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Sample records for melter feed slurries

  1. YIELD STRESS REDUCTION OF DWPF MELTER FEED SLURRIES

    SciTech Connect

    Stone, M; Michael02 Smith, M

    2006-12-28

    The Defense Waste Processing Facility (DWPF) at the Savannah River Site vitrifies High Level Waste for repository internment. The process consists of three major steps: waste pretreatment, vitrification, and canister decontamination/sealing. The HLW consists of insoluble metal hydroxides (primarily iron, aluminum, magnesium, manganese, and uranium) and soluble sodium salts (carbonate, hydroxide, nitrite, nitrate, sulfate). The pretreatment process acidifies the sludge with nitric and formic acids, adds the glass formers as glass frit, then concentrates the resulting slurry to approximately 50 weight percent (wt%) total solids. This slurry is fed to the joule-heated melter where the remaining water is evaporated followed by calcination of the solids and conversion to glass. The Savannah River National Laboratory (SRNL) is currently assisting DWPF efforts to increase throughput of the melter. As part of this effort, SRNL has investigated methods to increase the solids content of the melter feed to reduce the heat load required to complete the evaporation of water and allow more of the energy available to calcine and vitrify the waste. The process equipment in the facility is fixed and cannot process materials with high yield stresses, therefore increasing the solids content will require that the yield stress of the melter feed slurries be reduced. Changing the glass former added during pretreatment from an irregularly shaped glass frit to nearly spherical beads was evaluated. The evaluation required a systems approach which included evaluations of the effectiveness of beads in reducing the melter feed yield stress as well as evaluations of the processing impacts of changing the frit morphology. Processing impacts of beads include changing the settling rate of the glass former (which effects mixing and sampling of the melter feed slurry and the frit addition equipment) as well as impacts on the melt behavior due to decreased surface area of the beads versus frit

  2. Yield Stress Reduction of DWPF Melter Feed Slurries

    SciTech Connect

    Stone, M.E.; Smith, M.E.

    2007-07-01

    The Defense Waste Processing Facility (DWPF) at the Savannah River Site vitrifies High Level Waste for repository internment. The process consists of three major steps: waste pretreatment, vitrification, and canister decontamination/sealing. The HLW consists of insoluble metal hydroxides and soluble sodium salts. The pretreatment process acidifies the sludge with nitric and formic acids, adds the glass formers as glass frit, then concentrates the resulting slurry to approximately 50 weight percent (wt%) total solids. This slurry is fed to the joule-heated melter where the remaining water is evaporated followed by calcination of the solids and conversion to glass. The Savannah River National Laboratory (SRNL) is currently assisting DWPF efforts to increase throughput of the melter. As part of this effort, SRNL has investigated methods to increase the solids content of the melter feed to reduce the heat load required to complete the evaporation of water and allow more of the energy available to calcine and vitrify the waste. The process equipment in the facility is fixed and cannot process materials with high yield stresses, therefore increasing the solids content will require that the yield stress of the melter feed slurries be reduced. Changing the glass former added during pretreatment from an irregularly shaped glass frit to nearly spherical beads was evaluated. The evaluation required a systems approach which included evaluations of the effectiveness of beads in reducing the melter feed yield stress as well as evaluations of the processing impacts of changing the frit morphology. Processing impacts of beads include changing the settling rate of the glass former (which effects mixing and sampling of the melter feed slurry and the frit addition equipment) as well as impacts on the melt behavior due to decreased surface area of the beads versus frit. Beads were produced from the DWPF process frit by fire polishing. The frit was allowed to free fall through a flame

  3. Recommendations for rheological testing and modelling of DWPF melter feed slurries

    SciTech Connect

    Shadday, M.A. Jr.

    1994-08-01

    The melter feed in the DWPF process is a non-Newtonian slurry. In the melter feed system and the sampling system, this slurry is pumped at a wide range of flow rates through pipes of various diameters. Both laminar and turbulent flows are encountered. Good rheology models of the melter feed slurries are necessary for useful hydraulic models of the melter feed and sampling systems. A concentric cylinder viscometer is presently used to characterize the stress/strain rate behavior of the melter feed slurries, and provide the data for developing rheology models of the fluids. The slurries exhibit yield stresses, and they are therefore modelled as Bingham plastics. The ranges of strain rates covered by the viscometer tests fall far short of the entire laminar flow range, and therefore hydraulic modelling applications of the present rheology models frequently require considerable extrapolation beyond the range of the data base. Since the rheology models are empirical, this cannot be done with confidence in the validity of the results. Axial pressure drop versus flow rate measurements in a straight pipe can easily fill in the rest of the laminar flow range with stress/strain rate data. The two types of viscometer tests would be complementary, with the concentric cylinder viscometer providing accurate data at low strain rates, near the yield point if one exists, and pipe flow tests providing data at high strain rates up to and including the transition to turbulence. With data that covers the laminar flow range, useful rheological models can be developed. In the Bingham plastic model, linear behavior of the shear stress as a function of the strain rate is assumed once the yield stress is exceeded. Both shear thinning and shear thickening behavior have been observed in viscometer tests. Bingham plastic models cannot handle this non-linear behavior, but a slightly more complicated yield/power law model can.

  4. RHEOLOGICAL AND ELEMENTAL ANALYSES OF SIMULANT SB5 SLURRY MIX EVAPORATOR-MELTER FEED TANK SLURRIES

    SciTech Connect

    Fernandez, A.

    2010-02-08

    The Defense Waste Processing Facility (DWPF) will complete Sludge Batch 5 (SB5) processing in fiscal year 2010. DWPF has experienced multiple feed stoppages for the SB5 Melter Feed Tank (MFT) due to clogs. Melter throughput is decreased not only due to the feed stoppage, but also because dilution of the feed by addition of prime water (about 60 gallons), which is required to restart the MFT pump. SB5 conditions are different from previous batches in one respect: pH of the Slurry Mix Evaporator (SME) product (9 for SB5 vs. 7 for SB4). Since a higher pH could cause gel formation, due in part to greater leaching from the glass frit into the supernate, SRNL studies were undertaken to check this hypothesis. The clogging issue is addressed by this simulant work, requested via a technical task request from DWPF. The experiments were conducted at Aiken County Technology Laboratory (ACTL) wherein a non-radioactive simulant consisting of SB5 Sludge Receipt and Adjustment Tank (SRAT) product simulant and frit was subjected to a 30 hour SME cycle at two different pH levels, 7.5 and 10; the boiling was completed over a period of six days. Rheology and supernate elemental composition measurements were conducted. The caustic run exhibited foaming once, after 30 minutes of boiling. It was expected that caustic boiling would exhibit a greater leaching rate, which could cause formation of sodium aluminosilicate and would allow gel formation to increase the thickness of the simulant. Xray Diffraction (XRD) measurements of the simulant did not detect crystalline sodium aluminosilicate, a possible gel formation species. Instead, it was observed that caustic conditions, but not necessarily boiling time, induced greater thickness, but lowered the leach rate. Leaching consists of the formation of metal hydroxides from the oxides, formation of boric acid from the boron oxide, and dissolution of SiO{sub 2}, the major frit component. It is likely that the observed precipitation of Mg

  5. EVALUATION OF MIXING IN THE SLURRY MIX EVAPORATOR AND MELTER FEED TANK

    SciTech Connect

    MARINIK, ANDREW

    2004-08-01

    The Defense Waste Processing Facility (DWPF) vitrifies High Level radioactive Waste (HLW) currently stored in underground tanks at the Savannah River Site (SRS). The HLW currently being processed is a waste sludge composed primarily of metal hydroxides and oxides in caustic slurry. These slurries are typically characterized as Bingham Plastic fluids. The HLW undergoes a pretreatment process in the Chemical Process Cell (CPC) at DWPF. The processed HLW sludge is then transferred to the Sludge Receipt and Adjustment Tank (SRAT) where it is acidified with nitric and formic acid then evaporated to concentrate the solids. Reflux boiling is used to strip mercury from the waste and then the waste is transferred to the Slurry Mix Evaporator tank (SME). Glass formers are added as a frit slurry to the SME to prepare the waste for vitrification. This mixture is evaporated in the SME to the final concentration target. The frit slurry mixture is then transferred to the Melter Feed Tank (MFT) to be fed to the melter.

  6. Melt rate predictions for slurry-fed glass melters

    SciTech Connect

    Freeman, C.J.

    1996-03-01

    Numerous bench-scale and pilot-scale tests have been conducted to support high-level waste vitrification projects within DOE. These projects include the Hanford Waste Vitrification Plant (HWP), the Defense Waste Processing Facility (DWPF), and the West Valley Demonstration Project (MNDP). Testing for these projects has investigated aspects of the vitrification process such as the pumpability of the slurry feed, melter processing rates, melter scale-up, and off-gas decontamination factors for feed constituents. The high costs for testing have generated interest in using modeling to predict major processing impacts on the vitrification systems from any given feed material. Important components required for such modeling include feed composition, feed rheology, melter glass temperature, melter geometry, and melter power configurations. I Some work has already been performed in modeling glass melters, but little attention has been given to feed composition (Routt 1982).

  7. Steam Explosions in Slurry-fed Ceramic Melters

    SciTech Connect

    Carter, J.T.

    2001-03-28

    This report assesses the potential and consequences of a steam explosion in Slurry Feed Ceramic Melters (SFCM). The principles that determine if an interaction is realistically probable within a SFCM are established. Also considered are the mitigating effects due to dissolved, non-condensable gas(es) and suspended solids within the slurry feed, radiation, high glass viscosity, and the existence of a cold cap. The report finds that, even if any explosion were to occur, however, it would not be large enough to compromise vessel integrity.

  8. REAL WASTE TESTING OF SLUDGE BATCH 5 MELTER FEED RHEOLOGY

    SciTech Connect

    Reboul, S.; Stone, M.

    2010-03-17

    Clogging of the melter feed loop at the Defense Waste Processing Facility (DWPF) has reduced the throughput of Sludge Batch 5 (SB5) processing. After completing a data review, DWPF attributed the clogging to the rheological properties of the Slurry Mix Evaporator (SME) project. The yield stress of the SB5 melter feed material was expected to be high, based on the relatively high pH of the SME product and the rheological results of a previous Chemical Process Cell (CPC) demonstration performed at the Savannah River National Laboratory (SRNL).

  9. Improved mixing and sampling systems for vitrification melter feeds

    SciTech Connect

    Ebadian, M.A.

    1998-01-01

    This report summarizes the methods used and results obtained during the progress of the study of waste slurry mixing and sampling systems during fiscal year 1977 (FY97) at the Hemispheric Center for Environmental Technology (HCET) at Florida International University (FIU). The objective of this work is to determine optimal mixing configurations and operating conditions as well as improved sampling technology for defense waste processing facility (DWPF) waste melter feeds at US Department of Energy (DOE) sites. Most of the research on this project was performed experimentally by using a tank mixing configuration with different rotating impellers. The slurry simulants for the experiments were prepared in-house based on the properties of the DOE sites` typical waste slurries. A sampling system was designed to withdraw slurry from the mixing tank. To obtain insight into the waste mixing process, the slurry flow in the mixing tank was also simulated numerically by applying computational fluid dynamics (CFD) methods. The major parameters investigated in both the experimental and numerical studies included power consumption of mixer, mixing time to reach slurry uniformity, slurry type, solids concentration, impeller type, impeller size, impeller rotating speed, sampling tube size, and sampling velocities. Application of the results to the DWPF melter feed preparation process will enhance and modify the technical base for designing slurry transportation equipment and pipeline systems. These results will also serve as an important reference for improving waste slurry mixing performance and melter operating conditions. These factors will contribute to an increase in the capability of the vitrification process and the quality of the waste glass.

  10. Improving feed slurry rheology by colloidal techniques

    SciTech Connect

    Heath, W.O.; Ternes, R.L.

    1984-06-01

    Pacific Northwest Laboratory (PSN) has investigated three colloidal techniques in the laboratory to improve the sedimentation and flowability of Hanford simulated (nonradioactive) current acid waste (CAW) melter feed slurry: polymer-induced bridging flocculation; manipulating glass former (raw SiO/sub 2/ or frit) particle size; and alteration of nitric acid content. All three methods proved successful in improving the rheology of the simulated CAW feed. This initially had exhibited nearly worst-case flow and clogging properties, but was transformed into a flowable, resuspendable (nonclogging) feed. While each has advantages and disadvantages, the following three specific alternatives proved successful: addition of a polyelectrolyte in 2000 ppM concentration to feed slurry; substitution of a 49 wt % SiO/sub 2/ colloidal suspension (approx. 10-micron particle size) for the -325 mesh (less than or equal to 44-micron particle size) raw-chemical SiO/sub 2/; and increase of nitric acid content from the reference 1.06 M to optimum 1.35 M. The first method, polymer-induced bridging flocculation, results in a high sediment volume, nonclogging CAW feed. The second method, involving the use of colloidal silica particles results in a nonsedimenting feed that when left unagitated forms a gel. The third method, increase in feed acidity, results in a highly resuspendable (nonclogging) melter feed. Further research is therefore required to determine which of the three alternatives is the preferred method of achieving rheological control of CAW melter feeds.

  11. Self-cleaning feed distributing delivery device for glass melters

    DOEpatents

    Mensink, Daniel L.

    1992-01-01

    A self cleaning, plug resistant, adjustable parameter feed distributing and delivery apparatus for a glass melter comprising a housing with a passage therethrough for a glass slurry, a cold finger within the passage for creating a dispersion pattern of the slurry, a movable slotted tube for controlling the confluence of air propellant and slurry in the passage, and a plurality of ribs that extend through the slots in the slotted tube to urge the slurry forward if it becomes stuck or resists forward movement. Coolant passages in the housing and the cold finger maintain the slurry temperature below that of the melter plenum. The cold finger is axially movable to adjust the dispersion pattern to the desired consistency. Other design features of size can be applied for use in situations requiring different parameters of pattern, particle size, rate, and feed consistencies. The device utilizes air as both a propellant and a surface cleansing mechanism. Other fluids may be used as propellants where process compatibility requires.

  12. THERMAL ANALYSIS OF WASTE GLASS MELTER FEEDS

    SciTech Connect

    KRUGER AA; HRMA PR; POKORNY R; PIERCE DA

    2011-10-21

    Melter feeds for high-level nuclear waste (HLW) typically contain a large number of constituents that evolve gas on heating, Multiple gas-evolving reactions are both successive and simultaneous, and include the release of chemically bonded water, reactions of nitrates with organics, and reactions of molten salts with solid silica. Consequently, when a sample of a HLW feed is subjected to thermogravimetric analysis (TGA), the rate of change of the sample mass reveals multiple overlapping peaks. In this study, a melter feed, formulated for a simulated high-alumina HLW to be vitrified in the Waste Treatment and Immobilization Plant, currently under construction at the Hanford Site in Washington State, USA, was subjected to TGA. In addition, a modified melter feed was prepared as an all-nitrate version of the baseline feed to test the effect of sucrose addition on the gas-evolving reactions. Activation energies for major reactions were determined using the Kissinger method. The ultimate aim of TGA studies is to obtain a kinetic model of the gas-evolving reactions for use in mathematical modeling of the cold cap as an element of the overall model of the waste-glass melter. In this study, we focused on computing the kinetic parameters of individual reactions without identifying their actual chemistry, The rough provisional model presented is based on the first-order kinetics.

  13. Maximum organic carbon limits at different melter feed rates (U)

    SciTech Connect

    Choi, A.S.

    1995-12-31

    This report documents the results of a study to assess the impact of varying melter feed rates on the maximum total organic carbon (TOC) limits allowable in the DWPF melter feed. Topics discussed include: carbon content; feed rate; feed composition; melter vapor space temperature; combustion and dilution air; off-gas surges; earlier work on maximum TOC; overview of models; and the results of the work completed.

  14. Control of DWPF melter feed composition

    SciTech Connect

    Brown, K.G.; Edwards, R.E.; Postles, R.L.; Randall, C.T.

    1989-01-01

    The Defense Waste Processing Facility will be used to immobilize Savannah River Site high-level waste into a stable borosilicate glass for disposal in a geologic repository. Proper control of the melter feed composition in this facility is essential to the production of glass which meets product durability constraints dictated by repository regulations and facility processing constraints dictated by melter design. A technique has been developed which utilizes glass property models to determine acceptable processing regions based on the multiple constraints imposed on the glass product and to display these regions graphically. This system along with the batch simulation of the process is being used to form the basis for the statistical process control system for the facility.

  15. Control of DWPF melter feed composition

    SciTech Connect

    Brown, K.G.; Edwards, R.E.; Postles, R.L.; Randall, C.T.

    1989-12-31

    The Defense Waste Processing Facility will be used to immobilize Savannah River Site high-level waste into a stable borosilicate glass for disposal in a geologic repository. Proper control of the melter feed composition in this facility is essential to the production of glass which meets product durability constraints dictated by repository regulations and facility processing constraints dictated by melter design. A technique has been developed which utilizes glass property models to determine acceptable processing regions based on the multiple constraints imposed on the glass product and to display these regions graphically. This system along with the batch simulation of the process is being used to form the basis for the statistical process control system for the facility.

  16. Effect of bubbles and silica dissolution on melter feed rheology during conversion to glass.

    PubMed

    Marcial, José; Chun, Jaehun; Hrma, Pavel; Schweiger, Michael

    2014-10-21

    Nuclear-waste melter feeds are slurry mixtures of wastes with glass-forming and glass-modifying additives (unless prefabricated frits are used), which are converted to molten glass in a continuous electrical glass-melting furnace. The feeds gradually become continuous glass-forming melts. Initially, the melts contain dissolving refractory feed constituents that are suspended together with numerous gas bubbles. Eventually, the bubbles escape, and the melts homogenize and equilibrate. Knowledge of various physicochemical properties of the reacting melter feed is crucial for understanding the feed-to-glass conversion that occurs during melting. We studied the melter feed viscosity during heating and correlated it with the volume fractions of dissolving quartz (SiO2) particles and the gas phase. The measurements were performed with a rotating spindle rheometer on the melter feed heated at 5 K/min, starting at several different temperatures. The effects of undissolved quartz particles, gas bubbles, and compositional inhomogeneity on the melter feed viscosity were determined by fitting a linear relationship between the logarithm of viscosity and the volume fractions of suspended phases.

  17. Effect of bubbles and silica dissolution on melter feed rheology during conversion to glass.

    PubMed

    Marcial, José; Chun, Jaehun; Hrma, Pavel; Schweiger, Michael

    2014-10-21

    Nuclear-waste melter feeds are slurry mixtures of wastes with glass-forming and glass-modifying additives (unless prefabricated frits are used), which are converted to molten glass in a continuous electrical glass-melting furnace. The feeds gradually become continuous glass-forming melts. Initially, the melts contain dissolving refractory feed constituents that are suspended together with numerous gas bubbles. Eventually, the bubbles escape, and the melts homogenize and equilibrate. Knowledge of various physicochemical properties of the reacting melter feed is crucial for understanding the feed-to-glass conversion that occurs during melting. We studied the melter feed viscosity during heating and correlated it with the volume fractions of dissolving quartz (SiO2) particles and the gas phase. The measurements were performed with a rotating spindle rheometer on the melter feed heated at 5 K/min, starting at several different temperatures. The effects of undissolved quartz particles, gas bubbles, and compositional inhomogeneity on the melter feed viscosity were determined by fitting a linear relationship between the logarithm of viscosity and the volume fractions of suspended phases. PMID:25229521

  18. Laboratory-Scale Melter for Determination of Melting Rate of Waste Glass Feeds

    SciTech Connect

    Kim, Dong-Sang; Schweiger, Michael J.; Buchmiller, William C.; Matyas, Josef

    2012-01-09

    The purpose of this study was to develop the laboratory-scale melter (LSM) as a quick and inexpensive method to determine the processing rate of various waste glass slurry feeds. The LSM uses a 3 or 4 in. diameter-fused quartz crucible with feed and off-gas ports on top. This LSM setup allows cold-cap formation above the molten glass to be directly monitored to obtain a steady-state melting rate of the waste glass feeds. The melting rate data from extensive scaled-melter tests with Hanford Site high-level wastes performed for the Hanford Tank Waste Treatment and Immobilization Plant have been compiled. Preliminary empirical model that expresses the melting rate as a function of bubbling rate and glass yield were developed from the compiled database. The two waste glass feeds with most melter run data were selected for detailed evaluation and model development and for the LSM tests so the melting rates obtained from LSM tests can be compared with those from scaled-melter tests. The present LSM results suggest the LSM setup can be used to determine the glass production rates for the development of new glass compositions or feed makeups that are designed to increase the processing rate of the slurry feeds.

  19. Materials and design experience in a slurry-fed electric glass melter

    SciTech Connect

    Barnes, S.M.; Larson, D.E.

    1981-08-01

    The design of a slurry-fed electric gas melter and an examination of the performance and condition of the construction materials were completed. The joule-heated, ceramic-lined melter was constructed to test the applicability of materials and processes for high-level waste vitrification. The developmental Liquid-Fed Ceramic Melter (LFCM) was operated for three years with simulated high-level waste and was subjected to conditions more severe than those expected for a nuclear waste vitrification plant.

  20. Feed process studies: Research-Scale Melter

    SciTech Connect

    Whittington, K.F.; Seiler, D.K.; Luey, J.; Vienna, J.D.; Sliger, W.A.

    1996-09-01

    In support of a two-phase approach to privatizing the processing of hazardous and radioactive waste at Hanford, research-scale melter (RSM) experiments were conducted to determine feed processing characteristics of two potential privatization Phase 1 high-level waste glass formulations and to determine if increased Ag, Te, and noble metal amounts would have bad effects. Effects of feed compositions and process conditions were examined for processing rate, cold cap behavior, off-gas, and glass properties. The 2 glass formulations used were: NOM-2 with adjusted waste loading (all components except silica and soda) of 25 wt%, and NOM-3 (max waste loaded glass) with adjusted waste loading of 30 wt%. The 25 wt% figure is the minimum required in the privatization Request for Proposal. RSM operated for 19 days (5 runs). 1010 kg feed was processed, producing 362 kg glass. Parts of runs 2 and 3 were run at 10 to 30 degrees above the nominal temperature 1150 C, with the most significant processing rate increase in run 3. Processing observations led to the choice of NOM-3 for noble metal testing in runs 4 and 5. During noble metal testing, processing rates fell 50% from baseline. Destructive analysis showed that a layer of noble metals and noble metal oxides settled on the floor of the melter, leading to current ``channeling`` which allowed the top section to cool, reducing production rates.

  1. Hanford Waste Vitrification Plant full-scale feed preparation testing with water and process simulant slurries

    SciTech Connect

    Gaskill, J.R.; Larson, D.E.; Abrigo, G.P.

    1996-03-01

    The Hanford Waste Vitrification Plant was intended to convert selected, pretreated defense high-level waste and transuranic waste from the Hanford Site into a borosilicate glass. A full-scale testing program was conducted with nonradioactive waste simulants to develop information for process and equipment design of the feed-preparation system. The equipment systems tested included the Slurry Receipt and Adjustment Tank, Slurry Mix Evaporator, and Melter-Feed Tank. The areas of data generation included heat transfer (boiling, heating, and cooling), slurry mixing, slurry pumping and transport, slurry sampling, and process chemistry. 13 refs., 129 figs., 68 tabs.

  2. MASBAL: A computer program for predicting the composition of nuclear waste glass produced by a slurry-fed ceramic melter

    SciTech Connect

    Reimus, P.W.

    1987-07-01

    This report is a user's manual for the MASBAL computer program. MASBAL's objectives are to predict the composition of nuclear waste glass produced by a slurry-fed ceramic melter based on a knowledge of process conditions; to generate simulated data that can be used to estimate the uncertainty in the predicted glass composition as a function of process uncertainties; and to generate simulated data that can be used to provide a measure of the inherent variability in the glass composition as a function of the inherent variability in the feed composition. These three capabilities are important to nuclear waste glass producers because there are constraints on the range of compositions that can be processed in a ceramic melter and on the range of compositions that will be acceptable for disposal in a geologic repository. MASBAL was developed specifically to simulate the operation of the West Valley Component Test system, a commercial-scale ceramic melter system that will process high-level nuclear wastes currently stored in underground tanks at the site of the Western New York Nuclear Services Center (near West Valley, New York). The program is flexible enough, however, to simulate any slurry-fed ceramic melter system. 4 refs., 16 figs., 5 tabs.

  3. CST Melter Feed Characterization in Support of the 1999 and 2000 Thermal Fluids Lab Hydragard Testing

    SciTech Connect

    Koopman, D.C.

    2001-06-07

    The Immobilization Technology Section measured properties of the melter feed simulants used in the 1999 and 2000 Hydragard sample loop tests. These tests used simulated Sludge Batch 1B (Macrobatch 2) melter feeds. The melter feeds were characterized for wt. percent total and insoluble solids, pH, composition, particle size distribution, and rheology.

  4. Design and performance of feed delivery systems for simulated radioactive waste slurries

    SciTech Connect

    Perez, J.M. Jr.

    1983-02-01

    Processes for vitrifying simulated high-level radioactive waste have been developed at the Pacific Northwest Laboratory (PNL) over the last several years. Paralleling this effort, several feed systems used to deliver the simulated waste slurry to the melter have been tested. Because there had been little industrial experience in delivering abrasive slurries at feed rates of less than 10 L/min, early experience helped direct the design of more-dependable systems. Also, as feed delivery requirements changed, the feed system was modified to meet these new requirements. The various feed systems discussed in this document are part of this evolutionary process, so they have not been ranked against each other. The four slurry feed systems discussed are: (1) vertical-cantilevered centrifugal pump system; (2) airlift feed systems; (3) pressurized-loop systems; and (4) positive-displacement pump system. 20 figures, 11 tables.

  5. Redox control of electric melters with complex feed compositions. Part II: preliminary limits for radioactive waste melters

    SciTech Connect

    Bickford, D F; Diemer, Jr, R B; Iverson, D C

    1985-01-01

    Melter redox control is necessary for safe and continued melter operation. A combination of feed composition control, melter operational controls and monitors, and periodic determination of product glass redox state is sufficient to meet operating and safety requirements. Mossbauer spectroscopy, or other methods which determine the Fe(II)/Fe(III) ratio of the glass product, can be used to determine the oxidation state of the glass and thereby assess operating conditions. Slightly reducing conditions can eliminate radio-Ru volatility by suppressing the formation of RuO4. Reducing conditions also limit foaming resulting from the release of oxygen as transition metal oxides are dissolved in the melt. The calcination and partial combustion of organic compounds in the melter feed generates combustible mixtures of CO, H2 and benzene. The organics must be essentially completely incinerated to avoid the accumulation of combustible offgas mixtures, and prevent fouling of the equipment by soot and tars. Operation of the melter plenum above the autoignition temperature, metering in of purge air in excess of that required for complete combustion, and dilution by water vapor from reacted feed all preclude this occurrence in the melter. Prevention of dangerous offgas compositions after water vapor removal is assured by combustion in the melter, the addition of dilution air, and by continuous monitoring by % Lower Explosive Limit meters. Melter reducing power must be restricted to prevent formation of molten sulfides or selenides in the melter, and to prevent carburization and sulfidation attack of Inconel-690 melter components. Control of average oxygen partial pressure in the melter plenum is insufficient to assure prevention of localized attack of Inconel-690. An additional requirement is therefore necessary, that no soot or tarry substances be deposited on the Inconel-690.

  6. Defining And Characterizing Sample Representativeness For DWPF Melter Feed Samples

    SciTech Connect

    Shine, E. P.; Poirier, M. R.

    2013-10-29

    statisticians used carefully thought out designs that systematically and economically provided plans for data collection from the DWPF process. Key shared features of the sampling designs used at DWPF and the Gy sampling methodology were the specification of a standard for sample representativeness, an investigation that produced data from the process to study the sampling function, and a decision framework used to assess whether the specification was met based on the data. Without going into detail with regard to the seven errors identified by Pierre Gy, as excellent summaries are readily available such as Pitard [1989] and Smith [2001], SRS engineers understood, for example, that samplers can be biased (Gy's extraction error), and developed plans to mitigate those biases. Experiments that compared installed samplers with more representative samples obtained directly from the tank may not have resulted in systematically partitioning sampling errors into the now well-known error categories of Gy, but did provide overall information on the suitability of sampling systems. Most of the designs in this report are related to the DWPF vessels, not the large SRS Tank Farm tanks. Samples from the DWPF Slurry Mix Evaporator (SME), which contains the feed to the DWPF melter, are characterized using standardized analytical methods with known uncertainty. The analytical error is combined with the established error from sampling and processing in DWPF to determine the melter feed composition. This composition is used with the known uncertainty of the models in the Product Composition Control System (PCCS) to ensure that the wasteform that is produced is comfortably within the acceptable processing and product performance region. Having the advantage of many years of processing that meets the waste glass product acceptance criteria, the DWPF process has provided a considerable amount of data about itself in addition to the data from many special studies. Demonstrating representative sampling

  7. Effect of Bubbles and Silica Dissolution on Melter Feed Rheology during Conversion to Glass

    SciTech Connect

    Marcial, Jose; Chun, Jaehun; Hrma, Pavel R.; Schweiger, Michael J.

    2014-10-21

    As the nuclear waste glass melter feed is converted to molten glass, the feed becomes a continuous glass-forming melt where dissolving refractory constituents are suspended together with numerous gas bubbles. Knowledge of mechanical properties of the reacting melter feed is crucial for understanding the feed-to-glass conversion as it occurs during melting. We studied the melter feed viscosity during heating and correlated it with volume fractions of dissolving quartz particles and gas phase. The measurements were performed with a rotating spindle rheometer on the melter feed heated at 5 K/min, starting at several different temperatures. The effects of undissolved quartz particles, gas bubbles, and compositional inhomogeneity on the melter feed viscosity were determined by fitting a linear relationship between log viscosity and volume fractions of suspended phases.

  8. EFFECT OF MELTER-FEED-MAKEUP ON VITRIFICATION PROCESS

    SciTech Connect

    KRUGER AA; HRMA PR; SCHWEIGER MJ; HUMRICKHOUSE CJ; MOODY JA; TATE RM; TEGROTENHUIS NE; ARRIGONI BM; RODRIGUEZ CP

    2009-09-10

    Increasing the rate of glass processing in the Hanford Tank Waste Treatment and Immobilization Plant (WTP) will allow shortening the life cycle of waste cleanup at the Hanford Site. While the WTP melters have approached the limit of increasing the rate of melting by enhancing the heat transfer rate from molten glass to the cold cap, a substantial improvement can still be achieved by accelerating the feed-to-glass conversion kinetics. This study investigates how the feed-to-glass conversion process responds to the feed makeup. By identifying the means of control of primary foam formation and silica grain dissolution, it provides data needed for a meaningful and economical design of large-scale experiments aimed at achieving faster melting.

  9. Effect of Melter-Feed-Makeup on Vitrification Process

    SciTech Connect

    Hrma, Pavel R.; Kruger, Albert A.; Schweiger, M. J.; Humrickhouse, Carissa J.; Moody, Adam; Tate, Rachel M.; Tegrotenhuis, Nathan E.; Arrigoni, Benjamin M.; Rodriguez, Carmen

    2009-09-02

    Increasing the rate of glass processing in the Hanford Tank Waste Treatment and Immobilization Plant (WTP) will allow shortening the life cycle of waste cleanup at the Hanford Site. While the WTP melters have approached the limit of increasing the rate of melting by enhancing the heat transfer rate from molten glass to the cold cap, a substantial improvement can still be achieved by accelerating the feed-to-glass conversion kinetics. This study investigates how the feed-to-glass conversion process responds to the feed makeup. By identifying the means of control of primary foam formation and silica grain dissolution, it provides data needed for a meaningful and economical design of large-scale experiments aimed at achieving faster melting.

  10. Redox control of electric melters with complex feed compositions. Part I: analytical methods and models

    SciTech Connect

    Bickford, D F; Diemer, Jr, R B

    1985-01-01

    The redox state of glass from electric melters with complex feed compositions is determined by balance between gases above the melt, and transition metals and organic compounds in the feed. Part I discusses experimental and computational methods of relating flowrates and other melter operating conditions to the redox state of glass, and composition of the melter offgas. Computerized thermodynamic computational methods are useful in predicting the sequence and products of redox reactions and in assessing individual process variations. Melter redox state can be predicted by combining monitoring of melter operating conditions, redox measurement of fused melter feed samples, and periodic redox measurement of product. Mossbauer spectroscopy, and other methods which measure Fe(II)/Fe(III) in glass, can be used to measure melter redox state. Part II develops preliminary operating limits for the vitrification of High-Level Radioactive Waste. Limits on reducing potential to preclude the accumulation of combustible gases, accumulation of sulfides and selenides, and degradation of melter components are the most critical. Problems associated with excessively oxidizing conditions, such as glass foaming and potential ruthenium volatility, are controlled when sufficient formic acid is added to adjust melter feed rheology.

  11. The Effect of Foaming and Silica Dissolution on Melter Feed Rheology during Conversion to Glass

    SciTech Connect

    Marcial, Jose; Chun, Jaehun; Hrma, Pavel R.; Schweiger, Michael J.

    2014-11-23

    As the nuclear waste glass melter feed is converted to molten glass, the feed eventually becomes a continuous glass-forming melt in which dissolving refractory constituents are suspended together with numerous gas bubbles. Knowledge of mechanical properties of the melter feed is crucial for understanding the feed-to-glass conversion as it occurs in the cold cap. We measured the viscosity during heating of the feed and correlated it with the independently determined volume fractions of dissolving quartz particles and the gas phase. The measurement was performed with a rotating spindle rheometer on the melter feed heated at 5 K/min starting at several different temperatures. The effect of quartz particles, gas bubbles, and compositional inhomogeneity on the glass-forming melt viscosity was determined by fitting a linear relationship between log viscosity and volume fractions of suspended phases to data.

  12. Low-Level waste phase 1 melter testing off gas and mass balance evaluation

    SciTech Connect

    Wilson, C.N.

    1996-06-28

    Commercially available melter technologies were tested during 1994-95 as part of a multiphase program to test candidate technologies for vitrification of the low-level waste (LLW) stream to be derived from retrieval and pretreatment of Hanford Site tank wastes. Seven vendors were selected for Phase 1 testing to demonstrate vitrification of a high sodium content liquid LLW simulant. The tested melter technologies included four Joule-heated melters, a carbon electrode melter, a combustion melter, and a plasma melter. Various dry and slurry melter feed preparation processes were also tested. Various feed material samples, product glass samples, and process offgas streams were characterized to provide data for evaluation of process decontamination factors and material mass balances for each vitrification technology. This report describes the melter mass balance evaluations and results for six of the Phase 1 LLW melter vendor demonstration tests.

  13. Determination of temperature-dependent heat conductivity and thermal diffusivity of waste glass melter feed

    SciTech Connect

    Pokorny, Richard; Rice, Jarrett A.; Schweiger, Michael J.; Hrma, Pavel R.

    2013-06-01

    The cold cap is a layer of reacting glass batch floating on the surface of melt in an all-electric continuous glass melter. The heat needed for the conversion of the melter feed to molten glass must be transferred to and through the cold cap. Since the heat flux into the cold cap determines the rate of melting, the heat conductivity is a key property of the reacting feed. We designed an experimental setup consisting of a large cylindrical crucible with an assembly of thermocouples that monitors the evolution of the temperature field while the crucible is heated at a constant rate. Then we used two methods to calculate the heat conductivity and thermal diffusivity of the reacting feed: the approximation of the temperature field by polynomial functions and the finite-volume method coupled with least-squares analysis. Up to 680°C, the heat conductivity of the reacting melter feed was represented by a linear function of temperature.

  14. Rheological Properties of Defense Waste processing Facility Melter Feeds

    SciTech Connect

    Mao, F.; Ebadian, M.A.

    1998-10-20

    In the present investigation, viscosity measurements have been carried out for two types of simulated Defense waste slurries, a Savannah River slurry and a Hanford slurry. The measurements were conducted in two experimental options. A rotational viscometer was used to measure viscosity under well-defined temperature and pH value operating conditions. The solids concentration used for this option was lower than 15 wt.%. Both the slurries have been investigated using this experimental option. The Savannah River slurry has also been investigated in a pipeline flow system, which measured the pressure drop as the slurry flowed through the pipe. The slurry's viscosity can be extracted from the pressure drop information. These investigations have been performed in relatively wide parameter ranges. The solids concentration of the slurry tested in the pipeline system was as high as 25 wt.%.The slurry pH in both experimental options covered a range of 4 to 13.5. The highest operating temperature was 66 C for the rotational viscometer and 55 C for the pipeline system. In FY97, the experiments for the Hanford slurry in the pipeline system will be performed.

  15. Evaluation of Am/Cm melter dilute feed and upset recovery precipitation flowsheet

    SciTech Connect

    Stone, M.E.

    2000-06-27

    The americium and curium currently stored in F-canyon will be vitrified using a batch process that uses an oxalate precipitation process to remove nitrate from the melter feed. This process has been demonstrated and tested on lab-scale, as well as full-scale processes. The flowsheets developed for recovery from upset conditions were successfully demonstrated.

  16. Determination of heat conductivity and thermal diffusivity of waste glass melter feed: Extension to high temperatures

    SciTech Connect

    Rice, Jarrett A.; Pokorny, Richard; Schweiger, Michael J.; Hrma, Pavel R.

    2014-06-01

    The heat conductivity ({lambda}) and the thermal diffusivity (a) of reacting glass batch, or melter feed, control the heat flux into and within the cold cap, a layer of reacting material floating on the pool of molten glass in an all-electric continuous waste glass melter. After previously estimating {lambda} of melter feed at temperatures up to 680 deg C, we focus in this work on the {lambda}(T) function at T > 680 deg C, at which the feed material becomes foamy. We used a customized experimental setup consisting of a large cylindrical crucible with an assembly of thermocouples, which monitored the evolution of the temperature field while the crucible with feed was heated at a constant rate from room temperature up to 1100°C. Approximating measured temperature profiles by polynomial functions, we used the heat transfer equation to estimate the {lambda}(T) approximation function, which we subsequently optimized using the finite-volume method combined with least-squares analysis. The heat conductivity increased as the temperature increased until the feed began to expand into foam, at which point the conductivity dropped. It began to increase again as the foam turned into a bubble-free glass melt. We discuss the implications of this behavior for the mathematical modeling of the cold cap.

  17. Melter Dismantlement

    SciTech Connect

    Richardson, BS

    2000-10-01

    The U.S. Department of Energy (DOE) has been utilizing vitrification processes to convert high-level radioactive waste forms into a stable glass for disposal in waste repositories. Vitrification facilities at the Savannah River Site (SRS) and at the West Valley Demonstration Project (WVDP) are converting liquid high level waste (HLW) by combining it with a glass-forming media to form a borosilicate glass, which will ensure safe long-term storage. Large, slurry fed melters, which are utilized for this process, were anticipated to have a finite life, on the order of two to three years, at which time they would have to be replaced using remote methods, due to the high radiation fields. In actuality the melters useable life span has, to date, have exceeded original life span estimates. Initial plans called for the removal of failed melters by placing the melter assembly into a container and storing in a concrete vault on the vitrification plant site pending size reduction, segregation, containerization, and shipment to appropriate storage facilities. Separate facilities for the processing of the failed melters currently do not exist. Options for handling these melters include (1) locating a facility to conduct the size reduction, characterization, and containerization as originally planned; (2) long-term storage or disposal of the complete melter assembly; and (3) attempting to refurbish the melter and to reuse the melter assembly. The focus of this report is to look at methods and issues pertinent to size reduction and/or melter refurbishment. In particular, removal of glass as a part of a refurbishment or for the purposes of reducing contamination levels (allowing for disposal of a greater proportion of the melter as low level waste) will be addressed.

  18. Development of continuous liquid-fed laboratory-scale mini-melter for nuclear waste glass development

    SciTech Connect

    Reimus, M.A.H.; Marschman, S.C.; Graff, G.L.

    1987-02-01

    A small, continuous liquid-fed mini-melter (LFMM) has been developed at Pacific Northwest Laboratory (PNL) to aid in waste glass feed slurry development. The LFMM offers several advantages over testing in large-scale melters. The LFMM requires little lead time in preparing for a test run, and the labor and material requirements are low. Real-time melting behavior of liquid feed slurries can be investigated, and feed rates can be estimated for larger-scale melters. The glass produced is representative of that produced by a larger-scale melter, as well as representative of the processing operation itself. Glass produced by the LFMM may subsequently be analyzed for metallic and other secondary phase formation. In contrast to larger-scale melters, the LFMM may be easily and inexpensively installed in a hot cell because of its relatively small size and simple configuration, enabling testing of radioactive feeds. A total of six LFMM experimental runs were performed. Feeds were obtained which corresponded to PNL melter runs performed in larger PNL developmental joule-heated research melters. These nonradioactive liquid-fed ceramic melters are known as the High-Bay Ceramic Melter (HBCM), the Experimental Ceramic Melter (ECM), and the Pilot-Scale Ceramic Melter (PSCM). Preliminary results obtained with the limited testing are promising. Feeds processed in the LFMM exhibited behavior closely resembling that observed in the large-scale melters. Feed rate correlations between the LFMM and ECM, HBCM, and PSCM were developed to estimate a range of expected feed rates for the large-scale melters from LFMM data. More developmental work with LFMM testing needs to be completed. Further testing will eliminate bias and establish the LFMM's true correlation to, and representation of, large-scale melters.

  19. Model for the conversion of nuclear waste melter feed to glass

    SciTech Connect

    Pokorny, Richard; Hrma, Pavel R.

    2014-02-01

    The rate of batch-to-glass conversion is a primary concern for the vitrification of nuclear waste, as it directly influences the life cycle of the cleanup process. This study describes the development of an advanced model of the cold cap, which augments the previous model by further developments on the structure and the dynamics of the foam layer. The foam layer on the bottom of the cold cap consists of the primary foam, cavities, and the secondary foam, and forms an interface through which the heat is transferred to the cold cap. Other model enhancements include the behavior of intermediate crystalline phases and the dissolution of quartz particles. The model relates the melting rate to feed properties and melter conditions, such as the molten glass temperature, foaminess of the feed, or the heat fraction supplied to the cold cap from the plenum space. The model correctly predicts a 25% increase in melting rate when changing the alumina source in the melter feed from Al(OH)3 to AlO(OH). It is expected that this model will be incorporated in the full glass melter model as its integral component.

  20. Effect of Feeding Rate on the Cold Cap Configuration in a Laboratory-Scale Melter - 13362

    SciTech Connect

    Dixon, Derek R.; Schweiger, Michael J.; Hrma, Pavel

    2013-07-01

    High-level-waste melter feed is converted into glass in a joule-heated melter, where it forms a floating layer of reacting feed, called the cold cap. After the glass-forming phase becomes connected, evolving gases produce bubbles that form a foam layer under the feed. The bubbles coalesce into cavities, from which most of the gases are released around the edges of the cold cap while gases also escape through small shafts in the reacting feed. The foam layer insulates the cold cap from the heat transferred from the molten glass below. The cold cap behavior was investigated in a laboratory-scale assembly with a fused silica crucible. A high-alumina waste simulant was fed into the crucible and the feed charging rate was varied from 3 to 7 mL min{sup -1}. After a fixed amount of time (35 min), feed charging was stopped and the crucible was removed from the furnace and quenched on a copper block to preserve the structure of the cold cap during cooling. During the rapid quenching, thermal cracking of the glass and cold cap allowed it to be broken up into sections for analysis. The effect of the charging rate on the height, area and volume of the cold cap was determined. The size of the bubbles collected in the foam layer under the feed increased as the cold cap expanded and the relationship between these bubbles and temperature will be determined for input into a mathematical model. (authors)

  1. Model for the conversion of nuclear waste melter feed to glass

    NASA Astrophysics Data System (ADS)

    Pokorny, Richard; Hrma, Pavel

    2014-02-01

    The rate of batch-to-glass conversion is a primary concern for the vitrification of nuclear waste, as it directly influences the life cycle of the cleanup process. This study describes the development of an advanced model of the cold cap, which augments the previous model by further developments on the structure and the dynamics of the foam layer. The foam layer on the bottom of the cold cap consists of the primary foam, cavities, and the secondary foam, and forms an interface through which the heat is transferred to the cold cap. Other model enhancements include the behavior of intermediate crystalline phases and the dissolution of quartz particles. The model relates the melting rate to feed properties and melter conditions, such as the molten glass temperature, foaminess of the melt, or the heat fraction supplied to the cold cap from the plenum space. The model correctly predicts a 25% increase in melting rate when changing the alumina source in the melter feed from Al(OH)3 to AlO(OH). It is expected that this model will be incorporated in the full glass melter model as its integral component.

  2. Evaluation of melter technologies for vitrification of Hanford site low-level tank waste - phase 1 testing summary report

    SciTech Connect

    Wilson, C.N., Westinghouse Hanford

    1996-06-27

    Following negotiation of the fourth amendment to the Tri- Party Agreement for Hanford Site cleanup, commercially available melter technologies were tested during 1994 and 1995 for vitrification of the low-level waste (LLW) stream to be derived from retrieval and pretreatment of the radioactive defense wastes stored in 177 underground tanks. Seven vendors were selected for Phase 1 testing to demonstrate vitrification of a high-sodium content liquid LLW simulant. The tested melter technologies included four Joule-heated melters, a carbon electrode melter, a combustion melter, and a plasma melter. Various dry and slurry melter feed preparation processes also were tested. The technologies and Phase 1 testing results were evaluated and a preliminary technology down-selection completed. This report describes the Phase 1 LLW melter vendor testing and the tested technologies, and summarizes the testing results and the preliminary technology recommendations.

  3. Earth melter and method of disposing of feed materials

    DOEpatents

    Chapman, Christopher C.

    1994-01-01

    An apparatus, and method of operating the apparatus, wherein a feed material is converted into a glassified condition for subsequent use or disposal. The apparatus is particularly useful for disposal of hazardous or noxious waste materials which are otherwise either difficult or expensive to dispose of. The apparatus is preferably constructed by excavating a melt zone in a quantity of soil or rock, and lining the melt zone with a back fill material if refractory properties are needed. The feed material is fed into the melt zone and, preferably, combusted to an ash, whereupon the heat of combustion is used to melt the ash to a molten condition. Electrodes may be used to maintain the molten feed material in a molten condition, and to maintain homogeneity of the molten materials.

  4. Earth melter and method of disposing of feed materials

    DOEpatents

    Chapman, C.C.

    1994-10-11

    An apparatus, and method of operating the apparatus is described, wherein a feed material is converted into a glassified condition for subsequent use or disposal. The apparatus is particularly useful for disposal of hazardous or noxious waste materials which are otherwise either difficult or expensive to dispose of. The apparatus is preferably constructed by excavating a melt zone in a quantity of soil or rock, and lining the melt zone with a back fill material if refractory properties are needed. The feed material is fed into the melt zone and, preferably, combusted to an ash, whereupon the heat of combustion is used to melt the ash to a molten condition. Electrodes may be used to maintain the molten feed material in a molten condition, and to maintain homogeneity of the molten materials. 3 figs.

  5. Rheological properties of defense waste slurries

    SciTech Connect

    Ebadian, M.A.

    1998-01-01

    The major objective of this two-year project has been to obtain refined and reliable experimental data about the rheological properties of melter feeds. The research has involved both experimental studies and model development. Two experimental facilities have been set up to measure viscosity and pressure drop. Mathematical models have been developed as a result of experimental observation and fundamental rheological theory. The model has the capability to predict the viscosity of melter slurries in a range of experimental conditions. The final results of the investigation could be used to enhance the current design base for slurry transportation systems and improve the performance of the slurry mixing process. If successful, the cost of this waste treatment will be reduced, and disposal safety will be increased. The specific objectives for this project included: (1) the design, implementation, and validation of the experimental facility in both batch and continuous operating modes; (2) the identification and preparation of melter feed samples of both the SRS and Hanford waste slurries at multiple solids concentration levels; (3) the measurement and analysis of the melter feeds to determine the effects of the solids concentration, pH value, and other factors on the rheological properties of the slurries; (4) the correlation of the rheological properties as a function of the measured physical and chemical parameters; and (5) transmission of the experimental data and resulting correlation to the DOE site user to guide melter feed preparation and transport equipment design.

  6. Effect of Feeding Rate on the Cold Cap Configuration in a Laboratory-Scale Melter

    SciTech Connect

    Dixon, Derek R.; Schweiger, Michael J.; Hrma, Pavel R.

    2013-02-25

    High level waste melter feed is converted into glass in a joule heated melter, where it forms a floating layer of reacting feed, called the cold cap. After the glass-forming phase becomes connected, evolving gases produce bubbles that form a foam layer under the cold cap. The bubbles coalesce into cavities that escape around the edges of the cold cap. The foam layer insulates the cold cap from the heat transferred from the molten glass below. More information is needed about the formation and behavior of the foam layer to control, limit and possibly avoid foaming, thus allowing for a higher rate of melting. The cold cap behavior was investigated in a laboratory scale assembly with a sealed silica-glass crucible. A high alumina waste simulant was fed into the crucible and the feed charging rate was varied from 3 to 7 mL min-1. After a fixed amount of time (35 min), feed charging was stopped and the crucible was removed from the furnace and quenched on a copper block to preserve the structure of the cold cap and foam during cooling. During the rapid quenching, thermal cracking of the glass and cold cap allowed it to be broken up into sections for analysis. The effect of the charging rate on the height, area and volume of the cold cap was determined. The size of the bubbles collected in the foam layer under the cold cap increased as the cold cap expanded. Under the cold cap, the bubbles coalesced into oblong cavities. These cavities allowed the evolved gases to escape around the edges of the cold cap through the molten glass into the melter plenum.

  7. Vectra GSI, Inc. low-level waste melter testing Phase 1 test report

    SciTech Connect

    Stegen, G.E.; Wilson, C.N.

    1996-02-21

    A multiphase program was initiated in 1994 to test commercially available melter technologies for the vitrification of the low-level waste (LLW) stream from defense wastes stored in underground tanks at the Hanford Site in southeastern Washington State. Vectra GSI, Inc. was one of seven vendors selected for Phase 1 of the melter demonstration tests using simulated LLW that were completed during fiscal year 1995. The attached report prepared by Vectra GSI, Inc. describes results of melter testing using slurry feed and dried feeds. Results of feed drying and prereaction tests using a fluid bed calciner and rotary dryer also are described.

  8. Control of radioactive waste-glass melters

    SciTech Connect

    Bickford, D.F. ); Hrma, P. ); Bowan, B.W. II )

    1990-01-01

    Slurries of simulated high level radioactive waste and glass formers have been isothermally reacted and analyzed to identify the sequence of the major chemical reactions in waste vitrification, their effect on glass production rate, and the development of leach resistance. Melting rates of waste batches have been increased by the addition of reducing agents (formic acid, sucrose) and nitrates. The rate increases are attributable in part to exothermic reactions which occur at critical stages in the vitrification process. Nitrates must be balanced by adequate reducing agents to avoid the formation of persistent foam, which would destabilize the melting process. The effect of foaming on waste glass production rates is analyzed, and melt rate limitations defined for waste-glass melters, based upon measurable thermophysical properties. Minimum melter residence times required to homogenize glass and assure glass quality are much smaller than those used in current practice. Thus, melter size can be reduced without adversely affecting glass quality. Physical chemistry and localized heat transfer of the waste-glass melting process are examined, to refine the available models for predicting and assuring glass production rate. It is concluded that the size of replacement melters and future waste processing facilities can be significantly decreased if minimum heat transfer requirements for effective melting are met by mechanical agitation. A new class of waste glass melters has been designed, and proof of concept tests completed on simulated High Level Radioactive Waste slurry. Melt rates have exceeded 155 kg m{sup {minus}2} h{sup {minus}1} with slurry feeds (32 lb ft{sup {minus}2} h{sup {minus}1}), and 229 kg kg m{sup {minus}2} h{sup {minus}1} with dry feed (47 lb ft{sup {minus}2} h{sup {minus}1}). This is about 8 times the melt rate possible in conventional waste- glass melters of the same size. 39 refs., 5 figs., 9 tabs.

  9. SRAT CHEMISTRY AND ACID CONSUMPTION DURING SIMULATED DWPF MELTER FEED PREPARATION

    SciTech Connect

    Koopman, D; David Best, D; Bradley Pickenheim, B

    2008-12-03

    Due to higher than expected hydrogen generation during the Tank 51-Sludge Batch 4 (SB4) qualification run, DWPF engineering requested the Savannah River National Laboratory (SRNL) to expand the ongoing catalytic hydrogen generation program. The work presented in this Technical Report was identified as part of SRNL/Liquid Waste Organization (LWO) meetings to define potential causes of catalytic hydrogen generation as well as from an external technical review panel commissioned to evaluate SRNL hydrogen related data and programs. New scope included improving the understanding of SRAT/SME process chemistry, particularly as it related to acid consumption and hydrogen generation. The expanded hydrogen program scope was covered under the technical task request (TTR): HLW-DWPF-TTR-2007-0016. A task technical and quality assurance plan (TT&QAP) was issued to cover focus areas raised in meetings with LWO plus a portion of the recommendations made by the review panel. A supporting analytical study plan was issued. It was also noted in the review of catalytic hydrogen generation that control of the DWPF acid stoichiometry was an important element in controlling hydrogen generation. A separate TTR was issued to investigate ways of improving the determination of the acid requirement during processing: HLWDWPF-TTR-0015. A separate TT&QAP was prepared for this task request. This report discusses some progress on this task related to developing alternative acid equations and to performing experimental work to supplement the existing database. Simulant preparation and preliminary flowsheet studies were already documented. The prior work produced a sufficient quantity of simulant for the hydrogen program and melter feed rheology testing. It also defined a suitable acid addition stoichiometry. The results presented in this report come from samples and process data obtained during sixteen 22-L SRAT/SME simulations that were performed in the second half of 2007 to produce eight SME

  10. MODELING THE IMPACT OF ELEVATED MERCURY IN DEFENSE WASTE PROCESSING FACILITY MELTER FEED ON THE MELTER OFF-GAS SYSTEM - PRELIMINARY REPORT

    SciTech Connect

    Zamecnik, J.; Choi, A.

    2009-03-25

    The Defense Waste Processing Facility (DWPF) is currently evaluating an alternative Chemical Process Cell (CPC) flowsheet to increase throughput. It includes removal of the steam-stripping step, which would significantly reduce the CPC processing time and lessen the sampling needs. However, its downside would be to send 100% of the mercury that come in with the sludge straight to the melter. For example, the new mercury content in the Sludge Batch 5 (SB5) melter feed is projected to be 25 times higher than that in the SB4 with nominal steam stripping of mercury. This task was initiated to study the impact of the worst-case scenario of zero-mercury-removal in the CPC on the DWPF melter off-gas system. It is stressed that this study is intended to be scoping in nature, so the results presented in this report are preliminary. In order to study the impact of elevated mercury levels in the feed, it is necessary to be able to predict how mercury would speciate in the melter exhaust under varying melter operating conditions. A homogeneous gas-phase oxidation model of mercury by chloride was developed to do just that. The model contains two critical parameters pertaining to the partitioning of chloride among HCl, Cl, Cl{sub 2}, and chloride salts in the melter vapor space. The values for these parameters were determined at two different melter vapor space temperatures by matching the calculated molar ratio of HgCl (or Hg{sub 2}Cl{sub 2}) to HgCl{sub 2} with those measured during the Experimental-Scale Ceramic Melter (ESCM) tests run at the Pacific Northwest National Laboratory (PNNL). The calibrated model was then applied to the SB5 simulant used in the earlier flowsheet study with an assumed mercury stripping efficiency of zero; the molar ratio of Cl-to-Hg in the resulting melter feed was only 0.4, compared to 12 for the ESCM feeds. The results of the model run at the indicated melter vapor space temperature of 650 C (TI4085D) showed that due to excessive shortage of

  11. MODELING THE IMPACT OF ELEVATED MERCURY IN DEFENSE WASTE PROCESSING FACILITY MELTER FEED ON THE MELTER OFF-GAS SYSTEM-PRELIMINARY REPORT

    SciTech Connect

    Zamecnik, J.; Choi, A.

    2010-08-18

    The Defense Waste Processing Facility (DWPF) is currently evaluating an alternative Chemical Process Cell (CPC) flowsheet to increase throughput. It includes removal of the steam-stripping step, which would significantly reduce the CPC processing time and lessen the sampling needs. However, its downside would be to send 100% of the mercury that comes in with the sludge straight to the melter. For example, the new mercury content in the Sludge Batch 5 (SB5) melter feed is projected to be 25 times higher than that in the SB4 with nominal steam stripping of mercury. This task was initiated to study the impact of the worst-case scenario of zero-mercury-removal in the CPC on the DWPF melter offgas system. It is stressed that this study is intended to be scoping in nature, so the results presented in this report are preliminary. In order to study the impact of elevated mercury levels in the feed, it is necessary to be able to predict how mercury would speciate in the melter exhaust under varying melter operating conditions. A homogeneous gas-phase oxidation model of mercury by chloride was developed to do just that. The model contains two critical parameters pertaining to the partitioning of chloride among HCl, Cl, Cl{sub 2}, and chloride salts in the melter vapor space. The values for these parameters were determined at two different melter vapor space temperatures by matching the calculated molar ratio of HgCl (or Hg{sub 2}Cl{sub 2}) to HgCl{sub 2} with those measured during the Experimental-Scale Ceramic Melter (ESCM) tests run at the Pacific Northwest National Laboratory (PNNL). The calibrated model was then applied to the SB5 simulant used in the earlier flowsheet study with an assumed mercury stripping efficiency of zero; the molar ratio of Cl-to-Hg in the resulting melter feed was only 0.4, compared to 12 for the ESCM feeds. The results of the model run at the indicated melter vapor space temperature of 650 C (TI4085D) showed that due to excessive shortage of

  12. Small-Scale High Temperature Melter-1 (SSHTM-1) Data Package. Appendix B

    SciTech Connect

    1996-03-01

    This appendix provides the data for Alternate HTM Flowsheet 2 (Glycolic Acid) melter feed preparation activities in both the laboratory- and small-scale testing. The first section provides an outline of this appendix. The melter feed preparation data are presented in the next two main sections, laboratory melter feed preparation data and small-scale melter feed preparation data. Section 3.0 provides the laboratory data which is discussed in the main body of the Small-Scale High Temperature-1 (SSHTM-1) Data Package, milestone C95-02.02Y. Section 3.1 gives the flowsheet in outline form as used in the laboratory-scale tests. This section also includes the ``Laboratory Melter Feed Preparation Activity Log`` which gives A chronological account of the test in terms of time, temperature, slurry pH, and specific observations about slurry appearance, acid addition rates, and samples taken. The ``Laboratory Melter Feed Preparation Activity Log`` provides a road map to the reader by which all the activity and data from the laboratory can be easily accessed. A summary of analytical data is presented next, section 3.2, which covers starting materials and progresses to the analysis of the melter feed. The next section, 3.3, characterizes the off-gas generation that occurs during the slurry processing. The following section, 3.4, provides the rheology data gathered including gram waste oxide loading information for the various slurries tested. The final section, 3.5, includes data from standard crucible redox testing. Section 4.0 provides the small-scale data in parallel form to section 3.0. Section 5.0 concludes with the references for this appendix.

  13. Hanford Waste Vitrification program pilot-scale ceramic melter Test 23

    SciTech Connect

    Goles, R.W.; Nakaoka, R.K.

    1990-02-01

    The pilot-scale ceramic melter test, was conducted to determine the vitrification processing characteristics of simulated Hanford Waste Vitrification Plant process slurries and the integrated performance of the melter off-gas treatment system. Simulated melter feed was prepared and processed to produce glass. The vitrification system, achieved an on-stream efficiency of greater than 98%. The melter off-gas treatment system included a film cooler, submerged bed scrubber, demister, high-efficiency mist eliminator, preheater, and high-efficiency particulate air filter (HEPA). Evaluation of the off-gas system included the generation, nature, and capture efficiency of gross particulate, semivolatile, and noncondensible melter products. 17 refs., 48 figs., 61 tabs.

  14. Oxidation of coal-water slurry feed to hydrogasifier

    DOEpatents

    Lee, Bernard S.

    1976-01-01

    An aqueous coal slurry is preheated, subjected to partial oxidation and vaporization by injection of high pressure oxygen and is introduced into a top section of a hydrogasifier in direct contact with hot methane-containing effluent gases where vaporization of the slurry is completed. The resulting solids are reacted in the hydrogasifier and the combined gases and vapors are withdrawn and subjected to purification and methanation to provide pipeline gas. The amount of oxygen injected into the slurry is controlled to provide the proper thermal balance whereby all of the water in the slurry can be evaporated in contact with the hot effluent gases from the hydrogasifier.

  15. Dry-out and low temperature calcination of DST/SST waste blend high temperature melter feed

    SciTech Connect

    Smith, H.D.; Tracey, E.M.

    1996-02-01

    The FY1994 DST/SST blend was prepared in accordance with the DST/SST blend feed specification. The laboratory preparation steps and observations were compared with an existing experience base to verify the acceptability of the feed specification for simulant make-up. The most significant test results included a variety of features. Ferrocyanide breaks down to NH{sub 3} plus formate, during the low-temperature calcining phase of the tests. Ferrocyanide displayed no redox reactivity with the nitrates and nitrites contained in the slurry in the absence of sugar. Sugar displays a redox reaction with the nitrates and nitrites in the blend similar to the redox. reaction observed in the LLW feed simulant. Boiling of a free flowing slurry occurs at temperatures below about 120{degrees}C. When about 45% of the total water loss has occurred, the feed slurry congeals and continues to lose water, shrinking and developing shrinkage cracks. Water stops coming off between 350{degrees}C and 400{degrees}C. Slurry shear strength and viscosity strongly increase as the weight percent solids increases from 20 wt% to 45 wt%. The 45 wt% solids corresponds to approximately a 40 % water loss. The principle beat sensitivity for this material is the exothermic reaction which is activated when the temperature exceeds about 250{degrees}C. The breakdown of ferrocyanide to ammonia and formate under strongly basic conditions may begin at temperatures less than 100{degrees}C, but the rate increased strongly with increasing temperature and appeared to be completed in the time of our tests. Differential thermal analysis (DTA) results on feed slurry without and with ferrocyanide showed only endothermic behavior. This is consistent with the dry out and low temperature calcine studies which did not indicate any exothermic behavior for the feed slurry with and without ferrocyanide.

  16. Freeze and restart of the DWPF Scale Glass Melter

    SciTech Connect

    Choi, A.S.

    1989-07-31

    After over two years of successful demonstration of many design and operating concepts of the DWPF Melter system, the last Scale Glass Melter campaign was initiated on 6/9/88 and consisted of two parts; (1) simulation of noble metal buildup and (2) freeze and subsequent restart of the melter under various scenarios. The objectives were to simulate a prolonged power loss to major heating elements and to examine the characteristics of transient melter operations during a startup with a limited supply of lid heat. Experimental results indicate that in case of a total power loss to the lower electrodes such as due to noble metal deposition, spinel crystals will begin to form in the SRL 165 composite waste glass pool in 24 hours. The total lid heater power required to initiate joule heating was the same as that during slurry-feeding. Results of a radiative heat transfer analysis in the plenum indicate that under the identical operating conditions, the startup capabilities of the SGM and the DWPF Melter are quite similar, despite a greater lid heater to melt surface area ratio in the DWPF Melter.

  17. Pollution attenuation by soils receiving cattle slurry after passage of a slurry-like feed solution. Column experiments.

    PubMed

    Núñez-Delgado, Avelino; López-Períago, Eugenio; Diaz-Fierros-Viqueira, Francisco

    2002-09-01

    Designing soil filtration systems or vegetated filter strips as a means of attenuating water pollution should take into account soil purging capacity. Here we report data on laboratory column trials used to investigate the capacity of a Hortic Anthrosol to attenuate contamination due to downward leaching from cattle slurry applied at the surface. The columns comprised 900 g of soil to a depth of about 20-25 cm, and had been used previously in an experiment involving passage of at least 5 pore volumes of an ion-containing cattle slurry-like feed solution. For the present experiments, the columns were first washed through with distilled water (simulating resting and rain falling after passage of the feed solution), and then received a single slurry dose equivalent to about 300 m3 ha(-1). The columns were then leached with distilled water, with monitoring of chemical oxygen demand (COD) and ion contents in outflow. The results indicated that the pollution-neutralising capacity of the soil was still high but clearly lower than in the earlier experiments with the feed solution. Furthermore, the time-course of COD showed that organic acids were leached through the column even more rapidly than chloride (often viewed as an inert tracer) enhancing the risk of heavy metals leaching and subsequent water pollution. Resting and alternate use of different soil-plant buffer zones would increase the lifespan of purging systems that use soil like the here studied one.

  18. Slurry

    NASA Astrophysics Data System (ADS)

    Jiang, Ting; Lei, Hong

    2014-11-01

    With magnetic heads operating closer to hard disks, the hard disks must be ultra-smooth. The abrasive-free polishing (AFP) performance of cumene hydroperoxide (CHP) as the initiator in H2O2-based slurry for hard disk substrate was investigated in our work, and the results showed that the slurry including CHP could improve the material removal rate (MRR) and also reduce surface roughness. Electron spin-resonance spectroscopy (EPR), electrochemical measurement and Auger electron spectroscopy (AES) were conducted to investigate the acting mechanism with CHP during the polishing process. Compared with the H2O2 slurry, the EPR analysis shows that the CHP-H2O2 slurry provides a higher concentration of the HOO free radical. In addition, the AES analysis shows the oxidization reaction occurs in the external layer of the substrate surface. Furthermore, electrochemical measurements reveal that CHP can promote the electrochemical effect in AFP and lead to the increase of MRR.

