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Sample records for metal metal matrix

  1. Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Mortensen, Andreas; Llorca, Javier

    2010-08-01

    In metal matrix composites, a metal is combined with another, often nonmetallic, phase to produce a novel material having attractive engineering attributes of its own. A subject of much research in the 1980s and 1990s, this class of materials has, in the past decade, increased significantly in variety. Copper matrix composites, layered composites, high-conductivity composites, nanoscale composites, microcellular metals, and bio-derived composites have been added to a palette that, ten years ago, mostly comprised ceramic fiber- or particle-reinforced light metals together with some well-established engineering materials, such as WC-Co cermets. At the same time, research on composites such as particle-reinforced aluminum, aided by novel techniques such as large-cell 3-D finite element simulation or computed X-ray microtomography, has served as a potent vehicle for the elucidation of the mechanics of high-contrast two-phase elastoplastic materials, with implications that range well beyond metal matrix composites.

  2. Metal-matrix composites: Status and prospects

    NASA Technical Reports Server (NTRS)

    1974-01-01

    Applications of metal matrix composites for air frames and jet engine components are discussed. The current state of the art in primary and secondary fabrication is presented. The present and projected costs were analyzed to determine the cost effectiveness of metal matrix composites. The various types of metal matrix composites and their characteristics are described.

  3. Evaluation of metal matrix composites

    NASA Technical Reports Server (NTRS)

    Okelly, K. P.

    1971-01-01

    The results of an evaluation of candidate metal-matrix composite materials for shuttle space radiators mounted to external structure are presented. The evaluation was specifically applicable to considerations of the manufacturing and properties of a potential space radiator. Two candidates, boron/aluminum and graphite/aluminum were obtained or made in various forms and tested in sufficient depth to allow selection of one of the two for future scale-up programs. The effort accomplished on this program verified that aluminum reinforced with boron was within the state-of-the-art in industry and possessed properties usable in the external skin areas available for shuttle radiators where re-entry temperatures will not exceed 800 F. It further demonstrated that graphite/aluminum has an apparently attractive future for space applications but requires extension development prior to scale-up.

  4. Characterization of Metal Matrix Composites

    NASA Technical Reports Server (NTRS)

    Daniel, I. M.; Chun, H. J.; Karalekas, D.

    1994-01-01

    Experimental methods were developed, adapted, and applied to the characterization of a metal matrix composite system, namely, silicon carbide/aluminim (SCS-2/6061 Al), and its constituents. The silicon carbide fiber was characterized by determining its modulus, strength, and coefficient of thermal expansion. The aluminum matrix was characterized thermomechanically up to 399 C (750 F) at two strain rates. The unidirectional SiC/Al composite was characterized mechanically under longitudinal, transverse, and in-plane shear loading up to 399 C (750 F). Isothermal and non-isothermal creep behavior was also measured. The applicability of a proposed set of multifactor thermoviscoplastic nonlinear constitutive relations and a computer code was investigated. Agreement between predictions and experimental results was shown in a few cases. The elastoplastic thermomechanical behavior of the composite was also described by a number of new analytical models developed or adapted for the material system studied. These models include the rule of mixtures, composite cylinder model with various thermoelastoplastic analyses and a model based on average field theory. In most cases satisfactory agreement was demonstrated between analytical predictions and experimental results for the cases of stress-strain behavior and thermal deformation behavior at different temperatures. In addition, some models yielded detailed three-dimensional stress distributions in the constituents within the composite.

  5. Metal matrix composite structural panel construction

    NASA Technical Reports Server (NTRS)

    Mcwithey, R. R.; Royster, D. M. (Inventor); Bales, T. T.

    1983-01-01

    Lightweight capped honeycomb stiffeners for use in fabricating metal or metal/matrix exterior structural panels on aerospace type vehicles and the process for fabricating same are disclosed. The stiffener stringers are formed in sheets, cut to the desired width and length and brazed in spaced relationship to a skin with the honeycomb material serving directly as the required lightweight stiffeners and not requiring separate metal encasement for the exposed honeycomb cells.

  6. Nuclear waste storage container with metal matrix

    DOEpatents

    Sump, Kenneth R.

    1978-01-01

    The invention relates to a storage container for high-level waste having a metal matrix for the high-level waste, thereby providing greater impact strength for the waste container and increasing heat transfer properties.

  7. Carbide-reinforced metal matrix composite by direct metal deposition

    NASA Astrophysics Data System (ADS)

    Novichenko, D.; Thivillon, L.; Bertrand, Ph.; Smurov, I.

    Direct metal deposition (DMD) is an automated 3D laser cladding technology with co-axial powder injection for industrial applications. The actual objective is to demonstrate the possibility to produce metal matrix composite objects in a single-step process. Powders of Fe-based alloy (16NCD13) and titanium carbide (TiC) are premixed before cladding. Volume content of the carbide-reinforced phase is varied. Relationships between the main laser cladding parameters and the geometry of the built-up objects (single track, 2D coating) are discussed. On the base of parametric study, a laser cladding process map for the deposition of individual tracks was established. Microstructure and composition of the laser-fabricated metal matrix composite objects are examined. Two different types of structures: (a) with the presence of undissolved and (b) precipitated titanium carbides are observed. Mechanism of formation of diverse precipitated titanium carbides is studied.

  8. t matrix of metallic wire structures

    SciTech Connect

    Zhan, T. R. Chui, S. T.

    2014-04-14

    To study the electromagnetic resonance and scattering properties of complex structures of which metallic wire structures are constituents within multiple scattering theory, the t matrix of individual structures is needed. We have recently developed a rigorous and numerically efficient equivalent circuit theory in which retardation effects are taken into account for metallic wire structures. Here, we show how the t matrix can be calculated analytically within this theory. We illustrate our method with the example of split ring resonators. The density of states and cross sections for scattering and absorption are calculated, which are shown to be remarkably enhanced at resonant frequencies. The t matrix serves as the basic building block to evaluate the interaction of wire structures within the framework of multiple scattering theory. This will open the door to efficient design and optimization of assembly of wire structures.

  9. t matrix of metallic wire structures

    NASA Astrophysics Data System (ADS)

    Zhan, T. R.; Chui, S. T.

    2014-04-01

    To study the electromagnetic resonance and scattering properties of complex structures of which metallic wire structures are constituents within multiple scattering theory, the t matrix of individual structures is needed. We have recently developed a rigorous and numerically efficient equivalent circuit theory in which retardation effects are taken into account for metallic wire structures. Here, we show how the t matrix can be calculated analytically within this theory. We illustrate our method with the example of split ring resonators. The density of states and cross sections for scattering and absorption are calculated, which are shown to be remarkably enhanced at resonant frequencies. The t matrix serves as the basic building block to evaluate the interaction of wire structures within the framework of multiple scattering theory. This will open the door to efficient design and optimization of assembly of wire structures.

  10. METCAN-PC - METAL MATRIX COMPOSITE ANALYZER

    NASA Technical Reports Server (NTRS)

    Murthy, P. L.

    1994-01-01

    High temperature metal matrix composites offer great potential for use in advanced aerospace structural applications. The realization of this potential however, requires concurrent developments in (1) a technology base for fabricating high temperature metal matrix composite structural components, (2) experimental techniques for measuring their thermal and mechanical characteristics, and (3) computational methods to predict their behavior. METCAN (METal matrix Composite ANalyzer) is a computer program developed to predict this behavior. METCAN can be used to computationally simulate the non-linear behavior of high temperature metal matrix composites (HT-MMC), thus allowing the potential payoff for the specific application to be assessed. It provides a comprehensive analysis of composite thermal and mechanical performance. METCAN treats material nonlinearity at the constituent (fiber, matrix, and interphase) level, where the behavior of each constituent is modeled accounting for time-temperature-stress dependence. The composite properties are synthesized from the constituent instantaneous properties by making use of composite micromechanics and macromechanics. Factors which affect the behavior of the composite properties include the fabrication process variables, the fiber and matrix properties, the bonding between the fiber and matrix and/or the properties of the interphase between the fiber and matrix. The METCAN simulation is performed as point-wise analysis and produces composite properties which are readily incorporated into a finite element code to perform a global structural analysis. After the global structural analysis is performed, METCAN decomposes the composite properties back into the localized response at the various levels of the simulation. At this point the constituent properties are updated and the next iteration in the analysis is initiated. This cyclic procedure is referred to as the integrated approach to metal matrix composite analysis. METCAN

  11. Micromechanical Modeling of Woven Metal Matrix Composites

    NASA Technical Reports Server (NTRS)

    Bednarcyk, Brett A.; Pindera, Marek-Jerzy

    1997-01-01

    This report presents the results of an extensive micromechanical modeling effort for woven metal matrix composites. The model is employed to predict the mechanical response of 8-harness (8H) satin weave carbon/copper (C/Cu) composites. Experimental mechanical results for this novel high thermal conductivity material were recently reported by Bednarcyk et al. along with preliminary model results. The micromechanics model developed herein is based on an embedded approach. A micromechanics model for the local (micro-scale) behavior of the woven composite, the original method of cells (Aboudi), is embedded in a global (macro-scale) micromechanics model (the three-dimensional generalized method of cells (GMC-3D) (Aboudi). This approach allows representation of true repeating unit cells for woven metal matrix composites via GMC-3D, and representation of local effects, such as matrix plasticity, yarn porosity, and imperfect fiber-matrix bonding. In addition, the equations of GMC-3D were reformulated to significantly reduce the number of unknown quantities that characterize the deformation fields at the microlevel in order to make possible the analysis of actual microstructures of woven composites. The resulting micromechanical model (WCGMC) provides an intermediate level of geometric representation, versatility, and computational efficiency with respect to previous analytical and numerical models for woven composites, but surpasses all previous modeling work by allowing the mechanical response of a woven metal matrix composite, with an elastoplastic matrix, to be examined for the first time. WCGMC is employed to examine the effects of composite microstructure, porosity, residual stresses, and imperfect fiber-matrix bonding on the predicted mechanical response of 8H satin C/Cu. The previously reported experimental results are summarized, and the model predictions are compared to monotonic and cyclic tensile and shear test data. By considering appropriate levels of porosity

  12. Electrodialytic matrix isolation for metal cations.

    PubMed

    Ohira, Shin-Ichi; Hiroyama, Yuri; Nakamura, Koretaka; Koda, Takumi; Dasgupta, Purnendu K; Toda, Kei

    2015-01-01

    Electrodialytic ion transfer was studied as a matrix isolation tool for heavy metal determinations. An ion transfer device (ITD) was used for the transfer of heavy metal cations. Under optimized flow rates applied voltage and receptor composition, heavy metal ions were quantitatively transferred at concentrations spanning µg L(-1) to mg L(-1). As long as the sample pH was acidic, there was no significant sample pH effect on the transfer efficiencies. Significant salt concentrations (>1 mM NaCl), however, decreased the transfer efficiency. This could be ameliorated (up to 5 mM NaCl) by transient instead of continuous sample introduction. The device was applied to the determination of Fe, Cu and Zn in equine and bovine serum; the reproducibility was better than conventional digestion method.

  13. Temperature dependent nonlinear metal matrix laminae behavior

    NASA Technical Reports Server (NTRS)

    Barrett, D. J.; Buesking, K. W.

    1986-01-01

    An analytical method is described for computing the nonlinear thermal and mechanical response of laminated plates. The material model focuses upon the behavior of metal matrix materials by relating the nonlinear composite response to plasticity effects in the matrix. The foundation of the analysis is the unidirectional material model which is used to compute the instantaneous properties of the lamina based upon the properties of the fibers and matrix. The unidirectional model assumes that the fibers properties are constant with temperature and assumes that the matrix can be modelled as a temperature dependent, bilinear, kinematically hardening material. An incremental approach is used to compute average stresses in the fibers and matrix caused by arbitrary mechanical and thermal loads. The layer model is incorporated in an incremental laminated plate theory to compute the nonlinear response of laminated metal matrix composites of general orientation and stacking sequence. The report includes comparisons of the method with other analytical approaches and compares theoretical calculations with measured experimental material behavior. A section is included which describes the limitations of the material model.

  14. Metal-Matrix/Hollow-Ceramic-Sphere Composites

    NASA Technical Reports Server (NTRS)

    Baker, Dean M.

    2011-01-01

    A family of metal/ceramic composite materials has been developed that are relatively inexpensive, lightweight alternatives to structural materials that are typified by beryllium, aluminum, and graphite/epoxy composites. These metal/ceramic composites were originally intended to replace beryllium (which is toxic and expensive) as a structural material for lightweight mirrors for aerospace applications. These materials also have potential utility in automotive and many other terrestrial applications in which there are requirements for lightweight materials that have high strengths and other tailorable properties as described below. The ceramic component of a material in this family consists of hollow ceramic spheres that have been formulated to be lightweight (0.5 g/cm3) and have high crush strength [40.80 ksi (.276.552 MPa)]. The hollow spheres are coated with a metal to enhance a specific performance . such as shielding against radiation (cosmic rays or x rays) or against electromagnetic interference at radio and lower frequencies, or a material to reduce the coefficient of thermal expansion (CTE) of the final composite material, and/or materials to mitigate any mismatch between the spheres and the matrix metal. Because of the high crush strength of the spheres, the initial composite workpiece can be forged or extruded into a high-strength part. The total time taken in processing from the raw ingredients to a finished part is typically 10 to 14 days depending on machining required.

  15. METal matrix composite ANalyzer (METCAN): Theoretical manual

    NASA Technical Reports Server (NTRS)

    Murthy, P. L. N.; Chamis, C. C.

    1993-01-01

    This manuscript is intended to be a companion volume to the 'METCAN User's Manual' and the 'METAN Demonstration Manual.' The primary purpose of the manual is to give details pertaining to micromechanics and macromechanics equations of high temperature metal matrix composites that are programmed in the METCAN computer code. The subroutines which contain the programmed equations are also mentioned in order to facilitate any future changes or modifications that the user may intend to incorporate in the code. Assumptions and derivations leading to the micromechanics equations are briefly mentioned.

  16. Metal Matrix Composite Materials for Aerospace Applications

    NASA Technical Reports Server (NTRS)

    Bhat, Biliyar N.; Jones, C. S. (Technical Monitor)

    2001-01-01

    Metal matrix composites (MMC) are attractive materials for aerospace applications because of their high specific strength, high specific stiffness, and lower thermal expansion coefficient. They are affordable since complex parts can be produced by low cost casting process. As a result there are many commercial and Department of Defense applications of MMCs today. This seminar will give an overview of MMCs and their state-of-the-art technology assessment. Topics to be covered are types of MMCs, fabrication methods, product forms, applications, and material selection issues for design and manufacture. Some examples of current and future aerospace applications will also be presented and discussed.

  17. Protective metal matrix coating with nanocomponents

    NASA Astrophysics Data System (ADS)

    Galevsky, G. V.; Rudneva, V. V.; Cherepanov, A. N.; Galevsky, S. G.; Efimova, K. A.

    2016-09-01

    Experience of nanocrystalline chromium, titanium, silicon carbides and borides components application as nickel, zinc, chromium based electrodeposited composite coating is generalized. Electrodepositing conditions are determined. Structure and physicochemical properties of coatings, namely micro-hardness, adhesion to steel base, inherent stresses, heat resistance, corrosion currents, en-during quality, and their change during isothermal annealing are studied. As is shown, nanocomponents act as metal matrix modifier. Technological and economic feasibility study to evaluate expediency of replacing high priced nano-diamonds with nanocrystalline borides and carbides is undertaken.

  18. Inelastic deformation of metal matrix composites

    NASA Technical Reports Server (NTRS)

    Lissenden, C. J.; Herakovich, C. T.; Pindera, M-J.

    1993-01-01

    A theoretical model capable of predicting the thermomechanical response of continuously reinforced metal matrix composite laminates subjected to multiaxial loading was developed. A micromechanical model is used in conjunction with nonlinear lamination theory to determine inelastic laminae response. Matrix viscoplasticity, residual stresses, and damage to the fiber/matrix interfacial zone are explicitly included in the model. The representative cell of the micromechanical model is considered to be in a state of generalized plane strain, enabling a quasi two-dimensional analysis to be performed. Constant strain finite elements are formulated with elastic-viscoplastic constitutive equations. Interfacial debonding is incorporated into the model through interface elements based on the interfacial debonding theory originally presented by Needleman, and modified by Tvergaard. Nonlinear interfacial constitutive equations relate interfacial tractions to displacement discontinuities at the interface. Theoretical predictions are compared with the results of an experimental program conducted on silicon carbide/titanium (SiC/Ti) unidirectional, (O4), and angle-ply, (+34)(sub s), tubular specimens. Multiaxial loading included increments of axial tension, compression, torque, and internal pressure. Loadings were chosen in an effort to distinguish inelastic deformation due to damage from matrix plasticity and separate time-dependent effects from time-independent effects. Results show that fiber/matrix debonding is nonuniform throughout the composite and is a major factor in the effective response. Also, significant creep behavior occurs at relatively low applied stress levels at room temperature.

  19. Self-Healing Metals and Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Ferguson, J. B.; Schultz, Benjamin F.; Rohatgi, Pradeep K.

    2014-06-01

    Self-healing in inorganic materials is a relatively new area in materials science and engineering that draws inspiration from biological systems that can self-repair damage. This article reviews the preliminary attempts to impart self-healing behavior to metals. Several challenges yet exist in the development of metallic alloys that can self-repair damage, including surface bonding issues, such as liquid/solid contact angle (wetting) and oxidation, and practical issues, such as capillary pressure for delivery of a liquid metal to a damaged area or crack, and the overall mechanical properties of a composite system. Although the applied research approaches reviewed have obtained marginal success, the development of self-healing metallic systems has the potential to benefit a wide range of industrial applications and thus deserves greater investment in fundamental research.

  20. Development of Damped Metal Matrix Composites for Advanced Structural Applications

    DTIC Science & Technology

    1990-04-01

    DTIP FiLE COPY Applied Research Laboratory (Dto 00 CD Technical Report NO DEVELOPMENT OF DAMPED METAL MATRIX COMPOSITES FOR ADVANCED STRUCTURAL...DEVELOPMENT OF DAMPED METAL MATRIX COMPOSITES FOR ADVANCED STRUCTURAL APPLICATIONS by Clark A. Updike Ram B. Bhagat Technical Report No. TR 90-004 April 1990... Metal Matrix Composites for Advanced Structural Applications 12 PERSONAL AUTHOR(S) C.A. Updike, R. Bhagat 1 3a TYPE OF REPORT 13b TIME COVERED 14. DATE

  1. Metal Compression Forming of aluminum alloys and metal matrix composites

    SciTech Connect

    Viswanathan, S.; Ren, W.; Porter, W.D.; Brinkman, C.R.; Sabau, A.S.; Purgert, R.M.

    2000-02-01

    Metal Compression Forming (MCF) is a variant of the squeeze casting process, in which molten metal is allowed to solidify under pressure in order to close porosity and form a sound part. However, the MCF process applies pressure on the entire mold face, thereby directing pressure on all regions of the casting and producing a uniformly sound part. The process is capable of producing parts with properties close to those of forgings, while retaining the near net shape, complexity in geometry, and relatively low cost of the casting process.

  2. Metal Matrix Composites for Rocket Engine Applications

    NASA Technical Reports Server (NTRS)

    McDonald, Kathleen R.; Wooten, John R.

    2000-01-01

    This document is from a presentation about the applications of Metal Matrix Composites (MMC) in rocket engines. Both NASA and the Air Force have goals which would reduce the costs and the weight of launching spacecraft. Charts show the engine weight distribution for both reuseable and expendable engine components. The presentation reviews the operating requirements for several components of the rocket engines. The next slide reviews the potential benefits of MMCs in general and in use as materials for Advanced Pressure Casting. The next slide reviews the drawbacks of MMCs. The reusable turbopump housing is selected to review for potential MMC application. The presentation reviews solutions for reusable turbopump materials, pointing out some of the issues. It also reviews the development of some of the materials.

  3. Arc spray fabrication of metal matrix composite monotape

    NASA Technical Reports Server (NTRS)

    Westfall, L. J. (Inventor)

    1985-01-01

    Arc metal spraying is used to spray liquid metal onto an array of high strength fibers that were previously wound onto a large drum contained inside a controlled atmosphere chamber. This chamber is first evacuated to remove gaseous contaminants and then backfilled with a neutral gas up to atmospheric pressure. This process is used to produce a large size metal matrix composite monotape.

  4. Fabrication and Preliminary Evaluation of Metal Matrix Microencapsulated Fuels

    SciTech Connect

    Terrani, Kurt A; Kiggans, Jim; Snead, Lance Lewis

    2012-01-01

    The metal matrix microencapsulated (M3) fuel concept for light water reactors (LWRs), consisting of coated fuel particles dispersed in a zirconium metal matrix, is introduced. Fabrication of M3 fuels by hot pressing, hot isostatic pressing, or extrusion methodologies has been demonstrated over the temperature range 800-1050 C. Various types of coated fuel particles with outermost layers of pyrocarbon, SiC, ZrC, and TiN have been incorporated into the zirconium metal matrix. Mechanical particle-particle and chemical particle-matrix interactions have been observed during the preliminary characterization of as-fabricated M3 specimens. Irradiation of three M3 rodlets with surrogate coated fuel particles was carried out at mean rod temperature of 400 C to 4.6 dpa in the zirconium metal matrix. Due to absence of texture in the metal matrix no irradiation growth strain (<0.09%) was detected during the post-irradiation examination.

  5. New extensions in the development of deformation processed metal-metal matrix composites

    SciTech Connect

    Ellis, T.W.; Gibson, E.D.

    1993-10-01

    Copper-Refractory metal composites have been under development for some time. The experience gained with these materials has been used as a starting point for investigations into other alloy systems. Deformation processing for the production of metal-metal matrix composites has been applied to titanium-yttrium, yttrium-niobium, copper-cobalt, aluminum-niobium and magnesium-refractory metal alloys. This process has been used to produce elevated strength material and also for the production of electrical capacitors.

  6. Experimental investigations on mechanical behavior of aluminium metal matrix composites

    NASA Astrophysics Data System (ADS)

    Rajesh, A. M.; Kaleemulla, Mohammed

    2016-09-01

    Today we are widely using aluminium based metal matrix composite for structural, aerospace, marine and automobile applications for its light weight, high strength and low production cost. The purpose of designing metal matrix composite is to add the desirable attributes of metals and ceramics to the base metal. In this study we developed aluminium metal matrix hybrid composite by reinforced Aluminium7075 alloy with silicon carbide (SiC) and aluminium oxide (alumina) by method of stir casting. This technique is less expensive and very effective. The Hardness test and Wear test were performed on the specimens which are prepared by stir casting techniques. The result reveals that the addition of silicon carbide and alumina particles in aluminium matrix improves the mechanical properties.

  7. Method of making metal matrix composites reinforced with ceramic particulates

    DOEpatents

    Cornie, James A.; Kattamis, Theodoulos; Chambers, Brent V.; Bond, Bruce E.; Varela, Raul H.

    1989-01-01

    Composite materials and methods for making such materials are disclosed in which dispersed ceramic particles are at chemical equilibrium with a base metal matrix, thereby permitting such materials to be remelted and subsequently cast or otherwise processed to form net weight parts and other finished (or semi-finished) articles while maintaining the microstructure and mechanical properties (e.g. wear resistance or hardness) of the original composite. The composite materials of the present invention are composed of ceramic particles in a base metal matrix. The ceramics are preferably carbides of titanium, zirconium, tungsten, molybdenum or other refractory metals. The base metal can be iron, nickel, cobalt, chromium or other high temperature metal and alloys thereof. For ferrous matrices, alloys suitable for use as the base metal include cast iron, carbon steels, stainless steels and iron-based superalloys.

  8. Method of making metal matrix composites reinforced with ceramic particulates

    DOEpatents

    Cornie, J.A.; Kattamis, T.; Chambers, B.V.; Bond, B.E.; Varela, R.H.

    1989-08-01

    Composite materials and methods for making such materials are disclosed in which dispersed ceramic particles are at chemical equilibrium with a base metal matrix, thereby permitting such materials to be remelted and subsequently cast or otherwise processed to form net weight parts and other finished (or semi-finished) articles while maintaining the microstructure and mechanical properties (e.g. wear resistance or hardness) of the original composite. The composite materials of the present invention are composed of ceramic particles in a base metal matrix. The ceramics are preferably carbides of titanium, zirconium, tungsten, molybdenum or other refractory metals. The base metal can be iron, nickel, cobalt, chromium or other high temperature metal and alloys thereof. For ferrous matrices, alloys suitable for use as the base metal include cast iron, carbon steels, stainless steels and iron-based superalloys. 2 figs.

  9. Steel-SiC Metal Matrix Composite Development

    SciTech Connect

    Smith, Don D.

    2005-07-17

    The goal of this project is to develop a method for fabricating SiC-reinforced high-strength steel. We are developing a metal-matrix composite (MMC) in which SiC fibers are be embedded within a metal matrix of steel, with adequate interfacial bonding to deliver the full benefit of the tensile strength of the SiC fibers in the composite.

  10. Evaluation of waterjet-machined metal matrix composite tensile specimens

    SciTech Connect

    Lavender, C.A.; Smith, M.T.

    1986-04-01

    Four magnesium/boron carbide metal matrix composite (MMC) tensile specimens fabricated using the waterjet machining method were evaluated in order to determine the effects of the waterjet material removal process on the composite material surface structure and properties. These results were then compared with data from material conventionally machined. Results showed that while waterjet cutting produces a rough surface finish and does not meet specified dimensional tolerances, the technique appears to be suitable for sectioning and rough machining of metal matrix composites.

  11. Studies on the optimization of deformation processed metal metal matrix composites

    SciTech Connect

    Ellis, Tim W.

    1994-01-04

    A methodology for the production of deformation processed metal metal matrix composites from hyper-eutectic copper-chromium alloys was developed. This methodology was derived from a basic study of the precipitation phenomena in these alloys encompassing evaluation of microstructural, electrical, and mechanical properties. The methodology developed produces material with a superior combination of electrical and mechanical properties compared to those presently available in commercial alloys. New and novel alloying procedures were investigated to extend the range of production methods available for these material. These studies focused on the use of High Pressure Gas Atomization and the development of new containment technologies for the liquid alloy. This allowed the production of alloys with a much more refined starting microstructure and lower contamination than available by other methods. The knowledge gained in the previous studies was used to develop two completely new families of deformation processed metal metal matrix composites. These composites are based on immissible alloys with yttrium and magnesium matrices and refractory metal reinforcement. This work extends the physical property range available in deformation processed metal metal matrix composites. Additionally, it also represents new ways to apply these metals in engineering applications.

  12. Anisotropic Damage Mechanics Modeling in Metal Matrix Composites

    DTIC Science & Technology

    1993-05-15

    conducted on a titanium aluminide SiC-reinforced metal matrix composite. Center-cracked plates with laminate layups of (0/90) and (±45). were tested...Kattan, P. I., "Finite Strain Plasticity and Damage in Constitutive Modeling of Metals with Spin Tensors," Applied Mechanics Reviews, Vol. 45, No. 3...34Contractors Meeting on Mechanics of Materials," Dayton, Ohio, October 1991. Voyiadjis, G. Z., and Kattan, P. I., "Finite Strain Plasticity and Damage in

  13. Burn-Resistant, Strong Metal-Matrix Composites

    NASA Technical Reports Server (NTRS)

    Stoltzfus, Joel M.; Tayal, Moti J.

    2003-01-01

    Ceramic particulate fillers increase the specific strengths and burn resistances of metals: This is the conclusion drawn by researchers at Johnson Space Center's White Sands Test Facility. The researchers had theorized that the inclusion of ceramic particles in metal tools and other metal objects used in oxygen-rich atmospheres (e.g., in hyperbaric chambers and spacecraft) could reduce the risk of fire and the consequent injury or death of personnel. In such atmospheres, metal objects act as ignition sources, creating fire hazards. However, not all metals are equally hazardous: some are more burn-resistant than others are. It was the researchers purpose to identify a burn-resistant, high-specific-strength ceramic-particle/metal-matrix composite that could be used in oxygen-rich atmospheres. The researchers studied several metals. Nickel and cobalt alloys exhibit high burn resistances and are dense. The researchers next turned to ceramics, which they knew do not act as ignition sources. Unlike metals, ceramics are naturally burn-resistant. Unfortunately, they also exhibit low fracture toughnesses.

  14. Metal Matrix Laminate Tailoring (MMLT) code: User's manual

    NASA Technical Reports Server (NTRS)

    Murthy, P. L. N.; Morel, M. R.; Saravanos, D. A.

    1993-01-01

    The User's Manual for the Metal Matrix Laminate Tailoring (MMLT) program is presented. The code is capable of tailoring the fabrication process, constituent characteristics, and laminate parameters (individually or concurrently) for a wide variety of metal matrix composite (MMC) materials, to improve the performance and identify trends or behavior of MMC's under different thermo-mechanical loading conditions. This document is meant to serve as a guide in the use of the MMLT code. Detailed explanations of the composite mechanics and tailoring analysis are beyond the scope of this document, and may be found in the references. MMLT was developed by the Structural Mechanics Branch at NASA Lewis Research Center (LeRC).

  15. Surface functionalization of metal organic frameworks for mixed matrix membranes

    DOEpatents

    Albenze, Erik; Lartey, Michael; Li, Tao; Luebke, David R.; Nulwala, Hunaid B.; Rosi, Nathaniel L.; Venna, Surendar R.

    2017-03-21

    Mixed Matrix Membrane (MMM) are composite membranes for gas separation and comprising a quantity of inorganic filler particles, in particular metal organic framework (MOF), dispersed throughout a polymer matrix comprising one or more polymers. This disclosure is directed to MOF functionalized through addition of a pendant functional group to the MOF, in order to improve interaction with a surrounding polymer matrix in a MMM. The improved interaction aids in avoiding defects in the MMM due to incompatible interfaces between the polymer matrix and the MOF particle, in turn increasing the mechanical and gas separation properties of the MMM. The disclosure is also directed to a MMM incorporating the surface functionalized MOF.

  16. Fracture criteria for discontinuously reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Rack, H. J.; Goree, J. G.; Albritton, J.; Ratnaparkhi, P.

    1988-01-01

    Summarized is the progress achieved during the period September 16, 1987 to August 15, l988 on NASA Grant NAG1-724, Fracture Criteria for Discontinuously Reinforced Metal Matrix Composites. Appended are copies of three manuscripts prepared under NASA funding during the performance period.

  17. Metal matrix composites: History, status, factors and future

    NASA Astrophysics Data System (ADS)

    Cyriac, Ajith James

    The history, status, and future of metal matrix composites are presented by evaluating the progression of available literature through time. The trends that existed and issues that still prevail are discussed and a prediction of the future for MMCs is presented. The factors that govern the performance of metal matrix composites are also discussed. In many developed countries and in several developing countries there exists continued interest in MMCs. Researchers tried numerous combinations of matrices and reinforcements since work strictly on MMCs began in the 1950s. This led to developments for aerospace and defense applications, but resultant commercial applications were limited. The introduction of ceramic whiskers as reinforcement and the development of 'in-situ' eutectics in the 1960s aided high temperature applications in aircraft engines. In the late 1970s the automobile industries started to take MMCs seriously. In the last 20 years, MMCs evolved from laboratories to a class of materials with numerous applications and commercial markets. After the collapse of the Berlin Wall, prevailing order in the world changed drastically. This effect was evident in the progression of metal matrix composites. The internet connected the world like never before and tremendous information was available for researchers around the world. Globalization and the internet resulted in the transformation of the world to a more level playing field, and this effect is evident in the nature and source of research on metal matrix composites happening around the world.

  18. Joining and fabrication of metal-matrix composite materials

    NASA Technical Reports Server (NTRS)

    Royster, D. M.; Wiant, H. R.; Bales, T. T.

    1975-01-01

    Manufacturing technology associated with developing fabrication processes to incorporate metal-matrix composites into flight hardware is studied. The joining of composite to itself and to titanium by innovative brazing, diffusion bonding, and adhesive bonding is examined. The effects of the fabrication processes on the material properties and their influence on the design of YF-12 wing panels are discussed.

  19. Fracture criteria for discontinuously reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Rack, H. J.; Goree, J. G.; Albritton, J.; Ratnarparkhi, P.

    1988-01-01

    The effect of sample configuration on the details of initial crack propagation in discontinuously whisker reinforced aluminum metal matrix composites was investigated. Care was taken to allow direct comparison of fracture toughness values utilizing differing sample configurations and orientations, holding all materials variables constant, e.g., extrusion ration, heat treatment, and chemistry.

  20. Time-dependent deformation of titanium metal matrix composites

    NASA Technical Reports Server (NTRS)

    Bigelow, C. A.; Bahei-El-din, Y. A.; Mirdamadi, M.

    1995-01-01

    A three-dimensional finite element program called VISCOPAC was developed and used to conduct a micromechanics analysis of titanium metal matrix composites. The VISCOPAC program uses a modified Eisenberg-Yen thermo-viscoplastic constitutive model to predict matrix behavior under thermomechanical fatigue loading. The analysis incorporated temperature-dependent elastic properties in the fiber and temperature-dependent viscoplastic properties in the matrix. The material model was described and the necessary material constants were determined experimentally. Fiber-matrix interfacial behavior was analyzed using a discrete fiber-matrix model. The thermal residual stresses due to the fabrication cycle were predicted with a failed interface, The failed interface resulted in lower thermal residual stresses in the matrix and fiber. Stresses due to a uniform transverse load were calculated at two temperatures, room temperature and an elevated temperature of 650 C. At both temperatures, a large stress concentration was calculated when the interface had failed. The results indicate the importance of accuracy accounting for fiber-matrix interface failure and the need for a micromechanics-based analytical technique to understand and predict the behavior of titanium metal matrix composites.

  1. Shape effects on nanoparticle engulfment for metal matrix nanocomposites

    NASA Astrophysics Data System (ADS)

    Ozsoy, Istemi Baris; Li, Gang; Choi, Hongseok; Zhao, Huijuan

    2015-07-01

    Obtaining a uniform dispersion of the nanoparticles and their structural integrity in metal matrix is a prominent obstacle to use the intrinsic properties of metal matrix nanocomposites (MMNCs) to the full extent. In this study, a potential way to overcome the scientific and technical barrier of nanoparticle dispersion in high performance lightweight MMNCs is presented. The goal is to identify the shape and size of Al2O3 nanoparticle for its optimal dispersion in Al matrix. Critical velocity of solidification is calculated numerically for spherical, cylindrical and disk-shaped nanoparticles using an analytical model which incorporates drag force, intermolecular force and inertia effect. The results show that it is possible to reduce the critical solidification velocity for nanoparticle capture by 6 times with proper shape modification.

  2. Fiber shape effects on metal matrix composite behavior

    NASA Technical Reports Server (NTRS)

    Brown, H. C.; Lee, H.-J.

    1992-01-01

    The effects of different fiber shapes on the behavior of metal matrix composites is computationally simulated. A three-dimensional finite element model consisting of a group of nine unidirectional fibers in a three by three unit cell array of a SiC/Ti-15-3 metal matrix composite is used in the analysis. The model is employed to represent five fiber shapes that include a circle, an ellipse, a kidney, and two different cross shapes. The distribution of stresses and the composite material properties, such as moduli, coefficients of thermal expansion, and Poisson's ratios, are obtained from the finite element analysis using the various fiber shapes. Comparisons of these results are used to determine the sensitivity of the composite behavior to the different fiber shapes. In general, fiber dominated properties are not affected by fiber geometry and matrix dominated properties are only moderately affected.

  3. Metal matrix composite fuel for space radioisotope energy sources

    NASA Astrophysics Data System (ADS)

    Williams, H. R.; Ning, H.; Reece, M. J.; Ambrosi, R. M.; Bannister, N. P.; Stephenson, K.

    2013-02-01

    Radioisotope fuels produce heat that can be used for spacecraft thermal control or converted to electricity. They must retain integrity in the event of destruction or atmospheric entry of the parent spacecraft. Addition of a metal matrix to the actinide oxide could yield a more robust fuel form. Neodymium (III) oxide (Nd2O3) - niobium metal matrix composites were produced using Spark Plasma Sintering; Nd2O3 is a non-radioactive surrogate for americium (III) oxide (Am2O3). Two compositions, 70 and 50 wt% Nd2O3, were mechanically tested under equibiaxial (ring-on-ring) flexure according to ASTM C1499. The addition of the niobium matrix increased the mean flexural strength by a factor of about 2 compared to typical ceramic nuclear fuels, and significantly increased the Weibull modulus to over 20. These improved mechanical properties could result in reduced fuel dispersion in severe accidents and improved safety of space radioisotope power systems.

  4. Proposed framework for thermomechanical life modeling of metal matrix composites

    NASA Technical Reports Server (NTRS)

    Halford, Gary R.; Lerch, Bradley A.; Saltsman, James F.

    1993-01-01

    The framework of a mechanics of materials model is proposed for thermomechanical fatigue (TMF) life prediction of unidirectional, continuous-fiber metal matrix composites (MMC's). Axially loaded MMC test samples are analyzed as structural components whose fatigue lives are governed by local stress-strain conditions resulting from combined interactions of the matrix, interfacial layer, and fiber constituents. The metallic matrix is identified as the vehicle for tracking fatigue crack initiation and propagation. The proposed framework has three major elements. First, TMF flow and failure characteristics of in situ matrix material are approximated from tests of unreinforced matrix material, and matrix TMF life prediction equations are numerically calibrated. The macrocrack initiation fatigue life of the matrix material is divided into microcrack initiation and microcrack propagation phases. Second, the influencing factors created by the presence of fibers and interfaces are analyzed, characterized, and documented in equation form. Some of the influences act on the microcrack initiation portion of the matrix fatigue life, others on the microcrack propagation life, while some affect both. Influencing factors include coefficient of thermal expansion mismatch strains, residual (mean) stresses, multiaxial stress states, off-axis fibers, internal stress concentrations, multiple initiation sites, nonuniform fiber spacing, fiber debonding, interfacial layers and cracking, fractured fibers, fiber deflections of crack fronts, fiber bridging of matrix cracks, and internal oxidation along internal interfaces. Equations exist for some, but not all, of the currently identified influencing factors. The third element is the inclusion of overriding influences such as maximum tensile strain limits of brittle fibers that could cause local fractures and ensuing catastrophic failure of surrounding matrix material. Some experimental data exist for assessing the plausibility of the proposed

  5. Casting of weldable graphite/magnesium metal matrix composites with built-in metallic inserts

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.; Kashalikar, Uday; Majkowski, Patricia

    1994-01-01

    Technology innovations directed at the advanced development of a potentially low cost and weldable graphite/magnesium metal matrix composites (MMC) through near net shape pressure casting are described. These MMC components uniquely have built-in metallic inserts to provide an innovative approach for joining or connecting other MMC components through conventional joining techniques such as welding, brazing, mechanical fasteners, etc. Moreover, the metallic inserts trapped within the MMC components can be made to transfer the imposed load efficiently to the continuous graphite fiber reinforcement thus producing stronger, stiffer, and more reliable MMC components. The use of low pressure near net shape casting is economical compared to other MMC fabrication processes. These castable and potentially weldable MMC components can provide great payoffs in terms of high strength, high stiffness, low thermal expansion, lightweight, and easily joinable MMC components for several future NASA space structural, industrial, and commercial applications.

  6. Method of thermal strain hysteresis reduction in metal matrix composites

    NASA Technical Reports Server (NTRS)

    Dries, Gregory A. (Inventor); Tompkins, Stephen S. (Inventor)

    1987-01-01

    A method is disclosed for treating graphite reinforced metal matrix composites so as to eliminate thermal strain hysteresis and impart dimensional stability through a large thermal cycle. The method is applied to the composite post fabrication and is effective on metal matrix materials using graphite fibers manufactured by both the hot roll bonding and diffusion bonding techniques. The method consists of first heat treating the material in a solution anneal oven followed by a water quench and then subjecting the material to a cryogenic treatment in a cryogenic oven. This heat treatment and cryogenic stress reflief is effective in imparting a dimensional stability and reduced thermal strain hysteresis in the material over a -250.degree. F. to +250.degree. F. thermal cycle.

  7. Interface Characteristics and the Mechanical Properties of Metal Matrix Composites.

    DTIC Science & Technology

    1987-09-28

    oxide were identified to most probably be y - A120 3 or the MgAI20 4 type spinel. Details are given in Appendix K. Summary -. The research reported ...Zecas aT Austit. INTERFACE CHARACTERISTICS AND THE MECHANICAL PROPERTIES OF METAL MATRIX COMPOSITES UTCMSE-87-3 Office of Naval Research Technical Report ...THIS PAGE (When Date Entered) READ INSTRUCTIONSREPORT DOCUMENTATION PAGE I RE COSPLETIOR~BEFORE MPLETING FORM VI REPORT NUMBER 2. GOVT ACCESSION NO., 3

  8. High temperature metal matrix composites for future aerospace systems

    NASA Technical Reports Server (NTRS)

    Stephens, Joseph R.

    1988-01-01

    Research was conducted on metal matrix composites and intermetallic matrix composites to understand their behavior under anticipated future operating conditions envisioned for aerospace power and propulsion systems of the 21st century. Extremes in environmental conditions, high temperature, long operating lives, and cyclic conditions dictate that the test evaluations not only include laboratory testing, but simulated flight conditions. The various processing techniques employed to fabricate composites are discussed along with the basic research underway to understand the behavior of high temperature composites, and the relationship of this research to future aerospace systems.

  9. High temperature metal matrix composites for future aerospace systems

    NASA Technical Reports Server (NTRS)

    Stephens, Joseph R.

    1987-01-01

    Research was conducted on metal matrix composites and intermetallic matrix composites to understand their behavior under anticipated future operating conditions envisioned for aerospace power and propulsion systems of the 21st century. Extremes in environmental conditions, high temperature, long operating lives, and cyclic conditions dictate that the test evaluations not only include laboratory testing, but simulated flight conditions. The various processing techniques employed to fabricate composites are discussed along with the basic research underway to understand the behavior of high temperature composites, and the relationship of this research to future aerospace systems.

  10. Simulation of Fatigue Behavior of High Temperature Metal Matrix Composites

    NASA Technical Reports Server (NTRS)

    Tong, Mike T.; Singhal, Suren N.; Chamis, Christos C.; Murthy, Pappu L. N.

    1996-01-01

    A generalized relatively new approach is described for the computational simulation of fatigue behavior of high temperature metal matrix composites (HT-MMCs). This theory is embedded in a specialty-purpose computer code. The effectiveness of the computer code to predict the fatigue behavior of HT-MMCs is demonstrated by applying it to a silicon-fiber/titanium-matrix HT-MMC. Comparative results are shown for mechanical fatigue, thermal fatigue, thermomechanical (in-phase and out-of-phase) fatigue, as well as the effects of oxidizing environments on fatigue life. These results show that the new approach reproduces available experimental data remarkably well.

  11. Finite element analysis of metal matrix composite blade

    NASA Astrophysics Data System (ADS)

    Isai Thamizh, R.; Velmurugan, R.; Jayagandhan, R.

    2016-10-01

    In this work, compressor rotor blade of a gas turbine engine has been analyzed for stress, maximum displacement and natural frequency using ANSYS software for determining its failure strength by simulating the actual service conditions. Static stress analysis and modal analysis have been carried out using Ti-6Al-4V alloy, which is currently used in compressor blade. The results are compared with those obtained using Ti matrix composites reinforced with SiC. The advantages of using metal matrix composites in the gas turbine compressor blades are investigated. From the analyses carried out, it seems that composite rotor blades have lesser mass, lesser tip displacement and lower maximum stress values.

  12. Thermomechanical fatigue cracking in fiber reinforced metal-matrix composites

    NASA Astrophysics Data System (ADS)

    Bao, G.; McMeeking, R. M.

    1995-09-01

    A theoretical model is developed for thermomechanical fatigue cracking in fiber reinforced metal-matrix composites. Interfacial debonding is assumed to occur readily, allowing fibers to slide relative to the matrix resisted by a uniform shear stress. The fibers therefore bridge any matrix crack which develops. The crack bridging traction law is obtained, including the effect of thermal expansion mismatch between the fiber and the matrix and a temperature dependence of the frictional shear stress. Any combination of thermal and mechanical cycling is considered as long as the slip zone along the fiber increases in length monotonically during each increment of cycling. However, for clarity, the results are presented in terms of in-phase and out-of-phase cycling of the thermal and mechanical loads at the same frequency. For each case, the stress distributions in the bridging zone as well as the stress intensity factors at the crack tip are computed for relevant regimes of the thermal and mechanical loading conditions. Predictions are made of the matrix fatigue crack growth under combined thermal and mechanical loading conditions. It is found that when the thermal expansion coefficient of the fiber is less than that of the matrix, a significant increase in the crack growth rate results in out-of-phase thermomechanical fatigue. On the other hand, there is decreased tendency for fibers to fail in this case. For in-phase thermomechanical fatigue, the crack growth rate is reduced but the stress in the fiber is larger than that due to mechanical loading alone, resulting in an increased tendency for fiber failure. The implications for life prediction for fiber reinforced metal-matrix composites are discussed.

  13. Metal Matrix Microencapsulated (M3) fuel neutronics performance in PWRs

    SciTech Connect

    Fratoni, Massimiliano; Terrani, Kurt A

    2012-01-01

    Metal Matrix Microencapsulated (M3) fuel consists of TRISO or BISO coated fuel particles directly dispersed in a matrix of zirconium metal to form a solid rod (Fig. 1). In this integral fuel concept the cladding tube and the failure mechanisms associated with it have been eliminated. In this manner pellet-clad-interactions (PCI), thin tube failure due to oxidation and hydriding, and tube pressurization and burst will be absent. M3 fuel, given the high stiffness of the integral rod design, could as well improve grid-to-rod wear behavior. Overall M3 fuel, compared to existing fuel designs, is expected to provide greatly improved operational performance. Multiple barriers to fission product release (ceramic coating layers in the coated fuel particle and te metal matrix) and the high thermal conductivity zirconium alloy metal matrix contribute to the enhancement in fuel behavior. The discontinuous nature of fissile material encapsulated in coated particles provides additional assistance; for instance if the M3 fuel rod is snapped into multiple pieces, only the limited number of fuel particles at the failure cross section are susceptible to release fission products. This is in contrast to the conventional oxide fuel where the presence of a small opening in the cladding provides the pathway for release of the entire inventory of fission products from the fuel rod. While conventional metal fuels (e.g. U-Zr and U-Mo) are typically expected to experience large swelling under irradiation due to the high degree of damage from fission fragments and introduction of fission gas into the lattice, this is not the case for M3 fuels. The fissile portion of the fuel is contained within the coated particle where enough room is available to accommodate fission gases and kernel swelling. The zirconium metal matrix will not be exposed to fission products and its swelling is known to be very limited when exposed solely to neutrons. Under design basis RIA and LOCA, fuel performance will be

  14. Dry sliding wear of heat treated hybrid metal matrix composites

    NASA Astrophysics Data System (ADS)

    Naveed, Mohammed; Khan, A. R. Anwar

    2016-09-01

    In recent years, there has been an ever-increasing demand for enhancing mechanical properties of Aluminum Matrix Composites (AMCs), which are finding wide applications in the field of aerospace, automobile, defence etc,. Among all available aluminium alloys, Al6061 is extensively used owing to its excellent wear resistance and ease of processing. Newer techniques of improving the hardness and wear resistance of Al6061 by dispersing an appropriate mixture of hard ceramic powder and whiskers in the aluminium alloy are gaining popularity. The conventional aluminium based composites possess only one type of reinforcements. Addition of hard reinforcements such as silicon carbide, alumina, titanium carbide, improves hardness, strength and wear resistance of the composites. However, these composites possessing hard reinforcement do posses several problems during their machining operation. AMCs reinforced with particles of Gr have been reported to be possessing better wear characteristics owing to the reduced wear because of formation of a thin layer of Gr particles, which prevents metal to metal contact of the sliding surfaces. Further, heat treatment has a profound influence on mechanical properties of heat treatable aluminium alloys and its composites. For a solutionising temperature of 5500C, solutionising duration of 1hr, ageing temperature of 1750C, quenching media and ageing duration significantly alters mechanical properties of both aluminium alloy and its composites. In the light of the above, the present paper aims at developing aluminium based hybrid metal matrix composites containing both silicon carbide and graphite and characterize their mechanical properties by subjecting it to heat treatment. Results indicate that increase of graphite content increases wear resistance of hybrid composites reinforced with constant SiC reinforcement. Further heat treatment has a profound influence on the wear resistance of the matrix alloy as well as its hybrid composites

  15. Corrosion behavior of a particulate metal-matrix composite

    SciTech Connect

    Bertolini, L.; Brunella, M.F.; Candiani, S.

    1999-04-01

    The corrosion behavior of a particulate-reinforced metal-matrix composite (MMC) with an Al 6061-T6 (UNS A96061, Al-Mg-Si) matrix and 10 vol% alumina (Al{sub 2}O{sub 3}) particles was studied. The material was tested in different extrusion and forging conditions. Potentiodynamic polarization tests were carried out in aerated and deaerated sodium chloride (NaCl) solutions with concentrations from 0.06 N up to saturation to study pitting corrosion initiation. Three-month immersion tests were performed in aerated solutions. Results showed pitting corrosion initiated in aerated solutions, even for the lower chloride concentration. No significant influence of Al{sub 2}O{sub 3} particles on corrosion susceptibility of the matrix was observed. However, corrosion attacks occurred preferentially in the vicinity of the reinforcing particles. Extrusion or forging treatment did not affect corrosion behavior of the composite material significantly.

  16. Corrosion protection of aluminum metal-matrix composites

    SciTech Connect

    Greene, H.J.; Mansfeld, F.

    1997-12-01

    Corrosion protection of aluminum metal-matrix composites (MMC) by anodizing treatments was investigated. Electrochemical behavior of MMC without protection also was investigated. Electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization measurements were used to characterize the properties of protective surface layers. Materials studied were Al 6061/SiC, alloy A356/SiC, Al 2009/SiC, Al 2014/Al{sub 2}O{sub 3} and Al 6061/Al{sub 2}O{sub 3} with various reinforcement concentrations. The MMC had similar corrosion (E{sub corr}) and pitting (E{sub pit}) potentials as the matrix alloy. The cathodic current density for oxygen reduction in 0.5% N sodium chloride increased for Al 6061/SiC MMC with reinforcement concentration, which was attributed to electrochemically active interfaces between the matrix and the reinforcement particles. Anodizing and hot-water sealing were less effective for MMC than for the matrix aluminum alloys. The reinforcement particles produced a more porous structure of the anodized layer for MMC. Improved results were noted for dichromate sealing, where chromium (Cr{sup 6+}) in the pores of the outer oxide acted as an inhibitor. The effectiveness of corrosion protection methods decreased with increasing reinforcement concentration and was a function of the matrix alloy but not of the reinforcement material. The observed reduction in corrosion protection was believed to result from corrosion-susceptible interfaces formed between the reinforcement particles and the matrix.

  17. Diffusion analysis for two-phase metal-matrix composite

    NASA Technical Reports Server (NTRS)

    Tenney, D. R.

    1976-01-01

    Diffusion controlled filament matrix interaction in a metal matrix composite, where the filaments and matrix comprise a two phase binary alloy system, was mathematically modeled. The problem of a diffusion controlled, two phase moving interface by means of a one dimensional, variable grid, finite difference technique was analyzed. Concentration dependent diffusion coefficients and equilibrium solubility limits were used, and the change in filament diameter and compositional changes in the matrix were calculated as a function of exposure time at elevated temperatures. With the tungsten nickel (W-Ni) system as a model composite system, unidirectional composites containing from 0.06 to 0.44 initial filament volume fraction were modeled. Compositional changes in the matrix were calculated by superposition of the contributions from neighboring filaments. Alternate methods for determining compositional changes between first and second nearest neighbor filaments were also considered. The results show the relative importance of filament volume fraction, filament diameter, exposure temperature, and exposure time as they affect the rate and extent of filament matrix interaction.

  18. Pressurized Shell Molds For Metal-Matrix Composites

    NASA Technical Reports Server (NTRS)

    Kashalikar, Uday K.; Lusignea, Richard N.; Cornie, James

    1993-01-01

    Balanced-pressure molds used to make parts in complex shapes from fiber-reinforced metal-matrix composite materials. In single step, molding process makes parts in nearly final shapes; only minor finishing needed. Because molding pressure same on inside and outside, mold does not have to be especially strong and can be made of cheap, nonstructural material like glass or graphite. Fibers do not have to be cut to conform to molds. Method produces parts with high content of continuous fibers. Parts stiff but light in weight, and coefficients of thermal expansion adjusted. Parts resistant to mechanical and thermal fatigue superior to similar parts made by prior fabrication methods.

  19. Thermal Fatigue Limitations of Continuous Fiber Metal Matrix Composites

    NASA Technical Reports Server (NTRS)

    Halford, Gary R.; Arya, Vinod K.

    1997-01-01

    The potential structural benefits of unidirectional, continuous-fiber, metal matrix composites (MMC's) are legendary. When compared to their monolithic matrices, MMC's possess superior properties such as higher stiffness and tensile strength, and lower coefficient of thermal expansion in the direction of the reinforcing fibers. As an added bonus, the MMC density will be lower if the fibers are less dense than the matrix matErial they replace. The potential has been demonstrated unequivocally both analytically and experimentally, especially at ambient temperatures. Successes prompted heavily-funded National efforts within the United States (USAF and NASA) and elsewhere to extend the promise of MMC's into the temperature regime wherein creep, stress relaxation, oxidation, and thermal fatigue damage mechanisms lurk. This is the very regime for which alternative high-temperature materials are becoming mandatory, since further enhancement of state- of-the-art monolithic alloys is rapidly approaching a point of diminishing returns.

  20. Creep behavior of tungsten fiber reinforced niobium metal matrix composites

    NASA Technical Reports Server (NTRS)

    Grobstein, Toni L.

    1992-01-01

    Tungsten fiber reinforced niobium metal matrix composites were evaluated for use in space nuclear power conversion systems. The composite panels were fabricated using the arc-spray monotape technique at the NASA Lewis Research Center. The creep behavior of W/Nb composite material was determined at 1400 and 1500 K in vacuum over a wide range of applied loads. The time to reach 1 percent strain, the time to rupture, and the minimum creep rate were measured. The W/Nb composites exceeded the properties of monolithic niobium alloys significantly even when compared creep strength also was evaluated. Kirkendall void formation was observed at the fiber/matrix interface; the void distribution differed depending the fiber orientation relative to the stress axis. A relationship was found between the fiber orientation and the creep strength.

  1. Creep behavior of tungsten fiber reinforced niobium metal matrix composites

    NASA Technical Reports Server (NTRS)

    Grobstein, T. L.

    1989-01-01

    Tungsten fiber reinforced niobium metal matrix composites were evaluated for use in space nuclear power conversion systems. The composite panels were fabricated using the arc-spray monotape technique at the NASA Lewis Research Center. The creep behavior of W/Nb composite material was determined at 1400 and 1500 K in vacuum over a wide range of applied loads. The time to reach 1 percent strain, the time to rupture, and the minimum creep rate were measured. The W/Nb composites exceeded the properties of monolithic niobium alloys significantly even when compared on a strength to density basis. The effect of fiber orientation on the creep strength also was evaluated. Kirkendall void formation was observed at the fiber/matrix interface; the void distribution differed depending on the fiber orientation relative to the stress axis. A relationship was found between the fiber orientation and the creep strength.

  2. In situ characterization of metal matrix composites processing

    NASA Astrophysics Data System (ADS)

    Munger, Gareth Torrey

    1999-11-01

    The high temperatures and pressures used for the processing of fiber reinforced metal matrix composites (MMC's) can result in the bending and fracture of fibers, and the development of residual stresses in both the fibers and surrounding metal matrix. These phenomena adversely affect the properties of MMC's. Methods for their nondestructive measurement are therefore needed both to better understand the process induced damage mechanisms and to ensure that composites are not placed into service with unacceptable fiber damage and/or residual stresses. A fiber optic luminescence approach based upon the frequency shift of the R lines emission of doped sapphire fibers was used to determine the residual stresses in both Ti/Al2O3 and Ti/SiC composites. To investigate the significance of the creep relaxation effects, residual stresses were measured for sapphire fibers embedded in Ti-6Al-4V plates that had been cooled at different rates. The compressive stresses in the fiber are consistent with the coefficients of thermal expansion (CTE) of sapphire being less than Ti-6Al-4V. A multiple concentric cylinder model was used to predict the residual stress state. The model results confirmed that the creep relaxation was induced responsible for the lower stress in the slowly cooled samples and suggest that cooling rate is important to control during processing. To test the notion of the use of a sapphire fiber as a 'witness to' the stress state in an MMC, a sapphire fiber was inserted into a Ti-6Al-4V coated SIGMA (SiC) fiber bundle prior to its consolidation. A generalized method of cells (GMC) model was used to develop a relationship between the stress state within the sapphire witness fiber and that of the surrounding Ti-6Al-4V matrix and the SIGMA fibers. Fiber fracture during the hot isostatic processing (HIP) consolidation of titanium matrix composite was measured using an in-situ acoustic emission approach. For process cycles in which pressure was applied prior to

  3. Condensation Dynamics on Mimicked Metal Matrix Hydrophobic Nanoparticle-Composites

    NASA Astrophysics Data System (ADS)

    Damle, Viraj; Sun, Xiaoda; Rykaczewski, Konrad

    2014-11-01

    Use of hydrophobic surfaces promotes condensation in the dropwise mode, which is significantly more efficient than the common filmwise mode. However, limited longevity of hydrophobic surface modifiers has prevented their wide spread use in industry. Recently, metal matrix composites (MMCs) having microscale hydrophobic heterogeneities dispersed in hydrophilic metal matrix have been proposed as durable and self-healing alternative to hydrophobic surface coatings interacting with deposited water droplets. While dispersion of hydrophobic microparticles in MMC is likely to lead to surface flooding during condensation, the effect of dispersion of hydrophobic nanoparticles (HNPs) with size comparable to water nuclei critical radii and spacing is not obvious. To this end, we fabricated highly ordered arrays of Teflon nanospheres on silicon substrates that mimic the top surface of the MMCs with dispersed HNPs. We used light and electron microscopy to observe breath figures resulting from condensation on these surfaces at varied degrees of subcooling. Here, we discuss the relation between the droplet size distribution, Teflon nanosphere diameter and spacing, and condensation mode. KR acknowledges startup funding from ASU.

  4. Metal-Matrix Composites Prepared by Paper-Manufacturing Technology

    NASA Astrophysics Data System (ADS)

    Wenzel, Claudia; Aneziris, Christos G.; Pranke, Katja

    2016-01-01

    In this work, metal-matrix composites were prepared via paper-manufacturing technology using metastable austenitic steel powder of type 16-7-3 (Cr-Mn-Ni in wt pct) and magnesia partially stabilized zirconia reinforcing particles. The influence of the process parameters on the paper web formation and the resulting properties of the MMCs were studied and solids retention of >90 wt pct was achieved. During filtration of the aqueous fiber-filler suspension, the steel particles were incorporated in the fiber network, and steel clusters were formed. Calendering had a positive influence on the porosity, bulk density, and tensile strength of the green paper sheets. Within this contribution, the debinding process for the metal-matrix paper sheets was in focus. A debinding rate of 0.5 K/min to 733 K (460 °C) with a dwell time of 90 minutes was sufficient to completely remove cellulose fibers. The sintered composites attained a tensile strength of up to 177 N/mm2 at a total porosity of 66 pct.

  5. Isothermal fatigue mechanisms in Ti-based metal matrix composites

    NASA Technical Reports Server (NTRS)

    Majumdar, Bhaskar S.; Newaz, Golam M.

    1993-01-01

    Stress-controlled isothermal fatigue experiments were performed at room temperature (RT) and 548 C (in argon) on (0)8 SCS6/Ti 15-3 metal matrix composites (MMC's) with 15 and 41 volume percent SCS6 (SiC) fibers. The primary objectives were to evaluate the mechanical responses, and to obtain a clear understanding of the damage mechanisms leading to failure of the MMC's. The mechanical data indicated that strain ranges attained fairly constant values in the stress-controlled experiments at both RT and 538 C, and remained so for more than 85 percent of life. The fatigue data for MMC's with different volume fraction fibers showed that MMC life was controlled by the imposed strain range rather than the stress range. At RT, and at low and intermediate strain ranges, the dominant fatigue mechanism was matrix fatigue, and this was confirmed metallurgically from fractographic evidence as well as from observations of channel type dislocation structures in the matrix of fatigued MMC specimens. Reaction-zone cracks acted as important crack initiating sites at RT, with their role being to facilitate slip band formation and consequent matrix crack initiation through classical fatigue mechanisms. MMC life agreed with matrix life at the lower strain ranges, but was smaller than matrix life at higher strain ranges. Unlike the case of monotonic deformation, debonding damage was another major damage mechanism during fatigue at RT, and it increased for higher strain ranges. At high strain ranges at RT, fractography and metallography showed an absence of matrix cracks, but long lengths of debonds in the outer layers of the SCS6 fibers. Such debonding and consequent rubbing during fatigue is believed to have caused fiber damage and their failure at high strain ranges. Thus, whereas life was matrix dominated at low and intermediate strain ranges, it was fiber dominated at high strain ranges. At 538 C, the mean stain constantly increased (ratchetting) with the number of cycles. At high

  6. Metal matrix coated fiber composites and the methods of manufacturing such composites

    DOEpatents

    Weeks, Jr., Joseph K.; Gensse, Chantal

    1993-01-01

    A fiber coating which allows ceramic or metal fibers to be wetted by molten metals is disclosed. The coating inhibits degradation of the physical properties caused by chemical reaction between the fiber and the coating itself or between the fiber and the metal matrix. The fiber coating preferably includes at least a wetting layer, and in some applications, a wetting layer and a barrier layer between the fiber and the wetting layer. The wetting layer promotes fiber wetting by the metal matrix. The barrier layer inhibits fiber degradation. The fiber coating permits the fibers to be infiltrated with the metal matrix resulting in composites having unique properties not obtainable in pure materials.

  7. Thermal and mechanical behavior of metal matrix and ceramic matrix composites

    NASA Technical Reports Server (NTRS)

    Kennedy, John M. (Editor); Moeller, Helen H. (Editor); Johnson, W. S. (Editor)

    1990-01-01

    The present conference discusses local stresses in metal-matrix composites (MMCs) subjected to thermal and mechanical loads, the computational simulation of high-temperature MMCs' cyclic behavior, an analysis of a ceramic-matrix composite (CMC) flexure specimen, and a plasticity analysis of fibrous composite laminates under thermomechanical loads. Also discussed are a comparison of methods for determining the fiber-matrix interface frictional stresses of CMCs, the monotonic and cyclic behavior of an SiC/calcium aluminosilicate CMC, the mechanical and thermal properties of an SiC particle-reinforced Al alloy MMC, the temperature-dependent tensile and shear response of a graphite-reinforced 6061 Al-alloy MMC, the fiber/matrix interface bonding strength of MMCs, and fatigue crack growth in an Al2O3 short fiber-reinforced Al-2Mg matrix MMC.

  8. Solidification of particle-reinforced metal-matrix composites

    NASA Astrophysics Data System (ADS)

    Hanumanth, G. S.; Irons, G. A.

