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Sample records for molten v2o5-k2s2o7-khso4 systems

  1. Molten Salt Electrochemical Systems.

    DTIC Science & Technology

    1983-05-31

    metal tetrafluoroborates were examined for similar behavior. Commercial samples of the lithium, sodium and potassium salts were used, while the...REPORT a PERID C £0 inal, 1 June 1980-31 March Molten Salt Electrochemical Systems 1983 6 PERFORMING OŘG. REPORT NUMBER 7. AUTHOR(a) I CONTRACT OR...dilfferent from Reporl) IS. KEY WORDS (Continue ora ow... side 55 n~cssay and Identify by block number ) Molten Salt , Phase Diagram, Electrolyte 30

  2. Molten metal injector system and method

    DOEpatents

    Meyer, Thomas N.; Kinosz, Michael J.; Bigler, Nicolas; Arnaud, Guy

    2003-04-01

    Disclosed is a molten metal injector system including a holder furnace, a casting mold supported above the holder furnace, and a molten metal injector supported from a bottom side of the mold. The holder furnace contains a supply of molten metal having a metal oxide film surface. The bottom side of the mold faces the holder furnace. The mold defines a mold cavity for receiving the molten metal from the holder furnace. The injector projects into the holder furnace and is in fluid communication with the mold cavity. The injector includes a piston positioned within a piston cavity defined by a cylinder for pumping the molten metal upward from the holder furnace and injecting the molten metal into the mold cavity under pressure. The piston and cylinder are at least partially submerged in the molten metal when the holder furnace contains the molten metal. The cylinder further includes a molten metal intake for receiving the molten metal into the piston cavity. The molten metal intake is located below the metal oxide film surface of the molten metal when the holder furnace contains the molten metal. A method of injecting molten metal into a mold cavity of a casting mold is also disclosed.

  3. Hybrid Molten Salt Reactor (HMSR) System Study

    SciTech Connect

    Woolley, Robert D; Miller, Laurence F

    2014-04-01

    Can the hybrid system combination of (1) a critical fission Molten Salt Reactor (MSR) having a thermal spectrum and a high Conversion Ratio (CR) with (2) an external source of high energy neutrons provide an attractive solution to the world's expanding demand for energy? The present study indicates the answer is an emphatic yes.

  4. Molten-Caustic-Leaching System Integration Project

    SciTech Connect

    Not Available

    1992-01-01

    The objective of this project is to modify an existing molten-caustic-leaching (MCL) system for coal upgrading so that it operates in an integrated continuous manner. The overall strategy consists of several tasks, but only a few are discussed here. Tasks discussed are: MCL circuit component testing (coal sample procurement), final circuit modifications for integrated operation, coal product handling/waste disposal (coal inventory disposal, MCL solid waste disposal), project management and control. (VC)

  5. Delivery system for molten salt oxidation of solid waste

    DOEpatents

    Brummond, William A.; Squire, Dwight V.; Robinson, Jeffrey A.; House, Palmer A.

    2002-01-01

    The present invention is a delivery system for safety injecting solid waste particles, including mixed wastes, into a molten salt bath for destruction by the process of molten salt oxidation. The delivery system includes a feeder system and an injector that allow the solid waste stream to be accurately metered, evenly dispersed in the oxidant gas, and maintained at a temperature below incineration temperature while entering the molten salt reactor.

  6. Recirculating Molten Metal Supply System And Method

    DOEpatents

    Kinosz, Michael J.; Meyer, Thomas N.

    2003-07-01

    The melter furnace includes a heating chamber (16), a pump chamber (18), a degassing chamber (20), and a filter chamber (22). The pump chamber (18) is located adjacent the heating chamber (16) and houses a molten metal pump (30). The degassing chamber (20) is located adjacent and in fluid communication with the pump chamber (18), and houses a degassing mechanism (36). The filter chamber (22) is located adjacent and in fluid communication with the degassing chamber (20). The filter chamber (22) includes a molten metal filter (38). The melter furnace (12) is used to supply molten metal to an externally located holder furnace (14), which then recirculates molten metal back to the melter furnace (12).

  7. Thermal Characterization of Molten Salt Systems

    SciTech Connect

    Toni Y. Gutknecht; Guy L. Fredrickson

    2011-09-01

    The phase stability of molten salts in an electrorefiner (ER) may be adversely affected by the buildup of sodium, fission products, and transuranics in the electrolyte. Potential situations that need to be avoided are the following: (1) salt freezing due to an unexpected change in the liquidus temperature, (2) phase separation or non-homogeneity of the molten salt due to the precipitation of solids or formation of immiscible liquids, and (3) any mechanism that can result in the separation and concentration of fissile elements from the molten salt. Any of these situations would result in an off-normal condition outside the established safety basis for electrorefiner (ER) operations. The stability (and homogeneity) of the phases can potentially be monitored through the thermal characterization of the salts, which can be a function of impurity concentration. This report describes the experimental results of typical salts compositions, which consist of chlorides of potassium, lithium, strontium, samarium, praseodymium, lanthanum, barium, cerium, cesium, neodymium, sodium and gadolinium chlorides as a surrogate for both uranium and plutonium, used for the processing of used nuclear fuels.

  8. Molten metal feed system controlled with a traveling magnetic field

    DOEpatents

    Praeg, Walter F.

    1991-01-01

    A continuous metal casting system in which the feed of molten metal is controlled by means of a linear induction motor capable of producing a magnetic traveling wave in a duct that connects a reservoir of molten metal to a caster. The linear induction motor produces a traveling magnetic wave in the duct in opposition to the pressure exerted by the head of molten metal in the reservoir so that p.sub.c =p.sub.g -p.sub.m where p.sub.c is the desired pressure in the caster, p.sub.g is the gravitational pressure in the duct exerted by the force of the head of molten metal in the reservoir, and p.sub.m is the electromagnetic pressure exerted by the force of the magnetic field traveling wave produced by the linear induction motor. The invention also includes feedback loops to the linear induction motor to control the casting pressure in response to measured characteristics of the metal being cast.

  9. Nuclear Hybrid Energy Systems: Molten Salt Energy Storage

    SciTech Connect

    P. Sabharwall; M. Green; S.J. Yoon; S.M. Bragg-Sitton; C. Stoots

    2014-07-01

    With growing concerns in the production of reliable energy sources, the next generation in reliable power generation, hybrid energy systems, are being developed to stabilize these growing energy needs. The hybrid energy system incorporates multiple inputs and multiple outputs. The vitality and efficiency of these systems resides in the energy storage application. Energy storage is necessary for grid stabilizing and storing the overproduction of energy to meet peak demands of energy at the time of need. With high thermal energy production of the primary nuclear heat generation source, molten salt energy storage is an intriguing option because of its distinct properties. This paper will discuss the different energy storage options with the criteria for efficient energy storage set forth, and will primarily focus on different molten salt energy storage system options through a thermodynamic analysis

  10. MAG-GATE System for Molten metal Flow Control

    SciTech Connect

    Richard D. Nathenson, P.E.

    2004-05-15

    The need for improved active flow control has been recognized as part of the Steel Industry Technology Roadmap. Under TRP 9808 for the American Iron and Steel Institute and the Department of Energy, Concept Engineering Group Inc. has developed MAG-GATE{trademark}, an electromagnetic system for active molten metal flow control. Two hot steel tests were successfully conducted in 2003 at the Whemco Foundry Division, Midland, PA. Approximately 110,000 pounds of 0.2% carbon steel were poured through the device subject to electromagnetic flow control. Excellent agreement between predicted and actual flow control was found. A survey of the molten metal flow control practices at 100 continuous casters in North America was also conducted in 2003. This report summarizes the results of the development program to date. Preliminary designs are described for the next step of a beta test at an operating billet/bloom or slab caster.

  11. Fundamental study of molten pool depth measurement method using an ultrasonic phased array system

    NASA Astrophysics Data System (ADS)

    Mizota, Hirohisa; Nagashima, Yoshiaki; Obana, Takeshi

    2015-07-01

    The molten pool depth measurement method using an ultrasonic phased array system has been developed. The molten pool depth distribution is evaluated by comparing the times taken by the ultrasonic wave to propagate through a molten pool and a solid-phase and through only the solid-phase near the molten pool. Maximum molten pool depths on a flat type-304 stainless-steel plate, formed with a gas tungsten arc welding machine for different welding currents from 70 to 150 A, were derived within an error of ±0.5 mm.

  12. Molten metal holder furnace and casting system incorporating the molten metal holder furnace

    DOEpatents

    Kinosz, Michael J.; Meyer, Thomas N.

    2003-02-11

    A bottom heated holder furnace (12) for containing a supply of molten metal includes a storage vessel (30) having sidewalls (32) and a bottom wall (34) defining a molten metal receiving chamber (36). A furnace insulating layer (42) lines the molten metal receiving chamber (36). A thermally conductive heat exchanger block (54) is located at the bottom of the molten metal receiving chamber (36) for heating the supply of molten metal. The heat exchanger block (54) includes a bottom face (65), side faces (66), and a top face (67). The heat exchanger block (54) includes a plurality of electrical heaters (70) extending therein and projecting outward from at least one of the faces of the heat exchanger block (54), and further extending through the furnace insulating layer (42) and one of the sidewalls (32) of the storage vessel (30) for connection to a source of electrical power. A sealing layer (50) covers the bottom face (65) and side faces (66) of the heat exchanger block (54) such that the heat exchanger block (54) is substantially separated from contact with the furnace insulating layer (42).

  13. High-temperature molten salt solar thermal systems

    NASA Astrophysics Data System (ADS)

    Copeland, R. J.; Leach, J. W.; Stern, G.

    Conceptual designs of a solar thermal central receiver and a thermal storage subsystem were analyzed to estimate thermal losses and to assess the economics of high-temperature applications with molten salt transport fluids. Modifications to a receiver design being developed by the Martin Marietta Corporation were studied to investigate possible means for improving efficiency at high temperatures. Computations were made based on conceptual design of internally insulated high temperature storage tanks to estimate cost and performance. A study of a potential application of the system for thermochemical production of hydrogen indicates that thermal storage at 1100 C will be economically attractive.

  14. Tunable molten oxide pool assisted plasma-melter vitrification systems

    DOEpatents

    Titus, Charles H.; Cohn, Daniel R.; Surma, Jeffrey E.

    1998-01-01

    The present invention provides tunable waste conversion systems and apparatus which have the advantage of highly robust operation and which provide complete or substantially complete conversion of a wide range of waste streams into useful gas and a stable, nonleachable solid product at a single location with greatly reduced air pollution to meet air quality standards. The systems provide the capability for highly efficient conversion of waste into high quality combustible gas and for high efficiency conversion of the gas into electricity by utilizing a high efficiency gas turbine or an internal combustion engine. The solid product can be suitable for various commercial applications. Alternatively, the solid product stream, which is a safe, stable material, may be disposed of without special considerations as hazardous material. In the preferred embodiment, the arc plasma furnace and joule heated melter are formed as a fully integrated unit with a common melt pool having circuit arrangements for the simultaneous independently controllable operation of both the arc plasma and the joule heated portions of the unit without interference with one another. The preferred configuration of this embodiment of the invention utilizes two arc plasma electrodes with an elongated chamber for the molten pool such that the molten pool is capable of providing conducting paths between electrodes. The apparatus may additionally be employed with reduced use or without further use of the gases generated by the conversion process. The apparatus may be employed as a net energy or net electricity producing unit where use of an auxiliary fuel provides the required level of electricity production. Methods and apparatus for converting metals, non-glass forming waste streams and low-ash producing inorganics into a useful gas are also provided. The methods and apparatus for such conversion include the use of a molten oxide pool having predetermined electrical, thermal and physical

  15. Molten salt parabolic trough system with synthetic oil preheating

    NASA Astrophysics Data System (ADS)

    Yuasa, Minoru; Hino, Koichi

    2017-06-01

    Molten salt parabolic trough system (MSPT), which can heat the heat transfer fluid (HTF) to 550 °C has a better performance than a synthetic oil parabolic trough system (SOPT), which can heat the HTF to 400 °C or less. The utilization of HTF at higher temperature in the parabolic trough system is able to realize the design of a smaller size of storage tank and higher heat to electricity conversion efficiency. However, with MSPT there is a great amount of heat loss at night so it is necessary to circulate the HTF at a high temperature of about 290 °C in order to prevent solidification. A new MSPT concept with SOPT preheating (MSSOPT) has been developed to reduce the heat loss at night. In this paper, the MSSOPT system, its performance by steady state analysis and annual performance analysis are introduced.

  16. Molten Chloride Salts for Heat Transfer in Nuclear Systems

    NASA Astrophysics Data System (ADS)

    Ambrosek, James Wallace

    2011-12-01

    A forced convection loop was designed and constructed to examine the thermal-hydraulic performance of molten KCl-MgCl2 (68-32 at %) salt for use in nuclear co-generation facilities. As part of this research, methods for prediction of the thermo-physical properties of salt mixtures for selection of the coolant salt were studied. In addition, corrosion studies of 10 different alloys were exposed to the KCl-MgCl2 to determine a suitable construction material for the loop. Using experimental data found in literature for unary and binary salt systems, models were found, or developed to extrapolate the available experimental data to unstudied salt systems. These property models were then used to investigate the thermo-physical properties of the LINO3-NaNO3-KNO 3-Ca(NO3), system used in solar energy applications. Using these models, the density, viscosity, adiabatic compressibility, thermal conductivity, heat capacity, and melting temperatures of higher order systems can be approximated. These models may be applied to other molten salt systems. Coupons of 10 different alloys were exposed to the chloride salt for 100 hours at 850°C was undertaken to help determine with which alloy to construct the loop. Of the alloys exposed, Haynes 230 had the least amount of weight loss per area. Nickel and Hastelloy N performed best based on maximum depth of attack. Inconel 625 and 718 had a nearly uniform depletion of Cr from the surface of the sample. All other alloys tested had depletion of Cr along the grain boundaries. The Nb in Inconel 625 and 718 changed the way the Cr is depleted in these alloys. Grain-boundary engineering (GBE) of Incoloy 800H improved the corrosion resistance (weight loss and maximum depth of attack) by nearly 50% as compared to the as-received Incoloy 800H sample. A high temperature pump, thermal flow meter, and pressure differential device was designed, constructed and tested for use in the loop, The heat transfer of the molten chloride salt was found to

  17. Molten Salt Test Loop (MSTL) system customer interface document.

    SciTech Connect

    Gill, David Dennis; Kolb, William J.; Briggs, Ronald D.

    2013-09-01

    The National Solar Thermal Test Facility at Sandia National Laboratories has a unique test capability called the Molten Salt Test Loop (MSTL) system. MSTL is a test capability that allows customers and researchers to test components in flowing, molten nitrate salt. The components tested can range from materials samples, to individual components such as flex hoses, ball joints, and valves, up to full solar collecting systems such as central receiver panels, parabolic troughs, or linear Fresnel systems. MSTL provides realistic conditions similar to a portion of a concentrating solar power facility. The facility currently uses 60/40 nitrate %E2%80%9Csolar salt%E2%80%9D and can circulate the salt at pressure up to 40 bar (600psi), temperature to 585%C2%B0C, and flow rate of 44-50kg/s(400-600GPM) depending on temperature. The purpose of this document is to provide a basis for customers to evaluate the applicability to their testing needs, and to provide an outline of expectations for conducting testing on MSTL. The document can serve as the basis for testing agreements including Work for Others (WFO) and Cooperative Research and Development Agreements (CRADA). While this document provides the basis for these agreements and describes some of the requirements for testing using MSTL and on the site at Sandia, the document is not sufficient by itself as a test agreement. The document, however, does provide customers with a uniform set of information to begin the test planning process.

  18. Remote system for the monitoring of molten waste glass

    SciTech Connect

    Li, K.K.; Schneider, A.; Schumacher, R.F.

    1991-12-31

    Leachability of a radioactive waste glass, the property of paramount concern, is affected by glass composition and operating conditions during vitrification. The current control system for a vitrification facility lacks the means for continuous monitoring of the glass composition. A remote and near-continuous method has been developed which is based upon the ability to correlate two ore more physical properties of the molten glass with its composition. Bubble-Rise-Velocity (BRV) viscometry was employed for the determination of the viscosity and differential pressure measurement was used for the determination of density. An empirical equation, which allows the calculation of viscosity of a Newtonian fluid from measured parameters, was developed. The remote and continuous monitoring of glass composition was successfully demonstrated.

  19. Remote system for the monitoring of molten waste glass

    SciTech Connect

    Li, K.K.; Schneider, A. . Nuclear Engineering Program); Schumacher, R.F. )

    1991-01-01

    Leachability of a radioactive waste glass, the property of paramount concern, is affected by glass composition and operating conditions during vitrification. The current control system for a vitrification facility lacks the means for continuous monitoring of the glass composition. A remote and near-continuous method has been developed which is based upon the ability to correlate two ore more physical properties of the molten glass with its composition. Bubble-Rise-Velocity (BRV) viscometry was employed for the determination of the viscosity and differential pressure measurement was used for the determination of density. An empirical equation, which allows the calculation of viscosity of a Newtonian fluid from measured parameters, was developed. The remote and continuous monitoring of glass composition was successfully demonstrated.

  20. Nuclear Hybrid Energy System: Molten Salt Energy Storage (Summer Report 2013)

    SciTech Connect

    Sabharwall, Piyush; mckellar, Michael George; Yoon, Su-Jong

    2013-11-01

    Effective energy use is a main focus and concern in the world today because of the growing demand for energy. The nuclear hybrid energy system (NHES) is a valuable technical concept that can potentially diversify and leverage existing energy technologies. This report considers a particular NHES design that combines multiple energy systems including a nuclear reactor, energy storage system (ESS), variable renewable generator (VRG), and additional process heat applications. Energy storage is an essential component of this particular NHES because its design allows the system to produce peak power while the nuclear reactor operates at constant power output. Many energy storage options are available, but this study mainly focuses on a molten salt ESS. The primary purpose of the molten salt ESS is to enable the nuclear reactor to be a purely constant heat source by acting as a heat storage component for the reactor during times of low demand, and providing additional capacity for thermo-electric power generation during times of peak electricity demand. This report will describe the rationale behind using a molten salt ESS and identify an efficient molten salt ESS configuration that may be used in load following power applications. Several criteria are considered for effective energy storage and are used to identify the most effective ESS within the NHES. Different types of energy storage are briefly described with their advantages and disadvantages. The general analysis to determine the most efficient molten salt ESS involves two parts: thermodynamic, in which energetic and exergetic efficiencies are considered; and economic. Within the molten salt ESS, the two-part analysis covers three major system elements: molten salt ESS designs (two tank direct and thermocline), the molten salt choice, and the different power cycles coupled with the molten salt ESS. Analysis models are formulated and analyzed to determine the most effective ESS. The results show that the most

  1. High-temperature molten salt thermal energy storage systems

    NASA Technical Reports Server (NTRS)

    Petri, R. J.; Claar, T. D.; Tison, R. R.; Marianowski, L. G.

    1980-01-01

    The results of comparative screening studies of candidate molten carbonate salts as phase change materials (PCM) for advanced solar thermal energy storage applications at 540 to 870 C (1004 to 1600 F) and steam Rankine electric generation at 400 to 540 C (752 to 1004 F) are presented. Alkali carbonates are attractive as latent heat storage materials because of their relatively high storage capacity and thermal conductivity, low corrosivity, moderate cost, and safe and simple handling requirements. Salts were tested in 0.1 kWhr lab scale modules and evaluated on the basis of discharge heat flux, solidification temperature range, thermal cycling stability, and compatibility with containment materials. The feasibility of using a distributed network of high conductivity material to increase the heat flux through the layer of solidified salt was evaluated. The thermal performance of an 8 kWhr thermal energy storage (TES) module containing LiKCO3 remained very stable throughout 5650 hours and 130 charge/discharge cycles at 480 to 535 C (896 to 995 F). A TES utilization concept of an electrical generation peaking subsystem composed of a multistage condensing steam turbine and a TES subsystem with a separate power conversion loop was defined. Conceptual designs for a 100 MW sub e TES peaking system providing steam at 316 C, 427 C, and 454 C (600 F, 800 F, and 850 F) at 3.79 million Pa (550 psia) were developed and evaluated. Areas requiring further investigation have also been identified.

  2. Advanced Thermal Storage System with Novel Molten Salt: December 8, 2011 - April 30, 2013

    SciTech Connect

    Jonemann, M.

    2013-05-01

    Final technical progress report of Halotechnics Subcontract No. NEU-2-11979-01. Halotechnics has demonstrated an advanced thermal energy storage system with a novel molten salt operating at 700 degrees C. The molten salt and storage system will enable the use of advanced power cycles such as supercritical steam and supercritical carbon dioxide in next generation CSP plants. The salt consists of low cost, earth abundant materials.

  3. Molten salt electrolyte separator

    DOEpatents

    Kaun, Thomas D.

    1996-01-01

    A molten salt electrolyte/separator for battery and related electrochemical systems including a molten electrolyte composition and an electrically insulating solid salt dispersed therein, to provide improved performance at higher current densities and alternate designs through ease of fabrication.

  4. Molten-Caustic-Leaching (Gravimelt) System Integration Project, Phase 2

    SciTech Connect

    Not Available

    1993-03-01

    This is a report of the maintenance, refurbishment, modifications, and off-line circuit component testing of the integrated test circuit of the Molten-Caustic-Leaching (MCL or Gravimelt) process for the desulfurization and demineralization of coal. The project is sponsored by the Pittsburgh Energy Technology Center of the US Department of Energy under Contract No. DE-AC22-86-PC91257.

  5. Automatic Welding System of Aluminum Pipe by Monitoring Backside Image of Molten Pool Using Vision Sensor

    NASA Astrophysics Data System (ADS)

    Baskoro, Ario Sunar; Kabutomori, Masashi; Suga, Yasuo

    An automatic welding system using Tungsten Inert Gas (TIG) welding with vision sensor for welding of aluminum pipe was constructed. This research studies the intelligent welding process of aluminum alloy pipe 6063S-T5 in fixed position and moving welding torch with the AC welding machine. The monitoring system consists of a vision sensor using a charge-coupled device (CCD) camera to monitor backside image of molten pool. The captured image was processed to recognize the edge of molten pool by image processing algorithm. Neural network model for welding speed control were constructed to perform the process automatically. From the experimental results it shows the effectiveness of the control system confirmed by good detection of molten pool and sound weld of experimental result.

  6. Transmutation and inventory analysis in an ATW molten salt system

    SciTech Connect

    Sisolak, J.E.; Truebenbach, M.T.; Henderson, D.L.

    1995-10-01

    As an extension of earlier work to determine the equilibrium state of an ATW molten salt, power producing, reactor/transmuter, the WAIT code provides a time dependent view of material inventories and reactor parameters. By considering several cases, the authors infer that devices of this type do not reach equilibrium for dozens of years, and that equilibrium design calculations are inapplicable over most of the reactor life. Fissile inventory and k{sub eff} both vary by factors of 1.5 or more between reactor startup and ultimate convergence to equilibrium.

  7. Laser-Induced Breakdown Spectroscopy (LIBS) in a Novel Molten Salt Aerosol System.

    PubMed

    Williams, Ammon N; Phongikaroon, Supathorn

    2017-04-01

    In the pyrochemical separation of used nuclear fuel (UNF), fission product, rare earth, and actinide chlorides accumulate in the molten salt electrolyte over time. Measuring this salt composition in near real-time is advantageous for operational efficiency, material accountability, and nuclear safeguards. Laser-induced breakdown spectroscopy (LIBS) has been proposed and demonstrated as a potential analytical approach for molten LiCl-KCl salts. However, all the studies conducted to date have used a static surface approach which can lead to issues with splashing, low repeatability, and poor sample homogeneity. In this initial study, a novel molten salt aerosol approach has been developed and explored to measure the composition of the salt via LIBS. The functionality of the system has been demonstrated as well as a basic optimization of the laser energy and nebulizer gas pressure used. Initial results have shown that this molten salt aerosol-LIBS system has a great potential as an analytical technique for measuring the molten salt electrolyte used in this UNF reprocessing technology.

  8. Materials considerations for molten salt accelerator-based plutonium conversion systems

    SciTech Connect

    DeVan, J.H.; DiStefano, J.R.; Eatherly, W.P.; Keiser, J.R.; Klueh, R.L.

    1994-12-31

    A Molten-Salt Reactor Program for power applications was initiated at the Oak Ridge National Laboratory in 1956. In 1965 the Molten Salt Reactor Experiment (MSRE) went critical and was successfully operated for several years. Operation of the MSRE revealed two deficiencies in the Hastelloy N alloy that had been developed specifically for molten-salt systems. The alloy embrittled at elevated temperatures as a result of exposure to thermal neutrons (radiation damage) and grain boundary embrittlement occurred in materials to fuel salt. Intergranular cracking was found to be associated with fission products, viz. tellurium. An improved Hastelloy N composition was subsequently developed that had better resistance to both of these problems. However, the discovery that fission product cracking could be significantly decreased by making the salt sufficiently reducing offers the prospect of improved compatibility with molten salts containing fission products and resistance to radiation damage in ABC applications. Recommendations are made regarding the types of corrosion tests and mechanistic studies needed to qualify materials for operation with PuF{sub 3}-containing molten salts.

  9. Materials considerations for molten salt accelerator-based plutonium conversion systems

    SciTech Connect

    DiStefano, J.R.; DeVan, J.H.; Keiser, J.R.; Klueh, R.L.; Eatherly, W.P.

    1995-03-01

    Accelerator-driven transmutation technology (ADTT) refers to a concept for a system that uses a blanket assembly driven by a source of neutrons produced when high-energy protons from an accelerator strike a heavy metal target. One application for such a system is called Accelerator-Based Plutonium Conversion, or ABC. Currently, the version of this concept being proposed by the Los Alamos National Laboratory features a liquid lead target material and a blanket fuel of molten fluorides that contain plutonium. Thus, the materials to be used in such a system must have, in addition to adequate mechanical strength, corrosion resistance to molten lead, corrosion resistance to molten fluoride salts, and resistance to radiation damage. In this report the corrosion properties of liquid lead and the LiF-BeF{sub 2} molten salt system are reviewed in the context of candidate materials for the above application. Background information has been drawn from extensive past studies. The system operating temperature, type of protective environment, and oxidation potential of the salt are shown to be critical design considerations. Factors such as the generation of fission products and transmutation of salt components also significantly affect corrosion behavior, and procedures for inhibiting their effects are discussed. In view of the potential for extreme conditions relative to neutron fluxes and energies that can occur in an ADTT, a knowledge of radiation effects is a most important factor. Present information for potential materials selections is summarized.

  10. Materials considerations for molten salt accelerator-based plutonium conversion systems

    SciTech Connect

    DiStefano, J.R.; DeVan, J.H.; Keiser, J.R.; Klueh, R.L.; Eatherly, W.P.

    1995-02-01

    Accelerator-driven transmutation technology (ADTT) refers to a concept for a system that uses a blanket assembly driven by a source of neutrons produced when high-energy protons from an accelerator strike a heavy metal target. One application for such a system is called Accelerator-Based Plutonium Conversion, or ABC. Currently, the version of this concept being proposed by the Los Alamos National Laboratory features a liquid lead target material and a blanket fuel of molten fluorides that contain plutonium. Thus, the materials to be used in such a system must have, in addition to adequate mechanical strength, corrosion resistance to molten lead, corrosion resistance to molten fluoride salts, and resistance to radiation damage. In this report the corrosion properties of liquid lead and the LiF-BeF{sub 2} molten salt system are reviewed in the context of candidate materials for the above application. Background information has been drawn from extensive past studies. The system operating temperature, type of protective environment, and oxidation potential of the salt are shown to be critical design considerations. Factors such as the generation of fission products and transmutation of salt components also significantly affect corrosion behavior, and procedures for inhibiting their effects are discussed. In view of the potential for extreme conditions relative to neutron fluxes and energies that can occur in an ADTT, a knowledge of radiation effects is a most important factor. Present information for potential materials selections is summarized.

  11. Chemical interactions and thermodynamic studies in aluminum alloy/molten salt systems

    NASA Astrophysics Data System (ADS)

    Narayanan, Ramesh

    The recycling of aluminum and aluminum alloys such as Used Beverage Container (UBC) is done under a cover of molten salt flux based on (NaCl-KCl+fluorides). The reactions of aluminum alloys with molten salt fluxes have been investigated. Thermodynamic calculations are performed in the alloy/salt flux systems which allow quantitative predictions of the equilibrium compositions. There is preferential reaction of Mg in Al-Mg alloy with molten salt fluxes, especially those containing fluorides like NaF. An exchange reaction between Al-Mg alloy and molten salt flux has been demonstrated. Mg from the Al-Mg alloy transfers into the salt flux while Na from the salt flux transfers into the metal. Thermodynamic calculations indicated that the amount of Na in metal increases as the Mg content in alloy and/or NaF content in the reacting flux increases. This is an important point because small amounts of Na have a detrimental effect on the mechanical properties of the Al-Mg alloy. The reactions of Al alloys with molten salt fluxes result in the formation of bluish purple colored "streamers". It was established that the streamer is liquid alkali metal (Na and K in the case of NaCl-KCl-NaF systems) dissipating into the melt. The melts in which such streamers were observed are identified. The metal losses occurring due to reactions have been quantified, both by thermodynamic calculations and experimentally. A computer program has been developed to calculate ternary phase diagrams in molten salt systems from the constituting binary phase diagrams, based on a regular solution model. The extent of deviation of the binary systems from regular solution has been quantified. The systems investigated in which good agreement was found between the calculated and experimental phase diagrams included NaF-KF-LiF, NaCl-NaF-NaI and KNOsb3-TINOsb3-LiNOsb3. Furthermore, an insight has been provided on the interrelationship between the regular solution parameters and the topology of the phase

  12. An evaluation of pressure and flow measurement in the Molten Salt Test Loop (MSTL) system.

    SciTech Connect

    Gill, David Dennis; Kolb, William J.; Briggs, Ronald J.

    2013-07-01

    The National Solar Thermal Test Facility at Sandia National Laboratories has a unique test capability called the Molten Salt Test Loop (MSTL) system. MSTL allows customers and researchers to test components in flowing, molten nitrate salt at plant-like conditions for pressure, flow, and temperature. An important need in thermal storage systems that utilize molten salts is for accurate flow and pressure measurement at temperatures above 535ÀC. Currently available flow and pressure instrumentation for molten salt is limited to 535ÀC and even at this temperature the pressure measurement appears to have significant variability. It is the design practice in current Concentrating Solar Power plants to measure flow and pressure on the cold side of the process or in dead-legs where the salt can cool, but this practice wont be possible for high temperature salt systems. For this effort, a set of tests was conducted to evaluate the use of the pressure sensors for flow measurement across a device of known flow coefficient Cv. To perform this task, the pressure sensors performance was evaluated and was found to be lacking. The pressure indicators are severely affected by ambient conditions and were indicating pressure changes of nearly 200psi when there was no flow or pressure in the system. Several iterations of performance improvement were undertaken and the pressure changes were reduced to less than 15psi. The results of these pressure improvements were then tested for use as flow measurement. It was found that even with improved pressure sensors, this is not a reliable method of flow measurement. The need for improved flow and pressure measurement at high temperatures remains and will need to be solved before it will be possible to move to high temperature thermal storage systems with molten salts.

  13. Conjugate heat transfer analysis of an ultrasonic molten metal treatment system

    NASA Astrophysics Data System (ADS)

    Zhu, Youli; Bian, Feilong; Wang, Yanli; Zhao, Qian

    2014-09-01

    In piezoceramic ultrasonic devices, the piezoceramic stacks may fail permanently or function improperly if their working temperatures overstep the Curie temperature of the piezoceramic material. While the end of the horn usually serves near the melting point of the molten metal and is enclosed in an airtight chamber, so that it is difficult to experimentally measure the temperature of the transducer and its variation with time, which bring heavy difficulty to the design of the ultrasonic molten metal treatment system. To find a way out, conjugate heat transfer analysis of an ultrasonic molten metal treatment system is performed with coupled fluid and heat transfer finite element method. In modeling of the system, the RNG model and the SIMPLE algorithm are adopted for turbulence and nonlinear coupling between the momentum equation and the energy equation. Forced air cooling as well as natural air cooling is analyzed to compare the difference of temperature evolution. Numerical results show that, after about 350 s of working time, temperatures in the surface of the ceramic stacks in forced air cooling drop about 7 K compared with that in natural cooling. At 240 s, The molten metal surface emits heat radiation with a maximum rate of about 19 036 W/m2, while the heat insulation disc absorbs heat radiation at a maximum rate of about 7922 W/m2, which indicates the effectiveness of heat insulation of the asbestos pad. Transient heat transfer film coefficient and its distribution, which are difficult to be measured experimentally are also obtained through numerical simulation. At 240 s, the heat transfer film coefficient in the surface of the transducer ranges from -17.86 to 20.17 W/(m2 · K). Compared with the trial and error method based on the test, the proposed research provides a more effective way in the design and analysis of the temperature control of the molten metal treatment system.

  14. An experimental test plan for the characterization of molten salt thermochemical properties in heat transport systems

    SciTech Connect

    Pattrick Calderoni

    2010-09-01

    Molten salts are considered within the Very High Temperature Reactor program as heat transfer media because of their intrinsically favorable thermo-physical properties at temperatures starting from 300 C and extending up to 1200 C. In this context two main applications of molten salt are considered, both involving fluoride-based materials: as primary coolants for a heterogeneous fuel reactor core and as secondary heat transport medium to a helium power cycle for electricity generation or other processing plants, such as hydrogen production. The reference design concept here considered is the Advanced High Temperature Reactor (AHTR), which is a large passively safe reactor that uses solid graphite-matrix coated-particle fuel (similar to that used in gas-cooled reactors) and a molten salt primary and secondary coolant with peak temperatures between 700 and 1000 C, depending upon the application. However, the considerations included in this report apply to any high temperature system employing fluoride salts as heat transfer fluid, including intermediate heat exchangers for gas-cooled reactor concepts and homogenous molten salt concepts, and extending also to fast reactors, accelerator-driven systems and fusion energy systems. The purpose of this report is to identify the technical issues related to the thermo-physical and thermo-chemical properties of the molten salts that would require experimental characterization in order to proceed with a credible design of heat transfer systems and their subsequent safety evaluation and licensing. In particular, the report outlines an experimental R&D test plan that would have to be incorporated as part of the design and operation of an engineering scaled facility aimed at validating molten salt heat transfer components, such as Intermediate Heat Exchangers. This report builds on a previous review of thermo-physical properties and thermo-chemical characteristics of candidate molten salt coolants that was generated as part of the

  15. Electrochemical studies of calcium chloride-based molten salt systems

    SciTech Connect

    Blanchard, Jr., Thomas P.

    1992-12-01

    Conductance and EMF studies of CaCl2-based melts were performed in the temperature range 790--990 C. Conductivity data collected using magnesia tubes and capillaries showed deviations from the data recommended by the National Bureau of Standards. These deviations are attributed to the slow dissolution of magnesia by the CaCl2-CaO melt. Conductivity data for molten CaCl2 using a pyrolytic boron nitride capillary were in reasonable agreement with the recommended data; however, undissolved CaO in CaCl2 may have caused blockage of the pyrolytic boron nitride capillary, resulting in fluctuations in the measured resistance. The utility of the AgCl/Ag reference electrode in CaCl2-AgCl and CaCl2-CaO-AgCl melts, using asbestos diaphragms and Vycor glass as reference half-cell membranes, was also investigated. Nernstian behavior was observed using both types of reference half-cell membranes in CaCl2-AgCl melts. The AgCl/Ag reference electrode also exhibited Nernstian behavior in CaCl2-CaO-AgCl melts using a Vycor reference half-cell membrane and a magnesia crucible. The use of CaCl2 as a solvent is of interest since it is used in plutonium metal purification, as well as various other commercial applications. 97 refs., 33 figs., 13 tabs.

  16. Demonstration of flow localization in analogue partially molten system

    NASA Astrophysics Data System (ADS)

    Takashima, S.; Kumagai, I.; Kurita, K.

    2003-04-01

    Melt migration in partially molten medium is conceptually classified into two contrasting models; homogeneous permeable flow and localized channeled flow. The transition from permeable flow to localized one is promoted with advance of melting and deformation of the medium. Kelemen et al(1995) and Spiegelmanet al(2001) modeled this process taking into accounts of compaction and dissolution. But the physics behind this transition is not yet clarified well. Here we explore rheological aspect of this problem based analogue experiments using deformable soft gel as a solid phase and would like to argue the role of self-organization in the flow development. In this presentation we show two kinds of experimental results which are mutually related. One is a demonstration of development of the channeled flow in a so-called Rayleigh-Taylor Instability experiments. Dense viscous fluid(glycerol solution) is poured at the top of the matrix fluid;homogeneous mixture of soft transparent gel and visocous fluid( the viscosity is controlled by adding methyl-cellulose) having equal density. Liquid fraction is varied for this matrix fluid to see how the fraction controls the development. At the intermediate gel fraction(between70% to about 40%) the dense fluid at first migrates through the grain boundary as permeable flow. But local heterogeneity in the gel fraction induces relative movement of solid phase, which in turns enhances the localization of the flow and deformation. We measured the motion of fluid phase and solid phase separately by adoting PIV/PTV methods. Calculated relative motion describes how flow localization has developed. The deformation-induced compaction plays an important role. The second experimental result is rheology of the dense suspension of soft gel and viscous fluid. At the intermediate gel fraction, the rheology is sensitive to the mixture state. Deformation of bulk sample depends on the internal melt distribution and the melt distribution depends on the

  17. Molten-Caustic-Leaching System Integration Project. Technical progress report, quarter ending March 27, 1992

    SciTech Connect

    Not Available

    1992-06-01

    The objective of this project is to modify an existing molten-caustic-leaching (MCL) system for coal upgrading so that it operates in an integrated continuous manner. The overall strategy consists of several tasks, but only a few are discussed here. Tasks discussed are: MCL circuit component testing (coal sample procurement), final circuit modifications for integrated operation, coal product handling/waste disposal (coal inventory disposal, MCL solid waste disposal), project management and control. (VC)

  18. Molten salt electrolyte separator

    DOEpatents

    Kaun, T.D.

    1996-07-09

    The patent describes a molten salt electrolyte/separator for battery and related electrochemical systems including a molten electrolyte composition and an electrically insulating solid salt dispersed therein, to provide improved performance at higher current densities and alternate designs through ease of fabrication. 5 figs.

  19. Multi-functional sensor system for molten salt technologies

    DOEpatents

    Redey, Laszlo [Downers Grove, IL; Gourishankar, Karthick [Downers Grove, IL; Williamson, Mark A [Naperville, IL

    2009-12-15

    The present invention relates to a multi-functional sensor system that simultaneously measures cathode and anode electrode potentials, dissolved ion (i.e. oxide) concentration, and temperatures in an electrochemical cell. One embodiment of the invented system generally comprises: a reference(saturated) electrode, a reference(sensing) electrode, and a data acquisition system. Thermocouples are built into the two reference electrodes to provide important temperature information.

  20. The study of integrated coal-gasifier molten carbonate fuel cell systems

    NASA Technical Reports Server (NTRS)

    1983-01-01

    A novel integration concept for a coal-fueled coal gasifier-molten carbonate fuel cell power plant was studied. Effort focused on determining the efficiency potential of the concept, design, and development requirements of the processes in order to achieve the efficiency. The concept incorporates a methane producing catalytic gasifier of the type previously under development by Exxon Research and Development Corp., a reforming molten carbonate fuel cell power section of the type currently under development by United Technologies Corp., and a gasifier-fuel cell recycle loop. The concept utilizes the fuel cell waste heat, in the form of hydrogen and carbon monoxide, to generate additional fuel in the coal gasifier, thereby eliminating the use of both an O2 plant and a stream bottoming cycle from the power plant. The concept has the potential for achieving coal-pile-to-busbar efficiencies of 50-59%, depending on the process configuration and degree of process configuration and degree of process development requirements. This is significantly higher than any previously reported gasifier-molten carbonate fuel cell system.

  1. An experimental method for directly determining the interconnectivity of melt in a partially molten system

    NASA Technical Reports Server (NTRS)

    Daines, Martha J.; Richter, Frank M.

    1988-01-01

    An experimental method for directly determining the degree of interconnectivity of melt in a partially molten system is discussed using an olivine-basalt system as an example. Samarium 151 is allowed time to diffuse through mixtures of olivine and basalt powder which have texturally equilibrated at 1350 C and 13 to 15 kbars. The final distribution of samarium is determined through examination of developed radiographs of the samples. Results suggest an interconnected melt network is established at melt fractions at least as low as 1 wt pct and all melt is completely interconnected at melt fractions at least as low as 2 wt pct for the system examined.

  2. An experimental method for directly determining the interconnectivity of melt in a partially molten system

    NASA Technical Reports Server (NTRS)

    Daines, Martha J.; Richter, Frank M.

    1988-01-01

    An experimental method for directly determining the degree of interconnectivity of melt in a partially molten system is discussed using an olivine-basalt system as an example. Samarium 151 is allowed time to diffuse through mixtures of olivine and basalt powder which have texturally equilibrated at 1350 C and 13 to 15 kbars. The final distribution of samarium is determined through examination of developed radiographs of the samples. Results suggest an interconnected melt network is established at melt fractions at least as low as 1 wt pct and all melt is completely interconnected at melt fractions at least as low as 2 wt pct for the system examined.

  3. Molten-Caustic-Leaching (Gravimelt) system integration project

    SciTech Connect

    Not Available

    1990-03-01

    The objectives of the tasks covered in this document are to design, construct, and shakedown a 20 pounds of coal per hour integrated MCL test circuit to demonstrate the feasibility of the technology for producing a demineralized and desulfurized coal that meets New Source Performance Standards (NSPS). These objectives were met with the construction and shakedown of the integrated test circuit. Although mild kiln conditions (340{degree}C and 2 hours residence time) and a low caustic to coal ratio (1 to 1) were used, the combination of continuous operation and rigorous exclusion of air from the system allowed the production of MCL coal, from high sulfur, high ash coal, which has virtually no carbonate and volatiles loss, which does not form excessively wet cakes in during washing, and which has low alkali retention by the product MCL coal. Equipment performance was generally consistent with design requirements.

  4. Behavior of several lanthanide and actinide elements in a molten salt/liquid metal extraction system

    NASA Astrophysics Data System (ADS)

    Oishi, Jun; Moriyama, Hirotake; Moritani, Kimikazu; Maeda, Seiichiro; Miyazaki, Masafumi; Asaoka, Yoshiyuki

    1988-06-01

    The extraction behavior of several lanthanide and actinide elements in the reductive-oxidative extraction process in a molten salt/liquid metal system is described. The equilibrium distributions of the elements are affected by metal composition as well as by salt composition. The effect of salt composition is due to the formation of complex compounds in the salt phase. The influence of metal composition is the result of intermetallic compounds in the metal phase. The extraction rates of the elements from the salt phase to the metal phase were also studied from the standpoint of mass transfer and chemical reaction at the interface between the two phases.

  5. Experimental observations of a thoria oxide-ion sensor in a molten salt system.

    SciTech Connect

    Li, S. X.; Herrmann, S. D.; Engineering Technology

    2002-02-01

    A uranium oxide reduction process under development at Argonne National Laboratory utilizes a Li/LiCl-based system at 650 C. When UO{sub 2} is introduced to this system, the lithium metal reduces UO{sub 2} to metallic uranium and generates Li{sub 2}O. A ThO{sub 2} solid electrolyte was selected and tested as an oxide-ion sensor to monitor the concentration of Li{sub 2}O in the molten LiCl during the uranium reduction process. Experimental results indicated that a ThO{sub 2} probe doped with 7.5 wt % Y{sub 2}O{sub 3} was effective at real-time monitoring of the oxide ion resulting from incremental additions of Li{sub 2}O to the Li/LiCl-based system. The experimental results also indicated that the activity and activity coefficient of Li{sub 2}O in molten LiCl at 650 C are consistent with Raoult's law.

  6. Customer interface document for the Molten Salt Test Loop (MSTL) system.

    SciTech Connect

    Pettit, Kathleen; Kolb, William J.; Gill, David Dennis; Briggs, Ronald D.

    2012-03-01

    The National Solar Thermal Test Facility at Sandia National Laboratories has a unique test capability called the Molten Salt Test Loop (MSTL) system. MSTL is a test capability that allows customers and researchers to test components in flowing, molten nitrate salt. The components tested can range from materials samples, to individual components such as flex hoses, ball joints, and valves, up to full solar collecting systems such as central receiver panels, parabolic troughs, or linear Fresnel systems. MSTL provides realistic conditions similar to a portion of a concentrating solar power facility. The facility currently uses 60/40 nitrate 'solar salt' and can circulate the salt at pressure up to 600psi, temperature to 585 C, and flow rate of 400-600GPM depending on temperature. The purpose of this document is to provide a basis for customers to evaluate the applicability to their testing needs, and to provide an outline of expectations for conducting testing on MSTL. The document can serve as the basis for testing agreements including Work for Others (WFO) and Cooperative Research and Development Agreements (CRADA). While this document provides the basis for these agreements and describes some of the requirements for testing using MSTL and on the site at Sandia, the document is not sufficient by itself as a test agreement. The document, however, does provide customers with a uniform set of information to begin the test planning process.

  7. Passive compact molten salt reactor (PCMSR), modular thermal breeder reactor with totally passive safety system

    NASA Astrophysics Data System (ADS)

    Harto, Andang Widi

    2012-06-01

    Design Study Passive Compact Molten Salt Reactor (PCMSR) with totally passive safety system has been performed. The term of Compact in the PCMSR name means that the reactor system is designed to have relatively small volume per unit power output by using modular and integral concept. In term of modular, the reactor system consists of three modules, i.e. reactor module, turbine module and fuel management module. The reactor module is an integral design that consists of reactor, primary and intermediate heat exchangers and passive post shutdown cooling system. The turbine module is an integral design of a multi heating, multi cooling, regenerative gas turbine. The fuel management module consists of all equipments related to fuel preparation, fuel reprocessing and radioactive handling. The preliminary calculations show that the PCMSR has negative temperature and void reactivity coefficient, passive shutdown characteristic related to fuel pump failure and possibility of using natural circulation for post shutdown cooling system.

  8. Passive compact molten salt reactor (PCMSR), modular thermal breeder reactor with totally passive safety system

    SciTech Connect

    Harto, Andang Widi

    2012-06-06

    Design Study Passive Compact Molten Salt Reactor (PCMSR) with totally passive safety system has been performed. The term of Compact in the PCMSR name means that the reactor system is designed to have relatively small volume per unit power output by using modular and integral concept. In term of modular, the reactor system consists of three modules, i.e. reactor module, turbine module and fuel management module. The reactor module is an integral design that consists of reactor, primary and intermediate heat exchangers and passive post shutdown cooling system. The turbine module is an integral design of a multi heating, multi cooling, regenerative gas turbine. The fuel management module consists of all equipments related to fuel preparation, fuel reprocessing and radioactive handling. The preliminary calculations show that the PCMSR has negative temperature and void reactivity coefficient, passive shutdown characteristic related to fuel pump failure and possibility of using natural circulation for post shutdown cooling system.

  9. Electrochemical separation of uranium in the molten system LiF-NaF-KF-UF4

    NASA Astrophysics Data System (ADS)

    Korenko, M.; Straka, M.; Szatmáry, L.; Ambrová, M.; Uhlíř, J.

    2013-09-01

    This article is focused on the electrochemical investigation (cyclic voltammetry and related studies) of possible reduction of U4+ ions to metal uranium in the molten system LiF-NaF-KF(eut.)-UF4 that can provide basis for the electrochemical extraction of uranium from molten salts. Two-step reduction mechanism for U4+ ions involving one electron exchange in soluble/soluble U4+/U3+ system and three electrons exchange in the second step were found on the nickel working electrode. Both steps were found to be reversible and diffusion controlled. Based on cyclic voltammetry, the diffusion coefficients of uranium ions at 530 °C were found to be D(U4+) = 1.64 × 10-5 cm2 s-1 and D(U3+) 1.76 × 10-5 cm2 s-1. Usage of the nickel spiral electrode for electrorefining of uranium showed fairly good feasibility of its extraction. However some oxidant present during the process of electrorefining caused that the solid deposits contained different uranium species such as UF3, UO2 and K3UO2F5.

  10. Molten Salt Power Tower Cost Model for the System Advisor Model (SAM)

    SciTech Connect

    Turchi, C. S.; Heath, G. A.

    2013-02-01

    This report describes a component-based cost model developed for molten-salt power tower solar power plants. The cost model was developed by the National Renewable Energy Laboratory (NREL), using data from several prior studies, including a contracted analysis from WorleyParsons Group, which is included herein as an Appendix. The WorleyParsons' analysis also estimated material composition and mass for the plant to facilitate a life cycle analysis of the molten salt power tower technology. Details of the life cycle assessment have been published elsewhere. The cost model provides a reference plant that interfaces with NREL's System Advisor Model or SAM. The reference plant assumes a nominal 100-MWe (net) power tower running with a nitrate salt heat transfer fluid (HTF). Thermal energy storage is provided by direct storage of the HTF in a two-tank system. The design assumes dry-cooling. The model includes a spreadsheet that interfaces with SAM via the Excel Exchange option in SAM. The spreadsheet allows users to estimate the costs of different-size plants and to take into account changes in commodity prices. This report and the accompanying Excel spreadsheet can be downloaded at https://sam.nrel.gov/cost.

  11. Electrochemistry of LiCl-Li2O-H2O Molten Salt Systems

    SciTech Connect

    Natalie J. Gese; Batric Pesic

    2013-03-01

    Uranium can be recovered from uranium oxide (UO2) spent fuel through the combination of the oxide reduction and electrorefining processes. During oxide reduction, the spent fuel is introduced to molten LiCl-Li2O salt at 650 degrees C and the UO2 is reduced to uranium metal via two routes: (1) electrochemically, and (2) chemically by lithium metal (Li0) that is produced electrochemically. However, the hygroscopic nature of both LiCl and Li2O leads to the formation of LiOH, contributing hydroxyl anions (OH-), the reduction of which interferes with the Li0 generation required for the chemical reduction of UO2. In order for the oxide reduction process to be an effective method for the treatment of uranium oxide fuel, the role of moisture in the LiCl-Li2O system must be understood. The behavior of moisture in the LiCl-Li2O molten salt system was studied using cyclic voltammetry, chronopotentiometry and chronoamperometry, while reduction to hydrogen was confirmed with gas chromatography.

  12. Experimental observations on electrorefining spent nuclear fuel in molten LiCl-KCl/liquid cadmium system.

    SciTech Connect

    Johnson, T. A.; Laug, D. V.; Li, S. X.; Sofu, T.

    1999-07-14

    Argonne National Laboratory (ANL) is currently performing a demonstration program for the Department of Energy (DOE) which processes spent nuclear fuel from the Experimental Breeder Reactor (EBR-II). One of the key steps in this demonstration program is electrorefining of the spent fuel in a molten LiCl-KCl/liquid cadmium system using a pilot scale electrorefiner (Mk-IV ER). This article summarizes experimental observations and engineering aspects for electrorefining spent fuel in the molten LiCl-KCl/liquid cadmium system. It was found that the liquid cadmium pool acted as an intermediate electrode during the electrorefining process in the ER. The cadmium level was gradually decreased due to its high vapor pressure and vaporization rate at the ER operational temperature. The low cadmium level caused the anode assembly momentarily to touch the ER vessel hardware, which generated a periodic current change at the salt/cathode interface and improved uranium recovery efficiency for the process. The primary current distributions calculated by numerical simulations were used in interpreting the experimental results.

  13. Assessment of Thermal and Hydrodynamic Fragmentation in Molten Fuel Coolant Interaction With Simulant System

    SciTech Connect

    Narayanan, K.S.; Das, S.K.; Jasmin Sudha, A.; Rao, E.H.V.M.; Lydia, G.; Murthy, S.S.; Kumareshan, M.; Harvey, J.; Kasinathan, N.; Rajan, M.

    2006-07-01

    In the Safety analysis of Fast Breeder Reactor, assessment of Molten Fuel Coolant Interaction (MFCI) assumes importance for two aspects, namely the characterization of the debris and severity of pressure pulses generation. An attempt has been made to investigate the debris generation characteristics with molten Woods Metal (Alloy of Bi 50% Pb 25% Sn 12.5% and Cd 12.5% and melting point of 346 K) - Water simulant system. Liquid Woods metal and liquid Uranium dioxide physical properties (Density, Surface tension and Kinematic viscosity) are similar. Experimental studies were conducted for various melt temperatures covering non - boiling, convective boiling and film boiling regimes of water, to assess the debris generation resulting from both hydrodynamic and thermal interaction. Woods metal was heated to the desired temperature and poured through a hot funnel having a nozzle of 8 mm release diameter into a water column of height up to 140 cm. Experiments were repeated for different coolant temperature and melt inventory up to 5 kg. The melt entry velocity was determined from video recordings. The debris is analyzed on the basis of interface temperature, Rayleigh-Taylor and Kelvin - Helmholtz instabilities. It is observed that Kelvin-Helmholtz instability is the dominant fragmentation phenomena. Contribution due to coolant boiling resulted in more debris generation in the size less than 4 mm. (authors)

  14. Economic analysis of a combined heat and power molten carbonate fuel cell system

    NASA Astrophysics Data System (ADS)

    Hengeveld, Derek W.; Revankar, Shripad T.

    Fuel cells can be attractive for use as stationary combined heat and power (CHP) systems. Molten carbonate fuel cell (MCFC) power plants are prime candidates for the utilization of fossil based fuels to generate high efficiency ultra clean power. However, fuel cells are considerably more expensive than comparable conventional technologies and therefore a careful analysis of the economics must be taken. This work presents analysis on the feasibility of installing both a FuelCell Energy DFC ® 1500MA and 300MA system for use at Adams Thermal Systems, a manufacturing facility in the U.S. Midwest. The paper examined thoroughly the economics driving the appropriateness of this measure. In addition, a parametric study was conducted to determine scenarios including variation in electric and natural gas rates along with reduced installation costs.

  15. Molten fluoride fuel salt chemistry

    SciTech Connect

    Toth, L.M.; Del Cul, G.D.; Dai, S.; Metcalf, D.H.

    1994-09-01

    The chemistry of molten fluorides is traced from their development as fuels in the Molten Salt Reactor Experiment with important factors in their selection being discussed. Key chemical characteristics such as solubility, redox behavior, and chemical activity are explained as they relate to the behavior of molten fluoride fuel systems. Fission product behavior is described along with processing experience. Development requirements for fitting the current state of the chemistry to modern nuclear fuel system are described. It is concluded that while much is known about molten fluoride behavior, processing and recycle of the fuel components is a necessary factor if future systems are to be established.

  16. Thermal performance analysis of a thermocline thermal energy storage system with FLiNaK molten salt

    NASA Astrophysics Data System (ADS)

    Liu, C.; Cheng, M. S.; Zhao, B. C.; Dai, Z. M.

    2017-01-01

    A thermocline thermal storage unit with a heat transfer fluid (HTF) of high-temperature molten salt is considered as one of the most promising methods of thermal storage due to its lower cost and smaller size. The main objective of this work is to analyze the transient behavior of the available molten salt FLiNaK used as the HTF in heat transfer and heat storage in a thermocline thermal energy storage (TES) system. Thermal characteristics including temperature profiles influenced by different inlet velocities of HTF and different void fractions of porous heat storage medium are analyzed. The numerical investigation on the heat storage and heat transfer characteristics of FLiINaK has been carried out. A comparison between two different molten salts, FLiNaK and Hitec, has been explored in this paper with regards to their charging and discharging operations. The results indicate the system with FLiNaK has a greater energy storage capability, a shorter charging time and a higher output power. The numerical investigation reveals heat storage and heat transfer characteristics of the thermocline TES system with FLiNaK, and provide important references for molten salt selection of the TES system in the future.

  17. Gaseous fission product management for molten salt reactors and vented fuel systems

    SciTech Connect

    Messenger, S. J.; Forsberg, C.; Massie, M.

    2012-07-01

    Fission gas disposal is one of the unresolved difficulties for Molten Salt Reactors (MSRs) and advanced reactors with vented fuel systems. As these systems operate, they produce many radioactive isotopes of xenon and krypton (e.g. {sup 135}Xe t{sub 1/2} = 9.14 hours and {sup 85}Kr t{sub 1/2}= 10.73 years). Removing these gases proves vital to the success of such reactor designs for two reasons. First, the gases act as large neutron sinks which decrease reactivity and must be counterbalanced by increasing fuel loading. Second, for MSRs, inert fission product gases naturally separate quickly from high temperature salts, thus creating high vapor pressure which poses safety concerns. For advanced reactors with solid vented fuel, the gases are allowed to escape into an off-gas system and thus must be managed. Because of time delays in transport of fission product gases in vented fuel systems, some of the shorter-lived radionuclides will decay away thereby reducing the fission gas source term relative to an MSR. To calculate the fission gas source term of a typical molten salt reactor, we modeled a 1000 MWe graphite moderated thorium MSR similar to that detailed in Mathieu et al. [1]. The fuel salt used in these calculations was LiF (78 mole percent) - (HN)F 4 (22 mole percent) with a heavy nuclide composition of 3.86% {sup 233}U and 96.14% {sup 232}Th by mass. Before we can remove the fission product gases produced by this reactor configuration, we must first develop an appropriate storage mechanism. The gases could be stored in pressurized containers but then one must be concerned about bottle failure. Methods to trap noble gases in matrices are expensive and complex. Alternatively, there are direct storage/disposal options: direct injection into the Earth or injecting a grout-based product into the Earth. Advances in drilling technologies, hydro fracture technologies, and methods for the sequestration of carbon dioxide from fossil fuel plants are creating new options

  18. Molten Salt-Carbon Nanotube Thermal Energy Storage for Concentrating Solar Power Systems Final Report

    SciTech Connect

    Michael Schuller; Frank Little; Darren Malik; Matt Betts; Qian Shao; Jun Luo; Wan Zhong; Sandhya Shankar; Ashwin Padmanaban

    2012-03-30

    We demonstrated that adding nanoparticles to a molten salt would increase its utility as a thermal energy storage medium for a concentrating solar power system. Specifically, we demonstrated that we could increase the specific heat of nitrate and carbonate salts containing 1% or less of alumina nanoparticles. We fabricated the composite materials using both evaporative and air drying methods. We tested several thermophysical properties of the composite materials, including the specific heat, thermal conductivity, latent heat, and melting point. We also assessed the stability of the composite material with repeated thermal cycling and the effects of adding the nanoparticles on the corrosion of stainless steel by the composite salt. Our results indicate that stable, repeatable 25-50% improvements in specific heat are possible for these materials. We found that using these composite salts as the thermal energy storage material for a concentrating solar thermal power system can reduce the levelized cost of electricity by 10-20%. We conclude that these materials are worth further development and inclusion in future concentrating solar power systems.

  19. Cathode for molten salt batteries

    DOEpatents

    Mamantov, Gleb; Marassi, Roberto

    1977-01-01

    A molten salt electrochemical system for battery applications comprises tetravalent sulfur as the active cathode material with a molten chloroaluminate solvent comprising a mixture of AlCl.sub.3 and MCl having a molar ratio of AlCl.sub.3 /MCl from greater than 50.0/50.0 to 80/20.

  20. Alumina solubility in molten salt systems of interest for aluminum electrolysis and related phase diagram data

    NASA Astrophysics Data System (ADS)

    Skybakmoen, Egil; Solheim, Asbjørn; Sterten, Åsmund

    1997-02-01

    The solubility of alumina in molten Na3AlF6 containing various amounts of AlF3, CaF2, and LiF was determined by measuring the weight loss of a rotating sintered corundum disc. The results were fitted to the following empirical expression: [Al_2 O_3 ]_{sat} = Aleft( {frac{t} {{1000}}} right)^B where begin{gathered} A = 11.9 - 0.062[AlF_3 ] - 0.003[AlF_3 ]^2 - 0.50[LiF] \\ - 0.20[CaF_2 ] - 0.30[MgF_2 ] + frac{{42[LiF] \\cdot [AlF_3 ]}} {{2000 + [LiF] \\cdot [AlF_3 ]}} \\ B = 4.8 - 0.048[AlF_3 ] + frac{{2.2[LiF]^{1.5} }} {{10 + [LiF] + 0.001[AlF_3 ]^3 }} \\ where the square brackets denote weight percent of components in the system Na3AlF6-Al2O3 (sat)-AlF3-CaF2-MgF2-LiF and t is the temperature in degree Celsius. The standard deviation between the equation and the experimental points in the temperature range from 1050 °C to about 850 °C was found to be 0.29 wt pct Al2O3. A series of revised phase diagram data of interest for aluminum electrolysis was derived based on the present work and recently published data for primary crystallization of Na3AlF6 in the same systems.

  1. R and D of On-line Reprocessing Technology for Molten-Salt Reactor Systems

    SciTech Connect

    Uhlir, Jan; Tulackova, Radka; Chuchvalcova Bimova, Karolina

    2006-07-01

    The Molten Salt Reactor (MSR) represents one of promising future nuclear reactor concept included in the Generation IV reactors family. The reactor can be operated as the thorium breeder or as the actinide transmuter. However, the future deployment of Molten-Salt Reactors will be significantly dependent on the successful mastering of advanced reprocessing technologies dedicated to their fuel cycle. Here the on-line reprocessing technology connected with the fuel circuit of MSR is of special importance because the reactor cannot be operated for a long run without the fuel salt clean-up. Generally, main MSR reprocessing technologies are pyrochemical, majority of them are fluoride technologies. The proposed flow-sheets of MSR on-line reprocessing are based on a combination of molten-salt / liquid metal extraction and electro-separation processes, which can be added to the gas extraction process already verified during the MSRE project in ORNL. The crucial separation method proposed for partitioning of actinides from fission products is based on successive Anodic dissolution and Cathodic deposition processes in molten fluoride media. (authors)

  2. High-temperature molten salt thermal energy storage systems for solar applications

    NASA Technical Reports Server (NTRS)

    Petri, R. J.; Claar, T. D.; Ong, E.

    1983-01-01

    Experimental results of compatibility screening studies of 100 salt/containment/thermal conductivity enhancement (TCE) combinations for the high temperature solar thermal application range of 704 deg to 871 C (1300 to 1600 F) are presented. Nine candidate containment/HX alloy materials and two TCE materials were tested with six candidate solar thermal alkali and alkaline earth carbonate storage salts (both reagent and technical grade of each). Compatibility tests were conducted with salt encapsulated in approx. 6.0 inch x 1 inch welded containers of test material from 300 to 3000 hours. Compatibility evaluations were end application oriented, considering the potential 30 year lifetime requirement of solar thermal power plant components. Analyses were based on depth and nature of salt side corrosion of materials, containment alloy thermal aging effects, weld integrity in salt environment, air side containment oxidation, and chemical and physical analyses of the salt. A need for more reliable, and in some cases first time determined thermophysical and transport property data was also identified for molten carbonates in the 704 to 871 C temperature range. In particular, accurate melting point (mp) measurements were performed for Li2CO3 and Na2CO3 while melting point, heat of fusion, and specific heat determinations were conducted on 81.3 weight percent Na2CO3-18.7 weight percent K2CO3 and 52.2 weight percent BaCO3-47.8 weight percent Na2CO3 to support future TES system design and ultimate scale up of solar thermal energy storage (TES) subsystems.

