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Sample records for measured residual stresses

  1. Electromechanical Apparatus Measures Residual Stress

    NASA Technical Reports Server (NTRS)

    Chern, Engmin J.; Flom, Yury

    1993-01-01

    Nondestructive test exploits relationship between stress and eddy-current-probe resistance. Yields data on residual stress or strain in metal tension/compression specimen (stress or strain remaining in specimen when no stress applied from without). Apparatus is assembly of commercial equipment: tension-or-compression testing machine, eddy-current probe, impedance gain-and-phase analyzer measuring impedance of probe coil, and desktop computer, which controls other equipment and processes data received from impedance gain-and-phase analyzer.

  2. Ultrasonics used to measure residual stress

    NASA Technical Reports Server (NTRS)

    1967-01-01

    Ultrasonic method is used to measure residual stress in metal structures. By using this method, various forms of wave propagation in metals are possible, and more thorough analysis of complex geometric structures may be had.

  3. Measuring Residual Stress Using Nonlinear Ultrasound

    NASA Astrophysics Data System (ADS)

    Liu, M.; Kim, J.-Y.; Qu, J.; Jacobs, L. J.

    2010-02-01

    Near-surface compressive residual stresses, which are generated by shot peening, are known to retard crack initiation and thus extend the fatigue life of a metal component. The ability to effectively measure these near-surface residual stresses would greatly help predict the fatigue life of shot-peened components. This research uses the nonlinear surface acoustic wave technique to measure the residual stresses in a shot-peened component. Experiments are conducted on three different aluminum alloy (AA 7075) samples: as-received with no peeing, and shot-peened at the Almen intensities of 8A and 16A. Surface roughness measurements are also carried out for these three samples. The nonlinear ultrasonic results show that the measured acoustic nonlinearity parameter increases by 81% and 115% for the 8A and 16A samples. These large increases in measured acoustic nonlinearity clearly indicate the potential of the nonlinear ultrasonic technique as an NDE tool to measure the near-surface residual stresses. The effects of surface roughness on the ultrasonic measurement are briefly examined. Finally, a preliminary model prediction is presented to interpret the experimental results.

  4. System and method for measuring residual stress

    DOEpatents

    Prime, Michael B.

    2002-01-01

    The present invention is a method and system for determining the residual stress within an elastic object. In the method, an elastic object is cut along a path having a known configuration. The cut creates a portion of the object having a new free surface. The free surface then deforms to a contour which is different from the path. Next, the contour is measured to determine how much deformation has occurred across the new free surface. Points defining the contour are collected in an empirical data set. The portion of the object is then modeled in a computer simulator. The points in the empirical data set are entered into the computer simulator. The computer simulator then calculates the residual stress along the path which caused the points within the object to move to the positions measured in the empirical data set. The calculated residual stress is then presented in a useful format to an analyst.

  5. Residual stress measurements in carbon steel

    NASA Technical Reports Server (NTRS)

    Heyman, J. S.; Min, N.

    1986-01-01

    External dc magnetic field-induced changes in natural velocity of Rayleigh surface waves were measured in steel specimens under various stress conditions. The low field slopes of curves representing the fractional changes of natural velocity were proved to provide correct stress information in steels with different metallurgical properties. The slopes of curves under uniaxial compression, exceeding about one third of the yield stress, fell below zero in all the specimens when magnetized along the stress axis. The slopes under tension varied among different steels but remained positive in any circumstances. The stress effect was observed for both applied and residual stress. A physical interpretation of these results is given based on the stress-induced domain structure changes and the delta epsilon effect. Most importantly, it is found that the influence of detailed metallurgical properties cause only secondary effects on the obtained stress information.

  6. Measurement of residual stresses using fracture mechanics weight functions

    SciTech Connect

    Fan, Y.

    2000-10-01

    A residual stress measurement method has been developed to quantify through-the-thickness residual stresses. Accurate measurement of residual stresses is crucial for many engineering structures. Fabrication processes such as welding and machining generate residual stresses that are difficult to predict. Residual stresses affect the integrity of structures through promoting failures due to brittle fracture, fatigue, stress corrosion cracking, and wear. In this work, the weight function theory of fracture mechanics is used to measure residual stresses. The weight function theory is an important development in computational fracture mechanics. Stress intensity factors for arbitrary stress distribution on the crack faces can be accurately and efficiently computed for predicting crack growth. This paper demonstrates that the weight functions are equally useful in measuring residual stresses. In this method, an artificial crack is created by a thin cut in a structure containing residual stresses. The cut relieves the residual stresses normal to the crack-face and allows the relieved residual stresses to deform the structure. Strain gages placed adjacent to the cut measure the relieved strains corresponding to incrementally increasing depths of the cut. The weight functions of the cracked body relate the measured strains to the residual stresses normal to the cut within the structure. The procedure details, such as numerical integration of the singular functions in applying the weight function method, will be discussed.

  7. Measurements of residual stress in fracture mechanics coupons

    SciTech Connect

    Prime, Michael B; Hill, Michael R; Nav Dalen, John E

    2010-01-01

    This paper describes measurements of residual stress in coupons used for fracture mechanics testing. The primary objective of the measurements is to quantify the distribution of residual stress acting to open (and/or close) the crack across the crack plane. The slitting method and the contour method are two destructive residual stress measurement methods particularly capable of addressing that objective, and these were applied to measure residual stress in a set of identically prepared compact tension (C(T)) coupons. Comparison of the results of the two measurement methods provides some useful observations. Results from fracture mechanics tests of residual stress bearing coupons and fracture analysis, based on linear superposition of applied and residual stresses, show consistent behavior of coupons having various levels of residual stress.

  8. Residual Stress Determination from a Laser-Based Curvature Measurement

    SciTech Connect

    Swank, William David; Gavalya, Rick Allen; Wright, Julie Knibloe; Wright, Richard Neil

    2000-05-01

    Thermally sprayed coating characteristics and mechanical properties are in part a result of the residual stress developed during the fabrication process. The total stress state in a coating/substrate is comprised of the quench stress and the coefficient of thermal expansion (CTE) mismatch stress. The quench stress is developed when molten particles impact the substrate and rapidly cool and solidify. The CTE mismatch stress results from a large difference in the thermal expansion coefficients of the coating and substrate material. It comes into effect when the substrate/coating combination cools from the equilibrated deposit temperature to room temperature. This paper describes a laser-based technique for measuring the curvature of a coated substrate and the analysis required to determine residual stress from curvature measurements. Quench stresses were determined by heating the specimen back to the deposit temperature thus removing the CTE mismatch stress. By subtracting the quench stress from the total residual stress at room temperature, the CTE mismatch stress was estimated. Residual stress measurements for thick (>1mm) spinel coatings with a Ni-Al bond coat on 304 stainless steel substrates were made. It was determined that a significant portion of the residual stress results from the quenching stress of the bond coat and that the spinel coating produces a larger CTE mismatch stress than quench stress.

  9. Residual stress determination from a laser-based curvature measurement

    SciTech Connect

    W. D. Swank; R. A. Gavalya; J. K. Wright; R. N. Wright

    2000-05-08

    Thermally sprayed coating characteristics and mechanical properties are in part a result of the residual stress developed during the fabrication process. The total stress state in a coating/substrate is comprised of the quench stress and the coefficient of thermal expansion (CTE) mismatch stress. The quench stress is developed when molten particles impact the substrate and rapidly cool and solidify. The CTE mismatch stress results from a large difference in the thermal expansion coefficients of the coating and substrate material. It comes into effect when the substrate/coating combination cools from the equilibrated deposit temperature to room temperature. This paper describes a laser-based technique for measuring the curvature of a coated substrate and the analysis required to determine residual stress from curvature measurements. Quench stresses were determined by heating the specimen back to the deposit temperature thus removing the CTE mismatch stress. By subtracting the quench stress from the total residual stress at room temperature, the CTE mismatch stress was estimated. Residual stress measurements for thick (>1mm) spinel coatings with a Ni-Al bond coat on 304 stainless steel substrates were made. It was determined that a significant portion of the residual stress results from the quenching stress of the bond coat and that the spinel coating produces a larger CTE mismatch stress than quench stress.

  10. Residual stress measurements of tension leg platform tendon welds

    SciTech Connect

    Kim, D.S.; Smith, J.D.

    1994-12-31

    Results of fatigue test of prototype welded tendons showed that fatigue life was greatly reduced for the weld repaired joint. Since tensile residual stresses near the fusion boundary were suspected to cause the fatigue life reduction, these residual stresses were measured. Residual stresses of girth welded tendon pipes for a tension leg platform (TLP) were obtained for various fabrication conditions. The stresses were measured experimentally using the blind hole drilling (BHD) technique, X-ray diffraction (XRD) technique and Barkhausen Noise (BHN) method. The results of these measurements illustrate the reliability of each measurement technique. Effects of joint configuration, weld repair, weld cap grinding, and pre-fatigue test on residual stresses were discussed.

  11. Ultrasonic measurement of residual stress in shot peened aluminum alloy

    NASA Astrophysics Data System (ADS)

    Lavrentyev, Anton I.; Veronesi, William A.

    2001-04-01

    Shot peening is a well-known method for extending the fatigue life of metal components by introducing compressive residual stresses near their surfaces. The capability to non-destructively evaluate the near surface residual stress would greatly aid the assurance of proper fatigue life in shot-peened components. This paper addresses issues encountered in near-surface residual stress measurement by an ultrasonic surface wave method. In this method, a variation of ultrasonic surface wave speed with shot peening intensity is measured. Since the effective wave penetration depth inversely related to the excitation frequency, by making measurements at different frequencies, the method has the potential to provide the stress-depth profile. Experiments were conducted on aluminum specimens (alloy 7075-T7351) peened within the Almen peening intensity from 4A-16A. Several factors were found to contribute to the measured responses: surface roughness, near surface texture change, dislocation density increase and residual stress. In this paper, the contributions of residual stress, dislocation density and surface roughness to the overall effect are separately estimated. It is shown that the experimentally observed velocity change in shot peened samples is dominated by the effect of surface roughness while the role of residual stress is much smaller.

  12. Measuring depth profiles of residual stress with Raman spectroscopy

    SciTech Connect

    Enloe, W.S.; Sparks, R.G.; Paesler, M.A.

    1988-12-01

    Knowledge of the variation of residual stress is a very important factor in understanding the properties of machined surfaces. The nature of the residual stress can determine a part`s susceptibility to wear deformation, and cracking. Raman spectroscopy is known to be a very useful technique for measuring residual stress in many materials. These measurements are routinely made with a lateral resolution of 1{mu}m and an accuracy of 0.1 kbar. The variation of stress with depth; however, has not received much attention in the past. A novel technique has been developed that allows quantitative measurement of the variation of the residual stress with depth with an accuracy of 10nm in the z direction. Qualitative techniques for determining whether the stress is varying with depth are presented. It is also demonstrated that when the stress is changing over the volume sampled, errors can be introduced if the variation of the stress with depth is ignored. Computer aided data analysis is used to determine the depth dependence of the residual stress.

  13. Nondestructive method for measuring residual stresses in metals, a concept

    NASA Technical Reports Server (NTRS)

    Schwebel, C. D.

    1968-01-01

    Nondestructive direct measurement of residual surface stresses in metals can be made because metal under stress has a different electrochemical solution potential than in the unstressed condition. The method uses two matched electrolytic cells to cancel extraneous effects on the actual solution potential of the metal specimen.

  14. Measured Biaxial Residual Stress Maps in a Stainless Steel Weld

    SciTech Connect

    Olson, Mitchell D.; Hill, Michael R.; Patel, Vipul I.; Muransky, Ondrej; Sisneros, Thomas A.

    2015-09-16

    Here, this paper describes a sequence of residual stress measurements made to determine a two-dimensional map of biaxial residual stress in a stainless steel weld. A long stainless steel (316L) plate with an eight-pass groove weld (308L filler) was used. The biaxial stress measurements follow a recently developed approach, comprising a combination of contour method and slitting measurements, with a computation to determine the effects of out-of-plane stress on a thin slice. The measured longitudinal stress is highly tensile in the weld- and heat-affected zone, with a maximum around 450 MPa, and compressive stress toward the transverse edges around ₋250 MPa. The total transverse stress has a banded profile in the weld with highly tensile stress at the bottom of the plate (y = 0) of 400 MPa, rapidly changing to compressive stress (at y = 5 mm) of ₋200 MPa, then tensile stress at the weld root (y = 17 mm) and in the weld around 200 MPa, followed by compressive stress at the top of the weld at around ₋150 MPa. Finally, the results of the biaxial map compare well with the results of neutron diffraction measurements and output from a computational weld simulation.

  15. Measured Biaxial Residual Stress Maps in a Stainless Steel Weld

    DOE PAGES

    Olson, Mitchell D.; Hill, Michael R.; Patel, Vipul I.; ...

    2015-09-16

    Here, this paper describes a sequence of residual stress measurements made to determine a two-dimensional map of biaxial residual stress in a stainless steel weld. A long stainless steel (316L) plate with an eight-pass groove weld (308L filler) was used. The biaxial stress measurements follow a recently developed approach, comprising a combination of contour method and slitting measurements, with a computation to determine the effects of out-of-plane stress on a thin slice. The measured longitudinal stress is highly tensile in the weld- and heat-affected zone, with a maximum around 450 MPa, and compressive stress toward the transverse edges around ₋250more » MPa. The total transverse stress has a banded profile in the weld with highly tensile stress at the bottom of the plate (y = 0) of 400 MPa, rapidly changing to compressive stress (at y = 5 mm) of ₋200 MPa, then tensile stress at the weld root (y = 17 mm) and in the weld around 200 MPa, followed by compressive stress at the top of the weld at around ₋150 MPa. Finally, the results of the biaxial map compare well with the results of neutron diffraction measurements and output from a computational weld simulation.« less

  16. Effect of Measured Welding Residual Stresses on Crack Growth

    NASA Technical Reports Server (NTRS)

    Hampton, Roy W.; Nelson, Drew; Doty, Laura W. (Technical Monitor)

    1998-01-01

    Welding residual stresses in thin plate A516-70 steel and 2219-T87 aluminum butt weldments were measured by the strain-gage hole drilling and X-ray diffraction methods. The residual stress data were used to construct 3D strain fields which were modeled as thermally induced strains. These 3D strain fields were then analyzed with the WARP31) FEM fracture analysis code in order to predict their effect on fatigue and on fracture. For analyses of fatigue crack advance and subsequent verification testing, fatigue crack growth increments were simulated by successive saw-cuts and incremental loading to generate, as a function of crack length, effects on crack growth of the interaction between residual stresses and load induced stresses. The specimen experimental response was characterized and compared to the WARM linear elastic and elastic-plastic fracture mechanics analysis predictions. To perform the fracture analysis, the plate material's crack tearing resistance was determined by tests of thin plate M(T) specimens. Fracture analyses of these specimen were performed using WARP31D to determine the critical Crack Tip Opening Angle [CTOA] of each material. These critical CTOA values were used to predict crack tearing and fracture in the weldments. To verify the fracture predictions, weldment M(T) specimen were tested in monotonic loading to fracture while characterizing the fracture process.

  17. Measurement of residual stresses in polymer composites using moire interferometry

    NASA Astrophysics Data System (ADS)

    Shankar, Krishnakumar; Xie, Huimin; Asundi, Anand K.; Oh, Kim E.; Chai, Gin B.

    2001-06-01

    Moire interferometry is employed along with the hole drilling technique to determine residual cure stresses in symmetric cross poly graphite epoxy laminates. Traditional moire interferometry set-up using two collimated angle beams was employed to provide the virtual reference grating while a cross grating with a frequency of 1200 lines per mm was replicated on the specimen surface. Holes of different depths, each one penetrating one additional layer of the laminate, were drilled using a high speed air turbine drill to relieve the stresses in each layer sequentially. The strain distribution around each hole was computed from correlation of the undistorted carrier fringe pattern with the distorted fringe patterns around the holes. The measured strain distributions are compared to residual strain distributions predicted by classical laminate theory.

  18. Residual Stress Measurements After Proof and Flight: ETP-0403

    NASA Technical Reports Server (NTRS)

    Webster, Ronald L..

    1997-01-01

    The intent of this testing was to evaluate the residual stresses that occur in and around the attachment details of a case stiffener segment that has been subjected to flight/recovery followed by proof loading. Not measured in this test were stresses relieved at joint disassembly due to out-of-round and interference effects, and those released by cutting the specimens out of the case segment. The test article was lightweight case stiffener segment 1U50715, S/N L023 which was flown in the forward stiffener position on flight SRM 14A and in the aft position on flight SRM24A. Both of these flights were flown with the 3 stiffener ring configuration. Stiffener L023 had a stiffener ring installed only on the aft stub in its first flight, and it had both rings installed on its second flight. No significant post flight damage was found on either flight. Finally, the segment was used on the DM-8 static test motor in the forward position. No stiffener rings were installed. It had only one proof pressurization prior to assignment to its first use, and it was cleaned and proof tested after each flight. Thus, the segment had seen 3 proof tests, two flight pressurizations, and two low intensity water impacts prior to manufacturing for use on DM-8. On DM-8 it received one static firing pressurization in the horizontal configuration. Residual stresses at the surface and in depth were evaluated by both the x-ray diffraction and neutron beam diffraction methods. The x-ray diffraction evaluations were conducted by Technology for Energy Corporation (TEC) at their facilities in Knoxville, TN. The neutron beam evaluations were done by Atomic Energy of Canada Limited (AECL) at the Chalk River Nuclear Laboratories in Ontario. The results showed general agreement with relatively high compressive residual stresses on the surface and moderate to low subsurface tensile residual stresses.

  19. Estimation of uncertainty for contour method residual stress measurements

    DOE PAGES

    Olson, Mitchell D.; DeWald, Adrian T.; Prime, Michael B.; ...

    2014-12-03

    This paper describes a methodology for the estimation of measurement uncertainty for the contour method, where the contour method is an experimental technique for measuring a two-dimensional map of residual stress over a plane. Random error sources including the error arising from noise in displacement measurements and the smoothing of the displacement surfaces are accounted for in the uncertainty analysis. The output is a two-dimensional, spatially varying uncertainty estimate such that every point on the cross-section where residual stress is determined has a corresponding uncertainty value. Both numerical and physical experiments are reported, which are used to support the usefulnessmore » of the proposed uncertainty estimator. The uncertainty estimator shows the contour method to have larger uncertainty near the perimeter of the measurement plane. For the experiments, which were performed on a quenched aluminum bar with a cross section of 51 × 76 mm, the estimated uncertainty was approximately 5 MPa (σ/E = 7 · 10⁻⁵) over the majority of the cross-section, with localized areas of higher uncertainty, up to 10 MPa (σ/E = 14 · 10⁻⁵).« less

  20. Estimation of uncertainty for contour method residual stress measurements

    SciTech Connect

    Olson, Mitchell D.; DeWald, Adrian T.; Prime, Michael B.; Hill, Michael R.

    2014-12-03

    This paper describes a methodology for the estimation of measurement uncertainty for the contour method, where the contour method is an experimental technique for measuring a two-dimensional map of residual stress over a plane. Random error sources including the error arising from noise in displacement measurements and the smoothing of the displacement surfaces are accounted for in the uncertainty analysis. The output is a two-dimensional, spatially varying uncertainty estimate such that every point on the cross-section where residual stress is determined has a corresponding uncertainty value. Both numerical and physical experiments are reported, which are used to support the usefulness of the proposed uncertainty estimator. The uncertainty estimator shows the contour method to have larger uncertainty near the perimeter of the measurement plane. For the experiments, which were performed on a quenched aluminum bar with a cross section of 51 × 76 mm, the estimated uncertainty was approximately 5 MPa (σ/E = 7 · 10⁻⁵) over the majority of the cross-section, with localized areas of higher uncertainty, up to 10 MPa (σ/E = 14 · 10⁻⁵).

  1. Effects of cutting and specimen size on neutron measurement of residual stresses

    NASA Astrophysics Data System (ADS)

    Law, M.; Luzin, V.; Kirstein, O.

    2010-11-01

    To perform neutron residual stress measurements it is often necessary to cut samples to a manageable size. The effects of cutting a girth welded pipe were investigated with analytical methods and finite element analysis. The effect of cutting on measured stresses was calculated. A simplified method of modelling residual stresses in welds, "chill modelling", is introduced. In ring slitting a cut is made in the axial direction and the deformation is maeesured. The change in elastic stress can be calculated and added to neutron diffraction measurements made on a cut ring to calculate the original stresses. Residual stress measurements were performed to validate the ring slitting correction using ANSTO's residual stress diffractometer Kowari.

  2. Measurement of Residual Stress in a Welded Branch Connection and Effects on Fracture Behaviour

    NASA Astrophysics Data System (ADS)

    Law, M.; Luzin, V.; Kirstein, O.

    2010-11-01

    The branch analysed in this paper was not post weld heat treated, resulting in significant residual stresses. Assessment codes assume these to be at, or close to, yield. An integrity assessment of a welded branch connection was carried out using these high assumed residual stresses. The weld then had residual stresses determined by neutron diffraction, performed using ANSTO's residual stress diffractometer, Kowari. The maximum measured residual stress (290 MPa or 60% of yield) was much lower than the yield value assumed by assessment codes. Reanalysing with the actual residual stresses almost doubled the critical crack size, increasing the safety of the connection.

  3. Measuring residual stress in ceramic zirconia-porcelain dental crowns by nanoindentation.

    PubMed

    Zhang, Y; Allahkarami, M; Hanan, J C

    2012-02-01

    Residual stress plays a critical role in failure of ceramic dental crowns. The magnitude and distribution of residual stress in the crown system are largely unknown. Determining the residual stress quantitatively is challenging since the crown has such complex contours and shapes. This work explored the feasibility and validity of measuring residual stress of zirconia and porcelain in ceramic crowns by nanoindentation. Nanoindentation tests were performed on the cross-section of a crown for both porcelain and zirconia along four critical locations: the thickest, thinnest and medium porcelain thicknesses. Zirconia and porcelain pieces, chipped off from the crown and annealed at 400 °C, were used as reference samples. The residual stress was determined by comparing the measured hardness of the stressed sample with that of the reference sample. Nanoindentation impression images were acquired through a scanning probe microscope (SPM) equipped with a Hysitron Triboindenter. Zirconia showed large pile-up. Residual stress is determined along the thickness of crowns at the chosen locations for both porcelain and zirconia. The measured results were compared with the results from X-ray diffraction (XRD) and finite element modeling (FEM). Results show there are large amounts of residual stresses in the dental crown and their magnitude differs between locations due to the complex shape of the crown. The average residual stress readings were as high as -637 MPa and 323 MPa for zirconia and porcelain respectively.

  4. Experiment and numerical simulation for laser ultrasonic measurement of residual stress.

    PubMed

    Zhan, Yu; Liu, Changsheng; Kong, Xiangwei; Lin, Zhongya

    2017-01-01

    Laser ultrasonic is a most promising method for non-destructive evaluation of residual stress. The residual stress of thin steel plate is measured by laser ultrasonic technique. The pre-stress loading device is designed which can easily realize the condition of the specimen being laser ultrasonic tested at the same time in the known stress state. By the method of pre-stress loading, the acoustoelastic constants are obtained and the effect of different test directions on the results of surface wave velocity measurement is discussed. On the basis of known acoustoelastic constants, the longitudinal and transverse welding residual stresses are measured by the laser ultrasonic technique. The finite element method is used to simulate the process of surface wave detection of welding residual stress. The pulsed laser is equivalent to the surface load and the relationship between the physical parameters of the laser and the load is established by the correction coefficient. The welding residual stress of the specimen is realized by the ABAQUS function module of predefined field. The results of finite element analysis are in good agreement with the experimental method. The simple and effective numerical and experimental methods for laser ultrasonic measurement of residual stress are demonstrated.

  5. Residual stresses in material processing

    SciTech Connect

    Kozaczek, K.J.; Watkins, T.R.; Hubbard, C.R.; Wang, Xun-Li; Spooner, S.

    1994-09-01

    Material manufacturing processes often introduce residual stresses into the product. The residual stresses affect the properties of the material and often are detrimental. Therefore, the distribution and magnitude of residual stresses in the final product are usually an important factor in manufacturing process optimization or component life prediction. The present paper briefly discusses the causes of residual stresses. It then adresses the direct, nondestructive methods of residual stress measurement by X-ray and neutron diffraction. Examples are presented to demonstrate the importance of residual stress measurement in machining and joining operations.

  6. A New Methodology For In-Situ Residual Stress Measurement In MEMS Structures

    SciTech Connect

    Sebastiani, M.; Bemporad, E.; Melone, G.; Rizzi, L.; Korsunsky, A. M.

    2010-11-24

    In this paper, a new approach is presented for local residual stress measurement in MEMS structures. The newly proposed approach involves incremental focused ion beam (FIB) milling of annular trenches at material surface, combined with high resolution SEM imaging and Digital Image Correlation (DIC) analysis for the measurement of the strain relief over the surface of the remaining central pillar. The proposed technique allows investigating the average residual stress on suspended micro-structures, with a spatial resolution lower than 1 {mu}m. Results are presented for residual stress measurement on double clamped micro-beams, whose layers are obtained by DC-sputtering (PVD) deposition. Residual stresses were also independently measured by the conventional curvature method (Stoney's equation) on a similar homogeneous coating obtained by the same deposition parameters and a comparison and discussion of obtained results is performed.

  7. A New Methodology For In-Situ Residual Stress Measurement In MEMS Structures

    NASA Astrophysics Data System (ADS)

    Sebastiani, M.; Bemporad, E.; Melone, G.; Rizzi, L.; Korsunsky, A. M.

    2010-11-01

    In this paper, a new approach is presented for local residual stress measurement in MEMS structures. The newly proposed approach involves incremental focused ion beam (FIB) milling of annular trenches at material surface, combined with high resolution SEM imaging and Digital Image Correlation (DIC) analysis for the measurement of the strain relief over the surface of the remaining central pillar. The proposed technique allows investigating the average residual stress on suspended micro-structures, with a spatial resolution lower than 1 μm. Results are presented for residual stress measurement on double clamped micro-beams, whose layers are obtained by DC-sputtering (PVD) deposition. Residual stresses were also independently measured by the conventional curvature method (Stoney's equation) on a similar homogeneous coating obtained by the same deposition parameters and a comparison and discussion of obtained results is performed.

  8. Barkhausen noise-magnetizing voltage sweep measurement in evaluation of residual stress in hardened components

    NASA Astrophysics Data System (ADS)

    Santa-aho, Suvi; Sorsa, Aki; Hakanen, Merja; Leiviskä, Kauko; Vippola, Minnamari; Lepistö, Toivo

    2014-08-01

    In this study, Barkhausen noise (BN) magnetizing voltage sweep (MVS) measurement is used to evaluate non-destructively the surface residual stress state of hardened components. A new computational feature, where the maximum slope of the sweep is divided by the corresponding magnetizing voltage, is introduced. The results show that this feature has a linear relationship with the residual stress state of the samples. The determination of residual stresses during online production of components is a highly recognized task because tensile stresses may be detrimental to the component. In this study, two sets of hardened samples are used in the analysis. A linear relationship is observed in each sample set indicating that the new feature is applicable in assessment of surface residual stresses of the components.

  9. Remarks on Residual Stress Measurement by Hole-Drilling and Electronic Speckle Pattern Interferometry

    PubMed Central

    2014-01-01

    Hole drilling is the most widespread method for measuring residual stress. It is based on the principle that drilling a hole in the material causes a local stress relaxation; the initial residual stress can be calculated by measuring strain in correspondence with each drill depth. Recently optical techniques were introduced to measure strain; in this case, the accuracy of the final results depends, among other factors, on the proper choice of the area of analysis. Deformations are in fact analyzed within an annulus determined by two parameters: the internal and the external radius. In this paper, the influence of the choice of the area of analysis was analysed. A known stress field was introduced on a Ti grade 5 sample and then the stress was measured in correspondence with different values of the internal and the external radius of analysis; results were finally compared with the expected theoretical value. PMID:25276850

  10. Measurement of residual stress in quenched 1045 steel by the nanoindentation method

    SciTech Connect

    Zhu Lina; Xu Binshi; Wang Haidou; Wang Chengbiao

    2010-12-15

    In this paper, the residual stress in quenched AISI 1045 steel was measured by a recently developed nanoindentation technique. Depth control mode was adopted to measure the residual stress. It was found that residual compressive stress was generated in the quenched steel. The material around nanoindents exhibits significant pile-up deformation. A new method was proposed to determine the real contact area for pile-up material on the basis of invariant pile-up morphology of the loaded or unloaded states. The results obtained by the new method were in good agreement with the residual stresses measured by the classical X-ray diffraction (XRD) method. - Research Highlights: {yields} A new method was proposed to measure the real contact area for pile-up materials. {yields} The real contact depth is defined as the sum of h{sub max} and the pile-up height h{sub p}. {yields} The value of residual stress measured by the nanoindentation method was in good agreement with that by the XRD method.

  11. X-ray diffraction measurement of residual stresses in delta plutonium

    SciTech Connect

    Steinmeyer, P.A.

    1990-09-11

    Residual stresses in delta plutonium can be measured by the x-ray diffractometer method. This was accomplished with the aid of an experimental tantalum x-ray target. Preliminary experiments are encouraging and indicate that stresses may be determined precisely and rapidly. Future work will involve determination of x-ray elastic constants, instrument calibration with stress-free standards, higher x-ray power and more sophisticated monochromatization methods. 4 refs., 4 figs., 1 tab.

  12. A new nondestructive instrument for bulk residual stress measurement using tungsten kα1 X-ray

    NASA Astrophysics Data System (ADS)

    Ma, Ce; Dou, Zuo-yong; Chen, Li; Li, Yun; Tan, Xiao; Dong, Ping; Zhang, Jin; Zheng, Lin; Zhang, Peng-cheng

    2016-11-01

    We describe an experimental instrument used for measuring nondestructively the residual stress using short wavelength X-ray, tungsten kα1. By introducing a photon energy screening technology, the monochromatic X-ray diffraction of tungsten kα1 was realized using a CdTe detector. A high precision Huber goniometer is utilized in order to reduce the error in residual stress measurement. This paper summarizes the main performance of this instrument, measurement depth, stress error, as opposed to the neutron diffraction measurements of residual stress. Here, we demonstrate an application on the determination of residual stress in an aluminum alloy welded by the friction stir welding.

  13. A new nondestructive instrument for bulk residual stress measurement using tungsten kα1 X-ray.

    PubMed

    Ma, Ce; Dou, Zuo-Yong; Chen, Li; Li, Yun; Tan, Xiao; Dong, Ping; Zhang, Jin; Zheng, Lin; Zhang, Peng-Cheng

    2016-11-01

    We describe an experimental instrument used for measuring nondestructively the residual stress using short wavelength X-ray, tungsten kα1. By introducing a photon energy screening technology, the monochromatic X-ray diffraction of tungsten kα1 was realized using a CdTe detector. A high precision Huber goniometer is utilized in order to reduce the error in residual stress measurement. This paper summarizes the main performance of this instrument, measurement depth, stress error, as opposed to the neutron diffraction measurements of residual stress. Here, we demonstrate an application on the determination of residual stress in an aluminum alloy welded by the friction stir welding.

  14. Acoustic Measurements of Residual Stresses and Grain Sizes in Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Fisher, Martin John

    The theory of acoustoelasticity relates the velocity of an acoustic wave in a solid to the elastic stress state in that solid. This thesis presents new theories, measurement techniques, and methodologies related to the use of longitudinal wave acoustoelasticity in aluminum alloys. A one-dimensional model has been developed to provide a simple understanding of the acoustoelastic effect. A new acoustic device for accurately measuring relative thickness variations has been designed and built. This device is used--in conjunction with a pulse-echo phase measurement device and a computer controlled scanning system--to measure acoustic velocity variations in plastically deformed and non-flat-and-parallel samples. Acoustic velocity variations from point to point in an unstressed sample can sometimes be on the same order as velocity changes due to applied or residual stresses, and this can make stress measurements difficult. A statistical theory has been developed to relate these unstressed velocity variations to the average grain size in the sample and to the active area of the acoustic transducer used. Large transducers and small grain sizes will minimize these variations. This relationship has been verified by tests on a number of aluminum alloys and a new method for non-destructive grain size determination has been suggested. A systematic methodology has been developed and tested for studying the influence of uniaxial plastic deformation on the acoustoelastic response. Samples have been plastically deformed in four-point bending to produce elastic-plastic and residual stress states. Acoustic measurements of these stresses have then been compared directly to theoretical predictions based on the materials' stress-strain curves and simple beam theory. In the aluminum alloys tested (2024-T351 and 7075-T651), the acoustoelastic constants are shown to be virtually unchanged by uniaxial plastic strains of less than 2.5%. Thus, the acoustoelastic technique can be reliably

  15. Uncertainty Quantification and Comparison of Weld Residual Stress Measurements and Predictions.

    SciTech Connect

    Lewis, John R.; Brooks, Dusty Marie

    2016-10-01

    In pressurized water reactors, the prevention, detection, and repair of cracks within dissimilar metal welds is essential to ensure proper plant functionality and safety. Weld residual stresses, which are difficult to model and cannot be directly measured, contribute to the formation and growth of cracks due to primary water stress corrosion cracking. Additionally, the uncertainty in weld residual stress measurements and modeling predictions is not well understood, further complicating the prediction of crack evolution. The purpose of this document is to develop methodology to quantify the uncertainty associated with weld residual stress that can be applied to modeling predictions and experimental measurements. Ultimately, the results can be used to assess the current state of uncertainty and to build confidence in both modeling and experimental procedures. The methodology consists of statistically modeling the variation in the weld residual stress profiles using functional data analysis techniques. Uncertainty is quantified using statistical bounds (e.g. confidence and tolerance bounds) constructed with a semi-parametric bootstrap procedure. Such bounds describe the range in which quantities of interest, such as means, are expected to lie as evidenced by the data. The methodology is extended to provide direct comparisons between experimental measurements and modeling predictions by constructing statistical confidence bounds for the average difference between the two quantities. The statistical bounds on the average difference can be used to assess the level of agreement between measurements and predictions. The methodology is applied to experimental measurements of residual stress obtained using two strain relief measurement methods and predictions from seven finite element models developed by different organizations during a round robin study.

  16. Microscopic imaging of residual stress using a scanning phase-measuring acoustic microscope

    NASA Astrophysics Data System (ADS)

    Meeks, Steven W.; Peter, D.; Horne, D.; Young, K.; Novotny, V.

    1989-10-01

    A high-resolution scanning phase-measuring acoustic microscope (SPAM) has been developed and used to image the near-surface residual stress field around features etched in sputtered alumina via the acoustoelastic effect. This microscope operates at 670 MHz and has a resolution of 5-10 microns, depending upon the amount of defocus. Relative velocity changes of sample surface waves as small as 50 ppm are resolved. Images of the stress field at the tip of a 400-micron-wide slot etched in alumina are presented and compared with a finite element simulation. The SPAM uses an unconventional acoustic lens with an anisotropic illumination pattern which can measure anisotropic effects and map residual stress fields with several-micron resolution and a stress sensitivity of 1/3 MPa in an alumina film.

  17. Analysis and Measurement of Residual Stress in Bridge Membrane MEMS Relays

    NASA Astrophysics Data System (ADS)

    Ruan, Yong; Wang, Weizhong; Zhu, Yong; You, Zheng

    2017-04-01

    Microelectromechanical system (MEMS) relays are gradually replacing traditional relays because they are smaller and lighter and consume less power. However, performance parameters of MEMS relays, such as the pull-down voltage, response time, and resonant frequency, often deviate from those originally designed, due to residual stress generated during the fabrication process. We present herein a method to measure this residual stress, based on a metal bridge membrane MEMS relay, with the help of a nanoindenter and the finite-element method (FEM). The testing result lies in a reasonable range, indicating that this simple method is reliable and helpful for MEMS relay optimization.

  18. Measuring multiple residual-stress components using the contour method and multiple cuts

    SciTech Connect

    Prime, Michael B; Swenson, Hunter; Pagliaro, Pierluigi; Zuccarello, Bernardo

    2009-01-01

    The conventional contour method determines one component of stress over the cross section of a part. The part is cut into two, the contour of the exposed surface is measured, and Bueckner's superposition principle is analytically applied to calculate stresses. In this paper, the contour method is extended to the measurement of multiple stress components by making multiple cuts with subsequent applications of superposition. The theory and limitations are described. The theory is experimentally tested on a 316L stainless steel disk with residual stresses induced by plastically indenting the central portion of the disk. The stress results are validated against independent measurements using neutron diffraction. The theory has implications beyond just multiple cuts. The contour method measurements and calculations for the first cut reveal how the residual stresses have changed throughout the part. Subsequent measurements of partially relaxed stresses by other techniques, such as laboratory x-rays, hole drilling, or neutron or synchrotron diffraction, can be superimposed back to the original state of the body.

  19. Residual Stress Measurements with Laser Speckle Correlation Interferometry and Local Heat Treating

    SciTech Connect

    Pechersky, M.J.; Miller, R.F.; Vikram, C.S.

    1994-01-06

    A new experimental technique has been devised to measure residual stresses in ductile materials with a combination of laser speckle pattern interferometry and spot heating. The speckle pattern interferometer measures in-plane deformations while the heating provides for very localized stress relief. The residual stresses are determined by the amount of strain that is measured subsequent to the heating and cool-down of the region being interrogated. A simple lumped parameter model is presented to provide a description of the method. This description is followed by presentations of the results of finite element analyses and experimental results with uniaxial test specimens. Excellent agreement between the experiments and the computer analyses were obtained.

  20. Residual stress measurement by successive extension of a slot: A literature review

    SciTech Connect

    Prime, M.B.

    1997-05-01

    This report reviews the technical literature on techniques that employ successive extension of a slot and the resulting deformations to measure residual stress. Such techniques are known variously in the literature as the compliance or crack compliance method, the successive cracking method, the slotting method, and a fracture mechanics based approach. The report introduces the field and describes the basic aspects of these methods. The report then reviews all literature on the theoretical developments of the method. The theory portion first considers forward method solutions including fracture mechanics, finite element, analytical, and body force methods. Then it examines inverse solutions, including incremental inverses and series expansions. Next, the report reviews all experimental applications of slotting methods. Aspects reviewed include the specimen geometry and material, the details of making the slot, the method used to measure deformation, and the theoretical solutions used to solve for stress. Finally, the report makes a brief qualitative comparison between slotting methods and other residual stress measurement methods.

  1. Residual Stresses in DC cast Aluminum Billet: Neutron Diffraction Measurements and Thermomechanical Modeling

    SciTech Connect

    Drezet, J.-M.; Evans, A.; Pirling, T.

    2011-05-04

    Thermally-induced residual stresses, generated during the industrial Direct Chill casting process of aluminum alloys, can cause both significant safety concerns as well as the formation of defects during down-stream processing. Although these thermally induced strains can be partially relieved by permanent deformation, cracks will be generated either during solidification (hot tears) or post-solidification cooling (cold cracks) when stresses exceed the deformation limit of the alloy. Furthermore, the thermally induced strains result in the presence of large internal stresses within the billet before further processing steps. Although numerical models have been previously developed to compute these residual stresses, most of the computations have been validated only against measured surface distortions. In the present work, the variation in residual elastic strains and stresses in the steady state regime of casting has been measured as a function of radial position using neutron diffraction in an AA6063 grain-refined cylindrical billet. These measurements have been carried out on the same billet section at Poldi at PSI-Villigen and at Salsa at ILL-Grenoble and compare favorably. The results are used to validate a thermo-mechanical finite element casting model and to assess the level of stored elastic energy within the billet.

  2. Residual Stresses in DC cast Aluminum Billet: Neutron Diffraction Measurements and Thermomechanical Modeling

    NASA Astrophysics Data System (ADS)

    Drezet, J.-M.; Evans, A.; Pirling, T.

    2011-05-01

    Thermally-induced residual stresses, generated during the industrial Direct Chill casting process of aluminum alloys, can cause both significant safety concerns as well as the formation of defects during down-stream processing. Although these thermally induced strains can be partially relieved by permanent deformation, cracks will be generated either during solidification (hot tears) or post-solidification cooling (cold cracks) when stresses exceed the deformation limit of the alloy. Furthermore, the thermally induced strains result in the presence of large internal stresses within the billet before further processing steps. Although numerical models have been previously developed to compute these residual stresses, most of the computations have been validated only against measured surface distortions. In the present work, the variation in residual elastic strains and stresses in the steady state regime of casting has been measured as a function of radial position using neutron diffraction in an AA6063 grain-refined cylindrical billet. These measurements have been carried out on the same billet section at Poldi at PSI-Villigen and at Salsa at ILL-Grenoble and compare favorably. The results are used to validate a thermo-mechanical finite element casting model and to assess the level of stored elastic energy within the billet.

  3. Auto-calibration principles for two-dimensional residual stress measurements by Barkhausen noise technique

    NASA Astrophysics Data System (ADS)

    Cikalova, Ulana; Schreiber, Jürgen; Hillmann, Susanne; Meyendorf, Norbert

    2014-02-01

    The magnetic Barkhausen Noise (BN) is well suited to evaluate the effects of mechanical stresses of ferromagnetic materials, e.g. the indirect detection of residual stress states. The most common causes for the occurrence of residual stresses are manufacturing processes, such as casting, welding, machining, forming, heat treatment, etc., consecutive repairs and design changes, and installation or assembly and overloads during the operating life of a construction. A significant calibration effort based on a set of reference values and/or test samples is needed for these measurements, which require a great deal of time and material resources. Additionally, it is impossible to determine the stress states of different components (σxx and σyy) at the surface. Therefore, a new auto-calibration method was developed to analyze two-dimensional stresses. A fixed calibration function based on defined parameters (determined experimentally) was applied. To adjust the auto-calibration function to the experimental reference values by varying functional parameters, a large number of measurement points were used. We present a method that can calculate, based on the multi-dimensional stress state at the measuring point, the stress components σxx and σyy for two perpendicular magnetization directions using the Barkhausen Noise effect.

  4. Thermal input control and enhancement for laser based residual stress measurements using liquid temperature indicating coatings

    DOEpatents

    Pechersky, Martin J.

    1999-01-01

    An improved method for measuring residual stress in a material comprising the steps of applying a spot of temperature indicating coating to the surface to be studied, establishing a speckle pattern surrounds the spot of coating with a first laser then heating the spot of coating with a far infrared laser until the surface plastically deforms. Comparing the speckle patterns before and after deformation by subtracting one pattern from the other will produce a fringe pattern that serves as a visual and quantitative indication of the degree to which the plasticized surface responded to the stress during heating and enables calculation of the stress.

  5. Method for measuring residual stresses in materials by plastically deforming the material and interference pattern comparison

    DOEpatents

    Pechersky, Martin J.

    1995-01-01

    A method for measuring residual stress in a material comprising the steps of establishing a speckle pattern on the surface with a first laser then heating a portion of that pattern with an infrared laser until the surface plastically deforms. Comparing the speckle patterns before and after deformation by subtracting one pattern from the other will produce a fringe pattern that serves as a visual and quantitative indication of the degree to which the plasticized surface responded to the stress dung heating and enables calculation of the stress.

  6. Thermal input control and enhancement for laser based residual stress measurements using liquid temperature indicating coatings

    DOEpatents

    Pechersky, M.J.

    1999-07-06

    An improved method for measuring residual stress in a material is disclosed comprising the steps of applying a spot of temperature indicating coating to the surface to be studied, establishing a speckle pattern surrounds the spot of coating with a first laser then heating the spot of coating with a far infrared laser until the surface plastically deforms. Comparing the speckle patterns before and after deformation by subtracting one pattern from the other will produce a fringe pattern that serves as a visual and quantitative indication of the degree to which the plasticized surface responded to the stress during heating and enables calculation of the stress. 3 figs.

  7. NEUTRON DIFFRACTION MEASUREMENT OF RESIDUAL STRESSES IN FRICTION STIR PROCESSED NANOCOMPOSITE SURFACE LAYER

    SciTech Connect

    Xu, Hanbing; Hubbard, Camden R; An, Ke; Wang, Xun-Li; Feng, Zhili; Qu, Jun

    2009-01-01

    Friction stir processing (FSP) was successfully used to stir and mix nano-sized Al2O3 particles into a Al6061-T6 aluminum plate to form a nanocomposite layer up to 3 mm thick. This nanocomposite surface has demonstrated significantly improved surface hardness, yield strength, and wear-resistance without sacrificing the substrate ductility and conductivity. Neutron diffraction analysis was conducted to determine the residual stress distribution in the nanocomposite surface layer. For comparison, the residual stress of the aluminum surface that was processed similarly but had no particle involved was also measured. Results showed that the macro-level residual stresses in the FSP zone without particles are low due to the annealing effect induced by the long heating time and large heat input. The macro-level residual stresses in the FSP-processed Al-Al2O3 nanocomposite zone are tensile up to 100 MPa in all three directions. The details of the results will be further discussed in the paper.

  8. Triaxial Measurement Method for Analysis of Residual Stress after High Feed Milling by X-Ray Diffraction

    NASA Astrophysics Data System (ADS)

    Čuma, Matúš; Török, Jozef; Telišková, Monika

    2016-12-01

    Surface integrity is a broad term which includes various quality factors affecting the functional properties of parts. Residual stress is one of these factors. Machining generates residual stresses in the surface and subsurface layers of the structural elements. X-ray diffractometry is a non-destructive method applicable for the measurement of residual stresses in surface and subsurface layers of components. The article is focused on the non-destructive progressive method of triaxial measurement of residual stress after machining the surface of sample by high feed milling technology. Significance of triaxial measuring is the capability of measuring in different angles so it is possible to acquire stress tensor containing normal and shear stress components acting in the spot of measuring, using a Cartesian coordinate system.

  9. Tutorial: Understanding residual stress in polycrystalline thin films through real-time measurements and physical models

    NASA Astrophysics Data System (ADS)

    Chason, Eric; Guduru, Pradeep R.

    2016-05-01

    Residual stress is a long-standing issue in thin film growth. Better understanding and control of film stress would lead to enhanced performance and reduced failures. In this work, we review how thin film stress is measured and interpreted. The results are used to describe a comprehensive picture that is emerging of what controls stress evolution. Examples from multiple studies are discussed to illustrate how the stress depends on key parameters (e.g., growth rate, material type, temperature, grain size, morphology, etc.). The corresponding stress-generating mechanisms that have been proposed to explain the data are also described. To develop a fuller understanding, we consider the kinetic factors that determine how much each of these processes contributes to the overall stress under different conditions. This leads to a kinetic model that can predict the dependence of the stress on multiple parameters. The model results are compared with the experiments to show how this approach can explain many features of stress evolution.

  10. Neutron scattering residual stress measurements on gray cast iron brake discs

    SciTech Connect

    Spooner, S.; Payzant, E.A.; Hubbard, C.R.

    1996-11-01

    Neutron diffraction was used to investigate the effects of a heat treatment designed to remove internal residual stresses in brake discs. It is believed that residual stresses may change the rate of deformation of the discs during severe braking conditions when the disc temperature is increased significantly. Neutron diffraction was used to map out residual strain distributions in a production disc before and after a stress-relieving heat treatment. Results from these neutron diffraction experiments show that some residual strains were reduced by as much as 400 microstrain by stress relieving. 5 refs., 5 figs., 1 tab.

  11. Experimental measurement and numerical simulation of residual stresses in a carburized layer of a 5120 steel

    SciTech Connect

    Rangaswamy, P.; Bourke, M.A.M.; Shipley, J.C.; Goldstone, J.A.

    1995-09-01

    A combined experimental and numerical study of residual stress and microstructure has been performed for a carburized steel 5120 specimen. Specimens were cut from 5120 steel bar stock, in the shape of hockey pucks and were subsequently carburized and quenched. X-ray diffraction was used to record stress profiles through the case for the martensite and retained austenite on the two flat surfaces oriented up and down during the quench. Layer removal was performed by electropolishing. Rietveld analysis was used to determine the lattice parameters of the phases at each depth varying with both carbon content and stress. The experimental measurements are compared with a numerical simulation of the phase transformation and the metallurgical changes following the carburization and quench. Results am discussed in the context of the microstructure and the role played by the retained austenite in interpretation. In addition the carbon profile obtained from the lattice parameters is compared with profiles measured using burnout.

  12. Survey of the theory and experimental measurements of residual stress in Pd thin film

    NASA Astrophysics Data System (ADS)

    Afshar, F.; Nazarpour, S.; Cirera, A.

    2010-11-01

    Different thicknesses of Pd thin film were deposited over SrTiO3 by electron beam physical vapor deposition. Residual stress for each thickness of Pd film was computed by applying conventional x-ray diffraction method and taking into account Poisson's ratio and elastic module measured by Nanoindentation. We observed that Pd stress variation at 300 °C substrate temperature obeys the trend of type II metals with high adatom mobility. Several models alluded in the literature were compared to the stress variation of the Pd films. Two models, namely; Freund-Chason and Guisbiers-Van Overschelde-Wautelet were found to be in agreement with the experimental results in that for the thicknesses less than 30 nm, Guisbiers-Van Overschelde-Wautelet is dominant but for higher than 30 nm, variation in stress follows Freund-Chason model. Therefore, the thickness around 30 nm could be considered as coalescence thickness. Surprisingly, this transition thickness is the same thickness that Guisbiers-Van Overschelde-Wautelet and Freund-Chason models intersect. Negligible residual stress and high conductance of 30 nm Pd thin film reveal the importance of this transition thickness in microelectronic technology.

  13. Non-destructive measurement and role of surface residual stress monitoring in residual life assessment of a steam turbine blading material

    NASA Astrophysics Data System (ADS)

    Prabhu-Gaunkar, Gajanana; Rawat, M. S.; Prasad, C. R.

    2014-02-01

    Steam turbine blades in power generation equipment are made from martensitic stainless steels having high strength, good toughness and corrosion resistance. However, these steels are susceptible to pitting which can promote early failures of blades in the turbines, particularly in the low pressure dry/wet areas by stress corrosion and corrosion fatigue. Presence of tensile residual stresses is known to accelerate failures whereas compressive stresses can help in delaying failures. Shot peening has been employed as an effective tool to induce compressive residual stresses which offset a part of local surface tensile stresses in the surface layers of components. Maintaining local stresses at stress raisers, such as pits formed during service, below a threshold level can help in preventing the initiation microcracks and failures. The thickness of the layer in compression will, however, depend of the shot peening parameters and should extend below the bottom of corrosion pits. The magnitude of surface compressive drops progressively during service exposure and over time the effectiveness of shot peening is lost making the material susceptible to micro-crack initiation once again. Measurement and monitoring of surface residual stress therefore becomes important for assessing residual life of components in service. This paper shows the applicability of surface stress monitoring to life assessment of steam turbine blade material based on data generated in laboratory on residual surface stress measurements in relation to fatigue exposure. An empirical model is proposed to calculate the remaining life of shot peened steam turbine blades in service.

  14. Residual Stress Changes in Fatigue. Volume 2. A Simulation Model for Stress Measurements in Notched Test Specimens by X-Ray Diffraction

    DTIC Science & Technology

    1989-03-01

    Report No. NADC-88141-60 (Volume II) DTIC S F-!. r-CT E MAY 2 6 1~98D RESIDUAL STRESS CHANGES IN FATIGUE VOLUME II - A SIMULATION MODEL FOR STRESS ...Residual Stress Changes in Fatigue: Vol. II. A Simulation Model for Stress Measurements in Notched Test Specimens by X-Ray Diffraction 12 PERSONAL...Simulation; Residual Stress ; X-Ray Difraction ’/ -, . .. 20 11 1 19 ABSTRACT (Continue on reverse if necessary and identif by block number) The state of

  15. Residual Stress Changes in Fatigue. Volume 1. Residual Stress Measurements by X-Ray Diffraction in Notched Test Specimens

    DTIC Science & Technology

    1989-03-01

    and the resulting x-ray stresses and error bands leads to several general conclusions: 1) The x-ray stresses (prior to yielding) in virtually all...cN IA __II____ I I I I .9-I LI I elIiAL O O 6p 0 .- .4 r� IS C -Wn FFTF ~F~rF1TFTFFTF~jH ~ U. N IA 35 NADC-88141-60 (Volume 1) 150 - Ti -6A - 4V...porportional counter, mounting brackets, and shaft encoder and motor drive assemblies . Alignment of the sample with respect to the center of rotation

  16. Improved measurement of low residual stresses by speckle correlation interferometry and local heat treating

    SciTech Connect

    Pechersky, M.J.

    2000-02-23

    The results presented in this paper clearly demonstrate that the dynamic range of this measurement technique can be improved substantially over the earlier experiments. It is just as clear that a more systematic study must be performed to quantify these improvements and to generate usable calibrations. These results are also encouraging in the sense that this technique may now be appropriate for other materials with high thermal diffusivities. Previous attempts to measure residual stresses by laser annealing and electronic speckle pattern interferometry have been successful for moderate to high stress levels. The method uses an infrared laser for relieving stress in a small spot. A dab on temperature indicating paint is applied to the spot and a specklegram of the spot and the surrounding area is captured. The paint is then heated with a laser until it melts. The heat is transferred from the paint into the metal resulting in a small amount of localized stress relief as the yield stress of the material drops below the stress levels surrounding the spot. Once the spot and area around it have cooled a second speckle-gram is captured and the images are processed to determine the in-plane strain. The amount of stress relief depends on the melting temperature of the paint since yield stress is a function of temperature. The measurement of local stress relief by heating is subject to limitations that result from thermal expansion competing with the reduction in yield stress of the spot at the elevated temperature. That is, as the spot is heated it tends to temporarily reduce the stress in the region surrounding the spot as it expands into this surrounding region. This limits the amount of stress relief that can occur. This can be overcome to some extent by using higher temperature paints, which in turn lowers the yield stress in the heated spot. At some point, however, the thermal expansion overtakes the surrounding stress field and can even drive it into compression

  17. The Measurement of Residual Stresses by X-Ray Diffraction Techniques

    DTIC Science & Technology

    1978-09-26

    dimensional stability, stress corrosion cracking and fatigue has been recognized for many years, but the actual extent of these stresses and their specific...technique has also been applied to the problem of stress corrosion cracking (Kawai and Takizawa, 1974; Cathcart, 1976; Cheng and Ellingson, 1976) and...presence of these residual stresses affects dimensional stability, the kinetics of stres corrosion cracking and the fatigue performance of a component. It

  18. Residual stresses in welded plates

    NASA Technical Reports Server (NTRS)

    Bernstein, Edward L.

    1994-01-01

    The purpose of this project was to develop a simple model which could be used to study residual stress. The mechanism that results in residual stresses in the welding process starts with the deposition of molten weld metal which heats the immediately adjacent material. After solidification of weld material, normal thermal shrinkage is resisted by the adjacent, cooler material. When the thermal strain exceeds the elastic strain corresponding to the yield point stress, the stress level is limited by this value, which decreases with increasing temperature. Cooling then causes elastic unloading which is restrained by the adjoining material. Permanent plastic strain occurs, and tension is caused in the region immediately adjacent to the weld material. Compression arises in the metal farther from the weld in order to maintain overall static equilibrium. Subsequent repair welds may add to the level of residual stresses. The level of residual stress is related to the onset of fracture during welding. Thus, it is of great importance to be able to predict the level of residual stresses remaining after a weld procedure, and to determine the factors, such as weld speed, temperature, direction, and number of passes, which may affect the magnitude of remaining residual stress. It was hoped to use traditional analytical modeling techniques so that it would be easier to comprehend the effect of these variables on the resulting stress. This approach was chosen in place of finite element methods so as to facilitate the understanding of the physical processes. The accuracy of the results was checked with some existing experimental studies giving residual stress levels found from x-ray diffraction measurements.

  19. Experimental measurements of surface damage and residual stresses in micro-engineered plasma facing materials

    NASA Astrophysics Data System (ADS)

    Rivera, David; Wirz, Richard E.; Ghoniem, Nasr M.

    2017-04-01

    The thermomechanical damage and residual stresses in plasma-facing materials operating at high heat flux are experimentally investigated. Materials with micro-surfaces are found to be more resilient, when exposed to cyclic high heat flux generated by an arc-jet plasma. An experimental facility, dedicated to High Energy Flux Testing (HEFTY), is developed for testing cyclic heat flux in excess of 10 MW/m2. We show that plastic deformation and subsequent fracture of the surface can be controlled by sample cooling. We demonstrate that W surfaces with micro-pillar type surface architecture have significantly reduced residual thermal stresses after plasma exposure, as compared to those with flat surfaces. X-ray diffraction (XRD) spectra of the W-(110) peak reveal that broadening of the Full Width at Half Maximum (FWHM) for micro-engineered samples is substantially smaller than corresponding flat surfaces. Spectral shifts of XRD signals indicate that residual stresses due to plasma exposure of micro-engineered surfaces build up in the first few cycles of exposure. Subsequent cyclic plasma heat loading is shown to anneal out most of the built-up residual stresses in micro-engineered surfaces. These findings are consistent with relaxation of residual thermal stresses in surfaces with micro-engineered features. The initial residual stress state of highly polished flat W samples is compressive (≈ -1.3 GPa). After exposure to 50 plasma cycles, the surface stress relaxes to -1.0 GPa. Micro-engineered samples exposed to the same thermal cycling show that the initial residual stress state is compressive at (- 250 MPa), and remains largely unchanged after plasma exposure.

  20. ETP-0492, Measured Residual Stresses in CYL S/N 53 Fretted Area

    NASA Technical Reports Server (NTRS)

    Webster, Ronald L.

    1998-01-01

    This test report presents the results of a residual stress survey of the inner clevis leg of lightweight cylinder SIN 053 as described by ETP-0492. The intent of this testing was to evaluate the residual stresses that occur in and around the inner clevis leg at the capture feature contact zone during a normal flight cycle. Lightweight case cylinder segment IU50717, S/N L053 from Flight STS-27 exhibited fretting around the contact zone of the inner clevis leg and the capture feature of the field joint. Post flight inspection revealed several large fitting pits on the inside of the inner clevis leg. This cylinder was assigned for both residual stress and metallurgical evaluation. This report is concerned only with the residual so= evaluations. The effects of glass bead cleaning and fi=ing were evaluated using the x-ray diffraction method.

  1. Development of Laser Ultrasonic Device for Residual Stress Measurement in Welded Structures

    SciTech Connect

    Subudhi, Manomohan

    2009-03-31

    A CRADA project was performed between BNL and SpectraQuest, Inc. of Richmond, Virginia under the auspices of IPP with the DOE support. The purpose was to jointly support Prokhorov General Physics Institute (GPI), Russian Academy of Sciences of Russia to develop a prototype Laser Ultrasonic Impact Testing (LUIT) device which could be commercialized and marketed. The device is based on laser-generated ultrasonic waves and can be used for measuring residual stresses in welded structures using a nondestructive technique. The work was performed from October 1, 2003 to September 30, 2009. The project resulted in development and validation of a prototype LUIT device. GPI - BNL – SpectraQuest partnership developed the LUIT device to the point where it could be commercialized and marketed for the special applications in the manufacturing field.

  2. RAPID COMMUNICATION: Measurement of residual stresses around Vickers indentations in a ruby crystal using a Raman luminescence microscope

    NASA Astrophysics Data System (ADS)

    Banini, G. K.; Chaudhri, M. M.; Smith, T.; Hayward, I. P.

    2001-11-01

    A Raman luminescence microscope has been used to determine the residual stresses around Vickers diamond indentations in a relatively large, well-polished, R-cut (10 bar 1 2) ruby single crystal. The principle of the method is based on the fact that the frequencies of the luminescence R lines of the ruby shift in a systematic manner with applied stress. It is shown that the hydrostatic component of the residual stress around a 25 N Vickers indentation can be as high as about 2 GPa, and that its magnitude decreases as A/r3, where r is the distance from the centre of indentation and A is a constant. These measurements are shown to be in qualitative agreement with the predictions of the current analytical models, although the magnitudes of the measured residual stresses are an order of magnitude smaller than those predicted by theory. Possible reasons for these differences are discussed.

  3. Comparison of measured temperatures, thermal stresses and creep residues with predictions on a built-up titanium structure

    NASA Technical Reports Server (NTRS)

    Jenkins, Jerald M.

    1987-01-01

    Temperature, thermal stresses, and residual creep stresses were studied by comparing laboratory values measured on a built-up titanium structure with values calculated from finite-element models. Several such models were used to examine the relationship between computational thermal stresses and thermal stresses measured on a built-up structure. Element suitability, element density, and computational temperature discrepancies were studied to determine their impact on measured and calculated thermal stress. The optimum number of elements is established from a balance between element density and suitable safety margins, such that the answer is acceptably safe yet is economical from a computational viewpoint. It is noted that situations exist where relatively small excursions of calculated temperatures from measured values result in far more than proportional increases in thermal stress values. Measured residual stresses due to creep significantly exceeded the values computed by the piecewise linear elastic strain analogy approach. The most important element in the computation is the correct definition of the creep law. Computational methodology advances in predicting residual stresses due to creep require significantly more viscoelastic material characterization.

  4. Nondestructive measurement and analysis of residual stress in and around welds--A state of the art survey

    SciTech Connect

    Not Available

    1993-07-01

    One objective of mechanical design of welded fabrications is to compensate loads by stresses which the materials used in structural components can accommodate. Beside these load-induced stresses, residual stresses also have to be considered. These residual stresses are built up during weld pool cooling. All welded structures therefore have residual stresses, which can be relieved by heat treatment to below the yield-stress level at the annealing temperature. If not fully relieved, their presence can accelerate corrosion and corrosive cracking of welds. Quality assurance of welded structures needs tools for quantitative nondestructive analysis of stress states. The only nondestructive technique specifically developed for measurement and analysis of stress states is x-ray diffraction. Special devices for application under industrial or on-site environments have been developed and are extensively used. This type of measurement can be time-consuming, depending on the equipment, and has practical limitations. Moreover the penetration of x-rays into metals is small, in the order of 30 microns, and the measurements can be affected by other surface-related disturbance caused by machining and surface finishing. In the last ten years extensive research and development has been done to develop stress-analyzing techniques of a typical ndt-style,'' i.e., the use of a probe manipulated by hand or a manipulator, together with portable equipment. The present state of development of such an approach and the most important results obtained up to now are described in the following article.

  5. Hall coefficient measurement for residual stress assessment in precipitation hardened IN718 nickel-base superalloy

    NASA Astrophysics Data System (ADS)

    Velicheti, Dheeraj; Nagy, Peter B.; Hassan, Waled

    2017-02-01

    We investigated the feasibility of residual stress assessment based on Hall coefficient measurements in precipitation hardened IN718 nickel-base superalloy. As a first step, we studied the influence of microstructural variations on the galvanomagnetic properties of IN718 nickel-base superalloy. We found that the Hall coefficient of IN718 increases from ≈ 8.0×10-11 m3/C in its fully annealed state of 15 HRC Rockwell hardness to ≈ 9.4×10-11 m3/C in its fully hardened state of 45 HRC. We also studied the influence of cold work, i.e., plastic deformation, at room temperature and found that cold work had negligible effect on the Hall coefficient of fully annealed IN718, but significantly reduced it in hardened states of the material. For example, measurements conducted on fully hardened IN718 specimens showed that the Hall coefficient decreased more or less linearly with cold work from its peak value of ≈ 9.4×10-11 m3/C in its intact state to ≈ 9.0×10-11 m3/C in its most deformed state of 22% plastic strain. We also studied the influence of applied stress and found that elastic strain significantly increases the Hall coefficient of IN718 regardless of the state of hardening. The relative sensitivity of the Hall coefficient to elastic strain was measured as a unitless gauge factor K that is defined as the ratio of the relative change of the Hall coefficient ΔRH/RH divided by the axial strain ɛ = σ/E, where σ is the applied uniaxial stress and E is the Young's modulus of the material. We determined that the galvanomagnetic gauge factor of IN718 is κ ≈ 2.6 - 2.9 depending on the hardness level. Besides the fairly high value of the gauge factor, it is important that it is positive, which means that compressive stress in surface-treated components decreases the Hall coefficient in a similar way as plastic deformation does, therefore the unfortunate cancellation that occurs in fully hardened IN718 in the case of electric conductivity measurements will not

  6. On the use of the hole-drilling technique for residual stress measurements in thin plates

    NASA Technical Reports Server (NTRS)

    Hampton, R. W.; Nelson, D. V.

