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Sample records for mo-si-b intermetallic coatings

  1. Mo-Si-B-Based Coatings for Ceramic Base Substrates

    NASA Technical Reports Server (NTRS)

    Perepezko, John Harry (Inventor); Sakidja, Ridwan (Inventor); Ritt, Patrick (Inventor)

    2015-01-01

    Alumina-containing coatings based on molybdenum (Mo), silicon (Si), and boron (B) ("MoSiB coatings") that form protective, oxidation-resistant scales on ceramic substrate at high temperatures are provided. The protective scales comprise an aluminoborosilicate glass, and may additionally contain molybdenum. Two-stage deposition methods for forming the coatings are also provided.

  2. Environmentally Resistant Mo-Si-B-Based Coatings

    NASA Astrophysics Data System (ADS)

    Perepezko, J. H.; Sossaman, T. A.; Taylor, M.

    2017-06-01

    High-temperature applications have demonstrated aluminide-coated nickel-base superalloys to be remarkably effective, but are reaching their service limit. Alternate materials such as refractory (e.g., W, Mo) silicide alloys and SiC composites are being considered to extend high temperature capability, but the silica surfaces on these materials require coatings for enhanced environmental resistance. This can be accomplished with a Mo-Si-B-based coating that is deposited by a spray deposition of Mo followed by a chemical vapor deposition of Si and B by pack cementation to develop an aluminoborosilica surface. Oxidation of the as-deposited (Si + B)-pack coatings proceeds with partial consumption of the initial MoSi2 forming amorphous silica. This Si depletion leads to formation of a B-saturated Mo5Si3 (T1) phase. Reactions between the Mo and the B rich phases develop an underlying Mo5SiB2 (T2) layer. The T1 phase saturated with B has robust oxidation resistance, and the Si depletion is prevented by the underlying diffusion barrier (T2). Further, due to the natural phase transformation characteristics of the Mo-Si-B system, cracks or scratches to the outer silica and T1 layers can be repaired from the Si and B reservoirs of T2 + MoB layer to yield a self-healing characteristic. Mo-Si-B-based coatings demonstrate robust performance up to at least 1700 °C not only to the rigors of elevated temperature oxidation, but also to CMAS attack, hot corrosion attack, water vapor and thermal cycling.

  3. Extended Functionality of Environmentally-Resistant Mo-Si-B-Based Coatings

    NASA Astrophysics Data System (ADS)

    Perepezko, J. H.; Sakidja, R.

    2013-02-01

    Multiphase Mo-Si-B alloys with compositions which yield the ternary intermetallic Mo5SiB2 (T2) phase as a key microstructure constituent together with the Mo and Mo3Si phases, offer an attractive balance of high melting temperature, oxidation resistance, and mechanical properties. The investigation of reaction kinetics involving the T2 phase enables the analysis of oxidation in terms of diffusion pathways and the design of effective coatings. From this basis, kinetic biasing is used together with pack cementation to develop Mo-Si-B-based multilayered coatings with an aluminoborosilica surface and in situ diffusion barriers with self-healing characteristics for enhanced oxidation resistance. While a combustion environment contains water vapor that can accelerate an attack of silica-based coatings, the Mo-Si-B-based coatings provide oxidation resistance in water vapor up to at least 1,500°C. An exposure to hot ionized gas species generated in an arc jet confirms the robust coating performance in extreme environments. To extend the application beyond Mo-based systems, a two-stage process has been implemented to provide effective oxidation resistance for refractory metal cermets, SiC and ZrB2 ultra-high-temperature composites.

  4. Novel Processing of mo-si-b Intermetallics for improved efficiency of power systems

    SciTech Connect

    M.J. Kramer; O. Degirmen; A.J. Thom; M. Akinc

    2004-09-30

    Multiphase composite alloys based on the Mo-Si-B system are candidate materials for ultra-high temperature applications. In non load-bearing applications such as thermal barrier coatings or heat exchangers in fossil fuel burners, these materials may be ideally suited. Alloys based on the Mo{sub 5}Si{sub 3}B{sub x} phase (Tl phase) possess excellent oxidation resistance to at least 1600 C in synthetic air atmospheres. However, the ability of Tl-based alloys to resist aggressive combustion environments has not yet been determined. The present work seeks to investigate the resistance of these Mo-Si-B alloys to simulated combustion atmospheres. Material was pre-alloyed by combustion synthesis, and samples for testing were prepared by classic powder metallurgical processing techniques. Precursor material synthesized by self-heating-synthesis was sintered to densities exceeding 98% in an argon atmosphere at 1800 C. The approximate phase assemblage of the material was 57% Tl, 29% MoB, 14% MoSi{sub 2} (wt%). The alloy was oxidized from 1000-1100 C in flowing air containing water vapor at 18 Torr. At 1000 C the material achieved a steady state mass loss, and at 1100 C the material undergoes a steady state mass gain. The oxidation rate of these alloys in this temperature regime was accelerated by the presence of water vapor compared to oxidation in dry air. The results of microstructural analysis of the tested alloys will be discussed. Techniques and preliminary results for fabricating near-net-shaped parts will also be presented.

  5. Structural size effects of intermetallic compounds on the mechanical properties of Mo-Si-B alloy: An experimental investigation

    NASA Astrophysics Data System (ADS)

    Byun, Jong Min; Bang, Su-Ryong; Park, Chun Woong; Suk, Myung-Jin; Kim, Young Do

    2016-01-01

    In general, size, shape and dispersion of phases in alloys significantly affect mechanical properties. In this study, the mechanical properties of Mo-Si-B alloys were experimentally investigated with regards to the refinement of intermetallic compound. To confirm the size effect of the intermetallic compound phases on mechanical properties, two differently sized intermetallic compound powders consisting Mo5SiB2 and Mo3Si were fabricated by mechano-chemical process and high-energy ball milling. A modified powder metallurgy method was used with core-shell intermetallic powders where the intermetallic compound particles were the core and nano-sized Mo particles which formed by the hydrogen reduction of Mo oxide were the shells, leading to the microstructures with uniformly distributed intermetallic compound phases within a continuous α-Mo matrix phase. Vickers hardness and fracture toughness were measured to examine the mechanical properties of sintered bodies. Vickers hardness was 472 Hv for the fine intermetallic compound powder and 415 Hv for the coarse intermetallic compound powder. The fracture toughness was 12.4 MPa·√m for the fine IMC powders and 13.5 MPa·√m for the coarse intermetallic compound powder.

  6. Development of a Mo-Si-B coating for Nb-based Alloys and the Effects of Zr Additions to Mo-Si-B Coatings for Enhanced Oxidation Protection in Ultra-High Temperature Applications

    NASA Astrophysics Data System (ADS)

    Lu-Steffes, Otto John

    Higher efficiencies and reduced emissions performance of fossil fuel energy systems are achieved with increasing operation temperatures. This increase in operating temperature requires the use of materials with higher melting points such as refractory metal alloys. However, refractory metals suffer from catastrophic oxidation in this type of environment. Thus, oxidation protection for refractory metal alloys is a crucial step in developing next generation ultra-high temperature materials. To meet this challenge, an oxidation resistant coating for Nb based alloys has been designed as well as the incorporation of zirconium into the Mo-Si-B coating to provide further corrosion protection and a reduction in temperature for the underlying multi-layered structure. Niobium samples coated with a Mo-Si-B coating demonstrate enhanced oxidation protection compared to samples only coated with Si-B. Thermogravimetric analysis testing at 1300°C for 24 hours for both the Mo-Si-B coated Nb and Nb-based alloys show enhanced oxidation protection with mass changes of 0.44 mg/cm2 and 0.55 mg/cm2, respectively, compared to the uncoated alloy that had a mass change of 87.6 mg/cm2. To demonstrate the design concept for a coating with thermal barrier behavior, Zr is added to the Mo-Si-B coating through the pack cementation technique. The resulting coating shows that the Zr reacts with the aluminosilica top layer to form Zr silicides and ZrO2. Upon oxidation, the coating forms a mixed top layer composed of borosilica, ZrO2 and ZrSiO 4. Oxidation testing of the Zr modified Mo-Si-B coating exhibits low mass change indicating that the coating provides oxidation protection and that the Zr additions do not interfere with the oxidation protection of the Mo-Si-B coating. Finite element modeling using object oriented finite element analysis of the coating structures yielded an evaluation of the mechanical and thermal properties of the coatings, providing insight into the thermal performance and

  7. Synthesis and analysis of Mo-Si-B based coatings for high temperature oxidation protection of ceramic materials

    NASA Astrophysics Data System (ADS)

    Ritt, Patrick J.

    The use of Ni-based superalloys in turbine engines has all but been exhausted, with operating temperatures nearing the melting point of these materials. The use of ceramics in turbine engines, particularly ceramic matrix composites such as SiC/C and SiC/SiC, is of interest due to their low density and attractive mechanical properties at elevated temperatures. The same materials are also in consideration for leading edges on hypersonic vehicles. However, SiC-based composites degrade in high temperature environments with low partial pressures of oxygen due to active oxidation, as well as high temperature environments containing water or sand. The need for a protective external coating for SiC-based composites in service is obvious. To date, no coating investigated for SiC/C or SiC/SiC has been proven to be resistant to oxidation and corrosion at intermediate and high temperatures, as well as in environments deficient in oxygen. The Mo-Si-B coating shows great promise in this area, having been proven resistant to attack from oxidation at extreme temperatures, from water vapor and from calcia-magnesia-aluminosilicate (CMAS). The adaptation of the Mo-Si-B coating for ceramic materials is presented in detail here. Evaluation of the coating under a range of oxidation conditions as well as simulated re-entry conditions confirms the efficacy of the Mo-Si-B based coating as protection from catastrophic failure. The key to the oxidation and corrosion resistance is a robust external aluminoborosilica glass layer that forms and flows quickly to cover the substrate, even under the extreme simulated re-entry conditions. Suppression of active oxidation of SiC, which may occur during atmospheric re-entry and hypersonic flight trajectories, has also been examined. In order to adapt the Mo-Si-B based coating to low partial pressures of oxygen and elevated temperatures, controlled amounts of Al were added to the Mo-Si-B based coating. The resulting coating decreased the inward

  8. Processing, Microstructure and Creep Behavior of Mo-Si-B-Based Intermetallic Alloys for Very High Temperature Structural Applications

    SciTech Connect

    Vijay Vasudevan

    2008-03-31

    This research project is concerned with developing a fundamental understanding of the effects of processing and microstructure on the creep behavior of refractory intermetallic alloys based on the Mo-Si-B system. In the first part of this project, the compression creep behavior of a Mo-8.9Si-7.71B (in at.%) alloy, at 1100 and 1200 C was studied, whereas in the second part of the project, the constant strain rate compression behavior at 1200, 1300 and 1400 C of a nominally Mo-20Si-10B (in at.%) alloy, processed such as to yield five different {alpha}-Mo volume fractions ranging from 5 to 46%, was studied. In order to determine the deformation and damage mechanisms and rationalize the creep/high temperature deformation data and parameters, the microstructure of both undeformed and deformed samples was characterized in detail using x-ray diffraction, scanning electron microscopy (SEM) with back scattered electron imaging (BSE) and energy dispersive x-ray spectroscopy (EDS), electron back scattered diffraction (EBSD)/orientation electron microscopy in the SEM and transmission electron microscopy (TEM). The microstructure of both alloys was three-phase, being composed of {alpha}-Mo, Mo{sub 3}Si and T2-Mo{sub 5}SiB{sub 2} phases. The values of stress exponents and activation energies, and their dependence on microstructure were determined. The data suggested the operation of both dislocation as well as diffusional mechanisms, depending on alloy, test temperature, stress level and microstructure. Microstructural observations of post-crept/deformed samples indicated the presence of many voids in the {alpha}-Mo grains and few cracks in the intermetallic particles and along their interfaces with the {alpha}-Mo matrix. TEM observations revealed the presence of recrystallized {alpha}-Mo grains and sub-grain boundaries composed of dislocation arrays within the grains (in Mo-8.9Si-7.71B) or fine sub-grains with a high density of b = 1/2<111> dislocations (in Mo-20Si-10B), which

  9. PROCESSING, MICROSTRUCTURE AND CREEP BEHAVIOR OF Mo-Si-B-BASED INTERMETALLIC ALLOYS FOR VERY HIGH TEMPERATURE STRUCTURAL APPLICATIONS

    SciTech Connect

    Vijay K. Vasudevan

    2005-12-21

    This research project is concerned with developing a fundamental understanding of the effects of processing and microstructure on the creep behavior of refractory intermetallic alloys based on the Mo-Si-B system. During this year, the compressive creep behavior of a Mo-3Si-1B (in wt.%) alloy at 1100 and 1200 C were studied and related to the deformation mechanisms through electron microscopy observations of microstructural changes and deformation structures. The microstructure of this alloy was three-phase, being composed of {alpha}-Mo, Mo{sub 3}Si and T2-Mo{sub 5}SiB{sub 2} phases. Results of compressive creep tests at 1200 and 1100 C showed that the creep rates were quite high at stress levels between 250 and 500 MPa, Two minima in the creep strain rate versus strain data were noted, one at small strain values and the second at much larger strains. A stress exponent of 4.26 was obtained upon plotting the strain rate corresponding to the first minima versus stress, which suggests that dislocation climb and glide dominate the creep process in the early stages. On the other hand, the large strain, minimum creep rate versus stress data gave a stress exponent of {approx}1.18, which indicates diffusional mechanisms and recrystallization dominate the later stages of the creep process. At 1100 C, a stress exponent of 2.26 was obtained, which suggests that both diffusional and dislocation mechanisms contribute to the creep strain. Based on the minimum creep rate data at 1100 C and 1200 C, the activation energy for creep was determined to be 525 kJ/mole, which is somewhat higher than that reported for self diffusion in {alpha}-Mo. Microstructural observations of post-crept samples indicated the presence of many voids in the {alpha}-Mo grains and few cracks in the intermetallic particles and along their interfaces with the {alpha}-Mo matrix. In addition, TEM observations revealed the presence of recrystallized grains and sub-grain boundaries composed of dislocation arrays

  10. An ultra-high temperature Mo-Si-B based coating for oxidation protection of NbSS/Nb5Si3 composites

    NASA Astrophysics Data System (ADS)

    Su, Linfen; Lu-Steffes, Otto; Zhang, Hu; Perepezko, John H.

    2015-05-01

    A Mo-Si-B based coating was prepared on an NbSS/Nb5Si3 composite by a two-step process consisting of the initial deposition of Mo followed by pack cementation co-deposition of Si and B. After a conditioning treatment, an aluminoborosilica layer fully covered the sample. Following oxidation at 1300 °C for 24 h, the coated sample demonstrated a weight loss of about 0.55 mg/cm2 and the uncoated sample exhibited catastrophic oxidation with a weight gain of 87.6 mg/cm2. These results demonstrate that the Mo-Si-B based coating can enable the use of the NbSS/Nb5Si3 composites at temperature up to 1300 °C in an oxidizing environment.

  11. Development of a multi-variate calibration approach for quantitative analysis of oxidation resistant Mo-Si-B coatings using laser ablation inductively coupled plasma mass spectrometry

    NASA Astrophysics Data System (ADS)

    Cakara, Anja; Bonta, Maximilian; Riedl, Helmut; Mayrhofer, Paul H.; Limbeck, Andreas

    2016-06-01

    Nowadays, for the production of oxidation protection coatings in ultrahigh temperature environments, alloys of Mo-Si-B are employed. The properties of the material, mainly the oxidation resistance, are strongly influenced by the Si to B ratio; thus reliable analytical methods are needed to assure exact determination of the material composition for the respective applications. For analysis of such coatings, laser ablation inductively coupled mass spectrometry (LA-ICP-MS) has been reported as a versatile method with no specific requirements on the nature of the sample. However, matrix effects represent the main limitation of laser-based solid sampling techniques and usually the use of matrix-matched standards for quantitative analysis is required. In this work, LA-ICP-MS analysis of samples with known composition and varying Mo, Si and B content was carried out. Between known analyte concentrations and derived LA-ICP-MS signal intensities no linear correlation could be found. In order to allow quantitative analysis independent of matrix effects, a multiple linear regression model was developed. Besides the three target analytes also the signals of possible argides (40Ar36Ar and 98Mo40Ar) as well as detected impurities of the Mo-Si-B coatings (108Pd) were considered. Applicability of the model to unknown samples was confirmed using external validation. Relative deviations from the values determined using conventional liquid analysis after sample digestion between 5 and 10% for the main components Mo and Si were observed.

  12. The effect of post-treatment of a high-velocity oxy-fuel Ni-Cr-Mo-Si-B coating part 2: Erosion-corrosion behavior

    NASA Astrophysics Data System (ADS)

    Shrestha, S.; Hodgkiess, T.; Neville, A.

    2001-12-01

    In this paper, a study of the erosion-corrosion characteristics of a Ni-Cr-Mo-Si-B coating applied by the high-velocity oxy-fuel (HVOF) process on to an austenitic stainless steel (UNS S31603) substrate are reported. The coatings were studied in the as-sprayed condition, after vacuum sealing with polymer impregnation and after vacuum furnace fusion. The erosion-corrosion characteristics were assessed in an impinging liquid jet of 3.5% NaCl solution at 18 °C at a velocity of 17 m/s at normal incidence in two conditions: (1) free from added solids and (2) containing 800 ppm silica sand. The methodology employed electrochemical control and monitoring to facilitate the identification of the separate and interrelated erosion and corrosion contributions to the erosion-corrosion process. The rates of erosion-corrosion damage were drastically accelerated in the presence of the suspended solids. The application of cathodic protection significantly reduced the deterioration process. The study showed the effect of sealing with polymer impregnation did not significantly alter the erosion-corrosion behavior of the sprayed coating. However, there was a significant improvement in erosion-corrosion durability afforded by the postfusion process. The mechanisms by which the improved performance of vacuum-fused coatings is achieved are discussed.

  13. Processing of Mo-Si-B intermetallics by extrusion and oxidation properties of the extruded Tl-MoSi2-MoB System

    SciTech Connect

    Summers, Eric

    1999-11-08

    An extrusion process was developed that is able to consistently produce large quantities of Mo-Si-B rods without the presence of defects. Binder removal from the extruded rods was studied in detail and it was determined that heating rates on the order of 0.02°/minute (1.2°/hour) are necessary to remove the binder without the formation of defects. This low heating rate resulted in debinding times in excess of 70 hours (approximately 3 days). Wicking was investigated as a means to decrease the time necessary for binder removal. Using 0.05μm alumina powder as a wicking agent, binder removal times were reduced to 10 hours with heating rates up to 1°/minute employed without defect formation. Once the extrusion process was complete the oxidation properties of the Tl-MoSi2-MoB extruded phase assemblage was investigated. It was determined that this composition exhibits catastrophic oxidation or pesting in the temperature range of 660-760°C, resulting in the material turning to dust. Outside of this temperature range the composition is oxidatively stable. Continuous mass measurements were taken at 1,300, 1,450, and 1,600 C to determine the oxidation rate constants of this material. Parabolic rate constants of 6.9 x 10-3, 1.3 x 10-3, and 9.1 x 10-3 mg2/cm4/hr were determined for 1,300, 1,450, and 1,600 C respectively.

  14. Fabrication of Ta2O5 Dispersion-Strengthened Mo-Si-B Alloy by Powder Metallurgical Method

    NASA Astrophysics Data System (ADS)

    Byun, Jong Min; Choi, Won June; Bang, Su-Ryong; Park, Chun Woong; Do Kim, Young

    2017-01-01

    In this study, we investigate the effect of oxide dispersion strengthening on mechanical properties by dispersion of nano-sized Ta2O5 particles in Mo-Si-B alloy. A Mo-Si-B core-shell powder consisting of two intermetallic compounds of Mo5SiB2 and Mo3Si as the core and nano-sized Mo solid solution surrounding intermetallic compounds was fabricated by chemical vapor transport. And Mo-Si-B core-shell powder with uniformly dispersed nano-sized Ta2O5 particles on the surface of a Mo solid solution shell was produced by a wet blending process with TaCl5 solution and heat treatment. Then, pressureless sintering was performed at 1400°C for 3 h under a H2 atmosphere. The hardness and fracture toughness of the Ta2O5-dispersed Mo-Si-B alloy were measured using Vickers hardness and 3-point bending tests, respectively. The Vickers hardness and fracture toughness of the fabricated Mo-Si-B-Ta2O5 alloy were more improved than that of the Mo-Si-B alloy fabricated using core-shell powder with no addition of Ta2O5 particles (Mo-Si-B alloy: 353 Hv, 13.5 MPa·√m, Mo-Si-B-Ta2O5 alloy: 509 Hv, 15.1 MPa·√m).

  15. Mo-Si-B Alloy Development

    SciTech Connect

    Schneibel, J.H.; Kruzie, J.J.; Ritchie, R.O.

    2003-04-24

    Mo-Si-B silicides consisting of the phases {alpha}-Mo (Mo solid solution), Mo{sub 3}Si, and Mo{sub 5}SiB{sub 2} have melting points on the order of 2000 C and have potential as ultra-high temperature structural materials. Mo-Si-B alloys can be processed such that the {alpha}-Mo is present in the form of isolated particles in a silicide matrix, or as a continuous matrix ''cementing'' individual silicide particles together. The latter microstructure is similar to that of WC-Co hard metals. This paper focuses on the relationship between the topology as well as scale of the microstructure of Mo-Mo{sub 3}Si-Mo{sub 5}SiB{sub 2} alloys, and their creep strength and fracture toughness. For example, the creep strength of Mo-Si-B alloys is improved by reducing the {alpha}-Mo volume fraction and by making the {alpha}-Mo phase discontinuous. The fracture toughness is improved by increasing the {alpha}-Mo volume fraction and by making the {alpha}-Mo phase continuous. Room temperature stress intensity factors as high as 21 MPa m{sup 1/2} were obtained. The room temperature fracture toughness of Mo-Si-B alloys can also be improved by microalloying with Zr. The room temperature ductility of Mo itself can be improved by adding MgAl{sub 2}O{sub 4} spinel particles suggesting yet another way to improve the ductile phase toughening of Mo-Si-B alloys.

  16. Mechanical properties of Mo-Si-B alloys fabricated by using core-shell powder with dispersion of yttria nanoparticles

    NASA Astrophysics Data System (ADS)

    Byun, Jong Min; Bang, Su-Ryong; Choi, Won June; Kim, Min Sang; Noh, Goo Won; Kim, Young Do

    2017-01-01

    In recent years, refractory materials with excellent high-temperature properties have been in the spotlight as a next generation's high-temperature materials. Among these, Mo-Si-B alloys composed of two intermetallic compound phases (Mo5SiB2 and Mo3Si) and a ductile α-Mo phase have shown an outstanding thermal properties. However, due to the brittleness of the intermetallic compound phases, Mo-Si-B alloys were restricted to apply for the structural materials. So, to enhance the mechanical properties of Mo-Si-B alloys, many efforts to add rare-earth oxide particles in the Mo-Si-B alloy were performed to induce the improvement of strength and fracture toughness. In this study, to investigate the effect of adding nano-sized Y2O3 particles in Mo-Si-B alloy, a core-shell powder consisting of intermetallic compound phases as the core and nano-sized α-Mo and Y2O3 particles surrounding the core was fabricated. Then pressureless sintering was carried out at 1400 °C for 3 h, and the mechanical properties of sintered bodies with different amounts of Y2O3 particles were evaluated by Vickers hardness and 3-point bending test. Vickers hardness was improved by dispersed Y2O3 particles in the Mo-Si-B alloy. Especially, Mo-3Si-1B-1.5Y2O3 alloy had the highest value, 589 Hv. The fracture toughness was measured using Mo-3Si-1B-1.5Y2O3 alloy and the value indicated as 13.5 MPa·√m.

  17. Sonochemical formation of intermetallic coatings

    SciTech Connect

    Sweet, J.D.; Casadonte, D.J. Jr.

    1994-11-01

    An energy-dispersive X-ray (EDX) study of the agglomerates produced during the sonication of a series of mixed-metal powders in decane indicates that metal particles are both fused by the action of ultrasound and develop coatings which are intermetallic in nature. The principal mechanism of these effects is believed to be interparticle collision caused by the rapid movement of particles of less than 50 {mu}m diameter which are propelled by shockwaves generated at cavitation sites. By examination of mixed-metal systems including Ni/Co, Al/Ni, Al/Co, Ni/Mg, and Cu/Mo with substantially different tribological characteristics, it has been determined that the coatings are generated by both adhesive wear and direct impact. The fusion of Cu and Mo is particularly intriguing, as these two metals are immiscible below 1000{degrees}C. This indicates the enormous impact temperatures produced in sonically induced collisions. The mechanisms of intermetallic coatings produced via ultrasound are discussed. 26 refs., 4 figs.

  18. Mechanically alloyed Mo-Si-B alloys with a continuous a-Mo matrix and improved mechanical properties

    SciTech Connect

    Krueger, M.; Franz, S.; Heilmaier, M.; Schneibel, Joachim H; Jehanno, P.; Boening, Mike Boening; Kestler, Heinrich

    2008-01-01

    Mechanical alloying (MA) followed by cold isostatic pressing (CIPing), sintering and hot isostatic pressing (HIPing) was used to prepare Mo-base silicide alloys consisting of a Mo(Si) solid solution and the intermetallic phases Mo{sub 3}Si and Mo{sub 5}SiB{sub 2}. The microstructural development during milling of both binary Mo-Si and Mo-B and ternary Mo-Si-B powder mixtures was evaluated. While obtaining a supersaturated solid solution requires rather long milling times, domain size (which correlates with the grain size) is reduced to below 100 {angstrom} after about 10 h of milling. After heat treatment and consolidation the microstructure reveals a continuous {alpha}-Mo matrix with embedded, uniformly distributed intermetallic particles. The establishment of such a microstructure is beneficial for the mechanical properties since, as compared to a discontinuous {alpha}-Mo matrix, it decreases the brittle-to-ductile transition temperature (BDTT) by about 150 K.

  19. Thermal barrier coating system with intermetallic overlay bond coat

    SciTech Connect

    Duderstadt, E.C.; Nagaraj, B A.

    1993-08-24

    A superalloy article is described having a thermal barrier coating system thereon, comprising: a substrate made of a material selected from the group consisting of a nickel-based superalloy and a cobalt-based superalloy; and a thermal barrier coating system on the substrate, the thermal barrier coating system including an intermetallic bond coat overlying the substrate, the bond coat being selected from the group consisting of a nickel aluminide and a platinum aluminide intermetallic compound, a thermally grown aluminum oxide layer overlying the intermetallic bond coat, and a ceramic topcoat overlying the aluminum oxide layer.

  20. Oxidation Behavior of Mo-Si-B Alloys in Wet Air

    SciTech Connect

    M. Kramer; A. Thom; O. Degirmen; V. Behrani; M. Akinc

    2002-04-22

    Multiphase composite alloys based on the Mo-Si-B system are candidate materials for ultra-high temperature applications. In non load-bearing uses such as thermal barrier coatings or heat exchangers in fossil fuel burners, these materials may be ideally suited. The present work investigated the effect of water vapor on the oxidation behavior of Mo-Si-B phase assemblages. Three alloys were studied: Alloy 1 = Mo{sub 5}Si{sub 3}B{sub x} (T1)- MoSi{sub 2}- MoB, Alloy 2 = T1- Mo{sub 5}SiB{sub 2} (T2)- Mo{sub 3}Si, and Alloy 3 = Mo- T2- Mo{sub 3}Si. Tests were conducted at 1000 and 1100C in controlled atmospheres of dry air and wet air nominally containing 18, 55, and 150 Torr H{sub 2}O. The initial mass loss of each alloy was approximately independent of the test temperature and moisture content of the atmosphere. The magnitude of these initial losses varied according to the Mo content of the alloys. All alloys formed a continuous, external silica scale that protected against further mass change after volatilization of the initially formed MoO{sub 3}. All alloys experienced a small steady state mass change, but the calculated rates cannot be quantitatively compared due to statistical uncertainty in the individual mass measurements. Of particular interest is that Alloy 3, which contains a significant volume fraction of Mo metal, formed a protective scale. All alloys formed varying amounts of subscale Mo and MoO{sub 2}. This implies that oxygen transport through the external silica scale has been significantly reduced. For all alloys, water vapor accelerated the growth of a multiphase interlayer at the silica scale/unoxidized alloy interface. This interlayer is likely composed of fine Mo and MoO{sub 2} that is dispersed within a thin silica matrix. Alloy 3 was particularly sensitive to water accelerated growth of this interlayer. At 1100 C, the scale thickness after 300 hours increased from about 20 mm in dry air to nearly 100 mm in wet air.

  1. Cold Sprayed Intermetallic Thermal Barrier Coatings

    NASA Astrophysics Data System (ADS)

    Leshchinsky, Evgeny

    Conventional thermal barrier coating (TBC) systems consist of a duplex structure with a metallic bond coat and a ceramic heat-isolative topcoat. Several recent research activities are concentrated on the development of improved multilayer bond coat and TBC materials. This study represents an investigation performed for the aluminum based bond coats, especially those with reduced thermal conductivities. Using alternative TBC materials, such as metal alloys and intermetallics, their processing methods can be further optimized to achieve the best thermal physical parameters. One example is the ten-layer system in which cold sprayed aluminum based intermetallics are synthesized. These systems demonstrated improved heat insulation and thermal fatigue capabilities compared to conventional TBC. The microstructures and properties of the laminar coatings were characterized by SEM, EDS, XRD; micromechanical and durability tests were performed to define the structure and coating formation mechanisms. Application prospects for HCCI engines are discussed. Fuel energy can be utilized more efficiently with the concept of low heat rejection engines with applied TBC.

  2. Oxidation Behavior and Chlorination Treatment to Improve Oxidation Resistance of Nb-Mo-Si-B Alloys

    SciTech Connect

    Behrani, Vikas

    2004-01-01

    This thesis is written in an alternate format. The thesis is composed of a general introduction, two original manuscripts, and a general conclusion. References cited within each chapter are given at the end of each chapter. The general introduction starts with the driving force behind this research, and gives an overview of previous work on boron doped molybdenum silicides, Nb/Nb5Si3 composites, boron modified niobium silicides and molybdenum niobium silicides. Chapter 2 focuses on the oxidation behavior of Nb-Mo-Si-B alloys. Chapter 3 contains studies on a novel chlorination technique to improve the oxidation resistance of Nb-Mo-Si-B alloys. Chapter 4 summarizes the important results in this study.

  3. Near-Eutectic Ternary Mo-Si-B Alloys: Microstructures and Creep Properties

    NASA Astrophysics Data System (ADS)

    Hasemann, G.; Kaplunenko, D.; Bogomol, I.; Krüger, M.

    2016-11-01

    In the present work, the microstructural evolution during the solidification of different near-eutectic Mo-Si-B alloys was investigated. The alloy compositions were chosen from the vicinity of the eutectic region with respect to published liquidus projections. The aim was to identify a eutectic alloy composition in the Mo-rich region of the system, which would be suitable for directional solidification (DS). In a second step, two alloy compositions were prepared via DS and first creep results of these near-eutectic DS alloys are presented and discussed.

  4. Mo-Si-B alloys for ultrahigh-temperature structural applications.

    PubMed

    Lemberg, J A; Ritchie, R O

    2012-07-10

    A continuing quest in science is the development of materials capable of operating structurally at ever-increasing temperatures. Indeed, the development of gas-turbine engines for aircraft/aerospace, which has had a seminal impact on our ability to travel, has been controlled by the availability of materials capable of withstanding the higher-temperature hostile environments encountered in these engines. Nickel-base superalloys, particularly as single crystals, represent a crowning achievement here as they can operate in the combustors at ~1100 °C, with hot spots of ~1200 °C. As this represents ~90% of their melting temperature, if higher-temperature engines are ever to be a reality, alternative materials must be utilized. One such class of materials is Mo-Si-B alloys; they have higher density but could operate several hundred degrees hotter. Here we describe the processing and structure versus mechanical properties of Mo-Si-B alloys and further document ways to optimize their nano/microstructures to achieve an appropriate balance of properties to realistically compete with Ni-alloys for elevated-temperature structural applications.

  5. Characterization of electrical resistivity as a function of temperature in the Mo-Si-B system

    SciTech Connect

    Beckman, Sarah E.

    1999-12-10

    Measurements of electrical resistivity as a function of temperature from 25 to 1,500 C were conducted on polycrystalline samples in the Mo-Si-B system. Single phase, or nearly single phase, samples were prepared for the following phases: Mo3Si, Mo5SiB2, Mo5Si3Bx, MoB, MoSi2, and Mo5Si3. Thesis materials all exhibit resistivity values within a narrow range(4--22 x 10-7Ω-m), and the low magnitude suggests these materials are semi-metals or low density of states metals. With the exception of MoSi2, all single phase materials in this study were also found to have low temperature coefficient of resistivity(TCR) values. These values ranged from 2.10 x 10-10 to 4.74 x 10-10Ω-m/° C, and MoSi2 had a TCR of 13.77 x 10-10Ω-m/° C. The results from the single phase sample measurements were employed in a natural log rule-of-mixtures model to relate the individual phase resistivity values to those of multiphase composites. Three Mo-Si-B phase regions were analyzed: the binary Mo5Si3-MoSi2 system, the ternary phase field Mo5Si3BxMoB-MoSi2, and the Mo3Si-Mo5SiB2-Mo5Si3Bx ternary region. The experimental data for samples in each of these regions agreed with the natural log model and illustrated that this model can predict the electrical resistivity as a function of temperature of multi-phase, sintered samples within an error of one standard deviation.

  6. Development of intermetallic coatings for fusion power applications

    SciTech Connect

    Park, J.H.; Domenico, T.; Dragel, G.; Clark, R.

    1994-03-01

    In the design of liquid-metal cooling systems, corrosion resistance of structural materials and magnetohydrodynamic (MHD) force and its subsequent influence on thermal hydraulics and corrosion are major concerns. The objective of this study is to develop stable corrosion-resistant electrical insulator coatings at the liquid-metal/structural-material interface, with emphasis on electrically insulating coatings that prevent adverse MHD-generated currents from passing through the structural walls. Vanadium and V-base alloys are potential materials for structural applications in a fusion reactor. Insulator coatings inside the tubing are required when the system is cooled by liquid metals. Various intermetallic films were produced on V, V-t, and V-20 Ti, V-5Cr-t and V-15Cr-t, and Ti, and Types 304 and 316 stainless steel. The intermetallic layers were developed by exposure of the materials to liquid lithium of 3--5 at.% and containing dissolved metallic solutes at temperatures of 416--880{degrees}C. Subsequently, electrical insulator coatings were produced by reaction of the reactive layers with dissolved nitrogen in liquid lithium or by air oxidation under controlled conditions at 600--1000{degrees}C. These reactions converted the intermetallic layers to electrically insulating oxide/nitride or oxy-nitride layers. This coating method could be applied to a commercial product. The liquid metal can be used over and over because only the solutes are consumed within the liquid metal. The technique can be applied to various shapes because the coating is formed by liquid-phase reaction. This paper will discuss initial results on the nature of the coatings and their in-situ electrical resistivity characteristics in liquid lithium at high temperatures.

  7. Effects of Wet Air and Synthetic Combustion Gas Atmospheres on the Oxidation Behavior of Mo-Si-B Alloys

    SciTech Connect

    Kramer, M.J.; Thom, A.J.; Mandal, P.; Behrani, V.; Akinc, M.

    2003-04-24

    Continuing our work on understanding the oxidation behavior of multiphase composite alloys based on the Mo-Si-B system, we investigated three alloys in the Mo-Si-B system, designated as A1, A2, and A3. The nominal phase assemblages of these alloys are: A1 = Mo{sub 5}Si{sub 3}B{sub x} (T1)-MoSi{sub 2}-MoB, A2 = T1-Mo{sub 5}SiB{sub 2} (T2)-Mo{sub 3}Si, and A3 = Mo-T2-Mo{sub 3}Si. Our previous work showed that for exposures to 1100 C, all alloys formed a protective oxide scale in dry air. Exposures to wet air containing about 150 Torr water promoted the formation of a multiphase layer near the scale/alloy interface composed of Mo and MoO{sub 2}. Interrupted mass loss measurements indicated a near zero mass change. In the present study, isothermal mass measurements were conducted in order to quantitatively determine the oxidation rate constants at 1000 C in both dry and wet air. These measurements are critical for understanding the nature of scale development during the initial exposure, as well as the nature of scale stability during the long-term exposure. Isothermal measurements were also conducted at 1600 C in dry air to make an initial determination of alloy stability with respect to Vision 21 goals. We also conducted alloy oxidation testing in a synthetic oxidizing combustion atmosphere. Alloys were exposed up to 300 hours at 1100 C to a gas mixture having an approximate gas composition of N{sub 2} - 13 CO{sub 2} - 10 H{sub 2}O - 4 O{sub 2}. This gas composition simulates oxidizing flue gas, but does not contain a sulfidizing agent that would also be present in flue gas. The oxidized samples were carefully analyzed by SEM/EDS. This analysis will be discussed to provide an understanding of the role of water vapor and the synthetic combustion atmosphere on the oxidative stability of Mo-Si-B alloys.

  8. Thermal stability of sputtered intermetallic Al-Au coatings

    SciTech Connect

    Moser, M.; Mayrhofer, P. H.; Ross, I. M.; Rainforth, W. M.

    2007-09-15

    Recently, the authors have shown that single-phase Al{sub 2}Au coatings, prepared by unbalanced magnetron sputtering, exhibit a dense columnar structure and highest hardness and indentation moduli of 8 and 144 GPa, respectively, within the Al-Au films investigated. This study focuses on the thermal stability of Al{sub 2}Au with respect to films containing more Al and Au having Al/Au at. % ratios of 4.32 and 1.85, respectively. Single-phase Al{sub 2}Au has the highest onset temperature for recovery of 475 deg. C and recrystallization of 575 deg. C. Upon annealing Au- and Al-rich films, their stresses deviate from the linear thermoelastic behavior at temperatures (T) above 200 and 450 deg. C, respectively, due to pores and metallic phases present. Metastable Au within the as-deposited Au-rich film is consumed by the growing intermetallic AlAu and AlAu{sub 2} phases at T{>=}450 deg. C, which themselves melt at {approx}625 deg. C. Due to nanometer scale segregations of Al, encapsulated by Al{sub 2}Au in Al-rich coatings, their melting point is reduced by {approx}85 deg. C to 575 deg. C. Dynamic thermal analyses up to 1100 deg. C in synthetic air reveal the single-phase Al{sub 2}Au films with a superior thermal stability and only negligible oxidation. At 750 deg. C, the mass gain is {approx}1.5 mg/cm{sup 2} after 50 h isothermal exposure. Based on the investigations, the authors can conclude that single-phase intermetallic Al{sub 2}Au films have a high potential for oxidation protection of sensitive materials.

  9. Isothermal and cyclic oxidation resistance of pack siliconized Mo-Si-B alloy

    NASA Astrophysics Data System (ADS)

    Majumdar, Sanjib

    2017-08-01

    Oxidation behaviour of MoSi2 coated Mo-9Si-8B-0.75Y (at.%) alloy has been investigated at three critical temperatures including 750, 900 and 1400 °C in static air. Thermogravimetric analysis (TGA) data indicates a remarkable improvement in the oxidation resistance of the silicide coated alloy in both isothermal and cyclic oxidation tests. The cross-sectional scanning electron microscopy and energy dispersive spectroscopic analysis reveal the occurrence of internal oxidation particularly at the crack fronts formed in the outer MoSi2 layer during thermal cycling. The dominant oxidation mechanisms at 750-900 °C and 1400 °C are identified. Development of MoB inner layer further improves the oxidation resistance of the silicide coated alloy.

  10. Formation of intermetallic compound coating on magnesium AZ91 cast alloy

    NASA Astrophysics Data System (ADS)

    Zhu, Tianping; Gao, Wei

    2009-08-01

    This study describes an intermetallic compound coating formed on AZ91 Mg cast alloy. The Al sputtered on AZ91 cast alloy reacted with substrate during a short period of heat treatment at 435°C, resulting in the formation of a continuous intermetallic compound layer. The short period treatment has the advantage of minimizing the negative effect on the microstructure of substrate and the mechanical properties, comparing with the reported diffusion coatings. DSC measurement and examination on the cross-section of Al sputtered samples show that local melting occurred along the Al/substrate interface at the temperature range between 430~435°C. The formation mechanism of intermetallic compound coating is proposed in terms of the local melting at Al/substrate interface. The salt water immersion test showed significant improvement in corrosion resistance of the intermetallic compound coated AZ91 cast alloy compared with the as-cast alloys.

  11. Mo-Si-B Alloys and Diboride Systems for High Enthalpy Environments: Design and Evaluation

    DTIC Science & Technology

    2016-01-15

    candidate material species production over a range of test gas enthalpies and pressures for UWM and ISU samples. Year 3: 3.1 Begin FTIR...C and the reaction is enhanced at lower temperature in a combustion environment with water vapor and/or lower oxygen partial pressure in the...used as the plasma gas and helium was used as auxiliary gas (gas pressure 10.3 bar (150 psi) and 3.4 bar (50 psi) respectively). A ZrO2 coated

  12. Novel Nanocrystalline Intermetallic Coatings for Metal Alloys in Coal-fired Environments

    SciTech Connect

    Z. Zak Fang; H. Y. Sohn

    2009-08-31

    Intermetallic coatings (iron aluminide and nickel aluminide) were prepared by a novel reaction process. In the process, the aluminide coating is formed by an in-situ reaction between the aluminum powder fed through a plasma transferred arc (PTA) torch and the metal substrate (steel or Ni-base alloy). Subjected to the high temperature within an argon plasma zone, aluminum powder and the surface of the substrate melt and react to form the aluminide coatings. The prepared coatings were found to be aluminide phases that are porosity-free and metallurgically bonded to the substrate. The coatings also exhibit excellent high-temperature corrosion resistance under the conditions which simulate the steam-side and fire-side environments in coal-fired boilers. It is expected that the principle demonstrated in this process can be applied to the preparation of other intermetallic and alloy coatings.

  13. Oxidation Control of Atmospheric Plasma Sprayed FeAl Intermetallic Coatings Using Dry-Ice Blasting

    NASA Astrophysics Data System (ADS)

    Song, Bo; Dong, Shujuan; Coddet, Pierre; Hansz, Bernard; Grosdidier, Thierry; Liao, Hanlin; Coddet, Christian

    2013-03-01

    The performance of atmospheric plasma sprayed FeAl coatings has been remarkably limited because of oxidation and phase transformation during the high-temperature process of preparation. In the present work, FeAl intermetallic coatings were prepared by atmospheric plasma spraying combined with dry-ice blasting. The microstructure, oxidation, porosity, and surface roughness of FeAl intermetallic coatings were investigated. The results show that a denser FeAl coating with a lower content of oxide and lower degree of phase transformation can be achieved because of the cryogenic, the cleaning, and the mechanical effects of dry-ice blasting. The surface roughness value decreased, and the adhesive strength of FeAl coating increased after the application of dry-ice blasting during the atmospheric plasma spraying process. Moreover, the microhardness of the FeAl coating increased by 72%, due to the lower porosity and higher dislocation density.

  14. Making NiTi intermetallic compound coating using laser plasma complex spraying

    SciTech Connect

    Hiraga, Hitoshi; Inoue, Takashi; Matsunawa, Akira

    1996-12-31

    To improve the erosion resistance of the Ti-alloys, surface modification technique using complex spraying system coupled with a high power CO{sub 2} laser and a DC plasma gun was applied. The laser plasma complex spraying system (LPCS) was constructed with 5kW CO{sub 2} laser and low pressure DC plasma spraying unit. In this system, the plasma spray coated layer was remelted and rapidly solidified by the CO{sub 2} laser irradiation. So, it is possible to synthesize intermetallic compound coatings from the simply mixed powder. NiTi intermetallic compound is known as a high cavitation erosion resistant material. In a case of only plasma spraying process, Ti and Ni layer were separated mutually in the coatings, but by the laser plasma complex spraying, NiTi, NiTi{sub 2}, and Ni{sub 3}Ti intermetallic compounds were formed in the coatings. And the coatings were joined metallurgically with substrate and contained few defect. The ratio of phases such as NiTi, NiTi{sub 2}, and Ni{sub 3}Ti was varied with the laser irradiation conditions and powder mixed ratio. To evaluate the erosion resistance of the coatings, vibratory cavitation erosion tests were carried out. The cavitation erosion resistance of the coatings were about 20 times as much as Ti6Al4V substrate due to NiTi phase.

  15. Plasma sprayed ceramic thermal barrier coating for NiAl-based intermetallic alloys

    NASA Technical Reports Server (NTRS)

    Miller, Robert A. (Inventor); Doychak, Joseph (Inventor)

    1994-01-01

    A thermal barrier coating system consists of two layers of a zirconia-yttria ceramic. The first layer is applied by low pressure plasma spraying. The second layer is applied by conventional atmospheric pressure plasma spraying. This facilitates the attachment of a durable thermally insulating ceramic coating directly to the surface of a highly oxidation resistant NiAl-based intermetallic alloy after the alloy has been preoxidized to promote the formation of a desirable Al2O3 scale.

  16. Fabrication of intermetallic coatings for electrical insulation and corrosion resistance on high-temperature alloys

    SciTech Connect

    Park, J.-H.; Cho, W.D.

    1996-11-01

    Several intermetallic films were applied to high-temperature alloys (V alloys and 304, 316 stainless steels) to provide electrical insulation and corrosion resistance. Alloy grain growth at 1000 C for the V-5Cr-5Ti alloy was investigated to determine stability of the alloy substrate during coating formation by CVD or metallic vapor processes at 800-850 C. Film layers were examined by optical and scanning electron microscopy and by electron-energy-dispersive and XRD analysis; they were also tested for electrical resistivity and corrosion resistance. Results elucidated the nature of the coatings, which provided both electrical insulation and high-temperature corrosion protection.

  17. Ambient- to elevated-temperature fracture and fatigue properties of Mo-Si-B alloys: Role of microstructure

    NASA Astrophysics Data System (ADS)

    Kruzic, J. J.; Schneibel, J. H.; Ritchie, R. O.

    2005-09-01

    Ambient- to elevated-temperature fracture and fatigue-crack growth results are presented for five Mo-Mo3Si-Mo5SiB2-containing α-Mo matrix (17 to 49 vol pct) alloys, which are compared to results for intermetallic-matrix alloys with similar compositions. By increasing the α-Mo volume fraction, ductility, or microstructural coarseness, or by using a continuous α-Mo matrix, it was found that improved fracture and fatigue properties are achieved by promoting the active toughening mechanisms, specifically crack trapping and crack bridging by the α-Mo phase. Crack-initiation fracture toughness values increased from 5 to 12 MPa√m with increasing α-Mo content from 17 to 49 vol pct, and fracture toughness values rose with crack extension, ranging from 8.5 to 21 MPa√m at ambient temperatures. Fatigue thresholds benefited similarly from more α-Mo phase, and the fracture and fatigue resistance was improved for all alloys tested at 1300 °C, the latter effects being attributed to improved ductility of the α-Mo phase at elevated temperatures.

  18. Oxidation behavior of niobium aluminide intermetallics protected by aluminide and silicide diffusion coatings

    SciTech Connect

    Li, Y.; Soboyejo, W.; Rapp, R.A.

    1999-06-01

    The isothermal and cyclic oxidation behavior of a new class of damage-tolerant niobium aluminide (Nb{sub 3}Al-xTi-yCr) intermetallics is studied between 650 C and 850 C. Protective diffusion coatings were deposited by pack cementation to achieve the siliciding or aluminizing of substrates with or without intervening Mo or Ni layers, respectively. The compositions and microstructures of the resulting coatings and oxidized surfaces were characterized. The isothermal and cyclic oxidation kinetics indicate that uncoated Nb-40Ti-15Al-based intermetallics may be used up to {approximately}750 C. Alloying with Cr improves the isothermal oxidation resistance between 650 C and 850 C. The most significant improvement in oxidation resistance is achieved by the aluminization of electroplated Ni interlayers. The results suggest that the high-temperature limit of niobium aluminide-based alloys may be increased to 800 C to 850 C by aluminide-based diffusion coatings on ductile Ni interlayers. Indentation fracture experiments also indicate that the ductile nickel interlayers are resistant to crack propagation in multilayered aluminide-based coatings.

  19. Development of Cu alloy anode and separator coated with Al-Ni intermetallic compound

    SciTech Connect

    Toyokura, K.; Hoshino, K.; Yamamoto, M.

    1996-12-31

    Anode made of Cu alloy and separator coated with Al-Ni intermetallic compound have been developed for VCFC. Anode of Ni alloy is usually used. However, the alternative of cost lower than Ni alloy anode should be needed, because Ni is expensive. Cu is attractive as an anode material for VCFC because it is inexpensive and electrochemically noble. However, the creep resistance of Cu is not sufficient, compared with Ni alloy. In this study, strengthening due to oxide-dispersed microstructure has been developed in Cu-Ni-Al alloy with the two-step sintering process. A wet-seal technique has been widely applied for gas-sealing and supporting of electrolyte in MCFC. Since the wet-seal area is exposed to a severe corrosive environment, corrosion resistance of material for wet sealing is related with the cell performance. Al-Ni plating with post-heat treating for stainless steel has been investigated. Stainless steel substrate was plated with Al after being coated with Ni, then heat-treated at 750 {degrees}C for 1 hour in Ar gas atmosphere. Due to the treatment, Al-Ni intermetallic compound ( mainly Al3Ni2 ) layer is formed on stainless steel surface. The long-term immersion test was carried out till 14,500 hours in 62 mol% Li{sub 2}CO{sub 3}-38 mol% K{sub 2}CO{sub 3} at 650 {degrees}C under air-30%CO{sub 2} atmosphere, for the purpose of evaluating the corrosion resistance and thermal stability of Al-Ni intermetallic compound layer in actual generating with VCFC.

  20. Fabrication of intermetallic coatings for electrical and corrosion resistance on high-temperature alloys

    SciTech Connect

    Park, J.H.; Cho, W.D.

    1994-10-01

    Several intermetallic films were fabricated to high-temperature alloys (V-alloys and 304 and 316 stainless steels) to provide electrical insulation and corrosion resistance. Alloy grain-growth behavior at 1000{degrees}C for the V-5Cr-5Ti was investigated to determine the stability of alloy substrate during coating formation by chemical vapor deposition (CVD) or metallic vapor processes at 800-850{degrees}C. Film layers were examined by optical and scanning electron microscopy and by electron-energy-dispersive and X-ray diffraction analysis and tested for electrical resistivity and corrosion resistance. The results elucidated the nature of the coatings, which provided both electrical insulation and high-temperature corrosion protection.

  1. Deposition of Functional Coatings Based on Intermetallic Systems TiAl on the Steel Surface by Vacuum Arc Plasma

    NASA Astrophysics Data System (ADS)

    Budilov, V.; Vardanyan, E.; Ramazanov, K.

    2015-11-01

    Laws governing the formation of intermetallic phase by sequential deposition of nano-sized layers coatings from vacuum arc plasma were studied. Mathematical modeling process of deposition by vacuum arc plasma was performed. In order to identify the structural and phase composition of coatings and to explain their physical and chemical behaviour XRD studies were carried out. Production tests of the hardened punching tools were performed.

  2. Wear resistance of laser clad Ti 2Ni 3Si reinforced intermetallic composite coatings on titanium alloy

    NASA Astrophysics Data System (ADS)

    Wang, Y.; Wang, H. M.

    2004-05-01

    Titanium alloys are restricted from industrial applications as tribological components because of their inherent poor wear resistance. In this paper, novel wear resistant Ti 2Ni 3Si reinforced intermetallic composite coatings with a microstructure consisting of ternary metal silicide Ti 2Ni 3Si primary dendrites and interdendritic Ti 2Ni 3Si/NiTi eutectic were fabricated on a substrate of a titanium alloy BT9 by the laser cladding process. Wear resistance of the coating was evaluated under dry sliding wear tester condition at room temperature. Results indicated that the laser clad coatings have excellent wear resistance and very low load sensitivity under dry sliding wear test conditions.

  3. CaO insulator and Be intermetallic coatings on V-base alloys for liquid-lithium fusion blanket applications

    SciTech Connect

    Park, J.H.; Kassner, T.F.

    1996-04-01

    The objective of this study is to develop (a) stable CaO insulator coatings at the Liquid-Li/structural-material interface, with emphasis on electrically insulating coating that prevent adverse MHD-generated currents from passing through the V-alloy wall, and (b) stable Be-V intermetallic coating for first-wall components that face the plasma. Electrically insulating and corrosion-resistant coatings are required at the liquid-Li/structural interface in fusion first-wall/blanket application. The electrical resistance of CaO coatings produced on oxygen-enriched surface layers of V-5%Cr-5%Ti by exposing the alloy to liquid Li that contained 0.5-85 wt% dissolved Ca was measured as a function of time at temperatures between 250 and 600{degrees}C. Crack-free Be{sub 2}V intermetallic coatings were also produced by exposing V-alloys to liquid Li that contained Be as a solute. These techniques can be applied to various shapes (e.g., inside/outside of tubes, complex geometrical shapes) because the coatings are formed by liquid-phase reactions.

  4. Influence of intermetallic coatings of system Ti-Al on durability of slotting tool from high speed steel

    NASA Astrophysics Data System (ADS)

    Vardanyan, E. L.; Budilov, V. V.; Ramazanov, K. N.; Khusnimardanov, R. N.; Nagimov, R. Sh

    2017-05-01

    The operation conditions and mechanism of wear of slotting tools from high-speed steel was researched. The analysis of methods increasing durability was carried out. The effect of intermetallic coatings deposited from vacuum-arc discharge plasma on the physical-mechanical high-speed steel EP657MP was discovered. The pilot batch of the slotting tool and production tests were carried out.

  5. Corrosion behaviour and biocompatibility of a novel Ni-free intermetallic coating growth on austenitic steel by hot dipping in an Al-12.6%Si alloy.

    PubMed

    Arenas, M A; Frutos, E; Saldaña, L; Conde, A; Labajos-Broncano, L; González-Martín, M L; González-Carrasco, J L; Vilaboa, N

    2011-04-01

    Commercial 316 LVM austenitic stainless steel samples have been coated by immersion in a bath of molten Al-12.6%Si alloy for 120 s. The coating consists of the Al(12)(Fe,Cr)(3)Si(2) intermetallic. In vitro corrosion behaviour has been evaluated in the Ringer's solution by means of potentiodynamic curves and electrochemical impedance spectroscopy. The results reveal that the coated specimens exhibit lower susceptibility to localised corrosion with respect to the substrate. XPS analysis suggests that the ennoblement of the pitting potential is due to the formation of a chromium oxyhydroxide containing passive layer. The intermetallic coating shows a good biocompatibility, as demonstrated by culturing human mesenchymal stem cells isolated from bone marrow which attached, grew and differentiated to the osteoblastic lineage to a similar extent on coated and bare steels. In summary, this study proposes a method that generates Ni-free coatings of the stainless steel with useful properties for biomedical applications.

  6. Laser cladding for high-temperature self-lubricating wear-resistant composite coatings on γ-TiAl intermetallic alloy Ti-48Al-2Cr-2Nb

    NASA Astrophysics Data System (ADS)

    Liu, X. B.; Wang, C. M.; Yu, L. G.; Wang, Hua Ming

    2000-02-01

    High-temperature self-lubricating wear-resistant metal matrix composite coatings are fabricated on substrate of a (gamma) - TiAl intermetallic alloy Ti-48Al-2Cr-2Nb by laser cladding. The hybrid (gamma) -NiCr metal matrix composite coating is mainly reinforced by rapidly solidified wear-resistant phase of hyper-eutectic M7C3 and self-lubricating particles of Ag and CaF2 or CaAgF4. Microstructure and hardness within the whole laser clad composite coating is homogeneous and the bonding to the substrate is purely metallurgical. Both hardness and dry sliding wear resistance of the (gamma) -TiAl intermetallic alloy are significantly enhanced after laser cladding treatment.

  7. Improving hot corrosion resistance of two phases intermetallic alloy α2-Ti3Al/γ-TiAl with enamel coating

    NASA Astrophysics Data System (ADS)

    Pambudi, Muhammad Jajar; Basuki, Eddy Agus; Prajitno, Djoko Hadi

    2017-01-01

    TiAl intermetallic alloys have attracted great interest among aerospace industry after successful utilization in low pressure turbine blades of aircraft engine which makes dramatic weight saving up to 40% weight saving. However, poor oxidation and corrosion resistance at temperatures above 800°C still become the drawbacks of this alloys, making the development of protective coatings to improve the resistance is important. This study investigates the hot corrosion behavior of two phases intermetallic alloy α2-Ti3Al/γ-TiAl with and without enamel coating using immersion test method in molten salt of 85%-wt Na2SO4 and 15%-wt NaCl at 850°C. The results show after 50 hours of hot corrosion test, bare alloy showed poor hot corrosion resistance due to the formation of non-protective Al2O3+TiO2 mixed scale at the surface of the alloy. Improvement of hot corrosion resistance was obtained in samples protected with enamel coating, indicated by significant decreasing in mass change (mg/cm2) by 98.20%. Enamel coating is expected to has the capability in suppressing the diffusion of oxygen and corrosive ions into the substrate layer, and consequently, it improves hot corrosion resistance of the alloy. The study showed that enamel coatings have strong adherent to the substrate and no spallation was observed after hot corrosion test. Nevertheless, the dissolution of oxides components of the enamel coating into the molten salts was observed that lead enamel coating degradation. This degradation is believed involving Cl- anion penetration into the substrate through voids in the coating that accelerates the corrosion of the two phases α2-Ti3Al/γ-TiAl alloy. Even though further observations are needed, it appears that enamel coating could be a promising protective coating to increase hot corrosion resistance of TiAl intermetallic alloys.

  8. Effects of Al Content and Addition of Third Element on Fabrication of Ti-Al Intermetallic Coatings by Heat Treatment of Warm-Sprayed Precursors

    NASA Astrophysics Data System (ADS)

    Sienkiewicz, J.; Kuroda, S.; Minagawa, K.; Murakami, H.; Araki, H.; Kurzydłowski, K. J.

    2015-06-01

    Four powder mixtures of titanium and aluminum with 50:50, 40:60, 30:70, and 20:80 atomic ratios were used as feedstock for Warm Spray process to produce composite coatings. A two-stage heat treatment at 600 and 1000 °C was applied to the deposits in order to obtain titanium aluminide intermetallic phases. The microstructure, chemical, and phase composition of the as-deposited and heat-treated coatings were investigated using SEM, EDS, and XRD. It was found that the Al content affects on the thickness expansion of the heat-treated Ti-Al coatings significantly and also has a major influence on the porosity development, which is caused by the Kirkendall effect. The effects of adding a third element Si and heat treatment with pressure to produce denser Ti-Al intermetallic coating were also examined. The investigated hot-pressed coatings with addition of Si exhibited much denser microstructure and contained Ti-Al intermetallic phases with titanium silicide precipitates.

  9. Structure of Intermetallic Phases in Al-free Galvannealed Zinc Coatings

    NASA Astrophysics Data System (ADS)

    Zmrzlý, M.; Fiala, J.; Schneeweiss, O.; Houbaert, Y.

    2005-07-01

    Galvannealed coatings of thickness of (20 40) µm were prepared on the ultra low carbon (ULC) steel substrate. Metalography analysis was carried out to obtain the phase composition of coatings. Coatings were then transfered onto a polyacrylate foil. Transmission spectra yielding all the positions of iron within the coating thickness were measured. The doublet of zeta phase occured only after short annealing times, lower annealing temperatures and longer dipping times. Parameters of three sites of delta phase were observed to approach equilibrium values at higher annealing temperatures and longer annealing times. These changes are ascribed to diffusion transformations in the coatings during annelaing.

  10. Technical note - Plasma-sprayed ceramic thermal barrier coatings for smooth intermetallic alloys

    NASA Technical Reports Server (NTRS)

    Miller, R. A.; Doychak, J.

    1992-01-01

    A new approach for plasma spray deposition of ceramic thermal barrier coatings directly to smooth substrates is described. Ceramic thermal barrier coatings were directly applied to substrates that had been coated with low-pressure plasma sprayed NiCrAlY bond coats and then centerless ground to simulate a smooth oxidation-resistant substrate. As the high-temperature oxidation behavior of NiAl+Zr is superior to that of MCrALY alloy, the bond coat is not required for oxidation resistance.

  11. Technical note - Plasma-sprayed ceramic thermal barrier coatings for smooth intermetallic alloys

    NASA Astrophysics Data System (ADS)

    Miller, R. A.; Doychak, J.

    1992-09-01

    A new approach for plasma spray deposition of ceramic thermal barrier coatings directly to smooth substrates is described. Ceramic thermal barrier coatings were directly applied to substrates that had been coated with low-pressure plasma sprayed NiCrAlY bond coats and then centerless ground to simulate a smooth oxidation-resistant substrate. As the high-temperature oxidation behavior of NiAl+Zr is superior to that of MCrALY alloy, the bond coat is not required for oxidation resistance.

  12. Technical note - Plasma-sprayed ceramic thermal barrier coatings for smooth intermetallic alloys

    NASA Technical Reports Server (NTRS)

    Miller, R. A.; Doychak, J.

    1992-01-01

    A new approach for plasma spray deposition of ceramic thermal barrier coatings directly to smooth substrates is described. Ceramic thermal barrier coatings were directly applied to substrates that had been coated with low-pressure plasma sprayed NiCrAlY bond coats and then centerless ground to simulate a smooth oxidation-resistant substrate. As the high-temperature oxidation behavior of NiAl+Zr is superior to that of MCrALY alloy, the bond coat is not required for oxidation resistance.

  13. Characterization of Nanostructured NbSi2 Intermetallic Coatings Obtained by Plasma Spraying of Mechanically Alloyed Powders

    NASA Astrophysics Data System (ADS)

    Yazdani, Zohreh; Karimzadeh, Fathallah; Abbasi, Mohammad-Hasan

    2015-08-01

    Nanostructured NbSi2 powders plasma sprayed on to Ti-6Al-4V substrates were characterized in this research. After preparation of the nanostructured NbSi2 powders by mechanical alloying of an Nb-Si powder mixture, agglomeration was performed to obtain a particle size suitable for spraying. The agglomerated powders were then sprayed by atmospheric plasma spraying. Structural transformation of the powders and morphological and mechanical changes of the coatings were examined by use of x-ray diffraction analysis, scanning electron microscopy, energy dispersive spectroscopy, and microhardness testing. During milling, NbSi2 intermetallic with a grain size of approximately 15 nm was gradually formed. After plasma spraying, a coating of hardness 550 ± 8 HV with a uniform nanocrystalline structure, low oxide content, low porosity, and a good adhesion to the substrate was obtained. No phase change occurred after spraying and the NbSi2 compound remained nanostructured with a grain size of approximately 82 nm.

  14. Al-Cu intermetallic coatings processed by sequential metalorganic chemical vapour deposition and post-deposition annealing

    NASA Astrophysics Data System (ADS)

    Aloui, Lyacine; Duguet, Thomas; Haidara, Fanta; Record, Marie-Christine; Samélor, Diane; Senocq, François; Mangelinck, Dominique; Vahlas, Constantin

    2012-06-01

    Sequential processing of aluminum and copper followed by reactive diffusion annealing is used as a paradigm for the metalorganic chemical vapour deposition (MOCVD) of coatings containing intermetallic alloys. Dimethylethylamine alane and copper N,N'-di-isopropylacetamidinate are used as aluminum and copper precursors, respectively. Deposition is performed on steel and silica substrates at 1.33 kPa and 493-513 K. Different overall compositions in the entire range of the Al-Cu phase diagram are obtained by varying the relative thickness of the two elemental layers while maintaining the overall thickness of the coating close to 1 μm. As-deposited films present a rough morphology attributed to the difficulty of copper to nucleate on aluminum. Post-deposition annealing is monitored by in situ X-ray diffraction, and allows smoothening the microstructure and identifying conditions leading to several Al-Cu phases. Our results establish a proof of principle following which MOCVD of metallic alloys is feasible, and are expected to extend the materials pool for numerous applications, with innovative thin film processing on, and surface properties of complex in shape parts.

  15. Synthesis of advanced aluminide intermetallic coatings by low-energy Al-ion radiation

    PubMed Central

    Shen, Mingli; Gu, Yan; Zhao, Panpan; Zhu, Shenglong; Wang, Fuhui

    2016-01-01

    Metals that work at high temperatures (for instance, superalloys in gas-turbines) depend on thermally grown oxide (TGO, commonly alumina) to withstand corrosion attack. Nickel Aluminide (NiAl) as one superior alumina TGO former plays an important role in protective coatings for turbine blades in gas-turbine engines used for aircraft propulsion and power generation. Lowering TGO growth rate is essentially favored for offering sustainable protection, especially in thermal barrier coatings (TBC). However, it can only be achieved currently by a strategy of adding the third element (Pt or reactive elements) into NiAl during traditional diffusion- or deposition-based synthesis of the coating. Here we present a highly flexible Al-ion radiation-based synthesis of advanced NiAl coatings, achieving low TGO growth rate without relying on the third element addition. Our results expand the strategy for lowering TGO growth rate and demonstrate potentials for ion radiation in advancing materials synthesis. PMID:27194417

  16. Synthesis of advanced aluminide intermetallic coatings by low-energy Al-ion radiation

    NASA Astrophysics Data System (ADS)

    Shen, Mingli; Gu, Yan; Zhao, Panpan; Zhu, Shenglong; Wang, Fuhui

    2016-05-01

    Metals that work at high temperatures (for instance, superalloys in gas-turbines) depend on thermally grown oxide (TGO, commonly alumina) to withstand corrosion attack. Nickel Aluminide (NiAl) as one superior alumina TGO former plays an important role in protective coatings for turbine blades in gas-turbine engines used for aircraft propulsion and power generation. Lowering TGO growth rate is essentially favored for offering sustainable protection, especially in thermal barrier coatings (TBC). However, it can only be achieved currently by a strategy of adding the third element (Pt or reactive elements) into NiAl during traditional diffusion- or deposition-based synthesis of the coating. Here we present a highly flexible Al-ion radiation-based synthesis of advanced NiAl coatings, achieving low TGO growth rate without relying on the third element addition. Our results expand the strategy for lowering TGO growth rate and demonstrate potentials for ion radiation in advancing materials synthesis.

  17. Synthesis of advanced aluminide intermetallic coatings by low-energy Al-ion radiation.

    PubMed

    Shen, Mingli; Gu, Yan; Zhao, Panpan; Zhu, Shenglong; Wang, Fuhui

    2016-05-19

    Metals that work at high temperatures (for instance, superalloys in gas-turbines) depend on thermally grown oxide (TGO, commonly alumina) to withstand corrosion attack. Nickel Aluminide (NiAl) as one superior alumina TGO former plays an important role in protective coatings for turbine blades in gas-turbine engines used for aircraft propulsion and power generation. Lowering TGO growth rate is essentially favored for offering sustainable protection, especially in thermal barrier coatings (TBC). However, it can only be achieved currently by a strategy of adding the third element (Pt or reactive elements) into NiAl during traditional diffusion- or deposition-based synthesis of the coating. Here we present a highly flexible Al-ion radiation-based synthesis of advanced NiAl coatings, achieving low TGO growth rate without relying on the third element addition. Our results expand the strategy for lowering TGO growth rate and demonstrate potentials for ion radiation in advancing materials synthesis.

