Science.gov

Sample records for molding lithographic applications

  1. On the thickness uniformity of micropatterns of hyaluronic acid in a soft lithographic molding method

    NASA Astrophysics Data System (ADS)

    Jeong, Hoon Eui; Suh, Kahp Y.

    2005-06-01

    A soft lithographic molding is a simple and yet robust method for fabricating well-defined microstructures of a hydrophilic biopolymer such as polyethylene glycol and polysaccharide over a large area. The method consists of three steps: placing a polydimethylsiloxane mold with a bas-relief pattern onto a drop-dispensed polymer solution typically dissolved in water, letting the mold and the solution undisturbed in contact until solvent evaporates completely, and leaving behind a polymer replica after mold removal. In such a molding process, water can only evaporate from the edges of the mold due to impermeable nature of polydimethylsiloxane to water, resulting in a nonuniform distribution of film thickness or pattern height. Here we examine systematically how the evaporation rate affects the thickness distribution of the resulting microstructures by evaporating the solution of hyaluronic acid in various conditions. To compare with a theory, we also present a simple theoretical model based on one-dimensional conservation equation for a liquid film, which is in good agreement with the experimental data.

  2. Ionic liquid microdroplets as versatile lithographic molds for sculpting curved topographies on soft materials surfaces.

    PubMed

    Perera-Núñez, J; Méndez-Vilas, A; Labajos-Broncano, L; González-Martín, M L

    2010-11-16

    Soft lithography comprises a set of approaches for shaping the surface of soft materials such as PDMS on the microscopic scales. These procedures usually begin with the development of templates/masters normally generated by electron or photolithography techniques. However, the richness in available shapes is limited, usually producing shapes containing sharp parts. Innovation is called for to develop reliable approaches capable of imparting well-defined 3D curved shapes to these solids, a topology that is somehow unnatural for solid surfaces. Here we report on the use of tiny drops of room-temperature ionic liquid, organic liquids that have attracted increasing amounts of attention in recent years because of their unique chemical properties) as a versatile platform for imprinting PDMS with tunable 3D curved geometry, which is out of reach of conventional lithographic techniques and ranges from almost flat depressions to almost closed cavities on the millimeter to micrometer scale. The concept exploits a peculiar combination of physical properties displayed by ionic liquids as their null volatility and their polarity, together with some unique properties of liquid surfaces as their virtually null surface roughness. Proof-of-concept experiments show their application as chemical microreactors and ultrasmooth optical lenses. This all-liquid method is simple, low-cost, versatile, maskless, tension-free, and easily scalable, so we envision a community-wide application in numerous modern physical, chemical, biological, and engineering settings.

  3. Thermophilic molds: Biology and applications.

    PubMed

    Singh, Bijender; Poças-Fonseca, Marcio J; Johri, B N; Satyanarayana, Tulasi

    2016-11-01

    Thermophilic molds thrive in a variety of natural habitats including soils, composts, wood chip piles, nesting materials of birds and other animals, municipal refuse and others, and ubiquitous in their distribution. These molds grow in simple media containing carbon and nitrogen sources and mineral salts. Polyamines are synthesized in these molds and the composition of lipids varies considerably, predominantly containing palmitic, oleic and linoleic acids with low levels of lauric, palmiotoleic and stearic acids. Thermophilic molds are capable of efficiently degrading organic materials by secreting thermostable enzymes, which are useful in the bioremediation of industrial wastes and effluents that are rich in oil, heavy metals, anti-nutritional factors such as phytic acid and polysaccharides. Thermophilic molds synthesize several antimicrobial substances and biotechnologically useful miscellaneous enzymes. The analysis of genomes of thermophilic molds reveals high G:C contents, shorter introns and intergenic regions with lesser repetitive sequences, and further confirms their ability to degrade agro-residues efficiently. Genetic engineering has aided in ameliorating the characteristics of the enzymes of thermophilic molds. This review is aimed at focusing on the biology of thermophilic molds with emphasis on recent developments in the analysis of genomes, genetic engineering and potential applications.

  4. Lithographically Encrypted Inverse Opals for Anti-Counterfeiting Applications.

    PubMed

    Heo, Yongjoon; Kang, Hyelim; Lee, Joon-Seok; Oh, You-Kwan; Kim, Shin-Hyun

    2016-07-01

    Colloidal photonic crystals possess inimitable optical properties of iridescent structural colors and unique spectral shape, which render them useful for security materials. This work reports a novel method to encrypt graphical and spectral codes in polymeric inverse opals to provide advanced security. To accomplish this, this study prepares lithographically featured micropatterns on the top surface of hydrophobic inverse opals, which serve as shadow masks against the surface modification of air cavities to achieve hydrophilicity. The resultant inverse opals allow rapid infiltration of aqueous solution into the hydrophilic cavities while retaining air in the hydrophobic cavities. Therefore, the structural color of inverse opals is regioselectively red-shifted, disclosing the encrypted graphical codes. The decoded inverse opals also deliver unique reflectance spectral codes originated from two distinct regions. The combinatorial code composed of graphical and optical codes is revealed only when the aqueous solution agreed in advance is used for decoding. In addition, the encrypted inverse opals are chemically stable, providing invariant codes with high reproducibility. In addition, high mechanical stability enables the transfer of the films onto any surfaces. This novel encryption technology will provide a new opportunity in a wide range of security applications.

  5. Micromolding of a Highly Fluorescent Reticular Coordination Polymer: Solvent-Mediated Reconfigurable Polymerization in a Soft Lithographic Mold

    SciTech Connect

    Y You; H Yang; J Chung; J Kim; Y Jung; S Park

    2011-12-31

    Coordination polymerization of pyridine-based ligands and zinc or silver ions was controlled by soft lithographic micromolding in capillaries. The polymer patterns that are produced are highly fluorescent and supramolecularly structured.

  6. Lithographically defined tapered waveguides for transformation optics device applications

    NASA Astrophysics Data System (ADS)

    Adams, Todd; Ermer, Kurt; Piazza, Alex; Schaefer, Dave; Smolyaninova, Vera; Smolyaninov, Igor

    2013-03-01

    Recent progress in metamaterials and transformation optics (TO) give rise to such fascinating devices as perfect lenses, invisibility cloaks, etc., which are typically achieved with metamaterials. Realization of these devices using electromagnetic metamaterials would require sophisticated nanofabrication techniques. Recently we have demonstrated that the same effect may be achieved by much simpler means. By tapering a waveguide, one can literally ``bend'' optical space and achieve the same result. Our approach leads to much simpler designs, which require conventional lithographic techniques and readily available dielectric materials. Here we report fabrication of low cost TO devices, such as analogues of metamaterial lenses and invisibility cloaks. Their broadband properties will be demonstrated and performance for light of different polarization will be discussed. This work is supported by NSF grants DMR-0348939 and DMR-110476.

  7. Molds

    MedlinePlus

    ... cause health problems. Inhaling or touching mold or mold spores may cause allergic reactions or asthma attacks in sensitive people. Molds can cause fungal infections. In addition, mold exposure ...

  8. Superomniphobic Surfaces for Military Applications: Nano- and Micro-Fabrication Methods. Chapter 1: Lithographic Fabrication of Surfaces with Different Microgeometries and Investigation of Their Wetting Behaviour

    DTIC Science & Technology

    2011-01-01

    Canada Superomniphobic Surfaces for Military Applications: Nano - and Micro -Fabrication Methods Chapter 1: Lithographic Fabrication of Surfaces...Superomniphobic Surfaces for Military Applications: Nano - and Micro -Fabrication Methods Chapter 1: Lithographic Fabrication of Surfaces with...Atlantic CR 2010-329 iii Executive summary Superomniphobic Surfaces for Military Applications: Nano - and Micro -Fabrication Methods: Chapter 1

  9. Matched metal die compression molded structural random fiber sheet molding compound flywheel. [Patent application

    DOEpatents

    Kulkarni, S.V.; Christensen, R.M.; Toland, R.H.

    1980-09-24

    A flywheel is described that is useful for energy storage in a hybrid vehicle automotive power system or in some stationary applications. The flywheel has a body of essentially planar isotropic high strength structural random fiber sheet molding compound (SMC-R). The flywheel may be economically produced by a matched metal die compression molding process. The flywheel makes energy intensive efficient use of a fiber/resin composite while having a shape designed by theory assuming planar isotropy.

  10. Applications of nanocomposites and woodfiber plastics for microcellular injection molding

    Treesearch

    Lih-Sheng Turng; Mingjun Yuan; Hrishikesh Kharbas; Herman Winata; Daniel F. Caulfield

    2003-01-01

    The paper reviews the processing advantages and challenges of microcellular injection molding and presents recent research results on applications of nanocomposites and woodfiber-plastic composites as well as new process develop for the microcellular injection molding process. In particular, two types of polyamide (PA-6) neat resins and their filled counterparts, such...

  11. Pinna synthetic mold for otoplasty techniques application.

    PubMed

    Reis, Mariah Guieiro Alves Dos; Marim, Ricardo Guimarães; Souto, Luis Ricardo Martinhão

    2017-02-14

    The ear deformity Tanzer type V, also known as prominent ears, is the most common genetic defect of the pinna. The surgery designed for its correction is known as otoplasty. This esthetic surgery can be performed using different techniques, which requires great skill of its operator. The purpose of this work is the development of a new tool for otoplasty techniques training, aimed on the possibility to minimize errors during the otoplasty. Synthetic molds of the external ear from patients with Tanzer type V deformity were made, using silicone material and Rayon. The main procedures of otoplasty could be performed in the molds made of silicone and Rayon with a good esthetic result. The elaborated molds had identical size and shape of a human ear and could be positioned in the same shape of the patient ears. Thus, the synthetic molds were presented as promising simulation tools for the training and surgical enhancement of otoplasty, especially for doctors beginners. Copyright © 2017 Associação Brasileira de Otorrinolaringologia e Cirurgia Cérvico-Facial. Published by Elsevier Editora Ltda. All rights reserved.

  12. Metal Injection Molding of Alloy 718 for Aerospace Applications

    NASA Astrophysics Data System (ADS)

    Ott, Eric A.; Peretti, Michael W.

    2012-02-01

    The metal injection molding process, used in the automotive, medical, and consumer markets for several decades, was investigated for application to superalloys for small, complex-shaped, aerospace components. With sufficient control on processing, inclusion risks, and chemistry, the process can successfully be applied to superalloy 718 components. Assessments included tensile and fatigue property evaluation, characterization of microstructure, and development of an AMS specification.

  13. Injection Molding and its application to drug delivery.

    PubMed

    Zema, Lucia; Loreti, Giulia; Melocchi, Alice; Maroni, Alessandra; Gazzaniga, Andrea

    2012-05-10

    Injection Molding (IM) consists in the injection, under high pressure conditions, of heat-induced softened materials into a mold cavity where they are shaped. The advantages the technique may offer in the development of drug products concern both production costs (no need for water or other solvents, continuous manufacturing, scalability, patentability) and technological/biopharmaceutical characteristics of the molded items (versatility of the design and composition, possibility of obtaining solid molecular dispersions/solutions of the active ingredient). In this article, process steps and formulation aspects relevant to IM are discussed, with emphasis on the issues and advantages connected with the transfer of this technique from the plastics industry to the production of conventional and controlled-release dosage forms. Moreover, its pharmaceutical applications thus far proposed in the primary literature, intended as either alternative manufacturing strategies for existing products or innovative systems with improved design and performance characteristics, are critically reviewed.

  14. Applications of thin carbon coatings and films in injection molding

    NASA Astrophysics Data System (ADS)

    Cabrera, Eusebio Duarte

    In this research, the technical feasibility of two novel applications of thin carbon coatings is demonstrated. The first application consists of using thin carbon coatings on molds for molding ultra-thin plastic parts (<0.5 mm thickness) with lower pressures by promoting wall slip. The second application consists of a new approach to provide electromagnetic interference (EMI) shielding for plastic parts using in mold coated nanoparticle thin films or nanopapers to create a conductive top layer. During this research, the technical feasibility of a new approach was proven which provides injection molding of ultra-thin parts at lower pressures, without the need of fast heating/fast cooling or other expensive mold modification. An in-house developed procedure by other members of our group, was employed for coating the mold surface using chemical vapor deposition (CVD) resulting in a graphene coating with carbide bonding to the mold surface. The coating resulted in a significant decrease of surface friction and consequently easiness of flow when compared to their uncoated counterparts. Thermoplastic polymers and their composites are a very attractive alternative but are hindered by the non-conductive nature of polymers. There are two general approaches used to date to achieve EMI shielding for plastic products. One is to spray a conductive metal coating onto the plastic surface forming a layer that must maintain its shielding effectiveness (SE), and its adhesion to the plastic throughout the expected life of the product. However, metal coatings add undesirable weight and tend to corrode over time. Furthermore, scratching the coating may create shielding failure; therefore, a protective topcoat may be required. The other approach is to use polymer composites filled with conductive fillers such as carbon black (CB), carbon nanofiber (CNF), and carbon nanotube (CNT). While conductive fillers may increase the electrical conductivity of polymer composites, the loading of

  15. Lithographically defined microporous carbon structures

    DOEpatents

    Burckel, David Bruce; Washburn, Cody M.; Polsky, Ronen; Brozik, Susan M.; Wheeler, David R.

    2013-01-08

    A lithographic method is used to fabricate porous carbon structures that can provide electrochemical electrodes having high surface area with uniform and controllable dimensions, providing enormous flexibility to tailor the electrodes toward specific applications. Metal nanoparticles deposited on the surface of the porous carbon electrodes exhibit ultra small dimensions with uniform size distribution. The resulting electrodes are rugged, electrically conductive and show excellent electrochemical behavior.

  16. Nanoscale electrode arrays produced with microscale lithographic techniques for use in biomedical sensing applications.

    PubMed

    Terry, Jonathan G; Schmüser, Ilka; Underwood, Ian; Corrigan, Damion K; Freeman, Neville J; Bunting, Andrew S; Mount, Andrew R; Walton, Anthony J

    2013-12-01

    A novel technique for the production of nanoscale electrode arrays that uses standard microfabrication processes and micron-scale photolithography is reported here in detail. These microsquare nanoband edge electrode (MNEE) arrays have been fabricated with highly reproducible control of the key array dimensions, including the size and pitch of the individual elements and, most importantly, the width of the nanoband electrodes. The definition of lateral features to nanoscale dimensions typically requires expensive patterning techniques that are complex and low-throughput. However, the fabrication methodology used here relies on the fact that vertical dimensions (i.e. layer thicknesses) have long been manufacturable at the nanoscale using thin film deposition techniques that are well established in mainstream microelectronics. The authors report for the first time two aspects that highlight the particular suitability of these MNEE array systems for probe monolayer biosensing. The first is simulation, which shows the enhanced sensitivity to the redox reaction of the solution redox couple. The second is the enhancement of probe film functionalisation observed for the probe film model molecule, 6-mercapto-1-hexanol compared with microsquare electrodes. Such surface modification for specific probe layer biosensing and detection is of significance for a wide range of biomedical and other sensing and analytical applications.

  17. Buckling assisted and lithographically micropatterned fully flexible sensors for conformal integration applications

    PubMed Central

    Maji, Debashis; Das, Debanjan; Wala, Jyoti; Das, Soumen

    2015-01-01

    Development of flexible sensors/electronics over substrates thicker than 100 μm is of immense importance for its practical feasibility. However, unlike over ultrathin films, large bending stress hinders its flexibility. Here we have employed a novel technique of fabricating sensors over a non-planar ridge topology under pre-stretched condition which not only helps in spontaneous generation of large and uniform parallel buckles upon release, but also acts as stress reduction zones thereby preventing Poisson’s ratio induced lateral cracking. Further, we propose a complete lithography compatible process to realize flexible sensors over pre-stretched substrates thicker than 100 μm that are released through dissolution of a water soluble sacrificial layer of polyvinyl alcohol. These buckling assisted flexible sensors demonstrated superior performance along different flexible modalities. Based on the above concept, we also realized a micro thermal flow sensor, conformally wrapped around angiographic catheters to detect flow abnormalities for potential applications in interventional catheterization process. PMID:26640124

  18. Buckling assisted and lithographically micropatterned fully flexible sensors for conformal integration applications

    NASA Astrophysics Data System (ADS)

    Maji, Debashis; Das, Debanjan; Wala, Jyoti; Das, Soumen

    2015-12-01

    Development of flexible sensors/electronics over substrates thicker than 100 μm is of immense importance for its practical feasibility. However, unlike over ultrathin films, large bending stress hinders its flexibility. Here we have employed a novel technique of fabricating sensors over a non-planar ridge topology under pre-stretched condition which not only helps in spontaneous generation of large and uniform parallel buckles upon release, but also acts as stress reduction zones thereby preventing Poisson’s ratio induced lateral cracking. Further, we propose a complete lithography compatible process to realize flexible sensors over pre-stretched substrates thicker than 100 μm that are released through dissolution of a water soluble sacrificial layer of polyvinyl alcohol. These buckling assisted flexible sensors demonstrated superior performance along different flexible modalities. Based on the above concept, we also realized a micro thermal flow sensor, conformally wrapped around angiographic catheters to detect flow abnormalities for potential applications in interventional catheterization process.

  19. Development of Nanosphere Lithography Technique with Enhanced Lithographical Accuracy on Periodic Si Nanostructure for Thin Si Solar Cell Application

    NASA Astrophysics Data System (ADS)

    Choi, Jeayoung

    In this thesis, a novel silica nanosphere (SNS) lithography technique has been developed to offer a fast, cost-effective, and large area applicable nano-lithography approach. The SNS can be easily deposited with a simple spin-coating process after introducing a N,N-dimethyl-formamide (DMF) solvent which can produce a highly close packed SNS monolayer over large silicon (Si) surface area, since DMF offers greatly improved wetting, capillary and convective forces in addition to slow solvent evaporation rate. Since the period and dimension of the surface pattern can be conveniently changed and controlled by introducing a desired size of SNS, and additional SNS size reduction with dry etching process, using SNS for lithography provides a highly effective nano-lithography approach for periodically arrayed nano-/micro-scale surface patterns with a desired dimension and period. Various Si nanostructures ( i.e., nanopillar, nanotip, inverted pyramid, nanohole) are successfully fabricated with the SNS nano-lithography technique by using different etching technique like anisotropic alkaline solution (i.e., KOH) etching, reactive-ion etching (RIE), and metal-assisted chemical etching (MaCE). In this research, computational optical modeling is also introduced to design the Si nanostructure, specifically nanopillars (NPs) with a desired period and dimension. The optical properties of Si NP are calculated with two different optical modeling techniques, which are the rigorous coupled wave analysis (RCWA) and finite-difference time-domain (FDTD) methods. By using these two different optical modeling techniques, the optical properties of Si NPs with different periods and dimensions have been investigated to design ideal Si NP which can be potentially used for thin c-Si solar cell applications. From the results of the computational and experimental work, it was observed that low aspect ratio Si NPs fabricated in a periodic hexagonal array can provide highly enhanced light absorption

  20. 12. Photocopy of lithograph (source unknown) The Armor Lithograph Company, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. Photocopy of lithograph (source unknown) The Armor Lithograph Company, Ltd., Pittsburgh, Pennsylvania, ca. 1888 COURTHOUSE AND JAIL, FROM THE WEST - Allegheny County Courthouse & Jail, 436 Grant Street (Courthouse), 420 Ross Street (Jail), Pittsburgh, Allegheny County, PA

  1. Lithographic fabrication of nanoapertures

    DOEpatents

    Fleming, James G.

    2003-01-01

    A new class of silicon-based lithographically defined nanoapertures and processes for their fabrication using conventional silicon microprocessing technology have been invented. The new ability to create and control such structures should significantly extend our ability to design and implement chemically selective devices and processes.

  2. Resin transfer molding of textile preforms for aircraft structural applications

    NASA Technical Reports Server (NTRS)

    Hasko, Gregory H.; Dexter, H. Benson; Weideman, Mark H.

    1992-01-01

    The NASA LaRC is conducting and supporting research to develop cost-effective fabrication methods that are applicable to primary composite aircraft structures. One of the most promising fabrication methods that has evolved is resin transfer molding (RTM) of dry textile material forms. RTM has been used for many years for secondary structures, but has received increased emphasis because it is an excellent method for applying resin to damage-tolerant textile preforms at low cost. Textile preforms based on processes such as weaving, braiding, knitting, stitching, and combinations of these have been shown to offer significant improvements in damage tolerance compared to laminated tape composites. The use of low-cost resins combined with textile preforms could provide a major breakthrough in achieving cost-effective composite aircraft structures. RTM uses resin in its lowest cost form, and storage and spoilage costs are minimal. Near net shape textile preforms are expected to be cost-effective because automated machines can be used to produce the preforms, post-cure operations such as machining and fastening are minimized, and material scrap rate may be reduced in comparison with traditional prepreg molding. The purpose of this paper is to discuss experimental and analytical techniques that are under development at NASA Langley to aid the engineer in developing RTM processes for airframe structural elements. Included are experimental techniques to characterize preform and resin behavior and analytical methods that were developed to predict resin flow and cure kinetics.

  3. Application of Cathodoluminescence in Analyzing Mold Flux Films

    NASA Astrophysics Data System (ADS)

    Nolte, Elizabeth; Smith, Jeffrey D.; Frazee, Michael; Sutcliffe, Neil; O'Malley, Ronald J.

    Mold fluxes are used in continuous casting of steel to control heat transfer from the steel shell to the copper mold based on their structure and properties. Structures observed in mold flux film samples extracted from conventional and thin slab continuous casters at the end of a cast were examined using cathodoluminescence (CL) imaging in conjunction with XRD and SEM/EDS analysis. Glassy and crystalline structures in the flux films varied greatly depending on sampling location in the mold, distance from the mold wall and the mold flux being examined. Temperature data collected from thermocouple arrays in a thin slab funnel mold indicated sawtooth temperature fluctuations in the lower area of the funnel region, presumably due to cyclic fracture and regrowth of the mold flux crystalline layer in that region of the mold. The temperature observations correlate well with the structures observed in the flux film samples from the region. CL microscopy clearly distinguishes glassy regions from regions with devitrified and dendritic crystal growth, as well as continuous and fractured crystallite layers and cuspidine and nepheline phases that are present. The technique also highlights small variations in Mn oxide content in the glassy region of the flux that results from exchange reactions with the steel, making flow lines in the previously liquid portion of the flux film clearly visible. The benefits of applying cathodoluminescence imaging to the analysis of mold flux films in continuous casting are discussed.

  4. Crack-resistant siloxane molding compounds. [Patent application

    DOEpatents

    McFarland, J.W.; Swearngin, C.B.

    1980-11-03

    The crack resistance of phenyl silicone molding resins containing siliceous fillers is improved by incorporating therein about 0.5 to 5.5% by weight of ..beta..-eucryptite, a lithium aluminum silicate having a negative thermal expansion coefficient. These molding resins are particularly suitable for encapsulating electronic devices such as diodes, coils, resistors, and the like.

  5. Traditional Mold Analysis Compared to a DNA-based Method of Mold Analysis with Applications in Asthmatics' Homes

    EPA Science Inventory

    Traditional environmental mold analysis is based-on microscopic observations and counting of mold structures collected from the air on a sticky surface or culturing of molds on growth media for identification and quantification. A DNA-based method of mold analysis called mol...

  6. Traditional Mold Analysis Compared to a DNA-based Method of Mold Analysis with Applications in Asthmatics' Homes

    EPA Science Inventory

    Traditional environmental mold analysis is based-on microscopic observations and counting of mold structures collected from the air on a sticky surface or culturing of molds on growth media for identification and quantification. A DNA-based method of mold analysis called mol...

  7. Precision glass molding of complex shaped chalcogenide glass lenses for IR applications

    NASA Astrophysics Data System (ADS)

    Staasmeyer, Jan-Helge; Wang, Yang; Liu, Gang; Dambon, Olaf; Klocke, Fritz

    2016-09-01

    The use of chalcogenide glass in the thermal infrared domain is an emerging alternative to commonly used crystalline materials such as germanium. The main advantage of chalcogenide glass is the possibility of mass production of complex shaped geometries with replicative processes such as precision glass molding. Thus costly single point diamond turning processes are shifted to mold manufacturing and do not have to be applied to every single lens produced. The usage of FEM-Simulation is mandatory for developing a molding process for complex e.g. non rotational symmetric chalcogenide glass lenses in order to predict the flow of glass. This talk will present state of the art modelling of the precision glass molding process for chalcogenide glass lenses, based on thermal- and mechanical models. Input data for modelling are a set of material properties of the specific chalcogenide glass in conjunction with properties of mold material and wear protective coatings. Specific properties for the mold-glass interaction such as stress relaxation or friction at the glassmold interface cannot be obtained from datasheets and must be determined experimentally. A qualified model is a powerful tool to optimize mold and preform designs in advance in order to achieve sufficient mold filling and compensate for glass shrinkage. Application of these models in an FEM-Simulation "case study" for molding a complex shaped non-rotational symmetric lens is shown. The outlook will examine relevant issues for modelling the precision glass molding process of chalcogenide glasses in order to realize scaled up production in terms of multi cavity- and wafer level molding.

  8. Silicon micro-mold

    DOEpatents

    Morales, Alfredo M.

    2006-10-24

    The present invention describes a method for rapidly fabricating a robust 3-dimensional silicon-mold for use in preparing complex metal micro-components. The process begins by depositing a conductive metal layer onto one surface of a silicon wafer. A thin photoresist and a standard lithographic mask are then used to transfer a trace image pattern onto the opposite surface of the wafer by exposing and developing the resist. The exposed portion of the silicon substrate is anisotropically etched through the wafer thickness down to conductive metal layer to provide an etched pattern consisting of a series of rectilinear channels and recesses in the silicon which serve as the silicon micro-mold. Microcomponents are prepared with this mold by first filling the mold channels and recesses with a metal deposit, typically by electroplating, and then removing the silicon micro-mold by chemical etching.

  9. 40 CFR 428.70 - Applicability; description of the large-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... large-sized general molded, extruded, and fabricated rubber plants subcategory. 428.70 Section 428.70... (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Large-Sized General Molded, Extruded, and Fabricated Rubber Plants Subcategory § 428.70 Applicability; description of the large-sized general molded,...

  10. 40 CFR 428.50 - Applicability; description of the small-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... small-sized general molded, extruded, and fabricated rubber plants subcategory. 428.50 Section 428.50... (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Small-Sized General Molded, Extruded, and Fabricated Rubber Plants Subcategory § 428.50 Applicability; description of the small-sized general molded,...

  11. 40 CFR 428.70 - Applicability; description of the large-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... large-sized general molded, extruded, and fabricated rubber plants subcategory. 428.70 Section 428.70... (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Large-Sized General Molded, Extruded, and Fabricated Rubber Plants Subcategory § 428.70 Applicability; description of the large-sized general molded,...

  12. 40 CFR 428.70 - Applicability; description of the large-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... large-sized general molded, extruded, and fabricated rubber plants subcategory. 428.70 Section 428.70... (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Large-Sized General Molded, Extruded, and Fabricated Rubber Plants Subcategory § 428.70 Applicability; description of the large-sized general molded,...

  13. 40 CFR 428.50 - Applicability; description of the small-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... small-sized general molded, extruded, and fabricated rubber plants subcategory. 428.50 Section 428.50... (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Small-Sized General Molded, Extruded, and Fabricated Rubber Plants Subcategory § 428.50 Applicability; description of the small-sized general molded,...

  14. 40 CFR 428.50 - Applicability; description of the small-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... small-sized general molded, extruded, and fabricated rubber plants subcategory. 428.50 Section 428.50... (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Small-Sized General Molded, Extruded, and Fabricated Rubber Plants Subcategory § 428.50 Applicability; description of the small-sized general molded,...

  15. 40 CFR 428.60 - Applicability; description of the medium-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... medium-sized general molded, extruded, and fabricated rubber plants subcategory. 428.60 Section 428.60... RUBBER MANUFACTURING POINT SOURCE CATEGORY Medium-Sized General Molded, Extruded, and Fabricated Rubber Plants Subcategory § 428.60 Applicability; description of the medium-sized general molded, extruded, and...

  16. Application of High-Temperature Mold Materials to Die Cast Copper Motor Rotor for Improved Efficiency

    SciTech Connect

    John G. Cowie; Edwin F. Brush, Jr.; Dale T. Peters; Stephen P. Midson; Darryl J. Van Son

    2003-05-01

    The objective of the study, Application of High-Temperature Mold Materials to Die Cast Copper Motor Rotor for Improved Efficiency, was to support the Copper Development Association (CDA) in its effort to design, fabricate and demonstrate mold technologies designed to withstand the copper motor rotor die casting environment for an economically acceptable life. The anticipated result from the compiled data and tests were to: (1) identify materials suitable for die casting copper, (2) fabricate motor rotor molds and (3) supply copper rotor motors for testing in actual compressor systems. Compressor manufacturers can apply the results to assess the technical and economical viability of copper rotor motors.

  17. The application of fuzzy theory for the control of weld line positions in injection-molded part.

    PubMed

    Chen, Mei-Yung; Tzeng, Huan-Wen; Chen, Yi-Cheng; Chen, Shia-Chung

    2008-01-01

    This research proposes the fuzzy theory for the control of weld lines in plastic injection molding. The weld line occurs as a result of geometrical changes in molded parts in the injection molding process. The weld line is one of the defects present in plastic injection-molded parts; the line affects the quality of parts as well as the strength of the products. In the present study, fuzzy theory was applied in the design of injection molding. First, expert experiences were transformed into IF approximately THEN approximately rules to establish the knowledge base for developing fuzzy inference rules. The rules were then used to adjust the molding parameters, which in turn were applied to control the weld line position in the injection molding process. The results indicate that fuzzy theory exhibited favorable applicability in the control of the weld line as well as decreased the simulation time, thereby accelerating the design process of injection molding.

  18. Design, fabrication and characterization of solution-based molded chalcogenide optics for infrared application

    NASA Astrophysics Data System (ADS)

    Dixit, Awakash; Singh, Radhakant; Agarwal, Amit K.; Ghosh, Amitava; Dwivedi, Prabhat K.

    2016-09-01

    We report design, fabrication and characterization of molded chalcogenide microlens array for Infrared sensing applications. A master of desired microlens array with high sag value is prepared using ultraviolet lithography and thermal reflow method on a positive photoresist (ma-P1275HV). The negative replica of the master is created using polydimethylsiloxane which serves as a mold for micro-molding. Further, chalcogenide solution is prepared in ethanolamine solvent and spin coated on a substrate to get a uniform film; these films are characterized and are found to have the same optical properties as the parent bulk chalcogenide glass. Finally, the microlens array is fabricated by the micro-molding of chalcogenide film. Fabricated chalcogenide microlenses are characterized for geometrical parameters, which are used to estimate the optical parameters.

  19. Holistic, model-based optimization of edge leveling as an enabler for lithographic focus control: application to a memory use case

    NASA Astrophysics Data System (ADS)

    Hasan, T.; Kang, Y.-S.; Kim, Y.-J.; Park, S.-J.; Jang, S.-Y.; Hu, K.-Y.; Koop, E. J.; Hinnen, P. C.; Voncken, M. M. A. J.

    2016-03-01

    Advancement of the next generation technology nodes and emerging memory devices demand tighter lithographic focus control. Although the leveling performance of the latest-generation scanners is state of the art, challenges remain at the wafer edge due to large process variations. There are several customer configurable leveling control options available in ASML scanners, some of which are application specific in their scope of leveling improvement. In this paper, we assess the usability of leveling non-correctable error models to identify yield limiting edge dies. We introduce a novel dies-inspec based holistic methodology for leveling optimization to guide tool users in selecting an optimal configuration of leveling options. Significant focus gain, and consequently yield gain, can be achieved with this integrated approach. The Samsung site in Hwaseong observed an improved edge focus performance in a production of a mid-end memory product layer running on an ASML NXT 1960 system. 50% improvement in focus and a 1.5%p gain in edge yield were measured with the optimized configurations.

  20. Scaling properties of lithographic VCSELs

    NASA Astrophysics Data System (ADS)

    Demir, Abdullah; Zhao, Guowei; Freisem, Sabine; Liu, Xiaohang; Deppe, Dennis G.

    2011-03-01

    Data are presented demonstrating lithographic vertical-cavity surface-emitting lasers (VCSELs) and their scaling properties. Lithographic VCSELs have simultaneous mode- and current-confinement defined only by lithography and epitaxial crystal growth. The lithographic process of these devices allows getting uniform device size throughout a wafer and easy scaling to manufacture very small lasers. The semiconductor's high thermal conductivity enables the small lithographic VCSEL to have lower thermal resistance than an oxide-aperture VCSEL, while the lithographic fabrication produces high VCSEL uniformity even at small size. Very dense packing is also possible. Devices of 3 μm to 20 μm diameters are fabricated and scaling properties are characterized. 3 μm lithographic VCSELs produce output power of 4.1 mW, with threshold current of 260 μA and slope efficiency of 0.76 W/A at emission wavelength of ~980 nm. These VCSELs also have single-mode single-polarization lasing without the use of a surface grating, and have >25 dB sidemode- suppression-ratio up to 1 mW of output power. Lifetime tests demonstrate that 3 μm VCSEL operates for hundreds of hours at high injection current level of 85 kA/cm2 with 3.7 mW output power without degradation. Scaling properties and low thermal resistance of the lithographic VCSELs can extend the VCSEL technology to manufacturable and reliable small size lasers and densely packed arrays with long device lifetime.

  1. 40 CFR 428.70 - Applicability; description of the large-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... large-sized general molded, extruded, and fabricated rubber plants subcategory. 428.70 Section 428.70... RUBBER MANUFACTURING POINT SOURCE CATEGORY Large-Sized General Molded, Extruded, and Fabricated Rubber... fabricated rubber plants subcategory. The following provisions of this subpart are applicable to...

  2. 40 CFR 428.50 - Applicability; description of the small-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... small-sized general molded, extruded, and fabricated rubber plants subcategory. 428.50 Section 428.50... RUBBER MANUFACTURING POINT SOURCE CATEGORY Small-Sized General Molded, Extruded, and Fabricated Rubber... fabricated rubber plants subcategory. The following provisions of this subpart are applicable to...

  3. 40 CFR 428.70 - Applicability; description of the large-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... large-sized general molded, extruded, and fabricated rubber plants subcategory. 428.70 Section 428.70... RUBBER MANUFACTURING POINT SOURCE CATEGORY Large-Sized General Molded, Extruded, and Fabricated Rubber... fabricated rubber plants subcategory. The following provisions of this subpart are applicable to...

  4. 40 CFR 428.60 - Applicability; description of the medium-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... medium-sized general molded, extruded, and fabricated rubber plants subcategory. 428.60 Section 428.60... (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Medium-Sized General Molded, Extruded, and Fabricated Rubber Plants Subcategory § 428.60 Applicability; description of the medium-sized general...

  5. 40 CFR 428.60 - Applicability; description of the medium-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... medium-sized general molded, extruded, and fabricated rubber plants subcategory. 428.60 Section 428.60... (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Medium-Sized General Molded, Extruded, and Fabricated Rubber Plants Subcategory § 428.60 Applicability; description of the medium-sized general...

  6. 40 CFR 428.50 - Applicability; description of the small-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... small-sized general molded, extruded, and fabricated rubber plants subcategory. 428.50 Section 428.50... RUBBER MANUFACTURING POINT SOURCE CATEGORY Small-Sized General Molded, Extruded, and Fabricated Rubber... fabricated rubber plants subcategory. The following provisions of this subpart are applicable to...

  7. 40 CFR 428.60 - Applicability; description of the medium-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... medium-sized general molded, extruded, and fabricated rubber plants subcategory. 428.60 Section 428.60... (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Medium-Sized General Molded, Extruded, and Fabricated Rubber Plants Subcategory § 428.60 Applicability; description of the medium-sized general...

  8. 40 CFR 428.60 - Applicability; description of the medium-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... medium-sized general molded, extruded, and fabricated rubber plants subcategory. 428.60 Section 428.60... RUBBER MANUFACTURING POINT SOURCE CATEGORY Medium-Sized General Molded, Extruded, and Fabricated Rubber... fabricated rubber plants subcategory. The following provisions of this subpart are applicable to...

  9. Application of statistical methods for analyzing the relationship between casting distortion, mold filling, and interfacial heat transfer in sand molds

    SciTech Connect

    Y. A. Owusu

    1999-03-31

    This report presents a statistical method of evaluating geometric tolerances of casting products using point cloud data generated by coordinate measuring machine (CMM) process. The focus of this report is to present a statistical-based approach to evaluate the differences in dimensional and form variations or tolerances of casting products as affected by casting gating system, molding material, casting thickness, and casting orientation at the mold-metal interface. Form parameters such as flatness, parallelism, and other geometric profiles such as angularity, casting length, and height of casting products were obtained and analyzed from CMM point cloud data. In order to relate the dimensional and form errors to the factors under consideration such as flatness and parallelism, a factorial analysis of variance and statistical test means methods were performed to identify the factors that contributed to the casting distortion at the mold-metal interface.

  10. Advancement of braiding/resin transfer molding from commercial to aerospace applications

    NASA Astrophysics Data System (ADS)

    Sharpless, Garrett C.

    1991-03-01

    The braiding process, which produces dry fiber preforms fabricated to net shape for subsequent molding, and its compatible marriage to the resin transfer molding (RTM) process is producing a wide variety of composite products for commercial, recreational, and aircraft/aerospace applications. The design and fabrication of net-shaped braided preforms is the first step in the manufacture of braided/RTM composite parts. In most cases, braiding is the process of choice because the desired preform shape is usually complex. The stability of a braided structure makes it ideal for use in a subsequent RTM operation. The problems and techniques involved in the braiding of various complex preforms are discussed. The RTM process is then examined, along with its compatibility and flexibility with the braiding process in manufacturing. Examples are then presented of structurally demanding applications for braided/RTM composites in the aircraft and aerospace industries.

  11. Application of knowledge-based vision to closed-loop control of the injection molding process

    NASA Astrophysics Data System (ADS)

    Marsh, Robert; Stamp, R. J.; Hill, T. M.

    1997-10-01

    An investigation is under way to develop a control system for an industrial process which uses a vision systems as a sensor. The research is aimed at the improvement of product quality in commercial injection molding system. A significant enhancement has been achieved in the level of application of visually based inspection techniques to component quality. The aim of the research has been the investigation, and employment, of inspection methods that use knowledge based machine vision. The application of such techniques in this context is comprehensive, extending from object oriented analysis, design and programming of the inspection program, to the application of rule based reasoning, to image interpretation, vision system diagnostics, component diagnostics and molding machine control. In this way, knowledge handling methods are exploited wherever they prove to be beneficial. The vision knowledge base contains information on the procedures required to achieve successful identification of component surface defects. A collection of image processing and pattern recognition algorithms are applied selectively. Once inspection of the component has been performed, defects are related to process variables which affect the quality of the component, and another knowledge base is used to effect a control action at the molding machine. Feedback from other machine sensor is also used to direct the control procedure. Results from the knowledge based vision inspection system are encouraging. They indicate that rapid and effective fault detection and analysis is feasible, as is the verification of system integrity.

  12. Molded GASIR ® infrared optics for automotive applications

    NASA Astrophysics Data System (ADS)

    Guimond, Y.; Bellec, Y.

    2006-05-01

    Umicore IR Glass has developed an industrial process to manufacture low cost chalcogenide glasses. These materials called GASIR® are transparent in the 3-5 and 8-12 μm atmospheric windows which allows to use them in all the sensing and thermal imaging applications where Germanium and ZnSe usually stands. During the past 5 years, Umicore has developed and produced with and for its customers various GASIR ® optics in low and medium volume for military and civilian applications. But from the beginning of last year, the company is also very active in the automotive market. For that reason, a huge work of development on optics quality has been done to comply with automotive requests. Umicore's GASIR ® optics are used for instance in the night vision system that BMW launched in September 2005 on its 7-series. This system which will be described in this paper was developed by Umicore's customer, automotive TIER1 producer Autoliv.

  13. Modeling and control of flow during impregnation of heterogeneous porous media, with application to composite mold-filling processes

    NASA Astrophysics Data System (ADS)

    Bickerton, Simon

    Liquid Composite Molding (LCM) encompasses a growing list of composite material manufacturing techniques. These processes have provided the promise for complex fiber reinforced plastics parts, manufactured from a single molding step. In recent years a significant research effort has been invested in development of process simulations, providing tools that have advanced current LCM technology and broadened the range of applications. The requirement for manufacture of larger, more complex parts has motivated investigation of active control of LCM processes. Due to the unlimited variety of part geometries that can be produced, finite element based process simulations will be used to some extent in design of actively controlled processes. Ongoing efforts are being made to improve material parameter specification for process simulations, increasing their value as design tools. Several phenomena occurring during mold filling have been addressed through flow visualization experimentation and analysis of manufactured composite parts. The influence of well defined air channels within a mold cavity is investigated, incorporating their effects within existing filling simulations. Three different flow configurations have been addressed, testing the application of 'equivalent permeabilities', effectively approximating air channels as representative porous media. LCM parts having doubly curved regions require preform fabrics to undergo significant, and varying deformation throughout a mold cavity. Existing methods for predicting preform deformation, and the resulting permeability distribution have been applied to a conical mold geometry. Comparisons between experiment and simulation are promising, while the geometry studied has required large deformation over much of the part, shearing the preform fabric beyond the scope of the models applied. An investigational study was performed to determine the magnitude of effect, if any, on mold filling caused by corners within LCM mold

  14. Protection of lithographic components from particle contamination

    DOEpatents

    Klebanoff, Leonard E.; Rader, Daniel J.

    2000-01-01

    A system that employs thermophoresis to protect lithographic surfaces from particle deposition and operates in an environment where the pressure is substantially constant and can be sub-atmospheric. The system (thermophoretic pellicle) comprises an enclosure that surrounds a lithographic component whose surface is being protected from particle deposition. The enclosure is provided with means for introducing a flow of gas into the chamber and at least one aperture that provides for access to the lithographic surface for the entry and exit of a beam of radiation, for example, and further controls gas flow into a surrounding low pressure environment such that a higher pressure is maintained within the enclosure and over the surface being protected. The lithographic component can be heated or, alternatively the walls of the enclosure can be cooled to establish a temperature gradient between the surface of the lithographic component and the walls of the enclosure, thereby enabling the thermophoretic force that resists particle deposition.

  15. MOLDING APPARATUS

    DOEpatents

    Fleming, P.G.

    1963-10-01

    Molding apparatus capable of coating multiple elements each molding cycle is described. The apparatus comprises a centrally disposed reservoir penetrated by a plurality of circumferentially arranged and radially extending passageways. These passageways, in turn, communicate with passages in a separable annular member that retains selectively configured molds and mold seating arrangements. Each mold, which is readily removable from its respective seat, is adapted to retain an element therein in spaced relation to the interior of the mold by utilizing element positioning means within the mold seat and the mold so that coating material may flow about the entire outer surface of the element. (AEC)

  16. Multicomponent biocide systems protect wood from decay fungi, mold fungi, and termites for interior applications

    Treesearch

    Carol A. Clausen; Vina W. Yang

    2004-01-01

    Concerns about indoor air quality due to mold growth have increased dramatically in the United States. In the absence of proper moisture management, fungicides need to be developed for indoor use to control mold establishment. An ideal fungicide for prevention of indoor mold growth on wood-based materials needs to specifically prevent spore germination and provide long...

  17. Applications of polyamide/cellulose fiber/wollastonite composites for microcellular injection molding

    Treesearch

    Herman Winata; Lih-Sheng Turng; Daniel F. Caulfield; Tom Kuster; Rick Spindler; Rod Jacobson

    2003-01-01

    In this study, a cellulose-fiber-reinforced Polyamide-6 (PA-6) composite, a hybrid composite (PA-6/cellulose/Wollastonite), and the neat PA-6 resin were injection molded into ASTM test–bar samples with conventional and microcellular injection molding. The impact and tensile strengths of molded samples were measured and the Scanning Electron Microscopy (SEM) images were...

  18. The evaluation of vacuum venting and variotherm process for improving the replication by injection molding of high aspect ratio micro features for biomedical application

    NASA Astrophysics Data System (ADS)

    Sorgato, Marco; Lucchetta, Giovanni

    2015-05-01

    The aspect ratio achievable in replicating micro features is one of the most important process characteristics and it is a major manufacturing constraint in applying injection molding in a range of micro engineering applications. Vacuum venting has been reported to be an effective technique in replicating micro features by microinjection molding. High surface-to-volume ratio and reduced dimensions of micro parts promote the instantaneous drop of melt temperature and consequently lead to incomplete filling. This study aims to investigate the effects of variotherm process, cavity evacuation and their interaction on the production of a micro fluidic filter for biomedical applications. A low-viscosity polystyrene and a cyclic olefin copolymer were molded applying a combination of mold evacuation and a rapid mold temperature variation that keeps the cavity temperature above the glass transition temperature during the injection phase. The research revealed the importance of these molding technologies in enhancing part filling and the replication quality for high aspect ratio micro features.

  19. Injection molding of high precision optics for LED applications made of liquid silicone rubber

    SciTech Connect

    Hopmann, Christian; Röbig, Malte

    2016-03-09

    Light Emitting Diodes (LED) conquer the growing global market of lighting technologies. Due to their advantages, they are increasingly used in consumer products, in lighting applications in the home and in the mobility sector as well as in industrial applications. Particularly, with regard to the increasing use of high-power LED (HP-LED) the materials in the surrounding area of the light emitting semiconductor chip are of utmost importance. While the materials behind the semiconductor chip are optimized for maximum heat dissipation, the materials currently used for the encapsulation of the semiconductor chip (primary optics) and the secondary optics encounter their limits due to the high temperatures. In addition certain amounts of blue UV radiation degrade the currently used materials such as epoxy resins or polyurethanes for primary optics. In the context of an ongoing joint research project with various partners from the industry, an innovative manufacturing method for high precision optics for LED applications made of liquid silicone rubber (LSR) is analyzed at the Institut of Plastics Processing (IKV), Aachen. The aim of this project is to utilize the material-specific advantages of high transparent LSR, especially the excellent high temperature resistance and the great freedom in design. Therefore, a high integrated injection molding process is developed. For the production of combined LED primary and secondary optics a LED board is placed in an injection mold and overmolded with LSR. Due to the integrated process and the reduction of subcomponents like the secondary optics the economics of the production process can be improved significantly. Furthermore combined LED optics offer an improved effectiveness, because there are no losses of the light power at the transition of the primary and secondary optics.

  20. Precision molding of optics: a review of its development and applications

    NASA Astrophysics Data System (ADS)

    Zhang, L.; Liu, G.; Zhao, X.; Dambon, Olaf; Klocke, F.; Yi, A. Y.

    2016-09-01

    Compression molding of precision optics is gradually becoming a viable manufacturing process for low cost high performance optical elements. In this process, a glass preform in the form of gob or disk is heated rapidly above its glass transition temperature then pressed between two optical mold halves to finish dimensions. The molded lens is first cooled slowly then at a fast cooling rate to room temperature to complete the process. For more than a decade, the authors have conducted a collaborated research in glass molding using both experiments and numerical modeling. In this presentation, we will discuss the recent work in molding of both conventional glass optics and extreme high temperature glass optics - fused silica material. In addition, development of graphene like coatings for precision glass molding will also be described.

  1. Mold Allergy

    MedlinePlus

    ... homes and in other buildings. Everyone breathes in mold spores in the air, but some people have an ... your immune system is overly-sensitive to specific mold spores and treats them as an allergen . When you ...

  2. High Cost/High Risk Components to Chalcogenide Molded Lens Model: Molding Preforms and Mold Technology

    SciTech Connect

    Bernacki, Bruce E.

    2012-10-05

    This brief report contains a critique of two key components of FiveFocal's cost model for glass compression molding of chalcogenide lenses for infrared applications. Molding preforms and mold technology have the greatest influence on the ultimate cost of the product and help determine the volumes needed to select glass molding over conventional single-point diamond turning or grinding and polishing. This brief report highlights key areas of both technologies with recommendations for further study.

  3. Integration of large-area polymer nanopillar arrays into microfluidic devices using in situ polymerization cast molding.

    PubMed

    Chen, Guofang; McCandless, Gregory T; McCarley, Robin L; Soper, Steven A

    2007-11-01

    Presented here is a simple and robust approach for the integration of mixed-scale (nm-cm) structures into fluidic devices. We report on devices composed of large-area polymer nanopillar arrays of high aspect ratio (33-667) integrated into microfluidic channels fabricated by cast-molding polymerization of methyl methacrylate with mechanically/lithographically patterned, nanoporous aluminium oxide (AAO) templates. The microchannels containing the nanopillar arrays can be chemically functionalized and used for a variety of applications, such as separation beds or solid-phase reactors/extractors.

  4. Repurposing compact discs as master molds to fabricate high-performance organic nanowire field-effect transistors

    NASA Astrophysics Data System (ADS)

    Kim, Kyunghun; Cho, Jinhwi; Jhon, Heesauk; Jeon, Jongwook; Kang, Myounggon; Eon Park, Chan; Lee, Jihoon; An, Tae Kyu

    2017-05-01

    Organic field-effect transistors (OFETs) have been developed over the past few decades due to their potential applications in future electronics such as wearable and foldable electronics. As the electrical performance of OFETs has improved, patterning organic semiconducting crystals has become a key issue for their commercialization. However, conventional soft lithographic techniques have required the use of expensive processes to fabricate high-resolution master molds. In this study, we demonstrated a cost-effective method to prepare nanopatterned master molds for the fabrication of high-performance nanowire OFETs. We repurposed commercially available compact discs (CDs) as master molds because they already have linear nanopatterns on their surface. Flexible nanopatterned templates were replicated from the CDs using UV-imprint lithography. Subsequently, 6,13-bis-(triisopropylsilylethynyl) pentacene nanowires (NWs) were grown from the templates using a capillary force-assisted lithographic technique. The NW-based OFETs showed a high average field-effect mobility of 2.04 cm2 V-1 s-1. This result was attributed to the high crystallinity of the NWs and to their crystal orientation favorable for charge transport.

  5. Phenolic Molding Compounds

    NASA Astrophysics Data System (ADS)

    Koizumi, Koji; Charles, Ted; de Keyser, Hendrik

    Phenolic Molding Compounds continue to exhibit well balanced properties such as heat resistance, chemical resistance, dimensional stability, and creep resistance. They are widely applied in electrical, appliance, small engine, commutator, and automotive applications. As the focus of the automotive industry is weight reduction for greater fuel efficiency, phenolic molding compounds become appealing alternatives to metals. Current market volumes and trends, formulation components and its impact on properties, and a review of common manufacturing methods are presented. Molding processes as well as unique advanced techniques such as high temperature molding, live sprue, and injection/compression technique provide additional benefits in improving the performance characterisitics of phenolic molding compounds. Of special interest are descriptions of some of the latest innovations in automotive components, such as the phenolic intake manifold and valve block for dual clutch transmissions. The chapter also characterizes the most recent developments in new materials, including long glass phenolic molding compounds and carbon fiber reinforced phenolic molding compounds exhibiting a 10-20-fold increase in Charpy impact strength when compared to short fiber filled materials. The role of fatigue testing and fatigue fracture behavior presents some insight into long-term reliability and durability of glass-filled phenolic molding compounds. A section on new technology outlines the important factors to consider in modeling phenolic parts by finite element analysis and flow simulation.

  6. A wide variety of injection molding technologies is now applicable to small series and mass production

    SciTech Connect

    Bloß, P. E-mail: juettner@kuz-leipzig.de E-mail: loeser@kuz-leipzig.de E-mail: krajewsky@kuz-leipzig.de; Jüttner, G. E-mail: juettner@kuz-leipzig.de E-mail: loeser@kuz-leipzig.de E-mail: krajewsky@kuz-leipzig.de; Jacob, S. E-mail: juettner@kuz-leipzig.de E-mail: loeser@kuz-leipzig.de E-mail: krajewsky@kuz-leipzig.de; Löser, C. E-mail: juettner@kuz-leipzig.de E-mail: loeser@kuz-leipzig.de E-mail: krajewsky@kuz-leipzig.de; Michaelis, J. E-mail: juettner@kuz-leipzig.de E-mail: loeser@kuz-leipzig.de E-mail: krajewsky@kuz-leipzig.de; Krajewsky, P. E-mail: juettner@kuz-leipzig.de E-mail: loeser@kuz-leipzig.de E-mail: krajewsky@kuz-leipzig.de

    2014-05-15

    Micro plastic parts open new fields for application, e. g., to electronics, sensor technologies, optics, and medical engineering. Before micro parts can go to mass production, there is a strong need of having the possibility for testing different designs and materials including material combinations. Hence, flexible individual technical and technological solutions for processing are necessary. To manufacture high quality micro parts, a micro injection moulding machine named formicaPlast based on a two-step plunger injection technology was developed. Resulting from its design, the residence time and the accuracy problems for managing small shot volumes with reproducible high accuracy are uncompromisingly solved. Due to their simple geometry possessing smooth transitions and non adherent inner surfaces, the plunger units allow to process 'all' thermoplastics from polyolefines to high performance polymers, optical clear polymers, thermally sensitive bioresorbables, highly filled systems (the so-called powder injection molding PIM), and liquid silicon rubber (LSR, here with a special kit). The applied platform strategy in the 1K and 2K version allows integrating automation for assembling, handling and packaging. A perpendicular arrangement allows encapsulation of inserts, also partially, and integration of this machine into process chains. Considering a wide variety of different parts consisting of different materials, the high potential of the technology is demonstrated. Based on challenging industrial parts from electronic applications (2K micro MID and bump mat, where both are highly structured parts), the technological solutions are presented in more detail.

  7. A wide variety of injection molding technologies is now applicable to small series and mass production

    NASA Astrophysics Data System (ADS)

    Bloß, P.; Jüttner, G.; Jacob, S.; Löser, C.; Michaelis, J.; Krajewsky, P.

    2014-05-01

    Micro plastic parts open new fields for application, e. g., to electronics, sensor technologies, optics, and medical engineering. Before micro parts can go to mass production, there is a strong need of having the possibility for testing different designs and materials including material combinations. Hence, flexible individual technical and technological solutions for processing are necessary. To manufacture high quality micro parts, a micro injection moulding machine named formicaPlast based on a two-step plunger injection technology was developed. Resulting from its design, the residence time and the accuracy problems for managing small shot volumes with reproducible high accuracy are uncompromisingly solved. Due to their simple geometry possessing smooth transitions and non adherent inner surfaces, the plunger units allow to process "all" thermoplastics from polyolefines to high performance polymers, optical clear polymers, thermally sensitive bioresorbables, highly filled systems (the so-called powder injection molding PIM), and liquid silicon rubber (LSR, here with a special kit). The applied platform strategy in the 1K and 2K version allows integrating automation for assembling, handling and packaging. A perpendicular arrangement allows encapsulation of inserts, also partially, and integration of this machine into process chains. Considering a wide variety of different parts consisting of different materials, the high potential of the technology is demonstrated. Based on challenging industrial parts from electronic applications (2K micro MID and bump mat, where both are highly structured parts), the technological solutions are presented in more detail.

  8. Application of Non-Arrhenius Models to the Viscosity of Mold Flux

    NASA Astrophysics Data System (ADS)

    Zhou, Lejun; Wang, Wanlin

    2016-06-01

    The mold flux in continuous casting mold experiences a significant temperature gradient ranging from more than 1773 K (1500 °C) to room temperature, and the viscosity of the mold flux would therefore have a non-Arrhenius temperature dependency in such a wide temperature region. Three non-Arrhenius models, including Vogel-Fulcher-Tammann (VFT), Adam and Gibbs (AG), and Avramov (AV), were conducted to describe the relationship between the viscosity and temperature of mold flux in the temperature gradient existing in the casting mold. It found that the results predicted by the VFT and AG models are closer to the measured ones than those by the AV model and that they are much better than the Arrhenius model in characterizing the variation of viscosity of mold flux vs temperature. In addition, the VFT temperature and AG temperature can be considered to be key benchmarks in characterizing the lubrication ability of mold flux beyond the break temperature and glass transition temperature.

  9. Applicability of the environmental relative moldiness index for quantification of residential mold contamination in an air pollution health effects study.

    PubMed

    Kamal, Ali; Burke, Janet; Vesper, Stephen; Batterman, Stuart; Vette, Alan; Godwin, Christopher; Chavez-Camarena, Marina; Norris, Gary

    2014-01-01

    The Near-Road Exposures and Effects of Urban Air Pollutants Study (NEXUS) investigated the impact of exposure to traffic-related air pollution on the respiratory health of asthmatic children in Detroit, Michigan. Since indoor mold exposure may also contribute to asthma, floor dust samples were collected in participants homes (n = 112) to assess mold contamination using the Environmental Relative Moldiness Index (ERMI). The repeatability of the ERMI over time, as well as ERMI differences between rooms and dust collection methods, was evaluated for insights into the application of the ERMI metric. ERMI values for the standard settled floor dust samples had a mean ± standard deviation of 14.5 ± 7.9, indicating high levels of mold contamination. ERMI values for samples collected from the same home 1 to 7 months apart (n = 52) were consistent and without systematic bias. ERMI values for separate bedroom and living room samples were highly correlated (r = 0.69, n = 66). Vacuum bag dust ERMI values were lower than for floor dust but correlated (r = 0.58, n = 28). These results support the use of the ERMI to evaluate residential mold exposure as a confounder in air pollution health effects studies.