    1992-01-01

    The strain gage blind hole-drilling technique may be used to determine residual stresses at and below the surface of components. In this paper, the hole-drilling analysis methodology for thick plates is reviewed, and experimental data are used to evaluate the methodology and to assess its applicability to thin plates. Data on the effects of gage pattern, surface preparation, hole spacing, hole eccentricity, and stress level are also presented.

  7. Quenching and Cold-Work Residual Stresses in Aluminum Hand Forgings : Contour Method Measurement and FEM Prediction

    SciTech Connect

    Prime, M. B.; Newborn, M. A.; Balog, J. A.

    2003-01-01

    The cold-compression stress relief process used to reduce the quench-induced stresses in high-strength aerospace aluminum alloy forgings does not fully relieve the stresses. This study measured and predicted the residual stress in 7050-T74 (solution heat treated, quenched, and artificially overaged) and 7050-T7452 (cold compressed prior to aging) hand forgings. The manufacturing process was simulated by finite element analysis. First, a thermal analysis simulated the quench using appropriate thermal boundary conditions and temperature dependent material properties. Second, a structural analysis used the thermal history and a temperature and strain-rate dependent constitutive model to predict the stresses after quenching. Third, the structural analysis was continued to simulate the multiple cold compressions of the stress relief process. Experimentally, the residual stresses in the forgings were mapped using the contour method, which involved cutting the forgings using wire EDM and then measuring the contour of the cut surface using a CMM. Multiple cuts were used to map different stress components. The results show a spatially periodic variation of stresses that results from the periodic nature of the cold work stress relief process. The results compare favorably with the finite element prediction of the stresses.

  8. Measurement of residual stresses in deposited films of SOFC component materials

    SciTech Connect

    Kato, T.; Momma, A.; Nagata, S.; Kasuga, Y.

    1996-12-31

    The stress induced in Solid oxide fuel cells (SOFC)s has important influence on the lifetime of SOFC. But the data on stress in SOFC and mechanical properties of SOW component materials have not been accumulated enough to manufacture SOFC. Especially, the data of La{sub 1-x}Sr{sub x}MnO{sub 3} cathode and La{sub 1-x}Sr{sub x}CrO{sub 3} interconnection have been extremely limited. We have estimated numerically the dependences of residual stress in SOFC on the material properties, the cell structure and the fabrication temperatures of the components, but these unknown factors have caused obstruction to simulate the accurate behavior of residual stress. Therefore, the residual stresses in deposited La{sub 1-x}Sr{sub x}MnO{sub 3} and La{sub 1-x}Sr{sub x}CrO{sub 3} films are researched by the observation of the bending behavior of the substrate strips. The films of SOFC component materials were prepared by the RF sputtering method, because: (1) It can fabricate dense films of poor sinterable material such as La{sub 1-x}Sr{sub x}CrO{sub 3} compared with sintering or plasma spray method. (2) For the complicated material such as perovskite materials, the difference between the composition of a film and that of a target material is generally small. (3) It can fabricate a thick ceramics film by improving of the deposition rate. For example, Al{sub 2}O{sub 3} thick films of 50{mu}m can be fabricated with the deposition rate of approximately 5{mu}m/h industrially. In this paper, the dependence of residual stress on the deposition conditions is defined and mechanical properties of these materials are estimated from the results of the experiments.

  9. Measuring residual stress of anisotropic thin film by fast Fourier transform.

    PubMed

    Tien, Chuen-Lin; Zeng, Hung-Da

    2010-08-02

    A new method for the measurement of anisotropic stress in thin films based on 2-D fast Fourier transform (FFT) is presented. A modified Twyman-Green interferometer was used for surface topography measurement. A fringe normalization technique was also used to improve the phase extraction technique efficiently. The measurement of anisotropic stress in obliquely deposited MgF(2) thin film was demonstrated.

  10. Optical loss and residual stress measurement of infrared chalcogenide glasses and analysis on its influencing factors

    NASA Astrophysics Data System (ADS)

    Song, Baoan; Yang, Yan; Jia, Zhitai; Chen, Feifei; Lin, Changgui; Dai, Shixun; Wang, Xunsi; Shen, Xiang; Xu, Tiefeng; Nie, Qiuhua

    2013-06-01

    Chalcogenide glasses (ChGs) have a relatively small temperature coefficient of refractive index, broad transmission range from almost visible to mid-infrared. It is suitable for precision molding. With the help of above mentioned merits, ChGs have a vast reservoir of value in the field of military and civilian infrared imaging. However, the internal defects of ChGs are caused by melting, cool-demoulding and annealing in a high vacuumed ampoule. The defects include the optical inhomogeneity, chemical inhomogeneity and built-in stress which trouble the homogeneity of ChGs and directly affect the imaging quality of infrared imaging devices. The detection and control of internal defects is a key technique. In this paper the platform for testing, characterization and evaluation of the inhomogeneity of ChGs will be designed and built. The appropriate testing and evaluation criteria of inhomogeneity during the preparation procedure of ChGs in the vacuumed ampoule will be studied. The transmittance of ChGs sample is measured repeatedly. The factor of internal multple reflection in ChGs sample is analysed and discussed. Analysis shows that the mean transmissivity of ChGs sample (Ge28Sb12Se60) with thick of 1 cm is approximately 66% in 8 to 11 microns. The loss is less than 2.40%/cm. The optical path difference (OPD) caused by residual stress in ChGs sample is less than 5.2 nm/cm. The results will provide a technical support to optimize the ChGs preparation process and improve the ChGs homogeneity.

  11. Residual Stress Measurement and Calibration for A7N01 Aluminum Alloy Welded Joints by Using Longitudinal Critically Refracted ( LCR) Wave Transmission Method

    NASA Astrophysics Data System (ADS)

    Zhu, Qimeng; Chen, Jia; Gou, Guoqing; Chen, Hui; Li, Peng; Gao, W.

    2016-10-01

    Residual stress measurement and control are highly important for the safety of structures of high-speed trains, which is critical for the structure design. The longitudinal critically refracted wave technology is the most widely used method in measuring residual stress with ultrasonic method, but its accuracy is strongly related to the test parameters, namely the flight time at the free-stress condition ( t 0), stress coefficient ( K), and initial stress (σ0) of the measured materials. The difference of microstructure in the weld zone, heat affected zone, and base metal (BM) results in the divergence of experimental parameters. However, the majority of researchers use the BM parameters to determine the residual stress in other zones and ignore the initial stress (σ0) in calibration samples. Therefore, the measured residual stress in different zones is often high in errors and may result in the miscalculation of the safe design of important structures. A serious problem in the ultrasonic estimation of residual stresses requires separation between the microstructure and the acoustoelastic effects. In this paper, the effects of initial stress and microstructure on stress coefficient K and flight time t 0 at free-stress conditions have been studied. The residual stress with or without different corrections was investigated. The results indicated that the residual stresses obtained with correction are more accurate for structure design.

  12. Measurement of residual stress fields in FHPP welding: a comparison between DSPI combined with hole-drilling and neutron diffraction

    NASA Astrophysics Data System (ADS)

    Viotti, Matias R.; Albertazzi, Armando; Staron, Peter; Pisa, Marcelo

    2013-04-01

    This paper shows a portable device to measure mainly residual stress fields outside the optical bench. This system combines the traditional hole drilling technique with Digital Speckle Pattern Interferometry. The novel feature of this device is the high degree of compaction since only one base supports simultaneously the measurement module and the hole-drilling device. The portable device allows the measurement of non-uniform residual stresses in accordance with the ASTM standard. In oil and gas offshore industries, alternative welding procedures among them, the friction hydro pillar processing (FHPP) is highlighted and nowadays is an important maintenance tool since it has the capability to produce structure repairs without risk of explosions. In this process a hole is drilled and filled with a consumable rod of the same material. The rod, which could be cylindrical or conical, is rotated and pressed against the hole, leading to frictional heating. In order to assess features about the residual stress distribution generated by the weld into the rod as well as into the base material around the rod, welded samples were evaluated by neutron diffraction and by the hole drilling technique having a comparison between them. For the hole drilling technique some layers were removed by using electrical discharge machining (EDM) after diffraction measurements in order to assess the bulk stress distribution. Results have shown a good agreement between techniques.

  13. Determination of calibration constants for the hole-drilling residual stress measurement technique applied to orthotropic composites. II - Experimental evaluations

    NASA Technical Reports Server (NTRS)

    Prasad, C. B.; Prabhakaran, R.; Tompkins, S.

    1987-01-01

    The first step in the extension of the semidestructive hole-drilling technique for residual stress measurement to orthotropic composite materials is the determination of the three calibration constants. Attention is presently given to an experimental determination of these calibration constants for a highly orthotropic, unidirectionally-reinforced graphite fiber-reinforced polyimide composite. A comparison of the measured values with theoretically obtained ones shows agreement to be good, in view of the many possible sources of experimental variation.

  14. Residual stress relaxation measurements across interfaces at macro-and micro-scales using slitting and DIC

    NASA Astrophysics Data System (ADS)

    Blair, A.; Daynes, N.; Hamilton, D.; Horne, G.; Heard, P. J.; Hodgson, D. Z. L.; Scott, T. B.; Shterenlikht, A.

    2009-08-01

    In this paper digital image correlation is used to measure relaxation of residual stresses across an interface. On the macro scale the method is applied to a tri-layer bonded aluminium sample, where the middle layer is in tension and the top and the bottom layers are in compression. High contrast speckle pattern was sprayed onto the surface. The relaxation was done with the slitting saw. Three dimensional image correlation was used. On the micro scale the technique was applied to a heat treated large grain brass loaded in tension. Mechanical and electro polishing was used for surface preparation. A focused ion beam was used for slitting across a grain boundary and for imaging. Grain orientation was measured using electron back-scattering diffraction. Two dimensional image correlation was employed. In all macro- and micro-scale experiments the range of measured relaxation was sub-pixel, almost at the limit of the resolution of the image correlation algorithms. In the macro-scale experiments, the limiting factor was low residual stress, due to low shear strength of the Araldite glue used for bonding. Finite element simulation of the relaxation agreed only qualitatively with the experimental results at both size scales. The methodology is intended for use with inverse methods, i.e. the measured relaxation is applied as the boundary conditions to an appropriate FE model which produces stresses equal to the relaxed residual stresses, but with opposite sign. The main conclusion is that the digital image correlation method could be used to measure relaxation caused by slitting in heterogeneous materials and structures at both macro- and micro-scales. However, the repeatability of the techniques needs to be improved before residual stresses can be determined confidently. Acknowledgments The authors gratefully acknowledge Airbus UK for provision of materials. They thank Dr Richard Burguete, Airbus UK, and Prof Peter Flewitt, Department of Physics, University of Bristol, for

  15. Determination of calibration constants for the hole-drilling residual stress measurement technique applied to orthotropic composites. I - Theoretical considerations

    NASA Technical Reports Server (NTRS)

    Prasad, C. B.; Prabhakaran, R.; Tompkins, S.

    1987-01-01

    The hole-drilling technique for the measurement of residual stresses using electrical resistance strain gages has been widely used for isotropic materials and has been adopted by the ASTM as a standard method. For thin isotropic plates, with a hole drilled through the thickness, the idealized hole-drilling calibration constants are obtained by making use of the well-known Kirsch's solution. In this paper, an analogous attempt is made to theoretically determine the three idealized hole-drilling calibration constants for thin orthotropic materials by employing Savin's (1961) complex stress function approach.

  16. Laser sheet scattered light method for industrial measurement of thickness residual stress distribution in flat tempered glass

    NASA Astrophysics Data System (ADS)

    Castellini, P.; Stroppa, L.; Paone, N.

    2012-05-01

    The paper presents the laser sheet scattered light technique, a fast optical non contact method for measuring internal stress distribution over a cross section of flat glass specimens, designed for closed loop control of glass tempering furnaces. The technique is an evolution of the scattered light method for flat glass residual stress analysis and allows a full thickness stress profile to be measured with a single shot acquisition across a glass plate without any contact. A linearly polarized laser sheet, shaped into a thin plane of parallel light beams, enters orthogonally to the side of the flat glass illuminating its full thickness. Light sheet is orthogonal to the glass surface and travels parallel to it. Stress induced birefringence through the glass affects light polarization, thus scattered light intensity detected at 90° with respect to the polarization of the incident light appears spatially modulated in intensity. A camera aligned orthogonal to the laser light polarization collects an image of fringes whose shape is digitally analyzed to measure the thickness stress state. The paper describes the development of this technique by recalling the scattered light method, then describing its automation by scanning a collimated beam across the glass thickness and finally by showing that the scan method can be substituted by the light sheet method. Light sheet method provides a full field non contact stress measurement across the glass thickness, thus allowing for a fast inspection method, suitable for industrial use. Flat glass items for industrial use have bevelled edges; this does not allow measurements close to glass surface. To solve this limit, experimental data are extrapolated by a symmetrical polynomial fitting and imposing a zero integral to the stress profile. Results on surface stress measured by the laser sheet scattered method are in agreement with those of the automated light scattered method and show a fair agreement with measurement by an

  17. Confocal detection of Rayleigh scattering for residual stress measurement in chemically tempered glass

    NASA Astrophysics Data System (ADS)

    Hödemann, S.; Möls, P.; Kiisk, V.; Murata, T.; Saar, R.; Kikas, J.

    2015-12-01

    A new optical method is presented for evaluation of the stress profile in chemically tempered (chemically strengthened) glass based on confocal detection of scattered laser beam. Theoretically, a lateral resolution of 0.2 μm and a depth resolution of 0.6 μm could be achieved by using a confocal microscope with high-NA immersion objective. The stress profile in the 250 μm thick surface layer of chemically tempered lithium aluminosilicate glass was measured with a high spatial resolution to illustrate the capability of the method. The confocal method is validated using transmission photoelastic and Na+ ion concentration profile measurement. Compositional influence on the stress-optic coefficient is calculated and discussed. Our method opens up new possibilities for three-dimensional scattered light tomography of mechanical imaging in birefringent materials.

  18. Confocal detection of Rayleigh scattering for residual stress measurement in chemically tempered glass

    SciTech Connect

    Hödemann, S. Möls, P.; Kiisk, V.; Saar, R.; Kikas, J.; Murata, T.

    2015-12-28

    A new optical method is presented for evaluation of the stress profile in chemically tempered (chemically strengthened) glass based on confocal detection of scattered laser beam. Theoretically, a lateral resolution of 0.2 μm and a depth resolution of 0.6 μm could be achieved by using a confocal microscope with high-NA immersion objective. The stress profile in the 250 μm thick surface layer of chemically tempered lithium aluminosilicate glass was measured with a high spatial resolution to illustrate the capability of the method. The confocal method is validated using transmission photoelastic and Na{sup +} ion concentration profile measurement. Compositional influence on the stress-optic coefficient is calculated and discussed. Our method opens up new possibilities for three-dimensional scattered light tomography of mechanical imaging in birefringent materials.

  19. Systematic Review of Uit Parameters on Residual Stresses of Sensitized AA5456 and Field Based Residual Stress Measurements for Predicting and Mitigating Stress Corrosion Cracking

    DTIC Science & Technology

    2014-03-01

    68]. This process uses a portable, high-speed rotary tool with a series of silicon carbide ( SiC ) abrasive discs and diamond impregnated polishing...exposure technique SCC stress corrosion cracking SEOP standard and emergency operating procedures SiC silica carbide SPD severe plastic...UIT surface. Metallographic polishing was performed using silicon carbide grit papers to a 4,000 grit and diamond polishing down to a one micron

  20. A flexible method for residual stress measurement of spray coated layers by laser made hole drilling and SLM based beam steering

    NASA Astrophysics Data System (ADS)

    Osten, W.; Pedrini, G.; Weidmann, P.; Gadow, R.

    2015-08-01

    A minimum invasive but high resolution method for residual stress analysis of ceramic coatings made by thermal spraycoating using a pulsed laser for flexible hole drilling is described. The residual stresses are retrieved by applying the measured surface data for a model-based reconstruction procedure. While the 3D deformations and the profile of the machined area are measured with digital holography, the residual stresses are calculated by FE analysis. To improve the sensitivity of the method, a SLM is applied to control the distribution and the shape of the holes. The paper presents the complete measurement and reconstruction procedure and discusses the advantages and challenges of the new technology.

  1. Neutron-diffraction measurement of residual stresses in Al-Cu cold-cut welding

    NASA Astrophysics Data System (ADS)

    Fiori, F.; Marcantoni, M.

    Usually, when it is necessary to join different materials with a large difference in their melting points, welding should be avoided. To overcome this problem we designed and built a device to obtain cold-cut welding, which is able to strongly decrease oxidation problems of the surfaces to be welded. Thanks to this device it is possible to achieve good joining between different pairs of materials (Al-Ti, Cu-Al, Cu-Al alloys) without reaching the material melting point. The mechanical and microstructural characterisation of the joining and the validation of its quality were obtained using several experimental methods. In particular, in this work neutron-diffraction experiments for the evaluation of residual stresses in Cu-Al junctions are described, carried out at the G5.2 diffractometer of LLB, Saclay. Neutron-diffraction results are presented and related to other experimental tests such as microstructural characterisation (through optical and scanning electron microscopy) and mechanical characterisation (tensile-strength tests) of the welded interface.

  2. Axial residual stresses in boron fibers

    NASA Technical Reports Server (NTRS)

    Behrendt, D. R.

    1978-01-01

    The axial residual stress distribution as a function of radius was determined from the fiber surface to the core including the average residual stress in the core. Such measurements on boron on tungsten (B/W) fibers show that the residual stresses for 102, 142, 203, and 366 micron diameter fibers were similar, being compressive at the surface and changing monotonically to a region of tensile within the boron. At approximately 25 percent of the original radius, the stress reaches a maximum tensile stress of about 860 mn/sq.m and then decreases to a compressive stress near the tungsten boride core. Data were presented for 203 micron diameter B/W fibers that show annealing above 900 C reduces the residual stresses. A comparison between 102 micron diameter B/W and boron on carbon (b/C) shows that the residual stresses were similar in the outer regions of the fibers, but that large differences near and in the core were observed. The effects of these residual stresses on the fracture of boron fibers were discussed.

  3. Residual Stress Analysis in Thick Uranium Films

    SciTech Connect

    Hodge, A M; Foreman, R J; Gallegos, G F

    2004-12-06

    Residual stress analysis was performed on thick, 1.0 to 25 {micro}m, depleted Uranium (DU) films deposited on an Al substrate by magnetron sputtering. Two distinct characterization techniques were used to measure substrate curvature before and after deposition. Stress evaluation was performed using the Benabdi/Roche equation, which is based on beam theory of a bi-layer material. The residual stress evolution was studied as a function of coating thickness and applied negative bias voltage (0-300V). The stresses developed were always compressive; however, increasing the coating thickness and applying a bias voltage presented a trend towards more tensile stresses and thus an overall reduction of residual stresses.

  4. Residual Stresses in Ground Steels.

    DTIC Science & Technology

    1979-06-13

    stress near the surface can be lower. The level of residual stress is also strongly affected by carbon,’3 which influences the microplastic behaviour of...1966, Vol. 14, 99-104. 14. C. 3. )4cMahon: “ Microplastic Behaviour in Iron” in Mv. in Mater . S d . Res., Vol. 2, 121-140, Interscience, New York

  5. High energy X-ray diffraction measurement of residual stresses in a monolithic aluminum clad uranium–10 wt% molybdenum fuel plate assembly

    SciTech Connect

    D. W. Brown; M. A. Okuniewski; J. D. Almer; L. Balogh; B. Clausen; J. S. Okasinski; B. H. Rabin

    2013-10-01

    Residual stresses are expected in monolithic, aluminum clad uranium 10 wt% molybdenum (U–10Mo) nuclear fuel plates because of the large mismatch in thermal expansion between the two bonded materials. The full residual stress tensor of the U–10Mo foil in a fuel plate assembly was mapped with 0.1 mm resolution using high-energy (86 keV) X-ray diffraction. The in-plane stresses in the U–10Mo foil are strongly compressive, roughly -250 MPa in the longitudinal direction and -140 MPa in the transverse direction near the center of the fuel foil. The normal component of the stress is weakly compressive near the center of the foil and tensile near the corner. The disparity in the residual stress between the two in-plane directions far from the edges and the tensile normal stress suggest that plastic deformation in the aluminum cladding during fabrication by hot isostatic pressing also contributes to the residual stress field. A tensile in-plane residual stress is presumed to be present in the aluminum cladding to balance the large in-plane compressive stresses in the U–10Mo fuel foil, but cannot be directly measured with the current technique due to large grain size.

  6. PUFF TOO: a residual stress experiment

    SciTech Connect

    Smith, C.W.

    1980-04-01

    Following the passage of the dynamic effects in a contained explosive detonation, there remains a strong compressive stress field in the material about the cavity. In this experiment, a 454-kg (1000 lb) sphere of high explosive was detonated in saturated ashfall tuff. Instrumentation measured peak stresses over the range of 0.1 to 6.0 GPa (1 to 6 kbar) and the complete stress-time waveform, including the so-called residual stress, at the 0.1 GPa (1 kbar) peak stress range. Mineback revealed detonation-induced fractures and fractures induced by postevent work.

  7. Residual stress characterization for laminated composites

    NASA Astrophysics Data System (ADS)

    Liu, Shao-Chun

    With increasing applications of advanced laminated composites, process-induced residual stress has drawn more and more attention in recent years. Efforts have been devoted to understanding residual stress both quantitatively and qualitatively. In the current study, a novel technique called the Cure Referencing Method was developed which has the capability for measuring the residual stress on the symmetric laminated composite plates. It can also differentiate residual stress into two components: one is due to the mismatch of the coefficient of thermal expansion, the other is caused by the matrix chemical curing shrinkage. The chemical curing shrinkage of the polymer matrix was investigated in further detail. A technique was developed to measure the post-gel chemical curing shrinkage which is the portion of curing shrinkage that really induces the residual stress in the polymer matrix composites. Time-dependent material property is another issue associated with polymer matrix composite materials. The data of several short-term tensile creep tests run at different temperature were used to construct a linear viscoelastic: model for describing the behavior of the composites over a long period of time. It was found that physical aging of the polymer matrix needs to be taken into account in order to have a more accurate representation of the long-term behavior. A fair agreement was obtained between the result of the long-term creep test and the master curve constructed from several momentary creep tests.

  8. Mechanically induced residual stresses: Modelling and characterisation

    NASA Astrophysics Data System (ADS)

    Stranart, Jean-Claude E.

    Accurate characterisation of residual stress represents a major challenge to the engineering community. This is because it is difficult to validate the measurement and the accuracy is doubtful. It is with this in mind that the current research program concerning the characterisation of mechanically induced residual stresses was undertaken. Specifically, the cold expansion of fastener holes and the shot peening treatment of aerospace alloys, aluminium 7075 and titanium Ti-6Al-4V, are considered. The objective of this study is to characterise residual stresses resulting from cold working using three powerful techniques. These are: (i) theoretical using three dimensional non-linear finite element modelling, (ii) semi-destructive using a modified incremental hole drilling technique and (iii) nondestructive using a newly developed guided wave method supplemented by traditional C-scan measurements. The three dimensional finite element results of both simultaneous and sequential cold expansion of two fastener holes revealed the importance of the separation distance, the expansion level and the loading history upon the development and growth of the plastic zone and unloading residual stresses. It further showed that the commonly adopted two dimensional finite element models are inaccurate and incapable of predicting these residual stresses. Similarly, the dynamic elasto-plastic finite element studies of shot peening showed that the depth of the compressed layer, surface and sub-surface residual stresses are significantly influenced by the shot characteristics. Furthermore, the results reveal that the separation distance between two simultaneously impacting shots governs the plastic zone development and its growth. In the semi-destructive incremental hole drilling technique, the accuracy of the newly developed calibration coefficients and measurement techniques were verified with a known stress field and the method was used to measure peening residual stresses. Unlike

  9. RESIDUAL STRESSES IN 3013 CONTAINERS

    SciTech Connect

    Mickalonis, J.; Dunn, K.

    2009-11-10

    The DOE Complex is packaging plutonium-bearing materials for storage and eventual disposition or disposal. The materials are handled according to the DOE-STD-3013 which outlines general requirements for stabilization, packaging and long-term storage. The storage vessels for the plutonium-bearing materials are termed 3013 containers. Stress corrosion cracking has been identified as a potential container degradation mode and this work determined that the residual stresses in the containers are sufficient to support such cracking. Sections of the 3013 outer, inner, and convenience containers, in both the as-fabricated condition and the closure welded condition, were evaluated per ASTM standard G-36. The standard requires exposure to a boiling magnesium chloride solution, which is an aggressive testing solution. Tests in a less aggressive 40% calcium chloride solution were also conducted. These tests were used to reveal the relative stress corrosion cracking susceptibility of the as fabricated 3013 containers. Significant cracking was observed in all containers in areas near welds and transitions in the container diameter. Stress corrosion cracks developed in both the lid and the body of gas tungsten arc welded and laser closure welded containers. The development of stress corrosion cracks in the as-fabricated and in the closure welded container samples demonstrates that the residual stresses in the 3013 containers are sufficient to support stress corrosion cracking if the environmental conditions inside the containers do not preclude the cracking process.

  10. FEA predictions of residual stress in stainless steel compared to neutron and x-ray diffraction measurements. [Finite element analysis

    SciTech Connect

    Flower, E.C.; MacEwen, S.R.; Holden, T.M.

    1987-05-01

    Residual stresses in a body arise from nonuniform plastic deformation and continue to be an important consideration in the design and the fabrication of metal components. The finite element method offers a potentially powerful tool for predicting these stresses. However, it is important to first verify this method through careful analysis and experimentation. This paper describes experiments using neutron and x-ray diffraction to provide quantitative data to compare to finite element analysis predictions of deformation induced residual stress in a plane stress austenitic stainless steel ring. Good agreement was found between the experimental results and the numerical predictions. Effects of the formulation of the finite element model on the analysis, constitutive parameters and effects of machining damage in the experiments are addressed.

  11. Anomalies in X-Ray Residual Stress Measurements in Cold-Rolled Steels

    DTIC Science & Technology

    1979-09-07

    and A s2 (hkl) as follows: (21 ) rll( hkj ) - r 2 2 (hkl) = sl(hkL) [1a] r 33 (hkA) = Sl( hkj ) + J s2 ( hkj ) [7b] rl2 (hkA) = rl3 (hkL) = r23 (hkt) = 0 𔄁c...the axes of the specimen, Pi. and the natural axes of the texture Bj. 2. An hkj reflection is chosen to be measured. 3. All planes in its form and the...utilize measured values of the elastic caistants sl(hkL) and I s2( hkj ). From Eq. 11 it is clear that these values can be obtained by elastically loading

  12. THE CONTOUR METHOD: SIMPLE 2-D MAPPING OF RESIDUAL STRESSES

    SciTech Connect

    M. PRIME; A. GONZALES

    2000-06-01

    We present an entirely new method for measuring residual stress that is extremely simple to apply yet more powerful than existing techniques. In this method, a part is carefully cut in two. The contour of the resulting new surface is measured to determine the displacements normal to the surface caused by the release of the residual stresses. Analytically, the opposite of these measured displacements are applied as boundary conditions to the surface in a finite element model. By Bueckner's superposition principle, this gives the original residual stresses normal to the plane of the cut. Unlike other relaxation methods for measuring residual stress, the measured data can be used to solve directly for the stresses without a tedious inversion technique. At the same time, an arbitrary two-dimensional variation in stresses can be determined. We demonstrate the method on a steel specimen with a known residual stress profile.

  13. Thermal residual stresses near the interface between plasma-sprayed hydroxyapatite coating and titanium substrate: finite element analysis and synchrotron radiation measurements.

    PubMed

    Cofino, B; Fogarassy, P; Millet, P; Lodini, A

    2004-07-01

    Plasma-sprayed hydroxyapatite (HA) coatings on titanium alloy are often used in prosthetic implants. The metallic substrate gives the implant good mechanical strength which is combined with good biocompatibility and osteointegration of the ceramic coating. However, the interface between the HA coating and titanium alloy substrate is an area of critical weakness when compared with the interlamellar cohesive strength of the HA coating structure. Knowledge of the stresses in materials near the interface seems to be an important step in understanding why failure occurs. Synchrotron radiation, using Beamline BM16 at the European Synchrotron Radiation Facility (Grenoble, France), has been used to determine local stresses near the interface, down to 10 microm in resolution, between a plasma-sprayed HA coating and a titanium alloy substrate. This experimental determination of residual stresses is compared with the results found by a finite element analysis modeling the thermal effects of the plasma-spraying process. Residual stresses have been found in deposited ceramic near the interface due to a thermal properties mismatch of the materials. If the plane stress state is assumed, meaning the perpendicular component of residual stress is ignored (sigma(z) = 0), then the synchrotron residual stress measurements should be interpreted as mainly compressive in the ceramic coating. This is in contradiction with the coefficient of thermal expansion mismatch; therefore, the simplified plane stresses assumption seems to be inappropriate for the deposited morphology characterized by pores and a network of microcracks. The detailed finite element analysis model, taking into account the real morphology of the coating and the real three-dimensional stress field distribution, allowed the estimation of sigma(z), leading to a more accurate interpretation of synchrotron measurements, which is validated by the experimental results.

  14. Grinding Induced Changes in Residual Stresses of Carburized Gears

    SciTech Connect

    Lemaster, Robert A; Boggs, Bryan L; Bunn, Jeffrey R; Hubbard, Camden R; Watkins, Thomas R

    2009-01-01

    This paper presents the results of a study performed to measure the change in residual stress that results from the finish grinding of carburized gears. Residual stresses were measured in five gears using the x-ray diffraction equipment in the Large Specimen Residual Stress Facility at Oak Ridge National Laboratory. Two of the gears were hobbed, carburized, quenched and tempered, but not finished. The remaining three gears were processed similarly, but were finish ground. The residual stresses were measured at 64 different locations on a tooth from each gear. Residual stresses were also measured at fewer points on other teeth to determine the tooth-to-tooth variation. Tooth profile measurements were made of the finished and unfinished gear samples. The results show a fairly uniform and constant compressive residual field in the nonfinished gears. There was a significant reduction in the average residual stress measured in the finished gears. Additionally, there was a significant increase in the variability of the residual stress that was introduced by the grinding process. Analysis of the data suggests a linear relationship between the change in average residual stress and the amount of material removed by the grinding process.

  15. Quantifying Residual Stresses by Means of Thermoelastic Stress Analysis

    NASA Technical Reports Server (NTRS)

    Gyekenyesi, Andrew L.; Baaklini, George Y.

    2001-01-01

    This study focused on the application of the Thermoelastic Stress Analysis (TSA) technique as a tool for assessing the residual stress state of structures. TSA is based on the fact that materials experience small temperature changes when compressed or expanded. When a structure is cyclically loaded, a surface temperature profile results which correlates to the surface stresses. The cyclic surface temperature is measured with an infrared camera. Traditionally, the amplitude of a TSA signal was theoretically defined to be linearly dependent on the cyclic stress amplitude. Recent studies have established that the temperature response is also dependent on the cyclic mean stress (i.e., the static stress state of the structure). In a previous study by the authors, it was shown that mean stresses significantly influenced the TSA results for titanium- and nickel-based alloys. This study continued the effort of accurate direct measurements of the mean stress effect by implementing various experimental modifications. In addition, a more in-depth analysis was conducted which involved analyzing the second harmonic of the temperature response. By obtaining the amplitudes of the first and second harmonics, the stress amplitude and the mean stress at a given point on a structure subjected to a cyclic load can be simultaneously obtained. The experimental results showed good agreement with the theoretical predictions for both the first and second harmonics of the temperature response. As a result, confidence was achieved concerning the ability to simultaneously obtain values for the static stress state as well as the cyclic stress amplitude of structures subjected to cyclic loads using the TSA technique. With continued research, it is now feasible to establish a protocol that would enable the monitoring of residual stresses in structures utilizing TSA.

  16. Residual stress and crack propagation in laminated composites

    SciTech Connect

    Yttergren, R.M.F.; Zeng, K.; Rowcliffe, D.J.

    1994-12-31

    Residual stress distributions in several laminated ceramic composites were measured by an indentation technique. The material included alumina-zirconia laminated composites, containing strong interfaces, and alumina-porcelain laminated composites with both weak and strong interfaces. The residual stress in these material originates from the mismatch of the thermal properties, differences in elastic properties, and different shrinkage of the laminates during sintering. An experimental technique is presented which gives a direct view of the residual stress state in the materials. Values of residual tensile stress are presented as a function of position relative to the interface in each material.

  17. Blocks and residual stresses in shaped sapphire single crystals

    NASA Astrophysics Data System (ADS)

    Krymov, V. M.; Nosov, Yu. G.; Bakholdin, S. I.; Maslov, V. N.; Shul‧pina, I. L.; Nikolaev, V. I.

    2017-01-01

    The formation of blocks and residual stresses in shaped sapphire crystals grown from the melt by the Stepanov method (EFG) has been studied. The probability of block formation is higher for the growth along the c axis compared to that grown in the a-axis direction. The distribution of residual stress in sapphire crystals of tubular, rectangular and round cross section was measured by the conoscopy method. It was found that the magnitude of the residual stress increases from the center to the periphery of the crystal and reaches up to about 20 MPa. Residual stress tensor components for solid round rod and tubular single crystals were determined by numerical integration.

  18. A review of residual stress analysis using thermoelastic techniques

    NASA Astrophysics Data System (ADS)

    Robinson, A. F.; Dulieu-Barton, J. M.; Quinn, S.; Burguete, R. L.

    2009-08-01

    Thermoelastic Stress Analysis (TSA) is a full-field technique for experimental stress analysis that is based on infra-red thermography. The technique has proved to be extremely effective for studying elastic stress fields and is now well established. It is based on the measurement of the temperature change that occurs as a result of a stress change. As residual stress is essentially a mean stress it is accepted that the linear form of the TSA relationship cannot be used to evaluate residual stresses. However, there are situations where this linear relationship is not valid or departures in material properties due to manufacturing procedures have enabled evaluations of residual stresses. The purpose of this paper is to review the current status of using a TSA based approach for the evaluation of residual stresses and to provide some examples of where promising results have been obtained.

  19. X-Ray Diffraction Residual Stress Analysis: One of the Few Advanced Physical Measuring Techniques That Have Established Themselves for Routine Application in Industry

    NASA Astrophysics Data System (ADS)

    Nierlich, Wolfgang; Gegner, Jürgen

    The conventional procedure of X-ray diffraction (XRD) residual stress measurement is improved by means of a modification of the beam path of the diffractometer and an iterative technique that includes a pre-analysis of the nearpeak line-profile. The achieved short measuring times of 5 and around 10 min per residual stress value and retained austenite content, respectively, serve as precondition for routine industrial applications over the last three decades within SKF. The line width represents a measure of material ageing within the lifetime cycle of a rolling bearing: calibration curves for the (near-) surface and the sub-surface failure mode are presented. Material response analysis permits differentiation of these failure modes and between low- and high-cycle fatigue.

  20. Lamination residual stresses in fiber composites

    NASA Technical Reports Server (NTRS)

    Daniel, I. M.; Liber, T.

    1975-01-01

    An experimental investigation was conducted to determine the magnitude of lamination residual stresses in angle-ply composites and to evaluate their effects on composite structural integrity. The materials investigated were boron/epoxy, boron/polyimide, graphite/low modulus epoxy, graphite/high modulus epoxy, graphite/polyimide and s-glass/epoxy. These materials were fully characterized. Static properties of laminates were also determined. Experimental techniques using embedded strain gages were developed and used to measure residual strains during curing. The extent of relaxation of lamination residual stresses was investigated. It was concluded that the degree of such relaxation is low. The behavior of angle-ply laminates subjected to thermal cycling, tensile load cycling, and combined thermal cycling with tensile load was investigated. In most cases these cycling programs did not have any measurable influence on residual strength and stiffness of the laminates. In the tensile load cycling tests, the graphite/polyimide shows the highest endurance with 10 million cycle runouts at loads up to 90 percent of the static strength.

  1. Residual stresses in polymer matrix composite laminates

    NASA Technical Reports Server (NTRS)

    Hahn, H. T.

    1976-01-01

    Residual stresses in composites are induced during fabrication and by environmental exposure. The theory formulated can describe the shrinkage commonly observed after a thermal expansion test. Comparison between the analysis and experimental data for laminates of various material systems indicates that the residual stress-free temperature can be lower than the curing temperature, depending on the curing process. Effects of residual stresses on ply failure including the acoustic emission characteristics are discussed.

  2. A finite element model for residual stress in repair welds

    SciTech Connect

    Feng, Z.; Wang, X.L.; Spooner, S.; Goodwin, G.M.; Maziasz, P.J.; Hubbard, C.R.; Zacharia, T.

    1996-03-28

    This paper describes a three-dimensional finite element model for calculation of the residual stress distribution caused by repair welding. Special user subroutines were developed to simulate the continuous deposition of filler metal during welding. The model was then tested by simulating the residual stress/strain field of a FeAl weld overlay clad on a 2{1/4}Cr-1 Mo steel plate, for which neutron diffraction measurement data of the residual strain field were available. It is shown that the calculated residual stress distribution was consistent with that determined with neutron diffraction. High tensile residual stresses in both the longitudinal and transverse directions were observed around the weld toe at the end of the weld. The strong spatial dependency of the residual stresses in the region around the weld demonstrates that the common two-dimensional cross-section finite element models should not be used for repair welding analysis.

  3. A synchrotron X-ray diffraction deconvolution method for the measurement of residual stress in thermal barrier coatings as a function of depth

    PubMed Central

    Li, C.; Jacques, S. D. M.; Chen, Y.; Daisenberger, D.; Xiao, P.; Markocsan, N.; Nylen, P.; Cernik, R. J.

    2016-01-01

    The average residual stress distribution as a function of depth in an air plasma-sprayed yttria stabilized zirconia top coat used in thermal barrier coating (TBC) systems was measured using synchrotron radiation X-ray diffraction in reflection geometry on station I15 at Diamond Light Source, UK, employing a series of incidence angles. The stress values were calculated from data deconvoluted from diffraction patterns collected at increasing depths. The stress was found to be compressive through the thickness of the TBC and a fluctuation in the trend of the stress profile was indicated in some samples. Typically this fluctuation was observed to increase from the surface to the middle of the coating, decrease a little and then increase again towards the interface. The stress at the interface region was observed to be around 300 MPa, which agrees well with the reported values. The trend of the observed residual stress was found to be related to the crack distribution in the samples, in particular a large crack propagating from the middle of the coating. The method shows promise for the development of a nondestructive test for as-manufactured samples. PMID:27980507

  4. A synchrotron X-ray diffraction deconvolution method for the measurement of residual stress in thermal barrier coatings as a function of depth.

    PubMed

    Li, C; Jacques, S D M; Chen, Y; Daisenberger, D; Xiao, P; Markocsan, N; Nylen, P; Cernik, R J

    2016-12-01

    The average residual stress distribution as a function of depth in an air plasma-sprayed yttria stabilized zirconia top coat used in thermal barrier coating (TBC) systems was measured using synchrotron radiation X-ray diffraction in reflection geometry on station I15 at Diamond Light Source, UK, employing a series of incidence angles. The stress values were calculated from data deconvoluted from diffraction patterns collected at increasing depths. The stress was found to be compressive through the thickness of the TBC and a fluctuation in the trend of the stress profile was indicated in some samples. Typically this fluctuation was observed to increase from the surface to the middle of the coating, decrease a little and then increase again towards the interface. The stress at the interface region was observed to be around 300 MPa, which agrees well with the reported values. The trend of the observed residual stress was found to be related to the crack distribution in the samples, in particular a large crack propagating from the middle of the coating. The method shows promise for the development of a nondestructive test for as-manufactured samples.

  5. Neutron diffraction measurement of residual stresses, dislocation density and texture in Zr-bonded U-10Mo "mini" fuel foils and plates

    NASA Astrophysics Data System (ADS)

    Brown, D. W.; Okuniewski, M. A.; Sisneros, T. A.; Clausen, B.; Moore, G. A.; Balogh, L.

    2016-12-01

    Al clad U-10Mo fuel plates are being considered for conversion of several research reactors from high-enriched to low-enriched U fuel. Neutron diffraction measurements of the textures, residual phase stresses, and dislocation densities in the individual phases of the mini-foils throughout several processing steps and following hot-isostatic pressing to the Al cladding, have been completed. Recovery and recrystallization of the bare U-10Mo fuel foil, as indicated by the dislocation density and texture, are observed depending on the state of the material prior to annealing and the duration and temperature of the annealing process. In general, the cladding procedure significantly reduces the dislocation density, but the final state of the clad plate, both texture and dislocation density, depends strongly on the final processing step of the fuel foil. In contrast, the residual stress state of the final plate is dominated by the thermal expansion mismatch of the constituent materials.

  6. Neutron diffraction measurement of residual stresses, dislocation density and texture in Zr-bonded U-10Mo “mini” fuel foils and plates

    SciTech Connect

    Brown, Donald William; Okuniewski, Maria A.; Sisneros, Thomas A.; Clausen, Bjorn; Moore, Glenn A.; Balogh, Levente

    2016-12-01

    Here, Al clad U-10Mo fuel plates are being considered for conversion of several research reactors from high-enriched to low-enriched U fuel. Neutron diffraction measurements of the textures, residual phase stresses, and dislocation densities in the individual phases of the mini-foils throughout several processing steps and following hot-isostatic pressing to the Al cladding, have been completed. Recovery and recrystallization of the bare U-10Mo fuel foil, as indicated by the dislocation density and texture, are observed depending on the state of the material prior to annealing and the duration and temperature of the annealing process. In general, the cladding procedure significantly reduces the dislocation density, but the final state of the clad plate, both texture and dislocation density, depends strongly on the final processing step of the fuel foil. In contrast, the residual stress state of the final plate is dominated by the thermal expansion mismatch of the constituent materials.

  7. Residual stress in spin-cast polyurethane thin films

    SciTech Connect

    Zhang, Hong; Zhang, Li

    2015-01-19

    Residual stress is inevitable during spin-casting. Herein, we report a straightforward method to evaluate the residual stress in as-cast polyurethane thin films using area shrinkage measurement of films in floating state, which shows that the residual stress is independent of radial location on the substrate and decreased with decreasing film thickness below a critical value. We demonstrate that the residual stress is developed due to the solvent evaporation after vitrification during spin-casting and the polymer chains in thin films may undergo vitrification at an increased concentration. The buildup of residual stress in spin-cast polymer films provides an insight into the size effects on the nature of polymer thin films.

  8. Neutron Diffraction Measurement of Residual Stresses, Dislocation Density and Texture in Zr-bonded U-10Mo ''Mini'' Fuel Foils and Plates

    SciTech Connect

    Brown, Donald W.; Okuniewski, M. A.; Sisneros, Thomas A.; Clausen, Bjorn; Moore, G. A.; Balogh, L

    2014-08-07

    Aluminum clad monolithic uranium 10 weight percent molybdenum (U-10Mo) fuel plates are being considered for conversion of several research and test nuclear reactors from high-enriched to low-enriched uranium fuel due to the inherently high density of fissile material. Comprehensive neutron diffraction measurements of the evolution of the textures, residual phase stresses, and dislocation densities in the individual phases of the mini-foils throughout several processing steps and following hot-isostatic pressing to the Al cladding, have been completed. Recovery and recrystallization of the bare U-10Mo fuel foil, as indicated by the dislocation density and texture, are observed depending on the state of the material prior to annealing and the duration and temperature of the annealing process. In general, the HIP procedure significantly reduces the dislocation density, but the final state of the clad plate, both texture and dislocation density, depends strongly on the final processing step of the fuel foil. In contrast, the residual stresses in the clad fuel plate do not depend strongly on the final processing step of the bare foil prior to HIP bonding. Rather, the residual stresses are dominated by the thermal expansion mismatch of the constituent materials of the fuel plate.

  9. Method For Characterizing Residual Stress In Metals

    DOEpatents

    Jacobson, Loren A.; Michel, David J.; Wyatt, Jeffrey R.

    2002-12-03

    A method is provided for measuring the residual stress in metals. The method includes the steps of drilling one or more holes in a metal workpiece to a preselected depth and mounting one or more acoustic sensors on the metal workpiece and connecting the sensors to an electronic detecting and recording device. A liquid metal capable of penetrating into the metal workpiece placed at the bottom of the hole or holes. A recording is made over a period of time (typically within about two hours) of the magnitude and number of noise events which occur as the liquid metal penetrates into the metal workpiece. The magnitude and number of noise events are then correlated to the internal stress in the region of the workpiece at the bottom of the hole.

  10. Residual stress effects in stress-corrosion cracking

    SciTech Connect

    Toribio, J.

    1998-04-01

    This paper describes a wide variety of residual stress effects in stress-corrosion cracking (SCC) of metallic materials on the basis of previous research of the author on high-strength steel in the form of hot-rolled bars and cold-drawn wires for prestressed concrete. It is seen that internal residual stress fields in the material play a very important -- if not decisive -- role in the SCC behavior of any engineering material, especially residual stresses generated near the free surface or in the vicinity of a crack tip.

  11. Evaluation of Surface Residual Stresses in Friction Stir Welds Due to Laser and Shot Peening

    NASA Technical Reports Server (NTRS)

    Hatamleh, Omar; Rivero, Iris V.; Lyons, Jed

    2007-01-01

    The effects of laser, and shot peening on the residual stresses in Friction Stir Welds (FSW) has been investigated. The surface residual stresses were measured at five different locations across the weld in order to produce an adequate residual stress profile. The residual stresses before and after sectioning the coupon from the welded plate were also measured, and the effect of coupon size on the residual stress relaxation was determined and characterized. Measurements indicate that residual stresses were not uniform along the welded plate, and large variation in stress magnitude could be exhibited at various locations along the FSW plate. Sectioning resulted in significant residual stress relaxation in the longitudinal direction attributed to the large change in dimensions in this direction. Overall, Laser and shot peening resulted in a significant reduction in tensile residual stresses at the surface of the specimens.

  12. Neutron diffractometer RSND for residual stress analysis at CAEP

    NASA Astrophysics Data System (ADS)

    Li, Jian; Wang, Hong; Sun, Guangai; Chen, Bo; Chen, Yanzhou; Pang, Beibei; Zhang, Ying; Wang, Yun; Zhang, Changsheng; Gong, Jian; Liu, Yaoguang

    2015-05-01

    Residual Stress Neutron Diffractometer (RSND) has been built at China Academy of Engineering Physics (CAEP) in Mianyang. Due to its excellent flexibility, the residual stress measurement on different samples, as well as in-situ study for materials science, can be carried out through RSND. The basic tests on its intensity and resolution and some preliminary experimental results under mechanical load, demonstrate the high quality of RSND.

  13. Prediction of residual stress and distortion from residual stress in heat treated and machined aluminum parts

    NASA Astrophysics Data System (ADS)

    Jones, Robert

    Parts machined from relatively large thickness cross sections can experience significant deformations from high residual stresses that develop in the part during the heat treatment used to form the aluminum alloy. Uphill quenching is a process that can create a part with low residual stress and stable dimensions when the process is controlled properly. The uphill quenching process involves a solution heat treat, quench, cool to liquid nitrogen, steam blast, and then age to final temper. In this thesis two parts were modeled using ANSYS. The first part underwent the uphill quench process in the rough machined state. The second part was modeled in the stock material shape and only underwent a solution heat treat, quench, and age to final temper. After the residual stress in the second part was predicted the excess material was removed by killing the associated elements and the deformation of the final machined part was predicted. For both parts analyzed measurements were made and compared against predictions with fairly good results.

  14. Neutron diffraction measurement of residual stresses, dislocation density and texture in Zr-bonded U-10Mo “mini” fuel foils and plates

    DOE PAGES

    Brown, Donald William; Okuniewski, Maria A.; Sisneros, Thomas A.; ...

    2016-12-01

    Here, Al clad U-10Mo fuel plates are being considered for conversion of several research reactors from high-enriched to low-enriched U fuel. Neutron diffraction measurements of the textures, residual phase stresses, and dislocation densities in the individual phases of the mini-foils throughout several processing steps and following hot-isostatic pressing to the Al cladding, have been completed. Recovery and recrystallization of the bare U-10Mo fuel foil, as indicated by the dislocation density and texture, are observed depending on the state of the material prior to annealing and the duration and temperature of the annealing process. In general, the cladding procedure significantly reducesmore » the dislocation density, but the final state of the clad plate, both texture and dislocation density, depends strongly on the final processing step of the fuel foil. In contrast, the residual stress state of the final plate is dominated by the thermal expansion mismatch of the constituent materials.« less

  15. Neutron diffraction analysis of residual stresses near unannealed welds in anhydrous ammonia nurse tanks.

    PubMed

    Becker, A T; Chumbley, L S; Goettee, D; Russell, A M

    2014-01-01

    Neutron diffraction analysis was employed to measure residual stresses near welds in used anhydrous ammonia nurse tanks. Tensile residual stresses contribute to stress corrosion cracking of nurse tanks, which can cause tanks to release toxic ammonia vapor. The analysis showed that tensile residual stresses were present in the tanks measured, and the magnitudes of these stresses approached the yield strength of the steel. Implications for agricultural safety and health are discussed.

  16. Residual stresses and plastic deformation in GTA-welded steel

    SciTech Connect

    Brand, P.C. ); Keijser, T.H. de; Ouden, G. den )

    1993-03-01

    Residual stresses and plastic deformation in single pass GTA welded low-carbon steel were studied by means of x-ray diffraction in combination with optical microscopy and hardness measurements. The residual stresses and the amount of plastic deformation (microstrain) were obtained from x-ray diffraction line positions and line broading. Since the plates were polished before welding, it was possible to observe in the optical microscope two types of Lueders bands. During heating curved Lueders bands and during cooling straight Lueders bands perpendicular to the weld are formed. The curved Lueders bands extend over a larger distance from the weld than the straight Lueders bands. The amount of plastic deformation as obtained from the x-ray diffraction analysis is in agreement with these observations. An explanation is offered for the stresses measured in combination with plastic deformations observed. It is concluded that in the present experiments plastic deformation is the main cause of the residual stresses.

  17. Determination of Residual Stress in Composite Materials Using Ultrasonic Waves

    NASA Technical Reports Server (NTRS)

    Rokhlin, S. I.

    1997-01-01

    The performance of high temperature composites can be significantly affected by the presence of residual stresses. These stresses arise during cooling processes from fabrication to room temperature due to mismatch of thermal expansion coefficients between matrix and fiber materials. This effect is especially pronounced in metal matrix and intermetallic composites. It can lead to plastic deformations, matrix cracking and fiber/matrix interface debonding. In this work the feasibility of ultrasonic techniques for residual stress assessment in composites is addressed. A novel technique for absolute stress determination in orthotropic materials from angular dependencies of ultrasonic velocities is described. The technique is applicable for determination of both applied and residual stresses and does not require calibration measurements on a reference sample. The important advantage of this method is that stress is determined simultaneously with stress-dependent elastic constants and is thus decoupled from the material texture. It is demonstrated that when the principal plane stress directions coincide with acoustical axes, the angular velocity data in the plane perpendicular to the stress plane may be used to determine both stress components. When the stress is off the acoustical axes, the shear and the difference of the normal stress components may be determined from the angular dependence of group velocities in the plane of stresses. Synthetic sets of experimental data corresponding to materials with different anisotropy and stress levels are used to check the applicability of the technique. The method is also verified experimentally. A high precision ultrasonic wave transmission technique is developed to measure angular dependence of ultrasonic velocities. Examples of stress determination from experimental velocity data are given. A method is presented for determination of velocities of ultrasonic waves propagating through the composite material with residual

  18. Computational modelling of bone cement polymerization: temperature and residual stresses.

    PubMed

    Pérez, M A; Nuño, N; Madrala, A; García-Aznar, J M; Doblaré, M

    2009-09-01

    The two major concerns associated with the use of bone cement are the generation of residual stresses and possible thermal necrosis of surrounding bone. An accurate modelling of these two factors could be a helpful tool to improve cemented hip designs. Therefore, a computational methodology based on previous published works is presented in this paper combining a kinetic and an energy balance equation. New assumptions are that both the elasticity modulus and the thermal expansion coefficient depend on the bone cement polymerization fraction. This model allows to estimate the thermal distribution in the cement which is later used to predict the stress-locking effect, and to also estimate the cement residual stresses. In order to validate the model, computational results are compared with experiments performed on an idealized cemented femoral implant. It will be shown that the use of the standard finite element approach cannot predict the exact temporal evolution of the temperature nor the residual stresses, underestimating and overestimating their value, respectively. However, this standard approach can estimate the peak and long-term values of temperature and residual stresses within acceptable limits of measured values. Therefore, this approach is adequate to evaluate residual stresses for the mechanical design of cemented implants. In conclusion, new numerical techniques should be proposed in order to achieve accurate simulations of the problem involved in cemented hip replacements.

  19. Residual stress characterization with an ultrasonic/magnetic technique

    NASA Technical Reports Server (NTRS)

    Namkung, M.; Heyman, J. S.

    1984-01-01

    A potentially useful new technique for residual stress characterization in ferromagnetic material is described. The unique feature of this technique is the measurement of small changes in ultrasonic wave velocity by the application of external dc magnetic field in the material under various stress conditions. It was found, in steel, that the fractional change in the natural velocity Delta W/W of waves propagating along the external field direction is affected by the uniaxial stress applied in the same axis. External compression lowers the slope of the Delta W/W curve in the low field region, while external tension generally does the opposite. For most cases, the slope in this region falls below zero under external compression. The result of measurements in specimens with residual stress shows exactly the same tendency.

  20. Residual Stresses in 21-6-9 Stainless Steel Warm Forgings

    SciTech Connect

    Everhart, Wesley A.; Lee, Jordan D.; Broecker, Daniel J.; Bartow, John P.; McQueen, Jamie M.; Switzner, Nathan T.; Neidt, Tod M.; Sisneros, Thomas A.; Brown, Donald W.

    2012-11-14

    Forging residual stresses are detrimental to the production and performance of derived machined parts due to machining distortions, corrosion drivers and fatigue crack drivers. Residual strains in a 21-6-9 stainless steel warm High Energy Rate Forging (HERF) were measured via neutron diffraction. The finite element analysis (FEA) method was used to predict the residual stresses that occur during forging and water quenching. The experimentally measured residual strains were used to calibrate simulations of the three-dimensional residual stress state of the forging. ABAQUS simulation tools predicted residual strains that tend to match with experimental results when varying yield strength is considered.

  1. Characterization of welding residual stresses with neutron diffraction

    SciTech Connect

    Wang, X.L.; Spooner, S.; Hubbard, C.R.; Taljat, B.; Feng, Z.

    1998-03-01

    Welding residual stresses are a key concern in the fabrication and use of structural components containing welds. Residual stresses in welds are caused by non-uniform expansion and shrinkage of differently heated zones during the thermal transient of a weld pass. In some alloys, solid state phase transformations occurring during the welding transient contribute additional residual stresses. Manufacturing problems arising from welding residual stresses include cracking and dimensional distortion. During use, tensile stresses in the welded zone limit the fatigue resistance of the component under cyclic loading. In an aggressive environment, tensile welding residual stresses also create a necessary condition for stress-corrosion cracking to take place.

  2. Residual stresses in injection molded shape memory polymer parts

    NASA Astrophysics Data System (ADS)

    Katmer, Sukran; Esen, Huseyin; Karatas, Cetin

    2016-03-01

    Shape memory polymers (SMPs) are materials which have shape memory effect (SME). SME is a property which has the ability to change shape when induced by a stimulator such as temperature, moisture, pH, electric current, magnetic field, light, etc. A process, known as programming, is applied to SMP parts in order to alter them from their permanent shape to their temporary shape. In this study we investigated effects of injection molding and programming processes on residual stresses in molded thermoplastic polyurethane shape memory polymer, experimentally. The residual stresses were measured by layer removal method. The study shows that injection molding and programming process conditions have significantly influence on residual stresses in molded shape memory polyurethane parts.

  3. Residual Stress in Composites with the Thin-ring-slitting Approach

    PubMed Central

    Park, J.W.; Ferracane, J.L.

    2008-01-01

    During polymerization, dental composites develop residual stresses that may compromise the marginal integrity and properties of the restorative. The objective of this study was to use the thin-walled ring-slitting method to measure and compare residual stresses. The hypotheses to be tested were that composites would generate different levels of residual stress based on their specific formulations and slitting times. Rings made from composites (Z100, Herculite, and Heliomolar) were cut at different times (10 min, 1 and 24 hrs) after being light-cured, and stress was measured. Residual stress was higher at the earlier cutting times, except for Heliomolar (α < 0.05). For the 10-minute and one-hour cutting groups, stress followed this order: Z100 > Herculite > Heliomolar. Early slitting was better to capture residual stress, and the thin-walled rings showed higher values than thick-walled rings and were better able to discriminate residual stress in composites. PMID:16998138

  4. Patterns of residual stresses due to welding

    NASA Technical Reports Server (NTRS)

    Botros, B. M.

    1983-01-01

    Residual stresses caused by welding result from the nonuniform rate of cooling and the restrained thermal contraction or non-uniform plastic deformation. From the zone of extremely high temperature at the weld, heat flows into both the adjoining cool body and the surrounding atmosphere. The weld metal solidifies under very rapid cooling. The plasticity of the hot metal allows adjustment initially, but as the structure cools the rigidity of the surrounding cold metal inhibits further contraction. The zone is compressed and the weld is put under tensile stresses of high magnitude. The danger of cracking in these structural elements is great. Change in specific volume is caused by the change in temperature.

  5. Analytical solutions for determining residual stresses in two-dimensional domains using the contour method

    PubMed Central

    Kartal, Mehmet E.

    2013-01-01

    The contour method is one of the most prevalent destructive techniques for residual stress measurement. Up to now, the method has involved the use of the finite-element (FE) method to determine the residual stresses from the experimental measurements. This paper presents analytical solutions, obtained for a semi-infinite strip and a finite rectangle, which can be used to calculate the residual stresses directly from the measured data; thereby, eliminating the need for an FE approach. The technique is then used to determine the residual stresses in a variable-polarity plasma-arc welded plate and the results show good agreement with independent neutron diffraction measurements. PMID:24204187

  6. Residual stresses in continuous graphite fiber Al metal matrix composites

    NASA Technical Reports Server (NTRS)

    Park, Hun Sub; Zong, Gui Sheng; Marcus, Harris L.

    1988-01-01

    The residual stresses in graphite fiber reinforced aluminum (Gr/Al) composites with various thermal histories are measured using X-ray diffraction (XRD) methods. The XRD stress analysis is based on the determination of lattice strains by precise measurements of the interplanar spacings in different directions of the sample. The sample is a plate consisting of two-ply P 100 Gr/Al 6061 precursor wires and Al 6061 overlayers. Prior to XRD measurement, the 6061 overlayers are electrochemically removed. In order to calibrate the relationship between stress magnitude and lattice spacing shift, samples of Al 6061 are loaded at varying stress levels in a three-point bend fixture, while the stresses are simultaneously determined by XRD and surface-attached strain gages. The stresses determined by XRD closely match those determined by the strain gages. Using these calibrations, the longitudinal residual stresses of P 100 Gr/Al 6061 composites are measured for various heat treatments, and the results are presented.

  7. Residual stresses in sputter-deposited copper/330 stainless steel multilayers

    SciTech Connect

    Zhang, X.; Misra, A.

    2004-12-15

    The evolution of residual stresses as a function of bilayer period from 10 nm to 1 {mu}m in sputter-deposited Cu/330 stainless-steel (SS) multilayered films is evaluated by the substrate curvature technique. The multilayer stress evolution is compared with residual stresses in single layer Cu films and single layer 330 SS films, also measured by substrate curvature technique, with respective film thicknesses varying from 5 to 500 nm. Both single layer and multilayer films exhibit high tensile residual stresses that increase with decreasing layer thickness, but are found to be lower than the respective yield strengths. The intrinsic tensile residual stress evolution with film thickness is explained using the island coalescence model. The difference between the multilayer residual stress and the average residual stresses in single-layered Cu and 330 SS films is interpreted in terms of interface stress.

  8. Determination of Bulk Residual Stresses in Electron Beam Additive-Manufactured Aluminum

    NASA Astrophysics Data System (ADS)

    Brice, Craig A.; Hofmeister, William H.

    2013-11-01

    Additive-manufactured aluminum alloy deposits were analyzed using neutron diffraction to characterize the effect of intermediate stress relief anneal heat treatment on bulk residual stresses in the final part. Based on measured interplanar spacing, stresses were calculated at various locations along a single bead, stacked wall deposit. A comparison between an uninterrupted deposited wall and an interrupted, stress-relieved, and annealed deposited wall showed a measureable reduction in residual stress magnitude at the interface with a corresponding shift in stress character into the deposit. This shift changes the interface stresses from purely compressive to partially tensile. The residual stress profile varied along the length of the deposit, and the heat-treatment procedure reduced the overall magnitude of the stress at the interface by 10 through 25 MPa. These results are interpreted in terms of thermal gradients inherent to the process and compared with prior residual stress-characterization studies in additive-manufactured metallic structures.

  9. Residual stress and dislocations density in silicon ribbons grown via optical zone melting

    NASA Astrophysics Data System (ADS)

    Augusto, A.; Pera, D.; Choi, H. J.; Bellanger, P.; Brito, M. C.; Maia Alves, J.; Vallêra, A. M.; Buonassisi, T.; Serra, J. M.

    2013-02-01

    We investigate the relationships between growth rate, time-temperature profile, residual stress, dislocation density, and electrical performance of silicon ribbons grown via optical zone melting. The time-temperature profiles of ribbons grown at different velocities were investigated using direct measurements and computational fluid dynamics (CFD) modeling. Residual stresses up to 20 MPa were measured using infrared birefringence imaging. The effect of crystallization speed on dislocation density and residual stress is discussed from the context of thermal stresses during growth. More broadly, we demonstrate the usefulness of combining spatially resolved stress and microstructure measurements with CFD simulations toward optimizing kerfless silicon wafer quality.

  10. Residual stress depth profiles of ausrolled 9310 gear steel

    SciTech Connect

    Paliani, C.M.; Queeney, R.A.; Kozaczek, K.J.

    1995-12-31

    Residual Stress analysis utilizing x-ray diffraction in conjunction with material removal by chemical polishing provides a very effective method of analyzing the near surface residual stress profile of steels. In this experiment, residual stress profiling has been used to analyze the effects of surface ausrolling during the marquenching of a 9310 gear steel which has been carburized to 1% carbon. The ausrolling process is an advanced thermomechanical processing technique used to ausform only the critical surface layer of gears and produce a hard, tough, fine-grained martensitic product. This study compares the residual stress profile of a marquenched specimen with a moderately deformed ausrolled specimen and with a heavily deformed ausrolled specimen, in order to correlate the effects of residual stress with the improved fatigue properties of the gear steel. While no significant variation was observed between the residual stress profile of the marquenched specimens (no deformation) and the line contact ausrolled specimens (moderate deformation), significant increases in the amount of compressive residual stress was noted in the residual stress profile of the point contact ausrolled (heavily deformed) samples. The maximum increase in compressive residual stress due to point contact ausrolling was approximately 500 MPa, when compared to the marquenched sample. This increased residual compressive stress will lower the effective shear stresses during rolling contact fatigue and would therefore explain some of the increase the rolling contact fatigue endurance of the point contact ausrolled specimens.

  11. Thermoelastic Stress Analysis: An NDE Tool for the Residual Stress Assessment of Metallic Alloys

    NASA Technical Reports Server (NTRS)

    Gyekenyesi, Andrew L.; Baaklini, George Y.

    2000-01-01

    During manufacturing, certain propulsion components that will be used in a cyclic fatigue environment are fabricated to contain compressive residual stresses on their surfaces because these stresses inhibit the nucleation of cracks. Overloads and elevated temperature excursions cause the induced residual stresses to dissipate while the component is still in service, lowering its resistance to crack initiation. Research at the NASA Glenn Research Center at Lewis Field has focused on employing the Thermoelastic Stress Analysis technique (TSA, also recognized as SPATE: Stress Pattern Analysis by Thermal Emission) as a tool for monitoring the residual stress state of propulsion components. TSA is based on the fact that materials experience small temperature changes when they are compressed or expanded. When a structure is cyclically loaded (i.e., cyclically compressed and expanded), the resulting surface-temperature profile correlates to the stress state of the structure s surface. The surface-temperature variations resulting from a cyclic load are measured with an infrared camera. Traditionally, the temperature amplitude of a TSA signal has been theoretically defined to be linearly dependent on the cyclic stress amplitude. As a result, the temperature amplitude resulting from an applied cyclic stress was assumed to be independent of the cyclic mean stress.

