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Sample records for multilayer composite fabric

  1. Fabrication of multilayer nanowires

    NASA Astrophysics Data System (ADS)

    Kaur, Jasveer; Singh, Avtar; Kumar, Davinder; Thakur, Anup; Kaur, Raminder

    2016-05-01

    Multilayer nanowires were fabricated by potentiostate ectrodeposition template synthesis method into the pores of polycarbonate membrane. In present work layer by layer deposition of two different metals Ni and Cu in polycarbonate membrane having pore size of 600 nm were carried out. It is found that the growth of nanowires is not constant, it varies with deposition time. Scanning electron microscopy (SEM) is used to study the morphology of fabricated multilayer nanowires. An energy dispersive X-ray spectroscopy (EDS) results confirm the composition of multilayer nanowires. The result shows that multilayer nanowires formed is dense.

  2. Multilayered carbon nanotube/polymer composite based thermoelectric fabrics.

    PubMed

    Hewitt, Corey A; Kaiser, Alan B; Roth, Siegmar; Craps, Matt; Czerw, Richard; Carroll, David L

    2012-03-14

    Thermoelectrics are materials capable of the solid-state conversion between thermal and electrical energy. Carbon nanotube/polymer composite thin films are known to exhibit thermoelectric effects, however, have a low figure of merit (ZT) of 0.02. In this work, we demonstrate individual composite films of multiwalled carbon nanotubes (MWNT)/polyvinylidene fluoride (PVDF) that are layered into multiple element modules that resemble a felt fabric. The thermoelectric voltage generated by these fabrics is the sum of contributions from each layer, resulting in increased power output. Since these fabrics have the potential to be cheaper, lighter, and more easily processed than the commonly used thermoelectric bismuth telluride, the overall performance of the fabric shows promise as a realistic alternative in a number of applications such as portable lightweight electronics.

  3. Fabrication of graphene/polyaniline composite multilayer films by electrostatic layer-by-layer assembly

    NASA Astrophysics Data System (ADS)

    Cong, Jiaojiao; Chen, Yuze; Luo, Jing; Liu, Xiaoya

    2014-10-01

    A novel graphene/polyaniline composite multilayer film was fabricated by electrostatic interactions induced layer-by-layer self-assembly technique, using water dispersible and negatively charged chemically converted graphene (CCG) and positively charged polyaniline (PANI) as building blocks. CCG was achieved through partly reduced graphene oxide, which remained carboxyl group on its surface. The remaining carboxyl groups not only retain the dispersibility of CCG, but also allow the growth of the multilayer films via electrostatic interactions between graphene and PANI. The structure and morphology of the obtained CCG/PANI multilayer film are characterized by attenuated total reflectance Fourier transform infrared (ATR-FTIR) spectroscopy, Ultraviolet-visible absorption spectrum (UV-vis), scanning electron microscopy (SEM), Raman spectroscopy and X-Ray Diffraction (XRD). The electrochemical properties of the resulting film are studied using cyclic voltammetry (CV), which showed that the resulting CCG/PANI multilayer film kept electroactivity in neutral solution and showed outstanding cyclic stability up to 100 cycles. Furthermore, the composite film exhibited good electrocatalytic ability toward ascorbic acid (AA) with a linear response from 1×10-4 to 1.2×10-3 M with the detect limit of 5×10-6 M. This study provides a facile and effective strategy to fabricate graphene/PANI nanocomposite film with good electrochemical property, which may find potential applications in electronic devices such as electrochemical sensor.

  4. Fabrication of graphene/polyaniline composite multilayer films by electrostatic layer-by-layer assembly

    SciTech Connect

    Cong, Jiaojiao; Chen, Yuze; Luo, Jing Liu, Xiaoya

    2014-10-15

    A novel graphene/polyaniline composite multilayer film was fabricated by electrostatic interactions induced layer-by-layer self-assembly technique, using water dispersible and negatively charged chemically converted graphene (CCG) and positively charged polyaniline (PANI) as building blocks. CCG was achieved through partly reduced graphene oxide, which remained carboxyl group on its surface. The remaining carboxyl groups not only retain the dispersibility of CCG, but also allow the growth of the multilayer films via electrostatic interactions between graphene and PANI. The structure and morphology of the obtained CCG/PANI multilayer film are characterized by attenuated total reflectance Fourier transform infrared (ATR-FTIR) spectroscopy, Ultraviolet–visible absorption spectrum (UV–vis), scanning electron microscopy (SEM), Raman spectroscopy and X-Ray Diffraction (XRD). The electrochemical properties of the resulting film are studied using cyclic voltammetry (CV), which showed that the resulting CCG/PANI multilayer film kept electroactivity in neutral solution and showed outstanding cyclic stability up to 100 cycles. Furthermore, the composite film exhibited good electrocatalytic ability toward ascorbic acid (AA) with a linear response from 1×10{sup −4} to 1.2×10{sup −3} M with the detect limit of 5×10{sup −6} M. This study provides a facile and effective strategy to fabricate graphene/PANI nanocomposite film with good electrochemical property, which may find potential applications in electronic devices such as electrochemical sensor. - Graphical abstract: A novel graphene/polyaniline (CCG/PANI) film was prepared by layer-by-layer assembly. - Highlights: • A novel graphene/polyaniline (CCG/PANI) film was prepared by layer-by-layer assembly. • The water dispersible and negatively charged graphene (CCG) was used as building block. • CCG was achieved through partly reduced graphene oxide with carboxyl group on its surface. • CCG/PANI film kept

  5. Some features of the fabrication of multilayer fiber composites by explosive welding

    NASA Technical Reports Server (NTRS)

    Kotov, V. A.; Mikhaylov, A. N.; Cabelka, D.

    1985-01-01

    The fabrication of multilayer fiber composites by explosive welding is characterized by intense plastic deformation of the matrix material as it fills the spaces between fibers and by high velocity of the collision between matrix layers due to acceleration in the channels between fibers. The plastic deformation of the matrix layers and fiber-matrix friction provide mechanical and thermal activation of the contact surfaces, which contributes to the formation of a bond. An important feature of the process is that the fiber-matrix adhesion strength can be varied over a wide range by varying the parameters of impulsive loading.

  6. Fabrication of distilled water-soluble chitosan/alginate functional multilayer composite microspheres.

    PubMed

    Xiao, Congming; Sun, Fei

    2013-11-01

    Polysaccharides-based functional microspheres were fabricated under mild conditions. Firstly, magnetic alginate microspheres were prepared by emulsification/internal gelation and acted as substrates. Then the multilayer composite microspheres (MCM) were obtained through the layer-by-layer assembly of the distilled water-soluble chitosan and alginate. The components, morphology, and size distribution of the microspheres were characterized by element analysis (EA), X-ray photoelectron spectroscopy (XPS), scanning electron microscope (SEM) and laser particle size analyzer (LPSA). Both EA and XPS analysis results indicated that alternate immersion was an effective method for preparing MCM. Vibrating sample magnetometer, SEM and LPSA results showed that the microspheres had good dispersion, uniform particle size and were superparamagnetic. In addition, in vitro drug release behaviors of the microspheres were investigated by using hemoglobin (HB) and Coomassie brilliant blue G250 (CBB) as model drugs. It was found that the release rates of both HB and CBB from the composite microspheres were slower than those from the substrates.

  7. Superabsorbent Multilayer Fabric

    NASA Technical Reports Server (NTRS)

    Coreale, J. V.; Dawn, F. S.

    1982-01-01

    Material contains gel-forming polymer and copolymer that absorb from 70 to 200 times their weight of liquid. Superabsorbent Polymer and Copolymer form gels to bind and retain liquid in multiply fabric. Until reaction between liquid and absorbent masses forms gel, backing layer retains liquids within fabric; also allows material to "breathe." Possible applications include baby diapers, female hygiene napkins, and hospital bedpads. Might also have uses in improvement of dry soil.

  8. Multilayer Composite Pressure Vessels

    NASA Technical Reports Server (NTRS)

    DeLay, Tom

    2005-01-01

    A method has been devised to enable the fabrication of lightweight pressure vessels from multilayer composite materials. This method is related to, but not the same as, the method described in gMaking a Metal- Lined Composite-Overwrapped Pressure Vessel h (MFS-31814), NASA Tech Briefs, Vol. 29, No. 3 (March 2005), page 59. The method is flexible in that it poses no major impediment to changes in tank design and is applicable to a wide range of tank sizes. The figure depicts a finished tank fabricated by this method, showing layers added at various stages of the fabrication process. In the first step of the process, a mandrel that defines the size and shape of the interior of the tank is machined from a polyurethane foam or other suitable lightweight tooling material. The mandrel is outfitted with metallic end fittings on a shaft. Each end fitting includes an outer flange that has a small step to accommodate a thin layer of graphite/epoxy or other suitable composite material. The outer surface of the mandrel (but not the fittings) is covered with a suitable release material. The composite material is filament- wound so as to cover the entire surface of the mandrel from the step on one end fitting to the step on the other end fitting. The composite material is then cured in place. The entire workpiece is cut in half in a plane perpendicular to the axis of symmetry at its mid-length point, yielding two composite-material half shells, each containing half of the foam mandrel. The halves of the mandrel are removed from within the composite shells, then the shells are reassembled and bonded together with a belly band of cured composite material. The resulting composite shell becomes a mandrel for the subsequent steps of the fabrication process and remains inside the final tank. The outer surface of the composite shell is covered with a layer of material designed to be impermeable by the pressurized fluid to be contained in the tank. A second step on the outer flange of

  9. Fabrication of wedged multilayer Laue lenses

    DOE PAGES

    Prasciolu, M.; Leontowich, A. F. G.; Krzywinski, J.; Andrejczuk, A.; Chapman, H. N.; Bajt, S.

    2015-01-01

    We present a new method to fabricate wedged multilayer Laue lenses, in which the angle of diffracting layers smoothly varies in the lens to achieve optimum diffracting efficiency across the entire pupil of the lens. This was achieved by depositing a multilayer onto a flat substrate placed in the penumbra of a straight-edge mask. The distance between the mask and the substrate was calibrated and the multilayer Laue lens was cut in a position where the varying layer thickness and the varying layer tilt simultaneously satisfy the Fresnel zone plate condition and Bragg’s law for all layers in the stack.more » This method can be used to extend the achievable numerical aperture of multilayer Laue lenses to reach considerably smaller focal spot sizes than achievable with lenses composed of parallel layers.« less

  10. Fabrication of wedged multilayer Laue lenses

    SciTech Connect

    Prasciolu, M.; Leontowich, A. F. G.; Krzywinski, J.; Andrejczuk, A.; Chapman, H. N.; Bajt, S.

    2015-01-01

    We present a new method to fabricate wedged multilayer Laue lenses, in which the angle of diffracting layers smoothly varies in the lens to achieve optimum diffracting efficiency across the entire pupil of the lens. This was achieved by depositing a multilayer onto a flat substrate placed in the penumbra of a straight-edge mask. The distance between the mask and the substrate was calibrated and the multilayer Laue lens was cut in a position where the varying layer thickness and the varying layer tilt simultaneously satisfy the Fresnel zone plate condition and Bragg’s law for all layers in the stack. This method can be used to extend the achievable numerical aperture of multilayer Laue lenses to reach considerably smaller focal spot sizes than achievable with lenses composed of parallel layers.

  11. Boron containing multilayer coatings and method of fabrication

    DOEpatents

    Makowiecki, Daniel M.; Jankowski, Alan F.

    1997-01-01

    Hard coatings are fabricated from multilayer boron/boron carbide, boron carbide/cubic boron nitride, and boron/boron nitride/boron carbide, and the fabrication thereof involves magnetron sputtering in a selected atmosphere. These hard coatings may be applied to tools and engine and other parts, as well to reduce wear on tribological surfaces and electronic devices. These boron coatings contain no morphological growth features. For example, the boron and boron carbide used in forming the multilayers are formed in an inert (e.g. argon) atmosphere, while the cubic boron nitride is formed in a reactive (e.g. nitrogen) atmosphere. The multilayer boron/boron carbide, and boron carbide/cubic boron nitride is produced by depositing alternate layers of boron, cubic boron nitride or boron carbide, with the alternate layers having a thickness of 1 nanometer to 1 micrometer, and at least the interfaces of the layers may be of a discrete or a blended or graded composition.

  12. Reactive multilayers fabricated by vapor deposition. A critical review

    SciTech Connect

    Adams, D. P.

    2014-10-02

    The reactive multilayer thin films are a class of energetic materials that continue to attract attention for use in joining applications and as igniters. Generally composed of two reactants, these heterogeneous solids can be stimulated by an external source to promptly release stored chemical energy in a sudden emission of light and heat. In our critical review article, results from recent investigations of these materials are discussed. Discussion begins with a brief description of the vapor deposition techniques that provide accurate control of layer thickness and film composition. More than 50 reactive film compositions have been reported to date, with most multilayers fabricated by magnetron sputter deposition or electron-beam evaporation. In later sections, we review how multilayer ignition threshold, reaction rate, and total heat are tailored via thin film design. For example, planar multilayers with nanometer-scale periodicity exhibit rapid, self-sustained reactions with wavefront velocities up to 100 m/s. Numeric and analytical models have elucidated many of the fundamental processes that underlie propagating exothermic reactions while demonstrating how reaction rates vary with multilayer design. Recent, time-resolved diffraction and imaging studies have further revealed the phase transformations and the wavefront dynamics associated with propagating chemical reactions. Many reactive multilayers (e.g., Co/Al) form product phases that are consistent with published equilibrium phase diagrams, yet a few systems, such as Pt/Al, develop metastable products. The final section highlights current and emerging applications of reactive multilayers. Examples include reactive Ni(V)/Al and Pd/Al multilayers which have been developed for localized soldering of heat-sensitive components.

  13. Reactive multilayers fabricated by vapor deposition. A critical review

    DOE PAGES

    Adams, D. P.

    2014-10-02

    The reactive multilayer thin films are a class of energetic materials that continue to attract attention for use in joining applications and as igniters. Generally composed of two reactants, these heterogeneous solids can be stimulated by an external source to promptly release stored chemical energy in a sudden emission of light and heat. In our critical review article, results from recent investigations of these materials are discussed. Discussion begins with a brief description of the vapor deposition techniques that provide accurate control of layer thickness and film composition. More than 50 reactive film compositions have been reported to date, withmore » most multilayers fabricated by magnetron sputter deposition or electron-beam evaporation. In later sections, we review how multilayer ignition threshold, reaction rate, and total heat are tailored via thin film design. For example, planar multilayers with nanometer-scale periodicity exhibit rapid, self-sustained reactions with wavefront velocities up to 100 m/s. Numeric and analytical models have elucidated many of the fundamental processes that underlie propagating exothermic reactions while demonstrating how reaction rates vary with multilayer design. Recent, time-resolved diffraction and imaging studies have further revealed the phase transformations and the wavefront dynamics associated with propagating chemical reactions. Many reactive multilayers (e.g., Co/Al) form product phases that are consistent with published equilibrium phase diagrams, yet a few systems, such as Pt/Al, develop metastable products. The final section highlights current and emerging applications of reactive multilayers. Examples include reactive Ni(V)/Al and Pd/Al multilayers which have been developed for localized soldering of heat-sensitive components.« less

  14. Fabrication of multilayer pancakelike basic magnesium carbonate.

    PubMed

    Sun, Jinhe; Jia, Yongzhong; Yan Jing; Yao, Ying; Ma, Jun

    2014-10-01

    The properties of nanomaterials was strongly affected by their microstructures. Here Mg5(CO3)4(OH)2 x 4H2O multilayer pancakelike structures were fabricated successfully by reaction of MgCl2 and Na2CO3 in aqueous solution at 363 K. The growth process of nanostructures was observed by XRD and SEM. Several transition states of multilayer pancakelike basic magnesium carbonates were observed, which help to understand better the formation process of this hierarchical nanostructures. The formation mechanism of Mg5(CO3)4(OH)2 x 4H2O multilayer pancakelike structures was discussed and helical growth was proposed. The amorphous nanoparticles were formed firstly. Then nanopartilces aggregated and oriented assembly under the direction of chemical bonds with the help of water molecules. The multilayer pancakelike basic magnesium carbonates was formed by helical growth of wafers along (100) and (001) direction. The diameter and volume decreased with the increasing concentration of reactants. PMID:25942931

  15. Explicit Finite Element Modeling of Multilayer Composite Fabric for Gas Turbine Engine Containment Systems. Part 2; Ballistic Impact Testing

    NASA Technical Reports Server (NTRS)

    Pereira, J. M.; Revilock, D. M.

    2004-01-01

    Under the Federal Aviation Administration's Airworthiness Assurance Center of Excellence and the Aircraft Catastrophic Failure Prevention Program, National Aeronautics and Space Administration Glenn Research Center collaborated with Arizona State University, Honeywell Engines, Systems and Services, and SRI International to develop improved computational models for designing fabric-based engine containment systems. In the study described in this report, ballistic impact tests were conducted on layered dry fabric rings to provide impact response data for calibrating and verifying the improved numerical models. This report provides data on projectile velocity, impact and residual energy, and fabric deformation for a number of different test conditions.

  16. Method of fabricating a multilayer insulation blanket

    DOEpatents

    Gonczy, John D.; Niemann, Ralph C.; Boroski, William N.

    1993-01-01

    An improved multilayer insulation blanket for insulating cryogenic structures operating at very low temperatures is disclosed. An apparatus and method for fabricating the improved blanket are also disclosed. In the improved blanket, each successive layer of insulating material is greater in length and width than the preceding layer so as to accommodate thermal contraction of the layers closest to the cryogenic structure. The fabricating apparatus has a rotatable cylindrical mandrel having an outer surface of fixed radius that is substantially arcuate, preferably convex, in cross-section. The method of fabricating the improved blanket comprises (a) winding a continuous sheet of thermally reflective material around the circumference of the mandrel to form multiple layers, (b) binding the layers along two lines substantially parallel to the edges of the circumference of the mandrel, (c) cutting the layers along a line parallel to the axle of the mandrel, and (d) removing the bound layers from the mandrel.