  3. High-temperature molten salt thermal energy storage systems for solar applications

    NASA Astrophysics Data System (ADS)

    Petri, R. J.; Claar, T. D.; Ong, E.

    1983-07-01

    Experimental results of compatibility screening studies of 100 salt/containment/thermal conductivity enhancement (TCE) combinations for the high temperature solar thermal application range of 704 deg to 871 C (1300 to 1600 F) are presented. Nine candidate containment/HX alloy materials and two TCE materials were tested with six candidate solar thermal alkali and alkaline earth carbonate storage salts (both reagent and technical grade of each). Compatibility tests were conducted with salt encapsulated in approx. 6.0 inch x 1 inch welded containers of test material from 300 to 3000 hours. Compatibility evaluations were end application oriented, considering the potential 30 year lifetime requirement of solar thermal power plant components. Analyses were based on depth and nature of salt side corrosion of materials, containment alloy thermal aging effects, weld integrity in salt environment, air side containment oxidation, and chemical and physical analyses of the salt. A need for more reliable, and in some cases first time determined thermophysical and transport property data was also identified for molten carbonates in the 704 to 871 C temperature range. In particular, accurate melting point (mp) measurements were performed for Li2CO3 and Na2CO3 while melting point, heat of fusion, and specific heat determinations were conducted on 81.3 weight percent Na2CO3-18.7 weight percent K2CO3 and 52.2 weight percent BaCO3-47.8 weight percent Na2CO3 to support future TES system design and ultimate scale up of solar thermal energy storage (TES) subsystems.

  4. Batteries using molten salt electrolyte

    DOEpatents

    Guidotti, Ronald A.

    2003-04-08

    An electrolyte system suitable for a molten salt electrolyte battery is described where the electrolyte system is a molten nitrate compound, an organic compound containing dissolved lithium salts, or a 1-ethyl-3-methlyimidazolium salt with a melting temperature between approximately room temperature and approximately 250.degree. C. With a compatible anode and cathode, the electrolyte system is utilized in a battery as a power source suitable for oil/gas borehole applications and in heat sensors.

  5. Application of Proton Conductors to Hydrogen Monitoring for Liquid Metal and Molten Salt Systems

    NASA Astrophysics Data System (ADS)

    Kondo, Masatoshi; Muroga, Takeo; Katahira, Koji; Oshima, Tomoko

    The chemical control of impurity such as hydrogen and oxygen in coolants is one of the critical issues for the development of liquid metal cooled fast reactors and self-cooled liquid breeder blankets for fusion reactors. Especially, hydrogen (isotopes) level is the key parameter for corrosion and mechanical properties of the in-reactor components. For fission reactors, the monitor of hydrogen level in the melt is important for safety operation. The control of tritium is essential for the tritium breeding performance of the fusion reactors. Therefore, on-line hydrogen sensing is a key technology for these systems. In the present study, conceptual design for the on-line hydrogen sensor to be used in liquid sodium (Na), lead (Pb), lead-bismuth (Pb-Bi), lithium (Li), lead-lithium (Pb-17Li) and molten salt LiF-BeF2 (Flibe) was performed. The cell of hydrogen sensor is made of a solid electrolyte. The solid electrolyte proposed in this study is the CaZrO3-based ceramics, which is well-known as proton conducting ceramics. In this concept, the cell is immersed into the melt which is containing the hydrogen at the activity of PH1 of ambient atmosphere. Then, the cell is filled with Ar-H2 mixture gas at regulated hydrogen activity of PH2. The electromotive force (EMF) is obtained by the proton conduction in the electro chemical system expressed as Pt, Melt(PH1) | Proton conductor | PH2, Pt. The Nernst equation is used for the evaluation of the hydrogen activity from the obtained EMF. The evaluations of expected performance of the sensor in liquid Na, Pb, Pb-Bi, Pb-17Li, Li and Flibe were carried out by means of the measurement test in gas atmosphere at hydrogen activities equivalent to those for the melts in the reactor conditions. In the test, the hydrogen activity in the gas varied from 2.2x10-14 to 1. The sensor exhibited good response, stability and reproducibility.

  6. Actinides recovery from molten salt/liquid metal system by electrochemical methods

    NASA Astrophysics Data System (ADS)

    Iizuka, Masatoshi; Koyama, Tadafumi; Kondo, Naruhito; Fujita, Reiko; Tanaka, Hiroshi

    1997-08-01

    Electrochemical methods were examined for the recovery of actinides from the electrorefiner which is used in pyrometallurgical reprocessing of spent metal fuel for fast reactors. Uranium was successfully collected at the solid steel cathode from both liquid cadmium and molten salt solvents. In electrotransport from liquid cadmium, the behavior of uranium and rare earths was as expected by a computer simulation code based on the diffusion layer model at the interface between the electrolyte and the electrodes. In electroreduction from the molten salt electrolyte, a considerable amount of uranium was reduced at the CdLi anode by direct chemical reduction with lithium, especially at a lower anodic current density. The decrease in collection efficiency of uranium due to the direct chemical reduction would be avoided by maintaining the anode potential higher than the deposition potential of uranium.

  7. Design considerations for concentrating solar power tower systems employing molten salt.

    SciTech Connect

    Moore, Robert Charles; Siegel, Nathan Phillip; Kolb, Gregory J.; Vernon, Milton E.; Ho, Clifford Kuofei

    2010-09-01

    The Solar Two Project was a United States Department of Energy sponsored project operated from 1996 to 1999 to demonstrate the coupling of a solar power tower with a molten nitrate salt as a heat transfer media and for thermal storage. Over all, the Solar Two Project was very successful; however many operational challenges were encountered. In this work, the major problems encountered in operation of the Solar Two facility were evaluated and alternative technologies identified for use in a future solar power tower operating with a steam Rankine power cycle. Many of the major problems encountered can be addressed with new technologies that were not available a decade ago. These new technologies include better thermal insulation, analytical equipment, pumps and values specifically designed for molten nitrate salts, and gaskets resistant to thermal cycling and advanced equipment designs.

  8. High-value use of weapons-plutonium by burning in molten salt accelerator-driven subcritical systems or reactors

    SciTech Connect

    Bowman, C.D.; Venneri, F.

    1993-11-01

    The application of thermal-spectrum molten-salt reactors and accelerator-driven subcritical systems to the destruction of weapons-return plutonium is considered from the perspective of deriving the maximum societal benefit. The enhancement of electric power production from burning the fertile fuel {sup 232}Th with the plutonium is evaluated. Also the enhancement of destruction of the accumulated waste from commercial nuclear reactors is considered using the neutron-rich weapons plutonium. Most cases examined include the concurrent transmutation of the long-lived actinide and fission product waste ({sup 99}Tc, {sup 129}I, {sup 135}Cs, {sup 126}Sn and {sup 79}Se).

  9. The results of the investigations of Russian Research Center - {open_quotes}Kurchatov Institute{close_quotes} on molten salt applications to problems of nuclear energy systems

    SciTech Connect

    Novikov, V.M.

    1995-10-01

    The results of investigations on molten salt (MS) applications to problems of nuclear energy systems that have been conducted in Russian Research {open_quotes}Kurchatov Institute{close_quotes} are presented and discussed. The spectrum of these investigations is rather broad and covers the following items: physical characteristics of molten salt nuclear energy systems (MSNES); nuclear and radiation safety of MSNES; construction materials compatible with MS of different compositions; technological aspects of MS loops; in-reactor loop testing. It is shown that main findings of completed program support the conclusion that there are no physical nor technological obstacles on way of MS application to different nuclear energy systems.

  10. Materials Testing for an Accelerator-Driven Subcritical Molten Salt Fission System: A look at the Materials Science of Molten Salt Corrosion

    NASA Astrophysics Data System (ADS)

    Sooby, Elizabeth; Balachandran, Shreyas; Foley, David; Hartwig, Karl; McIntyre, Peter; Phongikaroon, Supathorn; Pogue, Nathaniel; Simpson, Michael; Tripathy, Prabhat

    2011-10-01

    For an accelerator-driven subcritical molten salt fission core to survive its 50+ year fuel life, the primary vessel, heat exchanger, and various internal components must be made of materials that resist corrosion and radiation damage in a high-temperature environment, (500-800 C). An experimental study of the corrosion behavior of candidate metals in contact with molten salt is being conducted at the Center for Advanced Energy Studies. Initial experiments have been run on Nb, Ta, Ni, two zirconium alloys, Hastelloy-N, and a series of steel alloys to form a base line for corrosion in both chloride and bromide salt. Metal coupons were immersed in LiCl-KCl or LiBr-KBr at 700 C in an inert-atmosphere. Salt samples were extracted on a time schedule over a 24-hr period. The samples were analyzed using inductively coupled plasma-mass spectrometry to determine concentrations of metals from corrosion. Preliminary results will be presented.

  11. The Electrochemistry of Li-LiCl-Li2O Molten Salt Systems and the Role of Moisture

    NASA Astrophysics Data System (ADS)

    Gese, Natalie J.

    Uranium can be recovered from uranium-oxide (UO2) spent fuel through the combination of oxide reduction and electrorefining processes. During oxide reduction, the spent fuel is introduced to molten LiCl-Li 2O salt at 650°C, and the UO2 is reduced to uranium metal via two routes: (1) electrochemically, and (2) chemically by lithium metal (Li°) that is produced electrochemically. However, the hygroscopic nature of both LiCl and Li2O leads to the formation of LiOH, contributing hydroxyl anions (OH-), the reduction of which interferes with the Li° generation required for the chemical reduction of UO 2. In order for the oxide reduction process to be an effective method for the treatment of uranium-oxide fuel, the role of moisture in the LiCl-Li 2O system must be understood. The behavior of moisture in the LiCl-Li 2O molten-salt system was studied using cyclic voltammetry, chronopotentiometry, and chronoamperometry while reduction to hydrogen was confirmed with gas chromatography.

  12. ION EXCHANGE IN FUSED SALTS. IV. DISTRIBUTION OF SELECTED TRANSITION ELEMENTS IN THE CHABAZITE-MOLTEN NANO3 SYSTEM,

    DTIC Science & Technology

    MINERALS, ION EXCHANGE, ION EXCHANGE, FUEL CELLS, LANTHANUM, DECOMPOSITION, EUROPIUM, IONS, EQUILIBRIUM(PHYSIOLOGY), NITRATES, COBALT, DISTRIBUTION, CERIUM, SILICATES, TRANSITION METALS, MOLTEN SALT NUCLEAR REACTORS.

  13. Thermal energy storage in molten-salt systems for solar central receivers: The federal role in research and development

    NASA Astrophysics Data System (ADS)

    Michaels, A. I.; Mueller, R. O.

    1983-05-01

    The thermal energy storage for solar thermal applications (TESSTA) program, which is closely tied to a broader STES effort to develop solar central receivers, includes: exploratory research to identify and study new energy storage materials and processes and improved techniques for containing the heat storage media, which may be corrosive; base technology R and D, including component design and development and laboratory scale experimentation; and feasibility tests of large TES systems in partnership with industry. The TESSTA program emphasizes development of second generation and advanced TES systems to support solar central receivers that use either molten salt or liquid sodium as the heat transfer and exchange medium. The decisions and achievements of the TESSTA program are summarized beginning with a brief review of the central receiver program. Also discussed are the program structure and funding and the assessment of the Federal role.

  14. Electrochemical behavior of simulated debris from a severe accident using a molten salt system

    SciTech Connect

    Takahashi, Yuya; Nakamura, Hitoshi; Yamada, Akira; Mizuguchi, Koji; Fujita, Reiko

    2013-07-01

    In a severe nuclear accident, the fuel in the reactor may melt, forming debris, which contains a UO{sub 2}-ZrO{sub 2} stable oxide mixture and parts of the reactor, such as Zircaloy and iron components. Proper handling of the debris is a critically important issue. The debris does not have the same composition as spent fuel, and so it is impossible to apply conventional reprocessing technology directly. In this study, we successfully separated Zr and Fe from simulated debris using NaCl-KCl molten salt electrolysis, and we selectively recovered the Zr and Fe. The simulated debris was made from Zr, Fe, and CeO{sub 2}. The CeO{sub 2} was used for simulating stable UO{sub 2}-ZrO{sub 2}. With this approach, it should be possible to reduce the volume of the debris by recovering metals, which can then be treated as low level radioactive wastes.

  15. Badaling 1MWt molten salt tower power plant

    NASA Astrophysics Data System (ADS)

    Li, Zhi; Li, Xin; Zhang, Qiangqiang; Wang, Zhifeng; Liao, Zhirong; Chang, Chun

    2017-06-01

    Molten salt tower technology is successful due to its advantage on high operation temperature and non-intermittence electricity production. In order to overcome the potential devastating risks, a small scale experimental pilot is needed to validate and find average technical solution at low cost. Also, the pilot's operation can help improve the key equipment design, understand molten salt system integration and optimize molten salt system design. This paper introduces the Badaling 1MWt molten salt solar tower power system in detail.

  16. Evaluation of Static Thermophysical Properties of the Ternary Molten Salt System Li, Na and Be/F Based on the Modified Peng-Robinson Equation

    NASA Astrophysics Data System (ADS)

    Zhang, Dalin; Qiu, Suizheng; Su, Guanghui; Jia, Dounan

    The static thermophysical properties of the molten salt system like LiF-NaF-BeF2 influence the design and construction of the fuel salt and coolant in the Molten Salt Reactor for the new generation. In this paper, the equation of state of the ternary system 0.15LiF-0.58NaF-0.27BeF2, over the temperature range from 873.15K to 1073.15K at one atmosphere pressure, is described by using modified Peng-Robinson equation. The density of the ternary system is evaluated by this equation directly, and compared with the experimental data. Base on the equation of state, the other static thermophysical properties such as the enthalpy, entropy and heat capacity at constant pressure are evaluated by the fugacity coefficient and residual function methods respectively. The density calculated by Peng-Robinson equation is in highly agreement with the experimental data, and the enthalpy, entropy and heat capacity evaluated by such two different methods are consistent with each other. It could be concluded that the modified Peng-Robinson equation could be applicable to estimate the density of the molten salt system, and the Peng-Robinson equation is recommended to be as the fundamental to evaluate the enthalpy, entropy and heat capacity of the molten salt system.

  17. Design and analysis on fume exhaust system of blackbody cavity sensor for continuously measuring molten steel temperature

    NASA Astrophysics Data System (ADS)

    Mei, Guohui; Zhang, Jiu; Zhao, Shumao; Xie, Zhi

    2017-03-01

    Fume exhaust system is the main component of the novel blackbody cavity sensor with a single layer tube, which removes the fume by gas flow along the exhaust pipe to keep the light path clean. However, the gas flow may break the conditions of blackbody cavity and results in the poor measurement accuracy. In this paper, we analyzed the influence of the gas flow on the temperature distribution of the measuring cavity, and then calculated the integrated effective emissivity of the non-isothermal cavity based on Monte-Carlo method, accordingly evaluated the sensor measurement accuracy, finally obtained the maximum allowable flow rate for various length of the exhaust pipe to meet the measurement accuracy. These results will help optimize the novel blackbody cavity sensor design and use it better for measuring the temperature of molten steel.

  18. Testing thermocline filler materials and molten-salt heat transfer fluids for thermal energy storage systems used in parabolic trough solar power plants.

    SciTech Connect

    Kelly, Michael James; Hlava, Paul Frank; Brosseau, Douglas A.

    2004-07-01

    Parabolic trough power systems that utilize concentrated solar energy to generate electricity are a proven technology. Industry and laboratory research efforts are now focusing on integration of thermal energy storage as a viable means to enhance dispatchability of concentrated solar energy. One option to significantly reduce costs is to use thermocline storage systems, low-cost filler materials as the primary thermal storage medium, and molten nitrate salts as the direct heat transfer fluid. Prior thermocline evaluations and thermal cycling tests at the Sandia National Laboratories' National Solar Thermal Test Facility identified quartzite rock and silica sand as potential filler materials. An expanded series of isothermal and thermal cycling experiments were planned and implemented to extend those studies in order to demonstrate the durability of these filler materials in molten nitrate salts over a range of operating temperatures for extended timeframes. Upon test completion, careful analyses of filler material samples, as well as the molten salt, were conducted to assess long-term durability and degradation mechanisms in these test conditions. Analysis results demonstrate that the quartzite rock and silica sand appear able to withstand the molten salt environment quite well. No significant deterioration that would impact the performance or operability of a thermocline thermal energy storage system was evident. Therefore, additional studies of the thermocline concept can continue armed with confidence that appropriate filler materials have been identified for the intended application.

  19. Molten carbonate fuel cell

    DOEpatents

    Kaun, Thomas D.; Smith, James L.

    1987-01-01

    A molten electrolyte fuel cell with an array of stacked cells and cell enclosures isolating each cell except for access to gas manifolds for the supply of fuel or oxidant gas or the removal of waste gas, the cell enclosures collectively providing an enclosure for the array and effectively avoiding the problems of electrolyte migration and the previous need for compression of stack components, the fuel cell further including an inner housing about and in cooperation with the array enclosure to provide a manifold system with isolated chambers for the supply and removal of gases. An external insulated housing about the inner housing provides thermal isolation to the cell components.

  20. Molten carbonate fuel cell

    DOEpatents

    Kaun, T.D.; Smith, J.L.

    1986-07-08

    A molten electrolyte fuel cell is disclosed with an array of stacked cells and cell enclosures isolating each cell except for access to gas manifolds for the supply of fuel or oxidant gas or the removal of waste gas. The cell enclosures collectively provide an enclosure for the array and effectively avoid the problems of electrolyte migration and the previous need for compression of stack components. The fuel cell further includes an inner housing about and in cooperation with the array enclosure to provide a manifold system with isolated chambers for the supply and removal of gases. An external insulated housing about the inner housing provides thermal isolation to the cell components.

  1. The Corrosion Behavior of Stainless Steel 316L in Novel Quaternary Eutectic Molten Salt System

    NASA Astrophysics Data System (ADS)

    Wang, Tao; Mantha, Divakar; Reddy, Ramana G.

    2017-03-01

    In this article, the corrosion behavior of stainless steel 316L in a low melting point novel LiNO3-NaNO3-KNO3-NaNO2 eutectic salt mixture was investigated at 695 K which is considered as thermally stable temperature using electrochemical and isothermal dipping methods. The passive region in the anodic polarization curve indicates the formation of protective oxides layer on the sample surface. After isothermal dipping corrosion experiments, samples were analyzed using SEM and XRD to determine the topography, corrosion products, and scale growth mechanisms. It was found that after long-term immersion in the LiNO3-NaNO3-KNO3-NaNO2 molten salt, LiFeO2, LiFe5O8, Fe3O4, (Fe, Cr)3O4 and (Fe, Ni)3O4 oxides were formed. Among these corrosion products, LiFeO2 formed a dense and protective layer which prevents the SS 316L from severe corrosion.

  2. Investigation of the anhydrous molten Na-B-O-H system and the concept: Electrolytic hydriding of sodium boron oxide species

    NASA Astrophysics Data System (ADS)

    Calabretta, Daniel L.; Davis, Boyd R.

    Although sodium borohydride (NaBH 4) can act as an excellent hydrogen storage material, its cost renders it impractical for automotive applications. In this paper the concept of electrolytic production of NaBH 4 from sodium metaborate (NaBO 2) is introduced following a literature review of NaBH 4 synthesis. By deduction, we assert that only by employing dense solid oxide ion electrolytes and a molten salt solution containing the two constituents would such a process be possible. We investigated the molten anhydrous Na-B-O-H system by pressure differential thermal analysis (PDTA), X-ray diffraction (XRD) and gas evolution analysis (GEA) using the starting reagents sodium hydride (NaH), NaBO 2 and NaBH 4. We found that molten NaBH 4 is not stable with NaBO 2 above 600 °C due to the formation of sodium orthoborate (Na 4B 2O 5), hydrogen and boron. However, the quasi-reciprocal ternary system, (4/5)NaH-NaBO 2-(1/5)NaBH 4-(2/5)Na 4B 2O 5, that was discovered, proves that molten Na 4B 2O 5 is miscible and stable with molten NaBH 4 to at least 650 °C under the hydrogen pressures used in this study. As well, the compound Na 6B 2O 5H 2 was discovered and a substantial portion of the anhydrous Na-B-O-H phase diagram has been experimentally deduced. There is a large ionic liquid composition domain within the system that would allow for the electrolytic hydriding of sodium boron oxide species to be tested.

  3. Molten carbonate fuel cell improvements

    NASA Astrophysics Data System (ADS)

    Blurton, K. F.; Marianowski, L. G.

    It is noted that a molten carbonate fuel cell integrated with a coal gasification power plant is one of the most promising coal-using technologies because of its high efficiency, acceptable cost, and environmental acceptability. For the molten carbonate system to achieve these goals, however, continued development is required which must take into account the operating conditions of the application. The progress made in improving cell performance and life is surveyed, evaluating the effect of contaminants on cell performance and the design of multicell stacks and identifying alternative electrolyte compositions. Also discussed is the status of research on other major areas.

  4. Wetting and interface phenomena in the molten Sn/CuFeNiCoCr high-entropy alloy system

    NASA Astrophysics Data System (ADS)

    Ma, G. F.; Li, Z. K.; Ye, H.; He, C. L.; Zhang, H. F.; Hu, Z. Q.

    2015-11-01

    The wetting behavior and the interfacial characteristics of the molten Sn on a CuFeNiCoCr high-entropy alloy (HEA) substrate were investigated by the sessile drop method. Oxidation of the CuCoNiFeCr HEA surface inhibited the interaction between the molten Sn and the CuCoNiFeCr HEA substrate, leading to a very poor wetting at 573 K, 623 K and 673 K. However, the equilibrium contact angle decreased monotonously with the temperature increasing in the temperature range of 673-923 K. Moreover, the interfacial microstructure depended on temperature. An intermetallic compound existed at the interface between the molten Sn and the CuFeNiCoCr HEA substrate, and the interface thickness varied with the wetting temperature. The wetting process of the molten Sn on the CuFeNiCoCr HEA substrate consisted of three stages according to the wetting temperature.

  5. Casting Apparatus Including A Gas Driven Molten Metal Injector And Method

    DOEpatents

    Trudel, David R.; Meyer, Thomas N.; Kinosz, Michael J.; Arnaud, Guy; Bigler, Nicolas

    2003-06-17

    The filtering molten metal injector system includes a holder furnace, a casting mold supported above the holder furnace, and at least one molten metal injector supported from a bottom side of the casting mold. The holder furnace contains a supply of molten metal. The mold defines a mold cavity for receiving the molten metal from the holder furnace. The molten metal injector projects into the holder furnace. The molten metal injector includes a cylinder defining a piston cavity housing a reciprocating piston for pumping the molten metal upward from the holder furnace to the mold cavity. The cylinder and piston are at least partially submerged in the molten metal when the holder furnace contains the molten metal. The cylinder or the piston includes a molten metal intake for receiving the molten metal into the piston cavity when the holder furnace contains molten metal. A conduit connects the piston cavity to the mold cavity. A molten metal filter is located in the conduit for filtering the molten metal passing through the conduit during the reciprocating movement of the piston. The molten metal intake may be a valve connected to the cylinder, a gap formed between the piston and an open end of the cylinder, an aperture defined in the sidewall of the cylinder, or a ball check valve incorporated into the piston. A second molten metal filter preferably covers the molten metal intake to the injector.

  6. Composite superconducting wires obtained by high-rate tinning in molten Bi-Pb-Sr-Ca-Cu-O system

    NASA Technical Reports Server (NTRS)

    Grosav, A. D.; Konopko, L. A.; Leporda, N. I.

    1991-01-01

    Long lengths of metal superconductor composites were prepared by passing a copper wire through the bismuth based molten oxide system at a constant speed. The key to successful composite preparation is the high pulling speed involved, which permits minimization of the severe interaction between the unbuffered metal surface and the oxide melt. Depending on the temperature of the melt and the pulling speed, a coating with different thickness and microstructure appeared. The nonannealed thick coatings contained a Bi2(Sr,Ca)2Cu1O6 phase as a major component. After relatively short time annealing at 800 C, both resistivity and initial magnetization versus temperature measurements show superconducting transitions beginning in the 110 to 115 K region. The effects of annealing and composition on obtained results are discussed. This method of manufacture led to the fabrication of wire with a copper core in a dense covering with uniform thickness of about h approximately equal to 5 to 50 microns. Composite wires with h approximately equal to 10 microns (h/d approximately equal to 0.1) sustained bending on a 15 mm radius frame without cracking during flexing.

  7. Practical calibration correction method for the maintenance of an on-line near-infrared monitoring system for molten polymers.

    PubMed

    Watari, Masahiro; Ozaki, Yukihiro

    2006-05-01

    The present study has investigated a practical calibration correction method for an on-line monitoring system for molten polymers using a near-infrared (NIR) spectrometer. A partial least squares (PLS) calibration model for the ethylene (C2) content in melt polypropylene (PP) was developed for the investigation of changes in the performance of the on-line system before and after maintenance necessitated by the relocation. The predicted values for the C2 content from the spectra measured after maintenance by using the calibration model developed from the spectra collected before maintenance showed that there were some differences between the spectra obtained by the NIR spectrometer system before and after maintenance. The loadings from factor analysis suggested that the main cause for the differences in the system performance before and after maintenance was wavenumber shifts in the NIR spectra of PP in the melt state. Six popular standardization or calibration transfer methods (direct standardization (DS), piecewise direct standardization (PDS), additive correction (AD), multiplicative correction (MP), slope and bias (SB), and difference spectrum with interpolation (DSI)) were evaluated for the calibration correction of the on-line NIR monitoring system. However, the results of the evaluation showed that these standardization methods need more than two samples to obtain the high accuracy for the nonlinearity contained in the spectra set. From the standpoint of practical calibration in a real plant, the acceptable number of samples for the calibration is one or two. Moreover, recalibration using transferred spectra is not preferable because of the traceability for a calibration model. As a practical solution for a calibration correction in a real plant, a method considering wavenumber shift and path-length correction has been proposed in this study. The predicted results for the C2 content in the melt-state PP from the spectra measured after maintenance by using the

  8. Electrodeposition of molten silicon

    DOEpatents

    De Mattei, Robert C.; Elwell, Dennis; Feigelson, Robert S.

    1981-01-01

    Silicon dioxide is dissolved in a molten electrolytic bath, preferably comprising barium oxide and barium fluoride. A direct current is passed between an anode and a cathode in the bath to reduce the dissolved silicon dioxide to non-alloyed silicon in molten form, which is removed from the bath.

  9. Electrochemical formation of Dy alloy films in a molten LiCl-KCl-DyCl3 system

    NASA Astrophysics Data System (ADS)

    Konishi, H.; Usui, T.; Nohira, T.; Ito, Y.

    2009-05-01

    As to the electrochemical formation of Dy-Ni alloy films in a molten LiCl-KCl-DyCl3 system at 700 K, the growth of DyNi2 film and behavior of anodic dissolution of Dy from the formed DyNi2 film were investigated. The DyNi2 films were formed by potentiostatic electrolysis at 0.55, 0.62 and 0.70 V with Ni electrodes. The growth rates of DyNi2 films are higher at less noble potential, i.e., 0.47 8m min-1 at 0.55 V, 0.32 8m min-1 at 0.62 V and 0.14 8m min-1 at 0.70 V. From RBS analysis, it was suggested that the Dy-Ni alloy film was formed for 10 or 30 s during electrodepositing Dy at 0.30 V with a Ni electrode. Moreover, the growth rate of Dy-Ni alloy film was faster than that of Dy-Fe alloy film. Anodic electrolysis of the formed DyNi2 film with thickness of 15 μm was conducted at 0.90 V, 1.30 V and 1.90 V, respectively. The formed DyNi2 were transformed to other phases, i.e., DyNi3, DyNi5 and Ni, by selective anodic dissolution of Dy. The transformed Ni film was about 10 μm in thickness and had a porous structure with a pore diameter of 1~2 μm.

  10. Application of the Evacuated Canister System for Removing Residual Molten Glass From the West Valley Demonstration Project High-Level Waste Melter

    SciTech Connect

    May, Joseph J.; Dombrowski, David J.; Valenti, Paul J.; Houston, Helene M.

    2003-02-27

    The principal mission of the West Valley Demonstration Project (WVDP) is to meet a series of objectives defined in the West Valley Demonstration Project Act (Public Law 96-368). Chief among these is the objective to solidify liquid high-level waste (HLW) at the WVDP site into a form suitable for disposal in a federal geologic repository. In 1982, the Secretary of Energy formally selected vitrification as the technology to be used to solidify HLW at the WVDP. One of the first steps in meeting the HLW solidification objective involved designing, constructing and operating the Vitrification (Vit) Facility, the WVDP facility that houses the systems and subsystems used to process HLW into stainless steel canisters of borosilicate waste-glass that satisfy waste acceptance criteria (WAC) for disposal in a federal geologic repository. HLW processing and canister production began in 1996. The final step in meeting the HLW solidification objective involved ending Vit system operations and shut ting down the Vit Facility. This was accomplished by conducting a discrete series of activities to remove as much residual material as practical from the primary process vessels, components, and associated piping used in HLW canister production before declaring a formal end to Vit system operations. Flushing was the primary method used to remove residual radioactive material from the vitrification system. The inventory of radioactivity contained within the entire primary processing system diminished by conducting the flushing activities. At the completion of flushing activities, the composition of residual molten material remaining in the melter (the primary system component used in glass production) consisted of a small quantity of radioactive material and large quantities of glass former materials needed to produce borosilicate waste-glass. A special system developed during the pre-operational and testing phase of Vit Facility operation, the Evacuated Canister System (ECS), was

  11. Solidification of high temperature molten salts for thermal energy storage systems

    NASA Technical Reports Server (NTRS)

    Sheffield, J. W.

    1981-01-01

    The solidification of phase change materials for the high temperature thermal energy storage system of an advanced solar thermal power system has been examined theoretically. In light of the particular thermophysical properties of candidate phase change high temperature salts, such as the eutectic mixture of NaF - MgF2, the heat transfer characteristics of one-dimensional inward solidification for a cylindrical geometry have been studied. The Biot number for the solidified salt is shown to be the critical design parameter for constant extraction heat flux. A fin-on-fin design concept of heat transfer surface augmentation is proposed in an effort to minimize the effects of the salt's low thermal conductivity and large volume change upon fusing.

  12. Molten salt destruction of energetic waste materials

    DOEpatents

    Brummond, William A.; Upadhye, Ravindra S.; Pruneda, Cesar O.

    1995-01-01

    A molten salt destruction process is used to treat and destroy energetic waste materials such as high explosives, propellants, and rocket fuels. The energetic material is pre-blended with a solid or fluid diluent in safe proportions to form a fluid fuel mixture. The fuel mixture is rapidly introduced into a high temperature molten salt bath. A stream of molten salt is removed from the vessel and may be recycled as diluent. Additionally, the molten salt stream may be pumped from the reactor, circulated outside the reactor for further processing, and delivered back into the reactor or cooled and circulated to the feed delivery system to further dilute the fuel mixture entering the reactor.

  13. Molten salt destruction of energetic waste materials

    DOEpatents

    Brummond, W.A.; Upadhye, R.S.; Pruneda, C.O.

    1995-07-18

    A molten salt destruction process is used to treat and destroy energetic waste materials such as high explosives, propellants, and rocket fuels. The energetic material is pre-blended with a solid or fluid diluent in safe proportions to form a fluid fuel mixture. The fuel mixture is rapidly introduced into a high temperature molten salt bath. A stream of molten salt is removed from the vessel and may be recycled as diluent. Additionally, the molten salt stream may be pumped from the reactor, circulated outside the reactor for further processing, and delivered back into the reactor or cooled and circulated to the feed delivery system to further dilute the fuel mixture entering the reactor. 4 figs.

  14. Oiling out or molten hydrate-liquid-liquid phase separation in the system vanillin-water.

    PubMed

    Svärd, Michael; Gracin, Sandra; Rasmuson, Ake C

    2007-09-01

    Vanillin crystals in a saturated aqueous solution disappear and a second liquid phase emerges when the temperature is raised above 51 degrees C. The phenomenon has been investigated with crystallization and equilibration experiments, using DSC, TGA, XRD and hot-stage microscopy for analysis. The new liquid solidifies on cooling, appears to melt at 51 degrees C, and has a composition corresponding to a dihydrate. However, no solid hydrate can be detected by XRD, and it is shown that the true explanation is that a liquid-liquid phase separation occurs above 51 degrees C where the vanillin-rich phase has a composition close to a dihydrate. To our knowledge, liquid-liquid phase separation has not previously been reported for the system vanillin-water, even though thousands of tonnes of vanillin are produced globally every year. (c) 2007 Wiley-Liss, Inc. and the American Pharmacists Association.

  15. Update on Small Modular Reactors Dynamics System Modeling Tool -- Molten Salt Cooled Architecture

    SciTech Connect

    Hale, Richard Edward; Cetiner, Sacit M.; Fugate, David L.; Qualls, A L.; Borum, Robert C.; Chaleff, Ethan S.; Rogerson, Doug W.; Batteh, John J.; Tiller, Michael M.

    2014-08-01

    The Small Modular Reactor (SMR) Dynamic System Modeling Tool project is in the third year of development. The project is designed to support collaborative modeling and study of various advanced SMR (non-light water cooled) concepts, including the use of multiple coupled reactors at a single site. The objective of the project is to provide a common simulation environment and baseline modeling resources to facilitate rapid development of dynamic advanced reactor SMR models, ensure consistency among research products within the Instrumentation, Controls, and Human-Machine Interface (ICHMI) technical area, and leverage cross-cutting capabilities while minimizing duplication of effort. The combined simulation environment and suite of models are identified as the Modular Dynamic SIMulation (MoDSIM) tool. The critical elements of this effort include (1) defining a standardized, common simulation environment that can be applied throughout the program, (2) developing a library of baseline component modules that can be assembled into full plant models using existing geometry and thermal-hydraulic data, (3) defining modeling conventions for interconnecting component models, and (4) establishing user interfaces and support tools to facilitate simulation development (i.e., configuration and parameterization), execution, and results display and capture.

  16. Extraction behavior of actinides and lanthanides in a molten fluoride/liquid aluminum system

    NASA Astrophysics Data System (ADS)

    Conocar, Olivier; Douyere, Nicolas; Lacquement, Jérôme

    2005-09-01

    As one of the basic investigations on the group partitioning of actinides and lanthanides by a pyrochemical reductive extraction process, the distribution ratios of Pu, Am, Ce and Sm have been experimentally determined in the binary liquid LiF-AlF 3/Al-Cu system at the temperature of 830 °C. The distribution ratios of Pu and Am are much larger than those of Ce and Sm. They would allow a high recovery yield of the actinides and good separation factors with lanthanides. The influence of the salt composition (LiF/AlF 3 ratio) on the distribution coefficients has been investigated. Coupling the obtained experimental results and literature data, a thermodynamic model that describes the extraction in terms of Gibbs enthalpies of formation and the fluorobasicity of the melt (p F) has been developed. The activity coefficients of Sm(+II) et Ce(+III) versus the p F have been infered: they clearly reveal the difference in solvation behavior between divalent and trivalent species.

  17. Molten metal reactors

    SciTech Connect

    Bingham, Dennis N; Klingler, Kerry M; Turner, Terry D; Wilding, Bruce M

    2013-11-05

    A molten metal reactor for converting a carbon material and steam into a gas comprising hydrogen, carbon monoxide, and carbon dioxide is disclosed. The reactor includes an interior crucible having a portion contained within an exterior crucible. The interior crucible includes an inlet and an outlet; the outlet leads to the exterior crucible and may comprise a diffuser. The exterior crucible may contain a molten alkaline metal compound. Contained between the exterior crucible and the interior crucible is at least one baffle.

  18. Design of a californium source-driven measurement system for accountability of material recovered from the Molten Salt Reactor Experiment charcoal bed

    SciTech Connect

    Bentzinger, D.L.; Perez, R.B.; Mattingly, J.K.; Valentine, T.E.; Mihalczo, J.T.

    1998-05-01

    The Molten Salt Reactor Experiment Facility (MSRE) operated from 1965 to 1969. The fuel was a molten salt that flowed through the reactor core which consisted of uranium tetrafluoride with molten lithium and beryllium salt used as the coolant. In 1968 the fuel was switched from {sup 235}U to {sup 233}U. The Molten Salt Reactor Experiment was canceled in 1969 at which time approximately 4800 kg of salt was transferred to the fuel drain tanks. There was about 36.3 kg of uranium, 675 grams of plutonium and various fission products present in the fuel salt. The salt was allowed to solidify in the fuel drain tanks. The salt was heated on a yearly basis to recombine the fluorine gas with the uranium salt mixture. In March 1994, a gas sample was taken from the off gas system that indicated {sup 233}U had migrated from the fuel drain tank system to the off gas system. It was found that approximately 2.6 kg of uranium had migrated to the Auxiliary Charcoal Bed (ACB). The ACB is located in the concrete-lined charcoal bed cell which is below ground level located outside the MSRE building. Therefore, there was a concern for the potential of a nuclear criticality accident, although water would have to leak into the chamber for a criticality accident to occur. Unstable carbon/fluorine compounds were also formed when the fluorine reacted with the charcoal in the charcoal bed. The purpose of the proposed measurement system was to perform an accountability measurement to determine the fissile mass of {sup 233}U in the primary vessel. The contents of the primary containment assembly will then be transferred to three smaller containers for long term storage. Calculations were performed using MCNP-DSP to determine the configuration of the measurement system. The information obtained from the time signatures can then be compared to the measurement data to determine the amount of {sup 233}U present in the primary containment assembly.

  19. Fuzzy-based failure mode and effect analysis (FMEA) of a hybrid molten carbonate fuel cell (MCFC) and gas turbine system for marine propulsion

    NASA Astrophysics Data System (ADS)

    Ahn, Junkeon; Noh, Yeelyong; Park, Sung Ho; Choi, Byung Il; Chang, Daejun

    2017-10-01

    This study proposes a fuzzy-based FMEA (failure mode and effect analysis) for a hybrid molten carbonate fuel cell and gas turbine system for liquefied hydrogen tankers. An FMEA-based regulatory framework is adopted to analyze the non-conventional propulsion system and to understand the risk picture of the system. Since the participants of the FMEA rely on their subjective and qualitative experiences, the conventional FMEA used for identifying failures that affect system performance inevitably involves inherent uncertainties. A fuzzy-based FMEA is introduced to express such uncertainties appropriately and to provide flexible access to a risk picture for a new system using fuzzy modeling. The hybrid system has 35 components and has 70 potential failure modes, respectively. Significant failure modes occur in the fuel cell stack and rotary machine. The fuzzy risk priority number is used to validate the crisp risk priority number in the FMEA.

  20. Neutronics Study on Accelerator Driven Subcritical Systems with Thorium-Based Fuel for Comparison Between Solid and Molten-Salt Fuels

    SciTech Connect

    Ishimoto, Shunsuke; Ishibashi, Kenji; Tenzou, Hideki; Sasa, Toshinobu

    2002-06-15

    Since thorium is an abundant fertile material, there is hope for the thorium-cycle fuels for an accelerator driven subcritical system (ADS). The ADS utilizes neutrons, which are generated by high-energy protons of giga-electron-volt-grade, but cross sections for the interaction of high-energy particles are not available for use in current ADS engineering design. In this paper the neutron behavior in the ADS target based on the related experimental data is clarified, and the feasibility of the ADS regarding both the molten salts (Flibe: {sup 7}LiF-BeF{sub 2}-ThF{sub 4}-{sup 233}UF{sub 4}, chloride: NaCl-ThCl{sub 4}-{sup 233}UCl{sub 4}) and oxide ([Th, {sup 233}U]O{sub 2}) fuels is examined. The difference between the experiment and the calculated result at the ADS high-energy region is discussed. In a comparison of the fuels, the time evolution of k{sub eff} and the beam current in the burning period are calculated. The calculated results suggest that the ADS with solid fuel has better future prospects than that with molten-salt fuels. The ADS with Flibe molten-salt fuel tends to require a high beam current and consequently needs the installation of a metallic spallation target and the continuous removal for fission products and protactinium. In comparison with the Flibe fuel, the ADS with chloride fuel has a flux distribution that is similar to a solid fuel reactor.

  1. Compatibility of molten salts with advanced solar dynamic receiver materials

    NASA Technical Reports Server (NTRS)

    Jaworske, D. A.; Perry, W. D.

    1989-01-01

    Metal-coated graphite fibers are being considered as a thermal conductivity enhancement filler material for molten salts in solar dynamic thermal energy storage systems. The successful metal coating chosen for this application must exhibit acceptable wettability and must be compatible with the molten salt environment. Contact angle values between molten lithium fluoride and several metal, metal fluoride, and metal oxide substrates have been determined at 892 C using a modification of the Wilhelmy plate technique. Reproducible contact angles with repeated exposure to the molten LiF indicated compatibility.

  2. Composite superconducting wires obtained by high-rate tinning in molten Bi-Pb-Sr-Ca-Cu-O system

    NASA Technical Reports Server (NTRS)

    Grozav, A. D.; Konopko, L. A.; Leporda, N. I.

    1990-01-01

    The preparation of high-T(sub c) superconducting long composite wires by short-time tinning of the metal wires in a molten Bi-Pb-Sr-Ca-Cu-O compound is discussed. The application of this method to the high-T(sub c) materials is tested, possibly for the first time. The initial materials used for this experiment were ceramic samples with nominal composition Bi(1.5)Pb(0.5)Sr2Ca2Cu3O(x) and T(sub c) = 80 K prepared by the ordinary solid-state reaction, and industrial copper wires from 100 to 400 microns in diameter and from 0.5 to 1 m long. The continuously moving wires were let through a small molten zone (approximately 100 cubic mm). The Bi-based high-T(sub c) ceramics in a molten state is a viscous liquid and it has a strongly pronounced ability to spread on metal wire surfaces. The maximum draw rate of the Cu-wire, at which a dense covering is still possible, corresponds to the time of direct contact of wire surfaces and liquid ceramics for less than 0.1 s. A high-rate draw of the wire permits a decrease in the reaction of the oxide melt and Cu-wire. This method of manufacture led to the fabrication of wire with a copper core in a dense covering with uniform thickness of about h approximately equal to 5 to 50 microns. Composite wires with h approximately equal to 10 microns (h/d approximately equal to 0.1) sustained bending on a 15 mm radius frame without cracking during flexing.

  3. Development of a hot gas cleanup system for integrated coal gasification/molten carbonate fuel cell power plants: Final report for the period October 1982-January 1985

    SciTech Connect

    Anderson, G.L.; Berry, F.O.; Harmon, B.D.; Laurens, R.M.; Biljetina, R.

    1985-10-01

    This report summarizes work conducted by the Institute of Gas Technology on a conceptual gas cleanup system for removing sulfur-containing compounds and HC1 from coal-derived fuel gases at temperatures greater than 1000/sup 0/F. The gas cleanup system under investigation consists of two separate processes. In one process known as the IGT mixed metal oxide process, a fixed bed of metal oxide-containing sorbents removes the sulfur-containing compounds by reaction. The sulfided sorbent is then regenerated with an oxygen-containing gas to produce elemental sulfur. In the other process, a fixed bed of molten carbonate-containing sorbent removes the HCl by reaction. The spent sorbent from this process is either disposed of or reprocessed externally. Both experimental testing and preliminary cost projections have been conducted for the two processes. The experimental testing phase of this program has included laboratory-scale testing of potentially useful sorbents for both processes and larger-scale testing of superior sorbents under simulated process conditions. The preliminary cost projection phase has included the evaluation of several different regeneration schemes for the high-temperature fuel gas desulfurization process and an estimation of the cost of using the molten carbonate sorbent for HCl removal.

  4. The formation and physical stability of two-phase solid dispersion systems of indomethacin in supercooled molten mixtures with different matrix formers.

    PubMed

    Semjonov, Kristian; Kogermann, Karin; Laidmäe, Ivo; Antikainen, Osmo; Strachan, Clare J; Ehlers, Henrik; Yliruusi, Jouko; Heinämäki, Jyrki

    2017-01-15

    Amorphous solid dispersions (SDs) are a promising approach to improve the dissolution rate of and oral bioavailability of poorly water-soluble drugs. In some cases multi-phase, instead of single-phase, SD systems with amorphous drug are obtained. While it is widely assumed that one-phase amorphous systems are desirable, two-phase systems may still potentially exhibit enhanced stability and dissolution advantages over undispersed systems. The objective of the present study was to understand the solid-state properties of two-phase SDs with amorphous drug and their relation to physical stability. Two different types of excipients for SD formation were used, one being a polymer and the other a small molecule excipient. The supercooled molten SDs of a poorly water-soluble indomethacin (IND) with a graft copolymer, Soluplus® (SOL) and sugar alcohol, xylitol (XYL) were prepared. Supercooled molten SDs of IND with SOL were two-phase glassy suspension in which the amorphous drug was dispersed in an amorphous polymer matrix. A short-term aging of the SDs led to the formation of glassy suspensions where the crystalline drug was dispersed in an amorphous polymer matrix. These were physically stable at room temperature for the time period studied (RT, 23±2°C), but aging at high-humidity conditions (75% RH) recrystallization to metastable α-IND occurred. Interestingly, the SDs with XYL were two-phase amorphous precipitation systems in which the drug was in an amorphous form in the crystalline sugar alcohol matrix. The SDs of IND and XYL exhibited fast drug recrystallization. In conclusion, the preparation method of two-phase systems via co-melting in association with the rapid quench cooling is a feasible method for the formulation of poorly water-soluble drugs. The physical stability of these two-phase systems, however, is dependent on the carrier material and storage conditions. Copyright © 2016 Elsevier B.V. All rights reserved.

  5. 46 CFR 151.50-55 - Sulfur (molten).

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 5 2012-10-01 2012-10-01 false Sulfur (molten). 151.50-55 Section 151.50-55 Shipping... BULK LIQUID HAZARDOUS MATERIAL CARGOES Special Requirements § 151.50-55 Sulfur (molten). (a... depositing of sulfur within the system. (b) Void spaces: (1) Openings to void spaces adjacent to cargo...

  6. 46 CFR 151.50-55 - Sulfur (molten).

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 5 2014-10-01 2014-10-01 false Sulfur (molten). 151.50-55 Section 151.50-55 Shipping... BULK LIQUID HAZARDOUS MATERIAL CARGOES Special Requirements § 151.50-55 Sulfur (molten). (a... depositing of sulfur within the system. (b) Void spaces: (1) Openings to void spaces adjacent to cargo...

  7. 46 CFR 151.50-55 - Sulfur (molten).

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Sulfur (molten). 151.50-55 Section 151.50-55 Shipping... BULK LIQUID HAZARDOUS MATERIAL CARGOES Special Requirements § 151.50-55 Sulfur (molten). (a... depositing of sulfur within the system. (b) Void spaces: (1) Openings to void spaces adjacent to cargo...

  8. 46 CFR 151.50-55 - Sulfur (molten).

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 5 2013-10-01 2013-10-01 false Sulfur (molten). 151.50-55 Section 151.50-55 Shipping... BULK LIQUID HAZARDOUS MATERIAL CARGOES Special Requirements § 151.50-55 Sulfur (molten). (a... depositing of sulfur within the system. (b) Void spaces: (1) Openings to void spaces adjacent to cargo...

  9. 46 CFR 151.50-55 - Sulfur (molten).

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 5 2011-10-01 2011-10-01 false Sulfur (molten). 151.50-55 Section 151.50-55 Shipping... BULK LIQUID HAZARDOUS MATERIAL CARGOES Special Requirements § 151.50-55 Sulfur (molten). (a... depositing of sulfur within the system. (b) Void spaces: (1) Openings to void spaces adjacent to cargo...

  10. Molten salts and nuclear energy production

    NASA Astrophysics Data System (ADS)

    Le Brun, Christian

    2007-01-01

    Molten salts (fluorides or chlorides) were considered near the beginning of research into nuclear energy production. This was initially due to their advantageous physical and chemical properties: good heat transfer capacity, radiation insensitivity, high boiling point, wide range solubility for actinides. In addition it was realised that molten salts could be used in numerous situations: high temperature heat transfer, core coolants with solid fuels, liquid fuel in a molten salt reactor, solvents for spent nuclear solid fuel in the case of pyro-reprocessing and coolant and tritium production in the case of fusion. Molten salt reactors, one of the six innovative concepts chosen by the Generation IV international forum, are particularly interesting for use as either waste incinerators or thorium cycle systems. As the neutron balance in the thorium cycle is very tight, the possibility to perform online extraction of some fission product poisons from the salt is very attractive. In this article the most important questions that must be addressed to demonstrate the feasibility of molten salt reactor will be reviewed.

  11. Thermodynamic assessment of the LiF-CeF3-ThF4 system: Prediction of PuF3 concentration in a molten salt reactor fuel

    NASA Astrophysics Data System (ADS)

    Beneš, O.; Konings, R. J. M.

    2013-04-01

    A thermodynamic description of the LiF-CeF3-ThF4 system is made in this study using a two-sublattice model for the description of the solid solution and a quasi-chemical model based on quadruplet approximation for the liquid phase. New calorimetric experimental data of the binary LiF-CeF3, CeF3-ThF4 and ternary LiF-CeF3-ThF4 systems have been obtained in this work justifying the calculated phase diagrams. Using the obtained thermodynamic assessment the concentration of PuF3 in the LiF-ThF4 melt was estimated based on the similarities with CeF3 and the melting behaviour of the initial molten salt fast reactor fuel was discussed.

  12. A view of treatment process of melted nuclear fuel on a severe accident plant using a molten salt system

    SciTech Connect

    Fujita, R.; Takahashi, Y.; Nakamura, H.; Mizuguchi, K.; Oomori, T.

    2013-07-01

    At severe accident such as Fukushima Daiichi Nuclear Power Plant Accident, the nuclear fuels in the reactor would melt and form debris which contains stable UO2-ZrO2 mixture corium and parts of vessel such as zircaloy and iron component. The requirements for solution of issues are below; -) the reasonable treatment process of the debris should be simple and in-situ in Fukushima Daiichi power plant, -) the desirable treatment process is to take out UO{sub 2} and PuO{sub 2} or metallic U and TRU metal, and dispose other fission products as high level radioactive waste; and -) the candidate of treatment process should generate the smallest secondary waste. Pyro-process has advantages to treat the debris because of the high solubility of the debris and its total process feasibility. Toshiba proposes a new pyro-process in molten salts using electrolysing Zr before debris fuel being treated.

  13. Direct contact heat recovery from molten salt

    NASA Astrophysics Data System (ADS)

    Technological deficiencies associated with efficient and economical retrieval of heat energy from molten salt systems are addressed. The large latent heat of fusion stored in molten salt hydrates and other candidate phase change materials (PCM) is removed by internal boiling of a volatile heat transfer fluid (HTF). This procedure eliminates the conventional use of submerged heat exchangers which are costly and, in crystallizing salts, ineffective. The thermochemical conditions and material properties that are critical for application of this concept in environments that yield significant energy savings are investigated and defined.

  14. Cathodes for molten-salt batteries

    NASA Technical Reports Server (NTRS)

    Argade, Shyam D.

    1993-01-01

    Viewgraphs of the discussion on cathodes for molten-salt batteries are presented. For the cathode reactions in molten-salt cells, chlorine-based and sulfur-based cathodes reactants have relatively high exchange current densities. Sulfur-based cathodes, metal sulfides, and disulfides have been extensively investigated. Primary thermal batteries of the Li-alloy/FeS2 variety have been available for a number of years. Chlorine based rechargable cathodes were investigated for the pulse power application. A brief introduction is followed by the experimental aspects of research, and the results obtained. Performance projections to the battery system level are discussed and the presentation is summarized with conclusions.

  15. Physical properties of core-concrete systems: Al2O3-ZrO2 molten materials measured by aerodynamic levitation

    NASA Astrophysics Data System (ADS)

    Ohishi, Yuji; Kargl, F.; Nakamori, F.; Muta, Hiroaki; Kurosaki, Ken; Yamanaka, Shinsuke

    2017-04-01

    During a molten core-concrete interaction, molten oxides consisting of molten core materials (UO2 and ZrO2) and concrete (Al2O3, SiO2, CaO) are formed. Reliable data on the physical properties of the molten oxides will allow us to accurately predict the progression of a nuclear reactor core meltdown accident. In this study, the viscosities and densities of molten (ZrO2)x(Al2O3)1-x (x = 0.356 and 0.172) were measured using an aerodynamic levitation technique. The densities of two small samples were estimated from their masses and their volumes (calculated from recorded images of the molten samples). The droplets were forced to oscillate using speakers, and their viscosities were evaluated from the damping behaviors of their oscillations. The results showed that the viscosity of molten (ZrO2)x(Al2O3)1-x compared to that of pure molten Al2O3 is 25% lower for x = 0.172, while it is unexpectedly 20% higher for x = 0.356.

  16. Molten Glass for Thermal Storage: Advanced Molten Glass for Heat Transfer and Thermal Energy Storage

    SciTech Connect

    2012-01-01

    HEATS Project: Halotechnics is developing a high-temperature thermal energy storage system using a new thermal-storage and heat-transfer material: earth-abundant and low-melting-point molten glass. Heat storage materials are critical to the energy storage process. In solar thermal storage systems, heat can be stored in these materials during the day and released at night—when the sun is not out—to drive a turbine and produce electricity. In nuclear storage systems, heat can be stored in these materials at night and released to produce electricity during daytime peak-demand hours. Halotechnics new thermal storage material targets a price that is potentially cheaper than the molten salt used in most commercial solar thermal storage systems today. It is also extremely stable at temperatures up to 1200°C—hundreds of degrees hotter than the highest temperature molten salt can handle. Being able to function at high temperatures will significantly increase the efficiency of turning heat into electricity. Halotechnics is developing a scalable system to pump, heat, store, and discharge the molten glass. The company is leveraging technology used in the modern glass industry, which has decades of experience handling molten glass.

  17. Molten core retention assembly

    DOEpatents

    Lampe, Robert F.

    1976-06-22

    Molten fuel produced in a core overheating accident is caught by a molten core retention assembly consisting of a horizontal baffle plate having a plurality of openings therein, heat exchange tubes having flow holes near the top thereof mounted in the openings, and a cylindrical, imperforate baffle attached to the plate and surrounding the tubes. The baffle assembly is supported from the core support plate of the reactor by a plurality of hanger rods which are welded to radial beams passing under the baffle plate and intermittently welded thereto. Preferably the upper end of the cylindrical baffle terminates in an outwardly facing lip to which are welded a plurality of bearings having slots therein adapted to accept the hanger rods.

  18. Analysis of the design and economics of molten carbonate fuel cell tri-generation systems providing heat and power for commercial buildings and H2 for FC vehicles

    NASA Astrophysics Data System (ADS)

    Li, Xuping; Ogden, Joan; Yang, Christopher

    2013-11-01

    This study models the operation of molten carbonate fuel cell (MCFC) tri-generation systems for “big box” store businesses that combine grocery and retail business, and sometimes gasoline retail. Efficiency accounting methods and parameters for MCFC tri-generation systems have been developed. Interdisciplinary analysis and an engineering/economic model were applied for evaluating the technical, economic, and environmental performance of distributed MCFC tri-generation systems, and for exploring the optimal system design. Model results show that tri-generation is economically competitive with the conventional system, in which the stores purchase grid electricity and NG for heat, and sell gasoline fuel. The results are robust based on sensitivity analysis considering the uncertainty in energy prices and capital cost. Varying system sizes with base case engineering inputs, energy prices, and cost assumptions, it is found that there is a clear tradeoff between the portion of electricity demand covered and the capital cost increase of bigger system size. MCFC Tri-generation technology provides lower emission electricity, heat, and H2 fuel. With NG as feedstock the CO2 emission can be reduced by 10%-43.6%, depending on how the grid electricity is generated. With renewable methane as feedstock CO2 emission can be further reduced to near zero.

  19. Selective Adsorption of Sodium Aluminum Fluoride Salts from Molten Aluminum

    SciTech Connect

    Leonard S. Aubrey; Christine A. Boyle; Eddie M. Williams; David H. DeYoung; Dawid D. Smith; Feng Chi

    2007-08-16

    Aluminum is produced in electrolytic reduction cells where alumina feedstock is dissolved in molten cryolite (sodium aluminum fluoride) along with aluminum and calcium fluorides. The dissolved alumina is then reduced by electrolysis and the molten aluminum separates to the bottom of the cell. The reduction cell is periodically tapped to remove the molten aluminum. During the tapping process, some of the molten electrolyte (commonly referred as “bath” in the aluminum industry) is carried over with the molten aluminum and into the transfer crucible. The carryover of molten bath into the holding furnace can create significant operational problems in aluminum cast houses. Bath carryover can result in several problems. The most troublesome problem is sodium and calcium pickup in magnesium-bearing alloys. Magnesium alloying additions can result in Mg-Na and Mg-Ca exchange reactions with the molten bath, which results in the undesirable pickup of elemental sodium and calcium. This final report presents the findings of a project to evaluate removal of molten bath using a new and novel micro-porous filter media. The theory of selective adsorption or removal is based on interfacial surface energy differences of molten aluminum and bath on the micro-porous filter structure. This report describes the theory of the selective adsorption-filtration process, the development of suitable micro-porous filter media, and the operational results obtained with a micro-porous bed filtration system. The micro-porous filter media was found to very effectively remove molten sodium aluminum fluoride bath by the selective adsorption-filtration mechanism.

  20. Detection and removal of molten salts from molten aluminum alloys

    SciTech Connect

    K. Butcher; D. Smith; C. L. Lin; L. Aubrey

    1999-08-02

    Molten salts are one source of inclusions and defects in aluminum ingots and cast shapes. A selective adsorption media was used to remove these inclusions and a device for detection of molten salts was tested. This set of experiments is described and the results are presented and analyzed.

  1. 13. VIEW OF THE MOLTEN SALT EXTRACTION LINE. THE MOLTEN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. VIEW OF THE MOLTEN SALT EXTRACTION LINE. THE MOLTEN SALT EXTRACTION PROCESS WAS USED TO PURIFY PLUTONIUM BY REMOVING AMERICIUM, A DECAY BY-PRODUCT OF PLUTONIUM. (1/98) - Rocky Flats Plant, Plutonium Fabrication, Central section of Plant, Golden, Jefferson County, CO

  2. Molten salt lithium cells

    DOEpatents

    Raistrick, I.D.; Poris, J.; Huggins, R.A.

    1980-07-18

    Lithium-based cells are promising for applications such as electric vehicles and load-leveling for power plants since lithium is very electropositive and light weight. One type of lithium-based cell utilizes a molten salt electrolyte and is operated in the temperature range of about 400 to 500/sup 0/C. Such high temperature operation accelerates corrosion problems and a substantial amount of energy is lost through heat transfer. The present invention provides an electrochemical cell which may be operated at temperatures between about 100 to 170/sup 0/C. The cell is comprised of an electrolyte, which preferably includes lithium nitrate, and a lithium or lithium alloy electrode.

  3. Molten salt lithium cells

    DOEpatents

    Raistrick, Ian D.; Poris, Jaime; Huggins, Robert A.

    1983-01-01

    Lithium-based cells are promising for applications such as electric vehicles and load-leveling for power plants since lithium is very electropositive and light weight. One type of lithium-based cell utilizes a molten salt electrolyte and is operated in the temperature range of about 400.degree.-500.degree. C. Such high temperature operation accelerates corrosion problems and a substantial amount of energy is lost through heat transfer. The present invention provides an electrochemical cell (10) which may be operated at temperatures between about 100.degree.-170.degree. C. Cell (10) comprises an electrolyte (16), which preferably includes lithium nitrate, and a lithium or lithium alloy electrode (12).

  4. Molten salt lithium cells

    DOEpatents

    Raistrick, Ian D.; Poris, Jaime; Huggins, Robert A.

    1982-02-09

    Lithium-based cells are promising for applications such as electric vehicles and load-leveling for power plants since lithium is very electropositive and light weight. One type of lithium-based cell utilizes a molten salt electrolyte and is operated in the temperature range of about 400.degree.-500.degree. C. Such high temperature operation accelerates corrosion problems and a substantial amount of energy is lost through heat transfer. The present invention provides an electrochemical cell (10) which may be operated at temperatures between about 100.degree.-170.degree. C. Cell (10) comprises an electrolyte (16), which preferably includes lithium nitrate, and a lithium or lithium alloy electrode (12).

  5. Removing Dross From Molten Solder

    NASA Technical Reports Server (NTRS)

    Webb, Winston S.

    1990-01-01

    Automatic device helps to assure good solder connections. Machine wipes dross away from area on surface of molten solder in pot. Sweeps across surface of molten solder somewhat in manner of windshield wiper. Each cycle of operation triggered by pulse from external robot. Equipment used wherever precise, automated soldering must be done to military specifications.

  6. Molten nitrate salt technology development

    NASA Astrophysics Data System (ADS)

    Carling, R. W.; Kramer, C. M.; Bradshaw, R. W.; Nissen, D. A.; Goods, S. H.; Mar, R. W.; Munford, J. W.; Karnowsky, M. M.; Biefeld, R. N.; Norem, N. J.

    1981-03-01

    Of the fluids proposed for heat transfer and energy storage, molten nitrate salts offer significant economic advantages. The nitrate salt of most interest is a binary mixture of NaNO3 and KNO3. Although nitrate/nitrite mixtures were used for decades as heat transfer and heat treatment fluids the use was at temperatures of about 4500 C and lower. In solar thermal power systems the salts will experience a temperature range of 350 to 6000 C. Because central receiver applications place more rigorous demands and higher temperatures on nitrate salts a comprehensive experimental program was developed to examine what effects, if any, the new demands and temperatures have on the salts. The experiments include corrosion testing, environmental cracking of containment materials, and determinations of physical properties and decomposition mechanisms.

  7. A Possible Regenerative, Molten-Salt, Thermoelectric Fuel Cell

    NASA Technical Reports Server (NTRS)

    Greenberg, Jacob; Thaller, Lawrence H.; Weber, Donald E.