  19. EFFECTS OF QUARTZ PARTICLE SIZE AND SUCROSE ADDITION ON MELTING BEHAVIOR OF A MELTER FEED FOR HIGH-LEVEL GLASS

    SciTech Connect

    MARCIAL J; KRUGER AA; HRMA PR; SCHWEIGER MJ; SWEARINGEN KJ; TEGROTENHUIS WE; HENAGER SH

    2010-07-28

    The behavior of melter feed (a mixture of nuclear waste and glass-forming additives) during waste-glass processing has a significant impact on the rate of the vitrification process. We studied the effects of silica particle size and sucrose addition on the volumetric expansion (foaming) of a high-alumina feed and the rate of dissolution of silica particles in feed samples heated at 5 C/min up to 1200 C. The initial size of quartz particles in feed ranged from 5 to 195 {micro}m. The fraction of the sucrose added ranged from 0 to 0.20 g per g glass. Extensive foaming occurred only in feeds with 5-{micro}m quartz particles; particles {ge}150 {micro}m formed clusters. Particles of 5 {micro}m completely dissolved by 900 C whereas particles {ge}150 {micro}m did not fully dissolve even when the temperature reached 1200 C. Sucrose addition had virtually zero impact on both foaming and the dissolution of silica particles. Over 100 sites in the United States are currently tasked with the storage of nuclear waste. The largest is the Hanford Site located in southeastern Washington State with 177 subterranean tanks containing over fifty-million gallons of nuclear waste from plutonium production from 1944 through 1987. This waste will be vitrified at the Hanford Tank Waste Treatment and Immobilization Plant. In the vitrification process, feed is charged into a melter and converted into glass to be ultimately stored in a permanent repository. The duration of waste-site cleanups by the vitrification process depends on the rate of melting, i.e., on the rate of the feed-to-glass conversion. Foaming associated with the melting process and the rate of dissolution of quartz particles (silica being the major glass-forming additive) are assumed to be important factors that influence the rate of melting. Previous studies on foaming of high-alumina feed demonstrated that varying the makeup of a melter feed has a significant impact on foaming. The volume of feeds that contained 5-{micro

  20. Application of evolved gas analysis to cold-cap reactions of melter feeds for nuclear waste vitrification

    SciTech Connect

    Kruger, Albert A.; Chun, Jaehun; Hrma, Pavel R.; Rodriguez, Carmen P.; Schweiger, Michael J.

    2014-04-30

    In the vitrification of nuclear wastes, the melter feed (a mixture of nuclear waste and glass-forming and modifying additives) experiences multiple gas-evolving reactions in an electrical glass-melting furnace. We employed the thermogravimetry-gas chromatography-mass spectrometry (TGA-GC-MS) combination to perform evolved gas analysis (EGA). Apart from identifying the gases evolved, we performed quantitative analysis relating the weighed sum of intensities of individual gases linearly proportional with the differential themogravimetry. The proportionality coefficients were obtained by three methods based on the stoichiometry, least squares, and calibration. The linearity was shown to be a good first-order approximation, in spite of the complicated overlapping reactions.

  1. Preliminary melter performance assessment report

    SciTech Connect

    Elliott, M.L.; Eyler, L.L.; Mahoney, L.A.; Cooper, M.F.; Whitney, L.D.; Shafer, P.J.

    1994-08-01

    The Melter Performance Assessment activity, a component of the Pacific Northwest Laboratory`s (PNL) Vitrification Technology Development (PVTD) effort, was designed to determine the impact of noble metals on the operational life of the reference Hanford Waste Vitrification Plant (HWVP) melter. The melter performance assessment consisted of several activities, including a literature review of all work done with noble metals in glass, gradient furnace testing to study the behavior of noble metals during the melting process, research-scale and engineering-scale melter testing to evaluate effects of noble metals on melter operation, and computer modeling that used the experimental data to predict effects of noble metals on the full-scale melter. Feed used in these tests simulated neutralized current acid waste (NCAW) feed. This report summarizes the results of the melter performance assessment and predicts the lifetime of the HWVP melter. It should be noted that this work was conducted before the recent Tri-Party Agreement changes, so the reference melter referred to here is the Defense Waste Processing Facility (DWPF) melter design.

  2. Melter Glass Removal and Dismantlement

    SciTech Connect

    Richardson, BS

    2000-10-31

    The U.S. Department of Energy (DOE) has been using vitrification processes to convert high-level radioactive waste forms into a stable glass for disposal in waste repositories. Vitrification facilities at the Savannah River Site (SRS) and at the West Valley Demonstration Project (WVDP) are converting liquid high-level waste (HLW) by combining it with a glass-forming media to form a borosilicate glass, which will ensure safe long-term storage. Large, slurry fed melters, which are used for this process, were anticipated to have a finite life (on the order of two to three years) at which time they would have to be replaced using remote methods because of the high radiation fields. In actuality the melters useable life spans have, to date, exceeded original life-span estimates. Initial plans called for the removal of failed melters by placing the melter assembly into a container and storing the assembly in a concrete vault on the vitrification plant site pending size-reduction, segregation, containerization, and shipment to appropriate storage facilities. Separate facilities for the processing of the failed melters currently do not exist. Options for handling these melters include (1) locating a facility to conduct the size-reduction, characterization, and containerization as originally planned; (2) long-term storing or disposing of the complete melter assembly; and (3) attempting to refurbish the melter and to reuse the melter assembly. The focus of this report is to look at methods and issues pertinent to size-reduction and/or melter refurbishment in particular, removing the glass as a part of a refurbishment or to reduce contamination levels (thus allowing for disposal of a greater proportion of the melter as low level waste).

  3. Melter viewing system for liquid-fed ceramic melters

    SciTech Connect

    Westsik, J.H. Jr.; Brenden, B.B.

    1988-01-01

    Melter viewing systems are an integral component of the monitoring and control systems for liquid-fed ceramic melters. The Pacific Northwest Laboratory (PNL) has designed cameras for use with glass melters at PNL, the Hanford Waste Vitrification Plant (HWVP), and West Valley Demonstration Project (WVDP). This report is a compilation of these designs. Operating experiences with one camera designed for the PNL melter are discussed. A camera has been fabricated and tested on the High-Bay Ceramic Melter (HBCM) and the Pilot-Scale Ceramic Melter (PSCM) at PNL. The camera proved to be an effective tool for monitoring the cold cap formed as the feed pool developed on the molten glass surface and for observing the physical condition of the melter. Originally, the camera was built to operate using the visible light spectrum in the melter. It was later modified to operate using the infrared (ir) spectrum. In either configuration, the picture quality decreases as the size of the cold cap increases. Large cold caps cover the molten glass, reducing the amount of visible light and reducing the plenum temperatures below 600/sup 0/C. This temperature corresponds to the lowest level of blackbody radiation to which the video tube is sensitive. The camera has been tested in melter environments for about 1900 h. The camera has withstood mechanical shocks and vibrations. The cooling system in the camera has proved effective in maintaining the optical and electronic components within acceptable temperature ranges. 10 refs., 15 figs.

  4. Liquid CO{sub 2}/Coal Slurry for Feeding Low Rank Coal to Gasifiers

    SciTech Connect

    Marasigan, Jose; Goldstein, Harvey; Dooher, John

    2013-09-30

    This study investigates the practicality of using a liquid CO{sub 2}/coal slurry preparation and feed system for the E-Gas™ gasifier in an integrated gasification combined cycle (IGCC) electric power generation plant configuration. Liquid CO{sub 2} has several property differences from water that make it attractive for the coal slurries used in coal gasification-based power plants. First, the viscosity of liquid CO{sub 2} is much lower than water. This means it should take less energy to pump liquid CO{sub 2} through a pipe compared to water. This also means that a higher solids concentration can be fed to the gasifier, which should decrease the heat requirement needed to vaporize the slurry. Second, the heat of vaporization of liquid CO{sub 2} is about 80% lower than water. This means that less heat from the gasification reactions is needed to vaporize the slurry. This should result in less oxygen needed to achieve a given gasifier temperature. And third, the surface tension of liquid CO{sub 2} is about 2 orders of magnitude lower than water, which should result in finer atomization of the liquid CO{sub 2} slurry, faster reaction times between the oxygen and coal particles, and better carbon conversion at the same gasifier temperature. EPRI and others have recognized the potential that liquid CO{sub 2} has in improving the performance of an IGCC plant and have previously conducted systemslevel analyses to evaluate this concept. These past studies have shown that a significant increase in IGCC performance can be achieved with liquid CO{sub 2} over water with certain gasifiers. Although these previous analyses had produced some positive results, they were still based on various assumptions for liquid CO{sub 2}/coal slurry properties. This low-rank coal study extends the existing knowledge base to evaluate the liquid CO{sub 2}/coal slurry concept on an E-Gas™-based IGCC plant with full 90% CO{sub 2} capture. The overall objective is to determine if this

  5. Melter Off-Gas Flammability Analysis

    SciTech Connect

    Smith, FG III

    2003-12-12

    The objective of this work was to develop predictive models to assess offgas flammability for a low activity radioactive waste melter. The models had to be comprehensive enough to explicitly describe the effects of key melter operating variables such as total organic carbon in the feed, melter air purge and vapor space temperature. Once validated against pilot melter data, these models were used to simulate a series of safety scenarios involving over-batching of sugar, used as a reducing agent, and off-gas surges. The overall scope of the work was broken down into two parts, each focusing on a physically distinct region in the melter.

  6. Application of the HWVP measurement error model and feed test algorithms to pilot scale feed testing

    SciTech Connect

    Adams, T.L.

    1996-03-01

    The purpose of the feed preparation subsystem in the Hanford Waste Vitrification Plant (HWVP) is to provide, for control of the properties of the slurry that are sent to the melter. The slurry properties are adjusted so that two classes of constraints are satisfied. Processability constraints guarantee that the process conditions required by the melter can be obtained. For example, there are processability constraints associated with electrical conductivity and viscosity. Acceptability constraints guarantee that the processed glass can be safely stored in a repository. An example of an acceptability constraint is the durability of the product glass. The primary control focus for satisfying both processability and acceptability constraints is the composition of the slurry. The primary mechanism for adjusting the composition of the slurry is mixing the waste slurry with frit of known composition. Spent frit from canister decontamination is also recycled by adding it to the melter feed. A number of processes in addition to mixing are used to condition the waste slurry prior to melting, including evaporation and the addition of formic acid. These processes also have an effect on the feed composition.

  7. Characterization of double-shell slurry feed grout produced in a pilot-scale test

    SciTech Connect

    Lokken, R.O.; Martin, P.F.C.; Shade, J.W.

    1992-12-01

    Current plans for disposal of the low-level fraction of selected double-shell tank (DST) wastes at Hanford, Washington include grouting. Grout disposal in this context is the process of mixing low-level liquid waste with cementitious powders. and pumping the resultant slurry to near-surface, underground concrete vaults. Once the slurry is in the vaults. the hydration reactions that occur result in the formation of a highly impermeable solid product that binds and encapsulates the radioactive and hazardous constituents. Westinghouse Hanford Company (WHC) operates the Grout Treatment Facility (GTF) for the US Department of Energy (DOE). Pacific Northwest Laboratory(a) (PNL) provides support to the Grout Disposal Program through laboratory support activities, radioactive grout leach testing. performance assessments, and pilot-scale tests. A pilot-scale test was conducted in November 1988 using a simulated Double-Shell Slurry Feed (DSSF) waste. The main objective of the pilot-scale test was to demonstrate the processability of a DSSF grout formulation that was developed using laboratory equipment and to provide information on scale-up. The dry blend used in this test included 47 wt% class F fly ash, 47 wt% blast furnace slag, and 6 wt% type I/II portland cement. The dry blend was mixed with the simulated waste at a ratio of 9 lb/gal and pumped to a 2800-gal, insulated tank at about 10.4 gpm. Samples of simulated DSSF waste. dry blend, grout slurry, and cured grout were obtained during and after the pilot-scale test for testing and product characterization. Major conclusions of these activities are included.

  8. SUCCESSES AND EMERGING ISSUES IN SIMULATING THE MIXING BEHAVIOR OF LIQUID-PARTICLE NUCLEAR WASTE SLURRIES AT THE SAVANNAH RIVER SITE - 211B

    SciTech Connect

    Koopman, D.; Pickenheim, B.; Lambert, D.; Stone, M.

    2009-09-02

    Aqueous radioactive high-level waste slurries are combined during processing steps that ultimately produce a stable borosilicate glass waste form. Chemically treated waste slurries are combined with each other and with glass frit-water slurries to produce the melter feed. Understanding the evolution of the rheological properties of the slurries is an important aspect of removing and treating the stored waste. To a first approximation, combinations of colloidal waste slurry with {approx}0.1-mm mean diameter glass frit or glass beads act in an analogous matter to slurries of spherical beads in Newtonian liquids. The non-Newtonian rheological properties of the waste slurries without frit, however, add complexity to the hydrodynamic analysis. The use of shear rate dependent apparent viscosities with the modified Einstein equation was used to model the rheological properties of aqueous frit-waste slurries.

  9. Melter Feed Reactions at T ≤ 700°C for Nuclear Waste Vitrification

    SciTech Connect

    Xu, Kai; Hrma, Pavel R.; Rice, Jarrett A.; Riley, Brian J.; Schweiger, Michael J.; Crum, Jarrod V.

    2015-07-23

    Batch reactions and phase transitions in a nuclear waste feed heated at 5 K min-1 up to 600°C were investigated by optical microscopy, scanning electron microscopy with energy dispersive X-ray spectrometer, and X-ray diffraction. Quenched samples were leached in deionized water at room temperature and 80°C to extract soluble salts and early glass-forming melt, respectively. To determine the content and composition of leachable phases, the leachates were analyzed by the inductively-coupled plasma spectroscopy. By ~400°C, gibbsite and borax lost water and converted to amorphous and intermediate crystalline phases. Between 400°C and 600°C, the sodium borate early glass-forming melt reacted with amorphous aluminum oxide and calcium oxide to form intermediate products containing Al and Ca. At ~600°C, half Na and B converted to the early glass-forming melt, and quartz began to dissolve in the melt.

  10. DWPF Glass Melter Technology Manual: Volume 1

    SciTech Connect

    Iverson, D.C.

    1993-12-31

    This document details information about the design of a glass melter to be used at the Defense Waste Processing Facility located at the Savannah River Site. Topics include: melter overview, design basis, materials, vessel configuration, insulation, refractory configuration, electrical isolation, electrodes, riser and pour spout heater design, dome heaters, feed tubes, drain valves, differential pressure pouring, and melter test results. Information is conveyed using many diagrams and photographs.

  11. Vitrification of simulated radioactive Rocky Flats plutonium containing ash residue with a Stir Melter System

    SciTech Connect

    Marra, J.C.; Kormanyos, K.R.; Overcamp, T.J.

    1996-10-01

    A demonstration trial has been completed in which a simulated Rocky Flats ash consisting of an industrial fly-ash material doped with cerium oxide was vitrified in an alloy tank Stir-Melter{trademark} System. The cerium oxide served as a substitute for plutonium oxide present in the actual Rocky Flats residue stream. The glass developed falls within the SiO{sub 2} + Al{sub 2}O{sub 3}/{Sigma}Alkali/B{sub 2}O{sub 3} system. The glass batch contained approximately 40 wt% of ash, the ash was modified to contain {approximately} 5 wt% CeO{sub 2} to simulate plutonium chemistry in the glass. The ash simulant was mixed with water and fed to the Stir-Melter as a slurry with a 60 wt% water to 40 wt% solids ratio. Glass melting temperature was maintained at approximately 1,050 C during the melting trials. Melting rates as functions of impeller speed and slurry feed rate were determined. An optimal melting rate was established through a series of evolutionary variations of the control variables` settings. The optimal melting rate condition was used for a continuous six hour steady state run of the vitrification system. Glass mass flow rates of the melter were measured and correlated with the slurry feed mass flow. Melter off-gas was sampled for particulate and volatile species over a period of four hours during the steady state run. Glass composition and durability studies were run on samples collected during the steady state run.

  12. Effects of Quartz Particle Size and Sucrose Addition on Melting Behavior of a Melter Feed for High-Level Waste Glass

    SciTech Connect

    Marcial, Jose; Hrma, Pavel R; Schweiger, Michael J; Swearingen, Kevin J; Tegrotenhuis, Nathan E; Henager, Samuel H

    2010-08-11

    The behavior of melter feed (a mixture of nuclear waste and glass-forming additives) during waste-glass processing has a significant impact on the rate of the vitrification process. We studied the effects of silica particle size and sucrose addition on the volumetric expansion (foaming) of a high-alumina feed and the rate of dissolution of silica particles in feed samples heated at 5°C/min up to 1200°C. The initial size of quartz particles in feed ranged from 5 to 195 µm. The fraction of the sucrose added ranged from 0 to 0.20 g per g glass. Extensive foaming occurred only in feeds with 5-μm quartz particles; particles >150 µm formed clusters. Particles of 5 µm completely dissolved by 900°C whereas particles >150 µm did not fully dissolve even when the temperature reached 1200°C. Sucrose addition had virtually zero impact on both foaming and the dissolution of silica particles.

  13. Slurry pumping techniques for feeding high-pressure coal gasification reactors

    NASA Technical Reports Server (NTRS)

    Bair, W. G.; Tarman, P. B.

    1977-01-01

    Operating experience in pumping coal and coal char slurries at pressures up to 1500 psig is discussed. The design specifications for the mixing tanks, pumps, piping, and slurry heaters are given along with pressure drop and minimum flow velocity data on water-lignite slurries.

  14. Values of Particle Size Particle Density & Slurry Viscosity to use in Waste Feed Delivery Transfer System Analysis

    SciTech Connect

    JEWETT, J R

    2002-01-30

    Recommended values have been developed for particle size distribution, particle density, and slurry viscosity that maybe used in slurry flow calculations that support the design of the piping system that is being modified to deliver Hanford wastes from the underground storage tanks to the planned Waste Treatment Plant for vitrification. The objective of this document is to provide recommended values for three waste properties to be used in a planned revision of the Waste Feed Delivery Transfer System Analysis. These properties are particle size distribution (PSD), particle density, and slurry viscosity. In this document, the results of laboratory and engineering studies will be collated and summarized to provide a succinct source of physical property data for use in the hydraulic analysis of the transfer system.

  15. Failure Analysis of a Pilot Scale Melter

    SciTech Connect

    Imrich, K J

    2001-09-14

    Failure of the pilot-scale test melter resulted from severe overheating of the Inconel 690 jacketed molybdenum electrode. Extreme temperatures were required to melt the glass during this campaign because the feed material contained a very high waste loading.

  16. Research-scale melter test report

    SciTech Connect

    Cooper, M.F.; Elliott, M.L.; Eyler, L.L.; Freeman, C.J.; Higginson, J.J.; Mahoney, L.A.; Powell, M.R.

    1994-05-01

    The Melter Performance Assessment (MPA) activity in the Pacific Northwest Laboratory`s (PNL) Hanford Waste Vitrification Plant (HWVP) Technology Development (PHTD) effort is intended to determine the impact of noble metals on the operational life of the reference HWVP melter. As a part of this activity, a parametric melter test was completed using a Research-Scale Melter (RSM). The RSM is a small, approximately 1/100-scale melter, 6-in.-diameter, that allows rapid changing of process conditions and subsequent re-establishment of a steady-state condition. The test matrix contained nine different segments that varied the melter operating parameters (glass and plenum temperatures) and feed properties (oxide concentration, redox potential, and noble metal concentrations) so that the effects of these parameters on noble metal agglomeration on the melter floor could be evaluated. The RSM operated for 48 days and consumed 1,300 L of feed, equating to 153 tank turnovers. The run produced 531 kg of glass. During the latter portion of the run, the resistance between the electrodes decreased. Upon destructive examination of the melter, a layer of noble metals was found on the bottom. This was surprising because the glass residence time in the RSM is only 10% of the HWVP plant melter. The noble metals layer impacted the melter significantly. Approximately 1/3 of one paddle electrode was melted or corroded off. The cause is assumed to be localized heating from short circuiting of the electrode to the noble metal layer. The metal layer also removed approximately 1/2 in. of the refractory on the bottom of the melter. The mechanism for this damage is not presently known.

  17. Modified extruder for feeding fine-ground cellulosic slurries to pressure systems. Final report, 1978-1980

    SciTech Connect

    White, D.H.; Wolf, D.; Schott, N.R.; Chehab, M.; Iregbulum, I.; Homaidan, A.

    1980-01-01

    A plasticating extruder was adapted to be an extruder-feeder for feeding concentrated cellulosic wood flour slurries into pressure systems. It is for use in biomass liquefaction catalyzed by sodium carbonate at 3000 psi and a temperature of about 350/sup 0/C. Experimental data were obtained showing successful pressurizing up to 8500 psi for slurry concentrations up to 60 weight percent wood flour in a viscous liquid. The basic concept is that the viscous liquid should be recycled vacuum bottoms from the fractionation of the wood oil made by biomass liquefaction. Wood oil vacuum bottoms were not available when this work started, and only small quantities near the end for laboratory determination of viscosities and other properties. Consequently, a series of mixtures of low molecular weight and higher molecular weight polyethylenes were used as model fluids to investigate the effect of viscosity of the carrier fluid in wood flour slurries. The rheology of wood oils, carrier fluids and the various resultant slurries was determined. These results were used in predicting output rates, pressures developed at the extruder-feeder outlet, power requirements, viscous dissipation and other parameters in operating the experimental extruder-feeder. Much technical data were developed to understand the parameters of feeding finely-ground wood flour slurries into 3000 psi pressure systems. Practical extruder-feeder output rates at reasonable power requirements were demonstrated. When sufficient quantities of vacuum bottoms from wood oil fractination in the Albany, Oregon facility are available, their use in wood flour from slurries will be checked out experimentally. 44 references, 55 figures, 54 tables.

  18. Test Plan: Phase 1, Hanford LLW melter tests, GTS Duratek, Inc.

    SciTech Connect

    Eaton, W.C.

    1995-06-14

    This document provides a test plan for the conduct of vitrification testing by a vendor in support of the Hanford Tank Waste Remediation System (TWRS) Low-Level Waste (LLW) Vitrification Program. The vendor providing this test plan and conducting the work detailed within it [one of seven selected for glass melter testing under Purchase Order MMI-SVV-384215] is GTS Duratek, Inc., Columbia, Maryland. The GTS Duratek project manager for this work is J. Ruller. This test plan is for Phase I activities described in the above Purchase Order. Test conduct includes melting of glass with Hanford LLW Double-Shell Slurry Feed waste simulant in a DuraMelter{trademark} vitrification system.

  19. Distributions of 15 elements on 58 absorbers from simulated Hanford Double-Shell Slurry Feed (DSSF)

    SciTech Connect

    Marsh, S.F.; Svitra, Z.V.; Bowen, S.M.

    1994-11-01

    As part of the Hanford Tank Waste Remediation System program at Los Alamos, we evaluated 58 commercially available or experimental absorber materials for their ability to remove hazardous components from high-level waste. These absorbers included cation and anion exchange resins, inorganic exchangers, composite absorbers, pillared layered materials, and a series of liquid extractants sorbed on porous support-beads. We tested these absorbers with a solution that simulates Hanford double-shell slurry feed (DSSF) (pH 14.0). To this simulant solution we added the appropriate radionuclides and used gamma spectrometry to measure fission products (Ce, Cs, Sr, Tc, and Y), actinides (U and Am), and matrix elements (Cr, Co, Fe, Mn, Ni, V, Zn, and Zr). For each of 870 element/absorber combinations, we measured distribution coefficients for dynamic contact periods of 30 min, 2 h, and 6 h to obtain information about sorption kinetics. On the basis of these 2610 measured distribution coefficients, we determined that many of the tested absorbers may be suitable for processing DSSF solutions.

  20. Pilot-scale production of grout with simulated double-shell slurry feed. Final report

    SciTech Connect

    Whyatt, G.A.

    1994-08-01

    This report describes the pilot-scale production of grout with simulated double-shell slurry feed (DSSF) waste performed in November 1988, and the subsequent thermal behavior of the grout as it cured in a large, insulated vessel. The report was issued in draft form in April 1989 and comments were subsequently received; however, the report was not finalized until 1994. In finalizing this report, references or information gained after the report was drafted in April 1989 have not been incorporated to preserve the report`s historical perspective. This report makes use of criteria from Ridelle (1987) to establish formulation criteria. This document has since been superseded by a document prepared by Reibling and Fadeef (1991). However, the reference to Riddelle (1987) and any analysis based on its content have been maintained within this report. In addition, grout is no longer being considered as the waste form for disposal of Hanford`s low-level waste. However, grout disposal is being maintained as an option in case there is an emergency need to provide additional tank space. Current plans are to vitrify low-level wastes into a glass matrix.

  1. Values of Particle Size, Particle Density & Slurry Viscosity to use in Waste Feed Delivery Transfer System Analysis

    SciTech Connect

    JEWETT, J R

    2002-03-14

    The objective of this document is to provide recommended values for three waste properties to be used in a planned revision of the Waste Feed Delivery Transfer System Analysis (Julyk et al. 2001). These properties are particle size distribution (PSD), particle density, and slurry viscosity. In this document, the results of laboratory and engineering studies will be collated and summarized to provide a succinct source of physical property data for use in the hydraulic analysis of the transfer system.

  2. Evaluation and testing of metering pumps for high-level nuclear waste slurries

    SciTech Connect

    Peterson, M.E.; Perez, J.M. Jr.; Blair, H.T.

    1986-06-01

    The metering pump system that delivers high-level liquid wastes (HLLW) slurry to a melter is an integral subsystem of the vitrification process. The process of selecting a pump for this application began with a technical review of pumps typically used for slurry applications. The design and operating characteristics of numerous pumps were evaluated against established criteria. Two pumps, an air-displacement slurry (ADS) pump and an air-lift pump, were selected for further development. In the development activity, from FY 1983 to FY 1985, the two pumps were subjected to long-term tests using simulated melter feed slurries to evaluate the pumps' performances. Throughout this period, the designs of both pumps were modified to better adapt them for this application. Final reference designs were developed for both the air-displacement slurry pump and the air-lift pump. Successful operation of the final reference designs has demonstrated the feasibility of both pumps. A fully remote design of the ADS pump has been developed and is currently undergoing testing at the West Valley Demonstration Project. Five designs of the ADS pump were tested and evaluated. The initial four designs proved the operating concept of the ADS pump. Weaknesses in the ADS pump system were identified and eliminated in later designs. A full-scale air-lift pump was designed and tested as a final demonstration of the air-lift pump's capabilities.

  3. Characterization of double-shell slurry feed grout produced in a pilot-scale test. Hanford Grout Technology Program

    SciTech Connect

    Lokken, R.O.; Martin, P.F.C.; Shade, J.W.

    1992-12-01

    Current plans for disposal of the low-level fraction of selected double-shell tank (DST) wastes at Hanford, Washington include grouting. Grout disposal in this context is the process of mixing low-level liquid waste with cementitious powders. and pumping the resultant slurry to near-surface, underground concrete vaults. Once the slurry is in the vaults. the hydration reactions that occur result in the formation of a highly impermeable solid product that binds and encapsulates the radioactive and hazardous constituents. Westinghouse Hanford Company (WHC) operates the Grout Treatment Facility (GTF) for the US Department of Energy (DOE). Pacific Northwest Laboratory(a) (PNL) provides support to the Grout Disposal Program through laboratory support activities, radioactive grout leach testing. performance assessments, and pilot-scale tests. A pilot-scale test was conducted in November 1988 using a simulated Double-Shell Slurry Feed (DSSF) waste. The main objective of the pilot-scale test was to demonstrate the processability of a DSSF grout formulation that was developed using laboratory equipment and to provide information on scale-up. The dry blend used in this test included 47 wt% class F fly ash, 47 wt% blast furnace slag, and 6 wt% type I/II portland cement. The dry blend was mixed with the simulated waste at a ratio of 9 lb/gal and pumped to a 2800-gal, insulated tank at about 10.4 gpm. Samples of simulated DSSF waste. dry blend, grout slurry, and cured grout were obtained during and after the pilot-scale test for testing and product characterization. Major conclusions of these activities are included.

  4. Volatility and entrainment of feed components and product glass characteristics during pilot-scale vitrification of simulated Hanford site low-level waste

    SciTech Connect

    Shade, J.W.

    1996-05-03

    Commercially available melter technologies were tested for application to vitrification of Hanford site low-level waste (LLW). Testing was conducted at vendor facilities using a non-radioactive LLW simulant. Technologies tested included four Joule-heated melter types, a carbon electrode melter, a cyclone combustion melter, and a plasma torch-fired melter. A variety of samples were collected during the vendor tests and analyzed to provide data to support evaluation of the technologies. This paper describes the evaluation of melter feed component volatility and entrainment losses and product glass samples produced during the vendor tests. All vendors produced glasses that met minimum leach criteria established for the test glass formulations, although in many cases the waste oxide loading was less than intended. Entrainment was much lower in Joule-heated systems than in the combustion or plasma torch-fired systems. Volatility of alkali metals, halogens, B, Mo, and P were severe for non-Joule-heated systems. While losses of sulfur were significant for all systems, the volatility of other components was greatly reduced for some configurations of Joule-heated melters. Data on approaches to reduce NO{sub x} generation, resulting from high nitrate and nitrite content in the double-shell slurry feed, are also presented.

  5. Earth melter

    DOEpatents

    Chapman, Christopher C.

    1995-01-01

    An apparatus, and method of operating the apparatus, wherein a feed material is converted into a glassified condition for subsequent use or disposal. The apparatus is particularly useful for disposal of hazardous or noxious waste materials which are otherwise either difficult or expensive to dispose of. The apparatus is preferably constructed either by excavating a melt zone in a quantity of soil or rock, or by constructing a melt zone in an apparatus above grade and lining the melt zone with a back fill material if refractory properties are needed. The feed material is fed into the melt zone and, preferably, combusted to an ash, whereupon the heat of combustion is used to melt the ash to a molten condition. Electrodes may be used to maintain the molten feed material in a molten condition, and to maintain homogeneity of the molten materials.

  6. Melter Technologies Assessment

    SciTech Connect

    Perez, J.M. Jr.; Schumacher, R.F.; Forsberg, C.W.

    1996-05-01

    The problem of controlling and disposing of surplus fissile material, in particular plutonium, is being addressed by the US Department of Energy (DOE). Immobilization of plutonium by vitrification has been identified as a promising solution. The Melter Evaluation Activity of DOE`s Plutonium Immobilization Task is responsible for evaluating and selecting the preferred melter technologies for vitrification for each of three immobilization options: Greenfield Facility, Adjunct Melter Facility, and Can-In-Canister. A significant number of melter technologies are available for evaluation as a result of vitrification research and development throughout the international communities for over 20 years. This paper describes an evaluation process which will establish the specific requirements of performance against which candidate melter technologies can be carefully evaluated. Melter technologies that have been identified are also described.

  7. Vitrification melter study

    SciTech Connect

    Jones, J.A.

    1995-04-01

    This report presents the results of a study performed to identify the most promising vitrification melter technologies that the Department of Energy (EM-50) might pursue with available funding. The primary focus was on plasma arc systems and graphite arc melters. The study was also intended to assist EM-50 in evaluating competing technologies, formulating effective technology strategy, developing focused technology development projects, and directing the work of contractors involved in vitrification melter development.

  8. Evaluation of liquid-fed ceramic melter scale-up correlations

    SciTech Connect

    Koegler, S.S.; Mitchell, S.J.

    1988-08-01

    This study was conducted to determine the parameters governing factors of scale for liquid-fed ceramic melters (LFCMs) in order to design full-scale melters using smaller-scale melter data. Results of melter experiments conducted at Pacific Northwest Laboratory (PNL) and Savannah River Laboratory (SRL) are presented for two feed compositions and five different liquid-fed ceramic melters. The melter performance data including nominal feed rate and glass melt rate are correlated as a function of melter surface area. Comparisons are made between the actual melt rate data and melt rates predicted by a cold cap heat transfer model. The heat transfer model could be used in scale-up calculations, but insufficient data are available on the cold cap characteristics. Experiments specifically designed to determine heat transfer parameters are needed to further develop the model. 17 refs.

  9. DWPF Glass Melter Technology Manual: Volume 3

    SciTech Connect

    Iverson, D.C.

    1993-12-31

    This document details information about the design of a glass melter to be used at the Defense Waste Processing Facility located at the Savannah River Site. Topics discussed include: Information collected during testing, equipment, materials, design basis, feed tubes, and an evaluation of the performance of various components. Information is conveyed using many diagrams and photographs.

  10. Review and Assessment of Commercial Vendors/Options for Feeding and Pumping Biomass Slurries for Hydrothermal Liquefaction

    SciTech Connect

    Berglin, Eric J.; Enderlin, Carl W.; Schmidt, Andrew J.

    2012-11-01

    The National Advanced Biofuels Consortium is working to develop improved methods for producing high-value hydrocarbon fuels. The development of one such method, the hydrothermal liquefaction (HTL) process, is being led by the Pacific Northwest National Laboratory (PNNL). The HTL process uses a wet biomass slurry at elevated temperatures (i.e., 300 to 360°C [570 to 680°F]) and pressures above the vapor pressure of water (i.e., 15 to 20 MPa [2200 to 3000 psi] at these temperatures) to facilitate a condensed-phase reaction medium. The process has been successfully tested at bench-scale and development and testing at a larger scale is required to prove the viability of the process at production levels. Near-term development plans include a pilot-scale system on the order of 0.5 to 40 gpm, followed by a larger production-scale system on the order of 2000 dry metric tons per day (DMTPD). A significant challenge to the scale-up of the HTL process is feeding a highly viscous fibrous biomass wood/corn stover feedstock into a pump system that provides the required 3000 psi of pressure for downstream processing. In October 2011, PNNL began investigating commercial feed and pumping options that would meet these HTL process requirements. Initial efforts focused on generating a HTL feed and pump specification and then providing the specification to prospective vendors to determine the suitability of their pumps for the pilot-scale and production-scale plants. Six vendors were identified that could provide viable equipment to meet HTL feed and/or pump needs. Those six vendors provided options consisting three types of positive displacement pumps (i.e., diaphragm, piston, and lobe pumps). Vendors provided capabilities and equipment related to HTL application. This information was collected, assessed, and summarized and is provided as appendices to this report.

  11. Literature review of arc/plasma, combustion, and joule-heated melter vitrification systems

    SciTech Connect

    Freeman, C.J.; Abrigo, G.P.; Shafer, P.J.; Merrill, R.A.

    1995-07-01

    This report provides reviews of papers and reports for three basic categories of melters: arc/plasma-heated melters, combustion-heated melters, and joule-heated melters. The literature reviewed here represents those publications which may lend insight to phase I testing of low-level waste vitrification being performed at the Hanford Site in FY 1995. For each melter category, information from those papers and reports containing enough information to determine steady-state mass balance data is tabulated at the end of each section. The tables show the composition of the feed processed, the off-gas measured via decontamination factors, gross energy consumptions, and processing rates, among other data.

  12. Validation of DWPF Melter Off-Gas Combustion Model

    SciTech Connect

    Choi, A.S.

    2000-08-23

    The empirical melter off-gas combustion model currently used in the DWPF safety basis calculations is valid at melter vapor space temperatures above 570 degrees C, as measured in the thermowell. This lower temperature bound coincides with that of the off-gas data used as the basis of the model. In this study, the applicability of the empirical model in a wider temperature range was assessed using the off-gas data collected during two small-scale research melter runs. The first data set came from the Small Cylindrical Melter-2 run in 1985 with the sludge feed coupled with the precipitate hydrolysis product. The second data set came from the 774-A melter run in 1996 with the sludge-only feed prepared with the modified acid addition strategy during the feed pretreatment step. The results of the assessment showed that the data from these two melter runs agreed well with the existing model, and further provided the basis for extending the lower temperature bound of the model to the measured melter vapor space temperature of 445 degrees C.

  13. Durability of double-shell slurry feed grouts: FY-90 results

    SciTech Connect

    Lokken, R.O.; Martin, P.F.C.

    1992-12-01

    Plans for disposal of the low-level fraction of selected double-shell tank wastes at Hanford include grouting. Grout disposal is the process of mixing low-level liquid waste with cementitious powders and pumping the slurry to near-surface, underground concrete vaults; hydration results in the formation of a solid product that binds/encapsulates the radioactive/hazardous constituents. In this durability program, previous studies have indicated a strong impact from curing temperature/time on strength and leach resistance of DSSF grouts. The current studies were expanded to determine whether these impacts could be attributed to other factors, such as dry blend composition and waste concentration. Major conclusions: grouts from dry blends with 40 wt% limestone had lower strengths; compressive strengths and leach resistance decreased with increased curing temperature/time; leach resistance increased for grouts prepared with dilute DSSF; nitrate leach resistance increased with high slag/cement ratios, dilute DSSF, and low curing temperatures; amount of drainable liquids for grouts using diluted DSSF was lowest when slag content was high; the 2 most significant factors affecting grout properties were the slag/cement ratio and waste dilution (slag-waste reactions appear to dominate the properties of DSSF grouts).

  14. Vitrification of Cesium-Laden Organic Ion Exchange Resin in a Stirred Melter

    SciTech Connect

    Cicero-Herman, C.A; Sargent, T.N.; Overcamp, T.J.; Bickford, D.F.

    1997-07-09

    The goal of this research was a feasibility study for vitrifying the organic ion exchange resin in a stirred-tank melter. Tests were conducted to determine the fate of cesium including the feed, exit glass, and offgas streams and to assess any impact of feeding the resin on the melter or its performance.

  15. RPP-WTP LAW Melter Offgas Flammability Assessment

    SciTech Connect

    Choi, AS

    2004-03-08

    The objective of this work was to develop predictive models for the Low Activity Waste (LAW) melter offgas flammability assessment and to conduct case studies in support of the on-going safety analysis efforts for the River Protection Project Waste Treatment Plant (RPPWTP). This required that Savannah River Technology Center (SRTC) personnel develop process models that are comprehensive enough to explicitly describe the effects of key melter operating variables such as total organic carbon (TOC) in the feed, melter air purge, and vapor space temperature on the offgas flammability.

  16. Design features of the radioactive Liquid-Fed Ceramic Melter system

    SciTech Connect

    Holton, L.K. Jr.

    1985-06-01

    During 1983, the Pacific Northwest Laboratory (PNL), at the request of the Department of Energy (DOE), undertook a program with the principal objective of testing the Liquid-Fed Ceramic Melter (LFCM) process in actual radioactive operations. This activity, termed the Radioactive LFCM (RLFCM) Operations is being conducted in existing shielded hot-cell facilities in B-Cell of the 324 Building, 300 Area, located at Hanford, Washington. This report summarizes the design features of the RLFCM system. These features include: a waste preparation and feed system which uses pulse-agitated waste preparation tanks for waste slurry agitation and an air displacement slurry pump for transferring waste slurries to the LFCM; a waste vitrification system (LFCM) - the design features, design approach, and reasoning for the design of the LFCM are described; a canister-handling turntable for positioning canisters underneath the RLFCM discharge port; a gamma source positioning and detection system for monitoring the glass fill level of the product canisters; and a primary off-gas treatment system for removing the majority of the radionuclide contamination from the RLFCM off gas. 8 refs., 48 figs., 6 tabs.

  17. Laboratory Optimization Tests of Technetium Decontamination of Hanford Waste Treatment Plant Direct Feed Low Activity Waste Melter Off-Gas Condensate Simulant

    SciTech Connect

    Taylor-Pashow, K.; McCabe, D.

    2015-12-23

    The Hanford Waste Treatment and Immobilization Plant (WTP) Low Activity Waste (LAW) vitrification facility will generate an aqueous condensate recycle stream (LAW Off-Gas Condensate) from the off-gas system. The baseline plan for disposition of this stream is to send it to the WTP Pretreatment Facility, where it will be blended with LAW, concentrated by evaporation and recycled to the LAW vitrification facility. Alternate disposition of this stream would eliminate recycling of problematic components, and would enable less integrated operation of the LAW melter and the Pretreatment Facilities. Eliminating this stream from recycling within WTP would also decrease the LAW vitrification mission duration and quantity of glass waste.

  18. Checkout and start-up of the integrated DWPF (Defense Waste Processing Facility) melter system

    SciTech Connect

    Smith, M.E.; Hutson, N.D.; Miller, D.H.; Morrison, J.; Shah, H.; Shuford, J.A.; Glascock, J.; Wurzinger, F.H.; Zamecnik, J.R.

    1989-11-11

    The Integrated DWPF Melter System (IDMS) is a one-ninth-scale demonstration of the Defense Waste Processing Facility (DWPF) feed preparation, melter, and off-gas systems. The IDMS will be the first engineering-scale melter system at SRL to process mercury and flowsheet levels of halides and sulfates. This report includes a summary of the IDMS program objectives, system and equipment descriptions, and detailed discussions of the system checkout and start-up. 10 refs., 44 figs., 20 tabs.

  19. Apparatus for continuous feed material melting

    DOEpatents

    Surma, Jeffrey E.; Perez, Jr., Joseph M.

    1998-01-01

    The apparatus of the present invention is a melter housing having a pretreat chamber heated with a feed material heater that is partially isolated from a melter chamber. The method of the present invention has the steps of introducing feed material into a pretreat chamber and heating the feed material to a softening temperature of the feed material, and passing the pretreated feed material to a melter chamber.

  20. Manifold Coal-Slurry Transport System

    NASA Technical Reports Server (NTRS)

    Liddle, S. G.; Estus, J. M.; Lavin, M. L.

    1986-01-01

    Feeding several slurry pipes into main pipeline reduces congestion in coal mines. System based on manifold concept: feeder pipelines from each working entry joined to main pipeline that carries coal slurry out of panel and onto surface. Manifold concept makes coal-slurry haulage much simpler than existing slurry systems.

  1. Hanford Waste Vitrification Program process development: Melt testing subtask, pilot-scale ceramic melter experiment, run summary

    SciTech Connect

    Nakaoka, R.K.; Bates, S.O.; Elmore, M.R.; Goles, R.W.; Perez, J.M.; Scott, P.A.; Westsik, J.H.

    1996-03-01

    Hanford Waste Vitrification Program (HWVP) activities for FY 1985 have included engineering and pilot-scale melter experiments HWVP-11/HBCM-85-1 and HWVP-12/PSCM-22. Major objectives designated by HWVP fo these tests were to evaluate the processing characteristics of the current HWVP melter feed during actual melter operation and establish the product quality of HW-39 borosilicate glass. The current melter feed, defined during FY 85, consists of reference feed (HWVP-RF) and glass-forming chemicals added as frit.

  2. Joule-Heated Ceramic-Lined Melter to Vitrify Liquid Radioactive Wastes Containing Am241 Generated From MOX Fuel Fabrication in Russia

    SciTech Connect

    Smith, E C; Bowan II, B W; Pegg, I; Jardine, L J

    2004-11-16

    americium it contains. Silver is widely used as an additive in glass making. However, its solubility is known to be limited in borosilicate glasses. Further, silver, which is present as a nitrate salt in the waste, can be easily reduced to molten silver in the melting process. Molten silver, if formed, would be difficult to reintroduce into the glass matrix and could pose operating difficulties for the glass melter. This will place a limitation on the waste loading of the melter feed material to prevent the separation of silver from the waste within the melter. If the silver were recovered in the MOx fabrication process, which is currently under consideration, the composition of the glass would likely be limited only by the thermal heat load from the incorporated {sup 241}Am. The resulting mass of glass used to encapsulate the waste could then be reduced by a factor of approximately three. The vitrification process used to treat the waste stream is proposed to center on a joule-heated ceramic lined slurry fed melter. Glass furnaces of this type are used in the United States to treat high-level waste (HLW) at the: Defense Waste Processing Facility, West Valley Demonstration Project, and to process the Hanford tank waste. The waste will initially be blended with glass-forming chemicals, which are primarily sand and boric acid. The resulting slurry is pumped to the melter for conversion to glass. The melter is a ceramic lined metal box that contains a molten glass pool heated by passing electric current through the glass. Molten glass from the melter is poured into canisters to cool and solidify. They are then sealed and decontaminated to form the final waste disposal package. Emissions generated in the melter from the vitrification process are treated by an off-gas system to remove radioactive contamination and destroy nitrogen oxides (NOx).

  3. Milliwave melter monitoring system

    DOEpatents

    Daniel, William E.; Woskov, Paul P.; Sundaram, Shanmugavelayutham K.

    2011-08-16

    A milliwave melter monitoring system is presented that has a waveguide with a portion capable of contacting a molten material in a melter for use in measuring one or more properties of the molten material in a furnace under extreme environments. A receiver is configured for use in obtaining signals from the melt/material transmitted to appropriate electronics through the waveguide. The receiver is configured for receiving signals from the waveguide when contacting the molten material for use in determining the viscosity of the molten material. Other embodiments exist in which the temperature, emissivity, viscosity and other properties of the molten material are measured.

  4. Small-Scale High Temperature Melter-1 (SSHTM-1) Data Package

    SciTech Connect

    Smith, G.L.; Smith, H.D.; Tracy, E.M.; Myers, R.L.; sills, J.A.; Fisher, D.L.; Wiemers, K.D.

    1996-02-01

    This data package, milestone C95-02.02Y, provides a brief observation and operation report on available data for the Small-Scale High Temperature Melter-1 (SSHTM-1) feed preparation activities. The test was conducted in two melter feed batch segments prepared from two different feed preparation flowsheets. Testing primarily addressed feed preparation alternate flowsheet options tested in the laboratory to mitigate potential safety issues related to generation of hydrogen and ammonia, to produce acceptable melter feed rheological properties, to maximize total waste oxide loading in the glass, to simplify the vitrification flowsheet, and to increase vitrification flowsheet processing rate. The two flowsheets selected for testing were (1) no reductant addition and titration with HNO{sub 3} to provide an acceptable melter feed rheology near the target oxide loading (Alternate HTM Flowsheet 1), and (2) titration with glycolic acid, an alternate reductant to HCOOH (Alternate HTM Flowsheet 2).

  5. LFCM (liquid-fed ceramic melter) vitrification technology: Quarterly progress report, July-September 1986

    SciTech Connect

    Burkholder, H.C.; Allen, C.R.; Andersen, C.M.; Bates, S.O.; Dierks, R.D.; Faletti, D.W.; Farnsworth, R.K.; Goles, R.W.; Kuhn, W.L.; Nakaoka, R.K.: Perez, J.M Jr.; Peters, R.D.; Peterson, M.E.; Pulsipher, B.A.; Reimus, P.W.

    1987-06-01

    Individual papers are processed separately for the data bases. This report documents progress on liquid-fed ceramic melter (LFCM) vitrification technology. Progress in melting process chemistry and glass development, feed preparation and transfer systems, melter systems, off-gas systems, and process/product modeling and control is discussed.

  6. LFCM (liquid-fed ceramic melter) vitrification technology: Quarterly progress report, October-December 1986

    SciTech Connect

    Brouns, R.A.; Allen, C.R.; Powell, J.A.

    1987-09-01

    This report describes the progress in developing, testing, applying, and documenting liquid-fed ceramic melter (LFCM) vitrification technology. Progress in the following technical subject areas during the first quarter of FY 1987 is discussed. Topics include melting process chemistry and glass development, feed preparation and transfer systems, melter systems, off-gas systems, canister filling and handling systems, and process/product modeling.

  7. Lid heater for glass melter

    DOEpatents

    Phillips, Terrance D.

    1993-01-01

    A glass melter having a lid electrode for heating the glass melt radiantly. The electrode comprises a series of INCONEL 690 tubes running above the melt across the melter interior and through the melter walls and having nickel cores inside the tubes beginning where the tubes leave the melter interior and nickel connectors to connect the tubes electrically in series. An applied voltage causes the tubes to generate heat of electrical resistance for melting frit injected onto the melt. The cores limit heat generated as the current passes through the walls of the melter. Nickel bus connection to the electrical power supply minimizes heat transfer away from the melter that would occur if standard copper or water-cooled copper connections were used between the supply and the INCONEL 690 heating tubes.

  8. Lid heater for glass melter

    DOEpatents

    Phillips, T.D.

    1993-12-14

    A glass melter having a lid electrode for heating the glass melt radiantly. The electrode comprises a series of INCONEL 690 tubes running above the melt across the melter interior and through the melter walls and having nickel cores inside the tubes beginning where the tubes leave the melter interior and nickel connectors to connect the tubes electrically in series. An applied voltage causes the tubes to generate heat of electrical resistance for melting frit injected onto the melt. The cores limit heat generated as the current passes through the walls of the melter. Nickel bus connection to the electrical power supply minimizes heat transfer away from the melter that would occur if standard copper or water-cooled copper connections were used between the supply and the INCONEL 690 heating tubes. 3 figures.

  9. Cold Crucible Induction Melter (CCIM) Demonstration Using a Representative Savannah River Site Sludge Simulant On the Large-Size Pilot Platform at the CEA-Marcoule

    SciTech Connect

    Girold, C.; Delaunay, M.; Dussossoy, J.L.; Lacombe, J.; Iverson, D.; Do Quang, R.; Tchemitcheff, E.; Veyer, C.

    2008-07-01

    The cold-crucible induction melter technology (CCIM) is considered worldwide for industrial implementation to overcome the current limits of high level waste vitrification technologies and to answer future challenges such as: new or difficult sludge compositions, need for improving waste loading, need for high temperatures, and corrosive effluents. More particularly, this technology is being considered for implementation at the US DOE Savannah River site to increase the rate of waste processing while reducing the number of HLW canisters to be produced through increased waste loading and improved waste throughput. A collaborative program involving AREVA, CEA (French Atomic Energy Commission), SRNL (Savannah River National Laboratory) and WSRC (Washington Savannah River Company) has thus been initiated in 2007 to demonstrate vitrification with waste loadings on the order of 50% (versus the current DWPF waste loading of about 35%) with a PUREX-type waste composition (high Fe{sub 2}O{sub 3} composition), and to perform two pilot-scale runs on the large size platform equipped with a 650 mm diameter CCIM at the CEA Marcoule. The objectives of the demonstrations were 1) to show the feasibility of processing a representative SRS sludge surrogate using continuous slurry feeding, 2) to produce a glass that would meet the acceptance specifications with an increased waste loading when compared to what is presently achieved at the DWPF, and 3) achieve improved waste throughputs. This presentation describes the platform and the very encouraging results obtained from the demonstration performed at temperatures, specific throughputs and waste loadings that overcome current DWPF limits. Results from the initial exploratory run and second demonstration run include 1) production of a glass product that achieved the targeted glass composition that was more durable than the standard Environmental Assessment (EA) glass, 2) successful slurry feeding of the CCIM, and 3) promising waste

  10. Advanced Mixed Waste Treatment Project melter system preliminary design technical review meeting

    SciTech Connect

    Eddy, T.L.; Raivo, B.D.; Soelberg, N.R.; Wiersholm, O.

    1995-02-01

    The Idaho National Engineering Laboratory Advanced Mixed Waste Treatment Project sponsored a plasma are melter technical design review meeting to evaluate high-temperature melter system configurations for processing heterogeneous alpha-contaminated low-level radioactive waste (ALLW). Thermal processing experts representing Department of Energy contractors, the Environmental Protection Agency, and private sector companies participated in the review. The participants discussed issues and evaluated alternative configurations for three areas of the melter system design: plasma torch melters and graphite arc melters, offgas treatment options, and overall system configuration considerations. The Technical Advisory Committee for the review concluded that graphite arc melters are preferred over plasma torch melters for processing ALLW. Initiating involvement of stakeholders was considered essential at this stage of the design. For the offgas treatment system, the advisory committee raised the question whether to a use wet-dry or a dry-wet system. The committee recommended that the waste stream characterization, feed preparation, and the control system are essential design tasks for the high-temperature melter treatment system. The participants strongly recommended that a complete melter treatment system be assembled to conduct tests with nonradioactive surrogate waste material. A nonradioactive test bed would allow for inexpensive design and operational changes prior to assembling a system for radioactive waste treatment operations.

  11. Literature Review: Assessment of DWPF Melter and Melter Off-gas System Lifetime

    SciTech Connect

    Reigel, M.

    2015-07-30

    Testing to date for the MOC for the Hanford Waste Treatment and Immobilization Plant (WTP) melters is being reviewed with the lessons learned from DWPF in mind and with consideration to the changes in the flowsheet/feed compositions that have occurred since the original testing was performed. This information will be presented in a separate technical report that identifies any potential gaps for WTP processing.

  12. INTEGRATED DM 1200 MELTER TESTING OF HLW C-106/AY-102 COMPOSITION USING BUBBLERS VSL-03R3800-1 REV 0 9/15/03

    SciTech Connect

    KRUGER AA; MATLACK KS; GONG W; BARDAKCI T; D'ANGELO NA; KOT WK; PEGG IL

    2011-12-29

    This report documents melter and off-gas performance results obtained on the DM1200 HLW Pilot Melter during processing of simulated HLW C-106/AY-102 feed. The principal objectives of the DM1200 melter testing were to determine the achievable glass production rates for simulated HLW C-106/AY-102 feed; determine the effect of bubbling rate on production rate; characterize melter off-gas emissions; characterize the performance of the prototypical off-gas system components as well as their integrated performance; characterize the feed, glass product, and off-gas effluents; and to perform pre- and post test inspections of system components.

  13. One-dimensional cold cap model for melters with bubblers

    SciTech Connect

    Pokorny, Richard; Hilliard, Zachary J.; Dixon, Derek R.; Schweiger, Michael J.; Guillen, Donna P.; Kruger, Albert A.; Hrma, Pavel

    2015-07-28

    The rate of glass production during vitrification in an all-electrical melter greatly impacts the cost and schedule of nuclear waste treatment and immobilization. The feed is charged to the melter on the top of the molten glass, where it forms a layer of reacting and melting material, called the cold cap. During the final stages of the batch-to-glass conversion process, gases evolved from reactions produce primary foam, the growth and collapse of which controls the glass production rate. The mathematical model of the cold cap was revised to include functional representation of primary foam behavior and to account for the dry cold cap surface. The melting rate is computed as a response to the dependence of the primary foam collapse temperature on the heating rate and melter operating conditions, including the effect of bubbling on the cold cap bottom and top surface temperatures. The simulation results are in good agreement with experimental data from laboratory-scale and pilot-scale melter studies. Lastly, the cold cap model will become part of the full three-dimensional mathematical model of the waste glass melter.

  14. One-dimensional cold cap model for melters with bubblers

    DOE PAGES

    Pokorny, Richard; Hilliard, Zachary J.; Dixon, Derek R.; Schweiger, Michael J.; Guillen, Donna P.; Kruger, Albert A.; Hrma, Pavel

    2015-07-28

    The rate of glass production during vitrification in an all-electrical melter greatly impacts the cost and schedule of nuclear waste treatment and immobilization. The feed is charged to the melter on the top of the molten glass, where it forms a layer of reacting and melting material, called the cold cap. During the final stages of the batch-to-glass conversion process, gases evolved from reactions produce primary foam, the growth and collapse of which controls the glass production rate. The mathematical model of the cold cap was revised to include functional representation of primary foam behavior and to account for themore » dry cold cap surface. The melting rate is computed as a response to the dependence of the primary foam collapse temperature on the heating rate and melter operating conditions, including the effect of bubbling on the cold cap bottom and top surface temperatures. The simulation results are in good agreement with experimental data from laboratory-scale and pilot-scale melter studies. Lastly, the cold cap model will become part of the full three-dimensional mathematical model of the waste glass melter.« less

  15. Preliminary Analysis of Species Partitioning in the DWPF Melter

    SciTech Connect

    Choi, A.; Kesterson, M.; Johnson, F.; McCabe, D.

    2015-07-15

    The work described in this report is preliminary in nature since its goal was to demonstrate the feasibility of estimating the off-gas entrainment rates from the Defense Waste Processing Facility (DWPF) melter based on a simple mass balance using measured feed and glass pour stream compositions and timeaveraged melter operating data over the duration of one canister-filling cycle. The only case considered in this study involved the SB6 pour stream sample taken while Canister #3472 was being filled over a 20-hour period on 12/20/2010, approximately three months after the bubblers were installed. The analytical results for that pour stream sample provided the necessary glass composition data for the mass balance calculations. To estimate the “matching” feed composition, which is not necessarily the same as that of the Melter Feed Tank (MFT) batch being fed at the time of pour stream sampling, a mixing model was developed involving three preceding MFT batches as well as the one being fed at that time based on the assumption of perfect mixing in the glass pool but with an induction period to account for the process delays involved in the calcination/fusion step in the cold cap and the melter turnover.

  16. Lapping slurry

    DOEpatents

    Simandl, Ronald F.; Upchurch, Victor S.; Leitten, Michael E.

    1999-01-01

    Improved lapping slurries provide for easier and more thorough cleaning of alumina workpieces, as well as inhibit corrosion of the lapping table and provide for easier cleaning of the lapping equipment. The unthickened lapping slurry comprises abrasive grains such as diamond abrasive dispersed in a carrier comprising water, glycerine, and triethanolamine. The thickened lapping slurry comprises abrasive grains such as diamond abrasive dispersed in a carrier comprising water, glycerine, triethanolamine, a water soluble silicate, and acid.

  17. Lapping slurry

    DOEpatents

    Simandl, R.F.; Upchurch, V.S.; Leitten, M.E.

    1999-01-05

    Improved lapping slurries provide for easier and more thorough cleaning of alumina work pieces, as well as inhibit corrosion of the lapping table and provide for easier cleaning of the lapping equipment. The unthickened lapping slurry comprises abrasive grains such as diamond abrasive dispersed in a carrier comprising water, glycerine, and triethanolamine. The thickened lapping slurry comprises abrasive grains such as diamond abrasive dispersed in a carrier comprising water, glycerine, triethanolamine, a water soluble silicate, and acid. 1 fig.

  18. Slurry pipelines

    SciTech Connect

    Wasp, E.J.

    1983-11-01

    Slurry pipelines are now transporting metal ores and coal/water suspensions. Their greatest potential is for transporting coal from Western states to power stations in other parts of the country. The physics of slurry transport encompases the principles of fluid dynamics and hydrostatics that were studied by Archimedes, but commercial slurry systems date only since World War II. An overview of their development covers policy debates and technological problems associated with existing and proposed pipeline projects. The author examines the tradeoffs of low sulfur content versus longer distances for transport, and describes the process of preparing coal slurries. 7 figures.

  19. Test plan for evaluation of plasma melter technology for vitrification of high-sodium content low-level radioactive liquid wastes

    SciTech Connect

    McLaughlin, D.F.; Lahoda, E.J.; Gass, W.R.; D`Amico, N.

    1994-10-20

    This document provides a test plan for the conduct of plasma arc vitrification testing by a vendor in support of the Hanford Tank Waste Remediation System (TWRS) Low-Level Waste (LLW) Vitrification Program. The vendor providing this test plan and conducting the work detailed within it [one of seven selected for glass melter testing under Purchase Order MMI-SVV-384212] is the Westinghouse Science and Technology Center (WSTC) in Pittsburgh, PA. WSTC authors of the test plan are D. F. McLaughlin, E. J. Lahoda, W. R. Gass, and N. D`Amico. The WSTC Program Manager for this test is D. F. McLaughlin. This test plan is for Phase I activities described in the above Purchase Order. Test conduct includes melting of glass frit with Hanford LLW Double-Shell Slurry Feed waste simulant in a plasma arc fired furnace.

  20. Application of artificial intelligence to melter control: Realtime process advisor for the scale melter facility

    SciTech Connect

    Edwards, Jr, R E

    1988-01-01

    The Defense Waste Processing Facility (DWPF) at the Savannah River Plant (SRP) is currently under construction and when completed will process high-level radioactive waste into a borosilicate glass wasteform. This facility will consist of numerous batch chemical processing steps as well as the continuous operation of a joule-heated melter and its off-gas treatment system. A realtime process advisor system based on Artificial Intelligence (AI) techniques has been developed and is currently in use at the semiworks facility, which is operating a 2/3 scale of the DWPF joule-heated melter. The melter advisor system interfaces to the existing data collection and control system and monitors current operations of this facility. The advisor then provides advice to operators and engineers when it identifies process problems. The current system is capable of identifying process problems such as feed system pluggages and thermocouple failures and providing recommended actions. The system also provides facilities normally with distributed control systems. These include the ability to display process flowsheets, monitor alarm conditions, and check the status of process interlocks. 7 figs.

  1. Induction melter apparatus

    DOEpatents

    Roach, Jay A [Idaho Falls, ID; Richardson, John G [Idaho Falls, ID; Raivo, Brian D [Idaho Falls, ID; Soelberg, Nicholas R [Idaho Falls, ID

    2008-06-17

    Apparatus and methods of operation are provided for a cold-crucible-induction melter for vitrifying waste wherein a single induction power supply may be used to effect a selected thermal distribution by independently energizing at least two inductors. Also, a bottom drain assembly may be heated by an inductor and may include an electrically resistive heater. The bottom drain assembly may be cooled to solidify molten material passing therethrough to prevent discharge of molten material therefrom. Configurations are provided wherein the induction flux skin depth substantially corresponds with the central longitudinal axis of the crucible. Further, the drain tube may be positioned within the induction flux skin depth in relation to material within the crucible or may be substantially aligned with a direction of flow of molten material within the crucible. An improved head design including four shells forming thermal radiation shields and at least two gas-cooled plenums is also disclosed.

  2. LFCM (liquid-fed ceramic melter) vitrification technology: Quarterly progress report, January--March 1987

    SciTech Connect

    Brouns, R. A.; Allen, C. R.; Powell, J. A.

    1988-05-01

    This report is compiled by the Nuclear Waste Treatment Program and the Hanford Waste Vitrification Program at Pacific Northwest Laboratory to describe the progress in developing, testing, applying and documenting liquid-fed ceramic melter vitrification technology. Progress in the following technical subject areas during the second quarter of FY 1987 is discussed: melting process chemistry and glass development, feed preparation and transfer systems, melter systems, canister filling and handling systems, and process/product modeling. 23 refs., 14 figs., 10 tabs.

  3. U.S. Bureau of Mines, Phase 1 Hanford low-level waste melter tests. Final report

    SciTech Connect

    Eaton, W.C.; Oden, L.L.; O`Connor, W.K.

    1995-11-01

    A multiphase program was initiated in 1994 to test commercially available melter technologies for the vitrification of the low-level waste (LLW) stream from defense wastes stored in underground tanks at the Hanford Site in southeastern Washington State. Phase 1 of the melter demonstration tests using simulated LLW was completed during fiscal year 1995. This document is the melter offgas report on testing performed by the U.S. Department of the Interior, Bureau of Mines, Albany Research Center in Albany, Oregon. The Bureau of Mines (one of the seven vendors selected) was chosen to demonstrate carbon electrode melter technology (also called carbon arc or electric arc) under WHC Subcontract number MMI-SVV-384216. The report contains description of the tests, observation, test data and some analysis of the data as it pertains to application of this technology for LLW vitrification. Testing consisted of melter feed preparation and three melter tests, the first of which was to fulfill the requirements of the statement of work (WHC-SD-EM-RD-044), and the second and third were to address issues identified during the first test. The document also contains summaries of the melter offgas report issued as a separate document U.S. Bureau of Mines, Phase 1 Hanford Low-Level Waste Melter Tests: Melter Offgas Report (WHC-SD-WM-VI-032).

  4. Design and performance of a 100-kg/h, direct calcine-fed electric-melter system for nuclear-waste vitrification

    SciTech Connect

    Dierks, R.D.

    1980-11-01

    This report describes the physical characteristics of a ceramic-lined, joule-heated glass melter that is directly connected to the discharge of a spray calciner and is currently being used to study the vitrification of simulated nuclear-waste slurries. Melter performance characteristics and subsequent design improvements are described. The melter contains 0.24 m/sup 3/ of glass with a glass surface area of 0.76 m/sup 2/, and is heated by the flow of an alternating current (ranging from 600 to 1200 amps) between two Inconel-690 slab-type electrodes immersed in the glass at either end of the melter tank. The melter was maintained at operating temperature (900 to 1260/sup 0/C) for 15 months, and produced 62,000 kg of glass. The maximum sustained operating period was 122 h, during which glass was produced at the rate of 70 kg/h.

  5. The DWPF Melter proposed heat up sequence

    SciTech Connect

    Smith, M.E.

    1989-08-11

    Per the request of DWPT supervision, a proposed heatup sequence for the DWPF Melter has been documented in this report. DWPF personnel will use this report as a guide to write the detailed DWPF Melter startup plan. 6 refs.

  6. FEASIBILITY EVALUATION AND RETROFIT PLAN FOR COLD CRUCIBLE INDUCTION MELTER DEPLOYMENT IN THE DEFENSE WASTE PROCESSING FACILITY AT SAVANNAH RIVER SITE - 8118

    SciTech Connect

    Barnes, A; Dan Iverson, D; Brannen Adkins, B

    2007-11-15

    through a bottom drain, typically through a water-cooled slide valve that starts and stops the pour stream. To promote uniform temperature distribution and increase heat transfer to the slurry fed High Level Waste (HLW) sludge, the CCIM may be equipped with bubblers and/or water cooled mechanical agitators. The DWPF could benefit from use of CCIM technology, especially in light of our latest projections of waste volume to be vitrified. Increased waste loading and increased throughput could result in substantial life cycle cost reduction. In order to significantly surpass the waste throughput capability of the currently installed Joule Heated Melter, it may be necessary to install two 950 mm CCIMs in the DWPF Melt Cell. A cursory evaluation of system design requirements and modifications to the facility that may be required to support installation and operation of two 950 mm CCIMs was performed. Based on this evaluation, it appears technically feasible to position two CCIMs in the Melt Cell of the DWPF within the existing footprint of the current melter. Interfaces with support systems and controls including Melter Feed, Power, Melter Cooling Water, Melter Off-gas, and Canister Operations must be designed to support dual CCIM operations.

  7. Compilation of information on melter modeling

    SciTech Connect

    Eyler, L.L.

    1996-03-01

    The objective of the task described in this report is to compile information on modeling capabilities for the High-Temperature Melter and the Cold Crucible Melter and issue a modeling capabilities letter report summarizing existing modeling capabilities. The report is to include strategy recommendations for future modeling efforts to support the High Level Waste (HLW) melter development.

  8. Use of the existing shielded cells melter for CST vitrification

    SciTech Connect

    Harbour, J.R.; Andrews, M.K.