  12. Evolution of Residual Stresses with Fatigue Crack Growth in a Variable Polarity Plasma Arc Welded Aluminum Alloy Compact Tension Specimen

    NASA Astrophysics Data System (ADS)

    Liljedahl, C. D. M.; Zanellato, O.; Edwards, L.; Fitzpatrick, M. E.

    2008-10-01

    The evolution of the residual stresses during fatigue crack growth in a welded compact tension C(T) specimen was measured using neutron diffraction. The measurements were performed by growing a fatigue crack in a sample in situ on a neutron diffractometer. The stresses were found to be unaffected by crack growth through the compressive part of the initial residual stress field. The residual stresses at the crack tip increased when the crack entered the tensile residual stress field to maintain residual stress equilibrium. Finite element (FE) modeling of the evolution of the residual stresses showed good correlation with the experimental results. The residual stress evolution was found to be governed by redistribution of the initial stress field and only slightly affected by fatigue-induced effects at the measured spatial resolution (2 mm × 2 mm × 7 mm).

  13. RGB photoelasticity applied to the analysis of membrane residual stress in glass

    NASA Astrophysics Data System (ADS)

    Ajovalasit, A.; Petrucci, G.; Scafidi, M.

    2012-02-01

    The measurement of residual stresses is of great relevance in the glass industry. The analysis of residual stress in glass is usually made by photoelastic methods because glass is a photoelastic material. This paper considers the determination of membrane residual stresses in glass plates by automatic digital photoelasticity in white light (RGB photoelasticity). The proposed method is applied to the analysis of membrane residual stresses in some tempered glass. The proposed method can effectively replace manual methods based on the use of white light, which are currently provided by some technical standards.

  14. Residual stress delaying phase transformation in Y-TZP bio-restorations

    NASA Astrophysics Data System (ADS)

    Allahkarami, Masoud; Hanan, Jay C.

    2012-01-01

    Engineering favorable residual stress for the complex geometry of bi-layer porcelain-zirconia crowns potentially prevents crack initiation and improves the mechanical performance and lifetime of the dental restoration. In addition to external load, the stress field depends on initial residual stress before loading. Residual stress is the result of factors such as the thermal expansion mismatch of layers and compliance anisotropy of zirconia grains in the process of sintering and cooling. Stress induced phase transformation in zirconia extensively relaxes the residual stress and changes the stress state. The objective of this study is to investigate the coupling between tetragonal to monoclinic phase transformations and residual stress. Residual stress, on the surface of the sectioned single load to failure crown, at 23 points starting from the pure tetragonal and ending at a fully monoclinic region were measured using the micro X-ray diffraction sin2 ψ method. An important observation is the significant range in measured residual stress from a compressive stress of -400 MPa up to tensile stress of 400 MPa and up to 100% tetragonal to monoclinic phase transformation.

  15. The influence of quench sensitivity on residual stresses in the aluminium alloys 7010 and 7075

    SciTech Connect

    Robinson, J.S.; Tanner, D.A.; Truman, C.E.; Paradowska, A.M.; Wimpory, R.C.

    2012-03-15

    The most critical stage in the heat treatment of high strength aluminium alloys is the rapid cooling necessary to form a supersaturated solid solution. A disadvantage of quenching is that the thermal gradients can be sufficient to cause inhomogeneous plastic deformation which in turn leads to the development of large residual stresses. Two 215 mm thick rectilinear forgings have been made from 7000 series alloys with widely different quench sensitivity to determine if solute loss in the form of precipitation during quenching can significantly affect residual stress magnitudes. The forgings were heat treated and immersion quenched using cold water to produce large magnitude residual stresses. The through thickness residual stresses were measured by neutron diffraction and incremental deep hole drilling. The distribution of residual stresses was found to be similar for both alloys varying from highly triaxial and tensile in the interior, to a state of biaxial compression in the surface. The 7010 forging exhibited larger tensile stresses in the interior. The microstructural variation from surface to centre for both forgings was determined using optical and transmission electron microscopy. These observations were used to confirm the origin of the hardness variation measured through the forging thickness. When the microstructural changes were accounted for in the through thickness lattice parameter, the residual stresses in the two forgings were found to be very similar. Solute loss in the 7075 forging appeared to have no significant effect on the residual stress magnitudes when compared to 7010. - Highlights: Black-Right-Pointing-Pointer Through thickness residual stress measurements made on large Al alloy forgings. Black-Right-Pointing-Pointer Residual stress characterised using neutron diffraction and deep hole drilling. Black-Right-Pointing-Pointer Biaxial compressive surface and triaxial subsurface residual stresses. Black-Right-Pointing-Pointer Quench sensitivity

  16. An Investigation of Residual Stresses in Machined Silicon Nitride

    DTIC Science & Technology

    1992-07-01

    passing the particles through a 325-mesh screen. Methodologies for the experimental determination of residual stress include Barkhausen noise analysis...AD-A254 635 ~jjMTL TR 92-46 - 154 kDl AN INVESTIGATION OF RESIDUAL STRESSES IN MACHINED SILICON NITRIDE DANIEL J. SNOHA U.S. ARMY MATERIALS...NUMBER MTL TR 92-46 4. TITLE (and Subtitle) 5. TYPE OF REPORT & PERIOD COVERED AN INVESTIGATION OF RESIDUAL STRESSES IN Final Report MACHINED SILICON

  17. Method of characterizing residual stress in ferromagnetic materials using a pulse histogram of acoustic emission signals

    NASA Technical Reports Server (NTRS)

    Namkung, Min (Inventor); Yost, William T. (Inventor); Kushnick, Peter W. (Inventor); Grainger, John L. (Inventor)

    1992-01-01

    The invention is a method and apparatus for characterizing residual uniaxial stress in a ferromagnetic test member by distinguishing between residual stresses resulting from positive (tension) forces and negative (compression) forces by using the distinct and known magnetoacoustic (MAC) and a magnetoacoustic emission (MAE) measurement circuit means. A switch permits the selective operation of the respective circuit means.

  18. Evaluating the influence of residual stresses on the magnetic properties of electrical steel

    SciTech Connect

    Korzunin, G.S.; Chistyakov, V.K.

    1995-04-01

    The method described for evaluating the influence of residual stresses on the magnetic properties of coiled cold-rolled electrical steel consists in measuring the ratio of the magnetic characteristics that are and are not sensitive to the effect of residual stresses. The evaluation is made from the value of the ratio, using the correlations between its value and the magnetic characteristics studied.

  19. Validation Specimen for Contour Method Extension to Multiple Residual Stress Components

    SciTech Connect

    Pagliaro, Pierluigi; Prime, Michael B; Zuccarello, B; Clausen, Bjorn; Watkins, Thomas R

    2007-01-01

    A new theoretical development of the contour method, that allow the user to measure the three normal residual stress components on cross sections of a generic mechanical part, is presented. To validate such a theoretical development, a residual stress test specimen was properly designed, fabricated and then tested with different experimental techniques.

  20. A residual stress study in similar and dissimilar welds

    SciTech Connect

    Eisazadeh, Hamid; Goldak, John A.; Aidun, Daryush K.; Coules, Harry E.; Bunn, Jeffrey R; Achuthan, A.

    2016-04-01

    Residual strain distributions in similar and dissimilar welds were measured using neutron diffraction (ND) method. Then, using three strain components, three-dimensional stress states were calculated. The results were used to determine the effect of the martensitic phase transformation and material properties on residual stress (RS) distribution. It was observed that smaller longitudinal RS was induced in the low carbon steel side of dissimilar weld when compared to its similar weld. Also, it was found that the transverse RS near and within the weld zone (WZ) in dissimilar weld exhibited a distinctive trend, with tensile mode reaching the yield strength of the base metal (BM). In order to characterize the WZ in dissimilar weld, we deployed optical microscopy, hardness, and energy dispersive X-ray spectroscopy (EDAX). This study not only provides further insight into the RS state in similar and dissimilar welds; it also delivers important consequences of phase transformation in the latter case.

  1. A residual stress study in similar and dissimilar welds

    DOE PAGES

    Eisazadeh, Hamid; Goldak, John A.; Aidun, Daryush K.; ...

    2016-04-01

    Residual strain distributions in similar and dissimilar welds were measured using neutron diffraction (ND) method. Then, using three strain components, three-dimensional stress states were calculated. The results were used to determine the effect of the martensitic phase transformation and material properties on residual stress (RS) distribution. It was observed that smaller longitudinal RS was induced in the low carbon steel side of dissimilar weld when compared to its similar weld. Also, it was found that the transverse RS near and within the weld zone (WZ) in dissimilar weld exhibited a distinctive trend, with tensile mode reaching the yield strength ofmore » the base metal (BM). In order to characterize the WZ in dissimilar weld, we deployed optical microscopy, hardness, and energy dispersive X-ray spectroscopy (EDAX). This study not only provides further insight into the RS state in similar and dissimilar welds; it also delivers important consequences of phase transformation in the latter case.« less

  2. Surface wave propagation in thin silver films under residual stress

    NASA Astrophysics Data System (ADS)

    Njeh, Anuar; Wieder, Thomas; Schneider, D.; Fuess, Hartmut; Ben Ghozlen, M. H.

    Investigations using surface acoustic waves provide information on the elastic properties of thin films. Residual stresses change the phase velocity of the surface waves. We have calculated phase velocity and dispersion of surface waves in thin silver films with a strong [111]-fibre texture. A non-linear description of surface waves propagating along the [110]-direction of the substrate has been developed on the basis of an acoustoelastic theory, taking into account residual stresses. The relative change delta_v/v of the velocity v was found to be lin-ear for large excitation frequencies. The dispersion curves were measured using a photoa-coustic method. For sputtered polycrystalline thin silver films we found good agreement be-tween the experimental and calculated dispersion curves for frequencies up to 225 MHz.

  3. Thermal Stability of Residual Stresses in Ti-6Al-4V components

    NASA Astrophysics Data System (ADS)

    Stanojevic, A.; Angerer, P.; Oberwinkler, B.

    2016-03-01

    The need for light weight design while maintaining a high safety is essential for many components, especially in the aircraft industry. Therefore, it's important to consider every aspect to reduce weight, improve fatigue life and maintain safety of crucial components. Residual stresses are a major factor which can positively influence components and fulfil all three requirements. However, due to the inconstancy of the behaviour of residual stresses during the life time of a component, residual stresses are often neglected. If the behaviour of residual stresses could be described reliably over the entire life time of a component, residual stresses could be taken into account and components could be optimized even further. Mechanical and thermal loads are the main reason for relaxation of residual stresses. This work covers the thermal stability of residual stresses in Ti-6Al-4V components. Therefore, exposure tests at raised temperatures were performed on specimens with different surface conditions. Residual stresses were measured by x-ray diffraction before and after testing. Creep tests were also carried out to describe the creep behaviour and thereby the ability for residual stress relaxation. A correlation between the creep rate and amount of relaxed stress was found. The creep behaviour of the material was described by using a combination of the Norton Power law and the Arrhenius equation. The Zener-Wert-Avrami model was used to describe the residual stress relaxation. With these models a satisfying correlation between measured and calculated data was found. Hence, the relaxation of residual stresses due to thermal load was described reliably.

  4. Residual stresses in coronary artery stents.

    PubMed

    Möller, D; Reimers, W; Pyzalla, A; Fischer, A

    2001-01-01

    In western industrial countries, coronary heart disease is the most common cause of death. The reason is a coronary sclerosis, which by the generation of plaques narrows the inner lumen of an artery and, thus, deteriorates the blood supply. This leads to symptoms like burning pain or increased pressure in the chest, and finally to an under supply and damage of the heart muscle. In order to keep those portions of arteries that are covered by a plaque open, the stent technique was developed in the 1980s and is increasingly used since about 13 years. These stents are usually made of wires or of a slotted tube and are of two kinds: self-expanding and balloon expanding. Both types are implanted after being mounted on a catheter and expanded in the desired position. Self-expanding stents make use of the elastic deformation, while the other group of stents are expanded by a balloon, which brings about a plastic deformation of certain regions of the stent structure. Thus, after implantation, parts of these stents undergo two steps of distinct plastic deformation. First during compression, which is necessary for the mounting procedure on the catheter (crimping), and second during expansion for implantation. In this article, the residual stresses generated during crimping and expansion are presented and discussed. These stresses are stored in the structure of a portion of a stent after implantation and are superimposed on those stresses generated by the more than 700 million cyclic heart beats during the patient's life. This work is a part of several interdisciplinary research projects by the authors in order to gain reliable fail-safe criteria for the static and cyclic mechanical properties of coronary stents.

  5. Residual stress near cracks of K and fused silica under 1064 nm nanosecond laser irradiation

    NASA Astrophysics Data System (ADS)

    Zhang, Zhen; Liu, Hongjie; Huang, Jin; Zhou, Xiaoyan; Ren, Dahua; Cheng, Xinlu; Jiang, Xiaodong; Wu, Weidong; Zheng, Wanguo

    2012-11-01

    Measurements of birefringence induced in K9 and fused silica specimens by cracks produced by 1064 nm Nd∶YAG laser have been presented. The Birefringence data is converted into the units of stress, thus permitting the estimation of residual stress near crack. The intensity of residual stress in K9 glass is larger than that in fused silica under the same condition. The similarity of residual stress distribution along the y-axis reveals that the nature of shock wave transmission in optical materials under 1064 nm laser irradiation is the same with each other. The value of residual stress can be influenced by laser parameters and characterization of optical material. Simulation based on a theoretical model giving the residual stress field around a crack is developed for comparison with experiment results. The probability of initial damage and the direction of the energy dissipation in cracks determine the residual stress distribution. The thermal stress coupling enlarges the asymmetry of residual stress distribution. Residual stress in optical material has a strong effect on fracture and should be taken into account in any formulation that involves the enhanced damage resistance of optical components used in laser induced damage experiments.

  6. The effect of residual stress on photoluminescence in multi-crystalline silicon wafers

    NASA Astrophysics Data System (ADS)

    Pogue, Vanessa; Melkote, Shreyes N.; Rounsaville, Brian; Danyluk, Steven

    2017-02-01

    This paper presents the results of an experiment designed to understand the effect of manufacturing-induced residual stress on photoluminescence (PL) in multi-crystalline silicon (mc-Si) wafers used for photovoltaic applications. The experiment relies on the use of near-infrared birefringence polariscopy and polarized micro-Raman spectroscopy to measure casting-induced residual stress present in mc-Si wafers. High temperature annealing was used to relieve the residual stress in the mc-Si wafers, and photoluminescence was used to evaluate the electrical performance to provide a correlation of residual stress to electrical activity. High temperature annealing produced a drastic improvement in photoluminescence. A decrease in the number of points of highest maximum shear stress correlated with an increase in photoluminescence. Additionally, a direct correlation was found between higher tensile residual stress and increased PL.

  7. Residual stresses and durability in cold drawn eutectoid steel wires

    NASA Astrophysics Data System (ADS)

    Atienza, J. M.; Elices, M.; Ruiz-Hervias, J.; Caballero, L.; Valiente, A.

    2007-04-01

    Prestressing steel wires have excellent mechanical properties but there is a need to improve their durability in aggressive environments. In this work, the influence of residual stresses on the environmentally assisted cracking of these wires is studied. A good correlation has been found between residual stresses at the surface of the wires and the time to rupture during stress corrosion test proposed by the International Federation of Prestressing. Wires with the same microstructure, surface quality and mechanical properties show very different behaviour in aggressive environments depending on their residual stress state. Research shows that environmentally assisted cracking can be improved significantly by acting on the surface residual stresses produced by wire drawing. In addition, in this study a post-drawing treatment to generate compressive residual stresses at the surface of the wires is proposed.

  8. Modelling Of Residual Stresses Induced By High Speed Milling Process

    SciTech Connect

    Desmaison, Olivier; Mocellin, Katia; Jardin, Nicolas

    2011-05-04

    Maintenance processes used in heavy industries often include high speed milling operations. The reliability of the post-process material state has to be studied. Numerical simulation appears to be a very interesting way to supply an efficient residual stresses (RS) distribution prediction.Because the adiabatic shear band and the serrated chip shaping are features of the austenitic stainless steel high speed machining, a 2D high speed orthogonal cutting model is briefly presented. This finite element model, developed on Forge registered software, is based on data taken from Outeiro and al.'s paper [1]. A new behaviour law fully coupling Johnson-Cook's constitutive law and Latham and Cockcroft's damage model is detailed in this paper. It ensures results that fit those found in literature.Then, the numerical tools used on the 2D model are integrated to a 3D high speed milling model. Residual stresses distribution is analysed, on the surface and into the depth of the material. Various revolutions and passes of the two teeth hemispheric mill on the workpiece are simulated. Thus the sensitivity of the residual stresses generation to the cutting conditions can be discussed. In order to validate the 3D model, a comparison of the cutting forces measured by EDF R and D to those given by numerical simulations is achieved.

  9. Modelling Of Residual Stresses Induced By High Speed Milling Process

    NASA Astrophysics Data System (ADS)

    Desmaison, Olivier; Mocellin, Katia; Jardin, Nicolas

    2011-05-01

    Maintenance processes used in heavy industries often include high speed milling operations. The reliability of the post-process material state has to be studied. Numerical simulation appears to be a very interesting way to supply an efficient residual stresses (RS) distribution prediction. Because the adiabatic shear band and the serrated chip shaping are features of the austenitic stainless steel high speed machining, a 2D high speed orthogonal cutting model is briefly presented. This finite element model, developed on Forge® software, is based on data taken from Outeiro & al.'s paper [1]. A new behaviour law fully coupling Johnson-Cook's constitutive law and Latham and Cockcroft's damage model is detailed in this paper. It ensures results that fit those found in literature. Then, the numerical tools used on the 2D model are integrated to a 3D high speed milling model. Residual stresses distribution is analysed, on the surface and into the depth of the material. Various revolutions and passes of the two teeth hemispheric mill on the workpiece are simulated. Thus the sensitivity of the residual stresses generation to the cutting conditions can be discussed. In order to validate the 3D model, a comparison of the cutting forces measured by EDF R&D to those given by numerical simulations is achieved.

  10. Quantification of residual stress from photonic signatures of fused silica

    NASA Astrophysics Data System (ADS)

    Cramer, K. Elliott; Hayward, Maurice; Yost, William T.

    2014-02-01

    A commercially available grey-field polariscope (GFP) instrument for photoelastic examination is used to assess impact damage inflicted upon the outer-most pane of Space Shuttle windows made from fused silica. A method and apparatus for calibration of the stress-optic coefficient using four-point bending is discussed. The results are validated on known material (acrylic) and are found to agree with literature values to within 6%. The calibration procedure is then applied to fused-silica specimens and the stress-optic coefficient is determined to be 2.43 ± 0.54 × 10-12 Pa-1. Fused silica specimens containing impacts artificially made at NASA's Hypervelocity Impact Technology Facility (HIT-F), to simulate damage typical during space flight, are examined. The damage sites are cored from fused silica window carcasses and examined with the GFP. The calibrated GFP measurements of residual stress patterns surrounding the damage sites are presented.

  11. Formation of the residual stress field under local thermal actions

    NASA Astrophysics Data System (ADS)

    Burenin, A. A.; Dats, E. P.; Murashkin, E. V.

    2014-03-01

    The one-dimensional process of material deformation due to local heating and subsequent cooling is analyzed in the framework of the classical theory of elastoplastic deformations. The problem of formation of residual stresses in a thin plate made of an elastoplastic material under a given thermal action is solved. The graphs of fields of residual stresses and displacements are constructed.

  12. Residual stress determination of rail tread using a laser ultrasonic technique

    NASA Astrophysics Data System (ADS)

    Wang, Jing; Feng, Qibo

    2015-05-01

    A non-destructive method for measuring the residual stress on rail tread that uses a laser-generated ultrasonic technique is proposed. The residual stress distribution of different parts on both the new rail and used rail were examined. The surface acoustic waves (SAWs) are excited by a scanning line laser and detected by a laser ultrasonic detection system. A digital correlation method was used for calculating the changes in velocity of SAWs, which reflects the stress distribution. A wavelet de-noising technique and a least square fit were used for signal processing to improve the measurement accuracy. The effects of ultrasonic propagation distance and surface roughness on the determination of residual stress were analyzed and simulated. Results from the study demonstrate that the stress distribution results are accordant with the practical situation, and the laser-generated SAWs technique is a promising tool for the determination of residual stress in the railway inspection and other industrial testing fields.

  13. Residual stress and plastic anisotropy in indented 2024-T351 aluminum disks

    SciTech Connect

    Clausen, Bjorn; Prime, Michael B; Saurabh, Kabra; Brown, Donald W; Pagliaro, Pierluigi; Backlund, Peter; Shaw, Sanjiv; Criss, Everett

    2009-01-01

    Recent studies have proven that generating a well defined residual stress state using the indented disk approach is an excellent way to validate experimental and modeling techniques for measuring and predicting residual stresses. The previous studies dealt with indented stainless steel disks, and included experimental determination of residual stresses using the Contour Method and neutron diffraction measurements. The measured residual stress states showed good agreement between the techniques, and a Finite Element Model predicted residual stress state based upon material properties determined form standard tension and compression/tension tests was also in good agreement with the measurements. In the present work, disks of 2024-T351 Aluminum were investigated. As before, the residual stress profile was measured using neutron diffraction and the Contour Method and Finite Element Modeling was employed to predict the residual stress profile. Analysis and comparison of the three techniques were complicated by the fact that the experimental data shows evidence of plastic anisotropy and strong Bauschinger effect within the indented disks.

  14. Thermal Residual Stress in Environmental Barrier Coated Silicon Nitride - Modeled

    NASA Technical Reports Server (NTRS)

    Ali, Abdul-Aziz; Bhatt, Ramakrishna T.

    2009-01-01

    When exposed to combustion environments containing moisture both un-reinforced and fiber reinforced silicon based ceramic materials tend to undergo surface recession. To avoid surface recession environmental barrier coating systems are required. However, due to differences in the elastic and thermal properties of the substrate and the environmental barrier coating, thermal residual stresses can be generated in the coated substrate. Depending on their magnitude and nature thermal residual stresses can have significant influence on the strength and fracture behavior of coated substrates. To determine the maximum residual stresses developed during deposition of the coatings, a finite element model (FEM) was developed. Using this model, the thermal residual stresses were predicted in silicon nitride substrates coated with three environmental coating systems namely barium strontium aluminum silicate (BSAS), rare earth mono silicate (REMS) and earth mono di-silicate (REDS). A parametric study was also conducted to determine the influence of coating layer thickness and material parameters on thermal residual stress. Results indicate that z-direction stresses in all three systems are small and negligible, but maximum in-plane stresses can be significant depending on the composition of the constituent layer and the distance from the substrate. The BSAS and REDS systems show much lower thermal residual stresses than REMS system. Parametric analysis indicates that in each system, the thermal residual stresses can be decreased with decreasing the modulus and thickness of the coating.

  15. Quantification of Residual Stress from Photonic Signatures of Fused Silica

    NASA Technical Reports Server (NTRS)

    Cramer, K. Elliott; Hayward, Maurice; Yost, William E.

    2013-01-01

    A commercially available grey-field polariscope (GFP) instrument for photoelastic examination is used to assess impact damage inflicted upon the outer-most pane of Space Shuttle windows made from fused silica. A method and apparatus for calibration of the stress-optic coefficient using four-point bending is discussed. The results are validated on known material (acrylic) and are found to agree with literature values to within 6%. The calibration procedure is then applied to fused-silica specimens and the stress-optic coefficient is determined to be 2.43 +/- 0.54 x 10(exp -12)/Pa. Fused silica specimens containing impacts artificially made at NASA's Hypervelocity Impact Technology Facility (HIT-F), to simulate damage typical during space flight, are examined. The damage sites are cored from fused silica window carcasses and examined with the GFP. The calibrated GFP measurements of residual stress patterns surrounding the damage sites are presented. Keywords: Glass, fused silica, photoelasticity, residual stress

  16. Residual stress within nanoscale metallic multilayer systems during thermal cycling

    SciTech Connect

    Economy, David Ross; Cordill, Megan Jo; Payzant, E. Andrew; Kennedy, Marian S.

    2015-09-21

    Projected applications for nanoscale metallic multilayers will include wide temperature ranges. Since film residual stress has been known to alter system reliability, stress development within new film structures with high interfacial densities should be characterized to identify potential long-term performance barriers. To understand factors contributing to thermal stress evolution within nanoscale metallic multilayers, stress in Cu/Nb systems adhered to Si substrates was calculated from curvature measurements collected during cycling between 25 °C and 400 °C. Additionally, stress within each type of component layers was calculated from shifts in the primary peak position from in-situ heated X-ray diffraction. The effects of both film architecture (layer thickness) and layer order in metallic multilayers were tracked and compared with monolithic Cu and Nb films. Analysis indicated that the thermoelastic slope of nanoscale metallic multilayer films depends on thermal expansion mismatch, elastic modulus of the components, and also interfacial density. The layer thickness (i.e. interfacial density) affected thermoelastic slope magnitude while layer order had minimal impact on stress responses after the initial thermal cycle. When comparing stress responses of monolithic Cu and Nb films to those of the Cu/Nb systems, the nanoscale metallic multilayers show a similar increase in stress above 200 °C to the Nb monolithic films, indicating that Nb components play a larger role in stress development than Cu. Local stress calculations from X-ray diffraction peak shifts collected during heating reveal that the component layers within a multilayer film respond similarly to their monolithic counterparts.

  17. Residual stress within nanoscale metallic multilayer systems during thermal cycling

    DOE PAGES

    Economy, David Ross; Cordill, Megan Jo; Payzant, E. Andrew; ...

    2015-09-21

    Projected applications for nanoscale metallic multilayers will include wide temperature ranges. Since film residual stress has been known to alter system reliability, stress development within new film structures with high interfacial densities should be characterized to identify potential long-term performance barriers. To understand factors contributing to thermal stress evolution within nanoscale metallic multilayers, stress in Cu/Nb systems adhered to Si substrates was calculated from curvature measurements collected during cycling between 25 °C and 400 °C. Additionally, stress within each type of component layers was calculated from shifts in the primary peak position from in-situ heated X-ray diffraction. The effects ofmore » both film architecture (layer thickness) and layer order in metallic multilayers were tracked and compared with monolithic Cu and Nb films. Analysis indicated that the thermoelastic slope of nanoscale metallic multilayer films depends on thermal expansion mismatch, elastic modulus of the components, and also interfacial density. The layer thickness (i.e. interfacial density) affected thermoelastic slope magnitude while layer order had minimal impact on stress responses after the initial thermal cycle. When comparing stress responses of monolithic Cu and Nb films to those of the Cu/Nb systems, the nanoscale metallic multilayers show a similar increase in stress above 200 °C to the Nb monolithic films, indicating that Nb components play a larger role in stress development than Cu. Local stress calculations from X-ray diffraction peak shifts collected during heating reveal that the component layers within a multilayer film respond similarly to their monolithic counterparts.« less

  18. The effect of residual stress on performance of high temperature coatings

    NASA Technical Reports Server (NTRS)

    1972-01-01

    Techniques for measurement of residual stress in MoSi2 coatings and the determination of stress in coatings prepared by metalliding, pack and slurry processes are discussed. The stress level can be determined by stress induced deflections or by X-ray techniques. The deflection method is most direct. It is based on the fact that a thin substrate, coated on one side only, is usually curved at room temperature. The radius of curvature is easily measured and readily related to residual stress.

  19. Nondestructive Testing Residual Stress Using Ultrasonic Critical Refracted Longitudinal Wave

    NASA Astrophysics Data System (ADS)

    Xu, Chunguang; Song, Wentao; Pan, Qinxue; Li, Huanxin; Liu, Shuai

    Residual stress has significant impacts on the performance of the mechanical components, especially on its strength, fatigue life and corrosion resistance and dimensional stability. Based on theory of acoustoelasticity, the testing principle of ultrasonic LCR wave method is analyzed. The testing system of residual stress is build. The method of calibration of stress coefficient is proposed in order to improve the detection precision. At last, through experiments and applications on residual stress testing of oil pipeline weld joint, vehicle's torsion shaft, glass and ceramics, gear tooth root, and so on, the result show that it deserved to be studied deeply on application and popularization of ultrasonic LCR wave method.

  20. WELD APPLICATION OF A NEW METHOD FOR CROSS-SECTIONAL RESIDUAL STRESS MAPPING

    SciTech Connect

    M. PRIME; ET AL

    2001-03-01

    The new ''contour method'' was used to measure a cross-sectional map of residual stresses in a welded plate. Comparisons with neutron diffraction measurements confirm the capability of the contour method to measure complex, 2-D stress maps. Compared to other methods, the contour method is relatively simple and inexpensive to perform, and the equipment required is widely available.

  1. Method and apparatus for determination of material residual stress

    NASA Technical Reports Server (NTRS)

    Chern, Engmin J. (Inventor); Flom, Yury (Inventor)

    1993-01-01

    A device for the determination of residual stress in a material sample consisting of a sensor coil, adjacent to the material sample, whose resistance varies according to the amount of stress within the material sample, a mechanical push-pull machine for imparting a gradually increasing compressional and tensional force on the material sample, and an impedance gain/phase analyzer and personal computer (PC) for sending an input signal to and receiving an input signal from the sensor coil is presented. The PC will measure and record the change in resistance of the sensor coil and the corresponding amount of strain of the sample. The PC will then determine, from the measurements of change of resistance and corresponding strain of the sample, the point at which the resistance of the sensor coil is at a minimum and the corresponding value and type of strain of the sample at that minimum resistance point, thereby, enabling a calculation of the residual stress in the sample.

  2. Review of Ultrasonic Velocity Methods of Determining Residual Stress.

    DTIC Science & Technology

    1985-05-01

    Matzkanin and D.L. Davidson, The influence of mechanical stress on ’magnetization processes and Barkhausen Jumps in ferromagnetic materials. Int. Journ...AD-A160 769 REVIEM OF ULTRASONIC VELOCITY METHODS OF DETERMINING i I RESIDUAL STRESS (U) AERONAUTICAL RESEARCH LADS MELBOURNE I (AUSTRALIA) S J RUMBLE...RESEARCH LABORATORIES MELBOURNE, VICTORIA(0Io 0 Structurs Technical I8tDzandm 416 REVIE OF ULTRASONIC VELOCITY NETHODS OF DTLR1INING RESIDUAL STRESS

  3. Effect of preheat on residual stress distributions in arc-welded mild steel plates

    SciTech Connect

    Adedayo, S.M.; Adeyemi, M.B.

    2000-02-01

    Residual stress distribution in the longitudinal and transverse directions on a 6-mm-thick arc-welded mild steel plate was experimentally examined with and without initial preheat. Stress measurements were completed by monitoring strain changes on mounted strain gauges resulting from successive milling of the welded plate specimens. Machining stresses were also compensated for by carrying out measurements of strain changes due to milling operation of a stress-free unwelded annealed mild steel plate. High tensile residual stresses exist close to the weld line in both longitudinal and transverse stresses. Maximum longitudinal residual stress values existing close to the weld line are reduced (between 50 and 75%) due to the effect of initial metal preheat of 200 C of the welded steel plate.

  4. Effect of Residual Stresses on the Hardness of Bulk Metallic Glasses

    SciTech Connect

    Wang, L.; Bei, Hongbin; Gao, Y. F.; Lu, Zhao Ping; Nieh, T. G.

    2011-01-01

    Nanoindentation experiments were conducted on Zr-based metallic glass samples, which were elastically and plastically bent in order to investigate the effect of residual stresses on hardness. It was found that tensile residual stress reduced the hardness significantly, while compressive residual stress produced only a small effect on the hardness. These observations are consistent with three-dimensional continuum-plasticity-based finite-element simulations. The hardness was also found to vary more significantly with residual stresses, in particular in tension, than that caused by shear-banding-induced softening, suggesting hardness measurement is a practical method for the evaluation of tensile residual stresses in a metallic glass. Hardness variation in the bent sample was correlated with the residual-stress induced volume dilatation through a free-volume-based model. In this paper, we also present a detailed stress analysis based on yield asymmetry under tension and compression to describe the distribution of residual stresses in bent metallic glass specimens. The calculations agree well with the hardness variations measured experimentally.

  5. Lamination residual stresses in hybrid composites, part 1

    NASA Technical Reports Server (NTRS)

    Daniel, I. M.; Liber, T.

    1976-01-01

    An experimental investigation was conducted to study lamination residual stresses for various material and loading parameters. The effects of hybridization on residual stresses and residual properties after thermal cycling under load were determined in angle-ply graphite/Kevlar/epoxy and graphite/S-glass/epoxy laminates. Residual strains in the graphite plies are not appreciably affected by the type and number of hybridizing plies. Computed residual stresses at room temperature in the S-glass plies reach values up to seventy-five percent of the transverse strength of the material. Computed residual stresses in the graphite plies exceed the static strength by approximately ten percent. In the case of Kevlar plies, computed residual stresses far exceed the static strength indicating possible early failure of these plies. Static testing of the hybrids above indicates that failure is governed by the ultimate strain of the graphite plies. In thermally cycled hybrids, in general, residual moduli were somewhat lower and residual strengths were higher than initial values.

  6. Transient and residual stresses in dental porcelains as affected by cooling rates.

    PubMed

    Asaoka, K; Tesk, J A

    1989-06-01

    The development of either transient or residual stress in a slab of dental porcelain during cooling was simulated by use of a super-computer. The temperature dependences of the elastic modulus, the thermal expansion coefficient, and the shear viscosity, and the cooling rate dependence of the glass transition temperature, Tg, were considered in this calculation. Internal stress and viscoelastic creep were computed for several cooling rates. Calculated results display stress profiles which agree reasonably well with reported measured profiles in quenched, tempered glasses. The calculated residual surface stress, sigma, could be fit by the following empirical formula, sigma = kl2(q/q0)n, q is the cooling rate, q0 is a reference cooling rate and l is the half-thickness of the porcelain. The method by which residual stress develops is also discussed. This discussion suggests a method for strengthening of the porcelain by the development of high-compressive residual stress on the surface.

  7. Residual stresses and their effects in composite laminates

    NASA Technical Reports Server (NTRS)

    Hahn, H. T.; Hwang, D. G.

    1983-01-01

    Residual stresses in composite laminates are caused by the anisotropy in expansional properties of constituent unidirectional plies. The effect of these residual stresses on dimensional stability is studied through the warping of unsymmetric (0 sub 4/90 sub 4)sub T graphite/epoxy laminates while their effect on ply failure is analyzed for (0/90)sub 2s Kevlar 49/epoxy laminate. The classical laminated plate theory is used to predict the warping of small and large panels. The change of warping does not indicate a noticeable stress relaxation at 75 C while it is very sensitive to moisture content and hence to environment. A prolonged gellation at the initial cure temperature reduces residual stresses while postcure does not. The matrix/interface cracking in dry (0/90)sub 2s Kevlar 49/epoxy laminate is shown to be the result of the residual stress exceeding the transverse strength.

  8. Evaluation Of Residual Stresses In Inner Ring Of The Bearings

    NASA Astrophysics Data System (ADS)

    Malotová, Šárka; Hemžský, Pavel; Pitela, David; Nicielnik, Henryk; Šoková, Dagmar; Kyncl, Ladislav; Mrázik, Jozef

    2015-12-01

    Residual stresses are undesirable and it should not be underestimated. They occur in many components and it is necessary to identify and try to avoid them. For detection the Residual stresses, there are many methods, but not all are suitable, because they can completely destroy of the components. The article deals with the evaluation of Residual stresses in the inner rings of Bearings, which are made from steel 100Cr6 (ČSN 14 109.4. The surfaces were turning at different cutting parameters and subsequently are evaluated Residual stresses. The stresses have been evaluated by non - destructive method X - Ray. The experiment was realized in cooperation Faculty of Mechanical Engineering VSB - TU Ostrava and Faculty of Mechanical Engineering of ZU Zilina - machining in the laboratories of ZU Žilina, Slovak Republic.

  9. Residual stresses in cross-ply composite tubes

    NASA Technical Reports Server (NTRS)

    Cohen, D.; Hyer, M. W.

    1984-01-01

    The residual thermal stresses in 4-layer cross-ply tubes are studied. The tubes considered has a small radius to wall-thickness ratios and so elasticity solutions were used. The residual thermal stress problem was considered to be axisymmetric and three elasticity solutions were derived and the results compared with the results using classical lamination theory. The comparison illustrates the limitations of classical lamination theory. The three elasticity solutions derived were: plane stress, plane strain, and generalized plane strain, the latter being the most realistic. Residual stresses in both the hoop and axial direction is significant. Stacking arrangement effects the residual stress to some extent, as do the material properties of the individual lamina. The benefits of hybrid construction are briefly discussed.

  10. Simulation on Residual Stress of Shot Peening Based on a Symmetrical Cell Model

    NASA Astrophysics Data System (ADS)

    WANG, Cheng; HU, Jiacheng; GU, Zhenbiao; XU, Yangjian; WANG, Xiaogui

    2017-03-01

    The symmetrical cell model is widely used to study the residual stress induced by shot peening. However, the correlation between the predicted residual stresses and the shot peening coverage, which is a big challenge for the researchers of the symmetrical cell model, is still not established. Based on the dynamic stresses and the residual stresses outputted from the symmetrical cell model, the residual stresses corresponding to full coverage are evaluated by normal distribution analysis. The predicted nodal dynamic stresses with respect to four corner points indicate that the equi-biaxial stress state exists only for the first shot impact. Along with the increase of shot number, the interactions of multiple shot impacts make the fluctuation of the nodal dynamic stresses about an almost identical value more and more obvious. The mean values and standard deviations of the residual stresses gradually tend to be stable with the increase of the number of shot peening series. The mean values at each corner point are almost the same after the third peening series, which means that an equi-biaxial stress state corresponding to the full coverage of shot peening is achieved. Therefore, the mean values of the nodal residual stresses with respect to a specific transverse cross-section below the peened surface can be used to correlate the measured data by X-ray. The predicted residual stress profile agrees with the experimental results very well under 200% peening coverage. An effective correlation method is proposed for the nodal residual stresses predicted by the symmetrical cell model and the shot peening coverage.

  11. Residual stresses in high-velocity oxy-fuel metallic coatings

    NASA Astrophysics Data System (ADS)

    Totemeier, T. C.; Wright, R. N.; Swank, W. D.

    2004-06-01

    X-ray based residual stress measurements were made on type 316 stainless steel and Fe3Al coatings that were high-velocity oxy-fuel (HVOF) sprayed onto low-carbon and stainless steel substrates. Nominal coating thicknesses varied from 250 to 1500 µm. The effect of HVOF spray particle velocity on residual stress and deposition efficiency was assessed by preparing coatings at three different torch chamber pressures. The effect of substrate thickness on residual stress was determined by spraying coatings onto thick (6.4 mm) and thin (1.4 mm) substrates. Residual stresses were compressive for both coating materials and increased in magnitude with spray velocity. For coatings applied to thick substrates, near-surface residual stresses were essentially constant with increasing coating thickness. Differences in thermal expansion coefficient between low-carbon and stainless steels led to a 180 MPa difference in residual stress for Fe3Al coatings. Deposition efficiency for both materials is maximized at an intermediate (˜600 m/s) velocity. Considerations for X-ray measurement of residual stresses in HVOF coatings are also presented.

  12. Numerical Simulation of Residual Stress in an Al-Cu Alloy Block During Quenching and Aging

    NASA Astrophysics Data System (ADS)

    Dong, Ya-Bo; Shao, Wen-Zhu; Lu, Liang-Xing; Jiang, Jian-Tang; Zhen, Liang

    2015-12-01

    In this study, residual stresses after different quenching and aging processes of Al-Cu forged blocks were investigated by numerical simulation method and experimental measurements. An iterative zone-based heat transfer calculation was coupled with the hyperbolic sine-type constitutive model to simulate the residual stress during quenching process. The simulation results were compared with experiment data using both x-ray diffraction and crack compliance methods. The simulation results were in good agreement with the experimental measurements with around 9-13% deviation at the largest. Residual stress reduction can be achieved by decreasing the cooling rate during quenching. Quenching in water with different temperatures of 60, 80, and 100 °C resulted in the maximum compressive residual stress reduction of approximately 28.2, 75.7, and 88.9%, respectively, in Al-Cu alloy samples. When quenched in 10, 20, and 30% PAG solution, the reduction of maximum compressive residual stress in Al-Cu alloy samples was approximately 35.1, 47.8, and 53.2%, respectively. In addition, in order to study the amount of residual stress relief after aging treatments, aging treatments at 140 and 170 °C for different times were also studied. Aging treatment used to obtain the peak-aged (T6) and overaged (T7) condition produces only about 22.5 to 34.7% reduction in residual stresses.

  13. A combined analytical and experimental approach to the determination of residual stresses in very thin cylindrical shells

    NASA Astrophysics Data System (ADS)

    Franco, Jamal Eli

    The residual stress in a high alloy ultra thin cylindrical shell is studied. The objective of this research is to quantify and develop an understanding of the residual stress produced during the fabrication process. It is shown, with the application of finite element analysis and experimental measurements, that the residual stress can be predicted and quantified. This dissertation investigates the experimental and numerical methods to determine the residual stress in high alloy ultra thin cylindrical shells. Experimental measurements of the shell profiles are used to obtain stresses during manufacturing. Finite element analysis is used to verify the experimental results. These results compare favorably with theoretical values. This dissertation shows that the thermal process applied to the shell for separation does not contribute to the residual stress. A residual stress due to the bending moment caused by the conical geometry of the shell is evident in the finite element results.

  14. Power-law creep and residual stresses in carbopol microgels

    NASA Astrophysics Data System (ADS)

    Lidon, Pierre; Manneville, Sebastien

    We report on the interplay between creep and residual stresses in carbopol microgels. When a constant shear stress σ is applied below the yield stress σc, the strain is shown to increase as a power law of time, γ (t) =γ0 +(t / τ) α , with and exponent α ~= 0 . 38 that is strongly reminiscent of Andrade creep in hard solids. For applied shear stresses lower than some characteristic value of about σc / 10 , the microgels experience a more complex creep behavior that we link to the existence of residual stresses and to weak aging of the system after preshear. The influence of the preshear protocol, of boundary conditions and of microgel concentration on residual stresses is investigated. We discuss our results in light of previous works on colloidal glasses and other soft glassy systems.

  15. Residual stress in silicon wafer using IR polariscope

    NASA Astrophysics Data System (ADS)

    Lu, Zhijia; Wang, Pin; Asundi, Anand

    2008-09-01

    The infrared phase shift polariscope (IR-PSP) is a full-field optical technique for stress analysis in Silicon wafers. Phase shift polariscope is preferred to a conventional polariscope, as it can provide quantitative information of the normal stress difference and the shear stress in the specimen. The method is based on the principles of photoelasticity, in which stresses induces temporary birefringence in materials which can be quantitatively analyzed using a phase shift polariscope. Compared to other stress analysis techniques such as x-ray diffraction or laser scanning, infrared photoelastic stress analysis provides full-field information with high resolution and in near real time. As the semiconductor fabrication is advancing, larger wafers, thinner films and more compact packages are being manufactured. This results in a growing demand of process control. Residual stress exist in silicon during semiconductor fabrication and these stresses may make cell processing difficult or even cause the failure of the silicon. Reducing these stresses would improve manufacturability and reliability. Therefore stress analysis is essential to trace the root cause of the stresses. The polariscope images are processed using MATLAB and four-step phase shifting method to provide quantitative as well as qualitative information regarding the residual stress of the sample. The system is calibrated using four-point bend specimen and then the residual stress distribution in a MEMS sample is shown.

  16. Evaluation of Local Residual Stress Distribution of Stator Core in Rotating Machine

    NASA Astrophysics Data System (ADS)

    Kai, Yuichiro; Tsuchida, Yuji; Todaka, Takashi; Enokizono, Masato

    It is well known that magnetic properties deteriorate in constructed cores due to conditions stressed by riveting and welding during manufacturing process, punching and sharing in cutting process of the electrical steel sheets and so on. Therefore, it is important to know the relationships between the stress and magnetic property of the electrical steel in order to design the electrical machinery. In this paper, the local residual stress distribution on the cross section of the stator core in a rotating machine is measured with a X-ray stress measurement device. As the result, the difference of the residual stress distribution of each component is obtained in the teeth and core back of the stator core. In addition, we estimated the deterioration of the magnetic property in the teeth region. It was clarified that the magnetic properties of the electrical steel sheet is deteriorated due to the residual stress.

  17. THERMAL RESIDUAL STRESSES IN BILAYERED, TRILAYERED AND GRADED DENTAL CERAMICS

    PubMed Central

    Fabris, Douglas; Souza, Júlio C.M.; Silva, Filipe S.; Fredel, Márcio; Mesquita-Guimarães, Joana; Zhang, Yu; Henriques, Bruno

    2017-01-01

    Layered ceramic systems are usually hit by residual thermal stresses created during cooling from high processing temperature. The purpose of this study was to determine the thermal residual stresses at different ceramic multi-layered systems and evaluate their influence on the bending stress distribution. Finite elements method was used to evaluate the residual stresses in zirconia-porcelain and alumina-porcelain multi-layered discs and to simulate the ‘piston-on-ring’ test. Temperature-dependent material properties were used. Three different multi-layered designs were simulated: a conventional bilayered design; a trilayered design, with an intermediate composite layer with constant composition; and a graded design, with an intermediate layer with gradation of properties. Parameters such as the interlayer thickness and composition profiles were varied in the study. Alumina-porcelain discs present smaller residual stress than the zirconia-porcelain discs, regardless of the type of design. The homogeneous interlayer can yield a reduction of ~40% in thermal stress relative to bilayered systems. Thinner interlayers favoured the formation of lower thermal stresses. The graded discs showed the lowest thermal stresses for a gradation profile given by power law function with p=2. The bending stresses were significantly affected by the thermal stresses in the discs. The risk of failure for all-ceramic dental restorative systems can be significantly reduced by using trilayered systems (homogenous or graded interlayer) with the proper design. PMID:28163345

  18. Residual thermal stresses in composites for dimensionally stable spacecraft applications

    NASA Technical Reports Server (NTRS)

    Bowles, David E.; Tompkins, Stephen S.; Funk, Joan G.

    1992-01-01

    An overview of NASA LaRC's research on thermal residual stresses and their effect on the dimensional stability of carbon fiber reinforced polymer-matrix composites is presented. The data show that thermal residual stresses can induce damage in polymer matrix composites and significantly affect the dimensional stability of these composites by causing permanent residual strains and changes in CTE. The magnitude of these stresses is primarily controlled by the laminate configuration and the applied temperature change. The damage caused by thermal residual stresses initiates at the fiber/matrix interface and micromechanics level analyses are needed to accurately predict it. An increased understanding of fiber/matrix interface interactions appears to be the best approach for improving a composite's resistance to thermally induced damage.

  19. Experimental Study of Residual Stresses in Metal Parts Obtained by Selective Laser Melting

    NASA Astrophysics Data System (ADS)

    Protasov, C. E.; Safronov, V. A.; Kotoban, D. V.; Gusarov, A. V.

    High local temperature gradients occur at additive manufacturing by selective laser melting of powder. This gives rise to undesirable residual stresses, deformations, and cracks. To understand how to control the formation of the residual stresses, a reliable method is necessary for measuring their distribution in the fabricated part. It is proposed to cut the part into thin plates and to reconstruct the residual stresses from the measured deformation of the plates. This method is tested on beams with square cross-section built from stainless steel. The beams were cut by electrical discharge machining and chemically etched. The obtained stress profile in vertical transversal direction slightly increases from the top to the bottom of the beam. This dependency is confirmed by numerical modeling. The measured stress profile agrees with the known results by other authors.

  20. Method for residual stress relief and retained austenite destabilization

    DOEpatents

    Ludtka, Gerard M.

    2004-08-10

    A method using of a magnetic field to affect residual stress relief or phase transformations in a metallic material is disclosed. In a first aspect of the method, residual stress relief of a material is achieved at ambient temperatures by placing the material in a magnetic field. In a second aspect of the method, retained austenite stabilization is reversed in a ferrous alloy by applying a magnetic field to the alloy at ambient temperatures.

  1. The influence of alloy composition on residual stresses in heat treated aluminium alloys

    SciTech Connect

    Robinson, J.S.; Redington, W.

    2015-07-15

    The as quenched properties of eight different heat treatable aluminium alloys are related to residual stress magnitudes with the objective being to establish if there is a relationship between the residual stress and the as quenched alloy hardness and strength. Near surface residual stresses were assessed with X-ray diffraction using both the established sin{sup 2}ψ method and the more recent cos α technique. Through thickness residual stresses were also characterised using neutron diffraction. The alloys were chosen to encompass a wide range of strengths. The low to medium strength alloys were 6060 and 6082, medium to high strength 2618A, 2014A, 7075, 7010 and two variants of 7449, while the very high strength alloy was the powder metallurgy alloy N707. To assess the as quenched strength, dynamic hardness and tensile properties were determined from samples tested immediately after quenching to minimise the influence of precipitation hardening by natural aging. In addition, hot hardness measurements were made in situ on samples cooled to simulate quench paths. Within the experimental constraints of the investigation, the distribution of residual stress through the thickness was found to follow the same pattern for all the alloys investigated, varying from tensile in the interior to surface compression. The influence of alloy strength was manifested as a change in the observed residual stress magnitudes, and surface residual stresses were found to vary linearly with as quenched hardness and strength. - Highlights: • As quenched aluminium alloys contain high magnitude residual stresses. • Surface is compressive balance by a tensile core. • As quenched surface residual stress is linear function of alloy strength. • In situ hot hardness demonstrates rapid change in intrinsic hardness during rapid cooling.

  2. Pre and post machining and release residual stresses in microelectromechanical systems (MEMS)

    NASA Astrophysics Data System (ADS)

    Vechery, Mary; Dick, Andrew; Balachandran, B.; Dubey, Madan

    2008-03-01

    A major concern in the development of microelectromechanical systems (MEMS) is the presence of residual stress. This stress, which is produced during the fabrication of multi-layer thin-film structures, can significantly affect the performance of micro-scale devices. Though experimental measurement techniques are accurate, actual stress measurements can vary dramatically from run to run and wafer to wafer. For this reason, the modeling of this stress can be a challenging task. Past work has often focused on experimental, static techniques for determining residual-stress levels in single-layer and bi-layer structures. In addition, in prior studies, the focus has primarily been on residual-stress measurements in thin films as they are being deposited and prior to the release of a particular device. In this effort, residual stresses in MEMS resonators are characterized pre- and post-micro-machining and release of the structures. This is accomplished by applying three residual-stress identification techniques. The first technique, which is based on wafer-bow measurements and Stoney's formula, is suited for determining the residual stresses in thin film layers as they are being deposited and before the occurrence of a micro-machining or release process. In the second technique, a static parametric identification technique, device deflection data is made use of to approximate individual device residual stress immediately after release of a structure. The third technique, a dynamic parametric identification technique, which can be based on linear or nonlinear frequency response data can be used to estimate device residual stress immediately after release and after the device has been polarized. The results obtained by using these techniques are used to develop an understanding of how geometry, fabrication, release and polarization of resonators affect the stress state in a piezoelectric device. The results, which show that the stress levels can be quite different after a

  3. Propagation of dissection in a residually-stressed artery model.

    PubMed

    Wang, Lei; Roper, Steven M; Hill, Nicholas A; Luo, Xiaoyu

    2017-02-01

    This paper studies dissection propagation subject to internal pressure in a residually-stressed two-layer arterial model. The artery is assumed to be infinitely long, and the resultant plane strain problem is solved using the extended finite element method. The arterial layers are modelled using the anisotropic hyperelastic Holzapfel-Gasser-Ogden model, and the tissue damage due to tear propagation is described using a linear cohesive traction-separation law. Residual stress in the arterial wall is determined by an opening angle [Formula: see text] in a stress-free configuration. An initial tear is introduced within the artery which is subject to internal pressure. Quasi-static solutions are computed to determine the critical value of the pressure, at which the dissection starts to propagate. Our model shows that the dissection tends to propagate radially outwards. Interestingly, the critical pressure is higher for both very short and very long tears. The simulations also reveal that the inner wall buckles for longer tears, which is supported by clinical CT scans. In all simulated cases, the critical pressure is found to increase with the opening angle. In other words, residual stress acts to protect the artery against tear propagation. The effect of residual stress is more prominent when a tear is of intermediate length ([Formula: see text]90[Formula: see text] arc length). There is an intricate balance between tear length, wall buckling, fibre orientation, and residual stress that determines the tear propagation.

  4. Residual Stresses and Critical Initial Flaw Size Analyses of Welds

    NASA Technical Reports Server (NTRS)

    Brust, Frederick W.; Raju, Ivatury, S.; Dawocke, David S.; Cheston, Derrick

    2009-01-01

    An independent assessment was conducted to determine the critical initial flaw size (CIFS) for the flange-to-skin weld in the Ares I-X Upper Stage Simulator (USS). A series of weld analyses are performed to determine the residual stresses in a critical region of the USS. Weld residual stresses both increase constraint and mean stress thereby having an important effect on the fatigue life. The purpose of the weld analyses was to model the weld process using a variety of sequences to determine the 'best' sequence in terms of weld residual stresses and distortions. The many factors examined in this study include weld design (single-V, double-V groove), weld sequence, boundary conditions, and material properties, among others. The results of this weld analysis are included with service loads to perform a fatigue and critical initial flaw size evaluation.

  5. Residual stresses in angleplied laminates and their effects on laminate behavior

    NASA Technical Reports Server (NTRS)

    Chamis, C. C.

    1978-01-01

    Evidence of the presence of lamination residual stresses in angleplied laminates were transply cracks and warpage of unsymmetric laminates which occur prior to application of any mechanical load. Lamination residual strains were measured using the embedded strain gage technique. These strains result from the temperature differences between cure and room temperature and vary linearly within this temperature range. Lamination residual stresses were usually present in angleplied fiber composites laminates; they were also present in unidirectional hybrids and superhybrids. For specific applications, the magnitudes of lamination residual stresses were determined and evaluated relative to the anticipated applied stresses. Particular attention was given to cyclic thermal loadings in applications where the thermal cycling takes place over a wide temperature range.

  6. Residual stresses and retained austenite distribution and evolution in SAE 52100 steel under rolling contact loading

    SciTech Connect

    Dommarco, R.C.; Kozaczek, K.J.; Hahn, G.T.

    1996-07-01

    Residual stresses are introduced and modified during manufacturing and also by normal use. In this paper the changes in magnitude and distribution of residual stresses, attending the strain induced transformation of retained austenite are examined. Tests were conducted on SAE 52100 bearing steel with different amounts of retained austenite in a 5-ball-rod rolling contact fatigue machine. The tests were accelerated by applying well-controlled micro- indentations on the wear track and using rough balls. The magnitude and distribution of residual stresses and retained austenite were measured using x-ray diffraction techniques. The contribution of the residual stresses and amount of retained austenite to the rolling contact fatigue life is analyzed.

  7. Residual Stress Analysis of Laser-Drilled Thermal Barrier Coatings Involving Various Bond Coats

    NASA Astrophysics Data System (ADS)

    Guinard, C.; Montay, G.; Guipont, V.; Jeandin, M.; Girardot, J.; Schneider, M.

    2015-01-01

    The gas turbine combustion chamber of aero-engines requires a thermal barrier coating (TBC) by thermal spraying. Further heat protection is achieved by laser drilling of cooling holes. The residual stresses play an important role in the mechanical behaviour of TBC. It could also affect the TBC response to delamination during laser drilling. In this work, studies of the cracking behaviour after laser drilling and residual stress distribution have been achieved for different bond coats by plasma spray or cold spray. From interface crack length measured pulse-by-pulse after laser percussion drilling at 20° angle, the role of the various bond coats on crack initiation and propagation are investigated. It is shown that the bond coat drastically influences the cracking behaviour. The residual stresses profiles were also determined by the incremental hole-drilling method involving speckle interferometry. An original method was also developed to measure the residual stress profiles around a pre-drilled zone with a laser beam at 90°. The results are discussed to highlight the influence of TBCs interfaces on the resulting residual stresses distribution before laser drilling, and also to investigate the modification around the hole after laser drilling. It is shown that laser drilling could affect the residual stress state.

  8. Quantification of residual stress from photonic signatures of fused silica

    SciTech Connect

    Cramer, K. Elliott; Yost, William T.; Hayward, Maurice

    2014-02-18

    A commercially available grey-field polariscope (GFP) instrument for photoelastic examination is used to assess impact damage inflicted upon the outer-most pane of Space Shuttle windows made from fused silica. A method and apparatus for calibration of the stress-optic coefficient using four-point bending is discussed. The results are validated on known material (acrylic) and are found to agree with literature values to within 6%. The calibration procedure is then applied to fused-silica specimens and the stress-optic coefficient is determined to be 2.43 ± 0.54 × 10{sup −12} Pa{sup −1}. Fused silica specimens containing impacts artificially made at NASA’s Hypervelocity Impact Technology Facility (HIT-F), to simulate damage typical during space flight, are examined. The damage sites are cored from fused silica window carcasses and examined with the GFP. The calibrated GFP measurements of residual stress patterns surrounding the damage sites are presented.

  9. The Correlation Between the Percussive Sound and the Residual Stress/Strain Distributions in a Cymbal

    NASA Astrophysics Data System (ADS)

    Osamura, Kozo; Kuratani, Fumiyasu; Koide, Toshio; Ogawa, Wataru; Taniguchi, Hiroyasu; Monju, Yoshiyuki; Mizuta, Taiji; Shobu, Takahisa

    2016-12-01

    The artistic sound of a cymbal is produced by employing a special copper alloy as well as incorporating complicated and heterogeneous residual stress/strain distributions. In order to establish a modern engineering process that achieves high-quality control for the cymbals, it is necessary to investigate the distribution of the residual stresses/strains in the cymbal and their quantitative relation with the frequency characteristics of the sound generated from the cymbal. In the present study, we have successfully used synchrotron radiation to measure the distribution of residual strain in two kinds of cymbals—after spinforming as well as after hammering. The microstructure and the mechanical properties of the cymbals were measured as well their acoustic response. Based on our experimental data, the inhomogeneous residual stress/strain distributions in the cymbals were deduced in detail and their influence on the frequency characteristics of the sound produced by the cymbals was identified.

  10. Optimum Injection Pressure of a Cavitating Jet for Introducing Compressive Residual Stress into Stainless Steel

    NASA Astrophysics Data System (ADS)

    Soyama, Hitoshi; Nagasaka, Kazuya; Takakuwa, Osamu; Naito, Akima

    Introducing compressive residual stress by a cavitating jet into the sub-surface of components used in nuclear power plants can mitigate stress corrosion cracking in these components. Although applying the jet is an effective method for this purpose, it should be used without causing damage to the surface from water jet droplets arising from high-pressure injection of the water jet. Thus, in introducing compressive residual stress, the injection pressure needs to be optimized. In this paper, in order to determine the optimum injection pressure, the residual stress of stainless steel treated by a jet at various injection pressures was measured using an X-ray diffraction method. The injection pressure of the jet was varied from 5 MPa to 300 MPa, and the diameter of the nozzle throat of the jet was varied from 0.35 mm to 2.0 mm. The variation of residual stress with depth was measured by alternating X-ray diffraction measurements with electropolishing. It was revealed that a cavitating jet at an injection pressure of 10 MPa with a nozzle diameter of 2.0 mm can introduce higher compressive residual stress to deeper into stainless steel compared with a jet at 300 MPa with a nozzle diameter of 0.35 mm when the downstream pressure of the nozzle was constant.

  11. Finite element calculation of residual stress in dental restorative material

    NASA Astrophysics Data System (ADS)

    Grassia, Luigi; D'Amore, Alberto

    2012-07-01

    A finite element methodology for residual stresses calculation in dental restorative materials is proposed. The material under concern is a multifunctional methacrylate-based composite for dental restorations, activated by visible light. Reaction kinetics, curing shrinkage, and viscoelastic relaxation functions were required as input data on a structural finite element solver. Post cure effects were considered in order to quantify the residual stresses coming out from natural contraction with respect to those debited to the chemical shrinkage. The analysis showed for a given test case that residual stresses frozen in the dental restoration at uniform temperature of 37°C are of the same order of magnitude of the strength of the dental composite material per se.

  12. Extension, inflation and torsion of a residually stressed circular cylindrical tube

    NASA Astrophysics Data System (ADS)

    Merodio, José; Ogden, Ray W.

    2016-03-01

    In this paper, we provide a new example of the solution of a finite deformation boundary-value problem for a residually stressed elastic body. Specifically, we analyse the problem of the combined extension, inflation and torsion of a circular cylindrical tube subject to radial and circumferential residual stresses and governed by a residual-stress dependent nonlinear elastic constitutive law. The problem is first of all formulated for a general elastic strain-energy function, and compact expressions in the form of integrals are obtained for the pressure, axial load and torsional moment required to maintain the given deformation. For two specific simple prototype strain-energy functions that include residual stress, the integrals are evaluated to give explicit closed-form expressions for the pressure, axial load and torsional moment. The dependence of these quantities on a measure of the radial strain is illustrated graphically for different values of the parameters (in dimensionless form) involved, in particular the tube thickness, the amount of torsion and the strength of the residual stress. The results for the two strain-energy functions are compared and also compared with results when there is no residual stress.

  13. Residual stress control by ion beam assisted deposition

    SciTech Connect

    Was, G.S.; Jones, J.W.; Parfitt, L.; Kalnas, C.E.; Goldiner, M.

    1996-12-31

    The origin of residual stresses were studied in both crystalline metallic films and amorphous oxide films made by ion beam assisted deposition (IBAD). Monolithic films of Al{sub 2}O{sub 3} were deposited during bombardment by Ne, Ar or Kr over a narrow range of energies, E, and a wide range of ion-to-atom arrival rate ratios, R and were characterized in terms of composition, thickness, density, crystallinity, microstructure and residual stress. The stress was a strong function of ion beam parameters and gas content and compares to the behavior of other amorphous compounds such as MoSi{sub x} and WSi{sub 2.2}. With increasing normalized energy (eV/atom), residual stress in crystalline metallic films (Mo, W) increases in the tensile direction before reversing and becoming compressive at high normalized energy. The origin of the stress is most likely due to densification or interstitial generation. Residual stress in amorphous films (Al{sub 2}O{sub 3}, MoSi{sub x} and WSi{sub 2.2}) is initially tensile and monotonically decreases into the compressive region with increasing normalized energy. The amorphous films also incorporate substantially more gas than crystalline films and in the case of Al{sub 2}O{sub 3} are characterized by a high density of voids. Stress due to gas pressure in existing voids explains neither the functional dependence on gas content nor the magnitude of the observed stress. A more likely explanation for the behavior of stress is gas incorporation into the matrix, where the amount of incorporated gas is controlled by trapping.

  14. On Taylor-Series Approximations of Residual Stress

    NASA Technical Reports Server (NTRS)

    Pruett, C. David

    1999-01-01

    Although subgrid-scale models of similarity type are insufficiently dissipative for practical applications to large-eddy simulation, in recently published a priori analyses, they perform remarkably well in the sense of correlating highly against exact residual stresses. Here, Taylor-series expansions of residual stress are exploited to explain the observed behavior and "success" of similarity models. Until very recently, little attention has been given to issues related to the convergence of such expansions. Here, we re-express the convergence criterion of Vasilyev [J. Comput. Phys., 146 (1998)] in terms of the transfer function and the wavenumber cutoff of the grid filter.

  15. Residual Stress Examination In Surface Layers Turned By Auto-Rotary Tool

    NASA Astrophysics Data System (ADS)

    Struharňanský, Jozef; Stančeková, Dana; Martikáň, Anton; Varga, Daniel; Kuždál, Viktor; Rákoci, Jozef

    2015-12-01

    In this article, unconventional kinematics of turning is examined with the aim on influence of cutting parameters on surface layers residual stress. The auto-rotary cutting tool prototype for turning was developed, designed and constructed at the University of Zilina. The tool is made of high speed steel. Residual stress examination of material 100Cr6 was performed by non-destructive measuring method of X-ray diffraction. This method is able to determine normal and shear stress conditions without damaging the examined sample.