    1964-01-01

    Molten or fused salts have been evaluated as possible thermoelectric materials because of the relatively good values of their figures of merit, their chemical stability, their long liquid range, and their ability to operate in conjunction with a nuclear reactor to produce heat. In general, molten salts are electrolytic conductors; therefore, there will be a transport of materials and subsequent decomposition with the passage of an electric current. It is possible nonetheless to overcome this disadvantage by using the decomposition products of the molten-salt electrolyte in a fuel cell. The combination of a thermoelectric converter and a fuel cell would lead to a regenerative system that may be useful.

  8. Thermal modeling of a secondary concentrator integrated with an open direct-absorption molten-salt volumetric receiver in a beam-down tower system

    NASA Astrophysics Data System (ADS)

    Lahlou, Radia; Armstrong, Peter; Grange, Benjamin; Almheiri, Saif; Calvet, Nicolas; Slocum, Alexander; Shamim, Tariq

    2016-05-01

    An upward-facing three-dimensional secondary concentrator, herein termed Final Optical Element (FOE), is designed to be used in a beam-down tower in combination with an open volumetric direct-absorption molten-salt receiver tank acting simultaneously as a thermal energy storage system. It allows reducing thermal losses from the open receiver by decreasing its aperture area while keeping minimal spillage losses. The FOE is exposed to high solar fluxes, a part of which is absorbed by its reflector material, leading to material degradation by overheating. Consequently, the FOE may require active cooling. A thermal model of the FOE under passive cooling mechanism is proposed as a first step to evaluate its sensitivity to some design parameters. Then, it will be used to evaluate the requirements for the active cooling system. The model provides insights on the FOE thermal behavior and highlights the effectiveness of a design modification on passive cooling enhancement. First prototype tests under reduced flux and with no active cooling will be used for model adjustment.

  9. Advanced high-temperature molten-salt storage research

    SciTech Connect

    Copeland, R J; Coyle, R T

    1983-08-01

    We are researching advanced high-temperature molten-salt thermal storage for use in direct absorption receiver and thermal storage (DARTS) solar thermal systems. A molten salt at 900/sup 0/C or higher is both the receiver heat transfer medium and the storage medium; a unique insulated platform (raft) separates the hot and cold medium in the thermocline thermal storage. We have measured raft performance experimentally, and it performs equally or better than a natural thermocline. Containment materials for the molten salts ae being experimentally screened. NaOH has a very high corrosion rate on ceramics and metals. Both carbonates and chlorides can be contained at 900/sup 0/C with relatively little corrosion. Based on the measured corrosion rates, the economic potential of molten-salt thermal storage was analyzed. Both the chlorides and carbonates have potential (i.e., cost less than value) at the capacity of storage expected for commercial-scale solar thermal systems.

  10. Stabilization of 238Pu-contaminated combustible waste by molten salt oxidation

    NASA Astrophysics Data System (ADS)

    Stimmel, Jay J.; Remerowski, Mary Lynn; Ramsey, Kevin B.; Heslop, J. Mark

    2000-07-01

    Surrogate studies were conducted using the molten salt oxidation system at the Naval Surface Warfare Center-Indian Head Division. This system uses a rotary feed system and an alumina molten salt oxidation vessel. The combustible materials were tested individually and together in a homogenized mixture. A slurry containing pyrolyzed cheesecloth ash spiked with cerium oxide, which is used as a surrogate for plutonium, and ethylene glycol were also treated in the molten salt oxidation vessel.

  11. Degradation of TiB2/TiC Composites in Liquid Nd and Molten NdF3-LiF-Nd2O3 System

    NASA Astrophysics Data System (ADS)

    Wang, Huihua; Su, Lijuan; Wang, Deyong; Qu, Tianpeng; Tu, Ganfeng

    2016-11-01

    The degradation of titanium diboride (TiB2)/titanium carbide (TiC) composites in the liquid Nd and molten NdF3-Nd2O3-LiF salts is investigated at 1,060 °C, respectively. The penetration of TiB2/TiC composites by liquid Nd mainly depended on the grain boundaries and residual pores, even if the coherent interface is formed between TiB2 and TiC. The oxidation of TiB2 led to further interfacial chemistry reactions, which speeded up the degradation of TiB2/TiC composites at the initial stage in NdF3 -LiF-Nd2O3 system. After that, the degradation was slowed because of the formation of diffusion boundary layer, and then chemical penetration was replaced gradually by the physical penetration. The dissolved Ti in liquid Nd and NdF3-LiF-Nd2O3 melts are used to evaluate the corrosion rate of TiB2/TiC composites, and the calculated values were about 0.56 and 7.8 mm/year, respectively. After the penetration by liquid Nd and NdF3-LiF-Nd2O3 melts, the bending strengths of TiB2/TiC composites decreased and the fracture mode changed from transgranular to intergranular due to the decreased grain boundary force.

  12. Pulsed power molten salt battery development

    NASA Astrophysics Data System (ADS)

    Argade, S. D.; Boos, D. L.; Ryan, D. M.

    The authors describe a program aimed at developing a primary-reserve pulse-power battery design. The program focus at the present time is on developing high-rate chlorine cathodes for the lithium-aluminum/chlorine system. A novel activation treatment has been developed to use porous carbon and graphite materials as chlorine cathodes in this battery system. Results obtained with these electrodes in molten-salt cells are discussed. In molten LiCl-KCl at 450 C, these chlorine electrodes deliver remarkable pulse-power performance, 20-25 W/cm2. The IR-free cell polarization with Li-Al/chlorine cells appears to be ohmic, which is desirable for the pulse power application.

  13. Electrolysis of a molten semiconductor

    NASA Astrophysics Data System (ADS)

    Yin, Huayi; Chung, Brice; Sadoway, Donald R.

    2016-08-01

    Metals cannot be extracted by electrolysis of transition-metal sulfides because as liquids they are semiconductors, which exhibit high levels of electronic conduction and metal dissolution. Herein by introduction of a distinct secondary electrolyte, we reveal a high-throughput electro-desulfurization process that directly converts semiconducting molten stibnite (Sb2S3) into pure (99.9%) liquid antimony and sulfur vapour. At the bottom of the cell liquid antimony pools beneath cathodically polarized molten stibnite. At the top of the cell sulfur issues from a carbon anode immersed in an immiscible secondary molten salt electrolyte disposed above molten stibnite, thereby blocking electronic shorting across the cell. As opposed to conventional extraction practices, direct sulfide electrolysis completely avoids generation of problematic fugitive emissions (CO2, CO and SO2), significantly reduces energy consumption, increases productivity in a single-step process (lower capital and operating costs) and is broadly applicable to a host of electronically conductive transition-metal chalcogenides.

  14. Advanced heat exchanger development for molten salts

    DOE PAGES

    Sabharwall, Piyush; Clark, Denis; Glazoff, Michael; ...

    2014-12-01

    This study addresses present work concerned with advanced heat exchanger development for molten salt in nuclear and non nuclear thermal systems. The molten salt systems discussed herein use alloys, such as Hastelloy N and 242, which show corrosion resistance to molten salt at nominal operating temperatures up to 700°C. These alloys were diffusion welded, and the corresponding information is presented. Test specimens were prepared for exposing diffusion welds to molten salt environments. Hastelloy N and 242 were found to be weldable by diffusion welding, with ultimate tensile strengths about 90% of base metal values. Both diffusion welds and sheet materialmore » in Hastelloy N were corrosion tested in?58 mol% KF and 42 mol% ZrF4 at 650, 700, and 850°C for 200, 500, and 1,000 hours. Corrosion rates found were similar between welded and nonwelded materials, typically <10 mils per year. For materials of construction, nickel and alloys with dense nickel coatings are effectively inert to corrosion in fluorides, but not so in chlorides. Hence, additional testing of selected alloys for resistance to intergranular corrosion is needed, as is a determination of corrosion rate as a function of contaminant type and alloy composition with respect to chromium and carbon to better define the optimal chromium and carbon composition, independent of galvanic or differential solubility effects. Also presented is the division of the nuclear reactor and high temperature components per ASME standards, along with design requirements for a subcritical Rankine power cycle heat exchanger that has to overcome pressure difference of about 17 MPa.« less

  15. Advanced heat exchanger development for molten salts

    SciTech Connect

    Sabharwall, Piyush; Clark, Denis; Glazoff, Michael; Zheng, Guiqiu; Sridharan, Kumar; Anderson, Mark

    2014-12-01

    This study addresses present work concerned with advanced heat exchanger development for molten salt in nuclear and non nuclear thermal systems. The molten salt systems discussed herein use alloys, such as Hastelloy N and 242, which show corrosion resistance to molten salt at nominal operating temperatures up to 700°C. These alloys were diffusion welded, and the corresponding information is presented. Test specimens were prepared for exposing diffusion welds to molten salt environments. Hastelloy N and 242 were found to be weldable by diffusion welding, with ultimate tensile strengths about 90% of base metal values. Both diffusion welds and sheet material in Hastelloy N were corrosion tested in?58 mol% KF and 42 mol% ZrF4 at 650, 700, and 850°C for 200, 500, and 1,000 hours. Corrosion rates found were similar between welded and nonwelded materials, typically <10 mils per year. For materials of construction, nickel and alloys with dense nickel coatings are effectively inert to corrosion in fluorides, but not so in chlorides. Hence, additional testing of selected alloys for resistance to intergranular corrosion is needed, as is a determination of corrosion rate as a function of contaminant type and alloy composition with respect to chromium and carbon to better define the optimal chromium and carbon composition, independent of galvanic or differential solubility effects. Also presented is the division of the nuclear reactor and high temperature components per ASME standards, along with design requirements for a subcritical Rankine power cycle heat exchanger that has to overcome pressure difference of about 17 MPa.

  16. Thermal conductivity and thermal linear expansion measurements on molten salts for assessing their behaviour as heat transport fluid in thermodynamics solar systems

    NASA Astrophysics Data System (ADS)

    Coppa, P.; Bovesecchi, G.; Fabrizi, F.

    2010-08-01

    Molten salts (sodium and potassium nitrides) are going to be used in many different plants as heat transferring fluids, e.g. concentration solar plants, nuclear power plants, etc. In fact they present may important advantages: their absolute safety and non toxicity, availability and low cost. But their use, e.g. in the energy receiving pipe in the focus of the parabolic mirror concentrator of the solar thermodynamic plant, requires the accurate knowledge of the thermophysical properties, above all thermal conductivity, viscosity, specific heat and thermal linear expansion, in the temperature range 200°C÷600°C. In the new laboratory by ENEA Casaccia, SolTerm Department all these properties are going to be measured. Thermal conductivity is measured with the standard probe method (linear heat source inserted into the material) manufacturing a special probe suited to the foreseen temperature range (190-550°C). The probe is made of a ceramic quadrifilar pipe containing in different holes the heater (Ni wire) and the thermometer (type J thermocouple). The thermal linear expansion will be measured by a special system designed and built to this end, measuring the sample dilatation by the reflection of a laser beam by the bottom of the meniscus in the liquid solid interface. The viscosity will be evaluated detecting the start of the natural convection in the same experiment as to measure thermal conductivity. In the paper the construction of the devices, the results of preliminary tests and an evaluation of the obtainable accuracy are reported.

  17. Dynamics of the Molten Contact Line

    NASA Technical Reports Server (NTRS)

    Sonin, Ain A.; Duthaler, Gregg; Liu, Michael; Torresola, Javier; Qiu, Taiqing

    1999-01-01

    The purpose of this program is to develop a basic understanding of how a molten material front spreads over a solid that is below its melting point, arrests, and freezes. Our hope is that the work will contribute toward a scientific knowledge base for certain new applications involving molten droplet deposition, including the "printing" of arbitrary three-dimensional objects by precise deposition of individual molten microdrops that solidify after impact. Little information is available at this time on the capillarity-driven motion and arrest of molten contact line regions. Schiaffino and Sonin investigated the arrest of the contact line of a molten microcrystalline wax spreading over a subcooled solid "target" of the same material. They found that contact line arrest takes place at an apparent liquid contact angle that depends primarily on the Stefan number S=c(T(sub f) -T(sub t)/L based on the temperature difference between the fusion point and the target temperature, and proposed that contact line arrest occurs when the liquid's dynamic contact angle approaches the angle of attack of the solidification front just behind the contact line. They also showed, however, that the conventional continuum equations and boundary conditions have no meaningful solution for this angle. The solidification front angle is determined by the heat flux just behind the contact line, and the heat flux is singular at that point. By comparing experiments with numerical computations, Schiaffino and Sonin estimated that the conventional solidification model must break down within a distance of order 0.1 - 1 microns of the contact line. The physical mechanism for this breakdown is as yet undetermined, and no first-principles theory exists for the contact angle at arrest. Schiaffino and Sonin also presented a framework for understanding how to moderate Weber number molten droplet deposition in terms of similarity laws and experimentation. The study is based on experiments with three molten

  18. Structure of molten titanium dioxide

    SciTech Connect

    Alderman, O. L. G.; Skinner, L. B.; Benmore, C. J.; Tamalonis, A.; Weber, J. K. R.

    2014-09-01

    The x-ray structure factor of molten TiO2 has been measured for the first time, enabled by the use of aerodynamic levitation and laser beam heating, to a temperature of T = 2250(30) K. Ti-O coordination number in the melt is close to nTiO = 5.0(2), with modal Ti-O bond length rTiO = 1.881(5) Å, both values being significantly smaller than for the high temperature stable Rutile crystal structure (nTiO = 6.0, rTiO = 1.959 Å). The structural differences between melt and crystal are qualitatively similar to those for alumina, which is rationalized in terms of the similar field strengths of Ti4+ and Al3+. The diffraction data are used to generate physically and chemically reasonable structural models, which are then compared to the predictions based on various classical molecular dynamics (MD) potentials. New interatomic potentials, suitable for modelling molten TiO2, are introduced, given the inability of existing MD models to reproduce the diffraction data. These new potentials have the additional great advantage of being able to predict the density and thermal expansion of the melt, as well as solid amorphous TiO2, in agreement with published results. This is of critical importance given the strong correlation between density and structural parameters such as nTiO. The large thermal expansion of the melt is associated with weakly temperature dependent structural changes, whereby simulations show that nTiO = 5.85(2) – (3.0(1) x 10-4 )T (K, 2.75 Å cut-off). The TiO2 liquid is structurally analogous to the geophysically relevant high pressure liquid silica system at around 27 GPa. We argue that the predominance of 5-fold polyhedra in the melt implies the existence of as yet undiscovered TiO2 polymorphs, based on lowerthan-octahedral coordination numbers, which are likely to be metastable under ambient conditions. Given the industrial importance of titanium oxides, experimental and computational searches for such polymorphs are well warranted.

  19. Structure of molten titanium dioxide

    NASA Astrophysics Data System (ADS)

    Alderman, O. L. G.; Skinner, L. B.; Benmore, C. J.; Tamalonis, A.; Weber, J. K. R.

    2014-09-01

    The x-ray structure factor of molten TiO2 has been measured, enabled by the use of aerodynamic levitation and laser beam heating, to a temperature of T=2250(30)K. The Ti-O coordination number in the melt is close to nTiO=5.0(2), with modal Ti-O bond length rTiO=1.881(5)Å, both values being significantly smaller than for the high temperature stable rutile crystal structure (nTiO=6.0,rTiO=1.959Å). The structural differences between melt and crystal are qualitatively similar to those for alumina, which is rationalized in terms of the similar field strengths of Ti4+ and Al3+. The diffraction data are used to generate physically and chemically reasonable structural models, which are then compared to the predictions based on various classical molecular dynamics (MD) potentials. Interatomic potentials, suitable for modeling molten TiO2, are introduced, given the inability of existing MD models to reproduce the diffraction data. These potentials have the additional advantage of being able to predict the density and thermal expansion of the melt, as well as solid amorphous TiO2, in agreement with published results. This is of critical importance given the strong correlation between density and structural parameters such as nTiO. The large thermal expansion of the melt is associated with weakly temperature dependent structural changes, whereby simulations show that nTiO=5.85(2)-[3.0(1)×10-4]T(K ,2.75Åcutoff). The TiO2 liquid is structurally analogous to the geophysically relevant high pressure liquid silica system at around 27 GPa. We argue that the predominance of fivefold polyhedra in the melt implies the existence of as-yet-undiscovered TiO2 polymorphs, based on lower-than-octahedral coordination numbers, which are likely to be metastable under ambient conditions. Given the industrial importance of titanium oxides, experimental and computational searches for such polymorphs are well warranted.

  20. Ionic Conductivities of Molten CuI and AgI-CuI Mixtures

    NASA Astrophysics Data System (ADS)

    Tahara, Shuta; Shimakura, Hironori; Ohno, Satoru; Fukami, Takanori

    2017-08-01

    Ionic conductivities σ for molten CuI and AgI-CuI mixtures were measured in the temperature ranges of approximately 580-800 and 500-850 °C, respectively. The value of σ for molten CuI in the range is smaller than that for molten CuBr and CuCl. σ for molten AgI-CuI mixtures decreases with increasing CuI-concentration. The activation energies Ea for molten AgI-CuI system were determined from the analysis of temperature dependence of σ by using the by Arrhenius type equation. Ea for molten AgI-CuI gradually increase with increasing CuIconcentration.

  1. Chemical Reactions of Simulated Producer Gas with Molten Tin-Bismuth Alloy

    Treesearch

    Keith J. Bourne

    2012-01-01

    A pyrolysis and gasification system utilizing molten metal as an energy carrier has been proposed and the initial stages of its design have been completed. However, there are several fundamental questions that need to be answered before the design of this system can be completed. These questions include: How will the molten metal interact with the products of biomass...

  2. Effect of sand and moisture on molten salt properties for open direct absorption solar receiver/storage system

    NASA Astrophysics Data System (ADS)

    AlQaydi, M. S.; Delclos, T.; AlMheiri, S.; McKrell, T.; Calvet, N.

    2016-05-01

    Solar Salt (60 wt. % sodium nitrate, 40 wt. % potassium nitrate) is one candidate salt mixture for the CSPonD Demo project (Concentrated Solar Power On Demand Demonstration), ongoing collaboration between Masdar Institute and MIT. One prototype is under preparation at the Masdar Institute Solar Platform in Abu Dhabi. In this new concept, the salt will be used as an open direct absorption solar receiver integrated with a storage system so that the effects of dust/sand and moisture on the thermophysical properties have to be investigated. Thermal Gravimetric Analysis (TGA) was used to study the thermal stability and mass loss, while a Differential Scanning Calorimeter (DSC) was used to study the thermal properties and heat capacity of the salt mixture with and without sand. Considering the worst case scenario, the maximum mass loss rate at 550 °C, and in a fully open configuration, was measured to be 0.29 % per hour, around 2.34 per day of use (8 h of operation). The effect of sand was the same under nitrogen gas environment and air with moisture, which resulted in decreasing the melting temperature of the salts mixture and increasing its freezing temperature. The thermal properties remained stable even after 3 temperature cycles with impurities. Finally, the salt heat capacity increased due to the addition of 2 wt. % of sand.

  3. Parametric study of natural circulation flow in molten salt fuel in molten salt reactor

    SciTech Connect

    Pauzi, Anas Muhamad; Cioncolini, Andrea; Iacovides, Hector

    2015-04-29

    The Molten Salt Reactor (MSR) is one of the most promising system proposed by Generation IV Forum (GIF) for future nuclear reactor systems. Advantages of the MSR are significantly larger compared to other reactor system, and is mainly achieved from its liquid nature of fuel and coolant. Further improvement to this system, which is a natural circulating molten fuel salt inside its tube in the reactor core is proposed, to achieve advantages of reducing and simplifying the MSR design proposed by GIF. Thermal hydraulic analysis on the proposed system was completed using a commercial computation fluid dynamics (CFD) software called FLUENT by ANSYS Inc. An understanding on theory behind this unique natural circulation flow inside the tube caused by fission heat generated in molten fuel salt and tube cooling was briefly introduced. Currently, no commercial CFD software could perfectly simulate natural circulation flow, hence, modeling this flow problem in FLUENT is introduced and analyzed to obtain best simulation results. Results obtained demonstrate the existence of periodical transient nature of flow problem, hence improvements in tube design is proposed based on the analysis on temperature and velocity profile. Results show that the proposed system could operate at up to 750MW core power, given that turbulence are enhanced throughout flow region, and precise molten fuel salt physical properties could be defined. At the request of the authors and the Proceedings Editor the name of the co-author Andrea Cioncolini was corrected from Andrea Coincolini. The same name correction was made in the Acknowledgement section on page 030004-10 and in reference number 4. The updated article was published on 11 May 2015.

  4. Parametric study of natural circulation flow in molten salt fuel in molten salt reactor

    NASA Astrophysics Data System (ADS)

    Pauzi, Anas Muhamad; Cioncolini, Andrea; Iacovides, Hector

    2015-04-01

    The Molten Salt Reactor (MSR) is one of the most promising system proposed by Generation IV Forum (GIF) for future nuclear reactor systems. Advantages of the MSR are significantly larger compared to other reactor system, and is mainly achieved from its liquid nature of fuel and coolant. Further improvement to this system, which is a natural circulating molten fuel salt inside its tube in the reactor core is proposed, to achieve advantages of reducing and simplifying the MSR design proposed by GIF. Thermal hydraulic analysis on the proposed system was completed using a commercial computation fluid dynamics (CFD) software called FLUENT by ANSYS Inc. An understanding on theory behind this unique natural circulation flow inside the tube caused by fission heat generated in molten fuel salt and tube cooling was briefly introduced. Currently, no commercial CFD software could perfectly simulate natural circulation flow, hence, modeling this flow problem in FLUENT is introduced and analyzed to obtain best simulation results. Results obtained demonstrate the existence of periodical transient nature of flow problem, hence improvements in tube design is proposed based on the analysis on temperature and velocity profile. Results show that the proposed system could operate at up to 750MW core power, given that turbulence are enhanced throughout flow region, and precise molten fuel salt physical properties could be defined. At the request of the authors and the Proceedings Editor the name of the co-author Andrea Cioncolini was corrected from Andrea Coincolini. The same name correction was made in the Acknowledgement section on page 030004-10 and in reference number 4. The updated article was published on 11 May 2015.

  5. Supported molten-metal catalysts

    DOEpatents

    Datta, Ravindra; Singh, Ajeet; Halasz, Istvan; Serban, Manuela

    2001-01-01

    An entirely new class of catalysts called supported molten-metal catalysts, SMMC, which can replace some of the existing precious metal catalysts used in the production of fuels, commodity chemicals, and fine chemicals, as well as in combating pollution. SMMC are based on supporting ultra-thin films or micro-droplets of the relatively low-melting (<600.degree. C.), inexpensive, and abundant metals and semimetals from groups 1, 12, 13, 14, 15 and 16, of the periodic table, or their alloys and intermetallic compounds, on porous refractory supports, much like supported microcrystallites of the traditional solid metal catalysts. It thus provides orders of magnitude higher surface area than is obtainable in conventional reactors containing molten metals in pool form and also avoids corrosion. These have so far been the chief stumbling blocks in the application of molten metal catalysts.

  6. Ceramics for Molten Materials Transfer

    NASA Technical Reports Server (NTRS)

    Standish, Evan; Stefanescu, Doru M.; Curreri, Peter A.

    2009-01-01

    The paper reviews the main issues associated with molten materials transfer and handling on the lunar surface during the operation of a hig h temperature electrowinning cell used to produce oxygen, with molten iron and silicon as byproducts. A combination of existing technolog ies and purposely designed technologies show promise for lunar exploi tation. An important limitation that requires extensive investigation is the performance of refractory currently used for the purpose of m olten metal containment and transfer in the lunar environment associa ted with electrolytic cells. The principles of a laboratory scale uni t at a scale equivalent to the production of 1 metric ton of oxygen p er year are introduced. This implies a mass of molten materials to be transferred consistent with the equivalent of 1kg regolithlhr proces sed.

  7. Apparatus for controlling molten core debris

    DOEpatents

    Golden, Martin P. [Trafford, PA; Tilbrook, Roger W. [Monroeville, PA; Heylmun, Neal F. [Pittsburgh, PA

    1977-07-19

    Apparatus for containing, cooling, diluting, dispersing and maintaining subcritical the molten core debris assumed to melt through the bottom of a nuclear reactor pressure vessel in the unlikely event of a core meltdown. The apparatus is basically a sacrificial bed system which includes an inverted conical funnel, a core debris receptacle including a spherical dome, a spherically layered bed of primarily magnesia bricks, a cooling system of zig-zag piping in graphite blocks about and below the bed and a cylindrical liner surrounding the graphite blocks including a steel shell surrounded by firebrick. Tantalum absorber rods are used in the receptacle and bed.

  8. Apparatus for controlling molten core debris. [LMFBR

    DOEpatents

    Golden, M.P.; Tilbrook, R.W.; Heylmun, N.F.

    1977-07-19

    Disclosed is an apparatus for containing, cooling, diluting, dispersing and maintaining subcritical the molten core debris assumed to melt through the bottom of a nuclear reactor pressure vessel in the unlikely event of a core meltdown. The apparatus is basically a sacrificial bed system which includes an inverted conical funnel, a core debris receptacle including a spherical dome, a spherically layered bed of primarily magnesia bricks, a cooling system of zig-zag piping in graphite blocks about and below the bed and a cylindrical liner surrounding the graphite blocks including a steel shell surrounded by firebrick. Tantalum absorber rods are used in the receptacle and bed. 9 claims, 22 figures.

  9. Molten-Caustic-Leaching (Gravimelt) System Integration Project, Phase 2. Topical report for test circuit maintenance, refurbishment, modification, and off-line operation

    SciTech Connect

    Not Available

    1993-03-01

    This is a report of the maintenance, refurbishment, modifications, and off-line circuit component testing of the integrated test circuit of the Molten-Caustic-Leaching (MCL or Gravimelt) process for the desulfurization and demineralization of coal. The project is sponsored by the Pittsburgh Energy Technology Center of the US Department of Energy under Contract No. DE-AC22-86-PC91257.

  10. Dual intercalating molten electrolyte batteries

    SciTech Connect

    Carlin, R.T.; Long, H.C. De; Fuller, J.; Lauderdale, W.J.; Naughton, T.; Trulove, P.C.; Bahn, C.S.

    1995-12-31

    Dual Intercalating Molten Electrolyte (DIME) electrodes and cells have been examined using a number of low-melting and room-temperature molten salts. A cell with a chloroaluminate melt achieved a cycling efficiency of 85% with a discharge voltage of 2.92 V. Coke-elastomer composite electrodes underwent cation reductive intercalation without experiencing the exfoliation and degradation seen for graphite rods. Theoretical studies for an imidazolium-graphite intercalate predicted the graphite layer spacing expands between 5.18 and 8.01 {angstrom} upon insertion of the imidazolium molecule into the graphite lattice.

  11. Rheological behavior and constitutive equations of heterogeneous titanium-bearing molten slag

    NASA Astrophysics Data System (ADS)

    Jiang, Tao; Liao, De-ming; Zhou, Mi; Zhang, Qiao-yi; Yue, Hong-rui; Yang, Song-tao; Duan, Pei-ning; Xue, Xiang-xin

    2015-08-01

    Experimental studies on the rheological properties of a CaO-SiO2-Al2O3-MgO-TiO2-(TiC) blast furnace (BF) slag system were conducted using a high-temperature rheometer to reveal the non-Newtonian behavior of heterogeneous titanium-bearing molten slag. By measuring the relationships among the viscosity, the shear stress and the shear rate of molten slags with different TiC contents at different temperatures, the rheological constitutive equations were established along with the rheological parameters; in addition, the non-Newtonian fluid types of the molten slags were determined. The results indicated that, with increasing TiC content, the viscosity of the molten slag tended to increase. If the TiC content was less than 2wt%, the molten slag exhibited the Newtonian fluid behavior when the temperature was higher than the critical viscosity temperature of the molten slag. In contrast, the molten slag exhibited the non-Newtonian pseudoplastic fluid characteristic and the shear thinning behavior when the temperature was less than the critical viscosity temperature. However, if the TiC content exceeded 4wt%, the molten slag produced the yield stress and exhibited the Bingham and plastic pseudoplastic fluid behaviors when the temperature was higher and lower than the critical viscosity temperature, respectively. When the TiC content increased further, the yield stress of the molten slag increased and the shear thinning phenomenon became more obvious.

  12. Electrolysis of a molten semiconductor

    DOE PAGES

    Yin, Huayi; Chung, Brice; Sadoway, Donald R.

    2016-08-24

    Metals cannot be extracted by electrolysis of transition-metal sulfides because as liquids they are semiconductors, which exhibit high levels of electronic conduction and metal dissolution. Herein by introduction of a distinct secondary electrolyte, we reveal a high-throughput electro-desulfurization process that directly converts semiconducting molten stibnite (Sb2S3) into pure (99.9%) liquid antimony and sulfur vapour. At the bottom of the cell liquid antimony pools beneath cathodically polarized molten stibnite. At the top of the cell sulfur issues from a carbon anode immersed in an immiscible secondary molten salt electrolyte disposed above molten stibnite, thereby blocking electronic shorting across the cell. Inmore » conclusion, as opposed to conventional extraction practices, direct sulfide electrolysis completely avoids generation of problematic fugitive emissions (CO2, CO and SO2), significantly reduces energy consumption, increases productivity in a single-step process (lower capital and operating costs) and is broadly applicable to a host of electronically conductive transition-metal chalcogenides.« less

  13. Electrolysis of a molten semiconductor

    PubMed Central

    Yin, Huayi; Chung, Brice; Sadoway, Donald R.

    2016-01-01

    Metals cannot be extracted by electrolysis of transition-metal sulfides because as liquids they are semiconductors, which exhibit high levels of electronic conduction and metal dissolution. Herein by introduction of a distinct secondary electrolyte, we reveal a high-throughput electro-desulfurization process that directly converts semiconducting molten stibnite (Sb2S3) into pure (99.9%) liquid antimony and sulfur vapour. At the bottom of the cell liquid antimony pools beneath cathodically polarized molten stibnite. At the top of the cell sulfur issues from a carbon anode immersed in an immiscible secondary molten salt electrolyte disposed above molten stibnite, thereby blocking electronic shorting across the cell. As opposed to conventional extraction practices, direct sulfide electrolysis completely avoids generation of problematic fugitive emissions (CO2, CO and SO2), significantly reduces energy consumption, increases productivity in a single-step process (lower capital and operating costs) and is broadly applicable to a host of electronically conductive transition-metal chalcogenides. PMID:27553525

  14. Electrolysis of a molten semiconductor

    SciTech Connect

    Yin, Huayi; Chung, Brice; Sadoway, Donald R.

    2016-08-24

    Metals cannot be extracted by electrolysis of transition-metal sulfides because as liquids they are semiconductors, which exhibit high levels of electronic conduction and metal dissolution. Herein by introduction of a distinct secondary electrolyte, we reveal a high-throughput electro-desulfurization process that directly converts semiconducting molten stibnite (Sb2S3) into pure (99.9%) liquid antimony and sulfur vapour. At the bottom of the cell liquid antimony pools beneath cathodically polarized molten stibnite. At the top of the cell sulfur issues from a carbon anode immersed in an immiscible secondary molten salt electrolyte disposed above molten stibnite, thereby blocking electronic shorting across the cell. In conclusion, as opposed to conventional extraction practices, direct sulfide electrolysis completely avoids generation of problematic fugitive emissions (CO2, CO and SO2), significantly reduces energy consumption, increases productivity in a single-step process (lower capital and operating costs) and is broadly applicable to a host of electronically conductive transition-metal chalcogenides.

  15. Stability of Molten Core Materials

    SciTech Connect

    Layne Pincock; Wendell Hintze

    2013-01-01

    The purpose of this report is to document a literature and data search for data and information pertaining to the stability of nuclear reactor molten core materials. This includes data and analysis from TMI-2 fuel and INL’s LOFT (Loss of Fluid Test) reactor project and other sources.

  16. Molten carbonate fuel cell stack design options

    NASA Astrophysics Data System (ADS)

    Benjamin, T. G.; Petri, R. J.

    Significant strides in molten carbonate fuel cell (MCFC) life and performance were made duing the last 20 years. Results include single cell performance improvement from 10 watts/sq ft to 120 watts/sq ft, testing of several subscale stacks, and significant reductions in cost. In the 1980s, attention has turned toward stack related issues including component dimensional and structural stability, cathode dissolution, sulfur poisoning, hardware design, electrolyte management, carbon dioxide conservation, internal reforming, and systems considerations. The MCFC stack hardware design options are discussed and a brief introduction to MCFC technology is presented.

  17. Gasification characteristics of organic waste by molten salt

    NASA Astrophysics Data System (ADS)

    Sugiura, Kimihiko; Minami, Keishi; Yamauchi, Makoto; Morimitsu, Shinsuke; Tanimoto, Kazumi

    Recently, along with the growth in economic development, there has been a dramatic accompanying increase in the amount of sludge and organic waste. The disposal of such is a significant problem. Moreover, there is also an increased in the consumption of electricity along with economic growth. Although new energy development, such as fuel cells, has been promoted to solve the problem of power consumption, there has been little corresponding promotion relating to the disposal of sludge and organic waste. Generally, methane fermentation comprises the primary organic waste fuel used in gasification systems. However, the methane fermentation method takes a long time to obtain the fuel gas, and the quality of the obtained gas is unstable. On the other hand, gasification by molten salt is undesirable because the molten salt in the gasification gas corrodes the piping and turbine blades. Therefore, a gasification system is proposed by which the sludge and organic waste are gasified by molten salt. Moreover, molten carbonate fuel cells (MCFC) are needed to refill the MCFC electrolyte volatilized in the operation. Since the gasification gas is used as an MCFC fuel, MCFC electrolyte can be provided with the fuel gas. This paper elucidates the fundamental characteristics of sludge and organic waste gasification. A crucible filled with the molten salt comprising 62 Li 2CO 3/38 K 2CO 3, is installed in the reaction vessel, and can be set to an arbitrary temperature in a gas atmosphere. In this instance, the gasifying agent gas is CO 2. Sludge or the rice is supplied as organic waste into the molten salt, and is gasified. The chemical composition of the gasification gas is analyzed by a CO/CO 2 meter, a HC meter, and a SO x meter gas chromatography. As a result, although sludge can generate CO and H 2 near the chemical equilibrium value, all of the sulfur in the sludge is not fixed in the molten salt, because the sludge floats on the surface of the carbonate by the specific

  18. Molten nitrate salt technology development status report

    SciTech Connect

    Carling, R.W.; Kramer, C.M.; Bradshaw, R.W.; Nissen, D.A.; Goods, S.H.; Mar, R.W.; Munford, J.W.; Karnowsky, M.M.; Biefeld, R.N.; Norem, N.J.

    1981-03-01

    Recognizing thermal energy storage as potentially critical to the successful commercialization of solar thermal power systems, the Department of Energy (DOE) has established a comprehensive and aggressive thermal energy storage technology development program. Of the fluids proposed for heat transfer and energy storage molten nitrate salts offer significant economic advantages. The nitrate salt of most interest is a binary mixture of NaNO/sub 3/ and KNO/sub 3/. Although nitrate/nitrite mixtures have been used for decades as heat transfer and heat treatment fluids the use has been at temperatures of about 450/sup 0/C and lower. In solar thermal power systems the salts will experience a temperature range of 350 to 600/sup 0/C. Because central receiver applications place more rigorous demands and higher temperatures on nitrate salts a comprehensive experimental program has been developed to examine what effects, if any, the new demands and temperatures have on the salts. The experiments include corrosion testing, environmental cracking of containment materials, and determinations of physical properties and decomposition mechanisms. This report details the work done at Sandia National Laboratories in each area listed. In addition, summaries of the experimental programs at Oak Ridge National Laboratory, the University of New York, EIC Laboratories, Inc., and the Norwegian Institute of Technology on molten nitrate salts are given. Also discussed is how the experimental programs will influence the near-term central receiver programs such as utility repowering/industrial retrofit and cogeneration. The report is designed to provide easy access to the latest information and data on molten NaNO/sub 3//KNO/sub 3/ for the designers and engineers of future central receiver projects.

  19. Organic waste processing using molten salt oxidation

    SciTech Connect

    Adamson, M. G., LLNL

    1998-03-01

    Molten Salt Oxidation (MSO) is a thermal means of oxidizing (destroying) the organic constituents of mixed wastes, hazardous wastes, and energetic materials while retaining inorganic and radioactive constituents in the salt. For this reason, MSO is considered a promising alternative to incineration for the treatment of a variety of organic wastes. The U. S. Department of Energy`s Office of Environmental Management (DOE/EM) is currently funding research that will identify alternatives to incineration for the treatment of organic-based mixed wastes. (Mixed wastes are defined as waste streams which have both hazardous and radioactive properties.) One such project is Lawrence Livermore National Laboratory`s Expedited Technology Demonstration of Molten Salt Oxidation (MSO). The goal of this project is to conduct an integrated demonstration of MSO, including off-gas and spent salt treatment, and the preparation of robust solid final forms. Livermore National Laboratory (LLNL) has constructed an integrated pilot-scale MSO treatment system in which tests and demonstrations are presently being performed under carefully controlled (experimental) conditions. The system consists of a MSO process vessel with dedicated off-gas treatment, a salt recycle system, feed preparation equipment, and equipment for preparing ceramic final waste forms. In this paper we describe the integrated system and discuss its capabilities as well as preliminary process demonstration data. A primary purpose of these demonstrations is to identify the most suitable waste streams and waste types for MSO treatment.

  20. LIFE Materails: Molten-Salt Fuels Volume 8

    SciTech Connect

    Moir, R; Brown, N; Caro, A; Farmer, J; Halsey, W; Kaufman, L; Kramer, K; Latkowski, J; Powers, J; Shaw, H; Turchi, P

    2008-12-11

    The goals of the Laser Inertial Fusion Fission Energy (LIFE) is to use fusion neutrons to fission materials with no enrichment and minimum processing and have greatly reduced wastes that are not of interest to making weapons. Fusion yields expected to be achieved in NIF a few times per day are called for with a high reliable shot rate of about 15 per second. We have found that the version of LIFE using TRISO fuel discussed in other volumes of this series can be modified by replacing the molten-flibe-cooled TRISO fuel zone with a molten salt in which the same actinides present in the TRISO particles are dissolved in the molten salt. Molten salts have the advantage that they are not subject to radiation damage, and hence overcome the radiation damage effects that may limit the lifetime of solid fuels such as TRISO-containing pebbles. This molten salt is pumped through the LIFE blanket, out to a heat exchanger and back into the blanket. To mitigate corrosion, steel structures in contact with the molten salt would be plated with tungsten or nickel. The salt will be processed during operation to remove certain fission products (volatile and noble and semi-noble fission products), impurities and corrosion products. In this way neutron absorbers (fission products) are removed and neutronics performance of the molten salt is somewhat better than that of the TRISO fuel case owing to the reduced parasitic absorption. In addition, the production of Pu and rare-earth elements (REE) causes these elements to build up in the salt, and leads to a requirement for a process to remove the REE during operation to insure that the solubility of a mixed (Pu,REE)F3 solid solution is not exceeded anywhere in the molten salt system. Removal of the REE will further enhance the neutronics performance. With molten salt fuels, the plant would need to be safeguarded because materials of interest for weapons are produced and could potentially be removed.

  1. Injector nozzle for molten salt destruction of energetic waste materials

    DOEpatents

    Brummond, W.A.; Upadhye, R.S.

    1996-02-13

    An injector nozzle has been designed for safely injecting energetic waste materials, such as high explosives, propellants, and rocket fuels, into a molten salt reactor in a molten salt destruction process without premature detonation or back burn in the injection system. The energetic waste material is typically diluted to form a fluid fuel mixture that is injected rapidly into the reactor. A carrier gas used in the nozzle serves as a carrier for the fuel mixture, and further dilutes the energetic material and increases its injection velocity into the reactor. The injector nozzle is cooled to keep the fuel mixture below the decomposition temperature to prevent spontaneous detonation of the explosive materials before contact with the high-temperature molten salt bath. 2 figs.

  2. Injector nozzle for molten salt destruction of energetic waste materials

    DOEpatents

    Brummond, William A.; Upadhye, Ravindra S.

    1996-01-01

    An injector nozzle has been designed for safely injecting energetic waste materials, such as high explosives, propellants, and rocket fuels, into a molten salt reactor in a molten salt destruction process without premature detonation or back burn in the injection system. The energetic waste material is typically diluted to form a fluid fuel mixture that is injected rapidly into the reactor. A carrier gas used in the nozzle serves as a carrier for the fuel mixture, and further dilutes the energetic material and increases its injection velocity into the reactor. The injector nozzle is cooled to keep the fuel mixture below the decomposition temperature to prevent spontaneous detonation of the explosive materials before contact with the high-temperature molten salt bath.

  3. Thermal conditions and functional requirements for molten fuel containment

    SciTech Connect

    Kang, C.S.; Torri, A.

    1980-05-01

    This paper discusses the configuration and functional requirements for the molten fuel containment system (MFCS) in the GCFR demonstration plant design. Meltdown conditions following a loss of shutdown cooling (LOSC) accident were studied to define the core debris volume for a realistic meltdown case. Materials and thicknesses of the molten fuel container were defined. Stainless steel was chosen as the sacrificial material and magnesium oxide was chosen as the crucible material. Thermal conditions for an expected quasi-steady state were analyzed. Highlights of the functional requirements which directly affect the MFCS design are discussed.

  4. Stable colloids in molten inorganic salts.

    PubMed

    Zhang, Hao; Dasbiswas, Kinjal; Ludwig, Nicholas B; Han, Gang; Lee, Byeongdu; Vaikuntanathan, Suri; Talapin, Dmitri V

    2017-02-15

    A colloidal solution is a homogeneous dispersion of particles or droplets of one phase (solute) in a second, typically liquid, phase (solvent). Colloids are ubiquitous in biological, chemical and technological processes, homogenizing highly dissimilar constituents. To stabilize a colloidal system against coalescence and aggregation, the surface of each solute particle is engineered to impose repulsive forces strong enough to overpower van der Waals attraction and keep the particles separated from each other. Electrostatic stabilization of charged solutes works well in solvents with high dielectric constants, such as water (dielectric constant of 80). In contrast, colloidal stabilization in solvents with low polarity, such as hexane (dielectric constant of about 2), can be achieved by decorating the surface of each particle of the solute with molecules (surfactants) containing flexible, brush-like chains. Here we report a class of colloidal systems in which solute particles (including metals, semiconductors and magnetic materials) form stable colloids in various molten inorganic salts. The stability of such colloids cannot be explained by traditional electrostatic and steric mechanisms. Screening of many solute-solvent combinations shows that colloidal stability can be traced to the strength of chemical bonding at the solute-solvent interface. Theoretical analysis and molecular dynamics modelling suggest that a layer of surface-bound solvent ions produces long-ranged charge-density oscillations in the molten salt around solute particles, preventing their aggregation. Colloids composed of inorganic particles in inorganic melts offer opportunities for introducing colloidal techniques to solid-state science and engineering applications.

  5. Stable colloids in molten inorganic salts

    NASA Astrophysics Data System (ADS)

    Zhang, Hao; Dasbiswas, Kinjal; Ludwig, Nicholas B.; Han, Gang; Lee, Byeongdu; Vaikuntanathan, Suri; Talapin, Dmitri V.

    2017-02-01

    A colloidal solution is a homogeneous dispersion of particles or droplets of one phase (solute) in a second, typically liquid, phase (solvent). Colloids are ubiquitous in biological, chemical and technological processes, homogenizing highly dissimilar constituents. To stabilize a colloidal system against coalescence and aggregation, the surface of each solute particle is engineered to impose repulsive forces strong enough to overpower van der Waals attraction and keep the particles separated from each other. Electrostatic stabilization of charged solutes works well in solvents with high dielectric constants, such as water (dielectric constant of 80). In contrast, colloidal stabilization in solvents with low polarity, such as hexane (dielectric constant of about 2), can be achieved by decorating the surface of each particle of the solute with molecules (surfactants) containing flexible, brush-like chains. Here we report a class of colloidal systems in which solute particles (including metals, semiconductors and magnetic materials) form stable colloids in various molten inorganic salts. The stability of such colloids cannot be explained by traditional electrostatic and steric mechanisms. Screening of many solute-solvent combinations shows that colloidal stability can be traced to the strength of chemical bonding at the solute-solvent interface. Theoretical analysis and molecular dynamics modelling suggest that a layer of surface-bound solvent ions produces long-ranged charge-density oscillations in the molten salt around solute particles, preventing their aggregation. Colloids composed of inorganic particles in inorganic melts offer opportunities for introducing colloidal techniques to solid-state science and engineering applications.

  6. Molten nitrate salt materials studies

    NASA Astrophysics Data System (ADS)

    Carling, R. M.

    1981-03-01

    An overview of the experimental programs underway in support of the Thermal Energy Storage for Solar Thermal Applications (TESSTA) program is presented. The experimental programs are concentrating on molten nitrate salts which were proposed as heat transfer and energy storage medium. The experimental programs involve corrosion, decomposition, physical properties, and environmental cracking. Summaries of each project and how they impact central receiver applications are presented.

  7. MOLTEN FLUORIDE NUCLEAR REACTOR FUEL

    DOEpatents

    Barton, C.J.; Grimes, W.R.

    1960-01-01

    Molten-salt reactor fuel compositions consisting of mixtures of fluoride salts are reported. In its broadest form, the composition contains an alkali fluoride such as sodium fluoride, zirconium tetrafluoride, and a uranium fluoride, the latter being the tetrafluoride or trifluoride or a mixture of the two. An outstanding property of these fuel compositions is a high coeffieient of thermal expansion which provides a negative temperature coefficient of reactivity in reactors in which they are used.

  8. Molten carbonate fuel cell matrices

    DOEpatents

    Vogel, Wolfgang M.; Smith, Stanley W.

    1985-04-16

    A molten carbonate fuel cell including a cathode electrode of electrically conducting or semiconducting lanthanum containing material and an electrolyte containing matrix of an electrically insulating lanthanum perovskite. In addition, in an embodiment where the cathode electrode is LaMnO.sub.3, the matrix may include LaAlO.sub.3 or a lithium containing material such as LiAlO.sub.2 or Li.sub.2 TiO.sub.3.

  9. Molten carbonate fuel cell matrices

    SciTech Connect

    Vogel, W. M.; Smith, S. W.

    1985-04-16

    A molten carbonate fuel cell including a cathode electrode of electrically conducting or semiconducting lanthanum containing material and an electrolyte containing matrix of an electrically insulating lanthanum perovskite. In addition, in an embodiment where the cathode electrode is LaMnO/sub 3/, the matrix may include LaA1O/sub 3/ or a lithium containing material such as LiA1O/sub 2/ or Li/sub 2/TiO/sub 3/.

  10. Partially molten magma ocean model

    SciTech Connect

    Shirley, D.N.

    1983-02-15

    The properties of the lunar crust and upper mantle can be explained if the outer 300-400 km of the moon was initially only partially molten rather than fully molten. The top of the partially molten region contained about 20% melt and decreased to 0% at 300-400 km depth. Nuclei of anorthositic crust formed over localized bodies of magma segregated from the partial melt, then grew peripherally until they coverd the moon. Throughout most of its growth period the anorthosite crust floated on a layer of magma a few km thick. The thickness of this layer is regulated by the opposing forces of loss of material by fractional crystallization and addition of magma from the partial melt below. Concentrations of Sr, Eu, and Sm in pristine ferroan anorthosites are found to be consistent with this model, as are trends for the ferroan anorthosites and Mg-rich suites on a diagram of An in plagioclase vs. mg in mafics. Clustering of Eu, Sr, and mg values found among pristine ferroan anorthosites are predicted by this model.

  11. Metals Electroprocessing in Molten Salts

    NASA Technical Reports Server (NTRS)

    Sadoway, D. R.

    1985-01-01

    The present study seeks to explain the poor quality of solid electrodeposits in molten salts through a consideration of the effects of fluid flow of the electrolyte. Transparent cells allow observation of electrolyte circulation by a laser schlieren optical technique during the electrodeposition of solid zinc from the molten salt electrolyte, ZnCl2 - LiCl-KCl. Experimental variables are current, density, electrolyte composition, and cell geometry. Based on the results of earlier electrodeposition studies as well as reports in the literature, these parameters are identified as having the primary influence on cell performance and deposit quality. Experiments are conducted to measure the fluid flow patterns and the electrochemical cell characteristics, and to correlate this information with the morphology of the solid electrodeposit produced. Specifically, cell voltage, cell current, characteristic time for dendrite evolution, and dendrite growth directions are noted. Their relationship to electrolyte flow patterns and the morphology of the resulting electrodeposit are derived. Results to date indicate that laser schlieren imaging is capable of revealing fluid flow patterns in a molten salt electrolyte.

  12. Hydrated multivalent cations are new class of molten salt mixtures

    NASA Technical Reports Server (NTRS)

    Angell, C. A.

    1967-01-01

    Electrical conductance and activation energy measurements on mixtures of calcium and potassium nitrate show the hydrated form to be a new class of molten salt. The theoretical glass transition temperature of the hydrate varied in a manner opposite to that of the anhydrous system.

  13. Metal Oxide Solubility and Molten Salt Corrosion.

    DTIC Science & Technology

    1982-03-29

    METAL OXIDE SOLUBILITY AND MOLTEN SALT CORROSION.(U) MAR 82 K H STERN UNCLASSI E DL R L-4772NL EL .2. MICROCOPY RESOLUTION TEST CHART NATIONAL BURALU...METAL OXIDE SOLUBILITY AND MOLTEN SALT Interim report on a continuing CORROSION NRL problem. S. PERFORMING a4. REPORT NUMlER 7. AuTtwORr) S. CONTRACT OR...EQUILIBRIA AND OXIDE SOLUTION RELATIONS IN MOLTEN SALTS ............................................. 2 IV. METHODS FOR DETERMINING SOLUBILITIES

  14. Conjugated polymer/molten salt blend optimization.

    PubMed

    Habrard, F; Ouisse, T; Stéphan, O

    2006-08-10

    Light-emitting electrochemical cells with low current threshold can be realized through mixing conjugated polymers and molten salts. Current drive capability is proportional to the overall interface perimeter of the planar, discotic molten salt domains inserted into the polymer matrix. Electric force microscopy indicates that this interface perimeter exhibits a specific dependence on the molten salt content in the active layer, with a well-defined maximum. We show that this maximum corresponds to an optimal current drive.

  15. Microemulsion of Molten Salts

    DTIC Science & Technology

    1991-02-01

    seen similar behavior in other systems. Shinoda ( Shinoda 1983; Shinoda and Lindman 1987) referred to the microemulsion phase as a surfactant or...483, 1971. Shinoda , K. Prog. Colloid and Polymer Sci. Vol. 68, p. 1, 1983. Shinoda , K., and B. Lindman. Langmuir. Vol. 3, p. 135, 1987. Talmon, Y...Office ATTN: SMCAR-AEE, ATTN: Chemistry Division Mike Joyce P.O. Box 12211 Charles Capussino Research Triangle Park, NC Picatinny Arsenal, NJ 07801-5001

  16. Molten uranium/Zircaloy interaction studies

    SciTech Connect

    Randklev, E.H.; Wolf, G.A.; Hinman, C.A.; Miller, G.E.; Quapp, W.J.

    1988-08-01

    A program has been initiated to determine the chemical interaction behavior, during a hypothetical loss-of-coolant (LOCA) in the N Reactor, between the zirconium alloy pressure tubing and the fuel (zirconium alloy-clad metallic uranium fuel) system components inside the tubing. The hypothetical accident consists of complete rupture of a primary coolant pipe, failure of the Emergency Core-Cooling System (ECCS), and operation of the Graphite and Shielding Cooling System (GSCS). Two series of scoping tests and two series of prototypic tests have been completed. The test results indicated that the most severe degradation (i.e., thinning) of the pressure tube wall occurred during elevated temperature tests in a nonoxidizing (argon) atmosphere at all outer element support locations (i.e., even when molten uranium alloy was not present in the attack zone). Segments of pressure tubes have been tested in argon for as long as 10 h at 1300{degree}C and have survived with at least 0.25 cm (0.10 in.) or more of wall thickness remaining in the regions of most severe attack (i.e., opposite the steel shoe/support locations). The attack at these support locations begins with the interdiffusion of iron from the steel shoes and the Zircaloy-2 pressure tube constituents. This interdiffusion results in information of a eutectic (liquid) at about 935{degree}C for the pure component system (85 wt % Zr/15 wt % Fe) and at a slightly lower temperature for this alloyed system. The results also indicate that beryllium from the Zircaloy-2/beryllium braze material used to attach the endcaps appears to increase the local attack by molten uranium in the lowermost region of the pressure tube ID profile. The effects of an oxidizing atmosphere (e.g., steam) on these interactions will be the subject of a series of follow-on tests in this project. 24 refs., 33 figs., 14 tabs.

  17. Molten carbonate fuel cells - Technology status

    NASA Astrophysics Data System (ADS)

    Pierce, R. D.

    The functional principles, components, operating conditions, and problems in prototype molten carbonate fuel cell plants are described. Centralized carbonate fuel cells consist of four subsystems: a coal gasifier and gas cleanup system, fuel cell stacks, heat removal and recovery system, and a power conditioner to convert dc to ac current. The fuel in the cells comprises hydrogen and carbon monoxide, and produces current by means of completion of an electrical circuit through transfer of carbonate ions through the electrolyte and electrons from cell to cell and eventually into the external circuit. Electrodes are porous sheets which provide sites for the electrochemical reaction and conduction paths for the reactants and products. The construction of LiAlO2-carbonate electrolyte structures is noted, and the electrolyte distribution and structures, the anodes, cathodes, separator plate, and operational problems are considered.

  18. Electrical conductivity optimization of the Na3AlF6-Al2O3-Sm2O3 molten salts system for Al-Sm intermediate binary alloy production

    NASA Astrophysics Data System (ADS)

    Liao, Chun-fa; Jiao, Yun-fen; Wang, Xu; Cai, Bo-qing; Sun, Qiang-chao; Tang, Hao

    2017-09-01

    Metal Sm has been widely used in making Al-Sm magnet alloy materials. Conventional distillation technology to produce Sm has the disadvantages of low productivity, high costs, and pollution generation. The objective of this study was to develop a molten salt electrolyte system to produce Al-Sm alloy directly, with focus on the electrical conductivity and optimal operating conditions to minimize the energy consumption. The continuously varying cell constant (CVCC) technique was used to measure the conductivity for the Na3AlF6-AlF3-LiF-MgF2-Al2O3-Sm2O3 electrolysis medium in the temperature range from 905 to 1055°C. The temperature ( t) and the addition of Al2O3 ( W(Al2O3)), Sm2O3 ( W(Sm2O3)), and a combination of Al2O3 and Sm2O3 into the basic fluoride system were examined with respect to their effects on the conductivity ( κ) and activation energy. The experimental results showed that the molten electrolyte conductivity increases with increasing temperature ( t) and decreases with the addition of Al2O3 or Sm2O3 or both. We concluded that the optimal operation conditions for Al-Sm intermediate alloy production in the Na3AlF6-AlF3-LiF-MgF2-Al2O3-Sm2O3 system are W(Al2O3) + W(Sm2O3) = 3wt%, W(Al2O3): W(Sm2O3) = 7:3, and a temperature of 965 to 995°C, which results in satisfactory conductivity, low fluoride evaporation losses, and low energy consumption.

  19. Review of the Molten Salt Electric Experiment: A solar central receiver project

    SciTech Connect

    Delameter, W.R.; Bergan, N.E.

    1986-12-01

    The Molten Salt Electric Experiment was the first full solar-to-electric central receiver system to use molten nitrate salt as a primary working fluid. The experiment was built and tested at the Central Receiver Test Facility in Albuquerque, New Mexico, between 1982 and 1985. The purpose of the project was to demonstrate the technical feasibility of a molten salt central receiver system. The Molten Salt Electric Experiment was operated through a year of successful testing; system performance was measured, operating procedures and an effective receiver control algorithm were developed, and personnel from participating electrical utilities and solar industries were trained to operate the system. The testing culminated in a one-month power production campaign to measure daily performance, component reliability, and system availability. This paper discusses the major accomplishments and some of the more significant problems of the project.

  20. The molten glass sewing machine.

    PubMed

    Brun, P-T; Inamura, Chikara; Lizardo, Daniel; Franchin, Giorgia; Stern, Michael; Houk, Peter; Oxman, Neri

    2017-05-13

    We present a fluid-instability-based approach for digitally fabricating geometrically complex uniformly sized structures in molten glass. Formed by mathematically defined and physically characterized instability patterns, such structures are produced via the additive manufacturing of optically transparent glass, and result from the coiling of an extruded glass thread. We propose a minimal geometrical model-and a methodology-to reliably control the morphology of patterns, so that these building blocks can be assembled into larger structures with tailored functionally and optically tunable properties.This article is part of the themed issue 'Patterning through instabilities in complex media: theory and applications'. © 2017 The Author(s).

  1. The molten glass sewing machine

    NASA Astrophysics Data System (ADS)

    Brun, P.-T.; Inamura, Chikara; Lizardo, Daniel; Franchin, Giorgia; Stern, Michael; Houk, Peter; Oxman, Neri

    2017-04-01

    We present a fluid-instability-based approach for digitally fabricating geometrically complex uniformly sized structures in molten glass. Formed by mathematically defined and physically characterized instability patterns, such structures are produced via the additive manufacturing of optically transparent glass, and result from the coiling of an extruded glass thread. We propose a minimal geometrical model-and a methodology-to reliably control the morphology of patterns, so that these building blocks can be assembled into larger structures with tailored functionally and optically tunable properties. This article is part of the themed issue 'Patterning through instabilities in complex media: theory and applications'.

  2. Oxygen electrode reaction in molten carbonate fuel cells

    SciTech Connect

    Appleby, A.J.; White, R.E.

    1992-07-07

    Molten carbonate fuel cell system is a leading candidate for the utility power generation because of its high efficiency for fuel to AC power conversion, capability for an internal reforming, and a very low environmental impact. However, the performance of the molten carbonate fuel cell is limited by the oxygen reduction reaction and the cell life time is limited by the stability of the cathode material. An elucidation of oxygen reduction reaction in molten alkali carbonate is essential because overpotential losses in the molten carbonate fuel cell are considerably greater at the oxygen cathode than at the fuel anode. Oxygen reduction on a fully-immersed gold electrode in a lithium carbonate melt was investigated by electrochemical impedance spectroscopy and cyclic voltammetry to determine electrode kinetic and mass transfer parameters. The dependences of electrode kinetic and mass transfer parameters on gas composition and temperature were examined to determine the reaction orders and the activation energies. The results showed that oxygen reduction in a pure lithium carbonate melt occurs via the peroxide mechanism. A mass transfer parameter, D{sub O}{sup 1/2}C{sub O}, estimated by the cyclic voltammetry concurred with that calculated by the EIS technique. The temperature dependence of the exchange current density and the product D{sub O}{sup 1/2}C{sub O} were examined and the apparent activation energies were determined to be about 122 and 175 kJ/ mol, respectively.

  3. The removal of iron from molten aluminium

    SciTech Connect

    Donk, H.M. van der; Nijhof, G.H.; Castelijns, C.A.M.

    1995-12-31

    In this work an overview is given about the techniques available for the removal of metallic impurities from molten aluminium. The overview is focused on the removal of iron. Also, some experimental results are given about the creation of iron-rich intermetallic compounds in an aluminium system, which are subsequently removed by gravity segregation and filtration techniques. This work is part of an ongoing research project of three major European aluminium companies who are co-operating on the subject of recycling of aluminium packaging materials recovered from household waste by means of Eddy-Current techniques. Using this technique the pick-up of some contaminating metals, particularly iron, is almost unavoidable.

  4. Molten Composition B Viscosity at Elevated Temperature

    NASA Astrophysics Data System (ADS)

    Zerkle, David K.; Núñez, Marcel P.; Zucker, Jonathan M.

    2016-10-01

    A shear-thinning viscosity model is developed for molten Composition B at elevated temperature from analysis of falling ball viscometer data. Results are reported with the system held at 85, 110, and 135°C. Balls of densities of 2.7, 8.0, and 15.6 g/cm3 are dropped to generate a range of strain rates in the material. Analysis of video recordings gives the speed at which the balls fall. Computer simulation of the viscometer is used to determine parameters for a non-Newtonian model calibrated to measured speeds. For the first time, viscosity is shown to be a function of temperature and strain rate-dependent maximum RDX (cyclotrimethylenetrinitramine) particle volume fraction.

  5. Molten carbonate fuel cell separator

    DOEpatents

    Nickols, R.C.

    1984-10-17

    In a stacked array of molten carbonate fuel cells, a fuel cell separator is positioned between adjacent fuel cells to provide isolation as well as a conductive path therebetween. The center portion of the fuel cell separator includes a generally rectangular, flat, electrical conductor. Around the periphery of the flat portion of the separator are positioned a plurality of elongated resilient flanges which form a gas-tight seal around the edges of the fuel cell. With one elongated flange resiliently engaging a respective edge of the center portion of the separator, the sealing flanges, which are preferably comprised of a noncorrosive material such as an alloy of yttrium, iron, aluminum or chromium, form a tight-fitting wet seal for confining the corrosive elements of the fuel cell therein. This arrangement permits a good conductive material which may be highly subject to corrosion and dissolution to be used in combination with a corrosion-resistant material in the fuel cell separator of a molten carbonate fuel cell for improved fuel cell conductivity and a gas-tight wet seal.

  6. Molten carbonate fuel cell separator

    DOEpatents

    Nickols, Richard C.

    1986-09-02

    In a stacked array of molten carbonate fuel cells, a fuel cell separator is positioned between adjacent fuel cells to provide isolation as well as a conductive path therebetween. The center portion of the fuel cell separator includes a generally rectangular, flat, electrical conductor. Around the periphery of the flat portion of the separator are positioned a plurality of elongated resilient flanges which form a gas-tight seal around the edges of the fuel cell. With one elongated flange resiliently engaging a respective edge of the center portion of the separator, the sealing flanges, which are preferably comprised of a noncorrosive material such as an alloy of yttrium, iron, aluminum or chromium, form a tight-fitting wet seal for confining the corrosive elements of the fuel cell therein. This arrangement permits a good conductive material which may be highly subject to corrosion and dissolution to be used in combination with a corrosion-resistant material in the fuel cell separator of a molten carbonate fuel cell for improved fuel cell conductivity and a gas-tight wet seal.

  7. Design report on SCDAP/RELAP5 model improvements - debris bed and molten pool behavior

    SciTech Connect

    Allison, C.M.; Rempe, J.L.; Chavez, S.A.

    1994-11-01

    the SCDAP/RELAP5/MOD3 computer code is designed to describe the overall reactor coolant system thermal-hydraulic response, core damage progression, and in combination with VICTORIA, fission product release and transport during severe accidents. Improvements for existing debris bed and molten pool models in the SCDAP/RELAP5/MOD3.1 code are described in this report. Model improvements to address (a) debris bed formation, heating, and melting; (b) molten pool formation and growth; and (c) molten pool crust failure are discussed. Relevant data, existing models, proposed modeling changes, and the anticipated impact of the changes are discussed. Recommendations for the assessment of improved models are provided.

