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Sample records for mo-si-b intermetallic coatings

  1. FeAl and Mo-Si-B Intermetallic Coatings Prepared by Thermal Spraying

    SciTech Connect

    Totemeier, T.C.; Wright, R.N.; Swank, W.D.

    2003-04-22

    FeAl and Mo-Si-B intermetallic coatings for elevated temperature environmental resistance were prepared using high-velocity oxy-fuel (HVOF) and air plasma spray (APS) techniques. For both coating types, the effect of coating parameters (spray particle velocity and temperature) on the microstructure and physical properties of the coatings was assessed. Fe-24Al (wt.%) coatings were prepared using HVOF thermal spraying at spray particle velocities varying from 540 m/s to 700 m/s. Mo-13.4Si-2.6B coatings were prepared using APS at particle velocities of 180 and 350 m/s. Residual stresses in the HVOF FeAl coatings were compressive, while stresses in the APS Mo-Si-B coatings were tensile. In both cases, residual stresses became more compressive with increasing spray particle velocity due to increased peening imparted by the spray particles. The hardness and elastic moduli of FeAl coatings also increased with increasing particle velocity, again due to an increased peening effect. For Mo-Si-B coatings, plasma spraying at 180 m/s resulted in significant oxidation of the spray particles and conversion of the T1 phase into amorphous silica and {alpha}-Mo. The T1 phase was retained after spraying at 350 m/s.

  2. Mo-Si-B-Based Coatings for Ceramic Base Substrates

    NASA Technical Reports Server (NTRS)

    Perepezko, John Harry (Inventor); Sakidja, Ridwan (Inventor); Ritt, Patrick (Inventor)

    2015-01-01

    Alumina-containing coatings based on molybdenum (Mo), silicon (Si), and boron (B) ("MoSiB coatings") that form protective, oxidation-resistant scales on ceramic substrate at high temperatures are provided. The protective scales comprise an aluminoborosilicate glass, and may additionally contain molybdenum. Two-stage deposition methods for forming the coatings are also provided.

  3. Novel Processing of mo-si-b Intermetallics for improved efficiency of power systems

    SciTech Connect

    M.J. Kramer; O. Degirmen; A.J. Thom; M. Akinc

    2004-09-30

    Multiphase composite alloys based on the Mo-Si-B system are candidate materials for ultra-high temperature applications. In non load-bearing applications such as thermal barrier coatings or heat exchangers in fossil fuel burners, these materials may be ideally suited. Alloys based on the Mo{sub 5}Si{sub 3}B{sub x} phase (Tl phase) possess excellent oxidation resistance to at least 1600 C in synthetic air atmospheres. However, the ability of Tl-based alloys to resist aggressive combustion environments has not yet been determined. The present work seeks to investigate the resistance of these Mo-Si-B alloys to simulated combustion atmospheres. Material was pre-alloyed by combustion synthesis, and samples for testing were prepared by classic powder metallurgical processing techniques. Precursor material synthesized by self-heating-synthesis was sintered to densities exceeding 98% in an argon atmosphere at 1800 C. The approximate phase assemblage of the material was 57% Tl, 29% MoB, 14% MoSi{sub 2} (wt%). The alloy was oxidized from 1000-1100 C in flowing air containing water vapor at 18 Torr. At 1000 C the material achieved a steady state mass loss, and at 1100 C the material undergoes a steady state mass gain. The oxidation rate of these alloys in this temperature regime was accelerated by the presence of water vapor compared to oxidation in dry air. The results of microstructural analysis of the tested alloys will be discussed. Techniques and preliminary results for fabricating near-net-shaped parts will also be presented.

  4. Development of a Mo-Si-B coating for Nb-based Alloys and the Effects of Zr Additions to Mo-Si-B Coatings for Enhanced Oxidation Protection in Ultra-High Temperature Applications

    NASA Astrophysics Data System (ADS)

    Lu-Steffes, Otto John

    Higher efficiencies and reduced emissions performance of fossil fuel energy systems are achieved with increasing operation temperatures. This increase in operating temperature requires the use of materials with higher melting points such as refractory metal alloys. However, refractory metals suffer from catastrophic oxidation in this type of environment. Thus, oxidation protection for refractory metal alloys is a crucial step in developing next generation ultra-high temperature materials. To meet this challenge, an oxidation resistant coating for Nb based alloys has been designed as well as the incorporation of zirconium into the Mo-Si-B coating to provide further corrosion protection and a reduction in temperature for the underlying multi-layered structure. Niobium samples coated with a Mo-Si-B coating demonstrate enhanced oxidation protection compared to samples only coated with Si-B. Thermogravimetric analysis testing at 1300°C for 24 hours for both the Mo-Si-B coated Nb and Nb-based alloys show enhanced oxidation protection with mass changes of 0.44 mg/cm2 and 0.55 mg/cm2, respectively, compared to the uncoated alloy that had a mass change of 87.6 mg/cm2. To demonstrate the design concept for a coating with thermal barrier behavior, Zr is added to the Mo-Si-B coating through the pack cementation technique. The resulting coating shows that the Zr reacts with the aluminosilica top layer to form Zr silicides and ZrO2. Upon oxidation, the coating forms a mixed top layer composed of borosilica, ZrO2 and ZrSiO 4. Oxidation testing of the Zr modified Mo-Si-B coating exhibits low mass change indicating that the coating provides oxidation protection and that the Zr additions do not interfere with the oxidation protection of the Mo-Si-B coating. Finite element modeling using object oriented finite element analysis of the coating structures yielded an evaluation of the mechanical and thermal properties of the coatings, providing insight into the thermal performance and

  5. PROCESSING, MICROSTRUCTURE AND CREEP BEHAVIOR OF MO-SI-B-BASED INTERMETALLIC ALLOYS FOR VERY HIGH TEMPERATURE STRUCTURAL APPLICATIONS

    SciTech Connect

    Vijay K. Vasudevan

    2005-02-08

    This research project is concerned with developing a fundamental understanding of the effects of processing and microstructure on the creep behavior of refractory intermetallic alloys based on the Mo-Si-B system. During this year, the microstructure, bend strength and compressive creep behavior of a Mo-3Si-1B (in wt.%) alloy were studied. The microstructure of this alloy was three-phase, being composed of {alpha}-Mo, Mo{sub 3}Si and T2-Mo{sub 5}SiB{sub 2} phases. The elastic limit strength of the alloy remained quite high until 1200 C with a value of 800MPa, but dropped rapidly thereafter to a value of 220 MPa at 1400 C. Results of compressive creep tests at 1200 C showed that the creep rates were quite high and varied nearly linearly with stress between 250 and 500 MPa, which suggests that diffusional mechanisms dominate the creep process. Microstructural observations of post-crept samples indicated the presence of many voids in the {alpha}-Mo grains and few cracks in the intermetallic particles and along their interfaces with the {alpha}-Mo matrix. These results and presented and discussed.

  6. Synthesis and analysis of Mo-Si-B based coatings for high temperature oxidation protection of ceramic materials

    NASA Astrophysics Data System (ADS)

    Ritt, Patrick J.

    The use of Ni-based superalloys in turbine engines has all but been exhausted, with operating temperatures nearing the melting point of these materials. The use of ceramics in turbine engines, particularly ceramic matrix composites such as SiC/C and SiC/SiC, is of interest due to their low density and attractive mechanical properties at elevated temperatures. The same materials are also in consideration for leading edges on hypersonic vehicles. However, SiC-based composites degrade in high temperature environments with low partial pressures of oxygen due to active oxidation, as well as high temperature environments containing water or sand. The need for a protective external coating for SiC-based composites in service is obvious. To date, no coating investigated for SiC/C or SiC/SiC has been proven to be resistant to oxidation and corrosion at intermediate and high temperatures, as well as in environments deficient in oxygen. The Mo-Si-B coating shows great promise in this area, having been proven resistant to attack from oxidation at extreme temperatures, from water vapor and from calcia-magnesia-aluminosilicate (CMAS). The adaptation of the Mo-Si-B coating for ceramic materials is presented in detail here. Evaluation of the coating under a range of oxidation conditions as well as simulated re-entry conditions confirms the efficacy of the Mo-Si-B based coating as protection from catastrophic failure. The key to the oxidation and corrosion resistance is a robust external aluminoborosilica glass layer that forms and flows quickly to cover the substrate, even under the extreme simulated re-entry conditions. Suppression of active oxidation of SiC, which may occur during atmospheric re-entry and hypersonic flight trajectories, has also been examined. In order to adapt the Mo-Si-B based coating to low partial pressures of oxygen and elevated temperatures, controlled amounts of Al were added to the Mo-Si-B based coating. The resulting coating decreased the inward

  7. Processing, Microstructure and Creep Behavior of Mo-Si-B-Based Intermetallic Alloys for Very High Temperature Structural Applications

    SciTech Connect

    Vijay Vasudevan

    2008-03-31

    This research project is concerned with developing a fundamental understanding of the effects of processing and microstructure on the creep behavior of refractory intermetallic alloys based on the Mo-Si-B system. In the first part of this project, the compression creep behavior of a Mo-8.9Si-7.71B (in at.%) alloy, at 1100 and 1200 C was studied, whereas in the second part of the project, the constant strain rate compression behavior at 1200, 1300 and 1400 C of a nominally Mo-20Si-10B (in at.%) alloy, processed such as to yield five different {alpha}-Mo volume fractions ranging from 5 to 46%, was studied. In order to determine the deformation and damage mechanisms and rationalize the creep/high temperature deformation data and parameters, the microstructure of both undeformed and deformed samples was characterized in detail using x-ray diffraction, scanning electron microscopy (SEM) with back scattered electron imaging (BSE) and energy dispersive x-ray spectroscopy (EDS), electron back scattered diffraction (EBSD)/orientation electron microscopy in the SEM and transmission electron microscopy (TEM). The microstructure of both alloys was three-phase, being composed of {alpha}-Mo, Mo{sub 3}Si and T2-Mo{sub 5}SiB{sub 2} phases. The values of stress exponents and activation energies, and their dependence on microstructure were determined. The data suggested the operation of both dislocation as well as diffusional mechanisms, depending on alloy, test temperature, stress level and microstructure. Microstructural observations of post-crept/deformed samples indicated the presence of many voids in the {alpha}-Mo grains and few cracks in the intermetallic particles and along their interfaces with the {alpha}-Mo matrix. TEM observations revealed the presence of recrystallized {alpha}-Mo grains and sub-grain boundaries composed of dislocation arrays within the grains (in Mo-8.9Si-7.71B) or fine sub-grains with a high density of b = 1/2<111> dislocations (in Mo-20Si-10B), which

  8. PROCESSING, MICROSTRUCTURE AND CREEP BEHAVIOR OF Mo-Si-B-BASED INTERMETALLIC ALLOYS FOR VERY HIGH TEMPERATURE STRUCTURAL APPLICATIONS

    SciTech Connect

    Vijay K. Vasudevan

    2005-12-21

    This research project is concerned with developing a fundamental understanding of the effects of processing and microstructure on the creep behavior of refractory intermetallic alloys based on the Mo-Si-B system. During this year, the compressive creep behavior of a Mo-3Si-1B (in wt.%) alloy at 1100 and 1200 C were studied and related to the deformation mechanisms through electron microscopy observations of microstructural changes and deformation structures. The microstructure of this alloy was three-phase, being composed of {alpha}-Mo, Mo{sub 3}Si and T2-Mo{sub 5}SiB{sub 2} phases. Results of compressive creep tests at 1200 and 1100 C showed that the creep rates were quite high at stress levels between 250 and 500 MPa, Two minima in the creep strain rate versus strain data were noted, one at small strain values and the second at much larger strains. A stress exponent of 4.26 was obtained upon plotting the strain rate corresponding to the first minima versus stress, which suggests that dislocation climb and glide dominate the creep process in the early stages. On the other hand, the large strain, minimum creep rate versus stress data gave a stress exponent of {approx}1.18, which indicates diffusional mechanisms and recrystallization dominate the later stages of the creep process. At 1100 C, a stress exponent of 2.26 was obtained, which suggests that both diffusional and dislocation mechanisms contribute to the creep strain. Based on the minimum creep rate data at 1100 C and 1200 C, the activation energy for creep was determined to be 525 kJ/mole, which is somewhat higher than that reported for self diffusion in {alpha}-Mo. Microstructural observations of post-crept samples indicated the presence of many voids in the {alpha}-Mo grains and few cracks in the intermetallic particles and along their interfaces with the {alpha}-Mo matrix. In addition, TEM observations revealed the presence of recrystallized grains and sub-grain boundaries composed of dislocation arrays

  9. Development of a multi-variate calibration approach for quantitative analysis of oxidation resistant Mo-Si-B coatings using laser ablation inductively coupled plasma mass spectrometry

    NASA Astrophysics Data System (ADS)

    Cakara, Anja; Bonta, Maximilian; Riedl, Helmut; Mayrhofer, Paul H.; Limbeck, Andreas

    2016-06-01

    Nowadays, for the production of oxidation protection coatings in ultrahigh temperature environments, alloys of Mo-Si-B are employed. The properties of the material, mainly the oxidation resistance, are strongly influenced by the Si to B ratio; thus reliable analytical methods are needed to assure exact determination of the material composition for the respective applications. For analysis of such coatings, laser ablation inductively coupled mass spectrometry (LA-ICP-MS) has been reported as a versatile method with no specific requirements on the nature of the sample. However, matrix effects represent the main limitation of laser-based solid sampling techniques and usually the use of matrix-matched standards for quantitative analysis is required. In this work, LA-ICP-MS analysis of samples with known composition and varying Mo, Si and B content was carried out. Between known analyte concentrations and derived LA-ICP-MS signal intensities no linear correlation could be found. In order to allow quantitative analysis independent of matrix effects, a multiple linear regression model was developed. Besides the three target analytes also the signals of possible argides (40Ar36Ar and 98Mo40Ar) as well as detected impurities of the Mo-Si-B coatings (108Pd) were considered. Applicability of the model to unknown samples was confirmed using external validation. Relative deviations from the values determined using conventional liquid analysis after sample digestion between 5 and 10% for the main components Mo and Si were observed.

  10. Processing of Mo-Si-B intermetallics by extrusion and oxidation properties of the extruded Tl-MoSi{sub 2}-MoB System

    SciTech Connect

    Summers, Eric

    1999-11-08

    An extrusion process was developed that is able to consistently produce large quantities of Mo-Si-B rods without the presence of defects. Binder removal from the extruded rods was studied in detail and it was determined that heating rates on the order of 0.02{degree}/minute (1.2{degree}/hour) are necessary to remove the binder without the formation of defects. This low heating rate resulted in debinding times in excess of 70 hours (approximately 3 days). Wicking was investigated as a means to decrease the time necessary for binder removal. Using 0.05{micro}m alumina powder as a wicking agent, binder removal times were reduced to 10 hours with heating rates up to 1{degree}/minute employed without defect formation. Once the extrusion process was complete the oxidation properties of the Tl-MoSi{sub 2}-MoB extruded phase assemblage was investigated. It was determined that this composition exhibits catastrophic oxidation or pesting in the temperature range of 660--760 C, resulting in the material turning to dust. Outside of this temperature range the composition is oxidatively stable. Continuous mass measurements were taken at 1,300, 1,450, and 1,600 C to determine the oxidation rate constants of this material. Parabolic rate constants of 6.9 x 10{sup {minus}3}, 1.3 x 10{sup {minus}3}, and 9.1 x 10{sup {minus}3} mg{sup 2}/cm{sup 4}/hr were determined for 1,300, 1,450, and 1,600 C respectively.

  11. Mo-Si-B Alloy Development

    SciTech Connect

    Schneibel, J.H.; Kruzie, J.J.; Ritchie, R.O.

    2003-04-24

    Mo-Si-B silicides consisting of the phases {alpha}-Mo (Mo solid solution), Mo{sub 3}Si, and Mo{sub 5}SiB{sub 2} have melting points on the order of 2000 C and have potential as ultra-high temperature structural materials. Mo-Si-B alloys can be processed such that the {alpha}-Mo is present in the form of isolated particles in a silicide matrix, or as a continuous matrix ''cementing'' individual silicide particles together. The latter microstructure is similar to that of WC-Co hard metals. This paper focuses on the relationship between the topology as well as scale of the microstructure of Mo-Mo{sub 3}Si-Mo{sub 5}SiB{sub 2} alloys, and their creep strength and fracture toughness. For example, the creep strength of Mo-Si-B alloys is improved by reducing the {alpha}-Mo volume fraction and by making the {alpha}-Mo phase discontinuous. The fracture toughness is improved by increasing the {alpha}-Mo volume fraction and by making the {alpha}-Mo phase continuous. Room temperature stress intensity factors as high as 21 MPa m{sup 1/2} were obtained. The room temperature fracture toughness of Mo-Si-B alloys can also be improved by microalloying with Zr. The room temperature ductility of Mo itself can be improved by adding MgAl{sub 2}O{sub 4} spinel particles suggesting yet another way to improve the ductile phase toughening of Mo-Si-B alloys.

  12. Thermal barrier coating system with intermetallic overlay bond coat

    SciTech Connect

    Duderstadt, E.C.; Nagaraj, B A.

    1993-08-24

    A superalloy article is described having a thermal barrier coating system thereon, comprising: a substrate made of a material selected from the group consisting of a nickel-based superalloy and a cobalt-based superalloy; and a thermal barrier coating system on the substrate, the thermal barrier coating system including an intermetallic bond coat overlying the substrate, the bond coat being selected from the group consisting of a nickel aluminide and a platinum aluminide intermetallic compound, a thermally grown aluminum oxide layer overlying the intermetallic bond coat, and a ceramic topcoat overlying the aluminum oxide layer.

  13. Oxidation Behavior of Mo-Si-B Alloys in Wet Air

    SciTech Connect

    M. Kramer; A. Thom; O. Degirmen; V. Behrani; M. Akinc

    2002-04-22

    Multiphase composite alloys based on the Mo-Si-B system are candidate materials for ultra-high temperature applications. In non load-bearing uses such as thermal barrier coatings or heat exchangers in fossil fuel burners, these materials may be ideally suited. The present work investigated the effect of water vapor on the oxidation behavior of Mo-Si-B phase assemblages. Three alloys were studied: Alloy 1 = Mo{sub 5}Si{sub 3}B{sub x} (T1)- MoSi{sub 2}- MoB, Alloy 2 = T1- Mo{sub 5}SiB{sub 2} (T2)- Mo{sub 3}Si, and Alloy 3 = Mo- T2- Mo{sub 3}Si. Tests were conducted at 1000 and 1100C in controlled atmospheres of dry air and wet air nominally containing 18, 55, and 150 Torr H{sub 2}O. The initial mass loss of each alloy was approximately independent of the test temperature and moisture content of the atmosphere. The magnitude of these initial losses varied according to the Mo content of the alloys. All alloys formed a continuous, external silica scale that protected against further mass change after volatilization of the initially formed MoO{sub 3}. All alloys experienced a small steady state mass change, but the calculated rates cannot be quantitatively compared due to statistical uncertainty in the individual mass measurements. Of particular interest is that Alloy 3, which contains a significant volume fraction of Mo metal, formed a protective scale. All alloys formed varying amounts of subscale Mo and MoO{sub 2}. This implies that oxygen transport through the external silica scale has been significantly reduced. For all alloys, water vapor accelerated the growth of a multiphase interlayer at the silica scale/unoxidized alloy interface. This interlayer is likely composed of fine Mo and MoO{sub 2} that is dispersed within a thin silica matrix. Alloy 3 was particularly sensitive to water accelerated growth of this interlayer. At 1100 C, the scale thickness after 300 hours increased from about 20 mm in dry air to nearly 100 mm in wet air.

  14. Oxidation Behavior and Chlorination Treatment to Improve Oxidation Resistance of Nb-Mo-Si-B Alloys

    SciTech Connect

    Behrani, Vikas

    2004-01-01

    This thesis is written in an alternate format. The thesis is composed of a general introduction, two original manuscripts, and a general conclusion. References cited within each chapter are given at the end of each chapter. The general introduction starts with the driving force behind this research, and gives an overview of previous work on boron doped molybdenum silicides, Nb/Nb5Si3 composites, boron modified niobium silicides and molybdenum niobium silicides. Chapter 2 focuses on the oxidation behavior of Nb-Mo-Si-B alloys. Chapter 3 contains studies on a novel chlorination technique to improve the oxidation resistance of Nb-Mo-Si-B alloys. Chapter 4 summarizes the important results in this study.

  15. Phase field simulation of a directional solidification of a ternary eutectic Mo-Si-B Alloy

    NASA Astrophysics Data System (ADS)

    Kazemi, O.; Hasemann, G.; Krüger, M.; Halle, T.

    2016-03-01

    We present a eutectic Phase-Field Model for a Mo-Si-B alloy at ternary eutectic composition (Mo-17.5Si-8B), under a constant thermal gradient. The process parameters like cooling rate and thermal gradient were obtained directly from the experimental procedure of zone melting. The equilibrium interface geometries and interface mobility were calculated using an isotropic model. The phase equilibria and the other thermodynamic parameters are obtained by linearizing the Mo-Si-B ternary phase diagram. We have investigated the effect of process parameters on the lamellar growth pattern and lamella pattern stability with respect to the Jackson-Hunt minimum undercooling spacing theory. In order to examine the generated results by the model, they were validated with experimental observed microstructures and measurements and showed to be in a good agreement with the experimental observations.

  16. Chlorination treatment to improve the oxidation resistance of Nb-Mo-Si-B alloys

    NASA Astrophysics Data System (ADS)

    Behrani, Vikas; Thom, Andrew J.; Kramer, Matthew J.; Akinc, Mufit

    2005-03-01

    Recent studies have shown that the quaternary Nb-Mo-Si-B system is not oxidation resistant. The difference in oxidation resistance between Mo-Si-B and Nb-Mo-Si-B may be interpreted in terms of the volatility of the metal oxide that forms. MoO3 evaporates from the surface scale at about 650 °C, leaving a porous borosilicate glassy scale. Nb2O5 persists as a rapidly growing condensed phase that overwhelms the ability of the borosilicate glass to form a protective layer. In the present work, a novel chlorination process was employed to selectively remove Nb2O5 from the scale of the quaternary alloy as volatile NbCl5. A Nb-Mo-Si-B alloy was studied with a nominal composition of 63(Nb,Mo)-30Si-7B (at. pct) with Nb/Mo = 1:1. The alloy consisted of a three-phase microstructure of (Nb,Mo)5Si3B x (T1)-(Nb,Mo)5(Si,B)3 (T2)-(Nb,Mo)5Si3B x (D88). The oxidation behavior of these alloys in air was studied both before and after chlorination. Results showed that Nb2O5 can be selectively removed from the scale to leave a borosilicate-rich scale, which then forms a dense scale after heat treatment at 1100 °C in argon. The oxidation rate of the chlorinated alloy was about one-third that of the unchlorinated alloy under identical conditions. Alloy oxidation during heating to the test temperature was studied, and a plausible mechanism for the formation of porosity in the oxide scale has been offered.

  17. Near-Eutectic Ternary Mo-Si-B Alloys: Microstructures and Creep Properties

    NASA Astrophysics Data System (ADS)

    Hasemann, G.; Kaplunenko, D.; Bogomol, I.; Krüger, M.

    2016-08-01

    In the present work, the microstructural evolution during the solidification of different near-eutectic Mo-Si-B alloys was investigated. The alloy compositions were chosen from the vicinity of the eutectic region with respect to published liquidus projections. The aim was to identify a eutectic alloy composition in the Mo-rich region of the system, which would be suitable for directional solidification (DS). In a second step, two alloy compositions were prepared via DS and first creep results of these near-eutectic DS alloys are presented and discussed.

  18. Mo-Si-B alloys for ultrahigh-temperature structural applications.

    PubMed

    Lemberg, J A; Ritchie, R O

    2012-07-10

    A continuing quest in science is the development of materials capable of operating structurally at ever-increasing temperatures. Indeed, the development of gas-turbine engines for aircraft/aerospace, which has had a seminal impact on our ability to travel, has been controlled by the availability of materials capable of withstanding the higher-temperature hostile environments encountered in these engines. Nickel-base superalloys, particularly as single crystals, represent a crowning achievement here as they can operate in the combustors at ~1100 °C, with hot spots of ~1200 °C. As this represents ~90% of their melting temperature, if higher-temperature engines are ever to be a reality, alternative materials must be utilized. One such class of materials is Mo-Si-B alloys; they have higher density but could operate several hundred degrees hotter. Here we describe the processing and structure versus mechanical properties of Mo-Si-B alloys and further document ways to optimize their nano/microstructures to achieve an appropriate balance of properties to realistically compete with Ni-alloys for elevated-temperature structural applications.

  19. Mo-Si-B alloys for ultrahigh-temperature structural applications.

    PubMed

    Lemberg, J A; Ritchie, R O

    2012-07-10

    A continuing quest in science is the development of materials capable of operating structurally at ever-increasing temperatures. Indeed, the development of gas-turbine engines for aircraft/aerospace, which has had a seminal impact on our ability to travel, has been controlled by the availability of materials capable of withstanding the higher-temperature hostile environments encountered in these engines. Nickel-base superalloys, particularly as single crystals, represent a crowning achievement here as they can operate in the combustors at ~1100 °C, with hot spots of ~1200 °C. As this represents ~90% of their melting temperature, if higher-temperature engines are ever to be a reality, alternative materials must be utilized. One such class of materials is Mo-Si-B alloys; they have higher density but could operate several hundred degrees hotter. Here we describe the processing and structure versus mechanical properties of Mo-Si-B alloys and further document ways to optimize their nano/microstructures to achieve an appropriate balance of properties to realistically compete with Ni-alloys for elevated-temperature structural applications. PMID:22711489

  20. Characterization of electrical resistivity as a function of temperature in the Mo-Si-B system

    SciTech Connect

    Beckman, Sarah E.

    1999-12-10

    Measurements of electrical resistivity as a function of temperature from 25 to 1,500 C were conducted on polycrystalline samples in the Mo-Si-B system. Single phase, or nearly single phase, samples were prepared for the following phases: Mo{sub 3}Si, Mo{sub 5}SiB{sub 2}, Mo{sub 5}Si{sub 3}B{sub x}, MoB, MoSi{sub 2}, and Mo{sub 5}Si{sub 3}. Thesis materials all exhibit resistivity values within a narrow range(4--22 x 10{sup {minus}7}{Omega}-m), and the low magnitude suggests these materials are semi-metals or low density of states metals. With the exception of MoSi{sub 2}, all single phase materials in this study were also found to have low temperature coefficient of resistivity(TCR) values. These values ranged from 2.10 x 10{sup {minus}10} to 4.74 x 10{sup {minus}10}{Omega}-m/{degree} C, and MoSi{sub 2} had a TCR of 13.77 x 10{sup {minus}10}{Omega}-m/{degree} C. The results from the single phase sample measurements were employed in a natural log rule-of-mixtures model to relate the individual phase resistivity values to those of multiphase composites. Three Mo-Si-B phase regions were analyzed: the binary Mo{sub 5}Si{sub 3}-MoSi{sub 2} system, the ternary phase field Mo{sub 5}Si{sub 3}B{sub x}MoB-MoSi{sub 2}, and the Mo{sub 3}Si-Mo{sub 5}SiB{sub 2}-Mo{sub 5} Si{sub 3}B{sub x} ternary region. The experimental data for samples in each of these regions agreed with the natural log model and illustrated that this model can predict the electrical resistivity as a function of temperature of multi-phase, sintered samples within an error of one standard deviation.

  1. Effects of Wet Air and Synthetic Combustion Gas Atmospheres on the Oxidation Behavior of Mo-Si-B Alloys

    SciTech Connect

    Kramer, M.J.; Thom, A.J.; Mandal, P.; Behrani, V.; Akinc, M.

    2003-04-24

    Continuing our work on understanding the oxidation behavior of multiphase composite alloys based on the Mo-Si-B system, we investigated three alloys in the Mo-Si-B system, designated as A1, A2, and A3. The nominal phase assemblages of these alloys are: A1 = Mo{sub 5}Si{sub 3}B{sub x} (T1)-MoSi{sub 2}-MoB, A2 = T1-Mo{sub 5}SiB{sub 2} (T2)-Mo{sub 3}Si, and A3 = Mo-T2-Mo{sub 3}Si. Our previous work showed that for exposures to 1100 C, all alloys formed a protective oxide scale in dry air. Exposures to wet air containing about 150 Torr water promoted the formation of a multiphase layer near the scale/alloy interface composed of Mo and MoO{sub 2}. Interrupted mass loss measurements indicated a near zero mass change. In the present study, isothermal mass measurements were conducted in order to quantitatively determine the oxidation rate constants at 1000 C in both dry and wet air. These measurements are critical for understanding the nature of scale development during the initial exposure, as well as the nature of scale stability during the long-term exposure. Isothermal measurements were also conducted at 1600 C in dry air to make an initial determination of alloy stability with respect to Vision 21 goals. We also conducted alloy oxidation testing in a synthetic oxidizing combustion atmosphere. Alloys were exposed up to 300 hours at 1100 C to a gas mixture having an approximate gas composition of N{sub 2} - 13 CO{sub 2} - 10 H{sub 2}O - 4 O{sub 2}. This gas composition simulates oxidizing flue gas, but does not contain a sulfidizing agent that would also be present in flue gas. The oxidized samples were carefully analyzed by SEM/EDS. This analysis will be discussed to provide an understanding of the role of water vapor and the synthetic combustion atmosphere on the oxidative stability of Mo-Si-B alloys.

  2. Formation of intermetallic compound coating on magnesium AZ91 cast alloy

    NASA Astrophysics Data System (ADS)

    Zhu, Tianping; Gao, Wei

    2009-08-01

    This study describes an intermetallic compound coating formed on AZ91 Mg cast alloy. The Al sputtered on AZ91 cast alloy reacted with substrate during a short period of heat treatment at 435°C, resulting in the formation of a continuous intermetallic compound layer. The short period treatment has the advantage of minimizing the negative effect on the microstructure of substrate and the mechanical properties, comparing with the reported diffusion coatings. DSC measurement and examination on the cross-section of Al sputtered samples show that local melting occurred along the Al/substrate interface at the temperature range between 430~435°C. The formation mechanism of intermetallic compound coating is proposed in terms of the local melting at Al/substrate interface. The salt water immersion test showed significant improvement in corrosion resistance of the intermetallic compound coated AZ91 cast alloy compared with the as-cast alloys.

  3. Modification of Surface Layers by Surfacing Intermetallic Coatings with Variable Properties

    NASA Astrophysics Data System (ADS)

    Makeev, D. N.; Zakharov, O. V.; Vinogradov, A. N.; Kochetkov, A. V.

    2016-02-01

    The paper considers the possibility of forming coating layers for parts within wide limits of microhardness. The technology uses surfacing of intermetallic coatings provided by a unique experimental setup. Theoretical and experimental dependence of the coating layer microhardness on the filler concentration using the changes in the speed of the filler wire feed and current intensity were determined.

  4. Oxidation Control of Atmospheric Plasma Sprayed FeAl Intermetallic Coatings Using Dry-Ice Blasting

    NASA Astrophysics Data System (ADS)

    Song, Bo; Dong, Shujuan; Coddet, Pierre; Hansz, Bernard; Grosdidier, Thierry; Liao, Hanlin; Coddet, Christian

    2013-03-01

    The performance of atmospheric plasma sprayed FeAl coatings has been remarkably limited because of oxidation and phase transformation during the high-temperature process of preparation. In the present work, FeAl intermetallic coatings were prepared by atmospheric plasma spraying combined with dry-ice blasting. The microstructure, oxidation, porosity, and surface roughness of FeAl intermetallic coatings were investigated. The results show that a denser FeAl coating with a lower content of oxide and lower degree of phase transformation can be achieved because of the cryogenic, the cleaning, and the mechanical effects of dry-ice blasting. The surface roughness value decreased, and the adhesive strength of FeAl coating increased after the application of dry-ice blasting during the atmospheric plasma spraying process. Moreover, the microhardness of the FeAl coating increased by 72%, due to the lower porosity and higher dislocation density.

  5. Novel Nanocrystalline Intermetallic Coatings for Metal Alloys in Coal-fired Environments

    SciTech Connect

    Z. Zak Fang; H. Y. Sohn

    2009-08-31

    Intermetallic coatings (iron aluminide and nickel aluminide) were prepared by a novel reaction process. In the process, the aluminide coating is formed by an in-situ reaction between the aluminum powder fed through a plasma transferred arc (PTA) torch and the metal substrate (steel or Ni-base alloy). Subjected to the high temperature within an argon plasma zone, aluminum powder and the surface of the substrate melt and react to form the aluminide coatings. The prepared coatings were found to be aluminide phases that are porosity-free and metallurgically bonded to the substrate. The coatings also exhibit excellent high-temperature corrosion resistance under the conditions which simulate the steam-side and fire-side environments in coal-fired boilers. It is expected that the principle demonstrated in this process can be applied to the preparation of other intermetallic and alloy coatings.

  6. Formation of Intermetallic Ni-Al Coatings by Mechanical Alloying with Different Intensities

    NASA Astrophysics Data System (ADS)

    Zadorozhnyy, V. Yu.; Kaloshkin, S. D.; Churyukanova, M. N.; Borisova, Yu. V.

    2013-04-01

    Intermetallic Ni-Al coatings on the Ni substrate were prepared by the mechanical alloying (MA) method in mechanical activators of vibratory and planetary type. It was found that coatings that were fabricated in a high-energy (planetary) activator in comparison with those fabricated in a low-energy (vibratory) activator are more homogeneous, have higher density, and experience better adhesion to the substrate. It was shown that different intermetallic phases (NiAl, NiAl3, and Ni2Al3) can form directly during the MA treatment in the planetary activator.

  7. Plasma sprayed ceramic thermal barrier coating for NiAl-based intermetallic alloys

    NASA Technical Reports Server (NTRS)

    Miller, Robert A. (Inventor); Doychak, Joseph (Inventor)

    1994-01-01

    A thermal barrier coating system consists of two layers of a zirconia-yttria ceramic. The first layer is applied by low pressure plasma spraying. The second layer is applied by conventional atmospheric pressure plasma spraying. This facilitates the attachment of a durable thermally insulating ceramic coating directly to the surface of a highly oxidation resistant NiAl-based intermetallic alloy after the alloy has been preoxidized to promote the formation of a desirable Al2O3 scale.

  8. Preparation and properties of the Ni-Al/Fe-Al intermetallics composite coating produced by plasma cladding

    NASA Astrophysics Data System (ADS)

    Zhang, Li-Min; Liu, Bang-Wu; Sun, Dong-Bai

    2011-12-01

    A novel approach to produce an intermetallic composite coating was put forward. The microstructure, microhardness, and dry-sliding wear behavior of the composite coating were investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive spectrum (EDS) analysis, microhardness test, and ball-on-disc wear experiment. XRD results indicate that some new phases FeAl, Fe0.23Ni0.77Al, and Ni3Al exit in the composite coating with the Al2O3 addition. SEM results show that the coating is bonded with carbon steel metallurgically and exhibits typical rapid directional solidification structures. The Cr7C3 carbide and intermetallic compounds co-reinforced composite coating has a high average hardness and exhibits an excellent wear resistance under dry-sliding wear test compared with the Cr7C3 carbide-reinforced composite coating. The formation mechanism of the intermetallic compounds was also investigated.

  9. Wear Behavior and Mechanism of Fe-Al Intermetallic Coating Prepared by Hot-Dip Aluminizing and Diffusion

    NASA Astrophysics Data System (ADS)

    Zhang, Q. Y.; Zhou, Y.; Liu, J. Q.; Chen, K. M.; Mo, J. G.; Cui, X. H.; Wang, S. Q.

    2016-05-01

    A Fe-Al intermetallic compound coating was prepared on AISI H13 steel by hot-dip aluminizing and subsequent high-temperature diffusion. Dry sliding wear tests of the Fe-Al intermetallic coating were performed at 298 K to 873 K (25 °C to 600 °C). The wear behavior of the Fe-Al intermetallic coating was noticed to vary markedly with the temperature and load. At 298 K (25 °C), the wear rate rapidly increased with an increase of the load. As the temperature was elevated, the wear rate dramatically decreased except for the cases under 300 N at 473 K and 673 K (200 °C and 400 °C). The Fe-Al intermetallic coating possessed an excellent elevated-temperature wear performance, especially at 673 K to 873 K (400 °C to 600 °C), but worse room-temperature one, which were noticed to be attributed to the existence and inexistence of thin tribo-oxide layers, respectively. Such a thin tribo-oxide layer was considered to provide a protection for the intermetallic compound. When the tribo-oxide layer did not form at room temperature or the formed one was massively delaminated above the critical load at elevated temperatures, Fe-Al intermetallic coating possessed poor wear resistance.

  10. Fabrication of intermetallic coatings for electrical insulation and corrosion resistance on high-temperature alloys

    SciTech Connect

    Park, J.-H.; Cho, W.D.

    1996-11-01

    Several intermetallic films were applied to high-temperature alloys (V alloys and 304, 316 stainless steels) to provide electrical insulation and corrosion resistance. Alloy grain growth at 1000 C for the V-5Cr-5Ti alloy was investigated to determine stability of the alloy substrate during coating formation by CVD or metallic vapor processes at 800-850 C. Film layers were examined by optical and scanning electron microscopy and by electron-energy-dispersive and XRD analysis; they were also tested for electrical resistivity and corrosion resistance. Results elucidated the nature of the coatings, which provided both electrical insulation and high-temperature corrosion protection.

  11. Development of Cu alloy anode and separator coated with Al-Ni intermetallic compound

    SciTech Connect

    Toyokura, K.; Hoshino, K.; Yamamoto, M.

    1996-12-31

    Anode made of Cu alloy and separator coated with Al-Ni intermetallic compound have been developed for VCFC. Anode of Ni alloy is usually used. However, the alternative of cost lower than Ni alloy anode should be needed, because Ni is expensive. Cu is attractive as an anode material for VCFC because it is inexpensive and electrochemically noble. However, the creep resistance of Cu is not sufficient, compared with Ni alloy. In this study, strengthening due to oxide-dispersed microstructure has been developed in Cu-Ni-Al alloy with the two-step sintering process. A wet-seal technique has been widely applied for gas-sealing and supporting of electrolyte in MCFC. Since the wet-seal area is exposed to a severe corrosive environment, corrosion resistance of material for wet sealing is related with the cell performance. Al-Ni plating with post-heat treating for stainless steel has been investigated. Stainless steel substrate was plated with Al after being coated with Ni, then heat-treated at 750 {degrees}C for 1 hour in Ar gas atmosphere. Due to the treatment, Al-Ni intermetallic compound ( mainly Al3Ni2 ) layer is formed on stainless steel surface. The long-term immersion test was carried out till 14,500 hours in 62 mol% Li{sub 2}CO{sub 3}-38 mol% K{sub 2}CO{sub 3} at 650 {degrees}C under air-30%CO{sub 2} atmosphere, for the purpose of evaluating the corrosion resistance and thermal stability of Al-Ni intermetallic compound layer in actual generating with VCFC.

  12. Fabrication of intermetallic coatings for electrical and corrosion resistance on high-temperature alloys

    SciTech Connect

    Park, J.H.; Cho, W.D.

    1994-10-01

    Several intermetallic films were fabricated to high-temperature alloys (V-alloys and 304 and 316 stainless steels) to provide electrical insulation and corrosion resistance. Alloy grain-growth behavior at 1000{degrees}C for the V-5Cr-5Ti was investigated to determine the stability of alloy substrate during coating formation by chemical vapor deposition (CVD) or metallic vapor processes at 800-850{degrees}C. Film layers were examined by optical and scanning electron microscopy and by electron-energy-dispersive and X-ray diffraction analysis and tested for electrical resistivity and corrosion resistance. The results elucidated the nature of the coatings, which provided both electrical insulation and high-temperature corrosion protection.

  13. CaO insulator and Be intermetallic coatings on V-base alloys for liquid-lithium fusion blanket applications

    SciTech Connect

    Park, J.H.; Kassner, T.F.

    1996-04-01

    The objective of this study is to develop (a) stable CaO insulator coatings at the Liquid-Li/structural-material interface, with emphasis on electrically insulating coating that prevent adverse MHD-generated currents from passing through the V-alloy wall, and (b) stable Be-V intermetallic coating for first-wall components that face the plasma. Electrically insulating and corrosion-resistant coatings are required at the liquid-Li/structural interface in fusion first-wall/blanket application. The electrical resistance of CaO coatings produced on oxygen-enriched surface layers of V-5%Cr-5%Ti by exposing the alloy to liquid Li that contained 0.5-85 wt% dissolved Ca was measured as a function of time at temperatures between 250 and 600{degrees}C. Crack-free Be{sub 2}V intermetallic coatings were also produced by exposing V-alloys to liquid Li that contained Be as a solute. These techniques can be applied to various shapes (e.g., inside/outside of tubes, complex geometrical shapes) because the coatings are formed by liquid-phase reactions.

  14. Nanocomposite Fe-Al Intermetallic Coating Obtained by Gas Detonation Spraying of Milled Self-Decomposing Powder

    NASA Astrophysics Data System (ADS)

    Senderowski, Cezary

    2014-10-01

    The nanocomposite structure of Fe-Al intermetallic coating, created in situ during gas detonation spraying (GDS) of as-milled self-decomposing powder and containing disordered 8 nm FeAl nanocrystals, was analyzed using scanning electron microscopy (SEM) with energy-dispersive x-ray (EDX) spectroscopy, transmission electron microscopy (TEM), selected-area electron diffraction (SAED), and x-ray diffraction methods. It is found that the Fe-Al coating is characterized by a sublayer morphology consisting of flattened and partially melted splats containing a wide Al range from about 26 to 52 at.%, as well as Al2O3 oxides, created in situ at the internal interfaces of splats during the GDS process. The complex oxide films, identified as amorphous Al2O3, which are formed in the nanocrystalline Fe-Al matrix of the GDS coating behave like a composite reinforcement in the intermetallic Fe-Al coating. The combined presence of nanosized subgrains in the Fe-Al matrix and the Al2O3 nanoceramic dispersoids significantly increases the microhardness of the coating.

  15. Electrodeposited nickel(3) aluminide base intermetallic coatings and their resistance to high temperature degradation in hydrocarbon cracking environments

    NASA Astrophysics Data System (ADS)

    Liu, Haifeng

    This research was aimed at developing novel Ni-A1 base intermetallic coatings to protect commercial Fe-Ni-Cr tube alloys from severe corrosive degradation at high temperatures. These alloys are widely used in petrochemical, chemical, and energy conversion industries. The coating process and coating evaluation were the two main aspects of this investigation. A two-step coating processing has been successfully developed to in situ apply pure and CeO2-modified Ni3Al intermetallic coatings onto Fe-Ni-Cr substrates. The process consists of the electrodeposition of Ni-Al and Ni-Al-CeO2 composite coatings from a Watt's nickel bath containing Al and CeO2 particles via a cost-effective electroplating technique and an annealing treatment of the as-plated coatings. It was found that the deposition of Al particles obeyed a Guglielmi model, and that REO particles interfered significantly with the deposition of Al particles. The long-term resistance of pure and CeO2-modified Ni 3A1 coatings to cyclic oxidation, carburization, coke formation, and metal dusting was evaluated in flowing dry air, 2 % CH4-H 2, and CO-H2-H2O respectively. Due to the high porosity, pure and CeO2-dispersed Ni3Al coatings exhibited poor resistance to cyclic oxidation at 850°C. CeO2 improved the spallation resistance of the Ni3Al base coatings during cyclic oxidation at 1050°C. CeO2-dispersed Ni3Al coatings showed better carburization resistance, particularly at 1050°C. Ni 3A1-based coatings. Those CeO2-dispersed were susceptible to coke formation and metal dusting at 650°C. Pre-oxidation improved the resistance of Ni3Al-based coatings to coke formation and metal dusting at 650°C, but the effectiveness depended on the integrity of the induced alumina scale. Special attention was paid to several aspects of coating degradation. These aspects included microstructure changes, degradation mechanisms, coating/substrate interdiffusion, effect of corrosive atmosphere, and effect of CeO2 on coating

  16. Corrosive sliding wear behavior of laser clad Mo 2Ni 3Si/NiSi intermetallic coating

    NASA Astrophysics Data System (ADS)

    Lu, X. D.; Wang, H. M.

    2005-05-01

    Many ternary metal silicides such as W 2Ni 3Si, Ti 2Ni 3Si and Mo 2Ni 3Si with the topologically closed-packed (TCP) hP12 MgZn 2 type Laves phase crystal structure are expected to have outstanding wear and corrosion resistance due to their inherent high hardness and sluggish temperature dependence and strong atomic bonds. In this paper, Mo 2Ni 3Si/NiSi intermetallic coating was fabricated on substrate of an austenitic stainless steel AISI321 by laser cladding using Ni-Mo-Si elemental alloy powders. Microstructure of the coating was characterized by optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive X-ray analysis (EDS). Wear resistance of the coating is evaluated under corrosive sliding wear test condition. Influence of corrosion solutions on the wear resistance of the coating was studied and the wear mechanism was discussed based on observations of worn surface morphology. Results showed that the laser clad Mo 2Ni 3Si/NiSi composite coating have a fine microstructure of Mo 2Ni 3Si primary dendrites and the interdendritic Mo 2Ni 3Si/NiSi eutectics. The coating has excellent corrosive wear resistance compared with austenitic stainless steel AISI321 under acid, alkaline and saline corrosive environments.

  17. Characterization of Nanostructured NbSi2 Intermetallic Coatings Obtained by Plasma Spraying of Mechanically Alloyed Powders

    NASA Astrophysics Data System (ADS)

    Yazdani, Zohreh; Karimzadeh, Fathallah; Abbasi, Mohammad-Hasan

    2015-08-01

    Nanostructured NbSi2 powders plasma sprayed on to Ti-6Al-4V substrates were characterized in this research. After preparation of the nanostructured NbSi2 powders by mechanical alloying of an Nb-Si powder mixture, agglomeration was performed to obtain a particle size suitable for spraying. The agglomerated powders were then sprayed by atmospheric plasma spraying. Structural transformation of the powders and morphological and mechanical changes of the coatings were examined by use of x-ray diffraction analysis, scanning electron microscopy, energy dispersive spectroscopy, and microhardness testing. During milling, NbSi2 intermetallic with a grain size of approximately 15 nm was gradually formed. After plasma spraying, a coating of hardness 550 ± 8 HV with a uniform nanocrystalline structure, low oxide content, low porosity, and a good adhesion to the substrate was obtained. No phase change occurred after spraying and the NbSi2 compound remained nanostructured with a grain size of approximately 82 nm.

  18. Synthesis of advanced aluminide intermetallic coatings by low-energy Al-ion radiation.

    PubMed

    Shen, Mingli; Gu, Yan; Zhao, Panpan; Zhu, Shenglong; Wang, Fuhui

    2016-01-01

    Metals that work at high temperatures (for instance, superalloys in gas-turbines) depend on thermally grown oxide (TGO, commonly alumina) to withstand corrosion attack. Nickel Aluminide (NiAl) as one superior alumina TGO former plays an important role in protective coatings for turbine blades in gas-turbine engines used for aircraft propulsion and power generation. Lowering TGO growth rate is essentially favored for offering sustainable protection, especially in thermal barrier coatings (TBC). However, it can only be achieved currently by a strategy of adding the third element (Pt or reactive elements) into NiAl during traditional diffusion- or deposition-based synthesis of the coating. Here we present a highly flexible Al-ion radiation-based synthesis of advanced NiAl coatings, achieving low TGO growth rate without relying on the third element addition. Our results expand the strategy for lowering TGO growth rate and demonstrate potentials for ion radiation in advancing materials synthesis. PMID:27194417

  19. Synthesis of advanced aluminide intermetallic coatings by low-energy Al-ion radiation.

    PubMed

    Shen, Mingli; Gu, Yan; Zhao, Panpan; Zhu, Shenglong; Wang, Fuhui

    2016-05-19

    Metals that work at high temperatures (for instance, superalloys in gas-turbines) depend on thermally grown oxide (TGO, commonly alumina) to withstand corrosion attack. Nickel Aluminide (NiAl) as one superior alumina TGO former plays an important role in protective coatings for turbine blades in gas-turbine engines used for aircraft propulsion and power generation. Lowering TGO growth rate is essentially favored for offering sustainable protection, especially in thermal barrier coatings (TBC). However, it can only be achieved currently by a strategy of adding the third element (Pt or reactive elements) into NiAl during traditional diffusion- or deposition-based synthesis of the coating. Here we present a highly flexible Al-ion radiation-based synthesis of advanced NiAl coatings, achieving low TGO growth rate without relying on the third element addition. Our results expand the strategy for lowering TGO growth rate and demonstrate potentials for ion radiation in advancing materials synthesis.

  20. Synthesis of advanced aluminide intermetallic coatings by low-energy Al-ion radiation

    NASA Astrophysics Data System (ADS)

    Shen, Mingli; Gu, Yan; Zhao, Panpan; Zhu, Shenglong; Wang, Fuhui

    2016-05-01

    Metals that work at high temperatures (for instance, superalloys in gas-turbines) depend on thermally grown oxide (TGO, commonly alumina) to withstand corrosion attack. Nickel Aluminide (NiAl) as one superior alumina TGO former plays an important role in protective coatings for turbine blades in gas-turbine engines used for aircraft propulsion and power generation. Lowering TGO growth rate is essentially favored for offering sustainable protection, especially in thermal barrier coatings (TBC). However, it can only be achieved currently by a strategy of adding the third element (Pt or reactive elements) into NiAl during traditional diffusion- or deposition-based synthesis of the coating. Here we present a highly flexible Al-ion radiation-based synthesis of advanced NiAl coatings, achieving low TGO growth rate without relying on the third element addition. Our results expand the strategy for lowering TGO growth rate and demonstrate potentials for ion radiation in advancing materials synthesis.

  1. Synthesis of advanced aluminide intermetallic coatings by low-energy Al-ion radiation

    PubMed Central

    Shen, Mingli; Gu, Yan; Zhao, Panpan; Zhu, Shenglong; Wang, Fuhui

    2016-01-01

    Metals that work at high temperatures (for instance, superalloys in gas-turbines) depend on thermally grown oxide (TGO, commonly alumina) to withstand corrosion attack. Nickel Aluminide (NiAl) as one superior alumina TGO former plays an important role in protective coatings for turbine blades in gas-turbine engines used for aircraft propulsion and power generation. Lowering TGO growth rate is essentially favored for offering sustainable protection, especially in thermal barrier coatings (TBC). However, it can only be achieved currently by a strategy of adding the third element (Pt or reactive elements) into NiAl during traditional diffusion- or deposition-based synthesis of the coating. Here we present a highly flexible Al-ion radiation-based synthesis of advanced NiAl coatings, achieving low TGO growth rate without relying on the third element addition. Our results expand the strategy for lowering TGO growth rate and demonstrate potentials for ion radiation in advancing materials synthesis. PMID:27194417

  2. FeAl and NbAl3 Intermetallic-HVOF Coatings: Structure and Properties

    NASA Astrophysics Data System (ADS)

    Guilemany, J. M.; Cinca, N.; Dosta, S.; Cano, I. G.

    2009-12-01

    Transition metal aluminides in their coating form are currently being explored in terms of resistance to oxidation and mechanical behavior. This interest in transition metal aluminides is mainly due to the fact that their high Al content makes them attractive for high-temperature applications. This is also a reason to study their resistance to wear; they may be suitable for use in applications that produce a lot of wear in aggressive environments, thus replacing established coating materials. In this study, the microstructure, microhardness, and wear and oxidation performance of FeAl and NbAl3 coatings produced by high-velocity oxy-fuel spraying are evaluated with two main aims: (i) to compare these two coating systems—a commonly studied aluminide (FeAl) and, NbAl3, an aluminide whose deposition by thermal spraying has not been attempted to date—and (ii) to analyze the relationship between their microstructure, composition and properties, and so clarify their wear and oxidation mechanisms. In the present study, the higher hardness of niobium aluminide coatings did not correlate with a higher wear resistance and, finally, although pesting phenomena (disintegration in oxidizing environments) were already known of in bulk niobium aluminides, here their behavior in the coating form is examined. It was shown that such accelerated oxidation was inevitable with respect to the better resistance of FeAl, but further improvements are foreseen by addition of alloying elements in that alloy.

  3. Whisker formation in Sn and Pb-Sn coatings: Role of intermetallic growth, stress evolution, and plastic deformation processes

    SciTech Connect

    Chason, E.; Jadhav, N.; Kumar, K. S.; Chan, W. L.; Reinbold, L.

    2008-04-28

    We have simultaneously measured the evolution of intermetallic volume, stress, and whisker density in Sn and Pb-Sn alloy layers on Cu to study the fundamental mechanisms controlling whisker formation. For pure Sn, the stress becomes increasingly compressive and then saturates, corresponding to a plastically deformed region spreading away from the growing intermetallic particles. Whisker nucleation begins after the stress saturates. Pb-Sn layers have similar intermetallic growth kinetics but the resulting stress and whisker density are much less. Measurements after sputtering demonstrate the important role of the surface oxide in inhibiting stress relaxation.

  4. Dynamic nanomechanical properties of novel Si-rich intermetallic coatings growth on a medical 316 LVM steel by hot dipping in a hypereutectic Al-25Si alloy.

    PubMed

    Frutos, E; González-Carrasco, J L

    2015-06-01

    This aim of this study is to determine the elastoplastic properties of Ni-free Al3FeSi2 intermetallic coatings grown on medical stainless steel under different experimental conditions. Elastoplastic properties are defined by the plasticity index (PI), which correlates the hardness and the Young's modulus. Special emphasis is devoted to correlate the PI with the wear resistance under sliding contact, determined by scratch testing, and fracture toughness, determined by using a novel method based on successive impacts with small loads. With regard to the substrate, the developed coatings are harder and exhibit a lower Young's reduced modulus, irrespective of the experimental conditions. It has been shown that preheating of the samples prior to hot dipping and immersion influences the type and volume fraction of precipitates, which in turn also affect the nanomechanical properties. The higher the preheating temperature is, the greater the Young's reduced modulus is. For a given preheating condition, an increase of the immersion time yields a decrease in hardness. Although apparent friction coefficients of coated specimens are smaller than those obtained on AISI 316 LVM, they increase when using preheating or higher immersion times during processing, which correlates with the PI. The presence of precipitates produces an increase in fracture toughness, with values greater than those presented by samples processed on melted AlSi alloys with lower Si content (12 wt%). Therefore, these intermetallic coatings could be considered "hard but tough", suitable to enhance the wear resistance, especially when using short periods of immersion. PMID:25778350

  5. The structure and physical-mechanical properties of the heat-resistant Ni-Co-Cr-Al-Y intermetallic coating obtained using rebuilt plasma equipment

    NASA Astrophysics Data System (ADS)

    Tarasenko, Yu. P.; Tsareva, I. N.; Berdnik, O. B.; Fel, Ya. A.; Kuzmin, V. I.; Mikhalchenko, A. A.; Kartaev, E. V.

    2014-12-01

    Results of a study of the structure, physico-mechanical properties, and the resistance to heat of Ni-Co-Cr-Al-Y intermetallic coatings obtained by powder spraying on the standard UPU-3D plasma spray facility (plasmatron with self-establishing arc length) and on the rebuilt facility equipped with the enhanced-power PNK-50 plasmatron with sectionalized inter-electrode insert, are reported. Coatings of higher density ( ρ = 7.9 g/cm3) and higher microhardness (H μ = 770 kg-force/mm2) with lower porosity values ( P = 5.7 %, P c = 5.1 %, and P 0 = 0.6 %) and high resistance to heat ((M - M0)/M0 = 1.2) were obtained. The developed coating is intended for protection of the working surfaces of turbine engine blades in gas-turbine power plants.

  6. Intermetallic nanoparticles

    SciTech Connect

    Singh, Dileep; Yusufoglu, Yusuf; Timofeeva, Elena; Routbort, Jules

    2015-07-14

    A process for preparing intermetallic nanoparticles of two or more metals is provided. In particular, the process includes the steps: a) dispersing nanoparticles of a first metal in a solvent to prepare a first metal solution, b) forming a reaction mixture with the first metal solution and a reducing agent, c) heating the reaction mixture to a reaction temperature; and d) adding a second metal solution containing a salt of a second metal to the reaction mixture. During this process, intermetallic nanoparticles, which contain a compound with the first and second metals are formed. The intermetallic nanoparticles with uniform size and a narrow size distribution is also provided. An electrochemical device such as a battery with the intermetallic nanoparticles is also provided.

  7. Intermetallic nanoparticles

    SciTech Connect

    Singh, Dileep; Yusufoglu, Yusuf; Timofeeva, Elena; Routbort, Jules L.

    2015-11-20

    A process for preparing intermetallic nanoparticles of two or more metals is provided. In particular, the process includes the steps: a) dispersing nanoparticles of a first metal in a solvent to prepare a first metal solution, b) forming a reaction mixture with the first metal solution and a reducing agent, c) heating the reaction mixture to a reaction temperature; and d) adding a second metal solution containing a salt of a second metal to the reaction mixture. During this process, intermetallic nanoparticles, which contain a compound with the first and second metals are formed. The intermetallic nanoparticles with uniform size and a narrow size distribution is also provided. An electrochemical device such as a battery with the intermetallic nanoparticles is also provided.

  8. Microstructure and Sliding Wear Behavior of Fe-Based Coatings Manufactured with HVOF and HVAF Thermal Spray Processes

    NASA Astrophysics Data System (ADS)

    Milanti, A.; Matikainen, V.; Bolelli, G.; Koivuluoto, H.; Lusvarghi, L.; Vuoristo, P.

    2016-06-01

    The microstructure and micromechanical behavior of thermally sprayed Fe-based coatings manufactured with high-velocity oxygen fuel (HVOF) and high-velocity air fuel (HVAF) processes were investigated. Fe-Cr-Ni-Si-B-C and Fe-Cr-Ni-Mo-Si-B-C powders were used as the feedstock materials. The coatings showed a highly dense microstructure with near-zero oxidation. The microstructure of the feedstock powders was better retained when sprayed with HVAF process. Differential scanning calorimetry revealed two small exothermic peaks at about 600 °C for the HVOF-sprayed coatings, without any increase in weight in thermogravimetric analysis. It suggested the re-precipitation of carbides that were dissolved during spraying due to the higher particle temperature reported by spray diagnostics system during the HVOF process (≈1800 °C) compared to the HVAF one (≈1400 °C). Micro- and nano-indentations helped to show the difference in inter-lamellar cohesive strength and, in turn, in the particle deposition mechanism. Coatings sprayed with Fe-Cr-Ni-Mo-Si-B-C composition possessed higher sliding wear resistance than that of Fe-Cr-Ni-Si-B-C due to higher nano-hardness. More specifically, HVOF-sprayed Fe-Cr-Ni-Mo-Si-B-C coating showed the largest intra-lamellar hardness, the largest elasticity, and high quality of particle interfaces which resulted in lower sliding wear rate.

  9. In-situ identification of iron--zinc intermetallics in galvannealed steel coatings and iron oxides on exposed steel

    NASA Astrophysics Data System (ADS)

    Cook, Desmond C.

    1998-12-01

    Identification of all the compounds present in various coatings on steels is particularly difficult. Non-destructive, in-situ analysis is necessary if the fraction of each compound as well as its probable layering within the coating, is to be determined. Mössbauer spectroscopy is one valuable probe capable of uniquely identifying all iron compounds which form as coatings on steel and other iron alloy surfaces. To investigate a complete coating several criteria need to be considered. Removing the coating inevitably leaves a small and perhaps important component intact on the substrate. Therefore investigating the coating as it remains intact on the steel is important if complete identification of the iron compounds is to be made. This also preserves crystalline texture or preferred growth orientation within the coating to which the Mössbauer effect is sensitive. Mössbauer spectroscopy is a non-destructive technique which allows the integrity of the coating to be maintained during analysis. The combined transmission and scattering Mössbauer geometries generally result in accurate analysis of the coating composition. For the scattering geometry added information on compound layering is obtained if separate Mössbauer spectra are recorded using the re-emitted gamma rays as well as the conversion electrons and subsequently emitted X-rays. In-situ scattering Mössbauer spectroscopy has been used to characterize the iron--zinc alloys which form in the coatings of commercially produced corrosion resistant galvannealed sheet steel, a product of great interest to automotive producers. The results show that different amounts of four iron--zinc phases are present depending on the production conditions of the coating. The different phases are also distinctly layered. Mössbauer analyses of corrosion coatings formed on the surface of steels which have been exposed to different environments has also been undertaken. Materials include structural steels exposed for up to 25

  10. Reaction synthesis of intermetallics

    SciTech Connect

    Deevi, S.C.; Sikka, V.K.

    1994-12-31

    Exothermicity associated with the synthesis of aluminides was utilized to obtain nickel, iron, and cobalt aluminides. Combustion synthesis, extrusion, and hot pressing were utilized to obtain intermetallics and their composites. Extrusion conditions, reduction ratios, and hot-pressing conditions of the intermetallics and their composites are discussed.

  11. Chemistry of intermetallic hydrides

    SciTech Connect

    Reilly, J.J.

    1991-01-01

    Certain intermetallic hydrides are safe, convenient and inexpensive hydrogen storage compounds. A particular advantage of such compounds is the ease with which their properties can be modified by small changes in alloy composition or preparation. This quality can be exploited to optimize their storage properties for particular applications, e.g. as intermetallic hydride electrodes in batteries. We will be concerned herein with the more important aspects of the thermodynamic and structural principles which regulate the behavior of intermetallic hydrogen systems and then illustrate their application using the archetype hydrides of LaNi5, FeTi and Mg alloys. The practical utility of these classes of materials will be briefly noted.

  12. Magnesium silicide intermetallic alloys

    NASA Astrophysics Data System (ADS)

    Li, Gh.; Gill, H. S.; Varin, R. A.

    1993-11-01

    Methods of induction melting an ultra-low-density magnesium silicide (Mg2Si) intermetallic and its alloys and the resulting microstructure and microhardness were studied. The highest quality ingots of Mg2Si alloys were obtained by triple melting in a graphite crucible coated with boron nitride to eliminate reactivity, under overpressure of high-purity argon (1.3 X 105 Pa), at a temperature close to but not exceeding 1105 °C ± 5 °C to avoid excessive evaporation of Mg. After establishing the proper induction-melting conditions, the Mg-Si binary alloys and several Mg2Si alloys macroalloyed with 1 at. pct of Al, Ni, Co, Cu, Ag, Zn, Mn, Cr, and Fe were induction melted and, after solidification, investigated by optical microscopy and quantitative X-ray energy dispersive spectroscopy (EDS). Both the Mg-rich and Si-rich eutectic in the binary alloys exhibited a small but systematic increase in the Si content as the overall composition of the binary alloy moved closer toward the Mg2Si line compound. The Vickers microhardness (VHN) of the as-solidified Mg-rich and Si-rich eutectics in the Mg-Si binary alloys decreased with increasing Mg (decreasing Si) content in the eutectic. This behavior persisted even after annealing for 75 hours at 0.89 pct of the respective eutectic temperature. The Mg-rich eutectic in the Mg2Si + Al, Ni, Co, Cu, Ag, and Zn alloys contained sections exhibiting a different optical contrast and chemical composition than the rest of the eutectic. Some particles dispersed in the Mg2Si matrix were found in the Mg2Si + Cr, Mn, and Fe alloys. The EDS results are presented and discussed and compared with the VHN data.

  13. High-temperature structural intermetallics

    SciTech Connect

    Yamaguchi, M.; Inui, H.; Ito, K.

    2000-01-01

    In the last one and a half decades, a great deal of fundamental and developmental research has been made on high-temperature structural intermetallics aiming at the implementation of these intermetallics in aerospace, automotive and land-based applications. These intermetallics include aluminides formed with either titanium, nickel or iron and silicides formed with transition metals. Of these high-temperature intermetallics, TiAl-based alloys with great potential in both aerospace and automotive applications have been attracting particular attention. Recently TiAl turbocharger wheels have finally started being used for turbochargers for commercial passenger cars of a special type. The current status of the research and development of these high-temperature intermetallics is summarized and a perspective on what directions future research and development of high-temperature intermetallics should take is provided.

  14. Dislocation sources in ordered intermetallics

    SciTech Connect

    Yoo, M.H.; Appel, F.; Wagner, R.; Mecking, H.

    1996-09-01

    An overview on the current understanding of dislocation sources and multiplication mechanisms is made for ordered intermetallic alloys of the L1{sub 2}, B2, and D0{sub 19} structures. In L1{sub 2} alloys, a large disparity of edge/screw segments in their relative mobility reduces the efficiency of a Frank-Read Type multiplication mechanism. In Fe-40%Al of the B2 structure, a variety of dislocation sources are available for <111> slip, including ones resulting from condensation of thermal vacancies. In NiAl with the relatively high APB energy, <100> dislocations may result from the dislocation decomposition reactions, the prismatic punching out from inclusion particles, and/or steps and coated layers of the surface. Internal interfaces often provide sites for dislocation multiplication, e.g., grain boundaries, sub-boundaries in Ni{sub 3}Ga, NiAl and Ti{sub 3}Al, and antiphase domain boundaries in Ti{sub 3}Al. As for the crack tip as a dislocation source, extended SISFs trailed by super-Shockley partials emanating form the cracks in Ni{sub 3}Al and Co{sub 3}Ti are discussed in view of a possible toughening mechanism.

  15. Recent advances in ordered intermetallics

    SciTech Connect

    Liu, C.T.

    1992-12-31

    This paper briefly summarizes recent advances in intermetallic research and development. Ordered intermetallics based on aluminides and silicides possess attractive properties for structural applications at elevated temperatures in hostile environments; however, brittle fracture and poor fracture resistance limit their use as engineering materials in many cases. In recent years, considerable efforts have been devoted to the study of the brittle fracture behavior of intermetallic alloys; as a result, both intrinsic and extrinsic factors governing brittle fracture have been identified. Recent advances in first-principles calculations and atomistic simulations further help us in understanding atomic bonding, dislocation configuration, and alloying effects in intermetallics. The basic understanding has led to the development of nickel, iron, and titanium aluminide alloys with improved mechanical and metallurgical properties for structural use. Industrial interest in ductile intermetallic alloys is high, and several examples of industrial involvement are mentioned.

  16. Recent advances in ordered intermetallics

    SciTech Connect

    Liu, C.T.

    1994-12-31

    Ordered intermetallic alloys based on aluminides and silicides offer many advantages for structural use at high temperatures in hostile environments. Attractive properties include excellent oxidation and corrosion resistance, light weight, and superior strength at high temperatures. The major concern for structural use of intermetallics was their low ductility and poor fracture resistance at ambient temperatures. For the past 10 years, considerable effort was devoted to R&D of ordered intermetallic alloys, and progress has been made on understanding intrinsic and extrinsic factors controlling brittle fracture in intermetallic alloys based on aluminides and silicides. Parallel effort on alloy design has led to the development of a number of ductile and strong intermetallic alloys based on Ni{sub 3}Al, NiAl, Fe{sub 3}Al, FeAl, Ti{sub 3}Al, and TiAl systems for structural applications.

  17. High temperature intermetallic binders for HVOF carbides

    SciTech Connect

    Shaw, K.G.; Gruninger, M.F.; Jarosinski, W.J.

    1994-12-31

    Gas turbines technology has a long history of employing the desirable high temperature physical attributes of ceramic-metallic (cermet) materials. The most commonly used coatings incorporate combinations of WC-Co and Cr{sub 3}C{sub 2}-NiCr, which have also been successfully utilized in other non-turbine coating applications. Increased turbine operating temperatures and other high temperature service conditions have made apparent the attractive notion of increasing the temperature capability and corrosion resistance of these coatings. In this study the intermetallic binder NiAl has been used to replace the cobalt and NiCr constituents of conventional WC and Cr{sub 3}C{sub 2} cermet powders. The composite carbide thermal spray powders were fabricated for use in the HVOF coating process. The structure of HVOF deposited NiAl-carbide coatings are compared directly to the more familiar WC-Co and Cr{sub 3}C{sub 2}-NiCr coatings using X-ray diffraction, back-scattered electron imaging (BEI) and electron dispersive spectroscopy (EDS). Hardness variations with temperature are reported and compared between the NiAl and Co/NiCr binders.