    1996-12-04

    Oak Ridge National Laboratory (ORNL) and SRTC are participating in a joint project in which supernate waste from the Melton Valley Storage Tanks at Oak Ridge (OR) will be treated by passage through a crystalline silicotitanate (CST) ion exchange medium1. The CST was designed to sorb cesium, the primary radionuclide (Cs-137) in the supernate of the Melton Valley tanks. A smaller amount of strontium will also be sorbed. The loaded sorbent will then be shipped to SRTC where it will be mixed with glass formers and fed as an aqueous slurry to a joule-heated melter within the SRTC Shielded Cells. The molten glass (approximately 1150 degrees C) will be poured into 500 mL stainless steel beakers which in turn will be placed in 30 gallon drums for shipment to and disposal at the Nevada Test Site (NTS). This paper focuses on the requirements necessary for disposal of the vitrified CST at NTS. This work is funded by the Tank Focus Area with additional funding from EM-30 at OR. A reduction in scope is currently under consideration for the vitrification demonstration. This change in scope would reduce the number of drums sent to SRTC from seven to one. The amount of CST that would be vitrified in this case is approximately 38 Kg. If this scope change is realized, then the vitrified CST in the 500 mL beakers will be disposed of at Savannah River Site (SRS). The results presented in this report will also be useful if the vitrified waste remains at SRS. The Shielded Cells Melter currently contains glass produced during a 1995 DWPF demonstration campaign. That campaign incorporated radioactive Tank 51 sludge into a DWPF borosilicate glass. The Tank 51 campaign in the Shielded Cells Melter was preceded with a flushing of the melter using non-radioactive glass. This flushing was preceded by a different Tank 51 campaign again using borosilicate glass. The 1995 Tank 51 campaign and the melter flushing each used less than one melter volume of material. (Abstract Truncated)

  9. Glass Formulation for Next Generation Cold Crucible Induction Melter

    SciTech Connect

    Kim, Dong-Sang; Schweiger, Michael J.; Vienna, John D.; Johnson, Fabienne; Marra, James C.; Peeler, David K.; Smith, Gary L.

    2011-12-21

    Transformational melter technologies are being considered to support mission acceleration within the U.S. Department of Energy (DOE) complex. New glass formulations are required to take full advantage of the next generation melters, for example, the cold crucible induction melter (CCIM). The key advantage of CCIM technology over current reference technologies is its capability to provide higher processing temperatures, which can lead to an increased waste throughput rate by achieving higher waste loadings and by increasing the feed processing rate. Various waste compositions within the DOE complex were evaluated to determine their potential for successfully demonstrating the unique advantages of the CCIM technology. Glass formulations that satisfy a set of constraints for product quality and assumed CCIM processing conditions were developed for two Hanford waste streams, AZ-101 high-level waste (HLW) and AN-105 low-activity waste (LAW). Three glasses selected for AZ-101 HLW have waste loadings of 40, 42.5, and 45 wt%. The 45-wt% waste loading corresponds to a 22% increase from 37 wt%, which is the maximum expected waste loading based on the current reference formulation. One glass selected for AN-105 LAW has a waste loading of 31.3 wt% at 24 wt% Na2O in glass, which is a 14% increase from the current reference formulation maximum of 21 wt% Na2O. These four glasses are planned for scaled melter tests for initial demonstration of the CCIM technologies for Hanford wastes.

  10. Incorporating Cold Cap Behavior in a Joule-heated Waste Glass Melter Model

    SciTech Connect

    Varija Agarwal; Donna Post Guillen

    2013-08-01

    In this paper, an overview of Joule-heated waste glass melters used in the vitrification of high level waste (HLW) is presented, with a focus on the cold cap region. This region, in which feed-to-glass conversion reactions occur, is critical in determining the melting properties of any given glass melter. An existing 1D computer model of the cold cap, implemented in MATLAB, is described in detail. This model is a standalone model that calculates cold cap properties based on boundary conditions at the top and bottom of the cold cap. Efforts to couple this cold cap model with a 3D STAR-CCM+ model of a Joule-heated melter are then described. The coupling is being implemented in ModelCenter, a software integration tool. The ultimate goal of this model is to guide the specification of melter parameters that optimize glass quality and production rate.

  11. DEVELOPMENT OF AN ANTIFOAM TRACKING SYSTEM AS AN OPTION TO SUPPORT THE MELTER OFF-GAS FLAMMABILITY CONTROL STRATEGY AT THE DWPF

    SciTech Connect

    Edwards, T.; Lambert, D.

    2014-08-27

    The Savannah River National Laboratory (SRNL) has been working with the Savannah River Remediation (SRR) Defense Waste Processing Facility (DWPF) in the development and implementation of an additional strategy for confidently satisfying the flammability controls for DWPF’s melter operation. An initial strategy for implementing the operational constraints associated with flammability control in DWPF was based upon an analytically determined carbon concentration from antifoam. Due to the conservative error structure associated with the analytical approach, its implementation has significantly reduced the operating window for processing and has led to recurrent Slurry Mix Evaporator (SME) and Melter Feed Tank (MFT) remediation. To address the adverse operating impact of the current implementation strategy, SRR issued a Technical Task Request (TTR) to SRNL requesting the development and documentation of an alternate strategy for evaluating the carbon contribution from antifoam. The proposed strategy presented in this report was developed under the guidance of a Task Technical and Quality Assurance Plan (TTQAP) and involves calculating the carbon concentration from antifoam based upon the actual mass of antifoam added to the process assuming 100% retention. The mass of antifoam in the Additive Mix Feed Tank (AMFT), in the Sludge Receipt and Adjustment Tank (SRAT), and in the SME is tracked by mass balance as part of this strategy. As these quantities are monitored, the random and bias uncertainties affecting their values are also maintained and accounted for. This report documents: 1) the development of an alternate implementation strategy and associated equations describing the carbon concentration from antifoam in each SME batch derived from the actual amount of antifoam introduced into the AMFT, SRAT, and SME during the processing of the batch. 2) the equations and error structure for incorporating the proposed strategy into melter off-gas flammability assessments

  12. HWVP melter lifetime prediction letter

    SciTech Connect

    Eyler, L.L.; Mahoney, L.A.; Elliott, M.L.

    1996-03-01

    Preliminary predictions were made of the time to reach hypothesized operational limits of the HWVP melter due to build up of a noble metals sludge layer on the melter floor. Predictions were made with the TEMPEST computer program, Version T2.9h, for use in the MPA activity in the Pacific Northwest Laboratory`s (PNL) Hanford Waste Vitrification Plant (HWVP) Technology Development (PHTD) effort. The NWEST computer program (Trent and Eyler 1993) is a PNL-MA-70/Part 2 -- Good Practices Standard (QA Level III) research and development software tool.

  13. Recycle Waste Collection Tank (RWCT) simulant testing in the PVTD feed preparation system

    SciTech Connect

    Abrigo, G.P.; Daume, J.T.; Halstead, S.D.; Myers, R.L.; Beckette, M.R.; Freeman, C.J.; Hatchell, B.K.

    1996-03-01

    (This is part of the radwaste vitrification program at Hanford.) RWCT was to routinely receive final canister decontamination sand blast frit and rinse water, Decontamination Waste Treatment Tank bottoms, and melter off-gas Submerged Bed Scrubber filter cake. In order to address the design needs of the RWCT system to meet performance levels, the PNL Vitrification Technology (PVTD) program used the Feed Preparation Test System (FPTS) to evaluate its equipment and performance for a simulant of RWCT slurry. (FPTS is an adaptation of the Defense Waste Processing Facility feed preparation system and represents the initially proposed Hanford Waste Vitrification Plant feed preparation system designed by Fluor-Daniel, Inc.) The following were determined: mixing performance, pump priming, pump performance, simulant flow characterization, evaporator and condenser performance, and ammonia dispersion. The RWCT test had two runs, one with and one without tank baffles.

  14. Melter Disposal Strategic Planning Document

    SciTech Connect

    BURBANK, D.A.

    2000-09-25

    This document describes the proposed strategy for disposal of spent and failed melters from the tank waste treatment plant to be built by the Office of River Protection at the Hanford site in Washington. It describes program management activities, disposal and transportation systems, leachate management, permitting, and safety authorization basis approvals needed to execute the strategy.

  15. Assessment of water/glass interactions in waste glass melter operation

    SciTech Connect

    Postma, A.K.; Chapman, C.C.; Buelt, J.L.

    1980-04-01

    A study was made to assess the possibility of a vapor explosion in a liquid-fed glass melter and during off-standard conditions for other vitrification processes. The glass melter considered is one designed for the vitrification of high-level nuclear wastes and is comprised of a ceramic-lined cavity with electrodes for joule heating and processing equipment required to add feed and withdraw glass. Vapor explosions needed to be considered because experience in other industrial processes has shown that violent interactions can occur if a hot liquid is mixed with a cooler, vaporizable liquid. Available experimental evidence and theoretical analyses indicate that destructive glass/water interactions are low probability events, if they are possible at all. Under standard conditions, aspects of liquid-fed melter operation which work against explosive interactions include: (1) the aqueous feed is near its boiling point; (2) the feed contains high concentrations of suspended particles; (3) molten glass has high viscosity (greater than 20 poise); and (4) the glass solidifies before film boiling can collapse. While it was concluded that vapor explosions are not expected in a liquid-fed melter, available information does not allow them to be ruled out altogether. Several precautionary measures which are easily incorporated into melter operation procedures were identified and additional experiments were recommended.

  16. Single stage high pressure centrifugal slurry pump

    DOEpatents

    Meyer, John W.; Bonin, John H.; Daniel, Arnold D.

    1984-03-27

    Apparatus is shown for feeding a slurry to a pressurized housing. An impeller that includes radial passages is mounted in the loose fitting housing. The impeller hub is connected to a drive means and a slurry supply means which extends through the housing. Pressured gas is fed into the housing for substantially enveloping the impeller in a bubble of gas.

  17. Process for producing high-concentration slurry of coal

    SciTech Connect

    Nakaoji, K.; Itoh, H.; Kamao, M.; Takao, Sh.; Tatsumi, Sh.

    1985-02-19

    High concentrated coal-water slurry is produced by coarsely crushing coal, thereafter pulverizing the coarsely crushed coal, together with water and a slurry dispersant, according to necessity, in a wet-type ball mill, and feeding back one portion of the finely pulverized coal slurry thus obtained into the inlet of the wet-type ball mill.

  18. Test plan for BWID Phase 2 electric arc melter vitrification tests

    SciTech Connect

    Soelberg, N.R.; Turner, P.C.; Oden, L.L.; Anderson, G.L.

    1994-10-01

    This test plan describes the Buried Waste Integrated Demonstration (BWID), Phase 2, electric arc melter, waste treatment evaluation tests to be performed at the US Bureau of Mines (USBM) Albany Research Center. The BWID Arc Melter Vitrification Project is being conducted to evaluate and demonstrate existing industrial arc melter technology for thermally treating mixed transuranic-contaminated wastes and soils. Phase 1 baseline tests, performed during fiscal year 1993 at the USBM, were conducted on waste feeds representing incinerated buried mixed wastes and soils. In Phase 2, surrogate feeds will be processed that represent actual as-retrieved buried wastes from the Idaho National Engineering Laboratory`s Subsurface Disposal Area at the Radioactive Waste Management Complex.

  19. Waste glass melter numerical and physical modeling

    SciTech Connect

    Eyler, L.L.; Peters, R.D.; Lessor, D.L.; Lowery, P.S.; Elliott, M.L.

    1991-10-01

    Results of physical and numerical simulation modeling of high-level liquid waste vitrification melters are presented. Physical modeling uses simulant fluids in laboratory testing. Visualization results provide insight into convective melt flow patterns from which information is derived to support performance estimation of operating melters and data to support numerical simulation. Numerical simulation results of several melter configurations are presented. These are in support of programs to evaluate melter operation characteristics and performance. Included are investigations into power skewing and alternating current electric field phase angle in a dual electrode pair reference design and bi-modal convective stability in an advanced design. 9 refs., 9 figs., 1 tab.

  20. Use of Optical and Imaging Techniques for Inspection of Off-Line Joule-Heated Melter at the West Valley Demonstration Project

    SciTech Connect

    Plodinec, M. J.; Jang, P-R; Long, Z.; Monts, D. L.; Philip, T.; Su, Y.

    2003-02-25

    The West Valley melter has been taken out of service. Its design is the direct ancestor of the current melter design for the Hanford Waste Treatment Plant. Over its eight years of service, the West Valley melter has endured many of the same challenges that the Hanford melter will encounter with feeds that are similar to many of the Hanford double shell tank wastes. Thus, inspection of the West Valley melter prior to its disposal could provide valuable--even crucial--information to the designers of the melters to be used at the Hanford Site, particularly if quantitative information can be obtained. The objective of Mississippi State University's Diagnostic Instrumentation and Analysis Laboratory's (DIAL) efforts is to develop, fabricate, and deploy inspection tools for the West Valley melter that will (i) be remotely operable in the West Valley process cell; (ii) provide quantitative information on melter refractory wear and deposits on the refractory; and (iii) indicate areas of heterogeneity (e.g., deposits) requiring more detailed characterization. A collaborative arrangement has been established with the West Valley Demonstration Project (WVDP) to inspect their melter.

  1. FINAL REPORT INTEGRATED DM1200 MELTER TESTING USING AZ 102 AND C 106/AY-102 HLW SIMULANTS: HLW SIMULANT VERIFICATION VSL-05R5800-1 REV 0 6/27/05

    SciTech Connect

    KRUGER AA; MATLACK KS; GONG W; BARDAKCI T; D'ANGELO NA; BRANDYS M; KOT WK; PEGG IL

    2011-12-29

    The principal objectives of the DM1200 melter tests were to determine the effects of feed rheology, feed solid content, and bubbler configuration on glass production rate and off-gas system performance while processing the HLW AZ-101 and C-106/AY-102 feed compositions; characterize melter off-gas emissions; characterize the performance of the prototypical off-gas system components, as well as their integrated performance; characterize the feed, glass product, and off-gas effluents; and perform pre- and post test inspections of system components. The specific objectives (including test success criteria) of this testing, along with how each objective was met, are outlined in a table. The data provided in this Final Report address the impacts of HLW melter feed rheology on melter throughput and validation of the simulated HLW melter feeds. The primary purpose of this testing is to further validate/verify the HLW melter simulants that have been used for previous melter testing and to support their continued use in developing melter and off-gas related processing information for the Project. The primary simulant property in question is rheology. Simulants and melter feeds used in all previous melter tests were produced by direct addition of chemicals; these feed tend to be less viscous than rheological the upper-bound feeds made from actual wastes. Data provided here compare melter processing for the melter feed used in all previous DM100 and DM1200 tests (nominal melter feed) with feed adjusted by the feed vendor (NOAH Technologies) to be more viscous, thereby simulating more closely the upperbounding feed produced from actual waste. This report provides results of tests that are described in the Test Plan for this work. The Test Plan is responsive to one of several test objectives covered in the WTP Test Specification for this work; consequently, only part of the scope described in the Test Specification was addressed in this particular Test Plan. For the purpose of

  2. ROLE OF MANGANESE REDUCTION/OXIDATION (REDOX) ON FOAMING AND MELT RATE IN HIGH LEVEL WASTE (HLW) MELTERS (U)

    SciTech Connect

    Jantzen, C; Michael Stone, M

    2007-03-30

    High-level nuclear waste is being immobilized at the Savannah River Site (SRS) by vitrification into borosilicate glass at the Defense Waste Processing Facility (DWPF). Control of the Reduction/Oxidation (REDOX) equilibrium in the DWPF melter is critical for processing high level liquid wastes. Foaming, cold cap roll-overs, and off-gas surges all have an impact on pouring and melt rate during processing of high-level waste (HLW) glass. All of these phenomena can impact waste throughput and attainment in Joule heated melters such as the DWPF. These phenomena are caused by gas-glass disequilibrium when components in the melter feeds convert to glass and liberate gases such as H{sub 2}O vapor (steam), CO{sub 2}, O{sub 2}, H{sub 2}, NO{sub x}, and/or N{sub 2}. During the feed-to-glass conversion in the DWPF melter, multiple types of reactions occur in the cold cap and in the melt pool that release gaseous products. The various gaseous products can cause foaming at the melt pool surface. Foaming should be avoided as much as possible because an insulative layer of foam on the melt surface retards heat transfer to the cold cap and results in low melt rates. Uncontrolled foaming can also result in a blockage of critical melter or melter off-gas components. Foaming can also increase the potential for melter pressure surges, which would then make it difficult to maintain a constant pressure differential between the DWPF melter and the pour spout. Pressure surges can cause erratic pour streams and possible pluggage of the bellows as well. For these reasons, the DWPF uses a REDOX strategy and controls the melt REDOX between 0.09 {le} Fe{sup 2+}/{summation}Fe {le} 0.33. Controlling the DWPF melter at an equilibrium of Fe{sup +2}/{summation}Fe {le} 0.33 prevents metallic and sulfide rich species from forming nodules that can accumulate on the floor of the melter. Control of foaming, due to deoxygenation of manganic species, is achieved by converting oxidized MnO{sub 2} or Mn

  3. Baseline tests for arc melter vitrification of INEL buried wastes. Volume II: Baseline test data appendices

    SciTech Connect

    Oden, L.L.; O`Conner, W.K.; Turner, P.C.; Soelberg, N.R.; Anderson, G.L.

    1993-11-19

    This report presents field results and raw data from the Buried Waste Integrated Demonstration (BWID) Arc Melter Vitrification Project Phase 1 baseline test series conducted by the Idaho National Engineering Laboratory (INEL) in cooperation with the U.S. Bureau of Mines (USBM). The baseline test series was conducted using the electric arc melter facility at the USBM Albany Research Center in Albany, Oregon. Five different surrogate waste feed mixtures were tested that simulated thermally-oxidized, buried, TRU-contaminated, mixed wastes and soils present at the INEL. The USBM Arc Furnace Integrated Waste Processing Test Facility includes a continuous feed system, the arc melting furnace, an offgas control system, and utilities. The melter is a sealed, 3-phase alternating current (ac) furnace approximately 2 m high and 1.3 m wide. The furnace has a capacity of 1 metric ton of steel and can process as much as 1,500 lb/h of soil-type waste materials. The surrogate feed materials included five mixtures designed to simulate incinerated TRU-contaminated buried waste materials mixed with INEL soil. Process samples, melter system operations data and offgas composition data were obtained during the baseline tests to evaluate the melter performance and meet test objectives. Samples and data gathered during this program included (a) automatically and manually logged melter systems operations data, (b) process samples of slag, metal and fume solids, and (c) offgas composition, temperature, velocity, flowrate, moisture content, particulate loading and metals content. This report consists of 2 volumes: Volume I summarizes the baseline test operations. It includes an executive summary, system and facility description, review of the surrogate waste mixtures, and a description of the baseline test activities, measurements, and sample collection. Volume II contains the raw test data and sample analyses from samples collected during the baseline tests.

  4. DWPF Glass Melter Technology Manual: Volume 4

    SciTech Connect

    Iverson, D.C.

    1993-12-31

    This document details information about the design of a glass melter to be used at the Defense Waste Processing Facility located at the Savannah River Plant. Information contained in this document consists solely of a machine drawing and parts list and purchase orders with specifications of equipment used in the development of the melter.

  5. Waste-Incidental-to-Reprocessing Evaluation for the West Valley Demonstration Project Vitrification Melter - 12167

    SciTech Connect

    McNeil, Jim; Kurasch, David; Sullivan, Dan; Crandall, Thomas

    2012-07-01

    The Department of Energy (DOE) has determined that the vitrification melter used in the West Valley Demonstration Project can be disposed of as low-level waste (LLW) after completion of a waste-incidental-to-reprocessing evaluation performed in accordance with the evaluation process of DOE Manual 435.1-1, Radioactive Waste Management Manual. The vitrification melter - which consists of a ceramic lined, electrically heated box structure - was operated for more than 5 years melting and fusing high-level waste (HLW) slurry and glass formers and pouring the molten glass into 275 stainless steel canisters. Prior to shutdown, the melter was decontaminated by processing low-activity decontamination flush solutions and by extracting molten glass from the melter cavity. Because it could not be completely emptied, residual radioactivity conservatively estimated at approximately 170 TBq (4,600 Ci) remained in the vitrification melter. To establish whether the melter was incidental to reprocessing, DOE prepared an evaluation to demonstrate that the vitrification melter: (1) had been processed to remove key radionuclides to the maximum extent technically and economically practical; (2) would be managed to meet safety requirements comparable to the performance objectives for LLW established by the Nuclear Regulatory Commission (NRC); and (3) would be managed by DOE in accordance with DOE's requirements for LLW after it had been incorporated in a solid physical form with radionuclide concentrations that do not exceed the NRC concentration limits for Class C LLW. DOE consulted with the NRC on the draft evaluation and gave other stakeholders an opportunity to submit comments before the determination was made. The NRC submitted a request for additional information in connection with staff review of the draft evaluation; DOE provided the additional information and made improvements to the evaluation, which was issued in January 2012. DOE considered the NRC Technical Evaluation Report

  6. FEASIBILITY EVALUATION AND RETROFIT PLAN FOR COLD CRUCIBLE INDUCTION MELTER DEPLOYMENT IN THE DEFENSE WASTE PROCESSING FACILITY AT SAVANNAH RIVER SITE 8118

    SciTech Connect

    Barnes, A; Dan Iverson, D; Brannen Adkins, B

    2008-02-06

    increase heat transfer to the slurry fed High Level Waste (HLW) sludge, the CCIM may be equipped with bubblers and/or water cooled mechanical agitators. The DWPF could benefit from use of CCIM technology, especially in light of our latest projections of waste volume to be vitrified. Increased waste loading and increased throughput could result in substantial life cycle cost reduction. In order to significantly surpass the waste throughput capability of the currently installed JHM, it may be necessary to install two 950 mm CCIMs in the DWPF Melt Cell. A cursory evaluation of system design requirements and modifications to the facility that may be required to support installation and operation of two 950 mm CCIMs was performed. Based on this evaluation, it appears technically feasible to position two CCIMs in the Melt Cell of the DWPF within the existing footprint of the current melter. Interfaces with support systems and controls including Melter Feed, Power, Melter Cooling Water, Melter Off-gas, and Canister Operations must be designed to support dual CCIM operations. This paper describes the CCIM technology and identifies technical challenges that must be addressed in order to implement CCIMs in the DWPF.

  7. Feasibility Evaluation and Retrofit Plan for Cold Crucible Induction Melter Deployment in the Defense Waste Processing Facility at Savannah River Site

    SciTech Connect

    Barnes, A.B.; Iverson, D.C.; Adkins, B.J.; Tchemitcheff, E.

    2008-07-01

    distribution and increase heat transfer to the slurry fed High Level Waste (HLW) sludge, the CCIM may be equipped with bubblers and/or water cooled mechanical agitators. The DWPF could benefit from use of CCIM technology, especially in light of our latest projections of waste volume to be vitrified. Increased waste loading and increased throughput could result in substantial life cycle cost reduction. In order to significantly surpass the waste throughput capability of the currently installed JHM, it may be necessary to install two 950 mm CCIMs in the DWPF Melt Cell. A cursory evaluation of system design requirements and modifications to the facility that may be required to support installation and operation of two 950 mm CCIMs was performed. Based on this evaluation, it appears technically feasible to position two CCIMs in the Melt Cell of the DWPF within the existing footprint of the current melter. Interfaces with support systems and controls including Melter Feed, Power, Melter Cooling Water, Melter Off-gas, and Canister Operations must be designed to support dual CCIM operations. This paper describes the CCIM technology and identifies technical challenges that must be addressed in order to implement CCIMs in the DWPF. (authors)

  8. Technical information report: Plasma melter operation, reliability, and maintenance analysis

    SciTech Connect

    Hendrickson, D.W.

    1995-03-14

    This document provides a technical report of operability, reliability, and maintenance of a plasma melter for low-level waste vitrification, in support of the Hanford Tank Waste Remediation System (TWRS) Low-Level Waste (LLW) Vitrification Program. A process description is provided that minimizes maintenance and downtime and includes material and energy balances, equipment sizes and arrangement, startup/operation/maintence/shutdown cycle descriptions, and basis for scale-up to a 200 metric ton/day production facility. Operational requirements are provided including utilities, feeds, labor, and maintenance. Equipment reliability estimates and maintenance requirements are provided which includes a list of failure modes, responses, and consequences.

  9. Pig feeding strategy coupled with effluent management - fresh or stored slurry, solid phase separation - on methane potential and methane conversion factors during storage

    NASA Astrophysics Data System (ADS)

    Jarret, Guillaume; Martinez, José; Dourmad, Jean-Yves

    2011-11-01

    In the guideline for the determination of methane (CH 4) emission from animal manure (IPCC) the amount of CH 4 emitted is generally calculated according to an equation combining the amount of organic matter (OM) or volatile solids excreted, the ultimate CH 4 potential ( B0) of excreta and a system-specific methane conversion factor (MCF, %) that reflects the portion of B0 that is really converted into CH 4. The objective of the present study was to investigate the effect of the modification of dietary crude protein and fibre levels on B0 of pig slurry and on subsequent MCF according to different strategies of slurry management. Five experimental diets differing mainly in their crude protein and fibre content were compared. Two types of measurement of CH 4 emission were performed. The first was the measurement of B0 of slurry using biomethanogene potential (BMP) test. The second consisted in a storage simulation, which was performed on different kinds of effluents: fresh slurry (FSl), stored slurry (SSl), and faeces mixed with water (FaW). The type of diet and the type of effluent affected ( P < 0.001) CH 4 production after 30, 50 and 100 days. Moreover, the interaction between type of effluent and type of diet was significant for CH 4 emission and for MCF. CH 4 production was the highest for BMP, the average production of CH 4 during storage from FaW, FSl and SSl samples representing 77%, 58% and 64% of the B0 value. The dynamic of CH 4 production during BMP tests was rather similar for all dietary treatments whereas it differed for storage simulation studies with significant effects of dietary CP and fibre contents. The results from this study indicate that the type of diet has a significant but rather limited effect on B0 value of effluent. The effect of diet is much more marked on MCF, with lower values for high protein diets, and higher values for high fibre diets. MCF is also affected by manure management, the values measured on separated faeces from urine

  10. Melter Throughput Enhancements for High-Iron HLW

    SciTech Connect

    Kruger, A. A.; Gan, Hoa; Joseph, Innocent; Pegg, Ian L.; Matlack, Keith S.; Chaudhuri, Malabika; Kot, Wing

    2012-12-26

    This report describes work performed to develop and test new glass and feed formulations in order to increase glass melting rates in high waste loading glass formulations for HLW with high concentrations of iron. Testing was designed to identify glass and melter feed formulations that optimize waste loading and waste processing rate while meeting all processing and product quality requirements. The work included preparation and characterization of crucible melts to assess melt rate using a vertical gradient furnace system and to develop new formulations with enhanced melt rate. Testing evaluated the effects of waste loading on glass properties and the maximum waste loading that can be achieved. The results from crucible-scale testing supported subsequent DuraMelter 100 (DM100) tests designed to examine the effects of enhanced glass and feed formulations on waste processing rate and product quality. The DM100 was selected as the platform for these tests due to its extensive previous use in processing rate determination for various HLW streams and glass compositions.

  11. MELTER OFF-GAS FLAMMABILITY ASSESSMENT FOR DWPF ALTERNATE REDUCTANT FLOWSHEET OPTIONS

    SciTech Connect

    Choi, A.

    2011-07-08

    Glycolic acid and sugar are being considered as potential candidates to substitute for much of the formic acid currently being added to the Defense Waste Processing Facility (DWPF) melter feed as a reductant. A series of small-scale melter tests were conducted at the Vitreous State Laboratory (VSL) in January 2011 to collect necessary data for the assessment of the impact of these alternate reductants on the melter off-gas flammability. The DM10 melter with a 0.021 m{sup 2} melt surface area was run with three different feeds which were prepared at SRNL based on; (1) the baseline formic/nitric acid flowsheet, (2) glycolic/formic/nitric acid flowsheet, and (3) sugar/formic/nitric acid flowsheet - these feeds will be called the baseline, glycolic, and sugar flowsheet feeds, respectively, hereafter. The actual addition of sugar to the sugar flowsheet feed was made at VSL before it was fed to the melter. For each feed, the DM10 was run under both bubbled (with argon) and non-bubbled conditions at varying melter vapor space temperatures. The goal was to lower its vapor space temperature from nominal 500 C to less than 300 C at 50 C increments and maintain steady state at each temperature at least for one hour, preferentially for two hours, while collecting off-gas data including CO, CO{sub 2}, and H{sub 2} concentrations. Just a few hours into the first test with the baseline feed, it was discovered that the DM10 vapor space temperature would not readily fall below 350 C simply by ramping up the feed rate as the test plan called for. To overcome this, ambient air was introduced directly into the vapor space through a dilution air damper in addition to the natural air inleakage occurring at the operating melter pressure of -1 inch H{sub 2}O. A detailed description of the DM10 run along with all the data taken is given in the report issued by VSL. The SRNL personnel have analyzed the DM10 data and identified 25 steady state periods lasting from 32 to 92 minutes for all

  12. GTS Duratek, Phase I Hanford low-level waste melter tests: 100-kg melter offgas report

    SciTech Connect

    Eaton, W.C.

    1995-11-01

    A multiphase program was initiated in 1994 to test commercially available melter technologies for the vitrification of the low-level waste (LLW) stream from defense wastes stored in underground tanks at the Hanford Site in southeastern Washington State. Phase 1 of the melter demonstration tests using simulated LLW was completed during fiscal year 1995. This document is the 100-kg melter offgas report on testing performed by GTS Duratek, Inc., in Columbia, Maryland. GTS Duratek (one of the seven vendors selected) was chosen to demonstrate Joule heated melter technology under WHC subcontract number MMI-SVV-384215. The document contains the complete offgas report on the 100-kg melter as prepared by Parsons Engineering Science, Inc. A summary of this report is also contained in the GTS Duratek, Phase I Hanford Low-Level Waste Melter Tests: Final Report (WHC-SD-WM-VI-027).

  13. Final Report - Glass Formulation Testing to Increase Sulfate Volatilization from Melter, VSL-04R4970-1, Rev. 0, dated 2/24/05

    SciTech Connect

    Kruger, Albert A.; Matlack, K. A.; Pegg, I. L.; Gong, W.

    2013-11-13

    The principal objectives of the DM100 and DM10 tests were to determine the impact of four different organics and one inorganic feed additive on sulfate volatilization and to determine the sulfur partitioning between the glass and the off-gas system. The tests provided information on melter processing characteristics and off-gas data including sulfur incorporation and partitioning. A series of DM10 and DM100 melter tests were conducted using a LAW Envelope A feed. The testing was divided into three parts. The first part involved a series of DM10 melter tests with four different organic feed additives: sugar, polyethylene glycol (PEG), starch, and urea. The second part involved two confirmatory 50-hour melter tests on the DM100 using the best combination of reductants and conditions based on the DM10 results. The third part was performed on the DM100 with feeds containing vanadium oxide (V{sub 2}O{sub 5}) as an inorganic additive to increase sulfur partitioning to the off-gas. Although vanadium oxide is not a reductant, previous testing has shown that vanadium shows promise for partitioning sulfur to the melter exhaust, presumably through its known catalytic effect on the SO{sub 2}/SO{sub 3} reaction. Crucible-scale tests were conducted prior to the melter tests to confirm that the glasses and feeds would be processable in the melter and that the glasses would meet the waste form (ILAW) performance requirements. Thus, the major objectives of these tests were to: Perform screening tests on the DM10 followed by tests on the DM100-WV system using a LAW -Envelope A feed with four organic additives to assess their impact on sulfur volatilization. Perform tests on the DM100-WV system using a LAW -Envelope A feed containing vanadium oxide to assess its impact on sulfur volatilization. Determine feed processability and product quality with the above additives. Collect melter emissions data to determine the effect of additives on sulfur partitioning and melter emissions

  14. Filtering reprecipitated slurry

    SciTech Connect

    Morrissey, M.F.

    1992-01-01

    As part of the Late Washing Demonstration at Savannah River Technology Center, Interim Waste Technology has filtered reprecipitated and non reprecipitated slurry with the Experimental Laboratory Filter (ELF) at TNX. Reprecipitated slurry generates higher permeate fluxes than non reprecipitated slurry. Washing reprecipitated slurry may require a defoamer because reprecipitation encourages foaming.

  15. Filtering reprecipitated slurry

    SciTech Connect

    Morrissey, M.F.

    1992-12-31

    As part of the Late Washing Demonstration at Savannah River Technology Center, Interim Waste Technology has filtered reprecipitated and non reprecipitated slurry with the Experimental Laboratory Filter (ELF) at TNX. Reprecipitated slurry generates higher permeate fluxes than non reprecipitated slurry. Washing reprecipitated slurry may require a defoamer because reprecipitation encourages foaming.

  16. High-Intensity Plasma Glass Melter

    SciTech Connect

    2004-01-01

    Modular high-intensity plasma melter promises improved performance, reduced energy use, and lower emissions. The glass industry has used the same basic equipment for melting glass for the past 100 years.

  17. Operating an induction melter apparatus

    DOEpatents

    Roach, Jay A.; Richardson, John G.; Raivo, Brian D.; Soelberg, Nicholas R.

    2006-01-31

    Apparatus and methods of operation are provided for a cold-crucible-induction melter for vitrifying waste wherein a single induction power supply may be used to effect a selected thermal distribution by independently energizing at least two inductors. Also, a bottom drain assembly may be heated by an inductor and may include an electrically resistive heater. The bottom drain assembly may be cooled to solidify molten material passing therethrough to prevent discharge of molten material therefrom. Configurations are provided wherein the induction flux skin depth substantially corresponds with the central longitudinal axis of the crucible. Further, the drain tube may be positioned within the induction flux skin depth in relation to material within the crucible or may be substantially aligned with a direction of flow of molten material within the crucible. An improved head design including four shells forming thermal radiation shields and at least two gas-cooled plenums is also disclosed.

  18. Cold Crucible Induction Melter Testing at The Idaho National Laboratory for the Advanced Remediation Technologies Program

    SciTech Connect

    Jay Roach; Nick Soelberg; Mike Ancho; Eric Tchemitcheff; John Richardson

    2009-03-01

    AREVA Federal Services (AFS) is performing a multi-year, multi-phase Advanced Remediation Technologies (ART) project, sponsored by the U.S. Department of Energy (DOE), to evaluate the feasibility and benefits of replacing the existing joule-heated melter (JHM) used to treat high level waste (HLW) in the Defense Waste Processing Facility (DWPF) at the Savannah River Site with a cold crucible induction melter (CCIM). The AFS ART CCIM project includes several collaborators from AREVA subsidiaries, French companies, and DOE national laboratories. The Savannah River National Laboratory and the Commissariat a l’Energie Atomique (CEA) have performed laboratory-scale studies and testing to determine a suitable, high-waste-loading glass matrix. The Idaho National Laboratory (INL) and CEA are performing CCIM demonstrations at two different pilot scales to assess CCIM design and operation for treating SRS sludge wastes that are currently being treated in the DWPF. SGN is performing engineering studies to validate the feasibility of retrofitting CCIM technology into the DWPF Melter Cell. The long-term project plan includes more lab-testing, pilot- and large-scale demonstrations, and engineering activities to be performed during subsequent project phases. This paper provides preliminary results of tests using the engineering-scale CCIM test system located at the INL. The CCIM test system was operated continuously over a time period of about 58 hours. As the DWPF simulant feed was continuously fed to the melter, the glass level gradually increased until a portion of the molten glass was drained from the melter. The glass drain was operated semi-continuously because the glass drain rate was higher than the glass feedrate. A cold cap of unmelted feed was controlled by adjusting the feedrate and melter power levels to obtain the target molten glass temperatures with varying cold cap levels. Three test conditions were performed per the test plan, during which the melter was

  19. NEXT GENERATION MELTER(S) FOR VITRIFICATION OF HANFORD WASTE STATUS AND DIRECTION

    SciTech Connect

    RAMSEY WG; GRAY MF; CALMUS RB; EDGE JA; GARRETT BG

    2011-01-13

    Vitrification technology has been selected to treat high-level waste (HLW) at the Hanford Site, the West Valley Demonstration Project and the Savannah River Site (SRS), and low activity waste (LAW) at Hanford. In addition, it may potentially be applied to other defense waste streams such as sodium bearing tank waste or calcine. Joule-heated melters (already in service at SRS) will initially be used at the Hanford Site's Waste Treatment and Immobilization Plant (WTP) to vitrify tank waste fractions. The glass waste content and melt/production rates at WTP are limited by the current melter technology. Significant reductions in glass volumes and mission life are only possible with advancements in melter technology coupled with new glass formulations. The Next Generation Melter (NGM) program has been established by the U.S. Department of Energy's (DOE's), Environmental Management Office of Waste Processing (EM-31) to develop melters with greater production capacity (absolute glass throughput rate) and the ability to process melts with higher waste fractions. Advanced systems based on Joule-Heated Ceramic Melter (JHCM) and Cold Crucible Induction Melter (CCIM) technologies will be evaluated for HLW and LAW processing. Washington River Protection Solutions (WRPS), DOE's tank waste contractor, is developing and evaluating these systems in cooperation with EM-31, national and university laboratories, and corporate partners. A primary NGM program goal is to develop the systems (and associated flowsheets) to Technology Readiness Level 6 by 2016. Design and testing are being performed to optimize waste glass process envelopes with melter and balance of plant requirements. A structured decision analysis program will be utilized to assess the performance of the competing melter technologies. Criteria selected for the decision analysis program will include physical process operations, melter performance, system compatibility and other parameters.

  20. Feed Preparation for Source of Alkali Melt Rate Tests

    SciTech Connect

    Stone, M. E.; Lambert, D. P.

    2005-02-26

    The purpose of the Source of Alkali testing was to prepare feed for melt rate testing in order to determine the maximum melt-rate for a series of batches where the alkali was increased from 0% Na{sub 2}O in the frit (low washed sludge) to 16% Na{sub 2}O in the frit (highly washed sludge). This document summarizes the feed preparation for the Source of Alkali melt rate testing. The Source of Alkali melt rate results will be issued in a separate report. Five batches of Sludge Receipt and Adjustment Tank (SRAT) product and four batches of Slurry Mix Evaporator (SME) product were produced to support Source of Alkali (SOA) melt rate testing. Sludge Batch 3 (SB3) simulant and frit 418 were used as targets for the 8% Na{sub 2}O baseline run. For the other four cases (0% Na{sub 2}O, 4% Na{sub 2}O, 12% Na{sub 2}O, and 16% Na{sub 2}O in frit), special sludge and frit preparations were necessary. The sludge preparations mimicked washing of the SB3 baseline composition, while frit adjustments consisted of increasing or decreasing Na and then re-normalizing the remaining frit components. For all batches, the target glass compositions were identical. The five SRAT products were prepared for testing in the dry fed melt-rate furnace and the four SME products were prepared for the Slurry-fed Melt-Rate Furnace (SMRF). At the same time, the impacts of washing on a baseline composition from a Chemical Process Cell (CPC) perspective could also be investigated. Five process simulations (0% Na{sub 2}O in frit, 4% Na{sub 2}O in frit, 8% Na{sub 2}O in frit or baseline, 12% Na{sub 2}O in frit, and 16% Na{sub 2}O in frit) were completed in three identical 4-L apparatus to produce the five SRAT products. The SRAT products were later dried and combined with the complementary frits to produce identical glass compositions. All five batches were produced with identical processing steps, including off-gas measurement using online gas chromatographs. Two slurry-fed melter feed batches, a 4% Na

  1. Sludge Batch 5 Slurry Fed Melt Rate Furnace Test with Frits 418 and 550

    SciTech Connect

    Miller, Donald; Pickenheim, Bradley

    2009-02-11

    Based on Melt Rate Furnace (MRF) testing for the Sludge Batch 5 (SB5) projected composition and assessments of the potential frits with reasonable operating windows, the Savannah River National Laboratory (SRNL) recommended Slurry Fed Melt Rate Furnace (SMRF) testing with Frits 418 and 550. DWPF is currently using Frit 418 with SB5 based on SRNL's recommendation due to its ability to accommodate significant sodium variation in the sludge composition. However, experience with high boron containing frits in DWPF indicated a potential advantage for Frit 550 might exist. Therefore, SRNL performed SMRF testing to assess Frit 550's potential advantages. The results of SMRF testing with SB5 simulant indicate that there is no appreciable difference in melt rate between Frit 418 and Frit 550 at a targeted 34 weight % waste loading. Both batches exhibited comparable behavior when delivered through the feed tube by the peristaltic pump. Limited observation of the cold cap during both runs showed no indication of major cold cap mounding. MRF testing, performed after the SMRF runs due to time constraints, with the same two Slurry Mix Evaporator (SME) dried products led to the same conclusion. Although visual observations of the cross-sectioned MRF beakers indicated differences in the appearance of the two systems, the measured melt rates were both {approx}0.6 in/hr. Therefore, SRNL does not recommend a change from Frit 418 for the initial SB5 processing in DWPF. Once the actual SB5 composition is known and revised projections of SB5 after the neptunium stream addition and any decants is provided, SRNL will perform an additional compositional window assessment with Frit 418. If requested, SRNL can also include other potential frits in this assessment should processing of SB5 with Frit 418 result in less than desirable melter throughput in DWPF. The frits would then be subjected to melt rate testing at SRNL to determine any potential advantages.

  2. Baseline tests for arc melter vitrification of INEL buried wastes. Volume 1: Facility description and summary data report

    SciTech Connect

    Oden, L.L.; O`Connor, W.K.; Turner, P.C.; Soelberg, N.R.; Anderson, G.L.

    1993-11-19

    This report presents field results and raw data from the Buried Waste Integrated Demonstration (BWID) Arc Melter Vitrification Project Phase 1 baseline test series conducted by the Idaho National Engineering Laboratory (INEL) in cooperation with the U.S. Bureau of Mines (USBM). The baseline test series was conducted using the electric arc melter facility at the USBM Albany Research Center in Albany, Oregon. Five different surrogate waste feed mixtures were tested that simulated thermally-oxidized, buried, TRU-contaminated, mixed wastes and soils present at the INEL. The USBM Arc Furnace Integrated Waste Processing Test Facility includes a continuous feed system, the arc melting furnace, an offgas control system, and utilities. The melter is a sealed, 3-phase alternating current (ac) furnace approximately 2 m high and 1.3 m wide. The furnace has a capacity of 1 metric ton of steel and can process as much as 1,500 lb/h of soil-type waste materials. The surrogate feed materials included five mixtures designed to simulate incinerated TRU-contaminated buried waste materials mixed with INEL soil. Process samples, melter system operations data and offgas composition data were obtained during the baseline tests to evaluate the melter performance and meet test objectives. Samples and data gathered during this program included (a) automatically and manually logged melter systems operations data, (b) process samples of slag, metal and fume solids, and (c) offgas composition, temperature, velocity, flowrate, moisture content, particulate loading and metals content. This report consists of 2 volumes: Volume I summarizes the baseline test operations. It includes an executive summary, system and facility description, review of the surrogate waste mixtures, and a description of the baseline test activities, measurements, and sample collection. Volume II contains the raw test data and sample analyses from samples collected during the baseline tests.

  3. Characterization of high level nuclear waste glass samples following extended melter idling

    SciTech Connect

    Fox, K.

    2015-06-16

    The Savannah River Site Defense Waste Processing Facility (DWPF) melter was recently idled with glass remaining in the melt pool and riser for approximately three months. This situation presented a unique opportunity to collect and analyze glass samples since outages of this duration are uncommon. The objective of this study was to obtain insight into the potential for crystal formation in the glass resulting from an extended idling period. The results will be used to support development of a crystal-tolerant approach for operation of the high level waste melter at the Hanford Tank Waste Treatment and Immobilization Plant (WTP). Two glass pour stream samples were collected from DWPF when the melter was restarted after idling for three months. The samples did not contain crystallization that was detectible by X-ray diffraction. Electron microscopy identified occasional spinel and noble metal crystals of no practical significance. Occasional platinum particles were observed by microscopy as an artifact of the sample collection method. Reduction/oxidation measurements showed that the pour stream glasses were fully oxidized, which was expected after the extended idling period. Chemical analysis of the pour stream glasses revealed slight differences in the concentrations of some oxides relative to analyses of the melter feed composition prior to the idling period. While these differences may be within the analytical error of the laboratories, the trends indicate that there may have been some amount of volatility associated with some of the glass components, and that there may have been interaction of the glass with the refractory components of the melter. These changes in composition, although small, can be attributed to the idling of the melter for an extended period. The changes in glass composition resulted in a 70-100 °C increase in the predicted spinel liquidus temperature (TL) for the pour stream glass samples relative to the analysis of the melter feed prior to

  4. Ultrasound Analysis of Slurries

    DOEpatents

    Soong, Yee and Blackwell, Arthur G.

    2005-11-01

    An autoclave reactor allows for the ultrasonic analysis of slurry concentration and particle size distribution at elevated temperatures and pressures while maintaining the temperature- and pressure-sensitive ultrasonic transducers under ambient conditions. The reactor vessel is a hollow stainless steel cylinder containing the slurry which includes a stirrer and a N, gas source for directing gas bubbles through the slurry. Input and output transducers are connected to opposed lateral portions of the hollow cylinder for respectively directing sound waves through the slurry and receiving these sound waves after transmission through the slurry, where changes in sound wave velocity and amplitude can be used to measure slurry parameters. Ultrasonic adapters connect the transducers to the reactor vessel in a sealed manner and isolate the transducers from the hostile conditions within the vessel without ultrasonic signal distortion or losses.

  5. Ultrasound Analysis Of Slurries

    DOEpatents

    Soong, Yee; Blackwell, Arthur G.

    2005-11-01

    An autoclave reactor allows for the ultrasonic analysis of slurry concentration and particle size distribution at elevated temperatures and pressures while maintaining the temperature- and pressure-sensitive ultrasonic transducers under ambient conditions. The reactor vessel is a hollow stainless steel cylinder containing the slurry which includes a stirrer and a N.sub.2 gas source for directing gas bubbles through the slurry. Input and output transducers are connected to opposed lateral portions of the hollow cylinder for respectively directing sound waves through the slurry and receiving these sound waves after transmission through the slurry, where changes in sound wave velocity and amplitude can be used to measure slurry parameters. Ultrasonic adapters connect the transducers to the reactor vessel in a sealed manner and isolate the transducers from the hostile conditions within the vessel without ultrasonic signal distortion or losses.

  6. Experimental Investigation and Mathematical Modeling of Cold Cap Behavior in High-Level-Waste Glass Melter

    SciTech Connect

    Hrma, Pavel R.

    2014-03-03

    The cold cap is a layer of reacting melter feed floating on the surface of molten glass in a glass-melting furnace. The cold cap consists of two distinct portions, of which the upper allows the reaction gases to escape through open pores, whereas the lower portion traps the gases within the continuous glass-forming melt, creating foam. The temperature span over the cold cap is ~1000 K. Data needed to simulate the cold cap mathematically include the kinetics of multiple reactions, reaction enthalpies, heat capacity, density, porosity, and heat conductivity as functions of both the temperature and the rate of heating. These data were produced via crucible experiments. The mathematical model has been completed. It relates the cold cap thickness, the rate of melting, the temperature field, and cold cap structure (foaming, dissolution of quartz particles, and formation and subsequent dissolution of crystalline phases, such as spinel) to the cold cap bottom temperature, the fraction of heat flow to the upper cold cap surface, the melt foaminess, and the chemical and physical nature of melter feed materials. To verify the model, cold caps were produced in a laboratory-scale melter and their structure is currently investigated.

  7. Performance test report for the 1000 kg melter

    SciTech Connect

    Eaton, W.C.

    1995-11-01

    A multiphase program was initiated in 1994 to test commercially available melter technologies for the vitrification of the low-level waste (LLW) stream from defense wastes stored in underground tanks at the Hanford Site in southeastern Washington State. Phase 1 of the melter demonstration tests using simulated LLW was completed during fiscal year 1995. This document is the 100 kg melter offgas report on testing performed by GTS Duratek Inc., in Columbia, Maryland. GTS Duratek (one of the seven vendors selected) was chosen to demonstrate Joule heated melter technology under WHC subcontract number MMI-SVV- 384215. The document contains the complete offgas report on the 100 kg melter as prepared by Parsons Engineering Science, Inc. A summary of this report is also contained in the ``GTS Duratek, Phase 1 Hanford Low-Level Waste Melter Tests: Final Report`` (WHC-SD-VI-027).

  8. Apparatus and method for feeding coal into a coal gasifier

    DOEpatents

    Bissett, Larry A.; Friggens, Gary R.; McGee, James P.

    1979-01-01

    This invention is directed to a system for feeding coal into a gasifier operating at high pressures. A coal-water slurry is pumped to the desired pressure and then the coal is "dried" prior to feeding the coal into the gasifier by contacting the slurry with superheated steam in an entrained bed dryer for vaporizing the water in the slurry.

  9. ICE SLURRY APPLICATIONS.

    PubMed

    Kauffeld, M; Wang, M J; Goldstein, V; Kasza, K E

    2010-12-01

    The role of secondary refrigerants is expected to grow as the focus on the reduction of greenhouse gas emissions increases. The effectiveness of secondary refrigerants can be improved when phase changing media are introduced in place of single phase media. Operating at temperatures below the freezing point of water, ice slurry facilitates several efficiency improvements such as reductions in pumping energy consumption as well as lowering the required temperature difference in heat exchangers due to the beneficial thermo-physical properties of ice slurry. Research has shown that ice slurry can be engineered to have ideal ice particle characteristics so that it can be easily stored in tanks without agglomeration and then be extractable for pumping at very high ice fraction without plugging. In addition ice slurry can be used in many direct contact food and medical protective cooling applications. This paper provides an overview of the latest developments in ice slurry technology. PMID:21528014

  10. ICE SLURRY APPLICATIONS

    PubMed Central

    Kauffeld, M.; WANG, M. J.; Goldstein, V.; Kasza, K. E.

    2011-01-01

    The role of secondary refrigerants is expected to grow as the focus on the reduction of greenhouse gas emissions increases. The effectiveness of secondary refrigerants can be improved when phase changing media are introduced in place of single phase media. Operating at temperatures below the freezing point of water, ice slurry facilitates several efficiency improvements such as reductions in pumping energy consumption as well as lowering the required temperature difference in heat exchangers due to the beneficial thermo-physical properties of ice slurry. Research has shown that ice slurry can be engineered to have ideal ice particle characteristics so that it can be easily stored in tanks without agglomeration and then be extractable for pumping at very high ice fraction without plugging. In addition ice slurry can be used in many direct contact food and medical protective cooling applications. This paper provides an overview of the latest developments in ice slurry technology. PMID:21528014

  11. Impact of Rheological Modifiers on Various Slurries Supporting DOE Waste Processing

    SciTech Connect

    Chun, Jaehun; Bredt, Paul R.; Hansen, Erich; Bhosale, Prasad S.; Berg, John C.

    2010-03-11

    Controlling the stability and subsequent rheological properties of slurries has been an important but challenging issue in nuclear waste treatment, one that previous research has yet to sufficiently address. At the Hanford and Savannah River sites, operation of the waste treatment facilities at increased solids loading reduces the evaporative load on the melter systems and thereby increases waste processing rates. However, at these higher solids loadings, increased slurry rheology becomes a significant processing issue. The current study evaluates the use of several rheological modifiers to alleviate increased slurry rheology at high waste solids concentrations. Rheological modifiers change particle interactions in slurry. For colloidal slurries, modifiers mainly alter the electrostatic and steric interactions between particles, leading to a change in slurry rheology. Weak organic acid type rheological modifiers strengthen electrostatic repulsion whereas nonionic/polymer surfactant type rheological modifiers introduce a steric repulsion. We investigated various rheological modifiers using high level waste (HLW) nuclear waste simulants characterized typically by high ionic strength and a wide range of pH from 4 to 13. Using rheological analysis, it was found that citric acid and polyacrylic acid would be good rheological modifiers for the HLW simulants tested, effectively reducing slurry rheology by 40% or more. Physical insights into the mechanisms driving stabilization by these rheological modifiers will be discussed.

  12. Recirculation bubbler for glass melter apparatus

    DOEpatents

    Guerrero, Hector; Bickford, Dennis

    2007-06-05

    A gas bubbler device provides enhanced recirculation of molten glass within a glass melter apparatus. The bubbler device includes a tube member disposed within a pool of molten glass contained in the melter. The tube member includes a lower opening through which the molten glass enters and upper slots disposed close to (above or below) the upper surface of the pool of molten glass and from which the glass exits. A gas (air) line is disposed within the tube member and extends longitudinally thereof. A gas bubble distribution device, which is located adjacent to the lower end of the tube member and is connected to the lower end of the gas line, releases gas through openings therein so as to produce gas bubbles of a desired size in the molten glass and in a distributed pattern across the tube member.

  13. Letter report: Cold crucible melter assessment

    SciTech Connect

    Elliott, M.L.

    1996-03-01

    One of the activities of the PNL Vitrification Technology Development (PVTD) Project is to assist the Tank Waste Remediation Systems (TWRS) Program in determining which melter systems should be performance tested for potential implementation in the high-level waste (HLW) vitrification plant. The Richland Operations Office (RL) has recommended that the Cold Crucible Melter (CCM) be evaluated as a candidate ``next generation`` melter. As a result, the CCM System Evaluation cost account was established under the PVTD Project so that the CCM could be initially assessed on a high-priority basis. This letter report summarizes a brief initial review and assessment of the CCM. Using the recommendations made in this document, Westinghouse Hanford Company (WHC) and RL will make a decision regarding the urgency of performance testing the CCM. If the decision is favorable, a subcontract will be negotiated for performance testing of a CCM using Hanford HLW simulants in a pilot-scale facility. Because of the aggressive nature of the schedule, the CCM evaluation was not rigorous. The evaluation consisted of a literature review and interviews with proponents of the technology during a recent trip to France. This letter report summarizes the evaluation and makes recommendations regarding further work in this area.

  14. Physical and numerical modeling of Joule-heated melters

    NASA Astrophysics Data System (ADS)

    Eyler, L. L.; Skarda, R. J.; Crowder, R. S., III; Trent, D. S.; Reid, C. R.; Lessor, D. L.

    1985-10-01

    The Joule-heated ceramic-lined melter is an integral part of the high level waste immobilization process under development by the US Department of Energy. Scaleup and design of this waste glass melting furnace requires an understanding of the relationships between melting cavity design parameters and the furnace performance characteristics such as mixing, heat transfer, and electrical requirements. Developing empirical models of these relationships through actual melter testing with numerous designs would be a very costly and time consuming task. Additionally, the Pacific Northwest Laboratory (PNL) has been developing numerical models that simulate a Joule-heated melter for analyzing melter performance. This report documents the method used and results of this modeling effort. Numerical modeling results are compared with the more conventional, physical modeling results to validate the approach. Also included are the results of numerically simulating an operating research melter at PNL. Physical Joule-heated melters modeling results used for qualiying the simulation capabilities of the melter code included: (1) a melter with a single pair of electrodes and (2) a melter with a dual pair (two pairs) of electrodes. The physical model of the melter having two electrode pairs utilized a configuration with primary and secondary electrodes. The principal melter parameters (the ratio of power applied to each electrode pair, modeling fluid depth, electrode spacing) were varied in nine tests of the physical model during FY85. Code predictions were made for five of these tests. Voltage drops, temperature field data, and electric field data varied in their agreement with the physical modeling results, but in general were judged acceptable.

  15. Physical and numerical modeling of Joule-heated melters

    SciTech Connect

    Eyler, L.L.; Skarda, R.J.; Crowder, R.S. III; Trent, D.S.; Reid, C.R.; Lessor, D.L.

    1985-10-01

    The Joule-heated ceramic-lined melter is an integral part of the high level waste immobilization process under development by the US Department of Energy. Scaleup and design of this waste glass melting furnace requires an understanding of the relationships between melting cavity design parameters and the furnace performance characteristics such as mixing, heat transfer, and electrical requirements. Developing empirical models of these relationships through actual melter testing with numerous designs would be a very costly and time consuming task. Additionally, the Pacific Northwest Laboratory (PNL) has been developing numerical models that simulate a Joule-heated melter for analyzing melter performance. This report documents the method used and results of this modeling effort. Numerical modeling results are compared with the more conventional, physical modeling results to validate the approach. Also included are the results of numerically simulating an operating research melter at PNL. Physical Joule-heated melters modeling results used for qualiying the simulation capabilities of the melter code included: (1) a melter with a single pair of electrodes and (2) a melter with a dual pair (two pairs) of electrodes. The physical model of the melter having two electrode pairs utilized a configuration with primary and secondary electrodes. The principal melter parameters (the ratio of power applied to each electrode pair, modeling fluid depth, electrode spacing) were varied in nine tests of the physical model during FY85. Code predictions were made for five of these tests. Voltage drops, temperature field data, and electric field data varied in their agreement with the physical modeling results, but in general were judged acceptable. 14 refs., 79 figs., 17 tabs.

  16. Spray Calciner/In-Can Melter high-level waste solidification technical manual

    SciTech Connect

    Larson, D.E.

    1980-09-01

    This technical manual summarizes process and equipment technology developed at Pacific Northwest Laboratory over the last 20 years for vitrification of high-level liquid waste by the Spray Calciner/In-Can Melter process. Pacific Northwest Laboratory experience includes process development and demonstration in laboratory-, pilot-, and full-scale equipment using nonradioactive synthetic wastes. Also, laboratory- and pilot-scale process demonstrations have been conducted using actual high-level radioactive wastes. In the course of process development, more than 26 tonnes of borosilicate glass have been produced in 75 canisters. Four of these canisters contained radioactive waste glass. The associated process and glass chemistry is discussed. Technology areas described include calciner feed treatment and techniques, calcination, vitrification, off-gas treatment, glass containment (the canister), and waste glass chemistry. Areas of optimization and site-specific development that would be needed to adapt this base technology for specific plant application are indicated. A conceptual Spray Calciner/In-Can Melter system design and analyses are provided in the manual to assist prospective users in evaluating the process for plant application, to provide equipment design information, and to supply information for safety analyses and environmental reports. The base (generic) technology for the Spray Calciner/In-Can Melter process has been developed to a point at which it is ready for plant application.

  17. Pressurized Vessel Slurry Pumping

    SciTech Connect

    Pound, C.R.

    2001-09-17

    This report summarizes testing of an alternate ''pressurized vessel slurry pumping'' apparatus. The principle is similar to rural domestic water systems and ''acid eggs'' used in chemical laboratories in that material is extruded by displacement with compressed air.

  18. Rotary cup slurry atomization

    NASA Astrophysics Data System (ADS)

    Sommer, H. T.; Marnicio, R. J.

    1983-06-01

    The theory of a two-phase flow in a rotating cup atomizer is described. The analysis considers the separation of the solid and liquid media thus realistically modeling the flow of two layers along the inner cup wall: a slurry of increasing solids concentration and a supernatent liquid layer. The analysis is based on the earlier work of Hinze and Milborn (1950) which addressed the flow within a rotary cup for a homogeneous liquid. The superimposition of a settling velocity under conditions of high centrifugal acceleration permits the extended analysis of the separation of the two phases. Appropriate boundary conditions have been applied to the film's free surface and the cup wall and to match the flow characteristics at the liquid-slurry interface. The changing slurry viscosity, increasing nonlinearly with growing solid loading, was also considered. A parameter study illustrates the potential for a cup design to provide optimal slurry and liquid film thicknesses for effective atomization.

  19. Modified IRC bench-scale arc melter for waste processing

    SciTech Connect

    Eddy, T.L.; Sears, J.W.; Grandy, J.D.; Kong, P.C.; Watkins, A.D.

    1994-03-01

    This report describes the INEL Research Center (IRC) arc melter facility and its recent modifications. The arc melter can now be used to study volatilization of toxic and high vapor pressure metals and the effects of reducing and oxidizing (redox) states in the melt. The modifications include adding an auger feeder, a gas flow control and monitoring system, an offgas sampling and exhaust system, and a baghouse filter system, as well as improving the electrode drive, slag sampling system, temperature measurement and video monitoring and recording methods, and oxidation lance. In addition to the volatilization and redox studies, the arc melter facility has been used to produce a variety of glass/ceramic waste forms for property evaluation. Waste forms can be produced on a daily basis. Some of the melts performed are described to illustrate the melter`s operating characteristics.

  20. Equipment experience in a radioactive LFCM (liquid-fed ceramic melter) vitrification facility

    SciTech Connect

    Holton, L.K. Jr.; Dierks, R.D.; Sevigny, G.J.; Goles, R.W.; Surma, J.E.; Thomas, N.M.

    1986-11-01

    Since October 1984, the Pacific Northwest Laboratory (PNL) has operated a pilot-scale radioactive liquid-fed ceramic melter (RLFCM) vitrification process in shielded manipulator hot cells. This vitrification facility is being operated for the Department of Energy (DOE) to remotely test vitrification equipment components in a radioactive environment and to develop design and operation data that can be applied to production-scale projects. This paper summarizes equipment and process experience obtained from the operations of equipment systems for waste feeding, waste vitrification, canister filling, canister handling, and vitrification off-gas treatment.

  1. Crystallization in high level waste (HLW) glass melters: Savannah River Site operational experience

    SciTech Connect

    Fox, K.

    2015-06-12

    This paper provides a review of the scaled melter testing that was completed for design input to the Defense Waste Processing Facility (DWPF) melter. Testing with prototype melters provided the data to define the DWPF operating limits to avoid bulk (volume) crystallization in the un-agitated DWPF melter and provided the data to distinguish between spinels generated by refractory corrosion versus spinels that precipitated from the HLW glass melt pool. A review of the crystallization observed with the prototype melters and the full scale DWPF melters (DWPF Melter 1 and DWPF Melter 2) is included. Examples of actual DWPF melter attainment with Melter 2 are given. The intent is to provide an overview of lessons learned, including some example data, that can be used to advance the development and implementation of an empirical model and operating limit for crystal accumulation for a waste treatment and immobilization plant.

  2. Glass melter off-gas system

    DOEpatents

    Jantzen, Carol M.

    1997-01-01

    Apparatus and method for melting glass in a glass melter in such a way as to reduce deposition of particulates in the off-gas duct. Deposit accumulation is reduced by achieving an off-gas velocity above approximately 15 meters/second and an off-gas temperature as close as possible to, but not higher than, the glass softening point. Because the deposits are largely water-soluble, those that do form on the interior surface of the duct can be readily removed by injecting water or steam directly into the off-gas duct from its entrance or exit.

  3. Cullet Manufacture Using the Cylindrical Induction Melter

    SciTech Connect

    Miller, D. H.

    2000-01-20

    The base process for vitrification of the Am/Cm solution stored in F-canyon uses 25SrABS cullet as the glass former. A small portion of the cullet used in the SRTC development work was purchased from Corning while the majority was made in the 5 inch Cylindrical Induction Melter (CIM5). Task 1.01 of TTR-NMSS/SE-006, Additional Am-Cm Process Development Studies, requested that a process for the glass former (cullet) fabrication be specified. This report provides the process details for 25SrAB cullet production thereby satisfying Task 1.01.

  4. Slurry atomizer for a coal-feeder and dryer used to provide coal at gasifier pressure

    DOEpatents

    Loth, John L.; Smith, William C.; Friggens, Gary R.

    1982-01-01

    The present invention is directed to a coal-water slurry atomizer for use a high-pressure dryer employed in a pumping system utilized to feed coal into a pressurized coal gasifier. The slurry atomizer is provided with a venturi, constant area slurry injection conduit, and a plurality of tangentially disposed steam injection ports. Superheated steam is injected into the atomizer through these ports to provide a vortical flow of the steam, which, in turn, shears slurry emerging from the slurry injection conduit. The droplets of slurry are rapidly dispersed in the dryer through the venturi where the water is vaporized from the slurry by the steam prior to deleterious heating of the coal.

  5. User's guide for West Valley feed preparation code (RECIPE)

    SciTech Connect

    Faletti, D.W.; Erb, T.A.; Harty, H.; LoPresti, C.A.

    1988-02-01

    The RECIPE code was developed by Pacific Northwest Laboratory under the West Valley Support Task of the Nuclear Waste Treatment Program. Additional chemicals must be added to the high-level wastes to produce an acceptable glass. To maintain the composition of the glass within the targeted compositional region, the chemical additions must be carefully controlled. The amounts and kinds of chemicals that will be required will vary from waste batch to waste batch because the composition and amount of waste will vary among batches, and because the composition of the additives will vary among additive batches. The RECIPE code was developed: to enable accurate computation of the amounts of additives required for a given batch of waste; and to determine whether a batch of slurry will indeed give an acceptable glass composition when mixed with the batch of waste created from the additives. In addition, RECIPE can conduct computations necessary for determining the amount and type of additives required to return an off-specification batch of feed or the melter contents to tolerance levels. This report provides the user with an overview of the glass-making process and RECIPE's role in it, and sufficient information that, when combined with the extensive documentation within the source code, the RECIPE code can be used, maintained, and modified. 3 tabs.

  6. The coal slime slurry combustion technology

    SciTech Connect

    Li, Y.; Xu, Z.

    1997-12-31

    This paper presents the coal slime slurry combustion technology in circulating fluidized bed (CFB) boilers. The technique is that the slurry-based flow from the concentrator in the coal washery plant directly feeds into the fluidized bed by pump for combustion after a simple filtration and enrichment to an approximate concentration of 50% of coal. The coal slime slurry can burn in a CFB boiler alone or jointly with coal refuse. The technique has been used in a 35 t/h (6MWe) CFB for power generation. The result shows that the combustion efficiency is over 96% and boiler thermal efficiency is over 77%. As compared with burning coal refuse alone, the thermal efficiency was improved by 3--4 percent. This technology is simple, easy to operate and reliable. It is an effective way to utilize coal slime slurry. It has a practical significance for saving coal resources and reducing environmental pollution near coal mine areas. As a clean coal technology, it will result in great social, environmental and economic benefits.

  7. Energy Efficient Glass Melting - The Next Generation Melter

    SciTech Connect

    David Rue

    2008-03-01

    The objective of this project is to demonstrate a high intensity glass melter, based on the submerged combustion melting technology. This melter will serve as the melting and homogenization section of a segmented, lower-capital cost, energy-efficient Next Generation Glass Melting System (NGMS). After this project, the melter will be ready to move toward commercial trials for some glasses needing little refining (fiberglass, etc.). For other glasses, a second project Phase or glass industry research is anticipated to develop the fining stage of the NGMS process.

  8. Flashing Slurry Releases

    SciTech Connect

    Schmitt, Bruce E.; Young, Jonathan

    2007-03-14

    The Hanford K Basin Closure Project involves the retrieval, transfer and processing of radioactive contaminated slurries containing partially corroded spent nuclear fuel from the K Basin spent fuel pools. The spent fuel is primarily metallic fuel from the operation of the Hanford reactors. The Sludge Treatment Project is being designed to treat and package this material in preparation for ultimate disposal. The processing of the contaminated slurries includes further corrosion of the remaining uncorroded uranium metal in a large heated vessel to form a more stable metal oxide for packaging and storage.