  18. Corrosion Behavior of Detonation Gun Sprayed Fe-Al Type Intermetallic Coating.

    PubMed

    Senderowski, Cezary; Chodala, Michal; Bojar, Zbigniew

    2015-03-13

    The detonation gun sprayed Fe-Al type coatings as an alternative for austenitic valve steel, were investigated using two different methods of testing corrosion resistance. High temperature, 10-hour isothermal oxidation experiments at 550, 750, 950 and 1100 °C show differences in the oxidation behavior of Fe-Al type coatings under air atmosphere. The oxide layer ensures satisfying oxidation resistance, even at 950 and 1100 °C. Hematite, α-Al₂O₃ and metastable alumina phases were noticed on the coatings top surface, which preserves its initial thickness providing protection to the underlying substrate. In general, only negligible changes of the phase composition of the coatings were noticed with simultaneous strengthening controlled in the micro-hardness measurements, even after 10-hours of heating at 1100 °C. On the other hand, the electrochemical corrosion tests, which were carried out in 200 ppm Cl(-) (NaCl) and pH ~4 (H₂SO₄) solution to simulate the acid-rain environment, reveal higher values of the breakdown potential for D-gun sprayed Fe-Al type coatings than the ones for the bulk Fe-Al type alloy and Cr21Mn9Ni4 austenitic valve steel. This enables these materials to be used in structural and multifunctional applications in aggressive environments, including acidic ones.

  19. Corrosion Behavior of Detonation Gun Sprayed Fe-Al Type Intermetallic Coating

    PubMed Central

    Senderowski, Cezary; Chodala, Michal; Bojar, Zbigniew

    2015-01-01

    The detonation gun sprayed Fe-Al type coatings as an alternative for austenitic valve steel, were investigated using two different methods of testing corrosion resistance. High temperature, 10-hour isothermal oxidation experiments at 550, 750, 950 and 1100 °C show differences in the oxidation behavior of Fe-Al type coatings under air atmosphere. The oxide layer ensures satisfying oxidation resistance, even at 950 and 1100 °C. Hematite, α-Al2O3 and metastable alumina phases were noticed on the coatings top surface, which preserves its initial thickness providing protection to the underlying substrate. In general, only negligible changes of the phase composition of the coatings were noticed with simultaneous strengthening controlled in the micro-hardness measurements, even after 10-hours of heating at 1100 °C. On the other hand, the electrochemical corrosion tests, which were carried out in 200 ppm Cl− (NaCl) and pH ~4 (H2SO4) solution to simulate the acid-rain environment, reveal higher values of the breakdown potential for D-gun sprayed Fe-Al type coatings than the ones for the bulk Fe-Al type alloy and Cr21Mn9Ni4 austenitic valve steel. This enables these materials to be used in structural and multifunctional applications in aggressive environments, including acidic ones. PMID:28787991

  20. Thermal Shock and Oxidation Behavior of HiPIMS TiAlN Coatings Grown on Ti-48Al-2Cr-2Nb Intermetallic Alloy

    PubMed Central

    Badini, Claudio; Deambrosis, Silvia M.; Padovano, Elisa; Fabrizio, Monica; Ostrovskaya, Oxana; Miorin, Enrico; D’Amico, Giuseppe C.; Montagner, Francesco; Biamino, Sara; Zin, Valentina

    2016-01-01

    A High Power Impulse Magnetron Sputtering (HiPIMS) method for depositing TiAlN environmental barrier coatings on the surface of Ti-48Al-2Cr-2Nb alloy was developed in view of their exploitation in turbine engines. Three differently engineered TiAlN films were processed and their performance compared. Bare intermetallic alloy coupons and coated specimens were submitted to thermal cycling under oxidizing atmosphere up to 850 °C or 950 °C, at high heating and cooling rates. For this purpose, a burner rig able to simulate the operating conditions of the different stages of turbine engines was used. Microstructures of the samples were compared before and after each test using several techniques (microscopy, XRD, and XPS). Coating-intermetallic substrate adhesion and tribological properties were investigated too. All the TiAlN films provided a remarkable increase in oxidation resistance. Good adhesion properties were observed even after repeated thermal shocks. HiPIMS pretreatments of the substrate surfaces performed before the coating deposition significantly affected the oxidation rate, the oxide layer composition and the coating/substrate adhesion. PMID:28774082

  1. Development of Ion-Plasma Coatings for Protecting Intermetallic Refractory Alloys VKNA-1V and VKNA-25 in the Temperature Range of 1200 - 1250°C

    NASA Astrophysics Data System (ADS)

    Budinovskii, S. A.; Matveev, P. V.; Smirnov, A. A.

    2017-05-01

    Multilayer heat-resistant ion-plasma coatings for protecting the parts of the hot duct of gas-turbine engines produced from refractory nickel alloys based on VKNA intermetallics from high-temperature oxidation are considered. Coatings of the Ni - Cr - Al (Ta, Re, Hf, Y) + Al - Ni - Y systems are tested for high-temperature strength at 1200 and 1250°C. Metallographic and microscopic x-ray spectrum analyses of the structure and composition of the coatings in the initial condition and after the testing are performed. The effect of protective coatings of the Ni - Cr - Al - Hf + Al - Ni - Y systems on the long-term strength of alloys VKNA-1V and VKNA-25 at 1200°C is studied.

  2. Influence of Detonation Gun Spraying Conditions on the Quality of Fe-Al Intermetallic Protective Coatings in the Presence of NiAl and NiCr Interlayers

    NASA Astrophysics Data System (ADS)

    Senderowski, Cezary; Bojar, Zbigniew

    2009-09-01

    The paper presents results of detailed research of the application of detonation gun (D-gun) spraying process for deposition of Fe-Al intermetallic coatings in the presence of NiAl and NiCr interlayers. A number of D-gun experiments have been carried out with significant changes in spraying parameters which define the process energy levels (changes in volumes of the working and fuel gases, and the distance and frequency of spraying). These changes directly influenced the quality of the coatings. The initial results underlay the choice of the process parameters with the view to obtain the most advantageous of geometric and physical-mechanical properties of the coating material, interlayer and substrate. The metallurgical quality of the coatings was considered by taking into account grain morphology, the inhomogeneity of chemical content and phase structure, the cohesive porosity in the coating volume, and adhesive porosity in the substrate/interlayer/coating boundaries. The surface roughness level was also considered. It was found that the D-gun sprayed coatings are in all cases built with flat lamellar splats. The splats develop from powder particles which are D-gun transformed in their plasticity and geometry. A significant result of the optimization of D-gun spraying parameters is the lack of signs of melting of the material (even in microareas) while the geometry of the subsequently deposited grains is considerably changed and the adhesivity and cohesion of the layers proves to be high. This is considered as an undeniable proof of high plasticity of the D-gun formed Fe-Al intermetallic coating.

  3. Dynamic nanomechanical properties of novel Si-rich intermetallic coatings growth on a medical 316 LVM steel by hot dipping in a hypereutectic Al-25Si alloy.

    PubMed

    Frutos, E; González-Carrasco, J L

    2015-06-01

    This aim of this study is to determine the elastoplastic properties of Ni-free Al3FeSi2 intermetallic coatings grown on medical stainless steel under different experimental conditions. Elastoplastic properties are defined by the plasticity index (PI), which correlates the hardness and the Young's modulus. Special emphasis is devoted to correlate the PI with the wear resistance under sliding contact, determined by scratch testing, and fracture toughness, determined by using a novel method based on successive impacts with small loads. With regard to the substrate, the developed coatings are harder and exhibit a lower Young's reduced modulus, irrespective of the experimental conditions. It has been shown that preheating of the samples prior to hot dipping and immersion influences the type and volume fraction of precipitates, which in turn also affect the nanomechanical properties. The higher the preheating temperature is, the greater the Young's reduced modulus is. For a given preheating condition, an increase of the immersion time yields a decrease in hardness. Although apparent friction coefficients of coated specimens are smaller than those obtained on AISI 316 LVM, they increase when using preheating or higher immersion times during processing, which correlates with the PI. The presence of precipitates produces an increase in fracture toughness, with values greater than those presented by samples processed on melted AlSi alloys with lower Si content (12 wt%). Therefore, these intermetallic coatings could be considered "hard but tough", suitable to enhance the wear resistance, especially when using short periods of immersion.

  4. The structure and physical-mechanical properties of the heat-resistant Ni-Co-Cr-Al-Y intermetallic coating obtained using rebuilt plasma equipment

    NASA Astrophysics Data System (ADS)

    Tarasenko, Yu. P.; Tsareva, I. N.; Berdnik, O. B.; Fel, Ya. A.; Kuzmin, V. I.; Mikhalchenko, A. A.; Kartaev, E. V.

    2014-12-01

    Results of a study of the structure, physico-mechanical properties, and the resistance to heat of Ni-Co-Cr-Al-Y intermetallic coatings obtained by powder spraying on the standard UPU-3D plasma spray facility (plasmatron with self-establishing arc length) and on the rebuilt facility equipped with the enhanced-power PNK-50 plasmatron with sectionalized inter-electrode insert, are reported. Coatings of higher density ( ρ = 7.9 g/cm3) and higher microhardness (H μ = 770 kg-force/mm2) with lower porosity values ( P = 5.7 %, P c = 5.1 %, and P 0 = 0.6 %) and high resistance to heat ((M - M0)/M0 = 1.2) were obtained. The developed coating is intended for protection of the working surfaces of turbine engine blades in gas-turbine power plants.

  5. Microstructure and high-temperature oxidation resistance of TiN/Ti3Al intermetallic matrix composite coatings on Ti6Al4V alloy surface by laser cladding

    NASA Astrophysics Data System (ADS)

    Zhang, Xiaowei; Liu, Hongxi; Wang, Chuanqi; Zeng, Weihua; Jiang, Yehua

    2010-11-01

    A high-temperature oxidation resistant TiN embedded in Ti3Al intermetallic matrix composite coating was fabricated on titanium alloy Ti6Al4V surface by 6kW transverse-flow CO2 laser apparatus. The composition, morphology and microstructure of the laser clad TiN/Ti3Al intermetallic matrix composite coating were characterized by optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive spectrometer (EDS). In order to evaluate the high-temperature oxidation resistance of the composite coatings and the titanium alloy substrate, isothermal oxidation test was performed in a conventional high-temperature resistance furnace at 600°C and 800°C respectively. The result shows that the laser clad intermetallic composite coating has a rapidly solidified fine microstructure consisting of TiN primary phase (granular-like, flake-like, and dendrites), and uniformly distributed in the Ti3Al matrix. It indicates that a physical and chemical reaction between the Ti powder and AlN powder occurred completely under the laser irradiation. In addition, the microhardness of the TiN/Ti3Al intermetallic matrix composite coating is 844HV0.2, 3.4 times higher than that of the titanium alloy substrate. The high-temperature oxidation resistance test reveals that TiN/Ti3Al intermetallic matrix composite coating results in the better modification of high-temperature oxidation behavior than the titanium substrate. The excellent high-temperature oxidation resistance of the laser cladding layer is attributed to the formation of the reinforced phase TiN and Al2O3, TiO2 hybrid oxide. Therefore, the laser cladding TiN/Ti3Al intermetallic matrix composite coating is anticipated to be a promising oxidation resistance surface modification technique for Ti6Al4V alloy.

  6. Intermetallic nanoparticles

    DOEpatents

    Singh, Dileep; Yusufoglu, Yusuf; Timofeeva, Elena; Routbort, Jules

    2015-07-14

    A process for preparing intermetallic nanoparticles of two or more metals is provided. In particular, the process includes the steps: a) dispersing nanoparticles of a first metal in a solvent to prepare a first metal solution, b) forming a reaction mixture with the first metal solution and a reducing agent, c) heating the reaction mixture to a reaction temperature; and d) adding a second metal solution containing a salt of a second metal to the reaction mixture. During this process, intermetallic nanoparticles, which contain a compound with the first and second metals are formed. The intermetallic nanoparticles with uniform size and a narrow size distribution is also provided. An electrochemical device such as a battery with the intermetallic nanoparticles is also provided.

  7. Intermetallic nanoparticles

    DOEpatents

    Singh, Dileep; Yusufoglu, Yusuf; Timofeeva, Elena; Routbort, Jules L.

    2017-01-03

    A process for preparing intermetallic nanoparticles of two or more metals is provided. In particular, the process includes the steps: a) dispersing nanoparticles of a first metal in a solvent to prepare a first metal solution, b) forming a reaction mixture with the first metal solution and a reducing agent, c) heating the reaction mixture to a reaction temperature; and d) adding a second metal solution containing a salt of a second metal to the reaction mixture. During this process, intermetallic nanoparticles, which contain a compound with the first and second metals are formed. The intermetallic nanoparticles with uniform size and a narrow size distribution is also provided. An electrochemical device such as a battery with the intermetallic nanoparticles is also provided.

  8. Intermetallic nanoparticles

    SciTech Connect

    Singh, Dileep; Yusufoglu, Yusuf; Timofeeva, Elena; Routbort, Jules L.

    2015-11-20

    A process for preparing intermetallic nanoparticles of two or more metals is provided. In particular, the process includes the steps: a) dispersing nanoparticles of a first metal in a solvent to prepare a first metal solution, b) forming a reaction mixture with the first metal solution and a reducing agent, c) heating the reaction mixture to a reaction temperature; and d) adding a second metal solution containing a salt of a second metal to the reaction mixture. During this process, intermetallic nanoparticles, which contain a compound with the first and second metals are formed. The intermetallic nanoparticles with uniform size and a narrow size distribution is also provided. An electrochemical device such as a battery with the intermetallic nanoparticles is also provided.

  9. Study on the Formation and Characterization of the Intermetallics in Friction Stir Welding of Aluminum Alloy to Coated Steel Sheet Lap Joint

    NASA Astrophysics Data System (ADS)

    Das, H.; Ghosh, R. N.; Pal, T. K.

    2014-10-01

    Multimaterial fabrication such as joining of steel and aluminum is currently prominent in a variety of industries. Friction stir welding is a novel solid-state welding process that causes good joint strength between steel and aluminum. However, the phenomenon contributing significant strength at the interface is not yet clear. In the present study, the interface of the friction stir lap-welded aluminum and coated steel sheet having joint strength maximum (71.4 pct of steel base metal) and minimum, respectively, under two parameter combinations, i.e., 1000 rpm 50 mm min-1 and 500 rpm 100 mm min-1, was exclusively characterized by X-ray diffraction, transmission electron microscopy (TEM), concentration profile, and elemental mapping by electron-probe microanalysis. A TEM-assisted EDS study identifies the morphologies of large size Al13Fe4 and small size Fe3Al-type intermetallic compounds at the interface. The diffusion-induced intermetallic growth (thickness) measured from a backscattered image and concentration profile agreed well with the numerically calculated one. The growth of these two phases at 1000 rpm 50 mm min-1 is attributed to the slower cooling rate (~3.5 K/s) with higher diffusion time (44 seconds) along the interface in comparison to the same for 500 rpm 100 mm min-1 with faster cooling rate (~10 K/s) and less diffusion time (13.6 seconds). The formation of thermodynamically stable and hard intermetallic phase Al13Fe4 at 1000 rpm and travel speed 50 mm min-1 in amounts higher than 500 rpm and a travel speed of 100 mm min-1 results in better joint strength, i.e., 71.4 pct, of the steel base metal.

  10. Characterization of intermetallics in aluminum to zinc coated interstitial free steel joining by pulsed MIG brazing for automotive application

    SciTech Connect

    Basak, Sushovan; Das, Hrishikesh; Pal, Tapan Kumar; Shome, Mahadev

    2016-02-15

    In order to meet the demand for lighter and more fuel efficient vehicles, a significant attempt is currently being focused toward the substitution of aluminum for steel in the car body structure. It generates vital challenge with respect to the methods of joining to be used for fabrication. However, the conventional fusion joining has its own difficulty owing to formation of the brittle intermetallic phases. In this present study AA6061-T6 of 2 mm and HIF-GA steel sheet of 1 mm thick are metal inert gas (MIG) brazed with 0.8 mm Al–5Si filler wire under three different heat inputs. The effect of the heat inputs on bead geometry, microstructure and joint properties of MIG brazed Al-steel joints were exclusively studied and characterized by X-ray diffraction, field emission scanning electron microscopy (FESEM), electron probe micro analyzer (EPMA) and high resolution transmission electron microscopy (HRTEM) assisted X-ray spectroscopy (EDS) and selective area diffraction pattern. Finally microstructures were correlated with the performance of the joint. Diffusion induced intermetallic thickness measured by FESEM image and concentration profile agreed well with the numerically calculated one. HRTEM assisted EDS study was used to identify the large size FeAl{sub 3} and small size Fe{sub 2}Al{sub 5} type intermetallic compounds at the interface. The growth of these two phases in A2 (heat input: 182 J mm{sup −1}) is attributed to the slower cooling rate with higher diffusion time (~ 61 s) along the interface in comparison to the same for A1 (heat input: 155 J mm{sup −1}) with faster cooling rate and shorter diffusion time (~ 24 s). The joint efficiency as high as 65% of steel base metal is achieved for A2 which is the optimized parameter in the present study. - Highlights: • AA 6061 and HIF-GA could be successfully joined by MIG brazing. • Intermetallics are exclusively studied and characterized by XRD, FESEM and EPMA. • Intermetallic formation by diffusion is

  11. On the influence of Ti-Al intermetallic coating architecture on mechanical properties and wear resistance of end mills

    NASA Astrophysics Data System (ADS)

    Vardanyan, E. L.; Budilov, V. V.; Ramazanov, K. N.; Ataullin, Z. R.

    2017-07-01

    Thin-film wear-resistant coatings are widely used to increase life and efficiency of metal cutting tools. This paper shows the results of a study on the influence of architecture (number, sequence and thickness of layers) of wear-resistant coatings on physical, mechanical and operational properties of end mills. Coatings consisting of alternating Ti-Al/Ti-Al-N layers of equal thickness demonstrated the best physical and mechanical properties. Durability of coated tools when processing materials from chromium-vanadium steel increased twice as compared to uncoated tools.

  12. The structure and composition of chromate conversion coatings formed on aluminum-copper alloy AA2024-T3 and thin film analogs of constituent intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Vasquez, Marvin Jaime

    2002-01-01

    A comprehensive suite of spectroscopy have been used to study the composition and structure of Chromate Conversion Coatings (CCC) formed on Aluminum Copper (Al-Cu) alloy AA2024-T3 and constituent Intermetallic Compounds (IMCs). Based on previous work the CCC formed over the IMCs is expected to be thinner and therefore different in structure and composition than the CCC formed on the matrix. The formation of the CCC over the different IMCs is expected to be dependent on the chemistry and the interaction of the IMCs with accelerators such as ferricyanide. Surface chemical and structural data determined by X-ray Photoelectron Spectroscopy (XPS), Synchrotron Infrared Microspectroscopy, X-ray Absorption Near Edge Spectroscopy (XANES), Extended X-ray Absorption Fine Structure (EXAFS), Secondary Ion Mass Spectrometry (SIMS), and Secondary Electron Microscopy/Energy Dispersive Analysis of X-rays (SEM/EDAX) have been developed to refine an existing model for the CCC formed on the AA2024-T3 surface, an Al-Cu aircraft alloy, by considering the composition and structure of the CCC formed on constituent intermetallic compounds (IMCs). The limited corrosion behavior of AA2024-T3 aluminum alloy is generally attributed to the presence of a variety of constituent IMC. These IMC particles are of the order of 1--20 mum which makes their direct analysis exceedingly difficult and has lead to a limited understanding of their surface chemical properties relative to CCC formation. To overcome this limitation, it was necessary to develop for the first time large area samples composed of compositionally homogenous thin films of the various IMCs found on the AA2024-T3 surface, which were galvanically attached to thin films of Al-4.2wt%Cu (representative of the AA2024-T3 matrix). This was performed in a two-step process: Disks of IMC compositions were formed by Reactive Arc Melting (RAM), followed by ultra-fast laser ablation of the RAM IMCs resulting in the formation of homogenous thin films

  13. Intermetallic Compounds

    NASA Astrophysics Data System (ADS)

    Takagiwa, Y.; Matsuura, Y.; Kimura, K.

    2014-06-01

    We have focused on the binary narrow-bandgap intermetallic compounds FeGa3 and RuGa3 as thermoelectric materials. Their crystal structure is FeGa3-type (tetragonal, P42/ mnm) with 16 atoms per unit cell. Despite their simple crystal structure, their room temperature thermal conductivity is in the range 4-5-W-m-1-K-1. Both compounds have narrow-bandgaps of approximately 0.3-eV near the Fermi level. Because their Seebeck coefficients are quite large negative values in the range 350-<-| S 373K|-<-550- μV-K-1 for undoped samples, it should be possible to obtain highly efficient thermoelectric materials both by adjusting the carrier concentration and by reducing the thermal conductivity. Here, we report the effects of doping on the thermoelectric properties of FeGa3 and RuGa3 as n and p-type materials. The dimensionless figure of merit, ZT, was significantly improved by substitution of Sn for Ga in FeGa3 (electron-doping) and by substitution of Zn for Ga in RuGa3 (hole-doping), mainly as a result of optimization of the electronic part, S 2 σ.

  14. Fatigue Response of Mo-Si-B Alloys

    DTIC Science & Technology

    2005-09-01

    4 S-1 _00- 0- 6 S-1l -0 s-- 6 se -. •.10-7 S-1 0 0o jA -0 2 4 6 8 10 12 2 4 6 8 10 1𔃼 Strain...CoooIýD 6 0 n 3 . 40 U) 0 . ..10 . . - . . ’ . . .. • . . n ’ 0 5 10 15 10-8 10-7 10- 6 10" 10- 4 10-3 10-2 Strain (% Strain Rate (s-1) Figure 8...ae eim 04s1 o107 s-1 In n) th5aitoni.h2omrsieflwsrs 100 CAi100 V c33 n 2.5 50 5 0 1 2 3 4 5 6 7108 10-7 10- 6 10-5 104 10-3 Strain ()Strain Rate

  15. Chemistry of intermetallic hydrides

    SciTech Connect

    Reilly, J.J.

    1991-01-01

    Certain intermetallic hydrides are safe, convenient and inexpensive hydrogen storage compounds. A particular advantage of such compounds is the ease with which their properties can be modified by small changes in alloy composition or preparation. This quality can be exploited to optimize their storage properties for particular applications, e.g. as intermetallic hydride electrodes in batteries. We will be concerned herein with the more important aspects of the thermodynamic and structural principles which regulate the behavior of intermetallic hydrogen systems and then illustrate their application using the archetype hydrides of LaNi5, FeTi and Mg alloys. The practical utility of these classes of materials will be briefly noted.

  16. Magnesium silicide intermetallic alloys

    NASA Astrophysics Data System (ADS)

    Li, Gh.; Gill, H. S.; Varin, R. A.

    1993-11-01

    Methods of induction melting an ultra-low-density magnesium silicide (Mg2Si) intermetallic and its alloys and the resulting microstructure and microhardness were studied. The highest quality ingots of Mg2Si alloys were obtained by triple melting in a graphite crucible coated with boron nitride to eliminate reactivity, under overpressure of high-purity argon (1.3 X 105 Pa), at a temperature close to but not exceeding 1105 °C ± 5 °C to avoid excessive evaporation of Mg. After establishing the proper induction-melting conditions, the Mg-Si binary alloys and several Mg2Si alloys macroalloyed with 1 at. pct of Al, Ni, Co, Cu, Ag, Zn, Mn, Cr, and Fe were induction melted and, after solidification, investigated by optical microscopy and quantitative X-ray energy dispersive spectroscopy (EDS). Both the Mg-rich and Si-rich eutectic in the binary alloys exhibited a small but systematic increase in the Si content as the overall composition of the binary alloy moved closer toward the Mg2Si line compound. The Vickers microhardness (VHN) of the as-solidified Mg-rich and Si-rich eutectics in the Mg-Si binary alloys decreased with increasing Mg (decreasing Si) content in the eutectic. This behavior persisted even after annealing for 75 hours at 0.89 pct of the respective eutectic temperature. The Mg-rich eutectic in the Mg2Si + Al, Ni, Co, Cu, Ag, and Zn alloys contained sections exhibiting a different optical contrast and chemical composition than the rest of the eutectic. Some particles dispersed in the Mg2Si matrix were found in the Mg2Si + Cr, Mn, and Fe alloys. The EDS results are presented and discussed and compared with the VHN data.

  17. Anomalous oxidation of intermetallics

    SciTech Connect

    Berztiss, D.A.; Pettit, F.S.; Meier, G.H.

    1995-07-01

    MoSi{sub 2}, {beta}-NiAl and TiAl with Cr additions are of interest for high temperature applications in oxidizing environments, where an oxide layer such as SiO{sub 2} or Al{sub 2}O{sub 3} should form to protect the base material. At elevated temperatures (600--1,700 C), a protective SiO{sub 2} layer forms on MoSi{sub 2}, while near 500 C pesting and/or accelerated oxidation could disintegrate the material to powder as Mo and Si oxidize to form a complex, thick, non-protective oxide layer. Use of {gamma}-TiAl is limited by poor oxidation resistance, whereby layered mixed oxides of TiO{sub 2} and Al{sub 2}O{sub 3} form. With the addition of Cr from 4 to 34 at%, results are varied: protective Al{sub 2}O{sub 3} formation, mixed oxide formation as with TiAl or more rapid oxidation than TiAl. NiAl is currently used as a diffusion coating on Ni-based superalloys and is being considered for use as a structural material itself because of its excellent oxidation resistance, i.e. forming {alpha}-alumina above 1,000 C. Recent work indicates that pure NiAl oxidized under low oxygen partial pressures in a contained atmosphere develops nonprotective oxide scales similar to accelerated oxidation of MoSi{sub 2}. This study explores the parameters defining protective behavior of these intermetallics and attempts to describe and explain anomalies at low temperatures and pressures.

  18. Application of Plasma Spraying as a Precursor in the Synthesis of Oxidation-Resistant Coatings

    NASA Astrophysics Data System (ADS)

    Ritt, P.; Lu-Steffes, O.; Sakidja, R.; Perepezko, J. H.; Lenling, W.; Crawmer, D.; Beske, J.

    2013-08-01

    Thermal spray methods offer a versatile and flexible approach to the manufacture of coatings as a final product. A novel application of thermal spray coating is demonstrated by incorporating a plasma-sprayed Mo layer coating as a precursor step within an integrated costing design. The effectiveness of the two-step design is illustrated for aluminoborosilica coatings on SiC/C composites and W substrates based on the plasma-sprayed Mo precursor and subsequent codeposition of Si and B by a pack cementation method. Even with incomplete precursor coverage, an aluminoborosilica coating is developed because of the high initial fluidity of the as-pack coating. An effective oxidation resistance is observed following exposure at elevated temperatures (1373-1673 K) in ambient air and during torch testing at 1773 K, providing clear evidence that the plasma spraying of Mo is a viable precursor step in the formation of the oxidation-resistant Mo-Si-B-based coating.

  19. Prediction of intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Burkhanov, Gennady S.; Kiselyova, N. N.

    2009-06-01

    The problems of predicting not yet synthesized intermetallic compounds are discussed. It is noted that the use of classical physicochemical analysis in the study of multicomponent metallic systems is faced with the complexity of presenting multidimensional phase diagrams. One way of predicting new intermetallics with specified properties is the use of modern processing technology with application of teaching of image recognition by the computer. The algorithms used most often in these methods are briefly considered and the efficiency of their use for predicting new compounds is demonstrated.

  20. Weldability of intermetallic alloys

    SciTech Connect

    David, S.A. )

    1990-01-01

    Ordered intermetallic alloys are a unique class of material that have potential for structural applications at elevated temperatures. The paper describes the welding and weldability of these alloys. The alloys studied were nickel aluminide (Ni[sub 3]Al), titanium aluminide (Ti[sub 3]Al), and iron aluminide.

  1. Investigation of influence of structure and TiAl3/TiAlN intermetallic coatings on the corrosion behavior of martensitic steels

    NASA Astrophysics Data System (ADS)

    Vardanyan, E.; Ramazanov, K.; Yagafarov, I.; Khamzina, A.; Agzamov, R.

    2017-05-01

    The paper considers several approaches to protect martensitic steels with ultrafine-grain (UFG) structure in aggressive environments. Scanning electron microscopy was used to study the microstructure and composition of steel substrates and coatings. The samples were also subjected to corrosion tests. Regularities of corrosion behavior were specified for the UFG steels. The samples were subjected to ion nitriding in a glow discharge and deposition of protective TiAl3/TiAlN coatings in vacuum arc discharge plasma. Corrosion rates were identified for different treatments.

  2. Dislocation sources in ordered intermetallics

    SciTech Connect

    Yoo, M.H.; Appel, F.; Wagner, R.; Mecking, H.

    1996-09-01

    An overview on the current understanding of dislocation sources and multiplication mechanisms is made for ordered intermetallic alloys of the L1{sub 2}, B2, and D0{sub 19} structures. In L1{sub 2} alloys, a large disparity of edge/screw segments in their relative mobility reduces the efficiency of a Frank-Read Type multiplication mechanism. In Fe-40%Al of the B2 structure, a variety of dislocation sources are available for <111> slip, including ones resulting from condensation of thermal vacancies. In NiAl with the relatively high APB energy, <100> dislocations may result from the dislocation decomposition reactions, the prismatic punching out from inclusion particles, and/or steps and coated layers of the surface. Internal interfaces often provide sites for dislocation multiplication, e.g., grain boundaries, sub-boundaries in Ni{sub 3}Ga, NiAl and Ti{sub 3}Al, and antiphase domain boundaries in Ti{sub 3}Al. As for the crack tip as a dislocation source, extended SISFs trailed by super-Shockley partials emanating form the cracks in Ni{sub 3}Al and Co{sub 3}Ti are discussed in view of a possible toughening mechanism.

  3. Recent advances in ordered intermetallics

    SciTech Connect

    Liu, C.T.

    1992-12-31

    This paper briefly summarizes recent advances in intermetallic research and development. Ordered intermetallics based on aluminides and silicides possess attractive properties for structural applications at elevated temperatures in hostile environments; however, brittle fracture and poor fracture resistance limit their use as engineering materials in many cases. In recent years, considerable efforts have been devoted to the study of the brittle fracture behavior of intermetallic alloys; as a result, both intrinsic and extrinsic factors governing brittle fracture have been identified. Recent advances in first-principles calculations and atomistic simulations further help us in understanding atomic bonding, dislocation configuration, and alloying effects in intermetallics. The basic understanding has led to the development of nickel, iron, and titanium aluminide alloys with improved mechanical and metallurgical properties for structural use. Industrial interest in ductile intermetallic alloys is high, and several examples of industrial involvement are mentioned.

  4. Recent advances in ordered intermetallics

    SciTech Connect

    Liu, C.T.

    1994-12-31

    Ordered intermetallic alloys based on aluminides and silicides offer many advantages for structural use at high temperatures in hostile environments. Attractive properties include excellent oxidation and corrosion resistance, light weight, and superior strength at high temperatures. The major concern for structural use of intermetallics was their low ductility and poor fracture resistance at ambient temperatures. For the past 10 years, considerable effort was devoted to R&D of ordered intermetallic alloys, and progress has been made on understanding intrinsic and extrinsic factors controlling brittle fracture in intermetallic alloys based on aluminides and silicides. Parallel effort on alloy design has led to the development of a number of ductile and strong intermetallic alloys based on Ni{sub 3}Al, NiAl, Fe{sub 3}Al, FeAl, Ti{sub 3}Al, and TiAl systems for structural applications.

  5. High temperature intermetallic binders for HVOF carbides

    SciTech Connect

    Shaw, K.G.; Gruninger, M.F.; Jarosinski, W.J.

    1994-12-31

    Gas turbines technology has a long history of employing the desirable high temperature physical attributes of ceramic-metallic (cermet) materials. The most commonly used coatings incorporate combinations of WC-Co and Cr{sub 3}C{sub 2}-NiCr, which have also been successfully utilized in other non-turbine coating applications. Increased turbine operating temperatures and other high temperature service conditions have made apparent the attractive notion of increasing the temperature capability and corrosion resistance of these coatings. In this study the intermetallic binder NiAl has been used to replace the cobalt and NiCr constituents of conventional WC and Cr{sub 3}C{sub 2} cermet powders. The composite carbide thermal spray powders were fabricated for use in the HVOF coating process. The structure of HVOF deposited NiAl-carbide coatings are compared directly to the more familiar WC-Co and Cr{sub 3}C{sub 2}-NiCr coatings using X-ray diffraction, back-scattered electron imaging (BEI) and electron dispersive spectroscopy (EDS). Hardness variations with temperature are reported and compared between the NiAl and Co/NiCr binders.

  6. MECHANICAL BEHAVIOR OF INTERMETALLIC COMPOUNDS.

    DTIC Science & Technology

    AGING(MATERIALS), AGING(MATERIALS), INTERMETALLIC COMPOUNDS, VANADIUM ALLOYS, COBALT ALLOYS, NICKEL ALLOYS, MECHANICAL PROPERTIES, TEMPERATURE, TIME ... CRYSTAL STRUCTURE, MICROSTRUCTURE, HARDNESS, TRANSFORMATIONS, ELECTRICAL RESISTANCE, MEASUREMENT, MICROSCOPY, ALLOYS, METALLOGRAPHY, X RAY DIFFRACTION.

  7. Concepts for Smart Protective High-Temperature Coatings

    SciTech Connect

    Tortorelli, P.F.; Brady, M.P.; Wright, I.G.

    2003-04-24

    The need for environmental resistance is a critical material barrier to the operation of fossil systems with the improved energy efficiencies and emissions performance described by the goals of the Vision 21 concept of the U.S. Department of Energy's Office of Fossil Energy. All fossil fuel-derived processes contain reactive species and high-temperature degradation arising from reactions of solids with gases and condensible products often limits performance or materials lifetimes such that efficiency, emission, and/or economic targets or requirements are not realized. Therefore, historically, the development of materials for fossil-fuel combustion and conversion systems has been closely linked to corrosion studies of alloys and ceramics in appropriate environments. This project is somewhat different from such studies in that it focuses on the feasibility of new routes to controlling the critical chemical and mechanical phenomena that collectively form the basis for environmental protection in relevant fossil environments by exploring compositional and microstructural manipulations and cooperative phenomena that have not necessarily been examined in any detail to date. This can hopefully lead to concepts for ''smart'' coatings or materials that have the ability to sense and respond appropriately to a particular set or series of environmental conditions in order to provide high-temperature corrosion protection. The strategies being explored involve cooperative or in-place oxidation or sulfidation reactions of multiphase alloys.[1,2] The first material systems to be evaluated involve silicides as there is some evidence that such materials have enhanced resistance in oxidizing-sulfidizing and sulfidizing environments and in air/oxygen at very high temperatures.[3] In this regard, molybdenum silicides may prove to be of particular interest. Molybdenum is known to sulfidize fairly slowly[4] and there has been recent progress in developing Mo-Si-B systems with improved

  8. Environmental Effects in Niobium Base Alloys and Other Selected Intermetallic Compounds

    DTIC Science & Technology

    1988-12-15

    Niobium aluminides and silicides as well as other intermetallic corn unds have potential for use in advanced gas turbines where increased operating...diffusion aluminide coatings on Ni-base alloys(10), Fe- silicides (l 1), and Ni- ’ silicides (12) indicate similar behavior to that in Figure 8. Typical... Niobium W MAR- 2 7 1983 Base Alloys and Other Selected Intermetallic Compounds &Simukx Defense Advanced Research Projects Agency . DARPA Order No. 6155

  9. Reactions of intermetallic clusters

    SciTech Connect

    Farley, R.W.; Castleman, A.W. Jr. )

    1990-02-01

    Reaction of bismuth--alkali clusters with closed-shell HX acids provides insight into the structures, formation, and stabilities of these intermetallic species. HC1 and HI are observed to quantitatively strip Bi{sub {ital x}}Na{sub {ital y}} and Bi{sub {ital x}}K{sub {ital y}}, respectively, of their alkali component, leaving bare bismuth clusters as the only bismuth-containing species detected. Product bismuth clusters exhibit the same distribution observed when pure bismuth is evaporated in the source. Though evaporated simultaneously from the same crucible, this suggests alkali atoms condense onto existing bismuth clusters and have negligible effect on their formation and consequent distribution. The indistinguishibility of reacted and pure bismuth cluster distributions further argues against the simple replacement of alkali atoms with hydrogen in these reactions. This is considered further evidence that the alkali atoms are external to the stable bismuth Zintl anionic structures. Reactivities of Bi{sub {ital x}}Na{sub {ital y}} clusters with HC1 are estimated to lie between 3{times}10{sup {minus}13} for Bi{sub 4}Na, to greater than 4{times}10{sup {minus}11} for clusters possessing large numbers of alkali atoms. Bare bismuth clusters are observed in separate experiments to react significantly more slowly with rates of 1--9{times}10{sup {minus}14} and exhibit little variation of reactivity with size. The bismuth clusters may thus be considered a relatively inert substrate upon which the alkali overlayer reacts.

  10. Ultrahigh temperature intermetallic alloys

    SciTech Connect

    Brady, M.P.; Zhu, J.H.; Liu, C.T.; Tortorelli, P.F.; Wright, J.L.; Carmichael, C.A.

    1998-11-01

    A new family of Cr-Cr{sub 2}Ta intermetallic alloys based on Cr-(6--10)Ta (at.%) is under development for structural use in oxidizing environments in the 1,000-1,300 C (1,832--2,372 F) temperature range. Development objectives relate to high temperature strength and oxidation resistance and room temperature fracture toughness. The 1,200 C (2,192 F) strength goals have been met: yield and fracture strengths of 275 MPa (40 ksi) and 345 MPa (50 ksi), respectively, were achieved. Progress in attaining reasonable fracture toughness of Cr-Cr{sub 2}Ta alloys has been made; current alloys exhibit room-temperature values of about 10--12 MPa{radical}m (1.1 MPa{radical}m = 1 ksi{radical}in.). Oxidation rates of these alloys at 950 C (1,742 F) in air are in the range of those reported for chromia-forming alloys. At 1,100 C (2,012 F) in air, chromia volatility was significant but, nevertheless, no scale spallation and positive weight gains of 1--5 mg/cm{sup 2} have been observed during 120-h, 6-cycle oxidation screening tests. These mechanical and oxidative properties represent substantial improvement over Cr-Cr{sub 2}Nb and Cr-Cr{sub 2}Zr alloys previously developed.

  11. Developments in rare earth intermetallics

    SciTech Connect

    Kirchmayr, H.R.

    1984-09-01

    The magnetic properties of rare earth intermetallics have been the subject of numerous investigations in recent years. However, while the preparation of new intermetallic compounds and the determination of their properties have been the prime concern in former years, more recently the analysis and theoretical explanation of the available data has become most important. Furthermore single crystals have now become available, which permit new experiments. Also many investigations on pseudo-binary systems have permitted the systematic determination of the primary magnetic properties. After a summary of the magnetic properties of intermetallics where the B-moment is zero and nonzero, some examples of pseudobinary systems and especially applications of R-3d multicomponent systems as the basis for advanced permanent magnets are discussed. Finally RE-3d alloys with metalloids and non-metals are discussed with emphasis on the newly developed R-Fe-B permanent magnets.

  12. Some statistics on intermetallic compounds.

    PubMed

    Dshemuchadse, Julia; Steurer, Walter

    2015-02-02

    It is still largely unknown why intermetallic phases show such a large variety of crystal structures, with unit cell sizes varying between 1 and more than 20 000 atoms. The goal of our study was, therefore, to get a general overview of the symmetries, unit cell sizes, stoichiometries, most frequent structure types, and their stability fields based on the Mendeleev numbers as ordering parameters. A total of 20829 structures crystallizing in 2166 structure types have been studied for this purpose. Thereby, the focus was on a subset of 6441 binary intermetallic compounds, which crystallize in 943 structure types.

  13. Microstructure and Properties of HVOF-Sprayed Ni-50Cr Coatings

    SciTech Connect

    Joel A. Simpson; Terry C. Totemeier; Richard N. Wright

    2006-06-01

    Thermal spray coatings represent a potential cost-effective means of protecting structural components in advanced fossil energy systems. Previous work at the INL has focused on relationships between thermal spray processing conditions, structure, and properties in alumina- and silica-forming coatings, namely Fe3Al, FeAl, and Mo-Si-B alloys. This paper describes the preparation and characterization of chromia-forming Ni-50%Cr coatings, an alloy similar to the INCOCLAD 671 cladding, which has shown excellent performance in the Niles Plant service tests. The structure and properties of Ni-50Cr coatings are similar to other HVOF-sprayed metallic coatings: a typical lamellar microstructure is observed with essentially no porosity and little oxide. The microhardness and compressive residual stress both increase with increased spray particle velocity. Corrosion tests were performed on a variety of free-standing coatings (removed from the substrate, wrought Fe3Al alloy, and Grade 91 steel in a simulated coal combustion gas (N2-10%CO-5%CO2-2%H2O-0.12%H2S) and gas-slag environments (same gas, with iron sulfide powder in contact with the coating surface). The coatings tested included Fe3Al, FeAl, and Ni-50Cr alloys sprayed at different velocities. In these tests the iron aluminides in wrought and coating form showed the best performance, with Ni-50Cr coatings slightly worse; the Grade 91 steel was severely attacked.

  14. Coatings.

    ERIC Educational Resources Information Center

    Anderson, Dennis G.

    1989-01-01

    This review covers analytical techniques applicable to the examination of coatings, raw materials, and substrates upon which coatings are placed. Techniques include chemical and electrochemical methods, chromatography, spectroscopy, thermal analysis, microscopy, and miscellaneous techniques. (MVL)

  15. Coatings.

    ERIC Educational Resources Information Center

    Anderson, Dennis G.

    1989-01-01

    This review covers analytical techniques applicable to the examination of coatings, raw materials, and substrates upon which coatings are placed. Techniques include chemical and electrochemical methods, chromatography, spectroscopy, thermal analysis, microscopy, and miscellaneous techniques. (MVL)

  16. Low-Temperature Synthesis Routes to Intermetallic Superconductors

    SciTech Connect

    Schaak, Raymond E

    2008-01-08

    of many of the products, the superconductors and their nanocrystalline precursors are potentially amenable to inexpensive and large-scale solution-based processing into wires, coatings, films, and templated or patterned structures with nanoscale and microscale features. Also, because of the new synthetic variables that play a key role in the low-temperature formation of intermetallics, the possibility exists to discover new superconductors.

  17. Intermetallic-Based High-Temperature Materials

    SciTech Connect

    Sikka, V.K.

    1999-04-25

    The intermetallic-based alloys for high-temperature applications are introduced. General characteristics of intermetallics are followed by identification of nickel and iron aluminides as the most practical alloys for commercial applications. An overview of the alloy compositions, melting processes, and mechanical properties for nickel and iron aluminizes are presented. The current applications and commercial producers of nickel and iron aluminizes are given. A brief description of the future prospects of intermetallic-based alloys is also given.

  18. Microstructure of a plasma-sprayed Mo-Si-B alloy

    NASA Astrophysics Data System (ADS)

    Kramer, M. J.; Okumus, S. C.; Besser, M. F.; Ünal, Ö.; Akinc, M.

    2000-03-01

    Powders of Mo52Si38B10 were plasma sprayed under inert conditions onto stainless steel substrates to determine if high density free standing forms could be synthesized by this process. Thermal spray conditions were varied to minimize porosity and oxygen impurities while minimizing evaporative metal losses. The assprayed and sintered microstructures were characterized using scanning and transmission electron microscopy and quantitative x-ray diffraction (XRD). The as-sprayed microstructure consisted of elongated splats tens of microns in length and only one to three microns in thickness. The splats contained submicrometer grains of primarily MoB and Mo5Si3B x (T1) and minor amounts of MoSi2 and a glassy grain boundary phase. The interior of the splats typically consisted of a fine eutectic of MoB and T1. Small pieces were cut out of the cross section of the sample and pressureless sintered for 2, 6, and 10 h at 1800 °C in flowing Ar. After sintering for 2 h at 1800 °C, the samples exhibited a coarser but equiaxed microstructure (1 to 5 µm grain size) containing 78 vol.% T1, 16 vol.% MoB, and 6 vol.% MoSi2 as determined by XRD. Approximately 8 at.% of the Si formed silica. The high-temperature anneal removed all vestiges of the layered structure observed in the as-sprayed samples.

  19. Method for making devices having intermetallic structures and intermetallic devices made thereby

    DOEpatents

    Paul, Brian Kevin; Wilson, Rick D.; Alman, David E.

    2004-01-06

    A method and system for making a monolithic intermetallic structure are presented. The structure is made from lamina blanks which comprise multiple layers of metals which are patternable, or intermetallic lamina blanks that are patternable. Lamina blanks are patterned, stacked and registered, and processed to form a monolithic intermetallic structure. The advantages of a patterned monolithic intermetallic structure include physical characteristics such as melting temperature, thermal conductivity, and corrosion resistance. Applications are broad, and include among others, use as a microreactor, heat recycling device, and apparatus for producing superheated steam. Monolithic intermetallic structures may contain one or more catalysts within the internal features.

  20. Method for making devices having intermetallic structures and intermetallic devices made thereby

    DOEpatents

    Paul, Brian Kevin; Wilson, Richard Dean; Alman, David Eli

    2004-01-06

    A method and system for making a monolithic intermetallic structure are presented. The structure is made from lamina blanks which comprise multiple layers of metals which are patternable, or intermetallic lamina blanks that are patternable. Lamina blanks are patterned, stacked and registered, and processed to form a monolithic intermetallic structure. The advantages of a patterned monolithic intermetallic structure include physical characteristics such as melting temperature, thermal conductivity, and corrosion resistance. Applications are broad, and include among others, use as a microreactor, heat recycling device, and apparatus for producing superheated steam. Monolithic intermetallic structures may contain one or more catalysts within the internal features.

  1. DEVELOPMENT OF PROTECTIVE COATINGS FOR TANTALUM-BASE ALLOYS

    DTIC Science & Technology

    PHASE STUDIES, PHYSICAL PROPERTIES, REFRACTORY MATERIALS, SILICIDES , SILICON COATINGS , SILICON COMPOUNDS, TANTALUM, TENSILE PROPERTIES, TITANIUM COMPOUNDS, TUNGSTEN ALLOYS, VANADIUM ALLOYS, VAPOR PLATING, ZINC COATINGS ....TANTALUM ALLOYS, ALLOYS, ALUMINUM COATINGS , ALUMINUM COMPOUNDS, BORON COMPOUNDS, CERAMIC COATINGS , CHROMIUM COMPOUNDS, COATINGS , FLAME SPRAYING...HAFNIUM ALLOYS, HAFNIUM COMPOUNDS, HARDNESS, HEAT RESISTANT ALLOYS, INTERMETALLIC COMPOUNDS, METAMATHEMATICS, NIOBIUM ALLOYS, OSCILLOGRAPHS, OXIDES

  2. Service limitations for oxidation resistant intermetallic compounds

    SciTech Connect

    Smialek, J.L.; Nesbitt, J.A.; Brindley, W.J.; Brady, M.P.; Doychak, J.; Dickerson, R.M.; Hull, D.R.

    1995-07-01

    Oxidation resistant intermetallic compounds based on NiAl, TiAl, and MoSi{sub 2} are of interest for high temperature applications. Each system exhibits different life-limiting degradation modes due to oxidation. {beta}-NiAl forms protective {alpha}-Al{sub 2}O scales. Breakdown follows well-established diffusion controlled processes resulting in survival for thousands of hours. The effect of thermal cycling and spalling is well established. Ti{sub 3}Al and TiAl compounds form less protective mixed TiO{sub 2} and Al{sub 2}O{sub 3} scales. However at realistic use temperatures (600--800 C), scale growth rates are acceptably low. The critical factor is embrittlement due to interstitial oxygen diffusion over a matter of hours. Solutions based on alloy development and coatings have not been satisfactory. MoSi{sub 2} materials exhibit very low oxidation rates at very high temperatures. However, low temperature (500 C) pest oxidation can be a catastrophic transient effect. Material integrity is a key factor. Fracture occurs because of accelerated growth of non-protective mixed MoO{sub 2}-SiO{sub 2} scales in pores and microcracks.

  3. Suppressors made from intermetallic materials

    SciTech Connect

    Klett, James W; Muth, Thomas R; Cler, Dan L

    2014-11-04

    Disclosed are several examples of apparatuses for suppressing the blast and flash produced as a projectile is expelled by gases from a firearm. In some examples, gases are diverted away from the central chamber to an expansion chamber by baffles. The gases are absorbed by the expansion chamber and desorbed slowly, thus decreasing pressure and increasing residence time of the gases. In other examples, the gases impinge against a plurality of rods before expanding through passages between the rods to decrease the pressure and increase the residence time of the gases. These and other exemplary suppressors are made from an intermetallic material composition for enhanced strength and oxidation resistance at high operational temperatures.

  4. Intermetallic Nanocrystals: Syntheses and Catalytic Applications.

    PubMed

    Yan, Yucong; Du, Jingshan S; Gilroy, Kyle D; Yang, Deren; Xia, Younan; Zhang, Hui

    2017-02-24

    At the forefront of nanochemistry, there exists a research endeavor centered around intermetallic nanocrystals, which are unique in terms of long-range atomic ordering, well-defined stoichiometry, and controlled crystal structure. In contrast to alloy nanocrystals with no elemental ordering, it is challenging to synthesize intermetallic nanocrystals with a tight control over their size and shape. Here, recent progress in the synthesis of intermetallic nanocrystals with controllable sizes and well-defined shapes is highlighted. A simple analysis and some insights key to the selection of experimental conditions for generating intermetallic nanocrystals are presented, followed by examples to highlight the viable use of intermetallic nanocrystals as electrocatalysts or catalysts for various reactions, with a focus on the enhanced performance relative to their alloy counterparts that lack elemental ordering. Within the conclusion, perspectives on future developments in the context of synthetic control, structure-property relationships, and applications are discussed.

  5. Microstructure and wear behavior of γ/Al 4C 3/TiC/CaF 2 composite coating on γ-TiAl intermetallic alloy prepared by Nd:YAG laser cladding

    NASA Astrophysics Data System (ADS)

    Liu, Xiu-Bo; Shi, Shi-Hong; Guo, Jian; Fu, Ge-Yan; Wang, Ming-Di

    2009-03-01

    As a further step in obtaining high performance elevated temperature self-lubrication anti-wear composite coatings on TiAl alloy, a novel Ni-P electroless plating method was adopted to encapsulate the as-received CaF 2 in the preparation of precursor NiCr-Cr 3C 2-CaF 2 mixed powders with an aim to decrease its mass loss and increase its compatibility with the metal matrix during a Nd:YAG laser cladding. The microstructure of the coating was examined using X-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive spectroscopy (EDS) and the friction and wear behavior of the composite coatings sliding against the hardened 0.45% C steel ring was evaluated using a block-on-ring wear tester at room temperature. It was found that the coating had a unique microstructure consisting of primary dendrites TiC and block Al 4C 3 carbides reinforcement as well as fine isolated spherical CaF 2 solid lubrication particles uniformly dispersed in the NiCrAlTi ( γ) matrix. The good friction-reducing and anti-wear abilities of the laser clad composite coating was suggested to the Ni-P electroless plating and the attendant reduction of mass loss of CaF 2 and the increasing of it's wettability with the NiCrAlTi ( γ) matrix during the laser cladding process.

  6. Structure Defect Property Relationships in Binary Intermetallics

    NASA Astrophysics Data System (ADS)

    Medasani, Bharat; Ding, Hong; Chen, Wei; Persson, Kristin; Canning, Andrew; Haranczyk, Maciej; Asta, Mark

    2015-03-01

    Ordered intermetallics are light weight materials with technologically useful high temperature properties such as creep resistance. Knowledge of constitutional and thermal defects is required to understand these properties. Vacancies and antisites are the dominant defects in the intermetallics and their concentrations and formation enthalpies could be computed by using first principles density functional theory and thermodynamic formalisms such as dilute solution method. Previously many properties of the intermetallics such as melting temperatures and formation enthalpies were statistically analyzed for large number of intermetallics using structure maps and data mining approaches. We undertook a similar exercise to establish the dependence of the defect properties in binary intermetallics on the underlying structural and chemical composition. For more than 200 binary intermetallics comprising of AB, AB2 and AB3 structures, we computed the concentrations and formation enthalpies of vacancies and antisites in a small range of stoichiometries deviating from ideal stoichiometry. The calculated defect properties were datamined to gain predictive capabilities of defect properties as well as to classify the intermetallics for their suitability in high-T applications. Supported by the US DOE under Contract No. DEAC02-05CH11231 under the Materials Project Center grant (Award No. EDCBEE).

  7. Method of making sintered ductile intermetallic-bonded ceramic composites

    DOEpatents

    Plucknett, K.; Tiegs, T.N.; Becher, P.F.

    1999-05-18

    A method of making an intermetallic-bonded ceramic composite involves combining a particulate brittle intermetallic precursor with a particulate reactant metal and a particulate ceramic to form a mixture and heating the mixture in a non-oxidizing atmosphere at a sufficient temperature and for a sufficient time to react the brittle intermetallic precursor and the reactant metal to form a ductile intermetallic and sinter the mixture to form a ductile intermetallic-bonded ceramic composite. 2 figs.

  8. Environmental Effects in Advanced Intermetallics

    SciTech Connect

    Liu, C.T.

    1998-11-24

    This paper provides a comprehensive review of environmental embrittlement in iron and nickel aluminizes. The embrittlement involves the interaction of these intermetallics with moisture in air and generation of atomic hydrogen, resulting in hydrogen-induced embrittlement at ambient temperatures. Environmental embrittlement promotes brittle grain-boundary fracture in Ni{sub 3}Al alloys but brittle cleavage fracture in Fe{sub 3}Al-FeAl alloys. The embrittlement strongly depends on strain rate, with tensile-ductility increase with increasing strain rate. It has been demonstrated that environmental embrittlement can be alleviated by alloying additions, surface modifications, and control of grain size and shape. Boron tends to segregate strongly to grain boundaries and is most effective in suppressing environmental embrittlement in Ni{sub 3}Al alloys. The mechanistic understanding of alloy effects and environmental embrittlement has led to the development of nickel and iron aluminide alloys with improved properties for structural use at elevated temperatures in hostile environments.

  9. Environmental embrittlement in ordered intermetallic alloys

    SciTech Connect

    Liu, C.T.; Stoloff, N.S.

    1992-12-31

    Ordered intermetallics based on aluminides and silicides possess many promising properties for elevated-temperature applications; however, poor fracture resistance and limited fabricability restrict their use as engineering material. Recent studies have shown that environmental embrittlement is a major cause of low ductility and brittle fracture in many ordered intermetallic alloys. There are two types of environmental embrittlement observed in intermetallic alloys. One is hydrogen-induced embrittlement occurring at ambient temperatures in air. The other is oxygen-induced embrittlement in oxidizing atmospheres at elevated temperatures. In most cases, the embrittlements are due to a dynamic effect involving generation and penetration of embrittling agents (i.e., hydrogen or oxygen ) during testing. Diffusion of embrittling agents plays a dominant role in fracture of these intermetallic alloys. This chapter summarizes recent progress in understanding and reducing environmental embrittlement in these alloys.

  10. New twisted intermetallic compound superconductor: A concept

    NASA Technical Reports Server (NTRS)

    Coles, W. D.; Brown, G. V.; Laurence, J. C.

    1972-01-01

    Method for processing Nb3Sn and other intermetallic compound superconductors produces a twisted, stabilized wire or tube which can be used to wind electromagnetics, armatures, rotors, and field windings for motors and generators as well as other magnetic devices.

  11. Processing - Property Relationship in Advanced Intermetallics

    DTIC Science & Technology

    1994-07-01

    AD-A285 262 - IlE I !!III Illl iIII c.,. Processing- Property Relationship I in Advanced Intermetallics Final Report For Period March 4,1991 through...through 03-03-94 4. TITLE AND SUBTITLE 5. FUNDING NUMBERS Processing- Property Relationship in Advanced Intermetallics; 4. AUTHOR(S) D.A. Hardwick and P.L...2 M echanical Properties ......................................................................... 9 3 C

  12. Microstructure Characterization and Wear-Resistant Properties Evaluation of an Intermetallic Composite in Ni-Mo-Si System.

    PubMed

    Huang, Boyuan; Song, Chunyan; Liu, Yang; Gui, Yongliang

    2017-02-04

    Intermetallic compounds have been studied for their potential application as structural wear materials or coatings on engineering steels. In the present work, a newly designed intermetallic composite in a Ni-Mo-Si system was fabricated by arc-melting process with commercially pure metal powders as starting materials. The chemical composition of this intermetallic composite is 45Ni-40Mo-15Si (at %), selected according to the ternary alloy diagram. The microstructure was characterized using optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD), and energy dispersive spectroscopy (EDS), and the wear-resistant properties at room temperature were evaluated under different wear test conditions. Microstructure characterization showed that the composite has a dense and uniform microstructure. XRD results showed that the intermetallic composite is constituted by a binary intermetallic compound NiMo and a ternary Mo₂Ni₃Si metal silicide phase. Wear test results indicated that the intermetallic composite has an excellent wear-resistance at room-temperature, which is attributed to the high hardness and strong atomic bonding of constituent phases NiMo and Mo₂Ni₃Si.

  13. SURFACE MODIFICATION OF ZIRCALOY-4 SUBSTRATES WITH NICKEL ZIRCONIUM INTERMETALLICS

    SciTech Connect

    Luscher, Walter G.; Gilbert, Edgar R.; Pitman, Stan G.; Love, Edward F.

    2013-02-01

    Surfaces of Zircaloy-4 (Zr-4) substrates were modified with nickel-zirconium (NiZr) intermetallics to tailor oxidation performance for specialized applications. Surface modification was achieved by electroplating Zr-4 substrates with nickel (Ni) and then performing thermal treatments to fully react the Ni plating with the substrates, which resulted in a coating of NiZr intermetallics on the substrate surfaces. Both plating thickness and thermal treatment were evaluated to determine the effects of these fabrication parameters on oxidation performance and to identify an optimal surface modification process. Isothermal oxidation tests were performed on surface-modified materials at 290°, 330°, and 370°C under a constant partial pressure of oxidant (i.e., 1 kPa D2O in dry Ar at 101 kPa) for 64 days. Test results revealed an enhanced, transient oxidation rate that decreased asymptotically toward the rate of the Zr-4 substrate. Oxidation kinetics were analyzed from isothermal weight gain data, which were correlated with microstructure, hydrogen pickup, strength, and hardness.

  14. Advanced ordered intermetallic alloy deployment

    SciTech Connect

    Liu, C.T.; Maziasz, P.J.; Easton, D.S.

    1997-04-01

    The need for high-strength, high-temperature, and light-weight materials for structural applications has generated a great deal of interest in ordered intermetallic alloys, particularly in {gamma}-based titanium aluminides {gamma}-based TiAl alloys offer an attractive mix of low density ({approximately}4g/cm{sup 3}), good creep resistance, and high-temperature strength and oxidation resistance. For rotating or high-speed components. TiAl also has a high damping coefficient which minimizes vibrations and noise. These alloys generally contain two phases. {alpha}{sub 2} (DO{sub 19} structure) and {gamma} (L 1{sub 0}), at temperatures below 1120{degrees}C, the euticoid temperature. The mechanical properties of TiAl-based alloys are sensitive to both alloy compositions and microstructure. Depending on heat-treatment and thermomechanical processing, microstructures with near equiaxed {gamma}, a duplex structure (a mix of the {gamma} and {alpha}{sub 2} phases) can be developed in TiAl alloys containing 45 to 50 at. % Al. The major concern for structural use of TiAl alloys is their low ductility and poor fracture resistance at ambient temperatures. The purpose of this project is to improve the fracture toughness of TiAl-based alloys by controlling alloy composition, microstructure and thermomechanical treatment. This work is expected to lead to the development of TiAl alloys with significantly improved fracture toughness and tensile ductility for structural use.

  15. HIGH-TEMPERATURE OXIDATION PROTECTIVE COATINGS FOR VANADIUM-BASE ALLOYS

    DTIC Science & Technology

    SILICIDES , SILICON COATINGS , THIN FILM STORAGE DEVICES, TITANIUM ALLOYS, VAPOR PLATING, YTTRIUM COMPOUNDS, ZINC ALLOYS, ZINC COATINGS ....ANTIOXIDANTS, *METAL COATINGS , *REFRACTORY COATINGS , *VANADIUM ALLOYS, ALUMINUM ALLOYS, CERAMIC COATINGS , CHROMIUM ALLOYS, CLADDING, FLAME SPRAYING...HIGH TEMPERATURE, INTERMETALLIC COMPOUNDS, IODINE COMPOUNDS, IRON ALLOYS, MAGNESIUM ALLOYS, NICKEL ALLOYS, NICKEL COMPOUNDS, NIOBIUM ALLOYS, OXIDES

  16. More statistics on intermetallic compounds - ternary phases.

    PubMed

    Dshemuchadse, Julia; Steurer, Walter

    2015-05-01

    How many different intermetallic compounds are known so far, and in how many different structure types do they crystallize? What are their chemical compositions, the most abundant ones and the rarest ones? These are some of the questions we are trying to find answers for in our statistical analysis of the structures of the 20,829 intermetallic phases included in the database Pearson's Crystal Data, with the goal of gaining insight into some of their ordering principles. In the present paper, we focus on the subset of 13,026 ternary intermetallics, which crystallize in 1391 different structure types; remarkably, 667 of them have just one representative. What makes these 667 structures so unique that they are not adopted by any other of the known intermetallic compounds? Notably, ternary compounds are known in only 5109 of the 85,320 theoretically possible ternary intermetallic systems so far. In order to get an overview of their chemical compositions we use structure maps with Mendeleev numbers as ordering parameters.

  17. Overview of the development of FeAl intermetallic alloys

    SciTech Connect

    Maziasz, P.J.; Liu, C.T.; Goodwin, G.M.

    1995-09-01

    B2-phase FeAl ordered intermetallic alloys based on an Fe-36 at.% Al composition are being developed to optimize a combination of properties that includes high-temperature strength, room-temperature ductility, and weldability. Microalloying with boron and proper processing are very important for FeAl properties optimization. These alloys also have the good to outstanding resistance to oxidation, sulfidation, and corrosion in molten salts or chlorides at elevated temperatures, characteristic of FeAl with 30--40 at.% Al. Ingot- and powder-metallurgy (IM and PM, respectively) processing both produce good properties, including strength above 400 MPa up to about 750 C. Technology development to produce FeAl components for industry testing is in progress. In parallel, weld-overlay cladding and powder coating technologies are also being developed to take immediate advantage of the high-temperature corrosion/oxidation and erosion/wear resistance of FeAl.

  18. Chemical effect on diffusion in intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Chen, Yi-Ting

    With the trend of big data and the Internet of things, we live in a world full of personal electronic devices and small electronic devices. In order to make the devices more powerful, advanced electronic packaging such as wafer level packaging or 3D IC packaging play an important role. Furthermore, ?-bumps, which connect silicon dies together with dimension less than 10 ?m, are crucial parts in advanced packaging. Owing to the dimension of ?-bumps, they transform into intermetallic compound from tin based solder after the liquid state bonding process. Moreover, many new reliability issues will occur in electronic packaging when the bonding materials change; in this case, we no longer have tin based solder joint, instead, we have intermetallic compound ?-bumps. Most of the potential reliability issues in intermetallic compounds are caused by the chemical reactions driven by atomic diffusion in the material; thus, to know the diffusivities of atoms inside a material is significant and can help us to further analyze the reliability issues. However, we are lacking these kinds of data in intermetallic compound because there are some problems if used traditional Darken's analysis. Therefore, we considered Wagner diffusivity in our system to solve the problems and applied the concept of chemical effect on diffusion by taking the advantage that large amount of energy will release when compounds formed. Moreover, by inventing the holes markers made by Focus ion beam (FIB), we can conduct the diffusion experiment and obtain the tracer diffusivities of atoms inside the intermetallic compound. We applied the technique on Ni3Sn4 and Cu3Sn, which are two of the most common materials in electronic packaging, and the tracer diffusivities are measured under several different temperatures; moreover, microstructure of the intermetallic compounds are investigated to ensure the diffusion environment. Additionally, the detail diffusion mechanism was also discussed in aspect of diffusion

  19. Heats of formation in transition intermetallic alloys

    SciTech Connect

    Pasturel, A.; Colinet, C.; Hicter, P.

    1984-07-01

    The heats of formation in intermetallic alloys are calculated within a tight-binding scheme for the d band. The difference in bandwidth between the metals and the difference between their energy levels are two dominant effects in determination of the formation energy. The influence of charge transfer on alloy formation is studied.

  20. Crystal structure analysis of intermetallic compounds

    NASA Technical Reports Server (NTRS)

    Conner, R. A., Jr.; Downey, J. W.; Dwight, A. E.

    1968-01-01

    Study concerns crystal structures and lattice parameters for a number of new intermetallic compounds. Crystal structure data have been collected on equiatomic compounds, formed between an element of the Sc, Ti, V, or Cr group and an element of the Co or Ni group. The data, obtained by conventional methods, are presented in an easily usable tabular form.

  1. Surfaces of Intermetallics: Quasicrystals and Beyond

    SciTech Connect

    Yuen, Chad

    2012-01-01

    The goal of this work is to characterize surfaces of intermetallics, including quasicrystals. In this work, surface characterization is primarily focused on composition and structure using X-ray photoelectron spectroscopy (XPS) and scanning tunneling microscopy (STM) performed under ultrahigh vacuum (UHV) conditions.

  2. HIGH-TEMPERATURE OXIDATION PROTECTIVE COATINGS FOR VANADIUM-BASE ALLOYS

    DTIC Science & Technology

    SILICIDES , SILICON COATINGS , TENSILE PROPERTIES, TITANIUM ALLOYS, YTTRIUM COMPOUNDS....CERAMIC COATINGS , *METAL COATINGS , *VANADIUM ALLOYS, ALLOYS, ANTIOXIDANTS, BORON COMPOUNDS, COATINGS , DEFORMATION, ELECTRODEPOSITION, FLAME SPRAYING...HEAT RESISTANT ALLOYS, HIGH TEMPERATURE, INTERMETALLIC COMPOUNDS, MECHANICAL PROPERTIES, NICKEL, NICKEL COMPOUNDS, NIOBIUM ALLOYS, OXIDES, PLATING

  3. Synthesis, Characterization and Properties of Nanoparticles of Intermetallic Compounds

    SciTech Connect

    DiSalvo, Francis J.

    2015-03-12

    The research program from 2010 to the end of the grant focused on understanding the factors important to the synthesis of single phase intermetallic nano-particles (NPs), their size, crystalline order, surface properties and electrochemical activity. The synthetic method developed is a co-reduction of mixtures of single metal precursors by strong, soluble reducing agents in a non-protic solvent, tetrahydrofuran (THF). With some exceptions, the particles obtained by room temperature reduction are random alloys that need to be annealed at modest temperatures (200 to 600 °C) in order to develop an ordered structure. To avoid significant particle size growth and agglomeration, the particles must be protected by surface coatings. We developed a novel method of coating the metal nanoparticles with KCl, a by-product of the reduction reaction if the proper reducing agents are employed. In that case, a composite product containing individual metal nanoparticles in a KCl matrix is obtained. The composite can be heated to at least 600 °C without significant agglomeration or growth in particle size. Washing the annealed product in the presence of catalyst supports in ethylene glycol removes the KCl and deposits the particles on the support. Six publications present the method and its application to producing and studying new catalyst/support combinations for fuel cell applications. Three publications concern the use of related methods to explore new lithium-sulfur battery concepts.

  4. Forging of FeAl intermetallic compounds

    SciTech Connect

    Flores, O.; Juarez, J.; Campillo, B.; Martinez, L.; Schneibel, J.H.