  10. Lithographically defined microporous carbon-composite structures

    DOEpatents

    Burckel, David Bruce; Washburn, Cody M.; Lambert, Timothy N.; Finnegan, Patrick Sean; Wheeler, David R.

    2016-12-06

    A microporous carbon scaffold is produced by lithographically patterning a carbon-containing photoresist, followed by pyrolysis of the developed resist structure. Prior to exposure, the photoresist is loaded with a nanoparticulate material. After pyrolysis, the nanonparticulate material is dispersed in, and intimately mixed with, the carbonaceous material of the scaffold, thereby yielding a carbon composite structure.

  11. Dawn Mission to Vesta and Ceres Lithograph

    NASA Image and Video Library

    2007-01-01

    This artist's lithograph features general information, significant dates, and interesting facts on the backabout asteroid Vesta and dwarf planet Ceres and is part of the Mission Art series from NASA's Dawn mission. http://photojournal.jpl.nasa.gov/catalog/PIA19370

  12. An Analysis of the Lithographic Printing Occupation.

    ERIC Educational Resources Information Center

    Innis, Gene A.; And Others

    The general purpose of the occupational analysis is to provide workable, basic information dealing with the many and varied duties performed in the lithographic printing occupation. The document opens with a brief introduction followed by a job description. The bulk of the document is presented in table form. Nine duties are broken down into a…

  13. Application of Artificial Vision in flow redirection during filling of Liquid Composite Molding processes

    NASA Astrophysics Data System (ADS)

    Montés, N.; Sanchez, F.; García, J. A.; Falcó, A.; Tornero, J.; Chinesta, F.

    2007-04-01

    The control techniques applied in Liquid Composite Molding processes have been extensively worked out by many different research groups abroad. In this work, the original use of artificial vision technology in order to redirect the flow path during mold filling appears as a major objective of online control strategy. In this study, a process performance index developed in a previous work is used to define the mold gate opening sequence. The Vacuum Assisted Resin Transfer Molding (VARTM) and Vacuum Assisted Resin Infusion (VARI) have been selected as the main processes of study. The expert system will make use of numerical simulation in order to obtain a previous physical understanding of the flow behaviour in different manufacturing conditions. Some examples of the installation are presented and discussed.

  14. Influence of Mold Surface Treatments on Flow of Polymer in Injection Moulding. Application to Weldlines

    NASA Astrophysics Data System (ADS)

    Chailly, M.; Charmeau, J.-Y.; Bereaux, Y.; Monasse, B.

    2007-04-01

    Due to increasing expectations from the market, the aspect of molded parts has to be improved constantly. Some of the defects observed on these parts such as weldlines are related to the filling stage. To limit this, we investigated the influence on weldlines using various surface deposits on the mold surface, mainly PVD and PACVD deposits : Chromium nitride (CrN), Titanium nitride (TiN), Diamond like Carbon (DLC), Chromium and polished steel (PG) on an instrumented plate mold. Injection campaign was led on three polymers which differ in terms of nature (amorphous, semi-crystalline, copolymers). We studied the evolution of the dimensions of weldlines appearing on the plate using the same injection parameters for a given polymer, but with various deposits and thicknesses. Another aspect that had been investigated is the morphology of the weldline through the thickness of the part, depending on polymer nature. Adhesion of polymer at the flow front with the mold surface proved to change. The modification of the initial contact in the filling stage and thus the thermal resistance at the mold implied a change in the process, increasing or reducing the pressure loss in the flow and differential shrinkage in the final part. The induced impact on dimensions of the weldlines allowed to distinguish which surface treatments were able to reduce the defect. A complementary study was led on both polymers in molten state and deposits in terms of wetting using a sessile drop method to confirm the adhesion at the polymer/mold interface. This study proved the influence of the use of surface treatments has clearly an impact on the filling stage of the injection molding process, and it is necessary to get a better knowledge of the interactions between physical adhesion, tribology of polymer/mold contact, and thermal properties of the coatings and their impact on solidification of the polymer.

  15. Control of postharvest blue mold of Nanfeng mandarin by application of strain YS-1 Paenibacillus brasilensis.

    PubMed

    Tu, Qihong; Chen, Jinyin; Guo, Juanhua

    2013-06-01

    In order to study its commercial value, antagonistic spectrum and storage application of YS-1 Paenibacillus brasilensis were investigated in this paper. YS-1 P. brasilensis showed obvious antifungal activity to 5 different fruit pathogens, which was of broad antagonistic spectrum. Effect and application of YS-1 P. brasilensis fermentation liquid on Nanfeng mandarin at different storage temperatures were also investigated with the puncture inoculation method. Results showed that lesion diameter and disease incidence at 25 °C were higher than those at 5 °C after end of the storage, and there was significant difference between them. P. brasilensis fermentation liquid was effective for control of Penicillium italicum on Nanfeng mandarin stored at 5 °C for 25 d or 25 °C for 20 d. Preharvest treatment combined with postharvest treatment significantly reduced the decay rate of Nanfeng mandarin by 5.8% more than the control, particularly in the 1st 2 mo of storage. Fruits treated with P. brasilensis fermentation liquid in preharvest and postharvest period tended to have higher total sugar content, titratable acidity, ascorbic acid (AsA) content, and soluble solids content than those in the control group, and there was significant difference between the 2 groups. A delay was observed in the drop in AsA content. In this article, strain YS-1 is reported for the 1st time as a biocontrol agent against blue mold of Nanfeng mandarin. The research will provide an application reference for preservation of citrus.

  16. MOLD POLLUTION

    EPA Science Inventory

    Mold pollution is the growth of molds in a building resulting in a negative impact on the use of that structure. The negative impacts generally fall into two categories: destruction of the structure itself and adverse health impacts on the building's occupants. It is estimated...

  17. Mold Charlatans.

    ERIC Educational Resources Information Center

    Woody, Daniel

    2002-01-01

    Offers a primer on toxic mold and its removal, warning against ignorant or unethical mold remediation companies and offering five considerations (checking references, considering the big picture, sampling more than the air, considering release, and considering the source) when hiring such services. (EV)

  18. Mold Charlatans.

    ERIC Educational Resources Information Center

    Woody, Daniel

    2002-01-01

    Offers a primer on toxic mold and its removal, warning against ignorant or unethical mold remediation companies and offering five considerations (checking references, considering the big picture, sampling more than the air, considering release, and considering the source) when hiring such services. (EV)

  19. MOLD POLLUTION

    EPA Science Inventory

    Mold pollution is the growth of molds in a building resulting in a negative impact on the use of that structure. The negative impacts generally fall into two categories: destruction of the structure itself and adverse health impacts on the building's occupants. It is estimated...

  20. Pollution-preventing anionic lithographic inks.

    PubMed

    Maji, Chandrakant S; Bhaskarwar, Ashok N

    2003-12-12

    Lithographic printing presses use aliphatic and aromatic solvents for cleaning various surfaces, which are coated with the ink. The conventional printing inks also contain volatile solvents. During printing and cleaning operations, volatile organic compounds (VOCs) present in the inks and cleaning solvents are lost to the atmosphere by evaporation and these losses are quantifiable and alarmingly high. A new type of ink based on castor oil, which completely eliminates emissions of VOCs, has been developed. Synthesis of resins and the kinetics of washing of the ink, similar to the recently announced pollution-preventing ink [development of a VOC-free lithographic printing system. TAGA Proc., 324], with water at a slightly elevated pH are studied. A correlation between the mass-transfer coefficient characterizing the washing of ink and the experimental process variables is confirmed. New data are also reported on flake-formation dynamics.

  1. Molded, wafer level optics for long wave infra-red applications

    NASA Astrophysics Data System (ADS)

    Franks, John

    2016-05-01

    For many years, the Thermal Imaging market has been driven by the high volume consumer market. The first signs of this came with the launch of night vision systems for cars, first by Cadillac and Honda and then, more successfully by BMW, Daimler and Audi. For the first time, simple thermal imaging systems were being manufactured at the rate of more than 10,000 units a year. This step change in volumes enabled a step change in system costs, with thermal imaging moving into the consumer's price range. Today we see that the consumer awareness and the consumer market continues to increase with the launch of a number of consumer focused smart phone add-ons. This has brought a further step change in system costs, with the possibility to turn your mobile phone into a thermal imager for under $250. As the detector technology has matured, the pixel pitches have dropped from 50μm in 2002 to 12 μm or even 10μm in today's detectors. This dramatic shrinkage in size has had an equally dramatic effect on the optics required to produce the image on the detector. A moderate field of view that would have required a focal length of 40mm in 2002 now requires a focal length of 8mm. For wide field of view applications and small detector formats, focal lengths in the range 1mm to 5mm are becoming common. For lenses, the quantity manufactured, quality and costs will require a new approach to high volume Infra-Red (IR) manufacturing to meet customer expectations. This, taken with the SwaP-C requirements and the emerging requirement for very small lenses driven by the new detectors, suggests that wafer scale optics are part of the solution. Umicore can now present initial results from an intensive research and development program to mold and coat wafer level optics, using its chalcogenide glass, GASIR®.

  2. Inspection of lithographic mask blanks for defects

    DOEpatents

    Sommargren, Gary E.

    2001-01-01

    A visible light method for detecting sub-100 nm size defects on mask blanks used for lithography. By using optical heterodyne techniques, detection of the scattered light can be significantly enhanced as compared to standard intensity detection methods. The invention is useful in the inspection of super-polished surfaces for isolated surface defects or particulate contamination and in the inspection of lithographic mask or reticle blanks for surface defects or bulk defects or for surface particulate contamination.

  3. Spray-formed tooling for injection molding and die casting applications

    SciTech Connect

    K. M. McHugh; B. R. Wickham

    2000-06-26

    Rapid Solidification Process (RSP) Tooling{trademark} is a spray forming technology tailored for producing molds and dies. The approach combines rapid solidification processing and net-shape materials processing in a single step. The ability of the sprayed deposit to capture features of the tool pattern eliminates costly machining operations in conventional mold making and reduces turnaround time. Moreover, rapid solidification suppresses carbide precipitation and growth, allowing many ferritic tool steels to be artificially aged, an alternative to conventional heat treatment that offers unique benefits. Material properties and microstructure transformation during heat treatment of spray-formed H13 tool steel are described.

  4. Spray-formed Tooling for Injection Molding and Die Casting Applications

    SciTech Connect

    Mc Hugh, Kevin Matthew

    2000-06-01

    Rapid Solidification Process (RSP) ToolingTM is a spray forming technology tailored for producing molds and dies. The approach combines rapid solidification processing and net-shape materials processing in a single step. The ability of the sprayed deposit to capture features of the tool pattern eliminates costly machining operations in conventional mold making and reduces turnaround time. Moreover, rapid solidification suppresses carbide precipitation and growth, allowing many ferritic tool steels to be artificially aged, an alternative to conventional heat treatment that offers unique benefits. Material properties and microstructure transformation during heat treatment of spray-formed H13 tool steel are described.

  5. Inhibitory effect of gamma irradiation and its application for control of postharvest green mold decay of Satsuma mandarins.

    PubMed

    Jeong, Rae-Dong; Chu, Eun-Hee; Lee, Gun Woong; Cho, Chuloh; Park, Hae-Jun

    2016-10-03

    Gamma irradiation has been shown to be effective for the control of postharvest fungi in vitro, but little is known regarding antifungal action, responses to gamma irradiation, and its application to fresh produce. Gamma irradiation was evaluated for its in vitro and in vivo antifungal activity against Penicillium digitatum on Satsuma mandarin fruits. Green mold was inhibited in a dose-dependent manner. Gamma irradiation showed a complete inhibition of spore germination, germ tube elongation, and mycelial growth of P. digitatum, particularly at 1.0kGy. To further investigate the mechanisms by which gamma irradiation inhibits fungal growth, the membrane integrity and cellular leakage of conidia were tested, indicating that gamma irradiation results in the loss of plasma membrane integrity, causing the release of intracellular contents such as soluble proteins. In vivo assays demonstrated that established doses can completely inhibit the growth of fungal pathogens, but such high doses cause severe fruit damage. Thus, to eliminate the negative impact on fruit quality, gamma irradiation at lower doses was evaluated for inhibition of P. digitatum, in combination with a chlorine donor, sodium dichloro-s-triazinetrione (NaDCC). Interestingly, only a combined treatment with 0.4kGy of gamma irradiation and 10ppm of NaDCC exhibited significant synergistic antifungal activity against green mold decay. The mechanisms by which the combined treatment decreased the green mold decay of mandarin fruits can be directly associated with the disruption of cell membrane of the fungal pathogen, which resulted in a loss of cytoplasmic material from the hyphae. These findings suggest that a synergistic effect of combining treatment with gamma irradiation with NaDCC has potential as an antifungal approach to reduce the severity of green mold in mandarin fruits. Copyright © 2016 Elsevier B.V. All rights reserved.

  6. [Application of negative molds technology based on three-dimensional printing in digital maxillofacial prostheses].

    PubMed

    Gu, X Y; Chen, X B; Jiao, T; Zhang, F Q; Jiang, X Q

    2017-06-09

    Objective: To explore a digital negative molds technique based on three-dimensional (3D) printing to assist in the manufacture of maxillofacial prostheses, and to improve the deficiency of the current clinical treatment. Methods: Seventeen patients with maxillofacial defects (including nasal defects, orbital defects, cheek defects, auricle defect) were scanned by means of facial optical scanning and computer tomography (CT). The 3D models were then reconstructed and global registration was made to merge the reconstructed models into a new digital model for 3D design. The 3D design of the prostheses was implemented in software. The mechanical connection structure was designed by forward engineering technology for 3 patients with intra-oral defects in maxilla who needed to make removable partial dentures, so that the silicone prostheses and removable partial denture could be combined. The removable partial dentures were made by conventional method and connected with the prostheses. According to the 3D data of the prostheses, the digital negative molds were designed, and the 3D printing technology was used to finish the processing of the resin molds. Silicone for prostheses were filled and cured in the resin molds to fabricate the clinical restorations for the patients. The margin adaptation and retention of the prostheses was detected. Results: Twenty patients with varying degrees of maxillofacial defects were rehabilitated using the courses developed in the study. All patients reported no pain or discomfort during the treatment; and they were satisfied with the final prostheses of the shape, color, retention, stability, etc. Eighteen of the prostheses showed good marginal adaptation, and sixteen of the prostheses showed good retention effect. Conclusions: The digital negative molds technique used in this study could greatly reduce the intensity of manual operation and provided a good therapeutic effect for patients with maxillofacial defects.

  7. A simple soft lithographic nanopatterning of gold on gallium arsenide via galvanic displacement.

    PubMed

    Lim, Hyuneui; Noh, Jung-Hyun; Choi, Dae-Geun; Kim, Wan-Doo; Maboudian, Roya

    2010-08-01

    Nanoscale patterning of gold layers on GaAs substrate is demonstrated using a combination of soft lithographic molding and galvanic displacement deposition. First, an electroless deposition method has been developed to plate gold on GaAs with ease and cost-effectiveness. The electroless metallization process is performed by dipping the GaAs substrates into a gold salt solution without any reducing agents or additives. The deposition proceeds via galvanic displacement in which gold ions in the aqueous solution are reduced by electrons arising from the GaAs substrate itself. The deposition rate, surface morphology and adhesion property can be modulated by the plating parameters such as the choice of acids and the immersion time. Second, soft lithographic patterning of nanodots, nanorings, and nanolines are demonstrated on GaAs substrates with hard-polydimethylsiloxane (h-PDMS) mold and plasma etching. This method can be easily applied to the metallization and nanopatterning of gold on GaAs surfaces.

  8. Preparation of Microstructure Molds of Montmorillonite/Polyethylene Glycol Diacrylate and Multi-Walled Carbon Nanotube/Polyethylene Glycol Diacrylate Nanocomposites for Miniaturized Device Applications.

    PubMed

    Kim, Young Ho; Sohn, Jeong-Woo; Woo, Youngjae; Hong, Joo-Hyun; Kim, Gyu Man; Kang, Bong Keun; Park, Juyoung

    2015-10-01

    Environmentally friendly microstructure molds with montmorillonite (MMT) or multi-walled carbon nanotube (MWCNT) reinforced polyethylene glycol diacrylate (PEGDA) nanocomposites have been prepared for miniaturized device applications. The micropatterning of MMT/PEGDA and MWCNT/PEGDA with 0.5 to 2.0 wt% of MMTs and MWCNTs was achieved through a UV curing process with micro-patterned masks. Hexagonal dot arrays and complex patterns for microstructures of the nanocomposites were produced and characterized with an optical microscope; their thermal properties were studied by thermogravimetric analysis (TGA). The TGA results showed that these nanocomposites were thermally stable up to 350 °C. Polydimethylsiloxane thin replicas with different microstructures were prepared by a casting method using the microstructured nanocomposites as molds. It is considered that these microstructure molds of the nanocomposites can be used as microchip molds to fabricate nanobio-chips and medical diagnostic chip devices.

  9. Silicon micro-mold and method for fabrication

    DOEpatents

    Morales, Alfredo M.

    2005-01-11

    The present invention describes a method for rapidly fabricating a robust 3-dimensional silicon micro-mold for use in preparing complex metal micro-components. The process begins by depositing a conductive metal layer onto one surface of a silicon wafer. A thin photoresist and a standard lithographic mask are then used to transfer a trace image pattern onto the opposite surface of the wafer by exposing and developing the resist. The exposed portion of the silicon substrate is anisotropically etched through the wafer thickness down to conductive metal layer to provide an etched pattern consisting of a series of rectilinear channels and recesses in the silicon which serve as the silicon micro-mold. Microcomponents are prepared with this mold by first filling the mold channels and recesses with a metal deposit, typically by electroplating, and then removing the silicon micro-mold by chemical etching.

  10. Thermal stresses in chemically hardening elastic media with application to the molding process

    NASA Technical Reports Server (NTRS)

    Levitsky, M.; Shaffer, B. W.

    1974-01-01

    A method has been formulated for the determination of thermal stresses in materials which harden in the presence of an exothermic chemical reaction. Hardening is described by the transformation of the material from an inviscid liquid-like state into an elastic solid, where intermediate states consist of a mixture of the two, in a ratio which is determined by the degree of chemical reaction. The method is illustrated in terms of an infinite slab cast between two rigid mold surfaces. It is found that the stress component normal to the slab surfaces vanishes in the residual state, so that removal of the slab from the mold leaves the remaining residual stress unchanged. On the other hand, the residual stress component parallel to the slab surfaces does not vanish. Its distribution is described as a function of the parameters of the hardening process.

  11. Foil assisted replica molding for fabrication of microfluidic devices and their application in vitro.

    PubMed

    Micheal, Issac J; Vidyasagar, Aditya J; Bokara, Kiran Kumar; Mekala, Naveen Kumar; Asthana, Amit; Rao, Ch Mohan

    2014-10-07

    We present a simple, rapid, benchtop, Foil Assisted Rapid Molding (FARM) method for the fabrication of microfluidic devices. This novel technique involves the use of aluminium foil, pen and an X-Y plotter to create semi-circular or plano-concave, shallow microchannels. It is an easy do-it-yourself (DIY) technique for creating a microfluidic device in three simple steps: (1) create a channel design using the CAD software, (2) plot the patterns on aluminium foil and (3) use the reverse of the engraved foil as a mold to create microfluidic devices. In this report, we present a detailed study of the proposed method by varying a range of parameters such as foil thickness, tip material, and tip sizes and by investigating their effect on the creation of channels with varying geometry. Furthermore, we demonstrated the cytocompatibility of these devices in vitro.

  12. Topographic design and application of hierarchical polymer surfaces replicated by microinjection compression molding

    NASA Astrophysics Data System (ADS)

    Guan, Wei-Sheng; Huang, Han-Xiong; Wang, Bin

    2013-10-01

    In recent years, the fast growing demand for biomimetic surfaces featuring unique wettability and functionality in various fields highlights the necessity of developing a reliable technique for mass production. In this work, hierarchical topography designs of templates were applied to prepare superhydrophobic surfaces via microinjection compression molding, comprehensively considering the feasibility of mechanical demolding and the superhydrophobicity and mechanical robustness of the molded polypropylene parts. Mimicking the wettability of a lotus leaf or rose petal, superhydrophobic surfaces were replicated. An unstable wetting state formed on the surface exhibiting the petal effect. On such a surface, the increased water pressure could cause water penetration into the micro gaps between the hierarchical asperities featuring low-roughness sidewalls and bottom surface; the resultant water membrane led to drastically increased water adhesion of the surface. Moreover, the low-adhesion superhydrophobicity of the molded surface was changed into superhydrophilicity, by means of introducing carbonyl groups via ultraviolet/ozone treatment and the subsequent water membrane preserved in microstructures via the pre-wetting process. Patterning the superhydrophilic micro channel on the superhydrophobic surface developed the surface microfluidic devices for micro-liter fluid pumping and mixing processes driven by surface tension.

  13. Mold-Based Application of Laser-Induced Periodic Surface Structures (LIPSS) on Biomaterials for Nanoscale Patterning.

    PubMed

    Hendrikson, Wim; Masman-Bakker, Wendy; van Bochove, Bas; Skolski, Johann; Eichstädt, Justus; Koopman, Bart; van Blitterswijk, Clemens; Grijpma, Dirk; Römer, Gert-Willem; Moroni, Lorenzo; Rouwkema, Jeroen

    2016-01-01

    Laser-induced periodic surface structures (LIPSS) are highly regular, but at the same time contain a certain level of disorder. The application of LIPSS is a promising method to functionalize biomaterials. However, the absorption of laser energy of most polymer biomaterials is insufficient for the direct application of LIPSS. Here, we report the application of LIPSS to relevant biomaterials using a two-step approach. First, LIPSS are fabricated on a stainless steel surface. Then, the structures are replicated onto biomaterials using the steel as a mold. Results show that LIPSS can be transferred successfully using this approach, and that human mesenchymal stromal cells respond to the transferred structures. With this approach, the range of biomaterials that can be supplied with LIPSS increases dramatically.

  14. Fabrication of a roller type PDMS stamp using SU-8 concave molds and its application for roll contact printing

    NASA Astrophysics Data System (ADS)

    Park, Jongho; Kim, Beomjoon

    2016-03-01

    Continuous fabrication of micropatterns at low-cost is attracting attention in various applications within industrial fields. To meet such demands, we have demonstrated a roll contact printing technique, using roller type polydimethylsiloxane (PDMS) stamps with roll-to-flat and roll-to-roll stages. Roller type PDMS stamps for roll contact printing were fabricated using a custom-made metal support and SU-8 microstructures fabricated on concave substrates as a mold. The molding/casting method which we developed here provided faster and easier fabrication than conventional methods for roller type stamps. Next, roll contact printing was performed using fabricated roller type PDMS stamps with roll-to-flat and roll-to-roll stages. Patterns with minimum widths of 3 μm and 2.1 μm were continuously fabricated for each stage, respectively. In addition, the relationship between applied pressures and dimensional changes of roll contact printed patterns was investigated. Finally, we confirmed that roll contact printing and the new fabrication method for roller stamps presented in this study demonstrated the feasibility for industrial applications.

  15. Mold and Health

    EPA Pesticide Factsheets

    Molds have the potential to cause health problems. Molds produce allergens (substances that can cause allergic reactions) and irritants. Inhaling or touching mold or mold spores may cause allergic reactions in sensitive individuals.

  16. Mold Testing or Sampling

    EPA Pesticide Factsheets

    In most cases, if visible mold growth is present, sampling is unnecessary. Since no EPA or other federal limits have been set for mold or mold spores, sampling cannot be used to check a building's compliance with federal mold standards.

  17. A process for co-molding a visible-wavelength photonic crystal and microfluidic channel for biosensing applications

    NASA Astrophysics Data System (ADS)

    Srungarapu, Maurya; Snyder, Chloe E.; Kadiyala, Anand; Hamza, Bashar; Liu, Yuxin; Dawson, Jeremy M.

    2013-05-01

    Rapid DNA analysis systems show promise for reduced DNA analysis times and can be used by untrained operators in point-of-use applications. Throughput improvements can be gained by reducing the polymerase chain reaction (PCR) cycle count, which is used in conventional DNA processing to amplify the DNA to an easily measurable amount. A Photonic Crystal (PhC) can be integrated within a microfluidic channel to enhance fluorescence emission, enabling a reduction in PCR cycling. Most PhCs are fabricated using serial top-down fabrication techniques, resulting in a structure that is challenging to integrate with microfluidic system components. Here, we present a co-integration process for fabricating a Silicon master mold consisting of a visible range PhC lattice and a microfluidic channel. This process can be used to co-fabricate microscale channel and nanoscale lattice structures in polymer or thermoplastic materials. Two dimensional visible range PhCs are fabricated by patterning electron beam resist via E-Beam Lithography (EBL). The patterned features (100-300nm features with 200-450nm pitch) are cured to a glass-like material that is used as a direct etch mask for Reactive Ion Etching. A 200μm wide and 25μm high ridge "strip" is fabricated around the PhC region using Photolithography and Deep RIE etching to form the completed channel and lattice mold. Results indicating the quality of nanoscale features resulting from the molding process in Polydimethylsiloxane (PDMS) will be discussed.

  18. Lithographically-directed self-assembly of nanostructures

    SciTech Connect

    Liddle, J. Alexander; Cui, Yi; Alivisatos, Paul

    2004-09-21

    The combination of lithography and self-assembly provides apowerful means of organizing solution-synthesized nanostructures for awide variety of applications. We have developed a fluidic assembly methodthat relies on the local pinning of a moving liquid contact line bylithographically produced topographic features to concentratenanoparticles at those features. The final stages of the assembly processare controlled first by long-range immersion capillary forces and then bythe short-range electrostatic and Van der Waal's interactions. We havesuccessfully assembled nanoparticles from 50 nm to 2 nm in size usingthis technique and have also demonstrated the controlled positioning ofmore complex nanotetrapod structures. We have used this process toassemble Au nanoparticles into pre-patterned electrode structures andhave performed preliminary electrical characterization of the devices soformed. The fluidic assembly method is capable of very high yield, interms of positioning nanostructures at each lithographically-definedlocation, and of excellent specificity, with essentially no particledeposition between features.

  19. Blow molding of melt processible rubber

    SciTech Connect

    Abell, W.R.; Stuart, R.E.; Myrick, R.E.

    1991-07-01

    This article discusses the advantages of making hollow rubber parts by blow molding thermoplastic elastomers (TPEs) versus conventional rubber processing. It describes the various types of blow molding processes and it provides some insight into the rheological properties of melt processible rubber (MPR) and how MPR should be molded by each of these processes. A number of blow molded applications for MPR are also discussed.

  20. Solar system lithograph set for earth and space science

    NASA Technical Reports Server (NTRS)

    1995-01-01

    A color lithographs of many of the celestial bodies within our solar system are contained in this educational set of materials. Printed on the back of each lithograph is information regarding the particular celestial body. A sheet with information listing NASA resources and electronic resources for education is included.

  1. INGOT MOLD

    DOEpatents

    Mangold, A.J. Jr.; MaHaffey, J.W.; Reese, S.L.

    1958-04-29

    An improved ingot-mold assembly is described, consisting of a body having a cavity and a recess extending through to the bottom of the body from the cavity, and the bottom of the cavity having an internal shoulder extending downward and a plug having an external shoulder. The plug extends above the shoulders and below the bottom of the body.

  2. Soft-Lithographical Fabrication of Three-dimensional Photonic Crystals in the Optical Regime

    SciTech Connect

    Lee, Jae-Hwang

    2006-01-01

    This dissertation describes several projects to realize low-cost and high-quality three-dimensional (3D) microfabrication using non-photolithographic techniques for layer-by-layer photonic crystals. Low-cost, efficient 3D microfabrication is a demanding technique not only for 3D photonic crystals but also for all other scientific areas, since it may create new functionalities beyond the limit of planar structures. However, a novel 3D microfabrication technique for photonic crystals implies the development of a complete set of sub-techniques for basic layer-by-layer stacking, inter-layer alignment, and material conversion. One of the conventional soft lithographic techniques, called microtransfer molding (μTM), was developed by the Whitesides group in 1996. Although μTM technique potentially has a number of advantages to overcome the limit of conventional photolithographic techniques in building up 3D microstructures, it has not been studied intensively after its demonstration. This is mainly because of technical challenges in the nature of layer-by-layer fabrication, such as the demand of very high yield in fabrication. After two years of study on conventional μTM, We have developed an advanced microtransfer molding technique, called two-polymer microtransfer molding (2P-μTM) that shows an extremely high yield in layer-by-layer microfabrication sufficient to produce highly layered microstructures. The use of two different photo-curable prepolymers, a filler and an adhesive, allows for fabrication of layered microstructures without thin films between layers. The capabilities of 2P-μTM are demonstrated by the fabrication of a wide-area 12-layer microstructure with high structural fidelity. Second, we also had to develop an alignment technique. We studied the 1st-order diffracted moire fringes of transparent multilayered structures comprised of irregularly deformed periodic patterns. By a comparison study of the diffracted moire fringe pattern and detailed

  3. Recent advancements in optical microstructure fabrication through glass molding process

    NASA Astrophysics Data System (ADS)

    Zhou, Tianfeng; Liu, Xiaohua; Liang, Zhiqiang; Liu, Yang; Xie, Jiaqing; Wang, Xibin

    2017-02-01

    Optical microstructures are increasingly applied in several fields, such as optical systems, precision measurement, and microfluid chips. Microstructures include microgrooves, microprisms, and microlenses. This paper presents an overview of optical microstructure fabrication through glass molding and highlights the applications of optical microstructures in mold fabrication and glass molding. The glass-mold interface friction and adhesion are also discussed. Moreover, the latest advancements in glass molding technologies are detailed, including new mold materials and their fabrication methods, viscoelastic constitutive modeling of glass, and microstructure molding process, as well as ultrasonic vibrationassisted molding technology.

  4. Method for protection of lithographic components from particle contamination

    DOEpatents

    Klebanoff, Leonard E.; Rader, Daniel J.

    2001-07-03

    A system that employs thermophoresis to protect lithographic surfaces from particle deposition and operates in an environment where the pressure is substantially constant and can be sub-atmospheric. The system (thermophoretic pellicle) comprises an enclosure that surrounds a lithographic component whose surface is being protected from particle deposition. The enclosure is provided with means for introducing a flow of gas into the chamber and at least one aperture that provides for access to the lithographic surface for the entry and exit of a beam of radiation, for example, and further controls gas flow into a surrounding low pressure environment such that a higher pressure is maintained within the enclosure and over the surface being protected. The lithographic component can be heated or, alternatively the walls of the enclosure can be cooled to establish a temperature gradient between the surface of the lithographic component and the walls of the enclosure, thereby enabling the thermophoretic force that resists particle deposition.

  5. The application of bioactive compounds from the food industry to control mold growth in indoor waterborne coatings.

    PubMed

    Bellotti, N; Salvatore, L; Deyá, C; Del Panno, M T; del Amo, B; Romagnoli, R

    2013-04-01

    Microbial growth in indoor environments creates health problems, especially in people with asthma; approximately 80% of these patients are allergic to mold. Antimicrobial coatings are formulated to generate surfaces that are easy to clean and may also incorporate active agents, commonly called biocides, which inhibit microbial colonization, subsequent growth and bio-deterioration of the substrates. Some research lines seek to replace traditional organometallic and organochlorines biocides with environmentally acceptable ones. The aim of this research was, primarily, to explore the possible application of different compounds used in food industry like preservatives to be used as antimicrobial additives for antimicrobial coatings. Four biocides were tested against two different ambient molds isolated from an interior painted wall (Chaetomium globosum and Alternaria alternate). The selected biocides were zinc salicylate, zinc benzoate, calcium benzoate and potassium sorbate. The resulting paints were subjected to biological and physical tests (viscosity, hiding power, humidity absorption and biocides leaching rate). Bioassays revealed that zinc benzoate and zinc salicylate resulted active against both fungi.

  6. Application of a multiplex suspension array for rapid and simultaneous identification of clinically important mold pathogens.

    PubMed

    Liao, Mei-Hui; Lin, Jeng-Fong; Li, Shu-Ying

    2012-10-01

    We have developed a microsphere-based suspension array (MSA) for the identification of 23 medically important mold pathogens including Aspergillus spp., Fusarium spp., Mucor spp., Rhizopus spp., Rhizomucor pusillus, Penicillium marneffei, Saksenaea vasiformis, Apophysomyces elegans, Lichtheimia corymbifer, and Syncephalastrum racemosum. Twenty-one oligonucleotide probes were designed based on the internal transcribed spacer (ITS2) region for species level identification of molds. Among the 21 probes, 2 probes are shared by more than one species due to low or absence of sequence variability, i.e. Rpam for Rhizopus azygosporus/Rhizopus microsporus and Fumop for Fusarium moniliforme/Fusarium oxysporum/Fusarium pallidoroseum. No cross reactivity was identified except for probes of Mucor racemosus (Murac) which cross react with Mucor hiemalis and Mucor ramosissimus. The sensitivity of MSA is 100 fg-1 ng. The whole procedure including DNA extraction and PCR amplification can be finished within 5 h. The MSA is simple, rapid, specific, high-throughput and capable of multiple-species detection in one reaction tube. Copyright © 2012 Elsevier Ltd. All rights reserved.

  7. Application of Molded Interconnect Device technology to the realization of a self-biased circulator

    NASA Astrophysics Data System (ADS)

    Laur, Vincent; Mattei, Jean-Luc; Vérissimo, Grégory; Queffelec, Patrick; Lebourgeois, Richard; Ganne, Jean-Pierre

    2016-04-01

    This paper describes the first electromagnetic characterization of a self-biased circulator in molded interconnect device (MID) technology. The circulator was designed using a 3D full-wave commercial simulator. It consists of microstrip access lines connected to a Y-junction in Substrate Integrated Waveguide (SIW) technology. Unlike classical technologies, the SIW Y-junction was not fabricated using metallic vias but by a Laser Direct Structuring (LDS) technique. A molded Cyclo-Olefin Polymer (COP) was used as a substrate and 3D metallized. The microwave properties of LDS-compatible COP are not well known so we investigated them through the use of cavity-perturbation and rectangular waveguide characterization methods. The device was then machined to insert a pre-oriented strontium hexaferrite puck doped with cobalt and lanthanum (Sr0,7La0,3Fe11,7Co0,3O19). The characteristics of the MID circulator were assessed between 28 and 32 GHz. Without magnets, insertion losses of 3.32 dB were measured at 30.7 GHz. At the same frequency, an isolation level of 13.89 dB and return losses of 19.89 dB were observed. These measurements demonstrate for the first time the high potential of MID technology for the realization of low-cost non-reciprocal devices.

  8. Magnesium Powder Injection Molding (MIM) of Orthopedic Implants for Biomedical Applications

    NASA Astrophysics Data System (ADS)

    Wolff, M.; Schaper, J. G.; Suckert, M. R.; Dahms, M.; Ebel, T.; Willumeit-Römer, R.; Klassen, T.

    2016-04-01

    Metal injection molding (MIM) has a high potential for the economic near-net-shape mass production of small-sized and complex-shaped parts. The motivation for launching Mg into the MIM processing chain for manufacturing biodegradable medical implants is related to its compatibility with human bone and its degradation in a non-toxic matter. It has been recognized that the load-bearing capacity of MIM Mg parts is superior to that of biodegradable polymeric components. However, the choice of appropriate polymeric binder components and alloying elements enabling defect-free injection molding and sintering is a major challenge for the use of MIM Mg parts. This study considered the full processing chain for MIM of Mg-Ca alloys to achieve ultimate tensile strength of up to 141 MPa with tensile yield strength of 73 MPa, elongation at fracture Af of 7% and a Young's modulus of 38 GPa. To achieve these mechanical properties, a thermal debinding study was performed to determine optimal furnace and atmosphere conditions, sintering temperature, heating rates, sintering time and pressure.

  9. Fully Integrated, Multiport, Planar-Waveguide, Spectral Comparators and Multiplexers Based on Lithographic Holography

    DTIC Science & Technology

    2005-08-31

    2005, San Jose, California, USA. 2. C. M. Greiner, T. W. Mossberg, D. Iazikov, "Planar lithographic holography as enabler of integrated photonics (Invited...line set displacement," in Integrated Photonics Research and Applications/Nanophotonicsfor Information Systems Topical Meetings on CD-ROM (The...Based on Holographic Bragg Reflectors," in Integrated Photonics 16 Research and Applications/Nanophotonics for Information Systems Topical Meetings on

  10. Curbing indoor mold growth with mold inhibitors

    Treesearch

    Carol A. Clausen; Vina W. Yang

    2004-01-01

    Environmentally acceptable mold inhibitors are needed to curb the growth of mold fungi in woodframe housing when moisture management measures fail. Excess indoor moisture can lead to rapid mold establishment which, in turn, can have deleterious affects on indoor air quality. Compounds with known mold inhibitory properties and low mammalian toxicity, such as food...

  11. SU-E-T-232: Custom High-Dose-Rate Brachytherapy Surface Mold Applicators: The Importance Source to Skin Distance

    SciTech Connect

    Park, S; Demanes, J; Kamrava, M

    2015-06-15

    Purpose: Surface mold applicators can be customized to fit irregular skin surfaces that are difficult to treat with other radiation therapy techniques. Optimal design of customized HDR skin brachytherapy is not well-established. We evaluated the impact of applicator thickness (source to skin distance) on target dosimetry. Methods: 27 patients had 34 treated sites: scalp 4, face 13, extremity 13, and torso 4. Custom applicators were constructed from 5–15 mm thick thermoplastic bolus molded over the skin lesion. A planar array of plastic brachytherapy catheters spaced 5–10 mm apart was affixed to the bolus. CT simulation was used to contour the target volume and to determine the prescription depth. Inverse planning simulated annealing followed by graphical optimization was used to plan and deliver 40–56 Gy in 8–16 fractions. Target coverage parameters (D90, Dmean, and V100) and dose uniformity (V110–200, D0.1cc, D1cc, and D2cc) were studied according to target depth (<5mm vs. ≥5mm) and applicator thickness (5–10mm vs. ≥10mm). Results: The average prescription depth was 4.2±1.5mm. The average bolus thickness was 9.2±2.4mm. The median CTV volume was 10.0 cc (0.2–212.4 cc). Similar target coverage was achieved with prescription depths of <5mm and ≥5mm (Dmean = 113.8% vs. 112.4% and D90 = 100.2% vs. 98.3%). The <5mm prescription depth plans were more uniform (D0.1cc = 131.8% vs. 151.8%). Bolus thickness <10mm vs. ≥10mm plans also had similar target coverage (Dmean = 118.2% vs. 110.7% and D90 = 100.1% vs. 99.0%). Applicators ≥10mm thick, however, provide more uniform target dosimetry (D0.1cc = 146.9% vs. 139.5%). Conclusion: Prescription depth is based upon the thickness of the lesion and upon the clinical needs of the patient. Applicators ≥10mm thick provide more dose uniformity than 5–10mm thick applicators. Applicator thickness is an important variable that should be considered during treatment planning to achieve optimal dose uniformity.

  12. High-Temperature Oxidation Behavior of Two Nickel-Based Superalloys Produced by Metal Injection Molding for Aero Engine Applications

    NASA Astrophysics Data System (ADS)

    Albert, Benedikt; Völkl, Rainer; Glatzel, Uwe

    2014-09-01

    For different high-temperature applications like aero engines or turbochargers, metal injection molding (MIM) of superalloys is an interesting processing alternative. For operation at high temperatures, oxidation behavior of superalloys produced by MIM needs to match the standard of cast or forged material. The oxidation behavior of nickel-based superalloys Inconel 713 and MAR-M247 in the temperature interval from 1073 K to 1373 K (800 °C to 1100 °C) is investigated and compared to cast material. Weight gain is measured discontinuously at different oxidation temperatures and times. Analysis of oxidized samples is done via SEM and EDX-measurements. MIM samples exhibit homogeneous oxide layers with a thickness up to 4 µm. After processing by MIM, Inconel 713 exhibits lower weight gain and thinner oxide layers than MAR-M247.

  13. Experimental studies on the toxicity of lithographic developer solution.

    PubMed

    Saito, T; Takeichi, S

    1995-01-01

    The purpose of this study was to determine whether the toxicity of a lithographic developer solution which contains hydroquinone is caused by hydroquinone or the alkaline lithographic developer solution. Male Wistar rats were divided into seven groups. In four groups, rats were dosed orally with 3% hydroquinone or 3% hydroquinone in 3% lithographic developer solution. Hydroquinone levels were measured after one and 24 hours. In two groups, rats were dosed orally with 6% hydroquinone or 6% hydroquinone in lithographic developer solution. In the seventh group, rats received the alkaline solution only. Hydroquinone measurement was made using gas chromatography-mass spectrometry. Hydroquinone was rapidly absorbed from the gastrointestinal tract and subsequently distributed throughout the body. Nearly all hydroquinone was excreted in the urine as either a glucuronide or a sulfate (78-82%) within 24 hours. All rats administered 6% hydroquinone in non-alkaline vehicle died, but the mortality rate of rats administered 6% hydroquinone in lithographic developer solution was 60%. Tissue hydroquinone was lower at one hour and 24 hours after administration in lithographic developer solution than in equal dose of hydroquinone in non-alkaline vehicle suggesting decreased absorption in an alkaline pH. Hydroquinone was not associated with gross pathologic changes of the intestine but all animals treated with lithographic developer solution or alkaline solution had congestion, hemorrhagic petechiae and purple-brown discoloration throughout the small intestine. The combination of alkaline/formaldehyde diluent with hydroquinone may delay hydroquinone absorption but increase the risk of intestinal necrosis.

  14. Dynamic modeling and scaling of nanostructure formation in the lithographically induced self-assembly and self-construction

    NASA Astrophysics Data System (ADS)

    Wu, Lin; Chou, Stephen Y.

    2003-05-01

    We numerically studied the dynamical formation process and the scaling of the nanostructures in the lithographically induced self-assembly and self-construction of thin polymer films. Our studies show that the period of the self-assembled pillars depends on the ratio between the surface tension force and the electrostatic force. The viscosity of the polymer has no effect on the final pillar shape. When the feature width of the mold is comparable to or smaller than the most unstable disturbance wavelength of the system, the initially self-assembled pillars will merge to form a self-constructed mesa.

  15. Development of polylactide (PLA) and PLA nanocomposite foams in injection molding for automotive applications

    NASA Astrophysics Data System (ADS)

    Najafi Chaloupli, Naqi

    Plastic materials are extensively used in automotive structures since they make cars more energy efficient. Recently, the automotive industry is searching for bio-based and renewable alternatives to petroleum-based plastics to reduce the dependence on fossil fuels. Among polymers originating from renewable sources, polylactide (PLA) has attracted significant interest. The use of this polymer in durable industries is promising. Fuel-efficient automobiles are nowadays demanded due to the increasing concerns about environmental and fuel issues. The automobile fuel efficiency can be improved by using a lightweight material and, thereby, reducing the automobile weight. A potential method to achieve this objective is the use of the foaming technology. Foam is a material where a gas phase is encapsulated by a solid phase. Foaming technology helps to manufacture lightweight parts with superior properties in comparison with their solid counterparts. The basic mechanisms of foaming process normally consists of gas implementation, formation of uniform polymer-gas solution, cell nucleation, cell growth and, finally, cell stabilization. PLA foaming has, however, proved to be difficult mainly due to poor rheological properties, small processing window, and slow crystallization kinetics. The ultimate purpose of this work is to reduce by 30 % the weight of polylactide (PLA)-clay based nanocomposites by manufacturing injection-molded foamed parts. To use standard processing equipment, a chemical blowing agent (CBA) was employed. The injection molding technique was utilized in this project because it is the most widely used fabrication process in industry that can produce complex shaped articles. This process, however, is more challenging than other foaming processes since it deals with many additional controlling parameters. In the first part of this project, we illustrated how long chain branching (LCB) and molecular structure impact the melt rheology, crystallization and batch

  16. Precision injection molding of freeform optics

    NASA Astrophysics Data System (ADS)

    Fang, Fengzhou; Zhang, Nan; Zhang, Xiaodong

    2016-08-01

    Precision injection molding is the most efficient mass production technology for manufacturing plastic optics. Applications of plastic optics in field of imaging, illumination, and concentration demonstrate a variety of complex surface forms, developing from conventional plano and spherical surfaces to aspheric and freeform surfaces. It requires high optical quality with high form accuracy and lower residual stresses, which challenges both optical tool inserts machining and precision injection molding process. The present paper reviews recent progress in mold tool machining and precision injection molding, with more emphasis on precision injection molding. The challenges and future development trend are also discussed.

  17. Removal of organic contaminants from lithographic materials

    NASA Astrophysics Data System (ADS)

    Lytle, Wayne M.

    One of the critical issues still facing the implementation of extreme ultraviolet lithography (EUVL) into mainstream manufacturing for integrated circuit (IC) production is cleanliness. EUV photons at 13.5 nm are easily absorbed by many species, including dust, thin-film layers, and other debris present in the path of the photons. Carrying out EUVL inside a vacuum helps reduce the amount of photon loss for illumination, however contamination in the sys- tem is unavoidable, especially due to carbon growth on the multilayer mirror collectors and to soft defects in the form of organic contamination on the mask. Traditional cleaning methods employ the use of wet chemicals to etch contamination off of a surface, however this is limited in the sub-micron range of contaminant particles due to lack of transport of sufficient liquid chemical to the surface in order to achieve satisfactory particle removal. According to the International Technology Roadmap for Semiconductors (ITRS), the photomask must be particle free at inspection below 30 nm. However, when analyzing the ability of traditional methods to meet the cleaning needs set forth by the ITRS, these methods fall short and often add more contamination to the surface targeted for cleaning. With that in mind, a new cleaning method is being developed to supplant these traditional methods. Preliminary research into a plasma-based method to clean organic contaminants from lithographic materials constructed an experimental device that demonstrated the removal of both polystyrene latex nanoparticles (representing hydrocarbon contamination) in the range of 30 nm to 500 nm, as well as the removal of 30 nm carbon film layers on silicon wafers. This research, called the Plasma-Assisted Cleaning by Metastable Atomic Neutralization (PACMAN) process is being developed with semiconductor manufacturing cleaning in mind. A model of the helium metastable density within the processing chamber has been developed in addition to

  18. Lithographically patterned nanowires in sensors and transducers

    NASA Astrophysics Data System (ADS)

    Dutta, Rajen Kumar

    Lithographically patterned metal nanowires were utilized in two studies on sensing and transduction. First, ultra-long (mm scale) polycrystalline gold nanowires were investigated for their ability to perform as thermophones, or thermoacoustic sound emitters. Arrays of 4000 linear nanowires were fabricated at 5 um pitch on glass surfaces. Sound generation by the nanowires was evaluated as a function of acoustic frequency (from 5 - 120 kHz), angle from the plane of the nanowires, input power (from 0.30 - 2.5 W) and the width of the nanowires in the array (from 270 to 500 nm.) Classical theory based upon metal films accurately predicts the measured properties of these gold nanowire arrays. Angular "nodes" for the off-axis sound pressure level (SPL) versus frequency data, predicted by the directivity factor, were faithfully reproduced by these nanowire arrays. The maximum efficiency of these arrays ( 10. {-10} at 25 kHz), the power dependence, and the frequency dependence were independent of the lateral dimensions of these wires over the range from 270 to 500 nm. Second, a PEDOT-deferoxamine nanojunction chemiresistor was developed for the rapid detection of Fe(III) at sub-nanomolar concentrations. The backbone of the sensor is a single lithographically patterned metal nanowire in which a nanogap is formed by focused ion beam (FIB). The nanowire is then electrochemically reconnected by the ionophore-doped polymer PEDOT-deferoxamine, creating a chemically responsive junction selective for Fe(III). Fabrication challenges, centered on the adhesion between the metal nanowire core and the PEDOT-DFA transduction layer, led to three design iterations of the sensor. Two of these nanojunctions were able to detect 10. {-11}-10. {-4} M Fe(III), demonstrating a dynamic range that is on par with ion selective electrodes and a limit of detection that is three order of magnitude better. However, these junctions fail to decrease the detection time and show a significant response to

  19. Shear flow and carbon nanotubes synergistically induced nonisothermal crystallization of poly(lactic acid) and its application in injection molding.

    PubMed

    Tang, Hu; Chen, Jing-Bin; Wang, Yan; Xu, Jia-Zhuang; Hsiao, Benjamin S; Zhong, Gan-Ji; Li, Zhong-Ming

    2012-11-12

    The effect of shear flow and carbon nanotubes (CNTs), separately and together, on nonisothermal crystallization of poly(lactic acid) (PLA) at a relatively large cooling rate was investigated by time-resolved synchrotron wide-angle X-ray diffraction (WAXD) and polarized optical microscope (POM). Unlike flexible-chain polymers such as polyethylene, and so on, whose crystallization kinetics are significantly accelerated by shear flow, neat PLA only exhibits an increase in onset crystallization temperature after experiencing a shear rate of 30 s(-1), whereas both the nucleation density and ultimate crystallinity are not changed too much because PLA chains are intrinsically semirigid and have relatively short length. The breaking down of shear-induced nuclei into point-like precursors (or random coil) probably becomes increasingly active after shear stops. Very interestingly, a marked synergistic effect of shear flow and CNTs exists in enhancing crystallization of PLA, leading to a remarkable increase of nucleation density in PLA/CNT nanocomposite. This synergistic effect is ascribed to extra nuclei, which are formed by the anchoring effect of CNTs' surfaces on the shear-induced nuclei and suppressing effect of CNTs on the relaxation of the shear-induced nuclei. Further, this interesting finding was deliberately applied to injection molding, aiming to improve the crystallinity of PLA products. As expected, a remarkable high crystallinity in the injection-molded PLA part has been achieved successfully by the combination of shear flow and CNTs, which offers a new method to fabricate PLA products with high crystallinity for specific applications.

  20. 14. 1862 LITHOGRAPH SHOWING ST. DAVID'S CHURCH IN WINTER SCENE. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    14. 1862 LITHOGRAPH SHOWING ST. DAVID'S CHURCH IN WINTER SCENE. Photocopied from George Smith's book, History of Delaware County, Penna., 1862 - St. David's Church (Episcopal), Valley Forge Road (Newtown Township), Wayne, Delaware County, PA

  1. 14. Photocopy of a lithograph from the 1932 terminal brochure, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    14. Photocopy of a lithograph from the 1932 terminal brochure, view north, Mail Handling Building and Passageway. - Cincinnati Union Terminal, Mail Handling Building, Bounded by McLean, Sherman & Liberty Avenues & Conrail Railroad, Cincinnati, Hamilton County, OH

  2. 3. Photocopy of lithograph by Edward A. Wilson, owned by ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. Photocopy of lithograph by Edward A. Wilson, owned by Mrs. Arthur Williams, owner of the house in 1960. JOSHUA DYER HOUSE FROM THE REAR - Joshua Dyer House, North Pamet Road, Truro, Barnstable County, MA

  3. 30. Photocopy of lithograph showing Empire Stores at corner (Baker, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    30. Photocopy of lithograph showing Empire Stores at corner (Baker, Ostheimer and Co.) from Everts, Ensign & Everts, Combination Atlas Map of Erie County, 1876 - Empire Stores, 501-505 State Street, Erie, Erie County, PA

  4. 1. Photocopy of lithograph (from Annual Report of the Supervising ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. Photocopy of lithograph (from Annual Report of the Supervising Architect to the Secretary for the Calendar Year Ending December 31, 1888) GENERAL VIEW, SOUTH (FRONT) ELEVATION - Old U.S. Mint, Chestnut & Juniper Streets, Philadelphia, Philadelphia County, PA

  5. 19. Historic American Buildings Survey. Portion of a lithograph of ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    19. Historic American Buildings Survey. Portion of a lithograph of Fort McHenry, by E. Sachse, 1862. Peale Museum, Baltimore. - Fort McHenry National Monument & Historic Shrine, East Fort Avenue at Whetstone Point, Baltimore, Independent City, MD

  6. 10. Photocopy of lithograph (from Mrs. D. Hanson Grubb, San ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    10. Photocopy of lithograph (from Mrs. D. Hanson Grubb, San Francisco) 'Moss Eng. Co., N.Y.' Date unknown 'THE CATHEDRAL OF ST. PAUL, BENICIA, CAL.' WEST SIDE - St. Paul's Episcopal Church, 120 East J Street, Benicia, Solano County, CA

  7. Dose metrology for DUV lithographic tools

    NASA Astrophysics Data System (ADS)

    Kivenzor, Gregory J.; Zimmerman, Richard

    2001-04-01

    The semiconductor industry is investigating metrology methods and tools to ensure the high accuracy and stability required for chip making. Lithography equipment manufacturers are under constant pressure to provide in situ measurements that prevent wafer processing form slipping from the established parameters. This is especially true for DUV exposure tools utilizing excimer lasers with high repetition rates. Dose metrology is one of the key parameters for linewidth control in photolithography. This paper discusses current developments in dose metrology for 248, 193, and 157 nm wavelengths. Particular emphasis is placed on the methodology to support dose stability over the lifetime of the tool. Aspects of tool-to-self and tool-to- tool matching are examined in detail, as well as the implications of the mix-and-match use of lithography equipment. To ensure the long-term accuracy of present tools, strong cooperation is needed within the semiconductor industry from suppliers and end users; and beyond, from standards organizations and international consortia. This paper describes the tasks that have to be accomplished to sustain the dose metrology during the transition from the existing tools to future generations of optical micro lithographic tools.

  8. COMPRESSION MOLDED, BIO-FIBER REINFORCED, HIGH PERFORMANCE THERMOSET COMPOSITES FOR STRUCTURAL AND SEMI-STRUCTURAL APPLICATIONS

    SciTech Connect

    Fifield, Leonard S.; Simmons, Kevin L.

    2010-09-15

    Major goals for the future of transportation materials include reduced weight of components, reduced cost of materials and increased use of renewable content. Reinforcement of transportation composites with plant fibers has the potential to decrease component weight relative to glass fiber reinforcement, reduce cost of materials relative to carbon fiber reinforcement, and significantly increase the fraction of composite components from a renewable source. Barriers to widespread application of natural fiber reinforced components in structural and semi-structural vehicle applications have included the natural propensity of these materials to uptake moisture and the corresponding loss of mechanical properties with exposure to moisture. Through novel advances in fiber treatment, processing and molding to address moisture absorption and resin interfacing, Pacific Northwest National Laboratory is reducing these barriers. Herein we demonstrate natural fiber reinforced composites that are 1) composed of more than 50wt% renewable content, 2) weigh 17% less than glass fiber composites with the same fiber volume, and 3) exhibit wet mechanical properties suitable for semi-structural application. Lower cost, lower energy in production, and reduced greenhouse gas production are anticipated advantages of the described PNNL technologies.

  9. Lithographic antennas for enhancement of solar cell efficiency

    SciTech Connect

    Kotter, D.K.; Boreman, G.

    1998-04-01

    This report documents proof-of-concept demonstration of the use of lithographic antennas for enhancement of solar-cell efficiency. A micro-sized lithographic antenna array was theoretically modeled, designed and fabricated. Experimental research was performed to validate the ability of the antenna array to concentrate infrared and visible energy onto photovoltaic (PV) materials. The research will serve as the basis for the design of a miniature power source for remote sensors.

  10. Mold: Cleanup and Remediation

    MedlinePlus

    ... Program in Brief Related Issues Resources Quick Links Air Pollution & Respiratory Health Air Quality Asthma Mold What's New ... and mold problems in schools ... more Quick Links Air Pollution & Respiratory Health Air Quality Asthma Mold What's New ...

  11. Allergies, asthma, and molds

    MedlinePlus

    ... carpets, stuffed animals, books, and wallpaper can contain mold spores if they are in damp places. Outdoors, mold ... at less than 30% to 50% will keep mold spores down. Empty dehumidifiers daily and clean them often ...

  12. TOPICAL REVIEW: Review on micro molding of thermoplastic polymers

    NASA Astrophysics Data System (ADS)

    Heckele, M.; Schomburg, W. K.

    2004-03-01

    Molding of micro components from thermoplastic polymers has become a routinely used industrial production process. This paper describes both the more than 30-year-old history and the present state of development and applications. Hot embossing, injection molding, reaction injection molding, injection compression molding, thermoforming, and various types of tool fabrication are introduced and their advantages and drawbacks are discussed. In addition, design considerations, process limitations, and commercially available micro molding machines are presented.