  18. Concepts for Smart Protective High-Temperature Coatings

    SciTech Connect

    Tortorelli, P.F.; Brady, M.P.; Wright, I.G.

    2003-04-24

    The need for environmental resistance is a critical material barrier to the operation of fossil systems with the improved energy efficiencies and emissions performance described by the goals of the Vision 21 concept of the U.S. Department of Energy's Office of Fossil Energy. All fossil fuel-derived processes contain reactive species and high-temperature degradation arising from reactions of solids with gases and condensible products often limits performance or materials lifetimes such that efficiency, emission, and/or economic targets or requirements are not realized. Therefore, historically, the development of materials for fossil-fuel combustion and conversion systems has been closely linked to corrosion studies of alloys and ceramics in appropriate environments. This project is somewhat different from such studies in that it focuses on the feasibility of new routes to controlling the critical chemical and mechanical phenomena that collectively form the basis for environmental protection in relevant fossil environments by exploring compositional and microstructural manipulations and cooperative phenomena that have not necessarily been examined in any detail to date. This can hopefully lead to concepts for ''smart'' coatings or materials that have the ability to sense and respond appropriately to a particular set or series of environmental conditions in order to provide high-temperature corrosion protection. The strategies being explored involve cooperative or in-place oxidation or sulfidation reactions of multiphase alloys.[1,2] The first material systems to be evaluated involve silicides as there is some evidence that such materials have enhanced resistance in oxidizing-sulfidizing and sulfidizing environments and in air/oxygen at very high temperatures.[3] In this regard, molybdenum silicides may prove to be of particular interest. Molybdenum is known to sulfidize fairly slowly[4] and there has been recent progress in developing Mo-Si-B systems with improved

  19. Intermetallic Layers in Soldered Joints

    1998-12-10

    ILAG solves the one-dimensional partial differential equations describing the multiphase, multicomponent, solid-state diffusion-controlled growth of intermetallic layers in soldered joints. This software provides an analysis capability for materials researchers to examine intermetallic growth mechanisms in a wide variety of defense and commercial applications involving both traditional and advanced materials. ILAG calculates the interface positions of the layers, as well as the spatial distribution of constituent mass fractions, and outputs the results at user-prescribed simulation times.

  20. Reactions of intermetallic clusters

    NASA Astrophysics Data System (ADS)

    Farley, R. W.; Castleman, A. W., Jr.

    1990-02-01

    Reaction of bismuth-alkali clusters with closed-shell HX acids provides insight into the structures, formation, and stabilities of these intermetallic species. HC1 and HI are observed to quantitatively strip BixNay and BixKy, respectively, of their alkali component, leaving bare bismuth clusters as the only bismuth-containing species detected. Product bismuth clusters exhibit the same distribution observed when pure bismuth is evaporated in the source. Though evaporated simultaneously from the same crucible, this suggests alkali atoms condense onto existing bismuth clusters and have negligible effect on their formation and consequent distribution. The indistinguishibility of reacted and pure bismuth cluster distributions further argues against the simple replacement of alkali atoms with hydrogen in these reactions. This is considered further evidence that the alkali atoms are external to the stable bismuth Zintl anionic structures. Reactivities of BixNay clusters with HC1 are estimated to lie between 3×10-13 for Bi4Na, to greater than 4×10-11 for clusters possessing large numbers of alkali atoms. Bare bismuth clusters are observed in separate experiments to react significantly more slowly with rates of 1-9×10-14 and exhibit little variation of reactivity with size. The bismuth clusters may thus be considered a relatively inert substrate upon which the alkali overlayer reacts.

  1. Microstructure and Properties of HVOF-Sprayed Ni-50Cr Coatings

    SciTech Connect

    Joel A. Simpson; Terry C. Totemeier; Richard N. Wright

    2006-06-01

    Thermal spray coatings represent a potential cost-effective means of protecting structural components in advanced fossil energy systems. Previous work at the INL has focused on relationships between thermal spray processing conditions, structure, and properties in alumina- and silica-forming coatings, namely Fe3Al, FeAl, and Mo-Si-B alloys. This paper describes the preparation and characterization of chromia-forming Ni-50%Cr coatings, an alloy similar to the INCOCLAD 671 cladding, which has shown excellent performance in the Niles Plant service tests. The structure and properties of Ni-50Cr coatings are similar to other HVOF-sprayed metallic coatings: a typical lamellar microstructure is observed with essentially no porosity and little oxide. The microhardness and compressive residual stress both increase with increased spray particle velocity. Corrosion tests were performed on a variety of free-standing coatings (removed from the substrate, wrought Fe3Al alloy, and Grade 91 steel in a simulated coal combustion gas (N2-10%CO-5%CO2-2%H2O-0.12%H2S) and gas-slag environments (same gas, with iron sulfide powder in contact with the coating surface). The coatings tested included Fe3Al, FeAl, and Ni-50Cr alloys sprayed at different velocities. In these tests the iron aluminides in wrought and coating form showed the best performance, with Ni-50Cr coatings slightly worse; the Grade 91 steel was severely attacked.

  2. Property evaluation of thermal sprayed metallic coating by acoustic emission analysis

    SciTech Connect

    Ishida, Asako; Mizutani, Yoshihiro; Takemoto, Mikio; Ono, Kanji

    2000-03-01

    The authors analyzed acoustic emission signals from plasma sprayed sheets by first obtaining the Young's modulus, Poisson's ratio, and density. The sheets of a high Cr-Ni alloy (55Cr-41Ni-Mo, Si, B) were made by low pressure plasma spraying (LPPS) and heat treated. Utilizing laser induced surface acoustic waves (SAWs), the group velocity dispersion data of Rayleigh waves was obtained and matched to that computed by Adler's matrix transfer method. They monitored the acoustic emissions (Lamb waves) produced by microfractures in free standing as sprayed coating subjected to bending. Fast cleavage type microfracture with source rise time of around 2 {micro}s occurred as precursors to the final brittle fracture. The velocity and time-frequency amplitude spectrograms (wavelet contour maps) of the Lamb waves were utilized for the source location and fracture kinetic analyses.

  3. Some statistics on intermetallic compounds.

    PubMed

    Dshemuchadse, Julia; Steurer, Walter

    2015-02-01

    It is still largely unknown why intermetallic phases show such a large variety of crystal structures, with unit cell sizes varying between 1 and more than 20 000 atoms. The goal of our study was, therefore, to get a general overview of the symmetries, unit cell sizes, stoichiometries, most frequent structure types, and their stability fields based on the Mendeleev numbers as ordering parameters. A total of 20829 structures crystallizing in 2166 structure types have been studied for this purpose. Thereby, the focus was on a subset of 6441 binary intermetallic compounds, which crystallize in 943 structure types.

  4. Coatings.

    ERIC Educational Resources Information Center

    Anderson, Dennis G.

    1989-01-01

    This review covers analytical techniques applicable to the examination of coatings, raw materials, and substrates upon which coatings are placed. Techniques include chemical and electrochemical methods, chromatography, spectroscopy, thermal analysis, microscopy, and miscellaneous techniques. (MVL)

  5. Third Intermetallic Matrix Composites Symposium, volume 350

    SciTech Connect

    Graves, J.A.; Bowman, R.R.; Lewandowski, J.J.

    1994-04-01

    Partial contents include: issues in potential IMC application for aerospace structures; powder metallurgy processing of intermetallic matrix composites; microstructure and properties of intermetallic matrix composites produced by reaction synthesis; combustion synthesis of niobium aluminide matrix composites; ambient temperature synthesis of bulk intermetallics; wear behavior of SHS intermetallic matrix composites; fracture characteristics of metal-intermetallic laminates produced by SHS reactions; and vapor phase synthesis of Ti aluminides and the interfacial bonding effect on the mechanical property of micro-composites reinforced by pyrolized SiC fibers.

  6. Low-Temperature Synthesis Routes to Intermetallic Superconductors

    SciTech Connect

    Schaak, Raymond E

    2008-01-08

    of many of the products, the superconductors and their nanocrystalline precursors are potentially amenable to inexpensive and large-scale solution-based processing into wires, coatings, films, and templated or patterned structures with nanoscale and microscale features. Also, because of the new synthetic variables that play a key role in the low-temperature formation of intermetallics, the possibility exists to discover new superconductors.

  7. Intermetallic-Based High-Temperature Materials

    SciTech Connect

    Sikka, V.K.

    1999-04-25

    The intermetallic-based alloys for high-temperature applications are introduced. General characteristics of intermetallics are followed by identification of nickel and iron aluminides as the most practical alloys for commercial applications. An overview of the alloy compositions, melting processes, and mechanical properties for nickel and iron aluminizes are presented. The current applications and commercial producers of nickel and iron aluminizes are given. A brief description of the future prospects of intermetallic-based alloys is also given.

  8. Method for making devices having intermetallic structures and intermetallic devices made thereby

    DOEpatents

    Paul, Brian Kevin; Wilson, Richard Dean; Alman, David Eli

    2004-01-06

    A method and system for making a monolithic intermetallic structure are presented. The structure is made from lamina blanks which comprise multiple layers of metals which are patternable, or intermetallic lamina blanks that are patternable. Lamina blanks are patterned, stacked and registered, and processed to form a monolithic intermetallic structure. The advantages of a patterned monolithic intermetallic structure include physical characteristics such as melting temperature, thermal conductivity, and corrosion resistance. Applications are broad, and include among others, use as a microreactor, heat recycling device, and apparatus for producing superheated steam. Monolithic intermetallic structures may contain one or more catalysts within the internal features.

  9. Suppressors made from intermetallic materials

    SciTech Connect

    Klett, James W; Muth, Thomas R; Cler, Dan L

    2014-11-04

    Disclosed are several examples of apparatuses for suppressing the blast and flash produced as a projectile is expelled by gases from a firearm. In some examples, gases are diverted away from the central chamber to an expansion chamber by baffles. The gases are absorbed by the expansion chamber and desorbed slowly, thus decreasing pressure and increasing residence time of the gases. In other examples, the gases impinge against a plurality of rods before expanding through passages between the rods to decrease the pressure and increase the residence time of the gases. These and other exemplary suppressors are made from an intermetallic material composition for enhanced strength and oxidation resistance at high operational temperatures.

  10. Microstructure and wear behavior of γ/Al 4C 3/TiC/CaF 2 composite coating on γ-TiAl intermetallic alloy prepared by Nd:YAG laser cladding

    NASA Astrophysics Data System (ADS)

    Liu, Xiu-Bo; Shi, Shi-Hong; Guo, Jian; Fu, Ge-Yan; Wang, Ming-Di

    2009-03-01

    As a further step in obtaining high performance elevated temperature self-lubrication anti-wear composite coatings on TiAl alloy, a novel Ni-P electroless plating method was adopted to encapsulate the as-received CaF 2 in the preparation of precursor NiCr-Cr 3C 2-CaF 2 mixed powders with an aim to decrease its mass loss and increase its compatibility with the metal matrix during a Nd:YAG laser cladding. The microstructure of the coating was examined using X-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive spectroscopy (EDS) and the friction and wear behavior of the composite coatings sliding against the hardened 0.45% C steel ring was evaluated using a block-on-ring wear tester at room temperature. It was found that the coating had a unique microstructure consisting of primary dendrites TiC and block Al 4C 3 carbides reinforcement as well as fine isolated spherical CaF 2 solid lubrication particles uniformly dispersed in the NiCrAlTi ( γ) matrix. The good friction-reducing and anti-wear abilities of the laser clad composite coating was suggested to the Ni-P electroless plating and the attendant reduction of mass loss of CaF 2 and the increasing of it's wettability with the NiCrAlTi ( γ) matrix during the laser cladding process.

  11. Structure Defect Property Relationships in Binary Intermetallics

    NASA Astrophysics Data System (ADS)

    Medasani, Bharat; Ding, Hong; Chen, Wei; Persson, Kristin; Canning, Andrew; Haranczyk, Maciej; Asta, Mark

    2015-03-01

    Ordered intermetallics are light weight materials with technologically useful high temperature properties such as creep resistance. Knowledge of constitutional and thermal defects is required to understand these properties. Vacancies and antisites are the dominant defects in the intermetallics and their concentrations and formation enthalpies could be computed by using first principles density functional theory and thermodynamic formalisms such as dilute solution method. Previously many properties of the intermetallics such as melting temperatures and formation enthalpies were statistically analyzed for large number of intermetallics using structure maps and data mining approaches. We undertook a similar exercise to establish the dependence of the defect properties in binary intermetallics on the underlying structural and chemical composition. For more than 200 binary intermetallics comprising of AB, AB2 and AB3 structures, we computed the concentrations and formation enthalpies of vacancies and antisites in a small range of stoichiometries deviating from ideal stoichiometry. The calculated defect properties were datamined to gain predictive capabilities of defect properties as well as to classify the intermetallics for their suitability in high-T applications. Supported by the US DOE under Contract No. DEAC02-05CH11231 under the Materials Project Center grant (Award No. EDCBEE).

  12. Environmental Effects in Advanced Intermetallics

    SciTech Connect

    Liu, C.T.

    1998-11-24

    This paper provides a comprehensive review of environmental embrittlement in iron and nickel aluminizes. The embrittlement involves the interaction of these intermetallics with moisture in air and generation of atomic hydrogen, resulting in hydrogen-induced embrittlement at ambient temperatures. Environmental embrittlement promotes brittle grain-boundary fracture in Ni{sub 3}Al alloys but brittle cleavage fracture in Fe{sub 3}Al-FeAl alloys. The embrittlement strongly depends on strain rate, with tensile-ductility increase with increasing strain rate. It has been demonstrated that environmental embrittlement can be alleviated by alloying additions, surface modifications, and control of grain size and shape. Boron tends to segregate strongly to grain boundaries and is most effective in suppressing environmental embrittlement in Ni{sub 3}Al alloys. The mechanistic understanding of alloy effects and environmental embrittlement has led to the development of nickel and iron aluminide alloys with improved properties for structural use at elevated temperatures in hostile environments.

  13. Method of making sintered ductile intermetallic-bonded ceramic composites

    DOEpatents

    Plucknett, Kevin; Tiegs, Terry N.; Becher, Paul F.

    1999-01-01

    A method of making an intermetallic-bonded ceramic composite involves combining a particulate brittle intermetallic precursor with a particulate reactant metal and a particulate ceramic to form a mixture and heating the mixture in a non-oxidizing atmosphere at a sufficient temperature and for a sufficient time to react the brittle intermetallic precursor and the reactant metal to form a ductile intermetallic and sinter the mixture to form a ductile intermetallic-bonded ceramic composite.

  14. Method of making sintered ductile intermetallic-bonded ceramic composites

    DOEpatents

    Plucknett, K.; Tiegs, T.N.; Becher, P.F.

    1999-05-18

    A method of making an intermetallic-bonded ceramic composite involves combining a particulate brittle intermetallic precursor with a particulate reactant metal and a particulate ceramic to form a mixture and heating the mixture in a non-oxidizing atmosphere at a sufficient temperature and for a sufficient time to react the brittle intermetallic precursor and the reactant metal to form a ductile intermetallic and sinter the mixture to form a ductile intermetallic-bonded ceramic composite. 2 figs.

  15. Environmental embrittlement in ordered intermetallic alloys

    SciTech Connect

    Liu, C.T.; Stoloff, N.S.

    1992-12-31

    Ordered intermetallics based on aluminides and silicides possess many promising properties for elevated-temperature applications; however, poor fracture resistance and limited fabricability restrict their use as engineering material. Recent studies have shown that environmental embrittlement is a major cause of low ductility and brittle fracture in many ordered intermetallic alloys. There are two types of environmental embrittlement observed in intermetallic alloys. One is hydrogen-induced embrittlement occurring at ambient temperatures in air. The other is oxygen-induced embrittlement in oxidizing atmospheres at elevated temperatures. In most cases, the embrittlements are due to a dynamic effect involving generation and penetration of embrittling agents (i.e., hydrogen or oxygen ) during testing. Diffusion of embrittling agents plays a dominant role in fracture of these intermetallic alloys. This chapter summarizes recent progress in understanding and reducing environmental embrittlement in these alloys.

  16. New twisted intermetallic compound superconductor: A concept

    NASA Technical Reports Server (NTRS)

    Coles, W. D.; Brown, G. V.; Laurence, J. C.

    1972-01-01

    Method for processing Nb3Sn and other intermetallic compound superconductors produces a twisted, stabilized wire or tube which can be used to wind electromagnetics, armatures, rotors, and field windings for motors and generators as well as other magnetic devices.

  17. SURFACE MODIFICATION OF ZIRCALOY-4 SUBSTRATES WITH NICKEL ZIRCONIUM INTERMETALLICS

    SciTech Connect

    Luscher, Walter G.; Gilbert, Edgar R.; Pitman, Stan G.; Love, Edward F.

    2013-02-01

    Surfaces of Zircaloy-4 (Zr-4) substrates were modified with nickel-zirconium (NiZr) intermetallics to tailor oxidation performance for specialized applications. Surface modification was achieved by electroplating Zr-4 substrates with nickel (Ni) and then performing thermal treatments to fully react the Ni plating with the substrates, which resulted in a coating of NiZr intermetallics on the substrate surfaces. Both plating thickness and thermal treatment were evaluated to determine the effects of these fabrication parameters on oxidation performance and to identify an optimal surface modification process. Isothermal oxidation tests were performed on surface-modified materials at 290°, 330°, and 370°C under a constant partial pressure of oxidant (i.e., 1 kPa D2O in dry Ar at 101 kPa) for 64 days. Test results revealed an enhanced, transient oxidation rate that decreased asymptotically toward the rate of the Zr-4 substrate. Oxidation kinetics were analyzed from isothermal weight gain data, which were correlated with microstructure, hydrogen pickup, strength, and hardness.

  18. Advanced ordered intermetallic alloy deployment

    SciTech Connect

    Liu, C.T.; Maziasz, P.J.; Easton, D.S.

    1997-04-01

    The need for high-strength, high-temperature, and light-weight materials for structural applications has generated a great deal of interest in ordered intermetallic alloys, particularly in {gamma}-based titanium aluminides {gamma}-based TiAl alloys offer an attractive mix of low density ({approximately}4g/cm{sup 3}), good creep resistance, and high-temperature strength and oxidation resistance. For rotating or high-speed components. TiAl also has a high damping coefficient which minimizes vibrations and noise. These alloys generally contain two phases. {alpha}{sub 2} (DO{sub 19} structure) and {gamma} (L 1{sub 0}), at temperatures below 1120{degrees}C, the euticoid temperature. The mechanical properties of TiAl-based alloys are sensitive to both alloy compositions and microstructure. Depending on heat-treatment and thermomechanical processing, microstructures with near equiaxed {gamma}, a duplex structure (a mix of the {gamma} and {alpha}{sub 2} phases) can be developed in TiAl alloys containing 45 to 50 at. % Al. The major concern for structural use of TiAl alloys is their low ductility and poor fracture resistance at ambient temperatures. The purpose of this project is to improve the fracture toughness of TiAl-based alloys by controlling alloy composition, microstructure and thermomechanical treatment. This work is expected to lead to the development of TiAl alloys with significantly improved fracture toughness and tensile ductility for structural use.

  19. More statistics on intermetallic compounds - ternary phases.

    PubMed

    Dshemuchadse, Julia; Steurer, Walter

    2015-05-01

    How many different intermetallic compounds are known so far, and in how many different structure types do they crystallize? What are their chemical compositions, the most abundant ones and the rarest ones? These are some of the questions we are trying to find answers for in our statistical analysis of the structures of the 20,829 intermetallic phases included in the database Pearson's Crystal Data, with the goal of gaining insight into some of their ordering principles. In the present paper, we focus on the subset of 13,026 ternary intermetallics, which crystallize in 1391 different structure types; remarkably, 667 of them have just one representative. What makes these 667 structures so unique that they are not adopted by any other of the known intermetallic compounds? Notably, ternary compounds are known in only 5109 of the 85,320 theoretically possible ternary intermetallic systems so far. In order to get an overview of their chemical compositions we use structure maps with Mendeleev numbers as ordering parameters.

  20. Overview of the development of FeAl intermetallic alloys

    SciTech Connect

    Maziasz, P.J.; Liu, C.T.; Goodwin, G.M.

    1995-09-01

    B2-phase FeAl ordered intermetallic alloys based on an Fe-36 at.% Al composition are being developed to optimize a combination of properties that includes high-temperature strength, room-temperature ductility, and weldability. Microalloying with boron and proper processing are very important for FeAl properties optimization. These alloys also have the good to outstanding resistance to oxidation, sulfidation, and corrosion in molten salts or chlorides at elevated temperatures, characteristic of FeAl with 30--40 at.% Al. Ingot- and powder-metallurgy (IM and PM, respectively) processing both produce good properties, including strength above 400 MPa up to about 750 C. Technology development to produce FeAl components for industry testing is in progress. In parallel, weld-overlay cladding and powder coating technologies are also being developed to take immediate advantage of the high-temperature corrosion/oxidation and erosion/wear resistance of FeAl.

  1. Chemical effect on diffusion in intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Chen, Yi-Ting

    With the trend of big data and the Internet of things, we live in a world full of personal electronic devices and small electronic devices. In order to make the devices more powerful, advanced electronic packaging such as wafer level packaging or 3D IC packaging play an important role. Furthermore, ?-bumps, which connect silicon dies together with dimension less than 10 ?m, are crucial parts in advanced packaging. Owing to the dimension of ?-bumps, they transform into intermetallic compound from tin based solder after the liquid state bonding process. Moreover, many new reliability issues will occur in electronic packaging when the bonding materials change; in this case, we no longer have tin based solder joint, instead, we have intermetallic compound ?-bumps. Most of the potential reliability issues in intermetallic compounds are caused by the chemical reactions driven by atomic diffusion in the material; thus, to know the diffusivities of atoms inside a material is significant and can help us to further analyze the reliability issues. However, we are lacking these kinds of data in intermetallic compound because there are some problems if used traditional Darken's analysis. Therefore, we considered Wagner diffusivity in our system to solve the problems and applied the concept of chemical effect on diffusion by taking the advantage that large amount of energy will release when compounds formed. Moreover, by inventing the holes markers made by Focus ion beam (FIB), we can conduct the diffusion experiment and obtain the tracer diffusivities of atoms inside the intermetallic compound. We applied the technique on Ni3Sn4 and Cu3Sn, which are two of the most common materials in electronic packaging, and the tracer diffusivities are measured under several different temperatures; moreover, microstructure of the intermetallic compounds are investigated to ensure the diffusion environment. Additionally, the detail diffusion mechanism was also discussed in aspect of diffusion

  2. Crystal structure analysis of intermetallic compounds

    NASA Technical Reports Server (NTRS)

    Conner, R. A., Jr.; Downey, J. W.; Dwight, A. E.

    1968-01-01

    Study concerns crystal structures and lattice parameters for a number of new intermetallic compounds. Crystal structure data have been collected on equiatomic compounds, formed between an element of the Sc, Ti, V, or Cr group and an element of the Co or Ni group. The data, obtained by conventional methods, are presented in an easily usable tabular form.

  3. Surfaces of Intermetallics: Quasicrystals and Beyond

    SciTech Connect

    Yuen, Chad

    2012-01-01

    The goal of this work is to characterize surfaces of intermetallics, including quasicrystals. In this work, surface characterization is primarily focused on composition and structure using X-ray photoelectron spectroscopy (XPS) and scanning tunneling microscopy (STM) performed under ultrahigh vacuum (UHV) conditions.

  4. Valence of neptunium in intermetallic compounds

    SciTech Connect

    Spitsyn, V.I.; Ionova, G.V.

    1987-07-01

    The authors use Moessbauer spectroscopy and quantum chemical calculations to determine the valence and electronic structure of neptunium in its intermetallic forms with a variety of alloys. The isomeric shifts are measured on Np 237 nuclei. Quantum electronic properties and population density estimates are calculated within the framework of the Hartree-Fock-Slater method.

  5. Synthesis, Characterization and Properties of Nanoparticles of Intermetallic Compounds

    SciTech Connect

    DiSalvo, Francis J.

    2015-03-12

    The research program from 2010 to the end of the grant focused on understanding the factors important to the synthesis of single phase intermetallic nano-particles (NPs), their size, crystalline order, surface properties and electrochemical activity. The synthetic method developed is a co-reduction of mixtures of single metal precursors by strong, soluble reducing agents in a non-protic solvent, tetrahydrofuran (THF). With some exceptions, the particles obtained by room temperature reduction are random alloys that need to be annealed at modest temperatures (200 to 600 °C) in order to develop an ordered structure. To avoid significant particle size growth and agglomeration, the particles must be protected by surface coatings. We developed a novel method of coating the metal nanoparticles with KCl, a by-product of the reduction reaction if the proper reducing agents are employed. In that case, a composite product containing individual metal nanoparticles in a KCl matrix is obtained. The composite can be heated to at least 600 °C without significant agglomeration or growth in particle size. Washing the annealed product in the presence of catalyst supports in ethylene glycol removes the KCl and deposits the particles on the support. Six publications present the method and its application to producing and studying new catalyst/support combinations for fuel cell applications. Three publications concern the use of related methods to explore new lithium-sulfur battery concepts.

  6. Forging of FeAl intermetallic compounds

    SciTech Connect

    Flores, O.; Juarez, J.; Campillo, B.; Martinez, L.; Schneibel, J.H.

    1994-09-01

    Much activity has been concentrated on the development of intermetallic compounds with the aim of improving tensile ductility, fracture toughness and high notch sensitivity in order to develop an attractive combination of properties for high and low temperature applications. This paper reports experience in processing and forging of FeAl intermetallic of B2 type. During the experiments two different temperatures were employed, and the specimens were forged after annealing in air, 10{sup {minus}2} torr vacuum and argon. From the results it was learned that annealing FeAl in argon atmosphere prior to forging resulted in better deformation behavior than for the other two environments. For the higher forging temperature used in the experiments (700C), the as-cast microstructure becomes partially recrystallized.

  7. Oxygen stabilized zirconium vanadium intermetallic compound

    DOEpatents

    Mendelsohn, Marshall H.; Gruen, Dieter M.

    1982-01-01

    An oxygen stabilized intermetallic compound having the formula Zr.sub.x OV.sub.y where x=0.7 to 2.0 and y=0.18 to 0.33. The compound is capable of reversibly sorbing hydrogen at temperatures from -196.degree. C. to 450.degree. C. at pressures down to 10.sup.-6 Torr. The compound is also capable of selectively sorbing hydrogen from gaseous mixtures in the presence of CO and CO.sub.2.

  8. Brushing up on the history of intermetallics in dentistry

    NASA Astrophysics Data System (ADS)

    Waterstrat, Richard M.

    1990-03-01

    Employing a silver-tin-mercury intermetallic to repair cavities may seem a little unusual, but intermetallics are quite common in dentistry, ranging from gold crowns to braces. Although the human mouth can be unfriendly territory for a brittle intermetallic alloy, dental amalgam has been around since 659 A.D., and its technology has been developed to the point where a filling can be expected to last 30 years or more.

  9. SYNTHESIS AND CHARACTERIZATION OF NEW INTERMETALLIC COMPOUNDS

    SciTech Connect

    Professor Monica Sorescu

    2003-05-07

    This six-month work is focused mainly on the properties of novel magnetic intermetallics. In the first project, we synthesized several 2:17 intermetallic compounds, namely Nd{sub 2}Fe{sub 15}Si{sub 2}, Nd{sub 2}Fe{sub 15}Al{sub 2}2, Nd{sub 2}Fe{sub 15}SiAl and Nd{sub 2}Fe{sub 15}SiMn, as well as several 1:12 intermetallic compounds, such as NdFe{sub 10}Si{sub 2}, NdFe{sub 10}Al{sub 2}, NdFe{sub 10}SiAl and NdFe{sub 10}MnAl. In the second project, seven compositions of Nd{sub x}Fe{sub 100-x-y}B{sub y} ribbons were prepared by a melt spinning method with Nd and B content increasing from 7.3 and 3.6 to 11 and 6, respectively. The alloys were annealed under optimized conditions to obtain a composite material consisting of the hard magnetic Nd{sub 2}Fe{sub 14}B and soft magnetic {alpha}-Fe phases, typical of a spring magnet structure. In the third project, intermetallic compounds of the type Zr{sub 1}Cr{sub 1}Fe{sub 1}T{sub 0.8} with T=Al, Co and Fe were subjected to hydrogenation. In the fourth project, we performed three crucial experiments. In the first experiment, we subjected a mixture of Fe{sub 3}O{sub 4} and Fe(80-20 wt%) to mechanochemical activation by high-energy ball milling, for time periods ranging from 0.5 to 14 hours. In the second experiment, we ball-milled Fe{sub 3}O{sub 4}:Co{sup 2+} (x=0.1) for time intervals between 2.5 and 17.5 hours. Finally, we exposed a mixture of Fe{sub 3}O{sub 4} and Co(80-20 wt%) to mechanochemical activation for time periods ranging from 0.5 to 10 hours. In all cases, the structural and magnetic properties of the systems involved were elucidated by X-ray diffraction (XRD), Moessbauer spectroscopy and hysteresis loop measurements. The four projects resulted in four papers, which are currently being considered for publication in Intermetallics, IEEE Transactions on Magnetics, Journal of Materials Science Letters and Journal of Materials Science. The contributions reveal for the first time in literature the effect of

  10. Formation of NiAl Intermetallic Compound by Cold Spraying of Ball-Milled Ni/Al Alloy Powder Through Postannealing Treatment

    NASA Astrophysics Data System (ADS)

    Zhang, Qiang; Li, Chang-Jiu; Wang, Xiu-Ru; Ren, Zhi-Liang; Li, Cheng-Xin; Yang, Guan-Jun

    2008-12-01

    Ni/Al alloy powders were synthesized by ball milling of nickel-aluminum powder mixture with a Ni/Al atomic ratio of 1:1. Ni/Al alloy coating was deposited by cold spraying using N2 as accelerating gas. NiAl intermetallic compound was evolved in situ through postspray annealing treatment of cold-sprayed Ni/Al alloy coating. The effect of annealing temperature on the phase transformation behavior from Ni/Al mechanical alloy to intermetallics was investigated. The microstructure of the mechanically alloying Ni/Al powder and NiAl coatings was characterized by scanning electron microscopy and x-ray diffraction analysis. The results show that a dense Ni/Al alloy coating can be successfully deposited by cold spraying using the mechanically alloyed powder as feedstocks. The as-sprayed alloy coating exhibited a laminated microstructure retained from the mechanically alloying powder. The annealing of the subsequent Ni/Al alloy coating at a temperature higher than 850 °C leads to complete transformation from Ni/Al alloy to NiAl intermetallic compound.

  11. Nonstoichiometry of Al-Zr intermetallic phases

    SciTech Connect

    Radmilovic, V.; Thomas, G.

    1994-06-01

    Nonstoichiometry of metastable cubic {beta}{prime} and equilibrium tetragonal {beta} Al-Zr intermetallic phases of the nominal composition Al{sub 3}Zr in Al-rich alloys has been extensively studied. It is proposed that the ``dark contrast`` of {beta}{prime} core in {beta}{prime}/{sigma}{prime} complex precipitates, in Al-Li-Zr based alloys, is caused by incorporation of Al and Li atoms into the {beta}{prime} phase on Zr sublattice sites, forming nonstoichiometric Al-Zr intermetallic phases, rather than by Li partitioning only. {beta}{prime} particles contain very small amounts of Zr, approximately 5 at.%, much less than the stoichiometric 25 at.% in the Al{sub 3}Zr metastable phase. These particles are, according to simulation of high resolution images, of the Al{sub 3}(Al{sub 0.4}Li{sub 0.4}Zr{sub 0.2}) type. Nonstoichiometric particles of average composition Al{sub 4}Zr and Al{sub 6}Zr are observed also in the binary Al-Zr alloy, even after annealing for several hours at 600{degree}C.

  12. Oxidation of high-temperature intermetallics; Proceedings of the Workshop, Cleveland, OH, Sept. 22, 23, 1988

    NASA Technical Reports Server (NTRS)

    Grobstein, Toni (Editor); Doychak, Joseph (Editor)

    1989-01-01

    The present conference on the high-temperature oxidation behavior of aerospace structures-applicable intermetallic compounds discusses the influence of reactive-element additions on the oxidation of Ni3Al base alloys, the effect of Ni3Al oxidation below 850 C on fracture behavior, the oxidation of FeAl + Hf, Zr, and B, the synergistic effect of Al and Si on the oxidation resistance of Fe alloys, and pack cementation coatings of Cr-Al on Fe, Ni, and Co alloys. Also discussed are the formation of alumina on Nb- and Ti-base alloys, the oxidation behavior of titanium aluminide alloys, silicide coatings for refractory metals, the oxidation of chromium disilicide, and the oxidation behavior of nickel beryllides.

  13. Titanium aluminide intermetallic alloys with improved wear resistance

    DOEpatents

    Qu, Jun; Lin, Hua-Tay; Blau, Peter J.; Sikka, Vinod K.

    2014-07-08

    The invention is directed to a method for producing a titanium aluminide intermetallic alloy composition having an improved wear resistance, the method comprising heating a titanium aluminide intermetallic alloy material in an oxygen-containing environment at a temperature and for a time sufficient to produce a top oxide layer and underlying oxygen-diffused layer, followed by removal of the top oxide layer such that the oxygen-diffused layer is exposed. The invention is also directed to the resulting oxygen-diffused titanium aluminide intermetallic alloy, as well as mechanical components or devices containing the improved alloy composition.

  14. Magnetic phase transitions in layered intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Mushnikov, N. V.; Gerasimov, E. G.; Rosenfeld, E. V.; Terent'ev, P. B.; Gaviko, V. S.

    2012-10-01

    Magnetic, magnetoelastic, and magnetotransport properties have been studied for the RMn2Si2 and RMn6Sn6 (R is a rare earth metal) intermetallic compounds with natural layered structure. The compounds exhibit wide variety of magnetic structures and magnetic phase transitions. Substitution of different R atoms allows us to modify the interatomic distances and interlayer exchange interactions thus providing the transition from antiferromagnetic to ferromagnetic state. Near the boundary of this transition the magnetic structures are very sensitive to the external field, temperature and pressure. The field-induced transitions are accompanied by considerable change in the sample size and resistivity. It has been shown that various magnetic structures and magnetic phase transitions observed in the layered compounds arise as a result of competition of the Mn-Mn and Mn-R exchange interactions.

  15. Roles of Titanium-Intermetallic Compound Layer

    NASA Astrophysics Data System (ADS)

    Lee, Chii-Chang

    Four different configurations have been tested: Al-Cu, Ti/Al-Cu, Al-Cu/Ti, and Ti/Al-Cu/Ti to evaluate the possible contributions of Ti-intermetallic compound layer(s) to enhancement of the lifetime to failure. Basically, the proposed mechanisms can be classified into two groups: shunting effect and effects limited to changes in Al-Cu conducting layer(s). A resistance monitoring technique was adopted to supplement lifetime measurement to separate these two effects. By correlating the first resistance jump (spike) to the happening of a complete open across Al-Cu layer, it was found that the shunting effect contributes to enhancement of the lifetime by 4 times in Ti/Al-Cu, 2 times in Al-Cu/Ti, and 2 times in Ti/Al-Cu/Ti. A Ti underlayer was found to contribute mainly the shunting effect. However, from drift velocity measurements and failure mode analysis, it is possible to deduce that a Ti overlayer contributes not only the shunting effect but also another effect that acts to diminish the grain boundary mass transport rate by a factor of about 76. It is believed that the latter effect is a consequence of the high compressive yield stength conferred by the Ti-intermetallic compound overlayer to the Al-Cu layer. Finally, an important non-destructive technique, based on the characteristic x-rays generated by energetic electrons, to characterize the mass divergences in multilayer interconnects, was developed in this research, called SMEISIS, representing Simultaneous Multiple Elements Intensity Scanning of Interconnecting Stripes. This technique was proved to be capable of revealing detail about the shapes, nature, and location of mass divergence that cannot be revealed by thermal wave image technique and that requires time consuming multiple sectioning in TEM and SEM methods.

  16. Thermomechanical processing of plasma sprayed intermetallic sheets

    DOEpatents

    Hajaligol, Mohammad R.; Scorey, Clive; Sikka, Vinod K.; Deevi, Seetharama C.; Fleischhauer, Grier; Lilly, Jr., A. Clifton; German, Randall M.

    2001-01-01

    A powder metallurgical process of preparing a sheet from a powder having an intermetallic alloy composition such as an iron, nickel or titanium aluminide. The sheet can be manufactured into electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 4 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.0.05% Zr .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Ni, .ltoreq.0.75% C, .ltoreq.0.1% B, .ltoreq.1% submicron oxide particles and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, and/or .ltoreq.3% Cu. The process includes forming a non-densified metal sheet by consolidating a powder having an intermetallic alloy composition such as by roll compaction, tape casting or plasma spraying, forming a cold rolled sheet by cold rolling the non-densified metal sheet so as to increase the density and reduce the thickness thereof and annealing the cold rolled sheet. The powder can be a water, polymer or gas atomized powder which is subjecting to sieving and/or blending with a binder prior to the consolidation step. After the consolidation step, the sheet can be partially sintered. The cold rolling and/or annealing steps can be repeated to achieve the desired sheet thickness and properties. The annealing can be carried out in a vacuum furnace with a vacuum or inert atmosphere. During final annealing, the cold rolled sheet recrystallizes to an average grain size of about 10 to 30 .mu.m. Final stress relief annealing can be carried out in the B2 phase temperature range.

  17. Abrasion resistant coating and method of making the same

    SciTech Connect

    Sordelet, Daniel J.; Besser, Matthew F.

    2001-06-05

    An abrasion resistant coating is created by adding a ductile phase to a brittle matrix phase during spray coating where an Al--Cu--Fe quasicrystalline phase (brittle matrix) and an FeAl intermetallic (ductile phase) are combined. This composite coating produces a coating mostly of quasicrystal phase and an inter-splat layer of the FeAl phase to help reduce porosity and cracking within the coating. Coatings are prepared by plasma spraying unblended and blended quasicrystal and intermetallic powders. The blended powders contain 1, 5, 10 and 20 volume percent of the intermetallic powders. The unblended powders are either 100 volume percent quasicrystalline or 100 volume percent intermetallic; these unblended powders were studied for comparison to the others. Sufficient ductile phase should be added to the brittle matrix to transform abrasive wear mode from brittle fracture to plastic deformation, while at the same time the hardness of the composite should not be reduced below that of the original brittle phase material.

  18. Abrasion Resistant Coating and Method of making the same

    SciTech Connect

    Sordelet, Daniel J.; Besser, Matthew F.

    1999-06-25

    An abrasion resistant coating is created by adding a ductile phase to a brittle matrix phase during spray coating where an Al-Cu-Fe quasicrystalline phase (brittle matrix) and an FeAl intermetallic (ductile phase) are combined. This composite coating produces a coating mostly of quasicrystal phase and an inter-splat layer of the FeAl phase to help reduce porosity and cracking within the coating. Coatings are prepared by plasma spraying unblended and blended quasicrystal and intermetallic powders. The blended powders contain 1, 5, 10 and 20 volume percent of the intermetallic powders. The unblended powders are either 100 volume percent quasicrystalline or 100 volume percent intermetallic; these unblended powders were studied for comparison to the others. Sufficient ductile phase should be added to the brittle matrix to transform abrasive wear mode from brittle fracture to plastic deformation, while at the same time the hardness of the composite should not be reduced below that of the original brittle phase material.

  19. Section 2: Phase transformation studies in mechanically alloyed Fe-Nz and Fe-Zn-Si intermetallics

    SciTech Connect

    Jordan, A.; Uwakweh, O.N.C.; Maziasz, P.J.

    1997-04-01

    The initial stage of this study, which was completed in FY 1995, entailed an extensive analysis characterizing the structural evolution of the Fe-Zn intermetallic system. The primary interest in these Fe-Zn phases stems from the fact that they form an excellent coating for the corrosion protection of steel (i.e., automobile body panels). The Fe-Zn coating generally forms up to four intermetallic phases depending on the particular industrial application used, (i.e., galvanization, galvannealing, etc.). Since the different coating applications are non-equilibrium in nature, it becomes necessary to employ a non-equilibrium method for producing homogeneous alloys in the solid-state to reflect the structural changes occurring in a true coating. This was accomplished through the use of a high energy/non-equilibrium technique known as ball-milling which allowed the authors to monitor the evolution process of the alloys as they transformed from a metastable to stable equilibrium state. In FY 1996, this study was expanded to evaluate the presence of Si in the Fe-Zn system and its influence in the overall coating. The addition of silicon in steel gives rise to an increased coating. However, the mechanisms leading to the coating anomaly are still not fully understood. For this reason, mechanical alloying through ball-milling of pure elemental powders was used to study the structural changes occurring in the sandelin region (i.e., 0.12 wt % Si). Through the identification of invariant reactions (i.e., eutectic, etc.) the authors were able to explore the sandelin phenomenon and also determine the various fields or boundaries associated with the Fe-Zn-Si ternary system.

  20. SCB ignition of pyrotechnics, thermites and intermetallics

    SciTech Connect

    Bickes, R.W. Jr.; Grubelich, M.C.

    1996-09-01

    We investigated ignition of pyrotechnics, metal-fuel/metal-oxide compositions (thermites), and exothermic alloy compositions (intermetallics) using a semiconductor bridge (SCB). It was shown that these materials could be ignited at low energy levels with an appropriately designed SCB, proper loading density, and good thermal isolation. Materials tested included Al/CuO, B/BaCrO{sub 4}, TiH{sub 1.65}/KClO{sub 4}, Ti/KClO{sub 4}, Zr/BaCrO{sub 4}, Zr/CuO, Zr/Fe{sub 2}O{sub 3}, Zr/KClO{sub 4}, and 100-mesh Al/Pd. Firing set was a capacitor discharge unit with charge capacitors ranging from 3 to 20,000 {mu}F at charge voltages 5-50 V. Devices functioned a few miliseconds after onset of current pulse at input energies as low as 3 mJ. We also report on a thermite torch design.

  1. Formation of Intermetallic Compounds During Explosive Welding

    NASA Astrophysics Data System (ADS)

    Greenberg, Bella A.; Ivanov, Mikhail A.; Pushkin, Mark S.; Inozemtsev, Alexei V.; Patselov, Alexander M.; Tankeyev, Anatoliy P.; Kuzmin, Sergey V.; Lysak, Vladimir I.

    2016-11-01

    Transition states between traditional, i.e., plain and wavy, shapes of the interface during explosive welding were studied. A sequence of the transition states was found for the studied copper-titanium and copper-tantalum joints. Some transition states are common for the joints under study, while others are only typical of the copper-titanium joints, due to sufficiently high solubility of original elements. A transition state has been found, during which cusps, even though they are solid phase, look like splashes on the water. The key role of these splashes is that they evidence the lower boundary of the `weldability window.' The study found certain self-organization processes of the cusps that cause them to turn into a quasi-wavy shape of the interface, and then, as the welding mode is intensified, into a wavy shape. The role of intermetallic compounds was analyzed, due to which a wave only consists of cusps in case mutual solubility of original metals is sufficiently high.

  2. Thermal stress effects in intermetallic matrix composites

    NASA Technical Reports Server (NTRS)

    Wright, P. K.; Sensmeier, M. D.; Kupperman, D. S.; Wadley, H. N. G.

    1993-01-01

    Intermetallic matrix composites develop residual stresses from the large thermal expansion mismatch (delta-alpha) between the fibers and matrix. This work was undertaken to: establish improved techniques to measure these thermal stresses in IMC's; determine residual stresses in a variety of IMC systems by experiments and modeling; and, determine the effect of residual stresses on selected mechanical properties of an IMC. X ray diffraction (XRD), neutron diffraction (ND), synchrotron XRD (SXRD), and ultrasonics (US) techniques for measuring thermal stresses in IMC were examined and ND was selected as the most promising technique. ND was demonstrated on a variety of IMC systems encompassing Ti- and Ni-base matrices, SiC, W, and Al2O3 fibers, and different fiber fractions (Vf). Experimental results on these systems agreed with predictions of a concentric cylinder model. In SiC/Ti-base systems, little yielding was found and stresses were controlled primarily by delta-alpha and Vf. In Ni-base matrix systems, yield strength of the matrix and Vf controlled stress levels. The longitudinal residual stresses in SCS-6/Ti-24Al-llNb composite were modified by thermomechanical processing. Increasing residual stress decreased ultimate tensile strength in agreement with model predictions. Fiber pushout strength showed an unexpected inverse correlation with residual stress. In-plane shear yield strength showed no dependence on residual stress. Higher levels of residual tension led to higher fatigue crack growth rates, as suggested by matrix mean stress effects.

  3. Formation of Intermetallic Compounds During Explosive Welding

    NASA Astrophysics Data System (ADS)

    Greenberg, Bella A.; Ivanov, Mikhail A.; Pushkin, Mark S.; Inozemtsev, Alexei V.; Patselov, Alexander M.; Tankeyev, Anatoliy P.; Kuzmin, Sergey V.; Lysak, Vladimir I.

    2016-08-01

    Transition states between traditional, i.e., plain and wavy, shapes of the interface during explosive welding were studied. A sequence of the transition states was found for the studied copper-titanium and copper-tantalum joints. Some transition states are common for the joints under study, while others are only typical of the copper-titanium joints, due to sufficiently high solubility of original elements. A transition state has been found, during which cusps, even though they are solid phase, look like splashes on the water. The key role of these splashes is that they evidence the lower boundary of the `weldability window.' The study found certain self-organization processes of the cusps that cause them to turn into a quasi-wavy shape of the interface, and then, as the welding mode is intensified, into a wavy shape. The role of intermetallic compounds was analyzed, due to which a wave only consists of cusps in case mutual solubility of original metals is sufficiently high.

  4. Ground state searches in fcc intermetallics

    SciTech Connect

    Wolverton, C.; de Fontaine, D. ); Ceder, G. ); Dreysse, H. . Lab. de Physique du Solide)

    1991-12-01

    A cluster expansion is used to predict the fcc ground states, i.e., the stable phases at zero Kelvin as a function of composition, for alloy systems. The intermetallic structures are not assumed, but derived regorously by minimizing the configurational energy subject to linear constraints. This ground state search includes pair and multiplet interactions which spatially extend to fourth nearest neighbor. A large number of these concentration-independent interactions are computed by the method of direct configurational averaging using a linearized-muffin-tin orbital Hamiltonian cast into tight binding form (TB-LMTO). The interactions, derived without the use of any adjustable or experimentally obtained parameters, are compared to those calculated via the generalized perturbation method extention of the coherent potential approximation within the context of a KKR Hamiltonian (KKR-CPA-GPM). Agreement with the KKR-CPA-GPM results is quite excellent, as is the comparison of the ground state results with the fcc-based portions of the experimentally-determined phase diagrams under consideration.

  5. Thermal stress effects in intermetallic matrix composites

    NASA Astrophysics Data System (ADS)

    Wright, P. K.; Sensmeier, M. D.; Kupperman, D. S.; Wadley, H. N. G.

    1993-09-01

    Intermetallic matrix composites develop residual stresses from the large thermal expansion mismatch (delta-alpha) between the fibers and matrix. This work was undertaken to: establish improved techniques to measure these thermal stresses in IMC's; determine residual stresses in a variety of IMC systems by experiments and modeling; and, determine the effect of residual stresses on selected mechanical properties of an IMC. X ray diffraction (XRD), neutron diffraction (ND), synchrotron XRD (SXRD), and ultrasonics (US) techniques for measuring thermal stresses in IMC were examined and ND was selected as the most promising technique. ND was demonstrated on a variety of IMC systems encompassing Ti- and Ni-base matrices, SiC, W, and Al2O3 fibers, and different fiber fractions (Vf). Experimental results on these systems agreed with predictions of a concentric cylinder model. In SiC/Ti-base systems, little yielding was found and stresses were controlled primarily by delta-alpha and Vf. In Ni-base matrix systems, yield strength of the matrix and Vf controlled stress levels. The longitudinal residual stresses in SCS-6/Ti-24Al-llNb composite were modified by thermomechanical processing. Increasing residual stress decreased ultimate tensile strength in agreement with model predictions. Fiber pushout strength showed an unexpected inverse correlation with residual stress. In-plane shear yield strength showed no dependence on residual stress. Higher levels of residual tension led to higher fatigue crack growth rates, as suggested by matrix mean stress effects.

  6. First-principles studies of Ni-Ta intermetallic compounds

    SciTech Connect

    Zhou Yi; Wen Bin; Ma Yunqing; Melnik, Roderick; Liu Xingjun

    2012-03-15

    The structural properties, heats of formation, elastic properties, and electronic structures of Ni-Ta intermetallic compounds are investigated in detail based on density functional theory. Our results indicate that all Ni-Ta intermetallic compounds calculated here are mechanically stable except for P21/m-Ni{sub 3}Ta and hc-NiTa{sub 2}. Furthermore, we found that Pmmn-Ni{sub 3}Ta is the ground state stable phase of Ni{sub 3}Ta polymorphs. The polycrystalline elastic modulus has been deduced by using the Voigt-Reuss-Hill approximation. All Ni-Ta intermetallic compounds in our study, except for NiTa, are ductile materials by corresponding G/K values and poisson's ratio. The calculated heats of formation demonstrated that Ni{sub 2}Ta are thermodynamically unstable. Our results also indicated that all Ni-Ta intermetallic compounds analyzed here are conductors. The density of state demonstrated the structure stability increases with the Ta concentration. - Graphical abstract: Mechanical properties and formation heats of Ni-Ta intermetallic compounds are discussed in detail in this paper. Highlights: Black-Right-Pointing-Pointer Ni-Ta intermetallic compounds are investigated by first principle calculations. Black-Right-Pointing-Pointer P21/m-Ni{sub 3}Ta and hc-NiTa{sub 2} are mechanically unstable phases. Black-Right-Pointing-Pointer Pmmn-Ni{sub 3}Ta is ground stable phase of Ni{sub 3}Ta polymorphs. Black-Right-Pointing-Pointer All Ni-Ta intermetallic compounds are conducting materials.

  7. Microstructure characterization of hypereutectoid aluminium bronze composite coating

    NASA Astrophysics Data System (ADS)

    Kucita, P.; Wang, S. C.; Li, W. S.; Cook, R. B.; Starink, M. J.

    2015-10-01

    Hypereutectoid aluminium bronze coating was deposited onto an E.N. 10503 steel substrate using plasma transferred arc welding (PTA). Microstructure characterisation of the coating and a section near the steel substrate joint was carried out using SEM, EBSD, EDS in conjunction with XRD and depth-sensing nano-indentation. The constituent phases in the coating were identified as: martensitic Cu3Al β1' phase, solid solution of Al in Cu α phase and the intermetallic Fe3Al κ1 phase. The region near the steel substrate was characterised by high hardness, large grains and presence of Cu precipitates. No cracks were observed in this region. The coating has high hardness of 4.9GPa and Young's modulus of 121.7GPa. This is attributed to homogeneous distribution of sub microns size Fe3Al intermetallic phase. The implications of the coating to the engineering application of sheet metal forming are discussed.

  8. Coating Microstructure-Property-Performance Issues

    SciTech Connect

    Terry C. Totemeier; Richard N. Wright

    2005-05-01

    Results of studies on the relationships between spray parameters and performance of thermally-sprayed intermetallic coatings for high-temperature oxidation and corrosion resistance are presented. Coating performance is being assessed by corrosion testing of free-standing coatings, thermal cycling of coating substrates, and coating ductility measurement. Coating corrosion resistance was measured in a simulated coal combustion gas environment (N2-CO-CO2-H2O-H2S) at temperatures from 500 to 800°C using thermo-gravimetric analysis (TGA). TGA testing was also performed on a typical ferritic-martensitic steel, austenitic stainless steel, and a wrought Fe3Al-based alloy for direct comparison to coating behavior. FeAl and Fe3Al coatings showed corrosion rates slightly greater than that of wrought Fe3Al, but markedly lower than the steels at all temperatures. The corrosion rates of the coatings were relatively independent of temperature. Thermal cycling was performed on coated 316SS and nickel alloy 600 substrates from room temperature to 800°C to assess the relative effects of coating microstructure, residual stress, and thermal expansion mismatch on coating cracking by thermal fatigue. Measurement of coating ductility was made by acoustic emission monitoring of coated 316SS tensile specimens during loading.

  9. Microstructure and Mechanical Properties of Alumina Powder Coatings by a New Multi-Chamber Detonation Sprayer

    NASA Astrophysics Data System (ADS)

    Prozorova, M. S.; Kovaleva, M. G.; Arseenko, M. Yu.; Yapryntsev, M. N.; Tyurin, Yu. N.; Kolisnichenko, O. V.; Vasilik, N. Ya.; Sirota, V. V.; Pavlenko, I. A.; Mamunin, K. N.

    2016-11-01

    The dense ceramic coatings based on alumina with hardness of 1100±25 HV0.3 and porosity of less than 1% have been prepared by multi-chamber detonation sprayer (MCDS) with a barrel length of 500mm. The intermetallic compound of type FeAl was revealed in the area of the coating that adjoins the substrate.

  10. Explosive reaction pressing of intermetallic compounds from stoichiometric powder mixtures

    SciTech Connect

    Kochsiek, D.; Pruemmer, R.; Brunold, A.

    1995-09-01

    Intermetallic NiAl, TiAl, and TiAl{sub 3} were synthesized by shock compression experiments from stoichiometric powder mixtures of nickel and aluminium as well as of titanium and aluminium. Good consolidation and complete intermetallic reaction were achieved by the direct method of explosive compaction. For each powder mixture, a certain individual threshold pressure has to be exceeded in order to initiate intermetallic reaction. The reacting compounds melted completely with subsequent rapid solidification during the passage of the shock wave. The new material shows high hardness. Pores are formed by gaseous reaction products in the NiAl and TiAl{sub 3} compacts. The TiAl structure is fully-dense and dendritic.

  11. Intermetallic alloy welding wires and method for fabricating the same

    DOEpatents

    Santella, Michael L.; Sikka, Vinod K.

    1996-01-01

    Welding wires for welding together intermetallic alloys of nickel aluminides, nickel-iron aluminides, iron aluminides, or titanium aluminides, and preferably including additional alloying constituents are fabricated as two-component, clad structures in which one component contains the primary alloying constituent(s) except for aluminum and the other component contains the aluminum constituent. This two-component approach for fabricating the welding wire overcomes the difficulties associated with mechanically forming welding wires from intermetallic alloys which possess high strength and limited ductilities at elevated temperatures normally employed in conventional metal working processes. The composition of the clad welding wires is readily tailored so that the welding wire composition when melted will form an alloy defined by the weld deposit which substantially corresponds to the composition of the intermetallic alloy being joined.

  12. Intermetallic alloy welding wires and method for fabricating the same

    DOEpatents

    Santella, M.L.; Sikka, V.K.

    1996-06-11

    Welding wires for welding together intermetallic alloys of nickel aluminides, nickel-iron aluminides, iron aluminides, or titanium aluminides, and preferably including additional alloying constituents are fabricated as two-component, clad structures in which one component contains the primary alloying constituent(s) except for aluminum and the other component contains the aluminum constituent. This two-component approach for fabricating the welding wire overcomes the difficulties associated with mechanically forming welding wires from intermetallic alloys which possess high strength and limited ductilities at elevated temperatures normally employed in conventional metal working processes. The composition of the clad welding wires is readily tailored so that the welding wire composition when melted will form an alloy defined by the weld deposit which substantially corresponds to the composition of the intermetallic alloy being joined. 4 figs.

  13. Up-and-coming IMCs. [Intermetallic-Matrix Composites

    NASA Technical Reports Server (NTRS)

    Bowman, Randy; Noebe, Ronald

    1989-01-01

    While the good oxidation and environmental resistance, high melting points, and comparatively low densities of such ordered intermetallics as Ti3Al, NiAl, FeAl, and NbAl3 render them good candidates for advanced aerospace structures, their poor toughness at low temperatures and low strength at elevated temperatures have prompted the development of fiber-reinforced intermetallic-matrix composites (IMCs) with more balanced characteristics. Fabrication methods for continuous-fiber IMCs under development include the P/M 'powder cloth' method, the foil/fiber method, and thermal spraying. The ultimate success of IMCs depends on fibers truly compatible with the matrix materials.

  14. ESCA studies of methanation catalysts derived from intermetallic compounds

    SciTech Connect

    Chin, R.L.; Elattar, A.; Wallace, W.E.; Hercules, D.M.

    1980-10-30

    Studies of methanation catalysts derived from intermetallic compounds provided evidence that the high activity previously reported for ThNi/sub 5/ for the methanation reaction was due to a surface enrichment of the catalyst with nickel during reduction in hydrogen at 300/sup 0/C or during the reaction of carbon monoxide with hydrogen. The less active thorium oxide/nickel catalyst prepared by a conventional impregnation method had a much lower surface concentration of metallic nickel. The deactivation of the ThCo/sub 5/ intermetallic compound by deposition of graphitic carbon was also confirmed.

  15. Quaternary borocarbides: New class of intermetallic superconductors

    NASA Technical Reports Server (NTRS)

    Nagarajan, R.; Gupta, L. C.; Dhar, S. K.; Mazumdar, Chandan; Hossain, Zakir; Godart, C.; Levy-Clement, C.; Padalia, B. D.; Vijayaraghavan, R.

    1995-01-01

    Our recent discovery of superconductivity (SC) in the four-element multiphase Y-Ni-B-C system at an elevated temperature (TC approximately 12 K) has opened up great possibilities of identifying new superconducting materials and generating new physics. Superconductivity with Tc (greater than 20 K) higher than that known so far in bulk intermetallics has been observed in multiphase Y-Pd-B-C and Th-Pd-B-C systems and a family of single phase materials RENi2B2C (RE= Y, rare earth) have been found. Our investigations show YNi2B2C to be a strong coupling hard type-II SC. HC2(T) exhibits an unconventional temperature dependence. Specific heat and magnetization studies reveal coexistence of SC and magnetism in RNi2B2C (R = Ho, Er, Tm) with magnetic ordering temperatures (Tc approximately 8 K, 10.5 K, 11 K and Tm approximately 5 K, approximately 7K, approximately 4 K respectively) that are remarkably higher than those in known magnetic superconductors . Mu-SR studies suggest the possibility of Ni atoms carrying a moment in TmNi2B2C. Resistivity results suggests a double re-entrant transition (SC-normal-SC) in HoNi2B2C. RENi2B2C (RE = Ce, Nd, Gd) do not show SC down to 4.2 K. The Nd- and Gd-compounds order magnetically at approximately 4.5 K and approximately 19.5 K, respectively. Two SC transitions are observed in Y-Pd-B-C (Tc approximately 22 K, approximately 10 K) and in Th-Pd-B-C (Tc approximately 20 K, approximately 14 K) systems, which indicate that there are at least two structures which support SC in these borocarbides. In our multiphase ThNi2B2C we observe SC at approximately 6 K. No SC was seen in multiphase UNi2B2C, UPd2B2C, UOs2Ge2C and UPd5B3C(0.35) down to 4.2 K. Tc in YNi2B2C is depressed by substitutions (Gd, Th and U at Y-sites and Fe, Co at Ni-sites).

  16. Laser Assisted Additively Manufactured Transition Metal Coating on Aluminum

    NASA Astrophysics Data System (ADS)

    Vora, Hitesh D.; Rajamure, Ravi Shanker; Roy, Anurag; Srinivasan, S. G.; Sundararajan, G.; Banerjee, Rajarshi; Dahotre, Narendra B.

    2016-07-01

    Various physical and chemical properties of surface and subsurface regions of Al can be improved by the formation of transition metal intermetallic phases (Al x TM y ) via coating of the transition metal (TM). The lower equilibrium solid solubility of TM in Al (<1 at.%) is a steep barrier to the formation of solid solutions using conventional alloying methods. In contrast, as demonstrated in the present work, surface engineering via a laser-aided additive manufacturing approach can effectively synthesize TM intermetallic coatings on the surface of Al. The focus of the present work included the development of process control to achieve thermodynamic and kinetic conditions necessary for desirable physical, microstructural and compositional attributes. A multiphysics finite element model was developed to predict the temperature profile, cooling rate, melt depth, dilution of W in Al matrix and corresponding micro-hardness in the coating, and the interface between the coating and the base material and the base material.

  17. Unique intermetallic compounds prepared by shock wave synthesis

    NASA Technical Reports Server (NTRS)

    Otto, G.; Reece, O. Y.; Roy, U.

    1971-01-01

    Technique compresses fine ground metallic powder mixture beyond crystal fusion point. Absence of vapor pressure voids and elimination of incongruous effects permit application of technique to large scale fabrication of intermetallic compounds with specific characteristics, e.g., semiconduction, superconduction, or magnetic properties.

  18. Intermetallic Phase Formation in Explosively Welded Al/Cu Bimetals

    NASA Astrophysics Data System (ADS)

    Amani, H.; Soltanieh, M.

    2016-08-01

    Diffusion couples of aluminum and copper were fabricated by explosive welding process. The interface evolution caused by annealing at different temperatures and time durations was investigated by means of optical microscopy, scanning electron microscopy equipped with energy dispersive spectroscopy, and x-ray diffraction. Annealing in the temperature range of 573 K to 773 K (300 °C to 500 °C) up to 408 hours showed that four types of intermetallic layers have been formed at the interface, namely Al2Cu, AlCu, Al3Cu4, and Al4Cu9. Moreover, it was observed that iron trace in aluminum caused the formation of Fe-bearing intermetallics in Al, which is near the interface of the Al-Cu intermetallic layers. Finally, the activation energies for the growth of Al2Cu, AlCu + Al3Cu4, Al4Cu9, and the total intermetallic layer were calculated to be about 83.3, 112.8, 121.6, and 109.4 kJ/mol, respectively. Considering common welding methods ( i.e., explosive welding, cold rolling, and friction welding), although there is a great difference in welding mechanism, it is found that the total activation energy is approximately the same.

  19. Advanced reinforcement systems for intermetallic applications

    NASA Technical Reports Server (NTRS)

    Merrick, Howard F.; Labib, Mohammed L.

    1993-01-01

    A 2-D axisymmetric model was employed to determine the magnitude of the radial, axial, and hoop stresses caused by the thermal expansion difference between fiber and matrix and which result from the fabrication temperature cycle. Finite element analysis was conducted for single fiber model systems based on SCS-6/Ti3Al+Nb and Al2O3/NiAl. The stress distribution due to the imposition of a graded intermediate layer for each system was determined and included variables of layer thickness and gradation in interlayer chemistry in order to vary the expansion gradient between fiber and matrix. Thermal cycling tests were conducted on sputter coated SCS-6 fibers selectively coated with Ti3Al+Nb, with and without an intermediate layer. Cracking of the Ti3Al+Nb layers was prevented by an interlayer based on Ti-TiN-Ti. The interlayer thickness appeared critical to its efficiency. Similarly, for the case of Al2O3/NiAl, an intermediate layer consisting of a Ni bond coat on the sapphire fiber followed by a graded Al2O3-NiAl layer did not crack when given a thermal excursion to 1100 C and then cooled to room temperature. Acoustic emission tests on single fiber specimens were unsuccessful in detecting load drops associated with the successive fracture of the fiber. For the SCS-6/Ti3Al system this was the result of several factors which included the matrix/fiber ratio and poor bonding of the matrix and fiber. In the case of the Al2O3/NiAl system brittle failure of the NiAl matrix precluded fiber breakdown during tensile loading.

  20. Wear and corrosion performance of metallurgical coatings in sodium

    SciTech Connect

    Johnson, R.N.; Farwick, D.G.

    1980-04-24

    The friction, wear, and corrosion performance of several metallurgical coatings in 200 to 650/sup 0/C sodium are reviewed. Emphasis is placed on those coatings which have successfully passed the qualification tests necessary for acceptance in breeder reactor environments. Tests include friction, wear, corrosion, thermal cycling, self-welding, and irradiation exposure under as-prototypic-as-possible service conditions. Materials tested were coatings of various refractory metal carbides in metallic binders, nickel-base and cobalt-base alloys and intermetallic compounds such as the aluminides and borides. Coating processes evaluated included plasma spray, detonation gun, sputtering, spark-deposition, and solid-state diffusion.

  1. Current activated tip sintering of Ni-Ti intermetallics

    NASA Astrophysics Data System (ADS)

    Sharma, Nitin

    This thesis investigated the current activated tip-sintering of reactive mixtures of nickel and titanium to form Ni-Ti intermetallics. The effect of elemental powder composition, heating profile and micro-jet inert gas pressures on the developed macro- and microstructure was investigated. The heating profile brought upon by selective electric current application was found to have a significant effect on whether the reaction is a volumetric combustion or a self-propagating high temperature one. The best results in terms of homogeneity and Ni-Ti intermetallics yield, were obtained for an inert gas pressure of 4 psi under for the nickel rich composition. In addition, surprising results at the higher inert gas pressures show the formation of hollow products, which can give rise future exploration of this technique for combustion synthesizing hollow products of different shapes.

  2. Theoretical energy release of thermites, intermetallics, and combustible metals

    SciTech Connect

    Fischer, S.H.; Grubelich, M.C.

    1998-06-01

    Thermite (metal oxide) mixtures, intermetallic reactants, and metal fuels have long been used in pyrotechnic applications. Advantages of these systems typically include high energy density, impact insensitivity, high combustion temperature, and a wide range of gas production. They generally exhibit high temperature stability, and possess insensitive ignition properties. In this paper, the authors review the applications, benefits, and characteristics of thermite mixtures, intermetallic reactants, and metal fuels. Calculated values for reactant density, heat of reaction (per unit mass and per unit volume), and reaction temperature (without and with consideration of phase changes and the variation of specific heat values) are tabulated. These data are ranked in several ways, according to density, heat of reaction, reaction temperature, and gas production.

  3. Discontinuously reinforced intermetallic matrix composites via XD synthesis. [exothermal dispersion

    NASA Technical Reports Server (NTRS)

    Kumar, K. S.; Whittenberger, J. D.

    1992-01-01

    A review is given of recent results obtained for discontinuously reinforced intermetallic matrix composites produced using the XD process. Intermetallic matrices investigated include NiAl, multiphase NiAl + Ni2AlTi, CoAl, near-gamma titanium aluminides, and Ll2 trialuminides containing minor amounts of second phase. Such mechanical properties as low and high temperature strength, compressive and tensile creep, elastic modulus, ambient ductility, and fracture toughness are discussed as functions of reinforcement size, shape, and volume fraction. Microstructures before and after deformation are examined and correlated with measured properties. An observation of interest in many of the systems examined is 'dispersion weakening' at high temperatures and high strain rates. This behavior is not specific to the XD process; rather similar observations have been reported in other discontinuous composites. Proposed mechanisms for this behavior are presented.

  4. Multi-component intermetallic electrodes for lithium batteries

    DOEpatents

    Thackeray, Michael M; Trahey, Lynn; Vaughey, John T

    2015-03-10

    Multi-component intermetallic negative electrodes prepared by electrochemical deposition for non-aqueous lithium cells and batteries are disclosed. More specifically, the invention relates to composite intermetallic electrodes comprising two or more compounds containing metallic or metaloid elements, at least one element of which can react with lithium to form binary, ternary, quaternary or higher order compounds, these compounds being in combination with one or more other metals that are essentially inactive toward lithium and act predominantly, but not necessarily exclusively, to the electronic conductivity of, and as current collection agent for, the electrode. The invention relates more specifically to negative electrode materials that provide an operating potential between 0.05 and 2.0 V vs. metallic lithium.