    1994-09-01

    Much activity has been concentrated on the development of intermetallic compounds with the aim of improving tensile ductility, fracture toughness and high notch sensitivity in order to develop an attractive combination of properties for high and low temperature applications. This paper reports experience in processing and forging of FeAl intermetallic of B2 type. During the experiments two different temperatures were employed, and the specimens were forged after annealing in air, 10{sup {minus}2} torr vacuum and argon. From the results it was learned that annealing FeAl in argon atmosphere prior to forging resulted in better deformation behavior than for the other two environments. For the higher forging temperature used in the experiments (700C), the as-cast microstructure becomes partially recrystallized.

  5. Plasma spray forming metals, intermetallics, and composites

    NASA Astrophysics Data System (ADS)

    Sampath, Sanjay; Herman, Herbert

    1993-07-01

    Plasma spray processing is a droplet deposition method that combines the steps of melting, rapid solidification, and consolidation into a single step. The versatility of the technology enables the processing of freestanding bulk, near-net shapes of a wide range of alloys, intermetallics, ceramics, and composites, while still retaining the benefits of rapid solidification processing. In particular, it is possible to produce dense forms through vacuum plasma spraying.

  6. Oxygen stabilized zirconium vanadium intermetallic compound

    DOEpatents

    Mendelsohn, Marshall H.; Gruen, Dieter M.

    1982-01-01

    An oxygen stabilized intermetallic compound having the formula Zr.sub.x OV.sub.y where x=0.7 to 2.0 and y=0.18 to 0.33. The compound is capable of reversibly sorbing hydrogen at temperatures from -196.degree. C. to 450.degree. C. at pressures down to 10.sup.-6 Torr. The compound is also capable of selectively sorbing hydrogen from gaseous mixtures in the presence of CO and CO.sub.2.

  7. Intermetallic compounds in heterogeneous catalysis-a quickly developing field.

    PubMed

    Armbrüster, Marc; Schlögl, Robert; Grin, Yuri

    2014-06-01

    The application of intermetallic compounds for understanding in heterogeneous catalysis developed in an excellent way during the last decade. This review provides an overview of concepts and developments revealing the potential of intermetallic compounds in fundamental as well as applied catalysis research. Intermetallic compounds may be considered as platform materials to address current and future catalytic challenges, e.g. in respect to the energy transition.

  8. Intermetallic compounds in heterogeneous catalysis—a quickly developing field

    PubMed Central

    Armbrüster, Marc; Schlögl, Robert; Grin, Yuri

    2014-01-01

    The application of intermetallic compounds for understanding in heterogeneous catalysis developed in an excellent way during the last decade. This review provides an overview of concepts and developments revealing the potential of intermetallic compounds in fundamental as well as applied catalysis research. Intermetallic compounds may be considered as platform materials to address current and future catalytic challenges, e.g. in respect to the energy transition. PMID:27877674

  9. SYNTHESIS AND CHARACTERIZATION OF NEW INTERMETALLIC COMPOUNDS

    SciTech Connect

    Professor Monica Sorescu

    2003-05-07

    This six-month work is focused mainly on the properties of novel magnetic intermetallics. In the first project, we synthesized several 2:17 intermetallic compounds, namely Nd{sub 2}Fe{sub 15}Si{sub 2}, Nd{sub 2}Fe{sub 15}Al{sub 2}2, Nd{sub 2}Fe{sub 15}SiAl and Nd{sub 2}Fe{sub 15}SiMn, as well as several 1:12 intermetallic compounds, such as NdFe{sub 10}Si{sub 2}, NdFe{sub 10}Al{sub 2}, NdFe{sub 10}SiAl and NdFe{sub 10}MnAl. In the second project, seven compositions of Nd{sub x}Fe{sub 100-x-y}B{sub y} ribbons were prepared by a melt spinning method with Nd and B content increasing from 7.3 and 3.6 to 11 and 6, respectively. The alloys were annealed under optimized conditions to obtain a composite material consisting of the hard magnetic Nd{sub 2}Fe{sub 14}B and soft magnetic {alpha}-Fe phases, typical of a spring magnet structure. In the third project, intermetallic compounds of the type Zr{sub 1}Cr{sub 1}Fe{sub 1}T{sub 0.8} with T=Al, Co and Fe were subjected to hydrogenation. In the fourth project, we performed three crucial experiments. In the first experiment, we subjected a mixture of Fe{sub 3}O{sub 4} and Fe(80-20 wt%) to mechanochemical activation by high-energy ball milling, for time periods ranging from 0.5 to 14 hours. In the second experiment, we ball-milled Fe{sub 3}O{sub 4}:Co{sup 2+} (x=0.1) for time intervals between 2.5 and 17.5 hours. Finally, we exposed a mixture of Fe{sub 3}O{sub 4} and Co(80-20 wt%) to mechanochemical activation for time periods ranging from 0.5 to 10 hours. In all cases, the structural and magnetic properties of the systems involved were elucidated by X-ray diffraction (XRD), Moessbauer spectroscopy and hysteresis loop measurements. The four projects resulted in four papers, which are currently being considered for publication in Intermetallics, IEEE Transactions on Magnetics, Journal of Materials Science Letters and Journal of Materials Science. The contributions reveal for the first time in literature the effect of

  10. Effects of Mo/Si Ratio Inversion on the Oxidation of Nb-Cr-Mo-Si-B Alloys

    NASA Astrophysics Data System (ADS)

    Thomas, Kathryn S.; Varma, Shailendra K.

    2015-11-01

    The effect of inverting the Mo/Si ratio on the oxidation of two boron-containing alloys has been studied in air for temperatures 700-1400°C. The compositions of the alloys in atomic percent are Nb-25Cr-20Mo-15Si-15B, Nb-25Cr-20Mo-15Si-10B, Nb-25Cr-15Mo-20Si-10B, and Nb-25Cr-15Mo-20Si-15B hereafter referred to as 10B, 15B, 2010, and 2015 alloys, respectively. The as-cast microstructure of the alloys contains a mixture of NbCr2 Laves phase, Nb5Si3 silicide, and additionally Nb3Si silicide for the Mo/Si modified alloys. Primary oxides developed for all alloys are CrNbO4, Nb2O5, and SiO2. Improvements in high-temperature oxidation have been seen for the Mo/Si-modified 15B containing alloy under cyclic testing. Samples have shown similar oxidation responses in both long-term static and cyclic oxidation for 168-h exposures up to 1300°C. Characterization of oxide products was done by x-ray diffraction, scanning electron microscopy, and energy-dispersive spectroscopy.

  11. Radiation-induced amorphization of intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Lam, N. Q.; Sabochick, M. J.; Okamoto, P. R.

    1994-06-01

    In the present paper, important results of our recent computer simulation of radiation-induced amorphization in the ordered compounds CuTi and Cu4Ti3 are summarized. The energetic, structural, thermodynamic and mechanical responses of these intermetallics during chemical disordering, point-defect production and heating were simulated, using molecular dynamics and embedded-atom potentials. From the atomistic details obtained, the critical role of radiation-induced structural disorder in driving the crystalline-to-amorphous phase transformation is discussed.

  12. Intermetallic insertion anodes for lithium batteries.

    SciTech Connect

    Thackeray, M. M.; Vaughey, J.; Johnson, C. S.; Kepler, K. D.

    1999-11-12

    Binary intermetallic compounds containing lithium, or lithium alloys, such as Li{sub x}Al, Li{sub x}Si and Li{sub x}Sn have been investigated in detail in the past as negative electrode materials for rechargeable lithium batteries. It is generally acknowledged that the major limitation of these systems is the large volumetric expansion that occurs when lithium reacts with the host metal. Such large increases in volume limit the practical use of lithium-tin electrodes in electrochemical cells. It is generally recognized that metal oxide electrodes, MO{sub y}, in lithium-ion cells operate during charge and discharge by means of a reversible lithium insertion/extraction process, and that the cells offer excellent cycling behavior when the crystallographic changes to the unit cell parameters and unit cell volume of the Li{sub x}MO{sub y} electrode are kept to a minimum. An excellent example of such an electrode is the spinel Li{sub 4}Ti{sub 5}O{sub 12}, which maintains its cubic symmetry without any significant change to the lattice parameter (and hence unit cell volume) during lithium insertion to the rock-salt composition Li{sub 7}Ti{sub 5}O{sub 12}. This spinel electrode is an example of a ternary Li{sub x}MO{sub y} system in which a binary MO{sub y} framework provides a stable host structure for lithium. With this approach, the authors have turned their attention to exploring ternary intermetallic systems Li{sub x}MM{prime} in the hope of finding a system that is not subject to the high volumetric expansion that typifies many binary systems. In this paper, the authors present recent data of their investigations of lithium-copper-tin and lithium-indium-antimonide electrodes in lithium cells. The data show that lithium can be inserted reversibly into selected intermetallic compounds with relatively small expansion of the lithiated intermetallic structures.

  13. Effect of chromium on the formation of intermetallic phases in hot-dipped aluminide Cr-Mo steels

    NASA Astrophysics Data System (ADS)

    Cheng, Wei-Jen; Wang, Chaur-Jeng

    2013-07-01

    Cr-Mo steels with different chromium contents were coated by hot-dipping into molten baths containing pure aluminum and Al-10 wt.% Si for 180 s. The effect of chromium content in the steels on the formation of the intermetallic phases in the aluminide coatings was studied. The results show that all the aluminide coatings can be distinguished into an outer pure aluminum or Al-Si topcoat and an inner intermetallic layer. The intermetallic layers, resulting from the steels hot-dipped in pure aluminum, have the same phase constitution, an outer minor FeAl3 and an inner major Fe2Al5. In the aluminide coatings on the steels with 0 and 2.25 wt.% chromium after hot-dipping in Al-10 wt.% Si, the intermetallic layers were composed of an outer layer of τ5(H)-Al7(Fe,Cr)2Si and an inner one of FeAl3/τ1-(Al,Si)5Fe3/Fe2Al5, while a small amount of polyhedral τ5(H)-Al7(Fe,Cr)2Si and plate-shaped τ6-Al4FeSi were observed in the Al-Si topcoats. In the aluminide coatings on the steels with 5 and 9 wt.% chromium after hot-dipping in Al-10 wt.% Si, the intermetallic layers were composed of only a τ5(H)-Al7(Fe,Cr)2Si phase. A large amount of scattered granular τ5(C)-Al7(Fe,Cr)2Si and a small amount of plate-shaped τ4-Al3FeSi2 and τ6-Al4FeSi were also found in the Al-Si topcoats. When the chromium content reached 5 wt.%, the amount of steel, which dissolved when samples were hot-dipped in Al-10 wt.% Si, increased. Also, the rate of dissolving went up as chromium content went up. The increase of dissolution is because the interdiffusion between steels and Al-10 wt.% Si bath was enhanced by the formation of scattered granular τ5(C)-Al7(Fe,Cr)2Si, which was stabilized by chromium.

  14. Nonstoichiometry of Al-Zr intermetallic phases

    SciTech Connect

    Radmilovic, V.; Thomas, G.

    1994-06-01

    Nonstoichiometry of metastable cubic {beta}{prime} and equilibrium tetragonal {beta} Al-Zr intermetallic phases of the nominal composition Al{sub 3}Zr in Al-rich alloys has been extensively studied. It is proposed that the ``dark contrast`` of {beta}{prime} core in {beta}{prime}/{sigma}{prime} complex precipitates, in Al-Li-Zr based alloys, is caused by incorporation of Al and Li atoms into the {beta}{prime} phase on Zr sublattice sites, forming nonstoichiometric Al-Zr intermetallic phases, rather than by Li partitioning only. {beta}{prime} particles contain very small amounts of Zr, approximately 5 at.%, much less than the stoichiometric 25 at.% in the Al{sub 3}Zr metastable phase. These particles are, according to simulation of high resolution images, of the Al{sub 3}(Al{sub 0.4}Li{sub 0.4}Zr{sub 0.2}) type. Nonstoichiometric particles of average composition Al{sub 4}Zr and Al{sub 6}Zr are observed also in the binary Al-Zr alloy, even after annealing for several hours at 600{degree}C.

  15. Oxidation of high-temperature intermetallics; Proceedings of the Workshop, Cleveland, OH, Sept. 22, 23, 1988

    NASA Technical Reports Server (NTRS)

    Grobstein, Toni (Editor); Doychak, Joseph (Editor)

    1989-01-01

    The present conference on the high-temperature oxidation behavior of aerospace structures-applicable intermetallic compounds discusses the influence of reactive-element additions on the oxidation of Ni3Al base alloys, the effect of Ni3Al oxidation below 850 C on fracture behavior, the oxidation of FeAl + Hf, Zr, and B, the synergistic effect of Al and Si on the oxidation resistance of Fe alloys, and pack cementation coatings of Cr-Al on Fe, Ni, and Co alloys. Also discussed are the formation of alumina on Nb- and Ti-base alloys, the oxidation behavior of titanium aluminide alloys, silicide coatings for refractory metals, the oxidation of chromium disilicide, and the oxidation behavior of nickel beryllides.

  16. Laser Cladding of TiAl Intermetallic Alloy on Ti6Al4V -Process Optimization and Properties

    NASA Astrophysics Data System (ADS)

    Cárcel, B.; Serrano, A.; Zambrano, J.; Amigó, V.; Cárcel, A. C.

    In order to improve Ti6Al4V high-temperature resistance and its tribological properties, the deposition of TiAl intermetallic (Ti-48Al-2Cr-2Nb) coating on a Ti6Al4V substrate by coaxial laser cladding has been investigated. Laser cladding by powder injection is an emerging laser material processing technique that allows the deposition of thick protective coatings on substrates,using a high power laser beam as heat source. Laser cladding is a multiple-parameter-dependent process. The main process parameters involved (laser power, powder feeding rate, scanning speed and preheating temperature) has been optimized. The microstructure and geometrical quantities (clad area and dilution) of the coating was characterized by optical microscopy and scanning electron microscopy (SEM). In addition the cooling rate of the clad during the process was measured by a dual-color pyrometer. This result has been related to defectology and mechanical coating properties.

  17. Titanium aluminide intermetallic alloys with improved wear resistance

    DOEpatents

    Qu, Jun; Lin, Hua-Tay; Blau, Peter J.; Sikka, Vinod K.

    2014-07-08

    The invention is directed to a method for producing a titanium aluminide intermetallic alloy composition having an improved wear resistance, the method comprising heating a titanium aluminide intermetallic alloy material in an oxygen-containing environment at a temperature and for a time sufficient to produce a top oxide layer and underlying oxygen-diffused layer, followed by removal of the top oxide layer such that the oxygen-diffused layer is exposed. The invention is also directed to the resulting oxygen-diffused titanium aluminide intermetallic alloy, as well as mechanical components or devices containing the improved alloy composition.

  18. Hot isostatic pressing of intermetallic powders

    NASA Astrophysics Data System (ADS)

    Schaefer, R. J.; Kushner, B. G.

    The application of the intelligent processing of materials (IPM) approach to powder densification by hot isostatic pressing (HIP) is made possible by the development of in situ sensors, process models and adaptive control strategies. The challenge is to optimize the process schedule for new materials to achieve densification, shape and microstructural goals. The development of an IPM system for HIP of intermetallic powders is described. The primary sensor used in this system employs eddy currents to measure changes of sample dimensions, while the process model is that of Ashby et al., reformulated to more closely describe real materials in real HIP process cycles. Process cycles are developed by combining a knowledge base derived from experts with the process model refined by sensor measurements.

  19. Thermomechanical processing of plasma sprayed intermetallic sheets

    DOEpatents

    Hajaligol, Mohammad R.; Scorey, Clive; Sikka, Vinod K.; Deevi, Seetharama C.; Fleischhauer, Grier; Lilly, Jr., A. Clifton; German, Randall M.

    2001-01-01

    A powder metallurgical process of preparing a sheet from a powder having an intermetallic alloy composition such as an iron, nickel or titanium aluminide. The sheet can be manufactured into electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 4 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.0.05% Zr .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Ni, .ltoreq.0.75% C, .ltoreq.0.1% B, .ltoreq.1% submicron oxide particles and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, and/or .ltoreq.3% Cu. The process includes forming a non-densified metal sheet by consolidating a powder having an intermetallic alloy composition such as by roll compaction, tape casting or plasma spraying, forming a cold rolled sheet by cold rolling the non-densified metal sheet so as to increase the density and reduce the thickness thereof and annealing the cold rolled sheet. The powder can be a water, polymer or gas atomized powder which is subjecting to sieving and/or blending with a binder prior to the consolidation step. After the consolidation step, the sheet can be partially sintered. The cold rolling and/or annealing steps can be repeated to achieve the desired sheet thickness and properties. The annealing can be carried out in a vacuum furnace with a vacuum or inert atmosphere. During final annealing, the cold rolled sheet recrystallizes to an average grain size of about 10 to 30 .mu.m. Final stress relief annealing can be carried out in the B2 phase temperature range.

  20. Abrasion Resistant Coating and Method of making the same

    SciTech Connect

    Sordelet, Daniel J.; Besser, Matthew F.

    1999-06-25

    An abrasion resistant coating is created by adding a ductile phase to a brittle matrix phase during spray coating where an Al-Cu-Fe quasicrystalline phase (brittle matrix) and an FeAl intermetallic (ductile phase) are combined. This composite coating produces a coating mostly of quasicrystal phase and an inter-splat layer of the FeAl phase to help reduce porosity and cracking within the coating. Coatings are prepared by plasma spraying unblended and blended quasicrystal and intermetallic powders. The blended powders contain 1, 5, 10 and 20 volume percent of the intermetallic powders. The unblended powders are either 100 volume percent quasicrystalline or 100 volume percent intermetallic; these unblended powders were studied for comparison to the others. Sufficient ductile phase should be added to the brittle matrix to transform abrasive wear mode from brittle fracture to plastic deformation, while at the same time the hardness of the composite should not be reduced below that of the original brittle phase material.

  1. Abrasion resistant coating and method of making the same

    DOEpatents

    Sordelet, Daniel J.; Besser, Matthew F.

    2001-06-05

    An abrasion resistant coating is created by adding a ductile phase to a brittle matrix phase during spray coating where an Al--Cu--Fe quasicrystalline phase (brittle matrix) and an FeAl intermetallic (ductile phase) are combined. This composite coating produces a coating mostly of quasicrystal phase and an inter-splat layer of the FeAl phase to help reduce porosity and cracking within the coating. Coatings are prepared by plasma spraying unblended and blended quasicrystal and intermetallic powders. The blended powders contain 1, 5, 10 and 20 volume percent of the intermetallic powders. The unblended powders are either 100 volume percent quasicrystalline or 100 volume percent intermetallic; these unblended powders were studied for comparison to the others. Sufficient ductile phase should be added to the brittle matrix to transform abrasive wear mode from brittle fracture to plastic deformation, while at the same time the hardness of the composite should not be reduced below that of the original brittle phase material.

  2. Local Strain Development and Property Variability in B2 Intermetallics

    DTIC Science & Technology

    2005-09-19

    COVERED (From - To) 19092005 Final Report 15 Jan 2001 - 30 Apr 2005 4 . TITLE AND SUBTITLE 5a. CONTRACT NUMBER Local Strain Development and Property...Variability in B2 Intermetallics 5b. GRANT NUMBER F49620-01-1-0159 5c. PROGRAM ELEMENT NUMBER 6 . AUTHOR(S) 5d. PROJECT NUMBER Professor Tresa M. Pollock 5e... 4 3.0 The Strain Mapping Technique .............................................. 4 4.0 Intermetallic

  3. Quasi-one-dimensional magnons in an intermetallic marcasite.

    PubMed

    Stone, M B; Lumsden, M D; Nagler, S E; Singh, D J; He, J; Sales, B C; Mandrus, D

    2012-04-20

    We present inelastic neutron scattering measurements and first principles calculations examining the intermetallic marcasite CrSb(2). The observed spin-wave dispersion implies that the magnetic interactions are strongly one-dimensional with antiferromagnetic chains parallel to the crystalline c axis. Such low-dimensional excitations are unexpected in a semiconducting intermetallic system. Moreover, we observe a clear anisotropic thermal conductivity indicating that the magnetic anisotropy enhances thermoelectric properties along particular crystallographic directions.

  4. Quasi-One-Dimensional Magnons in an Intermetallic Marcasite

    NASA Astrophysics Data System (ADS)

    Stone, M. B.; Lumsden, M. D.; Nagler, S. E.; Singh, D. J.; He, J.; Sales, B. C.; Mandrus, D.

    2012-04-01

    We present inelastic neutron scattering measurements and first principles calculations examining the intermetallic marcasite CrSb2. The observed spin-wave dispersion implies that the magnetic interactions are strongly one-dimensional with antiferromagnetic chains parallel to the crystalline c axis. Such low-dimensional excitations are unexpected in a semiconducting intermetallic system. Moreover, we observe a clear anisotropic thermal conductivity indicating that the magnetic anisotropy enhances thermoelectric properties along particular crystallographic directions.

  5. Section 2: Phase transformation studies in mechanically alloyed Fe-Nz and Fe-Zn-Si intermetallics

    SciTech Connect

    Jordan, A.; Uwakweh, O.N.C.; Maziasz, P.J.

    1997-04-01

    The initial stage of this study, which was completed in FY 1995, entailed an extensive analysis characterizing the structural evolution of the Fe-Zn intermetallic system. The primary interest in these Fe-Zn phases stems from the fact that they form an excellent coating for the corrosion protection of steel (i.e., automobile body panels). The Fe-Zn coating generally forms up to four intermetallic phases depending on the particular industrial application used, (i.e., galvanization, galvannealing, etc.). Since the different coating applications are non-equilibrium in nature, it becomes necessary to employ a non-equilibrium method for producing homogeneous alloys in the solid-state to reflect the structural changes occurring in a true coating. This was accomplished through the use of a high energy/non-equilibrium technique known as ball-milling which allowed the authors to monitor the evolution process of the alloys as they transformed from a metastable to stable equilibrium state. In FY 1996, this study was expanded to evaluate the presence of Si in the Fe-Zn system and its influence in the overall coating. The addition of silicon in steel gives rise to an increased coating. However, the mechanisms leading to the coating anomaly are still not fully understood. For this reason, mechanical alloying through ball-milling of pure elemental powders was used to study the structural changes occurring in the sandelin region (i.e., 0.12 wt % Si). Through the identification of invariant reactions (i.e., eutectic, etc.) the authors were able to explore the sandelin phenomenon and also determine the various fields or boundaries associated with the Fe-Zn-Si ternary system.

  6. Transient liquid phase bonding of intermetallics

    NASA Astrophysics Data System (ADS)

    Guan, Yimin

    The present work was undertaken to examine the applicability of transient liquid phase bonding to structural intermetallics. This research was based on an investigation of the mechanisms governing microstructural development in the joint and adjacent substrates during the joining process. The bonding systems investigated included polycrystalline NiAl/Cu/Ni, polycrystalline NiAl/Cu/superalloys (Martin-Marietta (MM)-247, Inconel (IN) 718 and Nimonic 90), single-crystal NiAl (with 1.5 at % Hf) joined to MM-247 using different filler metals (Cu foil, powder filler metal and electro-plated thin Cu film), and martensitic NiAl joined with martensitic NiTi using Cu foil and specially designed powder filler metals. In polycrystalline NiAl/Cu/Ni bonds, the mechanism of isothermal solidification is considered. Changes in the microstructure of the bond centerline due to element redistribution are discussed. The precipitation of both L1sb2 type gammasp' and B2 type beta phase at the joint centerline is investigated. The formation of martensitic L1sb0 type NiAl is also examined. The mechanical properties of the joints are investigated using shear strength and microhardness tests. In TLP bonding of polycrystalline NiAl with MM-247, both the epitaxial growth of the beta phase NiAl into the joint and the formation of non-epitaxial beta-phase layers are considered. The formation of second-phases, including the gammasp' phase, carbides, and sigma-phase intermetallics is also examined. Bond-line and adjacent substrate microstructures for the NiAl/Cu/MM-247 bonds are correlated with joint mechanical properties determined by room temperature shear testing. Single-crystal NiAl (1.5 at % Hf)/Cu/MM-247 joints are examined and compared with polycrystalline NiAl/Cu/MM247 joints. The effect of Hf on the microstructure of joints is investigated. The influence of different filler metals (i.e., wide-gap powder filler metal and electro-plated thin film filler metal) on the joining process is also

  7. Microstructure characterization of hypereutectoid aluminium bronze composite coating

    NASA Astrophysics Data System (ADS)

    Kucita, P.; Wang, S. C.; Li, W. S.; Cook, R. B.; Starink, M. J.

    2015-10-01

    Hypereutectoid aluminium bronze coating was deposited onto an E.N. 10503 steel substrate using plasma transferred arc welding (PTA). Microstructure characterisation of the coating and a section near the steel substrate joint was carried out using SEM, EBSD, EDS in conjunction with XRD and depth-sensing nano-indentation. The constituent phases in the coating were identified as: martensitic Cu3Al β1' phase, solid solution of Al in Cu α phase and the intermetallic Fe3Al κ1 phase. The region near the steel substrate was characterised by high hardness, large grains and presence of Cu precipitates. No cracks were observed in this region. The coating has high hardness of 4.9GPa and Young's modulus of 121.7GPa. This is attributed to homogeneous distribution of sub microns size Fe3Al intermetallic phase. The implications of the coating to the engineering application of sheet metal forming are discussed.

  8. Nanocrystalline NiAl Coating Prepared by HVOF Thermal Spraying

    NASA Astrophysics Data System (ADS)

    Enayati, M. H.; Karimzadeh, F.; Tavoosi, M.; Movahedi, B.; Tahvilian, A.

    2011-03-01

    Nanocrystalline NiAl intermetallic powder was prepared by mechanical alloying (MA) of Ni50Al50 powder mixture and then deposited on low carbon steel substrates by high velocity oxy fuel (HVOF) thermal spray technique using two sets of spraying parameters. X-ray diffraction (XRD), scanning electron microscopy (SEM), transition electron microscopy (TEM), differential scanning calorimetry (DSC), and hardness test were used to characterize the prepared powders and coatings. The MA of Ni50Al50 powder mixture led to the formation of NiAl intermetallic compound. The resulting powder particles were three dimensional in nature with irregular morphology and a crystallite size of ~10 nm. This powder was thermally sprayed by HVOF technique to produce coating. The deposited coating had a nanocrystalline structure with low oxide and porosity contents. The hardness of coatings was in the range of 5.40-6.08 GPa, which is higher than that obtained for NiAl coating deposited using conventional powders.

  9. Ground state searches in fcc intermetallics

    SciTech Connect

    Wolverton, C.; de Fontaine, D.; Ceder, G.; Dreysse, H.

    1991-12-01

    A cluster expansion is used to predict the fcc ground states, i.e., the stable phases at zero Kelvin as a function of composition, for alloy systems. The intermetallic structures are not assumed, but derived regorously by minimizing the configurational energy subject to linear constraints. This ground state search includes pair and multiplet interactions which spatially extend to fourth nearest neighbor. A large number of these concentration-independent interactions are computed by the method of direct configurational averaging using a linearized-muffin-tin orbital Hamiltonian cast into tight binding form (TB-LMTO). The interactions, derived without the use of any adjustable or experimentally obtained parameters, are compared to those calculated via the generalized perturbation method extention of the coherent potential approximation within the context of a KKR Hamiltonian (KKR-CPA-GPM). Agreement with the KKR-CPA-GPM results is quite excellent, as is the comparison of the ground state results with the fcc-based portions of the experimentally-determined phase diagrams under consideration.

  10. Thermal stress effects in intermetallic matrix composites

    NASA Technical Reports Server (NTRS)

    Wright, P. K.; Sensmeier, M. D.; Kupperman, D. S.; Wadley, H. N. G.

    1993-01-01

    Intermetallic matrix composites develop residual stresses from the large thermal expansion mismatch (delta-alpha) between the fibers and matrix. This work was undertaken to: establish improved techniques to measure these thermal stresses in IMC's; determine residual stresses in a variety of IMC systems by experiments and modeling; and, determine the effect of residual stresses on selected mechanical properties of an IMC. X ray diffraction (XRD), neutron diffraction (ND), synchrotron XRD (SXRD), and ultrasonics (US) techniques for measuring thermal stresses in IMC were examined and ND was selected as the most promising technique. ND was demonstrated on a variety of IMC systems encompassing Ti- and Ni-base matrices, SiC, W, and Al2O3 fibers, and different fiber fractions (Vf). Experimental results on these systems agreed with predictions of a concentric cylinder model. In SiC/Ti-base systems, little yielding was found and stresses were controlled primarily by delta-alpha and Vf. In Ni-base matrix systems, yield strength of the matrix and Vf controlled stress levels. The longitudinal residual stresses in SCS-6/Ti-24Al-llNb composite were modified by thermomechanical processing. Increasing residual stress decreased ultimate tensile strength in agreement with model predictions. Fiber pushout strength showed an unexpected inverse correlation with residual stress. In-plane shear yield strength showed no dependence on residual stress. Higher levels of residual tension led to higher fatigue crack growth rates, as suggested by matrix mean stress effects.

  11. SCB ignition of pyrotechnics, thermites and intermetallics

    SciTech Connect

    Bickes, R.W. Jr.; Grubelich, M.C.

    1996-09-01

    We investigated ignition of pyrotechnics, metal-fuel/metal-oxide compositions (thermites), and exothermic alloy compositions (intermetallics) using a semiconductor bridge (SCB). It was shown that these materials could be ignited at low energy levels with an appropriately designed SCB, proper loading density, and good thermal isolation. Materials tested included Al/CuO, B/BaCrO{sub 4}, TiH{sub 1.65}/KClO{sub 4}, Ti/KClO{sub 4}, Zr/BaCrO{sub 4}, Zr/CuO, Zr/Fe{sub 2}O{sub 3}, Zr/KClO{sub 4}, and 100-mesh Al/Pd. Firing set was a capacitor discharge unit with charge capacitors ranging from 3 to 20,000 {mu}F at charge voltages 5-50 V. Devices functioned a few miliseconds after onset of current pulse at input energies as low as 3 mJ. We also report on a thermite torch design.

  12. Ground state searches in fcc intermetallics

    SciTech Connect

    Wolverton, C.; de Fontaine, D. ); Ceder, G. ); Dreysse, H. . Lab. de Physique du Solide)

    1991-12-01

    A cluster expansion is used to predict the fcc ground states, i.e., the stable phases at zero Kelvin as a function of composition, for alloy systems. The intermetallic structures are not assumed, but derived regorously by minimizing the configurational energy subject to linear constraints. This ground state search includes pair and multiplet interactions which spatially extend to fourth nearest neighbor. A large number of these concentration-independent interactions are computed by the method of direct configurational averaging using a linearized-muffin-tin orbital Hamiltonian cast into tight binding form (TB-LMTO). The interactions, derived without the use of any adjustable or experimentally obtained parameters, are compared to those calculated via the generalized perturbation method extention of the coherent potential approximation within the context of a KKR Hamiltonian (KKR-CPA-GPM). Agreement with the KKR-CPA-GPM results is quite excellent, as is the comparison of the ground state results with the fcc-based portions of the experimentally-determined phase diagrams under consideration.

  13. Formation of Intermetallic Compounds During Explosive Welding

    NASA Astrophysics Data System (ADS)

    Greenberg, Bella A.; Ivanov, Mikhail A.; Pushkin, Mark S.; Inozemtsev, Alexei V.; Patselov, Alexander M.; Tankeyev, Anatoliy P.; Kuzmin, Sergey V.; Lysak, Vladimir I.

    2016-11-01

    Transition states between traditional, i.e., plain and wavy, shapes of the interface during explosive welding were studied. A sequence of the transition states was found for the studied copper-titanium and copper-tantalum joints. Some transition states are common for the joints under study, while others are only typical of the copper-titanium joints, due to sufficiently high solubility of original elements. A transition state has been found, during which cusps, even though they are solid phase, look like splashes on the water. The key role of these splashes is that they evidence the lower boundary of the `weldability window.' The study found certain self-organization processes of the cusps that cause them to turn into a quasi-wavy shape of the interface, and then, as the welding mode is intensified, into a wavy shape. The role of intermetallic compounds was analyzed, due to which a wave only consists of cusps in case mutual solubility of original metals is sufficiently high.

  14. First-principles studies of Ni-Ta intermetallic compounds

    SciTech Connect

    Zhou Yi; Wen Bin; Ma Yunqing; Melnik, Roderick; Liu Xingjun

    2012-03-15

    The structural properties, heats of formation, elastic properties, and electronic structures of Ni-Ta intermetallic compounds are investigated in detail based on density functional theory. Our results indicate that all Ni-Ta intermetallic compounds calculated here are mechanically stable except for P21/m-Ni{sub 3}Ta and hc-NiTa{sub 2}. Furthermore, we found that Pmmn-Ni{sub 3}Ta is the ground state stable phase of Ni{sub 3}Ta polymorphs. The polycrystalline elastic modulus has been deduced by using the Voigt-Reuss-Hill approximation. All Ni-Ta intermetallic compounds in our study, except for NiTa, are ductile materials by corresponding G/K values and poisson's ratio. The calculated heats of formation demonstrated that Ni{sub 2}Ta are thermodynamically unstable. Our results also indicated that all Ni-Ta intermetallic compounds analyzed here are conductors. The density of state demonstrated the structure stability increases with the Ta concentration. - Graphical abstract: Mechanical properties and formation heats of Ni-Ta intermetallic compounds are discussed in detail in this paper. Highlights: Black-Right-Pointing-Pointer Ni-Ta intermetallic compounds are investigated by first principle calculations. Black-Right-Pointing-Pointer P21/m-Ni{sub 3}Ta and hc-NiTa{sub 2} are mechanically unstable phases. Black-Right-Pointing-Pointer Pmmn-Ni{sub 3}Ta is ground stable phase of Ni{sub 3}Ta polymorphs. Black-Right-Pointing-Pointer All Ni-Ta intermetallic compounds are conducting materials.

  15. Ag–Pt compositional intermetallics made from alloy nanoparticles

    DOE PAGES

    Pan, Yung -Tin; Yan, Yuqi; Shao, Yu -Tsun; ...

    2016-09-07

    Intermetallics are compounds with long-range structural order that often lies in a state of thermodynamic minimum. They are usually considered as favorable structures for catalysis due to their high activity and robust stability. However, formation of intermetallic compounds is often regarded as element specific. For instance, Ag and Pt do not form alloy in bulk phase through the conventional metallurgy approach in almost the entire range of composition. Herein, we demonstrate a bottom-up approach to create a new Ag–Pt compositional intermetallic phase from nanoparticles. By thermally treating the corresponding alloy nanoparticles in inert atmosphere, we obtained an intermetallic material thatmore » has an exceptionally narrow Ag/Pt ratio around 52/48 to 53/47, and a structure of interchangeable closely packed Ag and Pt layers with 85% on tetrahedral and 15% on octahedral sites. This rather unique stacking results in wavy patterns of Ag and Pt planes revealed by scanning transmission electron microscope (STEM). Finally, this Ag–Pt compositional intermetallic phase is highly active for electrochemical oxidation of formic acid at low anodic potentials, 5 times higher than its alloy nanoparticles, and 29 times higher than the reference Pt/C at 0.4 V (vs RHE) in current density.« less

  16. The effects of surface films on mechanical behavior of B2 ordered intermetallic alloys

    NASA Technical Reports Server (NTRS)

    Noebe, R. D.; Kim, J. T.; Mcvay, J. W.; Gibala, R.

    1989-01-01

    Surface films deposited on body-centered cubic metals can greatly reduce the yield and flow stresses and increase the ductility at low homologous temperatures. This softening process is associated with the ability of the film-substrate interface to generate large populations of mobile edge dislocations. This phenomenon is extended to B2 ordered intermetallic alloys, which display many deformation characteristics of bcc metals. Single crystal NiAl coated with thermally formed oxide films and polycrystalline FeAl with electrochemically formed Fe-Al-O films display film softening at and below room temperature. The extent of film softening is shown to depend on many factors, including crystal orientation, deformation temperature, operative slip systems, film thickness, film adherence, and film and substrate properties.

  17. Coating Microstructure-Property-Performance Issues

    SciTech Connect

    Terry C. Totemeier; Richard N. Wright

    2005-05-01

    Results of studies on the relationships between spray parameters and performance of thermally-sprayed intermetallic coatings for high-temperature oxidation and corrosion resistance are presented. Coating performance is being assessed by corrosion testing of free-standing coatings, thermal cycling of coating substrates, and coating ductility measurement. Coating corrosion resistance was measured in a simulated coal combustion gas environment (N2-CO-CO2-H2O-H2S) at temperatures from 500 to 800°C using thermo-gravimetric analysis (TGA). TGA testing was also performed on a typical ferritic-martensitic steel, austenitic stainless steel, and a wrought Fe3Al-based alloy for direct comparison to coating behavior. FeAl and Fe3Al coatings showed corrosion rates slightly greater than that of wrought Fe3Al, but markedly lower than the steels at all temperatures. The corrosion rates of the coatings were relatively independent of temperature. Thermal cycling was performed on coated 316SS and nickel alloy 600 substrates from room temperature to 800°C to assess the relative effects of coating microstructure, residual stress, and thermal expansion mismatch on coating cracking by thermal fatigue. Measurement of coating ductility was made by acoustic emission monitoring of coated 316SS tensile specimens during loading.

  18. Corrosion behavior of binary titanium aluminide intermetallics

    SciTech Connect

    Saffarian, H.M.; Gan, Q.; Hadkar, R.; Warren, G.W.

    1996-08-01

    The corrosion behavior of arc-melted binary titanium aluminide intermetallics TiAl, Ti{sub 2}Al, and TiAl{sub 3} in aqueous sodium sulfate and sodium chloride solutions was measured and compared to that of pure Ti and Al. Effects of electrolyte composition (e.g., sulfate [0.25 M SO{sub 4}{sup 2}{sup {minus}}], chloride [0.1 to 1.0 M Cl{sup {minus}}], and pH [3 to 10]) were examined. Anodic polarization of titanium aluminides in aqueous SO{sub 4}{sup 2}{sup {minus}} solutions was similar (showing passive behavior), but no pitting or pitting potential (E{sub pit}) was observed. In aqueous NaCl, however, titanium aluminides were susceptible to pitting, and E{sub pit} decreased with increasing Al content (i.e., Ti{sub 3}Al had the highest E{sub pit} and, therefore, a greater resistance to pitting, followed by TiAl and TiAl{sub 3}). For TiAl, E{sub pit} was slightly dependent upon pH or Cl{sup {minus}} concentration. Pit morphology and E{sub pit} values were quite different for TiAl compared to Ti{sub 3}Al. TiAl showed numerous small pits, whereas Ti{sub 3}Al exhibited fewer but larger and deeper pits. The larger pit density for TiAl was associated with Al-rich interdendrite regions. One interesting feature of the anodic polarization curves for Ti{sub 3}Al was a small anodic peak frequently observed at {approximately}1.4 V{sub SCE} to 1.8 V{sub SCE}. Results suggested this peak was associated with pit initiation, since pitting initiated concurrently with the peak or immediately afterward.

  19. Explosive reaction pressing of intermetallic compounds from stoichiometric powder mixtures

    SciTech Connect

    Kochsiek, D.; Pruemmer, R.; Brunold, A.

    1995-09-01

    Intermetallic NiAl, TiAl, and TiAl{sub 3} were synthesized by shock compression experiments from stoichiometric powder mixtures of nickel and aluminium as well as of titanium and aluminium. Good consolidation and complete intermetallic reaction were achieved by the direct method of explosive compaction. For each powder mixture, a certain individual threshold pressure has to be exceeded in order to initiate intermetallic reaction. The reacting compounds melted completely with subsequent rapid solidification during the passage of the shock wave. The new material shows high hardness. Pores are formed by gaseous reaction products in the NiAl and TiAl{sub 3} compacts. The TiAl structure is fully-dense and dendritic.

  20. Intermetallic alloy welding wires and method for fabricating the same

    DOEpatents

    Santella, M.L.; Sikka, V.K.

    1996-06-11

    Welding wires for welding together intermetallic alloys of nickel aluminides, nickel-iron aluminides, iron aluminides, or titanium aluminides, and preferably including additional alloying constituents are fabricated as two-component, clad structures in which one component contains the primary alloying constituent(s) except for aluminum and the other component contains the aluminum constituent. This two-component approach for fabricating the welding wire overcomes the difficulties associated with mechanically forming welding wires from intermetallic alloys which possess high strength and limited ductilities at elevated temperatures normally employed in conventional metal working processes. The composition of the clad welding wires is readily tailored so that the welding wire composition when melted will form an alloy defined by the weld deposit which substantially corresponds to the composition of the intermetallic alloy being joined. 4 figs.

  1. Intermetallic alloy welding wires and method for fabricating the same

    DOEpatents

    Santella, Michael L.; Sikka, Vinod K.

    1996-01-01

    Welding wires for welding together intermetallic alloys of nickel aluminides, nickel-iron aluminides, iron aluminides, or titanium aluminides, and preferably including additional alloying constituents are fabricated as two-component, clad structures in which one component contains the primary alloying constituent(s) except for aluminum and the other component contains the aluminum constituent. This two-component approach for fabricating the welding wire overcomes the difficulties associated with mechanically forming welding wires from intermetallic alloys which possess high strength and limited ductilities at elevated temperatures normally employed in conventional metal working processes. The composition of the clad welding wires is readily tailored so that the welding wire composition when melted will form an alloy defined by the weld deposit which substantially corresponds to the composition of the intermetallic alloy being joined.

  2. Twinning Mechanisms in Complex High Tm Intermetallic Compounds

    DTIC Science & Technology

    2007-11-02

    Darolia, J.J. Lewandowski, C.T. Liu, P.L. Martin, D.B. Miracle and M.V. Nathal, Editors, TMS, Warrendale, PA (1993), pp 637-646. 12. "Deformation...of the 1995 Hume -Rothery Award Symposium, TMS, Warrendale, PA. 18. "Ductility and Toughness Considerations in Intermetallics", Y. Kimura and D.P...Pope, in Structural Intermetallics 1997, M. V. Nathal, R. Darolia, C. T. Liu, P. L. Martin, D. B. Miracle , R. Wagner, and M. Yamaguchi, Editors, TMS

  3. Laser Assisted Additively Manufactured Transition Metal Coating on Aluminum

    NASA Astrophysics Data System (ADS)

    Vora, Hitesh D.; Rajamure, Ravi Shanker; Roy, Anurag; Srinivasan, S. G.; Sundararajan, G.; Banerjee, Rajarshi; Dahotre, Narendra B.

    2016-07-01

    Various physical and chemical properties of surface and subsurface regions of Al can be improved by the formation of transition metal intermetallic phases (Al x TM y ) via coating of the transition metal (TM). The lower equilibrium solid solubility of TM in Al (<1 at.%) is a steep barrier to the formation of solid solutions using conventional alloying methods. In contrast, as demonstrated in the present work, surface engineering via a laser-aided additive manufacturing approach can effectively synthesize TM intermetallic coatings on the surface of Al. The focus of the present work included the development of process control to achieve thermodynamic and kinetic conditions necessary for desirable physical, microstructural and compositional attributes. A multiphysics finite element model was developed to predict the temperature profile, cooling rate, melt depth, dilution of W in Al matrix and corresponding micro-hardness in the coating, and the interface between the coating and the base material and the base material.

  4. Intermediate coupled superconductivity in yttrium intermetallics

    NASA Astrophysics Data System (ADS)

    Sharma, Ramesh; Ahmed, Gulzar; Sharma, Yamini

    2017-09-01

    Non-magnetic YIn3, LaIn3 and LuIn3 with a superconducting transition temperature Tc of 0.78, 0.71 and 0.24 K were investigated for superconductivity. Similarly, rare-earth compound LaSn3 has been reported to exhibit superconductivity around 6.25 K, whereas the non-magnetic YSn3 is a superconductor with Tc of 7 K. The substitution of 13th group In-atoms by 14th group Sn-atoms is seen to enhance Tc by nearly one order, although the lattice parameters increase by ∼1.0% in YSn3 compared to YIn3 compound. It is observed from the ground state properties that the slight difference in the energy band structures of YIn3, YIn2Sn and YSn3 gives rise to various complex Fermi surfaces which are multiply connected and exhibit vast differences. The Fermi level lies on a sharp peak in YSn3 which has a higher density of states N(EF), whereas Fermi level lies on the shoulder of a sharp peak in YIn3. The electron localization function (ELF) and difference charge density maps clearly illustrate the difference in the nature of bonding; the Ysbnd Sn bonds are clearly more ionic (due to larger bond length) than Ysbnd In bonds. These results are consistent with the Bader charges which show loss of charges from Y-atoms and a gain of charges by In/Sn atoms. The dynamical properties also clearly illustrate the difference in the nature of bonds in YX3 intermetallics. A softening of the lowermost acoustic modes is observed in YIn3, whereas all the modes in YSn3 are observed to have positive frequencies which imply its greater stability. Since λel-ph < 1, both YIn3 and YSn3 compounds exhibit type I superconductivity according to BCS theory. However, the smaller N(EF) obtained from the density of states (DOS); the electron-phonon coupling constant λel-ph obtained from the temperature dependent specific heat as well as the instability in phonon modes due to stronger Ysbnd In and Insbnd In bonds in YIn3 may be the cause of lower Tc and filamentary nature of superconductivity. Insertion of Sn

  5. Quaternary borocarbides: New class of intermetallic superconductors

    NASA Technical Reports Server (NTRS)

    Nagarajan, R.; Gupta, L. C.; Dhar, S. K.; Mazumdar, Chandan; Hossain, Zakir; Godart, C.; Levy-Clement, C.; Padalia, B. D.; Vijayaraghavan, R.

    1995-01-01

    Our recent discovery of superconductivity (SC) in the four-element multiphase Y-Ni-B-C system at an elevated temperature (TC approximately 12 K) has opened up great possibilities of identifying new superconducting materials and generating new physics. Superconductivity with Tc (greater than 20 K) higher than that known so far in bulk intermetallics has been observed in multiphase Y-Pd-B-C and Th-Pd-B-C systems and a family of single phase materials RENi2B2C (RE= Y, rare earth) have been found. Our investigations show YNi2B2C to be a strong coupling hard type-II SC. HC2(T) exhibits an unconventional temperature dependence. Specific heat and magnetization studies reveal coexistence of SC and magnetism in RNi2B2C (R = Ho, Er, Tm) with magnetic ordering temperatures (Tc approximately 8 K, 10.5 K, 11 K and Tm approximately 5 K, approximately 7K, approximately 4 K respectively) that are remarkably higher than those in known magnetic superconductors . Mu-SR studies suggest the possibility of Ni atoms carrying a moment in TmNi2B2C. Resistivity results suggests a double re-entrant transition (SC-normal-SC) in HoNi2B2C. RENi2B2C (RE = Ce, Nd, Gd) do not show SC down to 4.2 K. The Nd- and Gd-compounds order magnetically at approximately 4.5 K and approximately 19.5 K, respectively. Two SC transitions are observed in Y-Pd-B-C (Tc approximately 22 K, approximately 10 K) and in Th-Pd-B-C (Tc approximately 20 K, approximately 14 K) systems, which indicate that there are at least two structures which support SC in these borocarbides. In our multiphase ThNi2B2C we observe SC at approximately 6 K. No SC was seen in multiphase UNi2B2C, UPd2B2C, UOs2Ge2C and UPd5B3C(0.35) down to 4.2 K. Tc in YNi2B2C is depressed by substitutions (Gd, Th and U at Y-sites and Fe, Co at Ni-sites).

  6. Intermetallic Phase Formation in Explosively Welded Al/Cu Bimetals

    NASA Astrophysics Data System (ADS)

    Amani, H.; Soltanieh, M.

    2016-08-01

    Diffusion couples of aluminum and copper were fabricated by explosive welding process. The interface evolution caused by annealing at different temperatures and time durations was investigated by means of optical microscopy, scanning electron microscopy equipped with energy dispersive spectroscopy, and x-ray diffraction. Annealing in the temperature range of 573 K to 773 K (300 °C to 500 °C) up to 408 hours showed that four types of intermetallic layers have been formed at the interface, namely Al2Cu, AlCu, Al3Cu4, and Al4Cu9. Moreover, it was observed that iron trace in aluminum caused the formation of Fe-bearing intermetallics in Al, which is near the interface of the Al-Cu intermetallic layers. Finally, the activation energies for the growth of Al2Cu, AlCu + Al3Cu4, Al4Cu9, and the total intermetallic layer were calculated to be about 83.3, 112.8, 121.6, and 109.4 kJ/mol, respectively. Considering common welding methods ( i.e., explosive welding, cold rolling, and friction welding), although there is a great difference in welding mechanism, it is found that the total activation energy is approximately the same.

  7. Gas-phase modification of rare-earth intermetallic compounds

    SciTech Connect

    Skomski, R.; Coey, J.M.D. )

    1993-04-01

    Recent work concerning the interstitial modification of permanent magnet alloys based on rare-earth iron intermetallic compounds is reviewed. The crystal structure of the new materials is discussed, then the thermodynamic and statistical aspects of the low-temperature interstitial modification process are considered. Finally, reaction kinetics and thermal stability of the new compounds are discussed and future prospects assessed.

  8. Materials Processing and Microstructure Control in High Temperature Ordered Intermetallics.

    DTIC Science & Technology

    2007-11-02

    an integrated approach that couples processing with microstructure control as guided by the operative phase equilibria has been used to identify...several promising intermetallic alloys. The experimental efforts have focused on three areas involving a coordination of phase equilibria information with

  9. Wear and corrosion performance of metallurgical coatings in sodium

    SciTech Connect

    Johnson, R.N.; Farwick, D.G.

    1980-04-24

    The friction, wear, and corrosion performance of several metallurgical coatings in 200 to 650/sup 0/C sodium are reviewed. Emphasis is placed on those coatings which have successfully passed the qualification tests necessary for acceptance in breeder reactor environments. Tests include friction, wear, corrosion, thermal cycling, self-welding, and irradiation exposure under as-prototypic-as-possible service conditions. Materials tested were coatings of various refractory metal carbides in metallic binders, nickel-base and cobalt-base alloys and intermetallic compounds such as the aluminides and borides. Coating processes evaluated included plasma spray, detonation gun, sputtering, spark-deposition, and solid-state diffusion.

  10. Advanced reinforcement systems for intermetallic applications

    NASA Technical Reports Server (NTRS)

    Merrick, Howard F.; Labib, Mohammed L.

    1993-01-01

    A 2-D axisymmetric model was employed to determine the magnitude of the radial, axial, and hoop stresses caused by the thermal expansion difference between fiber and matrix and which result from the fabrication temperature cycle. Finite element analysis was conducted for single fiber model systems based on SCS-6/Ti3Al+Nb and Al2O3/NiAl. The stress distribution due to the imposition of a graded intermediate layer for each system was determined and included variables of layer thickness and gradation in interlayer chemistry in order to vary the expansion gradient between fiber and matrix. Thermal cycling tests were conducted on sputter coated SCS-6 fibers selectively coated with Ti3Al+Nb, with and without an intermediate layer. Cracking of the Ti3Al+Nb layers was prevented by an interlayer based on Ti-TiN-Ti. The interlayer thickness appeared critical to its efficiency. Similarly, for the case of Al2O3/NiAl, an intermediate layer consisting of a Ni bond coat on the sapphire fiber followed by a graded Al2O3-NiAl layer did not crack when given a thermal excursion to 1100 C and then cooled to room temperature. Acoustic emission tests on single fiber specimens were unsuccessful in detecting load drops associated with the successive fracture of the fiber. For the SCS-6/Ti3Al system this was the result of several factors which included the matrix/fiber ratio and poor bonding of the matrix and fiber. In the case of the Al2O3/NiAl system brittle failure of the NiAl matrix precluded fiber breakdown during tensile loading.

  11. Laser Metal Deposition of the Intermetallic TiAl Alloy

    NASA Astrophysics Data System (ADS)

    Thomas, Marc; Malot, Thierry; Aubry, Pascal

    2017-03-01

    Laser metal deposition of the commercial intermetallic Ti-47Al-2Cr-2Nb alloy was investigated. A large number of experiments were conducted under controlled atmosphere by changing the processing parameters to manufacture a series of beads, thin walls, and massive blocks. Optimal process parameters were successfully found to prevent cracking which is generally observed in this brittle material due to built-up residual stresses during fast cooling. These non-equilibrium cooling conditions tend to generate ultra-fine and metastable structures exhibiting high microhardness values, thus requiring post-heat treatments. The latter were successfully used to restore homogeneous lamellar or duplex microstructures and to relieve residual stresses. Subsequent tensile tests enabled us to validate the soundness and homogeneity of the Intermetallic TiAl alloy. Finally, a higher mechanical performance was achieved for the LMD material with respect to cast+HIP and EBM counterparts.

  12. Theoretical energy release of thermites, intermetallics, and combustible metals

    SciTech Connect

    Fischer, S.H.; Grubelich, M.C.

    1998-06-01

    Thermite (metal oxide) mixtures, intermetallic reactants, and metal fuels have long been used in pyrotechnic applications. Advantages of these systems typically include high energy density, impact insensitivity, high combustion temperature, and a wide range of gas production. They generally exhibit high temperature stability, and possess insensitive ignition properties. In this paper, the authors review the applications, benefits, and characteristics of thermite mixtures, intermetallic reactants, and metal fuels. Calculated values for reactant density, heat of reaction (per unit mass and per unit volume), and reaction temperature (without and with consideration of phase changes and the variation of specific heat values) are tabulated. These data are ranked in several ways, according to density, heat of reaction, reaction temperature, and gas production.

  13. First principles study of halogens adsorption on intermetallic surfaces

    NASA Astrophysics Data System (ADS)

    Zhu, Quanxi; Wang, Shao-qing

    2016-02-01

    Halides are often present at electrochemical environment, they can directly influence the electrode potential or zero charge potential through the induced work-function change. In this work, we focused in particular on the halogen-induced work function change as a function of the coverage of fluorine, chlorine, bromine and iodine on Al2Au and Al2Pt (110) surfaces. Results show that the real relation between work function change and dipole moment change for halogens adsorption on intermetallic surfaces is just a common linear relationship rather than a directly proportion. Besides, the different slopes between fitted lines and the theoretical slope employed in pure metal surfaces demonstrating that the halogens adsorption on intermetallic surfaces are more complicated. We also present a weight parameter β to describe different factors effect on work function shift and finally qualify which factor dominates the shift direction.

  14. Multi-component intermetallic electrodes for lithium batteries

    DOEpatents

    Thackeray, Michael M; Trahey, Lynn; Vaughey, John T

    2015-03-10

    Multi-component intermetallic negative electrodes prepared by electrochemical deposition for non-aqueous lithium cells and batteries are disclosed. More specifically, the invention relates to composite intermetallic electrodes comprising two or more compounds containing metallic or metaloid elements, at least one element of which can react with lithium to form binary, ternary, quaternary or higher order compounds, these compounds being in combination with one or more other metals that are essentially inactive toward lithium and act predominantly, but not necessarily exclusively, to the electronic conductivity of, and as current collection agent for, the electrode. The invention relates more specifically to negative electrode materials that provide an operating potential between 0.05 and 2.0 V vs. metallic lithium.

  15. Systematics of Mössbauer hyperfine parameters in Np intermetallics

    NASA Astrophysics Data System (ADS)

    Kalvius, G. M.; Gal, J.; Asch, L.; Potzel, W.

    1992-05-01

    Data for intermetallic compounds of neptunium obtained with the 60 keV Mössbauer resonance of237Np are reviewed. Measurements of temperature, pressure and field dependencies are available. The main questions addressed are: (a) the degree of delocalization of 5f-electrons, (b) the formal charge state of Np, and (c) the influence of the ligand on the neptunium electronic structure. For this purpose, we present an evaluation of systematic behavior concerning mainly the hyperfine field and isomer shift in the cubic Laves phase materials NpX2, the NaCl-type monochalcogenides and monopnictides, and intermetallics with AuCu3 and ThCr2Si2 structures. Analogies to corresponding rare-earth compounds will be pointed out.

  16. Laser Metal Deposition of the Intermetallic TiAl Alloy

    NASA Astrophysics Data System (ADS)

    Thomas, Marc; Malot, Thierry; Aubry, Pascal

    2017-06-01

    Laser metal deposition of the commercial intermetallic Ti-47Al-2Cr-2Nb alloy was investigated. A large number of experiments were conducted under controlled atmosphere by changing the processing parameters to manufacture a series of beads, thin walls, and massive blocks. Optimal process parameters were successfully found to prevent cracking which is generally observed in this brittle material due to built-up residual stresses during fast cooling. These non-equilibrium cooling conditions tend to generate ultra-fine and metastable structures exhibiting high microhardness values, thus requiring post-heat treatments. The latter were successfully used to restore homogeneous lamellar or duplex microstructures and to relieve residual stresses. Subsequent tensile tests enabled us to validate the soundness and homogeneity of the Intermetallic TiAl alloy. Finally, a higher mechanical performance was achieved for the LMD material with respect to cast+HIP and EBM counterparts.

  17. An intermetallic forming steel under radiation for nuclear applications

    NASA Astrophysics Data System (ADS)

    Hofer, C.; Stergar, E.; Maloy, S. A.; Wang, Y. Q.; Hosemann, P.

    2015-03-01

    In this work we investigated the formation and stability of intermetallics formed in a maraging steel PH 13-8 Mo under proton radiation up to 2 dpa utilizing nanoindentation, microcompression testing and atom probe tomography. A comprehensive discussion analyzing the findings utilizing rate theory is introduced, comparing the aging process to radiation induced diffusion. New findings of radiation induced segregation of undersize solute atoms (Si) towards the precipitates are considered.

  18. Magnetization of RFe3 intermetallic compounds: Molecular field theory analysis

    NASA Astrophysics Data System (ADS)

    Herbst, J. F.; Croat, J. J.

    1982-06-01

    We report magnetization measurements of all RFe3 intermetallic compounds known to form (R = Y, Sm, Gd, Tb, Dy, Ho, Er, Tm). A two-sublattice molecular field model is employed to analyze the data except in the case of YFe3, for which one magnetic sublattice is assumed. In general, the model adequately describes the temperature dependence of the magnetization. For SmFe3 our results suggest that the samarium and iron moments are ferromagnetically coupled.

  19. Dynamics of radiation-induced amorphization in intermetallic compounds

    SciTech Connect

    Lam, N.Q.; Okamoto, P.R. ); Devanathan, R. Northwestern Univ., Evanston, IL . Dept. of Materials Science and Engineering); Meshii, M. . Dept. of Materials Science and Engineering)

    1992-06-01

    Recent progress in molecular-dynamics simulations of radiation-induced crystalline-to-amorphous transition in intermetallic compounds and the relationship between amorphization and melting are discussed. By focusing on the mean-square static displacement, which provides a generic measure of energy stored in the lattice in the forms of chemical and topological disorder, a unified description of solid-state amorphization as a disorder-induced, isothermal melting process can be developed within the framework of a generalized Lindemann criterion.

  20. High Temperature Oxidation of Superalloys and Intermetallic Compounds

    DTIC Science & Technology

    2010-02-28

    GRANT NUMBER FA9550-06-1-525 5c. PROGRAM ELEMENT NUMBER N/A 6. AUTHOR(S) A. Martinez -Villafane, G. Vazquez-Olvera, A. Borunda Terrazas, V.M... Matinez - Villafane 19b. TELEPHONE NUMBER (include area code)+52(614)4391145 Standard Form 298 (Rev. 8-98) Prescribed by ANSI Std. Z39.18...high temperature High Temperature Oxidation of Superalloys and Intermetallic Compounds A. Martinez -Villafane, G. Vazquez-Olvera, A. Borunda

  1. Laves intermetallics in stainless steel-zirconium alloys

    SciTech Connect

    Abraham, D.P.; McDeavitt, S.M.; Richardson, J.W. Jr.

    1997-05-01

    Laves intermetallics have a significant effect on properties of metal waste forms being developed at Argonne National Laboratory. These waste forms are stainless steel-zirconium alloys that will contain radioactive metal isotopes isolated from spent nuclear fuel by electrometallurgical treatment. The baseline waste form composition for stainless steel-clad fuels is stainless steel-15 wt.% zirconium (SS-15Zr). This article presents results of neutron diffraction measurements, heat-treatment studies and mechanical testing on SS-15Zr alloys. The Laves intermetallics in these alloys, labeled Zr(Fe,Cr,Ni){sub 2+x}, have both C36 and C15 crystal structures. A fraction of these intermetallics transform into (Fe,Cr,Ni){sub 23}Zr{sub 6} during high-temperature annealing; the authors have proposed a mechanism for this transformation. The SS-15Zr alloys show virtually no elongation in uniaxial tension, but exhibit good strength and ductility in compression tests. This article also presents neutron diffraction and microstructural data for a stainless steel-42 wt.% zirconium (SS-42Zr) alloy.

  2. Superplastic ceramics and intermetallics and their potential applications

    SciTech Connect

    Wadsworth, J.; Nieh, T.G.

    1994-11-01

    Recent advances in the basic understanding of superplasticity and superplastic forming of ceramics and intermetallics are reviewed. Fine-grained superplastic ceramics, including yttria-stabilized tetragonal zirconia polycrystal, Y- or MgO-doped Al{sub 2}O{sub 3} Hydroxyapatite, {beta}-spodumene glass ceramics, Al{sub 2}0{sub 3}-YTZP two-phase composites, SiC-Si{sub 3}N{sub 4} and Fe-Fe{sub 3}C composites, are discussed. Superplasticity in the nickel-base (e.g., Ni{sub 3}Al and Ni{sub 3}Si) and titanium-base intermetallics (TiAl and T1{sub 3}Al), is described. Deformation mechanisms as well as microstructural requirements and effects such as grain size, grain growth, and grain-boundary phases, on the superplastic deformation behavior am addressed. Factors that control the superplastic tensile elongation of ceramics are discussed. Superplastic forming, and particularly biaxial gas-pressure forming, of several ceramics and intermetallics are presented with comments on the likelihood of commercial application.

  3. Hip Consolidation of Aluminum-Rich Intermetallic Alloys and Their Composites

    DTIC Science & Technology

    1992-02-03

    AD-A251 429 Report No. NAWCADWAR-92003-60 HIP CONSOLIDATION OF ALUMINUM -RICH INTERMETALLIC ALLOYS AND THEIR COMPOSITES William E. Frazier, Ph.D. and...DATES COVERED 3 Februar 1992 Final 9/0 - 9/91 4. TITLE AND SUBTITLE S. FUNDING NUMBERS HIP CONSOLIDATION OF ALUMINUM -RICH INTERMETALLIC ALLOYS AND THEIR...crystallographic symmetry. This paper describes preliminary work directed towards utilizing HIP technology to consolidate aluminum -rich intermetallics

  4. Electron Density Determination, Bonding and Properties of Tetragonal Ferromagnetic Intermetallics

    SciTech Connect

    Wiezorek, Jorg

    2016-09-01

    The project developed quantitative convergent-beam electron diffraction (QCBED) methods by energy-filtered transmission electron microscopy (EFTEM) and used them in combination with density functional theory (DFT) calculations to study the electron density distribution in metallic and intermetallic phases with different cubic and non-cubic crystal structures that comprise elements with d-electron shells. The experimental methods developed here focus on the bonding charge distribution as one of the quantum mechanical characteristics central for understanding of intrinsic properties and validation of DFT calculations. Multiple structure and temperature factors have been measured simultaneously from nano-scale volumes of high-quality crystal with sufficient accuracy and precision for comparison with electron density distribution calculations by DFT. The often anisotropic temperature factors for the different atoms and atom sites in chemically ordered phases can differ significantly from those known for relevant pure element crystals due to bonding effects. Thus they have been measured from the same crystal volumes from which the structure factors have been determined. The ferromagnetic ordered intermetallic phases FePd and FePt are selected as model systems for 3d-4d and 3d-5d electron interactions, while the intermetallic phases NiAl and TiAl are used to probe 3d-3p electron interactions. Additionally, pure transition metal elements with d-electrons have been studied. FCC metals exhibit well defined delocalized bonding charge in tetrahedral sites, while less directional, more distributed bonding charge attains in BCC metals. Agreement between DFT calculated and QCBED results degrades as d-electron levels fill in the elements, and for intermetallics as d-d interactions become prominent over p-d interactions. Utilizing the LDA+U approach enabled inclusion of onsite Coulomb-repulsion effects in DFT calculations, which can afford improved agreements with QCBED results

  5. Prediction of phase distribution pattern in phase field simulations on Mo5SiB2-primary areas in near eutectic Mo-Si-B alloy

    NASA Astrophysics Data System (ADS)

    Kazemi, O.; Hasemann, G.; Krüger, M.; Halle, T.

    2017-03-01

    A Mo-10.9Si-20.3B (if not stated otherwise all compositions are given in at.%) alloy was modeled using the phase field method with linearized phase diagrams and thermodynamic data. The simulation results showed that there are two specific microstructural constituents. According to the simulations and experimental microstructural investigations the primary Mo5SiB2 phase observed in this study was combined by the Moss-Mo3Si-Mo5SiB2 eutectics. The overall composition of the both primary and eutectic area was probed and the phase evolution along with the concentration change of the core areas were explored and visualized in the solidification domain. To verify the accuracy of the simulation results, they were comprised with the experimental achievements. In terms of the fraction of phases, the portion of the primary phase and the eutectic constituent and the phase distribution pattern our results were in good agreement with the experimental observations.

  6. Microstructural Evolution of the 55 Wt Pct Al-Zn Coating During Press Hardening

    NASA Astrophysics Data System (ADS)

    Lee, Chang Wook; De Cooman, Bruno Charles

    2014-09-01

    Press hardening is increasingly being used to produce ultra-high strength steel parts for passenger cars. Al-Si, Zn, and Zn-alloy coatings have been used to provide corrosion protection to press hardening steel grades. The use of coatings has drawbacks such as coating delamination or liquid metal-induced embrittlement. In the present work, the microstructural evolution of Al-Zn coating during press hardening was studied. The 55 wt pct Al-Zn coating can in principle provide both Al barrier protection and Zn cathodic protection to press hardened steel. During the heat treatment associated with the press hardening, the 55 wt pct Al-Zn alloy coating is converted to an intermetallic surface layer of Fe2Al5 and a FeAl intermetallic diffusion layer. The Zn is separated from both intermetallic compounds and accumulates at grain boundaries and at the surface. This Zn separation process is beneficial in terms of providing cathodic protection to Al-Zn coated press hardening steel.

  7. Remaining Fatigue Life Assessment of Plasma Sprayed Thermal Barrier Coatings

    NASA Astrophysics Data System (ADS)

    Robin, Philippe; Gitzhofer, François; Fauchais, Pierre; Boulos, Maher

    2010-09-01

    Ceramic functional coatings are frequently applied to structural materials, covering a wide range of thermomechanical and electrochemical applications. The main limiting feature is their reliability when subjected to cyclic transient thermal stresses. The study described in this article is a continuation of earlier research study focused on acoustic emission (AE) monitoring of the thermomechanical aging effects in ceramic coatings. Here, emphasis is placed on the usefulness of combining AE short-term monitoring with finite element modeling (FEM) to predict the performance of such coatings when subjected to cyclic thermal loads. The FEM study presented in this article is based on a three-dimensional, time-dependent approach, of the stress fields that developed within the coatings during the post-deposition cooling step and the thermal cycling. Experiments were conducted using yttrium-stabilized zirconia (YSZ) and Alumina (Al2O3) ceramic coatings combined with a NiCr-based intermetallic bond coat.