    1996-08-01

    The solidification behavior of ceramic particle-reinforced metal-matrix composites (MMCs) is different from that of the bare matrix, not only because of the presence of the ceramic particles, but also due to their redistribution in the melt that results in nonhomogeneous thermophysical properties. The MMCs comprised of 10-to 15-μm SiC particles of varying volume fractions, dispersed uniformly in a modified aluminum A356 alloy by the melt stirring technique, were solidified unidirectionally in a thermocouple-instrumented cylindrical steel mold. The cooling rates were continually monitored by measuring temperatures at different depths in the melt, and the solidified MMCs were sectioned into disks and chemically analyzed for SiC volume fraction. The results point out that the cooling rate increased with increasing volume fraction of SiC particles. A small increase in the bulk SiC volume fraction of the cast MMC was observed due to particle settling during solidification. A one-dimensional enthalpy model of MMC solidification was formulated, wherein particle settling occurring in the solidifying matrix was coupled to the enthalpy equation by means of the Richardson-Zaki hindered settling correlation. A comparative study of simulations with experiments suggested that the thermal response of SiC particles used in this study was similar to that of single crystals, and their presence increased the effective thermal conductivity of the composite.

  9. Prediction of thermomechanical fatigue lives in metal matrix composites

    NASA Astrophysics Data System (ADS)

    Sehitoglu, Huseyin; Karayaka, Metin

    1992-07-01

    To identify the role of silicon carbide participate reinforcement on high-temperature thermomechanical fatigue behavior of Al 2xxx-T4, experiments have been conducted under thermomechanical out-of-phase and in-phase loading conditions. A general constitutive representation, based on Eshelby’s inclusion theory, is used for the determination of volumetric average stresses and strains under cyclic loading of the metal matrix composite. This constitutive representation is used with a life prediction model, based on the matrix stress-strain behavior, which predicts contributions of fatigue, creep, and environmental damages to failure under both isothermal and thermomechanical fatigue loading. In isothermal fatigue experiments at 200 °C and 300 °C, pure fatigue damage and creep damage are the dominant damage mechanisms in the short-life regime. In the long-life regime, however, the stress levels are too low to induce considerable creep damage; so, oxidation damage becomes dominant. When fatigue damage is dominant, the model predicts a decrease in life, based on strain range, with increasing volume fraction of reinforcement. Based on stress range, improved fatigue lives are predicted with increasing volume fraction of reinforcement. The reinforced alloy exhibits longer lives when compressive hydrostatic stresses in the matrix at the high-temperature end of the cycle reduce the creep damage.

  10. Physical properties about metal matrix FGM of molybdenum and copper

    SciTech Connect

    Nakano, Kouichi; Nishida, Shinichi

    1995-11-01

    Metal matrix composites (MMC) have been made trials to produce by a lot of fabrication processes such as the powder metallurgical method, the plasma spraying, the diffusion bonding, the physical vapor deposition method, the hot isostatic pressing (HIP) etc. In the most cases of these processes, dissimilar materials are combined or bonded directly. The various physical properties are discontinuous at the bonded interface of the dissimilar materials. In order to overcome the problem, functionally gradient materials (FGM) have been considered recently, and have attracted the authors. Its compositions are prepared so that physical properties continuously vary across the bond interface of the dissimilar metals. In this study, a FGM is produced by a new process based on HIP. Copper and molybdenum, which are distinct in the thermo-physical property to each other, are the constitutents for the FGM. This composition have been confirmed by absorbed electron and characteristics X-ray images of each mixed layer for FGM to be uniform or continuous. The following items have been investigated and compared with the linear law of mixture rule: Vickers hardness, thermal expansion, and thermal conductivity at a one-dimensional non-steady state. Those physical properties have been identified to depend on the mixing ratios of copper and molybdenum. Pretty good agreements have been obtained between the experimental data and the calculated values according to the linear law of mixture rule.

  11. Real-Time Investigation of Solidification of Metal Matrix Composites

    NASA Technical Reports Server (NTRS)

    Kaukler, William; Sen, Subhayu

    1999-01-01

    Casting of metal matrix composites can develop imperfections either as non- uniform distributions of the reinforcement phases or as outright defects such as porosity. The solidification process itself initiates these problems. To identify or rectify the problems, one must be able to detect and to study how they form. Until, recently this was only possible by experiments that employed transparent metal model organic materials with glass beads to simulate the reinforcing phases. Recent results obtained from a Space Shuttle experiment (using transparent materials) will be used to illustrate the fundamental physics that dictates the final distribution of agglomerates in a casting. We have further extended this real time investigation to aluminum alloys using X-ray microscopy. A variety of interface-particle interactions will be discussed and how they alter the final properties of the composite. A demonstration of how a solid-liquid interface is distorted by nearby voids or particles, particle pushing or engulfment by the interface, formations of wormholes, Aggregation of particles, and particle-induced segregation of alloying elements will be presented.

  12. Development of Metal Matrix Composites for NASA's Advanced Propulsion Systems

    NASA Technical Reports Server (NTRS)

    Lee, J.; Elam, S.

    2001-01-01

    The state-of-the-art development of several Metal Matrix Composites (MMC) for NASA's advanced propulsion systems will be presented. The goal is to provide an overview of NASA-Marshall Space Flight Center's on-going activities in MMC components for advanced liquid rocket engines such as the X-33 vehicle's Aerospike engine and X-34's Fastrac engine. The focus will be on lightweight, low cost, and environmental compatibility with oxygen and hydrogen of key MMC materials, within each of NASA's new propulsion application, that will provide a high payoff for NASA's Reusable Launch Vehicles and space access vehicles. In order to fabricate structures from MMC, effective joining methods must be developed to join MMC to the same or to different monolithic alloys. Therefore, a qualitative assessment of MMC's welding and joining techniques will be outlined.

  13. Development of Metal Matrix Composites for NASA'S Advanced Propulsion Systems

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2000-01-01

    The state-of-the-art development of several aluminum and copper based Metal Matrix Composites (MMC) for NASA's advanced propulsion systems will be presented. The presentation's goal is to provide an overview of NASA-Marshall Space Flight Center's planned and on-going activities in MMC for advanced liquid rocket engines such as the X-33 vehicle's Aerospike and X-34 Fastrac engine. The focus will be on lightweight and environmental compatibility with oxygen and hydrogen of key MMC materials, within each NASA's new propulsion application, that will provide a high payoff for NASA's reusable launch vehicle systems and space access vehicles. Advanced MMC processing techniques such as plasma spray, centrifugal casting, pressure infiltration casting will be discussed. Development of a novel 3D printing method for low cost production of composite preform, and functional gradient MMC to enhanced rocket engine's dimensional stability will be presented.

  14. Fiber shape effects on metal matrix composite behavior

    NASA Technical Reports Server (NTRS)

    Brown, H. C.; Lee, H.-J.; Chamis, C. C.

    1992-01-01

    The effects of different fiber shapes on the behavior of a SiC/Ti-15 metal matrix composite is computationally simulated. A three-dimensional finite element model consisting of a group of nine unidirectional fibers is used in the analysis. The model is employed to represent five different fiber shapes: a circle, an ellipse, a kidney, and two different cross shapes. The distribution of microstresses and the composite material properties, such as moduli, coefficients of thermal expansion, and Poisson's ratios, are obtained from the finite element analysis for the various fiber shapes. Comparisons of these results are used to determine the sensitivity of the composite behavior to the different fiber shapes and assess their potential benefits. No clear benefits result from different fiber shapes though there are some increases/decreases in isolated properties.

  15. Thermal expansion behavior of LDEF metal matrix composites

    NASA Technical Reports Server (NTRS)

    Le, Tuyen D.; Steckel, Gary L.

    1993-01-01

    The thermal expansion behavior of Long Duration Exposure Facility (LDEF) metal matrix composite materials was studied by (1) analyzing the flight data that was recorded on orbit to determine the effects of orbital time and heating/cooling rates on the performance of the composite materials, and (2) characterizing and comparing the thermal expansion behavior of post-flight LDEF and lab-control samples. The flight data revealed that structures in space are subjected to nonuniform temperature distributions, and thermal conductivity of a material is an important factor in establishing a uniform temperature distribution and avoiding thermal distortion. The flight and laboratory data showed that both Gr/Al and Gr/Mg composites were stabilized after prolonged thermal cycling on orbit. However, Gr/Al composites showed more stable thermal expansion behavior than Gr/Mg composites and offer advantages for space structures particularly where very tight thermal stability requirements in addition to high material performance must be met.

  16. Leveraging metal matrix composites to reduce costs in space mechanisms

    NASA Technical Reports Server (NTRS)

    Nye, Ted; Claridge, Rex; Walker, Jim

    1994-01-01

    Advanced metal matrix composites may be one of the most promising technologies for reducing cost in structural components without compromise to strength or stiffness. A microlight 12.50 N (2.81 lb), two-axis, solar array drive assembly (SADA) was made for the Advanced Materials Applications to Space Structures (AMASS) Program flight experiment. The SADA had both its inner and outer axis housings fabricated from silicon carbide particulate reinforced alumimun. Two versions of the housings were made. The first was machined from a solid billet of material. The second was plaster cast to a near net shape that required minimal finish machining. Both manufacturing methods were compared upon completion. Results showed a cost savings with the cast housing was possible for quantities greater than one and probable for quantities greater than two. For quantities approaching ten, casting resulted in a reduction factor of almost three in the cost per part.

  17. The mechanical behavior of a hybrid metal matrix composite

    NASA Astrophysics Data System (ADS)

    Zok, F.; Jansson, S.; Evans, A. G.; Nardone, V.

    1991-09-01

    The mechanical behavior of a unidirectionally reinforced hybrid metal matrix composite in two different states has been studied: one with a “weakly bonded” interface and the other with a “strong” interface. Similarities and contrasts in mechanical behavior have been related to the properties of the interface. The longitudinal tensile strength and the crack growth initiation resistance are found to be insensitive to the condition of the interface. However, the material with the “weak” interface exhibits extensive debonding, resulting in a steeply increasing resistance curve and a large work of rupture. Furthermore, the weak interface reduces the transverse and torsional strength of the composite. This study illustrates how the tailoring of interfacial properties can improve the mechanical performance of composites for certain structural applications.

  18. Screening of metal matrix composites using ultrasonic C-scans

    SciTech Connect

    Johnson, W.S.

    1989-01-01

    Ultrasonic C-scans can be used to find some types of defects in continuous fiber-reinforced metal matrix composites such as boron/aluminum composites. These defects are related to the fatigue behavior and fracture location of each inspected specimen. The C-scan technique determined the relative amount of defects in boron/aluminum composites. The defects were primarily identified as gaps in the fiber spacing. Those specimens with higher defect densities had shorter fatigue lives, lower fatigue endurance limits, and greater reductions in the elastic unloading modulus (that is, stiffness) because of fatigue cycling. This type of data could be used to set accept/reject levels for a composite panel based on C-scan indications. 8 refs.

  19. USE OF COMBUSTION SYNTHESIS IN PREPARING CERAMIC-MATRIX AND METAL-MATRIX COMPOSITE POWDERS

    SciTech Connect

    Weil, K. Scott; Hardy, John S.

    2005-03-01

    A standard combustion-based approach typically used to synthesize nanosize oxide powders has been modified to prepare composite oxide-metal powders for subsequent densification via sintering or hot-pressing into ceramic- or metal-matrix composites. Copper and cerium nitrate salts were dissolved in the appropriate ratio in water and combined with glycine, then heated to cause autoignition. The ratio of glycine-to-total nitrate concentration was found to have the largest effect on the composition, agglomerate size, crystallite size, and dispersivity of phases in the powder product. After consolidation and sintering under reducing conditions, the resulting composite compact consists of a well-dispersed mixture of sub-micron size reinforcement particles in a fine-grained matrix.

  20. Centrifugal casting of metal matrix composites. Ph.D. Thesis

    SciTech Connect

    Berger, R.E.

    1994-01-01

    Metal matrix composites (MMCs) have excellent properties and low material costs, but high manufacturing costs. The primary difficulty in manufacturing MMCs is in forming a tight matrix/reinforcement bond. This dissertation investigates improving the matrix/reinforcement bond through the use of high centrifugal forces. High centrifugal forces promote fiber infiltration (or particle submergence), remove gas voids, and resist particle pushing by the solidification front. Several aluminum matrix MMC samples are formed at up to 2,660 g`s. The project involves: (1) design and construction of a rotating crucible capable of a 690 C, 2,600 g-force environment; (2) a finite differences heat transfer model using an unique technique (spreadsheet iteration) which has application to engineering teaching and simple modeling problems; (3) a bubble buoyancy/surface adhesion analysis to predict maximum surface voids or bubble cling in cast materials; (4) a fluid surface tension effects analysis evaluating particle submergence into a melt, and melt infiltration into a porous media such as a fiber form; (5) creation of samples and direct visual measurement of void sizes in agreement with bubble buoyancy/surface adhesion theory; (6) performance of tests and direct evidence supporting the developed particle submergence/porous media infiltration theories; and (7) creation of samples and direct measurement of material strength under subjection to bending stress. The final conclusion is that use of high centrifugal forces in MMC manufacturing has potential, however it is only useful for large diameter fibers or particles (on the order of 200 micron) and relatively high g-forces (on the order of 2,500 g`s).

  1. Development of a Precipitation-Strengthened Matrix for Non-quenchable Aluminum Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Vo, Nhon Q.; Sorensen, Jim; Klier, Eric M.; Sanaty-Zadeh, Amirreza; Bayansan, Davaadorj; Seidman, David N.; Dunand, David C.

    2016-07-01

    Recent developments in metal matrix composite-encapsulated ceramic armor show promise in lightweight armor technology. The system contains ceramic tiles, such as alumina, sandwiched between unreinforced aluminum or aluminum metal matrix composite (Al-MMC), which has a better toughness compared to the ceramic tiles. The sandwich structures should not be quenched during the fabrication, as the large mismatch in the coefficients of thermal expansion between the ceramic tiles and the unreinforced aluminum or Al-MMC creates internal stresses high enough to fracture the ceramic tiles. However, slow cooling of most commercial alloys creates large precipitates making solute unavailable for the formation of fine precipitates during aging. Here, we develop a non-quenched, high-strength metal matrix utilizing dilute Al-Sc-Zr alloys. We demonstrate that the dilute Al-0.09 Sc-0.045 Zr at.% alloy and the same alloy containing 0-4 vol.% alumina short fibers do not result in precipitation upon slow cooling from a high temperature, and can thereafter be aged to increase their strength. They exhibit a moderate strength, but improved ductility and toughness as compared to common armor aluminum alloys, such as AA5083-H131, making them attractive as armor materials and hybrid armor systems.

  2. High power X-ray welding of metal-matrix composites

    SciTech Connect

    Rosenberg, Richard A.; Goeppner, George A.; Noonan, John R.; Farrell, William J.; Ma, Qing

    1997-12-01

    A method for joining metal-matrix composites (MMCs) by using high power x-rays as a volumetric heat source is provided. The method involves directing an x-ray to the weld line between two adjacent MMCs materials to create an irradiated region or melt zone. The x-rays have a power density greater than about 10{sup 4} watts/cm{sup 2} and provide the volumetric heat required to join the MMC materials. Importantly, the reinforcing material of the metal-matrix composites remains uniformly distributed in the melt zone, and the strength of the MMCs are not diminished. In an alternate embodiment, high power x-rays are used to provide the volumetric heat required to weld metal elements, including metal elements comprised of metal alloys. In an alternate embodiment, high power x-rays are used to provide the volumetric heat required to weld metal elements, including metal elements comprised of metal alloys.

  3. High power x-ray welding of metal-matrix composites

    DOEpatents

    Rosenberg, Richard A.; Goeppner, George A.; Noonan, John R.; Farrell, William J.; Ma, Qing

    1999-01-01

    A method for joining metal-matrix composites (MMCs) by using high power x-rays as a volumetric heat source is provided. The method involves directing an x-ray to the weld line between two adjacent MMCs materials to create an irradiated region or melt zone. The x-rays have a power density greater than about 10.sup.4 watts/cm.sup.2 and provide the volumetric heat required to join the MMC materials. Importantly, the reinforcing material of the metal-matrix composites remains uniformly distributed in the melt zone, and the strength of the MMCs are not diminished. In an alternate embodiment, high power x-rays are used to provide the volumetric heat required to weld metal elements, including metal elements comprised of metal alloys. In an alternate embodiment, high power x-rays are used to provide the volumetric heat required to weld metal elements, including metal elements comprised of metal alloys.

  4. Modeling of cumulative tool wear in machining metal matrix composites

    SciTech Connect

    Hung, N.P.; Tan, V.K.; Oon, B.E.

    1995-12-31

    Metal matrix composites (MMCs) are notoriously known for their low machinability because of the abrasive and brittle reinforcement. Although a near-net-shape product could be produced, finish machining is still required for the final shape and dimension. The classical Taylor`s tool life equation that relates tool life and cutting conditions has been traditionally used to study machinability. The turning operation is commonly used to investigate the machinability of a material; tedious and costly milling experiments have to be performed separately; while a facing test is not applicable for the Taylor`s model since the facing speed varies as the tool moves radially. Collecting intensive machining data for MMCs is often difficult because of the constraints on size, cost of the material, and the availability of sophisticated machine tools. A more flexible model and machinability testing technique are, therefore, sought. This study presents and verifies new models for turning, facing, and milling operations. Different cutting conditions were utilized to assess the machinability of MMCs reinforced with silicon carbide or alumina particles. Experimental data show that tool wear does not depend on the order of different cutting speeds since abrasion is the main wear mechanism. Correlation between data for turning, milling, and facing is presented. It is more economical to rank machinability using data for facing and then to convert the data for turning and milling, if required. Subsurface damages such as work-hardened and cracked matrix alloy, and fractured and delaminated particles are discussed.

  5. Metal Preferences and Metallation*

    PubMed Central

    Foster, Andrew W.; Osman, Deenah; Robinson, Nigel J.

    2014-01-01

    The metal binding preferences of most metalloproteins do not match their metal requirements. Thus, metallation of an estimated 30% of metalloenzymes is aided by metal delivery systems, with ∼25% acquiring preassembled metal cofactors. The remaining ∼70% are presumed to compete for metals from buffered metal pools. Metallation is further aided by maintaining the relative concentrations of these pools as an inverse function of the stabilities of the respective metal complexes. For example, magnesium enzymes always prefer to bind zinc, and these metals dominate the metalloenzymes without metal delivery systems. Therefore, the buffered concentration of zinc is held at least a million-fold below magnesium inside most cells. PMID:25160626

  6. Silicone metalization

    SciTech Connect

    Maghribi, Mariam N.; Krulevitch, Peter; Hamilton, Julie

    2008-12-09

    A system for providing metal features on silicone comprising providing a silicone layer on a matrix and providing a metal layer on the silicone layer. An electronic apparatus can be produced by the system. The electronic apparatus comprises a silicone body and metal features on the silicone body that provide an electronic device.

  7. Silicone metalization

    SciTech Connect

    Maghribi, Mariam N.; Krulevitch, Peter; Hamilton, Julie

    2006-12-05

    A system for providing metal features on silicone comprising providing a silicone layer on a matrix and providing a metal layer on the silicone layer. An electronic apparatus can be produced by the system. The electronic apparatus comprises a silicone body and metal features on the silicone body that provide an electronic device.

  8. Elasto-plastic analysis of interface layers for fiber reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Doghri, I.; Leckie, F. A.

    1991-01-01

    The mismatch in coefficients of thermal expansion (CTE) of fiber and matrix in metal matrix composites reinforced with ceramic fibers induces high thermal stresses in the matrix. Elasto-plastic analyses - with different degrees of simplification and modelization - show that an interface layer with a sufficiently high CTE can reduce the tensile hoop stress in the matrix substantially.

  9. Ultrafine-grained Aluminm and Boron Carbide Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Vogt, Rustin

    Cryomilling is a processing technique used to generate homogenously distributed boron carbide (B4C) particulate reinforcement within an ultrafine-grained aluminum matrix. The motivation behind characterizing a composite consisting of cryomilled aluminum B4C metal matrix composite is to design and develop a high-strength, lightweight aluminum composite for structural and high strain rate applications. Cryomilled Al 5083 and B4C powders were synthesized into bulk composite by various thermomechanical processing methods to form plate and extruded geometries. The effects of processing method on microstructure and mechanical behavior for the final consolidated composite were investigated. Cryomilling for extended periods of time in liquid nitrogen has shown to increase strength and thermal stability. The effects associated with cryomilling with stearic acid additions (as a process-control agent) on the degassing behavior of Al powders is investigated and results show that the liberation of compounds associated with stearic acid were suppressed in cryomilled Al powders. The effect of thermal expansion mismatch strain on strengthening due to geometrically necessary dislocations resulting from quenching is investigated and found not to occur in bulk cryomilled Al 5083 and B 4C composites. Previous cryomilled Al 5083 and B4C composites have exhibited ultrahigh strength associated with considerable strain-to-failure (>14 pct.) at high strain rates (>103/s) during mechanical testing, but only limited strain-to-failure (˜0.75 pct.) at quasi-static strain rates (10-3/s). The increased strain to failure at high strain rates is attributed to micro-flaw developments, including kinking, extensive axial splitting, and grain growth were observed after high strain rate deformation, and the significance of these mechanisms is considered.

  10. Material and structural studies of metal and polymer matrix composites

    NASA Technical Reports Server (NTRS)

    Signorelli, R. A.; Serafini, T. T.; Johns, R. H.

    1973-01-01

    Fiber-reinforced composites and design analysis methods for these materials are being developed because of the vast potential of composites for decreasing weight and/or increasing use temperature capability in aerospace systems. These composites have potential for use in airbreathing engine components as well as aeronautical and space vehicle structures. Refractory wire-superalloy composites for use up to 2200 F or more and metal-matrix composites for lower temperature applications such as aerospace structures and turbojet fan and compressor blades are under investigation and are discussed. The development of a number of resin systems, including the polyimides and polyphenylquinoxalines, is described and their potential for use at temperatures approaching 315 C (600 F) is indicated. Various molecular modifications that improve processability and/or increase thermal and oxidative resistance of the resins are also described. Structural analysis methods are discussed for determining the stresses and deformations in complex composite systems. Consideration is also given to residual stresses resulting from the curing process and to the foreign object damage problem in fan blade applications.

  11. Fracture toughness of SiC/Al metal matrix composite

    NASA Technical Reports Server (NTRS)

    Flom, Yury; Parker, B. H.; Chu, H. P.

    1989-01-01

    An experimental study was conducted to evaluate fracture toughness of SiC/Al metal matrix composite (MMC). The material was a 12.7 mm thick extrusion of 6061-T6 aluminum alloy with 40 v/o SiC particulates. Specimen configuration and test procedure conformed to ASTM E399 Standard for compact specimens. It was found that special procedures were necessary to obtain fatigue cracks of controlled lengths in the preparation of precracked specimens for the MMC material. Fatigue loading with both minimum and maximum loads in compression was used to start the precrack. The initial precracking would stop by self-arrest. Afterwards, the precrack could be safely extended to the desired length by additional cyclic tensile loading. Test results met practically all the E399 criteria for the calculation of plane strain fracture toughness of the material. A valid K sub IC value of the SiC/Al composite was established as K sub IC = 8.9 MPa square root of m. The threshold stress intensity under which crack would cease to grow in the material was estimated as delta K sub th = 2MPa square root of m for R = 0.09 using the fatigue precracking data. Fractographic examinations show that failure occurred by the micromechanism involved with plastic deformation although the specimens broke by brittle fracture. The effect of precracking by cyclic loading in compression on fracture toughness is included in the discussion.

  12. Fracture toughness of SiC/Al metal matrix composite

    SciTech Connect

    Flom, Y.; Parker, B.H.; Chu, H.P.

    1989-08-01

    An experimental study was conducted to evaluate fracture toughness of SiC/Al metal matrix composite (MMC). The material was a 12.7 mm thick extrusion of 6061-T6 aluminum alloy with 40 v/o SiC particulates. Specimen configuration and test procedure conformed to ASTM E399 Standard for compact specimens. It was found that special procedures were necessary to obtain fatigue cracks of controlled lengths in the preparation of precracked specimens for the MMC material. Fatigue loading with both minimum and maximum loads in compression was used to start the precrack. The initial precracking would stop by self-arrest. Afterwards, the precrack could be safely extended to the desired length by additional cyclic tensile loading. Test results met practically all the E399 criteria for the calculation of plane strain fracture toughness of the material. A valid K{sub IC} value of the SiC/Al composite was established as K{sub IC} = 8.9 MPa square root of m. The threshold stress intensity under which crack would cease to grow in the material was estimated as delta K sub th = 2MPa square root of m for R = 0.09 using the fatigue precracking data. Fractographic examinations show that failure occurred by the micromechanism involved with plastic deformation although the specimens broke by brittle fracture. The effect of precracking by cyclic loading in compression on fracture toughness is included in the discussion.

  13. The t-matrix resistivity of liquid rare earth metals using pseudopotential

    SciTech Connect

    Bhatia, Kamaldeep G.; Bhatt, N. K.; Vyas, P. R.; Gohel, V. B.

    2015-06-24

    Present theoretical study of liquid metal resistivity of some trivalent (La,Ce,Gd) and divalent (Eu,Yb) rare earth metals using pseudopotential has been carried out employing Ziman’s weak scattering and transition matrix (t-matrix) approaches. Our computed results of liquid metal resistivity using t-matrix approach are better than resistivity computed using Ziman’s approach and are also in excellent agreement with experimental results and other theoretical findings. The present study confirms that for f-shell metals pseudopotential must be determined uniquely and t-matrix approach is more physical in comparison with Ziman’s nearly free electron approach. The present pseudopotential accounts s-p-d hybridization properly. Such success encourages us to study remaining liquid state properties of these metals.

  14. Fibre-matrix bond strength studies of glass, ceramic, and metal matrix composites

    NASA Technical Reports Server (NTRS)

    Grande, D. H.; Mandell, J. F.; Hong, K. C. C.

    1988-01-01

    An indentation test technique for compressively loading the ends of individual fibers to produce debonding has been applied to metal, glass, and glass-ceramic matrix composites; bond strength values at debond initiation are calculated using a finite-element model. Results are correlated with composite longitudinal and interlaminar shear behavior for carbon and Nicalon fiber-reinforced glasses and glass-ceramics including the effects of matrix modifications, processing conditions, and high-temperature oxidation embrittlement. The data indicate that significant bonding to improve off-axis and shear properties can be tolerated before the longitudinal behavior becomes brittle. Residual stress and other mechanical bonding effects are important, but improved analyses and multiaxial interfacial failure criteria are needed to adequately interpret bond strength data in terms of composite performance.

  15. Micromechanism Based Modeling of Structural Life in Metal Matrix Composites

    DTIC Science & Technology

    2007-11-02

    6. AUTHOR(S) David H. Allen and Dimitris C. Lagoudas 5 . FUNDING NUMBERS F49620-94-1-0341 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES...MONITORING AGENCY NAME(S) AND ADDRESS(ES) AFOSR/NA 110 Duncan Avenue, Rm B115 Boiling AFB, DC 20332- 8050 11. SUPPLEMENTARY NOTES 12a. DISTRIBUTION...behavior; 4) modeling the effects of oxidation on the crack growth resistance of metals; and 5 ) the modeling of oxidation fronts in metals. In summary

  16. Machinability of titanium metal matrix composites (Ti-MMCs)

    NASA Astrophysics Data System (ADS)

    Aramesh, Maryam

    Titanium metal matrix composites (Ti-MMCs), as a new generation of materials, have various potential applications in aerospace and automotive industries. The presence of ceramic particles enhances the physical and mechanical properties of the alloy matrix. However, the hard and abrasive nature of these particles causes various issues in the field of their machinability. Severe tool wear and short tool life are the most important drawbacks of machining this class of materials. There is very limited work in the literature regarding the machinability of this class of materials especially in the area of tool life estimation and tool wear. By far, polycrystalline diamond (PCD) tools appear to be the best choice for machining MMCs from researchers' point of view. However, due to their high cost, economical alternatives are sought. Cubic boron nitride (CBN) inserts, as the second hardest available tools, show superior characteristics such as great wear resistance, high hardness at elevated temperatures, a low coefficient of friction and a high melting point. Yet, so far CBN tools have not been studied during machining of Ti-MMCs. In this study, a comprehensive study has been performed to explore the tool wear mechanisms of CBN inserts during turning of Ti-MMCs. The unique morphology of the worn faces of the tools was investigated for the first time, which led to new insights in the identification of chemical wear mechanisms during machining of Ti-MMCs. Utilizing the full tool life capacity of cutting tools is also very crucial, due to the considerable costs associated with suboptimal replacement of tools. This strongly motivates development of a reliable model for tool life estimation under any cutting conditions. In this study, a novel model based on the survival analysis methodology is developed to estimate the progressive states of tool wear under any cutting conditions during machining of Ti-MMCs. This statistical model takes into account the machining time in

  17. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites.

    PubMed

    Wang, Z; Georgarakis, K; Nakayama, K S; Li, Y; Tsarkov, A A; Xie, G; Dudina, D; Louzguine-Luzgin, D V; Yavari, A R

    2016-04-12

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses.

  18. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites

    NASA Astrophysics Data System (ADS)

    Wang, Z.; Georgarakis, K.; Nakayama, K. S.; Li, Y.; Tsarkov, A. A.; Xie, G.; Dudina, D.; Louzguine-Luzgin, D. V.; Yavari, A. R.

    2016-04-01

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses.

  19. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites

    PubMed Central

    Wang, Z.; Georgarakis, K.; Nakayama, K. S.; Li, Y.; Tsarkov, A. A.; Xie, G.; Dudina, D.; Louzguine-Luzgin, D. V.; Yavari, A. R.

    2016-01-01

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses. PMID:27067824

  20. Metal matrix coated fiber composites and the methods of manufacturing such composites

    DOEpatents

    Weeks, J.K. Jr.; Gensse, C.

    1993-09-14

    A fiber coating which allows ceramic or metal fibers to be wetted by molten metals is disclosed. The coating inhibits degradation of the physical properties caused by chemical reaction between the fiber and the coating itself or between the fiber and the metal matrix. The fiber coating preferably includes at least a wetting layer, and in some applications, a wetting layer and a barrier layer between the fiber and the wetting layer. The wetting layer promotes fiber wetting by the metal matrix. The barrier layer inhibits fiber degradation. The fiber coating permits the fibers to be infiltrated with the metal matrix resulting in composites having unique properties not obtainable in pure materials. 8 figures.

  1. Development and fabrication of high strength alloy fibers for use in metal-metal matrix composites

    NASA Technical Reports Server (NTRS)

    King, G. W.; Petrasek, D. W.

    1979-01-01

    Metal fiber reinforced superalloys are being considered for construction of critical components in turbine engines that operate at high temperature. The problems involved in fabricating refractory metal alloys into wire form in such a manner as to maximize their strength properties without developing excessive structural defects are described. The fundamental principles underlying the development of such alloy fibers are also briefly discussed. The progress made to date in developing tungsten, tantalum and columbium base alloys for fiber reinforcement is reported and future prospects for alloy fiber development considered.

  2. A New Type of Carbon Nanostructure Formed Within a Metal-Matrix

    DTIC Science & Technology

    2012-06-01

    during a reaction process in molten aluminum, copper, silver, and other metals. These materials developed by Third Millennium Metals, LLC are called...resolidification. The carbon incorporates into the metal matrix and has an effect on several of the properties of the material . We have performed a detailed...investigation of the structure and composition of several covetics using a variety of microscopy and spectroscopy techniques and found that the

  3. Metal Matrix Composites: Fatigue and Fracture Testing. (Latest citations from the Aerospace Database)

    NASA Technical Reports Server (NTRS)

    1996-01-01

    The bibliography contains citations concerning techniques and results of testing metal matrix composites for fatigue and fracture. Methods include non-destructive testing techniques, and static and cyclic techniques for assessing compression, tensile, bending, and impact characteristics.

  4. High-Temperature Metal Matrix Composites. Volume 2

    DTIC Science & Technology

    1988-10-30

    Shechtman and R . E. Schafrik: MetalL Trans., 1975, vol. 6A, 1991-1996. 2. H. Lipsitt: High-Temperature Ordered Intermetallic Alloys, C. C. Koch, C. T ...it *,P 1tv -0 + a ’ fAXAA Ik 44 OP 1 xis 4.0 4 AT A, v T I 4W w 𔃾 . it-ilk 14 4jI+*A ;lb Awwp 0 jo v Alkfp_#_# Sr.^ p a 41p4o 7. all# r 4p. if. Y’L ’w...79. 19. R . 0. Ritchie, W. Yu and R . J. Bucci, Eng. Fract. Mech., 1988, in press. 20. T . Christman and S. Suresh, Mater. Sci. Eng. A, 1988, in press

  5. Durability of Continuous Fiber Reinforced Metal Matrix Composites

    DTIC Science & Technology

    1987-10-01

    Wright-Patterson Air Force Base, Ohio, under contract F33615-83-C-3219, Project 2401, Work Unit 24010167, "Durability of Continuous Fiber Metal...determine the range of fatigue failure modes found by previous investigators. Testing performed under MCAIR IRAD had previously shown that failure modes... under tension loading. The fatigue sensitivity is the ratio of net stress in a notched specimen to that in an unnotched specimen at a given life

  6. Calculation of radiative corrections to E1 matrix elements in the neutral alkali metals

    SciTech Connect

    Sapirstein, J.; Cheng, K.T.

    2005-02-01

    Radiative corrections to E1 matrix elements for ns-np transitions in the alkali-metal atoms lithium through francium are evaluated. They are found to be small for the lighter alkali metals but significantly larger for the heavier alkali metals, and in the case of cesium much larger than the experimental accuracy. The relation of the matrix element calculation to a recent decay rate calculation for hydrogenic ions is discussed, and application of the method to parity nonconservation in cesium is described.

  7. The synthesis, compressive properties, and applications of metal matrix syntactic foams

    NASA Astrophysics Data System (ADS)

    Rohatgi, Pradeep K.; Gupta, Nikhil; Schultz, Benjamin F.; Luong, Dung D.

    2011-02-01

    Metal matrix syntactic foams are composites that incorporate hollow particles in a matrix, where enclosing porosity inside the thin shell of the particle leads to low density without large decreases in mechanical properties. Studies on Al, Mg, Pb, and Zn alloy matrix syntactic foams are available in the published literature. A large stress plateau region appears in the compressive stress-strain graphs of metal matrix syntactic foams. The height and length of stress plateau can be tailored by means of particle wall thickness, volume fraction, and size, and the total compressive energy absorption can be controlled. Metal matrix syntactic foams seem promising in various energy absorbing applications including automobile parts since their energy absorption capability per unit weight is better than other foams and lightweight materials.

  8. Processing and property evaluation of metal matrix superconducting materials

    NASA Technical Reports Server (NTRS)

    Rao, Appajosula S.

    1995-01-01

    Metal - superconductor (YBCO) systems have been prepared and characterized by resistivity, ac susceptibility and dc SQUID magnetic moment measurements. The silver composites showed superconducting transition for all the composites processed and the superconducting transition temperature tends to depend upon the concentration of the silver in the composite. Aluminum composites showed an unusual resistivity results with two transitions around 90 K and 120 K. The superconducting property of silver composites can be explained qualitatively in terms of the proximity theory that has been suggested for the low temperature superconductors.

  9. Infiltration Kinetics and Interfacial Bond Strength of Metal Matrix Composites

    DTIC Science & Technology

    1992-07-01

    aniediby Engineering, Colorado School of Mines, Golden, CO 80401. of contact, 1 1 this process may also be accompanied by Manuscript submitted October 31...indice, la, for the 4- tendency of liquid metal to form a mutual plane interface with the idealized porous substrate: 1, = ’rr 2 y(I/O - l) ( cos 6 + 1)1...circular cross section, PURE U-- rr~p d (hc- = 2rryl cos 0 - vroghc - 8rih c 30o- dt d ___________________ (1 ) - i (dhc)2 [21. I I i " -t -4 (r~ -dt

  10. Thermophysical and Electrical Properties of Metal Matrix Composites

    DTIC Science & Technology

    1979-12-01

    de if necessary and identify by block number) Aluminum matrix composiles, aluminum alloy matrix composites, copper matrix composites, electrical...the various com- posites of aluminum and aluminum alloy mar-tices, copper matrix, lead matrix, magnesium matrix, nickel and nickel alloy matrices...titanium and titanium alloy matrices, tungsten matrix, and zinc matrix. Most of the data are for aluminum DD j JAN 73 1473 EDITION OF I NOV6 S IS

  11. Functional Metal Matrix Composites: Self-lubricating, Self-healing, and Nanocomposites-An Outlook

    NASA Astrophysics Data System (ADS)

    Dorri Moghadam, Afsaneh; Schultz, Benjamin F.; Ferguson, J. B.; Omrani, Emad; Rohatgi, Pradeep K.; Gupta, Nikhil

    2014-06-01

    Many different types of advanced metal matrix composites are now available, some of which possess functional properties. Recent work on particle-reinforced, self-lubricating and self-healing metals and metal matrix nanocomposites (MMNCs) synthesized by solidification synthesis is reviewed. Particle-based MMNCs have been developed by several modern processing tools based on either solid- or liquid-phase synthesis techniques that are claimed to exhibit exciting mechanical properties including improvements of modulus, yield strength, and ultimate tensile strength. This article presents a brief and objective review of the work done over the last decade to identify the challenges and future opportunities in the area of functional nanocomposites. Increasing interest in lightweight materials has resulted in studies on hollow particle-filled metal matrix syntactic foams. Syntactic foams seem especially suitable for development with functional properties such as self-healing and self-lubrication. The metal matrix micro and nanocomposites, and syntactic foams having combinations of ultrahigh strength and wear resistance, self-lubricating, and/or self-healing properties can lead to increased energy efficiency, reliability, comfort of operation, reparability, and safety of vehicles. The focus of the present review is aluminum and magnesium matrix functional materials.

  12. Thermal-mechanical fatigue test apparatus for metal matrix composites and joint attachments

    NASA Technical Reports Server (NTRS)

    Westfall, Leonard J.; Petrasek, Donald W.

    1988-01-01

    Two thermal-mechanical fatigue (TMF) test facilities were designed and developed, one to test tungsten fiber reinforced metal matrix composite specimens at temperature up to 1430C (2600F) and another to test composite/metal attachment bond joints at temperatures up to 760F (1400F). The TMF facility designed for testing tungsten fiber reinforced metal matrix composites permits test specimen temperature excursions from room temperature to 1430C (2600F) with controlled heating and loading rates. A strain-measuring device measures the strain in the test section of the specimen during each heating and cooling cycle with superimposed loads. Data is collected and recorded by a computer. The second facility is designed to test composite/metal attachment bond joints and to permit heating to a maximum temperature of 760C (1400F) within 10 min and cooling to 150C (300F) within 3 min. A computer controls specimen temperature and load cycling.

  13. Thermal-mechanical fatigue test apparatus for metal matrix composites and joint attachments

    NASA Technical Reports Server (NTRS)

    Westfall, L. J.; Petrasek, D. W.

    1985-01-01

    Two thermal-mechanical fatigue (TMF) test facilities were designed and developed, one to test tungsten fiber reinforced metal matrix composite specimens at temperature up to 1430C (2600F) and another to test composite/metal attachment bond joints at temperatures up to 760C (1400 F). The TMF facility designed for testing tungsten fiber reinforced metal matrix composites permits test specimen temperature excursions from room temperature to 1430C (2600F) with controlled heating and loading rates. A strain-measuring device measures the strain in the test section of the specimen during each heating and cooling cycle with superimposed loads. Data is collected and recorded by a computer. The second facility is designed to test composite/metal attachment bond joints and to permit heating to a maximum temperature of 760C (1400F) within 10 min and cooling to 150C (300F) within 3 min. A computer controls specimen temperature and load cycling.

  14. Corrosion and wear resistance of titanium- and aluminum-based metal matrix composites fabricated by direct metal laser deposition

    NASA Astrophysics Data System (ADS)

    Waldera, Benjamin L.

    Titanium- and Aluminum-based metal matrix composites (MMC) have shown favorable properties for aerospace applications such as airframes, reinforcement materials and joining elements. In this research, such coatings were developed by direct metal laser deposition with a powder-fed fiber coupled diode laser. The MMC formulations consisted of pure titanium and aluminum matrices with reinforcing powder blends of chromium carbide and tungsten carbide nickel alloy. Two powder formulations were investigated for each matrix material (Ti1, Ti2, Al1 and Al2). Titanium based composites were deposited onto a Ti6Al4V plate while aluminum composites were deposited onto AA 7075 and AA 5083 for Al1 and Al2, respectively. Microstructures of the MMCs were studied by optical and scanning electron microscopy. The hardness and reduced Young's modulus (Er) were assessed through depth-sensing instrumented nanoindentation. microhardness (Vickers) was also analyzed for each composite. The corrosion resistance of the MMCs were compared by monitoring open circuit potential (OCP), polarization resistance (Rp) and potentiodynamic polarization in 0.5 M NaCl to simulate exposure to seawater. The Ti-MMCs demonstrated improvements in hardness between 205% and 350% over Ti6Al4V. Al-MMCs showed improvements between 47% and 79% over AA 7075 and AA 5083. The MMCs showed an increase in anodic current density indicating the formation of a less protective surface oxide than the base metals.

  15. Persister cells, the biofilm matrix and tolerance to metal cations in biofilm and planktonic Pseudomonas aeruginosa.

    PubMed

    Harrison, Joe J; Turner, Raymond J; Ceri, Howard

    2005-07-01

    In this study, we examined Pseudomonas aeruginosa ATCC 27853 biofilm and planktonic cell susceptibility to metal cations. The minimum inhibitory concentration (MIC), the minimum bactericidal concentration (MBC) required to eradicate 100% of the planktonic population (MBC 100), and the minimum biofilm eradication concentration (MBEC) were determined using the MBEC trade mark-high throughput assay. Six metals - Co(2+), Ni(2+), Cu(2+), Zn(2+), Al(3+) and Pb(2+)- were each tested at 2, 4, 6, 8, 10 and 27 h of exposure to biofilm and planktonic cultures grown in rich or minimal media. With 2 or 4 h of exposure, biofilms were approximately 2-25 times more tolerant to killing by metal cations than the corresponding planktonic cultures. However, by 27 h of exposure, biofilm and planktonic bacteria were eradicated at approximately the same concentration in every instance. Viable cell counts evaluated at 2 and 27 h of exposure revealed that at high concentrations, most of the metals assayed had killed greater than 99.9% of biofilm and planktonic cell populations. The surviving cells were propogated in vitro and gave rise to biofilm and planktonic cultures with normal sensitivity to metals. Further, retention of copper by the biofilm matrix was investigated using the chelator sodium diethlydithiocarbamate. Formation of visible brown metal-chelates in biofilms treated with Cu(2+) suggests that the biofilm matrix may coordinate and sequester metal cations from the aqueous surroundings. Overall, our data suggest that both metal sequestration in the biofilm matrix and the presence of a small population of 'persister' cells may be contributing factors in the time-dependent tolerance of both planktonic cells and biofilms to high concentrations of metal cations.

  16. A macro-micromechanics analysis of a notched metal matrix composite

    NASA Technical Reports Server (NTRS)

    Bigelow, Catherine A.; Naik, Rajiv A.

    1992-01-01

    Macro- and micromechanics analysis were conducted to determine the matrix and fiber behaviors near the notch in a center-notched metal-matrix composite. In this approach, the macrolevel analysis models the entire notched specimen using a 3D finite element program that uses the vanishing-fiber-diameter model to simulate the elastic-plastic behavior of the matrix and the elastic behavior of the fiber. The microlevel behavior is analyzed using a discrete fiber-matrix model containing one fiber and the surrounding matrix. The viability of this analysis is demonstrated using results for a boron/aluminum monolayer.

  17. Heavy metals monitoring at a Mediterranean natural ecosystem of Central Italy. Trends in different environmental matrixes.

    PubMed

    Morselli, Luciano; Brusori, Barbara; Passarini, Fabrizio; Bernardi, Elena; Francaviglia, Rosa; Gataleta, Licia; Marchionni, Maria; Aromolo, Rita; Benedetti, Anna; Olivieri, Piera

    2004-04-01

    The study deals with the evaluation of the impact of heavy metal pollution on a Mediterranean natural ecosystem, and presents the results derived from a monitoring of heavy metals in different environmental matrixes (atmospheric dry depositions, suspended particulate matter (SPM) and stemflow of forest trees). Two sites in Castelporziano Presidential Estate (Rome), one internal and one near the sea-side, were chosen in order to assess the differences in pollutant load. Results showed that heavy metal contamination can arise from local anthropogenic activities, in particular road traffic, and long-range pollution, from industrial and artisan activities near Rome.

  18. Metal Matrix Composite LOX Turbopump Housing Via Novel Tool-Less Net-Shape Pressure Infiltration Casting Technology

    NASA Technical Reports Server (NTRS)

    Shah, Sandeep; Lee, Jonathan; Bhat, Biliyar; Wells, Doug; Gregg, Wayne; Marsh, Matthew; Genge, Gary; Forbes, John; Salvi, Alex; Cornie, James A.; Jones, Clyde S. (Technical Monitor)

    2002-01-01

    This presentation provides an overview of the effort by Metal Matrix Cast Composites, Inc. to redesign turbopump housing joints using metal matrix composite material and a toolless net-shape pressure infiltration casting technology. Topics covered include: advantage of metal matrix composites for propulsion components, baseline pump design and analysis, advanced toolless pressure infiltration casting process, subscale pump housing, preform splicing and joining for large components, and fullscale pump housing redesign.

  19. Pendulum impact resistance of tungsten fiber/metal matrix composites.

    NASA Technical Reports Server (NTRS)

    Winsa, E. A.; Petrasek, D. W.

    1972-01-01

    The impact properties of copper, copper-10 nickel, and a superalloy matrix reinforced with tungsten fibers were studied. In most cases the following increased composite impact strength: increased fiber or matrix toughness, decreased fiber-matrix reaction, increased test temperature, hot working and heat treatment. Notch sensitivity was reduced by increasing fiber or matrix toughness. The effect of fiber content depended on the relative toughness of the fibers and matrix. Above 530 K a 60 volume per cent superalloy matrix composite had a greater impact strength than a turbine blade superalloy, whereas below 530 K a hot worked 56 volume per cent composite had a greater impact strength than the superalloy.

  20. Friction Stir Welding of SiC/Aluminum Metal Matrix Composites

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    1999-01-01

    Friction Stir Welding (FSW) is a new solid state process for joining metals by plasticizing and consolidating materials around the bond line using thermal energy producing from frictional forces. A feasibility study for FSW of Metal Matrix Composites (MMC) was investigated using aluminum 6092 alloy reinforced with 17% SiC particulates. FSW process consists of a special rotating pin tool that is positioned to plunge into the MMC surface at the bond line. As the tool rotates and move forward along the bond line, the material at the bond line is heated up and forced to flow around the rotating tip to consolidate on the tip's backside to form a solid state joint. FSW has the potential for producing sound welds with MMC because the processing temperature occurs well below the melting point of the metal matrix; thereby eliminating the reinforcement-to-matrix solidification defects, reducing the undesirable chemical reactions and porosity problems.

  1. METCAN simulation of candidate metal matrix composites for high temperature applications

    NASA Technical Reports Server (NTRS)

    Lee, Ho-Jun

    1990-01-01

    The METCAN (Metal Matrix Composite Analyzer) computer code is used to simulate the nonlinear behavior of select metal matrix composites in order to assess their potential for high temperature structural applications. Material properties for seven composites are generated at a fiber volume ratio of 0.33 for two bonding conditions (a perfect bond and a weak interphase case) at various temperatures. A comparison of the two bonding conditions studied shows a general reduction in value of all properties (except CTE) for the weak interphase case from the perfect bond case. However, in the weak interphase case, the residual stresses that develop are considerably less than those that form in the perfect bond case. Results of the computational simulation indicate that among the metal matrix composites examined, SiC/NiAl is the best candidate for high temperature applications at the given fiber volume ratio.

  2. Matrix-assisted laser desorption mass spectrometry of gas-phase peptide-metal complexes

    NASA Astrophysics Data System (ADS)

    Hortal, Ana R.; Hurtado, Paola; Martínez-Haya, Bruno

    2008-12-01

    Cation attachment to a model peptide has been investigated in matrix-assisted laser desorption experiments. Angiotensin I (Asp-Arg-Val-Tyr-Ile-His-Pro-Phe-His-Leu) is chosen as a system for study, and Cu2+ and K+ salts are used as cationizing agents. Three fundamentally different types of samples are investigated: (1) a crystalline sample of Ang I, metal salt and MALDI matrix, prepared with the conventional dried droplet method; (2) a solvent-free fine powder mixture of the same three compounds, and (3) a solution of the angiotensin and the metal salt in an ionic liquid matrix (a molten organic salt that acts as a MALDI active solvent). Effective protonation and cationization of the peptide are achieved with the three methods. The transition metal systematically provides more efficient cationization than the alkali metal. At sufficiently high concentration of the salt, the attachment of up to four copper cations to the angiotensin is observed in the MALDI spectrum. In contrast, only one K+ cation is efficiently bound to the peptide. For a given salt concentration, the highest degree of cationization is obtained in the laser desorption from the ionic liquid matrix. This is attributed to the efficient transfer of free metal cations to the desorption plume, where the complexation takes place.

  3. Seamless metal-clad fiber-reinforced organic matrix composite structures and process for their manufacture

    NASA Technical Reports Server (NTRS)

    Bluck, Raymond M. (Inventor); Bush, Harold G. (Inventor); Johnson, Robert R. (Inventor)

    1990-01-01

    A metallic outer sleeve is provided which is capable of enveloping a hollow metallic inner member having continuous reinforcing fibers attached to the distal end thereof. The inner member is then introduced into outer sleeve until inner member is completely enveloped by outer sleeve. A liquid matrix member is then injected into space between inner member and outer sleeve. A pressurized heat transfer medium is flowed through the inside of inner member, thereby forming a fiber reinforced matrix composite material. The wall thicknesses of both inner member and outer sleeve are then reduced to the appropriate size by chemical etching, to adjust the thermal expansion coefficient of the metal-clad composite structure to the desired value. thereby forming a fiber reinforced matrix composite material. The wall thicknesses of both inner member and outer sleeve are then reduced to the appropriate size by chemical etching, to adjust the thermal expansion coefficient of the metal-clad composite structure to the desired value. The novelty of this invention resides in the development of a efficient method of producing seamless metal clad fiber reinforced organic matrix composite structures.

  4. Metal matrix composite micromechanics: In-situ behavior influence on composite properties

    NASA Technical Reports Server (NTRS)

    Murthy, P. L. N.; Hopkins, D. A.; Chamis, C. C.

    1989-01-01

    Recent efforts in computational mechanics methods for simulating the nonlinear behavior of metal matrix composites have culminated in the implementation of the Metal Matrix Composite Analyzer (METCAN) computer code. In METCAN material nonlinearity is treated at the constituent (fiber, matrix, and interphase) level where the current material model describes a time-temperature-stress dependency of the constituent properties in a material behavior space. The composite properties are synthesized from the constituent instantaneous properties by virtue of composite micromechanics and macromechanics models. The behavior of metal matrix composites depends on fabrication process variables, in situ fiber and matrix properties, bonding between the fiber and matrix, and/or the properties of an interphase between the fiber and matrix. Specifically, the influence of in situ matrix strength and the interphase degradation on the unidirectional composite stress-strain behavior is examined. These types of studies provide insight into micromechanical behavior that may be helpful in resolving discrepancies between experimentally observed composite behavior and predicted response.

  5. Neutron diffraction study of metal-matrix composite with fullerite

    NASA Astrophysics Data System (ADS)

    Borisova, P. A.; Blanter, M. S.; Brazhkin, VV; Somenkov, VA; Filonenko, V. P.

    2016-09-01

    Interaction of amorphous fullerite C60 with austenitic Fe-33.2 wt. % Ni alloy at pressures 0-8 GPa and temperatures 600-1100 °C was studied by neutron diffraction. The amorphous fullerite was obtained by ball milling and mixed with the powder of the crystalline alloy. The interaction at sintering led to the dissolution of carbon in fcc Fe-Ni solid solution and the formation of carbide (Fe, Ni)3C, but the Fe-Ni-C alloy did not undergo phase transformations and preserved the original fcc structure. As a result, the alloy hardened, we could also witness a clear barometric effect: at the pressure of 2 GPa the amount of the dissolved carbon and the microhardness turned out to be significantly higher than those at 8 GPa. During sintering amorphous fullerite is undergoing phase transitions and its microhardness is higher than the microhardness of the metal component. At high temperatures of interaction graphite appears. The presence of Fe-Ni alloy in the composite reduces the temperature of graphite formation in comparison with transformations in the pure amorphous fullerene.

  6. Casting of Ashalloy metal matrix composites: 1994. Interim report

    SciTech Connect

    Rohatgi, P.K.

    1996-05-01

    Research carried out so far has demonstrated that aluminum-fly ash composites, ``Ashalloy,`` containing up to 20 vol% fly ash may be synthesized by stir casting techniques. Composites containing still higher volume percent fly ash, up to 60 vol%, can be produced by pressure infiltration. A variety of shapes were cast from the slurry of molten aluminum alloy containing fly ash particles and it is now possible to explore application of Ashalloy composites in various industries. The potential advantages of Ashalloy composites lie in (a) a high value added use of coal fly ash, (b) saving energy by replacing metal with fly ash, (c) improving certain properties of the base alloy at a reduced cost, and (d) solving the disposal problem of fly ash. Fabrication of Ashalloy components may require both casting and deformation processing techniques, since Ashalloy can find applications in wrought components as well as in castings. In addition, machining will be frequently required to produce final dimensions, except in net shaped processing. The presence of hard and abrasive fly ash particles may cause serious problem of abrasive wear. Research efforts carried out to demonstrate abrasive wear behavior, machinability, and forgeability of Ashalloy composites are reported here.

  7. Metal matrix composite analyzer (METCAN) user's manual, version 4.0

    NASA Technical Reports Server (NTRS)

    Lee, H.-J.; Gotsis, P. K.; Murthy, P. L. N.; Hopkins, D. A.

    1992-01-01

    The Metal Matrix Composite Analyzer (METCAN) is a computer code developed at Lewis Research Center to simulate the high temperature nonlinear behavior of metal matrix composites. An updated version of the METCAN User's Manual is presented. The manual provides the user with a step by step outline of the procedure necessary to run METCAN. The preparation of the input file is demonstrated, and the output files are explained. The sample problems are presented to highlight various features of METCAN. An overview of the geometric conventions, micromechanical unit cell, and the nonlinear constitutive relationships is also provided.

  8. Metal matrix composite of an iron aluminide and ceramic particles and method thereof

    DOEpatents

    Schneibel, J.H.

    1997-06-10

    A metal matrix composite comprising an iron aluminide binder phase and a ceramic particulate phase such as titanium diboride, zirconium diboride, titanium carbide and tungsten carbide is made by heating a mixture of iron aluminide powder and particulates of one of the ceramics such as titanium diboride, zirconium diboride, titanium carbide and tungsten carbide in a alumina crucible at about 1,450 C for about 15 minutes in an evacuated furnace and cooling the mixture to room temperature. The ceramic particulates comprise greater than 40 volume percent to about 99 volume percent of the metal matrix composite.

  9. Metal matrix composite of an iron aluminide and ceramic particles and method thereof

    DOEpatents

    Schneibel, Joachim H.

    1997-01-01

    A metal matrix composite comprising an iron aluminide binder phase and a ceramic particulate phase such as titanium diboride, zirconium diboride, titanium carbide and tungsten carbide is made by heating a mixture of iron aluminide powder and particulates of one of the ceramics such as titanium diboride, zirconium diboride, titanium carbide and tungsten carbide in a alumina crucible at about 1450.degree. C. for about 15 minutes in an evacuated furnace and cooling the mixture to room temperature. The ceramic particulates comprise greater than 40 volume percent to about 99 volume percent of the metal matrix composite.

  10. Micromechanical analysis of a continuous fiber metal matrix composite including the effects of matrix viscoplasticity and evolving damage

    NASA Astrophysics Data System (ADS)

    Allen, D. H.; Jones, R. H.; Boyd, J. G.

    1994-03-01

    A THERMOMECHANICAL ANALYSIS of a metal matrix continuous fiber composite is performed herein. The analysis includes the effects of matrix inelasticity and interface cracking. Due to these nonlinearities, the analysis is performed computationally using the finite element method. Matrix inelasticity is modeled with a rate dependent viscoplasticity model. Interface fracture is modeled by the use of a nonlinear interface constitutive model. The problem formulation is summarized, and results are given for a typical SiC-Ti composite at elevated temperature. Preliminary results indicate that rate dependent viscoplasticity can be a significant mechanism for dissipating the energy available for interface fracture, thus contributing to improved macroscopic ductility of the composite.

  11. Matrix infrared spectra and density functional calculations of transition metal hydrides and dihydrogen complexes.

    PubMed

    Andrews, Lester

    2004-02-20

    Metal hydrides are of considerable importance in chemical synthesis as intermediates in catalytic hydrogenation reactions. Transition metal atoms react with dihydrogen to produce metal dihydrides or dihydrogen complexes and these may be trapped in solid matrix samples for infrared spectroscopic study. The MH(2) or M(H(2)) molecules so formed react further to form higher MH(4), (H(2))MH(2), or M(H(2))(2), and MH(6), (H(2))(2)MH(2), or M(H(2))(3) hydrides or complexes depending on the metal. In this critical review these transition metal and dihydrogen reaction products are surveyed for Groups 3 though 12 and the contrasting behaviour in Groups 6 and 10 is discussed. Minimum energy structures and vibrational frequencies predicted by Density Functional Theory agree with the experimental results, strongly supporting the identification of novel binary transition metal hydride species, which the matrix-isolation method is well-suited to investigate. 104 references are cited.

  12. Combined bending and thermal fatigue of high-temperature metal-matrix composites - Computational simulation

    NASA Technical Reports Server (NTRS)

    Gotsis, Pascal K.; Chamis, Christos C.

    1992-01-01

    The nonlinear behavior of a high-temperature metal-matrix composite (HT-MMC) was simulated by using the metal matrix composite analyzer (METCAN) computer code. The simulation started with the fabrication process, proceeded to thermomechanical cyclic loading, and ended with the application of a monotonic load. Classical laminate theory and composite micromechanics and macromechanics are used in METCAN, along with a multifactor interaction model for the constituents behavior. The simulation of the stress-strain behavior from the macromechanical and the micromechanical points of view, as well as the initiation and final failure of the constituents and the plies in the composite, were examined in detail. It was shown that, when the fibers and the matrix were perfectly bonded, the fracture started in the matrix and then propagated with increasing load to the fibers. After the fibers fractured, the composite lost its capacity to carry additional load and fractured.

  13. Symposium Review: Metal and Polymer Matrix Composites at MS&T 2013

    NASA Astrophysics Data System (ADS)

    Gupta, Nikhil; Paramsothy, Muralidharan

    2014-06-01

    This article reflects on the presentations made during the Metal and Polymer Matrix Composites symposium at Materials Science and Technology 2013 (MS&T'13) held in Montreal (Quebec, Canada) from October 27 to 31. The symposium had three sessions on metal matrix composites and one session on polymer matrix composites containing a total of 23 presentations. While the abstracts and full-text papers are available through databases, the discussion that took place during the symposium is often not captured in writing and gets immediately lost. We have tried to recap some of the discussion in this article and hope that it will supplement the information present in the proceedings. The strong themes in the symposium were porous composites, aluminum matrix composites, and nanocomposites. The development of processing methods was also of interest to the speakers and attendees.

  14. Combined thermal and bending fatigue of high-temperature metal-matrix composites: Computational simulation

    NASA Technical Reports Server (NTRS)

    Gotsis, Pascal K.

    1991-01-01

    The nonlinear behavior of a high-temperature metal-matrix composite (HT-MMC) was simulated by using the metal matrix composite analyzer (METCAN) computer code. The simulation started with the fabrication process, proceeded to thermomechanical cyclic loading, and ended with the application of a monotonic load. Classical laminate theory and composite micromechanics and macromechanics are used in METCAN, along with a multifactor interaction model for the constituents behavior. The simulation of the stress-strain behavior from the macromechanical and the micromechanical points of view, as well as the initiation and final failure of the constituents and the plies in the composite, were examined in detail. It was shown that, when the fibers and the matrix were perfectly bonded, the fracture started in the matrix and then propagated with increasing load to the fibers. After the fibers fractured, the composite lost its capacity to carry additional load and fractured.

  15. Effects of mold geometry on fiber orientation of powder injection molded metal matrix composites

    SciTech Connect

    Ahmad, Faiz Aslam, Muhammad Altaf, Khurram Shirazi, Irfan

    2015-07-22

    Fiber orientations in metal matrix composites have significant effect on improving tensile properties. Control of fiber orientations in metal injection molded metal composites is a difficult task. In this study, two mold cavities of dimensions 6x6x90 mm and 10x20x180 mm were used for comparison of fiber orientation in injection molded metal composites test parts. In both mold cavities, convergent and divergent flows were developed by modifying the sprue dimensions. Scanning electron microscope (SEM) was used to examine the fiber orientations within the test samples. The results showed highly aligned fiber in injection molded test bars developed from the convergent melt flow. Random orientation of fibers was noted in the composites test bars produced from divergent melt flow.

  16. Interfacial and capillary phenomena in solidification processing of metal-matrix composites

    NASA Technical Reports Server (NTRS)

    Asthana, R.; Tewari, S. N.

    1993-01-01

    Chemical and hydrodynamic aspects of wetting and interfacial phenomena during the solidification processing of metal-matrix composites are reviewed. Significant experimental results on fiber-matrix interactions and wetting under equilibrium and non-equilibrium conditions in composites of engineering interest have been compiled, based on a survey of the recent literature. Finally, certain aspects of wetting relevant to stir-casting and infiltration processing of composites are discussed.

  17. Tribological properties of metal-matrix composite materials reinforced by superelastic hard carbon particles

    NASA Astrophysics Data System (ADS)

    Ushakova, I. N.; Drozdova, E. I.; Chernogorova, O. P.; Blinov, V. M.; Ekimov, E. A.

    2016-05-01

    Metal-matrix composite materials (CMs) are synthesized from a mixture of a metal powder (Ti, Fe, Co, Ni, Cu, Al-based alloy) and fullerenes (10 wt %). The thermobaric synthesis conditions (700-1000°C, 5-8 GPa) ensure the collapse of fullerene molecules and their transformation into superelastic carbon phase particles with an indentation hardness H IT = 10-37 GPa, an elastic modulus E IT = 60-260 GPa, and an elastic recovery of >80% upon indentation. After reinforcing by superelastic hard carbon, the friction coefficient of CM decreases by a factor of 2-4 as compared to the friction coefficient of the matrix metal, and the abrasive wear resistance increases by a factor of 4-200. Superelastic hard carbon particles are a unique reinforcing material for an increase in the wear resistance and a simultaneous decrease in the friction coefficient of CM.

  18. Metal- and Polymer-Matrix Composites: Functional Lightweight Materials for High-Performance Structures

    NASA Astrophysics Data System (ADS)

    Gupta, Nikhil; Paramsothy, Muralidharan

    2014-06-01

    The special topic "Metal- and Polymer-Matrix Composites" is intended to capture the state of the art in the research and practice of functional composites. The current set of articles related to metal-matrix composites includes reviews on functionalities such as self-healing, self-lubricating, and self-cleaning capabilities; research results on a variety of aluminum-matrix composites; and investigations on advanced composites manufacturing methods. In addition, the processing and properties of carbon nanotube-reinforced polymer-matrix composites and adhesive bonding of laminated composites are discussed. The literature on functional metal-matrix composites is relatively scarce compared to functional polymer-matrix composites. The demand for lightweight composites in the transportation sector is fueling the rapid development in this field, which is captured in the current set of articles. The possibility of simultaneously tailoring several desired properties is attractive but very challenging, and it requires significant advancements in the science and technology of composite materials. The progress captured in the current set of articles shows promise for developing materials that seem capable of moving this field from laboratory-scale prototypes to actual industrial applications.

