine with a mine face

    SciTech Connect

    Blumenthal, G.; Bollmann, A.

    1981-07-28

    An arrangement for controlled engagement of the tools of a coal planer, with a mine face comprises a scraper conveyor, provided on its front face directed toward the mine face with a guide rail guiding the coal planer for reciprocation along the mine face and a mechanism for tilting the conveyor and the coal planer about a substantially horizontal axis. The tilting mechanism is connected to the rear face of the conveyor and extends in its entirety rearwardly of the rear face of the latter. The tilting mechanism comprises a guide linkage pivotally connected at its front end to the rear face of the scraper conveyor while its rear end portion forms a housing for a fluid operated cylinder and piston unit, the piston rod of which is connected to a connecting rod guided by the guide linkage for movement in longitudinal direction and having an upwardly extending front section pivotally connected at its upper free end to the rear face of the scraper conveyor. The fluid operated cylinder-and-piston unit is thus considerably spaced from the scraper conveyor and the material transported thereby and especially coal dust raised during transport of the mined coal by the conveyor, whereby maintenance of the tilting unit is reduced. The guide linkage, the connecting rod and the tilting unit are all in close vicinity to the sole of the mine gallery to leave a considerable free space between the arrangement and the roof of the mine gallery.

  12. Vertical boring mill capacity is increased

    NASA Technical Reports Server (NTRS)

    Young, R. J.

    1968-01-01

    Commercially available vertical boring mill with a nominal capacity to 27 feet in diameter of workpiece has been modified in-shop to handle work up to 36 feet in diameter. Capacity was increased by adding extension saddles to the mill support columns on each side.

  13. Delay differential equations via the matrix Lambert W function and bifurcation analysis: application to machine tool chatter.

    PubMed

    Yi, Sun; Nelson, Patrick W; Ulsoy, A Galip

    2007-04-01

    In a turning process modeled using delay differential equations (DDEs), we investigate the stability of the regenerative machine tool chatter problem. An approach using the matrix Lambert W function for the analytical solution to systems of delay differential equations is applied to this problem and compared with the result obtained using a bifurcation analysis. The Lambert W function, known to be useful for solving scalar first-order DDEs, has recently been extended to a matrix Lambert W function approach to solve systems of DDEs. The essential advantages of the matrix Lambert W approach are not only the similarity to the concept of the state transition matrix in lin ear ordinary differential equations, enabling its use for general classes of linear delay differential equations, but also the observation that we need only the principal branch among an infinite number of roots to determine the stability of a system of DDEs. The bifurcation method combined with Sturm sequences provides an algorithm for determining the stability of DDEs without restrictive geometric analysis. With this approach, one can obtain the critical values of delay, which determine the stability of a system and hence the preferred operating spindle speed without chatter. We apply both the matrix Lambert W function and the bifurcation analysis approach to the problem of chatter stability in turning, and compare the results obtained to existing methods. The two new approaches show excellent accuracy and certain other advantages, when compared to traditional graphical, computational and approximate methods.

  14. lncRScan-SVM: A Tool for Predicting Long Non-Coding RNAs Using Support Vector Machine.

    PubMed

    Sun, Lei; Liu, Hui; Zhang, Lin; Meng, Jia

    2015-01-01

    Functional long non-coding RNAs (lncRNAs) have been bringing novel insight into biological study, however it is still not trivial to accurately distinguish the lncRNA transcripts (LNCTs) from the protein coding ones (PCTs). As various information and data about lncRNAs are preserved by previous studies, it is appealing to develop novel methods to identify the lncRNAs more accurately. Our method lncRScan-SVM aims at classifying PCTs and LNCTs using support vector machine (SVM). The gold-standard datasets for lncRScan-SVM model training, lncRNA prediction and method comparison were constructed according to the GENCODE gene annotations of human and mouse respectively. By integrating features derived from gene structure, transcript sequence, potential codon sequence and conservation, lncRScan-SVM outperforms other approaches, which is evaluated by several criteria such as sensitivity, specificity, accuracy, Matthews correlation coefficient (MCC) and area under curve (AUC). In addition, several known human lncRNA datasets were assessed using lncRScan-SVM. LncRScan-SVM is an efficient tool for predicting the lncRNAs, and it is quite useful for current lncRNA study.

  15. DNA-binding protein prediction using plant specific support vector machines: validation and application of a new genome annotation tool.

    PubMed

    Motion, Graham B; Howden, Andrew J M; Huitema, Edgar; Jones, Susan

    2015-12-15

    There are currently 151 plants with draft genomes available but levels of functional annotation for putative protein products are low. Therefore, accurate computational predictions are essential to annotate genomes in the first instance, and to provide focus for the more costly and time consuming functional assays that follow. DNA-binding proteins are an important class of proteins that require annotation, but current computational methods are not applicable for genome wide predictions in plant species. Here, we explore the use of species and lineage specific models for the prediction of DNA-binding proteins in plants. We show that a species specific support vector machine model based on Arabidopsis sequence data is more accurate (accuracy 81%) than a generic model (74%), and based on this we develop a plant specific model for predicting DNA-binding proteins. We apply this model to the tomato proteome and demonstrate its ability to perform accurate high-throughput prediction of DNA-binding proteins. In doing so, we have annotated 36 currently uncharacterised proteins by assigning a putative DNA-binding function. Our model is publically available and we propose it be used in combination with existing tools to help increase annotation levels of DNA-binding proteins encoded in plant genomes.

  16. Method for vibration response simulation and sensor placement optimization of a machine tool spindle system with a bearing defect.

    PubMed

    Cao, Hongrui; Niu, Linkai; He, Zhengjia

    2012-01-01

    Bearing defects are one of the most important mechanical sources for vibration and noise generation in machine tool spindles. In this study, an integrated finite element (FE) model is proposed to predict the vibration responses of a spindle bearing system with localized bearing defects and then the sensor placement for better detection of bearing faults is optimized. A nonlinear bearing model is developed based on Jones' bearing theory, while the drawbar, shaft and housing are modeled as Timoshenko's beam. The bearing model is then integrated into the FE model of drawbar/shaft/housing by assembling equations of motion. The Newmark time integration method is used to solve the vibration responses numerically. The FE model of the spindle-bearing system was verified by conducting dynamic tests. Then, the localized bearing defects were modeled and vibration responses generated by the outer ring defect were simulated as an illustration. The optimization scheme of the sensor placement was carried out on the test spindle. The results proved that, the optimal sensor placement depends on the vibration modes under different boundary conditions and the transfer path between the excitation and the response.

  17. Method for Vibration Response Simulation and Sensor Placement Optimization of a Machine Tool Spindle System with a Bearing Defect

    PubMed Central

    Cao, Hongrui; Niu, Linkai; He, Zhengjia

    2012-01-01

    Bearing defects are one of the most important mechanical sources for vibration and noise generation in machine tool spindles. In this study, an integrated finite element (FE) model is proposed to predict the vibration responses of a spindle bearing system with localized bearing defects and then the sensor placement for better detection of bearing faults is optimized. A nonlinear bearing model is developed based on Jones' bearing theory, while the drawbar, shaft and housing are modeled as Timoshenko's beam. The bearing model is then integrated into the FE model of drawbar/shaft/housing by assembling equations of motion. The Newmark time integration method is used to solve the vibration responses numerically. The FE model of the spindle-bearing system was verified by conducting dynamic tests. Then, the localized bearing defects were modeled and vibration responses generated by the outer ring defect were simulated as an illustration. The optimization scheme of the sensor placement was carried out on the test spindle. The results proved that, the optimal sensor placement depends on the vibration modes under different boundary conditions and the transfer path between the excitation and the response. PMID:23012514

  18. In-bore instrumentation/diagnostics for large-bore EMLs

    SciTech Connect

    Fernandez, M.J. ); Ager, S.A. ); Hudson, R.D. )

    1991-01-01

    This paper reports on a flying laboratory technique of in-bore diagnostics for large-bore electromagnetic launchers (EMLs). The high pressure, heat, and magnetic flux environment of the EML and its containment structures do not allow easy implementation of conventional diagnostic techniques. Researchers have relied on remote sensing methods, such as B-dot probes (isolated from the bore), for data. The accuracy and relevance of such discrete, remote measurement is somewhat questionable. An in-house program has been initiated to determine the feasibility of making measurement of EML parameters on board a projectile. This technique utilizes off-the-shelf components in a configuration that has been proven effective in measuring projectile acceleration in the bore of propellant driven guns.

  19. Electrical Discharge Machining of Al/7.5% Al2O3 MMCs Using Rotary Tool and Al2O3 Powder

    NASA Astrophysics Data System (ADS)

    Daneshmand, Saeed; Masoudi, Behnam; Monfared, Vahid

    Nowadays, composites are used in different parts of industries and it is one of the most important subjects. The most widely used reinforcements in metal matrix composites are Al2O3 and SiC fibers and particles which may be used in cutting-edge functional and structural applications of aerospace, defense, and automobile industries. Depending on the type of powder used, composite materials are difficult to machine by conventional cutting tools and methods. The most appropriate way for machining of these composites is electro discharge. For the reason of improving the surface quality, tool wear rate and material removal rate and reducing the cracks on the surface, Al2O3 powder was used. In this study, the effect of input parameters of EDM such as voltage, pulse current, pulse on-time and pulse off-time on output parameters like material removal rate, tool wear rate and surface roughness in both conditions of the rotary tool with powder mixed dielectric EDM and the stationary tool excluding powder mixed dielectric were investigated. The critical parameters were identified by variance analysis, while the optimum machining parameter settings were achieved via Taguchi method. Results show that using of powder mixed dielectric and rotary tool reduce the tool wear rate, surface roughness and the cracks on the surface significantly. It is found also that using of powder mixed dielectric and rotary tool improve the material removal rate due to improved flushing action and sparking efficiency. The analysis of variance showed that the pulse current and pulse on-time affected highly the MRR, TWR, surface roughness and surface cracks.

  20. Testing of an actively damped boring bar featuring structurally integrated PZT stack actuators

    SciTech Connect

    Redmond, J.; Barney, P.

    1998-06-01

    This paper summarizes the results of cutting tests performed using an actively damped boring bar to minimize chatter in metal cutting. A commercially available 2 inch diameter boring bar was modified to incorporate PZT stack actuators for controlling tool bending vibrations encountered during metal removal. The extensional motion of the actuators induce bending moments in the host structure through a two-point preloaded mounting scheme. Cutting tests performed at various speeds and depths of cuts on a hardened steel workpiece illustrate the bar`s effectiveness toward eliminating chatter vibrations and improving workpiece surface finish.

  1. An empirical survey on the influence of machining parameters on tool wear in diamond turning of large single crystal silicon optics

    SciTech Connect

    Blaedel, K L; Carr, J W; Davis, P J; Goodman, W; Haack, J K; Krulewich, D; McClellan, M; Syn, C K; Zimmermann, M.

    1999-07-01

    The research described in this paper is a continuation of the collaborative efforts by Lawrence Livermore National Laboratory (LLNL), Schafer Corporation and TRW to develop a process for single point diamond turning (SPDT) of large single crystal silicon (SCSi) optical substrates on the Large Optic Diamond Turning Machine (LODTM). The principal challenge to obtaining long track lengths in SCSi has been to identify a set of machining parameters which yield a process that provides both low and predictable tool wear. Identifying such a process for SCSi has proven to be a formidable task because multiple crystallographic orientations with a range of hardness values are encountered when machining conical and annular optical substrates. The LODTM cutting program can compensate for tool wear if it is predictable. However, if the tool wear is not predictable then the figured area of the optical substrate may have unacceptably high error that can not be removed by post-polishing. The emphasis of this survey was limited to elucidating the influence of cutting parameters on the tool wear. We present two preliminary models that can be used to predict tool wear over the parameter space investigated. During the past two and one-half years a series of three evolutionary investigations were performed. The first investigation, the Parameter Assessment Study (PAS), was designed to survey fundamental machining parameters and assess their influence on tool wear [1]. The results of the PAS were used as a point-of-departure for designing the second investigation, the Parameter Selection Study (PSS). The goal of the PSS was to explore the trends identified in the PAS in more detail, to determine if the experimental results obtained in the PAS could be repeated on a different diamond turning machine (DTM), and to select a more optimal set of machining parameters that could be used in subsequent investigations such as the Fluid Down-Select Study (FDS). The goal of the FDS was to compare

  2. Packing assembly for use in a plunger bore

    SciTech Connect

    Cameron, D.C.; Cobb, H.V.; Winn, F.M.

    1986-02-25

    A packing assembly is described which is adapted to be installed in a machine, such as a pump, the machine having a housing with a plunger bore and a plunger therin to provide a fluid-tight seal for the machine. The assembly consists of: a packing gland which fastens into one end of the plunger bore; a packing gland spacer positioned adjacent to and in contact with the packing gland; a lubrication gland positioned adjacent to and in contact with the packing gland spacer; a separate stack of packing rings, which includes at least two packing rings, each ring in the stack has a front face defining a concave shape, a rear face defining a convex shape, and a groove, defining a concave shape, in the front face; a female adaptor ring positioned between the lubrication gland and the packing ring stack, the female adaptor ring has a front face with a concave shape, the concave shape defines an angle which substantially conforms to the angle defined by the convex shape of the rear face of the last packing ring in the stack, such that the front face of the female adaptor ring can seat firmly against the rear face of the last packing ring; a male-female adaptor ring positioned between two packing rings in the stack, the male-female adaptor ring has a front face and rear face, the rear face has a convex shape and an integral rib member defining a convex shape, on the rear face, and the front face has a concave shape; the convex shape of the rear face of the male-female adaptor ring defines an angle which substantially conforms to the angle defined by the concave shape of the front face of the last packing ring in the stack and the convex shape of the face of the last packing ring in the stack and the convex shape of the rib member substantially conforms to the concave shape of the groove in the front face of the last packing ring.

  3. TOOLS AND BASIC MACHINES.

    ERIC Educational Resources Information Center

    George Washington Univ., Washington, DC. School of Education.