  17. Multilayer insulation blanket, fabricating apparatus and method

    DOEpatents

    Gonczy, John D.; Niemann, Ralph C.; Boroski, William N.

    1992-01-01

    An improved multilayer insulation blanket for insulating cryogenic structures operating at very low temperatures is disclosed. An apparatus and method for fabricating the improved blanket are also disclosed. In the improved blanket, each successive layer of insulating material is greater in length and width than the preceding layer so as to accommodate thermal contraction of the layers closest to the cryogenic structure. The fabricating apparatus has a rotatable cylindrical mandrel having an outer surface of fixed radius that is substantially arcuate, preferably convex, in cross-section. The method of fabricating the improved blanket comprises (a) winding a continuous sheet of thermally reflective material around the circumference of the mandrel to form multiple layers, (b) binding the layers along two lines substantially parallel to the edges of the circumference of the mandrel, (c) cutting the layers along a line parallel to the axle of the mandrel, and (d) removing the bound layers from the mandrel.

  18. Multilayer insulation blanket, fabricating apparatus and method

    DOEpatents

    Gonczy, J.D.; Niemann, R.C.; Boroski, W.N.

    1992-09-01

    An improved multilayer insulation blanket for insulating cryogenic structures operating at very low temperatures is disclosed. An apparatus and method for fabricating the improved blanket are also disclosed. In the improved blanket, each successive layer of insulating material is greater in length and width than the preceding layer so as to accommodate thermal contraction of the layers closest to the cryogenic structure. The fabricating apparatus has a rotatable cylindrical mandrel having an outer surface of fixed radius that is substantially arcuate, preferably convex, in cross-section. The method of fabricating the improved blanket comprises (a) winding a continuous sheet of thermally reflective material around the circumference of the mandrel to form multiple layers, (b) binding the layers along two lines substantially parallel to the edges of the circumference of the mandrel, (c) cutting the layers along a line parallel to the axle of the mandrel, and (d) removing the bound layers from the mandrel. 7 figs.

  19. Method of fabricating a multilayer insulation blanket

    DOEpatents

    Gonczy, J.D.; Niemann, R.C.; Boroski, W.N.

    1993-07-06

    An improved multilayer insulation blanket for insulating cryogenic structures operating at very low temperatures is disclosed. An apparatus and method for fabricating the improved blanket are also disclosed. In the improved blanket, each successive layer of insulating material is greater in length and width than the preceding layer so as to accommodate thermal contraction of the layers closest to the cryogenic structure. The fabricating apparatus has a rotatable cylindrical mandrel having an outer surface of fixed radius that is substantially arcuate, preferably convex, in cross-section. The method of fabricating the improved blanket comprises (a) winding a continuous sheet of thermally reflective material around the circumference of the mandrel to form multiple layers, (b) binding the layers along two lines substantially parallel to the edges of the circumference of the mandrel, (c) cutting the layers along a line parallel to the axle of the mandrel, and (d) removing the bound layers from the mandrel.

  20. Boron containing multilayer coatings and method of fabrication

    DOEpatents

    Makowiecki, D.M.; Jankowski, A.F.

    1997-09-23

    Hard coatings are fabricated from multilayer boron/boron carbide, boron carbide/cubic boron nitride, and boron/boron nitride/boron carbide, and the fabrication thereof involves magnetron sputtering in a selected atmosphere. These hard coatings may be applied to tools and engine and other parts, as well to reduce wear on tribological surfaces and electronic devices. These boron coatings contain no morphological growth features. For example, the boron and boron carbide used in forming the multilayers are formed in an inert (e.g. argon) atmosphere, while the cubic boron nitride is formed in a reactive (e.g. nitrogen) atmosphere. The multilayer boron/boron carbide, and boron carbide/cubic boron nitride is produced by depositing alternate layers of boron, cubic boron nitride or boron carbide, with the alternate layers having a thickness of 1 nanometer to 1 micrometer, and at least the interfaces of the layers may be of a discrete or a blended or graded composition. 6 figs.

  1. Impact on multilayered composite plates

    NASA Technical Reports Server (NTRS)

    Kim, B. S.; Moon, F. C.

    1977-01-01

    Stress wave propagation in a multilayer composite plate due to impact was examined by means of the anisotropic elasticity theory. The plate was modelled as a number of identical anisotropic layers and the approximate plate theory of Mindlin was then applied to each layer to obtain a set of difference-differential equations of motion. Dispersion relations for harmonic waves and correction factors were found. The governing equations were reduced to difference equations via integral transforms. With given impact boundary conditions these equations were solved for an arbitrary number of layers in the plate and the transient propagation of waves was calculated by means of a Fast Fourier Transform algorithm. The multilayered plate problem was extended to examine the effect of damping layers present between two elastic layers. A reduction of the interlaminar normal stress was significant when the thickness of damping layer was increased but the effect was mostly due to the softness of the damping layer. Finally, the problem of a composite plate with a crack on the interlaminar boundary was formulated.

  2. Effect of Nesting on the Permeability of Multilayer Unidirectional Fabrics

    NASA Astrophysics Data System (ADS)

    Jiang, Jianjun; Su, Yang; Zhou, Linchao; Guo, Qiang; Xu, Chumeng; Deng, Guoli; Chen, Xing; Yao, Xuming; Fang, Liangchao

    2016-10-01

    Nesting of layers is the main source of the variations in permeability values in liquid composite molding (LCM) processes. In this paper, the permeability of unidirectional fabrics was modeled as a function of layer shift and geometrical yarn parameters to study the effect of nesting. Firstly, three different unit cells of two layers were modeled based on the range of layer shift and decomposed into zones of characteristic yarn arrangement, respectively. The overall permeability of each unit cell was then modeled as a mixture of local permeabilities of different zones with the electrical resistance analogy. Secondly, every two adjacent layers were regarded as porous media with different permeabilities. The permeability of multilayer unidirectional fabrics was then modeled with electrical resistance analogy. As the unpredictability of layer shifting in actual process, the statistical characteristics were analyzed theoretically and validated with experimental measurements. Excellent agreement was found between predictions and experiment data.

  3. Weaving multi-layer fabrics for reinforcement of engineering components

    NASA Technical Reports Server (NTRS)

    Hill, B. J.; Mcilhagger, R.; Mclaughlin, P.

    1993-01-01

    The performance of interlinked, multi-layer fabrics and near net shape preforms for engineering applications, woven on a 48 shaft dobby loom using glass, aramid, and carbon continuous filament yarns is assessed. The interlinking was formed using the warp yarns. Two basic types of structure were used. The first used a single warp beam and hence each of the warp yarns followed a similar path to form four layer interlinked reinforcements and preforms. In the second two warp beams were used, one for the interlinking yarns which pass from the top to the bottom layer through-the-thickness of the fabric and vice versa, and the other to provide 'straight' yarns in the body of the structure to carry the axial loading. Fabrics up to 15mm in thickness were constructed with varying amounts of through-the-thickness reinforcement. Tapered T and I sections were also woven, with the shaping produced by progressive removal of ends during construction. These fabrics and preforms were impregnated with resin and cured to form composite samples for testing. Using these two basic types of construction, the influence of reinforcement construction and the proportion and type of interlinking yarn on the performance of the composite was assessed.

  4. Multilayer composites and manufacture of same

    DOEpatents

    Holesinger, Terry G.; Jia, Quanxi

    2006-02-07

    The present invention is directed towards a process of depositing multilayer thin films, disk-shaped targets for deposition of multilayer thin films by a pulsed laser or pulsed electron beam deposition process, where the disk-shaped targets include at least two segments with differing compositions, and a multilayer thin film structure having alternating layers of a first composition and a second composition, a pair of the alternating layers defining a bi-layer wherein the thin film structure includes at least 20 bi-layers per micron of thin film such that an individual bi-layer has a thickness of less than about 100 nanometers.

  5. Natural Curaua Fiber-Reinforced Composites in Multilayered Ballistic Armor

    NASA Astrophysics Data System (ADS)

    Monteiro, Sergio Neves; Louro, Luis Henrique Leme; Trindade, Willian; Elias, Carlos Nelson; Ferreira, Carlos Luiz; de Sousa Lima, Eduardo; Weber, Ricardo Pondé; Miguez Suarez, João Carlos; da Silva Figueiredo, André Ben-Hur; Pinheiro, Wagner Anacleto; da Silva, Luis Carlos; Lima, Édio Pereira

    2015-10-01

    The performance of a novel multilayered armor in which the commonly used plies of aramid fabric layer were replaced by an equal thickness layer of distinct curaua fiber-reinforced composites with epoxy or polyester matrices was assessed. The investigated armor, in addition to its polymeric layer (aramid fabric or curaua composite), was also composed of a front Al2O3 ceramic tile and backed by an aluminum alloy sheet. Ballistic impact tests were performed with actual 7.62 caliber ammunitions. Indentation in a clay witness, simulating human body behind the back layer, attested the efficacy of the curaua-reinforced composite as an armor component. The conventional aramid fabric display a similar indentation as the curaua/polyester composite but was less efficient (deeper indentation) than the curaua/epoxy composite. This advantage is shown to be significant, especially in favor of the lighter and cheaper epoxy composite reinforced with 30 vol pct of curaua fiber, as possible substitute for aramid fabric in multilayered ballistic armor for individual protection. Scanning electron microscopy revealed the mechanism associated with the curaua composite ballistic performance.

  6. Photo-crosslinkable polymers for fabrication of photonic multilayer sensors

    NASA Astrophysics Data System (ADS)

    Chiappelli, Maria; Hayward, Ryan C.

    2013-03-01

    We have used photo-crosslinkable polymers to fabricate photonic multilayer sensors. Benzophenone is utilized as a covalently incorporated pendent photo-crosslinker, providing a convenient means of fabricating multilayer films by sequential spin-coating and crosslinking processes. Colorimetric temperature sensors were designed from thermally-responsive, low-refractive index poly(N-isopropylacrylamide) (PNIPAM) and high-refractive index poly(para-methyl styrene) (P pMS). Copolymer chemistries and layer thicknesses were selected to provide robust multilayer sensors which show color changes across nearly the full visible spectrum due to changes in temperature of the hydrated film stack. We have characterized the uniformity and interfacial broadening within the multilayers, the kinetics of swelling and de-swelling, and the reversibility over multiple hydration/dehydration cycles. We also describe how the approach can be extended to alternative sensor designs through the ability to tailor each layer independently, as well as to additional stimuli by selecting alternative copolymer chemistries.

  7. Computerized multilevel analysis for multilayered fiber composites

    NASA Technical Reports Server (NTRS)

    Chamis, C. C.

    1972-01-01

    A FORTRAN 4 computer code for the micromechanics, macromechanics, and laminate analysis of multilayered fiber composite structural components is described. The code can be used either individually or as a subroutine within a complex structural analysis/synthesis program. The inputs to the code are constituent materials properties, composite geometry, and loading conditions. The outputs are various properties for ply and composite; composite structural response, including bending-stretching coupling; and composite stress analysis, including comparisons with failure criteria for combined stress. The code was used successfully in the analysis and structural synthesis of flat panels, in the buckling analysis of flat panels, in multilayered composite material failure studies, and lamination residual stresses analysis.

  8. Strength and ductility of microscale brass-steel multilayer composites

    SciTech Connect

    Ravichandran, K.S.; Sahay, S.S.; Byrne, J.G.

    1996-11-15

    Multilayer composites or laminates show potential for structural applications due to a good combination of strength and toughness. For the first time, the authors have successfully fabricated metallic multilayer sheets with layer thicknesses in the nanometer range, while maintaining good layer discreteness, using brass and steel as components. This paves the way for the economic manufacture of laminates with very high specific strength levels. Depending on layer thickness and components, high strength in the laminates can arise from composite strengthening, Hall-Petch type boundary-induced strengthening as well as strengthening due to dislocation density and texture. However, there has been no study of strengthening in microscale laminates made by rolling. In the present work, strength and ductility of rolled microlaminates having alternating layers of brass and steel were investigated. Strength levels are correlated to layer thicknesses and the mechanisms of strengthening are discussed.

  9. Desktop aligner for fabrication of multilayer microfluidic devices.

    PubMed

    Li, Xiang; Yu, Zeta Tak For; Geraldo, Dalton; Weng, Shinuo; Alve, Nitesh; Dun, Wu; Kini, Akshay; Patel, Karan; Shu, Roberto; Zhang, Feng; Li, Gang; Jin, Qinghui; Fu, Jianping

    2015-07-01

    Multilayer assembly is a commonly used technique to construct multilayer polydimethylsiloxane (PDMS)-based microfluidic devices with complex 3D architecture and connectivity for large-scale microfluidic integration. Accurate alignment of structure features on different PDMS layers before their permanent bonding is critical in determining the yield and quality of assembled multilayer microfluidic devices. Herein, we report a custom-built desktop aligner capable of both local and global alignments of PDMS layers covering a broad size range. Two digital microscopes were incorporated into the aligner design to allow accurate global alignment of PDMS structures up to 4 in. in diameter. Both local and global alignment accuracies of the desktop aligner were determined to be about 20 μm cm(-1). To demonstrate its utility for fabrication of integrated multilayer PDMS microfluidic devices, we applied the desktop aligner to achieve accurate alignment of different functional PDMS layers in multilayer microfluidics including an organs-on-chips device as well as a microfluidic device integrated with vertical passages connecting channels located in different PDMS layers. Owing to its convenient operation, high accuracy, low cost, light weight, and portability, the desktop aligner is useful for microfluidic researchers to achieve rapid and accurate alignment for generating multilayer PDMS microfluidic devices.

  10. Desktop aligner for fabrication of multilayer microfluidic devices

    PubMed Central

    Li, Xiang; Yu, Zeta Tak For; Geraldo, Dalton; Weng, Shinuo; Alve, Nitesh; Dun, Wu; Kini, Akshay; Patel, Karan; Shu, Roberto; Zhang, Feng; Li, Gang; Jin, Qinghui; Fu, Jianping

    2015-01-01

    Multilayer assembly is a commonly used technique to construct multilayer polydimethylsiloxane (PDMS)-based microfluidic devices with complex 3D architecture and connectivity for large-scale microfluidic integration. Accurate alignment of structure features on different PDMS layers before their permanent bonding is critical in determining the yield and quality of assembled multilayer microfluidic devices. Herein, we report a custom-built desktop aligner capable of both local and global alignments of PDMS layers covering a broad size range. Two digital microscopes were incorporated into the aligner design to allow accurate global alignment of PDMS structures up to 4 in. in diameter. Both local and global alignment accuracies of the desktop aligner were determined to be about 20 μm cm−1. To demonstrate its utility for fabrication of integrated multilayer PDMS microfluidic devices, we applied the desktop aligner to achieve accurate alignment of different functional PDMS layers in multilayer microfluidics including an organs-on-chips device as well as a microfluidic device integrated with vertical passages connecting channels located in different PDMS layers. Owing to its convenient operation, high accuracy, low cost, light weight, and portability, the desktop aligner is useful for microfluidic researchers to achieve rapid and accurate alignment for generating multilayer PDMS microfluidic devices. PMID:26233409

  11. Desktop aligner for fabrication of multilayer microfluidic devices.

    PubMed

    Li, Xiang; Yu, Zeta Tak For; Geraldo, Dalton; Weng, Shinuo; Alve, Nitesh; Dun, Wu; Kini, Akshay; Patel, Karan; Shu, Roberto; Zhang, Feng; Li, Gang; Jin, Qinghui; Fu, Jianping

    2015-07-01

    Multilayer assembly is a commonly used technique to construct multilayer polydimethylsiloxane (PDMS)-based microfluidic devices with complex 3D architecture and connectivity for large-scale microfluidic integration. Accurate alignment of structure features on different PDMS layers before their permanent bonding is critical in determining the yield and quality of assembled multilayer microfluidic devices. Herein, we report a custom-built desktop aligner capable of both local and global alignments of PDMS layers covering a broad size range. Two digital microscopes were incorporated into the aligner design to allow accurate global alignment of PDMS structures up to 4 in. in diameter. Both local and global alignment accuracies of the desktop aligner were determined to be about 20 μm cm(-1). To demonstrate its utility for fabrication of integrated multilayer PDMS microfluidic devices, we applied the desktop aligner to achieve accurate alignment of different functional PDMS layers in multilayer microfluidics including an organs-on-chips device as well as a microfluidic device integrated with vertical passages connecting channels located in different PDMS layers. Owing to its convenient operation, high accuracy, low cost, light weight, and portability, the desktop aligner is useful for microfluidic researchers to achieve rapid and accurate alignment for generating multilayer PDMS microfluidic devices. PMID:26233409

  12. Multilayer Electroactive Polymer Composite Material

    NASA Technical Reports Server (NTRS)

    Ounaies, Zoubeida (Inventor); Park, Cheol (Inventor); Harrison, Joycelyn S. (Inventor); Holloway, Nancy M. (Inventor); Draughon, Gregory K. (Inventor)

    2011-01-01

    An electroactive material comprises multiple layers of electroactive composite with each layer having unique dielectric, electrical and mechanical properties that define an electromechanical operation thereof when affected by an external stimulus. For example, each layer can be (i) a 2-phase composite made from a polymer with polarizable moieties and an effective amount of carbon nanotubes incorporated in the polymer for a predetermined electromechanical operation, or (ii) a 3-phase composite having the elements of the 2-phase composite and further including a third component of micro-sized to nano-sized particles of an electroactive ceramic incorporated in the polymer matrix.

  13. Direct-write fabrication of integrated, multilayer ceramic components

    SciTech Connect

    Dimos, D.; Yang, P.; Garino, T.J.; Raymond, M.V.; Rodriguez, M.A.