  19. Spartan Auxiliary Mount Panel (SPAM): A Metal Matrix Composite Honeycomb Panel for Space Flight Use

    NASA Technical Reports Server (NTRS)

    Segal, Kenneth N.; Stevens, Edward J.

    1998-01-01

    This presentation focus on the use of metal matrix composite (MMC) material option in spaceflight hardware applications. It addresses the important questions and issues such as: what is SPAM; why the use of MMC; design requirements and flexibility; qualification testing; and flight concerns.

  20. Connection between diffusion coefficient and thermal conductivity of a metal matrix composite

    NASA Astrophysics Data System (ADS)

    Anisimova, M. A.; Knyazeva, A. G.; Sevostianov, I.

    2017-02-01

    The paper discusses the calculation of the effective thermal and diffusion properties of metal matrix composites containing diamond particles. The effective properties are calculated using Maxwell homogenization scheme. We also establish cross-property connection between overall thermal conductivity and diffusion coefficient and illustrate it on example of Al\\diamond composites.

  1. Nonlinear laminate analysis for metal matrix fiber composites

    NASA Technical Reports Server (NTRS)

    Chamis, C. C.; Sinclair, J. H.

    1981-01-01

    A nonlinear laminate analysis is described for predicting the mechanical behavior (stress-strain relationships) of angleplied laminates in which the matrix is strained nonlinearly by both the residual stress and the mechanical load and in which additional nonlinearities are induced due to progressive fiber fractures and ply relative rotations. The nonlinear laminate analysis (NLA) is based on linear composite mechanics and a piece wise linear laminate analysis to handle the nonlinear responses. Results obtained by using this nonlinear analysis on boron fiber/aluminum matrix angleplied laminates agree well with experimental data. The results shown illustrate the in situ ply stress-strain behavior and synergistic strength enhancement.

  2. A micromechanics-based strength prediction methodology for notched metal matrix composites

    NASA Technical Reports Server (NTRS)

    Bigelow, C. A.

    1992-01-01

    An analytical micromechanics based strength prediction methodology was developed to predict failure of notched metal matrix composites. The stress-strain behavior and notched strength of two metal matrix composites, boron/aluminum (B/Al) and silicon-carbide/titanium (SCS-6/Ti-15-3), were predicted. The prediction methodology combines analytical techniques ranging from a three dimensional finite element analysis of a notched specimen to a micromechanical model of a single fiber. In the B/Al laminates, a fiber failure criteria based on the axial and shear stress in the fiber accurately predicted laminate failure for a variety of layups and notch-length to specimen-width ratios with both circular holes and sharp notches when matrix plasticity was included in the analysis. For the SCS-6/Ti-15-3 laminates, a fiber failure based on the axial stress in the fiber correlated well with experimental results for static and post fatigue residual strengths when fiber matrix debonding and matrix cracking were included in the analysis. The micromechanics based strength prediction methodology offers a direct approach to strength prediction by modeling behavior and damage on a constituent level, thus, explicitly including matrix nonlinearity, fiber matrix debonding, and matrix cracking.

  3. Recycling of ceramic particulate reinforced aluminium metal matrix composites

    SciTech Connect

    Sharma, S.C.; Murthy, C.S.C.; Kamath, R.; Vinai Babu, B.R.; Satish, B.M.; Girish, B.M.

    1995-12-31

    The aluminum matrix composites with ceramic dispersoids can be separated by the density difference concept. In the proposed work, composite scrap is recycled using an oil fired furnace. The scrap is melted in the furnace and temperature is maintained below 740 degree centigrade. Because of the density difference the lighter dispersoids will float and heavier dispersoids will settle down. The clean melt is separated be removing the floating and settled dispersoids, and then filtering using ceramic filters.

  4. Damage Accumulation in Advanced Metal Matrix Composites Under Thermal Cycling

    DTIC Science & Technology

    1991-02-25

    Cyclically Deformed Fe-25 Cr-2 Al Alloy ," Z. Metallke, Bd. 79, H. 3, pp. 189-193. Touloukian , Y. S., Editor, 1967, "Thermophysical Properties of High...Matrix Properties FeCrAIY alloys are primarily used as high temperature oxidation coatings on nickel based superallovs. The alloys have a chromium...Increasing the aluminum content from 2% to 4% created an increasingly smooth and adherent oxide scale. Aluminum contents greater than 4% made the alloy

  5. Silver metal nano-matrixes as high efficiency and versatile catalytic reactors for environmental remediation

    PubMed Central

    Dumée, Ludovic F.; Yi, Zhifeng; Tardy, Blaise; Merenda, Andrea; des Ligneris, Elise; Dagastine, Ray R.; Kong, Lingxue

    2017-01-01

    Nano-porous metallic matrixes (NMMs) offer superior surface to volume ratios as well as enhanced optical, photonic, and electronic properties to bulk metallic materials. Such behaviours are correlated to the nano-scale inter-grain metal domains that favour the presence of electronic vacancies. In this work, continuous 3D NMMs were synthesized for the first time through a simple diffusion-reduction process whereby the aerogel matrix was functionalized with (3-Mercaptopropyl)trimethoxysilane. The surface energy of the silica monolith templates was tuned to improve the homogeneity of the reduction process while thiol functionalization facilitated the formation of a high density of seeding points for metal ions to reduce. The diameter of NMMs was between 2 and 1000 nm, corresponding to a silver loading between 1.23 and 41.16 at.%. A rates of catalytic degradation kinetics of these NMMS which is three orders of magnitude higher than those of the non-functionalized silver-silica structures. Furthermore, the enhancement in mechanical stability at nanoscale which was evaluated by Atomic Force Microscopy force measurements, electronic density and chemical inertness was assessed and critically correlated to their catalytic potential. This strategy opens up new avenues for design of complex architectures of either single or multi-metal alloy NMMs with enhanced surface properties for various applications. PMID:28332602

  6. Silver metal nano-matrixes as high efficiency and versatile catalytic reactors for environmental remediation

    NASA Astrophysics Data System (ADS)

    Dumée, Ludovic F.; Yi, Zhifeng; Tardy, Blaise; Merenda, Andrea; Des Ligneris, Elise; Dagastine, Ray R.; Kong, Lingxue

    2017-03-01

    Nano-porous metallic matrixes (NMMs) offer superior surface to volume ratios as well as enhanced optical, photonic, and electronic properties to bulk metallic materials. Such behaviours are correlated to the nano-scale inter-grain metal domains that favour the presence of electronic vacancies. In this work, continuous 3D NMMs were synthesized for the first time through a simple diffusion-reduction process whereby the aerogel matrix was functionalized with (3-Mercaptopropyl)trimethoxysilane. The surface energy of the silica monolith templates was tuned to improve the homogeneity of the reduction process while thiol functionalization facilitated the formation of a high density of seeding points for metal ions to reduce. The diameter of NMMs was between 2 and 1000 nm, corresponding to a silver loading between 1.23 and 41.16 at.%. A rates of catalytic degradation kinetics of these NMMS which is three orders of magnitude higher than those of the non-functionalized silver-silica structures. Furthermore, the enhancement in mechanical stability at nanoscale which was evaluated by Atomic Force Microscopy force measurements, electronic density and chemical inertness was assessed and critically correlated to their catalytic potential. This strategy opens up new avenues for design of complex architectures of either single or multi-metal alloy NMMs with enhanced surface properties for various applications.

  7. Microyielding of core-shell crystal dendrites in a bulk-metallic-glass matrix composite

    SciTech Connect

    Huang, E. -Wen; Qiao, Junwei; Winiarski, Bartlomiej; Lee, Wen -Jay; Scheel, Mario; Chuang, Chih -Pin; Liaw, Peter K.; Lo, Yu -Chieh; Zhang, Yong; Di Michiel, Marco

    2014-03-18

    In-situ synchrotron x-ray experiments have been used to follow the evolution of the diffraction peaks for crystalline dendrites embedded in a bulk metallic glass matrix subjected to a compressive loading-unloading cycle. We observe irreversible diffraction-peak splitting even though the load does not go beyond half of the bulk yield strength. The chemical analysis coupled with the transmission electron microscopy mapping suggests that the observed peak splitting originates from the chemical heterogeneity between the core (major peak) and the stiffer shell (minor peak) of the dendrites. A molecular dynamics model has been developed to compare the hkl-dependent microyielding of the bulk metallic-glass matrix composite. As a result, the complementary diffraction measurements and the simulation results suggest that the interfaces between the amorphous matrix and the (211) crystalline planes relax under prolonged load that causes a delay in the reload curve which ultimately catches up with the original path.

  8. Differential Die-Away Analysis for detection of 235U in metallic matrix

    NASA Astrophysics Data System (ADS)

    Kashyap, Yogesh; Agrawal, Ashish; Roy, Tushar; Sarkar, P. S.; Shukla, Mayank; Patel, Tarun; Sinha, Amar

    2016-01-01

    Differential Die-Away Analysis is a powerful tool for detecting small quantity of fissile material even if it is shielded or placed in non-fissile matrix. The technique can be used to monitor and characterize fissile content for nuclear waste assay. In this paper, we have discussed the application of differential die away technique for detection of small quantity of fissile material in nuclear waste assay. Feasibility experiments to optimize various parameters have been carried out for detection of 235U in metallic matrix and reported in this paper. A minimum quantity of 1 g of 235U in 150 kg of metallic matrix has been detected in the experimental configuration being reported.

  9. Analysis of metal-matrix composite structures. I - Micromechanics constitutive theory. II - Laminate analyses

    NASA Technical Reports Server (NTRS)

    Arenburg, R. T.; Reddy, J. N.

    1991-01-01

    The micromechanical constitutive theory is used to examine the nonlinear behavior of continuous-fiber-reinforced metal-matrix composite structures. Effective lamina constitutive relations based on the Abouli micromechanics theory are presented. The inelastic matrix behavior is modeled by the unified viscoplasticity theory of Bodner and Partom. The laminate constitutive relations are incorporated into a first-order deformation plate theory. The resulting boundary value problem is solved by utilizing the finite element method. Attention is also given to computational aspects of the numerical solution, including the temporal integration of the inelastic strains and the spatial integration of bending moments. Numerical results the nonlinear response of metal matrix composites subjected to extensional and bending loads are presented.

  10. Novel magnesium-nanofluorapatite metal matrix nanocomposite with improved biodegradation behavior.

    PubMed

    Fathi, M H; Meratian, M; Razavi, M

    2011-06-01

    Designing and preparation of magnesium alloys with adjustable biocorrosion rates in the human body and precipitation ability of bone-like apatite layer have been of interest recently. Application of metal matrix composites (MMC) based on magnesium alloys might be an approach to this challenge. The aim of this work was fabrication and evaluation of biocorrosion and bioactivity of a novel MMC made of magnesium alloy AZ91 as matrix and fluorapatite (FA) nano particles as reinforcement. Biodegradable Magnesium-nano fluorapatite metal matrix nanocomposite (AZ91-20FA) was made via a blending-pressing-sintering method. In vitro corrosion tests were performed for evaluation of biocorrosion behavior of produced AZ91-20FA nanocomposite. The results showed that the addition of FA nano particles to magnesium alloy can reduce not only the corrosion rate in a simulated body environment but also accelerate the formation of an apatite layer.

  11. Polymer, metal, and ceramic matrix composites for advanced aircraft engine applications

    SciTech Connect

    Mc Daniels, D.L.; Serafini, T.T.; Di Carlo, J.A.

    1986-06-01

    Advanced aircraft engine research within NASA Lewis focuses on propulsion systems for subsonic, supersonic, and hypersonic aircraft. Each of these flight regimes requires different types of engines, but all require advanced materials to meet their goals of performance, thrust-to-weight ratio, and fuel efficiency. The high strength/weight and stiffness/weight properties of resin, metal, and ceramic matrix composites will play an increasingly key role in meeting these performance requirements. At NASA Lewis, research is ongoing to apply graphite/polyimide composites to engine components and to develop polymer matrices with higher operating temperature capabilities. Metal matrix composites, using magnesium, aluminum, titanium, and superalloy matrices, are being developed for application to static and rotating engine components, as well as for space applications, over a broad temperature range. Ceramic matrix composites are also being examined to increase the toughness and reliability of ceramics for application to high-temperature engine structures and components.

  12. Concurrent tailoring of fabrication process and interphase layer to reduce residual stresses in metal matrix composites

    NASA Technical Reports Server (NTRS)

    Saravanos, D. A.; Chamis, C. C.; Morel, M.

    1991-01-01

    A methodology is presented to reduce the residual matrix stresses in continuous fiber metal matrix composites (MMC) by optimizing the fabrication process and interphase layer characteristics. The response of the fabricated MMC was simulated based on nonlinear micromechanics. Application cases include fabrication tailoring, interphase tailoring, and concurrent fabrication-interphase optimization. Two composite systems, silicon carbide/titanium and graphite/copper, are considered. Results illustrate the merits of each approach, indicate that concurrent fabrication/interphase optimization produces significant reductions in the matrix residual stresses and demonstrate the strong coupling between fabrication and interphase tailoring.

  13. Extracellular matrix assembly in extreme acidic eukaryotic biofilms and their possible implications in heavy metal adsorption.

    PubMed

    Aguilera, Angeles; Souza-Egipsy, Virginia; Martín-Uriz, Patxi San; Amils, Ricardo

    2008-07-30

    To evaluate the importance of the extracellular matrix in relation to heavy metal binding capacity in extreme acidic environments, the extracellular polymeric substances (EPS) composition of 12 biofilms isolated from Río Tinto (SW, Spain) was analyzed. Each biofilm was composed mainly by one or two species of eukaryotes, although other microorganisms were present. EPS ranged from 130 to 439 mg g(-1) biofilm dry weight, representing between 15% and the 40% of the total biofilm dry weight (DW). Statistically significant differences (p<0.05) were found in the amount of total EPS extracted from biofilms dominated by the same organism at different sampling points. The amount of EPS varied among different biofilms collected from the same sampling location. Colloidal EPS ranged from 42 to 313 mg g(-1) dry weight; 10% to 30% of the total biofilm dry weight. Capsular EPS ranged from 50 to 318 mg g(-1) dry weight; 5% to 30% of the total biofilm dry weight. Seven of the 12 biofilms showed higher amounts of capsular than colloidal EPS (p<0.05). Total amount of EPS decreased when total cell numbers and pH increased. There was a positive correlation between EPS concentration and heavy metal concentration in the water. Observations by low temperature scanning electron microscopy (LTSEM) revealed the mineral adsorption in the matrix of EPS and onto the cell walls. EPS in all biofilms were primarily composed of carbohydrates, heavy metals and humic acid, plus small quantities of proteins and DNA. After carbohydrates, heavy metals were the second main constituents of the extracellular matrix. Their total concentrations ranged from 3 to 32 mg g(-1) biofilm dry weight, reaching up to 16% of the total composition. In general, the heavy metal composition of the EPS extracted from the biofilms closely resembled the metal composition of the water from which the biofilms were collected.

  14. Energy absorption mechanisms during crack propagation in metal matrix composites

    NASA Technical Reports Server (NTRS)

    Murphy, D. P.; Adams, D. F.

    1979-01-01

    The stress distributions around individual fibers in a unidirectional boron/aluminum composite material subjected to axial and transverse loadings are being studied utilizing a generalized plane strain finite element analysis. This micromechanics analysis was modified to permit the analysis of longitudinal sections, and also to incorporate crack initiation and propagation. The analysis fully models the elastoplastic response of the aluminum matrix, as well as temperature dependent material properties and thermal stress effects. The micromechanics analysis modifications are described, and numerical results are given for both longitudinal and transverse models loaded into the inelastic range, to first failure. Included are initially cracked fiber models.

  15. Analysis of thermomechanical fatigue of unidirectional titanium metal matrix composites

    NASA Technical Reports Server (NTRS)

    Mirdamadi, M.; Johnson, W. S.; Bahei-El-din, Y. A.; Castelli, M. G.

    1991-01-01

    Thermomechanical fatigue (TMF) data was generated for a Ti-15V-3Cr-3Al-3Sn (Ti-15-3) material reinforced with SCS-6 silicon carbide fibers for both in-phase and out-of-phase thermomechanical cycling. Significant differences in failure mechanisms and fatigue life were noted for in-phase and out-of-phase testing. The purpose of the research is to apply a micromechanical model to the analysis of the data. The analysis predicts the stresses in the fiber and the matrix during the thermal and mechanical cycling by calculating both the thermal and mechanical stresses and their rate-dependent behavior. The rate-dependent behavior of the matrix was characterized and was used to calculate the constituent stresses in the composite. The predicted 0 degree fiber stress range was used to explain the composite failure. It was found that for a given condition, temperature, loading frequency, and time at temperature, the 0 degree fiber stress range may control the fatigue life of the unidirectional composite.

  16. Spray-forming monolithic aluminum alloy and metal matrix composite strip

    SciTech Connect

    McHugh, K.M.

    1995-10-01

    Spray forming with de Laval nozzles is an advanced materials processing technology that converts a bulk liquid metal to a near-net-shape solid by depositing atomized droplets onto a suitably shaped substrate. Using this approach, aluminum alloys have been spray formed as strip, with technoeconomic advantages over conventional hot mill processing and continuous casting. The spray-formed strip had a flat profile, minimal porosity, high yield, and refined microstructure. In an adaptation to the technique, 6061 Al/SiC particulate-reinforced metal matrix composite strip was produced by codeposition of the phases.

  17. Metallated metal-organic frameworks

    DOEpatents

    Bury, Wojciech; Farha, Omar K.; Hupp, Joseph T.; Mondloch, Joseph E.

    2017-02-07

    Porous metal-organic frameworks (MOFs) and metallated porous MOFs are provided. Also provided are methods of metallating porous MOFs using atomic layer deposition and methods of using the metallated MOFs as catalysts and in remediation applications.

  18. Method and apparatus for fabricating a composite structure consisting of a filamentary material in a metal matrix

    DOEpatents

    Banker, J.G.; Anderson, R.C.

    1975-10-21

    A method and apparatus are provided for preparing a composite structure consisting of filamentary material within a metal matrix. The method is practiced by the steps of confining the metal for forming the matrix in a first chamber, heating the confined metal to a temperature adequate to effect melting thereof, introducing a stream of inert gas into the chamber for pressurizing the atmosphere in the chamber to a pressure greater than atmospheric pressure, confining the filamentary material in a second chamber, heating the confined filamentary material to a temperature less than the melting temperature of the metal, evacuating the second chamber to provide an atmosphere therein at a pressure, placing the second chamber in registry with the first chamber to provide for the forced flow of the molten metal into the second chamber to effect infiltration of the filamentary material with the molten metal, and thereafter cooling the metal infiltrated-filamentary material to form said composite structure.

  19. Deformation and failure mechanisms in metal matrix composites

    NASA Technical Reports Server (NTRS)

    Newaz, G.; Majumdar, B. S.

    1991-01-01

    An investigation was undertaken to determine the key deformation mechanisms and their interaction leading to failure of both 0 degree and 90 degree Ti 15-3/SCS-6 laminae under monotonic loading. The experimental results suggest that inelastic deformation in the 0-degree lamina is dominated by plastic deformation and that in the 90-degree lamina is dominated by both fiber-matrix debonding and plasticity. The loading-unloading response, monitoring of Poisson's ratio and microscopy were utilized to identify the key deformation mechanisms. The sequence of deformation mechanisms leading to failure are identified for both the 0 and the 90-degree specimens. The threshold strains for plasticity or damage which are referred to as 'microdeformation' in the 0 deg and 90 deg laminae are approximately 0.004 and 0.002, respectively, at room temperature. These strain levels may be considered critical in initiation based structural design with these composites.

  20. Metal particles in a ceramic matrix--scanning electron microscopy and transmission electron microscopy characterization.

    PubMed

    Konopka, K

    2006-09-01

    This paper is concerned with ceramic matrix (Al(2)O(3)) composites with introduced metal particles (Ni, Fe). The composites were obtained via sintering of powders under very high pressure (2.5 GPa). Scanning electron microscopy and transmission electron microscopy were chosen as the tools for the identification and description of the shape, size and distribution of the metal particles. The Al(2)O(3)-Ni composite contained agglomerates of the Ni particles surrounded by ceramic grains and nanometre-size Ni particles located inside the ceramic grains and at the ceramic grain boundaries. In the Al(2)O(3)-Fe composite, the Fe particles were mostly surrounded by ceramic grains. Moreover, holes left by the Fe particles were found. The high pressure used in the fabrication of the composites changed the shape of the metal and ceramic powder grains via plastic deformation.

  1. Microstructural evolution in WC-Co cermet reinforced - A17075 metal matrix composites by stir casting

    NASA Astrophysics Data System (ADS)

    Gopal Krishna, U. B.; Ranganatha, P.; Auradi, V.; Mahendra Kumar, S.; Vasudeva, B.

    2016-09-01

    Aluminium metal matrix composites (AMMCs) are preferred because of their enhanced properties like high strength to weight ratio, stiffness and wear resistance. In the present work, an attempt is made to develop cermet (WC-Co) reinforced with Al7075 metal matrix composite by stir casting technique. WC-Co cermet is reduced to an average size of 10μm through ball milling using Alumina as grinding media. Ball milled WC-Co Cermet in an amount of 6 wt. % is used as reinforcement in Al7075 matrix. Microstructural characterization of the prepared composites is carried out using SEM/EDX and XRD studies. X-ray diffraction studies have revealed the peaks corresponding to α-Al, WC, Co and minor Al5W phases. SEM/EDX characterization revealed the uniform distribution of cermet in Al matrix. Further studies also revealed that, addition of WC-Co cermet to Al7075 matrix has resulted in improvement in hardness and Densities of Al7075 matrix.

  2. Fatigue testing and damage development in continuous fiber reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Johnson, W. S.

    1988-01-01

    A general overview of the fatigue behavior of metal matrix composites (MMC) is presented. The first objective is to present experimental procedures and techniques for conducting a meaningful fatigue test to detect and quantify fatigue damage in MMC. These techniques include interpretation of stress-strain responses, acid etching of the matrix, edge replicas of the specimen under load, radiography, and micrographs of the failure surfaces. In addition, the paper will show how stiffness loss in continuous fiber reinforced metal matrix composites can be a useful parameter for detecting fatigue damage initiation and accumulation. Second, numerous examples of how fatigue damage can initiate and grow in various MMC are given. Depending on the relative fatigue behavior of the fiber and matrix, and the interface properties, the failure modes of MMC can be grouped into four categories: (1) matrix dominated, (2) fiber dominated, (3) self-similar damage growth, and (4) fiber/matrix interfacial failures. These four types of damage will be discussed and illustrated by examples with the emphasis on the fatigue of unnotched laminates.

  3. Processing of Hybrid Structures Consisting of Al-Based Metal Matrix Composites (MMCs) With Metallic Reinforcement of Steel or Titanium

    DTIC Science & Technology

    2013-09-01

    titanium - and steel-based metals, high specific stiffness, high specific strength , tailorable coefficient of thermal...to titanium and steel- based metals, high specific stiffuess, high specific strength , tailorable coefficient of thermal expansion (CTE), and high ...hollow, periodic cellular structures are of interest due to their very high stiffness to weight ratio and high damage tolerance (e.g., very high

  4. Laser-induced thermal characterization of nano Ag metal dispersed ceramic alumina matrix

    NASA Astrophysics Data System (ADS)

    George, Sajan D.; Anapara, Aji A.; Warrier, K. G. K.; Radhakrishnan, P.; Vallabhan, C. P. G.; Nampoori, V. P. N.

    2003-04-01

    In this paper, we report the measurements of thermal diffusivity of nano Ag metal dispersed ceramic alumina matrix sintered at different temperatures using laser induced non-destructive photoacoustic technique. Measurements of thermal diffusivity also have been carried out on specimens with various concentration of nano metal. Analysis of the data is done on the basis of one-dimensional model of Rosencwaig and Gersho. The present measurements on the thermal diffusivity of nano metal dispersed ceramic alumina shows that porosity has a great influence on the heat transport and the thermal diffusivity value. The present analysis also shows that the inclusion of nano metal into ceramic matrix increases its interconnectivity and hence the thermal diffusivity value. The present study on the samples sintered at different temperature shows that the porosity of the ceramics varies considerably with the change in sintering temperature. The results are interpreted in terms of phonon assisted heat transfer mechanism and the exclusion of pores with the increase in sintering temperature.

  5. Compressive and shear buckling analysis of metal matrix composite sandwich panels under different thermal environments

    NASA Technical Reports Server (NTRS)

    Ko, William L.; Jackson, Raymond H.

    1993-01-01

    Combined inplane compressive and shear buckling analysis was conducted on flat rectangular sandwich panels using the Raleigh-Ritz minimum energy method with a consideration of transverse shear effect of the sandwich core. The sandwich panels were fabricated with titanium honeycomb core and laminated metal matrix composite face sheets. The results show that slightly slender (along unidirectional compressive loading axis) rectangular sandwich panels have the most desirable stiffness-to-weight ratios for aerospace structural applications; the degradation of buckling strength of sandwich panels with rising temperature is faster in shear than in compression; and the fiber orientation of the face sheets for optimum combined-load buckling strength of sandwich panels is a strong function of both loading condition and panel aspect ratio. Under the same specific weight and panel aspect ratio, a sandwich panel with metal matrix composite face sheets has much higher buckling strength than one having monolithic face sheets.

  6. Experimental Research on Ultrasonic Vibration Milling Metal Matrix Composites SiCp/Al

    SciTech Connect

    Gao, G. F.; Zhao, B.; Xiang, D. H.; Zhao, M. L.

    2011-01-17

    Although particle reinforced metal matrix composites possess excellent physical properties, its machining performance is rather bad because of its specific structure. It is difficult to obtain good cutting effect by traditional machining method. So machining has become the bottleneck which strictly restricts its industry application. This paper mainly focuses on both wear characteristics of different tool materials and material removal mechanism in ultrasonic milling high volume fraction particle reinforced metal matrix composites SiCp/Al. An acoustic device for ultrasonic vibration milling was developed to introduce the ultrasonic vibration into the traditional machining process. Through the contrast experiment of traditional milling and ultrasonic vibration milling SiCp/Al, the mechanism of tool wear and characteristics of surface topography were analyzed. The experimental results showed that the surface integrity and tool life in the ultrasonic vibration milling SiCp/Al were improved.

  7. Production and mechanical properties of Al-SiC metal matrix composites

    NASA Astrophysics Data System (ADS)

    Karvanis, K.; Fasnakis, D.; Maropoulos, A.; Papanikolaou, S.

    2016-11-01

    The usage of Al-SiC Metal Matrix Composites is constantly increasing in the last years due to their unique properties such as light weight, high strength, high specific modulus, high fatigue strength, high hardness and low density. Al-SiC composites of various carbide compositions were produced using a centrifugal casting machine. The mechanical properties, tensile and compression strength, hardness and drop-weight impact strength were studied in order to determine the optimum carbide % in the metal matrix composites. Scanning electron microscopy was used to study the microstructure-property correlation. It was observed that the tensile and the compressive strength of the composites increased as the proportion of silicon carbide became higher in the composites. Also with increasing proportion of silicon carbide in the composite, the material became harder and appeared to have smaller values for total displacement and total energy during impact testing.

  8. Strengthening and grain refinement in an Al-6061 metal matrix composite through intense plastic straining

    SciTech Connect

    Valiev, R.Z.; Islamgaliev, R.K.; Kuzmina, N.F.; Li, Y.; Langdon, T.G.

    1998-12-04

    Intense plastic straining techniques such as torsion straining and equal channel angular (ECA) pressing are processing procedures which may be used to make beneficial changes in the properties of materials through a substantial refinement in the microstructure. Although intense plastic straining procedures have been used for grain refinement in numerous experiments reported over the last decade, there appears to have been no investigations in which these procedures were used with metal matrix composites. The present paper describes a series of experiments in which torsion straining and ECA pressing were applied to an Al-6061 metal matrix composite reinforced with 10 volume % of Al{sub 2}O{sub 3} particulates. As will be demonstrated, intense plastic straining has the potential for both reducing the grain size of the composite to the submicrometer level and increasing the strength at room temperature by a factor in the range of {approximately}2 to {approximately}3.

  9. Superelement methods in high temperature metal matrix composites. Final Report; M.S. Thesis, 1989

    NASA Technical Reports Server (NTRS)

    Trowbridge, Daniel

    1991-01-01

    A study into fiber fracture and debonding in metal matrix composites is conducted using the finite element method. The superelement finite element technique was used to model a metal matrix composite under various loading condition and with varying degrees of fiber debonding. The use of superelement saved many man hours by allowing for alteration of only the primary superelement to manipulate partial bonding for the entire model. The composite's material properties were calculated and the effects of fiber debonding on these properties were noted. The internal stress state of the composite while under various loads was also studied. Special interest was devoted to the change in stress state as a result of increasing fiber debonding.

  10. A Study on 3-Body Abrasive Wear Behaviour of Aluminium 8011 / Graphite Metal Matrix Composite

    NASA Astrophysics Data System (ADS)

    Latha Shankar, B.; Anil, K. C.; Patil, Rahul

    2016-09-01

    Metals and alloys have found their vital role in many applications like structural, corrosive, tribological, etc., in engineering environment. The alloys/composites having high strength to low weight ratio have gained attention of many researchers recently. In this work, graphite reinforced Aluminium 8011 metal matrix composite was prepared by conventional stir casting route, by varying the weight % of reinforcement. Uniform distribution of Graphite in matrix alloy was confirmed by optical micrographs. Prepared composite specimens were subjected to 3-body abrasive testing by varying applied load and time, the silica particles of 400 grit size were used as abrasive particles. It was observed that with the increase of weight% of Graphite the wear resistance of composite was also increasing and on comparison it was found that reinforced composite gives good wear resistance than base alloy.

  11. Creep of Refractory Fibers and Modeling of Metal and Ceramic Matrix Composite Creep Behavior

    NASA Technical Reports Server (NTRS)

    Tewari, S.N.

    1995-01-01

    Our concentration during this research was on the following subprograms. (1) Ultra high vacuum creep tests on 218, ST300 and WHfC tungsten and MoHfC molybdenum alloy wires, temperature range from 1100 K to 1500 K, creep time of 1 to 500 hours. (2) High temperature vacuum tensile tests on 218, ST300 and WHfC tungsten and MoHfC molybdenum alloy wires. (3) Air and vacuum tensile creep tests on polycrystalline and single crystal alumina fibers, such as alumina-mullite Nextel fiber, yttrium aluminum ganet (YAG) and Saphikon, temperature range from 1150 K to 1470 K, creep time of 2 to 200 hours. (4) Microstructural evaluation of crept fibers, TEM study on the crept metal wires, SEM study on the fracture surface of ceramic fibers. (5) Metal Matrix Composite creep models, based on the fiber creep properties and fiber-matrix interface zone formation.

  12. Predicting Mechanical Properties of Metal Matrix Syntactic Foams Reinforced with Ceramic Spheres

    DTIC Science & Technology

    2012-01-01

    reinforced with Al2O3 spheres of various sizes, size ranges, and wall thickness to sphere diameter ratios show good agreement. Introduction Metal matrix...treatments reinforced with Al2O3 spheres of various sizes, size ranges, and wall thickness to sphere diameter ratios show good agreement. 15. SUBJECT...longitudinally and not laterally (i.e. no barreling: ) until all hollow reinforcements are crushed. Assuming the wall thickness of the hollow

  13. METAL-MATRIX COMPOSITES AND THERMAL SPRAY COATINGS FOR EARTH MOVING MACHINES

    SciTech Connect

    D. Trent Weaver; Matthew T. Kiser

    2003-10-01

    In the 11th quarter, further testing was performed on thermal spray coatings. A component coated and fused in the 9th quarter underwent high-stress abrasive wear testing. The test successfully showed this coating could survive in a high stress, sliding wear environment as the base layer in an FGM design coating. Work on the ferrous metal-matrix composites was completed in previous quarter and therefore no update is provided.

  14. Model Determined for Predicting Fatigue Lives of Metal Matrix Composites Under Mean Stresses

    NASA Technical Reports Server (NTRS)

    Lerch, Bradley

    1997-01-01

    Aircraft engine components invariably are subjected to mean stresses over and above the cyclic loads. In monolithic materials, it has been observed that tensile mean stresses are detrimental and compressive mean stresses are beneficial to fatigue life in comparison to a base of zero mean stress. Several mean stress models exist for monolithic metals, but each differ quantitatively in the extent to which detrimental or beneficial effects are ascribed. There have been limited attempts to apply these models to metal matrix composites. At the NASA Lewis Research Center, several mean stress models--the Smith-Watson- Topper, Walker, Normalized Goodman, and Soderberg models--were examined for applicability to this class of composite materials. The Soderberg approach, which normalizes the mean stress to a 0.02-percent yield strength, was shown to best represent the effect of mean stresses over the range covered. The other models varied significantly in their predictability and often failed to predict the composite behavior at very high tensile mean stresses. This work is the first to systematically demonstrate the influence of mean stresses on metal matrix composites and model their effects. Attention also was given to fatigue-cracking mechanisms in the Ti-15-3 matrix and to micromechanics analyses of mean stress effects.

  15. Action of Cryogenic chill on Mechanical properties of Nickel alloy Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Kumar, B. K. Anil; Ananthaprasad, M. G.; GopalaKrishna, K.

    2016-09-01

    In the area of material science engineering, metallurgists may be at the forefront of new technologies, developing metals for new applications, or involved in the traditional manufacture. By doing so it is possible for metallurgist to apply their knowledge of metals to solve complex problems and looking for ways to improve the mechanical properties of the materials. Therefore, an investigation in the present research was made to fabricate and evaluate the microstructure and mechanical properties of composites developed using cryogenically cooled copper chills, consisting of nickel alloy matrix and garnet particles as the reinforcement. The reinforcement being added ranges from 3 to 12 wt.% in steps of 3%. A stir casting process was used to fabricate the nickel base matrix alloy fused with garnet reinforcement particle. The matrix alloy was melted in a casting furnace at around 1350°C, the garnet particulates which was preheated to 600°C, was introduced evenly into the molten metal alloy. An arrangement was made at one end of the mould by placing copper chill blocks of varying thickness brazed with MS hallow block in which liquid nitrogen was circulated for cryogenic effect. After solidification, the composite materials thus synthesized were examined for microstructural and mechanical properties as per ASTM standards.

  16. Interfacial characteristics for brazing of aluminum matrix composites with Al-12Si filler metals

    SciTech Connect

    Weng, W.P.; Chuang, T.H.

    1997-12-01

    Discussions concerning the interfacial reactions and characterizations in brazing aluminum matrix composites are documented in this study. Joints of alumina particulate reinforced 6061 aluminum matrix composites were made using an Al-12 (wt pct) Si filler metal by vacuum brazing. The resulted maximum bonding strengths were 75.4, 81.5, and 71.8 MPa for 10, 15, and 20 vol pct alumina reinforcement, respectively. The microstructural examinations revealed that the bonding strength was strictly related to the reinforced alumina particles and the reaction products presented at the joint interfaces. During brazing, Mg segregated at the joining interface and alumina/6061 Al interface. Further, reactions between alumina and 6061 Al matrix resulted in the formation of Mg-rich phases, such as MgAl{sub 2}O{sub 4} and MgO, near the joining interface and the alumina reinforcement. The Si in the filler material penetrated into the metal matrix composites (MMCs) matrix and segregated at the alumina/6061 Al interfaces. This phenomenon can be confirmed by a joint between two alumina bulk specimens.

  17. Critique of Macro Flow/Damage Surface Representations for Metal Matrix Composites Using Micromechanics

    NASA Technical Reports Server (NTRS)

    Lissenden, Cliff J.; Arnold, Steven M.

    1996-01-01

    Guidance for the formulation of robust, multiaxial, constitutive models for advanced materials is provided by addressing theoretical and experimental issues using micromechanics. The multiaxial response of metal matrix composites, depicted in terms of macro flow/damage surfaces, is predicted at room and elevated temperatures using an analytical micromechanical model that includes viscoplastic matrix response as well as fiber-matrix debonding. Macro flow/damage surfaces (i.e., debonding envelopes, matrix threshold surfaces, macro 'yield' surfaces, surfaces of constant inelastic strain rate, and surfaces of constant dissipation rate) are determined for silicon carbide/titanium in three stress spaces. Residual stresses are shown to offset the centers of the flow/damage surfaces from the origin and their shape is significantly altered by debonding. The results indicate which type of flow/damage surfaces should be characterized and what loadings applied to provide the most meaningful experimental data for guiding theoretical model development and verification.

  18. Concurrent micromechanical tailoring and fabrication process optimization for metal-matrix composites

    NASA Technical Reports Server (NTRS)

    Morel, M.; Saravanos, D. A.; Chamis, Christos C.

    1990-01-01

    A method is presented to minimize the residual matrix stresses in metal matrix composites. Fabrication parameters such as temperature and consolidation pressure are optimized concurrently with the characteristics (i.e., modulus, coefficient of thermal expansion, strength, and interphase thickness) of a fiber-matrix interphase. By including the interphase properties in the fabrication process, lower residual stresses are achievable. Results for an ultra-high modulus graphite (P100)/copper composite show a reduction of 21 percent for the maximum matrix microstress when optimizing the fabrication process alone. Concurrent optimization of the fabrication process and interphase properties show a 41 percent decrease in the maximum microstress. Therefore, this optimization method demonstrates the capability of reducing residual microstresses by altering the temperature and consolidation pressure histories and tailoring the interphase properties for an improved composite material. In addition, the results indicate that the consolidation pressures are the most important fabrication parameters, and the coefficient of thermal expansion is the most critical interphase property.

  19. Combined micromechanical and fabrication process optimization for metal-matrix composites

    NASA Technical Reports Server (NTRS)

    Morel, M.; Saravanos, D. A.; Chamis, C. C.

    1991-01-01

    A method is presented to minimize the residual matrix stresses in metal matrix composites. Fabrication parameters such as temperature and consolidation pressure are optimized concurrently with the characteristics (i.e., modulus, coefficient of thermal expansion, strength, and interphase thickness) of a fiber-matrix interphase. By including the interphase properties in the fabrication process, lower residual stresses are achievable. Results for an ultra-high modulus graphite (P100)/copper composite show a reduction of 21 percent for the maximum matrix microstress when optimizing the fabrication process alone. Concurrent optimization of the fabrication process and interphase properties show a 41 percent decrease in the maximum microstress. Therefore, this optimization method demonstrates the capability of reducing residual microstresses by altering the temperature and consolidation pressure histories and tailoring the interphase properties for an improved composite material. In addition, the results indicate that the consolidation pressures are the most important fabrication parameters, and the coefficient of thermal expansion is the most critical interphase property.

  20. Role of interfacial and matrix creep during thermal cycling of continuous fiber reinforced metal-matrix composites

    SciTech Connect

    Dutta, I.

    2000-03-14

    A uni-dimensional micro-mechanical model for thermal cycling of continuous fiber reinforced metal-matrix composites is developed. The model treats the fiber and matrix as thermo-elastic and thermo-elasto-plastic-creeping solids, respectively, and allows the operation of multiple matrix creep mechanisms at various stages of deformation through the use of unified creep laws. It also incorporates the effect of interfacial sliding by an interface-diffusion-controlled diffusional creep mechanism proposed earlier (Funn and Dutta, Acta mater., 1999, 47, 149). The results of thermal cycling simulations based on a graphite fiber reinforced pure aluminum-matrix composite were compared with experimental data on a P100 graphite-6061 Al composite. The model successfully captured all the important features of the observed heating/cooling rate dependence, strain hysteresis, residual permanent strain at the end of a cycle, as well as both intrusion and protrusion of the fiber-ends relative to the matrix at the completion of cycling. The analysis showed that the dominant deformation mechanism operative in the matrix changes continually during thermal cycling due to continuous stress and temperature revision. Based on these results, a framework for the construction of a transient deformation mechanism map for thermal excursions of continuous fiber composites is proposed.

  1. Processing, microstructure, and mechanical behavior of cast magnesium metal matrix composites

    NASA Astrophysics Data System (ADS)

    Luo, A.

    1995-09-01

    Magnesium metal matrix composites (MMCs) have been receiving attention in recent years as an attractive choice for aerospace and automotive applications because of their low density and superior specific properties. This article presents a liquid mixing and casting process that can be used to produce SiC particulate-reinforced magnesium metal matrix composites via conventional foundry processes. Microstructural features, such as SiC particle distribution, grain refinement, and particle/matrix interfacial reactions of the cast magnesium matrix composites, are investigated, and the effects of solidification-process parameters and matrix alloys (pure Mg and Mg-9 pct Al-1 pct Zn alloy AZ91) on the microstructure are established. The results of this work suggest that in the solidification processing of MMCs, it is important to optimize the process parameters both to avoid excessive interfacial reactions and simultaneously achieve wetting, so that a good particle distribution and interfacial bonding are obtained. The tensile properties, strain hardening, and fracture behavior of the AZ91/SiC composites are also studied and the results are compared with those of the unreinforced AZ91 alloy. The strengthening mechanisms for AZ91/SiC composite, based on the proposed SiC particle/matrix interaction during deformation, are used to explain the increased yield strength and elastic modulus of the composite over the magnesium matrix alloy. The low ductility found in the composites is due to the early appearance of localized damages, such as particle cracking, matrix cracking, and occasionally interface debonding, in the fracture process of the composite.

  2. Metals Sector

    EPA Pesticide Factsheets

    Find environmental regulatory information about the metals sector (NAICS 331 & 332), including NESHAPs for metal coatings, effluent guidelines for metal products, combustion compliance assistance, and information about foundry sand recycling.

  3. Metal aminoboranes

    DOEpatents

    Burrell, Anthony K.; Davis, Benjamin J.; Thorn, David L.; Gordon, John C.; Baker, R. Thomas; Semelsberger, Troy Allen; Tumas, William; Diyabalanage, Himashinie Vichalya Kaviraj; Shrestha, Roshan P.

    2010-05-11

    Metal aminoboranes of the formula M(NH.sub.2BH.sub.3).sub.n have been synthesized. Metal aminoboranes are hydrogen storage materials. Metal aminoboranes are also precursors for synthesizing other metal aminoboranes. Metal aminoboranes can be dehydrogenated to form hydrogen and a reaction product. The reaction product can react with hydrogen to form a hydrogen storage material. Metal aminoboranes can be included in a kit.

  4. Insights from the Lattice-Strain Evolution on Deformation Mechanisms in Metallic-Glass-Matrix Composites

    DOE PAGES

    Jia, Haoling; Zheng, Lili; Li, Weidong; ...

    2015-02-18

    In this paper, in situ high-energy synchrotron X-ray diffraction experiments and micromechanics-based finite element simulations have been conducted to examine the lattice-strain evolution in metallic-glass-matrix composites (MGMCs) with dendritic crystalline phases dispersed in the metallic-glass matrix. Significant plastic deformation can be observed prior to failure from the macroscopic stress–strain curves in these MGMCs. The entire lattice-strain evolution curves can be divided into elastic–elastic (denoting deformation behavior of matrix and inclusion, respectively), elastic–plastic, and plastic–plastic stages. Characteristics of these three stages are governed by the constitutive laws of the two phases (modeled by free-volume theory and crystal plasticity) and geometric informationmore » (crystalline phase morphology and distribution). The load-partitioning mechanisms have been revealed among various crystalline orientations and between the two phases, as determined by slip strain fields in crystalline phase and by strain localizations in matrix. Finally, implications on ductility enhancement of MGMCs are also discussed.« less

  5. Insights from the Lattice-Strain Evolution on Deformation Mechanisms in Metallic-Glass-Matrix Composites

    SciTech Connect

    Jia, Haoling; Zheng, Lili; Li, Weidong; Li, Nan; Qiao, Junwei; Wang, Gongyao; Ren, Yang; Liaw, Peter K.; Gao, Yanfei

    2015-02-18

    In this paper, in situ high-energy synchrotron X-ray diffraction experiments and micromechanics-based finite element simulations have been conducted to examine the lattice-strain evolution in metallic-glass-matrix composites (MGMCs) with dendritic crystalline phases dispersed in the metallic-glass matrix. Significant plastic deformation can be observed prior to failure from the macroscopic stress–strain curves in these MGMCs. The entire lattice-strain evolution curves can be divided into elastic–elastic (denoting deformation behavior of matrix and inclusion, respectively), elastic–plastic, and plastic–plastic stages. Characteristics of these three stages are governed by the constitutive laws of the two phases (modeled by free-volume theory and crystal plasticity) and geometric information (crystalline phase morphology and distribution). The load-partitioning mechanisms have been revealed among various crystalline orientations and between the two phases, as determined by slip strain fields in crystalline phase and by strain localizations in matrix. Finally, implications on ductility enhancement of MGMCs are also discussed.

  6. Metal Matrix Composite LOX Turbopump Housing via Novel Tool-less Net-Shape Pressure Infiltration Casting Technology

    NASA Technical Reports Server (NTRS)

    Shah, Sandeep; Lee, Jonathan; Bhat, Biliyar; Wells, Doug; Gregg, Wayne; Marsh, Matthew; Genge, Gary; Forbes, John; Salvi, Alex; Cornie, James A.

    2003-01-01

    Metal matrix composites for propulsion components offer high performance and affordability, resulting in low weight and cost. The following sections in this viewgraph presentation describe the pressure infiltration casting of a metal matrix composite LOX turbopump housing: 1) Baseline Pump Design and Stress Analysis; 2) Tool-less Advanced Pressure Infiltration Casting Process; 3) Preform Splicing and Joining for Large Components such as Pump Housing; 4) Fullscale Pump Housing Redesign.

  7. Experimental and Computational Study of Interphase Properties and Mechanics in Titanium Metal Matrix Composites at Elevated Temperatures

    DTIC Science & Technology

    2005-03-01

    properties of this region 3 depend directly upon the chemical, mechanical and thermodynamic nature of the bonding process between the matrix and the fiber...Experimental and Computational Study of Interphase Properties and Mechanics in Titanium Metal Matrix Composites at Elevated Temperatures Final Report...AND SUBTITLE 5a. CONTRACT NUMBER Experimental and Computational Study of Interphase Properties and Sb. GRANT NUMBER Mechanics in Titanium Metal

  8. Process for the manufacture of seamless metal-clad fiber-reinforced organic matrix composite structures

    NASA Technical Reports Server (NTRS)

    Bluck, Raymond M. (Inventor); Bush, Harold G. (Inventor); Johnson, Robert R. (Inventor)

    1991-01-01

    A process for producing seamless metal-clad composite structures includes providing a hollow, metallic inner member and an outer sleeve to surround the inner member and define an inner space therebetween. A plurality of continuous reinforcing fibers is attached to the distal end of the outside diameter of the inner member, and the inner member is then introduced, distal end first, into one end of the outer sleeve. The inner member is then moved, distal end first, into the outer sleeve until the inner member is completely enveloped by the outer sleeve. A liquid matrix material is then injected into the space containing the reinforcing fibers between the inner member and the outer sleeve. Next a pressurized heat transfer medium is passed through the inner member to cure the liquid matrix material. Finally, the wall thickness of both the inner member and the outer sleeve are reduced to desired dimensions by chemical etching, which adjusts the thermal expansion coefficient of the metal-clad composite structure to a desired value.

  9. A unique set of micromechanics equations for high temperature metal matrix composites

    NASA Technical Reports Server (NTRS)

    Hopkins, D. A.; Chamis, C. C.

    1985-01-01

    A unique set of micromechanic equations is presented for high temperature metal matrix composites. The set includes expressions to predict mechanical properties, thermal properties and constituent microstresses for the unidirectional fiber reinforced ply. The equations are derived based on a mechanics of materials formulation assuming a square array unit cell model of a single fiber, surrounding matrix and an interphase to account for the chemical reaction which commonly occurs between fiber and matrix. A three-dimensional finite element analysis was used to perform a preliminary validation of the equations. Excellent agreement between properties predicted using the micromechanics equations and properties simulated by the finite element analyses are demonstrated. Implementation of the micromechanics equations as part of an integrated computational capability for nonlinear structural analysis of high temperature multilayered fiber composites is illustrated.

  10. Nondestructive evaluation of ceramic and metal matrix composites for NASA's HITEMP and enabling propulsion materials programs

    NASA Technical Reports Server (NTRS)

    Generazio, Edward R.

    1992-01-01

    In a preliminary study, ultrasonic, x-ray opaque, and fluorescent dye penetrants techniques were used to evaluate and characterize ceramic and metal matrix composites. Techniques are highlighted for identifying porosity, fiber alignment, fiber uniformity, matrix cracks, fiber fractures, unbonds or disbonds between laminae, and fiber-to-matrix bond variations. The nondestructive evaluations (NDE) were performed during processing and after thermomechanical testing. Specific examples are given for Si3N4/SiC (SCS-6 fiber), FeCrAlY/Al2O3 fibers, Ti-15-3/SiC (SCS-6 fiber) materials, and Si3N4/SiC (SCS-6 fiber) actively cooled panel components. Results of this study indicate that the choice of the NDE tools to be used can be optimized to yield a faithful and accurate evaluation of advanced composites.

  11. Compressive Properties of Metal Matrix Syntactic Foams in Free and Constrained Compression

    NASA Astrophysics Data System (ADS)

    Orbulov, Imre Norbert; Májlinger, Kornél

    2014-06-01

    Metal matrix syntactic foam (MMSF) blocks were produced by an inert gas-assisted pressure infiltration technique. MMSFs are advanced hollow sphere reinforced-composite materials having promising application in the fields of aviation, transport, and automotive engineering, as well as in civil engineering. The produced blocks were investigated in free and constrained compression modes, and besides the characteristic mechanical properties, their deformation mechanisms and failure modes were studied. In the tests, the chemical composition of the matrix material, the size of the reinforcing ceramic hollow spheres, the applied heat treatment, and the compression mode were considered as investigation parameters. The monitored mechanical properties were the compressive strength, the fracture strain, the structural stiffness, the fracture energy, and the overall absorbed energy. These characteristics were strongly influenced by the test parameters. By the proper selection of the matrix and the reinforcement and by proper design, the mechanical properties of the MMSFs can be effectively tailored for specific and given applications.

  12. Models for predicting damage evolution in metal matrix composites subjected to cyclic loading

    SciTech Connect

    Allen, D.H.; Hurtado, L.D.; Helms, K.L.E.

    1995-03-01

    A thermomechanical analysis of a continuous fiber metal matrix composite (MMC) subjected to cyclic loading is performed herein. The analysis includes the effects of processing induced residual thermal stresses, matrix inelasticity, and interface cracking. Due to these complexities, the analysis is performed computationally using the finite element method. Matrix inelasticity is modelled with a rate dependent viscoplasticity model. Interface fracture is modelled by the use of a nonlinear interface constitutive model. The problem formulation is summarized, and results are given for a four-ply unidirectional SCS-6/{beta}21S titanium composite under high temperature isothermal mechanical fatigue. Results indicate rate dependent viscoplasticity can be a significant mechanism for dissipating the energy available for damage propagation, thus contributing to improved ductility of the composite. Results also indicate that the model may be useful for inclusion in life prediction methodologies for MMC`s.

  13. A unique set of micromechanics equations for high-temperature metal matrix composites

    NASA Technical Reports Server (NTRS)

    Hopkins, Dale A.; Chamis, Christos C.

    1988-01-01

    A unique set of micromechanic equations is presented for high-temperature metal matrix composites. The set includes expressions to predict mechanical properties, thermal properties and constituent microstresses for the unidirectional fiber reinforced ply. The equations are derived based on a mechanics of materials formulation assuming a square array unit cell model of a single fiber, surrounding matrix and an interphase to account for the chemical reaction which commonly occurs between fiber and matrix. A three-dimensional finite element analysis was used to perform a preliminary validation of the equations. Excellent agreement between properties predicted using the micromechanics equations and properties simulated by the finite element analyses are demonstrated. Implementation of the micromechanics equations as part of an integrated computational capability for nonlinear structural analysis of high temperature multilayered fiber composites is illustrated.

  14. Dislocation fiber interactions in short fiber reinforced metal matrix composites during creep and during thermal cycling

    SciTech Connect

    Eggeler, G.F.; Earthman, J.C.

    1997-12-22

    Short fiber reinforced metal matrix composites (SFR MMCs) are attractive engineering materials because they exhibit increased strength and wear resistance as compared to the fiber free matrix materials. For example, an aluminum alloy containing 15 volume percent of Al{sub 2}O{sub 3} fibers with average dimensions of 200 {micro}m length and 3 {micro}m diameter exhibits an improved creep strength with respect to the fiber free matrix. In addition to extended periods of isothermal and static creep loading high temperature components are subjected to temperature changes which are associated with thermal stresses. Thermal cycles can be due to start up and shut down events and can also be a consequence of anisothermal operating conditions. In short fiber reinforced aluminum alloys, in the stress and temperature range of interest, dislocation creep governs the deformation behavior of the MMC`s metallic matrix. It is therefore interesting to discuss the role of dislocations during creep and during thermal cycling of SFR MMCs. In the present paper the authors describe some basic dislocation mechanisms near the fiber/matrix-interface (FMI) of SFR MMCs. They first consider dislocation structures which are associated with the processing of SFR MMCs. Then dislocation processes which are associated with (1) static isothermal creep and (2) thermal cycling are discussed. Common and distinct features of the associated dislocation structures in the matrix zone near the FMI are highlighted. The authors then use the insight they have gained to qualitatively understand the role of dislocations in the macroscopic response of a SFR MMC under more complex load profiles.

  15. Joining of ceramics and ceramic matrix composites via reactive metal penetration

    NASA Astrophysics Data System (ADS)

    Locatelli, Mark Rico

    The processing and properties of ceramic and ceramic matrix composite components have improved to the point that they are now candidates for use in a variety of structural applications at high temperature. However, the lack of effective joining techniques limits further application of these materials. In an effort to remove this limitation a joining process based on the reactive metal penetration process used to make bulk metal/ceramic composites has been developed to join ceramics. This joining technique offers the potential to bond refractory components at reduced temperature, thus alleviating some of the limitations of traditional ceramic joining processes. Several experiments joining alumina and SiCf/SiC composite have been carried out at temperatures of 1100--1200°C. The results of these experiments show that processing ceramic joints with composite interlayers at these temperatures is possible, and may be technologically significant if a number of interesting processing and microstructural difficulties can be successfully overcome.

  16. Influence of fiber architecture on the elastic an d inelastic response of metal matrix composites

    NASA Technical Reports Server (NTRS)

    Arnold, Steven M.; Pindera, Marek-Jerzy; Wilt, Thomas E.

    1995-01-01

    This three part paper focuses on the effect of fiber architecture (i.e., shape and distribution) on the elastic and inelastic response of metal matrix composites. The first part provides an annotative survey of the literature, presented as a historical perspective, dealing with the effects of fiber shape and distribution on the response of advanced polymeric matrix and metal matrix composites. Previous investigations dealing with both continuously and discontinuously reinforced composites are included. A summary of the state-of-the-art will assist in defining new directions in this quickly reviving area of research. The second part outlines a recently developed analytical micromechanics model that is particularly well suited for studying the influence of these effects on the response of metal matrix composites. This micromechanics model, referred to as the generalized method of cells (GMC), is capable of predicting the overall, inelastic behavior of unidirectional, multi-phased composites given the properties of the constituents. In particular, the model is sufficiently general to predict the response of unidirectional composites reinforced by either continuous or discontinuous fibers with different inclusion shapes and spatial arrangements in the presence of either perfect or imperfect interfaces and/or interfacial layers. Recent developments regarding this promising model, as well as directions for future enhancements of the model's predictive capability, are included. Finally, the third pan provides qualitative results generated using GMC for a representative titanium matix composite system, SCS-6/TlMETAL 21S. Results are presented that correctly demonstrate the relative effects of fiber arrangement and shape on the longitudinal and transverse stress-strain and creep response, with both strong and weak fiber/matrix interfacial bonds. The fiber arrangements include square, square diagonal, hexagonal and rectangular periodic arrays, as well as a random array. The

  17. Microyielding of core-shell crystal dendrites in a bulk-metallic-glass matrix composite

    DOE PAGES

    Huang, E. -Wen; Qiao, Junwei; Winiarski, Bartlomiej; ...

    2014-03-18

    In-situ synchrotron x-ray experiments have been used to follow the evolution of the diffraction peaks for crystalline dendrites embedded in a bulk metallic glass matrix subjected to a compressive loading-unloading cycle. We observe irreversible diffraction-peak splitting even though the load does not go beyond half of the bulk yield strength. The chemical analysis coupled with the transmission electron microscopy mapping suggests that the observed peak splitting originates from the chemical heterogeneity between the core (major peak) and the stiffer shell (minor peak) of the dendrites. A molecular dynamics model has been developed to compare the hkl-dependent microyielding of the bulkmore » metallic-glass matrix composite. As a result, the complementary diffraction measurements and the simulation results suggest that the interfaces between the amorphous matrix and the (211) crystalline planes relax under prolonged load that causes a delay in the reload curve which ultimately catches up with the original path.« less

  18. Differential continuum damage mechanics models for creep and fatigue of unidirectional metal matrix composites

    NASA Technical Reports Server (NTRS)

    Arnold, S. M.; Kruch, S.

    1991-01-01

    Three multiaxial isothermal continuum damage mechanics models for creep, fatigue, and creep/fatigue interaction of a unidirectional metal matrix composite volume element are presented, only one of which will be discussed in depth. Each model is phenomenological and stress based, with varying degrees of complexity to accurately predict the initiation and propagation of intergranular and transgranular defects over a wide range of loading conditions. The development of these models is founded on the definition of an initially transversely isotropic fatigue limit surface, static fracture surface, normalized stress amplitude function and isochronous creep damage failure surface, from which both fatigue and creep damage evolutionary laws can be obtained. The anisotropy of each model is defined through physically meaningful invariants reflecting the local stress and material orientation. All three transversely isotropic models have been shown, when taken to their isotropic limit, to directly simplify to previously developed and validated creep and fatigue continuum damage theories. Results of a nondimensional parametric study illustrate (1) the flexibility of the present formulation when attempting to characterize a large class of composite materials, and (2) its ability to predict anticipated qualitative trends in the fatigue behavior of unidirectional metal matrix composites. Additionally, the potential for the inclusion of various micromechanical effects (e.g., fiber/matrix bond strength, fiber volume fraction, etc.), into the phenomenological anisotropic parameters is noted, as well as a detailed discussion regarding the necessary exploratory and characterization experiments needed to utilize the featured damage theories.

  19. Active metal-matrix composites with embedded smart materials by ultrasonic additive manufacturing

    NASA Astrophysics Data System (ADS)

    Hahnlen, Ryan; Dapino, Marcelo J.

    2010-04-01

    This paper presents the development of active aluminum-matrix composites manufactured by Ultrasonic Additive Manufacturing (UAM), an emerging rapid prototyping process based on ultrasonic metal welding. Composites created through this process experience temperatures as low as 25 °C during fabrication, in contrast to current metal-matrix fabrication processes which require temperatures of 500 °C and above. UAM thus provides unprecedented opportunities to develop adaptive structures with seamlessly embedded smart materials and electronic components without degrading the properties that make these materials and components attractive. This research focuses on developing UAM composites with aluminum matrices and embedded shape memory NiTi, magnetostrictive Galfenol, and electroactive PVDF phases. The research on these composites will focus on: (i) electrical insulation between NiTi and Al phases for strain sensors, investigation and modeling of NiTi-Al composites as tunable stiffness materials and thermally invariant structures based on the shape memory effect; (ii) process development and composite testing for Galfenol-Al composites; and (iii) development of PVDF-Al composites for embedded sensing applications. We demonstrate a method to electrically insulate embedded materials from the UAM matrix, the ability create composites containing up to 22.3% NiTi, and their resulting dimensional stability and thermal actuation characteristics. Also demonstrated is Galfenol-Al composite magnetic actuation of up to 54 μ(see manuscript), and creation of a PVDF-Al composite sensor.

  20. A differential CDM model for fatigue of unidirectional metal matrix composites

    NASA Technical Reports Server (NTRS)

    Arnold, S. M.; Kruch, S.

    1992-01-01

    A multiaxial, isothermal, continuum damage mechanics (CDM) model for fatigue of a unidirectional metal matrix composite volume element is presented. The model is phenomenological, stress based, and assumes a single scalar internal damage variable, the evolution of which is anisotropic. The development of the fatigue damage model, (i.e., evolutionary law) is based on the definition of an initially transversely isotropic fatigue limit surface, a static fracture surface, and a normalized stress amplitude function. The anisotropy of these surfaces and function, and therefore the model, is defined through physically meaningful invariants reflecting the local stress and material orientation. This transversely isotropic model is shown, when taken to it's isotropic limit, to directly simplify to a previously developed and validated isotropic fatigue continuum damage model. Results of a nondimensional parametric study illustrate (1) the flexibility of the present formulation in attempting to characterize a class of composite materials, and (2) the capability of the formulation in predicting anticipated qualitative trends in the fatigue behavior of unidirectional metal matrix composites. Also, specific material parameters representing an initial characterization of the composite system SiC/Ti 15-3 and the matrix material (Ti 15-3) are reported.

  1. Toxicity to Eisenia andrei and Folsomia candida of a metal mixture applied to soil directly or via an organic matrix.

    PubMed

    Natal-da-Luz, T; Ojeda, G; Pratas, J; Van Gestel, C A M; Sousa, J P

    2011-09-01

    Regulatory limits for chemicals and ecological risk assessment are usually based on the effects of single compounds, not taking into account mixture effects. The ecotoxicity of metal-contaminated sludge may, however, not only be due to its metal content. Both the sludge matrix and the presence of other toxicants may mitigate or promote metal toxicity. To test this assumption, the toxicity of soils recently amended with an industrial sludge predominantly contaminated with chromium, copper, nickel, and zinc and soils freshly spiked with the same mixture of metals was evaluated through earthworm (Eisenia andrei) and collembolan (Folsomia candida) reproduction tests. The sludge was less toxic than the spiked metal mixture for E. andrei but more toxic for F. candida. Results obtained for the earthworms suggest a decrease in metal bioavailability promoted by the high organic matter content of the sludge. The higher toxicity of the sludge for F. candida was probably due to the additive toxic effect of other pollutants.

  2. Thermal analysis on Al7075/Al2O3 metal matrix composites fabricated by stir casting process

    NASA Astrophysics Data System (ADS)

    Jacob, S.; Shajin, S.; Gnanavel, C.

    2017-03-01

    Metal matrix Composites (MMC’s) have evoked a keen interest in recent times for various applications in aerospace, renewable energy and automotive industries due to their superior strength, low cost, easy availability and high temperature resistance [1]. The crack and propagation occurs in conventional materials without any appreciable indication in a short span. Hence composite materials are preferred nowadays to overcome this problem [2]. The process of metal matrix composites (MMC’s) is to unite the enviable attributes of metals and ceramics. The Stir casting method is used for producing aluminium metal matrix composites (AMC’s). A key challenge of the process is to spread the ceramic particles to achieve a defect free microstructure [2]. By carefully selecting stir casting processing specification, such as stirring time, temperature of the melt and blade angle, the desired microstructure can be obtained. The focus of this work is to develop a high strength particulate strengthen aluminium metal matrix composites, and Al7075 was selected which can offer high strength without much disturbing ductility of metal matrix [4]. The composites will be examined using standard metallurgical and mechanical tests. The cast composites are analysed to Laser flash analysis (LFA) to determine Thermal conductivity [5]. Also changes in microstructure are determined by using SEM analysis.