    THIS BASIC READER IS A PART OF AN EXPERIMENTAL CURRICULUM DEVELOPMENT PROJECT DESCRIBED IN VT 004 454, TO DEVELOP AND EVALUATE SPECIAL NEW TRAINING MATERIALS TO TEACH BASIC VOCATIONAL TALENT SKILLS TO DISADVANTAGED STUDENTS WHICH WERE TESTED ON APPROXIMATELY 2,500 EIGHTH AND NINTH GRADERS IN EIGHT SCHOOL SYSTEMS ACROSS THE NATION. THIS READER WAS…

  4. Predatorial borings in late precambrian mineralized exoskeletons.

    PubMed

    Bengtson, S; Zhao, Y

    1992-07-17

    The late Precambrian tube-forming Cloudina, the earliest known animal to produce a mineralized exoskeleton, shows evidence of having been attacked by shell-boring organisms. Of more than 500 tubes from Shaanxi Province, China, 2.7% have rounded holes 40 to 400 micrometers in diameter. The relation between the size of the holes and the width of the bored tubes suggests that the attacking organism was a predator, selecting its prey for size. If true, this would be the oldest case of predation in the fossil record and would support the hypothesis that selection pressures from predation was a significant factor in the evolution of animal skeletons around the Precambrian-Cambrian boundary.

  5. Experimental stiffness of tapered bore seals

    NASA Technical Reports Server (NTRS)

    Fleming, D. P.

    1985-01-01

    The stiffness of tapered-bore ring seals was measured with air as the sealed fluid. Static stiffness agreed fairly well with results of a previous analysis. Cross-coupled stiffness due to shaft rotation was much less than predicted. It is suggested that part of the disparity may be due to simplifying assumptions in the analysis; however, these do not appear to account for the entire difference observed.

  6. WELL BORE BREAKOUTS AND IN SITU STRESS.

    USGS Publications Warehouse

    Zoback, Mark D.; Moos, Daniel; Mastin, Larry; Anderson, Roger N.

    1985-01-01

    The detailed cross-sectional shape of stress induced well bore breakouts has been studied using specially processed ultrasonic borehole televiewer data. Breakout shapes are shown for a variety of rock types and introduce a simple elastic failure model which explains many features of the observations. Both the observations and calculations indicate that the breakouts define relatively broad and flat curvilinear surfaces which enlarge the borehole in the direction of minimum horizontal compression. Refs.

  7. Undular bore theory for the Gardner equation.

    PubMed

    Kamchatnov, A M; Kuo, Y-H; Lin, T-C; Horng, T-L; Gou, S-C; Clift, R; El, G A; Grimshaw, R H J

    2012-09-01

    We develop modulation theory for undular bores (dispersive shock waves) in the framework of the Gardner, or extended Korteweg-de Vries (KdV), equation, which is a generic mathematical model for weakly nonlinear and weakly dispersive wave propagation, when effects of higher order nonlinearity become important. Using a reduced version of the finite-gap integration method we derive the Gardner-Whitham modulation system in a Riemann invariant form and show that it can be mapped onto the well-known modulation system for the Korteweg-de Vries equation. The transformation between the two counterpart modulation systems is, however, not invertible. As a result, the study of the resolution of an initial discontinuity for the Gardner equation reveals a rich phenomenology of solutions which, along with the KdV-type simple undular bores, include nonlinear trigonometric bores, solibores, rarefaction waves, and composite solutions representing various combinations of the above structures. We construct full parametric maps of such solutions for both signs of the cubic nonlinear term in the Gardner equation. Our classification is supported by numerical simulations.

  8. The biomechanics of burrowing and boring.

    PubMed

    Dorgan, Kelly M

    2015-01-15

    Burrowers and borers are ecosystem engineers that alter their physical environments through bioturbation, bioirrigation and bioerosion. The mechanisms of moving through solid substrata by burrowing or boring depend on the mechanical properties of the medium and the size and morphology of the organism. For burrowing animals, mud differs mechanically from sand; in mud, sediment grains are suspended in an organic matrix that fails by fracture. Macrofauna extend burrows through this elastic mud by fracture. Sand is granular and non-cohesive, enabling grains to more easily move relative to each other, and macrofaunal burrowers use fluidization or plastic rearrangement of grains. In both sand and mud, peristaltic movements apply normal forces and reduce shear. Excavation and localized grain compaction are mechanisms that plastically deform sediments and are effective in both mud and sand, with bulk excavation being used by larger organisms and localized compaction by smaller organisms. Mechanical boring of hard substrata is an extreme form of excavation in which no compaction of burrow walls occurs and grains are abraded with rigid, hard structures. Chemical boring involves secretion to dissolve or soften generally carbonate substrata. Despite substantial differences in the mechanics of the media, similar burrowing behaviors are effective in mud and sand.

  9. Evolutionary algorithm based optimization of hydraulic machines utilizing a state-of-the-art block coupled CFD solver and parametric geometry and mesh generation tools

    NASA Astrophysics Data System (ADS)

    S, Kyriacou; E, Kontoleontos; S, Weissenberger; L, Mangani; E, Casartelli; I, Skouteropoulou; M, Gattringer; A, Gehrer; M, Buchmayr

    2014-03-01

    An efficient hydraulic optimization procedure, suitable for industrial use, requires an advanced optimization tool (EASY software), a fast solver (block coupled CFD) and a flexible geometry generation tool. EASY optimization software is a PCA-driven metamodel-assisted Evolutionary Algorithm (MAEA (PCA)) that can be used in both single- (SOO) and multiobjective optimization (MOO) problems. In MAEAs, low cost surrogate evaluation models are used to screen out non-promising individuals during the evolution and exclude them from the expensive, problem specific evaluation, here the solution of Navier-Stokes equations. For additional reduction of the optimization CPU cost, the PCA technique is used to identify dependences among the design variables and to exploit them in order to efficiently drive the application of the evolution operators. To further enhance the hydraulic optimization procedure, a very robust and fast Navier-Stokes solver has been developed. This incompressible CFD solver employs a pressure-based block-coupled approach, solving the governing equations simultaneously. This method, apart from being robust and fast, also provides a big gain in terms of computational cost. In order to optimize the geometry of hydraulic machines, an automatic geometry and mesh generation tool is necessary. The geometry generation tool used in this work is entirely based on b-spline curves and surfaces. In what follows, the components of the tool chain are outlined in some detail and the optimization results of hydraulic machine components are shown in order to demonstrate the performance of the presented optimization procedure.

  10. Technique for Machining Glass

    NASA Technical Reports Server (NTRS)

    Rice, S. H.

    1982-01-01

    Process for machining glass with conventional carbide tools requires a small quantity of a lubricant for aluminum applied to area of glass to be machined. A carbide tool is then placed against workpiece with light pressure. Tool is raised periodically to clear work of glass dust and particles. Additional lubricant is applied as it is displaced.

  11. U.S. Geological Survey Combined Well-Bore Flow and Depth-Dependent Water Sampler

    USGS Publications Warehouse

    Izbicki, John A.; Christensen, Allen H.; Hanson, Randall T.; Martin, Peter; Crawford, Steven M.; Smith, Gregory A.

    1999-01-01

    The U.S. Geological Survey has developed a combined well-bore flow and depth-dependent sample collection tool. It is suitable for use in existing production wells having limited access and clearances as small as 1 inch. The combination of well-bore flow and depth-dependent water-quality data is especially effective in assessing changes in aquifer properties and water quality with depth. These are direct measures of changes in well yield and ground-water quality with depth under actual operating conditions. Combinations of other geophysical tools capable of making these measurements, such as vertical-axis current meters used with wire-line samplers, are commercially available but these tools are large and can not easily enter existing production wells.

  12. Catalog of worldwide tidal bore occurrences and characteristics

    USGS Publications Warehouse

    Bartsch-Winkler, S.; Lynch, David K.

    1988-01-01

    Documentation of tidal bore phenomena occurring throughout the world aids in defining the typical geographical setting of tidal bores and enables prediction of their occurrence in remote areas. Tidal bores are naturally occurring, tidally generated, solitary, moving water waves up to 6 meters in height that form upstream in estuaries with semidiurnal or nearly semidiurnal tide ranges exceeding 4 meters. Estuarine settings that have tidal bores typically include meandering fluvial systems with shallow gradients. Bores are well defined, having amplitudes greater than wind- or turbulence-caused waves, and may be undular or breaking. Formation of a bore is dependent on depth and velocity of the incoming tide and river outflow. Bores may occur in series (in several channels) or in succession (marking each tidal pulse). Tidal bores propagate up tidal estuaries a greater distance than the width of the estuary and most occur within 100 kilometers upstream of the estuary mouth. Because they are dynamic, bores cause difficulties in some shipping ports and are targets for eradication. Tidal bores are known to occur, or to have occurred in the recent past, in at least 67 localities in 16 countries at all latitudes, including every continent except Antarctica. Parts of Argentina, Canada, Central America, China, Mozambique, Madagascar, Northern Europe, North and South Korea, the United Kingdom, and the U.S.S.R. probably have additional undiscovered or unreported tidal bores. In Turnagain Arm estuary in Alaska, bores cause an abrupt increase in salinity, suspended sediment, surface character, and bottom pressure, a decrease in illumination of the water column, and a change in water temperature. Tidal bores occurring in Turnagain Arm, Alaska, have the

  13. MLViS: A Web Tool for Machine Learning-Based Virtual Screening in Early-Phase of Drug Discovery and Development.

    PubMed

    Korkmaz, Selcuk; Zararsiz, Gokmen; Goksuluk, Dincer

    2015-01-01

    Virtual screening is an important step in early-phase of drug discovery process. Since there are thousands of compounds, this step should be both fast and effective in order to distinguish drug-like and nondrug-like molecules. Statistical machine learning methods are widely used in drug discovery studies for classification purpose. Here, we aim to develop a new tool, which can classify molecules as drug-like and nondrug-like based on various machine learning methods, including discriminant, tree-based, kernel-based, ensemble and other algorithms. To construct this tool, first, performances of twenty-three different machine learning algorithms are compared by ten different measures, then, ten best performing algorithms have been selected based on principal component and hierarchical cluster analysis results. Besides classification, this application has also ability to create heat map and dendrogram for visual inspection of the molecules through hierarchical cluster analysis. Moreover, users can connect the PubChem database to download molecular information and to create two-dimensional structures of compounds. This application is freely available through www.biosoft.hacettepe.edu.tr/MLViS/.

  14. Large Bore Powder Gun Qualification (U)

    SciTech Connect

    Rabern, Donald A.; Valdiviez, Robert

    2012-04-02

    A Large Bore Powder Gun (LBPG) is being designed to enable experimentalists to characterize material behavior outside the capabilities of the NNSS JASPER and LANL TA-55 PF-4 guns. The combination of these three guns will create a capability to conduct impact experiments over a wide range of pressures and shock profiles. The Large Bore Powder Gun will be fielded at the Nevada National Security Site (NNSS) U1a Complex. The Complex is nearly 1000 ft below ground with dedicated drifts for testing, instrumentation, and post-shot entombment. To ensure the reliability, safety, and performance of the LBPG, a qualification plan has been established and documented here. Requirements for the LBPG have been established and documented in WE-14-TR-0065 U A, Large Bore Powder Gun Customer Requirements. The document includes the requirements for the physics experiments, the gun and confinement systems, and operations at NNSS. A detailed description of the requirements is established in that document and is referred to and quoted throughout this document. Two Gun and Confinement Systems will be fielded. The Prototype Gun will be used primarily to characterize the gun and confinement performance and be the primary platform for qualification actions. This gun will also be used to investigate and qualify target and diagnostic modifications through the life of the program (U1a.104 Drift). An identical gun, the Physics Gun, will be fielded for confirmatory and Pu experiments (U1a.102D Drift). Both guns will be qualified for operation. The Gun and Confinement System design will be qualified through analysis, inspection, and testing using the Prototype Gun for the majority of process. The Physics Gun will be qualified through inspection and a limited number of qualification tests to ensure performance and behavior equivalent to the Prototype gun. Figure 1.1 shows the partial configuration of U1a and the locations of the Prototype and Physics Gun/Confinement Systems.

  15. Measurement of Antenna Bore-Sight Gain

    NASA Technical Reports Server (NTRS)

    Fortinberry, Jarrod; Shumpert, Thomas H.

    2016-01-01

    The absolute or free-field gain of a simple antenna can be approximated using standard antenna theory formulae or for a more accurate prediction, numerical methods may be employed to solve for antenna parameters including gain. Both of these methods will result in relatively reasonable estimates but in practice antenna gain is usually verified and documented via measurements and calibration. In this paper, a relatively simple and low-cost, yet effective means of determining the bore-sight free-field gain of a VHF/UHF antenna is proposed by using the Brewster angle relationship.

  16. Machine Shop Fundamentals: Part I.

    ERIC Educational Resources Information Center

    Kelly, Michael G.; And Others

    These instructional materials were developed and designed for secondary and adult limited English proficient students enrolled in machine tool technology courses. Part 1 includes 24 lessons covering introduction, safety and shop rules, basic machine tools, basic machine operations, measurement, basic blueprint reading, layout, and bench tools.…

  17. Apprentice Machine Theory Outline.

    ERIC Educational Resources Information Center

    Connecticut State Dept. of Education, Hartford. Div. of Vocational-Technical Schools.

    This volume contains outlines for 16 courses in machine theory that are designed for machine tool apprentices. Addressed in the individual course outlines are the following topics: basic concepts; lathes; milling machines; drills, saws, and shapers; heat treatment and metallurgy; grinders; quality control; hydraulics and pneumatics;…

  18. Fluid sampling tool

    DOEpatents

    Garcia, Anthony R.; Johnston, Roger G.; Martinez, Ronald K.

    2000-01-01

    A fluid-sampling tool for obtaining a fluid sample from a container. When used in combination with a rotatable drill, the tool bores a hole into a container wall, withdraws a fluid sample from the container, and seals the borehole. The tool collects fluid sample without exposing the operator or the environment to the fluid or to wall shavings from the container.

  19. Size segregation in a granular bore

    NASA Astrophysics Data System (ADS)

    Edwards, A. N.; Vriend, N. M.

    2016-10-01

    We investigate the effect of particle-size segregation in an upslope propagating granular bore. A bidisperse mixture of particles, initially normally graded, flows down an inclined chute and impacts with a closed end. This impact causes the formation of a shock in flow thickness, known as a granular bore, to travel upslope, leaving behind a thick deposit. This deposit imprints the local segregated state featuring both pure and mixed regions of particles as a function of downstream position. The particle-size distribution through the depth is characterized by a thin purely small-particle layer at the base, a significant linear transition region, and a thick constant mixed-particle layer below the surface, in contrast to previously observed S-shaped steady-state concentration profiles. The experimental observations agree with recent progress that upward and downward segregation of large and small particles respectively is asymmetric. We incorporate the three-layer, experimentally observed, size-distribution profile into a depth-averaged segregation model to modify it accordingly. Numerical solutions of this model are able to match our experimental results and therefore motivate the use of a more general particle-size distribution profile.