    1997-08-01

    The need for advanced (electronic) ceramic components with smaller size, greater functionality, and enhanced reliability requires the ability to integrate electronic ceramics in complex 3-D architectures. For rapid prototyping and small-lot manufacturing, traditional tape casting and screen printing approaches are poorly suited. To address this need, the authors are developing a direct-write approach for fabricating highly integrated, multilayer components using a micropen to deposit slurries in precise patterns. With this technique, components can be constructed layer by layer, simplifying fabrication. It can also be used to produce structures combining several materials in a single layer. The parts are either cofired or sequentially fired, after each layer is deposited. Since differential shrinkage can lead to defects in these multilayer structures, they are characterizing the sintering behavior of individual layers. This technique has been used to fabricate devices such integrated RC filters, multilayer voltage transformers, and other passive components. The direct-write approach provides the ability to fabricate multifunctional, multimaterial integrated ceramic components (MMICCs) in an agile and rapid way.

  14. High performance capacitors using nano-structure multilayer materials fabrication

    DOEpatents

    Barbee, T.W. Jr.; Johnson, G.W.; O`Brien, D.W.

    1995-05-09

    A high performance capacitor is fabricated from nano-structure multilayer materials, such as by controlled, reactive sputtering, and having very high energy-density, high specific energy and high voltage breakdown. The multilayer capacitors, for example, may be fabricated in a ``notepad`` configuration composed of 200-300 alternating layers of conductive and dielectric materials so as to have a thickness of 1 mm, width of 200 mm, and length of 300 mm, with terminals at each end of the layers suitable for brazing, thereby guaranteeing low contact resistance and high durability. The notepad capacitors may be stacked in single or multiple rows (series-parallel banks) to increase the voltage and energy density. 5 figs.

  15. High performance capacitors using nano-structure multilayer materials fabrication

    DOEpatents

    Barbee, Jr., Troy W.; Johnson, Gary W.; O'Brien, Dennis W.

    1996-01-01

    A high performance capacitor fabricated from nano-structure multilayer materials, such as by controlled, reactive sputtering, and having very high energy-density, high specific energy and high voltage breakdown. The multilayer capacitors, for example, may be fabricated in a "notepad" configuration composed of 200-300 alternating layers of conductive and dielectric materials so as to have a thickness of 1 mm, width of 200 mm, and length of 300 mm, with terminals at each end of the layers suitable for brazing, thereby guaranteeing low contact resistance and high durability. The "notepad" capacitors may be stacked in single or multiple rows (series-parallel banks) to increase the voltage and energy density.

  16. High performance capacitors using nano-structure multilayer materials fabrication

    DOEpatents

    Barbee, Jr., Troy W.; Johnson, Gary W.; O'Brien, Dennis W.

    1995-01-01

    A high performance capacitor fabricated from nano-structure multilayer materials, such as by controlled, reactive sputtering, and having very high energy-density, high specific energy and high voltage breakdown. The multilayer capacitors, for example, may be fabricated in a "notepad" configuration composed of 200-300 alternating layers of conductive and dielectric materials so as to have a thickness of 1 mm, width of 200 mm, and length of 300 mm, with terminals at each end of the layers suitable for brazing, thereby guaranteeing low contact resistance and high durability. The "notepad" capacitors may be stacked in single or multiple rows (series-parallel banks) to increase the voltage and energy density.

  17. High performance capacitors using nano-structure multilayer materials fabrication

    DOEpatents

    Barbee, T.W. Jr.; Johnson, G.W.; O`Brien, D.W.

    1996-01-23

    A high performance capacitor is described which is fabricated from nano-structure multilayer materials, such as by controlled, reactive sputtering, and having very high energy-density, high specific energy and high voltage breakdown. The multilayer capacitors, for example, may be fabricated in a ``notepad`` configuration composed of 200--300 alternating layers of conductive and dielectric materials so as to have a thickness of 1 mm, width of 200 mm, and length of 300 mm, with terminals at each end of the layers suitable for brazing, thereby guaranteeing low contact resistance and high durability. The ``notepad`` capacitors may be stacked in single or multiple rows (series-parallel banks) to increase the voltage and energy density. 5 figs.

  18. Fabrication of Transparent Multilayer Circuits by Inkjet Printing.

    PubMed

    Jiang, Jieke; Bao, Bin; Li, Mingzhu; Sun, Jiazhen; Zhang, Cong; Li, Yang; Li, Fengyu; Yao, Xi; Song, Yanlin

    2016-02-17

    Conductive microcables embedded in a transparent film are fabricated by inkjet printing silver-nanoparticle ink into a liquid poly(dimethylsiloxane) (PDMS) precursor substrate. By controlling the spreading of the ink droplet and the rheological properties of the liquid substrate, transparent multilayer circuits composed of high-resolution embedded cables are achieved using a commercial inkjet printer. This facile strategy provides a new avenue for inkjet printing of highly integrated and transparent electronics.

  19. Thermal performance of multilayer insulations. [gas evacuation characteristics of three selected multilayer insulation composites

    NASA Technical Reports Server (NTRS)

    Keller, C. W.; Cunnington, G. R.; Glassford, A. P.

    1974-01-01

    Experimental and analytical studies were conducted in order to extend previous knowledge of the thermal performance and gas evacuation characteristics of three selected multilayer insulation (MLI) composites. Flat plate calorimeter heat flux measurements were obtained for 20- and 80- shield specimens using three representative layer densities over boundary temperatures ranging from 39 K (70 R) to 389 K (700 R). Laboratory gas evacuation tests were performed on representative specimens of each MLI composite after initially purging them with helium, nitrogen, or argon gases. In these tests, the specimens were maintained at temperatures between 128 K (230 R) and 300 K (540 R). Based on the results of the laboratory-scale tests, a composite MLI system consisting of 112 unperforated, double-aluminized Mylar reflective shields and 113 water preconditioned silk net spacer pairs was fabricated and installed on a 1.22-m-(4-ft-) diameter calorimeter tank.

  20. Method for fabricating beryllium-based multilayer structures

    DOEpatents

    Skulina, Kenneth M.; Bionta, Richard M.; Makowiecki, Daniel M.; Alford, Craig S.

    2003-02-18

    Beryllium-based multilayer structures and a process for fabricating beryllium-based multilayer mirrors, useful in the wavelength region greater than the beryllium K-edge (111 .ANG. or 11.1 nm). The process includes alternating sputter deposition of beryllium and a metal, typically from the fifth row of the periodic table, such as niobium (Nb), molybdenum (Mo), ruthenium (Ru), and rhodium (Rh). The process includes not only the method of sputtering the materials, but the industrial hygiene controls for safe handling of beryllium. The mirrors made in accordance with the process may be utilized in soft x-ray and extreme-ultraviolet projection lithography, which requires mirrors of high reflectivity (>60%) for x-rays in the range of 60-140 .ANG. (60-14.0 nm).

  1. Explicit Finite Element Modeling of Multilayer Composite Fabric for Gas Turbine Engine Containment Systems, Phase II. Part 2; Ballistic Impact Testing

    NASA Technical Reports Server (NTRS)

    Revilock, D. M.; Pereira, J. M.

    2009-01-01

    This report summarizes the ballistic impact testing that was conducted to provide validation data for the development of numerical models of blade-out events in fabric containment systems. The ballistic impact response of two different fiber materials - Kevlar(TradeName) 49 and Zylon(TradeName) AS (as spun) was studied by firing metal projectiles into dry woven fabric specimens using a gas gun. The shape, mass, orientation, and velocity of the projectile were varied and recorded. In most cases, the tests were designed so the projectile would perforate the specimen, allowing measurement of the energy absorbed by the fabric. The results for both Zylon and Kevlar presented here represent a useful set of data for the purposes of establishing and validating numerical models to predict the response of fabrics under conditions that simulate those of a jet engine blade-release situation. In addition, some useful empirical observations were made regarding the effects of projectile orientation and the relative performance of the different fabric materials.

  2. Explicit Finite Element Modeling of Multilayer Composite Fabric for Gas Turbine Engine Containment Systems, Phase II. Part 3; Material Model Development and Simulation of Experiments

    NASA Technical Reports Server (NTRS)

    Simmons, J.; Erlich, D.; Shockey, D.

    2009-01-01

    A team consisting of Arizona State University, Honeywell Engines, Systems & Services, the National Aeronautics and Space Administration Glenn Research Center, and SRI International collaborated to develop computational models and verification testing for designing and evaluating turbine engine fan blade fabric containment structures. This research was conducted under the Federal Aviation Administration Airworthiness Assurance Center of Excellence and was sponsored by the Aircraft Catastrophic Failure Prevention Program. The research was directed toward improving the modeling of a turbine engine fabric containment structure for an engine blade-out containment demonstration test required for certification of aircraft engines. The research conducted in Phase II began a new level of capability to design and develop fan blade containment systems for turbine engines. Significant progress was made in three areas: (1) further development of the ballistic fabric model to increase confidence and robustness in the material models for the Kevlar(TradeName) and Zylon(TradeName) material models developed in Phase I, (2) the capability was improved for finite element modeling of multiple layers of fabric using multiple layers of shell elements, and (3) large-scale simulations were performed. This report concentrates on the material model development and simulations of the impact tests.

  3. Sputter deposition system for controlled fabrication of multilayers

    SciTech Connect

    Di Nardo, R.P.; Takacs, P.Z.; Majkrzak, C.F.; Stefan, P.M.

    1985-06-01

    A detailed description of a sputter deposition system constructed specifically for the fabrication of x-ray and neutron multilayer monochromators and supermirrors is given. One of the principal design criteria is to maintain precise control of film thickness and uniformity over large substrate areas. Regulation of critical system parameters is fully automated so that response to feedback control information is rapid and complicated layer thickness sequences can be deposited accurately and efficiently. The use of either dc or rf magnetron sources makes it possible to satisfy the diverse material requirements of both x-ray and neutron optics.

  4. WSi2/Si multilayer sectioning by reactive ion etching for multilayer Laue lens fabrication

    NASA Astrophysics Data System (ADS)

    Bouet, N.; Conley, R.; Biancarosa, J.; Divan, R.; Macrander, A. T.

    2010-09-01

    Reactive ion etching (RIE) has been employed in a wide range of fields such as semiconductor fabrication, MEMS (microelectromechanical systems), and refractive x-ray optics with a large investment put towards the development of deep RIE. Due to the intrinsic differing chemistries related to reactivity, ion bombardment, and passivation of materials, the development of recipes for new materials or material systems can require intense effort and resources. For silicon in particular, methods have been developed to provide reliable anisotropic profiles with good dimensional control and high aspect ratios1,2,3, high etch rates, and excellent material to mask etch selectivity. A multilayer Laue lens4 is an x-ray focusing optic, which is produced by depositing many layers of two materials with differing electron density in a particular stacking sequence where the each layer in the stack satisfies the Fresnel zone plate law. When this stack is sectioned to allow side-illumination with radiation, the diffracted exiting radiation will constructively interfere at the focal point. Since the first MLLs were developed at Argonne in the USA in 20064, there have been published reports of MLL development efforts in Japan5, and, very recently, also in Germany6. The traditional technique for sectioning multilayer Laue lens (MLL) involves mechanical sectioning and polishing7, which is labor intensive and can induce delamination or structure damage and thereby reduce yield. If a non-mechanical technique can be used to section MLL, it may be possible to greatly shorten the fabrication cycle, create more usable optics from the same amount of deposition substrate, and perhaps develop more advanced structures to provide greater stability or flexibility. Plasma etching of high aspect-ratio multilayer structures will also expand the scope for other types of optics fabrication (such as gratings, zone plates, and so-on). However, well-performing reactive ion etching recipes have been developed

  5. Fabrication of Multilayer-Type Mn-Si Thermoelectric Device

    NASA Astrophysics Data System (ADS)

    Kajitani, T.; Ueno, T.; Miyazaki, Y.; Hayashi, K.; Fujiwara, T.; Ihara, R.; Nakamura, T.; Takakura, M.

    2014-06-01

    This research aims to develop a direct-contact manganese silicon p/ n multilayer-type thermoelectric power generation block. p-type MnSi1.74 and n-type Mn0.7Fe0.3Si1.68 ball-milled powders with diameter of about 10 μm or less were mixed with polyvinyl butyl alcohol diluted with methylbenzene at pigment volume concentration of approximately 70%. The doctor-blade method produced 45- μm-thick p- and n-type pigment plates. The insulator, i.e., powdered glass, was mixed with cellulose to form insulator slurry. Lamination of manganese silicide pigment layers and screen-printed insulator layers was carried out to fabricate multilayer direct-contact thermoelectric devices. Hot pressing and spark plasma sintering were carried out at 450°C and 900°C, respectively. Four to 30 thermoelectric (TE) p/ n pairs were fabricated in a 10 mm × 10 mm × 10 mm sintered TE block. The maximum output was 11.7 mW/cm2 at a temperature difference between 20°C and 700°C, which was about 1/85 of the ideal power generation estimated from the thermoelectric data of the bulk MnSi1.74 and Mn0.7Fe0.3Si1.68 materials. A power generation test using an engine test bench was also carried out.

  6. Interphase Strain Gradients in Multilayered Steel Composite from Microdiffraction

    NASA Astrophysics Data System (ADS)

    Barabash, Rozaliya I.; Barabash, Oleg M.; Ojima, Mayumi; Yu, Zhenzhen; Inoue, Junya; Nambu, Shoichi; Koseki, Toshihiko; Xu, Ruqing; Feng, Zhili

    2014-01-01

    Multilayered steel composites consisting of alternating martensite and austenite layers and exhibiting a combination of high strength and ductility were successfully fabricated. To understand the microplasticity mechanisms responsible for such exceptional mechanical behavior, 3D X-ray microscopy with a submicron beam size was employed to probe the stress/strain distribution within the top two layers during incremental tensile loading. The 3D depth-dependent strain gradients were monitored in situ near the martensite/austenite interfaces as a function of the load level. It was observed that the strain gradients redistributed during loading. Specifically, large compressive strains developed in the top martensite layer transverse to the loading direction, while small tensile strains were found across the layer interface into the underneath austenite layer.

  7. Multilayered titanium-steel composite produced by explosive welding

    NASA Astrophysics Data System (ADS)

    Malyutina, Yu. N.; Skorohod, K. A.; Shevtsova, K. E.; Chesnokova, A. V.

    2015-10-01

    Multilayered titanium-steel composite consisting of alternating high-strength and ductile metallic materials were produced by explosive welding. Different types of weld joints formed in the composite were recognized by methods of microstructural analysis. Wave-shaped and flat geometry of welds are typical of steel and titanium layers, respectively. Structural features such as lack of penetration, shear bands, recrystallized metals and martensitic structure were detected in the vortex and weld-adjacent zones of impacted materials. The impact strength of the layered composite was 65% higher as compared to that of VT23 titanium alloy. A favorable role of interlayers in the multilayered composite has been confirmed by toughness tests.

  8. Method of fabricating composite structures

    NASA Technical Reports Server (NTRS)

    Sigur, W. A. (Inventor)

    1990-01-01

    A method of fabricating structures formed from composite materials by positioning the structure about a high coefficient of thermal expansion material, wrapping a graphite fiber overwrap about the structure, and thereafter heating the assembly to expand the high coefficient of thermal expansion material to forcibly compress the composite structure against the restraint provided by the graphite overwrap. The high coefficient of thermal expansion material is disposed about a mandrel with a release system therebetween, and with a release system between the material having the high coefficient of thermal expansion and the composite material, and between the graphite fibers and the composite structure. The heating may occur by inducing heat into the assembly by a magnetic field created by coils disposed about the assembly through which alternating current flows. The method permits structures to be formed without the use of an autoclave.

  9. Fabrication and characterization of nanometric SiOx/SiOy multilayer structures obtained by LPCVD

    SciTech Connect

    Román-López, S.; Aceves-Mijares, M.; Pedraza-Chávez, J.; Carrillo-López, J.

    2014-05-15

    This work presents the fabrication of nanometric multilayer structures and their characterization by Atomic Force Microscopy, Photoluminescence and Fourier Transform Infra Red spectroscopy. The structures were deposited by Low Pressure Chemical Vapor Deposition (LPCVD). Three types of multilayer structure were fabricated. After the deposition some samples were annealed in N{sub 2} ambient for three hours. It was found that the structures keep the characteristics of each layer.

  10. Fabrication, characterization, and biological assessment of multilayer laminin γ2 DNA coatings on titanium surfaces

    PubMed Central

    Yang, Guoli; Zhang, Jing; Dong, Wenjing; Liu, Li; Shi, Jue; Wang, Huiming

    2016-01-01

    The purpose of this work was to fabricate a multilayer laminin γ2 DNA coating on a titanium surface and evaluate its biological properties. A multilayer laminin γ2 DNA coating was fabricated on titanium using a layer-by-layer assembly technique. The rate of coating degradation was evaluated by detecting the amount of cDNA remaining. Surface analysis using X-ray photoelectron spectroscopy, atomic force microscopy, and surface contact angle measurements revealed the multilayer structure to consist of cationic lipid and confirmed that a laminin γ2 DNA layer could be fabricated on titanium via the layer-by-layer assembly process. The transfection efficiency was highest for five layers in the multilayer structure. HEK293 cells cultured on the multilayer films displayed significantly higher adhesion activity than the control group. The expression of laminin γ2 and the co-localization of integrin β4 and plectin were more obvious in HN4 cells cultured on the multilayer laminin γ2 DNA coating, while weak immunoreactivities were observed in the control group. We concluded that the DNA-loaded multilayer provided a surface with good biocompatibility and that the multilayer laminin γ2 DNA coating might be effective in improving cell adhesion and the formation of hemidesmosomes on titanium surfaces. PMID:26996815

  11. Fabrication, characterization, and biological assessment of multilayer laminin γ2 DNA coatings on titanium surfaces

    NASA Astrophysics Data System (ADS)

    Yang, Guoli; Zhang, Jing; Dong, Wenjing; Liu, Li; Shi, Jue; Wang, Huiming

    2016-03-01

    The purpose of this work was to fabricate a multilayer laminin γ2 DNA coating on a titanium surface and evaluate its biological properties. A multilayer laminin γ2 DNA coating was fabricated on titanium using a layer-by-layer assembly technique. The rate of coating degradation was evaluated by detecting the amount of cDNA remaining. Surface analysis using X-ray photoelectron spectroscopy, atomic force microscopy, and surface contact angle measurements revealed the multilayer structure to consist of cationic lipid and confirmed that a laminin γ2 DNA layer could be fabricated on titanium via the layer-by-layer assembly process. The transfection efficiency was highest for five layers in the multilayer structure. HEK293 cells cultured on the multilayer films displayed significantly higher adhesion activity than the control group. The expression of laminin γ2 and the co-localization of integrin β4 and plectin were more obvious in HN4 cells cultured on the multilayer laminin γ2 DNA coating, while weak immunoreactivities were observed in the control group. We concluded that the DNA-loaded multilayer provided a surface with good biocompatibility and that the multilayer laminin γ2 DNA coating might be effective in improving cell adhesion and the formation of hemidesmosomes on titanium surfaces.