  3. Metal Matrix Composites Deposition in Twin Wire Arc Spraying Utilizing an External Powder Injection Composition

    NASA Astrophysics Data System (ADS)

    Tillmann, W.; Abdulgader, M.; Hagen, L.; Nellesen, J.

    2014-01-01

    The powder injection parameters, the location of the injection port, as well as the metal matrix composites are important features, which determine the deposition efficiency and embedding behavior of hard materials in the surrounding matrix of the twin wire arc-spraying process. This study investigates the applicability of external powder injection and aims to determine whether the powder injection parameters, the location, and the material combination (composition of the matrix as well as hard material) need to be specifically tailored. Therefore, the position of the injection port in relation to the arc zone was altered along the spraying axis and perpendicular to the arc. The axial position of the injection port determines the thermal activation of the injected powder. An injection behind the arc, close to the nozzle outlet, seems to enhance the thermal activation. The optimal injection positions of different hard materials in combination with zinc-, nickel- and iron-based matrices were found to be closer to the arc zone utilizing a high-speed camera system. The powder size, the mass of the particle, the carrier gas flow, and the electric insulation of the hard material affect the perpendicular position of the radial injection port. These findings show that the local powder injection, the wetting behavior of particles in the realm of the molten pool as well as the atomization behavior of the molten pool all affect the embedding behavior of the hard material in the surrounded metallic matrix. Hardness measurement by means of nanoindentation and EDX analysis along transition zones were utilized to estimate the bonding strength. The observation of a diffusion zone indicates a strong metallurgical bonding for boron carbides embedded in steel matrix.

  4. MS&T'13 Symposium Preview: Metal and Polymer Matrix Composites

    NASA Astrophysics Data System (ADS)

    Gupta, Nikhil; Paramsothy, Muralidharan

    2013-08-01

    The Metal and Polymer Matrix Composites symposium at Materials Science & Technology 2013 (MS&T'13) conference is planned to provide a platform to researchers working on various aspects of composite materials and capture the state of the art in this area. The dialogue among leading researchers is expected to provide insight into the future of this field and identify the future directions in terms of research, development, and applications of composite materials. In the 2 day program, the symposium includes 34 presentations, including 10 invited presentations. The contributions have come from 16 different countries including USA, Mexico, Switzerland, India, Egypt, and Singapore.

  5. High speed turning of metal matrix composites with tools of different material and geometry

    SciTech Connect

    Gatto, A.; Iuliano, L.; Tagliaferri, V.

    1995-08-01

    Metal matrix composites are manufactured in a variety of grades and forms, but machining is usually necessary to obtain finished engineering components. The presence of the bard reinforcing ceramic makes these materials difficult for conventional machining and a severe tool wear can occur. This paper describes high speed turning tests performed on a 2024 Al alloy and on composites SiC2009 Al alloy with 15% whiskers and 20% particles employing tools of different materials and geometry. The effect of the tool material, tool geometry and cooling on the cut surface quality are described. The morphology of machined surfaces, their sections and profiles were examined by SEM and EDAX analyses were performed.

  6. Optimal fabrication processes for unidirectional metal-matrix composites: A computational simulation

    NASA Technical Reports Server (NTRS)

    Saravanos, D. A.; Murthy, P. L. N.; Morel, M.

    1990-01-01

    A method is proposed for optimizing the fabrication process of unidirectional metal matrix composites. The temperature and pressure histories are optimized such that the residual microstresses of the composite at the end of the fabrication process are minimized and the material integrity throughout the process is ensured. The response of the composite during the fabrication is simulated based on a nonlinear micromechanics theory. The optimal fabrication problem is formulated and solved with non-linear programming. Application cases regarding the optimization of the fabrication cool-down phases of unidirectional ultra-high modulus graphite/copper and silicon carbide/titanium composites are presented.

  7. On Poisson's ratio for metal matrix composite laminates. [aluminum boron composites

    NASA Technical Reports Server (NTRS)

    Herakovich, C. T.; Shuart, M. J.

    1978-01-01

    The definition of Poisson's ratio for nonlinear behavior of metal matrix composite laminates is discussed and experimental results for tensile and compressive loading of five different boron-aluminum laminates are presented. It is shown that there may be considerable difference in the value of Poisson's ratio as defined by a total strain or an incremental strain definition. It is argued that the incremental definition is more appropriate for nonlinear material behavior. Results from a (0) laminate indicate that the incremental definition provides a precursor to failure which is not evident if the total strain definition is used.

  8. Structure-performance maps of polymeric, metal, and ceramic matrix composites

    NASA Astrophysics Data System (ADS)

    Chou, Tsu-Wei; Yang, Jenn-Ming

    1986-09-01

    This paper presents the results of extensive analytical studies of the thermo-elastic properties of unidirectional laminated composites, as well as two-dimensional and three-dimensional textile structural composites with polymeric, metal, and ceramic matrices. Some comparisons of the theoretical predictions with experimental data have been made. By the construction of the structure-performance maps, the effective composite properties based upon various reinforcement forms and fiber and matrix combinations can be easily assessed. The uniqueness of various textile structural reinforcements also has been demonstrated. These comprehensive performance maps can provide the data base necessary for material selections and guidance for future investigations of advanced composites.

  9. The effect of simulated space thermal environment on damping capacity of metal matrix composites

    NASA Astrophysics Data System (ADS)

    Jiang, X.; Ouellet, L.; Nikanpour, Darius; Lo, J.

    2003-09-01

    Damping capacity is one of important parameters that engineers need to consider when they select materials for space structure applications. The materials studied in this paper are high performance SiC particulate reinforced aluminum and Al2O3 woven fabric reinforced aluminum composites. Changes in damping capacity of the materials in simulated space thermal environment were studied using Dynamic Mechanical Analyzer (DMA). Comparing to the conventional aluminum alloy, the composites have significantly higher damping capacity. The experiment demonstrated that thermal cycling to sub-ambient temperature can significantly affects the damping capacity of metal matrix composites. The long-term effects of space thermal cycling on the composites were also discussed.

  10. Fracture Morphology and Local Deformation Characteristics in the Metallic Glass Matrix Composite Under Tension

    NASA Astrophysics Data System (ADS)

    Wang, Y. S.; Sun, X. H.; Hao, G. J.; Guo, Z. X.; Zhang, Y.; Lin, J. P.; Sui, M. L.; Qiao, J. W.

    2017-04-01

    Fracture and deformation characteristics of the Ti-based metallic glass matrix composite have been studied by the tensile test and the in situ TEM tension test. Typically, the composite exhibits the high strength and considerable plasticity. Microscopically, it was found that shear deformation zone formed at the crack tip in glass phase, which can bring about quick propagation of shear bands. However, the plastic deformation zone nearby the crack tip in dendrites will postpone or retard the crack extension by dislocations. The attributions of micro-deformations to mechanical properties of composites were discussed.

  11. Corrosion protection of Al alloys and Al-based metal-matrix composites by chemical passivation

    SciTech Connect

    Mansfeld, F.; Lin, S.; Sim, S.; Shih, H.

    1989-08-01

    Chemical passivation by immersion of aluminium alloys and aluminium 6061/ silicon carbide and aluminium 6061/graphite metal-matrix composites in cerium chloride solution produces very corrosion-resistant surfaces. Aluminium 6061 and aluminium 7075-T6 that had been immersed in 1000 ppm cerium chloride for one week did not suffer from pitting corrosion during immersion in acerated 0.5 N NaCl for three weeks. For aluminium 7075-T7l3 some improvement of the corrosion resistance was also achieved, but to a much lesser extent. Chemical passivation in cerium chloride was also successful for aluminium/silicon carbide and Allgraphite.

  12. Concurrent material-fabrication optimization of metal-matrix laminates under thermo-mechanical loading

    NASA Technical Reports Server (NTRS)

    Saravanos, D. A.; Morel, M. R.; Chamis, C. C.

    1991-01-01

    A methodology is developed to tailor fabrication and material parameters of metal-matrix laminates for maximum loading capacity under thermomechanical loads. The stresses during the thermomechanical response are minimized subject to failure constrains and bounds on the laminate properties. The thermomechanical response of the laminate is simulated using nonlinear composite mechanics. Evaluations of the method on a graphite/copper symmetric cross-ply laminate were performed. The cross-ply laminate required different optimum fabrication procedures than a unidirectional composite. Also, the consideration of the thermomechanical cycle had a significant effect on the predicted optimal process.

  13. A static analysis of metal matrix composite spur gear by three-dimensional finite element method

    NASA Astrophysics Data System (ADS)

    Ganesan, N.; Vijayarangan, S.

    1993-03-01

    A number of engineering components have recently been made using metal matrix composite (MMC) materials, due to their overwhelming advantages, such as light weight high strength, higher dimensional stability and minimal attack by environment, when compared with polymer-based composite materials, even though the cost of MMCs are very high. Power transmission gears are one such area able to make use of MMC materials. Here an attempt is made to study and compare the performance of gears made of MMC materials with that of conventional steel material gears. It may be concluded from this study that MMC materials are highly suitable for making gears that are to transmit even fairly large power.

  14. Optimal fabrication processes for unidirectional metal-matrix composites - A computational simulation

    NASA Technical Reports Server (NTRS)

    Saravanos, D. A.; Murthy, P. L. N.; Morel, M.

    1990-01-01

    A method is proposed for optimizing the fabrication process of unidirectional metal matrix composites. The temperature and pressure histories are optimized such that the residual microstresses of the composite at the end of the fabrication process are minimized and the material integrity throughout the process is ensured. The response of the composite during the fabrication is simulated based on a nonlinear micromechanics theory. The optimal fabrication problem is formulated and solved with nonlinear programming. Application cases regarding the optimization of the fabrication cool-down phases of unidirectional ultra-high modulus graphite/copper and silicon carbide/titanium composites are presented.

  15. The role of rapid solidification processing in the fabrication of fiber reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Locci, Ivan E.; Noebe, Ronald D.

    1989-01-01

    Advanced composite processing techniques for fiber reinforced metal matrix composites require the flexibility to meet several widespread objectives. The development of uniquely desired matrix microstructures and uniformly arrayed fiber spacing with sufficient bonding between fiber and matrix to transmit load between them without degradation to the fiber or matrix are the minimum requirements necessary of any fabrication process. For most applications these criteria can be met by fabricating composite monotapes which are then consolidated into composite panels or more complicated components such as fiber reinforced turbine blades. Regardless of the end component, composite monotapes are the building blocks from which near net shape composite structures can be formed. The most common methods for forming composite monotapes are the powder cloth, foil/fiber, plasma spray, and arc spray processes. These practices, however, employ rapid solidification techniques in processing of the composite matrix phase. Consequently, rapid solidification processes play a vital and yet generally overlooked role in composite fabrication. The future potential of rapid solidification processing is discussed.

  16. Prediction of damage evolution in continuous fiber metal matrix composites subjected to fatigue loading

    SciTech Connect

    Allen, D.; Helms, K.; Lagoudas, D.

    1995-08-01

    A life prediction model is being developed by the authors for application to metal matrix composites (MMC`s). The systems under study are continuous silicon carbide fibers imbedded in titanium matrix. The model utilizes a computationally based framework based on thermodynamics and continuum mechanics, and accounts for matrix inelasticity, damage evolution, and environmental degradation due to oxidation. The computational model utilizes the finite element method, and an evolutionary analysis of a unit cell is accomplished via a time stepping algorithm. The computational scheme accounts for damage growth such as fiber-matrix debonding, surface cracking, and matrix cracking via the inclusion of cohesive zone elements in the unit cell. These elements are located based on experimental evidence also obtained by the authors. The current paper outlines the formulation utilized by the authors to solve this problem, and recent results are discussed. Specifically, results are given for a four-ply unidirectional composite subjected to cyclic fatigue loading at 650{degrees}C both in air and inert gas. The effects of oxidation on the life of the composite are predicted with the model, and the results are compared to limited experimental results.

  17. Mathematical Modeling of Particle Segregation During Centrifugal Casting of Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Balout, B.; Litwin, J.

    2012-04-01

    When a metal matrix composite undergoes centrifugal casting, the velocity, deceleration, displacement, and segregation of its particles are modeled according to changes in the centrifugal radius, as well as by variations in the molten metal viscosity as the temperature decreases during the cooling process. A cast aluminum alloy A356 reinforced by 10 V% of silicon carbide particles (SiC), with a median diameter of 12 μm, was used to conduct the experiments, and a mathematical modeling showed that the particles' volume fraction on the outer casting face varied according to whether the viscosity of the liquid metal used was constant or variable. If variations in viscosity during the cooling process are taken into account, then the volume fraction of the particles for a given time of centrifugation changes on the outer casting face, while it increases if the viscosity was constant. Modeling the particle segregation with variable viscosity produces results that are closer to those obtained with experiments than is the case when a constant viscosity is used. In fact, the higher the initial pouring and mold temperatures, the higher the effect of the viscosity variation on particle segregation.

  18. The Process of Nanostructuring of Metal (Iron) Matrix in Composite Materials for Directional Control of the Mechanical Properties

    PubMed Central

    Zemtsova, Elena

    2014-01-01

    We justified theoretical and experimental bases of synthesis of new class of highly nanostructured composite nanomaterials based on metal matrix with titanium carbide nanowires as dispersed phase. A new combined method for obtaining of metal iron-based composite materials comprising the powder metallurgy processes and the surface design of the dispersed phase is considered. The following stages of material synthesis are investigated: (1) preparation of porous metal matrix; (2) surface structuring of the porous metal matrix by TiC nanowires; (3) pressing and sintering to give solid metal composite nanostructured materials based on iron with TiC nanostructures with size 1–50 nm. This material can be represented as the material type “frame in the frame” that represents iron metal frame reinforcing the frame of different chemical compositions based on TiC. Study of material functional properties showed that the mechanical properties of composite materials based on iron with TiC dispersed phase despite the presence of residual porosity are comparable to the properties of the best grades of steel containing expensive dopants and obtained by molding. This will solve the problem of developing a new generation of nanostructured metal (iron-based) materials with improved mechanical properties for the different areas of technology. PMID:24695459

  19. The process of nanostructuring of metal (iron) matrix in composite materials for directional control of the mechanical properties.

    PubMed

    Zemtsova, Elena; Yurchuk, Denis; Smirnov, Vladimir

    2014-01-01

    We justified theoretical and experimental bases of synthesis of new class of highly nanostructured composite nanomaterials based on metal matrix with titanium carbide nanowires as dispersed phase. A new combined method for obtaining of metal iron-based composite materials comprising the powder metallurgy processes and the surface design of the dispersed phase is considered. The following stages of material synthesis are investigated: (1) preparation of porous metal matrix; (2) surface structuring of the porous metal matrix by TiC nanowires; (3) pressing and sintering to give solid metal composite nanostructured materials based on iron with TiC nanostructures with size 1-50 nm. This material can be represented as the material type "frame in the frame" that represents iron metal frame reinforcing the frame of different chemical compositions based on TiC. Study of material functional properties showed that the mechanical properties of composite materials based on iron with TiC dispersed phase despite the presence of residual porosity are comparable to the properties of the best grades of steel containing expensive dopants and obtained by molding. This will solve the problem of developing a new generation of nanostructured metal (iron-based) materials with improved mechanical properties for the different areas of technology.

  20. Plasticity-improved Zr-Cu-Al bulk metallic glass matrix composites containing martensite phase

    SciTech Connect

    Sun, Y.F.; Wei, B.C.; Wang, Y.R.; Li, W.H.; Cheung, T.L.; Shek, C.H.

    2005-08-01

    Zr{sub 48.5}Cu{sub 46.5}Al{sub 5} bulk metallic glass matrix composites with diameters of 3 and 4 mm were produced through water-cooled copper mold casting. Micrometer-sized bcc based B2 structured CuZr phase containing martensite plate, together with some densely distributed nanocrystalline Zr{sub 2}Cu and plate-like Cu{sub 10}Zr{sub 7} compound, was found embedded in a glassy matrix. The microstructure formation strongly depends on the composition and cooling rate. Room temperature compression tests reveal significant strain hardening and plastic strains of 7.7% and 6.4% before failure are obtained for the 3-mm- and 4-mm-diam samples, respectively. The formation of the martensite phase is proposed to contribute to the strain hardening and plastic deformation of the materials.

  1. Evolution of In-Situ Generated Reinforcement Precipitates in Metal Matrix Composites

    NASA Technical Reports Server (NTRS)

    Sen, S.; Kar, S. K.; Catalina, A. V.; Stefanescu, D. M.; Dhindaw, B. K.

    2004-01-01

    Due to certain inherent advantages, in-situ production of Metal Matrix Composites (MMCs) have received considerable attention in the recent past. ln-situ techniques typically involve a chemical reaction that results in precipitation of a ceramic reinforcement phase. The size and spatial distribution of these precipitates ultimately determine the mechanical properties of these MMCs. In this paper we will investigate the validity of using classical growth laws and analytical expressions to describe the interaction between a precipitate and a solid-liquid interface (SLI) to predict the size and spatial evolution of the in-situ generated precipitates. Measurements made on size and distribution of Tic precipitates in a Ni&I matrix will be presented to test the validity of such an approach.

  2. In situ measurement of the reinforcement modulus in a metal matrix composite by acoustic microscopy

    SciTech Connect

    Canumalla, S.; Gordon, G.A.; Pangborn, R.N.

    1995-12-31

    The mechanical properties of metal-matrix composites have been observed to be a strong function of the content of non-fiber inclusions. Shot particles, with the nominal composition of the reinforcement, have been found to crack prematurely, thus representing prefer-red failure initiation sites under mechanical and thermal fatigue of discontinuous, alumina-silicate fiber reinforced aluminum matrix composites. To better understand the differences between the responses of the shot and fibers to loading, the Young`s modulus of the shot is measured and compared to that of the fibers. Scanning acoustic microscopy is used to nondestructively measure the modulus of the shot in situ, and the fiber modulus is obtained from the previously measured composite response. The shot, with a modulus of 131.5 GPa, has a Young`s modulus that is approximately 40% lower than that of the fibers. The influence of this on the composite response will be discussed.

  3. A macro-micromechanics analysis of a notched metal matrix composite

    NASA Technical Reports Server (NTRS)

    Bigelow, C. A.; Naik, R. A.

    1990-01-01

    A macro-micromechanics analysis was formulated to determine the matrix and fiber behavior near the notch tip in a center-notched metal matrix composite. Results are presented for a boron/aluminum monolayer. The macro-level analysis models the entire notched specimen using a three dimensional finite element program which uses the vanishing-fiber-diameter model to model the elastic-plastic behavior of the matrix and the elastic behavior of the fiber. The micro-behavior is analyzed using a Discrete Fiber-Matrix (DFM) model containing one fabric and the surrounding matrix. The dimensions of the DFM model were determined by the ply thickness and the fiber volume fraction and corresponded to the size of the notch-tip element in the macro-level analysis. The boundary conditions applied to the DFM model were determined from the macro-level analysis. Stress components within the DFM model were calculated and stress distributions are presented along selected planes and surfaces within the DFM model, including the fiber-matrix interface. Yielding in the matrix was examined at the notch tip in both the macro- and micro-level analyses. The DFM model predicted higher stresses (24 percent) in the fiber compared to the global analysis. In the notch-tip element, the interface stresses indicated that a multi-axial criterion may be required to predict interfacial failure. The DFM analysis predicted yielding to initiate in the notch-tip element at a stress level 28 percent lower than predicted by the global analysis.

  4. Production of metal matrix composite mirrors for tank fire control systems

    NASA Astrophysics Data System (ADS)

    Geiger, Alan L.; Ulph, Eric, Sr.

    1992-09-01

    The first production lot of 50 units of metal matrix composite mirrors for the Leopard I tank fire control system was recently completed by Optical Corporation of America (OCA), Garden Grove, California. The mirror substrates were finish machined from forgings of Optical Grade SXATM metal matrix composite manufactured by Advanced Composite Materials Corporation (ACMC), Greer, South Carolina. Use of forgings rather than hot pressed billet yields more efficient use of material and reduces machining time, resulting in lower cost. The mirrors were fabricated by a process sequence of machining, thermal stabilization, electroless nickel plating, polishing, and coating with a high efficiency, laser damage-resistant optical coating. The mirrors are used in the fire control system for a day channel (direct view) and near infrared (CCD), a muzzle reference system laser transceiver, a laser range finder, and an infrared thermal imaging system. SXA composite was chosen over competitive mirror materials (glass and beryllium) because of its high specific strength and stiffness, good stability, and moderate machining cost. The mirrors exhibit excellent stability and optical performance. Field trials of prototype mirrors in fire control systems have proven successful.

  5. In Situ Production of Hard Metal Matrix Composite Coating on Engineered Surfaces Using Laser Cladding Technique

    NASA Astrophysics Data System (ADS)

    Raza, Mohammad Shahid; Hussain, Manowar; Kumar, Vikash; Das, Alok Kumar

    2016-11-01

    The growing need for high wear-resistant surface with enhanced physical properties has led to extensive researches in the field of surface engineering. Laser cladding emerged to be a promising method to achieve these objectives in a cost-effective way. The present paper studies the viability of cladding of tungsten disulfide (WS2) powder by using 400 W continuous-wave fiber laser. WS2 was used as a coating material, which was decomposed at higher temperature and underwent several chemical reactions. By this process, in situ formation of metal matrix composites and hard face coating on the substrate surface were attained. The characterization of laser cladded surface was done to study its morphological, microstructural, mechanical and tribological properties. It was observed that cladding of WS2 powder on 304 SS resulted in the formation of Cr-W-C-Fe metal matrix composite having improved mechanical and tribological properties. The value of microhardness of the coated surface was found to increase three to four times in comparison with the parent material surface. Wear test results indicated a decrease in wear by 1/9th (maximum) as compared to the parent 304 SS surface. The volume fractions of tungsten particles on the cladded surface were also investigated through EDS analysis.

  6. Metal-insulator transition in disordered systems from the one-body density matrix

    NASA Astrophysics Data System (ADS)

    Olsen, Thomas; Resta, Raffaele; Souza, Ivo

    2017-01-01

    The insulating state of matter can be probed by means of a ground state geometrical marker, which is closely related to the modern theory of polarization (based on a Berry phase). In the present work we show that this marker can be applied to determine the metal-insulator transition in disordered systems. In particular, for noninteracting systems the geometrical marker can be obtained from the configurational average of the norm-squared one-body density matrix, which can be calculated within open as well as periodic boundary conditions. This is in sharp contrast to a classification based on the static conductivity, which is only sensible within periodic boundary conditions. We exemplify the method by considering a simple lattice model, known to have a metal-insulator transition as a function of the disorder strength, and demonstrate that the transition point can be obtained accurately from the one-body density matrix. The approach has a general ab initio formulation and could in principle be applied to realistic disordered materials by standard electronic structure methods.

  7. In Situ Production of Hard Metal Matrix Composite Coating on Engineered Surfaces Using Laser Cladding Technique

    NASA Astrophysics Data System (ADS)

    Raza, Mohammad Shahid; Hussain, Manowar; Kumar, Vikash; Das, Alok Kumar

    2017-01-01

    The growing need for high wear-resistant surface with enhanced physical properties has led to extensive researches in the field of surface engineering. Laser cladding emerged to be a promising method to achieve these objectives in a cost-effective way. The present paper studies the viability of cladding of tungsten disulfide (WS2) powder by using 400 W continuous-wave fiber laser. WS2 was used as a coating material, which was decomposed at higher temperature and underwent several chemical reactions. By this process, in situ formation of metal matrix composites and hard face coating on the substrate surface were attained. The characterization of laser cladded surface was done to study its morphological, microstructural, mechanical and tribological properties. It was observed that cladding of WS2 powder on 304 SS resulted in the formation of Cr-W-C-Fe metal matrix composite having improved mechanical and tribological properties. The value of microhardness of the coated surface was found to increase three to four times in comparison with the parent material surface. Wear test results indicated a decrease in wear by 1/9th (maximum) as compared to the parent 304 SS surface. The volume fractions of tungsten particles on the cladded surface were also investigated through EDS analysis.

  8. Thermoelastic response of metal matrix composites with large-diameter fibers subjected to thermal gradients

    NASA Technical Reports Server (NTRS)

    Aboudi, Jacob; Pindera, Marek-Jerzy; Arnold, Steven M.

    1993-01-01

    A new micromechanical theory is presented for the response of heterogeneous metal matrix composites subjected to thermal gradients. In contrast to existing micromechanical theories that utilize classical homogenization schemes in the course of calculating microscopic and macroscopic field quantities, in the present approach the actual microstructural details are explicitly coupled with the macrostructure of the composite. Examples are offered that illustrate limitations of the classical homogenization approach in predicting the response of thin-walled metal matrix composites with large-diameter fibers when subjected to thermal gradients. These examples include composites with a finite number of fibers in the thickness direction that may be uniformly or nonuniformly spaced, thus admitting so-called functionally gradient composites. The results illustrate that the classical approach of decoupling micromechanical and macromechanical analyses in the presence of a finite number of large-diameter fibers, finite dimensions of the composite, and temperature gradient may produce excessively conservative estimates for macroscopic field quantities, while both underestimating and overestimating the local fluctuations of the microscopic quantities in different regions of the composite. Also demonstrated is the usefulness of the present approach in generating favorable stress distributions in the presence of thermal gradients by appropriately tailoring the internal microstructure details of the composite.

  9. Performance and modeling of active metal-matrix composites manufactured by ultrasonic additive manufacturing

    NASA Astrophysics Data System (ADS)

    Hahnlen, Ryan; Dapino, Marcelo J.

    2011-04-01

    This paper presents the development and characterization of active aluminum-matrix composites manufactured by Ultrasonic Additive Manufacturing (UAM), an emerging rapid prototyping process based on ultrasonic metal welding. The primary benefit of UAM over other metal-matrix fabrication processes is the low process temperatures, as low as 25 °C. UAM thus provides unprecedented opportunities to develop adaptive structures with seamlessly embedded smart materials and electronic components without degrading the properties that make these materials and components attractive. The objective of this research is to develop UAM composites with aluminum matrices and embedded shape memory NiTi, magnetostrictive Galfenol (FeGa), and polyvinylidene fluoride (PVDF) phases. The paper is focused on the thermally induced strain response and stiffness behavior of NiTi-Al composites, the actuation properties of FeGa-Al composites, and the embedded sensing capabilities of PVDF-Al composites. We observe up to a 10% increase over room temperature stiffness for NiTi-Al composites and a magnetomechanical response in the FeGa-Al composite up to 52.4 μɛ. The response of the PVDF-Al composite to harmonic loads is observed over a frequency range of 10 to 1000 Hz.

  10. Metal inks

    DOEpatents

    Ginley, David S; Curtis, Calvin J; Miedaner, Alex; van Hest, Marinus Franciscus Antonius Maria; Kaydanova, Tatiana

    2014-02-04

    Self-reducing metal inks and systems and methods for producing and using the same are disclosed. In an exemplary embodiment, a method may comprise selecting metal-organic (MO) precursor, selecting a reducing agent, and dissolving the MO precursor and the reducing agent in an organic solvent to produce a metal ink that remains in a liquid phase at room temperature. Metal inks, including self-reducing and fire-through metal inks, are also disclosed, as are various applications of the metal inks.

  11. Method for preparing porous metal hydride compacts

    DOEpatents

    Ron, Moshe; Gruen, Dieter M.; Mendelsohn, Marshall H.; Sheft, Irving

    1981-01-01

    A method for preparing porous metallic-matrix hydride compacts which can be repeatedly hydrided and dehydrided without disintegration. A mixture of a finely divided metal hydride and a finely divided matrix metal is contacted with a poison which prevents the metal hydride from dehydriding at room temperature and atmospheric pressure. The mixture of matrix metal and poisoned metal hydride is then compacted under pressure at room temperature to form porous metallic-matrix hydride compacts.

  12. Method for preparing porous metal hydride compacts

    DOEpatents

    Ron, M.; Gruen, D.M.; Mendelsohn, M.H.; Sheft, I.

    1980-01-21

    A method for preparing porous metallic-matrix hydride compacts which can be repeatedly hydrided and dehydrided without disintegration. A mixture of a finely divided metal hydride and a finely divided matrix metal is contacted with a poison which prevents the metal hydride from dehydriding at room temperature and atmospheric pressure. The mixture of matrix metal and poisoned metal hydride is then compacted under pressure at room temperature to form porous metallic-matrix hydride compacts.

  13. Effects of fiber and interfacial layer architectures on the thermoplastic response of metal matrix composites

    NASA Technical Reports Server (NTRS)

    Pindera, Marek-Jerzy; Freed, Alan D.; Arnold, Steven M.

    1992-01-01

    Examined here is the effect of fiber and interfacial layer morphologies on thermal fields in metal matrix composites (MMCs). A micromechanics model based on an arbitrarily layered concentric cylinder configuration is used to calculate thermal stress fields in MMCs subjected to spatially uniform temperature changes. The fiber is modelled as a layered material with isotropic or orthotropic elastic layers, whereas the surrounding matrix, including interfacial layers, is treated as a strain-hardening, elastoplastic, von Mises solid with temperature-dependent parameters. The solution to the boundary-value problem of an arbitrarily layered concentric cylinder under the prescribed thermal loading is obtained using the local/global stiffness matrix formulation originally developed for stress analysis of multilayered elastic media. Examples are provided that illustrate how the morphology of the SCS6 silicon carbide fiber and the use of multiple compliant layers at the fiber/matrix interface affect the evolution of residual stresses in SiC/Ti composites during fabrication cool-down.

  14. Methodologies for predicting the thermomechanical fatigue life of unidirectional metal matrix composites

    SciTech Connect

    Neu, R.W.; Nicholas, T.

    1996-12-31

    Parameters and models to correlate the cycles to failure of a unidirectional metal matrix composite (SCS-6/Timetal 21S) undergoing thermal and mechanical loading are examined. Three different cycle types are considered: out-of-phase thermomechanical fatigue (TMF), in-phase TMF, and isothermal fatigue. A single parameter based on either the fiber of matrix behavior is shown not to correlate the cycles to failure of all the data. Two prediction methods are presented that assume that life may be dependent on at least two fatigue damage mechanisms and therefore consist of two terms. The first method, the linear life fraction model, shows that by using the response of the constituents, the life of these different cycle types are better correlated using two simple empirical relationships: one describing the fatigue damage in the matrix and the other fiber-dominated damage. The second method, the dominant damage model, is more complex but additionally brings in the effect of the environment. This latter method improves the predictions of the effects of the maximum temperature, temperature range, and frequency, especially under out-of-phase TMF and isothermal fatigue. The steady-state response of the constituents is determined using a 1-D micromechanics model with viscoplasticity. The residual stresses due to the CTE mismatch between the fiber and matrix during processing are included in the analysis.

  15. The influence of microstructure on the tensile behavior of an aluminum metal matrix composite

    NASA Technical Reports Server (NTRS)

    Birt, Michael J.; Johnson, W. Steven

    1990-01-01

    The relationship between tensile properties and microstructure of a powder metallurgy aluminum alloy, 2009 was examined. The alloy was investigated both unreinforced and reinforced with 15 v/o SiC whiskers or 15 v/o SiC particulate to form a discontinuous metal matrix composite (MMC). The materials were investigated in the as-fabricated condition and in three different hot-rolled sheet thicknesses of 6.35, 3.18, and 1.8 mm. Image analysis was used to characterize the morphology of the reinforcements and their distributions within the matrix alloy. Fractographic examinations revealed that failure was associated with the presence of microstructural inhomogeneities which were related to both the matrix alloy and to the reinforcement. The results from these observations together with the matrix tensile data were used to predict the strengths and moduli of the MMC's using relatively simple models. The whisker MMC could be modeled as a short fiber composite and an attempt was made to model the particulate MMC as a dispersion/dislocation hardened alloy.

  16. METAL PHTHALOCYANINES

    DOEpatents

    Frigerio, N.A.

    1962-03-27

    A process is given for preparing heavy metal phthalocyanines, sulfonated or not. The process comprises mixing an inorganic metal salt with dimethyl formamide or methyl sulfoxide; separating the metal complex formed from the solution; mixing the complex with an equimolar amount of sodium, potassium, lithium, magnesium, or beryllium sulfonated or unsulfonated phthalocyanine whereby heavy-metal phthalocyanine crystals are formed; and separating the crystals from the solution. Uranyl, thorium, lead, hafnium, and lanthanide rare earth phthalocyanines can be produced by the process. (AEC)

  17. Shock-loading response of 6061-T6 aluminum metal-matrix composites

    SciTech Connect

    Vecchio, K.S.; Gray, G.T. III

    1995-10-01

    The purpose of this research was to systematically study the influence of peak-shock pressure and second-phase reinforcement on the structure/property response of shock-loaded 6061-T6 Al, used as a baseline for comparison, showed no increased shock hardening compared to the unshocked material deformed to an equivalent strain. The reload stress-strain response of the shock-loaded 6061-T6 Al-alumina composites exhibit a lower reload yield strength than the flow stress of the starting composites. The degrees of strength loss was found to increase with increasing shock pressure. Wavespeed measurements of shock-prestrained specimens showed no degradation compared to unshocked specimens, indicating that particle cracking had not occurred under shock. This result was supported by optical metallography, which did not reveal cracked particles or particle decohesion in the shock-prestrained samples. The reload stress-strain response of the shock-prestrained composites, after resolutionizing and T6 reaging, showed that the composites recovered their full as-received preshock stress-strain responses. This result supports the finding that degradation in reload strength was attributable to matrix microstructural changes resulting from the shock. Transmission electron microscopy (TEM) examination of the shock-loaded microstructures revealed that the matrix regions adjacent to the particle/matrix interface had undergone significant recovery and partial recrystallization resulting from the shock. This type of near-interface substructure is in stark contrast to the heavily dislocated near-interface dislocation substructure of the as-received composites. The loss of dislocation density (i.e., strain hardening) in the near-interface matrix region, resulting from the shock, highlights the importance of the thermally introduced dislocation substructure changes in establishing the strength of metal-matrix composites (MMCs).

  18. An improved tensile deformation model for in-situ dendrite/metallic glass matrix composites

    PubMed Central

    Sun, X. H.; Qiao, J. W.; Jiao, Z. M.; Wang, Z. H.; Yang, H. J.; Xu, B. S.

    2015-01-01

    With regard to previous tensile deformation models simulating the tensile behavior of in-situ dendrite-reinforced metallic glass matrix composites (MGMCs) [Qiao et al., Acta Mater. 59 (2011) 4126; Sci. Rep. 3 (2013) 2816], some parameters, such as yielding strength of the dendrites and glass matrix, and the strain-hardening exponent of the dendrites, are estimated based on literatures. Here, Ti48Zr18V12Cu5Be17 MGMCs are investigated in order to improve the tensile deformation model and reveal the tensile deformation mechanisms. The tensile behavior of dendrites is obtained experimentally combining nano-indentation measurements and finite-element-method analysis for the first time, and those of the glass matrix and composites are obtained by tension. Besides, the tensile behavior of the MGMCs is divided into four stages: (1) elastic-elastic, (2) elastic-plastic, (3) plastic-plastic (work-hardening), and (4) plastic-plastic (softening). The respective constitutive relationships at different deformation stages are quantified. The calculated results coincide well with the experimental results. Thus, the improved model can be applied to clarify and predict the tensile behavior of the MGMCs. PMID:26354724

  19. Heat transfer enhancement of PCM melting in 2D horizontal elliptical tube using metallic porous matrix

    NASA Astrophysics Data System (ADS)

    Jourabian, Mahmoud; Farhadi, Mousa; Rabienataj Darzi, Ahmad Ali

    2016-12-01

    In this study, the melting process of ice as a phase-change material (PCM) saturated with a nickel-steel porous matrix inside a horizontal elliptical tube is investigated. Due to the low thermal conductivity of the PCM, it is motivated to augment the heat transfer performance of the system simultaneously by finding an optimum value of the aspect ratio and impregnating a metallic porous matrix into the base PCM. The lattice Boltzmann method with a double distribution function formulated based on the enthalpy method, is applied at the representative elementary volume scale under the local thermal equilibrium assumption between the PCM and porous matrix in the composite. While reducing or increasing the aspect ratio of the circular tubes leads to the expedited melting, the 90° inclination of each elliptical tube in the case of the pure PCM melting does not affect the melting rate. With the reduction in the porosity, the effective thermal conductivity and melting rate in all tubes promoted. Although the natural convection is fully suppressed due to the significant flow blockage in the porous structure, the melting rates are generally increased in all cases.

  20. Effect of reinforcement type and porosity on strength of metal matrix composite

    NASA Astrophysics Data System (ADS)

    Kulkarni, S. G.; Lal, Achchhe; Menghani, J. V.

    2016-05-01

    In the present work, experimental investigation and the numerical analysis are carried out for strength analysis of A356 alloy matrix composites reinforced with alumina, fly ash and hybrid particle composites. The combined strengthening effect of load bearing, Hall-Petch, Orowan, coefficient of thermal expansion mismatch and elastic modulus mismatch is studied for predicting accurate uniaxial stress-strain behavior of A356 based alloy matrix composite. The unit cell micromechanical approach and nine noded isoparametric finite element analysis (FEA) is used to investigate the yield failure load by considering material defect of porosity as fabrication errors in particulate composite. The Ramberg-Osgood approach is considered for the linear and nonlinear relationship between stress and strain of A356 based metal matrix composites containing different amounts of fly ash and alumina reinforcing particles. A numerical analysis of material porosity on the stress strain behavior of the composite is performed. The literature and experimental results exhibit the validity of this model and confirm the importance of the fly ash as the cheapest and low density reinforcement obtained as a waste by product in thermal power plants.

  1. Tape cast second generation orthorhombic-based titanium aluminide alloys for MMC applications. [Metal Matrix Composites

    SciTech Connect

    Smith, P.R.; Rosenberger, A.H. . Materials and Mfg. Directorate); Shepard, M.J. )

    1999-06-18

    Titanium metal matrix composites (TMCs) utilizing continuous SiC fiber reinforcement are considered important, if not, enabling materials for advanced Air Force propulsion systems, wherein combinations of high specific strength and elevated temperature capability are prerequisites to obtain desired increases in thrust-to-weight ratios and decreased specific fuel consumption. One such class of TMCs being assessed for use in rotating engine components are those based upon the orthorhombic titanium aluminide phase, Ti[sub 2]AlNb. These orthorhombic titanium matrix composites (O TMCs) are being examined for sustained use at temperatures up to 700 C. Previous studies have primarily focused on O TMCs made using the foil-fiber-foil fabrication process. More recently the Materials and Manufacturing Directorate of the Air Force Research Laboratory has been focusing attention on an alternative powder metallurgy approach for fabrication of O TMCs via tape casting. This latter approach has the potential to produce significant cost reduction (<$70/lb) for the matrix input material (powder). Unfortunately, little work has been done to understand the effects of powder microstructures and the tape casting process itself on the mechanical performance of O TMCs. Therefore, the first objective of this study is to examine the microstructural evolution and mechanical performance (with and without heat treatment) of three unreinforced heat orthorhombic-based titanium aluminide matrices made via tape casting. A second objective is to assess the viability of powder metallurgy processing for the fabrication of O TMCs.

  2. Relationships Between Abrasive Wear, Hardness, and Surface Grinding Characteristics of Titanium-Based Metal Matrix Composites

    SciTech Connect

    Blau, Peter Julian; Jolly, Brian C

    2009-01-01

    The objective of this work was to support the development of grinding models for titanium metal-matrix composites (MMCs) by investigating possible relationships between their indentation hardness, low-stress belt abrasion, high-stress belt abrasion, and the surface grinding characteristics. Three Ti-based particulate composites were tested and compared with the popular titanium alloy Ti-6Al-4V. The three composites were a Ti-6Al-4V-based MMC with 5% TiB{sub 2} particles, a Ti-6Al-4V MMC with 10% TiC particles, and a Ti-6Al-4V/Ti-7.5%W binary alloy matrix that contained 7.5% TiC particles. Two types of belt abrasion tests were used: (a) a modified ASTM G164 low-stress loop abrasion test, and (b) a higher-stress test developed to quantify the grindability of ceramics. Results were correlated with G-ratios (ratio of stock removed to abrasives consumed) obtained from an instrumented surface grinder. Brinell hardness correlated better with abrasion characteristics than microindentation or scratch hardness. Wear volumes from low-stress and high-stress abrasive belt tests were related by a second-degree polynomial. Grindability numbers correlated with hard particle content but were also matrix-dependent.

  3. Influence of engineered interfaces on residual stresses and mechanical response in metal matrix composites

    NASA Technical Reports Server (NTRS)

    Arnold, Steven M.; Wilt, Thomas E.

    1992-01-01

    Because of the inherent coefficient of thermal expansion (CTE) mismatch between fiber and matrix within metal and intermetallic matrix composite systems, high residual stresses can develop under various thermal loading conditions. These conditions include cooling from processing temperature to room temperature as well as subsequent thermal cycling. As a result of these stresses, within certain composite systems, radial, circumferential, and/or longitudinal cracks have been observed to form at the fiber matrix interface region. A number of potential solutions for reducing this thermally induced residual stress field have been proposed recently. Examples of some potential solutions are high CTE fibers, fiber preheating, thermal anneal treatments, and an engineered interface. Here the focus is on designing an interface (by using a compensating/compliant layer concept) to reduce or eliminate the thermal residual stress field and, therefore, the initiation and propagation of cracks developed during thermal loading. Furthermore, the impact of the engineered interface on the composite's mechanical response when subjected to isothermal mechanical load histories is examined.

  4. Nuclear reactor fuel structure containing uranium alloy wires embedded in a metallic matrix plate

    DOEpatents

    Travelli, Armando

    1988-01-01

    A flat or curved plate structure, to be used as fuel in a nuclear reactor, comprises elongated fissionable wires or strips embedded in a metallic continuous non-fissionable matrix plate. The wires or strips are made predominantly of a malleable uranium alloy, such as uranium silicide, uranium gallide or uranium germanide. The matrix plate is made predominantly of aluminum or an aluminum alloy. The wires or strips are located in a single row at the midsurface of the plate, parallel with one another and with the length dimension of the plate. The wires or strips are separated from each other, and from the surface of the plate, by sufficient thicknesses of matrix material, to provide structural integrity and effective fission product retention, under neutron irradiation. This construction makes it safely feasible to provide a high uranium density, so that the uranium enrichment with uranium 235 may be reduced below about 20%, to deter the reprocessing of the uranium for use in nuclear weapons.

  5. Nuclear reactor fuel structure containing uranium alloy wires embedded in a metallic matrix plate

    DOEpatents

    Travelli, A.

    1985-10-25

    A flat or curved plate structure, to be used as fuel in a nuclear reactor, comprises elongated fissionable wires or strips embedded in a metallic continuous non-fissionable matrix plate. The wires or strips are made predominantly of a malleable uranium alloy, such as uranium silicide, uranium gallide or uranium germanide. The matrix plate is made predominantly of aluminum or an aluminum alloy. The wires or strips are located in a single row at the midsurface of the plate, parallel with one another and with the length dimension of the plate. The wires or strips are separated from each other, and from the surface of the plate, by sufficient thicknesses of matrix material, to provide structural integrity and effective fission product retention, under neutron irradiation. This construction makes it safely feasible to provide a high uranium density, so that the uranium enrichment with uranium 235 may be reduced below about 20%, to deter the reprocessing of the uranium for use in nuclear weapons.

  6. An improved tensile deformation model for in-situ dendrite/metallic glass matrix composites.

    PubMed

    Sun, X H; Qiao, J W; Jiao, Z M; Wang, Z H; Yang, H J; Xu, B S

    2015-09-10

    With regard to previous tensile deformation models simulating the tensile behavior of in-situ dendrite-reinforced metallic glass matrix composites (MGMCs) [Qiao et al., Acta Mater. 59 (2011) 4126; Sci. Rep. 3 (2013) 2816], some parameters, such as yielding strength of the dendrites and glass matrix, and the strain-hardening exponent of the dendrites, are estimated based on literatures. Here, Ti48Zr18V12Cu5Be17 MGMCs are investigated in order to improve the tensile deformation model and reveal the tensile deformation mechanisms. The tensile behavior of dendrites is obtained experimentally combining nano-indentation measurements and finite-element-method analysis for the first time, and those of the glass matrix and composites are obtained by tension. Besides, the tensile behavior of the MGMCs is divided into four stages: (1) elastic-elastic, (2) elastic-plastic, (3) plastic-plastic (work-hardening), and (4) plastic-plastic (softening). The respective constitutive relationships at different deformation stages are quantified. The calculated results coincide well with the experimental results. Thus, the improved model can be applied to clarify and predict the tensile behavior of the MGMCs.

  7. Nanoceramic -Metal Matrix Composites by In-Situ Pyrolysis of Organic Precursors in a Liquid Melt

    NASA Astrophysics Data System (ADS)

    Sudarshan; Surappa, M. K.; Ahn, Dongjoon; Raj, Rishi

    2008-12-01

    We show the feasibility of introducing a dispersion of a refractory ceramic phase into metals by stirring a powder of an organic polymer into a magnesium melt and having it convert into a ceramic within the melt by in-situ pyrolysis of the polymer. The pyrolysis is a highly reactive process, accompanied by the evolution of hydrogen, which disperses the ceramic phase into nanoscale constituents. In the present experiments, a polysilazane-based precursor, which is known to yield an amorphous ceramic constituted from silicon, carbon, and nitrogen, was used. Five weight percent of the precursor (which has a nominal ceramic yield of 75 to 85 wt pct) produced a twofold increase in the room-temperature yield strength and reduced the steady-state strain rate at 450 °C by one to two orders of magnitude, relative to pure magnesium. This polymer-based in-situ process (PIP) for processing metal-matrix composites (MMCs) is likely to have great generality, because many different kinds of organic precursors, for producing oxide, carbides, nitrides, and borides, are commercially available. Also, the process would permit the addition of large volume fractions of the ceramic, enabling the nanostructural design, and production of MMCs with a wide range of mechanical properties, meant especially for high-temperature applications. An important and noteworthy feature of the present process, which distinguishes it from other methods, is that all the constituents of the ceramic phase are built into the organic molecules of the precursor ( e.g., polysilazanes contain silicon, carbon, and nitrogen); therefore, a reaction between the polymer and the host metal is not required to produce the dispersion of the refractory phase.

  8. Homogeneous metal matrix composites produced by a modified stir-casting technique

    SciTech Connect

    Kennedy, A.R.; McCartney, D.G.; Wood, J.V.

    1995-12-31

    Al-based metal matrix composites have been made by a novel liquid processing route which is not only cheap and versatile but produces composites with extremely uniform distributions of the reinforcing phase. Particles of TiB{sub 2}, TiC and B{sub 4}C have been spontaneously incorporated, that is without the use of external mechanical agitation, into Al and Al-alloy melts in volume fractions as high as 0.3. This has been achieved through the use of wetting agents which produce K-Al-F based slags on the melt surface. Spontaneous particle entry and the chemistry of the slag facilitate the generation of good distributions of the reinforcing phase in the solidified composite castings. Non-clustered, near homogeneous distributions have been achieved irrespective of the casting conditions and the volume fraction, type or size of the reinforcement. The majority of the reinforcement becomes engulfed into the solid metal grains during solidification rather than, what is more commonly the case, being pushed to the inter-granular regions. This intra-granular distribution of the reinforcement is likely to improve the mechanical properties of the material.

  9. Evaluation of Johnson-Cook model constants for aluminum based particulate metal matrix composites

    NASA Astrophysics Data System (ADS)

    Hilfi, H.; Brar, N. S.

    1996-05-01

    High strain rate and high temperature response of three types of aluminum based particulate metal matrix ceramic composites is investigated by performing split Hopkinson pressure bar (SHPB) experiments. The composites are: NGP-2014 (15% SiC), NGT-6061 (15% SiC), and NGU-6061 (15% Al2O3), in which all the reinforcement materials are percentage by volume. Johnson-Cook constitutive model constants are evaluated from the high strain rate/high temperature data and implemented in a two dimensional finite element computer code (EPIC-2D) to simulate the penetration of an ogive nose tungsten projectile (23 grams) at a velocity 1.17 km/sec into the base 6061-T6 aluminum alloy and the composite NGU-6061. The simulated penetrations in the composite and in 6061-T6 aluminum agree with in 2%, in both materials, with the measured values.

  10. A Phenomenological Model for Tool Wear in Friction Stir Welding of Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Prater, Tracie J.; Strauss, Alvin M.; Cook, George E.; Gibson, Brian T.; Cox, Chase D.

    2013-08-01

    Friction stir welding (FSW) of metal matrix composites (MMCs) is advantageous because the solid-state nature of the process precludes formation of deleterious intermetallic phases which accompany melting. FSW of MMCs is complicated by rapid and severe wear of the welding tool, a consequence of contact between the tool and the much harder abrasive reinforcement which gives the workpiece material its enhanced strength. The current article demonstrates that Nunes's rotating plug model of material flow in FSW, which has been successfully applied in many other contexts, can also help us understand wear in FSW of MMCs. An equation for predicting the amount of wear in this application is developed and compared with experimental data. This phenomenological model explains the relationship between wear and FSW process parameters documented in previous studies.

  11. Reinforced Si3N4 matrix composites formed by the directed metal oxidation process

    SciTech Connect

    Johnson, W.B.

    1992-10-01

    Results of an exploratory study in which the DIMOX directed metal oxidation process was used to form reinforced Si3N4 matrix composites are reported. The study focused on C-fiber reinforcement, which is satisfactory for low-to-moderate temperature applications, including some aerospace and turbine engine applications. It is noted, however, that whenever C-fibers are used at high temperatures in an oxidizing environment, the oxidation resistance of the resulting composites must be addressed. The need for investigating more stable fibers, such as SiC, is emphasized. The approach offers the potential to produce lightweight materials with high room temperature and elevated temperature strength as well as the net or near-net shape capability. 15 refs.

  12. Dynamic Deformation Behaviors of an In Situ Ti-Based Metallic Glass Matrix Composite

    NASA Astrophysics Data System (ADS)

    Jiao, Z. M.; Wang, Z. H.; Wu, R. F.; Zhang, T. W.; Yang, H. J.; Qiao, J. W.

    2016-11-01

    Quasi-static and dynamic deformation behaviors, fracture characteristics, and microstructural evolution of an in situ dendrite-reinforced metallic glass matrix composite: Ti50Zr20V10Cu5Be15 within a wide range of strain rates are investigated. Compared with the quasi-static compression, the yielding stress increases, but the macroscopic plasticity significantly decreases upon dynamic compression. The effects of the strain rate on strain hardening upon quasi-static loading and flow stress upon dynamic loading are evaluated, respectively. The Zerilli-Armstrong (Z-A) model based on dendrite-dominated mechanism is employed to further uncover the dependence of the yielding stress on the strain rate.

  13. Wear Behavior of Al-SiC Metal Matrix Composite under various Corrosive Environments

    NASA Astrophysics Data System (ADS)

    Pradhan, Smrutiranjan; Barman, Tapan Kumar; Sahoo, Prasanta; Sutradhar, Goutam

    2016-09-01

    This paper investigates the wear behavior under corrosive environments of LM6 based metal matrix composite reinforced with 5 wt% SiC prepared through the stir casting method. The experiments are carried out in a pin-on-disk tribotester varying five levels of normal load and sliding speed. The duration of each experiment is fixed for 30 minutes. Three environments viz. dry, deionised and dilute acid environments are considered to carry out the tribological tests. The composite exhibits slightly good wear resistance under low load and speed condition but weight loss increases as these parameters increases in all three environments. Maximum weight loss occurs in case of acid environment as it is more corrosive than dry and deionised environment. The wear surface of the composite is examined through the scanning electron microscopic (SEM) and energy dispersive x-ray analysis (EDX).

  14. Numerical homogenization of elastic and thermal material properties for metal matrix composites (MMC)

    NASA Astrophysics Data System (ADS)

    Schindler, Stefan; Mergheim, Julia; Zimmermann, Marco; Aurich, Jan C.; Steinmann, Paul

    2017-01-01

    A two-scale material modeling approach is adopted in order to determine macroscopic thermal and elastic constitutive laws and the respective parameters for metal matrix composite (MMC). Since the common homogenization framework violates the thermodynamical consistency for non-constant temperature fields, i.e., the dissipation is not conserved through the scale transition, the respective error is calculated numerically in order to prove the applicability of the homogenization method. The thermomechanical homogenization is applied to compute the macroscopic mass density, thermal expansion, elasticity, heat capacity and thermal conductivity for two specific MMCs, i.e., aluminum alloy Al2024 reinforced with 17 or 30 % silicon carbide particles. The temperature dependency of the material properties has been considered in the range from 0 to 500°C, the melting temperature of the alloy. The numerically determined material properties are validated with experimental data from the literature as far as possible.

  15. Dynamic Effects in Elastothermodynamic Damping of Hollow Particle Reinforced Metal-Matrix Composites

    NASA Astrophysics Data System (ADS)

    Srivastava, Sunil Kumar; Mishra, Bhanu Kumar

    2016-06-01

    The Metal-Matrix Composites (MMCs) containing hollow spherical reinforcements are under active development for the applications such as space structures, submarine hulls etc. where weight is of critical importance. When these materials are subjected to a time varying strain field, energy is dissipated because of the thermoelastic effect (Elastothermodynamic Damping or ETD). The quasi-static ETD analysis for the MMCs containing hollow spherical particles has been reported in literature. The entropic approach, which is better suited for composite materials with perfect or imperfect interfaces, is used for the analysis. In the present work, the effect of inertia forces is carried out on ETD of hollow particle-reinforced MMCs. For given particle volume fractions (V p ), the inertia forces are found to be more significant at higher value of thermal parameter (Ω T1) (alternatively, frequency of vibration if reinforcement radius is fixed), large cavity volume fraction (V h ) and low value of the parameter B1.

  16. Advanced composite structures. [metal matrix composites - structural design criteria for spacecraft construction materials

    NASA Technical Reports Server (NTRS)

    1974-01-01

    A monograph is presented which establishes structural design criteria and recommends practices to ensure the design of sound composite structures, including composite-reinforced metal structures. (It does not discuss design criteria for fiber-glass composites and such advanced composite materials as beryllium wire or sapphire whiskers in a matrix material.) Although the criteria were developed for aircraft applications, they are general enough to be applicable to space vehicles and missiles as well. The monograph covers four broad areas: (1) materials, (2) design, (3) fracture control, and (4) design verification. The materials portion deals with such subjects as material system design, material design levels, and material characterization. The design portion includes panel, shell, and joint design, applied loads, internal loads, design factors, reliability, and maintainability. Fracture control includes such items as stress concentrations, service-life philosophy, and the management plan for control of fracture-related aspects of structural design using composite materials. Design verification discusses ways to prove flightworthiness.

  17. Prediction of transverse fatigue behavior of unidirectionally reinforced metal matrix composites

    SciTech Connect

    John, R.; Buchanan, D.J.; Larsen, J.M.

    1998-11-03

    Unidirectionally reinforced metal matrix composites (MMC) are targeted for use in many aerospace applications which require high specific strength and stiffness at elevated temperatures. Such applications include blings and disks. The primary weakness of a component made of unidirectionally reinforced MMC is its susceptibility to transverse loads. The strength of the component in the transverse direction is significantly lower than that in the longitudinal direction under monotonic, sustained and fatigue loading conditions. Hence, replacement of monolithic components with MMC components requires that the transverse strength of the MMC should be predicted accurately. This paper discusses the applicability of a net-section based model to predict the fatigue behavior of [909] MMC under transverse loading.

  18. Automated Ultrasonic Disbond Inspection of Metal Matrix Composite Tank Track Shoes

    NASA Astrophysics Data System (ADS)

    Xiang, Dan; Zhao, George; Raju, Basavaraju B.

    2010-02-01

    An automated disbond inspection system using an ultrasonic array for Metal Matrix Composite (MMC) tank track shoes has been developed. To ensure a reliable inspection, we investigated the test procedures and disbond identification criteria. A standard specimen was designed and fabricated for calibration of the transducer array. This specimen was also used to study the variables that affect the system performance, such as the repeatability and reproducibility with respect to acoustic coupling, and contact conditions, etc. Based on the statistic data analysis, an automated test procedure and criteria for detection and classification of MMC disbond have been established. By applying the inspection procedure to a set of track shoes, we have achieved more reproducible and reliable inspection results than previous tests. The inspection results were confirmed by ultrasonic C-scans.

  19. Specimen preparation techniques for the examination of ceramic and metal-matrix composites

    SciTech Connect

    Saenz, N.T.; Parks, D.H.; Lavender, C.A.; Smith, M.T.

    1987-09-01

    The need for stronger and lighter materials in industry and government has opened the door for many material applications of composite materials. With the emergence of ceramic and metal-matrix composites, new specimen preparation techniques are required to address the problems of polishing materials with varying mechanical and physical properties. Concerns about edge retention, interfacial flatness between microstructural constituents, polishing deformities or artifacts must be handled appropriately for an accurate microstructural analysis to be possible. The techniques developed specifically for composite materials will show differences in specimen preparation and polishing procedures, and illustrate how these adjustments have been successful in alleviating the problems mentioned. With the use of light optical microscopy in conjunction with other analytical methods, such as scanning electron microscopy and/or electron microprobe, a more complete picture of material analysis can be performed. 5 refs., 7 figs.

  20. Wear Behavior of Aluminium Metal Matrix Composite Prepared from Industrial Waste

    PubMed Central

    Xavier, L. Francis; Suresh, Paramasivam

    2016-01-01

    With an increase in the population and industrialization, a lot of valuable natural resources are depleted to prepare and manufacture products. However industrialization on the other hand has waste disposal issues, causing dust and environmental pollution. In this work, Aluminium Metal Matrix Composite is prepared by reinforcing 10 wt% and 20 wt% of wet grinder stone dust particles an industrial waste obtained during processing of quarry rocks which are available in nature. In the composite materials design wear is a very important criterion requiring consideration which ensures the materials reliability in applications where they come in contact with the environment and other surfaces. Dry sliding wear test was carried out using pin-on-disc apparatus on the prepared composites. The results reveal that increasing the reinforcement content from 10 wt% to 20 wt% increases the resistance to wear rate. PMID:26989764

  1. Design, analysis, and testing of a metal matrix composite web/flange intersection

    NASA Technical Reports Server (NTRS)

    Biggers, S. B.; Knight, N. F., Jr.; Moran, S. G.; Olliffe, R.

    1992-01-01

    An experimental and analytical program to study the local design details of a typical T-shaped web/flange intersection made from a metal matrix composite is described. Loads creating flange bending were applied to specimens having different designs and boundary conditions. Finite element analyses were conducted on models of the test specimens to predict the structural response. The analyses correctly predict failure load, mode, and location in the fillet material in the intersection region of the web and the flange when specimen quality is good. The test program shows the importance of fabrication quality in the intersection region. The full-scale test program that led to the investigation of this local detail is also described.

  2. Analysis of steady-state shallow cell solidification in metal matrix composites

    SciTech Connect

    Michaud, V.J.; Mortensen, A.

    1996-11-01

    The influence of capillarity on the near-plane front solidification of metal matrix composites is examined by analysis of the one-sided solidification of a binary alloy in a planar interstice of constant width in the limit of low Peclet number. The authors assume that in this limit, solute isoconcentrates in the liquid are everywhere orthogonal to the growth direction. Capillary causes the alloy to solidify in a cellular mode, even in the absence of constitutional supercooling. Two solution branches are derived for this solidification mode, one for shallow symmetric cells, the other for asymmetric cells. Restricting attention to the former solution branch, as the growth velocity increases, or the temperature gradient decreases, the cell amplitude increases gradually, to reach a critical point which depends strongly on the contact angle along the reinforcement/solidification front triple line.

  3. Shock Wave Response of Iron-based In Situ Metallic Glass Matrix Composites

    PubMed Central

    Khanolkar, Gauri R.; Rauls, Michael B.; Kelly, James P.; Graeve, Olivia A.; Hodge, Andrea M.; Eliasson, Veronica

    2016-01-01

    The response of amorphous steels to shock wave compression has been explored for the first time. Further, the effect of partial devitrification on the shock response of bulk metallic glasses is examined by conducting experiments on two iron-based in situ metallic glass matrix composites, containing varying amounts of crystalline precipitates, both with initial composition Fe49.7Cr17.7Mn1.9Mo7.4W1.6B15.2C3.8Si2.4. The samples, designated SAM2X5-600 and SAM2X5-630, are X-ray amorphous and partially crystalline, respectively, due to differences in sintering parameters during sample preparation. Shock response is determined by making velocity measurements using interferometry techniques at the rear free surface of the samples, which have been subjected to impact from a high-velocity projectile launched from a powder gun. Experiments have yielded results indicating a Hugoniot Elastic Limit (HEL) to be 8.58 ± 0.53 GPa for SAM2X5-600 and 11.76 ± 1.26 GPa for SAM2X5-630. The latter HEL result is higher than elastic limits for any BMG reported in the literature thus far. SAM2X5-600 catastrophically loses post-yield strength whereas SAM2X5-630, while showing some strain-softening, retains strength beyond the HEL. The presence of crystallinity within the amorphous matrix is thus seen to significantly aid in strengthening the material as well as preserving material strength beyond yielding. PMID:26932846

  4. Manufacturing techniques for titanium aluminide based alloys and metal matrix composites

    NASA Astrophysics Data System (ADS)

    Kothari, Kunal B.

    -sized titanium aluminide powders were rapidly consolidated to form near-net shape titanium aluminide parts in form of small discs and tiles. The rapidly consolidated titanium aluminide parts were found to be fully dense. The microstructure morphology was found to vary with consolidation conditions. The mechanical properties were found to be significantly dependent on microstructure morphology and grain size. Due to rapid consolidation, grain growth during consolidation was limited, which in turn led to enhanced mechanical properties. The high temperature mechanical properties for the consolidated titanium aluminide samples were characterized and were found to retain good mechanical performance up to 700°C. Micron-sized titanium aluminide powders with slightly less Aluminum and small Nb, and Cr additions were rapidly consolidated into near-net shape parts. The consolidated parts were found to exhibit enhanced mechanical performance in terms of ductility and yield strength. The negative effect of Oxygen on the flexural strength at high temperatures was found to be reduced with the addition of Nb. In an effort to further reduce the grain size of the consolidated titanium aluminide samples, the as-received titanium aluminide powders were milled in an attrition mill. The average powder particle size of the powders was reduced by 60% after milling. The milled powders were then rapidly consolidated. The grain size of the consolidated parts was found to be in the sub-micrometer range. The mechanical properties were found to be significantly enhanced due to reduction of grain size in the sub-micrometer range. In order to develop a metal matrix composite based on titanium aluminide matrix reinforced with titanium boride, an experiment to study the effect of rapid consolidation on titanium diboride powders was conducted. Micron-sized titanium diboride powders were consolidated and were found to be 93% dense and exhibited minimal grain growth. The low density of the consolidated part was

  5. The Influence of Impurities in Tungsten and Matrix Composition on the Tungsten-Matrix Interfacial Properties of Heavy Metal Alloys.