  20. True color tube bore inspection system

    NASA Astrophysics Data System (ADS)

    Pechersky, Martin J.; Harpring, Larry J.

    2000-03-01

    A True Color Tube Bore Inspection System (TCTBIS) has been developed to aid in the visual nondestructive examination of the inside surfaces of small bore stainless steel tubes. The instrument was developed to inspect for the presence of contaminants and oxidation on the inner surfaces of these 1.5 to 1.7 millimeter inside diameter tubes. Previously a parameter called the color factor, which can be calculated from the images collected by the TCTBIS, was found to be a good measure of the surface quality in these tubes. The color factor is a global number in the sense that it is calculated for the entire inspection region. Additional algorithms have also been developed to evaluate the tube based on surface inhomogeneities that are indicative of the presence of foreign matter, local chemical attack or other undesirable but localized conditions. These algorithms have been incorporated into an up-to-date apparatus which is described in detail. We have also investigated the feasibility of using artificial intelligence techniques to aid in the interpretation of these defects. Promising results were obtained with a feed forward, back propagation artificial neural network.

  1. Observational and Modeling Study of Mesopheric Bores

    NASA Astrophysics Data System (ADS)

    Loughmiller, P.; Kelley, M.; Hickey, M.

    In our studies of the dynamics of the upper atmosphere, some of the most intriguing mesospheric phenomena we observe high over the Hawaiian night skies are internal bores. These events affecting chemiluminescence are documented in monochromatic airglow images taken by high performance all-sky CCD imaging systems operating at the Maui Space Surveillance Site on top of Haleakala Crater. Data is collected as part of the ongoing, collaborative Maui - Mesosphere and Lower Thermosphere (MALT) campaign, jointly sponsored by the National Science Foundation and the Air Force Office of Scientific Research. Bolstered by the Maui-MALT dataset, several theories now exist for mesospheric bores, agreeing in principle that they are likely nonlinear structures spawned by gravity waves and propagating within ducted waveguide regions, such as thermal inversion layers. A new investigation will model optical emissions using a robust, time-dependent, chemical dynamics model to explore the airglow response to ducted gravity waves and, in turn, the geographical and vertical coupling relationships which may exist.

  2. Braided composite bore evacuator chambers for tank cannons

    NASA Technical Reports Server (NTRS)

    Wheeler, Philip C.

    1990-01-01

    Typically, continuous filament composite components are fabricated using a filament winding technique. In this operation, fibers are introduced to a rotating mandrel while a guide holding the material traverses back and forth to place the material in a helical pattern over the surface of the mandrel. This procedure is continued until complete coverage is obtained. An alternative method for fabricating continuous filament composite components is braiding. In the braiding operation a mandrel is traversed through the center of the braider while 144 strands of material traverse around a carrier ring. As the fibers are applied to a mandrel surface, 72 carriers holding the fibers travel clockwise, while another 72 carriers travel counterclockwise to interlock fibers. An additional 72 carriers located on the back of the braider introduce longitudinal fibers to the composite giving the composite lateral strength. The goal of using the braider is to reduce production time by simultaneously applying 144 strands of material onto a mandrel as opposed to the four-strand wrapping most filament winding techniques offer. Benefits to braiding include the ability to (1) introduce longitudinal fibers to the composite structure; (2) fabricate non-symmetric components without using complex functions to produce full coverage; and (3) produce a component with a higher degree of damage tolerance due to the interlocking of fibers. The fabrication of bore evacuator chambers for a tank cannon system is investigated by utilizing a 144 carrier braiding machine, an industrial robot, and a resin applicator system.

  3. Conditions for tidal bore formation in convergent alluvial estuaries

    NASA Astrophysics Data System (ADS)

    Bonneton, Philippe; Filippini, Andrea Gilberto; Arpaia, Luca; Bonneton, Natalie; Ricchiuto, Mario

    2016-04-01

    Over the last decade there has been an increasing interest in tidal bore dynamics. However most studies have been focused on small-scale bore processes. The present paper describes the first quantitative study, at the estuary scale, of the conditions for tidal bore formation in convergent alluvial estuaries. When freshwater discharge and large-scale spatial variations of the estuary water depth can be neglected, tide propagation in such estuaries is controlled by three main dimensionless parameters: the nonlinearity parameter ε0 , the convergence ratio δ0 and the friction parameter ϕ0. In this paper we explore this dimensionless parameter space, in terms of tidal bore occurrence, from a database of 21 estuaries (8 tidal-bore estuaries and 13 non tidal-bore estuaries). The field data point out that tidal bores occur for convergence ratios close to the critical convergence δc. A new proposed definition of the friction parameter highlights a clear separation on the parameter plane (ϕ0,ε0) between tidal-bore estuaries and non tidal-bore estuaries. More specifically, we have established that tidal bores occur in convergent estuaries when the nonlinearity parameter is greater than a critical value, εc , which is an increasing function of the friction parameter ϕ0. This result has been confirmed by numerical simulations of the two-dimensional Saint Venant equations. The real-estuary observations and the numerical simulations also show that, contrary to what is generally assumed, tide amplification is not a necessary condition for tidal bore formation. The effect of freshwater discharge on tidal bore occurrence has been analyzed from the database acquired during three long-term campaigns carried out on the Gironde/Garonne estuary. We have shown that in the upper estuary the tidal bore intensity is mainly governed by the local dimensionless tide amplitude ε. The bore intensity is an increasing function of ε and this relationship does not depend on freshwater

  4. Techniques for the construction of an elliptical-cylindrical model using circular rotating tools in non CNC machines

    NASA Astrophysics Data System (ADS)

    Villalobos Mendoza, Brenda; Cordero Dávila, Alberto; González García, Jorge

    2011-01-01

    This paper describes the construction of an elliptical-cylindrical model without spherical aberration using vertical rotating tools. The engine of the circular tool is placed on one arm so that the tool fits on the surface and this in turn is moved by an X-Y table. The test method and computer algorithms that predict the desired wear are described.

  5. Behavior of a Field-Reversed Configuration Translated into a Large-Bore Confinement Chamber

    NASA Astrophysics Data System (ADS)

    Sekiguchi, Jun'ichi; Asai, Tomohiko; Takahashi, Tsutomu; Ando, Hirotoshi; Inomoto, Michiaki; Takahashi, Toshiki; Steinhauer, Loren C.

    To demonstrate additional heating and control methods a new field-reversed configuration (FRC) machine called FAT (FRC Amplification via Translation) has begun operations. FAT has a field-reversed theta-pinch (FRTP) plasma source and a large-bore confinement chamber. In the initial experiments on FAT, fast FRC translation and trapping with the translation speeds 70 to 210 km/s has been performed successfully. The typical elongation of the trapped FRC is approximately 3. Disruptive global instability, such as tilt, is not observed.

  6. Nanopositioning and nanomeasuring machine NPMM-200—a new powerful tool for large-range micro- and nanotechnology

    NASA Astrophysics Data System (ADS)

    Jäger, G.; Manske, E.; Hausotte, T.; Müller, A.; Balzer, F.

    2016-09-01

    High-precision metrology has emerged as an enabling technology for modern key technologies. Therefore, at the Technische Universität Ilmenau, a new nanopositioning and nanomeasuring machine NPMM-200 with a measuring range of 200 mm × 200 mm × 25 mm, and a resolution of 0.02 nm was developed. The machine represents the great improvement of the extended three-dimensional Abbe comparator principle to achieve nanometre accuracy. All six degrees of freedom of the mirror plate with the measuring object are measured by fibre-coupled laser interferometers, the signals of which are then used together with the probe system signals for a high-precision position and orientation control and surface and coordinate measurements. This paper presents the metrological concept, the realized design as well as the metrological parameters.

  7. 6. VIEW OF LATHE OF EAST END OF MACHINE SHOP ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. VIEW OF LATHE OF EAST END OF MACHINE SHOP No. 2 ADDITION. THE 78 1/2' X 100 LATHE BORES OUT CENTERS, OR TREPANNS, OF FORGING. - U.S. Steel Homestead Works, Machine Shop No. 2, Along Monongahela River, Homestead, Allegheny County, PA

  8. Modelling of tunnelling processes and rock cutting tool wear with the particle finite element method

    NASA Astrophysics Data System (ADS)

    Carbonell, Josep Maria; Oñate, Eugenio; Suárez, Benjamín

    2013-09-01

    Underground construction involves all sort of challenges in analysis, design, project and execution phases. The dimension of tunnels and their structural requirements are growing, and so safety and security demands do. New engineering tools are needed to perform a safer planning and design. This work presents the advances in the particle finite element method (PFEM) for the modelling and the analysis of tunneling processes including the wear of the cutting tools. The PFEM has its foundation on the Lagrangian description of the motion of a continuum built from a set of particles with known physical properties. The method uses a remeshing process combined with the alpha-shape technique to detect the contacting surfaces and a finite element method for the mechanical computations. A contact procedure has been developed for the PFEM which is combined with a constitutive model for predicting the excavation front and the wear of cutting tools. The material parameters govern the coupling of frictional contact and wear between the interacting domains at the excavation front. The PFEM allows predicting several parameters which are relevant for estimating the performance of a tunnelling boring machine such as wear in the cutting tools, the pressure distribution on the face of the boring machine and the vibrations produced in the machinery and the adjacent soil/rock. The final aim is to help in the design of the excavating tools and in the planning of the tunnelling operations. The applications presented show that the PFEM is a promising technique for the analysis of tunnelling problems.

  9. Formulating entompathogens for control of boring beetles in avocado orchards

    Technology Transfer Automated Retrieval System (TEKTRAN)

    A foam formulation of Beauveria bassiana was adapted to control boring beetles in avocado orchards. The two geographically independent avocado growing areas in the United States are threatened by emerging diseases vectored by boring beetles. In the California growing region, Fusarium dieback is vect...

  10. A Forced Jet System for the Cooling of Cutting Tools.

    DTIC Science & Technology

    Cutting tools , *Coolant pumps, *Machine tools, *Metals, Machine shop practice, High pressure, Force(Mechanics), Centrifugal pumps, Mist, Jet streams, Lubricants, Machining, Friction, Surface finishing, Safety

  11. Oil well bore hole surveying by kinematic navigation

    SciTech Connect

    Egli, W.H.; Vallot, L.C.

    1988-08-30

    This patent describes a bore hole survey apparatus, comprising: an instrumentation pod adapted for travel down a bore hole to be surveyed; the pod including a rate gyroscope for sensing rotation of the pod substantially about its longitudinal axis along which it travels in the bore hole; the pod including accelerometer means for sensing the Earth's gravity vector with respect to a frame of reference of the pod; means for lowering the pod in a bore hole and for measuring increments of the lowering; and computational means connected for receiving signals from the rate gyroscope, the accelerometers and the lowering means, and for calculating therefrom the updated attitude and position of the pod as it is lowered into the bore hole, the computational means being programmed with an algorithm which calculates the updated pod location.

  12. About one algorithm of the broken line approximation and a modeling of tool path for CNC plate cutting machines

    NASA Astrophysics Data System (ADS)

    Kurennov, D. V.; Petunin, A. A.; Repnitskii, V. B.; Shipacheva, E. N.

    2016-12-01

    The problem of approximating two-dimensional broken line with composite curve consisting of arc and line segments is considered. The resulting curve nodes have to coincide with source broken line nodes. This problem arises in the development of control programs for CNC (computer numerical control) cutting machines, permitting circular interpolation. An original algorithm is proposed minimizing the number of nodes for resulting composite curve. The algorithm is implemented in the environment of the Russian CAD system T-Flex CAD using its API (Application Program Interface). The algorithm optimality is investigated. The result of test calculation along with its geometrical visualization is given.

  13. FPGA-Based Fused Smart-Sensor for Tool-Wear Area Quantitative Estimation in CNC Machine Inserts

    PubMed Central

    Trejo-Hernandez, Miguel; Osornio-Rios, Roque Alfredo; de Jesus Romero-Troncoso, Rene; Rodriguez-Donate, Carlos; Dominguez-Gonzalez, Aurelio; Herrera-Ruiz, Gilberto

    2010-01-01

    Manufacturing processes are of great relevance nowadays, when there is a constant claim for better productivity with high quality at low cost. The contribution of this work is the development of a fused smart-sensor, based on FPGA to improve the online quantitative estimation of flank-wear area in CNC machine inserts from the information provided by two primary sensors: the monitoring current output of a servoamplifier, and a 3-axis accelerometer. Results from experimentation show that the fusion of both parameters makes it possible to obtain three times better accuracy when compared with the accuracy obtained from current and vibration signals, individually used. PMID:22319304

  14. FPGA-based fused smart-sensor for tool-wear area quantitative estimation in CNC machine inserts.

    PubMed

    Trejo-Hernandez, Miguel; Osornio-Rios, Roque Alfredo; de Jesus Romero-Troncoso, Rene; Rodriguez-Donate, Carlos; Dominguez-Gonzalez, Aurelio; Herrera-Ruiz, Gilberto

    2010-01-01

    Manufacturing processes are of great relevance nowadays, when there is a constant claim for better productivity with high quality at low cost. The contribution of this work is the development of a fused smart-sensor, based on FPGA to improve the online quantitative estimation of flank-wear area in CNC machine inserts from the information provided by two primary sensors: the monitoring current output of a servoamplifier, and a 3-axis accelerometer. Results from experimentation show that the fusion of both parameters makes it possible to obtain three times better accuracy when compared with the accuracy obtained from current and vibration signals, individually used.

  15. Investigation of surface roughness and tool wear length with varying combination of depth of cut and feed rate of Aluminium alloy and P20 steel machining.

    NASA Astrophysics Data System (ADS)

    Varmma a/l Suparmaniam, Madan; Razlan Yusoff, Ahmad

    2016-02-01

    High-speed milling technique is often used in many industries to boost productivity of the manufacturing of high-technology components. The occurrence of wear highly limits the efficiency and accuracy of high- speed milling operations. In this paper, analysis of high-speed milling process parameters such as material removal rate, cutting speed, feed rate and depth of cut carried out by implemented to conventional milling. This experiment investigate the effects of varying combination of depth of cut and feed rate to tool wear rate length using metallurgical microscope and surface roughness using portable surface roughness tester after end milling of Aluminium and P20 steel. Results showed that feed rate significantly influences the surface roughness value while depth of cut does not as the surface roughness value keep increasing with the increase of feed rate and decreasing depth of cut. Whereas, tool wear rate almost remain unchanged indicates that material removal rate strongly contribute the wear rate. It believe that with no significant tool wear rate the results of this experiment are useful by showing that HSM technique is possible to be applied in conventional machine with extra benefits of high productivity, eliminating semi-finishing operation and reducing tool load for finishing.