  9. IMPACT OF ELIMINATING MERCURY REMOVAL PRETREATMENT ON THE PERFORMANCE OF A HIGH LEVEL RADIOACTIVE WASTE MELTER OFFGAS SYSTEM

    SciTech Connect

    Zamecnik, J; Alexander Choi, A

    2009-03-17

    The Defense Waste Processing Facility at the Savannah River Site processes high-level radioactive waste from the processing of nuclear materials that contains dissolved and precipitated metals and radionuclides. Vitrification of this waste into borosilicate glass for ultimate disposal at a geologic repository involves chemically modifying the waste to make it compatible with the glass melter system. Pretreatment steps include removal of excess aluminum by dissolution and washing, and processing with formic and nitric acids to: (1) adjust the reduction-oxidation (redox) potential in the glass melter to reduce radionuclide volatility and improve melt rate; (2) adjust feed rheology; and (3) reduce by steam stripping the amount of mercury that must be processed in the melter. Elimination of formic acid pretreatment has been proposed to eliminate the production of hydrogen in the pretreatment systems; alternative reductants would be used to control redox. However, elimination of formic acid would result in significantly more mercury in the melter feed; the current specification is no more than 0.45 wt%, while the maximum expected prior to pretreatment is about 2.5 wt%. An engineering study has been undertaken to estimate the effects of eliminating mercury removal on the melter offgas system performance. A homogeneous gas-phase oxidation model and an aqueous phase model were developed to study the speciation of mercury in the DWPF melter offgas system. The model was calibrated against available experimental data and then applied to DWPF conditions. The gas-phase model predicted the Hg{sub 2}{sup 2-}/Hg{sup 2+} ratio accurately, but some un-oxidized Hg{sup 0} remained. The aqueous model, with the addition of less than 1 mM Cl{sub 2} showed that this remaining Hg{sup 0} would be oxidized such that the final Hg{sub 2}{sup 2+}/Hg{sup 2+} ratios matched the experimental data. The results of applying the model to DWPF show that due to excessive shortage of chloride, only 6% of

  10. Slurry F-T reactor hydrodynamics and scale-up

    SciTech Connect

    Smith, D.N.; O'Dowd, W.; Ruether, J.A.; Stiegel, G.J.; Shah, Y.T.

    1984-01-01

    The Fischer-Tropsch (F-T) synthesis of hydrocarbons by the hydrogenation of carbon monoxide over a catalyst via the indirect liquefaction route has only been demonstrated on a commercial scale in fixed-bed and entrained-bed reactors. The slurry reactor has been found to offer important advantages, such as low H/sub 2//CO feed ratios and isothermal stability on the laboratory and pilot-plant scale. Recent findings concerning slurry bubble column hydrodynamics are presented, and their relevance to slurry F-T reactor design and scale-up are discussed. The need for optimization of a slurry F-T reactor is apparent owing in large part to the nonselective formation of products on the catalyst, and the influence of hydrodynamics on the overall conversion of reactants. In this regard, the important transport resistances in the formation of products, and the influence of reactor dimensions on reactor performance are discussed. 9 refs., 14 figs., 1 tab.

  11. Slurry transport medium

    SciTech Connect

    Rosenthal, W.; Schiffman, L.

    1980-06-03

    This invention provides for an improvement in slurry transport systems, especially coal slurry lines. Instead of the usual use of fresh water resources which, in some geographic areas, are scarce for slurry transport, concentrated brine is used which is prepared from abundant salt water resources. Because of the higher density of this concentrated brine, it is a superior carrier of pulverized material. It diminishes the separation and settling tendency of slurry components during transport and particularly during shutdown. Other advantages in the use of concentrated brine include: freezing point depression which permits ease of transport during winter and at lower temperatures; dust suppression of stored coal; avoidance of spontaneous combustion of stored coal; inhibit freeze packing of dewatered pipeline coal; and diminished extent of corrosion in ferrous metal pipelines as compared to that which might occur with lower concentration brines. Important in the economy of the process is that the concentrated brine can be recycled. An inexpensive method for producing the concentrated brine is given.

  12. Slurry reactor design studies

    SciTech Connect

    Fox, J.M.; Degen, B.D.; Cady, G.; Deslate, F.D.; Summers, R.L. ); Akgerman, A. ); Smith, J.M. )

    1990-06-01

    The objective of these studies was to perform a realistic evaluation of the relative costs of tublar-fixed-bed and slurry reactors for methanol, mixed alcohols and Fischer-Tropsch syntheses under conditions where they would realistically be expected to operate. The slurry Fischer-Tropsch reactor was, therefore, operated at low H{sub 2}/CO ratio on gas directly from a Shell gasifier. The fixed-bed reactor was operated on 2.0 H{sub 2}/CO ratio gas after adjustment by shift and CO{sub 2} removal. Every attempt was made to give each reactor the benefit of its optimum design condition and correlations were developed to extend the models beyond the range of the experimental pilot plant data. For the methanol design, comparisons were made for a recycle plant with high methanol yield, this being the standard design condition. It is recognized that this is not necessarily the optimum application for the slurry reactor, which is being proposed for a once-through operation, coproducing methanol and power. Consideration is also given to the applicability of the slurry reactor to mixed alcohols, based on conditions provided by Lurgi for an Octamix{trademark} plant using their standard tubular-fixed reactor technology. 7 figs., 26 tabs.

  13. Thermal Cycling on Fatigue Failure of the Plutonium Vitrification Melter

    SciTech Connect

    Jordan, Jeffrey; Gorczyca, Jennifer

    2009-02-11

    One method for disposition of excess plutonium is vitrification into cylindrical wasteforms. Due to the hazards of working with plutonium, the vitrification process must be carried out remotely in a shielded environment. Thus, the equipment must be easily maintained. With their simple design, induction melters satisfy this criterion, making them ideal candidates for plutonium vitrification. However, due to repeated heating and cooling cycles and differences in coefficients of thermal expansion of contacting materials fatigue failure of the induction melter is of concern. Due to the cost of the melter, the number of cycles to failure is critical. This paper presents a method for determining the cycles to failure for an induction melter by using the results from thermal and structural analyses as input to a fatigue failure model.

  14. 2. VIEW OF THE MICROWAVE MELTER DEVELOPED BY THE RESEARCH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. VIEW OF THE MICROWAVE MELTER DEVELOPED BY THE RESEARCH AND DEVELOPMENT GROUP LOCATED IN BUILDING 701. THE MICROWAVE MELTER TRANSFORMED WASTE INTO A VITREOUS GLASS-LIKE SUBSTANCE, IMMOBILIZING THE WASTE, SO THAT IT COULD BE SHIPPED OFF SITE FOR DISPOSAL. (1/31/91) - Rocky Flats Plant, Design Laboratory, Northwest quadrant of Plant, between buildings 776-777 & 771, Golden, Jefferson County, CO

  15. High-Level Waste Melter Review

    SciTech Connect

    Ahearne, J.; Gentilucci, J.; Pye, L. D.; Weber, T.; Woolley, F.; Machara, N. P.; Gerdes, K.; Cooley, C.

    2002-02-26

    The U.S. Department of Energy (DOE) is faced with a massive cleanup task in resolving the legacy of environmental problems from years of manufacturing nuclear weapons. One of the major activities within this task is the treatment and disposal of the extremely large amount of high-level radioactive (HLW) waste stored at the Hanford Site in Richland, Washington. The current planning for the method of choice for accomplishing this task is to vitrify (glassify) this waste for disposal in a geologic repository. This paper describes the results of the DOE-chartered independent review of alternatives for solidification of Hanford HLW that could achieve major cost reductions with reasonable long-term risks, including recommendations on a path forward for advanced melter and waste form material research and development. The potential for improved cost performance was considered to depend largely on increased waste loading (fewer high-level waste canisters for disposal), higher throughput, or decreased vitrification facility size.

  16. High-Level Waste Melter Study Report

    SciTech Connect

    Perez, Joseph M.; Bickford, Dennis F.; Day, Delbert E.; Kim, Dong-Sang; Lambert, Steven L.; Marra, Sharon L.; Peeler, David K.; Strachan, Denis M.; Triplett, Mark B.; Vienna, John D.; Wittman, Richard S.

    2001-07-13

    At the Hanford Site in Richland, Washington, the path to site cleanup involves vitrification of the majority of the wastes that currently reside in large underground tanks. A Joule-heated glass melter is the equipment of choice for vitrifying the high-level fraction of these wastes. Even though this technology has general national and international acceptance, opportunities may exist to improve or change the technology to reduce the enormous cost of accomplishing the mission of site cleanup. Consequently, the U.S. Department of Energy requested the staff of the Tanks Focus Area to review immobilization technologies, waste forms, and modifications to requirements for solidification of the high-level waste fraction at Hanford to determine what aspects could affect cost reductions with reasonable long-term risk. The results of this study are summarized in this report.

  17. NEXT GENERATION MELTER OPTIONEERING STUDY - INTERIM REPORT

    SciTech Connect

    GRAY MF; CALMUS RB; RAMSEY G; LOMAX J; ALLEN H

    2010-10-19

    The next generation melter (NOM) development program includes a down selection process to aid in determining the recommended vitrification technology to implement into the WTP at the first melter change-out which is scheduled for 2025. This optioneering study presents a structured value engineering process to establish and assess evaluation criteria that will be incorporated into the down selection process. This process establishes an evaluation framework that will be used progressively throughout the NGM program, and as such this interim report will be updated on a regular basis. The workshop objectives were achieved. In particular: (1) Consensus was reached with stakeholders and technology providers represented at the workshop regarding the need for a decision making process and the application of the D{sub 2}0 process to NGM option evaluation. (2) A framework was established for applying the decision making process to technology development and evaluation between 2010 and 2013. (3) The criteria for the initial evaluation in 2011 were refined and agreed with stakeholders and technology providers. (4) The technology providers have the guidance required to produce data/information to support the next phase of the evaluation process. In some cases it may be necessary to reflect the data/information requirements and overall approach to the evaluation of technology options against specific criteria within updated Statements of Work for 2010-2011. Access to the WTP engineering data has been identified as being very important for option development and evaluation due to the interface issues for the NGM and surrounding plant. WRPS efforts are ongoing to establish precisely data that is required and how to resolve this Issue. It is intended to apply a similarly structured decision making process to the development and evaluation of LAW NGM options.

  18. Statistical process control applied to the liquid-fed ceramic melter process

    SciTech Connect

    Pulsipher, B.A.; Kuhn, W.L.

    1987-09-01

    In this report, an application of control charts to the apparent feed composition of a Liquid-Fed Ceramic Melter (LFCM) is demonstrated by using results from a simulation of the LFCM system. Usual applications of control charts require the assumption of uncorrelated observations over time. This assumption is violated in the LFCM system because of the heels left in tanks from previous batches. Methods for dealing with this problem have been developed to create control charts for individual batches sent to the feed preparation tank (FPT). These control charts are capable of detecting changes in the process average as well as changes in the process variation. All numbers reported in this document were derived from a simulated demonstration of a plausible LFCM system. In practice, site-specific data must be used as input to a simulation tailored to that site. These data directly affect all variance estimates used to develop control charts. 64 refs., 3 figs., 2 tabs.

  19. Assessment of the impact of the next generation solvent on DWPF melter off-gas flammability

    SciTech Connect

    Daniel, W. E.

    2013-02-13

    An assessment has been made to evaluate the impact on the DWPF melter off-gas flammability of replacing the current solvent used in the Modular Caustic-Side Solvent Extraction Process Unit (MCU) process with the Next Generation Solvent (NGS-MCU) and blended solvent. The results of this study showed that the concentrations of nonvolatile carbon and hydrogen of the current solvent in the Slurry Mix Evaporator (SME) product would both be about 29% higher than their counterparts of the NGS-MCU and blended solvent in the absence of guanidine partitioning. When 6 ppm of guanidine (TiDG) was added to the effluent transfer to DWPF to simulate partitioning for the NGS-MCU and blended solvent cases and the concentration of Isopar{reg_sign} L in the effluent transfer was controlled below 87 ppm, the concentrations of nonvolatile carbon and hydrogen of the NGS-MCU and blended solvent were still about 12% and 4% lower, respectively, than those of the current solvent. It is, therefore, concluded that as long as the volume of MCU effluent transfer to DWPF is limited to 15,000 gallons per Sludge Receipt and Adjustment Tank (SRAT)/SME cycle and the concentration of Isopar{reg_sign} L in the effluent transfer is controlled below 87 ppm, using the current solvent assumption of 105 ppm Isopar{reg_sign} L or 150 ppm solvent in lieu of NGS-MCU or blended solvent in the DWPF melter off-gas flammability assessment is conservative for up to an additional 6 ppm of TiDG in the effluent due to guanidine partitioning. This report documents the calculations performed to reach this conclusion.

  20. U.S. Bureau of Mines, phase I Hanford low-level waste melter tests: Melter offgas report

    SciTech Connect

    Eaton, W.C.

    1995-10-27

    A multiphase program was initiated in 1994 to test commercially available melter technologies for the vitrification of the low-level waste (LLW) stream from defense wastes stored in underground tanks at the Hanford Site in southeastern Washington State. Phase 1 of the melter demonstration tests using simulated LLW was completed during fiscal year 1995. This document is the melter offgas report on testing performed by the U.S. Department of the Interior, Bureau of Mines, Albany Research Center in Albany, Oregon. The Bureau of Mines (one of the seven vendors selected) was chosen to demonstrate carbon electrode melter technology (also called carbon arc or electric arc) under WHC subcontract number MMI-SVV-384216. The document contains the complete offgas report for the first 24-hour melter test (WHC-1) as prepared by Entropy Inc. A summary of this report is also contained in the``U.S. Bureau of Mines, Phase 1 Hanford Low-Level Waste Melter Tests: Final Report`` (WHC-SD-WM-VI-030).

  1. CHARACTERIZATION OF DWPF MELTER OFF-GAS QUENCHER SAMPLE

    SciTech Connect

    Newell, J.

    2011-11-14

    The Savannah River National Laboratory (SRNL) recently received a deposit sample from the Melter Primary Off Gas System (POG) of the Defense Waste Processing Facility (DWPF). This sample was composed of material that had been collected while the quencher was in operation January 27, 2011 through March 31, 2011. DWPF requested, through a technical assistance request, characterization of the melter off-gas deposits by x-ray diffraction (XRD), scanning electron microscopy (SEM), and chemical analysis. The purpose of the Melter Off-Gas System is to reduce the amount of radioactive particles and mercury in the gases vented to the atmosphere. Gases emitted from the melter pass through the primary film cooler, quencher, Off-Gas Condensate Tank (OGCT), Steam Atomized Scrubbers (SAS), a condenser, a high efficiency mist eliminator, and a high efficiency particulate air filter, before being vented to the Process Vessel Vent System. The film coolers cool the gases leaving the melter vapor space from {approx}750 C to {approx}375 C, by introducing air and steam to the flow. In the next step, the quencher cools the gas to about 60 C by bringing the condensate from the OGCT in contact with the effluent (Figure 1). Most of the steam in the effluent is then condensed and the melter vapor space pressure is reduced. The purpose of the OGCT is to collect and store the condensate formed during the melter operation. Condensate from the OGCT is circulated to the SAS and atomized with steam. This atomized condensate is mixed with the off-gas to wet and join the particulate which is then removed in the cyclone. The next stage incorporates a chilled water condenser which separates the vapors and elemental mercury from the off-gas steam. Primary off-gas deposit samples from the DWPF melter have previously been analyzed. In 2003, samples from just past the film cooler, from the inlet of the quencher and inside the quencher were analyzed at SRNL. It was determined that the samples were a

  2. Design, maintenance extend FGD system slurry valve life

    SciTech Connect

    LeMay, B.; Willyard, B.; Polasek, S.; Clarkson, C.W.

    1995-08-01

    This article describes how power plants in Florida, Oklahoma and Texas adopted improved maintenance techniques and sought better design criteria to gain greater slurry valve reliability. Slurry valves, a vital part of a flue gas desulfurization (FGD) system, are critical to a power plant`s ability to meet or exceed acid rain emission requirements. The performance and reliability of these valves can significantly affect unit operation and load capacity. For example, slurry valves installed on the suction and discharge ends of scrubber tower pumps are a main point of isolation. When these valves malfunction, the scrubber tower must be shut down. Problems with valves that control the feed system and reaction tank alter slurry pH and density, and also affect unit load. In addition, a single valve that serves dual-pumping systems from the slurry storage tank to the reaction tank can cause a system outage. Because of their key role in system operation, specific maintenance approaches were developed at several power plants to improve slurry valve reliability and run times.

  3. System and method for slurry handling

    SciTech Connect

    Steele, Raymond Douglas; Oppenheim, Judith Pauline

    2015-12-29

    A system includes a slurry depressurizing system that includes a liquid expansion system configured to continuously receive a slurry at a first pressure and continuously discharge the slurry at a second pressure. For example, the slurry depressurizing system may include an expansion turbine to expand the slurry from the first pressure to the second pressure.

  4. Integrated DWPF Melter System (IDMS) campaign report: Hanford Waste Vitrification Plan (HWVP) process demonstration

    SciTech Connect

    Hutson, N.D.

    1992-08-10

    Vitrification facilities are being developed worldwide to convert high-level nuclear waste to a durable glass form for permanent disposal. Facilities in the United States include the Department of Energy`s Defense Waste Processing Facility (DWPF) at the Savannah River Site, the Hanford Waste Vitrification Plant (HWVP) at the Hanford Site and the West Valley Demonstration Project (WVDP) at West Valley, NY. At each of these sites, highly radioactive defense waste will be vitrified to a stable borosilicate glass. The DWPF and WVDP are near physical completion while the HWVP is in the design phase. The Integrated DWPF Melter System (IDMS) is a vitrification test facility at the Savannah River Technology Center (SRTC). It was designed and constructed to provide an engineering-scale representation of the DWPF melter and its associated feed preparation and off-gas treatment systems. Because of the similarities of the DWPF and HWVP processes, the IDMS facility has also been used to characterize the processing behavior of a reference NCAW simulant. The demonstration was undertaken specifically to determine material balances, to characterize the evolution of offgas products (especially hydrogen), to determine the effects of noble metals, and to obtain general HWVP design data. The campaign was conducted from November, 1991 to February, 1992.

  5. Characterization of Ceramic Material Produced From a Cold Crucible Induction Melter Test

    SciTech Connect

    Amoroso, J.; Marra, J.

    2015-04-30

    This report summarizes the results from characterization of samples from a melt processed surrogate ceramic waste form. Completed in October of 2014, the first scaled proof of principle cold crucible induction melter (CCIM) test was conducted to process a Fe-hollandite-rich titanate ceramic for treatment of high level nuclear waste. X-ray diffraction, electron microscopy, inductively coupled plasma-atomic emission spectroscopy (and inductively coupled plasma-mass spectroscopy for Cs), and product consistency tests were used to characterize the CCIM material produced. Core samples at various radial locations from the center of the CCIM were taken. These samples were also sectioned and analyzed vertically. Together, the various samples were intended to provide an indication of the homogeneity throughout the CCIM with respect to phase assemblage, chemical composition, and chemical durability. Characterization analyses confirmed that a crystalline ceramic with desirable phase assemblage was produced from a melt using a CCIM. Hollandite and zirconolite were identified in addition to possible highly-substituted pyrochlore and perovskite. Minor phases rich in Fe, Al, or Cs were also identified. Remarkably only minor differences were observed vertically or radially in the CCIM material with respect to chemical composition, phase assemblage, and durability. This recent CCIM test and the resulting characterization in conjunction with demonstrated compositional improvements support continuation of CCIM testing with an improved feed composition and improved melter system.

  6. Slurry burner for mixture of carbonaceous material and water

    DOEpatents

    Nodd, Dennis G.; Walker, Richard J.

    1987-01-01

    A carbonaceous material-water slurry burner includes a high pressure tip-emulsion atomizer for directing a carbonaceous material-water slurry into a combustion chamber for burning therein without requiring a support fuel or oxygen enrichment of the combustion air. Introduction of the carbonaceous material-water slurry under pressure forces it through a fixed atomizer wherein the slurry is reduced to small droplets by mixing with an atomizing air flow and directed into the combustion chamber. The atomizer includes a swirler located immediately adjacent to where the fuel slurry is introduced into the combustion chamber and which has a single center channel through which the carbonaceous material-water slurry flows into a plurality of diverging channels continuous with the center channel from which the slurry exits the swirler immediately adjacent to an aperture in the combustion chamber. The swirler includes a plurality of slots around its periphery extending the length thereof through which the atomizing air flows and by means of which the atomizing air is deflected so as to exert a maximum shear force upon the carbonaceous material-water slurry as it exits the swirler and enters the combustion chamber. A circulating coolant system or boiler feed water is provided around the periphery of the burner along the length thereof to regulate burner operating temperature, eliminate atomizer plugging, and inhibit the generation of sparklers, thus increasing combustion efficiency. A secondary air source directs heated air into the combustion chamber to promote recirculation of the hot combustion gases within the combustion chamber.

  7. DWPF Frit Slurry Mixing Tests

    SciTech Connect

    Stone, M.E.

    2001-10-02

    The potential for gel formation in Defense Waste Processing Facility (DWPF) frit slurries was studied to determine the impact of a switch to Frit 320 from Frit 200 and the impact of removal of formic acid from the slurry. Frit 131 was also studied for comparison purposes. Switching to Frit 320 and removal of formic acid from the frit slurry did not result in gelling during these tests. However, the leach rate of Frit 320 was similar to Frit 131 and the possibility that gelling could occur with this frit in frit slurries without formic acid cannot be ruled out.

  8. Graphite electrode arc melter demonstration Phase 2 test results

    SciTech Connect

    Soelberg, N.R.; Chambers, A.G.; Anderson, G.L.; O`Connor, W.K.; Oden, L.L.; Turner, P.C.

    1996-06-01

    Several U.S. Department of Energy organizations and the U.S. Bureau of Mines have been collaboratively conducting mixed waste treatment process demonstration testing on the near full-scale graphite electrode submerged arc melter system at the Bureau`s Albany (Oregon) Research Center. An initial test series successfully demonstrated arc melter capability for treating surrogate incinerator ash of buried mixed wastes with soil. The conceptual treatment process for that test series assumed that buried waste would be retrieved and incinerated, and that the incinerator ash would be vitrified in an arc melter. This report presents results from a recently completed second series of tests, undertaken to determine the ability of the arc melter system to stably process a wide range of {open_quotes}as-received{close_quotes} heterogeneous solid mixed wastes containing high levels of organics, representative of the wastes buried and stored at the Idaho National Engineering Laboratory (INEL). The Phase 2 demonstration test results indicate that an arc melter system is capable of directly processing these wastes and could enable elimination of an up-front incineration step in the conceptual treatment process.

  9. Evaluation of HWVP feed preparation chemistry for an NCAW simulant -- Fiscal year 1993: Effect of noble metals concentration on offgas generation and ammonia formation

    SciTech Connect

    Patello, G.K.; Wiemers, K.D.; Bell, R.D.; Smith, H.D.; Williford, R.E.; Clemmer, R.G.

    1995-03-01

    The High-Level Waste Vitrification Program is developing technology for the Department of Energy to immobilize high-level and transuranic wastes as glass for permanent disposal. Pacific Northwest Laboratory (PNL) is conducting laboratory-scale melter feed preparation studies using a HWVP simulated waste slurry, Neutralized Current Acid Waste (NCAW). A FY 1993 laboratory-scale study focused on the effects of noble metals (Pd, Rh, and Ru) on feed preparation offgas generation and NH{sub 3} production. The noble metals catalyze H{sub 2} and NH{sub 3} production, which leads to safety concerns. The information gained from this study is intended to be used for technology development in pilot scale testing and design of the Hanford High-Level Waste Vitrification Facility. Six laboratory-scale feed preparation tests were performed as part of the FY 1993 testing activities using nonradioactive NCAW simulant. Tests were performed with 10%, 25%, 50% of nominal noble metals content. Also tested were 25% of the nominal Rh and a repeat of 25% nominal noble metals. The results of the test activities are described. 6 refs., 28 figs., 12 tabs.

  10. Arc melter demonstration baseline test results

    SciTech Connect

    Soelberg, N.R.; Chambers, A.G.; Anderson, G.L.; Oden, L.L.; O`Connor, W.K.; Turner, P.C.

    1994-07-01

    This report describes the test results and evaluation for the Phase 1 (baseline) arc melter vitrification test series conducted for the Buried Waste Integrated Demonstration program (BWID). Phase 1 tests were conducted on surrogate mixtures of as-incinerated wastes and soil. Some buried wastes, soils, and stored wastes at the INEL and other DOE sites, are contaminated with transuranic (TRU) radionuclides and hazardous organics and metals. The high temperature environment in an electric arc furnace may be used to process these wastes to produce materials suitable for final disposal. An electric arc furnace system can treat heterogeneous wastes and contaminated soils by (a) dissolving and retaining TRU elements and selected toxic metals as oxides in the slag phase, (b) destroying organic materials by dissociation, pyrolyzation, and combustion, and (c) capturing separated volatilized metals in the offgas system for further treatment. Structural metals in the waste may be melted and tapped separately for recycle or disposal, or these metals may be oxidized and dissolved into the slag. The molten slag, after cooling, will provide a glass/ceramic final waste form that is homogeneous, highly nonleachable, and extremely durable. These features make this waste form suitable for immobilization of TRU radionuclides and toxic metals for geologic timeframes. Further, the volume of contaminated wastes and soils will be substantially reduced in the process.

  11. Literature review: Assessment of DWPF melter and melter off-gas system lifetime

    SciTech Connect

    Reigel, M. M.

    2015-07-30

    A glass melter for use in processing radioactive waste is a challenging environment for the materials of construction (MOC) resulting from a combination of high temperatures, chemical attack, and erosion/corrosion; therefore, highly engineered materials must be selected for this application. The focus of this report is to review the testing and evaluations used in the selection of the Defense Waste Processing Facility (DWPF), glass contact MOC specifically the Monofrax® K-3 refractory and Inconel® 690 alloy. The degradation or corrosion mechanisms of these materials during pilot scale testing and in-service operation were analyzed over a range of oxidizing and reducing flowsheets; however, DWPF has primarily processed a reducing flowsheet (i.e., Fe2+/ΣFe of 0.09 to 0.33) since the start of radioactive operations. This report also discusses the materials selection for the DWPF off-gas system and the corrosion evaluation of these materials during pilot scale testing and non-radioactive operations of DWPF Melter #1. Inspection of the off-gas components has not been performed during radioactive operations with the exception of maintenance because of plugging.

  12. Literature review: Assessment of DWPF melter and melter off-gas system lifetime

    SciTech Connect

    Reigel, M.

    2015-07-30

    A glass melter for use in processing radioactive waste is a challenging environment for the materials of construction (MOC) resulting from a combination of high temperatures, chemical attack, and erosion/corrosion; therefore, highly engineered materials must be selected for this application. The focus of this report is to review the testing and evaluations used in the selection of the Defense Waste Processing Facility (DWPF), glass contact MOC specifically the Monofrax® K-3 refractory and Inconel® 690 alloy. The degradation or corrosion mechanisms of these materials during pilot scale testing and in-service operation were analyzed over a range of oxidizing and reducing flowsheets; however, DWPF has primarily processed a reducing flowsheet (i.e., Fe2+/ΣFe of 0.09 to 0.33) since the start of radioactive operations. This report also discusses the materials selection for the DWPF off-gas system and the corrosion evaluation of these materials during pilot scale testing and non-radioactive operations of DWPF Melter #1. Inspection of the off-gas components has not been performed during radioactive operations with the exception of maintenance because of plugging.

  13. Impact Of Melter Internal Design On Off-Gas Flammability

    SciTech Connect

    Choi, A. S.; Lee, S. Y.

    2012-05-30

    The purpose of this study was to: (1) identify the more dominant design parameters that can serve as the quantitative measure of how prototypic a given melter is, (2) run the existing DWPF models to simulate the data collected using both DWPF and non-DWPF melter configurations, (3) confirm the validity of the selected design parameters by determining if the agreement between the model predictions and data is reasonably good in light of the design and operating conditions employed in each data set, and (4) run Computational Fluid Dynamics (CFD) simulations to gain new insights into how fluid mixing is affected by the configuration of melter internals and to further apply the new insights to explaining, for example, why the agreement is not good.

  14. Gaseous and particulate emissions from a DC arc melter.

    PubMed

    Overcamp, Thomas J; Speer, Matthew P; Griner, Stewart J; Cash, Douglas M

    2003-01-01

    Tests treating soils contaminated with metal compounds and radionuclide surrogates were conducted in a DC arc melter. The soil melted, and glassy or ceramic waste forms with a separate metal phase were produced. Tests were run in the melter plenum with either air or N2 purge gases. In addition to nitrogen, the primary emissions of gases were CO2, CO, oxygen, methane, and oxides of nitrogen (NO(x)). Although the gas flow through the melter was low, the particulate concentrations ranged from 32 to 145 g/m3. Cerium, a nonradioactive surrogate for plutonium and uranium, was not enriched in the particulate matter (PM). The PM was enriched in cesium and highly enriched in lead. PMID:12568249

  15. Melter performance during surrogate vitrification campaigns at the DOE/Industrial Center for Vitrification Research at Clemson University

    SciTech Connect

    Marra, J.C.; Overcamp, T.J.

    1995-10-05

    This report summarizes the results from seven melter campaigns performed at the DOE/Industrial Center for Vitrification Research at Clemson University. A brief description of the EnVitco EV-16 Joule heated glass melter and the Stir-Melter WV-0.25 stirred melter are included for reference. The report discusses each waste stream examined, glass formulations developed and utilized, specifics relating to melter operation, and a synopsis of the results from the campaigns. A `lessons learned` section is included for each melter to emphasize repeated processing problems and identify parameters which are considered extremely important to successful melter operation

  16. INEZ, KENTUCKY COAL SLURRY SPILL

    EPA Science Inventory

    On October 11th, 2000, a breach of a coal slurry impoundment released approximately 210 million gallons of coal slurry ( a mixture of fine coal particles, silt, clay, sand and water) into the Big Andy Branch, Wolf Creek, and Coldwater Fork. Approximately 75 river miles were affec...

  17. Influence of Pig Slurry on Microbial and Biochemical Characteristics of Soil in Albacete Region, SE Spain

    NASA Astrophysics Data System (ADS)

    Halil Yanardaǧ, Ibrahim

    2013-04-01

    Soil quality is very important in terms of agricultural sustainability, ecosystem and terrestrial carbon (C) cycle. In turn, soil microbial and biochemical characteristics are indicative of nutrient cycling and soil organic matter dynamics. We investigated the effects of the pig slurries (raw pig slurry (RPS) and treated pig slurry (TPS) from liquid and solid feeding diets) on microbial and biochemical characteristics of soil under barley cropping system. Application doses of slurries are identified with legal doses of Castilla La Mancha Region, which is 210 kg N ha-1 year-1. Microbial biomass C, soluble C, black C and three soil enzymes (β-Glucosidase, β-galactosidase and Arylesterase enzymes) are studied to determine effect slurry on soil biochemical characteristics, which are very important in terms of C cycle in soil. Black carbon content and β-Glucosidase enzyme activities are increased with all pig slurry applications from liquid and traditional feeding diet, as well as microbial biomass and organic carbon content and β-galactosidase enzyme activities are increased with slurry from liquid feeding diet doses. However, pig slurry application from liquid feeding diet doses have increased yield, quality, length and total biomass content of barley. Bioavailable metal contents are increased with all slurry application and with using high doses of slurry can be caused soil pollution. Pig slurries from liquid feeding diet had positive impacts on microbial and biochemical characteristics in terms of soil quality in comparison to the different feeding diets. PS addition to soil had a very significant stimulating effect on the enzyme activities, microbial biomass, soluble and black C compared with different kind of PS and control plots on Mediterranean soil in barley monoculture. This effect may originate from the organic C, N, P and S compounds added with PS. The highest enzyme activity and microbial biomass were observed on the soil samples from the RPS treatment

  18. Earth melter with rubble walls and method of use

    DOEpatents

    Chapman, Chris C.

    1998-01-01

    The present invention is an improvement to the earth melter described and claimed in U.S. Pat. No. 5,443,618. The improvement is the use of rubble for retaining walls. More specifically, the retaining walls rest on ground level and extend above ground level piling rubble around a melt zone. A portion of the melter may be below grade wherein sidewalls are formed by the relatively undisturbed native soil or rock, and the rubble may be used as a backfill liner for the below grade sidewalls.

  19. DM100 AND DM1200 MELTER TESTING WITH HIGH WASTE LOADING GLASS FORMULATIONS FOR HANFORD HIGH-ALUMINUM HLW STREAMS

    SciTech Connect

    KRUGER AA; MATLACK KS; KOT WK; PEGG IL; JOSEPH I

    2009-12-30

    This Test Plan describes work to support the development and testing of high waste loading glass formulations that achieve high glass melting rates for Hanford high aluminum high level waste (HLW). In particular, the present testing is designed to evaluate the effect of using low activity waste (LAW) waste streams as a source of sodium in place ofchemical additives, sugar or cellulose as a reductant, boehmite as an aluminum source, and further enhancements to waste processing rate while meeting all processing and product quality requirements. The work will include preparation and characterization of crucible melts in support of subsequent DuraMelter 100 (DM 100) tests designed to examine the effects of enhanced glass formulations, glass processing temperature, incorporation of the LAW waste stream as a sodium source, type of organic reductant, and feed solids content on waste processing rate and product quality. Also included is a confirmatory test on the HLW Pilot Melter (DM1200) with a composition selected from those tested on the DM100. This work builds on previous work performed at the Vitreous State Laboratory (VSL) for Department of Energy's (DOE's) Office of River Protection (ORP) to increase waste loading and processing rates for high-iron HLW waste streams as well as previous tests conducted for ORP on the same waste composition. This Test Plan is prepared in response to an ORP-supplied statement of work. It is currently estimated that the number of HLW canisters to be produced in the Hanford Tank Waste Treatment and Immobilization Plant (WTP) is about 12,500. This estimate is based upon the inventory ofthe tank wastes, the anticipated performance of the sludge treatment processes, and current understanding of the capability of the borosilicate glass waste form. The WTP HLW melter design, unlike earlier DOE melter designs, incorporates an active glass bubbler system. The bubblers create active glass pool convection and thereby improve heat transfer and

  20. Rheometry of natural sediment slurries

    USGS Publications Warehouse

    Major, Jon J.; ,

    1993-01-01

    Recent experimental analyses of natural sediment slurries yield diverse results yet exhibit broad commonality of rheological responses under a range of conditions and shear rates. Results show that the relation between shear stress and shear rate is primarily nonlinear, that the relation can display marked hysteresis, that minimum shear stress can occur following yield, that physical properties of slurries are extremely sensitive to sediment concentration, and the concept of slurry yield strength is still debated. New rheometric analyses have probed viscoelastic behavior of sediment slurries. Results show that slurries composed of particles ??? 125 ?? m exhibit viscoelastic responses, and that shear stresses are relaxed over a range of time scales rather than by a single response time.

  1. DEHYDRATION OF DEUTERIUM OXIDE SLURRIES

    DOEpatents

    Hiskey, C.F.

    1959-03-10

    A method is presented for recovering heavy water from uranium oxide-- heavy water slurries. The method consists in saturating such slurries with a potassium nitrate-sodium nitrate salt mixture and then allowing the self-heat of the slurry to raise its temperature to a point slightly in excess of 100 deg C, thus effecting complete evaporation of the free heavy water from the slurry. The temperature of the slurry is then allowed to reach 300 to 900 deg C causing fusion of the salt mixture and expulsion of the water of hydration. The uranium may be recovered from the fused salt mixture by treatment with water to leach the soluble salts away from the uranium-containing residue.

  2. DATA SUMMARY REPORT SMALL SCALE MELTER TESTING OF HLW ALGORITHM GLASSES MATRIX1 TESTS VSL-07S1220-1 REV 0 7/25/07

    SciTech Connect

    KRUGER AA; MATLACK KS; PEGG IL

    2011-12-29

    Eight tests using different HLW feeds were conducted on the DM100-BL to determine the effect of variations in glass properties and feed composition on processing rates and melter conditions (off-gas characteristics, glass processing, foaming, cold cap, etc.) at constant bubbling rate. In over seven hundred hours of testing, the property extremes of glass viscosity, electrical conductivity, and T{sub 1%}, as well as minimum and maximum concentrations of several major and minor glass components were evaluated using glass compositions that have been tested previously at the crucible scale. Other parameters evaluated with respect to glass processing properties were +/-15% batching errors in the addition of glass forming chemicals (GFCs) to the feed, and variation in the sources of boron and sodium used in the GFCs. Tests evaluating batching errors and GFC source employed variations on the HLW98-86 formulation (a glass composition formulated for HLW C-106/AY-102 waste and processed in several previous melter tests) in order to best isolate the effect of each test variable. These tests are outlined in a Test Plan that was prepared in response to the Test Specification for this work. The present report provides summary level data for all of the tests in the first test matrix (Matrix 1) in the Test Plan. Summary results from the remaining tests, investigating minimum and maximum concentrations of major and minor glass components employing variations on the HLW98-86 formulation and glasses generated by the HLW glass formulation algorithm, will be reported separately after those tests are completed. The test data summarized herein include glass production rates, the type and amount of feed used, a variety of measured melter parameters including temperatures and electrode power, feed sample analysis, measured glass properties, and gaseous emissions rates. More detailed information and analysis from the melter tests with complete emission chemistry, glass durability, and

  3. Development of coal-feeding systems at the Morgantown Energy Research Center

    NASA Technical Reports Server (NTRS)

    Hobday, J. M.

    1977-01-01

    Systems for feeding crushed and pulverized coal into coal conversion reactor vessels are described. Pneumatic methods for feeding pulverized coal, slurry feeders, and coal pumps, methods for steam pickup, and a method for drying a water-coal slurry in a steam fluidized bed subsequent to feeding the coal into a reactor vessel are included.

  4. On The Impact of Borescope Camera Air Purge on DWPF Melter Off-Gas Flammability

    SciTech Connect

    CHOI, ALEXANDER

    2004-07-22

    DWPF Engineering personnel requested that a new minimum backup film cooler air flow rate, which will meet the off-gas safety basis limits for both normal and seismic sludge-only operations, be calculated when the air purge to the borescope cameras is isolated from the melter. Specifically, it was requested that the latest calculations which were used to set the off-gas flammability safety bases for the sludge batch 2 and 3 feeds be revised, while maintaining all other process variables affecting off-gas flammability such as total organic carbon (TOC), feed rate, melter air purges, and vapor space temperature at their current respective maximum or minimum limits. Before attempting to calculate the new minimum backup film cooler air flow, some of the key elements of the combustion model were reviewed, and it was determined that the current minimum backup film cooler air flow of 233 lb/hr is adequate to satisfy the off-gas flammability safety bases for both normal and seismic operations i n the absence of any borescope camera air purge. It is, therefore, concluded that there is no need to revise the reference E-7 calculations. This conclusion is in essence based on the fact that the current minimum backup film cooler air flow was set to satisfy the minimum combustion air requirement under the worst-case operating scenario involving a design basis earthquake during which all the air purges not only to the borescope cameras but to the seal pot are presumed to be lost due to pipe ruptures. The minimum combustion air purge is currently set at 150 per cent of the stoichiometric air flow required to combust 3 times the normal flow of flammable gases. The DWPF control strategy has been that 100 per cent of the required minimum combustion air is to be provided by the controlled air purge through the backup film cooler alone.

  5. GLASS-CERAMICS IN A COLD-CRUCIBLE MELTER : THE OPTIMUM COMBINATION FOR GREATER WASTE PROCESSING EFFICIENCY

    SciTech Connect

    DAY, R.A.; FERENCZY, J.; DRABAREK, E.; ADVOCAT, T.; FILLET, C.; LACOMBE, J.; LADIRAT, C.; VEYER, C.; QUANG, R. DO; THOMASSON, J.

    2003-02-27

    Improving the efficiency of nuclear waste immobilization is constantly desired by all nuclear waste management programs world-wide. For high-level and other waste to be vitrified in traditional ceramic Joule-heated melters operated at temperatures up to 1150 C, process flexibilities including waste loadings are often restricted by this temperature limit as well as the need to consider wasteform corrosion of refractory linings and electrodes. New melter technologies, such as the cold-crucible melter (CCM), enable processing up to significantly higher temperatures free of many of the limitations of conventional melters. Higher processing temperatures open up the way for wider composition and processing envelopes to be considered for the vitrification process, including the possibility for higher waste loadings. In many instances the presence of crystals in the final cooled wasteform is not considered desirable within presently existing glass specifications. For some feed compositions in creased waste loadings can lead to the formation of large amounts of crystals, and thus to a significant departure from the ''glass'' state. Nevertheless it is recognized that, in general, increasing the acceptable volume fractions of crystals in the glass offers the best opportunity to increase waste loading, all other factors being equal. In addition, the deliberate promotion of specific crystalline phases by design may enhance the quality of the wasteform, for example by partitioning a long-lived radionuclide into a very stable crystalline phase, or by depleting the glass in detrimental elements. In order to explore the potential improvements by harnessing the higher achievable processing temperatures and immunity to refractory corrosion available with the cold-crucible melter, and after promising indications for synroc-based matrices, it was decided to investigate the feasibility of designing and producing via melting new high temperature ''glass-ceramic'' wasteforms for high

  6. FINAL REPORT TESTS ON THE DURAMELTER 1200 HLW PILOT MELTER SYSTEM USING AZ-101 HLW SIMULANTS VSL-02R0100-2 REV 1 2/17/03

    SciTech Connect

    KRUGER AA; MATLACK KS; KOT WK; BARDAKCI T; GONG W; D'ANGELO NA; SCHATZ TR; PEGG IL

    2011-12-29

    This document provides the final report on data and results obtained from a series of nine tests performed on the one-third scale DuraMelter{trademark} 1200 (DM1200) HLW Pilot Melter system that has been installed at VSL with an integrated prototypical off-gas treatment system. That system has replaced the DM1000 system that was used for HLW throughput testing during Part B1 [1]. Both melters have similar melt surface areas (1.2 m{sup 2}) but the DM1200 is prototypical of the present RPP-WTP HLW melter design whereas the DM1000 was not. These tests were performed under a corresponding RPP-WTP Test Specification and associated Test Plans. The nine tests reported here were preceded by an initial series of short-duration tests conducted to support the start-up and commissioning of this system. This report is a followup to the previously issued Preliminary Data Summary Reports. The DM1200 system was deployed for testing and confirmation of basic design, operability, flow sheet, and process control assumptions as well as for support of waste form qualification and permitting. These tests include data on processing rates, off-gas treatment system performance, recycle stream compositions, as well as process operability and reliability. Consequently, this system is a key component of the overall HLW vitrification development strategy. The primary objective of the present series of tests was to determine the effects of a variety of parameters on the glass production rate in comparison to the RPP-WTP HL W design basis of 400 kg/m{sup 2}/d. Previous testing on the DMIOOO system [1] concluded that achievement of that rate with simulants of projected WTP melter feeds (AZ-101 and C-106/AY-102) was unlikely without the use of bubblers. As part of those tests, the same feed that was used during the cold-commissioning of the West Valley Demonstration Project (WVDP) HLW vitrification system was run on the DM1000 system. The DM1000 tests reproduced the rates that were obtained at the

  7. Glass melter assembly for the Hanford Waste Vitrification Plant

    SciTech Connect

    Chen, A.E.; Russell, A.; Shah, K.R.; Kalia, J.

    1993-01-01

    The Hanford Waste Vitrification Plant (HWVP) is designed to solidify high level radioactive waste by converting it into stable borosilicate after mixing with glass frit and water. The heart of this conversion process takes place in the glass melter. The life span of the existing melter is limited by the possible premature failure of the heater assembly, which is not remotely replaceable, in the riser and pour spout. A goal of HWVP Project is to design remotely replaceable riser and pour spout heaters so that the useful life of the melter can be prolonged. The riser pour spout area is accessible only by the canyon crane and impact wrench. It is also congested with supporting frame members, service piping, electrode terminals, canister positioning arm and other various melter components. The visibility is low and the accessibility is limited. The problem is further compounded by the extreme high temperature in the riser core and the electrical conductive nature of the molten glass that flows through it.

  8. High-Intensity Plasma Glass Melter Final Technical Report

    SciTech Connect

    Gonterman, J. Ronald; Weinstein, Michael A.

    2006-10-27

    The purpose of this project was to demonstrate the energy efficiency and reduced emissions that can be obtained with a dual torch DC plasma transferred arc-melting system. Plasmelt Glass Technologies, LLC was formed to solicit and execute the project, which utilize a full-scale test melter system. The system is similar to the one that was originally constructed by Johns Manville, but Plasmelt has added significant improvements to the torch design and melter system that has extended the original JM short torch lives. The original JM design has been shown to achieve melt rates 5 to 10 times faster than conventional gas or electric melting, with improved energy efficiency and reduced emissions. This project began on 7/28/2003 and ended 7/27/06. A laboratory scale melter was designed, constructed, and operated to conduct multiple experimental melting trials on various glass compositions. Glass quality was assessed. Although the melter design is generic and equally applicable to all sectors within the glass industry, the development of this melter has focused primarily on fiberglass with additional exploratory melting trials of frits, specialty, and minerals-melting applications. Throughput, energy efficiency, and glass quality have been shown to be heavily dependent on the selected glass composition. During this project, Plasmelt completed the proof-of-concept work in our Boulder, CO Lab to show the technical feasibility of this transferred-arc plasma melter. Late in the project, the work was focused on developing the processes and evaluating the economic viability of plasma melting aimed at the specific glasses of interest to specific client companies. Post project work is on going with client companies to address broader non-glass materials such as refractories and industrial minerals. Exploratory melting trials have been conducted on several glasses of commercial interest including: C-glass, E-glass, S-Glass, AR-Glass, B-glass, Lighting Glass, NE-Glass, and various

  9. Effect of slurry mineralogy on slurry ICP-AES.

    PubMed

    Walker, C J; Davey, D E; Turner, K E; Hamilton, I C

    1996-07-01

    Direct slurry analysis by FI ICP-AES has been tested on seven iron-containing and five zinc-containing minerals. Results indicate that the method can be applied for traces and majors in a range of different materials.

  10. NACA Research on Slurry Fuels

    NASA Technical Reports Server (NTRS)

    Pinns, M L; Olson, W T; Barnett, H C; Breitwieser, R

    1958-01-01

    An extensive program was conducted to investigate the use of concentrated slurries of boron and magnesium in liquid hydrocarbon as fuels for afterburners and ramjet engines. Analytical calculations indicated that magnesium fuel would give greater thrust and that boron fuel would give greater range than are obtainable from jet hydrocarbon fuel alone. It was hoped that the use of these solid elements in slurry form would permit the improvement to be obtained without requiring unconventional fuel systems or combustors. Small ramjet vehicles fueled with magnesium slurry were flown successfully, but the test flights indicated that further improvement of combustors and fuel systems was needed.

  11. Tribological Properties Of Coal Slurries

    NASA Technical Reports Server (NTRS)

    Fusaro, Robert L.; Schrubens, Dale L.

    1988-01-01

    Report describes study of tribological properties of coal/methanol slurries with pin-on-disk tribometer. Coefficients of friction, rates of wear of steel pin, and morphological studies of worn surfaces conducted on pins and disks of AISI 440C HT stainless steel and M-50 tool steel, both used as bearing steels. Coal slurries considered as replacement fuels in terrestrial oil-burning facilities and possible fuels for future aircraft turbine engines. Rates of wear of metallic components through which slurries flow limit such practical applications.

  12. Streamline coal slurry letdown valve

    DOEpatents

    Platt, R.J.; Shadbolt, E.A.

    1983-11-08

    A streamlined coal slurry letdown valve is featured which has a two-piece throat comprised of a seat and seat retainer. The two-piece design allows for easy assembly and disassembly of the valve. A novel cage holds the two-piece throat together during the high pressure letdown. The coal slurry letdown valve has long operating life as a result of its streamlined and erosion-resistance surfaces. 5 figs.

  13. Streamline coal slurry letdown valve

    DOEpatents

    Platt, Robert J.; Shadbolt, Edward A.

    1983-01-01

    A streamlined coal slurry letdown valve is featured which has a two-piece throat comprised of a seat and seat retainer. The two-piece design allows for easy assembly and disassembly of the valve. A novel cage holds the two-piece throat together during the high pressure letdown. The coal slurry letdown valve has long operating life as a result of its streamlined and erosion-resistance surfaces.

  14. Medical ice slurry production device

    DOEpatents

    Kasza, Kenneth E.; Oras, John; Son, HyunJin

    2008-06-24

    The present invention relates to an apparatus for producing sterile ice slurries for medical cooling applications. The apparatus is capable of producing highly loaded slurries suitable for delivery to targeted internal organs of a patient, such as the brain, heart, lungs, stomach, kidneys, pancreas, and others, through medical size diameter tubing. The ice slurry production apparatus includes a slurry production reservoir adapted to contain a volume of a saline solution. A flexible membrane crystallization surface is provided within the slurry production reservoir. The crystallization surface is chilled to a temperature below a freezing point of the saline solution within the reservoir such that ice particles form on the crystallization surface. A deflector in the form of a reciprocating member is provided for periodically distorting the crystallization surface and dislodging the ice particles which form on the crystallization surface. Using reservoir mixing the slurry is conditioned for easy pumping directly out of the production reservoir via medical tubing or delivery through other means such as squeeze bottles, squeeze bags, hypodermic syringes, manual hand delivery, and the like.

  15. Comparative testing of slurry monitors

    SciTech Connect

    Hylton, T.D.; Bayne, C.K.; Anderson, M.S.; Van Essen, D.C.

    1998-05-01

    The US Department of Energy (DOE) has millions of gallons of radioactive liquid and sludge wastes that must be retrieved from underground storage tanks, transferred to treatment facilities, and processed to a final waste form. The wastes will be removed from the current storage tanks by mobilizing the sludge wastes and mixing them with the liquid wastes to create slurries. Each slurry would then be transferred by pipeline to the desired destination. To reduce the risk of plugging a pipeline, the transport properties (e.g., density, suspended solids concentration, viscosity, particle size range) of the slurry should be determined to be within acceptable limits prior to transfer. These properties should also be monitored and controlled within specified limits while the slurry transfer is in progress. The DOE issued a call for proposals for developing on-line instrumentation to measure the transport properties of slurries. In response to the call for proposals, several researchers submitted proposals and were funded to develop slurry monitoring instruments. These newly developed DOE instruments are currently in the prototype stage. Before the instruments were installed in a radioactive application, the DOE wanted to evaluate them under nonradioactive conditions to determine if they were accurate, reliable, and dependable. The goal of this project was to test the performance of the newly developed DOE instruments along with several commercially available instruments. The baseline method for comparison utilized the results from grab-sample analyses.

  16. GTS Duratek, phase I Hanford low-level waste melter tests: Final report

    SciTech Connect

    Eaton, W.C.

    1995-10-26

    A multiphase program was initiated in 1994 to test commercially available melter technologies for the vitrification of the low-level waste (LLW) stream from defense waste stored in underground tanks at the Hanford Site in southeastern Washington State. Phase 1 of the melter demonstration tests using simulated LLW was completed during fiscal year 1995. This document is the final report on testing performed by GTS Duratek Inc. in Columbia, Maryland. GTS Duratek (one of the seven vendors selected) was chosen to demonstrate Joule heated melter technology under WHC subcontract number MMI-SVV-384215. The report contains description of the tests, observations, test data and some analysis of the data as it pertains to application of this technology for LLW vitrification. The document also contains summaries of the melter offgas reports issued as separate documents for the 100 kg melter (WHC-SD-WM-VI-028) and for the 1000 kg melter (WHC-SD-WM-VI-029).

  17. Advanced waste form and melter development for treatment of troublesome high-level wastes

    SciTech Connect

    Marra, James; Kim, Dong -Sang; Maio, Vincent

    2015-09-02

    A number of waste components in US defense high level radioactive wastes (HLW) have proven challenging for current Joule heated ceramic melter (JHCM) operations and have limited the ability to increase waste loadings beyond already realized levels. Many of these "troublesome" waste species cause crystallization in the glass melt that can negatively impact product quality or have a deleterious effect on melter processing. Recent efforts at US Department of Energy laboratories have focused on understanding crystallization behavior within HLW glass melts and investigating approached to mitigate the impacts of crystallization so that increases in waste loading can be realized. Advanced glass formulations have been developed to highlight the unique benefits of next-generation melter technologies such as the Cold Crucible Induction Melter (CCIM). Crystal-tolerant HLW glasses have been investigated to allow sparingly soluble components such as chromium to crystallize in the melter but pass out of the melter before accumulating.

  18. Cold crucible induction melter studies for making glass ceramic waste forms: A feasibility assessment

    NASA Astrophysics Data System (ADS)

    Crum, Jarrod; Maio, Vince; McCloy, John; Scott, Clark; Riley, Brian; Benefiel, Brad; Vienna, John; Archibald, Kip; Rodriguez, Carmen; Rutledge, Veronica; Zhu, Zihua; Ryan, Joe; Olszta, Matthew

    2014-01-01

    Glass ceramics are being developed to immobilize fission products, separated from used nuclear fuel by aqueous reprocessing, into a stable waste form suitable for disposal in a geological repository. This work documents the glass ceramic formulation at bench scale and for a scaled melter test performed in a pilot-scale (∼1/4 scale) cold crucible induction melter (CCIM). Melt viscosity, electrical conductivity, and crystallization behavior upon cooling were measured on a small set of compositions to select a formulation for melter testing. Property measurements also identified a temperature range for melter operation and cooling profiles necessary to crystallize the targeted phases in the waste form. Bench scale and melter run results successfully demonstrate the processability of the glass ceramic using the CCIM melter technology.

  19. Cold-Crucible Induction Melter Design and Development

    SciTech Connect

    Gombert, Dirk; Richardson, John R.

    2003-03-15

    The international process for immobilization of high-activity waste from aqueous fuel reprocessing is vitrification. In the United States joule-heated melter technology has been implemented at West Valley and the Savannah River Site, but improved melter concepts are sought to bring down the costs of processing. The cold-crucible induction melter (CCIM) design is being evaluated for many applications, including radioactive wastes because it eliminates many materials and operating constraints inherent in the baseline technology. The cold-crucible design is also smaller, less expensive, and generates much less waste for ultimate disposal. In addition, it should allow a much more flexible operating envelope, which will be crucial if the heterogeneous wastes at the U.S. Department of Energy (DOE) reprocessing sites are to be vitrified.A joule-heated melter operates by passing current between water-cooled electrodes through a molten pool in a refractory-lined chamber. This design is inherently limited by susceptibility of materials to corrosion and melting. In addition, redox conditions and free metal content have exacerbated materials problems or lead to electrical short-circuiting causing failures in developmental DOE melters. In contrast, the CCIM design is based on inductive coupling of a water-cooled high-frequency electrical coil with the glass, causing eddy currents that produce heat and mixing.While significant marketing claims have been made by technology suppliers and developers, little data is available for engineering and economic evaluation of the technology, and no facilities are available in the United States to support testing. In addition to verifying the capabilities of the technology, further development can exploit opportunities for optimization through better understanding of the electromagnetic thermal phenomena intrinsic to the cold-crucible melter. Induction frequency, applied power, and coil and crucible configuration are all related but

  20. Coal slurry fuel supply and purge system

    DOEpatents

    McDowell, Robert E.; Basic, Steven L.; Smith, Russel M.

    1994-01-01

    A coal slurry fuel supply and purge system for a locomotive engines is disclosed which includes a slurry recirculation path, a stand-by path for circulating slurry during idle or states of the engine when slurry fuel in not required by the engine, and an engine header fluid path connected to the stand-by path, for supplying and purging slurry fuel to and from fuel injectors. A controller controls the actuation of valves to facilitate supply and purge of slurry to and from the fuel injectors. A method for supplying and purging coal slurry in a compression ignition engine is disclosed which includes controlling fluid flow devices and valves in a plurality of fluid paths to facilitate continuous slurry recirculation and supply and purge of or slurry based on the operating state of the engine.

  1. Cold Crucible Induction Melter Technology: Results of Laboratory Directed Research and Development

    SciTech Connect

    Gombert, Dirk; Richardson, John Grant

    2001-09-01

    This report provides a review of cold crucible induction melter (CCIM) technology and presents summaries of alternatives and design issues associated with major system components. The objective in this report is to provide background systems level information relating to development and application of cold crucible induction-heated melter technology for radiological waste processing. Included is a detailed description of the bench-top melter system at the V. G. Khlopin Radium Institute currently being used for characterization testing

  2. SMALL-SCALE MELTER TESTING WITH LAW SIMULANTS TO ASSESS THE IMPACT OF HIGHER TEMPERATURE MELTER OPERATIONS - Final Report, VSL-04R49801-1, Rev. 0, 2/13/03, Vitreous State Laboratory, The Catholic University of America, Washington, D.C.

    SciTech Connect

    KRUGER AA; MATLACK KS

    2012-02-07

    About 50 million gallons of high-level mixed waste is currently in storage in underground tanks at The United States Department of Energy's (DOE's) Hanford site in the State of Washington. The Hanford Tank Waste Treatment and Immobilization Plant (WTP) will provide DOE's Office of River Protection (ORP) with a means of treating this waste by vitrification for subsequent disposal. The tank waste will be separated into low- and high-activity fractions, which will then be vitrified respectively into Immobilized Low Activity Waste (ILAW) and Immobilized High Level Waste (IHLW) products. The ILAW product will be disposed of in an engineered facility on the Hanford site while the IHL W product will be directed to the national deep geological disposal facility for high-level nuclear waste. The ILAW and IHLW products must meet a variety of requirements with respect to protection of the environment before they can be accepted for disposal. The Office of River Protection is currently examining options to optimize the Low Activity Waste (LAW) facility and the LAW glass waste form. One option under evaluation is to enhance the waste processing rate of the vitrification plant currently under construction. It is likely that the capacity of the LAW vitrification plant can be increased incrementally by implementation of a variety of low-risk, high-probability changes, either separately or in combination. These changes include: (1) Operating at the higher processing rates demonstrated at the LAW Pilot Melter; (2) Increasing the glass pool surface area within the existing external melter envelope; (3) Increasing plant availability; (4) Increasing the glass waste loading; (5) Removing sulfate from the LAW stream; (6) Operating the melter at slightly higher temperature; (7) Installing the third LAW melter into the WTP plant; and (8) Other smaller impact changes. The tests describes in this report utilized blended feed (glass formers plus waste simulant) prepared by Optima Chemicals

  3. FINAL REPORT INTEGRATED DM1200 MELTER TESTING OF REDOX EFFECTS USING HLW AZ-101 AND C-106/AY-102 SIMULANTS VSL-04R4800-1 REV 0 5/6/

    SciTech Connect

    KRUGER AA; MATLACK KS; GONG W; BARDAKCI T; D'ANGELO NA; LUTZE W; BIZOT PM; CALLOW RA; BRANDYS M; KOT WK; PEGG IL

    2011-12-29

    This report documents melter and off-gas performance results obtained on the DM1200 HLW Pilot Melter during processing of AZ-101 and C-106/AY-102 HLW simulants. The tests reported herein are a subset of three tests from a larger series of tests described in the Test Plan for the work; results from the remaining tests will be reported separately. Three nine day tests, one with AZ-101 and two with C-106/AY-102 feeds were conducted with variable amounts of added sugar to address the effects of redox. The test with AZ-101 included ruthenium spikes to also address the effects of redox on ruthenium volatility. One of tests addressed the effects of increased flow-sheet nitrate levels using C-106/AY-102 feeds. With high nitrate/nitrite feeds (such as WTP LAW feeds), reductants are required to prevent melt foaming and deleterious effects on glass production rates. Sugar is the baseline WTP reductant for this purpose. WTP HLW feeds typically have relatively low nitrate/nitrite content in comparison to the organic carbon content and, therefore, have typically not required sugar additions. However, HLW feed variability, particularly with respect to nitrate levels, may necessitate the use of sugar in some instances. The tests reported here investigate the effects of variable sugar additions to the melter feed as well as elevated nitrate levels in the waste. Variables held constant to the extent possible included melt temperature, bubbling rate, plenum temperature, cold cap coverage, the waste simulant composition, and the target glass composition. The principal objectives of the DM1200 melter testing were to determine the achievable glass production rates for simulated HLW feeds with variable amounts of added sugar and increased nitrate levels; characterize melter off-gas emissions; characterize the performance of the prototypical off-gas system components as well as their integrated performance; characterize the feed, glass product, and off-gas effluents; and perform pre- and

  4. Melter development needs assessment for RWMC buried wastes

    SciTech Connect

    Donaldson, A.D.; Carpenedo, R.J.; Anderson, G.L.

    1992-02-01

    This report presents a survey and initial assessment of the existing state-of-the-art melter technology necessary to thermally treat (stabilize) buried TRU waste, by producing a highly leach resistant glass/ceramic waste form suitable for final disposal. Buried mixed transuranic (TRU) waste at the Idaho National Engineering Laboratory (INEL) represents an environmental hazard requiring remediation. The Environmental Protection Agency (EPA) placed the INEL on the National Priorities List in 1989. Remediation of the buried TRU-contaminated waste via the CERCLA decision process is required to remove INEL from the National Priorities List. A Waste Technology Development (WTD) Preliminary Systems Design and Thermal Technologies Screening Study identified joule-heated and plasma-heated melters as the most probable thermal systems technologies capable of melting the INEL soil and waste to produce the desired final waste form (Iron-Enriched Basalt (IEB) glass/ceramic). The work reported herein then surveys the state of existing melter technology and assesses it within the context of processing INEL buried TRU wastes and contaminated soils. Necessary technology development work is recommended.

  5. Melter development needs assessment for RWMC buried wastes

    SciTech Connect

    Donaldson, A.D.; Carpenedo, R.J.; Anderson, G.L.

    1992-02-01

    This report presents a survey and initial assessment of the existing state-of-the-art melter technology necessary to thermally treat (stabilize) buried TRU waste, by producing a highly leach resistant glass/ceramic waste form suitable for final disposal. Buried mixed transuranic (TRU) waste at the Idaho National Engineering Laboratory (INEL) represents an environmental hazard requiring remediation. The Environmental Protection Agency (EPA) placed the INEL on the National Priorities List in 1989. Remediation of the buried TRU-contaminated waste via the CERCLA decision process is required to remove INEL from the National Priorities List. A Waste Technology Development (WTD) Preliminary Systems Design and Thermal Technologies Screening Study identified joule-heated and plasma-heated melters as the most probable thermal systems technologies capable of melting the INEL soil and waste to produce the desired final waste form [Iron-Enriched Basalt (IEB) glass/ceramic]. The work reported herein then surveys the state of existing melter technology and assesses it within the context of processing INEL buried TRU wastes and contaminated soils. Necessary technology development work is recommended.

  6. Remote Fiber Laser Cutting System for Dismantling Glass Melter - 13071

    SciTech Connect

    Mitsui, Takashi; Miura, Noriaki; Oowaki, Katsura; Kawaguchi, Isao; Miura, Yasuhiko; Ino, Tooru

    2013-07-01

    Since 2008, the equipment for dismantling the used glass melter has been developed in High-level Liquid Waste (HLW) Vitrification Facility in the Japanese Rokkasho Reprocessing Plant (RRP). Due to the high radioactivity of the glass melter, the equipment requires a fully-remote operation in the vitrification cell. The remote fiber laser cutting system was adopted as one of the major pieces of equipment. An output power of fiber laser is typically higher than other types of laser and so can provide high-cutting performance. The fiber laser can cut thick stainless steel and Inconel, which are parts of the glass melter such as casings, electrodes and nozzles. As a result, it can make the whole of the dismantling work efficiently done for a shorter period. Various conditions of the cutting test have been evaluated in the process of developing the remote fiber cutting system. In addition, the expected remote operations of the power manipulator with the laser torch have been fully verified and optimized using 3D simulations. (authors)

  7. Coal-oil slurry preparation

    DOEpatents

    Tao, John C.

    1983-01-01

    A pumpable slurry of pulverized coal in a coal-derived hydrocarbon oil carrier which slurry is useful as a low-ash, low-sulfur clean fuel, is produced from a high sulfur-containing coal. The initial pulverized coal is separated by gravity differentiation into (1) a high density refuse fraction containing the major portion of non-coal mineral products and sulfur, (2) a lowest density fraction of low sulfur content and (3) a middlings fraction of intermediate sulfur and ash content. The refuse fraction (1) is gasified by partial combustion producing a crude gas product from which a hydrogen stream is separated for use in hydrogenative liquefaction of the middlings fraction (3). The lowest density fraction (2) is mixed with the liquefied coal product to provide the desired fuel slurry. Preferably there is also separately recovered from the coal liquefaction LPG and pipeline gas.

  8. Tank waste remediation system high-level waste feed processability assessment report

    SciTech Connect

    Lambert, S.L.; Kim, D.S.

    1994-12-01

    This study evaluates the effect of feed composition on the performance of the high-level vitrification process. It is assumed in this study that the tank wastes are retrieved and blended by tank farms, producing 12 different blends from the single-shell tank farms, two blends of double-shell tank waste, and a separately defined all-tank blend. This blending scenario was chosen only for evaluating the impact of composition on the volume of high- level waste glass produced. Special glass compositions were formulated for each waste blend based on glass property models and the properties of similar glasses. These glasses were formulated to meet the applicable viscosity, electrical conductivity, and liquidus temperature constraints for the identified candidate melters. Candidate melters in this study include the low-temperature stirred melter, which operates at 1050{degrees}C; the reference Hanford Waste Vitrification Plant liquid-fed ceramic melter, which operates at 1150{degrees}C; and the high-temperature, joule-heated melter and the cold-crucible melter, which operate over a temperature range of 1150{degrees}C to 1400{degrees}C. In the most conservative case, it is estimated that 61,000 MT of glass will be produced if the Site`s high-level wastes are retrieved by tank farms and processed in the reference joule-heated melter. If an all-tank blend was processed under the same conditions, the reference melter would produce 21,250 MT of glass. If cross-tank blending were used, it is anticipated that $2.0 billion could be saved in repository disposal costs (based on an average disposal cost of $217,000 per canister) by blending the S, SX, B, and T Tank Farm wastes with other wastes prior to vitrification. General blending among all the tank farms is expected to produce great potential benefit.