  16. Effect of Treatment Area on Residual Stress and Fatigue in Laser Peened Aluminum Sheets

    NASA Astrophysics Data System (ADS)

    Toparli, M. Burak; Smyth, Niall; Fitzpatrick, Michael E.

    2017-01-01

    Two 2.0-mm-thick aluminum sheets were laser peened and the resulting residual stresses were measured using incremental hole drilling, surface X-ray diffraction, and synchrotron X-ray diffraction techniques. Laser peening was applied to two samples using the same laser peening parameters, but one of the samples has a larger peened area. The aim of this research was to discover the effect of peen area on residual stress, for application in aerospace structures for fatigue life enhancement. It was found that a larger peened area has higher and deeper compressive stresses in the crack-opening direction, leading to greater enhancement of fatigue life.

  17. Effect of Treatment Area on Residual Stress and Fatigue in Laser Peened Aluminum Sheets

    NASA Astrophysics Data System (ADS)

    Toparli, M. Burak; Smyth, Niall; Fitzpatrick, Michael E.

    2017-04-01

    Two 2.0-mm-thick aluminum sheets were laser peened and the resulting residual stresses were measured using incremental hole drilling, surface X-ray diffraction, and synchrotron X-ray diffraction techniques. Laser peening was applied to two samples using the same laser peening parameters, but one of the samples has a larger peened area. The aim of this research was to discover the effect of peen area on residual stress, for application in aerospace structures for fatigue life enhancement. It was found that a larger peened area has higher and deeper compressive stresses in the crack-opening direction, leading to greater enhancement of fatigue life.

  18. The Effect of Residual Stress on the Distortion of Gray Iron Brake Disks

    NASA Astrophysics Data System (ADS)

    Shin, M. W.; Jang, G. H.; Kim, J. K.; Kim, H. Y.; Jang, Ho

    2013-04-01

    Thermal distortion of gray iron brake disks due to residual stress and its effect on brake vibrations were studied. The residual stress of heat- and non-heat-treated gray iron disks was measured using neutron scattering. Dynamometer tests were performed to measure the friction force oscillation caused by the disk runout during brake applications. High-temperature tensile tests were carried out to find out possible plastic deformation due to residual stress during brake applications. The results showed that the average residual stress of the heat-treated disk (47.6 MPa) was lower than that of the non-heat-treated disk (99.6 MPa). Dynamometer tests at high temperatures (up to 600 °C) indicated that the residual stress pronounced the runout: the increase in disk runout after the tests for the non-heat-treated sample was more than twice that for the heat-treated sample. This difference correlated well with the neutron scattering results and the dimensional changes after a separate vacuum heat treatment. The high-temperature tensile tests showed severe reductions in yield strength at 600 °C, suggesting that disks produced with no stress relaxation could be deformed during severe braking.

  19. JOINING OF MOLYBDENUM DISILICIDE TO STAINLESS STEEL USING AMORPHOUS METAL BRAZES-RESIDUAL STRESS ANALYSIS

    SciTech Connect

    VAIDYA, RAJENDRA U; KAUTZ, DOUGLAS D.; GALLEGOS, DAVID E.

    2007-01-30

    Molybdenum disilicide (MoSi{sub 2})/stainless steel 316 L jOints were produced by high temperature brazing using a cobalt-based metallic-glass (METGLAS{trademark} 2714A). Successful joining was completed in two different ways; either by feeding excess braze into the braze gap upon heating or by constraining the MoSi{sub 2}/stainiess steel assembly with an alumina (Al{sub 2}O{sub 3}) fixture during the heating cycle. These steps were necessary to ensure the production of a high quality void free joint. Residual stress measurements were completed on these joints. Indentation results show higher tensile residual stresses in the stainless steel for the joint with the external constraint, in comparison to the unconstrained state. In contrast, the compressive residual stresses In the MoSi{sub 2} (as measured by X-ray diffraction) were lower in the constrained state relative to the unconstrained state. These results and a lack of residual stress balance indicate that the stress state in the braze is significantly different under the two joining conditions and the volume of the braze plays an important role in the development of the residual stresses. Push-out tests carried out on these joints gave higher joint strengths in the unconstrained as compared to the constrained condition. The results of this study have important implications on the selection of the appropriate joining process (use of constraint versus extra braze).

  20. Residual stress characterization of steel TIG welds by neutron diffraction and by residual magnetic stray field mappings

    NASA Astrophysics Data System (ADS)

    Stegemann, Robert; Cabeza, Sandra; Lyamkin, Viktor; Bruno, Giovanni; Pittner, Andreas; Wimpory, Robert; Boin, Mirko; Kreutzbruck, Marc

    2017-03-01

    The residual stress distribution of tungsten inert gas welded S235JRC+C plates was determined by means of neutron diffraction (ND). Large longitudinal residual stresses with maxima around 600 MPa were found. With these results as reference, the evaluation of residual stress with high spatial resolution GMR (giant magneto resistance) sensors was discussed. The experiments performed indicate a correlation between changes in residual stresses (ND) and the normal component of local residual magnetic stray fields (GMR). Spatial variations in the magnetic field strength perpendicular to the welds are in the order of the magnetic field of the earth.

  1. Reduction of Residual Stress and Improvement of Dimensional Accuracy by Uphill Quenching for Al6061 Tube

    NASA Astrophysics Data System (ADS)

    Lim, Hak-Jin; Ko, Dae-Hoon; Ko, Dae-Cheol; Kim, Byung-Min

    2014-04-01

    The purpose of this study is to reduce the residual stress and machining distortion of an Al6061 tube by using uphill quenching. During uphill quenching, solid-solution heat-treated aluminum parts are usually immersed in LN2 at 77 K (-196 °C), followed by the rapid heating of the parts, to produce a new residual stress that is opposite in nature to the original. The uphill quenching method used in this study employed two types of heating methods: boiling water at 373 K (100 °C) and high-velocity steam at 448 K (175 °C). First, FE-simulation coupled with a CFD analysis was performed to predict the residual stress of the backward hot-extruded Al6061 tube with the following dimensions: Ø200 mm × h200 mm × t10 mm. Experiment of uphill quenching was also conducted to measure the residual stress using the boiling water and high-velocity steam uphill quenching methods. The predicted residual stresses were compared with the experimental results obtained via micro-indentation and saw-cutting tests, and a deviation of about 10.4 pct was found. In addition, the experimental results showed that uphill quenching could relieve up to 91 pct of the residual stress induced by water quenching. Finally, the dimensional accuracy of uphill quenched tubes was evaluated by measuring the roundness after the machining process, which showed that the uphill quenching method could improve the dimensional accuracy of an Al6061 tube by reducing the residual stress.

  2. Nondestructive evaluation of near-surface residual stress in shot-peened nickel-base superalloys

    NASA Astrophysics Data System (ADS)

    Yu, Feng

    Surface enhancement methods, which produce beneficial compressive residual stresses and increased hardness in a shallow near-surface region, are widely used in a number of industrial applications, including gas-turbine engines. Nondestructive evaluation of residual stress gradients in surface-enhanced materials has great significance for turbine engine component life extension and their reliability in service. It has been recently found that, in sharp contrast with most other materials, shot-peened nickel-base superalloys exhibit an apparent increase in electrical conductivity at increasing inspection frequencies, which can be exploited for nondestructive residual stress assessment. The primary goal of this research is to develop a quantitative eddy current method for nondestructive residual stress profiles in surface-treated nickel-base superalloys. Our work have been focused on five different aspects of this issue, namely, (i) validating the noncontacting eddy current technique for electroelastic coefficients calibration, (ii) developing inversion procedures for determining the subsurface residual stress profiles from the measured apparent eddy current conductivity (AECC), (iii) predicting the adverse effect of surface roughness on the eddy current characterization of shot-peened metals, (iv) separating excess AECC caused by the primary residual stress effect from intrinsic conductivity variations caused by material inhomogeneity, and (v) investigating different mechanisms through which cold work could influence the AECC in surface-treated nickel-base superalloys. The results of this dissertation have led to a better understanding of the underlying physical phenomenon of the measured excess AECC on nickel-base engine alloys, and solved a few critical applied issues in eddy current nondestructive residual stress assessment in surface-treated engine components and, ultimately, contributed to the better utilization and safer operation of the Air Force's aging

  3. Finite Element Modeling and Validation of Residual Stresses in 304 L Girth Welds

    SciTech Connect

    Dike, J.J.; Ortega, A.R.; Cadden, C.H.; Rangaswamy, P. Brown, D.

    1998-06-01

    Three dimensional finite element simulations of thermal and mechanical response of a 304 L stainless steel pipe subjected to a circumferential autogenous gas tungsten arc weld were used to predict residual stresses in the pipe. Energy is input into the thermal model using a volumetric heat source. Temperature histories from the thermal analysis are used as loads in the mechanical analyses. In the mechanical analyses, a state variable constitutive model was used to describe the material behavior. The model accounts for strain rate, temperature, and load path histories. The predicted stresses are compared with x-ray diffraction determinations of residual stress in the hoop and circumferential directions on the outside surface of the pipe. Calculated stress profiles fell within the measured data. Reasons for observed scatter in measured stresses are discussed.

  4. Finite Element Simulation of Residual Stress Development in Thermally Sprayed Coatings

    NASA Astrophysics Data System (ADS)

    Elhoriny, Mohamed; Wenzelburger, Martin; Killinger, Andreas; Gadow, Rainer

    2017-03-01

    The coating buildup process of Al2O3/TiO2 ceramic powder deposited on stainless-steel substrate by atmospheric plasma spraying has been simulated by creating thermomechanical finite element models that utilize element death and birth techniques in ANSYS commercial software and self-developed codes. The simulation process starts with side-by-side deposition of coarse subparts of the ceramic layer until the entire coating is created. Simultaneously, the heat flow into the material, thermal deformation, and initial quenching stress are computed. The aim is to be able to predict—for the considered spray powder and substrate material—the development of residual stresses and to assess the risk of coating failure. The model allows the prediction of the heat flow, temperature profile, and residual stress development over time and position in the coating and substrate. The proposed models were successfully run and the results compared with actual residual stresses measured by the hole drilling method.

  5. Hardness, Microstructure, and Residual Stresses in Low Carbon Steel Welding with Post-weld Heat Treatment and Temper Bead Welding

    NASA Astrophysics Data System (ADS)

    Aloraier, Abdulkareem S.; Joshi, Suraj; Price, John W. H.; Alawadhi, Khaled

    2014-04-01

    This paper investigates the effects of post-weld heat treatment (PWHT) and temper bead welding (TBW) on hardness, microstructure and residual stresses in multi-layer welding on low carbon steel specimens made with two different weld geometries, viz. (1) smooth-contoured and (2) U-shaped. It was found that the PWHT technique gave overall lower hardness than the TBW technique, but the hardness values in both techniques were acceptable. Microscopy analysis showed that the TBW technique was more effective in tempering the heat affected zone as the grain size decreased slightly at the fusion line in spite of the higher temperature at the fusion line. Residual stresses measured using the hole-drilling method showed that the residual stress is not reduced below yield stress near the last bead solidified in TBW. Only PWHT gives low residual stress results in this area. High tensile residual stresses may result in sensitivity to fatigue loading.

  6. Investigation of residual stresses in a multipass weld in 1 in. stainless steel plate

    NASA Astrophysics Data System (ADS)

    Spooner, S.; Fernandezbaca, J. A.; David, S. A.; Hubbard, C. R.; Holden, T. M.; Root, J. H.

    Residual stresses and strains were measured in two welded 25-mm thick plates of type 304 stainless steel by the neutron diffraction technique. The filler metal was type 308 stainless steel and the weld zone had a two phase microstructure in which the austenitic phase lattice parameter differs from the base metal. In these circumstances strain-free samples were taken from the weld zone area for analysis of the lattice parameters and ferrite content using neutron powder diffraction. Corrections for lattice parameter variation were applied permitting the calculation of residual strains and stresses in weld zone, heat affected zone (HAZ), and base metal. One of the two welds was examined without stress relief and the other was given a stress relief treatment consisting of vibration at a frequency below the resonant condition during welding. In both plates the largest residual stress component (longitudinal) is found in the fusion zone near the boundary between the weld zone and the heat affected zone. This longitudinal component is 400 +/- 50 MPa in tension. The normal stresses are generally close to zero although large fluctuations are found in the weld zone. The transverse stresses are as high as 200 MPa in the weld zone and decrease to 50 MPa +/- 40 MPa. The lattice parameter variation was equivalent to 5 x 10(exp -4) compressive strain and the ferrite content approached 9 percent at the center of the weld zone. Variations in residual stresses with thickness through the base metal plate were small. The treated plate and untreated plate showed nearly identical patterns of stress distribution. Differences in the measured stresses between vibratory-stress-relief treated and untreated plates fall within error bars of the stress determination in these particular 25 mm thick 300-type stainless steel plates.

  7. Mapping residual stresses after foreign object damage using the contour method

    SciTech Connect

    Prime, M. B.; Martineau, R. L.

    2002-01-01

    A 51-mm thick plate of High-Strength Low-Alloy (HSLA-100) steel was impacted by a 6.4 mm diameter tungsten carbide sphere traveling at 2.2 km/sec. The projectile penetration left a 10 mm diameter and 12 mm deep crater. A residual stress map over a cross-section through the crater was measured by the contour method. The predominant feature of the stress map was a peak compressive stress of 900 MPa, or 1.3 times the yield strength, centered about 1.5 crater radii below the crater floor. The results were compared with an explicit finite element simulation of the impact event. The model has good agreement with the measured residual stresses. As part of the study, residual stresses in the as-received HSLA-100 plate were also measured and found to be a typical quenching stress distribution with peak compressive stress of about 165 MPa a few mm below the surface and tensile stress of 200 MPa in the center of the plate thickness.

  8. Stress measurement with non-indentation

    SciTech Connect

    Jakus, K.; Evans, N.D.; Hay, J.C.

    1998-11-01

    The feasibility of using nano-indentation to measure residual stress in glasses was studied. Indents were placed on the side of flexure specimens at four different distances from the neutral axis while the specimens were under load in four-point-bending. Three different glasses (soda-lime, boro-silicate, and fused silica) were indented with a cube-corner indenter using 2 to 30 mN indentation loads. A high resolution scanning electron microscope was used to measure the length of the cracks emanating from the corners of the indents while the specimen remained under load. The measured crack lengths were correlated to the local stress using indentation theory. For the correlation, elastic beam theory was used to calculate the magnitude of the local stress at the indentation sites. Results derived from crack lengths were in good agreement with local stress within experimental scatter. However, this scatter was found to be rather large as a result of the stochastic nature of crack formation. It can be concluded from this study that nano-indentation can be used to measure residual surface stresses with high spatial resolution provided that a sufficient number of indents are used to assure good statistical accuracy.

  9. X-ray diffraction analysis of residual stress in zirconia dental composites

    NASA Astrophysics Data System (ADS)

    Allahkarami, Masoud

    Dental restoration ceramic is a complex system to be characterized. Beside its essential biocompatibility, and pleasant appearance, it requires being mechanically strong in a catastrophic loading environment. Any design is restricted with geometry boundary and material property limits. Inspired by natural teeth, a multilayer ceramic is a smart way of achieving an enhanced restoration. Bi-layers of zirconia core covered by porcelain are known as one of the best multilayer restorations. Residual stresses may be introduced into a bi-layer dental ceramic restoration during its entire manufacturing process due to thermal expansion and elastic property mismatch. It is impossible to achieve a free of residual stresses bi-layer zirconia-porcelain restoration. The idea is to take the advantage of residual stress in design in such a way to prevent the crack initiation and progression. The hypothesis is a compressive residual stress at external contact surface would be enabling the restoration to endure a greater tensile stress. Optimizing the layers thickness, manufacturing process, and validating 3D simulations require development of new techniques of thickness, residual stresses and phase transformation measurement. In the present work, a combined mirco-tomography and finite element based method were adapted for thickness measurement. Two new 2D X-ray diffraction based techniques were adapted for phase transformation area mapping and combined phase transformation and residual stress measurement. Concerning the complex geometry of crown, an efficient method for X-ray diffraction data collection mapping on a given curved surface was developed. Finally a novel method for 3D dimensional x-ray diffraction data collection and visualization were introduced.

  10. FEM simulation of residual stresses induced by laser Peening

    NASA Astrophysics Data System (ADS)

    Peyre, P.; Sollier, A.; Chaieb, I.; Berthe, L.; Bartnicki, E.; Braham, C.; Fabbro, R.

    2003-08-01

    Benefits from laser Peening have been demonstrated several times in fields like fatigue, wear or stress corrosion cracking. However, in spite of recent work on the calculation of residual stresses, very few authors have considered a finite element method (FEM) approach to predict laser-induced mechanical effect. This comes mainly from the high strain rates involved during LP (10^6 s^{-1}), that necessitate the precise determination of dynamic properties, and also from the possible combination of thermal and mechanical loadings in the case of LP without protective coatings. In this paper, we aim at presenting a global approach of the problem, starting from the determination of loading conditions and dynamic yield strengths, to finish with FEM calculation of residual stress fields induced on a 12% Cr martensitic stainless steel and a 7075 aluminium alloy.

  11. Nondestructive testing and characterization of residual stress field using an ultrasonic method

    NASA Astrophysics Data System (ADS)

    Song, Wentao; Xu, Chunguang; Pan, Qinxue; Song, Jianfeng

    2016-03-01

    To address the difficulty in testing and calibrating the stress gradient in the depth direction of mechanical components, a new technology of nondestructive testing and characterization of the residual stress gradient field by ultrasonic method is proposed based on acoustoelasticity theory. By carrying out theoretical analysis, the sensitivity coefficients of different types of ultrasonic are obtained by taking the low carbon steel(12%C) as a research object. By fixing the interval distance between sending and receiving transducers, the mathematical expressions of the change of stress and the variation of time are established. To design one sending-one receiving and oblique incidence ultrasonic detection probes, according to Snell law, the critically refracted longitudinal wave (LCR wave) is excited at a certain depth of the fixed distance of the tested components. Then, the relationship between the depth of LCR wave detection and the center frequency of the probe in Q235 steel is obtained through experimental study. To detect the stress gradient in the depth direction, a stress gradient LCR wave detection model is established, through which the stress gradient formula is derived by the relationship between center frequency and detecting depth. A C-shaped stress specimen of Q235 steel is designed to conduct stress loading tests, and the stress is measured with the five group probes at different center frequencies. The accuracy of ultrasonic testing is verified by X-ray stress analyzer. The stress value of each specific depth is calculated using the stress gradient formula. Accordingly, the ultrasonic characterization of residual stress field is realized. Characterization results show that the stress gradient distribution is consistent with the simulation in ANSYS. The new technology can be widely applied in the detection of the residual stress gradient field caused by mechanical processing, such as welding and shot peening.

  12. Characterization of Residual Stress as a Function of Friction Stir Welding Parameters in Oxide Dispersion Strengthened (ODS) Steel MA956

    SciTech Connect

    Brewer, Luke N.; Bennett, Martin S.; Baker, B. W.; Payzant, E. Andrew; Kolbus, Lindsay M.

    2015-09-08

    This article characterizes the residual stresses generated by friction stir welding of oxide dispersion strengthened steel MA956 over a series of welding conditions. A plate of MA956 steel was friction stir welded at three conditions: 500 rpm/25 millimeters per minute (mmpm), 400 rpm/50 mmpm and 400 rpm/100 mmpm. The residual stresses across these welds were measured using both x-ray and neutron diffraction techniques. Longitudinal residual stresses up to eighty percent of the yield strength were observed for the 400 rpm/100 mmpm condition. Increasing the traverse rate while holding the rotational speed fixed increased the residual stress levels in the stir zone and at the stir zone-thermomechanically affected zone interface. The stress profiles displayed the characteristic M shape, and the asymmetry between advancing and retreating stress peaks was limited, occurring mainly on the root side of the weld. The large magnitude of the stresses was maintained throughout the thickness of the plates.

  13. Measuring Environmental Stress

    ERIC Educational Resources Information Center

    Walker, John E.; Dahm, Douglas B.

    1975-01-01

    Infrared remote sensors, plus photometric interpretation and digital data analysis are being used to record the stresses on air, water, vegetation and soil. Directly recorded photographic information has been the most effective recording media for remote sensing. (BT)

  14. Impurity Effects on Momentum Transport and Residual Stress

    NASA Astrophysics Data System (ADS)

    Ko, Sehoon; Jhang, Hogun; Singh, R.

    2015-11-01

    Impurities are inevitable during tokamak plasma operation because of strong interaction of plasma and plasma facing component and helium ash as a byproduct of fusion process. They cause problems such as radiation power loss and fusion fuel dilution. On the other hands, they are used to diagnosis plasma parameters (CES, XICS etc) and to suppress edge-localized mode by wall-coating. In this research, we study the impact of impurities on turbulence driven intrinsic rotation (via residual stress) in the context of the quasi-linear theory. A two-fluid formulation for main and impurity ions is employed to study ion temperature gradient modes in sheared slab geometry modified by the presence of impurities. An effective form of the parallel Reynolds stress is derived in the center of mass frame of a coupled main ion-impurity system. Analyses show that the contents and the radial profile of impurities have a strong influence on the residual stress. In particular, an impurity profile aligned with that of main ions is shown to cause a considerable reduction of the residual stress, which may lead to the reduction of turbulence driven intrinsic rotation.

  15. The Sensitivity of Residual Stresses of Cross-Ply Laminates to Manufacturing and Material Parameters

    NASA Astrophysics Data System (ADS)

    Lahtinen, H.

    2003-01-01

    By using a finite-element model elaborated, the sensitivity of residual stresses of polyester/glass cross-ply laminates to manufacturing and material parameters is investigated. The development of residual stresses in the laminates and the significance of the parameters for the problem are discussed. It is found that the main attention in calculating residual stresses should be focused on the properties of resin, which must be measured with care. The most important parameters related to the resin are, of course, its stiffness, thermal expansion, and chemical shrinkage, while the properties of fibers can be obtained from material handbooks with a sufficient accuracy. In curing a thin laminate in an autoclave, the simulation of chemical reactions and the parameters needed in thermal analysis are quite insignificant, because, in practice, the autoclave temperature and the properties of the mold determine the laminate temperature history.

  16. Properties of low residual stress silicon oxynitrides used as a sacrificial layer

    SciTech Connect

    Habermehl, S.D.; Glenzinski, A.K.; Halliburton, W.M.; Sniegowski, J.J.

    2000-01-04

    Low residual stress silicon oxynitride thin films are investigated for use as a replacement for silicon dioxide (SiO{sub 2}) as sacrificial layer in surface micromachined microelectrical-mechanical systems (MEMS). It is observed that the level of residual stress in oxynitrides is a function of the nitrogen content in the film. MEMS film stacks are prepared using both SiO{sub 2} and oxynitride sacrificial layers. Wafer bow measurements indicate that wafers processed with oxynitride release layers are significantly flatter. Polycrystalline Si (poly-Si) cantilevers fabricated under the same conditions are observed to be flatter when processed with oxynitride rather than SiO{sub 2} sacrificial layers. These results are attributed to the lower post-processing residual stress of oxynitride compared to SiO{sub 2} and reduced thermal mismatch to poly-Si.

  17. Validating a Model for Welding Induced Residual Stress Using High-Energy X-ray Diffraction

    NASA Astrophysics Data System (ADS)

    Mach, J. C.; Budrow, C. J.; Pagan, D. C.; Ruff, J. P. C.; Park, J.-S.; Okasinski, J.; Beaudoin, A. J.; Miller, M. P.

    2017-03-01

    Integrated computational materials engineering (ICME) provides a pathway to advance performance in structures through the use of physically-based models to better understand how manufacturing processes influence product performance. As one particular challenge, consider that residual stresses induced in fabrication are pervasive and directly impact the life of structures. For ICME to be an effective strategy, it is essential that predictive capability be developed in conjunction with critical experiments. In the present work, simulation results from a multi-physics model for gas metal arc welding are evaluated through x-ray diffraction using synchrotron radiation. A test component was designed with intent to develop significant gradients in residual stress, be representative of real-world engineering application, yet remain tractable for finely spaced strain measurements with positioning equipment available at synchrotron facilities. The experimental validation lends confidence to model predictions, facilitating the explicit consideration of residual stress distribution in prediction of fatigue life.

  18. Calculation of residual principal stresses in CVD boron on carbon filaments

    NASA Technical Reports Server (NTRS)

    Behrendt, D. R.

    1980-01-01

    A three-dimensional finite element model of the chemical vapor deposition (CVD) of boron on a carbon substrate (B/C) is developed. The model includes an expansion of the boron after deposition due to atomic rearrangement and includes creep of the boron and carbon. Curves are presented to show how the principal residual stresses and the filament elongation vary as the parameters defining deposition strain and creep are varied. The calculated results are compared with experimental axial residual stress and elongation measurements made on B/C filaments. This comparison requires that for good agreement between calculated and experimental results, the deposited boron must continue to expand after deposition, and that the build-up of residual stresses is limited by significant boron and carbon creep rates.

  19. Calculation of residual principal stresses in CVD boron on carbon filaments

    NASA Technical Reports Server (NTRS)

    Behrendt, D. R.

    1980-01-01

    A three-dimensional finite element model of the chemical vapor deposition of boron on a carbon substrate (B/C) is developed. The model includes an expansion of the boron after deposition due to atomic rearrangement and includes creep of the boron and carbon. Curves are presented showing the variation of the principal residual stresses and the filament elongation with the parameters defining deposition strain and creep. The calculated results are compared with experimental axial residual stress and elongation measurements made on B/C filaments. For good agreement between calculated and experimental results, the deposited boron must continue to expand after deposition, and the build up of residual stresses must be limited by significant boron and carbon creep rates.

  20. Investigation on Residual Stress Induced by Shot Peening

    NASA Astrophysics Data System (ADS)

    Zhao, Chunmei; Gao, Yukui; Guo, Jing; Wang, Qiang; Fu, Lichao; Yang, Qingxiang

    2015-03-01

    The high strength steel widely used in the aviation industry was chosen in this paper. The shot peening (SP) tests with different technical parameters were carried out, and compressive residual stress (CRS) distribution along the depth was determined. The phase structures before and after SP were analyzed by XRD and TEM. Microhardness and fatigue life were measured, and the morphology of fatigue fracture was also observed. The effects of different technical parameters on CRS field were investigated, and the CRS features with the characteristic parameters were analyzed deeply to summarize the rules. The results show that the CRS field induced by SP can be expressed by four characteristic parameters: the surface CRS σsrs, the maximum CRS σmrs, the depth of maximum CRS ξm and the depth of CRS (strengthened depth) ξ0. Martensite matrix is not changed by SP, while its boundary changes ambiguous with the formation of dislocations. After SP, the microhardness of the specimen increase, and the fatigue crack source moves inwards. The SP saturated time is 1 min. With the increase of SP intensity, σsrs, σmrs, ξm, and ξ0 all increase. While with the increase of SP angle, ξ0 grows gradually. The strengthen effect behaves more obviously as the shot size increases, and the shot material with larger hardness cause higher level of CRS field. Dual SP mainly increases σsrs value.

  1. Reduction of Residual Stresses and Distortion in Girth Welded Pipes.

    DTIC Science & Technology

    1987-06-01

    M7 26 REP-WTION-OF-RESIDUA-L -STRESSES N D 113 II i m IA WELDED PIPES (U) MASSACHUSETTS INST OF TECH CURIDol DEPT OF WOOE ENGINERING P K DAMS JUN 67... WELDED PIPES bv PANIEL KAY BARNES Ocean Engineering - Course XIIIA NAVAL ENG. & SM(M!E) -- 7fSTUl-O,,CON STT"ne 1987 Aar P b’-i ’w REDUCTION OF RESIDUAL...STRESSES AND DISTORTION IN GIRTH WELDED PIPES by PAMELA KAY BARNES B.S., South Dakota School of Mines and Technology (1977) Submitted to the Department

  2. Lamination residual strains and stresses in hybrid laminates

    NASA Technical Reports Server (NTRS)

    Daniel, I. M.; Liber, T.

    1977-01-01

    An investigation is conducted of the effects of hybridization on the magnitude of lamination residual stresses. Eight-ply graphite/Kevlar 49/epoxy and graphite/S-glass/epoxy laminates were studied. The same matrix resin was selected for all basic materials to ensure compatibility and uniform curing of the various plies. The specimens, with inserted strain gages and thermocouples, were subjected to curing and postcuring cycles in an autoclave. Subsequently, the specimens were subjected to a thermal cycle from room temperature to 444 K and down to room temperature. It was found that hydridizing reduces apparently residual strains and stresses in the graphite plies. However, these strains were not affected much by the type and degree of hybridization.

  3. In situ test structures for the thermal expansion coefficient and residual stress of polysilicon thin films

    NASA Astrophysics Data System (ADS)

    Liu, Hai-Yun; Li, Wei-Hua; Zhou, Zai-Fa; Huang, Qing-An

    2013-07-01

    In this research, micromachined devices consisting of four micro-rotating structures for the in situ determination of the thermal expansion coefficient (TEC), tensile and compressive residual stress of polysilicon thin films are studied. The structures are heated electrically and deflect due to the thermal expansion. The lateral displacements of the devices are related to the thermal stress and residual stress of the test beams. The micro-rotating structures are arranged, so that the lateral displacements are designed to be either a constant value which is used to determine the TEC of the thin film or a variable value that changes with the residual stress of the thin film. An analytical model of the test structure is presented. The finite element software ANSYS is used to verify the analytical model and provide guidelines for the structure design. Experimental results with a surface micromachined polysilicon thin film are used to demonstrate the proposed method. In the experiments, a current-voltage measurement system only is required. The TEC for the polysilicon thin film is obtained to be (2.61 ± 0.04) × 10-6 K-1 from 400 to 420 K and the residual stress is measured as -(10.15 ± 0.70) MPa.

  4. Residual strain change resulting from stress corrosion in Carrara marble

    NASA Astrophysics Data System (ADS)

    Voigtlaender, Anne; Leith, Kerry; Krautblatter, Michael

    2016-04-01

    Residual stresses and strains have been shown to play a fundamental role in determining the elastic behavior of engineering materials, yet the effect of these strains on brittle and elastic behavior of rocks remains unclear. In order to evaluate the impact of stored elastic strains on fracture propagation in rock, we undertook a four-month-long three-point bending test on three large 1100 x 100 x 100 mm Carrara Marble samples. This test induced stable low stress conditions in which strains were concentrated at the tip of a saw cut and pre-cracked notch. A corrosive environment was created at the tip of the notch on two samples (M2 and M4) by dripping calcite saturated water (pH ~ 7.5-8). Sample M5 was loaded in the same way, but kept dry. Samples were unloaded prior to failure, and along with an additional non-loaded reference sample (M0), cored into cylindrical subsamples (ø = 50 mm, h = 100 mm) before being tested for changes in residual elastic strains at the SALSA neutron diffractometer at the Institute Laue-Langevin (ILL), Grenoble, France. Three diffraction peaks corresponding to crystallographic planes hkl (110), (104) and (006) were measured in all three spatial directions relative to the notch. Shifts in the diffraction peak position (d) with respect to a strain free state are indicative of intergranular strain, while changes in the width of the peak (FWHM) reflect changes in intragranular strain. We observe distinctly different patterns in residual and volumetric strains in hkℓ (104) and (006) for the dry M5 and wet tested samples (M2 and M4) indicating the presence of water changes the deformation mechanism, while (110) is strained in compression around 200 μstrain in all samples. A broadening of the diffraction peaks (006) and (110) in front of the crack tip is observed in M2 and M4, while M5 shows no changes in the peak width throughout the depth of the sample. We suggest water present at the crack tip increased the rate of corrosion, allowing a

  5. Nondestructive evaluation of residual stress in short-fiber reinforced plastics by x-ray diffraction

    NASA Astrophysics Data System (ADS)

    Tanaka, Keisuke; Tokoro, Syouhei; Akiniwa, Yoshiaki; Egami, Noboru

    2014-06-01

    The X-ray diffraction method is used to measure the residual stress in injection-molded plates of short-fiber reinforced plastics (SFRP) made of crystalline thermoplastics, polyphenylene sulphide (PPS), reinforced by carbon fibers with 30 mass%. Based on the orientation of carbon fibers, injection molded plates can be modeled as three-layered lamella where the core layer is sandwiched by skin layers. The stress in the matrix in the skin layer was measured using Cr-Kα radiation with the sin2Ψ method. Since the X-ray penetration depth is shallow, the state of stresses measured by X-rays in FRP can be assumed to be plane stress. The X-ray measurement of stress in carbon fibers was not possible because of high texture. A new method was proposed to evaluate the macrostress in SFRP from the measurement of the matrix stress. According to micromechanics analysis of SFRP, the matrix stresses in the fiber direction, σ1m, and perpendicular to the fiber direction, σ2m, and shear stress τ12m can be expressed as the functions of the applied (macro-) stresses, σ1A, σ2A , τ12A as follows: σ1m = α11σ1A +α12σ2A, σ2m = α21σ1A + α22σ2A, τ12m = α66τ12A, where α11 ,α12, α21, α22, α66 are stress-partitioning coefficients. Using skin-layer strips cut parallel, perpendicular and 45° to the molding direction, the stress in the matrix was measured under the uniaxial applied stress and the stress-partitioning coefficients of the above equations were determined. Once these relations are established, the macrostress in SFRP can be determined from the measurements of the matrix stresses by X-rays.

  6. A wafer mapping technique for residual stress in surface micromachined films

    NASA Astrophysics Data System (ADS)

    Schiavone, G.; Murray, J.; Smith, S.; Desmulliez, M. P. Y.; Mount, A. R.; Walton, A. J.

    2016-09-01

    The design of MEMS devices employing movable structures is crucially dependant on the mechanical behaviour of the deposited materials. It is therefore important to be able to fully characterize the micromachined films and predict with confidence the mechanical properties of patterned structures. This paper presents a characterization technique that enables the residual stress in MEMS films to be mapped at the wafer level by using microstructures released by surface micromachining. These dedicated MEMS test structures and the associated measurement techniques are used to extract localized information on the strain and Young’s modulus of the film under investigation. The residual stress is then determined by numerically coupling this data with a finite element analysis of the structure. This paper illustrates the measurement routine and demonstrates it with a case study using electrochemically deposited alloys of nickel and iron, particularly prone to develop high levels of residual stress. The results show that the technique enables wafer mapping of film non-uniformities and identifies wafer-to-wafer differences. A comparison between the results obtained from the mapping technique and conventional wafer bow measurements highlights the benefits of using a procedure tailored to films that are non-uniform, patterned and surface-micromachined, as opposed to simple standard stress extraction methods. The presented technique reveals detailed information that is generally unexplored when using conventional stress extraction methods such as wafer bow measurements.

  7. Investigation of Residual Stresses in a Hot Cured Glass Fibre Reinforced Epoxy Resin Composite

    DTIC Science & Technology

    1982-01-01

    to establish confidence in its use. Little work has been reported on the magnitudes of residual curing stresses and their effect on the performance...premature failure if the residual and service stresses are additive. Fbr accurate design work it is therefore essential to take residual curing stresses...used to evaluate the residual curing stresses in a liminated plate is given in Reference 2. The computer code developed in Reference 3 was used in this

  8. Residual internal stress optimization for EPON 828/DEA thermoset resin using fiber Bragg grating sensors

    NASA Astrophysics Data System (ADS)

    Rohr, Garth D.; Rasberry, Roger D.; Kaczmarowski, Amy K.; Stavig, Mark E.; Gibson, Cory S.; Udd, Eric; Roach, Allen R.; Nation, Brendan

    2015-05-01

    Internal residual stresses and overall mechanical properties of thermoset resins are largely dictated by the curing process. It is well understood that fiber Bragg grating (FBG) sensors can be used to evaluate temperature and cure induced strain while embedded during curing. Herein, is an extension of this work whereby we use FBGs as a probe for minimizing the internal residual stress of an unfilled and filled Epon 828/DEA resin. Variables affecting stress including cure cycle, mold (release), and adhesion promoting additives will be discussed and stress measurements from a strain gauge pop-off test will be used as comparison. Sandia National Laboratories is a multi-program laboratory managed and operated by Sandia Corporation, a wholly owned subsidiary of Lockheed Martin Corporation, for the U.S. Department of Energy's National Nuclear Security Administration under contract DE-AC04-94AL85000.

  9. Residual stress inspection by Eu3+ photoluminescence piezo-spectroscopy: An application in thermal barrier coatings

    NASA Astrophysics Data System (ADS)

    Zhao, Yu; Ma, Chunli; Huang, Fengxian; Wang, Chunjie; Zhao, Sumei; Cui, Qiliang; Cao, Xueqiang; Li, Fangfei

    2013-08-01

    A non-destructive inspection technique was developed to measure the residual stresses in thermal barrier coatings (TBCs) by using Eu3+ photoluminescence piezo-spectroscopy. The new approach is based on the relationship between stress and the position of the main peak of 5D0→7F2 transition, which is built by the high-pressure techniques. The Eu3+ luminescent sublayer was applied in the current method to ensure that the detected position in TBCs can be well controlled. The laser used to detect Eu3+ luminescence gives a proper penetration depth and spatial resolution, which make this method suitable to detect the stresses concentrated near the interfaces between different layers. This method was successfully applied in detecting residual stress in plasma sprayed TBCs with a 8YSZ:Eu (1 mol. %) sublayer.

  10. Enhancement of energy dispersive residual stress analysis by consideration of detector electronic effects

    NASA Astrophysics Data System (ADS)

    Denks, I. A.; Genzel, Ch.

    2007-08-01

    The effects of the germanium detector electronics on diffraction line patterns is investigated. It is shown that not only the detector resolution and the throughput but also the energy stability depend on both the specific detector settings and the dead time. For a moderate resolution versus throughput setting a correction function is proposed and applied to the near-surface residual stress analysis of three samples with considerably different stress states. It is demonstrated that without the correction function ghost stresses up to hundreds of MPa in the near-surface region are obtained. The correction procedure is verified by conventional X-ray measurements. In conclusion, the authors strongly suggest quantifying the electronic shifts of any individual detector systems prior to the analysis of residual stresses.

  11. Residual stress alleviation of aircraft metal structures reinforced with filamentary composites

    NASA Technical Reports Server (NTRS)

    Kelly, J. B.; June, R. R.

    1973-01-01

    Methods to eliminate or reduce residual stresses in aircraft metal structures reinforced by filamentary composites are discussed. Residual stress level reductions were achieved by modifying the manufacturing procedures used during adhesive bonding. The residual stress alleviation techniques involved various forms of mechanical constraint which were applied to the components during bonding. Nine methods were evaluated, covering a wide range in complexity. All methods investigated during the program affected the residual stress level. In general, residual stresses were reduced by 70 percent or more from the stress level produced by conventional adhesive bonding procedures.

  12. Phase composition and residual stresses in thermal barrier coatings

    NASA Astrophysics Data System (ADS)

    Lozovan, A. A.; Betsofen, S. Ya; Ashmarin, A. A.; Ryabenko, B. V.; Ivanova, S. V.

    2016-07-01

    X-ray study of the phase composition and residual stresses distribution in two-layer APS coatings showed that the ceramic layer consists of t-ZrO2 phase with tetragonal lattice and the metal underlayer γ-solid solution based on nickel. In the transition zone thickness of ∼ 100 pm as the distance from the surface was revealed a gradual transition from t-ZrO2 to γ-solid solution. Increase in the specific volume of the metal underlayer resulting TGO growing leads to the formation of this layer high compressive stresses up to 600 MPa. In this case, the ceramic layer contains tensile stress up to 200 MPa.

  13. Nondestructive Measurement of Bulk Residual Stresses.

    DTIC Science & Technology

    1983-10-01

    dcependence of the third- and the fourth- cider elast ic :ornstants. This result agrees with the experimental findings relating the tellipcra’ tUrC depende-nce...7alle (3). 1t CTr he see. that the pro- duct of the chazne iT, the enptralure dependence 9. Slama, k. and Ling. C. K., J. Appl . P ys. due tc apFlied...Ct N 00 11C- -1 -6 RL FLRENCLS 1. J. Lesse and A. E. Lord, Jr., J. Appl . Phys. 39, 3986 (1968). 2. N. Soga, J. Appl . Phys. 37, 3416 (1966). 5. 3

  14. Nonlocal continuum crystal plasticity with internal residual stresses

    NASA Astrophysics Data System (ADS)

    Aghababaei, Ramin; Joshi, Shailendra P.; Reddy, J. N.

    2011-03-01

    We derive a three-dimensional constitutive theory accounting for length-scale dependent internal residual stresses in crystalline materials that develop due to a non-homogeneous spatial distribution of the excess dislocation (edge and screw) density. The second-order internal stress tensor is derived using the Beltrami stress function tensor φ that is related to the Nye dislocation density tensor. The formulation is derived explicitly in a three-dimensional continuum setting for elastically isotropic materials. The internal stresses appear as additional resolved shear stresses in the crystallographic visco-plastic constitutive law for individual slip systems. Using this formulation, we investigate two boundary value problems involving single crystals under symmetric double slip. In the first problem, the response of a geometrically imperfect specimen subjected to monotonic and cyclic loading is investigated. The internal stresses affect the overall strengthening and hardening under monotonic loading, which is mediated by the severity of initial imperfections. Such imperfections are common in miniaturized specimens in the form of tapered surfaces, fillets, fabrication induced damage, etc., which may produce strong gradients in an otherwise nominally homogeneous loading condition. Under cyclic loading the asymmetry in the tensile and compressive strengths due to this internal stress is also strongly influenced by the degree of imperfection. In the second example, we consider simple shear of a single crystalline lamella from a layered specimen. The lamella exhibits strengthening with decreasing thickness and increasing lattice incompatibility with shearing direction. However, as the thickness to internal length-scale ratio becomes small the strengthening saturates due to the saturation of the internal stress. Finally, we present the extension of this approach for crystalline materials exhibiting elastic anisotropy, which essentially depends on the appropriate Green

  15. Neutron diffraction investigation of residual stresses in transverse/oblique rail slices subjected to different grinding strategies

    SciTech Connect

    Gnaeupel-Herold, T.; Brand, P.C.; Prask, H.J.

    1999-05-01

    Using the Double Axis system for Residual stress, Texture, and Single crystal analysis (DARTS) at NIST, neutron diffraction residual stress measurements were carried out in the head region of five pairs of transverse and oblique cut slices of railroad track, each having a thickness of 6.35 mm. The slices were taken from a 300 HB rail of CFI 136 RE size. All slices except one unworn reference piece had the same accumulated tonnage but were ground in different intervals. The measurements confirm the results previously found which indicated the existence of high sub-surface residual tensile stresses, while the regional close to the wheel-rail contact line shows high residual compressive stresses.

  16. Ares I-X Upper Stage Simulator Residual Stress Analysis

    NASA Technical Reports Server (NTRS)

    Raju, Ivatury S.; Brust, Frederick W.; Phillips, Dawn R.; Cheston, Derrick

    2008-01-01

    The structural analyses described in the present report were performed in support of the NASA Engineering and Safety Center (NESC) Critical Initial Flaw Size (CIFS) assessment for the Ares I-X Upper Stage Simulator (USS) common shell segment. An independent assessment was conducted to determine the critical initial flaw size (CIFS) for the flange-to-skin weld in the Ares I-X Upper Stage Simulator (USS). The Ares system of space launch vehicles is the US National Aeronautics and Space Administration s plan for replacement of the aging space shuttle. The new Ares space launch system is somewhat of a combination of the space shuttle system and the Saturn launch vehicles used prior to the shuttle. Here, a series of weld analyses are performed to determine the residual stresses in a critical region of the USS. Weld residual stresses both increase constraint and mean stress thereby having an important effect on fatigue and fracture life. The results of this effort served as one of the critical load inputs required to perform a CIFS assessment of the same segment.

  17. Procedure for Computing Residual Stresses from Neutron Diffraction Data and its Application to Multi-Pass Dissimilar Weld

    SciTech Connect

    Zhang, Wei; Feng, Zhili; Crooker, Paul

    2011-01-01

    Neutron diffraction is a powerful tool for non-destructive measurement of internal residual stresses of welded structures. The conventional approach for determination of residual stresses requires the knowledge of stress-free lattice spacing a priori. For multiple-pass dissimilar metal welds common to nuclear reactor pipeline systems, the stress-free lattice parameter is a complex function of position due to the chemistry inhomogeneity in the weld region and can be challenging to determine experimentally. This paper presents a new approach to calculate the residual stress field in dissimilar welds without the use of stress-free lattice parameter. The theoretical basis takes advantage of the fact that the normal component of welding residual stresses is typically small for thin plate or pipe welds. The applicability of the new approach is examined and justified in a multi-pass dissimilar metal weld consisting of a stainless steel plate and a nickel alloy filler metal. The level of uncertainties associated with this new approach is assessed. Neutron diffraction experiment is carried out to measure the lattice spacing at various locations in the dissimilar weld. A comb-shaped specimen, electro-discharge machined from a companion weld, is used to determine the stress-free lattice spacing. The calculated results from the new approach are consistent with those from the conventional approach. The new approach is found to be a practical method for determining the two in-plane residual stress components in thin plate or pipe dissimilar metal welds.

  18. Residual stresses in a stainless steel - titanium alloy joint made with the explosive technique

    NASA Astrophysics Data System (ADS)

    Taran, Yu V.; Balagurov, A. M.; Sabirov, B. M.; Evans, A.; Davydov, V.; Venter, A. M.

    2012-02-01

    Joining of pipes from stainless steel (SS) and titanium (Ti) alloy still experience serious technical problems. Recently, reliable and hermetic joining of SS and Ti pipes has been achieved with the explosive bonding technique in the Russian Federal Nuclear Center. Such adapters are earmarked for use at the future International Linear Collider. The manufactured SS-Ti adapters have excellent mechanical behavior at room and liquid nitrogen temperatures, during high-pressure tests and thermal cycling. We here report the first neutron diffraction investigation of the residual stresses in a SS-Ti adapter on the POLDI instrument at the SINQ spallation source. The strain scanning across the adapter walls into the SS-SS and SS-Ti pipes sections encompassed measurement of the axial, radial and hoop strain components, which were transformed into residual stresses. The full stress information was successfully determined for the three steel pipes involved in the joint. The residual stresses do not exceed 300 MPa in magnitude. All stress components have tensile values close to the adapter internal surface, whilst they are compressive close to the outer surface. The strong incoherent and weak coherent neutron scattering cross-sections of Ti did not allow for the reliable determination of stresses inside the titanic pipe.

  19. Research opportunities and facilities at ORNL`s residual stress user center

    SciTech Connect

    Hubbard, C.R.; Watkins, T.R.; Kozaczek, K.; Wang, X.-L.; Spooner, S.

    1994-09-01

    The High Temperature Materials Laboratory (HTML) User Program at ORNL was established to help solve high-temperature materials problems that limit the efficiency and reliability of advanced energy-conversion systems. Both proprietary and nonproprietary research can be conducted within the user program. The facilities are open to researchers in US industry, universities, and federal laboratories. The Residual Stress User Center (RSUC), one of the six HTML user centers, was recently established and consists of two high precision x-ray diffraction systems for measurement of residual strain and texture. Both biaxial and triaxial residual strain data can be collected. Attachments to the diffraction system include a position sensitive detector and a laser specimen positioning system. The RSUC has capabilities for electropolishing and strain measurement with strain gauges. A complementary neutron diffraction facility has recently been developed and demonstrated at the High Flux Isotope Reactor at ORNL. The neutron diffraction facility enables mapping of macro residual stresses throughout the volume of a component, complementing the near surface stress measurements available by x-ray diffraction. The neutron facility has been proposed as an addition to the RSUC.

  20. Method for improve x-ray diffraction determinations of residual stress in nickel-base alloys

    DOEpatents

    Berman, Robert M.; Cohen, Isadore

    1990-01-01

    A process for improving the technique of measuring residual stress by x-ray diffraction in pieces of nickel-base alloys which comprises covering part of a predetermined area of the surface of a nickel-base alloy with a dispersion, exposing the covered and uncovered portions of the surface of the alloy to x-rays by way of an x-ray diffractometry apparatus, making x-ray diffraction determinations of the exposed surface, and measuring the residual stress in the alloy based on these determinations. The dispersion is opaque to x-rays and serves a dual purpose since it masks off unsatisfactory signals such that only a small portion of the surface is measured, and it supplies an internal standard by providing diffractogram peaks comparable to the peaks of the nickel alloy so that the alloy peaks can be very accurately located regardless of any sources of error external to the sample.

  1. Method for improving x-ray diffraction determinations of residual stress in nickel-base alloys

    DOEpatents

    Berman, R.M.; Cohen, I.

    1988-04-26

    A process for improving the technique of measuring residual stress by x-ray diffraction in pieces of nickel-base alloys is discussed. Part of a predetermined area of the surface of a nickel-base alloy is covered with a dispersion. This exposes the covered and uncovered portions of the surface of the alloy to x-rays by way of an x-ray diffractometry apparatus, making x-ray diffraction determinations of the exposed surface, and measuring the residual stress in the alloy based on these determinations. The dispersion is opaque to x-rays and serves a dual purpose, since it masks off unsatisfactory signals such that only a small portion of the surface is measured, and it supplies an internal standard by providing diffractogram peaks comparable to the peaks of the nickel alloy so that the alloy peaks can be very accurately located regardless of any sources of error external to the sample. 2 figs.

  2. Ultrasonic evaluation of residual stresses in flat glass tempering by an original double interferometric detection.

    PubMed

    Devos, D; Duquennoy, M; Roméro, E; Jenot, F; Lochegnies, D; Ouaftouh, M; Ourak, M

    2006-12-22

    In industrial thermal tempering of glass, the knowledge of the homogeneity of compressive residual stress field on the glass product is fundamental to guarantee the quality of the tempered glass product. In this paper, we use the acoustoelasticity phenomenon in order to estimate the residual stress distribution by using acoustic surface wave. We present an experimental setup based on a double interferometric detection in which an aspheric lens is associated with a beam splitter and a YAG laser whose power is 100 mW. This relative high power enables us to carry out measurements on surface flat glass although optical reflection coefficient is typically weak (< 10%). Using these two points of detection, the evolution of relative surface wave velocity is obtained with a good accuracy. At last, a comparison between the numerical modeling and experimental results shows the potentiality of an ultrasonic method to estimate stress distribution in flat glass tempering.

  3. Local residual stress monitoring of aluminum nitride MEMS using UV micro-Raman spectroscopy

    SciTech Connect

    Choi, Sukwon; Griffin, Benjamin A.

    2016-01-06

    Localized stress variation in aluminum nitride (AlN) sputtered on patterned metallization has been monitored through the use of UV micro-Raman spectroscopy. This technique utilizing 325 nm laser excitation allows detection of the AlN E2(high) phonon mode in the presence of metal electrodes beneath the AlN layer with a high spatial resolution of less than 400 nm. The AlN film stress shifted 400 MPa from regions where AlN was deposited over a bottom metal electrode versus silicon dioxide. Thus, across wafer stress variations were also investigated showing that wafer level stress metrology, for example using wafer curvature measurements, introduces large uncertainties for predicting the impact of AlN residual stress on the device performance.

  4. Local residual stress monitoring of aluminum nitride MEMS using UV micro-Raman spectroscopy

    DOE PAGES

    Choi, Sukwon; Griffin, Benjamin A.

    2016-01-06

    Localized stress variation in aluminum nitride (AlN) sputtered on patterned metallization has been monitored through the use of UV micro-Raman spectroscopy. This technique utilizing 325 nm laser excitation allows detection of the AlN E2(high) phonon mode in the presence of metal electrodes beneath the AlN layer with a high spatial resolution of less than 400 nm. The AlN film stress shifted 400 MPa from regions where AlN was deposited over a bottom metal electrode versus silicon dioxide. Thus, across wafer stress variations were also investigated showing that wafer level stress metrology, for example using wafer curvature measurements, introduces large uncertaintiesmore » for predicting the impact of AlN residual stress on the device performance.« less

  5. Experimental residual stress evaluation of hydraulic expansion transitions in Alloy 690 steam generator tubing

    SciTech Connect

    McGregor, R.; Doherty, P.; Hornbach, D.; Abdelsalam, U.

    1995-12-31

    Nuclear Steam Generator (SG) service reliability and longevity have been seriously affected worldwide by corrosion at the tube-to-tubesheet joint expansion. Current SG designs for new facilities and replacement projects enhance corrosion resistance through the use of advanced tubing materials and improved joint design and fabrication techniques. Here, transition zones of hydraulic expansions have undergone detailed experimental evaluation to define residual stress and cold-work distribution on and below the secondary-side surface. Using X-ray diffraction techniques, with supporting finite element analysis, variations are compared in tubing metallurgical condition, tube/pitch geometry, expansion pressure, and tube-to-hole clearance. Initial measurements to characterize the unexpanded tube reveal compressive stresses associated with a thin work-hardened layer on the outer surface of the tube. The gradient of cold-work was measured as 3% to 0% within .001 inch of the surface. The levels and character of residual stresses following hydraulic expansion are primarily dependent on this work-hardened surface layer and initial stress state that is unique to each tube fabrication process. Tensile stresses following expansion are less than 25% of the local yield stress and are found on the transition in a narrow circumferential band at the immediate tube surface (< .0002 inch/0.005 mm depth). The measurements otherwise indicate a predominance of compressive stresses on and below the secondary-side surface of the transition zone. Excellent resistance to SWSCC initiation is offered by the low levels of tensile stress and cold-work. Propagation of any possible cracking would be deterred by the compressive stress field that surrounds this small volume of tensile material.

  6. The response of solids to elastic/plastic indentation. I. Stresses and residual stresses

    SciTech Connect

    Chiang, S. S.; Marshall, D. B.; Evans, A. G.

    1982-01-01

    We present a new approach for analyzing indentation plasticity and for determining indentation stress fields. The analysis permits relations to be established between material properties (notably hardness, yield strength, and elastic modulus) and the dimensions of the indentation and plastic zone. The predictions are demonstrated to correlate with observations performed on a wide range of materials. The indentation stress fields are computed along trajectories pertinent to three dominant indentation crack systems: radial, median, and lateral cracks. Lastly, the peak load and residual tensile stresses are shown to be consistent with observed trends in indentation fracture.

  7. Angular distortion and through-thickness residual stress distribution in the friction-stir processed 6061-T6 aluminum alloy

    SciTech Connect

    Woo, Wan Chuck; Choo, Hahn; Brown, D. W.; Feng, Zhili; Liaw, Peter K; Hubbard, Camden R

    2006-01-01

    Residual stresses were measured through the thickness of friction-stir processed (FSP) 6061-T6 aluminum-alloy plates using neutron diffraction. Two different specimens were prepared to study the relationship between residual stress distributions through the thickness of the plate and angular distortion: (Case 1) a plate processed with both stirring pin and tool shoulder, i.e., a typical FSP plate subjected to both plastic deformation and frictional heat, and (Case 2) a plate processed only with the tool shoulder, i.e., subjected mainly to the frictional heating. The measured residual stress profiles show relatively small through-thickness residual stress variations in Case 1, while there is a significant through-thickness residual stress variations in Case 2. The main cause of the geometric angular distortion could be related to the non-uniform distribution of the frictional heat generated by the tool shoulder leading to the asymmetric distributions of the residual stress through the thickness of the FSP plate.

  8. Relaxation of bending stresses and the reversibility of residual stresses in amorphous soft magnetic alloys

    SciTech Connect

    Kekalo, I. B.; Mogil’nikov, P. S.

    2015-06-15

    The reversibility of residual bending stresses is revealed in ribbon samples of cobalt- and iron-based amorphous alloys Co{sub 69}Fe{sub 3.7}Cr{sub 3.8}Si{sub 12.5}B{sub 11} and Fe{sub 57}Co{sub 31}Si{sub 2.9}B{sub 9.1}: the ribbons that are free of applied stresses and bent under the action of residual stresses become completely or incompletely straight upon annealing at the initial temperatures. The influence of annealing on the relaxation of bending stresses is studied. Preliminary annealing is found to sharply decrease the relaxation rate of bending stresses, and the initial stage of fast relaxation of these stresses is absent. Complete straightening of preliminarily annealed ribbons is shown to occur at significantly higher temperatures than that of the initial ribbons. Incomplete straightening of the ribbons is explained by the fact that bending stresses relaxation at high annealing temperatures proceeds due to both reversible anelastic deformation and viscous flow, which is a fully irreversible process. Incomplete reversibility is also caused by irreversible processes, such as the release of excess free volume and clustering (detected by small-angle X-ray scattering). The revealed differences in the relaxation processes that occur in the cobalt- and iron-based amorphous alloys are discussed in terms of different atomic diffusion mobilities in these alloys.

  9. Residual surface stresses in laminated cross-ply fiber-epoxy composite materials

    NASA Astrophysics Data System (ADS)

    Gascoigne, Harold E.

    Residual (curing) stresses in cross-ply laminated panels are related to the strains released when individual plies are separated. Released strains are determined using high-sensitivity moire interferometry. Elastic orthotropic stress-strain relations are used to calculate residual stresses. Residual strains and stresses are determined on the lateral surface and at the free-edge of a cross-ply panel. The circumferential and radial residual stresses near the outer surface of a thick-walled cross-ply cylinder are determined.

  10. Using a Coupled Thermal/Material Flow Model to Predict Residual Stress in Friction Stir Processed AlMg9Si

    NASA Astrophysics Data System (ADS)

    Hamilton, C.; Węglowski, M. St.; Dymek, S.; Sedek, P.

    2015-03-01

    A coupled thermal/material flow model of friction stir processing is developed for friction stir processing of an as-cast AlSi9Mg aluminum alloy. By capturing material flow during processing, an asymmetric temperature distribution is generated with higher processing temperatures on the advancing side than on the retreating side. The temperature distribution from the coupled model is then incorporated into a thermomechanical model to predict the residual stress state after processing. These numerical results are compared with the residual stresses experimentally measured by the trepanation method. Experimental results show that the tensile residual stresses are higher on the advancing side than on the retreating side. The simulation successfully captures the asymmetric behavior of the residual stress profile, and the predicted maximum residual stress values show relatively good agreement with the experimental values. The simulated profile, however, is narrower than the experimental profile, yielding a smaller region of tensile residual stresses around the process zone than experimentally observed.

  11. Operator Manual for X-ray Residual Stress Mapping

    SciTech Connect

    Wright, M.C.

    2003-07-30

    This document is intended to serve as a operator manual for remote control of the TEC x-ray diffraction system. It is assumed that the reader is familiar with the operation of the SaraTEC{trademark} 1630 Acquisition Manager software for the TEC 1630 X-Ray Diffraction System. This manual describes the operation of the new TEC Remote Serial Control Module (RCSM) that runs on the TEC computer and Run-the-System that runs on the motion control computer. The basic goal is to add enough control of the TEC system to enable stress mapping. In stress mapping, the specimen is positioned using our X-Y-Z-Phi translation system and data is collected using the TEC system. The process is then repeated for the next position using a table of preset positions. X-Y-Z-Phi axis management is handled by ''Run-the-System'', the LabVIEW program originally developed for the Neutron Residual Stress Mapping Facility, running on a separate computer from the one that controls the TEC. Run-the-System also manages all remote start, stop, and configuration commands that are sent to the TEC system. The two computers communicate over an RS-232 serial line.

  12. Comparison of Residual Stresses in Inconel 718 Simple Parts Made by Electron Beam Melting and Direct Laser Metal Sintering

    NASA Astrophysics Data System (ADS)

    Sochalski-Kolbus, L. M.; Payzant, E. A.; Cornwell, P. A.; Watkins, T. R.; Babu, S. S.; Dehoff, R. R.; Lorenz, M.; Ovchinnikova, O.; Duty, C.

    2015-03-01

    Residual stress profiles were mapped using neutron diffraction in two simple prism builds of Inconel 718: one fabricated with electron beam melting (EBM) and the other with direct laser metal sintering. Spatially indexed stress-free cubes were obtained by electrical discharge machining (EDM) equivalent prisms of similar shape. The (311) interplanar spacings from the EDM sectioned sample were compared to the interplanar spacings calculated to fulfill stress and moment balance. We have shown that applying stress and moment balance is a necessary supplement to the measurements for the stress-free cubes with respect to accurate stress calculations in additively manufactured components. In addition, our work has shown that residual stresses in electron beam melted parts are much smaller than that of direct laser metal sintered parts most likely due to the powder preheating step in the EBM process.

  13. Characterization of Residual Stress Effects on Fatigue Crack Growth of a Friction Stir Welded Aluminum Alloy

    NASA Technical Reports Server (NTRS)

    Newman, John A.; Smith, Stephen W.; Seshadri, Banavara R.; James, Mark A.; Brazill, Richard L.; Schultz, Robert W.; Donald, J. Keith; Blair, Amy

    2015-01-01

    An on-line compliance-based method to account for residual stress effects in stress-intensity factor and fatigue crack growth property determinations has been evaluated. Residual stress intensity factor results determined from specimens containing friction stir weld induced residual stresses are presented, and the on-line method results were found to be in excellent agreement with residual stress-intensity factor data obtained using the cut compliance method. Variable stress-intensity factor tests were designed to demonstrate that a simple superposition model, summing the applied stress-intensity factor with the residual stress-intensity factor, can be used to determine the total crack-tip stress-intensity factor. Finite element, VCCT (virtual crack closure technique), and J-integral analysis methods have been used to characterize weld-induced residual stress using thermal expansion/contraction in the form of an equivalent delta T (change in local temperature during welding) to simulate the welding process. This equivalent delta T was established and applied to analyze different specimen configurations to predict residual stress distributions and associated residual stress-intensity factor values. The predictions were found to agree well with experimental results obtained using the crack- and cut-compliance methods.

  14. Blocks and residual stresses in sapphire rods of different crystallographic orientations grown by the Stepanov method

    SciTech Connect

    Krymov, V. M. Nosov, Yu. G.; Bakholdin, S. I.; Maslov, V. N.; Shul’pina, I. L.

    2015-05-15

    The formation of blocks in shaped sapphire rods of two crystallographic orientations has been investigated. It is shown that, when growth occurs in the direction of the optical c axis, blocks are formed with a higher probability than in the case of growth in the a direction. A model of formation of blocks in rods of different orientations is proposed. The distribution of residual stresses over sapphire rod cross sections is measured by conoscopy. It is found that stresses increase from the middle of a rod to its periphery and reach 20 MPa.

  15. RESIDUAL LIMB VOLUME CHANGE: SYSTEMATIC REVIEW OF MEASUREMENT AND MANAGEMENT

    PubMed Central

    Sanders, JE; Fatone, S

    2014-01-01

    Management of residual limb volume affects decisions regarding timing of fit of the first prosthesis, when a new prosthetic socket is needed, design of a prosthetic socket, and prescription of accommodation strategies for daily volume fluctuations. The purpose of this systematic review was to assess what is known about measurement and management of residual limb volume change in persons with lower-limb amputation. Publications that met inclusion criteria were grouped into three categories: (I) descriptions of residual limb volume measurement techniques; (II) studies on people with lower-limb amputation investigating the effect of residual limb volume change on clinical care; and (III) studies of residual limb volume management techniques or descriptions of techniques for accommodating or controlling residual limb volume. The review showed that many techniques for the measurement of residual limb volume have been described but clinical use is limited largely because current techniques lack adequate resolution and in-socket measurement capability. Overall, there is limited evidence regarding the management of residual limb volume, and the evidence available focuses primarily on adults with trans-tibial amputation in the early post-operative phase. While we can draw some insights from the available research about residual limb volume measurement and management, further research is required. PMID:22068373

  16. Stress, anticipatory stress, and psychologic measures related to sleep bruxism.

    PubMed

    Pierce, C J; Chrisman, K; Bennett, M E; Close, J M

    1995-01-01

    This study examined (1) the relationships between electromyographic-measured nocturnal bruxism, self-reported stress, and several personality variables, and (2) the relationship between belief in a stress-bruxism relationship and self-reported stress. One hundred adult bruxers completed a battery of personality questionnaires, indicated whether they believed in a stress-bruxism relationship, presented for a dental examination, and had dental impressions taken. Subsequently, electromyographic measurements of bruxing frequency and duration were recorded for fifteen consecutive nights. Prior to each night's measurements, subjects indicated their levels of stress for the immediately preceding 24 hours. No overall relationship was established between electromyographic measures and the personality variables nor between electromyographic measures and self-reported stress. Correlations between electromyographic measures and self-reported stress were statistically significant for eight individual subjects. Further, subjects with high levels of stress reported more anxiety, irritability, and depression, and less denial. Subjects who believed in a stress-bruxism relationship reported greater stress.