    DTIC Science & Technology

    1982-10-01

    formation. The sensitivity of the heavy metals towards those parameters is probably responsible for certain difficulties encountered in the...proved that heavy metals are also sensitive to hydrogen embrittlement: due to the strong influence of the temperature on the solubility of hydrogen both...those present in varying quantities in the usual industrial W powder grades. 4 4- All dopants were added to the tungstate solution before precipitation of

  6. Polymer-based metal nano-coated disposable target for matrix-assisted and matrix-free laser desorption/ionization mass spectrometry.

    PubMed

    Bugovsky, Stefan; Winkler, Wolfgang; Balika, Werner; Koranda, Manfred; Allmaier, Günter

    2016-07-15

    The ideal MALDI/LDI mass spectrometry sample target for an axial TOF instrument possesses a variety of properties. Primarily, it should be chemically inert to the sample, i.e. analyte, matrix and solvents, highly planar across the whole target, without any previous chemical contact and provide a uniform surface to facilitate reproducible measurements without artifacts from previous sample or matrix compounds. This can be hard to achieve with a metal target, which has to be extensively cleaned every time after use. Any cleaning step may leave residues behind, may change the surface properties due to the type of cleaning method used or even cause microscopic scratches over time hence altering matrix crystallization behavior. Alternatively, use of disposable targets avoids these problems. As each possesses the same surface they therefore have the potential to replace the conventional full metal targets so commonly employed. Furthermore, low cost single-use targets with high planarity promise an easier compliance with GLP guidelines as they alleviate the problem of low reproducibility due to inconsistent sample/matrix crystallization and changes to the target surface properties. In our tests, polymeric metal nano-coated targets were compared to a stainless steel reference. The polymeric metal nano-coated targets exhibited all the performance characteristics for a MALDI MS sample support, and even surpassed the - in our lab commonly used - reference in some aspects like limit of detection. The target exhibits all necessary features such as electrical conductivity, vacuum, laser and solvent compatibility.

  7. Superplasticity in ceramic and metal matrix composites and the role of grain size, segregation, interfaces, and second phase morphology

    SciTech Connect

    Wadsworth, J.; Nieh, T.G.

    1992-10-01

    Structural ceramics and ceramic composites have been shown to exhibit superplasticity in recent times and this discovery has attracted tremendous interest. Although the number of ceramics exhibits superplasticity is now quite large, there are gaps in understanding the requirements for superplasticity in ceramics. Also, superplastic behavior at very high strain rates (1 s{sup {minus}1}) in metallic-based materials is an area of increasing research. In this case, the phenomenon has been observed quite extensively in aluminum alloy-based metal matrix composites and mechanically alloyed aluminum- and nickel-based materials. Again, the details of the structural requirements of this phenomenon are not yet understood. In the present paper, experimental results on superplasticity in ceramic-based materials and on high strain rate behavior in metallic-based materials are presented. The roles of grain size, grain boundary and interface chemistry, and second phase morphology and compatibility with the matrix material will be emphasized.

  8. A Tensile Deformation Model for In-situ Dendrite/Metallic Glass Matrix Composites

    PubMed Central

    Qiao, J. W.; Zhang, T.; Yang, F. Q.; Liaw, P. K.; Pauly, S.; Xu, B. S.

    2013-01-01

    In-situ dendrite/metallic glass matrix composites (MGMCs) with a composition of Ti46Zr20V12Cu5Be17 exhibit ultimate tensile strength of 1510 MPa and fracture strain of about 7.6%. A tensile deformation model is established, based on the five-stage classification: (1) elastic-elastic, (2) elastic-plastic, (3) plastic-plastic (yield platform), (4) plastic-plastic (work hardening), and (5) plastic-plastic (softening) stages, analogous to the tensile behavior of common carbon steels. The constitutive relations strongly elucidate the tensile deformation mechanism. In parallel, the simulation results by a finite-element method (FEM) are in good agreement with the experimental findings and theoretical calculations. The present study gives a mathematical model to clarify the work-hardening behavior of dendrites and softening of the amorphous matrix. Furthermore, the model can be employed to simulate the tensile behavior of in-situ dendrite/MGMCs. PMID:24085187

  9. Inelastic Deformation of Metal Matrix Composites. Part 1; Plasticity and Damage Mechanisms

    NASA Technical Reports Server (NTRS)

    Majumdar, B. S.; Newaz, G. M.

    1992-01-01

    The deformation mechanisms of a Ti 15-3/SCS6 (SiC fiber) metal matrix composite (MMC) were investigated using a combination of mechanical measurements and microstructural analysis. The objectives were to evaluate the contributions of plasticity and damage to the overall inelastic response, and to confirm the mechanisms by rigorous microstructural evaluations. The results of room temperature experiments performed on 0 degree and 90 degree systems primarily are reported in this report. Results of experiments performed on other laminate systems and at high temperatures will be provided in a forthcoming report. Inelastic deformation of the 0 degree MMC (fibers parallel to load direction) was dominated by the plasticity of the matrix. In contrast, inelastic deformations of the 90 degree composite (fibers perpendicular to loading direction) occurred by both damage and plasticity. The predictions of a continuum elastic plastic model were compared with experimental data. The model was adequate for predicting the 0 degree response; however, it was inadequate for predicting the 90 degree response largely because it neglected damage. The importance of validating constitutive models using a combination of mechanical measurements and microstructural analysis is pointed out. The deformation mechanisms, and the likely sequence of events associated with the inelastic deformation of MMCs, are indicated in this paper.

  10. Between dreams and reality of metal-matrix composites -- a big gap?

    SciTech Connect

    Steffens, H.D.; Kern, H.; Janczak, J.

    1993-12-31

    The potential benefits and the current state-of-the-art in MMCs will be presented through a discussion of their processing and related aspects. The advantages and limitations of most common manufacturing techniques of fiber reinforced metals, e.g. realized property potential and commercial possibilities, will be outlined. The emphasis will be given on novel powder metallurgy techniques such as rapid solidification (e.g. atomization techniques and plasma processes) and new materials systems (e.g. intermetallic matrix composites). The technical barriers which prevent the transition of MMCs from aerospace to a wider range of applications will be highlighted, Special attention will be drawn to the relation between processing parameters, fiber-matrix interface and composite properties. The challenge of composite modeling and design as well as interface controlling for successful processing utilization of MMCs will be mentioned. The benefits of use of computer techniques (databases, simulations, knowledge based systems) to aid the composite design and process control (fuzzy logic) will be shown on several examples. The technical possibilities of adaptation of interface tailoring approaches from the PMC area such as graded interphase or rubber-bumper interface will be studied. In addition, on the basis of recent forecasts by different experts on composite materials the question of the MMCs future will be discussed. Have they a chance in the next few years to meet the requirements of successful commercial applications, especially those of clients? The problems which have to be solved and options for solution will be dealt with.

  11. The erosion performance of cold spray deposited metal matrix composite coatings with subsequent friction stir processing

    NASA Astrophysics Data System (ADS)

    Peat, Tom; Galloway, Alexander; Toumpis, Athanasios; McNutt, Philip; Iqbal, Naveed

    2017-02-01

    This study forms an initial investigation into the development of SprayStir, an innovative processing technique for generating erosion resistant surface layers on a chosen substrate material. Tungsten carbide - cobalt chromium, chromium carbide - nickel chromium and aluminium oxide coatings were successfully cold spray deposited on AA5083 grade aluminium. In order to improve the deposition efficiency of the cold spray process, coatings were co-deposited with powdered AA5083 using a twin powder feed system that resulted in thick (>300 μm) composite coatings. The deposited coatings were subsequently friction stir processed to embed the particles in the substrate in order to generate a metal matrix composite (MMC) surface layer. The primary aim of this investigation was to examine the erosion performance of the SprayStirred surfaces and demonstrate the benefits of this novel process as a surface engineering technique. Volumetric analysis of the SprayStirred surfaces highlighted a drop of approx. 40% in the level of material loss when compared with the cold spray deposited coating prior to friction stir processing. Micro-hardness testing revealed that in the case of WC-CoCr reinforced coating, the hardness of the SprayStirred material exhibits an increase of approx. 540% over the unaltered substrate and 120% over the as-deposited composite coating. Microstructural examination demonstrated that the increase in the hardness of the MMC aligns with the improved dispersion of reinforcing particles throughout the aluminium matrix.

  12. Dry Sliding Wear behaviour of Aluminium-Red mud- Tungsten Carbide Hybrid metal matrix composites

    NASA Astrophysics Data System (ADS)

    Devi Chinta, Neelima; Selvaraj, N.; Mahesh, V.

    2016-09-01

    Red mud is an industrial waste obtained during the processing of alumina by Bayer's process. An attempt has been made to utilize the solid waste by using it as the reinforcement material in metal matrix composites. Red mud received from NALCO has been subjected for sieve analysis and milled to 42 nanometers using high energy ball mill. Red mud is used as a reinforcement material in Pure Aluminium matrix composite at 2%, 4%, and 6% weight at 100 microns level as well as 42 nano meters along with 4%Tungsten carbide by weight. Micro and Nano structured red mud powders, Tungsten carbide powder and Aluminium is mixed in a V-Blender, compacted at a pressure of 40 bar and samples are prepared by conventional sintering with vacuum as medium. In this current work, dry sliding wear characteristics at normal and heat treatment conditions are investigated with optimal combination of Aluminium, Tungsten carbide and different weight fractions of micro and nano structured red mud powder.

  13. Continuum Damage Modeling for Dynamic Fracture Toughness of Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Lee, Intaek; Ochi, Yasuo; Bae, Sungin; Song, Jungil

    Short fiber reinforced metal-matrix composites (MMCs) have widely adopted as structural materials and many experimental researches have been performed to study fracture toughness of it. Fracture toughness is often referred as the plane strain(maximum constraint) fracture toughness KIc determined by the well-established standard test method, such as ASTM E399. But the application for dynamic fracture toughness KId has not been popular yet, because of reliance in capturing the crack propagating time. This paper deals with dynamic fracture toughness testing and simulation using finite element method to evaluate fracture behaviors of MMCs manufactured by squeeze casting process when material combination is varied with the type of reinforcement (appearance, size), volume fraction and combination of reinforcements, and the matrix alloy. The instrumented Charphy impact test was used for KId determination and continuum damage model embedded in commercial FE program is used to investigate the dynamic fracture toughness with the influence of elasto-visco-plastic constitutive relation of quasi-brittle fracture that is typical examples of ceramics and some fibre reinforced composites. With Compared results between experimental method and FE simulation, the determination process for KId is presented. FE simulation coupled with continuum damage model is emphasized single shot simulation can predict the dynamic fracture toughness, KId and real time evolution of that directly.

  14. RF Plasma Torch System for Metal Matrix Composite Production in Nuclear Fuel Cladding

    NASA Astrophysics Data System (ADS)

    Holik, Eddie, III

    2007-10-01

    For the first time in 30 years, plans are afoot to build new fission power plants in the US. It is timely to develop technology that could improve the safety and efficiency of new reactors. A program of development for advanced fuel cycles and Generation IV reactors is underway. The path to greater efficiency is to increase the core operating temperature. That places particular challenges to the cladding tubes that contain the fission fuel. A promising material for this purpose is a metal matrix composite (MMC) in which ceramic fibers are bonded within a high-strength steel matrix, much like fiberglass. Current MMC technology lacks the ability to effectively bond traditional high-temperature alloys to ceramic strands. The purpose of this project is to design an rf plasma torch system to use titanium as a buffer between the ceramic fibers and the refractory outer material. The design and methods of using an rf plasma torch to produce a non-equilibrium phase reaction to bond together the MMC will be discussed. The effects of having a long lived fuel cladding in the design of future reactors will also be discussed.

  15. Closed Die Deformation Behavior of Cylindrical Iron-Alumina Metal Matrix Composites During Cold Sinter Forging

    NASA Astrophysics Data System (ADS)

    Prasanna Kumar, Undeti Jacob; Gupta, Pallav; Jha, Arun Kant; Kumar, Devendra

    2016-10-01

    The present paper aims to study the closed die deformation behavior of cylindrical Fe-Al2O3 metal matrix composites (MMCs). Closed die was manufactured by machining the high carbon steel block followed by oil quenching and then finishing. Samples sintered at a temperature of 1100 °C for 1 h were characterized with X-ray diffraction and scanning electron microscopy, which showed the formation of Fe, Al2O3 and nano size FeAl2O4 phases respectively. Density and hardness of the composite samples were determined after sintering. Closed die deformation studies of the prepared composite samples were carried under three different interfacial frictional conditions i.e. dry, solid lubricating and liquid lubricating. Hardness, density and metallographic characterizations were also done for the deformed samples. On comparing the micrographs of the samples before and after deformation it was revealed that in deformed specimens recrystallization has taken place due to the difference in the energy between the strained iron matrix and unstrained alumina reinforcement during closed die forging process. Experimental density of the samples was also verified with the theoretical density using the standard equations. It is expected that the results of the present investigations will be helpful in developing quality MMC components for wide industrial applications.

  16. An investigation of the thermoviscoplastic behavior of a metal matrix composite at elevated temperatures

    NASA Technical Reports Server (NTRS)

    Rogacki, John R.; Tuttle, Mark E.

    1992-01-01

    This research investigates the response of a fiberless 13 layer hot isostatically pressed Ti-15-3 laminate to creep, constant strain rate, and cyclic constant strain rate loading at temperatures ranging from 482C to 649C. Creep stresses from 48 to 260 MPa and strain rates of .0001 to .01 m/m/sec were used. Material parameters for three unified constitutive models (Bodner-Partom, Miller, and Walker models) were determined for Ti-15-3 from the experimental data. Each of the three models was subsequently incorporated into a rule of mixtures and evaluated for accuracy and ease of use in predicting the thermoviscoplastic response of unidirectional metal matrix composite laminates (both 0 and 90). The laminates were comprised of a Ti-15-3 matrix with 29 volume percent SCS6 fibers. The predicted values were compared to experimentally determined creep and constant strain rate data. It was found that all three models predicted the viscoplastic response of the 0 specimens reasonably well, but seriously underestimated the viscoplastic response of the 90 specimens. It is believed that this discrepancy is due to compliant and/or weak fiber-matrix interphase. In general, it was found that of the three models studied, the Bodner-Partom model was easiest to implement, primarily because this model does not require the use of cyclic constant strain rate tests to determine the material parameters involved. However, the version of the Bodner-Partom model used in this study does not include back stress as an internal state variable, and hence may not be suitable for use with materials which exhibit a pronounced Baushinger effect. The back stress is accounted for in both the Walker and Miller models; determination of the material parameters associated with the Walker model was somewhat easier than in the Miller model.

  17. Investigation of Friction Stir Welding and Laser Engineered Net Shaping of Metal Matrix Composite Materials

    NASA Technical Reports Server (NTRS)

    Diwan, Ravinder M.

    2002-01-01

    The improvement in weld quality by the friction stir welding (FSW) process invented by TWI of Cambridge, England, patented in 1991, has prompted investigation of this process for advanced structural materials including Al metal matrix composite (Al-MMC) materials. Such materials can have high specific stiffness and other potential beneficial properties for the extreme environments in space. Developments of discontinuous reinforced Al-MMCs have found potential space applications and the future for such applications is quite promising. The space industry has recognized advantages of the FSW process over conventional welding processes such as the absence of a melt zone, reduced distortion, elimination of the need for shielding gases, and ease of automation. The process has been well proven for aluminum alloys, and work is being carried out for ferrous materials, magnesium alloys and copper alloys. Development work in the FSW welding process for joining of Al-MMCs is relatively recent and some of this and related work can be found in referenced research publications. NASA engineers have undertaken to spear head this research development work for FSW process investigation of Al-MMCs. Some of the reported related work has pointed out the difficulty in fusion welding of particulate reinforced MMCs where liquid Al will react with SiC to precipitate aluminum carbide (Al4C3). Advantages of no such reaction and no need for joint preparation for the FSW process is anticipated in the welding of Al-MMCs. The FSW process has been best described as a combination of extrusion and forging of metals. This is carried out as the pin tool rotates and is slowly plunged into the bond line of the joint as the pin tool's shoulder is in intimate contact with the work piece. The material is friction-stirred into a quality weld. Al-MMCs, 4 in. x 12 in. plates of 0.25 in. (6.35mm) thickness, procured from MMCC, Inc. were butt welded using FSW process at Marshall Space Flight Center (MSFC) using

  18. Dynamic mechanical properties of a Ti-based metallic glass matrix composite

    SciTech Connect

    Li, Jinshan Cui, Jing; Bai, Jie; Kou, Hongchao; Wang, Jun; Qiao, Jichao

    2015-04-21

    Dynamic mechanical behavior of a Ti{sub 50}Zr{sub 20}Nb{sub 12}Cu{sub 5}Be{sub 13} bulk metallic glass composite was investigated using mechanical spectroscopy in both temperature and frequency domains. Storage modulus G′ and loss modulus G″ are determined by temperature, and three distinct regions corresponding to different states in the bulk metallic glass composite are characterized. Physical parameters, such as atomic mobility and correlation factor χ, are introduced to analyze dynamic mechanical behavior of the bulk metallic glass composite in the framework of quasi-point defects (QPD) model. The experimental results are in good agreement with the prediction of QPD model.

  19. Problems of Development and Application of Metal Matrix Composite Powders for Additive Technologies

    NASA Astrophysics Data System (ADS)

    Korosteleva, Elena N.; Pribytkov, Gennadii A.; Krinitcyn, Maxim G.; Baranovskii, Anton V.; Korzhova, Victoria V.

    2016-07-01

    The paper considers the problem of structure formation in composites with carbide phase and a metal binder under self-propagating high-temperature synthesis (SHS) of powder mixtures. The relation between metal binder content and their structure and wear resistance of coatings was studied. It has been shown that dispersion of the carbide phase and volume content of metal binder in the composite powders structure could be regulated purposefully for all of studied composites. It was found that the structure of surfaced coating was fully inherited of composite powders. Modification or coarsening of the structure at the expense of recrystallization or coagulation carbide phase during deposition and sputtering does not occur.

  20. Do adhesive systems leave resin coats on the surfaces of the metal matrix bands? An adhesive remnant characterization.

    PubMed

    Arhun, Neslihan; Cehreli, Sevi Burcak

    2013-01-01

    Reestablishing proximal contacts with composite resins may prove challenging since the applied adhesives may lead to resin coating that produces additional thickness. The aim of this study was to investigate the surface of metal matrix bands after application of adhesive systems and blowing or wiping off the adhesive before polymerization. Seventeen groups of matrix bands were prepared. The remnant particles were characterized by energy dispersive spectrum and scanning electron microscopy. Total etch and two-step self-etch adhesives did not leave any resin residues by wiping and blowing off. All-in-one adhesive revealed resin residues despite wiping off. Prime and Bond NT did not leave any remnant with compomer. Clinicians must be made aware of the consequences of possible adhesive remnants on matrix bands that may lead to a defective definitive restoration. The adhesive resin used for Class II restorations may leave resin coats on metal matrix bands after polymerization, resulting in additional thickness on the metal matrix bands and poor quality of the proximal surface of the definitive restoration when the adhesive system is incorporated in the restoration.

  1. A comparison of measured and calculated thermal stresses in a hybrid metal matrix composite spar cap element

    NASA Technical Reports Server (NTRS)

    Jenkins, J. M.; Taylor, A. H.; Sakata, I. F.

    1985-01-01

    A hybrid spar of titanium with an integrally brazed composite, consisting of an aluminum matrix reinforced with boron-carbide-coated fibers, was heated in an oven and the resulting thermal stresses were measured. Uniform heating of the spar in an oven resulted in thermal stresses arising from the effects of dissimilar materials and anisotropy of the metal matrix composite. Thermal stresses were calculated from a finite element structural model using anisotropic material properties deduced from constituent properties and rules of mixtures. Comparisons of calculated thermal stresses with measured thermal stresses on the spar are presented. It was shown that failure to account for anisotropy in the metal matrix composite elements would result in large errors in correlating measured and calculated thermal stresses. It was concluded that very strong material characterization efforts are required to predict accurate thermal stresses in anisotropic composite structures.

  2. Fabrication of metal matrix composite by semi-solid powder processing

    SciTech Connect

    Wu, Yufeng

    2011-01-01

    Various metal matrix composites (MMCs) are widely used in the automotive, aerospace and electrical industries due to their capability and flexibility in improving the mechanical, thermal and electrical properties of a component. However, current manufacturing technologies may suffer from insufficient process stability and reliability and inadequate economic efficiency and may not be able to satisfy the increasing demands placed on MMCs. Semi-solid powder processing (SPP), a technology that combines traditional powder metallurgy and semi-solid forming methods, has potential to produce MMCs with low cost and high efficiency. In this work, the analytical study and experimental investigation of SPP on the fabrication of MMCs were explored. An analytical model was developed to understand the deformation mechanism of the powder compact in the semi-solid state. The densification behavior of the Al6061 and SiC powder mixtures was investigated with different liquid fractions and SiC volume fractions. The limits of SPP were analyzed in terms of reinforcement phase loading and its impact on the composite microstructure. To explore adoption of new materials, carbon nanotube (CNT) was investigated as a reinforcing material in aluminum matrix using SPP. The process was successfully modeled for the mono-phase powder (Al6061) compaction and the density and density distribution were predicted. The deformation mechanism at low and high liquid fractions was discussed. In addition, the compaction behavior of the ceramic-metal powder mixture was understood, and the SiC loading limit was identified by parametric study. For the fabrication of CNT reinforced Al6061 composite, the mechanical alloying of Al6061-CNT powders was first investigated. A mathematical model was developed to predict the CNT length change during the mechanical alloying process. The effects of mechanical alloying time and processing temperature during SPP were studied on the mechanical, microstructural and

  3. Metal Detectors.

    ERIC Educational Resources Information Center

    Harrington-Lueker, Donna

    1992-01-01

    Schools that count on metal detectors to stem the flow of weapons into the schools create a false sense of security. Recommendations include investing in personnel rather than hardware, cultivating the confidence of law-abiding students, and enforcing discipline. Metal detectors can be quite effective at afterschool events. (MLF)

  4. Emission spectrometric arcing procedure with minimal effect of chemical form of sample. [performed on refractory metal matrix composites

    NASA Technical Reports Server (NTRS)

    Gordon, W. A.

    1975-01-01

    Matrix effects related to the chemical form of analyzed materials were studied. An arc in argon was used which was buffered with silver chloride. The effect of chemical form was minimal for a variety of metals, oxides, and carbides representing the most refractory compounds and thermally stable metal-containing molecules. Only four of the most refractory materials known showed significant emission depressions due to incomplete volatilization in the arc system. These results are discussed in terms of vapor pressures of the solid materials placed on the anodes and dissociation reactions of the molecules in the gaseous environment.

  5. Strain Rate Dependency of Bronze Metal Matrix Composite Mechanical Properties as a Function of Casting Technique

    NASA Astrophysics Data System (ADS)

    Brown, Lloyd; Joyce, Peter; Radice, Joshua; Gregorian, Dro; Gobble, Michael

    2012-07-01

    Strain rate dependency of mechanical properties of tungsten carbide (WC)-filled bronze castings fabricated by centrifugal and sedimentation-casting techniques are examined, in this study. Both casting techniques are an attempt to produce a functionally graded material with high wear resistance at a chosen surface. Potential applications of such materials include shaft bushings, electrical contact surfaces, and brake rotors. Knowledge of strain rate-dependent mechanical properties is recommended for predicting component response due to dynamic loading or impact events. A brief overview of the casting techniques for the materials considered in this study is followed by an explanation of the test matrix and testing techniques. Hardness testing, density measurement, and determination of the volume fraction of WC particles are performed throughout the castings using both image analysis and optical microscopy. The effects of particle filling on mechanical properties are first evaluated through a microhardness survey of the castings. The volume fraction of WC particles is validated using a thorough density survey and a rule-of-mixtures model. Split Hopkinson Pressure Bar (SHPB) testing of various volume fraction specimens is conducted to determine strain dependence of mechanical properties and to compare the process-property relationships between the two casting techniques. The baseline performances of C95400 bronze are provided for comparison. The results show that the addition of WC particles improves microhardness significantly for the centrifugally cast specimens, and, to a lesser extent, in the sedimentation-cast specimens, largely because the WC particles are more concentrated as a result of the centrifugal-casting process. Both metal matrix composites (MMCs) demonstrate strain rate dependency, with sedimentation casting having a greater, but variable, effects on material response. This difference is attributed to legacy effects from the casting process, namely

  6. Characterization of metal matrix composites by linear ultrasonics and finite element modeling.

    PubMed

    Chen, Xuesheng; Sharples, Steve D; Clark, Matt; Wright, David

    2013-02-01

    Titanium metal matrix composites (TiMMCs) offer advantages over traditional materials for aerospace applications due to the increased mechanical strength of the materials. But the non-destructive inspection of these materials, especially with ultrasound, is in an infancy stage. If the manufacturing process of TiMMC is not correctly controlled, then disbonds and voids between the fibers can result. The effective microstructure of the composite makes difficulty to interpret results from traditional ultrasound techniques because of the scattering caused by fibers; the scattering prevents the ultrasound from penetrating far into the composite region and produces a background signal masking any reflections from voids. In this paper, relatively low frequency ultrasound is used to probe the composite region, and the state of the composite (porosity) is inferred from the velocity of the ultrasound traversing the composite. The relationship between the velocity and porosity is complex in this regime, so finite element (FE) analysis is used to model the composite regions and relate the velocity to the porosity. The FE simulated results are validated by ultrasound velocity measurements.

  7. Investigation of Product Performance of Al-Metal Matrix Composites Brake Disc using Finite Element Analysis

    NASA Astrophysics Data System (ADS)

    Fatchurrohman, N.; Marini, C. D.; Suraya, S.; Iqbal, AKM Asif

    2016-02-01

    The increasing demand of fuel efficiency and light weight components in automobile sectors have led to the development of advanced material parts with improved performance. A specific class of MMCs which has gained a lot of attention due to its potential is aluminium metal matrix composites (Al-MMCs). Product performance investigation of Al- MMCs is presented in this article, where an Al-MMCs brake disc is analyzed using finite element analysis. The objective is to identify the potentiality of replacing the conventional iron brake disc with Al-MMCs brake disc. The simulation results suggested that the MMCs brake disc provided better thermal and mechanical performance as compared to the conventional cast iron brake disc. Although, the Al-MMCs brake disc dissipated higher maximum temperature compared to cast iron brake disc's maximum temperature. The Al-MMCs brake disc showed a well distributed temperature than the cast iron brake disc. The high temperature developed at the ring of the disc and heat was dissipated in circumferential direction. Moreover, better thermal dissipation and conduction at brake disc rotor surface played a major influence on the stress. As a comparison, the maximum stress and strain of Al-MMCs brake disc was lower than that induced on the cast iron brake disc.

  8. Investigation of abrasion in Al–MgO metal matrix composites

    SciTech Connect

    Muharr em Pul; Çalin, Recep; Gül, Ferhat

    2014-12-15

    In this study, the effects of reinforcement volume fractions on abrasive wear behavior were examined in Al–MgO reinforced metal matrix composites of 5%, 10% and 15% reinforcement – volume ratios produced by melt-stirring. Abrasive wear tests were carried out by 60, 80 and 100 mesh sized Al{sub 2}O{sub 3} abrasive papers and pin-on-disc wear test apparatus under 10, 20 and 30 N loads at 0.2 m/s sliding speed. The mechanical properties such as hardness and fracture strength were determined. Subsequent to the wear tests, the microstructures of worn surfaces were examined by scanning electron microscope analyses. While increased MgO reinforcement volume fraction in the composite resulted increased hardness, fracture strength was determined to decrease. Additionally, it was found that increased MgO reinforcement volume fraction in the composite was accompanied with increased wear loss and porosity as well as reinforcement – volume ratio was identified to be significant determinants of abrasive wear behavior.

  9. Lamb waves propagation in a novel metal-matrix phononic crystals plate

    NASA Astrophysics Data System (ADS)

    Li, Suobin; Chen, Tianning; Wang, Xiaopeng; Xi, Yanhui

    2016-09-01

    In this paper, the propagation properties of Lamb waves in a novel phononic crystals (PCs) plate composed of a square array of double-sided composite taper stubs, which are deposited on a 2D locally resonant PC plate that composes of an array of rubber fillers embedded in the steel plate is studied. It is shown that the spring-mass system of the resonator will be decoupled by introducing the rubber filler, and then the out-of-plane band gap (BG) and the in-plane BG can be adjusted into the same lowest frequency range, respectively (the out-of-plane BG is adjusted by the rubber filler and the in-plane BG is adjusted by the taper stub). As a result, the frequency range of the generated complete BG is between 59-93 Hz due to the overlap between the in-plane and out-of-plane BG. Compared with the classic double-sided stubbed PC plate, the relative bandwidth of the BG is enlargement by a factor of 5.5 and the location of the BG is reduced by a factor of 5.5 in the proposed structure. It provides an effective way for metal-matrix PCs to obtain complete BGs in low-frequency range (below 100 Hz), which has potential for the reduction of the vibration at low frequency in practical case.

  10. Heavy metal stabilization by means of innovative alumino-silicate matrix.

    PubMed

    Cioffi, R; Pagliuca, C; Santoro, L; Verdolotti, L

    2003-05-01

    Powdered tuff mixed with NaOH solution has been hydrothermally cured at temperatures ranging from 90 to 150 degrees C. Hardening takes place due to the formation of an amorphous binding phase. At the lowest temperature tested a non-autoclaved process can be carried out. Values of unconfined compressive strength were found to vary from 15.5 MPa to 28.9 MPa depending on reaction conditions. The matrix was tested as a binder for the stabilization of model systems containing cadmium, chromium and lead and for a real system containing a secondary lead smelter slag. The stabilization process was tested from both the environmental and technological points of view by means of leahcing tests and compressive strength measurement. Basic characterization leaching tests carried out with the model systems showed that metal release from hardened paste is below 1%. Compliance leaching test carried out with the real system showed that lead release is below the limit set by law. From the technological pont of view, it was found that unconfined compressive strength is always higher for the real system. Specifically, this system showed compressive strength increasing with slag content to values exceeding 86.5 MPa.

  11. Anomalous Buckling Characteristics of Laminated Metal-Matrix Composite Plates with Central Square Holes

    NASA Technical Reports Server (NTRS)

    Ko, William L.

    1998-01-01

    Compressive buckling analysis was performed on metal-matrix composite (MMC) plates with central square holes. The MMC plates have varying aspect ratios and hole sizes and are supported under different boundary conditions. The finite-element structural analysis method was used to study the effects of plate boundary conditions, plate aspect ratio, hole size, and the composite stacking sequence on the compressive buckling strengths of the perforated MMC plates. Studies show that by increasing the hole sizes, compressive buckling strengths of the perforated MMC plates could be considerably increased under certain boundary conditions and aspect ratios ("anomalous" buckling behavior); and that the plate buckling mode could be symmetrical or antisymmetrical, depending on the plate boundary conditions, aspect ratio, and the hole size. For same-sized plates with same-sized holes, the compressive buckling strengths of the perforated MMC plates with [90/0/0/90]2 lamination could be as much as 10 percent higher or lower than those of the [45/- 45/- 45/45]2 laminations, depending on the plate boundary conditions, plate aspect ratios, and the hole size. Clamping the plate edges induces far stronger "anomalous" buckling behavior (enhancing compressive buckling strengths at increasing hole sizes) of the perforated MMC plates than simply supporting the plate edges.

  12. Multi-Objective Optimization in Hot Machining of Al/SiCp Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Jadhav, M. R.; Dabade, U. A.

    2016-02-01

    Metal Matrix Composites (MMCs) have been found to be useful in a number of engineering applications and particle reinforced MMCs have received considerable attention due to their excellent engineering properties. These materials are generally regarded as extremely difficult to machine, because of the abrasive characteristics of the reinforced particulates. These characteristics of MMCs affect the machined surface quality and integrity. This paper presents use of Taguchi Grey Relational Analyses (GRA) for optimization of Al/SiCp/10p (220 and 600 mesh) MMCs produced by stir casting. Experiments are performed using L16 orthogonal array by using hot machining technique. The objective of this study is to identify the optimum process parameters to improve the surface integrity on Al/SiCp MMCs. The machined surface integrity has been analyzed by process parameters such as speed, feed, depth of cut and preheating temperature. The significance of the process parameters on surface integrity has been evaluated quantitatively by the analysis of variance (ANOVA) method and AOM plots. The grey relational analysis shows optimum machining conditions as 0.05 mm/rev feed, 0.4 mm depth of cut and 60 °C preheating temperature to enhance surface integrity for both Al/SiCp/10p (220 and 600 mesh) MMCs except for cutting speed 50 and 25 m/min respectively.

  13. Micro-strain Evolution and Toughening Mechanisms in a Trimodal Al-Based Metal Matrix Composite

    NASA Astrophysics Data System (ADS)

    Zhang, Yuzheng; Topping, Troy D.; Yang, Hanry; Lavernia, Enrique J.; Schoenung, Julie M.; Nutt, Steven R.

    2015-03-01

    A trimodal metal matrix composite (MMC) based on AA (Al alloy) 5083 (Al-4.4Mg-0.7Mn-0.15Cr wt pct) was synthesized by cryomilling powders followed by compaction of blended powders and ceramic particles using two successive dual mode dynamic forgings. The microstructure consisted of 66.5 vol pct ultrafine grain (UFG) region, 30 vol pct coarse grain (CG) region and 3.5 vol pct reinforcing boron carbide particles. The microstructure imparted high-tensile yield strength (581 MPa) compared to a conventional AA 5083 (242 MPa) and enhanced ductility compared to 100 pct UFG Al MMC. The deformation behavior of the heterogeneous structure and the effects of CG regions on crack propagation were investigated using in situ scanning electron microscopy micro-tensile tests. The micro-strain evolution measured using digital image correlation showed early plastic strain localization in CG regions. Micro-voids due to the strain mismatch at CG/UFG interfaces were responsible for crack initiation. CG region toughening was realized by plasticity-induced crack closure and zone shielding of disconnected micro-cracks. However, these toughening mechanisms did not effectively suppress its brittle behavior. Further optimization of the CG distribution (spacing and morphology) is required to achieve toughness levels required for structural applications.

  14. Lithium-coated polymeric matrix as a minimum volume-change and dendrite-free lithium metal anode

    PubMed Central

    Liu, Yayuan; Lin, Dingchang; Liang, Zheng; Zhao, Jie; Yan, Kai; Cui, Yi

    2016-01-01

    Lithium metal is the ideal anode for the next generation of high-energy-density batteries. Nevertheless, dendrite growth, side reactions and infinite relative volume change have prevented it from practical applications. Here, we demonstrate a promising metallic lithium anode design by infusing molten lithium into a polymeric matrix. The electrospun polyimide employed is stable against highly reactive molten lithium and, via a conformal layer of zinc oxide coating to render the surface lithiophilic, molten lithium can be drawn into the matrix, affording a nano-porous lithium electrode. Importantly, the polymeric backbone enables uniform lithium stripping/plating, which successfully confines lithium within the matrix, realizing minimum volume change and effective dendrite suppression. The porous electrode reduces the effective current density; thus, flat voltage profiles and stable cycling of more than 100 cycles is achieved even at a high current density of 5 mA cm−2 in both carbonate and ether electrolyte. The advantages of the porous, polymeric matrix provide important insights into the design principles of lithium metal anodes. PMID:26987481

  15. Lithium-coated polymeric matrix as a minimum volume-change and dendrite-free lithium metal anode

    SciTech Connect

    Liu, Yayuan; Lin, Dingchang; Liang, Zheng; Zhao, Jie; Yan, Kai; Cui, Yi

    2016-03-18

    Lithium metal is the ideal anode for the next generation of high-energy-density batteries. Nevertheless, dendrite growth, side reactions and infinite relative volume change have prevented it from practical applications. Here, we demonstrate a promising metallic lithium anode design by infusing molten lithium into a polymeric matrix. The electrospun polyimide employed is stable against highly reactive molten lithium and, via a conformal layer of zinc oxide coating to render the surface lithiophilic, molten lithium can be drawn into the matrix, affording a nano-porous lithium electrode. Importantly, the polymeric backbone enables uniform lithium stripping/plating, which successfully confines lithium within the matrix, realizing minimum volume change and effective dendrite suppression. The porous electrode reduces the effective current density; thus, flat voltage profiles and stable cycling of more than 100 cycles is achieved even at a high current density of 5 mA cm-2 in both carbonate and ether electrolyte. Furthermore, the advantages of the porous, polymeric matrix provide important insights into the design principles of lithium metal anodes.

  16. Lithium-coated polymeric matrix as a minimum volume-change and dendrite-free lithium metal anode

    DOE PAGES

    Liu, Yayuan; Lin, Dingchang; Liang, Zheng; ...

    2016-03-18

    Lithium metal is the ideal anode for the next generation of high-energy-density batteries. Nevertheless, dendrite growth, side reactions and infinite relative volume change have prevented it from practical applications. Here, we demonstrate a promising metallic lithium anode design by infusing molten lithium into a polymeric matrix. The electrospun polyimide employed is stable against highly reactive molten lithium and, via a conformal layer of zinc oxide coating to render the surface lithiophilic, molten lithium can be drawn into the matrix, affording a nano-porous lithium electrode. Importantly, the polymeric backbone enables uniform lithium stripping/plating, which successfully confines lithium within the matrix, realizingmore » minimum volume change and effective dendrite suppression. The porous electrode reduces the effective current density; thus, flat voltage profiles and stable cycling of more than 100 cycles is achieved even at a high current density of 5 mA cm-2 in both carbonate and ether electrolyte. Furthermore, the advantages of the porous, polymeric matrix provide important insights into the design principles of lithium metal anodes.« less

  17. Lithium-coated polymeric matrix as a minimum volume-change and dendrite-free lithium metal anode

    NASA Astrophysics Data System (ADS)

    Liu, Yayuan; Lin, Dingchang; Liang, Zheng; Zhao, Jie; Yan, Kai; Cui, Yi

    2016-03-01

    Lithium metal is the ideal anode for the next generation of high-energy-density batteries. Nevertheless, dendrite growth, side reactions and infinite relative volume change have prevented it from practical applications. Here, we demonstrate a promising metallic lithium anode design by infusing molten lithium into a polymeric matrix. The electrospun polyimide employed is stable against highly reactive molten lithium and, via a conformal layer of zinc oxide coating to render the surface lithiophilic, molten lithium can be drawn into the matrix, affording a nano-porous lithium electrode. Importantly, the polymeric backbone enables uniform lithium stripping/plating, which successfully confines lithium within the matrix, realizing minimum volume change and effective dendrite suppression. The porous electrode reduces the effective current density; thus, flat voltage profiles and stable cycling of more than 100 cycles is achieved even at a high current density of 5 mA cm-2 in both carbonate and ether electrolyte. The advantages of the porous, polymeric matrix provide important insights into the design principles of lithium metal anodes.

  18. Metal oxide films on metal

    DOEpatents

    Wu, Xin D.; Tiwari, Prabhat

    1995-01-01

    A structure including a thin film of a conductive alkaline earth metal oxide selected from the group consisting of strontium ruthenium trioxide, calcium ruthenium trioxide, barium ruthenium trioxide, lanthanum-strontium cobalt oxide or mixed alkaline earth ruthenium trioxides thereof upon a thin film of a noble metal such as platinum is provided.

  19. Plasticity in Ni59Zr20Ti16Si2Sn3 metallic glass matrix composites containing brass fibers synthesized by warm extrusion of powders

    NASA Astrophysics Data System (ADS)

    Bae, D. H.; Lee, M. H.; Kim, D. H.; Sordelet, D. J.

    2003-09-01

    Deformation behavior of centimeter-scale Ni-based metallic glass matrix composites reinforced by brass fibers, synthesized by warm extrusion of gas atomized powders, has been investigated under the uniaxial compression condition at room temperature. Throughout the extrusion process, all blended spherical powders are elongated along the extrusion direction. The brass fibers are well distributed in the metallic glass matrix for the metallic glass matrix composites containing the brass up to 0.4 in volume fraction and no pores are visible. With increasing the brass content, elastic modulus and strength decrease due to the softness of the brass, but enhanced macroscopic plasticity is observed due to the formation of multiple shear bands, initiated from the interface between brass fiber and metallic glass matrix, as well as their confinement between the brass fibers. These behaviors are not observed in the sample synthesized by warm extrusion of only metallic glass powders.

  20. On Porosity Formation in Metal Matrix Composites Made with Dual-Scale Fiber Reinforcements Using Pressure Infiltration Process

    NASA Astrophysics Data System (ADS)

    Etemadi, Reihaneh; Pillai, Krishna M.; Rohatgi, Pradeep K.; Hamidi, Sajad Ahmad

    2015-05-01

    This is the first such study on porosity formation phenomena observed in dual-scale fiber preforms during the synthesis of metal matrix composites (MMCs) using the gas pressure infiltration process. In this paper, different mechanisms of porosity formation during pressure infiltration of Al-Si alloys into Nextel™ 3D-woven ceramic fabric reinforcements (a dual-porosity or dual-scale porous medium) are studied. The effect of processing conditions on porosity content of the ceramic fabric infiltrated by the alloys through the gas PIP (PIP stands for "Pressure Infiltration Process" in which liquid metal is injected under pressure into a mold packed with reinforcing fibers.) is investigated. Relative density (RD), defined as the ratio of the actual MMC density and the density obtained at ideal 100 pct saturation of the preform, was used to quantify the overall porosity. Increasing the infiltration temperature led to an increase in RD due to reduced viscosity of liquid metal and enhanced wettability leading to improved feedability of the liquid metal. Similarly, increasing the infiltration pressure led to enhanced penetration of fiber tows and resulted in higher RD and reduced porosity. For the first time, the modified Capillary number ( Ca*), which is found to predict formation of porosity in polymer matrix composites quite well, is employed to study porosity in MMCs made using PIP. It is observed that in the high Ca* regime which is common in PIP, the overall porosity shows a strong downward trend with increasing Ca*. In addition, the effect of matrix shrinkage on porosity content of the samples is studied through using a zero-shrinkage Al-Si alloy as the matrix; usage of this alloy as the matrix led to a reduction in porosity content.

  1. Thermal Shock Resistance of Stabilized Zirconia/Metal Coat on Polymer Matrix Composites by Thermal Spraying Process

    NASA Astrophysics Data System (ADS)

    Zhu, Ling; Huang, Wenzhi; Cheng, Haifeng; Cao, Xueqiang

    2014-12-01

    Stabilized zirconia/metal coating systems were deposited on the polymer matrix composites by a combined thermal spray process. Effects of the thicknesses of metal layers and ceramic layer on thermal shock resistance of the coating systems were investigated. According to the results of thermal shock lifetime, the coating system consisting of 20 μm Zn and 125 μm 8YSZ exhibited the best thermal shock resistance. Based on microstructure evolution, failure modes and failure mechanism of the coating systems were proposed. The main failure modes were the formation of vertical cracks and delamination in the outlayer of substrate, and the appearance of coating spallation. The residual stress, thermal stress and oxidation of substrate near the substrate/metal layer interface were responsible for coating failure, while the oxidation of substrate near the substrate/coating interface was the dominant one.

  2. Transition metals

    PubMed Central

    Rodrigo-Moreno, Ana; Poschenrieder, Charlotte; Shabala, Sergey

    2013-01-01

    Transition metals such as Iron (Fe) and Copper (Cu) are essential for plant cell development. At the same time, due their capability to generate hydroxyl radicals they can be potentially toxic to plant metabolism. Recent works on hydroxyl-radical activation of ion transporters suggest that hydroxyl radicals generated by transition metals could play an important role in plant growth and adaptation to imbalanced environments. In this mini-review, the relation between transition metals uptake and utilization and oxidative stress-activated ion transport in plant cells is analyzed, and a new model depicting both apoplastic and cytosolic mode of ROS signaling to plasma membrane transporters is suggested. PMID:23333964

  3. Molybdenum metallization, and step-induced defects in active-matrix liquid crystal displays

    NASA Astrophysics Data System (ADS)

    Quli, Farhat Abbas

    The objective of this work was to identify the causes of the step-induced preferential etching which occurs during the patterning of molybdenum (Mo) interconnects for the source/drain line metallization of the thin-film transistor array of active matrix liquid crystal displays. The morphology of Mo films deposited on steps under various conditions using sputtering and electron beam physical vapor deposition (EB-PVD) was studied to identify the causes of preferential etching, and determine processing conditions leading to defect-free interconnects. It was found that columnar growth domains grown from the steps were misaligned with the columnar growth from the substrate, causing the creation of high-angle grain boundaries where the columns impinged upon one another. This boundary region is believed to be responsible for the preferential etching in the Mo films. Columnar growth of silicon dioxide, an amorphous film, did not result in preferential etching due to the lack of grain boundaries. Neon (Ne) sputtering of Mo did not lead to amorphous films due to higher film bombardment during Ne sputtering, as reported by other researchers. Instead, the low rate of deposition during Ne sputtering was found to cause the incorporation of high amounts of impurities that lead to amorphization of the growing film. At extremely low rates and high impurity concentrations, it was found that the film grew in a fcc rather than bcc structure. Mo deposited under high levels of argon ion bombardment was found to have an isotropic rather than columnar morphology which led to interconnects that were free from preferential etching. The maximum ratio of depositing atoms to bombarding ions necessary to modify the microstructure was found to be 1.5 for Mo deposited by EB-PVD at 400°C substrate temperature and --600 volts substrate bias. The processing window for bias sputtering conditions leading to an isotropic morphology was also identified. Thermally induced grain growth in metal films was

  4. Friction Stir Welding of Metal Matrix Composites for use in aerospace structures

    NASA Astrophysics Data System (ADS)

    Prater, Tracie

    2014-01-01

    Friction Stir Welding (FSW) is a relatively nascent solid state joining technique developed at The Welding Institute (TWI) in 1991. The process was first used at NASA to weld the super lightweight external tank for the Space Shuttle. Today FSW is used to join structural components of the Delta IV, Atlas V, and Falcon IX rockets as well as the Orion Crew Exploration Vehicle. A current focus of FSW research is to extend the process to new materials which are difficult to weld using conventional fusion techniques. Metal Matrix Composites (MMCs) consist of a metal alloy reinforced with ceramics and have a very high strength to weight ratio, a property which makes them attractive for use in aerospace and defense applications. MMCs have found use in the space shuttle orbiter's structural tubing, the Hubble Space Telescope's antenna mast, control surfaces and propulsion systems for aircraft, and tank armors. The size of MMC components is severely limited by difficulties encountered in joining these materials using fusion welding. Melting of the material results in formation of an undesirable phase (formed when molten Aluminum reacts with the reinforcement) which leaves a strength depleted region along the joint line. Since FSW occurs below the melting point of the workpiece material, this deleterious phase is absent in FSW-ed MMC joints. FSW of MMCs is, however, plagued by rapid wear of the welding tool, a consequence of the large discrepancy in hardness between the steel tool and the reinforcement material. This work characterizes the effect of process parameters (spindle speed, traverse rate, and length of joint) on the wear process. Based on the results of these experiments, a phenomenological model of the wear process was constructed based on the rotating plug model for FSW. The effectiveness of harder tool materials (such as Tungsten Carbide, high speed steel, and tools with diamond coatings) to combat abrasive wear is explored. In-process force, torque, and

  5. Metal and metal oxide nanoparticle synthesis from metal organic frameworks (MOFs): finding the border of metal and metal oxides.

    PubMed

    Das, Raja; Pachfule, Pradip; Banerjee, Rahul; Poddar, Pankaj

    2012-01-21

    Herein, for the first time, we report a generalized strategy for the successful synthesis of highly crystalline metal and metal oxide nanoparticles embedded in a carbon matrix by the controlled thermolysis of metal organic frameworks (MOFs). The rationalized synthesis strategy of a broad range of metal and metal oxides nanoparticles, such as Cu/CuO, Co/Co(3)O(4), ZnO, Mn(2)O(3), MgO and CdS/CdO, by thermolysis of MOFs demonstrates for the first time that metal ions with a reduction potential of -0.27 volts or higher present in MOFs always form pure metal nanoparticles during thermolysis in N(2), whereas metal ions with a reduction potential lower than -0.27 volts form metal oxide nanoparticles during thermolysis in N(2). Another point of interest is the fact that we have found a unique relationship between the nanoparticle size and the distance between the secondary building units inside the MOF precursors. Interestingly, the crystallinity of the carbon matrix was also found to be greatly influenced by the environment (N(2) and air) during thermolysis. Moreover, these nanoparticles dispersed in a carbon matrix showed promising H(2) and CO(2) adsorption properties depending on the environment used for the thermolysis of MOFs.

  6. Comparative study of the structural and electrochemical properties of noble metal inclusions in a UO2 matrix

    NASA Astrophysics Data System (ADS)

    Stumpf, S.; Petersmann, T.; Seibert, A.; Gouder, T.; Huber, F.; Brendebach, B.; Denecke, M. A.

    2010-03-01

    The intention of the presented study is to elucidate the influence of noble metal inclusions (fission products) on the structure as well as on the electrochemical properties of spent nuclear fuel (SNF). To this aim, thin UO2 films doped with metal inclusions such as Pd, Mo and Au are prepared by sputter deposition. The films are characterized by spectroscopic (XPS, EXAFS, XRD) as well as by microscopic (AFM, SEM) methods. In a next step the electrochemical properties of these model systems are comparatively investigated by cyclo voltammetry (CV). The sputter technique in combination with the heating treatment of the films allows the formation of a crystalline UO2 matrix as it is found in SNF. The co-deposition with Au results in the dispersion of the pure metal in the oxide matrix. Pd as well as Mo are oxidized due to the deposition at RT. Heating the films involves a further oxidation of MoO2 to MoO3. By contrast Pd agglomerates and forms metallic -phases as it is found in SNF. Electrochemical investigations of the UO2-Pd samples indicate an inhibiting influence of Pd on the oxidative dissolution of UO2. When it comes to the formation of secondary phases under reducing conditions such influence is passivated. The precipitates finally dominate the overall redox behaviour of the model system.

  7. One-step direct-laser metal writing of sub-100 nm 3D silver nanostructures in a gelatin matrix

    NASA Astrophysics Data System (ADS)

    Kang, SeungYeon; Vora, Kevin; Mazur, Eric

    2015-03-01

    Developing an ability to fabricate high-resolution, 3D metal nanostructures in a stretchable 3D matrix is a critical step to realizing novel optoelectronic devices such as tunable bulk metal-dielectric optical devices and THz metamaterial devices that are not feasible with alternative techniques. We report a new chemistry method to fabricate high-resolution, 3D silver nanostructures using a femtosecond-laser direct metal writing technique. Previously, only fabrication of 3D polymeric structures or single-/few-layer metal structures was possible. Our method takes advantage of unique gelatin properties to overcome such previous limitations as limited freedom in 3D material design and short sample lifetime. We fabricate more than 15 layers of 3D silver nanostructures with a resolution of less than 100 nm in a stable dielectric matrix that is flexible and has high large transparency that is well-matched for potential applications in the optical and THz metamaterial regimes. This is a single-step process that does not require any further processing. This work will be of interest to those interested in fabrication methods that utilize nonlinear light-matter interactions and the realization of future metamaterials.

  8. Early-life metal exposure and schizophrenia: A proof-of-concept study using novel tooth-matrix biomarkers

    PubMed Central

    Modabbernia, A.; Velthorst, E.; Gennings, C.; De Haan, L.; Austin, C.; Sutterland, A.; Mollon, J.; Frangou, S.; Wright, R.; Arora, M.; Reichenberg, A.

    2016-01-01

    Background Despite evidence for the effects of metals on neurodevelopment, the long-term effects on mental health remain unclear due to methodological limitations. Our objective was to determine the feasibility of studying metal exposure during critical neurodevelopmental periods and to explore the association between early-life metal exposure and adult schizophrenia. Methods We analyzed childhood-shed teeth from nine individuals with schizophrenia and five healthy controls. We investigated the association between exposure to lead (Pb2+), manganese (Mn2+), cadmium (Cd2+), copper (Cu2+), magnesium (Mg2+), and zinc (Zn2+), and schizophrenia, psychotic experiences, and intelligence quotient (IQ). We reconstructed the dose and timing of early-life metal exposures using laser ablation inductively coupled plasma mass spectrometry. Results We found higher early-life Pb2+ exposure among patients with schizophrenia than controls. The differences in log Mn2+ and log Cu2+ changed relatively linearly over time to postnatal negative values. There was a positive correlation between early-life Pb2+ levels and psychotic experiences in adulthood. Moreover, we found a negative correlation between Pb2+ levels and adult IQ. Conclusions In our proof-of-concept study, using tooth-matrix biomarker that provides direct measurement of exposure in the fetus and newborn, we provide support for the role of metal exposure during critical neurodevelopmental periods in psychosis. PMID:27311101

  9. The corrosion behavior of in-situ Zr-based metallic glass matrix composites in different corrosive media

    NASA Astrophysics Data System (ADS)

    Tian, H. F.; Qiao, J. W.; Yang, H. J.; Wang, Y. S.; Liaw, P. K.; Lan, A. D.

    2016-02-01

    The corrosion behavior of Zr58.5Ti14.3Nb5.2Cu6.1Ni4.9Be11.0 metallic glass matrix composites (MGMCs) in different corrosive media, including 1 M NaCl, 1 M HCl, 0.5 M H2SO4, and 1 M NaOH solutions, was studied. The electrochemical characteristics of the composites were investigated by potentiodynamic-polarization measurements. The results show that the corrosion resistance in NaOH solution is the poorest in terms of the corrosion potential (Ecorr) and corrosion current density (icorr). For comparison, the chemical immersion tests were conducted. The corroded surface morphologies after electrochemical and immersion measurements both show that the amorphous matrix and crystalline dendrites exhibit different corrosion behaviors. The possible interpretation of the observed morphology evolution was proposed. The effect of a very base metallic element of beryllium on the corrosion dynamic process has been emphasized.

  10. Multi-scale Characterisation of the 3D Microstructure of a Thermally-Shocked Bulk Metallic Glass Matrix Composite

    PubMed Central

    Zhang, Wei; Bodey, Andrew J.; Sui, Tan; Kockelmann, Winfried; Rau, Christoph; Korsunsky, Alexander M.; Mi, Jiawei

    2016-01-01

    Bulk metallic glass matrix composites (BMGMCs) are a new class of metal alloys which have significantly increased ductility and impact toughness, resulting from the ductile crystalline phases distributed uniformly within the amorphous matrix. However, the 3D structures and their morphologies of such composite at nano and micrometre scale have never been reported before. We have used high density electric currents to thermally shock a Zr-Ti based BMGMC to different temperatures, and used X-ray microtomography, FIB-SEM nanotomography and neutron diffraction to reveal the morphologies, compositions, volume fractions and thermal stabilities of the nano and microstructures. Understanding of these is essential for optimizing the design of BMGMCs and developing viable manufacturing methods. PMID:26725519

  11. Multi-scale Characterisation of the 3D Microstructure of a Thermally-Shocked Bulk Metallic Glass Matrix Composite

    NASA Astrophysics Data System (ADS)

    Zhang, Wei; Bodey, Andrew J.; Sui, Tan; Kockelmann, Winfried; Rau, Christoph; Korsunsky, Alexander M.; Mi, Jiawei

    2016-01-01

    Bulk metallic glass matrix composites (BMGMCs) are a new class of metal alloys which have significantly increased ductility and impact toughness, resulting from the ductile crystalline phases distributed uniformly within the amorphous matrix. However, the 3D structures and their morphologies of such composite at nano and micrometre scale have never been reported before. We have used high density electric currents to thermally shock a Zr-Ti based BMGMC to different temperatures, and used X-ray microtomography, FIB-SEM nanotomography and neutron diffraction to reveal the morphologies, compositions, volume fractions and thermal stabilities of the nano and microstructures. Understanding of these is essential for optimizing the design of BMGMCs and developing viable manufacturing methods.

  12. Metals 2000

    SciTech Connect

    Allison, S.W.; Rogers, L.C.; Slaughter, G.; Boensch, F.D.; Claus, R.O.; de Vries, M.

    1993-05-01

    This strategic planning exercise identified and characterized new and emerging advanced metallic technologies in the context of the drastic changes in global politics and decreasing fiscal resources. In consideration of a hierarchy of technology thrusts stated by various Department of Defense (DOD) spokesmen, and the need to find new and creative ways to acquire and organize programs within an evolving Wright Laboratory, five major candidate programs identified are: C-17 Flap, Transport Fuselage, Mach 5 Aircraft, 4.Fighter Structures, and 5. Missile Structures. These results were formed by extensive discussion with selected major contractors and other experts, and a survey of advanced metallic structure materials. Candidate structural applications with detailed metal structure descriptions bracket a wide variety of uses which warrant consideration for the suggested programs. An analysis on implementing smart skins and structures concepts is given from a metal structures perspective.

  13. Thermal diffusivity of Al-Mg based metallic matrix composite reinforced with Al2O3 ceramic particles

    NASA Astrophysics Data System (ADS)

    Cruz-Orea, A.; Morales, J. E.; Saavedra S, R.; Carrasco, C.

    2010-03-01

    Thermal diffusivities of Al-Mg based metallic matrix composite reinforced with ceramic particles of Al2O3 are reported in this article. The samples were produced by rheocasting and the studied operational condition in this case is the shear rate: 800, 1400 and 2000 rpm. Additionally, the AlMg base alloy was tested. Measurements of thermal diffusivity were performed at room temperature by using photoacoustic technique.

  14. Comparison of dislocation damping in aluminum-based metal-matrix composites with that in pure aluminum

    NASA Astrophysics Data System (ADS)

    Wolfenden, A.; Cook, L. S.

    The piezoelectric ultrasonic composite oscillator technique was used at frequencies near 80 kHz and at temperatures in the range 300-1150 K to make measurements of mechanical damping, dynamic Young's modulus and strain amplitude on small specimens of pure aluminum and several metal matrix composites. The results permitted an elucidation of the dependence of damping level on strain amplitude and temperature. The study also permitted an examination of some aspects of the damping mechanisms, in particular dislocation damping.

  15. Fabrication of Porous Matrix Membrane (PMM) Using Metal-Organic Framework as Green Template for Water Treatment

    PubMed Central

    Lee, Jian-Yuan; Tang, Chuyang Y.; Huo, Fengwei

    2014-01-01

    Pressure-driven membranes with high porosity can potentially be fabricated by removing template, such as low water stability metal-organic frameworks (MOFs) or other nanoparticles, in polymeric matrix. We report on the use of benign MOFs as green template to enhance porosity and interconnectivity of the water treatment membranes. Significantly enhanced separation performance was observed which might be attributed to the mass transfer coefficient of the substrate layer increased in ultrafiltration (UF) application. PMID:24435326

  16. The effect of matrix temper on particulate integrity in an Al/Al[sub 2]O[sub 3] metal matrix composite

    SciTech Connect

    Ferry, M.; Munroe, P.R. . School of Materials Science and Engineering)

    1994-07-15

    Aluminium-based particulate metal-matrix composites (PMMC's) are being developed for application in both the aerospace and automotive industries. The near-isotropic properties of these materials allow them to be processed through the same conventional thermomechanical routes that are applied to unreinforced aluminium alloys. However, the microstructural behavior of these materials during such treatments has not been widely studied. It is also relevant to note that matrix prior to processing may strongly affect the behavior of these alloys during deformation. This paper describes the microstructural development during cold work of a PMMC consisting of a 2xxx series alloy matrix, reinforced with alumina particles, heat treated to two different starting tempers. Of particular importance is the effect of matrix temper on the integrity of the alumina particulates.

  17. Kinetics of heavy metal uptake by vegetation immobilized in a polysulfone or polycarbonate polymeric matrix.

    PubMed

    Hardin, Ann M; Admassu, Wudneh

    2005-11-11

    The ability of four common vegetations - wood, grass, compost, and peat moss - to remove cadmium, chromium, and lead from dilute aqueous solutions is investigated. Dried ground vegetations are immobilized in polysulfone, and poly (bisphenyl A) carbonate to form spherical beads through a phase inversion process. The beads are contacted with a dilute aqueous solution containing metal ions of interest. The removal of metal ions from the solution is monitored over the course of the experiment and the first-order kinetics parameters estimated. The rates of removal as well as the equilibrium bead loadings are shown to be affected by both the choice of vegetation and the choice of polymer.

  18. Laser induced breakdown spectroscopy for heavy metal detection in a sand matrix

    NASA Astrophysics Data System (ADS)

    Michel, Anna P. M.; Sonnichsen, Frederick

    2016-11-01

    Sediments in many locations, including harbors and coastal areas, can become contaminated and polluted, for example, from anthropogenic inputs, shipping, human activities, and poor waste management. Sampling followed by laboratory analysis has been the traditional methodology for such analysis. In order to develop rapid methodologies for field analysis of sediment samples, especially for metals analyses, we look to Laser Induced Breakdown Spectroscopy as an option. Here through laboratory experiments, we demonstrate that dry sand samples can be rapidly analyzed for the detection of the heavy metals chromium, zinc, lead, and copper. We also demonstrate that cadmium and nickel are detectable in sand matrices at high concentrations.

  19. Wear Behaviour of Al-6061/SiC Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Mishra, Ashok Kumar; Srivastava, Rajesh Kumar

    2016-06-01

    Aluminium Al-6061 base composites, reinforced with SiC particles having mesh size of 150 and 600, which is fabricated by stir casting method and their wear resistance and coefficient of friction has been investigated in the present study as a function of applied load and weight fraction of SiC varying from 5, 10, 15, 20, 25, 30, 35 and 40 %. The dry sliding wear properties of composites were investigated by using Pin-on-disk testing machine at sliding velocity of 2 m/s and sliding distance of 2000 m over a various loads of 10, 20 and 30 N. The result shows that the reinforcement of the metal matrix with SiC particulates up to weight percentage of 35 % reduces the wear rate. The result also show that the wear of the test specimens increases with the increasing load and sliding distance. The coefficient of friction slightly decreases with increasing weight percentage of reinforcements. The wear surfaces are examined by optical microscopy which shows that the large grooved regions and cavities with ceramic particles are found on the worn surface of the composite alloy. This indicates an abrasive wear mechanism, which is essentially a result of hard ceramic particles exposed on the worn surfaces. Further, it was found from the experimentation that the wear rate decreases linearly with increasing weight fraction of SiC and average coefficient of friction decreases linearly with increasing applied load, weight fraction of SiC and mesh size of SiC. The best result has been obtained at 35 % weight fraction and 600 mesh size of SiC.

  20. Analytical and numerical modeling of the mechanical behavior of metal matrix composites

    NASA Astrophysics Data System (ADS)

    Elfishawy, Karim Fouad

    Metal matrix composites (MMCs) subjected to both external and thermal cycling loading can experience enhanced creep deformation, leading to dimensional instability in some cases. Three-dimensional finite element models have been constructed to predict the behavior of composites under such loading conditions. The different possible types of composite behavior are discussed in detail. The language and ideas developed in the continuum mechanics area of ratcheting and shakedown was shown to correlate quite closely to the thermal cycling behavior of composites and to apply to their analysis and design. Three composite configurations were analyzed analytically and their models were used to construct Composite Behavior Maps (CBMs). CBMs are diagrams which delineate regions of dimensionally stable and unstable composite behavior, and were shown to have a characteristic shape. Experimental and analytical methods are outlined for constructing conservative CBMs for complex composite configurations for which analytical solutions are not possible. The utility of such diagrams as both an analysis and design tool for MMCs on the microstructural scale is discussed in detail. The fundamental elastic and plastic properties of a new non-traditional alumina/aluminum composite where both phases are continuous, known as Csp4, were investigated analytically using finite element simulations and compared to experimental results. The composite behaves in a nearly bilinear manner defined by an elastic modulus and an elastic-plastic modulus. The apparent plasticity in the composite was shown to occur by true plastic deformation of aluminum and elastic accommodation of alumina. Effects of residual stresses and matrix strength on the tensile and compressive behavior of the composite were also investigated. The concept of selective reinforcement is discussed, along with its special considerations and limitations. The applicability and effectiveness of selective reinforcement as a design approach

  1. Metals--Endangered Resources.

    ERIC Educational Resources Information Center

    Crowder, William W.