  16. An Investigation of Integrated Product Development Implementation Issues: A Case Study of Bosma Machine and Tool Corp

    DTIC Science & Technology

    1993-09-01

    4-15 Measuring Customer Satisfaction ............................ 4-16 Contracts...of SDWTs Measurement Tools Measuring Customer Satisfaction Mesuring Success of SDWTs. In determining the success of SDWTs, upper moanagement began

  17. Osedax borings in fossil marine bird bones

    NASA Astrophysics Data System (ADS)

    Kiel, Steffen; Kahl, Wolf-Achim; Goedert, James L.

    2011-01-01

    The bone-eating marine annelid Osedax consumes mainly whale bones on the deep-sea floor, but recent colonization experiments with cow bones and molecular age estimates suggesting a possible Cretaceous origin of Osedax indicate that this worm might be able grow on a wider range of substrates. The suggested Cretaceous origin was thought to imply that Osedax could colonize marine reptile or fish bones, but there is currently no evidence that Osedax consumes bones other than those of mammals. We provide the first evidence that Osedax was, and most likely still is, able to consume non-mammalian bones, namely bird bones. Borings resembling those produced by living Osedax were found in bones of early Oligocene marine flightless diving birds (family Plotopteridae). The species that produced these boreholes had a branching filiform root that grew to a length of at least 3 mm, and lived in densities of up to 40 individuals per square centimeter. The inclusion of bird bones into the diet of Osedax has interesting implications for the recent suggestion of a Cretaceous origin of this worm because marine birds have existed continuously since the Cretaceous. Bird bones could have enabled this worm to survive times in the Earth's history when large marine vertebrates other than fish were rare, specifically after the disappearance of large marine reptiles at the end-Cretaceous mass extinction event and before the rise of whales in the Eocene.

  18. Osedax borings in fossil marine bird bones.

    PubMed

    Kiel, Steffen; Kahl, Wolf-Achim; Goedert, James L

    2011-01-01

    The bone-eating marine annelid Osedax consumes mainly whale bones on the deep-sea floor, but recent colonization experiments with cow bones and molecular age estimates suggesting a possible Cretaceous origin of Osedax indicate that this worm might be able grow on a wider range of substrates. The suggested Cretaceous origin was thought to imply that Osedax could colonize marine reptile or fish bones, but there is currently no evidence that Osedax consumes bones other than those of mammals. We provide the first evidence that Osedax was, and most likely still is, able to consume non-mammalian bones, namely bird bones. Borings resembling those produced by living Osedax were found in bones of early Oligocene marine flightless diving birds (family Plotopteridae). The species that produced these boreholes had a branching filiform root that grew to a length of at least 3 mm, and lived in densities of up to 40 individuals per square centimeter. The inclusion of bird bones into the diet of Osedax has interesting implications for the recent suggestion of a Cretaceous origin of this worm because marine birds have existed continuously since the Cretaceous. Bird bones could have enabled this worm to survive times in the Earth's history when large marine vertebrates other than fish were rare, specifically after the disappearance of large marine reptiles at the end-Cretaceous mass extinction event and before the rise of whales in the Eocene.

  19. Remotely variable multiple bore ram system and method

    SciTech Connect

    Carnahan, D.A.

    1989-05-02

    A ram assembly is described for use in a ram type blow out preventer, comprising: a thrust rod defining a longitudinal axis; a ram block body interconnected to the rod and defining a vertical cylindrical and normal to the longitudinal axis of the thrust rod; a ram shoe preselected from a plurality of parts thereof having different bores, the shoe having a load shoulder with a vertical cylindrical pin hole extending through the shoulder, and further having pipe faces and a seal disposed between the pipe faces and circumscribing the shoe; and a lock pin means having a collet hole disposed in one end for releasably interconnecting the ram shoe and the ram block when the lock pin means, the lock pin hole, and the pin hole are coaligned in vertical registry with the lock pin means disposed in the lock pin hole and the pin hole. The patent also describes a method using a running tool suspended from a drill hole string for changing from a first location a pair of ram shoes releasably interconnected by pins to respective rams of a ram type blow out preventer.

  20. Development of flank wear model of cutting tool by using adaptive feedback linear control system on machining AISI D2 steel and AISI 4340 steel

    NASA Astrophysics Data System (ADS)

    Orra, Kashfull; Choudhury, Sounak K.

    2016-12-01

    The purpose of this paper is to build an adaptive feedback linear control system to check the variation of cutting force signal to improve the tool life. The paper discusses the use of transfer function approach in improving the mathematical modelling and adaptively controlling the process dynamics of the turning operation. The experimental results shows to be in agreement with the simulation model and error obtained is less than 3%. The state space approach model used in this paper successfully check the adequacy of the control system through controllability and observability test matrix and can be transferred from one state to another by appropriate input control in a finite time. The proposed system can be implemented to other machining process under varying range of cutting conditions to improve the efficiency and observability of the system.

  1. BORED AND ASSEMBLED GATE VALVES RECEIVING PROTECTIVE COATING IN THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    BORED AND ASSEMBLED GATE VALVES RECEIVING PROTECTIVE COATING IN THE VALVE PAINT BOOTH OF THE VALVE ASSEMBLY BUILDING. - Stockham Pipe & Fittings Company, Valve Assembly Building, 4000 Tenth Avenue North, Birmingham, Jefferson County, AL

  2. DETAIL OF TWO LARGE BORE HOLES ON TOP OF SOUTH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DETAIL OF TWO LARGE BORE HOLES ON TOP OF SOUTH QUARRY WALL, FACING NORTH - Granite Hill Plantation, Quarry No. 1, South side of State Route 16, 1.3 miles northeast east of Sparta, Sparta, Hancock County, GA

  3. View of four large bore holes on top of quarry ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View of four large bore holes on top of quarry wall, facing northeast - Granite Hill Plantation, Quarry No. 4, South side of State Route 16, 1.3 miles northeast east of Sparta, Sparta, Hancock County, GA

  4. VIEW OF PARALLEL LINE OF LARGE BORE HOLES IN NORTHERN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF PARALLEL LINE OF LARGE BORE HOLES IN NORTHERN QUARRY AREA, FACING NORTHEAST - Granite Hill Plantation, Quarry No. 2, South side of State Route 16, 1.3 miles northeast east of Sparta, Sparta, Hancock County, GA

  5. Surface-surface interference detection for five-axis machine tool path planning based on triangle subdivision

    NASA Astrophysics Data System (ADS)

    Lin, Feng; Deng, Xiaolei

    2011-05-01

    Interference detection between surfaces of the part and the cutting tool is important in 5-axis tool path planning process. The purpose is to ensure the tool in an interference-free posture. There are many ways to detect interference; in this article, the subdivision method is applied. In this research, a simple but high efficiency algorithm based on triangle subdivision has been developed to deal with the two spatial triangles interference detection problems. In the proposed algorithm, only the three vertex coordinates of the two spatial triangles are given. The equation of the plane on which the triangle set lies is then generated, respectively. The intersection line equation can be obtained by combining the two equations. Because of the computer truncation error, errors must have been brought into the obtained line equation. A special method, which is not sensible with the errors of the line equations, is developed to determine whether the intersection line intersects with either of the two triangles. If both are yes, then the intersection points are calculated to further determine whether the two triangles interference by setting a faraway point on the intersection line. The algorithm is efficiency as it concerns only with the solution of two plane equations; and once the none-interference condition satisfies, the algorithm could break from any step.

  6. Plant microRNA-Target Interaction Identification Model Based on the Integration of Prediction Tools and Support Vector Machine

    PubMed Central

    Meng, Jun; Shi, Lin; Luan, Yushi

    2014-01-01

    Background Confident identification of microRNA-target interactions is significant for studying the function of microRNA (miRNA). Although some computational miRNA target prediction methods have been proposed for plants, results of various methods tend to be inconsistent and usually lead to more false positive. To address these issues, we developed an integrated model for identifying plant miRNA–target interactions. Results Three online miRNA target prediction toolkits and machine learning algorithms were integrated to identify and analyze Arabidopsis thaliana miRNA-target interactions. Principle component analysis (PCA) feature extraction and self-training technology were introduced to improve the performance. Results showed that the proposed model outperformed the previously existing methods. The results were validated by using degradome sequencing supported Arabidopsis thaliana miRNA-target interactions. The proposed model constructed on Arabidopsis thaliana was run over Oryza sativa and Vitis vinifera to demonstrate that our model is effective for other plant species. Conclusions The integrated model of online predictors and local PCA-SVM classifier gained credible and high quality miRNA-target interactions. The supervised learning algorithm of PCA-SVM classifier was employed in plant miRNA target identification for the first time. Its performance can be substantially improved if more experimentally proved training samples are provided. PMID:25051153

  7. A method of numerically controlled machine part programming

    NASA Technical Reports Server (NTRS)

    1970-01-01

    Computer program is designed for automatically programmed tools. Preprocessor computes desired tool path and postprocessor computes actual commands causing machine tool to follow specific path. It is used on a Cincinnati ATC-430 numerically controlled machine tool.

  8. Nearshore internal bores and turbulent mixing in southern Monterey Bay

    NASA Astrophysics Data System (ADS)

    Walter, Ryan K.; Woodson, C. Brock; Arthur, Robert S.; Fringer, Oliver B.; Monismith, Stephen G.

    2012-07-01

    We observed transient stratification and mixing events associated with nearshore internal bores in southern Monterey Bay using an array of instruments with high spatial and temporal resolution. The arrival of the bores is characterized by surging masses of dense (cold) water that tend to stratify the water column. The bore is followed by a gradual drop in the temperature throughout the water column over several hours (defined here as the bore period) until a sharp warm-front relaxation, followed by high frequency temperature fluctuations, returns the column back to nearly its original state (defined here as the mixing period). Mixing periods revealed increased temperature variance at high frequencies (ω > N¯), as well as a greater percentage of events where dynamic instabilities may be present (Ri< 0.25), suggesting active mixing of the stratified water column. Turbulent dissipation rates in the stratified interior during the mixing period, estimated using the technique of isopycnal slope spectra, revealed mean values the same order of magnitude as near-bed bottom-generated turbulence. Observations indicate that local shear-produced turbulent kinetic energy by the warm front relaxations dominates mixing in the stratified interior. The non-canonical nature of these bore and relaxation events is also investigated with a numerical model, and the dynamics are shown to depend on the internal Iribarren number. Our results suggest that nearshore internal bores interacting with local bathymetry dramatically alter local dynamics and mixing in the nearshore with important ecological implications.

  9. Hydraulically actuated well shifting tool

    SciTech Connect

    Roth, B.A.

    1992-10-20

    This patent describes a hydraulically actuated shifting tool for actuating a sliding member in a well tool. It comprises: a housing having a hydraulic fluid bore therein; shifting dog means positioned on the housing for movement away and toward the housing; locking dog means positioned on the housing for movement away and toward the body; shifting dog hydraulic actuating means in fluid communication with the bore for causing engagement of the shifting dogs with the sliding member; locking dog hydraulic actuating means in communication with the bore for causing engagement of the locking dogs with the locking means; and hydraulic shifting means in communication with the bore for causing relative movement between the shifting dog means and the locking dog means for shifting the sliding sleeve.

  10. Compound taper milling machine

    NASA Technical Reports Server (NTRS)

    Campbell, N. R.

    1969-01-01

    Simple, inexpensive milling machine tapers panels from a common apex to a uniform height at panel edge regardless of the panel perimeter configuration. The machine consists of an adjustable angled beam upon which the milling tool moves back and forth above a rotatable table upon which the workpiece is held.

  11. Interferometer systems in machine industry

    NASA Astrophysics Data System (ADS)

    Rzepka, Janusz; Pienkowski, Janusz; Sambor, Slawomir; Budzyn, Grzegorz

    2003-10-01

    In the report the arrangements of laser interferometers for machine history are presented; the laser interferometer LSP30 for investigation of geometry of machine tools, the setup for inspection of ball screw and laser liner for CNC machine. Outstanding feature of the interferometers is the stabilization system of laser frequency using surface stabilized ferroelectric liquid cells (SSFLC).

  12. Machining fiber-reinforced composites

    NASA Astrophysics Data System (ADS)

    Komanduri, Ranga

    1993-04-01

    Compared to high tool wear and high costs of tooling of fiber-reinforced composites (FRCs), noncontact material-removal processes offer attractive alternative. Noncontact machining methods can also minimize dust, noise, and extensive plastic deformation and consequent heat generation associated with conventional machining of FRCs, espacially those with an epoxy matrix. The paper describes the principles involved in and the details of machining of FRCs by laser machining, water jet-cutting and abrasive water jet-cutting, and electrical discharge machining of composites, as well as the limitations of each method.

  13. Pressure versus current scaling in a blocked bore rail gun

    NASA Astrophysics Data System (ADS)

    Barrett, B. D.; Eubank, Eric; Nunnally, W. C.

    1993-07-01

    The paper presents experimental results from a blocked bore plasma armature rail gun. A piezoelectric transducer mounted in the bore blocking structure recorded time-resolved pressures over a range of input currents from 50 to 150 kA. The bore block is located at four positions where peak current occurs for the four respective charging voltages to power the system. Problems associated with obtaining these measurements and the solutions employed are discussed. Average distances from the block face to the armature current centroid are estimated assuming a pressure balance between the magnetic and neutral pressures. The averages of the measured pressures were found to be proportional to the input current raised to the power of 1.655.

  14. Man versus Machine: Software Training for Surgeons-An Objective Evaluation of Human and Computer-Based Training Tools for Cataract Surgical Performance.