  5. An intermetallic forming steel under radiation for nuclear applications

    NASA Astrophysics Data System (ADS)

    Hofer, C.; Stergar, E.; Maloy, S. A.; Wang, Y. Q.; Hosemann, P.

    2015-03-01

    In this work we investigated the formation and stability of intermetallics formed in a maraging steel PH 13-8 Mo under proton radiation up to 2 dpa utilizing nanoindentation, microcompression testing and atom probe tomography. A comprehensive discussion analyzing the findings utilizing rate theory is introduced, comparing the aging process to radiation induced diffusion. New findings of radiation induced segregation of undersize solute atoms (Si) towards the precipitates are considered.

  6. Cluster expansion of fcc Pd-V intermetallics

    SciTech Connect

    de Fontaine, D.; Wolverton, C.; Ceder, G. ); Dreysse, H. . Lab. de Physique du Solide)

    1991-06-01

    A cluster expansion is used to compute fcc ground states from first principles for the Pd-V system. Intermetallic structures are not assumed but derived rigorously by minimizing the configurational energy subject to linear constraints. A large number of concentration-independent interactions are calculated by the method of direct configurational averaging. Agreement with the fcc-based portion of the experimentally-determined Pd-V phase diagram is quite satisfactory. 25 refs., 2 figs.

  7. Superplastic ceramics and intermetallics and their potential applications

    SciTech Connect

    Wadsworth, J.; Nieh, T.G.

    1994-11-01

    Recent advances in the basic understanding of superplasticity and superplastic forming of ceramics and intermetallics are reviewed. Fine-grained superplastic ceramics, including yttria-stabilized tetragonal zirconia polycrystal, Y- or MgO-doped Al{sub 2}O{sub 3} Hydroxyapatite, {beta}-spodumene glass ceramics, Al{sub 2}0{sub 3}-YTZP two-phase composites, SiC-Si{sub 3}N{sub 4} and Fe-Fe{sub 3}C composites, are discussed. Superplasticity in the nickel-base (e.g., Ni{sub 3}Al and Ni{sub 3}Si) and titanium-base intermetallics (TiAl and T1{sub 3}Al), is described. Deformation mechanisms as well as microstructural requirements and effects such as grain size, grain growth, and grain-boundary phases, on the superplastic deformation behavior am addressed. Factors that control the superplastic tensile elongation of ceramics are discussed. Superplastic forming, and particularly biaxial gas-pressure forming, of several ceramics and intermetallics are presented with comments on the likelihood of commercial application.

  8. Alloying of cold-sprayed Al Ni composite coatings by post-annealing

    NASA Astrophysics Data System (ADS)

    Lee, Ha Yong; Jung, Se Hun; Lee, Soo Yong; Ko, Kyung Hyun

    2007-01-01

    A new cold spray coating technique for thick Al coating with finely dispersed Al-Ni intermetallic compounds was tested. For easy powder preparation and high yield, rather than using of Al/compound mixture feed stock, the spraying of pure Al and Ni powders mixture followed by post-annealing was suggested. The powder composition of Al and Ni was 75:25, and 90:10 (wt.%) to expect full consumption of pure Ni into intermetallic compounds. After Al-Ni composite coatings, the Ni particles were finely dispersed and embedded in the Al matrix with a good coating yield. Above 450 °C of post-annealing temperature, the Al 3Ni and Al 3Ni 2 phases were observed in the cold-sprayed Al-Ni coatings. The Ni particles in the Al matrix were fully consumed via compounding reaction with Al at 550 °C of the annealing temperature.

  9. Slurry and Plasma-spray Coating of Selective Emitting Rare-earth Oxides on High Temperature Resistant Substrates

    NASA Astrophysics Data System (ADS)

    Tobler, W. J.; Durisch, W.

    2007-02-01

    Selective emitting coatings of the rare-earth oxides Yb2O3 and Yb-doped garnet have been applied on SiC by slurry coating and on the high refractory intermetallic compound MoSi2 by vacuum plasma-spraying. The TPV emitters produced are fully operable in oxygen atmosphere at high temperatures > 1500 °C. The novel technique of pairing MoSi2 substrate with plasma-sprayed rare-earth oxide results in highly thermal shock stable emitters due to an ideal match of the thermal expansion coefficients of intermetallic compound and ceramics.

  10. Intermetallic Nickel-Titanium Alloys for Oil-Lubricated Bearing Applications

    NASA Technical Reports Server (NTRS)

    DellaCorte, C.; Pepper, S. V.; Noebe, R.; Hull, D. R.; Glennon, G.

    2009-01-01

    An intermetallic nickel-titanium alloy, NITINOL 60 (60NiTi), containing 60 wt% nickel and 40 wt% titanium, is shown to be a promising candidate material for oil-lubricated rolling and sliding contact applications such as bearings and gears. NiTi alloys are well known and normally exploited for their shape memory behavior. When properly processed, however, NITINOL 60 exhibits excellent dimensional stability and useful structural properties. Processed via high temperature, high-pressure powder metallurgy techniques or other means, NITINOL 60 offers a broad combination of physical properties that make it unique among bearing materials. NITINOL 60 is hard, electrically conductive, highly corrosion resistant, less dense than steel, readily machined prior to final heat treatment, nongalling and nonmagnetic. No other bearing alloy, metallic or ceramic encompasses all of these attributes. Further, NITINOL 60 has shown remarkable tribological performance when compared to other aerospace bearing alloys under oil-lubricated conditions. Spiral orbit tribometer (SOT) tests were conducted in vacuum using NITINOL 60 balls loaded between rotating 440C stainless steel disks, lubricated with synthetic hydrocarbon oil. Under conditions considered representative of precision bearings, the performance (life and friction) equaled or exceeded that observed with silicon nitride or titanium carbide coated 440C bearing balls. Based upon this preliminary data, it appears that NITINOL 60, despite its high titanium content, is a promising candidate alloy for advanced mechanical systems requiring superior and intrinsic corrosion resistance, electrical conductivity and nonmagnetic behavior under lubricated contacting conditions.

  11. Innovative processing to produce advanced intermetallic materials. Phase 1 final report

    SciTech Connect

    Loutfy, R.O.

    1989-09-01

    The program demonstrates the technical feasibility of synthesizing submicron titanium aluminide in a thermal rf plasma. Micron and submicron spherical titanium aluminide particles are produced in argon, hydrogen, and argon/hydrogen plasmas from the reaction of TiCl4(g), and Al(g). The ratio of Ti and Al is varied to produce the compounds Ti3Al, TiAl, and TiAl3. Microalloying with boron and macroalloying with niobium is demonstrated. Ti3Al whiskers can be produced, as well as other intermetallics of niobium aluminide, nickel aluminide, and molybdenum disilicide in the plasma synthesis process. Since submicron particles are produced, they have a high surface area and are sensitive to oxidation if not treated with a fugitive protective coating or utilized in a nonoxidizing atmosphere. Ti3Al particles are consolidated and utilized as a matrix for TiC and AlN composites. The submicron AlTi3 has significantly higher strength at room temperature than reported for commercial Ti3Al-11Nb alloy and useable strength is maintained up to 1000 C. The elongation is about the same as for commercial material because of possible oxide contamination in powder handling. However, dimpling and nacking is evident in the fracture surface, which suggests true room temperature ductility. Titanium aluminides have the potential to replace superalloys and become the dominant material for aerospace engines, air frames and skins for hypersonic vehicles.

  12. Study of Intermetallic Nanostructures for Light-Water Reactors

    SciTech Connect

    Jensen, Niels Grobech; Asta, Mark D.; Hosemann, Peter; Maloy, Stuart

    2015-09-30

    High temperature mechanical measurements were conducted to study the effect of the dynamic precipitation process of PH 13-8 Mo maraging steel. Yield stress, ultimate tensile strength, total elongation, hardness, strain rate sensitivity and activation volume were evaluated as a function of the temperature. The dynamic changes in the mechanical properties at different temperatures were evaluated and a balance between precipitation hardening and annealed softening is discussed. A comparison between hardness and yield stress and ultimate tensile strength over a temperature range from 300 to 600 °C is made. The behavior of the strain rate sensitivity was correlated with the intermetallic precipitates formed during the experiments.

  13. Exo-Melt{trademark} process for intermetallic powders

    SciTech Connect

    Sikka, V.K.; Deevi, S.C.

    1996-06-01

    The methods of powder production for intermetallics are reviewed. An innovative method known as Exo-Melt{trademark} is described for producing molten aluminides for gas- and water-atomization processes that require a molten metal stream. The Exo-Melt{trademark} process is based on the effective utilization of the heats of formation of aluminides from their constituent elements. The Exo-Melt{trademark} process principles are discussed along with a description of a furnace-loading sequence that uses the principles for practical applications. The benefits of the Exo-Melt{trademark} process are compared with the problems associated with the conventional melting process.

  14. The Shock Hugoniot of the Intermetallic Compound Ni3Al

    SciTech Connect

    Knapp, I.; Millett, J. C. F.; Meziere, Y. J. E.; Gray, G. T. III; Bourne, N. K.

    2006-07-28

    The behaviour of the intermetallic compound, Ni3Al under shock loading conditions has been measured. The Hugoniot Elastic Limit occurs at ca. 530 MPa, which converts to a 1-D yield stress of 273 MPa, in agreement with quasi-static data. In contrast, the ductility at shock-induced strain-rates appears much reduced when compared to lower strain-rates. The Hugoniot in terms of shock velocity and particle velocity suggests that Ni3Al is more compressible than pure nickel. This is in agreement with the greater stiffnesses in nickel, measured using ultrasonic techniques.

  15. Chemistry and Properties of Complex Intermetallics from Metallic Fluxes

    SciTech Connect

    Kanatzidis, Mercouri G.

    2015-03-28

    This project investigated the reaction chemistry and synthesis of new intermetallic materials with complex compositions and structures using metallic fluxes as solvents. It was found that the metallic fluxes offer several key advantages in facilitating the formation and crystal growth of new materials. The fluxes mostly explored were liquid aluminum, gallium and indium. The main purpose of this project was to exploit the potential of metallic fluxes as high temperature solvent for materials discovery in the broad class of intermetallics. This work opened new paths to compound formation. We discovered many new Si (or Ge)-based compounds with novel structures, bonding and physicochemical properties. We created new insights about the reaction chemistry that is responsible for stabilizing the new materials. We also studied the structural and compositional relationships to understand their properties. We investigated the use of Group-13 metals Al, Ga and In as solvents and have generated a wide variety of new results including several new ternary and quaternary materials with fascinating structures and properties as well as new insights as to how these systems are stabilized in the fluxes. The project focused on reactions of metals from the rare earth element family in combination with transition metals with Si and Ge. For example molten gallium has serves both as a reactive and non-reactive solvent in the preparation and crystallization of intermetallics in the system RE/M/Ga/Ge(Si). Molten indium behaves similarly in that it too is an excellent reaction medium, but it gives compounds that are different from those obtained from gallium. Some of the new phase identified in the aluminide class are complex phases and may be present in many advanced Al-matrix alloys. Such phases play a key role in determining (either beneficially or detrimentally) the mechanical properties of advanced Al-matrix alloys. This project enhanced our basic knowledge of the solid state chemistry

  16. Oxygen-stabilized zirconium-vanadium intermetallic compound

    DOEpatents

    Mendelsohn, M.H.; Gruen, D.M.

    1981-10-06

    An oxygen stabilized intermetallic compound having the formula Zr/sub x/OV/sub y/ where x = 0.7 to 2.0 and y = 0.18 to 0.33 is described. The compound is capable of reversibly sorbing hydrogen at temperatures from - 196/sup 0/C to 450/sup 0/C at pressures down to 10/sup -6/ Torr. The compound is also capable of selectively sorbing hydrogen from gaseous mixtures in the presence of CO and CO/sub 2/.

  17. A survey of combustible metals, thermites, and intermetallics for pyrotechnic applications

    SciTech Connect

    Fischer, S.H.; Grubelich, M.C.

    1996-08-01

    Thermite mixtures, intermetallic reactants, and metal fuels have long been used in pyrotechnics. Advantages include high energy density, impact insensitivity, high combustion temperature, and a wide range of gas production. They generally exhibit high temperature stability and possess insensitive ignition properties. This paper reviews the applications, benefits, and characteristics of thermite mixtures, intermetallic reactants, and metal fuels. 50 refs, tables.

  18. Quantum criticality in selected uranium intermetallic and organometallic compounds

    NASA Astrophysics Data System (ADS)

    Nasreen, Farzana

    My thesis presents the studies of the bulk properties of materials that exhibit unusual low-temperature properties due to the proximity of a quantum-critical point (QCP), for which long-range magnetic order can be suppressed to 0 K as a consequence of quantum fluctuations. A material can be tuned to the QCP by variation of a non-thermal control parameter such as hydrostatic pressure, magnetic field and chemical pressure/doping. Most of my experimental studies were performed at extreme conditions, such as high magnetic fields, low temperatures and/or high pressures. Two classes of materials were studied, namely uranium intermetallics and organometallics. The investigations on uranium intermetallics were done on compounds close to the edge of magnetism, i.e. the UCu4+xAl 8-x, UCuxAl5-x and UFe1-xNixAl compounds. Several of those compounds exhibit deviations from traditional Fermi-liquid theory and show non-Fermi liquid (NFL) scaling at low temperatures. Field-induced magnetic transitions were studied for some selected uranium compounds (UNiAl, UNiGa, UNiGe and UIrGe) as well. Furthermore, a study of organometallic quantum magnet (DTN: NiCl2-4SC(NH 2)2), which exhibits field-induced quantum criticality, is presented. In DTN, the magnetic-field induced polarization shows magneto-electric couplings between the antiferromagnetic Ni spins and the soft organic lattice.

  19. Structure, stability, and mechanical properties of intermetallic phases

    SciTech Connect

    Schneibel, J.H.; Liu, C.T.

    1993-12-31

    The importance of the structural stability of intermetallics with regard to their mechanical properties is illustrated with two case studies. First, the importance of structural and thermal defects for the strength of (weakly ordered) FeAl and (strongly ordered) NiAl is shown. Several inconsistencies and unresolved issues in the present understanding of point defects in FeAl are addressed. Since point defects alone may not explain the mechanical differences between these two materials, the role of dislocations is considered as well. It is shown that the differences in the atomic bonding of FeAl and NiAl, which deter-mine the active slip systems, are likely to influence the compositional dependence of the strength of these two intermetallics. Second, the class of the trialuminides is reviewed with emphasis on Al{sub 3}Ti. In addition to stabilizing a cubic crystal structure, the ratio of K/G, where K is the bulk modulus and G the shear modulus, needs to be increased in order to achieve extensive plastic deformation at room temperature. It is not clear, at the present time, to what extent macroalloying of trialuminides can achieve this goal, although promising results have been reported for Al{sub 3}Ti containing relatively high concentrations (14 at. %) of chromium.

  20. Resonant ultrasound spectroscopy: Elastic properties of some intermetallic compounds

    SciTech Connect

    Chu, F.; Thoma, D.J.; He, Y.; Maloy, S.A.; Mitchell, T.E.

    1996-09-01

    A novel nondestructive evaluation method, resonant ultrasound spectroscopy (RUS), is reviewed with an emphasis upon defining the elastic properties of intermetallic phases. The applications and advantages of RUS as compared to other conventional elastic constant measurement methods are explained. RUS has been employed to measure the elastic properties of single crystal and/or polycrystalline intermetallics, such as Laves phases (C15 HfV{sub 2} and NbCr{sub 2}), Nb-modified titanium aluminides, and transition metal disilicides (C11{sub b} MoSi{sub 2}, C40 NbSi{sub 2} and TaSi{sub 2}). For Laves phases, the elastic properties of HfV{sub 2}-based C15 phases show various anomalies and those of C15 NbCr{sub 2} do not. For Nb-modified titanium aluminides, the elastic properties of O-phase alloys are investigated as a function of alloying content. For transition metal disilicides, single crystal elastic constants of MoSi{sub 2}, NbSi{sub 2}, and TaSi{sub 2} are obtained and compared. Based on the experimentally determined elastic properties, the characteristics of interatomic bonding in these materials are examined and the possible impact of the elastic properties on mechanical behavior is discussed.

  1. Spark plasma sintering of titanium aluminide intermetallics and its composites

    NASA Astrophysics Data System (ADS)

    Aldoshan, Abdelhakim Ahmed

    Titanium aluminide intermetallics are a distinct class of engineering materials having unique properties over conventional titanium alloys. gamma-TiAl compound possesses competitive physical and mechanical properties at elevated temperature applications compared to Ni-based superalloys. gamma-TiAl composite materials exhibit high melting point, low density, high strength and excellent corrosion resistance. Spark plasma sintering (SPS) is one of the powder metallurgy techniques where powder mixture undergoes simultaneous application of uniaxial pressure and pulsed direct current. Unlike other sintering techniques such as hot iso-static pressing and hot pressing, SPS compacts the materials in shorter time (< 10 min) with a lower temperature and leads to highly dense products. Reactive synthesis of titanium aluminide intermetallics is carried out using SPS. Reactive sintering takes place between liquid aluminum and solid titanium. In this work, reactive sintering through SPS was used to fabricate fully densified gamma-TiAl and titanium aluminide composites starting from elemental powders at different sintering temperatures. It was observed that sintering temperature played significant role in the densification of titanium aluminide composites. gamma-TiAl was the predominate phase at different temperatures. The effect of increasing sintering temperature on microhardness, microstructure, yield strength and wear behavior of titanium aluminide was studied. Addition of graphene nanoplatelets to titanium aluminide matrix resulted in change in microhardness. In Ti-Al-graphene composites, a noticeable decrease in coefficient of friction was observed due to the influence of self-lubrication caused by graphene.

  2. Intermetallic superconductors---The state of development in 1991

    SciTech Connect

    Forsyth, E.B.

    1991-01-01

    The commercial fabrication of intermetallic superconductors has reached a high degree of maturity in the past thirty years. The only significant, commercial requirement for superconducting wire is the construction of magnetic resonance imaging (MRI) devices for medical diagnosis. In addition to this demand there are one-time projects such as high energy particle accelerators which often need considerable quantities of superconducting material over the few years of construction. R D projects also provide a fluctuating market for superconducting materials, in the past the projects have included power apparatus such as generators, motors, energy storage and transmission cables, and magnets for experimental fusion reactors. Superconducting magnetically levitated trains have undergone full scale trials in Japan and Germany. This is by no means a comprehensive list of all the possible applications. Virtually all the devices requiring a magnetic field to be produced by superconducting windings have used NbTi wire, but a few experimental Nb{sub 3}Sn high field magnets have been constructed. This report briefly discusses development of intermetallic superconductors.

  3. Theoretical Energy Release of Thermites, Intermetallics, and Combustible Metals

    SciTech Connect

    Fischer, S.H.; Grubelich, M.C.

    1999-05-14

    Thermite mixtures, intermetallic reactants, and metal fuels have long been used in pyrotechnic applications. Advantages of these systems typically include high energy density, high combustion temperature, and a wide range of gas production. They generally exhibit high temperature stability and possess insensitive ignition properties. For the specific applications of humanitarian demining and disposal of unexploded ordnance, these pyrotechnic formulations offer additional benefits. The combination of high thermal input with low brisance can be used to neutralize the energetic materials in mines and other ordnance without the "explosive" high-blast-pressure events that can cause extensive collateral damage to personnel, facilities, and the environment. In this paper, we review the applications, benefits, and characteristics of thermite mixtures, intermetallic reactants, and metal fuels. Calculated values for reactant density, heat of reaction (per unit mass and per unit volume), and reaction temperature (without and with consideration of phase changes and the variation of specific heat values) are tabulated. These data are ranked in several ways, according to density, heat of reaction, reaction temperature, and gas production.

  4. Surfaces of complex intermetallic compounds: insights from density functional calculations.

    PubMed

    Hafner, Jürgen; Krajčí, Marian

    2014-11-18

    CONSPECTUS: Complex intermetallic compounds are a class of ordered alloys consisting of quasicrystals and other ordered compounds with large unit cells; many of them are approximant phases to quasicrystals. Quasicrystals are the limiting case where the unit cell becomes infinitely large; approximants are series of periodic structures converging to the quasicrystal. While the unique properties of quasicrystals have inspired many investigations of their surfaces, relatively little attention has been devoted to the surface properties of the approximants. In general, complex intermetallic compounds display rather irregular, often strongly corrugated surfaces, making the determination of their atomic structure a very complex and challenging task. During recent years, scanning tunneling microscopy (STM) has been used to study the surfaces of several complex intermetallic compounds. If atomic resolution can be achieved, STM permits visualization of the local atomistic surface structure. However, the interpretation of the STM images is often ambiguous and sometimes even impossible without a realistic model of the structure of the surface and the distribution of the electronic density above the surface. Here we demonstrate that ab initio density functional theory (DFT) can be used to determine the energetics and the geometric and electronic structures of the stable surfaces of complex intermetallic compounds. Calculations for surfaces with different chemical compositions can be performed in the grand canonical ensemble. Simulated cleavage experiments permit us to determine the formation of the cleavage planes requiring the lowest energy. The investigation of the adsorption of molecular species permits a comparison with temperature-programmed thermal desorption experiments. Calculated surface electronic densities of state can be compared with the results of photoelectron spectroscopy. Simulations of detailed STM images can be directly confronted with the experimental results

  5. Structural and Electronic Investigations of Complex Intermetallic Compounds

    SciTech Connect

    Ko, Hyunjin

    2008-01-01

    In solid state chemistry, numerous investigations have been attempted to address the relationships between chemical structure and physical properties. Such questions include: (1) How can we understand the driving forces of the atomic arrangements in complex solids that exhibit interesting chemical and physical properties? (2) How do different elements distribute themselves in a solid-state structure? (3) Can we develop a chemical understanding to predict the effects of valence electron concentration on the structures and magnetic ordering of systems by both experimental and theoretical means? Although these issues are relevant to various compound classes, intermetallic compounds are especially interesting and well suited for a joint experimental and theoretical effort. For intermetallic compounds, the questions listed above are difficult to answer since many of the constituent atoms simply do not crystallize in the same manner as in their separate, elemental structures. Also, theoretical studies suggest that the energy differences between various structural alternatives are small. For example, Al and Ga both belong in the same group on the Periodic Table of Elements and share many similar chemical properties. Al crystallizes in the fcc lattice with 4 atoms per unit cell and Ga crystallizes in an orthorhombic unit cell lattice with 8 atoms per unit cell, which are both fairly simple structures (Figure 1). However, when combined with Mn, which itself has a very complex cubic crystal structure with 58 atoms per unit cell, the resulting intermetallic compounds crystallize in a completely different fashion. At the 1:1 stoichiometry, MnAl forms a very simple tetragonal lattice with two atoms per primitive unit cell, while MnGa crystallizes in a complicated rhombohedral unit cell with 26 atoms within the primitive unit cell. The mechanisms influencing the arrangements of atoms in numerous crystal structures have been studied theoretically by calculating electronic

  6. Structural and Tribological Properties of Nanostructured Supersonic Cold Sprayed Ni-20 wt.% Sn Coatings

    NASA Astrophysics Data System (ADS)

    Georgiou, E. P.; Dosta, S.; Fernández, J.; Matteazzi, P.; Kowalski, K.; Kusinski, J.; Piticescu, R. R.; Celis, J.-P.

    2016-06-01

    80-μm-thick nanostructured coatings consisting of a Ni solid solution, Ni3Sn, Ni3Sn2, and metastable NiSn intermetallic phases were deposited via supersonic cold spraying onto inconel 718 alloy substrates. These coatings have complex nanostructured metallurgical phases as revealed by transition electron microscopy, scanning electron microscopy, and x-ray diffraction techniques. Their mechanical properties were determined by nanoindentation measurements. Furthermore, the wear behavior of these nanostructured sprayed coatings was compared to the one of the industrial bulk or sprayed coated benchmark materials. It was found that the nanostructured coatings exhibit higher wear resistance than the industrial benchmarks, thanks to an appropriate balance of hard intermetallic phases and soft Ni matrix, as well as to their nanostructuring. Their frictional characteristics under reciprocating sliding are mainly determined by the formation of an oxide-based tribo-layer, which was analyzed by x-ray photoelectron spectroscopy. The role of intermetallic phases in these coatings on the friction and wear is also discussed.

  7. Fundamentals of mechanical behavior in structural intermetallics: A synthesis of atomistic and continuum modeling

    SciTech Connect

    Yoo, M.H.; Fu, C.L.

    1993-08-01

    After a brief account of the recent advances in computational research on mechanical behavior of structural intermetallics, currently unresolved problems and critical issues are addressed and the knowledge base for potential answers to these problems is discussed. As large-scale problems (e.g., dislocation core structures, grain boundaries, and crack tips) are treated by atomistic simulations, future development of relevant interatomic potentials should be made consistent with the results of first-principles calculations. The bulk and defect properties calculated for intermetallic compounds, both known and as yet untested, can furnish insights to alloy designers in search of new high-temperature structural intermetallics.

  8. Formation of intermetallics at the interface of explosively welded Ni-Al multilayered composites during annealing

    NASA Astrophysics Data System (ADS)

    Ogneva, T. S.; Lazurenko, D. V.; Bataev, I. A.; Mali, V. I.; Esikov, M. A.; Bataev, A. A.

    2016-04-01

    The Ni-Al multilayer composite was fabricated using explosive welding. The zones of mixing of Ni and Al are observed at the composite interfaces after the welding. The composition of these zones is inhomogeneous. Continuous homogeneous intermetallic layers are formed at the interface after heat treatment at 620 °C during 5 h These intermetallic layers consist of NiAl3 and Ni2Al3 phases. The presence of mixed zones significantly accelerates the growth rate of intermetallic phases at the initial stages of heating.

  9. Morphological and microstructural studies on aluminizing coating of carbon steel

    SciTech Connect

    Samsu, Zaifol; Othman, Norinsan Kamil; Daud, Abd Razak; Hussein, Hishammuddin

    2013-11-27

    Hot dip aluminizing is one of the most effective methods of surface protection for steels and is gradually gaining popularity. The morphology and microstructure of an inter-metallic layer form on the surface of low carbon steel by hot dip aluminization treatment had been studied in detail. This effect has been investigated using optical and scanning electron microscopy, and X-ray diffraction. The result shows that the reaction between the steel and the molten aluminium leads to the formation of Fe–Al inter-metallic compounds on the steel surface. X-ray diffraction and electron microscopic studies showed that a two layer coating was formed consisting of an external Al layer and a (Fe{sub 2}Al{sub 5}) inter metallic on top of the substrate after hot dip aluminizing process. The inter-metallic layer is ‘thick’ and exhibits a finger-like growth into the steel. Microhardness testing shown that the intermetallic layer has high hardness followed by steel substrate and the lowest hardness was Al layer.

  10. Plastic deformation of ordered intermetallic alloys: Fundamental aspects

    SciTech Connect

    Yoo, M.H.

    1994-10-01

    Fundamental aspects of plastic deformation in ordered intermetallic alloys are reviewed by directly comparing the temperature-dependent yield stresses of Ni{sub 3}Al and Ni{sub 3}Si (the L1{sub 2} structure), NiAl and FeAl (the B2 structure), and TiAl and Ti{sub 3}Al (non-cubic L1{sub 0} and D0{sub 19} structures, respectively). While the yield strength anomaly observed in Ni{sub 3}Al is consistent with the prevailing dislocation models, that found in stoichiometric Ni{sub 3}Si is not. The strong plastic anisotropy observed in NiAl stems from the high antiphase boundary energy, and that found in two-phase {gamma}-TiAl/{alpha}{sub 2}-Ti{sub 3}Al is due to the exceptionally high compressive yield strength along the c-axis of Ti{sub 3}Al.

  11. Lattice disorder and magnetism in f-electron intermetallics

    SciTech Connect

    Booth, C.H.; Han, S.-W.; Skanthakumar, S.; Sarrao, J.L.

    2004-07-29

    Real materials can have real differences compared to ideal systems. For instance, non-Fermi liquid (NFL) behavior was initially thought to be due to chemical disorder, since the first such materials were all substituted. Although several nominally well-ordered NFL's have been discovered and extensively studied, the effect of disorder on the magnetic properties of f-electron intermetallic systems remains poorly understood. Disorder in NFL systems is reviewed from an experimental, local structure point of view, including a discussion of results on the nominally ordered U{sub 3}Ni{sub 3}Sn{sub 4} and CeCoIn{sub 5} systems, and the chemically disordered UCu{sub 4}Pd and CeRhRuSi{sub 2} systems.

  12. CO2 laser welding of titanium aluminide intermetallic compound

    NASA Astrophysics Data System (ADS)

    Kuwahara, Gaku; Yamaguchi, Shigeru; Nanri, Kenzo; Ootani, Masanori; Seto, Sachio; Arai, Mikiya; Fujioka, Tomoo

    2000-02-01

    Titanium aluminide intermetallic compound is studied to find out good welding conditions using CO2 laser irradiation. In the experiment, we used the casting titanium aluminide containing iron, vanadium and boron with a thickness of 2 mm. We carried out bead-on-plate laser welding at various initial temperatures of specimens varied from room temperature to 873 [K] in inert gas environment filled with argon. We measured fused depth, bead width and Vickers hardness. As a result of experiments, welding speeds that allow full bead-on- plate welding to be possible were strongly by dependent on the initial temperature, 3000 [mm/min], initial temperature 873 [K], 2600 [mm/mm], initial temperature 673 [K], and 2000 [mm/min] with 300 [K]. Transverse crack-free welding was achieved, when initial temperature was at 873 [K].

  13. Compton Profile Study of Intermetallic Ti{sub 3}Al

    SciTech Connect

    Vyas, V.; Sharma, G.; Mishra, M. C.; Sharma, B. K.; Joshi, K. B.

    2011-10-20

    The Compton scattering measurement on intermetallic alloy Ti{sub 3}Al is reported in this work. The measurement is made using 59.54 keV gamma-rays from Am{sup 241} source. Theoretical calculation of Compton profile is also performed employing CRYSTAL code within the framework of density functional theory to compare with the measurement. The theoretical profile of the alloy is also synthesized following the superposition model taking the published Compton profiles of elemental solids from the APW method. The experimental study of charge transfer in the alloys has also been done by performing the experimental Compton profile measurements on Ti and Al following the superposition model and charge transfer from Al to Ti is clearly seen on the alloy formation.

  14. New candidates for the Pt8Ti structures in intermetallics

    NASA Astrophysics Data System (ADS)

    Gilmartin, Erin; Corbitt, Jacqueline; Hart, Gus

    2008-03-01

    The only known intermetallic structure with an 8:1 stoichiometry is that of Pt8Ti. Because of its uniqueness, this structure has been studied in Pt, Pd, and Ni rich systems. However, these metals have only been paired with a handful of other elements. Are there more elements that when alloyed with Pt, Pd, or Ni order with the Pt8Ti structure? We explored 40 different Pd- and Pt-based binary systems. We calculated their formation enthalpies for the Pt8Ti structure, compared the value to the tie line between pure Pd/Pt and experimentally-observed ground states. We find that there are other (beyond those experimentally observed) possible alloys with this structure. These new Pt/Pd-rich alloys could fin application in the jewelry and catalysis industries.

  15. Effects of elastic anisotropy on mechanical behavior of intermetallic compounds

    SciTech Connect

    Yoo, M.H.

    1991-01-01

    Fundamental aspects of the deformation and fracture behavior of ordered intermetallic compounds are examined within the framework of linear anisotropic elasticity theory of dislocations and cracks. The orientation dependence and the tension/compression asymmetry of yield stress are explained in terms of the anisotropic coupling effect of non-glide stresses to the glide strain. The anomalous yield behavior is related to the disparity (edge/screw) of dislocation mobility and the critical stress required for the dislocation multiplication mechanism of Frank-Read type. The slip-twin conjugate relationship, extensive faulting, and pseudo-twinning (martensitic transformation) at a crack tip can be enhanced also by the anisotropic coupling effect, which may lead to transformation toughening of shear type.

  16. The oxidation of Ni-rich Ni-Al intermetallics

    NASA Technical Reports Server (NTRS)

    Doychak, Joseph; Smialek, James L.; Barrett, Charles A.

    1988-01-01

    The oxidation of Ni-Al intermetallic alloys in the beta-NiAl phase field and in the two phase beta-NiAl/gamma'-Ni3Al phase field has been studied between 1000 and 1400 C. The stoichiometric beta-NiAl alloy doped with Zr was superior to other alloy compositions under cyclic and isothermal oxidation. The isothermal growth rates did not increase monotonically as the alloy Al content was decreased. The characteristically ridged alpha-Al2O3 scale morphology, consisting of cells of thin, textured oxide with thick growth ridges at cell boundaries, forms on oxidized beta-NiAl alloys. The correlation of scale features with isothermal growth rates indicates a predominant grain boundary diffusion growth mechanism. The 1200 C cyclic oxidation resistance decreases near the lower end of the beta-NiAl phase field.

  17. Modeling of Intermetallic Compounds Growth Between Dissimilar Metals

    NASA Astrophysics Data System (ADS)

    Wang, Li; Wang, Yin; Prangnell, Philip; Robson, Joseph

    2015-09-01

    A model has been developed to predict growth kinetics of the intermetallic phases (IMCs) formed in a reactive diffusion couple between two metals for the case where multiple IMC phases are observed. The model explicitly accounts for the effect of grain boundary diffusion through the IMC layer, and can thus be used to explore the effect of IMC grain size on the thickening of the reaction layer. The model has been applied to the industrially important case of aluminum to magnesium alloy diffusion couples in which several different IMC phases are possible. It is demonstrated that there is a transition from grain boundary-dominated diffusion to lattice-dominated diffusion at a critical grain size, which is different for each IMC phase. The varying contribution of grain boundary diffusion to the overall thickening kinetics with changing grain size helps explain the large scatter in thickening kinetics reported for diffusion couples produced under different conditions.

  18. Development of New Cryocooler Regenerator Materials-Ductile Intermetallic Compounds

    SciTech Connect

    K.A. Gschneidner; A.O. Pecharsky; V.K. Pecharsky

    2004-09-30

    The volumetric heat capacities of a number of binary and ternary Er- and Tm-based intermetallic compounds, which exhibited substantial ductilities, were measured from {approx}3 to {approx}350 K. They have the RM stoichiometry (where R = Er or Tm, and M is a main group or transition metal) and crystallize in the CsCl-type structure. The heat capacities of the Tm-based compounds are in general larger than the corresponding Er-based materials. Many of them have heat capacities which are significantly larger than those of the low temperature (<15 K) prototype cryocooler regenerator materials HoCu{sub 2}, Er{sub 3}Ni and ErNi. Utilization of the new materials as regenerators in the various cryocoolers should improve the performance of these refrigeration units for cooling below 15 K.

  19. Intermetallic strengthened alumina-forming austenitic steels for energy applications

    NASA Astrophysics Data System (ADS)

    Hu, Bin

    In order to achieve energy conversion efficiencies of >50 % for steam turbines/boilers in power generation systems, materials required are strong, corrosion-resistant at high temperatures (>700°C), and economically viable. Austenitic steels strengthened with Laves phase and Ni3Al precipitates, and alloyed with aluminum to improve oxidation resistance, are potential candidate materials for these applications. The creep resistance of these alloys is significantly improved through intermetallic strengthening (Laves-Fe 2Nb + L12-Ni3Al precipitates) without harmful effects on oxidation resistance. This research starts with microstructural and microchemical analyses of these intermetallic strengthened alumina-forming austenitic steels in a scanning electron microscope. The microchemistry of precipitates, as determined by energy-dispersive x-ray spectroscopy and transmission electron microscope, is also studied. Different thermo-mechanical treatments were carried out to these stainless steels in an attempt to further improve their mechanical properties. The microstructural and microchemical analyses were again performed after the thermo-mechanical processing. Synchrotron X-ray diffraction was used to measure the lattice parameters of these steels after different thermo-mechanical treatments. Tensile tests at both room and elevated temperatures were performed to study mechanical behaviors of this novel alloy system; the deformation mechanisms were studied by strain rate jump tests at elevated temperatures. Failure analysis and post-mortem TEM analysis were performed to study the creep failure mechanisms of these alumina-forming austenitic steels after creep tests. Experiments were carried out to study the effects of boron and carbon additions in the aged alumina-forming austenitic steels.

  20. Influence of Ti and La Additions on the Formation of Intermetallic Compounds in the Al-Zn-Si Bath

    NASA Astrophysics Data System (ADS)

    Xu, Jin; Gu, Qin-Fen; Li, Qian; Lu, Hu-Sheng

    2016-09-01

    The effect of Ti and La additions on the formation of intermetallic compounds (IMCs) in the galvalume (55Al-Zn-1.6Si wt pct) bath was investigated experimentally and further studied with first-principles calculation. The studied baths contain: 1 wt pct Fe, with Ti content ranging from 0.05 to 0.15 wt pct and La content ranging from 0.05 to 0.30 wt pct. Combination of the experimental results with the thermodynamic analysis shows that the solubility of Fe in the alloy bath decreases with an increase of Ti content, which results in the formation of mass dross. Compared with the Ti-containing alloy, La promotes the formation of τ 5 phase (Fe2Al8Si). When both Ti and La are added, Fe4Al13, τ 5, τ 6 (β-Al4.5FeSi), TiAl3, and Ti2Al20La phases were observed. Since these IMCs would consume more Si in the bath, the decrease of Si content with Ti and La additions is more significant than that of the bath without these additions. Furthermore, the formation mechanism of Ti/TiAl3/Ti2La20La core-shell structure in the coating bath is proposed. This study has implications for strategic design of industry hot-dip production with exceptional mechanical properties of Al alloy coating.

  1. X (X: Al, Mo, Ti, Pt, Si, Nb, V, and Zr) intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Chen, Qiang; Huang, Zhiwei; Zhao, Zude; Hu, Chuankai

    2014-09-01

    In the present study, the ground-state properties of Ni3X intermetallic compounds were analyzed by means of the first-principles pseudo-potential method using the Cambridge serial total energy package code. The calculated lattice parameters of Ni3X intermetallic compounds are in good agreement with the experimental and other theoretical data. The single-crystal elastic constants were calculated; the hardness, ductile, and plasticity of materials were analyzed. The calculated enthalpies of formation showed that all of intermetallic compounds were thermodynamically stable; Debye temperature and heat capacity are calculated and discussed. Moreover, the chemical bonding in these intermetallic compounds was interpreted by calculating the density of states, electron density difference distribution, and Mulliken analysis; magnetism properties were briefly analyzed.

  2. The role of ALCHEMI in understanding the properties of ordered intermetallic alloys

    SciTech Connect

    Anderson, I.M.

    1998-11-01

    After one and one-half decades of development, ALCHEMI is approaching the status of an established analytical technique. Many of the problems that have plagued ALCHEMI, especially for the analysis of ordered intermetallic alloys, are now well understood, and accurate site-distributions can be extracted from a variety of intermetallic alloys. This paper begins with an overview of the factors that can lead to large systematic errors or gross misinterpretations of ALCHEMI data, with illustrations from a variety of ordered intermetallic alloys. The paper concludes with a discussion of ALCHEMI in the broader context of understanding the properties of ordered intermetallic alloys. The results of systematic studies are used to illustrate the role of ALCHEMI in determining the competing effects of thermodynamic and kinetic factors during alloy processing and the correlation of alloy properties with the atomic site distributions on which the properties ultimately depend.

  3. Aluminide coatings

    SciTech Connect

    Henager, Jr; Charles, H; Shin, Yongsoon; Samuels, William D

    2009-08-18

    Disclosed herein are aluminide coatings. In one embodiment coatings are used as a barrier coating to protect a metal substrate, such as a steel or a superalloy, from various chemical environments, including oxidizing, reducing and/or sulfidizing conditions. In addition, the disclosed coatings can be used, for example, to prevent the substantial diffusion of various elements, such as chromium, at elevated service temperatures. Related methods for preparing protective coatings on metal substrates are also described.

  4. COATED ALLOYS

    DOEpatents

    Harman, C.G.; O'Bannon, L.S.

    1958-07-15

    A coating is described for iron group metals and alloys, that is particularly suitable for use with nickel containing alloys. The coating is glassy in nature and consists of a mixture containing an alkali metal oxide, strontium oxide, and silicon oxide. When the glass coated nickel base metal is"fired'' at less than the melting point of the coating, it appears the nlckel diffuses into the vitreous coating, thus providing a closely adherent and protective cladding.

  5. Mechanical and Tribological Behavior of Ni(Al)-Reinforced Nanocomposite Plasma Spray Coatings

    NASA Astrophysics Data System (ADS)

    Movahedi, B.

    2014-02-01

    The mechanical and tribological behavior and microstructural evolutions of the Ni(Al)-reinforced nanocomposite plasma spray coatings were studied. At first, the feedstock Ni(Al)-15 wt.% (Al2O3-13% TiO2) nanocomposite powders were prepared using low-energy mechanical milling of the pure Ni and Al powders as well as Al2O3-13% TiO2 nanoparticle mixtures. The characteristics of the powder particles and the prepared coatings depending on their microstructures were examined in detail. The results showed that the feedstock powders after milling contained only α-Ni solid solution with no trace of the intermetallic phase. However, under the air plasma spraying conditions, the NiAl intermetallic phase in the α-Ni solid solution matrix appeared. The lack of nickel aluminide formation during low-energy ball milling is beneficial hence, the exothermic reaction can occur between Ni and Al during plasma spraying, improving the adhesive strength of the nanocomposite coatings. The results also indicated that the microhardness of the α-Ni phase was 3.91 ± 0.23 GPa and the NiAl intermetallic phase had a mean microhardness of 5.69 ± 0.12 GPa. The high microhardness of the nanocomposite coatings must be due to the presence of the reinforcing nanoparticles. Due to the improvement in mechanical properties, the Ni(Al) nanocomposite coatings showed significant modifications in wear resistance with low frictional coefficient.

  6. Preparation of a Ti-Ni intermetallic compound by using a drop shaft

    SciTech Connect

    Suzuki, Y.; Shimokawa, K.; Ueda, Y.; Nagao, J.

    1996-10-01

    A Ti-Ni intermetallic compound could be formed rapidly from Ti and Ni powder compact with SHS process. Microgravity experiments using a drop shaft are carried out. This report shows the effect of microgravity or high gravity on formability of an intermetallic compound. It is concluded that the specimen forms a porous and nearly amorphous alloy by rapid cooling under microgravity, but with rapid cooling under high gravity after microgravity, the specimen forms a uniform and dense structure with better crystallinity.

  7. Gravity segregation of complex intermetallic compounds in liquid aluminum-silicon alloys

    SciTech Connect

    Shabestari, S.G.; Gruzleski, J.E.

    1995-04-01

    Primary crystals of intermetallics that are rich in iron, manganese, and chromium form at temperatures above the liquidus, and because their density is higher than that of liquid aluminum, they cause gravity segregation in the melt. Segregation may occur either in the mold at slow cooling rates or in the bulk liquid in furnaces or ladles. The kinetics of settling of these intermetallic compounds in a melt of Al-12.5 pct Si having 1.2 pct Fe, 0.3 pct Mn, and 0.1 pct Cr has been studied. Sedimentation was investigated at 630 C for settling times of 30, 90, and 180 minutes in an electric resistance furnace. The effect of settling time and height of melt on the volume percent, number, and size of intermetallic compounds was studied by image analysis. The volume percent of intermetallics increases with distance from the melt surface. Both the number of particles and the average size increase during sedimentation. The rate of settling varies with position in the melt due to depletion of intermetallics near the surface and an increase near the bottom. The settling velocities obtained experimentally were compared with terminal velocities calculated by Stokes` law. Good agreement was generally found. The settling speed of intermetallics reaches the terminal velocity at very short times and very close to the liquid surface. Stokes` law is therefore applicable to virtually all locations within the melt.

  8. Zintl and intermetallic phases grown from calcium/lithium flux

    NASA Astrophysics Data System (ADS)

    Blankenship, Trevor

    Metal flux synthes is a useful alternative method to high temperature solid state synthesis; it allows easy diffusion of reactants at lower temperatures, and presents favorable conditions for crystal growth. A mixed flux of calcium and lithium in a 1:1 ratio was explored in this work; this mixture melts at 300°C and is an excellent solvent for main group elements and CaH 2. Reactions of p-block elements in a 1:1 Ca/Li flux have produced several new intermetallic and Zintl phases. Electronegative elements from groups 14 and 15 are reduced to anions in this flux, yielding charge-balanced products. More electropositive metals from group 13 are not fully reduced; the resulting products are complex intermetallics. The reactions of tin or lead and carbon in Ca/Li flux produced the analogous phases Ca11Tt3C8 (Tt = Sn, Pb) in the monoclinic C21/c space group (a = 13.2117(8) A, b =10.7029(7) A, c = 14.2493(9) A, beta = 105.650(1)° for the Sn analog). These compounds are carbide Zintl phases that includes the rare combination of C3 4- and C22- units as well as Sn4- or Pb4- anions. Ca/Li flux reactions of CaH2 and arsenic have produced the Zintl phases LiCa3As 2H in orthorhombic Pnma (a = 11.4064(7), b = 4.2702(3), c = 11.8762(8) A), and Ca 13As6C0.46N1.155H6.045in tetragonal P4/mbm (a = 15.7493(15), c = 9.1062(9) A). The complex stoichiometry of the latter phase was caused by incorporation of light element contaminants and was studied by neutron diffraction, showing mixing of anionic sites to achieve charge balance. Ca/Li flux reactions with group 13 metals have resulted in several new intermetallic phases. Reactions of indium and CaH2 in the Ca/Li flux (with or without boron) formed Ca53In13B4-x H23+x(2.4 < x < 4.0) in cubic space group Im-3 (a = 16.3608(6) A) which features metallic indium atoms and ionic hydride sites. The electronic properties of this "subhydride" were confirmed by 1H and 115In NMR spectroscopy. Attempts to replace boron with carbon yielded Ca12InC13-x

  9. Deformation-Induced Amorphization of Copper-Titanium Intermetallics

    NASA Astrophysics Data System (ADS)

    Askenazy, Philip Douglas

    Two methods of inducing amorphization in Cu-Ti intermetallic compounds by mechanical means have been investigated. Ingots of compositions Cu_{35}Ti _{65} and Cu_ {33.3}Ti_{66.7} were rapidly quenched into ribbons. The microstructure consisted largely of microcrystals in an amorphous matrix, which were either quenched in or grown by annealing. The ribbons were cold-rolled, which reduced their effective thickness by a factor of about 8. The status of the intermetallic compound CuTi_2 was monitored by x-ray diffraction and transmission electron microscopy (TEM). The crystals were found to amorphize as rolling progressed. This behavior was not reproduced in polycrystalline samples that had no amorphous matrix present initially. The presence of the amorphous phase is thus necessary for amorphization of the crystal: it eliminates the need to nucleate the new glass, and it prevents the ribbon from disintegrating at high deformation stages. It may also change the deformation mechanism that occurs in the crystals, retarding the onset of amorphization. Diffuse scattering in close-packed directions is similar to that seen in electron irradiation experiments. It is postulated that the chemical disorder present in antiphase boundaries caused by deformation raises the free energy of the crystal higher than that of the amorphous phase. Ingots of the same compound were worn against each other in a custom-built wear apparatus. The design eliminates iron contamination of the wear sample and requires relatively small quantities of material. Alteration of the surface structure was monitored by plane-view and cross -sectional TEM. Larger subsurface crystals exhibit diffuse scattering, similar to that found in the rolled samples. A wide range of grain sizes was observed, due to the inhomogeneous nature of the wear process. An unusual phase was observed at the surface, consisting of a nanometer-scale mixture of aligned nanocrystalline regions and disordered areas. Some amorphous phase is

  10. Oxidation resistant slurry coating for carbon-based materials

    NASA Technical Reports Server (NTRS)

    Smialek, J. L.; Rybicki, G. C. (Inventor)

    1985-01-01

    An oxidation resistant coating is produced on carbon-base materials, and the same processing step effects an infiltration of the substrate with silicon containing material. The process comprises making a slurry of nickel and silicon powders in a nitrocellulose lacquer, spraying onto the graphite or carbon-carbon substrate, and sintering in vacuum to form a fused coating that wets and covers the surface as well as penetrates into the pores of the substrate. Optimum wetting and infiltration occurs in the range of Ni-60 w/o Si to Ni-90 w/o Si with deposited thicknesses of 25-100 mg/sq. cm. Sintering temperatures of about 1200 C to about 1400 C are used, depending on the melting point of the specific coating composition. The sintered coating results in Ni-Si intermetallic phases and SiC, both of which are highly oxidation resistant.

  11. Plasma electrolytic oxidation coating on AZ91 magnesium alloy modified by neodymium and its corrosion resistance

    NASA Astrophysics Data System (ADS)

    Song, Y. L.; Liu, Y. H.; Yu, S. R.; Zhu, X. Y.; Wang, Q.

    2008-03-01

    Ceramic coatings on the surfaces of Mg-9Al-1Zn (AZ91) magnesium alloy and Mg-9Al-1Zn-1Nd magnesium alloy (AZ91 magnesium alloy modified by neodymium, named as AZ91Nd in this paper) are synthesized in aluminate electrolyte by plasma electrolytic oxidation (PEO) process, respectively. X-ray diffraction and X-ray photoelectron spectroscopy analyses show the PEO coating on the Mg-9Al-1Zn-1Nd alloy comprises not only MgO and Al 2O 3, which are found in the coating on the AZ91 alloy, but also a trace amount of Nd 2O 3. Microstructure observations indicate the addition of Nd can decrease the sizes of β phases and form Al 2Nd intermetallics in the AZ91 alloy. The fine β phases can effectively restrain the formation of unclosed-holes and greatly decrease the sizes of pores in the coating during the PEO process. In addition, the Al 2Nd intermetallics can be completely covered due to the lateral growth of the PEO coatings formed on the α and β phases. As a result, the coating on the AZ91Nd alloy possesses a dense microstructure compared with that on the AZ91 alloy. The following corrosion tests indicate the corrosion resistance of the PEO coating on the AZ91Nd alloy is evidently higher than that of the PEO coating on the AZ91 alloy.

  12. Interfacial reaction of intermetallic compounds of ultrasonic-assisted brazed joints between dissimilar alloys of Ti6Al4V and Al4Cu1Mg.

    PubMed

    Ma, Zhipeng; Zhao, Weiwei; Yan, Jiuchun; Li, Dacheng

    2011-09-01

    Ultrasonic-assisted brazing of Al4Cu1Mg and Ti6Al4V using Zn-based filler metal (without and with Si) has been investigated. Before brazing, the Ti6Al4V samples were pre-treated by hot-dip aluminizing and ultrasonic dipping in a molten filler metal bath in order to control the formation of intermetallic compounds between the Ti6Al4V samples and the filler metal. The results show that the TiAl(3) phase was formed in the interface between the Ti6Al4V substrate and the aluminized coating. For the Zn-based filler metal without Si, the Ti6Al4V interfacial area of the brazed joint did not change under the effect of the ultrasonic wave, and only consisted of the TiAl(3) phase. For the Zn-based filler metal with Si, the TiAl(3) phase disappeared and a Ti(7)Al(5)Si(12) phase was formed at the interfacial area of the brazed joints under the effect of the ultrasonic wave. Due to the TiAl(3) phase completely changing to a Ti(7)Al(5)Si(12) phase, the morphology of the intermetallic compounds changed from a block-like shape into a lamellar-like structure. The highest shear strength of 138MPa was obtained from the brazed joint free of the block-like TiAl(3) phase.

  13. Molecular assembly and organic film growth on complex intermetallic surfaces

    NASA Astrophysics Data System (ADS)

    Al-Mahboob, Abdullah; Sharma, Hem Raj; Sadowski, Jerzy T.; Ledieu, Julian; Fournée, Vincent; McGrath, Ronan

    We extensively studied the role of molecular symmetry and symmetry/structures of wide ranges of substrate-surfaces from non-periodic to periodic to quasi-crystalline in nucleation, growth and phase transition in films made of organic molecular materials. Recently, most interest in quasicrystals is due to the generalization of aperiodic ordering to several classes of systems. Compared to periodic materials, these provide a closer approximation to an isotropic first Brillouin zone, which is of great importance to the design of new functional materials. Here, we present results obtained from our ongoing study of interface mediated molecular assembly extended on complex intermetallic surfaces with specific examples of C60 and Zn-phthalocyanine on quasicrystalline and approximant surfaces. We employed in-situ real-time low-energy electron microscopy (LEEM) for investigation of the processes in assembly and film growth and post-growth STM study and DFT calculations to understand structural details and growth mechanism. Research were carried out in part at the Center for Functional Nanomaterials, Brookhaven National Lab, USA; partly at Institut Jean Lamour, Université de Lorraine, France; and partly at the Surface Science Research Centre, University of Liverpool, UK.

  14. Processing and properties of molybdenum silicide intermetallics containing boron

    SciTech Connect

    Schneibel, J.H.; Liu, C.T.; Heatherly, L.; Wright, J.L.; Carmichael, C.A.

    1997-08-01

    Molybdenum-silicon-boron intermetallics with the composition Mo-10.5 Si-1.1 B, wt% (Mo-26.7 Si-7.3 B, at. %) were fabricated by several processing techniques. Powder processing (PM) resulted in macrocrack-free material containing no or only few microcracks. The PM materials contained quasi-equilibrium pores and large concentrations of oxygen. Average room temperature flexure strengths of 270 MPa were obtained. At 1,200 C in air, flexure strengths as high as 600 MPa were observed. These high values are attributed to crack healing and incipient plasticity. Ingot metallurgy (IM) materials contained much less oxygen than their PM counterparts. Depending on the cooling rate during solidification, they developed either mostly macrocracks or mostly microcracks. Due to the high flaw densities, the room temperature flexure strengths were only of the order of 100 MPa. However, the flexure strengths at 1,200 C were up to 3 times higher than those at room temperature. Again, this is attributed to crack healing and incipient plasticity. The IM materials will require secondary processing to develop their full potential. A preliminary examination of secondary processing routes included isothermal forging and hot extrusion.

  15. A magnetization study of RCo 12B 6 intermetallics

    NASA Astrophysics Data System (ADS)

    Mittag, M.; Rosenberg, M.; Buschow, K. H. J.

    1989-11-01

    The magnetic properties of polycrystalline intermetallics RCo 12B 6 with R = Y, La, Ce, Pr, Nd, Sm, Gd, Tb, Dy, Ho, Er and Tm have been studied in the temperature range 3-300 K and in fields up to 2 T. All compounds order magnetically between Tc=134.3 K for CeCo 12B 6 and Tc=162 K for GdCo 12B 6. YCo 12B 6 has an average Co moment of 0.42μ B. Since the Co moment is constant for all samples the R moments can be easily obtained and they are in good agreement with free R 3+ ion values. Ce is quadripositive in CeCo 12B 6 and therefore nonmagnetic. All light rare-earth compounds are ferromagnetic, while all heavy rare-earth compounds are ferrimagnetic with compensation points between Tcomp=11.6 K ( TmCo12B6) and Tcomp=82.8 K ( TbCo12B6). In the paramagnetic state an effective magnetic moment of 1.94μ B per Co atom has been found. The mean-field approximation yields a 3d-3d exchange integral of {J CoCo}/{k B}=110 K . The 3d-4f exchange integral is much smaller and equal to about {J RCo}/{k B}=6 K .

  16. Griffiths phase behaviour in a frustrated antiferromagnetic intermetallic compound

    PubMed Central

    Ghosh, Krishanu; Mazumdar, Chandan; Ranganathan, R.; Mukherjee, S.

    2015-01-01

    The rare coexistence of a Griffiths phase (GP) and a geometrically frustrated antiferromagnetism in the non-stoichiometric intermetallic compound GdFe0.17Sn2 (the paramagnetic Weiss temperature θp ~ −59 K) is reported in this work. The compound forms in the Cmcm space group with large structural anisotropy (b/c ~ 4). Interestingly, all the atoms in the unit cell possess the same point group symmetry (Wycoff position 4c), which is rather rare. The frustration parameter, f = |θp|/TN has been established as 3.6, with the Néel temperature TN and Griffiths temperature TG being 16.5 and 32 K, respectively. The TG has been determined from the heat capacity measurement and also from the magnetocaloric effect (MCE). It is also shown that substantial difference in GP region may exist between zero field and field cooled measurements - a fact hitherto not emphasized so far. PMID:26515256

  17. Intermetallic compound formation at Cu-Al wire bond interface

    SciTech Connect

    Bae, In-Tae; Young Jung, Dae; Chen, William T.; Du Yong

    2012-12-15

    Intermetallic compound (IMC) formation and evolution at Cu-Al wire bond interface were studied using focused ion beam /scanning electron microscopy, transmission electron microscopy (TEM)/energy dispersive x-ray spectroscopy (EDS), nano beam electron diffraction (NBED) and structure factor (SF) calculation. It was found that discrete IMC patches were formed at the Cu/Al interface in as-packaged state and they grew toward Al pad after high temperature storage (HTS) environment at 150 Degree-Sign C. TEM/EDS and NBED results combined with SF calculation revealed the evidence of metastable {theta} Prime -CuAl{sub 2} IMC phase (tetragonal, space group: I4m2, a = 0.404 nm, c= 0.580 nm) formed at Cu/Al interfaces in both of the as-packaged and the post-HTS samples. Two feasible mechanisms for the formation of the metastable {theta} Prime -CuAl{sub 2} phase are discussed based on (1) non-equilibrium cooling of wire bond that is attributed to highly short bonding process time and (2) the epitaxial relationships between Cu and {theta} Prime -CuAl{sub 2}, which can minimize lattice mismatch for {theta} Prime -CuAl{sub 2} to grow on Cu.

  18. Determination of site-occupancies in aluminide intermetallics by ALCHEMI

    SciTech Connect

    Anderson, I.M.; Bentley, J.; Duncan, A.J.

    1995-04-01

    The site-distributions of Fe in four B2-ordered NiAl-based alloys with Fe concentrations of 10%, 2%, and 0.5% have been determined by ALCHEMI (atom-location by channeling-enhanced microanalysis). Site-distributions have been extracted with standard errors between {approximately} 1.5% (10% Fe concentration) and {approximately} 6% (0.5% Fe concentration). The results show that Fe has no strong site-preference in NiAl and tends to reside on the site of the stoichiometrically deficient host element. An improved ALCHEMI analysis procedure is outlined. The analysis explicitly addresses the phenomenon of ionization delocalization, which previously complicated the determination of site-distributions in aluminide intermetallics, leading to inaccurate and oftentimes nonphysical results. The improved ALCHEMI analysis also addresses the presence of anti-site defects. The data acquisition conditions have been optimized to minimize the sources of statistical and systematic error. This optimized procedure should be suitable for all analyses of B2-ordered alloys. Several analyses at different channeling orientations show that the extracted site-occupancies are robust as long as the data are acquired at orientations that are remote from any major pole of the crystal.

  19. Reaction synthesis of Ni-Al based particle composite coatings

    SciTech Connect

    SUSAN,DONALD F.; MISIOLEK,WOICECK Z.; MARDER,ARNOLD R.

    2000-02-11

    Electrodeposited metal matrix/metal particle composite (EMMC) coatings were produced with a nickel matrix and aluminum particles. By optimizing the process parameters, coatings were deposited with 20 volume percent aluminum particles. Coating morphology and composition were characterized using light optical microscopy (LOM), scanning electron microscopy (SEM), and electron probe microanalysis (EPMA). Differential thermal analysis (DTA) was employed to study reactive phase formation. The effect of heat treatment on coating phase formation was studied in the temperature range 415 to 1,000 C. Long-time exposure at low temperature results in the formation of several intermetallic phases at the Ni matrix/Al particle interfaces and concentrically around the original Al particles. Upon heating to the 500--600 C range, the aluminum particles react with the nickel matrix to form NiAl islands within the Ni matrix. When exposed to higher temperatures (600--1,000 C), diffusional reaction between NiAl and nickel produces ({gamma})Ni{sub 3}Al. The final equilibrium microstructure consists of blocks of ({gamma}{prime})Ni{sub 3}Al in a {gamma}(Ni) solid solution matrix, with small pores also present. Pore formation is explained based on local density changes during intermetallic phase formation and microstructural development is discussed with reference to reaction synthesis of bulk nickel aluminides.

  20. Metal Coatings

    NASA Technical Reports Server (NTRS)

    1994-01-01

    During the Apollo Program, General Magnaplate Corporation developed process techniques for bonding dry lubricant coatings to space metals. The coatings were not susceptible to outgassing and offered enhanced surface hardness and superior resistance to corrosion and wear. This development was necessary because conventional lubrication processes were inadequate for lightweight materials used in Apollo components. General Magnaplate built on the original technology and became a leader in development of high performance metallurgical surface enhancement coatings - "synergistic" coatings, - which are used in applications from pizza making to laser manufacture. Each of the coatings is designed to protect a specific metal or group of metals to solve problems encountered under operating conditions.

  1. Magnetic and crystallographic structures in UTX intermetallic compounds

    SciTech Connect

    Robinson, R.A.; Lawson, A.C.; Sechovsky, V.; Havela, L.; Kergadallan, Y.; Nakotte, H.; de Boer, F.R.

    1993-08-01

    Uranium, along with other actinides and lanthanides, forms a large group of ternary intermetallic compounds of stoichiometry UTX (T = transition metal, X = p-electron metal). These compounds are formed in several structure types and the occurrence and stability of particular structures with respect to the transition metal content suggests reasonable systematics. The authors have also investigated the magnetic structures of selected UTX compounds and it is revealing to relate the crystallographic and magnetic structures, because of the relationship between the magnetic symmetry and that of the U-atom environment produced by the 5f-ligand hybridization, and the consequent anisotropic exchange. Those of ZrNiAl structure type are collinear, with moments along the hexagonal c-axis. In the orthorhombic NiSiTi structure type, the moments are confined to the b- c plane (perpendicular to the uranium chains) and the structures are often incommensurate. In the hexagonal CaIn{sub 2} (or GaGeLi) structure type, the magnetic structures form in an orthorhombic cell, and at least in the disordered centric group, again the moments lie perpendicular to the nearest-neighbor uranium spacing. This work presents a phenomenology of trends in UTX ternary compounds. It is shown that there is an apparent strong hybridization parallel to nearest neighbor U-U directions, with ferromagnetic coupling in the same directions. There may be a systematic relationship between the hybridization anisotropy and the magnetic anisotropy, in which the quantization axes are the same and the moments point along directions of relatively weak hybridization.

  2. Modeling of Substitutional Site Preference in Ordered Intermetallic Alloys

    NASA Technical Reports Server (NTRS)

    Bozzolo, Guillermo; Noebe, Ronald D.; Honecy, Frank

    1998-01-01

    We investigate the site substitution scheme of specific alloying elements in ordered compounds and the dependence of site occupancy on compound stoichiometry, alloy concentration. This basic knowledge, and the interactions with other alloying additions are necessary in order to predict and understand the effect of various alloying schemes on the physical properties of a material, its response to various temperature treatments, and the resulting mechanical properties. Many theoretical methods can provide useful but limited insight in this area, since most techniques suffer from constraints in the type of elements and the crystallographic structures that can be modeled. With this in mind, the Bozzolo-Ferrante-Smith (BFS) method for alloys was designed to overcome these limitations, with the intent of providing an useful tool for the theoretical prediction of fundamental properties and structure of complex systems. After a brief description of the BFS method, its use for the determination of site substitution schemes for individual as well as collective alloying additions to intermetallic systems is described, including results for the concentration dependence of the lattice parameter. Focusing on B2 NiAl, FeAl and CoAl alloys, the energetics of Si, Ti, V, Cr, Fe, Co, Ni, Cu, Zr, Nb, Mo, Ru, Hf, Ta and W alloying additions are surveyed. The effect of single additions as well as the result of two simultaneous additions, discussing the interaction between additions and their influence on site preference schemes is considered. Finally, the BFS analysis is extended to ternary L1(sub 2) (Heusler phase) alloys. A comparison between experimental and theoretical results for the limited number of cases for which experimental data is available is also included.

  3. Pesting of the high-temperature intermetallic MoSi2

    NASA Astrophysics Data System (ADS)

    Chou, T. C.; Nieh, T. G.

    1993-12-01

    Degradation resulting from environmental effects on the properties of high-temperature intermetallics has recently stimulated much interest in the materials science community. Most notably, iron, nickel, and titanium aluminides were found to be more ductile at room temperature when tested in vacuum or dry oxygen as compared to laboratory air. Environmental oxidation can also degrade materials to a measurable, sometimes catastrophic, extent. For example, an important oxidation-induced degradation phenomenon observed in intermetallics is pest disintegration. It was first observed in molybdenum disilicide in 1955. Since then, pest disintegration has been reported in many intermetallics, including silicides, aluminides, and beryllides. This article examines the pesting of MoSi2 and presents kinetic processes responsible for pesting.

  4. Intermetallic negative electrodes for non-aqueous lithium cells and batteries

    DOEpatents

    Thackeray, Michael M.; Vaughey, John T.; Johnson, Christopher S.; Fransson, Linda M.; Edstrom, Ester Kristina; Henriksen, Gary

    2004-05-04

    A method of operating an electrochemical cell is disclosed. The cell has an intermetallic negative electrode of Cu.sub.6-x M.sub.x Sn.sub.5, wherein x is .ltoreq.3 and M is one or more metals including Si and a positive electrode containing Li in which Li is shuttled between the positive electrode and the negative electrode during charge and discharge to form a lithiated intermetallic negative electrode during charge. The voltage of the electrochemical cell is controlled during the charge portion of the charge-discharge cycles so that the potential of the lithiated intermetallic negative electrode in the fully charged electrochemical cell is less than 0.2 V but greater than 0 V versus metallic lithium.

  5. The preparation of the Ti-Al alloys based on intermetallic phases

    NASA Astrophysics Data System (ADS)

    Kosova, N.; Sachkov, V.; Kurzina, I.; Pichugina, A.; Vladimirov, A.; Kazantseva, L.; Sachkova, A.

    2016-01-01

    This article deals with a method of obtaining materials in the Ti-Al system. Research was carried out in accordance with the phase diagram of the system state. It was established, that both single-phase and multiphase systems, containing finely dispersed intermetallic compositions of phases Ti3Al, TiAl and TiAl3, are formed. Additionally, it was found that the pure finely dispersed (coherent-scattering region (CSR) up to 100 nm) intermetallic compound TiAl3 is formed at molar ratio of Ti:Al = 1:3. Experimentally proved the possibility of produce the complex composition of alloys and intermetallic compounds and products based on them.

  6. Method of treating intermetallic alloy hydrogenation/oxidation catalysts for improved impurity poisoning resistance, regeneration and increased activity

    DOEpatents

    Wright, Randy B.

    1992-01-01

    Alternate, successive high temperature oxidation and reduction treatments, in either order, of intermetallic alloy hydrogenation and intermetallic alloy oxidation catalysts unexpectedly improves the impurity poisoning resistance, regeneration capacity and/or activity of the catalysts. The particular alloy, and the final high temperature treatment given alloy (oxidation or reduction) will be chosen to correspond to the function of the catalyst (oxidation or hydrogenation).

  7. Massive spalling of intermetallic compounds in solder-substrate reactions due to limited supply of the active element

    SciTech Connect

    Yang, S. C.; Ho, C. E.; Chang, C. W.; Kao, C. R.

    2007-04-15

    Massive spalling of intermetallic compounds has been reported in the literature for several solder/substrate systems, including SnAgCu soldered on Ni substrate, SnZn on Cu, high-Pb PbSn on Cu, and high-Pb PbSn on Ni. In this work, a unified thermodynamic argument is proposed to explain this rather unusual phenomenon. According to this argument, two necessary conditions must be met. The number one condition is that at least one of the reactive constituents of the solder must be present in a limited amount, and the second condition is that the soldering reaction has to be very sensitive to its concentration. With the growth of intermetallic, more and more atoms of this constituent are extracted out of the solder and incorporated into the intermetallic. As the concentration of this constituent decreases, the original intermetallic at the interface becomes a nonequilibrium phase, and the spalling of the original intermetallic occurs.