  8. Magneto-hydrodynamic detection of vortex shedding for molten salt flow sensing.

    SciTech Connect

    Kruizenga, Alan Michael; Crocker, Robert W.

    2012-09-01

    High temperature flow sensors must be developed for use with molten salts systems at temperatures in excess of 600ÀC. A novel magneto-hydrodynamic sensing approach was investigated. A prototype sensor was developed and tested in an aqueous sodium chloride solution as a surrogate for molten salt. Despite that the electrical conductivity was a factor of three less than molten salts, it was found that the electrical conductivity of an electrolyte was too low to adequately resolve the signal amidst surrounding noise. This sensor concept is expected to work well with any liquid metal application, as the generated magnetic field scales proportionately with electrical conductivity.

  9. Grain boundary wetness of partially molten dunite

    NASA Astrophysics Data System (ADS)

    Mu, S.; Faul, U.

    2013-12-01

    The grain scale melt distribution plays a key role for physical properties of partially molten regions in Earth's upper mantle, but our current understanding of the distribution of basaltic melt at the grain scale is still incomplete. A recent experimental study shows that wetted two-grain boundaries are a common feature of partially molten dunite at small melt fractions (Garapic et al., G3, 2013). In early ideal models which assume isotropic surface energy, the grain scale melt distribution is uniquely determined by knowing the melt fraction and the dihedral angle between two crystalline grains and the melt (von Bargen and Waff, JGR, 1986). Olivine is anisotropic in surface energy, hence the grain scale melt distribution at given melt fraction cannot be characterized by the dihedral angle alone. The grain boundary wetness, which is defined as the ratio of solid-liquid boundary area over the total interfacial area (Takei, JGR, 1998), is a more objective measure of the grain scale melt distribution. The aim of this study is to quantify the relationship between grain size, melt fraction, temperature and grain boundary wetness of partially molten dunite under dry conditions. We annealed olivine-basalt aggregates with melt fractions from 0.03% to 6% at a range of temperatures and 1 GPa in a piston cylinder for 1 to 336 hours, with resulting mean grain sizes of 10 to 60 μm. The samples were sectioned, polished and imaged at high resolution by using a field emission SEM. Each image had a size of 2048 x 1536 pixels with a resolution of 0.014 to 0.029 μm/pixel, depending on magnification. For each sample, depending on grain sizes, we made mosaics of 3 x 3 or 6 x 6 overlapping images. Measurements of melt fraction, grain boundary wetness and grain size were carried out on these high resolution mosaics by using ImageJ software. Analyses of mosaics show that grain boundary wetness increases with increasing melt fraction at constant grain size to values well above those

  10. Effect of sand and method of mixing on molten salt properties for an open direct absorption solar receiver/storage system

    NASA Astrophysics Data System (ADS)

    AlQaydi, Muna; Delclos, Thomas; AlMheiri, Saif; Calvet, Nicolas

    2017-06-01

    The concept of CSPonD Demo project is based on a single and open molten salt tank as a thermal solar receiver and storage unit. Therefore, the effect of external environment such as sand and air on the thermophysical properties of nitrate salt (60 wt. % sodium nitrate, 40 wt. % potassium nitrate) has been investigated in this work. Differential Scanning Calorimeter (DSC) was used to determine the melting, solidification temperatures while the thermal stability and mass loss measurements were carried on Thermal Gravimetric Analysis (TGA). Measurements under nitrogen indicate that the adding 2% (w/w) sand has negative impact by increasing the solidification temperature, mass loss percentage and decreasing the stability limit. While the melting temperature was not affected by the sand and by the preparation method. On the other hand, measurement under air showed an increase of the stability limit and decrease of the mass loss percentage. Furthermore, the measurements for the mass loss under air did not reach a stable value, which required further investigation.

  11. Stoichiometry, vibrational modes, and structure of niobium(V) oxosulfato complexes in the molten Nb(2)O(5)-K(2)S(2)O(7)-K(2)SO(4) system studied by Raman spectroscopy.

    PubMed

    Paulsen, Andreas L; Borup, Flemming; Berg, Rolf W; Boghosian, Soghomon

    2010-07-22

    The structural and vibrational properties of NbV oxosulfato complexes formed in Nb2O5-K2S2O7 and Nb2O5-K2S2O7-K2SO4 molten mixtures with 0 molten system indicate that the dissolution of Nb2O5 proceeds with consumption of S2O72- leading to the formation of a NbV oxosulfato complex according to Nb2O5 + nS2O72- --> C2n-; a simple formalism exploiting the relative Raman band intensities is used for determining the stoichiometric coefficient, n, pointing to n = 3 and to the following reaction: Nb2O5 + 3S2O72- --> 2NbO(SO4)33-, which is consistent with the Raman spectra of the molten mixtures. Nb2O5 could be dissolved much easier when K2SO4 was present in an equimolar (1:1) SO42-/Nb ratio; the incremental presence of K2SO4 in Nb2O5-K2S2O7 melts induces composition effects in the Raman spectra that terminate when n(SO42-)/n(Nb) = 1. The composition effects and the temperature-dependent features of the Raman spectra obtained for Nb2O5-K2S2O7-K2SO4 molten mixtures together with the spectral changes occurring upon freezing are accounted for by a Nb2O5.3K2S2O7.2K2SO4 stoichiometry for the complete reaction taking place: Nb2O5 + 3S2O72- + 2SO42- --> NbO(SO4)4S2O77- + NbO2(SO4)23-. The spectral data are discussed in terms of the most plausible structural models, for which consistent band assignments are made. The most characteristic Raman bands for the NbV oxosulfato complexes pertain to Nb=O modes: (i) at 937 cm-1 for the mono-oxo Nb=O mode of NbO(SO4)33-; (ii) at 958 cm-1 for the mono-oxo Nb=O mode of NbO(SO4)4S2O77-; and (iii) at 926 cm-1 for the symmetric dioxo Nb(=O)2 mode of NbO2(SO4)23-.

  12. Fast Spectrum Molten Salt Reactor Options

    SciTech Connect

    Gehin, Jess C; Holcomb, David Eugene; Flanagan, George F; Patton, Bruce W; Howard, Rob L; Harrison, Thomas J

    2011-07-01

    During 2010, fast-spectrum molten-salt reactors (FS-MSRs) were selected as a transformational reactor concept for light-water reactor (LWR)-derived heavy actinide disposition by the Department of Energy-Nuclear Energy Advanced Reactor Concepts (ARC) program and were the subject of a preliminary scoping investigation. Much of the reactor description information presented in this report derives from the preliminary studies performed for the ARC project. This report, however, has a somewhat broader scope-providing a conceptual overview of the characteristics and design options for FS-MSRs. It does not present in-depth evaluation of any FS-MSR particular characteristic, but instead provides an overview of all of the major reactor system technologies and characteristics, including the technology developments since the end of major molten salt reactor (MSR) development efforts in the 1970s. This report first presents a historical overview of the FS-MSR technology and describes the innovative characteristics of an FS-MSR. Next, it provides an overview of possible reactor configurations. The following design features/options and performance considerations are described including: (1) reactor salt options-both chloride and fluoride salts; (2) the impact of changing the carrier salt and actinide concentration on conversion ratio; (3) the conversion ratio; (4) an overview of the fuel salt chemical processing; (5) potential power cycles and hydrogen production options; and (6) overview of the performance characteristics of FS-MSRs, including general comparative metrics with LWRs. The conceptual-level evaluation includes resource sustainability, proliferation resistance, economics, and safety. The report concludes with a description of the work necessary to begin more detailed evaluation of FS-MSRs as a realistic reactor and fuel cycle option.

  13. Molten nitrate salt technology development

    NASA Astrophysics Data System (ADS)

    Carling, R. W.

    1981-04-01

    This paper presents an overview of the experimental programs underway in support of the Thermal Energy Storage for Solar Thermal Applications (TESSTA) program. The experimental programs are concentrating on molten nitrate salts which have been proposed as heat transfer and energy storage medium. The salt composition of greatest interest is drawsalt, nominally a 50-50 molar mixture of NaNO3 and KNO3 with a melting point of 220 C. Several technical uncertainties have been identified that must be resolved before nitrate based solar plants can be commercialized. Research programs at Sandia National Laboratories, universities, and industrial suppliers have been implemented to resolve these technical uncertainties. The experimental programs involve corrosion, decomposition, physical properties, and environmental cracking. Summaries of each project and how they impact central receiver applications such as the repowering/industrial retrofit and cogeneration program are presented.

  14. Beryllium Interactions in Molten Salts

    SciTech Connect

    G. S. Smolik; M. F. Simpson; P. J. Pinhero; M. Hara; Y. Hatano; R. A. Anderl; J. P. Sharpe; T. Terai; S. Tanaka; D. A. Petti; D.-K. Sze

    2006-01-01

    Molten flibe (2LiF·BeF2) is a candidate as a cooling and tritium breeding media for future fusion power plants. Neutron interactions with the salt will produce tritium and release excess free fluorine ions. Beryllium metal has been demonstrated as an effective redox control agent to prevent free fluorine, or HF species, from reacting with structural metal components. The extent and rate of beryllium solubility in a pot design experiments to suppress continuously supplied hydrogen fluoride gas has been measured and modeled[ ]. This paper presents evidence of beryllium loss from specimens, a dependence of the loss upon bi-metal coupling, i.e., galvanic effect, and the partitioning of the beryllium to the salt and container materials. Various posttest investigative methods, viz., scanning electron microscopy (SEM), Auger electron spectroscopy (AES) and x-ray photoelectron spectroscopy (XPS) were used to explore this behavior.

  15. Mercury's Core Molten, Radar Study Shows

    NASA Astrophysics Data System (ADS)

    2007-05-01

    Scientists using a high-precision planetary radar technique for the first time have discovered that the innermost planet Mercury probably has a molten core, resolving a mystery of more than three decades. The discovery, which used the National Science Foundation's Robert C. Byrd Green Bank Telescope in West Virginia and Arecibo Observatory in Puerto Rico, and NASA/Jet Propulsion Laboratory antennas in California, is an important step toward a better understanding of how planets form and evolve. Planetary Radar High-precision planetary radar technique sent signal to Mercury, received reflection. CREDIT: Bill Saxton, NRAO/AUI/NSF Click on image for high-resolution file (447 KB) "For a long time it was thought we'd have to land spacecraft on Mercury to learn if its core is solid or molten. Now we've answered that question using ground-based telescopes," said Jean-Luc Margot, of Cornell University, leader of the research team, which published its results in the May 4 issue of the journal Science. Mercury is one of the least-understood of the planets in our Solar System. Its distance from the Sun is just over one-third that of the Earth, and it contains a mass just 5½ percent that of Earth. Only about half of Mercury's surface has been photographed by a spacecraft, Mariner 10, back in 1974. Mariner 10 also discovered that Mercury has a weak magnetic field, about one percent as strong as Earth's. That discovery spurred a scientific debate about the planet's core. Scientists normally expect a rocky planet's magnetic field to be caused by an electromagnetic dynamo in a molten core. However, Mercury is so small that most scientists expected its core to have cooled and solidified long ago. Those scientists speculated that the magnetic field seen today may have been "frozen" into the planet when the core cooled. "Whether the core is molten or solid today depends greatly on the chemical composition of the core. That chemical composition can provide important clues about the

  16. Cathode for molten carbonate fuel cell

    DOEpatents

    Kaun, Thomas D.; Mrazek, Franklin C.

    1990-01-01

    A porous sintered cathode for a molten carbonate fuel cell and method of making same, the cathode including a skeletal structure of a first electronically conductive material slightly soluble in the electrolyte present in the molten carbonate fuel cell covered by fine particles of a second material of possibly lesser electronic conductivity insoluble in the electrolyte present in the molten carbonate fuel cell, the cathode having a porosity in the range of from about 60% to about 70% at steady-state cell operating conditions consisting of both macro-pores and micro-pores.

  17. Cathode for molten carbonate fuel cell

    DOEpatents

    Kaun, Thomas D.; Mrazek, Franklin C.

    1990-01-01

    A porous sintered cathode for a molten carbonate fuel cell and method of making same, the cathode including a skeletal structure of a first electronically conductive material slightly soluble in the electrolyte present in the molten carbonate fuel cell covered by fine particles of a second material of possibly lesser electronic conductivity insoluble in the electrolyte present in the molten carbonate fuel cell, the cathode having a porosity in the range of from about 60% to about 70% at steady-state cell operating conditions consisting of both macro-pores and micro-pores.

  18. Development of molten carbonate fuel cell power plant, volume 1

    NASA Astrophysics Data System (ADS)

    1985-03-01

    The technical results of a molten carbonate fuel cell power plant evelopment program are presented which establish the necessary technology base and demonstrate readiness to proceed with the fabrication and test of full size prototype stacks for coal fueled molten carbonate fuel cell power plants. The effort covered power plant systems studies, fuel cell component technology development, fuel cell stack design and analysis, manufacturing process definition, and an extensive experimental program. The reported results include: the definition and projected costs for a reference coal fueled power plant system based on user requirements, state-of-the-art advances in anode and electrolyte matrix technology, the detailed description of an internally manifolded stack design concept offering a number of attractive advantages, and the specification of the fabrication processes and methods necessary to produce and assemble this design. Results from the experimental program are documented.

  19. Development of large scale internal reforming molten carbonate fuel cell

    SciTech Connect

    Sasaki, A.; Shinoki, T.; Matsumura, M.

    1996-12-31

    Internal Reforming (IR) is a prominent scheme for Molten Carbonate Fuel Cell (MCFC) power generating systems in order to get high efficiency i.e. 55-60% as based on the Higher Heating Value (HHV) and compact configuration. The Advanced Internal Reforming (AIR) technology has been developed based on two types of the IR-MCFC technology i.e. Direct Internal Reforming (DIR) and Indirect Internal Reforming (DIR).

  20. Transient Analyses for a Molten Salt Transmutation Reactor Using the Extended SIMMER-III Code

    SciTech Connect

    Wang, Shisheng; Rineiski, Andrei; Maschek, Werner; Ignatiev, Victor

    2006-07-01

    Recent developments extending the capabilities of the SIMMER-III code for the dealing with transient and accidents in Molten Salt Reactors (MSRs) are presented. These extensions refer to the movable precursor modeling within the space-time dependent neutronics framework of SIMMER-III, to the molten salt flow modeling, and to new equations of state for various salts. An important new SIMMER-III feature is that the space-time distribution of the various precursor families with different decay constants can be computed and took into account in neutron/reactivity balance calculations and, if necessary, visualized. The system is coded and tested for a molten salt transmuter. This new feature is also of interest in core disruptive accidents of fast reactors when the core melts and the molten fuel is redistributed. (authors)

  1. Electrode for molten carbonate fuel cell

    DOEpatents

    Iacovangelo, Charles D.; Zarnoch, Kenneth P.

    1983-01-01

    A sintered porous electrode useful for a molten carbonate fuel cell is produced which is composed of a plurality of 5 wt. % to 95 wt. % nickel balance copper alloy encapsulated ceramic particles sintered together by the alloy.

  2. Molten Hydroxide Trapping Process for Radioiodine

    SciTech Connect

    Trowbridge, L.D.

    2003-01-28

    A molten hydroxide trapping process has been considered for removing radioiodine species from off-gas streams whereby iodine is reacted directly with molten hydroxides such as NaOH or KOH. The resulting product is the corresponding iodide, which can be separated by simple cooling of the molten mixture to grow the iodide primary phase once the mixture reaches 70-80 mol% in the iodide component. Thermodynamic analysis indicates that such a chemical process is highly favorable. Experimental testing of the trapping process using molecular iodine showed trapping of up to 96% of the volatile iodine. The trapping efficiency was dependent on operational parameters such as temperature and gas-melt contact efficiency, and higher efficiencies are expected as the process is further developed. While an iodide phase could be effectively isolated by slow cooling of a molten iodide-hydroxide mixture, the persistent appearance of hydroxide indicated that an appreciable solubility of hydroxide occurred in the iodide phase.

  3. Corrosion of Mullite by Molten Salts

    NASA Technical Reports Server (NTRS)

    Jacobson, Nathan S.; Lee, Kang N.; Yoshio, Tetsuo

    1996-01-01

    The interaction of molten salts of different Na2O activities and mullite is examined with furnace and burner tests. The more-acidic molten salts form small amounts of Al2O3; the more-basic molten salts form various Na2O-Al2O3-SiO2 compounds. The results are interpreted using the Na2O-Al203-SiO2 ternary phase diagram, and some possible diffusion paths are discussed. The generally higher melting points of Na2O-Al2O3-SiO2 compounds lead to better behavior of mullite in molten salts, as compared to SiO2-protected ceramics such as SiC. Mullite-coated SiC is discussed, and the corrosion behavior is evaluated.

  4. Removal of H2S using molten carbonate at high temperature.

    PubMed

    Kawase, Makoto; Otaka, Maromu

    2013-12-01

    Gasification is considered to be an effective process for energy conversion from various sources such as coal, biomass, and waste. Cleanup of the hot syngas produced by such a process may improve the thermal efficiency of the overall gasification system. Therefore, the cleanup of hot syngas from biomass gasification using molten carbonate is investigated in bench-scale tests. Molten carbonate acts as an absorbent during desulfurization and dechlorination and as a thermal catalyst for tar cracking. In this study, the performance of molten carbonate for removing H2S was evaluated. The temperature of the molten carbonate was set within the range from 800 to 1000 °C. It is found that the removal of H2S is significantly affected by the concentration of CO2 in the syngas. When only a small percentage of CO2 is present, desulfurization using molten carbonate is inadequate. However, when carbon elements, such as char and tar, are continuously supplied, H2S removal can be maintained at a high level. To confirm the performance of the molten carbonate gas-cleaning system, purified biogas was used as a fuel in power generation tests with a molten carbonate fuel cell (MCFC). The fuel cell is a high-performance sensor for detecting gaseous impurities. When purified gas from a gas-cleaning reactor was continuously supplied to the fuel cell, the cell voltage remained stable. Thus, the molten carbonate gas-cleaning reactor was found to afford good gas-cleaning performance. Copyright © 2013 Elsevier Ltd. All rights reserved.

  5. Molten carbonate fuel cell matrix tape

    SciTech Connect

    Vine, R.W.; Schroll, C.R.; Reiser, C.A.

    1986-04-08

    A matrix material for a molten carbonate fuel cell is described comprising particles inert to molten carbonate electrolyte having a particle size less than about 1 micron, ceramic particles having a particle size greater than about 25 microns, and an organic polymeric binder material, the binder material being present in an amount at least about 35% by volume, the matrix material being flexible, pliable, and compliant at room temperature.

  6. Hot filament technique for measuring the thermal conductivity of molten lithium fluoride

    NASA Technical Reports Server (NTRS)

    Jaworske, Donald A.; Perry, William D.

    1990-01-01

    Molten salts, such as lithium fluoride, are attractive candidates for thermal energy storage in solar dynamic space power systems because of their high latent heat of fusion. However, these same salts have poor thermal conductivities which inhibit the transfer of heat into the solid phase and out of the liquid phase. One concept for improving the thermal conductivity of the thermal energy storage system is to add a conductive filler material to the molten salt. High thermal conductivity pitch-based graphite fibers are being considered for this application. Although there is some information available on the thermal conductivity of lithium fluoride solid, there is very little information on lithium fluoride liquid, and no information on molten salt graphite fiber composites. This paper describes a hot filament technique for determining the thermal conductivity of molten salts. The hot filament technique was used to find the thermal conductivity of molten lithium fluoride at 930 C, and the thermal conductivity values ranged from 1.2 to 1.6 W/mK. These values are comparable to the slightly larger value of 5.0 W/mK for lithium fluoride solid. In addition, two molten salt graphite fiber composites were characterized with the hot filament technique and these results are also presented.

  7. Solids concentration measurements in molten wax by an ultrasonic technique

    SciTech Connect

    Soong, Y.; Gamwo, I.K.; Blackwell, A.G.; Schehl, R.R.; Zarochak, M.F.

    1994-12-31

    The application of the three-phase slurry reactor system to coal liquefaction processing and chemical industries has recently received considerable attention. To design and efficiently operate a three-phase slurry reactor, the degree of dispersion of the solid (catalyst) in the reactor should be understood. The solids distribution within the reactor greatly affects its performance. An ultrasonic technique is under development for measuring solids concentration in a three-phase slurry reactor. Preliminary measurements have been made on slurries consisting of molten paraffin wax, glass beads, and nitrogen bubbles at 189 C. The data show that the velocity and attenuation of the sound are well-defined functions of the solid and gas concentrations in the molten wax.

  8. Electrochemical Synthesis of Magnesium Hexaboride by Molten Salt Technique

    PubMed Central

    Angappan, S.; Kalaiselvi, N.; Sudha, R.; Visuvasam, A.

    2014-01-01

    The present work reports electrochemical synthesis of MgB6 from molten salts using the precursor consists of LiF–B2O3–MgCl2. An attempt has been made to synthesize metastable phase MgB6 crystal by electrolysis method. DTA/TGA studies were made to determine the eutectic point of the melt and it was found to be around 900°C. The electrolysis was performed at 900°C under argon atmosphere, at current density of 1.5 A/cm2. The electrodeposited crystals were examined using XRD, SEM, and XPS. From the above studies, the electrochemical synthesis method for hypothetical MgB6 from chloro-oxy-fluoride molten salt system is provided. Mechanism for the formation of magnesium hexaboride is discussed. PMID:27350961

  9. Wetting and Spreading of Molten Volcanic Ash in Jet Engines.

    PubMed

    Song, Wenjia; Lavallée, Yan; Wadsworth, Fabian B; Hess, Kai-Uwe; Dingwell, Donald B

    2017-04-20

    A major hazard to jet engines posed by volcanic ash is linked to the wetting and spreading of molten ash droplets on engine component surfaces. Here, using the sessile drop method, we study the evolution of the wettability and spreading of volcanic ash. We employ rapid temperature changes up to 1040-1450 °C, to replicate the heating conditions experienced by volcanic ash entering an operating jet engine. In this scenario, samples densify as particles coalesce under surface tension until they form a large system-sized droplet (containing remnant gas bubbles and crystals), which subsequently spreads on the surface. The data exhibit a transition from a heterogeneous to a homogeneous wetting regime above 1315 °C as crystals in the drops are dissolved in the melt. We infer that both viscosity and microstructural evolution are key controls on the attainment of equilibrium in the wetting of molten volcanic ash droplets.

  10. Removal of H{sub 2}S using molten carbonate at high temperature

    SciTech Connect

    Kawase, Makoto Otaka, Maromu

    2013-12-15

    Highlights: • The performance of molten carbonate for the removal of H{sub 2}S improves at higher temperatures. • The degree of H{sub 2}S removal is significantly affected by the CO{sub 2} concentration in syngas. • Addition of carbon elements, such as char and tar, decrease the negative effects of CO{sub 2}. • Continuous addition of carbon elements into molten carbonate enables continuous desulfurization. • Desulfurization using molten carbonate is suitable for gasification gas. - Abstract: Gasification is considered to be an effective process for energy conversion from various sources such as coal, biomass, and waste. Cleanup of the hot syngas produced by such a process may improve the thermal efficiency of the overall gasification system. Therefore, the cleanup of hot syngas from biomass gasification using molten carbonate is investigated in bench-scale tests. Molten carbonate acts as an absorbent during desulfurization and dechlorination and as a thermal catalyst for tar cracking. In this study, the performance of molten carbonate for removing H{sub 2}S was evaluated. The temperature of the molten carbonate was set within the range from 800 to 1000 °C. It is found that the removal of H{sub 2}S is significantly affected by the concentration of CO{sub 2} in the syngas. When only a small percentage of CO{sub 2} is present, desulfurization using molten carbonate is inadequate. However, when carbon elements, such as char and tar, are continuously supplied, H{sub 2}S removal can be maintained at a high level. To confirm the performance of the molten carbonate gas-cleaning system, purified biogas was used as a fuel in power generation tests with a molten carbonate fuel cell (MCFC). The fuel cell is a high-performance sensor for detecting gaseous impurities. When purified gas from a gas-cleaning reactor was continuously supplied to the fuel cell, the cell voltage remained stable. Thus, the molten carbonate gas-cleaning reactor was found to afford good gas

  11. Apparatus for making molten silicon

    NASA Technical Reports Server (NTRS)

    Levin, Harry (Inventor)

    1988-01-01

    A reactor apparatus (10) adapted for continuously producing molten, solar grade purity elemental silicon by thermal reaction of a suitable precursor gas, such as silane (SiH.sub.4), is disclosed. The reactor apparatus (10) includes an elongated reactor body (32) having graphite or carbon walls which are heated to a temperature exceeding the melting temperature of silicon. The precursor gas enters the reactor body (32) through an efficiently cooled inlet tube assembly (22) and a relatively thin carbon or graphite septum (44). The septum (44), being in contact on one side with the cooled inlet (22) and the heated interior of the reactor (32) on the other side, provides a sharp temperature gradient for the precursor gas entering the reactor (32) and renders the operation of the inlet tube assembly (22) substantially free of clogging. The precursor gas flows in the reactor (32) in a substantially smooth, substantially axial manner. Liquid silicon formed in the initial stages of the thermal reaction reacts with the graphite or carbon walls to provide a silicon carbide coating on the walls. The silicon carbide coated reactor is highly adapted for prolonged use for production of highly pure solar grade silicon. Liquid silicon (20) produced in the reactor apparatus (10) may be used directly in a Czochralski or other crystal shaping equipment.

  12. Pipe Poiseuille flow of viscously anisotropic, partially molten rock

    NASA Astrophysics Data System (ADS)

    Allwright, Jane; Katz, Richard F.

    2014-12-01

    Laboratory experiments in which synthetic, partially molten rock is subjected to forced deformation provide a context for testing hypotheses about the dynamics and rheology of the mantle. Here our hypothesis is that the aggregate viscosity of partially molten mantle is anisotropic, and that this anisotropy arises from deviatoric stresses in the rock matrix. We formulate a model of pipe Poiseuille flow based on theory by Takei & Holtzman and Takei & Katz. Pipe Poiseuille is a configuration that is accessible to laboratory experimentation but for which there are no published results. We analyse the model system through linearized analysis and numerical simulations. This analysis predicts two modes of melt segregation: migration of melt from the centre of the pipe towards the wall and localization of melt into high-porosity bands that emerge near the wall, at a low angle to the shear plane. We compare our results to those of Takei & Katz for plane Poiseuille flow; we also describe a new approximation of radially varying anisotropy that improves the self-consistency of models over those of Takei & Katz. This study provides a set of baseline, quantitative predictions to compare with future laboratory experiments on forced pipe Poiseuille flow of partially molten mantle.

  13. Candidate molten salt investigation for an accelerator driven subcritical core

    NASA Astrophysics Data System (ADS)

    Sooby, E.; Baty, A.; Beneš, O.; McIntyre, P.; Pogue, N.; Salanne, M.; Sattarov, A.

    2013-09-01

    We report a design for accelerator-driven subcritical fission in a molten salt core (ADSMS) that utilizes a fuel salt composed of NaCl and transuranic (TRU) chlorides. The ADSMS core is designed for fast neutronics (28% of neutrons >1 MeV) to optimize TRU destruction. The choice of a NaCl-based salt offers benefits for corrosion, operating temperature, and actinide solubility as compared with LiF-based fuel salts. A molecular dynamics (MD) code has been used to estimate properties of the molten salt system which are important for ADSMS design but have never been measured experimentally. Results from the MD studies are reported. Experimental measurements of fuel salt properties and studies of corrosion and radiation damage on candidate metals for the core vessel are anticipated. A special thanks is due to Prof. Paul Madden for introducing the ADSMS group to the concept of using the molten salt as the spallation target, rather than a conventional heavy metal spallation target. This feature helps to optimize this core as a Pu/TRU burner.

  14. Design of a helium-cooled molten salt fusion breeder

    SciTech Connect

    Moir, R.W.; Lee, J.D.; Fulton, F.J.; Huegel, F.; Neef, W.S. Jr.; Sherwood, A.E.; Berwald, D.H.; Whitley, R.H.; Wong, C.P.C.; DeVan, J.H.

    1985-02-01

    A new conceptual blanket design for a fusion reactor produces fissile material for fission power plants. Fission is suppressed by using beryllium, rather than uranium, to multiply neutrons and also by minimizing the fissile inventory. The molten-salt breeding media (LiF + BeF/sub 2/ + TghF/sub 4/) is circulated through the blanket and on to the online processing system where /sup 233/U and tritium are continuously removed. Helium cools the blanket including the steel pipes containing the molten salt. Austenitic steel was chosen because of its ease of fabrication, adequate radiation-damage lifetime, and low corrosion rate by molten salt. We estimate the breeder, having 3000 MW of fusion power, produces 6400 kg of /sup 233/U per year, which is enough to provide make up for 20 GWe of LWR per year (or 14 LWR plants of 4440 MWt) or twice that many HTGRs or CANDUs. Safety is enhanced because the afterheat is low and the blanket materials do not react with air or water. The fusion breeder based on a pre-MARS tandem mirror is estimated to cost $4.9B or 2.35 times an LWR of the same power. The estimated present value cost of the /sup 2/anumber/sup 3/U produced is $40/g if utility financed or $16/g if government financed.

  15. A method of measuring a molten metal liquid pool volume

    DOEpatents

    Garcia, G.V.; Carlson, N.M., Donaldson, A.D.

    1990-12-12

    A method of measuring a molten metal liquid pool volume and in particular molten titanium liquid pools, including the steps of (a) generating an ultrasonic wave at the surface of the molten metal liquid pool, (b) shining a light on the surface of a molten metal liquid pool, (c) detecting a change in the frequency of light, (d) detecting an ultrasonic wave echo at the surface of the molten metal liquid pool, and (e) computing the volume of the molten metal liquid. 3 figs.

  16. Method and apparatus for atomization and spraying of molten metals

    DOEpatents

    Hobson, D.O.; Alexeff, I.; Sikka, V.K.

    1988-07-19

    A method and device for dispersing molten metal into fine particulate spray, the method comprises applying an electric current through the molten metal and simultaneously applying a magnetic field to the molten metal in a plane perpendicular to the electric current, whereby the molten metal is caused to form into droplets at an angle perpendicular to both the electric current and the magnetic field. The device comprises a structure for providing a molten metal, appropriately arranged electrodes for applying an electric current through the molten metal, and a magnet for providing a magnetic field in a plane perpendicular to the electric current. 11 figs.

  17. Method and apparatus for atomization and spraying of molten metals

    DOEpatents

    Hobson, David O.; Alexeff, Igor; Sikka, Vinod K.

    1990-01-01

    A method and device for dispersing molten metal into fine particulate spray, the method comprises applying an electric current through the molten metal and simultaneously applying a magnetic field to the molten metal in a plane perpendicular to the electric current, whereby the molten metal is caused to form into droplets at an angle perpendicular to both the electric current and the magnetic field. The device comprises a structure for providing a molten metal, appropriately arranged electrodes for applying an electric current through the molten metal, and a magnet for providing a magnetic field in a plane perpendicular to the electric current.

  18. Physical properties of molten carbonate electrolyte

    SciTech Connect

    Kojima, T.; Yanagida, M.; Tanimoto, K.

    1996-12-31

    Recently many kinds of compositions of molten carbonate electrolyte have been applied to molten carbonate fuel cell in order to avoid the several problems such as corrosion of separator plate and NiO cathode dissolution. Many researchers recognize that the addition of alkaline earth (Ca, Sr, and Ba) carbonate to Li{sub 2}CO{sub 3}-Na{sub 2}CO{sub 3} and Li{sub 2}CO{sub 3}-K{sub 2}CO{sub 3} eutectic electrolytes is effective to avoid these problems. On the other hand, one of the corrosion products, CrO{sub 4}{sup 2-} ion is found to dissolve into electrolyte and accumulated during the long-term MCFC operations. This would affect the performance of MCFC. There, however, are little known data of physical properties of molten carbonate containing alkaline earth carbonates and CrO{sub 4}{sup 2-}. We report the measured and accumulated data for these molten carbonate of electrical conductivity and surface tension to select favorable composition of molten carbonate electrolytes.

  19. Dynamics of the Molten Contact Line

    NASA Technical Reports Server (NTRS)

    Sonin, Ain A.; Schiaffino, Stefano

    1996-01-01

    In contrast to the ordinary contact line problem, virtually no information is available on the similar problem associated with a molten material spreading on a solid which is below the melt's fusion point. The latter is a more complex problem which heat transfer and solidification take place simultaneously with spreading, and requires answers not only for the hot melt's advance speed over the cold solid as a function of contact angle, but also for how one is to predict the point of the molten contact line's arrest by freezing. This issues are of importance in evolving methods of materials processing. The purpose of our work is to develop, based on both experiments and theory, an understanding of the dynamic processes that occur when a molten droplet touches a subcooled solid, spreads partly over it by capillary action, and freezes. We seek answers to the following basic questions. First, what is the relationship between the melt's contact line speed and the apparent (dynamic) contact angle? Secondly, at what point will the contact line modon be arrested by freezing? The talk will describe three components of our work: (1) deposition experiments with small molten droplets; (2) investigation of the dynamics of the molten contact line by means of a novel forced spreading method; and (3) an attempt to provide a theoretical framework for answering the basic questions posed above.

  20. Performance Testing of Molten Regolith Electrolysis with Transfer of Molten Material for the Production of Oxygen and Metals on the Moon

    NASA Technical Reports Server (NTRS)

    Sibille, Laurent; Sadoway, Donald; Tripathy, Prabhat; Standish, Evan; Sirk, Aislinn; Melendez, Orlando; Stefanescu, Doru

    2010-01-01

    Previously, we have demonstrated the production of oxygen by electrolysis of molten regolith simulants at temperatures near 1600 C. Using an inert anode and suitable cathode, direct electrolysis (no supporting electrolyte) of the molten silicate is carried out, resulting in the production of molten metallic products at the cathode and oxygen gas at the anode. Initial direct measurements of current efficiency have confirmed that the process offer potential advantages of high oxygen production rates in a smaller footprint facility landed on the moon, with a minimum of consumables brought from Earth. We now report the results of a scale-up effort toward the goal of achieving production rates equivalent to 1 metric ton O2/year, a benchmark established for the support of a lunar base. We previously reported on the electrochemical behavior of the molten electrolyte as dependent on anode material, sweep rate and electrolyte composition in batches of 20-200g and at currents of less than 0.5 A. In this paper, we present the results of experiments performed at currents up to 10 Amperes) and in larger volumes of regolith simulant (500 g - 1 kg) for longer durations of electrolysis. The technical development of critical design components is described, including: inert anodes capable of passing continuous currents of several Amperes, container materials selection, direct gas analysis capability to determine the gas components co-evolving with oxygen. To allow a continuous process, a system has been designed and tested to enable the withdrawal of cathodically-reduced molten metals and spent molten oxide electrolyte. The performance of the withdrawal system is presented and critiqued. The design of the electrolytic cell and the configuration of the furnace were supported by modeling the thermal environment of the system in an effort to realize a balance between external heating and internal joule heating. We will discuss the impact these simulations and experimental findings have

  1. Dissolution of Si in Molten Al with Gas Injection

    NASA Astrophysics Data System (ADS)

    Seyed Ahmadi, Mehran

    Silicon is an essential component of many aluminum alloys, as it imparts a range of desirable characteristics. However, there are considerable practical difficulties in dissolving solid Si in molten Al, because the dissolution process is slow, resulting in material and energy losses. It is thus essential to examine Si dissolution in molten Al, to identify means of accelerating the process. This thesis presents an experimental study of the effect of Si purity, bath temperature, fluid flow conditions, and gas stirring on the dissolution of Si in molten Al, plus the results of physical and numerical modeling of the flow to corroborate the experimental results. The dissolution experiments were conducted in a revolving liquid metal tank to generate a bulk velocity, and gas was introduced into the melt using top lance injection. Cylindrical Si specimens were immersed into molten Al for fixed durations, and upon removal the dissolved Si was measured. The shape and trajectory of injected bubbles were examined by means of auxiliary water experiments and video recordings of the molten Al free surface. The gas-agitated liquid was simulated using the commercial software FLOW-3D. The simulation results provide insights into bubble dynamics and offer estimates of the fluctuating velocities within the Al bath. The experimental results indicate that the dissolution rate of Si increases in tandem with the melt temperature and bulk velocity. A higher bath temperature increases the solubility of Si at the solid/liquid interface, resulting in a greater driving force for mass transfer, and a higher liquid velocity decreases the resistance to mass transfer via a thinner mass boundary layer. Impurities (with lower diffusion coefficients) in the form of inclusions obstruct the dissolution of the Si main matrix. Finally, dissolution rate enhancement was observed by gas agitation. It is postulated that the bubble-induced fluctuating velocities disturb the mass boundary layer, which

  2. Developments in Molten Salt and Liquid-Salt-Cooled Reactors

    SciTech Connect

    Forsberg, Charles W.

    2006-07-01

    In the last 5 years, there has been a rapid growth in interest in the use of high-temperature (700 to 1000 deg C) molten and liquid fluoride salts as coolants in nuclear systems. This renewed interest is a consequence of new applications for high-temperature heat and the development of new reactor concepts. Fluoride salts have melting points between 350 and 500 deg C; thus, they are of use only in high-temperature systems. Historically, steam cycles with temperature limits of {approx}550 deg C have been the only efficient method to convert heat to electricity. This limitation produced few incentives to develop high-temperature reactors for electricity production. However, recent advances in Brayton gas turbine technology now make it possible to convert higher-temperature heat efficiency into electricity on an industrial scale and thus have created the enabling technology for more efficient nuclear reactors. Simultaneously, there is a growing interest in using high-temperature nuclear heat for the production of hydrogen and shale oil. Five nuclear-related applications are being investigated: (1) liquid-salt heat-transport systems in hydrogen and shale oil production systems; (2) the advanced high-temperature reactor, which uses a graphite-matrix coated-particle fuel and a liquid salt coolant; (3) the liquid-salt-cooled fast reactor which uses metal-clad fuel and a liquid salt coolant; (4) the molten salt reactor, with the fuel dissolved in the molten salt coolant; and (5) fusion energy systems. The reasons for the new interest in liquid salt coolants, the reactor concepts, and the relevant programs are described. (author)

  3. Sodium-tetravalent sulfur molten chloroaluminate cell

    DOEpatents

    Mamantov, Gleb

    1985-04-02

    A sodium-tetravalent sulfur molten chloroaluminate cell with a .beta."-alumina sodium ion conductor having a S-Al mole ratio of above about 0.15 in an acidic molten chloroaluminate cathode composition is disclosed. The cathode composition has an AlCl.sub.3 -NaCl mole percent ratio of above about 70-30 at theoretical full charge. The cell provides high energy densities at low temperatures and provides high energy densities and high power densities at moderate temperatures.

  4. Experimental studies of actinides in molten salts

    SciTech Connect

    Reavis, J.G.

    1985-06-01

    This review stresses techniques used in studies of molten salts containing multigram amounts of actinides exhibiting intense alpha activity but little or no penetrating gamma radiation. The preponderance of studies have used halides because oxygen-containing actinide compounds (other than oxides) are generally unstable at high temperatures. Topics discussed here include special enclosures, materials problems, preparation and purification of actinide elements and compounds, and measurements of various properties of the molten volts. Property measurements discussed are phase relationships, vapor pressure, density, viscosity, absorption spectra, electromotive force, and conductance. 188 refs., 17 figs., 6 tabs.

  5. Studies of metals electroprocessing in molten salts

    NASA Technical Reports Server (NTRS)

    Sadoway, D. R.

    1982-01-01

    Fluid flow patterns in molten salt electrolytes were observed in order to determine how mass transport affects the morphology of the metal deposit. Studies conducted on the same metal, both in aqueous electrolytes in which coherent solid electrodeposits are produced, as well as in transparent molten salt electrolytes are described. Process variables such as current density and composition of the electrolyte are adjusted to change the morphology of the electrodeposit and, thus, to permit the study of the nature of electrolyte flow in relation to the quality of the electrodeposit.

  6. Process for recovering tritium from molten lithium metal

    DOEpatents

    Maroni, Victor A.

    1976-01-01

    Lithium tritide (LiT) is extracted from molten lithium metal that has been exposed to neutron irradiation for breeding tritium within a thermonuclear or fission reactor. The extraction is performed by intimately contacting the molten lithium metal with a molten lithium salt, for instance, lithium chloride - potassium chloride eutectic to distribute LiT between the salt and metal phases. The extracted tritium is recovered in gaseous form from the molten salt phase by a subsequent electrolytic or oxidation step.

  7. Molten Salt Heat Transport Loop: Materials Corrosion and Heat Transfer Phenomena

    SciTech Connect

    Dr. Kumar Sridharan; Dr. Mark Anderson; Dr. Michael Corradini; Dr. Todd Allen; Luke Olson; James Ambrosek; Daniel Ludwig

    2008-07-09

    An experimental system for corrosion testing of candidate materials in molten FLiNaK salt at 850 degree C has been designed and constructed. While molten FLiNaK salt was the focus of this study, the system can be utilized for evaluation of materials in other molten salts that may be of interest in the future. Using this system, the corrosion performance of a number of code-certified alloys of interest to NGNP as well as the efficacy of Ni-electroplating have been investigated. The mechanisums underlying corrosion processes have been elucidated using scanning electron microscopy, x-ray diffraction, and x-ray photoelectron spectroscopy of the materials after the corrosion tests, as well as by the post-corrosion analysis of the salts using inductively coupled plasma (ICP) and neutron activation analysis (NAA) techniques.

  8. Permeability of Partially Molten Rocks from Lattice-Boltzmann Modeling

    NASA Astrophysics Data System (ADS)

    Garapic, G.; Faul, U.

    2013-12-01

    Timescales of melt transport at mid-ocean ridges from mantle source to the surface depend on permeability of the partially molten mantle. The permeability is usually predicted indirectly from experimental observations based on porosities that are much higher than the porosities inferred for the partially molten mantle. Low porosities are for example predicted by geochemical models from the onset of melt migration. Since melting starts at the grain scale, permeability of the partially molten mantle will depend on the grain-scale melt distribution. We reconstructed a 3-D view of melt geometry of two experimentally produced samples of partially molten olivine which demonstrates that melt exists in thin layers on two-grain boundaries (Garapić et al.,G3, 2013). The wetted two-grain boundaries have a width about 100 times smaller than the average grain size. Additionally, the pore space consists of a network of triple-junction tubules at all porosities, and large 'melt pools'. Due to the relative size of the wetted two-grain boundaries as well as the size of the triple-junction network compared to the grain size imagining and numerical analyses of partially molten samples require high resolution. Since no direct experimental permeability measurements are possible on partially molten aggregates, we investigate numerically the permeability as a function of porosity for this system. We simulate porous flow through an artificial pore volume using the lattice-Boltzmann method (LBM) and Palabos LB code. Flow simulations were done on a computer cluster on three or four 125 GB nodes with 16 processors per node. With the available memory and allowed run time the maximum size of our pore structure was 1100 voxels per edge. In its simplest form the pore structure consists of a network of cylinders within a matrix of cubic grains. To approximate the observed 3-D melt geometry we added randomly distributed sheets on cube faces ('wetted two-grain boundaries') as well as randomly

  9. Method for recovering hydrocarbons from molten metal halides

    DOEpatents

    Pell, Melvyn B.

    1979-01-01

    In a process for hydrocracking heavy carbonaceous materials by contacting such carbonaceous materials with hydrogen in the presence of a molten metal halide catalyst to produce hydrocarbons having lower molecular weights and thereafter recovering the hydrocarbons so produced from the molten metal halide, an improvement comprising injecting into the spent molten metal halide, a liquid low-boiling hydrocarbon stream is disclosed.

  10. Chemistry and technology of Molten Salt Reactors - history and perspectives

    NASA Astrophysics Data System (ADS)

    Uhlíř, Jan

    2007-01-01

    Molten Salt Reactors represent one of promising future nuclear reactor concept included also in the Generation IV reactors family. This reactor type is distinguished by an extraordinarily close connection between the reactor physics and chemical technology, which is given by the specific features of the chemical form of fuel, representing by molten fluoride salt and circulating through the reactor core and also by the requirements of continuous 'on-line' reprocessing of the spent fuel. The history of Molten Salt Reactors reaches the period of fifties and sixties, when the first experimental Molten Salt Reactors were constructed and tested in ORNL (US). Several molten salt techniques dedicated to fresh molten salt fuel processing and spent fuel reprocessing were studied and developed in those days. Today, after nearly thirty years of discontinuance, a renewed interest in the Molten Salt Reactor technology is observed. Current experimental R&D activities in the area of Molten Salt Reactor technology are realized by a relatively small number of research institutions mainly in the EU, Russia and USA. The main effort is directed primarily to the development of separation processes suitable for the molten salt fuel processing and reprocessing technology. The techniques under development are molten salt/liquid metal extraction processes, electrochemical separation processes from the molten salt media, fused salt volatilization techniques and gas extraction from the molten salt medium.

  11. Accelerators for Subcritical Molten-Salt Reactors

    SciTech Connect

    Johnson, Roland

    2011-08-03

    Accelerator parameters for subcritical reactors have usually been based on using solid nuclear fuel much like that used in all operating critical reactors as well as the thorium burning accelerator-driven energy amplifier proposed by Rubbia et al. An attractive alternative reactor design that used molten salt fuel was experimentally studied at ORNL in the 1960s, where a critical molten salt reactor was successfully operated using enriched U235 or U233 tetrafluoride fuels. These experiments give confidence that an accelerator-driven subcritical molten salt reactor will work better than conventional reactors, having better efficiency due to their higher operating temperature, having the inherent safety of subcritical operation, and having constant purging of volatile radioactive elements to eliminate their accumulation and potential accidental release in dangerous amounts. Moreover, the requirements to drive a molten salt reactor can be considerably relaxed compared to a solid fuel reactor, especially regarding accelerator reliability and spallation neutron targetry, to the point that much of the required technology exists today. It is proposed that Project-X be developed into a prototype commercial machine to produce energy for the world by, for example, burning thorium in India and nuclear waste from conventional reactors in the USA.

  12. MOLTEN PLUTONIUM FUELED FAST BREEDER REACTOR

    DOEpatents

    Kiehn, R.M.; King, L.D.P.; Peterson, R.E.; Swickard, E.O. Jr.

    1962-06-26

    A description is given of a nuclear fast reactor fueled with molten plutonium containing about 20 kg of plutonium in a tantalum container, cooled by circulating liquid sodium at about 600 to 650 deg C, having a large negative temperature coefficient of reactivity, and control rods and movable reflector for criticality control. (AEC)

  13. Al/Cl2 molten salt battery

    NASA Technical Reports Server (NTRS)

    Giner, J.

    1972-01-01

    Molten salt battery has been developed with theoretical energy density of 5.2 j/kg (650 W-h/lb). Battery, which operates at 150 C, can be used in primary mode or as rechargeable battery. Battery has aluminum anode and chlorine cathode. Electrolyte is mixture of AlCl3, NaCl, and some alkali metal halide such as KCl.

  14. Oxygen electrode in molten carbonate fuel cells

    SciTech Connect

    Dave, B.B.; White, R.E. . Dept. of Chemical Engineering); Srinivasan, S; Appleby, A.J. . Center for Electrochemical Systems and Hydrogen Research)

    1990-01-01

    During this quarter, impedance data were analyzed for oxygen reduction process in molten carbonate electrolyte and a manuscript, Impedance Analysis for Oxygen Reduction in a Lithium Carbonate Melt: Effects of Partial Pressure of Carbon Dioxide and Temperature,'' was prepared which will be submitted to Journal of the Electrochemical Society for publication. 31 refs., 10 figs., 5 tabs.

  15. Al NMR study of molten aluminum oxide compounds and mixtures, measured at ultra high temperatures.

    NASA Astrophysics Data System (ADS)

    Piwowarczyk, J.; Marzke, R. F.; Wolf, G. H.; Petuskey, W. T.; Takulapalli, B.

    2002-10-01

    The technique of ultra high-temperature nuclear magnetic resonance (NMR) has provided insight into the chemical structure and properties of molten aluminum-bearing refractory ceramics, at temperatures in excess of 2000 ^oC. Through application of standard NMR measurements we have studied molten aluminum-bearing ceramics via ^27Al NMR. We have measured spin-lattice (T_1) and spin-spin (T_2) relaxation times, have studied Al-O-P chemical bonding within molten aluminua-monazite (Al_2O3 + LaPO_4) samples and have begun to measure Al diffusivity as a function of temperature and composition. To overcome the limitations of standard NMR heating systems a specially designed NMR probe was developed. Application of levitation technology and a laser heating system permit controlled, containerless heating of samples over a wide range of temperatures. Supported by NSF DMR 0116361, DMR 9818133 and by Research Corp. RA 0276

  16. Dynamic modeling of Badaling molten salt tower CSP pilot plant

    NASA Astrophysics Data System (ADS)

    Yang, Zijiang; Lu, Jiahui; Zhang, Qiangqiang; Li, Zhi; Li, Xin; Wang, Zhifeng

    2017-06-01

    Under the collaboration framework between EDF China R&D Centre and CAS-IEE, a preliminary numerical model of 1MWth molten salt tower solar power demonstration plant in Badaling, Beijing is presented in this paper. All key components in the plant are presented throughout detailed modules in the model according to its design specifications. Control strategies are also implemented to maintain the design system performance at transient scenario. By this model some key design figures of plant has been validated and it will be used to guide experiment set-up and plant commissioning.

  17. Heat transfer behavior of molten nitrate salt

    NASA Astrophysics Data System (ADS)

    Das, Apurba K.; Clark, Michael M.; Teigen, Bard C.; Fiveland, Woodrow A.; Anderson, Mark H.

    2016-05-01

    The usage of molten nitrate salt as heat transfer fluid and thermal storage medium decouples the generation of electricity from the variable nature of the solar resource, allowing CSP plants to avoid curtailment and match production with demand. This however brings some unique challenges for the design of the molten salt central receiver (MSCR). An aspect critical to the use of molten nitrate (60wt%/40wt% - NaNO3/KNO3) salt as heat transfer fluid in the MSCR is to understand its heat transfer behavior. Alstom collaborated with the University of Wisconsin to conduct a series of experiments and experimentally determined the heat transfer coefficients of molten nitrate salt up to high Reynolds number (Re > 2.0E5) and heat flux (q″ > 1000 kW/m2), conditions heretofore not reported in the literature. A cartridge heater instrumented with thermocouples was installed inside a stainless steel pipe to form an annular test section. The test section was installed in the molten salt flow loop at the University of Wisconsin facility, and operated over a range of test conditions to determine heat transfer data that covered the expected operating regime of a practical molten salt receiver. Heat transfer data were compared to widely accepted correlations found in heat transfer literature, including that of Gnielinski. At lower Reynolds number conditions, the results from this work concurred with the molten salt heat transfer data reported in literature and followed the aforementioned correlations. However, in the region of interest for practical receiver design, the correlations did not accurately model the experimentally determined heat transfer data. Two major effects were observed: (i) all other factors remaining constant, the Nusselt numbers gradually plateaued at higher Reynolds number; and (ii) at higher Reynolds number a positive interaction of heat flux on Nusselt number was noted. These effects are definitely not modeled by the existing correlations. In this paper a new

  18. Liquid fuel molten salt reactors for thorium utilization

    SciTech Connect

    Gehin, Jess C.; Powers, Jeffrey J.

    2016-04-08

    Molten salt reactors (MSRs) represent a class of reactors that use liquid salt, usually fluoride- or chloride-based, as either a coolant with a solid fuel (such as fluoride salt-cooled high temperature reactors) or as a combined coolant and fuel with fuel dissolved in a carrier salt. For liquid-fuelled MSRs, the salt can be processed online or in a batch mode to allow for removal of fission products as well as introduction of fissile fuel and fertile materials during reactor operation. The MSR is most commonly associated with the 233U/thorium fuel cycle, as the nuclear properties of 233U combined with the online removal of parasitic absorbers allow for the ability to design a thermal-spectrum breeder reactor; however, MSR concepts have been developed using all neutron energy spectra (thermal, intermediate, fast, and mixed-spectrum zoned concepts) and with a variety of fuels including uranium, thorium, plutonium, and minor actinides. Early MSR work was supported by a significant research and development (R&D) program that resulted in two experimental systems operating at ORNL in the 1960s, the Aircraft Reactor Experiment and the Molten Salt Reactor Experiment. Subsequent design studies in the 1970s focusing on thermal-spectrum thorium-fueled systems established reference concepts for two major design variants: (1) a molten salt breeder reactor (MSBR), with multiple configurations that could breed additional fissile material or maintain self-sustaining operation; and (2) a denatured molten salt reactor (DMSR) with enhanced proliferation-resistance. T MSRs has been selected as one of six most promising Generation IV systems and development activities have been seen in fast-spectrum MSRs, waste-burning MSRs, MSRs fueled with low-enriched uranium (LEU), as well as more traditional thorium fuel cycle-based MSRs. This study provides an historical background of MSR R&D efforts, surveys and summarizes many of the recent development, and provides

  19. Liquid fuel molten salt reactors for thorium utilization

    DOE PAGES

    Gehin, Jess C.; Powers, Jeffrey J.

    2016-04-08

    Molten salt reactors (MSRs) represent a class of reactors that use liquid salt, usually fluoride- or chloride-based, as either a coolant with a solid fuel (such as fluoride salt-cooled high temperature reactors) or as a combined coolant and fuel with fuel dissolved in a carrier salt. For liquid-fuelled MSRs, the salt can be processed online or in a batch mode to allow for removal of fission products as well as introduction of fissile fuel and fertile materials during reactor operation. The MSR is most commonly associated with the 233U/thorium fuel cycle, as the nuclear properties of 233U combined with themore » online removal of parasitic absorbers allow for the ability to design a thermal-spectrum breeder reactor; however, MSR concepts have been developed using all neutron energy spectra (thermal, intermediate, fast, and mixed-spectrum zoned concepts) and with a variety of fuels including uranium, thorium, plutonium, and minor actinides. Early MSR work was supported by a significant research and development (R&D) program that resulted in two experimental systems operating at ORNL in the 1960s, the Aircraft Reactor Experiment and the Molten Salt Reactor Experiment. Subsequent design studies in the 1970s focusing on thermal-spectrum thorium-fueled systems established reference concepts for two major design variants: (1) a molten salt breeder reactor (MSBR), with multiple configurations that could breed additional fissile material or maintain self-sustaining operation; and (2) a denatured molten salt reactor (DMSR) with enhanced proliferation-resistance. T MSRs has been selected as one of six most promising Generation IV systems and development activities have been seen in fast-spectrum MSRs, waste-burning MSRs, MSRs fueled with low-enriched uranium (LEU), as well as more traditional thorium fuel cycle-based MSRs. This study provides an historical background of MSR R&D efforts, surveys and summarizes many of the recent development, and provides analysis comparing

  20. Diffusion Welding of Alloys for Molten Salt Service - Status Report

    SciTech Connect

    Denis Clark; Ronald Mizia; Piyush Sabharwall

    2012-09-01

    The present work is concerned with heat exchanger development for molten salt service, including the proposed molten salt reactor (MSR), a homogeneous reactor in which the fuel is dissolved in a circulating fluid of molten salt. It is an outgrowth of recent work done under the Next Generation Nuclear Plant (NGNP) program; what the two reactor systems have in common is an inherently safe nuclear plant with a high outlet temperature that is useful for process heat as well as more conventional generation The NGNP program was tasked with investigating the application of a new generation of nuclear power plants to a variety of energy needs. One baseline reactor design for this program is a high temperature, gas-cooled reactor (HTGR), which provides many options for energy use. These might include the conventional Rankine cycle (steam turbine) generation of electricity, but also other methods: for example, Brayton cycle (gas turbine) electrical generation, and the direct use of the high temperatures characteristic of HTGR output for process heat in the chemical industry. Such process heat is currently generated by burning fossil fuels, and is a major contributor to the carbon footprint of the chemical and petrochemical industries. The HTGR, based on graphite fuel elements, can produce very high output temperatures; ideally, temperatures of 900 °C or even greater, which has significant energy advantages. Such temperatures are, of course, at the frontiers of materials limitations, at the upper end of the performance envelope of the metallic materials for which robust construction codes exist, and within the realm of ceramic materials, the fabrication and joining of which, on the scale of large energy systems, are at an earlier stage of development. A considerable amount of work was done in the diffusion welding of materials of interest for HTGR service with alloys such as 617 and 800H. The MSR output temperature is also materials limited, and is projected at about 700

  1. Diffusion Welding of Alloys for Molten Salt Service - Status Report

    SciTech Connect

    Denis Clark; Ronald Mizia

    2012-05-01

    The present work is concerned with heat exchanger development for molten salt service, including the proposed molten salt reactor (MSR), a homogeneous reactor in which the fuel is dissolved in a circulating fluid of molten salt. It is an outgrowth of recent work done under the Next Generation Nuclear Plant (NGNP) program; what the two reactor systems have in common is an inherently safe nuclear plant with a high outlet temperature that is useful for process heat as well as more conventional generation The NGNP program was tasked with investigating the application of a new generation of nuclear power plants to a variety of energy needs. One baseline reactor design for this program is a high temperature, gas-cooled reactor (HTGR), which provides many options for energy use. These might include the conventional Rankine cycle (steam turbine) generation of electricity, but also other methods: for example, Brayton cycle (gas turbine) electrical generation, and the direct use of the high temperatures characteristic of HTGR output for process heat in the chemical industry. Such process heat is currently generated by burning fossil fuels, and is a major contributor to the carbon footprint of the chemical and petrochemical industries. The HTGR, based on graphite fuel elements, can produce very high output temperatures; ideally, temperatures of 900 C or even greater, which has significant energy advantages. Such temperatures are, of course, at the frontiers of materials limitations, at the upper end of the performance envelope of the metallic materials for which robust construction codes exist, and within the realm of ceramic materials, the fabrication and joining of which, on the scale of large energy systems, are at an earlier stage of development. A considerable amount of work was done in the diffusion welding of materials of interest for HTGR service with alloys such as 617 and 800H. The MSR output temperature is also materials limited, and is projected at about 700 C

  2. Feet sunk in molten aluminium: The burn and its prevention.

    PubMed

    Alonso-Peña, David; Arnáiz-García, María Elena; Valero-Gasalla, Javier Luis; Arnáiz-García, Ana María; Campillo-Campaña, Ramón; Alonso-Peña, Javier; González-Santos, Jose María; Fernández-Díaz, Alaska Leonor; Arnáiz, Javier

    2015-08-01

    Nowadays, despite improvements in safety rules and inspections in the metal industry, foundry workers are not free from burn accidents. Injuries caused by molten metals include burns secondary to molten iron, aluminium, zinc, copper, brass, bronze, manganese, lead and steel. Molten aluminium is one of the most common causative agents of burns (60%); however, only a few publications exist concerning injuries from molten aluminium. The main mechanisms of lesion from molten aluminium include direct contact of the molten metal with the skin or through safety apparel, or when the metal splash burns through the pants and rolls downward along the leg. Herein, we report three cases of deep dermal burns after 'soaking' the foot in liquid aluminium and its evolutive features. This paper aims to show our experience in the management of burns due to molten aluminium. We describe the current management principles and the key features of injury prevention. Copyright © 2014 Elsevier Ltd and ISBI. All rights reserved.

  3. The use of molten salts as physical models for the study of solidification in metals and semiconductors

    NASA Technical Reports Server (NTRS)

    Koziol, Jurek K.; Sadoway, Donald R.

    1987-01-01

    It is presently noted that molten salts possess attributes rendering them attractive as physical models of cast metals in solidification studies. Molten alkali halides have an approximately correct Prandtl number for this modeling of metallic melts, and are transparent to visible light. Attention is given to solidification in the LiCl-KCl system, in order to determine whether such phenomena as solute rejection can be observed and characterized through the application of laser schlieren imaging.

  4. Synthesis and characterization of phosphates in molten systems Cs 2O-P 2O 5-CaO- MIII2O 3 ( MIII—Al, Fe, Cr)

    NASA Astrophysics Data System (ADS)

    Zatovsky, Igor V.; Strutynska, Nataliya Yu.; Baumer, Vyacheslav N.; Slobodyanik, Nikolay S.; Ogorodnyk, Ivan V.; Shishkin, Oleg V.

    2011-03-01

    The crystallization of complex phosphates from the melts of Cs 2O-P 2O 5-CaO- MIII2O 3 ( MIII—Al, Fe, Cr) systems have been investigated at fixed value Cs/P molar ratios equal to 0.7, 1.0 and 1.3 and Са/Р=0.2 and Ca/ МIII=1. The fields of crystallization of CsCaP 3O 9, β-Ca 2P 2O 7, Cs 2CaP 2O 7, Cs 3CaFe(P 2O 7) 2, Ca 9MIII(PO 4) 7 ( MIII—Fe, Cr), Cs 0.63Ca 9.63Fe 0.37(PO 4) 7 and CsCa 10(PO 4) 7 were determined. Obtained phosphates were investigated using powder X-ray diffraction and FTIR spectroscopy. Novel whitlockite-related phases CsCa 10(PO 4) 7 and Cs 0.63Ca 9.63Fe 0.37(PO 4) 7 have been characterized by single crystal X-ray diffraction: space group R3c, a=10.5536(5) and 10.5221(4) Å, с=37.2283(19) and 37.2405(17) Å, respectively.

  5. From molten salts to ionic liquids: a "nano" journey.

    PubMed

    Dupont, Jairton

    2011-11-15

    Ionic liquids (ILs), a special group of classical molten salts, are widely used in various fields of science. Historically, researchers have tested ILs out of curiosity or to improve a specific property in a particular system in many areas of chemistry or materials science. However, today, ILs are far from being simple chemical curiosities and sit at the center of various green industrial innovation processes, where they play important roles in materials extraction, reactive catalytic supports, spatial devices, and biotransformations. In this Account, we describe a journey into a nanostructured universe to better understand the unique properties of ionic liquids and their modern applications. Because molten salts have been known for centuries and have found limited uses, we try to explain why modern nonaqueous ILs deserve increased interest and curiosity. We discuss the characteristics that distinguish modern nonaqueous ILs and compare them with classical molten salts. One of the main differences between room temperature ILs, especially those based on imidazolium cations, and simple molten salts, is the molecular asymmetry built into at least one of the ions. This asymmetry in modern, nonaqueous ILs opposes the strong charge ordering due to ionic interactions that normally would cause the system to crystallize. In addition, the presence of a cooperative network of hydrogen bonds between the cations and anions induces structural directionality (the entropic effect). Therefore, modern ILs form preorganized structures, mainly through hydrogen bonding, that induce structural directionality. In contrast, classical salts form aggregates only through ionic bonds. In other words, weak interactions order the structures in modern ILs while charges order the structure within classical salts. ILs cannot be regarded as merely homogeneous solvents. In fact, ILs form extended hydrogen-bond networks with polar and nonpolar nano domains and therefore are by definition

  6. Turbulent Coagulation of Solid Particles in Molten Aluminium—Kinetics of Cluster Formation

    NASA Astrophysics Data System (ADS)

    Li, Tao; Shimasaki, Shin-ichi; Taniguchi, Shoji; Uesugi, Kentaro

    Removal of inclusions plays a key role in the process of aluminum recycling. Many research works focus on the behaviors of inclusions in molten metal, such as particle coagulation. To reveal its mechanism water model experiments have been performed by some researchers including the authors' group. In the present research, experiments of particle coagulation were carried out with molten Al including SiC particles in a mechanically agitated system. Particle coagulation and formation of clusters were observed under turbulent flow of the molten Al. The number of clusters in the metal decreased with agitating time whilst the size increased. 3-D analysis of the clusters in solidified Al was implemented by X-ray micro CT in SPring-8. A 3-D image analysis was adopted to a number of sliced 2-D images, and the size and structure of the SiC cluster were analyzed.