  8. Model-based predictions of solid state intermetallic compound layer growth in hybrid microelectronic circuits

    SciTech Connect

    Vianco, P.T.; Erickson, K.L.; Hopkins, P.L.

    1997-12-31

    A mathematical model was developed to quantitatively describe the intermetallic compound (IMC) layer growth that takes place between a Sn-based solder and a noble metal thick film conductor material used in hybrid microcircuit (HMC) assemblies. The model combined the reaction kinetics of the solder/substrate interaction, as determined from ancillary isothermal aging experiments, with a 2-D finite element mesh that took account of the porous morphology of the thick film coating. The effect of the porous morphology on the IMC layer growth when compared to the traditional 1-D computations was significant. The previous 1-D calculations under-predicted the nominal IMC layer thickness relative to the 2-D case. The 2-D model showed greater substrate consumption by IMC growth and lesser solder consumption that was determined with the 1-D computation. The new 2-D model allows the design engineer to better predict circuit aging and hence, the reliability of HMC hardware that is placed in the field.

  9. Intermetallic Nickel-Titanium Alloys for Oil-Lubricated Bearing Applications

    NASA Technical Reports Server (NTRS)

    DellaCorte, C.; Pepper, S. V.; Noebe, R.; Hull, D. R.; Glennon, G.

    2009-01-01

    An intermetallic nickel-titanium alloy, NITINOL 60 (60NiTi), containing 60 wt% nickel and 40 wt% titanium, is shown to be a promising candidate material for oil-lubricated rolling and sliding contact applications such as bearings and gears. NiTi alloys are well known and normally exploited for their shape memory behavior. When properly processed, however, NITINOL 60 exhibits excellent dimensional stability and useful structural properties. Processed via high temperature, high-pressure powder metallurgy techniques or other means, NITINOL 60 offers a broad combination of physical properties that make it unique among bearing materials. NITINOL 60 is hard, electrically conductive, highly corrosion resistant, less dense than steel, readily machined prior to final heat treatment, nongalling and nonmagnetic. No other bearing alloy, metallic or ceramic encompasses all of these attributes. Further, NITINOL 60 has shown remarkable tribological performance when compared to other aerospace bearing alloys under oil-lubricated conditions. Spiral orbit tribometer (SOT) tests were conducted in vacuum using NITINOL 60 balls loaded between rotating 440C stainless steel disks, lubricated with synthetic hydrocarbon oil. Under conditions considered representative of precision bearings, the performance (life and friction) equaled or exceeded that observed with silicon nitride or titanium carbide coated 440C bearing balls. Based upon this preliminary data, it appears that NITINOL 60, despite its high titanium content, is a promising candidate alloy for advanced mechanical systems requiring superior and intrinsic corrosion resistance, electrical conductivity and nonmagnetic behavior under lubricated contacting conditions.

  10. Innovative processing to produce advanced intermetallic materials. Phase 1 final report

    SciTech Connect

    Loutfy, R.O.

    1989-09-01

    The program demonstrates the technical feasibility of synthesizing submicron titanium aluminide in a thermal rf plasma. Micron and submicron spherical titanium aluminide particles are produced in argon, hydrogen, and argon/hydrogen plasmas from the reaction of TiCl4(g), and Al(g). The ratio of Ti and Al is varied to produce the compounds Ti3Al, TiAl, and TiAl3. Microalloying with boron and macroalloying with niobium is demonstrated. Ti3Al whiskers can be produced, as well as other intermetallics of niobium aluminide, nickel aluminide, and molybdenum disilicide in the plasma synthesis process. Since submicron particles are produced, they have a high surface area and are sensitive to oxidation if not treated with a fugitive protective coating or utilized in a nonoxidizing atmosphere. Ti3Al particles are consolidated and utilized as a matrix for TiC and AlN composites. The submicron AlTi3 has significantly higher strength at room temperature than reported for commercial Ti3Al-11Nb alloy and useable strength is maintained up to 1000 C. The elongation is about the same as for commercial material because of possible oxide contamination in powder handling. However, dimpling and nacking is evident in the fracture surface, which suggests true room temperature ductility. Titanium aluminides have the potential to replace superalloys and become the dominant material for aerospace engines, air frames and skins for hypersonic vehicles.

  11. A survey of combustible metals, thermites, and intermetallics for pyrotechnic applications

    SciTech Connect

    Fischer, S.H.; Grubelich, M.C.

    1996-08-01

    Thermite mixtures, intermetallic reactants, and metal fuels have long been used in pyrotechnics. Advantages include high energy density, impact insensitivity, high combustion temperature, and a wide range of gas production. They generally exhibit high temperature stability and possess insensitive ignition properties. This paper reviews the applications, benefits, and characteristics of thermite mixtures, intermetallic reactants, and metal fuels. 50 refs, tables.

  12. Exo-Melt{trademark} process for intermetallic powders

    SciTech Connect

    Sikka, V.K.; Deevi, S.C.

    1996-06-01

    The methods of powder production for intermetallics are reviewed. An innovative method known as Exo-Melt{trademark} is described for producing molten aluminides for gas- and water-atomization processes that require a molten metal stream. The Exo-Melt{trademark} process is based on the effective utilization of the heats of formation of aluminides from their constituent elements. The Exo-Melt{trademark} process principles are discussed along with a description of a furnace-loading sequence that uses the principles for practical applications. The benefits of the Exo-Melt{trademark} process are compared with the problems associated with the conventional melting process.

  13. Study of Intermetallic Nanostructures for Light-Water Reactors

    SciTech Connect

    Jensen, Niels Grobech; Asta, Mark D.; Hosemann, Peter; Maloy, Stuart

    2015-09-30

    High temperature mechanical measurements were conducted to study the effect of the dynamic precipitation process of PH 13-8 Mo maraging steel. Yield stress, ultimate tensile strength, total elongation, hardness, strain rate sensitivity and activation volume were evaluated as a function of the temperature. The dynamic changes in the mechanical properties at different temperatures were evaluated and a balance between precipitation hardening and annealed softening is discussed. A comparison between hardness and yield stress and ultimate tensile strength over a temperature range from 300 to 600 °C is made. The behavior of the strain rate sensitivity was correlated with the intermetallic precipitates formed during the experiments.

  14. Chemistry and Properties of Complex Intermetallics from Metallic Fluxes

    SciTech Connect

    Kanatzidis, Mercouri G.

    2015-03-28

    This project investigated the reaction chemistry and synthesis of new intermetallic materials with complex compositions and structures using metallic fluxes as solvents. It was found that the metallic fluxes offer several key advantages in facilitating the formation and crystal growth of new materials. The fluxes mostly explored were liquid aluminum, gallium and indium. The main purpose of this project was to exploit the potential of metallic fluxes as high temperature solvent for materials discovery in the broad class of intermetallics. This work opened new paths to compound formation. We discovered many new Si (or Ge)-based compounds with novel structures, bonding and physicochemical properties. We created new insights about the reaction chemistry that is responsible for stabilizing the new materials. We also studied the structural and compositional relationships to understand their properties. We investigated the use of Group-13 metals Al, Ga and In as solvents and have generated a wide variety of new results including several new ternary and quaternary materials with fascinating structures and properties as well as new insights as to how these systems are stabilized in the fluxes. The project focused on reactions of metals from the rare earth element family in combination with transition metals with Si and Ge. For example molten gallium has serves both as a reactive and non-reactive solvent in the preparation and crystallization of intermetallics in the system RE/M/Ga/Ge(Si). Molten indium behaves similarly in that it too is an excellent reaction medium, but it gives compounds that are different from those obtained from gallium. Some of the new phase identified in the aluminide class are complex phases and may be present in many advanced Al-matrix alloys. Such phases play a key role in determining (either beneficially or detrimentally) the mechanical properties of advanced Al-matrix alloys. This project enhanced our basic knowledge of the solid state chemistry

  15. Negative thermal expansion induced by intermetallic charge transfer.

    PubMed

    Azuma, Masaki; Oka, Kengo; Nabetani, Koichiro

    2015-06-01

    Suppression of thermal expansion is of great importance for industry. Negative thermal expansion (NTE) materials which shrink on heating and expand on cooling are therefore attracting keen attention. Here we provide a brief overview of NTE induced by intermetallic charge transfer in A-site ordered double perovskites SaCu3Fe4O12 and LaCu3Fe4-x Mn x O12, as well as in Bi or Ni substituted BiNiO3. The last compound shows a colossal dilatometric linear thermal expansion coefficient exceeding -70 × 10(-6) K(-1) near room temperature, in the temperature range which can be controlled by substitution.

  16. The Shock Hugoniot of the Intermetallic Compound Ni3Al

    SciTech Connect

    Knapp, I.; Millett, J. C. F.; Meziere, Y. J. E.; Gray, G. T. III; Bourne, N. K.

    2006-07-28

    The behaviour of the intermetallic compound, Ni3Al under shock loading conditions has been measured. The Hugoniot Elastic Limit occurs at ca. 530 MPa, which converts to a 1-D yield stress of 273 MPa, in agreement with quasi-static data. In contrast, the ductility at shock-induced strain-rates appears much reduced when compared to lower strain-rates. The Hugoniot in terms of shock velocity and particle velocity suggests that Ni3Al is more compressible than pure nickel. This is in agreement with the greater stiffnesses in nickel, measured using ultrasonic techniques.

  17. Transformation Superplasticity of Intermetallic and Ceramic Matrix Composites

    DTIC Science & Technology

    2000-07-14

    Ti6Al4V -TiC, Ti6Al4V -TiB and Fe-TiC), intermetallic matrix composites (NiAl-ZrO2), ceramics (Bi2O3) and ceramic matrix composites (zirconia-based system...than when held at a constant equivalent temperature . Furthermore, theoretical modeling was performed using both analytical closed- form solution...ceramic systems (bismuth oxide and zirconia), first numerical model (finite-element), new continuum model (at high stresses), first demonstration of

  18. Oxygen-stabilized zirconium-vanadium intermetallic compound

    DOEpatents

    Mendelsohn, M.H.; Gruen, D.M.

    1981-10-06

    An oxygen stabilized intermetallic compound having the formula Zr/sub x/OV/sub y/ where x = 0.7 to 2.0 and y = 0.18 to 0.33 is described. The compound is capable of reversibly sorbing hydrogen at temperatures from - 196/sup 0/C to 450/sup 0/C at pressures down to 10/sup -6/ Torr. The compound is also capable of selectively sorbing hydrogen from gaseous mixtures in the presence of CO and CO/sub 2/.

  19. Microplasticity and fatigue in a damage tolerant niobium aluminide intermetallic

    SciTech Connect

    Soboyejo, W.O.; DiPasquale, J.; Srivatsan, T.S.; Konitzer, D.

    1997-12-31

    In this paper, the micromechanisms of microplasticity and fatigue are elucidated for a damage tolerant niobium aluminide intermetallic deformed to failure under both monotonic and cyclic loading. Localized microplasticity is shown to occur by the formation of slip bands at stresses as low as 9% of the bulk yield stress. Formation and presence of slip bands is also observed upon application of the first cycle of fatigue load. The deformation and cracking phenomena are discussed in light of classical fatigue crack initiation and propagation models. The implications of microplasticity are elucidated for both fatigue crack initiation and crack growth.

  20. Distribution of aluminum in hot-dip galvanized coatings

    SciTech Connect

    Furdanowicz, V.; Shastry, C.R.

    1999-12-01

    Hot-dip galvanized panels of low-carbon (LC) and interstitial-free (IF) steels were produced in a laboratory simulator with an average coating mass of 60 g/m{sup 2}. Three pot aluminum levels were used, viz. 0.10% (by wt), 0.15%, and 0.18%. Metallography, scanning electron microscopy (SEM), and transmission electron microscopy (TEM) were used to characterize coating and base steel microstructures. Wet chemical analysis and scanning transmission electron microscopy (STEM) were employed for compositional analyses. The aluminum content of the melt was found to be the predominant factor influencing the distribution of Al in the coating. At 0.18% melt aluminum, Al is partitioned between the aluminide inhibition layer at the coating-steel interface ({approximately}80%) and the zinc overlay ({approximately}20%). At 0.15%, it is partitioned among the aluminide layer ({approximately}75% to 80%), zinc-iron (FeZn{sub 13}, {zeta}) intermetallic layer ({approximately}5% to 15%), and the coating overlay ({approximately}10%). At 0.10%, the aluminum is divided almost equally between the overlay and the zinc-iron intermetallics. At the two lower aluminum levels is the distribution marginally influenced by the steel grade. The {zeta} was found to not preferentially nucleate at the ferrite grain boundaries. When both the aluminide and {zeta} occurred at the coating-steel interface, the {zeta} particles appeared near discontinuities and thinner regions in the aluminide layer. The coating, relative to the melt, is enriched in aluminum because of its concentration in the aluminide and in the zinc-iron intermetallics. This enrichment increases with melt aluminum through an increase in the aluminum content of the aluminide layer and not of its thickness.

  1. In situ examination of moving crack tips in ordered intermetallics.

    SciTech Connect

    Heuer, J.; Lam, N. Q.; Okamoto, P. R.; Stubbins, J. F.

    1999-01-25

    Recent studies have shown that high stress concentrations at moving crack tips in the intermetallic compound NiTi can induce a crystalline-to-amorphous (C-A) transformation of the crack tip region. This stress-induced C-A transformation has a temperature dependence and crystallization behavior similar to those of ion irradiation-induced C-A transformation of NiTi. The present study examines if these similarities between stress- and irradiation-induced amorphization hold true for two other intermetallic compounds, CuTi and Ni{sub 3}Ti. In situ straining was performed in an intermediate-voltage transmission electron microscope. The presence or absence of an amorphous phase was determined by dark field imaging and selected area diffraction of crack tip regions. Crack tips in both CuTi and Ni{sub 3}Ti were found to remain crystalline upon fracture. The observed absence of stress-induced amorphization in Ni{sub 3}Ti is consistent with its known absence during irradiation, but the absence in CuTi differs from its known irradiation-induced amorphization behavior. Reasons for the similarity and difference are discussed.

  2. Resonant ultrasound spectroscopy: Elastic properties of some intermetallic compounds

    SciTech Connect

    Chu, F.; Thoma, D.J.; He, Y.; Maloy, S.A.; Mitchell, T.E.

    1996-09-01

    A novel nondestructive evaluation method, resonant ultrasound spectroscopy (RUS), is reviewed with an emphasis upon defining the elastic properties of intermetallic phases. The applications and advantages of RUS as compared to other conventional elastic constant measurement methods are explained. RUS has been employed to measure the elastic properties of single crystal and/or polycrystalline intermetallics, such as Laves phases (C15 HfV{sub 2} and NbCr{sub 2}), Nb-modified titanium aluminides, and transition metal disilicides (C11{sub b} MoSi{sub 2}, C40 NbSi{sub 2} and TaSi{sub 2}). For Laves phases, the elastic properties of HfV{sub 2}-based C15 phases show various anomalies and those of C15 NbCr{sub 2} do not. For Nb-modified titanium aluminides, the elastic properties of O-phase alloys are investigated as a function of alloying content. For transition metal disilicides, single crystal elastic constants of MoSi{sub 2}, NbSi{sub 2}, and TaSi{sub 2} are obtained and compared. Based on the experimentally determined elastic properties, the characteristics of interatomic bonding in these materials are examined and the possible impact of the elastic properties on mechanical behavior is discussed.

  3. New promising bulk thermoelectrics: intermetallics, pnictides and chalcogenides

    NASA Astrophysics Data System (ADS)

    Gonçalves, Antonio P.; Godart, Claude

    2014-02-01

    The need of alternative "green" energy sources has recently renewed the interest in thermoelectric (TE) materials, which can directly convert heat to electricity or, conversely, electric current to cooling. The thermoelectric performance of a material can be estimated by the so-called figure of merit, zT = σ α 2 T/ λ ( α the Seebeck coefficient, σ α 2 the power factor, σ and λ the electrical and thermal conductivity, respectively), that depends only on the material. In the middle 1990s the "phonon glass and electron crystal" concept was developed, which, together with a better understanding of the parameters that affect zT and the use of new synthesis methods and characterization techniques, has led to the discovery of improved bulk thermoelectric materials that start being implemented in applications. During last decades, special focus has been made on skutterudites, clathrates, half-Heusler alloys, Si1- x Ge x-, Bi2Te3- and PbTe-based materials. However, many other materials, in particular based on intermetallics, pnictides, chalcogenides, oxides, etc. are now emerging as potential advanced bulk thermoelectrics. Herein we discuss the current understanding in this field, with special emphasis on the strategies to reduce the lattice part of the thermal conductivity and maximize the power factor, and review those new potential thermoelectric bulk materials, in particular based on intermetallics, pnictides and chalcogenides. A final chapter, discussing different shaping techniques leading to bulk materials (eventually from nanostructured TE materials), is also included.

  4. Spark plasma sintering of titanium aluminide intermetallics and its composites

    NASA Astrophysics Data System (ADS)

    Aldoshan, Abdelhakim Ahmed

    Titanium aluminide intermetallics are a distinct class of engineering materials having unique properties over conventional titanium alloys. gamma-TiAl compound possesses competitive physical and mechanical properties at elevated temperature applications compared to Ni-based superalloys. gamma-TiAl composite materials exhibit high melting point, low density, high strength and excellent corrosion resistance. Spark plasma sintering (SPS) is one of the powder metallurgy techniques where powder mixture undergoes simultaneous application of uniaxial pressure and pulsed direct current. Unlike other sintering techniques such as hot iso-static pressing and hot pressing, SPS compacts the materials in shorter time (< 10 min) with a lower temperature and leads to highly dense products. Reactive synthesis of titanium aluminide intermetallics is carried out using SPS. Reactive sintering takes place between liquid aluminum and solid titanium. In this work, reactive sintering through SPS was used to fabricate fully densified gamma-TiAl and titanium aluminide composites starting from elemental powders at different sintering temperatures. It was observed that sintering temperature played significant role in the densification of titanium aluminide composites. gamma-TiAl was the predominate phase at different temperatures. The effect of increasing sintering temperature on microhardness, microstructure, yield strength and wear behavior of titanium aluminide was studied. Addition of graphene nanoplatelets to titanium aluminide matrix resulted in change in microhardness. In Ti-Al-graphene composites, a noticeable decrease in coefficient of friction was observed due to the influence of self-lubrication caused by graphene.

  5. In situ examination of moving crack tips in ordered intermetallics

    SciTech Connect

    Heuer, J.K. |; Lam, N.Q.; Okamoto, P.R.; Stubbins, J.F.

    1999-08-01

    Recent studies have shown that high stress concentrations at moving crack tips in the intermetallic compound NiTi can induce a crystalline-to-amorphous (C-A) transformation of the crack tip region. This stress-induced C-A transformation has a temperature dependence and crystallization behavior similar to those of ion irradiation-induced C-A transformation of NiTi. The present study examines if these similarities between stress- and irradiation-induced amorphization hold true for two other intermetallic compounds, CuTi and Ni{sub 3}Ti. In situ straining was performed in an intermediate-voltage transmission electron microscope. The presence or absence of an amorphous phase was determined by dark field imaging and selected area diffraction of crack tip regions. Crack tips in both CuTi and Ni{sub 3}Ti were found to remain crystalline upon fracture. The observed absence of stress-induced amorphization in Ni{sub 3}Ti is consistent with its known absence during irradiation, but the absence in CuTi differs from its known irradiation-induced amorphization behavior. Reasons for the similarity and difference are discussed.

  6. Effect of Reflow Profile on Intermetallic Compound Formation

    NASA Astrophysics Data System (ADS)

    Siti Rabiatull Aisha, I.; Ourdjini, A.; Azmah Hanim, M. A.; Saliza Azlina, O.

    2013-06-01

    Reflow soldering in a nitrogen atmosphere is a common process consideration in surface mount technology assembly. This is because the use of nitrogen in reflow equipment may benefit the process as well as the quality of the end product, where it can increase the reliability of the solder joint. So far, many papers have reported effects of cooling speed, type of solder pastes and solder fluxes on the reliability of lead-free solder joints. While the effects of reflow conditions on intermetallic compound (IMC) formation at the solder joint such as the atmosphere during the reflow process are still unclear. The present study investigated thoroughly the effect of different reflow soldering atmosphere, which is air and nitrogen on IMC formation and growth. Several techniques of materials characterization including optical, image analysis, scanning electron microscopy and energy dispersive X-ray analysis will be used to characterise the intermetallics in terms of composition, thickness and morphology. In addition, the effects of cooling rate and isothermal aging were also studied for the solder alloy Sn-4Ag-0.5Cu on electroless nickel/immersion gold (ENIG) surface finish. From the study, it was found that reflowing under nitrogen atmosphere had better effect on IMC formation and growth compared to reflowing under air. Besides, the cooling rate of solder during reflow also appears to have a significant effect on the final structure of the solder joint, and controlling the growth behaviour of the IMC during subsequent isothermal aging.

  7. Intermetallic and titanium matrix composite materials for hypersonic applications

    SciTech Connect

    Berton, B.; Surdon, G.; Colin, C. |

    1995-09-01

    As part of the French Program of Research and Technology for Advanced Hypersonic Propulsion (PREPHA) which was launched in 1992 between Aerospatiale, Dassault Aviation, ONERA, SNECMA and SEP, an important work is specially devoted to the development of titanium and intermetallic composite materials for large airframe structures. At Dassault Aviation, starting from a long experience in Superplastic Forming - Diffusion Bonding (SPF-DB) of titanium parts, the effort is brought on the manufacturing and characterization of composites made from Timet beta 21S or IMI 834 foils and Textron SCS6 fiber fabrics. At `Aersopatiale Espace & Defence`, associated since a long time about intermetallic composite materials with university research laboratories, the principal effort is brought on plasma technology to develop the gamma titanium aluminide TiAl matrix composite reinforced by protected silicon carbide fibers (BP SM 1240 or TEXTRON SCS6). The objective, is to achieve, after 3 years of time, to elaborate a medium size integrally stiffened panel (300 x 600 sq mm).

  8. Theoretical Energy Release of Thermites, Intermetallics, and Combustible Metals

    SciTech Connect

    Fischer, S.H.; Grubelich, M.C.

    1999-05-14

    Thermite mixtures, intermetallic reactants, and metal fuels have long been used in pyrotechnic applications. Advantages of these systems typically include high energy density, high combustion temperature, and a wide range of gas production. They generally exhibit high temperature stability and possess insensitive ignition properties. For the specific applications of humanitarian demining and disposal of unexploded ordnance, these pyrotechnic formulations offer additional benefits. The combination of high thermal input with low brisance can be used to neutralize the energetic materials in mines and other ordnance without the "explosive" high-blast-pressure events that can cause extensive collateral damage to personnel, facilities, and the environment. In this paper, we review the applications, benefits, and characteristics of thermite mixtures, intermetallic reactants, and metal fuels. Calculated values for reactant density, heat of reaction (per unit mass and per unit volume), and reaction temperature (without and with consideration of phase changes and the variation of specific heat values) are tabulated. These data are ranked in several ways, according to density, heat of reaction, reaction temperature, and gas production.

  9. Structural and Electronic Investigations of Complex Intermetallic Compounds

    SciTech Connect

    Ko, Hyunjin

    2008-01-01

    In solid state chemistry, numerous investigations have been attempted to address the relationships between chemical structure and physical properties. Such questions include: (1) How can we understand the driving forces of the atomic arrangements in complex solids that exhibit interesting chemical and physical properties? (2) How do different elements distribute themselves in a solid-state structure? (3) Can we develop a chemical understanding to predict the effects of valence electron concentration on the structures and magnetic ordering of systems by both experimental and theoretical means? Although these issues are relevant to various compound classes, intermetallic compounds are especially interesting and well suited for a joint experimental and theoretical effort. For intermetallic compounds, the questions listed above are difficult to answer since many of the constituent atoms simply do not crystallize in the same manner as in their separate, elemental structures. Also, theoretical studies suggest that the energy differences between various structural alternatives are small. For example, Al and Ga both belong in the same group on the Periodic Table of Elements and share many similar chemical properties. Al crystallizes in the fcc lattice with 4 atoms per unit cell and Ga crystallizes in an orthorhombic unit cell lattice with 8 atoms per unit cell, which are both fairly simple structures (Figure 1). However, when combined with Mn, which itself has a very complex cubic crystal structure with 58 atoms per unit cell, the resulting intermetallic compounds crystallize in a completely different fashion. At the 1:1 stoichiometry, MnAl forms a very simple tetragonal lattice with two atoms per primitive unit cell, while MnGa crystallizes in a complicated rhombohedral unit cell with 26 atoms within the primitive unit cell. The mechanisms influencing the arrangements of atoms in numerous crystal structures have been studied theoretically by calculating electronic

  10. Cross-sectional TEM analysis of porcelain fused to gold-coated titanium.

    PubMed

    Tanaka, Yasuhiro; Watanabe, Ikuya; Okabe, Toru

    2007-01-01

    This study investigated the interfacial microstructure between gold-coated titanium and low-fusing porcelain. The square surfaces of cast titanium split rods were sputter-coated with gold using a sputter coater at 40 mA for 1,000 seconds. Specimens were prepared for transmission electron microscopy (TEM) by cutting and polishing two pieces of the gold-coated split-rod specimens, which were glued and embedded in Cu tubes with an epoxy adhesive. TEM observation was also conducted for the gold-coated specimens after degassing and porcelain fusing. Due to the gold coating, intermetallic compounds of Au-Ti formed under the sputtered gold layer after degassing and porcelain fusing. Ti3Au and Ti3Al layers were also observed beneath the Au-Ti intermetallic compound layer. There was good adhesion of porcelain to the Au-Ti compound and Ti oxides without any gaps or formation of a Ti-deficient intermediate layer, which is normally observed at the titanium-porcelain interface. The results of this TEM study suggested that gold-sputter-coating the cast titanium surface produced a Ti-Au intermetallic compound and suppressed the formation of a Ti-deficient intermediate layer, resulting in improved adherence between porcelain and titanium.

  11. Structural and Tribological Properties of Nanostructured Supersonic Cold Sprayed Ni-20 wt.% Sn Coatings

    NASA Astrophysics Data System (ADS)

    Georgiou, E. P.; Dosta, S.; Fernández, J.; Matteazzi, P.; Kowalski, K.; Kusinski, J.; Piticescu, R. R.; Celis, J.-P.

    2016-06-01

    80-μm-thick nanostructured coatings consisting of a Ni solid solution, Ni3Sn, Ni3Sn2, and metastable NiSn intermetallic phases were deposited via supersonic cold spraying onto inconel 718 alloy substrates. These coatings have complex nanostructured metallurgical phases as revealed by transition electron microscopy, scanning electron microscopy, and x-ray diffraction techniques. Their mechanical properties were determined by nanoindentation measurements. Furthermore, the wear behavior of these nanostructured sprayed coatings was compared to the one of the industrial bulk or sprayed coated benchmark materials. It was found that the nanostructured coatings exhibit higher wear resistance than the industrial benchmarks, thanks to an appropriate balance of hard intermetallic phases and soft Ni matrix, as well as to their nanostructuring. Their frictional characteristics under reciprocating sliding are mainly determined by the formation of an oxide-based tribo-layer, which was analyzed by x-ray photoelectron spectroscopy. The role of intermetallic phases in these coatings on the friction and wear is also discussed.

  12. Influence of Aluminum Coating and Diffusion Affecting Additives on Dissimilar Laser Joining of Steel and Aluminum

    NASA Astrophysics Data System (ADS)

    Bergmann, J. P.; Stambke, M.; Schmidt, S.

    Steel as well as aluminum play an essential role for multi-material construction in the field of lightweight design. However, the thermal metallurgical joining of these materials is difficult due to their different physical properties and the formation of intermetallic phases. This paper describes investigations on laser joining of aluminum plated steel with aluminum. Furthermore examinations with additives acting as diffusion barriers were carried out. The results indicate that the aluminum coating is advantageous for the joint. The growth of intermetallic phases can be reduced by application of carbon and tungsten to the steel sheet tip.

  13. An antiemission coating based on zirconium carbide

    NASA Astrophysics Data System (ADS)

    Lisenkov, A. A.; Vetrov, N. Z.; Kostrin, D. K.

    2017-04-01

    The main requirement for the formation of an antiemission coating of intermetallic Pt3Zr compound is the presence of a buffer layer of stoichiometric zirconium carbide (ZrC) that can be formed with the aid a vacuum-arc plasma source. It is shown that ZrC layer can be obtained through vacuum annealing of a multilayer film comprising nanolayers of zirconium (Zr), nonstoichiometric zirconium carbide (ZrC1 - x ), and zirconium carbide with excess carbon (ZrC + C) sequentially deposited from vacuum-arc-discharge plasma.

  14. Morphological and microstructural studies on aluminizing coating of carbon steel

    SciTech Connect

    Samsu, Zaifol; Othman, Norinsan Kamil; Daud, Abd Razak; Hussein, Hishammuddin

    2013-11-27

    Hot dip aluminizing is one of the most effective methods of surface protection for steels and is gradually gaining popularity. The morphology and microstructure of an inter-metallic layer form on the surface of low carbon steel by hot dip aluminization treatment had been studied in detail. This effect has been investigated using optical and scanning electron microscopy, and X-ray diffraction. The result shows that the reaction between the steel and the molten aluminium leads to the formation of Fe–Al inter-metallic compounds on the steel surface. X-ray diffraction and electron microscopic studies showed that a two layer coating was formed consisting of an external Al layer and a (Fe{sub 2}Al{sub 5}) inter metallic on top of the substrate after hot dip aluminizing process. The inter-metallic layer is ‘thick’ and exhibits a finger-like growth into the steel. Microhardness testing shown that the intermetallic layer has high hardness followed by steel substrate and the lowest hardness was Al layer.

  15. Fundamentals of mechanical behavior in structural intermetallics: A synthesis of atomistic and continuum modeling

    SciTech Connect

    Yoo, M.H.; Fu, C.L.

    1993-08-01

    After a brief account of the recent advances in computational research on mechanical behavior of structural intermetallics, currently unresolved problems and critical issues are addressed and the knowledge base for potential answers to these problems is discussed. As large-scale problems (e.g., dislocation core structures, grain boundaries, and crack tips) are treated by atomistic simulations, future development of relevant interatomic potentials should be made consistent with the results of first-principles calculations. The bulk and defect properties calculated for intermetallic compounds, both known and as yet untested, can furnish insights to alloy designers in search of new high-temperature structural intermetallics.

  16. The oxidation of Ni-rich Ni-Al intermetallics

    NASA Technical Reports Server (NTRS)

    Doychak, Joseph; Smialek, James L.; Barrett, Charles A.

    1988-01-01

    The oxidation of Ni-Al intermetallic alloys in the beta-NiAl phase field and in the two phase beta-NiAl/gamma'-Ni3Al phase field has been studied between 1000 and 1400 C. The stoichiometric beta-NiAl alloy doped with Zr was superior to other alloy compositions under cyclic and isothermal oxidation. The isothermal growth rates did not increase monotonically as the alloy Al content was decreased. The characteristically ridged alpha-Al2O3 scale morphology, consisting of cells of thin, textured oxide with thick growth ridges at cell boundaries, forms on oxidized beta-NiAl alloys. The correlation of scale features with isothermal growth rates indicates a predominant grain boundary diffusion growth mechanism. The 1200 C cyclic oxidation resistance decreases near the lower end of the beta-NiAl phase field.

  17. Lattice disorder and magnetism in f-electron intermetallics

    SciTech Connect

    Booth, C.H.; Han, S.-W.; Skanthakumar, S.; Sarrao, J.L.

    2004-07-29

    Real materials can have real differences compared to ideal systems. For instance, non-Fermi liquid (NFL) behavior was initially thought to be due to chemical disorder, since the first such materials were all substituted. Although several nominally well-ordered NFL's have been discovered and extensively studied, the effect of disorder on the magnetic properties of f-electron intermetallic systems remains poorly understood. Disorder in NFL systems is reviewed from an experimental, local structure point of view, including a discussion of results on the nominally ordered U{sub 3}Ni{sub 3}Sn{sub 4} and CeCoIn{sub 5} systems, and the chemically disordered UCu{sub 4}Pd and CeRhRuSi{sub 2} systems.

  18. Compton Profile Study of Intermetallic Ti3Al

    NASA Astrophysics Data System (ADS)

    Vyas, V.; Sharma, G.; Mishra, M. C.; Joshi, K. B.; Sharma, B. K.

    2011-10-01

    The Compton scattering measurement on intermetallic alloy Ti3Al is reported in this work. The measurement is made using 59.54 keV gamma-rays from Am241 source. Theoretical calculation of Compton profile is also performed employing CRYSTAL code within the framework of density functional theory to compare with the measurement. The theoretical profile of the alloy is also synthesized following the superposition model taking the published Compton profiles of elemental solids from the APW method. The experimental study of charge transfer in the alloys has also been done by performing the experimental Compton profile measurements on Ti and Al following the superposition model and charge transfer from Al to Ti is clearly seen on the alloy formation.

  19. Development of New Cryocooler Regenerator Materials-Ductile Intermetallic Compounds

    SciTech Connect

    K.A. Gschneidner; A.O. Pecharsky; V.K. Pecharsky

    2004-09-30

    The volumetric heat capacities of a number of binary and ternary Er- and Tm-based intermetallic compounds, which exhibited substantial ductilities, were measured from {approx}3 to {approx}350 K. They have the RM stoichiometry (where R = Er or Tm, and M is a main group or transition metal) and crystallize in the CsCl-type structure. The heat capacities of the Tm-based compounds are in general larger than the corresponding Er-based materials. Many of them have heat capacities which are significantly larger than those of the low temperature (<15 K) prototype cryocooler regenerator materials HoCu{sub 2}, Er{sub 3}Ni and ErNi. Utilization of the new materials as regenerators in the various cryocoolers should improve the performance of these refrigeration units for cooling below 15 K.

  20. Plastic deformation of ordered intermetallic alloys: Fundamental aspects

    SciTech Connect

    Yoo, M.H.

    1994-10-01

    Fundamental aspects of plastic deformation in ordered intermetallic alloys are reviewed by directly comparing the temperature-dependent yield stresses of Ni{sub 3}Al and Ni{sub 3}Si (the L1{sub 2} structure), NiAl and FeAl (the B2 structure), and TiAl and Ti{sub 3}Al (non-cubic L1{sub 0} and D0{sub 19} structures, respectively). While the yield strength anomaly observed in Ni{sub 3}Al is consistent with the prevailing dislocation models, that found in stoichiometric Ni{sub 3}Si is not. The strong plastic anisotropy observed in NiAl stems from the high antiphase boundary energy, and that found in two-phase {gamma}-TiAl/{alpha}{sub 2}-Ti{sub 3}Al is due to the exceptionally high compressive yield strength along the c-axis of Ti{sub 3}Al.

  1. Negative thermal expansion induced by intermetallic charge transfer

    PubMed Central

    Azuma, Masaki; Oka, Kengo; Nabetani, Koichiro

    2015-01-01

    Suppression of thermal expansion is of great importance for industry. Negative thermal expansion (NTE) materials which shrink on heating and expand on cooling are therefore attracting keen attention. Here we provide a brief overview of NTE induced by intermetallic charge transfer in A-site ordered double perovskites SaCu3Fe4O12 and LaCu3Fe4−xMnxO12, as well as in Bi or Ni substituted BiNiO3. The last compound shows a colossal dilatometric linear thermal expansion coefficient exceeding −70 × 10−6 K−1 near room temperature, in the temperature range which can be controlled by substitution. PMID:27877801

  2. CO2 laser welding of titanium aluminide intermetallic compound

    NASA Astrophysics Data System (ADS)

    Kuwahara, Gaku; Yamaguchi, Shigeru; Nanri, Kenzo; Ootani, Masanori; Seto, Sachio; Arai, Mikiya; Fujioka, Tomoo

    2000-02-01

    Titanium aluminide intermetallic compound is studied to find out good welding conditions using CO2 laser irradiation. In the experiment, we used the casting titanium aluminide containing iron, vanadium and boron with a thickness of 2 mm. We carried out bead-on-plate laser welding at various initial temperatures of specimens varied from room temperature to 873 [K] in inert gas environment filled with argon. We measured fused depth, bead width and Vickers hardness. As a result of experiments, welding speeds that allow full bead-on- plate welding to be possible were strongly by dependent on the initial temperature, 3000 [mm/min], initial temperature 873 [K], 2600 [mm/mm], initial temperature 673 [K], and 2000 [mm/min] with 300 [K]. Transverse crack-free welding was achieved, when initial temperature was at 873 [K].

  3. Compton Profile Study of Intermetallic Ti{sub 3}Al

    SciTech Connect

    Vyas, V.; Sharma, G.; Mishra, M. C.; Sharma, B. K.; Joshi, K. B.

    2011-10-20

    The Compton scattering measurement on intermetallic alloy Ti{sub 3}Al is reported in this work. The measurement is made using 59.54 keV gamma-rays from Am{sup 241} source. Theoretical calculation of Compton profile is also performed employing CRYSTAL code within the framework of density functional theory to compare with the measurement. The theoretical profile of the alloy is also synthesized following the superposition model taking the published Compton profiles of elemental solids from the APW method. The experimental study of charge transfer in the alloys has also been done by performing the experimental Compton profile measurements on Ti and Al following the superposition model and charge transfer from Al to Ti is clearly seen on the alloy formation.

  4. Effects of elastic anisotropy on mechanical behavior of intermetallic compounds

    SciTech Connect

    Yoo, M.H.

    1991-01-01

    Fundamental aspects of the deformation and fracture behavior of ordered intermetallic compounds are examined within the framework of linear anisotropic elasticity theory of dislocations and cracks. The orientation dependence and the tension/compression asymmetry of yield stress are explained in terms of the anisotropic coupling effect of non-glide stresses to the glide strain. The anomalous yield behavior is related to the disparity (edge/screw) of dislocation mobility and the critical stress required for the dislocation multiplication mechanism of Frank-Read type. The slip-twin conjugate relationship, extensive faulting, and pseudo-twinning (martensitic transformation) at a crack tip can be enhanced also by the anisotropic coupling effect, which may lead to transformation toughening of shear type.

  5. Unexpected Xe anions in XeLin intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Liu, Zhen; Botana, Jorge; Miao, Maosheng; Yan, Dadong

    2017-01-01

    The reactivity of Xe is important in both fundamental chemistry and geological science. The discovery of the reductive reactivity of Xe extended the doctrinal boundary of chemistry for which a completed shell is inert to reaction. The oxidation of Xe by various elements has been explored. On the other hand, the opposite chemical inclination, i.e., gaining electrons and forming anions, has not been thoroughly studied for Xe or other noble-gas elements. In this work, we demonstrate, using first-principles calculations and an efficient structure prediction method, that Xe can form stable \\text{XeLi}n (n=1\\text{--}5) compounds under high pressure. These compounds are intermetallic and Xe are negatively charged. The stability of these compounds indicates that atoms or ions with completely filled shell may still gain electrons in chemical reactions.

  6. High pressure Mössbauer studies of magnetic Np intermetallics

    NASA Astrophysics Data System (ADS)

    Moser, J.; Gal, J.; Potzel, W.; Wortmann, G.; Kalvius, G. M.; Dunlap, B. D.; Lam, D. J.; Spirlet, J. C.

    1980-10-01

    A high pressure (50 kbar) Mössbauer spectrometer for the 60 keV resonance in 237Np for temperatures between 1.4 and 100 K is described. It was used to study the magnetic properties of some neptunium intermetallics under pressure. For the cubic Laves phase compounds NpOs 2 and NpAl 2 a drastic decrease of the ordering temperature, the hyperfine field, and the isomer shift under increasing pressure was observed. It shows that their magnetic properties are primarily determined by the Np-Np separation which controls the width and hybridization of the 5f band. In contrast, an increase of ordering temperature coupled with a decrease of isomer shift with pressure was found in tetragonal NpCo 2Si 2, while the hyperfine field remains constant. This suggests that its magnetic properties must arise from different sources.

  7. Deformation-induced amorphization of Cu-Ti intermetallics

    SciTech Connect

    Askenazy, P.D.

    1992-12-31

    Two methods of inducing amorphization in Cu-Ti intermetallic Compounds by mechanical means have been investigated. Ingots of compositions Cu{sub 35}Ti{sub 65} and Cu{sub 33.3}Ti{sub 66.7} were rapidly quenched into ribbons. The microstructure consisted largely of microcrystals in an amorphous matrix, which were either quenched in or grown by annealing. The ribbons were cold-rolled, Which reduced their effective thickness by a factor of about 8. The status of the intermetallic compound CuTi{sub 2} was monitored by x-ray diffraction and transmission electron microscopy (TEM). The crystals were found to amorphize as rolling progressed. This behavior was not reproduced in polycrystalline samples that had no amorphous matrix present initially. The presence of the amorphous phase is thus necessary for amorphization of the crystal: it eliminates the need to nucleate the new glass, and it prevents the ribbon from disintegrating at high deformation stages. It may also change the deformation mechanism that occurs in the crystals, retarding the onset of amorphization. Diffuse scattering is close-packed directions is similar to that seen in electron irradiation experiments. It is postulated that the chemical disorder present in antiphase boundaries cause by deformation raises the free energy of the crystal higher than that of the amorphous phase. Ingots of the same compound were worn against each other in a custom-built wear apparatus. The design eliminates iron contamination of water sample and requires relatively small quantities of material. Alteration of the surface structure was monitored by plan-view and cross-sectional TEM. Larger subsurface crystals exhibit diffuse scattering, similar to that found in the rolled samples. A wide range of grain sizes was observed, due to the inhomogeneous nature of the wear process. An unusual phase was observed at the surface, consisting of a nanometer-scale mixture of aligned nanocrystalline regions and disordered areas.

  8. An experimental investigation of a limited-ductility intermetallic

    NASA Astrophysics Data System (ADS)

    Johnson, David Alan

    The need for efficient testing to collect both greater quantities of data and data that are more useful is argued. This need arises from the many degrees-of-freedom typical in modern, stochastic, multi-scale, nonlinear, physics-based modeling. Novel techniques developed to acquire full-field displacement and strain fields are presented, building on previous work in this area. The two main areas of this experimental-mechanics effort concerned the development of techniques for (1) scanning across a region-of-interest (ROI) of a solid for better resolution of displacements and strains over a large area and (2) studying nonlinear behavior through the analysis of multiple images of the same ROI under different loading conditions. The application of the concepts and the experimental techniques discussed above to a representative alloy of an important class of materials, intermetallics, is presented. The limited ductility of this class of materials has been a hindrance to their wide applicability, but it is hoped that through the knowledge gained through this and similar efforts, a practical design system for these materials, heretofore elusive, can be developed. Efforts to model the behavior of these materials have been severely hampered by the lack of data previously available for verifying and calibrating the complex models that have been developed. Discussion of the utility of the concepts and techniques developed and their application to limited-ductility intermetallics are presented. A semi-empirical method for applying the results of this application to design is presented. In addition, it is argued that the concepts and techniques presented here are applicable to a wide variety of material systems. It is hoped that the general philosophy presented in the thesis and supported by its specific application to a significant class of materials will be an important model for the close integration of modeling and experimentation in the future.

  9. Intermetallic strengthened alumina-forming austenitic steels for energy applications

    NASA Astrophysics Data System (ADS)

    Hu, Bin

    In order to achieve energy conversion efficiencies of >50 % for steam turbines/boilers in power generation systems, materials required are strong, corrosion-resistant at high temperatures (>700°C), and economically viable. Austenitic steels strengthened with Laves phase and Ni3Al precipitates, and alloyed with aluminum to improve oxidation resistance, are potential candidate materials for these applications. The creep resistance of these alloys is significantly improved through intermetallic strengthening (Laves-Fe 2Nb + L12-Ni3Al precipitates) without harmful effects on oxidation resistance. This research starts with microstructural and microchemical analyses of these intermetallic strengthened alumina-forming austenitic steels in a scanning electron microscope. The microchemistry of precipitates, as determined by energy-dispersive x-ray spectroscopy and transmission electron microscope, is also studied. Different thermo-mechanical treatments were carried out to these stainless steels in an attempt to further improve their mechanical properties. The microstructural and microchemical analyses were again performed after the thermo-mechanical processing. Synchrotron X-ray diffraction was used to measure the lattice parameters of these steels after different thermo-mechanical treatments. Tensile tests at both room and elevated temperatures were performed to study mechanical behaviors of this novel alloy system; the deformation mechanisms were studied by strain rate jump tests at elevated temperatures. Failure analysis and post-mortem TEM analysis were performed to study the creep failure mechanisms of these alumina-forming austenitic steels after creep tests. Experiments were carried out to study the effects of boron and carbon additions in the aged alumina-forming austenitic steels.

  10. Influence of Ti and La Additions on the Formation of Intermetallic Compounds in the Al-Zn-Si Bath

    NASA Astrophysics Data System (ADS)

    Xu, Jin; Gu, Qin-Fen; Li, Qian; Lu, Hu-Sheng

    2016-12-01

    The effect of Ti and La additions on the formation of intermetallic compounds (IMCs) in the galvalume (55Al-Zn-1.6Si wt pct) bath was investigated experimentally and further studied with first-principles calculation. The studied baths contain: 1 wt pct Fe, with Ti content ranging from 0.05 to 0.15 wt pct and La content ranging from 0.05 to 0.30 wt pct. Combination of the experimental results with the thermodynamic analysis shows that the solubility of Fe in the alloy bath decreases with an increase of Ti content, which results in the formation of mass dross. Compared with the Ti-containing alloy, La promotes the formation of τ 5 phase (Fe2Al8Si). When both Ti and La are added, Fe4Al13, τ 5, τ 6 (β-Al4.5FeSi), TiAl3, and Ti2Al20La phases were observed. Since these IMCs would consume more Si in the bath, the decrease of Si content with Ti and La additions is more significant than that of the bath without these additions. Furthermore, the formation mechanism of Ti/TiAl3/Ti2La20La core-shell structure in the coating bath is proposed. This study has implications for strategic design of industry hot-dip production with exceptional mechanical properties of Al alloy coating.

  11. Effects of annealing heat treatment on the corrosion resistance of Zn/Mg/Zn multilayer coatings

    NASA Astrophysics Data System (ADS)

    Bae, KiTae; La, JoungHyun; Lee, InGyu; Lee, SangYul; Nam, KyungHoon

    2017-05-01

    Zn coatings alloyed with magnesium offer superior corrosion resistance compared to pure Zn or other Zn-based alloy coatings. In this study, Zn/Mg/Zn multilayer coatings with various Mg layer thicknesses were synthesized using an unbalanced magnetron sputtering process and were annealed to form Zn-Mg intermetallic phases. The effects of the annealing heat treatment on the corrosion resistance of the Zn/Mg/Zn multilayer coatings were evaluated using electrochemical measurements. The extensive diffusion of magnesium species into the upper and lower zinc layer from the magnesium layer in the middle of the coating was observed after the heat treatment. This phenomenon caused (a) the porous microstructure to transition into a dense structure and (b) the formation of a MgZn2 intermetallic phase. The results of the electrochemical measurements demonstrated that the heat treated Zn/Mg/Zn multilayer coatings possessed higher levels of corrosion resistance than the non-heat treated coatings. A Zn/Mg/Zn multilayer coating with MgZn2 and (Zn) phases showed the best corrosion resistance among the heat treated coatings, which could be attributed to the reduced galvanic corrosion effects due to a small potential gradient between the MgZn2 and zinc.

  12. Mechanical and Tribological Behavior of Ni(Al)-Reinforced Nanocomposite Plasma Spray Coatings

    NASA Astrophysics Data System (ADS)

    Movahedi, B.

    2014-02-01

    The mechanical and tribological behavior and microstructural evolutions of the Ni(Al)-reinforced nanocomposite plasma spray coatings were studied. At first, the feedstock Ni(Al)-15 wt.% (Al2O3-13% TiO2) nanocomposite powders were prepared using low-energy mechanical milling of the pure Ni and Al powders as well as Al2O3-13% TiO2 nanoparticle mixtures. The characteristics of the powder particles and the prepared coatings depending on their microstructures were examined in detail. The results showed that the feedstock powders after milling contained only α-Ni solid solution with no trace of the intermetallic phase. However, under the air plasma spraying conditions, the NiAl intermetallic phase in the α-Ni solid solution matrix appeared. The lack of nickel aluminide formation during low-energy ball milling is beneficial hence, the exothermic reaction can occur between Ni and Al during plasma spraying, improving the adhesive strength of the nanocomposite coatings. The results also indicated that the microhardness of the α-Ni phase was 3.91 ± 0.23 GPa and the NiAl intermetallic phase had a mean microhardness of 5.69 ± 0.12 GPa. The high microhardness of the nanocomposite coatings must be due to the presence of the reinforcing nanoparticles. Due to the improvement in mechanical properties, the Ni(Al) nanocomposite coatings showed significant modifications in wear resistance with low frictional coefficient.

  13. The role of ALCHEMI in understanding the properties of ordered intermetallic alloys

    SciTech Connect

    Anderson, I.M.

    1998-11-01

    After one and one-half decades of development, ALCHEMI is approaching the status of an established analytical technique. Many of the problems that have plagued ALCHEMI, especially for the analysis of ordered intermetallic alloys, are now well understood, and accurate site-distributions can be extracted from a variety of intermetallic alloys. This paper begins with an overview of the factors that can lead to large systematic errors or gross misinterpretations of ALCHEMI data, with illustrations from a variety of ordered intermetallic alloys. The paper concludes with a discussion of ALCHEMI in the broader context of understanding the properties of ordered intermetallic alloys. The results of systematic studies are used to illustrate the role of ALCHEMI in determining the competing effects of thermodynamic and kinetic factors during alloy processing and the correlation of alloy properties with the atomic site distributions on which the properties ultimately depend.

  14. 3D study of intermetallics and their effect on the corrosion morphology of rheocast aluminium alloy

    SciTech Connect

    Mingo, B.; Arrabal, R.; Pardo, A.; Matykina, E.; Skeldon, P.

    2016-02-15

    In the present study, the effect of heat treatment T6.1 on the microstructure and corrosion behaviour of rheocast aluminium alloy A356 is investigated on the basis of 2D/3D characterization techniques and electrochemical and SKPFM measurements. Heat treatment strengthens the α-Al matrix, modifies the intermetallic particles and spheroidizes eutectic Si. These changes do not modify significantly the corrosion behaviour of the alloy. 3D SEM-Tomography clearly shows that the corrosion advances in the shape of narrow paths between closely spaced intermetallics without a major influence of eutectic Si. - Highlights: • T6.1 spheroidizes Si, strengthens the matrix and modifies the intermetallics. • Electrochemical behaviour of untreated and heat-treated alloys is similar. • 3D SEM-Tomography provides additional information on the corrosion morphology. • Corrosion advances as paths between intermetallics with little influence of Si.

  15. Preparation and Pore Structure Stability at High Temperature of Porous Fe-Al Intermetallics

    NASA Astrophysics Data System (ADS)

    Shen, P. Z.; Gao, H. Y.; Song, M.; He, Y. H.

    2013-12-01

    Porous Fe-Al intermetallics with different nominal compositions (from Fe-8 wt.% Al to Fe-50 wt.% Al) were fabricated by Fe and Al elemental powders through reaction synthesis. The effects of the Al content on the pore structure properties, and the comparison of pore structure stabilities at high-temperatures among the porous Fe-Al intermetallics and porous Ti, Ni, 316L stainless steel samples, were systematically studied. Results showed that the open porosity, maximum pore size, and permeability vary with the Al content. Porous Fe-(25-30 wt.%) Al intermetallics show good shape controllability and excellent pore structure stability at 1073 K in air, which suggests that these porous Fe-Al intermetallics could be used for filtration at high temperatures.

  16. Novel Reagents for Chemical Vapor Deposition of Intermetallic Alloys.

    DTIC Science & Technology

    1994-10-31

    AlH3 :NMe3 yielded Al(CH2SiMe3)3. NMe3 and ’Hf(CH2SiMe3)H3’. Carbon blocks coated with this mixture produced a HfAlC2 coating which was effective in protecting the substrate from air oxidation at high temperatures. jg

  17. COATED ALLOYS

    DOEpatents

    Harman, C.G.; O'Bannon, L.S.

    1958-07-15

    A coating is described for iron group metals and alloys, that is particularly suitable for use with nickel containing alloys. The coating is glassy in nature and consists of a mixture containing an alkali metal oxide, strontium oxide, and silicon oxide. When the glass coated nickel base metal is"fired'' at less than the melting point of the coating, it appears the nlckel diffuses into the vitreous coating, thus providing a closely adherent and protective cladding.

  18. Aluminide coatings

    DOEpatents

    Henager, Jr; Charles, H [Kennewick, WA; Shin, Yongsoon [Richland, WA; Samuels, William D [Richland, WA

    2009-08-18

    Disclosed herein are aluminide coatings. In one embodiment coatings are used as a barrier coating to protect a metal substrate, such as a steel or a superalloy, from various chemical environments, including oxidizing, reducing and/or sulfidizing conditions. In addition, the disclosed coatings can be used, for example, to prevent the substantial diffusion of various elements, such as chromium, at elevated service temperatures. Related methods for preparing protective coatings on metal substrates are also described.

  19. Intermetallic R-phase in maraging steels of the Fe-Cr-Ni-Co-Mo system

    NASA Astrophysics Data System (ADS)

    Tarasenko, L. V.; Titov, V. I.

    2006-07-01

    Concentration and temperature conditions of formation of intermetallic R-phase in margining steels of the Fe-Cr-Ni-Co-Mo system are studied with the help of methods of physicochemical phase analysis and x-ray diffraction analysis. The role of chemical elements in the formation of the multicomponent R-phase is determined. A hypothesis employing the Kasper dimensional principle is suggested for multicomponent intermetallics formed in steels.

  20. Features of Intermetallic Alloy TNM-B1 High-Temperature Oxidation

    NASA Astrophysics Data System (ADS)

    Smyslov, A. M.; Bybin, A. A.; Dautov, S. S.

    2016-09-01

    Features of intermetallic alloy based on titanium aluminide high-temperature oxidation at 800 - 850°C are studied. A mathematical dependence is obtained for oxidation rate on test duration. The structure and composition of an oxide layer formed during high-temperature oxidation are studied. It is shown that under operating conditions at the maximum working temperatures the intermetallic alloy exhibits low heat resistance.

  1. Oxidation resistant slurry coating for carbon-based materials

    NASA Technical Reports Server (NTRS)

    Smialek, J. L.; Rybicki, G. C. (Inventor)

    1985-01-01

    An oxidation resistant coating is produced on carbon-base materials, and the same processing step effects an infiltration of the substrate with silicon containing material. The process comprises making a slurry of nickel and silicon powders in a nitrocellulose lacquer, spraying onto the graphite or carbon-carbon substrate, and sintering in vacuum to form a fused coating that wets and covers the surface as well as penetrates into the pores of the substrate. Optimum wetting and infiltration occurs in the range of Ni-60 w/o Si to Ni-90 w/o Si with deposited thicknesses of 25-100 mg/sq. cm. Sintering temperatures of about 1200 C to about 1400 C are used, depending on the melting point of the specific coating composition. The sintered coating results in Ni-Si intermetallic phases and SiC, both of which are highly oxidation resistant.

  2. Interfacial reaction of intermetallic compounds of ultrasonic-assisted brazed joints between dissimilar alloys of Ti6Al4V and Al4Cu1Mg.

    PubMed

    Ma, Zhipeng; Zhao, Weiwei; Yan, Jiuchun; Li, Dacheng

    2011-09-01

    Ultrasonic-assisted brazing of Al4Cu1Mg and Ti6Al4V using Zn-based filler metal (without and with Si) has been investigated. Before brazing, the Ti6Al4V samples were pre-treated by hot-dip aluminizing and ultrasonic dipping in a molten filler metal bath in order to control the formation of intermetallic compounds between the Ti6Al4V samples and the filler metal. The results show that the TiAl(3) phase was formed in the interface between the Ti6Al4V substrate and the aluminized coating. For the Zn-based filler metal without Si, the Ti6Al4V interfacial area of the brazed joint did not change under the effect of the ultrasonic wave, and only consisted of the TiAl(3) phase. For the Zn-based filler metal with Si, the TiAl(3) phase disappeared and a Ti(7)Al(5)Si(12) phase was formed at the interfacial area of the brazed joints under the effect of the ultrasonic wave. Due to the TiAl(3) phase completely changing to a Ti(7)Al(5)Si(12) phase, the morphology of the intermetallic compounds changed from a block-like shape into a lamellar-like structure. The highest shear strength of 138MPa was obtained from the brazed joint free of the block-like TiAl(3) phase.

  3. Processing and properties of molybdenum silicide intermetallics containing boron

    SciTech Connect

    Schneibel, J.H.; Liu, C.T.; Heatherly, L.; Wright, J.L.; Carmichael, C.A.

    1997-08-01

    Molybdenum-silicon-boron intermetallics with the composition Mo-10.5 Si-1.1 B, wt% (Mo-26.7 Si-7.3 B, at. %) were fabricated by several processing techniques. Powder processing (PM) resulted in macrocrack-free material containing no or only few microcracks. The PM materials contained quasi-equilibrium pores and large concentrations of oxygen. Average room temperature flexure strengths of 270 MPa were obtained. At 1,200 C in air, flexure strengths as high as 600 MPa were observed. These high values are attributed to crack healing and incipient plasticity. Ingot metallurgy (IM) materials contained much less oxygen than their PM counterparts. Depending on the cooling rate during solidification, they developed either mostly macrocracks or mostly microcracks. Due to the high flaw densities, the room temperature flexure strengths were only of the order of 100 MPa. However, the flexure strengths at 1,200 C were up to 3 times higher than those at room temperature. Again, this is attributed to crack healing and incipient plasticity. The IM materials will require secondary processing to develop their full potential. A preliminary examination of secondary processing routes included isothermal forging and hot extrusion.

  4. Determination of site-occupancies in aluminide intermetallics by ALCHEMI

    SciTech Connect

    Anderson, I.M.; Bentley, J.; Duncan, A.J.

    1995-04-01

    The site-distributions of Fe in four B2-ordered NiAl-based alloys with Fe concentrations of 10%, 2%, and 0.5% have been determined by ALCHEMI (atom-location by channeling-enhanced microanalysis). Site-distributions have been extracted with standard errors between {approximately} 1.5% (10% Fe concentration) and {approximately} 6% (0.5% Fe concentration). The results show that Fe has no strong site-preference in NiAl and tends to reside on the site of the stoichiometrically deficient host element. An improved ALCHEMI analysis procedure is outlined. The analysis explicitly addresses the phenomenon of ionization delocalization, which previously complicated the determination of site-distributions in aluminide intermetallics, leading to inaccurate and oftentimes nonphysical results. The improved ALCHEMI analysis also addresses the presence of anti-site defects. The data acquisition conditions have been optimized to minimize the sources of statistical and systematic error. This optimized procedure should be suitable for all analyses of B2-ordered alloys. Several analyses at different channeling orientations show that the extracted site-occupancies are robust as long as the data are acquired at orientations that are remote from any major pole of the crystal.

  5. Ultra-high vacuum compatible preparation chain for intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Bauer, A.; Benka, G.; Regnat, A.; Franz, C.; Pfleiderer, C.

    2016-11-01

    We report the development of a versatile material preparation chain for intermetallic compounds, which focuses on the realization of a high-purity growth environment. The preparation chain comprises an argon glovebox, an inductively heated horizontal cold boat furnace, an arc melting furnace, an inductively heated rod casting furnace, an optically heated floating-zone furnace, a resistively heated annealing furnace, and an inductively heated annealing furnace. The cold boat furnace and the arc melting furnace may be loaded from the glovebox by means of a load-lock permitting to synthesize compounds starting with air-sensitive elements while handling the constituents exclusively in an inert gas atmosphere. All furnaces are all-metal sealed, bakeable, and may be pumped to ultra-high vacuum. We find that the latter represents an important prerequisite for handling compounds with high vapor pressure under high-purity argon atmosphere. We illustrate the operational aspects of the preparation chain in terms of the single-crystal growth of the heavy-fermion compound CeNi2Ge2.

  6. Ultra-high vacuum compatible preparation chain for intermetallic compounds.

    PubMed

    Bauer, A; Benka, G; Regnat, A; Franz, C; Pfleiderer, C

    2016-11-01

    We report the development of a versatile material preparation chain for intermetallic compounds, which focuses on the realization of a high-purity growth environment. The preparation chain comprises an argon glovebox, an inductively heated horizontal cold boat furnace, an arc melting furnace, an inductively heated rod casting furnace, an optically heated floating-zone furnace, a resistively heated annealing furnace, and an inductively heated annealing furnace. The cold boat furnace and the arc melting furnace may be loaded from the glovebox by means of a load-lock permitting to synthesize compounds starting with air-sensitive elements while handling the constituents exclusively in an inert gas atmosphere. All furnaces are all-metal sealed, bakeable, and may be pumped to ultra-high vacuum. We find that the latter represents an important prerequisite for handling compounds with high vapor pressure under high-purity argon atmosphere. We illustrate the operational aspects of the preparation chain in terms of the single-crystal growth of the heavy-fermion compound CeNi2Ge2.

  7. Intermetallic compounds as negative electrodes of Ni/MH batteries

    NASA Astrophysics Data System (ADS)

    Cuevas, F.; Joubert, J.-M.; Latroche, M.; Percheron-Guégan, A.

    2001-04-01

    This review is devoted to the main families of thermodynamically stable intermetallic compounds (AB5-, AB2- and AB-type alloys) that have been researched in the last thirty years as materials for negative electrodes in nickel-metal hydride batteries. The crystal structure of these compounds and their hydrides is widely described. Their solid-gas hydrogenation properties and, particularly, the related desorption isotherm curves are examined as a useful criterion for the selection of suitable battery materials. The electrochemical performances obtained with these alloys are reported and the given solutions to common problems such as corrosion, passivation, decrepitation and short cycle life are discussed. Only AB5-based compounds have achieved, up to now, enough development for being widely present on the market, and exhibit improved battery performances in comparison with the polluting Ni/Cd batteries. The high capacity of AB2-based compounds and the remarkable electrochemical activity of some AB-based alloys make, however, further research on all the reviewed families still valuable.

  8. Molecular assembly and organic film growth on complex intermetallic surfaces

    NASA Astrophysics Data System (ADS)

    Al-Mahboob, Abdullah; Sharma, Hem Raj; Sadowski, Jerzy T.; Ledieu, Julian; Fournée, Vincent; McGrath, Ronan

    We extensively studied the role of molecular symmetry and symmetry/structures of wide ranges of substrate-surfaces from non-periodic to periodic to quasi-crystalline in nucleation, growth and phase transition in films made of organic molecular materials. Recently, most interest in quasicrystals is due to the generalization of aperiodic ordering to several classes of systems. Compared to periodic materials, these provide a closer approximation to an isotropic first Brillouin zone, which is of great importance to the design of new functional materials. Here, we present results obtained from our ongoing study of interface mediated molecular assembly extended on complex intermetallic surfaces with specific examples of C60 and Zn-phthalocyanine on quasicrystalline and approximant surfaces. We employed in-situ real-time low-energy electron microscopy (LEEM) for investigation of the processes in assembly and film growth and post-growth STM study and DFT calculations to understand structural details and growth mechanism. Research were carried out in part at the Center for Functional Nanomaterials, Brookhaven National Lab, USA; partly at Institut Jean Lamour, Université de Lorraine, France; and partly at the Surface Science Research Centre, University of Liverpool, UK.

  9. Griffiths phase behaviour in a frustrated antiferromagnetic intermetallic compound

    PubMed Central

    Ghosh, Krishanu; Mazumdar, Chandan; Ranganathan, R.; Mukherjee, S.

    2015-01-01

    The rare coexistence of a Griffiths phase (GP) and a geometrically frustrated antiferromagnetism in the non-stoichiometric intermetallic compound GdFe0.17Sn2 (the paramagnetic Weiss temperature θp ~ −59 K) is reported in this work. The compound forms in the Cmcm space group with large structural anisotropy (b/c ~ 4). Interestingly, all the atoms in the unit cell possess the same point group symmetry (Wycoff position 4c), which is rather rare. The frustration parameter, f = |θp|/TN has been established as 3.6, with the Néel temperature TN and Griffiths temperature TG being 16.5 and 32 K, respectively. The TG has been determined from the heat capacity measurement and also from the magnetocaloric effect (MCE). It is also shown that substantial difference in GP region may exist between zero field and field cooled measurements - a fact hitherto not emphasized so far. PMID:26515256

  10. Intermetallic compound formation at Cu-Al wire bond interface

    NASA Astrophysics Data System (ADS)

    Bae, In-Tae; Young Jung, Dae; Chen, William T.; Du, Yong

    2012-12-01

    Intermetallic compound (IMC) formation and evolution at Cu-Al wire bond interface were studied using focused ion beam /scanning electron microscopy, transmission electron microscopy (TEM)/energy dispersive x-ray spectroscopy (EDS), nano beam electron diffraction (NBED) and structure factor (SF) calculation. It was found that discrete IMC patches were formed at the Cu/Al interface in as-packaged state and they grew toward Al pad after high temperature storage (HTS) environment at 150 °C. TEM/EDS and NBED results combined with SF calculation revealed the evidence of metastable θ'-CuAl2 IMC phase (tetragonal, space group: I4¯m2, a = 0.404 nm, c = 0.580 nm) formed at Cu/Al interfaces in both of the as-packaged and the post-HTS samples. Two feasible mechanisms for the formation of the metastable θ'-CuAl2 phase are discussed based on (1) non-equilibrium cooling of wire bond that is attributed to highly short bonding process time and (2) the epitaxial relationships between Cu and θ'-CuAl2, which can minimize lattice mismatch for θ'-CuAl2 to grow on Cu.

  11. Reaction synthesis of Ni-Al based particle composite coatings

    SciTech Connect

    SUSAN,DONALD F.; MISIOLEK,WOICECK Z.; MARDER,ARNOLD R.

    2000-02-11

    Electrodeposited metal matrix/metal particle composite (EMMC) coatings were produced with a nickel matrix and aluminum particles. By optimizing the process parameters, coatings were deposited with 20 volume percent aluminum particles. Coating morphology and composition were characterized using light optical microscopy (LOM), scanning electron microscopy (SEM), and electron probe microanalysis (EPMA). Differential thermal analysis (DTA) was employed to study reactive phase formation. The effect of heat treatment on coating phase formation was studied in the temperature range 415 to 1,000 C. Long-time exposure at low temperature results in the formation of several intermetallic phases at the Ni matrix/Al particle interfaces and concentrically around the original Al particles. Upon heating to the 500--600 C range, the aluminum particles react with the nickel matrix to form NiAl islands within the Ni matrix. When exposed to higher temperatures (600--1,000 C), diffusional reaction between NiAl and nickel produces ({gamma})Ni{sub 3}Al. The final equilibrium microstructure consists of blocks of ({gamma}{prime})Ni{sub 3}Al in a {gamma}(Ni) solid solution matrix, with small pores also present. Pore formation is explained based on local density changes during intermetallic phase formation and microstructural development is discussed with reference to reaction synthesis of bulk nickel aluminides.

  12. Iron intermetallic phases in the Al corner of the Al-Si-Fe system

    NASA Astrophysics Data System (ADS)

    Khalifa, W.; Samuel, F. H.; Gruzleski, J. E.