  12. Low cost damage tolerant composite fabrication

    NASA Technical Reports Server (NTRS)

    Palmer, R. J.; Freeman, W. T.

    1988-01-01

    The resin transfer molding (RTM) process applied to composite aircraft parts offers the potential for using low cost resin systems with dry graphite fabrics that can be significantly less expensive than prepreg tape fabricated components. Stitched graphite fabric composites have demonstrated compression after impact failure performance that equals or exceeds that of thermoplastic or tough thermoset matrix composites. This paper reviews methods developed to fabricate complex shape composite parts using stitched graphite fabrics to increase damage tolerance with RTM processes to reduce fabrication cost.

  13. Method for reinforcing threads in multilayer composite tubes and cylindrical structures

    SciTech Connect

    Romanoski, G.R.; Burchell, T.D.

    1996-04-01

    Multilayer techniques such as: tape wrapping, braiding, and filament winding represent versatile and economical routes for fabricating composite tubes and cylindrical structures. However, multilayer architectures lack the radial reinforcement required to retain threads when the desired means of connection or closure is a threaded joint. This issue was addressed in the development of a filament wound, carbon-carbon composite impact shell for the NASA radioisotope thermoelectric generator. The problem of poor thread shear strength was solved by incorporating a number of radial elements of triangular geometry around the circumference of the thread for the full length of thread engagement. The radial elements significantly increased the shear strength of the threaded joint by transmitting the applied force to the balance of composite structure. This approach is also applicable to ceramic composites.

  14. Fabrication of multilayered nanofluidic membranes through silicon templates

    NASA Astrophysics Data System (ADS)

    Varricchio, Stefano S. G.; Cyrille, Hibert; Arnaud, Bertsch; Philippe, Renaud

    2015-12-01

    We present a new fabrication method for solid-state nanoporous membranes based on sacrificial template structures made of silicon. The process consists of creating membranes by evaporating thin-films on sacrificial templates which, after their selective removal, opens the nanopores and releases the free-standing membranes. This way it is possible to define the geometry of the pore by design and to build the membrane by stacking thin-films of various materials through evaporation. Such a membrane with controlled porosity, pore geometry, thickness and nano-channel composition provides new opportunities for selective chemical functionalization, gating, electrical sensing or electrical stimulation inside the nanopore.

  15. Multi-layered culture of human skin fibroblasts and keratinocytes through three-dimensional freeform fabrication.

    PubMed

    Lee, Wonhye; Debasitis, Jason Cushing; Lee, Vivian Kim; Lee, Jong-Hwan; Fischer, Krisztina; Edminster, Karl; Park, Je-Kyun; Yoo, Seung-Schik

    2009-03-01

    We present a method to create multi-layered engineered tissue composites consisting of human skin fibroblasts and keratinocytes which mimic skin layers. Three-dimensional (3D) freeform fabrication (FF) technique, based on direct cell dispensing, was implemented using a robotic platform that prints collagen hydrogel precursor, fibroblasts and keratinocytes. A printed layer of cell-containing collagen was crosslinked by coating the layer with nebulized aqueous sodium bicarbonate. The process was repeated in layer-by-layer fashion on a planar tissue culture dish, resulting in two distinct cell layers of inner fibroblasts and outer keratinocytes. In order to demonstrate the ability to print and culture multi-layered cell-hydrogel composites on a non-planar surface for potential applications including skin wound repair, the technique was tested on a poly(dimethylsiloxane) (PDMS) mold with 3D surface contours as a target substrate. Highly viable proliferation of each cell layer was observed on both planar and non-planar surfaces. Our results suggest that organotypic skin tissue culture is feasible using on-demand cell printing technique with future potential application in creating skin grafts tailored for wound shape or artificial tissue assay for disease modeling and drug testing.

  16. Multilayer composite material and method for evaporative cooling

    NASA Technical Reports Server (NTRS)

    Buckley, Theresa M. (Inventor)

    2002-01-01

    A multilayer composite material and method for evaporative cooling of a person employs an evaporative cooling liquid that changes phase from a liquid to a gaseous state to absorb thermal energy. The evaporative cooling liquid is absorbed into a superabsorbent material enclosed within the multilayer composite material. The multilayer composite material has a high percentage of the evaporative cooling liquid in the matrix. The cooling effect can be sustained for an extended period of time because of the high percentage of phase change liquid that can be absorbed into the superabsorbent. Such a composite can be used for cooling febrile patients by evaporative cooling as the evaporative cooling liquid in the matrix changes from a liquid to a gaseous state to absorb thermal energy. The composite can be made with a perforated barrier material around the outside to regulate the evaporation rate of the phase change liquid. Alternatively, the composite can be made with an imperveous barrier material or semipermeable membrane on one side to prevent the liquid from contacting the person's skin. The evaporative cooling liquid in the matrix can be recharged by soaking the material in the liquid. The multilayer composite material can be fashioned into blankets, garments and other articles.

  17. Novel electrochemical sensors with electrodes based on multilayers fabricated by layer-by-layer synthesis and their analytical potential

    NASA Astrophysics Data System (ADS)

    Ermakov, S. S.; Nikolaev, K. G.; Tolstoy, V. P.

    2016-08-01

    The results of studies on layer-by-layer synthesis of multilayers on the electrode surface in order to design electrochemical sensors for the determination of concentrations of inorganic, organic and bioorganic compounds are summarized and analyzed. The principle of the method is discoursed and the key advantages of the approach are highlighted, such as the possibility of single layer synthesis with specified thickness and composition under mild conditions with further fabrication of multilayers. Charge transfer conditions in the layers on the electrode surface between the analyte molecules and electrode redox centres and the operating conditions for the optimal electrode are considered. The role of electrocatalysts and intermediates of these processes is noted. Particular attention is devoted to the methods for synthesis of gold nanoparticles with different diameters. Analytical characteristics for electrochemical sensors are presented and application prospects of the layer-by-layer synthesis to electrode fabrication are discussed. The bibliography includes 241 references.

  18. Formation of intermetallics at the interface of explosively welded Ni-Al multilayered composites during annealing

    NASA Astrophysics Data System (ADS)

    Ogneva, T. S.; Lazurenko, D. V.; Bataev, I. A.; Mali, V. I.; Esikov, M. A.; Bataev, A. A.

    2016-04-01

    The Ni-Al multilayer composite was fabricated using explosive welding. The zones of mixing of Ni and Al are observed at the composite interfaces after the welding. The composition of these zones is inhomogeneous. Continuous homogeneous intermetallic layers are formed at the interface after heat treatment at 620 °C during 5 h These intermetallic layers consist of NiAl3 and Ni2Al3 phases. The presence of mixed zones significantly accelerates the growth rate of intermetallic phases at the initial stages of heating.

  19. A multilayer approach to fabricate bioactive glass coatings on Ti alloys

    SciTech Connect

    Gomez-Vega, J.M.; Saiz, E.; Tomsia, A.P.; Marshall, G.W.; Marshall, S.J.

    1998-12-01

    Glasses in the system Si-Ca-Na-Mg-P-K-O with thermal expansion coefficients close to that of Ti6Al4V were used to coat the titanium alloy by a simple enameling technique. Firings were done in air at temperatures between 800 and 840 C and times up to 1 minute. Graded compositions were obtained by firing multilayered glass coatings. Hydroxyapatite (HA) particles were mixed with the glass powder and the mixture was placed on the outer surface of the coatings to render them more bioactive. Coatings with excellent adhesion to the substrate and able to form apatite when immersed in a simulated body fluid (SBF) can be fabricated by this methodology.

  20. Fast and Efficient Fabrication of Intrinsically Stretchable Multilayer Circuit Boards by Wax Pattern Assisted Filtration.

    PubMed

    Tybrandt, Klas; Vörös, Janos

    2016-01-13

    Intrinsically stretchable multilayer circuit boards are fabricated with a fast and material efficient method based on filtration. Silver nanowire conductor patterns of outstanding performance are defined by filtration through wax printed membranes and the circuit board is assembled by subsequent transfers of the nanowires onto the elastomer substrate. The method is used to fabricate a bright stretchable light emitting diode matrix display.

  1. Fabrication of a molecular-level multilayer film on organic polymer surfaces via chemical bonding assembly.

    PubMed

    Zhao, Hongchi; Yang, Peng; Deng, Jianping; Liu, Lianying; Zhu, Jianwu; Sui, Yuan; Lu, Jiaoming; Yang, Wantai

    2007-02-13

    A fresh multilayer film was fabricated on a molecular level and successfully tethered to the surface of a hydroxylated organic substrate via chemical bonding assembly (CBA). Sulfate anion groups (SO4-) were preintroduced onto the surface of biaxially oriented polypropylene (BOPP) films via a reference method. Upon hydrolysis of the SO4- groups, hydroxyl groups (--OH) were formed that subsequently acted as initial reagents for a series of alternate reactions with terephthalyl chloride (TPC) and bisphenol A (BPA). A stable and well-defined multilayer film was thus fabricated via the CBA method. As a result of the nanoscale multilayer fresh film being abundant with reactive groups, it is believed that the film and its fabrication method should provide a fundamental platform for further surface functionalization and direct the design of advanced materials with desired properties.

  2. Doped SnO₂ transparent conductive multilayer thin films explored by continuous composition spread.

    PubMed

    Lee, Jin Ju; Ha, Jong-Yoon; Choi, Won-Kook; Cho, Yong Soo; Choi, Ji-Won

    2015-04-13

    Mn-doped SnO₂ thin films were fabricated by a continuous composition spread (CCS) method on a glass substrate at room temperature to find optimized compositions. The fabricated materials were found to have a lower resistivity than pure SnO₂ thin films because of oxygen vacancies generated by Mn doping. As Mn content was increased, resistivity was found to decrease for limited doping concentrations. The minimum thin film resistivity was 0.29 Ω-cm for a composition of 2.59 wt % Mn-doped SnO₂. The Sn-O vibrational stretching frequency in FT-IR showed a blue shift, consistent with oxygen deficiency. Mn-doped SnO₂/Ag/Mn-doped SnO₂ multilayer structures were fabricated using this optimized composition deposited by an on-axis radio frequency (RF) sputter. The multilayer transparent conducting oxide film had a resistivity of 7.35 × 10⁻⁵ Ω-cm and an average transmittance above 86% in the 550 nm wavelength region. PMID:25761303

  3. Design, Fabrication and Characterization of Multilayered Chiral Metamaterials in Visible Frequency

    NASA Astrophysics Data System (ADS)

    Hung, Jenny

    In this thesis I report the design and fabrication of well aligned repeatable multilayered gold and silver chiral metamaterials of high uniformity in the 100nm scale which show significant circular dichroism in the visible range. Two layered Dolmen structure, two layered 3-4-5 right-angled-triangle structure and three layered 'V' structure are successfully fabricated, allowing possible applications in wave-plates and circular polarizers. These samples are produced by an e-beam direct write technique with a precise multi-layer alignment control and a lift-off process. The experimental results are well matched with simulations using a finite-integration technique from CST microwave studio. None of the structures show circular dichroism upon first layer fabrication due to the achiral property of single layer, except for the single layer 3-4-5 right-angled-triangle structure which processes 2-D chirality. All the multilayered structures exhibit circular dichroism showing qualitatively the same shape upon opposite incident direction because of the handedness of structures; and with deviations due to the presence of the substrate and buffer layers. For the 'V' structure within the first three layers the CD increases with number of layers, unveiling the importance between 3-D chirality and optical activity. The mastering of alignment technique is important for successful fabrication of multilayered optical metamaterials. This project achieves precise multi-layer alignment control which is difficult and challenging.

  4. Interlocked fabric and laminated fabric Kevlar 49/epoxy composites

    SciTech Connect

    Guess, T.R.; Reedy, E.D. Jr.

    1988-01-01

    The mechanical behavior of a novel interlocked fabric reinforced Kevlar 49/epoxy composite has been measured and compared to those of a laminated Kevlar 49 fabric composite (which served as a reference material). Both composites were 5.0 mm thick, contained the same 50% in-plane fiber volume fraction and were fabricated in a similar manner using the same Dow DER 332 epoxy, Jeffamine T403-hardened resin system. The reference material (Material 1) was reinforced with seven plies of Dupont style 1033 Kevlar 49 fabric. A photomicrograph of a section polished parallel to one of the fiber directions is shown. The interlocked fabric was designed and woven for Sandia National Laboratories by Albany International Research Co., Dedham, MA. The main design criterion was to duplicate a sewn through-the-thickness fabric used in preliminary studies. The interlocked fabric composite (Material 2) contains roughly 4% by volume of through-the-thickness fiber reinforcement for the purpose of improving interlaminar strength. A photomicrograph of a section showing the warp-aligned binder yarns interlocking the six fabric plies together is shown. 2 refs., 8 figs.

  5. Fabrication and characterization of ultra-high resolution multilayer-coated blazed gratings

    SciTech Connect

    Voronov,, Dmitriy; Anderson, Erik; Cambie, Rossana; Dhuey, Scott; Gullikson, Eric; Salmassi, Farhad; Yashchuk, Tony; Padmore, Howard

    2011-07-26

    Multilayer coated blazed gratings with high groove density are the most promising candidate for ultra-high resolution soft x-ray spectroscopy. They combine the ability of blazed gratings to concentrate almost all diffraction energy in a desired high diffraction order with high reflectance soft x-ray multilayers. However in order to realize this potential, the grating fabrication process should provide a near perfect groove profile with an extremely smooth surface of the blazed facets. Here we report on successful fabrication and testing of ultra-dense saw-tooth substrates with 5,000 and 10,000 lines/mm.

  6. Space fabrication demonstration system composite beam cap fabricator

    NASA Technical Reports Server (NTRS)

    1982-01-01

    A detailed design for a prototype, composite beam cap fabricator was established. Inputs to this design included functional tests and system operating requirements. All required materials were procured, detail parts were fabricated, and one composite beam cap forming machine was assembled. The machine was demonstrated as a stand-alone system. Two 12-foot-long beam cap members were fabricated from laminates graphite/polysulfane or an equivalent material. One of these members, which as structurally tested in axial compression, failed at 490 pounds.

  7. Fabrication of Au/Ni Multilayered Nanowires by Electrochemical Deposition

    NASA Astrophysics Data System (ADS)

    Saidin, N. U.; Kok, K. Y.; Ng, I. K.; Ilias, S. H.

    2013-04-01

    Electrochemical deposition of Au/Ni multilayered nanowires using template-assisted growth technique from electrolyte containing nickel chloride and gold solution was studied in details. 60 μm-thick anodized aluminum oxide (AAO) with pore diameter of 200 nm was used as the template. Chronopotentiometry experiments were first carried out to determine the deposition conditions and the growth rate of individual Au and Ni layers. Scanning electron microscopy results revealed that the pore channels of AAO were completely filled with Au/Ni multisegmented nanowires. By selectively removing the Ni segments in the multilayered nanowires, high-yield of pure gold nanorods were obtained. Detailed studies on the nanostructures obtained were carried out using various microscopy and probe-based techniques for structural, morphological and chemical characterizations.

  8. Fabrication of multilayer-PDMS based microfluidic device for bio-particles concentration detection.

    PubMed

    Masrie, Marianah; Majlis, Burhanuddin Yeop; Yunas, Jumril

    2014-01-01

    This paper discusses the process technology to fabricate multilayer-Polydimethylsiloxane (PDMS) based microfluidic device for bio-particles concentration detection in Lab-on-chip system. The micro chamber and the fluidic channel were fabricated using standard photolithography and soft lithography process. Conventional method by pouring PDMS on a silicon wafer and peeling after curing in soft lithography produces unspecific layer thickness. In this work, a multilayer-PDMS method is proposed to produce a layer with specific and fixed thickness micron size after bonding that act as an optimum light path length for optimum light detection. This multilayer with precise thickness is required since the microfluidic is integrated with optical transducer. Another significant advantage of this method is to provide excellent bonding between multilayer-PDMS layer and biocompatible microfluidic channel. The detail fabrication process were illustrated through scanning electron microscopy (SEM) and discussed in this work. The optical signal responses obtained from the multilayer-PDMS microfluidic channel with integrated optical transducer were compared with those obtained with the microfluidic channel from a conventional method. As a result, both optical signal responses did not show significant differences in terms of dispersion of light propagation for both media.

  9. Method of making multilayered titanium ceramic composites

    DOEpatents

    Fisher, George T., II; Hansen; Jeffrey S.; Oden; Laurance L.; Turner; Paul C.; Ochs; Thomas L.

    1998-08-25

    A method making a titanium ceramic composite involves forming a hot pressed powder body having a microstructure comprising at least one titanium metal or alloy layer and at least one ceramic particulate reinforced titanium metal or alloy layer and hot forging the hot pressed body follwed by hot rolling to substantially reduce a thickness dimension and substantially increase a lateral dimension thereof to form a composite plate or sheet that retains in the microstructure at least one titanium based layer and at least one ceramic reinforced titanium based layer in the thickness direction of the composite plate or sheet.

  10. Method of making multilayered titanium ceramic composites

    DOEpatents

    Fisher, G.T. II; Hansen, J.S.; Oden, L.L.; Turner, P.C.; Ochs, T.L.

    1998-08-25

    A method making a titanium ceramic composite involves forming a hot pressed powder body having a microstructure comprising at least one titanium metal or alloy layer and at least one ceramic particulate reinforced titanium metal or alloy layer and hot forging the hot pressed body followed by hot rolling to substantially reduce a thickness dimension and substantially increase a lateral dimension thereof to form a composite plate or sheet that retains in the microstructure at least one titanium based layer and at least one ceramic reinforced titanium based layer in the thickness direction of the composite plate or sheet. 3 figs.