    1979-01-01

    Suggests activities for elementary teachers to use in teaching about metals and their use. Specific areas addressed include: history of metals, metal use, consumption statistics, beauty of metals, sources of metals, conservation, and other projects. (JMB)

  2. Near-net-shape manufacturing: Spray-formed metal matrix composites and tooling

    NASA Technical Reports Server (NTRS)

    Mchugh, Kevin M.

    1994-01-01

    Spray forming is a materials processing technology in which a bulk liquid metal is converted to a spray of fine droplets and deposited onto a substrate or pattern to form a near-net-shape solid. The technology offers unique opportunities for simplifying materials processing without sacrificing, and oftentimes substantially improving, product quality. Spray forming can be performed with a wide range of metals and nonmetals, and offers property improvements resulting from rapid solidification (e.g. refined microstructures, extended solid solubilities and reduced segregation). Economic benefits result from process simplification and the elimination of unit operations. The Idaho National Engineering Laboratory is developing a unique spray-forming method, the Controlled Aspiration Process (CAP), to produce near-net-shape solids and coatings of metals, polymers, and composite materials. Results from two spray-accompanying technical and economic benefits. These programs involved spray forming aluminum strip reinforced with SiC particulate, and the production of tooling, such as injection molds and dies, using low-melting-point metals.

  3. Metallic Hydrogen

    NASA Astrophysics Data System (ADS)

    Silvera, Isaac; Zaghoo, Mohamed; Salamat, Ashkan

    2015-03-01

    Hydrogen is the simplest and most abundant element in the Universe. At high pressure it is predicted to transform to a metal with remarkable properties: room temperature superconductivity, a metastable metal at ambient conditions, and a revolutionary rocket propellant. Both theory and experiment have been challenged for almost 80 years to determine its condensed matter phase diagram, in particular the insulator-metal transition. Hydrogen is predicted to dissociate to a liquid atomic metal at multi-megabar pressures and T =0 K, or at megabar pressures and very high temperatures. Thus, its predicted phase diagram has a broad field of liquid metallic hydrogen at high pressure, with temperatures ranging from thousands of degrees to zero Kelvin. In a bench top experiment using static compression in a diamond anvil cell and pulsed laser heating, we have conducted measurements on dense hydrogen in the region of 1.1-1.7 Mbar and up to 2200 K. We observe a first-order phase transition in the liquid phase, as well as sharp changes in optical transmission and reflectivity when this phase is entered. The optical signature is that of a metal. The mapping of the phase line of this transition is in excellent agreement with recent theoretical predictions for the long-sought plasma phase transition to metallic hydrogen. Research supported by the NSF, Grant DMR-1308641, the DOE Stockpile Stewardship Academic Alliance Program, Grant DE-FG52-10NA29656, and NASA Earth and Space Science Fellowship Program, Award NNX14AP17H.

  4. Nonlinear Optics of Noble Metal Crystallites Embedded in a Dielectric Matrix.

    NASA Astrophysics Data System (ADS)

    Yang, Li.

    1993-01-01

    The nonlinear optical properties of noble-metal nanoclusters embedded in fused silica are discussed in detail in both experimental and theoretical aspects. Experimental nonlinear optical studies of the composite material were conducted by means of z-scan and degenerate four-wave mixing. The samples were prepared by implanting Cu and Au ions into fused silica discs, and characterized by Rutherford back scattering, transmission electron microscopy and optical absorption spectroscopy. The implanted noble-metal ions aggregated in the fused silica to form clusters with diameters ranging from 2 nm to 25 nm. The cluster size and size distribution were controlled by varying ion-implantation parameters. The clusters retain the geometrical structure of the bulk metal, as shown by transmission electron microscopy. However, the electronic properties are altered dramatically because the electrons are confined in a volume smaller than the mean free path in bulk metal. A theoretical calculation of dielectric confinement and quantum confinement effects is presented. The surface plasmon resonance resulting from the dielectric confinement has been investigated by both linear absorption and z-scan spectroscopy. A strong surface-plasmon enhancement effect was observed in the larger clusters. Intraband quantum confinement leads to a characteristic size-dependent third-order susceptibility of metal clusters. A new method was developed to examine and interpret the z-scan data. The method facilitates the separation of electronic and thermal contribution to the nonlinear refractive index. The electronic component of the intensity -dependent refractive index of our samples is on the order of 10^{-10} to 10 ^{-8} esu. The samples also exhibit strong two-photon absorption. The dephasing time of the excited state, determined indirectly from the nonlinear absorption measurements, is size dependent and ranges from 50 to 100 fs for Cu nanocrystallites. Time resolved measurements of the four

  5. Metal matrix-metal nanoparticle composites with tunable melting temperature and high thermal conductivity for phase-change thermal storage.

    PubMed

    Liu, Minglu; Ma, Yuanyu; Wu, Hsinwei; Wang, Robert Y

    2015-02-24

    Phase-change materials (PCMs) are of broad interest for thermal storage and management applications. For energy-dense storage with fast thermal charging/discharging rates, a PCM should have a suitable melting temperature, large enthalpy of fusion, and high thermal conductivity. To simultaneously accomplish these traits, we custom design nanocomposites consisting of phase-change Bi nanoparticles embedded in an Ag matrix. We precisely control nanoparticle size, shape, and volume fraction in the composite by separating the nanoparticle synthesis and nanocomposite formation steps. We demonstrate a 50-100% thermal energy density improvement relative to common organic PCMs with equivalent volume fraction. We also tune the melting temperature from 236-252 °C by varying nanoparticle diameter from 8.1-14.9 nm. Importantly, the silver matrix successfully prevents nanoparticle coalescence, and no melting changes are observed during 100 melt-freeze cycles. The nanocomposite's Ag matrix also leads to very high thermal conductivities. For example, the thermal conductivity of a composite with a 10% volume fraction of 13 nm Bi nanoparticles is 128 ± 23 W/m-K, which is several orders of magnitude higher than typical thermal storage materials. We complement these measurements with calculations using a modified effective medium approximation for nanoscale thermal transport. These calculations predict that the thermal conductivity of composites with 13 nm Bi nanoparticles varies from 142 to 47 W/m-K as the nanoparticle volume fraction changes from 10 to 35%. Larger nanoparticle diameters and/or smaller nanoparticle volume fractions lead to larger thermal conductivities.

  6. Memristor comprising film with comb-like structure of nanocolumns of metal oxide embedded in a metal oxide matrix

    DOEpatents

    Driscoll, Judith L; Lee, ShinBuhm; Jia, Quanxi

    2015-05-12

    Films having a comb-like structure of nanocolumns of Sm.sub.2O.sub.3 embedded in a SrTiO.sub.3 formed spontaneously on a substrate surface by pulsed laser deposition. In an embodiment, the nanocolumns had a width of about 20 nm with spaces between nanocolumns of about 10 nm. The films exhibited memristive behavior, and were extremely uniform and tunable. Oxygen deficiencies were located at vertical interfaces between the nanocolumns and the matrix. The substrates may be single-layered or multilayered.

  7. Manufacturing Challenges Associated with the Use of Metal Matrix Composites in Aerospace Structures

    NASA Technical Reports Server (NTRS)

    Prater, Tracie

    2014-01-01

    Metal Matrix Composites (MMCs) consist of a metal alloy reinforced with ceramic particles or fibers. These materials possess a very high strength to weight ratio, good resistance to impact and wear, and a number of other properties which make them attractive for use in aerospace and defense applications. MMCs have found use in the space shuttle orbiter's structural tubing, the Hubble Space Telescope's antenna mast, control surfaces and propulsion systems for aircraft, and tank armors. The size of MMC components is severely limited by difficulties encountered in joining these materials using fusion welding. Melting of the material results in formation of an undesirable phase (formed when molten Aluminum reacts with the reinforcement) which leaves a strength depleted region along the joint line. Friction Stir Welding (FSW) is a relatively nascent solid state joining technique developed at The Welding Institute (TWI) in 1991. The process was first used at NASA to weld the super lightweight external tank for the Space Shuttle. Today FSW is used to join structural components of the Delta IV, Atlas V, and Falcon IX rockets as well as NASA's Orion Crew Exploration Vehicle and Space Launch System. A current focus of FSW research is to extend the process to new materials, such as MMCs, which are difficult to weld using conventional fusion techniques. Since Friction Stir Welding occurs below the melting point of the workpiece material, this deleterious phase is absent in FSW-ed MMC joints. FSW of MMCs is, however, plagued by rapid wear of the welding tool, a consequence of the large discrepancy in hardness between the steel tool and the reinforcement material. This chapter summarizes the challenges encountered when joining MMCs to themselves or to other materials in structures. Specific attention is paid to the influence of process variables in Friction Stir Welding on the wear process characterizes the effect of process parameters (spindle speed, traverse rate, and length

  8. Analysis of four toxic metals in a single rice seed by matrix solid phase dispersion -inductively coupled plasma mass spectrometry

    NASA Astrophysics Data System (ADS)

    He, Xiufen; Chen, Lixia; Chen, Xin; Yu, Huamei; Peng, Lixu; Han, Bingjun

    2016-12-01

    Toxic metals in rice pose great risks to human health. Metal bioaccumulation in rice grains is a criterion of breeding. Rice breeding requires a sensitive method to determine metal content in single rice grains to assist the variety selection. In the present study, four toxic metals of arsenic (As), cadmium (Cd), chromium (Cr) and lead (Pb) in a single rice grain were determined by a simple and rapid method. The developed method is based on matrix solid phase dispersion using multi-wall carbon nanotubes (MWCNTs) as dispersing agent and analyzed by inductively coupled plasma mass spectrometry. The experimental parameters were systematically investigated. The limits of detection (LOD) were 5.0, 0.6, 10 and 2.1 ng g‑1 for As, Cd, Cr, and Pb, respectively, with relative standard deviations (n = 6) of <7.7%, demonstrating the good sensitivity and precision of the method. The results of 30 real world rice samples analyzed by this method agreed well with those obtained by the standard microwave digestion. The amount of sample required was reduced approximately 100 fold in comparison with the microwave digestion. The method has a high application potential for other sample matrices and elements with high sensitivity and sample throughput.

  9. Analysis of four toxic metals in a single rice seed by matrix solid phase dispersion -inductively coupled plasma mass spectrometry

    PubMed Central

    He, Xiufen; Chen, Lixia; Chen, Xin; Yu, Huamei; Peng, Lixu; Han, Bingjun

    2016-01-01

    Toxic metals in rice pose great risks to human health. Metal bioaccumulation in rice grains is a criterion of breeding. Rice breeding requires a sensitive method to determine metal content in single rice grains to assist the variety selection. In the present study, four toxic metals of arsenic (As), cadmium (Cd), chromium (Cr) and lead (Pb) in a single rice grain were determined by a simple and rapid method. The developed method is based on matrix solid phase dispersion using multi-wall carbon nanotubes (MWCNTs) as dispersing agent and analyzed by inductively coupled plasma mass spectrometry. The experimental parameters were systematically investigated. The limits of detection (LOD) were 5.0, 0.6, 10 and 2.1 ng g−1 for As, Cd, Cr, and Pb, respectively, with relative standard deviations (n = 6) of <7.7%, demonstrating the good sensitivity and precision of the method. The results of 30 real world rice samples analyzed by this method agreed well with those obtained by the standard microwave digestion. The amount of sample required was reduced approximately 100 fold in comparison with the microwave digestion. The method has a high application potential for other sample matrices and elements with high sensitivity and sample throughput. PMID:27922088

  10. Analysis of four toxic metals in a single rice seed by matrix solid phase dispersion -inductively coupled plasma mass spectrometry.

    PubMed

    He, Xiufen; Chen, Lixia; Chen, Xin; Yu, Huamei; Peng, Lixu; Han, Bingjun

    2016-12-06

    Toxic metals in rice pose great risks to human health. Metal bioaccumulation in rice grains is a criterion of breeding. Rice breeding requires a sensitive method to determine metal content in single rice grains to assist the variety selection. In the present study, four toxic metals of arsenic (As), cadmium (Cd), chromium (Cr) and lead (Pb) in a single rice grain were determined by a simple and rapid method. The developed method is based on matrix solid phase dispersion using multi-wall carbon nanotubes (MWCNTs) as dispersing agent and analyzed by inductively coupled plasma mass spectrometry. The experimental parameters were systematically investigated. The limits of detection (LOD) were 5.0, 0.6, 10 and 2.1 ng g(-1) for As, Cd, Cr, and Pb, respectively, with relative standard deviations (n = 6) of <7.7%, demonstrating the good sensitivity and precision of the method. The results of 30 real world rice samples analyzed by this method agreed well with those obtained by the standard microwave digestion. The amount of sample required was reduced approximately 100 fold in comparison with the microwave digestion. The method has a high application potential for other sample matrices and elements with high sensitivity and sample throughput.

  11. Metal Matrix Composite LOX Turbopump Housing Via Novel Tool-less Net-Shape Pressure Infiltration Casting Technology

    NASA Technical Reports Server (NTRS)

    Shah, Sandeep; Lee, Jonathan; Bhat, Biliyar; Wells, Doug; Gregg, Wayne; Marsh, Matthew; Genge, Gary; Forbes, John; Salvi, Alex; Cornie, James A.; Munafo, Paul M. (Technical Monitor)

    2002-01-01

    Metal matrix composites (MMC) offer relatively higher specific strength, specific stiffness, lower coefficient of thermal expansion (CTE) and lower density as compared with conventional alloys. These unique properties make them very attractive for aerospace turbomachinery applications where there is ever increasing emphasis to reduce weight and cost, and to increase engine performance. Through a joint effort between NASA and Metal Matrix Cast Composites, Inc., a complex liquid oxygen (LOX) compatible turbopump housing is being redesigned and manufactured from hybrid (particulate and fibers) Aluminum MMC. To this end, a revolutionary toolless pressure infiltration casting technology is being perfected. Ceramic preforms for the composite are 3-dimensionally printed using a stereolithography file, acquired from a CAD model. The preforms are then invested into a refractory material and pressure infiltrated with liquid metal. After casting, the refractory material is washed away leaving behind a near net-shape composite part. Benefits of this process include increased composite uniformity, no mold machining, short time from design to part, properties matching traditional methods, ability to make previously impossible to manufacture parts and no size limitations with a newly developed joining technology. The results of materials, manufacturing and design optimizations, preform joining, and sub-element tests will be presented.

  12. Metal Matrix Composite LOX Turbopump Housing Via Novel Tool-Less Net-Shape Pressure Infiltration Casting Technology

    NASA Technical Reports Server (NTRS)

    Shah, Sandeep; Lee, Jonathan; Bhat, Biliyar; Wells, Doug; Gregg, Wayne; Marsh, Matthew; Genge, Gary; Forbes, John; Salvi, Alex; Cornie, James A.; Gentz, Steven (Technical Monitor)

    2001-01-01

    Metal matrix composites (MMC) offer relatively higher specific strength, specific stiffness, lower coefficient of thermal expansion (CTE) and lower density as compared with conventional alloys. These unique properties make them very attractive for aerospace turbomachinery applications where there is ever increasing emphasis to reduce weight and cost, and to increase engine performance. Through a joint effort between NASA and Metal Matrix Cast Composites, Inc., a complex liquid oxygen (LOX) compatible turbopump housing is being redesigned and manufactured from hybrid (particulate and Fibers) Aluminum MMC. To this end, a revolutionary tool-less pressure infiltration casting technology is being perfected. Ceramic preforms for the composite are 3-dimensionally printed using a stereolithography file, acquired from a CAD model. The preforms are then invested into a refractory material and pressure infiltrated with liquid metal. After casting, the refractory material is washed away leaving behind a near net-shape composite part. Benefits of this process include increased composite uniformity, no mold machining, short time from design to part properties matching traditional methods, ability to make previously impossible to manufacture parts and no size limitations with a newly developed joining technology. The results of materials, manufacturing and design optimizations, preform joining, and sub element tests will be presented.

  13. Metal Matrix Composite LOX Turbopump Housing Via Novel Tool-Less Net-Shape Pressure Infiltration Casting Technology

    NASA Technical Reports Server (NTRS)

    Shah, Sandeep; Lee, Jonathan; Bhat, Biliyar; Wells, Doug; Gregg, Wayne; Marsh, Matthew; Genge, Gary; Forbes, John; Salvi, Alex; Cornie, James A.; Sung, Michael; Zhang, Shi-Yu; Gentz, Steven (Technical Monitor)

    2001-01-01

    Metal matrix composites (MMC) offer relatively higher specific strength, specific stiffness, lower coefficient of thermal expansion (CTE) and lower density as compared with conventional alloys. These unique properties make them very attractive for aerospace turbomachinery applications where there is ever increasing emphasis to reduce weight and cost, and to increase engine performance. Through a joint effort between NASA and Metal Matrix Cast Composites, Inc., a complex liquid oxygen (LOX) compatible turbopump housing is being redesigned and manufactured from hybrid (particulate and fibers) Aluminum MMC. To this end, a revolutionary tool-less pressure infiltration casting technology is being perfected. Ceramic preforms for the composite are 3-dimensionally printed using a stereolithography file, acquired from a CAD model. The preforms are then invested into a refractory material and pressure infiltrated with liquid metal. After casting, the refractory material is washed away leaving behind a near net-shape composite part. Benefits of this process include increased composite uniformity, no mold machining, short time from design to part, properties matching traditional methods, ability to make previously impossible to manufacture parts and no size limitations with a newly developed joining technology. The results of materials, manufacturing and design optimizations, preform joining, and sub-element tests will be presented.

  14. Stir mixing and pressureless infiltration synthesis of aluminum alloy metal matrix nanocomposites

    NASA Astrophysics Data System (ADS)

    Schultz, Benjamin Franklin

    2009-12-01

    Pressureless liquid metal infiltration of suitably packed compacts of spherical shaped 47 nm size 70:30 Delta:Gamma Al2O3 mixed with a 7/2 ratio of elemental Al and Mg powders was used to study (i) the kinetics of pressureless infiltration processing of Al2O 3 nanoparticle-A206 alloy composites, (ii) the optimal processing variables to maximize material property responses, (iii) the development of multimodal microstructures in terms of feature size. The major experimental variables included: infiltration temperature (850 to 950°C), infiltration time (1--5 hours), and powder composition (0--50 wt% Al2O 3). All experiments were conducted under UHP nitrogen atmosphere. Under the conditions studied, compacts with a maximum of 20 wt% nanoparticles were successfully infiltrated with A206 alloy aluminum, and the degree of infiltration measured by the percentage of residual porosity depended on infiltration time, temperature and nanoparticle content. By examining responses including percent porosity, and macrohardness, empirical models for correlating processing conditions with material properties and microstructure were developed. The addition of increasing weight percentage of Al2O3 nanoparticles resulted in a decrease in the coefficient of thermal expansion greater than that predicted by the rule of mixtures due to the mechanical constraint of the nanoparticles on the matrix. Likewise, the damping capacity of the 10 wt% and 20 wt% reinforced nanocomposites increased with increasing weight percentage up to 280% greater than the base alloy. The key microstructural observations in the pressureless infiltrated composites include: (1) a bimodal structure of micro-scale grains, exhibiting Al-Cu-Mg precipitates dispersed within the grains; (2) amorphous and crystalline interfaces between the Al-alloy grains and the nanocomposite regions; (3) infiltrated nanoparticle agglomerates having nanoscale channels forming a nanoscale substructure; (4) mixed nanoscale reinforcements of

  15. Metallized Products

    NASA Technical Reports Server (NTRS)

    1980-01-01

    Since the early 1960's, virtually all NASA spacecraft have used metallized films for a variety of purposes, principally thermal radiation insulation. King Seeley manufactures a broad line of industrial and consumer oriented metallized film, fabric, paper and foam in single layer sheets and multi-layer laminates. A few examples, commercialized by MPI Outdoor Safety Products, are the three ounce Thermos Emergency Blanket which reflects and retains up to 80 percent of the user's body heat helping prevent post accident shock or keeping a person warm for hours under emergency cold weather conditions.

  16. A Coupled/Uncoupled Computational Scheme for Deformation and Fatigue Damage Analysis of Unidirectional Metal-Matrix Composites

    NASA Technical Reports Server (NTRS)

    Wilt, Thomas E.; Arnold, Steven M.; Saleeb, Atef F.

    1997-01-01

    A fatigue damage computational algorithm utilizing a multiaxial, isothermal, continuum-based fatigue damage model for unidirectional metal-matrix composites has been implemented into the commercial finite element code MARC using MARC user subroutines. Damage is introduced into the finite element solution through the concept of effective stress that fully couples the fatigue damage calculations with the finite element deformation solution. Two applications using the fatigue damage algorithm are presented. First, an axisymmetric stress analysis of a circumferentially reinforced ring, wherein both the matrix cladding and the composite core were assumed to behave elastic-perfectly plastic. Second, a micromechanics analysis of a fiber/matrix unit cell using both the finite element method and the generalized method of cells (GMC). Results are presented in the form of S-N curves and damage distribution plots.

  17. Studies of permittivity and permeability of dielectric matrix with cuboid metallic inclusions in different orientations

    NASA Astrophysics Data System (ADS)

    Wu, W. M.; Njoku, C. C.; Whittow, W. G.; Zagoskin, A. M.; Kusmartsev, F. V.; Vardaxoglou, J. C.

    2014-11-01

    In this paper, we investigate the possibility of using the heterogeneous materials, with cuboid metallic inclusions inside a dielectric substrate (host) to control the effective permittivity. We find that in the gigahertz range, such a material demonstrates a significantly larger permittivity compared to the pure dielectric substrate. Three principal orientations of microscale cuboid inclusions have been taken into account in this study. The highest permittivity is observed when the orientation provides the largest polarization (electric dipole moment). The detrimental side effect of the metallic inclusion, which leads to the decrease of the effective magnetic permeability, can be suppressed by the proper choice of shape and orientation of the inclusions. This choice can in fact reduce the induced current and hence maximize the permeability. The dissipative losses are shown to be negligible in the relevant range of frequencies and cuboid dimensions.

  18. Air-stable superparamagnetic metal nanoparticles entrapped in graphene oxide matrix

    NASA Astrophysics Data System (ADS)

    Tuček, Jiří; Sofer, Zdeněk; Bouša, Daniel; Pumera, Martin; Holá, Kateřina; Malá, Aneta; Poláková, Kateřina; Havrdová, Markéta; Čépe, Klára; Tomanec, Ondřej; Zbořil, Radek

    2016-09-01

    Superparamagnetism is a phenomenon caused by quantum effects in magnetic nanomaterials. Zero-valent metals with diameters below 5 nm have been suggested as superior alternatives to superparamagnetic metal oxides, having greater superspin magnitudes and lower levels of magnetic disorder. However, synthesis of such nanometals has been hindered by their chemical instability. Here we present a method for preparing air-stable superparamagnetic iron nanoparticles trapped between thermally reduced graphene oxide nanosheets and exhibiting ring-like or core-shell morphologies depending on iron concentration. Importantly, these hybrids show superparamagnetism at room temperature and retain it even at 5 K. The corrected saturation magnetization of 185 Am2 kg-1 is among the highest values reported for iron-based superparamagnets. The synthetic concept is generalized exploiting functional groups of graphene oxide to stabilize and entrap cobalt, nickel and gold nanoparticles, potentially opening doors for targeted delivery, magnetic separation and imaging applications.

  19. Air-stable superparamagnetic metal nanoparticles entrapped in graphene oxide matrix.

    PubMed

    Tuček, Jiří; Sofer, Zdeněk; Bouša, Daniel; Pumera, Martin; Holá, Kateřina; Malá, Aneta; Poláková, Kateřina; Havrdová, Markéta; Čépe, Klára; Tomanec, Ondřej; Zbořil, Radek

    2016-09-15

    Superparamagnetism is a phenomenon caused by quantum effects in magnetic nanomaterials. Zero-valent metals with diameters below 5 nm have been suggested as superior alternatives to superparamagnetic metal oxides, having greater superspin magnitudes and lower levels of magnetic disorder. However, synthesis of such nanometals has been hindered by their chemical instability. Here we present a method for preparing air-stable superparamagnetic iron nanoparticles trapped between thermally reduced graphene oxide nanosheets and exhibiting ring-like or core-shell morphologies depending on iron concentration. Importantly, these hybrids show superparamagnetism at room temperature and retain it even at 5 K. The corrected saturation magnetization of 185 Am(2) kg(-1) is among the highest values reported for iron-based superparamagnets. The synthetic concept is generalized exploiting functional groups of graphene oxide to stabilize and entrap cobalt, nickel and gold nanoparticles, potentially opening doors for targeted delivery, magnetic separation and imaging applications.

  20. Air-stable superparamagnetic metal nanoparticles entrapped in graphene oxide matrix

    PubMed Central

    Tuček, Jiří; Sofer, Zdeněk; Bouša, Daniel; Pumera, Martin; Holá, Kateřina; Malá, Aneta; Poláková, Kateřina; Havrdová, Markéta; Čépe, Klára; Tomanec, Ondřej; Zbořil, Radek

    2016-01-01

    Superparamagnetism is a phenomenon caused by quantum effects in magnetic nanomaterials. Zero-valent metals with diameters below 5 nm have been suggested as superior alternatives to superparamagnetic metal oxides, having greater superspin magnitudes and lower levels of magnetic disorder. However, synthesis of such nanometals has been hindered by their chemical instability. Here we present a method for preparing air-stable superparamagnetic iron nanoparticles trapped between thermally reduced graphene oxide nanosheets and exhibiting ring-like or core-shell morphologies depending on iron concentration. Importantly, these hybrids show superparamagnetism at room temperature and retain it even at 5 K. The corrected saturation magnetization of 185 Am2 kg–1 is among the highest values reported for iron-based superparamagnets. The synthetic concept is generalized exploiting functional groups of graphene oxide to stabilize and entrap cobalt, nickel and gold nanoparticles, potentially opening doors for targeted delivery, magnetic separation and imaging applications. PMID:27628898

  1. Development of Manufacturable Process to Deposit Metal Matrix Composites on Inverted Metamorphic Multijunction Solar Cells

    DTIC Science & Technology

    2015-01-14

    ready to plate) from Electrochemical Products, Inc. This commercial solution is cyanide -free, whereas traditional Ag plating solutions are cyanide ...based typically with a trace amount of sulfur-based brightener (e.g., sodium thiosulfate). While the cyanide -based solutions may provide a superior...metal finish, we chose the cyanide -free commercial solution to avoid the toxic properties of cyanide . Table 1. Manufacturer’s suggested optimum

  2. Development of a method for fabricating metallic matrix composite shapes by a continuous mechanical process

    NASA Technical Reports Server (NTRS)

    Divecha, A. P.

    1974-01-01

    Attempts made to develop processes capable of producing metal composites in structural shapes and sizes suitable for space applications are described. The processes must be continuous and promise to lower fabrication costs. Special attention was given to the aluminum boride (Al/b) composite system. Results show that despite adequate temperature control, the consolidation characteristics did not improve as expected. Inadequate binder removal was identified as the cause responsible. An Al/c (aluminum-graphite) composite was also examined.

  3. Recovery of heavy metals and stabilization of spent hydrotreating catalyst using a glass-ceramic matrix.

    PubMed

    Sun, D D; Tay, J H; Cheong, H K; Leung, D L; Qian, G

    2001-10-12

    Chemical analysis of spent Co/Mo/gamma Al(2)O(3) catalyst revealed the presence of carbon, molybdenum, sulfur, vanadium and cobalt at levels of 16.0, 10.9, 7.3, 4.6 and 4.0 wt.%, respectively. It was found that calcination at 500 degrees C provides an effective solution for the removal of carbon and sulfur and this generates the oxide form of the heavy metals. The removal of these heavy metals can be achieved through a two-stage leaching process. During the first stage, in which concentrated ammonia is used and it has been found that this process can be successful in removing as much as 83% (w/v) Mo. In a second stage, it was found that using 10% (v/v) of sulfuric acid, it was possible to account for up to 77% (w/v) Co and 4% (w/v) Mo removal. Leaching test results indicated that the vanadium present in the heated spent catalyst was almost stabilized but the molybdenum and cobalt were not. The combination of two solid wastes, ladle furnace slag (LFS) and treated residue of spent catalyst, could be used for making a high value-added anorthite glass-ceramic materials. Further leaching tests showed that ceramic glass materials provided a very effective method of Co, Mo and V heavy metals stabilization resulting in a product with a possible commercial value.

  4. Detection of deeply buried non-metal objects by ground penetrating radar using non-negative matrix factorization

    NASA Astrophysics Data System (ADS)

    Nabelek, Daniel; Ho, K. C.

    2015-05-01

    The ground penetrating radar (GPR) signal for a deeply buried non-metal object is weak and often does not have a hyperbolic signature, making it difficult to detect with high confidence. This paper takes a blind source separation approach by using non-negative matrix factorization (NMF) to improve the detection of deeply buried non-metal objects. The proposed approach interprets the GPR signal return as the sum of two independent components from two different sources, the background and the object. NMF enables the separation of the object signal component from the composite and thereby improves the detection performance. Preliminary results from a test site in the United States indicate that the probability of detecting these objects is improved by more than 20% compared to the pre-screener, at a false alarm rate of 0.003/m2.

  5. Internal damping due to dislocation movements induced by thermal expansion mismatch between matrix and particles in metal matrix composites. [Al/SiC

    SciTech Connect

    Girand, C.; Lormand, G.; Fougeres, R.; Vincent, A. )

    1993-05-01

    In metal matrix composites (MMCs), the mechanical 1 of the reinforcement-matrix interface is an important parameter because it governs the load transfer from matrix to particles, from which the mechanical properties of these materials are derived. Therefore, it would be useful to set out an experimental method able to characterize the interface and the adjacent matrix behaviors. Thus, a study has been undertaken by means of internal damping (I.D.) measurements, which are well known to be very sensitive for studying irreversible displacements at the atomic scale. More especially, this investigation is based on the fact that, during cooling of MMC's, stress concentrations originating from differences in coefficients of thermal expansion (C.T.E.) of matrix and particles should induce dislocation movements in the matrix surrounding the reinforcement; that is, local microplastic strains occur. Therefore, during I.D. measurements vs temperature these movements should contribute to MMCs I.D. in a process similar to those involved around first order phase transitions in solids. The aim of this paper is to present, in the case of Al/SiC particulate composites, new developments of this approach that has previously led to promising results in the case of Al-Si alloys.

  6. Laminates and reinforced metals

    NASA Technical Reports Server (NTRS)

    Chamis, C. C.

    1980-01-01

    A selective review is presented of the state of the art of metallic laminates and fiber reinforced metals called metallic matrix laminates (MMLs). Design and analysis procedures that are used for, and typical structural components that have been made from MMLs are emphasized. Selected MMLs, constituent materials, typical material properties and fabrication procedures are briefly described, including hybrids and superhybrids. Advantages, disadvantages, and special considerations required during design, analysis, and fabrication of MMLs are examined. Tabular and graphical data are included to illustrate key aspects of MMLs. Appropriate references are cited to provide a selective bibliography of a rapidly expanding and very promising research and development field.

  7. Investigation of the Matrix Effect on the Accuracy of Quantitative Analysis of Trace Metals in Liquids Using Laser-Induced Breakdown Spectroscopy with Solid Substrates.

    PubMed

    Xiu, Junshan; Dong, Lili; Qin, Hua; Liu, Yunyan; Yu, Jin

    2016-12-01

    The detection limit of trace metals in liquids has been improved greatly by laser-induced breakdown spectroscopy (LIBS) using solid substrate. A paper substrate and a metallic substrate were used as a solid substrate for the detection of trace metals in aqueous solutions and viscous liquids (lubricating oils) respectively. The matrix effect on quantitative analysis of trace metals in two types of liquids was investigated. For trace metals in aqueous solutions using paper substrate, the calibration curves established for pure solutions and mixed solutions samples presented large variation on both the slope and the intercept for the Cu, Cd, and Cr. The matrix effects among the different elements in mixed solutions were observed. However, good agreement was obtained between the measured and known values in real wastewater. For trace metals in lubricating oils, the matrix effect between the different oils is relatively small and reasonably negligible under the conditions of our experiment. A universal calibration curve can be established for trace metals in different types of oils. The two approaches are verified that it is possible to develop a feasible and sensitive method with accuracy results for rapid detection of trace metals in industrial wastewater and viscous liquids by laser-induced breakdown spectroscopy.

  8. Metallic Hydrogen

    NASA Astrophysics Data System (ADS)

    Silvera, Isaac F.; Dias, Ranga; Noked, Ori; Salamat, Ashkan; Zaghoo, Mohamed

    2017-04-01

    One of the great challenges in condensed matter physics has been to produce metallic hydrogen (MH) in the laboratory. There are two approaches: solid molecular hydrogen can be compressed to high density at extreme pressures of order 5-6 megabars. The transition to MH should take place at low temperatures and is expected to occur as a structural first-order phase transition with dissociation of molecules into atoms, rather than the closing of a gap. A second approach is to produce dense molecular hydrogen at pressures of order 1-2 megabars and heat the sample. With increasing temperature, it was predicted that molecular hydrogen first melts and then dissociates to atomic metallic liquid hydrogen as a first-order phase transition. We have observed this liquid-liquid phase transition to metallic hydrogen, also called the plasma phase transition. In low-temperature studies, we have pressurized HD to over 3 megabars and observed two new phases. Molecular hydrogen has been pressurized to 4.2 megabars. A new phase transition has been observed at 3.55 megabars, but it is not yet metallic.

  9. Heavy Metal.

    ERIC Educational Resources Information Center

    Shoemaker, W. Lee

    1998-01-01

    Discusses the advantages, both functional and economic, of using a standing-seam metal roof in both new roof installations and reroofing projects of educational facilities. Structural versus non-structural standing-seam roofs are described as are the types of insulation that can be added and roof finishes used. (GR)

  10. METAL COMPOSITIONS

    DOEpatents

    Seybolt, A.U.

    1959-02-01

    Alloys of uranium which are strong, hard, and machinable are presented, These alloys of uranium contain bctween 0.1 to 5.0% by weight of at least one noble metal such as rhodium, palladium, and gold. The alloys may be heat treated to obtain a product with iniproved tensile and compression strengths,

  11. Composite metal membrane

    DOEpatents

    Peachey, N.M.; Dye, R.C.; Snow, R.C.; Birdsell, S.A.

    1998-04-14

    A composite metal membrane including a first metal layer of Group IVB met or Group VB metals, the first metal layer sandwiched between two layers of an oriented metal of palladium, platinum or alloys thereof is provided together with a process for the recovery of hydrogen from a gaseous mixture including contacting a hydrogen-containing gaseous mixture with a first side of a nonporous composite metal membrane including a first metal of Group IVB metals or Group VB metals, the first metal layer sandwiched between two layers of an oriented metal of palladium, platinum or alloys thereof, and, separating hydrogen from a second side of the nonporous composite metal membrane.

  12. Composite metal membrane

    DOEpatents

    Peachey, Nathaniel M.; Dye, Robert C.; Snow, Ronny C.; Birdsell, Stephan A.

    1998-01-01

    A composite metal membrane including a first metal layer of Group IVB met or Group VB metals, the first metal layer sandwiched between two layers of an oriented metal of palladium, platinum or alloys thereof is provided together with a process for the recovery of hydrogen from a gaseous mixture including contacting a hydrogen-containing gaseous mixture with a first side of a nonporous composite metal membrane including a first metal of Group IVB metals or Group VB metals, the first metal layer sandwiched between two layers of an oriented metal of palladium, platinum or alloys thereof, and, separating hydrogen from a second side of the nonporous composite metal membrane.

  13. Interfacial Reactions at Elevated Temperatures in New Low-Cost AL/SiC Metal Matrix Composite

    SciTech Connect

    Grant, Glenn J.; Mccready, David E.; Herling, Darrell R.; Smith, M. T.

    2001-08-21

    The mechanical properties of Metal Matrix Composites (MMCs) are strongly affected by the quality of the bond between the matrix and the reinforcing particle. In aluminum MMCs reinforced with SiC particles, the particle/matrix interface can be degraded at high temperature by the formation of aluminum carbide and aluminum/magnesium oxides. The temperature that these reactions occur at is an important process limit during melting, casting, and eventual product recycling. Recently, lower cost Al/SiC MMCs have become available that utilize less well-graded particulate and a unique rapid-mixing technique. However, as a result of the relaxed control on the particle size fraction, a significantly larger percentage of the particulate is found in the finer size ranges. This leads to an increase in the interface area between the SiC particles and the aluminum melt, and raises the possibility that detrimental aluminum carbide and oxide reactions could occur at lower temperatures, or lower time-at-temperature, than in current commercial products. In this study, we quantify by conventional, and in-situ liquid metal XRD, the time-temperature relationship for interfacial carbide/oxide formation, and compare commercially available MMC materials to MMC material produced from less well-graded SiC particulate.

  14. Wear performance optimization of stir cast Al-TiB2 metal matrix composites using Taguchi design of experiments

    NASA Astrophysics Data System (ADS)

    Poria, Suswagata; Sahoo, Prasanta; Sutradhar, Goutam

    2016-09-01

    The present study outlines the use of Taguchi parameter design to minimize the wear performance of Al-TiB2 metal matrix composites by optimizing tribological process parameters. Different weight percentages of micro-TiB2 powders with average sizes of 5-40 micron are incorporated into molten LM4 aluminium matrix by stir casting method. The wear performance of Al-TiB2 composites is evaluated in a block-on-roller type Multitribo tester at room temperature. Three parameters viz. weight percentage of TiB2, load and speed are considered with three levels each at the time of experiment. A L27 orthogonal array is used to carry out experiments accommodating all the factors and their levels including their interaction effects. Optimal combination of parameters for wear performance is obtained by Taguchi analysis. Analysis of variance (ANOVA) is used to find out percentage contribution of each parameter and their interaction also on wear performance. Weight percentage of TiB2 is forced to be the most effective parameter in controlling wear behaviour of Al-TiB2 metal matrix composite.

  15. The influence of reinforcement size on the microstructure and mechanical behavior of a nanostructured aluminum-based metal matrix composite

    NASA Astrophysics Data System (ADS)

    Behm, Nathan Adam

    With increased availability and growing commercial applications, aluminum-based metal matrix composites show promise as high specific strength structural materials. Before they can be implemented however, they require thorough characterization and testing. A novel nanostructured aluminum-based metal matrix composite (MMC) was characterized through a combination of microstructural analysis and mechanical testing. Two composites were studied, an aluminum MMC reinforced with 50 nm boron carbide, (B4C) and an aluminum MMC reinforced with 500 nm boron carbide. Transmission electron microscopy (TEM) analysis revealed an ultra-fine grained matrix with grains on the order of 100--300 nm. The quasi-static and dynamic response of the composites was compared with the behavior of the unreinforced aluminum alloy, and it was found that the reinforcement resulted in a 30% improvement in strength. The decrease in the reinforcement size from 500 to 50 nm activated an additional strengthening mechanism, which further improved the strength of the MMC reinforced with the 50 nm B4C. Dynamic compression tests were performed at elevated temperatures up 400°C on the composites, and it was found that they exhibited impressive strengths considering the thermal softening prevalent in aluminum. The reinforcement size was found to play an important role in the strain softening exhibited at elevated temperature, fracture mechanism, and composite strength. Models to describe the composite behavior are presented.

  16. Nutrient metal elements in plants.

    PubMed

    DalCorso, Giovanni; Manara, Anna; Piasentin, Silvia; Furini, Antonella

    2014-10-01

    Plants need many different metal elements for growth, development and reproduction, which must be mobilized from the soil matrix and absorbed by the roots as metal ions. Once taken up by the roots, metal ions are allocated to different parts of the plant by the vascular tissues. Metals are naturally present in the soil, but human activities, ranging from mining and agriculture to sewage processing and heavy industry, have increased the amount of metal pollution in the environment. Plants are challenged by environmental metal ion concentrations that fluctuate from low to high toxic levels, and have therefore evolved mechanisms to cope with such phenomena. In this review, we focus on recent data that provide insight into the molecular mechanisms of metal absorption and transport by plants, also considering the effect of metal deficiency and toxicity. We also highlight the positive effects of some non-essential metals on plant fitness.

  17. Metal resistance in Candida biofilms.

    PubMed

    Harrison, Joe J; Rabiei, Maryam; Turner, Raymond J; Badry, Erin A; Sproule, Kimberley M; Ceri, Howard

    2006-03-01

    Yeasts are often successful in metal-polluted environments; therefore, the ability of biofilm and planktonic cell Candida tropicalis to endure metal toxicity was investigated. Fifteen water-soluble metal ions, chosen to represent groups 6A to 6B of the periodic table, were tested against this organism. With in vitro exposures as long as 24 h, biofilms were up to 65 times more tolerant to killing by metals than corresponding planktonic cultures. Of the most toxic heavy metals tested, only very high concentrations of Hg2+, CrO4 (2-) or Cu2+ killed surface-adherent Candida. Metal-chelator precipitates could be formed in biofilms following exposure to the heavy metals Cu2+ and Ni2+. This suggests that Candida biofilms may adsorb metal cations from their surroundings and that sequestration in the extracellular matrix may contribute to resistance. We concluded that biofilm formation may be a strategy for metal resistance and/or tolerance in yeasts.

  18. A Comparison of Ultrasonic and Mechanical Test Values of the Principal Young’s Modulus of Unidirectional Metal Matrix Composites,

    DTIC Science & Technology

    1991-08-01

    Gr/Mg), graphite fiber reinforced copper (Gr/Cu), boron filament reinforced aluminum (B/Al), and silicon carbide reinforced aliminum (SCS/Al) were...7795-104-76 8.55 6.69 0.94 32.3 31.6 AVERAGE 32.8 31.7 COMPOSITE VENDOR: DUPONT FAB. PROCESS: VACUUM METAL INFILTRATION FIBER TYPE: Al 2 03 MATRIX ALLOY ...rfire Ceo icr 110901 New I lanipshiiii Aventiii NAVSWCTK.I~91 446j Silv er Spring,~ NI 1 209013 50001( 9. SPUNSORING/ MONITORING AGENCY NAME(S AND ADDRESS

  19. Metal-matrix composite processing technologies for aircraft engine applications. [Ti-6Al-2Sn-4Zr-2Mo

    SciTech Connect

    Pank, D.R.; Jackson, J.J. )

    1993-06-01

    Titanium metal-matrix composites (MMC) are prime candidate materials for aerospace applications because of their excellent high-temperature longitudinal strength and stiffness and low density compared with nickel- and steel-base materials. This article examines the steps GE Aircraft Engines (GEAE) has taken to develop an induction plasma deposition (IPD) processing method for the fabrication of Ti6242/SiC MMC material. Information regarding process methodology, microstructures, and mechanical properties of consolidated MMC structures will be presented. The work presented was funded under the GE-Aircraft Engine IR and D program.

  20. Towards an understanding of tensile deformation in Ti-based bulk metallic glass matrix composites with BCC dendrites

    NASA Astrophysics Data System (ADS)

    Kolodziejska, Joanna A.; Kozachkov, Henry; Kranjc, Kelly; Hunter, Allen; Marquis, Emmanuelle; Johnson, William L.; Flores, Katharine M.; Hofmann, Douglas C.

    2016-03-01

    The microstructure and tension ductility of a series of Ti-based bulk metallic glass matrix composite (BMGMC) is investigated by changing content of the β stabilizing element vanadium while holding the volume fraction of dendritic phase constant. The ability to change only one variable in these novel composites has previously been difficult, leading to uninvestigated areas regarding how composition affects properties. It is shown that the tension ductility can range from near zero percent to over ten percent simply by changing the amount of vanadium in the dendritic phase. This approach may prove useful for the future development of these alloys, which have largely been developed experimentally using trial and error.

  1. Optimization of the manufacturing process of a titanium aluminide metal matrix composite using a viscoplastic constitutive theory

    SciTech Connect

    Sherwood, J.A.; Quimby, H.M.

    1996-04-01

    The thermomechanical behavior of a titanium aluminide metal matrix composite reinforced with silicon carbide fibers is computationally investigated to determine an optimum manufacturing process. The investigations are completed using the Ramaswamy-Stouffer constitutive model and the finite element method. Hold times at a given temperature were used in an effort to allow the residual stresses to relax. However, the subsequent temperature changes erased the benefit of such holds. Thermomechanical cycling was determined to be the optimum method for reducing the residual stress field after cooldown from consolidation.

  2. Design of Bulk Metallic Glasses and Glass Matrix Composites Near Intermetallic Composition by the Principle of Competitive Growth

    NASA Astrophysics Data System (ADS)

    Ma, G. Z.; Chen, D.

    2016-11-01

    A Cu49Zr51 intermetallic is used as a base for synthesizing metallic glasses and composites with glass matrixes [(Cu49Zr51)100 - x Al x , where x = 0, 2, 4, 6, 8, 10 and 12 at.%]. The introduction of aluminum raises the microhardness and the ultimate compressive strength. In addition, the suppression of formation of crystalline phase upon the introduction of 8 at.% Al provides a glass-like structure in alloy (Cu49Zr51)92Al8. The formation of the glass-like structure is discussed within the concept of competitive nucleation of different intermetallics.

  3. Simulation on friction taper plug welding of AA6063-20Gr metal matrix composite

    NASA Astrophysics Data System (ADS)

    Hynes, N. Rajesh Jesudoss; Nithin, Abeyram M.

    2016-05-01

    Friction taper plug welding a variant of friction welding is useful in welding of similar and dissimilar materials. It could be used for joining of composites to metals in sophisticated aerospace applications. In the present work numerical simulation of friction taper plug welding process is carried out using finite element based software. Graphite reinforced AA6063 is modelled using the software ANSYS 15.0 and temperature distribution is predicted. Effect of friction time on temperature distribution is numerically investigated. When the friction time is increased to 30 seconds, the tapered part of plug gets detached and fills the hole in the AA6063 plate perfectly.

  4. A continuum deformation theory for metal-matrix composites at high temperature

    NASA Technical Reports Server (NTRS)

    Robinson, D. N.

    1987-01-01

    A continuum theory is presented for representing the high temperature, time dependent, hereditary deformation behavior of metallic composites that can be idealized as pseudohomogeneous continua with locally definable directional characteristics. Homogenization of textured materials (molecular, granular, fibrous) and applicability of continuum mechanics in structural applications depends on characteristic body dimensions, the severity of gradients (stress, temperature, etc.) in the structure and the relative size of the internal structure (cell size) of the material. The point of view taken here is that the composite is a material in its own right, with its own properties that can be measured and specified for the composite as a whole.

  5. Localized Corrosion Currents from Graphite/Aluminum and Welded SiC/Al Metal Matrix Composites.

    DTIC Science & Technology

    1985-02-28

    the corrosion rate in the absence of flaws might be improved by additions of poisions to the fiber to retard the oxygen reduction reaction on graphite...weidment 8 Al4C3 + 12H 20 + 4Al(OH) 3 + 3CH 4 This reaction, along with other metallurgical variations caused by the heat of welding, leads to...efficient cathodic sites along anodic corrosion paths and can lead to exfoliation in 6061 Al when the inter- metallics are present in an appropriate

  6. Role of polymer matrix in large enhancement of dielectric constant in polymer-metal composites

    NASA Astrophysics Data System (ADS)

    Panda, Maheswar; Srinivas, V.; Thakur, A. K.

    2011-07-01

    Dielectric behavior of polymer (polar/nonpolar)-metal nanocomposites (PMCs) prepared under identical processing conditions have been compared. A high effective dielectric constant (ɛeff>2500) with a moderate loss and a lower ɛeff (74) with low loss was observed, respectively, for polar and nonpolar PMC at their respective percolation thresholds (fc). The results have been explained with the help of percolation theory and dipolar polarization. Similar value of fc observed in both the PMC is attributed to the same order of conductivity of polymer matrices. The dipolar polarization present in the polymer plays a major role in the enhancement of ɛeff.

  7. Effect of forging parameters on low cycle fatigue behaviour of Al/basalt short fiber metal matrix composites.

    PubMed

    Karthigeyan, R; Ranganath, G

    2013-01-01

    This paper deals with metal matrix composites (MMCs) of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10) basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface.

  8. Effect of Forging Parameters on Low Cycle Fatigue Behaviour of Al/Basalt Short Fiber Metal Matrix Composites

    PubMed Central

    Karthigeyan, R.; Ranganath, G.

    2013-01-01

    This paper deals with metal matrix composites (MMCs) of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10) basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface. PMID:24298207

  9. The Oxidation of Sulfur-Containing Compounds Using Heterogeneous Catalysts of Transition Metal Oxides Deposited on the Polymeric Matrix

    NASA Astrophysics Data System (ADS)

    Dinh Vu, Ngo; Dinh Bui, Nhi; Thi Minh, Thao; Thi Thanh Dam, Huong; Thi Tran, Hang

    2016-05-01

    We investigate the activity of heterogeneous catalysts of transition metal oxides deposited on the polymeric matrix in the oxidation of sulfur-containing compounds. It is shown that MnO2-10/CuO-10 has the highest catalytic activity. The physicomechanical properties of polymeric heterogeneous catalysts of transition-metal oxides, including the specific surface area, elongation at break and breaking strength, specific electrical resistance, and volume resistivity were studied by using an Inspekt mini 3 kN universal tensile machine in accordance with TCVN 4509:2006 at a temperature of 20 ± 2°C. Results show that heterogeneous polymeric catalysts were stable under severe reaction conditions. Scanning electron microscopy, and energy-dispersive analysis are used to study the surfaces of the catalysts. Microstructural characterization of the catalysts is performed by using x-ray computed tomography. We demonstrate the potential application of polymeric heterogeneous catalysts of transition-metal oxides in industrial wastewater treatment.

  10. Two-dimensional metal-organic framework nanosheets as a matrix for laser desorption/ionization of small molecules and monitoring enzymatic reactions at high salt concentrations.

    PubMed

    Liu, Hai-Long; Chang, Yu-Jie; Fan, Ting; Gu, Zhi-Yuan

    2016-10-27

    Stable 2-D metal-organic framework nanosheets were utilized as a superior clean-background matrix for MALDI-TOF MS analysis of small biomolecules and pollutants in both positive and negative ion modes. The matrix could unusually afford up to 1000 mM of the salt concentrations in the monitoring of the enzymatic hydrolysis of neurotransmitter acetylcholine.

  11. In-situ deformation studies of an aluminum metal-matrix composite in a scanning electron microscope

    NASA Technical Reports Server (NTRS)

    Manoharan, M.; Lewandowski, J. J.

    1989-01-01

    Tensile specimens made of a metal-matrix composite (cast and extruded aluminum alloy-based matrix reinforced with Al2O3 particulate) were tested in situ in a scanning electron microscope equipped with a deformation stage, to directly monitor the crack propagation phenomenon. The in situ SEM observations revealed the presence of microcracks both ahead of and near the crack-tip region. The microcracks were primarily associated with cracks in the alumina particles. The results suggest that a region of intense deformation exists ahead of the crack and corresponds to the region of microcracking. As the crack progresses, a region of plastically deformed material and associated microcracks remains in the wake of the crack.

  12. Effect of strain rates on deformation behaviors of an in situ Ti-based metallic glass matrix composite

    NASA Astrophysics Data System (ADS)

    Jiao, Z. M.; Wang, Z. H.; Chu, M. Y.; Wang, Y. S.; Yang, H. J.; Qiao, J. W.

    2016-06-01

    Quasi-static and dynamic deformation behaviors of an in situ dendrite-reinforced metallic glass matrix composite: Ti56Zr18V10Cu4Be12 were investigated. Upon quasi-static compression, the composite exhibits distinguished work hardening, accompanied by the ultimate strength of 1290 MPa and the plasticity of 20 %. The improved plasticity is attributed to the multiplication of shear bands within the glass matrix and pileups of dislocations within the dendrites. Upon dynamic compression, the stable plastic flow prevails and the yielding stress increases with the strain rate. The macroscopic plasticity decreases considerably, since the shear bands cannot be effectively hindered by dendrites with deteriorated toughness. The dendrite-dominated mechanism results in the positive strain-rate sensitivity, and the Cowper-Symonds model is employed to depict the strain-rate dependency of yielding strength.

  13. Mechanical characterization and modeling of non-linear deformation and fracture of a fiber reinforced metal matrix composite

    NASA Technical Reports Server (NTRS)

    Jansson, S.

    1991-01-01

    The nonlinear anisotropic mechanical behavior of an aluminum alloy metal matrix composite reinforced with continuous alumina fibers was determined experimentally. The mechanical behavior of the composite were modeled by assuming that the composite has a periodical microstructure. The resulting unit cell problem was solved with the finite element method. Excellent agreement was found between theoretically predicted and measured stress-strain responses for various tensile and shear loadings. The stress-strain responses for transverse and inplane shear were found to be identical and this will provide a simplification of the constitutive equations for the composite. The composite has a very low ductility in transverse tension and a limited ductility in transverse shear that was correlated to high hydrostatic stresses that develop in the matrix. The shape of the initial yield surface was calculated and good agreement was found between the calculated shape and the experimentally determined shape.

  14. Optical reflection from the Bragg lattice of AsSb metal nanoinclusions in an AlGaAs matrix

    SciTech Connect

    Ushanov, V. I.; Chaldyshev, V. V.; Preobrazhenskii, V. V.; Putyato, M. A.; Semyagin, B. R.

    2013-08-15

    The optical properties of metal-semiconductor metamaterials based on an AlGaAs matrix are studied. The specific feature of these materials is that there are As and AsSb nanoinclusion arrays which modify the dielectric properties of the material. These nanoinclusions are randomly arranged in the medium or form a Bragg structure with a reflectance peak at a wavelength close to 750 nm, corresponding to the transparency region of the matrix. The reflectance spectra are studied for s- and p-polarized light at different angles of incidence. It is shown that (i) As nanoinclusion arrays only slightly influence the optical properties of the medium in the wavelength range 700-900 nm, (ii) chaotic AsSb nanoinclusion arrays cause strong scattering of light, and (iii) the spatial periodicity in the arrangement of AsSb nanoinclusions is responsible for Bragg resonance in the optical reflection.

  15. Matrix diffusion of some alkali- and alkaline earth-metals in granitic rock

    SciTech Connect

    Johansson, H.; Byegaard, J.; Skarnemark, G.; Skaalberg, M.

    1997-12-31

    Static through-diffusion experiments were performed to study the diffusion of alkali- and alkaline earth-metals in fine-grained granite and medium-grained Aespoe-diorite. Tritiated water was used as an inert reference tracer. Radionuclides of the alkali- and alkaline earth-metals (mono- and divalent elements which are not influenced by hydrolysis in the pH-range studied) were used as tracers, i.e., {sup 22}Na{sup +}, {sup 45}Ca{sup 2+} and {sup 85}Sr{sup 2+}. The effective diffusivity and the rock capacity factor were calculated by fitting the breakthrough curve to the one-dimensional solution of the diffusion equation. Sorption coefficients, K{sub d}, that were derived from the rock capacity factor (diffusion experiments) were compared with K{sub d} determined in batch experiments using crushed material of different size fractions. The results show that the tracers were retarded in the same order as was expected from the measured batch K{sub d}. Furthermore, the largest size fraction was the most representative when comparing batch K{sub d} with K{sub d} evaluated from the diffusion experiments. The observed effective diffusivities tended to decrease with increasing cell lengths, indicating that the transport porosity decreases with increasing sample lengths used in the diffusion experiments.

  16. The erosion performance of particle reinforced metal matrix composite coatings produced by co-deposition cold gas dynamic spraying

    NASA Astrophysics Data System (ADS)

    Peat, Tom; Galloway, Alexander; Toumpis, Athanasios; McNutt, Philip; Iqbal, Naveed

    2017-02-01

    This work reports on the erosion performance of three particle reinforced metal matrix composite coatings, co-deposited with an aluminium binder via cold-gas dynamic spraying. The deposition of ceramic particles is difficult to achieve with typical cold spray techniques due to the absence of particle deformation. This issue has been overcome in the present study by simultaneously spraying the reinforcing particles with a ductile metallic binder which has led to an increased level of ceramic/cermet particles deposited on the substrate with thick (>400 μm) coatings produced. The aim of this investigation was to evaluate the erosion performance of the co-deposited coatings within a slurry environment. The study also incorporated standard metallographic characterisation techniques to evaluate the distribution of reinforcing particles within the aluminium matrix. All coatings exhibited poorer erosion performance than the uncoated material, both in terms of volume loss and mass loss. The Al2O3 reinforced coating sustained the greatest amount of damage following exposure to the slurry and recorded the greatest volume loss (approx. 2.8 mm3) out of all of the examined coatings. Despite the poor erosion performance, the WC-CoCr reinforced coating demonstrated a considerable hardness increase over the as-received AA5083 (approx. 400%) and also exhibited the smallest free space length between adjacent particles. The findings of this study reveal that the removal of the AA5083 matrix by the impinging silicon carbide particles acts as the primary wear mechanism leading to the degradation of the coating. Analysis of the wear scar has demonstrated that the damage to the soft matrix alloy takes the form of ploughing and scoring which subsequently exposes carbide/oxide particles to the impinging slurry.

  17. Clad metal joint closure

    SciTech Connect

    Siebert, O.W.

    1985-04-09

    A plasma arc spray overlay of cladding metals is used over joints between clad metal pieces to provide a continuous cladding metal surface. The technique permits applying an overlay of a high melting point cladding metal to a cladding metal surface without excessive heating of the backing metal.

  18. Improvement on ball-milling composite process of metal matrix micro-nanometer powder using nanosuspension as the precursor

    NASA Astrophysics Data System (ADS)

    Wang, Hongyu; Zhou, Jianzhong; Li, Xiangfeng; Shen, Qing; Cheng, Man

    2014-12-01

    The wet ball-milling preparation of metal matrix micro-nanometer powder using nanosuspension as the precursor can well solve the agglomeration of nanoscale component, but the micro-nanometer powder prepared by the method can hardly meet the requirement of powder feeding in laser cladding process and its composite effect is still not desirable enough. Aiming at the problem, the ball-milling composite process of metal matrix micro-nanometer powder using nanosuspension as the precursor was analyzed. It has been found that the morphological diversity of original micron powder is the main influencing factor of the deliverability and the composite effect of micro-nanometer powder. In addition, the deposition of the compounding powder in the bottom of ball-milling tank also has some negative influences on the composite effect. Accordingly, two improving measures namely the micron powder pretreatment with Ball Mill Reshaping + Screening and the additional stirring during ball-milling process are proposed and experimented. Results show that the micron powder pretreatment could significantly improve the composite effect and the deliverability of micro-nanometer powder, and the additional stirring could further improve the composite effect of micro-nanometer powder.

  19. The effect of oxide film properties on the corrosion behavior of SiC/Al metal-matrix composites

    SciTech Connect

    Golledge, S.L.

    1991-01-01

    Oxide growth on pure aluminum, aluminum alloy 6061, and the aluminum-based metal matrix composite SiC/AA6061 was studied, and the properties of the oxides related to the pit-initiation behavior of the materials. The objectives of the work were to identify the effect of alloying elements and SiC reinforcement on the oxide film, and to better understand how the oxide properties control pit initiation behavior. To this end, electrochemical and optical studies of the materials were carried out in a buffered sodium/boric acid solution at pH values of 8.4 and 7.2. The alloy and metal-matrix composite showed a slightly lesser tendency to pit than pure aluminum, as measured by the pitting potential. The oxide on the composite was less resistant to pit initiation, and was found to exhibit slower repassivation rates than the other materials. The repassivation behavior and resistance to pit initiation were quite similar in the case of the alloy and the pure aluminum. Induction times for pit initiation were consistent with the predictions of Heusler's model for the breakdown of passivity.

  20. Directly susceptible, noncarbon metal ceramic composite crucible

    DOEpatents

    Holcombe, Jr., Cressie E.; Kiggans, Jr., James O.; Morrow, S. Marvin; Rexford, Donald

    1999-01-01

    A sintered metal ceramic crucible suitable for high temperature induction melting of reactive metals without appreciable carbon or silicon contamination of the melt. The crucible comprises a cast matrix of a thermally conductive ceramic material; a perforated metal sleeve, which serves as a susceptor for induction heating of the crucible, embedded within the ceramic cast matrix; and a thermal-shock-absorber barrier interposed between the metal sleeve and the ceramic cast matrix to allow for differential thermal expansions between the matrix and the metal sleeve and to act as a thermal-shock-absorber which moderates the effects of rapid changes of sleeve temperature on the matrix.

  1. Preparation of SiC based Aluminium metal matrix nano composites by high intensity ultrasonic cavitation process and evaluation of mechanical and tribological properties

    NASA Astrophysics Data System (ADS)

    Murthy, N. V.; Prasad Reddy, A.; Selvaraj, N.; Rao, C. S. P.

    2016-09-01

    Request augments on a worldwide scale for the new materials. The metal matrix nano composites can be used in numerous applications of helicopter structural parts, gas turbine exit guide vane's, space shuttle, and other structural applications. The key mailman to ameliorate performance of composite matrix in aluminium alloy metal reinforces nano particles in the matrix of alloy uniformly, which ameliorates composite properties without affecting limit of ductility. The ultrasonic assisted stir casting helped agitation was successfully used to fabricate Al 2219 metal matrix of alloy reinforced with (0.5, 1, 1.5 and 2) wt.% of nano silicon carbide (SiC) particles of different sizes 50nm and 150nm. The micrographs of scanning electron microscopy of nano composite were investigated it reveals that the uniform dispersion of nano particles silicon carbide in aluminium alloy 2219 matrix and with the low porosity. How the specific wear rate was vary with increasing weight percentage of nano particles at constant load and speed as shown in results and discussions. And the mechanical properties showed that the ultimate tensile strength and hardness of metal matrix nano composite AA 2219 / nano SiC of 50nm and 150nm lean to augment with increase weight percentage of silicon carbide content in the matrix alloy.

  2. Method of fabricating metal- and ceramic- matrix composites and functionalized textiles

    SciTech Connect

    Maxwell, James L; Chavez, Craig A; Black, Marcie R

    2012-04-17

    A method of manufacturing an article comprises providing a first sheet, wetting the first sheet with a liquid precursor to provide a first wet sheet, and irradiating the first wet sheet in a pattern corresponding to a first cross section of the article such that the liquid precursor is at least partially converted to a solid in the first cross section. A second sheet is disposed adjacent to the first sheet. The method further comprises wetting the second sheet with the liquid precursor to provide a second wet sheet, and irradiating the second wet sheet in a pattern corresponding to a second cross section of the article such that the liquid precursor is at least partially converted to a solid in the second cross section. In particular the liquid precursor may be converted to a metal, ceramic, semiconductor, semimetal, or a combination of these materials.

  3. Metal Matrix Superconductor Composites for SMES-Driven, Ultra High Power BEP Applications: Part 1

    NASA Astrophysics Data System (ADS)

    Gross, Dan A.; Myrabo, Leik N.