  8. Intermetallic NaAu2 as a heterogeneous catalyst for low-temperature CO oxidation.

    PubMed

    Xiao, Chaoxian; Wang, Lin-Lin; Maligal-Ganesh, Raghu V; Smetana, Volodymyr; Walen, Holly; Thiel, Patricia A; Miller, Gordon J; Johnson, Duane D; Huang, Wenyu

    2013-07-01

    The enhanced stability and modified electronic structure of intermetallic compounds provide discovery of superior catalysts for chemical conversions with high activity, selectivity, and stability. We find that the intermetallic NaAu2 is an active catalyst for CO oxidation at low temperatures. From density functional theory calculations, a reaction mechanism is suggested to explain the observed low reaction barrier of CO oxidation by NaAu2, in which a CO molecule reacts directly with an adsorbed O2 to form an OOCO* intermediate. The presence of surface Na increases the binding energy of O2 and decreases the energy barrier of the transition states.

  9. Surface integrity on grinding of gamma titanium aluminide intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Murtagian, Gregorio Roberto

    Gamma-TiAl is an ordered intermetallic compound characterized by high strength to density ratio, good oxidation resistance, and good creep properties at elevated temperatures. However, it is intrinsically brittle at room temperature. This thesis investigates the potential for the use of grinding to process TiAl into useful shapes. Grinding is far from completely understood, and many aspects of the individual mechanical interactions of the abrasive grit with the material and their effect on surface integrity are unknown. The development of new synthetic diamond superabrasives in which shape and size can be controlled raises the question of the influence of those variables on the surface integrity. The goal of this work is to better understand the fundamentals of the abrasive grit/material interaction in grinding operations. Experimental, analytical, and numerical work was done to characterize and predict the resultant deformation and surface integrity on ground lamellar gamma-TiAl. Grinding tests were carried out, by analyzing the effects of grit size and shape, workpiece speed, wheel depth of cut, and wear on the subsurface plastic deformation depth (PDD). A practical method to assess the PDD is introduced based on the measurement of the lateral material flow by 3D non-contact surface profilometry. This method combines the quantitative capabilities of the microhardness measurement with the sensitivity of Nomarski microscopy. The scope and limitations of this technique are analyzed. Mechanical properties were obtained by quasi-static and split Hopkinson bar compression tests. Residual stress plots were obtained by x-ray, and surface roughness and cracking were evaluated. The abrasive grit/material interaction was accounted by modeling the force per abrasive grit for different grinding conditions, and studying its correlation to the PDD. Numerical models of this interaction were used to analyze boundary conditions, and abrasive size effects on the PDD. An explicit 2D

  10. Point Defects Quenched in Nickel Aluminide and Related Intermetallic Compounds

    NASA Astrophysics Data System (ADS)

    Fan, Jiawen

    Point defects in the highly ordered B2 compounds NiAl, CoAl and FeAl were studied using the perturbed gammagamma angular correlations (PAC) technique. Quadrupole interactions detected at dilute ^{111}In probes on Al sites in NiAl and CoAl were identified with complexes containing one or two vacancies in the first atomic shell. Measurements on rapidly quenched NiAl and CoAl exhibited increases in site fractions of vacancy-probe complexes caused by formation of thermal defects. Site fractions were analyzed using the law of mass action to obtain absolute vacancy concentrations. PAC is shown to be a powerful new technique for the quantitative study of equilibrium defects in solids. For NiAl, the vacancy concentration quenched-in from a given temperature was found to be independent of composition over the range 50.4 -53.5 at.% Ni, identifying the Schottky defect (vacancy pair) as the dominant equilibrium defect, and ruling out the so-called triple defect. Formation energies and entropies of Schottky pairs were determined to be 2.66(8) and 3.48(12) eV, and 12(1) and 17(2) k_{rm B}, respectively, for NiAl and CoAl. The entropies suggest huge vacancy concentrations, 13%, at the melting temperatures of NiAl and CoAl. Migration energies of Ni and Co vacancies were found to be 1.8(2) and 2.5(2) eV, respectively. FeAl exhibited complex behavior. A low-temperature regime was detected in NiAl and CoAl within which vacancies are mobile but do not anneal out, so that the vacancy concentration remains constant. In NiAl, this "bottleneck" regime extends from 350 to 700 ^circC. Vacancies were found to be bound to the In probes with an energy very close to 0.20 eV in NiAl and CoAl. An explanation of the bottleneck is proposed in terms of saturation of all lattice sinks. This annealing bottleneck should exist in a wide range of intermetallic compounds when there is a sufficiently high vacancy concentration.

  11. Solderability perservative coatings: Electroless tin vs. organic azoles

    SciTech Connect

    Artaki, I.; Ray, U.; Jackson, A.M.; Gordon, H.M.; Vianco, P.T.

    1993-07-01

    This paper compares the solderability performance and corrosions ion protection effectiveness of electroless tin coatings versus organic azole films after exposure to a series of humidity and thermal (lead-free solders) cycling conditions. The solderability of immersion tin is directly related to the tin oxide growth on the surface and is not affected by the formation of Sn-Cu intermetallic phases as long as the intermetallic phase is protected by a Sn layer. For a nominal tin thickness of 60{mu}inches, the typical thermal excursions associated with assembly are not sufficient to cause the intermetallic phase to consume the entire tin layer. Exposure to humidity at moderate to elevated temperatures promotes heavy tin oxide formation which leads to solderability loss. In contrast, thin azole films are more robust to humidity exposure; however upon heating in the presence of oxygen, they decompose and lead to severe solderability degradation. Evaluations of lead-free solder pastes for surface mount assembly applications indicate that immersion tin significantly improves the spreading of Sn:Ag and Sn:Bi alloys as compared to azole surface finishes.

  12. Characterization and Performance of Magnetron-Sputtered Zirconium Coatings Deposited on 9Cr-1Mo Steel

    NASA Astrophysics Data System (ADS)

    Singh, Akash; Murugesan, Somasundaram; Parameswaran, P.; Priya, R.; Thirumurugessan, R.; Muthukumar, N.; Mohandas, E.; Kamachi Mudali, U.; Krishnamurthi, J.

    2016-09-01

    Zirconium coatings of different thicknesses have been deposited at 773 K on 9Cr-1Mo steel substrate using pulsed DC magnetron sputtering. These coatings were heat treated in vacuum at two different temperatures (1173 and 1273 K) for one hour. X-ray diffraction (XRD) analysis of Zr-coated samples revealed the formation of α-phase (HCP structure) of Zr. XRD analysis of heat-treated samples show the presence of Zr3Fe and Zr2Fe intermetallics. The lattice parameter of these coatings was calculated, and it matches with the bulk values when the thickness reached 2µm. In order to understand this, crystallite size and strain values of these coatings were calculated from XRD plots employing Williamson-Hall method. In order to assess the performance of the coatings, systematic corrosion tests were carried out. The corrosion current density calculated from the polarization behavior showed that the corrosion current density of the uncoated 9Cr-1Mo steel was higher than the coated sample before and after the heat treatment. Studies using electrochemical impedance spectroscopy confirmed that the coated steel has higher impedance than the uncoated steel. The corrosion resistance of 9Cr1Mo steel had improved after Zr coating. However, the corrosion resistance of the coating after heat treatment decreased when compared to the as-deposited coating. The microstructure and composition of the surface oxide film influence the corrosion resistance of the Zr-coated 9Cr1Mo steel.

  13. Photoemissive coating

    NASA Technical Reports Server (NTRS)

    Gange, R. A.

    1972-01-01

    Polystyrene coating is applied to holographic storage tube substrate via glow discharge polymerization in an inert environment. After deposition of styrene coating, antimony and then cesium are added to produce photoemissive layer. Technique is utilized in preparing perfectly organized polymeric films useful as single-crystal membranes.

  14. Synthesis and Modeling of Hollow Intermetallic Ni-Zn Nanoparticles Formed by the Kirkendall Effect

    SciTech Connect

    Jana, Subhra; Chang, Ji Woong; Rioux, Robert M.

    2013-10-09

    Intermetallic Ni–Zn nanoparticles (NPs) were synthesized via the chemical conversion of nickel NPs using a zerovalent organometallic zinc precursor. After the injection of a diethylzinc solution, Ni NPs progressively transformed from a solid to a hollow Ni–Zn intermetallic structure with time. During the transformation of Ni NPs to intermetallic structures, they retained their overall spherical morphology. The growth mechanism for the solid-to-hollow nanoparticle transformation is ascribed to the nanoscale Kirkendall effect due to unequal diffusion rates of Ni and Zn. We develop a diffusion model for nonreactive, homogeneous, diffusion-controlled intermetallic hollow NP formation including moving boundaries at the interfaces of void–solid and solid–bulk solutions. Apparent diffusion coefficients for both metals and vacancy were evaluated from modeling the time-dependent growth of the void. The apparent diffusion coefficients obtained in this system compared favorably with results from measurement at grain boundaries in bulk Ni–Zn. This study represents the first combined experimental modeling of the formation of hollow nanostructures by the nanoscale Kirkendall effect.

  15. Hydrides of intermetallic compounds and alloys: their properties and application in atomic technology

    SciTech Connect

    Perevezentsev, A. N.; Andreev, B. M.; Kapyshev, V. K.; Rivkis, L. A.; Malek, M. P.; Bystritskii, V. M.; Stolupin, V. A.

    1988-11-01

    The Soviet and foreign literature is reviewed and an attempt is made to systematize the large amount of information on the fundamental properties of most of the well-known hydride-forming intermetallic compounds and their practical use for the extraction, cleaning, and storage of hydrogen and the separation of its isotopes.

  16. Investigation of Laser Generation and Detection of Ultrasound in Ceramic Matrix Composites and Intermetallics

    NASA Technical Reports Server (NTRS)

    Ehrlich, Michael J.

    1998-01-01

    The goal of this program is to assess the feasibility of using laser based ultrasonic techniques for inspecting and characterizing materials of interest to NASA, specifically those used in propulsion and turbomachinery applications, such as ceramic composites, metal matrix composites, and intermetallics.

  17. Advances in nanoscale alloys and intermetallics: low temperature solution chemistry synthesis and application in catalysis.

    PubMed

    Jana, Subhra

    2015-11-21

    Based on the bottom-up chemistry techniques, the size, shape, and composition controlled synthesis of nanoparticles can now be achieved uniformly, which is of great importance to the nanoscience community as well as in modern catalysis research. The low-temperature solution-phase synthesis approach represents one of the most attractive strategies and has been utilized to synthesize nanoscale metals, alloys and intermetallics, including a number of new metastable phases. This perspective will highlight the solution-based nanoparticle synthesis techniques, a low-temperature platform, for the synthesis of size and shape-tunable nanoscale transition metals, alloys, and intermetallics from the literature, keeping a focus on the utility of these nanomaterials in understanding the catalysis. For each solution-based nanoparticle synthesis technique, a comprehensive overview has been given for the reported nanoscale metals, alloys, and intermetallics, followed by critical comments. Finally, their enhanced catalytic activity and durability as novel catalysts have been discussed towards several hydrogenation/dehydrogenation reactions and also for different inorganic to organic reactions. Hence, the captivating advantages of this controllable low-temperature solution chemistry approach have several important implications and together with them this approach provides a promising route to the development of next-generation nanostructured metals, alloys, and intermetallics since they possess fascinating properties as well as outstanding catalytic activity. PMID:26477400

  18. Investigations of intermetallic alloy hydriding mechanisms. Annual progress report, May 1 1979-April 30, 1980

    SciTech Connect

    Livesay, B.R.; Larsen, J.W.

    1980-05-01

    Investigations are being conducted on mechanisms involved with the hydrogen-metal interactions which control the absorption and desorption processes in intermetallic compounds. The status of the following investigations is reported: modeling of hydride formation; microbalance investigations; microstructure investigations; flexure experiments; resistivity experiments; and nuclear backscattering measurements. These investigations concern fundamental hydrogen interaction mechanisms involved in storage alloys.

  19. Evaluation of Gibbs free energies of formation of Ce-Cd intermetallic compounds using electrochemical techniques

    NASA Astrophysics Data System (ADS)

    Shibata, Hiroki; Hayashi, Hirokazu; Akabori, Mitsuo; Arai, Yasuo; Kurata, Masaki

    2014-08-01

    Gibbs free energies of formation of six Ce-Cd intermetallic compounds, CeCd, CeCd2, CeCd3, CeCd58/13, CeCd6 and CeCd11, were evaluated systematically using electrochemical techniques in the temperature range of 673-923 K in the LiCl-KCl-CeCl3-CdCl2 molten salt bath. The linear dependence of the Gibbs free energies of formation on temperature yields to the enthalpies and entropies of formation of these intermetallic compounds. By extrapolating the Gibbs free energy of Ce-Cd intermetallic compounds to the Cd distillation temperature, it was clear that the Gibbs free energy of Ce-Cd intermetallic compounds decreases gradually from CeCd6 to CeCd2 and attains minimum value at CeCd2. This suggests on the Cd distillation from the U-Pu-Ce-Cd alloy that the dissolution of U or Pu into CeCd2 should be mostly taken into consideration.

  20. X-Ray Diffraction of Intermetallic Compounds: A Physical Chemistry Laboratory Experiment

    ERIC Educational Resources Information Center

    Varberg, Thomas D.; Skakuj, Kacper

    2015-01-01

    Here we describe an experiment for the undergraduate physical chemistry laboratory in which students synthesize the intermetallic compounds AlNi and AlNi3 and study them by X-ray diffractometry. The compounds are synthesized in a simple one-step reaction occurring in the solid state. Powder X-ray diffractograms are recorded for the two compounds…

  1. Ni.sub.3 Al-based intermetallic alloys having improved strength above 850.degree. C.

    DOEpatents

    Liu, Chain T.

    2000-01-01

    Intermetallic alloys composed essentially of: 15.5% to 17.0% Al, 3.5% to 5.5% Mo, 4% to 8% Cr, 0.04% to 0.2% Zr, 0.04% to 1.5% B, balance Ni, are characterized by melting points above 1200.degree. C. and superior strengths at temperatures above 1000.degree. C.

  2. Dissolution of iron intermetallics in Al-Si alloys through nonequilibrium heat treatment

    SciTech Connect

    Anantha Narayanan, L. |; Samuel, F.H.; Gruzleski, J.E.

    1995-08-01

    Conventional heat treatment techniques in Al-Si alloys to achieve optimum mechanical properties are limited to precipitation strengthening processes due to the presence of second-phase particles and spheroidization of silicon particles. The iron intermetallic compounds present in the microstructure of these alloys are reported to be stable, and they do not dissolve during conventional (equilibrium) heat treatments. The dissolution behavior of iron intermetallics on nonequilibrium heat treatment has been investigated by means of microstructure and mechanical property studies. The dissolution of iron intermetallics improves with increasing solution temperature. The addition of manganese to the alloy hinders the dissolution of iron intermetallics. Nonequilibrium heat treatment increases the strength properties of high iron alloys until a critical solution temperature is exceeded. Above this temperature, a large amount of liquid phase is formed as a result of interdendritic and grain boundary melting. The optimum solution treatment temperature for Al-6Si-3.5Cu-0.3Mg-1Fe alloys is found to be between 515 C and 520 C.

  3. Epitaxial growth of intermetallic MnPt films on oxides and large exchange bias

    DOE PAGESBeta

    Liu, Zhiqi; Biegalski, Michael D.; Hsu, Shang-Lin; Shang, Shunli; Marker, Cassie; Liu, Jian; Li, Li; Fan, Lisha S.; Meyer, Tricia L.; Wong, Anthony T.; et al

    2015-11-05

    High-quality epitaxial growth of intermetallic MnPt films on oxides is achieved, with potential for multiferroic heterostructure applications. Antisite-stabilized spin-flipping induces ferromagnetism in MnPt films, although it is robustly antiferromagnetic in bulk. Thus, highly ordered antiferromagnetic MnPt films exhibit superiorly large exchange coupling with a ferromagnetic layer.

  4. Bergman Clusters, Multiple Bonds, and Defect Planes: Synthetic Outcomes of Chemical Frustration in Ternary Intermetallic Systems

    NASA Astrophysics Data System (ADS)

    Hadler, Amelia Beth

    Intermetallics crystallize in a variety of complex structures, many of which show unusual bonding or intriguing properties. Understanding what factors drive this structural chemistry would be a valuable step towards designing new intermetallics with specific structures or properties. One pathway towards understanding and predicting the structures of complex intermetallics is chemical frustration, a design tool which harnesses competition between incompatible bonding or packing modes to induce complexity in ternary intermetallic systems. The research outlined in this thesis focuses on developing chemical frustration through exploratory synthesis in ternary systems designed to induce frustration between the tetrahedral close packing of many intermetallics and the simple cubic packing seen for ionic salts or elemental metals. Syntheses in three systems yielded six new ternary intermetallics, four of which crystallize in novel structure types. Three were discovered in the Ca-Cu-Cd system: Ca5Cu2Cd and Ca2Cu 2Cd9, which adopt ternary variants of binary structures, and Ca10Cu2Cd27, which crystallizes in a new structure built from Bergman clusters. All three structures can be traced to electronic packing frustration induced by the similar electronegativities but different metallic radii of Cu and Cd. The Gd-Fe-C system yielded the new carbometalate Gd13Fe 10C13 and an oxycarbide derivative. These phases crystallize in structures built from Gd tricapped trigonal prisms interpenetrated by an Fe-C network. Theoretical analyses reveal that Fe-Fe and Fe-C multiple bonding is found throughout this network. A theoretical investigation of similar carbides uncovers additional metal-metal, metal-carbon, and carbon-carbon multiple bonding. This unusual bonding stabilizes the carbides by satisfying preferred electron counts for their transition metal sites. One new phase, Mg4.5Pd5Ge1.5, was found in the Mg-Pd-Ge system. Its structure is closely related to the CsCl-type structure of

  5. Regulatory Aspects of Coatings

    Technology Transfer Automated Retrieval System (TEKTRAN)

    This chapter gives a history of the development and uses of edible coating regulations, detailed chapters on coating caracteristics, determination of coating properties, methods for making coatings, and discription of coating film formers (polysaccharieds, lipids, resins, proteins). The chapter also...

  6. Micromechanisms of intergranular brittle ftacture in intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Vitek, V.

    1991-06-01

    Grain boundaries in intermetallic compounds such as Ni3A1 are inherently brittle. The reason is usually sought in grain boundary cohesion but in metals even brittle fracture is accompanied by some local plasticity and thus not only cohesion but also dislocation mobility in the boundary region need to be studied. We first discuss here the role of an irreversible shear deformation at the crack tip during microcrack propagation assuming that these two processes are concomitant. It is shown that a pre-existing crack cannot propagate in a brittle manner once the dislocation emission occurs. However, if a microcrack nucleates during loading it can propagate concurrently with the development of the irreversible shear deformation at the crack tip. The latter is then the major energy dissipating process. In the second part of this paper we present results of atomistic studies of grain boundaries in Ni3A1 and CU3Au which suggest that substantial structural differences exist between strongly and weakly ordered L12 alloys. We discuss then the consequence of these differences for intergranular brittleness in the framework of the above model for microcrack propagation. On this basis we propose an explanation for the intrinsic intergranular brittleness in some L12 alloys and relate it directly to the strength of ordering. Les joints de grains dans les composés intermétalliques de type Ni3AI sont de nature fragile. L'origine de cette fragilité est habituellement dans la cohésion des joints de grains. Dans les métaux, cependant, même la rupture fragile est accompagnée d'une certaine déformation plastique locale, de telle sorte que non seulement la cohésion mais aussi la mobilité des dislocations près des joints doit être étudiée. Nous discutons d'abord le rôle d'une déformation en cisaillement irréversible en tête de fissure pendant la propagation de cette fissure, en supposant que les deux processus sont concomitants. Nous montrons qu'une fissure préexistante ne

  7. The μ3 model of acids and bases: extending the Lewis theory to intermetallics.

    PubMed

    Stacey, Timothy E; Fredrickson, Daniel C

    2012-04-01

    A central challenge in the design of new metallic materials is the elucidation of the chemical factors underlying the structures of intermetallic compounds. Analogies to molecular bonding phenomena, such as the Zintl concept, have proven very productive in approaching this goal. In this Article, we extend a foundational concept of molecular chemistry to intermetallics: the Lewis theory of acids and bases. The connection is developed through the method of moments, as applied to DFT-calibrated Hückel calculations. We begin by illustrating that the third and fourth moments (μ(3) and μ(4)) of the electronic density of states (DOS) distribution tune the properties of a pseudogap. μ(3) controls the balance of states above and below the DOS minimum, with μ(4) then determining the minimum's depth. In this way, μ(3) predicts an ideal occupancy for the DOS distribution. The μ(3)-ideal electron count is used to forge a link between the reactivity of transition metals toward intermetallic phase formation, and that of Lewis acids and bases toward adduct formation. This is accomplished through a moments-based definition of acidity which classifies systems that are electron-poor relative to the μ(3)-ideal as μ(3)-acidic, and those that are electron-rich as μ(3)-basic. The reaction of μ(3) acids and bases, whether in the formation of a Lewis acid/base adduct or an intermetallic phase, tends to neutralize the μ(3) acidity or basicity of the reactants. This μ(3)-neutralization is traced to the influence of electronegativity differences at heteroatomic contacts on the projected DOS curves of the atoms involved. The role of μ(3)-acid/base interactions in intermetallic phases is demonstrated through the examination of 23 binary phases forming between 3d metals, the stability range of the CsCl type, and structural trends within the Ti-Ni system.

  8. A Study of Wear and Corrosion Resistance of Arc-Sprayed Ni-Ti Composite Coatings

    NASA Astrophysics Data System (ADS)

    Chang, C. H.; Jeng, M. C.; Su, C. Y.; Huang, T. S.

    2011-12-01

    In this study, the corrosion and wear performance of Ni-Ti composite coatings with distinct parameters were investigated. The coatings were prepared by arc spraying with Ti and Ni wires fed synchronously. Structural, surface morphological, and compositional analyses of the Ni-Ti composite coatings were performed using microhardness, SEM/EDS, XRD, and DTA analysis. Electrochemical AC impedance and potentiodynamic polarization tests were carried out to examine the anticorrosion performance of the coating. Ball-on-disc dry wear tests based on the ASTM G99 standard were performed at room temperature to evaluate the antiwear properties. The DTA and XRD analysis results indicated that some intermetallic compounds such as TiNi3 and Ni-Ti alloy were present within the Ni-Ti coating. The wear resistance of the Ni-Ti composite coating is superior to that of the Ni-sprayed coating but slightly inferior to that of the Ti-sprayed coating. The corrosion resistance of the arc-sprayed Ni-Ti coating is superior to that of Ti but inferior to that of Ni. The corrosion and wear performance of the composite coating are greatly influenced by the coating microstructure and thickness.

  9. Summary of work on coatings and claddings for fossil energy applications

    SciTech Connect

    Swindeman, R.W.

    1993-05-01

    A summary of efforts to examine coatings and cladding materials for high-strength austenitic steels is provided. Chromized coatings on 17--14CuMo stainless steel and a modified type 316 (HT-UPS) stainless steel were investigated. Claddings included alloy 671, 690, and an iron-aluminide intermetallic alloy. Structural alloys that were clad included type 304 stainless steel, modified type 316 stainless steel, and modified alloy 800H. The capability of producing co-extruded tubing of the experimental alloys was demonstrated.

  10. Protective Coating

    NASA Technical Reports Server (NTRS)

    1984-01-01

    Inorganic Coatings, Inc.'s K-Zinc 531 protective coating is water-based non-toxic, non-flammable and has no organic emissions. High ratio silicate formula bonds to steel, and in 30 minutes, creates a very hard ceramic finish with superior adhesion and abrasion resistance. Improved technology allows application over a minimal commercial sandblast, fast drying in high humidity conditions and compatibility with both solvent and water-based topcoats. Coating is easy to apply and provides long term protection with a single application. Zinc rich coating with water-based potassium silicate binder offers cost advantages in materials, labor hours per application, and fewer applications over a given time span.

  11. Infiltration processing of metal matrix composites using coated ceramic particulates

    NASA Astrophysics Data System (ADS)

    Leon-Patino, Carlos Alberto

    2001-07-01

    A new process was developed to fabricate particulate metal matrix composites (MMCs). The process involves three steps: (1) modifying the particulate surface by metal coating, (2) forming a particulate porous compact; and (3) introducing metal into the channel network by vacuum infiltration. MMCs with different reinforcements, volume fractions, and sizes can be produced by this technique. Powders of alumina and silicon carbide were successfully coated with nickel and copper in preparation for infiltration with molten aluminum. Electroless Ni and Cu deposition was used since it enhances the wettability of the reinforcements for composite fabrication. While Cu deposits were polycrystalline, traces of phosphorous co-deposited from the electroless bath gave an amorphous Ni-P coating. The effect of metal coating on wetting behavior was evaluated at 800°C on plain and metal-coated ceramic plates using a sessile drop technique. The metallic films eliminated the non-wetting behavior of the uncoated ceramics, leading to equilibrium contact angles in the order of 12° and below 58° for Ni and Cu coated ceramics, respectively. The spreading data indicated that local diffusion at the triple junction was the governing mechanism of the wetting process. Precipitation of intermetallic phases in the drop/ceramic interface delayed the formation of Al4C3. Infiltration with molten Al showed that the coated-particulates are suitable as reinforcing materials for fabricating MMCs, giving porosity-free components with a homogeneously distributed reinforcing phase. The coating promoted easy metal flow through the preform, compared to the non-infiltration behavior of the uncoated counterparts. Liquid state diffusion kinetics due to temperature dependent viscosity forces controlled the infiltration process. Microstructural analysis indicated the formation of intermetallic phases such as CuAl 2, in the case of Cu coating, and Ni2Al3 and NiAl 3 when Ni-coated powders were infiltrated. The

  12. Micro and nano-texturization of intermetallic oxide alloys by a single anodization step: preparation of artificial self-cleaning surfaces.

    PubMed

    Feil, Adriano F; Weibel, Daniel E; Corsetti, Rodrigo R; Pierozan, Matheus D; Michels, Alexandre F; Horowitz, Flavio; Amaral, Lívio; Teixeira, Sérgio R

    2011-10-01

    Micro- and nanostructures of Ti-γCu (γ = 0, 30, 50, 70, and 100 wt %) intermetallic alloys were produced through a single anodization step. It was found that the original alloy composition influences the final oxide morphology obtained after anodization which presented formation of a microstructure with nanotubes, nanoparticles or nanopillars on the surface. Pure Ti and Cu oxide metals and their alloys presented hydrophilic or superhydrophilic properties immediately after anodization. When the anodized pure metal and/or Ti-γCu surfaces were functionalized with trimethoxypropylsilane (TPMSi), by dipping and coating with a thin perfluorinated layer, the treated substrates became in all cases superhydrophobic (water contact angles in the range of 152-166°), showing excellent self-cleaning properties with hysteresis below 3°. These results can be explained by a combination of nanomicro morphologies with low surface energy compounds in the topmost monolayers. The decrease in hysteresis was associated with a higher M-OH bond concentration on the anodized surfaces, which allowed for more complete TMPSi coating coverage. This study also indicates that easy and effective fabrication of superhydrophobic surfaces in pure metals and alloys is possible without involving traditional multistep processes. PMID:21919435

  13. Intermetallics Characterization of Lead-Free Solder Joints under Isothermal Aging

    NASA Astrophysics Data System (ADS)

    Choubey, Anupam; Yu, Hao; Osterman, Michael; Pecht, Michael; Yun, Fu; Yonghong, Li; Ming, Xu

    2008-08-01

    Solder interconnect reliability is influenced by environmentally imposed loads, solder material properties, and the intermetallics formed within the solder and the metal surfaces to which the solder is bonded. Several lead-free metallurgies are being used for component terminal plating, board pad plating, and solder materials. These metallurgies react together and form intermetallic compounds (IMCs) that affect the metallurgical bond strength and the reliability of solder joint connections. This study evaluates the composition and extent of intermetallic growth in solder joints of ball grid array components for several printed circuit board pad finishes and solder materials. Intermetallic growth during solid state aging at 100°C and 125°C up to 1000 h for two solder alloys, Sn-3.5Ag and Sn-3.0Ag-0.5Cu, was investigated. For Sn-3.5Ag solder, the electroless nickel immersion gold (ENIG) pad finish was found to result in the lowest IMC thickness compared to immersion tin (ImSn), immersion silver (ImAg), and organic solderability preservative (OSP). Due to the brittle nature of the IMC, a lower IMC thickness is generally preferred for optimal solder joint reliability. A lower IMC thickness may make ENIG a desirable finish for long-life applications. Activation energies of IMC growth in solid-state aging were found to be 0.54 ± 0.1 eV for ENIG, 0.91 ± 0.12 eV for ImSn, and 1.03 ± 0.1 eV for ImAg. Cu3Sn and Cu6Sn5 IMCs were found between the solder and the copper pad on boards with the ImSn and ImAg pad finishes. Ternary (Cu,Ni)6Sn5 intermetallics were found for the ENIG pad finish on the board side. On the component side, a ternary IMC layer composed of Ni-Cu-Sn was found. Along with intermetallics, microvoids were observed at the interface between the copper pad and solder, which presents some concern if devices are subject to shock and vibration loading.

  14. Chemical Frustration. A Design Principle for the Discovery of New Complex Alloy and Intermetallic Phases, Final Report

    SciTech Connect

    Fredrickson, Daniel C

    2015-06-23

    Final technical report for "Chemical Frustration: A Design Principle for the Discovery of New Complex Alloy and Intermetallic Phases" funded by the Office of Science through the Materials Chemistry Program of the Office of Basic Energy Sciences.

  15. High-temperature ordered intermetallic alloys III; Proceedings of the Third Symposium, Boston, MA, Nov. 29-Dec. 1, 1988

    NASA Technical Reports Server (NTRS)

    Liu, C. T. (Editor); Taub, A. I. (Editor); Stoloff, N. S. (Editor); Koch, C. C. (Editor)

    1989-01-01

    The present conference on high-temperature ordered intermetallic alloys discusses alloy theory and phase stability, defects and microstructures, mechanical behavior, alloy design and material processing, multiphase and composite materials, nickel aluminides, titanium aluminides, and other ordered intermetallics. Attention is given to compositional effects on processing and properties of nickel aluminides, dynamic compaction and hot-isostatic-pressing of nickel aluminides, improvement of elevated-temperature material properties in Ni3Al, the effect of microalloying B on the high-temperature mechanical properties of Ti3Al, the effects of structure on creep of Ti-53.4 mol pct Al intermetallics, the deformation microstructure in Ni3Si polycrystals strained over the range of temperature of flow stress anomaly, and the microstructure and mechanical properties of dual phase alloys consisting of the intermetallic phases.

  16. Forming metal-intermetallic or metal-ceramic composites by self-propagating high-temperature reactions

    DOEpatents

    Rawers, James C.; Alman, David E.; Petty, Jr., Arthur V.

    1996-01-01

    Industrial applications of composites often require that the final product have a complex shape. In this invention intermetallic or ceramic phases are formed from sheets of unreacted elemental metals. The process described in this invention allows the final product shape be formed prior to the formation of the composite. This saves energy and allows formation of shaped articles of metal-intermetallic composites composed of brittle materials that cannot be deformed without breaking.

  17. Method of treating intermetallic alloy hydrogenation/oxidation catalysts for improved impurity poisoning resistance, regeneration and increased activity

    DOEpatents

    Wright, R.B.

    1992-01-14

    Alternate, successive high temperature oxidation and reduction treatments, in either order, of intermetallic alloy hydrogenation and intermetallic alloy oxidation catalysts unexpectedly improves the impurity poisoning resistance, regeneration capacity and/or activity of the catalysts. The particular alloy, and the final high temperature treatment given alloy (oxidation or reduction) will be chosen to correspond to the function of the catalyst (oxidation or hydrogenation). 23 figs.

  18. Pack cementation Cr-Al coating of steels and Ge-doped silicide coating of Cr-Nb alloy

    SciTech Connect

    He, Y.R.; Zheng, M.H.; Rapp, R.A.

    1995-08-01

    Carbon steels or low-alloy steels used in utility boilers, heat exchangers, petrochemical plants and coal gasification systems are subjected to high temperature corrosion attack such as oxidation, sulfidation and hot corrosion. The pack cementation coating process has proven to be an economical and effective method to enhance the corrosion resistance by modifying the surface composition of steels. With the aid of a computer program, STEPSOL, pack cementation conditions to produce a ferrite Cr-Al diffusion coating on carbon-containing steels by using elemental Cr and Al powders have been calculated and experimentally verified. The cyclic oxidation kinetics for the Cr-Al coated steels are presented. Chromium silicide can maintain high oxidation resistance up to 1100{degrees}C by forming a SiO{sub 2} protective scale. Previous studies at Ohio State University have shown that the cyclic oxidation resistance of MOSi{sub 2} and TiSi{sub 2} can be further improved by Ge addition introduced during coating growth. The halide-activated pack cementation process was modified to produce a Ge-doped silicide diffusion coating in a single processing step for the ORNL-developed Cr-Nb advanced intermetallic alloy. The oxidation behavior of the silicide-coated Cr-Nb alloy was excellent: weight gain of about 1 mg/cm{sup 2} upon oxidation at 1100{degrees}C in air for 100 hours.

  19. MCrAlY bond coat with enhanced Yttrium layer

    DOEpatents

    Jablonski, Paul D; Hawk, Jeffrey A

    2015-04-21

    One or more embodiments relates to an MCrAlY bond coat comprising an MCrAlY layer in contact with a Y--Al.sub.2O.sub.3 layer. The MCrAlY layer is comprised of a .gamma.-M solid solution, a .beta.-MAl intermetallic phase, and Y-type intermetallics. The Y--Al.sub.2O.sub.3 layer is comprised of Yttrium atoms coordinated with oxygen atoms comprising the Al.sub.2O.sub.3 lattice. Both the MCrAlY layer and the Y--Al.sub.2O.sub.3 layer have a substantial absence of Y--Al oxides, providing advantage in the maintainability of the Yttrium reservoir within the MCrAlY bulk. The MCrAlY bond coat may be fabricated through application of a Y.sub.2O.sub.3 paste to an MCrAlY material, followed by heating in a non-oxidizing environment.

  20. Increasing strength and conductivity of Cu alloy through abnormal plastic deformation of an intermetallic compound

    PubMed Central

    Han, Seung Zeon; Lim, Sung Hwan; Kim, Sangshik; Lee, Jehyun; Goto, Masahiro; Kim, Hyung Giun; Han, Byungchan; Kim, Kwang Ho

    2016-01-01

    The precipitation strengthening of Cu alloys inevitably accompanies lowering of their electric conductivity and ductility. We produced bulk Cu alloys arrayed with nanofibers of stiff intermetallic compound through a precipitation mechanism using conventional casting and heat treatment processes. We then successfully elongated these arrays of nanofibers in the bulk Cu alloys to 400% of original length without breakage at room temperature using conventional rolling process. By inducing such an one-directional array of nanofibers of intermetallic compound from the uniform distribution of fine precipitates in the bulk Cu alloys, the trade-off between strength and conductivity and between strength and ductility could be significantly reduced. We observed a simultaneous increase in electrical conductivity by 1.3 times and also tensile strength by 1.3 times in this Cu alloy bulk compared to the conventional Cu alloys. PMID:27488621

  1. Increasing strength and conductivity of Cu alloy through abnormal plastic deformation of an intermetallic compound

    NASA Astrophysics Data System (ADS)

    Han, Seung Zeon; Lim, Sung Hwan; Kim, Sangshik; Lee, Jehyun; Goto, Masahiro; Kim, Hyung Giun; Han, Byungchan; Kim, Kwang Ho

    2016-08-01

    The precipitation strengthening of Cu alloys inevitably accompanies lowering of their electric conductivity and ductility. We produced bulk Cu alloys arrayed with nanofibers of stiff intermetallic compound through a precipitation mechanism using conventional casting and heat treatment processes. We then successfully elongated these arrays of nanofibers in the bulk Cu alloys to 400% of original length without breakage at room temperature using conventional rolling process. By inducing such an one-directional array of nanofibers of intermetallic compound from the uniform distribution of fine precipitates in the bulk Cu alloys, the trade-off between strength and conductivity and between strength and ductility could be significantly reduced. We observed a simultaneous increase in electrical conductivity by 1.3 times and also tensile strength by 1.3 times in this Cu alloy bulk compared to the conventional Cu alloys.

  2. High-Performance Pd3Pb Intermetallic Catalyst for Electrochemical Oxygen Reduction.

    PubMed

    Cui, Zhiming; Chen, Hao; Zhao, Mengtian; DiSalvo, Francis J

    2016-04-13

    Extensive efforts to develop highly active and strongly durable electrocatalyst for oxygen reduction are motivated by a need for metal-air batteries and fuel cells. Here, we report a very promising catalyst prototype of structurally ordered Pd-based alloys, Pd3Pb intermetallic compound. Such structurally ordered Pd3Pb/C exhibits a significant increase in mass activity. More importantly, compared to the conventional Pt/C catalysts, ordered Pd3Pb/C is highly durable and exhibits a much longer cycle life and higher cell efficiency in Zn-air batteries. Interestingly, ordered Pd3Pb/C possesses very high methanol tolerance during electrochemical oxygen reduction, which make it an excellent methanol-tolerant cathode catalyst for alkaline polymer electrolyte membrane fuel cells. This study provides a promising route to optimize the synthesis of ordered Pd-based intermetallic catalysts for fuel cells and metal-air batteries.

  3. Synthesis gas reactions over catalysts formed by oxidation of thorium-containing intermetallic compounds

    SciTech Connect

    Imamura, H.; Wallace, W.E.

    1980-09-01

    Intermetallic compounds containing 1:1, 1:2, 1:5, and 7:3 thorium-nickel ratios were prepared, powdered, and treated with oxygen at room temperature or 350/sup 0/C. The resulting catalysts contained mainly thorium dioxide and metallic nickel, and the nickel dispersions, as measured by CO adsorption, were 1.1-6.0%. The catalysts were active for the reaction of 3:1 hydrogen/carbon monoxide in proportion to the amount of oxygen uptake during pretreatment, and were highly selective for methane formation. Turnover numbers of up to 10.6 were obtained at 205/sup 0/C. The methanation reaction over 3.9 and 25Vertical Bar3< nickel on thoria support prepared by the conventional impregnation method gave similar conversions at 490/sup 0/-510/sup 0/C as the oxidized intermetallic compounds did at approx. 200/sup 0/C.

  4. Increasing strength and conductivity of Cu alloy through abnormal plastic deformation of an intermetallic compound.

    PubMed

    Han, Seung Zeon; Lim, Sung Hwan; Kim, Sangshik; Lee, Jehyun; Goto, Masahiro; Kim, Hyung Giun; Han, Byungchan; Kim, Kwang Ho

    2016-01-01

    The precipitation strengthening of Cu alloys inevitably accompanies lowering of their electric conductivity and ductility. We produced bulk Cu alloys arrayed with nanofibers of stiff intermetallic compound through a precipitation mechanism using conventional casting and heat treatment processes. We then successfully elongated these arrays of nanofibers in the bulk Cu alloys to 400% of original length without breakage at room temperature using conventional rolling process. By inducing such an one-directional array of nanofibers of intermetallic compound from the uniform distribution of fine precipitates in the bulk Cu alloys, the trade-off between strength and conductivity and between strength and ductility could be significantly reduced. We observed a simultaneous increase in electrical conductivity by 1.3 times and also tensile strength by 1.3 times in this Cu alloy bulk compared to the conventional Cu alloys. PMID:27488621

  5. The shock Hugoniot of the intermetallic alloy Ti-46.5Al-2Nb-2Cr

    SciTech Connect

    Millett, Jeremy; Gray, George T. Rusty III; Bourne, Neil

    2000-09-15

    Plate impact experiments were conducted on a {gamma}-titanium aluminide (TiAl) based ordered intermetallic alloy. Stress measurements were recorded using manganin stress gauges supported on the back of TiAl targets using polymethylmethacrylate windows. The Hugoniot in stress-particle velocity space for this TiAl alloy was deduced using impedance matching techniques. The results in this study are compared to the known Hugoniot data of the common alpha-beta engineering Ti-based alloy Ti-6Al-4V. The results of the current study on the intermetallic alloy TiAl support that TiAl possesses a significantly higher stress for a given particle velocity than the two-phase Ti-6Al-4V alloy. (c) 2000 American Institute of Physics.

  6. Long-Term Behavior of the Tritides Formed by Nickel-Based Intermetallic Compounds

    SciTech Connect

    Bowman, Jr., R. C.; Steinmeyer, R. H.; Matson, L. K.; Attalla, A.; Craft, B. D.

    1985-04-01

    Some properties of the tritide phases formed by the intermetallic compounds Mg2Ni, ZrNi, and LaNi5 have been studied. Whereas ZrNiT3 will retain its stoichiometry indefinitely when sufficient gaseous tritium is available, the stoichiometries of Mg2NiT4 and LaNi5T6.9 decrease with time. Although all three intermetallic tritides can retain large quantities of the helium-3 tritium decay daughter product in the solid phase, irreversible release of helium begins after several hundred days for ZrNiTx and Mg2NiTx. However, LaNi5Tx retains all of the helium generated in the solid for at least 2400 days. NMR measurements for ZrNiTx and Mg2NiTx imply that helium is retained in microscopic bubbles as previously observed in several binary metal tritides.

  7. High-Performance Pd3Pb Intermetallic Catalyst for Electrochemical Oxygen Reduction.

    PubMed

    Cui, Zhiming; Chen, Hao; Zhao, Mengtian; DiSalvo, Francis J

    2016-04-13

    Extensive efforts to develop highly active and strongly durable electrocatalyst for oxygen reduction are motivated by a need for metal-air batteries and fuel cells. Here, we report a very promising catalyst prototype of structurally ordered Pd-based alloys, Pd3Pb intermetallic compound. Such structurally ordered Pd3Pb/C exhibits a significant increase in mass activity. More importantly, compared to the conventional Pt/C catalysts, ordered Pd3Pb/C is highly durable and exhibits a much longer cycle life and higher cell efficiency in Zn-air batteries. Interestingly, ordered Pd3Pb/C possesses very high methanol tolerance during electrochemical oxygen reduction, which make it an excellent methanol-tolerant cathode catalyst for alkaline polymer electrolyte membrane fuel cells. This study provides a promising route to optimize the synthesis of ordered Pd-based intermetallic catalysts for fuel cells and metal-air batteries. PMID:26848634

  8. Gold–promoted structurally ordered intermetallic palladium cobalt nanoparticles for the oxygen reduction reaction

    SciTech Connect

    Kuttiyiel, Kurian A.; Sasaki, Kotaro; Su, Dong; Wu, Lijun; Zhu, Yimei; Adzic, Radoslav R.

    2014-11-06

    Considerable efforts to make palladium and palladium alloys active catalysts and a possible replacement for platinum have had a marginal success. Here, we report on a structurally ordered Au₁₀Pd₄₀Co₅₀ catalyst that exhibits comparable activity to conventional platinum catalysts in both acid and alkaline media. Electron microscopic techniques demonstrate that via addition of gold atoms PdCo nanoparticles undergo at elevated temperatures an atomic structural transition from core-shell to a rare intermetallic ordered structure with twin boundaries forming stable {111}, {110} and {100} facets. The superior stability of this catalyst compared to platinum after 10,000 potential cycles in alkaline media is attributed to the atomic structural order of PdCo nanoparticles along with protective effect of clusters of gold atoms on the surface. This strategy of making ordered palladium intermetallic alloy nanoparticles can be used in diverse heterogeneous catalysis where particle size and structural stability matters.

  9. A reliability study on tin based lead free micro joint including intermetallic and void evolution

    NASA Astrophysics Data System (ADS)

    Feyissa, Frezer Assefa

    In microelectronics soldering to Cu pad lead to formation of two intermetallic structures in the solder -pad interface. The growth of these layers is accompanied by microscopic voids that usually cause reliability concern in the industry. Therefore it is important to understand factors that contribute for the growth of IMC using various combination of reflow time, Sn thickness and aging temperature. Systematic study was conducted on Cu-Sn system to investigate the formation and growth of intermetallic compound (IMC) as well as voiding evolution for different solder thicknesses. The growth of the Cu6Sn5 IMC layer was found to be increasing as the Sn thicknesses increase after reflow while the Cu3Sn layer were decreasing under same conditions. Also after reflow and aging more voiding were shown to occur in the thin solder than thicker one.

  10. An Analysis of Intermetallic Bonding between a Ring Carrier and an Aluminum Piston Alloy

    NASA Astrophysics Data System (ADS)

    Manasijević, Srećko; Dolić, Natalija; Zovko Brodarac, Zdenka; Djurdjević, Mile; Radiša, Radomir

    2014-09-01

    This paper presents the results of an analysis of the formation of an intermetallic bond between a ring carrier and an aluminum piston alloy. The ring carrier is made of austenitic cast iron (Ni-Resist) to increase the wear resistance of the first ring groove and is applied in highly loaded diesel engines. The most important thing is that the Ni-Resist (ferrous) must be bonded with a non-ferrous piston material during the casting of the piston. A metallographic investigation using an optical microscope in combination with the SEM/EDS analysis of the quality of the intermetallic bonding layer was done. The test results show that if the proper conditions are met, then the preparation of the ring carrier can be made successfully, as can the formation of the metal connection between the two materials of different qualities.

  11. Self-assembling of atomic vacancies at an oxide/intermetallic alloy interface

    NASA Astrophysics Data System (ADS)

    Maurice, Vincent; Despert, Guillaume; Zanna, Sandrine; Bacos, Marie-Pierre; Marcus, Philippe

    2004-10-01

    Oxide layers grown on the surface provide an effective way of protecting metallic materials against corrosion for sustainable use in a broad range of applications. However, the growth of cavities at the metal/oxide interface weakens the adherence of the protective layer and can promote its spallation under service conditions, as observed for alumina layers formed by selective oxidation of aluminide intermetallic alloys used in high-temperature applications. Here we show that direct atomic-scale observations of the interface between an ultrathin protective oxide layer (alumina) grown on an intermetallic titanium aluminide substrate (TiAl) can be performed with techniques sensitive to the topmost atomic layers at the surface. Nanocavities resulting from the self-assembling of atomic vacancies injected at the interface by the growth mechanism of the protective oxide are observed for the first time, bringing new insight into the understanding of the fate of injected cavities in oxidation processes.

  12. Nanostructured Coatings

    NASA Astrophysics Data System (ADS)

    Rivière, J.-P.

    In many branches of technology where surfaces are playing a growing role, the use of coatings is often the only way to provide surfaces with specific functional properties. For example, the austenitic stainless steels or titanium alloys exhibit poor resistance to wear and low hardness values, which limits the field of applications. The idea then is to develop new solutions which would improve the mechanical performance and durability of objects used in contact and subjected to mechanical forces in hostile gaseous or liquid environments. Hard coatings are generally much sought after to enhance the resistance to wear and corrosion. They are of particular importance because they constitute a class of protective coatings which is already widely used on an industrial scale to improve the hardness and lifetime of cutting tools.

  13. Protective Coatings

    NASA Technical Reports Server (NTRS)

    1980-01-01

    General Magnaplate Corporation's pharmaceutical machine is used in the industry for high speed pressing of pills and capsules. Machine is automatic system for molding glycerine suppositories. These machines are typical of many types of drug production and packaging equipment whose metal parts are treated with space spinoff coatings that promote general machine efficiency and contribute to compliance with stringent federal sanitation codes for pharmaceutical manufacture. Collectively known as "synergistic" coatings, these dry lubricants are bonded to a variety of metals to form an extremely hard slippery surface with long lasting self lubrication. The coatings offer multiple advantages; they cannot chip, peel or be rubbed off. They protect machine parts from corrosion and wear longer, lowering maintenance cost and reduce undesired heat caused by power-robbing friction.

  14. In situ XPS study of methanol reforming on PdGa near-surface intermetallic phases

    PubMed Central

    Rameshan, Christoph; Stadlmayr, Werner; Penner, Simon; Lorenz, Harald; Mayr, Lukas; Hävecker, Michael; Blume, Raoul; Rocha, Tulio; Teschner, Detre; Knop-Gericke, Axel; Schlögl, Robert; Zemlyanov, Dmitry; Memmel, Norbert; Klötzer, Bernhard

    2012-01-01

    In situ X-ray photoelectron spectroscopy and low-energy ion scattering were used to study the preparation, (thermo)chemical and catalytic properties of 1:1 PdGa intermetallic near-surface phases. Deposition of several multilayers of Ga metal and subsequent annealing to 503–523 K led to the formation of a multi-layered 1:1 PdGa near-surface state without desorption of excess Ga to the gas phase. In general, the composition of the PdGa model system is much more variable than that of its PdZn counterpart, which results in gradual changes of the near-surface composition with increasing annealing or reaction temperature. In contrast to near-surface PdZn, in methanol steam reforming, no temperature region with pronounced CO2 selectivity was observed, which is due to the inability of purely intermetallic PdGa to efficiently activate water. This allows to pinpoint the water-activating role of the intermetallic/support interface and/or of the oxide support in the related supported PdxGa/Ga2O3 systems, which exhibit high CO2 selectivity in a broad temperature range. In contrast, corresponding experiments starting on the purely bimetallic model surface in oxidative methanol reforming yielded high CO2 selectivity already at low temperatures (∼460 K), which is due to efficient O2 activation on PdGa. In situ detected partial and reversible oxidative Ga segregation on intermetallic PdGa is associated with total oxidation of intermediate C1 oxygenates to CO2. PMID:22875996

  15. The role of zinc on the chemistry of complex intermetallic compounds

    SciTech Connect

    Xie, Weiwei

    2014-01-01

    Combining experiments and electronic structure theory provides the framework to design and discover new families of complex intermetallic phases and to understand factors that stabilize both new and known phases. Using solid state synthesis and multiple structural determinations, ferromagnetic β-Mn type Co8+xZn12–x was analyzed for their crystal and electronic structures.

  16. Recent advances in nanocrystalline intermetallic tin compounds for the negative electrode of lithium ion batteries

    NASA Astrophysics Data System (ADS)

    Alcántara, Ricardo; Nwokeke, Uche G.; Nacimiento, Francisco; Lavela, Pedro; Tirado, José L.

    2011-06-01

    Intermetallic compounds of tin and first-row transition metals have been considered as potential anode materials for Li-ion batteries that could improve the performance of pure tin. Particularly, the solids dispersed at the nano scale provide interesting behavior. Thus CoSn, FeSn2 and CoSn3 nanocrystalline samples have been obtained at low temperatures. As compared with micrometric particles of CoSn, significantly higher reversible capacities are found for nanocrystalline CoSn. For nanocrystalline CoSn3 maximum reversible capacities of 690 mAh g-1 were observed in lithium test cells. Nanocrystalline products in the series CoSn2-FeSn2 could be prepared by chemical reduction in polyol solvents using a "one-pot" method. Superparamagnetic nanocrystalline FeSn2 delivers reversible capacities of ca. 600 mAhg-1 by the formation of LixSn phases and superparamagnetic iron nanoparticles. A comparison between the properties of nano- FeSn2 and micro-FeSn2 shows a significantly better electrochemical behavior and electrode stability for the nanocrystalline material. For Fe1-xCoxSn2 solid solutions with x= 0.25, 0.3, 0.5, 0.6 and 0.8, particle diameters of about 20 nm and different morphologies were obtained. The substitution of iron by cobalt induces a contraction of the unit cell volume and the hyperfine parameters of the 57Fe Mössbauer spectra reveal a superparamagnetic behavior. The intermediate compositions exhibit better electrochemical performance than the limit compositions CoSn2 and FeSn2. To improve the performance of CoSnx intermetallics, composites in which the nanocrystalline intermetallic material is embedded in an amorphous layer based on the polyacrylonitrile (PAN) polymer were used. The PAN shell contributes to stabilize the intermetallic phases upon electrochemical cycling.

  17. Gold Coating

    NASA Technical Reports Server (NTRS)

    1997-01-01

    Epner Technology Inc. responded to a need from Goddard Space Flight Center for the ultimate in electroplated reflectivity needed for the Mars Global Surveyor Mars Orbiter Laser Altimeter (MOLA). Made of beryllium, the MOLA mirror was coated by Epner Technology Laser Gold process, specially improved for the project. Improved Laser Gold- coated reflectors have found use in an epitaxial reactor built for a large semiconductor manufacturer as well as the waveguide in Braun-Thermoscan tympanic thermometer and lasing cavities in various surgical instruments.

  18. Method of producing an oxide dispersion strengthened coating and micro-channels

    DOEpatents

    Kang, Bruce S; Chyu, Minking K; Alvin, Mary Anne; Gleeson, Brian M

    2013-12-17

    The disclosure provides a method for the production of composite particles utilizing a mechano chemical bonding process following by high energy ball milling on a powder mixture comprised of coating particles, first host particles, and second host particles. The composite particles formed have a grain size of less than one micron with grains generally characterized by a uniformly dispersed coating material and a mix of first material and second material intermetallics. The method disclosed is particularly useful for the fabrication of oxide dispersion strengthened coatings, for example using a powder mixture comprised of Y.sub.2O.sub.3, Cr, Ni, and Al. This particular powder mixture may be subjected to the MCB process for a period generally less than one hour following by high energy ball milling for a period as short as 2 hours. After application by cold spraying, the composite particles may be heat treated to generate an oxide-dispersion strengthened coating.

  19. TiNiSn: A gateway to the (1,1,1) intermetallic compounds

    SciTech Connect

    Cook, B.A.; Harringa, J.L.; Tan, Z.S.; Jesser, W.A.

    1996-06-01

    Recent awareness of the transport properties of Skutterudite pnictides has stimulated an interest in numerous other intermetallic compounds having a gap in the density of states at the Fermi level including the MNiSn compounds where M = (Ti, Zr, Hf). These intermetallic half-Heusler compounds are characterized by high Seebeck coefficients ({minus}150 to {minus}300 {micro}V/deg.) and reasonable carrier mobilities (30 to 50 cm{sup 2}/V-s) at room temperature which make them attractive candidates for intermediate temperature thermoelectric applications. Samples of TiNiSn were prepared by arc melting and homogenized by heat treatment. The temperature dependence of the electrical resistivity, Seebeck coefficient, and thermal diffusivity of these samples was characterized between 22 C and 900 C. The electrical resistivity and thermopower both decrease with temperature although the resistivity decreases at a faster rate. Electrical power factors in excess of 25 {micro}W/cm-C{sup 2} were observed in nearly single phase alloys within a 300 to 600 C temperature range. A brief survey of other selected ternary intermetallic compounds is also presented.

  20. Synthesis and densification of Ni{sub 3}(Si, Ti) intermetallics by hot isostatic pressing

    SciTech Connect

    Van Dyck, S.; Delaey, L.; Froyen, L.; Buekenhout, L.

    1996-12-31

    The production of complex parts from Ni{sub 3}(Si, Ti) intermetallic materials by reactive powder metallurgy offers significant advantages over more conventional processing techniques. The main problem associated with reactive powder metallurgy is controlling the exothermic reaction accompanying the synthesis of the intermetallic compound. The uncontrolled release of heat during the conversion of the reactants into nickel silicide leads to unacceptable deformation and melting of the part. The thermal evolution of a part during reactive synthesis of the intermetallic phase is described based on kinetic and heat transfer equations, giving the temperature and phase change as a function of the applied temperature cycle and the mass and size of the part under consideration. From this model, methods for controlling the exothermic reaction during synthesis are derived. When preparing nickel silicides by reactive powder metallurgy, the application of external pressure is required to eliminate porosity and to obtain good mechanical properties. The properties of materials produced by hot isostatic pressing, with different methods of reaction control, are compared to materials prepared from prealloyed powders. It is shown that by reactive HIP, materials can be obtained with a fracture strength exceeding 2,000 MPa.

  1. Use of Brazilian disk test to determine properties of metallic-intermetallic laminate composites

    NASA Astrophysics Data System (ADS)

    Jiang, Fengchun; Kulin, Robb M.; Vecchio, Kenneth S.

    2010-01-01

    Metallic-intermetallic laminate (MIL) composites based on Ti-Al3Ti offer a unique combination of structural and ballistic/blast performance capabilities for many defense related platforms. In this study, the Brazilian splitting test was employed, under quasi-static and dynamic loading conditions, using disk specimens cut from the laminate plates in orientations perpendicular (in-plane) and parallel (through-thickness) to the layers. Tests were conducted to evaluate the overall tensile mechanical properties of the Ti-Al3Ti MIL composite, both to determine in-plane tensile properties, as well as the more challenging through-thickness tensile properties. Experimental results indicate that when loaded parallel to the layers, the tensile strength in the through-thickness orientation, determined by Brazilian splitting test, is low, which is not surprising since it is only evaluating the tensile behavior of the brittle intermetallic phase. When loaded perpendicular to the layers, the in-plane tensile strength of the Ti-Al3Ti MIL composites is high due to the contribution of the reinforcement Ti plus the intermetallic component.

  2. Preparation of nanocrystalline metal oxides and intermetallic phases by controlled thermolysis of organometallic coordination polymers

    NASA Astrophysics Data System (ADS)

    Rehbein, Marcus; Epple, Matthias; Fischer, R. Dieter

    2000-06-01

    Organometallic coordination polymers of the super-Prussian blue type [(Me 3Sn) nM(CN) 6] (Me=CH 3; n=3, 4; M=Fe, Co, Ru) were subjected to thermolysis in different atmospheres (air, argon, hydrogen/nitrogen). In air, oxides were found: Fe 2O 3/SnO 2 (crystalline and nanocrystalline), Co 2SnO 4 and RuO 2. In argon and in hydrogen, the intermetallic phases FeSn 2, CoSn 2, Ru 3Sn 7 and Fe 3SnC were obtained. A detailed mechanistic study was carried out using thermogravimetry (TG), X-ray diffraction (XRD), X-ray absorption spectroscopy (EXAFS) at Fe, Co, Ru and Sn K-edges, infrared spectroscopy (IR) and elemental analysis. Below 250°C, Me 3SnCN and (CN) 2 are released, whereas above 250°C oxidation or pyrolysis leads to the corresponding oxides or intermetallic phases. Polymeric cyanides containing at least two metals have turned out to be suitable precursors to prepare well-defined oxides and intermetallic phases at comparatively low temperature.

  3. Evolution of Intermetallic Phases in Soldering of the Die Casting of Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Song, Jie; Wang, Xiaoming; DenOuden, Tony; Han, Qingyou

    2016-06-01

    Most die failures are resulted from chemical reactions of dies and molten aluminum in the die casting of aluminum. The formation of intermetallic phases between a steel die and molten aluminum is investigated by stationary immersion tests and compared to a real die casting process. Three intermetallic phases are identified in the stationary immersion tests: a composite layer and two compact layers. The composite layer is a mixture of α bcc, Al, and Si phases. The α bcc phase changes in morphology from rod-like to spherical shape, while the growth rate of the layer changes from parabolic to linear pattern with immersion time. The first compact layer forms rapidly after immersion and maintains a relatively constant thickness. The second compact layer forms after 4 hours of immersion and exhibits parabolic growth with immersion time. In comparison, only a composite layer and the first compact layer are observed in a real die casting process. The fresh molten aluminum of high growth rate washes away the second intermetallic layer easily.

  4. Cerium-based, intermetallic-strengthened aluminum casting alloy: High-volume co-product development

    DOE PAGESBeta

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-05-23

    Here, several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanicalmore » properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.« less

  5. Cerium-Based, Intermetallic-Strengthened Aluminum Casting Alloy: High-Volume Co-product Development

    NASA Astrophysics Data System (ADS)

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-07-01

    Several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanical properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.

  6. Prediction of Host-Guest Na-Fe Intermetallics at High Pressures.

    PubMed

    Zhou, Yuanyuan; Wang, Hui; Zhu, Chunye; Liu, Hanyu; Tse, John S; Ma, Yanming

    2016-07-18

    High pressure can fundamentally alter the electronic structure of elemental metals, leading to the unexpected formation of intermetallics with unusual structural features. In the present study, the phase stabilities and structural changes of Na-Fe intermetallics under pressure were studied using unbiased structure searching methods, combined with density functional theory calculations. Two intermetallics with stoichiometries Na3Fe and Na4Fe are found to be thermodynamically stable at pressures above 120 and 155 GPa, respectively. An interesting structural feature is that both have form a host-guest-like structure with Na sublattices constructed from small and large polygons similar to the host framework of the self-hosting incommensurate phases observed in Group I and II elements. Apart from the one-dimensional (1D) Fe chains running through the large channels, more interestingly, electrides are found to localize in the small channels between the layers. Electron topological analysis shows secondary bonding interactions between the Fe atoms and the interstitial electrides help to stabilize these structures. PMID:27341197

  7. Evolution, Interaction, and Intrinsic Properties of Dislocations in Intermetallics: Anisotropic 3D Dislocation Dynamics Approach

    SciTech Connect

    Chen, Qian

    2008-01-01

    The generation, motion, and interaction of dislocations play key roles during the plastic deformation process of crystalline solids. 3D Dislocation Dynamics has been employed as a mesoscale simulation algorithm to investigate the collective and cooperative behavior of dislocations. Most current research on 3D Dislocation Dynamics is based on the solutions available in the framework of classical isotropic elasticity. However, due to some degree of elastic anisotropy in almost all crystalline solids, it is very necessary to extend 3D Dislocation Dynamics into anisotropic elasticity. In this study, first, the details of efficient and accurate incorporation of the fully anisotropic elasticity into 3D discrete Dislocation Dynamics by numerically evaluating the derivatives of Green's functions are described. Then the intrinsic properties of perfect dislocations, including their stability, their core properties and disassociation characteristics, in newly discovered rare earth-based intermetallics and in conventional intermetallics are investigated, within the framework of fully anisotropic elasticity supplemented with the atomistic information obtained from the ab initio calculations. Moreover, the evolution and interaction of dislocations in these intermetallics as well as the role of solute segregation are presented by utilizing fully anisotropic 3D dislocation dynamics. The results from this work clearly indicate the role and the importance of elastic anisotropy on the evolution of dislocation microstructures, the overall ductility and the hardening behavior in these systems.

  8. The effect of SiO2 nanoparticles dispersion on physico-chemical properties of modified Ni-W nanocomposite coatings

    NASA Astrophysics Data System (ADS)

    Sassi, W.; Dhouibi, L.; Berçot, P.; Rezrazi, M.

    2015-01-01

    In this work, we study the effect of pH on morphology, composition and crystallographic orientation during pulse electroplating of Ni-W/SiO2 nanocomposite coating from citrate-ammonia media. SEM and AFM analysis shows that the nanocomposite coatings obtained with well dispersed SiO2 nanoparticles were smoother, more compact and with finer grain size. Furthermore, XPS, GDOES and XRD reveal a good crystalline structure with the detection of new intermetallic phases. The interface electrochemical behavior and stability of the studied coatings into 3% NaCl media were discussed in the consideration of electrical conductivity and microhardness.

  9. Cavitation Erosion in Hydraulic Turbine Components and Mitigation by Coatings: Current Status and Future Needs

    NASA Astrophysics Data System (ADS)

    Singh, Raghuvir; Tiwari, S. K.; Mishra, Suman K.

    2012-07-01

    Cavitation erosion is a frequently observed phenomenon in underwater engineering materials and is the primary reason for component failure. The damage due to cavitation erosion is not yet fully understood, as it is influenced by several parameters, such as hydrodynamics, component design, environment, and material chemistry. This article gives an overview of the current state of understanding of cavitation erosion of materials used in hydroturbines, coatings and coating methodologies for combating cavitation erosion, and methods to characterize cavitation erosion. No single material property fully characterizes the resistance to cavitation erosion. The combination of ultimate resilience, hardness, and toughness rather may be useful to estimate the cavitation erosion resistance of material. Improved hydrodynamic design and appropriate surface engineering practices reduce damage due to cavitation erosion. The coatings suggested for combating the cavitation erosion encompasses carbides (WC Cr2C3, Cr3C2, 20CrC-80WC), cermets of different compositions (e.g., 56W2C/Ni/Cr, 41WC/Ni/Cr/Co), intermetallic composites, intermetallic matrix composites with TiC reinforcement, composite nitrides such as TiAlN and elastomers. A few of them have also been used commercially. Thermal spraying, arc plasma spraying, and high velocity oxy-fuel (HVOF) processes have been used commercially to apply the coatings. Boronizing, laser surface hardening and cladding, chemical vapor deposition, physical vapor deposition, and plasma nitriding have been tried for surface treatments at laboratory levels and have shown promise to be used on actual components.

  10. Carbon-coated nanoparticle superlattices for energy applications

    NASA Astrophysics Data System (ADS)

    Li, Jun; Yiliguma, Affa; Wang, Yifei; Zheng, Gengfeng

    2016-07-01

    Nanoparticle (NP) superlattices represent a unique material architecture for energy conversion and storage. Recent reports on carbon-coated NP superlattices have shown exciting electrochemical properties attributed to their rationally designed compositions and structures, fast electron transport, short diffusion length, and abundant reactive sites via enhanced coupling between close-packed NPs, which are distinctive from their isolated or disordered NP or bulk counterparts. In this minireview, we summarize the recent developments of highly-ordered and interconnected carbon-coated NP superlattices featuring high surface area, tailorable and uniform doping, high conductivity, and structure stability. We then introduce the precisely-engineered NP superlattices by tuning/studying specific aspects, including intermetallic structures, long-range ordering control, and carbon coating methods. In addition, these carbon-coated NP superlattices exhibit promising characteristics in energy-oriented applications, in particular, in the fields of lithium-ion batteries, fuel cells, and electrocatalysis. Finally, the challenges and perspectives are discussed to further explore the carbon-coated NP superlattices for optimized electrochemical performances.

  11. Nickel base coating alloy

    NASA Technical Reports Server (NTRS)

    Barrett, C. A. (Inventor); Lowell, C. E. (Inventor)

    1986-01-01

    Zirconium is added to a Ni-30 Al (beta) intermetallic alloy in the range of 0.05 w/o to 0.25 w/o. This addition is made during melting or by using metal powders. The addition of zirconium improves the cyclic oxidation resistance of the alloys at temperatures above 1100 C.

  12. COATING METHOD

    DOEpatents

    Townsend, R.G.

    1959-08-25

    A method is described for protectively coating beryllium metal by etching the metal in an acid bath, immersing the etched beryllium in a solution of sodium zincate for a brief period of time, immersing the beryllium in concentrated nitric acid, immersing the beryhlium in a second solution of sodium zincate, electroplating a thin layer of copper over the beryllium, and finally electroplating a layer of chromium over the copper layer.

  13. Effect of Specific Energy Input on Microstructure and Mechanical Properties of Nickel-Base Intermetallic Alloy Deposited by Laser Cladding

    NASA Astrophysics Data System (ADS)

    Awasthi, Reena; Kumar, Santosh; Chandra, Kamlesh; Vishwanadh, B.; Kishore, R.; Viswanadham, C. S.; Srivastava, D.; Dey, G. K.

    2012-12-01

    This article describes the microstructural features and mechanical properties of nickel-base intermetallic alloy laser-clad layers on stainless steel-316 L substrate, with specific attention on the effect of laser-specific energy input (defined as the energy required per unit of the clad mass, kJ/g) on the microstructure and properties of the clad layer, keeping the other laser-cladding parameters same. Defect-free clad layers were observed, in which various solidified zones could be distinguished: planar crystallization near the substrate/clad interface, followed by cellular and dendritic morphology towards the surface of the clad layer. The clad layers were characterized by the presence of a hard molybdenum-rich hexagonal close-packed (hcp) intermetallic Laves phase dispersed in a relatively softer face-centered cubic (fcc) gamma solid solution or a fine lamellar eutectic phase mixture of an intermetallic Laves phase and gamma solid solution. The microstructure and properties of the clad layers showed a strong correlation with the laser-specific energy input. As the specific energy input increased, the dilution of the clad layer increased and the microstructure changed from a hypereutectic structure (with a compact dispersion of characteristic primary hard intermetallic Laves phase in eutectic phase mixture) to near eutectic or hypoeutectic structure (with reduced fraction of primary hard intermetallic Laves phase) with a corresponding decrease in the clad layer hardness.