  11. Method of making multilayered titanium ceramic composites

    DOEpatents

    Fisher, II, George T.; Hansen, Jeffrey S.; Oden, Laurance L.; Turner, Paul C.; Ochs, Thomas L.

    1998-01-01

    A method making a titanium ceramic composite involves forming a hot pressed powder body having a microstructure comprising at least one titanium metal or alloy layer and at least one ceramic particulate reinforced titanium metal or alloy layer and hot forging the hot pressed body follwed by hot rolling to substantially reduce a thickness dimension and substantially increase a lateral dimension thereof to form a composite plate or sheet that retains in the microstructure at least one titanium based layer and at least one ceramic reinforced titanium based layer in the thickness direction of the composite plate or sheet.

  12. Modifying of Cotton Fabric Surface with Nano-ZnO Multilayer Films by Layer-by-Layer Deposition Method.

    PubMed

    Uğur, Sule S; Sarıışık, Merih; Aktaş, A Hakan; Uçar, M Ciğdem; Erden, Emre

    2010-01-01

    ZnO nanoparticle-based multilayer nanocomposite films were fabricated on cationized woven cotton fabrics via layer-by-layer molecular self-assembly technique. For cationic surface charge, cotton fabrics were pretreated with 2,3-epoxypropyltrimethylammonium chloride (EP3MAC) by pad-batch method. XPS and SEM were used to examine the deposited nano-ZnO multilayer films on the cotton fabrics. The nano-ZnO films deposited on cotton fabrics exhibited excellent antimicrobial activity against Staphylococcus aureus bacteria. The results also showed that the coated fabrics with nano-ZnO multilayer films enhanced the protection of cotton fabrics from UV radiation. Physical tests (tensile strength of weft and warp yarns, air permeability and whiteness values) were performed on the fabrics before and after the treatment with ZnO nanoparticles to evaluate the effect of layer-by-layer (LbL) process on cotton fabrics properties. PMID:20596450

  13. Modifying of Cotton Fabric Surface with Nano-ZnO Multilayer Films by Layer-by-Layer Deposition Method

    PubMed Central

    2010-01-01

    ZnO nanoparticle–based multilayer nanocomposite films were fabricated on cationized woven cotton fabrics via layer-by-layer molecular self-assembly technique. For cationic surface charge, cotton fabrics were pretreated with 2,3-epoxypropyltrimethylammonium chloride (EP3MAC) by pad-batch method. XPS and SEM were used to examine the deposited nano-ZnO multilayer films on the cotton fabrics. The nano-ZnO films deposited on cotton fabrics exhibited excellent antimicrobial activity against Staphylococcus aureus bacteria. The results also showed that the coated fabrics with nano-ZnO multilayer films enhanced the protection of cotton fabrics from UV radiation. Physical tests (tensile strength of weft and warp yarns, air permeability and whiteness values) were performed on the fabrics before and after the treatment with ZnO nanoparticles to evaluate the effect of layer-by-layer (LbL) process on cotton fabrics properties. PMID:20596450

  14. Modifying of Cotton Fabric Surface with Nano-ZnO Multilayer Films by Layer-by-Layer Deposition Method

    NASA Astrophysics Data System (ADS)

    Uğur, Şule S.; Sarıışık, Merih; Aktaş, A. Hakan; Uçar, M. Çiğdem; Erden, Emre

    2010-07-01

    ZnO nanoparticle-based multilayer nanocomposite films were fabricated on cationized woven cotton fabrics via layer-by-layer molecular self-assembly technique. For cationic surface charge, cotton fabrics were pretreated with 2,3-epoxypropyltrimethylammonium chloride (EP3MAC) by pad-batch method. XPS and SEM were used to examine the deposited nano-ZnO multilayer films on the cotton fabrics. The nano-ZnO films deposited on cotton fabrics exhibited excellent antimicrobial activity against Staphylococcus aureus bacteria. The results also showed that the coated fabrics with nano-ZnO multilayer films enhanced the protection of cotton fabrics from UV radiation. Physical tests (tensile strength of weft and warp yarns, air permeability and whiteness values) were performed on the fabrics before and after the treatment with ZnO nanoparticles to evaluate the effect of layer-by-layer (LbL) process on cotton fabrics properties.

  15. Elastic properties of woven fabric reinforced composites

    NASA Technical Reports Server (NTRS)

    Ramnath, V.

    1985-01-01

    An analytical model for the realistic representation of a woven fabric reinforced composite is presented in this paper. The approach uses a variable cross-section geometric model in order to achieve geometric compatibility at the yarn cross-over regions. Admissible displacement and stress fields are used to determine bounds on the fabric elastic properties. The approach adopted enables the determination of the complete three-dimensional woven fabric composite properties. The in-plane fabric properties obtained through this approach have been compared with results obtained from other approaches existing in the literature. Also, comparisons made with available experimental data indicate good agreement.

  16. Multi-layer woven preforms for composite structures

    SciTech Connect

    Herszberg, I.; Bannister, M.

    1995-12-31

    The manufacture of composite structures from textile preforms impregnated using a liquid moulding process, has the potential to produce low-cost high-quality components with improved resistance to delamination. A program is under way at the Cooperative Research Centre for Aerospace Structures (CRC-AS) to develop the capability to design and manufacture such structures. This paper will concentrate on the manufacture and analysis of multilayer, integrally woven preforms made from polyester, glass and carbon fibres. The structural performance of composites made from such preforms depends upon the fibre architecture, which in turn is a function of the weave parameters and the compaction during the consolidation process. The effect of weaving design and compaction parameters on the resulting architecture for multilayer woven preforms has been examined and will be discussed in this paper. The mechanical performance of composite panels manufactured with a variety of multilayer woven preforms is currently under investigation and preliminary results will be presented in this paper. A procedure will also be briefly described for using images of preform cross sections to produce a geometric model, which may be used to visualise the architecture and to quantify geometric characteristics for use in further analysis.

  17. Giant magnetoresistance in Co/Cu multilayers fabricated by focused ion-beam direct deposition

    NASA Astrophysics Data System (ADS)

    Nagamachi, Shinji; Ueda, Masahiro; Sakakima, Hiroshi; Satomi, Mitsuo; Ishikawa, Junzo

    1996-10-01

    We report the direct deposition of patterned multilayers that exhibit giant magnetoresistance without any lithographic processes. We fabricated Co/Cu multilayers by the focused ion-beam direct deposition method and measured the magnetoresistance characteristics of the multilayers. The fabricated Co/Cu multilayers are 14×76 μm2 in size and consist of 12 layers of Co thin film with the thickness of 20 Å and 11 layers of Cu thin film with the thickness of 13-22 Å on the GaAs substrate. We used a 108 eV Co2+ ion beam and 54 eV Cu+ ion beam extracted from a Co-Cu-Au-Nb alloy ion source. The measured magnetoresistance ratio of giant magnetoresistance was 6.7% in the case of the Co(20 Å)/Cu(21 Å) multilayer. Experimental results show precise controllability of the thickness and the additional capability of the focused ion-beam direct deposition method.

  18. Polyelectrolyte multilayer-calcium phosphate composite coatings for metal implants.

    PubMed

    Elyada, Alon; Garti, Nissim; Füredi-Milhofer, Helga

    2014-10-13

    The preparation of organic-inorganic composite coatings with the purpose to increase the bioactivity of bioinert metal implants was investigated. As substrates, glass plates and rough titanium surfaces (Ti-SLA) were employed. The method comprises the deposition of polyelectrolyte multilayers (PEMLs) followed by immersion of the coated substrate into a calcifying solution of low supersaturation (MCS). Single or mixed PEMLs were constructed from poly-L-lysine (PLL) alternating with poly-L-glutamate, (PGA), poly-L-aspartate (PAA), and/or chondroitin sulfate (CS). ATR-FTIR spectra reveal that (PLL/PGA)10 multilayers and mixed multilayers with a (PLL/PGA)5 base contain intermolecular β-sheet structures, which are absent in pure (PLL/PAA)10 and (PLL/CS)10 assemblies. All PEML coatings had a grainy topography with aggregate sizes and size distributions increasing in the order: (PLL/PGA)n < (PLL/PAA)n < (PLL/CS)n. In mixed multilayers with a (PLL/PGA)n base and a (PLL/PAA)n or (PLL/CS)n top, the aggregate sizes were greatly reduced. The PEMLs promoted calcium phosphate nucleation and early crystal growth, the intensity of the effect depending on the composition of the terminal layer(s) of the polymer. In contrast, crystal morphology and structure depended on the supersaturation, pH, and ionic strength of the MCS, rather than on the composition of the organic matrix. Crystals grown on both uncoated and coated substrates were mostly platelets of calcium deficient carbonate apatite, with the Ca/P ratio depending on the precipitation conditions. PMID:25105729

  19. Polyelectrolyte multilayer-calcium phosphate composite coatings for metal implants.

    PubMed

    Elyada, Alon; Garti, Nissim; Füredi-Milhofer, Helga

    2014-10-13

    The preparation of organic-inorganic composite coatings with the purpose to increase the bioactivity of bioinert metal implants was investigated. As substrates, glass plates and rough titanium surfaces (Ti-SLA) were employed. The method comprises the deposition of polyelectrolyte multilayers (PEMLs) followed by immersion of the coated substrate into a calcifying solution of low supersaturation (MCS). Single or mixed PEMLs were constructed from poly-L-lysine (PLL) alternating with poly-L-glutamate, (PGA), poly-L-aspartate (PAA), and/or chondroitin sulfate (CS). ATR-FTIR spectra reveal that (PLL/PGA)10 multilayers and mixed multilayers with a (PLL/PGA)5 base contain intermolecular β-sheet structures, which are absent in pure (PLL/PAA)10 and (PLL/CS)10 assemblies. All PEML coatings had a grainy topography with aggregate sizes and size distributions increasing in the order: (PLL/PGA)n < (PLL/PAA)n < (PLL/CS)n. In mixed multilayers with a (PLL/PGA)n base and a (PLL/PAA)n or (PLL/CS)n top, the aggregate sizes were greatly reduced. The PEMLs promoted calcium phosphate nucleation and early crystal growth, the intensity of the effect depending on the composition of the terminal layer(s) of the polymer. In contrast, crystal morphology and structure depended on the supersaturation, pH, and ionic strength of the MCS, rather than on the composition of the organic matrix. Crystals grown on both uncoated and coated substrates were mostly platelets of calcium deficient carbonate apatite, with the Ca/P ratio depending on the precipitation conditions.

  20. Investigation of fatigue strength of multilayer advanced fiber composites

    NASA Technical Reports Server (NTRS)

    Thornton, H. R.; Kozik, T. J.

    1974-01-01

    The analytical characterization of a multilayer fiber composite plate (without hole) was accomplished for both static and dynamic loading conditions using the finite difference technique. Thornel 300/5208 composites with and without holes were subjected to static and tensile fatigue testing. Five (5) fiber orientations were submitted to test. Tensile fatigue testing also included three (3) loading conditions and two (2) frequencies. The low-cycle test specimens demonstrated a shorter tensile fatigue life than the high-cycle test specimens. Failure surfaces demonstrated effect of testing conditions. Secondary failure mechanisms, such as: delamination, fiber breakage, and edge fiber delamination were present. Longitudinal delamination between plies also occurred in these specimens.

  1. Method to fabricate layered material compositions

    DOEpatents

    Fleming, James G.; Lin, Shawn-Yu

    2002-01-01

    A new class of processes suited to the fabrication of layered material compositions is disclosed. Layered material compositions are typically three-dimensional structures which can be decomposed into a stack of structured layers. The best known examples are the photonic lattices. The present invention combines the characteristic features of photolithography and chemical-mechanical polishing to permit the direct and facile fabrication of, e.g., photonic lattices having photonic bandgaps in the 0.1-20.mu. spectral range.

  2. Method to fabricate layered material compositions

    SciTech Connect

    Fleming, James G.; Lin, Shawn-Yu

    2004-11-02

    A new class of processes suited to the fabrication of layered material compositions is disclosed. Layered material compositions are typically three-dimensional structures which can be decomposed into a stack of structured layers. The best known examples are the photonic lattices. The present invention combines the characteristic features of photolithography and chemical-mechanical polishing to permit the direct and facile fabrication of, e.g., photonic lattices having photonic bandgaps in the 0.1-20.mu. spectral range.

  3. Optimization of multilayered composite pressure vessels using exact elasticity solution

    SciTech Connect

    Adali, S.; Verijenko, V.E.; Tabakov, P.Y.; Walker, M.

    1995-11-01

    An approach for the optimal design of thick laminated cylindrical pressure vessels is given. The maximum burst pressure is computed using an exact elasticity solution and subject to the Tsai-Wu failure criterion. The design method is based on an accurate 3-D stress analysis. Exact elasticity solutions are obtained using the stress function approach where the radial, circumferential and shear stresses are determined taking the closed ends of the cylindrical shell into account. Design optimization of multilayered composite pressure vessels are based on the use of robust multidimensional methods which give fast convergence. Two methods are used to determine the optimum ply angles, namely, iterative and gradient methods. Numerical results are given for optimum fiber orientation of each layer for thick and thin-walled multilayered pressure vessels.

  4. Fabrication and characterization of novel multilayered structures by stereocomplexion of poly(D-lactic acid)/poly(L-lactic acid) and self-assembly of polyelectrolytes

    PubMed Central

    Yang, Gesheng; Pastorino, Laura

    2016-01-01

    Summary The enantiomers poly(D-lactic acid) (PDLA) and poly(L-lactic acid) (PLLA) were alternately adsorbed directly on calcium carbonate (CaCO3) templates and on poly(styrene sulfonate) (PSS) and poly(allylamine hydrochloride) (PAH) multilayer precursors in order to fabricate a novel layer-by-layer (LBL) assembly. A single layer of poly(L-lysine) (PLL) was used as a linker between the (PDLA/PLLA)n stereocomplex and the cores with and without the polymeric (PSS/PAH)n/PLL multilayer precursor (PEM). Nuclear magnetic resonance (NMR) and gel permeation chromatography (GPC) were used to characterize the chemical composition and molecular weight of poly(lactic acid) polymers. Both multilayer structures, with and without polymeric precursor, were firstly fabricated and characterized on planar supports. A quartz crystal microbalance (QCM), attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR) and ellipsometry were used to evaluate the thickness and mass of the multilayers. Then, hollow, spherical microcapsules were obtained by the removal of the CaCO3 sacrificial template. The chemical composition of the obtained microcapsules was confirmed by differential scanning calorimetry (DSC) and wide X-ray diffraction (WXRD) analyses. The microcapsule morphology was evaluated by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) measurements. The experimental results confirm the successful fabrication of this innovative system, and its full biocompatibility makes it worthy of further characterization as a promising drug carrier for sustained release. PMID:26925356

  5. Composite fabrication via resin transfer molding technology

    SciTech Connect

    Jamison, G.M.; Domeier, L.A.

    1996-04-01

    The IMPReS (Integrated Modeling and Processing of Resin-based Structures) Program was funded in FY95 to consolidate, evaluate and enhance Sandia`s capabilities in the design and fabrication of composite structures. A key driver of this and related programs was the need for more agile product development processes and for model based design and fabrication tools across all of Sandia`s material technologies. A team of polymer, composite and modeling personnel was assembled to benchmark Sandia`s existing expertise in this area relative to industrial and academic programs and to initiate the tasks required to meet Sandia`s future needs. RTM (Resin Transfer Molding) was selected as the focus composite fabrication technology due to its versatility and growing use in industry. Modeling efforts focused on the prediction of composite mechanical properties and failure/damage mechanisms and also on the uncured resin flow processes typical of RTM. Appropriate molds and test composites were fabricated and model validation studies begun. This report summarizes and archives the modeling and fabrication studies carried out under IMPReS and evaluates the status of composite technology within Sandia. It should provide a complete and convenient baseline for future composite technology efforts within Sandia.

  6. Fabrication of multilayered thin films via spin-assembly

    DOEpatents

    Chiarelli, Peter A.; Robinson, Jeanne M.; Casson, Joanna L.; Johal, Malkiat S.; Wang, Hsing-Lin

    2007-02-20

    An process of forming multilayer thin film heterostructures is disclosed and includes applying a solution including a first water-soluble polymer from the group of polyanionic species, polycationic species and uncharged polymer species onto a substrate to form a first coating layer on the substrate, drying the first coating layer on the substrate, applying a solution including a second water-soluble polymer from the group of polyanionic species, polycationic species and uncharged polymer species onto the substrate having the first coating layer to form a second coating layer on the first coating layer wherein the second water-soluble polymer is of a different material than the first water-soluble polymer, and drying the second coating layer on the first coating layer so as to form a bilayer structure on the substrate. Optionally, one or more additional applying and drying sequences can be repeated with a water-soluble polymer from the group of polyanionic species, polycationic species and uncharged polymer species, so that a predetermined plurality of layers are built up upon the substrate.

  7. Numerical simulation of multi-layered textile composite reinforcement forming

    SciTech Connect

    Wang, P.; Hamila, N.; Boisse, P.

    2011-05-04

    One important perspective in aeronautics is to produce large, thick or/and complex structural composite parts. The forming stage presents an important role during the whole manufacturing process, especially for LCM processes (Liquid Composites Moulding) or CFRTP (Continuous Fibre Reinforcements and Thermoplastic resin). Numerical simulations corresponding to multi-layered composite forming allow the prediction for a successful process to produce the thick parts, and importantly, the positions of the fibres after forming to be known. This paper details a set of simulation examples carried out by using a semi-discrete shell finite element made up of unit woven cells. The internal virtual work is applied on all woven cells of the element taking into account tensions, in-plane shear and bending effects. As one key problem, the contact behaviours of tool/ply and ply/ply are described in the numerical model. The simulation results not only improve our understanding of the multi-layered composite forming process but also point out the importance of the fibre orientation and inter-ply friction during formability.