    2006-05-01

    A superconducting magnetic energy storage (SMES) `battery' of order 0.25-1 km diameter is designed to demonstrate theoretical feasibility for large scale beamed energy propulsion (BEP) applications, charging at ˜300e MW from solar or nuclear sources, and discharging the full energy load into a gyrotron network in 1-2 minutes. The superconducting coil, whose storage capacity is 2.5 TJ, is made of structural carbon fiber filaments with a superconducting MgCNi3 high current density film surface layer, imbedded in a high electrical and thermal conductivity stabilizer metal, such as copper and/or beryllium. The SMES energy density is compared to other energy storage means and appears superior at the proposed operations scale and prolonged, frequent cycling duty. It is demonstrated that a toroidal coil with solenoidal winding configuration is most effective in specific energy (J/kg). Concurrently the high modulus and yield strength of the coil composite perform well for tensile hoop stress along the winding conductors, as well as transversely, to resist a self generated effective external pressure tending to buckling conditions in the thin walls. As such the toroid cross-section is re-enforced with periodic discrete rings. To achieve this hyper rigidity, the coil composite requires exclusion of traditional soft insulators (like epoxy), making use of a CVD (with tough metal-bonded Al2O3) continuous process of wire insulation and integration into a coil structural lattice, which ultimately needs to withstand very large quench voltages. The coil is built on a modular inflatable mandrel which is removed after assembly. A Part 2 associated paper treats the electromagnetic problem.

  4. Materials characterization of silicon carbide reinforced titanium (Ti/SCS-6) metal matrix composites: Part I. Tensile and fatigue behavior

    NASA Astrophysics Data System (ADS)

    Liaw, P. K.; Diaz, E. S.; Chiang, K. T.; Loh, D. H.

    1995-12-01

    Flexural fatigue behavior was investigated on titanium (Ti-15V-3Cr) metal matrix composites reinforced with cross-ply, continuous silicon carbide (SiC) fibers. The titanium composites had an eightply (0, 90, +45, -45 deg) symmetric layup. Fatigue life was found to be sensitive to fiber layup sequence. Increasing the test temperature from 24 °C to 427 °C decreased fatigue life. Interface debonding and matrix and fiber fracture were characteristic of tensile behavior regardless of test temperature. In the tensile fracture process, interface debonding between SiC and the graphite coating and between the graphite coating and the carbon core could occur. A greater amount of coating degradation at 427 °C than at 24 °C reduced the Ti/SiC interface bonding integrity, which resulted in lower tensile properties at 427 °C. During tensile testing, a crack could initiate from the debonded Ti/SiC interface and extend to the debonded interface of the neighboring fiber. The crack tended to propagate through the matrix and the interface. Dimpled fracture was the prime mode of matrix fracture. During fatigue testing, four stages of flexural deflection behavior were observed. The deflection at stage I increased slightly with fatigue cycling, while that at stage II increased significantly with cycling. Interestingly, the deflection at stage III increased negligibly with fatigue cycling. Stage IV was associated with final failure, and the deflection increased abruptly. Interface debonding, matrix cracking, and fiber bridging were identified as the prime modes of fatigue mechanisms. To a lesser extent, fiber fracture was observed during fatigue. However, fiber fracture was believed to occur near the final stage of fatigue failure. In fatigued specimens, facet-type fracture appearance was characteristic of matrix fracture morphology. Theoretical modeling of the fatigue behavior of Ti/SCS-6 composites is presented in Part II of this series of articles.

  5. Combustion synthesis of metal-matrix composites. Part 2: The Ti-Ti{sub x}Al{sub y}-Al{sub 2}O{sub 3} system

    SciTech Connect

    Kunrath, A.O.; Strohaecker, T.R.; Moore, J.J.

    1996-01-15

    The production of high performance materials (ceramics, intermetallics and composites) by combustion synthesis is receiving considerable attention since the process offers certain advantages with respect to simplicity and a relatively low energy requirement. The methods by which combustion synthesis (or SHS) can be used to produce metal matrix composites were outlined in an earlier paper. The use of excess liquid metal in the combustion synthesis reaction has already been successfully employed to achieve low porosity products. This metallic phase may be generated by an in-situ reduction of a metal oxide or by adding an excess of some metal to the reactants. Coupling a simultaneous consolidation (pressing) process with the SHS reaction has been found to produce dense bodies. This work discussed in this paper is concerned with the synthesis of a metallic/intermetallic matrix composite reaction system which can be represented by equation. With this reaction, high volume fractions of metallic/intermetallic phases can be produced. The metal-matrix produced by this reaction is predominantly a mixture of Ti{sub 3}Al + Ti as indicated in the appropriate area of the Ti-Al phase diagram. Increasing x increases the volume fraction of Ti. TiAl was observed in only one of the four different stoichiometries studied, i.e., x = 1, as detected by XRD. Using this reaction, there is a constant amount of excess Al and a variable excess of Ti. These stoichiometries produce composites with varying Ti-Al ratios that allow the matrix composition of the composite to be varied along the concentration axis of the Ti-Al phase diagram.

  6. Mechanochemical processing for metals and metal alloys

    DOEpatents

    Froes, Francis H.; Eranezhuth, Baburaj G.; Prisbrey, Keith

    2001-01-01

    A set of processes for preparing metal powders, including metal alloy powders, by ambient temperature reduction of a reducible metal compound by a reactive metal or metal hydride through mechanochemical processing. The reduction process includes milling reactants to induce and complete the reduction reaction. The preferred reducing agents include magnesium and calcium hydride powders. A process of pre-milling magnesium as a reducing agent to increase the activity of the magnesium has been established as one part of the invention.

  7. Metal filled porous carbon

    DOEpatents

    Gross, Adam F.; Vajo, John J.; Cumberland, Robert W.; Liu, Ping; Salguero, Tina T.

    2011-03-22

    A porous carbon scaffold with a surface and pores, the porous carbon scaffold containing a primary metal and a secondary metal, where the primary metal is a metal that does not wet the surface of the pores of the carbon scaffold but wets the surface of the secondary metal, and the secondary metal is interspersed between the surface of the pores of the carbon scaffold and the primary metal.

  8. High-performance ab initio density matrix renormalization group method: Applicability to large-scale multireference problems for metal compounds

    NASA Astrophysics Data System (ADS)

    Kurashige, Yuki; Yanai, Takeshi

    2009-06-01

    This article presents an efficient and parallelized implementation of the density matrix renormalization group (DMRG) algorithm for quantum chemistry calculations. The DMRG method as a large-scale multireference electronic structure model is by nature particularly efficient for one-dimensionally correlated systems, while the present development is oriented toward applications for polynuclear transition metal compounds, in which the macroscopic one-dimensional structure of electron correlation is absent. A straightforward extension of the DMRG algorithm is proposed with further improvements and aggressive optimizations to allow its application with large multireference active space, which is often demanded for metal compound calculations. Special efficiency is achieved by making better use of sparsity and symmetry in the operator and wave function representations. By accomplishing computationally intensive DMRG calculations, the authors have found that a large number of renormalized basis states are required to represent high entanglement of the electron correlation for metal compound applications, and it is crucial to adopt auxiliary perturbative correction to the projected density matrix during the DMRG sweep optimization in order to attain proper convergence to the solution. Potential energy curve calculations for the Cr2 molecule near the known equilibrium precisely predicted the full configuration interaction energies with a correlation space of 24 electrons in 30 orbitals [denoted by (24e,30o)]. The energies are demonstrated to be accurate to 0.6mEh (the error from the extrapolated best value) when as many as 10 000 renormalized basis states are employed for the left and right DMRG block representations. The relative energy curves for [Cu2O2]2+ along the isomerization coordinate were obtained from DMRG and other correlated calculations, for which a fairly large orbital space (32e,62o) is modeled as a full correlation space. The DMRG prediction nearly overlaps

  9. Fatigue-life behavior and matrix fatigue crack spacing in unnotched SCS-6/Timetal 21S metal matrix composites

    NASA Technical Reports Server (NTRS)

    Ward, G. T.; Herrmann, D. J.; Hillberry, B. M.

    1993-01-01

    Fatigue tests of the SCS-6/Timetal 21S composite system were performed to characterize the fatigue behavior for unnotched conditions. The stress-life behavior of the unnotched (9/90)2s laminates was investigated for stress ratios of R = 0.1 and R = 0.3. The occurrence of matrix cracking was also examined in these specimens. This revealed multiple matrix crack initiation sites throughout the composite, as well as evenly spaced surface cracks along the length of the specimens. No difference in fatigue lives were observed for stress ratios of R = 0.1 and R = 0.3 when compared on a stress range basis. The unnotched SCS-6/Timetal 21S composites had shorter fatigue lives than the SCS-6/Ti-15-3 composites, however the neat Timetal 21S matrix material had a longer fatigue life than the neat Ti-15-3.

  10. Development of scalable methods for the utilization of multi-walled carbon nanotubes in polymer and metal matrix composites

    NASA Astrophysics Data System (ADS)

    Vennerberg, Danny Curtis

    traditional fiber-reinforced composites. The latter part of this thesis work explores a new method of producing BP comprised of oriented nanotubes through the use of a modified Taylor-Couette setup capable of simultaneously shearing and filtering an aqueous MWCNT dispersion. BP produced with this setup exhibited anisotropic electrical and mechanical properties as a result of the nanotube alignment. Finally, a new technique for producing MWCNT metal matrix composites was developed using the nanotubes as the heating element and carbon source in a microwave-assisted carbothermic reduction of copper oxide. The extremely rapid heating of MWCNTs upon microwave irradiation allowed Cu-MWCNT composites to be produced in times on the order of a minute. Because this approach requires none of the specialized equipment generally used in metal matrix composite processing, it has promise as a scalable fabrication technique.

  11. Effect of Size, Content and Shape of Reinforcements on the Behavior of Metal Matrix Composites (MMCs) Under Tension

    NASA Astrophysics Data System (ADS)

    Paknia, A.; Pramanik, A.; Dixit, A. R.; Chattopadhyaya, S.

    2016-10-01

    The objective of this research was to investigate the mechanical behavior of metal matrix composites (MMCs) 6061 aluminum, reinforced with silicon carbide particles, under unidirectional tensile loading by finite element analysis. The effects of particle's shape, size and content on the tensile properties of the composites were studied and compared with each other. In addition, stress and strain distributions and possible particle fracture or debonding were investigated. It was found that, among different shapes, a certain shape of reinforcement particle provided better tensile properties for MMCs and, within each shape category, composites with smaller particle size and higher particle content (20%) also showed better properties. It was also found that when the reinforcement content was 10%, the effects of shape and size of the particles were negligible. Not only interfacial length between the reinforcement and matrix materials, but also state of matrix material, due to the presence of the reinforcement particles, affected the stiffness of the MMCs. In almost all of the cases, except for MMCs with triangular particles, when the stress increased, with the increase in the applied positive displacement, the stress distributions remained unchanged.

  12. A minimalist chemical model of matrix metalloproteinases--can small peptides mimic the more rigid metal binding sites of proteins?

    PubMed

    Árus, Dávid; Nagy, Nóra Veronika; Dancs, Ágnes; Jancsó, Attila; Berkecz, Róbert; Gajda, Tamás

    2013-09-01

    In order to mimic the active center of matrix metalloproteinases (MMPs), we synthesized a pentadecapeptide (Ac-KAHEFGHSLGLDHSK-NH2) corresponding to the catalytic zinc(II) binding site of human MMP-13. The multi-domain structural organization of MMPs fundamentally determines their metal binding affinity, catalytic activity and selectivity. Our potentiometric, UV-visible, CD, EPR, NMR, mass spectrometric and kinetic studies are aimed to explore the usefulness of such flexible peptides to mimic the more rigid metal binding sites of proteins, to examine the intrinsic metal binding properties of this naked sequence, as well as to contribute to the development of a minimalist, peptide-based chemical model of MMPs, including the catalytic properties. Since the multiimidazole environment is also characteristic for copper(II), and recently copper(II) containing variants of MMPs have been identified, we also studied the copper(II) complexes of the above peptide. Around pH 6-7 the peptide, similarly to MMPs, offers a {3Nim} coordination binding site for both zinc(II) and copper(II). In the case of copper(II), the formation of amide coordinated species at higher pH abolished the analogy with the copper(II) containing MMP variant. On the other hand, the zinc(II)-peptide system mimics some basic features of the MMP active sites: the main species around pH7 (ZnH2L) possesses a {3Nim,H2O} coordination environment, the deprotonation of the zinc-bound water takes place near the physiological pH, it forms relatively stable ternary complexes with hydroxamic acids, and the species ZnH2L(OH) and ZnH2L(OH)2 have notable hydrolytic activity between pH7 and 9.

  13. Neutron diffraction measurements and modeling of residual strains in metal matrix composites

    NASA Technical Reports Server (NTRS)

    Saigal, A.; Leisk, G. G.; Hubbard, C. R.; Misture, S. T.; Wang, X. L.

    1996-01-01

    Neutron diffraction measurements at room temperature are used to characterize the residual strains in tungsten fiber-reinforced copper matrix, tungsten fiber-reinforced Kanthal matrix, and diamond particulate-reinforced copper matrix composites. Results of finite element modeling are compared with the neutron diffraction data. In tungsten/Kanthal composites, the fibers are in compression, the matrix is in tension, and the thermal residual strains are a strong function of the volume fraction of fibers. In copper matrix composites, the matrix is in tension and the stresses are independent of the volume fraction of tungsten fibers or diamond particles and the assumed stress free temperature because of the low yield strength of the matrix phase.

  14. A simple laminate theory using the orthotropic viscoplasticity theory based on overstress. I - In-plane stress-strain relationships for metal matrix composites

    NASA Technical Reports Server (NTRS)

    Krempl, Erhard; Hong, Bor Zen

    1989-01-01

    A macromechanics analysis is presented for the in-plane, anisotropic time-dependent behavior of metal matrix laminates. The small deformation, orthotropic viscoplasticity theory based on overstress represents lamina behavior in a modified simple laminate theory. Material functions and constants can be identified in principle from experiments with laminae. Orthotropic invariants can be repositories for tension-compression asymmetry and for linear elasticity in one direction while the other directions behave in a viscoplastic manner. Computer programs are generated and tested for either unidirectional or symmetric laminates under in-plane loading. Correlations with the experimental results on metal matrix composites are presented.

  15. Extracting metals directly from metal oxides

    DOEpatents

    Wai, Chien M.; Smart, Neil G.; Phelps, Cindy

    1997-01-01

    A method of extracting metals directly from metal oxides by exposing the oxide to a supercritical fluid solvent containing a chelating agent is described. Preferably, the metal is an actinide or a lanthanide. More preferably, the metal is uranium, thorium or plutonium. The chelating agent forms chelates that are soluble in the supercritical fluid, thereby allowing direct removal of the metal from the metal oxide. In preferred embodiments, the extraction solvent is supercritical carbon dioxide and the chelating agent is selected from the group consisting of .beta.-diketones, halogenated .beta.-diketones, phosphinic acids, halogenated phosphinic acids, carboxylic acids, halogenated carboxylic acids, and mixtures thereof. In especially preferred embodiments, at least one of the chelating agents is fluorinated. The method provides an environmentally benign process for removing metals from metal oxides without using acids or biologically harmful solvents. The chelate and supercritical fluid can be regenerated, and the metal recovered, to provide an economic, efficient process.

  16. Extracting metals directly from metal oxides

    DOEpatents

    Wai, C.M.; Smart, N.G.; Phelps, C.

    1997-02-25

    A method of extracting metals directly from metal oxides by exposing the oxide to a supercritical fluid solvent containing a chelating agent is described. Preferably, the metal is an actinide or a lanthanide. More preferably, the metal is uranium, thorium or plutonium. The chelating agent forms chelates that are soluble in the supercritical fluid, thereby allowing direct removal of the metal from the metal oxide. In preferred embodiments, the extraction solvent is supercritical carbon dioxide and the chelating agent is selected from the group consisting of {beta}-diketones, halogenated {beta}-diketones, phosphinic acids, halogenated phosphinic acids, carboxylic acids, halogenated carboxylic acids, and mixtures thereof. In especially preferred embodiments, at least one of the chelating agents is fluorinated. The method provides an environmentally benign process for removing metals from metal oxides without using acids or biologically harmful solvents. The chelate and supercritical fluid can be regenerated, and the metal recovered, to provide an economic, efficient process. 4 figs.

  17. Neurotoxicity of metals.

    PubMed

    Caito, Samuel; Aschner, Michael

    2015-01-01

    Metals are frequently used in industry and represent a major source of toxin exposure for workers. For this reason governmental agencies regulate the amount of metal exposure permissible for worker safety. While essential metals serve physiologic roles, metals pose significant health risks upon acute and chronic exposure to high levels. The central nervous system is particularly vulnerable to metals. The brain readily accumulates metals, which under physiologic conditions are incorporated into essential metalloproteins required for neuronal health and energy homeostasis. Severe consequences can arise from circumstances of excess essential metals or exposure to toxic nonessential metal. Herein, we discuss sources of occupational metal exposure, metal homeostasis in the human body, susceptibility of the nervous system to metals, detoxification, detection of metals in biologic samples, and chelation therapeutic strategies. The neurologic pathology and physiology following aluminum, arsenic, lead, manganese, mercury, and trimethyltin exposures are highlighted as classic examples of metal-induced neurotoxicity.

  18. Towards an understanding of tensile deformation in Ti-based bulk metallic glass matrix composites with BCC dendrites

    PubMed Central

    Kolodziejska, Joanna A; Kozachkov, Henry; Kranjc, Kelly; Hunter, Allen; Marquis, Emmanuelle; Johnson, William L; Flores, Katharine M; Hofmann, Douglas C

    2016-01-01

    The microstructure and tension ductility of a series of Ti-based bulk metallic glass matrix composite (BMGMC) is investigated by changing content of the β stabilizing element vanadium while holding the volume fraction of dendritic phase constant. The ability to change only one variable in these novel composites has previously been difficult, leading to uninvestigated areas regarding how composition affects properties. It is shown that the tension ductility can range from near zero percent to over ten percent simply by changing the amount of vanadium in the dendritic phase. This approach may prove useful for the future development of these alloys, which have largely been developed experimentally using trial and error. PMID:26932509

  19. Matrix-filler interfaces and physical properties of metal matrix composites with negative thermal expansion manganese nitride

    NASA Astrophysics Data System (ADS)

    Takenaka, Koshi; Kuzuoka, Kota; Sugimoto, Norihiro

    2015-08-01

    Copper matrix composites containing antiperovskite manganese nitrides with negative thermal expansion (NTE) were formed using pulsed electric current sintering. Energy dispersive X-ray spectroscopy revealed that the chemically reacted region extends over 10 μm around the matrix-filler interfaces. The small-size filler was chemically deteriorated during formation of composites and it lost the NTE property. Therefore, we produced the composites using only the nitride particles having diameter larger than 50 μm. The large-size filler effectively suppressed the thermal expansion of copper and improved the conductivity of the composites to the level of pure aluminum. The present composites, having high thermal conductivity and low thermal expansion, are suitable for practical applications such as a heat radiation substrate for semiconductor devices.

  20. Metals production

    NASA Technical Reports Server (NTRS)

    Beck, Theodore S.

    1992-01-01

    Existing procedures for design of electrochemical plants can be used for design of lunar processes taking into consideration the differences in environmental conditions. These differences include: 1/6 Earth gravity, high vacuum, solar electrical and heat source, space radiation heat sink, long days and nights, and different availability and economics of materials, energy, and labor. Techniques have already been developed for operation of relatively small scale hydrogen-oxygen fuel cell systems used in the U.S. lunar landing program. Design and operation of lunar aqueous electrolytic process plants appears to be within the state-of-the-art. Finding or developing compatible materials for construction and designing of fused-magma metal winning cells will present a real engineering challenge.

  1. Metals production

    NASA Astrophysics Data System (ADS)

    Beck, Theodore S.

    1992-02-01

    Existing procedures for design of electrochemical plants can be used for design of lunar processes taking into consideration the differences in environmental conditions. These differences include: 1/6 Earth gravity, high vacuum, solar electrical and heat source, space radiation heat sink, long days and nights, and different availability and economics of materials, energy, and labor. Techniques have already been developed for operation of relatively small scale hydrogen-oxygen fuel cell systems used in the U.S. lunar landing program. Design and operation of lunar aqueous electrolytic process plants appears to be within the state-of-the-art. Finding or developing compatible materials for construction and designing of fused-magma metal winning cells will present a real engineering challenge.

  2. Reduction of thermal stresses in continuous fiber reinforced metal matrix composites with interface layers

    NASA Technical Reports Server (NTRS)

    Jansson, S.; Leckie, F. A.

    1990-01-01

    The potential of using an interface layer to reduce thermal stresses in the matrix of composites with a mismatch in coefficients of thermal expansion of fiber and matrix was investigated. It was found that compliant layers, with properties of readily available materials, do not have the potential to reduce thermal stresses significantly. However, interface layers with high coefficient of thermal expansion can compensate for the mismatch and reduce thermal stresses in the matrix significantly.

  3. Process for stabilization of titanium silicide particulates within titanium aluminide containing metal matrix composites

    SciTech Connect

    Christodoulou, L.; Williams, J.C.; Riley, M.A.

    1990-04-10

    This paper describes a method for forming a final composite material comprising titanium silicide particles within a titanium aluminide containing matrix. It comprises: contacting titanium, silicon and aluminum at a temperature sufficient to initiate a reaction between the titanium and silicon to thereby form a first composite comprising titanium silicide particles dispersed within an aluminum matrix; admixing the first composite with titanium and zirconium to form a mixture; heating the mixture to a temperature sufficient to convert at least a portion of the aluminum matrix to titanium aluminide; and recovering a final composite material comprising titanium silicide particles dispersed within a titanium aluminide containing matrix.

  4. Factors affecting miniature Izod impact strength of tungsten-fiber-metal-matrix

    NASA Technical Reports Server (NTRS)

    Winsa, E. A.; Petrasek, D. W.

    1973-01-01

    The miniature Izod and Charpy impact strengths of copper, copper-nickel, and nickel-base superalloy uniaxially reinforced with continuous tungsten fibers were studied. In most cases, impact strength was increased by increasing fiber or matrix toughness, decreasing fibermatrix reaction, increasing test temperature, hot working, or heat treating. Notch sensitivity was reduced by increasing fiber content or matrix toughness. An equation relating impact strength to fiber and matrix properties and fiber content was developed. Program results imply that tungsten alloy-fiber/superalloy matrix composites can be made with adequate impact resistance for turbine blade or vane applications.

  5. Hydrogen isotope detection in metal matrix using double-pulse laser-induced breakdown-spectroscopy

    NASA Astrophysics Data System (ADS)

    Fantoni, Roberta; Almaviva, Salvatore; Caneve, Luisa; Colao, Francesco; Maddaluno, Giorgio; Gasior, Pawel; Kubkowska, Monika

    2017-03-01

    The amount of hydrogen isotopes retained in plasma facing components (PFCs) and the determination of their surface layer composition are among the most critical issues for the next generation fusion device, ITER, under construction in Cadarache (France). Laser Induced Breakdown Spectroscopy (LIBS) is currently under evaluation as a technique suitable for quantitative, in situ, non-invasive measurements of these quantities. In order to detect traces of contaminant in metallic samples and improve its limit of detection (LOD), the Double Pulse LIBS (DP-LIBS) variant can be used instead of the standard Single Pulse LIBS (SP-LIBS), as it has been proven by several authors that DP-LIBS can considerably raise the analytical performances of the technique. In this work Mo samples coated with a 1.5-1.8 μm thick W-Al mixed layer, contaminated with co-deposited deuterium (D) were measured by SP- and DP-LIBS under vacuum (p 5 × 10- 5 mbar), with an experimental set-up simulating conditions that can be found in a real fusion device between plasma discharges. A partial Calibration Free procedure (pCF) was applied to the LIBS data in order to retrieve the relative concentration of W and Al in the mixed layer. The amount of deuterium was then inferred by using tungsten as internal standard, accounting for the intensity ratio between the Dα line and nearby W I lines. The results are in satisfactory agreement with those obtained from preliminary Ion Beam Analysis measurements performed immediately after the specimen's realization.

  6. Fatigue damage in cross-ply titanium metal matrix composites containing center holes

    NASA Technical Reports Server (NTRS)

    Bakuckas, J. G., Jr.; Johnson, W. S.; Bigelow, C. A.

    1992-01-01

    The development of fatigue damage in (0/90) sub SCS-6/TI-15-3 laminates containing center holes was studied. Stress levels required for crack initiation in the matrix were predicted using an effective strain parameter and compared to experimental results. Damage progression was monitored at various stages of fatigue loading. In general, a saturated state of damage consisting of matrix cracks and fiber matrix debonding was obtained which reduced the composite modulus. Matrix cracks were bridged by the 0 deg fibers. The fatigue limit (stress causing catastrophic fracture of the laminates) was also determined. The static and post fatigue residual strengths were accurately predicted using a three dimensional elastic-plastic finite element analysis. The matrix damage that occurred during fatigue loading significantly reduced the notched strength.

  7. Metal Ion-dependent Heavy Chain Transfer Activity of TSG-6 Mediates Assembly of the Cumulus-Oocyte Matrix*

    PubMed Central

    Briggs, David C.; Birchenough, Holly L.; Ali, Tariq; Rugg, Marilyn S.; Waltho, Jon P.; Ievoli, Elena; Jowitt, Thomas A.; Enghild, Jan J.; Richter, Ralf P.; Salustri, Antonietta; Milner, Caroline M.; Day, Anthony J.

    2015-01-01

    The matrix polysaccharide hyaluronan (HA) has a critical role in the expansion of the cumulus cell-oocyte complex (COC), a process that is necessary for ovulation and fertilization in most mammals. Hyaluronan is organized into a cross-linked network by the cooperative action of three proteins, inter-α-inhibitor (IαI), pentraxin-3, and TNF-stimulated gene-6 (TSG-6), driving the expansion of the COC and providing the cumulus matrix with its required viscoelastic properties. Although it is known that matrix stabilization involves the TSG-6-mediated transfer of IαI heavy chains (HCs) onto hyaluronan (to form covalent HC·HA complexes that are cross-linked by pentraxin-3) and that this occurs via the formation of covalent HC·TSG-6 intermediates, the underlying molecular mechanisms are not well understood. Here, we have determined the tertiary structure of the CUB module from human TSG-6, identifying a calcium ion-binding site and chelating glutamic acid residue that mediate the formation of HC·TSG-6. This occurs via an initial metal ion-dependent, non-covalent, interaction between TSG-6 and HCs that also requires the presence of an HC-associated magnesium ion. In addition, we have found that the well characterized hyaluronan-binding site in the TSG-6 Link module is not used for recognition during transfer of HCs onto HA. Analysis of TSG-6 mutants (with impaired transferase and/or hyaluronan-binding functions) revealed that although the TSG-6-mediated formation of HC·HA complexes is essential for the expansion of mouse COCs in vitro, the hyaluronan-binding function of TSG-6 does not play a major role in the stabilization of the murine cumulus matrix. PMID:26468290

  8. Nondestructive evaluation of damage in SiC/Al metal matrix composite using x ray tomographic microscopy

    SciTech Connect

    Breunig, T.M.

    1992-01-01

    A fundamental understanding of damage evolution will be required before metal matrix composites (MMC) can be utilized safely for structural applications. Although macroscopic mechanical response to cyclic loading has been monitored in many mechanical and thermal test programs, little is known about the nucleation and growth of damage in MMC's. The goal of the present work is to improve the understanding of damage accumulation in SiC/Al using a new microscopic non-destructive volume-imaging technique, X-ray Tomographic Microscopy (XTM), which has resolution comparable to optical microscopy. Correlation of damage initiation and accumulation mechanisms and the macroscopic mechanical response of samples are discussed for continuous fiber SiC/Al MMC's. A series of mechanical tests were performed on a continuous, aligned fiber SiC/Al MMC, and the ensuing three-dimensional damage state was nondestructively characterized using XTM to map the x-ray absorptivity within the sample. The types of damage detected include: fiber fracture (SiC sheath, and C core), fiber-matrix interface microcracking, intra-ply matrix voids, and cracks. Quantitative three-dimensional measurements of damage are reported in as-fabricated, monotonically loaded and mechanically fatigue loaded SiC/Al. The XTM results indicate that increases in observed macroscopic structural stiffness during monotonic loading and the first few fatigue cycles of an MMC coupon correspond to elimination of processing-related matrix porosity and to displacement of the fibers from a somewhat irregular arrangement into a more nearly hexagonal array. The XTM of monotonically loaded samples also show that the carbon cores begin to fracture at or below 828 MPa, that is, at loads far less than those for fracture of the entire fiber. The fracture of the SiC sheath appears to be significantly affected by the fracture of the C cores.

  9. Characterization of unnotched SCS-6/Ti-15-3 metal matrix composites at 650 C

    NASA Technical Reports Server (NTRS)

    Pollock, W. D.; Johnson, W. Steven

    1990-01-01

    Ti-15-3 reinforced with SCS-6 silicon carbide fibers, in five different layups, was tested at 650 C to determine monotonic and fatigue strengths, basic mechanical properties, and damage initiation and progression. The elevated temperature results were compared to those obtained at room temperature. Analytical predictions were made of the monotonic stress-strain response as well as cyclic stress-strain hysteresis. The fiber reinforcement was found to significantly increase the static and fatigue strengths of the laminates over that of the matrix material at elevated temperature while the increase was insignificant at room temperature. Initial damage, in either the fibers or the matrix, was partitioned as a function of the life and applied strain range in the constituents. High strains and short lives resulted in multiple fiber failure with no signs of matrix fatigue cracking. Low strains and long lives resulted in extensive matrix cracking and no fiber breaks away from the fracture surface. At 650 C the matrix was too weak to cause fiber-matrix interface failure prior to matrix yielding. Laminate fatigue lives were hypothesized to be a function of the 0 deg fiber stress. More scatter was found in the 0 deg fiber stress vs. high temperature fatigue life data than for the room temperature data. An initial unloading modulus that was greater than the initial loading modulus was observed in the elevated temperature fatigue tests.

  10. Al2O3 fiber strength degradation in metal and intermetallic matrix composites

    NASA Technical Reports Server (NTRS)

    Draper, S. L.; Locci, I. E.

    1994-01-01

    The mechanisms for fiber damage in single crystal Al2O3 fiber-reinforced composites were investigated. Both fiber fragmentation and fiber strength degradation were observed in composites with a variety of matrix compositions. Four mechanisms that may be contributing to the fiber strength loss have been proposed and include matrix reaction, reaction with binders, residual stress-induced damage, and pressure from hot pressing. The effect of matrix reaction was separated from the other three effects by sputter-coating the matrices on cleaned fibers and annealing with a temperature profile that simulates processing conditions. These experiments revealed that Y and Cr in FeCrAlY base alloys and Zr in NiAl alloys reacted with the fiber, and grooves and adherent particles were formed on the fiber surface which were responsible for the strength loss. The effects of the matrix reaction appeared to dominate over the other possible mechanisms, although evidence for reaction with binders was also found. Ridges on the fiber surface, which reflected the grain boundaries of the matrix, were also observed. In order for single-crystal Al2O3 to be used as a fiber in MMC's and IMC's, a matrix or protective coating which minimizes matrix reaction during processing will be necessary. Of the matrices investigated, the Thermo-span(sup TM) alloy was the least damaging to fiber properties.

  11. Metal-phosphate binders

    DOEpatents

    Howe, Beth Ann [Lewistown, IL; Chaps-Cabrera, Jesus Guadalupe [Coahuila, MX

    2009-05-12

    A metal-phosphate binder is provided. The binder may include an aqueous phosphoric acid solution, a metal-cation donor including a metal other than aluminum, an aluminum-cation donor, and a non-carbohydrate electron donor.

  12. Matrix-filler interfaces and physical properties of metal matrix composites with negative thermal expansion manganese nitride

    SciTech Connect

    Takenaka, Koshi; Kuzuoka, Kota; Sugimoto, Norihiro

    2015-08-28

    Copper matrix composites containing antiperovskite manganese nitrides with negative thermal expansion (NTE) were formed using pulsed electric current sintering. Energy dispersive X-ray spectroscopy revealed that the chemically reacted region extends over 10 μm around the matrix–filler interfaces. The small-size filler was chemically deteriorated during formation of composites and it lost the NTE property. Therefore, we produced the composites using only the nitride particles having diameter larger than 50 μm. The large-size filler effectively suppressed the thermal expansion of copper and improved the conductivity of the composites to the level of pure aluminum. The present composites, having high thermal conductivity and low thermal expansion, are suitable for practical applications such as a heat radiation substrate for semiconductor devices.

  13. Method of joining metallic and composite components

    NASA Technical Reports Server (NTRS)

    Semmes, Edmund B. (Inventor)

    2010-01-01

    A method is provided for joining a metallic member to a structure made of a composite matrix material. One or more surfaces of a portion of the metallic member that is to be joined to the composite matrix structure is provided with a plurality of outwardly projecting studs. The surface including the studs is brought into engagement with a portion of an uncured composite matrix material so that fibers of the composite matrix material intertwine with the studs, and the metallic member and composite structure form an assembly. The assembly is then companion cured so as to join the metallic member to the composite matrix material structure.

  14. Application of ceramic fibers to the manufacture of reinforced metal-matrix composites

    SciTech Connect

    Wielage, B.; Rahm, J.; Steinhaeuser, S.

    1995-12-31

    The application of the thermal spraying process is a new way to produce carbon fiber or Tyranno fiber reinforced aluminum matrix composites. Spreaded fiber rovings are enveloped in the matrix material with wire flame spraying. The advantage of the thermal spraying process is based in the low times for contacting between the fibers and the liquid matrix material. Chemical reactions on the interface fiber/matrix, which are caused by the decreasing of the fiber tensile strength, can be excluded. The thermal sprayed prepregs can be compressed to MMC by hot pressing process. This longfiber reinforced composites are used to increase f.e. casted components of motors. The aim of this research is the estimation of possibilities to applicate the wire flame spray process for prepreg manufacturing.

  15. The Effect of Gravity on the Combustion Synthesis of Porous Ceramics and Metal Matrix Composites

    NASA Technical Reports Server (NTRS)

    Moore, J. J.; Woodger, T. C.; Wolanski, T.; Yi, H. C.; Guigne, J. Y.

    1997-01-01

    Combustion synthesis (self propagating, high temperature synthesis-SHS) is a novel technique that is capable of producing many advanced materials. The ignition temperature (Tig) of such combustion synthesis reactions is often coincident with that of the lowest melting point reactant. The resultant liquid metal wets and spreads around the other solid reactant particles of higher melting points, thereby improving the reactant contact and kinetics, followed by formation of the required compounds. This ignition initiates a combustion propagating wave whose narrow reaction front rapidly travels through the reactants. Since this process is highly exothermic, the heat released by combustion often melts the reactant particles ahead of the combustion front and ignites the adjacent reactant layer, resulting in a self-sustaining reaction. Whenever a fluid phase (liquid or gas) is generated by the reaction system, gravity-driven phenomena can occur. Such phenomena include convective flows of fluid by conventional or unstable convection and settling of the higher density phases. A combustion process is often associated with various kinds of fluid flow. For instance, if the SHS reaction is carried out under inert or reactive gas atmospheres, or a volatile, e.g., B2O3, is deliberately introduced as a reactant, convective flows of the gas will occur due to a temperature gradient existing in the atmosphere when a combustion wave is initiated. The increased gas flow will produce a porous (or expanded) SHS product. Owing to the highly exothermic nature of many SHS reactions, liquid phase(s) can also form before, at, or after the combustion front. The huge temperature gradient at the combustion front can induce convective flows (conventional or unstable) of the liquid phase. Each of these types of convective fluid flow can change the combustion behavior of the synthesizing reaction, and, therefore, the resultant product microstructure. In addition, when two or more phases of different

  16. Elastic-plastic stress concentrations around crack-like notches in continuous fiber reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Johnson, W. S.; Bigelow, C. A.

    1987-01-01

    Continuous fiber silicon-carbide/aluminum composite laminates with slits were tested statically to failure. Five different layups were examined: (0) sub 8, (0 sub 2/ + or - 45) sub s, (0/90) sub 2s), (0/ + or - 45/90 sub s), and (+ or - 45) sub 2s. Either a 9.5 or a 19 mm slit was machined in the center of each specimen. The strain distribution ahead of the slit tip was found experimentally with a series of strain gages bonded ahead of the slit tip. A three-dimensional finite element program (PAFAC) was used to predict the strain distribution ahead of the slit tip for several layups. For all layups, except the (0) sub 8, the yielding of the metal matrix caused the fiber stress concentration factor to increase with increasing load. This is contrary to the behavior seen in homogeneous materials where yielding causes the stress concentration to drop. For the (0) sub 8 laminate, yielding of the matrix caused a decrease in the fiber stress concentration. The finite element analysis predicted these trends correctly.

  17. Elastic-plastic stress concentrations around crack-like notches in continuous fiber reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Johnson, W. S.; Bigelow, C. A.

    1989-01-01

    Continuous fiber silicon-carbide/aluminum composite laminates with slits were tested statically to failure. Five different layups were examined: (0) sub 8, (0 sub 2/ + or - 45) sub s, (0/90) sub 2s), (0/ + or - 45/90 sub s), and (+ or - 45) sub 2s. Either a 9.5 or a 19 mm slit was machined in the center of each specimen. The strain distribution ahead of the slit tip was found experimentally with a series of strain gages bonded ahead of the slit tip. A three-dimensional finite element program (PAFAC) was used to predict the strain distribution ahead of the slit tip for several layups. For all layups, except the (0) sub 8, the yielding of the metal matrix caused the fiber stress concentration factor to increase with increasing load. This is contrary to the behavior seen in homogeneous materials where yielding causes the stress concentration to drop. For the (0) sub 8 laminate, yielding of the matrix caused a decrease in the fiber stress concentration. The finite element analysis predicted these trends correctly.

  18. An analytical/numerical correlation study of the multiple concentric cylinder model for the thermoplastic response of metal matrix composites

    NASA Technical Reports Server (NTRS)

    Pindera, Marek-Jerzy; Salzar, Robert S.; Williams, Todd O.

    1993-01-01

    The utility of a recently developed analytical micromechanics model for the response of metal matrix composites under thermal loading is illustrated by comparison with the results generated using the finite-element approach. The model is based on the concentric cylinder assemblage consisting of an arbitrary number of elastic or elastoplastic sublayers with isotropic or orthotropic, temperature-dependent properties. The elastoplastic boundary-value problem of an arbitrarily layered concentric cylinder is solved using the local/global stiffness matrix formulation (originally developed for elastic layered media) and Mendelson's iterative technique of successive elastic solutions. These features of the model facilitate efficient investigation of the effects of various microstructural details, such as functionally graded architectures of interfacial layers, on the evolution of residual stresses during cool down. The available closed-form expressions for the field variables can readily be incorporated into an optimization algorithm in order to efficiently identify optimal configurations of graded interfaces for given applications. Comparison of residual stress distributions after cool down generated using finite-element analysis and the present micromechanics model for four composite systems with substantially different temperature-dependent elastic, plastic, and thermal properties illustrates the efficacy of the developed analytical scheme.

  19. Memory Metals

    NASA Technical Reports Server (NTRS)

    1995-01-01

    Under contract to NASA during preparations for the space station, Memry Technologies Inc. investigated shape memory effect (SME). SME is a characteristic of certain metal alloys that can change shape in response to temperature variations. In the late 1980s and early 1990s, Memry used its NASA-acquired expertise to produce a line of home and industrial safety products, and refined the technology in the mid-1990s. Among the new products they developed are three MemrySafe units which prevent scalding from faucets. Each system contains a small valve that reacts to temperature, not pressure. When the water reaches dangerous temperatures, the unit reduces the flow to a trickle; when the scalding temperature subsides, the unit restores normal flow. Other products are the FIRECHEK 2 and 4, heat-activated shutoff valves for industrial process lines, which sense excessive heat and cut off pneumatic pressure. The newest of these products is Memry's Demand Management Water Heater which shifts the electricity requirement from peak to off-peak demands, conserving energy and money.

  20. Alkali metal-refractory metal biphase electrode for AMTEC

    NASA Technical Reports Server (NTRS)

    Williams, Roger M. (Inventor); Bankston, Clyde P. (Inventor); Cole, Terry (Inventor); Khanna, Satish K. (Inventor); Jeffries-Nakamura, Barbara (Inventor); Wheeler, Bob L. (Inventor)

    1989-01-01

    An electrode having increased output with slower degradation is formed of a film applied to a beta-alumina solid electrolyte (BASE). The film comprises a refractory first metal M.sup.1 such as a platinum group metal, suitably platinum or rhodium, capable of forming a liquid or a strong surface adsorption phase with sodium at the operating temperature of an alkali metal thermoelectric converter (AMTEC) and a second refractory metal insoluble in sodium or the NaM.sup.1 liquid phase such as a Group IVB, VB or VIB metal, suitably tungsten, molybdenum, tantalum or niobium. The liquid phase or surface film provides fast transport through the electrode while the insoluble refractory metal provides a structural matrix for the electrode during operation. A trilayer structure that is stable and not subject to deadhesion comprises a first, thin layer of tungsten, an intermediate co-deposited layer of tungsten-platinum and a thin surface layer of platinum.

  1. Computer simulation of the matrix-inclusion interphase in bulk metallic glass based nanocomposites

    NASA Astrophysics Data System (ADS)

    Kokotin, V.; Hermann, H.; Eckert, J.

    2011-10-01

    Atomistic models for matrix-inclusion systems are generated. Analyses of the systems show that interphase layers of finite thickness appear interlinking the surface of the nanocrystalline inclusion and the embedding amorphous matrix. In a first approximation, the interphase is characterized as an amorphous structure with a density slightly reduced compared to that of the matrix. This result holds for both monatomic hard sphere systems and a Cu47.5Zr47.5Al5 alloy simulated by molecular dynamics (MD). The elastic shear and bulk modulus of the interphase are calculated by simulated deformation of the MD systems. Both moduli diminish with decreasing density but the shear modulus is more sensitive against density reduction by one order of magnitude. This result explains recent observations of shear band initiation at the amorphous-crystalline interface during plastic deformation.

  2. Computational modeling of structure of metal matrix composite in centrifugal casting process

    SciTech Connect

    Zagorski, Roman

    2007-04-07

    The structure of alumina matrix composite reinforced with crystalline particles obtained during centrifugal casting process are studied. Several parameters of cast process like pouring temperature, temperature, rotating speed and size of casting mould which influent on structure of composite are examined. Segregation of crystalline particles depended on other factors such as: the gradient of density of the liquid matrix and reinforcement, thermal processes connected with solidifying of the cast, processes leading to changes in physical and structural properties of liquid composite are also investigated. All simulation are carried out by CFD program Fluent. Numerical simulations are performed using the FLUENT two-phase free surface (air and matrix) unsteady flow model (volume of fluid model - VOF) and discrete phase model (DPM)

  3. Wear and corrosion of metal-matrix (stainless steel or NiTi)-TiC coatings

    NASA Astrophysics Data System (ADS)

    Fernandez, Javier; Isalgue, Antonio; Cinca, Nuria; Dosta, Sergi; Ventayol, Judith

    Different spraying technologies (plasma and High Velocity Oxi-Fuel) have been use to obtain TiC - stainless steel or NiTi matrix coatings. The starting feedstock powders have been obtained by SHS technology. After crushing and sieving, the fraction of particles between 20 and 63 μ m, have been selected for thermal spray. The obtained coatings have been characterized by XRD and SEM-EDS to observe the surface and cross section. The coatings adhesion, wear (ball-on-disk and rubber wheel tests) and electrochemical corrosion test have been carried out. Results show that the plasma sprayed coatings with NiTi have better adhesion than the stainless steel matrix coatings. However, the opposite happens for HVOF coatings. NiTi matrix coatings exhibit higher wear resistance both for plasma and HVOF spraying processes.

  4. On 'large-scale' stable fiber displacement during interfacial failure in metal matrix composites

    NASA Technical Reports Server (NTRS)

    Petrich, R. R.; Koss, D. A.; Hellmann, J. R.; Kallas, M. N.

    1993-01-01

    Experimental results are presented to show that interfacial failure in sapphire-reinforced niobium is characterized by 'large-scale' (5-15 microns) plasticity-controlled fiber displacements occurring under increasing loads. The results are based on the responses during thin-slice fiber pushout tests wherein the fiber is supported over a hole twice the fiber diameter. The results describe an interfacial failure process that should also occur near fiber ends during pullout when a fiber is well-bonded to a soft, ductile matrix, such that eventual failure occurs by shear within the matrix near the interface.

  5. Effect of microstructure and notch root radius on fracture toughness of an aluminum metal matrix composite

    NASA Technical Reports Server (NTRS)

    Manoharan, M.; Lewandowski, J. J.

    1989-01-01

    Recent results on the effects of matrix aging condition (matrix temper) and notch root radius on the measured fracture toughness of a SiC particulate reinforced aluminum alloy are reviewed. Stress intensity factors at catastrophic fracture were obtained for both underaged and overaged composites reveal. The linear relation found between apparent fracture toughness and the square root of the notch root radius implies a linear dependence of the crack opening displacement on the notch root radius. The results suggest a strain controlled fracture process, and indicate that there are differences in the fracture micromechanisms of the two aging conditions.

  6. A computational procedure to analyze metal matrix laminates with nonlinear lamination residual strains

    NASA Technical Reports Server (NTRS)

    Chamis, C. C.; Sullivan, T. L.

    1974-01-01

    An approximate computational procedure is described for the analysis of angleplied laminates with residual nonlinear strains. The procedure consists of a combination of linear composite mechanics and incremental linear laminate theory. The procedure accounts for initial nonlinear strains, unloading, and in-situ matrix orthotropic nonlinear behavior. The results obtained in applying the procedure to boron/aluminum angleplied laminates show that this is a convenient means to accurately predict the initial tangent properties of angleplied laminates in which the matrix has been strained nonlinearly by the lamination residual stresses. The procedure predicted initial tangent properties results which were in good agreement with measured data obtained from boron/aluminum angleplied laminates.

  7. A preliminary investigation of acousto-ultrasonic NDE of metal matrix composite test specimens

    NASA Technical Reports Server (NTRS)

    Kautz, Harold E.; Lerch, Brad A.

    1991-01-01

    Acousto-ultrasonic (AU) measurements were performed on a series of tensile specimens composed of 8 laminated layers of continuous, SiC fiber reinforced Ti-15-3 matrix. The following subject areas are covered: AU signal analysis; tensile behavior; AU and interrupted tensile tests; AU and thermally cycled specimens; AU and stiffness; and AU and specimen geometry.

  8. Al/Al2O3 Metal Matrix Composites (MMCs) and Macrocomposites for Armor Applications

    DTIC Science & Technology

    2013-09-01

    ceramics (high hardness, high stiffness, low thermal expansion). In this study , Al/Al2O3 MMCs with alumina particle contents ranging from 12% to 46% were...expansion). In this study , Al/Al2O3 MMCs with alumina particle contents ranging from 12% to 46% were fabricated by different processing approaches...the different MMCs. The matrix alloy, alumina volume fraction, densities, mechanical properties , and thermal properties are summarized in Table 2

  9. Microstructural Evolution in Laser Deposited Nickel-Titanium-Carbon in Situ Metal-Matrix Composites (Preprint)

    DTIC Science & Technology

    2010-01-01

    including aerospace applications, due to their higher specific stiffness and strength, and, promising high temperature mechanical properties such as...or nickel-base matrix is very promising as a hybrid material for high temperature structural applications. There have been some previous studies on...densification behavior of the TiCx- 50 wt% Ni composites processed via self- propagating high temperature synthesis (SHS). They reported that the densities

  10. A numerical model for predicting crack path and modes of damage in unidirectional metal matrix composites

    NASA Technical Reports Server (NTRS)

    Bakuckas, J. G.; Tan, T. M.; Lau, A. C. W.; Awerbuch, J.

    1993-01-01

    A finite element-based numerical technique has been developed to simulate damage growth in unidirectional composites. This technique incorporates elastic-plastic analysis, micromechanics analysis, failure criteria, and a node splitting and node force relaxation algorithm to create crack surfaces. Any combination of fiber and matrix properties can be used. One of the salient features of this technique is that damage growth can be simulated without pre-specifying a crack path. In addition, multiple damage mechanisms in the forms of matrix cracking, fiber breakage, fiber-matrix debonding and plastic deformation are capable of occurring simultaneously. The prevailing failure mechanism and the damage (crack) growth direction are dictated by the instantaneous near-tip stress and strain fields. Once the failure mechanism and crack direction are determined, the crack is advanced via the node splitting and node force relaxation algorithm. Simulations of the damage growth process in center-slit boron/aluminum and silicon carbide/titanium unidirectional specimens were performed. The simulation results agreed quite well with the experimental observations.

  11. Fatigue crack growth bridging mechanisms in titanium metal-matrix composites

    NASA Astrophysics Data System (ADS)

    Tamin, Mohd Nasir

    1997-09-01

    The bridging fatigue crack growth damage mechanisms in a unidirectional SiC/Ti MMC include matrix cracking, fiber/matrix interface debonding and sliding along bridging fibers and fracture of these fibers. The basic components of these mechanisms are examined in this program. The evolution characteristics of residual stresses indicated that extensive stress relaxation occurred in the Ti-alloy matrix phase of the composite following post-fabrication cool down to 600sp° C. Parametric study on the SiC fiber coating materials showed that the effective residual stress component has an inverse relationship with the thickness of the composite reaction zone. The debonding shear strength of the composite is determined based on localized shear stress distribution along the fiber/matrix interface at the onset of debonding. The resulting shear strength is found to decrease from 221.2 MPa at ambient temperature to 138.6 MPa at 650sp° C. An interphase debonding model, which combines fracture mechanics equations with finite element results on interphase shear stress and bridging fiber traction range, is proposed to establish a distribution of debonding lengths along a fiber-bridged matrix crack length. The longest debonding lengths in a SiC/Ti MMC was predicted along the first intact fiber at the crack mouth and the lengths decrease for fibers located closer to the crack tip. In addition, the debonding crack length increases with increasing temperature. The driving force for the interface debond crack, however, has an inverse relationship with the test temperature. The concurrent damage events of fiber stress evolution and continuous fiber strength degradation were postulated into a fiber fracture criterion to describe the fracture process of a bridging fiber. Although the strength properties of SiC SCS-6 fibers are found to be unaffected by test temperature of 650sp° C and below, temperature influenced the fracture process of these fibers through the density of cracks in the

  12. The Influence of ScF3 Nanoparticles on the Physical and Mechanical Properties of New Metal Matrix Composites Based on A356 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Vorozhtsov, S.; Zhukov, I.; Promakhov, V.; Naydenkin, E.; Khrustalyov, A.; Vorozhtsov, A.

    2016-12-01

    The development of the aerospace and automotive industries demands the development of aluminum alloys and composites reinforced with new nanoparticles. In this work, metal matrix composites (MMC) with an A356 aluminum alloy matrix reinforced with 0.2 wt.% and 1 wt.% of ScF3 nanoparticles were produced by ultrasonic dispersion of nanoparticles in the melt followed by casting in a metallic mold. Structure as well as physical and mechanical properties of the cast samples were examined using electron and optical microscopy, hardness and tensile testing. It is shown that nanoparticles clusters are formed during the solidification at grain boundaries and silicon inclusions. Increasing nanoparticles content significantly reduced the grain size in the MMC and increased the mechanical properties—ultimate tensile strength, elongation and hardness. The contribution of different strengthening mechanisms is discussed. It is suggested that the coefficient of thermal expansion mismatch between the nanoparticles ScF3 and the aluminum matrix is a dominant strengthening mechanism.

  13. Quinalizarin anchored on Amberlite XAD-2. A new matrix for solid-phase extraction of metal ions for flame atomic absorption spectrometric determination.

    PubMed

    Kumar, M; Rathore, D P; Singh, A K

    2001-06-01

    Amberlite XAD-2 has been functionalized by coupling it to quinalizarin [1,2,5,8-tetrahydroxyanthraquinone] by means of an -N = N- spacer. Elemental analysis, thermogravimetric analysis, and infrared spectra were used to characterize the resulting new polymer matrix. The matrix has been used to preconcentrate Cu(II), Cd(II), Co(II), Pb(II), Zn(II), and Mn(II) before their determination by flame atomic absorption spectrometry (FAAS). UO2(II) has been preconcentrated for fluorimetric determination. The optimum pH values for maximum adsorption of the metals are between 5.0 and 7.0. All these metal ions are desorbed (recovery 91-99%) with 4 mol L(-1) HNO3. The adsorptive capacity of the resin was found to be in the range 0.94-5.28 mg metal g(-1) resin and loading half-life (t1/2) between 5.3 and 15.0 min. The effects of NaF, NaCl, NaNO3, Na2SO4, Na3PO4, Ca(II), and Mg(II) on the adsorption of these metal ions (0.2 microg mL(-1)) are reported. The lower limits of detection for these metal ions are between 1 and 15.0 microg L(-1). After enrichment on this matrix flame AAS has been used to determine these metal ions (except the uranyl ion) in river water samples (RSD < or = 6.5%); fluorimetry was used to determine uranyl ion in well water samples (RSD < or = 6.3%). Cobalt from pharmaceutical vitamin tablets was preconcentrated by use of this chelating resin and estimated by FAAS (RSD approximately 4%).

  14. Application of the positive matrix factorization approach to identify heavy metal sources in sediments. A case study on the Mexican Pacific Coast.

    PubMed

    González-Macías, C; Sánchez-Reyna, G; Salazar-Coria, L; Schifter, I

    2014-01-01

    During the last two decades, sediments collected in different sources of water bodies of the Tehuantepec Basin, located in the southeast of the Mexican Pacific Coast, showed that concentrations of heavy metals may pose a risk to the environment and human health. The extractable organic matter, geoaccumulation index, and enrichment factors were quantified for arsenic, cadmium, copper, chromium, nickel, lead, vanadium, zinc, and the fine-grained sediment fraction. The non-parametric SiZer method was applied to assess the statistical significance of the reconstructed metal variation along time. This inference method appears to be particularly natural and well suited to temperature and other environmental reconstructions. In this approach, a collection of smooth of the reconstructed metal concentrations is considered simultaneously, and inferences about the significance of the metal trends can be made with respect to time. Hence, the database represents a consolidated set of available and validated water and sediment data of an urban industrialized area, which is very useful as case study site. The positive matrix factorization approach was used in identification and source apportionment of the anthropogenic heavy metals in the sediments. Regionally, metals and organic matter are depleted relative to crustal abundance in a range of 45-55 %, while there is an inorganic enrichment from lithogenous/anthropogenic sources of around 40 %. Only extractable organic matter, Pb, As, and Cd can be related with non-crustal sources, suggesting that additional input cannot be explained by local runoff or erosion processes.

  15. Assessment of weld quality of aerospace grade metals by using ultrasonic matrix phased array technology

    NASA Astrophysics Data System (ADS)

    Na, Jeong K.; Gleeson, Sean T.

    2014-03-01

    Advantages of two dimensional electronic ultrasonic beam focusing, steering and scanning with the matrix phased array (MPA) technology has been used to visualize the conditions of resistance spot welds in auto vehicle grade advanced high strength steel carbon steels nondestructively. Two of the commonly used joining techniques, resistance spot welding and resistance seam welding, for thin aerospace grade plates made of aluminum, titanium, and stainless steels have also been inspected with the same MPA NDE system. In this study, a detailed discussions of the current MPA based ultrasonic real time imaging methodology has been made followed by some of the NDT results obtained with various welded test coupons.

  16. Residual Stresses and Thermo-Mechanical Behavior of Metal-Matrix Composites

    DTIC Science & Technology

    1984-01-01

    ECLASIFICATIONIOOWNGRAOING SCHEDULE vISnIBUTIOl W RFORMING ORGANIZATION REPORT NUMBERIS) S. MONITORING ORGANIZATION REPORT NUMBER(S) SSS-R-84- 6534 AME...VEREO A- R5OT Y 7 D 5 "E COUNTTY HnalT Draft) "C 78 N . 1anuary . ;UPPLEMENTARY NOTATION COSATI COOES 118. SUBJECT TERMS (Contin,. on reurse if...Radial stress versus temperature at the fiber- matrix interface of d graphite/aluminum composite (slow cooling). 21 ii LIST OF FIGURES (cont’d) FIGURE PA3E

  17. Combustion synthesis of metal-matrix composites. Part 3: The Al-TiC-Al{sub 2}O{sub 3} system

    SciTech Connect

    Kunrath, A.O.; Strohaecker, T.R.; Moore, J.J.

    1996-01-15

    The principle of combustion synthesis to produce metal matrix composites has been outlined in earlier papers. Applying pressure either during or immediately after the reaction is completed is the most commonly used method to achieve high densification of the synthesized products. Some advanced ceramics (TiC and TiB{sub 2}) have been reported to achieve up to 95% of theoretical density using this technique. The current research is a continuation of the work on the TiC-Al{sub 2}O{sub 3}-Al system, in which an excess amount of liquid aluminum is generated by the exothermic reaction and infiltrates the pores of the ceramic matrix improving the densification of the product. The current research is aimed at synthesizing high volume fractions, i.e., > 50%, metal matrix composites using the SHS reaction. The stability of this reaction is inversely proportional to the excess amount of the metal phase added to the reactants, i.e. xAl. The excess Al acts as a diluent, taking heat from the reaction front, and making it difficult to ignite and/or sustain the reaction in pellets with stoichiometries of high volume fractions of metal. For this reason, the simultaneous combustion (thermal explosion) mode was chosen to perform the synthesis reaction and in which the whole pellet is heated to the ignition temperature.

  18. Light metals 1989

    SciTech Connect

    Campbell, P.G.

    1989-01-01

    This volume contains a cross section of the most important developments in the light metals field. The papers detail the latest solutions to problems in alumina and bauxite; carbon technology; cast shop technology; reduction technology; and reactive metals. Nearly every important company and research facility in the aluminum industry is represented. Light Metals 1989 is a reference for anyone in light metals technology.

  19. Ceramic to metal seal

    DOEpatents

    Snow, Gary S.; Wilcox, Paul D.

    1976-01-01

    Providing a high strength, hermetic ceramic to metal seal by essentially heating a wire-like metal gasket and a ceramic member, which have been chemically cleaned, while simultaneously deforming from about 50 to 95 percent the metal gasket against the ceramic member at a temperature of about 30 to 75 percent of the melting temperature of the metal gasket.

  20. Dry Sliding Wear Behaviour of Flyash Reinforced ZA-27 Alloy Based Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Sharma, S. C.; Krishna, M.; Bhattacharyya, D.

    In the present investigation, an attempt has been made to evaluate the wear rate of ZA-27 alloy composites reinforced with fly ash particles from 1 to 3 wt% in steps of 1 wt%. The compo-casting method has been used to fabricate the composites using Raichur fly ash of average size 3-5 microns. The wear specimens are tested under dry conditions using a pin-on-disc sliding wear testing machine with wear loads of 20-120 N in steps of 20 N, and the sliding distances in the range of 0.5 km to 2.5 km. The results indicate that the wear rate of the composites is less than that of the matrix alloy and it further decreases with the increase in fly ash content. However, the material loss in terms of wear rate and wear volume increases with the increase in load and sliding distance, both in the cases of composites and the matrix alloy. An increase in the applied load increases the wear severity by changing the wear mechanism from abrasion to particle-cracking induced delamination wear. It is found that with the increase in fly ash content, the wear resistance increases monotonically. The observations have been explained using scanning electron microscope (SEM) analysis of the worn surfaces of the composites.

  1. Dynamic densification of metal matrix-coated fibre composites: modelling and processing

    SciTech Connect

    Peng, H.X.; Dunne, F.P.E. . E-mail: fionn.dunne@eng.ox.ac.uk; Grant, P.S.; Cantor, B.

    2005-02-01

    The consolidation processing of Ti-6Al-4V matrix-coated fibre (MCF) composite under vacuum hot pressing (VHP) has been investigated. A new test methodology has been developed for the determination of in situ matrix coating creep properties. In using the methodology, only a single, simple test is required, together with finite element modelling of the single fibre compression test. The creep coefficient and stress index have been determined for electron beam evaporated physical vapour deposited Ti-6Al-4V at 900 deg. C to be 1.23 x 10{sup -5} and 1.3, respectively. Consolidation experiments have been carried out on multi-ply MCF arrays under vacuum hot pressing. Finite element models have been developed for the dynamic consolidation of both square and hexagonal fibre packings. The creep constants for the Ti-6Al-4V, determined using the single fibre test, were assigned to the coating in the finite element models. Excellent agreement between predicted and experimental results was achieved, providing verification of the single fibre test methodology for the determination of creep constants.

  2. Incorporation of Ag metallic nanoparticles in 3D gelatin matrix via the green strategy solution plasma.

    PubMed

    Pootawang, Panuphong; Kim, Seong Cheol; Kim, Jung Wan; Lee, Sang Yul

    2013-01-01

    The environmental concern pays much attention to the recent cause of the global warming effect. The reduction of the chemical uses is one of many ways to avoid this crucial problem. Herein, the green process for silver nanometallic particle formation and incorporation in gelatin are proposed. By using a novel discharge process in solution named solution plasma, the silver nanometallic particle formation and its incorporation in gelatin could be accomplished in one-batch reactor during discharge by using silver nitrate (AgNO3) solution as the precursor and controlling systematical parameters. The three-dimensional scaffolds of gelatin/silver biocomposite were fabricated using lyophilizer and the water-soluble property of gelatin was improved by irradiation of ultraviolet ray. The well dispersed silver nanoparticles with the mean particle size 10-20 nm in the good texture of gelatin matrix were obtained. The density of micropore in gelatin/silver scaffold was proportional to the gelatin concentration. In addition, thermal stability of prepared samples had no change comparing with pure gelatin, indicating that the incorporation of silver nanoparticles in gelatin matrix did not affect to the nature of gelatin.

  3. Fabrication of metal nanoshells

    NASA Technical Reports Server (NTRS)

    Kim, Jae-Woo (Inventor); Choi, Sang H. (Inventor); Lillehei, Peter T. (Inventor); Chu, Sang-Hyon (Inventor); Park, Yeonjoon (Inventor); King, Glen C. (Inventor); Elliott, Jr., James R. (Inventor)

    2012-01-01

    Metal nanoshells are fabricated by admixing an aqueous solution of metal ions with an aqueous solution of apoferritin protein molecules, followed by admixing an aqueous solution containing an excess of an oxidizing agent for the metal ions. The apoferritin molecules serve as bio-templates for the formation of metal nanoshells, which form on and are bonded to the inside walls of the hollow cores of the individual apoferritin molecules. Control of the number of metal atoms which enter the hollow core of each individual apoferritin molecule provides a hollow metal nonparticle, or nanoshell, instead of a solid spherical metal nanoparticle.

  4. Metals and metal derivatives in medicine.

    PubMed

    Colotti, Gianni; Ilari, Andrea; Boffi, Alberto; Morea, Veronica

    2013-02-01

    Several chemical elements are required by living organisms in addition to the four elements carbon, hydrogen, nitrogen and oxygen usually present in common organic molecules. Many metals (e.g. sodium, potassium, magnesium, calcium, iron, zinc, copper, manganese, chromium, molybdenum and selenium) are known to be required for normal biological functions in humans. Disorders of metal homeostasis and of metal bioavailability, or toxicity caused by metal excess, are responsible for a large number of human diseases. Metals are also extensively used in medicine as therapeutic and/or diagnostic agents. In the past 5000 years, metals such as arsenic, gold and iron have been used to treat a variety of human diseases. Nowadays, an ever-increasing number of metal-based drugs is available. These contain a broad spectrum of metals, many of which are not among those essential for humans, able to target proteins and/or DNA. This mini-review describes metal-containing compounds targeting DNA or proteins currently in use, or designed to be used, as therapeutics against cancer, arthritis, parasitic and other diseases, with a special focus on the available information, often provided by X-ray studies, about their mechanism of action at a molecular level. In addition, an overview of metal complexes used for diagnosing diseases is presented.