  14. Effects of Ti, Zr, and Hf on the Phase Stability of Mo-Mo3Si+Mo5SiB2 Alloys at 1600 C

    SciTech Connect

    Yang, Ying; Bei, Hongbin; Chen, Shuanglin; George, Easo P; Tiley, Jaimie; Chang, Y. Austin

    2010-01-01

    Understanding the stability of the three-phase Mo{_}+Mo{sub 3}Si+Mo{sub 5}SiB{sub 2} region is important for alloy design of Mo-Si-B-based refractory metal intermetallic composites. In this work, thermodynamic modeling is coupled with guided experiments to study phase stability in this three-phase region of the Mo-Si-B-X (X = Ti, Zr, Hf) system. Both the calculated and experimental results show that additions of Zr and Hf limit significantly the stability of the three-phase region because of the formation of the ternary phases MoSiZr and MoSiHf, while Ti addition leads to a much larger region of stability for the three-phase equilibrium.

  15. Dissolution of Cu/Mg Bearing Intermetallics in Al-Si Foundry Alloys

    NASA Astrophysics Data System (ADS)

    Javidani, Mousa; Larouche, Daniel; Grant Chen, X.

    2016-08-01

    Evolutions of the Cu/Mg bearing intermetallics were thoroughly investigated in four Al-Si hypoeutectic alloys containing various Cu (1 and 1.6 wt pct) and Mg (0.4 and 0.8 wt pct) contents. The area fractions of Cu/Mg bearing phases before and after solution heat treatment (SHT) were quantified to evaluate the solubility/stability of the phases. Two Mg-bearing intermetallics (Q-Al5Cu2Mg8Si6, π-Al8FeMg3Si6) which appear as gray color under optical microscope were discriminated by the developed etchant. Moreover, the concentrations of the elements (Cu, Mg, and Si) in α-Al were analyzed. The results illustrated that in the alloys containing ~0.4 pct Mg, Q-Al5Cu2Mg8Si6 phase was dissolved after 6 hours of SHT at 778 K (505 °C); but containing in the alloys ~0.8 pct Mg, it was insoluble/ partially soluble. Furthermore, after SHT at 778 K (505 °C), Mg2Si was partially substituted by Q-phase. Applying a two-step SHT [6 hours@778 K (505 °C) + 8 hours@798 K (525 °C)] in the alloys containing ~0.4 pct Mg helped to further dissolve the remaining Mg bearing intermetallics and further modified the microstructure, but in the alloys containing ~0.8 pct Mg, it caused partial melting of Q-phase. Thermodynamic calculations were carried out to assess the phase formation in equilibrium and in non-equilibrium conditions. There was an excellent agreement between the experimental results and the predicted results.

  16. Dissolution of Cu/Mg Bearing Intermetallics in Al-Si Foundry Alloys

    NASA Astrophysics Data System (ADS)

    Javidani, Mousa; Larouche, Daniel; Grant Chen, X.

    2016-10-01

    Evolutions of the Cu/Mg bearing intermetallics were thoroughly investigated in four Al-Si hypoeutectic alloys containing various Cu (1 and 1.6 wt pct) and Mg (0.4 and 0.8 wt pct) contents. The area fractions of Cu/Mg bearing phases before and after solution heat treatment (SHT) were quantified to evaluate the solubility/stability of the phases. Two Mg-bearing intermetallics (Q-Al5Cu2Mg8Si6, π-Al8FeMg3Si6) which appear as gray color under optical microscope were discriminated by the developed etchant. Moreover, the concentrations of the elements (Cu, Mg, and Si) in α-Al were analyzed. The results illustrated that in the alloys containing ~0.4 pct Mg, Q-Al5Cu2Mg8Si6 phase was dissolved after 6 hours of SHT at 778 K (505 °C); but containing in the alloys ~0.8 pct Mg, it was insoluble/ partially soluble. Furthermore, after SHT at 778 K (505 °C), Mg2Si was partially substituted by Q-phase. Applying a two-step SHT [6 hours@778 K (505 °C) + 8 hours@798 K (525 °C)] in the alloys containing ~0.4 pct Mg helped to further dissolve the remaining Mg bearing intermetallics and further modified the microstructure, but in the alloys containing ~0.8 pct Mg, it caused partial melting of Q-phase. Thermodynamic calculations were carried out to assess the phase formation in equilibrium and in non-equilibrium conditions. There was an excellent agreement between the experimental results and the predicted results.

  17. Determining factor of median diameter in intermetallic compound nanoparticles prepared by pulsed wire discharge

    NASA Astrophysics Data System (ADS)

    Nagasawa, Shinobu; Koishi, Tetsuya; Tokoi, Yoshinori; Suzuki, Tsuneo; Nakayama, Tadachika; Suematsu, Hisayuki; Niihara, Koichi

    2014-02-01

    The preparation of NiAl intermetallic compound nanoparticles was carried out by pulsed wire discharge (PWD) using twisted pure Ni and Al wires in N2 ambient gas with varying number of turns of the wire (Nt), energy ratio (K), and ambient gas pressure (P). From the voltage and current waveforms during the wire heating, the energy deposition ratio up to the voltage peak (Kp) was calculated. It increased with an increase in Nt to 0.4 turns/mm and with increases in K and P. Under all the conditions, with an increase in Kp, the Ni composition ratio of the prepared particles (CNi) became closer to that of the wire (= 51.2 mol %). Furthermore, the collection rate (Rc) increased and the median particle diameter (d50) decreased. In particular, the change in d50 due to the change in Nt was not predicted by the relationship of d50 and Dth in our previous report. Single-phase NiAl intermetallic compound nanoparticles were successfully prepared under the condition in which Nt is 0.4 turns/mm, K is 3.4, and P is 100 kPa, where relatively high value of Kp was obtained. From these results, Kp was determined to be an important factor that determines the composition, collection rate, and median diameter of intermetallic compound nanoparticles synthesized by PWD using different kinds of twisted wires under various experimental conditions. This may be because of the selective wire heating in high-resistance parts that are associated with the introduction of lattice defects and/or necks by overwinding.

  18. Brittle intermetallic compound makes ultrastrong low-density steel with large ductility.

    PubMed

    Kim, Sang-Heon; Kim, Hansoo; Kim, Nack J

    2015-02-01

    Although steel has been the workhorse of the automotive industry since the 1920s, the share by weight of steel and iron in an average light vehicle is now gradually decreasing, from 68.1 per cent in 1995 to 60.1 per cent in 2011 (refs 1, 2). This has been driven by the low strength-to-weight ratio (specific strength) of iron and steel, and the desire to improve such mechanical properties with other materials. Recently, high-aluminium low-density steels have been actively studied as a means of increasing the specific strength of an alloy by reducing its density. But with increasing aluminium content a problem is encountered: brittle intermetallic compounds can form in the resulting alloys, leading to poor ductility. Here we show that an FeAl-type brittle but hard intermetallic compound (B2) can be effectively used as a strengthening second phase in high-aluminium low-density steel, while alleviating its harmful effect on ductility by controlling its morphology and dispersion. The specific tensile strength and ductility of the developed steel improve on those of the lightest and strongest metallic materials known, titanium alloys. We found that alloying of nickel catalyses the precipitation of nanometre-sized B2 particles in the face-centred cubic matrix of high-aluminium low-density steel during heat treatment of cold-rolled sheet steel. Our results demonstrate how intermetallic compounds can be harnessed in the alloy design of lightweight steels for structural applications and others.

  19. Thermal radiative properties: Coatings.

    NASA Technical Reports Server (NTRS)

    Touloukian, Y. S.; Dewitt, D. P.; Hernicz, R. S.

    1972-01-01

    This volume consists, for the most part, of a presentation of numerical data compiled over the years in a most comprehensive manner on coatings for all applications, in particular, thermal control. After a moderately detailed discussion of the theoretical nature of the thermal radiative properties of coatings, together with an overview of predictive procedures and recognized experimental techniques, extensive numerical data on the thermal radiative properties of pigmented, contact, and conversion coatings are presented. These data cover metallic and nonmetallic pigmented coatings, enamels, metallic and nonmetallic contact coatings, antireflection coatings, resin coatings, metallic black coatings, and anodized and oxidized conversion coatings.

  20. Magnetostriction and magnetism of rare earth intermetallic compounds: First principle study

    NASA Astrophysics Data System (ADS)

    Gavrilenko, V. I.; Wu, R. Q.

    2001-06-01

    Magnetism and magnetostriction of rare earth intermetallic compounds, GdCo2, GdFe2, NdCo2, SmCo2, and ErCo2, have been studied by using the first principles full-potential linearized augmented plane-wave method with the generalized gradient approximation. The calculated magnetostriction coefficients agree well with experiment. The itinerant electrons of transition metal elements are found to play a significant role in magnetoelastic coupling. The strong anisotropy of magnetostriction in GdCo2 is explained. Contributions due to spatial anisotropic charge distribution of the incomplete 4f shells are calculated and discussed.

  1. Confinement Effects on Evolution of Intermetallic Compounds During Metallurgical Joint Formation

    NASA Astrophysics Data System (ADS)

    Park, M. S.; Gibbons, S. L.; Arróyave, R.

    2014-07-01

    In this work, we compare the microstructural evolution of Sn/Cu/Sn and Cu/Sn/Cu `sandwich' configurations under metallurgical bonding conditions. These simulations are relevant in explaining experimental observations that suggest that the resulting dominant intermetallic compound in Cu-Sn systems depends on the relative supply of Cu and Sn. Through the analysis of morphological evolution and growth rate, it is shown that the Cu6Sn5 layer becomes dominant in the Sn/Cu/Sn structure, while the Cu/Sn/Cu structure is dominated by Cu3Sn after extended reaction periods.

  2. Influences of Hydrogen Micropores and Intermetallic Particles on Fracture Behaviors of Al-Zn-Mg-Cu Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Su, Hang; Yoshimura, Takuro; Toda, Hiroyuki; Bhuiyan, Md. Shahnewaz; Uesugi, Kentaro; Takeuchi, Akihisa; Sakaguchi, Nobuhito; Watanabe, Yoshio

    2016-09-01

    The combined effects of hydrogen micropores and intermetallic particles on the voids initiation and growth behavior of Al-Zn-Mg-Cu aluminum alloys during deformation and fracture are investigated with the help of the high-resolution X-ray tomography. It is interesting to note that the high-hydrogen concentration induced by an EDM cutting process results in the initiation of quasi-cleavage fracture near surface. With the increase of strain, the quasi-cleavage fracture is gradually replaced by dimple fracture. Voids initiation related to the dimple fracture is caused by both intermetallic particles fracture and interfacial debonding between particles and matrix. The nucleation of hydrogen micropores on intermetallic particles accelerates the voids initiation. The existence of triaxial stress ahead of the tip of a quasi-cleavage crack enhances growth rate for both hydrogen micropores and voids.

  3. Hydrogen occupancy in the RNi{sub 4}Mg (R=Y, La, Ce, and Nd) intermetallic compounds and hydrides

    SciTech Connect

    Hahn-Herrera, Otto; Orgaz, Emilio; Aburto, Andrea

    2009-10-15

    We have investigated the effect of hydrogen on the electronic strtucture of the RNi{sub 4}Mg (R=Y, La, Ce, Pr, and Nd) intermetallics. By means of a two-step approach, the projected plane-wave and linearized plane-waves methods, we studied the hydrogen-insertion energetics on the intermetallic matrix and the H-vacancy formation in the hydride compound. We found that particular interstitial sites in the intermetallics are suitable to allocate hydrogen and form a solid solution. The effect of these interstitials on the electronic structure is discussed. In the other hand, the hydrogen-occupied sites in the hydride are found to be energetically equivalent.

  4. Laser Overlap Welding of Zinc-coated Steel on Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Kashani, Hamed Tasalloti; Kah, Paul; Martikainen, Jukka

    Local reinforcement of aluminum with laser welded patches of zinc-coated steel can effectively contribute to crashworthiness, durability and weight reduction of car body. However, the weld between Zn-coated steel and aluminum is commonly susceptible to defects such as spatter, cavity and crack. The vaporization of Zn is commonly known as the main source of instability in the weld pool and cavity formation, especially in a lap joint configuration. Cracks are mainly due to the brittle intermetallic compounds growing at the weld interface of aluminum and steel. This study provides a review on the main metallurgical and mechanical concerns regarding laser overlap welding of Zn-coated steel on Al-alloy and the methods used by researchers to avoid the weld defects related to the vaporization of Zn and the poor metallurgical compatibility between steel and aluminum.

  5. Evolution of the Spectral Emissivity and Phase Transformations of the Al-Si Coating on Usibor® 1500P Steel During Austenitization

    NASA Astrophysics Data System (ADS)

    Shi, Cangji; Daun, Kyle J.; Wells, Mary A.

    2016-08-01

    Usibor® 1500P coupons are austenitized in a Gleeble 3500 thermomechanical simulator using a two-step heating procedure in an argon atmosphere. Variations in spectral emissivity are measured in-situ using a near infrared spectrometer and ex situ with a Fourier transform infrared reflectometer. Microstructural evolution and surface roughness are investigated using optical microscopy, FE-scanning electron microscopy, and a surface profilometer. A series of phase transformations of Al-Fe-Si intermetallic phases at the coating/steel substrate interface cause the surface phase and surface roughness to change, which in turn influences the spectral emissivity. At the beginning of the first heating step, the coupons have very low spectral emissivity, due to the molten Al-Si coating. Spectral emissivity increases significantly with increasing soak time from 5 to 12 minutes, associated with the surface phase transformation of the coating into Al7Fe2Si intermetallic phase and an increase in surface roughness. Through the second step heating at 1173 K (900 °C), the spectral emissivity shows a gradually decreasing trend with increasing soak time, caused by the surface phase transformation from Al5Fe2 into AlFe intermetallic phase with a decrease in surface roughness.

  6. Pulse electrodeposition of adherent nickel coatings onto anodized aluminium surfaces

    NASA Astrophysics Data System (ADS)

    Frantz, Cédric; Vichery, Charlotte; Zechner, Johannes; Frey, Damian; Bürki, Gerhard; Cebeci, Halil; Michler, Johann; Philippe, Laetitia

    2015-03-01

    Aluminium is one of the mostly used elements in the industry because of its abundance and low weight. However, the deposition of a metallic coating requires performing the so-called zincate pre-treatment in order to allow the formation of inter-metallic bonds and thereby achieving sufficient adherence. In this work, porous anodic aluminium oxide (AAO) is used as an anchoring intermediate layer for nickel coatings. AAO is grown anodically in sulfuric acid and nickel coatings are deposited by potentiostatic reverse pulse electrodeposition onto as-anodized aluminium surfaces. The electrodeposition of nickel is initiated onto the electrochemically thinned barrier layer of AAO and pursued until the complete covering of the oxide. The electrochemical behavior of Watts and sulfamate baths is investigated by cyclic voltammetry for different barrier layer thickness, allowing to validate the thinning conditions and to determine the appropriate deposition potential of nickel. GD-OES measurements show that low duty cycles are necessary to achieve high filling ratio of the AAO. SEM micrographs show that a smooth uniform coating is obtained when nickel is deposited in presence of additives.

  7. NICKEL COATED URANIUM ARTICLE

    DOEpatents

    Gray, A.G.

    1958-10-01

    Nickel coatings on uranium and various methods of obtaining such coatings are described. Specifically disclosed are such nickel or nickel alloy layers as barriers between uranium and aluminum- silicon, chromium, or copper coatings.

  8. The oxidation of TaBe sub 12 and NbBe sub 12 coatings on niobium

    SciTech Connect

    Courtright, E.L.

    1990-01-01

    The oxidation behavior of tantalum and niobium beryllide coatings on niobium were evaluated. Intermetallic bond layers consisting of Ir{sub 3}Ta and Ir{sub 3}Nb were used to butter the large thermal expansion mismatch between the beryllide coatings and underlying niobium substrate. All coatings were applied by Triode Sputtering except for a final environmental protection layer of stabilized zirconia deposited by RF Diode using a ceramic target. Severe delamination and spalling occurred during cyclic oxidation exposure, even at temperatures as low as 925{degrees}C, indicating that the bond layer did not prevent the differential expansion stresses from reaching the delamination failure threshold, particularly at the edges and corners. Hot pressed samples of the two beryllide compounds were also exposed to a similar cyclic oxidation history, but, in contrast to the coatings, exhibited excellent oxidation resistance to temperatures as high as 1370{degrees}C. 9 refs., 8 figs., 1 tab.

  9. MCrAlY bond coat with enhanced yttrium

    DOEpatents

    Jablonski, Paul D.; Hawk, Jeffrey A.

    2016-08-30

    One or more embodiments relates to a method of producing an MCrAlY bond coat comprising an MCrAlY layer in contact with a Y--Al.sub.2O.sub.3 layer. The MCrAlY layer is comprised of a .gamma.-M solid solution, a .beta.-MAl intermetallic phase, and Y-type intermetallics. The Y--Al.sub.2O.sub.3 layer is comprised of Yttrium atoms coordinated with oxygen atoms comprising the Al.sub.2O.sub.3 lattice. The method comprises depositing an MCrAlY material on a substrate, applying an Y.sub.2O.sub.3 paste, and heating the substrate in a non-oxidizing atmosphere at a temperature between 400-1300.degree. C. for a time sufficient to generate the Y--Al.sub.2O.sub.3 layer. Both the MCrAlY layer and the Y--Al.sub.2O.sub.3 layer have a substantial absence of Y.sub.2O.sub.3, YAG, and YAP phases.

  10. Development of Thermal Spraying and Coating Techniques by Using Thixotropic Slurries Including Metals and Ceramics Particles

    NASA Astrophysics Data System (ADS)

    Kirihara, S.; Itakura, Y.; Tasaki, S.

    2013-03-01

    Thermal nanoparticles coating and microlines patterning were newly developed as novel technologies to fabricate fine ceramics layers and geometrical intermetallics patterns for mechanical properties modulations of practical alloys substrates. Nanometer sized alumina particles were dispersed into acrylic liquid resins, and the obtained slurries were sputtered by using compressed air jet. The slurry mists could blow into the arc plasma with argon gas spraying. On stainless steels substrates, the fine surface layers with high wear resistance were formed. In cross sectional microstructures of the coated layers, micromater sized cracks or pores were not observed. Subsequently, pure aluminum particles were dispersed into photo solidified acrylic resins, and the slurry was spread on the stainless steel substrates by using a mechanical knife blade. On the substrates, microline patterns with self similar fractal structures were drawn and fixed by using scanning of an ultra violet laser beam. The patterned pure metal particles were heated by the argon arc plasma spray assisting, and the intermetallics or alloys phases with high hardness were created through reaction diffusions. Microstructures in the coated layers and the patterned lines were observed by using a scanning electron microscopy.

  11. Corrosion resistant coating

    DOEpatents

    Wrobleski, D.A.; Benicewicz, B.C.; Thompson, K.G.; Bryan, C.J.

    1997-08-19

    A method of protecting a metal substrate from corrosion including coating a metal substrate of, e.g., steel, iron or aluminum, with a conductive polymer layer of, e.g., polyaniline, coating upon said metal substrate, and coating the conductive polymer-coated metal substrate with a layer of a topcoat upon the conductive polymer coating layer, is provided, together with the resultant coated article from said method.

  12. Corrosion resistant coating

    DOEpatents

    Wrobleski, Debra A.; Benicewicz, Brian C.; Thompson, Karen G.; Bryan, Coleman J.

    1997-01-01

    A method of protecting a metal substrate from corrosion including coating a metal substrate of, e.g., steel, iron or aluminum, with a conductive polymer layer of, e.g., polyaniline, coating upon said metal substrate, and coating the conductive polymer-coated metal substrate with a layer of a topcoat upon the conductive polymer coating layer, is provided, together with the resultant coated article from said method.

  13. Development and commercialization status of Fe{sub 3}Al-based intermetallic alloys

    SciTech Connect

    Sikka, V.K.; Viswanathan, S.; McKamey, C.G.

    1993-06-01

    The Fe{sub 3}Al-based intermetallic alloys offer unique benefits of excellent oxidation and sulfidation resistance, limited by poor room-temperature (RT) ductility and low high-temperature strength. Recent understanding of environmental effects on RT ductility of these alloys has led to progress toward taking commercial advantage of Fe{sub 3}Al-based materials. Cause of low ductility appears to be related to hydrogen formed from reaction with moisture. The environmental effect has been reduced in these intermetallic alloys by two methods. The first deals with producing a more hydrogen-resistant microstructure through thermomechanical processing, and the second dealed with compositional modification. The alloys showing reduced environmental effect have been melted and processed by many different methods. Laboratory and commercial heats have been characterized. Tests have been conducted in both air and controlled environments to quantify environmental effects on these properties. These materials were also tested for aqueous corrosion and resistance to stress corrosion cracking. Oxidation and sulfidation data were generated and effects of minor alloying elements on were also investigated. Several applications have been identified for the newly developed iron aluminides. Commercialization status of these alloys is described.

  14. Mining for elastic constants of intermetallics from the charge density landscape

    NASA Astrophysics Data System (ADS)

    Kong, Chang Sun; Broderick, Scott R.; Jones, Travis E.; Loyola, Claudia; Eberhart, Mark E.; Rajan, Krishna

    2015-02-01

    There is a significant challenge in designing new materials for targeted properties based on their electronic structure. While in principle this goal can be met using knowledge of the electron charge density, the relationships between the density and properties are largely unknown. To help overcome this problem we develop a quantitative structure-property relationship (QSPR) between the charge density and the elastic constants for B2 intermetallics. Using a combination of informatics techniques for screening all the potentially relevant charge density descriptors, we find that C11 and C44 are determined solely from the magnitude of the charge density at its critical points, while C12 is determined by the shape of the charge density at its critical points. From this reduced charge density selection space, we develop models for predicting the elastic constants of an expanded number of intermetallic systems, which we then use to predict the mechanical stability of new systems. Having reduced the descriptors necessary for modeling elastic constants, statistical learning approaches may then be used to predict the reduced knowledge-based required as a function of the constituent characteristics.

  15. Strengthening by intermetallic nanoprecipitation in Fe–Cr–Al–Ti alloy

    DOE PAGESBeta

    Capdevila, C.; Aranda, M. M.; Rementeria, R.; Chao, J.; Urones-Garrote, E.; Aldazabal, J.; Miller, Michael K.

    2016-02-05

    In this paper, the strengthening mechanism observed during ageing at temperatures of 435 and 475 °C in the oxide dispersion strengthened (ODS) Fe–Cr–Al–Ti system has been investigated. Atom probe tomography (APT) and high-resolution transmission electron microscopy (HRTEM) analyses determined that the alloy undergoes simultaneous precipitation of Cr-rich (α' phase) and nanoscale precipitation of TiAl-rich intermetallic particles (β' phase). APT indicated that the composition of the intermetallic β' phase is Fe2AlTi0.6Cr0.4, and the evolving composition of α' phase with ageing time was also determined. The results obtained from HRTEM analyses allow us to confirm that the β' precipitates exhibit a cubicmore » structure and hence their crystallography is related to the Heusler-type Fe2AlTi (L21) structure. Finally, the strengthening could be explained on the basis of two hardening effects that occur simultaneously: the first is due to the α-α' phase separation through the modulus effect, and the second mechanism is due to the interaction of nanoscale β' particles with dislocations.« less

  16. Ultrafast and Highly Reversible Sodium Storage in Zinc-Antimony Intermetallic Nanomaterials

    SciTech Connect

    Nie, Anmin; Gan, Li-yong; Cheng, Yingchun; Tao, Xinyong; Yuan, Yifei; Sharifi-Asl, Soroosh; He, Kun; Asayesh-Ardakani, Hasti; Vasiraju, Venkata; Lu, Jun; Mashayek, Farzad; Klie, Robert; Vaddiraju, Sreeram; Schwingenschlögl, Udo; Shahbazian-Yassar, Reza

    2015-12-17

    The progress on sodium-ion battery technology faces many grand challenges, one of which is the considerably lower rate of sodium insertion/deinsertion in electrode materials due to the larger size of sodium (Na) ions and complicated redox reactions compared to the lithium-ion systems. Here, it is demonstrated that sodium ions can be reversibly stored in Zn-Sb intermetallic nanowires at speeds that can exceed 295 nm s-1. Remarkably, these values are one to three orders of magnitude higher than the sodiation rate of other nanowires electrochemically tested with in situ transmission electron micro­scopy. It is found that the nanowires display about 161% volume expansion after the first sodiation and then cycle with an 83% reversible volume expansion. Despite their massive expansion, the nanowires can be cycled without any cracking or facture during the ultrafast sodiation/desodiation process. Additionally, most of the phases involved in the sodiation/desodiation process possess high electrical conductivity. More specifically, the NaZnSb exhibits a layered structure, which provides channels for fast Na+ diffusion. This observation indicates that Zn-Sb intermetallic nanomaterials offer great promise as high rate and good cycling stability anodic materials for the next generation of sodium-ion batteries.

  17. Properties Evaluation and Studying Production Mechanism of Nanocrystalline NiAl Intermetallic Compound by Mechanical Alloying

    NASA Astrophysics Data System (ADS)

    Khajesarvi, Ali; Akbari, Golamhossein

    2016-04-01

    Ni50Al50 intermetallic compound was synthesized by mechanical alloying (MA) of elemental mixtures of Ni and Al powders in a planetary ball mill. After 16 hours of milling and obtaining crystallites with a critical size, the initial NiAl compound was formed along with the combustive reaction after opening the vial lid. In the time interval of 16 to 128 hours, the reaction from combustive state reached the explosive state. Finally, after 128 hours of milling, the initial powders were wholly transformed into NiAl before completion of the milling time. Structural changes of powder particles during MA were studied by X-ray diffractometry and scanning electron microscopy. The crystallite size measurements revealed that the grain size of the NiAl phase decreased from 155 to 26 nm with increasing MA time from 8 to 128 hours. Microhardness for nanocrystalline Ni50Al50 intermetallic compound produced after 128 hours of milling was measured as about 350 Hv.

  18. New types of multishell nanoclusters with a Frank-Kasper polyhedral core in intermetallics.

    PubMed

    Blatov, Vladislav A; Ilyushin, Gregory D; Proserpio, Davide M

    2011-06-20

    A comprehensive study of the occurrence of two-shell clusters with the first shell as a Frank-Kasper polyhedron Z12, Z14, Z15, or Z16 (Frank-Kasper nanoclusters) is performed for 22,951 crystal structures of intermetallics containing only metal atoms. It is shown that besides the familiar Bergman and Mackay clusters, two more types of high-symmetrical icosahedron-based nanoclusters are rather frequent; they both have a 50-atom second shell. Moreover, two types of high-symmetrical Frank-Kasper nanoclusters with a Friauf-polyhedron (Z16) core are revealed; these nanoclusters have 44 and 58 atoms in the second shell. On the contrary, Z14 and Z15 Frank-Kasper polyhedra have been found to be rare and improper to form distinct nanoclusters in crystals. The second shells of Frank-Kasper nanoclusters have been revealed possessing their own stability: they can be realized in nanoclusters with different internal polyhedra and can shift around the core shell. The role of Frank-Kasper nanoclusters in assembling intermetallic crystal structures is illustrated by several examples.

  19. Gold–promoted structurally ordered intermetallic palladium cobalt nanoparticles for the oxygen reduction reaction

    DOE PAGESBeta

    Kuttiyiel, Kurian A.; Sasaki, Kotaro; Su, Dong; Wu, Lijun; Zhu, Yimei; Adzic, Radoslav R.

    2014-11-06

    Considerable efforts to make palladium and palladium alloys active catalysts and a possible replacement for platinum have had a marginal success. Here, we report on a structurally ordered Au₁₀Pd₄₀Co₅₀ catalyst that exhibits comparable activity to conventional platinum catalysts in both acid and alkaline media. Electron microscopic techniques demonstrate that via addition of gold atoms PdCo nanoparticles undergo at elevated temperatures an atomic structural transition from core-shell to a rare intermetallic ordered structure with twin boundaries forming stable {111}, {110} and {100} facets. The superior stability of this catalyst compared to platinum after 10,000 potential cycles in alkaline media is attributedmore » to the atomic structural order of PdCo nanoparticles along with protective effect of clusters of gold atoms on the surface. This strategy of making ordered palladium intermetallic alloy nanoparticles can be used in diverse heterogeneous catalysis where particle size and structural stability matters.« less

  20. Surface structures of In-Pd intermetallic compounds. II. A theoretical study

    SciTech Connect

    Gaudry, É.; McGuirk, G. M.; Ledieu, J.; Fournée, V.

    2014-08-28

    The (110) surface of the InPd intermetallic compound and the In–Pd surface alloy properties are investigated in the framework of the density functional theory, within the projector augmented plane-wave method. Surface segregation is calculated to be energetically unfavorable at stoichiometric InPd(110) surfaces, while indium antisites are shown to segregate to the surface in off-stoichiometric InPd(110) systems. Concerning surface alloys obtained by burying In-doped Pd layers in Pd(111), we demonstrated that the most stable ones are those presenting atomic indium concentrations below 50 at. % (11 at. %, 25 at. %, 33 at. %). According to our calculations, the In-doped Pd layers with concentration above or equal to 50% lead to In-doped Pd multilayers, each presenting an atomic indium concentration below 50 at. %. Alloying and segregation effects in InPd intermetallic compound and In–Pd surface alloys clearly agree with the larger bonding strength of In–Pd (−0.44 eV) compared to In–In (−0.29 eV) and Pd–Pd (−0.31 eV)

  1. Structural evolution of an intermetallic Pd-Zn catalyst selective for propane dehydrogenation.

    PubMed

    Gallagher, James R; Childers, David J; Zhao, Haiyan; Winans, Randall E; Meyer, Randall J; Miller, Jeffrey T

    2015-11-14

    We report the structural evolution of Pd-Zn alloys in a 3.6% Pd-12% Zn/Al2O3 catalyst which is selective for propane dehydrogenation. High signal-to-noise, in situ synchrotron X-ray diffraction (XRD) was used quantitatively, in addition to in situ diffuse-reflectance infrared Fourier transform spectroscopy (DRIFTS) and extended X-ray absorption fine structure (EXAFS) to follow the structural changes in the catalyst as a function of reduction temperature. XRD in conjunction with DRIFTS of adsorbed CO indicated that the β1-PdZn intermetallic alloy structure formed at reduction temperatures as low as 230 °C, likely first at the surface, but did not form extensively throughout the bulk until 500 °C which was supported by in situ EXAFS. DRIFTS results suggested there was little change in the surfaces of the nanoparticles above 325 °C. The intermetallic alloy which formed was Pd-rich at all temperatures but became less Pd-rich with increasing reduction temperature as more Zn incorporated into the structure. In addition to the β1-PdZn alloy, a solid solution phase with face-center cubic structure (α-PdZn) was present in the catalyst, also becoming more Zn-rich with increasing reduction temperature.

  2. Mechanical Properties of In-Situ FeAl-TiB2 Intermetallic Matrix Composites

    NASA Astrophysics Data System (ADS)

    Kim, Jonghoon; Park, Bonggyu; Park, Yongho; Park, Ikmin; Lee, Heesoo

    Intermetallic matrix composites reinforced with ceramic particles have received a great deal of attention. Iron aluminide is known to be a good material for the matrix in such composites. Two processes were used to fabricate FeAl-TiB2 intermetallic matrix composites. One was liquid melt in-situ mixing, and the other was arc melting and suction casting processes. FeAl-TiB2 IMCs obtained by two different methods were investigated to elucidate the influence of TiB2 content. In both methods, the grain size in the FeAl alloy decreased with the presence of titanium diboride. The grain size of in-situ FeAl-TiB2 IMCs became smaller than that of arc FeAl-TiB2 IMCs. Significant increase in fracture stress and hardness was achieved in the composites. The in-situ process gives clean, contamination-free matrix/reinforcement interface which maintained good bonding causing high load bearing capability. This contributed to the increase in the mechanical properties of composites.

  3. Degradation behavior of Ca-Mg-Zn intermetallic compounds for use as biodegradable implant materials.

    PubMed

    Hagihara, Koji; Shakudo, Shuhei; Fujii, Kenta; Nakano, Takayoshi

    2014-11-01

    With the goal of developing new biodegradable implant materials, we have investigated the degradation behavior of (Ca, Mg)-based intermetallic compounds. The degradation behavior of the compounds within the Ca-Mg-Zn system was roughly classified into four groups, and their behaviors were strongly influenced by the compositions of the compounds. For example, the Ca3MgxZn(15-x) compound exhibited a large solubility region with varying the Mg/Zn ratio, and the Ca3Mg12Zn3 phase alloy with the lowest Zn content was rapidly broken apart within 6h of immersion. Alternatively, the Ca3Mg4.6Zn10.4 phase alloy with the highest Zn content retained the bulk shape even after 250 h of immersion. These varying degradation behaviors were ascribed to the difference in the formability of Zn oxide as a protective layer against corrosion on the specimen surfaces, depending on the Zn content. The gained results suggest that there is a feasibility on developing new biodegradable materials based on intermetallic compounds in which the degradation rate can be controlled by their compositions.

  4. Observations of a dynamical-to-kinematic diffraction transition in plastically deformed polycrystalline intermetallic YCu

    SciTech Connect

    Williams, Scott H.; Brown, Donald W.; Clausen, Bjorn; Russell, Alan; Gschneidner Jr., Karl A.

    2014-03-01

    Unlike most intermetallic compounds, polycrystalline YCu, a B2 (CsCl-type) intermetallic, is ductile at room temperature. The mechanisms for this behavior are not fully understood. In situ neutron diffraction was used to investigate whether a stress-induced phase transformation or twinning contribute to the ductility; however, neither mechanism was found to be active in YCu. Surprisingly, this study revealed that the intensities of the diffraction peaks increased after plastic deformation. It is thought that annealing the samples created nearly perfect crystallinity, and subsequent deformation reduced this high degree of lattice coherency, resulting in a modified mosaic structure that decreased or eliminated the extinction effect. Analysis of changes in diffraction peak intensity showed a region of primary plasticity that exhibits significant changes in diffraction behavior. Fully annealed samples initially contain diffracting volumes large enough to follow the dynamical theory of diffraction. When loaded beyond the yield point, dislocation motion disrupts the lattice perfection, and the diffracting volume is reduced to the point that diffraction follows the kinematic theory of diffraction. Since the sample preparation and deformation mechanisms present in this study are common in numerous material systems, this dynamical to kinematic diffraction transition should also be considered in other diffraction experiments. These measurements also suggest the possibility of a new method of investigating structural characteristics. (C) 2014 Published by Elsevier Ltd. on behalf of Acta Materialia Inc.

  5. Numerical Investigation of the Ballistic Performance of Metal-Intermetallic Laminate Composites

    NASA Astrophysics Data System (ADS)

    Cao, Yang; Zhu, Shifan; Guo, Chunhuan; Vecchio, Kenneth S.; Jiang, Fengchun

    2015-08-01

    Metal-intermetallic laminate composites (MIL) based on the Ti-aluminide system are a new class of lightweight structural materials that can be used as either appliqué or structural armor. The explicit 2D finite element code LS-DYNA was employed to investigate the ballistic performance and failure mechanism of MIL composite plate subjected to impact loading. For comparison's sake, the penetration simulation was also conducted for a monolithic intermetallic Al3Ti sample under the same conditions. Damage tolerant abilities of the two targets were evaluated based on the analysis of the projectile tail velocity, crack density and absorbed material energy. The simulation results indicated that when cracks initiated in the Al3Ti matrix propagated to the interface between the matrix and reinforcement, their directions changed due to the bridging effect of the reinforcement Ti, which enabled the MIL composite to consume more energy as a result of the increase of the crack path lengths created by the crack deflection and bifurcation. Additionally, some other energy-absorbing mechanisms, such as deflection of cracks, plastic deformation of the ductile Ti also play important roles in enhancing the energy-absorbing capacity of the MIL composites.

  6. Self-irradiation damage to the local structure of plutonium and plutonium intermetallics

    SciTech Connect

    Booth, C. H.; Jiang Yu; Medling, S. A.; Wang, D. L.; Costello, A. L.; Schwartz, D. S.; Mitchell, J. N.; Tobash, P. H.; Bauer, E. D.; McCall, S. K.; Wall, M. A.; Allen, P. G.

    2013-03-07

    The effect of self-irradiation damage on the local structure of {delta}-Pu, PuAl{sub 2}, PuGa{sub 3}, and other Pu intermetallics has been determined for samples stored at room temperature using the extended x-ray absorption fine-structure (EXAFS) technique. These measurements indicate that the intermetallic samples damage at a similar rate as indicated in previous studies of PuCoGa{sub 5}. In contrast, {delta}-Pu data indicate a much slower damage accumulation rate. To explore the effect of storage temperature and possible room temperature annealing effects, we also collected EXAFS data on a {delta}-Pu sample that was held at less than 32 K for a two month period. This sample damaged much more quickly. In addition, the measurable damage was annealed out at above only 135 K. Data from samples of {delta}-Pu with different Ga concentrations and results on all samples collected from different absorption edges are also reported. These results are discussed in terms of the vibrational properties of the materials and the role of Ga in {delta}-Pu as a network former.

  7. The Chemistry of Coatings.

    ERIC Educational Resources Information Center

    Griffith, James R.

    1981-01-01

    The properties of natural and synthetic polymeric "coatings" are reviewed, including examples and uses of such coatings as cellulose nitrate lacquers (for automobile paints), polyethylene, and others. (JN)

  8. Synthesis of early transition metal and non-equilibrium intermetallic nanoparticles using n-butyllithium

    NASA Astrophysics Data System (ADS)

    Bondi, James F.

    Over the past decade, the role of inorganic nanomaterials has become an essential cornerstone for modern research applications. Despite these applications becoming progressively more advanced, the field of nanoscience is dependent on a material's physical and chemical properties which are affected by factors such as size, shape, composition, and crystal structure. One synthetic approach to yield inorganic nanomaterials with great control is solution-based methods, particularly the reduction of metal salt precursors. Non-equilibrium phases and early transition metals represent one class of materials that may result in new and enhanced properties at the nanoscale but are challenging to synthesize. In this dissertation, I present my studies on synthesizing non-equilibrium intermetallics and early transition metal nanoparticles using n-butyllithium and solution-based methods. By utilizing a template-driven approach, I first report an optimized synthesis for the non-equilibrium L12-type Au 3M1-x ( M = Fe, Co, or Ni) intermetallics with morphological, compositional, and structural control. Modifying a previous n-butyllithium procedure, it was possible to identify key variables (solvent, order of reagent addition, stabilizer, and heating rate) which led to the generation of high phase purity and increased sample sizes. Aliquot studies showed that the intermetallic nanoparticles were formed through the initial nucleation of Au nanoparticles, followed by subsequent incorporation of the 3d transition metal. Property studies of the non-equilibrium phases found that Au3Fe1- x and Au3Co1-x nanoparticles are superparamagnetic with TB = 7.9 K and 2.4 K, respectively, while Au3Ni 1-x is weakly paramagnetic down to 1.8 K. Elemental analysis by energy dispersive X-ray spectroscopy and refinement of electron diffraction patterns confirmed Au3Fe1- x with a composition of approximately Au3Fe 0.7. The 3d transition metal deficiency in the non-equilibrium Au3 M1-x phases was studied by

  9. Application of random walk concept to the cyclic diffusion mechanisms for self-diffusion in intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Tiwari, G. P.; Mehrotra, R. S.; Iijima, Y.

    2014-02-01

    Huntington-Elcock-McCombie (HEM) mechanism involving six consecutive and correlated jumps, a triple-defect mechanism (TDM) involving three correlated jumps and an anti-structure bridge (ASB) mechanism invoking the migration of an anti-structure atom are the three mechanisms currently in vogue to explain the self- and solute diffusion in intermetallic compounds. Among them, HEM and TDM are cyclic in nature. The HEM and TDM constitute the theme of the present article. The concept of random walk is applied to them and appropriate expressions for the diffusion coefficient are derived. These equations are then employed to estimate activation energies for self-diffusion via HEM and TDM processes and compared with the available experimental data on activation energy for self-diffusion in intermetallic compounds. The resulting activation energies do not favour HEM and TDM for the self-diffusion in intermetallic compounds. A comparison of the sum of experimentally determined activation energies for vacancy formation and migration with the activation energies for self-diffusion determined from radioactive tracer method favours the conventional monovacancy-mediated process for self-diffusion in intermetallic compounds.

  10. A ship-in-a-bottle strategy to synthesize encapsulated intermetallic nanoparticle catalysts: Exemplified for furfural hydrogenation

    DOE PAGESBeta

    Maligal-Ganesh, Raghu V.; Xiao, Chaoxian; Goh, Tian Wei; Wang, Lin -Lin; Gustafson, Jeffrey; Pei, Yuchen; Qi, Zhiyuan; Johnson, Duane D.; Zhang, Shiran; Tao, Franklin; et al

    2016-01-28

    In this paper, intermetallic compounds are garnering increasing attention as efficient catalysts for improved selectivity in chemical processes. Here, using a ship-in-a-bottle strategy, we synthesize single-phase platinum-based intermetallic nanoparticles (NPs) protected by a mesoporous silica (mSiO2) shell by heterogeneous reduction and nucleation of Sn, Pb, or Zn in mSiO2-encapsulated Pt NPs. For selective hydrogenation of furfural to furfuryl alcohol, a dramatic increase in activity and selectivity is observed when intermetallic NPs catalysts are used in comparison to Pt@mSiO2. Among the intermetallic NPs, PtSn@mSiO2 exhibits the best performance, requiring only one-tenth of the quantity of Pt used in Pt@mSiO2 for similarmore » activity and near 100% selectivity to furfuryl alcohol. A high-temperature oxidation–reduction treatment easily reverses any carbon deposition-induced catalyst deactivation. X-ray photoelectron spectroscopy shows the importance of surface composition to the activity, whereas density functional theory calculations reveal that the enhanced selectivity on PtSn compared to Pt is due to the different furfural adsorption configurations on the two surfaces.« less

  11. Enhanced cycling stability of hybrid Li-air batteries enabled by ordered Pd3Fe intermetallic electrocatalyst.

    PubMed

    Cui, Zhiming; Li, Longjun; Manthiram, Arumugam; Goodenough, John B

    2015-06-17

    We report an ordered Pd3Fe intermetallic catalyst that exhibits significantly enhanced activity and durability for the oxygen reduction reaction under alkaline conditions. Ordered Pd3Fe enables a hybrid Li-air battery to exhibit the best reported full-cell cycling performance (220 cycles, 880 h). PMID:26020366

  12. Results on powder injection molding of Ni{sub 3}Al and application to other intermetallic compositions

    SciTech Connect

    Cooper, R.M.

    1992-12-31

    Net forming processes are under development to allow affordable production of intermetallic components. Powder injection molding (PIM) mav be employed for the production of complex-shaped intermetallic geometries. Proper choice of powder parameters and processing conditions can lead to the formation of fullv dense structures through pressure-less sintering. In this study, Ni{sub 3}Al with 0.04 wt.-% boron has been successfully injection molded and sintered to full density. A yield strength of 340 MPa, ultimate tensile strength (UTS) of 591 MPa, and 8% elongation were attained for injection molded and sintered tensile bars. Powder characteristics and sintering behavior are given for the nickel aluminide employed in this study to highlight the powder attributes needed for injection molding. Molding parameters, debinding and sintering schedules, along, with mechanical properties are presented to indicate the viability of PIM for intermetallics. This approach based on the understanding of key powder characteristics and use of the reactive synthesis powder process mav be extended to the successful injection molding of other intermetallic systems.

  13. Results on powder injection molding of Ni[sub 3]Al and application to other intermetallic compositions

    SciTech Connect

    Cooper, R.M.

    1992-01-01

    Net forming processes are under development to allow affordable production of intermetallic components. Powder injection molding (PIM) mav be employed for the production of complex-shaped intermetallic geometries. Proper choice of powder parameters and processing conditions can lead to the formation of fullv dense structures through pressure-less sintering. In this study, Ni[sub 3]Al with 0.04 wt.-% boron has been successfully injection molded and sintered to full density. A yield strength of 340 MPa, ultimate tensile strength (UTS) of 591 MPa, and 8% elongation were attained for injection molded and sintered tensile bars. Powder characteristics and sintering behavior are given for the nickel aluminide employed in this study to highlight the powder attributes needed for injection molding. Molding parameters, debinding and sintering schedules, along, with mechanical properties are presented to indicate the viability of PIM for intermetallics. This approach based on the understanding of key powder characteristics and use of the reactive synthesis powder process mav be extended to the successful injection molding of other intermetallic systems.

  14. Growth of a Au-Ni-Sn intermetallic compound on the solder-substrate interface after aging

    SciTech Connect

    Minor, Andrew M.; Morris, J.W., Jr.

    1999-12-16

    Au/Ni metallization has become increasingly common in microelectronic packaging when Cu pads are joined with Pb-Sn solder. The outermost Au layer serves to protect the pad from corrosion and oxidation and the Ni layer provides a diffusion barrier to inhibit detrimental growth of Cu-Sn intermetallics. As a result of reflowing eutectic Pb-Sn on top of Au/Ni metallization, the as-solidified joints have AuSn{sub 4} precipitates distributed throughout the bulk of the solder joint, and Ni{sub 3}Sn{sub 4} intermetallics at the interface. Recent work has shown that the Au-Sn redeposits onto the interface during aging, compromising the strength of the joint. The present work shows that the redeposited intermetallic layer is a ternary compound with stoichiometry Au{sub 0.5}Ni{sub 0.5}Sn{sub 4}. The growth of this intermetallic layer was investigated, and results show that the ternary compound is observed to grow after as little as 3 hours at 150 C and after 3 weeks at 150 C has grown to a thickness of 10 {micro}m. Additionally, methods for inhibiting the growth of the ternary layer were investigated and it was determined that multiple reflows, both with and without additional aging can substantially limit the thickness of the ternary layer.

  15. Effect of Intermetallic Compound Phases on the Mechanical Properties of the Dissimilar Al/Cu Friction Stir Welded Joints

    NASA Astrophysics Data System (ADS)

    Khodir, S. A.; Ahmed, M. M. Z.; Ahmed, Essam; Mohamed, Shaymaa M. R.; Abdel-Aleem, H.

    2016-09-01

    Types and distribution of intermetallic compound phases and their effects on the mechanical properties of dissimilar Al/Cu friction stir welded joints were investigated. Three different rotation speeds of 1000, 1200 and 1400 rpm were used with two welding speeds of 20 and 50 mm/min. The results show that the microstructures inside the stir zone were greatly affected by the rotation speed. Complex layered structures that containing intermetallic compound phases such as CuAl2, Al4Cu9 were formed in the stir zone. Their amount found to be increased with increasing rotation speed. However, the increasing of the rotation speed slightly lowered the hardness of the stir zone. Many sharp hardness peaks in the stir zones were found as a result of the intermetallic compounds formed, and the highest peaks of 420 Hv were observed at a rotation speed of 1400 rpm. The joints ultimate tensile strength reached a maximum value of 105 MPa at the rotation speed of 1200 rpm and travel speed of 20 mm/min with the joint efficiency ranged between 88 and 96% of the aluminum base metal. At the travel speed of 50 mm/min, the maximum value of the ultimate tensile strength was 96 MPa at rotation speed of 1400 rpm with the joint efficiency ranged between 79 and 90%. The fracture surfaces of tensile test specimens showed no evidence for the effect of the brittle intermetallic compounds in the stir zones on the tensile strength of the joints.

  16. Microstructures, hardness and bioactivity of hydroxyapatite coatings deposited by direct laser melting process.

    PubMed

    Tlotleng, Monnamme; Akinlabi, Esther; Shukla, Mukul; Pityana, Sisa

    2014-10-01

    Hydroxyapatite (HAP) coatings on bioinert metals such as Ti-6Al-4V are necessary for biomedical applications. Together, HAP and Ti-6Al-4V are biocompatible and bioactive. The challenges of depositing HAP on Ti-6Al-4V with traditional thermal spraying techniques are well founded. In this paper, HAP was coated on Ti-6Al-4V using direct laser melting (DLM) process. This process, unlike the traditional coating processes, is able to achieve coatings with good metallurgical bonding and little dilution. The microstructural and mechanical properties, chemical composition and bio-activities of the produced coatings were studied with optical microscopy, scanning electron microscope equipped with energy dispersive X-ray spectroscopy, and Vickers hardness machine, and by immersion test in Hanks' solution. The results showed that the choice of the laser power has much influence on the evolving microstructure, the mechanical properties and the retainment of HAP on the surface of the coating. Also, the choice of laser power of 750 W led to no dilution. The microhardness results inferred a strong intermetallic-ceramic interfacial bonding; which meant that the 750 W coating could survive long in service. Also, the coating was softer at the surface and stronger in the heat affected zones. Hence, this process parameter setting can be considered as an optimal setting. The soak tests revealed that the surface of the coating had unmelted crystals of HAP. The CaP ratio conducted on the soaked coating was 2.00 which corresponded to tetra calcium phosphate. This coating seems attractive for metallic implant applications.

  17. Microstructures, hardness and bioactivity of hydroxyapatite coatings deposited by direct laser melting process.

    PubMed

    Tlotleng, Monnamme; Akinlabi, Esther; Shukla, Mukul; Pityana, Sisa

    2014-10-01

    Hydroxyapatite (HAP) coatings on bioinert metals such as Ti-6Al-4V are necessary for biomedical applications. Together, HAP and Ti-6Al-4V are biocompatible and bioactive. The challenges of depositing HAP on Ti-6Al-4V with traditional thermal spraying techniques are well founded. In this paper, HAP was coated on Ti-6Al-4V using direct laser melting (DLM) process. This process, unlike the traditional coating processes, is able to achieve coatings with good metallurgical bonding and little dilution. The microstructural and mechanical properties, chemical composition and bio-activities of the produced coatings were studied with optical microscopy, scanning electron microscope equipped with energy dispersive X-ray spectroscopy, and Vickers hardness machine, and by immersion test in Hanks' solution. The results showed that the choice of the laser power has much influence on the evolving microstructure, the mechanical properties and the retainment of HAP on the surface of the coating. Also, the choice of laser power of 750 W led to no dilution. The microhardness results inferred a strong intermetallic-ceramic interfacial bonding; which meant that the 750 W coating could survive long in service. Also, the coating was softer at the surface and stronger in the heat affected zones. Hence, this process parameter setting can be considered as an optimal setting. The soak tests revealed that the surface of the coating had unmelted crystals of HAP. The CaP ratio conducted on the soaked coating was 2.00 which corresponded to tetra calcium phosphate. This coating seems attractive for metallic implant applications. PMID:25175204

  18. Electrocurtain coating process for coating solar mirrors

    DOEpatents

    Kabagambe, Benjamin; Boyd, Donald W.; Buchanan, Michael J.; Kelly, Patrick; Kutilek, Luke A.; McCamy, James W.; McPheron, Douglas A.; Orosz, Gary R.; Limbacher, Raymond D.

    2013-10-15

    An electrically conductive protective coating or film is provided over the surface of a reflective coating of a solar mirror by flowing or directing a cation containing liquid and an anion containing liquid onto the conductive surface. The cation and the anion containing liquids are spaced from, and preferably out of contact with one another on the surface of the reflective coating as an electric current is moved through the anion containing liquid, the conductive surface between the liquids and the cation containing liquid to coat the conductive surface with the electrically conductive coating.

  19. Effects of filling material and laser power on the formation of intermetallic compounds during laser-assisted friction stir butt welding of steel and aluminum alloys

    NASA Astrophysics Data System (ADS)

    Fei, Xinjiang; Jin, Xiangzhong; Peng, Nanxiang; Ye, Ying; Wu, Sigen; Dai, Houfu

    2016-11-01

    In this paper, two kinds of materials, Ni and Zn, are selected as filling material during laser-assisted friction stir butt welding of Q235 steel and 6061-T6 aluminum alloy, and their influences on the formation of intermetallic compounds on the steel/aluminum interface of the joints were first studied. SEM was used to analyze the profile of the intermetallic compound layer and the fractography of tensile fracture surfaces. In addition, EDS was applied to investigate the types of the intermetallic compounds. The results indicate that a thin iron-abundant intermetallic compound layer forms and ductile fracture mode occurs when Ni is added, but a thick aluminum-abundant intermetallic compound layer generates and brittle fracture mode occurs when Zn is added. So the tensile strength of the welds with Ni as filling material is greater than that with Zn as filling material. Besides, the effect of laser power on the formation of intermetallic compound layer when Ni is added was investigated. The preheated temperature field produced by laser beam in the cross section of workpiece was calculated, and the tensile strength of the joints at different laser powers was tested. Results show that only when suitable laser power is adopted, can suitable preheating temperature of the steel reach, then can thin intermetallic compound layer form and high tensile strength of the joints reach. Either excessive or insufficient laser power will reduce the tensile strength of the joints.

  20. Multiconfigurational nature of 5f orbitals in uranium and plutonium and their intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Booth, Corwin

    2013-03-01

    The structural, electronic, and magnetic properties of U and Pu elements and intermetallics remain poorly understood despite decades of effort, and currently represent an important scientific frontier toward understanding matter. The last decade has seen great progress both due to the discovery of superconductivity in PuCoGa5 and advances in theory that finally can explain fundamental ground state properties in elemental plutonium, such as the phonon dispersion curve, the non-magnetic ground state, and the volume difference between the α and δ phases. A new feature of the recent calculations is the presence not only of intermediate valence of the Pu 5f electrons, but of multiconfigurational ground states, where the different properties of the α and δ phases are primarily governed by the different relative weights of the 5f4, 5f5, and 5f6 electronic configurations. The usual method for measuring multiconfigurational states in the lanthanides is to measure the lanthanide LIII-edge x-ray absorption near-edge structure (XANES), a method that is severely limited for the actinides because the spectroscopic features are not well enough separated. Advances in resonant x-ray emission spectroscopy (RXES) have now allowed for spectra with sufficient resolution to resolve individual resonances associated with the various actinide valence states. Utilizing a new spectrometer at the Stanford Synchrotron Radiation Lightsource (SSRL), RXES data have been collected that show, for the first time, spectroscopic signatures of each of these configurations and their relative changes in various uranium and plutonium intermetallic compounds. In combination with conventional XANES spectra on related compounds, these data indicate such states may be ubiquitous in uranium and plutonium intermetallics, providing a new framework toward understanding properties ranging from heavy fermion behavior, superconductivity, and intermediate valence to mechanical and fundamental bonding behavior in

  1. In-situ neutron diffraction analysis of deformation behavior of ductile rare-earth intermetallic yttrium-copper

    NASA Astrophysics Data System (ADS)

    Williams, Scott H.

    Intermetallic compounds exhibit favorable properties for numerous diverse engineering applications. Many intermetallic compounds possess high strength and high stiffness at elevated temperature, excellent corrosion resistance, and low density, making them potentially useful in a wide range of applications. However, several drawbacks, limited ductility in particular, have prevented these compounds from achieving wide-spread application. In order to make full use of potential of intermetallic compounds, these limitations must be better understood and overcome. In the search for improved ductility in intermetallics, recent findings from an Ames Laboratory research group have uncovered an entire family of compounds possessing the B2 structure which exhibit room temperature tensile ductility. These materials do not require third-element additions, off-stoichiometric chemistry, disordering, or elaborate environmental testing conditions to enhance ductility. Previous studies have investigated various structural and physical properties of this family of compounds, yet the mechanisms for ductility remain uncertain. Low temperature phase transformations are known to occur in several of these compounds. Suggestions for possible mechanisms have included stress-induced phase transformation, as well as the deformation accommodated through crystallographic twinning. In-situ neutron diffraction allows for observations of structural changes and the relationship to macroscopic physical properties. Using this investigation technique, experiments have been conducted to examine rare-earth intermetallic YCu for evidence of phase transformation, twinning, or indications of other deformation behavior. Results give insight into the crystal structure of the compound, indicating a high degree of crystal lattice coherency, and resulting dynamical diffraction behavior not commonly observed in engineering materials.

  2. Multi-layer coatings

    DOEpatents

    Maghsoodi, Sina; Brophy, Brenor L.; Abrams, Ze'ev R.; Gonsalves, Peter R.

    2016-06-28

    Disclosed herein are coating materials and methods for applying a top-layer coating that is durable, abrasion resistant, highly transparent, hydrophobic, low-friction, moisture-sealing, anti-soiling, and self-cleaning to an existing conventional high temperature anti-reflective coating. The top coat imparts superior durability performance and new properties to the under-laying conventional high temperature anti-reflective coating without reducing the anti-reflectiveness of the coating. Methods and data for optimizing the relative thickness of the under-layer high temperature anti-reflective coating and the top-layer thickness for optimizing optical performance are also disclosed.

  3. Coating life prediction

    NASA Technical Reports Server (NTRS)

    Nesbitt, James A.; Gedwill, Michael A.

    1985-01-01

    The investigation combines both experimental studies and numerical modeling to predict coating life in an oxidizing environment. The experimental work provides both input to and verification of two numerical models. The coatings being examined are an aluminide coating on Udimet 700 (U-700), a low-pressure plasma spray (LPPS) Ni-18Co-17Cr-24Al-0.2Y overlay coating also on U- 700, and bulk deposits of the LPPS NiCoCrAlY coating.

  4. Slow plastic strain rate compressive flow in binary CoAl intermetallics

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.

    1985-01-01

    Constant-velocity elevated temperature compression tests have been conducted on a series of binary CoAl intermetallics produced by hot extrusion of blended prealloyed powders. The as-extruded materials were polycrystalline, and they retained their nominal 10-micron grain size after being tested between 1100 and 1400 K at strain rates ranging from 2 x 10 to the -4th to 2 x 10 to the -7th per sec. Significant plastic flow was obtained in all cases; while cracking was observed, much of this could be due to failure at matrix-oxide interfaces along extrusion stringers rather than to solely intergranular fracture. A maximum in flow strength occurs at an aluminum-to-cobalt ratio of 0.975, and the stress exponent appears to be constant for aluminum-to-cobalt ratios of 0.85 or more. It is likely that very aluminum-deficient materials deform by a different mechanism than do other compositions.

  5. Focused ion beam induced microstructural alterations: texture development, grain growth, and intermetallic formation.

    PubMed

    Michael, Joseph R

    2011-06-01

    Copper, gold, and tungsten thin films have been exposed to 30 kV Ga+ ion irradiation, and the resulting microstructural modifications are studied as a function of ion dose. The observed microstructural changes include texture development with respect to the easy channeling direction in the target, and in the case of Cu, an additional intermetallic phase is produced. Texture development in these target materials is a function of the starting materials grain size, and these changes are not observed in large grained materials. The accepted models of differential damage driven grain growth are not supported by the results of this study. The implications of this study to the use of focused ion beam tools for sample preparation are discussed. PMID:21466753

  6. Comparison of the Thermal Expansion Behavior of Several Intermetallic Silicide Alloys Between 293 and 1523 K

    NASA Astrophysics Data System (ADS)

    Raj, S. V.

    2015-03-01

    Thermal expansion measurements were conducted on hot-pressed CrSi2, TiSi2, WSi2 and a two-phase Cr-Mo-Si intermetallic alloy between 303 and 1523 K during three heat-cool cycles. The corrected thermal expansion, (Δ L/ L 0)thermal, varied with the absolute temperature, T, as where, A, B, C, and D are regression constants. Excellent reproducibility was observed for most of the materials after the first heat-up cycle. In some cases, the data from first heat-up cycle deviated from those determined in the subsequent cycles. This deviation was attributed to the presence of residual stresses developed during processing, which are relieved after the first heat-up cycle.

  7. Technetium Incorporation into C14 and C15 Laves Intermetallic Phases

    SciTech Connect

    Buck, Edgar C.; Schemer-Kohrn, Alan L.; Wierschke, Jonathan B.

    2013-01-23

    Laves-type intermetallics have been observed to be the dominant phases in a series of alloy compositions being designed for the immobilization technetium in a metallic waste form. The dominant metals in the alloy compositions were Fe-Mo and Fe-Mo-Zr. Alloy composition, Fe-Mo-Zr, also contained Pd, Zr, Cr, and Ni. Both non-radioactive rhenium-containing and radioactive technetium-bearing alloy compositions were investigated. In the Fe-Mo series, phases were observed Fe2Mo (C14 Laves phase) and ferrite in agreement with predictions. Both Tc and Re resided predominantly in the Laves phase. In the Fe-Mo-Zr system, the phases included hexagonal C14 with the composition (Fe,Cr)2Mo, cubic C15 phase with a (Fe,Ni)2Zr composition, and the hcp phase Pd2Zr.

  8. Multiconfigurational nature of 5f orbitals in uranium and plutonium intermetallics

    PubMed Central

    Booth, C.H.; Jiang, Yu; Wang, D.L.; Mitchell, J.N.; Tobash, P.H.; Bauer, E.D.; Wall, M.A.; Allen, P.G.; Sokaras, D.; Nordlund, D.; Weng, T.-C.; Torrez, M.A.; Sarrao, J.L.

    2012-01-01

    Uranium and plutonium’s 5f electrons are tenuously poised between strongly bonding with ligand spd-states and residing close to the nucleus. The unusual properties of these elements and their compounds (e.g., the six different allotropes of elemental plutonium) are widely believed to depend on the related attributes of f-orbital occupancy and delocalization for which a quantitative measure is lacking. By employing resonant X-ray emission spectroscopy (RXES) and X-ray absorption near-edge structure (XANES) spectroscopy and making comparisons to specific heat measurements, we demonstrate the presence of multiconfigurational f-orbital states in the actinide elements U and Pu and in a wide range of uranium and plutonium intermetallic compounds. These results provide a robust experimental basis for a new framework toward understanding the strongly-correlated behavior of actinide materials. PMID:22706643

  9. Microstructural Evolution of Intermetallic Compounds in TCNCP Cu Pillar Solder Joints

    NASA Astrophysics Data System (ADS)

    Liang, Chien-Lung; Lin, Kwang-Lung; Peng-Wei, Jr.

    2016-01-01

    This study investigated the microstructure, especially intermetallic compounds (IMCs), formed between a Cu pillar and Cu trace joined by thermal compression bonding with nonconductive paste (NCP). Continuous, uniform layers of Cu3Sn formed on the surface of both the Cu pillar and Cu trace. However, the growth of Cu6Sn5 was suppressed, forming nonuniformly on the Cu trace due to NCP filler entrapment at the Cu-solder interface that hindered Sn diffusion flux. Multireflow induced rapid growth of IMCs within the Cu pillar solder joint. The combination of multireflow and thermal cycle testing gave rise to asymmetric growth of IMCs between the chip side and substrate side as a result of stress migration induced by thermal cycling.

  10. Gas atomization synthesis of refractory or intermetallic compounds and supersaturated solid solutions

    DOEpatents

    Anderson, Iver E.; Lograsso, Barbara K.; Ellis, Timothy W.

    1994-01-01

    A metallic melt is atomized using a high pressure atomizing gas wherein the temperature of the melt and the composition of the atomizing gas are selected such that the gas and melt react in the atomization spray zone to form a refractory or intermetallic compound in the as-atomized powder particles. A metallic melt is also atomized using a high pressure atomizing gas mixture gas wherein the temperature of the melt and the ratio of a reactive gas to a carrier gas are selected to form powder particles comprising a supersaturated solid solution of the atomic species of the reactive gas in the particles. The powder particles are then heat treated to precipitate dispersoids in-situ therein to form a dispersion strengthened material.

  11. Gas atomization synthesis of refractory or intermetallic compounds and supersaturated solid solutions

    DOEpatents

    Anderson, I.E.; Lograsso, B.K.; Ellis, T.W.

    1994-11-29

    A metallic melt is atomized using a high pressure atomizing gas wherein the temperature of the melt and the composition of the atomizing gas are selected such that the gas and melt react in the atomization spray zone to form a refractory or intermetallic compound in the as-atomized powder particles. A metallic melt is also atomized using a high pressure atomizing gas mixture gas wherein the temperature of the melt and the ratio of a reactive gas to a carrier gas are selected to form powder particles comprising a supersaturated solid solution of the atomic species of the reactive gas in the particles. The powder particles are then heat treated to precipitate dispersoids in-situ therein to form a dispersion strengthened material. 9 figures.

  12. First principles calculations of the optical and plasmonic response of Au alloys and intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Keast, V. J.; Barnett, R. L.; Cortie, M. B.

    2014-07-01

    Pure Au is widely used in plasmonic applications even though its use is compromised by significant losses due to damping. There are some elements that are less lossy than Au (e.g. Ag or Al) but they will normally oxidize or corrode under ambient conditions. Here we examine whether alloying Au with a second element would be beneficial for plasmonic applications. In order to evaluate potential alternatives to pure Au, the density of states (DOS), dielectric function and plasmon quality factor have been calculated for alloys and compounds of Au with Al, Cd, Mg, Pd, Pt, Sn, Ti, Zn and Zr. Substitutional alloying of Au with Al, Cd, Mg and Zn was found to slightly improve the plasmonic response. Of the large number of intermetallic compounds studied, only AuAl2, Au3Cd, AuMg, AuCd and AuZn were found to be suitable for plasmonic applications.

  13. Nonisothermal kinetics study of phase evolution of Zn-Fe intermetallics

    SciTech Connect

    Uwakweh, O.N.C.; Liu, Z.T.; Boisson, M.

    1996-12-31

    Through mechanical alloying of pure elemental powders of Fe and Zn, true homogeneous alloys of {Gamma} (Fe{sub 3}Zn{sub 10}), {Gamma}{sub 1} (Fe{sub 5}Zn{sub 21}), {delta} (FeZn{sub 7}) and {zeta} (FeZn{sub 13}) intermetallic phases are formed. Based on nonisothermal kinetics analyses, the highest activation energies associated with the metastable to stable transformations of these phases are determined as follows: 170 {+-} 1 kJ/mol, 251 {+-} 2 kJ/mol, 176 {+-} 1 kJ/mol and 737 {+-} 4 kJ/mol for the {Gamma}, {Gamma}{sub 1}, {delta} and {zeta}-phases, respectively. These values reflect different diffusion/thermally induced processes associated with the transition of each of these phases.

  14. High hardness in the biocompatible intermetallic compound β-Ti3Au

    PubMed Central

    Svanidze, Eteri; Besara, Tiglet; Ozaydin, M. Fevsi; Tiwary, Chandra Sekhar; Wang, Jiakui K.; Radhakrishnan, Sruthi; Mani, Sendurai; Xin, Yan; Han, Ke; Liang, Hong; Siegrist, Theo; Ajayan, Pulickel M.; Morosan, E.

    2016-01-01

    The search for new hard materials is often challenging, but strongly motivated by the vast application potential such materials hold. Ti3Au exhibits high hardness values (about four times those of pure Ti and most steel alloys), reduced coefficient of friction and wear rates, and biocompatibility, all of which are optimal traits for orthopedic, dental, and prosthetic applications. In addition, the ability of this compound to adhere to ceramic parts can reduce both the weight and the cost of medical components. The fourfold increase in the hardness of Ti3Au compared to other Ti–Au alloys and compounds can be attributed to the elevated valence electron density, the reduced bond length, and the pseudogap formation. Understanding the origin of hardness in this intermetallic compound provides an avenue toward designing superior biocompatible, hard materials. PMID:27453942

  15. Role of defect coordination environment on point defects formation energies in Ni-Al intermetallic alloys

    NASA Astrophysics Data System (ADS)

    Tennessen, Emrys; Rondinelli, James

    We present a relationship among the point defect formation energies and the bond strengths, lengths, and local coordination environment for Ni-Al intermetallic alloys based on density functional calculations, including Ni3Al, Ni5Al3, NiAl,Ni3Al4, Ni2Al3 and NiAl3. We find the energetic stability of vacancy and anti-site defects for the entire family can be attributed primarily to changes in interactions among first nearest neighbors, owing to spatially localized charge density reconstructions in the vicinity of the defect site. We also compare our interpretation of the local coordination environment with a DFT-based cluster expansion and discuss the performance of each approach in predicting defect stability in the Ni-Al system.