  9. FINAL REPORT MELTER TESTS WITH AZ-101 HLW SIMULANT USING A DURAMELTER 100 VITRIFICATION SYSTEM VSL-01R10N0-1 REV 1 2/25/02

    SciTech Connect

    KRUGER AA; MATLACK KS; KOT WK; PEGG IL

    2011-12-29

    This report provides data, analyses, and conclusions from a series of tests that were conducted at the Vitreous State Laboratory of The Catholic of America (VSL) to determine the processing rates that are achievable with AZ-101 HLW simulants and corresponding melter feeds on a DuraMelter 100 (DM100) vitrification system. One of the most critical pieces of information in determining the required size of the RPP-WTP HLW melter is the specific glass production rate in terms of the mass of glass that can be produced per unit area of melt surface per unit time. The specific glass production rate together with the waste loading (essentially, the ratio of waste-in to glass-out, which is determined from glass formulation activities) determines the melt area that is needed to achieve a given waste processing rate with due allowance for system availability. Tests conducted during Part B1 (VSL-00R2590-2) on the DM1000 vitrification system installed at the Vitreous State Laboratory of The Catholic University of America showed that, without the use of bubblers, glass production rates with AZ-101 and C-106/AY-102 simulants were significantly lower than the Project design basis rate of 0.4 MT/m{sup 2}/d. Conversely, three-fold increases over the design basis rate were demonstrated with the use of bubblers. Furthermore, an un-bubbled control test using a replica of the melter feed used in cold commissioning tests at West Valley reproduced the rates that were observed with that feed on the WVDP production melter. More recent tests conducted on the DM1200 system, which more closely represents the present RPP-WTP design, are in general agreement with these earlier results. Screening tests conducted on the DM10 system have provided good indications of the larger-scale processing rates with bubblers (for both HL W and LAW feeds) but significantly overestimated the DM1000 un-bubbled rate observed for C-106/AY-102 melter feeds. This behavior is believed to be a consequence of the role of

  10. Cold-Crucible Design Parameters for Next Generation HLW Melters

    SciTech Connect

    Gombert, D.; Richardson, J.; Aloy, A.; Day, D.

    2002-02-26

    The cold-crucible induction melter (CCIM) design eliminates many materials and operating constraints inherent in joule-heated melter (JHM) technology, which is the standard for vitrification of high-activity wastes worldwide. The cold-crucible design is smaller, less expensive, and generates much less waste for ultimate disposal. It should also allow a much more flexible operating envelope, which will be crucial if the heterogeneous wastes at the DOE reprocessing sites are to be vitrified. A joule-heated melter operates by passing current between water-cooled electrodes through a molten pool in a refractory-lined chamber. This design is inherently limited by susceptibility of materials to corrosion and melting. In addition, redox conditions and free metal content have exacerbated materials problems or lead to electrical short-circuiting causing failures in DOE melters. In contrast, the CCIM design is based on inductive coupling of a water-cooled high-frequency electrical coil with the glass, causing eddycurrents that produce heat and mixing. A critical difference is that inductance coupling transfers energy through a nonconductive solid layer of slag coating the metal container inside the coil, whereas the jouleheated design relies on passing current through conductive molten glass in direct contact with the metal electrodes and ceramic refractories. The frozen slag in the CCIM design protects the containment and eliminates the need for refractory, while the corrosive molten glass can be the limiting factor in the JH melter design. The CCIM design also eliminates the need for electrodes that typically limit operating temperature to below 1200 degrees C. While significant marketing claims have been made by French and Russian technology suppliers and developers, little data is available for engineering and economic evaluation of the technology, and no facilities are available in the US to support testing. A currently funded project at the Idaho National Engineering

  11. Loose abrasive slurries for optical glass lapping

    SciTech Connect

    Neauport, Jerome; Destribats, Julie; Maunier, Cedric; Ambard, Chrystel; Cormont, Philippe; Pintault, B.; Rondeau, Olivier

    2010-10-20

    Loose abrasive lapping is widely used to prepare optical glass before its final polishing. We carried out a comparison of 20 different slurries from four different vendors. Slurry particle sizes and morphologies were measured. Fused silica samples were lapped with these different slurries on a single side polishing machine and characterized in terms of surface roughness and depth of subsurface damage (SSD). Effects of load, rotation speed, and slurry concentration during lapping on roughness, material removal rate, and SSD were investigated.

  12. Investigation of copper speciation in pig slurry by a multitechnique approach.

    PubMed

    Legros, Samuel; Chaurand, Perrine; Rose, Jérôme; Masion, Armand; Briois, Valérie; Ferrasse, Jean-Henry; Macary, Hervé Saint; Bottero, Jean-Yves; Doelsch, Emmanuel

    2010-09-15

    It is now well-known that copper (Cu) can accumulate on the surface of soils upon which pig slurry has been applied. This is due to the high quantity of Cu in pig slurry resulting from its use as a growth promoter in animal feeds. The mobility and bioavailability of Cu from pig slurry spreading can be better predicted by determining the speciation of this element in addition to its total concentration. The aim of this study was to present a multitechnique approach to investigate Cu speciation in pig slurry. First, size fractionation and chemical characterization of each size fraction were performed to complement results obtained in raw samples. Micro X-ray fluorescence spectroscopy (μXRF) highlighted the colocalization of Cu and sulfur (S). Finally, X-ray absorption near-edge structure spectroscopy (XANES) showed that Cu speciation in raw pig slurry and size fractions could be described by Cu(2)S and that its oxidation state is Cu(I). In addition, geochemical calculation demonstrated that chalcocite (Cu(2)S) was the major Cu species present under pig slurry lagoon physical-chemical conditions. This Cu speciation in pig slurry may be the main reason for the observed Cu accumulation at the soil surface. PMID:20735047

  13. Fluid mechanics of slurry flow through the grinding media in ball mills

    SciTech Connect

    Songfack, P.K.; Rajamani, R.K.

    1995-12-31

    The slurry transport within the ball mill greatly influences the mill holdup, residence time, breakage rate, and hence the power draw and the particle size distribution of the mill product. However, residence-time distribution and holdup in industrial mills could not be predicted a priori. Indeed, it is impossible to determine the slurry loading in continuously operating mills by direct measurement, especially in industrial mills. In this paper, the slurry transport problem is solved using the principles of fluid mechanics. First, the motion of the ball charge and its expansion are predicted by a technique called discrete element method. Then the slurry flow through the porous ball charge is tackled with a fluid-flow technique called the marker and cell method. This may be the only numerical technique capable of tracking the slurry free surface as it fluctuates with the motion of the ball charge. The result is a prediction of the slurry profile in both the radial and axial directions. Hence, it leads to the detailed description of slurry mass and ball charge within the mill. The model predictions are verified with pilot-scale experimental work. This novel approach based on the physics of fluid flow is devoid of any empiricism. It is shown that the holdup of industrial mills at a given feed percent solids can be predicted successfully.

  14. Process for gasifying carbonaceous material from a recycled condensate slurry

    DOEpatents

    Forney, Albert J.; Haynes, William P.

    1981-01-01

    Coal or other carbonaceous material is gasified by reaction with steam and oxygen in a manner to minimize the problems of effluent water stream disposal. The condensate water from the product gas is recycled to slurry the coal feed and the amount of additional water or steam added for cooling or heating is minimized and preferably kept to a level of about that required to react with the carbonaceous material in the gasification reaction. The gasification is performed in a pressurized fluidized bed with the coal fed in a water slurry and preheated or vaporized by indirect heat exchange contact with product gas and recycled steam. The carbonaceous material is conveyed in a gas-solid mixture from bottom to top of the pressurized fluidized bed gasifier with the solids removed from the product gas and recycled steam in a supported moving bed filter of the resulting carbonaceous char. Steam is condensed from the product gas and the condensate recycled to form a slurry with the feed coal carbonaceous particles.

  15. DEMONSTRATION BULLETIN: SLURRY BIODEGRADATION, International Technology Corporation

    EPA Science Inventory

    This technology uses a slurry-phase bioreactor in which the soil is mixed with water to form a slurry. Microorganisms and nutrients are added to the slurry to enhance the biodegradation process, which converts organic wastes into relatively harmless byproducts of microbial metabo...

  16. Supersonic coal water slurry fuel atomizer

    DOEpatents

    Becker, Frederick E.; Smolensky, Leo A.; Balsavich, John

    1991-01-01

    A supersonic coal water slurry atomizer utilizing supersonic gas velocities to atomize coal water slurry is provided wherein atomization occurs externally of the atomizer. The atomizer has a central tube defining a coal water slurry passageway surrounded by an annular sleeve defining an annular passageway for gas. A converging/diverging section is provided for accelerating gas in the annular passageway to supersonic velocities.

  17. Literature search for offsite data to improve the DWPF melter off-gas model

    SciTech Connect

    Daniel, W.E.

    2000-05-04

    This report documents the literature search performed and any relevant data that may help relax some of the constraints on the DWPF melter off-gas model. The objective of this task was to look for outside sources of technical data to help reduce some of the conservatism built in the DWPF melter off-gas model.

  18. Experience in feeding coal into a liquefaction process development unit

    NASA Technical Reports Server (NTRS)

    Akhtar, S.; Friedman, S.; Mazzocco, N. J.; Yavorsky, P. M.

    1977-01-01

    A system for preparing coal slurry and feeding it into a high pressure liquefaction plant is described. The system was developed to provide supporting research and development for the Bureau of Mines coal liquefaction pilot plant. Operating experiences are included.

  19. Tribological properties of coal slurries

    NASA Technical Reports Server (NTRS)

    Fusaro, Robert L.; Schrubens, Dale L.

    1987-01-01

    A pin-on-disk tribometer was used to study the tribological properties of methyl alcohol-coal slurries. Friction coefficients, steel pin wear rates and wear surface morphological studies were conducted on AISI 440C HT and M-50 bearing steels which were slid dry and in solutions of methyl alcohol, methyl alcohol-fine coal particles, and methyl alcohol-fine coal particles-flocking additive. The latter was an oil derived from coal and originally intended to be added to the coal slurry to improve the sedimentation and rheology properties. The results of this study indicated that the addition of the flocking additive to the coal slurry markedly improved the tribological properties, especially wear. In addition, the type of steel was found to be very important in determining the type of wear that took place. Cracks and pits were found on the M-50 steel pin wear surfaces that slid in the coal slurries while 440C HT steel pins showed none.

  20. Coal liquefaction process utilizing coal/CO.sub.2 slurry feedstream

    DOEpatents

    Comolli, Alfred G.; McLean, Joseph B.

    1989-01-01

    A coal hydrogenation and liquefaction process in which particulate coal feed is pressurized to an intermediate pressure of at least 500 psig and slurried with CO.sub.2 liquid to provide a flowable coal/CO.sub.2 slurry feedstream, which is further pressurized to at least 1000 psig and fed into a catalytic reactor. The coal particle size is 50-375 mesh (U.S. Sieve Series) and provides 50-80 W % coal in the coal/CO.sub.2 slurry feedstream. Catalytic reaction conditions are maintained at 650.degree.-850.degree. F. temperature, 1000-4000 psig hydrogen partial pressure and coal feed rate of 10-100 lb coal/hr ft.sup.3 reactor volume to produce hydrocarbon gas and liquid products. The hydrogen and CO.sub.2 are recovered from the reactor effluent gaseous fraction, hydrogen is recycled to the catalytic reactor, and CO.sub.2 is liquefied and recycled to the coal slurrying step. If desired, two catalytic reaction stages close coupled together in series relation can be used. The process advantageously minimizes the recycle and processing of excess hydrocarbon liquid previously needed for slurrying the coal feed to the reactor(s).

  1. Rheological study of comingled biomass and coal slurries with hydrothermal pretreatment

    SciTech Connect

    Wei He; Chan S. Park; Joseph M. Norbeck

    2009-09-15

    Gasification of comingled biomass and coal feedstock is an effective means of reducing the net life cycle greenhouse gas emissions in the coal gasification process while maintaining its inherent benefits of abundance and high-energy density. However, feeding a comingled biomass and coal feedstock into a pressurized gasification reactor poses a technical problem. Conventional dry feeding systems, such as lock hoppers and pressurized pneumatic transport, are complex and operationally expensive. A slurry formation of comingled biomass and coal feedstock can be easily fed into the gasification reactor but, in normal conditions, only allows for a small portion of biomass in the mixture. This is a consequence of the hydroscopic and hydrophilic nature of the biomass. The College of Engineering Center for Environmental Research and Technology (CE-CERT) at the University of California, Riverside, has developed a process producing high solid content biomass-water slurry using a hydrothermal pretreatment process. In this paper, the systematic investigation of the rheological properties (e.g., shear rate, shear stress, and viscosity) of coal-water slurries, biomass-water slurries, and comingled biomass and coal-water slurries is reported. The solid particle size distribution in the slurry and the initial solid/water ratio were investigated to determine the impact on shear rate and viscosity. This was determined using a rotational rheometer. The experimental results show that larger particle size offers better pumpability. The presence of a high percentage of biomass in solid form significantly decreases slurry pumpability. It is also shown that the solid loading of the biomass-water slurry can be increased to approximately 35 wt % with viscosity of less than 0.7 Pa.s after the pretreatment process. The solid loading increased to approximately 45 wt % when the biomass is comingled with coal. 18 refs., 7 figs., 3 tabs.

  2. The secondary slurry-zinc/air battery

    SciTech Connect

    Sierra Alcazar, H.B.; Nguyen, P.D.; Mason, G.E.; Pinoli, A.A. )

    1989-07-01

    The rechargeability of the slurry-Zn/air battery was demonstrated with a practical recharge cell that requires minimal hydraulic and mechanical energy for operation. A dendritic Zn was deposited on a Mg plate substrate from which it was easily, periodically and automatically scraped to regenerate dendritic Zn slurries. Excellent discharge results were obtained with the regenerated dendritic Zn slurry, comparable to those obtained with slurries made with mixtures of Zn powder. The dendritic Zn slurry allowed, however, twice the utilization of Zn. 13 refs., 24 figs., 2 tabs.

  3. ANALYSIS OF VENTING OF A RESIN SLURRY

    SciTech Connect

    Laurinat, J.; Hensel, S.

    2012-03-27

    A resin slurry venting analysis was conducted to address safety issues associated with overpressurization of ion exchange columns used in the Purex process at the Savannah River Site (SRS). If flow to these columns were inadvertently interrupted, an exothermic runaway reaction could occur between the ion exchange resin and the nitric acid used in the feed stream. The nitric acid-resin reaction generates significant quantities of noncondensable gases, which would pressurize the column. To prevent the column from rupturing during such events, rupture disks are installed on the column vent lines. The venting analysis models accelerating rate calorimeter (ARC) tests and data from tests that were performed in a vented test vessel with a rupture disk. The tests showed that the pressure inside the test vessel continued to increase after the rupture disk opened, though at a slower rate than prior to the rupture. Calculated maximum discharge rates for the resin venting tests exceeded the measured rates of gas generation, so the vent size was sufficient to relieve the pressure in the test vessel if the vent flow rate was constant. The increase in the vessel pressure is modeled as a transient phenomenon associated with expansion of the resin slurry/gas mixture upon rupture of the disk. It is postulated that the maximum pressure at the end of this expansion is limited by energy minimization to approximately 1.5 times the rupture disk burst pressure. The magnitude of this pressure increase is consistent with the measured pressure transients. The results of this analysis demonstrate the need to allow for a margin between the design pressure and the rupture disk burst pressure in similar applications.

  4. Confirmation test for gas/slurry flow in SRC-I coal liquefaction process. Internal R and D final report

    SciTech Connect

    Moujaes, S.F.

    1983-09-01

    The overall objective of program 12.11.1 was to provide data needed to confirm the design of the transport system, slurry heat exchangers, and slurry feed manifolds for the SRC-I Demonstration Plant. Because of lack of funds, the program was terminated before most of the work was completed. Two studies related to distribution of two-phase flow in the heat exchanger tubes were finished. A special system was designed to measure slurry concentration and flow rate in different tubes. Results showed that withdrawing slurry samples from the sides of the tubes gives a reasonably accurate measure of the concentration. Flow rate was measured indirectly with a photodiode/digital counter arrangement that measured velocity of a gas slug injected in the tube. A simple linear correlation was found to exist between the average slurry velocity and the gas-slug velocity. 1 reference, 25 figures.

  5. FINAL REPORT INTEGRATED DM1200 MELTER TESTING OF BUBBLER CONFIGURATIONS USING HLW AZ-101 SIMULANTS VSL-04R4800-4 REV 0 10/5/04

    SciTech Connect

    KRUGER AA; MATLACK KS; GONG W; BARDAKCI T; D'ANGELO NA; LUTZE W; CALLOW RA; BRANDYS M; KOT WK; PEGG IL

    2011-12-29

    This report documents melter and off-gas performance results obtained on the DM1200 HLW Pilot Melter during processing of AZ-101 HLW simulants. The tests reported herein are a subset of six tests from a larger series of tests described in the Test Plan for the work; results from the other tests have been reported separately. The solids contents of the melter feeds were based on the WTP baseline value for the solids content of the feeds from pretreatment which changed during these tests from 20% to 15% undissolved solids resulting in tests conducted at two feed solids contents. Based on the results of earlier tests with single outlet 'J' bubblers, initial tests were performed with a total bubbling rate of 651 pm. The first set of tests (Tests 1A-1E) addressed the effects of skewing this total air flow rate back and forth between the two installed bubblers in comparison to a fixed equal division of flow between them. The second set of tests (2A-2D) addressed the effects of bubbler depth. Subsequently, as the location, type and number of bubbling outlets were varied, the optimum bubbling rate for each was determined. A third (3A-3C) and fourth (8A-8C) set of tests evaluated the effects of alternative bubbler designs with two gas outlets per bubbler instead of one by placing four bubblers in positions simulating multiple-outlet bubblers. Data from the simulated multiple outlet bubblers were used to design bubblers with two outlets for an additional set of tests (9A-9C). Test 9 was also used to determine the effect of small sugar additions to the feed on ruthenium volatility. Another set of tests (10A-10D) evaluated the effects on production rate of spiking the feed with chloride and sulfate. Variables held constant to the extent possible included melt temperature, plenum temperature, cold cap coverage, the waste simulant composition, and the target glass composition. The feed rate was increased to the point that a constant, essentially complete, cold cap was achieved

  6. Modeling an RF Cold Crucible Induction Heated Melter with Subsidence

    SciTech Connect

    Grant L. Hawkes

    2004-07-01

    A method to reduce radioactive waste volume that includes melting glass in a cold crucible radio frequency induction heated melter has been investigated numerically. The purpose of the study is to correlate the numerical investigation with an experimental apparatus that in the above mentioned melter. Unique to this model is the subsidence of the glass as it changes from a powder to molten glass and drastically changes density. A model has been created that couples the magnetic vector potential (real and imaginary) to a transient startup of the melter process. This magnetic field is coupled to the mass, momentum, and energy equations that vary with time and position as the melt grows. The coupling occurs with the electrical conductivity of the glass as it rises above the melt temperature of the glass and heat is generated. Natural convection within the molten glass helps determine the shape of the melt as it progresses in time. An electromagnetic force is also implemented that is dependent on the electrical properties and frequency of the coil. This study shows the progression of the melt shape with time along with temperatures, power input, velocities and magnetic vector potential. Coupled to all of this is a generator that will be used for this lab sized experiment. The coupling with the 60 kW generator occurs with the impedance of the melt as it progresses and changes with time. A power controller has been implemented that controls the primary coil current depending on the power that is induced into the molten glass region.

  7. Integrated Pilot Plant for a Large Cold Crucible Induction Melter

    SciTech Connect

    Do Quang, R.; Jensen, A.; Prod'homme, A.; Fatoux, R.; Lacombe, J.

    2002-02-26

    COGEMA has been vitrifying high-level liquid waste produced during nuclear fuel reprocessing on an industrial scale for over 20 years, with two main objectives: containment of the long lived fission products and reduction of the final volume of waste. Research performed by the French Atomic Energy Commission (CEA) in the 1950s led to the selection of borosilicate glass as the most suitable containment matrix for waste from spent nuclear fuel and to the development of the induction melter technology. This was followed by the commissioning of the Marcoule Vitrification Facility (AVM) in 1978. The process was implemented at a larger scale in the late 1980s in the R7 and T7 facilities of the La Hague reprocessing plant. COGEMA facilities have produced more than 11,000 high level glass canisters, representing more than 4,500 metric tons of glass and 4.5 billion curies. To further improve the performance of the vitrification lines in the R7 and T7 facilities, the CEA and COGEMA have been developing the Cold Crucible Melter (CCM) technology since the 1980s. This technology benefits from the 20 years of COGEMA HLW vitrification experience and ensures a virtually unlimited equipment service life and extensive flexibility in dealing with different types of waste. The high specific power directly transferred by induction to the melt allows high operating temperatures without any impact on the process equipment. In addition, the mechanical stirring of the melter significantly reduces operating constraints. COGEMA is already providing the CCM technology to international customers for nuclear and non-nuclear applications and plans to implement it in the La Hague vitrification plant for the vitrification of highly concentrated and corrosive solutions produced by uranium/molybdenum fuel reprocessing. The paper presents the CCM project that led to the building and start-up of this evolutionary and flexible pilot plant. It also describes the plant's technical characteristics and

  8. WSRC Am/Cm Stabilization Program - Cylindrical Induction Melter Studies

    SciTech Connect

    Henderson, W.A.

    1999-02-17

    1.1.1 Kilogram quantities of Americium and Curium isotopes (Am/Cm) have been produced at the U.S. Department of Energy (DOE), Savannah River Site (SRS), Aiken, South Carolina. These highly radioactive isotopes have both government and commercial value and are currently stored as a nitric acid solution at the Savannah River Site. The material represents the largest source term in the F canyon at SRS. It is proposed that the Am/Cm material be vitrified to stabilize the material for long term, recoverable storage. This paper reviews the progress made during the process development phase of this program using the Cylindrical Induction Melter.

  9. Resistance heater for use in a glass melter

    DOEpatents

    Routt, K.R.; Porter, M.A.

    1984-01-01

    A resistance heating element that includes: a resistance heating medium of a mixture of electrically conductive and insulative particles in powdered form mixed together in predetermined proportions to achieve a given resistivity; a hollow outer electrode surrounding the resistance heating medium; and an inner electrode coaxially disposed within said outer electrode. In its preferred embodiments, the electrically conductive powder is selected from the group consisting essentially of graphite, Inconel alloy, molybdenum, nichrome alloy and stainless steel, while the insulator powder is silicon dioxide or alumina. The resistance heating element, being resistant to damage from mechanical shock and corrosion at elevated temperatures, is used in a glass melter.

  10. Gasifier feed: Tailor-made from Illinois coals

    SciTech Connect

    Ehrlinger, H.P. III.

    1991-01-01

    The purpose of this research is to develop a coal slurry from waste streams using Illinois coal that is ideally suited for a gasification feed. The principle items to be studied are (1) methods of concentrating pyrite and decreasing other ash forming minerals into a high grade gasification feed using froth flotation and gravity separation techniques; (2) chemical and particle size analyses of coal slurries; (3) determination of how that slurry can be densified and to what degree of densification is optimum from the pumpability and combustibility analyses; and (4) reactivity studies.

  11. CHARACTERIZING PULSATING MIXING OF SLURRIES

    SciTech Connect

    Bamberger, Judith A.; Meyer, Perry A.

    2007-12-01

    This paper describes the physical properties for defining the operation of a pulse jet mixing system. Pulse jet mixing operates with no moving parts located in the vessel to be mixed. Pulse tubes submerged in the vessel provide a pulsating flow due to a controlled combination of applied pressure to expel the fluid from the pulse tube nozzle followed by suction to refill the pulse tube through the same nozzle. For mixing slurries nondimensional parameters to define mixing operation include slurry properties, geometric properties and operational parameters. Primary parameters include jet Reynolds number and Froude number; alternate parameters may include particle Galileo number, particle Reynolds number, settling velocity ratio, and hindered settling velocity ratio. Rating metrics for system performance include just suspended velocity, concentration distribution as a function of elevation, and blend time.

  12. Compilation of information on modeling of inductively heated cold crucible melters

    SciTech Connect

    Lessor, D.L.

    1996-03-01

    The objective of this communication, Phase B of a two-part report, is to present information on modeling capabilities for inductively heated cold crucible melters, a concept applicable to waste immobilization. Inductively heated melters are those in which heat is generated using coils around, rather than electrodes within, the material to be heated. Cold crucible or skull melters are those in which the melted material is confined within unmelted material of the same composition. This phase of the report complements and supplements Phase A by Loren Eyler, specifically by giving additional information on modeling capabilities for the inductively heated melter concept. Eyler discussed electrically heated melter modeling capabilities, emphasizing heating by electrodes within the melt or on crucible walls. Eyler also discussed requirements and resources for the computational fluid dynamics, heat flow, radiation effects, and boundary conditions in melter modeling; the reader is referred to Eyler`s discussion of these. This report is intended for use in the High Level Waste (HLW) melter program at Hanford. We sought any modeling capabilities useful to the HLW program, whether through contracted research, code license for operation by Department of Energy laboratories, or existing codes and modeling expertise within DOE.

  13. Heavy oil hydroprocessing with group VI metal slurry catalyst

    SciTech Connect

    Lopez, J.; Pasek, E.A.

    1989-08-15

    This patent describes a process comprising the preparation of a dispersed Group VIB metal sulfide hydrocarbon oil hydroprocessing catalyst. It comprises reacting ammonia and a Group of VIB metal compound in water to form an aqueous ammonium Group VIB metal compounds, reacting aqueous ammonium Group VIB metal compounds with hydrogen sulfide essentially in the absence of feed oil in a low temperature sulfiding step at a temperature in the range 70{sup 0} to 350{sup 0}F, continuing the reaction of aqueous ammonium Group VIB metal compound with hydrogen sulfide in an intermediate temperature sulfiding step at a temperature in the range 180{sup 0} to 700{sup 0}F which is higher than the temperature in the low temperature sulfiding step and essentially without feed oil, with drawing an aqueous effluent stream from the intermediate temperature sulfiding step, passing the effluent stream to a separator zone, removing ammonia from the aqueous effluent stream in the separator zone leaving a separator residue, passing the separator residue together with feed hydrocarbon oil and hydrogen sulfide to a high temperature sulfiding step at a temperature in the range 500{sup 0} to 750{sup 0}F which is higher than the temperature in the intermediate temperature sulfiding step, the residence time in each of the sulfiding steps being at least 0.02 hours, withdrawing from the high temperature sulfiding step an aqueous-oil-slurry containing dispersed group VIB metal sulfide slurry catalyst.

  14. Coal slurries: An environmental bonus

    SciTech Connect

    Basta, N.; Moore, S.; Ondrey, G.

    1994-05-01

    Developers and promoters of coal-water slurries and similar CWF (coal-water fuel) technologies have had a hard time winning converts since they unveiled their first commercial processes in the 1970s. The economic appeal of such processes, marginal at best, varies with the price of oil. Nevertheless, the technology is percolating, as geopolitics and environmental pressures drive new processes. Such fuels are becoming increasingly important to coal-rich, oil-poor nations such as China, as they attempt to build an onshore fuel supply. Meanwhile, improvements are changing the way coal-fired processes are viewed. Where air pollution regulations once discouraged the use of coal fuels, new coal processes have been developed that cut nitrous oxides (NOx) emissions and provide a use for coal fines, previously viewed as waste. The latest developments in the field were all on display at the 19th International Technical Conference on Coal Utilization and Fuel Systems, held in Clearwater, Fla., on March 21--24. At this annual meeting, sponsored by the Coal and Slurry Technology Association, (Washington, D.C.) and the Pittsburgh Energy Technology Center of the US Dept. of Energy (PETC), some 200 visitors from around the work gathered to discuss the latest developments in coal slurry utilization--new and improved processes, and onstream plants. This paper presents highlights from the conference.

  15. Evaluation Pilot-Scale Melter Systems for the Direct Vitrification Development Program

    SciTech Connect

    Mc Cray, Casey William; Thomson, Troy David

    2001-09-01

    This report documents the results of an evaluation conducted to identify a joule-heated melter system that could be installed in the Idaho Falls area in support of the Direct Vitrification Development Program. The relocation was to be completed by January 1, 2002, within a total budget of one million dollars. Coordination with the Department of Energy Tanks Focus Area identified five melters or melter systems that could potentially support the Direct Vitrification Development Program. Each unit was inspected and evaluated based on qualitative criteria such as availability, completeness of the system, contamination, scalability, materials of construction, facility requirements, and any unique features.

  16. High temperature well bore cement slurry

    SciTech Connect

    Nahm, J.J.W.; Vinegar, H.J.; Karanikas, J.M.; Wyant, R.E.

    1993-07-13

    A low density well bore cement slurry composition is described suitable for cementing well bores with high reservoir temperatures comprising: (a) a high alumina cement in an amount of about 40 pounds per barrel of slurry or greater: (b) graphite in an amount greater than about one quarter, by volume, of the solids in the cement slurry; and (c) and a carrier fluid comprising drilling mud.

  17. Redistribution of slurry components as influenced by injection method, soil, and slurry properties.

    PubMed

    Petersen, Søren O; Nissen, Henrik H; Lund, Ivar; Ambus, Per

    2003-01-01

    The distribution of moisture, degradable C, and N after direct injection of slurry can affect the turnover and plant availability of slurry N. This study examined effects of injection method, soil conditions, and slurry properties on the infiltration of several slurry components under practical conditions. The water retention capacity of 22 pig and cattle slurries was quantified by dialysis at -0.016, -0.047, and -0.100 MPa. All slurries followed the relationship: relative water loss = 1/(1 + aVS[volatile solids]), indicating that retention of liquids in the slurry injection zone can be predicted from slurry VS and soil water potential. Two-disc injection and harrow tine injection were simulated (no slurry applied) in five trials. Two trials indicated that disc injection resulted in higher permeability compared with harrow tine injection. In a separate experiment, soil moisture and dissolved ions were monitored in and around injection slits amended with pig or cattle slurry. Moisture gradients, which were recorded with small printed-circuit-board (PCB) time-domain-reflectometry (TDR) probes, were temporally stable and reestablished following rainfall. Slit sections with pig and cattle slurry containing 13C-acetate and 15N-ammonium showed a shift in the 13C to 15N ratio of the injection zone within 24 h, which was explained by removal of dissolved C and/or retention of NH4+. Cattle slurry was more concentrated around the injection slit than pig slurry, and greater contact between slurry and soil was obtained with harrow tine injection. The heterogeneity of slurry C and N distribution after direct injection should be accounted for in models describing slurry N turnover.

  18. BOILING SLURRY REACTOR AND METHOD FO CONTROL

    DOEpatents

    Petrick, M.; Marchaterre, J.F.

    1963-05-01

    The control of a boiling slurry nuclear reactor is described. The reactor consists of a vertical tube having an enlarged portion, a steam drum at the top of the vertical tube, and at least one downcomer connecting the steam drum and the bottom of the vertical tube, the reactor being filled with a slurry of fissionabie material in water of such concentration that the enlarged portion of the vertical tube contains a critical mass. The slurry boils in the vertical tube and circulates upwardly therein and downwardly in the downcomer. To control the reactor by controlling the circulation of the slurry, a gas is introduced into the downcomer. (AEC)

  19. Conceptual Methods for Decontamination and Decommissioning, Size Reduction, and Disposal of the DWPF Melter and Components

    SciTech Connect

    Smith, M.E.

    2001-06-15

    This report identifies potential methods for the disassembly, size reduction, and decontamination of large DWPF equipment. It specifically targets the DWPF Melter. Methods found to work on the melter should be easily applied to other equipment, as the melter is the most complex large-scale equipment that must be processed. It is also likely to be the most contaminated component as it could contain up to 16,000 pounds of HLW glass in it when it is shut down. This report also evaluates methods, equipment, and techniques that may be used. It also discusses possible dismantlement sequences that could be used as well as issues that need to be addressed. In addition, past experiences in dismantling and inspection of various ceramic-lined melters will be discussed.

  20. NETEC COLD CRUCIBLE INDUCTION MELTER DEMONSTRATION FOR SRNL WITH SIMULATED SLUDGE BATCH 4 DWPF WASTE

    SciTech Connect

    Smith, M; Allan Barnes, A; Alexander Choi, A; James Marra, J

    2008-07-28

    Cold Crucible Induction Melter (CCIM) Technology is being considered as a possible next generation melter for the Defense Waste Processing Facility (DWPF). Initial and baseline demonstrations that vitrified a Sludge Batch 4 (SB4) simulant at a waste loading of 50 weight percent (versus about 38 weight percent in the current DWPF Melter) were performed by the Nuclear Engineering and Technology Institute (NETEC) in South Korea via a subcontract from the Washington Savannah River Company (WSRC). This higher waste loading was achieved by using a CCIM which can run at higher glass processing temperatures (1250 C and higher) than the current DWPF Melter (1150 C). Higher waste loadings would result in less canisters being filled and faster waste throughput at the DWPF. The main demonstration objectives were to determine the maximum melt rate/waste throughput for the NETEC CCIM with a Sludge Batch 4 simulant as well as determine the viability of this technology for use in the DWPF.

  1. Investigation of corrosion experienced in a spray calciner/ceramic melter vitrification system

    SciTech Connect

    Dierks, R.D.; Mellinger, G.B.; Miller, F.A.; Nelson, T.A.; Bjorklund, W.J.

    1980-08-01

    After periodic testing of a large-scale spray calciner/ceramic melter vitrification system over a 2-yr period, sufficient corrosion was noted on various parts of the vitrification system to warrant its disassembly and inspection. A majority of the 316 SS sintered metal filters on the spray calciner were damaged by chemical corrosion and/or high temperature oxidation. Inconel-601 portions of the melter lid were attacked by chlorides and sulfates which volatilized from the molten glass. The refractory blocks, making up the walls of the melter, were attacked by the waste glass. This attack was occurring when operating temperatures were >1200/sup 0/C. The melter floor was protected by a sludge layer and showed no corrosion. Corrosion to the Inconel-690 electrodes was minimal, and no corrosion was noted in the offgas treatment system downstream of the sintered metal filters. It is believed that most of the melter corrosion occurred during one specific operating period when the melter was operated at high temperatures in an attempt to overcome glass foaming behavior. These high temperatures resulted in a significant release of volatile elements from the molten glass, and also created a situation where the glass was very fluid and convective, which increased the corrosion rate of the refractories. Specific corrosion to the calciner components cannot be proven to have occurred during a specific time period, but the mechanisms of attack were all accelerated under the high-temperature conditions that were experienced with the melter. A review of the materials of construction has been made, and it is concluded that with controlled operating conditions and better protection of some materials of construction corrosion of these systems will not cause problems. Other melter systems operating under similar strenuous conditions have shown a service life of 3 yr.

  2. High Level Waste Remote Handling Equipment in the Melter Cave Support Handling System at the Hanford Waste Treatment Plant

    SciTech Connect

    Bardal, M.A.; Darwen, N.J.

    2008-07-01

    Cold war plutonium production led to extensive amounts of radioactive waste stored in tanks at the Department of Energy's (DOE) Hanford site. Bechtel National, Inc. is building the largest nuclear Waste Treatment Plant in the world located at the Department of Energy's Hanford site to immobilize the millions of gallons of radioactive waste. The site comprises five main facilities; Pretreatment, High Level Waste vitrification, Low Active Waste vitrification, an Analytical Lab and the Balance of Facilities. The pretreatment facilities will separate the high and low level waste. The high level waste will then proceed to the HLW facility for vitrification. Vitrification is a process of utilizing a melter to mix molten glass with radioactive waste to form a stable product for storage. The melter cave is designated as the High Level Waste Melter Cave Support Handling System (HSH). There are several key processes that occur in the HSH cell that are necessary for vitrification and include: feed preparation, mixing, pouring, cooling and all maintenance and repair of the process equipment. Due to the cell's high level radiation, remote handling equipment provided by PaR Systems, Inc. is required to install and remove all equipment in the HSH cell. The remote handling crane is composed of a bridge and trolley. The trolley supports a telescoping tube set that rigidly deploys a TR 4350 manipulator arm with seven degrees of freedom. A rotating, extending, and retracting slewing hoist is mounted to the bottom of the trolley and is centered about the telescoping tube set. Both the manipulator and slewer are unique to this cell. The slewer can reach into corners and the manipulator's cross pivoting wrist provides better operational dexterity and camera viewing angles at the end of the arm. Since the crane functions will be operated remotely, the entire cell and crane have been modeled with 3-D software. Model simulations have been used to confirm operational and maintenance

  3. Results of the DWPF Melter Drain Canister, S00209

    SciTech Connect

    Andrews, M.K.

    1998-09-18

    The Savannah River Technology Center (SRTC) was requested by the Engineering Section of the Defense Waste Processing Facility (DWPF) to characterize the drain canister filled during the DWPF Proficiency Runs. Testing of this canister, along with testing of the glass samples taken from the canister, was performed as part of a continuing effort to demonstrate compliance with the Waste Acceptance Product Specifications (WAPS)1 as outlined in the Waste Form Qualification Coordinating Plan (QCP).2. This report is a summary of the results of the canister filled with glass from the melter drain valve during the DWPF Proficiency Runs. This summary includes the results necessary for Waste Qualification, as well as results and observations from other SRTC tests.

  4. Optimizing slurry separation in coal preparation

    SciTech Connect

    V.S. Shved; V.H. Fritsler; V.V. Bukhtiyarov

    2009-05-15

    In processing slurry with cationic polyelectrolytes, the final concentration of the suspended particulates in the water beyond the slurry tank in the coal-preparation shop is no more than 10 mg/l. Consequently, this water may be reused in industrial systems.

  5. Characterization and Delivery of Hanford High-Level Radioactive Waste Slurry

    SciTech Connect

    Thien, Michael G.; Denslow, Kayte M.; Lee, K. P.

    2014-11-15

    Two primary challenges to characterizing Hanford’s high-level radioactive waste slurry prior to transfer to a treatment facility are the ability to representatively sample million-gallon tanks and to estimate the critical velocity of the complex slurry. Washington River Protection Solutions has successfully demonstrated a sampling concept that minimizes sample errors by collecting multiple sample increments from a sample loop where the mixed tank contents are recirculated. Pacific Northwest National Laboratory has developed and demonstrated an ultrasonic-based Pulse-Echo detection device that is capable of detecting a stationary settled bed of solids in a pipe with flowing slurry. These two concepts are essential elements of a feed delivery strategy that drives the Hanford clean-up mission.

  6. TECHNETIUM RETENTION IN WTP LAW GLASS WITH RECYCLE FLOW-SHEET DM10 MELTER TESTING VSL-12R2640-1 REV 0

    SciTech Connect

    Abramowitz, Howard; Brandys, Marek; Cecil, Richard; D'Angelo, Nicholas; Matlack, Keith S.; Muller, Isabelle S.; Pegg, Ian L.; Callow, Richard A.; Joseph, Innocent

    2012-12-11

    Melter tests were conducted to determine the retention of technetium and other volatiles in glass while processing simulated Low Activity Waste (LAW) streams through a DM10 melter equipped with a prototypical off-gas system that concentrates and recycles fluid effiuents back to the melter feed. To support these tests, an existing DM10 system installed at Vitreous State Laboratory (VSL) was modified to add the required recycle loop. Based on the Hanford Tank Waste Treatment and Immobilization Plant (WTP) LAW off-gas system design, suitably scaled versions of the Submerged Bed Scrubber (SBS), Wet Electrostatic Precipitator (WESP), and TLP vacuum evaporator were designed, built, and installed into the DM10 system. Process modeling was used to support this design effort and to ensure that issues associated with the short half life of the {sup 99m}Tc radioisotope that was used in this work were properly addressed and that the system would be capable of meeting the test objectives. In particular, this required that the overall time constant for the system was sufficiently short that a reasonable approach to steady state could be achieved before the {sup 99m}Tc activity dropped below the analytical limits of detection. The conceptual design, detailed design, flow sheet development, process model development, Piping and Instrumentation Diagram (P&ID) development, control system design, software design and development, system fabrication, installation, procedure development, operator training, and Test Plan development for the new system were all conducted during this project. The new system was commissioned and subjected to a series of shake-down tests before embarking on the planned test program. Various system performance issues that arose during testing were addressed through a series of modifications in order to improve the performance and reliability of the system. The resulting system provided a robust and reliable platform to address the test objectives.

  7. The effect of HWVP feed nitrate and carbonate content on glass redox adjustment

    SciTech Connect

    Wiemers, K.D.

    1996-03-01

    The Hanford Waste Vitrification Plant (HWVP) is being designed for the Department of Energy to immobilize pretreated radioactive high-level waste (HLW) as glass for geological disposal. In the HWVP formic acid will be added to the pretreated HLW prior to vitrification. The formic acid is added to adjust the feed rheology and to provide a reductant which maintains the feed in the melter within an acceptable redox range. This study was conducted to evaluate the effect of nitrate and carbonate concentrations in the pretreated neutralized current acid waste (NCAW) feed on the amount of formic acid required to obtain an acceptable glass redox state in the melter. The glass redox state was measured by the Fe{sup +2}/Fe{sup +3} ratio in the vitrified product.

  8. Design considerations for slurry bioreactors

    SciTech Connect

    Zappi, M.E.; Banerji, S.K.; Bajpai, R.K.

    1994-12-31

    Slurry treatment is an innovative approach for bioremediation of contaminated soils under controlled conditions of pH, temperature, and nutrients. This treatment of excavated soils permits better control of environmental conditions than in landfarming, composting, and biocell units, and therefore may achieve accelerated rates of decontamination. Bioslurry reactors have been used to remediate a variety of contaminants, such as soils and sludges from refinery wastes, wood-preserving wastes, wastes containing polychlorinated biphenyls and halogenated solvents. Key considerations in design of such reactors involve meeting the oxygen requirements for biodegradation, preventing the settling of soil particles, efficient mixing of additives, and control of foaming. The aspects of reactor design, specifically agitation system have been discussed in this paper.

  9. Acidification of animal slurry--a review.

    PubMed

    Fangueiro, David; Hjorth, Maibritt; Gioelli, Fabrizio

    2015-02-01

    Ammonia emissions are a major problem associated with animal slurry management, and solutions to overcome this problem are required worldwide by farmers and stakeholders. An obvious way to minimize ammonia emissions from slurry is to decrease slurry pH by addition of acids or other substances. This solution has been used commonly since 2010 in countries such as Denmark, and its efficiency with regard to the minimization of NH3 emissions has been documented in many studies. Nevertheless, the impact of such treatment on other gaseous emissions during storage is not clear, since the studies performed so far have provided different scenarios. Similarly, the impact of the soil application of acidified slurry on plant production and diffuse pollution has been considered in several studies. Also, the impact of acidification upon combination with other slurry treatment technologies (e.g. mechanical separation, anaerobic digestion …) is important to consider. Here, a compilation and critical review of all these studies has been performed in order to fully understand the global impact of slurry acidification and assess the applicability of this treatment for slurry management. PMID:25463570

  10. Process for heating coal-oil slurries

    DOEpatents

    Braunlin, W.A.; Gorski, A.; Jaehnig, L.J.; Moskal, C.J.; Naylor, J.D.; Parimi, K.; Ward, J.V.

    1984-01-03

    Controlling gas to slurry volume ratio to achieve a gas holdup of about 0.4 when heating a flowing coal-oil slurry and a hydrogen containing gas stream allows operation with virtually any coal to solvent ratio and permits operation with efficient heat transfer and satisfactory pressure drops. The critical minimum gas flow rate for any given coal-oil slurry will depend on numerous factors such as coal concentration, coal particle size distribution, composition of the solvent (including recycle slurries), and type of coal. Further system efficiency can be achieved by operating with multiple heating zones to provide a high heat flux when the apparent viscosity of the gas saturated slurry is highest. Operation with gas flow rates below the critical minimum results in system instability indicated by temperature excursions in the fluid and at the tube wall, by a rapid increase and then decrease in overall pressure drop with decreasing gas flow rate, and by increased temperature differences between the temperature of the bulk fluid and the tube wall. At the temperatures and pressures used in coal liquefaction preheaters the coal-oil slurry and hydrogen containing gas stream behaves essentially as a Newtonian fluid at shear rates in excess of 150 sec[sup [minus]1]. The gas to slurry volume ratio should also be controlled to assure that the flow regime does not shift from homogeneous flow to non-homogeneous flow. Stable operations have been observed with a maximum gas holdup as high as 0.72. 29 figs.

  11. Process for heating coal-oil slurries

    DOEpatents

    Braunlin, Walter A.; Gorski, Alan; Jaehnig, Leo J.; Moskal, Clifford J.; Naylor, Joseph D.; Parimi, Krishnia; Ward, John V.

    1984-01-03

    Controlling gas to slurry volume ratio to achieve a gas holdup of about 0.4 when heating a flowing coal-oil slurry and a hydrogen containing gas stream allows operation with virtually any coal to solvent ratio and permits operation with efficient heat transfer and satisfactory pressure drops. The critical minimum gas flow rate for any given coal-oil slurry will depend on numerous factors such as coal concentration, coal particle size distribution, composition of the solvent (including recycle slurries), and type of coal. Further system efficiency can be achieved by operating with multiple heating zones to provide a high heat flux when the apparent viscosity of the gas saturated slurry is highest. Operation with gas flow rates below the critical minimum results in system instability indicated by temperature excursions in the fluid and at the tube wall, by a rapid increase and then decrease in overall pressure drop with decreasing gas flow rate, and by increased temperature differences between the temperature of the bulk fluid and the tube wall. At the temperatures and pressures used in coal liquefaction preheaters the coal-oil slurry and hydrogen containing gas stream behaves essentially as a Newtonian fluid at shear rates in excess of 150 sec.sup. -1. The gas to slurry volume ratio should also be controlled to assure that the flow regime does not shift from homogeneous flow to non-homogeneous flow. Stable operations have been observed with a maximum gas holdup as high as 0.72.

  12. Acidification of animal slurry--a review.

    PubMed

    Fangueiro, David; Hjorth, Maibritt; Gioelli, Fabrizio

    2015-02-01

    Ammonia emissions are a major problem associated with animal slurry management, and solutions to overcome this problem are required worldwide by farmers and stakeholders. An obvious way to minimize ammonia emissions from slurry is to decrease slurry pH by addition of acids or other substances. This solution has been used commonly since 2010 in countries such as Denmark, and its efficiency with regard to the minimization of NH3 emissions has been documented in many studies. Nevertheless, the impact of such treatment on other gaseous emissions during storage is not clear, since the studies performed so far have provided different scenarios. Similarly, the impact of the soil application of acidified slurry on plant production and diffuse pollution has been considered in several studies. Also, the impact of acidification upon combination with other slurry treatment technologies (e.g. mechanical separation, anaerobic digestion …) is important to consider. Here, a compilation and critical review of all these studies has been performed in order to fully understand the global impact of slurry acidification and assess the applicability of this treatment for slurry management.

  13. Bench-scale arc melter for R&D in thermal treatment of mixed wastes

    SciTech Connect

    Kong, P.C.; Grandy, J.D.; Watkins, A.D.; Eddy, T.L.; Anderson, G.L.

    1993-05-01

    A small dc arc melter was designed and constructed to run bench-scale investigations on various aspects of development for high-temperature (1,500-1,800{degrees}C) processing of simulated transuranic-contaminated waste and soil located at the Radioactive Waste Management Complex (RWMC). Several recent system design and treatment studies have shown that high-temperature melting is the preferred treatment. The small arc melter is needed to establish techniques and procedures (with surrogates) prior to using a similar melter with the transuranic-contaminated wastes in appropriate facilities at the site. This report documents the design and construction, starting and heating procedures, and tests evaluating the melter`s ability to process several waste types stored at the RWMC. It is found that a thin graphite strip provides reliable starting with initial high current capability for partially melting the soil/waste mixture. The heating procedure includes (1) the initial high current-low voltage mode, (2) a low current-high voltage mode that commences after some slag has formed and arcing dominates over the receding graphite conduction path, and (3) a predominantly Joule heating mode during which the current can be increased within the limits to maintain relatively quiescent operation. Several experiments involving the melting of simulated wastes are discussed. Energy balance, slag temperature, and electrode wear measurements are presented. Recommendations for further refinements to enhance its processing capabilities are identified. Future studies anticipated with the arc melter include waste form processing development; dissolution, retention, volatilization, and collection for transuranic and low-level radionuclides, as well as high vapor pressure metals; electrode material development to minimize corrosion and erosion; refractory corrosion and/or skull formation effects; crucible or melter geometry; metal oxidation; and melt reduction/oxidation (redox) conditions.

  14. Method and apparatus for transporting liquid slurries

    DOEpatents

    Berry, G.F.; Lyczkowski, R.W.; Chisheng Wang.

    1993-03-16

    An improved method and device to prevent erosion of slurry transport devices is disclosed which uses liquid injection to prevent contact by the slurry composition with the inner surface of the walls of the transport system. A non-abrasive liquid is injected into the slurry transport system and maintains intimate contact with the entire inner surface of the transport system, thereby creating a fluid barrier between the non-abrasive liquid and the inner surface of the transport system which thereby prevents erosion.

  15. Method and apparatus for transporting liquid slurries

    DOEpatents

    Berry, Gregory F.; Lyczkowski, Robert W.; Wang, Chi-Sheng

    1993-01-01

    An improved method and device to prevent erosion of slurry transport devices is disclosed which uses liquid injection to prevent contact by the slurry composition with the inner surface of the walls of the transport system. A non-abrasive liquid is injected into the slurry transport system and maintains intimate contact with the entire inner surface of the transport system, thereby creating a fluid barrier between the non-abrasive liquid and the inner surface of the transport system which thereby prevents erosion.

  16. The Impact of Using Alternative Forages on the Nutrient Value within Slurry and Its Implications for Forage Productivity in Agricultural Systems

    PubMed Central

    Crotty, Felicity V.; Fychan, Rhun; Theobald, Vince J.; Sanderson, Ruth; Chadwick, David R.; Marley, Christina L.

    2014-01-01

    Alternative forages can be used to provide valuable home-grown feed for ruminant livestock. Utilising these different forages could affect the manure value and the implications of incorporating these forages into farming systems, needs to be better understood. An experiment tested the hypothesis that applying slurries from ruminants, fed ensiled red clover (Trifolium pratense), lucerne (Medicago sativa) or kale (Brassica oleracea) would improve the yield of hybrid ryegrass (Lolium hybridicum), compared with applying slurries from ruminants fed ensiled hybrid ryegrass, or applying inorganic N alone. Slurries from sheep offered one of four silages were applied to ryegrass plots (at 35 t ha−1) with 100 kg N ha−1 inorganic fertiliser; dry matter (DM) yield was compared to plots only receiving ammonium nitrate at rates of 0, 100 and 250 kg N ha−1 year−1. The DM yield of plots treated with 250 kg N, lucerne or red clover slurry was significantly higher than other treatments (P<0.001). The estimated relative fertiliser N equivalence (FNE) (fertiliser-N needed to produce same yield as slurry N), was greatest for lucerne (114 kg) >red clover (81 kg) >kale (44 kg) >ryegrass (26 kg ha−1 yr−1). These FNE values represent relative efficiencies of 22% (ryegrass), 52% (kale), 47% (red clover) and 60% for lucerne slurry, with the ryegrass slurry efficiency being lowest (P = 0.005). Soil magnesium levels in plots treated with legume slurry were higher than other treatments (P<0.001). Overall, slurries from ruminants fed alternative ensiled forages increased soil nutrient status, forage productivity and better N efficiency than slurries from ruminants fed ryegrass silage. The efficiency of fertiliser use is one of the major factors influencing the sustainability of farming systems, these findings highlight the cascade in benefits from feeding ruminants alternative forages, and the need to ensure their value is effectively captured to reduce environmental risks. PMID

  17. The impact of using alternative forages on the nutrient value within slurry and its implications for forage productivity in agricultural systems.

    PubMed

    Crotty, Felicity V; Fychan, Rhun; Theobald, Vince J; Sanderson, Ruth; Chadwick, David R; Marley, Christina L

    2014-01-01

    Alternative forages can be used to provide valuable home-grown feed for ruminant livestock. Utilising these different forages could affect the manure value and the implications of incorporating these forages into farming systems, needs to be better understood. An experiment tested the hypothesis that applying slurries from ruminants, fed ensiled red clover (Trifolium pratense), lucerne (Medicago sativa) or kale (Brassica oleracea) would improve the yield of hybrid ryegrass (Lolium hybridicum), compared with applying slurries from ruminants fed ensiled hybrid ryegrass, or applying inorganic N alone. Slurries from sheep offered one of four silages were applied to ryegrass plots (at 35 t ha⁻¹) with 100 kg N ha⁻¹ inorganic fertiliser; dry matter (DM) yield was compared to plots only receiving ammonium nitrate at rates of 0, 100 and 250 kg N ha⁻¹ year-1. The DM yield of plots treated with 250 kg N, lucerne or red clover slurry was significantly higher than other treatments (P<0.001). The estimated relative fertiliser N equivalence (FNE) (fertiliser-N needed to produce same yield as slurry N), was greatest for lucerne (114 kg) >red clover (81 kg) >kale (44 kg) >ryegrass (26 kg ha⁻¹ yr⁻¹). These FNE values represent relative efficiencies of 22% (ryegrass), 52% (kale), 47% (red clover) and 60% for lucerne slurry, with the ryegrass slurry efficiency being lowest (P = 0.005). Soil magnesium levels in plots treated with legume slurry were higher than other treatments (P<0.001). Overall, slurries from ruminants fed alternative ensiled forages increased soil nutrient status, forage productivity and better N efficiency than slurries from ruminants fed ryegrass silage. The efficiency of fertiliser use is one of the major factors influencing the sustainability of farming systems, these findings highlight the cascade in benefits from feeding ruminants alternative forages, and the need to ensure their value is effectively captured to reduce environmental risks.

  18. Ruthenium volatility from the vitrification of melter feeds prepared using the Nitric Acid Flowsheet

    SciTech Connect

    Hutson, N.D.

    1992-10-22

    The present DWPF flowsheet calls for the chemical treatment of waste sludge with 90 wt% formic acid prior to the addition of the Precipitate Hydrolysis Aqueous (PHA) product. An alternative processing methodology, denoted the ``Nitric Acid Flowsheet``, has been proposed. In the application of this flowsheet, nitric acid would be used to neutralize sludge base components (hydroxides and carbonates) prior to the addition of late wash PHA. The late wash PHA will contain sufficient quantities of formic acid to adequately complete necessary reduction-oxidation (REDOX) reactions.

  19. Ruthenium volatility from the vitrification of melter feeds prepared using the Nitric Acid Flowsheet

    SciTech Connect

    Hutson, N.D.

    1992-10-22

    The present DWPF flowsheet calls for the chemical treatment of waste sludge with 90 wt% formic acid prior to the addition of the Precipitate Hydrolysis Aqueous (PHA) product. An alternative processing methodology, denoted the Nitric Acid Flowsheet'', has been proposed. In the application of this flowsheet, nitric acid would be used to neutralize sludge base components (hydroxides and carbonates) prior to the addition of late wash PHA. The late wash PHA will contain sufficient quantities of formic acid to adequately complete necessary reduction-oxidation (REDOX) reactions.

  20. Evaluation of Exothermic Reactions from Bulk-Vitrification Melter Feeds Containing Cellulose

    SciTech Connect

    Scheele, Randall D.; McNamara, Bruce K.; Bagaasen, Larry M.; Bos, Stanley J.; Kozelisky, Anne E.; Berry, Pam

    2007-06-25

    PNNL has demonstrated that cellulose effectively reduces the amount of molten ionic salt during Bulk Vitrification of simulated Hanford Low Level Waste (LLW). To address concerns about the potential reactivity of cellulose-LLW, PNNL used thermogravimetric analysis, differential thermal analysis, and accelerating rate calorimetry to determine in these preliminary studies that these mixtures will support a self-sustaining reaction if heated to 110°C at adiabatic conditions. Additional testing is recommended.

  1. Preliminary evaluation of Am/Cm melter feed preparation process upset recovery flowsheets

    SciTech Connect

    Stone, M.E.

    2000-01-20

    This document summarizes the results from the development of flowsheets to recover from credible processing errors specified in TTR 99-MNSS/SE-006. The proposed flowsheets were developed in laboratory scale equipment and will be utilized with minor modifications for full scale demonstrations in the Am/Cm Pilot Facility.

  2. HLW Melter Control Strategy Without Visual Feedback VSL-12R2500-1 Rev 0

    SciTech Connect

    Kruger, A A.; Joseph, Innocent; Matlack, Keith S.; Callow, Richard A.; Abramowitz, Howard; Pegg, Ian L.; Brandys, Marek; Kot, Wing K.

    2012-11-13

    Plans for the treatment of high level waste (HL W) at the Hanford Tank Waste Treatment and Immobilization Plant (WTP) are based upon the inventory of the tank wastes, the anticipated performance of the pretreatment processes, and current understanding of the capability of the borosilicate glass waste form [I]. The WTP HLW melter design, unlike earlier DOE melter designs, incorporates an active glass bubbler system. The bubblers create active glass pool convection and thereby improve heat and mass transfer and increase glass melting rates. The WTP HLW melter has a glass surface area of 3.75 m{sup 2} and depth of ~ 1.1 m. The two melters in the HLW facility together are designed to produce up to 7.5 MT of glass per day at 100% availability. Further increases in HL W waste processing rates can potentially be achieved by increasing the melter operating temperature above 1150°C and by increasing the waste loading in the glass product. Increasing the waste loading also has the added benefit of decreasing the number of canisters for storage.

  3. Crystallization In High Level Waste (HLW) Glass Melters: Operational Experience From The Savannah River Site

    SciTech Connect

    Fox, K. M.

    2014-02-27

    processing strategy for the Hanford Tank Waste Treatment and Immobilization Plant (WTP). The basis of this alternative approach is an empirical model predicting the crystal accumulation in the WTP glass discharge riser and melter bottom as a function of glass composition, time, and temperature. When coupled with an associated operating limit (e.g., the maximum tolerable thickness of an accumulated layer of crystals), this model could then be integrated into the process control algorithms to formulate crystal tolerant high level waste (HLW) glasses targeting higher waste loadings while still meeting process related limits and melter lifetime expectancies. This report provides a review of the scaled melter testing that was completed in support of the Defense Waste Processing Facility (DWPF) melter. Testing with scaled melters provided the data to define the DWPF operating limits to avoid bulk (volume) crystallization in the un-agitated DWPF melter and provided the data to distinguish between spinels generated by K-3 refractory corrosion versus spinels that precipitated from the HLW glass melt pool. This report includes a review of the crystallization observed with the scaled melters and the full scale DWPF melters (DWPF Melter 1 and DWPF Melter 2). Examples of actual DWPF melter attainment with Melter 2 are given. The intent is to provide an overview of lessons learned, including some example data, that can be used to advance the development and implementation of an empirical model and operating limit for crystal accumulation for WTP. Operation of the first and second (current) DWPF melters has demonstrated that the strategy of using a liquidus temperature predictive model combined with a 100 °C offset from the normal melter operating temperature of 1150 °C (i.e., the predicted liquidus temperature (TL) of the glass must be 1050 °C or less) has been successful in preventing any detrimental accumulation of spinel in the DWPF melt pool, and spinel has not been

  4. Rheological analysis of a flyash slurry

    SciTech Connect

    Grove, T.W.

    1983-01-01

    The report covers work carried out on behalf of the National Coal Board. Rotational viscometry tests were undertaken to ascertain the characteristics of a flyash slurry and predict full-scale pipeline losses.

  5. Preparation and utilization of slurry fuel with flotation tailing

    SciTech Connect

    Jiang Shixin; Jiang Qiyun; Lui Qing; Shao Peozao; Wang Zuna; Guo Baoxin

    1993-12-31

    Most coal preparation plants treating metallurgical coal employ flotation process for recovering concentrate from -0.5mm fraction. For full utilization of combustibles, the common practice of flotation operation is to give a relatively low ash concentrate while leaving a medium ash tailing as an inferior fuel. In this case, the dilute flotation tailing is thickened and dewatered, giving a filtering cake containing about 20-30% moisture as the final product. Difficulties are confronted in handling of this sticky mass. Besides, combustion of such high-moisture inferior fuel would be less efficient and more pollutant. Ways have been sought to solve these problems. Conversion of such dewatered flotation tailing into slurry fuel is one of possible options in view of its good handleability and high efficiency of carbon burnout in combustion even in small outfits. In Chinese situation, a coal mine area always includes population points and associate utilities and consumes about 5% of coal produced, some of which should be of good quality. Clean and efficient usage of such coal sludge in-situ will be of benefit to the mine in that locally consumed coal could be substituted, which can be in turns loaded out as regular commodity or joining with the main stream to coal preparation plant for production of more premium coal. Datun Coal Preparation Plant employs jig-flotation process and produces concentrate for coking plants. It has a designed annual capacity of treating 1.8 Mt feed coal and the highest record of operation was 2.1 Mt. Average yield of flotation tailing in recent years is 3.5%. Economy would be the prime importance to be considered for converting this sludge into slurry fuel, as preparation of coal slurry is usually considered to be expensive.

  6. Volatilization and redox testing in a DC arc melter: FY-93 and FY-94

    SciTech Connect

    Grandy, J.D.; Sears, J.W.; Soelberg, N.R.; Reimann, G.A.; McIlwain, M.E.

    1996-07-01

    The purpose of these experiments was to study the dissolution, retention, volatilization, and trapping of transuranic radionuclide elements (TRUs), mixed fission and activation products, and high vapor pressure metals (HVPMS) during processing in a high temperature arc furnace. In all cases, surrogate elements (lanthanides) were used in place of radioactive ones. The experiments were conducted utilizing a small DC arc melter developed at the Idaho National Engineering Laboratory (INEL) Research Center (IRC). The small arc melter was originally developed in 1992 and has been used previously for waste form studies of iron enriched basalt (IEB) and IEB with zirconium and titanium additions (IEB4). Section 3 contains a description of the small arc melter and its operational capabilities are discussed in Chapter 4. The remainder of the document describes each testing program and then discusses results and findings.

  7. Modeling principles applied to the simulation of a joule-heated glass melter

    SciTech Connect

    Routt, K.R.

    1980-05-01

    Three-dimensional conservation equations applicable to the operation of a joule-heated glass melter were rigorously examined and used to develop scaling relationships for modeling purposes. By rigorous application of the conservation equations governing transfer of mass, momentum, energy, and electrical charge in three-dimensional cylindrical coordinates, scaling relationships were derived between a glass melter and a physical model for the following independent and dependent variables: geometrical size (scale), velocity, temperature, pressure, mass input rate, energy input rate, voltage, electrode current, electrode current flux, total power, and electrical resistance. The scaling relationships were then applied to the design and construction of a physical model of the semiworks glass melter for the Defense Waste Processing Facility. The design and construction of such a model using glycerine plus LiCl as a model fluid in a one-half-scale Plexiglas tank is described.

  8. Experimental Plan for Crystal Accumulation Studies in the WTP Melter Riser

    SciTech Connect

    Miller, D.; Fowley, M.

    2015-04-28

    This experimental plan defines crystal settling experiments to be in support of the U.S. Department of Energy – Office of River Protection crystal tolerant glass program. The road map for development of crystal-tolerant high level waste glasses recommends that fluid dynamic modeling be used to better understand the accumulation of crystals in the melter riser and mechanisms of removal. A full-scale version of the Hanford Waste Treatment and Immobilization Plant (WTP) melter riser constructed with transparent material will be used to provide data in support of model development. The system will also provide a platform to demonstrate mitigation or recovery strategies in off-normal events where crystal accumulation impedes melter operation. Test conditions and material properties will be chosen to provide results over a variety of parameters, which can be used to guide validation experiments with the Research Scale Melter at the Pacific Northwest National Laboratory, and that will ultimately lead to the development of a process control strategy for the full scale WTP melter. The experiments described in this plan are divided into two phases. Bench scale tests will be used in Phase 1 (using the appropriate solid and fluid simulants to represent molten glass and spinel crystals) to verify the detection methods and analytical measurements prior to their use in a larger scale system. In Phase 2, a full scale, room temperature mockup of the WTP melter riser will be fabricated. The mockup will provide dynamic measurements of flow conditions, including resistance to pouring, as well as allow visual observation of crystal accumulation behavior.

  9. Vitrification of noble metals containing NCAW simulant with an engineering scale melter (ESM): Campaign report

    SciTech Connect

    Grunewald, W.; Roth, G.; Tobie, W.; Weisenburger, S.; Weiss, K.; Elliott, M.; Eyler, L.L.

    1996-03-01

    ESM has been designed as a 10th-scale model of the DWPF-type melter, currently the reference melter for nitrification of Hanford double shell tankwaste. ESM and related equipment have been integrated to the existing mockup vitrification plant VA-WAK at KfK. On June 2-July 10, 1992, a shakedown test using 2.61 m{sup 3} of NCAW (neutralized current acid waste) simulant without noble metals was performed. On July 11-Aug. 30, 1992, 14.23 m{sup 3} of the same simulant with nominal concentrations of Ru, Rh, and Pd were vitrified. Objective was to investigate the behavior of such a melter with respect to discharge of noble metals with routine glass pouring via glass overflow. Results indicate an accumulation of noble metals in the bottom area of the flat-bottomed ESM. About 65 wt% of the noble metals fed to the melter could be drained out, whereas 35 wt% accumulated in the melter, based on analysis of glass samples from glass pouring stream in to the canisters. After the melter was drained at the end of the campaign through a bottom drain valve, glass samples were taken from the residual bottom layer. The samples had significantly increased noble metals content (factor of 20-45 to target loading). They showed also a significant decrease of the specific electric resistance compared to bulk glass (factor of 10). A decrease of 10- 15% of the resistance between he power electrodes could be seen at the run end, but the total amount of noble metals accumulated was not yet sufficient enough to disturb the Joule heating of the glass tank severely.

  10. Selection of melter systems for the DOE/Industrial Center for Waste Vitrification Research

    SciTech Connect

    Bickford, D.F.

    1993-12-31

    The EPA has designated vitrification as the best developed available technology for immobilization of High-Level Nuclear Waste. In a recent federal facilities compliance agreement between the EPA, the State of Washington, and the DOE, the DOE agreed to vitrify all of the Low Level Radioactive Waste resulting from processing of High Level Radioactive Waste stored at the Hanford Site. This is expected to result in the requirement of 100 ton per day Low Level Radioactive Waste melters. Thus, there is increased need for the rapid adaptation of commercial melter equipment to DOE`s needs. DOE has needed a facility where commercial pilot scale equipment could be operated on surrogate (non-radioactive) simulations of typical DOE waste streams. The DOE/Industry Center for Vitrification Research (Center) was established in 1992 at the Clemson University Department of Environmental Systems Engineering, Clemson, SC, to address that need. This report discusses some of the characteristics of the melter types selected for installation of the Center. An overall objective of the Center has been to provide the broadest possible treatment capability with the minimum number of melter units. Thus, units have been sought which have broad potential application, and which had construction characteristics which would allow their adaptation to various waste compositions, and various operating conditions, including extreme variations in throughput, and widely differing radiological control requirements. The report discusses waste types suitable for vitrification; technical requirements for the application of vitrification to low level mixed wastes; available melters and systems; and selection of melter systems. An annotated bibliography is included.