  13. Hybrid Direct Write Lithographic Strategies for Complex Hierarchical Structures

    NASA Astrophysics Data System (ADS)

    Singer, Jonathan P.

    With the number of alternative lithographic techniques for high resolution and 3D patterning rapidly increasing, there is a need to identify a set of scalable techniques which balances the ability to arbitrarily control every detail of a target pattern and to produce these complex patterns at a high rate. It is in this way that metamaterial devices put forward on a lab scale for applications such as phononics, photonics, and plasmonics can be realized in the industrial scale. This thesis, in approaching this challenge, utilizes combinations of patterning techniques, leveraging the ability for "large" scale alternative lithographic techniques, such as interference lithography or self-assembly, to create the same nanostructured morphology over a large area combined with laser direct write. The process of drawing a single line or isolated voxel can result in a hierarchical pattern defined by the latent motif of the larger-scale technique. The net resuh is to shift the burden of high resolution patterning from the direct write to the large scale technique, effectively decoupling the correlation between the level of detail and the patterning speed and control. More specifically, the following combinations with laser direct writing were investigated: (1) proximity field nanopatterning for the predefinition of diffraction-order-defined 3D resonators which were applied as "stand-up" plasmodic microresonators, (2) dewetting to conduct development-free 2D patterning of isolated sub-micron lines, and, via overlap effects, nanoscale ( <1 00 nm) gratings, (3) block copolymer self-assembly to initiate the simultaneous annealing and alignment of near-equilibrium microdomains from a metastable starting morphology, and (4) interference lithography to fabricate 3D sub-micron periodic and quasiperiodic hierarchical structures with controllable positioning and tunable fill fraction that has potential for applications to microphotonics. In conjunction with the experimental components

  14. Patterned Taping: A High-Efficiency Soft Lithographic Method for Universal Thin Film Patterning.

    PubMed

    Oh, Sangyoon; Park, Sang Kyu; Kim, Jin Hong; Cho, Illhun; Kim, Hyeong-Ju; Park, Soo Young

    2016-03-22

    As a universal lithographic technique for microscale/nanoscale film patterns, we develop a strategy for the use of soft lithographically patterned pressure-sensitive tape (patterned tape) as a pattern-transporting stamp material. Patterning was successfully implemented through the selective detachment and/or attachment of various thin films, including organic and metallic layers demanding no subsequent physical, thermal, or chemical treatment, as this incurs the risk of the deformation of the thin film and the deterioration of its functionalities. Its features of universal adhesion and flexibility enable pressure-sensitive tapes to form patterns on a variety of surfaces: organic, polymeric, and inorganic surfaces as well as flat, curved, uneven, and flexible substrates. Moreover, the proposed technique boasts the unique and distinct advantages of short operation time, supreme patterning yield, and multilayer stacking capability, which suggest considerable potential for their application to advanced optoelectronic device fabrication.

  15. Micropatterning of metal films coated on polymer surfaces with epoxy mold and its application to organic field effect transistor fabrication

    NASA Astrophysics Data System (ADS)

    Wang, Zhe; Xing, Rubo; Zhang, Jian; Yuan, Jianfeng; Yu, Xinhong; Han, Yanchun

    2004-08-01

    In this letter, a simple and versatile approach to micropatterning a metal film, which is evaporated on a Si substrate coated with polymer, is demonstrated by the use of a prepatterned epoxy mold. The polymer interlayer between the metal and the Si substrate is found important for the high quality pattern. When the metal-polymer-Si sandwich structure is heated with the temperature below Tm but above Tg of the polymer, the plastic deformation of the polymer film occurs under sufficiently high pressure applied. It causes the metal to crack locally or weaken along the pattern edges. Further heating while applying a lower pressure results in the formation of an intimate junction between the epoxy stamp and the metal film. Under these conditions the epoxy cures further, ensuring adhesion between the stamp and the film. The lift-off process works because the adhesion between the epoxy and the metal film is stronger than that between the metal film and the polymer. A polymer field effect transistor is fabricated in order to demonstrate potential applications of this micropatterning approach.

  16. Lithographic performance of a new "low-k" mask

    NASA Astrophysics Data System (ADS)

    Adachi, Takashi; Tani, Ayako; Fujimura, Yukihiro; Hayano, Katsuya; Morikawa, Yasutaka; Miyashita, Hiroyuki; Inazuki, Yukio; Kawai, Yoshio

    2016-05-01

    We have been researching new mask blank materials for the next generation lithography (NGL) and developed a new mask blank with low-k phase shifter [1] [2]. The low-k phase shifter consists of only Si and N. In our previous work, we reported the advantages of developed SiN phase shift mask (PSM) [2]. It showed high lithographic performance and high durability against ArF excimer laser as well as against cleaning. In this report, we further verified its high lithographic performance on several types of device pattern. The SiN PSM had high lithographic performance compared with conventional 6% MoSi PSM. Exposure latitude (EL) and mask enhancement factor (MEEF) were especially improved on originally designed Gate, Metal and Via patterns.

  17. Calculation and uses of the lithographic aerial image

    NASA Astrophysics Data System (ADS)

    Flagello, Donis G.; Smith, Daniel G.

    2012-09-01

    Beginning with the seminal Dill papers of 1975, the aerial image has been essential for understanding the process of microlithography. From the aerial image, we can predict the performance of a given lithographic process in terms of depth of focus, exposure latitude, etc. As lithographic technologies improved, reaching smaller and smaller printed features, the sophistication of aerial image calculations has had to increase from simple incoherent imaging theory, to partial coherence, polarization effects, thin film effects at the resist, thick mask effects, and so on. This tutorial provides an overview and semihistorical development of the aerial image calculation and then provides a review of some of the various ways in which the aerial image is typically used to estimate the performance of the lithographic process.

  18. The use of IR thermography to show the mold and part temperature evolution in injection molding

    NASA Astrophysics Data System (ADS)

    Bula, Karol; Różański, Leszek; Marciniak-Podsadna, Lidia; Wróbel, Dawid

    2016-12-01

    This study concerns the application of infrared camera for injection molding analysis by measuring temperatures of both injection molded parts and injection mold cavities in a function of injection cycles. The mold with two cavities, differing in thickness (1 and 3 mm), and a cold direct runner was used. Isotactic polypropylene homopolymer was utilized to produce parts. Mold temperature was set at 22°C and controlled by a water chiller. Five measuring points were determined: SP1, SP2 (placed in the 3 mm cavity), SP3, SP4 (located in the 1 mm cavity) and SP5 around an injection molding gate. Our investigations showed that the highest temperature is localized around SP2 point and the lowest at SP4. Also, it was proved that even after 62 injection molding cycles, temperatures of cavities were not stable, revealing their further increase with each cycle.

  19. Field application of safe chemical elicitors induced the expression of some resistance genes against grey mold and cottony rot diseases during snap bean pods storage.

    PubMed

    El-Garhy, Hoda A S; Rashid, Ismail A S; Abou-Ali, Rania M; Moustafa, Mahmoud M A

    2016-01-15

    Phaseolus vulgaris is subjected to serious post-harvest diseases such as grey mold and cottony rot diseases caused by Botrytis cinerea and Pythium aphanidermatum, respectively. In current study, potassium silicate (KSi), potassium thiosulfate (KTS) and potassium sulfate (KS) suppressed moderately the growth of B. cinerea and P. aphanidermatum in vitro. The applied treatments significantly suppressed grey mold and cottony rot of Xera and Valentino snap beans varieties' pods stored at 7 ± 1°C and 90-95% RH for 20 days. Ethylene responsive factor (ERF), polygalacturonase inhibitor protein (PGIP), phosphatase associated to defense (PA) and pathogenesis-related protein (PR1) defense genes were over-expressed in leaves tissue of both bean varieties responding positively to potassium salts field application. The expression of these genes was influenced by plant genotype and environment as it varied by snap bean varieties. Accumulation of ERF, GIP, PA and PR1 genes transcript under KTS at 4000 ppm treatment were the highest in Xera tissues (3.5-, 4.8-, 4- and 4.8-fold, respectively). In conclusion, pre-harvest potassium salt in vivo application could be used as effective safe alternatives to fungicides against grey mold and cottony rot diseases of snap beans during storage for up to 20 days at 7 ± 1°C. Copyright © 2015 Elsevier B.V. All rights reserved.

  20. Assessment of Current Process Modeling Approaches to Determine Their Limitations, Applicability and Developments Needed for Long-Fiber Thermoplastic Injection Molded Composites

    SciTech Connect

    Nguyen, Ba Nghiep; Holbery, Jim; Smith, Mark T.; Kunc, Vlastimil; Norris, Robert E.; Phelps, Jay; Tucker III, Charles L.

    2006-11-30

    This report describes the status of the current process modeling approaches to predict the behavior and flow of fiber-filled thermoplastics under injection molding conditions. Previously, models have been developed to simulate the injection molding of short-fiber thermoplastics, and an as-formed composite part or component can then be predicted that contains a microstructure resulting from the constituents’ material properties and characteristics as well as the processing parameters. Our objective is to assess these models in order to determine their capabilities and limitations, and the developments needed for long-fiber injection-molded thermoplastics (LFTs). First, the concentration regimes are summarized to facilitate the understanding of different types of fiber-fiber interaction that can occur for a given fiber volume fraction. After the formulation of the fiber suspension flow problem and the simplification leading to the Hele-Shaw approach, the interaction mechanisms are discussed. Next, the establishment of the rheological constitutive equation is presented that reflects the coupled flow/orientation nature. The decoupled flow/orientation approach is also discussed which constitutes a good simplification for many applications involving flows in thin cavities. Finally, before outlining the necessary developments for LFTs, some applications of the current orientation model and the so-called modified Folgar-Tucker model are illustrated through the fiber orientation predictions for selected LFT samples.

  1. Improving lithographic masks with the assistance of indentations

    NASA Astrophysics Data System (ADS)

    Guo, Ying-Nan; Li, Xu-Feng; Pan, Shi; Wang, Qiao; Wang, Shuo; Wu, Yong-Kuan

    2012-05-01

    Indentations etched on the output surface of a metallic mask are proposed to produce fine lithographic patterns with a resolution of 500 nm using the finite-difference time domain (FDTD) method. Such a designed mask is capable of enhancing near field lithography (NFL) resolution more than three times compared with the structure without indentations. The simulation results show that the interference disturbance between the adjacent lithographic channels can be eliminated efficiently by employing the indentations. As a straightforward consequence, the channel-to-channel interspaces can be shortened significantly, maintaining a uniform field distribution and high contrast.

  2. Challenges in mold manufacturing for high precision molded diffractive optical elements

    NASA Astrophysics Data System (ADS)

    Pongs, Guido; Bresseler, Bernd; Schweizer, Klaus; Bergs, Thomas

    2016-09-01

    Isothermal precision glass molding of imaging optics is the key technology for mass production of precise optical elements. Especially for numerous consumer applications (e.g. digital cameras, smart phones, …), high precision glass molding is applied for the manufacturing of aspherical lenses. The usage of diffractive optical elements (DOEs) can help to further reduce the number of lenses in the optical systems which will lead to a reduced weight of hand-held optical devices. But today the application of molded glass DOEs is limited due to the technological challenges in structuring the mold surfaces. Depending on the application submicrometer structures are required on the mold surface. Furthermore these structures have to be replicated very precisely to the glass lens surface. Especially the micro structuring of hard and brittle mold materials such as Tungsten Carbide is very difficult and not established. Thus a multitude of innovative approaches using diffractive optical elements cannot be realized. Aixtooling has investigated in different mold materials and different suitable machining technologies for the micro- and sub-micrometer structuring of mold surfaces. The focus of the work lays on ultra-precision grinding to generate the diffractive pattern on the mold surfaces. This paper presents the latest achievements in diffractive structuring of Tungsten Carbide mold surfaces by ultra-precision grinding.

  3. Applications of dielectric analysis for cure monitoring and control in the polyester SMC/BMC molding industry

    NASA Astrophysics Data System (ADS)

    Shepard, David D.; Day, David R.; Craven, Kelly J.

    1995-03-01

    Dielectric analysis is routinely used for monitoring the cure of thermosetting resins. Implantable, disposable sensors allow measurements of the curing process to be made in various locations throughout a part. Permanent, reusable sensors flush mounted in the mold allow the measurements to be made automatically during each molding cycle. This paper discusses process development, QA/QC, and production control in the polyester SMC/BMC industry. The curing rate through the cross-section of SMC parts of thicknesses up to 3/4 of an inch is examined. The effect of aging temperature on the reactivity of BMC demonstrates the use of dielectric analysis as a QA/QC test. Finally, it is shown that overall cycle times can be reduced by real time identification of the part-to-part variability in cure times during production molding. This allows closed-loop feedback to the press controller as to the proper time to demold each part.

  4. Application of a standardized screening protocol for diagnosis of invasive mold infections in children with hematologic malignancies.

    PubMed

    Cohn, Shannon M; Pokala, Hanumantha R; Siegel, Jane D; McClay, John E; Leonard, David; Kwon, Jeannie; Timmons, Charles F; Winick, Naomi J

    2016-12-01

    This study describes a standardized screening protocol for diagnosis of invasive mold infections in pediatric oncology patients with neutropenia and prolonged or recurrent fever. A retrospective chart review was performed of children receiving intensive chemotherapy for hematologic malignancies who developed invasive mold infections from 2004 to 2011. Characteristics and outcomes were compared before and after implementation of the screening protocol in November 2006. The screen includes direct nasal endoscopy performed at the bedside by an otorhinolaryngologist, noncontrast computed tomography (CT) of the chest, and abdominal ultrasound in patients with neutropenia and prolonged or recurrent fever. Fifty patients had proven, probable, or possible invasive mold infections. Before routine use of direct nasal endoscopy, invasive nasosinal disease was detected in 5 of 19 patients (26 %) and all had a compatible clinical presentation. Thirteen of 31 patients (42 %) in the post-screen group had nasosinal disease, and fever was the only sign for 8 patients (62 %). Twenty-four patients with nasosinal disease had a sinus CT, and radiologic findings of bony erosion or peri-sinus invasion were never detected. Eight of 19 patients in the pre-screen group died from mold infection (42.1 %) versus 4 of 31 (12.9 %) in the post-screen group (p = 0.04). A screening protocol including direct nasal endoscopy, noncontrast chest CT, and abdominal ultrasound was effective in detecting invasive mold infections in at-risk patients. Nasosinal involvement often occurs before specific symptoms develop, and sinus CTs are insensitive and nonspecific. Bedside nasal endoscopy precludes radiation exposure associated with sinus CT and was associated with decrease in mold-related mortality, likely due to earlier diagnosis and initiation of appropriate antifungal therapy.

  5. Fabrication of graphene-based flexible devices utilizing a soft lithographic patterning method

    NASA Astrophysics Data System (ADS)

    Jung, Min Wook; Myung, Sung; Kim, Ki Woong; Song, Wooseok; Jo, You-Young; Lee, Sun Suk; Lim, Jongsun; Park, Chong-Yun; An, Ki-Seok

    2014-07-01

    There has been considerable interest in soft lithographic patterning processing of large scale graphene sheets due to the low cost and simplicity of the patterning process along with the exceptional electrical or physical properties of graphene. These properties include an extremely high carrier mobility and excellent mechanical strength. Recently, a study has reported that single layer graphene grown via chemical vapor deposition (CVD) was patterned and transferred to a target surface by controlling the surface energy of the polydimethylsiloxane (PDMS) stamp. However, applications are limited because of the challenge of CVD-graphene functionalization for devices such as chemical or bio-sensors. In addition, graphene-based layers patterned with a micron scale width on the surface of biocompatible silk fibroin thin films, which are not suitable for conventional CMOS processes such as the patterning or etching of substrates, have yet to be reported. Herein, we developed a soft lithographic patterning process via surface energy modification for advanced graphene-based flexible devices such as transistors or chemical sensors. Using this approach, the surface of a relief-patterned elastomeric stamp was functionalized with hydrophilic dimethylsulfoxide molecules to enhance the surface energy of the stamp and to remove the graphene-based layer from the initial substrate and transfer it to a target surface. As a proof of concept using this soft lithographic patterning technique, we demonstrated a simple and efficient chemical sensor consisting of reduced graphene oxide and a metallic nanoparticle composite. A flexible graphene-based device on a biocompatible silk fibroin substrate, which is attachable to an arbitrary target surface, was also successfully fabricated. Briefly, a soft lithographic patterning process via surface energy modification was developed for advanced graphene-based flexible devices such as transistors or chemical sensors and attachable devices on a

  6. Fabrication of graphene-based flexible devices utilizing a soft lithographic patterning method.

    PubMed

    Jung, Min Wook; Myung, Sung; Kim, Ki Woong; Song, Wooseok; Jo, You-Young; Lee, Sun Suk; Lim, Jongsun; Park, Chong-Yun; An, Ki-Seok

    2014-07-18

    There has been considerable interest in soft lithographic patterning processing of large scale graphene sheets due to the low cost and simplicity of the patterning process along with the exceptional electrical or physical properties of graphene. These properties include an extremely high carrier mobility and excellent mechanical strength. Recently, a study has reported that single layer graphene grown via chemical vapor deposition (CVD) was patterned and transferred to a target surface by controlling the surface energy of the polydimethylsiloxane (PDMS) stamp. However, applications are limited because of the challenge of CVD-graphene functionalization for devices such as chemical or bio-sensors. In addition, graphene-based layers patterned with a micron scale width on the surface of biocompatible silk fibroin thin films, which are not suitable for conventional CMOS processes such as the patterning or etching of substrates, have yet to be reported. Herein, we developed a soft lithographic patterning process via surface energy modification for advanced graphene-based flexible devices such as transistors or chemical sensors. Using this approach, the surface of a relief-patterned elastomeric stamp was functionalized with hydrophilic dimethylsulfoxide molecules to enhance the surface energy of the stamp and to remove the graphene-based layer from the initial substrate and transfer it to a target surface. As a proof of concept using this soft lithographic patterning technique, we demonstrated a simple and efficient chemical sensor consisting of reduced graphene oxide and a metallic nanoparticle composite. A flexible graphene-based device on a biocompatible silk fibroin substrate, which is attachable to an arbitrary target surface, was also successfully fabricated. Briefly, a soft lithographic patterning process via surface energy modification was developed for advanced graphene-based flexible devices such as transistors or chemical sensors and attachable devices on a

  7. Rotationally Molded Liquid Crystalline Polymers

    NASA Technical Reports Server (NTRS)

    Rogers, Martin; Scribben, Eric; Baird, Donald; Hulcher, Bruce

    2002-01-01

    Rotational molding is a unique process for producing hollow plastic parts. Rotational molding offers low cost tooling and can produce very large parts with complicated shapes. Products made by rotational molding include water tanks with capacities up to 20,000 gallons, truck bed liners, playground equipment, air ducts, Nylon fuel tanks, pipes, toys, stretchers, kayaks, pallets, and many others. Thermotropic liquid crystalline polymers are an important class of engineering resins employed in a wide variety of applications. Thermotropic liquid crystalline polymers resins are composed of semirigid, nearly linear polymeric chains resulting in an ordered mesomorphic phase between the crystalline solid and the isotropic liquid. Ordering of the rigid rod-like polymers in the melt phase yields microfibrous, self-reinforcing polymer structures with outstanding mechanical and thermal properties. Rotational molding of liquid crystalline polymer resins results in high strength and high temperature hollow structures useful in a variety of applications. Various fillers and reinforcements can potentially be added to improve properties of the hollow structures. This paper focuses on the process and properties of rotationally molded liquid crystalline polymers. This paper will also highlight the interactions between academia and small businesses in developing new products and processes.

  8. Rotationally Molded Liquid Crystalline Polymers

    NASA Technical Reports Server (NTRS)

    Rogers, Martin; Scribben, Eric; Baird, Donald; Hulcher, Bruce

    2002-01-01

    Rotational molding is a unique process for producing hollow plastic parts. Rotational molding offers low cost tooling and can produce very large parts with complicated shapes. Products made by rotational molding include water tanks with capacities up to 20,000 gallons, truck bed liners, playground equipment, air ducts, Nylon fuel tanks, pipes, toys, stretchers, kayaks, pallets, and many others. Thermotropic liquid crystalline polymers are an important class of engineering resins employed in a wide variety of applications. Thermotropic liquid crystalline polymers resins are composed of semirigid, nearly linear polymeric chains resulting in an ordered mesomorphic phase between the crystalline solid and the isotropic liquid. Ordering of the rigid rod-like polymers in the melt phase yields microfibrous, self-reinforcing polymer structures with outstanding mechanical and thermal properties. Rotational molding of liquid crystalline polymer resins results in high strength and high temperature hollow structures useful in a variety of applications. Various fillers and reinforcements can potentially be added to improve properties of the hollow structures. This paper focuses on the process and properties of rotationally molded liquid crystalline polymers. This paper will also highlight the interactions between academia and small businesses in developing new products and processes.

  9. Rotationally Molded Liquid Crystalline Polymers

    NASA Technical Reports Server (NTRS)

    Rogers, Martin; Stevenson, Paige; Scribben, Eric; Baird, Donald; Hulcher, Bruce

    2002-01-01

    Rotational molding is a unique process for producing hollow plastic parts. Rotational molding offers advantages of low cost tooling and can produce very large parts with complicated shapes. Products made by rotational molding include water tanks with capacities up to 20,000 gallons, truck bed liners, playground equipment, air ducts, Nylon fuel tanks, pipes, toys, stretchers, kayaks, pallets, and many others. Thermotropic liquid crystalline polymers are an important class of engineering resins employed in a wide variety of applications. Thermotropic liquid crystalline polymers resins are composed of semi-rigid, nearly linear polymeric chains resulting in an ordered mesomorphic phase between the crystalline solid and the isotropic liquid. Ordering of the rigid rod-like polymers in the melt phase yields microfibrous, self-reinforcing polymer structures with outstanding mechanical and thermal properties. Rotational molding of liquid crystalline polymer resins results in high strength and high temperature hollow structures useful in a variety of applications. Various fillers and reinforcements can potentially be added to improve properties of the hollow structures. This paper focuses on the process and properties of rotationally molded liquid crystalline polymers.

  10. Lithographic VCSEL array multimode and single mode sources for sensing and 3D imaging

    NASA Astrophysics Data System (ADS)

    Leshin, J.; Li, M.; Beadsworth, J.; Yang, X.; Zhang, Y.; Tucker, F.; Eifert, L.; Deppe, D. G.

    2016-05-01

    Sensing applications along with free space data links can benefit from advanced laser sources that produce novel radiation patterns and tight spectral control for optical filtering. Vertical-cavity surface-emitting lasers (VCSELs) are being developed for these applications. While oxide VCSELs are being produced by most companies, a new type of oxide-free VCSEL is demonstrating many advantages in beam pattern, spectral control, and reliability. These lithographic VCSELs offer increased power density from a given aperture size, and enable dense integration of high efficiency and single mode elements that improve beam pattern. In this paper we present results for lithographic VCSELs and describes integration into military systems for very low cost pulsed applications, as well as continuouswave applications in novel sensing applications. The VCSELs are being developed for U.S. Army for soldier weapon engagement simulation training to improve beam pattern and spectral control. Wavelengths in the 904 nm to 990 nm ranges are being developed with the spectral control designed to eliminate unwanted water absorption bands from the data links. Multiple beams and radiation patterns based on highly compact packages are being investigated for improved target sensing and transmission fidelity in free space data links. These novel features based on the new VCSEL sources are also expected to find applications in 3-D imaging, proximity sensing and motion control, as well as single mode sensors such as atomic clocks and high speed data transmission.

  11. 3. Photocopy: CA. 1880 LITHOGRAPH SHOWING INTERIOR OF CHURCH OF ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. Photocopy: CA. 1880 LITHOGRAPH SHOWING INTERIOR OF CHURCH OF ST. VINCENT de PAUL, from the collection of American Catholic Historical Society. Please use the following credit line: American Catholic Historical Society Ryan Memorial Library Historical Collections St. Charles Seminary Overbrook Philadelphia, Pa. 19151 - Church of St. Vincent de Paul (Roman Catholic), 101-107 East Price Street, Philadelphia, Philadelphia County, PA

  12. 1. Photocopy: CA. 1880 LITHOGRAPH SHOWING EXTERIOR VIEW OF CHURCH, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. Photocopy: CA. 1880 LITHOGRAPH SHOWING EXTERIOR VIEW OF CHURCH, from the collection of American Catholic Historical Society. Please use the following credit line: American Catholic Historical Society Ryan Memorial Library Historical Collections St. Charles Seminary Overbrook, Philadelphia, Pa. 19151 - Church of the Immaculate Conception, 1020 North Front Street, Philadelphia, Philadelphia County, PA

  13. 3. Photocopy: CA. 1880 LITHOGRAPH SHOWING EXTERIOR VIEW OF CHURCH, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. Photocopy: CA. 1880 LITHOGRAPH SHOWING EXTERIOR VIEW OF CHURCH, from the collection of American Catholic Historical Society. Please use the following credit line: American Catholic Historic Society Ryan Memorial Library Historical Collections St. Charles Seminary Overbrook Philadelphia, Pa. 19151 - Church of St. Philip de Neri (Roman Catholic), 220-228 Queen Street, Philadelphia, Philadelphia County, PA

  14. 32. Photographic copy of historic lithograph, "Views of Norfolk and ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    32. Photographic copy of historic lithograph, "Views of Norfolk and Portsmouth from the Marine Hospital" by F. Sachse, 1851. (Portsmouth Naval Shipyard Museum, Portsmouth, VA) - Portsmouth Naval Hospital, Bounded by Elizabeth River, Crawford Street, Portsmouth General Hospital, Parkview Avenue, & Scotts Creek, Portsmouth, Portsmouth, VA

  15. 1. Photocopy of lithograph (from Annual Report of the Supervising ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. Photocopy of lithograph (from Annual Report of the Supervising Architect to the Secretary of the Treasury for the Calender Year Ending December 31, 1888. Wahsington, D.C.: Government Printing Office, 1889. Will A. Freret, Supervising Architect) THREE-QUARTER VIEW OF FRONT ELEVATION (RIVERSIDE), FLOOR PLANS - U. S. Courthouse & Post Office, Binghamton, Broome County, NY

  16. Applicability of the Environmental Relative Moldiness Index for Quantification of Residential Mold Contamination in an Air Pollution Health Effects Study

    EPA Science Inventory

    As part of the Near-Road Exposures and Effects of Urban Air Pollutants Study (NEXUS) investigating the respiratory health impacts of traffic-related air pollutants on asthmatic children in Detroit, Michigan, residential dust samples were collected to quantify mold exposure. Sett...

  17. Applicability of the Environmental Relative Moldiness Index for Quantification of Residential Mold Contamination in an Air Pollution Health Effects Study

    EPA Science Inventory

    As part of the Near-Road Exposures and Effects of Urban Air Pollutants Study (NEXUS) investigating the respiratory health impacts of traffic-related air pollutants on asthmatic children in Detroit, Michigan, residential dust samples were collected to quantify mold exposure. Sett...

  18. Floods and Mold Growth

    EPA Pesticide Factsheets

    Mold growth may be a problem after flooding. Excess moisture in the home is cause for concern about indoor air quality primarily because it provides breeding conditions for pests, molds and other microorganisms.

  19. QUANTIFYING INDOOR MOLDS

    EPA Science Inventory

    There is growing awareness that indoor molds/fungi may be connected to such conditions as asthma, allergies, hemorrhaging, chronic rhinosinusitis, memory loss, and a symptom complex called sick-building-syndrome. In addition, molds cause frequently fatal nosocomical infections. ...

  20. QUANTIFYING INDOOR MOLDS

    EPA Science Inventory

    There is growing awareness that indoor molds/fungi may be connected to such conditions as asthma, allergies, hemorrhaging, chronic rhinosinusitis, memory loss, and a symptom complex called sick-building-syndrome. In addition, molds cause frequently fatal nosocomical infections. ...

  1. Mold After a Disaster

    MedlinePlus

    ... or other health care provider. Safely Preventing Mold Growth Clean up and dry out the building quickly ( ... Systems: A Guide for Building Owners and Managers Population-Specific Recommendations for Protection From Exposure to Mold ...

  2. Mold-Resistant Construction.

    ERIC Educational Resources Information Center

    Huckabee, Christopher

    2003-01-01

    Asserts that one of the surest ways to prevent indoor air quality and mold issues is to use preventive construction materials, discussing typical resistance to dealing with mold problems (usually budget-related) and describing mold-resistant construction, which uses concrete masonry, brick, and stone and is intended to withstand inevitable…

  3. Bleach Neutralizes Mold Allergens

    ERIC Educational Resources Information Center

    Science Teacher, 2005

    2005-01-01

    Researchers at National Jewish Medical and Research Center have demonstrated that dilute bleach not only kills common household mold, but may also neutralize the mold allergens that cause most mold-related health complaints. The study, published in the Journal of Allergy and Clinical Immunology, is the first to test the effect on allergic…

  4. Molds for cable dielectrics

    DOEpatents

    Roose, L.D.

    1996-12-10

    Molds for use in making end moldings for high-voltage cables are described wherein the dielectric insulator of a cable is heated and molded to conform to a desired shape. As a consequence, high quality substantially bubble-free cable connectors suitable for mating to premanufactured fittings are made. 5 figs.

  5. Molds for cable dielectrics

    DOEpatents

    Roose, Lars D.

    1996-01-01

    Molds for use in making end moldings for high-voltage cables are described wherein the dielectric insulator of a cable is heated and molded to conform to a desired shape. As a consequence, high quality substantially bubble-free cable connectors suitable for mating to premanufactured fittings are made.

  6. Molds in the Environment

    MedlinePlus

    ... so that your employer can take action to clean up and prevent mold growth. To find out more about mold, remediation of mold, or workplace safety and health guidelines and regulations, you may also want to contact your local (city, county, or state) health department. You should also ...

  7. Interactive Mold House Tour

    EPA Pesticide Factsheets

    Get a quick glimpse of some of the most important ways to protect your home from mold by this interactive tour of the Mold House. Room-by-room, you'll learn about common mold issues and how to address them.

  8. Mold and Children's Health.

    ERIC Educational Resources Information Center

    Tuscano, Antoinette

    1998-01-01

    Mold can seriously affect the health of children with asthma or allergies. Indoor air problems related to mold can be difficult to identify, but when several students who spend time in the same classroom area show allergic symptoms, it is important to consider mold and air quality. Failure to respond promptly can have serious consequences. (SM)

  9. Mold-Resistant Construction.

    ERIC Educational Resources Information Center

    Huckabee, Christopher

    2003-01-01

    Asserts that one of the surest ways to prevent indoor air quality and mold issues is to use preventive construction materials, discussing typical resistance to dealing with mold problems (usually budget-related) and describing mold-resistant construction, which uses concrete masonry, brick, and stone and is intended to withstand inevitable…

  10. Bleach Neutralizes Mold Allergens

    ERIC Educational Resources Information Center

    Science Teacher, 2005

    2005-01-01

    Researchers at National Jewish Medical and Research Center have demonstrated that dilute bleach not only kills common household mold, but may also neutralize the mold allergens that cause most mold-related health complaints. The study, published in the Journal of Allergy and Clinical Immunology, is the first to test the effect on allergic…

  11. Innovations in molding technologies for microfabrication

    NASA Astrophysics Data System (ADS)

    Benzler, Tobias; Piotter, Volker; Hanemann, Thomas; Mueller, K.; Norajitra, Prachai; Ruprecht, Robert; Hausselt, Juergen H.

    1999-08-01

    Micromolding is a key technology for the economic production of components for microsystems. It is applied in several manufacturing techniques including the LIGA process. Especially MicroInjection Molding allows cost-effective large-scale production of components for many applications to be used in microsystems technology. Using special molding machines, lateral dimensions in the micrometer range, structural details down to 200nm and maximum aspect ratios of more than 20 are achieved. Examples for applications are PSU-made housings for microfluidic systems or microcomponents made of PMMA for cardiac catheters. PC or LCP are appropriate materials for interconnection devices in microoptics and electronics. Other examples are injection molded lost plastic molds for electroforming or electroless plating of metal microstructures. An important economic factor is the optimization of the molding process and tool using different simulation techniques. Recently, novel techniques for manufacturing metal or ceramic microstructures were developed by adapting Powder Injection Molding to microtechnologies. Using commercially available feedstocks, microstructures were made of metals or ceramics. Rapid manufacturing of microcomponents is achieved by the so-called Photomolding process using reactive polymer resins as photocurable material and e.g. mold inserts fabricated by laser ablation. The addition of micro- or nanosized ceramics to the resin allows the molding of filled composite with enhanced mechanical properties. Subsequent debindering and sintering steps yield the pure ceramic microcomponents.

  12. Advances in Aluminum Mold Block for Plastic Injection Molding Operations

    NASA Astrophysics Data System (ADS)

    Kim, Jinsoo; Smierciak, Ron; Shin, Yong Seung; Cooper, Leighton

    Mold performance with high strength aluminum alloy QC-10® in injection molding was investigated and compared with NAK 80 steel mold. Two different shapes of molds were tooled and tested. Interfacial heat fluxes between cooling mold and solidifying polymer melt were measured using the IHCP (Inverse Heat Conduction Method) technique during the injection molding cycles. The influence of thermo-physical properties of mold materials and polymer resins on molding cycle time and internal residual stress were also investigated by injection molding control optimization and birefringence analyzer. Evaluation of the thermal energy absorbed and uniform heat extraction during injection molding revealed that aluminum mold QC-10® resulted in significant cycle time reduction and produced the part with less distortion. In addition to the benefit of reduced tooling time, it was proven that aluminum mold is a promising mold material for increasing the productivity in plastic injection molding operations.

  13. Soft Lithographic Procedure for Producing Plastic Microfluidic Devices with View-ports Transparent to Visible and Infrared Light.

    PubMed

    Suryana, Mona; Shanmugarajah, Jegan V; Maniam, Sivakumar M; Grenci, Gianluca

    2017-08-17

    Infrared (IR) spectro-microscopy of living biological samples is hampered by the absorption of water in the mid-IR range and by the lack of suitable microfluidic devices. Here, a protocol for the fabrication of plastic microfluidic devices is demonstrated, where soft lithographic techniques are used to embed transparent Calcium Fluoride (CaF2) view-ports in connection with observation chamber(s). The method is based on a replica casting approach, where a polydimethylsiloxane (PDMS) mold is produced through standard lithographic procedures and then used as the template to produce a plastic device. The plastic device features ultraviolet/visible/infrared (UV/Vis/IR) -transparent windows made of CaF2 to allow for direct observation with visible and IR light. The advantages of the proposed method include: a reduced need for accessing a clean room micro-fabrication facility, multiple view-ports, an easy and versatile connection to an external pumping system through the plastic body, flexibility of the design, e.g., open/closed channels configuration, and the possibility to add sophisticated features such as nanoporous membranes.

  14. Computational study of a high-temperature thermal nanoimprint lithographic (TNIL) process

    NASA Astrophysics Data System (ADS)

    Cleveland, Nicolas Joseph

    As an emerging manufacturing technique, nanoimprint lithography (NIL) can fabricate micro and nanoscale features of microfluidic devices at very high accuracy and reliability. The process parameters such as pressure, temperature, and material properties play critical roles in the NIL process. In this work, the process of thermal nanoimprint lithography (TNIL) is studied computationally and the developed model can accurately predict the nano and micro-pattern geometry and quality from TNIL processes based on complex mold-resist interaction. Applications of this modeling technique range from micro- and nano-patterns used in micro-channels for biomedical devices to other applications such as biological/particle sensors or superhydrophobic surfaces. In high-temperature TNIL process, a polymer melt such as polymethyl-methacrylate (PMMA) is heated beyond the melting temperature so that it behaves predominantly as a fluid during the imprint process. The effects of surface tension and shear thinning become significant at or above the melting point, whereas the polymer melt can be modeled as a viscoelastic solid, solved with finite element analysis, when process temperature remains between the glass transition and melting temperatures. Additionally, the mold used in TNIL can deform since it is made of soft-rubbery elastomer such as polydimethylsiloxane (PDMS), and it is of interest to include the effect of subsequent mold deformation. Leakage between channels or significant variation in channel width can occur in micro-fluidic devices if mold deformation exceeds design tolerances. In the current work, fluid-structure interaction (FSI) technology is leveraged to solve for significant mold deformation and its effect on the polymer melt flow field during TNIL process. The simulation result is compared to experimental results. The FSI simulation result is also compared to the equivalent case with a rigid mold in place of flexible material, which shows results of differing mold

  15. Lithographic performance evaluation of a contaminated EUV mask after cleaning

    SciTech Connect

    George, Simi; Naulleau, Patrick; Okoroanyanwu, Uzodinma; Dittmar, Kornelia; Holfeld, Christian; Wuest, Andrea

    2009-11-16

    The effect of surface contamination and subsequent mask surface cleaning on the lithographic performance of a EUV mask is investigated. SEMATECH's Berkeley micro-field exposure tool (MET) printed 40 nm and 50 nm line and space (L/S) patterns are evaluated to compare the performance of a contaminated and cleaned mask to an uncontaminated mask. Since the two EUV masks have distinct absorber architectures, optical imaging models and aerial image calculations were completed to determine any expected differences in performance. Measured and calculated Bossung curves, process windows, and exposure latitudes for the two sets of L/S patterns are compared to determine how the contamination and cleaning impacts the lithographic performance of EUV masks. The observed differences in mask performance are shown to be insignificant, indicating that the cleaning process did not appreciably affect mask performance.

  16. Microstructures of poly (ethylene glycol) by molding and dewetting

    NASA Astrophysics Data System (ADS)

    Suh, Kahp Y.; Langer, Robert

    2003-08-01

    We report on the fabrication of microstructures of poly (ethylene glycol) (PEG) using a soft molding technique. When a patterned poly (dimethylsiloxane) stamp is placed on a wet PEG film, the polymer in contact with the stamp spontaneously moves into the void space as a result of capillary action. Three types of microstructures are observed with the substrate surface completely exposed: a negative replica of the stamp, a two-dimensional projection of the simple cubic structure, and a two-dimensional projection of the diamond structure. A molding process is responsible for the first type and a dewetting process for the final two. A phase diagram is constructed based on the effects of molecular weight and concentration, which shows that mobility and confinement play a crucial role in determining the particular type of microstructure obtained. The PEG microstructure could be used as a lithographic resist in fabricating electronic devices and a resistant layer for preventing nonspecific adsorption of proteins or cells.

  17. Ultrafast optical properties of lithographically defined quantum dot amplifiers

    SciTech Connect

    Miaja-Avila, L.; Verma, V. B.; Mirin, R. P.; Silverman, K. L.; Coleman, J. J.

    2014-02-10

    We measure the ultrafast optical response of lithographically defined quantum dot amplifiers at 40 K. Recovery of the gain mostly occurs in less than 1 picosecond, with some longer-term transients attributable to carrier heating. Recovery of the absorption proceeds on a much longer timescale, representative of relaxation between quantum dot levels and carrier recombination. We also measure transparency current-density in these devices.

  18. 40 CFR 63.5728 - What standards must I meet for closed molding resin operations?

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... molding resin operations? 63.5728 Section 63.5728 Protection of Environment ENVIRONMENTAL PROTECTION... Standards for Closed Molding Resin Operations § 63.5728 What standards must I meet for closed molding resin operations? (a) If a resin application operation meets the definition of closed molding specified in § 63...

  19. Immunotherapy for mold allergy.

    PubMed

    Coop, Christopher A

    2014-12-01

    The objective of this article is to review the available studies regarding mold immunotherapy. A literature search was conducted in MEDLINE to identify peer-reviewed articles related to mold immunotherapy using the following keywords: mold, allergy, asthma, and immunotherapy. In addition, references cited within these articles were also reviewed. Articles were selected based on their relevance to the topic. Allergic responses to inhaled mold antigens are a recognized factor in allergic rhinitis and asthma. There are significant problems with respect to the production of relevant allergen material for the diagnosis and treatment of mold allergy with immunotherapy. Mold allergens contain proteases and should not be mixed with other allergens for immunotherapy. Most of the immunotherapy studies focus on two molds, Alternaria and Cladosporium. There is a lack of randomized placebo-controlled trials when evaluating the efficacy of mold immunotherapy with trials only focusing on immunotherapy to Alternaria and Cladosporium. Additional studies are needed regarding mold allergy and immunotherapy focusing on which molds are important for causing allergic disease.

  20. 53. PRODUCTION MOLDS. THESE MOLDS ARE COPIES OF THE ORIGINAL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    53. PRODUCTION MOLDS. THESE MOLDS ARE COPIES OF THE ORIGINAL MOLDS IN THE MORAVIAN POTTERY AND TILE WORKS COLLECTION, AND ARE USED TO PRESS TILES. THE FACTORY KEEPS TEN PRODUCTION MOLDS FOR EACH IMAGE. THE ORIGINAL MOLDS ARE NOT USED IN PRODUCTION. - Moravian Pottery & Tile Works, Southwest side of State Route 313 (Swamp Road), Northwest of East Court Street, Doylestown, Bucks County, PA

  1. Printing thermoresponsive reverse molds for the creation of patterned two-component hydrogels for 3D cell culture.

    PubMed

    Müller, Michael; Becher, Jana; Schnabelrauch, Matthias; Zenobi-Wong, Marcy

    2013-07-10

    Bioprinting is an emerging technology that has its origins in the rapid prototyping industry. The different printing processes can be divided into contact bioprinting(1-4) (extrusion, dip pen and soft lithography), contactless bioprinting(5-7) (laser forward transfer, ink-jet deposition) and laser based techniques such as two photon photopolymerization(8). It can be used for many applications such as tissue engineering(9-13), biosensor microfabrication(14-16) and as a tool to answer basic biological questions such as influences of co-culturing of different cell types(17). Unlike common photolithographic or soft-lithographic methods, extrusion bioprinting has the advantage that it does not require a separate mask or stamp. Using CAD software, the design of the structure can quickly be changed and adjusted according to the requirements of the operator. This makes bioprinting more flexible than lithography-based approaches. Here we demonstrate the printing of a sacrificial mold to create a multi-material 3D structure using an array of pillars within a hydrogel as an example. These pillars could represent hollow structures for a vascular network or the tubes within a nerve guide conduit. The material chosen for the sacrificial mold was poloxamer 407, a thermoresponsive polymer with excellent printing properties which is liquid at 4 °C and a solid above its gelation temperature ~20 °C for 24.5% w/v solutions(18). This property allows the poloxamer-based sacrificial mold to be eluted on demand and has advantages over the slow dissolution of a solid material especially for narrow geometries. Poloxamer was printed on microscope glass slides to create the sacrificial mold. Agarose was pipetted into the mold and cooled until gelation. After elution of the poloxamer in ice cold water, the voids in the agarose mold were filled with alginate methacrylate spiked with FITC labeled fibrinogen. The filled voids were then cross-linked with UV and the construct was imaged with an

  2. Printing Thermoresponsive Reverse Molds for the Creation of Patterned Two-component Hydrogels for 3D Cell Culture

    PubMed Central

    Müller, Michael; Becher, Jana; Schnabelrauch, Matthias; Zenobi-Wong, Marcy

    2013-01-01

    Bioprinting is an emerging technology that has its origins in the rapid prototyping industry. The different printing processes can be divided into contact bioprinting1-4 (extrusion, dip pen and soft lithography), contactless bioprinting5-7 (laser forward transfer, ink-jet deposition) and laser based techniques such as two photon photopolymerization8. It can be used for many applications such as tissue engineering9-13, biosensor microfabrication14-16 and as a tool to answer basic biological questions such as influences of co-culturing of different cell types17. Unlike common photolithographic or soft-lithographic methods, extrusion bioprinting has the advantage that it does not require a separate mask or stamp. Using CAD software, the design of the structure can quickly be changed and adjusted according to the requirements of the operator. This makes bioprinting more flexible than lithography-based approaches. Here we demonstrate the printing of a sacrificial mold to create a multi-material 3D structure using an array of pillars within a hydrogel as an example. These pillars could represent hollow structures for a vascular network or the tubes within a nerve guide conduit. The material chosen for the sacrificial mold was poloxamer 407, a thermoresponsive polymer with excellent printing properties which is liquid at 4 °C and a solid above its gelation temperature ~20 °C for 24.5% w/v solutions18. This property allows the poloxamer-based sacrificial mold to be eluted on demand and has advantages over the slow dissolution of a solid material especially for narrow geometries. Poloxamer was printed on microscope glass slides to create the sacrificial mold. Agarose was pipetted into the mold and cooled until gelation. After elution of the poloxamer in ice cold water, the voids in the agarose mold were filled with alginate methacrylate spiked with FITC labeled fibrinogen. The filled voids were then cross-linked with UV and the construct was imaged with an epi

  3. Application of Rapid Prototyping and Wire Arc Spray to the Fabrication of Injection Mold Tools (MSFC Center Director's Discretionary Fund)

    NASA Technical Reports Server (NTRS)

    Cooper, K. G.

    2000-01-01

    Rapid prototyping (RP) is a layer-by-layer-based additive manufacturing process for constructing three-dimensional representations of a computer design from a wax, plastic, or similar material. Wire arc spray (WAS) is a metal spray forming technique, which deposits thin layers of metal onto a substrate or pattern. Marshall Space Flight Center currently has both capabilities in-house, and this project proposed merging the two processes into an innovative manufacturing technique, in which intermediate injection molding tool halves were to be fabricated with RP and WAS metal forming.

  4. Guide to Molds at School.

    ERIC Educational Resources Information Center

    Healthy Schools Network, Inc., Albany, NY.

    Asserting that molds growing in schools can be harmful to children's health and learning, this guide offers information about the issue. It provides an overview of the basics, then addresses testing, types of molds, molds and health, monitoring schools for mold, mold prevention and clean-up tips for schools, and what parents should do if they…

  5. Guide to Molds at School.

    ERIC Educational Resources Information Center

    Healthy Schools Network, Inc., Albany, NY.

    Asserting that molds growing in schools can be harmful to children's health and learning, this guide offers information about the issue. It provides an overview of the basics, then addresses testing, types of molds, molds and health, monitoring schools for mold, mold prevention and clean-up tips for schools, and what parents should do if they…

  6. Molded Magnetic Article

    NASA Technical Reports Server (NTRS)

    Bryant, Robert G. (Inventor); Namkung, Min (Inventor); Wincheski, Russell A. (Inventor); Fulton, James P. (Inventor); Fox, Robert L. (Inventor)

    2000-01-01

    A molded magnetic article and fabrication method are provided. Particles of ferromagnetic material embedded in a polymer binder are molded under heat and pressure into a geometric shape. Each particle is an oblate spheroid having a radius-to-thickness aspect ratio approximately in the range of 15-30. Each oblate spheroid has flattened poles that are substantially in perpendicular alignment to a direction of the molding pressure throughout the geometric shape.

  7. Lithographically defined 3-dimensional graphene scaffolds

    NASA Astrophysics Data System (ADS)

    Burckel, D. Bruce; Xiao, Xiaoyin; Polsky, Ronen

    2015-09-01

    Interferometrically defined 3D photoresist scaffolds are formed through a series of three successive two-beam interference exposures, a post exposure bake and development. Heating the resist scaffold in a reducing atmosphere to > 1000 °C, results in the conversion of the resist structure into a carbon scaffold through pyrolysis, resulting in a 3D sp3- bonded glassy carbon scaffold which maintains the same in-plane morphology as the resist despite significant shrinkage. The carbon scaffolds are readily modified using a variety of deposition methods such as electrochemical, sputtering and CVD/ALD. Remarkably, sputtering metal into scaffolds with ~ 5 unit cells tall results in conformal coating of the scaffold with the metal. When the metal is a transition metal such as nickel, the scaffold can be re-annealed, during which time the carbon diffuses through the nickel, emerging on the exterior of the nickel as sp2-bonded carbon, termed 3D graphene. This paper details the fabrication, characterization and some potential applications for these structures.

  8. Mold production for polymer optics

    NASA Astrophysics Data System (ADS)

    Boerret, Rainer; Raab, Jonas; Speich, Marco

    2014-09-01

    The fields of application for polymer optics are huge and thus the need for polymer optics is steadily growing. Most polymer optics are produced in high numbers by injection molding. Therefore molds and dies that fulfill special requirements are needed. Polishing is usually the last process in the common process chain for production of molds for polymer optics. Usually this process step is done manually by experienced polishers. Due to the small number of skilled professionals and health problems because of the monotonous work the idea was to support or probably supersede manual polishing. Polishing using an industrial robot as movement system enables totally new possibilities in automated polishing. This work focuses on the surface generation with a newly designed polishing setup and on the code generation for the robot movement. The process starts on ground surfaces and with different tools and polishing agents surfaces that fulfill the requirements for injection molding of optics can be achieved. To achieve this the attention has to be focused not only on the process itself but also on tool path generation. A proprietary software developed in the Centre for Optical Technologies in Aalen University allows the tool path generation on almost any surface. This allows the usage of the newly developed polishing processes on different surfaces and enables an easy adaption. Details of process and software development will be presented as well as results from different polishing tests on different surfaces.

  9. BRITISH MOLDING MACHINE, PBQ AUTOMATIC COPE AND DRAG MOLDING MACHINE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    BRITISH MOLDING MACHINE, PBQ AUTOMATIC COPE AND DRAG MOLDING MACHINE MAKES BOTH MOLD HALVES INDIVIDUALLY WHICH ARE LATER ROTATED, ASSEMBLED, AND LOWERED TO POURING CONVEYORS BY ASSISTING MACHINES. - Southern Ductile Casting Company, Casting, 2217 Carolina Avenue, Bessemer, Jefferson County, AL

  10. BRITISH MOLDING MACHINE, PBQ AUTOMATIC COPE AND DRAG MOLDING MACHINE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    BRITISH MOLDING MACHINE, PBQ AUTOMATIC COPE AND DRAG MOLDING MACHINE MAKES BOTH MOLD HALVES INDIVIDUALLY WHICH ARE LATER ROTATED, ASSEMBLED, AND LOWERED TO POURING CONVEYORS BY ASSISTING MACHINES. - Southern Ductile Casting Company, Casting, 2217 Carolina Avenue, Bessemer, Jefferson County, AL

  11. Application of the lattice Boltzmann method for simulation of the mold filling process in the casting industry

    NASA Astrophysics Data System (ADS)

    Szucki, Michal; Suchy, J. S.; Lelito, J.; Malinowski, P.; Sobczyk, J.

    2017-06-01

    The aim of this work is the development of the lattice Boltzmann model for simulation of the mold filling process. The authors present a simplified approach to the modeling of liquid metal-gas flows with particular emphasis on the interactions between these phases. The boundary condition for momentum transfer of the moving free surface to the gaseous phase is shown. Simultaneously, the method for modeling influence of gas back pressure on a position and shape of the interfacial boundary is explained in details. The problem of the lattice Boltzmann method (LBM) stability is also analyzed. Since large differences in viscosity of both fluids are a source of the model instability, the so-called fractional step (FS) method allowing to improve the computation stability is applied. The presented solution is verified on the bases of the available reference data and the results of experiments. It is shown that the model describes properly such effects as: gas bubbles formation and air back pressure, accompanying liquid-gas flows in the casting mold. At the same time the proposed approach is easy to be implemented and characterized by a lower demand of operating memory as compared to typical LBM models of two-phase flows.

  12. Lithographically patterned and self-folded bio-origami scaffolds for three-dimensional cell culture

    NASA Astrophysics Data System (ADS)

    Jamal, Mustapha

    The ability to control both cell placement and chemical gradients within micropatterned three-dimensional (3D) scaffolds is important for tissue engineering. Several layer-by-layer microfabrication techniques such as direct-write printing, molding and sequential photolithographic patterning have been adapted to culture cells within 3D blocks of hydrogels and in microfluidic chips. However, patterning cell populations into curved, anatomically relevant 3D geometries still remains a considerable challenge, especially at small-length scales. In this dissertation, we characterize three methods that we have developed to culture cells in 3D. Our strategy involves the wafer-scale assembly of initially planar templates that are engineered to self-fold into intricate "bio-origami" 3D geometries. We first introduce the concept of self-folding bio-origami by engineering curved, nanometer-scale-thick bilayer films of chromium and gold. Lift-off metallization was used to pattern the thermally evaporated bilayers and upon release from the underlying wafer, intrinsic stresses within the films drove the self-folding process. Fibroblasts were cultured on these 3D micropatterned scaffolds and conventional imaging techniques such as fluorescence and scanning electron microscopy could be readily performed. We then develop a differential photocrosslinking method to achieve reversible self-folding of single-layered polymeric films of SU-8. These films could be integrated with other materials, and the incorporation of microfluidic channels enabled the self-folding of curved and flexible microfluidic devices. Moreover, the inclusion of lithographically defined pores in the device walls enabled localized delivery of biochemicals to externally cultured cells in 3D. Lastly, we develop a facile method to self-fold cell-laden hydrogel bilayers for long-term 3D cell culture in curved and micropatterned geometries. The difference in molecular weights of the constituent hydrogel layers resulted

  13. Rapid mold replication

    SciTech Connect

    Heestand, G.M.; Beeler, R.G. Jr.; Brown, D.L.

    1995-06-01

    The desire to reduce tooling costs have driven manufacturers to investigate new manufacturing methods and materials. In the plastics injection molding industry replicating molds to meet production needs is time consuming (up to 6 months) and costly in terms of lost business. We have recently completed a feasibility study demonstrating the capability of high rate Electron Beam Physical Vapor Deposition (EBPVD) in producing mold inserts in days, not months. In the current practice a graphite mandrel, in the shape of the insert`s negative image, was exposed to a jet of metal vapor atoms emanating from an electron beam heated source of an aluminum-bronze alloy. The condensation rate of the metal atoms on the mandrel was sufficient to allow the deposit to grow at over 30 {mu}m/min or 1.2 mils per minute. The vaporization process continued for approximately 14 hours after which the mandrel and deposit were removed from the EBPVD vacuum chamber. The mandrel and condensate were easily separated resulting in a fully dense aluminum-bronze mold insert about 2.5 cm or one inch thick. This mold was subsequently cleaned and drilled for water cooling passages and mounted on a fixture for operation in an actual injection molding machine. Results of the mold`s operation were extremely successful showing great promise for this technique. This paper describes the EBPVD feasibility demonstration in more detail and discusses future development work needed to bring this technique into practice.

  14. Lithographic tool dynamic coordinate calibration for CDU improvement

    NASA Astrophysics Data System (ADS)

    Yang, Zhiyong; Mao, Fanglin; Bourov, Anatoly; Cheng, Jianrui; He, Le

    2012-03-01

    In lithographic scanner, many different physical factors could impact to image quality and CD uniformity. In optical systems, the pupil filling quality (source shape), wavefront error and stray light can decrease the intensity contrast and shrink the process window. In mechanical domain, the vibration and scanning synchronization error have the similar effect to imaging process. Imaging in scanner is a dynamic exposure process and in this process, aerial image should keep the same relative position to the wafer. It requests the lithographic tool must have a very stable mechanical frame and very good motion control performance. In addition, the wafer stage, reticle stage's coordinate and projection lens' grid should be matched exactly, include the scanning direction and velocity ratio. The tool's alignment system can calibrate the statistic coordinate for overlay, but it cannot calibrate the dynamic coordinate in scanning direction very well because projection lens' grid has a small asymmetric signiture. This systematic error should be calibrated for CDU improvement. An imaging model considering the motion blurring is represented in this paper and based on this model, the dynamic coordinate's error could be analyzed. Furthermore, exposure method can be used to calibrate the dynamic coordinate and improve the CD uniformity. Exposure latitude will be used to check and calibrate the lithographic tool's dynamic coordinate. We designed a special calibration process to obtain the best dynamic coordinate setting for scanner. In this process, some tool's coordinate parameters (scanning skew and scale) have been changed for every field to obtain the multi-dimensions' exposure information. Exposure window can be represented from this result, and in this exposure window, the best dynamic coordinate setting could be found. After the dynamic coordinate calibrated, the CDU is improved.

  15. Mold design with simulation for chalcogenide glass precision molding

    NASA Astrophysics Data System (ADS)

    Zhang, Yunlong; Wang, Zhibin; Li, Junqi; Zhang, Feng; Su, Ying; Wang, Zhongqiang

    2016-10-01

    Compare with the manufacturing of the traditional infrared material, such as signal crystal germanium, zinc sulfide, zinc selenide etc, chalcogenide infrared glass is suitable for precision molding for the low soften temperature to have large mass industry production. So the researches of precision glass molding are necessary, especially for the fast development of infrared product. The mold design is one of the key technologies of precision glass molding. In this paper, the mold processing of a sample chalcogenide glass from the technical drawing, mold design, molding to the lens are introduced. From the result of the precision molding, the technology of finite element simulation is a useful way to guiding the mold design. The molded lens by using mold process fit the design requirement.