  16. Advances in processing of NiAl intermetallic alloys and composites for high temperature aerospace applications

    NASA Astrophysics Data System (ADS)

    Bochenek, Kamil; Basista, Michal

    2015-11-01

    Over the last few decades intermetallic compounds such as NiAl have been considered as potential high temperature structural materials for aerospace industry. A large number of investigations have been reported describing complex fabrication routes, introducing various reinforcing/alloying elements along with theoretical analyses. These research works were mainly focused on the overcoming of main disadvantage of nickel aluminides that still restricts their application range, i.e. brittleness at room temperature. In this paper we present an overview of research on NiAl processing and indicate methods that are promising in solving the low fracture toughness issue at room temperature. Other material properties relevant for high temperature applications are also addressed. The analysis is primarily done from the perspective of NiAl application in aero engines in temperature regimes from room up to the operating temperature (over 1150 °C) of turbine blades.

  17. Fatigue life prediction of an intermetallic matrix composite at elevated temperatures

    NASA Technical Reports Server (NTRS)

    Bartolotta, P. A.

    1991-01-01

    A strain-based fatigue life prediction method is proposed for an intermetallic matrix composite (IMC) under tensile cyclic loadings at elevated temperatures. Styled after the 'Universal Slopes' method, the model utilizes the composite's tensile properties to estimate fatigue life. Factors such as fiber volume ratio (Vf), number of plys and temperature dependence are implicitly incorporated into the model through these properties. The model constants are determined by using unidirectional fatigue data at temperatures of 425 and 815 C. Fatigue lives from two independent sources are used to verify the model at temperatures of 650 and 760 C. Cross-ply lives at 760 C are also predicted. It is demonstrated that the correlation between experimental and predicted lives is within a factor of two.

  18. Fatigue life prediction of an intermetallic matrix composite at elevated temperatures

    NASA Technical Reports Server (NTRS)

    Bartolotta, Paul A.

    1991-01-01

    A strain-based fatigue life prediction method is proposed for an intermetallic matrix composite (IMC) under tensile cyclic loadings at elevated temperatures. Styled after the Universal Slopes method, the model utilizes the composite's tensile properties to estimate fatigue life. Factors such as fiber volume ratio, number of plys and temperature dependence are implicitly incorporated into the model through these properties. The model constants are determined by using unidirectional fatigue data at temperatures of 425 and 815 C. Fatigue lives from two independent sources are used to verify the model at temperatures of 650 and 760 C. Cross-ply lives at 760 C are also predicted. It is demonstrated that the correlation between experimental and predicted lives is within a factor of two.

  19. Focused ion beam induced microstructural alterations: texture development, grain growth, and intermetallic formation.

    PubMed

    Michael, Joseph R

    2011-06-01

    Copper, gold, and tungsten thin films have been exposed to 30 kV Ga+ ion irradiation, and the resulting microstructural modifications are studied as a function of ion dose. The observed microstructural changes include texture development with respect to the easy channeling direction in the target, and in the case of Cu, an additional intermetallic phase is produced. Texture development in these target materials is a function of the starting materials grain size, and these changes are not observed in large grained materials. The accepted models of differential damage driven grain growth are not supported by the results of this study. The implications of this study to the use of focused ion beam tools for sample preparation are discussed.

  20. Intermetallic Compound Formation Mechanisms for Cu-Sn Solid-Liquid Interdiffusion Bonding

    NASA Astrophysics Data System (ADS)

    Liu, H.; Wang, K.; Aasmundtveit, K. E.; Hoivik, N.

    2012-09-01

    Cu-Sn solid-liquid interdiffusion (SLID) bonding is an evolving technique for wafer-level packaging which features robust, fine pitch and high temperature tolerance. The mechanisms of Cu-Sn SLID bonding for wafer-level bonding and three-dimensional (3-D) packaging applications have been studied by analyzing the microstructure evolution of Cu-Sn intermetallic compounds (IMCs) at elevated temperature up to 400°C. The bonding time required to achieve a single IMC phase (Cu3Sn) in the final interconnects was estimated according to the parabolic growth law with consideration of defect-induced deviation. The effect of predominantly Cu metal grain size on the Cu-Sn interdiffusion rate is discussed. The temperature versus time profile (ramp rate) is critical to control the morphology of scallops in the IMC. A low temperature ramp rate before reaching the bonding temperature is believed to be favorable in a SLID wafer-level bonding process.

  1. Some aspects of the precipitation of metastable intermetallic phases in INCONEL 718

    NASA Astrophysics Data System (ADS)

    Sundararaman, M.; Mukhopadhyay, P.; Banerjee, S.

    1992-07-01

    Some aspects of the precipitation of the metastable intermetallic phases —γ″ and γ″—in the commercial nickel base superalloy, INCONEL 718, have been investigated over a wide range of aging temperatures. It has been confirmed that the spherical γ″ particles and the ellipsoidal γ″ particles evolve predominantly through homogeneous nucleation. Precipitation of the former does not appear to precede that of the latter in this alloy. The tetragonal distortion associated with the γ″ particles has been found to increase with increasing precipitate size. It has been observed that at certain temperatures, physical association between precipitates of the two types occurs frequently, leading to the development of different composite precipitate morphologies. During coarsening, the precipitate size has been found to depend linearly on the cube root of the aging time for γ' as well as γ″ particles.

  2. High hardness in the biocompatible intermetallic compound β-Ti3Au.

    PubMed

    Svanidze, Eteri; Besara, Tiglet; Ozaydin, M Fevsi; Tiwary, Chandra Sekhar; Wang, Jiakui K; Radhakrishnan, Sruthi; Mani, Sendurai; Xin, Yan; Han, Ke; Liang, Hong; Siegrist, Theo; Ajayan, Pulickel M; Morosan, E

    2016-07-01

    The search for new hard materials is often challenging, but strongly motivated by the vast application potential such materials hold. Ti3Au exhibits high hardness values (about four times those of pure Ti and most steel alloys), reduced coefficient of friction and wear rates, and biocompatibility, all of which are optimal traits for orthopedic, dental, and prosthetic applications. In addition, the ability of this compound to adhere to ceramic parts can reduce both the weight and the cost of medical components. The fourfold increase in the hardness of Ti3Au compared to other Ti-Au alloys and compounds can be attributed to the elevated valence electron density, the reduced bond length, and the pseudogap formation. Understanding the origin of hardness in this intermetallic compound provides an avenue toward designing superior biocompatible, hard materials. PMID:27453942

  3. High-yield growth of carbon nanofilaments on nickel foam using nickel-tin intermetallic catalysts.

    PubMed

    Jeong, Namjo; Hwang, Kyo Sik; Yang, Seung Cheol

    2014-10-01

    The integration of nanomaterials into macroscopic structures is of importance to their practical use. We report the direct synthesis of carbon nanofilaments on Ni foam using Ni-Sn intermetallic nanoparticles. The use of SnO2 nanoparticles was highly effective for the high-yield growth of carbon nanofilaments without the occurrence of surface breakup, resulting from excessive carbon accumulation in the Ni foam. Carbon nanofilaments with a diameter of 50 nm were synthesized and contained Ni3Sn nanoparticles at the tip, indicating a tip-growth mechanism. Higher vacuum conditions led to the growth of highly crystalline carbon nanofilaments. The results obtained using different sources of hydrocarbon revealed that in contrast to C2H2, CH4 or C3H8 did not induce carbon nanofilament formation on Ni foam.

  4. Pressure tuning of competing magnetic interactions in intermetallic CeFe2

    SciTech Connect

    Wang, Jiyang; Feng, Yejun; Jaramillo, R.; van Wezel, Jasper; Canfield, Paul C.; Rosenbaum, T.F.

    2012-07-20

    We use high-pressure magnetic x-ray diffraction and numerical simulation to determine the low-temperature magnetic phase diagram of stoichiometric CeFe2. Near 1.5 GPa we find a transition from ferromagnetism to antiferromagnetism, accompanied by a rhombohedral distortion of the cubic Laves crystal lattice. By comparing pressure and chemical substitution we find that the phase transition is controlled by a shift of magnetic frustration from the Ce-Ce to the Fe-Fe sublattice. Notably the dominant Ce-Fe magnetic interaction, which sets the temperature scale for the onset of long-range order, remains satisfied throughout the phase diagram but does not determine the magnetic ground state. Our results illustrate the complexity of a system with multiple competing magnetic energy scales and lead to a general model for magnetism in cubic Laves phase intermetallic compounds.

  5. Comparison of the Thermal Expansion Behavior of Several Intermetallic Silicide Alloys Between 293 and 1523 K

    NASA Technical Reports Server (NTRS)

    Raj, Sai V.

    2014-01-01

    Thermal expansion measurements were conducted on hot-pressed CrSi(sub 2), TiSi(sub 2), W Si(sub 2) and a two-phase Cr-Mo-Si intermetallic alloy between 293 and 1523 K during three heat-cool cycles. The corrected thermal expansion, (L/L(sub 0)(sub thermal), varied with the absolute temperature, T, as (deltaL/L(sub 0)(sub thermal) = A(T-293)(sup 3) + B(T-293)(sup 2) + C(T-293) + D, where A, B, C and D are regression constants. Excellent reproducibility was observed for most of the materials after the first heat-up cycle. In some cases, the data from the first heatup cycle deviated from those determined in the subsequent cycles. This deviation was attributed to the presence of residual stresses developed during processing, which are relieved after the first heat-up cycle.

  6. Fundamental study about CO2 laser welding of titanium aluminide intermetallic compound

    NASA Astrophysics Data System (ADS)

    Kuwahara, Gaku; Yamaguchi, Shigeru; Nanri, Kenzo; Ootani, Masanori; Tetsuka, Masato; Seto, Sachio; Arai, Mikiya; Fujioka, Tomoo

    2000-11-01

    Titanium aluminide intermetallic compound is attracting attentions as heat-resistant and high-specific strength material in the next generation, especially, it is promising material in the field of aerospace components. Conventional machining process including welding, however, can be hardly applied due to its very low ductility. The objective of this study, as a first stage, is to find out paying attention to crack and hardness the fundamental good conditions of the bead-on-plate welding of TiAl intermetallic compound using CO2 laser irradiation. In the experiment, we used the casting gamma titanium aluminide contained iron, vanadium and boron with a thickness of 2mm. We carried out bead-on-plate laser welding in the titanium aluminide material in inert gas environment filled with argon. We measured fused depth, Vickers hardness, transverse crack numbers and so on as major parameters of welding speed from 1000 to 4600 mm/min and initial temperature of specimen from R.T. to 873 K with a beam spot size of 0.5 mm and an output power of 1.5 kW. In addition, the specimens were analyzed by Electron Probe X-ray Micro Analyzer, Energy Dispersive X-ray Spectroscopy and X-ray Diffractometry. As a result of experiments, transverse crack-free welding was achieved, when initial temperature was at 873 K. In every condition, the value of Vickers hardness of fused zone increased compared with base. We think the reason of it is an increase of (alpha) 2(Ti3Al) phase, which is caused by rapid cooling, taking in Oxygen, fine structure and so on.

  7. Photoemission Study of the Rare Earth Intermetallic Compounds: RNi2Ge2 (R=Eu, Gd)

    SciTech Connect

    Jongik Park

    2004-12-19

    EuNi{sub 2}Ge{sub 2} and GdNi{sub 2}Ge{sub 2} are two members of the RT{sub 2}X{sub 2} (R = rare earth, T = transition metal and X = Si, Ge) family of intermetallic compounds, which has been studied since the early 1980s. These ternary rare-earth intermetallic compounds with the tetragonal ThCr{sub 2}Si{sub 2} structure are known for their wide variety of magnetic properties, Extensive studies of the RT{sub 2}X{sub 2} series can be found in Refs [ 1,2,3]. The magnetic properties of the rare-earth nickel germanides RNi{sub 2}Ge{sub 2} were recently studied in more detail [4]. The purpose of this dissertation is to investigate the electronic structure (both valence band and shallow core levels) of single crystals of EuNi{sub 2}Ge{sub 2} and GdNi{sub 2}Ge{sub 2} and to check the assumptions that the f electrons are non-interacting and, consequently, the rigid-band model for these crystals would work [11], using synchrotron radiation because, to the best of our knowledge, no photoemission measurements on those have been reported. Photoemission spectroscopy has been widely used to study the detailed electronic structure of metals and alloys, and especially angle-resolved photoemission spectroscopy (ARPES) has proven to be a powerful technique for investigating Fermi surfaces (FSs) of single-crystal compounds.

  8. The mechanical reliability of alumina scales and coatings

    SciTech Connect

    Alexander, K.B.; Pruebner, K.; Tortorelli, P.F.

    1996-08-01

    The mechanical integrity of oxide scales ultimately determines their ability to protect materials from corrosion and other environmental effects arising from deleterious reactions with gases and condensable products. The microstructure and mechanical behavior of alumina products thermally grown or deposited on Fe-28 at.% Al intermetallic alloys are being characterized in order to develop the knowledge and means to control the mechanical reliability of alumina scales by microstructural manipulation through design and processing. Mechanical characterization involved gravimetric data from cyclic oxidation experiments, in-situ observation of oxidized specimens undergoing flexural loading in a scanning electron microscope, and measurements of hardness, elastic modulus and cracking resistance by nanoindentation. Values of cracking thresholds for Al{sub 2}O{sub 3} scales were consistent with other measurements for surface and bulk alumina. The oxidation behavior of Fe{sub 3}Al alloys coated with a thin (0.5 - 1 {mu}m) alumina film deposited by plasma synthesis has been studied. During exposure in the oxidizing environment, new oxide was formed between the coating and the substrate. The presence of the deposited amorphous oxide inhibited the subsequent thermal oxidation of the metal. Because the thermally grown alumina forms under the deposit, the adherence of the coating is controlled by the strength of the metal/oxide interface that develops during oxidation.

  9. Flow coating apparatus and method of coating

    SciTech Connect

    Hanumanthu, Ramasubrahmaniam; Neyman, Patrick; MacDonald, Niles; Brophy, Brenor; Kopczynski, Kevin; Nair, Wood

    2014-03-11

    Disclosed is a flow coating apparatus, comprising a slot that can dispense a coating material in an approximately uniform manner along a distribution blade that increases uniformity by means of surface tension and transfers the uniform flow of coating material onto an inclined substrate such as for example glass, solar panels, windows or part of an electronic display. Also disclosed is a method of flow coating a substrate using the apparatus such that the substrate is positioned correctly relative to the distribution blade, a pre-wetting step is completed where both the blade and substrate are completed wetted with a pre-wet solution prior to dispensing of the coating material onto the distribution blade from the slot and hence onto the substrate. Thereafter the substrate is removed from the distribution blade and allowed to dry, thereby forming a coating.

  10. Structure evolution of Fe-50%Al coating prepared by mechanical alloying

    NASA Astrophysics Data System (ADS)

    Aryanto, D.; Wismogroho, A. S.; Sudiro, T.

    2016-08-01

    The deposition of Fe-50%Al coating (in at%) on low carbon steel was successfully prepared by using mechanical alloying (MA). The coating process was performed in a shaker mill with variation of milling times from 30 minute to 180 minutes. The deposited coating was then heat treated at 600°C for 2 hour in a vacuum furnace of 5.6 Pa. The structure evolution of mechanical alloyed samples before and after heat treatment was investigated by scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectrometer (EDX) and X-ray diffractometer (XRD). The results revealed that before heat treatment, the deposited coating on low carbon steel is composed of Fe and Al. The Fe(Al) solid solution was mostly formed after 180 minutes of milling time. Metallographic observation indicated that the surface of Fe-Al coating was rough and the coating thickness was increased with increasing milling time. Meanwhile, the heat treatment process led to structural evolution by forming FeAl intermetallic phase on the surface of low carbon steel.

  11. Microstructural evolution and intermetallic formation in Al-8wt% Si-0.8wt% Fe alloy due to grain refiner and modifier additions

    NASA Astrophysics Data System (ADS)

    Hassani, Amir; Ranjbar, Khalil; Sami, Sattar

    2012-08-01

    An alloy of Al-8wt% Si-0.8wt% Fe was cast in a metallic die, and its microstructural changes due to Ti-B refiner and Sr modifier additions were studied. Apart from usual refinement and modification of the microstructure, some mutual influences of the additives took place, and no mutual poisoning effects by these additives, in combined form, were observed. It was noticed that the dimensions of the iron-rich intermetallics were influenced by the additives causing them to become larger. The needle-shaped intermetallics that were obtained from refiner addition became thicker and longer when adding the modifier. It was also found that α-Al and eutectic silicon phases preferentially nucleate on different types of intermetallic compounds. The more iron content of the intermetallic compounds and the more changes in their dimensions occurred. Formation of the shrinkage porosities was also observed.

  12. Heat Treatment of Thermal Spray Duplex Coating System of Aluminum-Nickel Chromium Alloy on Carbon Steel

    NASA Astrophysics Data System (ADS)

    Quoc Ly, Cuong; Thu Le, Quy; Van Nguyen, Tuan; Thi To Phung, Hang; The Ngo, Dien

    2013-12-01

    This paper presents our study on the influence of heat treatment at 550 °C on microstructure and microhardness of an Al-NiCr20 duplex coating prepared on low carbon steel CT38 by electric-arc thermal spray. The annealing duration was in a range of 2-8 h. It was found that after annealing, metallic grains inside the coatings became flatter and the coating's porosity decreased considerably. The phase analysis by SEM-EDS in combination with microstructural observation using an optical microscope showed a formation of two diffusion layers at the interfaces "NiCr20-Al" and "Al-steel" with very high microhardness > 900 HV. Based on chemical analysis by SEM-EDS, the chemical formulas of the formed intermetallic compounds are proposed.

  13. Phase diagram of the Co-Al-W system. structure and phase transformations near the Co3(Al, W) intermetallic composition range

    NASA Astrophysics Data System (ADS)

    Kazantseva, N. V.; Demakov, S. L.; Yurovskikh, A. S.; Stepanova, N. N.; Vinogradova, N. I.; Davydov, D. I.; Lepikhin, S. V.

    2016-07-01

    Low-temperature portion of the polythermal section for the Co-Al-W system in the vicinity of the Co3(Al, W) intermetallic composition has been studied experimentally using electron microscopy and hightemperature X-ray diffraction analysis. Low-temperature structural phase transformations and temperature ranges of the existence of phases have been determined. The morphology of Co3(Al, W) intermetallic particles was studied as a function of the tungsten content in alloys.

  14. Wet chemical synthesis of intermetallic Pt3Zn nanocrystals via weak reduction reaction together with UPD process and their excellent electrocatalytic performances

    NASA Astrophysics Data System (ADS)

    Chen, Qiaoli; Zhang, Jiawei; Jia, Yanyan; Jiang, Zhiyuan; Xie, Zhaoxiong; Zheng, Lansun

    2014-05-01

    Platinum based alloy nanocrystals are promising catalysts for a variety of important practical process. However, it remains a great challenge to synthesize platinum-based intermetallic compound nanocrystals with well-defined surface structures. In this communication, taking the synthesis of concave cubic intermetallic Pt3Zn nanocrystals with {hk0} facets as an example, we proposed a new synthesis strategy for intermetallic compounds by reduction of noble metal precursors via a slow reduction process and reduction of transition metal ions via an underpotential deposition (UPD) process in wet chemical synthesis. The as-prepared intermetallic Pt3Zn nanocrystals exhibited superior CO poisoning tolerance and high electro-catalytic activity in both methanol and formic acid oxidation reactions in comparison with solid solution Pt3Zn nanocrystals and Pt/C.Platinum based alloy nanocrystals are promising catalysts for a variety of important practical process. However, it remains a great challenge to synthesize platinum-based intermetallic compound nanocrystals with well-defined surface structures. In this communication, taking the synthesis of concave cubic intermetallic Pt3Zn nanocrystals with {hk0} facets as an example, we proposed a new synthesis strategy for intermetallic compounds by reduction of noble metal precursors via a slow reduction process and reduction of transition metal ions via an underpotential deposition (UPD) process in wet chemical synthesis. The as-prepared intermetallic Pt3Zn nanocrystals exhibited superior CO poisoning tolerance and high electro-catalytic activity in both methanol and formic acid oxidation reactions in comparison with solid solution Pt3Zn nanocrystals and Pt/C. Electronic supplementary information (ESI) available: Additional characterization data. See DOI: 10.1039/c4nr00313f

  15. Plasma electrolytic oxidation coatings on γTiAl alloy for potential biomedical applications.

    PubMed

    Lara Rodriguez, L; Sundaram, P A; Rosim-Fachini, E; Padovani, A M; Diffoot-Carlo, N

    2014-07-01

    In an attempt to enhance the potential of gamma titanium aluminide intermetallic alloy as a biomaterial, its surface characteristics were successfully modified using a calcium and phosphorous rich electrolyte through the application of plasma electrolytic oxidation. Scanning electron microscopy and atomic force microscopy were used to characterize the morphology and topographical features of the resulting coating while X-ray diffraction and energy dispersive spectroscopy were used to determine the surface oxide composition. The mechanical properties of the surface coating were characterized by nanoindentation studies. The results observed show the formation of a submicron scale porous structure and a concomitant increase in the surface roughness. The surface oxide was composed of rutile and anatase phases. Composition gradients of Ca and P were also present which can possibly enhance the biomaterial application potential of this treated surface. Nanoindentation measurements indicate the formation of a fairly compact oxide during the process. PMID:24259371

  16. The role of fluid flow and intermetallic phases in the formation of the primary Al-phase in AlSi alloys

    NASA Astrophysics Data System (ADS)

    Mikołajczak, P.; Ratke, L.

    2012-01-01

    In secondary AlSi alloys, the presence of small amounts of Fe causes the formation of intermetallic phases, which have a negative effect on mechanical and physical properties of castings. To understand the effect of fluid flow on the microstructure and intermetallic phases, Al-5/7/9 wt pet Si 0.2/0.5/1.0 wt pet Fe alloys have been directionally solidified under defined thermal (gradient 3 K/mm, solidification velocity 0.04 mm/s) and fluid flow (rotating magnetic field 6 mT) conditions. The primary α-Al phase and intermetallic phases were studied using light microscopy and SEM with EDX. The influence of fluid flow and intermetallic phases (β-Al5FeSi) on microstructure was characterized by changes of primary and secondary dendrite arm spacing and specific surface area of the dendrites. We observe a pronounced effect of flow on the length of the intermetallic precipitates, a macro-segregation Fe and Si and even small amounts of iron and thus intermetallics reduce possible effects of flow on microstructural parameters.

  17. Effects of Inert Nanoparticles of High-Melting-Point Compositions on Grain Structure and Strength of Ni3Al Intermetallic Compounds

    NASA Astrophysics Data System (ADS)

    Ovcharenko, V. E.; Boyangin, E. N.; Chudinov, V. A.

    2016-08-01

    The paper represents experimental findings both in the area of effects of nanoparticles of inert high-melting-point TiN compounds on a Ni3Al intermetallic grain structure creation in the conditions of high temperature synthesis under pressure, and in the area of impact of grain structure modification on intermetallic compounds' strength factor temperature dependence. It was demonstrated that appending a stoichiometric composition of nanosized particles of high-melting-point inert chemical compounds (TiN) initiates a manyfold loss of average size of grain of Ni3Al intermetallic compounds, synthesized under pressure, as well as a sufficient intermetallic compounds' strength rise within a wide range of temperatures (up to 1 000 degree C). Electron-microscopic evaluations of a synthesized intermetallic structure with TiN nanoparticles, showed that, during the process of intermetallic polycrystalline structure creation from high temperature synthesis products melts, TiN nanoparticles are mainly spread throughout the boundaries and joints of grain structure, acting as stoppers of grain boundaries migration.

  18. A review on the synthesis, crystal growth, structure and physical properties of rare earth based quaternary intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Mumbaraddi, Dundappa; Sarkar, Sumanta; Peter, Sebastian C.

    2016-04-01

    This review highlights the synthesis and crystal growth of quaternary intermetallic compounds based on rare earth metals. In the first part of this review, we highlight briefly about intermetallics and their versatile properties in comparison to the constituent elements. In the next part, we have discussed about various synthesis techniques with more focus on the metal flux technique towards the well shaped crystal growth of novel compounds. In the subsequent parts, several disordered quaternary compounds have been reviewed and then outlined most known ordered quaternary compounds with their complex structure. A special attention has been given to the ordered compounds with structural description and relation to the parent binary and ternary compounds. The importance of electronic and structural feature is highlighted as the key roles in designing these materials for emerging applications.

  19. Deformation-induced dissolution of the intermetallics Ni3Ti and Ni3Al in austenitic steels at cryogenic temperatures

    NASA Astrophysics Data System (ADS)

    Sagaradze, V. V.; Shabashov, V. A.; Kataeva, N. V.; Zavalishin, V. A.; Kozlov, K. A.; Kuznetsov, A. R.; Litvinov, A. V.; Pilyugin, V. P.

    2016-06-01

    An anomalous deformation-induced dissolution of the intermetallics Ni3Al and Ni3Ti in the matrix of austenitic Fe-Ni-Al(Ti) alloys has been revealed in experiment at cryogenic temperatures (down to 77 K) under rolling and high pressure torsion. The observed phenomenon is explained as the result of migration of deformation-stipulated interstitial atoms from a particle into the matrix in the stress field of moving dislocations. With increasing the temperature of deformation, the dissolution is replaced by the deformation-induced precipitation of the intermetallics, which is accelerated due to a sufficient amount of point defects in the matrix, gained as well in the course of deformation at lower temperatures.

  20. Nanobranched porous palladium-tin intermetallics: One-step synthesis and their superior electrocatalysis towards formic acid oxidation

    NASA Astrophysics Data System (ADS)

    Sun, Dandan; Si, Ling; Fu, Gengtao; Liu, Chang; Sun, Dongmei; Chen, Yu; Tang, Yawen; Lu, Tianhong

    2015-04-01

    Nanocrystalline intermetallics in bulk with high surface area hold enormous promise as an efficient catalyst for real fuel cell applications due to their unique electrocatalytic properties. In this work, a novel three-dimensional (3D) porous Pd-Sn intermetallics in network nanostructures (Pd-Sn-INNs) has been fabricated at relatively low temperature for the first time by one-step ethylene glycol-assisted hydrothermal reduction method. The structure characteristics of the Pd-Sn-INNs are confirmed by scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy-dispersive X-ray (EDX), selected-area electron diffraction (SAED), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). The as-prepared 3D Pd-Sn-INNs exhibit remarkably improved electrocatalytic activity and stability towards formic acid oxidation reaction (FAOR) over commercially available Pd black.

  1. Corrosion inhibiting organic coatings

    SciTech Connect

    Sasson, E.

    1984-10-16

    A corrosion inhibiting coating comprises a mixture of waxes, petroleum jelly, a hardener and a solvent. In particular, a corrosion inhibiting coating comprises candelilla wax, carnauba wax, microcrystalline waxes, white petrolatum, an oleoresin, lanolin and a solvent.

  2. Experiments with ceramic coatings

    NASA Technical Reports Server (NTRS)

    Lynn, E. K.; Rollins, C. T.

    1968-01-01

    Report describes the procedures and techniques used in the application of a ceramic coating and the evaluation of test parts through observation of the cracks that occur in this coating due to loading.

  3. Thermal barrier coating system

    NASA Technical Reports Server (NTRS)

    Stecura, S. (Inventor)

    1984-01-01

    A high temperature oxidation resistant, thermal barrier coating system is disclosed for a nickel cobalt, or iron base alloy substrate. An inner metal bond coating contacts the substrate, and a thermal barrier coating covers the bond coating. NiCrAlR, FeCrAlR, and CoCrAlR alloys are satisfactory as bond coating compositions where R=Y or Yb. These alloys contain, by weight, 24.9-36.7% chromium, 5.4-18.5% aluminum, and 0.05 to 1.55% yttrium or 0.05 to 0.53% ytterbium. The coatings containing ytterbium are preferred over those containing yttrium. An outer thermal barrier coating of partial stabilized zirconium oxide (zirconia) which is between 6% and 8%, by weight, of yttrium oxide (yttria) covers the bond coating. Partial stabilization provides a material with superior durability. Partially stabilized zirconia consists of mixtures of cubic, tetragonal, and monoclinic phases.

  4. High temperature oxidation and corrosion behaviour of Ni/Ni-Co-Al composite coatings

    NASA Astrophysics Data System (ADS)

    Srivastava, Meenu; Balaraju, J. N.; Ravisankar, B.; Anandan, C.; William Grips, V. K.

    2012-12-01

    In the present study, Ni/Ni-Co-Al composite coatings were developed by a potentially simple, scalable, non-vacuum technique namely electrodeposition. These coatings were characterized for their microhardness, oxidation and hot corrosion behaviour. An increase in Co content in the matrix from 8 wt% to 70 wt% led to an increase in the Al particle incorporation from 12 wt% to 21 wt%. A change in the surface morphology of the coatings with variation in Co content was seen. The oxidation behaviour of the coatings was studied at temperatures in the range of 400 °C to 1000 °C. The influence of vacuum treatment on the high temperature behaviour of the coatings was also investigated. The intermetallic aluminide phase formation was observed in the temperature range of 600-800 °C and a homogenized structure was seen at 1000 °C. The oxidation rate in terms of weight gain was marginally lower for vacuum pretreated Nisbnd Al coating annealed at 1000 °C. A significant increase in the oxidation rate was exhibited by Ni-70Co-Al coating beyond 800 °C showing its poor oxidation behaviour. The characterization studies revealed the formation of stable alumina in the case of Nisbnd Al while, metastable alumina was observed in Ni-Co-Al coatings. The hot corrosion studies showed that Co rich Ni-Co-Al exhibited better resistance compared to Ni rich coatings. An optimum cobalt content of 30 wt% was desirable for high temperature oxidation and corrosion resistance.

  5. METHOD FOR TESTING COATINGS

    DOEpatents

    Johns, I.B.; Newton, A.S.

    1958-09-01

    A method is described for detecting pin hole imperfections in coatings on uranium-metal objects. Such coated objects are contacted with a heated atmosphere of gaseous hydrogen and imperfections present in the coatings will allow the uranlum to react with the hydrogen to form uranium hydride. Since uranium hydride is less dense than uranium metal it will swell, causing enlargement of the coating defeot and rendering it visible.

  6. Formation and breakdown of chromate conversion coatings on aluminum-zinc-magnesium-copper 7X75 alloys

    NASA Astrophysics Data System (ADS)

    Yoon, Yuhchae

    The objective of this study was to characterize the formation and breakdown of chromate conversion coatings (CCCs) on aluminum alloys Al-Zn-Mg-Cu 7075 and 7475 with a focus on the effect of alloy temper, alloy purity and selected coating processing variables. Overall, results consistently pointed to a slight temper effect. Conversion coated AA7475-T7 was significantly more corrosion resistant than conversion coated AA7475-T6. In AA7075, there was only a slight difference in corrosion resistance between the two tempers. This was attributed to the effect of constituent particles on coating formation and breakdown, which are present to a much greater extent in AA7075 than in AA7475. The difference in the corrosion resistance between the T6 and T7 tempers in the coated and uncoated conditions is about the same suggesting that the origin of any "temper effect" in conversion coated materials is ultimately due to the intrinsic change in corrosion susceptibility of the alloy itself. Thicker coating formed on AA7475-T7 has the effect of increasing corrosion resistance, which could be associated with the 860 cm-1 Raman intensity band. Studies were also conducted with alloys in retrogression and reaged tempers and the W temper. Results with these tempers were mixed and no general conclusions could be drawn. In terms of electrochemically derived measures of corrosion resistance (electrochemical impedance, and pitting potential measurements), the magnitude of the temper effect was about the same as the effect due to the purity difference between AA7075 and AA7475. The temper effect was less significant than effects due to increasing coating time from 1 to 3 minutes, withholding certain substrate precleaning steps, or withholding key ingredients from the coating bath. Scanning probe microscopy, scanning Kelvin probe force microscopy (SKPFM) and scanning electron microscopy were used to characterize coating formation in the vicinity of constituent intermetallic particles (IMPs

  7. Coatings for laser fusion

    SciTech Connect

    Lowdermilk, W.H.

    1981-12-18

    Optical coatings are used in lasers systems for fusion research to control beam propagation and reduce surface reflection losses. The performance of coatings is important in the design, reliability, energy output, and cost of the laser systems. Significant developments in coating technology are required for future lasers for fusion research and eventual power reactors.

  8. Spin coating of electrolytes

    DOEpatents

    Stetter, Joseph R.; Maclay, G. Jordan

    1989-01-01

    Methods for spin coating electrolytic materials onto substrates are disclosed. More particularly, methods for depositing solid coatings of ion-conducting material onto planar substrates and onto electrodes are disclosed. These spin coating methods are employed to fabricate electrochemical sensors for use in measuring, detecting and quantifying gases and liquids.

  9. Ceramic with zircon coating

    NASA Technical Reports Server (NTRS)

    Wang, Hongyu (Inventor)

    2003-01-01

    An article comprises a silicon-containing substrate and a zircon coating. The article can comprise a silicon carbide/silicon (SiC/Si) substrate, a zircon (ZrSiO.sub.4) intermediate coating and an external environmental/thermal barrier coating.

  10. PIT Coating Requirements Analysis

    SciTech Connect

    MINTEER, D.J.

    2000-10-20

    This study identifies the applicable requirements for procurement and installation of a coating intended for tank farm valve and pump pit interior surfaces. These requirements are intended to be incorporated into project specification documents and design media. This study also evaluates previously recommended coatings and identifies requirement-compliant coating products.

  11. SDAS, Si and Cu Content, and the Size of Intermetallics in Al-Si-Cu-Mg-Fe Alloys

    NASA Astrophysics Data System (ADS)

    Sivarupan, Tharmalingam; Taylor, John Andrew; Cáceres, Carlos Horacio

    2015-05-01

    Plates of Al-(a)Si-(b)Cu-Mg-(c)Fe alloys with varying content of (mass pct) Si ( a = 3, 4.5, 7.5, 9, 10, or 11), Cu ( b = 0, 1, or 4), and Fe ( c = 0.2, 0.5 or 0.8) were cast in sand molds with a heavy chill at one end to ensure quasi-directional solidification over a wide range of Secondary Dendrite Arm Spacing (SDAS). Statistical analysis on the size of the β-Al5FeSi, α-Al8Fe2Si, or Al2Cu intermetallics on Backscattered Electron images showed that a high Si content reduced the size of the β platelets in alloys with up to 0.5 Fe content regardless of the SDAS, whereas at small SDAS the refining effect extended up to 0.8 Fe, and involved α-phase intermetallics which replaced the beta platelets at those concentrations. At low Si contents, a high Cu level appeared to have similar refining effects as increased Si, through the formation of α-phase particles in the post-eutectic stage which agglomerated with the Al2Cu intermetallics. A high content of Si appears to make the overall refining process less critical in terms of SDAS/cooling rate.

  12. Charge transfer on the metallic atom-pair bond, and the crystal structures adopted by intermetallic compounds.

    PubMed

    Rajasekharan, T; Seshubai, V

    2012-01-01

    It has been argued in our recent papers that the heat of formation of intermetallic compounds is mostly concentrated in the nearest neighbor unlike atom-pair bonds, and that the positive term in Miedema's equation is associated with charge transfer on the bond to maintain electroneutrality. In this paper, taking examples of some well populated crystal-structure types such as MgCu(2), AsNa(3), AuCu(3), MoSi(2) and SiCr(3) types, the effect of such charge transfer on the crystal structures adopted by intermetallic compounds is examined. It is shown that the correlation between the observed size changes of atoms on alloying and their electronegativity differences is supportive of the idea of charge transfer between atoms. It is argued that the electronegativity and valence differences need to be of the required magnitude and direction to alter, through charge transfer, the elemental radius ratios R(A)/R(B) to the internal radius ratios r(A)/r(B) allowed by the structure types. Since the size change of atoms on alloying is highly correlated to how different R(A)/R(B) is from the ideal radius ratio for a structure type, the lattice parameters of intermetallic compounds can be predicted with excellent accuracy knowing R(A)/R(B). A practical application of the approach developed in our recent papers to superalloy design is presented. PMID:22186292

  13. Catalyst and semiconductor studies involving oxidized rare earth intermetallic compounds. [Visible radiation

    SciTech Connect

    Shamsi, A.

    1981-01-01

    The intermetallic compounds (LaNi/sub 5/, CeNi/sub 5/, Ce/sub 2/Ni/sub 17/, TbNi/sub 5/, ZrNi/sub 5/, LaCo/sub 5/ ThCo/sub 5/ and CeCo/sub 5/) were oxidized with nitric oxide (NO), synthesis gas (SG) and oxygen (O/sub 2/). Most of these intermetallic compounds react readily with the oxidizers and were transformed into a mixture of transition metal and rare earth oxide for ThO/sub 2/) during the oxidation processes. Samples were also prepared by a freeze-drying method. The catalytic activity of these materials for synthesis gas conversion was measured with a single pass microreactor operating at 1 atm total pressure, and the major products were CH/sub 4/, CO/sub 2/, C/sub 2/H/sub 4/, C/sub 2/H/sub 6/ and H/sub 2/O. The product distribution indicated that the formation of methane is favored for most of the catalysts. CeCo/sub 5/ and LaCo/sub 5/ oxidized with O/sub 2/ were found to have higher olefin to paraffin ratio than the other catalysts. Carbon deposition occurs on the oxidized Co compound and ZrNi/sub 5/ during the catalytic reaction. The preparation of polycrystalline rare earth iron oxide electrodes by heating the rare earth (R) iron compounds (RFe/sub 2/, RFe/sub 3/, R/sub 2/Fe/sub 17/ and R/sub 6/Fe/sub 23/) in air in the flame of a Fisher burner is reported. Iron oxide and titanium oxide are also prepared by heating Fe and Ti metal in air for comparison. The current-voltage (I-V) properties of these materials are measured in aqueous solution of 1 M NaOH. The flatband potentials (V/sub fb/) are determined with respect to a fixed potential (SCE) extrapolating to zero current in I-V curves. Photoelectrolysis of water occurs at these electrodes, resulting in the evolution of oxygen (O/sub 2/) from the RFeO/sub x/ electrodes and hydrogen from the Pt electrode. Most of these electrodes are found to be stable under experimental conditions and anodic photocurrents are generated by light energy greater than the band gap energy (E/sub g/).

  14. Kinetic Stabilization of Ordered Intermetallic Phases as Fuel Cell Anode Materials

    SciTech Connect

    Liu, Yi; Lowe, Michael A.; DiSalvo, Francis J.; Abruña, Héctor D.

    2010-08-16

    The influence of fuel molecules on the stability of the ordered intermetallic PtBi and PtPb phases has been extensively studied by synchrotron-based in situ X-ray grazing incidence diffraction under active electrochemical control. Cycling the potential to increasingly positive values resulted in little change to the surface composition and crystalline structure when specific fuel molecules (such as formic acid for PtBi and formic acid or methanol for PtPb) were oxidized at the intermetallic electrode surface. This was demonstrated by the absence of diffraction peaks due to Pt domains that would be generated by the leaching out of the less noble metal. This phenomenon has been rationalized as a competition process between the oxidation of fuel molecules at the electrode surface and corrosion and damage of the surface due to the electrochemical treatment. For example, PtBi electrodes, which exhibit excellent catalytic activity toward the oxidation of formic acid, could be kinetically stabilized to such a corrosion/degradation process in the presence of formic acid even at relatively positive potentials. An analogous effect was observed for PtPb in the presence of methanol as fuel. In the absence of fuel molecules (formic acid for PtBi and formic acid and/or methanol for PtPb), various surface layers were generated by different electrochemical pretreatments in the presence of only a supporting electrolyte. Crystalline oxidized bismuth species (such as Bi2O3) with an ~50 nm domain size were formed on the PtBi electrode surface by holding the potential at +1.00 V or beyond for at least 30 min. On the other hand, platinum nanopaticles with an ~5 nm crystalline domain size were formed when cycling the potential to higher values. In the case of PtPb, the only detected corrosion product was PbSO 4, whose diffraction peaks were utilized to qualitatively analyze the lead leaching-out and dissolution processes. No crystalline lead oxide species

  15. Rare-Earth Transition-Metal Intermetallics: Structure-bonding-Property Relationships

    SciTech Connect

    Han, Mi-Kyung

    2006-01-01

    Our explorations of rare-earth, transition metal intermetallics have resulted in the synthesis and characterization, and electronic structure investigation, as well as understanding the structure-bonding-property relationships. Our work has presented the following results: (1) Understanding the relationship between compositions and properties in LaFe13-xSix system: A detailed structural and theoretical investigation provided the understanding of the role of a third element on stabilizing the structure and controlling the transformation of cubic NaZn13-type structures to the tetragonal derivative, as well as the relationship between the structures and properties. (2) Synthesis of new ternary rare-earth iron silicides RE2-xFe4Si14-y and proposed superstructure: This compound offers complex structural challenges such as fractional occupancies and their ordering in superstructure. (3) Electronic structure calculation of FeSi2: This shows that the metal-semiconductor phase transition depends on the structure. The mechanism of band gap opening is described in terms of bonding and structural distortion. This result shows that the electronic structure calculations are an essential tool for understanding the relationship between structure and chemical bonding in these compounds. (4) Synthesis of new ternary rare-earth Zinc aluminides Tb3Zn3.6Al7.4: Partially ordered structure of Tb3.6Zn13-xAl7.4 compound provides new insights into the formation, composition and structure of rare-earth transition-metal intermetallics. Electronic structure calculations attribute the observed composition to optimizing metal-metal bonding in the electronegative (Zn, Al) framework, while the specific ordering is strongly influenced by specific orbital interactions. (5) Synthesis of new structure type of Zn39(CrxAl1-x

  16. Rare-earth transition-metal intermetallics: Structure-bonding-property relationships

    SciTech Connect

    Han, M. K.

    2006-01-01

    The explorations of rare-earth, transition metal intermetallics have resulted in the synthesis and characterization, and electronic structure investigation, as well as understanding the structure-bonding property relationships. The work has presented the following results: (1) Understanding the relationship between compositions and properties in LaFe13-xSix system: A detailed structural and theoretical investigation provided the understanding of the role of a third element on stabilizing the structure and controlling the transformation of cubic NaZn{sub 13}-type structures to the tetragonal derivative, as well as the relationship between the structures and properties. (2) Synthesis of new ternary rare-earth iron silicides Re2-xFe4Si14-y and proposed superstructure: This compound offers complex structural challenges such as fractional occupancies and their ordering in superstructure. (3) Electronic structure calculation of FeSi2: This shows that the metal-semiconductor phase transition depends on the structure. The mechanism of band gap opening is described in terms of bonding and structural distortion. This result shows that the electronic structure calculations are an essential tool for understanding the relationship between structure and chemical bonding in these compounds. (4) Synthesis of new ternary rare-earth Zinc aluminides Tb3Zn3.6Al7.4: Partially ordered structure of Tb3Zn3.6Al7.4 compound provides new insights into the formation, composition and structure of rare-earth transition-metal intermetallics. Electronic structure calculations attribute the observed composition to optimizing metal-metal bonding in the electronegative (Zn, Al) framework, while the specific ordering is strongly influenced by specific orbital interactions. (5) Synthesis of new structure type of Zn39(CrxAl1-x)81

  17. Beneficial Role of Copper in the Enhancement of Durability of Ordered Intermetallic PtFeCu Catalyst for Electrocatalytic Oxygen Reduction.

    PubMed

    Arumugam, Balamurugan; Tamaki, Takanori; Yamaguchi, Takeo

    2015-08-01

    Design of Pt alloy catalysts with enhanced activity and durability is a key challenge for polymer electrolyte membrane fuel cells. In the present work, we compare the durability of the ordered intermetallic face-centered tetragonal (fct) PtFeCu catalyst for the oxygen reduction reaction (ORR) relative to its counterpart bimetallic catalysts, i.e., the ordered intermetallic fct-PtFe catalyst and the commercial catalyst from Tanaka Kikinzoku Kogyo, TKK-PtC. Although both fct catalysts initially exhibited an ordered structure and mass activity approximately 2.5 times higher than that of TKK-Pt/C, the presence of Cu at the ordered intermetallic fct-PtFeCu catalyst led to a significant enhancement in durability compared to that of the ordered intermetallic fct-PtFe catalyst. The ordered intermetallic fct-PtFeCu catalyst retained more than 70% of its mass activity and electrochemically active surface area (ECSA) over 10 000 durability cycles carried out at 60 °C. In contrast, the ordered intermetallic fct-PtFe catalyst maintained only about 40% of its activity. The temperature of the durability experiment is also shown to be important: the catalyst was more severely degraded at 60 °C than at room temperature. To obtain insight into the observed enhancement in durability of fct-PtFeCu catalyst, a postmortem analysis of the ordered intermetallic fct-PtFeCu catalyst was carried out using scanning transmission electron microscopy-energy dispersive X-ray spectroscopy (STEM-EDX) line scan. The STEM-EDX line scans of the ordered intermetallic fct-PtFeCu catalyst over 10 000 durability cycles showed a smaller degree of Fe and Cu dissolution from the catalyst. Conversely, large dissolution of Fe was identified in the ordered intermetallic fct-PtFe catalyst, indicating a lesser retention of Fe that causes the destruction of ordered structure and gives rise to poor durability. The enhancement in the durability of the ordered intermetallic fct-PtFeCu catalyst is ascribed to

  18. Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    1993-01-01

    In order to reduce heat transfer between a hot gas heat source and a metallic engine component, a thermal insulating layer of material is placed between them. This thermal barrier coating is applied by plasma spray processing the thin films. The coating has been successfully employed in aerospace applications for many years. Lewis Research Center, a leader in the development engine components coating technology, has assisted Caterpillar, Inc. in applying ceramic thermal barrier coatings on engines. Because these large engines use heavy fuels containing vanadium, engine valve life is sharply decreased. The barrier coating controls temperatures, extends valve life and reduces operating cost. Additional applications are currently under development.

  19. Aircraft surface coatings

    NASA Technical Reports Server (NTRS)

    1982-01-01

    Liquid, spray on elastomeric polyurethanes are selected and investigated as best candidates for aircraft external protective coatings. Flight tests are conducted to measure drag effects of these coatings compared to paints and a bare metal surface. The durability of two elastometric polyurethanes are assessed in airline flight service evaluations. Laboratory tests are performed to determine corrosion protection properties, compatibility with aircraft thermal anti-icing systems, the effect of coating thickness on erosion durability, and the erosion characteristics of composite leading edges-bare and coated. A cost and benefits assessment is made to determine the economic value of various coating configurations to the airlines.

  20. Coating Life Prediction

    NASA Technical Reports Server (NTRS)

    Nesbitt, J. A.; Gedwill, M. A.

    1984-01-01

    Hot-section gas-turbine components typically require some form of coating for oxidation and corrosion protection. Efficient use of coatings requires reliable and accurate predictions of the protective life of the coating. Currently engine inspections and component replacements are often made on a conservative basis. As a result, there is a constant need to improve and develop the life-prediction capability of metallic coatings for use in various service environments. The purpose of this present work is aimed at developing of an improved methodology for predicting metallic coating lives in an oxidizing environment and in a corrosive environment.

  1. Antibacterial polymer coatings.

    SciTech Connect

    Wilson, Mollye C.; Allen, Ashley N.; Barnhart, Meghan; Tucker, Mark David; Hibbs, Michael R.

    2009-09-01

    A series of poly(sulfone)s with quaternary ammonium groups and another series with aldehyde groups are synthesized and tested for biocidal activity against vegetative bacteria and spores, respectively. The polymers are sprayed onto substrates as coatings which are then exposed to aqueous suspensions of organisms. The coatings are inherently biocidal and do not release any agents into the environment. The coatings adhere well to both glass and CARC-coated coupons and they exhibit significant biotoxicity. The most effective quaternary ammonium polymers kills 99.9% of both gram negative and gram positive bacteria and the best aldehyde coating kills 81% of the spores on its surface.

  2. Coatings For Plastic Optics

    NASA Astrophysics Data System (ADS)

    Schaffer, Robert W.

    1983-11-01

    Over the past decade there has been a tremendous surge of interest in the use of plastic optical elements to supplement or replace glass optics. While the technology of molding and polishing plastic optics has been the chief interest, there has been increasing need for precision coatings for these elements. In some instances these coatings are as critical as the elements themselves. In this paper we will describe the difficulties incurred in coating plastic and some of the many coatings presently available today despite the difficulties encountered. We will then cover the durability aspects of these coatings and lastly, point out some areas to consider when evaluating using plastic instead of glass.

  3. Lubricant Coating Process

    NASA Technical Reports Server (NTRS)

    1989-01-01

    "Peen Plating," a NASA developed process for applying molybdenum disulfide, is the key element of Techniblast Co.'s SURFGUARD process for applying high strength solid lubricants. The process requires two machines -- one for cleaning and one for coating. The cleaning step allows the coating to be bonded directly to the substrate to provide a better "anchor." The coating machine applies a half a micron thick coating. Then, a blast gun, using various pressures to vary peening intensities for different applications, fires high velocity "media" -- peening hammers -- ranging from plastic pellets to steel shot. Techniblast was assisted by Rural Enterprises, Inc. Coating service can be performed at either Techniblast's or a customer's facility.

  4. Coatings for directional eutectics

    NASA Technical Reports Server (NTRS)

    Rairden, J. R.; Jackson, M. R.

    1976-01-01

    Significant advances have been made in the development of an environmentally stable coating for a very high strength, directionally solidified eutectic alloy designated NiTaC-13. Three duplex (two-layer) coatings survived 3,000 hours on a cyclic oxidation test (1,100 C to 90 C). These coatings were fabricated by first depositing a layer of NiCrAl(Y) by vacuum evaporation from an electron beam heated source, followed by depositing an aluminizing overlayer. The alloy after exposure with these coatings was denuded of carbide fibers at the substrate/coating interface. It was demonstrated that TaC fiber denudation can be greatly retarded by applying a carbon-bearing coating. The coating was applied by thermal spraying followed by aluminization. Specimens coated with NiCrAlCY+Al survived over 2,000 hours in the cyclic oxidation test with essentially no TaC denudation. Coating ductility was studied for coated and heat-treated bars, and stress rupture life at 871 C and 1,100 C was determined for coated and cycled bars.

  5. Bacillus subtilis Spore Coat

    PubMed Central

    Driks, Adam

    1999-01-01

    In response to starvation, bacilli and clostridia undergo a specialized program of development that results in the production of a highly resistant dormant cell type known as the spore. A proteinacious shell, called the coat, encases the spore and plays a major role in spore survival. The coat is composed of over 25 polypeptide species, organized into several morphologically distinct layers. The mechanisms that guide coat assembly have been largely unknown until recently. We now know that proper formation of the coat relies on the genetic program that guides the synthesis of spore components during development as well as on morphogenetic proteins dedicated to coat assembly. Over 20 structural and morphogenetic genes have been cloned. In this review, we consider the contributions of the known coat and morphogenetic proteins to coat function and assembly. We present a model that describes how morphogenetic proteins direct coat assembly to the specific subcellular site of the nascent spore surface and how they establish the coat layers. We also discuss the importance of posttranslational processing of coat proteins in coat morphogenesis. Finally, we review some of the major outstanding questions in the field. PMID:10066829

  6. Coated Aerogel Beads

    NASA Technical Reports Server (NTRS)

    Littman, Howard (Inventor); Plawsky, Joel L. (Inventor); Paccione, John D. (Inventor)

    2014-01-01

    Methods and apparatus for coating particulate material are provided. The apparatus includes a vessel having a top and a bottom, a vertically extending conduit having an inlet in the vessel and an outlet outside of the vessel, a first fluid inlet in the bottom of the vessel for introducing a transfer fluid, a second fluid inlet in the bottom of the vessel for introducing a coating fluid, and a fluid outlet from the vessel. The method includes steps of agitating a material, contacting the material with a coating material, and drying the coating material to produce a coated material. The invention may be adapted to coat aerogel beads, among other materials. A coated aerogel bead and an aerogel-based insulation material are also disclosed.

  7. Observation of superconductivity in the intermetallic compound β-IrSn4.

    PubMed

    Tran, Vinh Hung; Bukowski, Zbigniew; Wiśniewski, Piotr; Tran, Lan Maria; Zaleski, Andrzej J

    2013-04-17

    Low-temperature dc-magnetization, ac electrical resistivity and specific heat measurements were performed on single crystals of the intermetallic compound β-IrSn4. The compound crystallizes in the tetragonal MoSn4-type structure (space group I41/acd) and exhibits superconductivity below Tc = 0.9 ± 0.05 K. Further, the magnitude of the ratios ΔCp/(γnkBTc) = 1.29, 2Δ/(kBTc) = 3.55 and of the electron-phonon coupling λ[overline](e-ph) = 0.5 imply that superconductivity in β-IrSn4 can be ascribed to a s-wave weak coupling regime. We determined crucial thermodynamic characteristics of the superconducting state. It turned out that depending on the assumption of either a spherical or non-spherical Fermi surface, the superconductivity can be ascribed to either a type-I and type-II/1 or type-II in clean limit, respectively. However, the behavior of the upper critical field and the anisotropic crystalline structure of the studied compound provide strong support to the type-II superconductivity. In the normal state the resistivity exhibits a prominent quadratic temperature dependence, which together with a large Kadowaki-Woods ratio and with the enhanced effective mass indicate that the electrons in β-IrSn4 are strongly correlated.

  8. Compositions and morphologies of TiAlSi intermetallics in different diffusion couples

    SciTech Connect

    Gao, Tong; Liu, Guiliang; Liu, Xiangfa

    2014-09-15

    Two kinds of diffusion couples were designed to investigate the formation of ternary TiAlSi phases in Al–Si–Ti alloys. It was found that different diffusion processes result in various compositions and morphologies of TiAlSi intermetallics. The melted Al, Si and Ti atoms in the diffusion couple leads to the formation of flake-like TiAlSi phase through liquid–liquid reaction. Besides, unidirectional diffusion of Al and Si atoms into blocky TiAl{sub 3} particles or Ti powders via a liquid–solid diffusion process also results in the formation of TiAlSi, while keeping the block-like morphology. This kind of diffusion is a gradual process, driven by the concentration gradient. The reactions in the diffusion couples are helpful to understand the compositional and morphological evolutions of TiAlSi as reported in previous work. - Highlights: • Two diffusion couples were designed to investigate the formation of TiAlSi phases. • Compositions and morphologies of TiAlSi are influenced by the diffusion process. • Liquid–liquid and liquid–solid diffusions were detected. • The corresponding mechanisms were discussed.

  9. Preparation and hydrogen storage properties of Mg2Ni intermetallic nanoparticles

    NASA Astrophysics Data System (ADS)

    Shao, Huaiyu; Xu, Hairuo; Wang, Yuntao; Li, Xingguo

    2004-03-01

    In this work we investigated the hydrogen storage properties of stoichiometric Mg2Ni intermetallic nanoparticles produced from Mg and Ni nanoparticles. The mean size of the Mg2Ni particles is about 30-50 nm and the lattice constants of the Mg2Ni compound are a = 5.22 Å, c = 13.29 Å. The Mg2Ni compound showed excellent hydrogen storage properties without activation. It can absorb 2.77, 2.93 and 3.03 wt% hydrogen at 523, 573 and 623 K respectively. After one simple activation process, the obtained Mg2Ni absorbed 1.74, 2.07, 2.31 and 2.82 wt% hydrogen at 293, 348, 426 and 493 K respectively. The absorption and desorption plateau hydrogen pressures are about 2.5 and 0.8 bar at 523 K, 5.9 and 3.4 bar at 573 K and 12.7 and 9.7 bar at 623 K. The resulting van't Hoff equation is log(P/bar) = -3464/T+6.541 and the formation enthalpy (DgrH) and entropy (DgrS) for the Mg2NiH4 are -66.32 kJ/mol H2 and -125.3 J K-1/mol H2.

  10. Oxidation behavior of plasma sintered beryllium-titanium intermetallic compounds as an advanced neutron multiplier

    NASA Astrophysics Data System (ADS)

    Kim, Jae-Hwan; Nakamichi, Masaru

    2013-07-01

    Beryllium intermetallic compounds (beryllides) such as Be12Ti are very promising candidates for advanced neutron multiplier materials in a demonstration fusion power reactor (DEMO). However, beryllides are too brittle to be fabricated either into pebble-type or rod-type shapes via conventional methods (i.e. arc melting and hot isostatic pressing). We have proposed a plasma sintering technique as a new method for beryllide fabrication, and our studies on the properties of plasma sintered beryllides are ongoing. In the present work, the oxidation properties of plasma sintered beryllides were investigated at 1273 K for 24 h in a dry air atmosphere to evaluate the high temperature properties of this material. Thermal gravimetry measurements indicate that specimens with larger fractions of Be12Ti phase corresponding to samples that have been sintered for longer time periods, exhibit superior oxidation properties. Our evaluation of the oxidation behavior of each phase in our beryllide samples is as follows: Be12Ti and Be17Ti2 both have good oxidation resistance, owing to the formation of dense and protective scales, while the Be and Be2Ti phases are mainly responsible for thermal-gravimetry (TG) weight gains, which is indicative of severe oxidation. We attribute the degradation in oxidation resistance specifically to Be2Ti that transforms into TiO2, and also find this phase to be the cause of deterioration in the mechanical properties of samples, owing to cracks near Be2Ti phase conglomerates.

  11. Synthesis, Structure and bonding Analysis of the Polar Intermetallic Phase Ca2Pt2Cd

    SciTech Connect

    Samal, Saroj L.; Corbett, John D.

    2012-08-14

    The polar intermetallic phase Ca2Pt2Cd was discovered during explorations of the Ca-Pt-Cd system. The compound was synthesized by high temperature reactions, and its structure refined by single-crystal X-ray diffraction as orthorhombic, Immm, a = 4.4514(5), b = 5.8415(6), c = 8.5976(9) Å, Z = 2. The structure formally contains infinite, planar networks of [Pt2Cd]4– along the ab plane, which can be described as tessellation of six and four-member rings of the anions, with cations stuffed between the anion layers. The infinite condensed platinum chains show a substantial long–short distortion of 0.52 Å, an appreciable difference between Ca2Pt2Cd (26 valence electrons) and the isotypic but regular Ca2Cu2Ga (29 VE). The relatively large cation proportion diminishes the usual dominance of polar (Pt–Cd) and 5d–5d (Pt–Pt) contributions to the total Hamilton populations.

  12. Intermetallic Formation at Interface of Al/Cu Clad Fabricated by Hydrostatic Extrusion and Its Properties.

    PubMed

    Lee, Jongbeom; Jeong, Haguk

    2015-11-01

    Al/Cu clad composed of Al core and Cu sheath has been produced by hydrostatic extrusion at 523 K, at an extrusion rate of 27. The prepared specimen was post-annealed at temperatures of 673 K and 773 K for various time durations, and the effect of annealing conditions have been analyzed. The hardness at the interface between Al and Cu matrix of the Al/Cu bimetal clad increases because of annealing. Results indicate that the hardness is more sensitive to annealing temperature than the annealing time. Three kinds of intermetallic compounds (IMC), namely, CuAl, Cu3Al2, and CuAl2, are formed at the Al-Cu interface, upon annealing at 673 K. On the other hand, four kinds of IMCs, namely, Cu4Al3, CuAl, Cu3Al2, CuAl2, are formed at the annealing temperature of 773 K. The growth of each IMC follows the parabolic law as a function of annealing times at certain annealing temperature. The growth rate of each IMC is limited to its interdiffusion rate constant. The IMC Cu4Al3 appears upon annealing at 773 K, and not during annealing at 673 K, because of the higher value of activation energy associated with its formation, when compared to other IMCs. PMID:26726557

  13. Microstructure evolution and hardness change in ordered Ni3V intermetallic alloy by energetic ion irradiation

    NASA Astrophysics Data System (ADS)

    Hashimoto, A.; Kaneno, Y.; Semboshi, S.; Yoshizaki, H.; Saitoh, Y.; Okamoto, Y.; Iwase, A.

    2014-11-01

    Ni3V bulk intermetallic compounds with ordered D022 structure were irradiated with 16 MeV Au ions at room temperature. The irradiation induced phase transformation was examined by means of the transmission electron microscope (TEM), the extended X-ray absorption fine structure measurement (EXAFS) and the X-ray diffraction (XRD). We also measured the Vickers hardness for unirradiated and irradiated specimens. The TEM observation shows that by the Au irradiation, the lamellar microstructures and the super lattice spot in diffraction pattern for the unirradiated specimen disappeared. This TEM result as well as the result of XRD and EXAFS measurements means that the intrinsic D022 structure of Ni3V changes into the A1 (fcc) structure which is the lattice structure just below the melting point in the thermal equilibrium phase diagram. The lattice structure change from D022 to A1 (fcc) accompanies a remarkable decrease in Vickers microhardness. The change in crystal structure was discussed in terms of the thermal spike and the sequential atomic displacements induced by the energetic heavy ion irradiation.

  14. Characterization of ceramics and intermetallics fabricated by self-propagating high-temperature synthesis

    NASA Technical Reports Server (NTRS)

    Hurst, Janet B.

    1989-01-01

    Three efforts aimed at investigating the process of self-propagating high temperature synthesis (SHS) for the fabrication of structural ceramics and intermetallics are summarized. Of special interest was the influence of processing variables such as exothermic dopants, gravity, and green state morphology in materials produced by SHS. In the first effort directed toward the fabrication of SiC, exothermic dopants of yttrium and zirconium were added to SiO2 or SiO2 + NiO plus carbon powder mix and processed by SHS. This approach was unsuccessful since it did not produce the desired product of crystalline SiC. In the second effort, the influence of gravity was investigated by examining Ni-Al microstructures which were produced by SHS combustion waves traveling with and opposite the gravity direction. Although final composition and total porosities of the combusted Ni-Al compounds were found to be gravity independent, larger pores were created in those specimens which were combusted opposite to the gravity force direction. Finally, it was found that green microstructure has a significant effect on the appearance of the combusted piece. Severe pressing laminations were observed to arrest the combustion front for TiC samples.

  15. Incorporation of Interfacial Intermetallic Morphology in Fracture Mechanism Map for Sn-Ag-Cu Solder Joints

    NASA Astrophysics Data System (ADS)

    Huang, Z.; Kumar, P.; Dutta, I.; Sidhu, R.; Renavikar, M.; Mahajan, R.

    2014-01-01

    A fracture mechanism map (FMM) is a powerful tool which correlates the fracture behavior of a material to its microstructural characteristics in an explicit and convenient way. In the FMM for solder joints, an effective thickness of the interfacial intermetallic compound (IMC) layer ( t eff) and the solder yield strength ( σ ys,eff) are used as abscissa and ordinate axes, respectively, as these two predominantly affect the fracture behavior of solder joints. Earlier, a definition of t eff, based on the uniform thickness of IMC ( t u) and the average height of the IMC scallops ( t s), was proposed and shown to aptly explain the fracture behavior of solder joints on Cu. This paper presents a more general definition of t eff that is more widely applicable to a range of metallizations, including Cu and electroless nickel immersion gold (ENIG). Using this new definition of t eff, mode I FMM for SAC387/Cu joints has been updated and its validity was confirmed. A preliminary FMM for SAC387/Cu joints with ENIG metallization is also presented.

  16. An intermetallic Au24Ag20 superatom nanocluster stabilized by labile ligands.

    PubMed

    Wang, Yu; Su, Haifeng; Xu, Chaofa; Li, Gang; Gell, Lars; Lin, Shuichao; Tang, Zichao; Häkkinen, Hannu; Zheng, Nanfeng

    2015-04-01

    An intermetallic nanocluster containing 44 metal atoms, Au24Ag20(2-SPy)4(PhC≡C)20Cl2, was successfully synthesized and structurally characterized by single-crystal analysis and density funtional theory computations. The 44 metal atoms in the cluster are arranged as a concentric three-shell Au12@Ag20@Au12 Keplerate structure having a high symmetry. For the first time, the co-presence of three different types of anionic ligands (i.e., phenylalkynyl, 2-pyridylthiolate, and chloride) was revealed on the surface of metal nanoclusters. Similar to thiolates, alkynyls bind linearly to surface Au atoms using their σ-bonds, leading to the formation of two types of surface staple units (PhC≡C-Au-L, L = PhC≡C(-) or 2-pyridylthiolate) on the cluster. The co-presence of three different surface ligands allows the site-specific surface and functional modification of the cluster. The lability of PhC≡C(-) ligands on the cluster was demonstrated, making it possible to keep the metal core intact while removing partial surface capping. Moreover, it was found that ligand exchange on the cluster occurs easily to offer various derivatives with the same metal core but different surface functionality and thus different solubility. PMID:25803406

  17. Non-classical nucleation theory of ordered intermetallic precipitates -- application to the Al-Li alloy

    SciTech Connect

    Poduri, R.; Chen, L.Q.

    1996-10-01

    The continuum non-classical nucleation theory of Cahn and Hilliard for isostructural decomposition has been extended to the case in which the precipitate and matrix not only have different compositions, but also have different structures. The particular example of precipitation of ordered intermetallics from a disordered matrix is considered. It is found that a critical nucleus consists of fluctuations of both composition and long-range order parameter profiles. It is shown that only when the composition of the initial disordered matrix is near the phase boundary of the disordered phase, are the composition and order parameter values inside the critical nucleus close to those of the equilibrium ordered phase, and that the critical profiles become increasingly diffuse as the composition of the disordered matrix approaches the ordering instability line. Based on the non-classical nucleation theory, the size of critical fluctuations, the critical free energy change and the nucleation rate are estimated for the specific case of the precipitation of metastable {delta}{prime} ordered phase from a disordered matrix in the Al-Li alloy.

  18. Possibility of Mg- and Ca-based intermetallic compounds as new biodegradable implant materials.

    PubMed

    Hagihara, Koji; Fujii, Kenta; Matsugaki, Aira; Nakano, Takayoshi

    2013-10-01

    Mg- or Ca-based intermetallic compounds of Mg2Ca, Mg2Si, Ca2Si and CaMgSi are investigated as possible new candidates for biodegradable implant materials, attempting to improve the degradation behavior compared to Mg and Ca alloys. The reactivity of Ca can be indeed reduced by the formation of compounds with Mg and Si, but its reactivity is still high for applications as an implant material. In contrast, Mg2Si shows a higher corrosion resistance than conventional Mg alloys while retaining biodegradability. In cytotoxicity tests under the severe condition conducted in this study, both pure Mg and Mg2Si showed relatively high cytotoxicity on preosteoblast MC3T3-E1. However, the cell viability cultured in the Mg2Si extract medium was confirmed to be better than that in a pure Mg extract medium in all the conditions investigated with the exception of the 10% extract medium, because of the lower corrosion rate of Mg2Si. The cytotoxicity derived from the Si ion was not significantly detected in the Mg2Si extract medium in the concentration level of ~70 mg/l measured in the present study. For aiming the practical application of Mg2Si as an implant material, however, its brittle nature must be improved.