    2003-03-01

    The iron intermetallics observed in six dilute Al-Si-Fe alloys were studied using thermal analysis, optical microscopy, and image, scanning electron microscopy/energy dispersive X-ray, and electron probe microanalysis/wavelength dispersive spectroscopy (EPMA/WDS) analyses. The alloys were solidified in two different molds, a preheated graphite mold (600°C) and a cylindrical metallic mold (at room temperature), to obtain slow (}0.2 °C/s) and rapid (}15 °C/s) cooling rates. The results show that the volume fraction of iron intermetallics obtained increases with the increase in the amount of Fe and Si added, as well as with the decrease in cooling rate. The low cooling rate produces larger-sized intermetallics, whereas the high cooling rate results in a higher density of intermetallics. Iron addition alone is more effective than either Si or Fe+Si additions in producing intermetallics. The alloy composition and cooling rate control the stability of the intermetallic phases: binary Al-Fe phases predominate at low cooling rates and a high Fe:Si ratio; the β-Al5FeSi phase is dominant at a high Si content and low cooling rate; the α-iron intermetallics (e.g., α-Al8Fe2Si) exist between these two; while Si-rich ternary phases such as the δ-iron Al4FeSi2 intermetallic are stabilized at high cooling rates and Si contents of 0.9 wt pct and higher. Calculations of the solidification paths representing segregations of Fe and Si to the liquid using the Scheil equation did not conform to the actual solidification paths, due to the fact that solid diffusion is not taken into account in the equation. The theoretical models of Brody and Flemings[44] and Clyne and Kurz[45] also fail to explain the observed departure from the Scheil behavior, because these models give less weight to the effect of solid back-diffusion. An adjusted 500°C metastable isothermal section of the Al-Si-Fe phase diagram has been proposed (in place of the equilibrium one), which correctly predicts the

  13. Metal Coatings

    NASA Technical Reports Server (NTRS)

    1994-01-01

    During the Apollo Program, General Magnaplate Corporation developed process techniques for bonding dry lubricant coatings to space metals. The coatings were not susceptible to outgassing and offered enhanced surface hardness and superior resistance to corrosion and wear. This development was necessary because conventional lubrication processes were inadequate for lightweight materials used in Apollo components. General Magnaplate built on the original technology and became a leader in development of high performance metallurgical surface enhancement coatings - "synergistic" coatings, - which are used in applications from pizza making to laser manufacture. Each of the coatings is designed to protect a specific metal or group of metals to solve problems encountered under operating conditions.

  14. Studies of aluminium coatings deposited by vacuum evaporation and magnetron sputtering.

    PubMed

    Garbacz, H; Wieciński, P; Adamczyk-Cieślak, B; Mizera, J; Kurzydłowski, K J

    2010-03-01

    The paper presents the results of investigations of the microstructures and properties of the aluminium coatings deposited by vacuum evaporation and magnetron sputtering. These coatings generally have a very refined microstructure with elongated nano-grains. However, the surface topography of the aluminium coating deposited by vacuum evaporation is more developed, its microstructure is less homogeneous and more porous. The residual tensile stresses in the aluminium coating deposited by magnetron sputtering are close to 130 MPa, and the texture is relatively pronounced. Vacuum evaporation does not induce residual stresses in the coatings and the texture is very weak. The results obtained indicate that the aluminium coatings produced by magnetron sputtering are more suitable for the diffusive Ti-Al intermetallic layers.

  15. Tribological properties of heat-treated electroless Ni-P coatings on AZ91 alloy

    NASA Astrophysics Data System (ADS)

    Novák, M.; Vojtěch, D.; Novák, P.; Vítů, T.

    2011-09-01

    Influence of heat treatment regime on adhesion and wear resistance of Ni-P electroless coating on AZ91 magnesium alloy is investigated in this work. The pretreated substrate was plated using a bath containing nickel sulphate, sodium hypophosphite and sodium acetate as main constituents. The coated samples were heat treated at 400-450 °C for 1-8 h. Adhesion of coating was estimated from the scratch test with an initial load of 8.80 N. Wear resistance was studied using the pin-on-disc method. It was found that there is no significant dependence of the coating wear resistance on heat treatment regime, as the formation of Al-Ni intermetallic sub-layers that reduce coating adhesion is limited to regions where Al17Mg12 phase is present in the substrate. Moreover, the coating shows good sliding properties due to the formation of oxide glazes in the wear track.

  16. Deformation twinning in ordered alloys transformation induced ductility in intermetallics. Final report

    SciTech Connect

    Goo, E.

    1992-09-01

    Intermetallics, which are ordered alloys, have excellent high temperature strength. Unfortunately a universal problem facing intermetallics is the lack of ductility. This program attempted to look at some novel solutions for enhancing ductility in intermetallics. Deformation twinning has been demonstrated in TiNi to be responsible for its ductility. This was a surprising result since twinning was not believed to occur readily in ordered alloys. Furthermore the twinning occurred on a (114) plane which had not been previously observed. Research into determining the mechanisms for twinning in ordered alloy and understanding how twinning enhances the ductility of intermetallic was studied. Martensitic transformations in many intermetallics also provides a possible means of enhancing ductility. The detwinning of martensite twins or transformation induced martensite provides a mechanism for accommodating large strains. It is known that a metastable martensitic phase may be created by quenching a non-stoichiometric NiAl alloy. This presents the potential of substantial ductility in NiAl. Investigation of the martensitic phase transformation and its effect on the ductility of NiAl alloys was investigated.

  17. Deformation twinning in ordered alloys transformation induced ductility in intermetallics. [TiNi; NiAl

    SciTech Connect

    Goo, E.

    1992-09-01

    Intermetallics, which are ordered alloys, have excellent high temperature strength. Unfortunately a universal problem facing intermetallics is the lack of ductility. This program attempted to look at some novel solutions for enhancing ductility in intermetallics. Deformation twinning has been demonstrated in TiNi to be responsible for its ductility. This was a surprising result since twinning was not believed to occur readily in ordered alloys. Furthermore the twinning occurred on a (114) plane which had not been previously observed. Research into determining the mechanisms for twinning in ordered alloy and understanding how twinning enhances the ductility of intermetallic was studied. Martensitic transformations in many intermetallics also provides a possible means of enhancing ductility. The detwinning of martensite twins or transformation induced martensite provides a mechanism for accommodating large strains. It is known that a metastable martensitic phase may be created by quenching a non-stoichiometric NiAl alloy. This presents the potential of substantial ductility in NiAl. Investigation of the martensitic phase transformation and its effect on the ductility of NiAl alloys was investigated.

  18. Smart Solution Chemistry to Sn-Containing Intermetallic Compounds through a Self-Disproportionation Process.

    PubMed

    Zhang, Yuelan; Li, Liping; Li, Qi; Fan, Jianming; Zheng, Jing; Li, Guangshe

    2016-09-26

    Developing new methods to synthesize intermetallics is one of the most critical issues for the discovery and application of multifunctional metal materials; however, the synthesis of Sn-containing intermetallics is challenging. In this work, we demonstrated for the first time that a self-disproportionation-induced in situ process produces cavernous Sn-Cu intermetallics (Cu3 Sn and Cu6 Sn5 ). The successful synthesis is realized by introducing inorganic metal salts (SnCl2 ⋅2 H2 O) to NaOH aqueous solution to form an intermediate product of reductant (Na2 SnO2 ) and by employing steam pressures that enhance the reduction ability. Distinct from the traditional in situ reduction, the current reduction process avoided the uncontrolled phase composition and excessive use of organic regents. An insight into the mechanism was revealed for the Sn-Cu case. Moreover, this method could be extended to other Sn-containing materials (Sn-Co, Sn-Ni). All these intermetallics were attempted in the catalytic effect on thermal decompositions of ammonium perchlorate. It is demonstrated that Cu3 Sn showed an outstanding catalytic performance. The superior property might be primarily originated from the intrinsic chemical compositions and cavernous morphology as well. We supposed that this smart solution reduction methodology reported here would provide a new recognition for the reduction reaction, and its modified strategy may be applied to the synthesis of other metals, intermetallics as well as some unknown materials.

  19. Thermal Stability of Intermetallic Phases in Fe-rich Fe-Cr-Ni-Mo Alloys

    NASA Astrophysics Data System (ADS)

    Yang, Ying; Tan, Lizhen; Busby, Jeremy T.

    2015-09-01

    Understanding the thermal stability of intermetallic phases in Fe-rich Fe-Cr-Ni-Mo alloys is critical to alloy design and application of Mo-containing austenitic steels. Coupled with thermodynamic modeling, the thermal stability of intermetallic Chi and Laves phases in two Fe-Cr-Ni-Mo alloys was investigated at 1273 K, 1123 K, and 973 K (1000 °C, 850 °C, and 700 °C) for different annealing times. The morphologies, compositions, and crystal structures of the precipitates of the intermetallic phases were carefully examined by scanning electron microscopy, electron probe microanalysis, X-ray diffraction, and transmission electron microscopy. Two key findings resulted from this study. First, the Chi phase is stable at high temperature, and with the decreasing temperature it transforms into the Laves phase that is stable at low temperature. Secondly, Cr, Mo, and Ni are soluble in both the Chi and Laves phases, with the solubility of Mo playing a major role in the relative stability of the intermetallic phases. The thermodynamic models that were developed were then applied to evaluating the effect of Mo on the thermal stability of intermetallic phases in type 316 and NF709 stainless steels.

  20. AA6082 to DX56-Steel Laser Brazing: Process Parameter-Intermetallic Formation Correlation

    NASA Astrophysics Data System (ADS)

    Narsimhachary, D.; Pal, S.; Shariff, S. M.; Padmanabham, G.; Basu, A.

    2017-09-01

    In the present study, laser-brazed AA6082 to DX56-galvanized steel joints were investigated to understand the influence of process parameters on joint strength in terms of intermetallic layer formation. 1.5-mm-thick sheet of aluminum alloy (AA6082-T6) and galvanized steel (DX56) sheet of 0.7 mm thickness were laser-brazed with 1.5-mm-diameter Al-12% Si solid filler wire. During laser brazing, laser power (4.6 kW) and wire feed rate (3.4 m/min) were kept constant with a varying laser scan speed of 3.5, 3, 2.5, 2, 1.5, and 1 m/min. Microstructure of brazed joint reveals epitaxial growth at the aluminum side and intermetallic layer formation at steel interface. Intermetallic layer formation was confirmed by EDS analysis and XRD study. Hardness profile showed hardness drop in filler region, and failure during tensile testing was initiated through the filler region near the steel interface. As per both experimental study and numerical analysis, it was observed that intermetallic layer thickness decreases with increasing brazing speed. Zn vaporization from galvanized steel interface also affected the joint strength. It was found that high laser scan speed or faster cooling rate can be chosen for suppressing intermetallic layer formation or at least decreasing the layer thickness which results in improved mechanical properties.

  1. Analysis of self-propagating intermetallic reaction in nanoscale multilayers of binary metals

    NASA Astrophysics Data System (ADS)

    Kim, Kyoungjin

    2017-03-01

    Nanoscale multilayers of two different metals could exhibit super-fast intermetallic reaction wave that accompanies high level of exothermic heat release, while additional advantage is a very small ignition delay. They could be a promising candidate for the core technology in realizing micron-sized initiation device for explosives detonation or propellants ignition in various defense and civilian applications. This numerical investigation focuses on the numerical modeling and computations of the ignition and self-propagating reaction behaviors in nanoscale intermetallic multilayer structures made of alternating binary metal layers of boron and titanium. Due to thin film nature of metallic multilayers, intermetallic reaction propagation across the repeating bimetallic multilayers is approximated to the one-dimensional transient model of thermal diffusion and atomic species diffusion, and the intermetallic reaction between two metal species is assumed to follow Arrhenius dependence on temperature. The computational results show the details of ignition and propagation characteristics of intermetallic reaction wave by evaluating and discussing the effects of key parameters, such as multilayer thickness, excess of one metal species, and presence of atomic premixing at interface of boron and titanium layers, on ignition delay and propagation speed of self-sustaining reaction wave.

  2. Effect of La2O3 addition on interface chemistry between 4YSZ top layer and Ni based alloy bond coat in thermal barrier coating by EB PVD.

    PubMed

    Park, Chan-Young; Yang, Young-Hwan; Kim, Seong-Won; Lee, Sung-Min; Kim, Hyung-Tae; Jang, Byung-Koog; Lim, Dae-Soon; Oh, Yoon-Suk

    2014-11-01

    The effect of a 5 mol% La2O3 addition on the forming behavior and compositional variation at interface between a 4 mol% Yttria (Y2O3) stabilized ZrO2 (4YSZ) top coat and bond coat (NiCrAlY) as a thermal barrier coating (TBC) has been investigated. Top coats were deposited by electron beam physical vapor deposition (EB PVD) onto a super alloy (Ni-Cr-Co-Al) substrate without pre-oxidation of the bond coat. Top coats are found to consist of dense columnar grains with a thin interdiffusion layer between metallic bond coats. In the as-received 4YSZ coating, a thin interdiffusion zone at the interface between the top and bond coats was found to consist of a Ni-Zr intermetallic compound with a reduced quantity of Y, Al or O elements. On the other hand, in the case of an interdiffusion area of 5 mol% La2O3-added 4YSZ coating, it was found that the complicated composition and structure with La-added YSZ and Ni-Al rich compounds separately. The thermal conductivity of 5 mol% La2O3-added 4YSZ coating (- 1.6 W/m x k at 1100 degrees C) was lower than a 4YSZ coating (- 3.2 W/m x k at 1100 degrees C) alone.

  3. Sealing Treatment of Aluminum Coating on S235 Steel with Thermal Diffusion of Zinc

    NASA Astrophysics Data System (ADS)

    Wang, Yong; Zhang, Timing; Zhao, Weimin; Tang, Xiuyan

    2015-08-01

    The study introduced a thermal diffusion sealing treatment for arc-sprayed aluminum coating on S235 carbon steel. The sprayed aluminum-zinc duplex coating was heated to 420 °C, so that the low-melting-point zinc could diffuse into the pores of the aluminum coating. Optical microscope, microhardness, electron probe microanalysis, and x-ray diffraction were used to evaluate the sealing treatment. The calculated diffusion coefficient for zinc in the arc-sprayed aluminum coating was approximately 7.735 × 10-9 cm2/s. The diffused zinc could increase the compactness and microhardness of the aluminum coating. Nevertheless, adverse interface reactions could destroy the coating if the zinc made contact with the steel substrate. FeZn10 could form initially, and then the heat from the exothermic reactions between zinc and iron would initiate the reactions among iron, aluminum, and zinc. FeAl-Zn x , FeAl2-Zn x , and Fe2Al5-Zn x were generated following FeZn10. The defected structures were mainly composed of Fe2Al5-Zn x and FeZn10. All of these formed tough, brittle, intermetallics that have a negative effect on the coating performance. Thus, the contact between zinc and the steel substrate should be avoided, and the holding time should be restricted to 8.16 × 106 L 2 to prevent the generation of intermetallics.

  4. Design and Characterization of High-strength Bond Coats for Improved Thermal Barrier Coating Durability

    NASA Astrophysics Data System (ADS)

    Jorgensen, David John

    High pressure turbine blades in gas turbine engines rely on thermal barrier coating (TBC) systems for protection from the harsh combustion environment. These coating systems consist of a ceramic topcoat for thermal protection, a thermally grown oxide (TGO) for oxidation passivation, and an intermetallic bond coat to provide compatibility between the substrate and ceramic over-layers while supplying aluminum to sustain Al2O 3 scale growth. As turbine engines are pushed to higher operating temperatures in pursuit of better thermal efficiency, the strength of industry-standard bond coats limits the lifetime of these coating systems. Bond coat creep deformation during thermal cycling leads to a failure mechanism termed rumpling. The interlayer thermal expansion differences, combined with TGO-imposed growth stresses, lead to the development of periodic undulations in the bond coat. The ceramic topcoat has low out-of-plane compliance and thus detaches and spalls from the substrate, resulting in a loss of thermal protection and subsequent degradation of mechanical properties. New creep resistant Ni3Al bond coats were designed with improved high-temperature strength to inhibit this type of premature failure at elevated temperatures. These coatings resist rumpling deformation while maintaining compatibility with the other layers in the system. Characterization methods are developed to quantify rumpling and assess the TGO-bond coat interface toughness of experimental systems. Cyclic oxidation experiments at 1163 °C show that the Ni3Al bond coats do not experience rumpling but have faster oxide growth rates and are quicker to spall TGO than the (Pt,Ni)Al benchmark. However, the Ni 3Al coatings outperformed the benchmark by over threefold in TBC system life due to a higher resistance to rumpling (mechanical degradation) while maintaining adequate oxidation passivation. The Ni3Al coatings eventually grow spinel NiAl2O4 on top of the protective Al2O3 layer, which leads to the

  5. Synthesis of cerium rich intermetallics using molten metal eutectics

    NASA Astrophysics Data System (ADS)

    Tucker, Patricia Christine

    Metal eutectic fluxes are useful for exploratory synthesis of new intermetallic phases. In this work the use of cerium/transition metal eutectics such as: Ce/Co, Ce/Ni, and Ce/Fe have yielded many new synthetically and magnetically complex phases. Structural units that were previously observed in phases grown in La/Ni eutectic reactions have also been observed in new structures and analogs grown from cerium/transition metal eutectics. These structural units include a main group element coordinated by 9 rare-earth atoms (such as the Al Ce9 clusters seen in Ce31.0(2)Fe11.8(5)Al6.5(6) B13C4), trigonal planar FeC3 units (also seen in Ce31.0(2)Fe11.8(5)Al6.5(6)B 13C4), iron clusters capped by light elements (Fe4C 6 frustrated tetrahedral in Ce21Fe8M7C 14, and larger Fe clusters in Ce33Fe14B25 C34). Variants of these building blocks were observed in Ce10Co2B7C16 with square Co units and chains of B and C connected to them, Fe2C8 units observed in Ce7Fe2C9, and FeC4 observed in Ce4FeGa0.85Al0.15C4 and Ce4FeAlC4. Two new phases were grown from Ce/Fe eutectic, Ce33Fe 14B25C34 and Ce33Fe13B 18C34 which exhibits very similar structures, but significantly different magnetic behavior. Structurally these two phases are similar. Both crystallize in the Im-3m space group, but differ by the centering of the Fe clusters. Ce33Fe14B25C34 contains Fe clusters centered by B atoms and Al doped on the Fe2 site. In Ce33Fe13B18C34, the Fe cluster is a perfect cuboctahedron. Ce33Fe14B25 C34 exhibits mixed valent behavior of cerium at 75K and no magnetic moment on iron, where-as Ce33Fe13B18C 34 exhibits tetravalent cerium and its iron clusters undergo a ferromagnetic transition at 180K. Another borocarbide, Ce10Co2B7C 16 was synthesized from Ce/Co eutectic flux. This structure features squares of Co surrounded by chains of C and B and a sea of cerium atoms. Temperature dependent magnetic susceptibility measurements at 1 Tesla were fit to a modified Curie-Weiss law and a moment per Ce was

  6. Modeling of Substitutional Site Preference in Ordered Intermetallic Alloys

    NASA Technical Reports Server (NTRS)

    Bozzolo, Guillermo; Noebe, Ronald D.; Honecy, Frank

    1998-01-01

    We investigate the site substitution scheme of specific alloying elements in ordered compounds and the dependence of site occupancy on compound stoichiometry, alloy concentration. This basic knowledge, and the interactions with other alloying additions are necessary in order to predict and understand the effect of various alloying schemes on the physical properties of a material, its response to various temperature treatments, and the resulting mechanical properties. Many theoretical methods can provide useful but limited insight in this area, since most techniques suffer from constraints in the type of elements and the crystallographic structures that can be modeled. With this in mind, the Bozzolo-Ferrante-Smith (BFS) method for alloys was designed to overcome these limitations, with the intent of providing an useful tool for the theoretical prediction of fundamental properties and structure of complex systems. After a brief description of the BFS method, its use for the determination of site substitution schemes for individual as well as collective alloying additions to intermetallic systems is described, including results for the concentration dependence of the lattice parameter. Focusing on B2 NiAl, FeAl and CoAl alloys, the energetics of Si, Ti, V, Cr, Fe, Co, Ni, Cu, Zr, Nb, Mo, Ru, Hf, Ta and W alloying additions are surveyed. The effect of single additions as well as the result of two simultaneous additions, discussing the interaction between additions and their influence on site preference schemes is considered. Finally, the BFS analysis is extended to ternary L1(sub 2) (Heusler phase) alloys. A comparison between experimental and theoretical results for the limited number of cases for which experimental data is available is also included.

  7. New Interest in Intermetallic Compound ZnSb

    NASA Astrophysics Data System (ADS)

    Fedorov, M. I.; Prokof'eva, L. V.; Pshenay-Severin, D. A.; Shabaldin, A. A.; Konstantinov, P. P.

    2014-06-01

    The intermetallic compound ZnSb has been known since the 1830s. It has semiconductor properties, but its mechanical, thermal, and chemical properties are very close to those of a metallic alloy. When thermoelectrics based on (BiSb)2(TeSe)3 solid solutions were created, interest in ZnSb subsided. However, the current situation is different, as tellurium has become expensive and rare. Moreover, its compounds are too toxic, and it is too difficult to produce such materials and devices from these solid solutions. Recently, n-type material based on Mg2(SnSi) solid solution was proposed in the Laboratory of Physics for Thermoelements of the Ioffe Physical-Technical Institute. This material together with ZnSb may form a promising couple for creating various thermoelectric modules. In this paper, various properties (Hall and Seebeck coefficients, electrical and thermal conductivities) are reported in the temperature range from 80 K to 797 K. Different acceptor impurities have been tested. The Hall concentration at room temperature varied from 1.5 × 1018 cm-3 to 2.7 × 1019 cm-3. Some features have been discovered in the behavior of the thermoelectric parameters of double-doped ZnSb samples at temperatures above 500 K. Their nature points to a temperature-dependent increase of the Hall concentration. The existence of two temperature ranges with additional doping is revealed by Hall coefficient and electrical conductivity measurements in the range from 80 K to 797 K. The experimental data are discussed based on a model of the energy spectrum with impurity and native defect states localized in the energy gap. It is shown that the dimensionless thermoelectric figure of merit of ZnSb: Cd, Ag, Sn is not less than 1.0 at 600 K.

  8. Electron microscopy of severely deformed L12 intermetallics

    NASA Astrophysics Data System (ADS)

    Geist, D.; Gammer, C.; Mangler, C.; Rentenberger, C.; Karnthaler, H. P.

    2010-12-01

    Severe plastic deformation (SPD) can be used to make bulk, nanostructured materials. Three L12 long-range ordered (LRO) intermetallic compounds were studied by TEM methods. The superlattice glide dislocations can dissociate according to two schemes: antiphase boundary (APB) coupled unit dislocations or superlattice intrinsic stacking fault (SISF) coupled super Shockley partials; both of them are analysed by weak-beam TEM methods. The nanostructures resulting from SPD carried out by high pressure torsion (HPT) are strongly affected by the different dissociation schemes of the dislocations. APB-dissociated superlattice dislocations and especially the APB tubes they form lead to the destruction of the LRO by HPT deformation as observed in Cu3Au and Ni3Al, whereas in Zr3Al heavily deformed (∼100,000% shear strain) at low temperatures the order is not destroyed since the deformation occurs by SISF-dissociated dislocations. In addition to the effects on the LRO the different dissociation schemes of the dislocations have a strong impact on the refinement and destruction of the crystalline structure by SPD. They seem to be decisive for the dynamic recovery considered as the limiting factor for the final grain sizes and the possibility of reaching amorphisation. Finally, the correlation between the reduction of the LRO and the structural refinement occurring during SPD is different in the three different alloys: In Cu3Au, the LRO is already strongly reduced before the structural refinement reaches saturation, in Ni3Al both are occurring simultaneously, whereas in Zr3Al, the formation of the nanograins does not seem to be connected with disordering.

  9. Method of treating intermetallic alloy hydrogenation/oxidation catalysts for improved impurity poisoning resistance, regeneration and increased activity

    DOEpatents

    Wright, Randy B.

    1992-01-01

    Alternate, successive high temperature oxidation and reduction treatments, in either order, of intermetallic alloy hydrogenation and intermetallic alloy oxidation catalysts unexpectedly improves the impurity poisoning resistance, regeneration capacity and/or activity of the catalysts. The particular alloy, and the final high temperature treatment given alloy (oxidation or reduction) will be chosen to correspond to the function of the catalyst (oxidation or hydrogenation).

  10. Kinetics of Au-containing ternary intermetallic redeposition at solder/UBM interface

    NASA Astrophysics Data System (ADS)

    Lee, Jong-Hyun; Park, Jong-Hwan; Shin, Dong-Hyuk; Lee, Yong-Ho; Kim, Yong-Seog

    2001-09-01

    In this study, the effects of the under bump metallurgy (UBM) structure and Cu content in solders on the redeposition rate of Au-containing ternary intermetallics at the solder/UBM interface were investigated. A UBM structure with a Ni diffusion barrier, Au/Ni/Cu, appeared to promote the redeposition of ternary Au-containing intermetallics at the solder/UBM interface of the ternary during the solid-state aging treatment and the Au-embrittlement of the solder interconnections. Copper added to the eutectic Sn-Pb and Sn-Ag solders was observed to be very effective in retarding the redeposition by forming the ternary intermetallics in solder matrices and preventing the Au-embrittlement. These phenomena were discussed with the microstructures observed.

  11. Superplasticity and hot rolling of two-phase intermetallic alloy based on TiAl

    SciTech Connect

    Imayev, R.; Shagiev, M.; Salishchev, G.; Imayev, V.; Valitov, V.

    1996-03-15

    The recent investigations of superplasticity (SP) in intermetallic alloys indicate that these materials exhibit lower indices of SP (the relative elongation to rupture) at high enough homologous temperatures and low strain rates compared to conventional alloys. This behavior inhibits application of SP effects in intermetallics. The results of two-phase titanium alloys indicate that the combination of a high stable microstructure with a submicron grain size is necessary to realize the effect of SP at relatively high strain rates. The aim of the present work is to examine the SP behavior of a Ti-46at.%Al intermetallic alloy (TiAl + Ti{sub 3}Al) with micro- and submicron grain sizes and to apply obtained results in hot rolling.

  12. Intermetallic negative electrodes for non-aqueous lithium cells and batteries

    DOEpatents

    Thackeray, Michael M.; Vaughey, John T.; Johnson, Christopher S.; Fransson, Linda M.; Edstrom, Ester Kristina; Henriksen, Gary

    2004-05-04

    A method of operating an electrochemical cell is disclosed. The cell has an intermetallic negative electrode of Cu.sub.6-x M.sub.x Sn.sub.5, wherein x is .ltoreq.3 and M is one or more metals including Si and a positive electrode containing Li in which Li is shuttled between the positive electrode and the negative electrode during charge and discharge to form a lithiated intermetallic negative electrode during charge. The voltage of the electrochemical cell is controlled during the charge portion of the charge-discharge cycles so that the potential of the lithiated intermetallic negative electrode in the fully charged electrochemical cell is less than 0.2 V but greater than 0 V versus metallic lithium.

  13. Numerical simulations of creep in ductile-phase toughened intermetallic matrix composites

    SciTech Connect

    Henshall, G.A.; Strum, M.J.

    1994-04-07

    Analytical and finite element method (FEM) simulations of creep in idealized ductile-phase toughened intermetallic composites are described. For these strong-matrix materials, the two types of analyses predict similar time-independent composite creep rates if each phase individually exhibits only steady-state creep. The composite creep rate becomes increasingly higher than that of the monolithic intermetallic as the stress exponent of the intermetallic and the volume fraction and creep rate of the ductile phase increase. FEM analysis shows that the shape of the ductile phase does not affect the creep rate but may affect the internal stress and strain distributions, and thus damage accumulation rates. If primary creep occurs in one or both of the individual phases, the composite also exhibits primary creep. In this case, there can be significant deviations in the creep curves computed by the analytical and FEM models. The model predictions are compared with data for the Nb5Si3/Nb system.

  14. The preparation of the Ti-Al alloys based on intermetallic phases

    NASA Astrophysics Data System (ADS)

    Kosova, N.; Sachkov, V.; Kurzina, I.; Pichugina, A.; Vladimirov, A.; Kazantseva, L.; Sachkova, A.

    2016-01-01

    This article deals with a method of obtaining materials in the Ti-Al system. Research was carried out in accordance with the phase diagram of the system state. It was established, that both single-phase and multiphase systems, containing finely dispersed intermetallic compositions of phases Ti3Al, TiAl and TiAl3, are formed. Additionally, it was found that the pure finely dispersed (coherent-scattering region (CSR) up to 100 nm) intermetallic compound TiAl3 is formed at molar ratio of Ti:Al = 1:3. Experimentally proved the possibility of produce the complex composition of alloys and intermetallic compounds and products based on them.

  15. Massive spalling of intermetallic compounds in solder-substrate reactions due to limited supply of the active element

    NASA Astrophysics Data System (ADS)

    Yang, S. C.; Ho, C. E.; Chang, C. W.; Kao, C. R.

    2007-04-01

    Massive spalling of intermetallic compounds has been reported in the literature for several solder/substrate systems, including SnAgCu soldered on Ni substrate, SnZn on Cu, high-Pb PbSn on Cu, and high-Pb PbSn on Ni. In this work, a unified thermodynamic argument is proposed to explain this rather unusual phenomenon. According to this argument, two necessary conditions must be met. The number one condition is that at least one of the reactive constituents of the solder must be present in a limited amount, and the second condition is that the soldering reaction has to be very sensitive to its concentration. With the growth of intermetallic, more and more atoms of this constituent are extracted out of the solder and incorporated into the intermetallic. As the concentration of this constituent decreases, the original intermetallic at the interface becomes a nonequilibrium phase, and the spalling of the original intermetallic occurs.

  16. Electric Current Enhanced Point Defect Mobility in Ni3Ti Intermetallic

    SciTech Connect

    Anselmi-Tamburini, U; Asoka-Kumar, P; Garay, J E; Munir, Z A; Glade, S C

    2004-02-05

    The effect of the application of a DC current on the annealing of point defects in Ni{sub 3}Ti was investigated by positron annihilation spectroscopy (PAS). An increased rate of point defect annealing is observed under the influence of a current and is attributed to a 24% decrease in the mobility activation energy. The results are interpreted in terms of the electron wind effect and the complex nature of diffusion in ordered intermetallic phases. This work represents the first direct evidence of the role of the current on the mobility of point defects in intermetallic systems.

  17. A Self-Propagating Foaming Process of Porous Al-Ni Intermetallics Assisted by Combustion Reactions

    PubMed Central

    Kobashi, Makoto; Kanetake, Naoyuki

    2009-01-01

    The self-propagating foaming process of porous Al-Ni intermetallics was investigated. Aluminum and nickel powders were blended, and titanium and boron carbide powders were added as reactive exothermic agents. The blended powder was extruded to make a rod-shape precursor. Only one end of the rod precursor was heated to ignite the reaction. The reaction propagated spontaneously throughout the precursor. Pore formation took place at the same time as the reaction occurred. Adding the exothermic agent was effective to increase the porosity. Preheating the precursor before the ignition was also very effective to produce porous Al-Ni intermetallics with high porosity.

  18. Synthesis and characterization of binary intermetallic superconductor Mo8Ga41

    NASA Astrophysics Data System (ADS)

    Neha, P.; Sharma, B.; Patnaik, S.

    2017-05-01

    We report synthesis and characterization of binary intermetallic superconductor Mo8Ga41. Resistivity and magnetization measurements show presence of superconductivity at 9.8 K. The lower critical field (Hc1) and upper critical field (Hc2) are 150 G and 9.30 T respectively. The Ginzburg Landau coherence length (ξ) and penetration depth (λ) are estimated to be 5.95nm and 148nm respectively. As the endohedral cluster of Gallium with transition metals plays the crucial role for the presence of superconductivity in this intermetallic compound, the gallium cluster based materials can open a new avenue for novel superconductivity.

  19. Microstructure and Mechanical Properties of the Ti-45Al-5Fe Intermetallic Alloy

    NASA Astrophysics Data System (ADS)

    Nazarova, T. I.; Imayev, V. M.; Imayev, R. M.

    2015-10-01

    Microstructure including changes in the phase composition and mechanical compression properties of the Ti-45Al-5Fe (at.%) intermetallic alloy manufactured by casting and subjected to homogenization annealing are investigated as functions of the temperature. The initial alloy has a homogeneous predominantly lamellar structure with relatively small size of colonies of three intermetallic phases: γ(TiAl), τ2(Al2FeTi), and α2(Ti3Al) in the approximate volume ratio 75:20:5. Compression tests have revealed the enhanced strength at room temperature and the improved hot workability at 800°C compared to those of TNM alloys of last generation.

  20. Characterization and Performance of Magnetron-Sputtered Zirconium Coatings Deposited on 9Cr-1Mo Steel

    NASA Astrophysics Data System (ADS)

    Singh, Akash; Murugesan, Somasundaram; Parameswaran, P.; Priya, R.; Thirumurugessan, R.; Muthukumar, N.; Mohandas, E.; Kamachi Mudali, U.; Krishnamurthi, J.

    2016-11-01

    Zirconium coatings of different thicknesses have been deposited at 773 K on 9Cr-1Mo steel substrate using pulsed DC magnetron sputtering. These coatings were heat treated in vacuum at two different temperatures (1173 and 1273 K) for one hour. X-ray diffraction (XRD) analysis of Zr-coated samples revealed the formation of α-phase (HCP structure) of Zr. XRD analysis of heat-treated samples show the presence of Zr3Fe and Zr2Fe intermetallics. The lattice parameter of these coatings was calculated, and it matches with the bulk values when the thickness reached 2µm. In order to understand this, crystallite size and strain values of these coatings were calculated from XRD plots employing Williamson-Hall method. In order to assess the performance of the coatings, systematic corrosion tests were carried out. The corrosion current density calculated from the polarization behavior showed that the corrosion current density of the uncoated 9Cr-1Mo steel was higher than the coated sample before and after the heat treatment. Studies using electrochemical impedance spectroscopy confirmed that the coated steel has higher impedance than the uncoated steel. The corrosion resistance of 9Cr1Mo steel had improved after Zr coating. However, the corrosion resistance of the coating after heat treatment decreased when compared to the as-deposited coating. The microstructure and composition of the surface oxide film influence the corrosion resistance of the Zr-coated 9Cr1Mo steel.

  1. Intermetallic Strengthened Alumina-Forming Austenitic Steels for Energy Applications

    SciTech Connect

    Hu, Bin; Baker, Ian

    2016-03-31

    In order to achieve energy conversion efficiencies of >50 % for steam turbines/boilers in power generation systems, the materials required must be strong, corrosion-resistant at high temperatures (>700°C), and economically viable. Austenitic steels strengthened with Laves phase and L12 precipitates, and alloyed with aluminum to improve oxidation resistance, are potential candidate materials for these applications. The creep resistance of these alloys is significantly improved through intermetallic strengthening (Laves-Fe2Nb + L12-Ni3Al precipitates) without harmful effects on oxidation resistance. Microstructural and microchemical analyses of the recently developed alumina-forming austenitic (AFA) steels (Fe-14Cr-32Ni-3Nb-3Al-2Ti-based) indicated they are strengthened by Ni3Al(Ti) L12, NiAl B2, Fe2Nb Laves phase and MC carbide precipitates. Different thermomechanical treatments (TMTs) were performed on these stainless steels in an attempt to further improve their mechanical properties. The thermo-mechanical processing produced nanocrystalline grains in AFA alloys and dramatically increased their yield strength at room temperature. Unfortunately, the TMTs didn’t increase the yield strengths of AFA alloys at ≥700ºC. At these temperatures, dislocation climb is the dominant mechanism for deformation of TMT alloys according to strain rate jump tests. After the characterization of aged AFA alloys, we found that the largest strengthening effect from L12 precipitates can be obtained by aging for less than 24 h. The coarsening behavior of the L12 precipitates was not influenced by carbon and boron additions. Failure analysis and post-mortem TEM analysis were performed to study the creep failure mechanisms of these AFA steels after creep tests. Though the Laves and B2-NiAl phase precipitated along the boundaries can improve the creep properties, cracks were

  2. Atomistic Simulation of Radiation-Induced Amorphization of Intermetallic Compounds.

    NASA Astrophysics Data System (ADS)

    Devanathan, Ramaswami

    Electron irradiation-induced amorphization of the intermetallic compounds NiZr, NiZr_2, FeTi and CuTi was examined using molecular dynamics simulations. Embedded-atom potentials, fitted to the properties of the pure metals and compounds, were used to model the interactions between the atoms. Electron irradiation was simulated by two different processes: randomly chosen atoms of different species were exchanged to create chemical disorder, and Frenkel pairs were introduced into the simulation cell at random. The resulting configurations corresponding to various damage doses were relaxed and the thermodynamic, structural, and mechanical properties were evaluated as functions of dose. The evolution of the system structure during the simulation was monitored using a new approach that combines molecular dynamics with the multislice method. Electron diffraction patterns were calculated from simulated configurations in an effort to maintain consistency with experiments, and improve the sensitivity to structural changes. The results of the simulation indicate that the mechanism of amorphization can vary from compound to compound. Chemical disorder was sufficient to cause amorphization in NiZr and NiZr_2, while Frenkel pairs were required in addition to chemical disorder in CuTi, and FeTi. During the process of amorphization, the energy and volume increased with dose and saturated at the corresponding levels of a quenched liquid. The variation of the volume with dose was remarkably similar to that of the energy. The pair-correlation functions, diffraction patterns, and projection of atom positions indicated the occurence of amorphization. In addition, the elastic constants C_{44 } and C^' became equal. Prior to the attainment of elastic isotropy, the average shear elastic constant decreased by about 50% of its value in the perfect crystal. In an effort to understand the elastic softening prior to amorphization and explore similarities between melting and amorphization, the

  3. Point Defects Quenched in Nickel Aluminide and Related Intermetallic Compounds

    NASA Astrophysics Data System (ADS)

    Fan, Jiawen

    Point defects in the highly ordered B2 compounds NiAl, CoAl and FeAl were studied using the perturbed gammagamma angular correlations (PAC) technique. Quadrupole interactions detected at dilute ^{111}In probes on Al sites in NiAl and CoAl were identified with complexes containing one or two vacancies in the first atomic shell. Measurements on rapidly quenched NiAl and CoAl exhibited increases in site fractions of vacancy-probe complexes caused by formation of thermal defects. Site fractions were analyzed using the law of mass action to obtain absolute vacancy concentrations. PAC is shown to be a powerful new technique for the quantitative study of equilibrium defects in solids. For NiAl, the vacancy concentration quenched-in from a given temperature was found to be independent of composition over the range 50.4 -53.5 at.% Ni, identifying the Schottky defect (vacancy pair) as the dominant equilibrium defect, and ruling out the so-called triple defect. Formation energies and entropies of Schottky pairs were determined to be 2.66(8) and 3.48(12) eV, and 12(1) and 17(2) k_{rm B}, respectively, for NiAl and CoAl. The entropies suggest huge vacancy concentrations, 13%, at the melting temperatures of NiAl and CoAl. Migration energies of Ni and Co vacancies were found to be 1.8(2) and 2.5(2) eV, respectively. FeAl exhibited complex behavior. A low-temperature regime was detected in NiAl and CoAl within which vacancies are mobile but do not anneal out, so that the vacancy concentration remains constant. In NiAl, this "bottleneck" regime extends from 350 to 700 ^circC. Vacancies were found to be bound to the In probes with an energy very close to 0.20 eV in NiAl and CoAl. An explanation of the bottleneck is proposed in terms of saturation of all lattice sinks. This annealing bottleneck should exist in a wide range of intermetallic compounds when there is a sufficiently high vacancy concentration.

  4. Hydroxyapatite coatings.

    PubMed

    Lacefield, W R

    1988-01-01

    Four coating techniques were evaluated to determine which is most suitable for producing a dense, highly adherent coating onto metallic and ceramic implant materials. Two of the selected coating methods have serious limitations for use in this particular application, and did not meet the specified criteria for satisfactory coating as defined in the initial stages of the study. For example, the dip coating-sintering technique was judged to be unsatisfactory because of the adverse effect of the high-temperature sintering cycle on the mechanical properties of the metallic substrate materials. These materials could not be used in load-bearing applications because of the excessive grain growth and loss of the wrought structure of both the commercially pure Ti and Ti-6Al-4V substrates, and the loss of ductility in the cast Co-Cr-Mo alloy. Another area of concern was that bond strength between the HA coating and the substrate was not high enough to insure that interfacial failure would not occur during the lifetime of the implant. The immersion-coating technique, in which the metal substrate is immersed into the molten ceramic, was shown in a previous study to be the best method of coating a bioreactive glass onto a Co-Cr-Mo implant. Heating HA above its melting temperature, however, caused undesired compositional and structural changes, and upon solidification very limited adherence between the modified ceramic and substrate material occurred under the conditions of this study. The HIP technique, in which the Ti powder substrate and the HA powder coating are sintered together in a high-pressure autoclave, shows great promise for the fabrication of high-quality composite implants. Initial studies have indicated that high-density Ti substrates with a small grain size that are well bonded to a dense HA coating can be produced under optimum conditions. Sintering and densification additives, such as SiO2 powder, do not appear to be necessary. The main drawback to this

  5. Evaluation of Gibbs free energies of formation of Ce-Cd intermetallic compounds using electrochemical techniques

    NASA Astrophysics Data System (ADS)

    Shibata, Hiroki; Hayashi, Hirokazu; Akabori, Mitsuo; Arai, Yasuo; Kurata, Masaki

    2014-08-01

    Gibbs free energies of formation of six Ce-Cd intermetallic compounds, CeCd, CeCd2, CeCd3, CeCd58/13, CeCd6 and CeCd11, were evaluated systematically using electrochemical techniques in the temperature range of 673-923 K in the LiCl-KCl-CeCl3-CdCl2 molten salt bath. The linear dependence of the Gibbs free energies of formation on temperature yields to the enthalpies and entropies of formation of these intermetallic compounds. By extrapolating the Gibbs free energy of Ce-Cd intermetallic compounds to the Cd distillation temperature, it was clear that the Gibbs free energy of Ce-Cd intermetallic compounds decreases gradually from CeCd6 to CeCd2 and attains minimum value at CeCd2. This suggests on the Cd distillation from the U-Pu-Ce-Cd alloy that the dissolution of U or Pu into CeCd2 should be mostly taken into consideration.

  6. X-Ray Diffraction of Intermetallic Compounds: A Physical Chemistry Laboratory Experiment

    ERIC Educational Resources Information Center

    Varberg, Thomas D.; Skakuj, Kacper

    2015-01-01

    Here we describe an experiment for the undergraduate physical chemistry laboratory in which students synthesize the intermetallic compounds AlNi and AlNi3 and study them by X-ray diffractometry. The compounds are synthesized in a simple one-step reaction occurring in the solid state. Powder X-ray diffractograms are recorded for the two compounds…

  7. Investigation of Laser Generation and Detection of Ultrasound in Ceramic Matrix Composites and Intermetallics

    NASA Technical Reports Server (NTRS)

    Ehrlich, Michael J.

    1998-01-01

    The goal of this program is to assess the feasibility of using laser based ultrasonic techniques for inspecting and characterizing materials of interest to NASA, specifically those used in propulsion and turbomachinery applications, such as ceramic composites, metal matrix composites, and intermetallics.

  8. X-Ray Diffraction of Intermetallic Compounds: A Physical Chemistry Laboratory Experiment

    ERIC Educational Resources Information Center

    Varberg, Thomas D.; Skakuj, Kacper

    2015-01-01

    Here we describe an experiment for the undergraduate physical chemistry laboratory in which students synthesize the intermetallic compounds AlNi and AlNi3 and study them by X-ray diffractometry. The compounds are synthesized in a simple one-step reaction occurring in the solid state. Powder X-ray diffractograms are recorded for the two compounds…

  9. Alumina as diffusion barrier to intermetallic formation in thermal interface materials made from indium and copper

    NASA Astrophysics Data System (ADS)

    Saleh, Ibrahim Khalifa

    Indium and copper react at wide range of temperatures to form intermetallic compounds that have different physical, mechanical and thermal properties. Liquid Phase Sintered indium-copper composite long-term performance as thermal interface material is adversely affected by the evolution of the intermetallic. In this study, i) the effect of intermetallic formation and growth on the performance of Liquid Phase Sintered copper-indium composite, ii) the effect of alumina as diffusion barrier between indium and copper, (iii) thermal stability and wettability between indium and alumina, iv) the indium and quartz wettability, v) indium and tungsten oxide wettability have been studied. Deleterious effect of the intermetallic formation and growth on the thermal and mechanical properties has been observed. 5nm of alumina deposited by Atomic Layer Deposition on flat copper surface has been optimized to prevent diffusion process between indium and copper at 120°C. 15nm of alumina prevented the reaction at 230°C. Instability of indium thin film thermally deposited on sapphire substrate was observed. Also, decrease in the sintering density of indium-alumina composite with increasing temperature was observed. The dewetting contact angle between liquid indium and sapphire was ˜127°. The wetting experiments between indium and different oxides showed that indium wets tungsten oxide and quartz..

  10. Hydrides of intermetallic compounds and alloys: their properties and application in atomic technology

    SciTech Connect

    Perevezentsev, A. N.; Andreev, B. M.; Kapyshev, V. K.; Rivkis, L. A.; Malek, M. P.; Bystritskii, V. M.; Stolupin, V. A.

    1988-11-01

    The Soviet and foreign literature is reviewed and an attempt is made to systematize the large amount of information on the fundamental properties of most of the well-known hydride-forming intermetallic compounds and their practical use for the extraction, cleaning, and storage of hydrogen and the separation of its isotopes.

  11. Investigations of intermetallic alloy hydriding mechanisms. Annual progress report, May 1 1979-April 30, 1980

    SciTech Connect

    Livesay, B.R.; Larsen, J.W.

    1980-05-01

    Investigations are being conducted on mechanisms involved with the hydrogen-metal interactions which control the absorption and desorption processes in intermetallic compounds. The status of the following investigations is reported: modeling of hydride formation; microbalance investigations; microstructure investigations; flexure experiments; resistivity experiments; and nuclear backscattering measurements. These investigations concern fundamental hydrogen interaction mechanisms involved in storage alloys.

  12. RESEARCH ON THE DEPOSITION OF MAGNETIC INTERMETALLIC COMPOUNDS IN THIN FILMS.

    DTIC Science & Technology

    A process for the vacuum deposition of thin films of intermetallic compounds of cobalt and yttrium, samarium, or neodymium, was developed. The...of the evaporation rates. Thin films of the desired stoichiometric compositions, Co5R, were produced in an extensive series of sequential experiments

  13. Ni.sub.3 Al-based intermetallic alloys having improved strength above 850.degree. C.

    DOEpatents

    Liu, Chain T.

    2000-01-01

    Intermetallic alloys composed essentially of: 15.5% to 17.0% Al, 3.5% to 5.5% Mo, 4% to 8% Cr, 0.04% to 0.2% Zr, 0.04% to 1.5% B, balance Ni, are characterized by melting points above 1200.degree. C. and superior strengths at temperatures above 1000.degree. C.

  14. Thermodynamically Stable Conducting Films of Intermetallic PtGa2 on Gallium Arsenide

    DTIC Science & Technology

    1989-07-01

    should exhibit a thermodynamically stable tieline to the GaAs semiconductor. A further consideration is that the intermetallic should be compatible with...and illustrated in Fig. 1, PtGa2 was selected as a candidate for thin film growth on GaAs (100). The existence of the pseudobinary tieline between

  15. Electrochemical properties of the passive film on bulk Zr-Fe-Cr intermetallic fabricated by spark plasma sintering

    NASA Astrophysics Data System (ADS)

    Bai, Yakui; Ling, Yunhan; Lai, Wensheng; Xing, Shupei; Ma, Wen

    2016-12-01

    Although Zr-based second phase particles (SPPs) are important factors influencing corrosion resistance of zircaloy cladding materials, the corrosion behavior of SPPs has not been investigated by means of electrochemical method so far. In order to clarify the role of SPPs commonly existed in zircaloy, bulk Zr-based intermetallics were firstly fabricated by spark plasma sintering (SPS) at temperatures 1373 K and an applied pressure of 60 MPa in this work. Both the natural passive film on surface and oxidation behavior of intermetallic has been investigated in this work. X-ray diffraction (XRD) pattern showed that as-prepared intermetallic of crystal structure belongs to Laves phase with AB2 type. Electrochemical measurement of passive film on surface of bulk Zr-based intermetallic exhibited significant difference with that of zirconium. Potentiodynamic measurements results revealed that intermetallic exhibited higher corrosion potential and lower corrosion current density than that of pure zirconium, implying that Zr-based second phase will act as cathode when they are included in zirconium matrix. Meanwhile, significant improvement of Zr-Fe-Cr intermetallic on the water chemistry corrosion resistance was demonstrated comparing with Zr-Fe and Zr-Cr binary intermetallics.

  16. The chemical phenol extraction of intermetallic particles from casting AlSi5Cu1Mg alloy.

    PubMed

    Mrówka-Nowotnik, G; Sieniawski, J; Nowotnik, A

    2010-03-01

    This paper presents a chemical extraction technique for determination of intermetallic phases formed in the casting AlSi5Cu1Mg aluminium alloy. Commercial aluminium alloys contain a wide range of intermetallic particles that are formed during casting, homogenization and thermomechanical processing. During solidification, particles of intermetallics are dispersed in interdendritic spaces as fine primary phases. Coarse intermetallic compounds that are formed in this aluminium alloy are characterized by unique atomic arrangement (crystallographic structure), morphology, stability, physical and mechanical properties. The volume fraction, chemistry and morphology of the intermetallics significantly affect properties and material behaviour during thermomechanical processing. Therefore, accurate determination of intermetallics is essential to understand and control microstructural evolution in Al alloys. Thus, in this paper it is shown that chemical phenol extraction method can be applied for precise qualitative evaluation. The results of optical light microscopy LOM, scanning electron microscopy SEM and X-ray diffraction XRD analysis reveal that as-cast AlSi5Cu1Mg alloy contains a wide range of intermetallic phases such as Al(4)Fe, gamma- Al(3)FeSi, alpha-Al(8)Fe(2)Si, beta-Al(5)FeSi, Al(12)FeMnSi.

  17. Electrocrystallization: A Synthetic Method for Intermetallic Phases with Polar Metal-Metal Bonding.

    PubMed

    Tambornino, Frank; Sappl, Jonathan; Pultar, Felix; Cong, Trung Minh; Hübner, Sabine; Giftthaler, Tobias; Hoch, Constantin

    2016-11-07

    Isothermal electrolysis is a convenient preparation technique for a large number of intermetallic phases. A solution of the salt of a less-noble metal is electrolyzed on a cathode consisting of a liquid metal or intermetallic system. This yields crystalline products at mild reaction conditions in a few hours. We show the aptness and the limitations of this approach. First, we give an introduction into the relevance of electrolytic synthesis for chemistry. Then we present materials and techniques our group has developed for electrocrystallization that are useful for electrochemical syntheses in general. Subsequently, we discuss different phase formation eventualities and propose basic rationalization concepts, illustrated with examples from our work. The scope of this report is to present electrocrystallization as a well-known yet underestimated synthetic process, especially in intermetallic chemistry. For this purpose we adduce literature examples (Li3Ga14, NaGa4, K8Ga8Sn38), technical advice, basic concepts, and new crystal structures only available by this method: Li3Ga13Sn and CsIn12. Electrocrystallization has recently proven especially helpful in our work concerning synthesis of intermetallic phases with polar metal-metal bonding, especially Hg-rich amalgams of less-noble metals. With the term "polar metal-metal bonding" we describe phases where the constituting elements have large electronegativity difference and yet show incomplete electron transfer from the less-noble to the nobler metal. This distinguishes polar intermetallic phases from classical Zintl phases where the electron transfer is virtually complete. Polar metallic phases can show "bad metal behavior" and interesting combinations of ionic and metallic properties. Amalgams of less-noble metals are preeminent representatives for this class of intermetallic phases as Hg is the only noble metal with endothermic electron affinity and thus a very low tendency toward anion formation. To illustrate both

  18. Bergman Clusters, Multiple Bonds, and Defect Planes: Synthetic Outcomes of Chemical Frustration in Ternary Intermetallic Systems

    NASA Astrophysics Data System (ADS)

    Hadler, Amelia Beth

    Intermetallics crystallize in a variety of complex structures, many of which show unusual bonding or intriguing properties. Understanding what factors drive this structural chemistry would be a valuable step towards designing new intermetallics with specific structures or properties. One pathway towards understanding and predicting the structures of complex intermetallics is chemical frustration, a design tool which harnesses competition between incompatible bonding or packing modes to induce complexity in ternary intermetallic systems. The research outlined in this thesis focuses on developing chemical frustration through exploratory synthesis in ternary systems designed to induce frustration between the tetrahedral close packing of many intermetallics and the simple cubic packing seen for ionic salts or elemental metals. Syntheses in three systems yielded six new ternary intermetallics, four of which crystallize in novel structure types. Three were discovered in the Ca-Cu-Cd system: Ca5Cu2Cd and Ca2Cu 2Cd9, which adopt ternary variants of binary structures, and Ca10Cu2Cd27, which crystallizes in a new structure built from Bergman clusters. All three structures can be traced to electronic packing frustration induced by the similar electronegativities but different metallic radii of Cu and Cd. The Gd-Fe-C system yielded the new carbometalate Gd13Fe 10C13 and an oxycarbide derivative. These phases crystallize in structures built from Gd tricapped trigonal prisms interpenetrated by an Fe-C network. Theoretical analyses reveal that Fe-Fe and Fe-C multiple bonding is found throughout this network. A theoretical investigation of similar carbides uncovers additional metal-metal, metal-carbon, and carbon-carbon multiple bonding. This unusual bonding stabilizes the carbides by satisfying preferred electron counts for their transition metal sites. One new phase, Mg4.5Pd5Ge1.5, was found in the Mg-Pd-Ge system. Its structure is closely related to the CsCl-type structure of

  19. Regulatory Aspects of Coatings

    USDA-ARS?s Scientific Manuscript database

    This chapter gives a history of the development and uses of edible coating regulations, detailed chapters on coating caracteristics, determination of coating properties, methods for making coatings, and discription of coating film formers (polysaccharieds, lipids, resins, proteins). The chapter also...

  20. The μ3 model of acids and bases: extending the Lewis theory to intermetallics.

    PubMed

    Stacey, Timothy E; Fredrickson, Daniel C

    2012-04-02

    A central challenge in the design of new metallic materials is the elucidation of the chemical factors underlying the structures of intermetallic compounds. Analogies to molecular bonding phenomena, such as the Zintl concept, have proven very productive in approaching this goal. In this Article, we extend a foundational concept of molecular chemistry to intermetallics: the Lewis theory of acids and bases. The connection is developed through the method of moments, as applied to DFT-calibrated Hückel calculations. We begin by illustrating that the third and fourth moments (μ(3) and μ(4)) of the electronic density of states (DOS) distribution tune the properties of a pseudogap. μ(3) controls the balance of states above and below the DOS minimum, with μ(4) then determining the minimum's depth. In this way, μ(3) predicts an ideal occupancy for the DOS distribution. The μ(3)-ideal electron count is used to forge a link between the reactivity of transition metals toward intermetallic phase formation, and that of Lewis acids and bases toward adduct formation. This is accomplished through a moments-based definition of acidity which classifies systems that are electron-poor relative to the μ(3)-ideal as μ(3)-acidic, and those that are electron-rich as μ(3)-basic. The reaction of μ(3) acids and bases, whether in the formation of a Lewis acid/base adduct or an intermetallic phase, tends to neutralize the μ(3) acidity or basicity of the reactants. This μ(3)-neutralization is traced to the influence of electronegativity differences at heteroatomic contacts on the projected DOS curves of the atoms involved. The role of μ(3)-acid/base interactions in intermetallic phases is demonstrated through the examination of 23 binary phases forming between 3d metals, the stability range of the CsCl type, and structural trends within the Ti-Ni system.

  1. Development of intermetallic-hardened abrasion-resistant weld hardfacing alloys

    SciTech Connect

    School, M.R.

    1986-01-01

    Chromium and cobalt are strategic materials in the US and both are major constituents in many weld hardfacing alloys. Substitution for these materials or alternatives to their use was a primary direction of this investigation which was conducted in conjunction with the US Bureau of Mines. Minimization of the use of strategic materials was the criteria guiding the development of intermetallic-hardened abrasion resistant weld hardfacing materials. Other criteria were that the new alloy contain a hard intermetallic compound in an FCC matrix, and that these intermetallic compounds be stable at room temperature. A survey of ternary systems was made and the Fe-Mo-Ni system was selected to provide a basis for alloy development. Fe-Mo-Ni alloys synthesized by arc-melting and similar alloys made by welding possessed similar microstructures, a (Fe, Ni){sub 7}Mo{sub 6} intermetallic plus austenite eutectic in an austenitic matrix. These materials exhibited poor abrasive resistance. Silicon additions to the alloy promoted formation of a Laves phase FeMoSi intermetallic which helped increase the abrasive wear resistance. Through a series of alloy chemistry iterations a final composition of Fe-20Mo-15Ni-5Si was selected. Heat treatment of this alloy at 550 to 650 C caused second phase precipitation in the matrix and raised the hardness about 14 points HRC to 50 HRC. The alloy's wear rate, measured with the pin-on-drum abrasive wear test, was 6.3 to 6.5 mg/m. However this was twice the wear rate observed in commercial high-carbon high-chromium alloys. Based on examination of the alloy microstructures, their chemistry, and an analysis of the Fe-Mo-Si phase system; directions for further research are to increase the molybdenum and silicon content to produce a Fe-20Mo-10Ni-15Si composition.

  2. About properties of ZrO2 thermal protective coatings obtained from spherical powder mixtures

    NASA Astrophysics Data System (ADS)

    Berdnik, O. B.; Tsareva, I. N.; Tarasenko, Yu P.

    2017-05-01

    It is developed the technology of high-energy plasma spraying of the zirconium dioxide (ZrO2) thermal protective coating on the basis of ZrO2 tetragonal and cubic phases with the spheroidal grain shape and the columnar substructure, with the total porosity P = 4 %, the hardness HV = 12 GPa, the roughness parameter R a ˜ 6 μm, the thickness 0.3-3 mm. As a sublayer it is used the heat-resistant coating of “Ni-Co-Cr-Al-Y” system with an intermetallic phase composition and the layered microstructure of the grains.

  3. Summary of work on coatings and claddings for fossil energy applications

    SciTech Connect

    Swindeman, R.W.

    1993-05-01

    A summary of efforts to examine coatings and cladding materials for high-strength austenitic steels is provided. Chromized coatings on 17--14CuMo stainless steel and a modified type 316 (HT-UPS) stainless steel were investigated. Claddings included alloy 671, 690, and an iron-aluminide intermetallic alloy. Structural alloys that were clad included type 304 stainless steel, modified type 316 stainless steel, and modified alloy 800H. The capability of producing co-extruded tubing of the experimental alloys was demonstrated.

  4. Production of Babbitt Coatings by High Velocity Oxygen Fuel (HVOF) Spraying

    NASA Astrophysics Data System (ADS)

    Nascimento, A. R. C.; Ettouil, F. B.; Moreau, C.; Savoie, S.; Schulz, R.

    2017-10-01

    This work presents HVOF as an alternative means to produce dense Babbitt coatings by thermal spray. A radial injection setup and low fuel flow rates were used to minimize heat transfer to the low melting point alloy. In-flight particle diagnostic systems were used to correlate spray parameters with the changes in particle velocity and thermal radiation intensity. The use of particles with larger diameters resulted in higher deposition efficiencies. It was shown that HVOF Babbitt coatings combine a dense structure and a fine distribution of intermetallic phases when compared to more traditional babbitting techniques.

  5. Production of Babbitt Coatings by High Velocity Oxygen Fuel (HVOF) Spraying

    NASA Astrophysics Data System (ADS)

    Nascimento, A. R. C.; Ettouil, F. B.; Moreau, C.; Savoie, S.; Schulz, R.

    2017-08-01

    This work presents HVOF as an alternative means to produce dense Babbitt coatings by thermal spray. A radial injection setup and low fuel flow rates were used to minimize heat transfer to the low melting point alloy. In-flight particle diagnostic systems were used to correlate spray parameters with the changes in particle velocity and thermal radiation intensity. The use of particles with larger diameters resulted in higher deposition efficiencies. It was shown that HVOF Babbitt coatings combine a dense structure and a fine distribution of intermetallic phases when compared to more traditional babbitting techniques.

  6. Electrode Coatings for High Temperature Hydrogen Electrolysis

    SciTech Connect

    W. E. Windes; D. Wendt; C. Smith; A. Erickson; J. Walraven; P. A. Lessing

    2007-04-01

    A discussion of fabrication techniques and performance testing of solid oxide components for use in hydrogen steam electrolysis is presented. Novel plasma spray techniques are utilized to deposit the thin ceramic oxide electrode, electrolyte, and interconnect layers on a planar intermetallic bipolar plate. Optimal porosity is achieved within the electrode microstructure through mixed feed techniques that are a combination of dry powder feed and liquid solution injection. The perovskite anode coatings formed from liquid precursor feedstock require post-deposition annealing in an oxygen-rich atmosphere to form the desired perovskite structures. Electrical conductivity measurements were measured for all electrodes and interconnect materials as a function of temperature to 1000 ºC.

  7. Micromechanisms of intergranular brittle ftacture in intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Vitek, V.

    1991-06-01

    Grain boundaries in intermetallic compounds such as Ni3A1 are inherently brittle. The reason is usually sought in grain boundary cohesion but in metals even brittle fracture is accompanied by some local plasticity and thus not only cohesion but also dislocation mobility in the boundary region need to be studied. We first discuss here the role of an irreversible shear deformation at the crack tip during microcrack propagation assuming that these two processes are concomitant. It is shown that a pre-existing crack cannot propagate in a brittle manner once the dislocation emission occurs. However, if a microcrack nucleates during loading it can propagate concurrently with the development of the irreversible shear deformation at the crack tip. The latter is then the major energy dissipating process. In the second part of this paper we present results of atomistic studies of grain boundaries in Ni3A1 and CU3Au which suggest that substantial structural differences exist between strongly and weakly ordered L12 alloys. We discuss then the consequence of these differences for intergranular brittleness in the framework of the above model for microcrack propagation. On this basis we propose an explanation for the intrinsic intergranular brittleness in some L12 alloys and relate it directly to the strength of ordering. Les joints de grains dans les composés intermétalliques de type Ni3AI sont de nature fragile. L'origine de cette fragilité est habituellement dans la cohésion des joints de grains. Dans les métaux, cependant, même la rupture fragile est accompagnée d'une certaine déformation plastique locale, de telle sorte que non seulement la cohésion mais aussi la mobilité des dislocations près des joints doit être étudiée. Nous discutons d'abord le rôle d'une déformation en cisaillement irréversible en tête de fissure pendant la propagation de cette fissure, en supposant que les deux processus sont concomitants. Nous montrons qu'une fissure préexistante ne

  8. Degradation of Si-Al aluminide coating after service of turbine blades made of ZhS6K superalloy

    NASA Astrophysics Data System (ADS)

    Chmiela, B.; Kianicová, M.; Sozańska, M.; Swadźba, L.

    2012-05-01

    Aero engine turbine blades made of nickel-based superalloys are characterized by very good mechanical properties, but their hot corrosion resistance is insufficient. Therefore, various protective coatings must be applied. These coatings are typically made of diffusive aluminide coatings based on the β-NiAl intermetallic phase. Although the oxidation resistance and hot corrosion resistance of these coatings are very good, their thermal resistance is relatively poor. As a result, turbine blades with aluminide coatings are prone to degradation in case of overheating. In this paper we study the degradation of the Si-Al aluminide coating on turbine blades made of ZhS6K superalloy during overheating in the DV2 jet engine.

  9. Microstructure and phase composition of Fe-B-Al coatings on low carbon steel prepared by using mechanical alloying technique

    NASA Astrophysics Data System (ADS)

    Sundawa, R. Y.; Aryanto, D.; Wismogroho, A. S.; Sudiro, T.

    2017-04-01

    In the present study, varying composition of FeB-Al was coated on low carbon steel by using mechanical alloying technique for 4 hours and followed by heat treatment in vacuum atmosphere of 5.9 Pa at 700 °C. The microstructure and formed phases of FeB-50 at.%Al, FeB-25 at.%Al, FeB-12.5 at.%Al and FeB coatings were intensively discussed. The cross sectional observation indicates that the coating thickness tends to increase with increasing Al content. Before heat treatment, the coatings are composed of FeB and Al phases, depending on coating composition.. After heat treatment, the intermetallic phases were identified. Interdifussion layer was also formed in the FeB-50 at.%Al coating after heat treatment.

  10. Infiltration processing of metal matrix composites using coated ceramic particulates

    NASA Astrophysics Data System (ADS)

    Leon-Patino, Carlos Alberto

    2001-07-01

    A new process was developed to fabricate particulate metal matrix composites (MMCs). The process involves three steps: (1) modifying the particulate surface by metal coating, (2) forming a particulate porous compact; and (3) introducing metal into the channel network by vacuum infiltration. MMCs with different reinforcements, volume fractions, and sizes can be produced by this technique. Powders of alumina and silicon carbide were successfully coated with nickel and copper in preparation for infiltration with molten aluminum. Electroless Ni and Cu deposition was used since it enhances the wettability of the reinforcements for composite fabrication. While Cu deposits were polycrystalline, traces of phosphorous co-deposited from the electroless bath gave an amorphous Ni-P coating. The effect of metal coating on wetting behavior was evaluated at 800°C on plain and metal-coated ceramic plates using a sessile drop technique. The metallic films eliminated the non-wetting behavior of the uncoated ceramics, leading to equilibrium contact angles in the order of 12° and below 58° for Ni and Cu coated ceramics, respectively. The spreading data indicated that local diffusion at the triple junction was the governing mechanism of the wetting process. Precipitation of intermetallic phases in the drop/ceramic interface delayed the formation of Al4C3. Infiltration with molten Al showed that the coated-particulates are suitable as reinforcing materials for fabricating MMCs, giving porosity-free components with a homogeneously distributed reinforcing phase. The coating promoted easy metal flow through the preform, compared to the non-infiltration behavior of the uncoated counterparts. Liquid state diffusion kinetics due to temperature dependent viscosity forces controlled the infiltration process. Microstructural analysis indicated the formation of intermetallic phases such as CuAl 2, in the case of Cu coating, and Ni2Al3 and NiAl 3 when Ni-coated powders were infiltrated. The

  11. Versatile Coating

    NASA Technical Reports Server (NTRS)

    1990-01-01

    A radome at Logan Airport and a large parabolic antenna at the Wang Building in Massachusetts are protected from weather, corrosion and ultraviolet radiation by a coating, specially designed for antennas and radomes, known as CRC Weathertite 6000. The CRC 6000 line that emerged from Boyd Coatings Research Co., Inc. is a solid dispersion of fluorocarbon polymer and polyurethane that yields a tough, durable film with superior ultraviolet resistance and the ability to repel water and ice over a long term. Additionally, it provides resistance to corrosion, abrasion, chemical attacks and impacts. Material can be used on a variety of substrates, such as fiberglass, wood, plastic and concrete in addition to steel and aluminum. In addition Boyd Coatings sees CRC 6000 applicability as an anti-icing system coated on the leading edge of aircraft wings.

  12. Protective Coating

    NASA Technical Reports Server (NTRS)

    1984-01-01

    Inorganic Coatings, Inc.'s K-Zinc 531 protective coating is water-based non-toxic, non-flammable and has no organic emissions. High ratio silicate formula bonds to steel, and in 30 minutes, creates a very hard ceramic finish with superior adhesion and abrasion resistance. Improved technology allows application over a minimal commercial sandblast, fast drying in high humidity conditions and compatibility with both solvent and water-based topcoats. Coating is easy to apply and provides long term protection with a single application. Zinc rich coating with water-based potassium silicate binder offers cost advantages in materials, labor hours per application, and fewer applications over a given time span.