  8. Numerical simulation of multi-layered textile composite reinforcement forming

    NASA Astrophysics Data System (ADS)

    Wang, P.; Hamila, N.; Boisse, P.

    2011-05-01

    One important perspective in aeronautics is to produce large, thick or/and complex structural composite parts. The forming stage presents an important role during the whole manufacturing process, especially for LCM processes (Liquid Composites Moulding) or CFRTP (Continuous Fibre Reinforcements and Thermoplastic resin). Numerical simulations corresponding to multi-layered composite forming allow the prediction for a successful process to produce the thick parts, and importantly, the positions of the fibres after forming to be known. This paper details a set of simulation examples carried out by using a semi-discrete shell finite element made up of unit woven cells. The internal virtual work is applied on all woven cells of the element taking into account tensions, in-plane shear and bending effects. As one key problem, the contact behaviours of tool/ply and ply/ply are described in the numerical model. The simulation results not only improve our understanding of the multi-layered composite forming process but also point out the importance of the fibre orientation and inter-ply friction during formability.

  9. Free form fabrication of thermoplastic composites

    SciTech Connect

    Kaufman, S.G.; Spletzer, B.L.; Guess, T.R.

    1998-02-01

    This report describes the results of composites fabrication research sponsored by the Laboratory Directed Research and Development (LDRD) program at Sandia National Laboratories. They have developed, prototyped, and demonstrated the feasibility of a novel robotic technique for rapid fabrication of composite structures. Its chief innovation is that, unlike all other available fabrication methods, it does not require a mold. Instead, the structure is built patch by patch, using a rapidly reconfigurable forming surface, and a robot to position the evolving part. Both of these components are programmable, so only the control software needs to be changed to produce a new shape. Hence it should be possible to automatically program the system to produce a shape directly from an electronic model of it. It is therefore likely that the method will enable faster and less expensive fabrication of composites.

  10. Nondestructive characterization of woven fabric ceramic composites

    SciTech Connect

    Hsu, D.K.; Saini, V.; Liaw, P.K.; Yu, N.; Miriyala, N.; McHargue, C.J.; Snead, L.L.; Lowden, R.A.

    1995-10-01

    Woven fabric ceramic composites fabricated by the chemical vapor infiltration method are susceptible to high void content and inhomogeneity. The condition of such materials may be characterized nondestructively with ultrasonic methods. In this work, longitudinal and shear waves were used in the quantitative determination of elastic constants of Nicalon{trademark}/SiC composites as a function of volume percent of porosity. Elastic stiffness constants were obtained for both the in-plane and out-of-plane directions with respect to fiber fabric. The effect of porosity on the modulus of woven fabric composites was also modeled and compared to the measured results. Scan images based on the amplitude and time-of-flight of radio frequency (RF) ultrasonic pulses were used for evaluating the material homogeneity for the purpose of optimizing the manufacturing process and for correlation with the mechanical testing results.

  11. Fabrication of SERS Substrate by Multilayered Nanosphere Deposition Technique

    SciTech Connect

    Fu, Chit Yaw; Dinish, U. S.; Praveen, Thoniyot; Koh, Zhen Yu; Kho, Khiang Wei; Malini, Olivo

    2010-08-06

    Metal film over nanosphere (MFON) has been employed as a reproducible and predictable SERS-active device in biosensing applications. In addition to its economic fabrication process, such substrate can be further processed to a prism-structure with increased SERS enhancement and wider Plasmon tunability. In this work, we investigate an alternative coating method to deposit a larger area of well-ordered PS beads with different sizes (oe = 100nm and 400 nm) onto a glass. The result suggests that the proposed well-coating technique can be suitably used to form closely-packed PS beads with diameter less than 100 nm for developing MFON substrates.

  12. Application of low-coherence interferometry for in situ nondestructive evaluation of thin and thick multilayered transparent composites

    NASA Astrophysics Data System (ADS)

    Khomenko, Anton; Cloud, Gary Lee; Haq, Mahmoodul

    2015-12-01

    Multilayered transparent composites having laminates with polymer interlayers and backing sheets are commonly used in a wide range of applications where visibility, transparency, impact resistance, and safety are essential. Manufacturing flaws or damage during operation can seriously compromise both safety and performance. Most fabrication defects are not discernible until after the entire multilayered transparent composite assembly has been completed, and in-the-field inspection for damage is a problem not yet solved. A robust and reliable nondestructive evaluation (NDE) technique is needed to evaluate structural integrity and identify defects that result from manufacturing issues as well as in-service damage arising from extreme environmental conditions in addition to normal mechanical and thermal loads. Current optical techniques have limited applicability for NDE of such structures. This work presents a technique that employs a modified interferometer utilizing a laser diode or femtosecond fiber laser source to acquire in situ defect depth location inside a thin or thick multilayered transparent composite, respectively. The technique successfully located various defects inside examined composites. The results show great potential of the technique for defect detection, location, and identification in multilayered transparent composites.

  13. Fabrication of multi-layered absorption structure for high quantum efficiency photon detectors

    SciTech Connect

    Fujii, Go; Fukuda, Daiji; Numata, Takayuki; Yoshizawa, Akio; Tsuchida, Hidemi; Fujino, Hidetoshi; Ishii, Hiroyuki; Itatani, Taro; Zama, Tatsuya; Inoue, Shuichiro

    2009-12-16

    We report on some efforts to improve a quantum efficiency of titanium-based optical superconducting transition edge sensors using the multi-layered absorption structure for maximizing photon absorption in the Ti layer. Using complex refractive index values of each film measured by a Spectroscopic Ellipsometry, we designed and optimized by a simulation code. An absorption measurement of fabricated structure was in good agreement with the design and was higher than 99% at optimized wavelength of 1550 nm.

  14. Single and multilayer metamaterials fabricated by nanoimprint lithography

    NASA Astrophysics Data System (ADS)

    Bergmair, I.; Dastmalchi, B.; Bergmair, M.; Saeed, A.; Hilber, W.; Hesser, G.; Helgert, C.; Pshenay-Severin, E.; Pertsch, T.; Kley, E. B.; Hübner, U.; Shen, N. H.; Penciu, R.; Kafesaki, M.; Soukoulis, C. M.; Hingerl, K.; Muehlberger, M.; Schoeftner, R.

    2011-08-01

    We demonstrate for the first time a fast and easy nanoimprint lithography (NIL) based stacking process of negative index structures like fishnet and Swiss-cross metamaterials. The process takes a few seconds, is cheap and produces three-dimensional (3D) negative index materials (NIMs) on a large area which is suitable for mass production. It can be performed on all common substrates even on flexible plastic foils. This work is therefore an important step toward novel and breakthrough applications of NIMs such as cloaking devices, perfect lenses and magnification of objects using NIM prisms. The optical properties of the fabricated samples were measured by means of transmission and reflection spectroscopy. From the measured data we retrieved the effective refractive index which is shown to be negative for a wavelength around 1.8 µm for the fishnet metamaterial while the Swiss-cross metamaterial samples show a distinct resonance at wavelength around 1.4 µm.

  15. Multilayer Phase-Only Diffraction Gratings: Fabrication andApplication to EUV Optics

    SciTech Connect

    Salmassi, Farhad; Gullikson, Eric M.; Anderson, Erik H.; Naulleau, Patrick P.

    2007-05-01

    The use of phase-only diffractive devices has long played an important role in advanced optical systems in varying fields. Such devices include gratings, diffractive and holographic optical elements, diffractive lenses, and phase-shift masks for advanced lithography. Extending such devices to the increasingly important regime of extreme ultraviolet (EUV) wavelengths, however, is not trivial. Here, we present an effective fabrication and etch process enabling high-resolution patterning of Mo/Si multilayers for use in EUV phase devices, providing another method for fabrication of high numerical aperture diffractive devices or high-resolution EUV phase shift masks.

  16. WSi2/Si Multilayer Sectioning by Reactive Ion Etching for Multilayer Laue Lens Fabrication

    SciTech Connect

    Bouet, N.; Conley, R.; Biancarosaa, J.; Divanc, R.; Macrander, A. T.

    2010-08-01

    SPIE Conference paper/talk presentation: Introduction: Reactive ion etching (RIE) has been employed in a wide range of fields such as semiconductor fabrication, MEMS (microelectromechanical systems), and refractive x-ray optics with a large investment put towards the development of deep RIE. Due to the intrinsic differing chemistries related to reactivity, ion bombardment, and passivation of materials, the development of recipes for new materials or material systems can require intense effort and resources. For silicon in particular, methods have been developed to provide reliable anisotropic profiles with good dimensional control and high aspect ratios1,2,3, high etch rates, and excellent material to mask etch selectivity...

  17. Strength of fabric reinforced Blackglas composites

    SciTech Connect

    Lei, C.; Ko, F.K.

    1996-12-31

    In brittle matrix composites the role of matrix porosity; interface; and matrix/fiber properties degradation due to processing are especially critical for the strength of the composite. In this paper, the Fabric Geometry Model (FGM) is modified to predict the strength of fabric composites. An incremental strain approach in conjunction with strain energy criterion is presented in order to account for the potentially nonlinear behavior of the materials, as seen in the experimental stress-strain curves of Nextel/Blackglas, composites. The failure of the composite is determined by use of a modified maximum strain energy criterion, which is based on the relative magnitudes of the various energy terms in corresponding direction. The effects of porosity, microcracks, fiber and matrix degradation, and fiber/matrix interface are also considered in the modified model.

  18. Producing multilayer composites based on metal-carbon by vacuum ion-plasma method

    NASA Astrophysics Data System (ADS)

    Shekhtman, S. R.; Sukhova, N. A.

    2016-07-01

    The possibility of changing the coating properties and perspective of forming a compound having the unique mechanical properties, high hardness and high corrosion resistance is of particular interest to multilayer coatings based on metal-carbon composition. To investigate the mechanisms of formation of coatings and to demonstrate technological possibilities synthesis technology of multilayer composites, the titanium cathode and the silicon-graphite cathode were made. Coatings microhardness analysis showed that in forming the multilayer structure, microhardness increases by 15-20%, and when forming a multilayer composite, microhardness increases by 60-65%.

  19. Theory of electromechanical resonance in magnetostrictive - piezoelectric multilayer composites

    NASA Astrophysics Data System (ADS)

    Filippov, D. A.; Nan, C. W.; Srinivasan, G.

    2005-03-01

    The theory of electromechanical resonance in multilayer magnetostrictive - piezoelectric composites is developed. The theory is based on the use of initial (not effective) parameters of magnetostrictive and piezoelectric phases. Equations of motion were used to obtain an expression for the frequency-dependence of magnetoelectric response in a multilayer composite [1,2]. The enhanced magnetoelectric response at the electromechanical resonance is dependent on the interface coupling. The calculations predict a peak in the magnetoelectric voltage coefficient at electromechanical resonance, with a two-order of magnitude increase relative to low-frequency values. These predictions are in agreement with data for ferrite-lead zirconante titanate (PZT) bilayers and metal-PZT-metal trilayers. 1. M. I. Bichurin, D.A. Filippov, V. M. Petrov, V. M. Laletin, N. Paddubnaya, and G. Srinivasan, Phys. Rev., B 68, 132408 (2003). 2. D. A. Fillipov, M. I. Bichurin, V. M. Petrov, V. M. Laletsin, N. N. Puddubnaya, and G. Srinivasan, Magnetoelectric Interaction Phenomena in Crystals-NATO Science Series II. Vol. 164, Eds. M. Fiebig, V. V. Eremenko, and I. E. Chupis (Kluwer Academic Publishers, London, 2004), p.71-80. - supported by grants from the Russian Ministry of Education (Å02-3.4-278), the Universities of Russia Foundation (UNR 01.01.026) and the National Science Foundation (DMR-0302254).

  20. Fabrication and Characterization of SMA Hybrid Composites

    NASA Technical Reports Server (NTRS)

    Turner, Travis L.; Lach, Cynthia L.; Cano, Robert J.

    2001-01-01

    Results from an effort to fabrication shape memory alloy hybrid composite (SMAHC) test specimens and characterize the material system are presented in this study. The SMAHC specimens are conventional composite structures with an embedded SMA constituent. The fabrication and characterization work was undertaken to better understand the mechanics of the material system, address fabrication issues cited in the literature, and provide specimens for experimental validation of a recently developed thermomechanical model for SMAHC structures. Processes and hardware developed for fabrication of the SMAHC specimens are described. Fabrication of a SMA14C laminate with quasi-isotropic lamination and ribbon-type Nitinol actuators embedded in the 0' layers is presented. Beam specimens are machined from the laminate and are the focus of recent work, but the processes and hardware are readily extensible to more practical structures. Results of thermomechanical property testing on the composite matrix and Nitinol ribbon are presented. Test results from the Nitinol include stress-strain behavior, modulus versus temperature. and constrained recovery stress versus temperature and thermal cycle. Complex thermomechanical behaviors of the Nitinol and composite matrix are demonstrated, which have significant implications for modeling of SMAHC structures.

  1. Fabrication of angleply carbon-aluminum composites

    NASA Technical Reports Server (NTRS)

    Novak, R. C.

    1974-01-01

    A study was conducted to fabricate and test angleply composite consisting of NASA-Hough carbon base monofilament in a matrix of 2024 aluminum. The effect of fabrication variables on the tensile properties was determined, and an optimum set of conditions was established. The size of the composite panels was successfully scaled up, and the material was tested to measure tensile behavior as a function of temperature, stress-rupture and creep characteristics at two elevated temperatures, bending fatigue behavior, resistance to thermal cycling, and Izod impact response.

  2. Effects of Fe cations in ruthenium-complex multilayers fabricated by a layer-by-layer method.

    PubMed

    Oyama, Makiko; Ozawa, Hiroaki; Nagashima, Takumi; Haga, Masa-aki; Ishida, Takao

    2016-04-01

    Molecular multilayers were fabricated using a Ru complex containing Fe cations on an indium tin oxide surface to control the properties of the Ru-complex multilayers such as the multilayer orientation and the electron transport. The Ru-complex multilayer films containing Fe cations were thicker than those containing Zr cations, which have been used previously. The electron transport properties of the multilayers containing Fe cations were evaluated. Solid-state sandwich cell measurements showed that the Ru-complex multilayer films containing Fe cations exhibited increased electron transport with a lower transport coefficient β of 0.01 Å(-1), whereas those that contain Zr cations have β ∼ 0.07 Å(-1). Thus, Fe cations are effective in obtaining thicker Ru-complex layers with increased electron transport abilities.

  3. Electrical properties of polypropylene-based composites controlled by multilayered distribution of conductive particles.

    PubMed

    Gao, Wanli; Zheng, Yu; Shen, Jiabin; Guo, Shaoyun

    2015-01-28

    Materials consisting of alternating layers of pure polypropylene (PP) and carbon black filled polypropylene (PPCB) were fabricated in this work. The electrical behaviors of the multilayered composites were investigated from two directions: (1) Parallel to interfaces. The confined layer space allowed for a more compact connection between CB particles, while the conductive pathways tended to be broken up with increasing number of layers leading to a distinct enhancement of the electrical resistivity due to the separation of insulated PP layers. (2) Vertical to interfaces. The alternating assemblies of insulated and conductive layers like a parallel-plate capacitor made the electrical conductivity become frequency dependent. Following the layer multiplication process, the dielectric permittivity was significantly enhanced due to the accumulation of electrical charges at interfaces. Thus, as a microwave was incident on the dielectric medium, the interfacial polarization made the main contribution to inherent dissipation of microwave energy, so that the absorbing peak became strengthened when the material had more layers. Furthermore, the layer interfaces in the multilayered system were also effective to inhibit the propagation of cracks in the stretching process, leading to a larger elongation at the break than that of the PP/CB conventional system, which provided a potential route to fabricate electrical materials with optimal mechanical properties. PMID:25549245

  4. Electrical properties of polypropylene-based composites controlled by multilayered distribution of conductive particles.

    PubMed

    Gao, Wanli; Zheng, Yu; Shen, Jiabin; Guo, Shaoyun

    2015-01-28

    Materials consisting of alternating layers of pure polypropylene (PP) and carbon black filled polypropylene (PPCB) were fabricated in this work. The electrical behaviors of the multilayered composites were investigated from two directions: (1) Parallel to interfaces. The confined layer space allowed for a more compact connection between CB particles, while the conductive pathways tended to be broken up with increasing number of layers leading to a distinct enhancement of the electrical resistivity due to the separation of insulated PP layers. (2) Vertical to interfaces. The alternating assemblies of insulated and conductive layers like a parallel-plate capacitor made the electrical conductivity become frequency dependent. Following the layer multiplication process, the dielectric permittivity was significantly enhanced due to the accumulation of electrical charges at interfaces. Thus, as a microwave was incident on the dielectric medium, the interfacial polarization made the main contribution to inherent dissipation of microwave energy, so that the absorbing peak became strengthened when the material had more layers. Furthermore, the layer interfaces in the multilayered system were also effective to inhibit the propagation of cracks in the stretching process, leading to a larger elongation at the break than that of the PP/CB conventional system, which provided a potential route to fabricate electrical materials with optimal mechanical properties.

  5. Fabrication of Multilayer Barrier Layer Capacitors with Semiconducting (Ba, Sr)TiO3 Ceramics

    NASA Astrophysics Data System (ADS)

    Itoh, Tatsuhiko; Tashiro, Shinjiro; Igarashi, Hideji

    1993-09-01

    Multilayer barrier layer capacitors were successfully fabricated by utilizing potential barriers at grain boundaries of semiconducting (Ba,Sr)TiO3 ceramics in the temperature region above the Curie point of -140°C. A small amount of Mn improved the dissipation factor and temperature dependence of permittivity in the temperature region from -30°C to 100°C. Multilayer barrier layer capacitors were composed of 10 layers having 80-μm thickness per layer. Resistivity above 1010 Ω\\cdotcm was attained at room temperature, and relative permittivities above 5500 and dissipation factors less than 2% were obtained in the temperature region from -30°C to 100°C.

  6. Fabrication of aluminum-carbon composites

    NASA Technical Reports Server (NTRS)

    Novak, R. C.