    PubMed

    Din, Nizar; Smith, Phillip; Emeriewen, Krisztina; Sharma, Anant; Jones, Simon; Wawrzynski, James; Tang, Hongying; Sullivan, Paul; Caputo, Silvestro; Saleh, George M

    2016-01-01

    This study aimed to address two queries: firstly, the relationship between two cataract surgical feedback tools for training, one human and one software based, and, secondly, evaluating microscope control during phacoemulsification using the software. Videos of surgeons with varying experience were enrolled and independently scored with the validated PhacoTrack motion capture software and the Objective Structured Assessment of Cataract Surgical Skill (OSACCS) human scoring tool. Microscope centration and path length travelled were also evaluated with the PhacoTrack software. Twenty-two videos correlated PhacoTrack motion capture with OSACCS. The PhacoTrack path length, number of movements, and total procedure time were found to have high levels of Spearman's rank correlation of -0.6792619 (p = 0.001), -0.6652021 (p = 0.002), and -0.771529 (p = 0001), respectively, with OSACCS. Sixty-two videos evaluated microscope camera control. Novice surgeons had their camera off the pupil centre at a far greater mean distance (SD) of 6.9 (3.3) mm, compared with experts of 3.6 (1.6) mm (p ≪ 0.05). The expert surgeons maintained good microscope camera control and limited total pupil path length travelled 2512 (1031) mm compared with novices of 4049 (2709) mm (p ≪ 0.05). Good agreement between human and machine quantified measurements of surgical skill exists. Our results demonstrate that surrogate markers for camera control are predictors of surgical skills.

  15. Man versus Machine: Software Training for Surgeons—An Objective Evaluation of Human and Computer-Based Training Tools for Cataract Surgical Performance

    PubMed Central

    Smith, Phillip; Sharma, Anant; Jones, Simon; Sullivan, Paul

    2016-01-01

    This study aimed to address two queries: firstly, the relationship between two cataract surgical feedback tools for training, one human and one software based, and, secondly, evaluating microscope control during phacoemulsification using the software. Videos of surgeons with varying experience were enrolled and independently scored with the validated PhacoTrack motion capture software and the Objective Structured Assessment of Cataract Surgical Skill (OSACCS) human scoring tool. Microscope centration and path length travelled were also evaluated with the PhacoTrack software. Twenty-two videos correlated PhacoTrack motion capture with OSACCS. The PhacoTrack path length, number of movements, and total procedure time were found to have high levels of Spearman's rank correlation of −0.6792619 (p = 0.001), −0.6652021 (p = 0.002), and −0.771529 (p = 0001), respectively, with OSACCS. Sixty-two videos evaluated microscope camera control. Novice surgeons had their camera off the pupil centre at a far greater mean distance (SD) of 6.9 (3.3) mm, compared with experts of 3.6 (1.6) mm (p ≪ 0.05). The expert surgeons maintained good microscope camera control and limited total pupil path length travelled 2512 (1031) mm compared with novices of 4049 (2709) mm (p ≪ 0.05). Good agreement between human and machine quantified measurements of surgical skill exists. Our results demonstrate that surrogate markers for camera control are predictors of surgical skills. PMID:27867658

  16. Analysis on the multi-dimensional spectrum of the thrust force for the linear motor feed drive system in machine tools

    NASA Astrophysics Data System (ADS)

    Yang, Xiaojun; Lu, Dun; Ma, Chengfang; Zhang, Jun; Zhao, Wanhua

    2017-01-01

    The motor thrust force has lots of harmonic components due to the nonlinearity of drive circuit and motor itself in the linear motor feed drive system. What is more, in the motion process, these thrust force harmonics may vary with the position, velocity, acceleration and load, which affects the displacement fluctuation of the feed drive system. Therefore, in this paper, on the basis of the thrust force spectrum obtained by the Maxwell equation and the electromagnetic energy method, the multi-dimensional variation of each thrust harmonic is analyzed under different motion parameters. Then the model of the servo system is established oriented to the dynamic precision. The influence of the variation of the thrust force spectrum on the displacement fluctuation is discussed. At last the experiments are carried out to verify the theoretical analysis above. It can be found that the thrust harmonics show multi-dimensional spectrum characteristics under different motion parameters and loads, which should be considered to choose the motion parameters and optimize the servo control parameters in the high-speed and high-precision machine tools equipped with the linear motor feed drive system.

  17. Continuous measurements of in-bore projectile velocity

    SciTech Connect

    Asay, J.R.; Konrad, C.H.; Hall, C.A.; Shahinpoor, M.; Hickman, R.

    1988-01-01

    The application of velocity interferometry to the continuous measurement of in-bore projectile velocity in a small-bore three-stage railgun is described. These measurements are useful for determining projectile acceleration and for evaluating gun performance. The launcher employed in these studies consists of a two-stage light gas gun used to inject projectiles into a railgun for additional acceleration. Results obtained for projectile velocities to 7.4 km/s with the two-stage injector are reported and potential improvements for railgun applications are discussed. 12 refs., 7 figs.

  18. Does Polishing a Rifle Bore Reduce Bullet Drag?

    DTIC Science & Technology

    2012-01-17

    thus lower drag. A Remington 700 5R Mil-Spec chambered in 300 Winchester Magnum was used. The bullets used were a 155.5 grain Berger Fullbore Boat...drag on the bullets. 15. SUBJECT TERMS Ballistic coefficient, aerodynamic drag, rifle bore, bore polishing, Remington 700 5R 16. SECURITY...A Remington 700 5R Mil-Spec chambered in 300 Winchester Magnum was used. The bullets used were a 155.5 grain Berger Fullbore Boat Tail and a 125

  19. Machine Shop Grinding Machines.

    ERIC Educational Resources Information Center

    Dunn, James

    This curriculum manual is one in a series of machine shop curriculum manuals intended for use in full-time secondary and postsecondary classes, as well as part-time adult classes. The curriculum can also be adapted to open-entry, open-exit programs. Its purpose is to equip students with basic knowledge and skills that will enable them to enter the…

  20. Precise Countersinking Tool

    NASA Technical Reports Server (NTRS)

    Jenkins, Eric S.; Smith, William N.

    1992-01-01

    Tool countersinks holes precisely with only portable drill; does not require costly machine tool. Replaceable pilot stub aligns axis of tool with centerline of hole. Ensures precise cut even with imprecise drill. Designed for relatively low cutting speeds.

  1. Slime thickness evaluation of bored piles by electrical resistivity probe

    NASA Astrophysics Data System (ADS)

    Chun, Ok-Hyun; Yoon, Hyung-Koo; Park, Min-Chul; Lee, Jong-Sub

    2014-09-01

    The bottoms of bored piles are generally stacked with soil particles, both while boreholes are being drilled, and afterward. The stacked soils are called slime, and when loads are applied on the pile, increase the pile settlement. Thus to guarantee the end bearing capacity of bored piles, the slime thickness should be precisely detected. The objective of this study is to suggest a new method for evaluating the slime thickness, using temperature compensated electrical resistivity. Laboratory studies are performed in advance, to estimate and compare the resolution of the electrical resistivity probe (ERP) and time domain reflectometry (TDR). The electrical properties of the ERP and TDR are measured using coaxial type electrodes and parallel type two-wire electrodes, respectively. Penetration tests, conducted in the fully saturated sand-clay mixtures, demonstrate that the ERP produces a better resolution of layer detection than TDR. Thus, field application tests using the ERP with a diameter of 35.7 mm are conducted for the investigation of slime thickness in large diameter bored piles. Field tests show that the slime layers are clearly identified by the ERP: the electrical resistivity dramatically increases at the interface between the slurry and slime layer. The electrical resistivity in the slurry layer inversely correlates with the amount of circulated water. This study suggests that the new electrical resistivity method may be a useful method for the investigation of the slime thickness in bored piles.

  2. 22. INTERIOR VIEW OF THE MACHINE SHOP LOOKING NORTH. FROM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    22. INTERIOR VIEW OF THE MACHINE SHOP LOOKING NORTH. FROM LEFT TO RIGHT, NORTH END OF THE LONG LATHE, WOOD STOVE WITH A BRICK HEARTH FLOOR, FAR BACK LEFT CORNER IS THE MAIN CLUTCH FOR THE MILL POWER SHAFTS, SHAFT LATHE, SMALL PLANER, BORING MACHINE WITH IONIC COLUMN DETAIL., AND THE ENTRANCE TO THE ELECTRICAL MOTOR ROOM. - Standard Gold Mill, East of Bodie Creek, Northeast of Bodie, Bodie, Mono County, CA

  3. Preliminary list of deep borings in the United States

    USGS Publications Warehouse

    Darton, Nelson Horatio

    1905-01-01

    The first preliminary list of deep borings in the United States was issued as Water-Supply Papers Nos. 57 and 61. The present publication includes all of the wells listed in these two papers, together with many additional borings, mostly of recent date. Messrs. M. L. Fuller and A. C. Veatch, of the eastern section of hydrology, and other geologists of the Survey have contributed many new data. Descriptions of borings published in reports issued since 1901 have been incorporated as far as practicable. All the entries are by counties. The wells and borings reported in the paper are all more than 400 feet in depth. The information concerning them has been obtained partly from replies to circular letters sent to all parts of the United States and partly from geological reports and other published sources. Owing to the difficulty of obtaining replies to the circulars, to lack of knowledge on the part of correspondents, and to the incompleteness of published records, doubtless there are borings which have not been reported. In regions of oil and gas wells, where borings are numerous, the individual wells can not be listed here, but representative wells are given. References to logs or records of the wells or extended descriptions of them are given in footnotes, and after the list of wells in each State there is added a list of the principal publications relating to deep borings in that State.The bearing of the information given in the columns of the lists probably is apparent unless, perhaps, in the one headed "Height to which the water rises." In this column an entry such as "-45" indicates that the water rises to within 45 feet of the surface; "+45" indicates that it is a flowing well and has sufficient head to raise the water 45 feet above the surface in an open pipe 45 feet or more in height. The yield in gallons per minute usually is estimated. Depths and diameters often have been reported from memory and different sources of publication sometimes give different

  4. Hole-boring through clouds for laser power beaming

    SciTech Connect

    Lipinski, R.J.; Walter, R.F.

    1994-12-31

    Power beaming to satellites with a ground-based laser can be limited by clouds. Hole-boring through the clouds with a laser has been proposed as a way to overcome this obstacle. This paper reviews the past work on laser hole-boring and concludes that hole-boring for direct beaming to satellites is likely to require 10--100 MW. However, it may be possible to use an airborne relay mirror at 10--25 km altitude for some applications in order to extend the range of the laser (e.g., for beaming to satellites near the horizon). In these cases, use of the relay mirror also would allow a narrow beam between the laser and the relay, as well as the possibility of reducing the crosswind if the plane matched speed with the cloud temporarily. Under these conditions, the power requirement to bore a hole through most cirrus and cirrostratus clouds might be only 500-kW if the hole is less than 1 m in diameter and if the crosswind speed is less than 10 m/s. Overcoming cirrus and cirrostratus clouds would reduce the downtime due to weather by a factor of 2. However, 500 kW is a large laser, and it may be more effective instead to establish a second power beaming site in a separate weather zone. An assessment of optimum wavelengths for hole boring also was made, and the best options were found to be 3.0--3.4 {mu}m and above 10 {mu}m.

  5. Metalworking and machining fluids

    DOEpatents

    Erdemir, Ali; Sykora, Frank; Dorbeck, Mark

    2010-10-12

    Improved boron-based metal working and machining fluids. Boric acid and boron-based additives that, when mixed with certain carrier fluids, such as water, cellulose and/or cellulose derivatives, polyhydric alcohol, polyalkylene glycol, polyvinyl alcohol, starch, dextrin, in solid and/or solvated forms result in improved metalworking and machining of metallic work pieces. Fluids manufactured with boric acid or boron-based additives effectively reduce friction, prevent galling and severe wear problems on cutting and forming tools.

  6. UV absorption of the in-bore plasma emission from an EML using polycarbonate insulators

    SciTech Connect

    Clothiaux, E.J. . Dept. of Physics)

    1991-01-01

    This paper reports on the in-bore continuum emission spectrum, laced by absorption lines, observed to be completely cutoff for wavelengths shorter than about 3000 {Angstrom}. This cutoff wavelength is seen to occur at longer wavelengths as the plasma armature moves down the launcher bore. A mechanism for the absorption of shortwave radiation by ablated and evaporated bore materials is given.

  7. 46 CFR 148.04-13 - Ferrous metal borings, shavings, turnings, or cuttings (excluding stainless steel).

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Ferrous metal borings, shavings, turnings, or cuttings... Requirements for Certain Material § 148.04-13 Ferrous metal borings, shavings, turnings, or cuttings (excluding... described as ferrous metal borings, shavings, turnings, or cuttings on board vessels (excluding...

  8. Laser applications in machining slab materials

    NASA Astrophysics Data System (ADS)

    Zhang, Xiaoping

    1990-10-01

    Since the invention of the laser back in 1960, laser technology has been extensively applied in many fields of science and technology. These has been a history of nearly two decades of using lasers as an energy source in machining materials, such as cutting, welding, ruling and boring, among other operations. With the development of flexible automation in production, the advantages of laser machining have has grown more and more obvious. The combination of laser technology and computer science further promotes the enhancement and upgrading of laser machining and related equipment. At present, many countries are building high quality laser equipment for machining slab materials, such as the Coherent and Spectra Physics corporations in the United States, the Trumpf Corporation in West Germany, the Amada Corporation in Japan, and the Bystronic Corporation in Switzerland, among other companies.

  9. Continued development of hybrid directional boring technology and New horizontal logging development for characterization, monitoring and instrument emplacement at environmental sites

    SciTech Connect

    Wemple, R.P.; Meyer, R.D.; Jacobson, R.D. ); Layne, R.R. )

    1991-01-01

    This work in partnership with industry is a continuation of cost- effective innovative, directional boring development begun in FY90 and planed to extend into FY94. Several demonstrations of the strategy of building hybrid hardware from utilities installation, geothermal, and soil mechanics technologies have been performed at Sandia National Laboratories (SNL) and at Charles Machine works (CMW) test sites as well as at a commercial refinery site. Additional tests at the SNL Directional Boring Test Range (DBTR) and a lagoon site are planned in calendar 1991. A new companion project to develop and demonstrate a hybrid capability for horizontal logging with penetrometers, specialty instruments and samplers has been taken from concept to early prototype hardware. The project goal of extending the tracking/locating capability of the shallow boring equipment to 80in. is being pursued with encouraging results at 40in. depths. Boring costs, not including tailored well completions dictated by individual site parameters, are estimated at $20 to $50 per foot. Applications continue to emerge for this work and interest continues to be expressed by DoD and EPA researchers and environmental site engineers. 12 figs.

  10. Machine perfusion in liver transplantation as a tool to prevent non-anastomotic biliary strictures: Rationale, current evidence and future directions.