  16. 77 FR 43000 - Approval and Promulgation of Air Quality Implementation Plans; Maryland; Offset Lithographic...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-07-23

    ... Reasonably Available Control Technology (RACT) for sources covered by EPA's Control Techniques Guidelines..., entitled Control Techniques Guidelines for Offset Lithographic Printing and Letterpress Printing (see EPA...

  17. Coating strategy for enhancing illumination uniformity in a lithographic condenser

    SciTech Connect

    Gaines, D.P.; Vernon, S.P.; Sommargren, G.E.; Kania, D.R.

    1995-01-26

    A three-element Koehler condenser system has been fabricated, characterized, and integrated into an EUV lithographic system. The multilayer coatings deposited on the optics were designed to provide optimal radiation transport efficiency and illumination uniformity. Extensive EUV characterization measurements performed on the individual optics and follow-on system measurements indicated that the condenser was operating close to design goals. Multilayer d-spacings were within 0.05 nm of specifications, and reflectances were approximately 60%. Illumination uniformity was better than {plus_minus}10%. The broadband transport efficiency was 11%.

  18. Long term behavior of lithographically prepared in vitro neuronal networks.

    PubMed

    Segev, Ronen; Benveniste, Morris; Hulata, Eyal; Cohen, Netta; Palevski, Alexander; Kapon, Eli; Shapira, Yoash; Ben-Jacob, Eshel

    2002-03-18

    We measured the long term spontaneous electrical activity of neuronal networks with different sizes, grown on lithographically prepared substrates and recorded with multi-electrode-array technology. The time sequences of synchronized bursting events were used to characterize network dynamics. All networks exhibit scale-invariant Lévy distributions and long-range correlations. These observations suggest that different-size networks self-organize to adjust their activities over many time scales. As predictions of current models differ from our observations, this calls for revised models.

  19. Freezing Characteristics of Molding Sand with Water by Cold Air Flow for Freeze Mold

    NASA Astrophysics Data System (ADS)

    Horibe, Akihiko; Inaba, Hideo; Haruki, Naoto; Miyagawa, Yasunori

    This paper reports the freezing characteristics of sand molded with "the freeze mold method". The freeze mold method is the casting process where little water is added to cast sand then they are frozen and become harden as a mold. Instead of using organic hardener, this molding technology possibly reduces resources and environment loading. We aimed at the practical application of the freeze mold method and chose cold airflow as the medium taking heat away from the mold. At first the sand with water was filled into a rectangular container that is the test section. Then cold air flowed into the container. Consequently, the mold was cooled and frozen by the cold airflow. The freezing behavior of the sample by cold airflow was investigated experimentally under the conditions of added water amount, superficial velocity, inflow air temperature and fixed bed height. As a result, the freezing completion time becomes long as the added water amount increases. However, an increase in the added water amount doesn't influence the pressure loss of the test section so much. Moreover, the empirical equation was derived to predict the freezing completion time.

  20. Fabrication of high-transmission microporous membranes by proton beam writing-based molding technique

    NASA Astrophysics Data System (ADS)

    Wang, Liping; Meyer, Clemens; Guibert, Edouard; Homsy, Alexandra; Whitlow, Harry J.

    2017-08-01

    Porous membranes are widely used as filters in a broad range of micro and nanofluidic applications, e.g. organelle sorters, permeable cell growth substrates, and plasma filtration. Conventional silicon fabrication approaches are not suitable for microporous membranes due to the low mechanical stability of thin film substrates. Other techniques like ion track etching are limited to the production of randomly distributed and randomly orientated pores with non-uniform pore sizes. In this project, we developed a procedure for fabricating high-transmission microporous membranes by proton beam writing (PBW) with a combination of spin-casting and soft lithography. In this approach, focused 2 MeV protons were used to lithographically write patterns consisting of hexagonal arrays of high-density pillars of few μm size in a SU-8 layer coated on a silicon wafer. After development, the pillars were conformably coated with a thin film of poly-para-xylylene (Parylene)-C release agent and spin-coated with polydimethylsiloxane (PDMS). To facilitate demolding, a special technique based on the use of a laser-cut sealing tape ring was developed. This method facilitated the successful delamination of 20-μm thick PDMS membrane with high-density micropores from the mold without rupture or damage.

  1. Glass molding process with mold lubrication

    DOEpatents

    Davey, Richard G.

    1978-06-27

    Improvements are provided in glass forming processes of the type wherein hot metal blank molds are employed by using the complementary action of a solid film lubricant layer, of graphite dispersed in a cured thermoset organopolysiloxane, along with an overspray of a lubricating oil.

  2. Compression molding of aerogel microspheres

    DOEpatents

    Pekala, R.W.; Hrubesh, L.W.

    1998-03-24

    An aerogel composite material produced by compression molding of aerogel microspheres (powders) mixed together with a small percentage of polymer binder to form monolithic shapes in a cost-effective manner is disclosed. The aerogel composites are formed by mixing aerogel microspheres with a polymer binder, placing the mixture in a mold and heating under pressure, which results in a composite with a density of 50--800 kg/m{sup 3} (0.05--0.80 g/cc). The thermal conductivity of the thus formed aerogel composite is below that of air, but higher than the thermal conductivity of monolithic aerogels. The resulting aerogel composites are attractive for applications such as thermal insulation since fabrication thereof does not require large and expensive processing equipment. In addition to thermal insulation, the aerogel composites may be utilized for filtration, ICF target, double layer capacitors, and capacitive deionization. 4 figs.

  3. Compression molding of aerogel microspheres

    DOEpatents

    Pekala, Richard W.; Hrubesh, Lawrence W.

    1998-03-24

    An aerogel composite material produced by compression molding of aerogel microspheres (powders) mixed together with a small percentage of polymer binder to form monolithic shapes in a cost-effective manner. The aerogel composites are formed by mixing aerogel microspheres with a polymer binder, placing the mixture in a mold and heating under pressure, which results in a composite with a density of 50-800 kg/m.sup.3 (0.05-0.80 g/cc). The thermal conductivity of the thus formed aerogel composite is below that of air, but higher than the thermal conductivity of monolithic aerogels. The resulting aerogel composites are attractive for applications such as thermal insulation since fabrication thereof does not require large and expensive processing equipment. In addition to thermal insulation, the aerogel composites may be utilized for filtration, ICF target, double layer capacitors, and capacitive deionization.

  4. Alternative lithographic methods for variable aspect ratio vias

    NASA Astrophysics Data System (ADS)

    Schepis, Anthony R.

    The foundation of semiconductor industry has historically been driven by scaling. Device size reduction is enabled by increased pattern density, enhancing functionality and effectively reducing cost per chip. Aggressive reductions in memory cell size have resulted in systems with diminishing area between parallel bit/word lines. This affords an even greater challenge in the patterning of contact level features that are inherently difficult to resolve because of their relatively small area, a product of their two domain critical dimension image. To accommodate these trends there has been a shift toward the implementation of elliptical contact features. This empowers designers to maximize the use of free space between bit/word lines and gate stacks while preserving contact area; effectively reducing the minor via axis dimension while maintaining a patternable threshold in increasingly dense circuitry. It is therefore critical to provide methods that enhance the resolving capacity of varying aspect ratio vias for implementation in electronic design systems. This work separately investigates two unique, non-traditional lithographic techniques in the integration of an optical vortex mask as well as a polymer assembly system as means to augment ellipticity while facilitating contact feature scaling. This document affords a fundamental overview of imaging theory, details previous literature as to the technological trends enabling the resolving of contact features and demonstrates simulated & empirical evidence that the described methods have great potential to extend the resolution of variable aspect ratio vias using lithographic technologies.

  5. The lithographer's dilemma: shrinking without breaking the bank

    NASA Astrophysics Data System (ADS)

    Levinson, Harry J.

    2013-10-01

    It can no longer be assumed that the lithographic scaling which has previously driven Moore's Law will lead in the future to reduced cost per transistor. Until recently, higher prices for lithography tools were offset by improvements in scanner productivity. The necessity of using double patterning to extend scaling beyond the single exposure resolution limit of optical lithography has resulted in a sharp increase in the cost of patterning a critical construction layer that has not been offset by improvements in exposure tool productivity. Double patterning has also substantially increased the cost of mask sets. EUV lithography represents a single patterning option, but the combination of very high exposure tools prices, moderate throughput, high maintenance costs, and expensive mask blanks makes this a solution more expensive than optical double patterning but less expensive than triple patterning. Directed self-assembly (DSA) could potentially improve wafer costs, but this technology currently is immature. There are also design layout and process integration issues associated with DSA that need to be solved in order to obtain full benefit from tighter pitches. There are many approaches for improving the cost effectiveness of lithography. Innovative double patterning schemes lead to smaller die. EUV lithography productivity can be improved with higher power light sources and improved reliability. There are many technical and business challenges for extending EUV lithography to higher numerical apertures. Efficient contact hole and cut mask solutions are needed, as well as very tight overlay control, regardless of lithographic solution.

  6. Removable pellicle for lithographic mask protection and handling

    DOEpatents

    Klebanoff, Leonard E.; Rader, Daniel J.; Hector, Scott D.; Nguyen, Khanh B.; Stulen, Richard H.

    2002-01-01

    A removable pellicle for a lithographic mask that provides active and robust particle protection, and which utilizes a traditional pellicle and two deployments of thermophoretic protection to keep particles off the mask. The removable pellicle is removably attached via a retaining structure to the mask substrate by magnetic attraction with either contacting or non-contacting magnetic capture mechanisms. The pellicle retaining structural is composed of an anchor piece secured to the mask substrate and a frame member containing a pellicle. The anchor piece and the frame member are in removable contact or non-contact by the magnetic capture or latching mechanism. In one embodiment, the frame member is retained in a floating (non-contact) relation to the anchor piece by magnetic levitation. The frame member and the anchor piece are provided with thermophoretic fins which are interdigitated to prevent particles from reaching the patterned area of the mask. Also, the anchor piece and mask are maintained at a higher temperature than the frame member and pellicle which also prevents particles from reaching the patterned mask area by thermophoresis. The pellicle can be positioned over the mask to provide particle protection during mask handling, inspection, and pumpdown, but which can be removed manually or robotically for lithographic use of the mask.

  7. From lattice Hamiltonians to tunable band structures by lithographic design

    NASA Astrophysics Data System (ADS)

    Tadjine, Athmane; Allan, Guy; Delerue, Christophe

    2016-08-01

    Recently, new materials exhibiting exotic band structures characterized by Dirac cones, nontrivial flat bands, and band crossing points have been proposed on the basis of effective two-dimensional lattice Hamiltonians. Here, we show using atomistic tight-binding calculations that these theoretical predictions could be experimentally realized in the conduction band of superlattices nanolithographed in III-V and II-VI semiconductor ultrathin films. The lithographed patterns consist of periodic lattices of etched cylindrical holes that form potential barriers for the electrons in the quantum well. In the case of honeycomb lattices, the conduction minibands of the resulting artificial graphene host several Dirac cones and nontrivial flat bands. Similar features, but organized in different ways, in energy or in k -space are found in kagome, distorted honeycomb, and Lieb superlattices. Dirac cones extending over tens of meV could be obtained in superlattices with reasonable sizes of the lithographic patterns, for instance in InAs/AlSb heterostructures. Bilayer artificial graphene could be also realized by lithography of a double quantum-well heterostructure. These new materials should be interesting for the experimental exploration of Dirac-based quantum systems, for both fundamental and applied physics.

  8. Resin film infusion mold tooling and molding method

    NASA Technical Reports Server (NTRS)

    Burgess, Roger (Inventor); Grossheim, Brian (Inventor); Mouradian, Karbis (Inventor); Thrash, Patrick J. (Inventor)

    1999-01-01

    A mold apparatus and method for resin film infusion molding including an outer mold tool having a facing sheet adapted to support a resin film and preform assembly. The facing sheet includes attachment features extending therefrom. An inner mold tool is positioned on the facing sheet to enclose the resin film and preform assembly for resin film infusion molding. The inner mold tool includes a plurality of mandrels positioned for engagement with the resin film and preform assembly. Each mandrel includes a slot formed therein. A plurality of locating bars cooperate with the slots and with the attachment features for locating the mandrels longitudinally on the outer mold tool.

  9. 92. PRODUCTION MOLDS. THESE MOLDS ARE COPIES OF THE ORIGINAL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    92. PRODUCTION MOLDS. THESE MOLDS ARE COPIES OF THE ORIGINAL MOLDS IN THE MORAVIAN POTTERY AND TILE WORKS COLLECTION, AND ARE USED TO PRESS TILES. THE FACTORY KEEPS TEN PRODUCTION MOLDS FOR EACH IMAGE. THE ORIGINAL MOLDS ARE NOT USED IN PRODUCTION. SAME VIEW AS PA-107-53. - Moravian Pottery & Tile Works, Southwest side of State Route 313 (Swamp Road), Northwest of East Court Street, Doylestown, Bucks County, PA

  10. Electrical and structural properties of ZnO synthesized via infiltration of lithographically defined polymer templates

    DOE PAGES

    Chang-Yong Nam; Stein, Aaron; Kisslinger, Kim; ...

    2015-11-17

    We investigate the electrical and structural properties of infiltration-synthesized ZnO. In-plane ZnO nanowire arrays with prescribed positional registrations are generated by infiltrating diethlyzinc and water vapor into lithographically defined SU-8 polymer templates and removing organic matrix by oxygen plasma ashing. Transmission electron microscopy reveals that homogeneously amorphous as-infiltrated polymer templates transform into highly nanocrystalline ZnO upon removal of organic matrix. Field-effect transistor device measurements show that the synthesized ZnO after thermal annealing displays a typical n-type behavior, ~1019 cm-3 carrier density, and ~0.1 cm2 V-1 s-1 electron mobility, reflecting highly nanocrystalline internal structure. The results demonstrate the potential application ofmore » infiltration synthesis in fabricating metal oxide electronic devices.« less

  11. Electrical and structural properties of ZnO synthesized via infiltration of lithographically defined polymer templates

    SciTech Connect

    Chang-Yong Nam; Stein, Aaron; Kisslinger, Kim; Black, Charles T.

    2015-11-17

    We investigate the electrical and structural properties of infiltration-synthesized ZnO. In-plane ZnO nanowire arrays with prescribed positional registrations are generated by infiltrating diethlyzinc and water vapor into lithographically defined SU-8 polymer templates and removing organic matrix by oxygen plasma ashing. Transmission electron microscopy reveals that homogeneously amorphous as-infiltrated polymer templates transform into highly nanocrystalline ZnO upon removal of organic matrix. Field-effect transistor device measurements show that the synthesized ZnO after thermal annealing displays a typical n-type behavior, ~1019 cm-3 carrier density, and ~0.1 cm2 V-1 s-1 electron mobility, reflecting highly nanocrystalline internal structure. The results demonstrate the potential application of infiltration synthesis in fabricating metal oxide electronic devices.

  12. Lithographically-generated 3D lamella layers and their structural color.

    PubMed

    Zhang, Sichao; Chen, Yifang; Lu, Bingrui; Liu, Jianpeng; Shao, Jinhai; Xu, Chen

    2016-04-28

    Inspired by the structural color from the multilayer nanophotonic structures in Morpho butterfly wing scales, 3D lamellae layers in dielectric polymers (polymethyl methacrylate, PMMA) with n ∼ 1.5 were designed and fabricated by standard top-down electron beam lithography with one-step exposure followed by an alternating development/dissolution process of PMMA/LOR (lift-off resist) multilayers. This work offers direct proof of the structural blue/green color via lithographically-replicated PMMA/air multilayers, analogous to those in real Morpho butterfly wings. The success of nanolithography in this work for the 3D lamellae structures in dielectric polymers not only enables us to gain deeper insight into the mysterious blue color of the Morpho butterfly wings, but also breaks through the bottleneck in technical development toward broad applications in gas/liquid sensors, 3D meta-materials, coloring media, and infrared imaging devices, etc.

  13. Lithographically-generated 3D lamella layers and their structural color

    NASA Astrophysics Data System (ADS)

    Zhang, Sichao; Chen, Yifang; Lu, Bingrui; Liu, Jianpeng; Shao, Jinhai; Xu, Chen

    2016-04-01

    Inspired by the structural color from the multilayer nanophotonic structures in Morpho butterfly wing scales, 3D lamellae layers in dielectric polymers (polymethyl methacrylate, PMMA) with n ~ 1.5 were designed and fabricated by standard top-down electron beam lithography with one-step exposure followed by an alternating development/dissolution process of PMMA/LOR (lift-off resist) multilayers. This work offers direct proof of the structural blue/green color via lithographically-replicated PMMA/air multilayers, analogous to those in real Morpho butterfly wings. The success of nanolithography in this work for the 3D lamellae structures in dielectric polymers not only enables us to gain deeper insight into the mysterious blue color of the Morpho butterfly wings, but also breaks through the bottleneck in technical development toward broad applications in gas/liquid sensors, 3D meta-materials, coloring media, and infrared imaging devices, etc.

  14. Electrical and structural properties of ZnO synthesized via infiltration of lithographically defined polymer templates

    SciTech Connect

    Nam, Chang-Yong Stein, Aaron; Kisslinger, Kim; Black, Charles T.

    2015-11-16

    We investigate the electrical and structural properties of infiltration-synthesized ZnO. In-plane ZnO nanowire arrays with prescribed positional registrations are generated by infiltrating diethlyzinc and water vapor into lithographically defined SU-8 polymer templates and removing organic matrix by oxygen plasma ashing. Transmission electron microscopy reveals that homogeneously amorphous as-infiltrated polymer templates transform into highly nanocrystalline ZnO upon removal of organic matrix. Field-effect transistor device measurements show that the synthesized ZnO after thermal annealing displays a typical n-type behavior, ∼10{sup 19 }cm{sup −3} carrier density, and ∼0.1 cm{sup 2} V{sup −1} s{sup −1} electron mobility, reflecting highly nanocrystalline internal structure. The results demonstrate the potential application of infiltration synthesis in fabricating metal oxide electronic devices.

  15. 40 CFR 428.100 - Applicability; description of the latex-dipped, latex-extruded, and latex-molded rubber subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... latex-dipped, latex-extruded, and latex-molded rubber subcategory. 428.100 Section 428.100 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS RUBBER MANUFACTURING POINT SOURCE CATEGORY Latex-Dipped, Latex-Extruded, and Latex-Molded Rubber Subcategory §...

  16. 40 CFR 428.100 - Applicability; description of the latex-dipped, latex-extruded, and latex-molded rubber subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... latex-dipped, latex-extruded, and latex-molded rubber subcategory. 428.100 Section 428.100 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Latex-Dipped, Latex-Extruded, and Latex-Molded Rubber Subcategory §...

  17. 40 CFR 428.100 - Applicability; description of the latex-dipped, latex-extruded, and latex-molded rubber subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... latex-dipped, latex-extruded, and latex-molded rubber subcategory. 428.100 Section 428.100 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Latex-Dipped, Latex-Extruded, and Latex-Molded Rubber Subcategory §...

  18. 40 CFR 428.100 - Applicability; description of the latex-dipped, latex-extruded, and latex-molded rubber subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... latex-dipped, latex-extruded, and latex-molded rubber subcategory. 428.100 Section 428.100 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS RUBBER MANUFACTURING POINT SOURCE CATEGORY Latex-Dipped, Latex-Extruded, and Latex-Molded Rubber Subcategory §...

  19. 40 CFR 428.100 - Applicability; description of the latex-dipped, latex-extruded, and latex-molded rubber subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... latex-dipped, latex-extruded, and latex-molded rubber subcategory. 428.100 Section 428.100 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Latex-Dipped, Latex-Extruded, and Latex-Molded Rubber Subcategory §...

  20. Lithographer 3 and 2: Naval Rate Training Manual and Nonresident Career Course.

    ERIC Educational Resources Information Center

    Naval Education and Training Command, Pensacola, FL.

    The rate training manual and nonresident career course (RTM/NRCC) form is a self-study package that will enable third class and second class lithographers to fulfill the requirements for that rating. Chapter one provides a brief history of printing and discusses the duties and qualifications of the Navy lithographer. Chapters two through eighteen…

  1. Breaking the Mold.

    ERIC Educational Resources Information Center

    Huckabee, Christopher

    2003-01-01

    Using the example of a Texas elementary school, describes how to eliminate mold and mildew from school facilities, including discovering the problem, responding quickly, reconstructing the area, and crisis planning and prevention. (EV)

  2. Breaking the Mold.

    ERIC Educational Resources Information Center

    Huckabee, Christopher

    2003-01-01

    Using the example of a Texas elementary school, describes how to eliminate mold and mildew from school facilities, including discovering the problem, responding quickly, reconstructing the area, and crisis planning and prevention. (EV)

  3. MOLDS FOR CASTING PLUTONIUM

    DOEpatents

    Anderson, J.W.; Miley, F.; Pritchard, W.C.

    1962-02-27

    A coated mold for casting plutonium comprises a mold base portion of a material which remains solid and stable at temperatures as high as the pouring temperature of the metal to be cast and having a thin coating of the order of 0.005 inch thick on the interior thereof. The coating is composed of finely divided calcium fluoride having a particle size of about 149 microns. (AEC)

  4. Controlled feeding trials with ungulates: a new application of in vivo dental molding to assess the abrasive factors of microwear.

    PubMed

    Hoffman, Jonathan M; Fraser, Danielle; Clementz, Mark T

    2015-05-15

    Microwear, the quantification of microscopic scratches and pits on the occlusal surfaces of tooth enamel, is commonly used as a paleodietary proxy. For ungulates (hoofed mammals), scratch-dominant microwear distinguishes modern grazers from browsers, presumably as a result of abrasion from grass phytoliths (biogenic silica). However, it is also likely that exogenous grit (i.e. soil, dust) is a contributing factor to these scratch-dominant patterns, which may reflect soil ingestion that varies with feeding height and/or environmental conditions (e.g. dust production in open and/or arid habitats). This study assessed the contribution of exogenous grit to tooth wear by measuring the effects of fine- and medium-grained silica sand on tooth enamel using a novel live-animal tooth-molding technique. It therefore constitutes the first controlled feeding experiment using ungulates and the first in vivo experiment using abrasives of different sizes. Four sheep were fed three diet treatments: (1) a mixture of Garrison and Brome hay (control), (2) hay treated with fine-grained silica sand (180-250 µm) and (3) hay treated with medium-grained silica sand (250-425 µm). We found a significant increase in pit features that was correlated with an increase in grain size of grit, corroborating earlier chewing simulation experiments that produced pits through grit-induced abrasion (i.e. the 'grit effect'). Our results support an interpretation of large silica grains fracturing to create smaller, more abundant angular particles capable of abrasion, with jaw movement defining feature shape (i.e. scratch or pit).

  5. Self-Assembled Biomolecular Materials Confined on Lithographic Surfaces

    NASA Astrophysics Data System (ADS)

    Pfohl, Thomas; Kim, Joon Heon; Case, Ryan; Li, Youli; Safinya, Cyrus R.

    2000-03-01

    Lithographically patterned Si-surfaces with different geometries (linear and circular channels) are used for confining and orienting assemblies of biomacromolecules. In order to direct the self assembly, the surfaces are coated with thin organic layers to change the hydrophobicity and surface charge. Droplet casting, spin coating and microinjection are used to fill the channels with biomaterials. In particular, the use of the microinjection technique allows us to control the formation of biomolecular assemblies for highly oriented x-ray samples as well as to fill single channels (width < 5μm) with dilute solutions for single molecule investigations. Biomaterials based on tubulin are our primary interest. We use fluorescence, confocal, and polarization microscopy to observe the polymerization of microtubules from tubulin and the formation of tubulin-cationic lipid complexes. Supported by NSF DMR-9972246, University of California Biotech Research, and Education Program Training Grant 99-14, DFG Pf 375/1-1.

  6. Unexpected impact of RIE gases on lithographic films

    NASA Astrophysics Data System (ADS)

    Glodde, M.; Bruce, R. L.; Hopstaken, M. J. P.; Saccomanno, M. R.; Felix, N.; Petrillo, K. E.; Price, B.

    2017-03-01

    Successful pattern transfer from the photoresist into the substrate depends on robust layers of lithographic films. Typically, an alternating sequence of inorganic (most often Si containing) and organic hardmask (HM) materials is used. Pattern transfer occurs then by using reactive ion etch (RIE) chemistry that is selective to one particular layer (such as: flurorinated RIE for Si HM). The impact of these RIE gases onto the layers acting as hardmask for the layer to be etched is typically neglected, except for known sputtering effects. We found that components of the RIE gases can penetrate deep into the "inert" layers and significantly modify them. For example, nitrogen used as component to etch spin-on carbon layers was found to travel up to 70 nm deep into Si HM materials and create layers with different material properties within this film. The question is being raised and discussed to which extent this atom implantation may impact the pattern transfer of the ever shrinking features.

  7. Matched metal die compression molded structural random fiber sheet molding compound flywheel

    DOEpatents

    Kulkarni, Satish V.; Christensen, Richard M.; Toland, Richard H.

    1985-01-01

    A flywheel (10) is described that is useful for energy storage in a hybrid vehicle automotive power system or in some stationary applications. The flywheel (10) has a body of essentially planar isotropic high strength structural random fiber sheet molding compound (SMC-R). The flywheel (10) may be economically produced by a matched metal die compression molding process. The flywheel (10) makes energy intensive efficient use of a fiber/resin composite while having a shape designed by theory assuming planar isotropy.

  8. Polymeric lithography editor: Editing lithographic errors with nanoporous polymeric probes.

    PubMed

    Rajasekaran, Pradeep Ramiah; Zhou, Chuanhong; Dasari, Mallika; Voss, Kay-Obbe; Trautmann, Christina; Kohli, Punit

    2017-06-01

    A new lithographic editing system with an ability to erase and rectify errors in microscale with real-time optical feedback is demonstrated. The erasing probe is a conically shaped hydrogel (tip size, ca. 500 nm) template-synthesized from track-etched conical glass wafers. The "nanosponge" hydrogel probe "erases" patterns by hydrating and absorbing molecules into a porous hydrogel matrix via diffusion analogous to a wet sponge. The presence of an interfacial liquid water layer between the hydrogel tip and the substrate during erasing enables frictionless, uninterrupted translation of the eraser on the substrate. The erasing capacity of the hydrogel is extremely high because of the large free volume of the hydrogel matrix. The fast frictionless translocation and interfacial hydration resulted in an extremely high erasing rate (~785 μm(2)/s), which is two to three orders of magnitude higher in comparison with the atomic force microscopy-based erasing (~0.1 μm(2)/s) experiments. The high precision and accuracy of the polymeric lithography editor (PLE) system stemmed from coupling piezoelectric actuators to an inverted optical microscope. Subsequently after erasing the patterns using agarose erasers, a polydimethylsiloxane probe fabricated from the same conical track-etched template was used to precisely redeposit molecules of interest at the erased spots. PLE also provides a continuous optical feedback throughout the entire molecular editing process-writing, erasing, and rewriting. To demonstrate its potential in device fabrication, we used PLE to electrochemically erase metallic copper thin film, forming an interdigitated array of microelectrodes for the fabrication of a functional microphotodetector device. High-throughput dot and line erasing, writing with the conical "wet nanosponge," and continuous optical feedback make PLE complementary to the existing catalog of nanolithographic/microlithographic and three-dimensional printing techniques. This new PLE

  9. Thermal monitoring of the thermoplastic injection molding process with FBGs

    NASA Astrophysics Data System (ADS)

    Alberto, Nélia J.; Nogueira, Rogério N.; Neto, Victor F.

    2014-08-01

    Injection molding is an important polymer processing method for manufacturing plastic components. In this work, the thermal monitoring of the thermoplastic injection molding is presented, since temperature is a critical parameter that influences the process features. A set of fiber Bragg gratings were multiplexed, aiming a two dimensional monitoring of the mold. The results allowed to identify the different stages of the thermoplastic molding cycle. Additionally, the data provide information about the heat transfer phenomena, an important issue for the thermoplastic injection sector, and thus for an endless number of applications that employ this type of materials.

  10. Fabrication of low-cost beta-type Ti-Mn alloys for biomedical applications by metal injection molding process and their mechanical properties.

    PubMed

    Santos, Pedro Fernandes; Niinomi, Mitsuo; Liu, Huihong; Cho, Ken; Nakai, Masaaki; Itoh, Yoshinori; Narushima, Takayuki; Ikeda, Masahiko

    2016-06-01

    Titanium and its alloys are suitable for biomedical applications owing to their good mechanical properties and biocompatibility. Beta-type Ti-Mn alloys (8-17 mass% Mn) were fabricated by metal injection molding (MIM) as a potential low cost material for use in biomedical applications. The microstructures and mechanical properties of the alloys were evaluated. For up to 13 mass% Mn, the tensile strength (1162-938MPa) and hardness (308-294HV) of the MIM fabricated alloys are comparable to those of Ti-Mn alloys fabricated by cold crucible levitation melting. Ti-9Mn exhibits the best balance of ultimate tensile strength (1046MPa) and elongation (4.7%) among the tested alloys, and has a Young's modulus of 89GPa. The observed low elongation of the alloys is attributed to the combined effects of high oxygen content, with the presence of interconnected pores and titanium carbides, the formation of which is due to carbon pickup during the debinding process. The elongation and tensile strength of the alloys decrease with increasing Mn content. The Ti-Mn alloys show good compressive properties, with Ti-17Mn showing a compressive 0.2% proof stress of 1034MPa, and a compressive strain of 50%.

  11. Lithographically encoded polymer microtaggant using high-capacity and error-correctable QR code for anti-counterfeiting of drugs.

    PubMed

    Han, Sangkwon; Bae, Hyung Jong; Kim, Junhoi; Shin, Sunghwan; Choi, Sung-Eun; Lee, Sung Hoon; Kwon, Sunghoon; Park, Wook

    2012-11-20

    A QR-coded microtaggant for the anti-counterfeiting of drugs is proposed that can provide high capacity and error-correction capability. It is fabricated lithographically in a microfluidic channel with special consideration of the island patterns in the QR Code. The microtaggant is incorporated in the drug capsule ("on-dose authentication") and can be read by a simple smartphone QR Code reader application when removed from the capsule and washed free of drug. Copyright © 2012 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  12. FILLING MOLDS MADE ON THE BRITISH MOLDING MACHINE, AUTOMATIC COPE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    FILLING MOLDS MADE ON THE BRITISH MOLDING MACHINE, AUTOMATIC COPE AND DRAG (BMM) FROM MOBILE LADLE. EMPTY BULL LADLE IN FOREGROUND. - Southern Ductile Casting Company, Casting, 2217 Carolina Avenue, Bessemer, Jefferson County, AL

  13. TENDING THE MOLD, DURING THE TRANSFER FROM TUNDISH TO MOLD ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    TENDING THE MOLD, DURING THE TRANSFER FROM TUNDISH TO MOLD TO CONTAINMENT CHAMBER IS CONTINUOUS CASTING OPERATOR, CALVIN ANDERS. - U.S. Steel, Fairfield Works, Continuous Caster, Fairfield, Jefferson County, AL

  14. Pressure molding of powdered materials improved by rubber mold insert

    NASA Technical Reports Server (NTRS)

    1964-01-01

    Pressure molding tungsten microspheres is accomplished by applying hydraulic pressure to a silicone rubber mold insert with several barrel shaped chambers which is placed in a steel die cavity. This technique eliminates castings containing shear fractures.

  15. Recombinant HAP Phytase of the Thermophilic Mold Sporotrichum thermophile: Expression of the Codon-Optimized Phytase Gene in Pichia pastoris and Applications.

    PubMed

    Ranjan, Bibhuti; Satyanarayana, T

    2016-02-01

    The codon-optimized phytase gene of the thermophilic mold Sporotrichum thermophile (St-Phy) was expressed in Pichia pastoris. The recombinant P. pastoris harboring the phytase gene (rSt-Phy) yielded a high titer of extracellular phytase (480 ± 23 U/mL) on induction with methanol. The recombinant phytase production was ~40-fold higher than that of the native fungal strain. The purified recombinant phytase (rSt-Phy) has the molecular mass of 70 kDa on SDS-PAGE, with K m and V max (calcium phytate), k cat and k cat/K m values of 0.147 mM and 183 nmol/mg s, 1.3 × 10(3)/s and 8.84 × 10(6)/M s, respectively. Mg(2+) and Ba(2+) display a slight stimulatory effect, while other cations tested exert inhibitory action on phytase. The enzyme is inhibited by chaotropic agents (guanidinium hydrochloride, potassium iodide, and urea), Woodward's reagent K and 2,3-bunatedione, but resistant to both pepsin and trypsin. The rSt-Phy is useful in the dephytinization of broiler feeds efficiently in simulated gut conditions of chick leading to the liberation of soluble inorganic phosphate with concomitant mitigation in antinutrient effects of phytates. The addition of vanadate makes it a potential candidate for generating haloperoxidase, which has several applications.

  16. Molding process for imidazopyrrolone polymers

    NASA Technical Reports Server (NTRS)

    Johnson, C. L. (Inventor)

    1973-01-01

    A process is described for producing shaped articles of imidazopyrrolone polymers comprising molding imidazopyrrolone polymer molding power under pressure and at a temperature greater than 475 C. Moderate pressures may be employed. Preferably, prior to molding, a preform is prepared by isostatic compression. The preform may be molded at a relatively low initial pressure and temperature; as the temperature is increased to a value greater than 475 C., the pressure is also increased.

  17. End moldings for cable dielectrics

    DOEpatents

    Roose, Lars D.

    2000-01-01

    End moldings for high-voltage cables are described wherein the dielectric insulator of the cable is heated and molded to conform to a desired shape. As a consequence, high quality substantially bubble-free cable connectors suitable for mating to premanufactured fittings are made. Disclosed is a method for making the cable connectors either in the field or in a factory, molds suitable for use with the method, and the molded cable connectors, themselves.

  18. Injection molding of iPP samples in controlled conditions and resulting morphology

    SciTech Connect

    Sessa, Nino De Santis, Felice Pantani, Roberto

    2015-12-17

    Injection molded parts are driven down in size and weight especially for electronic applications. In this work, an investigation was carried out on the process of injection molding of thin iPP samples and on the morphology of these parts. Melt flow in the mold cavity was analyzed and described with a mathematical model. Influence of mold temperature and injection pressure was analyzed. Samples orientation was studied using optical microscopy.

  19. Gating of Permanent Molds for Aluminum Casting

    SciTech Connect

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-01-01

    sprue-wells should be evaluated. In order for a runner extension to operate efficiently, it must have a small squared cross-section. If it is tapered, the first metal to enter the first metal to enter the system is not effectively trapped. If the cross section is large, there is less turbulence when the aluminum enters the mold cavity in comparison to the smaller cross sectioned, squared runner. However, a large runner reduces yield. In bottom-feeding gating systems, a filter can significantly improve the filling of the casting. The filter helps to slow the metal flow rate enough to reduce jetting into the mold cavity. In top feeding gating systems, a filter can initially slow the metal flow rate, but because the metal drops after passing the filter, high velocities are achieved during free fall when a filter is in place. Side feeding gating systems provide less turbulent flow into the mold cavity. The flow is comparable to a bottom-feeding gating system with a filter. Using properly designed side-gating system instead of a bottom-feeding system with a filter can potentially save the cost of the filter. Rough coatings promote better fill than smooth coatings. This conclusion seems at first counter intuitive. One tends to assume a rough coating creates more friction resistance to the flow of molten metal. In actuality the molten aluminum stream flows inside an oxide film envelope. When this film rests on top of the ridges of a rough coating the microscopic air pockets between the coating and the oxide film provide more thermal insulation than in a smooth coating. This insulation promotes longer feeding distances in the mold as demonstrated in the experiments. Much of this work is applicable to vertically parted sand molds as well, although the heat transfer conditions do vary from a metal mold generally used in permanent molding of aluminum. The flow measurements were conducted using graphite molds and real time X-Ray radiography recorded at a rate of 30 images per

  20. Environmental impact estimation of mold making process

    NASA Astrophysics Data System (ADS)

    Kong, Daeyoung

    Increasing concern of environmental sustainability regarding depletion of natural resources and resulting negative environmental impact has triggered various movements to address these issues. Various regulations about product life cycle have been made and applied to industries. As a result, how to evaluate the environmental impact and how to improve current technologies has become an important issue to product developers. Molds and dies are very generally used manufacturing tools and indispensible parts to the production of many products. However, evaluating environmental impact in mold and die manufacturing is not well understood and not much accepted yet. The objective of this thesis is to provide an effective and straightforward way of environmental analysis for mold and die manufacturing practice. For this, current limitations of existing tools were identified. While conventional life cycle assessment tools provide a lot of life cycle inventories, reliable data is not sufficient for the mold and die manufacturer. Even with comprehensive data input, current LCA tools only provide another comprehensive result which is not directly applicable to problem solving. These issues are critical especially to the mold and die manufacturer with limited resource and time. This thesis addresses the issues based on understanding the needs of mold and die manufacturers. Computer aided manufacturing (CAM) is the most frequently used software tool and includes most manufacturing information including the process definition and sometimes geometric modeling. Another important usage of CAM software tools is problem identification by process simulation. Under the virtual environment, possible problems are detected and solved. Environmental impact can be handled in the same manner. To manufacture molds and dies with minimizing the associated environmental impact, possible environmental impact sources must be minimized before the execution in the virtual environment. Molds and dies

  1. REFRACTORY COATING FOR GRAPHITE MOLDS

    DOEpatents

    Stoddard, S.D.

    1958-06-24

    Refractory coating for graphite molds used in the casting of uranium is described. The coating is an alumino-silicate refractory composition which may be used as a mold surface in solid form or as a coating applied to the graphite mold. The composition consists of a mixture of ball clay, kaolin, alumina cement, alumina, water, sodium silicate, and sodium carbonate.

  2. Mold Allergy: Proper Humidifier Care

    MedlinePlus

    ... can be a major source of mold and mold spores. Learn how to keep a humidifier clean and reduce or eliminate this common allergen. CAUTION: Use of a humidifier or vaporizer can increase dust mite and mold growth. Frequent use of a humidifier or vaporizer ...

  3. Ultrasonically-assisted Polymer Molding: An Evaluation

    NASA Astrophysics Data System (ADS)

    Moles, Matthew; Roy, Anish; Silberschmidt, Vadim

    Energy reduction in extrusion and injection molding processes can be achieved by the introduction of ultrasonic energy. Polymer flow can be enhanced on application of ultrasonic vibration, which can reduce the thermal and pressure input requirements to produce the same molding; higher productivity may also be achieved. In this paper, a design of an ultrasound-assisted injection mold machine is explored. An extrusion-die design was augmented with a commercial 1.5 kW ultrasonic transducer and sonotrode designed to resonate close to 20 kHz with up to 100 μm vibration amplitude. The design was evaluated with modal and thermal analysis using finite-element analysis software. The use of numerical techniques, including computational fluid dynamics, fluid-structure interaction and coupled Lagrangian-Eulerian method, to predict the effect of ultrasound on polymer flow was considered. A sonotrode design utilizing ceramic to enhance thermal isolation was also explored.

  4. 1. Photocopy of lithograph, ca. 1875 (T.P. Chandler, from T. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. Photocopy of lithograph, ca. 1875 (T.P. Chandler, from T. Westcott, Official Guide to Philadelphia, 1875) OBLIQUE VIEW - Philadelphia Zoological Gardens, Bear Pits, Philadelphia, Philadelphia County, PA

  5. 1. Copy of early 20th Century lithograph looking north showing ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. Copy of early 20th Century lithograph looking north showing aerial view of company. Rendering owned by the Crawford Auto- aviation Museum, 10825 East Blvd, Cleveland, Ohio. - Winton Motor Carriage Company, Berea Road & Madison Avenue, Cleveland, Cuyahoga County, OH

  6. 4. photocopy of lithograph by A. Hoen & Co.,1877,City Hall,Baltimore ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. photocopy of lithograph by A. Hoen & Co.,1877,City Hall,Baltimore printed by authority of the mayor and city council,1877,showing section on line C-D - Baltimore City Hall, Holliday Street, Baltimore, Independent City, MD

  7. 2. photocopy of lithograph by A. Hoen & Co.,1877,City Hall,Baltimore ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. photocopy of lithograph by A. Hoen & Co.,1877,City Hall,Baltimore printed by authority of the mayor and city council,1877,showing plan of roof and dome - Baltimore City Hall, Holliday Street, Baltimore, Independent City, MD

  8. 3. photocopy of lithograph by A. Hoen & Co.,1877,City Hall,Baltimore ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. photocopy of lithograph by A. Hoen & Co.,1877,City Hall,Baltimore printed by authority of the mayor and city council,1877,showing plan of first floor - Baltimore City Hall, Holliday Street, Baltimore, Independent City, MD

  9. MOLDED SEALING ELEMENT

    DOEpatents

    Bradford, B.W.; Skinner, W.J.

    1959-03-24

    Molded sealing elements suitable for use under conditions involving exposure to uranium hexafluoride vapor are described. Such sealing elements are made by subjecting graphitic carbons to a preliminary treatment with uranium hexafluoride vapor, and then incorporating polytetrafluorethylene in them. The resulting composition has good wear resistant and frictional properties and is resistant to disintegration by uranium hexafluoride over long periods of exposure.

  10. Flare and lens aberration requirements for EUV lithographic tools

    NASA Astrophysics Data System (ADS)

    Lee, Sang Hun; Shroff, Yashesh; Chandhok, Manish

    2005-05-01

    EUV lithographic tools can support the 32 nm MPU manufacturing node and beyond. In order to meet the stringent requirements on CD control and overlay for such technology generations, wavefront error and flare of the EUV exposure systems have to be well controlled. The cross field variations of wavefront errors and flare need to be in the acceptable range in order to improve the common Depth of Focus (DoF) across the field. The impacts of lens aberration and flare to the aerial image at the system level are studied for the 32nm MPU technology node using Intel's aerial image simulation tool. The focus control budget of the exposure tools has been estimated. Useable Depth of Focus (UDoF) has been defined, and focus margin between UDoF and focus control budget from the exposure tool has been calculated for various cases. Focus margin has been used to determine the flare and lens aberration requirements for the 32nm MPU node. It is found that <10% intrinsic flare and <0.75nm rms lens aberration are required for the 32nm MPU node. Process window as a measure of individual aberration terms for the 32nm node has been also investigated.

  11. New lithographic techniques for x-ray spectroscopy

    NASA Astrophysics Data System (ADS)

    McCoy, Jake; McEntaffer, Randall; DeRoo, Casey

    2016-07-01

    Off-plane reflection gratings require high-fidelity, custom groove profiles to perform with high spectral resolution in a Wolter-I optical system. This places a premium on exploring lithographic techniques in nanofabrication to produce state-of-the-art gratings. The fabrication recipe currently being pursued involves electron-beam lithography (EBL) and reactive ion etching (RIE) to define the groove profile, wet anisotropic etching in silicon to achieve blazed grooves and UV-nanoimprint lithography (UV-NIL) to replicate the final product. A process involving grayscale EBL and thermal reflow known as thermally activated selective topography equilibration (TASTE) is also being investigated as an alternative method to fabricate these gratings. However, a master grating fabricated entirely in soft polymeric resist through the TASTE process requires imprinting procedures other than UV-NIL to explored. A commerically available process called substrate conformal imprint lithography (SCIL) has been identified as a possible solution to this problem. SCIL also has the ability to replicate etched silicon gratings with reduced trapped air defects as compared to UV-NIL, where it is difficult to achieve conformal contact over large areas. As a result, SCIL has the potential to replace UV-NIL in the current grating fabrication recipe.

  12. Design of Revolute Joints for In-Mold Assembly Using Insert Molding.

    PubMed

    Ananthanarayanan, Arvind; Ehrlich, Leicester; Desai, Jaydev P; Gupta, Satyandra K

    2011-12-01

    Creating highly articulated miniature structures requires assembling a large number of small parts. This is a very challenging task and increases cost of mechanical assemblies. Insert molding presents the possibility of creating a highly articulated structure in a single molding step. This can be accomplished by placing multiple metallic bearings in the mold and injecting plastic on top of them. In theory, this idea can generate a multi degree of freedom structures in just one processing step without requiring any post molding assembly operations. However, the polymer material has a tendency to shrink on top of the metal bearings and hence jam the joints. Hence, until now insert molding has not been used to create articulated structures. This paper presents a theoretical model for estimating the extent of joint jamming that occurs due to the shrinkage of the polymer on top of the metal bearings. The level of joint jamming is seen as the effective torque needed to overcome the friction in the revolute joints formed by insert molding. We then use this model to select the optimum design parameters which can be used to fabricate functional, highly articulating assemblies while meeting manufacturing constraints. Our analysis shows that the strength of weld-lines formed during the in-mold assembly process play a significant role in determining the minimum joint dimensions necessary for fabricating functional revolute joints. We have used the models and methods described in this paper to successfully fabricate the structure for a minimally invasive medical robot prototype with potential applications in neurosurgery. To the best of our knowledge, this is the first demonstration of building an articulated structure with multiple degrees of freedom using insert molding.

  13. Multilevel micro-structuring of glassy carbon molds for precision glass molding

    NASA Astrophysics Data System (ADS)

    Prater, Karin; Dukwen, Julia; Scharf, Toralf; Herzig, Hans Peter; Plöger, Sven; Hermerschmidt, Andreas

    2015-09-01

    Replication techniques for diffractive optical elements (DOEs) in soft materials such as plastic injection molding are state of the art. For precision glass molding in glasses with high transition temperatures, molds with extreme thermal resistivity, low chemical reactivity and high mechanical strength are needed. Glassy Carbon can be operated up to 2000°C making it possible to mold almost all glasses including Fused Silica with a transition temperatures above 1060°C. For the structuring of Glassy Carbon wafers photolithography and a RIE process is used. We have developed a process using Si as a hard mask material. If the flow rates of the etching gases O2 and SF6 are chosen properly, high selectivity of GC to Si 19:1 can be achieved, which provides excellent conditions to realize high resolution elements with feature size down to 1 micron and fulfills requirements for optical applications. We fabricated several multilevel GC molds with 8 levels of structuring. Two different optical functionalities were implemented: 6x6 array beamsplitter and 1x4 linear beamsplitter. The molds were applied for precision glass molding of a low Tg glass L-BAL 42 (from Ohara) with a transition temperature of 565°C. Their optical performance was measured. A more detailed analysis of the impact of mold fabrication defects on optical performance is done. Rigorous coupled wave analysis simulations are performed, where we included fabrication constrains such as duty cycle, edge depth errors, wall verticality and misalignment errors. We will compare the results with the design specifications and discuss the influence of fabrication errors introduced during the different process steps.

  14. Nonpost mold cure compound

    NASA Astrophysics Data System (ADS)

    Hirata, Akihiro

    1997-08-01

    The recent low price trend of electronic products has made IC manufacturing efficiency a top priority in the semiconductor industry. Post mold cure (PMC) process, which generally involves heating the packages in the oven at 175 C for 4 to 8 hours, takes up much longer time than most other assembly processes. If this PMC process can be reduced or eliminated, semiconductor makers will be rewarded with a much higher cost merit. We define the purpose of Non-PMC as 'to get high reliability with suitable physical and electrical properties without PMC'. We compared carious properties of molding compound before and after PMC. We found that curing reaction has almost complete through DSC and C-NMR measurement, but several properties have not stabilized yet, and that not all properties after PMC were better than before PMC. We developed new grade of molding compound considering these facts. And we found that main factors to accomplish non-PMC compound are curability and flowability, and more, increasing of fundamental properties. To accomplish non-PMC, at first, molding compound need to have very high curability. Generally speaking, too high curability causes low flowability, and causes incomplete filing, wire sweep, pad shift, and weak adhesion to inner parts of IC packages. To prevent these failures, various compound properties were studied, and we achieved in adding good flowability to very high curable molding compound. Finally, anti-popcorn property was improved by adding low moisture, high adhesion, high Tg, and high flexural strengths at high temperature. Through this study, we developed new compound grade for various package, especially large QFP using standard ECN resin.

  15. Hydrogel microparticles from lithographic processes: novel materials for fundamental and applied colloid science

    PubMed Central

    Helgeson, Matthew E.; Chapin, Stephen C.; Doyle, Patrick S.

    2011-01-01

    In recent years there has been a surge in methods to synthesize geometrically and chemically complex microparticles. Analogous to atoms, the concept of a “periodic table” of particles has emerged and continues to be expanded upon. Complementing the natural intellectual curiosity that drives the creation of increasingly intricate particles is the pull from applications that take advantage of such high-value materials. Complex particles are now being used in fields ranging from diagnostics and catalysis to self-assembly and rheology, where material composition and microstructure are closely linked with particle function. This is especially true of polymer hydrogels, which offer an attractive and broad class of base materials for synthesis. Lithography affords the ability to engineer particle properties a priori and leads to the production of homogenous ensembles of particles. This review summarizes recent advances in synthesizing hydrogel microparticles using lithographic processes and highlight a number of emerging applications. We discuss advantages and limitations of current strategies, and conclude with an outlook on future trends in the field. PMID:21516212

  16. Hydrogel microparticles from lithographic processes: novel materials for fundamental and applied colloid science.

    PubMed

    Helgeson, Matthew E; Chapin, Stephen C; Doyle, Patrick S

    2011-04-01

    In recent years there has been a surge in methods to synthesize geometrically and chemically complex microparticles. Analogous to atoms, the concept of a "periodic table" of particles has emerged and continues to be expanded upon. Complementing the natural intellectual curiosity that drives the creation of increasingly intricate particles is the pull from applications that take advantage of such high-value materials. Complex particles are now being used in fields ranging from diagnostics and catalysis to self-assembly and rheology, where material composition and microstructure are closely linked with particle function. This is especially true of polymer hydrogels, which offer an attractive and broad class of base materials for synthesis. Lithography affords the ability to engineer particle properties a priori and leads to the production of homogenous ensembles of particles. This review summarizes recent advances in synthesizing hydrogel microparticles using lithographic processes and highlight a number of emerging applications. We discuss advantages and limitations of current strategies, and conclude with an outlook on future trends in the field.

  17. Standard Molded Composite Rocket Pyrogen Igniter - A progress report

    NASA Technical Reports Server (NTRS)

    Lucy, M. H.

    1978-01-01

    The pyrogen igniter has the function to furnish a controlled, high temperature, high pressure gas to ignite solid propellant surfaces in a rocket motor. Present pyrogens consist of numerous inert components. The Standard Molded Pyrogen Igniter (SMPI) consists of three basic parts, a cap with several integrally molded features, an ignition pellet retainer plate, and a tube with additional integrally molded features. A description is presented of an investigation which indicates that the SMPI concept is a viable approach to the design and manufacture of pyrogen igniters for solid propellant rocket motors. For some applications, combining the structural and thermal properties of molded composites can result in the manufacture of lighter assemblies at considerable cost reduction. It is demonstrated that high strength, thin walled tubes with high length to diameter ratios can be fabricated from reinforced plastic molding compound using the displacement compression process.

  18. EVALUATION OF POLLUTION PREVENTION OPPORTUNITIES FOR MOLD RELEASE AGENTS

    EPA Science Inventory

    The report gives results of an assessment of the processes, materials, installation practices, and emission characteristics associated with the application of mold release agents (MRAs). Emissions were estimated based on available information on MRA composition and consumption. V...

  19. EVALUATION OF POLLUTION PREVENTION OPPORTUNITIES FOR MOLD RELEASE AGENTS

    EPA Science Inventory

    The report gives results of an assessment of the processes, materials, installation practices, and emission characteristics associated with the application of mold release agents (MRAs). Emissions were estimated based on available information on MRA composition and consumption. V...

  20. Lithographic performance of a dual-stage 0.93NA ArF step and scan system

    NASA Astrophysics Data System (ADS)

    Rubingh, Rian; Moers, Marco; Suddendorf, Manfred; Vanoppen, Peter; Kisteman, Aernout; Thier, Michael; Blahnik, Vladan; Piper, Eckhard

    2005-05-01

    This paper presents lithographic performance results obtained from the newest member of ASML's TWINSCAN platform-based step & scan systems, the TWINSCAN XT:1400. The system has been designed to meet the semiconductor industry's aggressive requirements on CD control, overlay and productivity at and below the 65 nm node. This dual stage 193 nm lithographic system combines the worlds highest NA, with excellent overlay and CD control at high throughput on both 200 and 300 mm wafers and is intended for use in volume production environments. Advances in stage technology have enabled further extension of stage scan speeds and an associated increase in tool productivity. However, maximizing the number of yielding die per day also requires stringent overlay and Critical Dimension (CD) control. Tight CD control at improved resolution is supported by the Starlith 1400 projection lens and the extended sigma capabilities of the new AERIAL-E illumination system. Focus control is improved in line with the stringent requirements posed by low-k1 imaging applications, taking full advantage of the unique dual-stage TWINSCAN system architecture.

  1. Effect of Zr, Nb and Ti addition on injection molded 316L stainless steel for bio-applications: Mechanical, electrochemical and biocompatibility properties.

    PubMed

    Gulsoy, H Ozkan; Pazarlioglu, Serdar; Gulsoy, Nagihan; Gundede, Busra; Mutlu, Ozal

    2015-11-01

    The research investigated the effect of Zr, Nb and Ti additions on mechanical, electrochemical properties and biocompatibility of injection molded 316L stainless steel. Addition of elemental powder is promoted to get high performance of sintered 316L stainless steels. The amount of additive powder plays a role in determining the sintered microstructure and all properties. In this study, 316L stainless steel powders used with the elemental Zr, Nb and Ti powders. A feedstock containing 62.5 wt% powders loading was molded at different injection molded temperature. The binders were completely removed from molded components by solvent and thermal debinding at different temperatures. The debinded samples were sintered at 1350°C for 60 min. Mechanical, electrochemical property and biocompatibility of the sintered samples were performed mechanical, electrochemical, SBF immersion tests and cell culture experiments. Results of study showed that sintered 316L and 316L with additives samples exhibited high corrosion properties and biocompatibility in a physiological environment. Copyright © 2015 Elsevier Ltd. All rights reserved.

  2. The Fabrication of Nanoimprinted P3HT Nanograting by Patterned ETFE Mold at Room Temperature and Its Application for Solar Cell

    NASA Astrophysics Data System (ADS)

    Ding, Guangzhu; Wang, Kaixuan; Li, Xiaohui; Chen, Qing; Hu, Zhijun; Liu, Jieping

    2016-05-01

    Nanoimprinting lithography (NIL) is investigated as a promising method to define nanostructure; however, finding a practical method to achieve large area patterning of conjugated polymer remains a challenge. We demonstrate here that a simple and cost-effective technique is proposed to fabricate the nanoimprinted P3HT nanograting by solvent-assisted room temperature NIL (SART-NIL) method with patterned ETFE film as mold. The patterned ETFE template is produced by embossing ETFE film into a patterned silicon master and is used as template to transfer nanogratings during the SART-NIL process. It indicates that highly reproducible and well-controlled P3HT nanograting film is obtained successfully with feature size of nanogratings ranging from 130 to 700 nm, due to the flexibility, stiffness, and low surface energy of ETFE mold. Moreover, the SART-NIL method using ETFE mold is able to fabricate nanogratings but not to induce the change of molecular orientation within conjugated polymer. The conducting ability of P3HT nanograting in the vertical direction is also not damaged after patterning. Finally, we further apply P3HT nanograting for the fabrication of active layer of OBHJ solar cell device, to investigate the morphology role presented by ETFE mold in device performance. The device performance of OBHJ solar cell is preferential to that of PBHJ device obviously.

  3. Injection molded polymeric micropatterns for bone regeneration study.

    PubMed

    Zanchetta, Erika; Guidi, Enrica; Della Giustina, Gioia; Sorgato, Marco; Krampera, Mauro; Bassi, Giulio; Di Liddo, Rosa; Lucchetta, Giovanni; Conconi, Maria Teresa; Brusatin, Giovanna

    2015-04-08

    An industrially feasible process for the fast mass-production of molded polymeric micro-patterned substrates is here presented. Microstructured polystyrene (PS) surfaces were obtained through micro injection molding (μIM) technique on directly patterned stamps realized with a new zirconia-based hybrid spin-on system able to withstand 300 cycles at 90 °C. The use of directly patterned stamps entails a great advantage on the overall manufacturing process as it allows a fast, flexible, and simple one-step process with respect to the use of milling, laser machining, electroforming techniques, or conventional lithographic processes for stamp fabrication. Among the different obtainable geometries, we focused our attention on PS replicas reporting 2, 3, and 4 μm diameter pillars with 8, 9, 10 μm center-to-center distance, respectively. This enabled us to study the effect of the substrate topography on human mesenchymal stem cells behavior without any osteogenic growth factors. Our data show that microtopography affected cell behavior. In particular, calcium deposition and osteocalcin expression enhanced as diameter and interpillar distance size increases, and the 4-10 surface was the most effective to induce osteogenic differentiation.