  17. Finite element residual stress analysis of induction heating bended ferritic steel piping

    NASA Astrophysics Data System (ADS)

    Kima, Jong Sung; Kim, Kyoung-Soo; Oh, Young-Jin; Chang, Hyung-Young; Park, Heung-Bae

    2014-10-01

    Recently, there is a trend to apply the piping bended by induction heating process to nuclear power plants. Residual stress can be generated due to thermo-mechanical mechanism during the induction heating bending process. It is well-known that the residual stress has important effect on crack initiation and growth. The previous studies have focused on the thickness variation. In part, some studies were performed for residual stress evaluation of the austenitic stainless steel piping bended by induction heating. It is difficult to find the residual stresses of the ferritic steel piping bended by the induction heating. The study assessed the residual stresses of induction heating bended ferriticsteel piping via finite element analysis. As a result, it was identified that high residual stresses are generated on local outersurface region of the induction heating bended ferritic piping.

  18. Finite element residual stress analysis of induction heating bended ferritic steel piping

    SciTech Connect

    Kima, Jong Sung; Kim, Kyoung-Soo; Oh, Young-Jin; Chang, Hyung-Young; Park, Heung-Bae

    2014-10-06

    Recently, there is a trend to apply the piping bended by induction heating process to nuclear power plants. Residual stress can be generated due to thermo-mechanical mechanism during the induction heating bending process. It is well-known that the residual stress has important effect on crack initiation and growth. The previous studies have focused on the thickness variation. In part, some studies were performed for residual stress evaluation of the austenitic stainless steel piping bended by induction heating. It is difficult to find the residual stresses of the ferritic steel piping bended by the induction heating. The study assessed the residual stresses of induction heating bended ferriticsteel piping via finite element analysis. As a result, it was identified that high residual stresses are generated on local outersurface region of the induction heating bended ferritic piping.

  19. Residual Stress Analysis of Boronized AISI 1018 Steel

    SciTech Connect

    Payne,J.; Petrova, R.; White, H.; Chauhan, A.; Bai, J.

    2008-01-01

    AISI 1018 steel substrates were powder-pack, diffusion boronized at 850 C for 4 h, followed by air quenching. Optical microscopy in conjunction with color etching was used to obtain the average penetration depth of the iron monoboride layer (9 {mu}m) and the iron diboride layer (57 {mu}m). X-ray diffraction by synchrotron radiation, conducted at the National Synchrotron Light Source in Brookhaven National Laboratory, confirmed the presence of iron monoboride and iron diboride in the boronized plain steel substrates. The sin2 {psi} technique was employed to calculate the residual stress found in the iron monoboride layer (-237 MPa) and in the substrate layer (-150 MPa) that is intertwined with the needle-like, iron diboride penetration.

  20. Effect of residual stresses induced by prestressing on rolling element fatigue life

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Zaretsky, E. V.

    1972-01-01

    A mechanical prestress cycle suitable to induce compressive stress beneath the surface of the inner race of radially loaded 207-size bearings was determined. Compressive residual stress in excess 0.69 x 10 to the 9th power N/sq m (100,000 psi), as measured by X-ray diffraction, were induced at the depth of maximum shearing stress. The prestress cycle consisted of running the bearings for 25 hours at 2750 rpm at a radial load which produced a maximum Hertz stress of 3.3 x 10 to the 9th power N/sq m (480,000 psi) at the contact of the inner race and the heaviest loaded ball. Bearings subjected to this prestress cycle and subsequently fatigue tested gave a 10 percent fatigue life greater than twice that of a group of baseline bearings.

  1. Residual stress effects on fracture energies of cement-bone and cement-implant interfaces.

    PubMed

    Zor, Mehmet; Küçük, Mümin; Aksoy, Sami

    2002-04-01

    The effects of residual stresses, which are caused by the temperature difference arising after polymerisation of bone cement, on the fracture energies of cement bone and cement-implant interfaces have been examined by using both experimental and numerical works. Only fracture loads of the test specimen having interfacial cracks have been measured in the experimental stage. The values of fracture loads and temperature difference after polymerisation have been applied to finite element models of the test specimens to calculate critical J-integral values of these both interfaces in the numerical stage. In addition, fracture energies of bone and cement, have been obtained by experimentally, using three-point bending test method The results have shown that residual stresses can produce changes in the fracture energies of these bimaterial systems, especially in cement implant interface and J(Ic) values of interfaces are considerably smaller than the experimentally determined J(Ic) values of cement and bone.

  2. Development of ultrasonic tomography for residual stress mapping. Final report

    SciTech Connect

    Boland, A.J.; Davis, T.J.; Doctor, S.R.; Harrington, T.P.; Hildebrand, B.P.; Lemon, D.K.; Posakony, G.J.; Skorpik, J.R.

    1980-05-01

    The volumetric stress distribution in nuclear reactor piping and pressure vessels is becoming an increasingly important parameter in nondestructive evaluation. This report describes research and development of instrumentation leading toward a means of measuring subsurface stress distributions in metals. Based on the principles of Computerized Tomography (CT), an ultrasonic tomographic instrument system has been developed. The microprocessor-based system uses an ultrasonic linear array to acquire time-of-flight data to an accuracy of 0.5 to 1.0 ns. The data is processed using a modified ART (Algebraic Reconstruction Technique) program. A two-dimensional map of the velocity distribution is displayed on a monitor. The velocity distribution is interpreted or calibrated in terms of stress through the acousto-elastic coefficients.

  3. Neutron diffraction residual strain measurements in nanostructured hydroxyapatite coatings for orthopaedic implants.

    PubMed

    Ahmed, R; Faisal, N H; Paradowska, A M; Fitzpatrick, M E; Khor, K A

    2011-11-01

    The failure of an orthopaedic implant can be initiated by residual strain inherent to the hydroxyapatite coating (HAC). Knowledge of the through-thickness residual strain profile in the thermally sprayed hydroxyapatite coating/substrate system is therefore important in the development of a new generation of orthopaedic implants. As the coating microstructure is complex, non-destructive characterization of residual strain, e.g. using neutron diffraction, provides a useful measure of through thickness strain profile without altering the stress field. This first detailed study using a neutron diffraction technique, non-destructively evaluates the through thickness strain measurement in nanostructured hydroxyapatite plasma sprayed coatings on a titanium alloy substrate (as-sprayed, heat treated, and heat treated then soaked in simulated body fluid (SBF)). The influence of crystallographic plane orientation on the residual strain measurement is shown to indicate texturing in the coating. This texturing is expected to influence both the biological and fracture response of HA coatings. Results are discussed in terms of the influence of heat-treatment and SBF on the residual stress profile for these biomedical coatings. The results show that the through thickness residual strain in all three coatings was different for different crystallographic planes but was on average tensile. It is also concluded that the heat-treatment and simulated body fluid exposure had a significant effect on the residual strain profile in the top layers of HAC.

  4. Stress Free Temperature Testing and Residual Stress Calculations on Out-of-Autoclave Composites

    NASA Technical Reports Server (NTRS)

    Cox, Sarah; Tate, LaNetra C.; Danley, Susan; Sampson, Jeff; Taylor, Brian; Miller, Sandi

    2012-01-01

    Future launch vehicles will require the incorporation large composite parts that will make up primary and secondary components of the vehicle. NASA has explored the feasibility of manufacturing these large components using Out-of-Autoclave impregnated carbon fiber composite systems through many composites development projects. Most recently, the Composites for Exploration Project has been looking at the development of a 10 meter diameter fairing structure, similar in size to what will be required for a heavy launch vehicle. The development of new material systems requires the investigation of the material properties and the stress in the parts. Residual stress is an important factor to incorporate when modeling the stresses that a part is undergoing. Testing was performed to verify the stress free temperature with two-ply asymmetric panels. A comparison was done between three newly developed out of autoclave IM7 /Bismalieimide (BMI) systems. This paper presents the testing results and the analysis performed to determine the residual stress of the materials.

  5. Measuring stress: Uses and limitations

    SciTech Connect

    Suter, G.W. II

    1994-12-31

    The topic of the uses and limitations of measuring stress in the oceans is addressed. The use of the term stress in this context is ambiguous. Rather than assuming that stress is an actual measurable property of oceans, one may assume that the term refers to the complex of harmful things that is going on in the oceans. that is, it is a cover term for a complex of processes and states, many of which are unknown or undefined. The appeal of the term stress used in that way is very tempting. Considerable complexity results from the fact that the ocean consists of numerous and diverse species and ecosystems each of which have various properties that have some claim to protection. Another source of complexity is the diversity of factors which constitute threats to the environment. In evaluating the concepts of ecological risk assessment, there are sources of hazardous agents, there are receptors that are affected, and there is a process by which these interact termed exposure. As a result of exposure there is some probability that the actions of the sources have caused or will cause some effect on the receptor, the risk. Assessments may be source driven; they may attempt to determine the risks associated with a waste outfall. Assessments may also be effects driven; they may attempt to determine the cause of a die-off of marine mammals or determine the likelihood of a particular rise in sea-level. Finally, they may be exposure driven. Each of these components of the causal chain might serve as measures of stress.

  6. An accurate method for determining residual stresses with magnetic non-destructive techniques in welded ferromagnetic steels

    NASA Astrophysics Data System (ADS)

    Vourna, P.

    2016-03-01

    The scope of the present research work was to investigate the proper selection criteria for developing a suitable methodology for the accurate determination of residual stresses existing in welded parts. Magnetic non-destructive testing took place by the use of two magnetic non-destructive techniques: by the measurement of the magnetic Barkhausen noise and by the evaluation of the magnetic hysteresis loop parameters. The spatial distribution of residual stresses in welded metal parts by both non-destructive magnetic methods and two diffraction methods was determined. The conduction of magnetic measurements required an initial calibration of ferromagnetic steels. Based on the examined volume of the sample, all methods used were divided into two large categories: the first one was related to the determination of surface residual stress, whereas the second one was related to bulk residual stress determination. The first category included the magnetic Barkhausen noise and the X-ray diffraction measurements, while the second one included the magnetic permeability and the neutron diffraction data. The residual stresses determined by the magnetic techniques were in a good agreement with the diffraction ones.

  7. Measuring stress variation with depth using Barkhausen signals

    NASA Astrophysics Data System (ADS)

    Kypris, O.; Nlebedim, I. C.; Jiles, D. C.

    2016-06-01

    Magnetic Barkhausen noise analysis (BNA) is an established technique for the characterization of stress in ferromagnetic materials. An important application is the evaluation of residual stress in aerospace components, where shot-peening is used to strengthen the part by inducing compressive residual stresses on its surface. However, the evaluation of the resulting stress-depth gradients cannot be achieved by conventional BNA methods, where signals are interpreted in the time domain. The immediate alternative of using x-ray diffraction stress analysis is less than ideal, as the use of electropolishing to remove surface layers renders the part useless after inspection. Thus, a need for advancing the current BNA techniques prevails. In this work, it is shown how a parametric model for the frequency spectrum of Barkhausen emissions can be used to detect variations of stress along depth in ferromagnetic materials. Proof of concept is demonstrated by inducing linear stress-depth gradients using four-point bending, and fitting the model to the frequency spectra of measured Barkhausen signals, using a simulated annealing algorithm to extract the model parameters. Validation of our model suggests that in bulk samples the Barkhausen frequency spectrum can be expressed by a multi-exponential function with a dependence on stress and depth. One practical application of this spectroscopy method is the non-destructive evaluation of residual stress-depth profiles in aerospace components, thus helping to prevent catastrophic failures.

  8. Residual stress effects on the impact resistance and strength of fiber composites

    NASA Technical Reports Server (NTRS)

    Chamis, C. C.

    1973-01-01

    Equations have been derived to predict degradation effects of microresidual stresses on impact resistance of unidirectional fiber composites. Equations also predict lamination residual stresses in multilayered angle ply composites.

  9. Process-induced residual stresses and dimensional distortions in advanced laminated composites

    NASA Astrophysics Data System (ADS)

    Niu, Xiaokai

    Process induced residual stresses can degrade the performance of composite structures by consuming a significant portion of the strength in certain plies. Cracking due to overload of these plies can then lead to degradation by environmental effects. A technique called cure referencing method (CRM) has been developed for determining the residual stresses in flat laminated composites. In this technique a diffraction grating used for moire interferometry is transferred onto a composite laminate from a master autoclave tool during the curing process. This transfer takes place at the cure temperature where the matrix solidifies from the liquid state. After cure and upon cooling, the deformation of the composite is recorded with moire interferometry using the tool grating as the reference. The deformation of the composite is then a function of the thermal contraction due to the temperature difference from the cure temperature to room temperature and the deformation caused by chemical shrinkage. These measurements are first conducted on a unidirectional lamina. Using a specially designed oven, the thermal contraction component of the deformation is separated from the overall deformation. For flat multidirectional symmetrical laminates, the residual stresses in each layer and the in-plane dimensional distortions of the laminate are then calculated from the unidirectional information, constitutive equations, equilibrium equations, and compatibility conditions. Several assumptions, which are similar to those used in laminate theory, are also adopted. An independent method called shadow moire is used to validate CRM. The shadow moire method is used to measure the curvature of asymmetrical laminates while the lamination theory is used to calculate the curvature from lamina strain information measured with CRM. Good agreement validates the CRM. In addition, process induced strains on multi-directional composites were measured with the CRM. The validation of CRM and the

  10. Residual stresses in a ferritic steel welded pipe: an experimental comparison between reactor and pulsed neuron sources

    NASA Astrophysics Data System (ADS)

    Albertini, Gianni; Brugnami, D.; Bruno, Giovanni; Ceretti, M.; Cernuschi, F. M.; Edwards, Lyndon

    1997-02-01

    Residual stresses induced by welding processes can affect the integrity of structural components like tubes and pipes of thermoelectric power plants. In order to reduce or cancel these stresses, welded components are often heat treated. The residual stress field in an arc-welded 2.25Cr1Mo ferritic steel pipe was measured using neutron diffraction both before and after stress relieving heat treatment. In the first stage stresses were measured using two different kinds of neutron sources: a reactor and a pulsed one. A comparison between results obtained using G5.2 diffractometer at LLB and ENGIN equipment at ISIS will be outlined and the effectiveness of heat treatment will be shown.

  11. The relationships between residual stress relaxation and texture development in AZ31 Mg alloys via the vibratory stress relief technique

    SciTech Connect

    Wang, Jia-Siang; Hsieh, Chih-Chun; Lai, Hsuan-Han; Kuo, Che-Wei; Wu, Paxon Ti-Yuan; Wu, Weite

    2015-01-15

    A systematic study of residual stress relaxation and the texture evolution of cold-rolled AZ31 Mg alloys using the vibratory stress relief technique with a simple cantilever beam vibration system was performed using a high-resolution X-ray diffractometer and a portable X-ray residual stress analyzer. The effects of vibrational stress excitation on the surface residual stress distribution and on the texture of pole figures (0002) occurring during the vibratory stress relief were examined. Compared with the effects corresponding to the same alloy under non-vibration condition, it can be observed that the uniform surface residual stress distribution and relaxation of the compressive residual stress in the stress concentration zone were observed rather than all of the residual stresses being eliminated. Furthermore, with an increase in the vibrational aging time, the compressive residual stress, texture density, and (0002) preferred orientation increased first and then decreased. It should be underlined that the vibratory stress relief process for the vibrational aging time of more than 10 min is able to weaken the strong basal textures of AZ31 Mg alloys, which is valuable for enhancement of their formability and is responsible for an almost perfect 3D-Debye–Scherrer ring. - Highlights: • 3D-Debye ring about VSR technique is not discussed in the existing literature. • A newly developed VSR method is suitable for small or thin workpieces. • The cosα method accurately and effectively determines the residual stresses. • The VSR technique is valuable for enhancement of their formability. • The texture and preferred orientation change with the vibrational aging time.

  12. Effect of argon gas pressure on residual stress, microstructure evolution and electrical resistivity of beryllium films

    NASA Astrophysics Data System (ADS)

    Luo, Bing-Chi; Li, Kai; Zhang, Ji-Qiang; Luo, Jiang-Shan; Wu, Wei-Dong; Tang, Yong-Jian

    2016-02-01

    The residual stress in beryllium films fabricated on K9 substrates by using magnetron sputtering deposition is measured by using a curvature method and is theoretically estimated by using the Nix and Clemens (NC) model. The experimental results indicate that the 1.3-μm-thick film is always in a tensile state for pressure variations in the range from 0.4 to 1.2 Pa. When the sputtering gas pressure is increased, the average stress increases at first, after which it decreases by a remarkable amount. The observed descending trend of the tensile stress when the sputtering gas pressure is beyond 0.6 Pa is mainly attributed to the grain size in the film being larger than that in the film when the pressure is below 0.6 Pa. The maximal residual stress of 552 MPa at a sputtering gas pressure of 0.6 Pa is close to the tensile strength (550 MPa) of the corresponding beryllium bulk material and is about 8 times smaller than that calculated by using the N-C model. In addition, the surface morphologies of the as-fabricated films reveal fibrous grains while the cross-sectional morphologies are characterized by a coarsening of columnar grains. The measured electric resistivity of each film strongly depends on its porosity and the sizes of its grains.

  13. Morphology of residually stressed tubular tissues: Beyond the elastic multiplicative decomposition

    NASA Astrophysics Data System (ADS)

    Ciarletta, P.; Destrade, M.; Gower, A. L.; Taffetani, M.

    2016-05-01

    Many interesting shapes appearing in the biological world are formed by the onset of mechanical instability. In this work we consider how the build-up of residual stress can cause a solid to buckle. In all past studies a fictitious (virtual) stress-free state was required to calculate the residual stress. In contrast, we use a model which is simple and allows the prescription of any residual stress field. We specialize the analysis to an elastic tube subject to a two-dimensional residual stress, and find that incremental wrinkles can appear on its inner or its outer face, depending on the location of the highest value of the residual hoop stress. We further validate the predictions of the incremental theory with finite element simulations, which allow us to go beyond this threshold and predict the shape, number and amplitude of the resulting creases.

  14. Effect of substrate preheating temperature and coating thickness on residual stress in plasma sprayed hydroxyapatite coating

    NASA Astrophysics Data System (ADS)

    Tang, Dapei

    2015-07-01

    A thermal-mechanical coupling model was developed based on thermal-elastic- plastic theory according the special process of plasma spraying Hydroxyapatite (HA) coating upon Ti-6Al-4V substrate. On the one hand, the classical Fourier transient heat conduction equation was modified by introducing the effect item of deformation on temperature, on the other hand, the Johnson-Cook model, suitable for high temperature and high strain rate conditions, was used as constitutive equation after considering temperature softening effect, strain hardening effect and strain rate reinforcement effect. Based on the above coupling model, the residual stress field within the HA coating was simulated by using finite element method (FEM). Meanwhile, the substrate preheating temperature and coating thickness on the influence of residual stress components were calculated, respectively. The failure modes of coating were also preliminary analyzed. In addition, in order to verify the reliability of calculation, the material removal measurement technique was applied to determine the residual stress of HA coating near the interface. Some important conclusions are obtained.

  15. Research on residual stress inside Fe-Mn-Si shape memory alloy coating by laser cladding processing

    NASA Astrophysics Data System (ADS)

    Ju, Heng; Lin, Cheng-xin; Zhang, Jia-qi; Liu, Zhi-jie

    2016-09-01

    The stainless Fe-Mn-Si shape memory alloy (SMA) coating was prepared on the surface of AISI 304 stainless steel. The principal residual stress measured by the mechanical hole-drilling method indicates that the Fe-Mn-Si SMA cladding specimen possesses a lower residual stress compared with the 304 stainless steel cladding specimen. The mean stress values of the former and the latter on 10-mm-thick substrate are 4.751 MPa and 7.399 MPa, respectively. What's more, their deformation values on 2-mm-thick substrate are about 0° and 15°, respectively. Meanwhile, the variation trend and the value of the residual stress simulated by the ANSYS finite element software consist with experimental results. The X-ray diffraction (XRD) pattern shows ɛ-martensite exists in Fe-Mn-Si SMA coating, which verifies the mechanism of low residual stress. That's the γ→ɛ martensite phase transformation, which relaxes the residual stress of the specimen and reduces its deformation in the laser cladding processing.

  16. Application of neutron diffraction to measure residual strains in high temperature composites

    SciTech Connect

    Saigal, A. . Dept. of Mechanical Engineering); Kupperman, D.S. )

    1991-01-01

    An experimental neutron diffraction technique was used to measure residual thermal strains developed in high temperature composites during postfabrication cooling. Silicon carbide fiber-reinforced titanium aluminide (over the temperature range 20--950{degree}C) and tungsten and saphikon fiber-reinforced nickel aluminide composites (at room temperature) were investigated. As a result of thermal expansion mismatch, compressive residual strains and stresses were generated in the silicon carbide fibers during cooldown. The axial residual strains were tensile in the matrix and were lower in nickel aluminide matrix as compared to those in titanium aluminide matrix. The average transverse residual strains in the matrix were compressive. Liquid-nitrogen dipping and thermal-cycling tend to reduce the fabrication-induced residual strains in silicon carbide fiber-reinforced titanium aluminide matrix composite. However, matrix cracking can occur as a result of these processes. 10 refs., 5 figs., 2 tabs.

  17. Processing effects for integrated PZT: Residual stress, thickness, and dielectric properties

    NASA Astrophysics Data System (ADS)

    Ong, Ryan Jason

    This dissertation focuses on the integration of lead zirconate titanate (PZT) films on Pt/Ti/SiO2//Si, and the effect of on properties. Direct deposition of PZT on Si will lead to on-chip power capacitors, non-volatile memory cells, and vibration sensors. However, previous research indicates that the dielectric, ferroelectric and piezoelectric response characteristics for the devices are often inferior to bulk specimens. Property variations have been attributed to changes in several major variables including, chemical composition, phase content, grain size, crystallographic orientation, film thickness, and stress, each of which, in turn, can depend on processing. The first goal of this work was to design a sol-gel processing methodology to control all major variables except film thickness and stress, thus isolating their respective effects on properties. All specimens were verified to be of the Pb(Zr0.53Ti0.47)O3 composition, in the perovskite structure, with a constant grain size of 110nm, and with (111) fiber texture. PZT film thickness was varied from 95nm to 500nm and residual stress was measured to be either 150 or 180MPa, biaxial tensile, depending on thickness. These specimens allowed for new insights into the fundamental differences between bulk materials and thin films. A series-capacitor model accounted for the observed dilution in room-temperature K from >900 to ˜600 as film thickness decreased, but could not account for the absence of the expected dielectric anomaly at high temperatures. Instead, a stress-induced distributed phase transformation related to the polycrystalline nature of the film was proposed to account for the observed behavior. Residual stress reduced the spontaneous polarization values in these specimens to 32muC/cm 2 from the predicted stress-free value of 50muC/cm2. An increase in coercive field was attributed to interfacial capacitance and residual stress, whereas a decrease of 30MPa tensile stress resulted in an increase of d33

  18. Microstructure, Hardness, and Residual Stress Distributions in T-Joint Weld of HSLA S500MC Steel

    NASA Astrophysics Data System (ADS)

    Frih, Intissar; Montay, Guillaume; Adragna, Pierre-Antoine

    2017-03-01

    This paper investigates the characterization of the microstructure, hardness, and residual stress distributions of MIG-welded high-strength low-alloy S500MC steel. The T-joint weld for 10-mm-thick plates was joined using a two passes MIG welding technology. The contour method was performed to measure longitudinal welding residual stress. The obtained results highlighted a good correlation between the metallurgical phase constituents and hardness distribution within the weld zones. In fact, the presence of bainite and smaller ferrite grain size in the weld-fusion zone might be the reason for the highest hardness measured in this region. A similar trend of the residual stress and hardness distributions was also obtained.

  19. Microstructure, Hardness, and Residual Stress Distributions in T-Joint Weld of HSLA S500MC Steel

    NASA Astrophysics Data System (ADS)

    Frih, Intissar; Montay, Guillaume; Adragna, Pierre-Antoine

    2017-01-01

    This paper investigates the characterization of the microstructure, hardness, and residual stress distributions of MIG-welded high-strength low-alloy S500MC steel. The T-joint weld for 10-mm-thick plates was joined using a two passes MIG welding technology. The contour method was performed to measure longitudinal welding residual stress. The obtained results highlighted a good correlation between the metallurgical phase constituents and hardness distribution within the weld zones. In fact, the presence of bainite and smaller ferrite grain size in the weld-fusion zone might be the reason for the highest hardness measured in this region. A similar trend of the residual stress and hardness distributions was also obtained.

  20. Prediction and Optimization of Residual Stresses on Machined Surface and Sub-Surface in MQL Turning

    NASA Astrophysics Data System (ADS)

    Ji, Xia; Zou, Pan; Li, Beizhi; Rajora, Manik; Shao, Yamin; Liang, Steven Y.

    Residual stress in the machined surface and subsurface is affected by materials, machining conditions, and tool geometry and can affect the component life and service quality significantly. Empirical or numerical experiments are commonly used for determining residual stresses but these are very expensive. There has been an increase in the utilization of minimum quantity lubrication (MQL) in recent years in order to reduce the cost and tool/part handling efforts, while its effect on machined part residual stress, although important, has not been explored. This paper presents a hybrid neural network that is trained using Simulated Annealing (SA) and Levenberg-Marquardt Algorithm (LM) in order to predict the values of residual stresses in cutting and radial direction on the surface and within the work piece after the MQL face turning process. Once the ANN has successfully been trained, an optimization procedure, using Genetic Algorithm (GA), is applied in order to find the best cutting conditions in order to minimize the surface tensile residual stresses and maximize the compressive residual stresses within the work piece. The optimization results show that the usage of MQL decreases the surface tensile residual stresses and increases the compressive residual stresses within the work piece.

  1. Overcoming residual stresses and machining distortion in the production of aluminum alloy satellite boxes.

    SciTech Connect

    Younger, Mandy S.; Eckelmeyer, Kenneth Hall

    2007-11-01

    Distortion frequently occurs during machining of age hardening aluminum alloys due to residual stresses introduced during the quenching step in the heat treatment process. This report quantifies, compares, and discusses the effectiveness of several methods for minimizing residual stresses and machining distortion in aluminum alloys 7075 and 6061.

  2. Influence of residual thermal stresses and geometric parameters on stress and electric fields in multilayer ceramic capacitors under electric bias

    NASA Astrophysics Data System (ADS)

    Jiang, Wu-Gui; Feng, Xi-Qiao; Nan, Ce-Wen

    2008-07-01

    The stress and electric fields in multilayer ceramic capacitors (MLCCs) under an applied electric bias were investigated by using a three-dimensional finite element model of ferroelectric ceramics. A coupled thermal-mechanical analysis was first made to calculate the residual thermal stress induced by the sintering process, and then a coupled electrical-mechanical analysis was performed to predict the total stress distribution in the MLCCs under a representative applied electric bias. The effects of the number of dielectric layers, the single layer thickness as well as the residual thermal stresses on the total stresses were all examined. The numerical results show that the residual thermal stress induced by the sintering process has a significant influence on the contribution of the total stresses and, therefore, should be taken into account in the design and evaluation of MLCC devices.

  3. Residual stress and damage-induced critical fracture on CO2 laser treated fused silica

    SciTech Connect

    Matthews, M; Stolken, J; Vignes, R; Norton, M

    2009-11-02

    Localized damage repair and polishing of silica-based optics using mid- and far-IR CO{sub 2} lasers has been shown to be an effective method for increasing optical damage threshold in the UV. However, it is known that CO{sub 2} laser heating of silicate surfaces can lead to a level of residual stress capable of causing critical fracture either during or after laser treatment. Sufficient control of the surface temperature as a function of time and position is therefore required to limit this residual stress to an acceptable level to avoid critical fracture. In this work they present the results of 351 nm, 3 ns Gaussian damage growth experiments within regions of varying residual stress caused by prior CO{sub 2} laser exposures. Thermally stressed regions were non-destructively characterized using polarimetry and confocal Raman microscopy to measure the stress induced birefringence and fictive temperature respectively. For 1 {approx} 40s square pulse CO{sub 2} laser exposures created over 0.5-1.25 kW/cm{sup 2} with a 1-3 mm 1/e{sup 2} diameter beam (T{sub max} {approx} 1500-3000 K), the critical damage site size leading to fracture increases weakly with peak temperature, but shows a stronger dependence on cooling rate, as predicted by finite element hydrodynamics simulations. Confocal micro-Raman was used to probe structural changes to the glass over different thermal histories and indicated a maximum fictive temperature of 1900K for T{sub max} {ge} 2000 K. The effect of cooling rate on fictive temperature caused by CO{sub 2} laser heating are consistent with finite element calculations based on a Tool-Narayanaswamy relaxation model.

  4. Residual stress in nano-structured stainless steel (AISI 316L) prompted by Xe+ ion bombardment at different impinging angles

    NASA Astrophysics Data System (ADS)

    Cucatti, S.; Droppa, R.; Figueroa, C. A.; Klaus, M.; Genzel, Ch.; Alvarez, F.

    2016-10-01

    The effect of low energy (<1 keV) xenon (Xe+) ion bombardment on the residual stress of polycrystalline iron alloy (AISI 316L steel) is reported. The results take into account the influence of the ion incident angle maintaining constant all other bombarding parameters (i.e., ion energy and current density, temperature, and doses). The bombarded surface topography shows that ions prompt the formation of nanometric regular patterns on the surface crystalline grains and stressing the structure. The paper focalizes on the study of the surface residual stress state stemming from the ion bombardment studied by means of the "sin2 ψ" and "Universal Plot" methods. The analysis shows the absence of shear stress in the affected material region and the presence of compressive in-plane residual biaxial stress (˜200 MPa) expanding up to ˜1 μm depth for all the studied samples. Samples under oblique bombardment present higher compressive stress values in the direction of the projected ion beam on the bombarded surface. The absolute value of the biaxial surface stress difference (σ11-σ22) increases on ion impinging angles, a phenomenon associated with the momentum transfer by the ions. The highest stress level was measured for ion impinging angles of 45° ( σ 11 = -380 ± 10 MPa and σ 22 = -320 ± 10 MPa). The different stresses obtained in the studied samples do not affect significantly the formation of characteristic surface patterns.

  5. Characterization of Residual Stress as a Function of Friction Stir Welding Parameters in Oxide Dispersion Strengthened (ODS) Steel MA956

    DOE PAGES

    Brewer, Luke N.; Bennett, Martin S.; Baker, B. W.; ...

    2015-09-08

    This article characterizes the residual stresses generated by friction stir welding of oxide dispersion strengthened steel MA956 over a series of welding conditions. A plate of MA956 steel was friction stir welded at three conditions: 500 rpm/25 millimeters per minute (mmpm), 400 rpm/50 mmpm and 400 rpm/100 mmpm. The residual stresses across these welds were measured using both x-ray and neutron diffraction techniques. Longitudinal residual stresses up to eighty percent of the yield strength were observed for the 400 rpm/100 mmpm condition. Increasing the traverse rate while holding the rotational speed fixed increased the residual stress levels in the stirmore » zone and at the stir zone-thermomechanically affected zone interface. The stress profiles displayed the characteristic M shape, and the asymmetry between advancing and retreating stress peaks was limited, occurring mainly on the root side of the weld. The large magnitude of the stresses was maintained throughout the thickness of the plates.« less

  6. Effects of weld residual stresses on crack-opening area analysis of pipes for LBB applications

    SciTech Connect

    Dong, P.; Rahman, S.; Wilkowski, G.

    1997-04-01

    This paper summarizes four different studies undertaken to evaluate the effects of weld residual stresses on the crack-opening behavior of a circumferential through-wall crack in the center of a girth weld. The effect of weld residual stress on the crack-opening-area and leak-rate analyses of a pipe is not well understood. There are no simple analyses to account for these effects, and, therefore, they are frequently neglected. The four studies involved the following efforts: (1) Full-field thermoplastic finite element residual stress analyses of a crack in the center of a girth weld, (2) A comparison of the crack-opening displacements from a full-field thermoplastic residual stress analysis with a crack-face pressure elastic stress analysis to determine the residual stress effects on the crack-opening displacement, (3) The effects of hydrostatic testing on the residual stresses and the resulting crack-opening displacement, and (4) The effect of residual stresses on crack-opening displacement with different normal operating stresses.

  7. The Crack-contact and the Free End Problem for a Strip Under Residual Stress

    NASA Technical Reports Server (NTRS)

    Bakioglu, M.; Erdogan, F.

    1976-01-01

    The plane problem for an infinite strip with two edge cracks under a given state of residual stress is considered. The residual stress is compressive near and at the surfaces and tensile in the interior of the strip. If the crack is deep enough to penetrate into the tensile zone, then the problem is one of crack-contact problem in which the depth of the contact area is an unknown which depends on the crack depth and the residual stress profile. The problem has applications to the static fatigue of glass plates and is solved for three typical residual stress profiles. In the limiting case of the crack crossing the entire plate thickness, the problem becomes a stress-free end problem for a semi-infinite strip under a given residual stress state away from the end. This is a typical stress diffusion problem in which decay behavior of the residual stress near and the nature of the normal displacement at the end of the semi-infinite strip are of special interest. For two typical residual stress states the solution is obtained, and some numerical results are given.

  8. Effect of residual stress on modal patterns of MEMS vibratory gyroscope

    NASA Astrophysics Data System (ADS)

    Dutta, Shankar; Panchal, Abha; Kumar, Manoj; Pal, Ramjay; Bhan, R. K.

    2016-04-01

    Deep boron diffusion often induces residual stress in bulk micromachined MEMS structures, which may affect the MEMS devices operation. In this study, we studied the modal patterns of MEMS vibratory gyroscope under the residual stress (100 - 1000 MPa). Modal patterns and modal frequencies of the gyro are found to be dependent on the residual stress values. Without any residual stress, the modal frequencies drive and sense modeswere found to be 20.06 kHz and 20.36 kHz respectively. In presence of 450 MPa residual stress, the modal frequencies of the drive and sense modes were changed to 42.75 kHz and 43.07 kHz respectively.

  9. Comparison of residual stresses in Inconel 718 simple parts made by electron beam melting and direct laser metal sintering

    DOE PAGES

    Kolbus, Lindsay M.; Payzant, E. Andrew; Cornwell, Paris A.; ...

    2015-01-10

    Residual stress profiles were mapped using neutron diffraction in two simple prism builds of Inconel 718: one fabricated with electron beam melting and the other with direct laser sintering. Spatially indexed stress-free cubes were obtained by EDM sectioning equivalent prisms of similar shape. The (311) interplanar spacing examined for the EDM sectioned sample was compared to the interplanar spacings calculated to fulfill force and moment balance. We have shown that Applying force and moment balance is a necessary supplement to the measurements for the stress-free cubes with respect to accurate stress calculations in additively manufactured components. Furthermore, our work hasmore » shown that residual stresses in electron beam melting parts are much smaller than that of direct laser metal sintering parts.« less

  10. Comparison of residual stresses in Inconel 718 simple parts made by electron beam melting and direct laser metal sintering

    SciTech Connect

    Kolbus, Lindsay M.; Payzant, E. Andrew; Cornwell, Paris A.; Watkins, Thomas R.; Babu, Sudarsanam Suresh; Dehoff, Ryan R.; Duty, Chad E.; Lorenz, M.; Ovchinnikova, O. S.

    2015-01-10

    Residual stress profiles were mapped using neutron diffraction in two simple prism builds of Inconel 718: one fabricated with electron beam melting and the other with direct laser sintering. Spatially indexed stress-free cubes were obtained by EDM sectioning equivalent prisms of similar shape. The (311) interplanar spacing examined for the EDM sectioned sample was compared to the interplanar spacings calculated to fulfill force and moment balance. We have shown that Applying force and moment balance is a necessary supplement to the measurements for the stress-free cubes with respect to accurate stress calculations in additively manufactured components. Furthermore, our work has shown that residual stresses in electron beam melting parts are much smaller than that of direct laser metal sintering parts.

  11. Study on the residual stress relaxation in girth-welded steel pipes under bending load using diffraction methods

    DOE PAGES

    Hempel, Nico; Bunn, Jeffrey R.; Nitschke-Pagel, Thomas; ...

    2017-02-02

    This research is dedicated to the experimental investigation of the residual stress relaxation in girth-welded pipes due to quasi-static bending loads. Ferritic-pearlitic steel pipes are welded with two passes, resulting in a characteristic residual stress state with high tensile residual stresses at the weld root. Also, four-point bending is applied to generate axial load stress causing changes in the residual stress state. These are determined both on the outer and inner surfaces of the pipes, as well as in the pipe wall, using X-ray and neutron diffraction. Focusing on the effect of tensile load stress, it is revealed that notmore » only the tensile residual stresses are reduced due to exceeding the yield stress, but also the compressive residual stresses for equilibrium reasons. Furthermore, residual stress relaxation occurs both parallel and perpendicular to the applied load stress.« less

  12. Relation Between Residual and Hoop Stresses and Rolling Bearing Fatigue Life

    NASA Technical Reports Server (NTRS)

    Oswald, Fred B.; Zaretsky, Erwin V.; Poplawski, Joseph V.

    2015-01-01

    Rolling-element bearings operated at high speed or high vibration may require a tight interference fit between the bore of the bearing and shaft to prevent rotation of the bearing bore around the shaft and fretting damage at the interfaces. Previous work showed that the hoop stresses resulting from tight interference fits can reduce bearing lives by as much as 65 percent. Where tight interference fits are required, case-carburized steel such as AISI 9310 or M50 NiL is often used because the compressive residual stresses inhibit subsurface crack formation and the ductile core inhibits inner-ring fracture. The presence of compressive residual stress and its combination with hoop stress also modifies the Hertz stress-life relation. This paper analyzes the beneficial effect of residual stresses on rolling-element bearing fatigue life in the presence of high hoop stresses for three bearing steels. These additional stresses were superimposed on Hertzian principal stresses to calculate the inner-race maximum shearing stress and the resulting fatigue life of the bearing. The load-life exponent p and Hertz stress-life exponent n increase in the presence of compressive residual stress, which yields increased life, particularly at lower stress levels. The Zaretsky life equation is described and is shown to predict longer bearing lives and greater load- and stress-life exponents, which better predicts observed life of bearings made from vacuum-processed steel.

  13. μ-Raman studies of residual stress in SiC MEMS

    NASA Astrophysics Data System (ADS)

    Zingarelli, Chris

    2005-04-01

    μ-Raman spectroscopy is used to measure residual stress in single-crystal, 6H-SiC used in MEMS devices. These structures are bulk micro-machined by back etching a 250-μm-thick, single-crystal 6H-SiC wafer to form a 50-μm thick diaphragm. A Wheatstone bridge, patterned of piezoresistive elements, is formed across the membrane from a 5-μm, 6H-SiC epilayer; the output of the bridge is proportional to the flexure of the MEMS diaphragm. μ-Raman spectroscopy was performed with an Ar^+ laser (λ = 514.5 nm). By employing an incorporated piezoelectric stage with submicron positioning capabilities along with the Raman spectral acquisition, spatial scans revealed areas in the MEMS structures that contain residual stress. Shifts in the transverse optical (TO) Stokes peaks of up to 2 cm-1 along the edge of the diaphragm and through the piezoresistors indicate significant material strain induced by the MEMS fabrication process. The phonon deformation potential was measured to quantify the material stress as a function of the shift in the Raman peak position.

  14. Study of Traverse Speed Effects on Residual Stress State and Cavitation Erosion Behavior of Arc-Sprayed Aluminum Bronze Coatings

    NASA Astrophysics Data System (ADS)

    Hauer, Michél; Henkel, Knuth Michael; Krebs, Sebastian; Kroemmer, Werner

    2017-01-01

    Within a research project regarding cavitation erosion-resistant coatings, arc spraying was used with different traverse speeds to influence heat transfer and the resulting residual stress state. The major reason for this study is the lack of knowledge concerning the influence of residual stress distribution on mechanical properties and coating adhesion, especially with respect to heterogeneous aluminum bronze alloys. The materials used for spray experiments were the highly cavitation erosion-resistant propeller alloys CuAl9Ni5Fe4Mn (Ni-Al-Bronze) and CuMn13Al8Fe3Ni2 (Mn-Al-Bronze). Analyses of cavitation erosion behavior were carried out to evaluate the suitability for use in marine environments. Further microstructural, chemical and mechanical analyses were realized to examine adhesive and cohesive coating properties. Residual stress distribution was measured by modified hole drilling method using electronic speckle pattern interferometry (ESPI). It was found that the highest traverse speed led to higher tensile residual stresses near the surface and less cavitation erosion resistance of the coatings. Moreover, high oxygen affinity of main alloying element aluminum was identified to severely influence the microstructures by the formation of large oxides and hence the coating properties. Overall, Mn-Al-Bronze coatings showed lower residual stresses, a more homogeneous pore and oxide distribution and less material loss by cavitation than Ni-Al-Bronze coatings.

  15. Residual stresses in boron/tungsten and boron/carbon fibers

    NASA Technical Reports Server (NTRS)

    Behrendt, D. R.

    1977-01-01

    By measuring the change in fracture stress of 203 micrometer diameter fibers of boron on tungsten (B/W) as a function of fiber diameter as reduced by chemical etching, it is shown that the flaws which limit B/W fiber strength are located at the surface and in the tungsten boride core. After etching to a diameter of 188 micrometers m virtually all fiber fractures were caused by core flaws, the average strength being 4.50 GN/sq m. If both the surface and core flaws are removed, the fracture strength, limited by flaws in the boron itself, is approximately 6.89 GN/sq m. This was measured on B/W fibers which were split longitudinally and had their cores removed by chemical etching. The longitudinal residual stress distribution was determined for 102 micrometer diameter B/W and B/C fibers.

  16. Residual stress and fracture characteristics of zirconia/metal(Ni, SUS304) functionally gradient materials

    SciTech Connect

    Jung, Yeon-Gil; Choi, Sung-Churl; Paik, Un-Gyu

    1995-09-01

    To analyze the residual stress and the fracture behavior of FGMs. disc-type TZP/Ni- and TZP/SUS304-FGM were hot passed, and compared with MM& The continuous interface and the microstructure of FGMs were characterized with EPMA, optical microscopy and SEM. The defect-like cracks in the FGMs induced by the preferential shear stress have been shown to cause fracture. This fact has well corresponded to the analysis of the residual stress distribution by FEM.

  17. Residual Stress Effect on the Delayed Fracture of Twinning-Induced Plasticity Steels

    NASA Astrophysics Data System (ADS)

    Kim, Jung Gi; Yoon, Jae Ik; Baek, Seung Mi; Seo, Min Hong; Cho, Won Tae; Chin, Kwang-Geun; Lee, Sunghak; Kim, Hyoung Seop

    2017-03-01

    Residual stress effect of the deep drawn TWIP steel on delayed fracture was investigated. Microstructural features of the TWIP steels did not change after stress relief annealing, while the elastic lattice strain dropped to 0.0007. Delayed fracture of the drawn TWIP steel occurred after 203 hours of HCl immersion testing, but did not occur in the annealed one. It is clear that residual stress after the drawing is the primary reason for the delayed fracture of TWIP steels.

  18. Effects of silicon-on-insulator substrate on the residual stress within 3C-SiC/Si thin films

    NASA Astrophysics Data System (ADS)

    Park, J.-H.; Kim, J. H.; Kim, Y.; Lee, B.-T.; Jang, S.-J.; Moon, C.-K.; Song, H.-J.

    2003-09-01

    Single-crystalline 3C-SiC heteroepitaxial layers were grown on silicon-on-insulator (SOI) and Si wafers, to investigate effects of SOI substrates on the film quality. Residual stress measurement using a laser scan method and the Raman scattering spectroscopy indicated that internal stress within SiC films on SOI were indeed reduced, when compared with that of SiC films on Si.

  19. Compressional residual stress in Bastogne boudins revealed by synchrotron X-ray microdiffraction

    NASA Astrophysics Data System (ADS)

    Chen, Kai; Kunz, Martin; Li, Yao; Zepeda-Alarcon, Eloisa; Sintubin, Manuel; Wenk, Hans-Rudolf

    2016-06-01

    Lattice distortions in crystals can be mapped at the micron scale using synchrotron X-ray Laue microdiffraction (μXRD). From lattice distortions the shape and orientation of the elastic strain tensor can be derived and interpreted in terms of residual stress. Here we apply the new method to vein quartz from the original boudinage locality at Bastogne, Belgium. A long-standing debate surrounds the kinematics of the Bastogne boudins. The μXRD measurements reveal a shortening residual elastic strain, perpendicular to the vein wall, corroborating the model that the Bastogne boudins formed by layer-parallel shortening and not by layer-parallel extension, as is in the geological community generally inferred by the process of boudinage.

  20. Status report. Characterization of Weld Residual Stresses on a Full-Diameter SNF Interim Storage Canister Mockup.

    SciTech Connect

    Enos, David; Bryan, Charles R.

    2015-08-01

    This report documents the mockup specifications and manufacturing processes; the initial cutting of the mockup into three cylindrical pieces for testing and the measured strain changes that occurred during the cutting process; and the planned weld residual stress characterization activities and the status of those activities.

  1. Modeling of microstructure and residual stress in cast iron calendar rolls

    SciTech Connect

    Jacot, A.; Maijer, D.; Cockcroft, S.

    2000-04-01

    A comprehensive mathematical model based on the commercial finite-element (FE) code ABAQUS has been developed to predict the evolution of temperature, microstructure, and residual stresses in cast iron castings. The thermal component of the model, applied in stage one of the analysis, is capable of simulating the formation of microstructure over a broad range of cooling conditions, including the formation of columnar white iron as well as equiaxed gray iron. To test the model, it has been evaluated against thermocouple and microstructural data collected from a reduced-scale calendar roll test casting. The model has been demonstrated to be able to predict the transition from columnar white iron to equiaxed gray iron which occurs approximately 20 mm below the outside surface of the roll test casting. In addition, the model is shown to be able to satisfactorily reproduce the evolution of temperature recorded from thermocouples embedded at various locations in the test casting. An elastic-plastic stress analysis, applied in the second stage of the analysis, was performed using the temperature history and the volume fraction of white and gray iron obtained with the thermal/microstructural model. The results were verified against residual stress measurements made at various locations along the outer-diameter (OD) surface of the roll. The elastic-plastic model accounts for the temperature-dependent plastic behavior of white and gray iron and the thermal dilatational behavior of white and gray iron, including volumetric expansion due to austenite decomposition and dilatational anisotropy in columnar white iron. The results of the mathematical analysis demonstrate that the residual stress distribution in full-scale calendar thermorolls cannot be deduced simply from knowledge of the microstructural distribution and basic dilatometric considerations, as is currently the practice in industry.

  2. Detection and measurement of organic lampricide residues

    USGS Publications Warehouse

    Daniels, Stacy L.; Kempe, Lloyd L.; Billy, Thomas J.; Beeton, Alfred M.

    1965-01-01

    The selective lampricide, 3-trifluoromethyl-4-nitrophenol (TFM), and its synergist, 5,2'-dichloro-4'-nitrosalicylanilide (DCN), are separable from natural waters by anion exchange. The adsorbed compounds can then be recovered from the resin as concentrates by elution with selective solvent mixtures. Measurements of the amounts of lampricides in the final concentrates can be made colorimetrically at 395 mI? for TFM and at 530 mI? for the safranin complex of DCN. TFM has also been separated for quantitative determination from homogenates of whole fish. The fish is first macerated in a blender and then hydrolyzed in hot, 3 N hydrochloric acid. The amount of background color, due to certain components of the fish in the hydrolysate, is reduced by one or a combination of three methods: (1) a series of three extractions with ether, methylene chloride, and benzene; (2) cation exchange followed by methylene chloride extraction; or (3) ether extraction followed by anion exchange and subsequent desorption with amyl acetate-acetic acid.

  3. Simulation of Distortion and Residual Stress Development During Heat Treatment of Steel Castings

    SciTech Connect

    Beckermann, Christoph; Carlson, Kent

    2011-07-22

    Heat treatment and associated processing, such as quenching, are critical during high strength steel casting production. These processes must be managed closely to prevent thermal and residual stresses that may result in distortion, cracking (particularly after machining), re-work, and weld repair. The risk of casting distortion limits aggressive quenching that can be beneficial to the process and yield an improved outcome. As a result of these distortions, adjustments must be made to the casting or pattern design, or tie bars must be added. Straightening castings after heat treatments can be both time-consuming and expensive. Residual stresses may reduce a casting's overall service performance, possibly resulting in catastrophic failure. Stress relieving may help, but expends additional energy in the process. Casting software is very limited in predicting distortions during heat treatment, so corrective measures most often involve a tedious trial-and-error procedure. An extensive review of existing heat treatment residual stress and distortion modeling revealed that it is vital to predict the phase transformations and microstructure of the steel along with the thermal stress development during heat treatment. After reviewing the state-of-the-art in heat treatment residual stress and distortion modeling, an existing commercial code was selected because of its advanced capabilities in predicting phase transformations, the evolving microstructure and related properties along with thermal stress development during heat treatment. However, this software was developed for small parts created from forgings or machined stock, and not for steel castings. Therefore, its predictive capabilities for heat treatment of steel castings were investigated. Available experimental steel casting heat treatment data was determined to be of insufficient detail and breadth, and so new heat treatment experiments were designed and performed, casting and heat treating modified versions of

  4. Ultra-fast annealing to reduce the residual stress in ultra-thin chips using flash light

    NASA Astrophysics Data System (ADS)

    Jeon, Eun-Beom; Park, Junhong; Kim, Hak-Sung

    2014-04-01

    The continuing trend of miniaturization in electronic equipment includes demands for thinner and smaller semiconductor devices with higher performance. To ensure the reliability of electronic devices and to enable high-throughput packaging processes, the mechanical properties of ultra-thin chips need to be accurately understood. One important consideration is the residual stress generated during wafer thinning due to the shear force between the grinding wheel and polish pad; this stress can degrade the fracture strength of ultra-thin devices. To reduce this residual stress, we developed a flash light irradiation annealing technique, including optimization of the irradiation conditions of flash light energy, pulse number and pulse duration. The distributions of residual stresses within ultra-thin flash memory chips before and after the annealing were measured using Raman spectroscopy, and their fracture strength was measured using a ball-on-ring test. Also, transmission electron microscopy (TEM) analysis and beam transfer function tests were performed to investigate the changes in mechanical properties and changes to the silicon lattice effected by the annealing. The ultra-fast flash light annealing was found to reduce the residual stress of ultra-thin chips by 50%, thereby improving their fracture strength by 20% compared to unannealed chips.

  5. Residual waste volume measurement for Hanford underground storage tanks

    SciTech Connect

    Berglin, E.J.

    1996-08-21

    The Acquire Commercial Technology for Retrieval program seeks commercial solutions to measure any waste residual (i.e., heel)left after waste retrieval operations of underground radioactive storage tanks. The technology identified should operate in a range of waste depth thickness of 0 - 6 inches. This report provides a description of the need, requirements, and constraints for the residual waste volume measurement system; describes a logical approach to measuring waste volume; provides a brief review and assessment of available technologies; and outlines a set of integrated tests that will evaluate the performance of candidate technologies.

  6. Feasibility of the Davidenkov method for investigation of hoop residual stresses in cold expanded cylinders

    NASA Astrophysics Data System (ADS)

    Skvortsov, V. F.; Arlyapov, A. Yu; Boznak, A. O.; Ogol, I. I.; Kim, A. B.

    2017-02-01

    Cold expansion of holes in hollow cylinders is accompanied by raise of residual stresses in the bulk of the cylinder, the largest of which are hoop residual stresses. Since hoop residual stresses affect critical performance characteristics, assessment of their nature and magnitude is one of the most significant engineering tasks. The most wide spread mechanical methods to define magnitude of hoop residual stresses are G Sachs and N N Davidenkov methods. The paper presents result of experimental studies by Sachs and Davidenkov methods of hoop residual stresses generated in hollow cylinders made of carbon steel AISI 1050 after cold expansion. It is shown that the shape of curves of hoop residual stresses calculated by the mentioned methods, depending on the hoop residual strain generated on the outer surface of the cylinder, can differ (strain is elastic) or coincide (strain is elastic-plastic). It was established that the absolute values of the stresses defined by the mentioned methods in the area adjacent to the hole differ by an average of 15%, and in the area adjacent to the outer surface differ by an average of 20%.

  7. Quasi-residual strain and moduli measurements in materials using embedded acoustic waveguides

    NASA Astrophysics Data System (ADS)

    Harrold, Ronald T.; Sanjana, Zal N.; Raju, Basavaraju B.

    1996-11-01

    Following the processing and manufacture of resin and composite parts and during their lifetime, the distribution of internal residual strain and any variations in moduli are generally unknown. Real-time information on these parameters would be valuable for improving material performance and reliability. It is believed that measurements related to material residual stresses or strain and moduli can be obtained by measuring the longitudinal wave velocities within acoustic waveguides (AWG) embedded within a material. The concept is that the wave velocities within embedded AWG are related to the material bulk modulus, density and Poisson's Ratio which are all in some degree related to the material state of cure, and finally the internal residual stresses. Based on this concept it is shown that the AWG of different diameters embedded within the same resin part of uniform internal stress distribution, the AWG wave velocities should vary in relation to the square root of the AWG diameter. Experimental results using AWG of 5, 10, 16, 20, 40 and 62 mil diameter Nichrome embedded within Shell 815 clear resin with optically measured uniform strain, demonstrate a direct relationship between AWG velocities and the square root of the AWG diameter. Consequently, it is reasoned that for a part with several embedded AWG, each of the same diameter, then differences in the AWG velocities would yield information on differences in the residual strain and moduli within the part.

  8. Plasma sprayed hydroxyapatite coatings on titanium substrates. Part 1: Mechanical properties and residual stress levels.

    PubMed

    Tsui, Y C; Doyle, C; Clyne, T W

    1998-11-01

    Hydroxyapatite (HA) coatings have been sprayed on to substrates of Ti-6Al-4V, using a range of input power levels and plasma gas mixtures. Coatings have also been produced on substrates of mild steel and tungsten, in order to explore certain aspects of the mechanical behaviour of HA without the complication of yielding or creep in the substrate. Studies have been made of the phase constitution, porosity, degree of crystallinity, OH ion content, microstructure and surface roughness of the HA coatings. The Young's moduli in tension and in compression were evaluated by the cantilever beam bend test using a tungsten/HA composite beam. The flexural Young's modulus was determined using a free-standing deposit under the same test. Adhesion was characterised using the single-edge notch-bend test; this is considered superior to the tensile bond strength test in common use. Measured interfacial fracture energies were of the order 1-10 J m(-2). Stress levels were investigated using specimen curvature measurements in conjunction with a numerical process model. The quenching stress for HA was measured to be about 10-25 MPa and the residual stress level in HA coatings at room temperature are predicted to lie in the approximate range of 20-40 MPa (tensile). These residual stresses could be reduced in magnitude by maintaining the substrate at a low temperature (possibly below room temperature) during spraying and it may be worthwhile to explore this. Ideally, the HA coating should have low porosity, high cohesive strength, good adhesion to the substrate, a high degree of crystallinity and high chemical purity and phase stability. In practice, such combinations are rather difficult to achieve by just varying the spraying parameters.

  9. Automation of a neutron diffractometer for analysis of residual stress inside complex engineering components

    NASA Astrophysics Data System (ADS)

    Ganguly, S.; James, J. A.; Fitzpatrick, M. E.; Tanguy, A.

    2010-06-01

    Residual stress measurement using neutron diffraction is becoming an increasingly important tool in engineering stress analysis. To this effect, a new generation of dedicated engineering strain instruments are being built at neutron sources, offering considerable improvements in both counting time and spatial resolution. Alongside these improvements, measurements in complex geometry prototype components are increasingly in demand. As a result, there is a strong drive towards integrated sample positioning systems that allow for simplified setup and operating of experiments on components with complex geometries. The present study details work carried out at the ENGIN-X instrument at the UK’s ISIS pulsed neutron source, on measurements in a prototype metal matrix composite (MMC) aircraft wheel, forged from a billet produced through a powder-metallurgy route. The measurement was designed to obtain the macrostress and misfit stresses developed in the matrix and in the reinforcement phase in the wheel during fabrication. The study also demonstrates the use of the SScanSS software for experimental design and implementation, which was developed to complement the advances in the instrumentation of new strain mapping diffractometers. SScanSS simplifies the precise spatial location of the measuring gauge volume inside such complex components.

  10. Crack prediction in EB-PVD thermal barrier coatings based on the simulation of residual stresses

    NASA Astrophysics Data System (ADS)

    Chen, J. W.; Zhao, Y.; Liu, S.; Zhang, Z. Z.; Ma, J.

    2016-07-01

    Thermal barrier coatings systems (TBCs) are widely used in the field of aerospace. The durability and insulating ability of TBCs are highly dependent on the residual stresses of top coatings, thus the investigation of the residual stresses is helpful to understand the failure mechanisms of TBCs. The simulation of residual stresses evolution in electron beam physical vapor deposition (EB-PVD) TBCs is described in this work. The interface morphology of TBCs subjected to cyclic heating and cooling is observed using scanning electron microscope (SEM). An interface model of TBCs is established based on thermal elastic-plastic finite method. Residual stress distributions in TBCs are obtained to reflect the influence of interfacial roughness. Both experimental and simulation results show that it is feasible to predict the crack location by stress analysis, which is crucial to failure prediction.

  11. Roller Burnishing - A Cold Working Tool to Reduce Weld Induced Residual Stress

    SciTech Connect

    John Martin

    2002-02-19

    The possibility of stress corrosion cracking (SCC) in regions of tensile residual stress introduced by weld deposited material has been a concern where environmental effects can reduce component life. Roller burnishing, a form of mechanical cold-working, has been considered as a means of providing for residual stress state improvements. This paper provides a computational evaluation of the roller burnishing process to address the permanent deformation needed to introduce a desirable residual stress state. The analysis uses a series of incrementally applied pressure loadings and finite element methodology to simulate the behavior of a roller burnishing tool. Various magnitudes of applied pressure loadings coupled with different size plates and boundary conditions are examined to assess the degree and depth of the residual compressive stress state after cold working. Both kinematic and isotropic hardening laws are evaluated.

  12. Enhancement of residual stress by electromagnetic fluctuations: A quasi-linear study

    NASA Astrophysics Data System (ADS)

    Kaang, Helen H.; Jhang, Hogun; Singh, R.; Kim, Juhyung; Kim, S. S.

    2016-05-01

    A study is conducted on the impact of electromagnetic (EM) fluctuations on residual Reynolds stress in the context of the quasi-linear theory. We employ a fluid formulation describing EM ion temperature gradient turbulence. Analyses show that finite plasma β (=plasma thermal energy/magnetic energy) significantly increases the residual stress, potentially leading to the strong enhancement of flow generation in high β plasmas. We identify that this strong increase of residual stress originates from the reinforcement of radial ⟨ k ∥ ⟩ (=spectrally averaged parallel wavenumber) asymmetry due to the deformation of eigenfunctions near a rational surface.

  13. Research on the residual stress of glass ceramic based on rotary ultrasonic drilling

    NASA Astrophysics Data System (ADS)

    Sun, Lipeng; Jin, Yuzhu; Chen, Jianhua

    2016-10-01

    In the process of machining, the glass ceramic is easy to crack and damage, etc. And the residual stress in the machined surface may cause the crack to different extent in the later stage. Some may even affect the performance of the product. The residual stress of rotary ultrasonic drilling and mechanical processing is compared in different machining parameters (spindle speed, feed rate). The effects of processing parameters and methods are researched, in order to reduce the residual stress in the mechanical processing of glass ceramic, and provide guidance for the actual processing.

  14. Measurement of Residual Flexibility for Substructures Having Prominent Flexible Interfaces

    NASA Technical Reports Server (NTRS)

    Tinker, Michael L.; Bookout, Paul S.

    1994-01-01

    Verification of a dynamic model of a constrained structure requires a modal survey test of the physical structure and subsequent modification of the model to obtain the best agreement possible with test data. Constrained-boundary or fixed-base testing has historically been the most common approach for verifying constrained mathematical models, since the boundary conditions of the test article are designed to match the actual constraints in service. However, there are difficulties involved with fixed-base testing, in some cases making the approach impractical. It is not possible to conduct a truly fixed-base test due to coupling between the test article and the fixture. In addition, it is often difficult to accurately simulate the actual boundary constraints, and the cost of designing and constructing the fixture may be prohibitive. For use when fixed-base testing proves impractical or undesirable, alternate free-boundary test methods have been investigated, including the residual flexibility technique. The residual flexibility approach has been treated analytically in considerable detail and has had limited frequency response measurements for the method. This concern is well-justified for a number of reasons. First, residual flexibilities are very small numbers, typically on the order of 1.0E-6 in/lb for translational diagonal terms, and orders of magnitude smaller for off-diagonal values. This poses difficulty in obtaining accurate and noise-free measurements, especially for points removed from the excitation source. A second difficulty encountered in residual measurements lies in obtaining a clean residual function in the process of subtracting synthesized modal data from a measured response function. Inaccuracies occur since modes are not subtracted exactly, but only to the accuracy of the curve fits for each mode; these errors are compounded with increasing distance from the excitation point. In this paper, the residual flexibility method is applied to a simple

  15. Finite element analysis of residual stress field induced by laser shock peening

    NASA Astrophysics Data System (ADS)

    Nam, Taeksun

    The finite element method is applied to analyze the laser shock peening process (LSP) for thick parts (considered as a semi-infinite half space) and thin parts (finite thickness domain). The technology of LSP is used to enhance mechanical properties such as fatigue life, fretting fatigue life, resistance to stress corrosion cracking and surface hardness. These enhanced material properties are directly related to the magnitude and distribution of the plastic strain and associated residual stresses due to shockwaves induced by LSP. To reduce the process development cost and time, the prediction of residual stress field is very useful to provide a base design guideline for selecting appropriate LSP conditions for evaluation. An axisymmetric Finite Element Analysis (FEA) code, named SHOCKWAVE, is developed in order to complement shortcomings of applying commercial FEA codes at extremely high strain rates (as high as 104 -106/sec). The rate dependent plasticity theory is applied along with the small strain assumption. The solution process consists of an explicit dynamic loading analysis for shock loading stage and a static unloading analysis (implicit) to determine the equilibrium state for the residual stress and plastic strain fields. Some of the highlights explored in this investigation entail: (i) overstress power law models for the rate dependence, (ii) various hardening models, (iii) a second-order accurate implicit algorithm for the plastic consistency condition, (iv) an adaptively expanding domain scheme to trace the stress-free boundary condition in a simple way, (v) a special uniform meshing scheme to avoid the usual assembly process and repeated calculations for the stiffness matrix, (vi) mesh sensitivity study, (vii) comparisons with measured data provided and supported by the LSP Technologies, Inc. The dynamic behavior of Ti-6Al-4V at high strain rates can be investigated by using the split torsional Hopkinson bar experiment and by a longitudinal shock

  16. Residual Stress Relaxation and Stiffness-Confinement Effects in Polymer Films: Characterization by Non-Contact Ellipsometry and Fluorescence Techniques

    NASA Astrophysics Data System (ADS)

    Askar, Shadid; Torkelson, John

    2015-03-01

    The relaxation of residual stresses in spin-coated polymer films is characterized using two optical techniques: ellipsometry and fluorescence. Both techniques show that residual stresses relax over hours at several tens of degrees above the film glass transition temperature (Tg). Ellipsometry shows that thickness can increase or decrease during residual stress relaxation depending on thermal history of the film. However, the presence or relaxation of stresses has no measurable effect on Tg as measured by ellipsometry. We have adapted the well-known sensitivity of the pyrene dye fluorescence spectral shape to local environment polarity in order to characterize stress relaxation and to monitor stiffness-confinement effects. The spectral shape of the pyrene fluorescence spectrum shows similar stress relaxation regardless of whether relaxation is accompanied by increases or decreases in film thickness. Fluorescence also indicates that single-layer polystyrene films supported on silica stiffen with decreasing nanoscale thickness. For the first time, stiffness gradients as a function of distance from interfaces are demonstrated using pyrene label fluorescence in conjunction with multilayer films.

  17. Birefringence and residual stress induced by CO2 laser mitigation of damage growth in fused silica

    NASA Astrophysics Data System (ADS)

    Gallais, L.; Cormont, P.; Rullier, J. L.