    1973-01-01

    A screening, optimization, and evaluation program is reported of unidirectional carbon-aluminum composites. During the screening phase both large diameter monofilament and small diameter multifilament reinforcements were utilized to determine optimum precursor tape making and consolidation techniques. Difficulty was encountered in impregnating and consolidating the multifiber reinforcements. Large diameter monofilament reinforcement was found easier to fabricate into composites and was selected to carry into the optimization phase in which the hot pressing parameters were refined and the size of the fabricated panels was scaled up. After process optimization the mechanical properties of the carbon-aluminum composites were characterized in tension, stress-rupture and creep, mechanical fatigue, thermal fatigue, thermal aging, thermal expansion, and impact.

  7. Method for fabricating laminated uranium composites

    DOEpatents

    Chapman, L.R.

    1983-08-03

    The present invention is directed to a process for fabricating laminated composites of uranium or uranium alloys and at least one other metal or alloy. The laminated composites are fabricated by forming a casting of the molten uranium with the other metal or alloy which is selectively positioned in the casting and then hot-rolling the casting into a laminated plate in or around which the casting components are metallurgically bonded to one another to form the composite. The process of the present invention provides strong metallurgical bonds between the laminate components primarily since the bond disrupting surface oxides on the uranium or uranium alloy float to the surface of the casting to effectively remove the oxides from the bonding surfaces of the components.

  8. Design and fabrication of ultrafine piezoelectric composites.

    PubMed

    Yin, J; Lukacs, M; Harasiewicz, K A; Foster, F S

    2005-01-01

    Making fine scale (< 20 microm) piezoelectric composites for high frequency (> 50 MHz) ultrasound transducers remains challenging. Interdigital phase bonding (IPhB), described in this paper, presents a new technique developed to make piezoelectric composites at the ultrafine scale using a conventional dicing saw. Using the IPhB technique, a composite structure with a pitch that is less than the dicing saw blade thickness can be created. The approach is flexible enough to make composites of different combination of pitch and volume ratio. Using a conventional dicing saw with a 50 microm thick blade, composite with a 25 microm pitch and a volume ratio of 61 percent are fabricated. Such a composite is suitable for fabrication of ultrasonic transducers and arrays with central frequencies of up to 85 MHz. Single element transducers working at central frequencies of 50-60 MHz were made of these composites as a mean to characterize the acoustic performance. Measurement results of the transducers show that the longitudinal electromechanical coupling coefficient is greater than 0.6 and that there are no noticeable lateral resonances in the frequency range of 55-150 MHz. Design criteria for fine scale elements are also discussed based on theoretical results from finite element analysis (FEA). PMID:16003926

  9. Continuous unidirectional fiber reinforced composites: Fabrication and testing

    NASA Technical Reports Server (NTRS)

    Weber, M. D.; Spiegel, F. X.; West, Harvey A.

    1994-01-01

    The study of the anisotropic mechanical properties of an inexpensively fabricated composite with continuous unidirectional fibers and a clear matrix was investigated. A method has been developed to fabricate these composites with aluminum fibers and a polymer matrix. These composites clearly demonstrate the properties of unidirectional composites and cost less than five dollars each to fabricate.

  10. Nanointaglio fabrication of optical lipid multilayer diffraction gratings with applications in biosensing

    NASA Astrophysics Data System (ADS)

    Lowry, Troy Warren

    The dynamic self-organization of lipids in biological systems is a highly regulated process that enables the compartmentalization of living systems at microscopic and nanoscopic levels. Exploiting the self-organization and innate biofunctionality of lyotropic liquid crystalline phospholipids, a novel nanofabrication process called "nanointaglio" was invented in order to rapidly and scalably integrate lipid nanopatterns onto the surface. The work presented here focuses on using nanointaglio fabricated lipid diffraction micro- and nanopatterns for the development of new sensing and bioactivity studies. The lipids are patterned as diffraction gratings for sensor functionality. The lipid multilayer gratings operate as nanomechanical sensor elements that are capable of transducing molecular binding to fluid lipid multilayers into optical signals in a label free manner due to shape changes in the lipid nanostructures. To demonstrate the label free detection capabilities, lipid nanopatterns are shown to be suitable for the integration of chemically different lipid multilayer gratings into a sensor array capable of distinguishing vapors by means of an optical nose. Sensor arrays composed of six different lipid formulations are integrated onto a surface and their optical response to three different vapors (water, ethanol and acetone) in air as well as pH under water is monitored as a function of time. Principal component analysis of the array response results in distinct clustering, indicating the suitability of the arrays for distinguishing these analytes. Importantly, the nanointaglio process used is capable of producing lipid gratings out of different materials with sufficiently uniform heights for the fabrication of an optical nose. A second main application is demonstrated for the study of membrane binding proteins. Although in vitro methods for assaying the catalytic activity of individual enzymes are well established, quantitative methods for assaying the kinetics of

  11. Nanorods of Co/Pd multilayers fabricated by glancing angle deposition for advanced media

    SciTech Connect

    Su, Hao; Gupta, Subhadra; Natarajarathinam, Anusha

    2013-05-28

    Perpendicular anisotropy magnetic nanorods composed of Co/Pd multilayers have been successfully fabricated by glancing angle deposition (GLAD) in a planetary sputtering system. Co and Pd layer thickness, ratio, and bilayer number were optimized for both normal and GLAD depositions. Scanning electron micrographs estimated the nanorods to be about 12 nm in diameter. M-H loops showed that the coercivity for the GLAD nanorods increased from 1.3 kOe for the normally deposited continuous films to 2.9 kOe for the GLAD nanorod array, a 123% increase.

  12. Fabrication of tungsten wire reinforced nickel-base alloy composites

    NASA Technical Reports Server (NTRS)

    Brentnall, W. D.; Toth, I. J.

    1974-01-01

    Fabrication methods for tungsten fiber reinforced nickel-base superalloy composites were investigated. Three matrix alloys in pre-alloyed powder or rolled sheet form were evaluated in terms of fabricability into composite monotape and multi-ply forms. The utility of monotapes for fabricating more complex shapes was demonstrated. Preliminary 1093C (2000F) stress rupture tests indicated that efficient utilization of fiber strength was achieved in composites fabricated by diffusion bonding processes. The fabrication of thermal fatigue specimens is also described.

  13. Multilayer soft lithography of perfluoropolyether based elastomer for microfluidic device fabrication.

    PubMed

    Devaraju, Naga Sai Gopi Krishna; Unger, Marc Alexander

    2011-06-01

    The compatibility of microfluidic devices with solvents and other chemicals is extremely important for many applications such as organic synthesis in microreactors and drug screening. We report the successful fabrication of microfluidic devices from a novel perfluoropolyether based polymer utilizing the Multilayer Soft Lithography™ (MSL) technique with simple, straightforward processing. The perfluorinated polymer SIFEL X-71 8115 is a highly chemically resistant elastomeric material. We demonstrate fabrication of a microfluidic device using an off-ratio bonding technique to bond multiple SIFEL layers, each patterned lithographically. The mechanical properties of the SIFEL MSL valves (including actuation pressures) are similar to PDMS MSL valves of the same geometry. Chemical compatibility tests highlight SIFEL's remarkable resistance to organic solvents, acids and alkalis. PMID:21503367

  14. Mass fabrication and delivery of 3D multilayer μTags into living cells

    PubMed Central

    Chen, Lisa Y.; Parizi, Kokab B.; Kosuge, Hisanori; Milaninia, Kaveh M.; McConnell, Michael V.; Wong, H.-S. Philip; Poon, Ada S. Y.

    2013-01-01

    Continuous monitoring of in vivo biological processes and their evolution at the cellular level would enable major advances in our understanding of biology and disease. As a stepping stone towards chronic cellular monitoring, we demonstrate massively parallel fabrication and delivery of 3D multilayer micro-Tags (μTags) into living cells. Both 10 μm × 10 μm × 1.5 μm and 18 μm × 7 μm × 1.5 μm devices containing inductive and capacitive structures were designed and fabricated as potential passive radio-frequency identification tags. We show cellular internalization and persistence of μTags over a 5-day period. Our results represent a promising advance in technologies for studying biology and disease at the cellular level. PMID:23887586

  15. Fabrication of flexible piezoelectric PZT/fabric composite.

    PubMed

    Chen, Caifeng; Hong, Daiwei; Wang, Andong; Ni, Chaoying

    2013-01-01

    Flexible piezoelectric PZT/fabric composite material is pliable and tough in nature which is in a lack of traditional PZT patches. It has great application prospect in improving the sensitivity of sensor/actuator made by piezoelectric materials especially when they are used for curved surfaces or complicated conditions. In this paper, glass fiber cloth was adopted as carrier to grow PZT piezoelectric crystal particles by hydrothermal method, and the optimum conditions were studied. The results showed that the soft glass fiber cloth was an ideal kind of carrier. A large number of cubic-shaped PZT nanocrystallines grew firmly in the carrier with a dense and uniform distribution. The best hydrothermal condition was found to be pH 13, reaction time 24 h, and reaction temperature 200°C.

  16. Method of fabricating composite superconducting wire

    DOEpatents

    Strauss, Bruce P.; Reardon, Paul J.; Remsbottom, Robert H.

    1977-01-01

    An improvement in the method for preparing composite rods of superconducting alloy and normal metal from which multifilament composite superconducting wire is fabricated by bending longitudinally a strip of normal metal around a rod of superconductor alloy and welding the edges to form the composite rod. After the rods have preferably been provided with a hexagonal cross-sectional shape, a plurality of the rods are stacked into a normal metal extrusion can, sealed and worked to reduce the cross-sectional size and form multifilament wire. Diffusion barriers and high-electrical resistance barriers can easily be introduced into the wire by plating or otherwise coating the faces of the normal metal strip with appropriate materials.

  17. Design, Fabrication and Testing of Multilayer Coated X-Ray Optics for the Water Window Imaging X-Ray Microscope

    NASA Technical Reports Server (NTRS)

    Spencer, Dwight C.

    1996-01-01

    Hoover et. al. built and tested two imaging Schwarzschild multilayer microscopes. These instruments were constructed as prototypes for the "Water Window Imaging X-Ray Microscope," which is a doubly reflecting, multilayer x-ray microscope configured to operate within the "water window." The "water window" is the narrow region of the x-ray spectrum between the K absorption edges of oxygen (lamda = 23.3 Angstroms) and of carbon (lamda = 43.62 Angstroms), where water is relatively highly transmissive and carbon is highly absorptive. This property of these materials, thus permits the use of high resolution multilayer x-ray microscopes for producing high contrast images of carbon-based structures within the aqueous physiological environments of living cells. We report the design, fabrication and testing of multilayer optics that operate in this regime.

  18. MOVPE of GaSb/InGaAsSb Multilayers and Fabrication of Dual Band Photodetectors

    NASA Technical Reports Server (NTRS)

    Xiao, Ye-Gao; Bhat, Ishwara; Refaat, Tamer F.; Abedin, M. Nurul; Shao, Qing-Hui

    2005-01-01

    Metalorganic vapor phase epitaxy (MOVPE) of GaSb/InGaAsSb multilayer thin films and fabrication of bias-selectable dual band photodetectors are reported. For the dual band photodetectors the short wavelength detector, or the upper p- GaSb/n-GaSb junction photodiode, is placed optically ahead of the long wavelength one, or the lower photodiode. The latter is based on latticed-matched In0.13Ga0.87As0.11Sb0.89 with bandgap near 0.6 eV. Specifically, high quality multilayer thin films are grown sequentially from top to bottom as p+-GaSb/p-GaSb/n-GaSb/n-InGaAsSb/p-InGaAsSb/p-GaSb on undoped p-type GaSb substrate, and as n-GaSb/p-GaSb/p-InGaAsSb/n-InGaAsSb/n-GaSb on Te-doped n-type GaSb substrate respectively. The multilayer thin films are characterized by optical microscope, atomic force microscope (AFM), electron microprobe analyses etc. The photodiode mesa steps are patterned by photolithography with wet chemical etching and the front metallization is carried out by e-beam evaporation with Pd/Ge/Au/Ti/Au to give ohmic contact on both n- and p-type Sb based layer surfaces. Dark I-V measurements show typical diode behavior for both the upper and lower photodiodes. The photoresponsivity measurements indicate that both the upper and lower photodiodes can sense the infrared illumination corresponding to their cutoff wavelengths respectively, comparable with the simulation results. More work is underway to bring the long wavelength band to the medium infrared wavelength region near 4 micrometers.

  19. Advanced composites: Fabrication processes for selected resin matrix materials

    NASA Technical Reports Server (NTRS)

    Welhart, E. K.

    1976-01-01

    This design note is based on present state of the art for epoxy and polyimide matrix composite fabrication technology. Boron/epoxy and polyimide and graphite/epoxy and polyimide structural parts can be successfully fabricated. Fabrication cycles for polyimide matrix composites have been shortened to near epoxy cycle times. Nondestructive testing has proven useful in detecting defects and anomalies in composite structure elements. Fabrication methods and tooling materials are discussed along with the advantages and disadvantages of different tooling materials. Types of honeycomb core, material costs and fabrication methods are shown in table form for comparison. Fabrication limits based on tooling size, pressure capabilities and various machining operations are also discussed.

  20. Fabrication of multi-layered polymer LEDs by resonant infrared pulsed-laser deposition

    NASA Astrophysics Data System (ADS)

    Johnson, S. L.; Park, H. K.; Haglund, R. F., Jr.

    2007-09-01

    Multi-layered polymer light-emitting diodes (PLEDs) have been fabricated in a vacuum environment by resonant infrared pulsed-laser deposition of the polymer layers. The light emitter used was poly[2-methoxy-5-(2- ethylhexyloxy)-1,4-phenylenevinylene] (MEH-PPV), and in some cases a layer of the hole-transport polymer poly(3,4 etylenedioxythiophene:polystyrenesulfonate) (PEDOT:PSS) was also laser deposited, resulting in a device structure of ITO/PEDOT:PSS/MEH-PPV/Al. Fourier transform infrared (FTIR) spectroscopy confirmed that neither of the laser-deposited polymers was significantly altered by the deposition process. Laser-fabricated devices displayed electroluminescent spectra similar to those of conventional spin-coated devices, but the differences in electrical characteristics and device efficiency were substantial. These discrepancies can probably be attributed to surface roughness of the deposited polymer layers. With the appropriate refinement of the deposition protocols, however, we believe that this process can be improved to a level that is suitable for routine fabrication of organic electronic components.

  1. A simple method for fabricating multi-layer PDMS structures for 3D microfluidic chips.

    PubMed

    Zhang, Mengying; Wu, Jinbo; Wang, Limu; Xiao, Kang; Wen, Weijia

    2010-05-01

    We report a simple methodology to fabricate PDMS multi-layer microfluidic chips. A PDMS slab was surface-treated by trichloro (1H,1H,2H,2H-perfluorooctyl) silane, and acts as a reusable transferring layer. Uniformity of the thickness of the patterned PDMS layer and the well-alignment could be achieved due to the transparency and proper flexibility of this transferring layer. Surface treatment results are confirmed by XPS and contact angle testing, while bonding forces between different layers were measured for better understanding of the transferring process. We have also designed and fabricated a few simple types of 3D PDMS chip, especially one consisting of 6 thin layers (each with thickness of 50 mum), to demonstrate the potential utilization of this technique. 3D fluorescence images were taken by a confocal microscope to illustrate the spatial characters of essential parts. This fabrication method is confirmed to be fast, simple, repeatable, low cost and possible to be mechanized for mass production.

  2. Fabrication and characterization of a multilayered optical tissue model with embedded scattering microspheres in polymeric materials.

    PubMed

    Chang, Robert C; Johnson, Peter; Stafford, Christopher M; Hwang, Jeeseong

    2012-06-01

    We report on a novel fabrication approach to build multilayered optical tissue phantoms that serve as independently validated test targets for axial resolution and contrast in scattering measurements by depth-resolving optical coherent tomography (OCT) with general applicability to a variety of three-dimensional optical sectioning platforms. We implement a combinatorial bottom-up approach to prepare monolayers of light-scattering microspheres with interspersed layers of transparent polymer. A dense monolayer assembly of monodispersed microspheres is achieved via a combined methodology of polyelectrolyte multilayers (PEMs) for particle-substrate binding and convective particle flux for two-dimensional crystal array formation on a glass substrate. Modifications of key parameters in the layer-by-layer polyelectrolyte deposition approach are applied to optimize particle monolayer transfer from a glass substrate into an elastomer while preserving the relative axial positioning in the particle monolayer. Varying the dimensions of the scattering microspheres and the thickness of the intervening transparent polymer layers enables different spatial frequencies to be realized in the transverse dimension of the solid phantoms. Step-wise determination of the phantom dimensions is performed independently of the optical system under test to enable precise spatial calibration, independent validation, and quantitative dimensional measurements.

  3. Fabrication of Au@Ag core-shell nanoparticles using polyelectrolyte multilayers as nanoreactors.

    PubMed

    Zhang, Xin; Wang, Hui; Su, Zhaohui

    2012-11-01

    A new synthetic strategy has been developed for the fabrication of Au-Ag bimetallic core-shell nanoparticles (NPs) using polyelectrolyte multilayers (PEMs) as unique nanoreactors. Bimetallic NPs composed of Au core and Ag shell were successively incorporated into PEMs by repeating anion/cation exchange/reduction cycle multiple times in a stepwise manner. The strategy described here allows for the facile preparation of Au@Ag core-shell NPs with well-controlled core and shell dimensions and geometrically tunable optical properties by simply varying the number of ion-exchange/reduction cycles in the PEM matrix. The strategy can be extended to synthesize in situ other core-shell NPs in polymer matrix.