  4. Vacuum isostatic micro/macro molding of PTFE materials for laser beam shaping in environmental applications: large scale UV laser water purification

    NASA Astrophysics Data System (ADS)

    Lizotte, Todd; Ohar, Orest

    2009-08-01

    Accessibility to fresh clean water has determined the location and survival of civilizations throughout the ages [1]. The tangible economic value of water is demonstrated by industry's need for water in fields such as semiconductor, food and pharmaceutical manufacturing. Economic stability for all sectors of industry depends on access to reliable volumes of good quality water. As can be seen on television a nation's economy is seriously affected by water shortages through drought or mismanagement and as such those water resources must therefore be managed both for the public interest and the economic future. For over 50 years ultraviolet water purification has been the mainstay technology for water treatment, killing potential microbiological agents in water for leisure activities such as swimming pools to large scale waste water treatment facilities where the UV light photo-oxidizes various pollutants and contaminants. Well tailored to the task, UV provides a cost effective way to reduce the use of chemicals in sanitization and anti-biological applications. Predominantly based on low pressure Hg UV discharge lamps, the system is plagued with lifetime issues (~1 year normal operation), the last ten years has shown that the technology continues to advance and larger scale systems are turning to more advanced lamp designs and evaluating solidstate UV light sources and more powerful laser sources. One of the issues facing the treatment of water with UV lasers is an appropriate means of delivering laser light efficiently over larger volumes or cross sections of water. This paper examines the potential advantages of laser beam shaping components made from isostatically micro molding microstructured PTFE materials for integration into large scale water purification and sterilization systems, for both lamps and laser sources. Applying a unique patented fabrication method engineers can form micro and macro scale diffractive, holographic and faceted reflective structures

  5. Fiber Reinforcement in Injection Molded Nylon 6/6 Spur Gears

    NASA Astrophysics Data System (ADS)

    Senthilvelan, S.; Gnanamoorthy, R.

    2006-07-01

    Injection molded polymer composite gears are being used in many power and or motion transmission applications. In order to widen the utilization of reinforced polymers for precision motion transmission and noise less applications, the accuracy of molded gears should be increased. Since the injection molded gear accuracy is significantly influenced by the material shrinkage behaviour, there is a need to understand the influence of fiber orientation and gate location on part shrinkage behaviour and hence the gear accuracy. Unreinforced and 20% short glass fiber reinforced Nylon 6/6 spur gears were injection molded in the laboratory and computer aided simulations of gear manufacturing was also carried out. Results of the mold flow simulation of gear manufacturing were correlated with the actual fiber orientation and measured major geometrical parameters of the molded gears. Actual orientation of the fibers near the tooth profile, weld line region and injection points of molded gears were observed using optical microscope and correlated with predicted fiber orientation.

  6. Non-lithographic SERS substrates: tailoring surface chemistry for Au nanoparticle cluster assembly.

    PubMed

    Adams, Sarah M; Campione, Salvatore; Caldwell, Joshua D; Bezares, Francisco J; Culbertson, James C; Capolino, Filippo; Ragan, Regina

    2012-07-23

    Near-field plasmonic coupling and local field enhancement in metal nanoarchitectures, such as arrangements of nanoparticle clusters, have application in many technologies from medical diagnostics, solar cells, to sensors. Although nanoparticle-based cluster assemblies have exhibited signal enhancements in surface-enhanced Raman scattering (SERS) sensors, it is challenging to achieve high reproducibility in SERS response using low-cost fabrication methods. Here an innovative method is developed for fabricating self-organized clusters of metal nanoparticles on diblock copolymer thin films as SERS-active structures. Monodisperse, colloidal gold nanoparticles are attached via a crosslinking reaction on self-organized chemically functionalized poly(methyl methacrylate) domains on polystyrene-block-poly(methyl methacrylate) templates. Thereby nanoparticle clusters with sub-10-nanometer interparticle spacing are achieved. Varying the molar concentration of functional chemical groups and crosslinking agent during the assembly process is found to affect the agglomeration of Au nanoparticles into clusters. Samples with a high surface coverage of nanoparticle cluster assemblies yield relative enhancement factors on the order of 10⁹ while simultaneously producing uniform signal enhancements in point-to-point measurements across each sample. High enhancement factors are associated with the narrow gap between nanoparticles assembled in clusters in full-wave electromagnetic simulations. Reusability for small-molecule detection is also demonstrated. Thus it is shown that the combination of high signal enhancement and reproducibility is achievable using a completely non-lithographic fabrication process, thereby producing SERS substrates having high performance at low cost.

  7. A new soft lithographic route for the facile fabrication of hydrophilic sandwich microchips.

    PubMed

    Li, Li; Bi, Xiaodong; Yu, Jianzhao; Ren, Carolyn L; Liu, Zhen

    2012-08-01

    Manufacturing materials are an essential element for the fabrication of microfluidic chips. PDMS, the most widely used polymeric material, is associated with apparent disadvantages such as hydrophobic nature, while other materials also suffer from some limitations. In this paper, a new soft lithographic route was proposed for the facile manufacturing of hydrophilic sandwich microchips, using bisphenol A based epoxy acrylate (BABEA) as a new patterning material. The BABEA copolymers are hydrophilic, highly transparent in visible range while highly untransparent when the wavelength is less than 290 nm, and of high replication fidelity. By combining with appropriate monomers, including glycidyl methacrylate, methylmethacrylate, and acrylic acid, the copolymers contain active functional groups, which allows for easy postmodification for desirable functional units. A fabrication procedure was proposed for manufacturing hybrid quartz/BABEA copolymer/quartz microchips. In the procedure, no micromachining equipments, wet etching, or imprinting techniques were involved, making the fabrication approach applicable in ordinary chemistry laboratories. The performance of the prepared microchips was demonstrated in terms of CIEF with UV-whole channel imaging detection. The hydrophilic microchannel ensures stable focusing while the polymeric middle layer acts as a perfectly aligned optical slit for whole channel UV absorbance detection.

  8. Magneto-Optical Study of Lithographically Patterned Ferromagnetic Multilayer (Co/Pt)8 Micro-Channels

    NASA Astrophysics Data System (ADS)

    Bowers, Alexis; Samarth, Nitin; Kempinger, Susan; Fraleigh, Robert

    Controlled domain movement in magnetic structures has become promising for applications in magnetic memory systems and data processing. This study examines magnetic domain nucleation and propagation within a series of lithographically patterned Co/Pt micro-channels with perpendicular magnetic anisotropy (PMA). Magnetic domains are nucleated and then manipulated using out-of-plane sweep protocols and studied in situ using magneto-optical Kerr effect (MOKE) imaging. Co/Pt multilayers were fabricated with optical lithography and sputter deposition. Effects of channel width and annealing are presented. Annealing the Co/Pt after fabrication as a function of time and temperature resulted in increasing the coercivity of the unpatterned film, decreasing the coercivity of the micro-channels, and reducing the average domain size in both. Atomic force microscopy (AFM) characterization of the micro-channels showed non-uniform deposition near feature edges. MOKE imaging demonstrated that the feature edges had a much lower coercivity (70G) than the middle of the channel/pad (150G) or the unpatterned film (250G). We found that an oscillating field protocol to re-initialize soft domains near feature edges proved to be more effective than a traditional field sweep to initialize a domain wall in the channel. Once a domain wall was formed, we explored a combination of constant and pulsed field protocols to manipulate the domain wall. 2015 Penn State REU in Interdisciplinary Materials and Physics.

  9. Formation of shish-kebabs in injection-molded poly(L-lactic acid) by application of an intense flow field.

    PubMed

    Xu, Huan; Zhong, Gan-Ji; Fu, Qiang; Lei, Jun; Jiang, Wei; Hsiao, Benjamin S; Li, Zhong-Ming

    2012-12-01

    Unlike polyolefins (e.g., isotactic polypropylene), it is still a great challenge to form rich shish-kebabs in biodegradable poly(L-lactic acid) (PLLA) because of its short chain length and semirigid chain backbone. In the present work, a modified injection molding technology, named oscillation shear injection molding, was applied to provide an intense shear flow on PLLA melt in mold cavity, in order to promote shear-induced crystallization of PLLA. Additionally, a small amount of poly(ethylene glycol) (PEG) with flexible chains was introduced for improving the crystallization kinetics. Numerous shish-kebabs of PLLA were achieved in injection-molded PLLA for the first time. High-resolution scanning electronic microscopy and small-angle X-ray scattering showed a structure feature of shish-kebabs with a diameter of around 0.7 μm and a long period of ~20 nm. The wide-angle X-ray diffraction results showed that shish-kebabs had more ordered crystalline structure of α-form. A significant improvement of the mechanical properties was obtained; the tensile strength and modulus increased to 73.7 and 1888 MPa from the initial values of 64.9 and 1684 MPa, respectively, meanwhile the ductility is not deteriorated. Interestingly, when shish-kebabs form in the PLLA/PEG system, a bamboo-like bionic structure comprising a hard skin layer and a soft core develops in injection-molded specimen. This unique structure leads to a great balance of mechanical properties, including substantial increments of 26, 20, and 112% in the tensile strength, modulus, and impact toughness, compared to the control sample. Further exploration will give a rich fundamental understanding in the shear-induced crystallization and morphology manipulation of PLLA, aiming to achieve superior PLLA products.

  10. Precision lens molding of asphero diffractive surfaces in chalcogenide materials

    NASA Astrophysics Data System (ADS)

    Nelson, J.; Scordato, M.; Schwertz, K.; Bagwell, J.

    2015-10-01

    Finished lens molding, and the similar process of precision lens molding, have long been practiced for high volume, accurate replication of optical surfaces on oxide glass. The physics surrounding these processes are well understood, and the processes are capable of producing high quality optics with great fidelity. However, several limitations exist due to properties inherent with oxide glasses. Tooling materials that can withstand the severe environmental conditions of oxide glass molding cannot easily be machined to produce complex geometries such as diffractive surfaces, lens arrays, and off axis features. Current machining technologies coupled with a limited selection of tool materials greatly limits the type of structures that can be molded into the finished optic. Tooling for chalcogenide glasses are not bound by these restrictions since the molding temperatures required are much lower than for oxide glasses. Innovations in tooling materials and manufacturing techniques have enabled the production of complex geometries to optical quality specifications and have demonstrated the viability of creating tools for molding diffractive surfaces, off axis features, datums, and arrays. Applications for optics having these features are found in automotive, defense, security, medical, and industrial domains. This paper will discuss results achieved in the study of various molding techniques for the formation of positive diffractive features on a concave spherical surface molded from As2Se3 chalcogenide glass. Examples and results of molding with tools having CTE match with the glass and non CTE match will be reviewed. The formation of stress within the glass during molding will be discussed, and methods of stress management will also be demonstrated and discussed. Results of process development methods and production of good diffractive surfaces will be shown.

  11. Predicting and preventing mold spoilage of food products.

    PubMed

    Dagnas, Stéphane; Membré, Jeanne-Marie

    2013-03-01

    This article is a review of how to quantify mold spoilage and consequently shelf life of a food product. Mold spoilage results from having a product contaminated with fungal spores that germinate and form a visible mycelium before the end of the shelf life. The spoilage can be then expressed as the combination of the probability of having a product contaminated and the probability of mold growth (germination and proliferation) up to a visible mycelium before the end of the shelf life. For products packed before being distributed to the retailers, the probability of having a product contaminated is a function of factors strictly linked to the factory design, process, and environment. The in-factory fungal contamination of a product might be controlled by good manufacturing hygiene practices and reduced by particular processing practices such as an adequate air-renewal system. To determine the probability of mold growth, both germination and mycelium proliferation can be mathematically described by primary models. When mold contamination on the product is scarce, the spores are spread on the product and more than a few spores are unlikely to be found at the same spot. In such a case, models applicable for a single spore should be used. Secondary models can be used to describe the effect of intrinsic and extrinsic factors on either the germination or proliferation of molds. Several polynomial models and gamma-type models quantifying the effect of water activity and temperature on mold growth are available. To a lesser extent, the effect of pH, ethanol, heat treatment, addition of preservatives, and modified atmospheres on mold growth also have been quantified. However, mold species variability has not yet been properly addressed, and only a few secondary models have been validated for food products. Once the probability of having mold spoilage is calculated for various shelf lives and product formulations, the model can be implemented as part of a risk management

  12. Soft Lithographic Patterned Architectures in Dye Sensitized Solar Cells

    NASA Astrophysics Data System (ADS)

    Ok, Myoung-Ryul

    Arrays of periodic surface features were patterned on mesoporous Nb 2O5 and TiO2 films by soft-lithographic techniques to construct photonic crystal (PC) structures on the back side of the oxide. The patterned oxide films were integrated into dye-sensitized solar cells (DSSCs) and their performance was evaluated relative to flat (unpatterned) counterparts. The PC structure on niobium oxide surfaces caused large changes in optical characteristics, particularly in the blue wavelength regime. The incident photon-to-current conversion efficiency (IPCE) of patterned niobium oxide anodes exhibited a relative enhancement over the entire wavelength range corresponding to the higher absorption in optical measurements. However, the effect of surface PC structures on the optical response of the TiO2 is different from that of the Nb2O5 photoanode. The enhancement of light harvesting efficiency (LHE) is not obviously due to the higher thickness and larger dye loading than Nb2O5 films. However, patterned TiO2 samples exhibited higher global efficiency than the flat reference, although there was no notable change in LHE. It was hypothesized that surface PC structures changed the de-trapping rate from trap states based on the simulated reflection behavior near the surface of the PC structure, and that in turn, enhances charge collection efficiency. A cubic array of rectangular ITO posts (5x5x6.5microm, 10microm period) were fabricated on FTO coated glass in order to reduce the distance between charge generation points in the mesoporous TiO2 film and the transparent conductive oxide (TCO) layer in an effort to enhance charge collection in the DSSCs. In spite of the decrease in optical transmission due to the tall ITO structures, DSSCs with patterned ITO exhibited increased photocurrent by 12~18% to the reference DSSCs with identical volume of sensitized TiO2. However, DSSCs with patterned ITO substructures showed deterioration in the open circuit voltage (V oc), fill factor, and

  13. Fabrication of Molded Magnetic Article

    NASA Technical Reports Server (NTRS)

    Bryant, Robert G. (Inventor); Namkung, Min (Inventor); Wincheski, Russell A. (Inventor); Fox, Robert L. (Inventor)

    2001-01-01

    A molded magnetic article and fabrication method are provided. Particles of ferromagnetic material embedded in a polymer binder are molded under heat and pressure into a geometric shape. Each particle is an oblate spheroid having a radius-to-thickness aspect ratio approximately in the range of 15-30. Each oblate spheroid has flattened poles that are substantially in perpendicular alignment to a direction of the molding pressure throughout the geometric shape.

  14. Progress in Titanium Metal Powder Injection Molding

    PubMed Central

    German, Randall M.

    2013-01-01

    Metal powder injection molding is a shaping technology that has achieved solid scientific underpinnings. It is from this science base that recent progress has occurred in titanium powder injection molding. Much of the progress awaited development of the required particles with specific characteristics of particle size, particle shape, and purity. The production of titanium components by injection molding is stabilized by a good understanding of how each process variable impacts density and impurity level. As summarized here, recent research has isolated the four critical success factors in titanium metal powder injection molding (Ti-MIM) that must be simultaneously satisfied—density, purity, alloying, and microstructure. The critical role of density and impurities, and the inability to remove impurities with sintering, compels attention to starting Ti-MIM with high quality alloy powders. This article addresses the four critical success factors to rationalize Ti-MIM processing conditions to the requirements for demanding applications in aerospace and medical fields. Based on extensive research, a baseline process is identified and reported here with attention to linking mechanical properties to the four critical success factors. PMID:28811458

  15. Precision molding techniques for optical waveguide devices

    NASA Astrophysics Data System (ADS)

    Kalveram, Stefan; Neyer, Andreas

    1997-09-01

    Single-mode optical waveguide devices with integrated fiber- alignment grooves have been fabricated by injection molding of structured substrates and by subsequent filling of the waveguide channels with higher refractive index polymer. The master forms of the microstructures have been micro-machined channels with higher refractive index polymers. The master forms of the microstructures have been micro-machined in silicon. A special injection molding tool has been developed to yield plastic substrate chips with high surface planarity and replicated microstructures with details in the submicron range. Hot embossing is a further technology applied for the fabrication of large area waveguide devices with integrated mirrors, mainly intended for optical backplane applications. The hot embossing tool is driven on an injection molding machine which is a more cost effective method than the acquisition of conventional hot embossing equipment. In this paper, the injection molding as well as the hot embossing tool will be described together with the process and the results in the field of passive components for optical telecommunications and datacommunications.

  16. Method for molding ceramic powders

    DOEpatents

    Janney, M.A.

    1990-01-16

    A method for molding ceramic powders comprises forming a slurry mixture including ceramic powder, a dispersant for the metal-containing powder, and a monomer solution. The monomer solution includes at least one multifunctional monomer, a free-radical initiator, and an organic solvent. The slurry mixture is transferred to a mold, and the mold containing the slurry mixture is heated to polymerize and crosslink the monomer and form a firm polymer-solvent gel matrix. The solid product may be removed from the mold and heated to first remove the solvent and subsequently remove the polymer, where after the product may be sintered.

  17. Method for molding ceramic powders

    DOEpatents

    Janney, Mark A.

    1990-01-01

    A method for molding ceramic powders comprises forming a slurry mixture including ceramic powder, a dispersant for the metal-containing powder, and a monomer solution. The monomer solution includes at least one multifunctional monomer, a free-radical initiator, and an organic solvent. The slurry mixture is transferred to a mold, and the mold containing the slurry mixture is heated to polymerize and crosslink the monomer and form a firm polymer-solvent gel matrix. The solid product may be removed from the mold and heated to first remove the solvent and subsequently remove the polymer, whereafter the product may be sintered.

  18. Rapid and low-cost prototyping of medical devices using 3D printed molds for liquid injection molding.

    PubMed

    Chung, Philip; Heller, J Alex; Etemadi, Mozziyar; Ottoson, Paige E; Liu, Jonathan A; Rand, Larry; Roy, Shuvo

    2014-06-27

    Biologically inert elastomers such as silicone are favorable materials for medical device fabrication, but forming and curing these elastomers using traditional liquid injection molding processes can be an expensive process due to tooling and equipment costs. As a result, it has traditionally been impractical to use liquid injection molding for low-cost, rapid prototyping applications. We have devised a method for rapid and low-cost production of liquid elastomer injection molded devices that utilizes fused deposition modeling 3D printers for mold design and a modified desiccator as an injection system. Low costs and rapid turnaround time in this technique lower the barrier to iteratively designing and prototyping complex elastomer devices. Furthermore, CAD models developed in this process can be later adapted for metal mold tooling design, enabling an easy transition to a traditional injection molding process. We have used this technique to manufacture intravaginal probes involving complex geometries, as well as overmolding over metal parts, using tools commonly available within an academic research laboratory. However, this technique can be easily adapted to create liquid injection molded devices for many other applications.

  19. Rapid and Low-cost Prototyping of Medical Devices Using 3D Printed Molds for Liquid Injection Molding

    PubMed Central

    Chung, Philip; Heller, J. Alex; Etemadi, Mozziyar; Ottoson, Paige E.; Liu, Jonathan A.; Rand, Larry; Roy, Shuvo

    2014-01-01

    Biologically inert elastomers such as silicone are favorable materials for medical device fabrication, but forming and curing these elastomers using traditional liquid injection molding processes can be an expensive process due to tooling and equipment costs. As a result, it has traditionally been impractical to use liquid injection molding for low-cost, rapid prototyping applications. We have devised a method for rapid and low-cost production of liquid elastomer injection molded devices that utilizes fused deposition modeling 3D printers for mold design and a modified desiccator as an injection system. Low costs and rapid turnaround time in this technique lower the barrier to iteratively designing and prototyping complex elastomer devices. Furthermore, CAD models developed in this process can be later adapted for metal mold tooling design, enabling an easy transition to a traditional injection molding process. We have used this technique to manufacture intravaginal probes involving complex geometries, as well as overmolding over metal parts, using tools commonly available within an academic research laboratory. However, this technique can be easily adapted to create liquid injection molded devices for many other applications. PMID:24998993

  20. 8. VIEW OF A MOLD FOR PRECISION CASTING. THE MOLD ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    8. VIEW OF A MOLD FOR PRECISION CASTING. THE MOLD WAS USED IN FOUNDRY OPERATIONS THAT CAST PLUTONIUM EITHER AS INGOTS SUITABLE FOR ROLLING AND FURTHER WROUGHT PROCESSING OR INTO SHAPES AMENABLE TO DIRECT MACHINING OPERATIONS. (5/6/59) - Rocky Flats Plant, Plutonium Fabrication, Central section of Plant, Golden, Jefferson County, CO

  1. MOLD SPECIFIC QUANTITATIVE PCR: THE EMERGING STANDARD IN MOLD ANALYSIS

    EPA Science Inventory

    Today I will talk about the use of quantitative or Real time PCR for the standardized identification and quantification of molds. There are probably at least 100,000 species of molds or fungi. But there are actually about 100 typically found indoors. Some pose a threat to human...

  2. MOLD SPECIFIC QUANTITATIVE PCR: THE EMERGING STANDARD IN MOLD ANALYSIS

    EPA Science Inventory

    Today I will talk about the use of quantitative or Real time PCR for the standardized identification and quantification of molds. There are probably at least 100,000 species of molds or fungi. But there are actually about 100 typically found indoors. Some pose a threat to human...

  3. Mold Materials For Permanent Molding of Aluminum Alloys

    SciTech Connect

    John F Wallace; David Schwam; Wen Hong dxs11@po.cwru.edu

    2001-09-14

    A test that involves immersion of the potential mod materials for permanent molds has been developed that provides a thermal cycle that is similar to the experienced during casting of aluminum in permanent molds. This test has been employed to determine the relative thermal fatigue resistance of several different types of mold materials. Four commercial mold coatings have been evaluated for their insulating ability, wear resistance and roughness. The results indicate that composition and structure of the mold materials have considerable effect on their thermal fatigue cracking behavior. Irons with a gray iron structure are the most prone to thermal fatigue cracking followed by compacted graphite irons with the least thermal fatigue cracking of the cast irons experienced by ductile iron. The composition of these various irons affects their behavior.

  4. Evaluation of Additive Manufacturing for Composite Part Molds

    SciTech Connect

    Duty, Chad E.; Springfield, Robert M.

    2015-02-01

    The ORNL Manufacturing Demonstration Facility (MDF) collaborated with Tru-Design to test the quality and durability of molds used for making fiber reinforced composites using additive manufacturing. The partners developed surface treatment techniques including epoxy coatings and machining to improve the quality of the surface finish. Test samples made using the printed and surface finished molds demonstrated life spans suitable for one-of-a-kind and low-volume applications, meeting the project objective.

  5. Review of small aspheric glass lens molding technologies

    NASA Astrophysics Data System (ADS)

    Yin, Shaohui; Jia, Hongpeng; Zhang, Guanhua; Chen, Fengjun; Zhu, Kejun

    2017-01-01

    Aspheric lens can eliminate spherical aberrations, coma, astigmatism, field distortions, and other adverse factors. This type of lens can also reduce the loss of light energy and obtain high-quality images and optical characteristics. The demand for aspheric lens has increased in recent years because of its advantageous use in the electronics industry, particularly for compact, portable devices and high-performance products. As an advanced manufacturing technology, the glass lens molding process has been recognized as a low-cost and high-efficiency manufacturing technology for machining small-diameter aspheric lens for industrial production. However, the residual stress and profile deviation of the glass lens are greatly affected by various key technologies for glass lens molding, including glass and mold-die material forming, mold-die machining, and lens molding. These key technical factors, which affect the quality of the glass lens molding process, are systematically discussed and reviewed to solve the existing technical bottlenecks and problems, as well as to predict the potential applicability of glass lens molding in the future.

  6. Review of small aspheric glass lens molding technologies

    NASA Astrophysics Data System (ADS)

    Yin, Shaohui; Jia, Hongpeng; Zhang, Guanhua; Chen, Fengjun; Zhu, Kejun

    2017-03-01

    Aspheric lens can eliminate spherical aberrations, coma, astigmatism, field distortions, and other adverse factors. This type of lens can also reduce the loss of light energy and obtain high-quality images and optical characteristics. The demand for aspheric lens has increased in recent years because of its advantageous use in the electronics industry, particularly for compact, portable devices and high-performance products. As an advanced manufacturing technology, the glass lens molding process has been recognized as a low-cost and high-efficiency manufacturing technology for machining small-diameter aspheric lens for industrial production. However, the residual stress and profile deviation of the glass lens are greatly affected by various key technologies for glass lens molding, including glass and mold-die material forming, mold-die machining, and lens molding. These key technical factors, which affect the quality of the glass lens molding process, are systematically discussed and reviewed to solve the existing technical bottlenecks and problems, as well as to predict the potential applicability of glass lens molding in the future.

  7. [Biological monitoring in the molding of plastics and rubbers].

    PubMed

    Fustinoni, S; Campo, L; Cirla, A M; Cirla, P E; Cutugno, V; Lionetti, C; Martinotti, I; Mossini, E; Foà, V

    2007-01-01

    This survey was carried out in the molding of plastics and rubbers, in the "Professional Cancer Prevention Project" sponsored by the Lombardy region with the objective of developing and implementing protocols for evaluating exposure to carcinogens through the biological monitoring. The realities of molding the thermoplastic polymer ABS, rubber, and thermosetting plastics containing formaldehyde were examined. The carcinogenic substances identified in these processes were: 1,3-butadiene, acrylonitrile and styrene in molding ABS, polycyclic aromatic hydrocarbons (PAH) in molding rubber, and formaldehyde in molding the thermosetting plastics. Only for some of these substances biological indicators are available. The limited exposure to airborne chemicals in molding ABS and the intrinsic characteristics of biological indicators available for 1-3 butadiene have determined the non applicability of biological monitoring to this situation. The absence of a biological indicator of exposure to formaldehyde has made this situation not investigable. Exposure in the rubber molding was studied in 19 subjects applying the determination not metabolized PAH in urine. The levels of these indicators were similar to those measured in other groups of subjects without occupational exposure to PAH, confirming a low airborne contamination in this workplace.

  8. Implementing safer alternatives to lithographic cleanup solvents to protect the health of workers and the environment.

    PubMed

    Sutton, Patrice; Wolf, Katy; Quint, Julia

    2009-03-01

    The use of volatile organic compounds (VOCs) in lithographic printing cleanup is an environmental and occupational hazard. Regulations to reduce ambient ozone levels limited VOC emissions from lithographic cleanup operations and spurred the development of low-VOC alternatives. The purpose of this project was to promote the substitution of hazardous cleanup solvents with less toxic chemicals to protect the health of workers and the environment. A convenience sample of printers, employers, union, industry, and government representatives was constructed. Data regarding the lithographic printing work force and the use of cleanup solvents and alternatives were collected through: (1) work site walk-throughs, (2) a focus group, (3) key informant interviews, (4) a half-day workshop, and (5) demonstration projects. Overall, 66 individuals from 15 different print shops, 10 government agencies, the lithographic printing industry, and one printer's union participated in one or more aspects of the project. Printer inhalation exposure to hazardous cleanup solvents was prevalent and printers were not aware of safer alternatives. Employers should implement low-VOC, low-toxicity cleanup products in a timely manner to protect the health of printers and the environment. Use of low-VOC lithographic cleanup products does not mitigate the potential for printer dermal exposure and may carry safety and ergonomic implications. Lithographic cleanup solvent manufacturers should seek low-VOC ingredients that do not pose a dermal exposure hazard. Linking environmental and occupational health prevented the development of substitutes that would have introduced worker hazards and provided an opportunity to circumvent some of the inadequacies of the current occupational health regulatory apparatus. Governmental organizations should establish and maintain institutional interdisciplinary mechanisms to support these linkages.

  9. Improvement in Mechanical Properties of A356 Tensile Test Bars Cast in a Permanent Mold by Application of a Knife Ingate

    NASA Astrophysics Data System (ADS)

    Wang, Yaou; Schwam, David; Neff, David V.; Chen, Chai-Jung; Zhu, Xuejun

    2012-03-01

    As a standard test-bar permanent mold, the "Stahl" Mold has been widely used in foundries to assess the properties of cast alloys. However, inferior mechanical properties are often obtained with this mold due to shrinkage-induced microporosity in the gage section. In order to improve the mechanical properties, a design modification comprising a thin knife ingate between the feeder and test-bar cavity was evaluated in this work. The new design was studied by computer-aided simulation. Simulations predicted that the knife ingate improved the metal feeding capability and reduced the shrinkage microporosity at the gage section from 3 to 1 pct. Experimental verification work has been undertaken with aluminum alloy A356, and the results were analyzed by a statistics theory-based factorial analysis method. The new design resulted in main effects with ultimate tensile strength (UTS) improvement of 20 MPa (relative 12 pct) and elongation increment of 2 pct (relative 45 pct) for the as-cast test bars.

  10. Nondestructive analysis of lithographic patterns with natural line edge roughness from Mueller matrix ellipsometric data

    NASA Astrophysics Data System (ADS)

    Chen, Xiuguo; Shi, Yating; Jiang, Hao; Zhang, Chuanwei; Liu, Shiyuan

    2016-12-01

    Mueller matrix ellipsometry (MME) is applied to characterize lithographic patterns with natural line edge roughness (LER). A computationally efficient approach based on effective medium approximation is proposed to model the effects of LER in MME measurements. We present both the theoretical and experimental results on lithographic patterns with realistic LER which demonstrate that MME in combination with the proposed effective modeling method is capable of quantifying LER amplitudes. Quantitative comparisons between the MME and scanning electron microscopy measured results also reveal the strong potential of this technique for in-line nondestructive line roughness monitoring.

  11. Lithographic resolution enhancement of a maskless lithography system based on a wobulation technique for flow lithography

    NASA Astrophysics Data System (ADS)

    Kim, Kibeom; Han, Sangkwon; Yoon, Jinsik; Kwon, Sunghoon; Park, Hun-Kuk; Park, Wook

    2016-12-01

    We present a method for improving the lithographic resolution of digital micromirror devices for flow-lithography using a wobulation technique. While maintaining the area of UV exposure, the lithographic resolution was improved using a wobulation technique, which is a large screen display technique that enhances resolution via overlapping pixels by half a pixel. The edges of a diagonal pattern in a microstructure were smoothly generated with additional sub-patterns compared to conventional single pattern-exposure. In addition, the surface roughness of the microstructure was improved because the gaps between pixels were filled by the overlapping patterns.

  12. INDOOR MOLDS AND ALLERGIC POTENTIAL

    EPA Science Inventory

    Rationale: Damp/moldy environments have been associated with asthma exacerbation, but mold¿s role in allergic asthma induction is less clear. Recently, 5 molds were statistically associated with water-damaged asthmatic homes in the Cleveland area. The asthma exacerbation...

  13. Twistable mold for helicopter blades

    NASA Technical Reports Server (NTRS)

    Carter, E. S.; Kiely, E. F.

    1972-01-01

    Design is described of mold for fabrication of blades composed of sets of aerodynamic shells having same airfoil section characteristics but different distributions. Mold consists of opposing stacks of thin templates held together by long bolts. When bolts are loosened, templates can be set at different positions with respect to each other and then locked in place.

  14. INDOOR MOLDS AND ALLERGIC POTENTIAL

    EPA Science Inventory

    Rationale: Damp/moldy environments have been associated with asthma exacerbation, but mold¿s role in allergic asthma induction is less clear. Recently, 5 molds were statistically associated with water-damaged asthmatic homes in the Cleveland area. The asthma exacerbation...

  15. Microcellular nanocomposite injection molding process

    Treesearch

    Mingjun Yuan; Lih-Sheng Turng; Rick Spindler; Daniel Caulfield; Chris Hunt

    2003-01-01

    This study aims to explore the processing benefits and property improvements of combining nanocomposites with microcellular injection molding. The molded parts produced based on the Design of Experiments (DOE) matrices were subjected to tensile testing, impact testing, and Scanning Electron Microscope (SEM), Transmission Electron Microscope (TEM), Dynamic Mechanical...

  16. STANDARDIZED MOLD IDENTIFICATION AND ENUMERATION

    EPA Science Inventory

    There are probably at least 100,000 species of molds or fungi. But there are actually about 100 typically found indoors. Some pose a threat to humans and animals and others don't. We need to know what molds are present indoors and their concentrations. The older methods of cult...

  17. The reflectivity, wettability and scratch durability of microsurface features molded in the injection molding process using a dynamic tool tempering system

    NASA Astrophysics Data System (ADS)

    Kuhn, Sascha; Burr, August; Kübler, Michael; Deckert, Matthias; Bleesen, Christoph

    2011-02-01

    In this paper the replication qualities of periodically and randomly arranged micro-features molded in the injection molding process and their effects on surface properties are studied. The features are molded in PC, PMMA and PP at different mold wall temperatures in order to point out the necessity and profitability of a variotherm mold wall temperature control system. A one-dimensional heat conduction model is proposed to predict the cycle times of the variotherm injection molding processes. With regard to these processes, the molding results are compared to the molded surface feature heights using an atomic force microscope. In addition, the effects of the molded surface features on macroscopic surfaces are characterized in terms of light reflection using a spectrometer and in terms of water wettability by measuring the static contact angle. Furthermore, due to the sensitivity of the surface features on the molded parts, their durability is compared in a scratch test with a diamond tip. This leads to successful implementation in applications in which the optical appearance, in terms of gloss and reflection, and the water repellence, in terms of drag flow and adhesion, are of importance.

  18. Freezing and Melting Characteristics of a Sand Mold Containing Water on the Freeze Mold Method Process Using Cold Airflow

    NASA Astrophysics Data System (ADS)

    Horibe, Akihiko; Inaba, Hideo; Haruki, Naoto; Miyagawa, Yasunori

    This paper reports the freezing and melting characteristics of a sand mold containing water on the freeze mold method. In the freeze mold method, water in the cast sand is frozen and the sand mold becomes hard without caking additives. In this study, the sand mold was cooled by cold airflow for using the freeze mold method in practical applications. In the experiments, the sand containing water was filled into a rectangular container, and then cold air of -30°C was flowed into the container. After water in the sand was frozen, molten aluminum alloy of 900°C was cast into the sand mold to make a test piece. The freezing and melting behavior of water in the sand was investigated experimentally under the various water amount conditions. As a result, it was found that water of 1 mass% in the sand was evaporated by the cold airflow in the freezing process. In the casting process, the movement of evaporation interface becomes slow as the water amount in the sand increases, on the other hand, the movement of melting interface is not influenced by the water amount so much.

  19. Precision molding of advanced glass optics: innovative production technology for lens arrays and free form optics

    NASA Astrophysics Data System (ADS)

    Pongs, Guido; Bresseler, Bernd; Bergs, Thomas; Menke, Gert

    2012-10-01

    Today isothermal precision molding of imaging glass optics has become a widely applied and integrated production technology in the optical industry. Especially in consumer electronics (e.g. digital cameras, mobile phones, Blu-ray) a lot of optical systems contain rotationally symmetrical aspherical lenses produced by precision glass molding. But due to higher demands on complexity and miniaturization of optical elements the established process chain for precision glass molding is not sufficient enough. Wafer based molding processes for glass optics manufacturing become more and more interesting for mobile phone applications. Also cylindrical lens arrays can be used in high power laser systems. The usage of unsymmetrical free-form optics allows an increase of efficiency in optical laser systems. Aixtooling is working on different aspects in the fields of mold manufacturing technologies and molding processes for extremely high complex optical components. In terms of array molding technologies, Aixtooling has developed a manufacturing technology for the ultra-precision machining of carbide molds together with European partners. The development covers the machining of multi lens arrays as well as cylindrical lens arrays. The biggest challenge is the molding of complex free-form optics having no symmetrical axis. A comprehensive CAD/CAM data management along the entire process chain is essential to reach high accuracies on the molded lenses. Within a national funded project Aixtooling is working on a consistent data handling procedure in the process chain for precision molding of free-form optics.

  20. Precision glass molding technology for low Tg glasses

    NASA Astrophysics Data System (ADS)

    Yang, Hong; Wang, Zhibin; Zhang, Yunlong; Zhang, Feng; Tian, Minqiang; Shao, Xinzheng

    2017-02-01

    Precision glass molding (PGM) technology is a cost-effective manufacturing process for high precision optical elements with complex surfaces. With this processing technology, one or more pieces of lenses may be produced through one-step molding. Due to the high efficiency of the replicative process, PGM has found wide applications in high volume production of optical elements. At present, it has been well developed and widely used in mass industry production in Japan and South Korea, but in China PGM technology research is still in the elementary stage. To develop the PGM technology, we need to conquer several technical difficulties, such as the melting technology of low Tg glasses, highprecision mold design and the corresponding machining technology and the coating technology for the molds. In this paper, we discussed the PGM technology as a complete manufacturing process, focused on the technical difficulties mentioned above, and introduced the development directions for this technology in China.

  1. INJECTION-MOLDING APPARATUS

    DOEpatents

    Lobell, G.M.

    1958-02-11

    This patent is drawn to an injection molding apparatus for producing a tube closed at one end wherein the normally unsupported end of the core located in the cavity during the injection of the molten material to fill the space between the core and cavity wall, which supporting means is automatically removed from operation during the forming of the closed end of the tube. This support means is a plug extending through the end of the core into a recess in the bottom of the cavity where the closed end of the tube is to be formed. The plug is spring pressed into said recess and is forced out of the recess by a slidable bushing at the top of the cavity which is moved against the force of the spring by the molten material when it fills the uppormost open end portion of the cavity, thereby permitting the closed end of the tube to be formed.

  2. Evaluation of impurity migration and microwave digestion methods for lithographic materials

    NASA Astrophysics Data System (ADS)

    Ko, Fu-Hsiang; Hsiao, Li-Tung; Chou, Cheng-Tung; Wang, Mei-Ya; Wang, Tien-Ko; Sun, Yuh-Chang; Cheng, Bor-Jen; Yeng, Steven; Dai, Bau-Tong

    1999-06-01

    In the section of incoming quality or quality reliability analysis of advanced semiconductor fabrication company, it is inevitable to regulate the strict standard for the incoming materials to ensure the reliability. In our radioactive tracer study, it is interestingly found the various amounts of metal and trace element impurities in the lithographic materials may migrate into the substrate. Based on the complex organic matrix in lithographic materials such as bottom anti-reflective coating, I-line resist and DUV resist, it is not easy to direct determine the multi- elements by the instrumentation. In this work, the lithographic materials are first composed by the close- vessel and open-focused microwave oven, and the digest is evaporated to incipient dryness. After adding water, the sample solutions are used either for evaluating the completeness of the digestion process by UV-VIS spectrometer, or for the determination of eleven elements using inductively coupled plasma mass spectrometry. In addition, the digestion efficiency is also evaluated by the limits for analytes can be achieved at lower than ng/g level. For evaluation of data accuracy, the result obtained by the two 130 percent. According to the microcontamination control limit predicted by the SIA roadmap, the established method can meet the requirements for the quality control of lithographic materials in the future ten years.

  3. Computer-aided engineering system for design of sequence arrays and lithographic masks

    DOEpatents

    Hubbell, Earl A.; Lipshutz, Robert J.; Morris, Macdonald S.; Winkler, James L.

    1997-01-01

    An improved set of computer tools for forming arrays. According to one aspect of the invention, a computer system is used to select probes and design the layout of an array of DNA or other polymers with certain beneficial characteristics. According to another aspect of the invention, a computer system uses chip design files to design and/or generate lithographic masks.

  4. Lithographic fabrication of model systems in heterogeneouscatalysis and surface science studies

    SciTech Connect

    Yang, M.X.; Gracias, D.H.; Jacobs, P.W.; Somorjai, G.A.

    1997-06-01

    Lithographic technologies are applied to fabricate model systems for surface science and heterogeneous catalysis studies. An ordered metal nanocluster array fabricated on oxide substrates is also an ideal model system of supported industrial catalysts. Taking advantage of an ordered nanocluster array fabricated by electron beam lithography, the thermal and chemical stability of supported silver catalysts are examined in both oxidizing and reducing conditions. In reducing conditions, the supported silver nanoparticles are stable up to {approx}700 C. In oxidizing conditions, however, the silver nanoparticles are oxidized below 200 C, and conglomerate to micrometer-size amorphous clusters {approx}400 C. The supported nanocluster sample can also be adapted to study reactivity of supported metal catalysts, as confirmed by measurement of ethylene hydrogenation turnover rates on platinum nanoparticle samples. Lithographic technologies can also fabricate model systems for other surface science research. A nanometer scale pattern is created on a poly(methyl methacrylate) (PMMA) surface by electron beam lithography. The sample is adapted to test a recent development in nanotribology, in which surface elastic modulus (hardness) is determined by a modified atomic force microscope. In addition, lithographically fabricated supported nanostructures are used to image the AFM tip (thereby determining the radius of curvature of the tip), which is a critical parameter for the quantification of surface mechanical properties such as elastic modulus. Finally, taking advantage of the uniform height profile of lithographically fabricated nanostructures, ion sputtering yield can be determined by the reduction of nanostructure height as a function of ion exposure.

  5. Mold prevention strategies and possible health effects in the aftermath of hurricanes and major floods.

    PubMed

    Brandt, Mary; Brown, Clive; Burkhart, Joe; Burton, Nancy; Cox-Ganser, Jean; Damon, Scott; Falk, Henry; Fridkin, Scott; Garbe, Paul; McGeehin, Mike; Morgan, Juliette; Page, Elena; Rao, Carol; Redd, Stephen; Sinks, Tom; Trout, Douglas; Wallingford, Kenneth; Warnock, David; Weissman, David

    2006-06-09

    Extensive water damage after major hurricanes and floods increases the likelihood of mold contamination in buildings. This report provides information on how to limit exposure to mold and how to identify and prevent mold-related health effects. Where uncertainties in scientific knowledge exist, practical applications designed to be protective of a person's health are presented. Evidence is included about assessing exposure, clean-up and prevention, personal protective equipment, health effects, and public health strategies and recommendations. The recommendations assume that, in the aftermath of major hurricanes or floods, buildings wet for <48 hours will generally support visible and extensive mold growth and should be remediated, and excessive exposure to mold-contaminated materials can cause adverse health effects in susceptible persons regardless of the type of mold or the extent of contamination. For the majority of persons, undisturbed mold is not a substantial health hazard. Mold is a greater hazard for persons with conditions such as impaired host defenses or mold allergies. To prevent exposure that could result in adverse health effects from disturbed mold, persons should 1) avoid areas where mold contamination is obvious; 2) use environmental controls; 3) use personal protective equipment; and 4) keep hands, skin, and clothing clean and free from mold-contaminated dust. Clinical evaluation of suspected mold-related illness should follow conventional clinical guidelines. In addition, in the aftermath of extensive flooding, health-care providers should be watchful for unusual mold-related diseases. The development of a public health surveillance strategy among persons repopulating areas after extensive flooding is recommended to assess potential health effects and the effectiveness of prevention efforts. Such a surveillance program will help CDC and state and local public health officials refine the guidelines for exposure avoidance, personal protection

  6. Influence of mold and substrate material combinations on nanoimprint lithography process: MD simulation approach

    NASA Astrophysics Data System (ADS)

    Yang, Seunghwa; Yu, Suyoung; Cho, Maenghyo

    2014-05-01

    A molecular dynamics (MD) study was performed to examine the effect of mold-substrate material composition on the pattern transferring and defects of the resist polymer in a thermal Nano Imprint Lithography (NIL) process. As candidate materials, single crystalline nickel (Ni), silicon (Si) and silica (SiO2, α-quartz) for the rigid mold substrate, and amorphous poly-(methylmethacrylate) (PMMA) thin film for the resist were considered for common applications in NIL processes. Three different material compositions of Si mold-Ni substrate, Ni mold-Si substrate, and quartz mold-Ni substrate were considered. In accordance with a real NIL process, a sequence of indentation-relaxation-release processes was quasi-statically simulated using isothermal ensemble simulation on tri-layer molecular structures consisting of a mold, resist, and substrate. To correlate the deformed shape and delamination of PMMA resist from the substrate in indentation and release processes, non-bond interaction energy between a rigid mold and resist was calculated for each combination of mold and substrate materials. The Si mold-Ni substrate combination shows successful pattern transfer to the resist polymer even without an anti-sticking layer as a result of the desirable balance of surface free energy for mold and substrate materials. However, Ni mold-Si substrate combination shows a critical delamination of the resist in the release process due to strong van der Waals adhesion between the resist and Ni mold. Similarly, the quartz mold-Ni substrate combination shows the same delamination in pattern transfer, but the adhesion of the resist to the quartz mold is attributed to electrostatic interaction. In order to provide guidelines for material selection in imprint-like processes where surface adsorption and wetting characteristics are critical design parameters, a simple PMMA-rigid plate model is proposed, with which consistent surface interaction characteristics in the full model NIL process

  7. Foaming morphology control of microcellular injection molded parts with gas counter pressure and dynamic mold temperature control

    NASA Astrophysics Data System (ADS)

    Shiu, Tai-Yi; Huang, Chao-Tsai; Chang, Rong-Yu; Hwang, Shyh-Shin

    2014-05-01

    Microcellular injection molding process is a promising solution for products with special requirements such as weight reduction, extra thin wall, high dimensional stability, clamping force reduction, etc. Despite microcellular foaming application used in reciprocating screw injection molding machine was built more than a decade, some limitations, such as poor surface quality or poor foaming control, confine the usage of this technology. Earlier CAE simulation tool for microcellular injection molding was not successful due to insufficient physical and computational considerations, limited by complicated bubble growth mechanism; so that, an economic and efficient tool for examining foaming quality of injection foaming product was lack. In this study, a recent developed three-dimensional simulation tool is used to predict injection foaming process. Predictions are carried out with commodity polypropylene and polystyrene with nitrogen and carbon dioxide supercritical fluids (SCFs). Comparisons of simulations between microcellular injection molding with and without counter pressure are discussed to provide insights into the correlation of surface quality and cell size distribution near the surface of product. Furthermore, comparisons between simulation predictions and experimental results of molding process, which is featured with dynamic mold temperature and gas counter pressure, are given for understanding quality improvement by controlling foaming morphology, and benefit of industrial application.

  8. Lithographic characterization of improved projection optics in the EUVL engineering test stand

    NASA Astrophysics Data System (ADS)

    O'Connell, Donna J.; Lee, Sang Hun; Ballard, William P.; Tichenor, Daniel A.; Bernardez, Louis J., II; Haney, Steven J.; Johnson, Terry A.; Barr, Pamela K.; Leung, Alvin H.; Jefferson, Karen L.; Replogle, William C.; Goldsmith, John E. M.; Chapman, Henry N.; Naulleau, Patrick P.; Wurm, Stefan; Panning, Eric M.

    2003-06-01

    Static and scanned images of 100nm dense features for a developmental set of l/14 optics (projection optics box # 1, POB 1) in the Engineering Test Stand (ETS) were successfully obtained with various LPP source powers last year. The ETS with POB1 has been used to understand initial system performance and lithographic learning. Since then, numerous system upgrades have been made to improve ETS lithographic performance to meet or exceed the original design objectives. The most important upgrade is the replacement of POB 1 with an improved projection optics system, POB2, having lower figure error (l/20 rms wavefront error) and lower flare. Both projection optics boxes are a four-mirror design with a 0.1 numerical aperture. Scanned 70-nm dense features have been successfully printed using POB2. Aerial image contrast measurements have been made using the resist clearing method. The results are in good agreement to previous POB2 aerial image contrast measurements at the subfield exposure station (SES) at Lawrence Berkeley National Laboratory. For small features the results deviate from the modeling predictions due to the inherent resolution limit of the resist. The intrinsic flare of POB2 was also characterized. The experimental results were in excellent agreement with modeling predictions. As predicted, the flare in POB2 is less than 20% for 2μm features, which is two times lower than the flare in POB1. EUV flare is much easier to compensate for than its DUV counterpart due to its greater degree of uniformity and predictability. The lithographic learning obtained from the ETS will be used in the development of EUV High Volume Manufacturing tools. This paper describes the ETS tool ETS tool setup, both static and scanned, that was required after the installation of POB2. The paper will also describe the lithographic characterization of POB2 in the ETS and cmpare those results to the lithographic results obtained last year with POB1.

  9. Transfer molding of PMR-15 polyimide resin

    NASA Technical Reports Server (NTRS)

    Reardon, J. P.; Moyer, D. W.; Nowak, B. E.

    1985-01-01

    Transfer molding is an economically viable method of producing small shapes of PMR-15 polyimide. It is shown that with regard to flexural, compressive, and tribological properties transfer-molded PMR-15 polyimide is essentially equivalent to PMR-15 polyimide produced by the more common method of compression molding. Minor variations in anisotropy are predictable effects of molding design and secondary finishing operations.

  10. ILLUSTRATED HANDBOOK OF SOME COMMON MOLDS.

    ERIC Educational Resources Information Center

    CHANDLER, MARION N.

    THIS DOCUMENT IS A PICTURE GUIDE FOR THE IDENTIFICATION OF TEN COMMON MOLDS. IT IS DESIGNED FOR USE WITH THE ELEMENTARY SCIENCE STUDY UNIT "MICROGARDENING" AND IS SUGGESTED FOR UPPER ELEMENTARY GRADES. INCLUDED FOR EACH MOLD ARE COLOR PHOTOGRAPHS AND PHOTOMICROGRAPHS OF THE INTACT MOLD MASS AND OF THE MOLD'S SPORE PRODUCING STRUCTURES.…

  11. Rapid control of mold temperature during injection molding process

    SciTech Connect

    Liparoti, Sara; Titomanlio, Giuseppe; Hunag, Tsang Min; Cakmak, Mukerrem; Sorrentino, Andrea

    2015-05-22

    The control of mold surface temperature is an important factor that determines surface morphology and its dimension in thickness direction. It can also affect the frozen molecular orientation and the mold surface replicability in injection molded products. In this work, thin thermally active films were used to quickly control the mold surface temperature. In particular, an active high electrical conductivity carbon black loaded polyimide composites sandwiched between two insulating thin polymeric layers was used to condition the mold surface. By controlling the heating time, it was possible to control precisely the temporal variation of the mold temperature surface during the entire cycle. The surface heating rate was about 40°C/s and upon contact with the polymer the surface temperature decreased back to 40°C within about 5 s; the overall cycle time increased only slightly. The effect on cross section sample morphology of samples of iPP were analyzed and discussed on the basis of the recorded temperature evolution.

  12. Novel Low-Melt Viscosity Polyimides for Resin Transfer Molding (RTM)

    DTIC Science & Technology

    2008-08-29

    are amenable to RTM , and potentially adaptable to vacuum assisted resin transfer molding ( VARTM ) processes. Figure 2 shows that the absolute...2008 Research/Final 01/02/2006 -28/05/08 4. TITLE AND SUBTITLE 5a. CONTRACT NUMBER NOVEL LOW-MELT VISCOSITY POLYIMIDES FOR RESIN TRANSFER MOLDING ( RTM ...the range of 10-30 poise and high glass transition temperatures (T,s) of 330-370 ’C were developed for resin transfer molding ( RTM ) applications

  13. Mold Cleanup in Your Home

    EPA Pesticide Factsheets

    If you found mold in your household, you will want to clean it up. Some considerations on how you will clean it up depend on the size of the area, the contaminated materials, and any additional health concerns.

  14. White mold of Jerusalem artichoke

    USDA-ARS?s Scientific Manuscript database

    Jerusalem artichoke (Helianthus tuberosus) is a Native American food plant closely related to the common sunflower (Helianthus annuus). Tubers of Jerusalem artichoke are increasingly available in retail grocery outlets. White mold (Sclerotinia stem rot), caused by the fungus, Sclerotinia sclerotioru...

  15. Mold remediation in a hospital.

    PubMed

    Lee, Tang G

    2009-01-01

    As occupants in a hospital, patients are susceptible to air contaminants that can include biological agents dispersed throughout the premise. An exposed patient can become ill and require medical intervention. A consideration for patients is that they may have become environmentally sensitive and require placement in an environment that does not compromise their health. Unfortunately, the hospital environment often contains more biological substances than can be expected in an office or home environment. When a hospital also experiences water intrusion such as flooding or water leaks, resulting mold growth can seriously compromise the health of patients and others such as nursing staff and physicians (Burge, Indoor Air and Infectious Disease. Occupational Medicine: State of the Art Reviews, 1980; Lutz et al., Clinical Infectious Diseases 37: 786-793, 2003). Micro-organism growth can propagate if the water is not addressed quickly and effectively. Immunocompromised patients are particularly at risk when subjected to fungal infection such that the US Center for Disease Control issued guideline for building mold in health care facilities (Centers for Disease and Control [CDC], Centers for Disease and Control: Questions and Answers on Stachybotrys chartarum and Other Molds, 2000). This paper is based on mold remediation of one portion of a hospital unit due to water from construction activity and inadequate maintenance, resulting in mold growth. A large proportion of the hospital staff, primarily nurses in the dialysis unit, exhibited health symptoms consistent with mold exposure. Unfortunately, the hospital administrators did not consider the mold risk to be serious and refused an independent consultant retained by the nurse's union to examine the premise (Canadian Broadcasting Corporation [CBC], Nurses file complaints over mold at Foothills. Canadian Broadcasting Corporation, 2003). The nurse's union managed to have the premise examined by submitting a court order of

  16. Survey Of Present Lens Molding Techniques

    NASA Astrophysics Data System (ADS)

    Pollicove, Harvey M.

    1988-07-01

    This survey will provide an overview of glass molding technologies, with a concentration in the newest of the technologies - Precision Glass Molding (PGM). A brief description of various forms of glass molding, including an historical review of patents associated with precision molding, is given. A worldwide survey of known commercial availability and recent innovations in PGM at Kodak are presented as examples of the potential of the precision molding technology.

  17. Molded polymer solar water heater

    DOEpatents

    Bourne, Richard C.; Lee, Brian E.

    2004-11-09

    A solar water heater has a rotationally-molded water box and a glazing subassembly disposed over the water box that enhances solar gain and provides an insulating air space between the outside environment and the water box. When used with a pressurized water system, an internal heat exchanger is integrally molded within the water box. Mounting and connection hardware is included to provide a rapid and secure method of installation.

  18. Material flow data for numerical simulation of powder injection molding

    NASA Astrophysics Data System (ADS)

    Duretek, I.; Holzer, C.

    2017-01-01

    The powder injection molding (PIM) process is a cost efficient and important net-shape manufacturing process that is not completely understood. For the application of simulation programs for the powder injection molding process, apart from suitable physical models, exact material data and in particular knowledge of the flow behavior are essential in order to get precise numerical results. The flow processes of highly filled polymers are complex. Occurring effects are very hard to separate, like shear flow with yield stress, wall slip, elastic effects, etc. Furthermore, the occurrence of phase separation due to the multi-phase composition of compounds is quite probable. In this work, the flow behavior of a 316L stainless steel feedstock for powder injection molding was investigated. Additionally, the influence of pre-shearing on the flow behavior of PIM-feedstocks under practical conditions was examined and evaluated by a special PIM injection molding machine rheometer. In order to have a better understanding of key factors of PIM during the injection step, 3D non-isothermal numerical simulations were conducted with a commercial injection molding simulation software using experimental feedstock properties. The simulation results were compared with the experimental results. The mold filling studies amply illustrate the effect of mold temperature on the filling behavior during the mold filling stage. Moreover, the rheological measurements showed that at low shear rates no zero shear viscosity was observed, but instead the viscosity further increased strongly. This flow behavior could be described with the Cross-WLF approach with Herschel-Bulkley extension very well.

  19. Diamond Grinding of Optical Surfaces on Aspheric Lens Molds

    NASA Astrophysics Data System (ADS)

    Chaloux, Leonard E.