  13. Micro and nano-texturization of intermetallic oxide alloys by a single anodization step: preparation of artificial self-cleaning surfaces.

    PubMed

    Feil, Adriano F; Weibel, Daniel E; Corsetti, Rodrigo R; Pierozan, Matheus D; Michels, Alexandre F; Horowitz, Flavio; Amaral, Lívio; Teixeira, Sérgio R

    2011-10-01

    Micro- and nanostructures of Ti-γCu (γ = 0, 30, 50, 70, and 100 wt %) intermetallic alloys were produced through a single anodization step. It was found that the original alloy composition influences the final oxide morphology obtained after anodization which presented formation of a microstructure with nanotubes, nanoparticles or nanopillars on the surface. Pure Ti and Cu oxide metals and their alloys presented hydrophilic or superhydrophilic properties immediately after anodization. When the anodized pure metal and/or Ti-γCu surfaces were functionalized with trimethoxypropylsilane (TPMSi), by dipping and coating with a thin perfluorinated layer, the treated substrates became in all cases superhydrophobic (water contact angles in the range of 152-166°), showing excellent self-cleaning properties with hysteresis below 3°. These results can be explained by a combination of nanomicro morphologies with low surface energy compounds in the topmost monolayers. The decrease in hysteresis was associated with a higher M-OH bond concentration on the anodized surfaces, which allowed for more complete TMPSi coating coverage. This study also indicates that easy and effective fabrication of superhydrophobic surfaces in pure metals and alloys is possible without involving traditional multistep processes.

  14. An analytical model of rumpling in thermal barrier coatings

    NASA Astrophysics Data System (ADS)

    Balint, D. S.; Hutchinson, J. W.

    2005-04-01

    Multilayer thermal barrier coatings (TBCs) deposited on superalloy turbine blades provide protection from combustion temperatures in excess of 1500 °C. One of the dominant failure modes comprises cracking from undulation growth, or rumpling, of the highly compressed oxide layer that grows between the ceramic top coat and the intermetallic bond coat. In this paper, a mechanistic model providing an analytical approximation of undulation growth is presented for realistic cyclic thermal histories. Thickening, lateral growth straining and high temperature yielding of the oxide layer are taken into account. Undulation growth in TBC systems is highly nonlinear and characterized by more than 20 material and geometric parameters, highlighting the importance of a robust yet computationally efficient model. At temperatures above 600 °C, the bond coat creeps. Thermal expansion mismatch occurs between the superalloy substrate and the oxide layer and, in some systems, the bond coat. In addition, some bond coats, such as PtNiAl, exhibit a martensitic phase transformation accompanied by nearly a 1% linear expansion, giving rise to a large effective mismatch. These two mismatches promote undulation growth. Nonlinear interaction between the stress in the bond coat induced by the constraining effect of the thick substrate and normal tractions applied at the surface of the bond coat by the compressed, undulating oxide layer produces an increment of undulation growth during each thermal cycle, before the stress decays by creep. A series of problems for systems without the ceramic top coat are used to elucidate the mechanics of undulation growth and to replicate trends observed in a series of experiments and in prior finite-element simulations. The model is employed to study for the first time the effect on undulation growth of a shift in the temperature range over which the transformation occurs, as well as the relative importance of the transformation compared to thermal expansion

  15. Chemical Frustration. A Design Principle for the Discovery of New Complex Alloy and Intermetallic Phases, Final Report

    SciTech Connect

    Fredrickson, Daniel C

    2015-06-23

    Final technical report for "Chemical Frustration: A Design Principle for the Discovery of New Complex Alloy and Intermetallic Phases" funded by the Office of Science through the Materials Chemistry Program of the Office of Basic Energy Sciences.

  16. Atomic interaction of the MEAM type for the study of intermetallics in the Al-U alloy

    NASA Astrophysics Data System (ADS)

    Pascuet, M. I.; Fernández, J. R.

    2015-12-01

    Interaction for both pure Al and Al-U alloys of the MEAM type are developed. The obtained Al interatomic potential assures its compatibility with the details of the framework presently adopted. The Al-U interaction fits various properties of the Al2U, Al3U and Al4U intermetallics. The potential verifies the stability of the intermetallic structures in a temperature range compatible with that observed in the phase diagram, and also takes into account the greater stability of these structures relative to others that are competitive in energy. The intermetallics are characterized by calculating elastic and thermal properties and point defect parameters. Molecular dynamics simulations show a growth of the Al3U intermetallic in the Al/U interface in agreement with experimental evidence.

  17. Mechanical and oxidation properties of some B2 rare earth–magnesium intermetallic

    SciTech Connect

    Stumphy, Brad

    2006-12-15

    The remainder of Chapter 1 provides background information on three main topics. First is a discussion about the basic structure and composition of binary B2 intermetallic compounds. Second, the mechanical properties of intermetallics are examined, starting with the cause for the typically inherent brittleness observed in B2 intermetallics. A number of B2 compounds have been found to possess an abnormal level of ductility compared to other intermetallics in this class, including a handful of other rare earth–non-rare earth (RM) B2 line compounds, and these findings are also discussed. Finally, oxidation studies of rare earth metals, focusing on yttrium and cerium, as well as magnesium and some B2 materials are discussed. Chapter 2 is an in-depth look into certain aspects of the laboratory work done during this study. The many challenges and difficulties encountered required that a variety of laboratory techniques be attempted in the making, processing, and testing of these two intermetallic materials. The results and ensuing discussion for the mechanical testing that was performed are found in Chapter 3. Tensile and compression testing results for YMg are shown first, followed by those for CeMg. Some samples were made using electrical discharge machining (EDM) while others were polished into the desired shape. A scanning electron microscope (SEM) was utilized to inspect surfaces of the tensile and compression samples. Hardness values and attempts to determine fracture toughness are also recorded before beginning the discussion. Chapter 4 follows the same basic format for the oxidation study portion of the research. Oxidation curves for CeMg are followed by a qualitative chemical analysis using energy dispersive spectroscopy (EDS). The YMg oxidation curves are shown next followed by an x-ray diffraction (XRD) analysis of the oxidation process for this material and a discussion of the results. Chapter 5 is a summary of the research performed in the mechanical and

  18. Intermetallics Characterization of Lead-Free Solder Joints under Isothermal Aging

    NASA Astrophysics Data System (ADS)

    Choubey, Anupam; Yu, Hao; Osterman, Michael; Pecht, Michael; Yun, Fu; Yonghong, Li; Ming, Xu

    2008-08-01

    Solder interconnect reliability is influenced by environmentally imposed loads, solder material properties, and the intermetallics formed within the solder and the metal surfaces to which the solder is bonded. Several lead-free metallurgies are being used for component terminal plating, board pad plating, and solder materials. These metallurgies react together and form intermetallic compounds (IMCs) that affect the metallurgical bond strength and the reliability of solder joint connections. This study evaluates the composition and extent of intermetallic growth in solder joints of ball grid array components for several printed circuit board pad finishes and solder materials. Intermetallic growth during solid state aging at 100°C and 125°C up to 1000 h for two solder alloys, Sn-3.5Ag and Sn-3.0Ag-0.5Cu, was investigated. For Sn-3.5Ag solder, the electroless nickel immersion gold (ENIG) pad finish was found to result in the lowest IMC thickness compared to immersion tin (ImSn), immersion silver (ImAg), and organic solderability preservative (OSP). Due to the brittle nature of the IMC, a lower IMC thickness is generally preferred for optimal solder joint reliability. A lower IMC thickness may make ENIG a desirable finish for long-life applications. Activation energies of IMC growth in solid-state aging were found to be 0.54 ± 0.1 eV for ENIG, 0.91 ± 0.12 eV for ImSn, and 1.03 ± 0.1 eV for ImAg. Cu3Sn and Cu6Sn5 IMCs were found between the solder and the copper pad on boards with the ImSn and ImAg pad finishes. Ternary (Cu,Ni)6Sn5 intermetallics were found for the ENIG pad finish on the board side. On the component side, a ternary IMC layer composed of Ni-Cu-Sn was found. Along with intermetallics, microvoids were observed at the interface between the copper pad and solder, which presents some concern if devices are subject to shock and vibration loading.

  19. Cracking and interfacial debonding of the Al-Si coating in hot stamping of pre-coated boron steel

    NASA Astrophysics Data System (ADS)

    Gui, Zhong-Xiang; Wang, Kai; Zhang, Yi-Sheng; Zhu, Bin

    2014-10-01

    This study is focused on the mechanisms of cracks initiation, propagation and interfacial debonding of the Al-Si coating in hot stamping of the pre-coated boron steel. The investigation was performed isothermally at three deformation temperatures (700, 750, 800 °C) at a strain rate of 0.1/s. Cracking and interfacial debonding of the coating were observed with optical and scanning electron microscope, to reveal the damage evolution under applied tensile strains. Microstructures and phase inside the coating before and after austenitization were determined by energy dispersive spectroscopy and X-ray diffraction. The results indicate that austenitization led to micro-cracks and Kirkendall voids initiation inside the Al-Si coating because of thermal loading, and the cracks were arrested by α-Fe diffusion layer. When the coating on substrate system was submitted to the uniaxial tensile test, the surface coating exhibited multiple cracking normal to the tensile direction. The Kirkendall voids seemed to promote the macro-crack growth through the diffusion layer. The macro-cracks followed a Mode I path, leading to the coating deteriorates to cracked segments. The macro-cracks then continued to propagate following a Mode II path that along the diffusion layer/substrate interface because of shear stress transferred from the deformed substrate, resulting in the interfacial debonding of the coating segments. The crack density firstly increased with the increasing tensile strain and then reached saturation. Decreasing deformation temperature caused an increase in the crack density visibly. Furthermore, the coating cracking correlated to the Fe-Al intermetallic compounds in it.

  20. Method of treating intermetallic alloy hydrogenation/oxidation catalysts for improved impurity poisoning resistance, regeneration and increased activity

    DOEpatents

    Wright, R.B.

    1992-01-14

    Alternate, successive high temperature oxidation and reduction treatments, in either order, of intermetallic alloy hydrogenation and intermetallic alloy oxidation catalysts unexpectedly improves the impurity poisoning resistance, regeneration capacity and/or activity of the catalysts. The particular alloy, and the final high temperature treatment given alloy (oxidation or reduction) will be chosen to correspond to the function of the catalyst (oxidation or hydrogenation). 23 figs.

  1. Forming metal-intermetallic or metal-ceramic composites by self-propagating high-temperature reactions

    DOEpatents

    Rawers, James C.; Alman, David E.; Petty, Jr., Arthur V.

    1996-01-01

    Industrial applications of composites often require that the final product have a complex shape. In this invention intermetallic or ceramic phases are formed from sheets of unreacted elemental metals. The process described in this invention allows the final product shape be formed prior to the formation of the composite. This saves energy and allows formation of shaped articles of metal-intermetallic composites composed of brittle materials that cannot be deformed without breaking.

  2. A New Thermodynamic Parameter to Predict Formation of Solid Solution or Intermetallic Phases in High Entropy Alloys (Postprint)

    DTIC Science & Technology

    2015-11-02

    AFRL-RX-WP-JA-2016-0345 A NEW THERMODYNAMIC PARAMETER TO PREDICT FORMATION OF SOLID SOLUTION OR INTERMETALLIC PHASES IN HIGH ENTROPY...Interim 22 September 2014 – 21 September 2015 4. TITLE AND SUBTITLE A NEW THERMODYNAMIC PARAMETER TO PREDICT FORMATION OF SOLID SOLUTION OR...simple thermodynamic criterion is proposed to predict the presence or absence of equilibrium intermetallic phases in a high entropy alloy at a given

  3. Lightweight Intermetallics with Laves Structures as Potential Hydrogen Storage Materials

    NASA Astrophysics Data System (ADS)

    Billet, Beau Austin

    Hydrogen storage was identified by the US Department of Energy as a "grand challenge" for the implementation of hydrogen-powered fuel cell vehicles for reduced CO2 emissions from transportation vehicles. None of the hydrogen storage options currently developed can satisfy the high gravimetric, volumetric and system design requirements. Intermetallic compounds with Laves structures in the formula of AB2 have long been known to store hydrogen in their interstitial sites to serve as reversible hydrogen storage materials (A and B are metallic elements). They have the potential to be hydrided to a maximum of ~ AB2H6 due to the impeding H-H interactions at neighboring interstitial sites. To achieve the highest weight percent of hydrogen storage in AB2H6, the lowest combined atomic weight of AB2 is required. The CaLi2 compound is the lightest known Laves phase, but it could not maintain its Laves structure when it was hydrided. Existing work of Akiba's group showed that a ternary Laves phase CaLi1.8Mg0.2 could be hydrided to form a hydrogenated Laves phase, but the absorbed hydrogen could not be released for reversible storage. Substitutions (Ca,X)Li1.8Mg0.2 are explored in the present study to see whether heavier elements [X = Sr, Ba and Ce] in small quantities can make the lightweight Laves compounds reversibly store hydrogen. Induction melting was successful in obtaining the desired Laves phases. The base system, CaLi1.8Mg0.2, formed a single phase, consistent with the literature result. Both Ca0.9Ba0.1Li 1.8Mg0.2 and Ca0.9Ce0.1Li1.8Mg 0.2 also formed a single-phase C14 Laves, whereas both Ca0.9Sr 0.1Li1.8Mg0.2 and Ca0.8Sr0.2Li 1.8Mg0.2 formed two seperature Laves phases with the same crystal structure, indicating a phase separation. The Ca0.8Ba 0.2Li1.8Mg0.2 composition completely lost the Laves-phase structure, forming CaLi2, CaMg2, BaLi 4 and Ca. All compounds tested at temperatures from 25 °C to 150 °C show the characteristic "plateau" behavior in the pressure

  4. Pack cementation Cr-Al coating of steels and Ge-doped silicide coating of Cr-Nb alloy

    SciTech Connect

    He, Y.R.; Zheng, M.H.; Rapp, R.A.

    1995-08-01

    Carbon steels or low-alloy steels used in utility boilers, heat exchangers, petrochemical plants and coal gasification systems are subjected to high temperature corrosion attack such as oxidation, sulfidation and hot corrosion. The pack cementation coating process has proven to be an economical and effective method to enhance the corrosion resistance by modifying the surface composition of steels. With the aid of a computer program, STEPSOL, pack cementation conditions to produce a ferrite Cr-Al diffusion coating on carbon-containing steels by using elemental Cr and Al powders have been calculated and experimentally verified. The cyclic oxidation kinetics for the Cr-Al coated steels are presented. Chromium silicide can maintain high oxidation resistance up to 1100{degrees}C by forming a SiO{sub 2} protective scale. Previous studies at Ohio State University have shown that the cyclic oxidation resistance of MOSi{sub 2} and TiSi{sub 2} can be further improved by Ge addition introduced during coating growth. The halide-activated pack cementation process was modified to produce a Ge-doped silicide diffusion coating in a single processing step for the ORNL-developed Cr-Nb advanced intermetallic alloy. The oxidation behavior of the silicide-coated Cr-Nb alloy was excellent: weight gain of about 1 mg/cm{sup 2} upon oxidation at 1100{degrees}C in air for 100 hours.

  5. MCrAlY bond coat with enhanced Yttrium layer

    DOEpatents

    Jablonski, Paul D; Hawk, Jeffrey A

    2015-04-21

    One or more embodiments relates to an MCrAlY bond coat comprising an MCrAlY layer in contact with a Y--Al.sub.2O.sub.3 layer. The MCrAlY layer is comprised of a .gamma.-M solid solution, a .beta.-MAl intermetallic phase, and Y-type intermetallics. The Y--Al.sub.2O.sub.3 layer is comprised of Yttrium atoms coordinated with oxygen atoms comprising the Al.sub.2O.sub.3 lattice. Both the MCrAlY layer and the Y--Al.sub.2O.sub.3 layer have a substantial absence of Y--Al oxides, providing advantage in the maintainability of the Yttrium reservoir within the MCrAlY bulk. The MCrAlY bond coat may be fabricated through application of a Y.sub.2O.sub.3 paste to an MCrAlY material, followed by heating in a non-oxidizing environment.

  6. Extreme Poisson's ratios and their electronic origin in B2 CsCl-type AB intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Wang, X. F.; Jones, Travis E.; Li, W.; Zhou, Y. C.

    2012-04-01

    Negative Poisson's ratios have been observed in a variety of metals and alloys. However, the electronic origin of this effect remains unclear, as is evident by our limited knowledge about intermetallics showing this behavior. In an effort to clarify the electronic origin of a negative Poisson's ratio, we have performed a systematic and comprehensive study of extreme (both positive and negative) Poisson's ratios behavior in the B2 CsCl-type AB intermetallic family (including 14 common intermetallics and 128 rare-earth-metal transition or main-group-metal intermetallics) by way of density functional theory calculations. We found a pronounced correlation between the extreme Poisson's ratios and the elastic anisotropy, with approximately 70% of the B2 intermetallics showing intrinsic auxetic behavior. We went on to examine the topology and geometry of the electron charge density and found that the extreme Poisson's ratios are attributable to the directionality of the bonds of the material. Auxetic materials were found to have nondirectional bonds, and nonauxetic compounds had directional bonds. Our findings provide an essential electronic perspective to forecast the auxetic behavior, and suggest a new application for intermetallic compounds.

  7. An Investigation of the Microstructure of an Intermetallic Layer in Welding Aluminum Alloys to Steel by MIG Process

    PubMed Central

    Nguyen, Quoc Manh; Huang, Shyh-Chour

    2015-01-01

    Butt joints of A5052 aluminum alloy and SS400 steel, with a new type of chamfered edge, are welded by means of metal inert gas welding and ER4043 Al-Si filler metal. The microhardness and microstructure of the joint are investigated. An intermetallic layer is found on the surface of the welding seam and SS400 steel sheet. The hardness of the intermetallic layer is examined using the Vickers hardness test. The average hardness values at the Intermetallic (IMC) layer zone and without the IMC layer zone were higher than that of the welding wire ER4043. The tensile strength test showed a fracture at the intermetallic layer when the tensile strength is 225.9 MPa. The tensile value test indicated the average of welds was equivalent to the 85% tensile strength of the A5052 aluminum alloy. The thickness of the intermetallic layers is non-uniform at different positions with the ranges from 1.95 to 5 μm. The quality of the butt joint is better if the intermetallic layer is minimized. The Si crystals which appeared at the welding seam, indicating that this element participated actively during the welding process, also contributed to the IMC layer’s formation. PMID:28793708

  8. An Investigation of the Microstructure of an Intermetallic Layer in Welding Aluminum Alloys to Steel by MIG Process.

    PubMed

    Nguyen, Quoc Manh; Huang, Shyh-Chour

    2015-12-02

    Butt joints of A5052 aluminum alloy and SS400 steel, with a new type of chamfered edge, are welded by means of metal inert gas welding and ER4043 Al-Si filler metal. The microhardness and microstructure of the joint are investigated. An intermetallic layer is found on the surface of the welding seam and SS400 steel sheet. The hardness of the intermetallic layer is examined using the Vickers hardness test. The average hardness values at the Intermetallic (IMC) layer zone and without the IMC layer zone were higher than that of the welding wire ER4043. The tensile strength test showed a fracture at the intermetallic layer when the tensile strength is 225.9 MPa. The tensile value test indicated the average of welds was equivalent to the 85% tensile strength of the A5052 aluminum alloy. The thickness of the intermetallic layers is non-uniform at different positions with the ranges from 1.95 to 5 μm. The quality of the butt joint is better if the intermetallic layer is minimized. The Si crystals which appeared at the welding seam, indicating that this element participated actively during the welding process, also contributed to the IMC layer's formation.

  9. Diamond Coatings

    NASA Technical Reports Server (NTRS)

    1990-01-01

    Advances in materials technology have demonstrated that it is possible to get the advantages of diamond in a number of applications without the cost penalty, by coating and chemically bonding an inexpensive substrate with a thin film of diamond-like carbon (DLC). Diamond films offer tremendous technical and economic potential in such advances as chemically inert protective coatings; machine tools and parts capable of resisting wear 10 times longer; ball bearings and metal cutting tools; a broad variety of optical instruments and systems; and consumer products. Among the American companies engaged in DLC commercialization is Diamonex, Inc., a diamond coating spinoff of Air Products and Chemicals, Inc. Along with its own proprietary technology for both polycrystalline diamond and DLC coatings, Diamonex is using, under an exclusive license, NASA technology for depositing DLC on a substrate. Diamonex is developing, and offering commercially, under the trade name Diamond Aegis, a line of polycrystalline diamond-coated products that can be custom tailored for optical, electronic and engineering applications. Diamonex's initial focus is on optical products and the first commercial product is expected in late 1990. Other target applications include electronic heat sink substrates, x-ray lithography masks, metal cutting tools and bearings.

  10. Method of producing an oxide dispersion strengthened coating and micro-channels

    DOEpatents

    Kang, Bruce S; Chyu, Minking K; Alvin, Mary Anne; Gleeson, Brian M

    2013-12-17

    The disclosure provides a method for the production of composite particles utilizing a mechano chemical bonding process following by high energy ball milling on a powder mixture comprised of coating particles, first host particles, and second host particles. The composite particles formed have a grain size of less than one micron with grains generally characterized by a uniformly dispersed coating material and a mix of first material and second material intermetallics. The method disclosed is particularly useful for the fabrication of oxide dispersion strengthened coatings, for example using a powder mixture comprised of Y.sub.2O.sub.3, Cr, Ni, and Al. This particular powder mixture may be subjected to the MCB process for a period generally less than one hour following by high energy ball milling for a period as short as 2 hours. After application by cold spraying, the composite particles may be heat treated to generate an oxide-dispersion strengthened coating.

  11. Gold-promoted structurally ordered intermetallic palladium cobalt nanoparticles for the oxygen reduction reaction

    NASA Astrophysics Data System (ADS)

    Kuttiyiel, Kurian A.; Sasaki, Kotaro; Su, Dong; Wu, Lijun; Zhu, Yimei; Adzic, Radoslav R.

    2014-11-01

    Considerable efforts to make palladium and palladium alloys active catalysts and a possible replacement for platinum have had a marginal success. Here we report on a structurally ordered Au10Pd40Co50 catalyst that exhibits comparable activity to conventional platinum catalysts in both acid and alkaline media. Electron microscopic techniques demonstrate that, at elevated temperatures, palladium cobalt nanoparticles undergo an atomic structural transition from core-shell to a rare intermetallic ordered structure with twin boundaries forming stable {111}, {110} and {100} facets via addition of gold atoms. The superior stability of this catalyst compared with platinum after 10,000 potential cycles in alkaline media is attributed to the atomic structural order of PdCo nanoparticles along with protective effect of clusters of gold atoms on the surface. This strategy of making ordered palladium intermetallic alloy nanoparticles can be used in diverse heterogeneous catalysis where particle size and structural stability matter.

  12. The shock Hugoniot of the intermetallic alloy Ti-46.5Al-2Nb-2Cr

    SciTech Connect

    Millett, Jeremy; Gray, George T. Rusty III; Bourne, Neil

    2000-09-15

    Plate impact experiments were conducted on a {gamma}-titanium aluminide (TiAl) based ordered intermetallic alloy. Stress measurements were recorded using manganin stress gauges supported on the back of TiAl targets using polymethylmethacrylate windows. The Hugoniot in stress-particle velocity space for this TiAl alloy was deduced using impedance matching techniques. The results in this study are compared to the known Hugoniot data of the common alpha-beta engineering Ti-based alloy Ti-6Al-4V. The results of the current study on the intermetallic alloy TiAl support that TiAl possesses a significantly higher stress for a given particle velocity than the two-phase Ti-6Al-4V alloy. (c) 2000 American Institute of Physics.

  13. Microstructure of an Ingot of Sm2Fe17 Intermetallic and its Homogenization

    NASA Astrophysics Data System (ADS)

    Buryakov, I. N.; Kamynin, A. V.; Éverstov, A. A.; Kraposhin, V. S.; Talis, A. L.

    2017-01-01

    The phase composition and microstructure of Sm - Fe alloys obtained by vacuum induction melting of the elements are studied near the stoichiometry of Sm2F17 by the methods of scanning electron microscopy, local microanalysis and x-ray analysis. The possibility of coherent junction of all the phase components of an ingot is analyzed with the help of representation of the crystal structures of all intermetallics of the Sm - Fe system in terms of coordination polyhedrons. It is shown that long-term annealing at a high temperature (for 30 h at 1150°C) does not remove from the structure of the ingot the regions of metallic samarium formed due to the peritectic type of solidification of the Sm2Fe17 intermetallic.

  14. Na-Au intermetallic compounds formed under high pressure at room temperature

    NASA Astrophysics Data System (ADS)

    Takemura, K.; Fujihisa, H.

    2011-07-01

    High-pressure powder x-ray diffraction experiments have revealed that sodium and gold react at room temperature and form Na-Au intermetallic compounds under high pressure. We have identified four intermetallic phases up to 60 GPa. The first phase (phase I) is the known Na2Au with the tetragonal CuAl2-type structure. It changed to the second phase (phase II) at ˜0.8 GPa, which has the composition Na3Au with the trigonal Cu3As-type or hexagonal Cu3P-type structure. Phase II further transformed to phase III at 3.6 GPa. Phase III has the same composition, Na3Au, with the cubic BiF3-type structure. Finally, phase III changed to phase IV at ˜54 GPa. Phase IV gives broad diffraction peaks, indicating large structural disorder.

  15. Increasing strength and conductivity of Cu alloy through abnormal plastic deformation of an intermetallic compound

    PubMed Central

    Han, Seung Zeon; Lim, Sung Hwan; Kim, Sangshik; Lee, Jehyun; Goto, Masahiro; Kim, Hyung Giun; Han, Byungchan; Kim, Kwang Ho

    2016-01-01

    The precipitation strengthening of Cu alloys inevitably accompanies lowering of their electric conductivity and ductility. We produced bulk Cu alloys arrayed with nanofibers of stiff intermetallic compound through a precipitation mechanism using conventional casting and heat treatment processes. We then successfully elongated these arrays of nanofibers in the bulk Cu alloys to 400% of original length without breakage at room temperature using conventional rolling process. By inducing such an one-directional array of nanofibers of intermetallic compound from the uniform distribution of fine precipitates in the bulk Cu alloys, the trade-off between strength and conductivity and between strength and ductility could be significantly reduced. We observed a simultaneous increase in electrical conductivity by 1.3 times and also tensile strength by 1.3 times in this Cu alloy bulk compared to the conventional Cu alloys. PMID:27488621

  16. Increasing strength and conductivity of Cu alloy through abnormal plastic deformation of an intermetallic compound.

    PubMed

    Han, Seung Zeon; Lim, Sung Hwan; Kim, Sangshik; Lee, Jehyun; Goto, Masahiro; Kim, Hyung Giun; Han, Byungchan; Kim, Kwang Ho

    2016-08-04

    The precipitation strengthening of Cu alloys inevitably accompanies lowering of their electric conductivity and ductility. We produced bulk Cu alloys arrayed with nanofibers of stiff intermetallic compound through a precipitation mechanism using conventional casting and heat treatment processes. We then successfully elongated these arrays of nanofibers in the bulk Cu alloys to 400% of original length without breakage at room temperature using conventional rolling process. By inducing such an one-directional array of nanofibers of intermetallic compound from the uniform distribution of fine precipitates in the bulk Cu alloys, the trade-off between strength and conductivity and between strength and ductility could be significantly reduced. We observed a simultaneous increase in electrical conductivity by 1.3 times and also tensile strength by 1.3 times in this Cu alloy bulk compared to the conventional Cu alloys.

  17. Erosion of a TiAl intermetallic alloy under conditions simulating plasma disruptions

    NASA Astrophysics Data System (ADS)

    Kalin, B. A.; Yakushin, V. L.; Polsky, V. I.; Dzhumaev, P. S.; Fedotov, V. T.; Sevryukov, O. N.; Golikov, M. Yu.; Zolotarev, M. V.

    2009-04-01

    Radiation erosion and thermal stability of TiAl-based intermetallic alloys produced by vacuum-arc melting, compacting of microcrystal powders with binder and impregnantion by melt, and their brazed joints with bronze have been investigated under irradiation by high-temperature pulsed hydrogen plasma flows (the flow energy density Q = 0.2-0.9 MJ/m 2, the pulse duration 15 μs, the number of pulses 1-21) which simulate the expected plasma disruptions in a fusion reactor. It has been found that the erosion coefficients and thermal stability of alloys are determined by the way of their fabrication, and compacted intermetallides have a higher thermal stability in comparison with the cast ones. The brazed joints of the intermetallic compound with bronze under irradiation by pulsed hydrogen plasma up to the energy density Q = 0.75 MJ/m 2 have a high thermal stability and formation of cracks was not observed.

  18. Phase Stability of Intermetallic Compound Ce3Al in Mechanical Milling

    NASA Astrophysics Data System (ADS)

    Zhang, Yan-ping; Takeya, Hiroyuki; Sakurai, Kenji

    2017-09-01

    For many years, cerium-aluminum systems have been extensively studied because of their unusual magnetic behavior. As the atomic radii of cerium and aluminum differ greatly from each other, a solid solution is not obtained because of the Hume-Rothery rule. Therefore, intermetallic compounds are usually studied, and structural stability is crucial for further discussion of their physical properties. The present article reports on high-energy ball milling of the intermetallic compound Ce3Al at room temperature. It has been found that non-equilibrium supersaturated Ce solid solution was formed during the milling. The solubility of aluminum was estimated as 5 to 13 at. pct from the peak shifts of the X-ray diffraction pattern. The structural changes in the initial stages of the milling were also studied.

  19. Gold–promoted structurally ordered intermetallic palladium cobalt nanoparticles for the oxygen reduction reaction

    SciTech Connect

    Kuttiyiel, Kurian A.; Sasaki, Kotaro; Su, Dong; Wu, Lijun; Zhu, Yimei; Adzic, Radoslav R.

    2014-11-06

    Considerable efforts to make palladium and palladium alloys active catalysts and a possible replacement for platinum have had a marginal success. Here, we report on a structurally ordered Au₁₀Pd₄₀Co₅₀ catalyst that exhibits comparable activity to conventional platinum catalysts in both acid and alkaline media. Electron microscopic techniques demonstrate that via addition of gold atoms PdCo nanoparticles undergo at elevated temperatures an atomic structural transition from core-shell to a rare intermetallic ordered structure with twin boundaries forming stable {111}, {110} and {100} facets. The superior stability of this catalyst compared to platinum after 10,000 potential cycles in alkaline media is attributed to the atomic structural order of PdCo nanoparticles along with protective effect of clusters of gold atoms on the surface. This strategy of making ordered palladium intermetallic alloy nanoparticles can be used in diverse heterogeneous catalysis where particle size and structural stability matters.

  20. Discovery of a Superconducting Cu-Bi Intermetallic Compound by High-Pressure Synthesis

    SciTech Connect

    Clarke, Samantha M.; Walsh, James P. S.; Amsler, Maximilian; Malliakas, Christos D.; Yu, Tony; Goedecker, Stefan; Wang, Yanbin; Wolverton, Chris; Freedman, Danna E.

    2016-09-26

    A new intermetallic compound, the first to be structurally identified in the Cu-Bi binary system, is reported. This compound is accessed by high-pressure reaction of the elements. Its detailed characterization, physical property measurements, and ab initio calculations are described. The commensurate crystal structure of Cu11Bi7 is a unique variation of the NiAs structure type. Temperature-dependent electrical resistivity and heat capacity measurements reveal a bulk superconducting transition at Tc=1.36 K. Density functional theory calculations further demonstrate that Cu11Bi7 can be stabilized (relative to decomposition into the elements) at high pressure and temperature. These results highlight the ability of high-pressure syntheses to allow for inroads into heretofore-undiscovered intermetallic systems for which no thermodynamically stable binaries are known.

  1. Long-Term Behavior of the Tritides Formed by Nickel-Based Intermetallic Compounds

    SciTech Connect

    Bowman, Jr., R. C.; Steinmeyer, R. H.; Matson, L. K.; Attalla, A.; Craft, B. D.

    1985-04-01

    Some properties of the tritide phases formed by the intermetallic compounds Mg2Ni, ZrNi, and LaNi5 have been studied. Whereas ZrNiT3 will retain its stoichiometry indefinitely when sufficient gaseous tritium is available, the stoichiometries of Mg2NiT4 and LaNi5T6.9 decrease with time. Although all three intermetallic tritides can retain large quantities of the helium-3 tritium decay daughter product in the solid phase, irreversible release of helium begins after several hundred days for ZrNiTx and Mg2NiTx. However, LaNi5Tx retains all of the helium generated in the solid for at least 2400 days. NMR measurements for ZrNiTx and Mg2NiTx imply that helium is retained in microscopic bubbles as previously observed in several binary metal tritides.

  2. Self-assembling of atomic vacancies at an oxide/intermetallic alloy interface.

    PubMed

    Maurice, Vincent; Despert, Guillaume; Zanna, Sandrine; Bacos, Marie-Pierre; Marcus, Philippe

    2004-10-01

    Oxide layers grown on the surface provide an effective way of protecting metallic materials against corrosion for sustainable use in a broad range of applications. However, the growth of cavities at the metal/oxide interface weakens the adherence of the protective layer and can promote its spallation under service conditions, as observed for alumina layers formed by selective oxidation of aluminide intermetallic alloys used in high-temperature applications. Here we show that direct atomic-scale observations of the interface between an ultrathin protective oxide layer (alumina) grown on an intermetallic titanium aluminide substrate (TiAl) can be performed with techniques sensitive to the topmost atomic layers at the surface. Nanocavities resulting from the self-assembling of atomic vacancies injected at the interface by the growth mechanism of the protective oxide are observed for the first time, bringing new insight into the understanding of the fate of injected cavities in oxidation processes.

  3. Water vapor effect on high-temperature oxidation behavior of Fe3Al intermetallics

    PubMed Central

    Chevalier, Sebastian; Juzon, Pitor; Przybylski, Kazimierz; Larpin, Jean-Pierre

    2009-01-01

    Fe3Al intermetallics (Fe3Al, Fe3Al-Zr, Fe3Al-Zr,Mo and Fe3Al-Zr, Mo, Nb) were oxidized at 950 °C in dry and humid (11 vol% water) synthetic air. Thermogravimetric measurements showed that the oxidation rates of the tested intermetallics were lower in humid air than in dry air (especially for Fe3Al-Zr, Mo and Fe3Al-Zr, Mo, Nb). The addition of small amounts of Zr, Mo or Nb improved the kinetics compared with that of the undoped Fe3Al. Fe3Al showed massive spallation, whereas Fe3Al-Zr, Fe3Al-Zr, Mo and Fe3Al-Zr, Mo, Nb produced a flat, adherent oxide layer. The rapid transformation of transient alumina into alpha alumina may explain the decrease in the oxidation rate in humid air. PMID:27877306

  4. High-Performance Pd3Pb Intermetallic Catalyst for Electrochemical Oxygen Reduction.

    PubMed

    Cui, Zhiming; Chen, Hao; Zhao, Mengtian; DiSalvo, Francis J

    2016-04-13

    Extensive efforts to develop highly active and strongly durable electrocatalyst for oxygen reduction are motivated by a need for metal-air batteries and fuel cells. Here, we report a very promising catalyst prototype of structurally ordered Pd-based alloys, Pd3Pb intermetallic compound. Such structurally ordered Pd3Pb/C exhibits a significant increase in mass activity. More importantly, compared to the conventional Pt/C catalysts, ordered Pd3Pb/C is highly durable and exhibits a much longer cycle life and higher cell efficiency in Zn-air batteries. Interestingly, ordered Pd3Pb/C possesses very high methanol tolerance during electrochemical oxygen reduction, which make it an excellent methanol-tolerant cathode catalyst for alkaline polymer electrolyte membrane fuel cells. This study provides a promising route to optimize the synthesis of ordered Pd-based intermetallic catalysts for fuel cells and metal-air batteries.

  5. Increasing strength and conductivity of Cu alloy through abnormal plastic deformation of an intermetallic compound

    NASA Astrophysics Data System (ADS)

    Han, Seung Zeon; Lim, Sung Hwan; Kim, Sangshik; Lee, Jehyun; Goto, Masahiro; Kim, Hyung Giun; Han, Byungchan; Kim, Kwang Ho

    2016-08-01

    The precipitation strengthening of Cu alloys inevitably accompanies lowering of their electric conductivity and ductility. We produced bulk Cu alloys arrayed with nanofibers of stiff intermetallic compound through a precipitation mechanism using conventional casting and heat treatment processes. We then successfully elongated these arrays of nanofibers in the bulk Cu alloys to 400% of original length without breakage at room temperature using conventional rolling process. By inducing such an one-directional array of nanofibers of intermetallic compound from the uniform distribution of fine precipitates in the bulk Cu alloys, the trade-off between strength and conductivity and between strength and ductility could be significantly reduced. We observed a simultaneous increase in electrical conductivity by 1.3 times and also tensile strength by 1.3 times in this Cu alloy bulk compared to the conventional Cu alloys.

  6. Magnetic properties of a new intermetallic compound Ho2Ni2Pb

    NASA Astrophysics Data System (ADS)

    Muñoz-Sandoval, E.; Chinchure, A. D.; Hendrikx, R. W. A.; Mydosh, J. A.

    2001-10-01

    Single-phase, textured samples of a new orthorhombic intermetallic compound Ho2Ni2Pb have been fabricated (space group Cmmm). Here the bulk magnetic properties are presented as determined via magnetization, susceptibility, heat capacity and resistivity measurements. The results exhibit two distinct magnetic transitions and large metamagnetic effects. Such behaviour is related to the unusual rare-earth symmetry of the highly anisotropic crystal structure.

  7. Magnetic properties of the new ternary cerium intermetallic compound CeRuSi{sub 2}

    SciTech Connect

    Velikhovski, A.A.; Nikiforov, V.N.; Mirkovic, J.; Kovacik, V.; Baran, M.; Szymczak, H.

    1994-03-01

    The authors present a study of the magnetic properties of the new cerium ternary intermetallic compound CeRuSi{sub 2} which demonstrates heavy-fermion-like behavior and reveals magnetic transition at {Tc} = 11K. The temperature (5

  8. Domain Structure of R2Fe17 Intermetallic Compounds with Planar-Type Anisotropy

    NASA Astrophysics Data System (ADS)

    Pastushenkov, Yu. G.; Skokov, K. P.; Lyakhova, M. B.; Antonova, E. S.

    2017-01-01

    Magnetic domain structure is studied in single crystals of R2Fe17 (R = Tb, Dy, Ho, Er) intermetallic compounds in a wide range of temperatures (10 - 300 K) and magnetic fields (μ0 H = 0 - 0.1 T). It is shown that single crystal specimens of hexagonal magnetics with planar-type anisotropy acquire domain structures containing not only 180-degree domain boundaries but also 60- and 120-degree ones.

  9. The role of zinc on the chemistry of complex intermetallic compounds

    SciTech Connect

    Xie, Weiwei

    2014-01-01

    Combining experiments and electronic structure theory provides the framework to design and discover new families of complex intermetallic phases and to understand factors that stabilize both new and known phases. Using solid state synthesis and multiple structural determinations, ferromagnetic β-Mn type Co8+xZn12–x was analyzed for their crystal and electronic structures.

  10. Effect of conduction electrons on the paramagnetic susceptibility of rare earth intermetallics

    SciTech Connect

    Zajac, S.; Pesek, F.

    1994-03-01

    The authors have calculated the paramagnetic susceptibility of rare earth intermetallics in the model of the crystal-field split 4F ions interacting with conduction electrons by exchange coupling. Using the thermodynamic perturbation theory they have derived analytical formulae for the susceptibility to the second order. They have developed scheme to simultaneously optimize fitting of crystal-field and coupling parameters to the experimental data.

  11. In situ XPS study of methanol reforming on PdGa near-surface intermetallic phases

    PubMed Central

    Rameshan, Christoph; Stadlmayr, Werner; Penner, Simon; Lorenz, Harald; Mayr, Lukas; Hävecker, Michael; Blume, Raoul; Rocha, Tulio; Teschner, Detre; Knop-Gericke, Axel; Schlögl, Robert; Zemlyanov, Dmitry; Memmel, Norbert; Klötzer, Bernhard

    2012-01-01

    In situ X-ray photoelectron spectroscopy and low-energy ion scattering were used to study the preparation, (thermo)chemical and catalytic properties of 1:1 PdGa intermetallic near-surface phases. Deposition of several multilayers of Ga metal and subsequent annealing to 503–523 K led to the formation of a multi-layered 1:1 PdGa near-surface state without desorption of excess Ga to the gas phase. In general, the composition of the PdGa model system is much more variable than that of its PdZn counterpart, which results in gradual changes of the near-surface composition with increasing annealing or reaction temperature. In contrast to near-surface PdZn, in methanol steam reforming, no temperature region with pronounced CO2 selectivity was observed, which is due to the inability of purely intermetallic PdGa to efficiently activate water. This allows to pinpoint the water-activating role of the intermetallic/support interface and/or of the oxide support in the related supported PdxGa/Ga2O3 systems, which exhibit high CO2 selectivity in a broad temperature range. In contrast, corresponding experiments starting on the purely bimetallic model surface in oxidative methanol reforming yielded high CO2 selectivity already at low temperatures (∼460 K), which is due to efficient O2 activation on PdGa. In situ detected partial and reversible oxidative Ga segregation on intermetallic PdGa is associated with total oxidation of intermediate C1 oxygenates to CO2. PMID:22875996

  12. Mössbauer effect of Al-Fe-Si intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Suzuki, T.; Arai, K.; Shiga, M.; Nakamura, Y.

    1985-11-01

    Mössbauer spectra were obtained for α and β-Al-Fe-Si intermetallic compounds, which are usually detected as precipitates in commercial grade Al metals. The samples were prepared by two methods, electrolytic extraction of precipitates from Al ingots and direct melting of appropriate amounts of raw materials. By the latter method, pure compounds have been obtained, whose spectra can be used as the standard spectra of these compounds to analyze the Mössbauer spectra of Al alloys.

  13. On the origin of magnetic a.c. susceptibility non-SRT anomalies in intermetallic compounds

    SciTech Connect

    Bartolome, J.; Garcia, L.M.; Lazaro, F.J.; Grincourt, Y.; Fuente, L.G. de la; Francisco, C. de; Munoz, J.M.; Fruchart, D.

    1994-03-01

    The anomaly detected in the magnetic a.c. susceptibility of many intermetallic compounds between 100 and 300 K, and in particular in Nd{sub 2}Fe{sub 14}B at 220 K, has been induced in a controlled manner by thermal annealing. The anomaly has been interpreted in terms of thermal activated processes of defects imposing their dynamical behavior on the domain walls coupled to them, thus solving the controversy on its origin.

  14. Protective Coatings

    NASA Technical Reports Server (NTRS)

    1980-01-01

    General Magnaplate Corporation's pharmaceutical machine is used in the industry for high speed pressing of pills and capsules. Machine is automatic system for molding glycerine suppositories. These machines are typical of many types of drug production and packaging equipment whose metal parts are treated with space spinoff coatings that promote general machine efficiency and contribute to compliance with stringent federal sanitation codes for pharmaceutical manufacture. Collectively known as "synergistic" coatings, these dry lubricants are bonded to a variety of metals to form an extremely hard slippery surface with long lasting self lubrication. The coatings offer multiple advantages; they cannot chip, peel or be rubbed off. They protect machine parts from corrosion and wear longer, lowering maintenance cost and reduce undesired heat caused by power-robbing friction.

  15. Nanostructured Coatings

    NASA Astrophysics Data System (ADS)

    Rivière, J.-P.

    In many branches of technology where surfaces are playing a growing role, the use of coatings is often the only way to provide surfaces with specific functional properties. For example, the austenitic stainless steels or titanium alloys exhibit poor resistance to wear and low hardness values, which limits the field of applications. The idea then is to develop new solutions which would improve the mechanical performance and durability of objects used in contact and subjected to mechanical forces in hostile gaseous or liquid environments. Hard coatings are generally much sought after to enhance the resistance to wear and corrosion. They are of particular importance because they constitute a class of protective coatings which is already widely used on an industrial scale to improve the hardness and lifetime of cutting tools.

  16. Spalling of Cu3Sn intermetallics in high-lead 95Pb5Sn solder bumps on Cu under bump metallization during solid-state annealing

    NASA Astrophysics Data System (ADS)

    Jang, Jin-Wook; Ramanathan, Lakshmi N.; Lin, Jong-Kai; Frear, Darrel R.

    2004-06-01

    We report the spalling of Cu3Sn intermetallics in high-lead 95Pb5Sn solder bumps on Cu under bump metallization (UBM) during solid state annealing. Upon reflow, the Cu3Sn intermetallics formed on Cu UBM. However, after solid state annealing at 170 °C, the Cu3Sn intermetallics spalled off from Cu UBM and the Pb phase filled the gap between the Cu3Sn intermetallics and Cu UBM. This is primarily explained by the loss of chemical adhesion between the Cu3Sn intermetallics and Cu UBM due to no additional chemical reaction. Thermodynamic principles are used to interpret the spalling phenomenon and the analysis showed that the interfacial free energy without spalling is greater than that with spalling after solid-state annealing. Spalling of the Cu3Sn intermetallics initiated at an open interface such as the edge of Cu UBM and finally extended to the flat interface at a slower rate.

  17. Thermal oxidation of the intermetallic phases Al8Mo3 and AlMo3

    NASA Astrophysics Data System (ADS)

    Oster, Michael; Tapp, Joshua; Hagenow, Alexander; Möller, Angela

    2017-07-01

    The thermal oxidation reactions of the intermetallic phases Al8Mo3 and AlMo3 were investigated and analyzed by ex-situ powder-x-ray diffraction (XRD), difference thermal analysis (DTA), thermogravimetry (TGA), and infrared spectroscopy (IR). The initial oxidation reactions in air were found to yield Al2O3 and AlMo3 in the case of Al8Mo3 (Tonset =725 °C), and MoO3 as well as Al8-xMo3 (Tonset =435 °C) for the pure intermetallic phase AlMo3, respectively. Thus, both intermetallic phases are coexisting in an equilibrium within a temperature range of 300 °C under oxidizing conditions. The formation of β-Al2(MoO4)3 followed the second oxidizing process of the respective minority component at elevated temperatures. Decomposition and evaporation of the volatile MoO3 yielded α-Al2O3 as the residue at 1000 °C.

  18. Impact Initiation of Pressed Al-based intermetallic Forming Powder Mixtures

    NASA Astrophysics Data System (ADS)

    Du, Siwei; Thadhani, Naresh

    2009-06-01

    Aluminum-based intermetallic forming powder mixtures (Ni-Al, Ta-Al, Nb-Al, Mo-Al and W-Al) were uniaxially pressed into 80% dense pellets, to study the impact initiation of reactions. The pressed pellets mounted in front of a projectile were impacted onto a steel anvil using a 7.62 mm gas gun, under a 50 millitorr vacuum. Projectiles made of copper, aluminum or poly carbonate and varying impact velocity (up to 500 m/s) provided different levels of stress, strain, and kinetic energy. The IMACON 200 framing camera was used to observe the transient deformation states and reaction ignition characteristics. AUTODYN 2D was used to simulate the densification and deformation process, and correlate with that observed by high-speed imaging. It is found that the continued straining following densification of the powder compact by the kinetic energy of the projectile, and the resulting stress are both contributing to the initiation of the intermetallic reaction. In this presentation the characteristics of impact initiated reactions in the various intermetallic systems will be presented.

  19. Impact Initiation of Pressed Al-Based Intermetallic-Forming Powder Mixture Compacts

    NASA Astrophysics Data System (ADS)

    Du, S. W.; Thadhani, N. N.

    2009-12-01

    Aluminum-based intermetallic forming powder mixtures (Ni-Al, Ta-Al, Nb-Al, Mo-Al and W-Al) were uniaxially pressed into 90% dense pellets, to study the impact initiation of reactions. The pressed pellets were mounted in front of a projectile and impacted onto a steel anvil using a 7.62 mm gas gun, under a 50 millitorr vacuum. Projectiles made of copper, aluminum or poly carbonate, and varying impact velocity (up to 500 m/s) provided different levels of stress, strain, and kinetic energy. The IMACON 200 framing camera was used to observe the transient densification, deformation, and reaction states. AUTODYN 2D was used to simulate the densification and deformation process, and correlate with that observed by high-speed imaging. It was found that the reaction initiates after continued straining following densification of the powder compact, illustrating that neither the kinetic energy and nor the resulting projectile-anvil equilibrated stress are independently controlling the initiation of the intermetallic reaction. Characteristics of threshold conditions for impact-initiated reactions in the various Al-based intermetallic powder-mixture compacts will be presented.

  20. Cerium-based, intermetallic-strengthened aluminum casting alloy: High-volume co-product development

    DOE PAGES

    Sims, Zachary C.; Weiss, David; McCall, S. K.; ...

    2016-05-23

    Here, several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanicalmore » properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.« less

  1. Cerium-based, intermetallic-strengthened aluminum casting alloy: High-volume co-product development

    SciTech Connect

    Sims, Zachary C.; Weiss, David; McCall, S. K.; McGuire, Michael A.; Ott, Ryan T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-05-23

    Here, several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanical properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.

  2. Evolution, Interaction, and Intrinsic Properties of Dislocations in Intermetallics: Anisotropic 3D Dislocation Dynamics Approach

    SciTech Connect

    Chen, Qian

    2008-01-01

    The generation, motion, and interaction of dislocations play key roles during the plastic deformation process of crystalline solids. 3D Dislocation Dynamics has been employed as a mesoscale simulation algorithm to investigate the collective and cooperative behavior of dislocations. Most current research on 3D Dislocation Dynamics is based on the solutions available in the framework of classical isotropic elasticity. However, due to some degree of elastic anisotropy in almost all crystalline solids, it is very necessary to extend 3D Dislocation Dynamics into anisotropic elasticity. In this study, first, the details of efficient and accurate incorporation of the fully anisotropic elasticity into 3D discrete Dislocation Dynamics by numerically evaluating the derivatives of Green's functions are described. Then the intrinsic properties of perfect dislocations, including their stability, their core properties and disassociation characteristics, in newly discovered rare earth-based intermetallics and in conventional intermetallics are investigated, within the framework of fully anisotropic elasticity supplemented with the atomistic information obtained from the ab initio calculations. Moreover, the evolution and interaction of dislocations in these intermetallics as well as the role of solute segregation are presented by utilizing fully anisotropic 3D dislocation dynamics. The results from this work clearly indicate the role and the importance of elastic anisotropy on the evolution of dislocation microstructures, the overall ductility and the hardening behavior in these systems.

  3. Preparation of nanocrystalline metal oxides and intermetallic phases by controlled thermolysis of organometallic coordination polymers

    NASA Astrophysics Data System (ADS)

    Rehbein, Marcus; Epple, Matthias; Fischer, R. Dieter

    2000-06-01

    Organometallic coordination polymers of the super-Prussian blue type [(Me 3Sn) nM(CN) 6] (Me=CH 3; n=3, 4; M=Fe, Co, Ru) were subjected to thermolysis in different atmospheres (air, argon, hydrogen/nitrogen). In air, oxides were found: Fe 2O 3/SnO 2 (crystalline and nanocrystalline), Co 2SnO 4 and RuO 2. In argon and in hydrogen, the intermetallic phases FeSn 2, CoSn 2, Ru 3Sn 7 and Fe 3SnC were obtained. A detailed mechanistic study was carried out using thermogravimetry (TG), X-ray diffraction (XRD), X-ray absorption spectroscopy (EXAFS) at Fe, Co, Ru and Sn K-edges, infrared spectroscopy (IR) and elemental analysis. Below 250°C, Me 3SnCN and (CN) 2 are released, whereas above 250°C oxidation or pyrolysis leads to the corresponding oxides or intermetallic phases. Polymeric cyanides containing at least two metals have turned out to be suitable precursors to prepare well-defined oxides and intermetallic phases at comparatively low temperature.

  4. Strong, ductile, and thermally stable Cu-based metal-intermetallic nanostructured composites

    PubMed Central

    Dusoe, Keith J.; Vijayan, Sriram; Bissell, Thomas R.; Chen, Jie; Morley, Jack E.; Valencia, Leopolodo; Dongare, Avinash M.; Aindow, Mark; Lee, Seok-Woo

    2017-01-01

    Bulk metallic glasses (BMGs) and nanocrystalline metals (NMs) have been extensively investigated due to their superior strengths and elastic limits. Despite these excellent mechanical properties, low ductility at room temperature and poor microstructural stability at elevated temperatures often limit their practical applications. Thus, there is a need for a metallic material system that can overcome these performance limits of BMGs and NMs. Here, we present novel Cu-based metal-intermetallic nanostructured composites (MINCs), which exhibit high ultimate compressive strengths (over 2 GPa), high compressive failure strain (over 20%), and superior microstructural stability even at temperatures above the glass transition temperature of Cu-based BMGs. Rapid solidification produces a unique ultra-fine microstructure that contains a large volume fraction of Cu5Zr superlattice intermetallic compound; this contributes to the high strength and superior thermal stability. Mechanical and microstructural characterizations reveal that substantial accumulation of phase boundary sliding at metal/intermetallic interfaces accounts for the extensive ductility observed. PMID:28067334

  5. TiNiSn: A gateway to the (1,1,1) intermetallic compounds

    SciTech Connect

    Cook, B.A.; Harringa, J.L.; Tan, Z.S.; Jesser, W.A.

    1996-06-01

    Recent awareness of the transport properties of Skutterudite pnictides has stimulated an interest in numerous other intermetallic compounds having a gap in the density of states at the Fermi level including the MNiSn compounds where M = (Ti, Zr, Hf). These intermetallic half-Heusler compounds are characterized by high Seebeck coefficients ({minus}150 to {minus}300 {micro}V/deg.) and reasonable carrier mobilities (30 to 50 cm{sup 2}/V-s) at room temperature which make them attractive candidates for intermediate temperature thermoelectric applications. Samples of TiNiSn were prepared by arc melting and homogenized by heat treatment. The temperature dependence of the electrical resistivity, Seebeck coefficient, and thermal diffusivity of these samples was characterized between 22 C and 900 C. The electrical resistivity and thermopower both decrease with temperature although the resistivity decreases at a faster rate. Electrical power factors in excess of 25 {micro}W/cm-C{sup 2} were observed in nearly single phase alloys within a 300 to 600 C temperature range. A brief survey of other selected ternary intermetallic compounds is also presented.

  6. Cerium-Based, Intermetallic-Strengthened Aluminum Casting Alloy: High-Volume Co-product Development

    NASA Astrophysics Data System (ADS)

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-07-01

    Several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanical properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.

  7. Cerium-based, intermetallic-strengthened aluminum casting alloy: High-volume co-product development

    SciTech Connect

    Sims, Zachary C.; Weiss, David; McCall, S. K.; McGuire, Michael A.; Ott, Ryan T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-05-23

    Here, several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanical properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.

  8. Cerium-based, intermetallic-strengthened aluminum casting alloy: High-volume co-product development

    DOE PAGES

    Sims, Zachary C.; Weiss, David; McCall, S. K.; ...

    2016-05-23

    Here, several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanicalmore » properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.« less

  9. Evolution, interaction, and intrinsic properties of dislocations in intermetallics: Anisotropic three-dimensional dislocation dynamics approach

    NASA Astrophysics Data System (ADS)

    Chen, Qian

    The generation, motion, and interaction of dislocations play key roles during the plastic deformation process of crystalline solids. 3D Dislocation Dynamics has been employed as a mesoscale simulation algorithm to investigate the collective and cooperative behavior of dislocations. Most current research on 3D Dislocation Dynamics is based on the solutions available in the framework of classical isotropic elasticity. However, due to some degree of elastic anisotropy in almost all crystalline solids, it is very necessary to extend 3D Dislocation Dynamics into anisotropic elasticity. In this study, first, the details of efficient and accurate incorporation of the fully anisotropic elasticity into 3D discrete Dislocation Dynamics by numerically evaluating the derivatives of Green's functions are described. Then the intrinsic properties of perfect dislocations, including their stability, their core properties and disassociation characteristics, in newly discovered rare earth-based intermetallics and in conventional intermetallics are investigated, within the framework of fully anisotropic elasticity supplemented with the atomistic information obtained from the ab initio calculations. Moreover, the evolution and interaction of dislocations in these intermetallics as well as the role of solute segregation are presented by utilizing fully anisotropic 3D dislocation dynamics. The results from this work clearly indicate the role and the importance of elastic anisotropy on the evolution of dislocation microstructures, the overall ductility and the hardening behavior in these systems.

  10. Strong, ductile, and thermally stable Cu-based metal-intermetallic nanostructured composites

    NASA Astrophysics Data System (ADS)

    Dusoe, Keith J.; Vijayan, Sriram; Bissell, Thomas R.; Chen, Jie; Morley, Jack E.; Valencia, Leopolodo; Dongare, Avinash M.; Aindow, Mark; Lee, Seok-Woo

    2017-01-01

    Bulk metallic glasses (BMGs) and nanocrystalline metals (NMs) have been extensively investigated due to their superior strengths and elastic limits. Despite these excellent mechanical properties, low ductility at room temperature and poor microstructural stability at elevated temperatures often limit their practical applications. Thus, there is a need for a metallic material system that can overcome these performance limits of BMGs and NMs. Here, we present novel Cu-based metal-intermetallic nanostructured composites (MINCs), which exhibit high ultimate compressive strengths (over 2 GPa), high compressive failure strain (over 20%), and superior microstructural stability even at temperatures above the glass transition temperature of Cu-based BMGs. Rapid solidification produces a unique ultra-fine microstructure that contains a large volume fraction of Cu5Zr superlattice intermetallic compound; this contributes to the high strength and superior thermal stability. Mechanical and microstructural characterizations reveal that substantial accumulation of phase boundary sliding at metal/intermetallic interfaces accounts for the extensive ductility observed.

  11. Microstructure and Tribological Properties of Mo–40Ni–13Si Multiphase Intermetallic Alloy

    PubMed Central

    Song, Chunyan; Wang, Shuhuan; Gui, Yongliang; Cheng, Zihao; Ni, Guolong

    2016-01-01

    Intermetallic compounds are increasingly being expected to be utilized in tribological environments, but to date their implementation is hindered by insufficient ductility at low and medium temperatures. This paper presents a novel multiphase intermetallic alloy with the chemical composition of Mo–40Ni–13Si (at %). Microstructure characterization reveals that a certain amount of ductile Mo phases formed during the solidification process of a ternary Mo–Ni–Si molten alloy, which is beneficial to the improvement of ductility of intermetallic alloys. Tribological properties of the designed alloy—including wear resistance, friction coefficient, and metallic tribological compatibility—were evaluated under dry sliding wear test conditions at room temperature. Results suggest that the multiphase alloy possesses an excellent tribological property, which is attributed to unique microstructural features and thereby a good combination in hardness and ductility. The corresponding wear mechanism is explained by observing the worn surface, subsurface, and wear debris of the alloy, which was found to be soft abrasive wear. PMID:28774106

  12. Formation of optical properties of intermetallic nanoclusters formed by sequential ion implantation

    SciTech Connect

    Zuhr, R.A.; Magruder, R.H. III; Anderson, T.S.

    1997-09-01

    Recent demonstrations that large third order nonlinear responses can be achieved in metal nanocluster glass composites are of significant interest because of their potential for use in all optical switching networks. These composite materials exhibit picosecond switching and relaxation times, thermal and chemical stability, high laser damage thresholds, and low two photon absorption. Ion implantation has been shown to be a useful fabrication method to form these nanoclusters in silica because of its ability to produce thin films in waveguide configurations containing a high volume fraction (> 1%) of metal colloids with well defined vertical and horizontal dimensional control. Using sequential ion implantation of more than one element the authors can modify the composition and microstructure of the composites by forming intermetallic metal colloids. In this work the authors report on the improved optical response of metallic nanocluster composites formed by sequential implantation of Cd and Ag and Sb and Ag. Characterization of the samples by transmission electron microscopy (TEM) reveals that approximately spherical metallic colloids are formed for all implanted species during the implantation process. Selected area diffraction patterns indicate that the colloids formed are intermetallic in composition. Linear optical absorption measurements made at room temperature in air from 900 to 200 nm show significant changes in both the magnitude and wavelength of the surface plasmon resonance. The formation of intermetallic nanoclusters results in changes in both the linear and nonlinear optical properties of the composite material that are not possible with single element colloids alone. The results are explained in terms of effective medium theory.

  13. Gold Coating

    NASA Technical Reports Server (NTRS)

    1997-01-01

    Epner Technology Inc. responded to a need from Goddard Space Flight Center for the ultimate in electroplated reflectivity needed for the Mars Global Surveyor Mars Orbiter Laser Altimeter (MOLA). Made of beryllium, the MOLA mirror was coated by Epner Technology Laser Gold process, specially improved for the project. Improved Laser Gold- coated reflectors have found use in an epitaxial reactor built for a large semiconductor manufacturer as well as the waveguide in Braun-Thermoscan tympanic thermometer and lasing cavities in various surgical instruments.

  14. Multiple-cracking phenomenon of the galvannealed coating layer on steels under thermal and tensile stresses

    NASA Astrophysics Data System (ADS)

    Ochiai, S.; Okuda, H.; Iwamoto, S.; Tomida, T.; Nakamura, T.; Tanaka, M.; Hojo, M.

    2005-07-01

    The multiple-cracking phenomenon of the Fe-Zn intermetallic coating layer on the hot-dip galvannealed (GA) steels under thermal and tensile stresses was studied experimentally by tensile tests and analytically by means of the finite-element analysis. The multiple cracking of the coating layer had occurred in the as-supplied samples, and it progressed with increasing applied strain. Based on the calculated dependence of the stress of the coating layer on the crack spacing and applied strain, the multiple cracking in the as-supplied samples was accounted for by the thermally induced residual stress, and the further multiple cracking with increasing applied strain was accounted for by the increased stress of the coating layer. The experimentally observed decrease of the average crack spacing with increasing applied strain was described well, and the tensile strength of the coating layer was estimated to be 260 MPa, by application of the calculated relation between the increased stress of the coating layer and applied strain. The influences of the thickness of the coating layer and the substrate material on the multiple cracking were discussed based the stress analysis. It was revealed that the thinner the coating layer and the higher the flow stress of the substrate, the higher the stress of the coating layer becomes and, therefore, the smaller the crack spacing becomes.

  15. Effect of Mn and Fe on the Formation of Fe- and Mn-Rich Intermetallics in Al-5Mg-Mn Alloys Solidified Under Near-Rapid Cooling.

    PubMed

    Liu, Yulin; Huang, Gaoren; Sun, Yimeng; Zhang, Li; Huang, Zhenwei; Wang, Jijie; Liu, Chunzhong

    2016-01-29

    Mn was an important alloying element used in Al-Mg-Mn alloys. However, it had to be limited to a low level (<1.0 wt %) to avoid the formation of coarse intermetallics. In order to take full advantage of the benefits of Mn, research was carried out to investigate the possibility of increasing the content of Mn by studying the effect of cooling rate on the formation of Fe- and Mn-rich intermetallics at different content levels of Mn and Fe. The results indicated that in Al-5Mg-Mn alloy with low Fe content (<0.1 wt %), intermetallic Al₆(Fe,Mn) was small in size and amount. With increasing Mn content, intermetallic Al₆(Fe,Mn) increased, but in limited amount. In high-Fe-containing Al-5Mg-Mn alloys (0.5 wt % Fe), intermetallic Al₆(Fe,Mn) became the dominant phase, even in the alloy with low Mn content (0.39 wt %). Cooling rate played a critical role in the refinement of the intermetallics. Under near-rapid cooling, intermetallic Al₆(Fe,Mn) was extremely refined. Even in the high Mn and/or high-Fe-containing alloys, it still demonstrated fine Chinese script structures. However, once the alloy composition passed beyond the eutectic point, the primary intermetallic Al₆(Fe,Mn) phase displayed extremely coarse platelet-like morphology. Increasing the content of Fe caused intermetallic Al₆(Fe,Mn) to become the primary phase at a lower Mn content.

  16. Cavitation Erosion in Hydraulic Turbine Components and Mitigation by Coatings: Current Status and Future Needs

    NASA Astrophysics Data System (ADS)

    Singh, Raghuvir; Tiwari, S. K.; Mishra, Suman K.

    2012-07-01

    Cavitation erosion is a frequently observed phenomenon in underwater engineering materials and is the primary reason for component failure. The damage due to cavitation erosion is not yet fully understood, as it is influenced by several parameters, such as hydrodynamics, component design, environment, and material chemistry. This article gives an overview of the current state of understanding of cavitation erosion of materials used in hydroturbines, coatings and coating methodologies for combating cavitation erosion, and methods to characterize cavitation erosion. No single material property fully characterizes the resistance to cavitation erosion. The combination of ultimate resilience, hardness, and toughness rather may be useful to estimate the cavitation erosion resistance of material. Improved hydrodynamic design and appropriate surface engineering practices reduce damage due to cavitation erosion. The coatings suggested for combating the cavitation erosion encompasses carbides (WC Cr2C3, Cr3C2, 20CrC-80WC), cermets of different compositions (e.g., 56W2C/Ni/Cr, 41WC/Ni/Cr/Co), intermetallic composites, intermetallic matrix composites with TiC reinforcement, composite nitrides such as TiAlN and elastomers. A few of them have also been used commercially. Thermal spraying, arc plasma spraying, and high velocity oxy-fuel (HVOF) processes have been used commercially to apply the coatings. Boronizing, laser surface hardening and cladding, chemical vapor deposition, physical vapor deposition, and plasma nitriding have been tried for surface treatments at laboratory levels and have shown promise to be used on actual components.

  17. Carbon-coated nanoparticle superlattices for energy applications

    NASA Astrophysics Data System (ADS)

    Li, Jun; Yiliguma, Affa; Wang, Yifei; Zheng, Gengfeng

    2016-07-01

    Nanoparticle (NP) superlattices represent a unique material architecture for energy conversion and storage. Recent reports on carbon-coated NP superlattices have shown exciting electrochemical properties attributed to their rationally designed compositions and structures, fast electron transport, short diffusion length, and abundant reactive sites via enhanced coupling between close-packed NPs, which are distinctive from their isolated or disordered NP or bulk counterparts. In this minireview, we summarize the recent developments of highly-ordered and interconnected carbon-coated NP superlattices featuring high surface area, tailorable and uniform doping, high conductivity, and structure stability. We then introduce the precisely-engineered NP superlattices by tuning/studying specific aspects, including intermetallic structures, long-range ordering control, and carbon coating methods. In addition, these carbon-coated NP superlattices exhibit promising characteristics in energy-oriented applications, in particular, in the fields of lithium-ion batteries, fuel cells, and electrocatalysis. Finally, the challenges and perspectives are discussed to further explore the carbon-coated NP superlattices for optimized electrochemical performances.

  18. Formation of a diffusion-based intermetallic interface layer in friction stir welded dissimilar Al-Cu lap joints

    NASA Astrophysics Data System (ADS)

    Marstatt, R.; Krutzlinger, M.; Luderschmid, J.; Zaeh, M. F.; Haider, F.