    2009-10-01

    We investigate the residual stress field created near mitigated sites and its influence on the efficiency on the CO2 laser mitigation of damage growth process. A numerical model of CO2 laser interaction with fused silica is developed that take into account laser energy absorption, heat transfer, thermally-induced stress and birefringence. Specific photoelastic methods are developed to characterize the residual stress near mitigated sites in fused silica samples. The stress distribution and quantitative values of stress levels are obtained for sites treated with the CO2 laser in various conditions of energy deposition (beam size, pulse duration, incident power). The results obtained also show that the presence of birefringence/residual stress around the mitigated sites has a critical effect on their laser damage resistance.

  18. Residual stress analysis of an aircraft landing gear part using neutron diffraction

    NASA Astrophysics Data System (ADS)

    Shin, Eunjoo; Seong, Baek Seok; Sim, Cheul Muu

    2013-07-01

    The residual stress of a landing gear part of a fighter jet that has a frequent practice of takeoff and landing was evaluated for the safety. The sample was a cylindrical steel bar with a 22.2 mm diameter and 55 mm length used to fix the main landing gear to the aircraft body. For a deep measurement up to 6 mm, we used a neutron beam. From the measurements, the tensile and compressive strain in the axial direction were observed around one side of the pin hole which was across the steel bar vertically with an 8 mm diameter. The strain distribution along the length of the bar presented a similar tendency through the thickness and a larger value on the surface. The maximum value of the residual stress around the pin hole was about 100 MPa. However, there was no strain on the opposite side of the pin hole. From the results, it may be surmised that the steel bar received a steady force in one direction around the pin hole, however the force was weak and affected a small limited area and thus not influence on the steel bar on the whole.

  19. On residual stresses and homeostasis: an elastic theory of functional adaptation in living matter

    NASA Astrophysics Data System (ADS)

    Ciarletta, P.; Destrade, M.; Gower, A. L.

    2016-04-01

    Living matter can functionally adapt to external physical factors by developing internal tensions, easily revealed by cutting experiments. Nonetheless, residual stresses intrinsically have a complex spatial distribution, and destructive techniques cannot be used to identify a natural stress-free configuration. This work proposes a novel elastic theory of pre-stressed materials. Imposing physical compatibility and symmetry arguments, we define a new class of free energies explicitly depending on the internal stresses. This theory is finally applied to the study of arterial remodelling, proving its potential for the non-destructive determination of the residual tensions within biological materials.

  20. On residual stresses and homeostasis: an elastic theory of functional adaptation in living matter

    PubMed Central

    Ciarletta, P.; Destrade, M.; Gower, A. L.

    2016-01-01

    Living matter can functionally adapt to external physical factors by developing internal tensions, easily revealed by cutting experiments. Nonetheless, residual stresses intrinsically have a complex spatial distribution, and destructive techniques cannot be used to identify a natural stress-free configuration. This work proposes a novel elastic theory of pre-stressed materials. Imposing physical compatibility and symmetry arguments, we define a new class of free energies explicitly depending on the internal stresses. This theory is finally applied to the study of arterial remodelling, proving its potential for the non-destructive determination of the residual tensions within biological materials. PMID:27113413

  1. Factors Influencing Residual Stresses in Yttria Stabilized Zirconia Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    McGrann, Roy T. R.; Rybicki, Edmund F.; Shadley, John R.; Brindley, William J.

    1997-01-01

    To improve gas turbine and diesel engine performance using thermal barrier coatings (TBC's) requires an understanding of the factors that influence the in-service behavior of thermal barrier coatings. One of the many factors related to coating performance is the state of stress in the coating. The total stress state is composed of the stresses due to the in-service loading history and the residual stresses. Residual stresses have been shown to affect TBC life, the bond strength of thermal spray coatings, and the fatigue life of tungsten carbide coatings. Residual stresses are first introduced in TBC's by the spraying process due to elevated temperatures during processing and the difference in coefficients of thermal expansion of the top coat, bond coat, and substrate. Later, the residual stresses can be changed by the in-service temperature history due to a number of time and temperature dependent mechanisms, such as oxidation, creep, and sintering. Silica content has also been shown to affect sintering and the cyclic life of thermal barrier coatings. Thus, it is important to understand how the spraying process, the in-service thermal cycles, and the silica content can create and alter residual stresses in thermal barrier coatings.

  2. Effect of Plastic Pre-straining on Residual Stress and Composition Profiles in Low-Temperature Surface-Hardened Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Bottoli, Federico; Christiansen, Thomas L.; Winther, Grethe; Somers, Marcel A. J.

    2016-08-01

    The present work deals with the evaluation of the residual stress profiles in expanded austenite by applying grazing incidence X-ray diffraction (GI-XRD) combined with successive sublayer removal. Annealed and deformed ( ɛ eq=0.5) samples of stable stainless steel EN 1.4369 were nitrided or nitrocarburized. The residual stress profiles resulting from the thermochemical low-temperature surface treatment were measured. The results indicate high-residual compressive stresses of several GPa's in the nitrided region, while lower-compressive stresses are produced in the carburized case. Plastic deformation in the steel prior to thermochemical treatment has a hardly measurable influence on the nitrogen-rich zone, while it has a measurable effect on the stresses and depth of the carbon-rich zone.

  3. Measurement of residual strains in boron-epoxy and glass-epoxy laminates

    NASA Technical Reports Server (NTRS)

    Daniel, I. M.; Liber, T.; Chamis, C. C.

    1975-01-01

    Embedded-strain-gage techniques were developed and used for measuring strains in composite angle-ply laminates during curing and thermal cycling. The specimens were 2.54 by 22.9 cm eight-ply boron-epoxy and S-glass-epoxy laminates. Unidirectional specimens were used for control purposes. Strain readings were corrected for the purely thermal output of the gages obtained from an instrument quartz reference specimen. The strains measured during the cooling part of the curing cycle were in agreement with those recorded during subsequent thermal cycling, indicating that residual stresses induced during curing are primarily caused by differential thermal expansions of the various plies. Restraint strains were computed for the 0-deg and 45-deg plies of the angle-ply laminates tested, and the residual stresses obtained using the anisotropic constitutive relations and taking into account the temperature dependence of stiffnesses and strains.

  4. Solvent residue content measured by light scattering technique

    NASA Technical Reports Server (NTRS)

    Salkowski, M. J.; Werle, D. K.

    1966-01-01

    Photometric analyzer measures NVR /nonvolatile residue/ in trichloroethylene and other organic solvents. The analyzer converts the liquid solvent to aerosol and passes it between an optically focused light beam and a photodetector that is connected to standard amplifying and readout equipment.

  5. PESTICIDE SURFACE RESIDUE MEASUREMENTS BY A PRESS SAMPLER

    EPA Science Inventory

    Pesticides on household surfaces are a source of exposure to children. Accurate measurements of residues on surfaces are needed to determine amounts available for transfer to foods and other objects handled or eaten by a child. Wiping the surface with a solvent has been the acc...

  6. Residual Stress Development in Explosive-Bonded Bi-Metal Composite Materials

    DTIC Science & Technology

    2014-03-01

    responsible for the residual stress diffractometer at the OPAL research reactor, since joining ANSTO in 2006. His expertise covers neutron diffraction...neutron research facilities JINR (pulsed reactor IBR-2), GKSS (neutron facility FRG-1), NIST (research reactor NBSR) and ANSTO ( OPAL research reactor...experiments were then carried out at the residual stress diffractometer Kowari at OPAL research reactor at Australian Nuclear Science and Technology

  7. Creation Of The Residual Stress By Influence Of Wear Of Cutting Tool And Their Analysis

    NASA Astrophysics Data System (ADS)

    Kordík, Marek; Čilliková, Mária; Mrazik, Jozef; Martinček, Juraj; Janota, Miroslav; Nicielnik, Henryk

    2015-12-01

    The aim of this paper is analysis of turned bearing ring made of material 14109 (DIN 100Cr6) without heat treatment. For the analysis a mechanical destructive method was chosen. Analysis focused on existence and character of residual stresses after turning operation of bearing ring by tool with different level of wear. The experiment reveals the relationships between residual stress creation and cutting tool wear.

  8. Assessment of Residual Stresses in 3013 Inner and Outer Containers and Teardrop Samples

    SciTech Connect

    Stroud, Mary Ann; Prime, Michael Bruce; Veirs, Douglas Kirk; Berg, John M.; Clausen, Bjorn; Worl, Laura Ann; DeWald, Adrian T.

    2015-12-08

    This report is an assessment performed by LANL that examines packaging for plutonium-bearing materials and the resilience of its design. This report discusses residual stresses in the 3013 outer, the SRS/Hanford and RFETS/LLNL inner containers, and teardrop samples used in studies to assess the potential for SCC in 3013 containers. Residual tensile stresses in the heat affected zones of the closure welds are of particular concern.

  9. Influence and Modeling of Residual Stresses in Thick Walled Pressure Vessels with Through Holes

    DTIC Science & Technology

    2012-02-28

    Technical Report ARWSB-TR-12003 INFLUENCE AND MODELING OF RESIDUAL STRESSES IN THICK WALLED PRESSURE VESSELS WITH...DATE (DD-MM-YYYY) 28/02/2012 2. REPORT TYPE Technical Report 3. DATES COVERED (From - To) 4. TITLE AND SUBTITLE Influence and Modeling of...Residual Stresses in Thick Walled Pressure Vessels with Through Holes 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT

  10. Influence of Material Model on Prediction Accuracy of Welding Residual Stress in an Austenitic Stainless Steel Multi-pass Butt-Welded Joint

    NASA Astrophysics Data System (ADS)

    Deng, Dean; Zhang, Chaohua; Pu, Xiaowei; Liang, Wei

    2017-03-01

    Both experimental method and numerical simulation technology were employed to investigate welding residual stress distribution in a SUS304 steel multi-pass butt-welded joint in the current study. The main objective is to clarify the influence of strain hardening model and the yield strength of weld metal on prediction accuracy of welding residual stress. In the experiment, a SUS304 steel butt-welded joint with 17 passes was fabricated, and the welding residual stresses on both the upper and bottom surfaces of the middle cross section were measured. Meanwhile, based on ABAQUS Code, an advanced computational approach considering different plastic models as well as annealing effect was developed to simulate welding residual stress. In the simulations, the perfect plastic model, the isotropic strain hardening model, the kinematic strain hardening model and the mixed isotropic-kinematic strain hardening model were employed to calculate the welding residual stress distributions in the multi-pass butt-welded joint. In all plastic models with the consideration of strain hardening, the annealing effect was also taken into account. In addition, the influence of the yield strength of weld metal on the simulation result of residual stress was also investigated numerically. The conclusions drawn by this work will be helpful in predicting welding residual stresses of austenitic stainless steel welded structures used in nuclear power plants.

  11. Verification of residual stresses in flash-butt-weld rails using neutron diffraction

    NASA Astrophysics Data System (ADS)

    Tawfik, David; Kirstein, Oliver; Mutton, Peter John; Chiu, Wing Kong

    2006-11-01

    Residual stresses developed during flash-butt welding may play a crucial role in prolonging the fatigue life of the welded tracks under service loading conditions. The finished welds typically exhibit high levels of tensile residual stresses in the web region of the weld. Moreover, the surface condition of the web may contain shear drag or other defects resulting from the shearing process which may lead to the initiation and propagation of fatigue cracks in a horizontal split web failure mode under high axle loads. However, a comprehensive understanding into the residual stress behaviour throughout the complex weld geometry remains unclear and is considered necessary to establish the correct localised post-weld heat treatment modifications intended to lower tensile residual stresses. This investigation used the neutron diffraction technique to analyse residual stresses in an AS60 flash-butt-welded rail cooled under normal operating conditions. The findings will ultimately contribute to developing modifications to the flash-butt-welding procedure to lower tensile residual stresses which may then improve rail performance under high axle load.

  12. Infrared Spectroscopy of Explosives Residues: Measurement Techniques and Spectral Analysis

    SciTech Connect

    Phillips, Mark C.; Bernacki, Bruce E.

    2015-03-11

    Infrared laser spectroscopy of explosives is a promising technique for standoff and non-contact detection applications. However, the interpretation of spectra obtained in typical standoff measurement configurations presents numerous challenges. Understanding the variability in observed spectra from explosives residues and particles is crucial for design and implementation of detection algorithms with high detection confidence and low false alarm probability. We discuss a series of infrared spectroscopic techniques applied toward measuring and interpreting the reflectance spectra obtained from explosives particles and residues. These techniques utilize the high spectral radiance, broad tuning range, rapid wavelength tuning, high scan reproducibility, and low noise of an external cavity quantum cascade laser (ECQCL) system developed at Pacific Northwest National Laboratory. The ECQCL source permits measurements in configurations which would be either impractical or overly time-consuming with broadband, incoherent infrared sources, and enables a combination of rapid measurement speed and high detection sensitivity. The spectroscopic methods employed include standoff hyperspectral reflectance imaging, quantitative measurements of diffuse reflectance spectra, reflection-absorption infrared spectroscopy, microscopic imaging and spectroscopy, and nano-scale imaging and spectroscopy. Measurements of explosives particles and residues reveal important factors affecting observed reflectance spectra, including measurement geometry, substrate on which the explosives are deposited, and morphological effects such as particle shape, size, orientation, and crystal structure.

  13. INTERFACE RESIDUAL STRESSES IN DENTAL ZIRCONIA USING LAUE MICRO-DIFFRACTION

    SciTech Connect

    Bale, H. A.; Tamura, N.; Coelho, P.G.; Hanan, J. C.

    2009-01-01

    Due to their aesthetic value and high compressive strength, dentists have recently employed ceramics for restoration materials. Among the ceramic materials, zirconia provides high toughness and crack resistant characteristics. Residual stresses develop in processing due to factors including grain anisotropy and thermal coefficient mismatch. In the present study, polychromatic X-ray (Laue) micro-diffraction provided grain orientation and residual stresses on a clinically relevant zirconia model ceramic disk. A 0.5 mm x 0.024 mm region on zirconia was examined on a 500 nm scale for residual stresses using a focused poly-chromatic synchrotron X-ray beam. Large stresses ranging from - to + 1GPa were observed at some grains. On average, the method suggests a relatively small compressive stress at the surface between 47 and 75 MPa depending on direction.

  14. Mode shape identification using residues of measured offshore structure data

    NASA Astrophysics Data System (ADS)

    Wang, Chao; Liu, Fushun; Lu, Hongchao

    2017-04-01

    Compared to traditional mode shape identification methods such as eigensystem realization algorithm (ERA), this article proposes a mode shape identification method based on estimated residues of measured data and the theoretical relationship between the estimated residues and the mode shapes from the state space model is obtained by defining a coefficient matrix. A mass-spring model with five degrees of freedom (DOFs) is utilized to demonstrate the approach. The numerical results indicate that the estimated residues are the mode shapes of structures, but with a coefficient matrix to maintain consistency with the mode shapes from the ERA. Using MATLAB a complicated numerical jacket platform is built to further study the proposed method. The results show that mode shapes consistent with those from the ERA could be obtained by taking the defined coefficient matrix into account, which is also demonstrated by a physical beam model that was built at Ocean University of China.

  15. Residual stress in Ta2O5-SiO2 composite thin-film rugate filters prepared by radio frequency ion-beam sputtering.

    PubMed

    Tang, Chien-Jen; Jaing, Cheng-Chung; Lee, Kuan-Shiang; Lee, Cheng-Chung

    2008-05-01

    Ta-Si oxide composite thin-film rugate filters were prepared by radio frequency ion-beam sputtering and their residual stress and substrate deflections were measured. The residual stress and substrate deflection of these composite film rugate filters were less than that of notch filters made from a series of discrete quarter-wave layers with alternate high and low indices because of the smooth modulation of composition and no interface structure of the rugate filter.

  16. Residual stress and Raman spectra of laser deposited highly-tetrahedral-coordinated-amorphous-carbon films

    SciTech Connect

    Friedmann, T.A.; Siegal, M.P.; Tallant, D.R.; Simpson, R.L.; Dominguez, F.

    1994-05-01

    We are studying carbon thin films by using a pulsed excimer laser to ablate pyrolytic graphite targets to form highly tetrahedral coordinated amorphous carbon ({alpha}t-C) films. These films have been grown on room temperature p-type Si (100) substrates without the intentional incorporation of hydrogen. In order to understand and optimize the growth of {alpha}t-C films, parametric studies of the growth parameters have been performed. We have also introduced various background gases (H{sub 2}, N{sub 2} and Ar) and varied the background gas pressure during deposition. The residual compressive stress levels in the films have been measured and correlated to changes in the Raman spectra of the {alpha}t-C band near 1565 cm{sup {minus}1}. The residual compressive stress falls with gas pressure, indicating a decreasing atomic sp{sup 3}-bonded carbon fraction. We find that reactive gases such as hydrogen and nitrogen significantly alter the Raman spectra at higher pressures. These effects are due to a combination of chemical incorporation of nitrogen and hydrogen into the film as well as collisional cooling of the ablation plume. In contrast, films grown in non-reactive Ar background gases show much less dramatic changes in the Raman spectra at similar pressures.

  17. Effect of Laser Shock Peening on surface properties and residual stress of Al6061-T6

    NASA Astrophysics Data System (ADS)

    Salimianrizi, A.; Foroozmehr, E.; Badrossamay, M.; Farrokhpour, H.

    2016-02-01

    The purpose of this study is to investigate the effects of Laser Shock Peening (LSP) on Al 6061-T6. The confined LSP regime using Nd: YAG laser with 1200 mJ of energy per pulse and 8 ns of pulse width were applied. The treated specimens were evaluated by means of surface integrity with optical microscopy, scanning electron microscope, microhardness, surface roughness and induced residual stress using an X-ray diffraction method. Results showed that by the use of LSP, compressive residual stress could effectively be induced on the surface of treated material. It was also revealed that the hardened depth of the material, up to a maximum depth of 1875 μm, could be achieved due to work hardening and grain refinement. In addition, surface roughness measurements showed that the LSP could deteriorate surface quality depending on the LSP parameters. The influences of beam overlap rates, number of laser shots and scanning pattern on microhardness as well as surface roughness are discussed.

  18. Effects of interface edge configuration on residual stress in the bonded structures for a divertor application

    NASA Astrophysics Data System (ADS)

    Kitamura, K.; Nagata, K.; Shibui, M.; Tachikawa, N.; Araki, M.

    1998-10-01

    Residual stresses in the interface region, that developed at the cool down during the brazing, were evaluated for several bonded structures to assess the mechanical strength of the bonded interface, using thermoelasto-plastic stress analysis. Normal stress components of the residual stresses around the interface edge of graphite-copper (C-Cu) bonded structures were compared for three types of bonded features such as flat-type, monoblock-type and saddle-type. The saddle-type structure was found to be favorable for its relatively low residual stress, easy fabrication accuracy on bonded interface and armor replacement. Residual stresses around the interface edge in three armor materials/copper bonded structures for a divertor plate were also examined for the C-Cu, tungsten-copper (W-Cu) and molybdenum alloy-copper (TZM-Cu), varying the interface wedge angle from 45° to 135°. An optimal bonded configuration for the least value of residual stress was found to have a wedge angle of 45° for the C-Cu, and 135° for both the W-Cu and TZM-Cu bonded ones.

  19. Analysis of Residual Stresses in Laser-Shock-Peened and Shot-Peened Marine Steel Welds

    NASA Astrophysics Data System (ADS)

    Ahmad, Bilal; Fitzpatrick, Michael E.

    2017-02-01

    Laser peening is now the preferred method of surface treatment in many applications. The magnitude and depth of the compressive residual stress induced by laser peening can be influenced strongly by the number of peen layers (the number of laser hits at each point) and by processing conditions including the use of a protective ablative layer. In this study, residual stresses have been characterized in laser and shot-peened marine butt welds with a particular focus at the fatigue crack initiation location at the weld toe. X-ray diffraction, synchrotron X-ray diffraction, incremental center-hole drilling, and the contour method were used for determination of residual stress. Results showed that the use of ablative tape increased the surface compressive stress, and the depth of compressive stress increased with an increase in number of peening layers. A key result is that variation of residual stress profile across laser peen spots was seen, and the residual stress magnitude varies between the center and edges of the spots.

  20. Modeling of Residual Stresses and Property Distributions in Friction Stir Welds of Aluminum Alloy 6061-T6

    SciTech Connect

    Feng, Zhili; David, Stan A; Wang, Xun-Li; Sklad, Philip S

    2007-01-01

    An integrated thermal-metallurgical-mechanical model is used to analyze and provide insights into the formation of the residual stress and the changes in microstructure and property of Al6061-T6 friction stir welds. The simulations were conducted by means of a three-dimensional finite element model that accounts for the phenomena of frictional heating, weld microstructure and strength changes due to dissolution and reprecipitation of the hardening precipitate particles, and the mechanical workpiece/tool contact during the friction stir welding (FSW) process. The model predictions were confirmed by experimental measurement data from previous studies. For the friction stir welds investigated, it was found that the residual stress distribution is strongly dependent on the welding process parameters and the degree of material softening caused by welding. The recovery of material strength from natural aging does not increase the residual stress in the weld. The failure of friction stir weld under tensile load is controlled by the combination of the reduction in strength and the residual stresses in the heat affected zone (HAZ).

  1. Effect of injection-molding-induced residual stress on microchannel deformation irregularity during thermal bonding

    NASA Astrophysics Data System (ADS)

    Yu, H.; Tor, S. B.; Loh, N. H.; Asundi, A. K.

    2013-01-01

    Micro injection molding offers a promising approach to rapidly produce thermoplastic microfluidic substrates in large volumes. Many research works have been focused on the replication fidelity of microstructures by injection molding. However, there has not been any investigation on the effect of molded-in residual stress on microchannel deformation during the subsequent thermal bonding process. These effects could be important, because the residual stress developed due to anisotropic polymer flow orientation and inhomogeneous cooling may lead to abnormal microchannel distortion. In the direct thermal bonding process, asymmetric cross-sectional distortion was observed in well-formed microchannels aligned perpendicular to the polymer melt injection direction. This asymmetric distortion is attributed to the residual stress introduced into the substrates during molding, particularly in the surface region where microchannels are molded. Design of experiment on injection molding was carried out to reduce the residual stress in order to achieve the lowest microchannel deformation irregularity, which is a new term defined in this study. The direct thermal bonding was utilized as a feasible non-destructive indirectly quantitative method to evaluate the effect of residual stress around microchannel regarding deformation irregularity. The dominant molding parameters with positive effects were found to be melt temperature, mold temperature as well as cooling time after packing. The presence of the residual stress was also demonstrated through photoelastic stress analysis in terms of phase retardation. With improved molding condition, the absolute retardation difference around microchannels aligned parallel and perpendicular to the molding direction could be tuned to the same level, which indicates that the molded-in residual stresses have been moderated.

  2. The Measurement of Crack Tip Stresses by X-Ray Diffraction

    DTIC Science & Technology

    1978-03-01

    steel using a semi-automatic x-ray diffraction technique. Crack tip residual stresses were measured in the unloaded condition and crack tip "applied...36 10 X-Ray Diffraction Peak for 1020 Steel ....... .. 38 11 Constant Amplitude Crack Growth Rate Behavior . . . 39 12 X-Ray...investigation, crack tip stresses were measured in specimens of 1020 and 1045 steel using a semi- automatic x-ray diffraction technique. Crack tip residual

  3. Residual stress relaxation and fatigue behavior of an induction hardened microalloyed steel

    NASA Astrophysics Data System (ADS)

    Rivas, Ana Luisa Rivas De

    The thermal and mechanical relaxation of compressive residual stresses during tempering and cyclic loading of an induction hardened vanadium microalloyed steel has been evaluated. A microstructural analysis was also carried out on the microalloyed steel to correlate the residual stress relaxation behavior with microstructural characteristics of the material. Vanadium carbide particle size and distribution were analyzed as well as how these characteristics are affected by the application of normalizing and induction hardening heat treatments. To determine the effect of vanadium carbide particles on the residual stress relaxation response of the microalloyed steel a parallel study was conducted on a 1530 steel which is similar in chemistry to the microalloyed steel, but without the vanadium. The thermal relaxation of compressive residual stresses due to tempering for 2 hours after induction hardening was evaluated for a range of tempering temperatures from 177sp° C\\ (350sp° F) to 579sp° C\\ (1075sp° F). Mechanical residual stress relaxation was evaluated by subjecting specimens to cyclic loading conditions. For this part of the work a special type of specimen was designed. The specimen had an overall C-shape with a T-shaped cross section. This specimen geometry generates higher levels of stresses in the induction hardened outer layer than in the soft core material along the inner layer of the C-shaped geometry. The compressive residual stresses were generated by the phase transformation that occurs during hardening heat treatments and also by mechanical means. Additional compressive stresses were put into the outer surface region of the hardened C-shaped specimens by pre-straining them plastically through the application of compressive loads. Fine vanadium carbide precipitates were observed in the microalloyed steel in the as-forged condition. The application of a normalizing and induction hardening heat treatments caused coarsening of the vanadium carbide

  4. Use of the Contour Method to Determine Autofrettage Residual Stresses: A Proposed Experimental Procedure

    DTIC Science & Technology

    2013-05-01

    determination of residual stresses in a long section of swage -autofrettaged gun tube by employing the relatively new contour method (CM). The CM...stresses, swage -autofrettage, contour method (CM), electric discharge machining (EDM), gun tube, and cutting, 16. SECURITY CLASSIFICATION OF: 17...4 Experimental Evidence Relating to Swage Autofrettage

  5. Effects of Cryogenic Treatment on the Residual Stress and Mechanical Properties of an Aerospace Aluminum Alloy

    NASA Technical Reports Server (NTRS)

    Chen, Po; Malone, Tina; Bod, Robert; Torres, Pablo

    2000-01-01

    Investigators at Marshall Space Flight Center (MSFC) are studying the potential benefits of cryogenic treatment for aerospace Aluminum (Al) alloys. This paper reports the effects of cryogenic treatment on residual stress, tensile strength, hardness, fatigue life, and stress corrosion cracking (SCC) resistance.

  6. Effects of Cryogenic Treatment on the Residual Stress and Mechanical Properties of an Aerospace Aluminum Alloy

    NASA Technical Reports Server (NTRS)

    Chen, P.; Malone, T.; Bond, R.; Torres, P.

    2001-01-01

    Investigators at Marshall Space Flight Center (MSFC) are studying the potential benefits of cryogenic treatment for aerospace Aluminum (Al) alloys. This paper reports the effects of cryogenic treatment on residual stress, tensile strength, hardness, fatigue life, and stress corrosion cracking (SCC) resistance.

  7. Properties of the Residual Stress of the Temporally Filtered Navier-Stokes Equations

    NASA Technical Reports Server (NTRS)

    Pruett, C. D.; Gatski, T. B.; Grosch, C. E.; Thacker, W. D.

    2002-01-01

    The development of a unifying framework among direct numerical simulations, large-eddy simulations, and statistically averaged formulations of the Navier-Stokes equations, is of current interest. Toward that goal, the properties of the residual (subgrid-scale) stress of the temporally filtered Navier-Stokes equations are carefully examined. Causal time-domain filters, parameterized by a temporal filter width 0 less than Delta less than infinity, are considered. For several reasons, the differential forms of such filters are preferred to their corresponding integral forms; among these, storage requirements for differential forms are typically much less than for integral forms and, for some filters, are independent of Delta. The behavior of the residual stress in the limits of both vanishing and in infinite filter widths is examined. It is shown analytically that, in the limit Delta to 0, the residual stress vanishes, in which case the Navier-Stokes equations are recovered from the temporally filtered equations. Alternately, in the limit Delta to infinity, the residual stress is equivalent to the long-time averaged stress, and the Reynolds-averaged Navier-Stokes equations are recovered from the temporally filtered equations. The predicted behavior at the asymptotic limits of filter width is further validated by numerical simulations of the temporally filtered forced, viscous Burger's equation. Finally, finite filter widths are also considered, and a priori analyses of temporal similarity and temporal approximate deconvolution models of the residual stress are conducted.

  8. Tensile Residual Stress Mitigation Using Low Temperature Phase Transformation Filler Wire in Welded Armor Plates

    SciTech Connect

    Feng, Zhili; Bunn, Jeffrey R; Tzelepis, Demetrios A; Payzant, E Andrew; Yu, Xinghua

    2016-01-01

    Hydrogen induced cracking (HIC) has been a persistent issue in welding of high-strength steels. Mitigating residual stresses is one of the most efficient ways to control HIC. The current study develops a proactive in-process weld residual stress mitigation technique, which manipulates the thermal expansion and contraction sequence in the weldments during welding process. When the steel weld is cooled after welding, martensitic transformation will occur at a temperature below 400 C. Volume expansion in the weld due to the martensitic transformation will reduce tensile stresses in the weld and heat affected zone and in some cases produce compressive residual stresses in the weld. Based on this concept, a customized filler wire which undergoes a martensitic phase transformation during cooling was developed. The new filler wire shows significant improvement in terms of reducing the tendency of HIC in high strength steels. Bulk residual stress mapping using neutron diffraction revealed reduced tensile and compressive residual stresses in the welds made by the new filler wire.

  9. Neutron diffraction measurements and modeling of residual strains in metal matrix composites

    NASA Technical Reports Server (NTRS)

    Saigal, A.; Leisk, G. G.; Hubbard, C. R.; Misture, S. T.; Wang, X. L.

    1996-01-01

    Neutron diffraction measurements at room temperature are used to characterize the residual strains in tungsten fiber-reinforced copper matrix, tungsten fiber-reinforced Kanthal matrix, and diamond particulate-reinforced copper matrix composites. Results of finite element modeling are compared with the neutron diffraction data. In tungsten/Kanthal composites, the fibers are in compression, the matrix is in tension, and the thermal residual strains are a strong function of the volume fraction of fibers. In copper matrix composites, the matrix is in tension and the stresses are independent of the volume fraction of tungsten fibers or diamond particles and the assumed stress free temperature because of the low yield strength of the matrix phase.

  10. Residual stresses in shape memory alloy fiber reinforced aluminium matrix composite

    NASA Astrophysics Data System (ADS)

    Tsz Loong, Tang; Jamian, Saifulnizan; Ismail, Al Emran; Nur, Nik Hisyammudin Muhd; Watanabe, Yoshimi

    2017-01-01

    Process-induced residual stress in shape memory alloy (SMA) fiber reinforced aluminum (Al) matrix composite was simulated by ANSYS APDL. The manufacturing process of the composite named as NiTi/Al is start with loading and unloading process of nickel titanium (NiTi) wire as SMA to generate a residual plastic strain. Then, this plastic deformed NiTi wire would be embedded into Al to become a composite. Lastly, the composite is heated form 289 K to 363 K and then cooled back to 300 K. Residual stress is generated in composite because of shape memory effect of NiTi and mismatch of thermal coefficient between NiTi wire and Al matrix of composite. ANSYS APDL has been used to simulate the distribution of residual stress and strain in this process. A sensitivity test has been done to determine the optimum number of nodes and elements used. Hence, the number of nodes and elements used are 15680 and 13680, respectively. Furthermore, the distribution of residual stress and strain of nickel fiber reinforced aluminium matrix composite (Ni/Al) and titanium fiber reinforced aluminium matrix composite (Ti/Al) under same simulation process also has been simulated by ANSYS APDL as comparison to NiTi/Al. The simulation results show that compressive residual stress is generated on Al matrix of Ni/Al, Ti/Al and NiTi/Al during heating and cooling process. Besides that, they also have similar trend of residual stress distribution but difference in term of value. For Ni/Al and Ti/Al, they are 0.4% difference on their maximum compressive residual stress at 363K. At same circumstance, NiTi/Al has higher residual stress value which is about 425% higher than Ni/Al and Ti/Al composite. This implies that shape memory effect of NiTi fiber reinforced in composite able to generated higher compressive residual stress in Al matrix, hence able to enhance tensile property of the composite.

  11. Gyrokinetic simulation of momentum transport with residual stress from diamagnetic level velocity shears

    SciTech Connect

    Waltz, R. E.; Staebler, G. M.; Solomon, W. M.

    2011-04-15

    Residual stress refers to the remaining toroidal angular momentum (TAM) flux (divided by major radius) when the shear in the equilibrium fluid toroidal velocity (and the velocity itself) vanishes. Previously [Waltz et al., Phys. Plasmas 14, 122507 (2007); errata 16, 079902 (2009)], we demonstrated with GYRO [Candy and Waltz, J. Comp. Phys. 186, 545 (2003)] gyrokinetic simulations that TAM pinching from (ion pressure gradient supported or diamagnetic level) equilibrium ExB velocity shear could provide some of the residual stress needed to support spontaneous toroidal rotation against normal diffusive loss. Here we show that diamagnetic level shear in the intrinsic drift wave velocities (or ''profile shear'' in the ion and electron density and temperature gradients) provides a comparable residual stress. The individual signed contributions of these small (rho-star level) ExB and profile velocity shear rates to the turbulence level and (rho-star squared) ion energy transport stabilization are additive if the rates are of the same sign. However because of the additive stabilization effect, the contributions to the small (rho-star cubed) residual stress is not always simply additive. If the rates differ in sign, the residual stress from one can buck out that from the other (and in some cases reduce the stabilization.) The residual stress from these diamagnetic velocity shear rates is quantified by the ratio of TAM flow to ion energy (power) flow (M/P) in a global GYRO core simulation of a ''null'' toroidal rotation DIII-D [Mahdavi and Luxon, Fusion Sci. Technol. 48, 2 (2005)] discharge by matching M/P profiles within experimental uncertainty. Comparison of global GYRO (ion and electron energy as well as particle) transport flow balance simulations of TAM transport flow in a high-rotation DIII-D L-mode quantifies and isolates the ExB shear and parallel velocity (Coriolis force) pinching components from the larger ''diffusive'' parallel velocity shear driven component and

  12. Background Stress Inventory: Developing a Measure of Understudied Stress.

    PubMed

    Terrill, Alexandra L; Gjerde, Jill M; Garofalo, John P

    2015-10-01

    Background stress is an understudied source of stress that involves both ambient stress and daily hassles upon which new stressors are superimposed. To date, an accurate measure of the background stress construct has not been available. We developed the Background Stress Inventory, a 25-item self-report measure that asks respondents to indicate how distressed they have felt over the past month and the majority of the past year across five domains: financial, occupation, environment, health and social. Seven hundred seventy-two participants completed the paper-and-pencil measure; the sample was randomly split into two separate subsamples for analyses. Exploratory factor analysis suggested five factors corresponding to these domains, and confirmatory factor analysis showed acceptable global fit (X(2)(255) = 456.47, comparative fit index = 0.94, root mean square error of approximation = 0.045). Cronbach's alpha (0.89) indicated good internal reliability. Construct validity analyses showed significant positive relationships with measures of perceived stressfulness (r = 0.62) and daily hassles (0.41), p's < 0.01. Depressive symptoms (0.62) and basal blood pressure (0.21) were both significantly associated with background stress, p's < 0.01. The importance of the proposed measure is reflected in the limited research base on the impact of background stress. Systematic investigation of this measure will provide insight into this understudied form of chronic stress and its potential influence on both psychological and physical endpoints.

  13. Homework Stress: Construct Validation of a Measure

    ERIC Educational Resources Information Center

    Katz, Idit; Buzukashvili, Tamara; Feingold, Liat

    2012-01-01

    This article presents 2 studies aimed at validating a measure of stress experienced by children and parents around the issue of homework, applying Benson's program of validation (Benson, 1998). Study 1 provides external validity of the measure by supporting hypothesized relations between stress around homework and students' and parents' positive…

  14. Study on residual stresses in ultrasonic torsional vibration assisted micro-milling

    NASA Astrophysics Data System (ADS)

    Lu, Zesheng; Hu, Haijun; Sun, Yazhou; Sun, Qing

    2010-10-01

    It is well known that machining induced residual stresses can seriously affect the dimensional accuracy, corrosion and wear resistance, etc., and further influence the longevity and reliability of Micro-Optical Components (MOC). In Ultrasonic Torsional Vibration Assisted Micro-milling (UTVAM), cutting parameters, vibration parameters, mill cutter parameters, the status of wear length of tool flank are the main factors which affect residual stresses. A 2D model of UTVAM was established with FE analysis software ABAQUS. Johnson-Cook's flow stress model and shear failure principle are used as the workpiece material model and failure principle, while friction between tool and workpiece uses modified Coulomb's law whose sliding friction area is combined with sticking friction. By means of FEA, the influence rules of cutting parameters, vibration parameters, mill cutter parameters, the status of wear length of tool flank on residual stresses are obtained, which provides a basis for choosing optimal process parameters and improving the longevity and reliability of MOC.

  15. A quasi-linear analysis of the impurity effect on turbulent momentum transport and residual stress

    NASA Astrophysics Data System (ADS)

    Ko, S. H.; Jhang, Hogun; Singh, R.

    2015-08-01

    We study the impact of impurities on turbulence driven intrinsic rotation (via residual stress) in the context of the quasi-linear theory. A two-fluid formulation for main and impurity ions is employed to study ion temperature gradient modes in sheared slab geometry modified by the presence of impurities. An effective form of the parallel Reynolds stress is derived in the center of mass frame of a coupled main ion-impurity system. Analyses show that the contents and the radial profile of impurities have a strong influence on the residual stress. In particular, an impurity profile aligned with that of main ions is shown to cause a considerable reduction of the residual stress, which may lead to the reduction of turbulence driven intrinsic rotation.

  16. A quasi-linear analysis of the impurity effect on turbulent momentum transport and residual stress

    SciTech Connect

    Ko, S. H. Jhang, Hogun; Singh, R.

    2015-08-15

    We study the impact of impurities on turbulence driven intrinsic rotation (via residual stress) in the context of the quasi-linear theory. A two-fluid formulation for main and impurity ions is employed to study ion temperature gradient modes in sheared slab geometry modified by the presence of impurities. An effective form of the parallel Reynolds stress is derived in the center of mass frame of a coupled main ion-impurity system. Analyses show that the contents and the radial profile of impurities have a strong influence on the residual stress. In particular, an impurity profile aligned with that of main ions is shown to cause a considerable reduction of the residual stress, which may lead to the reduction of turbulence driven intrinsic rotation.

  17. Distortion and Residual Stress Control in Integrally Stiffened Structure Produced by Direct Metal Deposition

    NASA Technical Reports Server (NTRS)

    Lin, Shih-Yung; Hoffman, Eric K.; Domack, Marcia S.

    2007-01-01

    2-D thermo-mechanical model developed to characterize distortion and residual stresses in integral structure produced by DMD. Demonstrated as a tool to guide experimental development of DMD fabrication process for aero structures. Distortion and residual stresses are local to deposit. Most distortion develops during deposition of the first few layers; Little change in distortion or residual stresses after fifth deposit layer Most of distortion is localized just beneath the build. Thicker build plates and the use of build lands results in greatest decrease in levels of distortion. Pre-straining shown to reduce distortion. Difficult to implement, particularly for complex stiffener arrays. Clamp position has complex effect on distortion and stresses. Overall distortion reduced with decreasing clamp clearance. Larger clamp clearances induce bending. Use of pre-heat and active cooling show minor influence on panel distortion. Generate changes in thermal gradients in the build plate.

  18. Retention of Compressive Residual Stresses Introduced by Shot Peening in a Powder Metal Disk Superalloy

    NASA Technical Reports Server (NTRS)

    Gabb, Timothy P.; Danetti, Andrew; Draper, Susan L.; Locci, Ivan E.; Telesman, Jack

    2016-01-01

    The fatigue lives of disk superalloys can be increased by shot peening their surfaces, to induce compressive residual stresses near the surface that impede cracking there. As disk application temperatures increase for improved efficiency, the persistence of these beneficial stresses could be impaired, especially with continued fatigue cycling. The objective of this work was to study the retention of residual stresses introduced by shot peening, when subjected to fatigue and high temperatures. Fatigue specimens of powder metallurgy processed nickel-base disk superalloy ME3 were prepared with consistent processing and heat treatment. They were then shot peened using varied conditions. Strain-controlled fatigue cycles were run at room temperature and 704 C, to allow re-assessment of residual stresses.

  19. Experimental Measurement of In Situ Stress

    NASA Astrophysics Data System (ADS)

    Tibbo, Maria; Milkereit, Bernd; Nasseri, Farzine; Schmitt, Douglas; Young, Paul

    2016-04-01

    The World Stress Map data is determined by stress indicators including earthquake focal mechanisms, in situ measurement in mining, oil and gas boreholes as well as the borehole cores, and geologic data. Unfortunately, these measurements are not only infrequent but sometimes infeasible, and do not provide nearly enough data points with high accuracy to correctly infer stress fields in deep mines around the world. Improvements in stress measurements of Earth's crust is fundamental to several industries such as oil and gas, mining, nuclear waste management, and enhanced geothermal systems. Quantifying the state of stress and the geophysical properties of different rock types is a major complication in geophysical monitoring of deep mines. Most stress measurement techniques involve either the boreholes or their cores, however these measurements usually only give stress along one axis, not the complete stress tensor. The goal of this project is to investigate a new method of acquiring a complete stress tensor of the in situ stress in the Earth's crust. This project is part of a comprehensive, exploration geophysical study in a deep, highly stressed mine located in Sudbury, Ontario, Canada, and focuses on two boreholes located in this mine. These boreholes are approximately 400 m long with NQ diameters and are located at depths of about 1300 - 1600 m and 1700 - 2000 m. Two borehole logging surveys were performed on both boreholes, October 2013 and July 2015, in order to perform a time-lapse analysis of the geophysical changes in the mine. These multi-parameter surveys include caliper, full waveform sonic, televiewer, chargeability (IP), and resistivity. Laboratory experiments have been performed on borehole core samples of varying geologies from each borehole. These experiments have measured the geophysical properties including elastic modulus, bulk modulus, P- and S-wave velocities, and density. The apparatus' used for this project are geophysical imaging cells capable

  20. Determination of residual stress in a microtextured α titanium component using high-energy synchrotron X-rays

    SciTech Connect

    Park, Jun -Sang; Ray, Atish K.; Dawson, Paul R.; Lienert, Ulrich; Miller, Matthew P.

    2016-05-02

    A shrink-fit sample is manufactured with a Ti-8Al-1Mo-1V alloy to introduce a multiaxial residual stress field in the disk of the sample. A set of strain and orientation pole figures are measured at various locations across the disk using synchrotron high-energy X-ray diffraction. Two approaches—the traditional sin2Ψ method and the bi-scale optimization method—are taken to determine the stresses in the disk based on the measured strain and orientation pole figures, to explore the range of solutions that are possible for the stress field within the disk. While the stress components computed using the sin2Ψ method and the bi-scale optimization method have similar trends, their magnitudes are significantly different. Lastly, it is suspected that the local texture variation in the material is the cause of this discrepancy.

  1. Determination of residual stress in a microtextured α titanium component using high-energy synchrotron X-rays

    DOE PAGES

    Park, Jun -Sang; Ray, Atish K.; Dawson, Paul R.; ...

    2016-05-02

    A shrink-fit sample is manufactured with a Ti-8Al-1Mo-1V alloy to introduce a multiaxial residual stress field in the disk of the sample. A set of strain and orientation pole figures are measured at various locations across the disk using synchrotron high-energy X-ray diffraction. Two approaches—the traditional sin2Ψ method and the bi-scale optimization method—are taken to determine the stresses in the disk based on the measured strain and orientation pole figures, to explore the range of solutions that are possible for the stress field within the disk. While the stress components computed using the sin2Ψ method and the bi-scale optimization methodmore » have similar trends, their magnitudes are significantly different. Lastly, it is suspected that the local texture variation in the material is the cause of this discrepancy.« less

  2. Final Report: Characterization of Canister Mockup Weld Residual Stresses

    SciTech Connect

    Enos, David; Bryan, Charles R.

    2016-12-01

    Stress corrosion cracking (SCC) of interim storage containers has been indicated as a high priority data gap by the Department of Energy (DOE) (Hanson et al., 2012), the Electric Power Research Institute (EPRI, 2011), the Nuclear Waste Technical Review Board (NWTRB, 2010a), and the Nuclear Regulatory Commission (NRC, 2012a, 2012b). Uncertainties exist in terms of the environmental conditions that prevail on the surface of the storage containers, the stress state within the container walls associated both with weldments as well as within the base metal itself, and the electrochemical properties of the storage containers themselves. The goal of the work described in this document is to determine the stress states that exists at various locations within a typical storage canister by evaluating the properties of a full-diameter cylindrical mockup of an interim storage canister. This mockup has been produced using the same manufacturing procedures as the majority of the fielded spent nuclear fuel interim storage canisters. This document describes the design and procurement of the mockup and the characterization of the stress state associated with various portions of the container. It also describes the cutting of the mockup into sections for further analyses, and a discussion of the potential impact of the results from the stress characterization effort.

  3. Measurement of probability distributions for internal stresses in dislocated crystals

    SciTech Connect

    Wilkinson, Angus J.; Tarleton, Edmund; Vilalta-Clemente, Arantxa; Collins, David M.; Jiang, Jun; Britton, T. Benjamin

    2014-11-03

    Here, we analyse residual stress distributions obtained from various crystal systems using high resolution electron backscatter diffraction (EBSD) measurements. Histograms showing stress probability distributions exhibit tails extending to very high stress levels. We demonstrate that these extreme stress values are consistent with the functional form that should be expected for dislocated crystals. Analysis initially developed by Groma and co-workers for X-ray line profile analysis and based on the so-called “restricted second moment of the probability distribution” can be used to estimate the total dislocation density. The generality of the results are illustrated by application to three quite different systems, namely, face centred cubic Cu deformed in uniaxial tension, a body centred cubic steel deformed to larger strain by cold rolling, and hexagonal InAlN layers grown on misfitting sapphire and silicon carbide substrates.

  4. On the Feasibility of Eddy Current Characterization of the Near-Surface Residual Stress Distribution in Nickel-Base Superalloys

    SciTech Connect

    Blodgett, Mark P.; Nagy, Peter B.

    2004-02-26

    In light of its frequency-dependent penetration depth, the measurement of eddy current conductivity has been suggested as a possible means to allow the nondestructive evaluation of subsurface residual stresses in shot-peened specimens. This technique is based on the so-called electroelastic effect, i.e., the stress-dependence of the electrical conductivity. Unfortunately, the relatively small ({approx}1%) change in electrical conductivity caused by the presence of compressive residual stresses is often distorted, or even completely overshadowed, by the accompanying conductivity loss caused by cold work and surface roughness effects. Recently, it was observed that, in contrast with most other materials, shot-peened Waspaloy and IN100 specimens exhibit an apparent increase in electrical conductivity at increasing inspection frequencies. This observation by itself indicates that in these materials the measured conductivity change is probably dominated by residual stress effects, since both surface roughness and increased dislocation density are known to decrease rather than increase the conductivity and the presence of crystallographic texture does not affect the electrical conductivity of these materials, which crystallize in cubic symmetry. Our preliminary experiments indicate that probably there exists a unique 'window of opportunity' for eddy current NDE in nickel-base superalloys. We identified five major effects that contribute to this fortunate constellation of material properties, which will be reviewed in this presentation.

  5. Stress measurement in MEMS using Raman spectroscopy

    NASA Astrophysics Data System (ADS)

    Animoto, Sherwin T.; Chang, Dick J.; Birkitt, Andra D.

    1998-09-01

    Raman spectroscopy is used as a non-contact method in measuring stresses at the surface of a crystalline structure or the crystalline-coated surface of an amorphous structure. The stress measurement capability is based on the relative frequency shift of Raman spectra when the crystal lattice is strained. The Raman spectroscopy has a resolution on the order of a few micrometer (micrometers ) which may be used to probe the local non-uniform stress distribution and thus address the material nonhomogeneity. This paper presents the Raman secular equation for general and cubic crystal systems and discusses the stress field effects to Raman frequency shifts and polarization. Experimental testing will include the calibration of the Raman signal versus mechanically applied stresses using single crystal strips, poly-silicon coatings deposited on different specimen configurations, and the stress measurements on a frequently used MEMS structure, cantilever beam, subject to electrostatic forces. Correlation of the experimental results with the analytical prediction will be addressed.

  6. Residual Stress in Brazing of Submicron Al2O3 to WC-Co

    NASA Astrophysics Data System (ADS)

    Grunder, T.; Piquerez, A.; Bach, M.; Mille, P.

    2016-07-01

    This study evaluated the residual stresses induced by brazing and grinding submicron Al2O3, using different methods. Energy dispersive x-ray spectrometry analysis (EDX) of 72Ag-Cu filler and filler/WC-Co interface showed evidence of atomic diffusion and possible formation of titanium oxide layers between the joint and the bonding materials. An analytical model supported by the finite element method (FEM) based on strain determination due to the difference in variation of thermal expansion was used to assess the stress distribution at the coupling interface and in bulk materials. The model took into account the evolution of the Young's modulus and of the thermal expansion with temperature. The model could be used to follow strain and stress evolutions of the bonded materials during the cooling cycle. The maximum stress rose above -300 MPa at the center of the 100 × 100 × 3 mm ceramic plates. The residual stresses on the external surface of ceramic were investigated by x-ray diffraction (XRD) and indentation fracture method (IFM). After brazing and grinding the plate, the principal stresses were 128.1 and 94.9 MPa, and the shear stress was -20.1 MPa. Microscopic examination revealed grain pull-out promoted by the global residual stresses induced by the brazing and grinding processes. The surface stresses evaluated by the different methods were reasonably correlated.

  7. Forging And Milling Contribution On Residual Stresses For A Textured Biphasic Titanium Alloy

    SciTech Connect

    Deleuze, C.; Fabre, A.; Barrallier, L.; Molinas, O.

    2011-01-17

    Ti-10V-2Fe-3Al is a biphasic titanium alloy ({alpha}+{beta}) used in aeronautical applications for its mechanical properties, such as its yield strength of 1200 MPa and it weighs 40% less than steel. This alloy is particularly useful for vital parts with complex geometry, because of its high forging capability. In order to predict the capability for fatigue lifetime, the designers need to know the residual stresses. X-Ray diffraction is the main experimental technique used to determine residual stresses on the surface. In this case, stress levels are primarily influenced by the complex forging and milling process. On this alloy in particular, it may be difficult to characterize stress due to modification of the microstructure close to the surface. Results obtained by x-ray analysis depend on the correct definition of the shape of the diffraction peaks. The more precisely defined the position of the peak, the more accurately the stresses are evaluated. This paper presents a method to detect if residual stresses can be characterized by x-ray diffraction. The characterization of hardness seems to be a relevant technique to quickly analyze the capability of x-ray diffraction to determine residual stresses.

  8. Processing of noised residual stress phase maps by using a 3D phase unwrapping algorithm

    NASA Astrophysics Data System (ADS)

    Viotti, Matias R.; Fantin, Analucia V.; Albertazzi, Armando; Willemann, Daniel P.

    2013-07-01

    The measurement of residual stress by using digital speckle pattern interferometry (DSPI) combined with the hole drilling technique is a valuable and fast tool for integrity evaluation of civil structures and mechanical parts. However, in some cases, measured phase maps are badly corrupted by noise which makes phase unwrapping a difficult and unsuccessful task. By following recommendations given by the ASTM E837 standard, 20 consecutive hole steps should be performed for the measurement of non-uniform stresses. As a consequence, 20 difference phase maps along the hole depth will be available for the DSPI technique. An adaptive phase unwrapping algorithm could be used in order to unwrap images following paths localized along well modulated pixels and performing two dimensional phase unwrapping (following paths inside a difference phase map corresponding to a hole step) or 3D phase unwrapping (similar to a temporal phase unwrapping following paths located at well-modulated pixels in a previous or a subsequent hole image). Non-corrupted and corrupted hole-drilling tests were processed with a traditional phase unwrapping algorithm as well as with the proposed 3D approach. Comparisons between unwrapped phase maps and simulated ones have shown that the proposed method gave results with best accordance than 2D results.

  9. Evaluation of thermal residual stresses in laser drilled alumina ceramics using Micro-Raman spectroscopy and COMSOL Multiphysics

    NASA Astrophysics Data System (ADS)

    Bharatish, A.; Narasimha Murthy, H. N.; Aditya, G.; Anand, B.; Satyanarayana, B. S.; Krishna, M.

    2015-07-01

    This paper presents evaluation of thermal residual stresses in the heat affected zone of laser drilled alumina ceramic by using Micro-Raman spectroscopy. The residual stresses were evaluated for the holes corresponding to the optimal parameters of laser power, scanning speed, frequency and hole diameter. Three such cases were considered for the study. Residual stresses were obtained as a function of the Raman shifts. The nature and magnitude of the residual stresses were indicative of the extent of damage caused in the heat affected zone. In cases where the initial tensile residual stresses exceeded the tensile strength of alumina, cracks were initiated. Laser drilling with higher laser power and lower scanning speed induced initially high compressive and cyclic thermal stresses, causing greater damage to the hole. Transient thermal analysis was performed using COMSOL Multiphysics to predict residual thermal stresses and to validate the micro-Raman results. Scanning Electron Microscopy was used to confirm the damage caused in the heat affected zone.

  10. Residual stress distribution depending on welding sequence in multi-pass welded joints with x-shaped groove

    SciTech Connect

    Mochizuki, Masahito; Hayashi, Makoto; Hattori, Toshio

    2000-02-01

    Residual stress in a large-diameter multi-pass butt-welded pipe joint was calculated for various welding pass sequences by thermal elastic-plastic analysis using the finite element method. The pipe joint used had an X-shaped groove, and the sequences of welding passes were changed. The distribution of residual stress depends on the welding pass sequences. The mechanism that produces residual stress in the welded pipe joint was studied in detail by using a simple prediction model. An optimum welding sequence for preventing stress-corrosion cracking was determined from the residual stress distribution.

  11. REVIEW ARTICLE: Determination of residual stresses in materials and industrial components by neutron diffraction

    NASA Astrophysics Data System (ADS)

    Albertini, Gianni; Bruno, Giovanni; Carradò, Adele; Fiori, Fabrizio; Rogante, Massimo; Rustichelli, Franco

    1999-03-01

    We present a review of the determination of residual stresses in materials and components of industrial interest by using the non-destructive technique of neutron diffraction. The fundamental aspects are discussed, together with a brief description of the experimental facilities. Several experimental results are then reported, particularly concerning applications to materials and components for power plants (CrMo steel, AISI304 stainless steel and 2.25Cr1Mo ferritic steel), aerospace and automotive technology (Al alloys, metal matrix composites, nickel superalloy gas-turbine components) and fusion-reactor technology (AISI316L for the first wall). A few thermomechanical treatments are considered, such as welding, cold-expanded holes, thermoelastic coupling and thermal and mechanical fatigue. Moreover, a few applications to general industrial problems are shown, namely brazed ceramic-steel components, coatings and fatigue-cracked samples. In some cases, experimental results are compared with numerical models or results from x-ray diffraction measurements.

  12. Magnetomechanical Acoustic Emission for Residual Stress and Prior Strain Determination.

    DTIC Science & Technology

    1979-10-01

    cyanoacrylate glue . Resonant transducers with six different center frequencies were used in the study. These were manufactured by AET, Sacramento, CA. and...utilized a floor model Instron. MAE behavior of materials at zero stress was also tested in an all wood sample support. Results were identical to those

  13. Characterisation of Residual Stresses Generated by Laser Shock Peening by Neutron and Synchrotron Diffraction

    NASA Astrophysics Data System (ADS)

    Evans, Alexander Dominic; King, Andrew; Pirling, Thilo; Peyre, Patrice; Withers, Phillip John

    The fatigue behaviour of engineering alloys can be significantly improved through the application of mechanical surface treatments. These processes generate significant compressive residual stresses near surface by inhomogeneous plastic deformation. In the case of mechanical surface treatments such as laser shock peening, certain burnishing and rolling techniques and ultrasonic impact treatment (UIT), the compressive residual stress layer can extend to a depth of the order of millimeters, with balancing tensile stresses located deeper. Techniques to characterise the residual stresses generated by such mechanical surface treatments non-destructively are mainly limited to diffraction methods using penetrating neutron and synchrotron X-ray radiations. The application of these radiation sources is illustrated here by the characterisation of residual strain distributions in a two types of specimens treated with laser shock peening (LSP). Analyses of diffraction peak broadening provide qualitative information concerning the depth to which the plastic deformation of the treatments extends. Two case studies of laser shock peening of titanium and aluminium alloys is presented to demonstrate the capabilities of neutron and synchrotron diffraction techniques in the field of residual stress characterisation of surface engineered material non-destructively.

  14. Ultrasonic measurement of stress in railroad wheels and in long lengths of welded rail

    NASA Technical Reports Server (NTRS)

    Clotfelter, W. N.; Risch, E. R.

    1974-01-01

    The failure of high speed emergency braking is discussed for railroad wheels and track. It is shown that high compressive residual stresses exist in the rims of new wheels which generate excessive heat, reducing the stress levels. Thermal stresses that build up in continuous lengths of welded track are reported and nondestructive methods of measuring stresses in thick steel are presented for identification, replacement, or adjustment before hazardous failures occur.

  15. Hydration and radiation effects on the residual stress state of cortical bone.

    PubMed

    Tung, Patrick K M; Mudie, Stephen; Daniels, John E

    2013-12-01

    The change in the biaxial residual stress state of hydroxyapatite crystals and collagen fibrillar structure in sections of bovine cortical bone has been investigated as a function of dehydration and radiation dose using combined small- and wide-angle X-ray scattering. It is shown that dehydration of the bone has a pronounced effect on the residual stress state of the crystalline phase, while the impact of radiation damage alone is less dramatic. In the initial hydrated state, a biaxial compressive stress of approximately -150 MPa along the bone axis exists in the hydroxyapatite crystals. As water evaporates from the bone material, the stress state moves to a tensile state of approximately 100 MPa. The collagen fibrillar structure is initially in a tensile residual stress state when the bone is hydrated and the state increases in magnitude slightly with dehydration. Radiation dose in continually hydrated samples also reduces the initial biaxial compressive stress magnitude in the hydroxyapatite phase; however, the stress remains compressive. Radiation exposure alone does not appear to affect the stress state of the collagen fibrillar structure.

  16. Elastoplastic analysis of process induced residual stresses in thermally sprayed coatings

    SciTech Connect

    Chen Yongxiong; Liang Xiubing; Liu Yan; Xu Binshi

    2010-07-15

    The residual stresses induced from thermal spraying process have been extensively investigated in previous studies. However, most of such works were focused on the elastic deformation range. In this paper, an elastoplastic model for predicting the residual stresses in thermally sprayed coatings was developed, in which two main contributions were considered, namely the deposition induced stress and that due to differential thermal contraction between the substrate and coating during cooling. The deposition induced stress was analyzed based on the assumption that the coating is formed layer-by-layer, and then a misfit strain is accommodated within the multilayer structure after the addition of each layer (plastic deformation is induced consequently). From a knowledge of specimen dimensions, processing temperatures, and material properties, residual stress distributions within the structure can be determined by implementing the model with a simple computer program. A case study for the plasma sprayed NiCoCrAlY on Inconel 718 system was performed finally. Besides some similar phenomena observed from the present study as compared with previous elastic model reported in literature, the elastoplastic model also provides some interesting features for prediction of the residual stresses.

  17. Analyses of Failure Mechanisms and Residual Stresses in Graphite/Polyimide Composites Subjected to Shear Dominated Biaxial Loads

    NASA Technical Reports Server (NTRS)

    Kumosa, M.; Predecki, P. K.; Armentrout, D.; Benedikt, B.; Rupnowski, P.; Gentz, M.; Kumosa, L.; Sutter, J. K.

    2002-01-01

    This research contributes to the understanding of macro- and micro-failure mechanisms in woven fabric polyimide matrix composites based on medium and high modulus graphite fibers tested under biaxial, shear dominated stress conditions over a temperature range of -50 C to 315 C. The goal of this research is also to provide a testing methodology for determining residual stress distributions in unidirectional, cross/ply and fabric graphite/polyimide composites using the concept of embedded metallic inclusions and X-ray diffraction (XRD) measurements.

  18. Characterization of residual stresses in heat treated Ti-6Al-4V forgings by machining induced distortion

    NASA Astrophysics Data System (ADS)

    Regener, B.; Krempaszky, C.; Werner, E.

    2010-06-01

    To provide a solid base for improved material exploitation in dimensioning calculations it is necessary to determine the stress state in the part prior to service loading. In order to achieve higher material strength at elevated temperatures, the surface temperature gradient with respect to time has to be sufficiently high during heat treatment. This results in non-negligable residual stresses that can reduce the allowable load level upon which yielding occurs. For titanium alloys there are two common heat treatments, namely solution treatment and mill annealing. The latter one is the method of choice within the presented project. Mill annealing is utilized in order to significantly reduce the residual stresses in the parts without loosing much of the improved strength at elevated temperatures. Quantification of residual stresses is done by solving an inverse problem. From the measurement of distortion, induced by dividing the investigated part, the residual stress state can be calculated via analytical modeling or correlation with finite element models. To assure a minimum perturbation of the residual stress state during specimen production, dividing of the part is accomplished by electric discharge machining. The parts of interest are v-shaped prisms with a length of approximatly 450 mm and a thickness in the cross sectional area from about 20 mm to 45 mm. Figure 1(a) shows the forged part and 1(b) the dimensions of the cross section in millimeters as well as the material properties considered in the finite element model. The heat exchange between the part and the environment is modelled as heat transfer by convection superimposed with heat radiation. Since the parts are exposed to air during forging and heat treatment, the surface develops a strongly adhesive oxide layer, the so called alpha-case. After forging the parts are cooled in air and heat treated at a temperature of 720° C for a duration of 120 min. Subsequent air cooling and removing the alpha-case by

  19. The Effect of Weld Residual Stress on Life of Used Nuclear Fuel Dry Storage Canisters

    SciTech Connect

    Ronald G. Ballinger; Sara E. Ferry; Bradley P. Black; Sebastien P. Teysseyre

    2013-08-01

    With the elimination of Yucca Mountain as the long-term storage facility for spent nuclear fuel in the United States, a number of other storage options are being explored. Currently, used fuel is stored in dry-storage cask systems constructed of steel and concrete. It is likely that used fuel will continue to be stored at existing open-air storage sites for up to 100 years. This raises the possibility that the storage casks will be exposed to a salt-containing environment for the duration of their time in interim storage. Austenitic stainless steels, which are used to construct the canisters, are susceptible to stress corrosion cracking (SCC) in chloride-containing environments if a continuous aqueous film can be maintained on the surface and the material is under stress. Because steel sensitization in the canister welds is typically avoided by avoiding post-weld heat treatments, high residual stresses are present in the welds. While the environment history will play a key role in establishing the chemical conditions for cracking, weld residual stresses will have a strong influence on both crack initiation and propagation. It is often assumed for modeling purposes that weld residual stresses are tensile, high and constant through the weld. However, due to the strong dependence of crack growth rate on stress, this assumption may be overly conservative. In particular, the residual stresses become negative (compressive) at certain points in the weld. The ultimate goal of this research project is to develop a probabilistic model with quantified uncertainties for SCC failure in the dry storage casks. In this paper, the results of a study of the residual stresses, and their postulated effects on SCC behavior, in actual canister welds are presented. Progress on the development of the model is reported.

  20. Modeling of residual thermal stresses for aluminum nitride crystal growth by sublimation

    NASA Astrophysics Data System (ADS)

    Lee, R. G.; Idesman, A.; Nyakiti, L.; Chaudhuri, J.

    2007-09-01

    Residual thermal stress distribution in AlN single crystal, grown on tungsten as a crucible material, was investigated using a numerical study. It has been demonstrated that a three-dimensional, instead of a two-dimensional, formulation predicts significantly greater values of stress. Dimensionless coordinates were used to essentially simplify the stress analysis and reduce the number of calculations. In addition, thermoelasticity approach simplifies the study of stresses for a nonstationary temperature field. The stress in the AlN film along the thickness or [0001] growth direction is essentially zero but the in-plane stress is large. The stress at the corner of the film is much higher due to stress concentration and could cause formation of microcracks. The stress in the film is tensile while that in the substrate is compressive, which causes a reversal of the stress across the interface. Separation or delamination of the film from the substrate could occur due to this reversal of the stress at the interface. The stress decreases as the thickness of the film increases or the thickness of the substrate decreases. Thus, formation of microscopic cracks in the film could be avoided by using a thinner substrate. The analysis on interaction of neighboring islands in order to simulate coalescence of island growth indicates stress concentration at the boundaries of the islands, which could produce threading dislocations and hence polycrystalline growth. The analysis of the effect of misorientation of the neighboring grains on the residual thermal stress in the film has shown that a large stress can develop at the grain boundary and can lead to grain boundary cracking.