  7. Helium-cooled molten-salt fusion breeder

    SciTech Connect

    Moir, R.W.; Lee, J.D.; Fulton, F.J.; Huegel, F.; Neef, W.S. Jr.; Sherwood, A.E.; Berwald, D.H.; Whitley, R.H.; Wong, C.P.C.; Devan, J.H.

    1984-12-01

    We present a new conceptual design for a fusion reactor blanket that is intended to produce fissile material for fission power plants. Fast fission is suppressed by using beryllium instead of uranium to multiply neutrons. Thermal fission is suppressed by minimizing the fissile inventory. The molten-salt breeding medium (LiF + BeF/sub 2/ + ThF/sub 4/) is circulated through the blanket and to the on-line processing system where /sup 233/U and tritium are continuously removed. Helium cools the blanket and the austenitic steel tubes that contain the molten salt. Austenitic steel was chosen because of its ease of fabrication, adequate radiation-damage lifetime, and low corrosion by molten salt. We estimate that a breeder having 3000 MW of fusion power will produce 6500 kg of /sup 233/U per year. This amount is enough to provide makeup for 20 GWe of light-water reactors per year or twice that many high-temperature gas-cooled reactors or Canadian heavy-water reactors. Safety is enhanced because the afterheat is low and blanket materials do not react with air or water. The fusion breeder based on a pre-MARS tandem mirror is estimated to cost $4.9B or 2.35 times a light-water reactor of the same power. The estimated cost of the /sup 233/U produced is $40/g for fusion plants costing 2.35 times that of a light-water reactor if utility owned or $16/g if government owned.

  8. Domestic Material Content in Molten-Salt Concentrating Solar Power Plants

    SciTech Connect

    Turchi, Craig; Kurup, Parthiv; Akar, Sertac; Flores, Francisco

    2015-08-26

    This study lists material composition data for two concentrating solar power (CSP) plant designs: a molten-salt power tower and a hypothetical parabolic trough plant, both of which employ a molten salt for the heat transfer fluid (HTF) and thermal storage media. The two designs have equivalent generating and thermal energy storage capacities. The material content of the saltHTF trough plant was approximately 25% lower than a comparably sized conventional oil-HTF parabolic trough plant. The significant reduction in oil, salt, metal, and insulation mass by switching to a salt-HTF design is expected to reduce the capital cost and LCOE for the parabolic trough system.

  9. Progress in modeling solidification in molten salt coolants

    NASA Astrophysics Data System (ADS)

    Tano, Mauricio; Rubiolo, Pablo; Doche, Olivier

    2017-10-01

    Molten salts have been proposed as heat carrier media in the nuclear and concentrating solar power plants. Due to their high melting temperature, solidification of the salts is expected to occur during routine and accidental scenarios. Furthermore, passive safety systems based on the solidification of these salts are being studied. The following article presents new developments in the modeling of eutectic molten salts by means of a multiphase, multicomponent, phase-field model. Besides, an application of this methodology for the eutectic solidification process of the ternary system LiF-KF-NaF is presented. The model predictions are compared with a newly developed semi-analytical solution for directional eutectic solidification at stable growth rate. A good qualitative agreement is obtained between the two approaches. The results obtained with the phase-field model are then used for calculating the homogenized properties of the solid phase distribution. These properties can then be included in a mixture macroscale model, more suitable for industrial applications.

  10. Molten uranium dioxide structure and dynamics

    SciTech Connect

    Skinner, L. B.; Benmore, C. J.; Weber, Johann R.; Williamson, Mark A.; Tamalonis, Anthony J.; Hebden, Andrew S.; Wiencek, Thomas; Alderman, Oliver L. G.; Guthrie, Malcolm; Leibowitz, L.; Parise, John B.

    2014-11-20

    Uranium dioxide (UO2) is the major nuclear fuel component of fission power reactors. A key concern during severe accidents is the melting and leakage of radioactive UO2 as it corrodes through its zirconium cladding and steel containment. Yet, the very high temperatures (>3140 kelvin) and chemical reactivity of molten UO2 have prevented structural studies. In this work, we combine laser heating, sample levitation, and synchrotron x-rays to obtain pair distribution function measurements of hot solid and molten UO2. The hot solid shows a substantial increase in oxygen disorder around the lambda transition (2670 K) but negligible U-O coordination change. On melting, the average U-O coordination drops from 8 to 6.7 +/- 0.5. Molecular dynamics models refined to this structure predict higher U-U mobility than 8-coordinated melts.

  11. Method and apparatus for spraying molten materials

    DOEpatents

    Glovan, R.J.; Tierney, J.C.; McLean, L.L.; Johnson, L.L.; Nelson, G.L.; Lee, Y.M.

    1996-06-25

    A metal spray apparatus is provided with a supersonic nozzle. Molten metal is injected into a gas stream flowing through the nozzle under pressure. By varying the pressure of the injected metal, the droplet can be made in various selected sizes with each selected size having a high degree of size uniformity. A unique one piece graphite heater provides easily controlled uniformity of temperature in the nozzle and an attached tundish which holds the pressurized molten metal. A unique U-shaped gas heater provides extremely hot inlet gas temperatures to the nozzle. A particularly useful application of the spray apparatus is coating of threads of a fastener with a shape memory alloy. This permits a fastener to be easily inserted and removed but provides for a secure locking of the fastener in high temperature environments. 12 figs.

  12. Microphase segregation in molten randomly grafted copolymers

    NASA Astrophysics Data System (ADS)

    Qi, Shuyan; Chakraborty, Arup K.; Balsara, Nitash P.

    2001-08-01

    We study microphase ordering of molten randomly grafted copolymers (RGCs) by using a mean field theory and the replica method to calculate the quenched average. Our results illustrate that in the weak segregation limit (WSI), the optimal wave vector q* of the lamellar phase formed by molten RGCs, has a temperature dependence different from either linear random copolymers (LRCs) or diblock copolymers (DCPs): when close, but below the microphase separation transition (MST) temperature, q* increases sharply with decreasing temperature; then q* gradually acquires an asymptotic value determined by the length of the branch and the average distance between branch points on the backbone. Our results are compared with recent experiments, and the effects of chain architecture on the microphase separation characteristics of RGCs are delineated. Our results suggest a new method for controlling the microphase spacing by exploiting quenched disorder.

  13. Molten uranium dioxide structure and dynamics

    SciTech Connect

    Skinner, L. B.; Parise, J. B.; Benmore, C. J.; Weber, J. K.R.; Williamson, M. A.; Tamalonis, A.; Hebden, A.; Wiencek, T.; Alderman, O. L.G.; Guthrie, M.; Leibowitz, L.

    2014-11-21

    Uranium dioxide (UO2) is the major nuclear fuel component of fission power reactors. A key concern during severe accidents is the melting and leakage of radioactive UO2 as it corrodes through its zirconium cladding and steel containment. Yet, the very high temperatures (>3140 kelvin) and chemical reactivity of molten UO2 have prevented structural studies. In this work, we combine laser heating, sample levitation, and synchrotron x-rays to obtain pair distribution function measurements of hot solid and molten UO2. The hot solid shows a substantial increase in oxygen disorder around the lambda transition (2670 K) but negligible U-O coordination change. On melting, the average U-O coordination drops from 8 to 6.7 ± 0.5. Molecular dynamics models refined to this structure predict higher U-U mobility than 8-coordinated melts.

  14. Molten uranium dioxide structure and dynamics

    DOE PAGES

    Skinner, L. B.; Parise, J. B.; Benmore, C. J.; ...

    2014-11-21

    Uranium dioxide (UO2) is the major nuclear fuel component of fission power reactors. A key concern during severe accidents is the melting and leakage of radioactive UO2 as it corrodes through its zirconium cladding and steel containment. Yet, the very high temperatures (>3140 kelvin) and chemical reactivity of molten UO2 have prevented structural studies. In this work, we combine laser heating, sample levitation, and synchrotron x-rays to obtain pair distribution function measurements of hot solid and molten UO2. The hot solid shows a substantial increase in oxygen disorder around the lambda transition (2670 K) but negligible U-O coordination change. Onmore » melting, the average U-O coordination drops from 8 to 6.7 ± 0.5. Molecular dynamics models refined to this structure predict higher U-U mobility than 8-coordinated melts.« less

  15. Molten uranium dioxide structure and dynamics.

    PubMed

    Skinner, L B; Benmore, C J; Weber, J K R; Williamson, M A; Tamalonis, A; Hebden, A; Wiencek, T; Alderman, O L G; Guthrie, M; Leibowitz, L; Parise, J B

    2014-11-21

    Uranium dioxide (UO2) is the major nuclear fuel component of fission power reactors. A key concern during severe accidents is the melting and leakage of radioactive UO2 as it corrodes through its zirconium cladding and steel containment. Yet, the very high temperatures (>3140 kelvin) and chemical reactivity of molten UO2 have prevented structural studies. In this work, we combine laser heating, sample levitation, and synchrotron x-rays to obtain pair distribution function measurements of hot solid and molten UO2. The hot solid shows a substantial increase in oxygen disorder around the lambda transition (2670 K) but negligible U-O coordination change. On melting, the average U-O coordination drops from 8 to 6.7 ± 0.5. Molecular dynamics models refined to this structure predict higher U-U mobility than 8-coordinated melts. Copyright © 2014, American Association for the Advancement of Science.

  16. Molten Salt Thermal Energy Storage Systems

    NASA Technical Reports Server (NTRS)

    Maru, H. C.; Dullea, J. F.; Kardas, A.; Paul, L.; Marianowski, L. G.; Ong, E.; Sampath, V.; Huang, V. M.; Wolak, J. C.

    1978-01-01

    The feasibility of storing thermal energy at temperatures of 450 C to 535 C in the form of latent heat of fusion was examined for over 30 inorganic salts and salt mixtures. Alkali carbonate mixtures were chosen as phase-change storage materials in this temperature range because of their relatively high storage capacity and thermal conductivity, moderate cost, low volumetric expansion upon melting, low corrosivity, and good chemical stability. Means of improving heat conduction through the solid salt were explored.

  17. Molten-caustic-leaching system integration project

    SciTech Connect

    Not Available

    1991-10-21

    The overall strategy for this project is to allow for the earliest startup with a minimum of up front costs attributed to plant modifications. The plan is to implement only those modifications that are required in order that the plant can be operated in an integrated continuous manner and defer other modifications that will improve plant operation until needed. The necessary modifications are those affecting the operation of the vacuum filters and the evaporator that are critical to integrated operation. Analysis of the data from the one week of continuous around-the-clock testing plant showed 87% SO{sub 2} reduction and 93% ash removal while retaining 30% volatiles content. However, problems with filtration during the June test run (high level of coal fines) indicated that there was evidence that the Pittsburgh coal in our inventory might be weathered. Coal sample analysis showed an increase in sulfate sulfur and a decrease in heating value, also indicative weathering. TRW is proceeding with obtaining fresh coal to avoiding the problems associated with weathering. Approximately 4420 gallons of liquid wastes were shipped off-site for disposal during this reporting period. TRW is making plans to dispose of the remaining liquids and coal/caustic solids from the previous program. 3 tabs.

  18. Molten salt destruction of base hydrolysate

    SciTech Connect

    Watkins, B.E.; Kanna, R.L.; Chambers, R.D.; Upadhye, R.S.; Promeda, C.O.

    1996-10-01

    There is a great need for alternatives to open burn/open detonation of explosives and propellants from dismantled munitions. LANL has investigated the use of base hydrolysis for the demilitarization of explosives. Hydrolysates of Comp B, Octol, Tritonal, and PBXN-109 were processed in the pilot molten salt unit (in building 191). NOx and CO emissions were found to be low, except for CO from PBXN-109 processing. This report describes experimental results of the destruction of the base hydrolysates.

  19. Molten salt battery having inorganic paper separator

    DOEpatents

    Walker, Jr., Robert D.

    1977-01-01

    A high temperature secondary battery comprises an anode containing lithium, a cathode containing a chalcogen or chalcogenide, a molten salt electrolyte containing lithium ions, and a separator comprising a porous sheet comprising a homogenous mixture of 2-20 wt.% chrysotile asbestos fibers and the remainder inorganic material non-reactive with the battery components. The non-reactive material is present as fibers, powder, or a fiber-powder mixture.

  20. Electrolysis of aluminum sulfide in molten chlorides

    SciTech Connect

    Minh, N.Q.; Loutfy, R.O.; Yao, N.P.

    1982-01-01

    A laboratory-scale investigation of the production of aluminum by the electrolysis of aluminum sulfide in molten salt electrolytes has been carried out at Argonne National Laboratory. The solubility, electrochemical behavior, and electrolysis of Al/sub 2/S/sub 3/ were studied in MgCl/sub 2/-NaCl-KCl eutectic and in the eutectic containing AlCl/sub 3/ at 1023K.

  1. Molten Wax As A Dust Control Agent

    SciTech Connect

    Carter, E.E.

    2008-07-01

    Molten wax shows considerable promise as a fixative and dust control agent in demolition of radioactively contaminated facilities. Sticky molten wax, modified with special surfactants and wetting agents, is capable of not only coating materials but also penetrating into friable or dusty materials and making them incapable of becoming airborne during demolition. Wax also shows significant promise for stabilization of waste residuals that may be contained in buildings undergoing demolition. Some of the building materials that have been tested to date include concrete, wood, sheet-rock, fiber insulation, lime, rock, and paper. Protective clothing, clay, sand, sulfur, and bentonite clay have been tested as surrogates for certain waste materials that may be encountered during building demolition. The paper describes several potential applications of molten wax for dust control in demolition of radioactive contaminated facilities. As a case-study, this paper describes a research test performed for a pipeline closure project being completed by the Idaho Cleanup Project at the Idaho National Laboratory. The project plans to excavate and remove a section of buried Duriron drain piping containing highly radioactive and friable and 'flighty' waste residuals. A full-scale pipeline mockup containing simulated waste was buried in sand to simulate the direct-buried subsurface condition of the subject piping. The pipeline was pre-heated by drawing hot air through the line with a HEPA vacuum blower unit. Molten wax was pumped into the line and allowed to cool. The line was then broken apart in various places to evaluate the permeation performance of the wax. The wax fully permeated all the surrogate materials rendering them non-friable with a consistency similar to modeling clay. Based on the performance during the mockup, it is anticipated that the wax will be highly effective in controlling the spread of radiological contamination during pipe demolition activities. A larger test

  2. A Molten Salt Lithium-Oxygen Battery.

    PubMed

    Giordani, Vincent; Tozier, Dylan; Tan, Hongjin; Burke, Colin M; Gallant, Betar M; Uddin, Jasim; Greer, Julia R; McCloskey, Bryan D; Chase, Gregory V; Addison, Dan

    2016-03-02

    Despite the promise of extremely high theoretical capacity (2Li + O2 ↔ Li2O2, 1675 mAh per gram of oxygen), many challenges currently impede development of Li/O2 battery technology. Finding suitable electrode and electrolyte materials remains the most elusive challenge to date. A radical new approach is to replace volatile, unstable and air-intolerant organic electrolytes common to prior research in the field with alkali metal nitrate molten salt electrolytes and operate the battery above the liquidus temperature (>80 °C). Here we demonstrate an intermediate temperature Li/O2 battery using a lithium anode, a molten nitrate-based electrolyte (e.g., LiNO3-KNO3 eutectic) and a porous carbon O2 cathode with high energy efficiency (∼95%) and improved rate capability because the discharge product, lithium peroxide, is stable and moderately soluble in the molten salt electrolyte. The results, supported by essential state-of-the-art electrochemical and analytical techniques such as in situ pressure and gas analyses, scanning electron microscopy, rotating disk electrode voltammetry, demonstrate that Li2O2 electrochemically forms and decomposes upon cycling with discharge/charge overpotentials as low as 50 mV. We show that the cycle life of such batteries is limited only by carbon reactivity and by the uncontrolled precipitation of Li2O2, which eventually becomes electrically disconnected from the O2 electrode.

  3. Potentiometric Sensor for Real-Time Monitoring of Multivalent Ion Concentrations in Molten Salt

    SciTech Connect

    Peter A. Zink; Jan-Fong Jue; Brenda E. Serrano; Guy L. Fredrickson; Ben F. Cowan; Steven D. Herrmann; Shelly X. Li

    2010-07-01

    Electrorefining of spent metallic nuclear fuel in high temperature molten salt systems is a core technology in pyroprocessing, which in turn plays a critical role in the development of advanced fuel cycle technologies. In electrorefining, spent nuclear fuel is treated electrochemically in order to effect separations between uranium, noble metals, and active metals, which include the transuranics. The accumulation of active metals in a lithium chloride-potassium chloride (LiCl-KCl) eutectic molten salt electrolyte occurs at the expense of the UCl3-oxidant concentration in the electrolyte, which must be periodically replenished. Our interests lie with the accumulation of active metals in the molten salt electrolyte. The real-time monitoring of actinide concentrations in the molten salt electrolyte is highly desirable for controlling electrochemical operations and assuring materials control and accountancy. However, real-time monitoring is not possible with current methods for sampling and chemical analysis. A new solid-state electrochemical sensor is being developed for real-time monitoring of actinide ion concentrations in a molten salt electrorefiner. The ultimate function of the sensor is to monitor plutonium concentrations during electrorefining operations, but in this work gadolinium was employed as a surrogate material for plutonium. In a parametric study, polycrystalline sodium beta double-prime alumina (Na-ß?-alumina) discs and tubes were subject to vapor-phase exchange with gadolinium ions (Gd3+) using a gadolinium chloride salt (GdCl3) as a precursor to produce gadolinium beta double-prime alumina (Gd-ß?-alumina) samples. Electrochemical impedance spectroscopy and microstructural analysis were performed on the ion-exchanged discs to determine the relationship between ion exchange and Gd3+ ion conductivity. The ion-exchanged tubes were configured as potentiometric sensors in order to monitor real-time Gd3+ ion concentrations in mixtures of gadolinium

  4. Analyses of High Pressure Molten Debris Dispersion for a Typical PWR Plant

    SciTech Connect

    Osamu KAawabata; Mitsuhiro Kajimoto

    2006-07-01

    In such severe core damage accident, as small LOCAs with no ECCS injection or station blackout, in which the primary reactor system remains pressurized during core melt down, certain modes of vessel failure would lead to a high pressure ejection of molten core material. In case of a local failure of the lower head, the molten materials would initially be ejected into the cavity beneath the pressure vessel may subsequently be swept out from the cavity to the containment atmosphere and it might cause the early containment failure by direct contact of containment steel liner with core debris. When the contribution of a high-pressure scenario in a core damage frequency increases, early conditional containment failure probability may become large. In the present study, the verification analysis of PHOENICS code and the combining analysis with MELCOR and PHOENICS codes were performed to examine the debris dispersion behavior during high pressure melt ejection. The PHOENICS code which can treat thermal hydraulic phenomena, was applied to the verification analysis for melt dispersion experiments conducted by the Purdue university in the United States. A low pressure melt dispersion experiment at initial pressure 1.4 MPas used metal woods as a molten material was simulated. The analytical results with molten debris dispersion mostly from the model reactor cavity compartment showed an agreement with the experimental result, but the analysis result of a volumetric median diameter of the airborne debris droplets was estimated about 1.5 times of the experimental result. The injection rates of molten debris and steam after reactor vessel failure for a typical PWR plant were analyzed using the MELCOR code. In addition, PHOENICS was applied to a 3D analysis for debris dispersion with low primary pressure at the reactor vessel failure. The analysis result showed that almost all the molten debris were dispersed from the reactor vessel cavity compartment by about 45 seconds after the

  5. Crucible cast from beryllium oxide and refractory cement is impervious to flux and molten metal

    NASA Technical Reports Server (NTRS)

    Jastrzebski, Z. D.

    1966-01-01

    Crucible from a mixture of a beryllium oxide aggregate and hydraulic refractory cement, and coated with an impervious refractory oxide will not deteriorate in the presence of fused salt- molten metal mixtures such as uranium- magnesium-zinc-halide salt systems. Vessels cast by this process are used in the flux reduction of oxides of thorium and uranium.

  6. Preparation of Al-La Master Alloy by Thermite Reaction in NaF-NaCl-KCl Molten Salt

    NASA Astrophysics Data System (ADS)

    Jang, Poknam; Li, Hyonmo; Kim, Wenjae; Wang, Zhaowen; Liu, Fengguo

    2015-05-01

    A NaF-NaCl-KCl ternary system containing La2O3 was investigated for the preparation of Al-La master alloy by the thermite reaction method. The solubility of La2O3 in NaF-NaCl-KCl molten salt was determined by the method of isothermal solution saturation. Inductively coupled plasma-optical emission spectroscopy and x-ray diffraction (XRD) analyses were used to consider the content of La2O3 in molten salt and the supernatant composition of molten salt after dissolution of La2O3, respectively. The results showed that the content of NaF had a positive influence on the solubility of La2O3 in NaF-NaCl-KCl molten salts, and the solubility of La2O3 could reach 8.71 wt.% in molten salts of 50 wt.%NaF-50 wt.% (44 wt.%NaCl + 56 wt.%KCl). The XRD pattern of cooling molten salt indicated the formation of LaOF in molten salt, which was probably obtained by the reaction between NaF and La2O3. The kinetic study showed that the thermite reaction was in accord with a first-order reaction model. The main influence factors on La content in the Al-La master alloy product, including molten salt composition, amount of Al, concentration of La2O3, stirring, reduction time and temperature, were investigated by single-factor experimentation. The content of La in the Al-La master alloy could be reached to 10.1 wt.%.

  7. Electrochemical evidence on the molten globule conformation of cytochrome c.

    PubMed

    Pineda, T; Sevilla, J M; Román, A J; Blázquez, M

    1997-12-05

    To explore a new approach for characterizing the molten globule conformation, cyclic voltammetric studies of salt induced transitions at acidic pH of cyt c have been carried out. The use of modified electrodes has made the observation of direct electrochemistry in native cyt c possible. However, most of these electrodes do not show reversible responses at acidic pH, due to the fact that, for this system, a deprotonated electrode surface is needed. In these studies, we have used a 6-mercaptopurine and cysteine-modified gold electrodes which are effective for direct rapid electron transfer to cyt c, even in acid solutions. The change in the absorption bands of cyt c are used to monitor the conformational states and, hence, to compare the voltammetric results. Under the experimental conditions where the A state of cyt c is obtained, a reversible voltammetric signal is observed. The midpoint peak potentials are found to be very close to the formal potential of native cyt c. Results are discussed in terms of a cooperative two-state transition between the acid unfolded and the globular acidic states of cyt c. This finding establishes, for the first time, the similarity of both the native and the molten globule-like conformations in terms of its redox properties.

  8. Molten-salt fuel cells-Technical and economic challenges

    NASA Astrophysics Data System (ADS)

    Selman, J. Robert

    This paper presents a personal view of the status and research needs of the MCFC and other molten-salt fuel cells. After an overview of current MCFC performance, compared with performance and cost of other fuel cells, improvements in power density and lifetime as well as cost reduction are identified as key priorities to accelerate the commercialization of the MCFC. In spite of its unfavorable public image (compared to, in particular, PEMFC and planar SOFC) MCFC technology has progressed steadily and cost reduction has been significant. Large-scale commercialization, especially in the distributed generation and cogeneration market, remains a possibility but its chances are highly dependent on a forceful and consistent energy policy, for example taking into account the externalities associated with various modes of electric power production from fossil fuels. In spite of steady improvements in performance, important defects in fundamental knowledge remain about wetting properties, oxygen reduction kinetics, corrosion paths and control mechanisms. These must be addressed to stimulate further simplification of design and find solutions to lifetime issues. Recently, alternative concepts of molten-salt fuel cells have been capturing attention. The direct carbon fuel cell (DCFC), reviving an old concept, has caught the attention of energy system analysts and some important advances have been made in this technology. Direct CO and CH 4 oxidation have also been a focus of study. Finally, the potential of nanotechnology for high-temperature fuel cells should not be a priori excluded.

  9. Development of Molten Corium Using An Exothermic Chemical Reaction for the Molten- Fuel Moderator-Interaction Studies at Chalk River Laboratories

    SciTech Connect

    Nitheanandan, T.; Sanderson, D.B.; Kyle, G.; Farmer, M.

    2004-07-01

    Atomic Energy of Canada Limited (AECL) has partnered with Argonne National Laboratory to develop a corium thermite prototypical of Candu material and test the concept of ejecting {approx}25 kg of the molten material from a pressure tube with a driving pressure of 10 MPa. This development program has been completed and the technology transferred to AECL. Preparation for the molten-fuel moderator-interaction tests at AECL's Chalk River Laboratories is well underway. A mixture of 0.582 U/0.077 U{sub 3}O{sub 8}/0.151 Zr/0.19 CrO{sub 3} (wt%) as reactant chemicals has been demonstrated to produce a corium consisting of 0.73 UO{sub 2}/0.11 Zr/0.06 ZrO{sub 2}/0.10 Cr (wt%) at {approx}2400 deg. C. This is comparable to the target Candu specific corium of 0.9 UO{sub 2}/0.1 Zr (wt%), with limited oxidation. The peak melt temperature was confirmed from small-scale thermitic reaction tests. Several small-scale tests were completed to qualify the thermite to ensure operational safety and a quantifiable experimental outcome. The proposed molten-fuel moderator-interaction experiments at Chalk River Laboratories will consist of heating the thermite mixture inside a 1.14-m long insulated pressure tube. Once the molten material has reached the desired temperature of {approx}2400 deg. C, the pressure inside the tube will be raised to about 10 MPa, and the pressure tube will fail at a pre-machined flaw, ejecting the molten material into the surrounding tank of water. The test apparatus, instrumentation, data acquisition and control systems have been assembled, and a series of successful commissioning tests have been completed. (authors)

  10. Supported Molten Metal Membranes for Hydrogen Separation

    SciTech Connect

    Datta, Ravindra; Ma, Yi Hua; Yen, Pei-Shan; Deveau, Nicholas; Fishtik, Ilie; Mardilovich, Ivan

    2013-09-30

    We describe here our results on the feasibility of a novel dense metal membrane for hydrogen separation: Supported Molten Metal Membrane, or SMMM.1 The goal in this work was to develop these new membranes based on supporting thin films of low-melting, non- precious group metals, e.g., tin (Sn), indium (In), gallium (Ga), or their alloys, to provide a flux and selectivity of hydrogen that rivals the conventional but substantially more expensive palladium (Pd) or Pd alloy membranes, which are susceptible to poisoning by the many species in the coal-derived syngas, and further possess inadequate stability and limited operating temperature range. The novelty of the technology presented numerous challenges during the course of this project, however, mainly in the selection of appropriate supports, and in the fabrication of a stable membrane. While the wetting instability of the SMMM remains an issue, we did develop an adequate understanding of the interaction between molten metal films with porous supports that we were able to find appropriate supports. Thus, our preliminary results indicate that the Ga/SiC SMMM at 550 ºC has a permeance that is an order of magnitude higher than that of Pd, and exceeds the 2015 DOE target. To make practical SMM membranes, however, further improving the stability of the molten metal membrane is the next goal. For this, it is important to better understand the change in molten metal surface tension and contact angle as a function of temperature and gas-phase composition. A thermodynamic theory was, thus, developed, that is not only able to explain this change in the liquid-gas surface tension, but also the change in the solid-liquid surface tension as well as the contact angle. This fundamental understanding has allowed us to determine design characteristics to maintain stability in the face of changing gas composition. These designs are being developed. For further progress, it is also important to understand the nature of solution and

  11. Novel Molten Salts Thermal Energy Storage for Concentrating Solar Power Generation

    SciTech Connect

    Reddy, Ramana G.

    2013-10-23

    The explicit UA program objective is to develop low melting point (LMP) molten salt thermal energy storage media with high thermal energy storage density for sensible heat storage systems. The novel Low Melting Point (LMP) molten salts are targeted to have the following characteristics: 1. Lower melting point (MP) compared to current salts (<222ºC) 2. Higher energy density compared to current salts (>300 MJ/m3) 3. Lower power generation cost compared to current salt In terms of lower power costs, the program target the DOE's Solar Energy Technologies Program year 2020 goal to create systems that have the potential to reduce the cost of Thermal Energy Storage (TES) to less than $15/kWh-th and achieve round trip efficiencies greater than 93%. The project has completed the experimental investigations to determine the thermo-physical, long term thermal stability properties of the LMP molten salts and also corrosion studies of stainless steel in the candidate LMP molten salts. Heat transfer and fluid dynamics modeling have been conducted to identify heat transfer geometry and relative costs for TES systems that would utilize the primary LMP molten salt candidates. The project also proposes heat transfer geometry with relevant modifications to suit the usage of our molten salts as thermal energy storage and heat transfer fluids. The essential properties of the down-selected novel LMP molten salts to be considered for thermal storage in solar energy applications were experimentally determined, including melting point, heat capacity, thermal stability, density, viscosity, thermal conductivity, vapor pressure, and corrosion resistance of SS 316. The thermodynamic modeling was conducted to determine potential high temperature stable molten salt mixtures that have thermal stability up to 1000 °C. The thermo-physical properties of select potential high temperature stable (HMP) molten salt mixtures were also experimentally determined. All the salt mixtures align with the go

  12. Low temperature oxidation using support molten salt catalysts

    DOEpatents

    Weimer, Alan W.; Czerpak, Peter J.; Hilbert, Patrick M.

    2003-05-20

    Molten salt reactions are performed by supporting the molten salt on a particulate support and forming a fluidized bed of the supported salt particles. The method is particularly suitable for combusting hydrocarbon fuels at reduced temperatures, so that the formation NO.sub.x species is reduced. When certain preferred salts are used, such as alkali metal carbonates, sulfur and halide species can be captured by the molten salt, thereby reducing SO.sub.x and HCl emissions.

  13. Interaction between Oxygen and Molten Carbonate: A DFT Study

    DTIC Science & Technology

    2011-11-01

    rate of the oxygen ion from the electrolyte to the cathode is largely limited due to small surface area. With the addition of molten carbonate to the...REPORT Interaction between Oxygen and Molten Carbonate: A DFT Study 14. ABSTRACT 16. SECURITY CLASSIFICATION OF: Student Senior Thesis by Gladney...Office P.O. Box 12211 Research Triangle Park, NC 27709-2211 15. SUBJECT TERMS Oxygen, Molten Carbonate, DFT, Molecular Modeling Arianna Gladney

  14. Molten salt bath circulation design for an electrolytic cell

    DOEpatents

    Dawless, Robert K.; LaCamera, Alfred F.; Troup, R. Lee; Ray, Siba P.; Hosler, Robert B.

    1999-01-01

    An electrolytic cell for reduction of a metal oxide to a metal and oxygen has an inert anode and an upwardly angled roof covering the inert mode. The angled roof diverts oxygen bubbles into an upcomer channel, thereby agitating a molten salt bath in the upcomer channel and improving dissolution of a metal oxide in the molten salt bath. The molten salt bath has a lower velocity adjacent the inert anode in order to minimize corrosion by substances in the bath. A particularly preferred cell produces aluminum by electrolysis of alumina in a molten salt bath containing aluminum fluoride and sodium fluoride.

  15. Molten salt bath circulation design for an electrolytic cell

    DOEpatents

    Dawless, R.K.; LaCamera, A.F.; Troup, R.L.; Ray, S.P.; Hosler, R.B.

    1999-08-17

    An electrolytic cell for reduction of a metal oxide to a metal and oxygen has an inert anode and an upwardly angled roof covering the inert mode. The angled roof diverts oxygen bubbles into an upcomer channel, thereby agitating a molten salt bath in the upcomer channel and improving dissolution of a metal oxide in the molten salt bath. The molten salt bath has a lower velocity adjacent the inert anode in order to minimize corrosion by substances in the bath. A particularly preferred cell produces aluminum by electrolysis of alumina in a molten salt bath containing aluminum fluoride and sodium fluoride. 4 figs.

  16. Crust formation and its effect on the molten pool coolability

    SciTech Connect

    Park, R.J.; Lee, S.J.; Sim, S.K.

    1995-09-01

    Experimental and analytical studies of the crust formation and its effect on the molten pool coolability have been performed to examine the crust formation process as a function of boundary temperatures as well as to investigate heat transfer characteristics between molten pool and overlying water in order to evaluate coolability of the molten pool. The experimental test results have shown that the surface temperature of the bottom plate is a dominant parameter in the crust formation process of the molten pool. It is also found that the crust thickness of the case with direct coolant injection into the molten pool is greater than that of the case with a heat exchanger. Increasing mass flow rate of direct coolant injection to the molten pool does not affect the temperature of molten pool after the crust has been formed in the molten pool because the crust behaves as a thermal barrier. The Nusselt number between the molten pool and the coolant of the case with no crust formation is greater than that of the case with crust formation. The results of FLOW-3D analyses have shown that the temperature distribution contributes to the crust formation process due to Rayleigh-Benard natural convection flow.

  17. Electrochemical cell utilizing molten alkali metal electrode-reactant

    DOEpatents

    Virkar, Anil V.; Miller, Gerald R.

    1983-11-04

    An improved electrochemical cell comprising an additive-modified molten alkali metal electrode-reactant and/or electrolyte is disclosed. Various electrochemical cells employing a molten alkali metal, e.g., sodium, electrode in contact with a cationically conductive ceramic membrane experience a lower resistance and a lower temperature coefficient of resistance whenever small amounts of selenium are present at the interface of the electrolyte and the molten alkali metal. Further, cells having small amounts of selenium present at the electrolyte-molten metal interface exhibit less degradation of the electrolyte under long term cycling conditions.

  18. Behavior of Stabilized Zirconia in Molten Sodium Sulfate.

    DTIC Science & Technology

    ZIRCONIUM OXIDES, *CHEMICAL ATTACK(DEGRADATION), *MOLTEN SALTS , MICROSTRUCTURE, MICROSCOPY, ELECTRON MICROSCOPY, ADDITIVES, SULFATES, YTTRIUM OXIDES, CALCIUM OXIDES, MAGNESIUM OXIDES, SODIUM COMPOUNDS.

  19. Industrial use of molten nitrate/nitrite salts

    SciTech Connect

    Carling, R.W.; Mar, R.W.

    1981-12-01

    Nitrate salts have been used for years as a high-temperature heat transfer medium in the chemical and metal industries. This experience is often cited as an argument for the use of these salts in large-scale solar energy systems. However, this industrial experience has not been well documented and a study was carried out to provide such information to the solar community and to determine the applicability of this data base. Seven different industrial plants were visited and the plant operators were interviewed with regard to operating history and experience. In all cases the molten salt systems operate without problems. However, it is not possible to apply the base of industrial experience directly to solar thermal energy applications because of differences in operating temperature, salt composition, alloys used, and thermal/mechanical conditions.

  20. Molten salt thermal energy storage for utility peaking loads

    NASA Technical Reports Server (NTRS)

    Ferrara, A.; Haslett, R.; Joyce, J.

    1977-01-01

    This paper considers the use of thermal energy storage (TES) in molten salts to increase the capacity of power plants. Five existing fossil and nuclear electric utility plants were selected as representative of current technology. A review of system load diagrams indicated that TES to meet loads over 95% of peak was a reasonable goal. Alternate TES heat exchanger locations were evaluated, showing that the stored energy should be used either for feedwater heating or to generate steam for an auxiliary power cycle. Specific salts for each concept are recommended. Design layouts were prepared for one plant, and it was shown that a TES tube/shell heat exchanger system could provide about 7% peaking capability at lower cost than adding steam generation capacity. Promising alternate heat exchanger concepts were also identified.

  1. Cooling molten salt reactors using “gas-lift”

    SciTech Connect

    Zitek, Pavel E-mail: klimko@kke.zcu.cz; Valenta, Vaclav E-mail: klimko@kke.zcu.cz; Klimko, Marek E-mail: klimko@kke.zcu.cz

    2014-08-06

    This study briefly describes the selection of a type of two-phase flow, suitable for intensifying the natural flow of nuclear reactors with liquid fuel - cooling mixture molten salts and the description of a “Two-phase flow demonstrator” (TFD) used for experimental study of the “gas-lift” system and its influence on the support of natural convection. The measuring device and the application of the TDF device is described. The work serves as a model system for “gas-lift” (replacing the classic pump in the primary circuit) for high temperature MSR planned for hydrogen production. An experimental facility was proposed on the basis of which is currently being built an experimental loop containing the generator, separator bubbles and necessary accessories. This loop will model the removal of gaseous fission products and tritium. The cleaning of the fuel mixture of fluoride salts eliminates problems from Xenon poisoning in classical reactors.

  2. Anode composite for molten carbonate fuel cell

    DOEpatents

    Iacovangelo, Charles D.; Zarnoch, Kenneth P.

    1983-01-01

    An anode composite useful for a molten carbonate fuel cell comprised of a porous sintered metallic anode component having a porous bubble pressure barrier integrally sintered to one face thereof, said barrier being comprised of metal coated ceramic particles sintered together and to said anode by means of said metal coating, said metal coating enveloping said ceramic particle and being selected from the group consisting of nickel, copper and alloys thereof, the median pore size of the barrier being significantly smaller than that of the anode.

  3. Molten Salt Techniques for Reproducible Excess Heat

    DTIC Science & Technology

    1994-01-05

    International Conference on Cold Fusion , it seems dear to me that D-D fusion was not the origin of the anomalous effects that we have observed in this... Cold Fusion , December 6-9, 1993, Lahaina, Maui, HI, M. C. H. McKubre and T. Passell, ed., Electric Power Research Institute, CA. 6. [Tech. Report #5...Conference on. Cold Fusion , December 6-9, 1993, Lahaina, Maui, HI. 7. [Tech. Report #6, to be submitted] B. Y. Liaw. "Molten Salt Techniques for

  4. Electrically conductive containment vessel for molten aluminum

    DOEpatents

    Holcombe, Cressie E.; Scott, Donald G.

    1985-01-01

    The present invention is directed to a containment vessel which is particularly useful in melting aluminum. The vessel of the present invention is a multilayered vessel characterized by being electrically conductive, essentially nonwettable by and nonreactive with molten aluminum. The vessel is formed by coating a tantalum substrate of a suitable configuration with a mixture of yttria and particulate metal borides. The yttria in the coating inhibits the wetting of the coating while the boride particulate material provides the electrical conductivity through the vessel. The vessel of the present invention is particularly suitable for use in melting aluminum by ion bombardment.

  5. Electrically conductive containment vessel for molten aluminum

    DOEpatents

    Holcombe, C.E.; Scott, D.G.

    1984-06-25

    The present invention is directed to a containment vessel which is particularly useful in melting aluminum. The vessel of the present invention is a multilayered vessel characterized by being electrically conductive, essentially nonwettable by and nonreactive with molten aluminum. The vessel is formed by coating a tantalum substrate of a suitable configuration with a mixture of yttria and particulate metal 10 borides. The yttria in the coating inhibits the wetting of the coating while the boride particulate material provides the electrical conductivity through the vessel. The vessel of the present invention is particularly suitable for use in melting aluminum by ion bombardment.

  6. Purification using high pressure molten aluminum

    NASA Astrophysics Data System (ADS)

    Sample, Vivek M.; Cassada, William A.

    A novel technique has been developed to separate eutectic forming elements using a continuous supply of high pressure molten aluminum. In this continuous process, enriched liquid in the mushy zone is selectively expelled from the solidifying mold through a permeable membrane. The fraction of expelled liquid and the level of purification attained can be controlled in real time. Applications of this technique for refining smelter grade aluminum as well as recycling aluminum scrap are being explored. Unique aspects and advantages of the process will be discussed.

  7. Thermal-hydraulics of internally heated molten salts and application to the Molten Salt Fast Reactor

    NASA Astrophysics Data System (ADS)

    Fiorina, Carlo; Cammi, Antonio; Luzzi, Lelio; Mikityuk, Konstantin; Ninokata, Hisashi; Ricotti, Marco E.

    2014-04-01

    The Molten Salt Reactors (MSR) are an innovative kind of nuclear reactors and are presently considered in the framework of the Generation IV International Forum (GIF-IV) for their promising performances in terms of low resource utilization, waste minimization and enhanced safety. A unique feature of MSRs is that molten fluoride salts play the distinctive role of both fuel (heat source) and coolant. The presence of an internal heat generation perturbs the temperature field and consequences are to be expected on the heat transfer characteristics of the molten salts. In this paper, the problem of heat transfer for internally heated fluids in a straight circular channel is first faced on a theoretical ground. The effect of internal heat generation is demonstrated to be described by a corrective factor applied to traditional correlations for the Nusselt number. It is shown that the corrective factor can be fully characterized by making explicit the dependency on Reynolds and Prandtl numbers. On this basis, a preliminary correlation is proposed for the case of molten fluoride salts by interpolating the results provided by an analytic approach previously developed at the Politecnico di Milano. The experimental facility and the related measuring procedure for testing the proposed correlation are then presented. Finally, the developed correlation is used to carry out a parametric investigation on the effect of internal heat generation on the main out-of-core components of the Molten Salt Fast Reactor (MSFR), the reference circulating-fuel MSR design in the GIF-IV. The volumetric power determines higher temperatures at the channel wall, but the effect is significant only in case of large diameters and/or low velocities.

  8. Oxygen electrode reaction in molten carbonate fuel cells. Final report, September 15, 1987--September 14, 1990

    SciTech Connect

    Dave, Bhasker B.

    1992-07-07

    Molten carbonate fuel cell system is a leading candidate for the utility power generation because of its high efficiency for fuel to AC power conversion, capability for an internal reforming, and a very low environmental impact. However, the performance of the molten carbonate fuel cell is limited by the oxygen reduction reaction and the cell life time is limited by the stability of the cathode material. An elucidation of oxygen reduction reaction in molten alkali carbonate is essential because overpotential losses in the molten carbonate fuel cell are considerably greater at the oxygen cathode than at the fuel anode. Oxygen reduction on a fully-immersed gold electrode in a lithium carbonate melt was investigated by electrochemical impedance spectroscopy and cyclic voltammetry to determine electrode kinetic and mass transfer parameters. The dependences of electrode kinetic and mass transfer parameters on gas composition and temperature were examined to determine the reaction orders and the activation energies. The results showed that oxygen reduction in a pure lithium carbonate melt occurs via the peroxide mechanism. A mass transfer parameter, DO1/2CO, estimated by the cyclic voltammetry concurred with that calculated by the EIS technique. The temperature dependence of the exchange current density and the product DO1/2CO were examined and the apparent activation energies were determined to be about 122 and 175 kJ/ mol, respectively.

  9. Apparatus and Method for Increasing the Diameter of Metal Alloy Wires Within a Molten Metal Pool

    DOEpatents

    Hartman, Alan D.; Argetsinger, Edward R.; Hansen, Jeffrey S.; Paige, Jack I.; King, Paul E.; Turner, Paul C.

    2002-01-29

    In a dip forming process the core material to be coated is introduced directly into a source block of coating material eliminating the need for a bushing entrance component. The process containment vessel or crucible is heated so that only a portion of the coating material becomes molten, leaving a solid portion of material as the entrance port of, and seal around, the core material. The crucible can contain molten and solid metals and is especially useful when coating core material with reactive metals. The source block of coating material has been machined to include a close tolerance hole of a size and shape to closely fit the core material. The core material moves first through the solid portion of the source block of coating material where the close tolerance hole has been machined, then through a solid/molten interface, and finally through the molten phase where the diameter of the core material is increased. The crucible may or may not require water-cooling depending upon the type of material used in crucible construction. The system may operate under vacuum, partial vacuum, atmospheric pressure, or positive pressure depending upon the type of source material being used.

  10. Apparatus and method for increasing the diameter of metal alloy wires within a molten metal pool

    DOEpatents

    Hartman, Alan D.; Argetsinger, Edward R.; Hansen, Jeffrey S.; Paige, Jack I.; King, Paul E.; Turner, Paul C.

    2002-01-29

    In a dip forming process the core material to be coated is introduced directly into a source block of coating material eliminating the need for a bushing entrance component. The process containment vessel or crucible is heated so that only a portion of the coating material becomes molten, leaving a solid portion of material as the entrance port of, and seal around, the core material. The crucible can contain molten and solid metals and is especially useful when coating core material with reactive metals. The source block of coating material has been machined to include a close tolerance hole of a size and shape to closely fit the core material. The core material moves first through the solid portion of the source block of coating material where the close tolerance hole has been machined, then through a solid/molten interface, and finally through the molten phase where the diameter of the core material is increased. The crucible may or may not require water-cooling depending upon the type of material used in crucible construction. The system may operate under vacuum, partial vacuum, atmospheric pressure, or positive pressure depending upon the type of source material being used.

  11. Investigation of molten metal droplet deposition and solidification for 3D printing techniques

    NASA Astrophysics Data System (ADS)

    Wang, Chien-Hsun; Tsai, Ho-Lin; Wu, Yu-Che; Hwang, Weng-Sing

    2016-09-01

    This study investigated the transient transport phenomenon during the pile up of molten lead-free solder via the inkjet printing method. With regard to the droplet impact velocity, the distance from nozzle to substrate can be controlled by using the pulse voltage and distance control apparatus. A high-speed digital camera was used to record the solder impact and examine the accuracy of the pile up. These impact conditions correspond to We  =  2.1-15.1 and Oh  =  5.4  ×  10-3-3.8  ×  10-3. The effects of impact velocity and relative distance between two types of molten droplets on the shape of the impact mode are examined. The results show that the optimal parameters of the distance from nozzle to substrate and the spreading factor in this experiment are 0.5 mm and 1.33. The diameter, volume and velocity of the inkjet solder droplet are around 37-65 μm, 25-144 picoliters, and 2.0-3.7 m s-1, respectively. The vertical and inclined column structures of molten lead-free solder can be fabricated using piezoelectric ink-jet printing systems. The end-shapes of the 3D micro structure have been found to be dependent upon the distance from nozzle to substrate and the impact velocity of the molten lead-free solder droplet.

  12. On purpose simulation model for molten salt CSP parabolic trough

    NASA Astrophysics Data System (ADS)

    Caranese, Carlo; Matino, Francesca; Maccari, Augusto

    2017-06-01

    The utilization of computer codes and simulation software is one of the fundamental aspects for the development of any kind of technology and, in particular, in CSP sector for researchers, energy institutions, EPC and others stakeholders. In that extent, several models for the simulation of CSP plant have been developed with different main objectives (dynamic simulation, productivity analysis, techno economic optimization, etc.), each of which has shown its own validity and suitability. Some of those models have been designed to study several plant configurations taking into account different CSP plant technologies (Parabolic trough, Linear Fresnel, Solar Tower or Dish) and different settings for the heat transfer fluid, the thermal storage systems and for the overall plant operating logic. Due to a lack of direct experience of Molten Salt Parabolic Trough (MSPT) commercial plant operation, most of the simulation tools do not foresee a suitable management of the thermal energy storage logic and of the solar field freeze protection system, but follow standard schemes. ASSALT, Ase Software for SALT csp plants, has been developed to improve MSPT plant's simulations, by exploiting the most correct operational strategies in order to provide more accurate technical and economical results. In particular, ASSALT applies MSPT specific control logics for the electric energy production and delivery strategy as well as the operation modes of the Solar Field in off-normal sunshine condition. With this approach, the estimated plant efficiency is increased and the electricity consumptions required for the plant operation and management is drastically reduced. Here we present a first comparative study on a real case 55 MWe Molten Salt Parabolic Trough CSP plant placed in the Tibetan highlands, using ASSALT and SAM (System Advisor Model), which is a commercially available simulation tool.

  13. Molten iron containing vessel with improved refractory lining

    SciTech Connect

    Coordes, H.; Oberbach, M.

    1984-02-21

    A molten iron containing vessel includes a refractory fireproof inner lining of dolomite bricks and bauxite bricks. The lining includes magnesia bricks positioned between the dolomite and bauxite bricks, thereby avoiding contact reactions between the dolomite and bauxite. A gas permeable brick member extends through an end portion of the vessel for injecting a gas into the molten iron contained therein.

  14. Method of making molten carbonate fuel cell ceramic matrix tape

    DOEpatents

    Maricle, Donald L.; Putnam, Gary C.; Stewart, Jr., Robert C.

    1984-10-23

    A method of making a thin, flexible, pliable matrix material for a molten carbonate fuel cell is described. The method comprises admixing particles inert in the molten carbonate environment with an organic polymer binder and ceramic particle. The composition is applied to a mold surface and dried, and the formed compliant matrix material removed.

  15. Pendant-Drop Surface-Tension Measurement On Molten Metal

    NASA Technical Reports Server (NTRS)

    Man, Kin Fung; Thiessen, David

    1996-01-01

    Method of measuring surface tension of molten metal based on pendant-drop method implemented in quasi-containerless manner and augmented with digital processing of image data. Electrons bombard lower end of sample rod in vacuum, generating hanging drop of molten metal. Surface tension of drop computed from its shape. Technique minimizes effects of contamination.

  16. Thermal conductivity of molten salt-based nanofluid

    NASA Astrophysics Data System (ADS)

    Ueki, Yoshitaka; Fujita, Naoyuki; Kawai, Masaya; Shibahara, Masahiko

    2017-05-01

    Nanoparticle dispersed fluids, nanofluids, have been widely investigated. However, thermal conductivity of molten salt-based nanofluid had never been measured and investigated yet. Since molten salts are high Prandtl number fluids, it is necessary to enhance heat transfer of the molten salts when they are employed as coolants. Therefore, in the present study we produced a molten salt-based nanofluid, and measured its thermal conductivity to demonstrate the molten salt-based nanofluid was able to enhance its own thermal conductivity. We employed Heat Transfer Salt (HTS: 40 wt% NaNO2, 7 wt% NaNO3, and 53 wt% KNO3) as a base fluid since it was a typical example of molten salts. We mixed HTS with silicon carbide nanoparticles, which was a molten salt-based nanofluid, and investigated change in thermal conductivity by mixing nanoparticle by means of transient hot-wire method. We found that, at a particle volume fraction of 0.72%, the effective thermal conductivity increased by 13% at 200oC. Compared with Wiener equations, and Hashin-Shtrikman equations, we confirmed that the measured value was located in between the theoretical upper and lower limits of nanofluids thermal conductivity. Based on this, we concluded that mixing nanoparticle with a molten salt was able to enhance its thermal conductivity.

  17. Production of Oxygen from Lunar Regolith using Molten Oxide Electrolysis

    NASA Technical Reports Server (NTRS)

    Sibille, Laurent; Sadoway, Donald R.; Sirk, Aislinn; Tripathy, Prabhat; Melendez, Orlando; Standish, Evan; Dominquez, Jesus A.; Stefanescu, Doru M.; Curreri, Peter A.; Poizeau, Sophie

    2009-01-01

    This slide presentation reviews the possible use of molten oxide electrolysis to extract oxygen from the Lunar Regolith. The presentation asserts that molten regolith electrolysis has advanced to be a useful method for production of oxygen and metals in situ on the Moon. The work has demonstrated an 8 hour batch of electrolysis at 5 amps using Iridium inert anodes.

  18. Molten Salt Fuel Cycle Requirements for ADTT Applications

    SciTech Connect

    Williams, D. F.; Del Cul, G. D.; Toth, L. M.

    1999-06-07

    The operation of an ADT system with the associated nuclear reactions has a profound effect upon the chemistry of the fuel - especially with regards to container compatibility and the chemical separations that may be required. The container can be protected by maintaining the redox chemistry within a relatively narrow, non-corrosive window. Neutron economy as well as other factors require a sophisticated regime of fission product separations. Neither of these control requirements has been demonstrated on the scale or degree of sophistication necessary to support an ADT device. We review the present situation with respect to fluoride salts, and focus on the critical issues in these areas which must be addressed. One requirement for advancement in this area - a supply of suitable materials - will soon be fulfilled by the remediation of ORNL's Molten Salt Reactor Experiment, and the removal of a total of 11,000 kg of enriched (Li-7 > 99.9%) coolant, flush, and fuel salts.

  19. Pump for molten metal or other fluid

    DOEpatents

    Horton, James A.; Brown, Donald L.

    1994-01-01

    A pump having no moving parts which can be used to pump high temperature molten metal or other fluids in a vacuum or low pressure environment, and a method for pumping such fluids. The pump combines elements of a bubble pump with a trap which isolates the vacuum or low pressure region from the gas used to create the bubbles. When used in a vacuum the trap prevents the pumping gas from escaping into the isolated region and thereby reducing the quality of the vacuum. The pump includes a channel in which a pumping gas is forced under pressure into a cavity where bubbles are formed. The cavity is in contact with a reservoir which contains the molten metal or other fluid which is to be pumped. The bubbles rise up into a column (or pump tube) carrying the fluid with them. At the top of the column is located a deflector which causes the bubbles to burst and the drops of pumped fluid to fall into a trap. The fluid accumulates in the trap, eventually forcing its way to an outlet. A roughing pump can be used to withdraw the pumping gas from the top of the column and assist with maintaining the vacuum or low pressure environment.

  20. Simple shear deformation of partially molten aplite

    NASA Astrophysics Data System (ADS)

    Stipp, Michael; Tullis, Jan; Berger, Alfons

    2013-04-01

    The tectonic processes which are important for melt distribution and transport in the intermediate and lower crust and which can result in crustal weakening are not yet well understood. Natural migmatites are usually overprinted by annealing and retrogression during uplift and exhumation, largely obliterating the deformation structures and microstructures of their partially molten history. Deformation experiments on partially molten crustal rocks have so far been conducted in pure shear geometry and mostly under low confining pressures in the brittle deformation field, both of which are not representative of nature. We carried out deformation experiments in simple shear that predominates in the crust and especially crustal shear zones. Undrained experiments were carried out on Enfield aplite at ~1.5 GPa, 900° -1000° C, and ˜ 5*10-6 s-1, conditions which favor crystal plastic deformation of quartz and feldspar (Dell'Angelo and Tullis, 1988). Sample slices 1.0-1.5 mm thick were placed between the shear pistons with the shear plane at a 45° -angle to the compression direction. Maximum shear strain in the experiments is ? ?2.8. Despite difficulties in controlling the melt content by varying the amount of added water, we were able to achieve the full range of brittle to crystal plastic deformation mechanisms. With decreasing melt content Enfield aplite displays a transition from discrete fracturing at a high angle (~70-90° ) to the shear plane (>20 vol.% melt), to cataclastic shearing (10-20 vol.% melt) and to crystal plastic deformation (

  1. Transient simulation of molten salt central receiver

    NASA Astrophysics Data System (ADS)

    Doupis, Dimitri; Wang, Chuan; Carcorze-Soto, Jorge; Chen, Yen-Ming; Maggi, Andrea; Losito, Matteo; Clark, Michael

    2016-05-01

    Alstom is developing concentrated solar power (CSP) utilizing 60/40wt% NaNO3-KNO3 molten salt as the working fluid in a tower receiver for the global renewable energy market. In the CSP power generation cycle, receivers undergo a daily cyclic operation due to the transient nature of solar energy. Development of robust and efficient start-up and shut-down procedures is critical to avoiding component failures due to mechanical fatigue resulting from thermal transients, thus maintaining the performance and availability of the CSP plant. The Molten Salt Central Receiver (MSCR) is subject to thermal transients during normal daily operation, a cycle that includes warmup, filling, operation, draining, and shutdown. This paper describes a study to leverage dynamic simulation and finite element analysis (FEA) in development of start-up, shutdown, and transient operation concepts for the MSCR. The results of the FEA also verify the robustness of the MSCR design to the thermal transients anticipated during the operation of the plant.

  2. Does Mercury have a molten core

    NASA Technical Reports Server (NTRS)

    Fricker, P. E.; Reynolds, R. T.; Summers, A. L.; Cassen, P. M.

    1976-01-01

    The question of whether or not Mercury could contain a molten metallic core is investigated by studying the possible thermal evolution of a metallic core in that planet. The calculations involve the solution of the equation of heat conduction for a spherically symmetric body with internal heat sources, modifications to take account of the latent heat of fusion as well as the redistribution of radioactive heat sources as a consequence of melting, the terrestrial Fe/U ratio, and a Th/U ratio of 3.7. The temperature profile predicted by the calculations for a period of 4.6 billion years indicates that the inner 1400 km of the core would now be solid while the outer 500 km would be molten. It is emphasized that this result is a direct consequence of a discontinuity in melting temperatures at the core-mantle boundary and that although a dynamo is possible, it would have to be driven mechanically rather than by thermal convection.

  3. Preliminary Neutronics Design Studies for a Molten Salt Blanket LIFE Engine

    SciTech Connect

    Powers, J

    2008-10-23

    The Laser Inertial Confinement Fusion Fission Energy (LIFE) Program being developed at Lawrence Livermore National Laboratory (LLNL) aims to design a hybrid fission-fusion subcritical nuclear engine that uses a laser-driven Inertial Confinement Fusion (ICF) system to drive a subcritical fission blanket. This combined fusion-fission hybrid system could be used for generating electricity, material transmutation or incineration, or other applications. LIFE does not require enriched fuel since it is a sub-critical system and LIFE can sustain power operation beyond the burnup levels at which typical fission reactors need to be refueled. In light of these factors, numerous options have been suggested and are being investigated. Options being investigated include fueling LIFE engines with spent nuclear fuel to aid in disposal/incineration of commercial spent nuclear fuel or using depleted uranium or thorium fueled options to enhance proliferation resistance and utilize non-fissile materials [1]. LIFE engine blanket designs using a molten salt fuel system represent one area of investigation. Possible applications of a LIFE engine with a molten salt blanket include uses as a spent nuclear fuel burner, fissile fuel breeding platform, and providing a backup alternative to other LIFE engine blanket designs using TRISO fuel particles in case the TRISO particles are found to be unable to withstand the irradiation they will be subjected to. These molten salts consist of a mixture of LiF with UF{sub 4} or ThF{sub 4} or some combination thereof. Future systems could look at using PuF{sub 3} or PuF{sub 4} as well, though no work on such system with initial plutonium loadings has been performed for studies documented in this report. The purpose of this report is to document preliminary neutronics design studies performed to support the development of a molten salt blanket LIFE engine option, as part of the LIFE Program being performed at Lawrence Livermore National laboratory

  4. Impact, thermal, and shock sensitivity of molten TNT and of asphalt-contaminated molten TNT

    SciTech Connect

    Mainiero, R.J.; Miron, Y.; Kwak, S.S.W.; Kopera, L.H.; Wheeler, J.Q.

    1996-12-01

    The research reported here was part of an effort to evaluate the safety of a process to recover TNT from MK-9 depth bombs by the autoclave meltout process. In this process the depth bombs are heated to 121 C so that the TNT will melt and run into a vat. Unfortunately, asphalt lining the inside surface of the bomb also melts and flows out with the TNT. Testing was conducted on molten TNT and molten TNT contaminated with 2 pct asphalt at 90, 100, 110, 120, 125, and 130 C. In the liquid drop test apparatus with a 2-kg weight, the molten TNT yielded a 50 pct probability of initiation at a drop height of 6.5 cm at 110 C, decreasing to 4.5 cm at 130 C. Asphalt-contaminated TNT was somewhat less impact-sensitive than pure TNT at temperatures of 110 to 125 C, but became more sensitive at 130 C. There is a 50 pct probability of initiation at a drop height of 7.8 cm at 110 C, decreasing to 3.3 cm at 130 C. In the card gap test, the molten TNT detonated at high velocity for a gap of 0.25 inches at 90 to 125 C and detonated at high velocity for a gap of 0.5 inches at 130 C. For gaps of 0.5 to 3 inches at 90 to 125 C and 0.75 inches to 3 inches at 130 C, the TNT did not detonate at high velocity but produced a violent explosion that caused significant damage to the test fixture. The thermal analysis test results showed that when asphalt is present in TNT, it greatly accelerates the exothermic decomposition of TNT, starting at temperatures near 200 C. It appears that at relatively low shock stimulus levels, the molten TNT may be undergoing a low velocity detonation, wherein the shock wave traveling through the gap test pipe cavitates the molten TNT, greatly increasing its sensitivity. These results are crucial for assuring continued safety in recovering TNT from munitions through the autoclave meltout process.

  5. Enhanced molten salt purification by electrochemical methods: feasibility experiments with flibe

    SciTech Connect

    Alan K Wertsching; Brandon S Grover; Pattrick Calderoni

    2010-09-01

    Molten salts are considered within the Very High Temperature Reactor program as heat transfer media because of their intrinsically favorable thermo-physical properties at temperatures starting from 300 C and extending up to 1200 C. In this context two main applications of molten salt are considered, both involving fluoride-based materials: as primary coolants for a heterogeneous fuel reactor core and as secondary heat transport medium to a helium power cycle for electricity generation or other processing plants, such as hydrogen production. The reference design concept here considered is the Advanced High Temperature Reactor (AHTR), which is a large passively safe reactor that uses solid graphite-matrix coated-particle fuel (similar to that used in gas-cooled reactors) and a molten salt primary and secondary coolant with peak temperatures between 700 and 1000 C, depending upon the application. However, the considerations included in this report apply to any high temperature system employing fluoride salts as heat transfer fluid, including intermediate heat exchangers for gas-cooled reactor concepts and homogenous molten salt concepts, and extending also to fast reactors, accelerator-driven systems and fusion energy systems. The most important initial requirement for heat transfer test of molten salt systems is the establishment of reference coolant materials to use in the experiments. An earlier report produced within the same project (INL/EXT-10-18297) highlighted how thermo-physical properties of the materials that directly impact the heat transfer behavior are strongly correlated to the of composition and impurities concentration of the melt. It is therefore essential to establish laboratory techniques that can measure the melt composition, and to develop purification methods that would allow the production of large quantities of coolant with the desired purity. A companion report titled ‘An experimental test plan for the characterization of molten salt thermo

  6. Transient analysis of a molten salt central receiver (MSCR) in a solar power plant

    NASA Astrophysics Data System (ADS)

    Joshi, A.; Wang, C.; Akinjiola, O.; Lou, X.; Neuschaefer, C.; Quinn, J.