    1986-10-01

    Through previous marketing surveys and discussions with many companies in 1984 and '85, it has become apparent that there is a growing need for a grinding machine capable of producing high quality, aspheric optical surfaces on various brittle materials that cannot be directly machined by single crystal diamond tools. Some of the materials of prime interest are ceramics and carbides, to be used as molds for plastic and glass lenses. Even though tool steel substrates with electroless nickel plating are being directly machined by single crystal diamond tools and used for injection molding of plastic lenses, the harder carbide and ceramic substrates have more desireable properties as molds for both plastic and glass lenses. Various applications of these lenses include use in: - Cameras and Photocopiers - Fiber Optic Connectors, and - Pick-up Heads for Compact Disc Players for both audio and read only memory (CD-ROM) applications.Upon closer evaluation of these applications, it is clear that a major portion of the lens mold market will be satisfied by the ability to grind aspheric surfaces up to a maximum diameter of 50mm. Also, to fulfill other requirements of these molds, a grinder must be capable of producing accurate alignment diameters and shoulders which are concentric and square to the optical axis of the aspheric surface. (see Figure 1.) This paper will discuss the design of a Grinding Attachment for a standard turning lathe, which is being used for fabrication of the lens molds previously described. It focuses on grinding of a silicon carbide mold. The following key areas will be discussed in detail: - Process Development a. grinding wheel selection b. wheel dressing c. wheel setting d. cutting parameters - Restrictions/Limitations - Accuracies Achieved a. form error b. surface finish

  20. Rapid localized heating of graphene coating on a silicon mold by induction for precision molding of polymer optics.

    PubMed

    Zhang, Lin; Zhou, Wenchen; Yi, Allen Y

    2017-04-01

    In compression molding of polymer optical components with micro/nanoscale surface features, rapid heating of the mold surface is critical for the implementation of this technology for large-scale applications. In this Letter, a novel method of a localized rapid heating process is reported. This process is based on induction heating of a thin conductive coating deposited on a silicon mold. Since the graphene coating is very thin (∼45  nm), a high heating rate of 10∼20°C/s can be achieved by employing a 1200 W 30 kHz electrical power unit. Under this condition, the graphene-coated surface and the polymer substrate can be heated above the polymer's glass transition temperature within 30 s and subsequently cooled down to room temperature within several tens of seconds after molding, resulting in an overall thermal cycle of about 3 min or shorter. The feasibility of this process was validated by fabrication of optical gratings, micropillar matrices, and microlens arrays on polymethylmethacrylate (PMMA) substrates with very high precision. The uniformity and surface geometries of the replicated optical elements are evaluated using an optical profilometer, a diffraction test setup, and a Shack-Hartmann wavefront sensor built with a molded PMMA microlens array. Compared with the conventional bulk heating molding process, this novel rapid localized induction heating process could improve replication efficiency with better geometrical fidelity.

  1. Replication and molding of optical components; Proceedings of the Meeting, Los Angeles, CA, Jan. 13, 14, 1988

    NASA Astrophysics Data System (ADS)

    Riedl, Max J.

    1988-01-01

    Various papers on the replication and molding of optical components are presented. Individual topics discussed include: advantages and limitations of epoxy replication, protecting optical replication models with hard carbon, aspheric optics made by thin film epoxy replication, replication of transmissive optical surfaces, stability of lightweight replicated mirrors, replication of optical components, novel ultraviolet light-absorbing polymers for optical applications, improved acrylic resins for optical applications, novel acrylic resin for injection-molded precision lenses, and birefringence control in optical disk molding. Also addressed are: development of prototype plastic optics, molded acrylic retroreflector, injection molding of optical components, coating of plastics, problems and solutions for coating plastic optics, abrasion testing of coated plastic lenses, surface enhancement for optical plastics, survey of present lens-molding techniques, new directions in glass and plastic aspherics, characterization of molded glass and plastic aspheric lenses, and precision glass microlens array by a photothermal technique.

  2. Complete qualification methodology for coatings of precision glass molding tools

    NASA Astrophysics Data System (ADS)

    Klocke, Fritz; Georgiadis, Kyriakos; Dambon, Olaf; Bouzakis, Konstantinos Dionysios; Gerardis, Stefanos; Skordaris, Georgios

    2012-07-01

    Precision glass molding is the technology of choice for the production of complex-shaped optical components. Protective coatings can significantly extend the lifetime of the molding tools, but the coating properties have to be exactly customized for individual application conditions. The current biggest challenge is to ensure the reliability of newly developed coatings without resorting to extensive and expensive practical testing. However, the usual coating qualification methods either cannot be used or don't provide meaningful results. In this work a new three-tier, application-specific methodology for the qualification such coatings is presented. First, the basic characterization of coating properties is discussed, taking into account the specific characteristics of the coatings used for precision glass molding tools. In the second step, application-specific testing methods are devised, based on the analysis of the loads during glass molding. Finally, a new machine for testing the lifetime of the coated molding tools is proposed. Three case studies are presented where nanoscratch, nanoimpact and glass contact tests are performed with Pt-Ir, TiAlN, and CrAlN-coated samples in combination with various glass types, showcasing the usefulness of the proposed three-tier methodology.

  3. The application of the statistical classifying models for signal evaluation of the gas sensors analyzing mold contamination of the building materials

    NASA Astrophysics Data System (ADS)

    Majerek, Dariusz; Guz, Łukasz; Suchorab, Zbigniew; Łagód, Grzegorz; Sobczuk, Henryk

    2017-07-01

    Mold that develops on moistened building barriers is a major cause of the Sick Building Syndrome (SBS). Fungal contamination is normally evaluated using standard biological methods which are time-consuming and require a lot of manual labor. Fungi emit Volatile Organic Compounds (VOC) that can be detected in the indoor air using several techniques of detection e.g. chromatography. VOCs can be also detected using gas sensors arrays. All array sensors generate particular voltage signals that ought to be analyzed using properly selected statistical methods of interpretation. This work is focused on the attempt to apply statistical classifying models in evaluation of signals from gas sensors matrix to analyze the air sampled from the headspace of various types of the building materials at different level of contamination but also clean reference materials.

  4. Application of a modified culture medium for the simultaneous counting of molds and yeasts and detection of aflatoxigenic strains of Aspergillus flavus and Aspergillus parasiticus.

    PubMed

    Jaimez, J; Fente, C A; Franco, C M; Cepeda, A; Vázquez, B I

    2003-02-01

    Molds and yeasts from 91 samples of feed and raw materials used in feed formulation were enumerated on a new culture medium to which a beta cyclodextrin (beta-W7M 1.8-cyclodextrin) had been added. This medium was compared with other media normally used in laboratories for the routine analysis of fungi, such as Sabouraud agar, malt agar supplemented with 2% dextrose, and potato dextrose agar. When a t test for paired data (0.05 significance level, 95% confidence interval) was applied, no statistically significant differences between the results obtained with the new culture medium and those obtained with the other media used to enumerate molds and yeasts were found. For the evaluation of contamination due to aflatoxin for all of the samples, Sabouraud agar and yeast extract agar, both supplemented with 0.3% beta-W7M 1.8-cyclodextrin, and APA (aflatoxin-producing ability) medium were used. Aflatoxin was detected in 21% of the feed samples and in 23% of the raw-material samples analyzed, with maximal amounts of 2.8 and 6.0 microg of aflatoxin B1 per kg, respectively, being detected. In any case, the aflatoxin contents found exceeded the legally stipulated limits. The t test for paired data (0.05 significance level, 95% confidence interval) did not show statistically significant differences between the results obtained with the different culture media used for the detection of aflatoxins. The advantage of the new medium developed (Sabouraud agar with 0.3% beta-W7M 1.8-cyclodextrin) is that it allows simultaneous fungal enumeration and determination (under UV light) of the presence of aflatoxin-producing strains without prior isolation and culture procedures involving expensive and/or complex specific media and thus saves work, time, and money.

  5. Reduction of birefringence in a skin-layer of injection molded polymer strips using CO{sub 2} laser irradiation

    SciTech Connect

    Kurosaki, Yasuo; Satoh, Isao; Saito, Takushi

    1995-12-31

    Injection molding of polymers is currently utilized for numerous industrial applications. Because of high productivity and stable quality of molded products, the injection-molding process makes the production costs lower, and therefore, is expected to spread more widely in the future. This paper deals with a technique for improving the optical quality of injection molded polymer products using radiative heating. The birefringence frozen in a skin-layer of the molded part was reduced by CO{sub 2} laser heating, and the efficiency of this technique was investigated experimentally. Namely, a simple numerical calculation was performed to estimate the heating efficiency of CO{sub 2} laser in the polymer, effects of radiation heating on the skin-layer of the molded polymer were observed by using a mold with transparent windows, and the residual birefringence frozen in the final molded specimen was measured. The results clearly showed that the birefringence in the skin-layer of injection molded polymer strips was reduced with CO{sub 2} laser heating. The authors believe that the proposed method for reducing the birefringence frozen in injection-molded polymer products is suitable for practical molding, because process time required for the injection-molding is only slightly increased with this method.

  6. Revisiting Surface-Enhanced Raman Scattering on Realistic Lithographic Gold Nanostripes

    PubMed Central

    2013-01-01

    In this article, we investigate the Surface-Enhanced Raman Scattering (SERS) efficiency of methylene blue (MB) molecules deposited on gold nanostripes which, due to their fabrication by electron beam lithography and thermal evaporation, present various degrees of crystallinity and nanoscale surface roughness (NSR). By comparing gold nanostructures with different degrees of roughness and crystallinity, we show that the NSR has a strong effect on the SERS intensity of MB probe molecules. In particular, the NSR features of the lithographic structures significantly enhance the Raman signal of MB molecules, even when the excitation wavelength lies far from the localized surface plasmon resonance (LSPR) of the stripes. These results are in very good agreement with numerical calculations of the SERS gain obtained using the discrete dipole approximation (DDA). The influence of NSR on the optical near-field response of lithographic structures thus appears crucial since they are widely used in the context of nano-optics or/and molecular sensing. PMID:24340104

  7. Aspherical surfaces design for extreme ultraviolet lithographic objective with correction of thermal aberration

    NASA Astrophysics Data System (ADS)

    Liu, Yan; Li, Yanqiu

    2016-09-01

    At present, few projection objectives for extreme ultraviolet (EUV) lithography pay attention to correct thermal aberration in optical design phase, which would lead to poor image quality in a practical working environment. We present an aspherical modification method for helping the EUV lithographic objective additionally correct the thermal aberration. Based on the thermal aberration and deformation predicted by integrated optomechanical analysis, the aspherical surfaces in an objective are modified by an iterative algorithm. The modified aspherical surfaces could correct the thermal aberration and maintain the initial high image quality in a practical working environment. A six-mirror EUV lithographic objective with 0.33-numerical aperture is taken as an example to illustrate the presented method. The results show that the thermal aberration can be corrected effectively, and the image quality of the thermally deformed system is improved to the initial design level, which proves the availability of the method.

  8. Lithographically defined few-electron silicon quantum dots based on a silicon-on-insulator substrate

    SciTech Connect

    Horibe, Kosuke; Oda, Shunri; Kodera, Tetsuo

    2015-02-23

    Silicon quantum dot (QD) devices with a proximal single-electron transistor (SET) charge sensor have been fabricated in a metal-oxide-semiconductor structure based on a silicon-on-insulator substrate. The charge state of the QDs was clearly read out using the charge sensor via the SET current. The lithographically defined small QDs enabled clear observation of the few-electron regime of a single QD and a double QD by charge sensing. Tunnel coupling on tunnel barriers of the QDs can be controlled by tuning the top-gate voltages, which can be used for manipulation of the spin quantum bit via exchange interaction between tunnel-coupled QDs. The lithographically defined silicon QD device reported here is technologically simple and does not require electrical gates to create QD confinement potentials, which is advantageous for the integration of complicated constructs such as multiple QD structures with SET charge sensors for the purpose of spin-based quantum computing.

  9. Perflourosulfonyl imides and methides: investigating the lithographic potential of novel superacid PAGs

    NASA Astrophysics Data System (ADS)

    Lee, DongKwan; Ma, Xiaoming; Lamanna, William M.; Pawlowski, Georg

    2002-07-01

    The lithographic performance of a new class of onium type photo acid generators (PAGs) developed by 3M Company has been evaluated using standard hybrid/acetal and ESCAP type DUV (248 nm) photoresist formulations. The new PAGs produce perfluoroalkyl sulfonylimides or sulfonylmethides with superacidic properties matching or exceeding the acid strength of commonly known perfluoroalkyl sulfonic acids, such as trifluoromethane sulfonic acid. The direct comparison of near commercial photoresist formulations containing onium perfluoroalkyl sulfonates with identical materials using equimolar amounts of the new PAGs revealed that the new 3M PAGs give rise to almost identical lithographic properties, such as resolution, DOF, and exposure latitude. In addition, secondary properties such as photoresist stability, delay stability, or line edge roughness are almost equivalent, and thus the new PAGs are considered as suitable candidates used for the manufacturing of high volume production photoresists.

  10. Focused laser lithographic system with sub-wavelength resolution based on vortex laser induced opacity of photochromic material.

    PubMed

    Wei, Zhen; Bai, Jian; Xu, Jianfeng; Wang, Chen; Yao, Yuan; Hu, Neibin; Liang, Yiyong; Wang, Kaiwei; Yang, Guoguang

    2014-12-01

    A focused laser lithographic system combines with vortex laser induced opacity of photochromic layer to write patterns with linewidth below wavelength. A photochromic layer is formed by coating the mixture of metanil yellow and aqueous PVA solution on the photoresist layer. In our system, the center of a lithographic laser with a 405 nm wavelength coincides with the center of vortex laser with a 532 nm wavelength. When a photochromic layer is illuminated by both lasers simultaneously, the absorbance for the lithographic laser decreases at the hollow region of the vortex laser but increases at its annular region, so that a transparent aperture for the lithographic laser is created and its size could be tuned by changing the power of vortex laser; therefore, the linewidth of written patterns is variable. Experimentally, using a 20× lens (NA = 0.4), this system condenses the linewidth of written patterns from 6614 to 350 nm.

  11. Demonstration of lithographic patterning in measurements of general and localized corrosion on alloy 22

    SciTech Connect

    Bedrossian, P J; Farmer, J C

    1999-07-01

    We have demonstrated a new technique capable of detecting generalized corrosion of metallographically-polished materials with nanometer-scale precision. After exposing a lithographically-patterned coupon of Alloy 22 to an electrolyte in a potentiostatically-controlled cell for twenty-four hours, we detected the loss of up to 130nm of metal. In addition, ''wormholes'' were detected at certain points of intersection of three grain boundaries.

  12. Trade-off between inverse lithography mask complexity and lithographic performance

    NASA Astrophysics Data System (ADS)

    Kim, Byung-Gook; Suh, Sung Soo; Kim, Byung-Sung; Woo, Sang-Gyun; Cho, Han-Ku; Tolani, Vikram; Dai, Grace; Irby, Dave; Wang, Kechang; Xiao, Guangming; Kim, David; Baik, Ki-Ho; Gleason, Bob

    2009-04-01

    Improvements in resolution of exposure systems have not kept pace with increasing density of semiconductor products. In order to keep shrinking circuits using equipment with the same basic resolution, lithographers have turned to options such as double-patterning, and have moved beyond model-based OPC in the search for optimal mask patterns. Inverse Lithography Technology (ILT) is becoming one of the strong candidates in 32nm & below single patterning, low-k1 lithography regime. It enables computation of optimum mask patterns to minimize deviations of images from their targets not only at nominal but also over a range of process variations, such as dose, defocus, and mask CD errors. When optimizing for a factor, such as process window, more complex mask patterns are often necessary to achieve the desired depth of focus. Complex mask patterns require more shots when written with VSB systems, increasing the component of mask cost associated with writing time. It can also be more difficult to inspect or repair certain types of complex patterns. Inspection and repair may take more time, or require more expensive equipment compared to the case with simpler masks. For these reasons, we desire to determine the simplest mask patterns that meet necessary lithographic manufacturing objectives. Luminescent ILT provides means to constrain complexity of mask solutions, each of which is optimized to meet lithographic objectives within the bounds of the constraints. Results presented here show trade-offs to process window performance with varying degrees of mask complexity. The paper details ILT mask simplification schemes on contact arrays and random logic, comparing process window trade-offs in each case. Ultimately this method enables litho and mask engineers balance lithographic requirements with mask manufacturing complexity and related cost.

  13. Structuration of pH-responsive fluorescent molecules on surfaces by soft lithographic techniques.

    PubMed

    Martínez-Otero, Alberto; Busqué, Félix; Hernando, Jordi; Ruiz-Molina, Daniel

    2010-09-01

    Two different soft lithographic techniques (LCW and microCP) have been successfully used for the structuration of fluorescent pH-responsive molecules on surface. The molecules of choice, fluorescein (1) and a new catechol derivative (2), exhibit several protonation states with distinct emission properties over a large acid-base range. This allowed us to fabricate fluorescent arrays that respond over a large pH-window.

  14. Computer-aided engineering system for design of sequence arrays and lithographic masks

    DOEpatents

    Hubbell, E.A.; Morris, M.S.; Winkler, J.L.

    1999-01-05

    An improved set of computer tools for forming arrays is disclosed. According to one aspect of the invention, a computer system is used to select probes and design the layout of an array of DNA or other polymers with certain beneficial characteristics. According to another aspect of the invention, a computer system uses chip design files to design and/or generate lithographic masks. 14 figs.

  15. Computer-aided engineering system for design of sequence arrays and lithographic masks

    DOEpatents

    Hubbell, E.A.; Lipshutz, R.J.; Morris, M.S.; Winkler, J.L.

    1997-01-14

    An improved set of computer tools for forming arrays is disclosed. According to one aspect of the invention, a computer system is used to select probes and design the layout of an array of DNA or other polymers with certain beneficial characteristics. According to another aspect of the invention, a computer system uses chip design files to design and/or generate lithographic masks. 14 figs.

  16. Computer-aided engineering system for design of sequence arrays and lithographic masks

    DOEpatents

    Hubbell, Earl A.; Morris, MacDonald S.; Winkler, James L.

    1996-01-01

    An improved set of computer tools for forming arrays. According to one aspect of the invention, a computer system (100) is used to select probes and design the layout of an array of DNA or other polymers with certain beneficial characteristics. According to another aspect of the invention, a computer system uses chip design files (104) to design and/or generate lithographic masks (110).

  17. Computer-aided engineering system for design of sequence arrays and lithographic masks

    DOEpatents

    Hubbell, Earl A.; Morris, MacDonald S.; Winkler, James L.

    1999-01-05

    An improved set of computer tools for forming arrays. According to one aspect of the invention, a computer system (100) is used to select probes and design the layout of an array of DNA or other polymers with certain beneficial characteristics. According to another aspect of the invention, a computer system uses chip design files (104) to design and/or generate lithographic masks (110).

  18. Computer-aided engineering system for design of sequence arrays and lithographic masks

    DOEpatents

    Hubbell, E.A.; Morris, M.S.; Winkler, J.L.

    1996-11-05

    An improved set of computer tools for forming arrays is disclosed. According to one aspect of the invention, a computer system is used to select probes and design the layout of an array of DNA or other polymers with certain beneficial characteristics. According to another aspect of the invention, a computer system uses chip design files to design and/or generate lithographic masks. 14 figs.

  19. Electronic characterization of lithographically patterned microcoils for high sensitivity NMR detection.

    PubMed

    Demas, Vasiliki; Bernhardt, Anthony; Malba, Vince; Adams, Kristl L; Evans, Lee; Harvey, Christopher; Maxwell, Robert S; Herberg, Julie L

    2009-09-01

    Nuclear magnetic resonance (NMR) offers a non-destructive, powerful, structure-specific analytical method for the identification of chemical and biological systems. The use of radio frequency (RF) microcoils has been shown to increase the sensitivity in mass-limited samples. Recent advances in micro-receiver technology have further demonstrated a substantial increase in mass sensitivity [D.L. Olson, T.L. Peck, A.G. Webb, R.L. Magin, J.V. Sweedler, High-resolution microcoil H-1-NMR for mass-limited, nanoliter-volume samples, Science 270 (5244) (1995) 1967-1970]. Lithographic methods for producing solenoid microcoils possess a level of flexibility and reproducibility that exceeds previous production methods, such as hand winding microcoils. This paper presents electrical characterizations of RF microcoils produced by a unique laser lithography system that can pattern three dimensional surfaces and compares calculated and experimental results to those for wire wound RF microcoils. We show that existing optimization conditions for RF coil design still hold true for RF microcoils produced by lithography. Current lithographic microcoils show somewhat inferior performance to wire wound RF microcoils due to limitations in the existing electroplating technique. In principle, however, when the pitch of the RF microcoil is less than 100mum lithographic coils should show comparable performance to wire wound coils. In the cases of larger pitch, wire cross sections can be significantly larger and resistances lower than microfabricated conductors.

  20. Electronic characterization of lithographically patterned microcoils for high sensitivity NMR detection

    NASA Astrophysics Data System (ADS)

    Demas, Vasiliki; Bernhardt, Anthony; Malba, Vince; Adams, Kristl L.; Evans, Lee; Harvey, Christopher; Maxwell, Robert S.; Herberg, Julie L.

    2009-09-01

    Nuclear magnetic resonance (NMR) offers a non-destructive, powerful, structure-specific analytical method for the identification of chemical and biological systems. The use of radio frequency (RF) microcoils has been shown to increase the sensitivity in mass-limited samples. Recent advances in micro-receiver technology have further demonstrated a substantial increase in mass sensitivity [D.L. Olson, T.L. Peck, A.G. Webb, R.L. Magin, J.V. Sweedler, High-resolution microcoil H-1-NMR for mass-limited, nanoliter-volume samples, Science 270 (5244) (1995) 1967-1970]. Lithographic methods for producing solenoid microcoils possess a level of flexibility and reproducibility that exceeds previous production methods, such as hand winding microcoils. This paper presents electrical characterizations of RF microcoils produced by a unique laser lithography system that can pattern three dimensional surfaces and compares calculated and experimental results to those for wire wound RF microcoils. We show that existing optimization conditions for RF coil design still hold true for RF microcoils produced by lithography. Current lithographic microcoils show somewhat inferior performance to wire wound RF microcoils due to limitations in the existing electroplating technique. In principle, however, when the pitch of the RF microcoil is less than 100 μm lithographic coils should show comparable performance to wire wound coils. In the cases of larger pitch, wire cross sections can be significantly larger and resistances lower than microfabricated conductors.

  1. Electronic Characterization of Lithographically Patterned Microcoils for High Sensitivity NMR Detection

    SciTech Connect

    Demas, V; Bernhardt, A; Malba, V; Adams, K L; Evans, L; Harvey, C; Maxwell, R S; Herberg, J L

    2009-01-13

    Nuclear magnetic resonance (NMR) offers a non-destructive, powerful, structure-specific analytical method for the identification of chemical and biological systems. The use of radio frequency (RF) microcoils has been shown to increase the sensitivity in mass limited samples. Recent advances in micro-receiver technology have further demonstrated a substantial increase in mass sensitivity [1]. Lithographic methods for producing solenoid microcoils possess a level of flexibility and reproducibility that exceeds previous production methods, such as hand winding microcoils. This paper presents electrical characterizations of RF microcoils produced by a unique laser lithography system that can pattern three dimensional surfaces and compares calculated and experimental results to those for wire wound RF microcoils. We show that existing optimization conditions for RF coil design still hold true for RF microcoils produced by lithography. Current lithographic microcoils show somewhat inferior performance to wire wound RF microcoils due to limitations in the existing electroplating technique. In principle, however, when the pitch of the RF microcoil is less than 100 {micro}m lithographic coils should show comparable performance to wire wound coils. In the cases of larger pitch, wire cross sections can be significantly larger and resistances lower than microfabricated conductors.

  2. Yield-centric layout optimization with precise quantification of lithographic yield loss

    NASA Astrophysics Data System (ADS)

    Kobayashi, Sachiko; Kyoh, Suigen; Kinoshita, Koichi; Urakawa, Yukihiro; Morifuji, Eiji; Kuramoto, Satoshi; Inoue, Soichi

    2008-05-01

    Continuous shrinkage of the design rule in LSI devices brings about greater difficulty in the manufacturing process. Since not only process engineers' efforts but also yield-centric layout optimization is becoming increasingly important, such optimization has recently become a focus of interest. One of the approached is lithographic hotspot modification in design data. Using lithography compliance check and a hotspot fixing system in the early stage of design, design with wider process margin can be obtained. In order to achieve higher process yield after hotspot fixing, layout should be carefully optimized to decrease pattern-dependent yield loss. Since yield value for the design will fluctuate sensitively as designed pattern are modified, pattern should be optimized based on a comprehensive consideration of yield loss covering parametric, systematic and random effects. In this work, using lithography simulation, a lithographic yield loss model is defined and applied for precise quantification of process yield loss in 45 nm logic design. Yield loss values of each cell for lithographic, parametric and random effects are estimated, and then layouts through multiple layers are optimized to decrease total yield loss. As a result, litho-yield loss is greatly improved without deteriorating total yield value. Thus, layout is obtained that reflects an awareness of overall process yield.

  3. A state-of-the-art hotspot recognition system for full chip verification with lithographic simulation

    NASA Astrophysics Data System (ADS)

    Simmons, Mark C.; Kang, Jae-Hyun; Kim, Youngkeun; Park, Joung Il; Paek, Seung weon; Kim, Kee-sup

    2011-04-01

    In today's semiconductor industry, prior to wafer fabrication, it has become a desirable practice to scan layout designs for lithography-induced defects using advanced process window simulations in conjunction with corresponding manufacturing checks. This methodology has been proven to provide the highest level of accuracy when correlating systematic defects found on the wafer with those identified through simulation. To date, when directly applying this methodology at the full chip level, there has been unfavorable expenses incurred that are associated with simulation which are currently overshadowing its primary benefit of accuracy - namely, long runtimes and the requirement for an abundance of cpus. Considering the aforementioned, the industry has begun to lean towards a more practical application for hotspot identification that revolves around topological pattern recognition in an attempt to sidestep the simulation runtime. This solution can be much less costly when weighing against the negative runtime overhead of simulation. The apparent benefits of pattern matching are, however, counterbalanced with a fundamental concern regarding detection accuracy; topological pattern identification can only detect polygonal configurations, or some derivative of a configuration, which have been previously identified. It is evident that both systems have their strengths and their weaknesses, and that one system's strength is the other's weakness, and vice-versa. A novel hotspot detection methodology that utilizes pattern matching combined with lithographic simulation will be introduced. This system will attempt to minimize the negative aspects of both pattern matching and simulation. The proposed methodology has a high potential to decrease the amount of processing time spent during simulation, to relax the high cpu count requirement, and to maximize pattern matching accuracy by incorporating a multi-staged pattern matching flow prior to performing simulation on a reduced

  4. Staged mold for encapsulating hazardous wastes

    DOEpatents

    Unger, Samuel L.; Telles, Rodney W.; Lubowitz, Hyman R.

    1990-01-01

    A staged mold for stabilizing hazardous wastes for final disposal by molding an agglomerate of the hazardous wastes and encapsulating the agglomerate. Three stages are employed in the process. In the first stage, a first mold body is positioned on a first mold base, a mixture of the hazardous wastes and a thermosetting plastic is loaded into the mold, the mixture is mechanically compressed, heat is applied to cure the mixture to form a rigid agglomerate, and the first mold body is removed leaving the agglomerate sitting on the first mold base. In the second stage, a clamshell second mold body is positioned around the agglomerate and the first mold base, a powdered thermoplastic resin is poured on top of the agglomerate and in the gap between the sides of the agglomerate and the second mold body, the thermoplastic is compressed, heat is applied to melt the thermoplastic, and the plastic is cooled jacketing the agglomerate on the top and sides. In the third stage, the mold with the jacketed agglomerate is inverted, the first mold base is removed exposing the former bottom of the agglomerate, powdered thermoplastic is poured over the former bottom, the first mold base is replaced to compress the thermoplastic, heat is applied to melt the new thermoplastic and the top part of the jacket on the sides, the plastic is cooled jacketing the bottom and fusing with the jacketing on the sides to complete the seamless encapsulation of the agglomerate.

  5. Staged mold for encapsulating hazardous wastes

    DOEpatents

    Unger, Samuel L.; Telles, Rodney W.; Lubowitz, Hyman R.

    1988-01-01

    A staged mold for stabilizing hazardous wastes for final disposal by molding an agglomerate of the hazardous wastes and encapsulating the agglomerate. Three stages are employed in the process. In the first stage, a first mold body is positioned on a first mold base, a mixture of the hazardous wastes and a thermosetting plastic is loaded into the mold, the mixture is mechanically compressed, heat is applied to cure the mixture to form a rigid agglomerate, and the first mold body is removed leaving the agglomerate sitting on the first mold base. In the second stage, a clamshell second mold body is positioned around the agglomerate and the first mold base, a powdered thermoplastic resin is poured on top of the agglomerate and in the gap between the sides of the agglomerate and the second mold body, the thermoplastic is compressed, heat is applied to melt the thermoplastic, and the plastic is cooled jacketing the agglomerate on the top and sides. In the third stage, the mold with the jacketed agglomerate is inverted, the first mold base is removed exposing the former bottom of the agglomerate, powdered thermoplastic is poured over the former bottom, the first mold base is replaced to compress the thermoplastic, heat is applied to melt the new thermoplastic and the top part of the jacket on the sides, the plastic is cooled jacketing the bottom and fusing with the jacketing on the sides to complete the seamless encapsulation of the agglomerate.

  6. Flow behavior in liquid molding

    NASA Technical Reports Server (NTRS)

    Hunston, D.; Phelan, F.; Parnas, R.

    1992-01-01

    The liquid molding (LM) process for manufacturing polymer composites with structural properties has the potential to significantly lower fabrication costs and increase production rates. LM includes both resin transfer molding and structural reaction injection molding. To achieve this potential, however, the underlying science base must be improved to facilitate effective process optimization and implementation of on-line process control. The National Institute of Standards and Technology (NIST) has a major program in LM that includes materials characterization, process simulation models, on-line process monitoring and control, and the fabrication of test specimens. The results of this program are applied to real parts through cooperative projects with industry. The key feature in the effort is a comprehensive and integrated approach to the processing science aspects of LM. This paper briefly outlines the NIST program and uses several examples to illustrate the work.

  7. Injection molding of engineering plastics

    NASA Astrophysics Data System (ADS)

    Kalyon, Dilhan M.

    1991-03-01

    This final report summarizes the findings of a study in injection molding of engineering plastics. Two engineering plastic resins, i.e., unmodified grades of a polyetherimide and a poly (2,6-dimethyl-1,4-phenylene ether) were thoroughly characterized. The characterization included rheology, thermal properties and P-V-T behavior. The data were employed to predict various microstructural distributions including density, residual stress and birefringence distributions in compression and injection molded specimens of these two engineering plastics. The detailed microstructural distributions were also studied experimentally upon processing the two engineering plastics, employing instrumented machines and industrial practices. The experimental findings were elucidated under the light of the numerical simulation results. Overall, this study should furnish a first order understanding of the microstructure development in articles injection molded from amorphous engineering plastic resins.

  8. Electrowetting assisted air detrapping in transfer micromolding for difficult-to-mold microstructures.

    PubMed

    Li, Xiangming; Tian, Hongmiao; Wang, Chunhui; Li, Xin; Shao, Jinyou; Ding, Yucheng; Wang, Li

    2014-08-13

    As a widely applicable process for fabricating micro- or nanostructures, micromolding in atmosphere would require the removal or minimization of air-trapping in mold cavities so as to fill the liquid prepolymer fully into the mold for generating an exact polymer duplicate. This has been difficult, if not impossible, especially for a mold with high aspect ratio, varying size/shape, or isolated cavities because the air can be trapped inside such mold cavities in most variants of the molding process. This paper presents an electrowetting assisted transfer micromolding process to solve this problem. A feeding blade continuously supplies a UV-curable prepolymer over a dielectric-coated conductive mold placed on a progressively advancing stage. A voltage applied to the electrode pair composed of the feeding blade and mold generates an electrowetting of the prepolymer to the mold. The electrowetting allows for the three-phase contact line to pass progressively along the sidewalls and bottoms of the cavities, completely pushing out the air initially occupying the cavities, or generates an electrocapillary force large enough to pull the prepolymer deeply into the mold by compressing the air already trapped inside the cavities to a minimized volume. An experiment has been performed for micromolding with deep cavities of various shapes and sizes, demonstrating an essential improvement in the structural integrity of the polymer duplicates.

  9. On the applicability of the decentralized control mechanism extracted from the true slime mold: a robotic case study with a serpentine robot.

    PubMed

    Sato, Takahide; Kano, Takeshi; Ishiguro, Akio

    2011-06-01

    A systematic method for an autonomous decentralized control system is still lacking, despite its appealing concept. In order to alleviate this, we focused on the amoeboid locomotion of the true slime mold, and extracted a design scheme for the decentralized control mechanism that leads to adaptive behavior for the entire system, based on the so-called discrepancy function. In this paper, we intensively investigate the universality of this design scheme by applying it to a different type of locomotion based on a 'synthetic approach'. As a first step, we implement this design scheme to the control of a real physical two-dimensional serpentine robot that exhibits slithering locomotion. The experimental results show that the robot exhibits adaptive behavior and responds to the environmental changes; it is also robust against malfunctions of the body segments due to the local sensory feedback control that is based on the discrepancy function. We expect the results to shed new light on the methodology of autonomous decentralized control systems.

  10. Lithographic performance of an ASML i-line step-and-repeat system by using photosensitive Durimides

    NASA Astrophysics Data System (ADS)

    Pellens, Rudy J. M.; van Klaveren, Angelique; Voets, Rutger; van den Heuvel, Jean-Paul; Misat, Sylvain; Waterson, Pamela J.; Peterson, Laurie J.

    2003-03-01

    Fabrication processes of microdevices and integrated microsystems are indispensable for the development of Micro-Electro-Mechanical Systems (MEMS). Reduction lithography becomes an important step in many new applications requiring ultra thick photolayers, large Critical Dimensions (CD) and tight control limits. For this market segment, the ASML SA 5200 reduction step-and-repeat system is a cost-effective tool for the manufacture of advanced microelectronics, MEMS, and Integrated Circuits (ICs). Along with this trend, manufacturing and development engineers, in order to better predict process interactions and better estimate process manufacturing, increasingly utilize modeling and numerical simulations. This paper discusses the simulated and experimental lithographic performance of an i-line step-and-repeat system by using photosensitive DurimidesTM a photopolymer developed and commercialized by Arch Chemicals. These photopolymers are negative acting self-priming Polyimide precursors with a high photosensitivity, which provide thick layer exposure solutions with a wide process window. The excellent adhesion of DurimideTM films makes these materials suitable for MEMS, buffer-coat, and packaging applications. The range of film thicknesses used is from 6 μm up to 80 μm. Process windows for the different thicknesses are investigated and discussed in terms of Exposure Latitude (EL), Depth Of Focus (DOF), and Size linearity. The lithography simulator PROLITH/2 with thick resist option has been used for all modeling activities in this work. Also, an extensive comparison is made between simulated and experimental data.

  11. Contamination Barrier For Contour-Molding Material

    NASA Technical Reports Server (NTRS)

    Adams, James F.

    1988-01-01

    Release agent prevents molding compound from adhering to or contaminating surface. Cleaning agent, Turco 4215 NCLT, forms barrier preventing silicone molding compound from sticking to surface and leaving contaminating residue. Also see MFS-29243.

  12. National Allergy Bureau Pollen and Mold Report

    MedlinePlus

    ... Search Search AAAAI National Allergy Bureau Pollen and Mold Report Date: April 12, 2017 Location: San Antonio ( ... Service can automatically email you daily pollen and mold reports. Click here sign up! Return to Map ...

  13. MOLD-SPECIFIC QUANTITATIVE PCR: THE EMERGING STANDARD IN MOLD ANALYSIS

    EPA Science Inventory

    Molds can cause health problems like infections and allergies, destroy crops, and contaminate our food or pharmaceuticals. We can't avoid molds. Molds are essential players in the biological processes on earth, but we can now identify and quantify the molds that will be most pr...

  14. MOLD-SPECIFIC QUANTITATIVE PCR: THE EMERGING STANDARD IN MOLD ANALYSIS

    EPA Science Inventory

    Molds can cause health problems like infections and allergies, destroy crops, and contaminate our food or pharmaceuticals. We can't avoid molds. Molds are essential players in the biological processes on earth, but we can now identify and quantify the molds that will be most pr...

  15. Making Internal Molds Of Long, Curved Tubes

    NASA Technical Reports Server (NTRS)

    Burley, Richard K.

    1989-01-01

    Mold material carried to internal weld joint and removed after impression taken. Remotely operated device makes impression mold of interior surface of tube at weld joint. Mold provides indication of extent of mismatch between members at joint. Maneuvered to weld inspected through curved tube 3 in. in diameter by 50 in. long. Readily adapted to making molds to measure depth of corrosion in boiler tubes or other pipes.

  16. Making Internal Molds Of Long, Curved Tubes

    NASA Technical Reports Server (NTRS)

    Burley, Richard K.

    1989-01-01

    Mold material carried to internal weld joint and removed after impression taken. Remotely operated device makes impression mold of interior surface of tube at weld joint. Mold provides indication of extent of mismatch between members at joint. Maneuvered to weld inspected through curved tube 3 in. in diameter by 50 in. long. Readily adapted to making molds to measure depth of corrosion in boiler tubes or other pipes.

  17. Lithographic chip identification: meeting the failure analysis challenge

    NASA Astrophysics Data System (ADS)

    Perkins, Lynn; Riddell, Kevin G.; Flack, Warren W.

    1992-06-01

    This paper describes a novel method using stepper photolithography to uniquely identify individual chips for permanent traceability. A commercially available 1X stepper is used to mark chips with an identifier or `serial number' which can be encoded with relevant information for the integrated circuit manufacturer. The permanent identification of individual chips can improve current methods of quality control, failure analysis, and inventory control. The need for this technology is escalating as manufacturers seek to provide six sigma quality control for their products and trace fabrication problems to their source. This need is especially acute for parts that fail after packaging and are returned to the manufacturer for analysis. Using this novel approach, failure analysis data can be tied back to a particular batch, wafer, or even a position within a wafer. Process control can be enhanced by identifying the root cause of chip failures. Chip identification also addresses manufacturers concerns with increasing incidences of chip theft. Since chips currently carry no identification other than the manufacturer's name and part number, recovery efforts are hampered by the inability to determine the sales history of a specific packaged chip. A definitive identifier or serial number for each chip would address this concern. The results of chip identification (patent pending) are easily viewed through a low power microscope. Batch number, wafer number, exposure step, and chip location within the exposure step can be recorded, as can dates and other items of interest. An explanation of the chip identification procedure and processing requirements are described. Experimental testing and results are presented, and potential applications are discussed.

  18. Soft lithographic printing and transfer of photosensitive polymers: facile fabrication of free-standing structures and patterning fragile and unconventional substrates

    NASA Astrophysics Data System (ADS)

    Zhang, Yaozhong; Han, Jea-Hyeoung; Zhu, Likun; Shannon, Mark A.; Yeom, Junghoon

    2014-11-01

    Dry film photoresists (DF PRs) are widely used to perform photolithography on non-traditional substrates such as printing circuit boards, plastic sheets, or non-planar surfaces. Commercially available DF PRs are usually in a negative tone and rather thick, limiting lithographic resolution and versatility. The relatively large pressure required for lamination also prevents the technology from being used for delicate substrates. Here we present a modified soft-lithographic process, namely photoresist blanket transfer (PR BT), transferring a spin-coated PR film from a flat elastomeric stamp to a substrate. The elastomeric stamp is highly compliant, bringing the PR film into intimate contact with the substrate and eliminating the need for a large lamination pressure. Photolithography on unconventional substrates such as etched, fragile, and porous ones is demonstrated. Single or multiple transfers of PRs by BT are utilized to fabricate multilayer, free-standing, and re-entrant polymeric microstructures. A fragile and porous substrate such as an anodized aluminum oxide membrane can also be patterned using PR BT. Moreover, a reliable method to create metal electrodes and high surface area catalysts inside microchannels is discussed for novel microfluidic applications.

  19. Mold inhibition on unseasoned southern pine

    Treesearch

    Carol A. Clausen; Vina W. Yang

    2003-01-01

    Concerns about indoor air quality due to mold growth have increased dramatically in the United States. In the absence of moisture management, fungicides need to be developed for indoor use to control mold establishment. An ideal fungicide for prevention of indoor mold growth on wood-based materials needs to specifically prevent spore germination and provide long-term...

  20. HOW to Recognize and Control Sooty Molds

    Treesearch

    Kenneth J. Jr. Kessler

    1992-01-01

    Sooty molds are dark fungi that grow on honeydew excreted by sucking insects or on exudates from leaves of certain plants. Typically, sooty mold growths are composed of fungal complexes made up of ascomycetes and fungi imperfecti. Some of the common genera of fungi found in sooty mold complexes are Cladosporium, Aureobasidium, Antennariella, Limacinula, Scorias, and...

  1. The Mold that Almost Ate the Principal

    ERIC Educational Resources Information Center

    Barry, Wayne; Bishop, Chuck; Byars, Jennifer

    2006-01-01

    New-building mold was a bane for many home construction companies and new homeowners during the 1990s. It was not unusual to read or watch the news and see the tragedy played out in one's local community. Untold, however, is the story of the toll new-building mold can take on school systems and their principals, especially as these mold problems…

  2. Planning an Injection Mold Design Training Program.

    ERIC Educational Resources Information Center

    Allyn, Edward P.

    With the increased use of plastics worldwide the shortage of trained personnel in moldmaking and design for plastic injection molds is becoming critical. Local schools and community colleges should provide courses in mold design and mold making, since most workers presently learn while working under experienced designers on the job. Following this…

  3. Snow Mold Investigations in Eastern Washington

    Treesearch

    T. H. Filer; A. G. Law

    1961-01-01

    "Snow mold of turf" in the Pacific Northwest must include both Fusarium Patch caused by Calonectria graminicola (Berk and Br.) (conidial stage Fusarium nivale (Fr. ) CES.), and Gray snow mold caused by Typhula itoana Imai, which occur together to give a disease complex. Snow mold of turf is the most...

  4. The Mold that Almost Ate the Principal

    ERIC Educational Resources Information Center

    Barry, Wayne; Bishop, Chuck; Byars, Jennifer

    2006-01-01

    New-building mold was a bane for many home construction companies and new homeowners during the 1990s. It was not unusual to read or watch the news and see the tragedy played out in one's local community. Untold, however, is the story of the toll new-building mold can take on school systems and their principals, especially as these mold problems…

  5. Injection Molding of Plastics from Agricultural Materials

    SciTech Connect

    Bhattacharya, M.; Ruan, R.

    2001-02-22

    The objective of this research was to conduct a systematic study to relate injection molding parameters to properties of blends of starch and synthetic polymer. From this study, we wished to develop a thorough understanding of the injection molding process and gain significant insight into designing molds and aiding in developing products cheaply and efficiently.

  6. Attack of the Killer Mold Spores.

    ERIC Educational Resources Information Center

    Moore, Mary

    1999-01-01

    Describes experiences at the Arkansas State University at Jonesboro library when mold was discovered in a large portion of the monograph collection. Discusses causes of mold formation, equipment needed, news media coverage, staff involvement in the cleanup, and possible health hazards from mold. (LRW)

  7. Method for Molding Structural Parts Utilizing Modified Silicone Rubber

    NASA Technical Reports Server (NTRS)

    Weiser, Erik S. (Inventor); Baucom, Robert M. (Inventor); Snoha, John J. (Inventor)

    1998-01-01

    This invention improves upon a method for molding structural parts from preform material. Preform material to be used for the part is provided. A silicone rubber composition containing entrained air voids is prepared. The silicone rubber and preform material assembly is situated within a rigid mold cavity used to shape the preform material to die desired shape. The entire assembly is heated in a standard heating device so that the thermal expansion of the silicone rubber exerts the pressure necessary to force the preform material into contact with the mold container. The introduction of discrete air voids into the silicone rubber allows for accurately controlled pressure application on the preform material at the cure temperature.

  8. Method for molding structural parts utilizing modified silicone rubber

    NASA Technical Reports Server (NTRS)

    Weisner, Erik S. (Inventor); Baucom, Robert M. (Inventor); Snoha, John J. (Inventor)

    1994-01-01

    This invention improves upon a method for molding structural parts from preform material. Preform material to be used for the part is provided. A silicone rubber composition containing entrained air voids is prepared. The silicone rubber and preform material assembly is situated within a rigid mold cavity used to shape the preform material to the desired shape. The entire assembly is heated in a standard heating device so that the thermal expansion on the silicone rubber exerts the pressure necessary to force the preform material into contact with the mold container. The introduction of discrete air voids into the silicone rubber allows for accurately controlled pressure application on the preform material at the cure temperature.

  9. Surface Replication of Molded Products with Microneedle Features in Injection Molding

    NASA Astrophysics Data System (ADS)

    Uchiumi, Kazuyasu; Takayama, Tetsuo; Ito, Hiroshi; Inou, Akinori

    Micro-molding of microneedle features was conducted using several injection-molding techniques. Injection compression molding and injection molding were performed with supercritical carbon dioxide fluid and with or without vacuum processing inside the mold cavity. Effects of process parameters on processability and surface replication of the molded parts were evaluated. The height replication ratio for microneedles was improved using injection compression molding. At a shorter compression stroke, the needle height was improved, and the influence of compression delay time was also small. Moreover, the effects of vacuum processing inside the mold cavity under the filling process were slight. The height replication ratio for microneedles showed the highest values using injection molding using supercritical carbon dioxide fluid with vacuum inside the mold cavity.

  10. ALLERGIC POTENTIAL OF INDOOR MOLDS

    EPA Science Inventory

    Many fungi have been associated with allergic lung disease, but few are well studied and even fewer allergens of fungal origin are well characterized. Exposure to damp moldy environments has been associated with the exacerbation of asthma, but the role of molds in the induction o...

  11. ALLERGIC POTENTIAL OF INDOOR MOLDS

    EPA Science Inventory

    Many fungi have been associated with allergic lung disease, but few are well studied and even fewer allergens of fungal origin are well characterized. Exposure to damp moldy environments has been associated with the exacerbation of asthma, but the role of molds in the induction o...

  12. Molded Concrete Center Mine Wall

    NASA Technical Reports Server (NTRS)

    Lewis, E. V.

    1987-01-01

    Proposed semiautomatic system forms concrete-foam wall along middle of coal-mine passage. Wall helps support roof and divides passage into two conduits needed for ventilation of coal face. Mobile mold and concrete-foam generator form sections of wall in place.

  13. Is Mold the New Asbestos?

    ERIC Educational Resources Information Center

    Colgan, Craig

    2003-01-01

    Mold and indoor air quality (IAQ) are matters of major concern to architects and their educational clients. The Environmental Protection Agency's Indoor Air Quality Tools for Schools program offers help to districts seeking to tackle IAQ issues. Strengthening community relations is one way to be ready in case of a bad environmental or IAQ report.…

  14. ANIMAL MODELS OF MOLD ALLERGY

    EPA Science Inventory

    The concept of molds as causative agents for allergy/asthma is not new. In fact many fungal genera have been associated with allergic lung disease, but only a few fungi are well studied and even fewer fungal allergens well characterized. The complexity and variety of fungal pro...

  15. Molded Concrete Center Mine Wall

    NASA Technical Reports Server (NTRS)

    Lewis, E. V.

    1987-01-01

    Proposed semiautomatic system forms concrete-foam wall along middle of coal-mine passage. Wall helps support roof and divides passage into two conduits needed for ventilation of coal face. Mobile mold and concrete-foam generator form sections of wall in place.

  16. Is Mold the New Asbestos?

    ERIC Educational Resources Information Center

    Colgan, Craig

    2003-01-01

    Mold and indoor air quality (IAQ) are matters of major concern to architects and their educational clients. The Environmental Protection Agency's Indoor Air Quality Tools for Schools program offers help to districts seeking to tackle IAQ issues. Strengthening community relations is one way to be ready in case of a bad environmental or IAQ report.…

  17. ANIMAL MODELS OF MOLD ALLERGY

    EPA Science Inventory

    The concept of molds as causative agents for allergy/asthma is not new. In fact many fungal genera have been associated with allergic lung disease, but only a few fungi are well studied and even fewer fungal allergens well characterized. The complexity and variety of fungal pro...

  18. Injection molding ceramics to high green densities

    NASA Technical Reports Server (NTRS)

    Mangels, J. A.; Williams, R. M.

    1983-01-01

    The injection molding behavior of a concentrated suspension of Si powder in wax was studied. It was found that the injection molding behavior was a function of the processing techniques used to generate the powder. Dry ball-milled powders had the best molding behavior, while air classified and impact-milled powders demonstrated poorer injection moldability. The relative viscosity of these molding batches was studied as a function of powder properties: distribution shape, surface area, packing density, and particle morphology. The experimental behavior, in all cases, followed existing theories. The relative viscosity of an injection molding composition composed of dry ball-milled powders could be expressed using Farris' relation.

  19. HIGH TEMPERATURE REFRACTORY COATING FOR GRAPHITE MOLDS

    DOEpatents

    Stoddard, S.D.

    1958-10-21

    An improved foundry mold coating for use with graphite molds used in the casting of uranium is presented. The refractory mold coating serves to keep the molten uranium from contact with graphite of the mold and thus prevents carbon pickup by the molten metal. The refractory coating is made by dry mixing certain specific amounts of aluminum oxide, bentonite, Tennessee ball clay, and a soluble silicate salt. Water is then added to the mixture and the suspension thus formed is applied by spraying onto the mold.

  20. Area selective atomic layer deposition: use of lithographically defined polymer masking layers for the deposition of titanium dioxide

    NASA Astrophysics Data System (ADS)

    Sinha, Ashwini; Hess, Dennis W.; Henderson, Clifford L.

    2005-05-01

    Atomic layer deposition (ALD) is a promising method for depositing high quality, conformal, ultra-thin films. The ability to perform area selective ALD would provide a number of benefits including a reduction in the cost and number of process steps required for patternwise deposition of materials, elimination of possible substrate and device damage induced by plasma etching of thin films, and ability to direct pattern materials that are difficult to etch. Previous attempts have been made to develop area selective ALD processes based on the use of self-assembled monolayers (SAMs). In these schemes, the SAM layers were used to selectively passivate specific regions of a substrate surface and thus prevent ALD. However, the process times required for SAM deposition and problems with SAM defectivity have limited the practical application of such methods. This paper presents a new approach to area selective atomic layer deposition techniques (ASALDT) based on the use of lithographically definable polymeric masking layers that allow deposition only in selected areas of a substrate. It is shown that there are a number of factors that must be considered in designing such patternable polymeric masking materials and processes including: reactivity of the polymer with the ALD precursor species, diffusion of ALD precursors through the polymer mask, and remnant precursor content in the masking film during ALD cycling. Finally, successful direct patterned deposition of TiO2 is demonstrated using a poly(methyl methacrylate) masking layer that has been patterned using deep-UV lithography.

  1. Methods for joint optimization of mask and design targets for improving lithographic process window

    NASA Astrophysics Data System (ADS)

    Banerjee, Shayak; Agarwal, Kanak B.; Orshansky, Michael

    2013-04-01

    Low-k1 lithography results in features that suffer from poor lithographic yield in the presence of process variation. The problem is especially pronounced for lower-level metals used for local routing, where bi-directionality and tight pitches give rise to lithography unfriendly layout patterns. However, there exists inherent unutilized flexibility in design shapes, e.g., one can modify such wires without significantly affecting design behavior. We develop two different techniques to simultaneously modify mask and design shapes during optical proximity correction (OPC) to improve lithographic yield of low-level metal layers. The methods utilize image slope information, which is available during OPC image simulations at no extra cost, as a measure of lithographic process window. We first propose a method that identifies fragments with low normalized image log slope (NILS) and then use this NILS information to guide dynamic target modification between iterations of OPC. The method uses a pre-characterized lookup table to assign a different magnitude of local target correction to different NILS bins. Next we develop an optimization flow where we derive a cost function that maximizes both contour fidelity and robustness to drive our simultaneous mask and target optimization (SMATO) method. We develop analytical equations to predict the cost for a given mask and target modification and use a fast algorithm to minimize this cost function to obtain an optimal mask and target solution. Our experiments on sample 1× (M1) layouts show that the use of SMATO reduces the process manufacturability index (PMI) by 15.4% compared with OPC, which further leads to 69% reduction in the number of layout hotspots. Additionally, such improvement is obtained at low average runtime overhead (5.5%). Compared with process window optical proximity correction (PWOPC), we observe 4.6% improvement in PMI at large (2.6×) improvement in runtime.

  2. Formation of Thick, Large-Area Nanoparticle Superlatices in Lithographically Defined Geometries

    SciTech Connect

    Akey, A.; Yang, L.; Lu, C.; Herman, I.P.

    2010-03-31

    Superlattices of colloidal nanocrystals hold the promise of new nanomaterials with tunable properties. The positioning and size of these structures are often poorly controlled after self-assembly from the solution phase, making studies of their properties difficult. We report the fabrication of {approx}100 layer thick, three-dimensional superlattices on a substrate with controlled lateral placement. This novel fabrication technique generates long-range order over the micrometer scale and controlled placement by employing lithographic patterning and microfluidic flow. Keywords: Nanoparticles; superlattice; self assembly; microfluidics; ordered array.

  3. Analytical approach to the impact of polarization aberration on lithographic imaging.

    PubMed

    Tu, Yuanying; Wang, Xiangzhao; Li, Sikun; Cao, Yuting

    2012-06-01

    An analytical approach to the impact of polarization aberration on lithographic imaging is proposed. The linear relationship between image placement error (IPE) of alternating phase-shifting mask (Alt-PSM) and odd aberration items of polarization aberrations, as well as that between best focus shift (BFS) of Alt-PSM and even aberration items of polarization aberrations are established by analytical equations, respectively. The validity of the linear relationships is demonstrated by numerical results. The differences and connections between scalar aberration and polarization aberration are briefly discussed based on these linear relationships.

  4. Healing of lithographically introduced cracks in glass and glass-containing ceramics

    SciTech Connect

    Ackler, H.D.

    1998-12-01

    The morphological evolution of lithographically defined cracklike flaws in glass and glass-containing ceramics was studied at elevated temperatures. The systems studied have glass contents from 100 to approximately 0.5 vol%, providing insight to the contribution of viscous flow of the glass to crack healing over a range of glass contents spanning many industrial ceramics. Healing behavior is found to be controlled by viscous flow of glass in all cases except the lowest glass content, for which significant mass transport is only accomplished by diffusional mechanisms. This implies a change of mechanism below some critical glass content.

  5. Optimal character-size exploration for increasing throughput of MCC lithographic systems

    NASA Astrophysics Data System (ADS)

    Sugihara, Makoto

    2009-03-01

    We propose a character size optimization technique to enhance throughput of multi-column-cell (MCC) lithographic systems in which transistor patterns are projected with multiple column cells in parallel. Each and every column cell is capable of projecting patterns with character projection (CP) and variable shaped beam (VSB) methods. Seeking the optimal character size of characters contributes to minimizing the number of EB shots and reducing the fabrication cost for ICs. Experimental results show that the character size optimization technique reduced 70.6% of EB shots in the best case with an available electron beam size.

  6. Lithographically defined aluminum nitride cross-sectional Lamé mode resonators

    NASA Astrophysics Data System (ADS)

    Chen, G.; Cassella, C.; Qian, Z.; Hummel, G. E.; Rinaldi, M.

    2017-03-01

    This paper reports on aluminum nitride (AlN) cross-sectional Lamé mode resonators (CLMRs) showing high electromechanical coupling coefficient (kt{2} ) in excess of 4% in a lithographically defined 307 MHz frequency range around 920 MHz. In addition, we report the performance of a CLMR showing a figure of merit (FoM, defined as the product of quality factor, Q, and kt{2} ) in excess of 85. To the best of the authors’ knowledge, such FoM value is the highest reported for AlN resonators using interdigitated metal electrodes (IDTs).

  7. Phylogeny mandalas of birds using the lithographs of John Gould's folio bird books.

    PubMed

    Hasegawa, Masami; Kuroda, Sayako

    2016-12-09

    The phylogeny mandala, which is a circular phylogeny with photos or drawings of species, is a suitable way to show visually how the biodiversity has developed in the course of evolution as clarified by the molecular phylogenetics. In this article, in order to demonstrate the recent progress of avian molecular phylogenetics, six phylogeny mandalas of various taxonomic groups of birds are presented with the lithographs of John Gould's folio bird books; i.e., (1) whole Aves, (2) Passeriformes, (3) Paradisaeidae in Corvoidea (Passeriformes), (4) Meliphagoidea (Passeriformes), (5) Trochili in Apodiformes, and (6) Galliformes.

  8. Process influences and correction possibilities for high precision injection molded freeform optics

    NASA Astrophysics Data System (ADS)

    Dick, Lars; Risse, Stefan; Tünnermann, Andreas

    2016-08-01

    Modern injection molding processes offer a cost-efficient method for manufacturing high precision plastic optics for high volume applications. Besides form deviation of molded freeform optics, internal material stress is a relevant influencing factor for the functionality of a freeform optics in an optical system. This paper illustrates dominant influence parameters of an injection molding process relating to form deviation and internal material stress based on a freeform demonstrator geometry. Furthermore, a deterministic and efficient way for 3D mold correcting of systematic, asymmetrical shrinkage errors is shown to reach micrometer range shape accuracy at diameters up to 40 mm. In a second case, a stress-optimized parameter combination using unusual molding conditions was 3D corrected to reach high precision and low stress freeform polymer optics.