  11. THE RESULTS OF TESTING TO EVALUATE CRYSTAL FORMATION AND SETTLING IN THE COLD CRUCIBLE INDUCTION MELTER

    SciTech Connect

    Marra, J.

    2009-06-30

    The Cold Crucible Induction Melter (CCIM) technology offers the potential to increase waste loading for High Level Waste (HLW) glasses leading to significant improvements in waste throughput rates compared to the reference Joule Heated Melter (JHM). Prior to implementation of a CCIM in a production facility it is necessary to better understand processing constraints associated with the CCIM. The glass liquidus temperature requirement for processing in the CCIM is an open issue. Testing was conducted to evaluate crystal formation and crystal settling during processing in the CCIM to gain insight into the effects on processing. A high aluminum/high iron content glass composition with known crystal formation tendencies was selected for testing. A continuous melter test was conducted for approximately 51 hours. To evaluate crystal formation, glass samples were obtained from pours and from glass receipt canisters where the glass melt had varying residence time in the melter. Additionally, upon conclusion of the testing, glass samples from the bottom of the melter were obtained to assess the degree of crystal settling. Glass samples were characterized in an attempt to determine quantitative fractions of crystals in the glass matrix. Crystal identity and relative composition were determined using a combination of x-ray diffraction (XRD) and scanning electron microscopy coupled with energy dispersive spectroscopy (SEM/EDS). Select samples were also analyzed by digesting the glass and determining the composition using inductively coupled atomic emission spectroscopy (ICP-AES). There was evidence of crystal formation (primarily spinels) in the melt and during cooling of the collected glass. There was evidence of crystal settling in the melt over the duration of the melter campaign.

  12. Gasifier feed: Tailor-made from Illinois coals. Technical report, September 1, 1991--November 30, 1991

    SciTech Connect

    Ehrlinger, H.P. III

    1991-12-31

    The purpose of this research is to develop a coal slurry from waste streams using Illinois coal that is ideally suited for a gasification feed. The principle items to be studied are (1) methods of concentrating pyrite and decreasing other ash forming minerals into a high grade gasification feed using froth flotation and gravity separation techniques; (2) chemical and particle size analyses of coal slurries; (3) determination of how that slurry can be densified and to what degree of densification is optimum from the pumpability and combustibility analyses; and (4) reactivity studies.

  13. Advanced waste form and Melter development for treatment of troublesome high-level wastes

    SciTech Connect

    Marra, James; Kim, Dong -Sang; Maio, Vincent

    2015-10-01

    A number of waste components in US defense high level radioactive wastes (HLW) have proven challenging for current Joule heated ceramic melter (JHCM) operations and have limited the ability to increase waste loadings beyond already realized levels. Many of these “troublesome" waste species cause crystallization in the glass melt that can negatively impact product quality or have a deleterious effect on melter processing. Recent efforts at US Department of Energy laboratories have focused on understanding crystallization behavior within HLW glass melts and investigating approaches to mitigate the impacts of crystallization so that increases in waste loading can be realized. Advanced glass formulations have been developed to highlight the unique benefits of next-generation melter technologies such as the Cold Crucible Induction Melter (CCIM). Crystal-tolerant HLW glasses have been investigated to allow sparingly soluble components such as chromium to crystallize in the melter but pass out of the melter before accumulating.The Hanford site AZ-101 tank waste composition represents a waste group that is waste loading limited primarily due to high concentrations of Fe2O3 (also with high Al2O3 concentrations). Systematic glass formulation development utilizing slightly higher process temperatures and higher tolerance to spinel crystals demonstrated that an increase in waste loading of more than 20% could be achieved for this waste composition, and by extension higher loadings for wastes in the same group. An extended duration CCIM melter test was conducted on an AZ-101 waste simulant using the CCIM platform at the Idaho National Laboratory (INL). The melter was continually operated for approximately 80 hours demonstrating that the AZ-101 high waste loading glass composition could be readily processed using the CCIM technology. The resulting glass was close to the targeted composition and exhibited excellent durability in both

  14. Noble Metals and Spinel Settling in High Level Waste Glass Melters

    SciTech Connect

    Sundaram, S. K.; Perez, Joseph M.

    2000-09-30

    In the continuing effort to support the Defense Waste Processing Facility (DWPF), the noble metals issue is addressed. There is an additional concern about the amount of noble metals expected to be present in the future batches that will be considered for vitrification in the DWPF. Several laboratory, as well as melter-scale, studies have been completed by various organizations (mainly PNNL, SRTC, and WVDP in the USA). This letter report statuses the noble metals issue and focuses at the settling of noble metals in melters.

  15. Modular plant recovers high quality fuel from slurry pond

    SciTech Connect

    Batanian, D.C.; Terry, R.L.; Watters, L.A.

    1999-07-01

    For more than forty years, Peabody Coal Company operated a large deep mine complex near the town of Pawnee, approximately 15 miles southeast of Springfield in Christian County, Illinois. The Peabody Mine No.10 recovered No.6 (Herrin) seam raw coal from a depth of about 350 feet. All of the run-of-mine production was washed in a cleaning plant that utilized jigs and water-only cyclone circuits to produce a clean coal sold exclusively in the domestic steam coal market. Cleaning plant capacity was approximately 1,150 tons per hour, and clean coal production averaged about 2.5 million tons per year. When the economically recoverable reserves of No.6 coal were depleted in 1994, the mine was closed and the plant idled. Clean coal produced at Mine No.10 had an average ash content of about 10.0%, total sulfur of 3.50% and a heating value of 10,300 BTU/lb. Due to the relative inefficiency of the plant fine coal cleaning circuitry, significant quantities of coal reported to the tailings thickener as refuse. Thickener underflow was pumped to nearby slurry impoundments, which by 1994 were estimated to contain more than 5 million tons of material. Following the mine closure, the slurry ponds were reclaimed and the coal cleaning plant was dismantled. In 1997, USA Coal contracted for the erection of two synthetic fuel production facilities at the old Mine No.10 site. These facilities became operational in June of 1998 and qualified for Section 29 federal tax credits. In January of 1998, Sedgman was awarded a contract to design and build a preparation plant capable of recovering fine coal from the slurry impoundments at the Mine No.10 site. The fine coal recovery plant was erected in under 4 months utilizing modular construction techniques, which not only reduced field construction time but will also allow for rapid relocation of the recovery plant when all the slurry pond material at this site is depleted. From a raw plant feed of 325 tons per hour of 3.0 MM x 0 material, the

  16. Tunable molten oxide pool assisted plasma-melter vitrification systems

    DOEpatents

    Titus, Charles H.; Cohn, Daniel R.; Surma, Jeffrey E.

    1998-01-01

    The present invention provides tunable waste conversion systems and apparatus which have the advantage of highly robust operation and which provide complete or substantially complete conversion of a wide range of waste streams into useful gas and a stable, nonleachable solid product at a single location with greatly reduced air pollution to meet air quality standards. The systems provide the capability for highly efficient conversion of waste into high quality combustible gas and for high efficiency conversion of the gas into electricity by utilizing a high efficiency gas turbine or an internal combustion engine. The solid product can be suitable for various commercial applications. Alternatively, the solid product stream, which is a safe, stable material, may be disposed of without special considerations as hazardous material. In the preferred embodiment, the arc plasma furnace and joule heated melter are formed as a fully integrated unit with a common melt pool having circuit arrangements for the simultaneous independently controllable operation of both the arc plasma and the joule heated portions of the unit without interference with one another. The preferred configuration of this embodiment of the invention utilizes two arc plasma electrodes with an elongated chamber for the molten pool such that the molten pool is capable of providing conducting paths between electrodes. The apparatus may additionally be employed with reduced use or without further use of the gases generated by the conversion process. The apparatus may be employed as a net energy or net electricity producing unit where use of an auxiliary fuel provides the required level of electricity production. Methods and apparatus for converting metals, non-glass forming waste streams and low-ash producing inorganics into a useful gas are also provided. The methods and apparatus for such conversion include the use of a molten oxide pool having predetermined electrical, thermal and physical

  17. ASSESSMENT OF THE ABILITY OF STANDARD SLURRY PUMPS TO MIX MISCIBLE AND IMMISCIBLE LIQUIDS IN TANK 50H

    SciTech Connect

    Poirier, M.

    2011-06-15

    Tank 50H is the feed tank for the Saltstone Production Facility (SPF). At present, Tank 50H contains two standard slurry pumps and two Quad Volute slurry pumps. Current requirements and mixing operation is to run three pumps for one hour prior to initiating a feed transfer to SPF. Savannah River Site (SRS) Liquid Waste would like to move one or both of the Quad Volute pumps from Tank 50H to Tank 51H to replace pumps in Tank 51H that are failing. In addition, one of the standard pumps in Tank 50H exhibits high seal leakage and vibration. SRS Liquid Waste requested Savannah River National (SRNL) to conduct a study to evaluate the feasibility of mixing the contents of Tank 50H with one to three standard slurry pumps. To determine the pump requirements to blend miscible and immiscible liquids in Tank 50H, the author reviewed the pilot-scale blending work performed for the Salt Disposition Integration Project (SDIP) and the technical literature, and applied the results to Tank 50H to determine the number, size, and operating parameters needed to blend the tank contents. The conclusions from this analysis are: (1) A single rotating standard slurry pump (with a 13.6 ft{sup 2}/s U{sub 0}D) will be able to blend miscible liquids (i.e., salt solution) in Tank 50H within 4.4 hours. (2) Two rotating standard slurry pumps will be able to blend miscible liquids in Tank 50H within 3.1 hours. (3) Three rotating standard slurry pumps will be able to blend miscible liquids in Tank 50H within 2.5 hours. (4) A single rotating standard slurry pump (with a 13.6 ft{sup 2}/s U{sub 0}D) will disperse Isopar L{reg_sign} droplets that are less than or equal to 15 micron in diameter. If the droplets are less than 15 micron, they will be dispersed within 4.4 hours. Isopar L{reg_sign} provides a lower bound on the maximum size of droplets that will be dispersed by the slurry pumps in Tank 50H. (5) Two rotating standard slurry pumps will disperse Isopar L{reg_sign} droplets less than 15 micron

  18. Redox Control For Hanford HLW Feeds VSL-12R2530-1, REV 0

    SciTech Connect

    Kruger, A. A.; Matlack, Keith S.; Pegg, Ian L.; Kot, Wing K.; Joseph, Innocent

    2012-12-13

    The principal objectives of this work were to investigate the effects of processing simulated Hanford HLW at the estimated maximum concentrations of nitrates and oxalates and to identify strategies to mitigate any processing issues resulting from high concentrations of nitrates and oxalates. This report provides results for a series of tests that were performed on the DM10 melter system with simulated C-106/AY-102 HLW. The tests employed simulated HLW feeds containing variable amounts of nitrates and waste organic compounds corresponding to maximum concentrations proj ected for Hanford HLW streams in order to determine their effects on glass production rate, processing characteristics, glass redox conditions, melt pool foaming, and the tendency to form secondary phases. Such melter tests provide information on key process factors such as feed processing behavior, dynamic effects during processing, processing rates, off-gas amounts and compositions, foaming control, etc., that cannot be reliably obtained from crucible melts.

  19. FY-97 operations of the pilot-scale glass melter to vitrify simulated ICPP high activity sodium-bearing waste

    SciTech Connect

    Musick, C.A.

    1997-11-01

    A 3.5 liter refractory-lined joule-heated glass melter was built to test the applicability of electric melting to vitrify simulated high activity waste (HAW). The HAW streams result from dissolution and separation of Idaho Chemical Processing Plant (ICPP) calcines and/or radioactive liquid waste. Pilot scale melter operations will establish selection criteria needed to evaluate the application of joule heating to immobilize ICPP high activity waste streams. The melter was fabricated with K-3 refractory walls and Inconel 690 electrodes. It is designed to be continuously operated at 1,150 C with a maximum glass output rate of 10 lbs/hr. The first set of tests were completed using surrogate HAW-sodium bearing waste (SBW). The melter operated for 57 hours and was shut down due to excessive melt temperatures resulting in low glass viscosity (< 30 Poise). Due to the high melt temperature and low viscosity the molten glass breached the melt chamber. The melter has been dismantled and examined to identify required process improvement areas and successes of the first melter run. The melter has been redesigned and is currently being fabricated for the second run, which is scheduled to begin in December 1997.

  20. Demonstration of an approach to waste form qualification through simulation of liquid-fed ceramic melter process operations

    SciTech Connect

    Reimus, P.W.; Kuhn, W.L.; Peters, R.D.; Pulsipher, B.A.

    1986-07-01

    During fiscal year 1982, the US Department of Energy (DOE) assigned responsibility for managing civilian nuclear waste treatment programs in the United States to the Nuclear Waste Treatment Program (NWTP) at the Pacific Northwest Laboratory (PNL). One of the principal objectives of this program is to establish relationships between vitrification process control and glass quality. Users of the liquid-fed ceramic melter (LFCM) process will need such relationships in order to establish acceptance of vitrified high-level nuclear waste at a licensed federal repository without resorting to destructive examination of the canisters. The objective is to be able to supply a regulatory agency with an estimate of the composition, durability, and integrity of the glass in each waste glass canister produced from an LFCM process simply by examining the process data collected during the operation of the LFCM. The work described here will continue through FY-1987 and culminate in a final report on the ability to control and monitor an LFCM process through sampling and process control charting of the LFCM feed system.

  1. Effect of Particle Size Distribution on Slurry Rheology: Nuclear Waste Simulant Slurries

    SciTech Connect

    Chun, Jaehun; Oh, Takkeun; Luna, Maria L.; Schweiger, Michael J.

    2011-07-05

    Controlling the rheological properties of slurries has been of great interest in various industries such as cosmetics, ceramic processing, and nuclear waste treatment. Many physicochemical parameters, such as particle size, pH, ionic strength, and mass/volume fraction of particles, can influence the rheological properties of slurry. Among such parameters, the particle size distribution of slurry would be especially important for nuclear waste treatment because most nuclear waste slurries show a broad particle size distribution. We studied the rheological properties of several different low activity waste nuclear simulant slurries having different particle size distributions under high salt and high pH conditions. Using rheological and particle size analysis, it was found that the percentage of colloid-sized particles in slurry appears to be a key factor for rheological characteristics and the efficiency of rheological modifiers. This behavior was shown to be coupled with an existing electrostatic interaction between particles under a low salt concentration. Our study suggests that one may need to implement the particle size distribution as a critical factor to understand and control rheological properties in nuclear waste treatment plants, such as the U.S. Department of Energy’s Hanford and Savannah River sites, because the particle size distributions significantly vary over different types of nuclear waste slurries.

  2. Lightweight Cement Slurries based on vermiculite

    NASA Astrophysics Data System (ADS)

    Minaev, K.; Gorbenko, V.; Ulyanova, O.

    2014-08-01

    The main purpose of the research is to study the lightweight cement slurry based on vermiculite and its parameters in accordance with GOST 1581-96 requirements as well as improvement of its formulation by polymer additives. Analysis of vermiculite-containing mixture providing the lowest density while maintaining other required parameters was conducted. As a cement base, cement PTscT-I-G-CC-1, cement PTscT - 100 and vermiculite M200 and M150 were used. Vermiculite content varied from 10 to 15 %; and water-to-cement-ratio ranged from 0.65 to 0.8. To sum up, despite the fact that lightweight cement slurry based on vermiculite satisfies GOST 1581-96 requirements under laboratory conditions, field studies are necessary in order to make a conclusion about applicability of this slurry for well cementing.

  3. Electromagnetic and Thermal-flow Modeling of a Cold-Wall Crucible Induction Melter

    SciTech Connect

    Fort, James A.; Garnich, Mark R.; Klymyshyn, Nicholas A.

    2005-02-01

    An approach for modeling cold-wall crucible induction melters is described. Materials in the melt and melter are non-ferromagnetic. In contrast to other modeling works reported in the literature, the numerical models utilize commercial codes. The ANSYS finite element code is employed for electromagnetic field simulations and the STAR-CD finite volume code for thermal-flow calculations. Results from the electromagnetic calculations in the form of local Joule heat and Lorentz force distributions are included as loads in the thermal-flow analysis. This loosely-coupled approach is made possible by the small variation in temperature and, consequently, small variation in electrical properties across the melt as well as the quasi-steady state nature of the thermal flow calculations. A three dimensional finite element grid for electromagnetic calculations is adapted to a similar axisymmetric finite volume grid for data transfer to the thermal-flow model. Results from the electromagnetic model compare well with operational data from a 175 mm diameter melter. Results from the thermal-flow simulation provide insight toward molten metal circulation patterns, temperature variations, and velocity magnitudes. Initial results are included for a model that simulates the formation of a solid (skull) layer on the crucible base and wall. Overall, the modeling approach is shown to produce useful results relating operational parameters to the physics of steady state melter operation.

  4. A JOULE-HEATED MELTER TECHNOLOGY FOR THE TREATMENT AND IMMOBILIZATION OF LOW-ACTIVITY WASTE

    SciTech Connect

    KELLY SE

    2011-04-07

    This report is one of four reports written to provide background information regarding immobilization technologies remaining under consideration for supplemental immobilization of Hanford's low-activity waste. This paper provides the reader a general understanding of joule-heated ceramic lined melters and their application to Hanford's low-activity waste.

  5. Crystal-Tolerant Glass Approach For Mitigation Of Crystal Accumulation In Continuous Melters Processing Radioactive Waste

    SciTech Connect

    Kruger, Albert A.; Rodriguez, Carmen P.; Lang, Jesse B.; Huckleberry, Adam R.; Matyas, Josef; Owen, Antoinette T.

    2012-08-28

    High-level radioactive waste melters are projected to operate in an inefficient manner as they are subjected to artificial constraints, such as minimum liquidus temperature (T{sub L}) or maximum equilibrium fraction of crystallinity at a given temperature. These constraints substantially limit waste loading, but were imposed to prevent clogging of the melter with spinel crystals [(Fe, Ni, Mn, Zn)(Fe, Cr){sub 2}O{sub 4}]. In the melter, the glass discharge riser is the most likely location for crystal accumulation during idling because of low glass temperatures, stagnant melts, and small diameter. To address this problem, a series of lab-scale crucible tests were performed with specially formulated glasses to simulate accumulation of spinel in the riser. Thicknesses of accumulated layers were incorporated into empirical model of spinel settling. In addition, T{sub L} of glasses was measured and impact of particle agglomeration on accumulation rate was evaluated. Empirical model predicted well the accumulation of single crystals and/or smallscale agglomerates, but, excessive agglomeration observed in high-Ni-Fe glass resulted in an under-prediction of accumulated layers, which gradually worsen over time as an increased number of agglomerates formed. Accumulation rate of ~14.9 +- 1 nm/s determined for this glass will result in ~26 mm thick layer in 20 days of melter idling.

  6. Initial Laboratory-Scale Melter Test Results for Combined Fission Product Waste

    SciTech Connect

    Riley, Brian J.; Crum, Jarrod V.; Buchmiller, William C.; Rieck, Bennett T.; Schweiger, Michael J.; Vienna, John D.

    2009-10-01

    This report describes the methods and results used to vitrify a baseline glass, CSLNTM-C-2.5 in support of the AFCI (Advanced Fuel Cycle Initiative) using a Quartz Crucible Scale Melter at the Pacific Northwest National Laboratory. Document number AFCI-WAST-PMO-MI-DV-2009-000184.

  7. Characterization of the replacement Am/Cm melter vessel - CIM5A

    SciTech Connect

    Witt, D.C.

    2000-07-25

    To enable continued testing and completion of the TTR program, the failed CIM5 melter vessel was replaced with a new Pt/Rh melter, denoted as CIM5A. The existing induction coils and support structures were reused. To accommodate larger thermocouple weld beads on the cone section of the melter, a 3/16 inch thick insulation blanket was added between the cone and Zircar insulation, causing the vessel to be positioned higher relative to the induction coils than the failed CIM5. Subsequent characterization testing revealed a hot bottom and an increase in the severity of bed volume expansions. Raising the side wall induction coils together with modifying the power input control program alleviated the hot bottom condition and actually improved process performance by reducing the magnitude of the volume expansion when compared with the original CIM5 system. This work emphasizes the need for each MPPF melter assembly to be constructed to be as identical as possible and then fully characterized prior to installation in MPPF.

  8. The production of advanced glass ceramic HLW forms using cold crucible induction melter

    SciTech Connect

    Rutledge, V.J.; Maio, V.

    2013-07-01

    Cold Crucible Induction Melters (CCIM) will favorably change how High-Level radioactive Waste (from nuclear fuel recovery) is treated in a near future. Unlike the existing Joule-Heated Melters (JHM) currently in operation for the glass-based immobilization of High-Level Waste (HLW), CCIM offers unique material features that will increase melt temperatures, increase throughput, increase mixing, increase loading in the waste form, lower melter foot prints, eliminate melter corrosion and lower costs. These features not only enhance the technology for producing HLW forms, but also provide advantageous attributes to the waste form by allowing more durable alternatives to glass. It is concluded that glass ceramic waste forms that are tailored to immobilize fission products of HLW can be can be made from the HLW processed with the CCIM. The advantageous higher temperatures reached with the CCIM and unachievable with JHM allows the lanthanides, alkali, alkaline earths, and molybdenum to dissolve into a molten glass. Upon controlled cooling they go into targeted crystalline phases to form a glass ceramic waste form with higher waste loadings than achievable with borosilicate glass waste forms. Natural cooling proves to be too fast for the formation of all targeted crystalline phases.

  9. The Production of Advanced Glass Ceramic HLW Forms using Cold Crucible Induction Melter

    SciTech Connect

    Veronica J Rutledge; Vince Maio

    2013-10-01

    Cold Crucible Induction Melters (CCIMs) will favorably change how High-Level radioactive Waste (from nuclear fuel recovery) is treated in the 21st century. Unlike the existing Joule-Heated Melters (JHMs) currently in operation for the glass-based immobilization of High-Level Waste (HLW), CCIMs offer unique material features that will increase melt temperatures, increase throughput, increase mixing, increase loading in the waste form, lower melter foot prints, eliminate melter corrosion and lower costs. These features not only enhance the technology for producing HLW forms, but also provide advantageous attributes to the waste form by allowing more durable alternatives to glass. This paper discusses advantageous features of the CCIM, with emphasis on features that overcome the historical issues with the JHMs presently utilized, as well as the benefits of glass ceramic waste forms over borosilicate glass waste forms. These advantages are then validated based on recent INL testing to demonstrate a first-of-a-kind formulation of a non-radioactive ceramic-based waste form utilizing a CCIM.

  10. Air blast type coal slurry fuel injector

    DOEpatents

    Phatak, R.G.

    1984-08-31

    A device to atomize and inject a coal slurry in the combustion chamber of an internal combustion engine is disclosed which eliminates the use of a conventional fuel injection pump/nozzle. The injector involves the use of compressed air to atomize and inject the coal slurry and like fuels. In one embodiment, the breaking and atomization of the fuel is achieved with the help of perforated discs and compressed air. In another embodiment, a cone shaped aspirator is used to achieve the breaking and atomization of the fuel. The compressed air protects critical bearing areas of the injector.

  11. Air blast type coal slurry fuel injector

    DOEpatents

    Phatak, Ramkrishna G.

    1986-01-01

    A device to atomize and inject a coal slurry in the combustion chamber of an internal combustion engine, and which eliminates the use of a conventional fuel injection pump/nozzle. The injector involves the use of compressed air to atomize and inject the coal slurry and like fuels. In one embodiment, the breaking and atomization of the fuel is achieved with the help of perforated discs and compressed air. In another embodiment, a cone shaped aspirator is used to achieve the breaking and atomization of the fuel. The compressed air protects critical bearing areas of the injector.

  12. Prospects for coal slurry pipelines in California

    NASA Technical Reports Server (NTRS)

    Lynch, J. F.

    1978-01-01

    The coal slurry pipeline segment of the transport industry is emerging in the United States. If accepted it will play a vital role in meeting America's urgent energy requirements without public subsidy, tax relief, or federal grants. It is proven technology, ideally suited for transport of an abundant energy resource over thousands of miles to energy short industrial centers and at more than competitive costs. Briefly discussed are the following: (1) history of pipelines; (2) California market potential; (3) slurry technology; (4) environmental benefits; (5) market competition; and (6) a proposed pipeline.

  13. Waste Slurry Particle Properties for Use in Slurry Flow Modeling

    SciTech Connect

    Jewett, J. R.; Conrads, T. J.; Julyk, L. J.; Reynolds, D. A.; Jensen, L.; Kirch, N. W.; Estey, S. D.; Bechtold, D. B.; Callaway III, W. S.; Cooke, G. A.; Herting, D. L.; Person, J. C.; Duncan, J. B.; Onishi, Y.; Tingey, J. M.

    2003-02-26

    Hanford's tank farm piping system must be substantially modified to deliver high-level wastes from the underground storage tanks to the Waste Treatment Plant now under construction. Improved knowledge of the physical properties of the solids was required to support the design of the modified system. To provide this additional knowledge, particle size distributions for composite samples from seven high-level waste feed tanks were measured using two different laser lightscattering particle size analyzers. These measurements were made under a variety of instrumental conditions, including various flow rates through the sample loop, various stirring rates in the sample reservoir, and before and after subjecting the particles to ultrasonic energy. A mean value over all the tanks of 4.2 {micro}m was obtained for the volume-based median particle size. Additional particle size information was obtained from sieving tests, settling tests and microscopic observations.

  14. High-temperature vitrification of Hanford residual-liquid waste in a continuous melter

    SciTech Connect

    Barnes, S.M.

    1980-04-01

    Over 270 kg of high-temperature borosilicate glass have been produced in a series of three short-term tests in the High-Temperature Ceramic Melter vitrification system at PNL. The glass produced was formulated to vitrify simulated Hanford residual-liquid waste. The tests were designed to (1) demonstrate the feasibility of utilizing high-temperature, continuous-vitrification technology for the immobilization of the residual-liquid waste, (2) test the airlift draining technique utilized by the high-temperature melter, (3) compare glass produced in this process to residual-liquid glass produced under laboratory conditions, (4) investigate cesium volatility from the melter during waste processing, and (5) determine the maximum residual-liquid glass production rate in the high-temperature melter. The three tests with the residual-liquid composition confirmed the viability of the continuous-melting vitrification technique for the immobilization of this waste. The airlift draining technique was demonstrated in these tests and the glass produced from the melter was shown to be less porous than the laboratory-produced glass. The final glass produced from the second test was compared to a glass of the same composition produced under laboratory conditions. The comparative tests found the glasses to be indistinguishable, as the small differences in the test results fell within the precision range of the characterization testing equipment. The cesium volatility was examined in the final test. This examination showed that 0.44 wt % of the cesium (assumed to be cesium oxide) was volatilized, which translates to a volatilization rate of 115 mg/cm/sup 2/-h.

  15. Determination of halogen content in glass for assessment of melter decontamination factors

    SciTech Connect

    Goles, R.W.

    1996-03-01

    Melter decontamination factor (DF) values for the halogens (fluorine, chlorine, and iodine) are important to the Hanford Waste Vitrification Plant (HWVP) process because of the potential influence of DF on secondary-waste recycle strategies (fluorine and chlorine) as well as its impact on off-gas emissions (iodine). This study directly establishes the concentrations of halides-in HWVP simulated reference glasses rather than relying on indirect off-gas data. For fluorine and chlorine, pyrohydrolysis coupled with halide (ion chromatographic) detection has proven to be a useful analytical approach suitable for glass matrices, sensitive enough for the range of halogens encountered, and compatible with remote process support applications. Results obtained from pyrohydrolytic analysis of pilot-scale ceramic melter (PSCM) -22 and -23 glasses indicate that the processing behavior of fluorine and chlorine is quite variable even under similar processing conditions. Specifically, PSCM-23 glass exhibited a {approximately}90% halogen (F and Cl) retention efficiency, while only 20% was incorporated in PSCM-22 glass. These two sets of very dissimilar test results clearly do not form a sufficient basis for establishing design DF values for fluorine and chlorine. Because the present data do not provide any new halogen volatility information, but instead reconfirm the validity of previously obtained offgas derived values, melter DF values of 4, 2, and 1 for fluorine, chlorine, and iodine, respectively, are recommended for adoption; these values were conservatively established by a team of responsible engineers at Westinghouse Hanford Company (WHC) and Pacific Northwest Laboratory (PNL) on the basis of average behavior for many comparable melter tests. In the absence of further HWVP process data, these average melter DFs are the best values currently available.

  16. Reaction sequences in simulated neutralized current acid waste slurry during processing with formic acid

    SciTech Connect

    Smith, H.D.; Wiemers, K.D.; Langowski, M.H.; Powell, M.R.; Larson, D.E.

    1993-11-01

    The Hanford Waste Vitrification Plant (HWVP) is being designed for the Department of Energy to immobilize high-level and transuranic wastes as glass for permanent disposal. Pacific Northwest Laboratory is supporting the HWVP design activities by conducting laboratory-scale studies using a HWVP simulated waste slurry. Conditions which affect the slurry processing chemistry were evaluated in terms of offgas composition and peak generation rate and changes in slurry composition. A standard offgas profile defined in terms of three reaction phases, decomposition of H{sub 2}CO{sub 3}, destruction of NO{sub 2}{sup {minus}}, and production of H{sub 2} and NH{sub 3} was used as a baseline against which changes were evaluated. The test variables include nitrite concentration, acid neutralization capacity, temperature, and formic acid addition rate. Results to date indicate that pH is an important parameter influencing the N{sub 2}O/NO{sub x} generation ratio; nitrite can both inhibit and activate rhodium as a catalyst for formic acid decomposition to CO{sub 2} and H{sub 2}; and a separate reduced metal phase forms in the reducing environment. These data are being compiled to provide a basis for predicting the HWVP feed processing chemistry as a function of feed composition and operation variables, recommending criteria for chemical adjustments, and providing guidelines with respect to important control parameters to consider during routine and upset plant operation.

  17. Microbial community dynamics in continuous microbial fuel cells fed with synthetic wastewater and pig slurry.

    PubMed

    Sotres, Ana; Tey, Laura; Bonmatí, August; Viñas, Marc

    2016-10-01

    Two-chambered microbial fuel cells (MFCs) operating with synthetic wastewater and pig slurry were assessed. Additionally, the use of 2-bromoethanesulfonate (BES-Inh) was studied. The synthetic wastewater-fed MFC (MFCSW) showed a maximum power density (PDmax) of 2138mWm(-3), and the addition of BES-Inh (10mM) did not show any improvement in its performance (PDmax=2078mWm(-3)). When pig slurry was used as feed (MFCPS), PDmax increased up to 5623mWm(-3). The microbial community composition was affected by the type of substrate used. While, Pseudomonadaceae and Clostridiaceae were the most representative families within the acetate-based medium, Flavobacteriaceae, Chitinophagaceae, Comamonadaceae and Nitrosomonadaceae were predominant when pig slurry was used as feed. Otherwise, only the Eubacterial microbial community composition was strongly modified when adding BES-Inh, thus leading to an enrichment of the Bacteroidetes phylum. Oppositely, the Archaeal community was less affected by the addition of BES-Inh, and Methanosarcina sp., arose as the predominant family in both situations. Despite all the differences in microbial communities, 6 operational taxonomic units (OTUs) belonging to Bacteroidetes (Porphyromonadaceae and Marinilabiaceae) and Firmicutes (Clostridiales) were found to be common to both MFCs, also for different contents of COD and N-NH4(+), and therefore could be considered as the bioanode core microbiome.

  18. SEPARATING LIQUID MODERATOR FROM A SLURRY TYPE REACTOR

    DOEpatents

    Vernon, H.C.

    1961-07-01

    A system for evaporating moderator such as D/sub 2/O from an irradiated slurry or sloution characterized by two successive evaproators is described. In the first of these the most troublesome radioactivity dissipates before the slurry becomes too thick to be pumped out; in the second the slurry, now easier to handle, can be safely reduced to a sludge.

  19. Development of a phenomenological model for coal slurry atomization

    SciTech Connect

    Dooher, J.P.

    1995-11-01

    Highly concentrated suspensions of coal particles in water or alternate fluids appear to have a wide range of applications for energy production. For enhanced implementation of coal slurry fuel technology, an understanding of coal slurry atomization as a function coal and slurry properties for specific mechanical configurations of nozzle atomizers should be developed.

  20. CATALYTIC RECOMBINATION OF RADIOLYTIC GASES IN THORIUM OXIDE SLURRIES

    DOEpatents

    Morse, L.E.

    1962-08-01

    A method for the coinbination of hydrogen and oxygen in aqueous thorium oxide-uranium oxide slurries is described. A small amount of molybdenum oxide catalyst is provided in the slurry. This catalyst is applicable to the recombination of hydrogen and/or deuterium and oxygen produced by irradiation of the slurries in nuclear reactors. (AEC)

  1. Freeforming objects with low-binder slurry

    DOEpatents

    Cesarano, III, Joseph; Calvert, Paul D.

    2000-01-01

    In a rapid prototyping system, a part is formed by depositing a bead of slurry that has a sufficient high concentration of particles to be pseudoplastic and almost no organic binders. After deposition the bead is heated to drive off sufficient liquid to cause the bead to become dilatant.

  2. Low Cost Dewatering of Waste Slurries

    NASA Technical Reports Server (NTRS)

    Peterson, J. B.; Sharma, S. K.; Church, R. H.; Scheiner, B. J.

    1993-01-01

    The U.S. Bureau of Mines has developed a technique for dewatering mineral waste slurries which utilizes polymer and a static screen. A variety of waste slurries from placer gold mines and crushed stone operations have been successfully treated using the system. Depending on the waste, a number of polymers have been used successfully with polymer costs ranging from $0.05 to $0.15 per 1,000 gal treated. The dewatering is accomplished using screens made from either ordinary window screen or wedge wire. The screens used are 8 ft wide and 8 ft long. The capacity of the screens varies from 3 to 7 gpm/sq. ft. The water produced is acceptable for recycling to the plant or for discharge to the environment. For example, a fine grain dolomite waste slurry produced from a crushed stone operation was dewatered from a nominal 2.5 pct solids to greater than 50 pct solids using $0.10 to $0.15 worth of polymer per 1,000 gal of slurry. The resulting waste water had a turbidity of less than 50 NTU and could be discharged or recycled. The paper describes field tests conducted using the polymer-screen dewatering system.

  3. Dispersant for aqueous slurry of coal powder

    SciTech Connect

    Moriyama, N.; Watanabe, S.; Yamamura, M.

    1982-05-18

    A dispersant for forming an aqueous slurry of coal powder having a good flowability, which comprises as the active ingredient at least one member selected from sulfonation products of polycyclic aromatic compounds which may have a hydrocarbon group as a substituent, salts thereof and formaldehyde condensates thereof.

  4. Coal slurry combustion and technology. Volume 2

    SciTech Connect

    Not Available

    1983-01-01

    Volume II contains papers presented at the following sessions of the Coal Slurry Combustion and Technology Symposium: (1) bench-scale testing; (2) pilot testing; (3) combustion; and (4) rheology and characterization. Thirty-three papers have been processed for inclusion in the Energy Data Base. (ATT)

  5. FINAL REPORT REGULATORY OFF GAS EMISSIONS TESTING ON THE DM1200 MELTER SYSTEM USING HLW AND LAW SIMULANTS VSL-05R5830-1 REV 0 10/31/05

    SciTech Connect

    KRUGER AA; MATLACK KS; GONG W; BARDAKCI T; D'ANGELO NA; BRANDYS M; KOT WK; PEGG IL

    2011-12-29

    The operational requirements for the River Protection Project - Waste Treatment Plant (RPP-WTP) Low Activity Waste (LAW) and High Level Waste (HLW) melter systems, together with the feed constituents, impose a number of challenges to the off-gas treatment system. The system must be robust from the standpoints of operational reliability and minimization of maintenance. The system must effectively control and remove a wide range of solid particulate matter, acid mists and gases, and organic constituents (including those arising from products of incomplete combustion of sugar and organics in the feed) to concentration levels below those imposed by regulatory requirements. The baseline design for the RPP-WTP LAW primary off-gas system includes a submerged bed scrubber (SBS), a wet electrostatic precipitator (WESP), and a high efficiency particulate air (HEPA) filter. The secondary off-gas system includes a sulfur-impregnated activated carbon bed (AC-S), a thermal catalytic oxidizer (TCO), a single-stage selective catalytic reduction NOx treatment system (SCR), and a packed-bed caustic scrubber (PBS). The baseline design for the RPP-WTP HLW primary off-gas system includes an SBS, a WESP, a high efficiency mist eliminator (HEME), and a HEPA filter. The HLW secondary off-gas system includes a sulfur-impregnated activated carbon bed, a silver mordenite bed, a TCO, and a single-stage SCR. The one-third scale HLW DM1200 Pilot Melter installed at the Vitreous State Laboratory (VSL) was equipped with a prototypical off-gas train to meet the needs for testing and confirmation of the performance of the baseline off-gas system design. Various modifications have been made to the DM1200 system as the details of the WTP design have evolved, including the installation of a silver mordenite column and an AC-S column for testing on a slipstream of the off-gas flow; the installation of a full-flow AC-S bed for the present tests was completed prior to initiation of testing. The DM1200

  6. Comparison of raw dairy manure slurry and anaerobically digested slurry as N sources for grass forage production

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Our study was conducted to determine how raw dairy slurry and anaerobically digested slurry (dairy slurry and food waste) applied via broadcast and subsurface deposition to reed canary grass (Phalaris arundinacea) affected forage biomass, N uptake, apparent nitrogen recovery (ANR), and soil nitrate...

  7. Process for coal liquefaction by separation of entrained gases from slurry exiting staged dissolvers

    DOEpatents

    Givens, Edwin N.; Ying, David H. S.

    1983-01-01

    There is described an improved liquefaction process by which coal is converted to a low ash and low sulfur carbonaceous material that can be used as a fuel in an environmentally acceptable manner without costly gas scrubbing equipment. In the process, coal is slurried with a solvent, passed through a preheater and at least two dissolvers in series in the presence of hydrogen-rich gases at elevated temperatures and pressures. Solids, including mineral ash and unconverted coal macerals are separated from the condensed dissolver effluent. In accordance with the improved process, fresh hydrogen is fed to each dissolver and the entrained gas from each dissolver is separated from the slurry phase and removed from the reactor system before the condensed phase is passed to the next dissolver in the series. In accordance with another process, the feeds to the dissolvers are such that the top of each downstream dissolver is used as a gas-liquid separator.

  8. Alcohol synthesis in a high-temperature slurry reactor

    SciTech Connect

    Roberts, G.W.; Marquez, M.A.; McCutchen, M.S.

    1995-12-31

    The overall objective of this contract is to develop improved process and catalyst technology for producing higher alcohols from synthesis gas or its derivatives. Recent research has been focused on developing a slurry reactor that can operate at temperatures up to about 400{degrees}C and on evaluating the so-called {open_quotes}high pressure{close_quotes} methanol synthesis catalyst using this reactor. A laboratory stirred autoclave reactor has been developed that is capable of operating at temperatures up to 400{degrees}C and pressures of at least 170 atm. The overhead system on the reactor is designed so that the temperature of the gas leaving the system can be closely controlled. An external liquid-level detector is installed on the gas/liquid separator and a pump is used to return condensed slurry liquid from the separator to the reactor. In order to ensure that gas/liquid mass transfer does not influence the observed reaction rate, it was necessary to feed the synthesis gas below the level of the agitator. The performance of a commercial {open_quotes}high pressure {close_quotes} methanol synthesis catalyst, the so-called {open_quotes}zinc chromite{close_quotes} catalyst, has been characterized over a range of temperature from 275 to 400{degrees}C, a range of pressure from 70 to 170 atm., a range of H{sub 2}/CO ratios from 0.5 to 2.0 and a range of space velocities from 2500 to 10,000 sL/kg.(catalyst),hr. Towards the lower end of the temperature range, methanol was the only significant product.

  9. Vitrification of HLW Produced by Uranium/Molybdenum Fuel Reprocessing in COGEMA's Cold Crucible Melter

    SciTech Connect

    Do Quang, R.; Petitjean, V.; Hollebecque, F.; Pinet, O.; Flament, T.; Prod'homme, A.

    2003-02-25

    The performance of the vitrification process currently used in the La Hague commercial reprocessing plants has been continuously improved during more than ten years of operation. In parallel COGEMA (industrial Operator), the French Atomic Energy Commission (CEA) and SGN (respectively COGEMA's R&D provider and Engineering) have developed the cold crucible melter vitrification technology to obtain greater operating flexibility, increased plant availability and further reduction of secondary waste generated during operations. The cold crucible is a compact water-cooled melter in which the radioactive waste and the glass additives are melted by direct high frequency induction. The cooling of the melter produces a solidified glass layer that protects the melter's inner wall from corrosion. Because the heat is transferred directly to the melt, high operating temperatures can be achieved with no impact on the melter itself. COGEMA plans to implement the cold crucible technology to vitrify high level liquid waste from reprocessed spent U-Mo-Sn-Al fuel (used in gas cooled reactor). The cold crucible was selected for the vitrification of this particularly hard-to-process waste stream because it could not be reasonably processed in the standard hot induction melters currently used at the La Hague vitrification facilities : the waste has a high molybdenum content which makes it very corrosive and also requires a special high temperature glass formulation to obtain sufficiently high waste loading factors (12 % in molybdenum). A special glass formulation has been developed by the CEA and has been qualified through lab and pilot testing to meet standard waste acceptance criteria for final disposal of the U-Mo waste. The process and the associated technologies have been also being qualified on a full-scale prototype at the CEA pilot facility in Marcoule. Engineering study has been integrated in parallel in order to take into account that the Cold Crucible should be installed

  10. Evaluation of slurry characteristics for rechargeable lithium-ion batteries

    SciTech Connect

    Cho, Ki Yeon; Kwon, Young Il; Youn, Jae Ryoun; Song, Young Seok

    2013-08-01

    Graphical abstract: - Highlights: • Lithium-ion battery slurries are prepared for rechargeable batteries. • The dispersion state of slurry constituents is identified. • Thermal, morphological, rheological, and electrical properties of slurries are analyzed. - Abstract: A multi-component slurry for rechargeable batteries is prepared by dispersing LiCoO{sub 2}, conductive additives, and polymeric binders in a solvent. The physical properties, including rheological, morphological, electrical, and spectroscopic features of battery slurries are investigated. The relationship between the measured physical properties and the internal structure of the slurry is analyzed. It is found that the rheological behavior of the slurry is determined by the interaction of active materials and binding materials (e.g., network structure) and that the dispersion state of conductive additives (e.g., agglomeration) also depends on the binder–carbon interaction.

  11. Melter technology evaluation for vitrification of Hanford Site low-level waste

    SciTech Connect

    Wilson, C.N.; Burgard, K.C.; Weber, E.T.; Brown, N.R.

    1995-04-01

    The current plan at the Hanford Site, in accordance with the Tri-Party Agreement among Washington State, the US Environmental Protection Agency, and the US Department of Energy, is to convert the low-level tank waste fraction into a silicate glass. The low-level waste will be composed primarily of sodium nitrate and nitrite salts concentrated in a highly alkaline aqueous solution. The capability to process up to 200 metric tons/day off glass will be established to produce an estimated 210,000 m{sup 3} for onsite disposal. A program to test and evaluate high-capacity melter technologies is in progress. Testing performed by seven different industrial sources using Joule heating, combustion, plasma, and carbon arc melters is described.

  12. Report - Melter Testing of New High Bismuth HLW Formulations VSL-13R2770-1

    SciTech Connect

    Kruger, Albert A.; Pegg, I. L.; Kot, W. K.; Gan, H.; Matlack, K. S.

    2013-11-13

    The primary objective of the work described was to test two glasses formulated for a high bismuth waste stream on the DM100 melter system. Testing was designed to determine processing characteristics and production rates, assess the tendency for foaming, and confirm glass properties. The glass compositions tested were previously developed to maintain high waste loadings and processing rates while suppressing the foaming observed in previous tests

  13. Preliminary Dynamic Modeling of the Hanford Waste Treatment Plant Melter Offgas

    SciTech Connect

    Smith, F.G. III

    2001-09-21

    This report documents preliminary versions of the models that include the components of the offgas systems from the melters through the exhaust stacks and the vessel ventilation systems. The models consider only the two major chemical species in the offgas stream: air and steam or water vapor. Model mass and energy balance calculations are designed to show the dynamic behavior of gas pressure and flow throughout the offgas systems in response to transient driving forces.

  14. Experimental Plan for the Cold Demonstration (Scoping Tests) of Glass Removal Methods from a DWPF Melter

    SciTech Connect

    Smith, M.E.

    2001-09-21

    SRS and WVDP currently do not have the capability to size reduce, decontaminate, classify, and dispose of large, failed, highly contaminated equipment. Tanks Focus Area Task 777 was developed to address this problem. The first activity for Task 777 is to develop and demonstrate techniques suitable for removing the solid HLW glass from HLW melters. This experimental plan describes the work that will be performed for this glass removal demonstration.

  15. The integrated melter off-gas treatment systems at the West Valley Demonstration Project

    SciTech Connect

    Vance, R.F.

    1991-12-01

    The West Valley Demonstration project was established by an act of Congress in 1980 to solidify the high level radioactive liquid wastes produced from operation of the Western New York Nuclear Services Center from 1966 to 1972. The waste will be solidified as borosilicate glass. This report describes the functions, the controlling design criteria, and the resulting design of the melter off-gas treatment systems.

  16. System for pressure letdown of abrasive slurries

    DOEpatents

    Kasper, Stanley

    1991-01-01

    A system and method for releasing erosive slurries from containment at high pressure without subjecting valves to highly erosive slurry flow. The system includes a pressure letdown tank disposed below the high-pressure tank, the two tanks being connected by a valved line communicating the gas phases and a line having a valve and choke for a transfer of liquid into the letdown tank. The letdown tank has a valved gas vent and a valved outlet line for release of liquid. In operation, the gas transfer line is opened to equalize pressure between tanks so that a low level of liquid flow occurs. The letdown tank is then vented, creating a high-pressure differential between the tanks. At this point, flow between tanks is controlled by the choke. High-velocity, erosive flow through a high-pressure outlet valve is prevented by equalizing the start up pressure and thereafter limiting flow with the choke.

  17. Acidification of pig slurry before separation to improve slurry management on farms.

    PubMed

    Regueiro, Iria; Coutinho, João; Balsari, Paolo; Popovic, Olga; Fangueiro, David

    2016-08-01

    Pig slurry, rich in plant nutrients such as nitrogen (N) and phosphorus (P), is generally applied to soil as organic fertilizer. However, costs related to slurry transport may limit its utilization to fields close to the farm, leading to significant N losses, namely ammonia (NH3) emissions. Slurry acidification, to minimize NH3 emissions, is a potential solution to this problem, while solid-liquid separation leads to a solid fraction (SF) - rich in organic matter (OM) and phosphorus - and a liquid fraction (LF) rich in soluble nutrients. We hypothesized that a combination of acidification and separation could affect the quality of the resulting fractions depending on the separation technique used. After acidification, the two most common techniques for separation, centrifugation (CF) and screw-press (SP), were applied. The main characteristics of the slurry fractions in terms of nutrient concentrations and speciation as well as the potential N mineralization (PNM) were analysed. Our results show SFs with improved properties, mostly N and PNM when acidification is performed before separation with both techniques. The PNM was significantly increased in LFs from both techniques after acidification. The [Formula: see text] concentration increased in LFs from SP with acidification; therefore, slurry acidification is recommended to avoid any N losses during the separation process with SP, while CF may not require such pretreatment. Acidification could allow the use of a cheaper technique such as SP relative to CF since it prevents NH3 emissions during the separation process and leads to more equilibrated fractions in terms of nutrient composition.

  18. Rheology of coal slurries. Final report

    SciTech Connect

    Ulbrecht, J.J.; Ryan, M.E.

    1982-01-01

    Experimental investigations of suspensions of three size distributions of glass spheres in a solution of tetralin and tetrabromoethane were made using a Haake viscometer. The values of viscosity were determined over a range of shear rates from 1 to 1000 sec/sup -1/. The suspending medium is Newtonian with a viscosity of about 9.66 centipoise at 25 +- 1/sup 0/C. At phi less than or equal to 20%, the suspension exhibited Newtonian behavior but at phi greater than or equal to 30%, the suspension exhibited pronounced non-Newtonian behavior. Experimental studies of these three size distributions were also conducted in aqueous solutions of polyvinylpyrrolidone using a pipe loop apparatus. Viscosity was measured over the shear rate range from 600 to 6000 sec./sup -1/. These suspensions having non-Newtonian suspending media, exhibit non-Newtonian behavior at all concentration levels of the solid particles. In the limit of very high shear rates, the suspension viscosity was found to be independent of tube diameter over the range of shear rates and concentrations studied. The rheological behavior of slurries of irregularly-shaped anthracite coal particles was also systematically investigated. The suspending medium consisted of a mixture of anthracene oil and tetrabromoethane. The shear rate was varied from 0.01 to 1000 sec./sup -1/. Volume concentrations range from 0 to 34%. At volume concentrations greater than 29% the slurries exhibited a yield stress and pronounced thixotropic behavior. The relative viscosities of both the model and the coal slurries were found to be dependent on both the shear rate and the particle size. In the case of the coal slurries caution must be exercised with regard to the proper interpretation of the rheological data due to the influences of the measured apparent density of the coal particles, viscometric flow geometry, and time dependent effects.

  19. Fischer-Tropsch Slurry Reactor modeling

    SciTech Connect

    Soong, Y.; Gamwo, I.K.; Harke, F.W.

    1995-12-31

    This paper reports experimental and theoretical results on hydrodynamic studies. The experiments were conducted in a hot-pressurized Slurry-Bubble Column Reactor (SBCR). It includes experimental results of Drakeol-10 oil/nitrogen/glass beads hydrodynamic study and the development of an ultrasonic technique for measuring solids concentration. A model to describe the flow behavior in reactors was developed. The hydrodynamic properties in a 10.16 cm diameter bubble column with a perforated-plate gas distributor were studied at pressures ranging from 0.1 to 1.36 MPa, and at temperatures from 20 to 200{degrees}C, using a dual hot-wire probe with nitrogen, glass beads, and Drakeol-10 oil as the gas, solid, and liquid phase, respectively. It was found that the addition of 20 oil wt% glass beads in the system has a slight effect on the average gas holdup and bubble size. A well-posed three-dimensional model for bed dynamics was developed from an ill-posed model. The new model has computed solid holdup distributions consistent with experimental observations with no artificial {open_quotes}fountain{close_quotes} as predicted by the earlier model. The model can be applied to a variety of multiphase flows of practical interest. An ultrasonic technique is being developed to measure solids concentration in a three-phase slurry reactor. Preliminary measurements have been made on slurries consisting of molten paraffin wax, glass beads, and nitrogen bubbles at 180 {degrees}C and 0.1 MPa. The data show that both the sound speed and attenuation are well-defined functions of both the solid and gas concentrations in the slurries. The results suggest possibilities to directly measure solids concentration during the operation of an autoclave reactor containing molten wax.

  20. Abrasive slurry composition for machining boron carbide

    DOEpatents

    Duran, E.L.

    1984-11-29

    An abrasive slurry particularly suited for use in drilling or machining boron carbide consists essentially of a suspension of boron carbide and/or silicon carbide grit in a carrier solution consisting essentially of a dilute solution of alkylaryl polyether alcohol in octyl alcohol. The alkylaryl polyether alcohol functions as a wetting agent which improves the capacity of the octyl alcohol for carrying the grit in suspension, yet without substantially increasing the viscosity of the carrier solution.

  1. Abrasive slurry composition for machining boron carbide

    DOEpatents

    Duran, Edward L.

    1985-01-01

    An abrasive slurry particularly suited for use in drilling or machining boron carbide consists essentially of a suspension of boron carbide and/or silicon carbide grit in a carrier solution consisting essentially of a dilute solution of alkylaryl polyether alcohol in octyl alcohol. The alkylaryl polyether alcohol functions as a wetting agent which improves the capacity of the octyl alcohol for carrying the grit in suspension, yet without substantially increasing the viscosity of the carrier solution.

  2. Pilot-scale ceramic melter 1985-1986 rebuild: Nuclear Waste Treatment Program

    SciTech Connect

    Koegler, S.S.

    1987-07-01

    The pilot-scale ceramic melter (PSCM) was subsequently dismantled, and the damaged and corroded components were repaired or replaced. The PSCM rebuild ensures that the melter will be available for an additional three to five years of planned testing. An analysis of the corrosion products and the failed electrodes indicated that the electrode bus connection welds may have failed due to a combination of chemical and mechanical effects. The electrodes were replaced with a design similar to the original electrodes, but with improved electrical bus connections. The implications of the PSCM electrode corrosion evaluation are that, although Inconel 690 has excellent corrosion resistance to molten glass, corrosion at the melt line in stagnant regions is a significant concern. Functional changes made during the rebuild included increases in wall and floor insulation to better simulate well-insulated melters, a decrease in the lid height for more prototypical plenum and off-gas conditions, and installation of an Inconel 690 trough and dam to improve glass pouring and prevent glass seepage. 9 refs., 33 figs., 5 tabs.

  3. Sediment bioaccumulation test with Lumbriculus variegatus: effects of feeding.

    PubMed

    Burkhard, Lawrence P; Hubin-Barrows, Dylan; Billa, Nanditha; Highland, Terry L; Hockett, James R; Mount, David R; Norberg-King, Teresa J; Hawthorne, Steven; Miller, David J; Grabanski, Carol B

    2015-05-01

    Standard sediment-bioaccumulation test methods specify that Lumbriculus variegatus should not be fed during the 28-day exposure. This lack of feeding can lead to decreases in L. variegatus weight and lipid content during the 28-day exposure period. Differences in intrinsic nutritional content of sediments could lead to additional variability in organism performance and/or contaminant uptake. To evaluate the potential benefits of feeding, sediment-bioaccumulation tests were performed comparing treatments with and without supplemental feeding with tropical fish food and also comparing performance food introduced as blended slurry versus fine flakes. The ration of food provided had to be limited to 6 mg/300-mL beaker with 250 mg of L. variegatus (ww) receiving three feedings per week to maintain acceptable dissolved oxygen (DO) in the test chambers. Relative weight change during exposure varied across sediments in the absence of food from very little change to as much as a 40 % decrease from starting weight. Feeding slurry and flake foods increased the total weight of recovered organisms by 32 and 48 %, respectively, but they did not decrease variability in weight changes across sediments. Lipid contents of the organisms decreased similarly across all feeding treatments during the test. At test termination, lipid contents of L. variegatus across unfed, slurry-fed, and flake-fed treatments were not significantly different per Tukey's honest significant difference test with 95 % family-wise confidence. Feeding resulted in polychlorinated biphenyl residues in L. variegatus being generally slightly less (median 78 %) and slightly greater (median 135 %) than the unfed treatments with slurry and flake formulated foods, respectively. PMID:25796613

  4. Slurry phase Fischer-Tropsch synthesis: Cobalt plus a water-gas shift catalyst

    SciTech Connect

    Yates, I.C.; Satterfield, C.N.

    1989-01-01

    The rate of synthesis gas consumption over a cobalt FischerTropsch catalyst was measured in a well-mixed, continuous-flow, slurry reactor at 220 to 240[degrees]C, 0.5 to 1.5 MPa, H[sub 2]/CO feed ratios of 1.5 to 3.5 and conversions of 7 to 68% of hydrogen and 11 to 73% of carbon monoxide. The inhibiting effect of carbon monoxide was determined quantitatively and a Langmuir-Hinshelwood-type equation of the following form was found to best represent the results: -R[sub H[sub 2+Co

  5. Final Report - Testing of Optimized Bubbler Configuration for HLW Melter VSL-13R2950-1, Rev. 0, dated 6/12/2013

    SciTech Connect

    Kruger, Albert A.; Pegg, I. L.; Callow, R. A.; Joseph, I.; Matlack, K. S.; Kot, W. K.

    2013-11-13

    The principal objective of this work was to determine the glass production rate increase and ancillary effects of adding more bubbler outlets to the current WTP HLW melter baseline. This was accomplished through testing on the HLW Pilot Melter (DM1200) at VSL. The DM1200 unit was selected for these tests since it was used previously with several HLW waste streams including the four tank wastes proposed for initial processing at Hanford. This melter system was also used for the development and optimization of the present baseline WTP HLW bubbler configuration for the WTP HLW melter, as well as for MACT testing for both HLW and LAW. Specific objectives of these tests were to: Conduct DM1200 melter testing with the baseline WTP bubbling configuration and as augmented with additional bubblers. Conduct DM1200 melter testing to differentiate the effects of total bubbler air flow and bubbler distribution on glass production rate and cold cap formation. Collect melter operating data including processing rate, temperatures at a variety of locations within the melter plenum space, melt pool temperature, glass melt density, and melter pressure with the baseline WTP bubbling configuration and as augmented with additional bubblers. Collect melter exhaust samples to compare particulate carryover for different bubbler configurations. Analyze all collected data to determine the effects of adding more bubblers to the WTP HLW melter to inform decisions regarding future lid re-designs. The work used a high aluminum HLW stream composition defined by ORP, for which an appropriate simulant and high waste loading glass formulation were developed and have been previously processed on the DM1200.

  6. Water-quality characterization of an eastern coal slurry

    SciTech Connect

    Cooper, C.D.; Dietz, J.D.; Flint, M.J.; Todd, M.R.

    1987-03-01

    Current and projected used of coal have resulted in several proposals for coal-slurry pipelines in the United States. A typical eastern coal has a greater sulfur content and a smaller percentage of alkaline minerals in the ash than a typical western coal. Thus, eastern coal slurries likely will yield different quality wastewaters from western coal slurries. An experimental program was conducted to characterize the wastewater resulting from a 50% eastern Kentucky coal slurry. Twenty-nine water-quality parameters were measured as a function of pumping time in the pilot-scale pipeline. Tests were conducted with and without a nitrite-based corrosion inhibitor added directly to the slurry. The treatability of the 10-day slurry wastewater was assessed using both lime and alum addition.

  7. Effect of slurry in cat cracking reactor on product yield and quality

    SciTech Connect

    Useinova, M.S.; Guseinov, A.M.; Kapustin, V.M.

    1994-07-01

    Cracking on microbead zeolitic catalysts is becoming one of the most extensively used processes in petroleum refining. Many paths have been taken in improving the cat cracking process. One of these paths is based on logical application of the principles of physicochemical technology. Feasibility was demonstrated for intensifying the catalytic cracking of vacuum distillate by means of various activating additives, mainly refinery by-products, added to the feed in certain concentrations. By varying the concentration of the additive, the process parameters can be regulated. Of the various parameters, the coke deposition on the catalyst is the most sensitive to the action of additives. We have investigated the possibility of intensifying the cat cracking process by optimizing the quantity of slurry fed to the trapping device of the reactor. It was assumed that the slurry acts in the same manner as additions of products from a different source. In a laboratory unit, we determined the effect of small concentrations of slurry on the material balance in cracking.

  8. Input and leaching potential of copper, zinc, and selenium in agricultural soil from swine slurry.

    PubMed

    Comas, Jordi; Domínguez, Carmen; Salas-Vázquez, Dora I; Parera, Juan; Díez, Sergi; Bayona, Josep M

    2014-02-01

    Trace elements, such as copper, zinc, and selenium, used as feed additives were determined in samples of both fresh (N = 14) and anaerobically digested (N = 6) swine slurry collected on medium- to large-size farms in northeast Spain. Considering both fresh and anaerobically digested samples, mean concentrations of zinc (1,500 mg kg(-1) dry mass [dm]) were greater than those of copper (mean 239 mg kg(-1 )dm), and the selenium concentrations detected were even lower (mean 139 μg kg(-1) dm). Zinc concentrations were significantly greater in anaerobically digested samples, whereas no significant differences were found for copper or selenium. In addition, the leaching potential of zinc, copper, and selenium in cropped (lettuce heart) and uncropped experimental units subject to drip irrigation was assessed in a greenhouse experiment. Generally, the addition of swine slurry to soil (1.7 g kg(-1) dm) significantly increased zinc, copper, and selenium concentrations in leachates, which decreased in accordance with the volume of leachate eluted. Under the experimental conditions, the leaching potential of zinc and selenium was more strongly correlated with bulk parameters directly associated with the composition of the pig slurry (dissolved organic carbon, electrical conductivity, and ammonium), whereas copper mobility was more strongly associated with the crop root exudates. Although selenium has been shown to be mobile in soil, the selenium content found in the leachates did not pose any appreciable risk according to current drinking water standards.

  9. Agronomic effects of multi-year surface-banding of dairy slurry on grass.

    PubMed

    Bittman, S; Kowalenko, C G; Forge, T; Hunt, D E; Bounaix, F; Patni, N

    2007-12-01

    Sleigh-foot application of slurry manure is the best method for applying slurry manure on many forage fields. This study was designed to assess agronomic effectiveness of multi-year surface banding of dairy slurry on a sward of tall fescue (Festuca arundinacea Schreb.). Our study showed that with this application technology, crop recovery of total-N from applied manure in the long-term is only about 77% that of mineral fertilizer. Despite relative inefficiency of N uptake from manure, yield response to manure equaled that to fertilizer at equivalent total-N rates although N-recovery was significantly lower. About 26-32% of applied manure-N was stored in soil organic matter and the buildup of soil-N was related to application rate of organic N. At moderate applications rates (approx. 400 kg Nha(-1)a(-1)), soil N accumulated at about 120 kg ha(-1) annually compared to 98 kg ha(-1)a(-1) of unaccounted N, much of that probably volatilized and denitrified. Alternating between manure and fertilizer improved productivity per unit land area without increasing the rate of N non-recovery per unit of feed produced.

  10. Innovative process for concentration of fine particle coal slurries. Final technical report, September 1, 1995--August 31, 1996

    SciTech Connect

    Rajchel, M.; Ehrlinger, H.P.; Harnett, D.; Fonseca, A.; Maurer, R.

    1997-05-01

    Williams Technologies, Inc. And Clarke Rajchel Engineering are developing a technology (patent pending) to produce high quality coal water slurries from preparation plant fine coal streams. The WTI/CRE technology uses the novel implementation of high-shear cross-flow separation which replaces and enhances conventional thickening processes by surpassing normally achievable solids loadings. Dilute ultra-fine (minus 100 mesh) solids slurries can be concentrated to greater than 60 weight percent and remixed, as required, with de-watered coarser fractions to produce pumpable, heavily loaded coal slurries. The permeate (filtrate) resulting from this process has been demonstrated to be crystal clear and totally free of suspended solids. The primary objective of this project was to demonstrate the WTI/CRE coal slurry production process technology at the pilot scale. The technology can enable Illinois coal producers and users to realize significant cost and environmental benefits both by eliminating fine coal waste disposal problems and producing an IGCC fuel to produce power which meets all foreseeable clean air standards. Testing was also directed at concentrating mine tailings material to produce a tailings paste which can be mine-back- filled, eliminating the need for tailings ponds. During the grant period, a laboratory-scale test apparatus (up to 3 GPM feed rate) was assembled and operated to demonstrate process performance over a range of feed temperatures and pressures. A dilute coal/water slurry from Consol, Inc.`s Rend Lake Preparation Plant was concentrated with the process to a maximum recorded solids loading of 61.9% solids by weight. Analytical results from the concentrate were evaluated by Destec Energy for suitability as an IGCC fuel.

  11. Methods to enhance the characteristics of hydrothermally prepared slurry fuels

    SciTech Connect

    Anderson, Chris M.; Musich, Mark A.; Mann, Michael D.; DeWall, Raymond A.; Richter, John J.; Potas, Todd A.; Willson, Warrack G.

    2000-01-01

    Methods for enhancing the flow behavior and stability of hydrothermally treated slurry fuels. A mechanical high-shear dispersion and homogenization device is used to shear the slurry fuel. Other improvements include blending the carbonaceous material with a form of coal to reduce or eliminate the flocculation of the slurry, and maintaining the temperature of the hydrothermal treatment between approximately 300.degree. to 350.degree. C.

  12. Continuous concentration and constant volume washing of tetraphenylborate slurries

    SciTech Connect

    Siler, J.L.

    1999-12-08

    SRTC has completed filtration testing of tetraphenylborate (TPB) slurries with and without sludge. These tests were slightly different from previous SRS tests in that they used continuous mode concentration and constant volume washing evolutions. The extent of TPB recovery during washing was measured. The resulting washed precipitate slurry, with sludge, was stored at ambient temperature and under a nitrogen-inerted atmosphere to study TPB stability. Samples of both unwashed and washed slurries were submitted for rheology measurements.

  13. The influence of additives on rheological properties of limestone slurry

    NASA Astrophysics Data System (ADS)

    Jaworska, B.; Bartosik, A.

    2014-08-01

    Limestone slurry appears in the lime production process as the result of rinsing the processed material. It consists of particles with diameter smaller than 2 mm and the water that is a carrier of solid fraction. Slurry is directed to the settling tank, where the solid phase sediments and the excess water through the transfer system is recovered for re-circulation. Collected at the bottom of the tank sludge is deposited in a landfill located on the premises. Rheological properties of limestone slurry hinder its further free transport in the pipeline due to generated flow resistance. To improve this state of affairs, chemical treatment of drilling fluid, could be applied, of which the main task is to give the slurry properties suitable for the conditions encountered in hydrotransport. This treatment consists of applying chemical additives to slurry in sufficient quantity. Such additives are called as deflocculants or thinners or dispersants, and are chemical compounds which added to aqueous solution are intended to push away suspended particles from each other. The paper presents the results of research allowing reduction of shear stress in limestone slurry. Results demonstrate rheological properties of limestone slurry with and without the addition of modified substances which causes decrease of slurry viscosity, and as a consequence slurry shear stress for adopted shear rate. Achieving the desired effects increases the degree of dispersion of the solid phase suspended in the carrier liquid and improving its ability to smooth flow with decreased friction.

  14. Ice slurry cooling research: Storage tank ice agglomeration and extraction

    SciTech Connect

    Kasza, K.; Hayashi, Kanetoshi

    1999-08-01

    A new facility has been built to conduct research and development on important issues related to implementing ice slurry cooling technology. Ongoing studies are generating important information on the factors that influence ice particle agglomeration in ice slurry storage tanks. The studies are also addressing the development of methods to minimize and monitor agglomeration and improve the efficiency and controllability of tank extraction of slurry for distribution to cooling loads. These engineering issues impede the utilization of the ice slurry cooling concept that has been under development by various groups.