  19. Permanent magnetism of intermetallic compounds between light and heavy transition-metal elements

    SciTech Connect

    Kumar, P; Kashyap, A; Balamurugan, B; Shield, JE; Sellmyer, DJ; Skomski, R

    2014-01-27

    First-principle calculations are used to investigate the intrinsic magnetic properties of intermetallic alloys of the type XMn, where X is a 4d or 5d element and M is Fe or Co. Emphasis is on the hexagonal C14 Laves-phase 1:2 and 1:5 alloys, the latter crystallizing in the CaCu5 structure. These series are of interest in permanent magnetism from fundamental and practical viewpoints, respectively. In the former, the unit cells form a prototypical motif where a heavy atom with high spin-orbit coupling and magnetocrystalline anisotropy is surrounded by many somewhat smaller M atoms with high magnetization, and the latter are Laves-phase derivatives of renewed interest in permanent magnetism. Our DFT calculations predict magnetic moments, magnetizations and anisotropies, as well as formation energies. The results are analyzed across the 4d and 5d series, especially with respect to hybridization effects between 3d and 4d/5d bands.

  20. Permanent magnetism of intermetallic compounds between light and heavy transition-metal elements.

    PubMed

    Kumar, P; Kashyap, A; Balamurugan, B; Shield, J E; Sellmyer, D J; Skomski, R

    2014-02-12

    First-principle calculations are used to investigate the intrinsic magnetic properties of intermetallic alloys of the type XMn, where X is a 4d or 5d element and M is Fe or Co. Emphasis is on the hexagonal C14 Laves-phase 1:2 and 1:5 alloys, the latter crystallizing in the CaCu5 structure. These series are of interest in permanent magnetism from fundamental and practical viewpoints, respectively. In the former, the unit cells form a prototypical motif where a heavy atom with high spin-orbit coupling and magnetocrystalline anisotropy is surrounded by many somewhat smaller M atoms with high magnetization, and the latter are Laves-phase derivatives of renewed interest in permanent magnetism. Our DFT calculations predict magnetic moments, magnetizations and anisotropies, as well as formation energies. The results are analyzed across the 4d and 5d series, especially with respect to hybridization effects between 3d and 4d/5d bands.

  1. Magnetism in Fe4Al13 and related FeAl intermetallics

    NASA Astrophysics Data System (ADS)

    Chi, Ji; Li, Yang; Gou, Weiping; Goruganti, V.; Rathnayaka, K. D. D.; Ross, Joseph H., Jr.

    2006-03-01

    We report the results of an experimental study of FeAl alloys, including Fe4Al13, FeAl2 and Fe2Al5. By using NMR, dc magnetic susceptibility, and specific heat, we found that Fe4Al13 and Fe2Al5 are non-magnetic with some dilute magnetic moments, while FeAl2 can be characterized as a concentrated local moment system. Fe4Al13 is a decagonal quasicrystal approximant with 102 atoms in its unit cell. The ^27Al NMR spin-lattice relaxation indicates a very narrow pseudogap in the electronic density of states [g(E)] in the vicinity of the Fermi energy. The observations could be fit assuming a parabolic variation of g(E), consistent with observations in other quasicrystals and approximants. NMR lineshape measurements also agree with this analysis, and show that the system is dilute-magnetic, in strong contrast to the FeAl2 ordered intermetallic. We use specific heat to analyze the dilute moment density. This work was supported by the Robert A. Welch Foundation, Grant No. A-1526, by the National Science Foundation (DMR-0103455), and by Texas A&M University through the Telecommunications and Informatics Task Force.

  2. On the site preferences of ternary additions to triple defect B2 intermetallic compounds

    SciTech Connect

    Pike, L.M.; Chen, S.L.; Chang, Y.A.

    1995-12-31

    Knowledge of the site preference of ternary solute additions is essential to developing an understanding of how these solutes affect the properties of B2 intermetallic compounds. A quasichemical model will be presented which is able to predict the site preferences of dilute solute additions to triple defect B2 compounds. The only parameters required are enthalpies of formation at the stoichiometric composition. General equations are developed which can be used to determine site occupations and defect concentrations for dilute as well as non-dilute solute additions. These equations use atom pair bond enthalpies as the parameters. It is found that the site preferences of dilute additions are not always in agreement with predictions based on the solubility lobes in ternary Gibbs isotherms, Predictions for dilute additions to NiAl and FeAl are compared to experimental results found in the literature. Satisfactory correlation is found between the model and the experimental results. In addition, the predictions from the model on vacancy concentrations in Fe doped NiAl are compared to recent experimental results by the authors.

  3. Growth kinetics of Al–Fe intermetallic compounds during annealing treatment of friction stir lap welds

    SciTech Connect

    Movahedi, M.; Kokabi, A.H.; Seyed Reihani, S.M.; Najafi, H.; Farzadfar, S.A.; Cheng, W.J.; Wang, C.J.

    2014-04-01

    In this study, we explored the growth kinetics of the Al–Fe intermetallic (IM) layer at the joint interface of the St-12/Al-5083 friction stir lap welds during post-weld annealing treatment at 350, 400 and 450 °C for 30 to 180 min. Optical microscope (OM), field emission gun scanning electron microscope (FEG-SEM) and transmission electron microscope (TEM) were employed to investigate the structure of the weld zone. The thickness and composition of the IM layers were evaluated using image analysis system and electron back-scatter diffraction (EBSD), respectively. Moreover, kernel average misorientation (KAM) analysis was performed to evaluate the level of stored energy in the as-welded state. The results showed that the growth kinetics of the IM layer was not governed by a parabolic diffusion law. Presence of the IM compounds as well as high stored energy near the joint interface of the as-welded sample was recognized to be the origin of the observed deviation from the parabolic diffusion law. - Highlights: • This work provided a new insight into growth kinetics of Al–Fe IM thickness. • The growth kinetics of IM layer was not governed by a parabolic diffusion law. • IM near the joint interface was the origin of deviation from the parabolic law. • High stored energy at joint interface was origin of deviation from parabolic law.

  4. An intermetallic Au24Ag20 superatom nanocluster stabilized by labile ligands.

    PubMed

    Wang, Yu; Su, Haifeng; Xu, Chaofa; Li, Gang; Gell, Lars; Lin, Shuichao; Tang, Zichao; Häkkinen, Hannu; Zheng, Nanfeng

    2015-04-01

    An intermetallic nanocluster containing 44 metal atoms, Au24Ag20(2-SPy)4(PhC≡C)20Cl2, was successfully synthesized and structurally characterized by single-crystal analysis and density funtional theory computations. The 44 metal atoms in the cluster are arranged as a concentric three-shell Au12@Ag20@Au12 Keplerate structure having a high symmetry. For the first time, the co-presence of three different types of anionic ligands (i.e., phenylalkynyl, 2-pyridylthiolate, and chloride) was revealed on the surface of metal nanoclusters. Similar to thiolates, alkynyls bind linearly to surface Au atoms using their σ-bonds, leading to the formation of two types of surface staple units (PhC≡C-Au-L, L = PhC≡C(-) or 2-pyridylthiolate) on the cluster. The co-presence of three different surface ligands allows the site-specific surface and functional modification of the cluster. The lability of PhC≡C(-) ligands on the cluster was demonstrated, making it possible to keep the metal core intact while removing partial surface capping. Moreover, it was found that ligand exchange on the cluster occurs easily to offer various derivatives with the same metal core but different surface functionality and thus different solubility.

  5. Atomic disorder induced by mechanical milling in the intermetallic compound CoAl

    NASA Astrophysics Data System (ADS)

    Di, L. M.; Bakker, H.; de Boer, F. R.

    1992-10-01

    The stoichiometric intermetallic compound CoAl with the CsCl-structure was subjected to ball milling. Structural changes during ball milling were studied by measurements of the magnetization and the lattice parameter. The behaviour of Coal upon milling turns out to be quite similar to that of CoGa. The increase of the magnetization and the decrease of the lattice parameter with the milling time show that, similar to CoGa, triple-defect disorder is generated by ball milling. By comparing the measured magnetization to the magnetization of Co xAl 100- x compounds with excess Co, the concentration of defects is derived for milled samples. In order to interpret our results, the existing experimental data of lattice parameters, X-ray densities calculated from the lattice parameters and macroscopic densities for Co xAl 100- x compounds were analyzed according to Edelin's equations. The defect volumes for vacancies and anti-site atoms obtained by fitting these experimental data have reasonable values. By means of the defect concentrations obtained from our magnetization measurements and the defect volumes by fitting the experimental data, the change of the lattice parameter was calculated by means of Edelin's equation. The agreement between the calculated lattice parameter and the measured lattice parameter is quite satisfactory.

  6. Launch Load Resistant Spacecraft Mechanism Bearings Made From NiTi Superelastic Intermetallic Materials

    NASA Technical Reports Server (NTRS)

    Dellacorte, Christopher; Moore, Lewis E.

    2014-01-01

    Compared to conventional bearing materials (tool steel and ceramics), emerging Superelastic Intermetallic Materials (SIMs), such as 60NiTi, have significantly lower elastic modulus and enhanced strain capability. They are also immune to atmospheric corrosion (rusting). This offers the potential for increased resilience and superior ability to withstand static indentation load without damage. In this paper, the static load capacity of hardened 60NiTi 50mm bore ball-bearing races are measured to correlate existing flat-plate indentation load capacity data to an actual bearing geometry through the Hertz stress relations. The results confirmed the validity of using the Hertz stress relations to model 60NiTi contacts; 60NiTi exhibits a static stress capability (3.1GPa) between that of 440C (2.4GPa) and REX20 (3.8GPa) tool steel. When the reduced modulus and extended strain capability are taken into account, 60NiTi is shown to withstand higher loads than other bearing materials. To quantify this effect, a notional space mechanism, a 5kg mass reaction wheel, was modeled with respect to launch load capability when supported on 440C, 60NiTi and REX20 tool steel bearings. For this application, the use of REX20 bearings increased the static load capability of the mechanism by a factor of three while the use of 60NiTi bearings resulted in an order of magnitude improvement compared to the baseline 440C stainless steel bearings.

  7. Joining of Ni-TiC FGM and Ni-Al Intermetallics by Centrifugal Combustion Synthesis

    SciTech Connect

    Ohmi, Tatsuya; Matsuura, Kiyotaka; Iguchi, Manabu; Mizuma, Kiminori

    2008-02-15

    A centrifugal combustion synthesis (CCS) process has been investigated to join a Ni-Al intermetallic compound and a Ni-TiC cermet. The cermet, a tubular graphite mold, and a green compact of reactants consisting of Al, Ni and NiO were set in a centrifugal caster. When the combustion synthesis reaction was induced in the centrifugal force field, a synthesized molten Ni-Al alloy flowed into the graphite mold and joined to the cermet. The soundness of the joint interface depended on the volume percentage of TiC phase in the cermet. A lot of defects were formed near the interface between the Ni-TiC cermet and the cast Ni-Al alloy when the volume percentage of TiC was 50% or higher. For this kind of cermet system, using a functionally graded cermet such as Ni-10 vol.%TiC/Ni-25 vol.%TiC/Ni-50 vol.%TiC overcame this difficulty. The four-point bending strength of the joined specimen consisting of the three-layered FGM cermet and cast Ni-29 mol%Al alloy was 1010 MPa which is close to the result for a Ni-29 mol%Al alloy specimen.

  8. Discovery and characterization of magnetism in sigma-phase intermetallic Fe-Re compounds

    SciTech Connect

    Cieślak, J. Dubiel, S. M.; Tobola, J.; Reissner, M.

    2014-11-14

    Systematic experimental studies (vibrating sample magnetometry) supported by theoretical calculations (electronic structure by spin self-consistent Korringa-Kohn-Rostoker Green's function method) were performed on a series of intermetallic sigma-phase Fe{sub 100−x}Re{sub x} (x = 43–53) compounds. All investigated samples exhibit magnetism with an ordering temperature ranging between ∼65 K for x = 43 and ∼23 K for x = 53. The magnetism was revealed to be itinerant and identified as a spin-glass (SG) possibly having a re-entrant character. The SG was found to be heterogeneous, viz., two regimes could be distinguished as far as irreversibility in temperature dependence of magnetization is concerned: (1) of a weak irreversibility and (2) of a strong one. According to the theoretical calculations, the main contribution to the magnetism comes from Fe atoms occupying all five sub lattices, while Re atoms have rather small magnetic moments. However, the calculated average magnetic moments highly (ferromagnetic ordering model) or moderately (antiparallel ordering model) overestimate the experimental data.

  9. Surface structure of the Ag-In-(rare earth) complex intermetallics

    NASA Astrophysics Data System (ADS)

    Hars, S. S.; Sharma, H. R.; Smerdon, J. A.; Yadav, T. P.; Al-Mahboob, A.; Ledieu, J.; Fournée, V.; Tamura, R.; McGrath, R.

    2016-05-01

    We present a study of the surface structure of the Ag-In-RE (RE: rare-earth elements Gd, Tb, and Yb) complex intermetallics using scanning tunneling microscopy and low-energy electron diffraction. The surface of the Ag-In-Yb approximant prepared by sputter-annealing methods under ultrahigh-vacuum conditions produces a flat (100) surface with no facets. However, the Ag-In-Gd and Ag-In-Tb 1/1 approximants, which have a surface miscut of about 12∘ relative to the (100) plane, develop surface facets along various crystallographic directions. The structure of each facet can be explained as a truncation of the rhombic triacontahedral clusters, i.e., the main building blocks of these systems. Despite their differences in atomic structure, symmetry, and density, the facets show common features. The facet planes are In rich. The analysis of the nearest-neighbor atom distances suggests that In atoms form bonds with the RE atoms, which we suggest is a key factor that stabilizes even low-density facet planes.

  10. Physical properties and electronic structure of La3Co and La3Ni intermetallic superconductors

    NASA Astrophysics Data System (ADS)

    Strychalska, J.; Roman, M.; Sobczak, Z.; Wiendlocha, B.; Winiarski, M. J.; Ronning, F.; Klimczuk, T.

    2016-09-01

    La3Co and La3Ni are reported superconductors with transition temperatures of 4.5 and 6 K, respectively. Here, we reinvestigate the physical properties of these two intermetallic compounds with magnetic susceptibility χ, specific heat Cp and electrical resistivity ρ measurements down to 1.9 K. Although bulk superconductivity is confirmed in La3Co, as observed previously, only a trace of it is found in La3Ni, indicating that the superconductivity in La3Ni originates from an impurity phase. Superconducting state parameters for La3Co, including lower and upper critical fields and the superconducting gap, are estimated. Results of the theoretical calculations of the electronic structure for both materials are also presented, and comparison of the Fermi level location in La3Co versus La3Ni explains its larger superconducting Tc. A major discrepancy between band structure calculations and the experimentally measured Sommerfeld coefficient is found. The measured electronic density of states is about 2.5 times larger than the theoretical value for La3Co. This effect cannot be explained by the electron-phonon interaction alone. Renormalization of γ, as well as an ∼T2 behavior of the resistivity, suggests the presence of spin fluctuations in both systems.

  11. Combustion chemical vapor desposited coatings for thermal barrier coating systems

    SciTech Connect

    Hampikian, J.M.; Carter, W.B.

    1995-10-01

    The new deposition process, combustion chemical vapor deposition, shows a great deal of promise in the area of thermal barrier coating systems. This technique produces dense, adherent coatings, and does not require a reaction chamber. Coatings can therefore be applied in the open atmosphere. The process is potentially suitable for producing high quality CVD coatings for use as interlayers between the bond coat and thermal barrier coating, and/or as overlayers, on top of thermal barrier coatings.

  12. Tailored coatings for hardfacing

    SciTech Connect

    Dustoor, M.R.; Moskowitz, L.N.

    1984-01-01

    An update on Conforma Clad coatings, first presented at the 1982 National Powder Metallurgy Conference in Montreal, Canada, is presented. The major advantage is the ability to offer selective-area coatings in a wide range of thicknesses and material choices while retaining dimensional and edge control of the coating. Complex geometries can be coated with a high materials utilization and with coating properties tailored to the end application. Porosity and bond strength values can match or exceed those seen with the best commercially available thermal sprayed coatings. The ability of the process to balance abrasion resistance and toughness requirements for a specific wear mode, is illustrated by microstructural control of the size, shape and density of carbide particles contained in the coatings. Dry sand abrasive test data are provided on Conforma Clad coatings and competitive processes. Ongoing developments of non-furnace fusion techniques, such as laser cladding, are presented and the microstructures compared with those obtained with conventional coating processes. Commercial applications for these coatings are highlighted with some typical examples.

  13. Amorphous alumina oxidation protective coatings for Zircaloy based on a compositional gradient layer system

    NASA Astrophysics Data System (ADS)

    Park, Sang Tae

    Waterside corrosion of the Zircaloy cladding encasing the uranium oxide pellets is one of the primary factors limiting high "burn up" of nuclear fuel in pressurized water reactors (PWRs). High "burn up" can significantly impact plant safety and economics. Amorphous aluminum oxide coatings with aluminum-based compositional gradient layers (CGLs) were fabricated to develop ceramic coating corrosion protection systems for Zircaloy. Aluminum films were deposited on Zircaloy substrates by electron-beam evaporation, and two-step heat treatments were performed at near the melting temperature of aluminum. Amorphous alumina coatings by rf magnetron sputtering were overcoated on the CGL structures. Morphological and compositional studies were completed using field emission scanning electron microscopy (FE SEM), energy dispersive x-ray analysis (EDX), and auger electron spectroscopy (AES). The AES depth profiles of the annealed coatings showed that gradient compositions of Al, Zr, and O were obtained. Glancing angle x-ray diffraction (GAXRD) analysis showed that a variety of intermetallic and oxide phases (such as Al3Zr, Al2Zr3, Al2O3, ZrO2 and Zr3O) were formed in the coatings during processing. The intermetallic layers improved the adhesion property of the alumina overcoating to Zircaloy substrate, and functioned as oxidation resistant layers. In spite of the successful construction of the compositional gradient layer system with a good adhesion and thermal stability, and the report about the stability of pure alumina and amorphous ceramics in hydrothermal conditions, the amorphous alumina coatings in our study were not stable under nuclear reactor conditions of subcritical water at 350°C and 20.1 MPa (3000 psi). We investigated the behavior of amorphous alumina thin films deposited on Zircaloy substrates in the near-supercritical water. When the coatings were exposed to the subcritical conditions, hydrothermally grown well-faceted crystallite formation was observed

  14. Formation of intermetallic phases in AlSi7Fe1 alloy processed under microgravity and forced fluid flow conditions and their influence on the permeability

    NASA Astrophysics Data System (ADS)

    Steinbach, S.; Ratke, L.; Zimmermann, G.; Budenkova, O.

    2016-03-01

    Ternary Al-6.5wt.%Si-0.93wt.%Fe alloy samples were directionally solidified on-board of the International Space Station ISS in the ESA payload Materials Science Laboratory (MSL) equipped with Low Gradient Furnace (LGF) under both purely diffusive and stimulated convective conditions induced by a rotating magnetic field. Using different analysis techniques the shape and distribution of the intermetallic phase β-Al5SiFe in the dendritic microstructure was investigated, to study the influence of solidification velocity and fluid flow on the size and spatial arrangement of intermetallics. Deep etching as well as 3-dimensional computer tomography measurements characterized the size and the shape of β-Al5SiFe platelets: Diffusive growth results in a rather homogeneous distribution of intermetallic phases, whereas forced flow promotes an increase in the amount and the size of β-Al5SiFe platelets in the centre region of the samples. The β-Al5SiFe intermetallics can form not only simple platelets, but also be curved, branched, crossed, interacting with dendrites and porosity located. This leads to formation of large and complex groups of Fe-rich intermetallics, which reduce the melt flow between dendrites leading to lower permeability of the mushy zone and might significantly decrease feeding ability in castings.

  15. Stability of molybdenum nanoparticles in Sn-3.8Ag-0.7Cu solder during multiple reflow and their influence on interfacial intermetallic compounds

    SciTech Connect

    Haseeb, A.S.M.A. Arafat, M.M. Johan, Mohd Rafie

    2012-02-15

    This work investigates the effects of molybdenum nanoparticles on the growth of interfacial intermetallic compound between Sn-3.8Ag-0.7Cu solder and copper substrate during multiple reflow. Molybdenum nanoparticles were mixed with Sn-3.8Ag-0.7Cu solder paste by manual mixing. Solder samples were reflowed on a copper substrate in a 250 Degree-Sign C reflow oven up to six times. The molybdenum content of the bulk solder was determined by inductive coupled plasma-optical emission spectrometry. It is found that upon the addition of molybdenum nanoparticles to Sn-3.8Ag-0.7Cu solder, the interfacial intermetallic compound thickness and scallop diameter decreases under all reflow conditions. Molybdenum nanoparticles do not appear to dissolve or react with the solder. They tend to adsorb preferentially at the interface between solder and the intermetallic compound scallops. It is suggested that molybdenum nanoparticles impart their influence on the interfacial intermetallic compound as discrete particles. The intact, discrete nanoparticles, by absorbing preferentially at the interface, hinder the diffusion flux of the substrate and thereby suppress the intermetallic compound growth. - Highlights: Black-Right-Pointing-Pointer Mo nanoparticles do not dissolve or react with the SAC solder during reflow. Black-Right-Pointing-Pointer Addition of Mo nanoparticles results smaller IMC thickness and scallop diameter. Black-Right-Pointing-Pointer Mo nanoparticles influence the interfacial IMC through discrete particle effect.

  16. Coatings for graphite fibers

    NASA Technical Reports Server (NTRS)

    Galasso, F. S.; Scola, D. A.; Veltri, R. D.

    1980-01-01

    Graphite fibers released from composites during burning or an explosion caused shorting of electrical and electronic equipment. Silicon carbide, silica, silicon nitride and boron nitride were coated on graphite fibers to increase their electrical resistances. Resistances as high as three orders of magnitude higher than uncoated fiber were attained without any significant degradation of the substrate fiber. An organo-silicone approach to produce coated fibers with high electrical resistance was also used. Celion 6000 graphite fibers were coated with an organo-silicone compound, followed by hydrolysis and pyrolysis of the coating to a silica-like material. The shear and flexural strengths of composites made from high electrically resistant fibers were considerably lower than the shear and flexural strengths of composites made from the lower electrically resistant fibers. The lower shear strengths of the composites indicated that the coatings on these fibers were weaker than the coating on the fibers which were pyrolyzed at higher temperature.

  17. Structural evolution of electroless Ni-P coating on Al-12 wt.% Si alloy during heat treatment at high temperatures

    NASA Astrophysics Data System (ADS)

    Vojtěch, D.; Novák, M.; Zelinková, M.; Novák, P.; Michalcová, A.; Fabián, T.

    2009-01-01

    The work is concerned with the high-temperature heat treatment of an Al-12 wt.% Si alloy coated by an electroless Ni-P layer. The electroless deposition took place on a pre-treated substrate in a bath containing nickel hypophosphite, nickel lactate and lactic acid. Resulting Ni-P deposit showed a thickness of about 8 μm. The coated samples were heat-treated at 200-550 °C/1-24 h. LM, SEM, EDS and XRD were used to investigate phase transformations. Adherence to the substrate was estimated from the scratch test and microhardness of the heat-treated layers was also measured. It is found that various phase transformations occur, as both temperature and annealing time increase. These include (1) amorphous Ni-P → Ni + Ni 3P, (2) Al + Ni → Al 3Ni, (3) Ni 3P → Ni 12P 5 + Ni, (4) Ni 12P 5 → Ni 2P + Ni, and (5) Al 3Ni + Ni → Al 3Ni 2. The formation of intermetallic phases, particularly Al 3Ni 2, leads to significant surface hardening, however, too thick layers of intermetallics reduce the adherence to the substrate. Based on the growth kinetics of the intermetallic phases, diffusion coefficients of Ni in Al 3Ni and Al 3Ni 2 at 450-550 °C are estimated as follows: D(Al 3Ni, 450 °C) ≈ 6 × 10 -12 cm 2 s -1, D(Al 3Ni, 550 °C) ≈ 4 × 10 -11 cm 2 s -1, D(Al 3Ni 2, 450 °C) ≈ 1 × 10 -12 cm 2 s -1 and D(Al 3Ni 2, 550 °C) ≈ 1 × 10 -11 cm 2 s -1. Mechanisms of phase transformations are discussed in relation to the elemental diffusion.

  18. Optical coating in space

    NASA Technical Reports Server (NTRS)

    Bunner, A. N.

    1983-01-01

    A technological appraisal of the steps required to approach the goal of in-situ optical coating, cleaning and re-coating the optical elements of a remote telescope in space is reported. Emphasis is placed on the high ultraviolet throughput that a telescope using bare aluminum mirrors would offer. A preliminary design is suggested for an Orbital Coating Laboratory to answer basic technical questions.

  19. Solar selective absorption coatings

    DOEpatents

    Mahoney, Alan R.; Reed, Scott T.; Ashley, Carol S.; Martinez, F. Edward

    2004-08-31

    A new class of solar selective absorption coatings are disclosed. These coatings comprise a structured metallic overlayer such that the overlayer has a sub-micron structure designed to efficiently absorb solar radiation, while retaining low thermal emissivity for infrared thermal radiation. A sol-gel layer protects the structured metallic overlayer from mechanical, thermal, and environmental degradation. Processes for producing such solar selective absorption coatings are also disclosed.

  20. Solar selective absorption coatings

    DOEpatents

    Mahoney, Alan R.; Reed, Scott T.; Ashley, Carol S.; Martinez, F. Edward

    2003-10-14

    A new class of solar selective absorption coatings are disclosed. These coatings comprise a structured metallic overlayer such that the overlayer has a sub-micron structure designed to efficiently absorb solar radiation, while retaining low thermal emissivity for infrared thermal radiation. A sol-gel layer protects the structured metallic overlayer from mechanical, thermal, and environmental degradation. Processes for producing such solar selective absorption coatings are also disclosed.

  1. Thermally sprayed coatings

    SciTech Connect

    Diaz, D.J.; Blann, G.A. )

    1991-05-01

    Standardization of specimen preparation for microstructural evaluation of thermally sprayed coatings is considered. Metallographic specimen preparation procedures including sectioning, encapsulation, planar grinding, and power lapping of thermally sprayed coatings are described. A Co-Ni-Cr-W coating on an AISI 410 stainless steel substrate is used as a control sample. Specimen-preparation techniques have been evaluated through scanning electron microscopy for determining the percentage of apparent porosity and energy dispersive spectroscopy for determining elemental composition.

  2. Investigations of Zr-Ni intermetallic compounds by perturbed angular correlations

    NASA Astrophysics Data System (ADS)

    Dey, C. C.

    2013-09-01

    The hyperfine interactions experienced by 181Ta in ZrNi5 and Zr2Ni7 intermetallic compounds have been investigated by the perturbed angular correlation (PAC) technique. In ZrNi5, a strong electric quadrupole interaction (∼40%) with ωQ=72.0(1) Mrad/s, η=0.25(1), δ=0 at room temperature has been found due to the presence of Zr2Ni7 contaminating phase produced during sample preparation in the arc furnace. A weak quadrupole interaction of Zr2Ni7 (∼5%) with ωQ=65(1) Mrad/s, η=0.24(6), δ=0 has also been observed. The cubic component of ZrNi5 also has been observed (∼40% at room temperature) in this sample along with associated defect (15%). It is found that at 873 K, the cubic fraction increases to ∼54% at the cost of its defect fraction. No magnetic interaction in ZrNi5 has been observed which supports the earlier PAC results but rules out the result of strong magnetic ordering found from magnetization measurement. In Zr2Ni7, two regular fractions corresponding to two different crystallographic sites of Zr have been clearly identified with the parameters ωQ(1)=70.9(1) Mrad/s, η(1)=0.28(1), δ=1.3(3)% and ωQ(2)=64(1) Mrad/s, η(2)=0.34(8), δ=0 while contradictory results were reported from previous measurements.

  3. The atomic structure of low-index surfaces of the intermetallic compound InPd.

    PubMed

    McGuirk, G M; Ledieu, J; Gaudry, É; de Weerd, M-C; Hahne, M; Gille, P; Ivarsson, D C A; Armbrüster, M; Ardini, J; Held, G; Maccherozzi, F; Bayer, A; Lowe, M; Pussi, K; Diehl, R D; Fournée, V

    2015-08-21

    The intermetallic compound InPd (CsCl type of crystal structure with a broad compositional range) is considered as a candidate catalyst for the steam reforming of methanol. Single crystals of this phase have been grown to study the structure of its three low-index surfaces under ultra-high vacuum conditions, using low energy electron diffraction (LEED), X-ray photoemission spectroscopy (XPS), and scanning tunneling microscopy (STM). During surface preparation, preferential sputtering leads to a depletion of In within the top few layers for all three surfaces. The near-surface regions remain slightly Pd-rich until annealing to ∼580 K. A transition occurs between 580 and 660 K where In segregates towards the surface and the near-surface regions become slightly In-rich above ∼660 K. This transition is accompanied by a sharpening of LEED patterns and formation of flat step-terrace morphology, as observed by STM. Several superstructures have been identified for the different surfaces associated with this process. Annealing to higher temperatures (≥750 K) leads to faceting via thermal etching as shown for the (110) surface, with a bulk In composition close to the In-rich limit of the existence domain of the cubic phase. The Pd-rich InPd(111) is found to be consistent with a Pd-terminated bulk truncation model as shown by dynamical LEED analysis while, after annealing at higher temperature, the In-rich InPd(111) is consistent with an In-terminated bulk truncation, in agreement with density functional theory (DFT) calculations of the relative surface energies. More complex surface structures are observed for the (100) surface. Additionally, individual grains of a polycrystalline sample are characterized by micro-spot XPS and LEED as well as low-energy electron microscopy. Results from both individual grains and "global" measurements are interpreted based on comparison to our single crystals findings, DFT calculations and previous literature. PMID:26298146

  4. The atomic structure of low-index surfaces of the intermetallic compound InPd

    NASA Astrophysics Data System (ADS)

    McGuirk, G. M.; Ledieu, J.; Gaudry, É.; de Weerd, M.-C.; Hahne, M.; Gille, P.; Ivarsson, D. C. A.; Armbrüster, M.; Ardini, J.; Held, G.; Maccherozzi, F.; Bayer, A.; Lowe, M.; Pussi, K.; Diehl, R. D.; Fournée, V.

    2015-08-01

    The intermetallic compound InPd (CsCl type of crystal structure with a broad compositional range) is considered as a candidate catalyst for the steam reforming of methanol. Single crystals of this phase have been grown to study the structure of its three low-index surfaces under ultra-high vacuum conditions, using low energy electron diffraction (LEED), X-ray photoemission spectroscopy (XPS), and scanning tunneling microscopy (STM). During surface preparation, preferential sputtering leads to a depletion of In within the top few layers for all three surfaces. The near-surface regions remain slightly Pd-rich until annealing to ˜580 K. A transition occurs between 580 and 660 K where In segregates towards the surface and the near-surface regions become slightly In-rich above ˜660 K. This transition is accompanied by a sharpening of LEED patterns and formation of flat step-terrace morphology, as observed by STM. Several superstructures have been identified for the different surfaces associated with this process. Annealing to higher temperatures (≥750 K) leads to faceting via thermal etching as shown for the (110) surface, with a bulk In composition close to the In-rich limit of the existence domain of the cubic phase. The Pd-rich InPd(111) is found to be consistent with a Pd-terminated bulk truncation model as shown by dynamical LEED analysis while, after annealing at higher temperature, the In-rich InPd(111) is consistent with an In-terminated bulk truncation, in agreement with density functional theory (DFT) calculations of the relative surface energies. More complex surface structures are observed for the (100) surface. Additionally, individual grains of a polycrystalline sample are characterized by micro-spot XPS and LEED as well as low-energy electron microscopy. Results from both individual grains and "global" measurements are interpreted based on comparison to our single crystals findings, DFT calculations and previous literature.

  5. Magnetoelastic properties of substituted Er1-xGdxMn6Sn6 intermetallic system

    NASA Astrophysics Data System (ADS)

    Tabatabai Yazdi, Sh.; Tajabor, N.; Roknabadi, M. Rezaee; Behdani, M.; Pourarian, F.

    2014-06-01

    The forced magnetostriction of polycrystalline samples of Er1-xGdxMn6Sn6 (0≤x≤1) intermetallics with hexagonal HfFe6Ge6-type structure is investigated in the temperature range of 77-480 K. Gd substitution has a significant effect on interatomic distances and especially on inter-sublattice R-Mn couplings. The replacement of Er by Gd results in increasing the ordering temperature followed by reinforcement of the R-Mn coupling, as well as decreasing the magnetostriction values owing to the S-state character of Gd3+ ions. The results show that the contribution of Er sublattice to anisotropic magnetoelastic effects is positive, while that of Gd and Mn is negative. All the examined samples exhibit considerable magnetovolume anomalies at the ordering temperature (TC=338, 381, 412 and 434 K for the samples with x=0, 0.2, 0.6 and 1.0, respectively). While the unsubstituted sample exhibits metamagnetic transitions, Gd-contained compounds do not show this behavior, owing to the strong Gd-Mn coupling. The experimental results obtained are discussed in the framework of the two-magnetic sublattice by bearing in mind the lattice parameter dependence of the interlayer Mn-Mn exchange interaction in these layered compounds. From the temperature dependence of magnetostriction values and considering the magnetostriction equation for a hexagonal structure, we attempt to determine the signs of some of the magnetostriction constants for these compounds and the influence of Gd substitution on them.

  6. Launch Load Resistant Spacecraft Mechanism Bearings Made From NiTi Superelastic Intermetallic Materials

    NASA Technical Reports Server (NTRS)

    DellaCorte, Christopher; Moore, Lewis E., III

    2014-01-01

    Compared to conventional bearing materials (tool steel and ceramics), emerging Superelastic Intermetallic Materials (SIMs), such as 60NiTi, have significantly lower elastic modulus and enhanced strain capability. They are also immune to atmospheric corrosion (rusting). This offers the potential for increased resilience and superior ability to withstand static indentation load without damage. In this paper, the static load capacity of hardened 60NiTi 50-mm-bore ball bearing races are measured to correlate existing flat-plate indentation load capacity data to an actual bearing geometry through the Hertz stress relations. The results confirmed the validity of using the Hertz stress relations to model 60NiTi contacts; 60NiTi exhibits a static stress capability (approximately 3.1 GPa) between that of 440C (2.4 GPa) and REX20 (3.8 GPa) tool steel. When the reduced modulus and extended strain capability are taken into account, 60NiTi is shown to withstand higher loads than other bearing materials. To quantify this effect, a notional space mechanism, a 5-kg mass reaction wheel, was modeled with respect to launch load capability when supported on standard (catalogue geometry) design 440C; 60NiTi and REX20 tool steel bearings. For this application, the use of REX20 bearings increased the static load capability of the mechanism by a factor of three while the use of 60NiTi bearings resulted in an order of magnitude improvement compared to the baseline 440C stainless steel bearings

  7. Electromigration effect on intermetallic growth and Young's modulus in SAC solder joint

    NASA Astrophysics Data System (ADS)

    Xu, Luhua; Pang, John H. L.; Ren, Fei; Tu, K. N.

    2006-12-01

    Solid-state intermetallic compound (IMC) growth behavior plays and important role in solder joint reliability of electronic packaging assemblies. The directional impact of electromigration (EM) on the growth of interfacial IMCs in Ni/SAC/Ni, Cu/SAC/Ni single BGA ball solder joint, and fine pitch ball-grid-array (FPBGA) at the anode and cathode sides is reported in this study. When the solder joint was subjected to a current density of 5,000 A/cm2 at 125°C or 150°C, IMC layer growth on the anode interface was faster than that on the cathode interface, and both were faster than isothermal aging due to the Joule heating effect. The EM affects the IMC growth rate, as well as the composition and mechanical properties. The Young’s modulus and hardness were measured by the nanoindentation continuous stiffness measurement (CSM) from planar IMC surfaces after EM exposure. Different values were observed at the anode and cathode. The energy-dispersive x-ray (EDX) line scan analysis was conducted at the interface from the cathode to anode to study the presence of species; Ni was found in the anode IMC at SAC/Cu in the Ni/SAC/Cu joint, but not detected when the current was reverse. Electron-probe microanalysis (EPMA) measurement on the Ni/SAC/Ni specimen also confirmed the polarized Ni and Cu distributions in cathode and anode IMCs, which were (Ni0.57Cu0.43)3Sn4 and (Cu0.73Ni0.27)6Sn5, respectively. Thus, the Young’s moduli of the IMC are 141 and 175 GPa, respectively.

  8. Formation of Intermetallic Compounds Between Liquid Sn and Various CuNi x Metallizations

    NASA Astrophysics Data System (ADS)

    Vuorinen, V.; Yu, H.; Laurila, T.; Kivilahti, J. K.

    2008-06-01

    Interfacial reactions between liquid Sn and various Cu-Ni alloy metallizations as well as the subsequent phase transformations during the cooling were investigated with an emphasis on the microstructures of the reaction zones. It was found that the extent of the microstructurally complex reaction layer (during reflow at 240°C) does not depend linearly on the Ni content of the alloy metallization. On the contrary, when Cu is alloyed with Ni, the rate of thickness change of the total reaction layer first increases and reaches a maximum at a composition of about 10 at.% Ni. The reaction layer is composed of a relatively uniform continuous (Cu,Ni)6Sn5 reaction layer (a uniphase layer) next to the NiCu metallizations and is followed by the two-phase solidification structures between the single-phase layer and Sn matrix. The thickness of the two-phase layer, where the intermetallic tubes and fibers have grown from the continuous interfacial (Cu,Ni)6Sn5 layer, varies with the Ni-to-Cu ratio of the alloy metallization. In order to explain the formation mechanism of the reaction layers and their observed kinetics, the phase equilibria in the Sn-rich side of the SnCuNi system at 240°C were evaluated thermodynamically utilizing the available data, and the results of the Sn/Cu x Ni1- x diffusion couple experiments. With the help of the assessed data, one can also evaluate the minimum Cu content of Sn-(Ag)-Cu solder, at which (Ni,Cu)3Sn4 transforms into (Cu,Ni)6Sn5, as a function of temperature and the composition of the liquid solders.

  9. Absence of the hyperfine magnetic field at the Ru site in ferromagnetic rare-earth intermetallics

    SciTech Connect

    Coffey, D.; DeMarco, M.; Ho, P. C.; Maple, M. B.; Sayles, T.; Lynn, J. W.; Huang, Q.; Toorongian, S.; Haka, M.

    2010-05-01

    The Moessbauer effect (ME) is frequently used to investigate magnetically ordered systems. One usually assumes that the magnetic order induces a hyperfine magnetic field, B{sub hyperfine}, at the ME active site. This is the case in the ruthenates, where the temperature dependence of B{sub hyperfine} at {sup 99}Ru sites tracks the temperature dependence of the ferromagnetic or antiferromagnetic order. However this does not happen in the rare-earth intermetallics, GdRu{sub 2} and HoRu{sub 2}. Specific heat, magnetization, magnetic susceptibility, Moessbauer effect, and neutron diffraction have been used to study the nature of the magnetic order in these materials. Both materials are found to order ferromagnetically at 83.1 and 15.3 K, respectively. Despite the ferromagnetic order of the rare-earth moments in both systems, there is no evidence of a correspondingly large B{sub hyperfine} in the Moessbauer spectrum at the Ru site. Instead the measured spectra consist of a narrow peak at all temperatures which points to the absence of magnetic order. To understand the surprising absence of a transferred hyperfine magnetic field, we carried out ab initio calculations which show that spin polarization is present only on the rare-earth site. The electron spin at the Ru sites is effectively unpolarized and, as a result, B{sub hyperfine} is very small at those sites. This occurs because the 4d Ru electrons form broad conduction bands rather than localized moments. These 4d conduction bands are polarized in the region of the Fermi energy and mediate the interaction between the localized rare-earth moments.

  10. The atomic structure of low-index surfaces of the intermetallic compound InPd

    SciTech Connect

    McGuirk, G. M.; Ledieu, J.; Gaudry, É.; Weerd, M.-C.; Fournée, V. de; Hahne, M.; Gille, P.; Ivarsson, D. C. A.; Armbrüster, M.; Ardini, J.; Held, G.; Maccherozzi, F.; Bayer, A.; Lowe, M.; Pussi, K.; Diehl, R. D.

    2015-08-21

    The intermetallic compound InPd (CsCl type of crystal structure with a broad compositional range) is considered as a candidate catalyst for the steam reforming of methanol. Single crystals of this phase have been grown to study the structure of its three low-index surfaces under ultra-high vacuum conditions, using low energy electron diffraction (LEED), X-ray photoemission spectroscopy (XPS), and scanning tunneling microscopy (STM). During surface preparation, preferential sputtering leads to a depletion of In within the top few layers for all three surfaces. The near-surface regions remain slightly Pd-rich until annealing to ∼580 K. A transition occurs between 580 and 660 K where In segregates towards the surface and the near-surface regions become slightly In-rich above ∼660 K. This transition is accompanied by a sharpening of LEED patterns and formation of flat step-terrace morphology, as observed by STM. Several superstructures have been identified for the different surfaces associated with this process. Annealing to higher temperatures (≥750 K) leads to faceting via thermal etching as shown for the (110) surface, with a bulk In composition close to the In-rich limit of the existence domain of the cubic phase. The Pd-rich InPd(111) is found to be consistent with a Pd-terminated bulk truncation model as shown by dynamical LEED analysis while, after annealing at higher temperature, the In-rich InPd(111) is consistent with an In-terminated bulk truncation, in agreement with density functional theory (DFT) calculations of the relative surface energies. More complex surface structures are observed for the (100) surface. Additionally, individual grains of a polycrystalline sample are characterized by micro-spot XPS and LEED as well as low-energy electron microscopy. Results from both individual grains and “global” measurements are interpreted based on comparison to our single crystals findings, DFT calculations and previous literature.

  11. Aircraft surface coatings

    NASA Technical Reports Server (NTRS)

    1983-01-01

    A series of studies in which films and liquid spray-on materials were evaluated in the laboratory for transport aircraft external surface coatings are summarized. Elastomeric polyurethanes were found to best meet requirements. Two commercially available products, CAAPCO B-274 and Chemglaze M313, were subjected to further laboratory testing, airline service evaluations, and drag-measurement flight tests. It was found that these coatings were compatible with the severe operating environment of airlines and that coatings reduced airplane drag. An economic analysis indicated significant dollar benefits to airlines from application of the coatings.

  12. Oxide coating development

    SciTech Connect

    Stinton, D.P.

    1995-06-01

    Monolithic SiC heat exchangers and fiber-reinforced SiC-matrix composite heat exchangers and filters are susceptible to corrosion by alkali metals at elevated temperatures. Protective coatings are currently being developed to isolate the SiC materials from the corrodants. Unfortunately, these coatings typically crack and spall when applied to SiC substrates. The purpose of this task is to determine the feasibility of using a compliant material between the protective coating and the substrate. The low-modulus compliant layer could absorb stresses and eliminate cracking and spalling of the protective coatings.

  13. Zinc phosphate conversion coatings

    DOEpatents

    Sugama, T.

    1997-02-18

    Zinc phosphate conversion coatings for producing metals which exhibit enhanced corrosion prevention characteristics are prepared by the addition of a transition-metal-compound promoter comprising a manganese, iron, cobalt, nickel, or copper compound and an electrolyte such as polyacrylic acid, polymethacrylic acid, polyitaconic acid and poly-L-glutamic acid to a phosphating solution. These coatings are further improved by the incorporation of Fe ions. Thermal treatment of zinc phosphate coatings to generate {alpha}-phase anhydrous zinc phosphate improves the corrosion prevention qualities of the resulting coated metal. 33 figs.

  14. Zinc phosphate conversion coatings

    DOEpatents

    Sugama, Toshifumi

    1997-01-01

    Zinc phosphate conversion coatings for producing metals which exhibit enhanced corrosion prevention characteristics are prepared by the addition of a transition-metal-compound promoter comprising a manganese, iron, cobalt, nickel, or copper compound and an electrolyte such as polyacrylic acid, polymethacrylic acid, polyitaconic acid and poly-L-glutamic acid to a phosphating solution. These coatings are further improved by the incorporation of Fe ions. Thermal treatment of zinc phosphate coatings to generate .alpha.-phase anhydrous zinc phosphate improves the corrosion prevention qualities of the resulting coated metal.

  15. Coatings for Graphite Fibers

    NASA Technical Reports Server (NTRS)

    Galasso, F. S.; Scola, D. A.; Veltri, R. D.

    1980-01-01

    Several approaches for applying high resistance coatings continuously to graphite yarn were investigated. Two of the most promising approaches involved (1) chemically vapor depositing (CVD) SiC coatings on the surface of the fiber followed by oxidation, and (2) drawing the graphite yarn through an organo-silicone solution followed by heat treatments. In both methods, coated fibers were obtained which exhibited increased electrical resistances over untreated fibers and which were not degraded. This work was conducted in a previous program. In this program, the continuous CVD SiC coating process used on HTS fiber was extended to the coating of HMS, Celion 6000, Celion 12000 and T-300 graphite fiber. Electrical resistances three order of magnitude greater than the uncoated fiber were measured with no significant degradation of the fiber strength. Graphite fibers coated with CVD Si3N4 and BN had resistances greater than 10(exp 6) ohm/cm. Lower pyrolysis temperatures were used in preparing the silica-like coatings also resulting in resistances as high as three orders of magnitude higher than the uncoated fiber. The epoxy matrix composites prepared using these coated fibers had low shear strengths indicating that the coatings were weak.

  16. Hydride Properties and IRON-57 Mossbauer Effect Studies in TITANIUM(COPPER(1-Y)IRON(Y)) Intermetallic Compounds.

    NASA Astrophysics Data System (ADS)

    Zakaria, Ahmad

    1987-12-01

    The hydrogen absorption properties of the Ti(Cu _{rm 1-y}Fe _{rm y}) (0 <=q y <=q 1) intermetallic compound were systematically investigated. X-ray diffraction data indicated that the intermetallic compound adopted the gammaTiCu structure for 0 <=q y <=q.1 and crystallized in the TiFe structure for.5 <=q y <=q 1. A mixture of these two phases was observed for 0.1 < y <.5. The lattice parameters for the pure intermetallic compounds and hydrided samples were measured. The heat of hydride formation, DeltaH, as a function of Fe content was determined from pressure-composition isotherms and the Van't Hoff relation. In the composition range 0 <=q y <=q.1 the value of DeltaH varied from -74.3 kJ (mole H_{2 })^{-1} to -59.1 kJ (mole H_{2})^{ -1}. For.5 <=q y <=q 1 it went from -49.5 kJ (mole H_{2})^{-1} to -27.3 kJ (mole H_ {2})^{-1}. We have found that DeltaH values derived from a model proposed by Shilov et al. for calculating DeltaH of the multicomponent hydrides were in good agreement with the experimental data by about 3%. Other properties of the hydride such as hydrogen storage capacity and hysteresis effect were also found to be y dependent. Systematic ^{57}Fe Mossbauer effect studies were also carried out in the intermetallic compound and hydride systems with the emphasis on the isomer shift measurements. The total s-electron densities at the Fe nucleus (|psi_{ rm s}({rm o})|^ {2}) increases when the Fe content y decreases in the pure intermetallic compounds. | psi_{rm s}({rm o })|^{2} decreases with the introduction of the hydrogen. In the hydride system |psi_{rm s}({rm o})|^{2 } was found to be y independent. Interpretation of the data was based on the changes in | psi_{rm s}({rm o })|^{2} due to expansion and contraction of the host lattice and the electronic structure differences. The decrease in | psi_{rm s}({rm o })|^{2} due to the hydrogenation in the TiCu-like hydride (0 <=q y <=q.1) could be accounted for by the volume effect only. For TiFe-like hydride

  17. Exploring phase stability, electronic and mechanical properties of Ce-Pb intermetallic compounds using first-principles calculations

    NASA Astrophysics Data System (ADS)

    Tao, Xiaoma; Wang, Ziru; Lan, Chunxiang; Xu, Guanglong; Ouyang, Yifang; Du, Yong

    2016-05-01

    The phase stability, electronic and mechanical properties of Ce-Pb intermetallics have been investigated by using first-principles calculations. Five stable and four metastable phases of Ce-Pb intermetallics were verified. Among them, CePb2 has been confirmed as HfGa2-type structure. For Ce5Pb3, the high pressure phase transformation from D8m to D88 with trivalent Ce has been predicted to occur at P=1.2 GPa and a high temperature phase transformation has been predicted from D8m to D88 with tetravalent Ce at 531.5 K. The calculated lattice constants of the five stable phases are in good agreement with experimental values. The electronic density of states, charge density and electron localization function of Ce3Pb have been calculated, which indicated that the Ce and Pb show ionic behavior. The polycrystalline bulk modulus, shear modulus, Young's modulus, and Poisson's ratio are also estimated from the calculated single crystalline elastic constants. All of the calculated elastic constants satisfy mechanical stability criteria. The microhardness and mechanical anisotropy are predicted. The anisotropic nature of the Ce-Pb intermetallic compounds are demonstrated by the three-dimensional orientation dependent surfaces of Young's moduli and linear compressibility are also demonstrated. The longitudinal, transverse and average sound velocities and the Debye temperatures are also obtained in this work. The Ce3Pb has the largest Debye temperature of 192.6 K, which means the Ce3Pb has a highest melting point and high thermal conductivity than other compounds.

  18. Processing and operating experience of Ni{sub 3}Al-based intermetallic alloy IC-221M

    SciTech Connect

    Sikka, V.K.; Santella, M.L.; Orth, J.E.

    1997-05-01

    The cast Ni{sub 3}Al-based intermetallic alloy IC-221M is the most advanced in its commercial applications. This paper presents progress made for this alloy in the areas of: (1) composition optimization; (2) melting process development; (3) casting process; (4) mechanical properties; (5) welding process, weld repairs, and thermal aging response; and (6) applications. This paper also reviews the operating experience with several of the components. The projection for future growth in the applications of nickel aluminide is also discussed.

  19. Effects of metallic nanoparticle doped flux on the interfacial intermetallic compounds between lead-free solder ball and copper substrate

    SciTech Connect

    Sujan, G.K. Haseeb, A.S.M.A. Afifi, A.B.M.

    2014-11-15

    Lead free solders currently in use are prone to develop thick interfacial intermetallic compound layers with rough morphology which are detrimental to the long term solder joint reliability. A novel method has been developed to control the morphology and growth of intermetallic compound layers between lead-free Sn–3.0Ag–0.5Cu solder ball and copper substrate by doping a water soluble flux with metallic nanoparticles. Four types of metallic nanoparticles (nickel, cobalt, molybdenum and titanium) were used to investigate their effects on the wetting behavior and interfacial microstructural evaluations after reflow. Nanoparticles were dispersed manually with a water soluble flux and the resulting nanoparticle doped flux was placed on copper substrate. Lead-free Sn–3.0Ag–0.5Cu solder balls of diameter 0.45 mm were placed on top of the flux and were reflowed at a peak temperature of 240 °C for 45 s. Angle of contact, wetting area and interfacial microstructure were studied by optical microscopy, field emission scanning electron microscopy and energy-dispersive X-ray spectroscopy. It was observed that the angle of contact increased and wetting area decreased with the addition of cobalt, molybdenum and titanium nanoparticles to flux. On the other hand, wettability improved with the addition of nickel nanoparticles. Cross-sectional micrographs revealed that both nickel and cobalt nanoparticle doping transformed the morphology of Cu{sub 6}Sn{sub 5} from a typical scallop type to a planer one and reduced the intermetallic compound thickness under optimum condition. These effects were suggested to be related to in-situ interfacial alloying at the interface during reflow. The minimum amount of nanoparticles required to produce the planer morphology was found to be 0.1 wt.% for both nickel and cobalt. Molybdenum and titanium nanoparticles neither appear to undergo alloying during reflow nor have any influence at the solder/substrate interfacial reaction. Thus, doping

  20. X-ray nano-diffraction study of Sr intermetallic phase during solidification of Al-Si hypoeutectic alloy

    SciTech Connect

    Manickaraj, Jeyakumar; Gorny, Anton; Shankar, Sumanth; Cai, Zhonghou

    2014-02-17

    The evolution of strontium (Sr) containing intermetallic phase in the eutectic reaction of Sr-modified Al-Si hypoeutectic alloy was studied with high energy synchrotron beam source for nano-diffraction experiments and x-ray fluorescence elemental mapping. Contrary to popular belief, Sr does not seem to interfere with the Twin Plane Re-entrant Edge (TPRE) growth mechanism of eutectic Si, but evolves as the Al{sub 2}Si{sub 2}Sr phase during the eutectic reaction at the boundary between the eutectic Si and Al grains.

  1. Behavior of alloys of the PtPd intermetallic compound with Hf and Zr in the electrosynthesis of peroxo salts

    SciTech Connect

    Toroptseva, N.T.; Vaseva, A.Yu.

    1988-08-10

    The objective of this study was to investigate the behavior of anodes made of alloys of the PtPd intermetallic compound with Hf and Zr in the synthesis of potassium peroxodicarbonates and peroxoborates. The investigations were based on polarization measurements in different regimes on stationary and rotating electrodes, the determination of the current yield of active oxygen in galvano- and potentiostatic syntheses, and the study of the kinetics of catalytic decomposition of peroxide solutions in the presence of the electrode in the range 289-308 K.

  2. Ab initio investigation of the electronic, lattice dynamic and thermodynamic properties of ScCd intermetallic alloy

    NASA Astrophysics Data System (ADS)

    Adetunji, B. I.; Olayinka, A. S.; Fashae, J. B.; Ozebo, V. C.

    2016-08-01

    The electronic structures, lattice dynamics and thermodynamic properties of rare-earth intermetallic ScCd alloy are studied by the first-principles plane-wave pseudopotential method within the generalized gradient approximation in the framework of density functional pertubation theory. The band structure, density of states, phonon dispersion frequencies, vibrational free energy Fvib, specific heat capacity CV and entropy are studied between 0 K and 1500 K. Finally, using the calculated phonon density of states, the thermodynamic properties are determined within the quasi-harmonic approximation and a value of 47.9 (J/molṡK) at 300 K for specific heat capacity of ScCd is predicted.

  3. Combustion chemical vapor deposited coatings for thermal barrier coating systems

    SciTech Connect

    Hampikian, J.M.; Carter, W.B.

    1995-12-31

    The new deposition process, combustion chemical vapor deposition, shows a great deal of promise in the area of thermal barrier coating systems. This technique produces dense, adherent coatings, and does not require a reaction chamber. Coatings can therefore be applied in the open atmosphere. The process is potentially suitable for producing high quality CVD coatings for use as interlayers between the bond coat and thermal barrier coating, and/or as overlayers, on top of thermal barrier coatings. In this report, the evaluation of alumina and ceria coatings on a nickel-chromium alloy is described.

  4. Flame Sprayed Al-12Si Coatings for the Improvement of the Adhesion of Composite Casting Profiles

    NASA Astrophysics Data System (ADS)

    Voyer, Joël; Peterlechner, Christian; Noster, Ulf

    2008-12-01

    In this study, flame sprayed Al-12Si coatings were produced on the surface of inlays (aluminum profiles) of composite castings parts. The aim was to enhance the strength between the joining partners inlay and cast. Due to the high surface roughness and the presence of pores in the coatings, combined with the formation of an intermetallic phase at the interface, the adhesion of flame sprayed inlays could be enhanced by a factor of 2 compared to blank inlays and by a factor of 1.3 when compared to sand-blasted inlays. However, results also show that gaps are present, mostly at the interface between the inlays and the flame sprayed coatings, and these gaps have a negative effect on the joining strength of the composite casting parts. Therefore, optimizing the adhesion of the coating on the Al profiles via an improvement in both the sand-blasting and the flame spraying parameters would be beneficial for further enhancement of the adhesion of composite casting parts.

  5. Erosion, Abrasive, and Friction Wear Behavior of Iron Aluminide Coatings Sprayed by HVOF

    NASA Astrophysics Data System (ADS)

    Guilemany, J. M.; Cinca, N.; Fernández, J.; Sampath, S.

    2008-12-01

    Iron aluminides have been proposed lately as promising materials for wear applications. Many authors have focused their investigations on the friction behavior of FeAl coatings, emphasizing the role of this intermetallic phase as a new matrix to embed ceramic particles and replace the extensively studied WC-Co cermet system for high temperature. However, few of these studies deal with the evaluation of the different tribological properties and their relationship with the coating microstructure. In the present study, the near stoichometric Fe40Al was successfully sprayed by means of high velocity oxy-fuel using different particle size distribution and the tribological behavior was assessed through solid particle erosion, abrasive and dry sliding tests. The wear mechanisms of the deposited coatings are discussed with regard to the observed results. In addition, oxidized samples were tested to evaluate the role of the oxide top layer; also, the powder was previously annealed to produce a coating with an almost fully ordered FeAl structure.

  6. Formation of Oxidation-Resistant Cu-Mg Coatings on (001) Cu for Oxide Superconducting Tapes

    SciTech Connect

    Kim, Kyunghoon; Norton, David P.; Christen, David K; Budai, John D

    2008-01-01

    The formation of oxidation-resistant buffer layers on (001) oriented Cu for coated high-temperature superconducting tape applications was investigated. The approach employed Cu/Mg multilayer precursor films that were subsequently annealed to form either Mg-doped fcc Cu or intermetallic Cu2 Mg. The precursor consisted of an Mg/Cu multilayer stack with 5 each of 25 nm thick Mg and 25 nm thick Cu layers which were grown at room temperature by sputter deposition. At annealing temperature of 400 C, formation of the intermetallic Cu2 Mg was observed. X-ray diffraction showed that the Cu2 Mg (100) oriented grains were epitaxial with respect to the underlying Cu film, possessing a cube-on-cube orientation. In order to test oxidation resistance, CeO2 films were deposited at elevated temperature on Ni/(Cu,Mg)/Cu/MgO structures. In case of the CeO2 film on Ni/Cu/MgO, significant surface roughness due to the metal oxidation is observed. In contrast, no surface roughness is observed in the SEM images for the CeO2/Ni/(Cu,Mg)/Cu/MgO structure.

  7. Thermal barrier coating

    DOEpatents

    Bowker, Jeffrey Charles; Sabol, Stephen M.; Goedjen, John G.

    2001-01-01

    A thermal barrier coating for hot gas path components of a combustion turbine based on a zirconia-scandia system. A layer of zirconium scandate having the hexagonal Zr.sub.3 Sc.sub.4 O.sub.12 structure is formed directly on a superalloy substrate or on a bond coat formed on the substrate.

  8. Thermal barrier coating system

    NASA Technical Reports Server (NTRS)

    Stecura, S. (Inventor)

    1985-01-01

    An oxide thermal barrier coating comprises ZrO3-Yb2O3 that is plasma sprayed onto a previously applied bond coating. The zirconia is partially stabilized with about 124 w/o ytterbia to insure cubic, monoclinic, and terragonal phases.

  9. Molecular Adsorber Coating

    NASA Technical Reports Server (NTRS)

    Straka, Sharon; Peters, Wanda; Hasegawa, Mark; Hedgeland, Randy; Petro, John; Novo-Gradac, Kevin; Wong, Alfred; Triolo, Jack; Miller, Cory

    2011-01-01

    A document discusses a zeolite-based sprayable molecular adsorber coating that has been developed to alleviate the size and weight issues of current ceramic puck-based technology, while providing a configuration that more projects can use to protect against degradation from outgassed materials within a spacecraft, particularly contamination-sensitive instruments. This coating system demonstrates five times the adsorption capacity of previously developed adsorber coating slurries. The molecular adsorber formulation was developed and refined, and a procedure for spray application was developed. Samples were spray-coated and tested for capacity, thermal optical/radiative properties, coating adhesion, and thermal cycling. Work performed during this study indicates that the molecular adsorber formulation can be applied to aluminum, stainless steel, or other metal substrates that can accept silicate-based coatings. The coating can also function as a thermal- control coating. This adsorber will dramatically reduce the mass and volume restrictions, and is less expensive than the currently used molecular adsorber puck design.

  10. Coated ceramic breeder materials

    DOEpatents

    Tam, Shiu-Wing; Johnson, Carl E.

    1987-04-07

    A breeder material for use in a breeder blanket of a nuclear reactor is disclosed. The breeder material comprises a core material of lithium containing ceramic particles which has been coated with a neutron multiplier such as Be or BeO, which coating has a higher thermal conductivity than the core material.

  11. Duplex aluminized coatings

    NASA Technical Reports Server (NTRS)

    Gedwill, M. A.; Grisaffe, S. J. (Inventor)

    1975-01-01

    The surface of a metallic base system is initially coated with a metallic alloy layer that is ductile and oxidation resistant. An aluminide coating is then applied to the metallic alloy layer. The chemistry of the metallic alloy layer is such that the oxidation resistance of the subsequently aluminized outermost layer is not seriously degraded.

  12. Fast-drying coating

    NASA Technical Reports Server (NTRS)

    Bartoszek, E. J.

    1978-01-01

    Nontoxic coating has excellent optical properties and can be pigmented in many different colors. It bonds well, can be applied by conventional methods, weathers well, and is self-extinguishing. Coating composition comprises latex blends of fluorocarbons, acrylic resins, stabilizers, modifiers, variety of inorganic pigments, and other additives. Suitable latex primers have also been developed from acrylic latex base.

  13. Polyphosphazene Icephobic Coating Materials

    NASA Technical Reports Server (NTRS)

    Willis, Paul B.

    1992-01-01

    Coating materials consisting mostly of modified polyphosphazene (Class FZ) elastomers provide better protection against icing than fluorocarbon polymers and silicone elastomers. Reduces adhesive force between ice and surface. As consequence, increasing weight of ice, wind loading, or vibration of surface causes ice to be shed. New icephobic coats reduce accumulation of ice on aircraft, radomes, antennas, ships, and power-transmission lines.

  14. Coated ceramic breeder materials

    DOEpatents

    Tam, Shiu-Wing; Johnson, Carl E.

    1987-01-01

    A breeder material for use in a breeder blanket of a nuclear reactor is disclosed. The breeder material comprises a core material of lithium containing ceramic particles which has been coated with a neutron multiplier such as Be or BeO, which coating has a higher thermal conductivity than the core material.

  15. Catalytic thermal barrier coatings

    DOEpatents

    Kulkarni, Anand A.; Campbell, Christian X.; Subramanian, Ramesh

    2009-06-02

    A catalyst element (30) for high temperature applications such as a gas turbine engine. The catalyst element includes a metal substrate such as a tube (32) having a layer of ceramic thermal barrier coating material (34) disposed on the substrate for thermally insulating the metal substrate from a high temperature fuel/air mixture. The ceramic thermal barrier coating material is formed of a crystal structure populated with base elements but with selected sites of the crystal structure being populated by substitute ions selected to allow the ceramic thermal barrier coating material to catalytically react the fuel-air mixture at a higher rate than would the base compound without the ionic substitutions. Precious metal crystallites may be disposed within the crystal structure to allow the ceramic thermal barrier coating material to catalytically react the fuel-air mixture at a lower light-off temperature than would the ceramic thermal barrier coating material without the precious metal crystallites.

  16. Coated carbonaceous material

    SciTech Connect

    Young, C.B.F.

    1989-04-18

    This patent describes a coated fuel product comprising a piece of charcoal, and a glossy coating of paraffin completely enclosing the piece of charcoal, the charcoal further including a flammable liquid therein, the flammable liquid consisting of a light kerosene product and being sealed within the charcoal by the coating, the coating of paraffin consisting of from about 3 percent to about 7 percent by weight of the fuel product, and the flammable liquid consisting of from about 7 percent to 12 percent by weight of the fuel product. It also describes a similar product further including an additive for increasing the gloss of the coating, the additive being selected from the group consisting of polyethylene, stearic amide and monocrystalline wax.

  17. Thermal barrier coatings

    DOEpatents

    Alvin, Mary Anne

    2010-06-22

    This disclosure addresses the issue of providing a metallic-ceramic overlay coating that potentially serves as an interface or bond coat layer to provide enhanced oxidation resistance to the underlying superalloy substrate via the formation of a diffusion barrier regime within the supporting base material. Furthermore, the metallic-ceramic coating is expected to limit the growth of a continuous thermally grown oxide (TGO) layer that has been primarily considered to be the principal cause for failure of existing TBC systems. Compositional compatibility of the metallic-ceramic with traditional yttria-stabilized zirconia (YSZ) top coats is provided to further limit debond or spallation of the coating during operational use. A metallic-ceramic architecture is disclosed wherein enhanced oxidation resistance is imparted to the surface of nickel-based superalloy or single crystal metal substrate, with simultaneous integration of the yttria stabilized zirconia (YSZ) within the metallic-ceramic overlayer.

  18. LEVELING METAL COATINGS

    DOEpatents

    Gage, H.A.

    1959-02-10

    A method is described for applying metallic coatings to a cylinder of uranium. An aluminum-silicon coat is applied by a process consisting of first cleaning the article by immersion for 5 minutes in 50% nitric acid at 65 C. The article then is dipped through a flux, prepared by adding 10% sodium fluoride to 90% of a flux comprising 53% potassium chloride, 42% lithium chloride, and 5% sodium chloride at 560 for 2 minutes and then directly into a molten metal bath comprising 99% aluminun and 12% silicon at 620 C for 3 minutes. While the coating is yet molten the article is transferred to a pair of steel rollers and rolled until the coating solidifies. By varying the composition of the flux other metals such as zinc, lead or the like may be coated on uranium in a similar manner.

  19. Aerocoat 7 Replacement Coatings

    NASA Technical Reports Server (NTRS)

    2008-01-01

    Kennedy Space Center has used Aerocoat 7 (AR-7) to protect stainless-steel flex hoses at Launch Complex (LC-39) and hydraulic lines of the Mobile Launcher Platform (MLP) because it provides excellent corrosion protection in low-temperature applications. The Sovereign Company produced AR-7 exclusively for NASA but discontinued production because the coating released high levels of volatile organic compounds (VOCs) and had a significant environmental impact. The purpose of this project was to select and evaluate potential replacement coatings for AR-7 that would be more environmentally sound. The physical and mechanical properties of commercially available coatings were investigated through the Internet. The ideal coating would be fluid enough to penetrate the outer mesh of a stainless-steel flex hose and coat the inner hose, and flexible enough to withstand the movement of the hose, as well as the expansion and contraction of its metal caused by changes in temperature.

  20. Selective aluminum dissolution as a means to observe the microstructure of nanocrystalline intermetallic phases from Al-Fe-Cr-Ti-Ce rapidly solidified alloy.

    PubMed

    Michalcová, Alena; Vojtěch, Dalibor; Novák, Pavel

    2013-02-01

    Rapidly solidified aluminum alloys are promising materials with very fine microstructure. The microscopy observation of these materials is complicated due to overlay of fcc-Al matrix and different intermetallic phases. A possible way to solve this problem is to dissolve the Al matrix. By this process powder formed by single intermetallic phase particles is obtained. In this paper a new aqueous based dissolving agent for Al-based alloy is presented. The influence of oxidation agent (FeCl(3)) concentration on quality of extraction process was studied. PMID:23177792

  1. Ultrarapid formation of homogeneous Cu6Sn5 and Cu3Sn intermetallic compound joints at room temperature using ultrasonic waves.

    PubMed

    Li, Zhuolin; Li, Mingyu; Xiao, Yong; Wang, Chunqing

    2014-05-01

    Homogeneous intermetallic compound joints are demanded by the semiconductor industry because of their high melting point. In the present work, ultrasonic vibration was applied to Cu/Sn foil/Cu interconnection system at room temperature to form homogeneous Cu6Sn5 and Cu3Sn joints. Compared with other studies based on transient-liquid-phase soldering, the processing time of our method was dramatically reduced from several hours to several seconds. This ultrarapid intermetallic phase formation process resulted from accelerated interdiffusion kinetics, which can be attributed to the sonochemical effects of acoustic cavitation at the interface between the liquid Sn and the solid Cu during the ultrasonic bonding process.