  9. Effect of permanganate treatment on through mold vias for an embedded wafer level package

    NASA Astrophysics Data System (ADS)

    Park, Se-Hoon; Park, Ji-Yeon; Kim, Young-Ho

    2013-07-01

    In this study, a through mold via (TMV) interconnect was developed for an embedded wafer level package (EMWLP) to enable 3D packing applications. The effects of the shape and surface roughness of the epoxy molding wafer on the quality of electroless Cu metallization were investigated for the vertical interconnection. The mold compound is a composite material composed of epoxy resin and filler particles. Therefore, the effect of the amount of filler particles was studied to optimize the shape of the epoxy molding by applying two types of laser drilling modes. In addition, the electroless Cu plating process was optimized to deposit a Cu seed layer along the TMV sidewall. To optimize the TMV process, a desmear process was applied to improve the shape of the TMV sidewall and adhesion between the epoxy molding compound and the dielectric polymer for multilayer metallization.

  10. Injection-molded replication of binary optic structures

    NASA Astrophysics Data System (ADS)

    Nisper, Jon K.

    1995-12-01

    Application of molded plastics to precision optical systems has required significant advances in both the design and fabrication of these optical components. Tighter fabrication tolerances and improved transmitted wavefront quality are being achieved with each passing year. Recently, interest has focused on the particular challenge of injection molded diffractive optic structures. Binary optics are generated using VLSI techniques of microlithography and dry etching to produce a diffractive structure with submicron accuracy. The cost incurred in wafer scale fabrication of individual elements is quite high. By precise mastering, detailed mold design and careful process control, binary optics can be successfully replicated in plastic materials allowing significantly lower costs. This paper will address three specific applications of mass produced diffractive structures. A hybrid refractive/diffractive lens has been designed and produced in acrylic; a set of complex diffractive fanout gratings has been produced in acrylic, polycarbonate, polymethylpentene, and cyclic olefin copolymer; and a diode laser collimator/corrector has recently been successfully molded in polycarbonate. Detailed results highlighting the fidelity of the replicated surface will be included.

  11. [Mold infections in lung transplants].

    PubMed

    Solé, Amparo; Ussetti, Piedad

    2014-01-01

    Invasive infections by molds, mainly Aspergillus infections, account for more than 10% of infectious complications in lung transplant recipients. These infections have a bimodal presentation: an early one, mainly invading bronchial airways, and a late one, mostly focused on lung or disseminated. The Aspergillus colonization at any time in the post-transplant period is one of the major risk factors. Late colonization, together with chronic rejection, is one of the main causes of late invasive forms. A galactomannan value of 0.5 in bronchoalveolar lavage is currently considered a predictive factor of pulmonary invasive infection. There is no universal strategy in terms of prophylaxis. Targeted prophylaxis and preemptive treatment instead of universal prophylaxis, are gaining more followers. The therapeutic drug monitoring level of azoles is highly recommended in the treatment. Monotherapy with voriconazole is the treatment of choice in invasive aspergillosis; combined antifungal therapies are only recommended in severe, disseminated, and other infections due to non-Aspergillus molds.

  12. High Temperature Transfer Molding Resins

    NASA Technical Reports Server (NTRS)

    Connell, John W. (Inventor); Smith, Joseph G., Jr. (Inventor); Hergenrother, Paul M. (Inventor)

    2000-01-01

    High temperature resins containing phenylethynyl groups that are processable by transfer molding have been prepared. These phenylethynyl containing oligomers were prepared from aromatic diamines containing phenylethynyl groups and various ratios of phthalic anhydride and 4-phenylethynlphthalic anhydride in glacial acetic acid to form a mixture of imide compounds in one step. This synthetic approach is advantageous since the products are a mixture of compounds and consequently exhibit a relatively low melting temperature. In addition, these materials exhibit low melt viscosities which are stable for several hours at 210-275 C, and since the thermal reaction of the phenylethynyl group does not occur to any appreciable extent at temperatures below 300 C, these materials have a broad processing window. Upon thermal cure at approximately 300-350 C, the phenylethynyl groups react to provide a crosslinked resin system. These new materials exhibit excellent properties and are potentially useful as adhesives, coatings, films, moldings and composite matrices.

  13. Microelectronics plastic molded packaging

    SciTech Connect

    Johnson, D.R.; Palmer, D.W.; Peterson, D.W.

    1997-02-01

    The use of commercial off-the-shelf (COTS) microelectronics for nuclear weapon applications will soon be reality rather than hearsay. The use of COTS for new technologies for uniquely military applications is being driven by the so-called Perry Initiative that requires the U.S. Department of Defense (DoD) to accept and utilize commercial standards for procurement of military systems. Based on this philosophy, coupled with several practical considerations, new weapons systems as well as future upgrades will contain plastic encapsulated microelectronics. However, a conservative Department of Energy (DOE) approach requires lifetime predictive models. Thus, the focus of the current project is on accelerated testing to advance current aging models as well as on the development of the methodology to be used during WR qualification of plastic encapsulated microelectronics. An additional focal point involves achieving awareness of commercial capabilities, materials, and processes. One of the major outcomes of the project has been the definition of proper techniques for handling and evaluation of modern surface mount parts which might be used in future systems. This program is also raising the familiarity level of plastic within the weapons complex, allowing subsystem design rules accommodating COTS to evolve. A two year program plan is presented along with test results and commercial interactions during this first year.

  14. Onychomycosis due to opportunistic molds*

    PubMed Central

    Martínez-Herrera, Erick Obed; Arroyo-Camarena, Stefanie; Tejada-García, Diana Luz; Porras-López, Carlos Francisco; Arenas, Roberto

    2015-01-01

    BACKGROUND: Onychomycosis are caused by dermatophytes and Candida, but rarely by non- dermatophyte molds. These opportunistic agents are filamentous fungi found as soil and plant pathogens. OBJECTIVES: To determine the frequency of opportunistic molds in onychomycosis. METHODS: A retrospective analysis of 4,220 cases with onychomycosis, diagnosed in a 39-month period at the Institute of Dermatology and Skin surgery "Prof. Dr. Fernando A. Cordero C." in Guatemala City, and confirmed with a positive KOH test and culture. RESULTS: 32 cases (0.76%) of onychomycosis caused by opportunistic molds were confirmed. The most affected age group ranged from 41 to 65 years (15 patients, 46.9%) and females were more commonly affected (21 cases, 65.6%) than males. Lateral and distal subungual onychomycosis (OSD-L) was detected in 20 cases (62.5%). The microscopic examination with KOH showed filaments in 19 cases (59.4%), dermatophytoma in 9 cases (28.1%), spores in 2 cases (6.25%), and filaments and spores in 2 cases (6.25%). Etiologic agents: Aspergillus sp., 11 cases (34.4%); Scopulariopsis brevicaulis, 8 cases (25.0%); Cladosporium sp., 3 cases (9.4%); Acremonium sp., 2 cases (6.25%); Paecilomyces sp., 2 cases (6.25%); Tritirachium oryzae, 2 cases (6.25%); Fusarium sp., Phialophora sp., Rhizopus sp. and Alternaria alternate, 1 case (3.1%) each. CONCLUSIONS: We found onychomycosis by opportunistic molds in 0.76% of the cases and DLSO was present in 62.5%. The most frequent isolated etiological agents were: Aspergillus sp. and Scopulariopsis brevicaulis. PMID:26131862

  15. Quantum confinement effects in lithographic sub-5 nm Silicon nanowire fets and integration of si nanograting fet biosensors

    NASA Astrophysics Data System (ADS)

    Trivedi, Krutarth B.

    In recent years, widespread accessibility to reliable nanofabrication techniques such as high resolution electron beam lithography as well as development of innovative techniques such as nanoimprint lithography and chemically grown nano-materials like carbon nanotubes and graphene have spurred a boom in many fields of research involving nanoscale features and devices. The breadth of fields in which nanoscale features represent a new paradigm is staggering. Scaling down device dimensions to nanoscale enables non-classical quantum behavior and allows for interaction with similarly sized natural materials, like proteins and DNA, as never before, affording an unprecedented level of performance and control and fostering a seemingly boundless array of unique applications. Much of the research effort has been directed toward understanding such interactions to leverage the potential of nanoscale devices to enhance electronic and medical technology. In keeping with the spirit of application based research, my graduate research career has spanned the development of nanoimprint techniques and devices for novel applications, demonstration and study of sub-5 nm Si nanowire FETs exhibiting tangible performance enhancement over conventional MOSFETs, and development of an integrated Si nanograting FET based biosensor and related framework. The following dissertation details my work in fabrication of sub-5 nm Si nanowire FETs and characterization of quantum confinement effects in charge transport of FETs with 2D and 1D channel geometry, fabrication and characterization of schottky contact Si nanograting FET sensors, integration of miniaturized Si nanograting FET biosensors into Chip-in-Strip(c) packaging, development of an automated microfluidic sensing system, and investigation of electrochemical considerations in the Si nanograting FET biosensor gate stack followed by development of a novel patent-pending strategy for a lithographically patterned on-chip gate electrode.

  16. Soft Lithographic Functionalization and Patterning Oxide-free Silicon and Germanium

    PubMed Central

    Bowers, Carleen M.; Toone, Eric J.; Clark, Robert L.; Shestopalov, Alexander A.

    2011-01-01

    The development of hybrid electronic devices relies in large part on the integration of (bio)organic materials and inorganic semiconductors through a stable interface that permits efficient electron transport and protects underlying substrates from oxidative degradation. Group IV semiconductors can be effectively protected with highly-ordered self-assembled monolayers (SAMs) composed of simple alkyl chains that act as impervious barriers to both organic and aqueous solutions. Simple alkyl SAMs, however, are inert and not amenable to traditional patterning techniques. The motivation for immobilizing organic molecular systems on semiconductors is to impart new functionality to the surface that can provide optical, electronic, and mechanical function, as well as chemical and biological activity. Microcontact printing (μCP) is a soft-lithographic technique for patterning SAMs on myriad surfaces.1-9 Despite its simplicity and versatility, the approach has been largely limited to noble metal surfaces and has not been well developed for pattern transfer to technologically important substrates such as oxide-free silicon and germanium. Furthermore, because this technique relies on the ink diffusion to transfer pattern from the elastomer to substrate, the resolution of such traditional printing is essentially limited to near 1 μm.10-16 In contrast to traditional printing, inkless μCP patterning relies on a specific reaction between a surface-immobilized substrate and a stamp-bound catalyst. Because the technique does not rely on diffusive SAM formation, it significantly expands the diversity of patternable surfaces. In addition, the inkless technique obviates the feature size limitations imposed by molecular diffusion, facilitating replication of very small (<200 nm) features.17-23 However, up till now, inkless μCP has been mainly used for patterning relatively disordered molecular systems, which do not protect underlying surfaces from degradation. Here, we report a

  17. Soft lithographic functionalization and patterning oxide-free silicon and germanium.

    PubMed

    Bowers, Carleen M; Toone, Eric J; Clark, Robert L; Shestopalov, Alexander A

    2011-12-16

    The development of hybrid electronic devices relies in large part on the integration of (bio)organic materials and inorganic semiconductors through a stable interface that permits efficient electron transport and protects underlying substrates from oxidative degradation. Group IV semiconductors can be effectively protected with highly-ordered self-assembled monolayers (SAMs) composed of simple alkyl chains that act as impervious barriers to both organic and aqueous solutions. Simple alkyl SAMs, however, are inert and not amenable to traditional patterning techniques. The motivation for immobilizing organic molecular systems on semiconductors is to impart new functionality to the surface that can provide optical, electronic, and mechanical function, as well as chemical and biological activity. Microcontact printing (μCP) is a soft-lithographic technique for patterning SAMs on myriad surfaces. Despite its simplicity and versatility, the approach has been largely limited to noble metal surfaces and has not been well developed for pattern transfer to technologically important substrates such as oxide-free silicon and germanium. Furthermore, because this technique relies on the ink diffusion to transfer pattern from the elastomer to substrate, the resolution of such traditional printing is essentially limited to near 1 μm. In contrast to traditional printing, inkless μCP patterning relies on a specific reaction between a surface-immobilized substrate and a stamp-bound catalyst. Because the technique does not rely on diffusive SAM formation, it significantly expands the diversity of patternable surfaces. In addition, the inkless technique obviates the feature size limitations imposed by molecular diffusion, facilitating replication of very small (<200 nm) features. However, up till now, inkless μCP has been mainly used for patterning relatively disordered molecular systems, which do not protect underlying surfaces from degradation. Here, we report a simple, reliable

  18. Capillarity in metal casting mold filling

    NASA Astrophysics Data System (ADS)

    Hilden, Jon L.

    In metal casting processes, surface tension of the molten metal typically resists filling of the metal into the mold. The effects are greater for smaller mold cavities, and ultimately, the smallest cavities may not be filled. Surface tension forces can be overcome by applying pressure (head) to the molten metal, thus forcing metal into the cavities. However, a pressure-window will exist, too little pressure resulting in non-filled cavities and too much pressure resulting in penetration of the mold, which is itself porous. Filling-pressure windows are investigated for cylindrical-shaped mold cavities on both a theoretical and experimental basis. The lower bound of the filling pressure window is examined by treating cylindrical mold cavities as cylinders lined with packed spheres representing mold particles. The upper bound is examined by treating the mold as a 3-D array of close-packed spheres. The experimental work concerns industrial-scale vacuum investment casting of superalloy IN718 into molds containing various cylindrical mold cavities at various heights (heads). The experimental results are found to be in good agreement with the numerical modeling predictions for filling of rough (sphere-lined) cylindrical mold cavities.

  19. Physical properties and antifungal activity of bioactive films containing Wickerhamomyces anomalus killer yeast and their application for preservation of oranges and control of postharvest green mold caused by Penicillium digitatum.

    PubMed

    Aloui, Hajer; Licciardello, Fabio; Khwaldia, Khaoula; Hamdi, Moktar; Restuccia, Cristina

    2015-05-04

    This study assessed the ability of two bio-based films, obtained from sodium alginate (NaAlg) and locust bean gum (LBG), to protect the viability of Wickerhamomyces anomalus cells and control the growth of Penicillium digitatum. The effect of microbial cell incorporation on physical properties of the developed films was evaluated in terms of barrier, mechanical and optical properties. Furthermore, the application of these two matrices as bioactive coatings was investigated in order to evaluate their efficacy in preserving the postharvest quality of 'Valencia' oranges and inhibiting the growth of P. digitatum on artificially inoculated fruits. Results showed that NaAlg and LBG films were able to maintain more than 85% of the initial W. anomalus yeast population and that the developed films incorporating the killer yeast completely inhibited the growth of P. digitatum in synthetic medium. Likewise, NaAlg and LBG coatings enriched with W. anomalus yeast were effective at reducing weight loss and maintaining firmness of 'Valencia' oranges during storage, and reduced green mold in inoculated fruits by more than 73% after 13 days.

  20. Improving the lithographic process window using directed self-assembly-aware printing assist features

    NASA Astrophysics Data System (ADS)

    Latypov, Azat; Coskun, Tamer H.

    2015-07-01

    Variation in the shape of directed self-assembly (DSA) prepatterns caused by lithographical process variability is one of the significant contributors to the placement error in DSA patterning. DSA-aware printing assist features (PrAFs) can be used to reduce the sensitivity of DSA prepatterns to lithographical process variability, with the printed sidelobes resulting from these PrAFs being "sealed" during the DSA step of the process. For instance, in a graphoepitaxy DSA process, where confinement wells are formed by deep ultraviolet (DUV) lithography, the process window of the DUV lithography process may be improved by using PrAFs, as long as the confinement wells resulting from these PrAFs are sized and shaped so that they do not etch transfer into the substrate due to etch-resistant outcomes of the DSA process. A method to optimize the placement of these DSA-aware PrAFs is presented, along with a method utilizing a regular array of etch-resistant confinement wells with localized modifications of their size or shape to form etch-transferrable features. Both methods are tested and verified in simulations of DUV lithography and DSA.

  1. Lithographic characterization of low-order aberrations in a 0.3-NAEUV microfield exposure tool

    SciTech Connect

    Naulleau, Patrick; Cain, Jason; Dean, Kim; Goldberg, Kenneth A.

    2006-03-01

    Although tremendous progress has been made in the crucial area of fabrication of extreme ultraviolet (EUV) projection optics, the realization diffraction-limited high numerical aperture (NA) optics (above 0.2 NA) remains a concern. The highest NA EUV optics available to date are the 0.3-NA Microfield Exposure Tool (MET) optics used in an experimental exposure station at Lawrence Berkeley National Laboratory [1] and commercial METs [2] at Intel and SEMATECH-North. Even though these optics have been interferometrically demonstrated to achieve diffraction-limited wavefront quality, the question remains as to whether or not such performance levels can be maintained after installation of the optics into the exposure tool. Printing-based quantitative aberration measurements provide a convenient mechanism for the characterization of the optic wavefront error in the actual lithography tool. We present the lithographic measurement of low-order aberrations in the Berkeley MET tool, including a quantitative measurement of astigmatism and spherical error and a qualitative measurement of coma. The lithographic results are directly compared to interferometry results obtained from the same optic. Measurements of the Berkeley MET indicate either an alignment drift or errors in the interferometry on the order of 0.5 to 1 nm.

  2. Transfer molding processes for nanoscale patterning of poly-L-lactic acid (PLLA) films

    NASA Astrophysics Data System (ADS)

    Dhakal, Rabin; Peer, Akshit; Biswas, Rana; Kim, Jaeyoun

    2016-03-01

    Nanoscale patterned structures composed of biomaterials exhibit great potential for the fabrication of functional biostructures. In this paper, we report cost-effective, rapid, and highly reproducible soft lithographic transfer-molding techniques for creating periodic micro- and nano-scale textures on poly (L-lactic acid) (PLLA) surface. These artificial textures can increase the overall surface area and change the release dynamics of the therapeutic agents coated on it. Specifically, we use the double replication technique in which the master pattern is first transferred to the PDMS mold and the pattern on PDMS is then transferred to the PLLA films through drop-casting as well as nano-imprinting. The ensuing comparison studies reveal that the drop-cast PLLA allows pattern transfer at higher levels of fidelity, enabling the realization of nano-hole and nano-cone arrays with pitch down to ~700 nm. The nano-patterned PLLA film was then coated with rapamycin to make it drug-eluting.

  3. Injection molding of thermoplastic elastomers for microstructured substrates

    NASA Astrophysics Data System (ADS)

    Birkar, Smita

    Amorphous and semi-crystalline thermoplastic polymers have been widely investigated for injection molding of parts with microstructured surfaces. Microstructured surfaces injection molded from thermoplastic elastomers have emerging applications as superhydrobic surfaces and patterned adhesives, but there is a limited understanding of the factors affecting replication with these materials. This research was a continued investigation of block copolymer thermoplastic elastomers as well as the first in-depth examination of thermoplastic vulcanizates for injection molding microfeatures. The first focus of this research was the interactions between tooling aspect ratio and feature orientation (negative and positive tooling) and thermoplastic elastomer hard segment content on microfeature replication. Electroformed nickel tooling having positive and negative features with different geometries and aspect ratios of 0.02:1 to 2:1 were molded from three copolyester thermoplastic elastomers with similar chemistry and different hardness values. The tooling and part features were characterized for feature depth and height as well as feature definition using scanning electron microscopy and optical profilometry. Results were correlated with elastomer properties. In the second parts of this research, the effects of microfeature spacing on the replication of thermoplastic elastomer features was investigated using micropillars with two diameters (10 and 20 mum) and three spacing ratios (0.5:1, 1:1, and 2:1). The tooling and part features were characterized for feature depth and height as well as feature definition using scanning electron microscopy and optical profilometry. Feature spacing significantly affected the replication of micropillars using a thermoplastic elastomer. This replication was competition between cooling and pressurization of the melt. Wider spacing between smaller features allowed cooling in the tooling lands to dominate the feature filling. Higher pressures did

  4. Laser removal of mold growth from paper

    NASA Astrophysics Data System (ADS)

    Rosati, C.; Ciofini, D.; Osticioli, I.; Giorgi, R.; Tegli, S.; Siano, S.

    2014-10-01

    The potential of laser ablation in conservation of paper artifacts of cultural interest is under investigation since the second half of nineties. However, the works carried out on the topic are relatively a few as compared with those dedicated to stone, metal and painted artworks. Furthermore, in the latter cases, widespread applications have been successfully carried out, whereas laser cleaning of aged paper is still far from the conservation practice. There are serious risks to produce short- and/or long-term chemical alterations and/or mechanical damages at relatively low fluences. Here, we report a systematic investigation on laser removal of mold growths from prepared and naturally aged paper samples. Fundamental wavelength and second harmonic of QS Nd:YAG laser are tested and compared through optical and spectroscopic characterizations. This allowed defining optimized irradiation conditions and foreseeing further improvements from pulse duration optimization.

  5. In-mold sensor concept to calculate process-specific rheological properties

    NASA Astrophysics Data System (ADS)

    Pacher, G. A.; Berger, G. R.; Friesenbichler, W.; Gruber, D. P.; Macher, J.

    2014-05-01

    To gain extended knowledge on the flow behavior of polymer melts during filling phase of the injection molding process, an injection mold featuring complex sensor technology was developed. Three triple-combined FOS MTPS408 cavity sensors (FOS Messtechnik GmbH) are aligned along the flow path of a plate-shaped cavity. Each sensor features an infrared detector, a type K thermocouple, and a piezo-electric pressure detector. This configuration enables the local and transient recording of melt temperature, mold temperature and cavity pressure near gate, part center and end of part simultaneously. Averaged melt velocities are determined by evaluating the differing times of the rising edges of the infrared sensors. Local melt velocities and viscosities are calculated at each sensor position by evaluation of the gradients of temperature and pressure. Moreover, the used injection mold is equipped with RHCM technologies to additionally influence the mold surface temperature and hence the filling of the cavity. The specimens are plate-shaped parts having cut-outs and ribs similar to geometries found in numerous industrial applications such as cover panels. The application of this in-mold sensor concept provides novel possibilities for the systematic in-line analysis and evaluation of process-parameters in injection molding. Further studies will be carried out to connect the process-specific properties to the specimen morphology; aiming at controlling morphology by adjusting process parameters.

  6. The medical effects of mold exposure.

    PubMed

    Bush, Robert K; Portnoy, Jay M; Saxon, Andrew; Terr, Abba I; Wood, Robert A

    2006-02-01

    Exposure to molds can cause human disease through several well-defined mechanisms. In addition, many new mold-related illnesses have been hypothesized in recent years that remain largely or completely unproved. Concerns about mold exposure and its effects are so common that all health care providers, particularly allergists and immunologists, are frequently faced with issues regarding these real and asserted mold-related illnesses. The purpose of this position paper is to provide a state-of-the-art review of the role that molds are known to play in human disease, including asthma, allergic rhinitis, allergic bronchopulmonary aspergillosis, sinusitis, and hypersensitivity pneumonitis. In addition, other purported mold-related illnesses and the data that currently exist to support them are carefully reviewed, as are the currently available approaches for the evaluation of both patients and the environment.

  7. Gating of Permanent Molds for ALuminum Casting

    SciTech Connect

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-03-30

    This report summarizes a two-year project, DE-FC07-01ID13983 that concerns the gating of aluminum castings in permanent molds. The main goal of the project is to improve the quality of aluminum castings produced in permanent molds. The approach taken was determine how the vertical type gating systems used for permanent mold castings can be designed to fill the mold cavity with a minimum of damage to the quality of the resulting casting. It is evident that somewhat different systems are preferred for different shapes and sizes of aluminum castings. The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas. The project highlights the characteristic features of gating systems used in permanent mold aluminum foundries and recommends gating procedures designed to avoid common defects. The study also provides direct evidence on the filling pattern and heat flow behavior in permanent mold castings.

  8. Amorphous materials molded IR lens progress report

    NASA Astrophysics Data System (ADS)

    Hilton, A. R., Sr.; McCord, James; Timm, Ronald; Le Blanc, R. A.

    2008-04-01

    Amorphous Materials began in 2000 a joint program with Lockheed Martin in Orlando to develop molding technology required to produce infrared lenses from chalcogenide glasses. Preliminary results were reported at this SPIE meeting by Amy Graham1 in 2003. The program ended in 2004. Since that time, AMI has concentrated on improving results from two low softening glasses, Amtir 4&5. Both glasses have been fully characterized and antireflection coatings have been developed for each. Lenses have been molded from both glasses, from Amtir 6 and from C1 Core glass. A Zygo unit is used to evaluate the results of each molded lens as a guide to improving the molding process. Expansion into a larger building has provided room for five production molding units. Molded lens sizes have ranged from 8 mm to 136 mm in diameter. Recent results will be presented

  9. Hydrogen silsesquioxane mold coatings for improved replication of nanopatterns by injection molding

    NASA Astrophysics Data System (ADS)

    Hobæk, Thor Christian; Matschuk, Maria; Kafka, Jan; Pranov, Henrik J.; Larsen, Niels B.

    2015-03-01

    We demonstrate the replication of nanosized pillars in polymer (cyclic olefin copolymer) by injection molding using nanostructured thermally cured hydrogen silsesquioxane (HSQ) ceramic coatings on stainless steel mold inserts with mold nanostructures produced by a simple embossing process. At isothermal mold conditions, the average pillar height increases by up to 100% and a more uniform height distribution is observed compared to a traditional metal mold insert. Thermal heat transfer simulations predict that the HSQ film retards the cooling of the polymer melt during the initial stages of replication, thus allowing more time to fill the nanoscale cavities compared to standard metal molds. A monolayer of a fluorinated silane (heptadecafluorotrichlorosilane) deposited on the mold surface reduces the mold/polymer interfacial energy to support demolding of the polymer replica. The mechanical stability of thermally cured HSQ makes it a promising material for nanopattern replication on an industrial scale without the need for slow and energy intensive variotherm processes.

  10. Mold in My School: What Do I Do?

    ERIC Educational Resources Information Center

    National Clearinghouse for Educational Facilities, Washington, DC.

    This publication provides information on the most important indoor mold-related health concerns and discusses how school districts can keep school facilities mold-free and avoid these problems. The document addresses when to be concerned, how molds cause health problems, symptoms caused by mold allergies, indoor molds that form toxins, who is most…

  11. Mold For Casting Radius-Inspection Specimens

    NASA Technical Reports Server (NTRS)

    Ball, Robert N.

    1988-01-01

    Thin replicas viewed on comparator without sectioning. New mold machined from piece of transparent poly(methyl methacrylate). Fits around base of post. Two slots machined into inner surface form channels for casting inspection sections. Bottom of mold fits flush against surface around bottom of post. When surface slanted, mold automatically aligns in proper orientation. Time required to inspect elliptical radii located at bottoms of series of small posts reduced from 18 hours to 3 hours.

  12. Mold For Casting Radius-Inspection Specimens

    NASA Technical Reports Server (NTRS)

    Ball, Robert N.

    1988-01-01

    Thin replicas viewed on comparator without sectioning. New mold machined from piece of transparent poly(methyl methacrylate). Fits around base of post. Two slots machined into inner surface form channels for casting inspection sections. Bottom of mold fits flush against surface around bottom of post. When surface slanted, mold automatically aligns in proper orientation. Time required to inspect elliptical radii located at bottoms of series of small posts reduced from 18 hours to 3 hours.

  13. Micro mold filling kinetics of metallic glasses in supercooled liquid state

    NASA Astrophysics Data System (ADS)

    Ma, J.; Huo, L. S.; Zhao, D. Q.; Wang, W. H.

    2013-03-01

    The unique thermoplastic forming ability of metallic glasses in their supercooled liquid state makes them the ideal embossing materials for miniature fabrication. However, the understanding and controlling of micro filling process that is crucial for miniature fabrication and their applications remain fundamental, yet presently unresolved issues. Here, the mold filling kinetics of a model Pd-based metallic glass in supercooled liquid state is studied using different Si micro molds with different channels. A universal kinetic equation, which can describe the filling kinetics of viscous metallic supercooled liquid in micro molds with irregular shapes, is obtained.

  14. Chalcogenide-mold interactions during precision glass molding (PGM) of GeAsSe glasses

    NASA Astrophysics Data System (ADS)

    Gleason, B.; Wachtel, P.; Musgraves, J. D.; Steinkopf, R.; Eberhardt, R.; Richardson, K.

    2013-09-01

    Five chalcogenide glasses in the GeAsSe ternary glass system were melted, fabricated into flats, and molded between planar, uncoated, binderless WC molds using a laboratory-scale precision glass molding machine. The five glasses originate at the binary arsenic triselenide (As40Se60) and are modified by replacing As with Se in 5 mol% increments, or by locking the As:Se ratio and adding Ge, also in 5 mol% increments. The glasses are separated into two groups, one for the Ge-free compositions and the other for the Ge-containing compositions. This effort analyzes the differences between the Ge-containing and the Ge-free glasses on the post-molded glass and mold surface behavior, as well as the mold lifetime. Fabrication features, such as scratch and/or dig marks were present on the glass and mold surfaces prior to the PGM process. White light interferometry analysis of the surfaces shows an overall reduction in the RMS roughness of the glass after molding, and an increase of the roughness of the molds, after 15 molding cycles. After molding, the quantity of observable defects, primarily deposits and dig marks are increased for both the glass and mold surfaces. Deposits found on the WC molds and glasses were analyzed using Electron Dispersive X-ray Spectroscopy (EDS) and showed no evidence of being due to material transfer between the WC molds and the glass constituents. In general the main observable difference in the analysis of the two post molded sets, despite the changes in chemistry, is the quantity of molding induced defects near the edge of the GeAsSe samples.

  15. Porous media heat transfer for injection molding

    DOEpatents

    Beer, Neil Reginald

    2016-05-31

    The cooling of injection molded plastic is targeted. Coolant flows into a porous medium disposed within an injection molding component via a porous medium inlet. The porous medium is thermally coupled to a mold cavity configured to receive injected liquid plastic. The porous medium beneficially allows for an increased rate of heat transfer from the injected liquid plastic to the coolant and provides additional structural support over a hollow cooling well. When the temperature of the injected liquid plastic falls below a solidifying temperature threshold, the molded component is ejected and collected.

  16. Mold Infections of the Central Nervous System

    PubMed Central

    McCarthy, Matthew; Rosengart, Axel; Schuetz, Audrey N.; Kontoyiannis, Dimitrios P.; Walsh, Thomas J.

    2016-01-01

    The recent outbreak of exserohilum rostratum meningitis linked to epidural injections of methylprednisolone acetate has brought renewed attention to mold infections of the central nervous system (CNS).1 Although uncommon, these infections are often devastating and difficult to treat. This focused review of the epidemiologic aspects, clinical characteristics, and treatment of mold infections of the CNS covers a group of common pathogens: aspergillus, fusarium, and scedosporium species, molds in the order Mucorales, and dematiaceous molds. Infections caused by these pathogen groups have distinctive epidemiologic profiles, clinical manifestations, microbiologic characteristics, and therapeutic implications, all of which clinicians should understand. PMID:25006721

  17. Mold and Human Health: a Reality Check.

    PubMed

    Borchers, Andrea T; Chang, Christopher; Eric Gershwin, M

    2017-06-01

    There are possibly millions of mold species on earth. The vast majority of these mold spores live in harmony with humans, rarely causing disease. The rare species that does cause disease does so by triggering allergies or asthma, or may be involved in hypersensitivity diseases such as allergic bronchopulmonary aspergillosis or allergic fungal sinusitis. Other hypersensitivity diseases include those related to occupational or domiciliary exposures to certain mold species, as in the case of Pigeon Breeder's disease, Farmer's lung, or humidifier fever. The final proven category of fungal diseases is through infection, as in the case of onchomycosis or coccidiomycosis. These diseases can be treated using anti-fungal agents. Molds and fungi can also be particularly important in infections that occur in immunocompromised patients. Systemic candidiasis does not occur unless the individual is immunodeficient. Previous reports of "toxic mold syndrome" or "toxic black mold" have been shown to be no more than media hype and mass hysteria, partly stemming from the misinterpreted concept of the "sick building syndrome." There is no scientific evidence that exposure to visible black mold in apartments and buildings can lead to the vague and subjective symptoms of memory loss, inability to focus, fatigue, and headaches that were reported by people who erroneously believed that they were suffering from "mycotoxicosis." Similarly, a causal relationship between cases of infant pulmonary hemorrhage and exposure to "black mold" has never been proven. Finally, there is no evidence of a link between autoimmune disease and mold exposure.

  18. Analysis of optical properties in injection-molded and compression-molded optical lenses.

    PubMed

    Wang, Chung Yen; Wang, Pei Jen

    2014-04-10

    Numerical mold-flow simulations and experimental measurements for injection-molded lenses have been investigated in form accuracy on a two-cavity mold with various process conditions. First, form profiles of the molded lenses have been measured together with the corresponding simulated mold-temperature distribution and displacement distribution of the lens in the z direction. A flow-through type layout of cooling channels has been devised for balance of mold-temperature distribution in mold cavities with various parametric distances for assessments in uniformity of temperature distribution. Finally, a compression-molding process is proposed for the post-process of birefringence relaxation as well as adequate form accuracy of lenses. In conclusion, optimization of process parameters to achieve good form accuracy in a multicavity mold with symmetric geometry but nonuniform cooling conditions is difficult. A good design of cooling channels plus optimized process conditions could provide uniform mold-temperature distribution so that molded lenses of good quality would be possible. Then, the profile deviation of lenses could be further compensated by profile geometry corrections. In conclusion, the post-compression-molding process could make birefringence-free plastic lenses with good form accuracy.

  19. Lithographic overlay measurement precision and calibration and their effect on pattern registration optimization

    NASA Astrophysics Data System (ADS)

    Zavecz, Terrence E.

    1992-06-01

    Overlay of pattern registration is considered by some to be the most yield critical metrology element monitored in the semiconductor manufacturing process. Over the years, the aggressive demands of competitive chip design have constantly maintained these specifications at the process capability limit. This has driven the lithographer from somewhat simple process control techniques like optically read verniers, to computer automated overlay measurement systems whose outputs are applied to the estimation and correction of full field systematic error sources primarily as modeled wafer and lens pattern distortions. When modeled pattern distortions are used to optimize the lithographic overlay process, the point measurement of registration error is no longer the parameter of interest. Instead the lithographer wishes to measure and minimize the surface modeled pattern distortions such as translation, rotation, and magnification. Yet, often neglected is the fact that estimates of these parameters are influenced by measurement system errors resulting in a loss of precision in the estimate of the distortions and the false introduction of otherwise nonexistent distortions leading to improper determination of the true values for the lens. This paper describes the results of a screening simulation designed to determine the relative effects of measurement system errors on the distortion coefficient estimates produced by a pattern distortion model. The simulation confirms the somewhat obvious result that tool induced shift (TIS) translates directly into the estimate of the offset term of the model. In addition, the simulation indicates that errors in the measurement system pixel scale calibration directly scale all distortion estimates by the same factor. The variance of the measurement system sums with the variance of the stepper and inflates the standard error of the regression as well as the uncertainty of each lens parameter's estimate. Higher order nonlinearities or

  20. Lithographic plane review (LPR) for sub-32nm mask defect disposition

    NASA Astrophysics Data System (ADS)

    Tolani, Vikram; Peng, Danping; He, Lin; Hwa, George; Chang, Hsien-Min; Dai, Grace; Corcoran, Noel; Dam, Thuc; Pang, Linyong; Tuo, Laurent C.; Chen, C. J.; Lai, Rick

    2010-09-01

    As optical lithography continues to extend into low-k1 regime, resolution of mask patterns under mask inspection optical conditions continues to diminish. Furthermore, as mask complexity and MEEF has also increased, it requires detecting even smaller defects in the already narrower pitch mask patterns. This leaves the mask inspection engineer with the option to either purchase a higher resolution mask inspection tool or increase the detector sensitivity on the existing inspection system or maybe even both. In order to meet defect sensitivity requirements in critical features of sub-32nm node designs, increasing sensitivity typically results in increased nuisance (i.e., small sub-specification) defect detection by 5-20X defects making post-inspection defect review non-manufacturable. As a solution for automatically dispositioning the increased number of nuisance and real defects detected at higher inspection sensitivity, Luminescent has successfully extended Inverse Lithography Technology (ILT) and its patented level-set methods to reconstruct the defective mask from its inspection image, and then perform simulated AIMS dispositioning on the reconstructed mask. In this technique, named Lithographic Plane Review (LPR), inspection transmitted and reflected light images of the test (i.e. defect) and reference (i.e., corresponding defect-free) regions are provided to the "inversion" engine which then computes the corresponding test and reference mask patterns. An essential input to this engine is a well calibrated model incorporating inspection tool optics, mask processing and 3D effects, and also the subsequent AIMS tool optics to be able to then simulate the aerial image impact of the defects. This flow is equivalent to doing an actual AIMS tool measurement of every defect detected during mask inspection, while at the same time maintaining inspection at high enough resolution. What makes this product usable in mask volume production is the high degree of accuracy of

  1. Miniature Fabry-Perot pressure sensor created by using UV-molding process with an optical fiber based mold.

    PubMed

    Bae, H; Yu, M

    2012-06-18

    We present a miniature Fabry-Perot pressure sensor fabricated at the tip of an optical fiber with a pre-written Bragg grating by using UV-molding polymer process. The mold is constructed by integrating an optical fiber of 80 μm diameter with a zirconia ferrule. The optical fiber based mold makes it possible to use optical aligning method to monitor the coupled intensity between the mold-side and replica-side fibers, rendering a maskless alignment process with a submicrometer accuracy. A polymer-metal composite thin diaphragm is employed as the pressure transducer. The overall sensor size is around 200 μm in diameter. Experimental study shows that the sensor exhibits a good linearity over a pressure range of 1.9-7.9 psi, with a sensitivity of 0.0106 μm/psi. The fiber Bragg grating is exploited for simultaneous temperature measurements or compensation for temperature effects in pressure readings. The sensor is expected to benefit many fronts that require miniature and inexpensive sensors for reliable pressure measurement, especially biomedical applications.

  2. Technology for fabricating micro-lens arrays utilizing lithographically replicated concave resist patterns

    NASA Astrophysics Data System (ADS)

    Kobayashi, Noa; Sasaki, Ryunosuke; Horiuchi, Toshiyuki

    2016-05-01

    Lithography has been generally used for printing two-dimensional patterns on flat wafers. Recently, however, it is also applied to a three-dimensional patterning for fabricating various MEMS (Micro Electro Mechanical Systems) components. The purpose of this research is to develop a new method for fabricating micro-lens arrays. At first, resist (Tokyo Ohka Kogyo, PMER LA-900PM) mold patterns with densely arrayed square or hexagonal concaves were replicated by intentionally shifting the focal position of projection exposure. The size of resist-mold was 2 mm square, and the initial thickness of the resist was 10 μm. Next, the wafer with the concave resist patterns was cut into small chips, and each wafer chip was fixed at the bottom of a paper cup using an adhesive tape. Then the epoxy resin (Nissin resin, Crystal resin Neo) was poured on the concave resist-mold patterns, and the resin was coagulated. Afterward, the hardened resin was grooved along the wafer chip using a cutter knife, and the wafer chip with the resist-mold patterns was forcibly removed using a pair of tweezers. Finally, both sides of the resin block were polished, and the thickness was reduced. Although the transparency and roughness of the resin block surfaces should be improved, epoxy micro-lens arrays were certainly fabricated. The mean values of curvature radius and lens height were 28.3μm and 4.9 μm, respectively.

  3. Improved lithographic performance for resists based on polymers having a vinyl ether-maleic anhydride (VEMA) backbone

    NASA Astrophysics Data System (ADS)

    Kim, Hyun-Woo; Choi, Sang-Jun; Jung, Dong-Won; Lee, Sook; Lee, Sung-Ho; Kang, Yool; Woo, Sang-Gyun; Moon, Joo-Tae; Kavanagh, Robert J.; Barclay, George G.; Orsula, George W.; Mattia, Joe; Caporale, Stefan; Adams, Timothy G.; Tanaka, Tsutomu; Kang, Doris

    2001-08-01

    ArF lithography, in combination with chemically amplified resists, has been investigated as one of the most promising technologies for producing patterns below 100 nm. In considering the polymer matrix for 193 nm photoresist applications, factors such as sensitivity, transparency to 193 nm radiation, adhesion to substrate, dry etch resistance, ease of synthesis, and availability of monomers are very critical. In these respects, remarkable progress has been made in development of ArF resist material. Polymers of acrylic and methacrylic esters show good imaging performance at 193 nm, but have insufficient dry-etch resistance under oxide or nitride etch condition. On the other hand, cyclic olefin-maleic anhydride (COMA) alternating copolymers exhibit good dry etch resistance, but have poor resolution capability. We previously reported a new platform, based on a vinyl ether-maleic anhydride (VEMA) alternating polymer system, that demonstrated both good resolution and high dry etch resistance. In this paper, VEMA systems with improved lithographic performance are presented. The new platform (VEMA) showed good performance in resolution, depth of focus (DOF), iso-dense bias, and post-etch roughness. With conventional illumination (NA=0.6, sigma=0.7), 120 nm dense line/space patterns with 0.4 (mu) M DOF were resolved. And 90 nm L/S patterns 0.6 (mu) M DOF were resolved with off-axis illumination (NA=0.63). Another important factor to be considered for the dry-etch process is post-etch roughness. In the case of VEMA system a clean surface was observed after etch under oxide, nitride, and poly conditions. The VEMA resist system is regarded as one of the most production-worthy material for real device manufacture.

  4. Removal of carbon and nanoparticles from lithographic materials by plasma assisted cleaning by metastable atom neutralization (PACMAN)

    NASA Astrophysics Data System (ADS)

    Lytle, W. M.; Lofgren, R. E.; Surla, V.; Neumann, M. J.; Ruzic, D. N.

    2010-04-01

    System cleanliness is a major issue facing the lithographic community as the prospects of integrating EUV lithography into integrated circuit manufacturing progress. Mask cleanliness, especially of particles in the sub-micron range, remains an issue for the implementation of EUV lithography since traditional mask cleaning processes are limited in their ability to remove nanometer scale contaminants. The result is lower wafer throughput due to errors in pattern transfer to the wafer from the particulate defects on the mask. Additionally, carbon contamination and growth on the collector optics due to energetic photon interactions degrade the mirror and shortens its functional life. Plasma cleaning of surfaces has been used for a variety of applications in the past, and now is being extended to cleaning surfaces for EUV, specifically the mask and collector optics, through a process developed in the Center for Plasma-Material Interactions (CPMI) called Plasma Assisted Cleaning by Metastable Atom Neutralization (PACMAN). This process uses energetic neutral atoms (metastables) in addition to a high-density plasma (Te ~ 3 eV and ne ~ 1017 m-3) to remove particles. The PACMAN process is a completely dry process and is carried out in a vacuum which makes it compatible with other EUV related processing steps. Experiments carried out on cleaning polystyrene latex (PSL) nanoparticles (30 nm to 500 nm) on silicon wafers, chrome coated mask blanks, and EUV mask blanks result in 100 % particle removal with a helium plasma and helium metastables. Removal rates greater than 20 nm/min have been achieved for PSL material. Similar removal rates have been achieved for the PACMAN cleaning of carbon from silicon wafers (simulating collector optic material) with 100% removal with helium plasma and helium metastables. The PACMAN cleaning technique has not caused any damage to the substrate type being cleaned either through roughening or surface sputtering. Current results of cleaning

  5. Fabrication of microfluidic chips using lithographic patterning and adhesive bonding of the thick negative photoresist AZ 125 nXT

    NASA Astrophysics Data System (ADS)

    Knoll, Thorsten; Bergmann, Andreas; Nußbaum, Dominic

    2015-05-01

    In this work, for the first time the negative photoresist AZ 125 nXT was used for the fabrication of a microfluidic chip. Usually, fabrication of microfluidic devices on the basis of silicon or glass substrates is done by using the epoxy-based negative photoresist SU-8 or other thick film polymer materials. The suitability of SU-8 for various microfluidic applications has been shown in the fields of bioanalytic devices, lab-on-chip systems or microreaction technology. However, processing is always a very challenging task with regard to the adaptation of process parameters to the individual design and required functionality. Now, the AZ 125 nXT allows for the fabrication of structures in a wide thickness range with only one type of viscosity. In contrast to SU-8, the AZ 125 nXT is fully cross-linked during UV exposure and does not require a time-consuming post-exposure bake. 90 μm deep microfluidic channels were defined by lithographic patterning of AZ 125 nXT. Sealing of the open microfluidic channels was performed by a manual adhesive bonding process at a temperature of 100 °C. The fluidic function was successfully tested with flow rates up to 20 ml/min by means of a microfluidic edge connector. Long term stability and chemical resistance of the fabricated microfluidic channels will be investigated in the near future. The presented work shows the potential of AZ 125 nXT as a possible alternative to SU-8 for the fabrication of microfluidic chips.

  6. Multi-layered, membrane-integrated microfluidics based on replica molding of a thiol-ene epoxy thermoset for organ-on-a-chip applications.

    PubMed

    Sticker, Drago; Rothbauer, Mario; Lechner, Sarah; Hehenberger, Marie-Therese; Ertl, Peter

    2015-12-21

    In this study we have investigated a photosensitive thermoset (OSTEMER 322-40) as a complementary material to readily fabricate complex multi-layered microdevices for applications in life science. Simple, versatile and robust fabrication of multifunctional microfluidics is becoming increasingly important for the development of customized tissue-, organ- and body-on-a-chip systems capable of mimicking tissue interfaces and biological barriers. In the present work key material properties including optical properties, vapor permeability, hydrophilicity and biocompatibility are evaluated for cell-based assays using fibroblasts, endothelial cells and mesenchymal stem cells. The excellent bonding strength of the OSTEMER thermoset to flexible fluoropolymer (FEP) sheets and poly(dimethylsiloxane) (PDMS) membranes further allows for the fabrication of integrated microfluidic components such as membrane-based microdegassers, microvalves and micropumps. We demonstrate the application of multi-layered, membrane-integrated microdevices that consist of up to seven layers and three membranes that specially confine and separate vascular cells from the epithelial barrier and 3D tissue structures.

  7. Commercial and Residential Water Damage: The Mold Connection.

    ERIC Educational Resources Information Center

    Williams, Del

    2002-01-01

    Describes the problem of toxic mold in residential and commercial property resulting from excess moisture. Includes common sources of unwanted moisture, design and construction flaws, determining the presence of mold, and advice for identifying and hiring reputable mold remediators. (PKP)

  8. Use of acrylic sheet molds for elastomeric products

    NASA Technical Reports Server (NTRS)

    Heisman, R. M.; Koerner, A. E.; Messineo, S. M.

    1970-01-01

    Molds constructed of acrylic sheet are more easily machined than metal, are transparent to ensure complete filling during injection, and have smooth surfaces free of contamination. Technique eliminates flashing on molded parts and mold release agents.

  9. Plastic molds reduce cost of encapsulating electric cable connectors

    NASA Technical Reports Server (NTRS)

    Knott, D.

    1964-01-01

    Resin casting of the aluminum master pattern forms a plastic mold for encapsulating a cable connector. An elastomer is injected into the mold and cured. The mold is disassembled leaving an elastomeric encapsulation around the connector.

  10. Commercial and Residential Water Damage: The Mold Connection.

    ERIC Educational Resources Information Center

    Williams, Del

    2002-01-01

    Describes the problem of toxic mold in residential and commercial property resulting from excess moisture. Includes common sources of unwanted moisture, design and construction flaws, determining the presence of mold, and advice for identifying and hiring reputable mold remediators. (PKP)

  11. Regioselective surface functionalization of lithographically designed gold nanorods by plasmon-mediated reduction of aryl diazonium salts.

    PubMed

    Nguyen, Mai; Kherbouche, Issam; Gam-Derouich, Sarra; Ragheb, Iman; Lau-Truong, Stéphanie; Lamouri, Aazdine; Lévi, Georges; Aubard, Jean; Decorse, Philippe; Félidj, Nordin; Mangeney, Claire

    2017-10-12

    Site-selective surface functionalization of anisotropic gold nanoparticles represents a major breakthrough for fully exploiting nanoparticle anisotropy. In this paper, we explore an original strategy for the regioselective functionalization of lithographically designed gold nanorods (AuNRs), based a combination of photo-induced plasmon excitation and aryl diazonium salt chemistry.

  12. Si nanowires by a single-step metal-assisted chemical etching process on lithographically defined areas: formation kinetics

    PubMed Central

    2011-01-01

    In this paper, we investigate the formation kinetics of Si nanowires [SiNWs] on lithographically defined areas using a single-step metal-assisted chemical etching process in an aqueous HF/AgNO3 solution. We show that the etch rate of Si, and consequently, the SiNW length, is much higher on the lithographically defined areas compared with that on the non-patterned areas. A comparative study of the etch rate in the two cases under the same experimental conditions showed that this effect is much more pronounced at the beginning of the etching process. Moreover, it was found that in both cases, the nanowire formation rate is linear with temperature in the range from 20°C to 50°C, with almost the same activation energy, as obtained from an Arrhenius plot (0.37 eV in the case of non-patterned areas, while 0.38 eV in the case of lithographically patterned areas). The higher etch rate on lithographically defined areas is mainly attributed to Si surface modification during the photolithographic process. PACS: 68; 68.65-k. PMID:22087735

  13. Optical study of lithographically defined, subwavelength plasmonic wires and their coupling to embedded quantum emitters.

    PubMed

    Bracher, G; Schraml, K; Ossiander, M; Frédérick, S; Finley, J J; Kaniber, M

    2014-02-21

    We present an optical investigation of surface plasmon polaritons propagating along nanoscale Au-wires, lithographically defined on GaAs substrates. A two-axis confocal microscope was used to perform spatially and polarization resolved measurements in order to confirm the guiding of surface plasmon polaritons over lengths ranging from 5 to 20 μm along nanowires with a lateral dimension of only ≈ 100 nm. Finite difference time domain simulations are used to corroborate our experimental observations, and highlight the potential to couple proximal quantum emitters to propagating plasmon modes in such extreme subwavelength devices. Our findings are of strong relevance for the development of semiconductor based integrated plasmonic and active quantum plasmonic nanosystems that merge quantum emitters with nanoscale plasmonic elements.

  14. Analytical analysis for impact of polarization aberration of projection lens on lithographic imaging quality

    NASA Astrophysics Data System (ADS)

    Shen, Lina; Li, Sikun; Wang, Xiangzhao; Yan, Guanyong

    2015-03-01

    In high-NA and hyper-NA lithography systems, the polarization aberration of projection lens leads to imaging degradations. Typically, numerical simulations are used to explore the relationship. In this paper, analytical analysis for the impact of polarization aberration of projection lens on the aerial image of alternating phase-shift mask (Alt-PSM) is realized. The analytical expressions of image placement error (IPE) and best focus shift (BFS) caused by polarization aberration are derived from the intensity of aerial image. The derived expressions match simulation results extremely well, and can be used to understand more fully the detrimental impact of polarization aberration on lithographic imaging quality. The linear relationships between IPE and odd items of Pauli-Zernike polarization aberrations, as well as that between BFS and even items of Pauli-Zernike polarization aberrations are established, using linear polarization illumination. The accuracy of the linear relationships is assessed by the least square method.

  15. Character-Size Optimization for Reducing the Number of EB Shots of MCC Lithographic Systems

    NASA Astrophysics Data System (ADS)

    Sugihara, Makoto

    We propose a character size optimization technique to reduce the number of EB shots of multi-column-cell (MCC) lithographic systems in which transistor patterns are projected with multiple column cells in parallel. Each and every column cell is capable of projecting patterns with character projection (CP) and variable shaped beam (VSB) methods. Seeking the optimal character size of characters contributes to minimizing the number of EB shots and reducing the fabrication cost for ICs. Experimental results show that the character size optimization achieved 70.6% less EB shots in the best case with an available electron beam (EB) size. Our technique also achieved 40.6% less EB shots in the best case than a conventional character sizing technique.

  16. Influence of thermal load on 450 mm Si-wafer IPD during lithographic patterning

    NASA Astrophysics Data System (ADS)

    Peschel, Thomas; Kalkowski, Gerhard; Eberhardt, Ramona

    2012-03-01

    We report on Finite Element Modeling (FEM) of the influence of heat load due to the lithographic exposure on the inplane distortion (IPD) of 450 mm Si-wafers and hence on the effect of the heat load on the achievable image placement accuracy. Based on a scenario of electron beam writing at an exposure power of 20 mW, the thermo-mechanical behavior of the chuck and the attached Si wafer is modeled and used to derive corresponding IPD values. To account for the pin structured chuck surface, an effective layer model is derived. Different materials for the wafer chuck are compared with respect to their influence on wafer IPD and thermal characteristics of the exposure process. Guidelines for the selection of the chuck material und suggestions for its cooling and corrective strategies on e-beam steering during exposure are derived.

  17. Periodic nanotemplating by selective deposition of electroless gold island films on particle-lithographed dimethyldichlorosilane layers.

    PubMed

    Ahn, Wonmi; Roper, D Keith

    2010-07-27

    Uniform hexagonal arrays of diverse nanotemplated metal structures were formed via selective electroless gold plating on particle-lithographed dimethyldichlorosilane layers. Surface-associated water at silica bead interstices was shown to correlate with the formation of silane rings with outer ring diameters ranging from 522.5+/-29.7 to 1116.9+/-52.6 nm and/or spherical gold nanoparticles with diameters from 145.5+/-20.2 to 389.1+/-51.1 nm in the array. Reproducibility and millimeter-size scalability of the array were achieved without the need for expensive and sophisticated lithography or metal deposition equipment. The formation of each structure was explained on the basis of the silanization mechanism and microscopic characterization, as well as dimensional analysis of the nanostructures. This new, facile, and versatile method enables fine fabrication of regular metal nanoparticle array platforms to improve optical and plasmonic features in nanoelectronics and nanophotonic devices.

  18. Lithographically induced self-construction of polymer microstructures for resistless patterning

    NASA Astrophysics Data System (ADS)

    Chou, Stephen Y.; Zhuang, Lei; Guo, Linjie

    1999-08-01

    We have discovered and developed a method that can directly pattern polymer microstructures of arbitrary shapes without using a resist, exposure, chemical development, and etching. A mask with protruded patterns is placed a distance above an initially flat polymer film cast on a substrate. During a heating cycle that raises the temperature above the polymer's glass transition temperature and then cooled back to the room temperature, we found that the polymer was attracted to the mask protrusions on their own, forming the mesas that have a lateral dimension identical to that of the mask protrusions, a height equal to the distance between the mask and the substrate, and a relatively steep sidewall. The method, termed lithographically induced self-construction, is important to the fabrication of polymer electronic and optoelectronic devices.

  19. Self-assembly of block copolymers on lithographically patterned template with ordered posts.

    PubMed

    Xu, Dan; Liu, Hong; Xue, Yao-Hong; Sun, Yan-Bo

    2015-12-21

    Dissipative particle dynamics simulations are employed to study the self-assembly of block copolymers on a template modified with ordered posts. Templates with hexagonally arranged and rectangularly arranged posts are both studied. For the systems with hexagonally arranged posts, morphologies with bending alignments are seen most often. We find that the different kinds of patterns, which can be directly observed in experiments, are substantially induced by the pattern of the bottom layer. In the simulations with a template modified with rectangularly arranged posts, by finely adjusting the distances between neighboring posts in both x and y directions, mesh-shaped structures with different angles between the bottom and the sub-bottom layers can be obtained. These results shed light on the better design of lithographically patterned materials on the scale of 10 nm via the directed self-assembly of BCPs by templating.

  20. Materials processing research opportunities in powder injection molding

    SciTech Connect

    German, R.M.

    1995-12-31

    Materials processing is an active area with many research opportunities for advanced instrumentation, control, and modeling. Among new materials processing routes, powder injection molding (PIM) has rapidly grown from a curiosity to a viable production technique over just a few years. This manufacturing technique is applicable to all materials, and is the preferred fabrication route for many complex-shaped, high-performance components for surgical tools, computer hardware, automotive systems, consumer products, and turbine components. This presentation introduces the use of a computer controlled injection molding machine to shape powders (metal, carbide, composite, and ceramic) in a high productivity setting. After molding the organic is extracted and the powder structure is sintered to full density. Much research is needed in process modeling, control, inspection, and optimization. This presentation summarizes the basic technology and several important factors relevant to manufacturing. An important development is in minimization of molding defects via closed-loop feedback control using pressure, temperature, and optical sensors. Recent progress has occurred using in situ guided waves for ultrasonic inspection of the molded part. Neural networks are being generated to allow assessment of processing changes as required from the integrated robot, visual imaging, pressure, and ultrasonic sensors. Similar, but less refined efforts are occurring in die compaction technology. As another example, computer simulation of heat transfer is needed during sintering to understand sources of component warpage during densification. A furnace equipped with visual imaging and residual gas analysis is being used to assist in verification of such computer simulations. These tools are still in the research stage, so future integration into the manufacturing environment will bring new challenges.

  1. Mold

    MedlinePlus

    ... Health Study to assess the levels of fungal sensitization among farmers. 11 Another example of NIEHS’ efforts ... Freeman LE, Hoppin JA. 2012. Fungal and atopic sensitization are low among farmers in the Agricultural Health ...