    2017-03-01

    The joining of dissimilar metals is an important issue in modern lightweight design. Friction Stir Welding (FSW) is suitable for this task since the solidus temperature is usually not exceeded during the process. As a consequence, dissimilar joints can be produced with a minimum of deteriorating intermetallic phases. The latest studies showed the formation of intermetallic layers at the bonding interface with no significant negative influence on the seam quality. In this study, those intermetallic nanolayers at the interface of aluminium / copper lap joints were analysed. For the experiments, the commercially pure alloys EN AW-1050 and CW008A were chosen. The process temperature changed with respect to the parameter setup and was measured at different locations of the seam. The intermetallic layers at the interface were analysed by scanning electron microscopy (SEM) and scanning transmission electron microscopy (STEM). The experiments show that the thickness of the interlayer clearly correlates with the process temperature using an Arrhenius equation. It is supposed, that the rotating probe removes the oxide layers of the metal surfaces and a metallic bonding between the Al- and the Cu-phase is formed. Due to the elevated temperature after the probe has passed, the intermetallic layer has emerged by interdiffusion.

  19. COATING METHOD

    DOEpatents

    Townsend, R.G.

    1959-08-25

    A method is described for protectively coating beryllium metal by etching the metal in an acid bath, immersing the etched beryllium in a solution of sodium zincate for a brief period of time, immersing the beryllium in concentrated nitric acid, immersing the beryhlium in a second solution of sodium zincate, electroplating a thin layer of copper over the beryllium, and finally electroplating a layer of chromium over the copper layer.

  20. Surface composition of ordered intermetallic compounds PtBi and PtPb

    NASA Astrophysics Data System (ADS)

    Blasini, D. R.; Rochefort, D.; Fachini, E.; Alden, L. R.; DiSalvo, F. J.; Cabrera, C. R.; Abruña, H. D.

    2006-07-01

    The surface composition of bulk electrodes made from the ordered intermetallic phases PtBi and PtPb has been studied by ex-situ X-ray photoelectron spectroscopy (XPS) after being subjected to various electrochemical treatments. Analysis of the freshly polished surfaces showed that in the surface and near surface regions the less-noble metals; Bi and Pb are oxidized to a significant extent (28% and 41%, respectively). Upon cycling to increasingly positive potentials, the fraction of oxidized to metallic forms of Bi and Pb decreased gradually to reach the minimal values of 7% and 6% at +400 mV vs. Ag/AgCl (saturated KCl). The observed decrements are due to leaching of surface oxides; Bi 2O 3 on PtBi and PbCO 3 or Pb(OH) 2 on PtPb. When the potential sweep was extended to more positive values, there was a linear decrease in the surface concentration of the less-noble metal, along with a slight increase in the amount of the species in their oxidized state (Bi 2O 3 for PtBi and PbSO 4 for PtPb). Leaching of Bi from the electrode surface occurs in accordance to the Pourbaix diagram for elemental bismuth, indicating no significant increase in stability arising from the formation of an intermetallic phase with platinum. In the case of PtPb, however, the Pb starts to dissolve away at potentials significantly more positive (+800 mV) than what was anticipated from the Pourbaix diagram. The results obtained here are in accord with our previous observations on the effects of electrochemical pre-treatment on these intermetallic phases for the electrocatalytic oxidation of formic acid and other potential fuel cell fuels.

  1. Dissolution of Cu/Mg Bearing Intermetallics in Al-Si Foundry Alloys

    NASA Astrophysics Data System (ADS)

    Javidani, Mousa; Larouche, Daniel; Grant Chen, X.

    2016-10-01

    Evolutions of the Cu/Mg bearing intermetallics were thoroughly investigated in four Al-Si hypoeutectic alloys containing various Cu (1 and 1.6 wt pct) and Mg (0.4 and 0.8 wt pct) contents. The area fractions of Cu/Mg bearing phases before and after solution heat treatment (SHT) were quantified to evaluate the solubility/stability of the phases. Two Mg-bearing intermetallics (Q-Al5Cu2Mg8Si6, π-Al8FeMg3Si6) which appear as gray color under optical microscope were discriminated by the developed etchant. Moreover, the concentrations of the elements (Cu, Mg, and Si) in α-Al were analyzed. The results illustrated that in the alloys containing ~0.4 pct Mg, Q-Al5Cu2Mg8Si6 phase was dissolved after 6 hours of SHT at 778 K (505 °C); but containing in the alloys ~0.8 pct Mg, it was insoluble/ partially soluble. Furthermore, after SHT at 778 K (505 °C), Mg2Si was partially substituted by Q-phase. Applying a two-step SHT [6 hours@778 K (505 °C) + 8 hours@798 K (525 °C)] in the alloys containing ~0.4 pct Mg helped to further dissolve the remaining Mg bearing intermetallics and further modified the microstructure, but in the alloys containing ~0.8 pct Mg, it caused partial melting of Q-phase. Thermodynamic calculations were carried out to assess the phase formation in equilibrium and in non-equilibrium conditions. There was an excellent agreement between the experimental results and the predicted results.

  2. Brittle intermetallic compound makes ultrastrong low-density steel with large ductility

    NASA Astrophysics Data System (ADS)

    Kim, Sang-Heon; Kim, Hansoo; Kim, Nack J.

    2015-02-01

    Although steel has been the workhorse of the automotive industry since the 1920s, the share by weight of steel and iron in an average light vehicle is now gradually decreasing, from 68.1 per cent in 1995 to 60.1 per cent in 2011 (refs 1, 2). This has been driven by the low strength-to-weight ratio (specific strength) of iron and steel, and the desire to improve such mechanical properties with other materials. Recently, high-aluminium low-density steels have been actively studied as a means of increasing the specific strength of an alloy by reducing its density. But with increasing aluminium content a problem is encountered: brittle intermetallic compounds can form in the resulting alloys, leading to poor ductility. Here we show that an FeAl-type brittle but hard intermetallic compound (B2) can be effectively used as a strengthening second phase in high-aluminium low-density steel, while alleviating its harmful effect on ductility by controlling its morphology and dispersion. The specific tensile strength and ductility of the developed steel improve on those of the lightest and strongest metallic materials known, titanium alloys. We found that alloying of nickel catalyses the precipitation of nanometre-sized B2 particles in the face-centred cubic matrix of high-aluminium low-density steel during heat treatment of cold-rolled sheet steel. Our results demonstrate how intermetallic compounds can be harnessed in the alloy design of lightweight steels for structural applications and others.

  3. Brittle intermetallic compound makes ultrastrong low-density steel with large ductility.

    PubMed

    Kim, Sang-Heon; Kim, Hansoo; Kim, Nack J

    2015-02-05

    Although steel has been the workhorse of the automotive industry since the 1920s, the share by weight of steel and iron in an average light vehicle is now gradually decreasing, from 68.1 per cent in 1995 to 60.1 per cent in 2011 (refs 1, 2). This has been driven by the low strength-to-weight ratio (specific strength) of iron and steel, and the desire to improve such mechanical properties with other materials. Recently, high-aluminium low-density steels have been actively studied as a means of increasing the specific strength of an alloy by reducing its density. But with increasing aluminium content a problem is encountered: brittle intermetallic compounds can form in the resulting alloys, leading to poor ductility. Here we show that an FeAl-type brittle but hard intermetallic compound (B2) can be effectively used as a strengthening second phase in high-aluminium low-density steel, while alleviating its harmful effect on ductility by controlling its morphology and dispersion. The specific tensile strength and ductility of the developed steel improve on those of the lightest and strongest metallic materials known, titanium alloys. We found that alloying of nickel catalyses the precipitation of nanometre-sized B2 particles in the face-centred cubic matrix of high-aluminium low-density steel during heat treatment of cold-rolled sheet steel. Our results demonstrate how intermetallic compounds can be harnessed in the alloy design of lightweight steels for structural applications and others.

  4. Hydrogen occupancy in the RNi{sub 4}Mg (R=Y, La, Ce, and Nd) intermetallic compounds and hydrides

    SciTech Connect

    Hahn-Herrera, Otto; Orgaz, Emilio; Aburto, Andrea

    2009-10-15

    We have investigated the effect of hydrogen on the electronic strtucture of the RNi{sub 4}Mg (R=Y, La, Ce, Pr, and Nd) intermetallics. By means of a two-step approach, the projected plane-wave and linearized plane-waves methods, we studied the hydrogen-insertion energetics on the intermetallic matrix and the H-vacancy formation in the hydride compound. We found that particular interstitial sites in the intermetallics are suitable to allocate hydrogen and form a solid solution. The effect of these interstitials on the electronic structure is discussed. In the other hand, the hydrogen-occupied sites in the hydride are found to be energetically equivalent.

  5. Superplasticity and solid state bonding of the TiAl intermetallic compound with micro- and submicrocrystalline structure

    SciTech Connect

    Lutfullin, R.Ya.; Imayev, R.M.; Kaibyshev, O.A.; Hismatullin, F.N.; Imayev, V.M.

    1995-11-01

    The use of superplastic phenomenon makes it possible to reduce considerably the temperature of solid state bonding of the TiAl intermetallic compound as compared with conventional diffusion bonding. At decreasing the superplastic deformation temperature due to the reduction of the grain size an adequate decrease of the temperature threshold of solid state weldability of the TiAl intermetallic compound was observed. In the TiAl intermetallic compound with submicrocrystalline grain size the formation of a sound solid state joint occurs in the process of deformation at the temperature t = 850 C and strain {var_epsilon} = 10%. Since the temperature-strain-rate conditions of solid state bonding and those of superplasticity coincide, it is assumed that the mechanism controlling the bonding process is grain boundary sliding, the main deformation mechanism of superplasticity.

  6. Intermetallic M--Sn.sub.5 (M=Fe, Cu, Co, Ni) compound and a method of synthesis thereof

    DOEpatents

    Wang, Xiao-Liang; Han, Weiqiang

    2017-09-05

    Novel intermetallic materials are provided that are composed of tin and one or more additional metal(s) having a formula M.sub.(1-x)-Sn.sub.5, where -0.1.ltoreq.x.ltoreq.0.5, with 0.01.ltoreq.x.ltoreq.0.4 being more preferred and the second metallic element (M) is selected from iron (Fe), copper (Cu), cobalt (Co), nickel (Ni), and a combination of two or more of those metals. Due to low concentration of the second metallic element, the intermetallic compound affords an enhanced capacity applicable for electrochemical cells and may serve as an intermediate phase between Sn and MSn.sub.2. A method of synthesizing these intermetallic materials is also disclosed.

  7. Influences of Hydrogen Micropores and Intermetallic Particles on Fracture Behaviors of Al-Zn-Mg-Cu Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Su, Hang; Yoshimura, Takuro; Toda, Hiroyuki; Bhuiyan, Md. Shahnewaz; Uesugi, Kentaro; Takeuchi, Akihisa; Sakaguchi, Nobuhito; Watanabe, Yoshio

    2016-12-01

    The combined effects of hydrogen micropores and intermetallic particles on the voids initiation and growth behavior of Al-Zn-Mg-Cu aluminum alloys during deformation and fracture are investigated with the help of the high-resolution X-ray tomography. It is interesting to note that the high-hydrogen concentration induced by an EDM cutting process results in the initiation of quasi-cleavage fracture near surface. With the increase of strain, the quasi-cleavage fracture is gradually replaced by dimple fracture. Voids initiation related to the dimple fracture is caused by both intermetallic particles fracture and interfacial debonding between particles and matrix. The nucleation of hydrogen micropores on intermetallic particles accelerates the voids initiation. The existence of triaxial stress ahead of the tip of a quasi-cleavage crack enhances growth rate for both hydrogen micropores and voids.

  8. Thermal radiative properties: Coatings.

    NASA Technical Reports Server (NTRS)

    Touloukian, Y. S.; Dewitt, D. P.; Hernicz, R. S.

    1972-01-01

    This volume consists, for the most part, of a presentation of numerical data compiled over the years in a most comprehensive manner on coatings for all applications, in particular, thermal control. After a moderately detailed discussion of the theoretical nature of the thermal radiative properties of coatings, together with an overview of predictive procedures and recognized experimental techniques, extensive numerical data on the thermal radiative properties of pigmented, contact, and conversion coatings are presented. These data cover metallic and nonmetallic pigmented coatings, enamels, metallic and nonmetallic contact coatings, antireflection coatings, resin coatings, metallic black coatings, and anodized and oxidized conversion coatings.

  9. Processing, properties, and ballistic performance of titanium-aluminum titanium metal-intermetallic laminate (MIL) composites

    NASA Astrophysics Data System (ADS)

    Harach, David John

    2000-10-01

    A systematic investigation into the processing of Ti-Al3Ti metal-intermetallic laminate (MIL) composites from elemental titanium and aluminum foils in open air by a novel one step technique, and subsequent characterization, physical, mechanical and ballistic testing was carried out. Al3Ti is the only intermetallic phase to form, and no oxides or other phases are formed. Composites with Ti volume fractions of ˜0, 14, 20, 35, and 57 percent can be processed consistently, with measured density agreeing well with calculated density. The intermetallic reaction occurs in two parts that are linear with respect to Al3Ti growth with time: oxide controlled diffusion of Al, and the order of magnitude faster chemical reaction that occurs after the oxide layer breaks down and transient liquid phases are formed. A reaction model based on the production of Al3Ti spheroids that are ejected from the Ti reaction surface has been developed, and is titled reactive foil sintering. Quasi-static and dynamic compression tests resulted in maximum yield stresses for the 20Ti composite, and end-confined quasi-static and dynamic compression tests, tension tests, and 3-point bend tests resulted in maximum yield stresses and bending loads for the 35Ti composite. Maximum yield stresses occurred in specimens tested with layers parallel to the load. Arrester orientation R-curve testing was completed for the 14Ti composite under large-scale bridging conditions, with initiation toughness values obtained for 20Ti and 35Ti which developed cracks in the intermetallic layer growing perpendicular to the load axis. Divider orientation R-curves were obtained, with the 20Ti and 35Ti curves closely approaching calculated steady-state toughness values. Ballistics testing of bonded Ti, bonded Ti-Al, 5Ti, 14Ti, 35Ti, 57Ti, and Al3Ti at projectile velocities of 500--700 m/s resulted in the 14Ti and 35Ti having the best ballistic performance based on mass efficiency. Ballistics testing of 14Ti, 20Ti, and 35Ti

  10. Method of fabricating a homogeneous wire of inter-metallic alloy

    DOEpatents

    Ohriner, Evan Keith; Blue, Craig Alan

    2001-01-01

    A method for fabricating a homogeneous wire of inter-metallic alloy comprising the steps of providing a base-metal wire bundle comprising a metal, an alloy or a combination thereof; working the wire bundle through at least one die to obtain a desired dimension and to form a precursor wire; and, controllably heating the precursor wire such that a portion of the wire will become liquid while simultaneously maintaining its desired shape, whereby substantial homogenization of the wire occurs in the liquid state and additional homogenization occurs in the solid state resulting in a homogenous alloy product.

  11. Quantum Mechanical Approach to Understanding Microstructural and Mechanical Properties in Intermetallics

    DTIC Science & Technology

    1992-04-22

    D022 for NbAI3 (VAI 3 ) (in a broad sense, Jones’ explanation for the Hume -Rothery rule [7]). 2. ELECTRONIC STRUCTURE AND MECHANICAL PROPERTIES A. Anti...Yoshida, Mater. Sci. and Eng. 1Z, 95 (1973). 18. D.M. Dimiduk and D.B. Miracle , in High-Temperature Ordered Intermetallic Alloys II, MRS Symp. Proc. Vol...Mazdiyasni, D.B. Miracle , D.M. Dimiduk, M.G. Mendiratta and P.R. Sabramanian, Scripta Metall. 2.,. 327 (1989). 39. A.J. Macland and D. Narsimhan, in High

  12. FIB and TEM observations of defects in hot-dip zinc coatings.

    PubMed

    Hong, Moon-Hi; Saka, Hiroyasu

    2004-01-01

    The characteristic ability of FIB (focused ion beam) fabrication to remove materials from a very small and/or precisely located slab using an accelerated Ga ion beam were employed to prepare cross-sectional thin films of zinc-coated steel sheets composed of Fe-Zn intermetallic compounds. A few defects observed frequently on the galvannealed (GA) coating surface were analyzed. Streaky marks indicated the rich concentration of oxides at the interface between the galvannealed coating and the steel substrate. The annealing experiment indicated the existence of Mn and Si oxides on the steel substrate. The grain size of ferrite in the extreme surface of the substrate was smaller as compared with conventional IF (Interstitial Free) steels. Furthermore, some superlattice spots were observed at the fine ferrite grain. Defects that are termed 'wavy pattern' and 'dross' were also analyzed by the combination of the FIB and TEM (Transmission Electron Microscope) techniques.

  13. Study on Fe-Al-Si in situ composite coating fabricated by laser cladding

    NASA Astrophysics Data System (ADS)

    Zhao, Long-zhi; Zhao, Ming-Juan; Li, De-Ying; Zhang, Jian; Xiong, Guang-Yao

    2012-02-01

    Fe-Al-Si in situ composite coating was fabricated on the surface of ASTM A283Gr.D steel by laser cladding with the preplaced powder. The influence of powder composition, laser power and scanning speed on microstructure, microhardness and wear resistance were investigated in this paper. The results show that Fe-Al-Si in situ composite coating with the good metallurgical bond mainly consists of Fe, SiO2 and Al2Fe3Si4 intermetallic compound. With the increase of laser power and scanning speed, the grain size of coating gets the minimum value. With the increase of laser power and scanning speed, microhardness and wear resistance both get the peak vaule, and their value are three times and 3.5 times those of substrate, respectively. The optimum parameters are followed as: the ratio of the preplaced composite powder: 8:1:1, laser power: 1600 W and scanning speed: 400 mm/min.

  14. Evolution of the Spectral Emissivity and Phase Transformations of the Al-Si Coating on Usibor® 1500P Steel During Austenitization

    NASA Astrophysics Data System (ADS)

    Shi, Cangji; Daun, Kyle J.; Wells, Mary A.

    2016-12-01

    Usibor® 1500P coupons are austenitized in a Gleeble 3500 thermomechanical simulator using a two-step heating procedure in an argon atmosphere. Variations in spectral emissivity are measured in-situ using a near infrared spectrometer and ex situ with a Fourier transform infrared reflectometer. Microstructural evolution and surface roughness are investigated using optical microscopy, FE-scanning electron microscopy, and a surface profilometer. A series of phase transformations of Al-Fe-Si intermetallic phases at the coating/steel substrate interface cause the surface phase and surface roughness to change, which in turn influences the spectral emissivity. At the beginning of the first heating step, the coupons have very low spectral emissivity, due to the molten Al-Si coating. Spectral emissivity increases significantly with increasing soak time from 5 to 12 minutes, associated with the surface phase transformation of the coating into Al7Fe2Si intermetallic phase and an increase in surface roughness. Through the second step heating at 1173 K (900 °C), the spectral emissivity shows a gradually decreasing trend with increasing soak time, caused by the surface phase transformation from Al5Fe2 into AlFe intermetallic phase with a decrease in surface roughness.

  15. Evolution of Fragmented Fe-Intermetallic Compounds in the Semi-Solid State of Al-Mg-Si-Fe Alloys by Deformation Semi-Solid Forming Process

    NASA Astrophysics Data System (ADS)

    Phongphisutthinan, Chakkrist; Tezuka, Hiroyasu; Kobayashi, Equo; Sato, Tatsuo

    Fe-intermetallic compounds are commonly considered as a harmful phase in the recycled aluminum alloys. The Deformation Semi-Solid Forming (D-SSF) process has advantages to modify these harmful compounds into more favorable particles by thermo-mechanical deformation and subsequently heating to the semi-solid state. The evolution of fragmented Fe-intermetallic compounds of the Al-Mg-Si-Fe alloy was investigated during heating to various semi-solid temperatures. The fragmented Fe-intermetallic compound was transformed into the polyhedral shape in the initial stage and subsequently spheroidized shape at the low semi-solid temperatures between 580-610°C. At temperatures higher than 613°C, fragmented Fe-intermetallic compounds completely melt into the liquid phase with long holding time. The Fe-intermetallic compounds are stable as solid phase at low semi-solid temperature and metastable at high semi-solid temperature.

  16. Pulse electrodeposition of adherent nickel coatings onto anodized aluminium surfaces

    NASA Astrophysics Data System (ADS)

    Frantz, Cédric; Vichery, Charlotte; Zechner, Johannes; Frey, Damian; Bürki, Gerhard; Cebeci, Halil; Michler, Johann; Philippe, Laetitia

    2015-03-01

    Aluminium is one of the mostly used elements in the industry because of its abundance and low weight. However, the deposition of a metallic coating requires performing the so-called zincate pre-treatment in order to allow the formation of inter-metallic bonds and thereby achieving sufficient adherence. In this work, porous anodic aluminium oxide (AAO) is used as an anchoring intermediate layer for nickel coatings. AAO is grown anodically in sulfuric acid and nickel coatings are deposited by potentiostatic reverse pulse electrodeposition onto as-anodized aluminium surfaces. The electrodeposition of nickel is initiated onto the electrochemically thinned barrier layer of AAO and pursued until the complete covering of the oxide. The electrochemical behavior of Watts and sulfamate baths is investigated by cyclic voltammetry for different barrier layer thickness, allowing to validate the thinning conditions and to determine the appropriate deposition potential of nickel. GD-OES measurements show that low duty cycles are necessary to achieve high filling ratio of the AAO. SEM micrographs show that a smooth uniform coating is obtained when nickel is deposited in presence of additives.

  17. Design of Bulk Metallic Glasses and Glass Matrix Composites Near Intermetallic Composition by the Principle of Competitive Growth

    NASA Astrophysics Data System (ADS)

    Ma, G. Z.; Chen, D.

    2016-11-01

    A Cu49Zr51 intermetallic is used as a base for synthesizing metallic glasses and composites with glass matrixes [(Cu49Zr51)100 - x Al x , where x = 0, 2, 4, 6, 8, 10 and 12 at.%]. The introduction of aluminum raises the microhardness and the ultimate compressive strength. In addition, the suppression of formation of crystalline phase upon the introduction of 8 at.% Al provides a glass-like structure in alloy (Cu49Zr51)92Al8. The formation of the glass-like structure is discussed within the concept of competitive nucleation of different intermetallics.

  18. Development of Thermal Spraying and Coating Techniques by Using Thixotropic Slurries Including Metals and Ceramics Particles

    NASA Astrophysics Data System (ADS)

    Kirihara, S.; Itakura, Y.; Tasaki, S.

    2013-03-01

    Thermal nanoparticles coating and microlines patterning were newly developed as novel technologies to fabricate fine ceramics layers and geometrical intermetallics patterns for mechanical properties modulations of practical alloys substrates. Nanometer sized alumina particles were dispersed into acrylic liquid resins, and the obtained slurries were sputtered by using compressed air jet. The slurry mists could blow into the arc plasma with argon gas spraying. On stainless steels substrates, the fine surface layers with high wear resistance were formed. In cross sectional microstructures of the coated layers, micromater sized cracks or pores were not observed. Subsequently, pure aluminum particles were dispersed into photo solidified acrylic resins, and the slurry was spread on the stainless steel substrates by using a mechanical knife blade. On the substrates, microline patterns with self similar fractal structures were drawn and fixed by using scanning of an ultra violet laser beam. The patterned pure metal particles were heated by the argon arc plasma spray assisting, and the intermetallics or alloys phases with high hardness were created through reaction diffusions. Microstructures in the coated layers and the patterned lines were observed by using a scanning electron microscopy.

  19. MCrAlY bond coat with enhanced yttrium

    DOEpatents

    Jablonski, Paul D.; Hawk, Jeffrey A.

    2016-08-30

    One or more embodiments relates to a method of producing an MCrAlY bond coat comprising an MCrAlY layer in contact with a Y--Al.sub.2O.sub.3 layer. The MCrAlY layer is comprised of a .gamma.-M solid solution, a .beta.-MAl intermetallic phase, and Y-type intermetallics. The Y--Al.sub.2O.sub.3 layer is comprised of Yttrium atoms coordinated with oxygen atoms comprising the Al.sub.2O.sub.3 lattice. The method comprises depositing an MCrAlY material on a substrate, applying an Y.sub.2O.sub.3 paste, and heating the substrate in a non-oxidizing atmosphere at a temperature between 400-1300.degree. C. for a time sufficient to generate the Y--Al.sub.2O.sub.3 layer. Both the MCrAlY layer and the Y--Al.sub.2O.sub.3 layer have a substantial absence of Y.sub.2O.sub.3, YAG, and YAP phases.

  20. NICKEL COATED URANIUM ARTICLE

    DOEpatents

    Gray, A.G.

    1958-10-01

    Nickel coatings on uranium and various methods of obtaining such coatings are described. Specifically disclosed are such nickel or nickel alloy layers as barriers between uranium and aluminum- silicon, chromium, or copper coatings.

  1. Corrosion resistant coating

    DOEpatents

    Wrobleski, Debra A.; Benicewicz, Brian C.; Thompson, Karen G.; Bryan, Coleman J.

    1997-01-01

    A method of protecting a metal substrate from corrosion including coating a metal substrate of, e.g., steel, iron or aluminum, with a conductive polymer layer of, e.g., polyaniline, coating upon said metal substrate, and coating the conductive polymer-coated metal substrate with a layer of a topcoat upon the conductive polymer coating layer, is provided, together with the resultant coated article from said method.

  2. Corrosion resistant coating

    DOEpatents

    Wrobleski, D.A.; Benicewicz, B.C.; Thompson, K.G.; Bryan, C.J.

    1997-08-19

    A method of protecting a metal substrate from corrosion including coating a metal substrate of, e.g., steel, iron or aluminum, with a conductive polymer layer of, e.g., polyaniline, coating upon said metal substrate, and coating the conductive polymer-coated metal substrate with a layer of a topcoat upon the conductive polymer coating layer, is provided, together with the resultant coated article from said method.

  3. Numerical Investigation of the Ballistic Performance of Metal-Intermetallic Laminate Composites

    NASA Astrophysics Data System (ADS)

    Cao, Yang; Zhu, Shifan; Guo, Chunhuan; Vecchio, Kenneth S.; Jiang, Fengchun

    2015-08-01

    Metal-intermetallic laminate composites (MIL) based on the Ti-aluminide system are a new class of lightweight structural materials that can be used as either appliqué or structural armor. The explicit 2D finite element code LS-DYNA was employed to investigate the ballistic performance and failure mechanism of MIL composite plate subjected to impact loading. For comparison's sake, the penetration simulation was also conducted for a monolithic intermetallic Al3Ti sample under the same conditions. Damage tolerant abilities of the two targets were evaluated based on the analysis of the projectile tail velocity, crack density and absorbed material energy. The simulation results indicated that when cracks initiated in the Al3Ti matrix propagated to the interface between the matrix and reinforcement, their directions changed due to the bridging effect of the reinforcement Ti, which enabled the MIL composite to consume more energy as a result of the increase of the crack path lengths created by the crack deflection and bifurcation. Additionally, some other energy-absorbing mechanisms, such as deflection of cracks, plastic deformation of the ductile Ti also play important roles in enhancing the energy-absorbing capacity of the MIL composites.

  4. Ultrafast and Highly Reversible Sodium Storage in Zinc-Antimony Intermetallic Nanomaterials

    SciTech Connect

    Nie, Anmin; Gan, Li-yong; Cheng, Yingchun; Tao, Xinyong; Yuan, Yifei; Sharifi-Asl, Soroosh; He, Kun; Asayesh-Ardakani, Hasti; Vasiraju, Venkata; Lu, Jun; Mashayek, Farzad; Klie, Robert; Vaddiraju, Sreeram; Schwingenschlögl, Udo; Shahbazian-Yassar, Reza

    2015-12-17

    The progress on sodium-ion battery technology faces many grand challenges, one of which is the considerably lower rate of sodium insertion/deinsertion in electrode materials due to the larger size of sodium (Na) ions and complicated redox reactions compared to the lithium-ion systems. Here, it is demonstrated that sodium ions can be reversibly stored in Zn-Sb intermetallic nanowires at speeds that can exceed 295 nm s-1. Remarkably, these values are one to three orders of magnitude higher than the sodiation rate of other nanowires electrochemically tested with in situ transmission electron micro­scopy. It is found that the nanowires display about 161% volume expansion after the first sodiation and then cycle with an 83% reversible volume expansion. Despite their massive expansion, the nanowires can be cycled without any cracking or facture during the ultrafast sodiation/desodiation process. Additionally, most of the phases involved in the sodiation/desodiation process possess high electrical conductivity. More specifically, the NaZnSb exhibits a layered structure, which provides channels for fast Na+ diffusion. This observation indicates that Zn-Sb intermetallic nanomaterials offer great promise as high rate and good cycling stability anodic materials for the next generation of sodium-ion batteries.

  5. Creep properties of Sn-Ag solder joints containing intermetallic particles

    NASA Astrophysics Data System (ADS)

    Choi, S.; Lee, J. G.; Guo, F.; Bieler, T. R.; Subramanian, K. N.; Lucas, J. P.

    2001-06-01

    The creep behavior of the eutectic tin-silver joints and tin-silver composite solder joints containing 20 vol.% of Cu6Sn5, Ni3Sn4, and FeSn2 intermetallic reinforcements introduced by in-situ methods was investigated. These creep tests were carried out using single shear lap solder joints at room temperature, 85°C, and 125°C. The creep resistance was similar in magnitude for all alloys, and with increasing temperature, the stressexponents decreased in a manner consistent with power-law breakdown behavior. The FeSn2 intermetallic reinforced composite solder was found to be the most creep-resistant alloy at room temperature. Creep failure was observed to occur within the solder matrix in all these solder joints. Although a detailed analysis of the processes involved was difficult because of smearing of the features in the fracture surface, there were indications of grain-boundary separation, ductile fracture, and interfacial separation.

  6. Effect of intermetallic compounds on the thermal conductivity of Ti-Cu composites

    SciTech Connect

    Jagannadham, K.

    2016-03-15

    Ti films were deposited by magnetron sputtering on polycrystalline Cu substrates. The samples were annealed at different temperatures and characterized by x-ray diffraction for phase identification, scanning electron microscopy, and energy dispersive spectrometry for microstructure and composition and transient thermoreflectance for thermal conductivity and interface thermal conductance. The results showed that the diffused layer of Ti in Cu contained intermetallic compounds and solid solution of Ti in Cu. The thermal conductivity of the diffused layer is reduced, and the thickness increased for higher annealing temperature. The interface thermal conductance also decreased for higher temperature of annealing. A stable Cu{sub 4}Ti phase was formed after annealing at 725 °C with thermal conductivity of 10 W m{sup −1} K{sup −1}. The interface thermal conductance between the intermetallic compound and the solid solution of Ti in Cu also was reduced to 30 MW m{sup −2} K{sup −1}. The effective thermal resistance of the diffused layer and the interface was found to increase for higher annealing temperature.

  7. Mining for elastic constants of intermetallics from the charge density landscape

    NASA Astrophysics Data System (ADS)

    Kong, Chang Sun; Broderick, Scott R.; Jones, Travis E.; Loyola, Claudia; Eberhart, Mark E.; Rajan, Krishna

    2015-02-01

    There is a significant challenge in designing new materials for targeted properties based on their electronic structure. While in principle this goal can be met using knowledge of the electron charge density, the relationships between the density and properties are largely unknown. To help overcome this problem we develop a quantitative structure-property relationship (QSPR) between the charge density and the elastic constants for B2 intermetallics. Using a combination of informatics techniques for screening all the potentially relevant charge density descriptors, we find that C11 and C44 are determined solely from the magnitude of the charge density at its critical points, while C12 is determined by the shape of the charge density at its critical points. From this reduced charge density selection space, we develop models for predicting the elastic constants of an expanded number of intermetallic systems, which we then use to predict the mechanical stability of new systems. Having reduced the descriptors necessary for modeling elastic constants, statistical learning approaches may then be used to predict the reduced knowledge-based required as a function of the constituent characteristics.

  8. Stability of ZrBe[sub 17], and NiBe intermetallics during intermediate temperature oxidation

    SciTech Connect

    Chou, T.C.; Nieh, T.G.; Wadsworth, J . Research and Development Div.)

    1992-10-01

    This paper reports that since the finding of MoSi[sub 2] pest by Fitzer in 1955, a number of intermetallic compounds, e.g., ZrBe[sub 13], WSi[sub 2], and NiAl have also been reported to exhibit similar behavior during oxidation in air. For example, Lewis reported that catastrophic failure (total disintegration into powders) occurred in ZrBe[sub 13] when oxidized at 700[degrees]C in air. X-ray diffraction analyses revealed that the powders were composed of BeO, ZrO[sub 2] (cubic), Zr[sub 2]Be[sub 17], and unreacted ZrBe[sub 13]. Regardless of numerous cited incidents of pest in intermetallics, fundamental understanding of pest is very limited. Recently, MoSi[sub 2] pest has been studied in a great detail and fundamental insights to the mechanism of pest have been established. It is found that both single- and ply- crystalline MoSi[sub 2] are susceptible to pest, which leads to the disintegration of test samples into powder consisting of MoO[sub 3] whiskers, SiP[sub 2] clusters, and residual MoSi[sub 2] crystals. Pest is also noted to associate with substantial volume expansion of the samples. Most important, the occurrence of pest is contingent upon the formation of blisters, resulting from volume expansion by oxidation and the evaporation of MoO[sub 3] on the surfaces and grain boundary interfaces.

  9. Microstructural and Material Quality Effects on Rolling Contact Fatigue of Highly Elastic Intermetallic Ball Bearings

    NASA Technical Reports Server (NTRS)

    DellaCorte, Christopher; Howard, S. Adam; Thomas, Fransua; Stanford, Malcolm K.

    2016-01-01

    Rolling element bearings made from highly-elastic intermetallic materials (HIM)s, such as 60NiTi, are under development for applications that require superior corrosion and shock resistance. Compared to steel, intermetallics have been shown to have much lower rolling contact fatigue (RCF) stress capability in simplified 3-ball on rod (ASTM STP 771) fatigue tests. In the 3-ball tests, poor material quality and microstructural flaws negatively affect fatigue life but such relationships have not been established for full-scale 60NiTi bearings. In this paper, 3-ball-on-rod fatigue behavior of two quality grades of 60NiTi are compared to the fatigue life of full-scale 50mm bore ball bearings made from the same materials. 60NiTi RCF rods with material or microstructural flaws suffered from infant mortality failures at all tested stress levels while high quality 60NiTi rods exhibited no failures at lower stress levels. Similarly, tests of full-scale bearings made from flawed materials exhibited early surface fatigue and through crack type failures while bearings made from high quality material did not fail even in long-term tests. Though the full-scale bearing test data is yet preliminary, the results suggest that the simplified RCF test is a good qualitative predictor of bearing performance. These results provide guidance for materials development and to establish minimum quality levels required for successful bearing operation and life.

  10. Refinement of the lamellar structure in TiAl-based intermetallic compound by addition of carbon

    SciTech Connect

    Park, H.S.; Nam, S.W.; Kim, N.J.; Hwang, S.K.

    1999-11-05

    Intermetallic compounds based on TiAl are under extensive studies for structural materials in aerospace applications. Recently the effects of interstitial elements on the mechanical properties have been reported, which can be summarized as the enhancement of tensile strength and creep resistance. Appel reported that the creep resistance of TiAl alloy could be increased by carbon addition. Considering the important effect of carbon on the creep resistance of TiAl, it is important to gather more information on the basic role of carbon on the microstructure. In ingot alloys, there is an indication that the details of the fully lamellar structure were affected by carbon or nitrogen. This effect, however, has not been addressed in the intermetallic compound processed by powder metallurgical method. In this respect, the TiAl compound made by EPM (Elemental Powder Method) is of particular interest since this process is a potential alternative to ingot metallurgy for fabricating parts of complex shape. Recently the authors reported that a TiAl-Mn-Mo alloy could be successfully produced by EPM. In the present study, therefore, it was intended to study the effect of carbon on the phase transformation of this alloy of a FL (Fully Lamellar) microstructure.

  11. Surface structures of In-Pd intermetallic compounds. II. A theoretical study

    SciTech Connect

    Gaudry, É.; McGuirk, G. M.; Ledieu, J.; Fournée, V.

    2014-08-28

    The (110) surface of the InPd intermetallic compound and the In–Pd surface alloy properties are investigated in the framework of the density functional theory, within the projector augmented plane-wave method. Surface segregation is calculated to be energetically unfavorable at stoichiometric InPd(110) surfaces, while indium antisites are shown to segregate to the surface in off-stoichiometric InPd(110) systems. Concerning surface alloys obtained by burying In-doped Pd layers in Pd(111), we demonstrated that the most stable ones are those presenting atomic indium concentrations below 50 at. % (11 at. %, 25 at. %, 33 at. %). According to our calculations, the In-doped Pd layers with concentration above or equal to 50% lead to In-doped Pd multilayers, each presenting an atomic indium concentration below 50 at. %. Alloying and segregation effects in InPd intermetallic compound and In–Pd surface alloys clearly agree with the larger bonding strength of In–Pd (−0.44 eV) compared to In–In (−0.29 eV) and Pd–Pd (−0.31 eV)

  12. Nanocrystalline intermetallics on mesoporous carbon for direct formic acid fuel cell anodes.

    PubMed

    Ji, Xiulei; Lee, Kyu Tae; Holden, Reanne; Zhang, Lei; Zhang, Jiujun; Botton, Gianluigi A; Couillard, Martin; Nazar, Linda F

    2010-04-01

    Shape- and size-controlled supported metal and intermetallic nanocrystallites are of increasing interest because of their catalytic and electrocatalytic properties. In particular, intermetallics PtX (X = Bi, Pb, Pd, Ru) are very attractive because of their high activity as fuel-cell anode catalysts for formic acid or methanol oxidation. These are normally synthesized using high-temperature techniques, but rigorous size control is very challenging. Even low-temperature techniques typically produce nanoparticles with dimensions much greater than the optimum <6 nm required for fuel cell catalysis. Here, we present a simple and robust, chemically controlled process for synthesizing size-controlled noble metal or bimetallic nanocrystallites embedded within the porous structure of ordered mesoporous carbon (OMC). By using surface-modified ordered mesoporous carbon to trap the metal precursors, nanocrystallites are formed with monodisperse sizes as low as 1.5 nm, which can be tuned up to ∼3.5 nm. To the best of our knowledge, 3-nm ordered mesoporous carbon-supported PtBi nanoparticles exhibit the highest mass activity for formic acid oxidation reported to date, and over double that of Pt-Au.

  13. Nanocrystalline intermetallics on mesoporous carbon for direct formic acid fuel cell anodes

    NASA Astrophysics Data System (ADS)

    Ji, Xiulei; Lee, Kyu Tae; Holden, Reanne; Zhang, Lei; Zhang, Jiujun; Botton, Gianluigi A.; Couillard, Martin; Nazar, Linda F.

    2010-04-01

    Shape- and size-controlled supported metal and intermetallic nanocrystallites are of increasing interest because of their catalytic and electrocatalytic properties. In particular, intermetallics PtX (X = Bi, Pb, Pd, Ru) are very attractive because of their high activity as fuel-cell anode catalysts for formic acid or methanol oxidation. These are normally synthesized using high-temperature techniques, but rigorous size control is very challenging. Even low-temperature techniques typically produce nanoparticles with dimensions much greater than the optimum <6 nm required for fuel cell catalysis. Here, we present a simple and robust, chemically controlled process for synthesizing size-controlled noble metal or bimetallic nanocrystallites embedded within the porous structure of ordered mesoporous carbon (OMC). By using surface-modified ordered mesoporous carbon to trap the metal precursors, nanocrystallites are formed with monodisperse sizes as low as 1.5 nm, which can be tuned up to ~3.5 nm. To the best of our knowledge, 3-nm ordered mesoporous carbon-supported PtBi nanoparticles exhibit the highest mass activity for formic acid oxidation reported to date, and over double that of Pt-Au.

  14. Theoretical Prediction of Transition Metal Alloying Effects on the Lightweight TiAl Intermetallic

    NASA Astrophysics Data System (ADS)

    Liu, Shuai; Tang, Chenghuang; Zhan, Yongzhong

    2016-03-01

    The structural, mechanical properties and Debye temperature of doped intermetallic Ti7Al8X (X = Sc, Ti, V, Cr, Y, Zr, Nb, Mo, Hf, Ta, W) have been investigated by employing the pseudo-potential plane-wave approach based on density functional theory, within the generalized gradient approximation (GGA) function. The calculated lattice constants of TiAl are found to be within 1 pct error, compared with the experimental values. The stability of calculated structures of Ti7Al8X at 0 GPa is measured by studying mechanical stability conditions and formation energy. All the single crystals are proved to be elastically anisotropic. The Young's modulus as a function of crystal orientations has been systematically investigated. Mechanical properties of polycrystals are computed from values of shear modulus ( G), bulk modulus ( B), Young's modulus ( E), Poisson's ratio ( υ), and microhardness parameter ( H) for Ti7Al8X. It is indicated that addition of alloying elements reduces the brittleness and microhardness of TiAl intermetallic. Debye temperature of TiAl calculated using elastic data of the present work is found to be influenced by the addition of alloying elements, which is further confirmed by the phonon dispersions of Ti8Al8, Ti7Al8Zr, and Ti7Al8Hf.

  15. Gold–promoted structurally ordered intermetallic palladium cobalt nanoparticles for the oxygen reduction reaction

    DOE PAGES

    Kuttiyiel, Kurian A.; Sasaki, Kotaro; Su, Dong; ...

    2014-11-06

    Considerable efforts to make palladium and palladium alloys active catalysts and a possible replacement for platinum have had a marginal success. Here, we report on a structurally ordered Au₁₀Pd₄₀Co₅₀ catalyst that exhibits comparable activity to conventional platinum catalysts in both acid and alkaline media. Electron microscopic techniques demonstrate that via addition of gold atoms PdCo nanoparticles undergo at elevated temperatures an atomic structural transition from core-shell to a rare intermetallic ordered structure with twin boundaries forming stable {111}, {110} and {100} facets. The superior stability of this catalyst compared to platinum after 10,000 potential cycles in alkaline media is attributedmore » to the atomic structural order of PdCo nanoparticles along with protective effect of clusters of gold atoms on the surface. This strategy of making ordered palladium intermetallic alloy nanoparticles can be used in diverse heterogeneous catalysis where particle size and structural stability matters.« less

  16. Development and commercialization status of Fe{sub 3}Al-based intermetallic alloys

    SciTech Connect

    Sikka, V.K.; Viswanathan, S.; McKamey, C.G.

    1993-06-01

    The Fe{sub 3}Al-based intermetallic alloys offer unique benefits of excellent oxidation and sulfidation resistance, limited by poor room-temperature (RT) ductility and low high-temperature strength. Recent understanding of environmental effects on RT ductility of these alloys has led to progress toward taking commercial advantage of Fe{sub 3}Al-based materials. Cause of low ductility appears to be related to hydrogen formed from reaction with moisture. The environmental effect has been reduced in these intermetallic alloys by two methods. The first deals with producing a more hydrogen-resistant microstructure through thermomechanical processing, and the second dealed with compositional modification. The alloys showing reduced environmental effect have been melted and processed by many different methods. Laboratory and commercial heats have been characterized. Tests have been conducted in both air and controlled environments to quantify environmental effects on these properties. These materials were also tested for aqueous corrosion and resistance to stress corrosion cracking. Oxidation and sulfidation data were generated and effects of minor alloying elements on were also investigated. Several applications have been identified for the newly developed iron aluminides. Commercialization status of these alloys is described.

  17. Dispersion of electronic bands in intermetallic compound LiBe and related properties

    NASA Astrophysics Data System (ADS)

    Reshak, A. H.

    2015-10-01

    Based on the all-electron full-potential linearized augmented plane wave within density functional theory calculations dispersion of the electronic band structure, total and the angular momentum resolved projected density of states, the shape of Fermi surface, the electronic charge density distribution and the optical response of the intermetallic LiBe compound are performed. Seeking the influence of the different exchange correlations on the ground state properties of the intermetallic LiBe, calculations are performed within four types of exchange correlations, namely the local density approximation, general gradient approximation, Engel-Vosko generalized gradient approximation and the modified Becke-Johnson potential. It has been found that replacing the exchange correlations exhibit insignificant influence on the bands dispersion, density of states and hence the optical properties. The obtained results suggest that there exists a strong hybridization between the states resulting in covalent bonds. The Fermi surface is formed by two bands and the center of the Fermi surface is formed by holes. The electronic charge density distribution confirms that the charge is attracted toward Be atoms and the calculated bond lengths are in good accordance with the available experimental data. To get deep insight into the electronic structure, the optical properties are investigated and analyzed in accordance with the calculated band structure and the density of states.

  18. Intermetallic phase detection in lead-free solders using synchrotron x-ray diffraction

    NASA Astrophysics Data System (ADS)

    Jackson, Gavin J.; Lu, Hua; Durairaj, Raj; Hoo, Nick; Bailey, Chris; Ekere, Ndy N.; Wright, Jon

    2004-12-01

    The high-intensity, high-resolution x-ray source at the European Synchrotron Radiation Facility (ESRF) has been used in x-ray diffraction (XRD) experiments to detect intermetallic compounds (IMCs) in lead-free solder bumps. The IMCs found in 95.5Sn3.8Ag0.7Cu solder bumps on Cu pads with electroplated-nickel immersion-gold (ENIG) surface finish are consistent with results based on traditional destructive methods. Moreover, after positive identification of the IMCs from the diffraction data, spatial distribution plots over the entire bump were obtained. These spatial distributions for selected intermetallic phases display the layer thickness and confirm the locations of the IMCs. For isothermally aged solder samples, results have shown that much thicker layers of IMCs have grown from the pad interface into the bulk of the solder. Additionally, the XRD technique has also been used in a temperature-resolved mode to observe the formation of IMCs, in situ, during the solidification of the solder joint. The results demonstrate that the XRD technique is very attractive as it allows for nondestructive investigations to be performed on expensive state-of-the-art electronic components, thereby allowing new, lead-free materials to be fully characterized.

  19. Mechanical Properties of In-Situ FeAl-TiB2 Intermetallic Matrix Composites

    NASA Astrophysics Data System (ADS)

    Kim, Jonghoon; Park, Bonggyu; Park, Yongho; Park, Ikmin; Lee, Heesoo

    Intermetallic matrix composites reinforced with ceramic particles have received a great deal of attention. Iron aluminide is known to be a good material for the matrix in such composites. Two processes were used to fabricate FeAl-TiB2 intermetallic matrix composites. One was liquid melt in-situ mixing, and the other was arc melting and suction casting processes. FeAl-TiB2 IMCs obtained by two different methods were investigated to elucidate the influence of TiB2 content. In both methods, the grain size in the FeAl alloy decreased with the presence of titanium diboride. The grain size of in-situ FeAl-TiB2 IMCs became smaller than that of arc FeAl-TiB2 IMCs. Significant increase in fracture stress and hardness was achieved in the composites. The in-situ process gives clean, contamination-free matrix/reinforcement interface which maintained good bonding causing high load bearing capability. This contributed to the increase in the mechanical properties of composites.

  20. Mechanical alloying of ODS tungsten heavy alloys and microstructure development of intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Chen, Chun-Liang; Huang, Chun-Lin

    2013-09-01

    Oxide dispersion strengthened tungsten heavy alloys have been used in a wide variety of industrial and military applications due to their high density, strength and stiffness. These alloys have been produced by mechanical alloying, which can provide uniform distribution of nano-oxide particles and an extremely fine grain structure, resulting in the reduction of the sintering temperature. However, the high-energy ball-milling process could introduce iron contamination from the vial and milling media during the procedure. In this study, the W-Ni-Y2O3 alloy was investigated as a function of milling time. The results show that the increase of the Fe/Ni ratio has a significant influence on the microstructural development and material properties. The XRD data reveal considerable solid solubility extension in these powders. The tungsten carbide and iron rich intermetallic compounds were formed after long milling times, which can change the relative density and hardness of the alloy. It is essential that we understand the role of intermetallic phases in the ODS tungsten heavy alloy which determine the material properties and the control of microstructural development.

  1. Observations of a dynamical-to-kinematic diffraction transition in plastically deformed polycrystalline intermetallic YCu

    SciTech Connect

    Williams, Scott H.; Brown, Donald W.; Clausen, Bjorn; Russell, Alan; Gschneidner Jr., Karl A.

    2014-03-01

    Unlike most intermetallic compounds, polycrystalline YCu, a B2 (CsCl-type) intermetallic, is ductile at room temperature. The mechanisms for this behavior are not fully understood. In situ neutron diffraction was used to investigate whether a stress-induced phase transformation or twinning contribute to the ductility; however, neither mechanism was found to be active in YCu. Surprisingly, this study revealed that the intensities of the diffraction peaks increased after plastic deformation. It is thought that annealing the samples created nearly perfect crystallinity, and subsequent deformation reduced this high degree of lattice coherency, resulting in a modified mosaic structure that decreased or eliminated the extinction effect. Analysis of changes in diffraction peak intensity showed a region of primary plasticity that exhibits significant changes in diffraction behavior. Fully annealed samples initially contain diffracting volumes large enough to follow the dynamical theory of diffraction. When loaded beyond the yield point, dislocation motion disrupts the lattice perfection, and the diffracting volume is reduced to the point that diffraction follows the kinematic theory of diffraction. Since the sample preparation and deformation mechanisms present in this study are common in numerous material systems, this dynamical to kinematic diffraction transition should also be considered in other diffraction experiments. These measurements also suggest the possibility of a new method of investigating structural characteristics. (C) 2014 Published by Elsevier Ltd. on behalf of Acta Materialia Inc.

  2. The Chemistry of Coatings.

    ERIC Educational Resources Information Center

    Griffith, James R.

    1981-01-01

    The properties of natural and synthetic polymeric "coatings" are reviewed, including examples and uses of such coatings as cellulose nitrate lacquers (for automobile paints), polyethylene, and others. (JN)

  3. The Chemistry of Coatings.

    ERIC Educational Resources Information Center

    Griffith, James R.

    1981-01-01

    The properties of natural and synthetic polymeric "coatings" are reviewed, including examples and uses of such coatings as cellulose nitrate lacquers (for automobile paints), polyethylene, and others. (JN)

  4. Influence of the cooling method on the structure of 55AlZn coatings

    NASA Astrophysics Data System (ADS)

    Mendala, J.

    2011-05-01

    In metallization processes, metals or metal alloys are used which have a low melting point and good anticorrosion properties. Moreover, they must form durable intermetallic compounds with iron or its alloys. The most common hot-dip metallization technology involves galvanizing, however, molten multi-component metal alloys are used as well. An addition of aluminium to the zinc bath causes an increase in corrosion resistance of the obtained coatings. The article presents results of tests of obtaining coatings by the batch hot-dip method in an 55AlZn bath. Kinetics of the coating growth in the tested alloys were determined in the changeable conditions of bath temperature, dip time and type of cooling. The structure of coatings and their phase composition were revealed. As a result of the tests performed, it has been found that an increase in total thickness of the coatings as a function of the dipping time at a constant temperature is almost of a parabolic nature, whereas an increase in the transient layer is of a linear nature. The structure was identified by the XRD analysis and the morphology of the coatings was tested by means of SEM. It has been found that the cooling process with the use of higher rates of cooling causes a size reduction of the structure in the outer layer and a reduction of thickness of both the intermediate diffusion layer and the whole coating by ca. 25 %.

  5. Structure and mechanical properties of ceramic coatings fabricated by plasma electrolytic oxidation on aluminized steel

    NASA Astrophysics Data System (ADS)

    Wu, Zhenqiang; Xia, Yuan; Li, Guang; Xu, Fangtao

    2007-08-01

    Ceramic coatings were formed by plasma electrolytic oxidation (PEO) on aluminized steel. Characteristics of the average anodic voltages versus treatment time were observed during the PEO process. The micrographs, compositions and mechanical properties of ceramic coatings were investigated. The results show that the anodic voltage profile for processing of aluminized steel is similar to that for processing bulk Al alloy during early PEO stages and that the thickness of ceramic coating increases approximately linearly with the Al layer consumption. Once the Al layer is completely transformed, the FeAl intermetallic layer begins to participate in the PEO process. At this point, the anodic voltage of aluminized steel descends, and the thickness of ceramic coating grows more slowly. At the same time, some micro-cracks are observed at the Al 2O 3/FeAl interface. The final ceramic coating mainly consists of γ-Al 2O 3, mullite, and α-Al 2O 3 phases. PEO ceramic coatings have excellent elastic recovery and high load supporting performance. Nanohardness of ceramic coating reaches about 19.6 GPa.

  6. Microstructures, hardness and bioactivity of hydroxyapatite coatings deposited by direct laser melting process.

    PubMed

    Tlotleng, Monnamme; Akinlabi, Esther; Shukla, Mukul; Pityana, Sisa

    2014-10-01

    Hydroxyapatite (HAP) coatings on bioinert metals such as Ti-6Al-4V are necessary for biomedical applications. Together, HAP and Ti-6Al-4V are biocompatible and bioactive. The challenges of depositing HAP on Ti-6Al-4V with traditional thermal spraying techniques are well founded. In this paper, HAP was coated on Ti-6Al-4V using direct laser melting (DLM) process. This process, unlike the traditional coating processes, is able to achieve coatings with good metallurgical bonding and little dilution. The microstructural and mechanical properties, chemical composition and bio-activities of the produced coatings were studied with optical microscopy, scanning electron microscope equipped with energy dispersive X-ray spectroscopy, and Vickers hardness machine, and by immersion test in Hanks' solution. The results showed that the choice of the laser power has much influence on the evolving microstructure, the mechanical properties and the retainment of HAP on the surface of the coating. Also, the choice of laser power of 750 W led to no dilution. The microhardness results inferred a strong intermetallic-ceramic interfacial bonding; which meant that the 750 W coating could survive long in service. Also, the coating was softer at the surface and stronger in the heat affected zones. Hence, this process parameter setting can be considered as an optimal setting. The soak tests revealed that the surface of the coating had unmelted crystals of HAP. The CaP ratio conducted on the soaked coating was 2.00 which corresponded to tetra calcium phosphate. This coating seems attractive for metallic implant applications. Copyright © 2014 The Authors. Published by Elsevier B.V. All rights reserved.

  7. Application of random walk concept to the cyclic diffusion mechanisms for self-diffusion in intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Tiwari, G. P.; Mehrotra, R. S.; Iijima, Y.

    2014-02-01

    Huntington-Elcock-McCombie (HEM) mechanism involving six consecutive and correlated jumps, a triple-defect mechanism (TDM) involving three correlated jumps and an anti-structure bridge (ASB) mechanism invoking the migration of an anti-structure atom are the three mechanisms currently in vogue to explain the self- and solute diffusion in intermetallic compounds. Among them, HEM and TDM are cyclic in nature. The HEM and TDM constitute the theme of the present article. The concept of random walk is applied to them and appropriate expressions for the diffusion coefficient are derived. These equations are then employed to estimate activation energies for self-diffusion via HEM and TDM processes and compared with the available experimental data on activation energy for self-diffusion in intermetallic compounds. The resulting activation energies do not favour HEM and TDM for the self-diffusion in intermetallic compounds. A comparison of the sum of experimentally determined activation energies for vacancy formation and migration with the activation energies for self-diffusion determined from radioactive tracer method favours the conventional monovacancy-mediated process for self-diffusion in intermetallic compounds.

  8. Self-Supported Mesostructured Pt-Based Bimetallic Nanospheres Containing an Intermetallic Phase as Ultrastable Oxygen Reduction Electrocatalysts.

    PubMed

    Kim, Ho Young; Cho, Seonghun; Sa, Young Jin; Hwang, Sun-Mi; Park, Gu-Gon; Shin, Tae Joo; Jeong, Hu Young; Yim, Sung-Dae; Joo, Sang Hoon

    2016-10-01

    Developing highly active and stable cathode catalysts is of pivotal importance for proton exchange membrane fuel cells (PEMFCs). While carbon-supported nanostructured Pt-based catalysts have so far been the most active cathode catalysts, their durability and single-cell performance are yet to be improved. Herein, self-supported mesostructured Pt-based bimetallic (Meso-PtM; M = Ni, Fe, Co, Cu) nanospheres containing an intermetallic phase are reported, which can combine the beneficial effects of transition metals (M), an intermetallic phase, a 3D interconnected framework, and a mesoporous structure. Meso-PtM nanospheres show enhanced oxygen reduction reaction (ORR) activity, compared to Pt black and Pt/C catalysts. Notably, Meso-PtNi containing an intermetallic phase exhibits ultrahigh stability, showing enhanced ORR activity even after 50 000 potential cycles, whereas Pt black and Pt/C undergo dramatic degradation. Importantly, Meso-PtNi with an intermetallic phase also demonstrated superior activity and durability when used in a PEMFC single-cell, with record-high initial mass and specific activities. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  9. A ship-in-a-bottle strategy to synthesize encapsulated intermetallic nanoparticle catalysts: Exemplified for furfural hydrogenation

    DOE PAGES

    Maligal-Ganesh, Raghu V.; Xiao, Chaoxian; Goh, Tian Wei; ...

    2016-01-28

    In this paper, intermetallic compounds are garnering increasing attention as efficient catalysts for improved selectivity in chemical processes. Here, using a ship-in-a-bottle strategy, we synthesize single-phase platinum-based intermetallic nanoparticles (NPs) protected by a mesoporous silica (mSiO2) shell by heterogeneous reduction and nucleation of Sn, Pb, or Zn in mSiO2-encapsulated Pt NPs. For selective hydrogenation of furfural to furfuryl alcohol, a dramatic increase in activity and selectivity is observed when intermetallic NPs catalysts are used in comparison to Pt@mSiO2. Among the intermetallic NPs, PtSn@mSiO2 exhibits the best performance, requiring only one-tenth of the quantity of Pt used in Pt@mSiO2 for similarmore » activity and near 100% selectivity to furfuryl alcohol. A high-temperature oxidation–reduction treatment easily reverses any carbon deposition-induced catalyst deactivation. X-ray photoelectron spectroscopy shows the importance of surface composition to the activity, whereas density functional theory calculations reveal that the enhanced selectivity on PtSn compared to Pt is due to the different furfural adsorption configurations on the two surfaces.« less

  10. Effect of Intermetallic Compound Phases on the Mechanical Properties of the Dissimilar Al/Cu Friction Stir Welded Joints

    NASA Astrophysics Data System (ADS)

    Khodir, S. A.; Ahmed, M. M. Z.; Ahmed, Essam; Mohamed, Shaymaa M. R.; Abdel-Aleem, H.

    2016-11-01

    Types and distribution of intermetallic compound phases and their effects on the mechanical properties of dissimilar Al/Cu friction stir welded joints were investigated. Three different rotation speeds of 1000, 1200 and 1400 rpm were used with two welding speeds of 20 and 50 mm/min. The results show that the microstructures inside the stir zone were greatly affected by the rotation speed. Complex layered structures that containing intermetallic compound phases such as CuAl2, Al4Cu9 were formed in the stir zone. Their amount found to be increased with increasing rotation speed. However, the increasing of the rotation speed slightly lowered the hardness of the stir zone. Many sharp hardness peaks in the stir zones were found as a result of the intermetallic compounds formed, and the highest peaks of 420 Hv were observed at a rotation speed of 1400 rpm. The joints ultimate tensile strength reached a maximum value of 105 MPa at the rotation speed of 1200 rpm and travel speed of 20 mm/min with the joint efficiency ranged between 88 and 96% of the aluminum base metal. At the travel speed of 50 mm/min, the maximum value of the ultimate tensile strength was 96 MPa at rotation speed of 1400 rpm with the joint efficiency ranged between 79 and 90%. The fracture surfaces of tensile test specimens showed no evidence for the effect of the brittle intermetallic compounds in the stir zones on the tensile strength of the joints.

  11. Growth of a Au-Ni-Sn intermetallic compound on the solder-substrate interface after aging

    SciTech Connect

    Minor, Andrew M.

    1999-12-01

    Au/Ni metallization has become increasingly common in microelectronic packaging when Cu pads are joined with Pb-Sn solder. The outermost Au layer serves to protect the pad from corrosion and oxidation and the Ni layer provides a diffusion barrier to inhibit detrimental growth of Cu-Sn intermetallics. As a result of reflowing eutectic Pb-Sn on top of Au/Ni metallization, the as-solidified joints have AuSn4 precipitates distributed throughout the bulk of the solder joint, and Ni3Sn4 intermetallics at the interface. Recent work has shown that the Au-Sn redeposits onto the interface during aging, compromising the strength of the joint. The present work shows that the redeposited intermetallic layer is a ternary compound with stoichiometry Au0.5Ni0.5Sn4. The growth of this intermetallic layer was investigated, and results show that the ternary compound is observed to grow after as little as 3 hours at 150°C and after 3 weeks at 150°C has grown to a thickness of 10 μm. Additionally, methods for inhibiting the growth of the ternary layer were investigated and it was determined that multiple reflows, both with and without additional aging can substantially limit the thickness of the ternary layer.

  12. Enhanced cycling stability of hybrid Li-air batteries enabled by ordered Pd3Fe intermetallic electrocatalyst.

    PubMed

    Cui, Zhiming; Li, Longjun; Manthiram, Arumugam; Goodenough, John B

    2015-06-17

    We report an ordered Pd3Fe intermetallic catalyst that exhibits significantly enhanced activity and durability for the oxygen reduction reaction under alkaline conditions. Ordered Pd3Fe enables a hybrid Li-air battery to exhibit the best reported full-cell cycling performance (220 cycles, 880 h).

  13. A ship-in-a-bottle strategy to synthesize encapsulated intermetallic nanoparticle catalysts: Exemplified for furfural hydrogenation

    SciTech Connect

    Maligal-Ganesh, Raghu V.; Xiao, Chaoxian; Goh, Tian Wei; Wang, Lin -Lin; Gustafson, Jeffrey; Pei, Yuchen; Qi, Zhiyuan; Johnson, Duane D.; Zhang, Shiran; Tao, Franklin; Huang, Wenyu

    2016-01-28

    In this paper, intermetallic compounds are garnering increasing attention as efficient catalysts for improved selectivity in chemical processes. Here, using a ship-in-a-bottle strategy, we synthesize single-phase platinum-based intermetallic nanoparticles (NPs) protected by a mesoporous silica (mSiO2) shell by heterogeneous reduction and nucleation of Sn, Pb, or Zn in mSiO2-encapsulated Pt NPs. For selective hydrogenation of furfural to furfuryl alcohol, a dramatic increase in activity and selectivity is observed when intermetallic NPs catalysts are used in comparison to Pt@mSiO2. Among the intermetallic NPs, PtSn@mSiO2 exhibits the best performance, requiring only one-tenth of the quantity of Pt used in Pt@mSiO2 for similar activity and near 100% selectivity to furfuryl alcohol. A high-temperature oxidation–reduction treatment easily reverses any carbon deposition-induced catalyst deactivation. X-ray photoelectron spectroscopy shows the importance of surface composition to the activity, whereas density functional theory calculations reveal that the enhanced selectivity on PtSn compared to Pt is due to the different furfural adsorption configurations on the two surfaces.

  14. A review on the synthesis, crystal growth, structure and physical properties of rare earth based quaternary intermetallic compounds

    SciTech Connect

    Mumbaraddi, Dundappa; Sarkar, Sumanta; Peter, Sebastian C.

    2016-04-15

    This review highlights the synthesis and crystal growth of quaternary intermetallic compounds based on rare earth metals. In the first part of this review, we highlight briefly about intermetallics and their versatile properties in comparison to the constituent elements. In the next part, we have discussed about various synthesis techniques with more focus on the metal flux technique towards the well shaped crystal growth of novel compounds. In the subsequent parts, several disordered quaternary compounds have been reviewed and then outlined most known ordered quaternary compounds with their complex structure. A special attention has been given to the ordered compounds with structural description and relation to the parent binary and ternary compounds. The importance of electronic and structural feature is highlighted as the key roles in designing these materials for emerging applications. - Graphical abstract: Rare earth based quaternary intermetallic compounds crystallize in complex novel crystal structures. The diversity in the crystal structure may induce unique properties and can be considered them as future materials. - Highlights: • Crystal growth and crystal structure of quaternary rare earth based intermetallics. • Structural complexity of quaternary compounds in comparison to the parent compounds. • Novel quaternary compounds display unique crystal structure.

  15. Effects of filling material and laser power on the formation of intermetallic compounds during laser-assisted friction stir butt welding of steel and aluminum alloys

    NASA Astrophysics Data System (ADS)

    Fei, Xinjiang; Jin, Xiangzhong; Peng, Nanxiang; Ye, Ying; Wu, Sigen; Dai, Houfu

    2016-11-01

    In this paper, two kinds of materials, Ni and Zn, are selected as filling material during laser-assisted friction stir butt welding of Q235 steel and 6061-T6 aluminum alloy, and their influences on the formation of intermetallic compounds on the steel/aluminum interface of the joints were first studied. SEM was used to analyze the profile of the intermetallic compound layer and the fractography of tensile fracture surfaces. In addition, EDS was applied to investigate the types of the intermetallic compounds. The results indicate that a thin iron-abundant intermetallic compound layer forms and ductile fracture mode occurs when Ni is added, but a thick aluminum-abundant intermetallic compound layer generates and brittle fracture mode occurs when Zn is added. So the tensile strength of the welds with Ni as filling material is greater than that with Zn as filling material. Besides, the effect of laser power on the formation of intermetallic compound layer when Ni is added was investigated. The preheated temperature field produced by laser beam in the cross section of workpiece was calculated, and the tensile strength of the joints at different laser powers was tested. Results show that only when suitable laser power is adopted, can suitable preheating temperature of the steel reach, then can thin intermetallic compound layer form and high tensile strength of the joints reach. Either excessive or insufficient laser power will reduce the tensile strength of the joints.

  16. Electrocurtain coating process for coating solar mirrors

    SciTech Connect

    Kabagambe, Benjamin; Boyd, Donald W.; Buchanan, Michael J.; Kelly, Patrick; Kutilek, Luke A.; McCamy, James W.; McPheron, Douglas A.; Orosz, Gary R.; Limbacher, Raymond D.

    2013-10-15

    An electrically conductive protective coating or film is provided over the surface of a reflective coating of a solar mirror by flowing or directing a cation containing liquid and an anion containing liquid onto the conductive surface. The cation and the anion containing liquids are spaced from, and preferably out of contact with one another on the surface of the reflective coating as an electric current is moved through the anion containing liquid, the conductive surface between the liquids and the cation containing liquid to coat the conductive surface with the electrically conductive coating.