  1. Estimation of residual stresses in hydraulically expanded tube-to-tubesheet joints

    SciTech Connect

    Allam, M.; Chaaban, A.; Bazergui, A.

    1996-12-01

    The knowledge of residual stresses introduced in the tubes of heat exchangers during their expansion in the tubesheet holes, is important because of their effect on the structural integrity of components. This paper presents a simplified theoretical method to calculate the maximum residual stresses introduced in the transition zone of expanded tube-to-tubesheet joint. The higher positive values of tensile residual stresses and their corresponding axial locations are determined by using a standard deviation analysis. The validation of the proposed equations was accomplished by comparing their results to those obtained by the finite element method for some arbitrary cases. An upper limit has been imposed on the expansion pressure level depending on the combination of the geometrical and material parameters that are involved in the design of the tube-to-tubesheet joints.

  2. Bi-Metallic Composite Structures With Designed Internal Residual Stress Field

    NASA Technical Reports Server (NTRS)

    Brice, Craig A.

    2014-01-01

    Shape memory alloys (SMA) have a unique ability to recover small amounts of plastic strain through a temperature induced phase change. For these materials, mechanical displacement can be accomplished by heating the structure to induce a phase change, through which some of the plastic strain previously introduced to the structure can be reversed. This paper introduces a concept whereby an SMA phase is incorporated into a conventional alloy matrix in a co-continuous reticulated arrangement forming a bi-metallic composite structure. Through memory activation of the mechanically constrained SMA phase, a controlled residual stress field is developed in the interior of the structure. The presented experimental data show that the memory activation of the SMA composite component significantly changes the residual stress distribution in the overall structure. Designing the structural arrangement of the two phases to produce a controlled residual stress field could be used to create structures that have much improved durability and damage tolerance properties.

  3. Influence of Residual Stresses on Fretting Fatigue Life Prediction in Ti-6Al-4V (POSTPRINT)

    DTIC Science & Technology

    2008-01-01

    DATE (DD-MM-YY) 2. REPORT TYPE 3. DATES COVERED (From - To) January 2008 Journal Article Postprint 4 . TITLE AND SUBTITLE INFLUENCE OF RESIDUAL...62102F 6 . AUTHOR(S) Patrick J. Golden (AFRL/RXLMN) Dennis Buchanan (University of Dayton Research Institute) Sam Naboulsi (The University of...induced compressive residual stresses by methods such as shot-peening could also be disrupted by this plasticity. Manuscript received December 4 , 2007

  4. Structural transformations in Mn{sub 2}NiGa due to residual stress

    SciTech Connect

    Singh, Sanjay; Maniraj, M.; D'Souza, S. W.; Barman, S. R.; Ranjan, R.

    2010-02-22

    Powder x-ray diffraction study of Mn{sub 2}NiGa ferromagnetic shape memory alloy shows the existence of a 7M monoclinic modulated structure at room temperature (RT). The structure of Mn{sub 2}NiGa is found to be highly dependent on residual stress. For higher stress, the structure is tetragonal at RT, and for intermediate stress it is 7M monoclinic. However, only when the stress is considerably relaxed, the structure is cubic, as is expected at RT since the martensitic transition temperature is 230 K.

  5. Study of Residual Stresses and Distortion in Structural Weldments in High-Strength Steels.

    DTIC Science & Technology

    1981-11-30

    and Cracking due to Stress Relieving Heat Treatment of HY80 Steel ", Welding in the World, 10 (1/2), 1972. -114- elastic-plastic and creep analysis...900°F (500C) is adequate. In these steels stress relief treatments are beneficial for the prevention of stress corrosion and reheat cracking . For...of * Contract NOO014-75-C-0469 (M.I.T. OSP #82558) STUDY OF RESIDUAL STRESSES AND DISTORTION IN - . -- ISTRUCTURAL WELT*IENTS IN HIGH-STRENGTH STEELS

  6. Residual Stress Analysis of Overspeeded Disk with Central Hole by X-ray Diffraction

    NASA Technical Reports Server (NTRS)

    Good, James N

    1948-01-01

    An X-ray - diffraction analysis of residual surface stresses after plastic strain was introduced in a parallel-sided 3S-O aluminum disk with a central hole by two types of centrifugal overspeed is reported. Both tangential and radial stresses were generally tensile with large local variations near the hole where surface stresses may have been partly superficial. These stresses were both tensile and compressive dependent on the distance from the disk center when mass compression was effected near the hole.

  7. Fluorine Implantation and Residual Stresses in Polysilicon Films

    NASA Technical Reports Server (NTRS)

    Lowery, Lynn; Zschack, Paul; Angelis, Robert De

    1994-01-01

    As microelectronic device dimensions are reduced below one micron, the hot carrier effect is a major barrier to continued scaling and VLSI reliability. Several reports have shown that fluorine diffusion into the device gate greatly enhances the resistance to hot carriers. There has been some disagreement as to the mechanism of influence; however, several reports have suggested that the polysilicon is physically modified by the fluorine implant and that the beneficial effects are at least in part due to stress relaxation in the polysilicon.

  8. Residual stress, strain, and faults in nanocrystalline palladium and copper

    SciTech Connect

    Sanders, P.G.; Witney, A.B.; Weertman, J.R.; Valiev, R.Z.; Siegel, R.W.

    1995-02-01

    Nanocrystalline Pd and Cu, prepared by inert gas condensation and warm compaction, were studied using x-ray diffraction techniques. A sample of Cu with sub-micrometer grain size produced by severe plastic deformation was also examined. The Warren-Averbach technique was used to separate the line broadening due to grain size, root-mean-squared strain, and faults. Peak shifts and asymmetry were used to determine the long range surface stresses, stacking fault probability, and twin probability. The Young`s modulus of a Pd sample was determined by an ultrasonic technique, and compared with the coarse-grained, fully-dense value.

  9. An Overview of Some Current Research on Welding Residual Stresses and Distortion in the U.S. Navy

    DTIC Science & Technology

    1997-10-01

    RESEARCH ON WELDING RESIDUAL STRESSES AND DISTORTION IN THE U.S. NAVY System Number: Patron Number: • Requester: Notes: Paper #39 contained in...Overview of Some Current Research on Welding Residual Stresses and Distortion in the U.S. Navy 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM...managing residual stresses and distortion during weld fabrication. These efforts include model development, model verification, thermo-mechanical and

  10. Simulation of Weld Mechanical Behavior to Include Welding-Induced Residual Stress and Distortion: Coupling of SYSWELD and Abaqus Codes

    DTIC Science & Technology

    2015-11-01

    Memorandum Simulation of Weld Mechanical Behavior to Include Welding-Induced Residual Stress and Distortion: Coupling of SYSWELD and Abaqus Codes ...Weld Mechanical Behavior to Include Welding-Induced Residual Stress and Distortion: Coupling of SYSWELD and Abaqus Codes by Charles R. Fisher...Welding- Induced Residual Stress and Distortion: Coupling of SYSWELD and Abaqus Codes 5a. CONTRACT NUMBER N/A 5b. GRANT NUMBER N/A 5c

  11. Influence of physical parameters on residual stresses of polymer composites during the cure process

    NASA Astrophysics Data System (ADS)

    Wang, Hui; Feng, Jiemin; Guo, Zhansheng; Hu, Hongjiu; Zhang, Junqian

    2011-11-01

    A developed process model including the effects of chemical and thermal strains and the cure related elastic material behavior is established in order to simulate the cure process before cooling stage more realistically. A three-dimensional finite element method is used to analyze the effect of the curing related parameters on residual stresses in the cure progress of polymer composites. The obtained results show that the density, the specific heat, the thermal conductivity and the anisotropic chemical shrinkage have different influences on the final residual stresses before cooling stage.

  12. Influence of physical parameters on residual stresses of polymer composites during the cure process

    NASA Astrophysics Data System (ADS)

    Wang, Hui; Feng, Jiemin; Guo, Zhansheng; Hu, Hongjiu; Zhang, Junqian

    2012-04-01

    A developed process model including the effects of chemical and thermal strains and the cure related elastic material behavior is established in order to simulate the cure process before cooling stage more realistically. A three-dimensional finite element method is used to analyze the effect of the curing related parameters on residual stresses in the cure progress of polymer composites. The obtained results show that the density, the specific heat, the thermal conductivity and the anisotropic chemical shrinkage have different influences on the final residual stresses before cooling stage.

  13. Modeling of microstructure evolution, residual stresses and distortions in 6082-T6 aluminum weldments

    SciTech Connect

    Myhr, O.R.; Kluken, A.O.; Klokkehaug, S.; Fjaer, H.G.; Grong, O.

    1998-07-01

    This article illustrates the applications of process modeling for prediction of microstructure evolution, residual stresses and distortions in welding of hollow AA6082-T6 extrusions. The model consists of three components, i.e., a numerical heat flow model, a microstructure model and a mechanical model that are sequentially coupled. It is shown that the model adequately predicts the temperature and local strength distribution. The calculated distortions were found to depend strongly on the welding sequence. Moreover, the local softening of the heat-affected zone was shown to have a significant effect on the simulated residual stress distribution.

  14. Concurrent tailoring of fabrication process and interphase layer to reduce residual stresses in metal matrix composites

    NASA Technical Reports Server (NTRS)

    Saravanos, D. A.; Chamis, C. C.; Morel, M.

    1991-01-01

    A methodology is presented to reduce the residual matrix stresses in continuous fiber metal matrix composites (MMC) by optimizing the fabrication process and interphase layer characteristics. The response of the fabricated MMC was simulated based on nonlinear micromechanics. Application cases include fabrication tailoring, interphase tailoring, and concurrent fabrication-interphase optimization. Two composite systems, silicon carbide/titanium and graphite/copper, are considered. Results illustrate the merits of each approach, indicate that concurrent fabrication/interphase optimization produces significant reductions in the matrix residual stresses and demonstrate the strong coupling between fabrication and interphase tailoring.

  15. Determination of the residual stress-crack opening relationship of SFRC flexural members

    NASA Astrophysics Data System (ADS)

    Kaklauskas, Gintaris; Gribniak, Viktor; Meskenas, Adas; Rimkus, Arvydas; Kaklauskas, Arturas; Kupliauskas, Rimantas

    2013-10-01

    Steel fibre reinforced concrete (SFRC) has become widespread material in building areas such as underground shotcrete structures or industrial floors. However, due to the absence of universally accepted guidelines for SFRC, application fields of this material are still limited. This paper deals with assessment of the residual stresses of tensile SFRC. An adequate method for determination of residual stress-crack opening relation, based on test data of three-point bending beams is proposed. To verify the analysis results a numerical modelling is utilized employing a nonlinear finite element analysis program. Simulated load-crack width curves were compared with the experimental data validating adequacy of the proposed model.

  16. Ultrasonic evaluation of residual stresses in rolled aluminum plate

    SciTech Connect

    Bray, Don E.; Kim, Seon-Jin; Fernandes, Micky

    1999-12-02

    The L{sub CR} ultrasonic technique has shown an ability to distinguish between three aluminum plates furnished by Kaiser Aluminum. The 1.22x1.19 m(48x47 in) plates are 19 mm (0.75 inch) thick, but differ in heat treatment and rolling conditions. One is fully annealed (O temper), the second was heat-treated to T651 temper, and the third is a stress relieved plate. Travel-times were obtained at twenty-five locations on each side of all plates. The O temper plate showed large travel-time differences between the sides, but the variation for a side was small. The heat-treated plate showed large differences both between the sides and on each side. The stress relieved plate, on the other hand, showed very uniform L{sub CR} travel-times both for the two sides and on each side. These preliminary results indicate that the L{sub CR} method may be further developed for use in quality control in the manufacture of rolled aluminum plates.

  17. Residual stresses and microstructure of H13 steel formed by combining two different direct fabrication methods

    SciTech Connect

    Maziasz, P.J.; Payzant, E.A.; Schlienger, M.E.; McHugh, K.M.

    1998-10-13

    Direct fabrication (DF) of tool and die steels by rapid solidification techniques can produce near-net-shape parts and components with unique properties, and without the distortions caused by conventional normalizing and tempering heat-treatments. When combined with sophisticated 3-dimensional computer control to build complex solid metallic shapes, one has the capability of using DF for rapid prototyping. Spray forming using a circular converging/diverging atomizer is a DF process being developed at the Idaho National Engineering and Environmental Laboratory (INEEL) for rapid manufacturing of tool and die steels like H-13. Laser Engineered Net Shaping (LENS{trademark}) is a DF process being developed at Sandia National laboratory (SNL). LENS involves laser-processing fine powder metal sprays into complex, fully-dense 3-dimensional shapes with fine-detail control that would allow rapid prototyping of tools or dies. One logical combination of the two processes is to combine spray forming to replicate most of the die surface and backing, and then t o build other die-surface fine-features with LENS. Premium H-13 steel was used because it belongs to the widely used group of hot-work steels that have good resistance to heat, pressure and abrasion for metal-forging and aluminum die-casting applications. The microstructure and residual stresses that exist across the interface of a composite metal produced by these two DF methods are critical parameters in producing crack-free components with functional properties. The purpose of this work is to combine unique neutron-diffraction facilities at the Oak Ridge National Laboratory (ORNL) for measuring bulk residual stresses with these two different DF processes to characterize LENS deposits of H-13 steel made on a spray-formed base of that same steel.

  18. Measuring work stress among correctional staff: a Rasch measurement approach.

    PubMed

    Higgins, George E; Tewksbury, Richard; Denney, Andrew

    2012-01-01

    Today, the amount of stress the correctional staff endures at work is an important issue. Research has addressed this issue, but has yielded no consensus as to a properly calibrated measure of perceptions of work stress for correctional staff. Using data from a non-random sample of correctional staff (n = 228), the Rasch model was used to assess whether a specific measure of work stress would fit the model. Results show that three items rather than six items accurately represented correctional staff perceptions of work stress.

  19. Bottom stress measurements on the inner shelf

    USGS Publications Warehouse

    Sherwood, Christopher R.; Scully, Malcolm; Trowbridge, John

    2015-01-01

    Bottom stress shapes the mean circulation patterns, controls sediment transport, and influences benthic habitat in the coastal ocean. Accurate and precise measurements of bottom stress have proved elusive, in part because of the difficulty in separating the turbulent eddies that transport momentum from inviscid wave-induced motions. Direct covariance measurements from a pair of acoustic Doppler velocimeters has proved capable of providing robust estimates, so we designed a mobile platform coined the NIMBBLE for these measurements, and deployed two of them and two more conventional quadpods at seven sites on the inner shelf over a period of seven months. The resulting covariance estimates of stress and bottom roughness were lower than log-fit estimates, especially during calmer periods. Analyses of these data suggest the NIMBBLEs may provide an accurate and practical method for measuring bottom stress.

  20. Estimation of residual stresses in hydraulically expanded tube-to-tubesheet joints

    SciTech Connect

    Allam, M.; Chaaban, A.; Bazergui, A.

    1998-05-01

    Recent investigations show that the tube-to-tubesheet joint axial strength is a major contributor to the joint soundness, and that tensile residual stresses in the tubes cannot be ignored due to their effect on stress corrosion cracking (SCC) and subsequent leakage failures. Because of their wide industrial use the tube-to-tubesheet joints need to be designed efficiently in order to increase the joint strength and overall performance. The knowledge of residual stresses introduced in the tubes of heat exchangers during their expansion in the tubesheet holes is important because of their effect on the structural integrity of components. This paper presents a simplified theoretical method to calculate the maximum residual stresses introduced in the transition zone of expanded tube-to-tubesheet joint. The higher positive values of tensile residual stresses and their corresponding axial locations are determined by using a standard deviation analysis. The validation of the proposed equations was accomplished by comparing their results to those obtained by the finite element method for some arbitrary cases. An upper limit has been imposed on the expansion pressure level, depending on the combination of the geometrical and material parameters that are involved in the design of the tube-to-tubesheet joints.

  1. Introduction of Enhanced Compressive Residual Stress Profiles in Aerospace Components Using Combined Mechanical Surface Treatments

    NASA Astrophysics Data System (ADS)

    Gopinath, Abhay; Lim, Andre; Nagarajan, Balasubramanian; Cher Wong, Chow; Maiti, Rajarshi; Castagne, Sylvie

    2016-11-01

    Mechanical surface treatments such as Shot Peening (SP) and Deep Cold Rolling (DCR) are being used to introduce Compressive Residual Stress (CRS) at the surface and subsurface layers of aerospace components, respectively. This paper investigates the feasibility of a combined introduction of both the surface and sub-surface compressive residual stress on Ti6Al4V material through a successive application of the two aforementioned processes, one after the other. CRS profiles between individual processes were compared to that of combination of processes to validate the feasibility. It was found out that shot peening introduces surface compressive residual stress into the already deep cold rolled sample, resulting in both surface and sub-surface compressive residual stresses in the material. However the drawback of such a combination would be the increased surface roughness after shot peening a deep cold rolled sample which can be critical especially in compressor components. Hence, a new technology, Vibro-Peening (VP) may be used as an alternative to SP to introduce surface stress at reduced roughness.

  2. Results from the first Waste and Residue NDA Measurements School

    SciTech Connect

    Ensslin, N.; Abhold, M.; Coop, K.; Prettyman, T.; Rinard, P.; Sheppard, G.; Smith, H.A.

    1996-09-01

    The first Waste and Residue Nondestructive Assay (NDA) Measurements School was given at Los Alamos on June 3--7, 1996. This school is a new part of the DOE Office of Safeguards and Security, Safeguards Training Program, with additional instructor support from the National Transuranic Waste Program, Idaho National Engineering Laboratory, Oak Ridge National Laboratory, Portsmouth Gaseous Diffusion Plant, Westinghouse savannah River Company, Pajarito Scientific Corporation, and Canberra Industries. The school was attended by 22 safeguards and waste measurement personnel from DOE facilities, and included lectures on waste characterization requirements, the WIPP Performance Demonstration Program, waste and residue NDA techniques, and a workshop discussion on waste assay issues. Hands-on training modules with 55-gallon-drum waste assay systems were held using a Segmented Gamma-ray Scanner, a Tomographic Gamma-ray Scanner, two Add-a-Source Waste-Drum Assay Systems, a Californium Shuffler, and a Differential Die-away system that included Combined Thermal-Epithermal Neutron Interrogation (CTEN). This paper will describe the new school and report on the measurement results obtained during the school with the above-mentioned waste-drum assay systems.

  3. Effect of texture on magnetoacoustic stress measurement in steel

    NASA Technical Reports Server (NTRS)

    Namkung, M.; Utrata, D.; Allison, S. G.; Heyman, J. S.

    1986-01-01

    The effect of texture on the general stress measurements of a heavily cold rolled steel plate is analyzed. Changes in the acoustic natural velocity for plate samples with their long axes perpendicular, parallel, and in a 40 degree direction with respect to the rolling axis were measured; graphs of the velocity variations for the three samples are provided. It is observed that the negative minimum change in the acoustic natural velocity under residual compression for the perpendicular sample is about half that of the parallel and 40 degree samples indicating that the functional form of the velocity curve is influenced by the structural properties of the sample; however, the stress measurements are unaffected by the texture.

  4. Temperature Dependent Residual Stress Models for Ultra-High-Temperature Ceramics on High Temperature Oxidation

    NASA Astrophysics Data System (ADS)

    Wang, Ruzhuan; Li, Weiguo

    2016-11-01

    The strength of SiC-depleted layer of ultra-high-temperature ceramics on high temperature oxidation degrades seriously. The research for residual stresses developed within the SiC-depleted layer is important and necessary. In this work, the residual stress evolutions in the SiC-depleted layer and the unoxidized substrate in various stages of oxidation are studied by using the characterization models. The temperature and oxidation time dependent mechanical/thermal properties of each phase in SiC-depleted layer are considered in the models. The study shows that the SiC-depleted layer would suffer from large tensile stresses due to the great temperature changes and the formation of pores on high temperature oxidation. The stresses may lead to the cracking and even the delamination of the oxidation layer.

  5. Crack Analysis in Residual Stress Field by X-FEM

    NASA Astrophysics Data System (ADS)

    Nagashima, Toshio; Miura, Naoki

    The extended finite element method (X-FEM), which can model the domain without explicitly meshing the crack surface, can be used to perform stress analyses for solving fracture mechanics problems efficiently. In the present study, the principle of superposition is used to solve crack problems in conjunction with the X-FEM. In the proposed method, the surface load distributed on the crack surface, which is modeled implicitly by the interpolation functions with enrichment terms, is introduced to X-FEM analysis. Moreover, the energy release rate at the crack front is evaluated by the domain integral method with boundary integral terms for the surface load. The proposed method is verified through numerical analyses of two- and three-dimensional crack problems in linear fracture mechanics.

  6. Residual stress dependant anisotropic band gap of various (hkl) oriented BaI2 films

    NASA Astrophysics Data System (ADS)

    Kumar, Pradeep; Gulia, Vikash; Vedeshwar, Agnikumar G.

    2013-11-01

    The thermally evaporated layer structured BaI2 grows in various completely preferred (hkl) film orientations with different growth parameters like film thickness, deposition rate, substrate temperature, etc. which were characterized by structural, morphological, and optical absorption measurements. Structural analysis reveals the strain in the films and the optical absorption shows a direct type band gap. The varying band gaps of these films were found to scale linearly with their strain. The elastic moduli and other constants were also calculated using Density Functional Theory (DFT) formalism implemented in WIEN2K code for converting the strain into residual stress. Films of different six (hkl) orientations show stress free anisotropic band gaps (2.48-3.43 eV) and both positive and negative pressure coefficients. The negative and positive pressure coefficients of band gap are attributed to the strain in I-I (or Ba-Ba or both) and Ba-I distances along [hkl], respectively. The calculated band gaps are also compared with those experimentally determined. The average pressure coefficient of band gap of all six orientations (-0.071 eV/GPa) found to be significantly higher than that calculated (-0.047 eV/GPa) by volumetric pressure dependence. Various these issues have been discussed with consistent arguments. The electron effective mass me*=0.66m0 and the hole effective mass mh*=0.53m0 have been determined from the calculated band structure.

  7. Residual stress and crack initiation in laser clad composite layer with Co-based alloy and WC + NiCr

    NASA Astrophysics Data System (ADS)

    Lee, Changmin; Park, Hyungkwon; Yoo, Jaehong; Lee, Changhee; Woo, WanChuck; Park, Sunhong

    2015-08-01

    Although laser cladding process has been widely used to improve the wear and corrosion resistance, there are unwanted cracking issues during and/or after laser cladding. This study investigates the tendency of Co-based WC + NiCr composite layers to cracking during the laser cladding process. Residual stress distributions of the specimen are measured using neutron diffraction and elucidate the correlation between the residual stress and the cracking in three types of cylindrical specimens; (i) no cladding substrate only, (ii) cladding with 100% stellite#6, and (iii) cladding with 55% stellite#6 and 45% technolase40s. The microstructure of the clad layer was composed of Co-based dendrite and brittle eutectic phases at the dendritic boundaries. And WC particles were distributed on the matrix forming intermediate composition region by partial melting of the surface of particles. The overlaid specimen exhibited tensile residual stress, which was accumulated through the beads due to contraction of the coating layer generated by rapid solidification, while the non-clad specimen showed compressive. Also, the specimen overlaid with 55 wt% stellite#6 and 45 wt% technolase40s showed a tensile stress higher than the specimen overlaid with 100% stellite#6 possibly, due to the difference between thermal expansion coefficients of the matrix and WC particles. Such tensile stresses can be potential driving force to provide an easy crack path ways for large brittle fractures combined with the crack initiation sites such as the fractured WC particles, pores and solidification cracks. WC particles directly caused clad cracks by particle fracture under the tensile stress. The pores and solidification cracks also affected as initiation sites and provided an easy crack path ways for large brittle fractures.

  8. Infrared birefringence imaging of residual stress and bulk defects in multicrystalline silicon

    SciTech Connect

    Ganapati, Vidya; Schoenfelder, Stephan; Castellanos, Sergio; Oener, Sebastian; Koepge, Ringo; Sampson, Aaron; Marcus, Matthew A.; Lai, Barry; Morhenn, Humphrey; Hahn, Giso; Bagdahn, Joerg; Buonassisi1, Tonio

    2010-05-05

    This manuscript concerns the application of infrared birefringence imaging (IBI) to quantify macroscopic and microscopic internal stresses in multicrystalline silicon (mc-Si) solar cell materials. We review progress to date, and advance four closely related topics. (1) We present a method to decouple macroscopic thermally-induced residual stresses and microscopic bulk defect related stresses. In contrast to previous reports, thermally-induced residual stresses in wafer-sized samples are generally found to be less than 5 MPa, while defect-related stresses can be several times larger. (2) We describe the unique IR birefringence signatures, including stress magnitudes and directions, of common microdefects in mc-Si solar cell materials including: {beta}-SiC and {beta}-Si{sub 3}N{sub 4} microdefects, twin bands, nontwin grain boundaries, and dislocation bands. In certain defects, local stresses up to 40 MPa can be present. (3) We relate observed stresses to other topics of interest in solar cell manufacturing, including transition metal precipitation, wafer mechanical strength, and minority carrier lifetime. (4) We discuss the potential of IBI as a quality-control technique in industrial solar cell manufacturing.

  9. Strengthening, Crack Arrest And Multiple Cracking In Brittle Materials Using Residual Stresses.

    DOEpatents

    Green, David J.; Sglavo, Vincenzo M.; Tandon, Rajan

    2003-02-11

    Embodiments include a method for forming a glass which displays visible cracking prior to failure when subjected to predetermined stress level that is greater than a predetermined minimum stress level and less than a failure stress level. The method includes determining a critical flaw size in the glass and introducing a residual stress profile to the glass so that a plurality of visible cracks are formed prior to failure when the glass is subjected to a stress that is greater than the minimum stress level and lower than the critical stress. One method for forming the residual stress profile includes performing a first ion exchange so that a first plurality of ions of a first element in the glass are exchanged with a second plurality of ions of a second element that have a larger volume than the first ions. A second ion exchange is also performed so that a plurality of the second ions in the glass are exchanged back to ions of the first element.

  10. Influence of Interlayer Design on Residual Thermal Stresses in Trilayered and Graded All-Ceramic Restorations

    PubMed Central

    Henriques, Bruno; Fabris, Douglas; Souza, Júlio C. M.; Silva, Filipe S.; Mesquita-Guimarães, Joana; Zhang, Yu; Fredel, Márcio

    2017-01-01

    Residual thermal stresses are formed in dental restorations during cooling from high temperature processing. The aim of this study was to evaluate the influence of constructive design variables (composition and interlayer thickness) on residual stresses in alumina- and zirconia-graded restorations. Restorations' real-like cooling conditions were simulated using finite elements method and temperature-dependent material properties were used. Three different designs were evaluated: a bilayered restoration (sharp transition between materials); a trilayered restoration with a homogenous interlayer between core and veneer; and a trilayered restoration with a graded interlayer. The interlayer thickness and composition were varied. Zirconia restorations presented overall higher thermal stress values than alumina ones. Thermal stresses were significantly reduced by the presence of a homogeneous interlayer. The composition of the interlayer showed great influence on the thermal stresses, with the best results for homogeneous interlayers being observed for porcelain contents in the composite ranging between 30%-50% (vol.%), for both alumina and zirconia restorations. The interlayer's thickness showed a minor contribution in the thermal stress reduction. The graded interlayer showed an optimized reduction in restorations' thermal stresses. The use of graded interlayer, favoring enhanced thermal stress distributions and lower magnitude is expected to reduce the risk of catastrophic failure. PMID:27987657

  11. Main-ion intrinsic toroidal rotation profile driven by residual stress torque from ion temperature gradient turbulence in the DIII-D tokamak

    DOE PAGES

    Grierson, B. A.; Wang, W. X.; Ethier, S.; ...

    2017-01-06

    Intrinsic toroidal rotation of the deuterium main ions in the core of the DIII-D tokamak is observed to transition from flat to hollow, forming an off-axis peak, above a threshold level of direct electron heating. Nonlinear gyrokinetic simulations show that the residual stress associated with electrostatic ion temperature gradient turbulence possesses the correct radial location and stress structure to cause the observed hollow rotation profile. Residual stress momentum flux in the gyrokinetic simulations is balanced by turbulent momentum diffusion, with negligible contributions from turbulent pinch. Finally, the prediction of the velocity profile by integrating the momentum balance equation produces amore » rotation profile that qualitatively and quantitatively agrees with the measured main-ion profile, demonstrating that fluctuation-induced residual stress can drive the observed intrinsic velocity profile.« less

  12. Main-Ion Intrinsic Toroidal Rotation Profile Driven by Residual Stress Torque from Ion Temperature Gradient Turbulence in the DIII-D Tokamak

    NASA Astrophysics Data System (ADS)

    Grierson, B. A.; Wang, W. X.; Ethier, S.; Staebler, G. M.; Battaglia, D. J.; Boedo, J. A.; deGrassie, J. S.; Solomon, W. M.

    2017-01-01

    Intrinsic toroidal rotation of the deuterium main ions in the core of the DIII-D tokamak is observed to transition from flat to hollow, forming an off-axis peak, above a threshold level of direct electron heating. Nonlinear gyrokinetic simulations show that the residual stress associated with electrostatic ion temperature gradient turbulence possesses the correct radial location and stress structure to cause the observed hollow rotation profile. Residual stress momentum flux in the gyrokinetic simulations is balanced by turbulent momentum diffusion, with negligible contributions from turbulent pinch. The prediction of the velocity profile by integrating the momentum balance equation produces a rotation profile that qualitatively and quantitatively agrees with the measured main-ion profile, demonstrating that fluctuation-induced residual stress can drive the observed intrinsic velocity profile.

  13. Main-Ion Intrinsic Toroidal Rotation Profile Driven by Residual Stress Torque from Ion Temperature Gradient Turbulence in the DIII-D Tokamak.

    PubMed

    Grierson, B A; Wang, W X; Ethier, S; Staebler, G M; Battaglia, D J; Boedo, J A; deGrassie, J S; Solomon, W M

    2017-01-06

    Intrinsic toroidal rotation of the deuterium main ions in the core of the DIII-D tokamak is observed to transition from flat to hollow, forming an off-axis peak, above a threshold level of direct electron heating. Nonlinear gyrokinetic simulations show that the residual stress associated with electrostatic ion temperature gradient turbulence possesses the correct radial location and stress structure to cause the observed hollow rotation profile. Residual stress momentum flux in the gyrokinetic simulations is balanced by turbulent momentum diffusion, with negligible contributions from turbulent pinch. The prediction of the velocity profile by integrating the momentum balance equation produces a rotation profile that qualitatively and quantitatively agrees with the measured main-ion profile, demonstrating that fluctuation-induced residual stress can drive the observed intrinsic velocity profile.

  14. Nondestructive evaluation of residual stress in low-carbon steel

    NASA Technical Reports Server (NTRS)

    Salama, K.

    1984-01-01

    The effects of the preferred orientation on the temperature dependence of ultrasonic velocity in low carbon steels are investigated. The sensitivity of the acousto-elastic constant to changes in microstructure is assessed as well as the possibility of determining some mechanical properties of a material by measuring the acousto-elastic constant.

  15. Study of Welding Distortion and Residual Stress Considering Nonlinear Yield Stress Curves and Multi-constraint Equations

    NASA Astrophysics Data System (ADS)

    Rong, Youmin; Zhang, Guojun; Huang, Yu

    2016-10-01

    Inherent strain analysis has been successfully applied to predict welding deformations of large-scale structural components, while thermal-elastic-plastic finite element method is rarely used for its disadvantages of long calculation period and large storage space. In this paper, a hybrid model considering nonlinear yield stress curves and multi-constraint equations to thermal-elastic-plastic analysis is further proposed to predict welding distortions and residual stresses of large-scale structures. For welding T-joint structural steel S355JR by metal active gas welding, the published experiment results of temperature and displacement fields are applied to illustrate the credibility of the proposed integration model. By comparing numerical results of four different cases with the experiment results, it is verified that prediction precision of welding deformations and residual stresses is apparently improved considering the power-law hardening model, and computational time is also obviously shortened about 30.14% using multi-constraint equations. On the whole, the proposed hybrid method can be further used to precisely and efficiently predict welding deformations and residual stresses of large-scale structures.

  16. Modeling of residual stresses in core shroud structures

    SciTech Connect

    Zhang, J.; Dong, P.; Brust, F.W.; Mayfield, M.; McNeil, M.; Shack, W.J.

    1997-10-01

    A BWR core shroud is a cylindrical shell that surrounds the reactor core. Feedwater for the reactor is introduced into the annulus between the reactor vessel wall and the shroud. The shroud separates the feedwater from the cooling water flowing up through the reactor core. The shroud also supports the top guide which provides lateral support to the fuel assemblies and maintains core geometry during operational transients and postulated accidents to permit control rod insertion and provides the refloodable volume needed to ensure safe shutdown and cooling of the core during postulated accident conditions. Core shrouds were fabricated from welded Type 304 or 304L stainless steel plates and are supported at the top and bottom by forged ring support structures. In 1990, cracking was reported in the core shroud of a non-U.S. BWR. The cracks were located in the heat-affected zone (HAZ) of a circumferential core shroud weld. Subsequent inspections in U.S. BWRs have revealed the presence of numerous flaw indications in some BWR core shrouds, primarily in weld HAZs. In several instances, this cracking was quite extensive, with the cracks extending 75% or more around the circumference of some welds. However, because the applied stresses on the shroud are low during operation and postulated accidents and because of the high fracture toughness of stainless steel, adequate structural margins can be preserved even in the presence of extensive cracking. Although assessments by the USNRC staff of the potential significance of this cracking have shown that core shroud cracking does not pose a high degree of risk in the short term, the staff concluded that the cracking was a safety concern for the long term because of the uncertainties associated with the behavior of core shrouds with complete 360{degrees} through-wall cracks under accident conditions and because it could eliminate a layer of defense-in-depth.

  17. Study of residual stress distribution in the machined stainless steel components

    NASA Astrophysics Data System (ADS)

    Jang, Dong Y.; Liou, J.; Cho, U.

    1994-07-01

    The demand for high quality and fully automated production, coupled with advances in alloy development, focuses attention on the surface condition of products, especially the residual stresses on the machined surface because of its effect on component performance, longevity, and reliability. Although stainless steel is an important material with wide application, it is not easy to obtain a favorable surface condition due to its sensitivity to thermal and mechanical operations. In order to obtain favorable surface conditions in a stainless steel component, it is necessary to have practical data which include information concerning tool wear, surface roughness and surface residual stress. In the research toward developing a machinability chart which can provide suitable cutting parameters for the high production rate and good quality surface, and can be used in computer controlled machining tools, surface residual stress distributions in the turning process for stainless steel were studied. Austenitic 304 stainless steel bars were selected as the workpieces and uncoated carbide tools were used in the tests. The obtained results will show residual stress conditions on the machined stainless steel components varying according to cutting conditions.

  18. Effect of surface roughness on oxidation : changes in scale thickness, composition, and residual stress.

    SciTech Connect

    Uran, S.; Veal, B.; Grimsditch, M.; Pearson, J.; Berger, A.; Materials Science Division

    2000-08-01

    The effect of surface roughness on the properties of the oxide scale formed on Fe-Cr-Al alloys during oxidation in air at high temperatures has been investigated. Large and systematic differences in scale thickness, in the composition of the oxides forming the scale, and in the residual stress levels are found.

  19. The Numerical Simulation of Crack Growth in Weld-Induced Residual Stress Fields

    DTIC Science & Technology

    1981-07-01

    Regulatory Commission, NUREG -0376 (November, 1977). 5. F. W. Brust and R. B. Stonesifer, "Effect of Weld Parameters on Residual Stresses in BWR Piping...Plastic Fracture Mechanics to Nuclear Pressure Vessels and Piping", Battelle’s Columbus Laboratories Report to the U.S. Nuclear Regulatory Commission, NUREG CR-2110 (May, 1981). S. . . 7 : ," . . .. . . . . . . .. . • -. .

  20. Real-time patient-specific finite element analysis of internal stresses in the soft tissues of a residual limb: a new tool for prosthetic fitting.

    PubMed

    Portnoy, S; Yarnitzky, G; Yizhar, Z; Kristal, A; Oppenheim, U; Siev-Ner, I; Gefen, A

    2007-01-01

    Fitting of a prosthetic socket is a critical stage in the process of rehabilitation of a trans-tibial amputation (TTA) patient, since a misfit may cause pressure ulcers or a deep tissue injury (DTI: necrosis of the muscle flap under intact skin) in the residual limb. To date, prosthetic fitting typically depends on the subjective skills of the prosthetist, and is not supported by biomedical instrumentation that allows evaluation of the quality of fitting. Specifically, no technology is presently available to provide real-time continuous information on the internal distribution of mechanical stresses in the residual limb during fitting of the prosthesis, or while using it and this severely limits patient evaluations. In this study, a simplified yet clinically oriented patient-specific finite element (FE) model of the residual limb was developed for real-time stress analysis. For this purpose we employed a custom-made FE code that continuously calculates internal stresses in the residual limb, based on boundary conditions acquired in real-time from force sensors, located at the limb-prosthesis interface. Validation of the modeling system was accomplished by means of a synthetic phantom of the residual limb, which allowed simultaneous measurements of interface pressures and internal stresses. Human studies were conducted subsequently in five TTA patients. The dimensions of bones and soft tissues were obtained from X-rays of the residual limb of each patient. An indentation test was performed in order to obtain the effective elastic modulus of the soft tissues of the residual limb. Seven force sensors were placed between the residual limb and the prosthetic liner, and subjects walked on a treadmill during analysis. Generally, stresses under the shinbones were approximately threefold higher than stresses at the soft tissues behind the bones. Usage of a thigh corset decreased the stresses in the residual limb during gait by approximately 80%. Also, the stresses

  1. LIMITATIONS OF EDDY CURRENT RESIDUAL STRESS PROFILING IN SURFACE-TREATED ENGINE ALLOYS OF VARIOUS HARDNESS LEVELS

    SciTech Connect

    Abu-Nabah, B. A.; Hassan, W. T.; Blodgett, M. P.; Nagy, P. B.

    2010-02-22

    Recent research results indicated that eddy current conductivity measurements might be exploited for nondestructive evaluation of subsurface residual stresses in surface-treated nickel-base superalloy components. This paper presents new results that indicate that in some popular nickel-base superalloys the relationship between the electric conductivity profile and the sought residual stress profile is more tenuous than previously thought. It is shown that in IN718 the relationship is very sensitive to the state of precipitation hardening and, if left uncorrected, could render the eddy current technique unsuitable for residual stress profiling in components of 36 HRC or harder, i.e., in most critical engine applications. The presented experimental results show that the observed dramatic change in the eddy current response of hardened IN718 to surface treatment is caused by very fine nanometer-scale features of the microstructure, such as gamma' and gamma'' precipitates, rather than micrometer-scale features, such as changing grain size or carbide precipitates.

  2. [Tool for measuring occupational stress: a nurses' stress inventory].

    PubMed

    Stacciarini, J M; Tróccoli, B T

    2000-12-01

    We present an exploratory study aiming at constructing an inventory to measure occupational stress in nurses ("Inventário de Estresse em Enfermeiros"--IEE). A set of items was initially constructed from previously defined categories based on interviews with nurses and then improved through semantic analysis by referees and a pilot-test with nursing students. A sample of 461 nurses--workers from the public services of the Federal District--who answered the IEE was used in the study. Factorial analysis indicated the presence of a second-order global factor and three first-order factors: Interpersonal Relationships, Stressful Career Roles and Intrinsic Job Factors.

  3. Ultrasonic stress measurements in prestressing tendons

    NASA Astrophysics Data System (ADS)

    Washer, Glenn A.; Green, Robert E.

    2002-05-01

    The goal of this research was to examine ultrasonic stress measurement techniques for the condition assessment of prestressing tendons. Acoustoelastic measurements were made in prestressing rods and strands, and constants are reported that relate the change in ultrasonic velocity to the change in stress. The effects of dispersion in prestressing tendons, which act as circular wave guides for ultrasonic waves, were measured and evaluated. For this research, narrow-band, noncontact Electromagnetic Acoustic Transducers (EMATs) were designed to launch and receive ultrasonic waves propagating within the tendons.

  4. Measures of Residual Risk with Connections to Regression, Risk Tracking, Surrogate Models, and Ambiguity

    DTIC Science & Technology

    2015-01-07

    Measures of Residual Risk with Connections to Regression, Risk Tracking, Surrogate Models, and Ambiguity1 R. Tyrrell Rockafellar Johannes O. Royset...insights and a new class of distributionally robust optimization models. Keywords: risk measures, residual risk, generalized regression, surrogate ...Measures of Residual Risk with Connections to Regression, Risk Tracking, Surrogate Models, and Ambiguity 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c

  5. Triboluminescent Fiber-Optic Sensors Measure Stresses

    NASA Technical Reports Server (NTRS)

    Rogowski, Robert S.

    1994-01-01

    Triboluminescence exploited in fiber-optic sensor system for measuring changes in pressures, strains, vibrations, and acoustic emissions, in structural members. Sensors embedded in members for in situ monitoring of condition of structure. System passive in sense no source of radiation required to interrogate optical fiber. Technique has potential for wide range of applications in which detection and measurement of structural stress required.

  6. A photoelastic assessment of residual stresses in zirconia-veneer crowns.

    PubMed

    Belli, R; Monteiro, S; Baratieri, L N; Katte, H; Petschelt, A; Lohbauer, U

    2012-03-01

    Residual stresses within the veneer are linked to the high prevalence of veneer chipping observed in clinical trials of zirconia prostheses. We hypothesized that the thermal mismatch between the zirconia infrastructure and the veneer porcelain, as well as the rate used for cooling zirconia-veneer crowns, would be directly proportional to the magnitude of residual stresses built within the veneer layer. Two porcelains with different coefficients of thermal expansion were used to veneer zirconia copings, to create high or low thermal mismatches. The crowns were cooled according to a fast- or a slow-cooling protocol. The retardation of polarized light waves was used to calculate the residual stress magnitude and distribution across the veneer, according to the photoelasticity principle, in 1.0-mm-thick crown sections. While thermal mismatch was an important factor influencing the maximum stress development in the veneer, cooling rate had a minor role. Curved surfaces were preferential sites for stress concentration regardless of thermal mismatch or cooling rate.

  7. Microstructural and Residual Stress Development due to Inertia Friction Welding in Ti-6246

    NASA Astrophysics Data System (ADS)

    Attallah, Moataz M.; Preuss, Michael; Boonchareon, Chatri; Steuwer, Axel; Daniels, John E.; Hughes, Darren J.; Dungey, Christopher; Baxter, Gavin J.

    2012-09-01

    A thorough investigation has been performed to assess the microstructural properties, mechanical properties (hardness and elastic modulus), and residual stress development in Ti-6Al-2Sn-4Zr-6Mo (Ti-6246) inertia friction welds in the as-welded and postweld heat-treated conditions. It was evident that the thermomechanical deformation in the weld region occurred above the β transus, forming dynamically recrystallized β grains and precipitating acicular α within the β grains, which resulted in a localized hardness increase. In the heat-affected zone, a ghost microstructure of the base metal formed because of the absence of sufficient time for diffusion, resulting in Mo segregation in the prior primary α plates. Energy-dispersive synchrotron X-ray diffraction and neutron diffraction were used to assess the residual stress development in the three principal directions. The variation in the unstrained lattice parameters across the weld regions was established by imposing a stress balance on the axial stress component in the radial direction. It was found that the maximum stresses occurred in the hoop direction, with significantly lower stresses present in the radial and axial directions. The maximum tensile hoop stresses were located at ~4 mm from the weld centerline and not at the dynamically recrystallized β-rich weld zone. This was associated with the α → β phase transformation and the subsequent acicular α precipitation within the region surrounding the weld centerline.

  8. Thermo-Mechanical Behaviour of Turbine Disc Assembly in the Presence of Residual Stresses

    NASA Astrophysics Data System (ADS)

    Maricic, Luke Anthony

    A comprehensive three dimensional coupled thermo-mechanical finite element study is performed on turbine blade attachments in gas turbine engines. The effects of the self-generated centrifugal forces of the disc and the associated blades, thermal loads, and shot peening residual are all considered in this thesis. Three aspects of the work were accordingly examined. The first was concerned with the coupled thermo-mechanical stress analysis and load sharing between the teeth of the fir-tree root. The second was devoted to the development of a complete model incorporating the effect of shot peening residual stresses upon the developed stress state. The effectiveness of shot peening treatment in response to cyclic thermo-mechanical loadings at the contact interface has also been studied. The third was concerned with the validation of some aspects of the developed models analytically using closed form solutions and experimentally using photoelasticity.

  9. Weld Residual Stress and Distortion Analysis of the ARES I-X Upper Stage Simulator (USS)

    NASA Technical Reports Server (NTRS)

    Raju, Ivatury; Dawicke, David; Cheston, Derrick; Phillips, Dawn

    2008-01-01

    An independent assessment was conducted to determine the critical initial flaw size (CIFS) for the flange-to-skin weld in the Ares I-X Upper Stage Simulator (USS). The Ares system of space launch vehicles is the US National Aeronautics and Space Administration s plan for replacement of the aging space shuttle. The new Ares space launch system is somewhat of a combination of the space shuttle system and the Saturn launch vehicles used prior to the shuttle. Here, a series of weld analyses are performed to determine the residual stresses in a critical region of the USS. Weld residual stresses both increase constraint and mean stress thereby having an important effect on fatigue and fracture life. While the main focus of this paper is a discussion of the weld modeling procedures and results for the USS, a short summary of the CIFS assessment is provided.

  10. Aluminum alloys for satellite boxes : engineering guidelines for obtaining adequate strength while minimizing residual stresses and machining distortion.

    SciTech Connect

    Younger, Mandy S.; Eckelmeyer, Kenneth Hall

    2007-11-01

    This report provides strategies for minimizing machining distortion in future designs of aluminum alloy satellite boxes, based in part on key findings from this investigation. The report outlines types of aluminum alloys and how they are heat treated, how residual stresses develop during heat treatment of age hardening alloys, ways residual stresses can be minimized, and the design of machining approaches to minimize distortion in parts that contain residual stresses. Specific recommendations are made regarding alloy selection, heat treatment, stress relieving, and machining procedures for boxes requiring various strength levels with emphasis on 6061 and 7075 aluminum alloys.

  11. Influence of engineered interfaces on residual stresses and mechanical response in metal matrix composites

    NASA Technical Reports Server (NTRS)

    Arnold, Steven M.; Wilt, Thomas E.

    1992-01-01

    Because of the inherent coefficient of thermal expansion (CTE) mismatch between fiber and matrix within metal and intermetallic matrix composite systems, high residual stresses can develop under various thermal loading conditions. These conditions include cooling from processing temperature to room temperature as well as subsequent thermal cycling. As a result of these stresses, within certain composite systems, radial, circumferential, and/or longitudinal cracks have been observed to form at the fiber matrix interface region. A number of potential solutions for reducing this thermally induced residual stress field have been proposed recently. Examples of some potential solutions are high CTE fibers, fiber preheating, thermal anneal treatments, and an engineered interface. Here the focus is on designing an interface (by using a compensating/compliant layer concept) to reduce or eliminate the thermal residual stress field and, therefore, the initiation and propagation of cracks developed during thermal loading. Furthermore, the impact of the engineered interface on the composite's mechanical response when subjected to isothermal mechanical load histories is examined.

  12. Residual Stress In Sheet Metal Parts Made By Incremental Forming Process

    SciTech Connect

    Tanaka, Shigekazu; Nakamura, Tamotsu; Hayakawa, Kunio; Nakamura, Hideo; Motomura, Kazuo

    2007-05-17

    Incremental sheet metal forming, which uses a CNC forming stylus, is new flexible forming process not requiring the use of any expensive dies. We have applied the incremental forming process to dental prosthesis. This new process, however, posed difficult problems. After removing the outer portion of the incremental formed sheet metal part, the inner part is distorted. In this paper, the residual stress in the sheet metal part obtained by incremental forward stretch forming operations has been examined. Numerical simulations were conducted for solid elements. When small rigid ball slides on the metal sheet with a certain vertical feed, tension residual stress is produced in the upper layer of the sheet and compression stress in the lower. Then, the resultant moments throughout the sheet cause negative spring-back when the outer portion is removed. A systematic study of the behavior was conducted in this paper. Parameters considered included the tool radius and the vertical tool feed rate. The tip radius of forming stylus has a significant influence on the residual stress. The smaller radius of forming stylus, the larger bending force becomes. And new process with double forming styluses is examined to reduce the bending force.

  13. The Effect of Stochastically Varying Creep Parameters on Residual Stresses in Ceramic Matrix Composites

    NASA Technical Reports Server (NTRS)

    Pineda, Evan J.; Mital, Subodh K.; Bednarcyk, Brett A.; Arnold, Steven M.

    2015-01-01

    Constituent properties, along with volume fraction, have a first order effect on the microscale fields within a composite material and influence the macroscopic response. Therefore, there is a need to assess the significance of stochastic variation in the constituent properties of composites at the higher scales. The effect of variability in the parameters controlling the time-dependent behavior, in a unidirectional SCS-6 SiC fiber-reinforced RBSN matrix composite lamina, on the residual stresses induced during processing is investigated numerically. The generalized method of cells micromechanics theory is utilized to model the ceramic matrix composite lamina using a repeating unit cell. The primary creep phases of the constituents are approximated using a Norton-Bailey, steady state, power law creep model. The effect of residual stresses on the proportional limit stress and strain to failure of the composite is demonstrated. Monte Carlo simulations were conducted using a normal distribution for the power law parameters and the resulting residual stress distributions were predicted.

  14. The effects of machine parameters on residual stress determined using micro-Raman spectroscopy

    SciTech Connect

    Sparks, R.G.; Enloe, W.S.; Paesler, M.A.

    1988-12-01

    The effects of machine parameters on residual stresses in single point diamond turned silicon and germanium have been investigated using micro-Raman spectroscopy. Residual stresses were sampled across ductile feed cuts in < 100 > silicon and germanium which were single point diamond turned using a variety of feed rates, rake angles and clearance angles. High spatial resolution micro-Raman spectra (1{mu}m spot) were obtained in regions of ductile cutting where no visible surface damage was present. The use of both 514-5nm and 488.0nm excitation wavelengths, by virtue of their differing characteristic penetration depths in the materials, allowed determinations of stress profiles as a function of depth into the sample. Previous discussions have demonstrated that such Raman spectra will exhibit asymmetrically broadened peaks which are characteristic of the superposition of a continuum of Raman scatterers from the various depths probed. Depth profiles of residual stress were obtained using computer deconvolution of the resulting asymmetrically broadened raman spectra.

  15. The Effect of Heat Treatment on Residual Stress and Machining Distortions in Advanced Nickel Base Disk Alloys

    NASA Technical Reports Server (NTRS)

    Gayda, John

    2001-01-01

    This paper describes an extension of NASA's AST and IDPAT Programs which sought to predict the effect of stabilization heat treatments on residual stress and subsequent machining distortions in the advanced disk alloy, ME-209. Simple "pancake" forgings of ME-209 were produced and given four heat treats: 2075F(SUBSOLVUS)/OIL QUENCH/NO AGE; 2075F/OIL QUENCH/1400F@8HR;2075F/OIL QUENCH/1550F@3HR/l400F@8HR; and 2160F(SUPERSOLVUS)/OIL QUENCH/1550F@3HR/ 1400F@8HR. The forgings were then measured to obtain surface profiles in the heat treated condition. A simple machining plan consisting of face cuts from the top surface followed by measurements of the surface profile opposite the cut were made. This data provided warpage maps which were compared with analytical results. The analysis followed the IDPAT methodology and utilized a 2-D axisymmetric, viscoplastic FEA code. The analytical results accurately tracked the experimental data for each of the four heat treatments. The 1550F stabilization heat treatment was found to significantly reduce residual stresses and subsequent machining distortions for fine grain (subsolvus) ME209, while coarse grain (supersolvus) ME209 would require additional time or higher stabilization temperatures to attain the same degree of stress relief.

  16. Residual stress dependant anisotropic band gap of various (hkl) oriented BaI{sub 2} films

    SciTech Connect

    Kumar, Pradeep; Gulia, Vikash; Vedeshwar, Agnikumar G. E-mail: agvedeshwar@gmail.com

    2013-11-21

    The thermally evaporated layer structured BaI{sub 2} grows in various completely preferred (hkl) film orientations with different growth parameters like film thickness, deposition rate, substrate temperature, etc. which were characterized by structural, morphological, and optical absorption measurements. Structural analysis reveals the strain in the films and the optical absorption shows a direct type band gap. The varying band gaps of these films were found to scale linearly with their strain. The elastic moduli and other constants were also calculated using Density Functional Theory (DFT) formalism implemented in WIEN2K code for converting the strain into residual stress. Films of different six (hkl) orientations show stress free anisotropic band gaps (2.48–3.43 eV) and both positive and negative pressure coefficients. The negative and positive pressure coefficients of band gap are attributed to the strain in I-I (or Ba-Ba or both) and Ba-I distances along [hkl], respectively. The calculated band gaps are also compared with those experimentally determined. The average pressure coefficient of band gap of all six orientations (−0.071 eV/GPa) found to be significantly higher than that calculated (−0.047 eV/GPa) by volumetric pressure dependence. Various these issues have been discussed with consistent arguments. The electron effective mass m{sub e}{sup *}=0.66m{sub 0} and the hole effective mass m{sub h}{sup *}=0.53m{sub 0} have been determined from the calculated band structure.

  17. Effect of Decarburization on the Residual Stresses Produced by Shot Peening in Automotive Leaf Springs

    NASA Astrophysics Data System (ADS)

    De la Rosa, Claudia E. Flores; Trejo, Martin Herrera; Román, Manuel Castro; López, Eddy Alfaro

    2016-07-01

    The shot peening is used in the leaf springs manufacturing process for producing a compressive residual stress field (CRSF) at and near the surface that improves the fatigue resistance. The resulting CRSF is influenced by the surface ferrite thickness associated with the decarburization. Hence, this work aims to extend the knowledge on the influence of the decarburization on the CRSF for the given shot peening conditions. A study on the laboratory scale was conducted for an SAE 5160 steel grade used in the automotive industry. Next, specimens with different decarburization depths were treated using industrial shot peening, and the resulting CRSF was characterized. The CRSF was found to be influenced by the decarburization depth. It is assumed that the elastic deformation mechanism is predominant at low decarburization depths, followed by a zone in which both the elastic and plastic deformation have competing mechanisms that contribute to the CRSF, and at higher decarburization depths, the dominant mechanism is plastic deformation. The values for σsrs and σmcrs decrease as the decarburized depth increases, and suitable CRSFs were obtained below a decarburization depth of 120 µm in industrial leaves. Furthermore, the prediction based on expressions correlating the measured variables was good in these leaves.

  18. Conductivity Profile Determination by Eddy Current for Shot Peened Superalloy Surfaces Toward Residual Stress Assessment

    SciTech Connect

    Shen, Y.; Lo, C. C. H.; Frishman, A. M.; Lee, C.; Nakagawa, N.

    2007-03-21

    This paper describes an eddy current model-based method for inverting near-surface conductivity deviation profiles of surface treated materials from swept-high frequency eddy current (SHFEC) data. This work forms part of our current research directed towards the development of an electromagnetic nondestructive technique for assessing residual stress of shot-peened superalloy components. The inversion procedure is based on the use of a parameterized function to describe the near-surface conductivity as a function of depth for a shot-peened surface, and the laterally uniform multi-layer theory of Cheng, Dodd and Deeds to calculate the resulting coil impedance deviations. The convergence of the inversion procedure has been tested against synthesized eddy current data. As a demonstration, the conductivity deviation profiles of a series of Inconel 718 specimens, shot peened at various Almen intensities, have been obtained by inversion. Several consistency tests were conducted to examine the reliability of the inverted conductivity profiles. The results show that conductivity deviation profiles can be reliably determined from SHFEC data within the accuracy of the current measurement system.

  19. The design of the radial collimator for residual stress analysis diffractometer of J-PARC

    NASA Astrophysics Data System (ADS)

    Torii, Shuki; Moriai, Atsushi

    2006-11-01

    Radial collimators are devices needed to define gauge sizes in neutron diffraction experiments. A design work of collimators needed for an engineering diffractometer that will be built at J-PARC is being progressed. Several collimators for different gauge sizes (1, 3, 5 mm, etc …) are going to be designed to define a gauge size range from 1 to 10 mm. An equation was established to express a relation between the gauge size and geometrical design parameters of the collimator, by applying a normal distribution curve to the error distribution of measured gauge size. Currently, the geometric calculations for several collimators have been finished. A prototype collimator for a gauge size of 1 mm was made and an FWHM (full width at half maximum) of the normal distribution of 1 mm was obtained from performance tests conducted at the neutron diffractometer for residual stress analysis RESA in JRR-3 (Japan Research Reactor-3) of Japan Atomic Energy Agency (JAEA). In addition, the performance test results are in a good agreement with results from a Monte Carlo simulation with the McStas using the design parameters.

  20. Mapping residual stress fields from Vickers hardness indents using Raman microprobe spectroscopy

    SciTech Connect

    Sparks, R.G.; Enloe, W.S.; Paesler, M.A.

    1988-12-01

    Micro-Raman spectroscopy is used to map the residual stress fields in the vicinity of Vickers hardness indents. Both 514.5 and 488.0 nm, light is used to excite the effect and the resulting shifted and broadened Raman peaks are analyzed using computer deconvolution. Half-wave plates are used to vary the orientation of the incident later light`s polarization state with respect to crystal orientation. The Raman scattered light is then analyzed for polarization dependences which are indicative of the various components of the Raman scattering tensor. Such studies can yield valuable information about the orientation of stress components in a well known stress field. The results can then be applied to the determination of stress components in machined semiconductor materials.

  1. Method to control residual stress in a film structure and a system thereof

    DOEpatents

    Parthum, Sr., Michael J.

    2008-12-30

    A method for controlling residual stress in a structure in a MEMS device and a structure thereof includes selecting a total thickness and an overall equivalent stress for the structure. A thickness for each of at least one set of alternating first and second layers is determined to control an internal stress with respect to a neutral axis for each of the at least alternating first and second layers and to form the structure based on the selected total thickness and the selected overall equivalent stress. Each of the at least alternating first and second layers is deposited to the determined thickness for each of the at least alternating first and second layers to form the structure.

  2. Residual stress analysis in forming process of filament wound thick-walled CFRP pipes

    SciTech Connect

    Kondo, Toshimi; Sekine, Hideki; Nakano, Kunio

    1995-11-01

    Residual stress analysis for the cracking phenomenon of filament would thick-walled CFRP pipes, which frequently occurs in the forming process of curing and thermal cycling through the course of the wet filament winding, was made from both the experimental and theoretical points of view. A simple analytical model to study the cracking in the CFRP pipes was proposed. The pipes are multilayered and reinforced in the axial and circumferential directions alternatively by carbon fibers. Taking account of the anisotropy of mechanical and thermal properties including the shrinkage strain, which depend considerably on the temperature, the residual stresses in the CFRP pipes were elucidated in the forming process, particularly, in cooling of the cure process.

  3. Residual stress diffractometer KOWARI at the Australian research reactor OPAL: Status of the project

    NASA Astrophysics Data System (ADS)

    Brule, Alain; Kirstein, Oliver

    2006-11-01

    Neutron scattering using diffraction techniques is now recognized as the most precise and reliable method of mapping sub-surface residual stresses in materials or even components, which are not only of academic but also of industrial-economic relevance. The great potential of neutrons in the field of residual stresses was recognized by ANSTO and its external Beam Instrument Advisory Group for the new research reactor OPAL. The recommendation was to build the dedicated strain scanner KOWARI among the first suite of instruments available to users. We give an update on the overall project and present the current status of the diffractometer. It is anticipated that the instrument will be commissioned in mid 2006 and available to users at the end of the OPAL project.

  4. Relief of Residual Stress in Streamline Tie Rods by Heat Treatment

    NASA Technical Reports Server (NTRS)

    Pollard, R E; Reinhart, Fred M

    1941-01-01

    About two-thirds of the residual stress in cold-worked SAE 1050 steel tie rods was relieved by heating 30 minutes at 600 degrees Fahrenheit. Cold-worked austenitic stainless-steel tie rods could be heated at temperatures up to 1000 degrees Fahrenheit without lowering the important physical properties. The corrosion resistance, in laboratory corrosion test, of straight 18:8 and titanium-treated 18:8 materials appeared to be impaired after heating at temperatures above 800 degrees or 900 degrees fahrenheit. Columbium-treated and molybdenum-treated 18:8 steel exhibited improved stability over a wide range of temperatures. Tie rods of either material could be heated 30 minutes with safety at any temperature up to 1000 degrees Fahrenheit. At this temperature most of the residual stress would be relieved.

  5. Thermoelastic investigation of residual stress: plastic deformation and the change in thermoelastic constant

    NASA Astrophysics Data System (ADS)

    Robinson, A. F.; Dulieu-Barton, J. M.; Quinn, S.; Burguete, R. L.

    2010-06-01

    Plastic deformation causes very small changes in the thermoelastic response of metallic materials; this variation of the thermoelastic constant has the potential to form the basis of a new non-destructive, non-contact, full-field technique for residual stress assessment that is quicker and cheaper than existing methods. The effect of plastic strain on the thermoelastic constant is presented as a potential basis for a calibration methodology that reveals areas of a component that have experienced plastic strain. Establishing this basis provides the initial step in identifying a new approach to residual stress analysis using the thermoelastic response. An evaluation of initial calibration results is presented and the feasibility of applying the methodology to actual components is assessed. As the response to plastic strain is likely to be small it is necessary to identify the effects of the paint coating; experimental work is presented that highlights the importance of repeatable coating approaches.

  6. Scanning electron acoustic microscopy of indentation-induced cracks and residual stresses in ceramics

    NASA Technical Reports Server (NTRS)

    Cantrell, John H.; Qian, Menglu; Ravichandran, M. V.; Knowles, K. M.

    1990-01-01

    The ability of scanning electron acoustic microscopy (SEAM) to characterize ceramic materials is assessed. SEAM images of Vickers indentations in SiC whisker-reinforced alumina clearly reveal not only the radial cracks, the length of which can be used to estimate the fracture toughness of the material, but also reveal strong contrast, interpreted as arising from the combined effects of lateral cracks and the residual stress field left in the SiC whisker-reinforced alumina by the indenter. The strong contrast is removed after the material is heat treated at 1000 C to relieve the residual stresses around the indentations. A comparison of these observations with SEAM and reflected polarized light observations of Vickers indentations in soda-lime glass both before and after heat treatment confirms the interpretation of the strong contrast.

  7. Scanning electron acoustic microscopy of residual stresses in ceramics: Theory and experiment

    NASA Technical Reports Server (NTRS)

    Cantrell, John H.; Qian, Menglu

    1992-01-01

    Several reviews have highlighted a number of applications of scanning electron acoustic microscopy (SEAM) to metals and semiconductors which show that SEAM can provide new information on surface and near-surface features of such materials, but there have been few studies attempting to determine the capabilities of SEAM for characterizing ceramic materials. We have recently observed image contrast in SEAM from residual stress fields induced in brittle materials by Vickers indentations that is strongly dependent on the electron beam chopping frequency. We have also recently developed a three-dimensional mathematical model of signal generation and contrast in SEAM, appropriate to the brittle materials studied, that we use as a starting point in this paper for modeling the effect of residual stress fields on the generated electron acoustic signal. The influence of the electron beam chopping frequency is also considered under restrictive assumptions.

  8. Residual stress relief due to fatigue in tetragonal lead zirconate titanate ceramics

    SciTech Connect

    Hall, D. A.; Mori, T.; Comyn, T. P.; Ringgaard, E.; Wright, J. P.

    2013-07-14

    High energy synchrotron XRD was employed to determine the lattice strain {epsilon}{l_brace}111{r_brace}and diffraction peak intensity ratio R{l_brace}200{r_brace}in tetragonal PZT ceramics, both in the virgin poled state and after a bipolar fatigue experiment. It was shown that the occurrence of microstructural damage during fatigue was accompanied by a reduction in the gradient of the {epsilon}{l_brace}111{r_brace}-cos{sup 2} {psi} plot, indicating a reduction in the level of residual stress due to poling. In contrast, the fraction of oriented 90 Degree-Sign ferroelectric domains, quantified in terms of R{l_brace}200{r_brace}, was not affected significantly by fatigue. The change in residual stress due to fatigue is interpreted in terms of a change in the average elastic stiffness of the polycrystalline matrix due to the presence of inter-granular microcracks.