  2. Coating Reduces Ice Adhesion

    NASA Technical Reports Server (NTRS)

    Smith, Trent; Prince, Michael; DwWeese, Charles; Curtis, Leslie

    2008-01-01

    The Shuttle Ice Liberation Coating (SILC) has been developed to reduce the adhesion of ice to surfaces on the space shuttle. SILC, when coated on a surface (foam, metal, epoxy primer, polymer surfaces), will reduce the adhesion of ice by as much as 90 percent as compared to the corresponding uncoated surface. This innovation is a durable coating that can withstand several cycles of ice growth and removal without loss of anti-adhesion properties. SILC is made of a binder composed of varying weight percents of siloxane(s), ethyl alcohol, ethyl sulfate, isopropyl alcohol, and of fine-particle polytetrafluoroethylene (PTFE). The combination of these components produces a coating with significantly improved weathering characteristics over the siloxane system alone. In some cases, the coating will delay ice formation and can reduce the amount of ice formed. SILC is not an ice prevention coating, but the very high water contact angle (greater than 140 ) causes water to readily run off the surface. This coating was designed for use at temperatures near -170 F (-112 C). Ice adhesion tests performed at temperatures from -170 to 20 F (-112 to -7 C) show that SILC is a very effective ice release coating. SILC can be left as applied (opaque) or buffed off until the surface appears clear. Energy dispersive spectroscopy (EDS) and x-ray photoelectron spectroscopy (XPS) data show that the coating is still present after buffing to transparency. This means SILC can be used to prevent ice adhesion even when coating windows or other objects, or items that require transmission of optical light. Car windshields are kept cleaner and SILC effectively mitigates rain and snow under driving conditions.

  3. Understanding and Improving High-Temperature Structural Properties of Metal-Silicide Intermetallics

    SciTech Connect

    Bruce S. Kang

    2005-10-10

    The objective of this project was to understand and improve high-temperature structural properties of metal-silicide intermetallic alloys. Through research collaboration between the research team at West Virginia University (WVU) and Dr. J.H. Schneibel at Oak Ridge National Laboratory (ORNL), molybdenum silicide alloys were developed at ORNL and evaluated at WVU through atomistic modeling analyses, thermo-mechanical tests, and metallurgical studies. In this study, molybdenum-based alloys were ductilized by dispersing MgAl2O4 or MgO spinel particles. The addition of spinel particles is hypothesized to getter impurities such as oxygen and nitrogen from the alloy matrix with the result of ductility improvement. The introduction of fine dispersions has also been postulated to improve ductility by acting as a dislocation source or reducing dislocation pile-ups at grain boundaries. The spinel particles, on the other hand, can also act as local notches or crack initiation sites, which is detrimental to the alloy mechanical properties. Optimization of material processing condition is important to develop the desirable molybdenum alloys with sufficient room-temperature ductility. Atomistic analyses were conducted to further understand the mechanism of ductility improvement of the molybdenum alloys and the results showed that trace amount of residual oxygen may be responsible for the brittle behavior of the as-cast Mo alloys. For the alloys studied, uniaxial tensile tests were conducted at different loading rates, and at room and elevated temperatures. Thermal cycling effect on the mechanical properties was also studied. Tensile tests for specimens subjected to either ten or twenty thermal cycles were conducted. For each test, a follow-up detailed fractography and microstructural analysis were carried out. The test results were correlated to the size, density, distribution of the spinel particles and processing time. Thermal expansion tests were carried out using thermo

  4. Processing, compositional range, and mechanical behavior of the Mo(5)Si(3)C intermetallic compound

    NASA Astrophysics Data System (ADS)

    Ross, Eli Nickerson

    The intermetallic compound Mo5Si3C was studied in order to examine optimal processing methods, elevated temperature mechanical behavior, and the influence of crystal symmetry on the potential for improved room temperature ductility/toughness in ternary silicides. During the course of the investigation, samples were produced using nonconsumable arc melting and vacuum hot pressing of either blended or mechanically alloyed powders. The most significant challenge to the production of single-phase Mo5 Si3C was the significantly narrower range of homogeneity for the ternary compound than originally reported. The primary reason for this discrepancy is thought to be the use of x-ray diffraction (XRD) as the sole means of phase identification in the original study, whereas the current work augmented XRD with other microstructural analysis techniques. Further complicating the processing of Mo5Si3C was the occurrence of composition shifts during powder processing. These shifts in stoichiometry were correlated to observed microstructural features and likely the result of thermodynamically favored reactions between silica present in the starting powders and carbon. Because of these complications, materials for mechanical testing typically contained between one and 6 volume percent of phases other than Mo5Si3C, with samples having the nominal composition Mo4.8Si3C0.87 closest to single phase. An average microhardness value of 13.2 GPa was recorded for the ternary phase at room temperature, and an indentation fracture toughness of approximately 2.5 MPa·m1/2 was determined. In the temperature range 1000 to 1300°C, materials tested in compression displayed properties that were highly strain rate and grain size dependent, indicating the influence of boundary-controlled deformation mechanisms. The behavior of samples tested in four-point bending at 1200°C showed similar behavior, with larger grain size materials failing after limited deformation while finer grain size materials

  5. DOE-EPSCoR. Exchange interactions in epitaxial intermetallic layered systems

    SciTech Connect

    LeClair, Patrick R.; Gary, Mankey J.

    2015-05-25

    The goal of this research is to develop a fundamental understanding of the exchange interactions in epitaxial intermetallic alloy thin films and multilayers, including films and multilayers of Fe-Pt, Co-Pt and Fe-P-Rh alloys deposited on MgO and Al2O3 substrates. Our prior results have revealed that these materials have a rich variety of ferromagnetic, paramagnetic and antiferromagnetic phases which are sensitive functions of composition, substrate symmetry and layer thickness. Epitaxial antiferromagnetic films of FePt alloys exhibit a different phase diagram than bulk alloys. The antiferromagnetism of these materials has both spin ordering transitions and spin orienting transitions. The objectives include the study of exchange-inversion materials and the interface of these materials with ferromagnets. Our aim is to formulate a complete understanding of the magnetic ordering in these materials, as well as developing an understanding of how the spin structure is modified through contact with a ferromagnetic material at the interface. The ultimate goal is to develop the ability to tune the phase diagram of the materials to produce layered structures with tunable magnetic properties. The alloy systems that we will study have a degree of complexity and richness of magnetic phases that requires the use of the advanced tools offered by the DOE-operated national laboratory facilities, such as neutron and x-ray scattering to measure spin ordering, spin orientations, and element-specific magnetic moments. We plan to contribute to DOE’s mission of producing “Materials by Design” with properties determined by alloy composition and crystal structure. We have developed the methods for fabricating and have performed neutron diffraction experiments on some of the most interesting phases, and our work will serve to answer questions raised about the element-specific magnetizations using the magnetic x-ray dichroism techniques and interface magnetism in layered structures

  6. Magnetic properties of the intermetallic compounds PrNiSn and NdNiSn

    NASA Astrophysics Data System (ADS)

    Beirne, Eamonn Daniel

    Inelastic neutron scattering has been used to determine the crystalline electric field (CEF) excitations in the intermetallic compound PrNiSn. Polycrystalline samples of PiNiSn are found to have 7 excitations up to 30 meV, with strong low-lying modes at 2.0, 3.5, and 5.1 meV. The site symmetry of Pr3+ in this system is such that the degeneracy of the 9 levels in the J = 4 ground state multiplet is removed completely by the crystal field. From fitting this data, it is clear that the ground state is a singlet that couples to each of the other 8 excited states. The wavefunctions of the levels are determined and a level scheme proposed for this material. Inelastic scattering results are also presented for a single crystal of PrNiSn. The dispersion of the low-lying E = 3.5 meV CEF excitation is documented, showing 4 distinct modes corresponding to the 4 Pr ions in the unit cell. Susceptibility and magnetisation results for PrNiSn and NdNiSn are presented. From these measurements it is clear that the PrNiSn does not order magnetically down to 2K, whereas NdNiSn has an antifenomagnetic transition at TN = 3.1K. Resistivity measurements on PrNiSn also show no evidence of a magnetic transition, but there are gradient changes at around 4.5K and 12K. This corresponds to a local maximum at 12K and local minimum at 4.5K along the b-axis in this compound. Measurements on single crystals of these compounds show strong anisotropy in both cases, attributed to CEF effects. From the proposed CEF level scheme, the bulk properties such as the susceptibility can be modelled. Neutron powder diffraction measurements on both PrNiSn and NdNiSn confirm that there is no magnetic transition down to 1.6K in PrNiSn, and TN is confirmed for NdNiSn. Structural Rietveld fitting confirms the room temperature orthorhombic structure in both systems down to low temperature, but the magnetic structure of NdNiSn can not be determined. This is due to the magnetic peaks below TN doubling up, indicating a

  7. Deformation twinning in metals and ordered intermetallics-Ti and Ti-aluminides

    NASA Astrophysics Data System (ADS)

    Yoo, M. H.; Fu, C. L.; Lee, J. K.

    1991-06-01

    The role of deformation twinning in the strength and ductility of metals and ordered intermetallic alloys is examined on the basis of crystallography, energetics and kinetics of deformation twinning. A systematic analysis is made by taking Ti, Ti3AI, TiAl, and A13Ti as four model systems. In comparison with profuse twinning in Ti, the intrinsic difficulty of twinning in Ti3A1 is rationalized in terms of the interchange shuffling mechanism. A fault (SISF) dragging mechanism based on the interaction torque explains the physical source for the low mobility of screw superdislocations in TiAl, which may lead to (111) [ 11bar{2}] twin nucleation. In TiAl and A13Ti alloys, the twin-slip (ordinary) conjugate relationship makes an important contribution to the strain compatibility for high-temperature plasticity. Potentially beneficial alloying additions to promote twinning are discussed. Les conséquences de la déformation par maclage sur la fracture et la ductilité des métaux et alliages intermétalliques ordonnés sont étudiées en fonction de la cristallographie, de l'énergie et de la cinétique des déformations par maclage. Une analyse systématique a été faite en considérant Ti, Ti3AI, TiAl et A13Ti comme quatre systèmes modèles. En comparaison avec le nombre important de maclages observés dans Ti, la difficulté intrinsèque des maclages dans Ti3AI est rationalisée en terme de mécanisme d'“interchange shuffling”. Un mécanisme de “dragging fault” basé sur l'interaction “torque” explique l'origine physique de la faible mobilité des superdislocations vissées dans TiAl qui peuvent conduire à la nucléation des macles (111) 112. Dans les alliages tels TiAl et A13Ti, la relation conjuguée entre la macle et le glissement (ordinaire) contribue de façon importante à la compatibilité des contraintes lors de la déformation plastique à haute température. Des effets bénéfiques potentiels liés à des éléments d'addition sur le processus

  8. Structure and mechanical properties of cement and intermetallic compounds via ab-initio simulations

    NASA Astrophysics Data System (ADS)

    Dharmawardhana, Chamila Chathuranga

    structural material such as cement. However, it is far too early to be applicable for cement. Thus, this study used intermetallic compounds as a test case to develop new AIMD methods. In light of this objective, a direct method to calculate high temperature mechanical properties was devised for Mo5Si3 (T1 phase) and Mo5B2Si 3 (T2 phase). It was found that thermal expansion anisotropy (TEA) of T1 phase is captured by this simulation. It was also found an AIMD method to reduce TEA of Mo5Si3 (T1 phase) by strategic alloying. With further research these methods may be transferrable to cement and may allow optimizing the performance of hydraulic cements.

  9. Single Crystal Plasticity Finite Element Analysis of Cu6Sn5 Intermetallic

    NASA Astrophysics Data System (ADS)

    Choudhury, Soud Farhan; Ladani, Leila

    2015-03-01

    Due to the miniaturization of the solder joints in micro/nanoelectronic devices, the volume ratio of intermetallic (IMCs) materials has substantially increased. This increased ratio could affect the reliability of solder joints depending on the regime and the rate of the loading. Cu6Sn5 is the primary IMC layer in the solder joint, and the primary crack initiation is observed in Cu6Sn5 site in the literature. As the size of the joints becomes closer to the grain size, joints may only contain a few numbers of grains of Cu6Sn5. This manifests itself in statistical grain size effects, as well as anisotropy. Modeling these joints using bulk properties of Cu6Sn5 does not capture the actual behavior of these joints especially when plastic deformation is involved. Plastic deformation, starting at yield point, happens to be associated with the activation of slip systems. Deformation of a slip system of single crystal largely rests on the slip parameters such as critical resolved shear stress (CRSS), initial hardening modulus, and saturation stress (Stage I stress when large plastic flow occurs). However, no efforts have been made to capture the slip parameters of Cu6Sn5 experimentally or analytically because of the difficulties of using conventional mechanical tests to measure the slip parameters of HCP single crystals. Due to wide range of CRSS values, it becomes difficult to isolate a specific slip system in testing without activating the other slip systems. The crystal plasticity finite-element (CPFE) method takes into account the effect of anisotropy and slip system behavior in modeling materials. This work uses a combined strategy based upon experiments, modeling, and a comparative analysis to obtain slip system parameters that could predict the slip process of Cu6Sn5. Nanoindentation tests were performed on Cu6Sn5 single crystal to extract the load-displacement curves, and a CPFE nanoindentation model analysis along with custom user material was utilized to obtain

  10. Influence of Dopant on Growth of Intermetallic Layers in Sn-Ag-Cu Solder Joints

    NASA Astrophysics Data System (ADS)

    Li, G. Y.; Bi, X. D.; Chen, Q.; Shi, X. Q.

    2011-02-01

    The interfacial interaction between Cu substrates and Sn-3.5Ag-0.7Cu- xSb ( x = 0, 0.2, 0.5, 0.8, 1.0, 1.5, and 2.0) solder alloys has been investigated under different isothermal aging temperatures of 100°C, 150°C, and 190°C. Scanning electron microscopy (SEM) was used to measure the thickness of the intermetallic compound (IMC) layer and observe the microstructural evolution of the solder joints. The IMC phases were identified by energy-dispersive x-ray spectroscopy (EDX) and x-ray diffractometry (XRD). The growth of both the Cu6Sn5 and Cu3Sn IMC layers at the interface between the Cu substrate and the solder fits a power-law relationship with the exponent ranging from 0.42 to 0.83, which suggests that the IMC growth is primarily controlled by diffusion but may also be influenced by interface reactions. The activation energies and interdiffusion coefficients of the IMC formation of seven solder alloys were determined. The addition of Sb has a strong influence on the growth of the Cu6Sn5 layer, but very little influence on the formation of the Cu3Sn IMC phase. The thickness of the Cu3Sn layer rapidly increases with aging time and temperature, whereas the thickness of the Cu6Sn5 layer increases slowly. This is probably due to the formation of Cu3Sn at the interface between two IMC phases, which occurs with consumption of Cu6Sn5. Adding antimony to Sn-3.5Ag-0.7Cu solder can evidently increase the activation energy of Cu6Sn5 IMC formation, reduce the atomic diffusion rate, and thus inhibit excessive growth of Cu6Sn5 IMCs. This study suggests that grain boundary pinning is one of the most important mechanisms for inhibiting the growth of Cu6Sn5 IMCs in such solder joints when Sb is added.

  11. On the formation of Al{sub 3}Ni{sub 2} intermetallic compound by aluminothermic reduction of nickel oxide

    SciTech Connect

    Parsa, M.R.; Soltanieh, M.

    2011-07-15

    Simultaneous reduction of NiO and formation of Al{sub 3}Ni{sub 2} intermetallic compound at 880, 940 and 1000 deg. C were investigated by means of the thermal reduction method. The optimal Ni contents for the starting samples were determined at different times and temperatures through the compositional analysis. The microstructure of the metallic quenched samples was observed by scanning electron microscope. Moreover, the X-ray diffraction analysis and energy disperse spectrometry were applied to characterize the formation of the phases. The results showed that the metallic samples consisted of Al{sub 3}Ni{sub 2}, Al{sub 3}Ni and Al phases and that there was no trace of Ni, NiO and Al{sub 2}O{sub 3}. It was found that after 10 min at the applied temperatures, the reaction completed. For the longer time, the dispersed Al{sub 3}Ni{sub 2} nuclei were grown and its continuous network formed. By increasing the temperature, the thickness of the Al{sub 3}Ni precipitation around Al{sub 3}Ni{sub 2} phase is enhanced in the samples with the same Ni content. A model was proposed for these reactions. - Research Highlights: {yields} Simultaneous reduction of NiO, and Al{sub 3}Ni{sub 2} intermetallics formation at temperatures lower than Ni melting point. {yields} Presently a mechanism for such a process. {yields} Parametric study of microstructure and formed phases.

  12. Electronic and high pressure elastic properties of RECd and REHg (RE=Sc, La and Yb) intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Devi, Hansa; Pagare, Gitanjali; Chouhan, Sunil S.; Sanyal, Sankar P.

    2015-01-01

    Structural, electronic, elastic and mechanical properties of Cd and Hg based rare earth intermetallics (RECd and REHg; RE=Sc, La and Yb) have been investigated using the full-potential linearized augmented plane-wave (FP-LAPW) method within the density-functional theory (DFT). The ground state properties such as lattice constant (a0), bulk modulus (B) and its pressure derivative (B‧) have been obtained using optimization method and are found in good agreement with the available experimental results. The calculated enthalpy of formation shows that LaHg has the strongest alloying ability and structural stability. The electronic band structures and density of states reveal the metallic character of these compounds. The structural stability mechanism is also explained through the electronic structures of these compounds. The chemical bonding between rare earth atoms and Cd, Hg is interpreted by the charge density plots along (1 1 0) direction. The elastic constants are predicted from which all the related mechanical properties like Poisson's ratio (σ), Young's modulus (E), shear modulus (GH) and anisotropy factor (A) are calculated. The ductility/brittleness of these intermetallics is predicted. Chen's method has been used to predict the Vicker's hardness of RECd and REHg compounds. The pressure variation of the elastic constants is also reported in their B2 phase.

  13. Review of magnetic properties and magnetocaloric effect in the intermetallic compounds of rare earth with low boiling point metals

    NASA Astrophysics Data System (ADS)

    Ling-Wei, Li

    2016-03-01

    The magnetocaloric effect (MCE) in many rare earth (RE) based intermetallic compounds has been extensively investigated during the last two decades, not only due to their potential applications for magnetic refrigeration but also for better understanding of the fundamental problems of the materials. This paper reviews our recent progress on studying the magnetic properties and MCE in some binary or ternary intermetallic compounds of RE with low boiling point metal(s) (Zn, Mg, and Cd). Some of them exhibit promising MCE properties, which make them attractive for low temperature magnetic refrigeration. Characteristics of the magnetic transition, origin of large MCE, as well as the potential application of these compounds are thoroughly discussed. Additionally, a brief review of the magnetic and magnetocaloric properties in the quaternary rare earth nickel boroncarbides RENi2B2C superconductors is also presented. Project supported by the National Natural Science Foundation of China (Grant Nos. 11374081 and 11004044), the Fundamental Research Funds for the Central Universities, China (Grant Nos. N150905001, L1509006, and N140901001), the Japan Society for the Promotion of Science Postdoctoral Fellowships for Foreign Researchers (Grant No. P10060), and the Alexander von Humboldt (AvH) Foundation (Research stipend to L. Li).

  14. Radiation-induced crystalline-to-amorphous transition in intermetallic compounds of the Cu-Ti alloy system

    SciTech Connect

    Lam, N.Q.; Okamoto, P.R.; Devanathan, R. ); Sabochick, M.J. . Computer Applications Div.)

    1992-02-01

    Recent progress in molecular-dynamics studies of radiation-induced crystalline-to-amorphous transition in the ordered intermetallic compounds of the Cu-Ti system is discussed. The effect of irradiation was simulated by the generation of Frenkel pairs,which resulted in both the formation of stable point defects and chemical disorder upon defect recombination. The thermodynamic, structural and mechanical responses of the compounds during irradiation were determined by monitoring changes in the system potential energy, volume expansion, pair correlation function, diffraction patterns, and elastic constants. It was found that the intermetallics Cu{sub 4}Ti{sub 3}, CuTi, and CuTi{sub 2} could be rendered amorphous by the creation of Frenkel pairs, but Cu{sub 4}Ti could not, consistent with experimental observations during electron irradiation. However, the simulations showed that Cu{sub 4}Ti did become amorphous when clusters of Frenkel pairs were introduced, indicating that this compound may be susceptible to amorphization by heavy-ion bombardment. A generalization of the Lindemann criterion was used to develop a thermodynamic description of solid-state amorphization as a disorder- induced melting process.

  15. Enthalpies of formation of Cd–Pr intermetallic compounds and thermodynamic assessment of the Cd–Pr system

    PubMed Central

    Reichmann, Thomas L.; Richter, Klaus W.; Delsante, Simona; Borzone, Gabriella; Ipser, Herbert

    2014-01-01

    In the present study standard enthalpies of formation were measured by reaction and solution calorimetry at stoichiometric compositions of Cd2Pr, Cd3Pr, Cd58Pr13 and Cd6Pr. The corresponding values were determined to be −46.0, −38.8, −35.2 and −24.7 kJ/mol(at), respectively. These data together with thermodynamic data and phase diagram information from literature served as input data for a CALPHAD-type optimization of the Cd–Pr phase diagram. The complete composition range could be described precisely with the present models, both with respect to phase equilibria as well as to thermodynamic input data. The thermodynamic parameters of all intermetallic compounds were modelled following Neumann–Kopp rule. Temperature dependent contributions to the individual Gibbs energies were used for all compounds. Extended solid solubilities are well described for the low- and high-temperature modifications of Pr and also for the intermetallic compound CdPr. A quite good agreement with all viable data available from literature was found and is presented. PMID:25540475

  16. Estimation of the composition of intermetallic compounds in LiCl-KCl molten salt by cyclic voltammetry.

    PubMed

    Liu, Ya L; Liu, Kui; Yuan, Li Y; Chai, Zhi F; Shi, Wei Q

    2016-08-15

    In this work, the compositions of Ce-Al, Er-Al and La-Bi intermetallic compounds were estimated by the cyclic voltammetry (CV) technique. At first, CV measurements were carried out at different reverse potentials to study the co-reduction processes of Ce-Al, Er-Al and La-Bi systems. The CV curves obtained were then re-plotted with the current as a function of time, and the coulomb number of each peak was calculated. By comparing the coulomb number of the related peaks, the compositions of the Ce-Al, Er-Al and La-Bi intermetallic compounds formed in the co-reduction process could be estimated. The results showed that Al11Ce3, Al3Ce, Al2Ce and AlCe could be formed by the co-reduction of Ce(iii) and Al(iii). For the co-reduction of Er(iii) and Al(iii), Al3Er2, Al2Er and AlEr were formed. In a La(iii) and Bi(iii) co-existing system in LiCl-KCl melts, LaBi2, LaBi and Li3Bi were the major products as a result of co-reduction.

  17. Site Selection and Pseudo-Clustering Behaviors of Alloying Elements in Aluminum-Lean γ-TiAl Intermetallics

    NASA Astrophysics Data System (ADS)

    Aykol, Muratahan; Mekhrabov, Amdulla O.; Vedat Akdeniz, M.

    2010-02-01

    Site selection and pseudo-clustering behaviors of the various M alloying elements in Al-lean Ti50Al50- X M X ( X = 1, 2, 3, 4, and 5 at. pct) intermetallics have been investigated by means of the ordering energy-dependent and long-range-order forced fast Monte Carlo simulation method. The ordering energies have been calculated via pseudopotential approximation in the electronic theory of alloys up to the third coordination sphere (CS) taking the anisotropic nature of tetragonal L10-type structure of γ-TiAl into account. It was shown that the site occupation characteristics of the M alloying element atoms in γ-TiAl intermetallics are governed by the relative magnitude of partial ordering energies between Ti-M and Al-M atomic pairs. However, the sign of partial ordering energies of these atomic pairs at the first CS becomes important in determining the clustering behavior and controls the dissolution modes of alloying element atoms in the γ-TiAl matrix. The pseudo-clustering behavior of alloying elements reveals three dissolution modes, namely, random dissolution (mode I), planar clustering in two dimensions (mode II), and three-dimensional (3-D) clustering (mode III) of the M occupant atoms.

  18. Microstructure and high temperature oxidation resistance of Ti-Ni gradient coating on TA2 titanium alloy fabricated by laser cladding

    NASA Astrophysics Data System (ADS)

    Liu, Fencheng; Mao, Yuqing; Lin, Xin; Zhou, Baosheng; Qian, Tao

    2016-09-01

    To improve the high temperature oxidation resistance of TA2 titanium alloy, a gradient Ni-Ti coating was laser cladded on the surface of the TA2 titanium alloy substrate, and the microstructure and oxidation behavior of the laser cladded coating were investigated experimentally. The gradient coating with a thickness of about 420-490 μm contains two different layers, e.g. a bright layer with coarse equiaxed grain and a dark layer with fine and columnar dendrites, and a transition layer with a thickness of about 10 μm exists between the substrate and the cladded coating. NiTi, NiTi2 and Ni3Ti intermetallic compounds are the main constructive phases of the laser cladded coating. The appearance of these phases enhances the microhardness, and the dense structure of the coating improves its oxidation resistance. The solidification procedure of the gradient coating is analyzed and different kinds of solidification processes occur due to the heat dissipation during the laser cladding process.

  19. Laser Cladding of γ-TiAl Intermetallic Alloy on Titanium Alloy Substrates

    NASA Astrophysics Data System (ADS)

    Maliutina, Iuliia Nikolaevna; Si-Mohand, Hocine; Piolet, Romain; Missemer, Florent; Popelyukh, Albert Igorevich; Belousova, Natalya Sergeevna; Bertrand, Philippe

    2016-01-01

    The enhancement of titanium and titanium alloy's tribological properties is of major interest in many applications such as the aerospace and automotive industry. Therefore, the current research paper investigates the laser cladding of Ti48Al2Cr2Nb powder onto Ti6242 titanium alloy substrates. The work was carried out in two steps. First, the optimal deposition parameters were defined using the so-called "combined parameters," i.e., the specific energy E specific and powder density G. Thus, the results show that those combined parameters have a significant influence on the geometry, microstructure, and microhardness of titanium aluminide-formed tracks. Then, the formation of dense, homogeneous, and defect-free coatings based on optimal parameters has been investigated. Optical and scanning electron microscopy techniques as well as energy-dispersive spectroscopy and X-ray diffraction analyses have shown that a duplex structure consisting of γ-TiAl and α 2-Ti3Al phases was obtained in the coatings during laser cladding. Moreover, it was shown that produced coatings exhibit higher values of microhardness (477 ± 9 Hv0.3) and wear resistance (average friction coefficient is 0.31 and volume of worn material is 5 mm3 after 400 m) compared to those obtained with bare titanium alloy substrates (353 Hv0.3, average friction coefficient is 0.57 and a volume of worn material after 400 m is 35 mm3).

  20. Isomolybdate conversion coatings

    NASA Technical Reports Server (NTRS)

    Minevski, Zoran (Inventor); Maxey, Jason (Inventor); Nelson, Carl (Inventor); Eylem, Cahit (Inventor)

    2002-01-01

    A conversion coating solution and process forms a stable and corrosion-resistant layer on metal substrates or layers or, more preferably, on a boehmite layer or other base conversion coating. The conversion coating process involves contacting the substrate, layer or coating with an aqueous alkali metal isomolybdate solution in order to convert the surface of the substrate, layer or coating to a stable conversion coating. The aqueous alkali metal molybdates are selected from sodium molybdate (Na.sub.2 MoO.sub.4), lithium molybdate (Li.sub.2 MoO.sub.4), potassium molybdate (K.sub.2 MoO.sub.4), or combinations thereof, with the most preferred alkali metal molybdate being sodium molybdate. The concentration of alkali metal molybdates in the solution is preferably less than 5% by weight. In addition to the alkali metal molybdates, the conversion coating solution may include alkaline metal passivators selected from lithium nitrate (LiNO.sub.3), sodium nitrate (NaNO.sub.3), ammonia nitrate (NH.sub.4 NO.sub.3), and combinations thereof; lithium chloride, potassium hexafluorozirconate (K.sub.2 ZrF.sub.6) or potassium hexafluorotitanate (K.sub.2 TiF.sub.6).

  1. Phenol-formaldehyde intumescent coating composition and coating prepared therefrom

    NASA Technical Reports Server (NTRS)

    Salyer, Ival O. (Inventor); Fox, Bernard L. (Inventor)

    1986-01-01

    Intumescent coatings which form a thick, uniform, fine celled, low density foam upon exposure to a high intensity heat flux or flame are disclosed, the invention coatings comprise phenolic resin prepolymer containing a blowing agent and a nucleating agent; in the preferred embodiments the coatings also contains a silicone surfactant, the coatings are useful in thermal and fire protection systems.

  2. Synergistic toughening of hard, nacre-mimetic MoSi2 coatings by self-assembled hierarchical structure.

    PubMed

    Xu, Jiang; Zhao, Xiaoli; Munroe, Paul; Xie, Zonghan

    2014-02-28

    Like many other intermetallic materials, MoSi2 coatings are typically hard, but prone to catastrophic failure due to their low toughness at ambient temperature. In this paper, a self-assembled hierarchical structure that closely resembles that of nacre (i.e., mother of pearl) was developed in a MoSi2-based coating through a simple, yet cost-effective, depostion technique. The newly formed coating is tough and can withstand multiple indentations at high loads. Key design features responsible for this remarkable outcome were identified. They include a functionally graded multilayer featuring elastic modulus oscillation, varying sublayer thickness and a columnar structure that are able to attenuate stress concentrations; interlocking boundaries between adjacent sublayers that improve the bonding and arrest the cracks; a transitional layer that bridges the coating and substrate and facilitates load transfer. Moreover, the contributions of six important structural characteristics to damage resistance are quantified using finite elemnet analysis and in an additive manner (i.e., from low- to high-level complexity). The in-situ toughened coating is envisaged to enhance the mechanical performance and extend the lifespan of metal components used in safety-critical applications.

  3. Synergistic toughening of hard, nacre-mimetic MoSi2 coatings by self-assembled hierarchical structure

    PubMed Central

    Xu, Jiang; Zhao, Xiaoli; Munroe, Paul; Xie, Zonghan

    2014-01-01

    Like many other intermetallic materials, MoSi2 coatings are typically hard, but prone to catastrophic failure due to their low toughness at ambient temperature. In this paper, a self-assembled hierarchical structure that closely resembles that of nacre (i.e., mother of pearl) was developed in a MoSi2-based coating through a simple, yet cost-effective, depostion technique. The newly formed coating is tough and can withstand multiple indentations at high loads. Key design features responsible for this remarkable outcome were identified. They include a functionally graded multilayer featuring elastic modulus oscillation, varying sublayer thickness and a columnar structure that are able to attenuate stress concentrations; interlocking boundaries between adjacent sublayers that improve the bonding and arrest the cracks; a transitional layer that bridges the coating and substrate and facilitates load transfer. Moreover, the contributions of six important structural characteristics to damage resistance are quantified using finite elemnet analysis and in an additive manner (i.e., from low- to high-level complexity). The in-situ toughened coating is envisaged to enhance the mechanical performance and extend the lifespan of metal components used in safety-critical applications. PMID:24577416

  4. Synergistic toughening of hard, nacre-mimetic MoSi2 coatings by self-assembled hierarchical structure

    NASA Astrophysics Data System (ADS)

    Xu, Jiang; Zhao, Xiaoli; Munroe, Paul; Xie, Zonghan

    2014-02-01

    Like many other intermetallic materials, MoSi2 coatings are typically hard, but prone to catastrophic failure due to their low toughness at ambient temperature. In this paper, a self-assembled hierarchical structure that closely resembles that of nacre (i.e., mother of pearl) was developed in a MoSi2-based coating through a simple, yet cost-effective, depostion technique. The newly formed coating is tough and can withstand multiple indentations at high loads. Key design features responsible for this remarkable outcome were identified. They include a functionally graded multilayer featuring elastic modulus oscillation, varying sublayer thickness and a columnar structure that are able to attenuate stress concentrations; interlocking boundaries between adjacent sublayers that improve the bonding and arrest the cracks; a transitional layer that bridges the coating and substrate and facilitates load transfer. Moreover, the contributions of six important structural characteristics to damage resistance are quantified using finite elemnet analysis and in an additive manner (i.e., from low- to high-level complexity). The in-situ toughened coating is envisaged to enhance the mechanical performance and extend the lifespan of metal components used in safety-critical applications.

  5. COATING URANIUM FROM CARBONYLS

    DOEpatents

    Gurinsky, D.H.; Storrs, S.S.

    1959-07-14

    Methods are described for making adherent corrosion resistant coatings on uranium metal. According to the invention, the uranium metal is heated in the presence of an organometallic compound such as the carbonyls of nickel, molybdenum, chromium, niobium, and tungsten at a temperature sufficient to decompose the metal carbonyl and dry plate the resultant free metal on the surface of the uranium metal body. The metal coated body is then further heated at a higher temperature to thermally diffuse the coating metal within the uranium bcdy.

  6. A Novel Low-Temperature Fiffusion Aluminide Coating for Ultrasupercritical Coal-Fried Boiler Applications

    SciTech Connect

    Zhang, Ying

    2009-12-31

    An ultrasupercritical (USC) boiler with higher steam temperature and pressure is expected to increase the efficiency of the coal-fired power plant and also decrease emissions of air pollutants. Ferritic/martensitic alloys have been developed with good creep strength for the key components in coal-fired USC plants. However, they typically suffer excessive steam-side oxidation, which contributes to one of main degradation mechanisms along with the fire-side corrosion in coal-fired boilers. As the steam temperature further increases in USC boilers, oxidation of the tube internals becomes an increasing concern, and protective coatings such as aluminide-based diffusion coatings need to be considered. However, conventional aluminizing processes via pack cementation or chemical vapor deposition are typically carried out at elevated temperatures (1000-1150 C). Thermochemical treatment of ferritic/martensitic alloys at such high temperatures could severely degrade their mechanical properties, particularly the alloy's creep resistance. The research focus of this project was to develop an aluminide coating with good oxidation resistance at temperatures {le} 700 C so that the coating processing would not detrimentally alter the creep performance of the ferritic/martensitic alloys. Nevertheless, when the aluminizing temperature is lowered, brittle Al-rich intermetallic phases, such as Fe{sub 2}Al{sub 5} and FeAl{sub 3}, tend to form in the coating, which may reduce the resistance to fatigue cracking. Al-containing binary masteralloys were selected based on thermodynamic calculations to reduce the Al activity in the pack cementation process and thus to prevent the formation of brittle Al-rich intermetallic phases. Thermodynamic computations were carried out using commercial software HSC 5.0 for a series of packs containing various Cr-Al binary masteralloys. The calculation results indicate that the equilibrium partial pressures of Al halides at 700 C were a function of Al

  7. Thermoelectric Mechanism and Interface Characteristics of Cyanide-Free Nanogold-Coated Silver Wire

    NASA Astrophysics Data System (ADS)

    Tseng, Yi-Wei; Hung, Fei-Yi; Lui, Truan-Sheng

    2016-01-01

    Traditional bath-plated gold contains a cyanide complex, which is an environmental hazard. In response, our study used a green plating process to produce cyanide-free gold-coated silver (cyanide-free ACA) bonding wire that has been proven to be a feasible alternative to gold bonding wire in semiconductor packaging. In this work, ACA wire annealed at 550°C was found to have stable microstructure and superior mechanical properties. Intermetallic compounds Ag2Al and AuAl2 grew from Ag-Au balls and Al pads after aging at 175°C for 500 h. After current testing, ACA wire was found to have improved electrical properties due to equiaxed grain growth. The gold nanolayer on the Ag surface increased the oxidation resistance. These results provide insights regarding the reliability of ACA wire in advanced bonding processes.

  8. Formation and evolution of intermetallic nanoparticles and vacancy defects under irradiation in Fesbnd Nisbnd Al ageing alloy characterized by resistivity measurements and positron annihilation

    NASA Astrophysics Data System (ADS)

    Druzhkov, A. P.; Danilov, S. E.; Perminov, D. A.; Arbuzov, V. L.

    2016-08-01

    In this paper, we study the effects of intermetallic nanoparticles like Ni3Al on the evolution of vacancy defects in the fcc Fesbnd Nisbnd Al alloy under electron irradiation using positron annihilation spectroscopy. Electrical resistivity measurements have been used as a testing method for characterizing the evolution in the underlying precipitate microstructure due to heat treatment and irradiation. It was shown that the nanosized (∼4.5 nm) intermetallic precipitates homogeneously distributed in the alloy matrix caused a several-fold decrease in the accumulation of vacancies as compared to their accumulation in the pre-quenched alloy. This effect was enhanced with the irradiation temperature. The irradiation-induced growth of intermetallic nanoparticles was also observed in the pre-quenched Fesbnd Nisbnd Al alloy under irradiation at 573 K. Thus, resistivity measurement and positron confinement in ultrafine intermetallic particles, which we revealed earlier, provided the control over the evolution of coherent precipitates, along with vacancy defects, during irradiation and annealing.

  9. 'Mazatzal's' Many Coats

    NASA Technical Reports Server (NTRS)

    2004-01-01

    This close-up image taken by the Mars Exploration Rover Spirit's microscopic imager shows a section of the hole drilled into the rock dubbed 'Mazatzal' after the hole was ground for a second time. The first drilling by the rover's rock abrasion tool left an incomplete hole, so a second one was performed. The blue arrow points to leftover portions of the dark rind that coats Mazatzal and the scrape marks left by the rock abrasion tool. The yellow arrow highlights the bright edges surrounding the leftover rind. The crack in the rock may have once contained fluids out of which minerals precipitated along its walls (red arrows). Mazatzal is a highly coated rock, containing at least four 'cake layers': a top coat of dust, a pinking coating, a dark rind and its true interior. The observed area is 3 centimeters (1.2 inches) across. This image was taken on sol 85.

  10. Multilayer optical dielectric coating

    DOEpatents

    Emmett, John L.

    1990-01-01

    A highly damage resistant, multilayer, optical reflective coating includes alternating layers of doped and undoped dielectric material. The doping levels are low enough that there are no distinct interfaces between the doped and undoped layers so that the coating has properties nearly identical to the undoped material. The coating is fabricated at high temperature with plasma-assisted chemical vapor deposition techniques to eliminate defects, reduce energy-absorption sites, and maintain proper chemical stoichiometry. A number of differently-doped layer pairs, each layer having a thickness equal to one-quarter of a predetermined wavelength in the material are combined to form a narrowband reflective coating for a predetermined wavelength. Broadband reflectors are made by using a number of narrowband reflectors, each covering a portion of the broadband.

  11. Super Thin Ceramic Coatings

    NASA Video Gallery

    New technology being developed at NASA's Glenn Research Center creates super thin ceramic coatings on engine components. The Plasma Spray – Physical Vapor Deposition (PS-PVD) rig uses a powerful ...

  12. Aluminum phosphate coatings

    DOEpatents

    Sambasivan, Sankar; Steiner, Kimberly A.; Rangan, Krishnaswamy K.

    2007-12-25

    Aluminophosphate compounds and compositions as can be used for substrate or composite films and coating to provide or enhance, without limitation, planarization, anti-biofouling and/or anti-microbial properties.

  13. POWDER COAT APPLICATIONS

    EPA Science Inventory

    The report discusses an investigation of critical factors that affect the use of powder coatings on the environment, cost, quality, and production. The investigation involved a small business representative working with the National Defense Center for Environmental Excellence (ND...

  14. Coated particle waste form development

    NASA Astrophysics Data System (ADS)

    Oma, K. H.; Buckwalter, C. Q.; Chick, L. A.

    1981-12-01

    Coated particle waste forms were developed as part of the multibarrier concept. Primary efforts were to coat simulated nuclear waste glass marbles and ceramic pellets with low temperature pyrolytic carbon (LT-PyC) coatings via the process of chemical vapor deposition (CVD). Fluidized bed coaters, screw agitated coaters, and rotating tube coaters were used. Coating temperatures were reduced by using catalysts and plasma activation. In general, the LT-PyC coatings did not provide the expected high leach resistance as previously measured for carbon alone. The coatings were friable and often spalled off the substrate. A totally different concept, thermal spray coating, was investigated as an alternative to CVD coating. Flame spray, wire gun, and plasma gun systems were evaluated using glass, ceramic, and metallic coating materials. Metal plasma spray coatings (Al, Sn, Zn, Pb) provided a two to three orders of magnitude increase in chemical durability.

  15. Friction surfaced Stellite6 coatings

    SciTech Connect

    Rao, K. Prasad; Damodaram, R.; Rafi, H. Khalid; Ram, G.D. Janaki; Reddy, G. Madhusudhan; Nagalakshmi, R.

    2012-08-15

    Solid state Stellite6 coatings were deposited on steel substrate by friction surfacing and compared with Stellite6 cast rod and coatings deposited by gas tungsten arc and plasma transferred arc welding processes. Friction surfaced coatings exhibited finer and uniformly distributed carbides and were characterized by the absence of solidification structure and compositional homogeneity compared to cast rod, gas tungsten arc and plasma transferred coatings. Friction surfaced coating showed relatively higher hardness. X-ray diffraction of samples showed only face centered cubic Co peaks while cold worked coating showed hexagonally close packed Co also. - Highlights: Black-Right-Pointing-Pointer Stellite6 used as coating material for friction surfacing. Black-Right-Pointing-Pointer Friction surfaced (FS) coatings compared with casting, GTA and PTA processes. Black-Right-Pointing-Pointer Finer and uniformly distributed carbides in friction surfaced coatings. Black-Right-Pointing-Pointer Absence of melting results compositional homogeneity in FS Stellite6 coatings.

  16. Preventing Cracking of Anodized Coatings

    NASA Technical Reports Server (NTRS)

    He, Charles C.; Heslin, Thomas M.

    1995-01-01

    Anodized coatings have been used as optical and thermal surfaces in spacecraft. Particulate contamination from cracked coatings is a concern for many applications. The major cause for the cracking is the difference in the coefficient of thermal expansion between the oxide coatings and the aluminum substrate. The loss of water when the coating is exposed to a vacuum also could induce cracking of the coating. Hot-water sealing was identified as the major cause for the cracking of the coatings because of the large temperature change when the parts were immersed in boiling water and the water was absorbed in the coating. when the hot-water sealing process was eliminated, the cracking resistance of the anodized coatings was greatly improved. Also, it was found that dyed black coatings were more susceptible than clear coatings to cracking during thermo-vacuum cyclings.

  17. Ceramic electrolyte coating methods

    DOEpatents

    Seabaugh, Matthew M.; Swartz, Scott L.; Dawson, William J.; McCormick, Buddy E.

    2004-10-12

    Processes for preparing aqueous suspensions of a nanoscale ceramic electrolyte material such as yttrium-stabilized zirconia. The invention also includes a process for preparing an aqueous coating slurry of a nanoscale ceramic electrolyte material. The invention further includes a process for depositing an aqueous spray coating slurry including a ceramic electrolyte material on pre-sintered, partially sintered, and unsintered ceramic substrates and products made by this process.

  18. Intumescent coating development

    NASA Technical Reports Server (NTRS)

    Sayler, I. O.; Griffen, C. W.

    1983-01-01

    A program was completed at the University of Dayton Research Institute in which polyimide and phenolic intumescent coatings were evaluated as supplemental thermal insulation for the sprayed-on foam insulation on the aft bulkhead of the space shuttle external tank. The purpose of the intumescent coating was to provide additional thermal protection during lift-off in order to replace the ablative heat resistant layer with a lighter weight material for increased payload in the shuttle.

  19. Spin coating apparatus

    DOEpatents

    Torczynski, John R.

    2000-01-01

    A spin coating apparatus requires less cleanroom air flow than prior spin coating apparatus to minimize cleanroom contamination. A shaped exhaust duct from the spin coater maintains process quality while requiring reduced cleanroom air flow. The exhaust duct can decrease in cross section as it extends from the wafer, minimizing eddy formation. The exhaust duct can conform to entrainment streamlines to minimize eddy formation and reduce interprocess contamination at minimal cleanroom air flow rates.

  20. Nanostructured Superhydrophobic Coatings

    SciTech Connect

    2009-03-01

    This factsheet describes a research project that deals with the nanostructured superhydrophobic (SH) powders developed at ORNL. This project seeks to (1) improve powder quality; (2) identify binders for plastics, fiberglass, metal (steel being the first priority), wood, and other products such as rubber and shingles; (3) test the coated product for coating quality and durability under operating conditions; and (4) application testing and production of powders in quantity.

  1. METAL COATING BATHS

    DOEpatents

    Robinson, J.W.

    1958-08-26

    A method is presented for restoring the effectiveness of bronze coating baths used for hot dip coating of uranium. Such baths, containing a high proportion of copper, lose their ability to wet uranium surfaces after a period of use. The ability of such a bath to wet uranium can be restored by adding a small amount of metallic aluminum to the bath, and skimming the resultant hard alloy from the surface.

  2. Effect of trace elements vanadium and nickel on iron intermetallic phases formation and distribution in DC cast 5xxx series aluminum ingots

    NASA Astrophysics Data System (ADS)

    Li, Gaofeng

    AA5657 alloy is one of the important members of 5xxx-series alloys. It has application in many fields as packing, electricity, architectural, and printing. These applications require high quality surface finishing, and the alloy ingots require homogeneous microstructure. In the industry of DC (direct-chill) casting of 1xxx and 5xxx-series aluminium ingots, there exist different cooling rates from the casting surface to the ingot center. Thus, different Fe intermetallic phases such as AlmFe, Al6Fe, alpha-AlFeSi and Al3Fe can form preferentially in different positions of the ingot. The Fe intermetallic phase transition in DC casting ingot may cause microstructure inhomogeneities, which in turn cause the so called fir-tree zones (FTZs) in the ingots as well as streaks and bands on the Al sheets. Nowadays, with the increase of impurity in aluminium smelting raw materials (coke, alumina, etc.), the levels of trace elements present in the primary metal is gradually increasing. The impact of this increase on the aluminium transformation process and the final products is uncertain. Thus, there is a clear need to better understand these impacts, which will allow identifying ways to mitigate the negative impacts. The study presented in this thesis was performed on AA5657 alloys to study the effect of trace elements V and Ni on Fe intermetallic phases formation and distribution. A slice of AA1050 alloy ingot with visible FTZs was also studied to characterize the Fe intermetallic phases transition across the FTZs. A DC simulator was built in the lab, which can reproduce the solidification conditions in the sub-surface regions of industry ingots. The methods for the characterization of Fe intermetallic particles were developed in this research. AlmFe, Al6Fe, alpha-AlFeSi and alpha-Al3Fe intermetallic phases were successfully identified by using Deep-etching method, EDS and EBSD technique in combination. Quantitative analysis of the Fe intermetallic particles was carried out by

  3. Multilayer thermal barrier coating systems

    DOEpatents

    Vance, Steven J.; Goedjen, John G.; Sabol, Stephen M.; Sloan, Kelly M.

    2000-01-01

    The present invention generally describes multilayer thermal barrier coating systems and methods of making the multilayer thermal barrier coating systems. The thermal barrier coating systems comprise a first ceramic layer, a second ceramic layer, a thermally grown oxide layer, a metallic bond coating layer and a substrate. The thermal barrier coating systems have improved high temperature thermal and chemical stability for use in gas turbine applications.

  4. Characterization of Cu{sub 6}Sn{sub 5} intermetallic powders produced by water atomization and powder heat treatment

    SciTech Connect

    Tongsri, Ruangdaj; Yotkaew, Thanyaporn; Krataitong, Rungtip; Wila, Pongsak; Sir-on, Autcharaporn; Muthitamongkol, Pennapa; Tosangthum, Nattaya

    2013-12-15

    Since the Cu{sub 6}Sn{sub 5} intermetallic shows its importance in industrial applications, the Cu{sub 6}Sn{sub 5} intermetallic-containing powders, produced by a powder processing route with a high production rate, were characterized. The route consisted of water atomization of an alloy melt (Cu–61 wt.% Sn) and subsequent heat treatment of the water-atomized powders. Characterization of the water-atomized powders and their heated forms was conducted by using X-ray diffraction, scanning electron microscopy and transmission electron microscopy. Fine water-atomized powder microstructures consisted of primary hexagonal η-Cu{sub 6.25}Sn{sub 5} dendrites coexisting with interdendritic η-Cu{sub 6.25}Sn{sub 5} + β-Sn eutectic. Solidification of fine melt droplets was governed by surface nucleation and growth of the primary hexagonal η-Cu{sub 6.25}Sn{sub 5} dendrites followed by η-Cu{sub 6.25}Sn{sub 5} + β-Sn eutectic solidification of the remnant liquid. In coarse melt droplets, nucleation and growth of primary ε-Cu{sub 3}Sn dendrites were followed by peritectic reaction (ε-Cu{sub 3}Sn + liquid → η-Cu{sub 6.25}Sn{sub 5}) or direct crystallization of η-Cu{sub 6.25}Sn{sub 5} phase from the undercooled melt. Finally, the η-Cu{sub 6.25}Sn{sub 5} + β-Sn eutectic solidification of the remnant liquid occurred. Heating of the water-atomized powders at different temperatures resulted in microstructural homogenization. The water-atomized powders with mixed phases were transformed to powders with single monoclinic ή-Cu{sub 6}Sn{sub 5} phase. - Highlights: • The Cu{sub 6}Sn{sub 5} intermetallic powder production route was proposed. • Single phase Cu{sub 6}Sn{sub 5} powders could be by water atomization and heating. • Water-atomized Cu–Sn powders contained mixed Cu–Sn phases. • Solidification and heat treatment of water-atomized Cu–Sn powders are explained.

  5. Thermoelectric Properties of the Intermetallic Quasi-Two-Dimensional Layered Structure LiBe

    NASA Astrophysics Data System (ADS)

    Reshak, A. H.

    2016-11-01

    The electronic transport coefficients of LiBe for the intermetallic quasi-two-dimensional layered structure are evaluated by means of the semi-classical Boltzmann theory and the rigid band model. It has been found that the charge carrier concentration is about -0.0026 e/uc at low temperature ( T = 50 K), then it decreases with increase of temperature to reach -0.0028 e/uc at 250 K. Above this temperature the charge carriers concentration increases rapidly to reach -0.00228 e/uc at 600 K. The negative sign shows that LiBe exhibits n-type conduction at a certain value of chemical potential ( μ = E F). The calculated electrical conductivity ( σ/ τ) at μ = E F shows that at low temperatures (50 K) LiBe exhibits low σ/ τ of about 1.318 × 1021 (Ω ms)-1, this value increases rapidly with an increase of temperature to be 1.389 × 1021 (Ω ms)-1 at 300 K. Above 300 K the σ/ τ reach to the saturated value of about 1.389 × 1021 (Ω ms)-1. It has been found that LiBe possesses a thermo-power ( S) of about -460 μV/K at 50 K, which decreases with increase of temperatures to reach -220 μV/K at around 350 K. Increasing the temperatures above 350 K lead to a decrease S to be -190 μV/K at 600 K. It is clear that at a certain value of chemical potential LiBe exhibits n-type conduction as it has negative S in the whole temperature range; this supports our previous observation about the charge carriers concentration. It is a remarkable finding that LiBe exhibits a large Seebeck coefficient, which is attributed to the non-zero density of states at the Fermi level. The electron thermal conductivity ( κ e/ τ) increased linearly with the temperature, and we observed that at low temperature LiBe exhibits low κ e/ τ of about 0.2 × 1016 W/mKs at 50 K. A rapid increases in κ e/ τ occurs as a result of increasing the temperature to reach 2.1 × 1016 W/mKs at 600 K. The obtained values of the power factor ( S 2 σ/ τ) as function of temperature show that at low temperature

  6. Coated particle waste form development

    SciTech Connect

    Oma, K.H.; Buckwalter, C.Q.; Chick, L.A.

    1981-12-01

    Coated particle waste forms have been developed as part of the multibarrier concept at Pacific Northwest Laboratory under the Alternative Waste Forms Program for the Department of Energy. Primary efforts were to coat simulated nuclear waste glass marbles and ceramic pellets with low-temperature pyrolytic carbon (LT-PyC) coatings via the process of chemical vapor deposition (CVD). Fluidized bed (FB) coaters, screw agitated coaters (SAC), and rotating tube coaters were used. Coating temperatures were reduced by using catalysts and plasma activation. In general, the LT-PyC coatings did not provide the expected high leach resistance as previously measured for carbon alone. The coatings were friable and often spalled off the substrate. A totally different concept, thermal spray coating, was investigated at PNL as an alternative to CVD coating. Flame spray, wire gun, and plasma gun systems were evaluated using glass, ceramic, and metallic coating materials. Metal plasma spray coatings (Al, Sn, Zn, Pb) provided a two to three orders-of-magnitude increase in chemical durability. Because the aluminum coatings were porous, the superior leach resistance must be due to either a chemical interaction or to a pH buffer effect. Because they are complex, coated waste form processes rank low in process feasibility. Of all the possible coated particle processes, plasma sprayed marbles have the best rating. Carbon coating of pellets by CVD ranked ninth when compared with ten other processes. The plasma-spray-coated marble process ranked sixth out of eleven processes.

  7. Controlled Thermal Expansion Coat for Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Brindley, William J. (Inventor); Miller, Robert A. (Inventor); Aikin, Beverly J. M. (Inventor)

    1999-01-01

    A improved thermal barrier coating and method for producing and applying such is disclosed herein. The thermal barrier coating includes a high temperature substrate, a first bond coat layer applied to the substrate of MCrAlX, and a second bond coat layer of MCrAlX with particles of a particulate dispersed throughout the MCrAlX and the preferred particulate is Al2O3. The particles of the particulate dispersed throughout the second bond coat layer preferably have a diameter of less then the height of the peaks of the second bond coat layer, or a diameter of less than 5 microns. The method of producing the second bond coat layer may either include the steps of mechanical alloying of particles throughout the second bond coat layer, attrition milling the particles of the particulate throughout the second bond coat layer, or using electrophoresis to disperse the particles throughout the second bond coat layer. In the preferred embodiment of the invention, the first bond coat layer is applied to the substrate, and then the second bond coat layer is thermally sprayed onto the first bond coat layer. Further, in a preferred embodiment of die invention, a ceramic insulating layer covers the second bond coat layer.

  8. Al2O3 fiber strength degradation in metal and intermetallic matrix composites

    NASA Technical Reports Server (NTRS)

    Draper, S. L.; Locci, I. E.

    1994-01-01

    The mechanisms for fiber damage in single crystal Al2O3 fiber-reinforced composites were investigated. Both fiber fragmentation and fiber strength degradation were observed in composites with a variety of matrix compositions. Four mechanisms that may be contributing to the fiber strength loss have been proposed and include matrix reaction, reaction with binders, residual stress-induced damage, and pressure from hot pressing. The effect of matrix reaction was separated from the other three effects by sputter-coating the matrices on cleaned fibers and annealing with a temperature profile that simulates processing conditions. These experiments revealed that Y and Cr in FeCrAlY base alloys and Zr in NiAl alloys reacted with the fiber, and grooves and adherent particles were formed on the fiber surface which were responsible for the strength loss. The effects of the matrix reaction appeared to dominate over the other possible mechanisms, although evidence for reaction with binders was also found. Ridges on the fiber surface, which reflected the grain boundaries of the matrix, were also observed. In order for single-crystal Al2O3 to be used as a fiber in MMC's and IMC's, a matrix or protective coating which minimizes matrix reaction during processing will be necessary. Of the matrices investigated, the Thermo-span(sup TM) alloy was the least damaging to fiber properties.

  9. Characterization and Prediction of Cracks in Coated Materials: Direction and Length of Crack Propagation in Bimaterials

    PubMed Central

    Azari, Z.; Pappalettere, C.

    2015-01-01

    The behaviour of materials is governed by the surrounding environment. The contact area between the material and the surrounding environment is the likely spot where different forms of degradation, particularly rust, may be generated. A rust prevention treatment, like bluing, inhibitors, humidity control, coatings, and galvanization, will be necessary. The galvanization process aims to protect the surface of the material by depositing a layer of metallic zinc by either hot-dip galvanizing or electroplating. In the hot-dip galvanizing process, a metallic bond between steel and metallic zinc is obtained by immersing the steel in a zinc bath at a temperature of around 460°C. Although the hot-dip galvanizing procedure is recognized to be one of the most effective techniques to combat corrosion, cracks can arise in the intermetallic δ layer. These cracks can affect the life of the coated material and decrease the lifetime service of the entire structure. In the present paper the mechanical response of hot-dip galvanized steel submitted to mechanical loading condition is investigated. Experimental tests were performed and corroborative numerical and analytical methods were then applied in order to describe both the mechanical behaviour and the processes of crack/cracks propagation in a bimaterial as zinc-coated material. PMID:27347531

  10. Complex Magnetism of Lanthanide Intermetallics and the Role of their Valence Electrons: Ab Initio Theory and Experiment.

    PubMed

    Petit, L; Paudyal, D; Mudryk, Y; Gschneidner, K A; Pecharsky, V K; Lüders, M; Szotek, Z; Banerjee, R; Staunton, J B

    2015-11-13

    We explain a profound complexity of magnetic interactions of some technologically relevant gadolinium intermetallics using an ab initio electronic structure theory which includes disordered local moments and strong f-electron correlations. The theory correctly finds GdZn and GdCd to be simple ferromagnets and predicts a remarkably large increase of Curie temperature with a pressure of +1.5 K kbar(-1) for GdCd confirmed by our experimental measurements of +1.6  K kbar(-1). Moreover, we find the origin of a ferromagnetic-antiferromagnetic competition in GdMg manifested by noncollinear, canted magnetic order at low temperatures. Replacing 35% of the Mg atoms with Zn removes this transition, in excellent agreement with long-standing experimental data.

  11. Effect of Mg2Sn Intermetallic on the Grain Refinement in As-cast AM Series Alloy

    NASA Astrophysics Data System (ADS)

    She, J.; Pan, F. S.; Hu, H. H.; Tang, A. T.; Yu, Z. W.; Song, K.

    2015-08-01

    In the present work, in order to investigate the grain refinement mechanism of AM containing Sn alloys, the as-cast AM60, AM90 alloys, and the alloys with addition of 1 wt.% Sn were fabricated by traditional casting, respectively. During the solidification of AM + Sn alloys, the morphology of divorced eutectic Mg17Al12 was refined by Mg2Sn intermetallic that served as the heterogeneous nucleation cores. The modified Mg17Al12 effectively restricted the grain growth and resulted in a grain refinement. As a result, the yield strength of as-cast AM alloys was significantly enhanced by addition of Sn, while the ductility also improved. Moreover, the edge-to-edge model was employed to predict the orientation relationship between Mg17Al12 and Mg2Sn.

  12. Electronic and optical properties of RESn{sub 3} (RE=Pr & Nd) intermetallics: A first principles study

    SciTech Connect

    Pagare, G.; Abraham, Jisha A.; Sanyal, S. P.

    2015-06-24

    A theoretical study of structural, electronic and optical properties of RESn{sub 3} (RE = Pr & Nd) intermetallics have been investigated systematically using first principles density functional theory. The calculations are carried out within the PBE-GGA and LSDA for the exchange correlation potential. The ground state properties such as lattice parameter (a{sub 0}), bulk modulus (B) and its pressure derivative (B′) are calculated and the calculated lattice parameters show well agreement with the experimental results. We first time predict elastic constants for these compounds. From energy dispersion curves, it is found that these compounds are metallic in nature. The linear optical response of these compounds are also studied and the higher value of static dielectric constant shows the possibility to use them as good dielectric materials.

  13. Phase transitions as a function of material constants and temperature in intermetallic compounds of the terfenol-D type

    NASA Astrophysics Data System (ADS)

    Fridman, Yu. A.; Klevets, F. N.; Voĭtenko, A. P.

    2010-07-01

    A model of magnetic and magnetoelastic properties of intermetallic compounds has been considered with the inclusion of the influence of the “giant” magnetoelastic coupling and the biquadratic exchange interaction. The phase transitions as a function of material constants and temperature have been investigated in the framework of the proposed model. It has been demonstrated that the ferromagnetic and quadrupole phases can be formed in the system under consideration. In this case, the phase transition between these phases is a first-order transition and occurs through the intermediate, i.e., quadrupole-ferromagnetic, state. The dependences of the phase transition temperature on the Heisenberg and biquadratic exchange interaction constants have been obtained for compounds of the terfenol-D type.

  14. FP-LAPW study of structural, electronic, elastic, mechanical and thermal properties of AlFe intermetallic

    NASA Astrophysics Data System (ADS)

    Jain, Ekta; Pagare, Gitanjali; Sanyal, S. P.

    2016-05-01

    The structural, electronic, elastic, mechanical and thermal properties of AlFe intermetallic compound in B2-type (CsCl) structure have been investigated using first-principles calculations. The exchange-correlation term was treated within generalized gradient approximation. Ground state properties i.e. lattice constants (a0), bulk modulus (B) and first-order pressure derivative of bulk modulus (B') are presented. The density of states are derived which show the metallic character of present compound. Our results for C11, C12 and C44 agree well with previous theoretical data. Using Pugh's criteria (B/GH < 1.75), brittle character of AlFe is satisfied. In addition shear modulus (GH), Young's modulus (E), sound wave velocities and Debye temperature (θD) have also been estimated.

  15. The evolution of γ-Mg17Al12 intermetallic compound during accumulative back extrusion and subsequent ageing treatment

    NASA Astrophysics Data System (ADS)

    Maghsoudi, M. H.; Zarei-Hanzaki, A.; Abedi, H. R.; Shamsolhodaei, A.

    2015-11-01

    Accumulative back extrusion (ABE) processing, as a novel severe plastic deformation (SPD) method, has been recently justified to be capable of modifying the microstructural characteristics of alloys. In line to its ongoing researches, the present work has been planned to study the evolution of γ-Mg17Al12 intermetallic phase during ABE and subsequent ageing treatment in a high Al-bearing Mg-Al-Zn alloy. The behaviour of γ intermetallic has been systematically examined as following points of view: (i) strain-temperature-dependent morphology changes, (ii) strain-induced dissolution, and (iii) re-ageing behaviour as a function of time and temperature. Aiming to analyse the morphology of eutectic γ compound with respect to the strain and temperature, 2D projections of effective diameter, shape factor and globularity have been made in strain/temperature graphs. The processing conditions (strain and temperature) corresponding to the desired and undesired morphologies are introduced and microstructurally explained through underlying plasticity mechanisms, i.e., 'necking-thinning-particle separation' and 'brittle fragmentation.' The former mechanism is suggested to be in relation with partial strain-induced dissolution of eutectic γ phase, leading to generation of a supersaturated solid solution. This has resulted to the observation of 'off-stoichiometry' phenomena in Mg17Al12 phase and has been justified through dislocation-assisted deformation mechanism at elevated temperature. Surprisingly, a unique re-ageing behaviour has been found for the obtained solid solutions, where a modified kinetics and morphology of γ phase precipitation were characterized. The altered precipitation behaviour is attributed to the specific defect structure achieved by SPD acting as fast diffusion channel for Al solutes.

  16. Characterization of second-phase plates in a Gd5Ge3 intermetallic compound

    SciTech Connect

    Cao, Qing; Chumbley, Leonard S.

    2013-05-16

    Rare-earth compounds based on the stoichiometry R5(SixGe1-x)4 (R = rare-earth elements) exhibit many unusual features, including possessing R5(SixGe1-x)3 thin plates which always precipitate from the matrix despite efforts to suppress their formation. In an effort to better understand the unique relationship between these two intermetallic alloy systems, the bulk microstructure of the compound Gd5Ge3 was examined using scanning (SEM) and transmission electron microscopy (TEM) and optical microscopy. Surprisingly, SEM examination revealed a series of thin plates present in the Gd5Ge3 matrix similar to what is seen in Gd5Ge4. TEM observation revealed that a role reversal had occurred, with the thin plates possessing the orthorhombic structure and composition of Gd5Ge4. The orientation relationship between Gd5Ge4 thin plates and the Gd5Ge3 matrix was determined to be Graphic the same relationship reported for Gd5Ge3 plates precipitating from a Gd5Ge4 matrix. However, by exchanging the respective roles of the phases as regards matrix vs. precipitate, the total number of precipitation variants seen can be increased from two to six. The persistence with which these two intermetallic systems co-exist is truly unique. However, understanding exactly the kinetic and thermodynamic conditions that lead to their unique relationship is hampered by the high formation temperatures at which the observed reaction occurs.

  17. Protective coatings for concrete

    SciTech Connect

    NAGY, KATHRYN L.; CYGAN, RANDALL T.; BRINKER, C. JEFFREY; SELLINGER, ALAN

    2000-05-01

    The new two-layer protective coating developed for monuments constructed of limestone or marble was applied to highway cement and to tobermorite, a component of cement, and tested in batch dissolution tests. The goal was to determine the suitability of the protective coating in retarding the weathering rate of concrete construction. The two-layer coating consists of an inner layer of aminoethylaminopropylsilane (AEAPS) applied as a 25% solution in methanol and an outer layer of A2** sol-gel. In previous work, this product when applied to calcite powders, had resulted in a lowering of the rate of dissolution by a factor of ten and was shown through molecular modeling to bind strongly to the calcite surface, but not too strongly so as to accelerate dissolution. Batch dissolution tests at 22 C of coated and uncoated tobermorite (1.1 nm phase) and powdered cement from Gibson Blvd. in Albuquerque indicated that the coating exhibits some protective behavior, at least on short time scales. However, the data suggest that the outer layer of sol-gel dissolves in the high-pH environment of the closed system of cement plus water. Calculated binding configuration and energy of AEAPS to the tobermorite surface suggests that AEAPS is well-suited as the inner layer binder for protecting tobermorite.

  18. Coatings for directional eutectics

    NASA Technical Reports Server (NTRS)

    Rairden, J. R.; Jackson, M. R.

    1976-01-01

    Coatings developed to provide oxidation protection for the directionally-solidified eutectic alloy NiTaC-B (4.4 weight percent Cr) were evaluated. Of seven Co-, Fe- and Ni-base coatings that were initially investigated, best resistance to cyclic oxidation was demonstrated by duplex coatings fabricated by depositing a layer of NiCrAl(Y) by vacuum evaporation from an electron beam source followed by deposition of an Al overlayer using the pack cementation process. It was found that addition of carbon to the coating alloy substantially eliminated the problem of fiber denudation in TaC-type eutectic alloys. Burner rig cycled NiTaC-B samples coated with Ni-20Cr-5Al-0.1C-0.1Y+Al and rupture-tested at 1100 deg C performed as well as or better than uncoated, vacuum cycled and air-tested NiTaC-13; however, a slight degradation with respect to uncoated material was noted in air-stress rupture tests at 870 deg C for both cycled and uncycled samples.

  19. Based Adaptive Nanocomposite Coatings

    NASA Astrophysics Data System (ADS)

    Ramazani, M.; Ashrafizadeh, F.; Mozaffarinia, R.

    2014-08-01

    A promising Ni(Al)-Cr2O3-Ag-CNT-WS2 self-lubricating wear-resistant coating was deposited via atmospheric plasma spray of Ni(Al), nano Cr2O3, nano silver and nano WS2 powders, and CNTs. Feedstock powders with various compositions prepared by spray drying were plasma sprayed onto carbon steel substrates. The tribological properties of coatings were tested by a high temperature tribometer in a dry environment from room temperature to 400 °C, and in a natural humid environment at room temperature. It was found that all nanocomposite coatings have better frictional behavior compared with pure Ni(Al) and Ni(Al)-Cr2O3 coatings; the specimen containing aproximately 7 vol.% Ag, CNT, and WS2 had the best frictional performance. The average room temperature friction coefficient of this coating was 0.36 in humid atmosphere, 0.32 in dry atmosphere, and about 0.3 at high temperature.

  20. Corrosion resistant coatings. (Latest citations from World Surface Coatings abstracts). Published Search

    SciTech Connect

    Not Available

    1993-07-01

    The bibliography contains citations concerning anticorrosive protective coatings. Patents include surface treatments, paints, antistatic coatings, silicate coatings, fatty acids, organic and inorganic materials, and techniques for applying various coatings. Citations concerning epoxy coatings, acrylic and acrylate coatings, urethane coatings, and water-borne coatings are excluded and examined in separate bibliographies. (Contains 250 citations and includes a subject term index and title list.)