  17. Effect of Mn and Fe on the Formation of Fe- and Mn-Rich Intermetallics in Al–5Mg–Mn Alloys Solidified Under Near-Rapid Cooling

    PubMed Central

    Liu, Yulin; Huang, Gaoren; Sun, Yimeng; Zhang, Li; Huang, Zhenwei; Wang, Jijie; Liu, Chunzhong

    2016-01-01

    Mn was an important alloying element used in Al–Mg–Mn alloys. However, it had to be limited to a low level (<1.0 wt %) to avoid the formation of coarse intermetallics. In order to take full advantage of the benefits of Mn, research was carried out to investigate the possibility of increasing the content of Mn by studying the effect of cooling rate on the formation of Fe- and Mn-rich intermetallics at different content levels of Mn and Fe. The results indicated that in Al–5Mg–Mn alloy with low Fe content (<0.1 wt %), intermetallic Al6(Fe,Mn) was small in size and amount. With increasing Mn content, intermetallic Al6(Fe,Mn) increased, but in limited amount. In high-Fe-containing Al–5Mg–Mn alloys (0.5 wt % Fe), intermetallic Al6(Fe,Mn) became the dominant phase, even in the alloy with low Mn content (0.39 wt %). Cooling rate played a critical role in the refinement of the intermetallics. Under near-rapid cooling, intermetallic Al6(Fe,Mn) was extremely refined. Even in the high Mn and/or high-Fe-containing alloys, it still demonstrated fine Chinese script structures. However, once the alloy composition passed beyond the eutectic point, the primary intermetallic Al6(Fe,Mn) phase displayed extremely coarse platelet-like morphology. Increasing the content of Fe caused intermetallic Al6(Fe,Mn) to become the primary phase at a lower Mn content. PMID:28787888

  18. Multiconfigurational nature of 5f orbitals in uranium and plutonium and their intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Booth, Corwin

    2013-03-01

    The structural, electronic, and magnetic properties of U and Pu elements and intermetallics remain poorly understood despite decades of effort, and currently represent an important scientific frontier toward understanding matter. The last decade has seen great progress both due to the discovery of superconductivity in PuCoGa5 and advances in theory that finally can explain fundamental ground state properties in elemental plutonium, such as the phonon dispersion curve, the non-magnetic ground state, and the volume difference between the α and δ phases. A new feature of the recent calculations is the presence not only of intermediate valence of the Pu 5f electrons, but of multiconfigurational ground states, where the different properties of the α and δ phases are primarily governed by the different relative weights of the 5f4, 5f5, and 5f6 electronic configurations. The usual method for measuring multiconfigurational states in the lanthanides is to measure the lanthanide LIII-edge x-ray absorption near-edge structure (XANES), a method that is severely limited for the actinides because the spectroscopic features are not well enough separated. Advances in resonant x-ray emission spectroscopy (RXES) have now allowed for spectra with sufficient resolution to resolve individual resonances associated with the various actinide valence states. Utilizing a new spectrometer at the Stanford Synchrotron Radiation Lightsource (SSRL), RXES data have been collected that show, for the first time, spectroscopic signatures of each of these configurations and their relative changes in various uranium and plutonium intermetallic compounds. In combination with conventional XANES spectra on related compounds, these data indicate such states may be ubiquitous in uranium and plutonium intermetallics, providing a new framework toward understanding properties ranging from heavy fermion behavior, superconductivity, and intermediate valence to mechanical and fundamental bonding behavior in

  19. Multi-layer coatings

    DOEpatents

    Maghsoodi, Sina; Brophy, Brenor L.; Abrams, Ze'ev R.; Gonsalves, Peter R.

    2016-06-28

    Disclosed herein are coating materials and methods for applying a top-layer coating that is durable, abrasion resistant, highly transparent, hydrophobic, low-friction, moisture-sealing, anti-soiling, and self-cleaning to an existing conventional high temperature anti-reflective coating. The top coat imparts superior durability performance and new properties to the under-laying conventional high temperature anti-reflective coating without reducing the anti-reflectiveness of the coating. Methods and data for optimizing the relative thickness of the under-layer high temperature anti-reflective coating and the top-layer thickness for optimizing optical performance are also disclosed.

  20. Technetium Incorporation into C14 and C15 Laves Intermetallic Phases

    SciTech Connect

    Buck, Edgar C.; Schemer-Kohrn, Alan L.; Wierschke, Jonathan B.

    2013-01-23

    Laves-type intermetallics have been observed to be the dominant phases in a series of alloy compositions being designed for the immobilization technetium in a metallic waste form. The dominant metals in the alloy compositions were Fe-Mo and Fe-Mo-Zr. Alloy composition, Fe-Mo-Zr, also contained Pd, Zr, Cr, and Ni. Both non-radioactive rhenium-containing and radioactive technetium-bearing alloy compositions were investigated. In the Fe-Mo series, phases were observed Fe2Mo (C14 Laves phase) and ferrite in agreement with predictions. Both Tc and Re resided predominantly in the Laves phase. In the Fe-Mo-Zr system, the phases included hexagonal C14 with the composition (Fe,Cr)2Mo, cubic C15 phase with a (Fe,Ni)2Zr composition, and the hcp phase Pd2Zr.

  1. Multiconfigurational nature of 5f orbitals in uranium and plutonium intermetallics.

    PubMed

    Booth, C H; Jiang, Yu; Wang, D L; Mitchell, J N; Tobash, P H; Bauer, E D; Wall, M A; Allen, P G; Sokaras, D; Nordlund, D; Weng, T-C; Torrez, M A; Sarrao, J L

    2012-06-26

    Uranium and plutonium's 5f electrons are tenuously poised between strongly bonding with ligand spd-states and residing close to the nucleus. The unusual properties of these elements and their compounds (e.g., the six different allotropes of elemental plutonium) are widely believed to depend on the related attributes of f-orbital occupancy and delocalization for which a quantitative measure is lacking. By employing resonant X-ray emission spectroscopy (RXES) and X-ray absorption near-edge structure (XANES) spectroscopy and making comparisons to specific heat measurements, we demonstrate the presence of multiconfigurational f-orbital states in the actinide elements U and Pu and in a wide range of uranium and plutonium intermetallic compounds. These results provide a robust experimental basis for a new framework toward understanding the strongly-correlated behavior of actinide materials.

  2. Microcantilever Fracture Testing of Intermetallic Cu3Sn in Lead-Free Solder Interconnects

    NASA Astrophysics Data System (ADS)

    Philippi, Bastian; Matoy, Kurt; Zechner, Johannes; Kirchlechner, Christoph; Dehm, Gerhard

    2017-01-01

    Driven by legislation and the abolishment of harmful and hazardous lead-containing solders, lead-free replacement materials are in continuous development. Assessment of the mechanical properties of intermetallic phases such as Cu3Sn that evolve at the interface between solder and copper metalization is crucial to predict performance and meet the high reliability demands in typical application fields of microelectronics. While representative material parameters and fracture properties are required to assess mechanical behavior, indentation-based testing produces different results depending on the sample type. In this work, focused ion beam machined cantilevers were used to unravel the impact of microstructure on the fracture behavior of Sn-Ag-Cu lead-free solder joints. Fracture testing on notched cantilevers showed brittle fracture for Cu3Sn. Unnotched samples allowed measurement of the fracture stress, to estimate the critical defect size in unnotched Cu3Sn microcantilevers.

  3. Exploring the Structural Complexity of Intermetallic Compounds by an Adaptive Genetic Algorithm

    NASA Astrophysics Data System (ADS)

    Zhao, X.; Nguyen, M. C.; Zhang, W. Y.; Wang, C. Z.; Kramer, M. J.; Sellmyer, D. J.; Li, X. Z.; Zhang, F.; Ke, L. Q.; Antropov, V. P.; Ho, K. M.

    2014-01-01

    Solving the crystal structures of novel phases with nanoscale dimensions resulting from rapid quenching is difficult due to disorder and competing polymorphic phases. Advances in computer speed and algorithm sophistication have now made it feasible to predict the crystal structure of an unknown phase without any assumptions on the Bravais lattice type, atom basis, or unit cell dimensions, providing a novel approach to aid experiments in exploring complex materials with nanoscale grains. This approach is demonstrated by solving a long-standing puzzle in the complex crystal structures of the orthorhombic, rhombohedral, and hexagonal polymorphs close to the Zr2Co11 intermetallic compound. From our calculations, we identified the hard magnetic phase and the origin of high coercivity in this compound, thus guiding further development of these materials for use as high performance permanent magnets without rare-earth elements.

  4. Pressure tuning of competing magnetic interactions in intermetallic CeFe2

    SciTech Connect

    Wang, Jiyang; Feng, Yejun; Jaramillo, R.; van Wezel, Jasper; Canfield, Paul C.; Rosenbaum, T.F.

    2012-07-20

    We use high-pressure magnetic x-ray diffraction and numerical simulation to determine the low-temperature magnetic phase diagram of stoichiometric CeFe2. Near 1.5 GPa we find a transition from ferromagnetism to antiferromagnetism, accompanied by a rhombohedral distortion of the cubic Laves crystal lattice. By comparing pressure and chemical substitution we find that the phase transition is controlled by a shift of magnetic frustration from the Ce-Ce to the Fe-Fe sublattice. Notably the dominant Ce-Fe magnetic interaction, which sets the temperature scale for the onset of long-range order, remains satisfied throughout the phase diagram but does not determine the magnetic ground state. Our results illustrate the complexity of a system with multiple competing magnetic energy scales and lead to a general model for magnetism in cubic Laves phase intermetallic compounds.

  5. Test data for the calculation of powder paterns for intermetallic phases

    SciTech Connect

    Calvert, L.D.; Mueller, M.H.; Wallace, P.L.; Huang, J.A.; Kaduk, J.A.; Dann, J.N.; Roberts, A.C

    1996-09-01

    Powder diffraction patterns are often calculated from structural parameters to assist in the identification of materials. To ensure that powder pattern calculations are correct, it is useful to have data to test the computer program doing the calculations. this paper contains test data for each of the crystallographic point groups and 63 of the 230 space groups. An important feature of the data is that many tests involve two high-symmetry structures (sodium and magnesium) that are set in successively lower-symmetry space groups. Thus, the calculated powder intensities for sodium, for example, are identical whatever the setting is. Though the data were chosen to be especially useful for the calculation of the powder patterns of metals and intermetallic compounds, the data have wider utility.

  6. High hardness in the biocompatible intermetallic compound β-Ti3Au.

    PubMed

    Svanidze, Eteri; Besara, Tiglet; Ozaydin, M Fevsi; Tiwary, Chandra Sekhar; Wang, Jiakui K; Radhakrishnan, Sruthi; Mani, Sendurai; Xin, Yan; Han, Ke; Liang, Hong; Siegrist, Theo; Ajayan, Pulickel M; Morosan, E

    2016-07-01

    The search for new hard materials is often challenging, but strongly motivated by the vast application potential such materials hold. Ti3Au exhibits high hardness values (about four times those of pure Ti and most steel alloys), reduced coefficient of friction and wear rates, and biocompatibility, all of which are optimal traits for orthopedic, dental, and prosthetic applications. In addition, the ability of this compound to adhere to ceramic parts can reduce both the weight and the cost of medical components. The fourfold increase in the hardness of Ti3Au compared to other Ti-Au alloys and compounds can be attributed to the elevated valence electron density, the reduced bond length, and the pseudogap formation. Understanding the origin of hardness in this intermetallic compound provides an avenue toward designing superior biocompatible, hard materials.

  7. A novel process for breakdown forging of coarse-grain intermetallic alloys

    SciTech Connect

    Semiatin, S.L. . Materials Directorate); McQuay, P.A. . Asian Office of Aerospace R and D); Seetharaman, V. )

    1993-11-01

    The objective of the present work was to develop a novel hot forging process for breakdown of high-temperature intermetallic alloys which exhibit dynamic recrystallization during hot working. During typical forging processes in hydraulic processes, be they based on isothermal or conventional approaches, the ram speed (or sometimes the effective strain rate) is held constant during the forging stroke. In the method introduced here, the ram speed is increased substantially during the forging stroke as the material recrystallizes to a finer-grained structure and its hot workability increases. By this means, fracture is avoided, grain size is reduced, and processing time is decreased, thus improving material quality and reducing cost. The material used to develop and demonstrate the novel forging process was the single phase gamma titanium aluminide, Ti-51Al-2Mn.

  8. High hardness in the biocompatible intermetallic compound β-Ti3Au

    PubMed Central

    Svanidze, Eteri; Besara, Tiglet; Ozaydin, M. Fevsi; Tiwary, Chandra Sekhar; Wang, Jiakui K.; Radhakrishnan, Sruthi; Mani, Sendurai; Xin, Yan; Han, Ke; Liang, Hong; Siegrist, Theo; Ajayan, Pulickel M.; Morosan, E.

    2016-01-01

    The search for new hard materials is often challenging, but strongly motivated by the vast application potential such materials hold. Ti3Au exhibits high hardness values (about four times those of pure Ti and most steel alloys), reduced coefficient of friction and wear rates, and biocompatibility, all of which are optimal traits for orthopedic, dental, and prosthetic applications. In addition, the ability of this compound to adhere to ceramic parts can reduce both the weight and the cost of medical components. The fourfold increase in the hardness of Ti3Au compared to other Ti–Au alloys and compounds can be attributed to the elevated valence electron density, the reduced bond length, and the pseudogap formation. Understanding the origin of hardness in this intermetallic compound provides an avenue toward designing superior biocompatible, hard materials. PMID:27453942

  9. High-Temperature Resistant Intermetallic Compound Joints for Si Chips and Cu Substrates

    NASA Astrophysics Data System (ADS)

    Takahashi, Toshihide; Komatsu, Shuichi; Nishikawa, Hiroshi; Takemoto, Tadashi

    2010-10-01

    A thin-film joining method utilizing evaporated films as the joining material was newly developed for power semiconductor die attachment. When the evaporated films are completely transformed into intermetallic compounds (IMCs) with high melting points, the joint can exhibit the required high-temperature strength. In this study, a joint consisting of Cu6Sn5, (Ag,Cu)3Sn, and Cu3Sn IMCs was achieved at 573 K after 30 s. Results of nanoindentation tests revealed the hardness and elastic moduli of each IMC. In accelerated tests, a high-temperature strength of at least 15 MPa was shown for 3.6 Ms at 423 K or 500 cycles between 223 K and 403 K. These results suggest that the IMC joint has great potential as a die-attach material.

  10. On pseudoelasticity in single crystals of the intermetallic compound Fe{sub 3}Al

    SciTech Connect

    Brinck, A.; Engelke, C.; Neuhaeuser, H.

    1997-09-01

    Only few notes can be found in literature which report on pseudoelastic effects in Fe{sub 3}Al intermetallic compounds. Reversible deformation on {l_brace}110{r_brace} and {l_brace}112{r_brace} planes was observed in shear and compression experiments by Guedou and Rieu and explained by microtwinning, while Kubin et al. showed by in-situ TEM observations that the motion of the front partial of a superdislocation appeared to cause the slip reversal on {l_brace}110{r_brace} planes. The authors have recently observed such a similar effect during in-situ slip line formation studies of Fe{sub 3}Al crystals with a special crystal orientation deformed in compression at and above room temperature. In the following these observations are described and the possible reasons are discussed in connection with the data from literature.

  11. The Role of Phase Stability in Ductile, Ordered B2 Intermetallics

    SciTech Connect

    Morris, James R; Ye, Y. Y.; Krcmar, Maja; Fu, Chong Long

    2007-01-01

    We discuss the underlying atomistic mechanism for experimentally observed large tensile ductility in various strongly ordered B2 intermetallic compounds. First-principles calculations demonstrate that all of the compounds exhibit little energy differences between the B2, B27 and B33 phases. These calculations relate observations of ductility in YAg, YCu and ZrCo to shape-memory materials including NiTi. One transformation pathway between the B2 and B33 phases establishes a connection between this phase competition, and stacking faults on the {l_brace}011{r_brace}B2 plane. The low energy of such a stacking fault will lead to splitting of the b=<100> dislocations into b/2 partials, observed in ZrCo, TiCo, and in the B19' phase of NiTi. Calculations demonstrate that this pathway is competitive with the traditional pathway for NiTi.

  12. Cutting tool performance characteristics in the machining of a nickel aluminide intermetallic compound

    SciTech Connect

    Chatterjee, S.; Srivatsan, T.S.; Giusti, P.

    1994-05-01

    Ductile nickel aluminide, Ni{sub 3}Al, containing traces of boron, is an intermetallic compound with high strength, making it a promising structural material for elevated, ambient and cryogenic temperature applications. In order to be able to use alloys, they must be capable of being fabricated by machining. The machinability of a cast nickel aluminide, Ni{sub 3}Al, alloy containing boron was studied by conventional machining using the lathe. Three different cutting tool inserts and two types of coolants, namely kerosene oil mist and soluble oil, were chosen. The machining performance of the cutting tool insert and the influence of coolant type were established through measurements of volume of material removed and tool wear. The tool wear analysis was made using microscopic examination of the cutting tool insert in order to elucidate information of the influence of machining parameters and choice of coolant on performance capability of the insert. The overall machinability performance of these materials is rationalized.

  13. The role of f electrons in rare-earth and uranium intermetallics

    SciTech Connect

    Radwanski, R.J.

    1994-03-01

    Electronic structures of Nd{sup 3+} and U{sup 3+} icon NdNi{sub 5} and UPd{sub 2}Al{sub 3} intermetallic compounds have been discussed. The strong correlation between the charge distribution at vicinity of the f-shell electrons and the magnetic state of the f electron subsystem of these Kramers icons has been underlined. The formation of the local magnetic moment, of the ordered magnetic state, of the singlet ground state and of the energy gap in the ordered state is evaluated in conjugation with the temperature dependence of the energy level scheme. It is argued that as a functions of the charge distribution and the spin-dependent interactions many exotic properties are expected resembling those found in heavy-fermion compounds.

  14. Explosive Compaction of Intermetallic-forming Powder Mixtures for Fabricating Structural Energetic Materials

    NASA Astrophysics Data System (ADS)

    Du, Siwei; Rettew, Kelli; Herbold, Eric; Thadhani, Naresh; Munoz, Johsua; Wei, Chung-Ting; Vechio, Kenneth; Meyers, Marc

    2009-06-01

    A double-tube implosion geometry is used to explosively shock consolidate Ni-Al, Ta-Al, Nb-Al, Mo-Al and W-Al powder mixtures for fabricating bulk structure energetic materials, with both mechanical strength and the ability to undergo impact-initiated exothermic reactions. The shock consolidated compacts are characterized based on the uniformity of the microstructure including degree of densification and variation in constituent volume fraction as a function of the axial and longitudinal dimensions of the compacts. Near full density compacts are achieved with minor variations in mixing of constituents, and no evidence of intermetallic reaction taking place during compaction. Differential thermal analysis was performed to determine the thermal reactivity of the compacts and compare with that of unshocked statically-pressed powder compacts. The dynamic mechanical properties of the compacts are characterized using the split-Hopkinson bar, and the reactivity under impact loading was determine using rod-on-anvil experiments.

  15. Gas atomization synthesis of refractory or intermetallic compounds and supersaturated solid solutions

    DOEpatents

    Anderson, Iver E.; Lograsso, Barbara K.; Ellis, Timothy W.

    1994-01-01

    A metallic melt is atomized using a high pressure atomizing gas wherein the temperature of the melt and the composition of the atomizing gas are selected such that the gas and melt react in the atomization spray zone to form a refractory or intermetallic compound in the as-atomized powder particles. A metallic melt is also atomized using a high pressure atomizing gas mixture gas wherein the temperature of the melt and the ratio of a reactive gas to a carrier gas are selected to form powder particles comprising a supersaturated solid solution of the atomic species of the reactive gas in the particles. The powder particles are then heat treated to precipitate dispersoids in-situ therein to form a dispersion strengthened material.

  16. Gas atomization synthesis of refractory or intermetallic compounds and supersaturated solid solutions

    DOEpatents

    Anderson, I.E.; Lograsso, B.K.; Ellis, T.W.

    1994-11-29

    A metallic melt is atomized using a high pressure atomizing gas wherein the temperature of the melt and the composition of the atomizing gas are selected such that the gas and melt react in the atomization spray zone to form a refractory or intermetallic compound in the as-atomized powder particles. A metallic melt is also atomized using a high pressure atomizing gas mixture gas wherein the temperature of the melt and the ratio of a reactive gas to a carrier gas are selected to form powder particles comprising a supersaturated solid solution of the atomic species of the reactive gas in the particles. The powder particles are then heat treated to precipitate dispersoids in-situ therein to form a dispersion strengthened material. 9 figures.

  17. Adiabatic Shear Band Formation in Intermetallic WHA at High Strain Rates and Elevated Temperatures

    NASA Astrophysics Data System (ADS)

    Duprey, K. E.; Clifton, R. J.; Griffo, A.; German, R. M.

    1997-07-01

    A novel tungsten-based composite is being developed at The Pennsylvania State University to enhance shear banding by introducing a strong thermo-plastic instability. This liquid phase sintered composite consists of tungsten grains embedded in an intermetallic alloy matrix which has the property that its flow stress increases with increasing temperature up to a critical temperature at which rapid thermal softening begins. Pressure-shear plate impact experiments are being used to subject thin plates of this composite to shearing at strain rates of 10^5 s-1 to 10^6 s-1 at pressures of 6 - 8 GPa, and temperatures up to 650 ^o C. The experiments, combined with computer simulation, are being conducted to determine the effects of the thermal properties of the matrix on the initiation and propagation of adiabatic shear bands.

  18. Intermetallic Compound Formation Mechanisms for Cu-Sn Solid-Liquid Interdiffusion Bonding

    NASA Astrophysics Data System (ADS)

    Liu, H.; Wang, K.; Aasmundtveit, K. E.; Hoivik, N.

    2012-09-01

    Cu-Sn solid-liquid interdiffusion (SLID) bonding is an evolving technique for wafer-level packaging which features robust, fine pitch and high temperature tolerance. The mechanisms of Cu-Sn SLID bonding for wafer-level bonding and three-dimensional (3-D) packaging applications have been studied by analyzing the microstructure evolution of Cu-Sn intermetallic compounds (IMCs) at elevated temperature up to 400°C. The bonding time required to achieve a single IMC phase (Cu3Sn) in the final interconnects was estimated according to the parabolic growth law with consideration of defect-induced deviation. The effect of predominantly Cu metal grain size on the Cu-Sn interdiffusion rate is discussed. The temperature versus time profile (ramp rate) is critical to control the morphology of scallops in the IMC. A low temperature ramp rate before reaching the bonding temperature is believed to be favorable in a SLID wafer-level bonding process.

  19. Comparison of the Thermal Expansion Behavior of Several Intermetallic Silicide Alloys Between 293 and 1523 K

    NASA Technical Reports Server (NTRS)

    Raj, Sai V.

    2014-01-01

    Thermal expansion measurements were conducted on hot-pressed CrSi(sub 2), TiSi(sub 2), W Si(sub 2) and a two-phase Cr-Mo-Si intermetallic alloy between 293 and 1523 K during three heat-cool cycles. The corrected thermal expansion, (L/L(sub 0)(sub thermal), varied with the absolute temperature, T, as (deltaL/L(sub 0)(sub thermal) = A(T-293)(sup 3) + B(T-293)(sup 2) + C(T-293) + D, where A, B, C and D are regression constants. Excellent reproducibility was observed for most of the materials after the first heat-up cycle. In some cases, the data from the first heatup cycle deviated from those determined in the subsequent cycles. This deviation was attributed to the presence of residual stresses developed during processing, which are relieved after the first heat-up cycle.

  20. Microcantilever Fracture Testing of Intermetallic Cu3Sn in Lead-Free Solder Interconnects

    NASA Astrophysics Data System (ADS)

    Philippi, Bastian; Matoy, Kurt; Zechner, Johannes; Kirchlechner, Christoph; Dehm, Gerhard

    2017-03-01

    Driven by legislation and the abolishment of harmful and hazardous lead-containing solders, lead-free replacement materials are in continuous development. Assessment of the mechanical properties of intermetallic phases such as Cu3Sn that evolve at the interface between solder and copper metalization is crucial to predict performance and meet the high reliability demands in typical application fields of microelectronics. While representative material parameters and fracture properties are required to assess mechanical behavior, indentation-based testing produces different results depending on the sample type. In this work, focused ion beam machined cantilevers were used to unravel the impact of microstructure on the fracture behavior of Sn-Ag-Cu lead-free solder joints. Fracture testing on notched cantilevers showed brittle fracture for Cu3Sn. Unnotched samples allowed measurement of the fracture stress, to estimate the critical defect size in unnotched Cu3Sn microcantilevers.

  1. Local modes of Fe and Co atoms in NiAl intermetallics

    SciTech Connect

    Parlinski, K.; Jochym, P.T.; Leupold, O.; Chumakov, A.I.; Rueffer, R.; Schober, H.; Jianu, A.; Dutkiewicz, J.; Maziarz, W.

    2004-12-01

    Using nuclear inelastic scattering of synchrotron radiation and inelastic neutron scattering we have investigated the vibrational properties of Fe and Co impurities in NiAl intermetallics, and compared them with the density functional theory calculations. The Fe phonon spectra show two sharp peaks appearing in the frequency gap between the Ni and Al phonon bands, and originating from the local modes of Fe residing in Ni, or Al sublattices. Co, which replaces Ni, vibrates within a narrow frequency interval occurring close to the upper edge, but still within the Ni phonon band. The ab initio calculations show that these effects are expected when impurity-host force constants differ from host-host force constants causing a dynamic mismatch between guest and host vibrations.

  2. Magnetostriction and magnetism of rare earth intermetallic compounds: First principle study

    SciTech Connect

    Gavrilenko, V. I.; Wu, R. Q.

    2001-06-01

    Magnetism and magnetostriction of rare earth intermetallic compounds, GdCo{sub 2}, GdFe{sub 2}, NdCo{sub 2}, SmCo{sub 2}, and ErCo{sub 2}, have been studied by using the first principles full-potential linearized augmented plane-wave method with the generalized gradient approximation. The calculated magnetostriction coefficients agree well with experiment. The itinerant electrons of transition metal elements are found to play a significant role in magnetoelastic coupling. The strong anisotropy of magnetostriction in GdCo{sub 2} is explained. Contributions due to spatial anisotropic charge distribution of the incomplete 4f shells are calculated and discussed. {copyright} 2001 American Institute of Physics.

  3. Advances in processing of NiAl intermetallic alloys and composites for high temperature aerospace applications

    NASA Astrophysics Data System (ADS)

    Bochenek, Kamil; Basista, Michal

    2015-11-01

    Over the last few decades intermetallic compounds such as NiAl have been considered as potential high temperature structural materials for aerospace industry. A large number of investigations have been reported describing complex fabrication routes, introducing various reinforcing/alloying elements along with theoretical analyses. These research works were mainly focused on the overcoming of main disadvantage of nickel aluminides that still restricts their application range, i.e. brittleness at room temperature. In this paper we present an overview of research on NiAl processing and indicate methods that are promising in solving the low fracture toughness issue at room temperature. Other material properties relevant for high temperature applications are also addressed. The analysis is primarily done from the perspective of NiAl application in aero engines in temperature regimes from room up to the operating temperature (over 1150 °C) of turbine blades.

  4. Pressure-Induced Phase Transition and Mechanical Properties of Mg2Sr Intermetallics

    PubMed Central

    Yan, Haiyan; Han, Xingming; Zheng, Baobing

    2016-01-01

    A pressure-induced phase transition of Mg2Sr intermetallics from the low-pressure C14-type phase to an orthorhombic phase (space group Cmcm, Z = 4) at a high pressure of 21.0 GPa was firstly predicted using first-principles calculations combined with unbiased swarm structure searching techniques. The phase transition was identified as a first-order nature with a volume drop of 4.7%, driven by the softening of elastic behavior at high pressure. Further phonon calculations indicate that the newly predicted orthorhombic phase is dynamically stable at high pressure and ambient pressure. The mechanical properties including the elastic anisotropy of this orthorhombic phase were thus fully studied at ambient pressure. The elastic anisotropy behavior of this orthorhombic phase was investigated by the distributions of elastic moduli. The evidence of the bonding nature of Mg–Sr was also manifested by density of states (DOS) and electronic localization function (ELF) calculations. PMID:28774023

  5. Mechanisms of cavitation erosion of TiAl-based titanium aluminide intermetallic alloys

    SciTech Connect

    Howard, R.L.; Ball, A.

    1996-08-01

    The modes and controlling mechanisms of cavitation erosion of plasma arc-melted TiAl-based titanium aluminide intermetallic alloys, Ti-52Al (at.%) and Ti-48Al-2Mn-2Nb (at.%) were studied and compared to those of the Ti{sub 3}Al-based alloy, Ti-25Al-10Nb-3V-1Mo (at.%) and other comparative materials. The accumulation of cavitation damage during the initial stages of cavitation erosion was monitored and the work hardening produced in steady state erosion conditions was measured on 5{degree} taper sections. The cavitation erosion resistance of the titanium cavitation erosion resistance of the TiAl-based titanium aluminide alloys compared to Ti-25Al-10Nb-3V-1Mo (at.%) is ascribed to their ability to twin and their greater work hardening ability during cavitation erosion.

  6. Deformation Behavior of the Percolating Eutectic Intermetallic in HPDC and Squeeze-Cast Mg Alloys

    NASA Astrophysics Data System (ADS)

    Zhang, Bao; Yang, Kun V.; Nagasekhar, Anumalasetty V.; Cáceres, Carlos H.; Easton, Mark

    2014-10-01

    The structural compliance of the spatially interconnected intermetallic network in a squeeze-cast MRI230D alloy was determined using focused ion beam (FIB) data and finite element (FE) modeling, and compared with data for a high-pressure die-cast AZ91D and three binary Mg-RE alloys from the existing literature. The respective elastic responses were sorted out into two characteristic behaviors: for eutectic volume fractions less than ~22% the behavior was akin to that of highly compliant, bending-dominated structures, whereas for larger fractions, it reproduced that of structurally efficient, stretch-dominated microtruss structures. In all cases, the contribution from the interconnected network added to the total strength of the alloy an amount comparable with the strengthening expected from a similar volume fraction of dispersed particles. Being more compliant, the bending-dominated structures appeared less prone to developing damage by cracking at low strains than the stretch dominated ones.

  7. Electronic structure, elasticity, bonding features and mechanical behaviour of zinc intermetallics: A DFT study

    SciTech Connect

    Fatima, Bushra Acharya, Nikita; Sanyal, Sankar P.

    2016-05-06

    The structural stability, electronic structure, elastic and mechanical properties of TiZn and ZrZn intermetallics have been studied using ab-initio full potential linearized augmented plane wave (FP-LAPW) method within generalized gradient approximation for exchange and correlation potentials. The various structural parameters, such as lattice constant (a{sub 0}), bulk modulus (B), and its pressure derivative (B’) are analysed and compared. The investigation of elastic constants affirm that both TiZn and ZrZn are elastically stable in CsCl (B{sub 2} phase) structure. The electronic structures have been analysed quantitatively from the band structure which reveals the metallic nature of these compounds. To better illustrate the nature of bonding and charge transfer, we have also studied the Fermi surfaces. The three well known criterion of ductility namely Pugh’s rule, Cauchy’s pressure and Frantsevich rule elucidate the ductile nature of these compounds.

  8. Fatigue life prediction of an intermetallic matrix composite at elevated temperatures

    NASA Technical Reports Server (NTRS)

    Bartolotta, Paul A.

    1991-01-01

    A strain-based fatigue life prediction method is proposed for an intermetallic matrix composite (IMC) under tensile cyclic loadings at elevated temperatures. Styled after the Universal Slopes method, the model utilizes the composite's tensile properties to estimate fatigue life. Factors such as fiber volume ratio, number of plys and temperature dependence are implicitly incorporated into the model through these properties. The model constants are determined by using unidirectional fatigue data at temperatures of 425 and 815 C. Fatigue lives from two independent sources are used to verify the model at temperatures of 650 and 760 C. Cross-ply lives at 760 C are also predicted. It is demonstrated that the correlation between experimental and predicted lives is within a factor of two.

  9. Slow plastic strain rate compressive flow in binary CoAl intermetallics

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.

    1985-01-01

    Constant-velocity elevated temperature compression tests have been conducted on a series of binary CoAl intermetallics produced by hot extrusion of blended prealloyed powders. The as-extruded materials were polycrystalline, and they retained their nominal 10-micron grain size after being tested between 1100 and 1400 K at strain rates ranging from 2 x 10 to the -4th to 2 x 10 to the -7th per sec. Significant plastic flow was obtained in all cases; while cracking was observed, much of this could be due to failure at matrix-oxide interfaces along extrusion stringers rather than to solely intergranular fracture. A maximum in flow strength occurs at an aluminum-to-cobalt ratio of 0.975, and the stress exponent appears to be constant for aluminum-to-cobalt ratios of 0.85 or more. It is likely that very aluminum-deficient materials deform by a different mechanism than do other compositions.

  10. Multiconfigurational nature of 5f orbitals in uranium and plutonium intermetallics

    PubMed Central

    Booth, C.H.; Jiang, Yu; Wang, D.L.; Mitchell, J.N.; Tobash, P.H.; Bauer, E.D.; Wall, M.A.; Allen, P.G.; Sokaras, D.; Nordlund, D.; Weng, T.-C.; Torrez, M.A.; Sarrao, J.L.

    2012-01-01

    Uranium and plutonium’s 5f electrons are tenuously poised between strongly bonding with ligand spd-states and residing close to the nucleus. The unusual properties of these elements and their compounds (e.g., the six different allotropes of elemental plutonium) are widely believed to depend on the related attributes of f-orbital occupancy and delocalization for which a quantitative measure is lacking. By employing resonant X-ray emission spectroscopy (RXES) and X-ray absorption near-edge structure (XANES) spectroscopy and making comparisons to specific heat measurements, we demonstrate the presence of multiconfigurational f-orbital states in the actinide elements U and Pu and in a wide range of uranium and plutonium intermetallic compounds. These results provide a robust experimental basis for a new framework toward understanding the strongly-correlated behavior of actinide materials. PMID:22706643

  11. Electronic and optical properties of RESn3 (RE=Pr & Nd) intermetallics: A first principles study

    NASA Astrophysics Data System (ADS)

    Pagare, G.; Abraham, Jisha A.; Sanyal, S. P.

    2015-06-01

    A theoretical study of structural, electronic and optical properties of RESn3 (RE = Pr & Nd) intermetallics have been investigated systematically using first principles density functional theory. The calculations are carried out within the PBE-GGA and LSDA for the exchange correlation potential. The ground state properties such as lattice parameter (a0), bulk modulus (B) and its pressure derivative (B') are calculated and the calculated lattice parameters show well agreement with the experimental results. We first time predict elastic constants for these compounds. From energy dispersion curves, it is found that these compounds are metallic in nature. The linear optical response of these compounds are also studied and the higher value of static dielectric constant shows the possibility to use them as good dielectric materials.

  12. The mechanical reliability of alumina scales and coatings

    SciTech Connect

    Alexander, K.B.; Pruebner, K.; Tortorelli, P.F.

    1996-08-01

    The mechanical integrity of oxide scales ultimately determines their ability to protect materials from corrosion and other environmental effects arising from deleterious reactions with gases and condensable products. The microstructure and mechanical behavior of alumina products thermally grown or deposited on Fe-28 at.% Al intermetallic alloys are being characterized in order to develop the knowledge and means to control the mechanical reliability of alumina scales by microstructural manipulation through design and processing. Mechanical characterization involved gravimetric data from cyclic oxidation experiments, in-situ observation of oxidized specimens undergoing flexural loading in a scanning electron microscope, and measurements of hardness, elastic modulus and cracking resistance by nanoindentation. Values of cracking thresholds for Al{sub 2}O{sub 3} scales were consistent with other measurements for surface and bulk alumina. The oxidation behavior of Fe{sub 3}Al alloys coated with a thin (0.5 - 1 {mu}m) alumina film deposited by plasma synthesis has been studied. During exposure in the oxidizing environment, new oxide was formed between the coating and the substrate. The presence of the deposited amorphous oxide inhibited the subsequent thermal oxidation of the metal. Because the thermally grown alumina forms under the deposit, the adherence of the coating is controlled by the strength of the metal/oxide interface that develops during oxidation.

  13. Self Healing in Coatings at High Temperatures

    NASA Astrophysics Data System (ADS)

    Sloof, Wim G.

    Alloys for high temperature applications in an oxidizing environment depend on the formation of a protective and slow growing oxide scale. The composition of these alloys is such that a continuous layer of a thermodynamically stable oxide is formed through selective oxidation of one of the constituting elements. Then, the oxide layer forms a barrier between the environment and the underlying alloy. The alloys for high temperature applications can be divided into alumina (Al2O3), silica (SiO2), or chromia (Cr2O3) formers, such as stainless steels, superalloys (Reed 2006), and intermetallics (MX, where M is Ti, Fe, Co or Ni, and X denotes Al, Si, or Cr). These materials are successfully applied in for example gas turbine engines (aero, marine, and industrial), heating equipment and automotive converters etc. In this chapter, the focus will be on alumina forming alloys encountered as coating material for blades and vanes in gas turbine engines. However, the principles addressed also apply to the other mentioned classes of high temperature alloys.

  14. Ir-coated dispenser cathode for CRT

    NASA Astrophysics Data System (ADS)

    Kimura, Sakae; Yakabe, Toru; Matsumoto, Sadao; Miyazaki, Daisuke; Yoshii, Tsuyoshi

    1990-12-01

    A compact dispenser cathode has been developed for application to CRTs. A cathode emitter, comprising BaO, CaO, and Al2O3 in a molar ratio of 4:1:1, was impregnated into a porous tungsten pellet. An intermetallic compound of tungsten and iridium was formed on the cathode pellet. Heater ratings were 6.3 V x 0.2 A. Emission characteristics were measured by using color CRTs. As a result, a cathode peak loading of 15 A/sq cm was ensured in the space-charge region. Furthermore, life tests with a peak loading of 7.5 A/sq cm were conducted over 10,000 h. The decrease in emission current after 10 000 h was within only 10 percent of the initial value. Reliability of cathode performance was assured in terms of breakdown potential between the heater and the cathode, emission characteristics, life performance, grid emission, and the drift in cutoff potential. In addition, the effects of the coating thickness on the emission characteristics are discussed.

  15. Growth of new ternary intermetallic phases from Ca/Zn eutectic flux

    SciTech Connect

    Stojanovic, Milorad Latturner, Susan E.

    2007-03-15

    The eutectic 7.3:2.7 molar ratio mixture of calcium and zinc metal melts at 394 deg. C and was explored as a solvent for the growth of new intermetallic phases for potential use as hydrogen storage materials. The reaction of nickel in this molten mixture produces two new phases-the CaCu{sub 5}-related structure CaNi{sub 2}Zn{sub 3} (P6/mmm, a=8.9814(5) A, c=4.0665(5) A) and a new cubic structure Ca{sub 21}Ni{sub 2}Zn{sub 36} (Fd-3m, a=21.5051(4) A). Palladium-containing reactions produced CaPd{sub 0.85}Zn{sub 1.15} with the orthorhombic TiNiSi structure type (Pnma, a=7.1728(9) A, b=4.3949(5) A, c=7.7430(9) A). Reactions of platinum in the Ca/Zn mixture produce Ca{sub 6}Pt{sub 3}Zn{sub 5}, with an orthorhombic structure related to that of W{sub 3}CoB{sub 3} (Pmmn, a=13.7339(9) A, b=4.3907(3) A, c=10.7894(7) A). - Graphical abstract: The calcium/zinc eutectic is a useful synthesis medium for the growth of new intermetallic phases. Addition of group 10 transition metals to this flux produces ternary phases CaNi{sub 2}Zn{sub 3}, Ca{sub 21}Ni{sub 2}Zn{sub 36}, CaPd{sub 0.85}Zn{sub 1.15}, and Ca{sub 6}Pt{sub 3}Zn{sub 5}. The nickel-centered zinc icosahedron surrounded by a pentagonal dodecahedron of calcium atoms is found in Ca{sub 21}Ni{sub 2}Zn{sub 36}.

  16. Fundamental study about CO2 laser welding of titanium aluminide intermetallic compound

    NASA Astrophysics Data System (ADS)

    Kuwahara, Gaku; Yamaguchi, Shigeru; Nanri, Kenzo; Ootani, Masanori; Tetsuka, Masato; Seto, Sachio; Arai, Mikiya; Fujioka, Tomoo

    2000-11-01

    Titanium aluminide intermetallic compound is attracting attentions as heat-resistant and high-specific strength material in the next generation, especially, it is promising material in the field of aerospace components. Conventional machining process including welding, however, can be hardly applied due to its very low ductility. The objective of this study, as a first stage, is to find out paying attention to crack and hardness the fundamental good conditions of the bead-on-plate welding of TiAl intermetallic compound using CO2 laser irradiation. In the experiment, we used the casting gamma titanium aluminide contained iron, vanadium and boron with a thickness of 2mm. We carried out bead-on-plate laser welding in the titanium aluminide material in inert gas environment filled with argon. We measured fused depth, Vickers hardness, transverse crack numbers and so on as major parameters of welding speed from 1000 to 4600 mm/min and initial temperature of specimen from R.T. to 873 K with a beam spot size of 0.5 mm and an output power of 1.5 kW. In addition, the specimens were analyzed by Electron Probe X-ray Micro Analyzer, Energy Dispersive X-ray Spectroscopy and X-ray Diffractometry. As a result of experiments, transverse crack-free welding was achieved, when initial temperature was at 873 K. In every condition, the value of Vickers hardness of fused zone increased compared with base. We think the reason of it is an increase of (alpha) 2(Ti3Al) phase, which is caused by rapid cooling, taking in Oxygen, fine structure and so on.

  17. Phase stability and elasticity of C15 transition-metal intermetallic compounds

    SciTech Connect

    Chu, F.; Mitchell, T.E.; Chen, S.P.; Sob, M.; Siegl, R.; Pope, D.P.

    1995-03-01

    First-principle quantum mechanical calculations based on the local-density-functional theory have been performed to study the electronic, physical and metallurgical properties of C15 intermetallics MV{sub 2} (M = Zr, Hf, or Ta). The elastic constants of C15 HfV{sub 2} + Nb were measured by the resonant ultrasound spectroscopy technique. The phase stability of C15 HfV{sub 2} + Nb was studied by specific heat measurements and by transmission electron microscopy in a low temperature specimen holder. The total energies and their lattice volume dependence were used to obtain the equilibrium lattice constants and bulk modulus. The band structures at the X-point near the Fermi level were employed to understand the anomalous temperature dependence of shear modulus of the C15 intermetallics. It was found that the double degeneracy with a linear dispersion relation of electronic levels at the X-point near the Fermi surface is mainly responsible for the C15 anomalous elasticity. The density of states at the Fermi level, N(E{sub F}), and the Fermi surface geometry were obtained to understand the low temperature phase instability of C15 HfV{sub 2} and ZrV{sub 2} and the stability of C15 TaV{sub 2}. It was proposed that the large N(E{sub F}) and Fermi surface nesting are the physical reasons for the structural instability of the C15 HfV{sub 2} and ZrV{sub 2} at low temperatures. The relation between anomalous elasticity and structural instability of C15 HfV{sub 2} and ZrV{sub 2} is also discussed.

  18. Effect of Heat Treatment on the Microstructure and Microhardness of Nanostructural Al2O3 Coatings

    NASA Astrophysics Data System (ADS)

    Kovaleva, M.; Tyurin, Yu.; Vasilik, N.; Kolisnichenko, O.; Prozorova, M.; Arseenko, M.; Sirota, V.; Pavlenko, I.

    2014-10-01

    Nanostructural Al2O3 coatings were formed on a steel substrate surface using a multichamber detonation sprayer. The Al2O3 coatings were characterized by a dense microstructure with porosity below 1% and hardness of 1300 ± 25 HV0.3. The transition layer between the coating and substrate was up to 15 μm thick, containing Fe-Al-type intermetallic compounds (FeAl3, Fe2Al5). Postdeposition heat treatment of the samples at 850 °C for 3 h was carried out in air and argon environments. The effect of heat treatment on the microstructure and microhardness of the Al2O3 coatings was investigated by optical microscopy, scanning and transmission electron microscopy, scanning probe microscopy, x-ray phase analysis, and Vickers hardness testing. A positive impact of postcoating heat treatment on the coating microstructure and microhardness was observed. Heat treatment resulted in an increase in the coating hardness from 1300, to 1350 ± 25 HV0.3 and 1600 ± 25 HV0.3 after annealing in air and argon, respectively. Heat treatment in argon led to a more significant increase in the α-Al2O3 phase from 47 to 81%.

  19. Structure evolution of Fe-50%Al coating prepared by mechanical alloying

    NASA Astrophysics Data System (ADS)

    Aryanto, D.; Wismogroho, A. S.; Sudiro, T.

    2016-08-01

    The deposition of Fe-50%Al coating (in at%) on low carbon steel was successfully prepared by using mechanical alloying (MA). The coating process was performed in a shaker mill with variation of milling times from 30 minute to 180 minutes. The deposited coating was then heat treated at 600°C for 2 hour in a vacuum furnace of 5.6 Pa. The structure evolution of mechanical alloyed samples before and after heat treatment was investigated by scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectrometer (EDX) and X-ray diffractometer (XRD). The results revealed that before heat treatment, the deposited coating on low carbon steel is composed of Fe and Al. The Fe(Al) solid solution was mostly formed after 180 minutes of milling time. Metallographic observation indicated that the surface of Fe-Al coating was rough and the coating thickness was increased with increasing milling time. Meanwhile, the heat treatment process led to structural evolution by forming FeAl intermetallic phase on the surface of low carbon steel.

  20. Functionally graded Co-Cr-Mo coating on Ti-6Al-4V alloy structures.

    PubMed

    Vamsi Krishna, B; Xue, Weichang; Bose, Susmita; Bandyopadhyay, Amit

    2008-05-01

    Functionally graded, hard and wear-resistant Co-Cr-Mo alloy was coated on Ti-6Al-4V alloy with a metallurgically sound interface using Laser Engineering Net Shaping (LENS). The addition of the Co-Cr-Mo alloy onto the surface of Ti-6Al-4V alloy significantly increased the surface hardness without any intermetallic phases in the transition region. A 100% Co-Cr-Mo transition from Ti-6Al-4V was difficult to produce due to cracking. However, using optimized LENS processing parameters, crack-free coatings containing up to 86% Co-Cr-Mo were deposited on Ti-6Al-4V alloy with excellent reproducibility. Human osteoblast cells were cultured to test in vitro biocompatibility of the coatings. Based on in vitro biocompatibility, increasing the Co-Cr-Mo concentration in the coating reduced the live cell numbers after 14 days of culture on the coating compared with base Ti-6Al-4V alloy. However, coated samples always showed better bone cell proliferation than 100% Co-Cr-Mo alloy. Producing near net shape components with graded compositions using LENS could potentially be a viable route for manufacturing unitized structures for metal-on-metal prosthetic devices to minimize the wear-induced osteolysis and aseptic loosening that are significant problems in current implant design.

  1. Fe-C-Si ternary composite coating on CP-titanium and its tribological properties

    NASA Astrophysics Data System (ADS)

    Maleque, M. A.; Saffina, W.; Ahmed, A. S.; Ali, M. Y.

    2017-03-01

    This study focused on the development of ternary composite coating through incorporation of Fe-C-Si ternary powder mixtures on CP-Ti substrate and characterizes the microstructure, hardness and wears behavior in presence of Jatropha oil. In this work, the surface of commercial purity titanium (CP-Ti) was modified using a tungsten inert gas (TIG) surface melting technique. The wear behavior of coated CP-titanium was performed using pin-on-disk machine. The results showed that the melt track has dendritic microstructure which was homogenously distributed throughout the melt pool. This Fe-C-Si ternary composite coating enhanced the surface hardness of CP-Ti significantly from 175 HV for the untreated substrate to ∼800 HV for the Fe-C-Si coated CP-Ti due to the formation of intermetallic compounds.. The wear results showed that less wear volume loss was observed on the composite coated CP-Ti in presence of Jatropha-biodiesel compared to uncoated CP-Ti. The achievement of this hard Fe-C-Si composite coating on the surface of CP-Ti can broadened new prospect for many engineering applications that use biodiesel under different tribological variables.

  2. Flow coating apparatus and method of coating

    DOEpatents

    Hanumanthu, Ramasubrahmaniam; Neyman, Patrick; MacDonald, Niles; Brophy, Brenor; Kopczynski, Kevin; Nair, Wood

    2014-03-11

    Disclosed is a flow coating apparatus, comprising a slot that can dispense a coating material in an approximately uniform manner along a distribution blade that increases uniformity by means of surface tension and transfers the uniform flow of coating material onto an inclined substrate such as for example glass, solar panels, windows or part of an electronic display. Also disclosed is a method of flow coating a substrate using the apparatus such that the substrate is positioned correctly relative to the distribution blade, a pre-wetting step is completed where both the blade and substrate are completed wetted with a pre-wet solution prior to dispensing of the coating material onto the distribution blade from the slot and hence onto the substrate. Thereafter the substrate is removed from the distribution blade and allowed to dry, thereby forming a coating.

  3. Surface and cut-edge corrosion behavior of Zn-Mg-Al alloy-coated steel sheets as a function of the alloy coating microstructure

    NASA Astrophysics Data System (ADS)

    Oh, Min-Suk; Kim, Sang-Heon; Kim, Jong-Sang; Lee, Jae-Won; Shon, Je-Ha; Jin, Young-Sool

    2016-01-01

    The effects of Mg and Al content on the microstructure and corrosion resistance of hot-dip Zn-Mg-Al alloycoated steel sheets were investigated. Pure Zn and Zn-based alloy coatings containing Mg (0-5 wt%) and Al (0.2-55 wt%) were produced by a hot-dip galvanizing method. Mg and Al addition induced formation of intermetallic microstructures, like primary Zn, Zn/MgZn2 binary eutectic, dendric Zn/Al eutectoid, and Zn/Al/MgZn2/ternary eutectic structures in the coating layer. MgZn2-related structures (Zn/MgZn2, Zn/Al/MgZn2, MgZn2) played an important role in increasing the corrosion resistance of Zn-Mg-Al alloy-coated steel sheets. Zn-3%Mg-2.5%Al coating layer containing a large volume of lamellar-shaped Zn/MgZn2 binary eutectic structures showed the best cut-edge corrosion resistance. The analysis indicated that Mg dissolved from MgZn2 in the early stage of corrosion and migrated to the cathodic region of steel-exposed cut-edge area to form dense and ordered protective corrosion products, leading to prolonged cathodic protection of Zn-Mg-Al alloy-coated steel sheets.

  4. Apparatus for coating powders

    DOEpatents

    Makowiecki, Daniel M.; Kerns, John A.; Alford, Craig S.; McKernan, Mark A.

    2000-01-01

    A process and apparatus for coating small particles and fibers. The process involves agitation by vibrating or tumbling the particles or fibers to promote coating uniformly, removing adsorbed gases and static charges from the particles or fibers by an initial plasma cleaning, and coating the particles or fibers with one or more coatings, a first coating being an adhesion coating, and with subsequent coatings being deposited in-situ to prevent contamination at layer interfaces. The first coating is of an adhesion forming element (i.e. W, Zr, Re, Cr, Ti) of a 100-10,000 .ANG. thickness and the second coating or final coating of a multiple (0.1-10 microns) being Cu or Ag, for example for brazing processes, or other desired materials that defines the new surface related properties of the particles. An essential feature of the coating process is the capability to deposit in-situ without interruption to prevent the formation of a contaminated interface that could adversely affect the coating adhesion. The process may include screening of the material to be coated and either continuous or intermittent vibration to prevent agglomeration of the material to be coated.

  5. Wet chemical synthesis of intermetallic Pt3Zn nanocrystals via weak reduction reaction together with UPD process and their excellent electrocatalytic performances.

    PubMed

    Chen, Qiaoli; Zhang, Jiawei; Jia, Yanyan; Jiang, Zhiyuan; Xie, Zhaoxiong; Zheng, Lansun

    2014-06-21

    Platinum based alloy nanocrystals are promising catalysts for a variety of important practical process. However, it remains a great challenge to synthesize platinum-based intermetallic compound nanocrystals with well-defined surface structures. In this communication, taking the synthesis of concave cubic intermetallic Pt3Zn nanocrystals with {hk0} facets as an example, we proposed a new synthesis strategy for intermetallic compounds by reduction of noble metal precursors via a slow reduction process and reduction of transition metal ions via an underpotential deposition (UPD) process in wet chemical synthesis. The as-prepared intermetallic Pt3Zn nanocrystals exhibited superior CO poisoning tolerance and high electro-catalytic activity in both methanol and formic acid oxidation reactions in comparison with solid solution Pt3Zn nanocrystals and Pt/C.

  6. X-ray Fluorescence Investigation of Ordered Intermetallic Phases as Electrocatalysts towards the Oxidation of Small Organic Molecules

    SciTech Connect

    Liu, Yi; Lowe, Michael A.; Finkelstein, Ken D.; Dale, Darren S.; DiSalvo, Francis J.; Abruña, Héctor D.

    2010-10-13

    The composition of ordered intermetallic nanoparticles (PtBi and PtPb) has been quantitatively studied by in situ X-ray fluorescence (XRF) during active electrochemical control in solutions of supporting electrolyte and small organic molecules (SOMs). Because the Pt Lβ1,2 lines and the Bi Lα1,2 lines are only separated by 200 eV, an energy-dispersive detector and a multiple-channel analyzer (MCA) were used to record the major fluorescent emission lines from these two elements. The molar ratios of platinum to the less-noble elements (Bi, Pb) in the nanoparticles dramatically changed as a function of the applied upper limit potentials (Eulp) in cyclic voltammetric (CV) characterization. Similar to previous investigations for bulk intermetallic surfaces, the less-noble elements leached out from the surfaces of the intermetallic nanoparticles. For PtBi nanoparticles, the ratios of fluorescence intensities of Pt/Bi in the samples were 0.42, 0.96, and 1.36 for Eulp=+0.40, +0.80, and 1.20 V, respectively, while cycling the potential from -0.20 V to the Eulp value for 10 cycles. The leaching-out process of the less-noble elements occurred at more negative Eulp values than expected. After cycling to relatively positive Eulp values, nonuniform PtM (M=Bi of Pb) nanoparticles formed with a Pt-rich shell and intermetallic PtM core. When the supporting solutions contained active fuel molecules in addition to the intermetallic nanoparticles (formic acid for PtBi, formic acid and methanol for PtPb), kinetic stabilization effects were observed for Eulp=+0.80 V, in a way similar to the response of the bulk materials. It was of great importance to quantitatively explore the change in composition and structure of the intermetallic nanoparticles under active electrochemical control. More importantly, this approach represents a simple, universal, and multifunctional method for the study of multi

  7. Plasma electrolytic oxidation coatings on γTiAl alloy for potential biomedical applications.

    PubMed

    Lara Rodriguez, L; Sundaram, P A; Rosim-Fachini, E; Padovani, A M; Diffoot-Carlo, N

    2014-07-01

    In an attempt to enhance the potential of gamma titanium aluminide intermetallic alloy as a biomaterial, its surface characteristics were successfully modified using a calcium and phosphorous rich electrolyte through the application of plasma electrolytic oxidation. Scanning electron microscopy and atomic force microscopy were used to characterize the morphology and topographical features of the resulting coating while X-ray diffraction and energy dispersive spectroscopy were used to determine the surface oxide composition. The mechanical properties of the surface coating were characterized by nanoindentation studies. The results observed show the formation of a submicron scale porous structure and a concomitant increase in the surface roughness. The surface oxide was composed of rutile and anatase phases. Composition gradients of Ca and P were also present which can possibly enhance the biomaterial application potential of this treated surface. Nanoindentation measurements indicate the formation of a fairly compact oxide during the process.

  8. Wet chemical synthesis of intermetallic Pt3Zn nanocrystals via weak reduction reaction together with UPD process and their excellent electrocatalytic performances

    NASA Astrophysics Data System (ADS)

    Chen, Qiaoli; Zhang, Jiawei; Jia, Yanyan; Jiang, Zhiyuan; Xie, Zhaoxiong; Zheng, Lansun

    2014-05-01

    Platinum based alloy nanocrystals are promising catalysts for a variety of important practical process. However, it remains a great challenge to synthesize platinum-based intermetallic compound nanocrystals with well-defined surface structures. In this communication, taking the synthesis of concave cubic intermetallic Pt3Zn nanocrystals with {hk0} facets as an example, we proposed a new synthesis strategy for intermetallic compounds by reduction of noble metal precursors via a slow reduction process and reduction of transition metal ions via an underpotential deposition (UPD) process in wet chemical synthesis. The as-prepared intermetallic Pt3Zn nanocrystals exhibited superior CO poisoning tolerance and high electro-catalytic activity in both methanol and formic acid oxidation reactions in comparison with solid solution Pt3Zn nanocrystals and Pt/C.Platinum based alloy nanocrystals are promising catalysts for a variety of important practical process. However, it remains a great challenge to synthesize platinum-based intermetallic compound nanocrystals with well-defined surface structures. In this communication, taking the synthesis of concave cubic intermetallic Pt3Zn nanocrystals with {hk0} facets as an example, we proposed a new synthesis strategy for intermetallic compounds by reduction of noble metal precursors via a slow reduction process and reduction of transition metal ions via an underpotential deposition (UPD) process in wet chemical synthesis. The as-prepared intermetallic Pt3Zn nanocrystals exhibited superior CO poisoning tolerance and high electro-catalytic activity in both methanol and formic acid oxidation reactions in comparison with solid solution Pt3Zn nanocrystals and Pt/C. Electronic supplementary information (ESI) available: Additional characterization data. See DOI: 10.1039/c4nr00313f

  9. A review on the synthesis, crystal growth, structure and physical properties of rare earth based quaternary intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Mumbaraddi, Dundappa; Sarkar, Sumanta; Peter, Sebastian C.

    2016-04-01

    This review highlights the synthesis and crystal growth of quaternary intermetallic compounds based on rare earth metals. In the first part of this review, we highlight briefly about intermetallics and their versatile properties in comparison to the constituent elements. In the next part, we have discussed about various synthesis techniques with more focus on the metal flux technique towards the well shaped crystal growth of novel compounds. In the subsequent parts, several disordered quaternary compounds have been reviewed and then outlined most known ordered quaternary compounds with their complex structure. A special attention has been given to the ordered compounds with structural description and relation to the parent binary and ternary compounds. The importance of electronic and structural feature is highlighted as the key roles in designing these materials for emerging applications.

  10. Effect of Thermal Cycle on the Formation of Intermetallic Compounds in Laser Welding of Aluminum-Steel Overlap Joints

    NASA Astrophysics Data System (ADS)

    Fan, J.; Thomy, C.; Vollertsen, F.

    The intermetallic compound (IMC) (or intermetallic phase layer) has a significant influence on the mechanical properties ofjoints between dissimilar metals obtained by thermal processes such as laser welding. Its formation is basically affected by thermal cycles in the joining or contact zone, where the IMC is formed. Within this study, the influence of the thermal cycle on the formation of the IMC during laser welding of an aluminum-steel (Al99.5-DC01) overlap joint was investigated. The temperature was measured directly by a thermocouple, and the weld seam was analyzed by scanning electron microscope (SEM). The influence of peak temperature, cooling time and the integral of the thermal cycle on the thickness of the IMC was identified and discussed. It was identified that cooling time has the biggest influence on the thickness of the IMC.

  11. Nanobranched porous palladium-tin intermetallics: One-step synthesis and their superior electrocatalysis towards formic acid oxidation

    NASA Astrophysics Data System (ADS)

    Sun, Dandan; Si, Ling; Fu, Gengtao; Liu, Chang; Sun, Dongmei; Chen, Yu; Tang, Yawen; Lu, Tianhong

    2015-04-01

    Nanocrystalline intermetallics in bulk with high surface area hold enormous promise as an efficient catalyst for real fuel cell applications due to their unique electrocatalytic properties. In this work, a novel three-dimensional (3D) porous Pd-Sn intermetallics in network nanostructures (Pd-Sn-INNs) has been fabricated at relatively low temperature for the first time by one-step ethylene glycol-assisted hydrothermal reduction method. The structure characteristics of the Pd-Sn-INNs are confirmed by scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy-dispersive X-ray (EDX), selected-area electron diffraction (SAED), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). The as-prepared 3D Pd-Sn-INNs exhibit remarkably improved electrocatalytic activity and stability towards formic acid oxidation reaction (FAOR) over commercially available Pd black.

  12. Microstructure and Thickness of 55 pct Al-Zn-1.6 pct Si-0.2 pct RE Hot-Dip Coatings: Experiment, Thermodynamic, and First-Principles Study

    NASA Astrophysics Data System (ADS)

    Wu, Guangxin; Zhang, Jieyu; Li, Qian; Chou, Kuochih; Wu, Xiaochun

    2012-02-01

    The microstructure and thickness of 55 pct A1-Zn-1.6 pct Si-0.2 pct RE coatings during continuous hot-dip on Q235 steel were investigated in this work. The experimental results revealed that the intermetallic layer was composed of the Fe2Al5, FeAl3, and α-FeAlSi phases. The results of thermodynamic calculations with Pandat software package (CompuTherm, LLC, Madison, WI) indicated that FeAl3 and α( β)-FeAlSi phase precipitated during the period of temperature cooling, which was consistent with experimental result. Then, the thickness of intermetallic layer was characterized. It was shown that the thickness of intermetallic layer decreased after 0.2 wt pct RE was added. Finally, a first-principles calculation was performed to interpret the effect mechanism of RE on the thickness of intermetallic layer. The results indicated that La substitution in Fe2Al5 and FeAl3 phases could grab electronic charges from Al atoms and weaken the formation of Fe-Al compounds.

  13. Improved Polyimide Intumescent Coating

    NASA Technical Reports Server (NTRS)

    Salyer, I. O.; Fox, L. B.

    1984-01-01

    New polyimide intumescent coating uses titanium dioxide and glass microballons as nucleating agents to improve foaming characteristics of commercially-available polyimide precursor resin. Used for coating interior surfaces in commercial aircraft.

  14. Experiments with ceramic coatings

    NASA Technical Reports Server (NTRS)

    Lynn, E. K.; Rollins, C. T.

    1968-01-01

    Report describes the procedures and techniques used in the application of a ceramic coating and the evaluation of test parts through observation of the cracks that occur in this coating due to loading.

  15. Corrosion inhibiting organic coatings

    SciTech Connect

    Sasson, E.

    1984-10-16

    A corrosion inhibiting coating comprises a mixture of waxes, petroleum jelly, a hardener and a solvent. In particular, a corrosion inhibiting coating comprises candelilla wax, carnauba wax, microcrystalline waxes, white petrolatum, an oleoresin, lanolin and a solvent.

  16. Thermal barrier coating system

    NASA Technical Reports Server (NTRS)

    Stecura, S. (Inventor)

    1984-01-01

    A high temperature oxidation resistant, thermal barrier coating system is disclosed for a nickel cobalt, or iron base alloy substrate. An inner metal bond coating contacts the substrate, and a thermal barrier coating covers the bond coating. NiCrAlR, FeCrAlR, and CoCrAlR alloys are satisfactory as bond coating compositions where R=Y or Yb. These alloys contain, by weight, 24.9-36.7% chromium, 5.4-18.5% aluminum, and 0.05 to 1.55% yttrium or 0.05 to 0.53% ytterbium. The coatings containing ytterbium are preferred over those containing yttrium. An outer thermal barrier coating of partial stabilized zirconium oxide (zirconia) which is between 6% and 8%, by weight, of yttrium oxide (yttria) covers the bond coating. Partial stabilization provides a material with superior durability. Partially stabilized zirconia consists of mixtures of cubic, tetragonal, and monoclinic phases.

  17. Intermetallic and ceramic matrix composites for 815 to 1370 C (1500 to 2500 F) gas turbine engine applications

    NASA Technical Reports Server (NTRS)

    Stephens, Joseph R.

    1990-01-01

    Revolutionary improvements in gas turbine engine specific fuel consumption and specific thrust are expected to be gained through incorporation of CMCs and of MMCs (whose intermetallic matrices are reinforced by highly refractory ceramic fibers). A status development evaluation is presented for NASA's Advanced High Temperature Engine Materials Technology Program, with a view to projections of early-21st century transport aircraft performance levels obtainable through the use of MMCs and CMCs in ultrahigh bypass turbofan engines.

  18. Structural plasticity: how intermetallics deform themselves in response to chemical pressure, and the complex structures that result.

    PubMed

    Berns, Veronica M; Fredrickson, Daniel C

    2014-10-06

    Interfaces between periodic domains play a crucial role in the properties of metallic materials, as is vividly illustrated by the way in which the familiar malleability of many metals arises from the formation and migration of dislocations. In complex intermetallics, such interfaces can occur as an integral part of the ground-state crystal structure, rather than as defects, resulting in such marvels as the NaCd2 structure (whose giant cubic unit cell contains more than 1000 atoms). However, the sources of the periodic interfaces in intermetallics remain mysterious, unlike the dislocations in simple metals, which can be associated with the exertion of physical stresses. In this Article, we propose and explore the concept of structural plasticity, the hypothesis that interfaces in complex intermetallic structures similarly result from stresses, but ones that are inherent in a defect-free parent structure, rather than being externally applied. Using DFT-chemical pressure analysis, we show how the complex structures of Ca2Ag7 (Yb2Ag7 type), Ca14Cd51 (Gd14Ag51 type), and the 1/1 Tsai-type quasicrystal approximant CaCd6 (YCd6 type) can all be traced to large negative pressures around the Ca atoms of a common progenitor structure, the CaCu5 type with its simple hexagonal 6-atom unit cell. Two structural paths are found by which the compounds provide relief to the Ca atoms' negative pressures: a Ca-rich pathway, where lower coordination numbers are achieved through defects eliminating transition metal (TM) atoms from the structure; and a TM-rich path, along which the addition of spacer Cd atoms provides the Ca coordination environments greater independence from each other as they contract. The common origins of these structures in the presence of stresses within a single parent structure highlights the diverse paths by which intermetallics can cope with competing interactions, and the role that structural plasticity may play in navigating this diversity.

  19. Surface plasmon waveguides with gradually doped or NiAl intermetallic compound buried contact for terahertz quantum cascade lasers

    NASA Astrophysics Data System (ADS)

    Indjin, D.; Ikonić, Z.; Harrison, P.; Kelsall, R. W.

    2003-09-01

    Improved designs of surface plasmon waveguides for use in GaAs/AlGaAs terahertz quantum cascade lasers are presented. Modal losses and confinement factors are calculated for TM modes in metal-variably doped multilayer semiconductor and metal-intermetallic compound layer clad structures and compared with those obtained in recently realized metal-highly doped semiconductor clad layer structures. Considerable improvements of the mode confinement factors are predicted, and guidelines for choosing the confinement layer parameters are given.

  20. Influence of the Heterogeneous Nucleation Sites on the Kinetics of Intermetallic Phase Formation in Aged Duplex Stainless Steel

    NASA Astrophysics Data System (ADS)

    Melo, Elis Almeida; Magnabosco, Rodrigo

    2017-09-01

    The aim of this work is to study the influence of the heterogeneous nucleation site quantity, observed in different ferrite and austenite grain size samples, on the phase transformations that result in intermetallic phases in a UNS S31803 duplex stainless steel (DSS). Solution treatment was conducted for 1, 24, 96, or 192 hours at 1373 K (1100 °C) to obtain different ferrite and austenite grain sizes. After solution treatment, isothermal aging treatments for 5, 8, 10, 20, 30, or 60 minutes at 1123 K (850 °C) were performed to verify the influence of different amounts of heterogeneous nucleation sites in the kinetics of intermetallic phase formation. The sample solution treated for 1 hour, with the highest surface area between matrix phases, was the one that presented, after 60 minutes at 1123 K (850 °C), the smaller volume fraction of ferrite (indicative of greater intermetallic phase formation), higher volume of sigma (that was present in coral-like and compact morphologies), and chi phase. It was not possible to identify which was the first nucleated phase, sigma or chi. It was also observed that the phase formation kinetics is higher for the sample solution treated for 1 hour. It was evidenced that, from a certain moment on, the chi phase begins to be consumed due to the sigma phase formation, and the austenite/ferrite interface presents higher S V for all solution treatment times. It was also observed that intermetallic phases form preferably in austenite-ferrite interfaces, although the higher occupation rate occurs at triple junction ferrite-ferrite-ferrite. It was verified that there was no saturation of nucleation sites in any interface type nor triple junction, and the equilibrium after 1 hour of aging at 1123 K (850 °C) was not achieved. It was then concluded that sigma phase formation is possibly controlled by diffusional processes, without saturation of nucleation sites.