  9. Residual Stress Analysis in Girth-welded Ferritic and Austenitic Steel Pipes Using Neutron and X-Ray Diffraction

    SciTech Connect

    Hempel, Nico; Bunn, Jeffrey R; Nitschke-Pagel, Thomas; Payzant, E Andrew; Dilger, Klaus

    2016-01-01

    This paper is dedicated to the thorough experimental analysis of the residual stresses in the vicinity of tubular welds and the mechanisms involved in their formation. Pipes made of a ferritic-pearlitic structural steel and an austenitic stainless steel are investigated in this study. The pipes feature a similar geometry and are MAG welded with two passes and comparable parameters. Residual strain mappings are carried out using X-ray and neutron diffraction. The combined use of both techniques permits both near-surface and through-wall analyses of the residual stresses. The findings allow for a consistent interpretation of the mechanisms accounting for the formation of the residual stress fields due to the welding process. Since the results are similar for both materials, it can be concluded that residual stresses induced by phase transformations, which can occur in the structural steel, play a minor role in this regard.

  10. Optimization of residual stresses in MMC's through the variation of interfacial layer architectures and processing parameters

    NASA Technical Reports Server (NTRS)

    Pindera, Marek-Jerzy; Salzar, Robert S.

    1996-01-01

    The objective of this work was the development of efficient, user-friendly computer codes for optimizing fabrication-induced residual stresses in metal matrix composites through the use of homogeneous and heterogeneous interfacial layer architectures and processing parameter variation. To satisfy this objective, three major computer codes have been developed and delivered to the NASA-Lewis Research Center, namely MCCM, OPTCOMP, and OPTCOMP2. MCCM is a general research-oriented code for investigating the effects of microstructural details, such as layered morphology of SCS-6 SiC fibers and multiple homogeneous interfacial layers, on the inelastic response of unidirectional metal matrix composites under axisymmetric thermomechanical loading. OPTCOMP and OPTCOMP2 combine the major analysis module resident in MCCM with a commercially-available optimization algorithm and are driven by user-friendly interfaces which facilitate input data construction and program execution. OPTCOMP enables the user to identify those dimensions, geometric arrangements and thermoelastoplastic properties of homogeneous interfacial layers that minimize thermal residual stresses for the specified set of constraints. OPTCOMP2 provides additional flexibility in the residual stress optimization through variation of the processing parameters (time, temperature, external pressure and axial load) as well as the microstructure of the interfacial region which is treated as a heterogeneous two-phase composite. Overviews of the capabilities of these codes are provided together with a summary of results that addresses the effects of various microstructural details of the fiber, interfacial layers and matrix region on the optimization of fabrication-induced residual stresses in metal matrix composites.

  11. New Residual Stress Mapping Tool Applied to Atlas Current Joint Design

    DTIC Science & Technology

    2013-06-01

    The new design achieves the required fit by mechanically distorting soft metals with a swaged joint. In this paper, we present the results of the...joint swages an ultra-pure, extremely soft aluminum liner between a stainless steel glide plane and a relatively strong aluminum counter bore in... swaged joint. In this paper, we present the results of the first application of a new residual stress mapping technique, the contour method, to the design

  12. UV identification and quantitative measurement of quinaldine residues in fish

    USGS Publications Warehouse

    Allen, J.L.; Sills, J.B.

    1970-01-01

    A method for the confirmatory analysis of quinaldine residue in fish is described. The method utilizes the same extraction and cleanup procedure as the GLC method reported previously. The lower limit of sensitivity for quinaldine residue in fish muscle is 0.01 ppm. Identification is accomplished by comparing the UV spectra of the sample and a standard solution of quinaldine.

  13. Analytical Modeling of Surface Roughness, Hardness and Residual Stress Induced by Deep Rolling

    NASA Astrophysics Data System (ADS)

    Magalhães, Frederico C.; Abrão, Alexandre M.; Denkena, Berend; Breidenstein, Bernd; Mörke, Tobias

    2017-02-01

    Deep rolling is a mechanical surface treatment that can significantly alter the features of metallic components and despite the fact that it has been used for a long time, to date the influence of the interaction among the principal process parameters has not been thoroughly understood. Aiming to fulfill this gap, this work addresses the effect of deep rolling on surface finish and mechanical properties from the analytical and experimental viewpoints. More specifically, the influence of deep rolling pressure and number of passes on surface roughness, hardness and residual stress induced on AISI 1060 steel is investigated. The findings indicate that the surface roughness after deep rolling is closely related to the yield strength of the work material and the available models can satisfactorily predict the former parameter. Better agreement between the mathematical and experimental hardness values is achieved when a single deep rolling pass is employed, as well as when the yield strength of the work material increases. Compressive residual stress is generally induced after deep rolling, irrespectively of the selected heat treatment and deep rolling parameters. Finally, the model proposed to predict residual stress provides results closest to the experimental data especially when the annealed material is considered.

  14. Analytical Modeling of Surface Roughness, Hardness and Residual Stress Induced by Deep Rolling

    NASA Astrophysics Data System (ADS)

    Magalhães, Frederico C.; Abrão, Alexandre M.; Denkena, Berend; Breidenstein, Bernd; Mörke, Tobias

    2016-12-01

    Deep rolling is a mechanical surface treatment that can significantly alter the features of metallic components and despite the fact that it has been used for a long time, to date the influence of the interaction among the principal process parameters has not been thoroughly understood. Aiming to fulfill this gap, this work addresses the effect of deep rolling on surface finish and mechanical properties from the analytical and experimental viewpoints. More specifically, the influence of deep rolling pressure and number of passes on surface roughness, hardness and residual stress induced on AISI 1060 steel is investigated. The findings indicate that the surface roughness after deep rolling is closely related to the yield strength of the work material and the available models can satisfactorily predict the former parameter. Better agreement between the mathematical and experimental hardness values is achieved when a single deep rolling pass is employed, as well as when the yield strength of the work material increases. Compressive residual stress is generally induced after deep rolling, irrespectively of the selected heat treatment and deep rolling parameters. Finally, the model proposed to predict residual stress provides results closest to the experimental data especially when the annealed material is considered.

  15. Finite Element Modelling and Residual Stress Prediction in End Milling of Ti6Al4Valloy

    NASA Astrophysics Data System (ADS)

    Krishnakumar, P.; Sripathi, J.; Vijay, P.; Ramachandran, K. I.

    2016-09-01

    Titanium and its alloys are materials that exhibit unique combination of mechanical and physical properties that enable their usage in various fields. In spite of having a lot of advantages, their usage is limited because they are difficult to machine due to their inherent properties of high specific heat capacity, reactivity with tool and low thermal conductivity thereby causing excessive tool wear. To facilitate the process of machining, it becomes necessary to find out and relieve the residual stress caused during machining. Since experiments cannot be performed for each instance, creation of an FE model is desirable. In this paper a finite element analysis (FEA) of the machining of Ti6Al4V for different cutting speeds is presented. A 3D finite element model is developed with the Titanium alloy (Ti6Al4V) as the workpiece and a four flute carbide tip end mill cutter as the tool to predict the residual stress developed within the titanium alloy after machining. The finite element model utilises the Johnson-Cook model to depict the plasticity and the damage criteria and implements the Arbitrary Lagrangian Eulerian (ALE) formulation to increase the accuracy of the model. The FE model has been developed and the findings are presented. The results indicate that residual stresses are maximum at the surface and decrease linearly along the depth and increase as the cutting speed and depth of cut are increased.

  16. Prediction and Measurement of Residual Strains for a Composite Bonded Joint

    NASA Astrophysics Data System (ADS)

    Schoeppner, G. A.; Mollenhauer, D. H.; Iarve, E. V.

    2004-03-01

    A quasi-isotropic composite laminate/adherend of IM6/3501-6 and a composite bonded specimen were manufactured and tested. The bonded specimen was fabricated by postbonding composite adherends together using a 177°C adhesive resin. Predictions for the residual curing strains in the composite adherends and the adhesively bonded composite specimen were performed using a thermomechanical linearly elastic analysis. The analysis was performed using a computer program based on a polynomial spline displacement approximation method [1]. The residual strains of the specimens were measured using the moiré interferometry technique. Diffraction gratings were replicated at room temperature onto the edges of polished laminated adherends and on the edge of a fully cured adhesively bonded specimen. The specimens were cut through their entire thickness in the middle of the diffraction grating area, resulting in a redistribution of the residual curing stresses, with corresponding changes in the strain field at the edges of the cut. A full-field deformation pattern was obtained in the grating area by analyzing the recorded fringe patterns. The deformation field induced by the cut in the laminated adherends and the adhesive bondline were estimated by the linear thermomechanical analysis. A good agreement between the analysis and the experimental results was obtained.

  17. Investigations on the Initial Stress Evolution During Atmospheric Plasma Spraying of YSZ by In Situ Curvature Measurement

    NASA Astrophysics Data System (ADS)

    Mutter, Markus; Mauer, Georg; Mücke, Robert; Vaßen, Robert; Back, Hyoung Chul; Gibmeier, Jens

    2016-04-01

    The residual stresses within plasma-sprayed coatings are an important factor that can influence the lifetime as well as the performance in operation. The investigation of stresses evolving during deposition and post-deposition cooling for atmospheric plasma spraying of yttria-stabilized zirconia coatings using in situ measurement of the samples curvature is a powerful tool for identifying the factors that contribute to stress generation. Under various spray conditions, the first deposition pass leads to a significantly larger increase in samples curvature than the subsequent passes. It is shown in this work that the amount of curvature change at the onset of spraying is significantly influenced by the spray conditions, as well as by the substrate material. More information on the origin of this steep curvature increase at the onset of spraying was obtained by single splat experiments, which yielded information on the splat bonding behavior under various conditions. A comparison of the compressive yield strength for different substrate materials indicated the influence of substrate residual stress relaxation. Residual stress measurements using the incremental hole-drilling method and x-ray diffraction confirmed that the coating deposition affects the substrate residual stress level. The yield strength data were combined with the substrate near-surface temperature during deposition, obtained by finite element simulations, and with the measured residual stress-profile. This revealed that residual stress relaxation is the key factor for the initial curvature increase.

  18. Measures of Residual Risk with Connections to Regression, Risk Tracking, Surrogate Models, and Ambiguity

    DTIC Science & Technology

    2015-05-20

    Measures of Residual Risk with Connections to Regression, Risk Tracking, Surrogate Models, and Ambiguity1 R. Tyrrell Rockafellar Johannes O. Royset... Measures of residual risk are developed as extension of measures of risk. They view a random variable of interest in concert with an auxiliary random...forecasting and generalized regression. We establish the fundamental properties in this framework and show that measures of residual risk along with

  19. Effect of laser-remelting of surface cracks on microstructure and residual stresses in 12Ni maraging steel

    NASA Astrophysics Data System (ADS)

    Grum, J.; Slabe, J. M.

    2006-04-01

    The paper presents the results of a study on possible application of laser-remelting to repair of narrow and comparatively deep cracks at the surface of highly thermo-mechanically loaded parts made of 12% Ni hot-working maraging tool steel. Laser-remelting of maraging steel is, due to very good weldability and flexibility of the process, very prospective for repair of fatigued surfaces of parts made of this steel at which the presence of surface microcracks may be observed. In addition to the efficiency of crack remelting, the influence of laser-remelting on the heat-affected zone in terms of its microstructure and residual stresses was also studied. The microstructure in the laser-remelted track is cellular/dendritic. In the heat-affected zone surrounding the laser-remelted track, the microstructure varies considerably. A microstructure analysis revealed, in the heat-affected zone, five microstructural zones and sub-zones. Residual stresses measured after laser-remelting are with reference to gradual through-depth changing of the stresses favourable.

  20. Importance of the Roughness and Residual Stresses of Dental Implants on Fatigue and Osseointegration Behavior. In Vivo Study in Rabbits.

    PubMed

    Velasco, Eugenio; Monsalve-Guil, Loreto; Jimenez, Alvaro; Ortiz, Iván; Moreno-Muñoz, Jesús; Nuñez-Marquez, Enrique; Pegueroles, Marta; Pérez, Román A; Gil, Francisco Javier

    2016-12-01

    This study focuses on the fatigue behavior and bone-implant attachment for the more usual surfaces of the different CP-titanium dental implants. The implants studied were: as-received (CTR), acid etching (AE), spark-anodization (SA), and with a grit-blasted surface (GB). Residual stresses were determined by means of X-ray diffraction. The fatigue tests were carried out at 37°C on 160 dental implants, and the stress-failure (S-N) curve was determined. The fatigue tests showed that the grit-blasting process improved fatigue life. This is a consequence of the layer of compressive residual stresses that the treatment generates in titanium surfaces. Further, our aim was to assess and compare the short- and midterm bone regenerative potential and mechanical retention of the implants in bone of New Zealand rabbits. The mechanical retention after 4 and 10 weeks of implantation was evaluated with histometric and pull-out tests, respectively, as a measure of the osseointegration of the implants. The results demonstrated that the GB treatment produced microrough that accelerated bone tissue regeneration and increased mechanical retention in the bone bed at short periods of implantation in comparison with all other implants tested. The GB surface produced an improvement in mechanical long-time behavior and improved bone growth. These types of treated implants can have great potential in clinical applications, as evidenced by the outcomes of the current study.

  1. Separating plasticity-induced closure and residual stress contributions to fatigue crack retardation following an overload

    NASA Astrophysics Data System (ADS)

    Salvati, Enrico; Zhang, Hongjia; Fong, Kai Soon; Song, Xu; Korsunsky, Alexander M.

    2017-01-01

    The introduction of an overload or underload within a constant amplitude loading fatigue test leads to a retardation or acceleration of the Fatigue Crack Growth Rate (FCGR). The understanding of the causes of these effects is essential in the context of variable amplitude fatigue loading, since in principle any loading history can be represented as a sequence of overloads and underloads. In the case of overload, along with some other minor causes, the residual stress changes at the crack tip and crack closure behind the tip can be thought of as the main factors that affect the fatigue crack growth rate. Whilst this has been recognised and accepted for many decades, controversy persists regarding the relative significance and presence of these two effects, and consensus is yet to emerge. The effect of crack closure, when the baseline loading ratio is high enough, can be inhibited so that the main cause of retardation becomes doubtless the residual stress present ahead the crack tip. In the present paper we report our attempt to deconvolve the contributions of crack closure and residual stress on crack retardation following an overload. To accomplish this task we analyse the results of fatigue tests run at two baseline load ratios, namely R=0.1 and R=0.7. At the load ratio of R=0.7 the crack closure effect is not operative, as confirmed by Digital Image Correlation analysis of the crack flanks close to the tip, and post mortem fractographic analysis of crack surfaces. Therefore, for R=0.7 the compressive residual stress region created by the overload ahead of the crack tip is the sole mechanism causing crack retardation. Therefore, for R=0.7 the focus must be placed entirely on the strain field around the crack tip. To this end, line profiles along the crack bisector of elastic strain in the crack opening direction were collected at several stages of crack propagation past the overload using in situ Synchrotron X-ray Powder Diffraction (SXRPD) technique. By

  2. Residual mechanical stress decrease in GaAs-based laser diodes via a bi-material investigation

    NASA Astrophysics Data System (ADS)

    LeClecH, Julien; Cassidy, Daniel T.; Laruelle, François; Bettiati, Mauro; Landesman, Jean-Pierre

    2011-06-01

    Bonding-induced mechanical stress in GaAs-based laser diodes is studied by numerical and experimental techniques. This stress, induced by the soldering processes, appears when cooling down the assembly because of Coefficient of Thermal Expansion (CTE) mismatch, and dimensional disparities. Detailed mechanisms taking place are not fully understood. Residual stress is also known to influence device reliability. Composite submounts studied are composed of a CuW heat spreader on an AlN bottom plate in standard and optimized designs to lower mechanical stress levels. CuW shows a high thermal conductivity and a matched CTE with GaAs. Plain AlN submounts are studied as a reference. The numerical technique is a Finite Element Method calculation to compute the stress tensor induced in GaAs-based laser diodes during the soldering process on submounts with 80-20 AuSn eutectic solder pads. Starting with 31 MPa on the plain AlN submount, the standard composite submount gives 23.5 MPa while the optimized version is as low as 12 MPa. The experimental technique consists of Degree of Polarization (DoP) measurements of the photoluminescence emitted by a planarized diode bonded to a submount. From the DoP, relative stress variations induced by the submount are estimated. Starting with DoP referenced at 100% on plain AlN submounts, the standard composite submount gives 46% DoP reduction while the optimized version is expected to exhibit a reduction larger than 65%. Composite submounts with reduced mechanical stress and preserved thermal properties were studied experimentally and theoretically. An optimized design allows reducing the mechanical stress by a factor 2.5 at least.

  3. A method for incorporating three-dimensional residual stretches/stresses into patient-specific finite element simulations of arteries.

    PubMed

    Pierce, David M; Fastl, Thomas E; Rodriguez-Vila, Borja; Verbrugghe, Peter; Fourneau, Inge; Maleux, Geert; Herijgers, Paul; Gomez, Enrique J; Holzapfel, Gerhard A

    2015-07-01

    The existence of residual stresses in human arteries has long been shown experimentally. Researchers have also demonstrated that residual stresses have a significant effect on the distribution of physiological stresses within arterial tissues, and hence on their development, e.g., stress-modulated remodeling. Through progress in medical imaging, image analysis and finite element (FE) meshing tools it is now possible to construct in vivo patient-specific geometries and thus to study specific, clinically relevant problems in arterial mechanics via FE simulations. Classical continuum mechanics and FE methods assume that constitutive models and the corresponding simulations start from unloaded, stress-free reference configurations while the boundary-value problem of interest represents a loaded geometry and includes residual stresses. We present a pragmatic methodology to simultaneously account for both (i) the three-dimensional (3-D) residual stress distributions in the arterial tissue layers, and (ii) the equilibrium of the in vivo patient-specific geometry with the known boundary conditions. We base our methodology on analytically determined residual stress distributions (Holzapfel and Ogden, 2010, J. R. Soc. Interface 7, 787-799) and calibrate it using data on residual deformations (Holzapfel et al., 2007, Ann. Biomed. Eng. 35, 530-545). We demonstrate our methodology on three patient-specific FE simulations calibrated using experimental data. All data employed here are generated from human tissues - both the aorta and thrombus, and their respective layers - including the geometries determined from magnetic resonance images, and material properties and 3-D residual stretches determined from mechanical experiments. We study the effect of 3-D residual stresses on the distribution of physiological stresses in the aortic layers (intima, media, adventitia) and the layers of the intraluminal thrombus (luminal, medial, abluminal) by comparing three types of FE simulations

  4. The research of relationships between residual stress and columnar angles in oblique deposition of magnesium fluoride thin films

    NASA Astrophysics Data System (ADS)

    Jaing, Cheng-Chung; Liu, Ming-Chung; Cho, Wen-Hao; Tang, Chien-Jen; Liou, Yeuh-Yeong; Wang, Jun-Yuan; Lee, Cheng-Chung

    2011-10-01

    MgF2 films are obliquely deposited on glass substrates using a resistive heating Mo boat at both substrate temperatures of room temperature and 220 °C. These films have obviously columnar microstructures from SEM pictures without respect to substrate temperatures. The columnar angles of the MgF2 films increase with the deposition angles. However, the columnar angle of MgF2 film, deposited at a substrate temperature of room temperature, is not equal to that at 220 °C when the MgF2 films are prepared at the same deposition angle. Also, the trend of stress behavior of the MgF2 films, deposited at a substrate temperature of room temperature, is different from that at 220 °C due to the generation of thermal stress. The behaviors associated with stress in the MgF2 films are measured using a phase-shifting Twyman-Green interferometer with the application of a phase reduction algorithm. Anisotropic stress does not develop in the MgF2 films with tilted columns and the residual stress depends on the deposition and columnar angles in columnar microstructures of the MgF2 films.

  5. Phenotypic characterisation of Saccharomyces spp. yeast for tolerance to stresses encountered during fermentation of lignocellulosic residues to produce bioethanol

    PubMed Central

    2014-01-01

    Background During industrial fermentation of lignocellulose residues to produce bioethanol, microorganisms are exposed to a number of factors that influence productivity. These include inhibitory compounds produced by the pre-treatment processes required to release constituent carbohydrates from biomass feed-stocks and during fermentation, exposure of the organisms to stressful conditions. In addition, for lignocellulosic bioethanol production, conversion of both pentose and hexose sugars is a pre-requisite for fermentative organisms for efficient and complete conversion. All these factors are important to maximise industrial efficiency, productivity and profit margins in order to make second-generation bioethanol an economically viable alternative to fossil fuels for future transport needs. Results The aim of the current study was to assess Saccharomyces yeasts for their capacity to tolerate osmotic, temperature and ethanol stresses and inhibitors that might typically be released during steam explosion of wheat straw. Phenotypic microarray analysis was used to measure tolerance as a function of growth and metabolic activity. Saccharomyces strains analysed in this study displayed natural variation to each stress condition common in bioethanol fermentations. In addition, many strains displayed tolerance to more than one stress, such as inhibitor tolerance combined with fermentation stresses. Conclusions Our results suggest that this study could identify a potential candidate strain or strains for efficient second generation bioethanol production. Knowledge of the Saccharomyces spp. strains grown in these conditions will aid the development of breeding programmes in order to generate more efficient strains for industrial fermentations. PMID:24670111

  6. Effects of residual stress and texture on the high-cycle fatigue properties of light metals

    NASA Astrophysics Data System (ADS)

    Jiang, Xiuping

    2007-12-01

    High cycle fatigue tests were conducted on a commercially pure Ti, a forged Ti-6Al-4V alloy, and newly developed high strength AA2026 and AA2099 Al alloys in four-point bend. The effects of surface compressive residual stress and texture on the fatigue properties of these alloys were systematically investigated. The resistance to fatigue crack growth in an alloy was estimated using a simple model that took into account texture and grain structure. The resistance calculations were able to explain the observed behaviors of fatigue crack growth in planar slip materials. Due to strengthening in the surface by enhancement treatment, fatigue cracks were found to be initiated in the subsurface region in the short peened Ti-6Al-4V alloy and sandblasted CP Ti, in contrast to crack initiation on the surface of the untreated samples. When the shot peened Ti-6A1-4V alloy was tested between 25°C and 200°C, the surface compressive residual stress could only be slightly relaxed due to thermal exposure, which did not deteriorate the fatigue strength of the alloy. Similarly, no obvious redistribution of the residual stress was observed when the sandblasted Ti was annealed below 200°C. With increase in the annealing temperature (300°C˜700°C), the compressive residual stresses were significantly relaxed, leading to relatively a lower fatigue strength. In AA2026 & AA2099 Al alloys, crack growth was found to be in a predominantly crystallographic mode in unrecrystallized regions, and a non-crystallographic mode in recrystallized regions. Fatigue cracks were deflected at grain boundaries usually with small twist angles in the unrecrystallized regions, but with large twist angles in the recrystallized regions. The theoretical analysis verified that a large percentage of recrystallized grains could provide strong resistance to fatigue crack growth by producing larger twist angles of crack deflection at their grain boundaries than those of most of the gains in unrecrystallized

  7. An Assessment of the Residual Stresses in Low Pressure Plasma Sprayed Coatings on an Advanced Copper Alloy

    NASA Technical Reports Server (NTRS)

    Raj, S. V.; Ghosn, L. J.; Agarwal, A.; Lachtrupp, T. P.

    2002-01-01

    Modeling studies were conducted on low pressure plasma sprayed (LPPS) NiAl top coat applied to an advanced Cu-8(at.%)Cr-4%Nb alloy (GRCop-84) substrate using Ni as a bond coat. A thermal analysis suggested that the NiAl and Ni top and bond coats, respectively, would provide adequate thermal protection to the GRCop-84 substrate in a rocket engine operating under high heat flux conditions. Residual stress measurements were conducted at different depths from the free surface on coated and uncoated GRCop-84 specimens by x-ray diffraction. These data are compared with theoretically estimated values assessed by a finite element analysis simulating the development of these stresses as the coated substrate cools down from the plasma spraying temperature to room temperature.

  8. Estimation of residual stress in cold rolled iron-disks using magnetic and ultrasonic methods and neutron diffraction technique

    SciTech Connect

    Aksenov, V.L.; Balagurov, A.M.; Taran, Yu.V.; Bokuchava, G.D.; Schreiber, J.

    1995-12-31

    Variation of internal stress states in cold rolled sheet metal can essentially influence the result of forming processes. Therefore it is important to control the forming process by a practicable in line testing method. For this purpose magnetic and ultrasonic nondestructive methods are available. However, it is necessary to calibrate these techniques. This paper describes a first step of such a calibration procedure making use of the neutron diffraction method. On the basis of the diffraction results an assessment of the magnetic and ultrasonic methods for the estimation of residual stress in the cold rolled iron-disks was made. Reasonable measuring concepts for practical applications to forming processes with cold rolled sheet metal are discussed.

  9. Thermal-induced residual stresses affect the fractographic patterns of zirconia-veneer dental prostheses.

    PubMed

    Belli, Renan; Petschelt, Anselm; Lohbauer, Ulrich

    2013-05-01

    Veneer fractures in dental zirconia-veneer prostheses are more frequent clinically than in conventional metal-ceramic systems. This is thought to be due to the increased residual stresses generated within the veneer during fabrication when zirconia is the infrastructure material. This investigation aimed to analyze the fractographic features of fractured zirconia-veneer dental crowns submitted to a load-to-failure test and to a more clinically relevant in vitro chewing simulation fatigue test. As-sintered and sandblasted zirconia copings were veneered with glass-ceramic with different coefficients of thermal expansion and cooled following two cooling rates, creating, this way, different levels of stresses within the veneer. Crowns with different thermal mismatch combinations and different cooling rates were hypothesized to present particular fracture patterns. A careful examination of >1000 scanning electron microscopy images of the fracture surfaces was conducted in search of characteristic fractographic markings of fracture mechanisms connected to the stress state of the veneer. Distinctive structural features could be observed between groups veneered with the two different glass-ceramics and between fractured crowns under static and cyclic loading. The presence/absence of residual stresses zones within the veneer have shown to play the major role in the fracture pattern of zirconia-veneer dental prostheses. For the fatigue crowns, the zirconia core was never exposed, either for sandblasted and as-sintered groups.

  10. Modeling the Effect of Carburization and Quenching on the Development of Residual Stresses and Bending Fatigue Resistance of Steel Gears

    NASA Astrophysics Data System (ADS)

    Li, Zhichao; Freborg, Andrew M.; Hansen, Bruce D.; Srivatsan, T. S.

    2013-03-01

    Most steel gears are carburized and quenched prior to service to obtain the desired specific strength (σ/ρ) and hardness requirements. Use of carburization and quenching of steel gears creates a compressive residual stress on the carburized surface, which is beneficial for improving both bending and contact fatigue performance. Also, higher carbon content in the carburized surface decreases the starting temperature for formation of the martensitic phase and delaying the martensitic transformation at the part surface during the quenching hardening process. During the martensite phase formation, the material volume expands. The delayed martensitic transformation, coupled with the associated delayed volume expansion, induces residual compressive stress on the surface of the quenched part. The carburized case depth and distribution of carbon affect both the magnitude and the depth of the resulting residual compressive stress. In this article, the effect of carbon distribution on the residual stress in a spur gear is presented and discussed using finite element modeling to understand the intrinsic material mechanics contributing to the presence of internal stress. Influence of the joint on thermal gradient and the influence of phase transformation on the development of internal stresses are discussed using results obtained from modeling. The residual stress arising due to heat treatment is imported into single-tooth bending and dynamic contact stress analysis models to investigate the intrinsic interplay among carbon case depth, residual stress, bending load, and torsional load on potential fatigue life. Three carburization processes, followed by oil quenching, are examined. A method for designing minimum case depth so as to achieve beneficial residual stresses in gears subjected to bending and contact stresses is suggested.

  11. Practical Application of Residual Stress Measurements on Maritime Vessels

    DTIC Science & Technology

    2012-06-01

    Victoria class submarine is made of HY80 stainless steel and is coated with a primer, adhesive and acoustic tiles. The primer and adhesive layer...1  Figure 2.  DoD expenditures on fuel compared to overall fuel consumption. After [2] ....2  Figure 3.  LCS 2 Steel mono hull with...stainless steel . Tank with welds was partially laser peened at Lawrence Livermore National Laboratory as part of a high-level waste program (Francis T. Wang

  12. The effects of residual stress, viscoelastic and thermodynamic parameters on apparent fracture toughness of dental bilayer ceramic composites

    NASA Astrophysics Data System (ADS)

    Taskonak, Burak

    Bilayer dental ceramic composites used for fixed partial dentures are becoming more widely used in dental practices because of their biocompatibility, aesthetic properties, and chemical durability. However, large statistical variations in the strength of ceramics are associated with the structural flaws as a result of processing and complex stress states within the surfaces of the materials because of thermal properties of each layer. In addition, partial delaminations of the veneer layer and connector fractures of bilayer ceramic fixed partial dentures (FPDs) have been observed in a clinical study which is a part of this dissertation. Analysis of fracture surfaces of failed FPDs reveals that such fractures of the veneering ceramic are most likely caused by lateral crack growth. Global residual stresses associated with the coefficient of thermal expansion differences between core and veneering ceramics can cause lateral crack initiation. Also, rapid cooling of bilayer ceramics from the sintering temperature of the glass veneer may not allow the interfacial stresses in the viscoelastic glass to relax to equilibrium values. This can further contribute to the propagation of lateral cracks. Furthermore, local residual stresses that develop in the plastic deformation zone below sharp contact areas on the occlusal surface are another contributor to lateral crack growth. Superposition of global residual stresses and a Boussinesq stress field can incrementally increase the possibility of lateral crack growth. The long-range goals of this study are to critically analyze the lateral crack growth mechanisms associated with residual stresses, to modify residual tensile stress distributions by controlled heat treatment, and to minimize the probability of veneering ceramic fractures. Four approaches were used to accomplish these goals: (1) clinical evaluation of a bilayer ceramic fixed partial denture system; (2) fracture surface analysis of clinically failed FPDs; (3

  13. A New Multiscale Methodology for Evaluating Distributions of Residual Stress in Processed Aerospace Alloys

    DTIC Science & Technology

    2013-03-01

    constraint: any stress solution must produce lattice strains in agreement with what is measured experimentally. Several Strain Pole Figures ( SPFs ...lattice Strain Pole Figures ( SPFs ) at multiple points throughout an engineering component using synchrotron x-ray diffraction and (ii) a finite element...based method for determining the stress distribu- tions that best match the SPF data and are consistent with conditions such as stress equilibrium

  14. ASSESSMENT OF RESIDUAL STRESSES IN SRS AND HANFORD 3013 INNER AND CONVENIENCE CANS

    SciTech Connect

    Mickalonis, J.

    2009-03-01

    Chloride stress corrosion cracking (SCC) is a plausible corrosion mechanism for the stainless steel 3013 containers during their lifetime for plutonium material storage if sufficient electrolyte is present within the container. Contributing factors for SCC, such as fabrication and welding residual stresses, are present in the 3013 cans. Convenience and inner cans from both Hanford and SRS are made by a flow form process, which cold works the stainless steel during fabrication. Additionally, the inner cans also are sealed at the can top with a closure weld to the sealing plug. Only SRS and Hanford were tested since moisture levels were significant for SCC. As part of the 3013 corrosion plan for FY09, testing in a boiling magnesium chloride solution was performed on actual 3013 convenience and inner cans to determine if the residual stresses were sufficient for the initiation and propagation of SCC. Additional testing in a 40% calcium chloride solution was also performed on 304L stainless steel SCC coupons, i.e. stressed teardrop-shaped samples (teardrops), and an inner can welded top to provide comparative results and to assess the effect of residual stresses in a less aggressive environment. The testing performed under this task consisted of 3013 inner and convenience cans and 304L teardrops exposed to a boiling magnesium chloride solutions per ASTM G36 and a 40% calcium chloride solution at 100 C following the guidance of ASTM G123. Cracking occurred in all can types including the inner can bottom and welded top and the bottoms of the SRS and Hanford convenience cans when exposed to the boiling magnesium chloride solution at 155 C. Cracking occurred at different times indicative of the residual stress levels in the cans. 304L teardrops cracked in the shortest time interval and therefore provide a conservative estimate for can performance. Testing in a 40% calcium chloride solution at 100 C demonstrated that cracking occurs in a less aggressive environment but at

  15. Evolution of microstructure and residual stress under various vibration modes in 304 stainless steel welds.

    PubMed

    Hsieh, Chih-Chun; Wang, Peng-Shuen; Wang, Jia-Siang; Wu, Weite

    2014-01-01

    Simultaneous vibration welding of 304 stainless steel was carried out with an eccentric circulating vibrator and a magnetic telescopic vibrator at subresonant (362 Hz and 59.3 Hz) and resonant (376 Hz and 60.9 Hz) frequencies. The experimental results indicate that the temperature gradient can be increased, accelerating nucleation and causing grain refinement during this process. During simultaneous vibration welding primary δ -ferrite can be refined and the morphologies of retained δ-ferrite become discontinuous so that δ-ferrite contents decrease. The smallest content of δ-ferrite (5.5%) occurred using the eccentric circulating vibrator. The diffraction intensities decreased and the FWHM widened with both vibration and no vibration. A residual stress can obviously be increased, producing an excellent effect on stress relief at a resonant frequency. The stress relief effect with an eccentric circulating vibrator was better than that obtained using a magnetic telescopic vibrator.

  16. Flaw Stability Considering Residual Stress for Aging Management of Spent Nuclear Fuel Multiple-Purpose Canisters

    SciTech Connect

    Lam, Poh-Sang; Sindelar, Robert L.

    2016-04-28

    A typical multipurpose canister (MPC) is made of austenitic stainless steel and is loaded with spent nuclear fuel assemblies. Because heat treatment for stress relief is not required for the construction of the MPC, the canister is susceptible to stress corrosion cracking in the weld or heat affected zone regions under long-term storage conditions. Logic for flaw acceptance is developed should crack-like flaws be detected by Inservice Inspection. The procedure recommended by API 579-1/ASME FFS-1, Fitness-for-Service, is used to calculate the instability crack length or depth by failure assessment diagram. It is demonstrated that the welding residual stress has a strong influence on the results.

  17. Flaw Stability Considering Residual Stress for Aging Management of Spent Nuclear Fuel Multiple-Purpose Canisters

    DOE PAGES

    Lam, Poh-Sang; Sindelar, Robert L.

    2016-04-28

    A typical multipurpose canister (MPC) is made of austenitic stainless steel and is loaded with spent nuclear fuel assemblies. Because heat treatment for stress relief is not required for the construction of the MPC, the canister is susceptible to stress corrosion cracking in the weld or heat affected zone regions under long-term storage conditions. Logic for flaw acceptance is developed should crack-like flaws be detected by Inservice Inspection. The procedure recommended by API 579-1/ASME FFS-1, Fitness-for-Service, is used to calculate the instability crack length or depth by failure assessment diagram. It is demonstrated that the welding residual stress has amore » strong influence on the results.« less

  18. Growth of residual stress-free ZnO films on SiO{sub 2}/Si substrate at room temperature for MEMS devices

    SciTech Connect

    Singh, Jitendra; Akhtar, Jamil; Ranwa, Sapana; Kumar, Mahesh

    2015-06-15

    ZnO thick Stress relaxed films were deposited by reactive magnetron sputtering on 2”-wafer of SiO{sub 2}/Si at room temperature. The residual stress of ZnO films was measured by measuring the curvature of wafer using laser scanning method and found in the range of 0.18 x 10{sup 9} to 11.28 x 10{sup 9} dyne/cm{sup 2} with compressive in nature. Sputter pressure changes the deposition rates, which strongly affects the residual stress and surface morphologies of ZnO films. The crystalline wurtzite structure of ZnO films were confirmed by X-ray diffraction and a shift in (0002) diffraction peak of ZnO towards lower 2θ angle was observed with increasing the compressive stress in the films. The band gap of ZnO films shows a red shift from ∼3.275 eV to ∼3.23 eV as compressive stress is increased, unlike the stress for III-nitride materials. A relationship between stress and band gap of ZnO was derived and proposed. The stress-free growth of piezoelectric films is very important for functional devices applications.

  19. Growth of residual stress-free ZnO films on SiO2/Si substrate at room temperature for MEMS devices

    NASA Astrophysics Data System (ADS)

    Singh, Jitendra; Ranwa, Sapana; Akhtar, Jamil; Kumar, Mahesh

    2015-06-01

    ZnO thick Stress relaxed films were deposited by reactive magnetron sputtering on 2"-wafer of SiO2/Si at room temperature. The residual stress of ZnO films was measured by measuring the curvature of wafer using laser scanning method and found in the range of 0.18 x 109 to 11.28 x 109 dyne/cm2 with compressive in nature. Sputter pressure changes the deposition rates, which strongly affects the residual stress and surface morphologies of ZnO films. The crystalline wurtzite structure of ZnO films were confirmed by X-ray diffraction and a shift in (0002) diffraction peak of ZnO towards lower 2θ angle was observed with increasing the compressive stress in the films. The band gap of ZnO films shows a red shift from ˜3.275 eV to ˜3.23 eV as compressive stress is increased, unlike the stress for III-nitride materials. A relationship between stress and band gap of ZnO was derived and proposed. The stress-free growth of piezoelectric films is very important for functional devices applications.

  20. Magnetostriction of a sphere: stress development during magnetization and residual stresses due to the remanent field

    NASA Astrophysics Data System (ADS)

    Reich, Felix A.; Rickert, Wilhelm; Stahn, Oliver; Müller, Wolfgang H.

    2016-12-01

    Based on the principles of rational continuum mechanics and electrodynamics (see Truesdell and Toupin in Handbuch der Physik, Springer, Berlin, 1960 or Kovetz in Electromagnetic theory, Oxford University Press, Oxford, 2000), we present closed-form solutions for the mechanical displacements and stresses of two different magnets. Both magnets are initially of spherical shape. The first (hard) magnet is uniformly magnetized and deforms due to the field induced by the magnetization. In the second problem of a (soft) linear-magnetic sphere, the deformation is caused by an applied external field, giving rise to magnetization. Both problems can be used for modeling parts of general magnetization processes. We will address the similarities between both settings in context with the solutions for the stresses and displacements. In both problems, the volumetric uc(Lorentz) force density vanishes. However, a uc(Lorentz) surface traction is present. This traction is determined from the magnetic flux density. Since the obtained displacements and stresses are small in magnitude, we may use uc(Hooke's) law with a small-strain approximation, resulting in the uc(Lamé)-uc(Navier) equations of linear elasticity theory. If gravity is neglected and azimuthal symmetry is assumed, these equations can be solved in terms of a series. This has been done by uc(Hiramatsu) and uc(Oka) (Int J Rock Mech Min Sci Geomech Abstr 3(2):89-90, 1966) before. We make use of their series solution for the displacements and the stresses and expand the uc(Lorentz) tractions of the analyzed problems suitably in order to find the expansion coefficients. The resulting algebraic system yields finite numbers of nonvanishing coefficients. Finally, the resulting stresses, displacements, principal strains and the uc(Lorentz) tractions are illustrated and discussed.

  1. Magnetostriction of a sphere: stress development during magnetization and residual stresses due to the remanent field

    NASA Astrophysics Data System (ADS)

    Reich, Felix A.; Rickert, Wilhelm; Stahn, Oliver; Müller, Wolfgang H.

    2017-03-01

    Based on the principles of rational continuum mechanics and electrodynamics (see Truesdell and Toupin in Handbuch der Physik, Springer, Berlin, 1960 or Kovetz in Electromagnetic theory, Oxford University Press, Oxford, 2000), we present closed-form solutions for the mechanical displacements and stresses of two different magnets. Both magnets are initially of spherical shape. The first (hard) magnet is uniformly magnetized and deforms due to the field induced by the magnetization. In the second problem of a (soft) linear-magnetic sphere, the deformation is caused by an applied external field, giving rise to magnetization. Both problems can be used for modeling parts of general magnetization processes. We will address the similarities between both settings in context with the solutions for the stresses and displacements. In both problems, the volumetric Lorentz force density vanishes. However, a Lorentz surface traction is present. This traction is determined from the magnetic flux density. Since the obtained displacements and stresses are small in magnitude, we may use Hooke's law with a small-strain approximation, resulting in the Lamé- Navier equations of linear elasticity theory. If gravity is neglected and azimuthal symmetry is assumed, these equations can be solved in terms of a series. This has been done by Hiramatsu and Oka (Int J Rock Mech Min Sci Geomech Abstr 3(2):89-90, 1966) before. We make use of their series solution for the displacements and the stresses and expand the Lorentz tractions of the analyzed problems suitably in order to find the expansion coefficients. The resulting algebraic system yields finite numbers of nonvanishing coefficients. Finally, the resulting stresses, displacements, principal strains and the Lorentz tractions are illustrated and discussed.

  2. Effect of thermal annealing on the optical properties and residual stress of TiO2 films produced by ion-assisted deposition.

    PubMed

    Lee, Cheng-Chung; Chen, Hsi-Chao; Jaing, Cheng-Chung

    2005-05-20

    The effects of thermal annealing of titanium oxide films deposited by ion-beam assistance at annealing temperatures from 100 degrees C to 300 degrees C on the residual stress and optical properties of the films was investigated. The refractive indices and extinction coefficients increased gradually as the temperature was increased from 100 degrees C to 200 degrees C and then declined gradually as the temperature was increased further from 200 degrees C to 300 degrees C. The film lost oxygen and slowly generated lower suboxides as the annealing temperature was reduced below 200 degrees C, as determined by x-ray photoelectron spectroscopy (XPS). As the annealing temperature increased above 200 degrees C, the lower suboxides began to capture oxygen and form stable oxides. XPS measurements were made to verify both the binding energy associated with the Ti 2p line and the variation of the O 1s line. A Twyman-Green interferometer was employed for phase-shift interferometry to study the residual stress. The residual stress declined as the temperature was reduced from 100 degrees C to 200 degrees C because the lower suboxides reduced the stress in the film. Above 200 degrees C, the film began to capture oxygen, so the residual stress rose. At 300 degrees C, the film was no longer amorphous as the anatase was observed by x-ray diffraction.

  3. High spatial resolution, high energy synchrotron x-ray diffraction characterization of residual strains and stresses in laser shock peened Inconel 718SPF alloy

    NASA Astrophysics Data System (ADS)

    Gill, Amrinder S.; Zhou, Zhong; Lienert, Ulrich; Almer, Jonathan; Lahrman, David F.; Mannava, S. R.; Qian, Dong; Vasudevan, Vijay K.

    2012-04-01

    Laser shock peening (LSP) is an advanced surface enhancement technique used to enhance the fatigue strength of metal parts by imparting deep compressive residual stresses. In the present study, LSP was performed on IN718 SPF alloy, a fine grained nickel-based superalloy, with three different power densities and depth resolved residual strain and stress characterization was conducted using high energy synchrotron x-ray diffraction in beam line 1-ID-C at the Advanced Photon Source at the Argonne National laboratory. A fine probe size and conical slits were used to non-destructively obtain data from specific gauge volumes in the samples, allowing for high-resolution strain measurements. The results show that LSP introduces deep compressive residual stresses and the magnitude and depth of these stresses depend on the energy density of the laser. The LSP induced residual stresses were also simulated using three-dimensional nonlinear finite element analysis, with employment of the Johnson-Cook model for describing the nonlinear materials constitutive behavior. Good agreement between the experimental and simulated data was obtained. These various results are presented and discussed.

  4. Thermal residual stresses in silicon-carbide/titanium (0/90) laminate

    NASA Technical Reports Server (NTRS)

    Bigelow, C. A.

    1992-01-01

    The current work formulated a micromechanical analysis of a cross-ply laminate and calculated the thermal residual stress in a very thick (0/90)(sub 2n) silicon-carbide/titanium laminate. Results were also shown for a unidirectional laminate of the same material. Discrete fiber-matrix models assuming a rectangular array of fibers with a fiber volume fraction of 32.5 percent and a three-dimensional, finite-element analysis were used. Significant differences in the trends and magnitudes for the fiber, matrix, and interface stresses were calculated for unidirectional and (0/90) models. Larger hoop stresses calculated for the (0/90) model indicate that it may be more susceptible to radial cracking when subjected to mechanical loading than the unidirectional model. The axial stresses in the matrix were calculated to be slightly larger for the (0/90) model. The compressive axial stresses in the fiber were significantly larger in the (0/90) model. The presence of the cross-ply in the (0/90) model reduced the constraint on the fiber, producing radial interface stresses that were less compressive, which could lead to earlier failure of the fiber-matrix interface.

  5. Full field residual stress determination using hole-drilling and electronic speckle pattern interferometry (ESPI) with phase unwrapping method

    NASA Astrophysics Data System (ADS)

    Aoh, J. N.; Lyu, B. I.

    2010-06-01

    The hole-drilling strain gauge technique has become a standard method in measuring residual stresses [1]. Moiré interferometry combining hole-drilling method opens additional opportunity for full-field residual stress measurement using optical interferometry [2]. The optical moiré method has a non-contact feature comparing with strain gauge method. Yet Moiré interferometry suffers a drawback in its complicated grating preparation on one hand and it is difficult to be applied to work piece with complicated geometry on the other hand. Electronic speckle pattern interferometry (ESPI) provides information about the displacement field of a surface and it can be conveniently used on asreceived surfaces without special surface preparation and can be applied to work piece with complicated geometry that may be unsuitable for applying strain gauge or gratings. Studies on combining ESPI with hole-drilling show that is feasible to obtain reasonable residual stress values [3, 4]. The purpose of this study was to demonstrate the detail of hole-drilling technique combining ESPI with phase unwrapping method to reveal the full field stress distribution and to measure the associated stress field on a thin specimen exerted by a uni-axial load. This study also demonstrates the noise reduction achieved by Gaussian low pass filter and a successful phase unwrapping resulted from five-step phase shifting and cellular automata method. Figure 1 shows the experimental setup of the ESPI system and the hole-drilling system. The light from a laser source is split into two beams. One split beam emerges from a PZT-stage to provide stepwise phase shifting and it further interferes with the other split image beam on the specimen surface to produce speckle patterns onto the CCD camera. By recording the speckle images of stepwise phase shifting before and after hole-drilling, the fringe patterns at each step can be obtained. Through a uniaxial loading fixture loads with different stress magnitudes

  6. Measurable residual disease testing in acute myeloid leukaemia.

    PubMed

    Hourigan, C S; Gale, R P; Gormley, N J; Ossenkoppele, G J; Walter, R B

    2017-04-07

    There is considerable interest in developing techniques to detect and/or quantify remaining leukaemia cells termed measurable or, less precisely, minimal residual disease (MRD) in persons with acute myeloid leukaemia (AML) in complete remission defined by cytomorphological criteria. An important reason for AML MRD testing is the possibility of estimating the likelihood (and timing) of leukaemia relapse. A perfect MRD-test would precisely quantify leukaemia cells biologically able and likely to cause leukaemia relapse within a defined interval. AML is genetically diverse and there is currently no uniform approach to detecting such cells. Several technologies focused on immune phenotype or cytogenetic and/or molecular abnormalities have been developed, each with advantages and disadvantages. Many studies report a positive MRD-test at diverse time points during AML therapy identifies persons with a higher risk of leukaemia relapse compared with those with a negative MRD-test even after adjusting for other prognostic and predictive variables. No MRD-test in AML has perfect sensitivity and specificity for relapse prediction at the cohort- or subject-levels and there are substantial rates of false-positive and -negative tests. Despite these limitations, correlations between MRD-test results and relapse risk have generated interest in MRD-test result directed therapy interventions. However, convincing proof that a specific intervention will reduce relapse risk in persons with a positive MRD-test is lacking and needs testing in randomized trials. Routine clinical use of MRD-testing requires further refinements and standardization/harmonization of assay platforms and results reporting. Such data are needed to determine whether results of MRD-testing can be used as a surrogate endpoint in AML therapy trials. This could make drug-testing more efficient and accelerate regulatory approvals. Although MRD-testing in AML has advanced substantially, much remains to be done

  7. Transient and residual stresses and displacements in self-curing bone cement - Part I: characterization of relevant volumetric behavior of bone cement.

    PubMed

    Ahmed, A M; Pak, W; Burke, D L; Miller, J

    1982-02-01

    In this first part of a two-part report, some aspects of the volumetric behavior of bone cement during its curing process are examined as a prelude to an analysis for the transient and residual stresses and displacements in stem fixation systems. Experiments show that stress generation in the cement is associated with its temperature while curing and that during the cooling phase, the stresses are mainly due to thermal as opposed to bulk shrinkage. The appropriate coefficient of thermal expansion of bone cement has been evaluated from measurements in a simulated fixation system in conjuction with a thermoelastic analysis.

  8. Effects of Processing Residual Stresses on Fatigue Crack Growth Behavior of Structural Materials: Experimental Approaches and Microstructural Mechanisms

    NASA Astrophysics Data System (ADS)

    Lammi, Christopher J.; Lados, Diana A.

    2012-01-01

    Fatigue crack growth mechanisms of long cracks through fields with low and high residual stresses were investigated for a common structural aluminum alloy, 6061-T61. Bulk processing residual stresses were introduced in the material by quenching during heat treatment. Compact tension (CT) specimens were fatigue crack growth (FCG) tested at varying stress ratios to capture the closure and K max effects. The changes in fatigue crack growth mechanisms at the microstructural scale are correlated to closure, stress ratio, and plasticity, which are all dependent on residual stress. A dual-parameter Δ K- K max approach, which includes corrections for crack closure and residual stresses, is used uniquely to connect fatigue crack growth mechanisms at the microstructural scale with changes in crack growth rates at various stress ratios for low- and high-residual-stress conditions. The methods and tools proposed in this study can be used to optimize existing materials and processes as well as to develop new materials and processes for FCG limited structural applications.

  9. Flexible Micropost Arrays for Shear Stress Measurement

    NASA Technical Reports Server (NTRS)

    Wohl, Christopher J.; Palmieri, Frank L.; Hopkins, John W.; Jackson, Allen M.; Connell, John W.; Lin, Yi; Cisotto, Alexxandra A.

    2015-01-01

    Increased fuel costs, heightened environmental protection requirements, and noise abatement continue to place drag reduction at the forefront of aerospace research priorities. Unfortunately, shortfalls still exist in the fundamental understanding of boundary-layer airflow over aerodynamic surfaces, especially regarding drag arising from skin friction. For example, there is insufficient availability of instrumentation to adequately characterize complex flows with strong pressure gradients, heat transfer, wall mass flux, three-dimensionality, separation, shock waves, and transient phenomena. One example is the acoustic liner efficacy on aircraft engine nacelle walls. Active measurement of shear stress in boundary layer airflow would enable a better understanding of how aircraft structure and flight dynamics affect skin friction. Current shear stress measurement techniques suffer from reliability, complexity, and airflow disruption, thereby compromising resultant shear stress data. The state-of-the-art for shear stress sensing uses indirect or direct measurement techniques. Indirect measurements (e.g., hot-wire, heat flux gages, oil interferometry, laser Doppler anemometry, small scale pressure drag surfaces, i.e., fences) require intricate knowledge of the studied flow, restrictive instrument arrangements, large surface areas, flow disruption, or seeding material; with smaller, higher bandwidth probes under development. Direct measurements involve strain displacement of a sensor element and require no prior knowledge of the flow. Unfortunately, conventional "floating" recessed components for direct measurements are mm to cm in size. Whispering gallery mode devices and Fiber Bragg Gratings are examples of recent additions to this type of sensor with much smaller (?m) sensor components. Direct detection techniques are often single point measurements and difficult to calibrate and implement in wind tunnel experiments. In addition, the wiring, packaging, and installation

  10. EXPERIMENTAL-BASED DISCUSSION FOR THE SEPARATION OF RESIDUAL STRESSES AND COLD WORK IN SHOT PEENED IN718 USING HIGH FREQUENCY EDDY CURRENT SPECTROSCOPY

    SciTech Connect

    Hillmann, S.; Heuer, H.; Robbert, A.; Meyendorf, N.; Baron, H.-U.; Bamberg, J.

    2010-02-22

    Typical aero engine alloys, such as IN718, can be surface-treated by shot peening to induce near-surface compressive strains. To calculate the remaining operation time for those critical aero engine components, a quantitative nondestructive determination of near-surface strain gradients has to be developed. We have demonstrated in the past, that it is possible to obtain a characteristic depth profile (surface and sub-surface) of the electrical conductivity of shot peened specimen by using high-frequency eddy current techniques. The measured conductivity profile is resulting from residual stresses, cold work, surface roughness, and the microstructure of the material. The objective is to measure residual stresses (separately from other material properties) in such components after a defined life time. It can be assumed, that surface roughness and microstructure remain unchanged in IN718 materials over their lifetime, but cold work and residual stresses can change independently. Consequently, there is a need to clearly separate the information from both material properties of received eddy current conductivity signals in order to obtain specific information related to residual stresses. This paper presents results acquired from different experiments, conducted to separate both effects by using the eddy current technique on shot peened IN718 materials. We present different physical approaches and illustrate the experiments to solve them. In addition, we will demonstrate that there is a need to use additional techniques, for example ultrasonic time-of-flight measurements, to separate the effects of residual stresses from compound (mixed) signals obtained on cold work samples.

  11. A Theoretical Model for Predicting Residual Stress Generation in Fabrication Process of Double-Ceramic-Layer Thermal Barrier Coating System.

    PubMed

    Song, Yan; Wu, Weijie; Xie, Feng; Liu, Yilun; Wang, Tiejun

    2017-01-01

    Residual stress arisen in fabrication process of Double-Ceramic-Layer Thermal Barrier Coating System (DCL-TBCs) has a significant effect on its quality and reliability. In this work, based on the practical fabrication process of DCL-TBCs and the force and moment equilibrium, a theoretical model was proposed at first to predict residual stress generation in its fabrication process, in which the temperature dependent material properties of DCL-TBCs were incorporated. Then, a Finite Element method (FEM) has been carried out to verify our theoretical model. Afterwards, some important geometric parameters for DCL-TBCs, such as the thickness ratio of stabilized Zirconia (YSZ, ZrO2-8%Y2O3) layer to Lanthanum Zirconate (LZ, La2Zr2O7) layer, which is adjustable in a wide range in the fabrication process, have a remarkable effect on its performance, therefore, the effect of this thickness ratio on residual stress generation in the fabrication process of DCL-TBCs has been systematically studied. In addition, some thermal spray treatment, such as the pre-heating treatment, its effect on residual stress generation has also been studied in this work. It is found that, the final residual stress mainly comes from the cooling down process in the fabrication of DCL-TBCs. Increasing the pre-heating temperature can obviously decrease the magnitude of residual stresses in LZ layer, YSZ layer and substrate. With the increase of the thickness ratio of YSZ layer to LZ layer, magnitudes of residual stresses arisen in LZ layer and YSZ layer will increase while residual stress in substrate will decrease.

  12. Characterization of Residual Stress as a Function of Friction Stir Welding Parameters in ODS Steel MA956

    DTIC Science & Technology

    2013-06-01

    8  Figure 5.  (a) Residual stress profiles for the FSW of AA 5083. From Peel [15]. (b) The residual stress profile across PM2000, an ODS steel ...solid state technique for joining ODS steels (Figure 2). FSW does not melt the base metal, and preserves many mechanical and microstructural properties...been performed by Baker [5] and Han [12] for fine-grained ODS steels subjected to a variety of FSW conditions. Fine grained material has a grain

  13. A Theoretical Model for Predicting Residual Stress Generation in Fabrication Process of Double-Ceramic-Layer Thermal Barrier Coating System

    PubMed Central

    Song, Yan; Wu, Weijie; Xie, Feng; Liu, Yilun; Wang, Tiejun

    2017-01-01

    Residual stress arisen in fabrication process of Double-Ceramic-Layer Thermal Barrier Coating System (DCL-TBCs) has a significant effect on its quality and reliability. In this work, based on the practical fabrication process of DCL-TBCs and the force and moment equilibrium, a theoretical model was proposed at first to predict residual stress generation in its fabrication process, in which the temperature dependent material properties of DCL-TBCs were incorporated. Then, a Finite Element method (FEM) has been carried out to verify our theoretical model. Afterwards, some important geometric parameters for DCL-TBCs, such as the thickness ratio of stabilized Zirconia (YSZ, ZrO2-8%Y2O3) layer to Lanthanum Zirconate (LZ, La2Zr2O7) layer, which is adjustable in a wide range in the fabrication process, have a remarkable effect on its performance, therefore, the effect of this thickness ratio on residual stress generation in the fabrication process of DCL-TBCs has been systematically studied. In addition, some thermal spray treatment, such as the pre-heating treatment, its effect on residual stress generation has also been studied in this work. It is found that, the final residual stress mainly comes from the cooling down process in the fabrication of DCL-TBCs. Increasing the pre-heating temperature can obviously decrease the magnitude of residual stresses in LZ layer, YSZ layer and substrate. With the increase of the thickness ratio of YSZ layer to LZ layer, magnitudes of residual stresses arisen in LZ layer and YSZ layer will increase while residual stress in substrate will decrease. PMID:28103275

  14. Cryogenic Treatment of Al-Li Alloys for Improved Weldability, Repairability, and Reduction of Residual Stresses

    NASA Technical Reports Server (NTRS)

    Malone, Tina W.; Graham, Benny F.; Gentz, Steven J. (Technical Monitor)

    2001-01-01

    Service performance has shown that cryogenic treatment of some metals provides improved strength, fatigue life, and wear resistance to the processed material. Effects such as these were initially discovered by NASA engineers while evaluating spacecraft that had returned from the cold vacuum of space. Factors such as high cost, poor repairability, and poor machinability are currently prohibitive for wide range use of some aerospace aluminum alloys. Application of a cryogenic treatment process to these alloys is expected provide improvements in weldability and weld properties coupled with a reduction in repairs resulting in a significant reduction in the cost to manufacture and life cycle cost of aerospace hardware. The primary purpose of this effort was to evaluate the effects of deep cryogenic treatment of some aluminum alloy plate products, welds, and weld repairs, and optimize a process for the treatment of these materials. The optimized process is being evaluated for improvements in properties of plate and welds, improvements in weldability and repairability of treated materials, and as an alternative technique for the reduction of residual stresses in repaired welds. This paper will present the results of testing and evaluation conducted in this effort. These results will include assessments of changes in strength, toughness, stress corrosion susceptability, weldability, repairability, and reduction in residual stresses of repaired welds.

  15. Scanning electron acoustic microscopy of residual stresses in ceramics - Theory and experiment

    NASA Technical Reports Server (NTRS)

    Cantrell, John H.; Qian, Menglu

    1992-01-01

    The paper presents a three-dimensional mathematical model of signal generation and contrast in brittle materials and uses the model to simulate the effect of residual stress fields on the scanning electron acoustic microscopy (SEAM)-generated electron acoustic signal. According to the model, a positive (tensile) strain produces an increase in the output signal, whereas a negative (compressive) strain produces a decrease in the ouput signal. Dark field contrast conditions occur at a chopping frequency at which V2 - V1 is greater than 0 (where V2 = V is the SEAM output in a region of residual stresses, and V1 is the output in a stress-free region of the sample). Under ideal conditions (maximum contrast) V1 approaches zero. It was found that tensile strains of the order 0.2-0.3 percent, possible in brittle materials, would produce a variation of the acoustic output signal of the order 10 nV (about 1 percent), well within the image contrast and signal processing capability of the SEAM electronics.

  16. Residual stress mapping by micro X-ray diffraction: Application to the study of thin film buckling

    SciTech Connect

    Goudeau, P.; Villain, P.; Tamura, N.; Celestre, R.S.; Padmore, H.A.

    2002-11-06

    Thin films deposited by Physical Vapour Deposition techniques on substrates generally exhibit large residual stresses which may be responsible of spontaneous detachment of the film from its substrate and in the case of compressive stresses, thin film buckling. Although these effects are undesirable for future applications, one may take benefit of it for thin film mechanical properties investigation. Since the 80's, a lot of theoretical works have been done to develop mechanical models with the aim to get a better understanding of driven mechanisms giving rise to this phenomenon and thus to propose solutions to avoid such problems. Nevertheless, only a few experimental works have been done on this subject to support these theoretical results and nothing concerning local stress/strain measurement mainly because of the small dimension of the buckling (few tenth mm). This paper deals with the application of micro beam x-ray diffraction available on synchrotron radiation sources for stress/ strain mapping analysis of gold thin film buckling.

  17. Through-thickness determination of phase composition and residual stresses in thermall barrier coatings using high- energy x-rays.

    SciTech Connect

    Weyant, , C. M.; Almer, J. D.; Faber, K. T.; Stony Brook Univ.

    2009-01-01

    High-energy X-rays were used to determine the local phase composition and residual stresses through the thickness of as-sprayed and heat-treated plasma-sprayed thermal barrier coatings consisting of a NiCoCrAlY bond coat and an yttria-stabilized zirconia (YSZ) topcoat produced with through-thickness segmentation cracks. The as-sprayed residual stresses reflected the combined influence of quenching stresses from the plasma spray process, thermal expansion mismatch between the topcoat, bond coat and substrate, and stress relief from the segmentation cracks. Heat treatments led to the formation of a thermally grown oxide (TGO) which was in compression in the plane, as well as relief of quenching stresses and development of a stress gradient in the YSZ topcoat. The high-energy X-ray technique used in this study revealed the effects that TGO and segmentation cracks have on the in-plane stress state of the entire coating.

  18. Study of Residual Stresses and Distortion in Structural Weldments in High-Strength Steels

    DTIC Science & Technology

    1980-11-30

    TCNCSECOND- TECHNICAL PROGRESS REPORT ofI0 CONTRACT N00014-75-0469 I(M.I.T. OSP #82558) .I STUDY OF RESIDUAL STRESSES AND DISTORTION IN STRUCTURAL...MASSACHUSETTS 81 2 19 04 I MASSACHUSETTS INSTITUTE OF TECHNOLOGY DEPARTMENT OF OCEAN ENGINEERING CAMBRIDGE, MASS. 02139 TECHNICAL PRGRS REPr*TI Contract ...PERFORMING ORG. REPORT NUMBER 7. AUTHOR(s) 8. CONTRACT OR GRANT NUMBER($) Vassilios J. Papazoglou and Contract 100014-75-0469j Koichi Masubuchi (M.I.T. OSP

  19. Residual Stress Reversal in Highly Strained Shot Peened Structural Elements. Degree awarded by Florida Univ.

    NASA Technical Reports Server (NTRS)

    Mitchell, William S.; Throckmorton, David (Technical Monitor)

    2002-01-01

    The purpose of this research was to further the understanding of a crack initiation problem in a highly strained pressure containment housing. Finite Element Analysis methods were used to model the behavior of shot peened materials undergoing plastic deformation. Analytical results are in agreement with laboratory tensile tests that simulated the actual housing load conditions. These results further validate the original investigation finding that the shot peened residual stress had reversed, changing from compressive to tensile, and demonstrate that analytical finite element methods can be used to predict this behavior.

  20. Characterization of residual stresses in graded ceramic-metal structures: A comparison of diffraction experiments and FEM calculations

    SciTech Connect

    Rabin, B.H.; Williamson, R.L.; Watkins, T.R.; Wang, X.L.; Hubbard, C.R.; Spooner, S.

    1994-12-31

    Numerical models have been extensively developed for predicting the thermomechanical behavior of ceramic-metal joints containing graded interlayers. The goal of such modeling is to be able to design optimum interlayer microstructural characteristics required to meet the needs of specific application conditions, and to use this design information to guide component fabrication. The graded specimen examined in this research was fabricated by powder processing methods. Al{sub 2}O{sub 3}-Ni was selected as a model system. The residual stresses expected in the specimen were predicted by FEM calculations using an elastic-plastic model. Strain and stress distributions in the specimen were characterized experimentally using x-ray and neutron diffraction techniques. Preliminary neutron and x-ray diffraction measurements were not in very good agreement with FEM model predictions, particularly regarding the in-plane stresses along the axis of symmetry. These results suggest additional diffraction measurements on graded specimens having fewer interlayers should be carried out, and experimental verification of the constitutive assumptions used in the FEM model is needed.