  15. Rules governing the classification of coal slurries for filtering centrifuges

    SciTech Connect

    G.Y. Gol'berg; Y.B. Rubinshtein; S.A. Osadchii

    2008-07-01

    The feasibility of using filtering centrifuges for the cleaning of a coking-coal slurry is confirmed in principle, and regime operating parameters which ensure the production of a concentrate of conditioned quality are determined on the basis of results of experimental-industrial tests of a new procedure for this operation at the Neryungrinskaya Concentrating Mill. An equation is proposed for determination of solid carry-off in the centrifuge effluent, which completely satisfactorily (with a correlation coefficient of 0.7-0.8) describes the dependence of the parameter in question on the solid content in the centrifuge feed, and on its content of -0.2-mm material. It is noted that special investigations to determine the effect of the speed of the rotor and shape of the particles on the amount of solid carry-off in the centrifuge effluent are required for construction of a model describing the size reduction of solid-phase particles in the effluent during centrifuge filtration.

  16. Ice slurry cooling research: Microscale study of ice particles characteristics, role of freezing point depressant, and influence on slurry fluidity

    SciTech Connect

    Hayashi, K.; Kasza, K.

    2000-05-03

    The influences of freezing-point-depressants on ice slurry characteristics in the form of ice slurry fluidity and on the microscale ice particle features are studied. The results identify microscale features of ice particles such as surface roughness that greatly influence slurry fluidity that are altered favorably by the use of a freezing point depressant. The engineering of a workable and efficient ice slurry cooling system depends very strongly on the characteristics of the individual ice particles in the slurry and, in turn, on the method of ice production. Findings from this study provide guidance on the fluidity and handleability of slurry produced by several methods currently under development and already many achieved.

  17. Dehydration of isobutanol to isobutene in a slurry reactor

    SciTech Connect

    Latshaw, B.E.

    1994-02-01

    The April 1990 Alternative Fuels Proposal to the Department of Energy involved the development of new technology, based on the liquid phase process, for conversion of coal-derived synthesis gas to oxygenated hydrocarbon fuels, fuel additives, and fuel intermediates. The objective of this work was to develop a slurry reactor based process for the dehydration of isobutanol to isobutene. The isobutene can serve as a feedstock for the high octane oxygenated fuel additive methyl tertiary-butyl either (MTBE). Alumina catalysts were investigated because of their wide use as a dehydration catalyst. Four commercially available alumina catalysts (Catapal B, Versal B, Versal GH, and Al-3996R) were evaluated for both activity and selectivity to the branched olefin. All four catalysts demonstrated conversions greater than 80% at 290 C, while conversions of near 100% could be obtained at 330 C. The reaction favors low pressures and moderate to low space velocities. A yield of 0.90 mole isobutene per mole reacted isobutanol or better was obtained at conversions of 60--70% and higher. From 75 to 98% conversion, the four catalysts all provide isobutene yields ranging from 0.92 to 0.94 with the maximum occurring around 90% conversion. At low conversions, the concentration of diisobutyl ether becomes significant while the concentration of linear butenes is essentially a linear function of isobutanol conversion. Doping the catalyst with up to 0.8 wt % potassium showed a modest increase in isobutene selectivity; however, this increase was more than offset by a reduction in activity. Investigations using a mixed alcohols feed (consistent with isobutanol synthesis from syngas) demonstrated a small increase in the C4 iso-olefin selectivity over that observed for a pure isobutanol feed. 55 refs.

  18. High pressure slurry pump. Sand slurry test loop design and results. Wear parts lifetime analysis

    SciTech Connect

    Fongaro, S.; Severini, P.; Vinciguerra, G.

    2000-07-01

    This paper shows the experimental phase, following previous work presented at the Sixth International Conference on ``Multiphase Flow in Industrial Plants'', Milan, September 98. A Sand Water Slurry Test Loop has been tested using different sand percentages for a total power of 680 HP with a flow-rate of 35,000 [gpm] and pressure of 2300 [psig]. Its design considered, carefully, the particles build-up effect respecting flow velocity and dead space along the loop and into the hydraulics. The test pump is a TRIPLEX SINGLE ACTING that is one third of the COAL SLURRY SEPTUPLEX PUMP designed for a CHINA PROJECT. Wear rate on the main parts of an high pressure slurry pump have been analyzed running at 145 rpm (piston mean speed of 3.3 [ft/s]) with a net flow of 33,290 [gpm] and pressures between 1216 and 1575 [psig]. Tests gave indications of a damaging process on valves, piston seals and the relative weight on the overall damages. Design changes of piston-seal and its material have been done, results being a longer parts lifetime. The authors compared the results with literature on coal slurry and other sand tests. The pump speed, i.e., valve cycle, isn't the main wear factor, while the fluid speed under the valve is. Their goals are to improve the wear parts lifetime and define functions to relate the wear to operating parameters, design choice, and materials used.

  19. Fundamental considerations for coal slurry atomization

    SciTech Connect

    Dooher, J.P.

    2005-10-01

    Presented herein are the results of an investigation of theoretical models of atomization, which can be used for a phenomenological theory for coal slurry atomization. This investigation was conducted in several phases. The primary phase involved an intensive analysis of the rheological properties of coal slurry fuels. Analysis was performed including viscosity as a function of shear rate, the extensional viscosity, and the viscoelastic properties. During the second phase, atomization was studied over a sufficiently wide range of rheological properties. During this phase, simulated fluids as well as coal slurries were studied. Three basic theoretical models were analyzed to determine the best approach to characterizing these complex fluids. The first model was a linearized Navier-Stokes equation for a cylindrical fluid stream breaking up into drops under the impact of a high-velocity air stream. The second model was a collisional model, by which the collision of the airstream and the fluid stream produced droplets. Energy and momentum conservation were used to derive relationships between the drop size and the relevant physical parameters. A third model studied was a statistical model using a Boltzmann-type transport equation for the propagation of drops under the interactions of a high-velocity airstream. The effects of drop coalescence and breakup are incorporated into this model. By comparing the various theoretical models with the atomization data and the rheological data, a phenomenological model was constructed that correctly predicted the trends of the Sauter mean diameter as a function of air/fuel ratio, rheological properties, and spray angle. An elective viscosity was defined that included the effects of viscous losses, extensional properties, and viscoelastic properties. In addition, the effects of yield point were incorporated and shown to be important in predicting atomization properties.

  20. Rheology of sludge-slurry grouts

    SciTech Connect

    McDaniel, E. W.

    1980-10-01

    A series of rheograms was developed that relates the critical velocity (velocity where flow changes from laminar to turbulent) of a cementitious grout that incorporates a suspended sludge-slurry to the critical velocity of a reference grout made with a simulated waste solution. The sludge that is now in the Gunite waste tanks at the Oak Ridge National Laboratory (ORNL) will be suspended and pumped to the new waste storage tanks in Melton Valley. The sludge will then be blended with a cement mix base to form a grout which will be injected underground by the shale fracturing process. This report describes the materials, equipment, and techniques used in the laboratory studies to suspend sludges and mix sludge-slurry grouts that have flow properties similar to those of current shale fracturing grouts. Bentonite clay is an effective suspender in dilute NaNO/sub 3/ solutions; 15 wt % solids can be suspended with 2.0 wt % bentonite in a 0.1 M NaNO/sub 3/ solution. Other suspending materials were evaluated, but bentonite gave the best results. If a slurry grout becomes too viscous to pump, methods must be available to thin the mixture. A number of thinners, friction reducers, and plasticizers were examined. Q-Broxin, a thinner supplied by Baroid, reduced the velocity of a grout required for turbulent flow in a 5.0-cm (2-in.)-diam tube from 1.76 to 1.20 m/s (5.79 to 3.95 ft/s); FX-32C, a plasticizer supplied by Fox Industries, Inc., reduced the velocity from 1.76 to 0.75 m/s (5.6 to 2.45 ft/s).

  1. Feeding Tubes

    MedlinePlus

    ... administer the TPN. Tubes Used for Enteral Feeds NG (Nasogastric Tube) A flexible tube is placed via ... down through the esophagus into the stomach. The NG tube can be used to empty the stomach ...

  2. CST/Water Slurry Mixing and Resuspension

    SciTech Connect

    Baich, M.A.

    2001-02-13

    Crystalline Silicotitanate (CST) was selected as one of the alternatives to the In-Tank Precipitation Process (ITP) for removal of cesium from the salt waste at Savannah River Site. The proposed salt waste treatment process using CST would involve passing a filtered salt waste through a fixed bed of CST. The CST would remove the cesium from the salt waste by ion exchange and the decontaminated salt would be incorporated into the Saltstone Process. This report documents the results of investigations into the mixing and re-suspension characteristics of two 10 wt percent CST slurries.

  3. Acidification of pig slurry before separation to improve slurry management on farms.

    PubMed

    Regueiro, Iria; Coutinho, João; Balsari, Paolo; Popovic, Olga; Fangueiro, David

    2016-08-01

    Pig slurry, rich in plant nutrients such as nitrogen (N) and phosphorus (P), is generally applied to soil as organic fertilizer. However, costs related to slurry transport may limit its utilization to fields close to the farm, leading to significant N losses, namely ammonia (NH3) emissions. Slurry acidification, to minimize NH3 emissions, is a potential solution to this problem, while solid-liquid separation leads to a solid fraction (SF) - rich in organic matter (OM) and phosphorus - and a liquid fraction (LF) rich in soluble nutrients. We hypothesized that a combination of acidification and separation could affect the quality of the resulting fractions depending on the separation technique used. After acidification, the two most common techniques for separation, centrifugation (CF) and screw-press (SP), were applied. The main characteristics of the slurry fractions in terms of nutrient concentrations and speciation as well as the potential N mineralization (PNM) were analysed. Our results show SFs with improved properties, mostly N and PNM when acidification is performed before separation with both techniques. The PNM was significantly increased in LFs from both techniques after acidification. The [Formula: see text] concentration increased in LFs from SP with acidification; therefore, slurry acidification is recommended to avoid any N losses during the separation process with SP, while CF may not require such pretreatment. Acidification could allow the use of a cheaper technique such as SP relative to CF since it prevents NH3 emissions during the separation process and leads to more equilibrated fractions in terms of nutrient composition. PMID:26695081

  4. Processing of Oak Ridge B&C pond sludge surrogate in the transportable vitrification system

    SciTech Connect

    Zamecnik, J.R.; Young, S.R.; Peeler, D.K.; Smith, M.E.

    1997-04-16

    The Transportable Vitrification System (TVS) developed at the Savannah River Site is designed to process low-level and mixed radioactive wastes into a stable glass product. The TVS consists of a feed preparation and delivery system, a joule-heated melter, and an offgas treatment system. Surrogate Oak Ridge Reservation (ORR) B&C pond sludge was treated in a demonstration of the TVS system at Clemson University and at ORR. After initial tests with soda-lime-silica (SLS) feed, three melter volumes of glass were produced from the surrogate feed. A forthcoming report will describe glass characterization; and melter feeding, operation, and glass pouring. Melter operations described will include slurry characterization and feeding, factors affecting feed melt rates, glass pouring and pour rate constraints, and melter operating temperatures. Residence time modeling of the melter will also be discussed. Characterization of glass; including composition, predicted liquidity and viscosity, Toxic Characteristic Leaching Procedure (TCLP), and devitrification will be covered. Devitrification was a concern in glass container tests and was found to be mostly dependent on the cooling rate. Crucible tests indicated that melter shutdown with glass containing Fe and Li was also a devitrification concern, so the melter was flushed with SLS glass before cooldown.

  5. Oxygen enriched combustion system performance study. Phase 2: 100 percent oxygen enriched combustion in regenerative glass melters, Final report

    SciTech Connect

    Tuson, G.B.; Kobayashi, H.; Campbell, M.J.

    1994-08-01

    The field test project described in this report was conducted to evaluate the energy and environmental performance of 100% oxygen enriched combustion (100% OEC) in regenerative glass melters. Additional objectives were to determine other impacts of 100% OEC on melter operation and glass quality, and to verify on a commercial scale that an on-site Pressure Swing Adsorption oxygen plant can reliably supply oxygen for glass melting with low electrical power consumption. The tests constituted Phase 2 of a cooperative project between the United States Department of Energy, and Praxair, Inc. Phase 1 of the project involved market and technical feasibility assessments of oxygen enriched combustion for a range of high temperature industrial heating applications. An assessment of oxygen supply options for these applications was also performed during Phase 1, which included performance evaluation of a pilot scale 1 ton per day PSA oxygen plant. Two regenerative container glass melters were converted to 100% OEC operation and served as host sites for Phase 2. A 75 ton per day end-fired melter at Carr-Lowrey Glass Company in Baltimore, Maryland, was temporarily converted to 100% OEC in mid- 1990. A 350 tpd cross-fired melter at Gallo Glass Company in Modesto, California was rebuilt for permanent commercial operation with 100% OEC in mid-1991. Initially, both of these melters were supplied with oxygen from liquid storage. Subsequently, in late 1992, a Pressure Swing Adsorption oxygen plant was installed at Gallo to supply oxygen for 100% OEC glass melting. The particular PSA plant design used at Gallo achieves maximum efficiency by cycling the adsorbent beds between pressurized and evacuated states, and is therefore referred to as a Vacuum/Pressure Swing Adsorption (VPSA) plant.

  6. Multi-stage slurry system used for grinding and polishing materials

    DOEpatents

    Hed, P. Paul; Fuchs, Baruch A.

    2001-01-01

    A slurry system draws slurry from a slurry tank via one of several intake pipes, where each pipe has an intake opening at a different depth in the slurry. The slurry is returned to the slurry tank via a bypass pipe in order to continue the agitation of the slurry. The slurry is then diverted to a delivery pipe, which supplies slurry to a polisher. The flow of slurry in the bypass pipe is stopped in order for the slurry in the slurry tank to begin to settle. As the polishing continues, slurry is removed from shallower depths in order to pull finer grit from the slurry. When the polishing is complete, the flow in the delivery pipe is ceased. The flow of slurry in the bypass pipe is resumed to start agitating the slurry. In another embodiment, the multiple intake pipes are replaced by a single adjustable pipe. As the slurry is settling, the pipe is moved upward to remove the finer grit near the top of the slurry tank as the polishing process continues.

  7. Thickening of ultrafine coal-water slurries in a solid-bowl centrifuge

    SciTech Connect

    Pinkerton, A.P.; Klima, M.S.; Morrison, J.L.; Miller, B.G.

    1999-07-01

    As part of a study being conducted for the Electric Power Research Institute's (EPRI's) Upgraded Coal Interest Group (UCIG) to evaluate ultrafine coal dewatering technologies, testing was carried out to investigate the use of a solid-bowl (high-g) centrifuge for thickening ultrafine coalwater slurries. The objective of this study was to increase the solids concentration to a level suitable for use as a coal-water slurry fuel, while maximizing overall solids recovery. Feed material was collected from the combined discharge (centrate) streams from several screen-bowl centrifuges. These devices are currently being used in a commercial coal cleaning facility to dewater the clean coal product from a froth flotation circuit. Current plant practice is to discharge the centrate to settling ponds. The screen bowl centrate averages 5% solids by weight and contains nearly 60% material finer than 10 {mu}m. The current study examined the effects of operating conditions on centrifuge performance. The test conditions included centrifuge bowl and scroll speeds and volumetric feed rate. In addition to thickening, some cleaning was also achieved, because the finest particles (e.g. < 3 {micro}m), which contained a large percentage of liberated clays, were removed with the bulk of the water. The centrifuge products were analyzed for solids concentration, particle size distribution, and ash content. Size selectivity curves were also used to evaluate centrifuge performance.

  8. Method and apparatus for improved wire saw slurry

    DOEpatents

    Costantini, Michael A.; Talbott, Jonathan A.; Chandra, Mohan; Prasad, Vishwanath; Caster, Allison; Gupta, Kedar P.; Leyvraz, Philippe

    2000-09-05

    A slurry recycle process for use in free-abrasive machining operations such as for wire saws used in wafer slicing of ingots, where the used slurry is separated into kerf-rich and abrasive-rich components, and the abrasive-rich component is reconstituted into a makeup slurry. During the process, the average particle size of the makeup slurry is controlled by monitoring the condition of the kerf and abrasive components and making necessary adjustments to the separating force and dwell time of the separator apparatus. Related pre-separator and post separator treatments, and feedback of one or the other separator slurry output components for mixing with incoming used slurry and recirculation through the separator, provide further effectiveness and additional control points in the process. The kerf-rich component is eventually or continually removed; the abrasive-rich component is reconstituted into a makeup slurry with a controlled, average particle size such that the products of the free-abrasive machining method using the recycled slurry process of the invention are of consistent high quality with less TTV deviation from cycle to cycle for a prolonged period or series of machining operations.

  9. EVALUATION OF CARBON BLACK SLURRIES AS CLEAN BURNING FUELS

    EPA Science Inventory

    Experiments were performed to examine the pumpability, atomization and combustion characteristics of slurries made of mixtures of carbon black with No. 2 fuel oil and methanol. Carbon black-No. 2 fuel oil and carbon black-methanol slurries, with carbon black contents of up to 50 ...

  10. The Settling and Compaction of Nuclear Waste Slurries

    SciTech Connect

    MACLEAN, G.T.

    1999-11-15

    The settling and compaction of simulated and real nuclear waste slurries were extensively studied. Experiments were carried out with simulated wastes at laboratory and large-scale sizes, and the results compared. A model of settling was derived and a method developed to correlate and scale-up settling data for different slurries and vessel sizes.

  11. Lime slurry use at the Industrial Wastewater Pretreatment Facility

    SciTech Connect

    Rice, L.E.; Hughes, R.W.; Baggett, G.

    1996-04-01

    The use of lime slurry at the IWPF demonstrated many benefits. Hazardous chemical use was reduced, solids handling was improved, water quality was enhanced and there has been a cost savings. The lime slurry also enabled the plant to begin treating the soluble oil waste, which we were not able to do in the past.

  12. Rheological Modifier Testing with DWPF Process Slurries

    SciTech Connect

    MICHAEL, STONE

    2004-02-01

    Rheological modification agents were tested on simulated SRAT and SME products to determine if a suitable agent could be found for the DWPF process slurries. The agents tested were dispersants that lower the rheological properties of slurries by preventing agglomerization. Dolapix CE64, an ethylene glycol, and Disperse-Ayd W28, a polyacrylate, were the most effective dispersants tested. Further evaluation and testing should be performed on Dolapix CE64 and Disperse-Ayd W28 to determine if implementation is possible in DWPF. The initial phase of future work will include optimization of the rheology modifier by the Illinois Institute of Technology (IIT) and development of a maximum concentration limit for the rheology modifiers. IIT has been commissioned to evaluate the properties of these chemicals to determine if the chemical makeup can be optimized to enhance the properties of these modifiers. An initial concentration limit based upon the DWPF flammability limit and other constraints should be calculated to determine the potential downstream impacts.

  13. Self-Organization in Granular Slurries

    NASA Astrophysics Data System (ADS)

    Ottino, Julio M.; Jain, Nitin; Lueptow, Richard M.; Khakhar, Devang V.

    2000-11-01

    Mixtures of tumbled granular materials under flow exhibit various intriguing types of un-mixing or self-organization. Small differences in particles' density, size or shape may trigger the effect. Nearly all studies to date have addressed the case of dry granular media, where the interparticle fluid is typically air. Here we report the existence of self-organization in wet granular media or slurries, mixtures of particles of different sizes dispersed in a lower density liquid. Technological examples appear in cement, ceramics, fine chemicals, and in the food industry; examples in nature appear in evolution of landslides and transport in river sediments. In spite of significantly different physics at the particle level, both axial banding (alternating bands rich in small and large particles in a long rotating cylinder) and radial segregation (in quasi 2D containers) are observed in slurries. However, axial segregation is significantly faster and the spectrum of outcomes is richer. Moreover, experiments with suitable fluids, reveal, for the first time, the internal structure of axially segregated systems, something that up to now has been accessible only via magnetic resonance imaging (MRI) experimentation.

  14. Solids flow rate measurement in dense slurries

    SciTech Connect

    Porges, K.G.; Doss, E.D.

    1993-09-01

    Accurate and rapid flow rate measurement of solids in dense slurries remains an unsolved technical problem, with important industrial applications in chemical processing plants and long-distance solids conveyance. In a hostile two-phase medium, such a measurement calls for two independent parameter determinations, both by non-intrusive means. Typically, dense slurries tend to flow in laminar, non-Newtonian mode, eliminating most conventional means that usually rely on calibration (which becomes more difficult and costly for high pressure and temperature media). These issues are reviewed, and specific solutions are recommended in this report. Detailed calculations that lead to improved measuring device designs are presented for both bulk density and average velocity measurements. Cross-correlation, chosen here for the latter task, has long been too inaccurate for practical applications. The cause and the cure of this deficiency are discussed using theory-supported modeling. Fluid Mechanics are used to develop the velocity profiles of laminar non-Newtonian flow in a rectangular duct. This geometry uniquely allows the design of highly accurate `capacitive` devices and also lends itself to gamma transmission densitometry on an absolute basis. An absolute readout, though of less accuracy, is also available from a capacitive densitometer and a pair of capacitive sensors yields signals suitable for cross-correlation velocity measurement.

  15. Filtration behavior of slurries with varying compressibilities

    SciTech Connect

    Massuda, M.; Bridger, K.; Harvey, M.; Tiller, F.M.

    1988-10-01

    A novel filtration apparatus allows simultaneous measurements of filtrate volume, hydraulic pressure and cake thickness using slurry volumes on the order of 100 cm/sup 3/. Differences in interparticle interactions were studied by varying the barium chloride concentration of 0.38-..mu..m polystyrene latex and filtering at pressures between 2 and 100 psi. Cakes formed from these slurries are highly compressible for concentrations between 0.01M and 0.10M, moderately compressible for the 0.005M concentration, and incompressible for the 0.001M concentration. Plots of filtrate volume versus cake thickness were linear for the incompressible cakes, whereas the compressible cakes showed significant deviations, which were pressure dependent. The pressure distribution for the incompressible cake was found to be essentially linear as predicted from the resistance plots assuming constant ..cap alpha.. and epsilon. For the highly compressible cakes, most of the pressure drop appears to occur near the cake/medium interface with only small changes occurring at the top of the cake.

  16. SRC-water slurry rheology. Final technical report

    SciTech Connect

    Tewari, K.C.

    1984-02-01

    SRC-water slurries exhibit properties that qualify them for use as fuel in conventional oil-fired combustion facilities. However, to date, the slurries tested have shown storage instability, which requires constant agitation and recirculation to avoid sedimentation in the storage tanks. High viscosities of the material being evaluated hampered the test performance. A program was instituted to better understand the variables responsible for viscosity and static stability of these slurries. Effective additives and concentrations were determined. This report presents laboratory data demonstrating that solid concentration, particle size distribution, additive concentration, and slurry preparation technique influence the viscosity and stability characteristics of an SRC-water slurry. 7 references, 12 figures, 11 tables.

  17. Fuel injection of coal slurry using vortex nozzles and valves

    DOEpatents

    Holmes, Allen B.

    1989-01-01

    Injection of atomized coal slurry fuel into an engine combustion chamber is achieved at relatively low pressures by means of a vortex swirl nozzle. The outlet opening of the vortex nozzle is considerably larger than conventional nozzle outlets, thereby eliminating major sources of failure due to clogging by contaminants in the fuel. Control fluid, such as air, may be used to impart vorticity to the slurry and/or purge the nozzle of contaminants during the times between measured slurry charges. The measured slurry charges may be produced by a diaphragm pump or by vortex valves controlled by a separate control fluid. Fluidic circuitry, employing vortex valves to alternatively block and pass cool slurry fuel flow, is disclosed.

  18. Pipelining particulate solid material as stable foam slurry

    SciTech Connect

    Fitch, J.L.

    1980-04-29

    A method of transporting particulate solid material through a pipeline in the form of a stable foam slurry is described. A pumpable slurry is formed of the particulate solid material in a stable foam carrier medium and the slurry is flowed through the pipeline to a receiving point. A method of transporting particulate solid materials through a pipeline is described wherein a pumpable slurry is formed of the particulate solid material. The particulate material is present in the stable foam in an amount of at least 20% by volume based on the total volume of the stable foam slurry. The particulate solid material may be coal particles, other forms of particulate carbonaceous material, such as coke, lignite and pitch, ores, and still other particulate material which is insoluble in the stable foam. The foam may be formed from a liquid, usually water, gas, and a foam stabilizing agent, such as a soap or a surfactant. 4 claims.

  19. Bubble column apparatus for separating wax from catalyst slurry

    SciTech Connect

    Neathery, James K.; Davis, Burtron H.

    2004-07-13

    Novel methods and devices for production of liquid hydrocarbon products from gaseous reactants are disclosed. In one aspect, a method for separating a liquid hydrocarbon, typically a wax, from a catalyst containing slurry is provided, comprising passing the slurry through at least one downcomer extending from an overhead separation chamber and discharging into the bottom of a slurry bubble column reactor. The downcomer includes a cross-flow filtration element for separating a substantially particle-free liquid hydrocarbon for downstream processing. In another aspect, a method for promoting plug-flow movement in a recirculating slurry bubble column reactor is provided, comprising discharging the recirculating slurry into the reactor through at least one downcomer which terminates near the bottom of the reactor. Devices for accomplishing the above methods are also provided.

  20. DEMONSTRATION AND EVALUATION OF POTENTIAL HIGH LEVEL WASTE MELTER DECONTAMINATION TECHNOLOGIES FOR SAVANNAH RIVER SITE

    SciTech Connect

    Weger, Hans, Ph.D.; Kodanda, Raja Tilek Meruva; Mazumdar, Anindra; Srivastava, Rajiv Ph.D.; Ebadian, M.A. Ph.D.

    2003-02-27

    Four hand-held tools were tested for failed high-level waste melter decontamination and decommissioning (D&D). The forces felt by the tools during operation were measured using a tri-axial accelerometer since they will be operated by a remote manipulator. The efficiency of the tools was also recorded. Melter D&D consists of three parts: (1) glass fracturing: removing from the furnace the melted glass that can not be poured out through normal means, (2) glass cleaning: removing the thin layer of glass that has formed over the surface of the refractory material, and (3) K-3 refractory breakup: removing the K-3 refractory material. Surrogate glass, from a formula provided by the Savannah River Site, was melted in a furnace and poured into steel containers. K-3 refractory material, the same material used in the Defense Waste Processing Facility, was utilized for the demonstrations. Four K-3 blocks were heated at 1150 C for two weeks with a glass layer on top to simulate the hardened glass layer on the refractory surface in the melter. Tools chosen for the demonstrations were commonly used D&D tools, which have not been tested specifically for the different aspects of melter D&D. A jackhammer and a needle gun were tested for glass fracturing; a needle gun and a rotary grinder with a diamond face wheel (diamond grinder) were tested for glass cleaning; and a jackhammer, diamond grinder, and a circular saw with a diamond blade were tested for refractory breakup. The needle gun was not capable of removing or fracturing the surrogate glass. The diamond grinder only had a removal rate of 3.0 x 10-4 kg/s for K-3 refractory breakup and needed to be held firmly against the material. However, the diamond grinder was effective for glass cleaning, with a removal rate of 3.9 cm2/s. The jackhammer was successful in fracturing glass and breaking up the K-3 refractory block. The jackhammer had a glass-fracturing rate of 0.40 kg/s. The jackhammer split the K-3 refractory block into two

  1. Method of producing a colloidal fuel from coal and a heavy petroleum fraction. [partial liquefaction of coal in slurry, filtration and gasification of residue

    DOEpatents

    Longanbach, J.R.

    1981-11-13

    A method is provided for combining coal as a colloidal suspension within a heavy petroleum fraction. The coal is broken to a medium particle size and is formed into a slurry with a heavy petroleum fraction such as a decanted oil having a boiling point of about 300 to 550/sup 0/C. The slurry is heated to a temperature of 400 to 500/sup 0/C for a limited time of only about 1 to 5 minutes before cooling to a temperature of less than 300/sup 0/C. During this limited contact time at elevated temperature the slurry can be contacted with hydrogen gas to promote conversion. The liquid phase containing dispersed coal solids is filtered from the residual solids and recovered for use as a fuel or feed stock for other processes. The residual solids containing some carbonaceous material are further processed to provide hydrogen gas and heat for use as required in this process.

  2. Effect of fermentation temperature on hydrogen production from cow waste slurry by using anaerobic microflora within the slurry.

    PubMed

    Yokoyama, Hiroshi; Waki, Miyoko; Moriya, Naoko; Yasuda, Tomoko; Tanaka, Yasuo; Haga, Kiyonori

    2007-02-01

    We examined hydrogen production from a dairy cow waste slurry (13.4 g of volatile solids per liter) by batch cultures in a temperature range from 37 to 85 degrees C, using microflora naturally present within the slurry. Without the addition of seed bacteria, hydrogen was produced by simply incubating the slurry, using the microflora within the slurry. Interestingly, two peaks of fermentation temperatures for hydrogen production from the slurry were observed at 60 and 75 degrees C (392 and 248 ml H2 per liter of slurry, respectively). After the termination of the hydrogen evolution, the microflora cultured at 60 degrees C displayed hydrogen-consuming activity, but hydrogen-consuming activity of the microflora cultured at 75 degrees C was not detected, at least for 24 days. At both 60 and 75 degrees C, the main by-product was acetate, and the optimum pH of the slurry for hydrogen production was around neutral. Bacteria related to hydrogen-producing moderate and extreme thermophiles, Clostridium thermocellum and Caldanaerobacter subterraneus, were detected in the slurries cultured at 60 and 75 degrees C, respectively, by denaturing gradient gel electrophoresis analyses, using the V3 region of 16S rDNA.

  3. Deposition Velocities of Newtonian and Non-Newtonian Slurries in Pipelines

    SciTech Connect

    Poloski, Adam P.; Adkins, Harold E.; Abrefah, John; Casella, Andrew M.; Hohimer, Ryan E.; Nigl, Franz; Minette, Michael J.; Toth, James J.; Tingey, Joel M.; Yokuda, Satoru T.

    2009-03-01

    correlation used in the WTP design guide has been shown to be inaccurate for Hanford waste feed materials. The use of the Thomas (1979) correlation in the design guide is not conservative—In cases where 100% of the particles are smaller than 74 μm or particles are considered to be homogeneous due to yield stress forces suspending the particles the homogeneous fraction of the slurry can be set to 100%. In such cases, the predicted critical velocity based on the conservative Oroskar and Turian (1980) correlation is reduced to zero and the design guide returns a value from the Thomas (1979) correlation. The measured data in this report show that the Thomas (1979) correlation predictions often fall below that measured experimental values. A non-Newtonian deposition velocity design guide should be developed for the WTP— Since the WTP design guide is limited to Newtonian fluids and the WTP expects to process large quantities of such materials, the existing design guide should be modified address such systems. A central experimental finding of this testing is that the flow velocity required to reach turbulent flow increases with slurry rheological properties due to viscous forces dampening the formation of turbulent eddies. The flow becomes dominated by viscous forces rather than turbulent eddies. Since the turbulent eddies necessary for particle transport are not present, the particles will settle when crossing this boundary called the transitional deposition boundary. This deposition mechanism should be expected and designed for in the WTP.

  4. Multi-stage slurry system used for grinding and polishing materials

    SciTech Connect

    Hed, P. Paul; Fuchs, Baruch A.

    2000-03-01

    A slurry system draws slurry from a slurry tank via one of several intake pipes, where each pipe has an intake opening at a different depth in the slurry. The slurry is returned to the slurry tank via a bypass pipe in order to continue the agitation of the slurry. The slurry is then diverted to a delivery pipe, which supplies slurry to a polisher. The flow of shiny in the bypass pipe is stopped in order for the slurry in the slurry tank to begin to settle. As the polishing continues, slurry is removed from shallower depths in order to pull finer grit from the slurry. When the polishing is complete, the flow in the delivery pipe is ceased. The flow of slurry in the bypass pipe is resumed to start agitating the slurry. In another embodiment, the multiple intake pipes are replaced by a single adjustable pipe. As the slurry is settling, the pipe is moved upward to remove the finer grit near the top of the slurry tank as the polishing process continues.

  5. Improved Fischer-Tropsch Slurry Reactors

    SciTech Connect

    Andrew Lucero

    2009-03-20

    The conversion of synthesis gas to hydrocarbons or alcohols involves highly exothermic reactions. Temperature control is a critical issue in these reactors for a number of reasons. Runaway reactions can be a serious safety issue, even raising the possibility of an explosion. Catalyst deactivation rates tend to increase with temperature, particularly of there are hot spots in the reactor. For alcohol synthesis, temperature control is essential because it has a large effect on the selectivity of the catalysts toward desired products. For example, for molybdenum disulfide catalysts unwanted side products such as methane, ethane, and propane are produced in much greater quantities if the temperature increases outside an ideal range. Slurry reactors are widely regarded as an efficient design for these reactions. In a slurry reactor a solid catalyst is suspended in an inert hydrocarbon liquid, synthesis gas is sparged into the bottom of the reactor, un-reacted synthesis gas and light boiling range products are removed as a gas stream, and heavy boiling range products are removed as a liquid stream. This configuration has several positive effects for synthesis gas reactions including: essentially isothermal operation, small catalyst particles to reduce heat and mass transfer effects, capability to remove heat rapidly through liquid vaporization, and improved flexibility on catalyst design through physical mixtures in addition to use of compositions that cannot be pelletized. Disadvantages include additional mass transfer resistance, potential for significant back-mixing on both the liquid and gas phases, and bubble coalescence. In 2001 a multiyear project was proposed to develop improved FT slurry reactors. The planned focus of the work was to improve the reactors by improving mass transfer while considering heat transfer issues. During the first year of the project the work was started and several concepts were developed to prepare for bench-scale testing. Power

  6. Assessment of the technical and economic feasibility of coal sludge slurries

    SciTech Connect

    Dooher, J.

    1999-07-01

    Over the past two decades, there has been considerable progress made in the technical developments relating to the utilization of coal in the form of a coal water slurry (CWS) both as a gasifier feedstock and as a furnace fuel. A very promising approach to utilizing CWS in an economical and cost effective manner is to use its basic technical advantage over coal, i.e. its behavior as a fluid as a method of introducing other ordinary unusable fuel sources such as sewage sludge or other solid Btu containing wastes. This can provide an economic advantage to CWS via waste disposal fees income as well as solving a vexing disposal problem. Sewage sludge presents severe disposal problems for municipalities across the country. The problem of sewage sludge disposal has reached crisis proportions in many areas of the country. Although the benefit of concentrating the sludge slurry for combustion is evident, there is a major technical barrier, which is related to the rheological properties of the sludge. It would appear that the solids in a sludge slurry consist of both colloidal-sized particles and larger open-structures which trap a significant amount of water. As the sludge is concentrated, it begins to lose its fluid properties at about 10% solids and becomes a filter cake at 15% solids which must be handled as a solid, i.e. belt feeders, etc. This poses problems for incineration because feeding concentrated sludge requires mechanical feeders and combustion of the sludge requires a considerable amount of excess air (40--50%) and significant quantities of auxiliary fuels. Direct combustion of sludge in a resource recovery facility or an incinerator also leads to high levels of uncontrolled emissions including particulates and metals such as cadmium, mercury, etc. Expensive emission controls are required to meet EPA limits. The net result is a considerable add-on expense to sludge disposal with little recovery of the inherent Btu value. The overall goal of this project was

  7. Testing of In-Line Slurry Monitors and Pulsair Mixers with Radioactive Slurries

    SciTech Connect

    Hylton, T.D.; Bayne, C.K.

    1999-08-01

    Three in-line slurry monitoring instruments were demonstrated, tested, and evaluated for their capability to determine the transport properties of radioactive slurries. The instruments included the Endress + Hauser Promass 63M Coriolis meter for measuring density, the Lasentec M600P for measuring particle size distribution, and a prototype ultrasonic monitor that was developed by Argonne National Laboratory for measuring suspended solids concentration. In addition, the power consumption of the recirculation pump was monitored to determine whether this parameter could be used as a tool for in-line slurry monitoring. The Promass 63M and the M600P were also evaluated as potential indicators of suspended solids concentration. In order to use the Promass 63M as a suspended solids monitor, the densities of the fluid phase and the dry solid particle phase must be known. In addition, the fluid phase density and the dry solids density must remain constant, as any change will affect the correlation between the slurry density and the suspended solids concentration. For the M600P, the particle size distribution would need to remain relatively constant. These instruments were demonstrated and tested at the Gunite and Associated Tanks Remediation Project at the Oak Ridge National Laboratory. The testing of the instruments was conducted in parallel with the testing of a Pulsair mixing system, which was used to mix the contents of the selected tank. A total of six tests were performed. A submersible pump was positioned at two depths, while the Pulsair system was operated at three mixing rates.

  8. Multiphase, multi-electrode Joule heat computations for glass melter and in situ vitrification simulations

    SciTech Connect

    Lowery, P.S.; Lessor, D.L.

    1991-02-01

    Waste glass melter and in situ vitrification (ISV) processes represent the combination of electrical thermal, and fluid flow phenomena to produce a stable waste-from product. Computational modeling of the thermal and fluid flow aspects of these processes provides a useful tool for assessing the potential performance of proposed system designs. These computations can be performed at a fraction of the cost of experiment. Consequently, computational modeling of vitrification systems can also provide and economical means for assessing the suitability of a proposed process application. The computational model described in this paper employs finite difference representations of the basic continuum conservation laws governing the thermal, fluid flow, and electrical aspects of the vitrification process -- i.e., conservation of mass, momentum, energy, and electrical charge. The resulting code is a member of the TEMPEST family of codes developed at the Pacific Northwest Laboratory (operated by Battelle for the US Department of Energy). This paper provides an overview of the numerical approach employed in TEMPEST. In addition, results from several TEMPEST simulations of sample waste glass melter and ISV processes are provided to illustrate the insights to be gained from computational modeling of these processes. 3 refs., 13 figs.

  9. Breast Feeding.

    ERIC Educational Resources Information Center

    International Children's Centre, Paris (France).

    This set of documents consists of English, French, and Spanish translations of four pamphlets on breast-feeding. The pamphlets provide information designed for lay persons, academics and professionals, health personnel and educators, and policy-makers. The contents cover health-related differences between breast and bottle milk; patterns of…

  10. Tube Feedings.

    ERIC Educational Resources Information Center

    Plummer, Nancy

    This module on tube feedings is intended for use in inservice or continuing education programs for persons who work in long-term care. Instructor information, including teaching suggestions and a listing of recommended audiovisual materials and their sources appear first. The module goal and objectives are then provided. A brief discussion follows…

  11. Scoping Studies to Evaluate the Benefits of an Advanced Dry Feed System on the Use of Low-Rank Coal

    SciTech Connect

    Rader, Jeff; Aguilar, Kelly; Aldred, Derek; Chadwick, Ronald; Conchieri, John; Dara, Satyadileep; Henson, Victor; Leininger, Tom; Liber, Pawel; Liber, Pawel; Lopez-Nakazono, Benito; Pan, Edward; Ramirez, Jennifer; Stevenson, John; Venkatraman, Vignesh

    2012-03-30

    The purpose of this project was to evaluate the ability of advanced low rank coal gasification technology to cause a significant reduction in the COE for IGCC power plants with 90% carbon capture and sequestration compared with the COE for similarly configured IGCC plants using conventional low rank coal gasification technology. GE’s advanced low rank coal gasification technology uses the Posimetric Feed System, a new dry coal feed system based on GE’s proprietary Posimetric Feeder. In order to demonstrate the performance and economic benefits of the Posimetric Feeder in lowering the cost of low rank coal-fired IGCC power with carbon capture, two case studies were completed. In the Base Case, the gasifier was fed a dilute slurry of Montana Rosebud PRB coal using GE’s conventional slurry feed system. In the Advanced Technology Case, the slurry feed system was replaced with the Posimetric Feed system. The process configurations of both cases were kept the same, to the extent possible, in order to highlight the benefit of substituting the Posimetric Feed System for the slurry feed system.

  12. Mechanics of Bubbles in Sludges and Slurries

    SciTech Connect

    Gauglitz, Phillip A; Terrones, Guillermo; Rossen, William R

    2001-12-31

    The Hanford Site has 177 underground waste storage tanks that are known to retain and release bubbles composed of flammable gases. Characterizing and understanding the behavior of these bubbles is important for the safety issues associated with the flammable gases for both ongoing waste storage and future waste-retrieval operations. The retained bubbles are known to respond to small barometric pressure changes, though in a complex manner with unusual hysteresis occurring in some tanks in the relationship between bubble volume and pressure, or V-P hysteresis. With careful analysis, information on the volume of retained gas and the interactions of the waste and the bubbles can be determined. The overall objective of this study is to create a better understanding of the mechanics of bubbles retained in high-level waste sludges and slurries. Significant advancements have been made in all the major areas of basic theoretical and experimental method development.

  13. Hydrodynamic models for slurry bubble column reactors

    SciTech Connect

    Gidaspow, D.

    1995-12-31

    The objective of this investigation is to convert a {open_quotes}learning gas-solid-liquid{close_quotes} fluidization model into a predictive design model. This model is capable of predicting local gas, liquid and solids hold-ups and the basic flow regimes: the uniform bubbling, the industrially practical churn-turbulent (bubble coalescence) and the slugging regimes. Current reactor models incorrectly assume that the gas and the particle hold-ups (volume fractions) are uniform in the reactor. They must be given in terms of empirical correlations determined under conditions that radically differ from reactor operation. In the proposed hydrodynamic approach these hold-ups are computed from separate phase momentum balances. Furthermore, the kinetic theory approach computes the high slurry viscosities from collisions of the catalyst particles. Thus particle rheology is not an input into the model.

  14. Ice slurry cooling development and field testing

    SciTech Connect

    Kasza, K.E.; Hietala, J.; Wendland, R.D.; Collins, F.

    1992-07-01

    A new advanced cooling technology collaborative program is underway involving Argonne National Laboratory (ANL), Northern States Power (NSP) and the Electric Power Research Institute (EPRI). The program will conduct field tests of an ice slurry distributed load network cooling concept at a Northern States Power utility service center to further develop and prove the technology and to facilitate technology transfer to the private sector. The program will further develop at Argonne National Laboratory through laboratory research key components of hardware needed in the field testing and develop an engineering data base needed to support the implementation of the technology. This program will sharply focus and culminate research and development funded by both the US Department of Energy and the Electric Power Research Institute on advanced cooling and load management technology over the last several years.

  15. Ice slurry cooling development and field testing

    SciTech Connect

    Kasza, K.E. ); Hietala, J. ); Wendland, R.D. ); Collins, F. )

    1992-01-01

    A new advanced cooling technology collaborative program is underway involving Argonne National Laboratory (ANL), Northern States Power (NSP) and the Electric Power Research Institute (EPRI). The program will conduct field tests of an ice slurry distributed load network cooling concept at a Northern States Power utility service center to further develop and prove the technology and to facilitate technology transfer to the private sector. The program will further develop at Argonne National Laboratory through laboratory research key components of hardware needed in the field testing and develop an engineering data base needed to support the implementation of the technology. This program will sharply focus and culminate research and development funded by both the US Department of Energy and the Electric Power Research Institute on advanced cooling and load management technology over the last several years.

  16. Toxicity Evaluation of Pig Slurry Using Luminescent Bacteria and Zebrafish

    PubMed Central

    Chen, Wenyan; Cai, Qiang; Zhao, Yuan; Zheng, Guojuan; Liang, Yuting

    2014-01-01

    Biogas slurry has become a serious pollution problem and anaerobic digestion is widely applied to pig manure treatment for environmental protection and energy recovery. To evaluate environmental risk of the emission of biogas slurry, luminescent bacteria (Vibrio fischeri), larvae and embryos of zebrafish (Danio rerio) were used to detect the acute and development toxicity of digested and post-treated slurry. Then the ability of treatment process was evaluated. The results showed that digested slurry displayed strong toxicity to both zebrafish and luminescent bacteria, while the EC50 for luminescent bacteria and the LC50 for larvae were only 6.81% (v/v) and 1.95% (v/v) respectively, and embryonic development was inhibited at just 1% (v/v). Slurry still maintained a high level of toxicity although it had been treated by membrane bioreactor (MBR), while the LC50 of larvae was 75.23% (v/v) and there was a little effect on the development of embryos and V. fischeri; the results also revealed that the zebrafish larvae are more sensitive than embryos and luminescent bacteria to pig slurry. Finally, we also found the toxicity removal rate was higher than 90% after the treatment of MBR according to toxicity tests. In conclusion, further treatment should be used in pig slurry disposal or reused of final effluent. PMID:24995598

  17. Slurry fired heater cold-flow modelling

    SciTech Connect

    Moujaes, S.F.

    1983-07-01

    This report summarizes the experimental and theoretical work leading to the scale-up of the SRC-I Demonstration Plant slurry fired heater. The scale-up involved a theoretical model using empirical relations in the derivation, and employed variables such as flow conditions, liquid viscosity, and slug frequency. Such variables have been shown to affect the heat transfer characteristics ofthe system. The model assumes that, if all other variables remain constant, the heat transfer coefficient can be scaled up proportional to D/sup -2/3/ (D = inside diameter of the fired heater tube). All flow conditions, liquid viscosities, and pipe inclinations relevant to the demonstration plant have indicated a slug flow regime in the slurry fired heater. The annular and stratified flow regimes should be avoided to minimize the potential for excessive pipe erosion and to decrease temperature gradients along the pipe cross section leading to coking and thermal stresses, respectively. Cold-flow studies in 3- and 6.75-in.-inside-diameter (ID) pipes were conducted to determine the effect of scale-up on flow regime, slug frequency, and slug dimensions. The developed model assumes that conduction heat transfer occurs through the liquid film surrounding the gas slug and laminar convective heat transfer to the liquid slug. A weighted average of these two heat transfer mechanisms gives a value for the average pipe heat transfer coefficient. The cold-flow work showed a decrease in the observed slug frequency between the 3- and 6.75-ID pipes. Data on the ratio of gas to liquid slug length in the 6.75-in. pipe are not yet complete, but are expected to yield generally lower values than those obtained in the 3-in. pipe; this will probably affect the scale-up to demonstration plant conditions. 5 references, 15 figures, 7 tables.

  18. Critical parameters for coarse coal underground slurry haulage systems

    SciTech Connect

    Maynard, D.P.

    1981-02-15

    This report describes the basic parameters which directly influence the behavior of a coal slurry pipeline transportation system and determine the limitations of the system performance. The purpose of this technology assessment is to provide an identification and understanding of the critical factors which must be given consideration in the design and evaluation of such a slurry haulage system intended for use in an underground coal mine. The slurry haulage system will be utilized to satisfy the transportation requirements of conveying, in a pipeline, the coal mined by a continuous mining machine to a storage location near the mine entrance or to a coal preparation plant located on the surface. Coal-water slurries, particularly those consisting of homogeneous suspensions of small particles, frequently behave as non-Newtonian, Bingham-plastic fluids. For successful operation, slurry transport systems should be designed to operate in the turbulent flow regime and at a flow rate at least 30% greater than the deposition velocity. The deposition velocity is defined as the slurry flow rate at which the solid particles tend to settle in the pipe. Due to the importance of accurately determining the deposition velocity and the uncertainties of current methods for predicting the deposition velocity of coarse particle slurries, it is recommended that experimental efforts be performed as a part of the system design. The capacity of the haulage system should be compatible with the mine's projected coal output in order to avoid operational delays and the necessity for in-mine coal storage. The slurry pumps must generate sufficient discharge pressure to overcome the resultant friction losses in horizontal and vertical pipe sections and to satisfy the slurry hoisting requirements.

  19. Preparing polymeric matrix composites using an aqueous slurry technique

    NASA Technical Reports Server (NTRS)

    Johnston, Norman J. (Inventor); Towell, Timothy W. (Inventor)

    1993-01-01

    An aqueous process was developed to prepare a consolidated composite laminate from an aqueous slurry. An aqueous poly(amic acid) surfactant solution was prepared by dissolving a poly(amic acid) powder in an aqueous ammonia solution. A polymeric powder was added to this solution to form a slurry. The slurry was deposited on carbon fiber to form a prepreg which was dried and stacked to form a composite laminate. The composite laminate was consolidated using pressure and was heated to form the polymeric matrix. The resulting composite laminate exhibited high fracture toughness and excellent consolidation.

  20. Development of Syringe/Bottle Hybrids for Sampling Slurries

    SciTech Connect

    Coleman, C.J.

    1998-01-08

    A convenient and effective sample bottle system based on simple modifications of disposable plastic syringes and bottles has been devised and tested for slurry samples. Syringe/ bottle hybrids (hereafter referred to as syringe bottles) have the convenience of regular flat-bottom bottles with screw cap closures. In addition, the syringe imparts a sliding and adjustable bottom to the bottle that forces the entire contents from the bottle. The system was designed especially to collect samples for high temperature work-ups of DWPF slurry samples. The syringe bottles together with fixed-bottom sample vial inserts would provide the DWPF with convenient and reliable methods for dealing with slurry samples.

  1. Chemical Hydride Slurry for Hydrogen Production and Storage

    SciTech Connect

    McClaine, Andrew W

    2008-09-30

    The purpose of this project was to investigate and evaluate the attractiveness of using a magnesium chemical hydride slurry as a hydrogen storage, delivery, and production medium for automobiles. To fully evaluate the potential for magnesium hydride slurry to act as a carrier of hydrogen, potential slurry compositions, potential hydrogen release techniques, and the processes (and their costs) that will be used to recycle the byproducts back to a high hydrogen content slurry were evaluated. A 75% MgH2 slurry was demonstrated, which was just short of the 76% goal. This slurry is pumpable and storable for months at a time at room temperature and pressure conditions and it has the consistency of paint. Two techniques were demonstrated for reacting the slurry with water to release hydrogen. The first technique was a continuous mixing process that was tested for several hours at a time and demonstrated operation without external heat addition. Further work will be required to reduce this design to a reliable, robust system. The second technique was a semi-continuous process. It was demonstrated on a 2 kWh scale. This system operated continuously and reliably for hours at a time, including starts and stops. This process could be readily reduced to practice for commercial applications. The processes and costs associated with recycling the byproducts of the water/slurry reaction were also evaluated. This included recovering and recycling the oils of the slurry, reforming the magnesium hydroxide and magnesium oxide byproduct to magnesium metal, hydriding the magnesium metal with hydrogen to form magnesium hydride, and preparing the slurry. We found that the SOM process, under development by Boston University, offers the lowest cost alternative for producing and recycling the slurry. Using the H2A framework, a total cost of production, delivery, and distribution of $4.50/kg of hydrogen delivered or $4.50/gge was determined. Experiments performed at Boston

  2. Experimental and numerical studies on laser-based powder deposition of slurry erosion resistant materials

    NASA Astrophysics Data System (ADS)

    Balu, Prabu

    cracking issue, and 3) the effect of composition and composition gradient of Ni and WC on the slurry erosion resistance over a wide range of erosion conditions. This thesis presents a set of numerical and experimental methods in order to address the challenges mentioned above. A three-dimensional (3-D) computational fluid dynamics (CFD) based powder flow model and three vision based techniques were developed in order to visualize the process of feeding the Ni-WC powder in the LBPD process. The results provide the guidelines for efficiently feeding the Ni-WC composite powder into the laser-formed molten pool. The finite element (FE) based experimentally verified 3-D thermal and thermo-mechanical models are developed in order to understand the thermal and stress evolutions in Ni-WC composite material during the LBPD process. The models address the effect of the process variables, preheating temperature, and different mass fractions of WC in Ni on thermal cycles and stress distributions within the deposited material. The slurry erosion behavior of the single and multilayered deposits of Ni-WC composite material produced by the LBPD process is investigated using an accelerated slurry erosion testing machine and a 3-D FE dynamic model. The verified model is used to identify the appropriate composition and composition gradient of Ni-WC composite material required to achieve erosion resistance over a wide range of erosion conditions.

  3. Section A, view at parking structure of the slurry wall ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Section A, view at parking structure of the slurry wall tiebacks with rods exposed from level B2, looking east/northeast. (BH) - World Trade Center Site, Bounded by Vesey, Church, Liberty Streets, & Route 9A, New York County, NY

  4. Effective use of fly ash slurry as fill material.

    PubMed

    Horiuchi, S; Kawaguchi, M; Yasuhara, K

    2000-09-15

    A lot of effort has been put into increasing coal ash utilization; however, 50% of total amount is disposed of on land and in the sea. Several attempts have been reported recently concerning slurried coal fly ash use for civil engineering materials, such as for structural fill and backfill. The authors have studied this issue for more than 15 years and reported its potential for (1) underwater fills, (2) light weight backfills, and (3) light weight structural fills, through both laboratory tests and construction works. This paper is an overview of the results obtained for slurry, focusing on the following. (1) Coal fly ash reclaimed by slurry placement shows lower compressibility, higher ground density, and higher strength than by the other methods. This higher strength increases stability against liquefaction during earthquake. (2) Higher stability of the fly ash ground formed by slurry placement is caused by higher density and its self-hardening property. (3) Stability of fly ash reclaimed ground can be increased by increasing density and also by strength enhancement by cement addition. (4) Technical data obtained through a man-made island construction project shows the advantages of fly ash slurry in terms of mechanical properties such as higher stability against sliding failure, sufficient ground strength, and also in terms of cost saving. (5) Concentration in leachates from the placed slurry is lower than the Japanese environmental law. (6) In order to enlarge the fly ash slurry application toward a lightweight fill, mixtures of air foam, cement and fly ash were examined. Test results shows sufficient durability of this material against creep failure. This material was then used as lightweight structural fill around a high-rise building, and showed sufficient quality. From the above data, it can be concluded that coal fly ash slurry can be effectively utilized in civil engineering projects.

  5. Final Report - Glass Formulation Development and DM10 Melter Testing with ORP LAW Glasses, VSL-09R1510-2, Rev. 0, dated 6/12/09

    SciTech Connect

    Kruger, Albert A.; Pegg, I. L.; Matlack, K. S.; Joseph, I.; Muller, I. S.; Gong, W.

    2013-11-13

    The principal objective of the work described in this Final Report is to extend the glass formulation methodology developed in the earlier work by development of acceptable glass compositions for four LAW compositions specified by ORP that cover the range of sulfate to sodium and potassium to sodium ratios expected in Hanford LAW. The glass formulations were designed to exclude titanium and iron as glass former additives, while tin and vanadium as glass former additives were evaluated for beneficial effects in increasing waste loading in the glasses. This was accomplished through a combination of crucible-scale tests and tests on the DM10 melter system. This melter is the most efficient melter platform for screening glass compositions over a wide range of sulfate concentrations and therefore was selected for the present tests. The current tests provide information on melter processing characteristics and off-gas data, including sulfur incorporation and partitioning.

  6. Polishing slurry induced surface haze on phosphate laser glasses

    SciTech Connect

    Suratwala, T I; Miller, P E; Ehrmann, P R; Steele, R A

    2004-03-12

    The effects of residual polishing slurry on the surface topology of highly-polished, Nd-doped metaphosphate laser glasses are reported. Glass samples were pitched polished using cerium oxide or zirconium oxide slurry at different pHs and then washed by different methods that allowed varying amounts of residual slurry to ''dry'' on the surface. Upon re-washing with water, some of the samples showed surface haze (scatter), which scaled with the amount of residual slurry. Profilometry measurements showed that the haze is the result of shallow surface pits (100 nm - 20 {micro}m wide x {approx}15 nm deep). Chemical analyses of material removed during rewashing, confirmed the removal of glass components as well as the preferential removal of modifier ions (e.g. K{sup 1+} and Mg{sup 2+}). The surface pits appear to result from reaction of the glass with condensed liquid at the slurry particle-glass interface that produces water-soluble phosphate products that dissolves away with subsequent water contact. Aggressive washing, to remove residual slurry immediately following polishing, can minimize surface haze on phosphate glasses. It is desirable to eliminate haze from glass used in high-peak-power lasers, since it can cause scatter-induced optical modulation that can cause damage to downstream optics.

  7. A Novel Type of Environmentally Friendly Slurry Coatings

    NASA Astrophysics Data System (ADS)

    Montero, Xabier; Galetz, Mathias C.; Schütze, Michael

    2015-01-01

    A variety of commercial slurries are available to aluminize the surfaces of nickel-based superalloys; however, they have three main disadvantages. First, the phosphates and chromates or halides used as binders or to activate the diffusion species are environmentally harmful and toxic; second, the slurry coatings can only produce high-aluminum-activity coatings which form precipitate-rich coatings that are detrimental to adherence. Finally, these coatings are limited to the incorporation of aluminum and silicon, whereas the co-deposition of other elements such as chromium or cobalt has not been achieved so far. In this work, the limitations of slurry coatings have been overcome by carefully designing the powder composition and controlling the process to produce co-deposition coatings with chromium, cobalt, or nickel by using nontoxic water-based slurries. This also opens an effective way to control Al activity and to produce low-activity aluminized coatings for the first time when using the slurry technique. These results expand the application range of slurry coatings so they can also be applied under ambient atmosphere, making it possible to fully coat aero engine pieces or large-scale industrial components, providing all properties that are usually only achieved by using more complex and expensive methods such as chemical vapor deposition. Furthermore, these new coatings offer unique advantages that can be very favorable especially as a repairing technique.

  8. Environmental consequences of future biogas technologies based on separated slurry.

    PubMed

    Hamelin, Lorie; Wesnæs, Marianne; Wenzel, Henrik; Petersen, Bjørn M

    2011-07-01

    This consequential life cycle assessment study highlights the key environmental aspects of producing biogas from separated pig and cow slurry, a relatively new but probable scenario for future biogas production, as it avoids the reliance on constrained carbon cosubstrates. Three scenarios involving different slurry separation technologies have been assessed and compared to a business-as-usual reference slurry management scenario. The results show that the environmental benefits of such biogas production are highly dependent upon the efficiency of the separation technology used to concentrate the volatile solids in the solid fraction. The biogas scenario involving the most efficient separation technology resulted in a dry matter separation efficiency of 87% and allowed a net reduction of the global warming potential of 40%, compared to the reference slurry management. This figure comprises the whole slurry life cycle, including the flows bypassing the biogas plant. This study includes soil carbon balances and a method for quantifying the changes in yield resulting from increased nitrogen availability as well as for quantifying mineral fertilizers displacement. Soil carbon balances showed that between 13 and 50% less carbon ends up in the soil pool with the different biogas alternatives, as opposed to the reference slurry management.

  9. 3.1.1.2 Feed Processing and Handling DL2 Final Report

    SciTech Connect

    Elliott, Douglas C.; Magnuson, Jon K.; Wend, Christopher F.

    2006-09-30

    This milestone report is the deliverable for our Feed Processing and Handling project. It includes results of wet biomass feedstock analysis, slurry pumping information, fungal processing to produce a lignin-rich biorefinery residue and two subcontracted efforts to quantify the amount of wet biomass feedstocks currently available within the corn processing and paper processing industries.

  10. Approach for Configuring a Standardized Vessel for Processing Radioactive Waste Slurries

    SciTech Connect

    Bamberger, Judith A.; Enderlin, Carl W.; Minette, Michael J.; Holton, Langdon K.

    2015-09-10

    A standardized vessel design is being considered at the Waste Treatment and Immobilization Plant (WTP) that is under construction at Hanford, Washington. The standardized vessel design will be used for storing, blending, and chemical processing of slurries that exhibit a variable process feed including Newtonian to non-Newtonian rheologies over a range of solids loadings. Developing a standardized vessel is advantageous and reduces the testing required to evaluate the performance of the design. The objectives of this paper are to: 1) present a design strategy for developing a standard vessel mixing system design for the pretreatment portion of the waste treatment plant that must process rheologically and physically challenging process streams, 2) identify performance criteria that the design for the standard vessel must satisfy, 3) present parameters that are to be used for assessing the performance criteria, and 4) describe operation of the selected technology. Vessel design performance will be assessed for both Newtonian and non-Newtonian simulants which represent a range of waste types expected during operation. Desired conditions for the vessel operations are the ability to shear the slurry so that flammable gas does not accumulate within the vessel, that settled solids will be mobilized, that contents can be blended, and that contents can be transferred from the vessel. A strategy is presented for adjusting the vessel configuration to ensure that all these conditions are met.

  11. TTP SR1-6-WT-31, Milestone C.3-2 annual report on Clemson/INEEL melter work. Revision 1

    SciTech Connect

    Bickford, D.F.

    1999-12-17

    This work is performed in collaboration with RL37WT31-C and ID77WT31-B. During the first two years of radioactive operation of the DWPF process, several areas for improvement in melter design have been identified. The continuing scope of this task is to address performance limitations and deficiencies identified by the user. SRS will design and test several configurations of the melter pour spout and associated equipment to improve consistency of performance and recommend design improvements.

  12. Sorption of 17β-estradiol to pig slurry separates and soil in the soil-slurry environment.

    PubMed

    Amin, M G Mostofa; Petersen, Søren O; Lægdsmand, Mette

    2012-01-01

    Contamination of freshwater by estrogens from manure applied to agricultural land is of grave concern because of the potentially harmful effects on aquatic life and human health. Recent developments in liquid manure (slurry) management include partial removal of particulate slurry dry matter (PSDM) by separation technologies, which may also remove parts of the estrogens and enhance infiltration of the slurry on field application and hence the interaction between estrogens and the soil matrix. This study investigated how 17β-estradiol (E2), a natural estrogen commonly found in pig manure, sorbs to agricultural soils, to different size fractions of pig slurry separates, and to soils amended with each size fraction to simulate conditions in the soil-slurry environment. A crude fiber fraction (SS1) was prepared by sieving (<500 μm) the solids removed by an on-farm separation process. Three other size fractions (SS2 > SS3 > SS4) were prepared from the liquid fraction of the separated slurry by sedimentation and centrifugation. Sorption experiments were conducted in 0.01 mol L(-1) CaCl(2) and in natural pig urine matrix. Sorption in 0.01 mol L(-1) CaCl(2) was higher than that in pig urine for all solids used. Sorption of E2 to soil increased with its organic carbon content for both liquid phases. The solid-liquid partition coefficients of slurry separates were 10 to 30 times higher than those of soils, but the organoic carbon normalized partition coefficient values, reflecting sorption per unit organic carbon, were lower for slurry separates. Mixing slurry separates with soil increased the sorption of E2 to the solid phase significantly in the order: SS1 < SS3 < SS2 for both liquid phases. In contrast, SS4 reduced the sorption of E2 to the solid phase by increasing the sorption to suspended or dissolved organic matter. The study suggested that potentially 50 to 75% of E2 in slurry can be removed from the liquid fraction of slurry by physical separation.

  13. Examination Of Sulfur Measurements In DWPF Sludge Slurry And SRAT Product Materials

    SciTech Connect

    Bannochie, C. J.; Wiedenman, B. J.

    2012-11-29

    Savannah River National Laboratory (SRNL) was asked to re-sample the received SB7b WAPS material for wt. % solids, perform an aqua regia digestion and analyze the digested material by inductively coupled plasma - atomic emission spectroscopy (ICP-AES), as well as re-examine the supernate by ICP-AES. The new analyses were requested in order to provide confidence that the initial analytical subsample was representative of the Tank 40 sample received and to replicate the S results obtained on the initial subsample collected. The ICP-AES analyses for S were examined with both axial and radial detection of the sulfur ICP-AES spectroscopic emission lines to ascertain if there was any significant difference in the reported results. The outcome of this second subsample of the Tank 40 WAPS material is the first subject of this report. After examination of the data from the new subsample of the SB7b WAPS material, a team of DWPF and SRNL staff looked for ways to address the question of whether there was in fact insoluble S that was not being accounted for by ion chromatography (IC) analysis. The question of how much S is reaching the melter was thought best addressed by examining a DWPF Slurry Mix Evaporator (SME) Product sample, but the significant dilution of sludge material, containing the S species in question, that results from frit addition was believed to add additional uncertainty to the S analysis of SME Product material. At the time of these discussions it was believed that all S present in a Sludge Receipt and Adjustment Tank (SRAT) Receipt sample would be converted to sulfate during the course of the SRAT cycle. A SRAT Product sample would not have the S dilution effect resulting from frit addition, and hence, it was decided that a DWPF SRAT Product sample would be obtained and submitted to SRNL for digestion and sample preparation followed by a round-robin analysis of the prepared samples by the DWPF Laboratory, F/H Laboratories, and SRNL for S and sulfate. The

  14. Technical Exchange on Improved Design and Performance of High Level Waste Melters - Final Report

    SciTech Connect

    SK Sundaram; ML Elliott; D Bickford

    1999-11-19

    SIA Radon is responsible for management of low- and intermediate-level radioactive waste (LILW) produced in Central Russia. In cooperation with Minatom organizations Radon carries out R and D programs on treatment of simulated high level waste (HLW) as well. Radon scientists deal with a study of materials for LILW, HLW, and Nuclear Power Plants (NPP) wastes immobilization, and development and testing of processes and technologies for waste treatment and disposal. Radon is mostly experienced in LILW vitrification. This experience can be carried over to HLW vitrification especially in field of melting systems. The melter chosen as a basic unit for the vitrification plant is a cold crucible. Later on Radon experience in LILW vitrification as well as our results on simulated HLW vitrification are briefly described.

  15. Trace element determination in different milk slurries.

    PubMed

    García, E M; Lorenzo, M L; Cabrera, C; López, M C; Sánchez, J

    1999-11-01

    We have studied the contents of trace elements of nutritional or toxicological interest in 90 samples of whole, low-fat, skim, condensed, evaporated and powdered milks. Slurries of the samples were prepared with Triton X-100 and analysed using electrothermal atomic absorption spectrometry. The temperature-time programme of the graphite oven was optimized for each element, and the accuracy, precision, selectivity and sensitivity of the method were verified. Concentrations of the trace elements we investigated were: Pb 0-0.211 microgram/g, Cd 0-28.985 ng/g, Al 0.528-4.025 micrograms/g, Cu 0.041-0.370 microgram/g, Cr 0-0.177 microgram/g, Mn 0.024-0.145 microgram/g, Se 0-23.333 ng/g, Zn 0.297-0.827 microgram/g and Ni 0.058-1.750 micrograms/g. (A value of zero indicates that the element was undetectable by our methods.) Concentrations of the pairs of elements Cu-Cd, Mn-Cd, Mn-Cu, Zn-Mn, Ni-Cu, Ni-Mn and Ni-Zn were significantly correlated (P < 0.001). Linear discriminant analysis confirmed the separation between the six types of milk analyzed.