  2. Review on Sintering Process of WC-Co Cemented Carbide in Metal Injection Molding Technology

    NASA Astrophysics Data System (ADS)

    Prathabrao, M.; Amin, Sri Yulis M.; Ibrahim, M. H. I.

    2017-01-01

    The objective of this paper is to give an overview on sintering process of WC-Co cemented carbides in metal injection molding technology. Metal injection molding is an advanced and promising technology in producing cemented nanostructured carbides. Cemented tungsten carbide (WC-Co) hard metal is known for its high hardness and wear resistance in various applications. Moreover, areas include fine grained materials, alternative binders, and alternative sintering techniques has been discussed in this paper.

  3. Incipient flocculation molding: A new ceramic-forming technique

    NASA Astrophysics Data System (ADS)

    Arrasmith, Steven Reade

    . Densities and microstructures were quite similar to those obtained by dry pressing and sintering these powders. Dried green samples with densities of ca. 57% of theoretical sintered to >96% of theoretical density. This research has demonstrated IFM as a viable ceramic forming process which has potential to be developed into an industrial process. Further research is needed to determine preferred molding parameters, other possible polymer-solvent systems, and investigate the use of other ceramic powders. The concepts developed for IFM may have potential applications in other ceramic forming processes, such as extrusion and rapid prototyping.

  4. Effect of fast mold surface temperature evolution on iPP part morphology gradients

    SciTech Connect

    Liparoti, Sara; Sorrentino, Andrea; Guzman, Gustavo; Cakmak, Mukerrem; Titomanlio, Giuseppe

    2016-03-09

    The control of mold surface temperature is an important factor that affects the sample surface morphology as well as the structural gradients (orientation crystal size, and type) as well as cooling stresses. The frozen layer thickness formed during the filling stage also has a very significant effect on the flow resistance and thus on the resulting pressure drop and flow length in thin wall parts. The possibility to have a hot mold during filling and a quick cooling soon afterward is a significant process enhancement particularly for specialized applications such as micro injection molding and for the reproduction of micro structured surfaces. Up to now, several methods (electromagnetic, infrared, hot vapor fleshing etc,) were tried to achieve fast temperature evolution of the mold. Unfortunately, all these methods require a complex balance between thermal and mechanical problems, equipment cost, energy consumption, safety, molding cycle time and part quality achievable. In this work, a thin electrical resistance was designed and used to generate a fast and confined temperature variation on mold surface (by joule effect). Since the whole temperature evolution can take place in a few seconds, one can couple the advantages of a high surface temperature during filling with the advantages of a low mold temperature, fast cooling and low heating dissipation. Some experiments were performed with a commercial iPP resin. The effects of the surface temperature and of the heating time (under constant electric power) on surface finishing and on the final morphology (thickness and structure of the different layers) are explored and discussed.

  5. Effect of fast mold surface temperature evolution on iPP part morphology gradients

    NASA Astrophysics Data System (ADS)

    Liparoti, Sara; Sorrentino, Andrea; Guzman, Gustavo; Cakmak, Mukerrem; Titomanlio, Giuseppe

    2016-03-01

    The control of mold surface temperature is an important factor that affects the sample surface morphology as well as the structural gradients (orientation crystal size, and type) as well as cooling stresses. The frozen layer thickness formed during the filling stage also has a very significant effect on the flow resistance and thus on the resulting pressure drop and flow length in thin wall parts. The possibility to have a hot mold during filling and a quick cooling soon afterward is a significant process enhancement particularly for specialized applications such as micro injection molding and for the reproduction of micro structured surfaces. Up to now, several methods (electromagnetic, infrared, hot vapor fleshing etc,) were tried to achieve fast temperature evolution of the mold. Unfortunately, all these methods require a complex balance between thermal and mechanical problems, equipment cost, energy consumption, safety, molding cycle time and part quality achievable. In this work, a thin electrical resistance was designed and used to generate a fast and confined temperature variation on mold surface (by joule effect). Since the whole temperature evolution can take place in a few seconds, one can couple the advantages of a high surface temperature during filling with the advantages of a low mold temperature, fast cooling and low heating dissipation. Some experiments were performed with a commercial iPP resin. The effects of the surface temperature and of the heating time (under constant electric power) on surface finishing and on the final morphology (thickness and structure of the different layers) are explored and discussed.

  6. Effects of process parameters on the molding quality of the micro-needle array

    NASA Astrophysics Data System (ADS)

    Qiu, Z. J.; Ma, Z.; Gao, S.

    2016-07-01

    Micro-needle array, which is used in medical applications, is a kind of typical injection molded products with microstructures. Due to its tiny micro-features size and high aspect ratios, it is more likely to produce short shots defects, leading to poor molding quality. The injection molding process of the micro-needle array was studied in this paper to find the effects of the process parameters on the molding quality of the micro-needle array and to provide theoretical guidance for practical production of high-quality products. With the shrinkage ratio and warpage of micro needles as the evaluation indices of the molding quality, the orthogonal experiment was conducted and the analysis of variance was carried out. According to the results, the contribution rates were calculated to determine the influence of various process parameters on molding quality. The single parameter method was used to analyse the main process parameter. It was found that the contribution rate of the holding pressure on shrinkage ratio and warpage reached 83.55% and 94.71% respectively, far higher than that of the other parameters. The study revealed that the holding pressure is the main factor which affects the molding quality of micro-needle array so that it should be focused on in order to obtain plastic parts with high quality in the practical production.

  7. Comparison of lithographic performance between MoSi binary mask and MoSi attenuated PSM

    NASA Astrophysics Data System (ADS)

    Yamana, Mitsuharu; Lamantia, Matthew; Philipsen, Vicky; Wada, Shingo; Nagatomo, Tatsuya; Tonooka, Yoji

    2009-04-01

    The mask error budget continues to shrink with shrinking DRAM half pitch and MPU gate size year by year. The ITRS roadmap calls for mask CDU to be cut in half by 2014[1]. Both mask maker and mask user must take advantage of various mask properties, OPC strategies and resolution enhancement techniques to drive improvements. Mask material selection impacts both lithographic performance and mask manufacturability. In turn mask material properties and manufacturing techniques impact our ability to meet the technology roadmap. Studies have shown the advantages of polarized light[2,3] as well as the impact of various mask materials on high NA lithography[4]. In this paper we select the recently introduced binary mask material made from a MoSi absorber called Opaque MoSi On Glass (OMOG) for comparison with the conventional 6% att. PSM and 20% att. MoSi PSM. Through simulation and wafer prints, we optimized mask feature from viewpoint of MEEF and maximum exposure latitude (EL). The MoSi att. PSMs suffer from higher MEEF, which is attributed to the negative effect of TE polarization for mask duty cycle of 50% for 50 nm half pitch and below. Therefore a lower mask duty cycle is required for att. PSM to bring the MEEF performance back to acceptable levels. Experimental results confirm simulation results. As a result of the lower mask duty cycle, the att. MoSi PSMs exhibit poor Sub Resolution Assist Feature (SRAF) printability. On the contrary, the MoSi binary mask delivers both acceptable MEEF and acceptable SRAF printing performance. Moreover, we found that the mask structure impact of OMOG to wafer CD is smallest among three masks. OMOG gives the best combination of lithographic performance and delivery compared to the MoSi att. PSMs.

  8. Relationship between an EUV source and the performance of an EUV lithographic system

    NASA Astrophysics Data System (ADS)

    Banine, Vadim; Benschop, Jos P.; Leenders, Martyn; Moors, Roel

    2000-07-01

    The light source is a critical factor when Extreme Ultra Violet Lithography (EUVL) is used. This paper shows the link between the light source and the customer's requirements. These are: Throughput, Cost of Ownership (CoO) and imaging quality (e.g. CD uniformity). Also shown is how customer requirements dictate the necessary performance specifications for light sources. To be competitive with other New Generation Lithography technologies, EUVL tools should show a potential for high throughput. This puts a high requirement on the collectable in-band power produced by an EUV source. CD control requirements, together with restrictions of reflective optics, are discussed. This means that the pulse-to-pulse repeatability, the spatial stability control and the repetition rates, must be substantially better than those of current optical systems. It is essential, in the early stages of the development of potential light sources, to understand the source limitations. It is also essential to see the way the light source or the total source/lithographic system could be improved, in the development time, to meet the lithography tool requirements. Although there are no light sources currently under development that comply with the requirements for an EUVL production tool, future improvement in the performance of light sources seems possible. This paper shows detailed analyses of the way to meet (beta) and production tool requirements, including the increase in repetition rate, for all of the sources. The decrease in energy per pulse will also be discussed. The performance requirements for the light source for the first lithographic tool, together with the timeline for its choice, will be shown.

  9. 40 CFR 463.1 - Applicability.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... (CONTINUED) PLASTICS MOLDING AND FORMING POINT SOURCE CATEGORY General Provisions § 463.1 Applicability. (a) This part applies to any plastics molding and forming process that discharges or may discharge.... Plastics molding and forming processes include processes that blend, mold, form, or otherwise...

  10. Process for Making Ceramic Mold

    NASA Technical Reports Server (NTRS)

    Buck, Gregory M. (Inventor); Vasquez, Peter (Inventor)

    2001-01-01

    An improved process for slip casting molds that can be more economically automated and that also exhibits greater dimensional stability is disclosed. The process involves subjecting an investment pattern, preferably made from wax, to successive cycles of wet-dipping in a slurry of colloidal, silica-based binder and dry powder-coating, or stuccoing with plaster of Paris or calcium sulfate mixtures to produce a multi-layer shell over the pattern. The invention as claimed entails applying a primary and a secondary coating to the investment pattern. At least two wet-dipping on in a primary slurry and dry-stuccoing cycles provide the primary coating, and an additional two wet-dippings and dry-stuccoing cycles provide the secondary, or back-up, coating. The primary and secondary coatings produce a multi-layered shell pattern. The multi-layered shell pattern is placed in a furnace first to cure and harden, and then to vaporize the investment pattern, leaving a detailed, high precision shell mold.

  11. The Thermal Distortion of a Funnel Mold

    NASA Astrophysics Data System (ADS)

    Hibbeler, Lance C.; Thomas, Brian G.; Schimmel, Ronald C.; Abbel, Gert

    2012-10-01

    This article investigates the thermal distortion of a funnel mold for continuous casting of thin slabs and explores the implications on taper and solidification of the steel shell. The three-dimensional mold temperatures are calculated using shell-mold heat flux and cooling water profiles that were calibrated with plant measurements. The thermal stresses and distorted shape of the mold are calculated with a detailed finite-element model of a symmetric fourth of the entire mold and waterbox assembly, and they are validated with plant thermocouple data and measurements of the wear of the narrow-face copper mold plates. The narrow-face mold distorts into the typical parabolic arc, and the wide face distorts into a "W" shape owing to the large variation in bolt stiffnesses. The thermal expansion of the wide face works against the applied narrow-face taper and funnel effects, so the effect of thermal distortion must be considered to accurately predict the ideal mold taper.

  12. 21ST CENTURY MOLD ANALYSIS IN FOOD

    EPA Science Inventory

    Traditionally, the indoor air community has relied on mold analysis performed by either microscopic observations or the culturing of molds on various media to assess indoor air quality. These techniques were developed in the 19th century and are very laborious and time consumin...

  13. Mold Remediation in Schools and Commercial Buildings.

    ERIC Educational Resources Information Center

    Environmental Protection Agency, Washington, DC. Office of Radiation and Indoor Air.

    This document describes how to investigate and evaluate moisture and mold problems in educational facilities, and presents the key steps for implementing a remediation plan. A checklist is provided for conducting mold remediation efforts along with a resource list of helpful organizations and governmental agencies. Appendices contain a glossary,…

  14. EXPOSURE OF CHILDREN TO INDOOR MOLDS

    EPA Science Inventory

    Children now spend more than 90% of their time indoors. Thus, any exposure to indoor pollutants may be critical to their health. Molds are one of the most important pollutants children are exposed to indoors. Molds produce hundreds of allergens and toxins. These products ha...

  15. Dynamic Feed Control For Injection Molding

    DOEpatents

    Kazmer, David O.

    1996-09-17

    The invention provides methods and apparatus in which mold material flows through a gate into a mold cavity that defines the shape of a desired part. An adjustable valve is provided that is operable to change dynamically the effective size of the gate to control the flow of mold material through the gate. The valve is adjustable while the mold material is flowing through the gate into the mold cavity. A sensor is provided for sensing a process condition while the part is being molded. During molding, the valve is adjusted based at least in part on information from the sensor. In the preferred embodiment, the adjustable valve is controlled by a digital computer, which includes circuitry for acquiring data from the sensor, processing circuitry for computing a desired position of the valve based on the data from the sensor and a control data file containing target process conditions, and control circuitry for generating signals to control a valve driver to adjust the position of the valve. More complex embodiments include a plurality of gates, sensors, and controllable valves. Each valve is individually controllable so that process conditions corresponding to each gate can be adjusted independently. This allows for great flexibility in the control of injection molding to produce complex, high-quality parts.

  16. 21ST CENTURY MOLD ANALYSIS IN FOOD

    EPA Science Inventory

    Traditionally, the indoor air community has relied on mold analysis performed by either microscopic observations or the culturing of molds on various media to assess indoor air quality. These techniques were developed in the 19th century and are very laborious and time consumin...

  17. Fabrication and characterization of fiber optical components for application in guiding, sensing and molding of THz and mid-IR radiation

    NASA Astrophysics Data System (ADS)

    Mazhorova, Anna

    The terahertz (THz) range refers to electromagnetic waves with frequencies between 100 GHz and 10 THz, or wavelengths between 3 mm and 30 µm. Light between radio waves and infrared has some unique properties. Within the scope of this work I would like to address three main research topics. In Chapter 2, I describe fabrication method and THz characterization of composite films containing either aligned metallic (tin alloy) microwires or chalcogenide As2Se3 microwires. The microwire arrays are made by stack-and-draw fiber fabrication technique using multi-step co-drawing of low-melting-temperature metals or semiconductor glasses together with polymers. Fibers are then stacked together and pressed into composite films. Transmission through metamaterial films is studied in the whole THz range (0.1-20 THz) using a combination of FTIR and TDS. Metal containing metamaterials are found to have strong polarizing properties, while semiconductor containing materials are polarization independent and could have a designable high refractive index. Using the transfer matrix theory, it was shown how to retrieve the complex polarization dependent refractive index of the composite films. We then detail the selfconsistent algorithm for retrieving the optical properties of the metal alloy used in the fabrication of the metamaterial layers by using an effective medium approximation. Finally, we study challenges in fabrication of metamaterials with sub-micrometer metallic wires by repeated stack-and-draw process by comparing samples made using 2, 3 and 4 consecutive drawings. When using metallic alloys we observe phase separation effects and nano-grids formation on small metallic wires. In Chapter 3, we have studied fabrication and bacteria detection application of the lowloss subwavelength THz microstructured fibers. One of the key difficulties in the design of terahertz waveguides lies in the fact that almost all materials are highly absorbing in the terahertz region. Since the

  18. Grinding technologies of small optical element molds

    NASA Astrophysics Data System (ADS)

    Katsuki, Masahide; Urushibata, Kazunori

    2003-05-01

    The high-precision grinding technology is making contribution in every field, which is especially remarkable in the optics-related field. Lenses for digital camera and projector, which are mass-produced, for instance, are molded by the injection molding machine and glass molding-press machine. Concerning materials of high-precision molds, nickel alloy is mainly used in plastic-molding. And brittle material such as tungsten carbide and ceramic is used in glass-molding because the molding temperature is generally high. High-precision machining of nickel alloy is possible with a single-crystal diamond tool. Brittle material is ground by means of a diamond wheel, etc. Glass is being widely used for the lenses and other optical elements due to its favorable characteristics and life. As a result, needs for advancement of the high-precision grinding technology are being heightened. In grinding of small, fine and complex profiles, consideration for wheel truing and wear is a key point. Also, as many optical mold products are convex, mold profile is mainly concave. Especially, grinding of a small-aperture mold with small radius of curvature is difficult. In other words, a wheel whose diameter is larger than the radius of curvature of a mold to be ground cannot be used, and use of a small-diameter wheel is required inevitably. Influence of wheel wear and wheel diameter input errors at creation of grinding program becomes large. To eliminate such errors, a cycle of grinding, measurement and compensation grinding is normally repeated in mold machining until the target accuracy is obtained. Recently, needs for molding optical elements of small body of non-revolution such as prism and cylinder lens are on the increase, in addition to the body of revolution including lens. As one example, we introduce the compensation grinding and its results when grinding molds for an extremely small-aperture lens used for optical communication and a cylindrical lens array used for semi

  19. Strong, easy-to-mold, spiral buttress thread

    NASA Technical Reports Server (NTRS)

    Heier, W. C.

    1971-01-01

    Buttress thread with steep taper connects two molded plastic cylinders without changing wall thickness or sacrificing longitudinal strength at the juncture. Technique lends itself to conventional molding methods.

  20. Immune Response among Patients Exposed to Molds

    PubMed Central

    Edmondson, David A.; Barrios, Christy S.; Brasel, Trevor L.; Straus, David C.; Kurup, Viswanath P.; Fink, Jordan N.

    2009-01-01

    Macrocyclic trichothecenes, mycotoxins produced by Stachybotrys chartarum, have been implicated in adverse reactions in individuals exposed to mold-contaminated environments. Cellular and humoral immune responses and the presence of trichothecenes were evaluated in patients with mold-related health complaints. Patients underwent history, physical examination, skin prick/puncture tests with mold extracts, immunological evaluations and their sera were analyzed for trichothecenes. T-cell proliferation, macrocyclic trichothecenes, and mold specific IgG and IgA levels were not significantly different than controls; however 70% of the patients had positive skin tests to molds. Thus, IgE mediated or other non-immune mechanisms could be the cause of their symptoms. PMID:20054481

  1. Castable plastic mold with electroplatable base

    DOEpatents

    Domeier, Linda A.; Morales, Alfredo M.; Gonzales, Marcela G.; Keifer, Patrick M.

    2004-01-20

    A sacrificial plastic mold having an electroplatable backing is provided as are methods of making such a mold via the infusion of a castable liquid formulation through a porous metal substrate (sheet, screen, mesh or foam) and into the features of a micro-scale master mold. Upon casting and demolding, the porous metal substrate is embedded within the cast formulation and projects a plastic structure with features determined by the mold tool. The plastic structure provides a sacrificial plastic mold mechanically bonded to the porous metal substrate, which provides a conducting support suitable for electroplating either contiguous or non-contiguous metal replicates. After electroplating and lapping, the sacrificial plastic can be dissolved, leaving the desired metal structure bonded to the porous metal substrate. Optionally, the electroplated structures may be debonded from the porous substrate by selective dissolution of the porous substrate or a coating thereon.

  2. IC chip stress during plastic package molding

    SciTech Connect

    Palmer, D.W.; Benson, D.A.; Peterson, D.W.; Sweet, J.N.

    1998-02-01

    Approximately 95% of the world`s integrated chips are packaged using a hot, high pressure transfer molding process. The stress created by the flow of silica powder loaded epoxy can displace the fine bonding wires and can even distort the metalization patterns under the protective chip passivation layer. In this study the authors developed a technique to measure the mechanical stress over the surface of an integrated circuit during the molding process. A CMOS test chip with 25 diffused resistor stress sensors was applied to a commercial lead frame. Both compression and shear stresses were measured at all 25 locations on the surface of the chip every 50 milliseconds during molding. These measurements have a fine time and stress resolution which should allow comparison with computer simulation of the molding process, thus allowing optimization of both the manufacturing process and mold geometry.

  3. Comparing suppository mold variability which can lead to dosage errors for suppositories prepared with the same or different molds.

    PubMed

    Alexander, Kenneth S; Baki, Gabriella; Hart, Christine; Hejduk, Courtney; Chillas, Stephanie

    2013-01-01

    Suppository molds must be properly calibrated to ensure accurate dosing. There are often slight differences between molds and even in the cavities within a mold. A method is presented for the calibration of standard aluminum 6-, 12-, 50-, or 100-well suppository molds. Ten different molds were tested using water for volume calibration, and cocoa butter for standardization involving establishing the density factor. This method is shown to be straightforward and appropriate for calibrating suppository molds.

  4. Fabrication of metallic nanodots in large-area arrays by mold-to-mold cross imprinting (MTMCI).

    PubMed

    Kwon, Sunghoon; Yan, Xiaoming; Contreras, Anthony M; Liddle, J Alexander; Somorjai, Gabor A; Bokor, Jeffrey

    2005-12-01

    We have developed a mold-to-mold cross imprint (MTMCI) process, which redefines an imprint mold with another imprint mold. By performing MTMCI on two identical imprint molds with silicon spacer nanowires in a perpendicular arrangement, we fabricated a large array of sub-30-nm silicon nanopillars. Large-area arrays of Pt dots are then produced using nanoimprint lithography with the silicon nanopillar mold.

  5. Precision glass molding: an integrative approach for the production of high precision micro-optics

    NASA Astrophysics Data System (ADS)

    Hünten, Martin; Klocke, Fritz; Dambon, Olaf

    2010-02-01

    Miniaturization and integration are the dominating factors for the success of numerous optical devices. Conventional manufacturing processes for the fabrication of precise glass optics by means of grinding and polishing cannot cope the increasing demands in terms of precision, volume and costs. Here, precision glass molding is the enabling technology to meet these demands of the future optical products and applications. Since the market requests further miniaturization and integration of the micro optical components the possession of the entire sequence of processes is absolutely essential. With the accomplished and ongoing developments at the Fraunhofer IPT, the replication of double-sided (a)spherical and (a)cylindrical glass lenses with form accuracies of < 150 nm as well as lens arrays and even freeform optics could be realized. Therefore, a sequence of processes needs to be passed. The FEM-simulation of the molding process which was driven to a point capable to simulate even the molding of freeform optics is the first process step. Further on, new mold design concepts were generated to enable the replication of free formed optics. The research works focusing on the mold manufacturing led to sophisticated grinding process strategies able to realized complex mold geometries such as lens arrays. With regard to the coating of the molds, proceedings were developed assuring a defect free and uniform coating which enables the longevity of the molds and therewith helps reducing the final costs per lens. Thus, the precision glass molding becomes more and more interesting even for highly complex mid volume lots, characteristic for European or US optics manufacturer.

  6. Mold Simulator Study of the Initial Solidification of Molten Steel in Continuous Casting Mold: Part II. Effects of Mold Oscillation and Mold Level Fluctuation

    NASA Astrophysics Data System (ADS)

    Zhang, Haihui; Wang, Wanlin

    2016-04-01

    The surface quality of the continuous casting strands is closely related to the initial solidification of liquid steel in the vicinity of the mold meniscus, and thus the clear understanding of the behavior of molten steel initial solidification would be of great importance for the control of the quality of final slab. With the development of the mold simulator techniques, the complex interrelationship between the solidified shell surface profile, heat flux, shell thickness, mold level fluctuation, and the infiltrated slag film was well illustrated in our previous study. As the second part, this article investigated the effect of the mold oscillation frequency, stroke, and mold level fluctuation on the initial solidification of the molten steel through the conduction of five different experiments. Results suggested that in the case of the stable mold level, the oscillation marks (OMs) exhibit equally spaced horizon depressions on the shell surface, where the heat flux at the meniscus area raises rapidly during negative strip time (NST) period and the presence of each OMs on the shell surface is corresponding to a peak value of the heat flux variation rate. Otherwise, the shell surface is poorly defined by the existence of wave-type defects, such as ripples or deep depressions, and the heat flux variation is irregular during NST period. The rising of the mold level leads to the longer-pitch and deeper OMs formation; conversely, the falling of mold level introduces shorter-pitch and shallower OMs. With the increase of the mold oscillation frequency, the average value of the low-frequency heat flux at the meniscus increases; however, it decreases when the mold oscillation stroke increases. Additionally, the variation amplitude of the high-frequency temperature and the high-frequency heat flux decreases with the increase of the oscillation frequency and the reduction of the oscillation stroke.

  7. Medical diagnostics for indoor mold exposure.

    PubMed

    Hurraß, Julia; Heinzow, Birger; Aurbach, Ute; Bergmann, Karl-Christian; Bufe, Albrecht; Buzina, Walter; Cornely, Oliver A; Engelhart, Steffen; Fischer, Guido; Gabrio, Thomas; Heinz, Werner; Herr, Caroline E W; Kleine-Tebbe, Jörg; Klimek, Ludger; Köberle, Martin; Lichtnecker, Herbert; Lob-Corzilius, Thomas; Merget, Rolf; Mülleneisen, Norbert; Nowak, Dennis; Rabe, Uta; Raulf, Monika; Seidl, Hans Peter; Steiß, Jens-Oliver; Szewszyk, Regine; Thomas, Peter; Valtanen, Kerttu; Wiesmüller, Gerhard A

    2017-04-01

    In April 2016, the German Society of Hygiene, Environmental Medicine and Preventative Medicine (Gesellschaft für Hygiene, Umweltmedizin und Präventivmedizin (GHUP)) together with other scientific medical societies, German and Austrian medical societies, physician unions and experts has provided an AWMF (Association of the Scientific Medical Societies) guideline 'Medical diagnostics for indoor mold exposure'. This guideline shall help physicians to advise and treat patients exposed indoors to mold. Indoor mold growth is a potential health risk, even without a quantitative and/or causal association between the occurrence of individual mold species and health effects. Apart from the allergic bronchopulmonary aspergillosis (ABPA) and the mycoses caused by mold, there is only sufficient evidence for the following associations between moisture/mold damages and different health effects: Allergic respiratory diseases, asthma (manifestation, progression, exacerbation), allergic rhinitis, exogenous allergic alveolitis and respiratory tract infections/bronchitis. In comparison to other environmental allergens, the sensitizing potential of molds is estimated to be low. Recent studies show a prevalence of sensitization of 3-10% in the total population of Europe. The evidence for associations to mucous membrane irritation and atopic eczema (manifestation, progression, exacerbation) is classified as limited or suspected. Inadequate or insufficient evidence for an association is given for COPD, acute idiopathic pulmonary hemorrhage in children, rheumatism/arthritis, sarcoidosis, and cancer. The risk of infections from indoor molds is low for healthy individuals. Only molds that are capable to form toxins can cause intoxications. The environmental and growth conditions and especially the substrate determine whether toxin formation occurs, but indoor air concentrations are always very low. In the case of indoor moisture/mold damages, everyone can be affected by odor effects and

  8. Effect of volatile removal during molding on the properties of two phenolic-fiber composites

    NASA Technical Reports Server (NTRS)

    Price, H. L.; Lucy, M. H.

    1974-01-01

    A comparison has been made of the effect of three volatile-removing techniques during molding on the properties of phenolic-fiber composites. The first technique involved heating the molding compound from one side, initiating the volatile-producing reactions, and driving these volatiles through the compound toward the cooler side. The second technique involved the application of a vacuum to the molding cavity before and during the cure cycle. The third technique was a combination of the first two. These techniques were used in the compression molding of phenolic-asbestos and phenolic-glass composites. The effects of both the individual and combined techniques on the mechanical, thermal, and sorption properties of the composites are reported.

  9. Shaping of steel mold surface of lens array by electrical discharge machining with spherical ball electrode.

    PubMed

    Takino, Hideo; Hosaka, Takahiro

    2016-06-20

    We propose a method for fabricating a spherical lens array mold by electrical discharge machining (EDM) with a ball-type electrode. The electrode is constructed by arranging conductive spherical balls in an array. To fundamentally examine the applicability of the proposed EDM method to the fabrication of lens array molds, we use an electrode having a single ball to shape a lens array mold made of stainless steel with 16 spherical elements, each having a maximum depth of 0.5 mm. As a result, a mold surface is successfully shaped with a peak-to-valley shape accuracy of approximately 10 μm, and an average surface roughness of 0.85 μm.

  10. Mold management of wetted carpet.

    PubMed

    Ong, Kee-Hean; Dixit, Anupma; Lewis, Roger D; MacDonald Perkins, Maureen; Backer, Denis; Condoor, Sridhar; Emo, Brett; Yang, Mingan

    2014-01-01

    This study evaluated the growth and removal of fungi on wetted carpet using newly designed technologies that rely on physical principles of steam, heat, and fluid flow. Sixty samples of carpet were embedded with heat-treated house dust, followed by embedding, wearing with a hexapod, and wetting. Samples were inoculated using a liquid suspension of Cladosporium sphaerospermum prior to placement over a water-saturated foam pad. Incubation times were 24 hr, 7 days, and 30 days. Cleaning was performed using three methods; high-flow hot water extraction, hot water and detergent, and steam. Fungal loading increased from approximately 1500 colony forming units per area (CFU/cm(2)) in 24 hr to a maximum of approximately 10,200 CFU/cm(2) after 7 days with a slight decline to 9700 CFU/cm(2) after 30 days incubation. Statistically significant differences were found among all three methods for removal of fungi for all three time periods (p < 0.05). Steam-vapor was significantly better than the alternative methods (p <0.001) with over 99% efficiency in mold spore decline from wetted carpet after 24 hr and 30 days, and over 92% efficiency after 7 days. The alternative methods exhibited lower efficiencies with a decline over time, from a maximum of 82% and 81% at 24 hr down to 60% and 43% at 30 days for detergent-hot water and high-flow, hot water extraction, respectively. The net effect of the mold management study demonstrates that while steam has a consistent fungal removal rate, the detergent and high-flow, hot water methods decline in efficiency with increasing incubation time.

  11. Higher Potassium Concentration in Shoots Reduces Gray Mold in Sweet Basil.

    PubMed

    Yermiyahu, Uri; Israeli, Lior; David, Dalia Rav; Faingold, Inna; Elad, Yigal

    2015-08-01

    Nutritional elements can affect plant susceptibility to plant pathogens, including Botrytis cinerea. We tested the effect of potassium (K) fertilization on gray mold in sweet basil grown in pots, containers, and soil. Increased K in the irrigation water and in the sweet basil tissue resulted in an exponential decrease in gray mold severity. Potassium supplied to plants by foliar application resulted in a significant decrease in gray mold in plants grown with a low rate of K fertigation. Lower K fertigation resulted in a significant increase in B. cinerea infection under semi-commercial conditions. Gray mold severity in harvested shoots was significantly negatively correlated with K concentration in the irrigation solution, revealing resistance to B. cinerea infection as a result of high K concentration in sweet basil tissue. Gray mold was reduced following K foliar application of the plants. In general, there was no synergy between the fertigation and foliar spray treatments. Proper K fertilization can replace some of the required chemical fungicide treatments and it may be integrated into gray mold management for improved disease suppression.

  12. Surface micro-structuring of glassy carbon for precision glass molding of diffractive optical elements

    NASA Astrophysics Data System (ADS)

    Prater, Karin; Dukwen, Julia; Scharf, Toralf; Herzig, Hans Peter; Hermerschmidt, Andreas

    2014-09-01

    Glassy carbon is used nowadays for a variety of applications because of its mechanical strength, thermal stability and non-sticking adhesion properties. This makes it also a suitable candidate as mold material for precision compression molding of low and high glass-transition temperature materials. To fabricate molds for diffractive optics a highresolution structuring technique is needed. We introduce a process that allows the micro-structuring of glassy carbon by reactive ion etching. Key parameters such as uniformity, surface roughness, edge definition and lateral resolution are discussed. They are the most relevant parameters for a stamp in optical applications. The use of titanium as a hard mask makes it possible to achieve a reasonable selectivity of 4:1, which has so far been one of the main problems in microstructuring of glassy carbon. We investigate the titanium surface structure with its 5-10 nm thick layer of TiO2 grains and its influence on the shape of the hard mask. In our fabrication procedure we were able to realize optically flat diffractive structures with slope angles of more than 80° at typical feature sizes of 5 μm and at 700 nm depth. The fabricated glassy carbon molds were applied to thermal imprinting onto different glasses. Glassy carbon molds with 1 mm thickness were tested with binary optical structures. Our experiments show the suitability of glassy carbon as molds for cost efficient mass production with a high quality.

  13. Rotational molding of pultruded profiles reinforced polyethylene

    NASA Astrophysics Data System (ADS)

    Greco, Antonio; Maffezzoli, Alfonso; Romano, Giorgio

    2014-05-01

    The aim of this paper is the production of fiber reinforced LLDPE components by rotational molding. To this purpose, a process upgrade was developed, for the incorporation of pultruded tapes in the rotational molding cycle. Pultruded tapes, made of 50% by weight of glass fibers dispersed in a high density polyethylene(HDPE) matrix, were glued on the internal surface of a cubic mold, and rotational molding process was run using the same processing conditions used for conventional LLDPE processing. During processing, melting of LLDPE powders and of HDPE allowed to incorporate the tapes inside rotational molded LLDPE. The glass fiber reinforced prototypes were characterized in terms of mechanical properties. Plate bending tests were performed on the square faces extracted from the rotational molded product. The rotational molding products were also subjected to internal hydrostatic pressure tests up to 10 bar. In any case, no failure of the cubic samples was observed. In both cases, it was found that addition of a single pultruded strips, which corresponds to addition of about 0.6% by weight of glass fibers, involved an increase of the stiffness of the faces by about 25%.

  14. Slimeware: engineering devices with slime mold.

    PubMed

    Adamatzky, Andrew

    2013-01-01

    The plasmodium of the acellular slime mold Physarum polycephalum is a gigantic single cell visible to the unaided eye. The cell shows a rich spectrum of behavioral patterns in response to environmental conditions. In a series of simple experiments we demonstrate how to make computing, sensing, and actuating devices from the slime mold. We show how to program living slime mold machines by configurations of repelling and attracting gradients and demonstrate the workability of the living machines on tasks of computational geometry, logic, and arithmetic.

  15. Mucormycosis, Pseudallescheriasis, and Other Uncommon Mold Infections

    PubMed Central

    Quan, Clifford; Spellberg, Brad

    2010-01-01

    Serious infections due to non-Aspergillus molds are being encountered with increasing frequency. Factors likely responsible for the rise of these infections include aging populations in countries with advanced medical technologies, the resultant increase in incidence of many cancers, increasingly intensive myeloablative therapies for these cancers, increasingly intensive care for critically ill patients, and increases in the frequency of solid organ and hematopoietic stem cell transplantation. Although diagnostic and therapeutic modalities have improved, mortality rates for invasive mold infections remain high. In this review, we summarize current knowledge about non-Aspergillus mold infections of the chest, with a focus on risk factors, clinical features, diagnosis, and treatment. PMID:20463250

  16. Mold contamination of automobile air conditioner systems.

    PubMed

    Kumar, P; Lopez, M; Fan, W; Cambre, K; Elston, R C

    1990-02-01

    Eight cars belonging to patients who were found to have exacerbation of allergic rhinitis and bronchial asthma after turning on the air conditioner in their cars were examined. Mold concentrations inside the passenger compartment with the a/c turned off and at different climate control settings were lower than concentrations in the outside air. After turning on the air conditioner to "Max", cultures obtained at various intervals revealed that mold concentrations decreased significantly with time. Furthermore, placement of a filter at the portal of entry of outside air significantly reduced the mold concentration in the passenger compartment.

  17. Planar Lithographed Superconducting LC Resonators for Frequency-Domain Multiplexed Readout Systems

    NASA Astrophysics Data System (ADS)

    Rotermund, K.; Barch, B.; Chapman, S.; Hattori, K.; Lee, A.; Palaio, N.; Shirley, I.; Suzuki, A.; Tran, C.

    2016-07-01

    Cosmic microwave background (CMB) polarization experiments are increasing the number of transition edge sensor (TES) bolometers to increase sensitivity. In order to maintain low thermal loading of the sub-Kelvin stage, the frequency-domain multiplexing (FDM) factor has to increase accordingly. FDM is achieved by placing TES bolometers in series with inductor-capacitor (LC) resonators, which select the readout frequency. The multiplexing factor can be raised with a large total readout bandwidth and small frequency spacing between channels. The inductance is kept constant to maintain a uniform readout bandwidth across detectors, while the maximum acceptable value is determined by bolometer stability. Current technology relies on commercially available ceramic chip capacitors. These have high scatter in their capacitance thereby requiring large frequency spacing. Furthermore, they have high equivalent series resistance (ESR) at higher frequencies and are time consuming and tedious to hand assemble via soldering. A solution lies in lithographed, planar spiral inductors (currently in use by some experiments) combined with interdigitated capacitors on a silicon (Si) substrate. To maintain reasonable device dimensions, we have reduced trace and gap widths of the LCs to 4 \\upmu m. We increased the inductance from 16 to 60 \\upmu H to achieve a higher packing density, a requirement for FDM systems with large multiplexing factors. Additionally, the Si substrate yields low ESR values across the entire frequency range and lithography makes mass production of LC pairs possible. We reduced mutual inductance between inductors by placing them in a checkerboard pattern with the capacitors, thereby increasing physical distances between adjacent inductors. We also reduce magnetic coupling of inductors with external sources by evaporating a superconducting ground plane onto the backside of the substrate. We report on the development of lithographed LCs in the 1-5 MHz range for use

  18. Novel Lithographic Techniques for the Production of Monodisperse Colloids: LithoParticles

    NASA Astrophysics Data System (ADS)

    Samuel, Joseph; Chowdhury, Sutirtha Roy

    This dissertation discusses the production of colloidal particles using lithographic techniques. Most colloids produced are spherical but with these lithographic methods, diverse colloids, having exotic shapes and different sizes are produced. The physical properties of the particles are also changed providing another dimension to the particles that can be exploited. The first methods used to produce LithoParticles use a stepper based system. Both, a single layer of resist or two different layers of resist can be used to produce the particles. The single layer system combines the development and the lift-off while using two layers, one being a sacrificial layer, decouples them. Each method produces monodisperse high fidelity colloids with different shapes and sub-micron sizes. The addition of organic dyes to the resist is also described which makes the particles fluoresce in the red, green, and blue. The particles produced using SU-8 can have their surface modified using highly charged silane molecules which ensure their long term stabilization. Their physical properties can be changed as well. Colloids which can be controlled magnetically, have a conductive layer, or have a three-dimensional shape, Janus particles, have been produced. The addition of magnetite to the SU-8 photoresist creates particles that can be controlled using a neodymium magnet. A gold coating is sputtered on the surface of the particles creating a conductive layer and thus particles with both insulating and conductive properties. The steppers capabilities to align multiple photomasks allows for the overlay of different shapes, creating three dimensional figures. The production of particles using pillar deposition templating and well deposition templating is described. Each method allows for the manufacture of monodisperse colloids with the limited use of the stepper. The wells and posts are etched into silicon using either chlorine etching or deep reactive ion etching and can be reused

  19. Composite materials molding simulation for purpose of automotive industry

    NASA Astrophysics Data System (ADS)

    Grabowski, Ł.; Baier, A.; Majzner, M.; Sobek, M.

    2016-08-01

    Composite materials loom large increasingly important role in the overall industry. Composite material have a special role in the ever-evolving automotive industry. Every year the composite materials are used in a growing number of elements included in the cars construction. Development requires the search for ever new applications of composite materials in areas where previously were used only metal materials. Requirements for modern solutions, such as reducing the weight of vehicles, the required strength and vibration damping characteristics go hand in hand with the properties of modern composite materials. The designers faced the challenge of the use of modern composite materials in the construction of bodies of power steering systems in vehicles. The initial choice of method for producing composite bodies was the method of molding injection of composite material. Molding injection of polymeric materials is a widely known and used for many years, but the molding injection of composite materials is a relatively new issue, innovative, it is not very common and is characterized by different conditions, parameters and properties in relation to the classical method. Therefore, for the purpose of selecting the appropriate composite material for injection for the body of power steering system computer analysis using Siemens NX 10.0 environment, including Moldex 3d and EasyFill Advanced tool to simulate the injection of materials from the group of possible solutions were carried out. Analyses were carried out on a model of a modernized wheel case of power steering system. During analysis, input parameters, such as temperature, pressure injectors, temperature charts have been analysed. An important part of the analysis was to analyse the propagation of material inside the mold during injection, so that allowed to determine the shape formability and the existence of possible imperfections of shapes and locations air traps. A very important parameter received from

  20. Mold allergy in the Mediterranean Island of Crete, Greece: a 10-year volumetric, aerobiological study with dermal sensitization correlations.

    PubMed

    Gonianakis, Michael I; Neonakis, Ioannis K; Gonianakis, Ioannis M; Baritaki, Maria A; Bouros, Demosthenis; Potamias, George; Kontou-Fili, Kalliopi S

    2006-01-01

    Mold spores are universal outdoor and indoor components and generally are recognized as possible sources of respiratory allergies. A 10-year aerobiological study (1994-2003) was conducted in the city of Heraklion located at the center of the Mediterranean island of Crete, Greece. Eighteen mold species exhibiting a normal annual seasonal pattern have been identified and recorded. The most abundant mold species include (a) Cladosporium, (b) Alternaria, (c) miscellaneous ascosporas (d) Leptosphaeria, and (e) basidiomycete Coprinus. In parallel, 571 atopic individuals were tested by skin-prick tests (SPTs). Among these 571 patients 42.5% showed dermal positivity to mold allergens. Most positive SPTs were those of (a) Alternaria, (b) Cladosporium, (c) Fusarium, (d) Aspergillus, and (e) Mucor. No linear relationship was noted between SPT frequencies and percentages of mold species. All of these aerobiological and sensitization data constitute a firm basis for further medical and biological research and application.

  1. Metal Injection Molding of Tungsten Heavy Alloys: SBIR Phase 1

    DTIC Science & Technology

    1991-10-01

    Huntington Beach, CA). Task 7: Injection Molding Injection Molding was performed in a Arburg (Model 305-211-700) with test specimens provided for both solid... Arburg Injection Molding machine (Model 305-211-700). The molding conditions were: Temperature: Nozzle - 177°C (350°F) Front - 177 0 C (350°F) Middle

  2. INTERIOR VIEW, GRAY IRON MOLDING MACHINE WITH MOLDER, R. L. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW, GRAY IRON MOLDING MACHINE WITH MOLDER, R. L. BRANDY MOLDING A RAIL CASTING (LAWLER NO. 1337, A 16' x 35' MOLD WITH A 5' COPE AND A 4' DRAG). DRAG IS FILLED WITH SAND. - Lawler Machine & Foundry Company, Molding Area, 760 North Forty-fourth Street, Birmingham, Jefferson County, AL

  3. RUN OUTS OCCUR WHEN IRON HAS UNSEATED MOLDING SAND AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    RUN OUTS OCCUR WHEN IRON HAS UNSEATED MOLDING SAND AND RUN OUT OF THE MOLD UNDER POURING JACKETS AND SPILLS ONTO THE MOLDING PLATFORM. WORKERS GENERALLY WAIT SEVERAL MINUTES FOR THE IRON TO SOLIDIFY AND, WHILE IT IS STILL RED-HOT, REMOVE IT FROM THE PLATFORM AND SCRAP THE MOLD. - Southern Ductile Casting Company, Centerville Foundry, 101 Airport Road, Centreville, Bibb County, AL

  4. RUN OUTS OCCUR WHEN IRON HAS UNSEATED MOLDING SAND AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    RUN OUTS OCCUR WHEN IRON HAS UNSEATED MOLDING SAND AND RUN OUT OF THE MOLD UNDER POURING JACKETS AND SPILLS ONTO THE MOLDING PLATFORM. WORKERS GENERALLY WAIT SEVERAL MINUTES FOR THE IRON TO SOLIDIFY AND, WHILE IT IS STILL RED-HOT, REMOVE IT FROM THE PLATFORM AND SCRAP THE MOLD. - Southern Ductile Casting Company, Centerville Foundry, 101 Airport Road, Centreville, Bibb County, AL

  5. Effect of lithographically-induced strain relaxation on the magnetic domain configuration in microfabricated epitaxially grown Fe81Ga19

    NASA Astrophysics Data System (ADS)

    Beardsley, R. P.; Parkes, D. E.; Zemen, J.; Bowe, S.; Edmonds, K. W.; Reardon, C.; Maccherozzi, F.; Isakov, I.; Warburton, P. A.; Campion, R. P.; Gallagher, B. L.; Cavill, S. A.; Rushforth, A. W.

    2017-02-01

    We investigate the role of lithographically-induced strain relaxation in a micron-scaled device fabricated from epitaxial thin films of the magnetostrictive alloy Fe81Ga19. The strain relaxation due to lithographic patterning induces a magnetic anisotropy that competes with the magnetocrystalline and shape induced anisotropies to play a crucial role in stabilising a flux-closing domain pattern. We use magnetic imaging, micromagnetic calculations and linear elastic modelling to investigate a region close to the edges of an etched structure. This highly-strained edge region has a significant influence on the magnetic domain configuration due to an induced magnetic anisotropy resulting from the inverse magnetostriction effect. We investigate the competition between the strain-induced and shape-induced anisotropy energies, and the resultant stable domain configurations, as the width of the bar is reduced to the nanoscale range. Understanding this behaviour will be important when designing hybrid magneto-electric spintronic devices based on highly magnetostrictive materials.

  6. Effect of lithographically-induced strain relaxation on the magnetic domain configuration in microfabricated epitaxially grown Fe81Ga19.

    PubMed

    Beardsley, R P; Parkes, D E; Zemen, J; Bowe, S; Edmonds, K W; Reardon, C; Maccherozzi, F; Isakov, I; Warburton, P A; Campion, R P; Gallagher, B L; Cavill, S A; Rushforth, A W

    2017-02-10

    We investigate the role of lithographically-induced strain relaxation in a micron-scaled device fabricated from epitaxial thin films of the magnetostrictive alloy Fe81Ga19. The strain relaxation due to lithographic patterning induces a magnetic anisotropy that competes with the magnetocrystalline and shape induced anisotropies to play a crucial role in stabilising a flux-closing domain pattern. We use magnetic imaging, micromagnetic calculations and linear elastic modelling to investigate a region close to the edges of an etched structure. This highly-strained edge region has a significant influence on the magnetic domain configuration due to an induced magnetic anisotropy resulting from the inverse magnetostriction effect. We investigate the competition between the strain-induced and shape-induced anisotropy energies, and the resultant stable domain configurations, as the width of the bar is reduced to the nanoscale range. Understanding this behaviour will be important when designing hybrid magneto-electric spintronic devices based on highly magnetostrictive materials.

  7. Additive technology of soluble mold tooling for embedded devices in composite structures: A study on manufactured tolerances

    NASA Astrophysics Data System (ADS)

    Roy, Madhuparna

    Composite textiles have found widespread use and advantages in various industries and applications. The constant demand for high quality products and services requires companies to minimize their manufacturing costs, and delivery time in order to compete in general and niche marketplaces. Advanced manufacturing methods aim to provide economical methods of mold production. Creation of molding and tooling options for advanced composites encompasses a large portion of the fabrication time, making it a costly process and restraining factor. This research discusses a preliminary investigation into the use of soluble polymer compounds and additive manufacturing to fabricate soluble molds. These molds suffer from dimensional errors due to several factors, which have also been characterized. The basic soluble mold of a composite is 3D printed to meet the desired dimensions and geometry of holistic structures or spliced components. The time taken to dissolve the mold depends on the rate of agitation of the solvent. This process is steered towards enabling the implantation of optoelectronic devices within the composite to provide sensing capability for structural health monitoring. The shape deviation of the 3D printed mold is also studied and compared to its original dimensions to optimize the dimensional quality to produce dimensionally accurate parts. Mechanical tests were performed on compact tension (CT) resin samples prepared from these 3D printed molds and revealed crack propagation towards an embedded intact optical fiber.

  8. Natural Fiber Composite Retting, Preform Manufacture and Molding (Project 18988/Agreement 16313)

    SciTech Connect

    Simmons, Kevin L.; Howe, Daniel T.; Laddha, Sachin; Fifield, Leonard S.

    2009-12-31

    Plant-based natural fibers can be used in place of glass in fiber reinforced automotive composites to reduce weight, cost and provide environmental benefits. Current automotive applications use natural fibers in injection molded thermoplastics for interior, non-structural applications. Compression molded natural fiber reinforced thermosets have the opportunity to extend natural fiber composite applications to structural and semi-structural parts and exterior parts realizing further vehicle weight savings. The development of low cost molding and fiber processing techniques for large volumes of natural fibers has helped in understanding the barriers of non-aqueous retting. The retting process has a significant effect on the fiber quality and its processing ability that is related to the natural fiber composite mechanical properties. PNNL has developed a compression molded fiber reinforced composite system of which is the basis for future preforming activities and fiber treatment. We are using this process to develop preforming techniques and to validate fiber treatment methods relative to OEM provided application specifications. It is anticipated for next fiscal year that demonstration of larger quantities of SMC materials and molding of larger, more complex components with a more complete testing regimen in coordination with Tier suppliers under OEM guidance.

  9. Online Measurement for Transient Mold Friction Based on the Hydraulic Oscillators of Continuous-Casting Mold

    NASA Astrophysics Data System (ADS)

    Wang, Xudong; Wang, Zhaofeng; Yao, Man

    2013-12-01

    The interaction of the strand shell surface and mold copper plates has significant effects on the slab surface quality and casting productivity. This article focuses on developing a reliable approach to measure the transient friction force between the slab and the mold for the purpose of the investigation of lubrication and friction behavior inside a mold. This method is presented to monitor transient mold frictions for the slab continuous caster equipped with hydraulic oscillators. A mathematical model is also developed to calculate the empty working force of the no casting state, and a new algorithm, based on the particle swarm optimization, is proposed to predict the dynamic characteristic parameters of mold oscillation. The results have shown that the method has a sufficient sensitivity to variation, especially to the periodical variation of the mold friction, and it has been identified that the transient mold friction can be used as an effective index with regard to detecting mold oscillation and optimizing the casting parameters for process control. It may lay the practical foundation for the online detection of powder lubrication and the visualization of the continuous-casting mold process.

  10. Organic materials for ceramic molding processes

    NASA Technical Reports Server (NTRS)

    Saito, K.

    1984-01-01

    Ceramic molding processes are examined. Binders, wetting agents, lubricants, plasticizers, surface active agents, dispersants, etc., for pressing, rubber pressing, sip casting, injection casting, taping, extrusion, etc., are described, together with forming machines.

  11. Antimicrobial Treatments of Indoor Mold and Bacteria

    EPA Science Inventory

    Biological contaminants especially mold in buildings are known to act as sources of indoor air pollution, discomfort, asthma and pulmonary disease to building occupants. Sick buildings are evidence of extremely problematic indoor air quality (IAQ), often resulting from unacceptab...

  12. Secondary metabolites of slime molds (myxomycetes).

    PubMed

    Dembitsky, Valery M; Rezanka, Tomás; Spízek, Jaroslav; Hanus, Lumír O

    2005-04-01

    The compounds reported from the slime molds (myxomycetes) species are described. Almost 100 natural compounds including their chemical structures and biological activities are described in this review article. Only metabolites with a well-defined structure are included.

  13. Binding agent for molding ceramic items

    NASA Technical Reports Server (NTRS)

    Beshentsev, B. D.; Vityuk, N. P.; Volkov, A. V.; Yevdokimov, A. I.; Novikov, M. N.; Piskunov, Y. G.; Pobortsev, E. P.; Sadovnichaya, L. M.

    1983-01-01

    The invention refers to the fabrication of ceramic items by the molding method. It can be used to produce items of complicated configuration, in particular composition of binding agent for electroceramic items.

  14. Sacrificial Plastic Mold With Electroplatable Base

    DOEpatents

    Domeier, Linda A.; Hruby, Jill M.; Morales, Alfredo M.

    2005-08-16

    A sacrificial plastic mold having an electroplatable backing is provided. One embodiment consists of the infusion of a softened or molten thermoplastic through a porous metal substrate (sheet, screen, mesh or foam) and into the features of a micro-scale molding tool contacting the porous metal substrate. Upon demolding, the porous metal substrate will be embedded within the thermoplastic and will project a plastic structure with features determined by the mold tool. This plastic structure, in turn, provides a sacrificial plastic mold mechanically bonded to the porous metal substrate which provides a conducting support suitable for electroplating either contiguous or non-contiguous metal replicates. After electroplating and lapping, the sacrificial plastic can be dissolved to leave the desired metal structure bonded to the porous metal substrate. Optionally, the electroplated structures may be debonded from the porous substrate by selective dissolution of the porous substrate or a coating thereon.

  15. Sacrificial plastic mold with electroplatable base

    DOEpatents

    Domeier, Linda A.; Hruby, Jill M.; Morales, Alfredo M.

    2002-01-01

    A sacrificial plastic mold having an electroplatable backing is provided. One embodiment consists of the infusion of a softened or molten thermoplastic through a porous metal substrate (sheet, screen, mesh or foam) and into the features of a micro-scale molding tool contacting the porous metal substrate. Upon demolding, the porous metal substrate will be embedded within the thermoplastic and will project a plastic structure with features determined by the mold tool. This plastic structure, in turn, provides a sacrificial plastic mold mechanically bonded to the porous metal substrate which provides a conducting support suitable for electroplating either contiguous or non-contiguous metal replicates. After electroplating and lapping, the sacrificial plastic can be dissolved to leave the desired metal structure bonded to the porous metal substrate. Optionally, the electroplated structures may be debonded from the porous substrate by selective dissolution of the porous substrate or a coating thereon.

  16. Injection molded optical backplane for broadcast architecture

    NASA Astrophysics Data System (ADS)

    Rosenberg, Paul; Mathai, Sagi; Sorin, Wayne V.; McLaren, Moray; Straznicky, Joseph; Panotopoulos, Georgios; Warren, David; Morris, Terry; Tan, Michael R. T.

    2012-01-01

    A low cost, blind mate, injection molded optical backplane is presented. The optical backplane is comprised of 12 channel optical broadcast buses, operating at 10Gbps/channel with six blindmate optical output ports spaced 1U apart.

  17. Mold and Indoor Air Quality in Schools

    MedlinePlus

    ... exhaust fans whenever cooking, dishwashing and cleaning in food service areas. Inspect the building for signs of mold, moisture, leaks or spills Check for moldy odors. Look for water stains or discoloration on ...

  18. Antimicrobial Treatments of Indoor Mold and Bacteria

    EPA Science Inventory

    Biological contaminants especially mold in buildings are known to act as sources of indoor air pollution, discomfort, asthma and pulmonary disease to building occupants. Sick buildings are evidence of extremely problematic indoor air quality (IAQ), often resulting from unacceptab...

  19. Wafer-based aberration metrology for lithographic systems using overlay measurements on targets imaged from phase-shift gratings.

    PubMed

    van Haver, Sven; Coene, Wim M J; D'havé, Koen; Geypen, Niels; van Adrichem, Paul; de Winter, Laurens; Janssen, Augustus J E M; Cheng, Shaunee

    2014-04-20

    In this paper, a new methodology is presented to derive the aberration state of a lithographic projection system from wafer metrology data. For this purpose, new types of phase-shift gratings (PSGs) are introduced, with special features that give rise to a simple linear relation between the PSG image displacement and the phase aberration function of the imaging system. By using the PSGs as the top grating in a diffraction-based overlay stack, their displacement can be measured as an overlay error using a standard wafer metrology tool. In this way, the overlay error can be used as a measurand based on which the phase aberration function in the exit pupil of the lithographic system can be reconstructed. In practice, the overlay error is measured for a set of different PSG targets, after which this information serves as input to a least-squares optimization problem that, upon solving, provides estimates for the Zernike coefficients describing the aberration state of the lithographic system. In addition to a detailed method description, this paper also deals with the additional complications that arise when the method is implemented experimentally and this leads to a number of model refinements and a required calibration step. Finally, the overall performance of the method is assessed through a number of experiments in which the aberration state of the lithographic system is intentionally detuned and subsequently estimated by the new method. These experiments show a remarkably good agreement, with an error smaller than 5  mλ, among the requested aberrations, the aberrations measured by the on-tool aberration sensor, and the results of the new wafer-based method.

  20. Magnetic lens apparatus for use in high-resolution scanning electron microscopes and lithographic processes

    DOEpatents

    Crewe, Albert V.

    2000-01-01

    Disclosed are lens apparatus in which a beam of charged particlesis brought to a focus by means of a magnetic field, the lens being situated behind the target position. In illustrative embodiments, a lens apparatus is employed in a scanning electron microscopeas the sole lens for high-resolution focusing of an electron beam, and in particular, an electron beam having an accelerating voltage of from about 10 to about 30,000 V. In one embodiment, the lens apparatus comprises an electrically-conducting coil arranged around the axis of the beam and a magnetic pole piece extending along the axis of the beam at least within the space surrounded by the coil. In other embodiments, the lens apparatus comprises a magnetic dipole or virtual magnetic monopole fabricated from a variety of materials, including permanent magnets, superconducting coils, and magnetizable spheres and needles contained within an energy-conducting coil. Multiple-array lens apparatus are also disclosed for simultaneous and/or consecutive imaging of multiple images on single or multiple specimens. The invention further provides apparatus, methods, and devices useful in focusing charged particle beams for lithographic processes.