    2016-05-01

    Alstom is developing solar power tower plants utilizing molten salt as the working fluid. In solar power tower, the molten salt central receiver (MSCR) atop of the tower is constructed of banks of tubes arranged in panels creating a heat transfer surface exposed to the solar irradiation from the heliostat field. The molten salt heat transfer fluid (HTF), in this case 60/40%wt NaNO3-KNO3, flows in serpentine flow through the surface collecting sensible heat thus raising the HTF temperature from 290°C to 565°C. The hot molten salt is stored and dispatched to produce superheated steam in a steam generator, which in turn produces electricity in the steam turbine generator. The MSCR based power plant with a thermal energy storage system (TESS) is a fully dispatchable renewable power plant with a number of opportunities for operational and economic optimization. This paper presents operation and controls challenges to the MSCR and the overall power plant, and the use of dynamic model computer simulation based transient analyses applied to molten salt based solar thermal power plant. This study presents the evaluation of the current MSCR design, using a dynamic model, with emphasis on severe events affecting critical process response, such as MS temperature deviations, and recommend MSCR control design improvements based on the results. Cloud events are the scope of the transient analysis presented in this paper. The paper presents results from a comparative study to examine impacts or effects on key process variables related to controls and operation of the MSCR plant.

  7. Thermal Properties of LiCl-KCl Molten Salt for Nuclear Waste Separation

    SciTech Connect

    Sridharan, Kumar; Allen, Todd; Anderson, Mark; Simpson, Mike

    2012-11-30

    This project addresses both practical and fundamental scientific issues of direct relevance to operational challenges of the molten LiCl-KCl salt pyrochemical process, while providing avenues for improvements in the process. In order to understand the effects of the continually changing composition of the molten salt bath during the process, the project team will systematically vary the concentrations of rare earth surrogate elements, lanthanum, cerium, praseodymium, and neodymium, which will be added to the molten LiCl-KCl salt. They will also perform a limited number of focused experiments by the dissolution of depleted uranium. All experiments will be performed at 500 deg C. The project consists of the following tasks. Researchers will measure density of the molten salts using an instrument specifically designed for this purpose, and will determine the melting points with a differential scanning calorimeter. Knowledge of these properties is essential for salt mass accounting and taking the necessary steps to prevent melt freezing. The team will use cyclic voltammetry studies to determine redox potentials of the rare earth cations, as well as their diffusion coefficients and activities in the molten LiCl-KCl salt. In addition, the team will perform anodic stripping voltammetry to determine the concentration of the rare earth elements and their solubilities, and to develop the scientific basis for an on-line diagnostic system for in situ monitoring of the cation species concentration (rare earths in this case). Solubility and activity of the cation species are critically important for the prediction of the salt's useful lifetime and disposal.

  8. Major design issues of molten carbonate fuel cell power generation unit

    SciTech Connect

    Chen, T.P.

    1996-04-01

    In addition to the stack, a fuel cell power generation unit requires fuel desulfurization and reforming, fuel and oxidant preheating, process heat removal, waste heat recovery, steam generation, oxidant supply, power conditioning, water supply and treatment, purge gas supply, instrument air supply, and system control. These support facilities add considerable cost and system complexity. Bechtel, as a system integrator of M-C Power`s molten carbonate fuel cell development team, has spent substantial effort to simplify and minimize these supporting facilities to meet cost and reliability goals for commercialization. Similiar to other fuels cells, MCFC faces design challenge of how to comply with codes and standards, achieve high efficiency and part load performance, and meanwhile minimize utility requirements, weight, plot area, and cost. However, MCFC has several unique design issues due to its high operating temperature, use of molten electrolyte, and the requirement of CO2 recycle.

  9. [Flow of molten metal in denture base in horizontal centrifugal casting procedure. (Part 2) Flow, inflow volume and casting time of molten metal passing through several sprues into model denture plate mold (author's transl)].

    PubMed

    Okamura, H

    1978-10-01

    Two types of spruing methods were used in the casting of the denture type model pattern (thickness, 0.43 mm). Flow of molten metal in the mold was filmed by the improved system of Part 1. When three sprues were attached to the pattern vertically, molten metal passed through each sprue gate flowed being affected by the direction of gravity and revolution of casting machine, and gathered at the lower part of the mold. Next molten metal filled the mold from the lower part to the upper part. In this spruing type, molten metal turned its direction of flow several times. At the middle stage of casting, the inflow volume per unit time (inflow rate), v (mm3/10-2)s)was evaluated as v = 12.36 + 5.16A-0.16 A2 (A: total cross-sectional areas of sprues). The inflow rate increased with increase of the area of the sprues, but it saturated. When the main sprue and the subsprues were attached at the posterior border, the molten metal filled the mold from the lower part to the upper part quietly. In this spruing type, the casting mold was set facing its sprue gates downwards. The inflow rate at the middle stage of casting was evaluated as v = 21.05 + 1.79 C (C: the cross-sectional area of the main sprue). The inflow rate increased linearly with increase of the area of the main sprue.

  10. Castable cements to prevent corrosion of metals in molten salts

    SciTech Connect

    Gomez-Vidal, Judith C.; Morton, E.

    2016-04-22

    Castable cements on metals form a protective barrier that is able to prevent permeation of molten salts towards metallic surfaces. Silica-based castable cements are capable of protecting containment metallic alloys from the corrosive attack of molten chlorides at temperatures as high as 650 °C. Boron nitride (BN) blocking the pores in the cured cement prevents permeation of the molten chloride towards the metal surface. The cements tested are not chemically stable in molten carbonates, because the bonding components dissolved into molten carbonates salt. The corrosion rate is 7.72±0.32 mm/year for bare stainless steel 347 in molten eutectic NaCl – 65.58 wt% LiCl at 650 °C, which is the baseline used for determining how well the cement protects the metallic surfaces from corrosion. In particular the metal fully encapsulated with Aremco 645-N with pores filled with boron nitride immersed in molten eutectic NaCl – 65.58 wt% LiCl at 650 °C shows a corrosion rate of 9E-04 mm/year. Here, the present study gives initial corrosion rates. Long-term tests are required to determine if Aremco 645-N with BN coating on metal has long term chemical stability for blocking salt permeation through coating pores.

  11. Castable cements to prevent corrosion of metals in molten salts

    DOE PAGES

    Gomez-Vidal, Judith C.; Morton, E.

    2016-04-22

    Castable cements on metals form a protective barrier that is able to prevent permeation of molten salts towards metallic surfaces. Silica-based castable cements are capable of protecting containment metallic alloys from the corrosive attack of molten chlorides at temperatures as high as 650 °C. Boron nitride (BN) blocking the pores in the cured cement prevents permeation of the molten chloride towards the metal surface. The cements tested are not chemically stable in molten carbonates, because the bonding components dissolved into molten carbonates salt. The corrosion rate is 7.72±0.32 mm/year for bare stainless steel 347 in molten eutectic NaCl – 65.58more » wt% LiCl at 650 °C, which is the baseline used for determining how well the cement protects the metallic surfaces from corrosion. In particular the metal fully encapsulated with Aremco 645-N with pores filled with boron nitride immersed in molten eutectic NaCl – 65.58 wt% LiCl at 650 °C shows a corrosion rate of 9E-04 mm/year. Here, the present study gives initial corrosion rates. Long-term tests are required to determine if Aremco 645-N with BN coating on metal has long term chemical stability for blocking salt permeation through coating pores.« less

  12. Castable cements to prevent corrosion of metals in molten salts

    SciTech Connect

    Gomez-Vidal, J. C.; Morton, E.

    2016-08-01

    Castable cements on metals form a protective barrier that is able to prevent permeation of molten salts towards metallic surfaces. Silica-based castable cements are capable of protecting containment metallic alloys from the corrosive attack of molten chlorides at temperatures as high as 650 degrees C. Boron nitride (BN) blocking the pores in the cured cement prevents permeation of the molten chloride towards the metal surface. The cements tested are not chemically stable in molten carbonates, because the bonding components dissolved into molten carbonates salt. The corrosion rate is 7.72+/-0.32 mm/year for bare stainless steel 347 in molten eutectic NaCl - 65.58 wt% LiCl at 650 degrees C, which is the baseline used for determining how well the cement protects the metallic surfaces from corrosion. In particular the metal fully encapsulated with Aremco 645-N with pores filled with boron nitride immersed in molten eutectic NaCl - 65.58 wt% LiCl at 650 degrees C shows a corrosion rate of 9E-04 mm/year. The present study gives initial corrosion rates. Long-term tests are required to determine if Aremco 645-N with BN coating on metal has long term chemical stability for blocking salt permeation through coating pores.

  13. Molten salt eutectics from atomistic simulations.

    PubMed

    Jayaraman, Saivenkataraman; Thompson, Aidan P; von Lilienfeld, O Anatole

    2011-09-01

    Despite their importance for solar thermal power applications, phase-diagrams of molten salt mixture heat transfer fluids (HTFs) are not readily accessible from first principles. We present a molecular dynamics scheme general enough to identify eutectics of any HTF candidate mixture. The eutectic mixture and temperature are located using the liquid mixture free energy and the pure component solid-liquid free energy differences. The liquid mixture free energy is obtained using thermodynamic integration over particle identity transmutations sampled with molecular dynamics at a single temperature. Drawbacks of conventional phase diagram mapping methodologies are avoided by not considering solid mixtures, thereby evading expensive computations of solid phase free energies. Numerical results for binary and ternary mixtures of alkali nitrates agree well with experimental measurements.

  14. Oxygen electrode in molten carbonate fuel cells

    SciTech Connect

    Dave, B.; Adanuvor, P.K.; White, R.E.; Enayetullah, M.A.; Srinivasan, S.; Appleby, A.J.

    1988-01-01

    Electrode kinetics of oxygen reduction on gold in molten lithium carbonate was investigated. Steady state cyclic voltammograms were obtained for the peroxide reduction at the gold electrode in Li{sub 2}CO{sub 3} melt, results were found to be in good agreement with the data in the literature. Impedance measurements were made as a function of frequency to evaluate the kinetics and mass transfer related parameters. Impedance data were analyzed using a Complex Nonlinear Least Square (CNLS) parameter estimation program and a graphical procedure based upon the Randles-Ershler equivalent circuit. Parameters estimated by both the methods are in good agreement. One of the proposed micro electrodes is a micro ring, which involves a gold film positioned tightly between two alumina roots. As an initial study, the stability of gold films, sputter-deposited on alumina substrates, in the Li{sub 2}CO{sub 3} melt was determined.

  15. Electrolyte paste for molten carbonate fuel cells

    SciTech Connect

    Bregoli, Lawrance J.; Pearson, Mark L.

    1995-01-01

    The electrolyte matrix and electrolyte reservoir plates in a molten carbonate fuel cell power plant stack are filled with electrolyte by applying a paste of dry electrolyte powder entrained in a dissipatable carrier to the reactant flow channels in the current collector plate. The stack plates are preformed and solidified to final operating condition so that they are self sustaining and can be disposed one atop the other to form the power plant stack. Packing the reactant flow channels with the electrolyte paste allows the use of thinner electrode plates, particularly on the anode side of the cells. The use of the packed electrolyte paste provides sufficient electrolyte to fill the matrix and to entrain excess electrolyte in the electrode plates, which also serve as excess electrolyte reservoirs. When the stack is heated up to operating temperatures, the electrolyte in the paste melts, the carrier vaporizes, or chemically decomposes, and the melted electrolyte is absorbed into the matrix and electrode plates.

  16. Molten salt eutectics from atomistic simulations

    NASA Astrophysics Data System (ADS)

    Jayaraman, Saivenkataraman; Thompson, Aidan P.; von Lilienfeld, O. Anatole

    2011-09-01

    Despite their importance for solar thermal power applications, phase-diagrams of molten salt mixture heat transfer fluids (HTFs) are not readily accessible from first principles. We present a molecular dynamics scheme general enough to identify eutectics of any HTF candidate mixture. The eutectic mixture and temperature are located using the liquid mixture free energy and the pure component solid-liquid free energy differences. The liquid mixture free energy is obtained using thermodynamic integration over particle identity transmutations sampled with molecular dynamics at a single temperature. Drawbacks of conventional phase diagram mapping methodologies are avoided by not considering solid mixtures, thereby evading expensive computations of solid phase free energies. Numerical results for binary and ternary mixtures of alkali nitrates agree well with experimental measurements.

  17. Dynamics of vitreous and molten zinc chloride

    SciTech Connect

    Price, D.L.; Saboungi, M.L.; Susman, S.; Volin, K.J. ); Wright, A.C. . J.J. Thomson Physical Lab.)

    1991-09-01

    The dynamics of vitreous and molten zinc chloride have been studied with inelastic neutron scattering at the Intense Pulsed Neutron Source. The results are analyzed in terms of the scattering function S(Q,E) and the effective vibrational density of states G(E). The vibrational spectra of both glass and liquid are dominated by broad features centered at 15 and 35 MeV which are identified with F{sub 2} modes of ZnCl{sub 4}{sup 2{minus}} tetrahedra. The other two normal modes are not observed because of inadequate resolution and broadening and overlap resulting from coupling between tetrahedra. The behavior of ZnCl{sub 2} is contrasted with other tetrahedrally coordinated glasses that have been studied with the same technique. 15 refs,. 5 figs., 1 tab.

  18. Undercooling of acoustically levitated molten drops

    NASA Technical Reports Server (NTRS)

    Ohsaka, K.; Trinh, E. H.; Glicksman, M. E.

    1990-01-01

    It was observed that the acoustically levitated molten SCN (succinonitrile) drops can generally be undercooled to a degree where the impurities in the drop are responsible for the nucleation of the solid phase. However, it was also observed that ultrasound occasionally terminates undercooling of the levitated drops by initiating the nucleation of the solid at an undercooling level which is lower than that found for the nucleation catalyzed by the impurities in the drop. This premature nucleation can be explained by thermodynamic considerations which predict an increase in effective undercooling of the liquid upon the collapse of cavities. Pre-existing gas microbubbles which grow under the influence of ultrasound are suggested as the source of cavitation. The highly undercooled SCN drops can be utilized to measure the growth velocity of the solid in the deeply undercooled region including the hypercooled region.

  19. Does Mercury have a molten core

    NASA Technical Reports Server (NTRS)

    Peale, S. J.

    1976-01-01

    A feasible nonseismic observational experiment is proposed for determining the existence and extent of a conducting molten core within Mercury. This experiment would utilize the effects of a liquid core on the dynamics of Mercury's rotation; two necessary conditions for performing it are that the core must not follow the mantle's forced librations in longitude but must follow the mantle on the timescale of the 250,000-yr precession. A method is developed by assuming these conditions to be satisfied, and bounds are established on the core viscosity for which they are satisfied. It is shown that the value of the ratio of the moment of inertia of the mantle to the largest principal moment of inertia of the entire planet would indicate whether the core is most probably solid, partially fluid, or entirely fluid. Techniques are suggested for determining the unknowns required to compute the necessary ratio.

  20. Single ion dynamics in molten sodium bromide

    SciTech Connect

    Alcaraz, O.; Trullas, J.; Demmel, F.

    2014-12-28

    We present a study on the single ion dynamics in the molten alkali halide NaBr. Quasielastic neutron scattering was employed to extract the self-diffusion coefficient of the sodium ions at three temperatures. Molecular dynamics simulations using rigid and polarizable ion models have been performed in parallel to extract the sodium and bromide single dynamics and ionic conductivities. Two methods have been employed to derive the ion diffusion, calculating the mean squared displacements and the velocity autocorrelation functions, as well as analysing the increase of the line widths of the self-dynamic structure factors. The sodium diffusion coefficients show a remarkable good agreement between experiment and simulation utilising the polarisable potential.

  1. Energetic materials destruction using molten salt

    SciTech Connect

    Upadhye, R.S.; Watkins, B.E.; Pruneda, C.O.; Brummond, W.A.

    1994-04-29

    The Lawrence Livermore National Laboratory in conjunction with the Energetic Materials Center is developing methods for the safe and environmentally sound destruction of explosives and propellants as a part of the Laboratory`s ancillary demilitarization mission. LLNL has built a small-scale unit to test the destruction of HE using the Molten Salt Destruction (MSD) Process. In addition to the high explosive HMX, destruction has been carried out on RDX, PETN, ammonium picrate, TNT, nitroguanadine, and TATB. Also destroyed was a liquid gun propellant comprising hydroxyammonium nitrate, triethanolammonium nitrate and water. In addition to these pure components, destruction has been carried out on a number of commonly used formulations, such as LX-10, LX-16, LX-17, and PBX-9404.

  2. Rotating disk electrode study of borohydride oxidation in a molten eutectic electrolyte and advancements in the intermediate temperature borohydride battery

    NASA Astrophysics Data System (ADS)

    Wang, Andrew; Gyenge, Előd L.

    2017-08-01

    The electrode kinetics of the NaBH4 oxidation reaction (BOR) in a molten NaOH-KOH eutectic mixture is investigated by rotating disk electrode (RDE) voltammetry on electrochemically oxidized Ni at temperatures between 458 K and 503 K. The BH4- diffusion coefficient in the molten alkali eutectic together with the BOR activation energy, exchange current density, transfer coefficient and number of electrons exchanged, are determined. Electrochemically oxidized Ni shows excellent BOR electrocatalytic activity with a maximum of seven electrons exchanged and a transfer coefficient up to one. X-ray photoelectron spectroscopy (XPS) reveals the formation of NiO as the catalytically active species. The high faradaic efficiency and BOR rate on oxidized Ni anode in the molten electrolyte compared to aqueous alkaline electrolytes is advantageous for power sources. A novel molten electrolyte battery design is investigated using dissolved NaBH4 at the anode and immobilized KIO4 at the cathode. This battery produces a stable open-circuit cell potential of 1.04 V, and a peak power density of 130 mW cm-2 corresponding to a superficial current density of 160 mA cm-2 at 458 K. With further improvements and scale-up borohydride molten electrolyte batteries and fuel cells could be integrated with thermal energy storage systems.

  3. Production of Lunar Concrete Using Molten Sulfur

    NASA Technical Reports Server (NTRS)

    Omar, Husam A.

    1993-01-01

    The United States has made a commitment to go back to the moon to stay in the early part of the next century. In order to achieve this objective it became evident to NASA that a Lunar Outpost will be needed to house scientists and astronauts who will be living on the moon for extended periods of time. A study has been undertaken by the authors and supported by NASA to study the feasibility of using lunar regolith with different binders such as molten sulfur, epoxy or hydraulic cement as a construction material for different lunar structures. The basic premise of this study is that it will be more logical and cost effective to manufacture lunar construction materials utilizing indigenous resources rather than transporting needed materials from earth. Lunar concrete (made from Hydraulic Cement and lunar soil) has been studied and suggested as the construction material of choice for some of the lunar projects. Unfortunately, its hydration requires water which is going to be a precious commodity on the moon. Therefore this study explores the feasibility of using binders other than hydraulic cement such as sulfur or epoxy with lunar regolith as a construction material. This report describes findings of this study which deals specifically with using molten sulfur as a binder for Lunar concrete. It describes laboratory experiments in which the sulfur to lunar soil simulant ratios by weight were varied to study the minimum amount of sulfur required to produce a particular strength. The compressive and tensile strengths of these mixes were evaluated. Metal and fiber glass fibers were added to some of the mixes to study their effects on the compressive and tensile strengths. This report also describes experiments where the sulfur is melted and mixed with the lunar regolith in a specially designed vacuum chamber. The properties of the produced concrete were compared to those of concrete produced under normal pressure.

  4. Molten carbonate fuel cell technology improvement

    NASA Astrophysics Data System (ADS)

    1989-09-01

    The overall objective of this program is to define a competitive CG/MCFC (Molten Carbonate Fuel Cell) power plant and the associated technology development requirements and to develop an improved cell configuration for molten carbonate fuel cells which has improved performance, has reduced cell creep and electrolyte management consistent with 40,000 hour projected life, reduces existing cell cost, and is adaptable to a range of power plant applications. Component design specifications for the end-cells of the alternative cell configuration were completed. Testing to evaluate new components was performed on 14 cells during this reporting period with eight tests started and terminated, and six tests continuing into the next reporting period. A test and performance summary of all the single cell tests conducted to date on this program is presented. A single cell test to qualify new matrix materials and matrix reinforcement was successfully completed. Integrated cell testing of new anode- and cathode-side components was completed. Single cell tests were conducted to identify the electrolyte fill procedure for the new cell configuration. Methods of fabricating manifold seals from the new candidate materials are being developed. Preparation of construction drawings for the 1-ft(sup 2) short stack was continued. Fabrication of repeating cell components for the 1-ft(sup 2) short stack was initiated. Trials to tape cast electrodes and matrices were initiated, tooling to form current collectors is being fabricated, and existing tooling to form separator plates is being modified. Non-repeat components from the previous 1-ft(sup 2) short stack that are acceptable for re-use were identified. New non-repeat components that are required have been ordered. Preparation of the test stand for the 1-ft(sup 2) short stack test was initiated.

  5. Fast Thorium Molten Salt Reactors Started with Plutonium

    SciTech Connect

    Merle-Lucotte, E.; Heuer, D.; Le Brun, C.; Brissot, R.; Liatard, E.; Meplan, O.; Nuttin, A.

    2006-07-01

    One of the pending questions concerning Molten Salt Reactors based on the {sup 232}Th/{sup 233}U fuel cycle is the supply of the fissile matter, and as a consequence the deployment possibilities of a fleet of Molten Salt Reactors, since {sup 233}U does not exist on earth and is not yet produced in the current operating reactors. A solution may consist in producing {sup 233}U in special devices containing Thorium, in Pressurized Water or Fast Neutrons Reactors. Two alternatives to produce {sup 233}U are examined here: directly in standard Molten Salt Reactors started with Plutonium as fissile matter and then operated in the Th/{sup 233}U cycle; or in dedicated Molten Salt Reactors started and fed with Plutonium as fissile matter and Thorium as fertile matter. The idea is to design a critical reactor able to burn the Plutonium and the minor actinides presently produced in PWRs, and consequently to convert this Plutonium into {sup 233}U. A particular reactor configuration is used, called 'unique channel' configuration in which there is no moderator in the core, leading to a quasi fast neutron spectrum, allowing Plutonium to be used as fissile matter. The conversion capacities of such Molten Salt Reactors are excellent. For Molten Salt Reactors only started with Plutonium, the assets of the Thorium fuel cycle turn out to be quickly recovered and the reactor's characteristics turn out to be equivalent to Molten Salt Reactors operated with {sup 233}U only. Using a combination of Molten Salt Reactors started or operated with Plutonium and of Molten Salt Reactors started with {sup 233}U, the deployment capabilities of these reactors fully satisfy the condition of sustainability. (authors)

  6. Thermodynamic Assessment of Hot Corrosion Mechanisms of Superalloys Hastelloy N and Haynes 242 in Eutectic Mixture of Molten Salts KF and ZrF4

    SciTech Connect

    Michael V. Glazoff

    2012-02-01

    The KF - ZrF4 system was considered for the application as a heat exchange agent in molten salt nuclear reactors (MSRs) beginning with the work carried out at ORNL in early fifties. Based on a combination of excellent properties such as thermal conductivity, viscosity in the molten state, and other thermo-physical and rheological properties, it was selected as one of possible candidates for the nuclear reactor secondary heat exchanger loop.

  7. Method for the regeneration of spent molten zinc chloride

    DOEpatents

    Zielke, Clyde W.; Rosenhoover, William A.

    1981-01-01

    In a process for regenerating spent molten zinc chloride which has been used in the hydrocracking of coal or ash-containing polynuclear aromatic hydrocarbonaceous materials derived therefrom and which contains zinc chloride, zinc oxide, zinc oxide complexes and ash-containing carbonaceous residue, by incinerating the spent molten zinc chloride to vaporize the zinc chloride for subsequent condensation to produce a purified molten zinc chloride: an improvement comprising the use of clay in the incineration zone to suppress the vaporization of metals other than zinc. Optionally water is used in conjunction with the clay to further suppress the vaporization of metals other than zinc.

  8. Control strategies in a thermal oil - Molten salt heat exchanger

    NASA Astrophysics Data System (ADS)

    Roca, Lidia; Bonilla, Javier; Rodríguez-García, Margarita M.; Palenzuela, Patricia; de la Calle, Alberto; Valenzuela, Loreto

    2016-05-01

    This paper presents a preliminary control scheme for a molten salt - thermal oil heat exchanger. This controller regulates the molten salt mass flow rate to reach and maintain the desired thermal oil temperature at the outlet of the heat exchanger. The controller architecture has been tested using an object-oriented heat exchanger model that has been validated with data from a molten salt testing facility located at CIEMAT-PSA. Different simulations are presented with three different goals: i) to analyze the controller response in the presence of disturbances, ii) to demonstrate the benefits of designing a setpoint generator and iii) to show the controller potential against electricity price variations.

  9. Apparatus and method for stripping tritium from molten salt

    DOEpatents

    Holcomb, David E.; Wilson, Dane F.

    2017-02-07

    A method of stripping tritium from flowing stream of molten salt includes providing a tritium-separating membrane structure having a porous support, a nanoporous structural metal-ion diffusion barrier layer, and a gas-tight, nonporous palladium-bearing separative layer, directing the flowing stream of molten salt into contact with the palladium-bearing layer so that tritium contained within the molten salt is transported through the tritium-separating membrane structure, and contacting a sweep gas with the porous support for collecting the tritium.

  10. Performance of an internal reforming molten carbonate fuel cell supplied with ethanol/water mixture

    SciTech Connect

    Freni, S.; Maggio, G.; Barone, F.

    1996-12-31

    The state of an on the field of molten carbonate fuel cell (MCFC) systems covers many technological aspects related to the use of these systems for the production of electricity. In this respect, extensive research efforts have been made to develop a technology using the methane based on the steam reforming process, and different configurations have been analyzed and their performance determined for several operative cell conditions. However, the operative temperature (T-923 K) of the MCFC. that allows the direct conversion of hydrocarbons or alcohols into H{sub 2} and CO, promotes researches in the field of alternative fuels, more easily transported and reformed compared to methane. In this paper are described the most indicative results obtained by a study that considers the use of water/ethanol mixture as an attractive alternative to the methane for a molten carbonate fuel cell.

  11. Molecular Dynamics Simulation of the Transport Properties of Molten Transuranic Salt Mixtures

    NASA Astrophysics Data System (ADS)

    Baty, Austin; McIntyre, Peter; Sattarov, Akhdiyor; Sooby, Elizabeth

    2012-10-01

    The Accelerator Research Laboratory at Texas A&M is proposing a revolutionary design for accelerator-driven subcritical fission in molten salt (ADSMS), a system that destroys the transuranic elements in spent nuclear fuel. The transuranics are the most enduring hazard of nuclear power, since they contain high radiotoxicity and have half-lives of a thousand to a million years. The ADSMS core is fueled by a homogeneous chloride-based molten salt mixture containing the chlorides of the transuranics and NaCl. Knowledge of the density, heat capacity, thermal conductivity, etc. of the salt mixtures is needed to accurately model the complex ADSMS system. There is a lack of experimental data on the density and transport properties of such mixtures. Molecular dynamics simulations using polarizable ion potentials are used to determine the density and heat capacity of these melts as a function of temperature. Green-Kubo methods are employed to calculate the electrical conductivity, thermal conductivity, and viscosity of the salt using the outputs of the model. Results for pure molten salt systems are compared to experimental data when possible to validate the potentials used. Here we discuss potential salt systems, their neutronic behavior, and the calculated transport properties.

  12. Molten Salt Promoting Effect in Double Salt CO2 Absorbents

    SciTech Connect

    Zhang, Keling; Li, Xiaohong S.; Chen, Haobo; Singh, Prabhakar; King, David L.

    2016-01-01

    The purpose of this paper is to elaborate on the concept of molten salts as catalysts for CO2 absorption by MgO, and extend these observations to the MgO-containing double salt oxides. We will show that the phenomena involved with CO2 absorption by MgO and MgO-based double salts are similar and general, but with some important differences. This paper focuses on the following key concepts: i) identification of conditions that favor or disfavor participation of isolated MgO during double salt absorption, and investigation of methods to increase the absorption capacity of double salt systems by including MgO participation; ii) examination of the relationship between CO2 uptake and melting point of the promoter salt, leading to the recognition of the role of pre-melting (surface melting) in these systems; and iii) extension of the reaction pathway model developed for the MgO-NaNO3 system to the double salt systems. This information advances our understanding of MgO-based CO2 absorption systems for application with pre-combustion gas streams.

  13. Calculation of activities of ions in molten salts with potential application to the pyroprocessing of nuclear waste.

    PubMed

    Salanne, Mathieu; Simon, Christian; Turq, Pierre; Madden, Paul A

    2008-01-31

    The ability to separate fission products by electrodeposition from molten salts depends, in part, on differences between the interactions of the different fission product cations with the ions present in the molten salt "solvent". These differences may be expressed as ratios of activity coefficients, which depend on the identity of the solvent and other factors. Here, we demonstrate the ability to calculate these activity coefficient ratios using molecular dynamics simulations with sufficient precision to guide the choice of suitable solvent systems in practical applications. We use polarizable ion interaction potentials which have previously been shown to give excellent agreement with structural, transport, and spectroscopic information of the molten salts, and the activity coefficients calculated in this work agree well with experimental data. The activity coefficients are shown to vary systematically with cation size for a set of trivalent cations.

  14. Intensification of electrochemical properties of the molten chloride electrolytes of the cerium subgroup lanthanides

    NASA Astrophysics Data System (ADS)

    Shabanov, O. M.; Suleymanov, S. I.; Magomedova, A. O.

    2017-01-01

    The electrical conductivity of molten chloride electrolytes of the cerium subgroup lanthanides increases with rising electric field strength and strive to achieve the limiting high voltage values (Wien effect). On exposure of the high-voltage microsecond pulsed fields, the melts are transited into a prolonged non-equilibrium state with increased electrical conductivity and electrolyze current density. During the relaxation processes in non-equilibrium melts, increased electrical conductivity tends to restore the values that are specific to equilibrium systems.

  15. Two-site equilibrium model for ion exchange between monovalent cations and zeolite-a in a molten salt.

    SciTech Connect

    Simpson, M. F.; Gougar, M. L. D.; Engineering Technology

    2003-09-03

    A two-site model has been derived and tested against experimental data for monovalent species ion exchange in molten chloride salt/zeolite A. This system is of interest for the application of spent nuclear fuel treatment. Fission products and transuranics that accumulate in a molten salt electrorefining process can be preferentially removed and eventually stabilized in a waste form, using zeolite A. An excellent fit of Cs-Rb-Na-Li-K data to the model was found with different selectivity sequences for the two sites. Cesium was found to be the preferred cation in the ?-cage sites, while lithium was preferred in the framework sites.

  16. Development of molten carbonate fuel cell power plant. Volume I. Final report

    SciTech Connect

    Not Available

    1985-03-01

    This report presents the technical results of a molten carbonate fuel cell power plant development program to establish the necessary technology base and demonstrate readiness to proceed with the fabrication and test of full-size prototype stacks for coal fueled molten carbonate fuel cell power plants. A broad, comprehensive effort covered power plant systems studies, fuel cell component technology development, fuel cell stack design and analysis, manufacturing process definition, and an extensive experimental program. The reported results include: the definition and projected costs for a reference coal fueled power plant system based on user requirements, state-of-the-art advances in anode and electrolyte matrix technology, the detailed description of an internally manifolded stack design concept offering a number of attractive advantages, and the specification of the fabrication processes and methods necessary to produce and assemble this design. Results from the experimental program are documented to verify that a repeatable, high level of performance was achieved, with system derived gas-conditions, for small scale cells. In addition, the status of work is reported for alternate cathode development, electrolyte management, corrosion studies, contaminant effects and other areas related to fuel cell materials selection and component definition. Areas requiring further development or demonstration are identified. The reported results provide a technical basis for proceeding with the scale-up and optimization of the molten carbonate fuel cell design.

  17. Reprocessing of LiH in Molten Chlorides

    NASA Astrophysics Data System (ADS)

    Masset, Patrick J.; Gabriel, Armand; Poignet, Jean-Claude

    2008-06-01

    LiH was used as inactive material to stimulate the reprocessing of lithium tritiate in molten chlorides. The electrochemical properties (diffusion coefficients, apparent standard potentials) were measured by means of transient electrochemical techniques (cyclic voltammetry and chronopotentiometry). At 425 ºC the diffusion coefficient and the apparent standard potential were 2.5 · 10-5 cm2 s-1 and -1.8 V vs. Ag/AgCl, respectively. For the process design the LiH solubility was measured by means of DTA to optimize the LiH concentration in the molten phase. In addition electrolysis tests were carried out at 460 ºC with current densities up to 1 A cm-2 over 24 h. These results show that LiH may be reprocessed in molten chlorides consisting in the production of hydrogen gas at the anode and molten metallic lithium at the cathode.

  18. 19. Inside the cast house at Furnace A. Molten iron ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    19. Inside the cast house at Furnace A. Molten iron flowed into eight ladles. The furnace was cast (or tapped) six times each day. - Central Furnaces, 2650 Broadway, east bank of Cuyahoga River, Cleveland, Cuyahoga County, OH

  19. Boric Ester-Type Molten Salt via Dehydrocoupling Reaction

    PubMed Central

    Matsumi, Noriyoshi; Toyota, Yoshiyuki; Joshi, Prerna; Puneet, Puhup; Vedarajan, Raman; Takekawa, Toshihiro

    2014-01-01

    Novel boric ester-type molten salt was prepared using 1-(2-hydroxyethyl)-3-methylimidazolium chloride as a key starting material. After an ion exchange reaction of 1-(2-hydroxyethyl)-3-methylimidazolium chloride with lithium (bis-(trifluoromethanesulfonyl) imide) (LiNTf2), the resulting 1-(2-hydroxyethyl)-3-methylimidazolium NTf2 was reacted with 9-borabicyclo[3.3.1]nonane (9-BBN) to give the desired boric ester-type molten salt in a moderate yield. The structure of the boric ester-type molten salt was supported by 1H-, 13C-, 11B- and 19F-NMR spectra. In the presence of two different kinds of lithium salts, the matrices showed an ionic conductivity in the range of 1.1 × 10−4–1.6 × 10−5 S cm−1 at 51 °C. This was higher than other organoboron molten salts ever reported. PMID:25405738

  20. Molten salt electrolyte battery cell with overcharge tolerance

    DOEpatents

    Kaun, Thomas D.; Nelson, Paul A.

    1989-01-01

    A molten salt electrolyte battery having an increased overcharge tolerance employs a negative electrode with two lithium alloy phases of different electrochemical potential, one of which allows self-discharge rates which permits battery cell equalization.

  1. WORKER REMOVING SLAG FROM THE MOLTEN METAL BATH IN THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    WORKER REMOVING SLAG FROM THE MOLTEN METAL BATH IN THE ELECTRIC FURNACE AFTER ADDING A CHEMICAL COAGULANT TO FORCE IT TO THE SURFACE. - Southern Ductile Casting Company, Melting, 2217 Carolina Avenue, Bessemer, Jefferson County, AL

  2. Separation of actinides from lanthanides utilizing molten salt electrorefining

    SciTech Connect

    Grimmett, D.L.; Fusselman, S.P.; Roy, J.J.; Gay, R.L.; Krueger, C.L.; Storvick, T.S.; Inoue, T.; Hijikata, T.; Takahashi, N.

    1996-10-01

    TRUMP-S (TRansUranic Management through Pyropartitioning Separation) is a pyrochemical process being developed to separate actinides form fission products in nuclear waste. A key process step involving molten salt electrorefining to separate actinides from lanthanides has been studied on a laboratory scale. Electrorefining of U, Np, Pu, Am, and lanthanide mixtures from molten cadmium at 450 C to a solid cathode utilizing a molten chloride electrolyte resulted in > 99% removal of actinides from the molten cadmium and salt phases. Removal of the last few percent of actinides is accompanied by lowered cathodic current efficiency and some lanthanide codeposition. Actinide/lanthanide separation ratios on the cathode are ordered U > Np > Pu > Am and are consistent with predictions based on equilibrium potentials.

  3. Degassing of molten alloys with the assistance of ultrasonic vibration

    DOEpatents

    Han, Qingyou; Xu, Hanbing; Meek, Thomas T.

    2010-03-23

    An apparatus and method are disclosed in which ultrasonic vibration is used to assist the degassing of molten metals or metal alloys thereby reducing gas content in the molten metals or alloys. High-intensity ultrasonic vibration is applied to a radiator that creates cavitation bubbles, induces acoustic streaming in the melt, and breaks up purge gas (e.g., argon or nitrogen) which is intentionally introduced in a small amount into the melt in order to collect the cavitation bubbles and to make the cavitation bubbles survive in the melt. The molten metal or alloy in one version of the invention is an aluminum alloy. The ultrasonic vibrations create cavitation bubbles and break up the large purge gas bubbles into small bubbles and disperse the bubbles in the molten metal or alloy more uniformly, resulting in a fast and clean degassing.

  4. Polymers' surface interactions with molten iron: A theoretical study

    NASA Astrophysics Data System (ADS)

    Assadi, M. Hussein N.; Sahajwalla, Veena

    2014-10-01

    Environmental concerns are the chief drive for more innovative recycling techniques for end-of-life polymeric products. One attractive option is taking advantage of C and H content of polymeric waste in steelmaking industry. In this work, we examined the interaction of two high production polymers i.e. polyurethane and polysulfide with molten iron using ab initio molecular dynamics simulation. We demonstrate that both polymers can be used as carburizers for molten iron. Additionally, we found that light weight H2 and CHx molecules were released as by-products of the polymer-molten iron interaction. The outcomes of this study will have applications in the carburization of molten iron during ladle metallurgy and waste plastic injection in electric arc furnace.

  5. Boric ester-type molten salt via dehydrocoupling reaction.

    PubMed

    Matsumi, Noriyoshi; Toyota, Yoshiyuki; Joshi, Prerna; Puneet, Puhup; Vedarajan, Raman; Takekawa, Toshihiro

    2014-11-14

    Novel boric ester-type molten salt was prepared using 1-(2-hydroxyethyl)-3-methylimidazolium chloride as a key starting material. After an ion exchange reaction of 1-(2-hydroxyethyl)-3-methylimidazolium chloride with lithium (bis-(trifluoromethanesulfonyl) imide) (LiNTf2), the resulting 1-(2-hydroxyethyl)-3-methylimidazolium NTf2 was reacted with 9-borabicyclo[3.3.1]nonane (9-BBN) to give the desired boric ester-type molten salt in a moderate yield. The structure of the boric ester-type molten salt was supported by 1H-, 13C-, 11B- and 19F-NMR spectra. In the presence of two different kinds of lithium salts, the matrices showed an ionic conductivity in the range of 1.1 × 10⁻⁴-1.6 × 10⁻⁵ S cm⁻¹ at 51 °C. This was higher than other organoboron molten salts ever reported.

  6. Interfacial Phenomena and Thermophysical Properties of Molten Steel and Oxides

    NASA Astrophysics Data System (ADS)

    Watanabe, Masahito; Onodera, Kenta; Ueno, Shoya; Tsukada, Takao; Tanaka, Toshihiro; Tamaru, Haruka; Ishikawa, Takehiko

    At present, interfacial phenomena between molten steel and oxides, usually called slag or mold flux, play an important role in steel processing for material design. Therefore, understanding interfacial tension is important for process control. From this, we propose an interfacial tension measurement technique between molten steel and oxides using a modified oscillating drop method with levitation techniques. The interfacial tension data using traditional techniques based on the sessile drop method have been obtained only at temperatures around the melting point of iron due to dissolution of containers and the substrate into molten steel and oxides in higher temperature regions. Our proposed technique to obtain the temperature dependence of interfacial tension between molten iron and oxides is to use a core-shell form droplet including an interface between two liquids using electrostatic levitation, which negates the use for containers. The experiment was performed on the International Space Station using the electrostatic levitation furnace (ELF) in the KIBO module.

  7. Milliwave melter monitoring system

    DOEpatents

    Daniel, William E.; Woskov, Paul P.; Sundaram, Shanmugavelayutham K.

    2011-08-16

    A milliwave melter monitoring system is presented that has a waveguide with a portion capable of contacting a molten material in a melter for use in measuring one or more properties of the molten material in a furnace under extreme environments. A receiver is configured for use in obtaining signals from the melt/material transmitted to appropriate electronics through the waveguide. The receiver is configured for receiving signals from the waveguide when contacting the molten material for use in determining the viscosity of the molten material. Other embodiments exist in which the temperature, emissivity, viscosity and other properties of the molten material are measured.

  8. Pressurized tundish for controlling a continuous flow of molten metal

    DOEpatents

    Lewis, T.W.; Hamill, P.E. Jr.; Ozgu, M.R.; Padfield, R.C.; Rego, D.N.; Brita, G.P.

    1990-07-24

    A pressurized tundish for controlling a continuous flow of molten metal is characterized by having a pair of principal compartments, one being essentially unpressurized and receiving molten metal introduced thereto, and the other being adapted for maintaining a controlled gaseous pressure over the surface of the fluid metal therein, whereby, by controlling the pressure within the pressurized chamber, metal exiting from the tundish is made to flow continually and at a controlled rate. 1 fig.

  9. Pressurized tundish for controlling a continuous flow of molten metal

    DOEpatents

    Lewis, Thomas W.; Hamill, Jr., Paul E.; Ozgu, Mustafa R.; Padfield, Ralph C.; Rego, Donovan N.; Brita, Guido P.

    1990-01-01

    A pressurized tundish for controlling a continous flow of molten metal characterized by having a pair of principal compartments, one being essentially unpressurized and receiving molten metal introduced thereto, and the other being adapted for maintaining a controlled gaseous pressure over the surface of the fluid metal therein, whereby, by controlling the pressure within the pressurized chamber, metal exiting from the tundish is made to flow continually and at a controlled rate.

  10. Chemical Vapor Deposition of Large-Size Monolayer MoSe2 Crystals on Molten Glass

    DOE PAGES

    Chen, Jianyi; Zhao, Xiaoxu; Tan, Sherman Jun Rong; ...

    2017-01-04

    We report the fast growth of high-quality millimeter-size monolayer MoSe2 crystals on molten glass using an ambient pressure CVD system. We found that the isotropic surface of molten glass suppresses nucleation events and greatly improves the growth of large crystalline domains. Triangular monolayer MoSe2 crystals with sizes reaching ~2.5 mm, and with a room-temperature carrier mobility up to ~95 cm2/(V·s), can be synthesized in 5 min. The method can also be used to synthesize millimeter-size monolayer MoS2 crystals. Our results demonstrate that “liquid-state” glass is a highly promising substrate for the low-cost growth of high-quality large-size 2D transition metal dichalcogenidesmore » (TMDs).« less

  11. Thermophysical Property Measurements of Molten Slag and Welding Flux by Aerodynamic Levitator

    NASA Astrophysics Data System (ADS)

    Onodera, Kenta; Nakamura, Airi; Hakamada, Shinya; Watanabe, Masahito; Kargl, Florian

    Molten slag and welding flux are important materials for steel processing. Due to lack of durable refractory materials, there is limited publication data on the thermophysical properties of these slags. Therefore, in this study, we measured density and viscosity of CaO-Al2O3-SiO2 slag and welding flux using Aerodynamic Levitation (ADL) with CO2-laser heating in which can be achieve containerless and non-contacting conditions for measurements. For density measurements, in order to obtain correct shape of the droplet we used high-speed camera with the extended He-Ne laser to project the shadow image without the influence of the selfluminescence at the high temperature. For viscosity measurement, we also have a unique vibration method; it caused oscillation in a sample by letting gas for levitation vibrate by an acoustic speaker. Using these techniques, we succeeded to measure systematically density and viscosity of molten oxides system.

  12. Grain orientation in high Tc superconductors by molten salt powder synthesis

    NASA Technical Reports Server (NTRS)

    Gopalakrishnan, Sudhakar; Schulze, Walter A.

    1991-01-01

    The molten salt or the flux method is used to fabricate a grain oriented YBa2Cu3O(7-x) (123) superconductor. Here we suggest a two-stage approach in using the 'green phase', Y2BaCuO5 (211), as seed crystals in the formation of YBa2Cu3O(7-x). The process uses Y2BaCuO5 formed by molten salt synthesis. The Y2BaCuO5 phase was observed to be stable in water and in most of the salt systems. Salt processing can form a small quantity of anisotropic particles of Y2BaCuO5. This material can form the 123 phase when tape cast and sintered in the presence of the required levels of Ba and Cu.

  13. Production and release of ISOL beams from molten fluoride salt targets

    NASA Astrophysics Data System (ADS)

    Mendonca, T. M.; Hodak, R.; Ghetta, V.; Allibert, M.; Heuer, D.; Noah, E.; Cimmino, S.; Delonca, M.; Gottberg, A.; Kronberger, M.; Ramos, J. P.; Seiffert, C.; Stora, T.

    2014-06-01

    In the framework of the Beta Beams project, a molten fluoride target has been proposed for the production of the required 101318Ne/s. The production and extraction of such rates are predicted to be possible on a circulating molten salt with 160 MeV proton beams at close to 1 MW power. As a most important step to validate the concept, a prototype has been designed and investigated at CERN-ISOLDE using a static target unit. The target material consisted of a binary fluoride system, NaF:LiF (39:61 mol.%), with melting point at 649 °C. The production of Ne beams has been monitored as a function of the target temperature and proton beam intensity. The prototype development and the results of the first online tests with 1.4 GeV proton beam are presented in this paper.

  14. Lewis-Acid/Base Effects on Gallium Volatility in Molten Chlorides

    SciTech Connect

    Williams, D.F.

    2001-02-26

    It has been proposed that GaCl{sub 3} can be removed by direct volatilization from a Pu-Ga alloy that is dissolved in a molten chloride salt. Although pure GaCl{sub 3} is quite volatile (boiling point, 201 C), the behavior of GaCl{sub 3} dissolved in chloride salts is different due to solution effects and is critically dependent on the composition of the solvent salt (i.e., its Lewis-acid/base character). In this report, the behavior of gallium in prototypical Lewis-acid and Lewis-base salts is compared. It was found that gallium volatility is suppressed in basic melts and enhanced in acidic melts. The implications of these results on the potential for simple gallium removal in molten salt systems are significant.

  15. Chemical Vapor Deposition of Large-Size Monolayer MoSe2 Crystals on Molten Glass.

    PubMed

    Chen, Jianyi; Zhao, Xiaoxu; Tan, Sherman J R; Xu, Hai; Wu, Bo; Liu, Bo; Fu, Deyi; Fu, Wei; Geng, Dechao; Liu, Yanpeng; Liu, Wei; Tang, Wei; Li, Linjun; Zhou, Wu; Sum, Tze Chien; Loh, Kian Ping

    2017-01-25

    We report the fast growth of high-quality millimeter-size monolayer MoSe2 crystals on molten glass using an ambient pressure CVD system. We found that the isotropic surface of molten glass suppresses nucleation events and greatly improves the growth of large crystalline domains. Triangular monolayer MoSe2 crystals with sizes reaching ∼2.5 mm, and with a room-temperature carrier mobility up to ∼95 cm(2)/(V·s), can be synthesized in 5 min. The method can also be used to synthesize millimeter-size monolayer MoS2 crystals. Our results demonstrate that "liquid-state" glass is a highly promising substrate for the low-cost growth of high-quality large-size 2D transition metal dichalcogenides (TMDs).

  16. Magnetohydrodynamic stability in the electromagnetic levitation of horizontal molten-metal sheets

    NASA Astrophysics Data System (ADS)

    Hull, John R.; Wiencek, Tom; Rote, Donald M.

    1989-06-01

    High-frequency electromagnetic (EM) fields are investigated for the levitation of thin horizontal sheets of liquid metal. A magnetic configuration is analyzed in which inductance stabilization provides global stability and magnetic flux compression provides local stability. Stability analysis indicates that frequencies greater than about 24 kHz are desirable to stably levitate 6 mm thick steel. For stability in systems without active feedback, a conducting screen is required below the metal, with a gap between the screen and the molten metal of no more than twice the metal thickness. Experiments in which 10 kHz EM fields were used to statically levitate sheets of molten tin indicate that dominant magnetohydrodynamic instabilities are of the Rayleigh-Taylor type and correspond to theory.

  17. Novel waste printed circuit board recycling process with molten salt.

    PubMed

    Riedewald, Frank; Sousa-Gallagher, Maria

    2015-01-01

    The objective of the method was to prove the concept of a novel waste PCBs recycling process which uses inert, stable molten salts as the direct heat transfer fluid and, simultaneously, uses this molten salt to separate the metal products in either liquid (solder, zinc, tin, lead, etc.) or solid (copper, gold, steel, palladium, etc.) form at the operating temperatures of 450-470 °C. The PCB recovery reactor is essentially a U-shaped reactor with the molten salt providing a continuous fluid, allowing molten salt access from different depths for metal recovery. A laboratory scale batch reactor was constructed using 316L as suitable construction material. For safety reasons, the inert, stable LiCl-KCl molten salts were used as direct heat transfer fluid. Recovered materials were washed with hot water to remove residual salt before metal recovery assessment. The impact of this work was to show metal separation using molten salts in one single unit, by using this novel reactor methodology. •The reactor is a U-shaped reactor filled with a continuous liquid with a sloped bottom representing a novel reactor concept.•This method uses large PCB pieces instead of shredded PCBs as the reactor volume is 2.2 L.•The treated PCBs can be removed via leg B while the process is on-going.

  18. Novel waste printed circuit board recycling process with molten salt

    PubMed Central

    Riedewald, Frank; Sousa-Gallagher, Maria

    2015-01-01

    The objective of the method was to prove the concept of a novel waste PCBs recycling process which uses inert, stable molten salts as the direct heat transfer fluid and, simultaneously, uses this molten salt to separate the metal products in either liquid (solder, zinc, tin, lead, etc.) or solid (copper, gold, steel, palladium, etc.) form at the operating temperatures of 450–470 °C. The PCB recovery reactor is essentially a U-shaped reactor with the molten salt providing a continuous fluid, allowing molten salt access from different depths for metal recovery. A laboratory scale batch reactor was constructed using 316L as suitable construction material. For safety reasons, the inert, stable LiCl–KCl molten salts were used as direct heat transfer fluid. Recovered materials were washed with hot water to remove residual salt before metal recovery assessment. The impact of this work was to show metal separation using molten salts in one single unit, by using this novel reactor methodology. • The reactor is a U-shaped reactor filled with a continuous liquid with a sloped bottom representing a novel reactor concept. • This method uses large PCB pieces instead of shredded PCBs as the reactor volume is 2.2 L. • The treated PCBs can be removed via leg B while the process is on-going. PMID:26150977

  19. Melt segregation during Poiseuille flow of partially molten rocks

    NASA Astrophysics Data System (ADS)

    Quintanilla-Terminel, A.; Dillman, A. M.; Kohlstedt, D. L.

    2015-12-01

    Studies of the dynamics of partially molten regions of the Earth's mantle provide the basis necessary for understanding the chemical and physical evolution of our planet. Since we cannot directly observe processes occurring at depth, we rely on models and experiments to constrain the rheological behavior of partially molten rocks. Here, we present the results of an experimental investigation of the role of viscous anisotropy on melt segregation in partially molten rocks through Poiseuille flow experiments. Partially molten rock samples with a composition of either forsterite or anorthite plus a few percent melt were prepared from vacuum sintered powders and taken to 1200ºC at 0.1 MPa. The partially molten samples were then extruded through a channel of circular cross section under a fixed pressure gradient at 1200o to 1500oC. The melt distribution in the channel was subsequently mapped through image analyses of optical and backscattered electron microscopy images. In these experiments, melt segregates from the center toward the outer radius of the channel with the melt fraction at the outer radius increasing to twice that at the center. These results are consistent with base-state melt segregation as predicted by Takei and Holtzman (JGR, 2009), Takei and Katz (JFM, 2013) and Allwright and Katz (GJI, 2014) for sheared partially molten rocks for which viscosity is anisotropic due to the stress-induced, grain-scale alignment of melt.

  20. Steady State Analysis of Small Molten Salt Reactor

    NASA Astrophysics Data System (ADS)

    Yamamoto, Takahisa; Mitachi, Koshi; Suzuki, Takashi

    The Molten Salt Reactor (MSR) is a thermal neutron reactor with graphite moderation and operates on the thorium-uranium fuel cycle. The feature of the MSR is that fuel salt flows inside the reactor during the nuclear fission reaction. In the previous study, the authors developed numerical model with which to simulate the effects of fuel salt flow on the reactor characteristics. In this study, we apply the model to the steady-state analysis of a small MSR system and estimate the effects of fuel flow. The model consists of two-group neutron diffusion equations for fast and thermal neutron fluxes, transport equations for six-group delayed neutron precursors and energy conservation equations for fuel salt and the graphite moderator. The following results are obtained: (1) in the rated operation condition, the peaks of the neutron fluxes slightly move toward the bottom from the center of the reactor and the delayed neutron precursors are significantly carried by the fuel salt flow, and (2) the extension of residence time in the external-loop system and the rise of the fuel inflow temperature show weak negative reactivity effects, which decrease the neutron multiplication factor of the small MSR system.

  1. Purification and Chemical Control of Molten Li2BeF 4 for a Fluoride Salt Cooled Reactor

    NASA Astrophysics Data System (ADS)

    Kelleher, Brian Christopher

    Out of the many proposed generation IV, high-temperature reactors, the molten salt reactor (MSR) is one of the most promising. The first large scale MSR, the molten salt reactor experiment (MSRE), operated from 1965 to 1969 using Li2BeF4, or flibe, as a coolant and solvent for uranium fluoride fuel, at maximum temperatures of 654°C, for over 15000 hours. The MSRE experienced no concept breaking surprises and was considered a success. Newly proposed designs of molten salt reactors use solid fuels, making them less exotic compared to the MSRE. However, any molten salt reactor will require a great deal of research pertaining to the chemical and mechanical mastery of molten salts in order to prepare it for commercialization. To supplement the development of new molten salt reactors, approximately 100 kg of flibe was purified using the standard hydrofluorination process. Roughly half of the purified salt was lithium-7 enriched salt from the secondary loop of the MSRE. Purification rids the salt of impurities and reduces its capacity for corrosion, also known as the redox potential. The redox potential of flibe was measured at various stages of purification for the first time using a dynamic beryllium reference electrode. These redox measurements have been superimposed with metal impurities measurements found by neutron activation analysis. Lastly, reductions of flibe with beryllium metal have been investigated. Over reductions have been performed, which have shown to decrease redox potential while seemingly creating a beryllium-beryllium halide system. Recommendations of the lowest advisable redox potential for corrosion tests are included along with suggestions for future work.

  2. Molten carbonate fuel cell product design & improvement - 2nd quarter, 1996. Quarterly report, April 1--June 30, 1996

    SciTech Connect

    1997-05-01

    The main objective of this project is to establish the commercial readiness of a molten carbonate fuel cell power plant for distributed power generation, cogeneration, and compressor station applications. This effort includes marketing, systems design and analysis, packaging and assembly, test facility development, and technology development, improvement, and verification.

  3. Next-Generation Electrochemical Energy Materials for Intermediate Temperature Molten Oxide Fuel Cells and Ion Transport Molten Oxide Membranes.

    PubMed

    Belousov, Valery V

    2017-02-21

    High temperature electrochemical devices such as solid oxide fuel cells (SOFCs) and oxygen separators based on ceramic materials are used for efficient energy conversion. These devices generally operate in the temperature range of 800-1000 °C. The high operating temperatures lead to accelerated degradation of the SOFC and oxygen separator materials. To solve this problem, the operating temperatures of these electrochemical devices must be lowered. However, lowering the temperature is accompanied by decreasing the ionic conductivity of fuel cell electrolyte and oxygen separator membrane. Therefore, there is a need to search for alternative electrolyte and membrane materials that have high ionic conductivity at lower temperatures. A great many opportunities exist for molten oxides as electrochemical energy materials. Because of their unique electrochemical properties, the molten oxide innovations can offer significant benefits for improving energy efficiency. In particular, the newly developed electrochemical molten oxide materials show high ionic conductivities at intermediate temperatures (600-800 °C) and could be used in molten oxide fuel cells (MOFCs) and molten oxide membranes (MOMs). The molten oxide materials containing both solid grains and liquid channels at the grain boundaries have advantages compared to the ceramic materials. For example, the molten oxide materials are ductile, which solves a problem of thermal incompatibility (difference in coefficient of thermal expansion, CTE). Besides, the outstanding oxygen selectivity of MOM materials allows us to separate ultrahigh purity oxygen from air. For their part, the MOFC electrolytes show the highest ionic conductivity at intermediate temperatures. To evaluate the potential of molten oxide materials for technological applications, the relationship between the microstructure of these materials and their transport and mechanical properties must be revealed. This Account summarizes the latest results on

  4. Molten metal reactor and method of forming hydrogen, carbon monoxide and carbon dioxide using the molten alkaline metal reactor

    DOEpatents

    Bingham, Dennis N.; Klingler, Kerry M.; Turner, Terry D.; Wilding, Bruce M.

    2012-11-13

    A molten metal reactor for converting a carbon material and steam into a gas comprising hydrogen, carbon monoxide, and carbon dioxide is disclosed. The reactor includes an interior crucible having a portion contained within an exterior crucible. The interior crucible includes an inlet and an outlet; the outlet leads to the exterior crucible and may comprise a diffuser. The exterior crucible may contain a molten alkaline metal compound. Contained between the exterior crucible and the interior crucible is at least one baffle.

  5. Was the early Earth completely molten?

    NASA Technical Reports Server (NTRS)

    Turcotte, D. L.; Pflugrath, J. C.

    1984-01-01

    The nature of the interior of the primitive Earth was examined. The question is posted: was the Earth a cold solid or was it a hot liquid, much like a lava lakes seen in today's volcanic cauldrons. The various energy sources available to heat the primitive Earth to see if they are sufficient to cause melting were analyzed. The two largest contributors to the Earth's early heat appear to be the heat due to accretion and the heat of core formation. The Earth formed by the accretion of particles ranging in size from millimeters to hundreds of kilometers and each impact into the protoearth provided more energy to heat the body. It is found that early in the Earth's history, the sinking of iron to the center of the Earth to form the core released a substantial amount of energy; enough to heat the entire Earth an average 2000 deg C. Mechanisms for the removal of such a large amount of heat appear inadequate to prevent substantial melting, and it is assumed that the Earth was completely molten, i.e., a magma ocean at one time early in its history.

  6. Evaporation of Molten Salts by Plasma Torch

    NASA Astrophysics Data System (ADS)

    Putvinski, S.; Agnew, S. F.; Chamberlain, F.; Freeman, R. L.; Litvak, A.; Meekins, M.; Schwedock, T.; Umstadter, K. R.; Yung, S.; Bakharev, V.; Dresvin, S.; Egorov, S.; Feygenson, O.; Gabdullin, P.; Ivanov; Kizevetter, D.; Kostrukov, A.; Kuteev, B.; Malugin, V.; Zverev, S.

    2003-10-01

    Archimedes Technology Group is developing a plasma nuclear waste separation technology, called the Plasma Mass Filter. The experimental results on thermal evaporation of molten NaOH based surrogates for the Filter are presented. The main goal of the experiments was the study of high-density plasma discharges in NaOH vapor with the aim to minimize injection of additional working gas in the plasma torch. In these experiments NaOH vapor has been produced either by evaporation of the melt from a crucible introduced inside the plasma torch, or by injection of the melt droplets inside the torch. In the latter case, the melt was first atomized by an ultrasonic nebulizer at a flow rate of up to 2g/s with a droplet size of ˜50um. Plasma composition has been monitored by optical measurements. An optical diagnostic for droplet size measurement is presented together with results of the measurements of the size spectrum of the NaOH droplets.

  7. Stable isotope fractionation by thermal diffusion through partially molten wet and dry silicate rocks

    NASA Astrophysics Data System (ADS)

    Bindeman, I. N.; Lundstrom, C. C.; Bopp, C.; Huang, F.

    2013-03-01

    Water plays a fundamental role in affecting geochemical transport and physical properties of magmas. Here we show the previously undocumented behavior of water within partially molten silicate resting in a temperature gradient, producing O, Li and H isotope redistribution by thermal diffusion leading to enrichment of light isotopes at the hot end of the gradient. After weeks to months, fully molten as well as mostly crystalline portions of water-bearing experiments develop remarkably large isotope and chemical redistributions: up to 28‰ for δ18O, 144‰ for δD, and 18‰ for δ7Li. In contrast, long-term dry experiments develop smaller (˜5‰ δ18O) isotopic fractionations only in the hotter end where it is molten or partially molten. Isotope fractionation of oxygen is linearly related to temperature, and the magnitude of isotopic separation per °C is ˜2× larger for wet experiments than dry ones. We explain this by water de-polymerizing the silicate structure leading to a smaller size of diffusing SiOx fragments. The magnitude of isotope separation between the hot and cold ends for Li, Mg, Fe, O, and H isotopes increases linearly with ΔMheavy-light/Mlight. These relationships provide predictive tests for natural rocks and highlight the role of water in isotope and compositional redistribution during temperature gradient mediated processes. We discuss the implications to natural environments in which the lightest stable isotopes (H, Li, O) with the greatest ΔMheavy-light/Mlight and fastest diffusion coefficients are capable of achieving mass-dependent redistribution in a transient temperature gradient. These experiments underscore the importance of solution-reprecipitation in wet subsolidus systems and demonstrate that isotopic redistribution can be established ˜6 orders of magnitude quicker than by diffusion through a traditional silicate melt at higher temperature. This has important implications for timescales of natural isotope and chemical

  8. Electrochemical corrosion of iron-magnesium-alumina spinel (FMAS) in molten potassium salts and coal slag

    SciTech Connect

    Marchant, D.D.; Griffin, C.W.; Bates, J.L.

    1981-01-01

    Iron, magnesium-alumina spinel (FMAS) (0.25 Fe/sub 3/O/sub 4/ . 0.75 MgAl/sub 2/O/sub 4/) has been considered for use as an electrode in magnetohydrodynamic (MHD) generator channels. Predominantly an electronic conductor, FMAS has adequate electrical conductivity (>1 S/m) above 520/sup 0/K. In addition, FMAS can be easily fabricated into a form and sintered in air to >90% theoretical density and has a melting point of 2124 +- 20/sup 0/K. Laboratory tests to measure both the electrochemical and chemical corrosion of FMAS in molten K/sub 2/CO/sub 3/, K/sub 2/SO/sub 4/ and coal slags were developed at the Pacific Northwest Laboratory to evaluate the relative corrosion of FMAS. Under isothermal conditions, a direct electric current was passed between an anode and a cathode through a molten electrolyte. The molten coal slags were synthetic high-calcium, low-iron Montana Rosebud and low-calcium, high-iron Illinois No. 6. Evaluations of electrochemical corrosion were made as functions of current density, temperature, and slag composition. These results were compared to those of FMAS tested without electric current. The corrosion rates and reaction products were investigated by optical microscopy and scanning electron microscopy. Overall, FMAS has too-high an electrochemical corrosion rate to be considered as MHD electrodes in Montana Rosebud coal slag or in systems where only molten potassium salts are present. However, FMAS may be considered for use in high-iron coal slags although the corrosion rates are still quite high even in these slags.