    PubMed

    Weeder, Pepijn D; van Rijn, Rianne; Porte, Robert J

    2015-07-01

    The high incidence of non-anastomotic biliary strictures (NAS) after transplantation of livers from extended criteria donors is currently a major barrier to widespread use of these organs. This review provides an update on the most recent advances in the understanding of the etiology of NAS. These new insights give reason to believe that machine perfusion can reduce the incidence of NAS after transplantation by providing more protective effects on the biliary tree during preservation of the donor liver. An overview is presented regarding the different endpoints that have been used for assessment of biliary injury and function before and after transplantation, emphasizing on methods used during machine perfusion. The wide spectrum of different approaches to machine perfusion is discussed, including the many different combinations of techniques, temperatures and perfusates at varying time points. In addition, the current understanding of the effect of machine perfusion in relation to biliary injury is reviewed. Finally, we explore directions for future research such as the application of (pharmacological) strategies during machine perfusion to further improve preservation. We stress the great potential of machine perfusion to possibly expand the donor pool by reducing the incidence of NAS in extended criteria organs.

  11. Frac height may increase away from well bore

    SciTech Connect

    Hunt, E. )

    1991-02-25

    Well logs with deep investigation capabilities are necessary to determine accurately the height of hydraulically produced fractures. Logs with shallow investigation capability will indicate the height of the fracture near the well bore, but as shown in a test in an East Texas well, fracture height in some formations can be substantially greater away from the well bore. In the East Texas test, six wire line surveys were run, including the usual gamma ray surveys. The fracture heights determined by the above logs are plotted. The independent estimates of gross fracture height varied considerably. Four logs, TWRL, VDL, SCAN, and CEL appear to be influenced by the fracture. Results were inconclusive from the Au and the CBL log. Analysis of each of these indicates a different minimum fracture height in this well.

  12. Mixed metal hydroxide drilling fluid minimizes well bore washouts

    SciTech Connect

    Lavoix, F. ); Lewis, M. )

    1992-09-28

    This paper reports that the use of a mixed metal hydroxide (MMH) drilling fluid, instead of a conventional polymer-based fluid, improved well bore stability in troublesome formations in West Africa. The unique flow and suspension characteristics of the MMH fluid improved cuttings removal and decreased well bore washouts. With fewer hole problems and better cleaning in the well, the operator reduced drilling time and cost of the well. MMH compounds were developed and introduced to the drilling industry a few years ago. Initially their utility was limited by an inability to achieve reliable filtration control without destroying the unique fluid rheology. A fully functional drilling fluid system, based on this unusual line of chemistry, has been developed and used with great success in dozens of wells around the world.

  13. Lightweight piston-rod assembly for a reciprocating machine

    DOEpatents

    Corey, John A.; Walsh, Michael M.

    1986-01-01

    In a reciprocating machine, there is provided a hollow piston including a dome portion on one end and a base portion on the opposite end. The base portion includes a central bore into which a rod is hermetically fixed in radial and angular alignment. The extending end of the rod has a reduced diameter portion adapted to fit into the central bore of a second member such as a cross-head assembly, and to be secured thereto in radial and axial alignment with the piston.

  14. Fossils from bore holes on the Eastern Shore Peninsula, Virginia

    USGS Publications Warehouse

    Todd, Ruth; Gardner, Julia A.; Sohn, I.G.

    1955-01-01

    This report lists Foraminifera, Mollusca, and Ostracoda in five bore holes that penetrated a maximum of 445 feet of section in sediments of Pleistocene and Miocene age, and discusses the paleoecologic and stratigraphic significance of the fossils. It includes the contents of references 6, 16, and 18 of Virginia Division of Geology Mineral Resources Circular No. 2, dealing with the geology and groundwater resources of the Eastern Shore peninsula.

  15. Development of 20 T class superconducting magnet with large bore

    SciTech Connect

    Kiyoshi, T.; Inoue, K.; Itoh, K.; Takeuchi, T.; Wada, H.; Maeda, H. ); Kuroishi, K.; Suzuki, F.; Takizawa, T.; Tada, N. )

    1992-01-01

    This paper reports that a 20T class superconducting magnet has been constructed at the National Research Institute for Metals in Japan. Its outermost two of four coils have been operated at 4.2K. Before operating all coils at 1.8K, in saturated superfluid helium, breakdown voltages within the coils were measured. With an inner coil of preliminary design, the system should generate 20.4T in a 44mm free bore.

  16. Self-Boring Pressuremeter in Pluvially Deposited Sands.

    DTIC Science & Technology

    1987-06-01

    OF TABLES TABLE 1: SUMMARY OF INSTALLATION CONDITIONS DURING SELF-BORING TABLE 2: SUMMARY OF GENERAL CALIBRATION CHAMBER CONDITIONS AFTER SAMPLE...CANKOMETER MARK VIII FIG. 4: GENERAL CHARACTERISTICS OF TICINO AND HOKKSUND SAND FIG. 5: SCHEMATIC OUTLINE OF SAND SPREADER FIG. 6: SCHEMATIC OUTLINE...COMPARISON OF CALCULATED #Ps ROM SBPT AND EQUIVALENT O FROM TRIAXIAL TESTS 04 LIST OF APPENDIXES APP. I : EXAMPLE OF COMPUTER GENERATED PLOTS FOR

  17. Tool setting device

    DOEpatents

    Brown, Raymond J.

    1977-01-01

    The present invention relates to a tool setting device for use with numerically controlled machine tools, such as lathes and milling machines. A reference position of the machine tool relative to the workpiece along both the X and Y axes is utilized by the control circuit for driving the tool through its program. This reference position is determined for both axes by displacing a single linear variable displacement transducer (LVDT) with the machine tool through a T-shaped pivotal bar. The use of the T-shaped bar allows the cutting tool to be moved sequentially in the X or Y direction for indicating the actual position of the machine tool relative to the predetermined desired position in the numerical control circuit by using a single LVDT.

  18. Database machines

    NASA Technical Reports Server (NTRS)

    Stiefel, M. L.

    1983-01-01

    The functions and performance characteristics of data base machines (DBM), including machines currently being studied in research laboratories and those currently offered on a commerical basis are discussed. The cost/benefit considerations that must be recognized in selecting a DBM are discussed, as well as the future outlook for such machines.

  19. The propagation of internal undular bores over variable topography

    NASA Astrophysics Data System (ADS)

    Grimshaw, R.; Yuan, C.

    2016-10-01

    In the coastal ocean, large amplitude, horizontally propagating internal wave trains are commonly observed. These are long nonlinear waves and can be modelled by equations of the Korteweg-de Vries type. Typically they occur in regions of variable bottom topography when the variable-coefficient Korteweg-de Vries equation is an appropriate model. Of special interest is the situation when the coefficient of the quadratic nonlinear term changes sign at a certain critical point. This case has been widely studied for a solitary wave, which is extinguished at the critical point and replaced by a train of solitary waves of the opposite polarity to the incident wave, riding on a pedestal of the original polarity. Here we examine the same situation for an undular bore, represented by a modulated periodic wave train. Numerical simulations and some asymptotic analysis based on Whitham modulation equations show that the leading solitary waves in the undular bore are destroyed and replaced by a developing rarefaction wave supporting emerging solitary waves of the opposite polarity. In contrast the rear of the undular bore emerges with the same shape, but with reduced wave amplitudes, a shorter overall length scale and moves more slowly.

  20. Data Development of Detail Standards For Outside Machinery Operations

    DTIC Science & Technology

    1985-01-01

    SPECIFICATIONS A) Milling Machine B) Boring Machine C) Magnetic Base Drill Press TOOLS A) Outside Machinist Personal Tool List B) Tool Lists F O R M R - 1 4 5...MANUAL SIGN. TLC SECTION 6- FACILITIES AND EQUIPMENT PORTABLE BORING MACHINE BY MULTIPLE BORING MACHINE COMPANY SPECIFICATIONS : BAR DIAMETER BAR

  1. JBK-75 stainless steel machinability study

    SciTech Connect

    McManigle, A.P.; Simonis, A.W.

    1993-09-02

    The study on forgings characterized machinability of the material by varying cutting speeds and feedrates utilizing four tools for the roughing operation and four tools for the semi-finish operation. Tools tested were obtained from four manufacturers. Twelve parts were machined utilizing an experimental design to determine all possible interactions between cutting speeds and feedrates. To evaluate the machinability of the material, quantitative measures in tool life, tool wear, surface finish, chip control, and material removal rates were analyzed. Benefits gained from this study are: higher material removal rates, longer tool life, minimal tool wear, improved chip control and reliability, increased productivity, and cost minimization.

  2. MATC Machine Shop '84: Specific Skill Needs Assessment for Machine Shops in the Milwaukee Area.

    ERIC Educational Resources Information Center

    Roberts, Keith J.

    Building on previous research on the future skill needs of workers in southeastern Wisconsin, a study was conducted at Milwaukee Area Technical College (MATC) to gather information on the machine tool industry in the Milwaukee area. Interviews were conducted by MATC Machine Shop and Tool and Die faculty with representatives from 135 machine shops,…

  3. Development of an electromagnetic imaging system for well bore integrity inspection

    NASA Astrophysics Data System (ADS)

    Plotnikov, Yuri; Wheeler, Frederick W.; Mandal, Sudeep; Climent, Helene C.; Kasten, A. Matthias; Ross, William

    2017-02-01

    State-of-the-art imaging technologies for monitoring the integrity of oil and gas well bores are typically limited to the inspection of metal casings and cement bond interfaces close to the first casing region. The objective of this study is to develop and evaluate a novel well-integrity inspection system that is capable of providing enhanced information about the flaw structure and topology of hydrocarbon producing well bores. In order to achieve this, we propose the development of a multi-element electromagnetic (EM) inspection tool that can provide information about material loss in the first and second casing structure as well as information about eccentricity between multiple casing strings. Furthermore, the information gathered from the EM inspection tool will be combined with other imaging modalities (e.g. data from an x-ray backscatter imaging device). The independently acquired data are then fused to achieve a comprehensive assessment of integrity with greater accuracy. A test rig composed of several concentric metal casings with various defect structures was assembled and imaged. Initial test results were obtained with a scanning system design that includes a single transmitting coil and several receiving coils mounted on a single rod. A mechanical linear translation stage was used to move the EM sensors in the axial direction during data acquisition. For simplicity, a single receiving coil and repetitive scans were employed to simulate performance of the designed receiving sensor array system. The resulting electromagnetic images enable the detection of the metal defects in the steel pipes. Responses from several sensors were used to assess the location and amount of material loss in the first and second metal pipe as well as the relative eccentric position between these two pipes. The results from EM measurements and x-ray backscatter simulations demonstrate that data fusion from several sensing modalities can provide an enhanced assessment of flaw

  4. The Machine Scoring of Writing

    ERIC Educational Resources Information Center

    McCurry, Doug

    2010-01-01

    This article provides an introduction to the kind of computer software that is used to score student writing in some high stakes testing programs, and that is being promoted as a teaching and learning tool to schools. It sketches the state of play with machines for the scoring of writing, and describes how these machines work and what they do.…

  5. Quantum Virtual Machine (QVM)

    SciTech Connect

    McCaskey, Alexander J.

    2016-11-18

    There is a lack of state-of-the-art HPC simulation tools for simulating general quantum computing. Furthermore, there are no real software tools that integrate current quantum computers into existing classical HPC workflows. This product, the Quantum Virtual Machine (QVM), solves this problem by providing an extensible framework for pluggable virtual, or physical, quantum processing units (QPUs). It enables the execution of low level quantum assembly codes and returns the results of such executions.

  6. Research on the automatic laser navigation system of the tunnel boring machine

    NASA Astrophysics Data System (ADS)

    Liu, Yake; Li, Yueqiang

    2011-12-01

    By establishing relevant coordinates of the Automatic Laser Navigation System, the basic principle of the system which accesses the TBM three-dimensional reference point and yawing angle by mathematical transformation between TBM, target prism and earth coordinate systems is discussed deeply in details. According to the way of rigid body descriptions of its posture, TBM attitude parameters measurement and data acquisition methods are proposed, and measures to improve the accuracy of the Laser Navigation System are summarized.

  7. Electrical Discharge Machining (EDM) Gun Barrel Bore and Rifling Feasibility Study

    DTIC Science & Technology

    1974-09-01

    Thf ^Tl B - =— whieh glows when the high sc"e ifuaed^ ndT ^" ^ f "* Hght glows when the low scale is in use Th/f green Ilght "hich... stroke limitations. 3.3 EDM ELECTRODE DEVELOPMENT A series of test cuts were made to determine the electroue material and EDM cutting parameters

  8. Introduction to Exploring Machines

    ERIC Educational Resources Information Center

    Early Childhood Today, 2006

    2006-01-01

    Young children are fascinated by how things "work." They are at a stage of development where they want to experiment with the many ways to use an object or take things apart and put them back together. In the process of exploring tools and machines, children use the scientific method and problem-solving skills. They observe how things work, wonder…

  9. Diffuser for wellhead isolation tool

    SciTech Connect

    Surjaatmadja, J.B.

    1981-04-21

    An improved diffuser for a wellhead isolation tool which employs a combination of angles in its bore. This improvement reduces the incidence of erosion caused by the flow of fluids through the diffuser, in both the well production tubing adjacent the end of the diffuser and in the diffuser itself.

  10. CNC electrical discharge machining centers

    SciTech Connect

    Jaggars, S.R.

    1991-10-01

    Computer numerical control (CNC) electrical discharge machining (EDM) centers were investigated to evaluate the application and cost effectiveness of establishing this capability at Allied-Signal Inc., Kansas City Division (KCD). In line with this investigation, metal samples were designed, prepared, and machined on an existing 15-year-old EDM machine and on two current technology CNC EDM machining centers at outside vendors. The results were recorded and evaluated. The study revealed that CNC EDM centers are a capability that should be established at KCD. From the information gained, a machine specification was written and a shop was purchased and installed in the Engineering Shop. The older machine was exchanged for a new model. Additional machines were installed in the Tool Design and Fabrication and Precision Microfinishing departments. The Engineering Shop machine will be principally used for the following purposes: producing deep cavities in small corner radii, machining simulated casting models, machining difficult-to-machine materials, and polishing difficult-to-hand polish mold cavities. 2 refs., 18 figs., 3 tabs.

  11. British experience with the self-boring pressuremeter

    NASA Astrophysics Data System (ADS)

    Wroth, C. P.