  16. Mechanics of Bubbles in Sludges and Slurries

    SciTech Connect

    Gauglitz, Phillip A.; Denn, Morton M.; Rossen, William R.

    1999-06-01

    This project is focusing on key issues associated with the flammable gas safety hazard and its role in safe storage and in future waste operations such as salt-well pumping, waste transfers, and sluicing and retrieval of tank waste. The purpose of this project is to develop a basic understanding of how single bubbles (of flammable gases) behave in representative waste simulants and then develop a framework for predicting macroscopic full-tank behavior from the underlying single-bubble behavior. The specific objectives of this research are as follows: 1. quantitatively describe the interaction of bubbles with waste materials (both sludges and slurries) to understand the physical mechanisms by which barometric pressure changes give rise to a hysteresis between level and pressure 2. develop improved methods for estimating retained gas by properly accounting for the interactions of bubbles with the waste 3. determine how to estimate waste physical properties from the observed hysteresis and the limitations of these estimates 4. determine how barometric pressure fluctuations induce slow upward migration and release of gas bubbles.

  17. New technology improves cement-slurry design

    SciTech Connect

    1997-08-01

    A promising geothermal concession is located in a tea plantation on the island of Java. A drilling project was undertaken to evaluate and harness this resource for geothermal electricity generation. The program used two slimhole rigs to drill appraisal wells to establish the potential of the field. Geothermal wells present the most severe conditions to which cements are exposed. As a result, their performance requirements are among the most stringent. Geothermal cements are usually designed to provide at least 1,000 psi compressive strength and no more than 1.0-md water permeability. While casings with tight annular clearances require that good cementing practices be observed, they also create conditions that demand much greater care and control in slurry and procedure design than regular casing cementation. Free-water and thickening-time requirements are similar for geothermal and slimhole conditions, but the use of perlite and silica flour complicate the rheology required for geothermal wells. The paper describes liquid-cement premix, applications, laboratory testing, field pilot testing, and field operations.

  18. Slurry combustion. Volume 1, Text: Final report

    SciTech Connect

    Essenhigh, R.

    1993-06-21

    The project described in this Report was to investigate the possibility of using sorbent added to coal-water fuel (CWF) mixtures as a means of reducing SOX emissions when burning Ohio coal. The results are significantly encouraging, with SOX concentrations reduced by amounts ranging from 25% to 65%, depending on the sorbent type and the firing conditions, where one major condition identified was the residence time in the flame gases. With the sorbent-loaded slurrys, the trend generally showed increasing SO{sub 2} capture with increasing sorbent loading. There were significant differences between the two different mixture formulations, however: The calcite/No. 8-seam mixture showed significantly higher SO{sub 2} capture at all times (ranging from 45% to 65%) than did the dolomite/No. 5 seam mixture (ranging from 25% to 45%). If the successes so far achieved are not to be wasted, advantage should be taken of these encouraging results by extending the work at both the present scale to determine the other unknown factors controlling sorption efficiency, and at larger scale to start implementation in commercial systems.

  19. Technical Report on NETL's Non Newtonian Multiphase Slurry Workshop: A path forward to understanding non-Newtonian multiphase slurry flows

    SciTech Connect

    Edited by Guenther, Chris; Garg, Rahul

    2013-08-19

    The Department of Energy’s (DOE) National Energy Technology Laboratory (NETL) sponsored a workshop on non-Newtonian multiphase slurry at NETL’s Morgantown campus August 19 and 20, 2013. The objective of this special two-day meeting of 20-30 invited experts from industry, National Labs and academia was to identify and address technical issues associated with handling non-Newtonian multiphase slurries across various facilities managed by DOE. Particular emphasis during this workshop was placed on applications managed by the Office of Environmental Management (EM). The workshop was preceded by two webinars wherein personnel from ORP and NETL provided background information on the Hanford WTP project and discussed the critical design challenges facing this project. In non-Newtonian fluids, viscosity is not constant and exhibits a complex dependence on applied shear stress or deformation. Many applications under EM’s tank farm mission involve non-Newtonian slurries that are multiphase in nature; tank farm storage and handling, slurry transport, and mixing all involve multiphase flow dynamics, which require an improved understanding of the mechanisms responsible for rheological changes in non-Newtonian multiphase slurries (NNMS). To discuss the issues in predicting the behavior of NNMS, the workshop focused on two topic areas: (1) State-of-the-art in non-Newtonian Multiphase Slurry Flow, and (2) Scaling up with Confidence and Ensuring Safe and Reliable Long-Term Operation.

  20. Vermiconversion of wastewater sludge from textile mill mixed with anaerobically digested biogas plant slurry employing Eisenia foetida.

    PubMed

    Garg, V K; Kaushik, Priya; Dilbaghi, Neeraj

    2006-11-01

    Vermicomposting is commonly used for the management of organic wastes. We have investigated the potential of an epigeic earthworm, Eisenia foetida, to transform solid textile mill sludge (STMS) spiked with anaerobically digested biogas plant slurry (BPS) into vermicompost to evaluate the feasibility of vermicomposting in industries for waste management. The growth and reproduction of E. foetida was monitored in a range of different feed mixtures for 15 weeks in laboratory under controlled experimental conditions. E. foetida did not survive in fresh STMS. But worms grew and reproduced in STMS spiked with BPS feed mixtures. A greater percentage of STMS in feed mixture affected biomass gain and cocoon production by earthworms. The maximum growth was recorded in 100% BPS. The net weight gain by E. foetida in 100% BPS was two-four-fold higher than STMS-containing feed mixtures. After 15 weeks, maximum cocoons (78) were counted in 100% BPS and minimum (26) in 60% BPS+40% STMS feed. Vermicomposting resulted in pH shift toward acidic, significant reduction in C:N ratio, and increase in nitrogen, phosphorus, and potassium contents. Microbial activity measured as dehydrogenase activity increased with time up to day 75 but decreased on day 90, indicating the exhaustion of feed and decrease in microbial activity. These experiments demonstrate that vermicomposting can be an alternate technology for the recycling and environmentally safe disposal/management of textile mill sludge using an epigeic earthworm, E. foetida, if mixed with anaerobically digested BPS in appropriate ratios.

  1. Waste volume reduction factors for potential 242-A evaporator feed

    SciTech Connect

    Sederburg, J.P.

    1995-05-04

    Double-shell tank (DST) storage space requirements have been shown to be highly dependent on the end point of 242-A operations. Consequences to the DST of various waste volumes, and concentrations, are evaluated. Only waste streams that are currently planned to be stored in the DST system before the year 2004 are discussed. As of January 1, 1995, approximately 27-million L (7.2-million gal) of dilute wastes are stored in the DSTs available for evaporator processing. Waste streams planned to be transferred to the DSTs before December 31, 2004, are identified. The DST volume for storing slurry from these wastes is presented in this document. At a final slurry specific gravity of -1.35, 22.5-million L (5.93-million gal) of DST space would be needed on December 31, 2004, to store the product from evaporator processing of these feedstocks. The expected volume needed if the resultant slurry were concentrated to the traditional double-shell slurry feed (DSSF) phase boundary (a specific gravity of {approximately}1.5) would be 17.7-million L (4.67-million gal). An additional 4.8-million L (1.26-million gal) is therefore needed if these wastes are concentrated to a specific gravity of 1.35 instead of the DSSF limit.

  2. Viability of Ascaris suum eggs in stored raw and separated liquid slurry.

    PubMed

    Katakam, Kiran Kumar; Roepstorff, Allan; Popovic, Olga; Kyvsgaard, Niels C; Thamsborg, Stig Milan; Dalsgaard, Anders

    2013-03-01

    Separation of pig slurry into solid and liquid fractions is gaining importance as a way to manage increasing volumes of slurry. In contrast to solid manure and slurry, little is known about pathogen survival in separated liquid slurry. The viability of Ascaris suum eggs, a conservative indicator of fecal pollution, and its association with ammonia was investigated in separated liquid slurry in comparison with raw slurry. For this purpose nylon bags with 6000 eggs each were placed in 1 litre bottles containing one of the two fractions for 308 days at 5 °C or 25 °C. Initial analysis of helminth eggs in the separated liquid slurry revealed 47 Ascaris eggs per gramme. At 25 °C, egg viability declined to zero with a similar trend in both raw slurry and the separated liquid slurry by day 308, a time when at 5 °C 88% and 42% of the eggs were still viable in separated liquid slurry and raw slurry, respectively. The poorer survival at 25 °C was correlated with high ammonia contents in the range of 7.9-22.4 mM in raw slurry and 7.3-23.2 mM in liquid slurry compared to 3.2-9.5 mM in raw slurry and 2.6-9.5 mM in liquid slurry stored at 5 °C. The study demonstrates that at 5 °C, A. suum eggs have a higher viability in separated liquid slurry as compared to raw slurry. The hygiene aspect of this needs to be further investigated when separated liquid slurry is used to fertilize pastures or crops.

  3. ASSESSMENT OF THE ABILITY OF STANDARD SLURRY PUMPS TO MIX SOLIDS WITH LIQUIDS IN TANK 50H

    SciTech Connect

    Poirier, M.

    2011-11-11

    Tank 50H is the feed tank for the Saltstone Production Facility (SPF). In the summer of 2011, Tank 50H contained two standard slurry pumps and two quad volute slurry pumps. Current requirements for mixing operation is to run three pumps for one hour prior to initiating a feed transfer to SPF. Savannah River Site (SRS) Liquid Waste moved both of the Quad Volute pumps from Tank 50H to Tank 51H to replace pumps in Tank 51H that were failing. In addition, one of the standard pumps in Tank 50H exhibits high seal leakage and vibration. SRS Liquid Waste requested Savannah River National Laboratory (SRNL) to conduct a study to evaluate the feasibility of mixing the contents of Tank 50H with one to three standard slurry pumps. To determine the pump requirements to mix solids with liquids in Tank 50H, the author reviewed the pilot-scale blending work performed for the Small Column Ion Exchange Process (SCIX), SRNL computational fluid dynamics (CFD) modeling, Tank 50H operating experience, and the technical literature, and applied the results to Tank 50H to determine the number, size, and operating parameters of pumps needed to mix the solid particles with the liquid in Tank 50H. The analysis determined pump requirements to suspend the solids with no 'dead zones', but did not determine the pump requirements to produce a homogeneous suspension. In addition, the analysis determined the pump requirements to prevent the accumulation of a large amount of solid particles under the telescoping transfer pump. The conclusions from this analysis follow: (1) The analysis shows that three Quad Volute pumps should be able to suspend the solid particles expected ({approx}0.6 g/L insoluble solids, {approx}5 micron) in Tank 50H. (2) Three standard slurry pumps may not be able to suspend the solid particles in Tank 50H; (3) The ability of two Quad Volute pumps to fully suspend all of the solid particles in Tank 50H is marginal; and (4) One standard slurry pump should be able to achieve a

  4. Novel techniques for slurry bubble column hydrodynamics

    SciTech Connect

    Dudukovic, M.P.

    1999-05-14

    The objective of this cooperative research effort between Washington University, Ohio State University and Exxon Research Engineering Company was to improve the knowledge base for scale-up and operation of slurry bubble column reactors for syngas conversion and other coal conversion processes by increased reliance on experimentally verified hydrodynamic models. During the first year (July 1, 1995--June 30, 1996) of this three year program novel experimental tools (computer aided radioactive particle tracking (CARPT), particle image velocimetry (PIV), heat probe, optical fiber probe and gamma ray tomography) were developed and tuned for measurement of pertinent hydrodynamic quantities, such as velocity field, holdup distribution, heat transfer and bubble size. The accomplishments were delineated in the First Technical Annual Report. The second year (July, 1996--June 30, 1997) was spent on further development and tuning of the novel experimental tools (e.g., development of Monte Carlo calibration for CARPT, optical probe development), building up the hydrodynamic data base using these tools and comparison of the two techniques (PIV and CARPT) for determination of liquid velocities. A phenomenological model for gas and liquid backmixing was also developed. All accomplishments were summarized in the Second Annual Technical Report. During the third and final year of the program (July 1, 1997--June 30, 1998) and during the nine months no cost extension, the high pressure facility was completed and a set of data was taken at high pressure conditions. Both PIV, CT and CARPT were used. More fundamental hydrodynamic modeling was also undertaken and model predictions were compared to data. The accomplishments for this period are summarized in this report.

  5. Silicate Based Glass Formulations for Immobilization of U.S. Defense Wastes Using Cold Crucible Induction Melters

    SciTech Connect

    Smith, Gary L.; Kim, Dong-Sang; Schweiger, Michael J.; Marra, James C.; Lang, Jesse B.; Crum, Jarrod V.; Crawford, Charles L.; Vienna, John D.

    2014-05-22

    The cold crucible induction melter (CCIM) is an alternative technology to the currently deployed liquid-fed, ceramic-lined, Joule-heated melter for immobilizing of U.S. tank waste generated from defense related reprocessing. In order to accurately evaluate the potential benefits of deploying a CCIM, glasses must be developed specifically for that melting technology. Related glass formulation efforts have been conducted since the 1990s including a recent study that is first documented in this report. The purpose of this report is to summarize the silicate base glass formulation efforts for CCIM testing of U.S. tank wastes. Summaries of phosphate based glass formulation and phosphate and silicate based CCIM demonstration tests are reported separately (Day and Ray 2013 and Marra 2013, respectively). Combined these three reports summarize the current state of knowledge related to waste form development and process testing of CCIM technology for U.S. tank wastes.

  6. Offgas Emissions from the Vitrification of Hanford Envelope C Low Activity Waste

    SciTech Connect

    Zamecnik, J.R.

    2003-02-06

    A sample of radioactive waste from Hanford tank 241-AN-102, pretreated to remove undissolved solids, 137Cs, 90Sr, 99Tc, and transuranic elements, was melted in a bench-scale melter to produce a vitrified waste form. The pretreated waste was mixed with glass forming chemicals to give a slurry feed for the melter. Measurements of fixed gas, volatile metal, and particulate offgas emissions were performed. Only small amounts of flammable gases H2 and CO were formed. The metals and radionuclides with the highest emissions were the more volatile metals, as expected. The more volatile species were B, Na, K, 99Tc, and 137Cs. Boron, 99Tc, and 137Cs evolved at higher rates during idling of the melter that during feeding the slurry. The composition of the particulate emissions approximated the composition of the feed.

  7. Preparation and combustion of high ash coal tailing slurry

    SciTech Connect

    Zhang Ziping; Zhang Wenfu; Fu Xiaoheng; Wang Zuna; Li Hui

    1998-12-31

    Flotation tailings from a coal preparation plant are known for their high ash, low heating value, high moisture content even after thickening and filtration, and difficult handability. However, they can be easily converted into a slurry fuel for boilers. Two flotation tailings, containing ash of 31.89% and 41.87% respectively, have been converted into slurry fuel with the following properties: solid content being 70.4% and 74.4% respectively; low heating value, 13,694kj/kg and 10,970kj/kg; and viscosity, 379 mPa.s and 180 mPa.s at a shear rate of 100s{sup {minus}1}. An eccentric slant jet coal slurry burner was installed at the boiler. Slurry atomizing nozzle operated at low pressure. Both slurries gave stable combustion without supporting fuel under the condition of cool air supply. A new way of flotation tailing utilization was demonstrated. China has more than 200 coal preparation plants washing more than 300 million tons of coal annually. These preparation plants generate more than 10 million tons of tailing annually, most of which is not currently being used, causing great environmental pollution and waste management difficulties for the enterprises. Comprehensive utilization of coal washer tailings is one of the key issues of environmental protection and energy saving in China.

  8. Ammonia emission after slurry application to grassland in Switzerland

    NASA Astrophysics Data System (ADS)

    Häni, Christoph; Sintermann, Jörg; Kupper, Thomas; Jocher, Markus; Neftel, Albrecht

    2016-01-01

    Loss of ammonia (NH3) after field application of livestock slurry contributes between 30% and 50% of agricultural NH3 emissions from European countries. The objectives of this study were to re-evaluate NH3 emissions following application of cattle and pig slurry to grassland in Switzerland and to investigate the effectiveness of abatement techniques. In 17 field experiments, NH3 emissions were determined with a micrometeorological approach, relating the emission to the measured concentration by means of atmospheric dispersion modelling. The cattle slurry applied exhibited an average dry matter content of 3.3% (range between 1.0% and 6.7% dry matter). The emission after application of cattle slurry spread with a splash plate (referred to as reference technique) ranged from 10% to 47% of applied Total Ammoniacal Nitrogen (% of TAN) and averaged to 25% of TAN. This range of losses is lower by approx. a factor of two compared to measurements from earlier Swiss experiments. Applications with trailing hose and trailing shoe systems yielded an average reduction of 51% and 53%, respectively, relative to the reference technique. A regression analysis showed that the dry matter content of the slurry and the air temperature are important drivers for NH3 emission.

  9. Type II preliminary pilot plant evaluation of a coal liquefaction residue-water slurry using vacuum tower bottoms from the Exxon donor solvent coal liquefaction process

    SciTech Connect

    Colpitts, S.G.; Robin, A.M.

    1982-03-01

    About 16 tons of vacuum tower bottoms (residue) from the Exxon Donor Solvent (EDS) Process from the liquefaction of Illinois No. 6 coal were successfully gasified at Texaco's Montebello Research Laboratory. The EDS residue was ground, slurried with water, and fed at ambient temperatures to the gasifier. The gasifier operated smoothly at 1000 psig for almost 17 hours. It was manually shut down after all of the slurry charge had been gasified. A 99.9 percent conversion of the carbon in the feed to syngas was achieved yielding 36.0 SCF of dry syngas per pound of residue charged. The oxygen requirement was 0.9 pounds of oxygen per pound of residue. The dry syngas contained about 80.8 (vol) percent carbon monoxide plus hydrogen. A comparison of the gasification efficiency of EDS residue-water slurry with the gasification efficiency of molten EDS residue revealed that the molten process was more efficient. The molten system had a greater volume percent carbon monoxide plus hydrogen in the product syngas than the residue-water slurry, 88.0% versus 80.9%, and required less oxygen for gasification, 0.80 versus 0.90 pounds of oxygen per pound of residue.

  10. Combined on-board hydride slurry storage and reactor system and process for hydrogen-powered vehicles and devices

    SciTech Connect

    Brooks, Kriston P; Holladay, Jamelyn D; Simmons, Kevin L; Herling, Darrell R

    2014-11-18

    An on-board hydride storage system and process are described. The system includes a slurry storage system that includes a slurry reactor and a variable concentration slurry. In one preferred configuration, the storage system stores a slurry containing a hydride storage material in a carrier fluid at a first concentration of hydride solids. The slurry reactor receives the slurry containing a second concentration of the hydride storage material and releases hydrogen as a fuel to hydrogen-power devices and vehicles.

  11. FINAL REPORT DURAMELTER 100 HLW SIMULANT VALIDATION TESTS WITH C-106/AY-102 FEEDS VSL-05R5710-1 REV 0 6/2/05

    SciTech Connect

    KRUGER AA; MATLACK KS; GONG W; PEGG IL

    2011-12-29

    The principal objectives of the DM100 tests were to determine the processing characteristics of several C-106/AY102 feeds derived from simulants prepared by different methods, which result in different physical characteristics of the feed. The VSL simulant used in a previous test was prepared by the direct hydroxide method, which was the method used for feed preparation in the bulk of previous VSL melter testing. The NOAH Technologies Corporation modified-rheology simulant was prepared to the same composition as the VSL simulant using a method that resulted in rheological properties closer to those of certain actual waste samples. The SIPP simulant was produced by processing a co-precipitated waste simulant through a non-radioactive pilot scale semi-integrated pretreatment facility. The general intent of these tests was to provide a basis for determining whether the variations in rheology or other feed physical characteristics arising from the different methods of simulant preparation have significant effects on the processing characteristics of the feed in the melter. Completion of the test objectives is detailed in a table.

  12. Functionalized bio-artifact fabricated via selective slurry extrusion. Part 1: Preparation of slurry containing tourmaline superfine powders.

    PubMed

    Zhu, Dongbin; Xu, Anping; Qu, Yunxia; Liu, Yushan

    2011-12-01

    The far infrared dental porcelain slurry for fabricating artificial tooth via selective slurry extrusion (SSE) of solid freeform fabrication (also known as rapid prototyping) techniques was prepared by using tourmaline as additive and employing ball-milling approach. After characterization by transmission electron microscopy, X-ray diffraction, and Fourier transform infrared spectrometry, it was found that the far infrared emission properties of the dental porcelain were apparently improved in the ranges of 2000-1201 cm(-1) and 881-600 cm(-1). This is due to the increase of the number of infrared active bonds that are from the tourmaline superfine powders. Moreover, it was also found that the tourmaline superfine powders can improve the pseudo-plastic properties of dental porcelain slurries, which results from the increase of the absolute value of zeta potential of the suspensions. Slurries with pseudo-plastic behavior are highly desirable in controlling the shape of the extrudate during solid freeform fabrication. With the functionalized material, a variety of bio-artifacts beneficial to body health can be built by using selective slurry extrusion machine. PMID:22409019

  13. Functionalized bio-artifact fabricated via selective slurry extrusion. Part 1: Preparation of slurry containing tourmaline superfine powders.

    PubMed

    Zhu, Dongbin; Xu, Anping; Qu, Yunxia; Liu, Yushan

    2011-12-01

    The far infrared dental porcelain slurry for fabricating artificial tooth via selective slurry extrusion (SSE) of solid freeform fabrication (also known as rapid prototyping) techniques was prepared by using tourmaline as additive and employing ball-milling approach. After characterization by transmission electron microscopy, X-ray diffraction, and Fourier transform infrared spectrometry, it was found that the far infrared emission properties of the dental porcelain were apparently improved in the ranges of 2000-1201 cm(-1) and 881-600 cm(-1). This is due to the increase of the number of infrared active bonds that are from the tourmaline superfine powders. Moreover, it was also found that the tourmaline superfine powders can improve the pseudo-plastic properties of dental porcelain slurries, which results from the increase of the absolute value of zeta potential of the suspensions. Slurries with pseudo-plastic behavior are highly desirable in controlling the shape of the extrudate during solid freeform fabrication. With the functionalized material, a variety of bio-artifacts beneficial to body health can be built by using selective slurry extrusion machine.

  14. Gas distribution effects on waste properties: Viscosities of bubbly slurries

    SciTech Connect

    Gauglitz, P.A.; Shah, R.R.; Davis, R.L.

    1994-09-01

    The retention and episodic release of flammable gases are critical safety concerns for double-shell tanks that contain waste slurries. The rheological behavior of the waste, particularly of the settled sludge, is critical to characterizing the tendency of the waste to retain gas bubbles. The presence of gas bubbles is expected to affect the rheology of the sludge, but essentially no literature data are available to assess the effect of bubbles. Accordingly, the objectives of this study are to develop models for the effect of gas bubbles on the viscosity of a particulate slurry, develop an experimental method (capillary rheometer), collect data on the viscosity of a bubbly slurry, and develop a theoretical basis for interpreting the experimental data from the capillary rheometer.

  15. Slurry burner for mixture of carbonaceous material and water

    DOEpatents

    Nodd, D.G.; Walker, R.J.

    1985-11-05

    The present invention is intended to overcome the limitations of the prior art by providing a fuel burner particularly adapted for the combustion of carbonaceous material-water slurries which includes a stationary high pressure tip-emulsion atomizer which directs a uniform fuel into a shearing air flow as the carbonaceous material-water slurry is directed into a combustion chamber, inhibits the collection of unburned fuel upon and within the atomizer, reduces the slurry to a collection of fine particles upon discharge into the combustion chamber, and regulates the operating temperature of the burner as well as primary air flow about the burner and into the combustion chamber for improved combustion efficiency, no atomizer plugging and enhanced flame stability.

  16. Microalgal cultivation with biogas slurry for biofuel production.

    PubMed

    Zhu, Liandong; Yan, Cheng; Li, Zhaohua

    2016-11-01

    Microalgal growth requires a substantial amount of chemical fertilizers. An alternative to the utilization of fertilizer is to apply biogas slurry produced through anaerobic digestion to cultivate microalgae for the production of biofuels. Plenty of studies have suggested that anaerobic digestate containing high nutrient contents is a potentially feasible nutrient source to culture microalgae. However, current literature indicates a lack of review available regarding microalgal cultivation with biogas slurry for the production of biofuels. To help fill this gap, this review highlights the integration of digestate nutrient management with microalgal production. It first unveils the current status of microalgal production, providing basic background to the topic. Subsequently, microalgal cultivation technologies using biogas slurry are discussed in detail. A scale-up scheme for simultaneous biogas upgrade and digestate application through microalgal cultivation is then proposed. Afterwards, several uncertainties that might affect this practice are explored. Finally, concluding remarks are put forward. PMID:27599623

  17. Slurry sample introduction with microwave induced plasma atomic emission spectrometry

    NASA Astrophysics Data System (ADS)

    Matusiewicz, Henryk; Sturgeon, Ralph E.

    1993-04-01

    The successful direct introduction of aqueous slurry samples into a highly efficient TE 101 microwave plasma has been demonstrated. Slurry samples from a spray chamber are fed directly into the cavity with no desolvation apparatus. A V-groove, clog-free Babington-type nebulizer was evaluated for use with high solids content solutions. Slurry concentrations up to 10% m/v were used for the microwave induced plasma work with calibration by the standard additions method. Results are presented for the analysis of two NRCC Standard Reference Materials, i.e. TORT-1 (Lobster Hepatopancreas) and PACS-21 (Marine Sediment). Agreement between analytical results and certified values for the test elements Cd, Cu, Fe and Zn (in the range of 28-850 μg/g) was good. No memory effects were evident and the nebulizer system had a rapid clean-out time.

  18. Microalgal cultivation with biogas slurry for biofuel production.

    PubMed

    Zhu, Liandong; Yan, Cheng; Li, Zhaohua

    2016-11-01

    Microalgal growth requires a substantial amount of chemical fertilizers. An alternative to the utilization of fertilizer is to apply biogas slurry produced through anaerobic digestion to cultivate microalgae for the production of biofuels. Plenty of studies have suggested that anaerobic digestate containing high nutrient contents is a potentially feasible nutrient source to culture microalgae. However, current literature indicates a lack of review available regarding microalgal cultivation with biogas slurry for the production of biofuels. To help fill this gap, this review highlights the integration of digestate nutrient management with microalgal production. It first unveils the current status of microalgal production, providing basic background to the topic. Subsequently, microalgal cultivation technologies using biogas slurry are discussed in detail. A scale-up scheme for simultaneous biogas upgrade and digestate application through microalgal cultivation is then proposed. Afterwards, several uncertainties that might affect this practice are explored. Finally, concluding remarks are put forward.

  19. [Microbial anaerobic dechlorination of polychlorinated biphenyls in paddy soil slurry].

    PubMed

    Yang, Kai; Yao, Xiao-yan; Chen, Chen; Shen, Chao-feng; Qin, Zhi-hui; Huang, Rong-lang

    2015-10-01

    We studied the dechlorination process of Aroclor1260, a high-chlorinated polychlorinated biphenyls (PCBs) mixture in an anaerobic paddy soil slurry, and further analyzed the related microbial community structures. The Aroclor1260 was reduced up to 55.5% in the natural paddy soil slurry in 128 days, and the reduction percentage dropped to 46.9% after incoculating the paddy soil slurry with a PCBs-dechlorination enrichment culture. The dechlorination mainly occurred in congeners of pentachlorobiphenyl, hexachlorobiphenyl, and specially, the heptachlorobiphenyl, with pentachlorobiphenyl accumulated as dechlorination intermediate. Hydrogen gas produced from fermentation of organic matters was maintained at a lower partial pressure due to its consumption during the dechlorination process, so that the methanogens was suppressed as well. The microbial community structure was significantly different between natural and inoculated paddy soils. Introducing the PCBs-dechlorination enrichment culture changed the local microbial community by the competition between the exogenetic dchlorinators and the indigenous bacteria, overall decreasing the dechlorination activity.

  20. Feed Variability and Bulk Vitrification Glass Performance Assessment

    SciTech Connect

    Mahoney, Lenna A.; Vienna, John D.

    2005-01-10

    The supplemental treatment (ST) bulk vitrification process will obtain its feed, consisting of low-activity waste (LAW), from more than one source. One purpose of this letter report is to describe the compositional variability of the feed to ST. The other is to support the M-62-08 decision by providing a preliminary assessment of the effectiveness of bulk vitrification (BV), the process that has been selected to perform supplemental treatment, in handling the ST feed envelope. Roughly nine-tenths of the ST LAW feed will come from the Waste Treatment Plant (WTP) pretreatment. This processed waste is expected to combine (1) a portion of the same LAW feed sent to the WTP melters and (2) a dilute stream that is the product of the condensate from the submerged-bed scrubber (SBS) and the drainage from the electrostatic precipitator (WESP), both of which are part of the LAW off-gas system. The manner in which the off-gas-product stream is concentrated to reduce its volume, and the way in which the excess LAW and off-gas product streams are combined, are part of the interface between WTP and ST and have not been determined. This letter report considers only one possible arrangement, in which half of the total LAW is added to the off-gas product stream, giving an estimated ST feed stream from WTP. (Total LAW equals that portion of LAW sent to the WTP LAW vitrification plant (WTP LAW) plus the LAW not currently treatable in the LAW vitrification plant due to capacity limitations (excess)).

  1. Research engine test of coal slurry fuels. Final report

    SciTech Connect

    Not Available

    1985-02-01

    The program discussed in this report involved evaluation of the combustion characteristics of several coal slurry fuels in a single cylinder test engine operating under conditions simulating medium size and speed commercial diesel engines. Baseline performance was established using a reference DF-2 test fuel. Slurry fuels tested included: (1) 45% of a low volatile coal in diesel fuel; (2) 40% of cleaned of a cleaned high-volatile coal in a carrier containing 91% methanol and 9% water; and (3) 41% cleaned, high volatile coal in methanol. The testing program demonstrated the importance of several engine operating and fuel composition parameters on engine and ancillary system performance: (1) coal particle top size of 38 microns was identified as the limiting value for the test equipment utilized in this study; coal volatility affects burnout, but ignition is unaffected as long as the slurry carrier provides the ignition source; coal ash content affects the wear rate, but wear rate is not linear with ash content or total ash throughput; and engine components may require modifications in order to handle fuels containing abrasive solid materials. These tests demonstrated that slurry fuels are a viable alternative to highly refined petroleum fuels in medium speed diesel engine applications. However, additional research is required before widespread application of these fuels can occur. The study demonstrated the lack of available information on the microscale mechanisms of slurry fuel atomization, ignition, and combustion in the diesel engine combustion chamber environment. Also, the problems of burning a coal/water slurry in the engine were not addressed. 12 references, 51 figures, 14 tables.

  2. Development of Alternative Rheological Measurements for DWPF Slurry Samples (U)

    SciTech Connect

    Koopman, D. c.

    2005-09-01

    Rheological measurements are used to evaluate the fluid dynamic behavior of Defense Waste Processing Facility, DWPF, slurry samples. Measurements are currently made on non-radioactive simulant slurries using two state-of-the-art rheometers located at the Aiken County Technical Laboratory, ACTL. Measurements are made on plant samples using a rheometer in the Savannah River National Laboratory, SRNL, Shielded Cells facility. Low activity simulants or plant samples can be analyzed using a rheometer located in a radioactive hood in SRNL. Variations in the rheology of SB2 simulants impacted the interpretation of results obtained in a number of related studies. A separate rheological study was initiated with the following four goals: (1) Document the variations seen in the simulant slurries, both by a review of recent data, and by a search for similar samples for further study. (2) Attempt to explain the variations in rheological behavior, or, failing that, reduce the number of possible causes. In particular, to empirically check for rheometer-related variations. (3) Exploit the additional capabilities of the rheometers by developing new measurement methods to study the simulant rheological properties in new ways. (4) Formalize the rheological measurement process for DWPF-related samples into a series of protocols. This report focuses on the third and fourth goals. The emphasis of this report is on the development and formalization of rheological measurement methods used to characterize DWPF slurry samples. The organization is by rheological measurement method. Progress on the first two goals was documented in a concurrent technical report, Koopman (2005). That report focused on the types and possible causes of unusual rheological behavior in simulant slurry samples. It was organized by the sample being studied. The experimental portion of this study was performed in the period of March to April 2004. A general rheology protocol for routine DWPF slurry samples, Koopman

  3. REDUCTIVE DEHALOGENATION OF A NITROGEN HETEROCYCLIC HERBICIDE IN ANOXIC AQUIFER SLURRIES

    EPA Science Inventory

    We studied the metabolic fate of bromacil in anaerobic aquifer slurries held under denitrifying, sulfate-reducing, or methanogenic conditions. Liquid chromatograhy-mass spectrometry of the slurries confirmed that bromacil was debrominated under methanogenic conditions but was not...

  4. Method and apparatus for in-situ drying investigation and optimization of slurry drying methodology

    DOEpatents

    Armstrong, Beth L.; Daniel, Claus; Howe, Jane Y.; Kiggans, Jr, James O.; Sabau, Adrian S.; Wood, III, David L.; Kalnaus, Sergiy

    2016-05-10

    A method of drying casted slurries that includes calculating drying conditions from an experimental model for a cast slurry and forming a cast film. An infrared heating probe is positioned on one side of the casted slurry and a thermal probe is positioned on an opposing side of the casted slurry. The infrared heating probe may control the temperature of the casted slurry during drying. The casted slurry may be observed with an optical microscope, while applying the drying conditions from the experimental model. Observing the casted slurry includes detecting the incidence of micro-structural changes in the casted slurry during drying to determine if the drying conditions from the experimental model are optimal.

  5. Method for maximizing the pumpability efficiency of a hydrocarbon slurry by controlling the wax crystal content

    SciTech Connect

    Tackett, J.E.

    1982-01-12

    The efficiency of pumping a hydrocarbon slurry in a pipeline is determined prior to transportation by the relationship: delta P AEBX wherein delta P is the pressure drop expected to be experienced by the slurry in the pipeline in pounds per square inch (psi), ''A'' and ''B'' are constants relating to the size of the pipeline, the flow rate of the slurry and the hydrodynamic volume of the wax crystals, and ''X'' is the wax crystal content in the slurry from the congealed particles in percentage by weight. The wax crystal content of the slurry is measured, such as by nuclear magnetic resonance and/or differential scanning calorimetry, and is used in conjunction with the constants ''A'' and ''B'' to determine the expected pressure drop of the slurry in a particular pipeline. The wax crystal content of the slurry may then be modified, if necessary, to obtain desirable or optimum slurry pumpability conditions for the pipeline.

  6. Draft Genome Sequences of 14 Escherichia coli Phages Isolated from Cattle Slurry.

    PubMed

    Smith, R; O'Hara, M; Hobman, J L; Millard, A D

    2015-01-01

    The diversity of bacteriophages in slurry from dairy cows remains largely unknown. Here, we report the draft genome sequences of 14 bacteriophages isolated from dairy cow slurry using Escherichia coli K-12 MG1655 as a host. PMID:26722010

  7. SYNTHESIS OF NON-RADIOACTIVE SLURRIES TO SIMULATE THE PROCESSING BEHAVIOR OF PARTICLES IN RADIOACTIVE WASTE SLURRIES 626-G

    SciTech Connect

    Koopman, D.; Lambert, D.; Eibling, R.; Newell, J.; Stone, M.

    2009-09-03

    Process development using non-radioactive analogs to high-level radioactive waste slurries is an established cost effective alternative to working with actual samples of the real waste. Current simulated waste slurries, however, do not capture all of the physical behavior of real waste. New methods of preparing simulants are under investigation along with mechanisms for altering certain properties of finished simulants. These methods have achieved several notable successes recently in the areas of rheology and foaminess. Particle size is also being manipulated more effectively than in the past, though not independently of the rheological properties. The interaction between rheology and foaminess has exhibited counter-intuitive behavior with more viscous slurries being less foamy even though drainage of liquid from the foam lamellae should be inhibited by higher viscosities.

  8. Nasogastric feeding tube

    MedlinePlus

    Feeding - nasogastric tube; NG tube; Bolus feeding; Continuous pump feeding; Gavage tube ... A nasogastric tube (NG tube) is a special tube that carries food and medicine to the stomach through the nose. It can be ...

  9. Scaling Theory for Pulsed Jet Mixed Vessels, Sparging, and Cyclic Feed Transport Systems for Slurries

    SciTech Connect

    Kuhn, William L.; Rector, David R.; Rassat, Scot D.; Enderlin, Carl W.; Minette, Michael J.; Bamberger, Judith A.; Josephson, Gary B.; Wells, Beric E.; Berglin, Eric J.

    2013-09-27

    This document is a previously unpublished work based on a draft report prepared by Pacific Northwest National Laboratory (PNNL) for the Hanford Waste Treatment and Immobilization Plant (WTP) in 2012. Work on the report stopped when WTP’s approach to testing changed. PNNL is issuing a modified version of the document a year later to preserve and disseminate the valuable technical work that was completed. This document establishes technical bases for evaluating the mixing performance of Waste Treatment Plant (WTP) pretreatment process tanks based on data from less-than-full-scale testing, relative to specified mixing requirements. The technical bases include the fluid mechanics affecting mixing for specified vessel configurations, operating parameters, and simulant properties. They address scaling vessel physical performance, simulant physical performance, and “scaling down” the operating conditions at full scale to define test conditions at reduced scale and “scaling up” the test results at reduced scale to predict the performance at full scale. Essentially, this document addresses the following questions: • Why and how can the mixing behaviors in a smaller vessel represent those in a larger vessel? • What information is needed to address the first question? • How should the information be used to predict mixing performance in WTP? The design of Large Scale Integrated Testing (LSIT) is being addressed in other, complementary documents.

  10. Development of immobilization technology for Hanford Double-Shell Slurry Feed waste

    SciTech Connect

    Tallent, O.K.; McDaniel, E.W.; Del Cul, G.D.; Dodson, K.E.; Trotter, D.R.

    1989-08-01

    The leachabilities of technetium and nitrate wastes immobilized in cement-based materials (i.e., grouts) have been investigated using ANS -- 16.1 test procedures. Factors found to affect the leachabilities include grout/mix ratio, grout fluid density, dry/solid blends (including ground blast-furnace slag), and waste concentration. 10 refs., 7 figs., 30 tabs.

  11. 30 CFR 77.216 - Water, sediment, or slurry impoundments and impounding structures; general.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Water, sediment, or slurry impoundments and... WORK AREAS OF UNDERGROUND COAL MINES Surface Installations § 77.216 Water, sediment, or slurry... structures which impound water, sediment, or slurry shall be required if such an existing or...

  12. 30 CFR 77.216 - Water, sediment, or slurry impoundments and impounding structures; general.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Water, sediment, or slurry impoundments and... WORK AREAS OF UNDERGROUND COAL MINES Surface Installations § 77.216 Water, sediment, or slurry... structures which impound water, sediment, or slurry shall be required if such an existing or...

  13. 30 CFR 77.216 - Water, sediment, or slurry impoundments and impounding structures; general.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Water, sediment, or slurry impoundments and... WORK AREAS OF UNDERGROUND COAL MINES Surface Installations § 77.216 Water, sediment, or slurry... structures which impound water, sediment, or slurry shall be required if such an existing or...

  14. 30 CFR 77.216 - Water, sediment, or slurry impoundments and impounding structures; general.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Water, sediment, or slurry impoundments and... WORK AREAS OF UNDERGROUND COAL MINES Surface Installations § 77.216 Water, sediment, or slurry... structures which impound water, sediment, or slurry shall be required if such an existing or...

  15. 30 CFR 77.216 - Water, sediment, or slurry impoundments and impounding structures; general.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Water, sediment, or slurry impoundments and... WORK AREAS OF UNDERGROUND COAL MINES Surface Installations § 77.216 Water, sediment, or slurry... structures which impound water, sediment, or slurry shall be required if such an existing or...

  16. Effects of dairy slurry on the nutritive value and fermentation characteristics of alfalfa silages

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Dairy producers frequently ask questions about the risks associated with applying dairy slurry onto growing alfalfa. Our objectives were to determine the effects of dairy-slurry application on the subsequent nutritive value and fermentation characteristics of alfalfa silages. Dairy slurry was applie...

  17. DWPF DECON FRIT: SUMP AND SLURRY SOLIDS ANALYSIS

    SciTech Connect

    Crawford, C.; Peeler, D.; Click, D.

    2010-10-20

    The Savannah River National Laboratory (SRNL) has been requested to perform analyses on samples of the Defense Waste Processing Facility (DWPF) decon frit slurry (i.e., supernate samples and sump solid samples). Four 1-L liquid slurry samples were provided to SRNL by Savannah River Remediation (SRR) from the 'front-end' decon activities. Additionally, two 1-L sump solids samples were provided to SRNL for compositional and physical analysis. In this report, the physical and chemical characterization results of the slurry solids and sump solids are reported. Crawford et al. (2010) provide the results of the supernate analysis. The results of the sump solids are reported on a mass basis given the samples were essentially dry upon receipt. The results of the slurry solids were converted to a volume basis given approximately 2.4 grams of slurry solids were obtained from the {approx}4 liters of liquid slurry sample. Although there were slight differences in the analytical results between the sump solids and slurry solids the following general summary statements can be made. Slight differences in the results are also captured for specific analysis. (1) Physical characterization - (a) SEM/EDS analysis suggested that the samples were enriched in Li and Si (B and Na not detectable using the current EDS system) which is consistent with two of the four principle oxides of Frit 418 (B{sub 2}O{sub 3}, Na{sub 2}O, Li{sub 2}O and SiO{sub 2}). (b) SEM/EDS analysis also identified impurities which were elementally consistent with stainless steel (i.e., Fe, Ni, Cr contamination). (c) XRD results indicated that the sump solids samples were amorphous which is consistent with XRD results expected for a Frit 418 based sample. (d) For the sump solids, SEM/EDS analysis indicated that the particle size of the sump solids were consistent with that of an as received Frit 418 sample from a current DWPF vendor. (e) For the slurry solids, SEM/EDS analysis indicated that the particle size range

  18. Impact Of Particle Agglomeration On Accumulation Rates In The Glass Discharge Riser Of HLW Melter

    SciTech Connect

    Kruger, A. A.; Rodriguez, C. A.; Matyas, J.; Owen, A. T.; Jansik, D. P.; Lang, J. B.

    2012-11-12

    The major factor limiting waste loading in continuous high-level radioactive waste (HLW) melters is an accumulation of particles in the glass discharge riser during a frequent and periodic idling of more than 20 days. An excessive accumulation can produce robust layers a few centimeters thick, which may clog the riser, preventing molten glass from being poured into canisters. Since the accumulation rate is driven by the size of particles we investigated with x-ray microtomography, scanning electron microscopy, and image analysis the impact of spinel forming components, noble metals, and alumina on the size, concentration, and spatial distribution of particles, and on the accumulation rate. Increased concentrations of Fe and Ni in the baseline glass resulted in the formation of large agglomerates that grew over the time to an average size of ~185+-155 {mu}m, and produced >3 mm thick layer after 120 h at 850 deg C. The noble metals decreased the particle size, and therefore significantly slowed down the accumulation rate. Addition of alumina resulted in the formation of a network of spinel dendrites which prevented accumulation of particles into compact layers.

  19. Connecting section and associated systems concept for the spray calciner/in-can melter process

    SciTech Connect

    Petkus, L.L.; Gorton, P.S.; Blair, H.T.

    1981-06-01

    For a number of years, researchers at the Pacific Northwest Laboratory have been developing processes and equipment for converting high-level liquid wastes to solid forms. One of these processes is the Spray Calciner/In-Can Melter system. To immobilize high-level liquid wastes, this system must be operated remotely, and the calcine must be reliably conveyed from the calciner to the melting furnace. A concept for such a remote conveyance system was developed at the Pacific Northwest Laboratory, and equipment was tested under full-scale, nonradioactive conditions. This concept and the design of demonstration equipment are described, and the results of equipment operation during experimental runs of 7 d are presented. The design includes a connecting section and its associated systems - a canister sypport and alignment concept and a weight-monitoring system for the melting furnace. Overall, the runs demonstrated that the concept design is an acceptable method of connecting the two pieces of process equipment together. Although the connecting section has not been optimized in all areas of concern, it provides a first-generation design of a production-oriented system.

  20. A novel kind of TSV slurry with guanidine hydrochloride

    NASA Astrophysics Data System (ADS)

    Jiao, Hong; Yuling, Liu; Baoguo, Zhang; Xinhuan, Niu; Liying, Han

    2015-10-01

    The effect of a novel alkaline TSV (through-silicon-via) slurry with guanidine hydrochloride (GH) on CMP (chemical mechanical polishing) was investigated. The novel alkaline TSV slurry was free of any inhibitors. During the polishing process, the guanidine hydrochloride serves as an effective surface-complexing agent for TSV CMP applications, the removal rate of barrier (Ti) can be chemically controlled through tuned selectivity with respect to the removal rate of copper and dielectric, which is helpful to modifying the dishing and gaining an excellent topography performance in TSV manufacturing. In this paper, we mainly studied the working mechanism of the components of slurry and the skillful application guanidine hydrochloride in the TSV slurry. Project supported by the Major National Science and Technology Special Projects (No. 2009ZX02308), the Fund Project of Hebei Provincial Department of Education, China (No. QN2014208), the Natural Science Foundation of Hebei Province, China (No. E2013202247), and Colleges and Universities Scientific research project of Hebei Province, China (No. Z2014088).

  1. Geosynthetic tubes for confining pressurized slurry: Some design aspects

    SciTech Connect

    Leshchinsky, D.; Ling, H.I.; Leshchinsky, O.; Gilbert, P.A.

    1996-08-01

    This paper deals with geosynthetic tubes that are made of several geosynthetic sheets sewn together to form a shell capable of confining pressurized slurry. The slurry is sufficiently fluid so that it is possible to hydraulically fill the tube. After pumping the slurry in, the geosynthetic shell acts as a cheese cloth, allowing seepage of liquid out and retaining the solid particles. The availability of a wide selection of geosynthetics in terms of strength, durability, and permeability enables the use of hydraulically filled tubes in many applications, some of which may be considered critical (e.g., encapsulate contaminated soil). This paper presents an overview of an analysis to calculate both stresses in the geosynthetic and geometry of the tube. It also verifies the correctness and validity of the results obtained from a computer program developed to solve the problem. An instructive parametric study implies that the most critical factor needed to assure successful construction is the pumping pressure; a slight accidental increase in this pressure may result in a very significant stress increase in the encapsulating geosynthetic. Pressure increase beyond a certain level, however, has little influence on the storage capacity of the tube. Guidance in selecting an adequate geosynthetic, including partial safety factors and filtration properties, is also presented. Design aspects associated with required spacing of inlets and head loss of the slurry as it flows through the tube are considered outside the scope of this paper.

  2. Method for freeforming objects with low-binder slurry

    DOEpatents

    Cesarano, III, Joseph; Calvert, Paul D.

    2002-01-01

    In a rapid prototyping system, a part is formed by depositing a bead of slurry that has a sufficient high concentration of particles to be pseudoplastic and almost no organic binders. After deposition the bead is heated to drive off sufficient liquid to cause the bead to become dilatant.

  3. Bench Scale Test of Absorption Slurry-ice Maker

    NASA Astrophysics Data System (ADS)

    Sasao, Hiroyuki; Yoshida, Takashi

    Slurry ice system is desirable as cold heat source for air conditioning, because it requires less conveyance power or less pipe size. On the other hand, recently absorption refrigerator is reevaluated because it can utilize various types of waste heat and it does not use fluorocarbon refrigerant. But it had been regarded to be difficult to make ice by absorption refrigerator because the refrigerant is water. However making slurry ice is possible, of cource, if the slurry ice generated by partial freezing of water is continuously taken away from the evaporator. This method was certified experimentally with a bench scale model. For ice making continuously, ice had not to be frozen stiff at water surface or inside wall of the evaporator. Then refrigerant water in the evaporator was raised swirl flow. And inside wall of the evaporator was finished by water repellent coating, and heated from outside wall. This slurry ice was adaptable to hydraulic transportation, because ice was needle crystal with about 5 mm length and ice temperature was 0°C.

  4. Apparatus for converting biomass to a pumpable slurry

    DOEpatents

    Ergun, Sabri; Schaleger, Larry L.; Wrathall, James A.; Yaghoubzadeh, Nasser

    1986-01-01

    An apparatus used in the pretreatment of wood chips in a process for converting biomass to a liquid hydrocarbonaceous fuel. The apparatus functions to break down the wood chips to a size distribution that can be readily handled in a slurry form. Low maintenance operation is obtained by hydrolyzing the chips in a pressure vessel having no moving parts.

  5. Large-bore viscometry tests on a shale slurry

    SciTech Connect

    Grove, T.W.

    1983-01-01

    The report covers work undertaken on behalf of the National Coal Board. Full-scale tests were carried out using a 4-inch-diameter tube viscometer to measure pipeline losses over a range of slurry throughputs. Bench-scale rotational viscometry tests were also performed to corroborate the full-scale test results.

  6. METHOD OF MAKING UO$sub 2$-Bi SLURRIES

    DOEpatents

    Hahn, H.T.

    1960-05-24

    A process is given of preparing an easily dispersible slurry of uranium dioxide in bismuth. A mixture of bismuth oxide, uranium, and bismuth are heated in a capsule to a temperature over the melting point of bismuth oxide. The amount of bismuth oxide used is less than that stoichiometrically required because the oxygen in the capsule also enters into the reaction.

  7. Using Ultrasound to Characterize Pulp Slurries with Entrained Air

    SciTech Connect

    Bamberger, Judith A.

    2006-08-06

    The development of fast and practical methods for inspecting fiber suspensions is of great interest in the paper making industry. For process control and paper quality prediction, several elements of the refining process during paper making must be accurately monitored, including specific fiber properties, weight percent fiber (composition), degree of refining, amount of solids, and entrained air content. The results of previous ultrasonic studies applied to wood pulp provide guidance that ultrasound attenuation is information rich, and it does potentially provide a tool for consistency measurement. Ultrasound has the ability to penetrate dense suspensions such as wood pulp slurries. It is has been shown, in some studies, that ultrasound is sensitive to degree of refining. The effects of entrained air, additives, the origin and treatment of the fibers do however all influence the measured data. A series of measurements were made with hardwood and softwood slurries to evaluate the ability of measuring pulp consistency, solids, and entrained air. The attenuation through the slurry was measured as the ultrasound travels from one transducer through the slurry to the other. The measurements identified the presence of entrained air in the pulp samples. To better understand the effects of air, measurements were made at increasing pressures to show how increased pressure reduced the amount of air observed in the spectrum.

  8. NOVEL SLURRY PHASE DIESEL CATALYSTS FOR COAL-DERIVED SYNGAS

    SciTech Connect

    Dr. Dragomir B. Bukur; Dr. Ketil Hanssen; Alec Klinghoffer; Dr. Lech Nowicki; Patricia O'Dowd; Dr. Hien Pham; Jian Xu

    2001-01-07

    This report describes research conducted to support the DOE program in novel slurry phase catalysts for converting coal-derived synthesis gas to diesel fuels. The primary objective of this research program is to develop attrition resistant catalysts that exhibit high activities for conversion of coal-derived syngas.

  9. Oxidation-Resistant Slurry Coating for Carbon-Based Materials

    NASA Technical Reports Server (NTRS)

    Smialek, J. L.

    1984-01-01

    New process uses paint sprayer and vacuum furnace to produce silicon carbide outer layer. In cross section of silicon and silicon carbide reaction zone, top layer of silicon adheres to silicon carbide layer. Crystals prominent on melted top surface of slurry coating. Process especially useful in coating repair.

  10. Breakup of evaporating/burning slurry drops by additives

    NASA Astrophysics Data System (ADS)

    Choudhury, P. Roy; Gerstein, M.

    Single drops of silicon carbide-cumene slurry were suspended from a quartz fiber and ignited. An inert material such as silicon carbide was chosen so that the droplets can be burned until all the fuel is consumed and only the inert residue is left on the quartz fiber. Benzoyl peroxide was added to cumene and the time to disruption of the liquid drop was measured. In the case of benzoyl peroxide, the breaking up of the drop resulting from its thermal decomposition produced CO 2. Both the drop disruption time and the burning of the slurry to dryness were predicted theoretically. Radiation absorption was found to be an important factor in the case of the slurry. Benzoyl peroxide and carbamide peroxide were investigated as additives to a boron slurry to determine if effective drop break-up could be achieved. Both additives produced drop shattering. The carbamide peroxide was particularly effective due to the production of O 2. The green flame associated with boron burning was clearly evident.

  11. Rheological Characterization of Unusual DWPF Slurry Samples (U)

    SciTech Connect

    Koopman, D. C.

    2005-09-01

    A study was undertaken to identify and clarify examples of unusual rheological behavior in Defense Waste Processing Facility (DWPF) simulant slurry samples. Identification was accomplished by reviewing sludge, Sludge Receipt and Adjustment Tank (SRAT) product, and Slurry Mix Evaporator (SME) product simulant rheological results from the prior year. Clarification of unusual rheological behavior was achieved by developing and implementing new measurement techniques. Development of these new methods is covered in a separate report, WSRC-TR-2004-00334. This report includes a review of recent literature on unusual rheological behavior, followed by a summary of the rheological measurement results obtained on a set of unusual simulant samples. Shifts in rheological behavior of slurries as the wt. % total solids changed have been observed in numerous systems. The main finding of the experimental work was that the various unusual DWPF simulant slurry samples exhibit some degree of time dependent behavior. When a given shear rate is applied to a sample, the apparent viscosity of the slurry changes with time rather than remaining constant. These unusual simulant samples are more rheologically complex than Newtonian liquids or more simple slurries, neither of which shows significant time dependence. The study concludes that the unusual rheological behavior that has been observed is being caused by time dependent rheological properties in the slurries being measured. Most of the changes are due to the effect of time under shear, but SB3 SME products were also changing properties while stored in sample bottles. The most likely source of this shear-related time dependence for sludge is in the simulant preparation. More than a single source of time dependence was inferred for the simulant SME product slurries based on the range of phenomena observed. Rheological property changes were observed on the time-scale of a single measurement (minutes) as well as on a time scale of hours

  12. Direct liquefaction of biomass: Results from operation of continuous bench scale unit in liquefaction of water slurries of Douglas fir wood

    NASA Astrophysics Data System (ADS)

    Schaleger, L. L.; Figueroa, C.; Davis, H. G.

    1982-05-01

    A continuous liquefaction unit (CLU) is discussed. The operation was single pass, feeding water slurries of prehydrolyzed Douglas fir wood (LBL process). Significant differences from results with the oil slurry, high oil, and water recycle process (PERC process) were found. The LBL process, at practicable temperatures and residence times, makes somewhat less wood oil and considerably more water-soluble product than does PERC. Consumption of carbon monoxide in LBL, other than by water gas shift reaction, is minimal, as opposed to several tenths of a mole per 100 grams of wood in PERC. Replacement of carbon monoxide with hydrogen as reactant gas makes little or no difference in yield distribution or product analysis. Progress in characterizing the oil and water-soluble product, the overall stoichiometry of the LBL and PERC processes, and the role of formate ion are described.

  13. Effect of Feed Melting, Temperature History and Minor Component Addition on Spinel Crystallization in High-Level Waste Glass

    SciTech Connect

    Izak, Pavel; Hrma, Pavel R.; Arey, Bruce W.; Plaisted, Trevor J.

    2001-08-01

    This study was undertaken to help design mathematical models for high-level waste (HLW) glass melter that simulate spinel behavior in molten glass. Spinel, (Fe,Ni,Mn) (Fe,Cr)2O4, is the primary solid phase that precipitates from HLW glasses containing Fe and Ni in sufficient concentrations. Spinel crystallization affects the anticipated cost and risk of HLW vitrification. To study melting reactions, we used simulated HLW feed, prepared with co-precipitated Fe, Ni, Cr, and Mn hydroxides. Feed samples were heated up at a temperature-increase rate (4C/min) close to that which the feed experiences in the HLW glass melter. The decomposition, melting, and dissolution of feed components (such as nitrates, carbonates, and silica) and the formation of intermediate crystalline phases (spinel, sodalite [Na8(AlSiO4)6(NO2)2], and Zr-containing minerals) were characterized using evolved gas analysis, volume-expansion measurement, optical microscope, scanning electron microscope, thermogravimetric analysis, differential scanning calorimetry, and X-ray diffraction. Nitrates and quartz, the major feed components, converted to a glass-forming melt by 880C. A chromium-free spinel formed in the nitrate melt starting from 520C and Sodalite, a transient product of corundum dissolution, appeared above 600C and eventually dissolved in glass. To investigate the effects of temperature history and minor components (Ru,Ag, and Cu) on the dissolution and growth of spinel crystals, samples were heated up to temperatures above liquidus temperature (TL), then subjected to different temperature histories, and analyzed. The results show that spinel mass fraction, crystals composition, and crystal size depend on the chemical and physical makeup of the feed and temperature history.

  14. Indian Creek-AML: Coal slurry reclamation (Kansas case history)

    SciTech Connect

    Witthar, S.R.

    1998-12-31

    Black and Veatch, assisted by Jack Nawrot, developed conceptual and final designs and provided construction assistance to create grasslands and wetlands in order to reclaim an abandoned coal mine for the state of Kansas. The mine included spoils, a coal refuse dump, and slurry pond in the Indian Creek drainage basin in east central Kansas. The Indian Creek flowed from an off-site abandoned mine and through the coal slurry pond where its waters became more polluted. The intent of the reclamation project was to improve water quality and create a wildlife refuge. The coal refuse was covered and seeded with a diversity of vegetation including several grasses and legume. The slurry pond was developed into a series of large wetland cells to improve water quality. Prior to reclamation, the water leaving the site had a typical pH of 3.3, ranging from 2.4 to 5.6, an iron content which typically over 22 mg/L and ranging over 100 mg/L, and contained large amounts of coal slurry. The acid sediment in the slurry killed fish and caused visible damage to a new large concrete box culvert several miles downstream of the site. Post-reclamation water quality leaving the Indian Creek site showed immediate improvement even before vegetation was reestablished. The existing wetland treatment systems have been successfully treating water for over seven years with the pH of the water leaving the wetlands above 7 and soluble iron content less than 1 mg/L. Fish in the constructed wetlands support waterfowl which now nest onsite.

  15. Aerosols generated by spills of viscous solutions and slurries

    SciTech Connect

    Ballinger, M Y; Hodgson, W H

    1986-12-01

    Safety assessments and environmental impact statements for nuclear fuel cycle facilities require an estimate of potential airborne releases caused by accidents. Aerosols generated by accidents are being investigated by Pacific Northwest Laboratory to develop methods for estimating source terms from these accidents. Experiments were run by spilling viscous solutions and slurries to determine the mass and particle-size distribution of the material made airborne. In all cases, 1 L of solution was spilled from a height of 3 m. Aqueous solutions of sucrose (0 to 56%) gave a range of viscosities from 1.3 to 46 cp. The percent of spill mass made airborne from the spills of these solutions ranged from 0.001 to 0.0001. The mass of particles made airborne decreased as solution viscosity increased. Slurry loading ranged from 25 to 51% total solids. The maximum source airborne (0.0046 wt %) occurred with the slurry that had the lightest loading of soluble solids. The viscosity of the carrying solution also had an impact on the source term from spilling slurries. The effect of surface tension on the source term was examined in two experiments. Surface tension was halved in these spills by adding a surfactant. The maximum weight percent airborne from these spills was 0.0045, compared to 0.003 for spills with twice the surface tension. The aerodynamic mass medium diameters for the aerosols produced by spills of the viscous solutions, slurries, and low surface tension liquids ranged from 0.6 to 8.4 ..mu..m, and the geometric standard deviation ranged from 3.8 to 28.0.

  16. Transport of Cryptosporidium parvum Oocysts in Soil Columns following Applications of Raw and Separated Liquid Slurries

    PubMed Central

    Petersen, Heidi H.; Enemark, Heidi L.; Olsen, Annette; Amin, M. G. Mostofa

    2012-01-01

    The potential for the transport of viable Cryptosporidium parvum oocysts through soil to land drains and groundwater was studied using simulated rainfall and intact soil columns which were applied raw slurry or separated liquid slurry. Following irrigation and weekly samplings over a 4-week period, C. parvum oocysts were detected from all soil columns regardless of slurry type and application method, although recovery rates were low (<1%). Soil columns with injected liquid slurry leached 73 and 90% more oocysts compared to columns with injected and surface-applied raw slurries, respectively. Among leachate samples containing oocysts, 44/72 samples yielded viable oocysts as determined by a dye permeability assay (DAPI [4′,6′-diamidino-2-phenylindole]/propidium iodide) with the majority (41%) of viable oocysts found in leachate from soil columns with added liquid slurry. The number of viable oocysts was positively correlated (r = 0.63) with the total number of oocysts found. Destructively sampling of the soil columns showed that type of slurry and irrigation played a role in the vertical distribution of oocysts, with more oocysts recovered from soil columns added liquid slurry irrespective of the irrigation status. Further studies are needed to determine the effectiveness of different slurry separation technologies to remove oocysts and other pathogens, as well as whether the application of separated liquid slurry to agricultural land may represent higher risks for groundwater contamination compared to application of raw slurry. PMID:22706058

  17. Transport of Cryptosporidium parvum oocysts in soil columns following applications of raw and separated liquid slurries.

    PubMed

    Petersen, Heidi H; Enemark, Heidi L; Olsen, Annette; Amin, M G Mostofa; Dalsgaard, Anders

    2012-09-01

    The potential for the transport of viable Cryptosporidium parvum oocysts through soil to land drains and groundwater was studied using simulated rainfall and intact soil columns which were applied raw slurry or separated liquid slurry. Following irrigation and weekly samplings over a 4-week period, C. parvum oocysts were detected from all soil columns regardless of slurry type and application method, although recovery rates were low (<1%). Soil columns with injected liquid slurry leached 73 and 90% more oocysts compared to columns with injected and surface-applied raw slurries, respectively. Among leachate samples containing oocysts, 44/72 samples yielded viable oocysts as determined by a dye permeability assay (DAPI [4',6'-diamidino-2-phenylindole]/propidium iodide) with the majority (41%) of viable oocysts found in leachate from soil columns with added liquid slurry. The number of viable oocysts was positively correlated (r = 0.63) with the total number of oocysts found. Destructively sampling of the soil columns showed that type of slurry and irrigation played a role in the vertical distribution of oocysts, with more oocysts recovered from soil columns added liquid slurry irrespective of the irrigation status. Further studies are needed to determine the effectiveness of different slurry separation technologies to remove oocysts and other pathogens, as well as whether the application of separated liquid slurry to agricultural land may represent higher risks for groundwater contamination compared to application of raw slurry.

  18. Transport of Cryptosporidium parvum oocysts in soil columns following applications of raw and separated liquid slurries.

    PubMed

    Petersen, Heidi H; Enemark, Heidi L; Olsen, Annette; Amin, M G Mostofa; Dalsgaard, Anders

    2012-09-01

    The potential for the transport of viable Cryptosporidium parvum oocysts through soil to land drains and groundwater was studied using simulated rainfall and intact soil columns which were applied raw slurry or separated liquid slurry. Following irrigation and weekly samplings over a 4-week period, C. parvum oocysts were detected from all soil columns regardless of slurry type and application method, although recovery rates were low (<1%). Soil columns with injected liquid slurry leached 73 and 90% more oocysts compared to columns with injected and surface-applied raw slurries, respectively. Among leachate samples containing oocysts, 44/72 samples yielded viable oocysts as determined by a dye permeability assay (DAPI [4',6'-diamidino-2-phenylindole]/propidium iodide) with the majority (41%) of viable oocysts found in leachate from soil columns with added liquid slurry. The number of viable oocysts was positively correlated (r = 0.63) with the total number of oocysts found. Destructively sampling of the soil columns showed that type of slurry and irrigation played a role in the vertical distribution of oocysts, with more oocysts recovered from soil columns added liquid slurry irrespective of the irrigation status. Further studies are needed to determine the effectiveness of different slurry separation technologies to remove oocysts and other pathogens, as well as whether the application of separated liquid slurry to agricultural land may represent higher risks for groundwater contamination compared to application of raw slurry. PMID:22706058

  19. Environmental Assessment for the Operation of the Glass Melter Thermal Treatment Unit at the US Department of Energy`s Mound Plant, Miamisburg, Ohio

    SciTech Connect

    1995-06-01

    The glass melter would thermally treat mixed waste (hazardous waste contaminated with radioactive constituents largely tritium, Pu-238, and/or Th-230) that was generated at the Mound Plant and is now in storage, by stabilizing the waste in glass blocks. Depending on the radiation level of the waste, the glass melter may operate for 1 to 6 years. Two onsite alternatives and seven offsite alternatives were considered. This environmental assessment indicates that the proposed action does not constitute a major Federal action significantly affecting the human environment according to NEPA, and therefore the finding of no significant impact is made, obviating the need for an environmental impact statement.

  20. Animal Slurry Acidification Affects Particle Size Distribution and Improves Separation Efficiency.

    PubMed

    Regueiro, I; Pociask, M; Coutinho, J; Fangueiro, D

    2016-05-01

    Solid-liquid separation is performed to improve slurry management, and acidification of the slurry is used to reduce ammonia emissions. Acidification is known to affect slurry characteristics, and we hypothesized that it may affect mechanical separation. Our objective in this study was to assess the effects of slurry acidification on particle size distribution and separation efficiency. Two types of slurry, aged pig and fresh dairy, and two different acidification additives, sulfuric acid and aluminum sulfate (alum), were studied. We found that acidification with sulfuric acid promoted phosphorus (P) solubilization for both slurries, but no change was observed with alum. More ammonium was found in the acidified dairy slurry compared with raw dairy slurry, but no difference was found in aged pig slurry. Acidification before separation increased the proportion of the solid fraction in the slurries, and the effect was significantly higher with alum. When alum was used to acidify the slurries, the proportion of particles larger than 100 μm increased significantly, as did the P concentration in this particle size range. The efficiency of P separation increased markedly in both slurries when alum was used, with the removal to the solid fraction of the dairy slurry being almost complete (90%). Because the priority in mechanical separation is to increase the P content in the solid fraction, the use of alum before centrifugation may be the most suitable option for enhancing its nutrient content. We conclude that separation efficiency and particle size distribution are significantly affected by acidification, but the extent of the effects depends on slurry type and on the type of additive used for acidification. PMID:27136179