  9. Dissipative particle dynamics simulations of the viscosities of molten TNT and molten TNT suspensions containing nanoparticles.

    PubMed

    Zhou, Yang; Li, Yixue; Qian, Wen; He, Bi

    2016-09-01

    Based on dissipative particle dynamics (DPD) methods and experimental data, we used an empirical relationship between the DPD temperature and the real temperature to build a model that describes the viscosity of molten TNT fluids. The errors in the predicted viscosity based on this model were no more than 2.3 %. We also studied the steady-state shear rheological behavior of molten TNT fluids containing nanoparticles ("nanofluids"). The dependence of the nanofluid viscosity on the temperature was found to satisfy an Arrhenius-type equation, η = Ae (B/T) , where B, the flow activation energy, depends on particle content, size, and shape. We modified the Einstein-type viscosity model to account for the effects of nanoparticle solvation in TNT nanofluids. The resulting model was able to correctly predict the viscosities of suspensions containing nano- to microsized particles, and did not require any changes to the physical background of Einstein's viscosity theory. Graphical Abstract The revised Einstein viscosity model that correctly predict the viscosity of TNT suspensions containing nanoparticles.

  10. Diagnosis of sources of current inefficiency in industrial molten salt electrolysis cells by Raman spectroscopy

    SciTech Connect

    Sadoway, D.R.

    1988-07-29

    The purpose of this project was to employ Raman spectroscopy in the study of industrial molten salt electrolysis cells. The objective was to improve the understanding of the chemistry and electrochemistry of the relevant melt systems and, in turn, of energy loss mechanisms in the industrial processes. On this basis new ways to improve the energy efficiency of these industrial reactors might be identified. The research plan has several principal elements. First, there was the design and construction of laboratory scale representations of industrial molten salt electrolysis cells that would at the same time serve a spectrocells. Secondly, there was the mastery of the preparation of the molten salt electrolytes, what in industry is called the ''front end.'' Thirdly, there was the adaptation of commercially available Raman instrumentation in order to facilitate the proposed studies. It is the nature of the specimens that so dramatically distinguished this work from conventional Raman studies for which commercial instrumentation is designed: first, the laboratory scale electrolysis cells are large compared to typical spectrocells; and secondly, the cells operate at, what for Raman studies are, extremely high temperatures. 4 refs., 2 figs.

  11. Low Temperature Molten Salt Production of Silicon Nanowires by Electrochemical Reduction of CaSiO₃.

    PubMed

    Dong, Yifan; Slade, Tylor; Stolt, Matthew J; Li, Linsen; Girard, Steven N; Mai, Liqiang; Jin, Song

    2017-09-26

    Silicon is an extremely important technological material, but the current industrial production of silicon by carbothermic reduction of SiO₂ is energy intensive and generates CO₂ emission. Here we developed a new and more sustainable method to produce silicon nanowires in bulk quantities via direct electrochemical reduction of CaSiO₃, an abundant and inexpensive silicon source soluble in molten salts, at a low temperature of 650 ⁰C by using low melting point ternary molten salts CaCl₂-MgCl₂-NaCl, which still retains high CaSiO₃ solubility, and a supporting electrolyte of CaO, which facilitates the transport of O²¯ anions, drastically improves the reaction kinetics and enables the electrolysis at low temperatures. The Si nanowire product can be used as high-capacity Li-ion battery anode materials with excellent cycling performance. This practical strategy at lower temperatures can be applied to other molten salt systems and also promising for waste glass and coal ash recycling. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  12. JUPITER-II Molten Salt Flibe Research: An Update On Tritium, Mobilization and Redox Chemistry Experiments

    SciTech Connect

    D.A. Petti; D. A. Petti; G. R. Smolik; Michael F. Simpson; John P. Sharpe; R. A. Anderl; S. Fukada; Y. Hatano; Masanori Hara; Y. Oya; T. Terai; D.-K. Sze; S. Tanaka

    2005-05-01

    The second Japan/US Program on Irradiation Tests for Fusion Research (JUPITER-II) began on April 1, 2001. Part of the collaborative research centers on studies of the molten salt 2LiF2–BeF2 (also known as Flibe) for fusion applications. Flibe has been proposed as a self-cooled breeder in both magnetic and inertial fusion power plant designs over the last 25 years. The key feasibility issues associated with the use of Flibe are the corrosion of structural material by the molten salt, tritium behavior and control in the molten salt blanket system, and safe handling practices and releases from Flibe during an accidental spill. These issues are all being addressed under the JUPITER-II program at the Idaho National Laboratory in the Safety and Tritium Applied Research (STAR) facility. In this paper, we review the program to date in the area of tritium/deuterium behavior, Flibe mobilization under accident conditions and testing of Be as a redox agent to control corrosion. Future activities planned through the end of the collaboration are also presented.

  13. Continuous replenishment of molten semiconductor in a Czochralski-process, single-crystal-growing furnace

    NASA Technical Reports Server (NTRS)

    Fiegl, George (Inventor); Torbet, Walter (Inventor)

    1981-01-01

    A replenishment crucible is mounted adjacent the usual drawing crucible, from which a monocrystalline boule is drawn according to the Czochralski method. A siphon tube for molten semiconductor transfer extends from the replenishment crucible to the drawing crucible. Each crucible is enclosed within its own hermetic shell and is provided with its own heater. The siphon tube is initially filled with molten semiconductor by raising the inert atmospheric pressure in the shell surrounding the replenishment crucible above that surrounding the drawing crucible. Thereafter, adjustment of the level of molten semiconductor in the drawing crucible may be achieved by adjusting the level in either crucible, since the siphon tube will establish the same level in both crucibles. For continuous processing, solid semiconductor may be added to and melted in the replenishment crucible during the process of drawing crystals from the drawing crucible. A constant liquid level of melted semiconductor is maintained in the system by an optical monitoring device and any of several electromechanical controls of the rate of replenishment or crucible height.

  14. Supported Molten Metal Catalysis. A New Class of Catalysts

    SciTech Connect

    Ravindra Datta; Ajeet Singh; Manuela Serban; Istvan Halasz

    2006-06-02

    We describe a new class of heterogeneous catalysts called supported molten metal catalysis (SMMC), in which molten metal catalysts are dispersed as nanodroplets on the surface of porous supports, allowing much larger active surface area than is possible in conventional contacting techniques for catalytic metals that are molten under reaction conditions, thus greatly enhancing their activity and potential utility. Specific examples of different types of reactions are provided to demonstrate the broad applicability of the technique in designing active, selective, and stable new catalysts. It is shown that dispersing the molten metal on a support in the suggested manner can enhance the rate of a reaction by three to four orders of magnitude as a result of the concomitant increase in the active surface area. New reaction examples include {gamma}-Al{sub 2}O{sub 3} supported molten Te (melting point 450 C) and Ga (MP 30 C) catalysts for bifunctional methylcyclohexane dehydrogenation. These catalysts provide activity similar to conventional Pt-based catalysts for this with better resistance to coking. In addition, results are described for a controlled pore glass supported molten In (MP 157 C) catalyst for the selective catalytic reduction of NO with ethanol in the presence of water, demonstrating activities superior to conventional catalysts for this reaction. A discussion is also provided on the characterization of the active surface area and dispersion of these novel supported catalysts. It is clear based on the results described that the development of new active and selective supported molten metal catalysts for practical applications is entirely plausible.

  15. Development of Channeled Flow in Partially Molten Medium

    NASA Astrophysics Data System (ADS)

    Takashima, S.; Kumagai, I.; Kurita, K.

    2002-12-01

    There exist two contrasting models as to the style of melt migration in the partially molten medium; homogeneous permeable flow on grain scale and heterogeneous localized one (channeled flow on larger scale than the grain scale). It is considered that the style evolves from the homogeneous flow to the heterogeneous one as the degree of melting increases, but the physics responsible for this flow organization is not yet clarified. Several models as to this process and the melt segregation are proposed based on numerical simulation, though the experimental verification is not given yet. Here we present simple experimental results on the flow organization. We utilized highly deformable transparent gel as the solid phase. Due to this high deformability the matrix composed of the gel is easy to vary its internal structure. We have conducted the following experiments; the gel (about 5mm in diameter) is mingled with methyl-cellulose solution (MS) with almost same density as the gel, 1.01g/cm3, packed in a rectangular parallelepiped case (2.4cm*18cm*14.4cm), and a compaction state is realized by covering with wire netting at the upper boundary. Gel fraction of this mixture system is controlled by changing the ratio of the gel to MS (about 100% to 60%). Glycerol solution (GS) with density of 1.2g/cm3 is poured at the upper boundary. This is a kind of Rayleigh-Taylor Instability and the dense GS flows downward through the mixture. The flow pattern of the GS is analyzed. A series of these procedures is carried out at various gel fractions (from about 100% to 60%), and how the flow style varies with the gel fraction is investigated. At median fraction of the gel about 80% to 70% the evolution from homogeneous permeable flow to heterogeneous localized flow was observed. At higher gel fraction, liquid phase flows as homogeneous permeable flow. Fragility of the solid frame is a most important factor for flow organization. The structure of the partially molten medium can be easily

  16. Investigation of the Fission Product Release From Molten Pools Under Oxidizing Conditions With the Code RELOS

    SciTech Connect

    Kleinhietpass, Ingo D.; Unger, Hermann; Wagner, Hermann-Josef; Koch, Marco K.

    2006-07-01

    With the purpose of modeling and calculating the core behavior during severe accidents in nuclear power plants system codes are under development worldwide. Modeling of radionuclide release and transport in the case of beyond design basis accidents is an integrated feature of the deterministic safety analysis of nuclear power plants. Following a hypothetical, uncontrolled temperature escalation in the core of light water reactors, significant parts of the core structures may degrade and melt down under formation of molten pools, leading to an accumulation of large amounts of radioactive materials. The possible release of radionuclides from the molten pool provides a potential contribution to the aerosol source term in the late phase of core degradation accidents. The relevance of the amount of transferred oxygen from the gas atmosphere into the molten pool on the specification of a radionuclide and its release depends strongly on the initial oxygen inventory. Particularly for a low oxygen potential in the melt as it is the case for stratification when a metallic phase forms the upper layer and, respectively, when the oxidation has proceeded so far so that zirconium was completely oxidized, a significant influence of atmospheric oxygen on the specification and the release of some radionuclides has to be anticipated. The code RELOS (Release of Low Volatile Fission Products from Molten Surfaces) is under development at the Department of Energy Systems and Energy Economics (formerly Department of Nuclear and New Energy Systems) of the Ruhr-University Bochum. It is based on a mechanistic model to describe the diffusive and convective transport of fission products from the surface of a molten pool into a cooler gas atmosphere. This paper presents the code RELOS, i. e. the features and abilities of the latest code version V2.3 and the new model improvements of V2.4 and the calculated results evaluating the implemented models which deal with the oxygen transfer from the

  17. Shear rheology of molten crumb chocolate.

    PubMed

    Taylor, J E; Van Damme, I; Johns, M L; Routh, A F; Wilson, D I

    2009-03-01

    The shear rheology of fresh molten chocolate produced from crumb was studied over 5 decades of shear rate using controlled stress devices. The Carreau model was found to be a more accurate description than the traditional Casson model, especially at shear rates between 0.1 and 1 s(-1). At shear rates around 0.1 s(-1) (shear stress approximately 7 Pa) the material exhibited a transition to a solid regime, similar to the behavior reported by Coussot (2005) for other granular suspensions. The nature of the suspension was explored by investigating the effect of solids concentration (0.20 < phi < 0.75) and the nature of the particles. The rheology of the chocolate was then compared with the rheology of (1) a synthetic chocolate, which contained sunflower oil in place of cocoa butter, and (2) a suspension of sugar of a similar size distribution (volume mean 15 mum) in cocoa butter and emulsifier. The chocolate and synthetic chocolate showed very similar rheological profiles under both steady shear and oscillatory shear. The chocolate and the sugar suspension showed similar Krieger-Dougherty dependency on volume fraction, and a noticeable transition to a stiff state at solids volume fractions above approximately 0.5. Similar behavior has been reported by Citerne and others (2001) for a smooth peanut butter, which had a similar particle size distribution and solids loading to chocolate. The results indicate that the melt rheology of the chocolate is dominated by hydrodynamic interactions, although at high solids volume fractions the emulsifier may contribute to the departure of the apparent viscosity from the predicted trend.

  18. Oxygen reduction on Ni, Ag, and Cu meniscus electrodes in molten carbonate

    SciTech Connect

    Ogura, Hiroyuki; Shirogami, Tamotsu

    1994-12-31

    The oxygen reduction pathways in molten carbonates have been investigated by analyzing the charge transfer resistances of the i-V curves on the meniscus electrodes of Ni, Cu, and Ag screens at 550 C. The electrochemical reduction pathways of oxygen at the meniscus electrode were found to be different depending on the electrode materials. For the Ni meniscus electrode system, the reactive material of charge transfer is the lithium doped nickel oxide, for the Ag system that is the silver oxide ion, and for the Cu system that is peroxide ion, respectively.

  19. Treatment of Difficult Wastes with Molten Salt Oxidation

    SciTech Connect

    Hsu, P C; Kwak, S

    2003-02-21

    Molten salt oxidation (MSO) is a good alternative to incineration for the treatment of a variety of organic wastes such as explosives, low-level mixed waste streams, PCB contaminated oils, spent resins and carbon. Since mid-1990s, the U.S. Army Defense Ammunition Center (DAC) and the Department of Energy (DOE) have jointly invested in MSO development at the Lawrence Livermore National Laboratory (LLNL). LLNL first demonstrated the MSO process for the effective destruction of explosives, explosives-contaminated materials, and other wastes on a 1.5-kg/hr bench-scale unit, and then in an integrated MSO facility capable of treating 8 kg/hr of low-level radioactive mixed wastes. Several MSO systems have been built with sizes up to 10 ft in height and 16 inches in diameter. LLNL in 2001 completed a MSO plant for DAC for the destruction of explosives-contaminated sludge and explosives-contaminated carbon. We will present in this paper our latest demonstration data and our operational experience with MSO.

  20. Optimized molten salt receivers for ultimate trough solar fields

    NASA Astrophysics Data System (ADS)

    Riffelmann, Klaus-J.; Richert, Timo; Kuckelkorn, Thomas

    2016-05-01

    Today parabolic trough collectors are the most successful concentrating solar power (CSP) technology. For the next development step new systems with increased operation temperature and new heat transfer fluids (HTF) are currently developed. Although the first power tower projects have successfully been realized, up to now there is no evidence of an all-dominant economic or technical advantage of power tower or parabolic trough. The development of parabolic trough technology towards higher performance and significant cost reduction have led to significant improvements in competitiveness. The use of molten salt instead of synthetic oil as heat transfer fluid will bring down the levelized costs of electricity (LCOE) even further while providing dispatchable energy with high capacity factors. FLABEG has developed the Ultimate TroughTM (UT) collector, jointly with sbp Sonne GmbH and supported by public funds. Due to its validated high optical accuracy, the collector is very suitable to operate efficiently at elevated temperatures up to 550 °C. SCHOTT will drive the key-innovations by introducing the 4th generation solar receiver that addresses the most significant performance and cost improvement measures. The new receivers have been completely redesigned to provide a product platform that is ready for high temperature operation up to 550 °C. Moreover distinct product features have been introduced to reduce costs and risks in solar field assembly and installation. The increased material and design challenges incurred with the high temperature operation have been reflected in sophisticated qualification and validation procedures.

  1. Applications of internal reforming molten carbonate fuel cells

    SciTech Connect

    Maru, H.C.; Baker, B.S.

    1986-03-01

    A modified version of the molten carbonate fuel cell (MCFC) is being developed which is capable of direct utilization of hydrocarbon fuels such as natural gas, methanol, alcohol, propane, coal-derived synthetic gas and others. This version is termed internal reforming MCFC or Direct Fuel Cell, DFC. The DFC provides an ideal match of heat and mass transfer requirements within the cell, and minimizes external processing equipment. Efficiencies as high as 55 to 60% can be expected, making DFC a unique and practical device. The overall system is expected to be simple and cost effective. Many attractive applications exist for the simple and highly efficient DFC generators. Natural gas fueled dispersed generators in the size range of 500kW to 10 Mw may provide early market entry. DFC applications to smaller-size on-site power plants, large coal-powered central stations and industrial cogeneration applications can follow once the technology is demonstrated and manufacturing base is established. 8 references, 3 figures, 2 table.

  2. Assessment of commercial prospects of molten carbonate fuel cells

    NASA Astrophysics Data System (ADS)

    Dicks, Andrew; Siddle, Angie

    The commercial prospects of molten carbonate fuel cells have been evaluated. Market applications, and the commercial criteria that the MCFC will need to satisfy for these applications, were identified through interviews with leading MCFC developers. Strengths, weaknesses, opportunities and threats (SWOT) analyses were carried out to critically evaluate the prospects for commercialisation. There are many competing technologies, but it is anticipated that MCFCs can make significant penetration into markets where their attributes, such as quality of power, low emissions and availability, give them a leading position in comparison with, for example, engine and turbine-based power generation systems. Analysis suggests that choosing the size for MCFC plant is more important than the target market sector/niche. Opportunities will exist in many market sectors, though the commercial market would be easier to penetrate initially. Developers are optimistic about the commercial prospects for the MCFC. Most believe that early commercial MCFC plants may start to appear in the first decade of the next century, the earliest date suggested for initial market entry being 2002.

  3. Application of lithium in molten-salt reduction processes.

    SciTech Connect

    Gourishankar, K. V.

    1998-11-11

    Metallothermic reductions have been extensively studied in the field of extractive metallurgy. At Argonne National Laboratory (ANL), we have developed a molten-salt based reduction process using lithium. This process was originally developed to reduce actinide oxides present in spent nuclear fuel. Preliminary thermodynamic considerations indicate that this process has the potential to be adapted for the extraction of other metals. The reduction is carried out at 650 C in a molten-salt (LiCl) medium. Lithium oxide (Li{sub 2}O), produced during the reduction of the actinide oxides, dissolves in the molten salt. At the end of the reduction step, the lithium is regenerated from the salt by an electrowinning process. The lithium and the salt from the electrowinning are then reused for reduction of the next batch of oxide fuel. The process cycle has been successfully demonstrated on an engineering scale in a specially designed pyroprocessing facility. This paper discusses the applicability of lithium in molten-salt reduction processes with specific reference to our process. Results are presented from our work on actinide oxides to highlight the role of lithium and its effect on process variables in these molten-salt based reduction processes.

  4. Viscosity of molten lithium, thorium and beryllium fluorides mixtures

    NASA Astrophysics Data System (ADS)

    Merzlyakov, Alexander V.; Ignatiev, Victor V.; Abalin, Sergei S.

    2011-12-01

    Considering development of Molten Salt Fast Reactor (MSFR) concept, following Molten Salt fluorides mixtures have been chosen as an object for viscosity studies in this work (in mol%): 78LiF-22ThF 4; 71LiF-27ThF 4-2BeF 2 and 75LiF-20ThF 4-5BeF 2. Additionally, the effect of the 3 mol% CeF 3 additives on viscosity of the molten 75LiF-20ThF 4-5BeF 2 (mol%) salt mixture has been investigated experimentally. The method of torsional oscillations of cylindrical crucible filled by molten fluorides mixture has been chosen for kinematic viscosity measurement at temperatures up to 800-850 °C. In temperature ranges, where melts behave as normal liquids, dependences on viscosity vs. temperature are received: ν = А exp [B/T(K)], where ν - kinematic viscosity, m 2/s; T - temperature, K. The kinematic viscosity Rout mean squares (RMS) estimated in the assumption about dispersion homoscedasticity is (0.04-0.12) × 10 -6 (m 2/s). Discrepancies left in the data of viscosity for molten mixtures of LiF, BeF 2 and ThF 4 received by different researchers need further investigations in this area to be continued.

  5. Concentrating Solar Power - Molten Salt Pump Development, Final Technical Report (Phase 1)

    SciTech Connect

    Michael McDowell; Alan Schwartz

    2010-03-31

    The purpose of this project is to develop a long shafted pump to operate at high temperatures for the purpose of producing energy with renewable resources. In Phase I of this three phase project we developed molten salt pump requirements, evaluated existing hardware designs for necessary modifications, developed a preliminary design of the pump concept, and developed refined cost estimates for Phase II and Phase III of the project. The decision has been made not to continue the project into Phases II and III. There is an ever increasing world-wide demand for sources of energy. With only a limited supply of fossil fuels, and with the costs to obtain and produce those fuels increasing, sources of renewable energy must be found. Currently, capturing the sun's energy is expensive compared to heritage fossil fuel energy production. However, there are government requirements on Industry to increase the amount of energy generated from renewable resources. The objective of this project is to design, build and test a long-shafted, molten salt pump. This is the type of pump necessary for a molten salt thermal storage system in a commercial-scale solar trough plant. This project is under the Department of Energy (DOE) Solar Energy Technologies Program, managed by the Office of Energy Efficiency and Renewable Energy. To reduce the levelized cost of energy (LCOE), and to meet the requirements of 'tomorrows' demand, technical innovations are needed. The DOE is committed to reducing the LCOE to 7-10 cents/kWh by 2015, and to 5-7 cents/kWh by 2020. To accomplish these goals, the performance envelope for commercial use of long-shafted molten salt pumps must be expanded. The intent of this project is to verify acceptable operation of pump components in the type of molten salt (thermal storage medium) used in commercial power plants today. Field testing will be necessary to verify the integrity of the pump design, and thus reduce the risk to industry. While the primary goal is to

  6. Aluminide slurry coatings for protection of ferritic steel in molten nitrate corrosion for concentrated solar power technology

    NASA Astrophysics Data System (ADS)

    Audigié, Pauline; Bizien, Nicolas; Baráibar, Ignacio; Rodríguez, Sergio; Pastor, Ana; Hernández, Marta; Agüero, Alina

    2017-06-01

    Molten nitrates can be employed as heat storage fluids in solar concentration power plants. However molten nitrates are corrosive and if operating temperatures are raised to increase efficiencies, the corrosion rates will also increase. High temperature corrosion resistant coatings based on Al have demonstrated excellent results in other sectors such as gas turbines. Aluminide slurry coated and uncoated P92 steel specimens were exposed to the so called Solar Salt (industrial grade), a binary eutectic mixture of 60 % NaNO3 - 40 % KNO3, in air for 2000 hours at 550°C and 580°C in order to analyze their behavior as candidates to be used in future solar concentration power plants employing molten nitrates as heat transfer fluids. Coated ferritic steels constitute a lower cost technology than Ni based alloy. Two different coating morphologies resulting from two heat treatment performed at 700 and 1050°C after slurry application were tested. The coated systems exhibited excellent corrosion resistance at both temperatures, whereas uncoated P92 showed significant mass loss from the beginning of the test. The coatings showed very slow reaction with the molten Solar Salt. In contrast, uncoated P92 developed a stratified, unprotected Fe, Cr oxide with low adherence which shows oscillating Cr content as a function of coating depth. NaFeO2 was also found at the oxide surface as well as within the Fe, Cr oxide.

  7. Materials corrosion in molten LiF-NaF-KF eutectic salt under different reduction-oxidation conditions

    SciTech Connect

    Sellers, R. S.; Cheng, W. J.; Anderson, M. H.; Sridharan, K.; Wang, C. J.; Allen, T. R.

    2012-07-01

    Molten fluoride salts such as FLiNaK (LiF-NaF-KF: 46.5-11.5-42 mol %) have been proposed for use as secondary reactor coolants, media for transfer of high temperature process heat from nuclear reactors to chemical plants, and for concentrated solar power thermal energy storage. In molten fluoride salts, passive oxide films are chemically unstable, and corrosion is driven largely by the thermodynamically driven dissolution of alloying elements into the molten salt environment. Two alloys, Hastelloy{sup R} N and 316L stainless steel were exposed to molten FLiNaK salt in a 316L stainless steel crucible under argon cover gas for 1000 hours at 850 deg. C. Graphite was present in some of the crucibles with the goal of studying corrosion behavior of relevant reactor material combinations. In addition, a technique to reduce alloy corrosion through modification of the reduction-oxidation state was tested by the inclusion of zirconium to the system. Corrosion of 316L stainless steel was noted to occur primarily through surface depletion of chromium, an effect that was enhanced by the presence of graphite. Hastelloy{sup R} N experienced weight gain through electrochemical plating of corrosion products derived from the 316L stainless steel crucible. In the presence of zirconium, both alloys gained weight through plating of zirconium and as a result formed intermetallic layers. (authors)

  8. Effect of Al on the Wetting Behavior Between TiC x and Molten Ti-Al Alloys

    NASA Astrophysics Data System (ADS)

    Liu, Xuyang; Lv, Xuewei; Dong, Hongbiao; Li, Chunxin; Bai, Chenguang

    2015-10-01

    The wetting behavior and the interfacial reactions between TiC x substrate and molten Ti-Al alloys with different Al contents were studied using the Sessile Drop method at 1758 K (1485 °C) in argon atmosphere. It is found that the wettability and interface reaction products depend on Al content in the molten alloy. The initial contact angles between the molten Ti-Al alloy and TiC0.78 surface reduces from 110 to 80 deg when Al content in the alloy changes from 40 to 80 wt pct. The reduction in the initial contact angle is due to the decrease of surface tension of the molten Ti-Al alloys with increasing Al contents. The segregation of Al atoms to the surface occurred at all bulk concentrations of Ti-Al alloys. Al with lower surface tension tends to segregate on the surface of liquid Ti-Al alloy. In the spreading stage, the interfacial reaction led to the decrease in the contact angle. The adhesion in Ti-Al/TiC x system can be interpreted in terms of strong chemical interactions, which is greatly affected by the diffusion of C. The equilibrium contact angle was measured less than 10 deg. Finally, the reaction sequence at the Ti-Al melt and TiC x substrate interface is proposed.

  9. Presence of Li Clusters in Molten LiCl-Li

    NASA Astrophysics Data System (ADS)

    Merwin, Augustus; Phillips, William C.; Williamson, Mark A.; Willit, James L.; Motsegood, Perry N.; Chidambaram, Dev

    2016-05-01

    Molten mixtures of lithium chloride and metallic lithium are of significant interest in various metal oxide reduction processes. These solutions have been reported to exhibit seemingly anomalous physical characteristics that lack a comprehensive explanation. In the current work, the physical chemistry of molten solutions of lithium chloride and metallic lithium, with and without lithium oxide, was investigated using in situ Raman spectroscopy. The Raman spectra obtained from these solutions were in agreement with the previously reported spectrum of the lithium cluster, Li8. This observation is indicative of a nanofluid type colloidal suspension of Li8 in a molten salt matrix. It is suggested that the formation and suspension of lithium clusters in lithium chloride is the cause of various phenomena exhibited by these solutions that were previously unexplainable.

  10. Presence of Li Clusters in Molten LiCl-Li.

    PubMed

    Merwin, Augustus; Phillips, William C; Williamson, Mark A; Willit, James L; Motsegood, Perry N; Chidambaram, Dev

    2016-05-05

    Molten mixtures of lithium chloride and metallic lithium are of significant interest in various metal oxide reduction processes. These solutions have been reported to exhibit seemingly anomalous physical characteristics that lack a comprehensive explanation. In the current work, the physical chemistry of molten solutions of lithium chloride and metallic lithium, with and without lithium oxide, was investigated using in situ Raman spectroscopy. The Raman spectra obtained from these solutions were in agreement with the previously reported spectrum of the lithium cluster, Li8. This observation is indicative of a nanofluid type colloidal suspension of Li8 in a molten salt matrix. It is suggested that the formation and suspension of lithium clusters in lithium chloride is the cause of various phenomena exhibited by these solutions that were previously unexplainable.

  11. Presence of Li clusters in molten LiCl-Li

    DOE PAGES

    Merwin, Augustus; Phillips, William C.; Williamson, Mark A.; ...

    2016-05-05

    Molten mixtures of lithium chloride and metallic lithium are of significant interest in various metal oxide reduction processes. These solutions have been reported to exhibit seemingly anomalous physical characteristics that lack a comprehensive explanation. ln the current work, the physical chemistry of molten solutions of lithium chloride and metallic lithium, with and without lithium oxide, was investigated using in situ Raman spectroscopy. The Raman spectra obtained from these solutions were in agreement with the previously reported spectrum of the lithium cluster, Li8. Furthermore, this observation is indicative of a nanofluid type colloidal suspension of Li8, in a molten salt matrix.more » It is suggested that the formation and suspension of lithium clusters in lithium chloride is the cause of various phenomena exhibited by these solutions that were previously unexplainable.« less

  12. Presence of Li clusters in molten LiCl-Li

    SciTech Connect

    Merwin, Augustus; Phillips, William C.; Williamson, Mark A.; Willit, James L.; Motsegood, Perry N.; Chidambaram, Dev

    2016-05-05

    Molten mixtures of lithium chloride and metallic lithium are of significant interest in various metal oxide reduction processes. These solutions have been reported to exhibit seemingly anomalous physical characteristics that lack a comprehensive explanation. ln the current work, the physical chemistry of molten solutions of lithium chloride and metallic lithium, with and without lithium oxide, was investigated using in situ Raman spectroscopy. The Raman spectra obtained from these solutions were in agreement with the previously reported spectrum of the lithium cluster, Li8. Furthermore, this observation is indicative of a nanofluid type colloidal suspension of Li8, in a molten salt matrix. It is suggested that the formation and suspension of lithium clusters in lithium chloride is the cause of various phenomena exhibited by these solutions that were previously unexplainable.

  13. Primary and secondary room temperature molten salt electrochemical cells

    NASA Astrophysics Data System (ADS)

    Reynolds, G. F.; Dymek, C. J., Jr.

    1985-07-01

    Three novel primary cells which use room temperature molten salt electrolytes are examined and found to have high open circuit potentials in the 1.75-2.19 V range, by comparison with the Al/AlCl3-MEICl concentration cell; their cathodes were of FeCl3-MEICl, WCl6-MEICl, and Br2/reticulated vitreous carbon together with Pt. Also, secondary electrochemical cell candidates were examined which combined the reversible Al/AlCl3-MEICl electrode with reversible zinc and cadmium molten salt electrodes to yield open circuit potentials of about 0.7 and 1.0 V, respectively. Room temperature molten salts' half-cell reduction potentials are given.

  14. Modelling of molten fuel/concrete interactions. [PWR; BWR

    SciTech Connect

    Muir, J. F.; Benjamin, A. S.

    1980-01-01

    A computer program modelling the interaction between molten core materials and structural concrete (CORCON) is being developed to provide quantitative estimates of fuel-melt accident consequences suitable for risk assessment of light water reactors. The principal features of CORCON are reviewed. Models developed for the principal interaction phenomena, inter-component heat transfer, concrete erosion, and melt/gas chemical reactions, are described. Alternative models for the controlling phenomenon, heat transfer from the molten pool to the surrounding concrete, are presented. These models, formulated in conjunction with the development of CORCON, are characterized by the presence or absence of either a gas film or viscous layer of molten concrete at the melt/concrete interface. Predictions of heat transfer based on these models compare favorably with available experimental data.

  15. Presence of Li Clusters in Molten LiCl-Li

    PubMed Central

    Merwin, Augustus; Phillips, William C.; Williamson, Mark A.; Willit, James L.; Motsegood, Perry N.; Chidambaram, Dev

    2016-01-01

    Molten mixtures of lithium chloride and metallic lithium are of significant interest in various metal oxide reduction processes. These solutions have been reported to exhibit seemingly anomalous physical characteristics that lack a comprehensive explanation. In the current work, the physical chemistry of molten solutions of lithium chloride and metallic lithium, with and without lithium oxide, was investigated using in situ Raman spectroscopy. The Raman spectra obtained from these solutions were in agreement with the previously reported spectrum of the lithium cluster, Li8. This observation is indicative of a nanofluid type colloidal suspension of Li8 in a molten salt matrix. It is suggested that the formation and suspension of lithium clusters in lithium chloride is the cause of various phenomena exhibited by these solutions that were previously unexplainable. PMID:27145895

  16. Bubble-driven anodic gas in molten salt electrolytes

    NASA Astrophysics Data System (ADS)

    Osarinmwian, C.

    2017-03-01

    Herein online mass spectrometry is used to record real-time concentration curves of anodic gases released during the electrochemical oxidation of graphite anodes in molten CaCl2. The shape of these curves suggests that electrochemical oxidation is rate limited by the mass transport of oxidant ions to the anode surface. Anodic gas bubbles are formed and released from nucleation sites at this surface. Although the applied voltage is less than the decomposition voltage, an unexpectedly high release of Cl2 gas indicates continuous decomposition of molten CaCl2. The origin of experimentally observed anodic gas bubbling is explained using phase-field simulations of a rising gas bubble in molten CaCl2.

  17. Molten salt based nanofluids based on solar salt and alumina nanoparticles: An industrial approach

    NASA Astrophysics Data System (ADS)

    Muñoz-Sánchez, Belén; Nieto-Maestre, Javier; Guerreiro, Luis; Julia, José Enrique; Collares-Pereira, Manuel; García-Romero, Ana

    2017-06-01

    Thermal Energy Storage (TES) and its associated dispatchability is extremely important in Concentrated Solar Power (CSP) plants since it represents the main advantage of CSP technology in relation to other renewable energy sources like photovoltaic (PV). Molten salts are used in CSP plants as a TES material because of their high operational temperature and stability of up to 600°C. Their main problems are their relative poor thermal properties and energy storage density. A simple cost-effective way to improve the thermal properties of molten salts is to dope them with nanoparticles, thus obtaining the so-called salt-based nanofluids. Additionally, the use of molten salt based nanofluids as TES materials and Heat Transfer Fluid (HTF) has been attracting great interest in recent years. The addition of tiny amounts of nanoparticles to the base salt can improve its specific heat as shown by different authors1-3. The application of these nano-enhanced materials can lead to important savings on the investment costs in new TES systems for CSP plants. However, there is still a long way to go in order to achieve a commercial product. In this sense, the improvement of the stability of the nanofluids is a key factor. The stability of nanofluids will depend on the nature and size of the nanoparticles, the base salt and the interactions between them. In this work, Solar Salt (SS) commonly used in CSP plants (60% NaNO3 + 40% KNO3 wt.) was doped with alumina nanoparticles (ANPs) at a solid mass concentration of 1% wt. at laboratory scale. The tendency of nanoparticles to agglomeration and sedimentation is tested in the molten state by analyzing their size and concentration through the time. The specific heat of the nanofluid at 396 °C (molten state) is measured at different times (30 min, 1 h, 5 h). Further research is needed to understand the mechanisms of agglomeration. A good understanding of the interactions between the nanoparticle surface and the ionic media would provide

  18. Thermal Analysis of Surrogate Simulated Molten Salts with Metal Chloride Impurities for Electrorefining Used Nuclear Fuel

    SciTech Connect

    Toni Y. Gutknecht; Guy L. Fredrickson; Vivek Utgikar

    2012-04-01

    This project is a fundamental study to measure thermal properties (liquidus, solidus, phase transformation, and enthalpy) of molten salt systems of interest to electrorefining operations, which are used in both the fuel cycle research & development mission and the spent fuel treatment mission of the Department of Energy. During electrorefining operations the electrolyte accumulates elements more active than uranium (transuranics, fission products and bond sodium). The accumulation needs to be closely monitored because the thermal properties of the electrolyte will change as the concentration of the impurities increases. During electrorefining (processing techniques used at the Idaho National Laboratory to separate uranium from spent nuclear fuel) it is important for the electrolyte to remain in a homogeneous liquid phase for operational safeguard and criticality reasons. The phase stability of molten salts in an electrorefiner may be adversely affected by the buildup of fission products in the electrolyte. Potential situations that need to be avoided are: (i) build up of fissile elements in the salt approaching the criticality limits specified for the vessel (ii) freezing of the salts due to change in the liquidus temperature and (iii) phase separation (non-homogenous solution) of elements. The stability (and homogeneity) of the phases can potentially be monitored through the thermal characterization of the salts, which can be a function of impurity concentration. This work describes the experimental results of typical salts compositions, consisting of chlorides of strontium, samarium, praseodymium, lanthanum, barium, cerium, cesium, neodymium, sodium and gadolinium (as a surrogate for both uranium and plutonium), used in the processing of used nuclear fuels. Differential scanning calorimetry was used to analyze numerous salt samples providing results on the thermal properties. The property of most interest to pyroprocessing is the liquidus temperature. It was

  19. Conception of electron beam-driven subcritical molten salt ultimate safety reactor

    SciTech Connect

    Abalin, S.S.; Alekseev, P.N.; Ignat`ev, V.V.

    1995-10-01

    This paper is a preliminary sketch of a conception to develop the {open_quotes}ultimate safety reactor{close_quotes} using modern reactor and accelerator technologies. This approach would not require a long-range R&D program. The ultimate safety reactor could produce heat and electric energy, expand the production of fuel, or be used for the transmutation of long-lived wastes. The use of the combined double molten salt reactor system allows adequate neutron multiplication to permit using an electron accelerator for the initial neutron flux. The general parameters of such a system are discussed in this paper.

  20. Kinetics of reductive extraction of actinide and lanthanide elements from molten fluoride into liquid bismuth

    NASA Astrophysics Data System (ADS)

    Moriyama, Hirotake; Miyazaki, Masafumi; Asaoka, Yoshiyuki; Moritani, Kimikazu; Oishi, Jun

    1991-06-01

    The rate of reductive extraction of actinide and lanthanide elements was measured in the two-phase system of molten LiF-BeF 2 salt and liquid bismuth at 823-973 K. The effect of temperature, salt composition and reductant concentration was studied. In most cases, it was observed that the solid bismuthides of these elements were formed at the salt-bismuth interface following the addition of reductant. The extraction rate was limited by their solubility in bismuth. The mass transfer coefficient of each element was evaluated by applying a film theory. On the basis of the obtained results, some considerations are made for the development of extraction systems.

  1. Molten carbonate fuel cell networks: Principles, analysis, and performance. Technical note

    SciTech Connect

    Wimer, J.G.; Williams, M.C.

    1993-01-01

    The chemical reactions in an internally reforming molten carbonate fuel cell (IRMCFC) are described and combined into the overall IRMCFC reaction. Thermodynamic and electrochemical principles are discussed, and structure and operation of fuel cell stacks are explained. In networking, multiple fuel cell stacks are arranged so that reactant streams are fed and recycled through stacks in series, for higher reactant utilization and increased system efficiency. Advantages and performance of networked and conventional systems are compared, using ASPEN simulations. The concept of networking can be applied to any electrochemical membrane, such as that developed for hot gas cleanup in future power plants. 2 tabs, 16 figs, 9 refs.

  2. Dry Molten Globule Intermediates and the Mechanism of Protein Unfolding

    PubMed Central

    Baldwin, Robert L.; Frieden, Carl; Rose, George D.

    2010-01-01

    New experimental results show that either gain or loss of close packing can be observed as a discrete step in protein folding or unfolding reactions. This finding poses a significant challenge to the conventional two-state model of protein folding. Results of interest involve dry molten globule intermediates, an expanded form of the protein that lacks appreciable solvent. When an unfolding protein expands to the dry molten globule state, side chains unlock and gain conformational entropy, while liquid-like van der Waals interactions persist. Four unrelated proteins are now known to form dry molten globules as the first step of unfolding, suggesting that such an intermediate may well be commonplace in both folding and unfolding. Data from the literature show that peptide amide protons are protected in the dry molten globule, indicating that backbone structure is intact despite loss of side chain close packing. Other complementary evidence shows that secondary structure formation provides a major source of compaction during folding. In our model, the major free-energy barrier separating unfolded from native states usually occurs during the transition between the unfolded state and the dry molten globule. The absence of close packing at this barrier provides an explanation for why ϕ-values, derived from a Brønsted-Leffler plot, depend primarily on structure at the mutational site and not on specific side chain interactions. The conventional two-state folding model breaks down when there are dry molten globule intermediates, a realization that has major implications for future experimental work on the mechanism of protein folding. PMID:20635344

  3. The redox combustion of carbon monoxide for recovering pure carbon dioxide by using molten (Na+,K+)2(CO32-,SO42-) mixtures.

    PubMed

    Shimano, Satoshi; Asakura, Shukuji

    2006-06-01

    Large-scale combustion systems, such as thermal power plants, emit large amounts of carbon dioxide, which can increase global warming. A molten salt redox combustion system was proposed to recover pure carbon dioxide exhausted from the combustion of fossil fuels. This system is composed of two successive processes by using reactions occurring in a molten salt. The molten salt is the mixture of the molten alkali metal sulfates and carbonates. The sulfate ions oxidize the fuels in first processes, being changed to reductive species such as sulfide ions. In this process, carbon dioxide and water are exclusively exhausted. The reductive species of sulfur compounds are oxidized to regenerate the sulfate ions by air in the second process. In this study, these above two processes were tried by using molten [(Na(+))(0.5),(K(+))(0.5)](2)[(CO(3)(2-))(0.9),(SO(4)(2-))(0.1)] alternatively. The oxidation of carbon monoxide as fuel by sulfate ions and the regeneration of sulfate ions by air were investigated in the temperature range of 700-950 degrees C, respectively. These reactions were exothermic. The rate of the regeneration of the sulfate ions was extremely high. During the oxidation of carbon monoxide, the reaction was first order in carbon monoxide with an activation energy of 101 kJ mol(-1). The optimum condition to recover pure carbon dioxide on practical operation was discussed.

  4. Renewing Liquid Fueled Molten Salt Reactor Research and Development

    NASA Astrophysics Data System (ADS)

    Towell, Rusty; NEXT Lab Team

    2016-09-01

    Globally there is a desperate need for affordable, safe, and clean energy on demand. More than anything else, this would raise the living conditions of those in poverty around the world. An advanced reactor that utilizes liquid fuel and molten salts is capable of meeting these needs. Although, this technology was demonstrated in the Molten Salt Reactor Experiment (MSRE) at ORNL in the 60's, little progress has been made since the program was cancelled over 40 years ago. A new research effort has been initiated to advance the technical readiness level of key reactor components. This presentation will explain the motivation and initial steps for this new research initiative.

  5. SENER molten salt tower technology. Ouarzazate NOOR III case

    NASA Astrophysics Data System (ADS)

    Relloso, Sergio; Gutiérrez, Yolanda

    2017-06-01

    NOOR III 150 MWe project is the evolution of Gemasolar (19.9 MWe) to large scale Molten Salt Tower plants. With more than 5 years of operational experience, Gemasolar lessons learned have been the starting point for the optimization of this technology, considered the leader of potential cost reduction in CSP. In addition, prototypes of plant key components (heliostat and receiver) were manufactured and thoroughly tested before project launch in order to prove the new engineering solutions adopted. The SENER proprietary technology of NOOR III will be applied in the next Molten Salt Tower plants that will follow in other countries, such as South Africa, Chile and Australia.

  6. Castable Cement Can Prevent Molten-Salt Corrosion in CSP

    SciTech Connect

    2016-09-01

    NREL's study demonstrated that castable cements on metals are a protective barrier that can prevent permeation of molten salts toward metallic surfaces. The silica-based castable cement Aremco 645-N, when sprayed with boron nitride, can protect containment metallic alloys from attack by molten chlorides at high temperatures (650 degrees C) in short-term tests. Improved thermal energy storage technology could increase the performance of CSP and reduce costs, helping to reach the goal of the U.S. Department of Energy's SunShot Initiative to make solar cost-competitive with other non-renewable sources of electricity by 2020.

  7. Porous electrolyte retainer for molten carbonate fuel cell

    DOEpatents

    Singh, Raj N.; Dusek, Joseph T.

    1983-06-21

    A porous tile for retaining molten electrolyte within a fuel cell is prepared by sintering particles of lithium aluminate into a stable structure. The tile is assembled between two porous metal plates which serve as electrodes with fuels gases such as H.sub.2 and CO opposite to oxidant gases such as O.sub.2 and CO.sub.2. The tile is prepared with a porosity of 55-65% and a pore size distribution selected to permit release of sufficient molten electrolyte to wet but not to flood the adjacent electrodes.

  8. Porous electrolyte retainer for molten carbonate fuel cell. [lithium aluminate

    DOEpatents

    Singh, R.N.; Dusek, J.T.

    1979-12-27

    A porous tile for retaining molten electrolyte within a fuel cell is prepared by sintering particles of lithium aluminate into a stable structure. The tile is assembled between two porous metal plates which serve as electrodes with fuels gases such as H/sub 2/ and CO opposite to oxidant gases such as O/sub 2/ and CO/sub 2/. The tile is prepared with a porosity of 55 to 65% and a pore size distribution selected to permit release of sufficient molten electrolyte to wet but not to flood the adjacent electrodes.

  9. Metals processing control by counting molten metal droplets

    DOEpatents

    Schlienger, Eric; Robertson, Joanna M.; Melgaard, David; Shelmidine, Gregory J.; Van Den Avyle, James A.

    2000-01-01

    Apparatus and method for controlling metals processing (e.g., ESR) by melting a metal ingot and counting molten metal droplets during melting. An approximate amount of metal in each droplet is determined, and a melt rate is computed therefrom. Impedance of the melting circuit is monitored, such as by calculating by root mean square a voltage and current of the circuit and dividing the calculated current into the calculated voltage. Analysis of the impedance signal is performed to look for a trace characteristic of formation of a molten metal droplet, such as by examining skew rate, curvature, or a higher moment.

  10. A highly conductive electrolyte for molten oxide fuel cells.

    PubMed

    Belousov, V V; Fedorov, S V

    2017-01-03

    A gas-tight and ductile solid/liquid δ-Bi2O3-0.2 wt% B2O3 electrolyte for molten oxide fuel cells (MOFCs) is developed. The MOFCs are a new class of intermediate temperature fuel cells. The composite, consisting of solid (δ-Bi2O3) and liquid (molten Bi2O3 + B2O3) oxygen ion-conducting phases, demonstrates the promising application as an MOFC electrolyte with the highest oxygen ionic conductivity.

  11. Ionic liquids: the link to high-temperature molten salts?

    PubMed

    El Abedin, Sherif Zein; Endres, Frank

    2007-11-01

    Due to their wide thermal windows, ionic liquids can be regarded as the missing link between aqueous/organic solutions and high-temperature molten salts. They can be employed efficiently for the coating of other metals with thin layers of tantalum, aluminum, and presumably many others at reasonable temperatures by electrochemical means. The development of ionic liquids, especially air and water stable ones, has opened the door for the electrodeposition of reactive elements such as, for example, Al, Ta, and Si, which in the past were only accessible using high-temperature molten salts or, in part, organic solvents.

  12. Fabrication of catalytic electrodes for molten carbonate fuel cells

    DOEpatents

    Smith, James L.

    1988-01-01

    A porous layer of catalyst material suitable for use as an electrode in a molten carbonate fuel cell includes elongated pores substantially extending across the layer thickness. The catalyst layer is prepared by depositing particulate catalyst material into polymeric flocking on a substrate surface by a procedure such as tape casting. The loaded substrate is heated in a series of steps with rising temperatures to set the tape, thermally decompose the substrate with flocking and sinter bond the catalyst particles into a porous catalytic layer with elongated pores across its thickness. Employed as an electrode, the elongated pores provide distribution of reactant gas into contact with catalyst particles wetted by molten electrolyte.

  13. A high temperature molten salt thermal electrochemical cell

    NASA Astrophysics Data System (ADS)

    Plichta, Edward J.; Behl, Wishvender K.

    1990-02-01

    This invention relates in general to a high temperature molten salt thermal electrochemical cell and in particular to such a cell including cobalt oxide (Co3O4) as the cathode material. High temperature molten salt thermal electrochemical cells are widely used as power sources for projectiles, rockets, bombs, mines, missiles, decoys, jammers, and torpedoes. These are also used as fuses. Thermal electrochemical cells are reserve-type cells that can be activated by heating with a pyrotechnic heat source such as zirconium and barium chromate powders or mixtures of iron powder and potassium perchlorate.

  14. Improvements of a molten carbonate fuel cell power plant via exergy analysis

    SciTech Connect

    Braun, R.J.; Gaggioli, R.A.; Dunbar, W.R. |

    1996-12-31

    A proposed molten carbonate fuel cell power plant design, intended for commercial production by the end of the 1990`s and developed under the auspices of the US Department of Energy and the Gas Research Institute, has been analyzed with exergy analysis. The commercial production units, targeted for dispersed power generation markets, are based on an existing demonstration molten carbonate fuel cell power plant design which entered the start-up phase in early 1996. Exergy analysis of the commercial plant design shows the overall, second-law system efficiency to be 53 percent. The principal inefficiency, 17 percent of the total, lies in the catalytic combustor. Another major inefficiency is the stack loss, 14 percent. Heat transfer accounts for approximately 6% of the loss. System reconfigurations, incorporating a steam cycle with reheat (System 1) and a gas turbine cycle (System 2), both with revised heat exchanger networks, for significant improvement are proposed and evaluated. The second-law system efficiency is raised to 66% in System 1 and to 70% for System 2.

  15. Molten salt steam generator subsystem research experiment. Volume I. Phase 1 - Final report

    SciTech Connect

    1984-10-01

    A study was conducted for Phase 1 of a two-phase project whose objectives were to develop a reliable, cost-effective molten salt steam generating subsystem for solar thermal plants, minimize uncertainty in capital, operating, and maintenance costs, and demonstrate the ability of molten salt to generate high-pressure, high-temperature steam. The Phase 1 study involved the conceptual design of molten salt steam generating subsystems for a nominal 100-MWe net stand-alone solar central receiver electric generating plant, and a nominal 100-MWe net hybrid fossil-fueled electric power generating plant that is 50% repowered by a solar central receiver system. As part of Phase 1, a proposal was prepared for Phase 2, which involves the design, construction, testing and evaluation of a Subsystem Research Experiment of sufficient size to ensure successful operation of the full-size subsystem designed in Phase 1. Evaluation of several concepts resulted in the selection of a four-component (preheater, evaporator, superheater, reheater), natural circulation, vertically oriented, shell and tube (straight) heat exchanger arrangement. Thermal hydraulic analysis of the system included full and part load performance, circulation requirements, stability, and critical heat flux analysis. Flow-induced tube vibration, tube buckling, fatigue evaluation of tubesheet junctions, steady-state tubesheet analysis, and a simplified transient analysis were included in the structural analysis of the system. Operating modes and system dynamic response to load changes were identified. Auxiliary equipment, fabrication, erection, and maintenance requirements were also defined. Installed capital costs and a project schedule were prepared for each design.

  16. Molten metal containment vessel with rare earth oxysulfide protective coating thereon and method of making same

    DOEpatents

    Krikorian, Oscar H.; Curtis, Paul G.

    1992-01-01

    An improved molten metal containment vessel is disclosed in which wetting of the vessel's inner wall surfaces by molten metal is inhibited by coating at least the inner surfaces of the containment vessel with one or more rare earth oxysulfide or rare earth sulfide compounds to inhibit wetting and or adherence by the molten metal to the surfaces of the containment vessel.

  17. Chemical Safety: Molten Salt Baths Cited as Lab Hazards.

    ERIC Educational Resources Information Center

    Baum, Rudy

    1982-01-01

    Discusses danger of explosions with molten salts baths, commonly used as heat-transfer media. One such explosion involved use of a bath containing 3-lb sodium nitrite and 1-lb potassium thiocyanate. Although most commercially available mixtures for heat transfer contain oxidizers, a reducer (thiocyanate) was included which possibly triggered the…

  18. Liquid surface skimmer apparatus for molten lithium and method

    DOEpatents

    Robinson, Samuel C.; Pollard, Roy E.; Thompson, William F.; Stark, Marshall W.; Currin, Jr., Robert T.

    1995-01-01

    This invention relates to an apparatus for separating two fluids having different specific gravities. The invention also relates to a method for using the separating apparatus of the present invention. This invention particularly relates to the skimming of molten lithium metal from the surface of a fused salt electrolyte in the electrolytic production of lithium metal from a mixed fused salt.

  19. INTERIOR VIEW OF IRON TREATMENT (DESULPHURIZATION) AREA. MOLTEN IRON PROCEEDS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW OF IRON TREATMENT (DESULPHURIZATION) AREA. MOLTEN IRON PROCEEDS FROM CUPOLA TO IRON TREATMENT AREAS BEFORE BEING TRANSFERRED TO PIPE CASTING MACHINES. - United States Pipe & Foundry Company Plant, Melting & Treatment Areas, 2023 St. Louis Avenue at I-20/59, Bessemer, Jefferson County, AL

  20. 9. VIEW OF MOLTEN SALT BATH EQUIPMENT AND ROLLER PRESSES ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    9. VIEW OF MOLTEN SALT BATH EQUIPMENT AND ROLLER PRESSES BEING INSTALLED ON THE WEST SIDE (SIDE B) OF BUILDING 883. SIDE B OF BUILDING 883 WAS USED TO PROCESS ENRICHED URANIUM FROM 1957-66. (1/23/57) - Rocky Flats Plant, Uranium Rolling & Forming Operations, Southeast section of plant, southeast quadrant of intersection of Central Avenue & Eighth Street, Golden, Jefferson County, CO

  1. Research and development issues for molten carbonate fuel cells

    SciTech Connect

    Krumpelt, M.

    1996-04-01

    This paper describes issues pertaining to the development of molten carbonate fuel cells. In particular, the corrosion resistance and service life of nickel oxide cathodes is described. The resistivity of lithium oxide/iron oxides and improvement with doping is addressed.

  2. Structural change in molten basalt at deep mantle conditions.

    PubMed

    Sanloup, Chrystèle; Drewitt, James W E; Konôpková, Zuzana; Dalladay-Simpson, Philip; Morton, Donna M; Rai, Nachiketa; van Westrenen, Wim; Morgenroth, Wolfgang

    2013-11-07

    Silicate liquids play a key part at all stages of deep Earth evolution, ranging from core and crust formation billions of years ago to present-day volcanic activity. Quantitative models of these processes require knowledge of the structural changes and compression mechanisms that take place in liquid silicates at the high pressures and temperatures in the Earth's interior. However, obtaining such knowledge has long been impeded by the challenging nature of the experiments. In recent years, structural and density information for silica glass was obtained at record pressures of up to 100 GPa (ref. 1), a major step towards obtaining data on the molten state. Here we report the structure of molten basalt up to 60 GPa by means of in situ X-ray diffraction. The coordination of silicon increases from four under ambient conditions to six at 35 GPa, similar to what has been reported in silica glass. The compressibility of the melt after the completion of the coordination change is lower than at lower pressure, implying that only a high-order equation of state can accurately describe the density evolution of silicate melts over the pressure range of the whole mantle. The transition pressure coincides with a marked change in the pressure-evolution of nickel partitioning between molten iron and molten silicates, indicating that melt compressibility controls siderophile-element partitioning.

  3. Molten-Salt-Based Growth of Group III Nitrides

    DOEpatents

    Waldrip, Karen E.; Tsao, Jeffrey Y.; Kerley, Thomas M.

    2008-10-14

    A method for growing Group III nitride materials using a molten halide salt as a solvent to solubilize the Group-III ions and nitride ions that react to form the Group III nitride material. The concentration of at least one of the nitride ion or Group III cation is determined by electrochemical generation of the ions.

  4. 19. MOLTEN IRON FLOWS INTO A 'BOTTLE' AT FURNACE NO. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    19. MOLTEN IRON FLOWS INTO A 'BOTTLE' AT FURNACE NO. 1. THE IRON WILL BE TRANSPORTED BY RAIL TO THE OPEN HEARTH OR BASIC OXYGEN FURNACES, WHERE IT IS A MAJOR COMPONENT IN THE PRODUCTION OF STEEL. - Corrigan, McKinney Steel Company, 3100 East Forty-fifth Street, Cleveland, Cuyahoga County, OH

  5. Method for preventing sulfur emissions from vessels containing molten sulfur

    SciTech Connect

    Hass, R. H.

    1984-10-23

    Emissions from sulfur pits or other vessels containing molten sulfur are prevented or minimized by use of an air purge drawn into the vessel from the atmosphere and subsequently utilized as a portion of the oxidant required in a process for oxidizing hydrogen sulfide to elemental sulfur.

  6. X-Ray Investigations on Molten Cu-Sb Alloys

    NASA Astrophysics Data System (ADS)

    Halm, Th.; Neumann, H.; Hoyer, W.

    1994-05-01

    Using X-ray diffraction, structure factors and pair correlation functions of several molten Cu-Sb alloys and pure antimony were determined and compared with published structural, thermodynamic and electronic properties. The eutectic concentration Cu37Sb63 was investigated in dependence on temperature, and a model structure factor was calculated applying a segregation model.

  7. Chemical Safety: Molten Salt Baths Cited as Lab Hazards.

    ERIC Educational Resources Information Center

    Baum, Rudy

    1982-01-01

    Discusses danger of explosions with molten salts baths, commonly used as heat-transfer media. One such explosion involved use of a bath containing 3-lb sodium nitrite and 1-lb potassium thiocyanate. Although most commercially available mixtures for heat transfer contain oxidizers, a reducer (thiocyanate) was included which possibly triggered the…

  8. Oxygen from the lunar soil by molten silicate electrolysis

    NASA Technical Reports Server (NTRS)

    Colson, Russell O.; Haskin, Larry A.

    1992-01-01

    Accepting that oxygen, rather than gigantic gems or gold, is likely to make the Moon's Klondike, the extraction of oxygen from the lunar soil by molten silicate electrolysis has chosen to be investigated. Process theory and proposed lunar factory are addressed.

  9. Production of oxygen from lunar soil by molten salt electrolysis

    NASA Technical Reports Server (NTRS)

    Keller, Rudolf

    1989-01-01

    A simple approach to utilizing lunar resources proposes to dissolve lunar soil, without or with little beneficiation, in a suitable molten salt and to electrolyze the oxides to oxygen and a metal byproduct. The envisioned process and the required technological advances are discussed. Promising electrolysis conditions have been identified in a recent experimental program to manufacture silicon and aluminum from anorthite.

  10. 30 CFR 56.16013 - Working with molten metal.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Working with molten metal. 56.16013 Section 56.16013 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR METAL AND NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Materials...

  11. 30 CFR 57.16013 - Working with molten metal.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Working with molten metal. 57.16013 Section 57.16013 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR METAL AND NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES...

  12. 30 CFR 56.16013 - Working with molten metal.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Working with molten metal. 56.16013 Section 56.16013 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR METAL AND NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Materials...

  13. 30 CFR 57.16013 - Working with molten metal.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Working with molten metal. 57.16013 Section 57.16013 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR METAL AND NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES...

  14. 30 CFR 56.16013 - Working with molten metal.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Working with molten metal. 56.16013 Section 56.16013 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR METAL AND NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Materials...

  15. 30 CFR 56.16013 - Working with molten metal.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Working with molten metal. 56.16013 Section 56.16013 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR METAL AND NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Materials...

  16. 30 CFR 57.16013 - Working with molten metal.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Working with molten metal. 57.16013 Section 57.16013 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR METAL AND NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES...

  17. 30 CFR 56.16013 - Working with molten metal.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Working with molten metal. 56.16013 Section 56.16013 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR METAL AND NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Materials...

  18. 30 CFR 57.16013 - Working with molten metal.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Working with molten metal. 57.16013 Section 57.16013 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR METAL AND NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES...

  19. 30 CFR 57.16013 - Working with molten metal.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Working with molten metal. 57.16013 Section 57.16013 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR METAL AND NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES...

  20. Radiative and gas cooling of falling molten drops

    NASA Technical Reports Server (NTRS)

    Robinson, M. B.

    1978-01-01

    The supercooling rate and solidification time for molten drops of niobium, copper, and lead are calculated. Calculations for both radiation and helium gas cooling are presented in order to estimate the influence that the presence of helium gas would have upon the cooling rate of falling drops in the Marshall Space Flight Center space processing drop tube.

  1. [Bio-oil production from biomass pyrolysis in molten salt].

    PubMed

    Ji, Dengxiang; Cai, Tengyue; Ai, Ning; Yu, Fengwen; Jiang, Hongtao; Ji, Jianbing

    2011-03-01

    In order to investigate the effects of pyrolysis conditions on bio-oil production from biomass in molten salt, experiments of biomass pyrolysis were carried out in a self-designed reactor in which the molten salt ZnCl2-KCl (with mole ratio 7/6) was selected as heat carrier, catalyst and dispersion agent. The effects of metal salt added into ZnCl2-KCl and biomass material on biomass pyrolysis were discussed, and the main compositions of bio-oil were determined by GC-MS. Metal salt added into molten salt could affect pyrolysis production yields remarkably. Lanthanon salt could enhance bio-oil yield and decrease water content in bio-oil, when mole fraction of 5.0% LaCl3 was added, bio-oil yield could reach up to 32.0%, and water content of bio-oil could reduce to 61.5%. The bio-oil and char yields were higher when rice straw was pyrolysed, while gas yield was higher when rice husk was used. Metal salts showed great selectivity on compositions of bio-oil. LiCl and FeCl2 promoted biomass to pyrolyse into smaller molecular weight compounds. CrCl3, CaCl2 and LaCl3 could restrain second pyrolysis of bio-oil. The research provided a scientific reference for production of bio-oil from biomass pyrolysis in molten salt.

  2. 13. VIEW OF THE MOLTEN SALT BATHS USED TO UNIFORMLY ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. VIEW OF THE MOLTEN SALT BATHS USED TO UNIFORMLY AND QUICKLY HEAT METALS PRIOR TO WORKING (ROLLING). (9/16/85) - Rocky Flats Plant, Uranium Rolling & Forming Operations, Southeast section of plant, southeast quadrant of intersection of Central Avenue & Eighth Street, Golden, Jefferson County, CO

  3. Impact of corrosion test container material in molten fluorides

    DOE PAGES

    Olson, Luke C.; Fuentes, Roderick E.; Martinez-Rodriguez, Michael J.; ...