    The optimum position of the cutter of a soil pressuremeter is discussed and experience gained in geotechnical engineering applications are reviewed emphasizing the use of the instrument for the measurement of the shear modulus of the ground. The effects of the cutter position on the degree of disturbance of the ground being bored is analyzed, showing that an adjustment of the rotative cutter position relative to the sharp cutting edge of the cylindrical container minimizes ground disturbances. Use of the instrument in clay and sand soils is detailed. Measurements of the shear modulus together with the effective lateral stress are obtained for finite element computations in realistic models of soil behavior.

  12. Small bore ceramic laser tube inspection light table

    DOEpatents

    Updike, Earl O.

    1990-01-01

    Apparatus for inspecting small bore ceramic laser tubes, which includes a support base with one or more support rollers. A fluorescent light tube is inserted within the laser tube and the laser tube is supported by the support rollers so that a gap is maintained between the laser tube and the fluorescent tube to enable rotation of the laser tube. In operation, the ceramic tube is illuminated from the inside by the fluorescent tube to facilitate visual inspection. Centering the tube around the axial light of the fluorescent tube provides information about straightness and wall thickness of the laser tube itself.

  13. Microcomputer Boring and Subsurface Data Package: User’s Guide.

    DTIC Science & Technology

    1985-09-01

    have been written using dBASE II (trademark of Ashton-Tate) software on a microcomputer with the MS-DOS (trademark of Microsoft Corp.) or the CP /M...Places *4 TOTAL 4* 00141 Figure 2. Structure for BORDBM data hase f iles ,%B - - -Z MS-O --- "- DBASE -- DO BORORN CP /M MAIN MENU FOR BORING DATA BASE... PORNO STORE (EWHCORD-EWLCORD)/EWINC+COL TO MAXCOL *start of main do loop **** main do loop * DO WHILE .NOT. EOF IF NSCORD/(nsinc*10) =INT(NSCORD/(nsinc

  14. Transient Shock Formation of Pulsed Electrothermal Plasma Discharge Confined in an Extended Bore

    NASA Astrophysics Data System (ADS)

    Kim, Kyoungjin; Kwak, Ho Sang; Park, Joong-Youn

    An electrothermal gun possesses a great potential to be an efficient source of pulsed plasma discharge for nanomaterials production or thermal plasma spray coatings. A plasma discharge by intense pulsed power is numerically studied utilizing time-dependent gas dynamics equations which are solved by FCT (flux-corrected transport) algorithm in two-dimensional domain of the interior capillary bore region and the external region of extended bore. Plasma conditions at the bore exit, mass ablation of polycarbonate bore wall, and degree of ionization are determined at different levels of transient arc current profile. As a way to controlling the plasma discharge, the extended bore at the capillary exit is considered and the flow pattern of pulsed plasma discharge in the extended bore exhibit complex shock structure from slightly to highly underexpanded jet depending on the level of arc current profiles. Flow instability of oscillating Mach disk is found at higher level of arc current profile cases.

  15. Machinability of Stellite 6 hardfacing

    NASA Astrophysics Data System (ADS)

    Benghersallah, M.; Boulanouar, L.; Le Coz, G.; Devillez, A.; Dudzinski, D.

    2010-06-01

    This paper reports some experimental findings concerning the machinability at high cutting speed of nickel-base weld-deposited hardfacings for the manufacture of hot tooling. The forging work involves extreme impacts, forces, stresses and temperatures. Thus, mould dies must be extremely resistant. The aim of the project is to create a rapid prototyping process answering to forging conditions integrating a Stellite 6 hardfacing deposed PTA process. This study talks about the dry machining of the hardfacing, using a two tips machining tool and a high speed milling machine equipped by a power consumption recorder Wattpilote. The aim is to show the machinability of the hardfacing, measuring the power and the tip wear by optical microscope and white light interferometer, using different strategies and cutting conditions.

  16. Customer Overview of Pulsed Laser Heating for Evaluation of Gun Bore Materials

    DTIC Science & Technology

    2015-05-01

    Technical Report ARWSB-TR-15003 Customer Overview of Pulsed Laser Heating for Evaluation of Gun Bore Materials Mark E. Todaro...SUBTITLE Customer Overview of Pulsed Laser Heating for Evaluation of Gun Bore Materials 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c...thermomechanical effects that occur at the bore of large and medium caliber guns during firing. Hence, PLH has been used not only to gain insight into the erosion

  17. Electric machine

    DOEpatents

    El-Refaie, Ayman Mohamed Fawzi [Niskayuna, NY; Reddy, Patel Bhageerath [Madison, WI

    2012-07-17

    An interior permanent magnet electric machine is disclosed. The interior permanent magnet electric machine comprises a rotor comprising a plurality of radially placed magnets each having a proximal end and a distal end, wherein each magnet comprises a plurality of magnetic segments and at least one magnetic segment towards the distal end comprises a high resistivity magnetic material.

  18. Gun bore flaw image matching based on improved SIFT descriptor

    NASA Astrophysics Data System (ADS)

    Zeng, Luan; Xiong, Wei; Zhai, You

    2013-01-01

    In order to increase the operation speed and matching ability of SIFT algorithm, the SIFT descriptor and matching strategy are improved. First, a method of constructing feature descriptor based on sector area is proposed. By computing the gradients histogram of location bins which are parted into 6 sector areas, a descriptor with 48 dimensions is constituted. It can reduce the dimension of feature vector and decrease the complexity of structuring descriptor. Second, it introduce a strategy that partitions the circular region into 6 identical sector areas starting from the dominate orientation. Consequently, the computational complexity is reduced due to cancellation of rotation operation for the area. The experimental results indicate that comparing with the OpenCV SIFT arithmetic, the average matching speed of the new method increase by about 55.86%. The matching veracity can be increased even under some variation of view point, illumination, rotation, scale and out of focus. The new method got satisfied results in gun bore flaw image matching. Keywords: Metrology, Flaw image matching, Gun bore, Feature descriptor

  19. Bore tube assembly for steam cooling a turbine rotor

    DOEpatents

    DeStefano, Thomas Daniel; Wilson, Ian David

    2002-01-01

    An axial bore tube assembly for a turbine is provided to supply cooling steam to hot gas components of the turbine wheels and return the spent cooling steam. A pair of inner and outer tubes define a steam supply passage concentric about an inner return passage. The forward ends of the tubes communicate with an end cap assembly having sets of peripheral holes communicating with first and second sets of radial tubes whereby cooling steam from the concentric passage is supplied through the end cap holes to radial tubes for cooling the buckets and return steam from the buckets is provided through the second set of radial tubes through a second set of openings of the end cap into the coaxial return passage. A radial-to-axial flow transitioning device, including anti-swirling vanes is provided in the end cap. A strut ring adjacent the aft end of the bore tube assembly permits axial and radial thermal expansion of the inner tube relative to the outer tube.

  20. Introducing passive acoustic filter in acoustic based condition monitoring: Motor bike piston-bore fault identification

    NASA Astrophysics Data System (ADS)

    Jena, D. P.; Panigrahi, S. N.

    2016-03-01

    Requirement of designing a sophisticated digital band-pass filter in acoustic based condition monitoring has been eliminated by introducing a passive acoustic filter in the present work. So far, no one has attempted to explore the possibility of implementing passive acoustic filters in acoustic based condition monitoring as a pre-conditioner. In order to enhance the acoustic based condition monitoring, a passive acoustic band-pass filter has been designed and deployed. Towards achieving an efficient band-pass acoustic filter, a generalized design methodology has been proposed to design and optimize the desired acoustic filter using multiple filter components in series. An appropriate objective function has been identified for genetic algorithm (GA) based optimization technique with multiple design constraints. In addition, the sturdiness of the proposed method has been demonstrated in designing a band-pass filter by using an n-branch Quincke tube, a high pass filter and multiple Helmholtz resonators. The performance of the designed acoustic band-pass filter has been shown by investigating the piston-bore defect of a motor-bike using engine noise signature. On the introducing a passive acoustic filter in acoustic based condition monitoring reveals the enhancement in machine learning based fault identification practice significantly. This is also a first attempt of its own kind.

  1. Successive impact of tidal bores on sedimentary processes: Arcins channel, Garonne River

    NASA Astrophysics Data System (ADS)

    Reungoat, David; Leng, Xinqian; Chanson, Hubert

    2017-03-01

    A tidal bore is a hydrodynamic shock, propagating upstream as the tidal flow turns to rising, with macro-tidal conditions in a funnel shaped system with shallow waters. The tidal bore of the Garonne River was extensively investigated in the Arcins channel between 2010 and 2013, typically over one to two days. In 2015, new field measurements were repeated systematically at the same site on 29 August-1 September 2015 and on 27 October 2015. The nature of the observations was comprehensive, encompassing hydrodynamics and turbulence, as well as sediment properties and transport. The tidal bore occurrence had a marked effect on the velocity and suspended sediment field, including a rapid flow deceleration and flow reversal during the bore passage, with very large suspended sediment concentrations (SSCs) during the passage of the tidal bore front and early flood tide, as well as very large suspended sediment flux during the very early flood tide. The suspended sediment concentration (SSC) data indicated a gradual increase in initial mean SSC estimate prior to the bore from 29 August to 1 September 2015. A comparison between suspended sediment flux data showed very significant suspended sediment flux on the first day of tidal bore occurrence, with a decreasing magnitude over the next three days. The data suggested a two-stage bed scour process: at each tidal bore event, surface erosion occurred initially, in the form of stripping; the first stage was followed by delayed mass erosion, occurring about 5-15 min after the tidal bore.

  2. A Workspace-oriented Needle Guiding Robot for 3T MRI-guided Transperineal Prostate Intervention: Evaluation of In-bore Workspace and MRI Compatibility

    PubMed Central

    Song, Sang-Eun; Hata, Nobuhiko; Iordachita, Iulian; Fichtinger, Gabor; Tempany, Clare; Tokuda, Junichi

    2013-01-01

    Background Magnetic Resonance Imaging (MRI) guided prostate interventions have been introduced to enhance the cancer detection. For accurate needle positioning, in-bore operated robotic systems have been developed and optimal use of the confined in-bore space become a critical engineering challenge. Methods As preliminary evaluation of our prostate intervention robot, we conducted a workspace design analysis using a new evaluation method that we developed for in-bore operated robots for transperineal prostate interventions, and an MRI compatibility study. Results The workspace analysis resulted in the effective workspace (VW) of 0.32, which is greater than that of our early prototype despite that the current robot is approximately 50% larger than the early prototype in sectional space. The MRI compatibility study resulted in less than 15% signal-to-noise ratio (SNR) reduction. Conclusions The new workspace evaluation method quantifies the workspace utilization of the in-bore operated robots for MRI-guided transperineal prostate interventions, providing a useful tool for evaluation and new robot design. The robot creates insignificant electromagnetic noise during typical prostate imaging sequences. PMID:22492680

  3. Calibration For On-Machine Inspections

    NASA Technical Reports Server (NTRS)

    Haymaker, Carlton L., Jr.

    1990-01-01

    Permanent calibration setup on numerically-controlled machine tool enables fast and reliable calibration of automated probes for inspection of workpieces while still mounted on machine. Setup includes one or more artifacts, dimensions and locations known precisely and stored in memory of computer controlling machine. Before probes used to inspect newly machined part, used to check artifacts. Probe measurements compared with values in memory to determine whether probe readings need adjustment.

  4. The application of discriminant analysis and Machine Learning methods as tools to identify and classify compounds with potential as transdermal enhancers.

    PubMed

    Moss, G P; Shah, A J; Adams, R G; Davey, N; Wilkinson, S C; Pugh, W J; Sun, Y

    2012-01-23

    Discriminant analysis (DA) has previously been shown to allow the proposal of simple guidelines for the classification of 73 chemical enhancers of percutaneous absorption. Pugh et al. employed DA to classify such enhancers into simple categories, based on the physicochemical properties of the enhancer molecules (Pugh et al., 2005). While this approach provided a reasonable accuracy of classification it was unable to provide a consistently reliable estimate of enhancement ratio (ER, defined as the amount of hydrocortisone transferred after 24h, relative to control). Machine Learning methods, including Gaussian process (GP) regression, have recently been employed in the prediction of percutaneous absorption of exogenous chemicals (Moss et al., 2009; Lam et al., 2010; Sun et al., 2011). They have shown that they provide more accurate predictions of these phenomena. In this study several Machine Learning methods, including the K-nearest-neighbour (KNN) regression, single layer networks, radial basis function networks and the SVM classifier were applied to an enhancer dataset reported previously. The SMOTE sampling method was used to oversample chemical compounds with ER>10 in each training set in order to improve estimation of GP and KNN. Results show that models using five physicochemical descriptors exhibit better performance than those with three features. The best classification result was obtained by using the SVM method without dealing with imbalanced data. Following over-sampling, GP gives the best result. It correctly assigned 8 of the 12 "good" (ER>10) enhancers and 56 of the 59 "poor" enhancers (ER<10). Overall success rates were similar. However, the pharmaceutical advantages of the Machine Learning methods are that they can provide more accurate classification of enhancer type with fewer false-positive results and that, unlike discriminant analysis, they are able to make predictions of enhancer ability.

  5. Hydraulic release oil tool

    SciTech Connect

    Mims, M.G.; Mueller, M.D.; Ehlinger, J.C.

    1992-03-11

    This patent describes a hydraulic release tool. It comprises a setting assembly; a coupling member for coupling to drill string or petroleum production components, the coupling member being a plurality of sockets for receiving the dogs in the extended position and attaching the coupling member the setting assembly; whereby the setting assembly couples to the coupling member by engagement of the dogs in the sockets of releases from and disengages the coupling member in movement of the piston from its setting to its reposition in response to a pressure in the body in exceeding the predetermined pressure; and a relief port from outside the body into its bore and means to prevent communication between the relief port and the bore of the body axially of the piston when the piston is in the setting position and to establish such communication upon movement of the piston from the setting position to the release position and reduce the pressure in the body bore axially of the piston, whereby the reduction of the pressure signals that the tool has released the coupling member.

  6. Quality assurance of a helical tomotherapy machine

    NASA Astrophysics Data System (ADS)

    Fenwick, J. D.; Tomé, W. A.; Jaradat, H. A.; Hui, S. K.; James, J. A.; Balog, J. P.; DeSouza, C. N.; Lucas, D. B.; Olivera, G. H.; Mackie, T. R.; Paliwal, B. R.