  5. High-temperature wear and deformation processes in metal matrix composites

    NASA Astrophysics Data System (ADS)

    Singh, J.; Alpas, A. T.

    1996-10-01

    Dry-sliding wear behaviors of a particulate-reinforced aluminum matrix composite 6061 Al-20 pet A12O3 and an unreinforced 6061 Al alloy were investigated in the temperature range 25 °C to 500 °C against a SAE 52100 bearing steel counterface. Experiments were carried out at a constant sliding speed of 0.2 m·s- at different test loads. The deformation behavior of the materials was studied by performing uniaxial compression tests in the same temperature range as the wear tests. Both alloys showed a mild-to-severe wear transition above a certain test temperature. In the mild wear regime, the wear rate and the coefficient of friction of the unreinforced 6061 Al decreased slightly with temperature, but the temperature had almost no effect on the wear rate and the coefficient of friction of the 6061 Al-20 pet Al2O3 in the same regime. Particulate reinforcement led to an increase in the transition temperature and a 50 to 70 pet improvement in the wear resistance in the severe wear regime. This was attributed to the formation of tribological layers consisting of comminuted A12O3 particles at the contact surface. High-temperature compression tests showed that the flow strength of 6061 Al-20 pet A12O3 and 6061 Al decreased monotonically with temperature and both alloys exhibited a work-softening behavior at temperatures higher than the inflection point on the flow stress vs temperature curves. The logarithmic maximum stress vs reciprocal temperature relationship was not linear, indicating that the deformation processes were too complicated to be characterized by a single activation energy over the whole temperature range. For the range of 250 °C to 450 °C, the activation energy for deformation was estimated to be 311 kJ·mol-1; for both the matrix alloy and the composite. Severe wear proceeded by thermally activated deformation processes involving dynamic recrystallization along a subsurface strain gradient. A power-Arrhenius type relationship was found to describe well

  6. The interface in tungsten fiber reinforced niobium metal-matrix composites. Final Report Ph.D. Thesis - Case Western Reserve Univ., Cleveland, OH

    NASA Technical Reports Server (NTRS)

    Grobstein, Toni L.

    1989-01-01

    The creep resistance of tungsten fiber reinforced niobium metal-matrix composites was evaluated. The interface region between the fiber and matrix was characterized by microhardness and electron probe microanalysis measurements which indicated that its properties were between those of fiber and matrix. However, the measured properties of the composite exceeded those calculated by the rule of mixtures even when the interface zone was assumed to retain all the strength of the fiber. The composite structure appeared to enhance the strengths of both the fibers and the matrix above what they exhibited in stand-alone tests. The effect of fiber orientation and matrix alloy composition on the fiber/matrix interface were also evaluated. Small alloying additions of zirconium and tungsten to the niobium matrix affected the creep resistance of the composites only slightly. A decrease in the creep resistance of the composite with increasing zirconium content in the matrix was ascribed to an increase in the diffusion rate of the fiber/matrix interdiffusion reaction, and a slight increase in the creep resistance of the composite was observed with an addition of 9 w percent tungsten to the matrix. In addition, Kirkendall void formation was observed at the fiber/matrix interface; the void distribution differed depending on the fiber orientation relative to the stress axis.

  7. High Velocity Impact Interaction of Metal Particles with Porous Heterogeneous Materials with an Inorganic Matrix

    NASA Astrophysics Data System (ADS)

    Glazunov, A. A.; Ishchenko, A. N.; Afanasyeva, S. A.; Belov, N. N.; Burkin, V. V.; Rogaev, K. S.; Tabachenko, A. N.; Khabibulin, M. V.; Yugov, N. T.

    2016-03-01

    A computational-experimental investigation of stress-strain state and fracture of a porous heterogeneous material with an inorganic matrix, used as a thermal barrier coating of flying vehicles, under conditions of a high-velocity impact by a spherical steel projectile imitating a meteorite particle is discussed. Ballistic tests are performed at the velocities about 2.5 km/s. Numerical modeling of the high-velocity impact is described within the framework of a porous elastoplastic model including fracture and different phase states of the materials. The calculations are performed using the Euler and Lagrange numerical techniques for the velocities up to 10 km/s in a complete-space problem statement.

  8. METAL-MATRIX COMPOSITES AND THERMAL SPRAY COATINGS FOR EARTH MOVING MACHINES

    SciTech Connect

    D. Trent Weaver; Matthew T. Kiser

    2003-07-01

    In the 10th quarter no further work was conducted on the steel matrix composite element of this project. For this element work is effectively complete and all that remains is the composition of the final report. For the thermal spray coating effort, components coated and fused in the previous quarter were subject to high stress abrasive wear testing. Some complications were encountered with the wear testing, but the tests which were completed successfully showed that the coatings provided wear resistance 5x that of the baseline material. Further wear testing is planned for the 11th and final quarter. An overview of the progress during the 10th quarter of this project is given below. Additional research details are provided in the limited rights appendix to this report.

  9. Parametric Study of Dry Sliding Wear Behavior of Hybrid Metal Matrix Composite Produced by a Novel Process

    NASA Astrophysics Data System (ADS)

    Sharma, Pardeep; Sharma, Satpal; Khanduja, Dinesh

    2015-07-01

    In the present research work, silicon nitride (Si3N4) and graphite (Gr) ceramic powders are ball milled to obtain homogeneous mixing and consistent density of combined powder. The ball-milled powder is used as reinforcement for hybrid composite development by stir casting process in the inert atmosphere. After mixing by ball milling for 100 hours, the density of ball-milled (Si3N4 + Gr) powder is measured as 2.81 g/cm3, which is approximately equal to the density of aluminum (2.7 g/cm3). The microstructures and hardness of the manufactured hybrid composites are analyzed and compared with Si3N4- and Gr-reinforced composites. Scanning electron micrograph reveals a reasonably uniform dispersion of ball-milled (Si3N4 + Gr) reinforcement in the metal matrix composites. Hardness results reveal that hybrid composites have more hardness than Gr-reinforced and lower hardness than Si3N4-reinforced composites. The dry sliding wear behavior of aluminum matrix hybrid composites has also been investigated. Response surface methodology is used to develop wear model of hybrid composites using reinforcement percentage ( R), load ( L), sliding speed ( S), and sliding distance ( D) as the process parameters. The results of wear investigation show that increase in sliding speed ( S) and percentage reinforcement ( R) reduce the wear, while increase in sliding distance ( D) or load ( L) increases the wear of the hybrid composites. Further, the load-sliding distance and load-sliding speed interactions increase the wear, while the wear reduces due to sliding speed-sliding distance interaction in the high range. The errors between the modeled and experimental results are found within 3 to 7 pct.

  10. Humidity versus photo-stability of metal halide perovskite films in a polymer matrix.

    PubMed

    Manshor, Nurul Ain; Wali, Qamar; Wong, Ka Kan; Muzakir, Saifful Kamaluddin; Fakharuddin, Azhar; Schmidt-Mende, Lukas; Jose, Rajan

    2016-08-21

    Despite the high efficiency of over 21% reported for emerging thin film perovskite solar cells, one of the key issues prior to their commercial deployment is to attain their long term stability under ambient and outdoor conditions. The instability in perovskite is widely conceived to be humidity induced due to the water solubility of its initial precursors, which leads to decomposition of the perovskite crystal structure; however, we note that humidity alone is not the major degradation factor and it is rather the photon dose in combination with humidity exposure that triggers the instability. In our experiment, which is designed to decouple the effect of humidity and light on perovskite degradation, we investigate the shelf-lifetime of CH3NH3PbI3 films in the dark and under illumination under high humidity conditions (Rel. H. > 70%). We note minor degradation in perovskite films stored in a humid dark environment whereas upon exposure to light, the films undergo drastic degradation, primarily owing to the reactive TiO2/perovskite interface and also the surface defects of TiO2. To enhance its air-stability, we incorporate CH3NH3PbI3 perovskite in a polymer (poly-vinylpyrrolidone, PVP) matrix which retained its optical and structural characteristics in the dark for ∼2000 h and ∼800 h in room light soaking, significantly higher than a pristine perovskite film, which degraded completely in 600 h in the dark and in less than 100 h when exposed to light. We attribute the superior stability of PVP incorporated perovskite films to the improved structural stability of CH3NH3PbI3 and also to the improved TiO2/perovskite interface upon incorporating a polymer matrix. Charge injection from the polymer embedded perovskite films has also been confirmed by fabricating solar cells using them, thereby providing a promising future research pathway for stable and efficient perovskite solar cells.

  11. An experimental and theoretical investigation of the rapid consolidation of continuously reinforced, metal-matrix composites

    SciTech Connect

    Nicolaou, P.D.; Semiatin, S.L.; Goetz, R.L.

    1996-06-01

    The feasibility of the rapid consolidation of Ti-14Al-21Nb/SCS-6 foil/fiber/foil composites using a forging approach was established as an alternative to slower and more expensive processes such as those based on hot isostatic pressing (HIP) or vacuum hot pressing (VHP). A firm basis for the technique was developed through theoretical analyses of temperature transients, forging pressures, and fiber fracture. These analyses demonstrated that there exists an optimal forging speed at which the consolidation stresses are a minimum. It was also shown that the flow stress of the encapsulation material relative to that of the densifying layup is an important consideration in achieving full consolidation during forging. Specifically, the difference in flow stress between the two materials influences the magnitude and sign of the in-plane (secondary) stresses that are developed during forging and therefore the rate of pore closure during the latter stages of the process. With regard to fiber fracture, analyses were performed to estimate the axial and tangential stresses during rapid consolidation. The theoretical work was validated by experimental trials using the Ti-14Al-21Nb matrix/silicon carbide fiber system. Measured forging pressures were in good agreement wit h predictions. Fiber fracture observations indicated that tangential tensile stresses developed in the fiber control failure; a forging window to avoid such failures was thus developed. Finally, it was demonstrated that matrix microstructures and mechanical properties similar to those of conventionally consolidated Ti-14Al-21Nb/silicon carbide composites can be achieved by the forge-consolidation technique.

  12. An experimental and theoretical investigation of the rapid consolidation of continuously reinforced, metal-matrix Composites

    NASA Astrophysics Data System (ADS)

    Nicolaou, P. D.; Semiatin, S. L.; Goetz, R. L.

    1996-06-01

    The feasibility of the rapid consolidation of T-14Al-21Nb/SCS-6 foil/fiber/foil composites using a forging approach was established as an alternative to slower and more expensive processes such as those based on hot isostatic pressing (HIP) or vacuum hot pressing (VHP). A firm basis for the technique was developed through theoretical analyses of temperature transients, forging pressures, and fiber fracture. These analyses demonstrated that there exists an optimal forging speed at which the consolidation stresses are a minimum. It was also shown that the flow stress of the encapsulation material relative to that of the densifying layup is an important consideration in achieving full consolidation during forging. Specifically, the difference in flow stress between the two materials influences the magnitude and sign of the in-plane (secondary) stresses that are developed during forging and therefore the rate of pore closure during the latter stages of the process. With regard to fiber fracture, analyses were performed to estimate the axial and tangential stresses during rapid consolidation. The theoretical work was validated by experimental trials using the Ti-14Al-21Nb matrix/silicon carbide fiber system. Measured forging pressures were in good agreement with predictions. Fiber fracture observations indicated that tangential tensile stresses developed in the fiber control failure; a forging window to avoid such failures was thus developed. Finally, it was demonstrated that matrix microstructures and mechanical properties similar to those of conventionally consolidated Ti-14Al-21Nb/silicon carbide composites can be achieved by the forge-consolidation technique.

  13. Corrosion of Continuous Fiber Reinforced Aluminum Metal Matrix Composites (CF-AMCs)

    NASA Astrophysics Data System (ADS)

    Tiwari, Shruti

    The first objective of this research is to study the atmospheric corrosion behavior of continuous reinforced aluminum matrix composites (CF-AMCs). The materials used for this research were alumina (Al2O3) and nickel (Ni) coated carbon (C) fibers reinforced AMCs. The major focus is to identify the correlation between atmospheric parameters and the corrosion rates of CF-AMCs in the multitude of microclimates and environments in Hawai'i. The micro-structures of CF-AMCs were obtained to correlate the microstructures with their corrosion performances. Also electrochemical polarization experiments were conducted in the laboratory to explain the corrosion mechanism of CF-AMCs. In addition, CF-AMCs were exposed to seven different test sites for three exposure periods. The various climatic conditions like temperature (T), relative humidity (RH), rainfall (RF), time of wetness (TOW), chloride (Cl- ) and sulfate (SO42-) deposition rate, and pH were monitored for three exposure period. Likewise, mass losses of CF-AMCs at each test site for three exposure periods were determined. The microstructure of the CF-AMCS showed that Al/C/50f MMCs contained a Ni-rich phase in the matrix, indicating that the Ni coating on the C fiber dissolved in the matrix. The intermetallic phases obtained in Al-2wt% Cu/Al 2O3/50f-T6 MMC and Al-2wt%-T6 monolith were rich in Cu and Fe. The intermetallic phases obtained in Al 7075/Al2O3/50f-T6 MMC and Al 7075-T6 monolith also contained traces of Mg, Zn, Ni, and Si. Electrochemical polarization experiment indicated that the Al/Al 2O3/50f Al-2wt% Cu/Al2O3/50f-T6 and Al 7075/Al2O3/50f-T6 MMC showed similar corrosion trends as their respective monoliths pure Al, Al-2wt%-T6 and Al 7075-T6 in both aerated and deaerated condition. Al2O3 fiber, being an insulator, did not have a great effect on the polarization behavior of the composites. Al/C/50f MMCs corroded at a much faster rate as compared to pure Al monolith due to the galvanic effect between C and Al

  14. Amorphous metal composites

    DOEpatents

    Byrne, Martin A.; Lupinski, John H.

    1984-01-01

    An improved amorphous metal composite and process of making the composite. The amorphous metal composite comprises amorphous metal (e.g. iron) and a low molecular weight thermosetting polymer binder. The process comprises placing an amorphous metal in particulate form and a thermosetting polymer binder powder into a container, mixing these materials, and applying heat and pressure to convert the mixture into an amorphous metal composite.

  15. Metal phthalocyanine polymers

    NASA Technical Reports Server (NTRS)

    Achar, B. N.; Fohlen, G. M.; Parker, J. A. (Inventor)

    1984-01-01

    Metal 4, 4', 4", 4"'=tetracarboxylic phthalocyanines (MPTC) are prepared by reaction of trimellitic anhydride, a salt or hydroxide of the desired metal (or the metal in powdered form), urea and a catalyst. A purer form of MPTC is prepared than heretofore. These tetracarboxylic acids are then polymerized by heat to sheet polymers which have superior heat and oxidation resistance. The metal is preferably a divalent metal having an atomic radius close to 1.35A.

  16. Effect of Rhenium Addition on Wear Behavior of Cr-Al2O3 Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Chmielewski, Marcin; Piątkowska, Anna

    2015-05-01

    Materials for applications in the automotive industry are required to be strong, stiff, hard, light weight, and wear resistant, which is very difficult to achieve in the case of conventional materials. To meet all these diverse requirements, it is necessary to combine various types of materials (such as metals and ceramics). In the present study, the chromium and chromium-rhenium matrices were reinforced with aluminum oxide to obtain composite materials with improved wear resistance. The composites were fabricated by a powder metallurgy method. The effects of the rhenium addition and volume fraction of aluminum oxide on the wear rate and the friction coefficient of the composites at room temperature were examined in a ball-on-surface apparatus under dry conditions. The worn surfaces and debris were studied by scanning electron microscopy. The final values of the friction coefficient were 0.9 and 0.8 for the Cr-25%Al2O3 and Cr-40%Al2O3 composites, respectively. Alloying Cr matrix with Re improved wear resistance of composite but, at the same time, it caused an increase in its coefficient of friction.

  17. Metal-organic framework mixed-matrix disks: Versatile supports for automated solid-phase extraction prior to chromatographic separation.

    PubMed

    Ghani, Milad; Font Picó, Maria Francesca; Salehinia, Shima; Palomino Cabello, Carlos; Maya, Fernando; Berlier, Gloria; Saraji, Mohammad; Cerdà, Víctor; Turnes Palomino, Gemma

    2017-03-10

    We present for the first time the application of metal-organic framework (MOF) mixed-matrix disks (MMD) for the automated flow-through solid-phase extraction (SPE) of environmental pollutants. Zirconium terephthalate UiO-66 and UiO-66-NH2 MOFs with different size (90, 200 and 300nm) have been incorporated into mechanically stable polyvinylidene difluoride (PVDF) disks. The performance of the MOF-MMDs for automated SPE of seven substituted phenols prior to HPLC analysis has been evaluated using the sequential injection analysis technique. MOF-MMDs enabled the simultaneous extraction of phenols with the concomitant size exclusion of molecules of larger size. The best extraction performance was obtained using a MOF-MMD containing 90nm UiO-66-NH2 crystals. Using the selected MOF-MMD, detection limits ranging from 0.1 to 0.2μgL(-1) were obtained. Relative standard deviations ranged from 3.9 to 5.3% intra-day, and 4.7-5.7% inter-day. Membrane batch-to-batch reproducibility was from 5.2 to 6.4%. Three different groundwater samples were analyzed with the proposed method using MOF-MMDs, obtaining recoveries ranging from 90 to 98% for all tested analytes.

  18. Friction Stir Welding for Aluminum Metal Matrix Composites (MMC's) (Center Director's Discretionary Fund, Project No. 98-09)

    NASA Technical Reports Server (NTRS)

    Lee, J. A.; Carter, R. W.; Ding, J.

    1999-01-01

    This technical memorandum describes an investigation of using friction stir welding (FSW) process for joining a variety of aluminum metal matrix composites (MMC's) reinforced with discontinuous silicon-carbide (SiC) particulate and functional gradient materials. Preliminary results show that FSW is feasible to weld aluminum MMC to MMC or to aluminum-lithium 2195 if the SiC reinforcement is <25 percent by volume fraction. However, a softening in the heat-affected zone was observed and is known to be one of the major limiting factors for joint strength. The pin tool's material is made from a low-cost steel tool H-13 material, and the pin tool's wear was excessive such that the pin tool length has to be manually adjusted for every 5 ft of weldment. Initially, boron-carbide coating was developed for pin tools, but it did not show a significant improvement in wear resistance. Basically, FSW is applicable mainly for butt joining of flat plates. Therefore, FSW of cylindrical articles such as a flange to a duct with practical diameters ranging from 2-5 in. must be fully demonstrated and compared with other proven MMC joining techniques for cylindrical articles.

  19. Multiscale Modeling of Inclusions and Precipitation Hardening in Metal Matrix Composites: Application to Advanced High-Strength Steels

    SciTech Connect

    Askari, Hesam; Zbib, Hussein M.; Sun, Xin

    2013-06-01

    In this study, the strengthening effect of inclusions and precipitates in metals is investigated within a multiscale approach that utilizes models at various length scales, namely, Molecular Mechanics (MM), discrete Dislocation Dynamics (DD), and an Eigenstrain Inclusion Method (EIM). Particularly, precipitates are modeled as hardsoft particles whose stress fields interact with dislocations. The stress field resulting from the elastic mismatch between the particles and the matrix is accounted for through the EIM. While the MM method is employed for the purpose of developing rules for DD for short range interaction between a single dislocation and an inclusion, the DD method is used to predict the strength of the composite resulting from the interaction between ensembles of dislocations and particles. As an application to this method, the mechanical behavior of Advanced High Strength Steel (AHSS) is investigated and the results are then compared to the experimental data. The results show that the finely dispersive precipitates can strengthen the material by pinning the dislocations up to a certain shear stress and retarding the recovery, as well as annihilation of dislocations. The DD results show that strengthening due to nano sized particles is a function of the density and size of the precipitates. This size effect is then explained using a mechanistic model developed based on dislocation-particle interaction.

  20. Computational investigation on thermal expansivity behavior of Al 6061-SiC-Gr hybrid metal matrix composites

    NASA Astrophysics Data System (ADS)

    Mohan Krishna, S. A.; Shridhar, T. N.; Krishnamurthy, L.

    2015-08-01

    Metal matrix composites (MMCs) have been regarded as one of the most principal classifications in composite materials. The thermal characterization of hybrid MMCs has been increasingly important in a wide range of applications. The coefficient of thermal expansion is one of the most important properties of MMCs. Since nearly all MMCs are used in various temperature ranges, measurement of coefficient of thermal expansion (CTE) as a function of temperature is necessary in order to know the behavior of the material. In this research paper, the evaluation of thermal expansivity has been accomplished for Al 6061, silicon carbide (SiC) and Graphite (Gr) hybrid MMCs from room temperature to 300°C. Aluminum (Al)-based composites reinforced with SiC and Gr particles have been prepared by stir casting technique. The thermal expansivity behavior of hybrid composites with different percentage compositions of reinforcements has been investigated. The results have indicated that the thermal expansivity of the different compositions of hybrid MMCs decreases by the addition of Gr with SiC and Al 6061. Few empirical models have been validated for the evaluation of thermal expansivity of composites. Using the experimental values namely modulus of elasticity, Poisson's ratio and thermal expansivity, computational investigation has been carried out to evaluate the thermal parameters namely thermal displacement, thermal strain and thermal stress.

  1. Computational investigation on thermal conductivity behavior of Al 6061-SiC-Gr hybrid metal matrix composites

    NASA Astrophysics Data System (ADS)

    Krishna, S. A. Mohan; Shridhar, T. N.; Krishnamurthy, L.

    2015-10-01

    Metal matrix composites (MMCs) are regarded to be one of the most principal classifications in composite materials. The thermal characterization of hybrid MMCs has become increasingly important in a wide range of applications. Thermal conductivity is one of the most important properties of MMCs. Since nearly all MMCs are used in various temperature ranges, measurement of thermal conductivity as a function of temperature is necessary in order to know the behavior of the material. In the present research, evaluation of thermal conductivity has been accomplished for aluminum alloy (Al) 6061, silicon carbide (SiC) and graphite (Gr) hybrid MMCs from room temperature to 300∘C. Al-based composites reinforced with SiC and Gr particles have been prepared by stir casting technique. The thermal conductivity behavior of hybrid composites with different percentage compositions of reinforcements has been investigated using laser flash technique. The results have indicated that the thermal conductivity of the different compositions of hybrid MMCs decreases by the addition of Gr with SiC and Al 6061. Few empirical models have been validated concerning with the evaluation of thermal conductivity of composites. Using the experimental values namely density, thermal conductivity, specific heat capacity and enthalpy at varying temperature ranges, computational investigation has been carried out to evaluate the thermal gradient and thermal flux.

  2. Evaluation of several micromechanics models for discontinuously reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Johnson, W. Steven; Birt, M. J.

    1990-01-01

    A systematic experimental evaluation of whisker and particulate reinforced aluminum matrix composites was conducted to assess the variation in tensile properties with reinforcement type, volume fraction, and specimen thickness. Each material was evaluated in three thicknesses, 1.8, 3.18, and 6.35 mm, to determine the size, distribution, and orientation of the reinforcements. This information was used to evaluate several micromechanical models that predict composite moduli. The longitudinal and transverse moduli were predicted for reinforced aluminum. The Paul model, the Cox model and the Halpin-Tsai model were evaluated. The Paul model gave a good upper bound prediction for the particulate reinforced composites but under predicted whisker reinforced composite moduli. The Cox model gave good moduli predictions for the whisker reinforcement, but was too low for the particulate. The Halpin-Tsai model gave good results for both whisker and particulate reinforced composites. An approach using a trigonometric projection of whisker length to predict the fiber contribution to the modulus in the longitudinal and transverse directions was compared to the more conventional lamination theory approach.

  3. Effects of SiC on Properties of Cu-SiC Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Efe, G. Celebi; Altinsoy, I.; Ipek, M.; Zeytin, S.; Bindal, C.

    2011-12-01

    This paper was focused on the effects of particle size and distribution on some properties of the SiC particle reinforced Cu composites. Copper powder produced by cementation method was reinforced with SiC particles having 1 and 30 μm particle size and sintered at 700 °C. SEM studies showed that SiC particles dispersed in copper matrix homogenously. The presence of Cu and SiC components in composites were verified by XRD analysis technique. The relative densities of Cu-SiC composites determined by Archimedes' principle are ranged from 96.2% to 90.9% for SiC with 1 μm particle size, 97.0 to 95.0 for SiC with 30 μm particle size. Measured hardness of sintered compacts varied from 130 to 155 HVN for SiC having 1 μm particle size, 188 to 229 HVN for SiC having 1 μm particle size. Maximum electrical conductivity of test materials was obtained as 80.0% IACS (International annealed copper standard) for SiC with 1 μm particle size and 83.0% IACS for SiC with 30 μm particle size.

  4. METAL-MATRIX COMPOSITES AND THERMAL SPRAY COATINGS FOR EARTH MOVING MACHINES

    SciTech Connect

    D. Trent Weaver; Matthew T. Kiser; Frank W. Zok; Carlos G. Levi; Jeffrey Hawk

    2004-02-01

    In an effort to realize minimum of a 2x increase in wear life of ground engaging components used on mining machines, two potentially cost effective processes were explored for the production of tailored, highly abrasion resistant materials: (1) hybrid pressure casting of steel composites, and (2) arc lamp fusing of thermal spray coatings. Steel composites comprised of cermet or oxide hard particles were successfully produced using pressure casting processes, although a cost effective process has not yet been identified for oxide particles. Both composites achieved project wear targets in high stress gouging wear, but the cermet composites did not meet the targets in impact wear, due to poor matrix toughness resulting from particle dissolution. Oxide composites had superior toughness and are expected to meet impact wear goals. Arc lamp processing of thermal spray coatings was successfully demonstrated to produce a metallurgical bond at the coating interface. Functionally graded materials were developed and successfully fused to allow for the accommodation of thermal process stresses in an intermediate layer. Ultimately, three functionally graded materials were identified as having high stress, three-body abrasion resistance sufficient to exceed project goals.

  5. Creep and stress relaxation induced by interface diffusion in metal matrix composites

    NASA Astrophysics Data System (ADS)

    Li, Yinfeng; Li, Zhonghua

    2013-03-01

    An analytical solution is developed to predict the creep rate induced by interface diffusion in unidirectional fiber-reinforced and particle reinforced composites. The driving force for the interface diffusion is the normal stress acting on the interface, which is obtained from rigorous Eshelby inclusion theory. The closed-form solution is an explicit function of the applied stress, volume fraction and radius of the fiber, as well as the modulus ratio between the fiber and the matrix. It is interesting that the solution is formally similar to that of Coble creep in polycrystalline materials. For the application of the present solution in the realistic composites, the scale effect is taken into account by finite element analysis based on a unit cell. Based on the solution, a closed-form solution is also given as a description of stress relaxation induced by interfacial diffusion under constant strain. In addition, the analytical solution for the interface stress presented in this study gives some insight into the relationship between the interface diffusion and interface slip. This work was supported by the financial support from the Nature Science Foundation of China (No. 10932007), the National Basic Research Program of China (No. 2010CB631003/5), and the Doctoral Program of Higher Education of China (No. 20100073110006).

  6. METAL-MATRIX COMPOSITES AND THERMAL SPRAY COATINGS FOR EARTH MOVING MACHINES

    SciTech Connect

    Li Liu; Trent Weaver; F.W. Zok; C.G. Levi; Matthew T. Kiser

    2002-04-01

    In the fifth quarter, tooling for the steel MMC effort was redesigned based on the findings from the pressure casting trials of the previous quarter. While awaiting the arrival of that tooling, gravity casting trials were performed to assess modified performing technology and new hard particle systems. Steel-boride composite systems demonstrated good wetting and infiltration behavior, and fully infiltrated steel-boride composites were obtained under certain conditions. However, preform floating and particle dissolution are challenges which must be overcome. Ceramic oxide composites successfully pressure cast in a hot isostatic press at UC Santa Barbara were characterized and subject to fracture toughness testing. Resulting differences in fracture toughness are believed to be due to differences in matrix hardness, potentially imparted through reaction of the molten steel with the particles. Some evidence of bonding between the steel and oxide particles was noted on fracture surfaces. Arc lamp processing trials at Oak Ridge National Laboratory demonstrated that thermal spray coatings were successfully designed to facilitate fusion. All coatings investigated developed some degree of metallurgical bond after lamp fusion and for most coatings lamp fusion also further increased coating hardness. An overview of the progress during the 1st quarter of this project is given below. Research details are provided in the limited rights appendix to this report.

  7. METAL-MATRIX COMPOSITES AND THERMAL SPRAY COATINGS FOR EARTH MOVING MACHINES

    SciTech Connect

    D. Trent Weaver; Matthew T. Kiser; Jeffrey Hawk

    2003-01-01

    In the eighth quarter, investigations in both thrusts focused on abrasive wear characterization. For the steel matrix composites, various systems were tested at DOE Albany Research Center using wear tests which produced low stress scratching, high stress gouging, and gouging and impact wear. Based on the wear results, it is uncertain as to whether the composites created have sufficient wear resistance to provide a 2x life increase in a selectively reinforced component in all applications. High stress component abrasive wear tests were conducted at Caterpillar on arc lamp processed, thermal sprayed components. Testing showed that in many cases, arc lamp processing parameters and resulting fusion were insufficient to prevent coating spallation. Of those coatings which experienced only limited spallation, wear life improvements approached 2x and it is expected that project goals can be met with additional process modifications. An overview of the progress during the 8th quarter of this project is given below. Additional research details are provided in the limited rights appendix to this report.

  8. Effects of waste eggshells and SiC addition on specific strength and thermal expansion of hybrid green metal matrix composite.

    PubMed

    Sharma, Satpal; Dwivedi, Shashi Prakash

    2017-03-18

    Chicken eggshell waste is an industrial byproduct, and its disposal constitutes a serious environmental hazard. Chicken eggshell can be used in commercial products to produce new materials with low cost and density. Low density material which can sustain at higher temperature is a remarkable area of research. Keeping these facts in the mind, the present investigation aims to study the physical behaviour, specific strength and thermal expansion of AA2014/SiC/carbonized eggshell hybrid green metal matrix composites. Microstructure of hybrid green metal matrix shows that the reinforcement particles (SiC particulates and carbonized eggshells particles) are uniformly distributed in the matrix AA2014 alloy. Specific strength for the composites containing 2.5wt.% SiC and up to 7.5wt.% carbonized eggshell was observed to be higher than that of the other selected composites. While for the same composition (AA2014/2.5% SiC/7.5% carbonized eggshell composites), porosity was observed lower than other selected composites. The results revealed that sample of AA2014/2.5% SiC/7.5% carbonized eggshell showed minimum cross sectional area reduction after the thermal expansion at 450°C among all the selected samples. Overall costs of hybrid metal matrix composites were also calculated.

  9. Schottky diodes between Bi2S3 nanorods and metal nanoparticles in a polymer matrix as hybrid bulk-heterojunction solar cells

    NASA Astrophysics Data System (ADS)

    Saha, Sudip K.; Pal, Amlan J.

    2015-07-01

    We report the use of metal-semiconductor Schottky junctions in a conjugated polymer matrix as solar cells. The Schottky diodes, which were formed between Bi2S3 nanorods and gold nanoparticles, efficiently dissociated photogenerated excitons. The bulk-heterojunction (BHJ) devices based on such metal-semiconductor Schottky diodes in a polymer matrix therefore acted as an efficient solar cell as compared to the devices based on only the semiconductor nanorods in the polymer matrix or when gold nanoparticles were added separately to the BHJs. In the latter device, gold nanoparticles offered plasmonic enhancement due to an increased cross-section of optical absorption. We report growth and characteristics of the Schottky junctions formed through an intimate contact between Bi2S3 nanorods and gold nanoparticles. We also report fabrication and characterization of BHJ solar cells based on such heterojunctions. We highlight the benefit of using metal-semiconductor Schottky diodes over only inorganic semiconductor nanorods or quantum dots in a polymer matrix in forming hybrid BHJ solar cells.

  10. Schottky diodes between Bi{sub 2}S{sub 3} nanorods and metal nanoparticles in a polymer matrix as hybrid bulk-heterojunction solar cells

    SciTech Connect

    Saha, Sudip K.; Pal, Amlan J.

    2015-07-07

    We report the use of metal-semiconductor Schottky junctions in a conjugated polymer matrix as solar cells. The Schottky diodes, which were formed between Bi{sub 2}S{sub 3} nanorods and gold nanoparticles, efficiently dissociated photogenerated excitons. The bulk-heterojunction (BHJ) devices based on such metal-semiconductor Schottky diodes in a polymer matrix therefore acted as an efficient solar cell as compared to the devices based on only the semiconductor nanorods in the polymer matrix or when gold nanoparticles were added separately to the BHJs. In the latter device, gold nanoparticles offered plasmonic enhancement due to an increased cross-section of optical absorption. We report growth and characteristics of the Schottky junctions formed through an intimate contact between Bi{sub 2}S{sub 3} nanorods and gold nanoparticles. We also report fabrication and characterization of BHJ solar cells based on such heterojunctions. We highlight the benefit of using metal-semiconductor Schottky diodes over only inorganic semiconductor nanorods or quantum dots in a polymer matrix in forming hybrid BHJ solar cells.

  11. Mechanical Properties - Structure Correlation for Commercial Specification of Cast Particulate Metal Matrix Composites

    SciTech Connect

    Pradeep Rohatgi

    2002-12-31

    In this research, the effects of casting foundry, testing laboratory, surface conditions, and casting processes on the mechanical properties of A359-SiC composites were identified. To observe the effects, A359-SiC composites with 20 and 305 SiC particles were cast at three different foundries and tested at three different laboratories. The composites were cast in sand and permanent molds and tested as-cast and machined conditions. To identify the effect of the volume fraction and distribution of particles on the properties of the composites, particle distribution was determined using Clemex Image analysis systems, and particle volume fraction was determined using wet chemical analysis and Clemex Image analysis systems. The microstructure and fractured surfaces of the samples were analyzed using SEM, and EDX analysis was done to analyze chemical reaction between the particles and the matrix. The results of the tensile strengths exhibited that the tensile strengths depend on the density and porosity of the composites; in general the higher tensile strength is associated with lower porosity and higher density. In some cases, composites with lower density were higher than these with higher density. In the Al-20% SiC samples, the composites with more inclusions exhibited a lower tensile strength than the ones with fewer inclusions. This suggests that macroscopic casting defects such as micro-porosity, shrinkage porosity and inclusions appear to strongly influence the tensile strength more than the microstructure and particle distribution. The fatigue properties of A359/20 vol.% SiC composites were investigated under strain controlled conditions. Hysteresis loops obtained from strain controlled cyclic loading of 20% SiCp reinforced material did not exhibit any measurable softening or hardening. The fatigue life of Al-20% SiC heat treated alloy at a given total strain showed wide variation in fatigue life, which appeared to be related to factors such as inclusions

  12. The effect of molybdenum on the physical and mechanical metallurgy of advanced titanium-aluminide alloys and metal matrix composites

    NASA Astrophysics Data System (ADS)

    Quast, Jeffrey Paul

    This dissertation represents a systematic study of microstructure-mechanical property relationships of titanium-aluminum-niobium-molybdenum (Ti-Al-Nb-Mo) alloys and metal matrix composites (MMCs). The aspects investigated were the microstructures, elevated-temperature creep behavior, room-temperature and elevated-temperature tensile behavior, and the out-of-phase thermomechanical fatigue behavior. The specific alloy compositions investigated were: Ti-24Al-17Nb-0.66Mo (at.%) and Ti-24Al-17Nb-2.3Mo (at.%). The MMCs were reinforced with Ultra SCS-6 fibers and the specific compositions of the matrices were: Ti-24Al-17Nb-0.66Mo (at.%), Ti-24Al-17Nb-1.1Mo (at.%), and Ti-24Al-17Nb-2.3Mo (at.%). All of the materials were fabricated using a powder-metallurgy, tape casting technique. A subtransus heat-treatment produced microstructures containing a hexagonal close-packed a2 phase, orthorhombic (O) phase, and a body-centered cubic (BCC) phase. The higher Mo contents were shown to stabilize the BCC phase and result in an increase the O+BCC phase volume percent and a subsequent decrease in the a2 phase volume percent. The creep deformation behavior of the alloys and MMCs was the main focus of this dissertation. Creep experimentation was performed to understand the deformation mechanisms as a function of stress, temperature, and strain rate. Higher Mo contents significantly increased the creep resistance of the alloys, which was attributed to the decrease in the number of a2/a2 grain boundaries, increased O+BCC colony size, and Mo solid solution strengthening. This was one of the major findings of the work. In-situ tensile-creep experiments indicated that grain boundaries were the locus of deformation and cracking in each of the alloys investigated. MMC creep experimentation was performed with the fibers aligned perpendicular to the loading direction. Similar to alloy creep results, higher Mo contents increased the creep resistance of the MMCs. However, the creep resistance of

  13. Integrated Water Gas Shift Membrane Reactors Utilizing Novel, Non Precious Metal Mixed Matrix Membrane

    SciTech Connect

    Ferraris, John

    2013-09-30

    Nanoparticles of zeolitic imidazolate frameworks and other related hybrid materials were prepared by modifying published synthesis procedures by introducing bases, changing stoichiometric ratios, or adjusting reaction conditions. These materials were stable at temperatures >300 °C and were compatible with the polymer matrices used to prepare mixed- matrix membranes (MMMs). MMMs tested at 300 °C exhibited a >30 fold increase in permeability, compared to those measured at 35 °C, while maintaining H{sub 2}/CO{sub 2} selectivity. Measurements at high pressure (up to 30 atm) and high temperature (up to 300 °C) resulted in an increase in gas flux across the membrane with retention of selectivity. No variations in permeability were observed at high pressures at either 35 or 300 °C. CO{sub 2}-induced plasticization was not observed for Matrimid®, VTEC, and PBI polymers or their MMMs at 30 atm and 300 °C. Membrane surface modification by cross-linking with ethanol diamine resulted in an increase in H{sub 2}/CO{sub 2} selectivity at 35 °C. Spectrometric analysis showed that the cross-linking was effective to temperatures <150 °C. At higher temperatures, the cross-linked membranes exhibit a H{sub 2}/CO{sub 2} selectivity similar to the uncross-linked polymer. Performance of the polybenzimidazole (PBI) hollow fibers prepared at Santa Fe Science and Technology (SFST, Inc.) showed increased flux o to a flat PBI membrane. A water-gas shift reactor has been built and currently being optimized for testing under DOE conditions.

  14. Carbide coated fibers in graphites-aluminum composites. [(fabrication of metal matrix composites)

    NASA Technical Reports Server (NTRS)

    Imprescia, R. J.; Levinson, L. S.; Reiswig, R. D.; Wallace, T. C.; Williams, J. M.

    1976-01-01

    Research activities are described for a NASA-supported program at the Los Alamos Scientific Laboratory to develop graphite fiber-aluminum matrix composites. A chemical vapor deposition apparatus was constructed for continuously coating graphite fibers with TiC. As much as 150 meters of continuously coated fibers were produced. Deposition temperatures were varied from 1365 K to about 1750 K, and deposition time from 6 to 150 seconds. The 6 sec deposition time corresponded to a fiber feed rate of 2.54 m/min through the coater. Thin, uniform, adherent TiC coats, with thicknesses up to approximately 0.1 micrometer were produced on the individual fibers of Thornel 50 graphite yarns without affecting fiber strength. Although coat properties were fairly uniform throughout a given batch, more work is needed to improve the batch-to-batch reproducibility. Samples of TiC-coated Thornel 50 fibers were infiltrated with an aluminum alloy and hot-pressed in vacuum to produce small composite bars for flexure testing. Strengths as high as 90% of the rule-of-mixtures strength were achieved. Results of the examination of the fracture surfaces indicate that the bonding between the aluminum and the TiC-coated fibers is better than that achieved in a similar, commercially infiltrated material made with fibers having no observable surface coats. Several samples of Al-infiltrated, TiC-coated Thornel 50 graphite yarns, together with samples of the commercially infiltrated, uncoated fibers, were heated for 100 hours at temperatures near the alloy solidus. The TiC-coated samples appear to undergo less reaction than do the uncoated samples. Photomicrographs are shown.

  15. The impact of LDEF results on the space application of metal matrix composites

    NASA Technical Reports Server (NTRS)

    Steckel, Gary L.; Le, Tuyen D.

    1993-01-01

    Over 200 graphite/aluminum and graphite/magnesium composites were flown on the leading and trailing edges of LDEF on the Advanced Composites Experiment. The performance of these composites was evaluated by performing scanning electron microscopy and x-ray photoelectron spectroscopy of exposed surfaces, optical microscopy of cross sections, and on-orbit and postflight thermal expansion measurements. Graphite/aluminum and graphite/magnesium were found to be superior to graphite/polymer matrix composites in that they are inherently resistant to atomic oxygen and are less susceptible to thermal cycling induced microcracking. The surface foils on graphite/aluminum and graphite/magnesium protect the graphite fibers from atomic oxygen and from impact damage from small micrometeoroid or space debris particles. However, the surface foils were found to be susceptible to thermal fatigue cracking arising from contamination embrittlement, surface oxidation, or stress risers. Thus, the experiment reinforced requirements for carefully protecting these composites from prelaunch oxidation or corrosion, avoiding spacecraft contamination, and designing composite structures to minimize stress concentrations. On-orbit strain measurements demonstrated the importance of through-thickness thermal conductivity in composites to minimize thermal distortions arising from thermal gradients. Because of the high thermal conductivity of aluminum, thermal distortions were greatly reduced in the LDEF thermal environment for graphite/aluminum as compared to graphite/magnesium and graphite/polymer composites. The thermal expansion behavior of graphite/aluminum and graphite/magnesium was stabilized by on-orbit thermal cycling in the same manner as observed in laboratory tests.

  16. Numerical simulation of mechanical behaviour and prediction of effective properties of metal matrix composites with consideration for structural evolution under shock wave loading

    NASA Astrophysics Data System (ADS)

    Karakulov, V. V.; Smolin, I. Yu; Kulkov, S. N.

    2017-02-01

    Mechanical behaviour of stochastic metal-ceramic composite materials under shock wave loading was numerically simulated on mesoscopic scale level. Deformation of mesoscopic volumes of composites whose structure consisted of a metal matrix and randomly distributed ceramic inclusions was simulated. The results of numerical simulation were used for numerical evaluation of effective elastic and strength properties of metal-ceramic materials with different values of volume concentration of ceramic inclusions. The values of the effective mechanical characteristics of investigated materials were obtained, and the character of the dependence of the effective elastic and strength properties on the structure of composites was determined. It is shown that the dependence of the values of the effective elastic moduli on the volume concentration of ceramic inclusions is nonlinear and monotonically increasing. The values of the effective elastic limits increase with increasing concentration of the inclusions, however, for the considered composites, this dependence is not monotonic.

  17. Effects of damage and thermal residual stresses on the overall elastoplastic behavior of particle-reinforced metal matrix composites

    NASA Astrophysics Data System (ADS)

    Liu, Haitao

    The objective of the present study is to investigate damage mechanisms and thermal residual stresses of composites, and to establish the frameworks to model the particle-reinforced metal matrix composites with particle-matrix interfacial debonding, particle cracking or thermal residual stresses. An evolutionary interfacial debonding model is proposed for the composites with spheroidal particles. The construction of the equivalent stiffness is based on the fact that when debonding occurs in a certain direction, the load-transfer ability will lose in that direction. By using this equivalent method, the interfacial debonding problem can be converted into a composite problem with perfectly bonded inclusions. Considering the interfacial debonding is a progressive process in which the debonding area increases in proportion to external loading, a progressive interfacial debonding model is proposed. In this model, the relation between external loading and the debonding area is established using a normal stress controlled debonding criterion. Furthermore, an equivalent orthotropic stiffness tensor is constructed based on the debonding areas. This model is able to study the composites with randomly distributed spherical particles. The double-inclusion theory is recalled to model the particle cracking problems. Cracks inside particles are treated as penny-shape particles with zero stiffness. The disturbed stress field due to the existence of a double-inclusion is expressed explicitly. Finally, a thermal mismatch eigenstrain is introduced to simulate the inconsistent expansions of the matrix and the particles due to the difference of the coefficients of thermal expansion. Micromechanical stress and strain fields are calculated due to the combination of applied external loads and the prescribed thermal mismatch eigenstrains. For all of the above models, ensemble-volume averaging procedures are employed to derive the effective yield function of the composites. Numerical

  18. Antimicrobial polymers with metal nanoparticles.

    PubMed

    Palza, Humberto

    2015-01-19

    Metals, such as copper and silver, can be extremely toxic to bacteria at exceptionally low concentrations. Because of this biocidal activity, metals have been widely used as antimicrobial agents in a multitude of applications related with agriculture, healthcare, and the industry in general. Unlike other antimicrobial agents, metals are stable under conditions currently found in the industry allowing their use as additives. Today these metal based additives are found as: particles, ions absorbed/exchanged in different carriers, salts, hybrid structures, etc. One recent route to further extend the antimicrobial applications of these metals is by their incorporation as nanoparticles into polymer matrices. These polymer/metal nanocomposites can be prepared by several routes such as in situ synthesis of the nanoparticle within a hydrogel or direct addition of the metal nanofiller into a thermoplastic matrix. The objective of the present review is to show examples of polymer/metal composites designed to have antimicrobial activities, with a special focus on copper and silver metal nanoparticles and their mechanisms.

  19. Antimicrobial Polymers with Metal Nanoparticles

    PubMed Central

    Palza, Humberto

    2015-01-01

    Metals, such as copper and silver, can be extremely toxic to bacteria at exceptionally low concentrations. Because of this biocidal activity, metals have been widely used as antimicrobial agents in a multitude of applications related with agriculture, healthcare, and the industry in general. Unlike other antimicrobial agents, metals are stable under conditions currently found in the industry allowing their use as additives. Today these metal based additives are found as: particles, ions absorbed/exchanged in different carriers, salts, hybrid structures, etc. One recent route to further extend the antimicrobial applications of these metals is by their incorporation as nanoparticles into polymer matrices. These polymer/metal nanocomposites can be prepared by several routes such as in situ synthesis of the nanoparticle within a hydrogel or direct addition of the metal nanofiller into a thermoplastic matrix. The objective of the present review is to show examples of polymer/metal composites designed to have antimicrobial activities, with a special focus on copper and silver metal nanoparticles and their mechanisms. PMID:25607734

  20. Predicting dietborne metal toxicity from metal influxes

    USGS Publications Warehouse

    Croteau, M.-N.; Luoma, S.N.

    2009-01-01

    Dietborne metal uptake prevails for many species in nature. However, the links between dietary metal exposure and toxicity are not well understood. Sources of uncertainty include the lack of suitable tracers to quantify exposure for metals such as copper, the difficulty to assess dietary processes such as food ingestion rate, and the complexity to link metal bioaccumulation and effects. We characterized dietborne copper, nickel, and cadmium influxes in a freshwater gastropod exposed to diatoms labeled with enriched stable metal isotopes. Metal influxes in Lymnaea stagnalis correlated linearly with dietborne metal concentrations over a range encompassing most environmental exposures. Dietary Cd and Ni uptake rate constants (kuf) were, respectively, 3.3 and 2.3 times higher than that for Cu. Detoxification rate constants (k detox) were similar among metals and appeared 100 times higher than efflux rate constants (ke). Extremely high Cu concentrations reduced feeding rates, causing the relationship between exposure and influx to deviate from linearity; i.e., Cu uptake rates leveled off between 1500 and 1800 nmol g-1 day-1. L. stagnalis rapidly takes up Cu, Cd, and Ni from food but detoxifies the accumulated metals, instead of reducing uptake or intensifying excretion. Above a threshold uptake rate, however, the detoxification capabilities of L. stagnalis are overwhelmed.

  1. Effects of Control Mode and R-Ratio on the Fatigue Behavior of a Metal Matrix Composite

    NASA Technical Reports Server (NTRS)

    2005-01-01

    Composite Because of their high specific stiffness and strength at elevated temperatures, continuously reinforced metal matrix composites (MMC's) are under consideration for a future generation of aeropropulsion systems. Since components in aeropropulsion systems experience substantial cyclic thermal and mechanical loads, the fatigue behavior of MMC's is of great interest. Almost without exception, previous investigations of the fatigue behavior of MMC's have been conducted in a tension-tension, load-controlled mode. This has been due to the fact that available material is typically less than 2.5-mm thick and, therefore, unable to withstand high compressive loads without buckling. Since one possible use of MMC's is in aircraft skins, this type of testing mode may be appropriate. However, unlike aircraft skins, most engine components are thick. In addition, the transient thermal gradients experienced in an aircraft engine will impose tension-compression loading on engine components, requiring designers to understand how the MMC will behave under fully reversed loading conditions. The increased thickness of the MMC may also affect the fatigue life. Traditionally, low-cycle fatigue (LCF) tests on MMC's have been performed in load control. For monolithic alloys, low-cycle fatigue tests are more typically performed in strain control. Two reasons justify this choice: (1) the critical volume from which cracks initiate and grow is generally small and elastically constrained by the larger surrounding volume of material, and (2) load-controlled, low-cycle fatigue tests of monolithics invariably lead to unconstrained ratcheting and localized necking--an undesired material response because the failure mechanism is far more severe than, and unrelated to, the fatigue mechanism being studied. It is unknown if this is the proper approach to composite testing. However, there is a lack of strain-controlled data on which to base any decisions. Consequently, this study addresses the

  2. Influence of Ni-P Coated SiC and Laser Scan Speed on the Microstructure and Mechanical Properties of IN625 Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Sateesh, N. H.; Kumar, G. C. Mohan; Krishna, Prasad

    2015-12-01

    Nickel based Inconel-625 (IN625) metal matrix composites (MMCs) were prepared using pre-heated nickel phosphide (Ni-P) coated silicon carbide (SiC) reinforcement particles by Direct Metal Laser Sintering (DMLS) additive manufacturing process under inert nitrogen atmosphere to obtain interface influences on MMCs. The distribution of SiC particles and microstructures were characterized using optical and scanning electron micrographs, and the mechanical behaviours were thoroughly examined. The results clearly reveal that the interface integrity between the SiC particles and the IN625 matrix, the mixed powders flowability, the SiC ceramic particles and laser beam interaction, and the hardness, and tensile characteristics of the DMLS processed MMCs were improved effectively by the use of Ni-P coated SiC particles.

  3. Metal-Air Batteries

    SciTech Connect

    Zhang, Jiguang; Bruce, Peter G.; Zhang, Gregory

    2011-08-01

    Metal-air batteries have much higher specific energies than most currently available primary and rechargeable batteries. Recent advances in electrode materials and electrolytes, as well as new designs on metal-air batteries, have attracted intensive effort in recent years, especially in the development of lithium-air batteries. The general principle in metal-air batteries will be reviewed in this chapter. The materials, preparation methods, and performances of metal-air batteries will be discussed. Two main metal-air batteries, Zn-air and Li-air batteries will be discussed in detail. Other type of metal-air batteries will also be described.

  4. Alkali metal nitrate purification

    DOEpatents

    Fiorucci, Louis C.; Morgan, Michael J.

    1986-02-04

    A process is disclosed for removing contaminants from impure alkali metal nitrates containing them. The process comprises heating the impure alkali metal nitrates in solution form or molten form at a temperature and for a time sufficient to effect precipitation of solid impurities and separating the solid impurities from the resulting purified alkali metal nitrates. The resulting purified alkali metal nitrates in solution form may be heated to evaporate water therefrom to produce purified molten alkali metal nitrates suitable for use as a heat transfer medium. If desired, the purified molten form may be granulated and cooled to form discrete solid particles of purified alkali metal nitrates.

  5. Metal ion-containing epoxies

    NASA Technical Reports Server (NTRS)

    Stoakley, D. M.; St.clair, A. K.

    1982-01-01

    A variety of metallic and organometallic complexes to be used as potential additives for an epoxy used by the aerospace industry as a composite matrix resin were investigated. A total of 9 complexes were screened for compatibility and for their ability to accelerate or inhibit the cure of a highly crosslinkable epoxy resin. Methods for combining the metallic complexes with the resin were investigated, gel times recorded, and cure exotherms studied by differential scanning calorimetry. Glass transition temperatures of cured metal ion containing epoxy castings were determined by thermomechanical analysis. Thermal stabilities of the castings were determined by thermogravimetric analysis. Mechanical strength and stiffness of these doped epoxies were also measured.

  6. Pathways to a family of low-cost, high-performance, metal matrix composites based on aluminum diboride in aluminum

    NASA Astrophysics Data System (ADS)

    Hall, Aaron Christopher

    The continued development of a new family of metal matrix composites based on the in-situ formation of AlB2 flakes in liquid aluminum is described. First, a new synthesis technique for the preparation of high aspect ratio AlB2 is demonstrated. Borax and B2O 3 were reacted with molten aluminum to prepare high aspect ratio AlB 2. The focus then shifts to further understanding the Al-B alloy system. Work on the Al-B alloy system concentrated on the Al(L) + AlB 2 → Al(L) + AlB12 peritectic transformation and the growth of AlB2 in aluminum. The equilibrium peritectic transformation temperature was redetermined and found to be 950 +/- 5°C. The kinetics of the peritectic transformation were measured and reported for the first time. Cu, Fe, and Si additions were made to the alloy, and their effect on the peritectic reaction was investigated. All three elements shorten the time required for the peritectic reaction to occur. The effect of these three elements on flake growth was also investigated. They each caused a reduction in the size of growing AlB2 flakes. Finally two samples containing more than 30v% AlB2 in aluminum were prepared. Their properties were measured. The sample containing 40v% AlB2 exhibited a flexural strength of 200 MPa. The 35v% sample exhibited a flexural strength of 150 MPa. When the 35v% sample was tested in compression, it exhibited an ultimate strength close to 200 MPa. Its modulus varied from 200--300 GPa depending on the orientation of the loading axis with respect to the flake reinforcement.

  7. The metal-non-metal transition in compressed metal vapours

    NASA Astrophysics Data System (ADS)

    Hensel, F.; Marceca, E.; Pilgrim, W. C.

    1998-12-01

    Knowledge of the properties of hydrogen and helium and their mixtures, at temperatures and pressures prevailing in the giant planets is of considerable interest for planetary modelling. In the light of the unfavourable outlook for reliable measurements under these extreme conditions effort has been spent investigating the high-temperature high-pressure properties of fluid metals which are experimentally accessible in the laboratory and which might serve as models for compressed fluid hydrogen. The main emphasis of the paper is on the density dependence of the dynamic structure factor 0953-8984/10/49/026/img1 of liquid rubidium which reveals that a monoatomic-molecular transition occurs in the metal-non-metal transition region of the expanded liquid analogous to that suggested to occur in shock compressed hydrogen. Additional emphasis is on new results of the phase behaviour of dilute mixtures of helium in the near critical metal mercury.

  8. Metal chloride cathode for a battery

    NASA Technical Reports Server (NTRS)

    Bugga, Ratnakumar V. (Inventor); Distefano, Salvador (Inventor); Bankston, C. Perry (Inventor)

    1991-01-01

    A method of fabricating a rechargeable battery is disclosed which includes a positive electrode which contains a chloride of a selected metal when the electrode is in its active state. The improvement comprises fabricating the positive electrode by: providing a porous matrix composed of a metal; providing a solution of the chloride of the selected metal; and impregnating the matrix with the chloride from the solution.

  9. Metal-on-metal hip joint tribology.

    PubMed

    Dowson, D; Jin, Z M

    2006-02-01

    The basic tribological features of metal-on-metal total hip replacements have been reviewed to facilitate an understanding of the engineering science underpinning the renaissance of these hard-on-hard joints. Metal-on-polymer hip replacements operate in the boundary lubrication regime, thus leading to the design guidance to reduce the femoral head diameter as much as is feasible to minimize frictional torque and volumetric wear. This explains why the gold-standard implant of this form from the past half-century had a diameter of only 22.225 mm (7/8 in). Metal-on-metal implants can operate in the mild mixed lubrication regime in which much of the applied load is supported by elastohydrodynamic films. Correct tribological design leads to remarkably low steady state wear rates. Promotion of the most effective elastohydrodynamic films calls for the largest possible head diameters and the smallest clearances that can reasonably be adopted, consistent with fine surface finishes, good sphericity and minimal structural elastic deformation of the cup on its foundations. This guidance, which is opposite in form to that developed for metal-on-polymer joints, is equally valid for solid (monolithic) metallic heads on metallic femoral stems and surface replacement femoral shells. Laboratory measurements of friction and wear in metal-on-metal joints have confirmed their potential to achieve a very mild form of mixed lubrication. The key lies in the generation of effective elastohydrodynamic lubricating films of adequate thickness compared with the composite roughness of the head and cup. The calculation of the film thickness is by no means easy, but the full procedure is outlined and the use of an empirical formula that displays good agreement with calculations based upon the full numerical solutions is explained. The representation of the lambda ratio, lambda, embracing both film thickness and composite roughness, is described.

  10. Metal phthalocyanine catalysts

    DOEpatents

    Ellis, Jr., Paul E.; Lyons, James E.

    1994-01-01

    As a new composition of matter, alkali metal or ammonium or tetraalkylammonium diazidoperfluorophthalocyanatoferrate. Other embodiments of the invention comprise compositions wherein the metal of the coordination complex is cobalt, manganese and chromium.

  11. Economic Geology (Metals)

    ERIC Educational Resources Information Center

    Gair, Jacob E.

    1972-01-01

    Reviews metalliferous ore-deposit research reported in 1971. Research was dominated by isotopic studies, and worldwide metals exploration was marked by announcements of important new discoveries of base metals, iron ore, nickel, titanium, and uranium. (Author/PR)

  12. The Low Metallicity ISM

    NASA Astrophysics Data System (ADS)

    Chen, Ke-Jung

    2013-04-01

    We present the results from our cosmological simulations of the low metallicity ISM. The first generation of stars in the universe synthesized the first metal during their stellar evolution. Later, the newly forged metal was dispersed to the primordial gas through supernova explosions and formed into the low metallicity ISM. We use cosmological simulations considering the relevant physical processes of early universe to study the formation of low metallicity ISM. For better modeling the physical and chemical properties of the low metallicity ISM, we apply the realistic stellar feedback by using updated stellar models of the first stars and supernovae in our cosmological simulations. Our simulations take the initial conditions from the WMAP data, evolve through the birth of the first ever star and its supernova, until the low metallicity ISM formed. We will discuss the chemical enrichment inside the low metallicity environment and its relation to the later star formation.

  13. Metal cleaner poisoning

    MedlinePlus

    Metal cleaners are very strong chemical products that contain acids. This article discusses poisoning from swallowing or ... Metal cleaners contain organic compounds called hydrocarbons, including: 1,2-butylene oxide Boric acid Cocoyl sarcosine Dicarboxylic ...

  14. Metal Nanoparticle Aerogel Composites

    NASA Technical Reports Server (NTRS)

    Smith, David D.; Sibille, Laurent; Ignont, Erica; Snow, Lanee; Rose, M. Franklin (Technical Monitor)

    2000-01-01

    We have fabricated sol-gels containing gold and silver nanoparticles. Formation of an aerogel produces a blue shift in the surface plasmon resonance as a result of the decrease in the dielectric constant of the matrix upon supercritical extraction of the solvent. However, as a result of chemical interface damping this blue shift does not obey effective medium theories. Annealing the samples in a reducing atmosphere at 400 C eliminates this discrepancy and results in narrowing and further blue shifting of the plasmon resonance. Metal particle aggregation also results in a deviation from the predictions of effective medium theories, but can be controlled through careful handling and by avoiding the use of alcohol. By applying effective medium theories to the heterogeneous interlayer surrounding each metal particle, we extend the technique of immersion spectroscopy to inhomogeneous materials characterized by spatially dependent dielectric constants, such as aerogels. We demonstrate that the shift in the surface plasmon wavelength provides the average fractional composition of each component (air and silica) in this inhomogeneous layer, i.e. the porosity of the aerogel or equivalently, for these materials, the catalytic dispersion. Additionally, the kinetics suggest that collective particle interactions in coagulated metal clusters are perturbed during silica gelation resulting in a change in the aggregate geometry.

  15. Nanochemistry of metals

    NASA Astrophysics Data System (ADS)

    Sergeev, Gleb B.

    2001-10-01

    The results of studies on the nanochemistry of metals published in recent years are generalised. Primary attention is centred on the methods for the synthesis of nanoparticles and their chemical reactions. The means of stabilisation of nanoparticles which involve individual metals and incorporate atoms of several metals are considered as well as their physicochemical properties. Self-assembling processes of nanoparticles are described. The prospects of using metal nanoparticles in semiconductor devices, catalysis, biology and medicine are discussed. The bibliography includes 165 references.

  16. A novel core-shell molecularly imprinted polymer based on metal-organic frameworks as a matrix.

    PubMed

    Qian, Kun; Fang, Guozhen; Wang, Shuo

    2011-09-28

    A novel core-shell molecularly imprinted polymer is firstly prepared by coating the MIP shell onto the surface of the metal-organic framework, which shows a homogeneous polymer film, cubic shape, thermal stability, and exhibits a higher specific surface area and a faster transfer-mass speed compared with that of the bulk MIP.

  17. PRODUCTION OF METALS

    DOEpatents

    Spedding, F.H.; Wilhelm, H.A.; Keller, W.H.

    1961-09-19

    A process is described producing metallic thorium, titanium, zirconium, or hafnium from the fluoride. In the process, the fluoride is reduced with alkali or alkaline earth metal and a booster compound (e.g. iodine or a decomposable oxysalt) in a sealed bomb at superatmospheric pressure and a temperature above the melting point of the metal to be produced.

  18. Metal etching composition

    NASA Technical Reports Server (NTRS)

    Otousa, Joseph E. (Inventor); Thomas, Clark S. (Inventor); Foster, Robert E. (Inventor)

    1991-01-01

    The present invention is directed to a chemical etching composition for etching metals or metallic alloys. The composition includes a solution of hydrochloric acid, phosphoric acid, ethylene glycol, and an oxidizing agent. The etching composition is particularly useful for etching metal surfaces in preparation for subsequent fluorescent penetrant inspection.

  19. Durable metallized polymer mirror

    DOEpatents

    Schissel, Paul O.; Kennedy, Cheryl E.; Jorgensen, Gary J.; Shinton, Yvonne D.; Goggin, Rita M.

    1994-01-01

    A metallized polymer mirror construction having improved durability against delamination and tunneling, comprising: an outer layer of polymeric material; a metal oxide layer underlying the outer layer of polymeric material; a silver reflective layer underneath the metal oxide layer; and a layer of adhesive attaching the silver layer to a substrate.

  20. Durable metallized polymer mirror

    DOEpatents

    Schissel, P.O.; Kennedy, C.E.; Jorgensen, G.J.; Shinton, Y.D.; Goggin, R.M.

    1994-11-01

    A metallized polymer mirror construction is disclosed having improved durability against delamination and tunneling, comprising: an outer layer of polymeric material; a metal oxide layer underlying the outer layer of polymeric material; a silver reflective layer underneath the metal oxide layer; and a layer of adhesive attaching the silver layer to a substrate. 6 figs.