    2015-10-15

    The effects of crucible material choice on alloy corrosion rates in immersion tests in molten LiF–NaF–KF (46.5–11.5-42 mol. %) salt held at 850 °C for 500 hrs are described. Four crucible materials were studied. Molten salt exposures of Incoloy-800H in graphite, Ni, Incoloy-800H, and pyrolytic boron nitride (PyBN) crucibles all led to weight-loss in the Incoloy-800H coupons. Alloy weight loss was ~30 times higher in the graphite and Ni crucibles in comparison to the Incoloy-800H and PyBN crucibles. It is hypothesized galvanic coupling between the alloy coupons and crucible materials contributed to the higher corrosion rates. Alloy salt immersion inmore » graphite and Ni crucibles had similar weight-loss hypothesized to occur due to the rate limiting out diffusion of Cr in the alloys to the surface where it reacts with and dissolves into the molten salt, followed by the reduction of Cr from solution at the molten salt and graphite/Ni interfaces. As a result, both the graphite and the Ni crucibles provided sinks for the Cr, in the formation of a Ni–Cr alloy in the case of the Ni crucible, and Cr carbide in the case of the graphite crucible.« less

  4. Impact of corrosion test container material in molten fluorides

    SciTech Connect

    Olson, Luke C.; Fuentes, Roderick E.; Martinez-Rodriguez, Michael J.; Ambrosek, James W.; Sridharan, Kumar; Anderson, Mark H.; Garcia-Diaz, Brenda L.; Gray, Joshua; Allen, Todd R.

    2015-10-15

    The effects of crucible material choice on alloy corrosion rates in immersion tests in molten LiF–NaF–KF (46.5–11.5-42 mol. %) salt held at 850 °C for 500 hrs are described. Four crucible materials were studied. Molten salt exposures of Incoloy-800H in graphite, Ni, Incoloy-800H, and pyrolytic boron nitride (PyBN) crucibles all led to weight-loss in the Incoloy-800H coupons. Alloy weight loss was ~30 times higher in the graphite and Ni crucibles in comparison to the Incoloy-800H and PyBN crucibles. It is hypothesized galvanic coupling between the alloy coupons and crucible materials contributed to the higher corrosion rates. Alloy salt immersion in graphite and Ni crucibles had similar weight-loss hypothesized to occur due to the rate limiting out diffusion of Cr in the alloys to the surface where it reacts with and dissolves into the molten salt, followed by the reduction of Cr from solution at the molten salt and graphite/Ni interfaces. As a result, both the graphite and the Ni crucibles provided sinks for the Cr, in the formation of a Ni–Cr alloy in the case of the Ni crucible, and Cr carbide in the case of the graphite crucible.

  5. Conduit for high temperature transfer of molten semiconductor crystalline material

    NASA Technical Reports Server (NTRS)

    Fiegl, George (Inventor); Torbet, Walter (Inventor)

    1983-01-01

    A conduit for high temperature transfer of molten semiconductor crystalline material consists of a composite structure incorporating a quartz transfer tube as the innermost member, with an outer thermally insulating layer designed to serve the dual purposes of minimizing heat losses from the quartz tube and maintaining mechanical strength and rigidity of the conduit at the elevated temperatures encountered. The composite structure ensures that the molten semiconductor material only comes in contact with a material (quartz) with which it is compatible, while the outer layer structure reinforces the quartz tube, which becomes somewhat soft at molten semiconductor temperatures. To further aid in preventing cooling of the molten semiconductor, a distributed, electric resistance heater is in contact with the surface of the quartz tube over most of its length. The quartz tube has short end portions which extend through the surface of the semiconductor melt and which are lef bare of the thermal insulation. The heater is designed to provide an increased heat input per unit area in the region adjacent these end portions.

  6. Two techniques enable sampling of filtered and unfiltered molten metals

    NASA Technical Reports Server (NTRS)

    Burris, L., Jr.; Pierce, R. D.; Tobias, K. R.; Winsch, I. O.

    1967-01-01

    Filtered samples of molten metals are obtained by filtering through a plug of porous material fitted in the end of a sample tube, and unfiltered samples are obtained by using a capillary-tube extension rod with a perforated bucket. With these methods there are no sampling errors or loss of liquid.

  7. Sulfur tolerant molten carbonate fuel cell anode and process

    DOEpatents

    Remick, Robert J.

    1990-01-01

    Molten carbonate fuel cell anodes incorporating a sulfur tolerant carbon monoxide to hydrogen water-gas-shift catalyst provide in situ conversion of carbon monoxide to hydrogen for improved fuel cell operation using fuel gas mixtures of over about 10 volume percent carbon monoxide and up to about 10 ppm hydrogen sulfide.

  8. Evaluation of gasification and gas-cleanup processes for use in molten-carbonate fuel-cell power plants

    SciTech Connect

    Vidt, E.J.; Jablonski, G.; Alvin, M.A.; Wenglarz, R.A.; Patel, P.

    1981-12-01

    This interim report satisfies the Task B requirement to define process configurations for systems suitable for supplying fuel to molten carbonate fuel cells (MCFC) in industrial and utility power plants. The configurations studied include entrained, fluidized-bed, gravitating-bed, and molten salt gasifiers, both air and oxygen blown. Desulfurization systems utilizing wet scrubbing processes, such as Selexol and Rectisol II, and dry sorbents, such as iron oxide and dolomite, were chosen for evaluation. Cleanup systems not chosen by DOE's MCFC contractors, General Electric and United Technologies, Inc., for their MCFC power plant work by virtue of the resource requirements of those systems for commercial development were chosen for detailed study in Tasks C and D of this contract. Such systems include Westinghouse fluidized-bed gasification, air and oxygen blown, Rockwell molten carbonate air-blown gasification, METC iron oxide desulfurization, and dolomitic desulfurization. In addition, for comparison, gasification systems such as the Texaco entrained and the British Gas/Lurgi slagging units, along with wet scrubbing by Rectisol II, have also been chosen for detailed study.

  9. Study of translational dynamics in molten polymer by variation of gradient pulse-width of PGSE

    NASA Astrophysics Data System (ADS)

    Stepišnik, Janez; Lahajnar, Gojmir; Zupančič, +Ivan; Mohorič, Aleš

    2013-11-01

    Pulsed gradient spin echo is a method of measuring molecular translation. Changing Δ makes it sensitive to diffusion spectrum. Spin translation effects the buildup of phase structure during the application of gradient pulses as well. The time scale of the self-diffusion measurement shortens if this is taken into account. The method of diffusion spectrometry with variable δ is also less sensitive to artifacts caused by spin relaxation and internal gradient fields. Here the method is demonstrated in the case of diffusion spectrometry of molten polyethylene. The results confirm a model of constraint release in a system of entangled polymer chains as a sort of tube Rouse motion.

  10. Corrosion Behavior of Alloys in Molten Fluoride Salts

    NASA Astrophysics Data System (ADS)

    Zheng, Guiqiu

    The molten fluoride salt-cooled high-temperature nuclear reactor (FHR) has been proposed as a candidate Generation IV nuclear reactor. This reactor combines the latest nuclear technology with the use of molten fluoride salt as coolant to significantly enhance safety and efficiency. However, an important challenge in FHR development is the corrosion of structural materials in high-temperature molten fluoride salt. The structural alloys' degradation, particularly in terms of chromium depletion, and the molten salt chemistry are key factors that impact the lifetime of nuclear reactors and the development of future FHR designs. In support of materials development for the FHR, the nickel base alloy of Hastelloy N and iron-chromium base alloy 316 stainless steel are being actively considered as critical structural alloys. Enriched 27LiF-BeF2 (named as FLiBe) is a promising coolant for the FHR because of its neutronic properties and heat transfer characteristics while operating at atmospheric pressure. In this study, the corrosion behavior of Ni-5Cr and Ni-20Cr binary model alloys, and Hastelloy N and 316 stainless steel in molten FLiBe with and without graphite were investigated through various microstructural analyses. Based on the understanding of the corrosion behavior and data of above four alloys in molten FLiBe, a long-term corrosion prediction model has been developed that is applicable specifically for these four materials in FLiBe at 700ºC. The model uses Cr concentration profile C(x, t) as a function of corrosion distance in the materials and duration fundamentally derived from the Fick's diffusion laws. This model was validated with reasonable accuracy for the four alloys by fitting the calculated profiles with experimental data and can be applied to evaluate corrosion attack depth over the long-term. The critical constant of the overall diffusion coefficient (Deff) in this model can be quickly calculated from the experimental measurement of alloys' weight

  11. Transmutation Scoping Studies for a Chloride Molten Salt Reactor

    SciTech Connect

    Heidet, Florent; Feng, Bo; Kim, Taek; Taiwo, Temitope

    2016-01-01

    Over the past few years, there has been strong renewed interest from private industry, mostly from start-up enterprises, in molten salt reactor (MSR) technologies because of the unique properties of this class of reactors. These are reactors in which the fuel is homogeneously mixed with the coolant in the form of liquid salts and is circulated continuously into and out of the active core region with on-line fuel management, salt treatment, and salt processing. In response to such wide-spread interest, Argonne National Laboratory is expanding its well-established reactor modelling and simulation expertise and infrastructure to enable detailed analysis and design of MSRs. The tools being developed are able to simulate the continuous fuel flow, the complex on-line fuel management and elemental removal processes (e.g., fission product removal) using depletion steps representative of a real MSR system. Leveraging these capabilities, a parametric study on the transmutation performance of a simplified actinide-burning MSR concept that uses a chloride-based salt was performed. This type of salt has attracted attention over the more commonly discussed fluoride-based salts since no tritium is produced as a result of irradiation and it is compatible with a fast neutron spectrum. The studies discussed in this paper examine the performance of a burner MSR design with a fixed core size and power density over a range of possible fuel salt molar ratios with NaCl-MgCl2 as the carrier salt. The intent is to quantify the impact on the required transuranics content of the make-up fuel, the actinide transmutation rates, and other performance characteristics for typical burner MSR designs.

  12. Chemical and Electrochemical Processing of Aluminum Dross Using Molten Salts

    NASA Astrophysics Data System (ADS)

    Yan, Xiao Y.

    2008-04-01

    A novel molten salt process was investigated, where Al, as metal or contained in Al2O3 and AlN, was recovered from Al dross by chemical or direct electrochemical reduction in electrolytic cells. Electrolysis experiments were carried out under argon at temperatures from 1123 to 1243 K. In order to better understand the reduction behavior, the as-received Al dross was simulated using simplified systems, including pure Al2O3, pure AlN, an Al2O3/AlN binary mixture, and an Al2O3/AlN/Al ternary mixture. The reduction of the as-received dross was also studied experimentally. The studies showed that solid Al2O3 was chemically reduced by the Ca in a Ca-saturated Ca-CaCl2 melt to form Al2Ca or electrochemically reduced to Al-rich Al-Ca alloys and that the Al value in the Al2O3 was easily recovered from the Al drosses. It was found experimentally that solid AlN in the drosses could not be calciothermically reduced to any extent, consistent with thermodynamic evaluations. It was also found that the direct electrochemical reduction of the AlN in the drosses was confined to three phase boundaries (3PBs) between the AlN, the electrolyte, and the current collector and could not be enhanced by using the LiCl-containing chloride melt or the chloride-fluoride melts studied. The presence of Al powder in the Al2O3/AlN mixture facilitated the direct electrochemical reduction of both Al2O3 and AlN. The reduction mechanisms are discussed based upon the present experimental observations. Flow sheets for recovering the metallic Al and the Al in the Al2O3 and AlN from Al dross are finally proposed.

  13. Casting Apparatus Including A Gas Driven Molten Metal Injector And Method

    DOEpatents

    Meyer, Thomas N.

    2004-06-01

    The casting apparatus (50) includes a holding vessel (10) for containing a supply of molten metal (12) and a casting mold (52) located above the holding vessel (10) and having a casting cavity (54). A molten metal injector (14) extends into the holding vessel (10) and is at least partially immersed in the molten metal (12) in the holding vessel (10). The molten metal injector (14) is in fluid communication with the casting cavity (54). The molten metal injector (14) has an injector body (16) defining an inlet opening (24) for receiving molten metal into the injector body (16). A gas pressurization source (38) is in fluid communication with the injector body (16) for cyclically pressurizing the injector body (16) and inducing molten metal to flow from the injector body (16) to the casting cavity (54). An inlet valve (42) is located in the inlet opening (24) in the injector body (16) for filling molten metal into the injector body (16). The inlet valve (42) is configured to prevent outflow of molten metal from the injector body (16) during pressurization and permit inflow of molten metal into the injector body (16) after pressurization. The inlet valve (42) has an inlet valve actuator (44) located above the surface of the supply of molten metal (12) and is operatively connected to the inlet valve (42) for operating the inlet valve (42) between open and closed positions.

  14. New operating strategies for molten salt in line focusing solar fields - Daily drainage and solar receiver preheating

    NASA Astrophysics Data System (ADS)

    Eickhoff, Martin; Meyer-Grünefeldt, Mirko; Keller, Lothar

    2016-05-01

    Nowadays molten salt is efficiently used in point concentrating solar thermal power plants. Line focusing systems still have the disadvantage of elevated heat losses at night because of active freeze protection of the solar field piping system. In order to achieve an efficient operation of line focusing solar power plants using molten salt, a new plant design and a novel operating strategy is developed for Linear Fresnel- and Parabolic Trough power plants. Daily vespertine drainage of the solar field piping and daily matutinal refilling of the solar preheated absorber tubes eliminate the need of nocturnal heating of the solar field and reduce nocturnal heat losses to a minimum. The feasibility of this new operating strategy with all its sub-steps has been demonstrated experimentally.

  15. Activation energy-activation volume master plots for ion transport behavior in polymer electrolytes and supercooled molten salts.

    PubMed

    Ingram, Malcolm D; Imrie, Corrie T; Stoeva, Zlatka; Pas, Steven J; Funke, Klaus; Chandler, Howard W

    2005-09-08

    We demonstrate the use of activation energy versus activation volume "master plots" to explore ion transport in typical fragile glass forming systems exhibiting non-Arrhenius behavior. These systems include solvent-free salt complexes in poly(ethylene oxide) (PEO) and low molecular weight poly(propylene oxide) (PPO) and molten 2Ca(NO3)2.3KNO3 (CKN). Plots showing variations in apparent activation energy EA versus apparent activation volume VA are straight lines with slopes given by M = DeltaEA/DeltaVA. A simple ion transport mechanism is described where the rate determining step involves a dilatation (expressed as VA) around microscopic cavities and a corresponding work of expansion (EA). The slopes of the master plots M are equated to internal elastic moduli, which vary from 1.1 GPa for liquid PPO to 5.0 GPa for molten CKN on account of differing intermolecular forces in these materials.

  16. Dissolution of alumina, copper oxide and nitrogen in molten slags: Thermodynamics and kinetics

    NASA Astrophysics Data System (ADS)

    Fan, Peng

    Three studies have been conducted concerning thermodynamics and kinetics of dissolution of alumina, copper oxides and nitrogen in various molten slags. In the first study, the dissolution rate of alumina particles in molten CaO-Al2O3-SiO2 slag was measured at 1500--1550°C by direct sampling method for the purpose of understanding the dissolution behavior of alumina inclusion in molten slags. It was found that the dissolution rate decreased with increasing SiO2 and Al2O3 contents in slag, but increased with increasing temperature. In the ladle type slags, alumina particles dissolved much faster than in the tundish type slags. In the second study, solubility of solid CuO in molten Na2O-B 2O3 slag and liquid Cu2O in molten CaO-B 2O3-SiO2 slag was measured at 1000°C and 1250°C, with attempts to find suitable slags for the fluxing stage of the proposed oxidizing-fluxing process to remove copper from steel scrap. Experimental results showed that the minimum solubility occurred at neutral slag compositions, demonstrating amphoteric nature of CuO and Cu2O A regular solution model was employed to interpret the solubility data of CuO in Na2O-B 2O3 slag to obtain the interaction energies of CuO-NaO 0.5 and CuO-BO1.5, and then solubility curve, iso-activity curves and isothermal section of phase diagram of CuO-Na2O-B 2O3 system at 1000°C were drawn from the model calculation. Basic Na2O-B2O3 slag is expected to be a suitable slag for the fluxing process. The objective of the third study is to investigate the feasibility of removing nitrogen from molten steel by two newly proposed slag systems, TiO slag and Ti2O3 slag. Nitrogen distribution ratios between slag and steel were measured at 1600°C, for CaO-Al2O3-TiO, CaO-Al2O3-Ti 2O, CaO-Al2O3-TiO2 and CaO-Al 2O3 by two new slag-metal equilibration techniques, i.e., liquid sealing method and static atmosphere method. Activity coefficients of AIN and TiN, as useful indexes of measuring ability of slag to remove nitrogen, were

  17. Structural characterization of the molten globule of alpha-lactalbumin by solution X-ray scattering.

    PubMed Central

    Kataoka, M.; Kuwajima, K.; Tokunaga, F.; Goto, Y.

    1997-01-01

    A compact denatured state is often observed under a mild denaturation condition for various proteins. A typical example is the alpha-lactalbumin molten globule. Although the molecular compactness and shape are the essential properties for defining the molten globule, there have been ambiguities of these properties for the molten globule of alpha-lactalbumin. Using solution X-ray scattering, we have examined the structural properties of two types of molten globule of alpha-lactalbumin, the apo-protein at neutral pH and the acid molten globule. The radius of gyration for the native holo-protein was 15.7 A, but the two different molten globules both had a radius of gyration of 17.2 A. The maximum dimension of the molecule was also increased from 50 A for the native state to 60 A for the molten globule. These values clearly indicate that the molten globule is not as compact as the native state. The increment in the radius of gyration was less than 10% for the alpha-lactalbumin molten globule, compared with up to 30% for the molten globules of other globular proteins. Intramolecular disulfide bonds restrict the molecular expansion of the molten globule. The distance distribution function of the alpha-lactalbumin molten globule is composed of a single peak suggesting a globular shape, which is simply swollen from the native state. The scattering profile in the high Q region of the molten globule indicates the presence of a significant amount of tertiary fold. Based on the structural properties obtained by solution X-ray scattering, general and conceptual structural images for the molten globules of various proteins are described and compared with the individual, detailed structural model obtained by nuclear magnetic resonance. PMID:9041645

  18. Conceptual Design of Forced Convection Molten Salt Heat Transfer Testing Loop

    SciTech Connect

    Manohar S. Sohal; Piyush Sabharwall; Pattrick Calderoni; Alan K. Wertsching; S. Brandon Grover

    2010-09-01

    This report develops a proposal to design and construct a forced convection test loop. A detailed test plan will then be conducted to obtain data on heat transfer, thermodynamic, and corrosion characteristics of the molten salts and fluid-solid interaction. In particular, this report outlines an experimental research and development test plan. The most important initial requirement for heat transfer test of molten salt systems is the establishment of reference coolant materials to use in the experiments. An earlier report produced within the same project highlighted how thermophysical properties of the materials that directly impact the heat transfer behavior are strongly correlated to the composition and impurities concentration of the melt. It is therefore essential to establish laboratory techniques that can measure the melt composition, and to develop purification methods that would allow the production of large quantities of coolant with the desired purity. A companion report describes the options available to reach such objectives. In particular, that report outlines an experimental research and development test plan that would include following steps: •Molten Salts: The candidate molten salts for investigation will be selected. •Materials of Construction: Materials of construction for the test loop, heat exchangers, and fluid-solid corrosion tests in the test loop will also be selected. •Scaling Analysis: Scaling analysis to design the test loop will be performed. •Test Plan: A comprehensive test plan to include all the tests that are being planned in the short and long term time frame will be developed. •Design the Test Loop: The forced convection test loop will be designed including extensive mechanical design, instrument selection, data acquisition system, safety requirements, and related precautionary measures. •Fabricate the Test Loop. •Perform the Tests. •Uncertainty Analysis: As a part of the data collection, uncertainty analysis will

  19. Development of a solar thermal central heat receiver using molten salt

    NASA Astrophysics Data System (ADS)

    Tracey, T. R.

    1981-06-01

    The development and test of a 5 MWth solar heat receiver using a molten nitrate salt (60 percent NaNO3, 40 percent KNaNO3) as the heat transfer fluid is described. The application of the receiver concept in a central receiver solar power system is explained. The advantages of using molten nitrate salts as the receiver heat transfer fluid and the storage fluid are discussed. The problems associated with the receiver development including the need for high temperatures and combinations of creep and fatigue in the receiver tubes are discussed. Our approach to scaling from the 5 MWth test receiver to commercial receivers in the range of 200 MWth to 500 MWth is defined. The 5 MWth test system is described including the instrumentation used. The test facility which has a 60 m tower and 222 heliostats is described. The test results are presented. The receiver was in test for 500 hr at temperature and heat flux levels expected in commercial receiver systems.

  20. Direct Electrolysis of Molten Lunar Regolith for the Production of Oxygen and Metals on the Moon

    NASA Technical Reports Server (NTRS)

    Sirk, Aislinn H. C.; Sadoway, Donald R.; Sibille, Laurent

    2010-01-01

    When considering the construction of a lunar base, the high cost ($ 100,000 a kilogram) of transporting materials to the surface of the moon is a significant barrier. Therefore in-situ resource utilization will be a key component of any lunar mission. Oxygen gas is a key resource, abundant on earth and absent on the moon. If oxygen could be produced on the moon, this provides a dual benefit. Not only does it no longer need to be transported to the surface for breathing purposes; it can also be used as a fuel oxidizer to support transportation of crew and other materials more cheaply between the surface of the moon, and lower earth orbit (approximately $20,000/kg). To this end a stable, robust (lightly manned) system is required to produce oxygen from lunar resources. Herein, we investigate the feasibility of producing oxygen, which makes up almost half of the weight of the moon by direct electrolysis of the molten lunar regolith thus achieving the generation of usable oxygen gas while producing primarily iron and silicon at the cathode from the tightly bound oxides. The silicate mixture (with compositions and mechanical properties corresponding to that of lunar regolith) is melted at temperatures near 1600 C. With an inert anode and suitable cathode, direct electrolysis (no supporting electrolyte) of the molten silicate is carried out, resulting in production of molten metallic products at the cathode and oxygen gas at the anode. The effect of anode material, sweep rate, and electrolyte composition on the electrochemical behavior was investigated and implications for scale-up are considered. The activity and stability of the candidate anode materials as well as the effect of the electrolyte composition were determined. Additionally, ex-situ capture and analysis of the anode gas to calculate the current efficiency under different voltages, currents and melt chemistries was carried out.

  1. Viscous anisotropy of the partially molten mantle: theory and evidence from laboratory experiments (Invited)

    NASA Astrophysics Data System (ADS)

    Katz, R. F.; Qi, C.; Takei, Y.; Kohlstedt, D. L.

    2013-12-01

    In partially molten regions of Earth, rock and magma coexist as a two-phase aggregate in which the solid grains of rock form a viscously deformable, permeable matrix. Laboratory experiments that mimic this physical system produce banded patterns of rock/magma distribution. Recent theory for anisotropic viscosity of partially molten aggregates is successful in reproducing these patterns; moreover, it makes novel predictions of sample-scale melt redistribution that are testable against experiments. Here we review the theory and present new experiments that test these predictions; we consider a detailed comparison between theory and experiment. In our theory, viscous anisotropy arises from micro-structural anisotropy through considerations of the microscopic mechanics of grain-boundary diffusion creep. The micro-structural anisotropy arises because deviatoric stresses create a directionally dependent contact area between solid grains. The resulting anisotropic viscosity tensor couples shear and volumetric components of stress/strain rate. This coupling, acting over a gradient in shear stress, causes segregation of liquid and solid. Liquid typically migrates toward higher shear stress, but under specific conditions (i.e., in torsion), the opposite can occur. These predictions provide an opportunity to use laboratory experiments to test and refine the theory. The experiments are conducted in Poiseuille or torsional flow geometry, because unlike simple shear, these flows have sample-scale gradients in shear stress. The experimental samples are aggregates of olivine grains and basaltic melt, with/out chromite to modulate the permeability. This material is deformed at high pressure and temperature, either in a Paterson apparatus (torsion) or through a rigid tube (Poiseuille). In both cases, the olivine-grain size is much smaller than any dimension of the emergent porosity structure. Image-processing of sectioned samples quantifies the segregation of magma that occurred

  2. On the effect of accident conditions on the molten core debris relocation into lower head of a PWR vessel

    NASA Astrophysics Data System (ADS)

    An, Xuegao

    From 1975 to present, it has been found that the primary risk to the public health and safety from nuclear power reactors lies in ``beyond design basis'' accidents. During such severe accidents, melting of the reactor core may lead to a loss of primary system integrity, or even containment failure, which will allow escape of significant amounts of radioactive material to the environment. It is very important to understand the mechanism of reactor core degradation during a severe accident. In this study, the damage progression of the reactor core and the slumping mechanism of molten material to the lower head of the reactor vessel were examined through simulation of severe accident scenarios that lead to large-scale core damage. The calculations were carried out using the computer code SCDAP/RELAP5. Different modeling parameters or models were used in calculations by version MOD3.2. The cladding oxidation shell ``durability'' parameter, which can control the timing of fuel clad failure, was varied. The heat flux model of steady-state natural convection of the molten pool was changed. The ultimate strength of the crust supporting the molten pool was doubled. These changes were made to examine the effects on the calculated core damage, and the molten pool expansion and its slumping. Different accident scenarios were simulated. The HPI/makeup flow rates were changed. The timing of opening and closing the PORV was considered. Reflood by restart of coolant pump 2B was also studied. Finally, the size of the PORV opening was also changed. The effects of these accident scenarios on accident progression and core damage process were studied. From the calculated results, it was concluded that the accurate modeling of core damage phenomena was very important to the prediction of the later stage of an accident. According to code MOD3.2, the molten material in a pool slumped to the lower head of the reactor vessel when the juncture of the top and side crusts failed after the

  3. Oxidation Behavior of Molten Cu-Be Binary and Cu-Be- X ( X = Ca or Zr) Ternary Alloys at 1423 K (1150 °C) Under Controlled Oxygen Partial Pressure

    NASA Astrophysics Data System (ADS)

    Tanahashi, Mitsuru; Miura, Jutaro; Iwadachi, Takaharu; Nojiri, Keigo; Fujisawa, Toshiharu; Yamauchi, Chikabumi

    2017-02-01

    The oxidation behavior of molten Cu-Be binary and Cu-Be- X (Ca or Zr) ternary alloys was investigated by exposing these molten alloy systems to various Ar-O2 atmospheres to control the oxygen partial pressure from 10 to 105 Pa at 1423 K (1150 °C). The experimental results clarified that the oxygen partial pressure in gas phase affects the morphology of the oxide formed on the surface of the alloy and the oxidation rate of beryllium. At lower oxygen partial pressure, a molten Cu-Be alloy is covered with a homogeneous and compact internal layer of BeO, which leads to a minimization of the beryllium oxidation rate. By adding a small amount of calcium or zirconium into the molten Cu-0.5 mass pct Be alloy, a protective BeO layer is formed even at higher oxygen partial pressure, resulting in achievement of a significant reduction in the beryllium oxidation rate.

  4. The inverse problem for definition of the shape of a molten contact bridge

    NASA Astrophysics Data System (ADS)

    Kharin, Stanislav N.; Sarsengeldin, Merey M.

    2017-09-01

    The paper presents the results of investigation of bridging phenomenon occurring at opening of electrical contacts. The mathematical model describing the dynamics of metal molten bridge takes into account the Thomson effect. It is based on the system of partial differential equations for temperature and electrical fields of the bridge in the domain containing two moving unknown boundaries. One of them is an interface between liquid and solid zones of the bridge and should be found by the solution of the corresponding Stefan problem. The second free boundary corresponds to the shape of the visible part of a bridge. Its definition is an inverse problem, for which solution it is necessary to find minimum of the energy consuming for the formation of the shape of a quasi-stationary bridge. Three components of this energy, namely surface tension, pinch effect and gravitation, are defined by the functional which minimum gives the required shape of the bridge. The solution of corresponding variation problem is found by the reduction of the problem to the solution of the system of ordinary differential equations. Calculated values of the voltage of the bridge rupture for various metals are in a good agreement with the experimental data. The criteria responsible for the mechanism of molten bridge rupture are introduced in the paper.

  5. Conceptual Design of a 100 MWe Modular Molten Salt Power Tower Plant

    SciTech Connect

    James E. Pacheco; Carter Moursund, Dale Rogers, David Wasyluk

    2011-09-20

    A conceptual design of a 100 MWe modular molten salt solar power tower plant has been developed which can provide capacity factors in the range of 35 to 75%. Compared to single tower plants, the modular design provides a higher degree of flexibility in achieving the desired customer's capacity factor and is obtained simply by adjusting the number of standard modules. Each module consists of a standard size heliostat field and receiver system, hence reengineering and associated unacceptable performance uncertainties due to scaling are eliminated. The modular approach with multiple towers also improves plant availability. Heliostat field components, receivers and towers are shop assembled allowing for high quality and minimal field assembly. A centralized thermal-storage system stores hot salt from the receivers, allowing nearly continuous power production, independent of solar energy collection, and improved parity with the grid. A molten salt steam generator converts the stored thermal energy into steam, which powers a steam turbine generator to produce electricity. This paper describes the conceptual design of the plant, the advantages of modularity, expected performance, pathways to cost reductions, and environmental impact.

  6. A final report on the Phase 1 testing of a molten-salt cavity receiver

    SciTech Connect

    Chavez, J M; Smith, D C

    1992-05-01

    This report describes the design, construction, and testing of a solar central receiver using molten nitrate salt as a heat exchange fluid. Design studies for large commercial plants (30--100 MWe) have shown molten salt to be an excellent fluid for solar thermal plants as it allows for efficient thermal storage. Plant design studies concluded that an advanced receiver test was required to address uncertainties not covered in prior receiver tests. This recommendation led to the current test program managed by Sandia National Laboratories for the US Department of Energy. The 4.5 MWt receiver is installed at Sandia National Laboratories' Central Receiver Test Facility in Albuquerque, New Mexico. The receiver incorporates features of large commercial receiver designs. This report describes the receiver's configuration, heat absorption surface (design and sizing), the structure and supporting systems, and the methods for control. The receiver was solar tested during a six-month period at the Central Receiver Test Facility in Albuquerque, NM. The purpose of the testing was to characterize the operational capabilities of the receiver under a number of solar operating and stand-by conditions. This testing consisted of initial check-out of the systems, followed by steady-state performance, transient receiver operation, receiver operation in clouds, receiver thermal loss testing, receiver start-up operation, and overnight thermal conditioning tests. This report describes the design, fabrication, and results of testing of the receiver.

  7. Preliminary safety calculations to improve the design of Molten Salt Fast Reactor

    SciTech Connect

    Brovchenko, M.; Heuer, D.; Merle-Lucotte, E.; Allibert, M.; Capellan, N.; Ghetta, V.; Laureau, A.

    2012-07-01

    Molten salt reactors are liquid fuel reactors so that they are flexible in operation but very different in the safety approach from solid fuel reactors. This study bears on the specific concept named Molten Salt Fast Reactor (MSFR). Since this new nuclear technology is in development, safety is an essential point to be considered all along the R and D studies. This paper presents the first step of the safety approach: the systematic description of the MSFR, limited here to the main systems surrounding the core. This systematic description is the basis on which we will be able to devise accidental scenarios. Thanks to the negative reactivity feedback coefficient, most accidental scenarios lead to reactor shut down. Because of the decay heat generated in the fuel salt, it must be cooled. After the description of the tools developed to calculate the residual heat, the different contributions are discussed in this study. The decay heat of fission products in the MSFR is evaluated to be low (3% of nominal power), mainly due to the reprocessing that transfers the fission products to the gas reprocessing unit. As a result, the contribution of the actinides is significant (0.5% of nominal power). The unprotected loss of heat sink transients are studied in this paper. It appears that slow transients are favorable (> 1 min) to minimize the temperature increase of the fuel salt. This work will be the basis of further safety studies as well as an essential parameter for the design of the draining system. (authors)

  8. Wetting of polycrystalline SiC by molten Al and Al-Si alloys

    NASA Astrophysics Data System (ADS)

    Cong, Xiao-Shuang; Shen, Ping; Wang, Yi; Jiang, Qichuan

    2014-10-01

    The wetting of α-SiC by molten Al and Al-Si alloys was investigated using a dispensed sessile drop method in a high vacuum. In the Al-SiC system, representative wetting stages were identified. The liquid spreading was initially controlled by the deoxidation of the SiC surface and then by the formation of Al4C3 at the interface. The intrinsic contact angle for molten Al on the polycrystalline α-SiC surface was suggested to be lower than 90̊ provided that the oxide films covering the Al and SiC surfaces were removed, i.e., the system is partial wetting in nature. An increase in the Si concentration in liquid Al weakened the interfacial reaction but improved the final wettability. The role of the Si addition on the wetting was presumably attributed to its segregation at the interface and the formation of strong chemical bonds with the SiC surface.

  9. Molten salt coal gasification process development unit. Phase 1. Volume 2. Commercial plant study. Final report

    SciTech Connect

    Kohl, Arthur L.

    1980-05-01

    This report summarizes the results of a test program conducted on the Molten Salt Coal Gasification Process, which included the design, construction, and operation of a Process Development Unit (PDU). This process, coal is gasified by contacting it with air in a turbulent pool of molten sodium carbonate. Sulfur and ash are retained in the melt, and a small stream is continuously removed from the gasifier for regeneration of the salt. The process can handle a wide variety of feed materials, including highly caking coals, and produces a gas relatively free from tars and other impurities. The gasification step is carried out at approximately 1800/sup 0/F. The PDU was designed to process 1 ton per hour of coal at pressures up to 20 atm. It is a completely integrated facility including systems for feeding solids to the gasifier, regenerating sodium carbonate for reuse, and removing sulfur and ash in forms suitable for disposal. Five extended test runs were made. The observed product gas composition was quite close to that predicted on the basis of earlier small-scale tests and thermodynamic considerations. All plant systems were operated in an integrated manner. Test data and discussions regarding plant equipment and process performance are presented. The program also included a commercial plant study which showed the process to be attractive for use in a combined cycle, electric power plant. The report is presented in two volumes, Volume 1, PDU Operations, and Volume 2, Commercial Plant Study.

  10. Evidence for melt partitioning between olivine and orthopyroxene in partially molten harzburgite

    NASA Astrophysics Data System (ADS)

    Miller, K.; Zhu, W.; Montesi, L. G.; Le Roux, V.; Gaetani, G. A.

    2013-12-01

    During melting at mid-ocean ridges, melt is driven into an equilibrium, minimum-energy configuration by surface energy gradients between solid-solid and solid-liquid phase boundaries. Such a configuration, where melt is mostly restricted to three and four-grain junctions, acts as a porous medium through which melt can percolate to the surface. For a monomineralic system, melt is distributed evenly among all grains. However, in mineralogical heterogeneous systems, melt partitions unevenly between the various solid phases to minimize the total energy of the system. In a ocean ridge melting environment, where olivine is often juxtaposed against orthopyroxene (opx), lithologic partitioning is expected to turn olivine-rich regions into high-permeability conduits, through which melt can be quickly extracted, drastically increasing the permeability of the mantle [Zhu and Hirth, 2003]. Lithologic partitioning has been demonstrated in experiments using analogue systems [Watson, 1999]; however, to date, no experiment has confirmed its existence in partially molten mantle systems. We present experimental results that determine the degree of melt partitioning between olivine and opx in partially molten harzburgites. Samples were prepared from a powdered mixture of oxides and carbonates and then hot-pressed in a solid-media piston-cylinder apparatus at 1350°C and 1.5GPa [Zhu et al., 2011] to achieve an 82/18 vol. % ratio of olivine to opx. Prior to hot-pressing, basalt was added to the powdered mixtures in various proportions to test for lithologic partitioning across a range of melt fractions. Three-dimensional, 700nm-resolution images of our samples were obtained using synchrotron X-ray microtomography on the 2BM station of the Advanced Photon Source at Argonne National Labs. Image data were filtered using an anisotropic diffusion filter to enhance phase contrast and then segmented to produce binary representations of each phase. In order to quantitatively demonstrate

  11. Molten Salts for High Temperature Reactors: University of Wisconsin Molten Salt Corrosion and Flow Loop Experiments -- Issues Identified and Path Forward

    SciTech Connect

    Piyush Sabharwall; Matt Ebner; Manohar Sohal; Phil Sharpe; Thermal Hydraulics Group

    2010-03-01

    Considerable amount of work is going on regarding the development of high temperature liquid salts technology to meet future process needs of Next Generation Nuclear Plant. This report identifies the important characteristics and concerns of high temperature molten salts (with lesson learned at University of Wisconsin-Madison, Molten Salt Program) and provides some possible recommendation for future work

  12. Micromechanical modelling of partially molten and sand reinforced polycrystalline ice

    NASA Astrophysics Data System (ADS)

    Castelnau, O.; Duval, P.

    2009-12-01

    The viscoplastic behaviour of polycrystalline ice is strongly affected by the very strong anisotropy of ice crystals. Indeed, in the dislocations creep regime relevant for ice sheet flow, dislocation glide on the basal plane of ice single crystals leads to strain-rates ~6 order of magnitude larger than strain-rates that might be obtain if only non-basal glide is activated. At the polycrystal scale, this behaviour is responsible for a strong mechanical interaction between grains in the secondary (stationary) creep regime, and strain-rate is essentially partitioned between soft grains well-oriented for basal glide and hard grains exhibiting an unfavourable orientation for basal slip. As a consequence, the macroscopic flow stress at the polycrystal scale essentially depends on the resistance of the hardest slip systems or on the associated accommodation processes such as climb of basal dislocation on non-basal planes. Creep experiments performed on polycrystalline ices containing a small amount (less than 10% volume fraction) of liquid water show a dramatic increase of strain-rate, by more than one order of magnitude, compared to solid ice when deformed under similar thermo-mechanical conditions. Similarly, a strong hardening is observed when polycrystalline ice is reinforced by sand (which can be considered as a rigid phase here). This behaviour can be explained by micromechanical models, which aims at estimating the mechanical interactions between grains. For example, the presence of water releases stress concentrations at grain boundaries and therefore favours the inactivation of non-basal systems. To estimate such effect and to reach quantitative comparison with experimental data, we make use of the recent Second-Order homogenization mean-field approach of Ponte-Castaneda, based on self-consistent scheme. The advantage of this approach, which has been shown to provide excellent results when applied to many different non-linear composite materials, comes from the

  13. Steam methane reforming in molten carbonate salt. Final report

    SciTech Connect

    Erickson, D.C.

    1996-05-01

    This report documents the work accomplished on the project {open_quotes}Steam Methane Reforming in Molten Carbonate Salt.{close_quotes}. This effort has established the conceptual basis for molten carbonate-based steam reforming of methane. It has not proceeded to prototype verification, because corrosion concerns have led to reluctance on the part of large hydrogen producers to adopt the technology. Therefore the focus was shifted to a less corrosive embodiment of the same technology. After considerable development effort it was discovered that a European company (Catalysts and Chemicals Europe) was developing a similar process ({open_quotes}Regate{close_quotes}). Accordingly the focus was shifted a second time, to develop an improvement which is generic to both types of reforming. That work is still in progress, and shows substantial promise.

  14. Review of literature surface tension data for molten silicon

    NASA Technical Reports Server (NTRS)

    Hardy, S.

    1981-01-01

    Measurements of the surface tension of molten silicon are reported. For marangoni flow, the important parameter is the variation of surface tension with temperature, not the absolute value of the surface tension. It is not possible to calculate temperature coefficients using surface tension measurements from different experiments because the systematic errors are usually larger than the changes in surface tension because of temperature variations. The lack of good surface tension data for liquid silicon is probably due to its extreme chemical reactivity. A material which resists attack by molten silicon is not found. It is suggested that all of the sessile drip surface tension measurements are probably for silicon which is contaminated by the substrate materials.

  15. Uranium (III) precipitation in molten chloride by wet argon sparging

    NASA Astrophysics Data System (ADS)

    Vigier, Jean-François; Laplace, Annabelle; Renard, Catherine; Miguirditchian, Manuel; Abraham, Francis

    2016-06-01

    In the context of pyrochemical processes for nuclear fuel treatment, the precipitation of uranium (III) in molten salt LiCl-CaCl2 (30-70 mol%) at 705 °C is studied. First, this molten chloride is characterized with the determination of the water dissociation constant. With a value of 10-4.0, the salt has oxoacid properties. Then, the uranium (III) precipitation using wet argon sparging is studied. The salt is prepared using UCl3 precursor. At the end of the precipitation, the salt is totally free of solubilized uranium. The main part is converted into UO2 powder but some uranium is lost during the process due to the volatility of uranium chloride. The main impurity of the resulting powder is calcium. The consequences of oxidative and reductive conditions on precipitation are studied. Finally, coprecipitation of uranium (III) and neodymium (III) is studied, showing a higher sensitivity of uranium (III) than neodymium (III) to precipitation.

  16. Molten salt treatment to minimize and optimize waste

    SciTech Connect

    Gat, U.; Crosley, S.M.; Gay, R.L.

    1993-07-01

    A combination molten salt oxidizer (MSO) and molten salt reactor (MSR) is described for treatment of waste. The MSO is proposed for contained oxidization of organic hazardous waste, for reduction of mass and volume of dilute waste by evaporation of the water. The NTSO residue is to be treated to optimize the waste in terms of its composition, chemical form, mixture, concentration, encapsulation, shape, size, and configuration. Accumulations and storage are minimized, shipments are sized for low risk. Actinides, fissile material, and long-lived isotopes are separated and completely burned or transmuted in an MSR. The MSR requires no fuel element fabrication, accepts the materials as salts in arbitrarily small quantities enhancing safety, security, and overall acceptability.

  17. Electromagnetic valve for controlling the flow of molten, magnetic material

    DOEpatents

    Richter, Tomas

    1998-01-01

    An electromagnetic valve for controlling the flow of molten, magnetic material is provided, which comprises an induction coil for generating a magnetic field in response to an applied alternating electrical current, a housing, and a refractory composite nozzle. The nozzle is comprised of an inner sleeve composed of an erosion resistant refractory material (e.g., a zirconia ceramic) through which molten, magnetic metal flows, a refractory outer shell, and an intermediate compressible refractory material, e.g., unset, high alumina, thermosetting mortar. The compressible refractory material is sandwiched between the inner sleeve and outer shell, and absorbs differential expansion stresses that develop within the nozzle due to extreme thermal gradients. The sandwiched layer of compressible refractory material prevents destructive cracks from developing in the refractory outer shell.

  18. Electromagnetic valve for controlling the flow of molten, magnetic material

    DOEpatents

    Richter, T.

    1998-06-16

    An electromagnetic valve for controlling the flow of molten, magnetic material is provided, which comprises an induction coil for generating a magnetic field in response to an applied alternating electrical current, a housing, and a refractory composite nozzle. The nozzle is comprised of an inner sleeve composed of an erosion resistant refractory material (e.g., a zirconia ceramic) through which molten, magnetic metal flows, a refractory outer shell, and an intermediate compressible refractory material, e.g., unset, high alumina, thermosetting mortar. The compressible refractory material is sandwiched between the inner sleeve and outer shell, and absorbs differential expansion stresses that develop within the nozzle due to extreme thermal gradients. The sandwiched layer of compressible refractory material prevents destructive cracks from developing in the refractory outer shell. 5 figs.

  19. Investigation of Coatings Which Prevent Molten Aluminum/Water Explosions

    NASA Astrophysics Data System (ADS)

    León, D. D.; Richter, R. T.; Levendusky, T. L.

    The Aluminum Association contracted Alcoa in 1995 to identify and test new protective coatings for casting pits as a replacement for Porter International's 7001 (Tarset Standard). Three new coatings have been identified through a series of selection criteria including: 1) A standardized splash test used to evaluate personal protective clothing, 2) An industry-standard molten metal explosion test, 3) A multiple-exposure test to measure durability, and 4) An external shock impact test. The results of this program will be reviewed. This study only tested protective coatings at the "in-service cure time", as defined by the manufacturer. These curing times can be excessive for a production casting facility. The Aluminum Association has contracted Alcoa in a second program to investigate the effect of reduced cure times on adhesion and their effectiveness in preventing molten metal/water explosions. A status update of this new two year program is provided.

  20. Molten metal analysis by laser produced plasmas. Technical progress report

    SciTech Connect

    Kim, Yong W.

    1994-02-01

    A new method of molten metal analysis, based on time- and space-resolved spectroscopy of a laser-produced plasma (LPP) plume of a molten metal surface, has been implemented in the form of a prototype LPP sensor-probe, allowing in-situ analysis in less than 1 minute. The research at Lehigh University has been structured in 3 phases: laboratory verification of concept, comparison of LPP method with conventional analysis of solid specimens and field trials of prototype sensor-probe in small-scale metal shops, and design/production/installation of two sensor-probes in metal production shops. Accomplishments in the first 2 phases are reported. 6 tabs, 3 figs.

  1. Structure Formation Mechanisms during Solid Ti with Molten Al Interaction

    NASA Astrophysics Data System (ADS)

    Gurevich, L.; Pronichev, D.; Trunov, M.

    2016-02-01

    The study discuses advantages and disadvantages of previously proposed mechanisms of the formation of structure between solid Ti and molten Al and presents a new mechanism based on the reviewed and experimental data. The previously proposed mechanisms were classified into three groups: mechanisms of precipitation, mechanisms of destruction and mechanisms of chemical interaction between intermetallics and melt. The reviewed mechanisms did not explain the formation of heterogeneous interlayer with globular aluminide particles and thin layers of pure Al, while the present study reveals variation in the solid Ti/molten Al reaction kinetics during various phases of laminated metal-intermetallic composite formation. The proposed mechanism considers formed during composite fabrication thin oxide interlayers between Ti and Al evolution and its impact on the intermetallic compound formation and explains the initial slow rate of intermetallic interlayer formation and its subsequent acceleration when the oxide foils are ruptured.

  2. Molten carbonate fuel cell reduction of nickel deposits

    DOEpatents

    Smith, James L.; Zwick, Stanley A.

    1987-01-01

    A molten carbonate fuel cell with anode and cathode electrodes and an eleolyte formed with two tile sections, one of the tile sections being adjacent the anode and limiting leakage of fuel gas into the electrolyte with the second tile section being adjacent the cathode and having pores sized to permit the presence of oxygen gas in the electrolyte thereby limiting the formation of metal deposits caused by the reduction of metal compositions migrating into the electrolyte from the cathode.

  3. Molten carbonate fuel cell cathode with mixed oxide coating

    DOEpatents

    Hilmi, Abdelkader; Yuh, Chao-Yi

    2013-05-07

    A molten carbonate fuel cell cathode having a cathode body and a coating of a mixed oxygen ion conductor materials. The mixed oxygen ion conductor materials are formed from ceria or doped ceria, such as gadolinium doped ceria or yttrium doped ceria. The coating is deposited on the cathode body using a sol-gel process, which utilizes as precursors organometallic compounds, organic and inorganic salts, hydroxides or alkoxides and which uses as the solvent water, organic solvent or a mixture of same.

  4. High current density cathode for electrorefining in molten electrolyte

    DOEpatents

    Li, Shelly X.

    2010-06-29

    A high current density cathode for electrorefining in a molten electrolyte for the continuous production and collection of loose dendritic or powdery deposits. The high current density cathode eliminates the requirement for mechanical scraping and electrochemical stripping of the deposits from the cathode in an anode/cathode module. The high current density cathode comprises a perforated electrical insulated material coating such that the current density is up to 3 A/cm.sup.2.

  5. Charging Hydrogen into Ni in Hydride-Containing Molten Salts

    DTIC Science & Technology

    1994-01-01

    on Cold Fusion (ICCF-4) December 6-9, 1993, Lahaina, Hawaii Hawaii Natural Energy Institute School of Ocean and Earth Science and Technology...on Cold Fusion , ICCF-4 December 6-9, 1993, Lahaina, Hawaii CHARGING HYDROGEN INTO Ni IN HYDRIDE-CONTAINING MOLTEN SALTS Bor Yann Liaw and Yi Ding...Development in the University of Hawaii. References 1. R. T. Bush. "A Light Water Excess Heat Reaction Suggests that " Cold Fusion " May Be "Alkali

  6. Polaron theory of electrons solvated in molten salts

    NASA Astrophysics Data System (ADS)

    Malescio, G.; Parrinello, M.

    1987-01-01

    A suitably modified version of the polaron theory of Chandler et al. [J. Chem. Phys. 81, 1975 (1984)] is applied to the study of the solvation of electrons in molten salts. The results obtained compare favorably with recent numerical simulations and confirm the picture of the formation in the melt of an F-center analog. A novel expression for the explicit evaluation of the electron kinetic energy is given.

  7. Non-segregating electrolytes for molten carbonate fuel cells

    SciTech Connect

    Krumpelt, M.; Kaun, T.; Lanagan, M.

    1996-08-01

    Current MCFCs use a Li/K carbonate mixture; the segregation increases the K concentration near the cathode, leading to increase cathode solubility and performance decline. ANL is developing molten carbonates that have minimal segregation; the approach is using Li-Na carbonates. In screening tests, fully developed potential distributions were obtained for 4 Li/Na compositions, and performance data were used to compare these.

  8. METHOD OF PROTECTING TANTALUM CRUCIBLES AGAINST REACTION WITH MOLTEN URANIUM

    DOEpatents

    Feder, H.M.; Chellew, N.R.

    1960-08-16

    Tantalum crucibles against reaction with molten uranium by contacting the surfaces to be protected with metallic boron (as powder, vapor, or suspension in a liquid-volatilenonreacting medium, such as acetone and petroleum oil) at about 1800 deg C in vacuum, discontinuing contact with the boron, and heating the crucibles to a temperature of between 1800 aad 2000 deg C, whereby the tantalum boride formed in the first heating step is converted to tantalum monoboride.

  9. Electrochemical and Spectroscopic Investigation of Molten Chloroaluminates and Related Solvents

    DTIC Science & Technology

    1988-11-07

    melts. A test cell using molten FeC13 -NaCl in contact with a P"-alumina separator performed very poorly; the internal resistance rose rapidly and...such operations. Results of these preliminary investigations indicate that reduction of the NiF2 to metallic Ni is a reversible, diffusion- controlled...respectively, are probably indicative of an ohmic potential drop across the OTE due to the high resistance of the thin solution layer (5). Peak current ratios

  10. Thermocapillary-induced breakup of molten cladding films

    SciTech Connect

    Henkel, P.R.

    1987-06-01

    The fragmentation of molten cladding films into rivulets and single waves is investigated. This problem is especially relevant to liquid-metal fast breeder reactor safety analysis because of its impact on the flow regime of the clad metal. Among other effects, various instabilities may contribute to film breakup. In the axial direction, the Kelvin-Helmholtz instability can arise. As the Sandia transient axial relocation experiments frequently exhibit, an azimuthal fragmentation process also occurs. Consequently, another instability due to thermocapillarity is proposed.

  11. Solar thermal power & gas turbine hybrid design with molten salt storage tank

    NASA Astrophysics Data System (ADS)

    Martín, Fernando; Wiesenberg, Ralf; Santana, Domingo

    2017-06-01

    Taking into consideration the need to decelerate the global climatic change, power generation has to shift from burning fossil fuel to renewable energy source in short medium period of time. In this work, we are presenting a new model of a solar-gas natural hybrid power cycle with the main aim of decoupling the solar generation system from the gas turbine system. The objective is to have high solar power contribution compared to conventional ISCC plants [2], producing firm and dispatchable electricity at the same time. The decoupling is motivated by the low solar contribution reached by the ISCC, which is technically limited to maximum of 15%, [4]. In our case, we have implemented a solar tower with molten salts as working fluid. Central receiver systems get higher performance than others systems, like parabolic trough technology [1], due to the higher temperature achieved in the heat transferred fluid HTF, close to 560°C.

  12. Renewable and high efficient syngas production from carbon dioxide and water through solar energy assisted electrolysis in eutectic molten salts

    NASA Astrophysics Data System (ADS)

    Wu, Hongjun; Liu, Yue; Ji, Deqiang; Li, Zhida; Yi, Guanlin; Yuan, Dandan; Wang, Baohui; Zhang, Zhonghai; Wang, Peng

    2017-09-01

    Over-reliance on non-renewable fossil fuel leads to steadily increasing concentration of atmospheric CO2, which has been implicated as a critical factor contributing to global warming. The efficient conversion of CO2 into useful product is highly sought after both in academic and industry. Herein, a novel conversion strategy is proposed to one-step transform CO2/H2O into syngas (CO/H2) in molten salt with electrolysis method. All the energy consumption in this system are contributed from sustainable energy sources: concentrated solar light heats molten salt and solar cell supplies electricity for electrolysis. The eutectic Li0.85Na0.61K0.54CO3/nLiOH molten electrolyte is rationally designed with low melting point (<450 °C). The synthesized syngas contains very desirable content of H2 and CO, with tuneable molar ratios (H2/CO) from 0.6 to 7.8, and with an efficient faradaic efficiency of ∼94.5%. The synthesis of syngas from CO2 with renewable energy at a such low electrolytic temperature not only alleviates heat loss, mitigates system corrosion, and heightens operational safety, but also decreases the generation of methane, thus increases the yield of syngas, which is a remarkable technological breakthrough and this work thus represents a stride in sustainable conversion of CO2 to value-added product.

  13. Effect of magnesium and nickel coatings on the wetting behavior of alumina toughened zirconia by molten Al-Mg alloy

    NASA Astrophysics Data System (ADS)

    Sharifi, H.; Khavandi, A. R.; Divandari, M.; Hasbullah, M. I.

    2012-01-01

    The wettability of alumina toughened zirconia (ZTA) by Al-Mg alloy was investigated using the sessile drop technique. The effects of nickel coating, magnesium content, nitrogen atmosphere, and processing temperature on the contact angle between the molten alloy and the substrate were determined. Likewise, the effect of these factors on the wetting properties was studied. The results showed that the nickel coating on the ceramic substrate caused a significant reduction in solid/liquid surface energy and the contact angle decreased obviously. The presence of magnesium in the molten aluminum alloy in nitrogen atmosphere reduced the contact angle effectively. The presence of magnesium in the alloy must be at a minimum amount of 2wt%-3wt%. Moreover, it was suggested that some chemical reactions in the Al-Mg-N system led to the production of Mg3N2 and AlN compositions. These compositions improved the wetting properties of the systems by reducing the surface energy of the molten. It was shown that increasing the temperature is also an effective factor for the enhancement of wetting properties.

  14. Prebiotic formation of polyamino acids in molten urea

    NASA Astrophysics Data System (ADS)

    Mita, H.; Nomoto, S.; Terasaki, M.; Shimoyama, A.; Yamamoto, Y.

    2005-04-01

    It is important for research into the origins of life to elucidate polyamino acid formation under prebiotic conditions. Only a limited set of amino acids has been reported to polymerize thermally. In this paper we demonstrate a novel thermal polymerization mechanism in a molten urea of alkylamino acids (i.e. glycine, alanine, β-alanine, α-aminobutyric acid, valine, norvaline, leucine and norleucine), which had been thought to be incapable of undergoing thermal polymerization. Also, aspartic acid was found to polymerize in molten urea at a lower temperature than that at which aspartic acid alone had previously been thermally polymerized. Individual oligomers produced in heating experiments on urea-amino acid mixtures were analysed using a liquid chromatograph mass spectrometer. Major products in the reaction mixture were three different types of polyamino acid derivatives: N-carbamoylpolyamino acids, polyamino acids containing a hydantoin ring at the N-terminal position and unidentified derivatives with molecular weights that were greater by 78 than those of the corresponding peptide forms. The polymerization reaction occurred by taking advantage of the high polarity of molten urea as well as its dehydrating ability. Under the presumed prebiotic conditions employed here, many types of amino acids were thus revealed to undergo thermal polymerization.

  15. Density functional theory study of oxygen migration in molten carbonate

    NASA Astrophysics Data System (ADS)

    Lei, Xueling; Haines, Kahla; Huang, Kevin; Qin, Changyong

    2016-02-01

    The process of oxygen migration in alkali molten carbonate salts has been examined using density functional theory method. All geometries were optimized at the B3LYP/6-31G(d) level, while single point energy corrections were performed using MP4 and CCSD(T). At TS, a O-O-O linkage is formed and O-O bond forming and breaking is concerted. A cooperative "cogwheel" mechanism as described in the equation of CO42- + CO32- → CO32- ⋯O ⋯ CO32- → CO32- + CO42- is involved. The energy barrier is calculated to be 103.0, 136.3 and 127.9 kJ/mol through an intra-carbonate pathway in lithium, sodium and potassium carbonate, respectively. The reliability and accuracy of B3LYP/6-31G(d) were confirmed by CCSD(T). The calculated low values of activation energy indicate that the oxygen transfer in molten carbonate salts is fairly easy. In addition, it is found that lithium carbonate is not only a favorable molten carbonate salt for better cathode kinetics, but also it is widely used for reducing the melting point of Li/Na and Li/K eutectic MC mixtures. The current results imply that the process of oxygen reduction in MC modified cathodes is facilitated by the presence of MC, resulting in an enhancement of cell performance at low operating temperatures.

  16. Molten salt processing of mixed wastes with offgas condensation

    SciTech Connect

    Cooper, J.F.; Brummond, W.; Celeste, J.; Farmer, J.; Hoenig, C.; Krikorian, O.H.; Upadhye, R. ); Gay, R.L.; Stewart, A.; Yosim, S. . Energy Systems Group)

    1991-05-13

    We are developing an advanced process for treatment of mixed wastes in molten salt media at temperatures of 700--1000{degrees}C. Waste destruction has been demonstrated in a single stage oxidation process, with destruction efficiencies above 99.9999% for many waste categories. The molten salt provides a heat transfer medium, prevents thermal surges, and functions as an in situ scrubber to transform the acid-gas forming components of the waste into neutral salts and immobilizes potentially fugitive materials by a combination of particle wetting, encapsulation and chemical dissolution and solvation. Because the offgas is collected and assayed before release, and wastes containing toxic and radioactive materials are treated while immobilized in a condensed phase, the process avoids the problems sometimes associated with incineration processes. We are studying a potentially improved modification of this process, which treats oxidizable wastes in two stages: pyrolysis followed by catalyzed molten salt oxidation of the pyrolysis gases at ca. 700{degrees}C. 15 refs., 5 figs., 1 tab.

  17. CO2 decomposition using electrochemical process in molten salts

    NASA Astrophysics Data System (ADS)

    Otake, Koya; Kinoshita, Hiroshi; Kikuchi, Tatsuya; Suzuki, Ryosuke O.

    2012-08-01

    The electrochemical decomposition of CO2 gas to carbon and oxygen gas in LiCl-Li2O and CaCl2-CaO molten salts was studied. This process consists of electrochemical reduction of Li2O and CaO, as well as the thermal reduction of CO2 gas by the respective metallic Li and Ca. Two kinds of ZrO2 solid electrolytes were tested as an oxygen ion conductor, and the electrolytes removed oxygen ions from the molten salts to the outside of the reactor. After electrolysis in both salts, the aggregations of nanometer-scale amorphous carbon and rod-like graphite crystals were observed by transmission electron microscopy. When 9.7 %CO2-Ar mixed gas was blown into LiCl-Li2O and CaCl2-CaO molten salts, the current efficiency was evaluated to be 89.7 % and 78.5 %, respectively, by the exhaust gas analysis and the supplied charge. When a solid electrolyte with higher ionic conductivity was used, the current and carbon production became larger. It was found that the rate determining step is the diffusion of oxygen ions into the ZrO2 solid electrolyte.

  18. Electromagnetic confinement for vertical casting or containing molten metal

    DOEpatents

    Lari, Robert J.; Praeg, Walter F.; Turner, Larry R.

    1991-01-01

    An apparatus and method adapted to confine a molten metal to a region by means of an alternating electromagnetic field. As adapted for use in the present invention, the alternating electromagnetic field given by B.sub.y =(2.mu..sub.o .rho.gy).sup.1/2 (where B.sub.y is the vertical component of the magnetic field generated by the magnet at the boundary of the region; y is the distance measured downward form the top of the region, .rho. is the metal density, g is the acceleration of gravity and .mu..sub.o is the permeability of free space) induces eddy currents in the molten metal which interact with the magnetic field to retain the molten metal with a vertical boudnary. As applied to an apparatus for the continuous casting of metal sheets or rods, metal in liquid form can be continuously introduced into the region defined by the magnetic field, solidified and conveyed away from the magnetic field in solid form in a continuous process.

  19. Experimental investigation of molten metal freezing on to a structure

    SciTech Connect

    Mizanur Rahman, M.; Hino, Tomohiko; Morita, Koji; Matsumoto, Tatsuya; Nakagawa, Kiyoshi; Fukuda, Kenji; Maschek, Werner

    2007-10-15

    During core disruptive accidents (CDAs) of Liquid Metal Reactors (LMRs), it is important to understand the freezing phenomena of molten metal, which may prevent fuel dispersal and subsequent shutdown. The present paper describes the freezing behavior of molten metal during interaction with a structure with a view to the safety of LMRs. In this study, Wood's metal (melting point 78.8 C) was used as a simulant melt, while stainless steel and copper were used as freezing structures. A series of simulation experiments was conducted to study the freezing behavior of Wood's metal during pouring on to the freezing structures immersed in a coolant. In the experiments, simulant melt was poured into a stainless steel tube and finally ejected into a coolant through a nozzle so as to observe the freezing behavior of the molten metal. The penetration length and width were measured in the air cooled experiments, whereas penetration length and the proportion of adhering frozen metal were measured in water coolant experiment. The melt flow and distribution were observed in both types of experiment using a high-speed video camera. Distinct freezing modes were observed in the water coolant experiments, whereas only one freezing mode with a longer melt penetration was found in air coolant experiments. The present result will be utilized to create a relevant database for the verification of reactor safety analysis codes. (author)

  20. Removal of Inclusions from Molten Aluminum by Supergravity Filtration

    NASA Astrophysics Data System (ADS)

    Song, Gaoyang; Song, Bo; Yang, Zhanbing; Yang, Yuhou; Zhang, Jing

    2016-12-01

    A new approach to removing inclusions from aluminum melt by supergravity filtration was investigated. The molten aluminum containing MgAl2O4 spinel and coarse Al3Ti particles was isothermally filtered with different gravity coefficients, different filtering times, and various filtering temperatures under supergravity field. When the gravity coefficient G ≥ 50, the alloy samples were divided automatically into two parts: the upper residue and the lower filtered aluminum. All inclusions (MgAl2O4 and Al3Ti particles) were nearly intercepted in the upper residue by filter felt with average pore size of 44.78 μm. The removal efficiencies of oxide inclusions and Al3Ti particles exceeded 98 and 90 pct, respectively, at G ≥ 50, t = 2 minutes, T = 973 K (700 °C). Besides, the yield of purified aluminum was up to 92.1 pct at G = 600, t = 2 minutes, and T = 973 K (700 °C). The calculations of centrifugal pressure indicated that supergravity filtration could effectively overcome the pressure drop without meeting the rigorous requirement of height of molten metal, especially for using the fine-pore filter medium. Moreover, cake-mode filtration was the major mechanism of supergravity filtration of molten metal in this work.