    2004-07-01

    Helical tomotherapy has been developed at the University of Wisconsin, and 'Hi-Art II' clinical machines are now commercially manufactured. At the core of each machine lies a ring-gantry-mounted short linear accelerator which generates x-rays that are collimated into a fan beam of intensity-modulated radiation by a binary multileaf, the modulation being variable with gantry angle. Patients are treated lying on a couch which is translated continuously through the bore of the machine as the gantry rotates. Highly conformal dose-distributions can be delivered using this technique, which is the therapy equivalent of spiral computed tomography. The approach requires synchrony of gantry rotation, couch translation, accelerator pulsing and the opening and closing of the leaves of the binary multileaf collimator used to modulate the radiation beam. In the course of clinically implementing helical tomotherapy, we have developed a quality assurance (QA) system for our machine. The system is analogous to that recommended for conventional clinical linear accelerator QA by AAPM Task Group 40 but contains some novel components, reflecting differences between the Hi-Art devices and conventional clinical accelerators. Here the design and dosimetric characteristics of Hi-Art machines are summarized and the QA system is set out along with experimental details of its implementation. Connections between this machine-based QA work, pre-treatment patient-specific delivery QA and fraction-by-fraction dose verification are discussed.

  7. Deep bore hole instrumentation along San Francisco Bay Bridges

    SciTech Connect

    Bakun, W.; Bowman, J.; Clymer, R.; Foxall, W.; Hipley, P.; Hollfelder, J.; Hutchings, L.; Jarpe, S.; Kasameyer, P.; McEvilly, T.; Mualchin, L.; Palmer, M.

    1998-10-01

    The Bay Bridges down hole network consists of sensors in bore holes that are drilled 100 ft. into bedrock around and in the San Francisco Bay. Between 2 and 8 instruments have been spaced along the Dumbarton, San Mateo, Bay, and San Rafael bridges. The instruments will provide multiple use data that is important to geotechnical, structural engineering, and seismological studies. The holes are between 100 and 1000 ft deep and were drilled by Caltrans. There are twenty- one sensor packages at fifteen sites. Extensive financial support is being contributed by Caltrans, UCB, LBL, LLNL-LDRD, U.C. Campus/Laboratory Collaboration (CLC) program, and USGS. The down hole instrument package contains a three component HS-1 seismometer and three orthogonal Wilcox 73 1 accelerometers, and is capable of recording a micro g from local M = 1.0 earthquakes to 0.5 g strong ground motion form large Bay Area earthquakes.

  8. REVIEW OF STATUS OF CERAMIC TOOLS.

    DTIC Science & Technology

    CERAMIC MATERIALS, CUTTING TOOLS , ALUMINUM COMPOUNDS, OXIDES, PHYSICAL PROPERTIES, FAILURE(MECHANICS), FRICTION, TEMPERATURE, SURFACE PROPERTIES, CUTTING FLUIDS, MACHINING, LATHE TOOLS, PERFORMANCE(ENGINEERING).

  9. Connecting wind-driven upwelling and offshore stratification to nearshore internal bores and oxygen variability

    NASA Astrophysics Data System (ADS)

    Walter, Ryan K.; Woodson, C. Brock; Leary, Paul R.; Monismith, Stephen G.

    2014-06-01

    This study utilizes field observations in southern Monterey Bay, CA, to examine how regional-scale upwelling and changing offshore (shelf) conditions influence nearshore internal bores. We show that the low-frequency wind forcing (e.g., upwelling/relaxation time scales) modifies the offshore stratification and thermocline depth. This in turn alters the strength and structure of observed internal bores in the nearshore. An internal bore strength index is defined using the high-pass filtered potential energy density anomaly in the nearshore. During weak upwelling favorable conditions and wind relaxations, the offshore thermocline deepens. In this case, both the amplitude of the offshore internal tide and the strength of the nearshore internal bores increase. In contrast, during strong upwelling conditions, the offshore thermocline shoals toward the surface, resulting in a decrease in the offshore internal tide amplitude. As a result, cold water accumulates in the nearshore (nearshore pooling), and the internal bore strength index decreases. Empirical orthogonal functions are utilized to support the claim that the bore events contribute to the majority of the variance in cross-shelf exchange and transport in the nearshore. Observed individual bores can drive shock-like drops in dissolved oxygen (DO) with rapid onset times, while extended upwelling periods with reduced bore activity produce longer duration, low DO events.

  10. Boring crustaceans damage polystyrene floats under docks polluting marine waters with microplastic.

    PubMed

    Davidson, Timothy M

    2012-09-01

    Boring isopods damage expanded polystyrene floats under docks and, in the process, expel copious numbers of microplastic particles. This paper describes the impacts of boring isopods in aquaculture facilities and docks, quantifies and discusses the implications of these microplastics, and tests if an alternate foam type prevents boring. Floats from aquaculture facilities and docks were heavily damaged by thousands of isopods and their burrows. Multiple sites in Asia, Australia, Panama, and the USA exhibited evidence of isopod damage. One isopod creates thousands of microplastic particles when excavating a burrow; colonies can expel millions of particles. Microplastics similar in size to these particles may facilitate the spread of non-native species or be ingested by organisms causing physical or toxicological harm. Extruded polystyrene inhibited boring, suggesting this foam may prevent damage in the field. These results reveal boring isopods cause widespread damage to docks and are a novel source of microplastic pollution.

  11. MysiRNA: improving siRNA efficacy prediction using a machine-learning model combining multi-tools and whole stacking energy (ΔG).

    PubMed

    Mysara, Mohamed; Elhefnawi, Mahmoud; Garibaldi, Jonathan M

    2012-06-01

    The investigation of small interfering RNA (siRNA) and its posttranscriptional gene-regulation has become an extremely important research topic, both for fundamental reasons and for potential longer-term therapeutic benefits. Several factors affect the functionality of siRNA including positional preferences, target accessibility and other thermodynamic features. State of the art tools aim to optimize the selection of target siRNAs by identifying those that may have high experimental inhibition. Such tools implement artificial neural network models as Biopredsi and ThermoComposition21, and linear regression models as DSIR, i-Score and Scales, among others. However, all these models have limitations in performance. In this work, a neural-network trained new siRNA scoring/efficacy prediction model was developed based on combining two existing scoring algorithms (ThermoComposition21 and i-Score), together with the whole stacking energy (ΔG), in a multi-layer artificial neural network. These three parameters were chosen after a comparative combinatorial study between five well known tools. Our developed model, 'MysiRNA' was trained on 2431 siRNA records and tested using three further datasets. MysiRNA was compared with 11 alternative existing scoring tools in an evaluation study to assess the predicted and experimental siRNA efficiency where it achieved the highest performance both in terms of correlation coefficient (R(2)=0.600) and receiver operating characteristics analysis (AUC=0.808), improving the prediction accuracy by up to 18% with respect to sensitivity and specificity of the best available tools. MysiRNA is a novel, freely accessible model capable of predicting siRNA inhibition efficiency with improved specificity and sensitivity. This multiclassifier approach could help improve the performance of prediction in several bioinformatics areas. MysiRNA model, part of MysiRNA-Designer package [1], is expected to play a key role in siRNA selection and evaluation.

  12. 34. DETAIL INTERIOR VIEW OF MACHINE SHOP ON LEVEL +55 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    34. DETAIL INTERIOR VIEW OF MACHINE SHOP ON LEVEL +55 OF POWERHOUSE #1; CARLTON MACHINE TOOL CO DRILL IS IN LEFT FOREGROUND; SUDBURY MACHINE TOOL CO LATHES ARE IN BACKGROUND. - Bonneville Project, Powerhouse No.1, Spanning Bradford Slough, from Bradford Island, Bonneville, Multnomah County, OR

  13. Workout Machine

    NASA Technical Reports Server (NTRS)

    1995-01-01

    The Orbotron is a tri-axle exercise machine patterned after a NASA training simulator for astronaut orientation in the microgravity of space. It has three orbiting rings corresponding to roll, pitch and yaw. The user is in the middle of the inner ring with the stomach remaining in the center of all axes, eliminating dizziness. Human power starts the rings spinning, unlike the NASA air-powered system. Marketed by Fantasy Factory (formerly Orbotron, Inc.), the machine can improve aerobic capacity, strength and endurance in five to seven minute workouts.

  14. Evolving detectors of 2D patterns on a simulated CAM-Brain machine: an evolvable hardware tool for building a 75-million-neuron artificial brain

    NASA Astrophysics Data System (ADS)

    de Garis, Hugo; Korkin, Michael; Guttikonda, Padma; Cooley, Donald

    2000-11-01

    This paper presents some simulation results of the evolution of 2D visual pattern recognizers to be implemented very shortly on real hardware, namely the 'CAM-Brain Machine' (CBM), an FPGA based piece of evolvable hardware which implements a genetic algorithm (GA) to evolve a 3D cellular automata (CA) based neural network circuit module, of approximately 1,000 neurons, in about a second, i.e. a complete run of a GA, with 10,000s of circuit growths and performance evaluations. Up to 65,000 of these modules, each of which is evolved with a humanly specified function, can be downloaded into a large RAM space, and interconnected according to humanly specified gvdvips -o SPIE-2000.ps SPIE-2000 artificial brain architectures. This RAM, containing an artificial brain with up to 75 million neurons, is then updated by the CBM at a rate of 130 billion CA cells per second. Such speeds will enable real time control of robots and hopefully the birth of a new research field that we call 'brain building.' The first such artificial brain, to be built at STARLAB in 2000 and beyond, will be used to control the behaviors of a life sized kitten robot called 'Robokitty.' This kitten robot will need 2D pattern recognizers in the visual section of its artificial brain. This paper presents simulation results on the evolvability and generalization properties of such recognizers.

  15. 2P2I HUNTER: a tool for filtering orthosteric protein-protein interaction modulators via a dedicated support vector machine.

    PubMed

    Hamon, Véronique; Bourgeas, Raphael; Ducrot, Pierre; Theret, Isabelle; Xuereb, Laura; Basse, Marie Jeanne; Brunel, Jean Michel; Combes, Sebastien; Morelli, Xavier; Roche, Philippe

    2014-01-06

    Over the last 10 years, protein-protein interactions (PPIs) have shown increasing potential as new therapeutic targets. As a consequence, PPIs are today the most screened target class in high-throughput screening (HTS). The development of broad chemical libraries dedicated to these particular targets is essential; however, the chemical space associated with this 'high-hanging fruit' is still under debate. Here, we analyse the properties of 40 non-redundant small molecules present in the 2P2I database (http://2p2idb.cnrs-mrs.fr/) to define a general profile of orthosteric inhibitors and propose an original protocol to filter general screening libraries using a support vector machine (SVM) with 11 standard Dragon molecular descriptors. The filtering protocol has been validated using external datasets from PubChem BioAssay and results from in-house screening campaigns. This external blind validation demonstrated the ability of the SVM model to reduce the size of the filtered chemical library by eliminating up to 96% of the compounds as well as enhancing the proportion of active compounds by up to a factor of 8. We believe that the resulting chemical space identified in this paper will provide the scientific community with a concrete support to search for PPI inhibitors during HTS campaigns.

  16. Mixing and sediment resuspension associated with internal bores in a shallow bay

    NASA Astrophysics Data System (ADS)

    Masunaga, Eiji; Homma, Hikaru; Yamazaki, Hidekatsu; Fringer, Oliver B.; Nagai, Takeyoshi; Kitade, Yujiro; Okayasu, Akio

    2015-11-01

    Observations of the run-up of internal bores in a shallow bay were made with a tow-yo instrument and mooring arrays with high spatial and temporal resolution. Shoreward propagating internal bores have been studied with laboratory experiments and numerical models, but few observational studies have shown the detailed structure of the run-up of internal bores induced by internal tides. Our observations showed that internal bores propagate along the slope, accompanied by strong turbulent mixing and strong sediment resuspension in a shallow bay. The isothermal displacement due to the bores reached 20 m vertically in a water depth of 40 m. Turbidity measurements showed suspended particles transported from the sloping bottom and offshore above the thermocline, forming an intermediate nepheloid layer (INL). At the head of the bore (dense water), a vortex accompanied by strong vertical motion induced strong vertical sediment resuspension and a steep isothermal displacement. The rate of turbulent kinetic energy dissipation reached 10-6 W kg-1 at the head of the wave. A nonhydrostatic numerical simulation in a two-dimensional domain reproduced fine features associated with the run-up of an internal bore and the vortex motion at its head.

  17. Automatic feed system for ultrasonic machining

    DOEpatents

    Calkins, Noel C.

    1994-01-01

    Method and apparatus for ultrasonic machining in which feeding of a tool assembly holding a machining tool toward a workpiece is accomplished automatically. In ultrasonic machining, a tool located just above a workpiece and vibrating in a vertical direction imparts vertical movement to particles of abrasive material which then remove material from the workpiece. The tool does not contact the workpiece. Apparatus for moving the tool assembly vertically is provided such that it operates with a relatively small amount of friction. Adjustable counterbalance means is provided which allows the tool to be immobilized in its vertical travel. A downward force, termed overbalance force, is applied to the tool assembly. The overbalance force causes the tool to move toward the workpiece as material is removed from the workpiece.

  18. Automatic Production Planning System to Achieve Flexible Direct Machining

    NASA Astrophysics Data System (ADS)

    Nakamoto, Keiichi; Shirase, Keiichi; Wakamatsu, Hidefumi; Tsumaya, Akira; Arai, Eiji

    For shortening of production lead-time, it is needed to eliminate time and efforts for process and operation planning after product design. However, a conventional NC machine tool has no autonomy and intelligence to achieve direct machining operation or “Rapid Manufacturing”. Because CL data and cutting parameters for machining operation have to be determined precisely in process and operation planning. In this study, in order to realize an autonomous and intelligent machine tool, the digital copy milling system which allows to generate tool paths during machining operation, and the trouble free machining strategy which allows to adapt cutting parameters, have been developed. And, an automatic process and operation planning system has been developed to integrate with the functions mentioned. This planning system works on commercial CAD software, and a prototype of autonomous and intelligent machine tool can achieve direct machining operation or “Rapid Manufacturing” which does not require any effort to prepare an NC program.

  19. Cold machining of high density tungsten and other materials

    NASA Technical Reports Server (NTRS)

    Ziegelmeier, P.

    1969-01-01

    Cold machining process, which uses a sub-zero refrigerated cutting fluid, is used for machining refractory or reactive metals and alloys. Special carbide tools for turning and drilling these alloys further improve the cutting performance.

  20. View from southeast of engine lathe (Lodge and Shippley Machine ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View from southeast of engine lathe (Lodge and Shippley Machine Tools, Cincinnati, Ohio) - East Broad Top Railroad & Coal Company, Machine Shop, State Route 994, West of U.S. Route 522, Rockhill Furnace, Huntingdon County, PA