  4. Hollow Bragg waveguides fabricated by controlled buckling of Si/SiO2 multilayers.

    PubMed

    Epp, E; Ponnampalam, N; Newman, W; Drobot, B; McMullin, J N; Meldrum, A F; DeCorby, R G

    2010-11-22

    We describe integrated air-core waveguides with Bragg reflector claddings, fabricated by controlled delamination and buckling of sputtered Si/SiO2 multilayers. Thin film deposition parameters were tailored to produce a desired amount of compressive stress, and a patterned, embedded fluorocarbon layer was used to define regions of reduced adhesion. Self-assembled air channels formed either spontaneously or upon heating-induced decomposition of the patterned film. Preliminary optical experiments confirmed that light is confined to the air channels by a photonic band-gap guidance mechanism, with loss ~5 dB/cm in the 1550 nm wavelength region. The waveguides employ standard silicon processes and have potential applications in MEMS and lab-on-chip systems.

  5. Composite material fabrication techniques. CRADA final report

    SciTech Connect

    Frame, B J; Paulauskas, F L; Miller, J; Parzych, W

    1996-09-30

    This report describes a low cost method of fabricating components for mockups and training simulators used in the transportation industry. This technology was developed jointly by the Oak Ridge National Laboratory (ORNL) and Metters Industries, Incorporated (MI) as part of a Cooperative Research and Development Agreement (CRADA) ORNL94-0288 sponsored by the Department of Energy (DOE) Office of Economic Impace and Diversity Minority Business Technology Transfer Consortium. The technology involves fabricating component replicas from fiberglass/epoxy composites using a resin transfer molding (RTM) process. The original components are used as masters to fabricate the molds. The molding process yields parts that duplicate the significant dimensional requirements of the original component while still parts that duplicate the significant dimensional requirements of the original component while still providing adequate strength and stiffness for use in training simulators. This technology permits MI to overcome an acute shortage in surplus military hardware available to them for use in manufacturing training simulators. In addition, the cost of the molded fiberglass components is expected to be less than that of procuring the original components from the military.

  6. Polyelectrolyte multilayer-assisted fabrication of non-periodic silicon nanocolumn substrates for cellular interface applications

    NASA Astrophysics Data System (ADS)

    Lee, Seyeong; Kim, Dongyoon; Kim, Seong-Min; Kim, Jeong-Ah; Kim, Taesoo; Kim, Dong-Yu; Yoon, Myung-Han

    2015-08-01

    Recent advances in nanostructure-based biotechnology have resulted in a growing demand for vertical nanostructure substrates with elaborate control over the nanoscale geometry and a high-throughput preparation. In this work, we report the fabrication of non-periodic vertical silicon nanocolumn substrates via polyelectrolyte multilayer-enabled randomized nanosphere lithography. Owing to layer-by-layer deposited polyelectrolyte adhesives, uniformly-separated polystyrene nanospheres were securely attached on large silicon substrates and utilized as masks for the subsequent metal-assisted silicon etching in solution. Consequently, non-periodic vertical silicon nanocolumn arrays were successfully fabricated on a wafer scale, while each nanocolumn geometric factor, such as the diameter, height, density, and spatial patterning, could be fully controlled in an independent manner. Finally, we demonstrate that our vertical silicon nanocolumn substrates support viable cell culture with minimal cell penetration and unhindered cell motility due to the blunt nanocolumn morphology. These results suggest that vertical silicon nanocolumn substrates may serve as a useful cellular interface platform for performing a statistically meaningful number of cellular experiments in the fields of biomolecular delivery, stem cell research, etc.Recent advances in nanostructure-based biotechnology have resulted in a growing demand for vertical nanostructure substrates with elaborate control over the nanoscale geometry and a high-throughput preparation. In this work, we report the fabrication of non-periodic vertical silicon nanocolumn substrates via polyelectrolyte multilayer-enabled randomized nanosphere lithography. Owing to layer-by-layer deposited polyelectrolyte adhesives, uniformly-separated polystyrene nanospheres were securely attached on large silicon substrates and utilized as masks for the subsequent metal-assisted silicon etching in solution. Consequently, non-periodic vertical

  7. COMMAND: A FORTRAN program for simplified composite analysis and design. [computerized design of multilayered composite panels

    NASA Technical Reports Server (NTRS)

    Vanderplaats, G. N.

    1976-01-01

    A FORTRAN program is presented for preliminary analysis and design of multilayered composite panels subjected to inplane loads. All plys are of the same material. The composite is assumed symmetric about the midplane, but need not be balanced. Failure criterion includes limit ply strains and lower bounds on composite inplane stiffnesses. Multiple load conditions are considered. The required input data is defined and examples are provided to aid the use in making the program operational. Average panel design times are two seconds on an IBM 360/67 computer. Results are compared with published literature. A complete FORTRAN listing of program COMAND is provided. In addition, the optimization program CONMIN is required for design.

  8. Polyelectrolyte multilayer-assisted fabrication of non-periodic silicon nanocolumn substrates for cellular interface applications.

    PubMed

    Lee, Seyeong; Kim, Dongyoon; Kim, Seong-Min; Kim, Jeong-Ah; Kim, Taesoo; Kim, Dong-Yu; Yoon, Myung-Han

    2015-09-21

    Recent advances in nanostructure-based biotechnology have resulted in a growing demand for vertical nanostructure substrates with elaborate control over the nanoscale geometry and a high-throughput preparation. In this work, we report the fabrication of non-periodic vertical silicon nanocolumn substrates via polyelectrolyte multilayer-enabled randomized nanosphere lithography. Owing to layer-by-layer deposited polyelectrolyte adhesives, uniformly-separated polystyrene nanospheres were securely attached on large silicon substrates and utilized as masks for the subsequent metal-assisted silicon etching in solution. Consequently, non-periodic vertical silicon nanocolumn arrays were successfully fabricated on a wafer scale, while each nanocolumn geometric factor, such as the diameter, height, density, and spatial patterning, could be fully controlled in an independent manner. Finally, we demonstrate that our vertical silicon nanocolumn substrates support viable cell culture with minimal cell penetration and unhindered cell motility due to the blunt nanocolumn morphology. These results suggest that vertical silicon nanocolumn substrates may serve as a useful cellular interface platform for performing a statistically meaningful number of cellular experiments in the fields of biomolecular delivery, stem cell research, etc.

  9. Method of Fabricating a Composite Apparatus

    NASA Technical Reports Server (NTRS)

    Wilkie, W. Keats (Inventor); Bryant, Robert G. (Inventor); Fox, Robert L. (Inventor); Hellbaum, Richard F. (Inventor); High, James W. (Inventor); Jalink, Antony, Jr. (Inventor)

    2007-01-01

    A method for fabricating a piezoelectric macro-fiber composite actuator comprises making a piezoelectric fiber sheet by providing a plurality of wafers of piezoelectric material, bonding the wafers together with an adhesive material to from a stack of alternating layers of piezoelectric material and adhesive material, and cutting through the stack in a direction substantially parallel to the thickness of the stack and across the alternating layers of piezoelectric material and adhesive material to provide at least one piezoelectric fiber sheet having two sides comprising a plurality of piezoelectric fibers in juxtaposition to the adhesive material. The method further comprises bonding two electrically conductive films to the two sides of the piezoelectric fiber sheet. At least one conductive film has first and second conductive patterns formed thereon which are electrically isolated from one another and in electrical contact with the piezoelectric fiber sheet.

  10. Method of Fabricating a Piezoelectric Composite Apparatus

    NASA Technical Reports Server (NTRS)

    Wilkie, W. Keats (Inventor); Bryant, Robert (Inventor); Fox, Robert L. (Inventor); Hellbaum, Richard F. (Inventor); High, James W. (Inventor); Jalink, Antony, Jr. (Inventor); Little, Bruce D. (Inventor); Mirick, Paul H. (Inventor)

    2003-01-01

    A method for fabricating a piezoelectric macro-fiber composite actuator comprises providing a piezoelectric material that has two sides and attaching one side upon an adhesive backing sheet. The method further comprises slicing the piezoelectric material to provide a plurality of piezoelectric fibers in juxtaposition. A conductive film is then adhesively bonded to the other side of the piezoelectric material, and the adhesive backing sheet is removed. The conductive film has first and second conductive patterns formed thereon which are electrically isolated from one another and in electrical contact with the piezoelectric material. The first and second conductive patterns of the conductive film each have a plurality of electrodes to form a pattern of interdigitated electrodes. A second film is then bonded to the other side of the piezoelectric material. The second film may have a pair of conductive patterns similar to the conductive patterns of the first film.

  11. Apparatus for fabricating composite ceramic members

    DOEpatents

    Roy, P.; Simpson, J.L.; Aitken, E.A.

    1975-10-28

    Methods and apparatus for fabrication of composite ceramic members having particular application for measuring oxygen activities in liquid sodium are described. The method involves the simultaneous deposition of ThO$sub 2$: 15 percent Y$sub 2$O$sub 3$ on a sintered stabilized zirconia member by decomposition of gaseous ThCl$sub 4$ and YCl$sub 3$ and by reacting with oxygen gas. Means are provided for establishing an electrical potential gradient across the zirconia member whereby oxygen ions, from a source on one side of the member portion to be coated, are migrated to the opposite side where a reaction and said decomposition and deposition are effected.

  12. Zone compensated multilayer laue lens and apparatus and method of fabricating the same

    DOEpatents

    Conley, Raymond P.; Liu, Chian Qian; Macrander, Albert T.; Yan, Hanfei; Maser, Jorg; Kang, Hyon Chol; Stephenson, Gregory Brian

    2015-07-14

    A multilayer Laue Lens includes a compensation layer formed in between a first multilayer section and a second multilayer section. Each of the first and second multilayer sections includes a plurality of alternating layers made of a pair of different materials. Also, the thickness of layers of the first multilayer section is monotonically increased so that a layer adjacent the substrate has a minimum thickness, and the thickness of layers of the second multilayer section is monotonically decreased so that a layer adjacent the compensation layer has a maximum thickness. In particular, the compensation layer of the multilayer Laue lens has an in-plane thickness gradient laterally offset by 90.degree. as compared to other layers in the first and second multilayer sections, thereby eliminating the strict requirement of the placement error.

  13. Investigating Deformation and Failure Mechanisms in Nanoscale Multilayer Metallic Composites

    SciTech Connect

    Zbib, Hussein M; Bahr, David F

    2014-10-22

    Over the history of materials science there are many examples of materials discoveries that have made superlative materials; the strongest, lightest, or toughest material is almost always a goal when we invent new materials. However, often these have been a result of enormous trial and error approaches. A new methodology, one in which researchers design, from the atoms up, new ultra-strong materials for use in energy applications, is taking hold within the science and engineering community. This project focused on one particular new classification of materials; nanolaminate metallic composites. These materials, where two metallic materials are intimately bonded and layered over and over to form sheets or coatings, have been shown over the past decade to reach strengths over 10 times that of their constituents. However, they are not yet widely used in part because while extremely strong (they don’t permanently bend), they are also not particularly tough (they break relatively easily when notched). Our program took a coupled approach to investigating new materials systems within the laminate field. We used computational materials science to explore ways to institute new deformation mechanisms that occurred when a tri-layer, rather than the more common bi-layer system was created. Our predictions suggested that copper-nickel or copper-niobium composites (two very common bi-layer systems) with layer thicknesses on the order of 20 nm and then layered 100’s of times, would be less tough than a copper-nickel-niobium metallic composite of similar thicknesses. In particular, a particular mode of permanent deformation, cross-slip, could be activated only in the tri-layer system; the crystal structure of the other bi-layers would prohibit this particular mode of deformation. We then experimentally validated this predication using a wide range of tools. We utilized a DOE user facility, the Center for Integrated Nanotechnology (CINT), to fabricate, for the first time, these

  14. Determining micro- and macro- geometry of fabric and fabric reinforced composites

    NASA Astrophysics Data System (ADS)

    Huang, Lejian

    Textile composites are made from textile fabric and resin. Depending on the weaving pattern, composite reinforcements can be characterized into two groups: uniform fabric and near-net shape fabric. Uniform fabric can be treated as an assembly of its smallest repeating pattern also called a unit cell; the latter is a single component with complex structure. Due to advantages of cost savings and inherent toughness, near-net shape fabric has gained great success in composite industries, for application such as turbine blades. Mechanical properties of textile composites are mainly determined by the geometry of the composite reinforcements. The study of a composite needs a computational tool to link fabric micro- and macro-geometry with the textile weaving process and composite manufacturing process. A textile fabric consists of a number of yarns or tows, and each yarn is a bundle of fibers. In this research, a fiber-level approach known as the digital element approach (DEA) is adopted to model the micro- and macro-geometry of fabric and fabric reinforced composites. This approach determines fabric geometry based on textile weaving mechanics. A solver with a dynamic explicit algorithm is employed in the DEA. In modeling a uniform fabric, the topology of the fabric unit cell is first established based on the weaving pattern, followed by yarn discretization. An explicit algorithm with a periodic boundary condition is then employed during the simulation. After its detailed geometry is obtained, the unit cell is then assembled to yield a fabric micro-geometry. Fabric micro-geometry can be expressed at both fiber- and yarn-levels. In modeling a near-net shape fabric component, all theories used in simulating the uniform fabric are kept except the periodic boundary condition. Since simulating the entire component at the fiber-level requires a large amount of time and memory, parallel program is used during the simulation. In modeling a net-shape composite, a dynamic molding

  15. Bone formation: The rules for fabricating a composite ceramic

    SciTech Connect

    Caplan, A.I. )

    1990-01-01

    Bone, teeth and shells are complex composite ceramics which are fabricated at low temperature by living organisms. The detailed understanding of this fabrication process is required if we are to attempt to mimic this low temperature assembly process. The guiding principles and major components are outlined with the intent of establishing non-vital fabrication schemes to form a complex composite ceramic consisting of an organix matrix inorganic crystalline phase. 19 refs.

  16. Fabrication and testing of fire resistant graphite composite panels

    NASA Technical Reports Server (NTRS)

    Roper, W. D.

    1986-01-01

    Eight different graphite composite panels were fabricated using four different resin matrices. The resin matrices included Hercules 71775, a blend of vinylpolystyrpyridine and bismaleimide, H795, a bismaleimide, Cycom 6162, a phenolic, and PSP 6022m, a polystyrylpyridine. Graphite panels were fabricated using fabric or unidirectional tape. Described are the processes for preparing these panels and some of their mechanical, thermal and flammability properties. Panel properties are compared with state-of-the-art epoxy fiberglass composite panels.

  17. Fabrication of Optical Multilayer Devices from Porous Silicon Coatings with Closed Porosity by Magnetron Sputtering.

    PubMed

    Caballero-Hernández, Jaime; Godinho, Vanda; Lacroix, Bertrand; Jiménez de Haro, Maria C; Jamon, Damien; Fernández, Asunción

    2015-07-01

    The fabrication of single-material photonic-multilayer devices is explored using a new methodology to produce porous silicon layers by magnetron sputtering. Our bottom-up methodology produces highly stable amorphous porous silicon films with a controlled refractive index using magnetron sputtering and incorporating a large amount of deposition gas inside the closed pores. The influence of the substrate bias on the formation of the closed porosity was explored here for the first time when He was used as the deposition gas. We successfully simulated, designed, and characterized Bragg reflectors and an optical microcavity that integrates these porous layers. The sharp interfaces between the dense and porous layers combined with the adequate control of the refractive index and thickness allowed for excellent agreement between the simulation and the experiments. The versatility of the magnetron sputtering technique allowed for the preparation of these structures for a wide range of substrates such as polymers while also taking advantage of the oblique angle deposition to prepare Bragg reflectors with a controlled lateral gradient in the stop band wavelengths.

  18. Fabrication and in vitro evaluation of stable collagen/hyaluronic acid biomimetic multilayer on titanium coatings

    PubMed Central

    Ao, Haiyong; Xie, Youtao; Tan, Honglue; Yang, Shengbing; Li, Kai; Wu, Xiaodong; Zheng, Xuebin; Tang, Tingting

    2013-01-01

    Layer-by-layer (LBL) self-assembly technique has been proved to be a highly effective method to immobilize the main components of the extracellular matrix such as collagen and hyaluronic acid on titanium-based implants and form a polyelectrolyte multilayer (PEM) film by electrostatic interaction. However, the formed PEM film is unstable in the physiological environment and affects the long-time effectiveness of PEM film. In this study, a modified LBL technology has been developed to fabricate a stable collagen/hyaluronic acid (Col/HA) PEM film on titanium coating (TC) by introducing covalent immobilization. Scanning electron microscopy, diffuse reflectance Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy were used to characterize the PEM film. Results of Sirius red staining demonstrated that the chemical stability of PEM film was greatly improved by covalent cross-linking. Cell culture assays further illustrated that the functions of human mesenchymal stem cells, such as attachment, spreading, proliferation and differentiation, were obviously enhanced by the covalently immobilized Col/HA PEM on TCs compared with the absorbed Col/HA PEM. The improved stability and biological properties of the Col/HA PEM covalently immobilized TC may be beneficial to the early osseointegration of the implants. PMID:23635490

  19. Fabrication of high-temperature superconductor single-flux-quantum circuits using a multilayer structure with a smooth surface

    NASA Astrophysics Data System (ADS)

    Wakana, H.; Adachi, S.; Tsubone, K.; Tarutani, Y.; Kamitani, Ai; Nakayama, K.; Ishimaru, Y.; Tanabe, K.

    2006-05-01

    We have developed a multilayer structure with a smooth surface and fabrication processes for HTS single-flux-quantum (SFQ) circuits. The multilayer structure with surface roughness Ra less than 2 nm, composed of a La0.2-Y0.9Ba1.9Cu3Ox ground plane and base electrode layer, and SrSnO3 insulating layers, was deposited by off-axis magnetron sputtering. We have fabricated interface-engineered junctions based on the multilayer structure using an La0.2-Yb0.9Ba1.9Cu3Ox counter-electrode layer prepared by pulsed laser deposition. The fabricated junctions exhibited excellent Josephson characteristics with a 1-σ spread in Ic as low as 8% for 1000 junctions. The sheet inductance values below 50 K were 0.8-1.0 pH per square. Operation of several elementary SFQ circuits including a toggle flip-flop, a confluence buffer, a set-reset flip-flop and other SFQ elements has been successfully demonstrated at 30-60 K.

  20. Process for fabricating high reflectance-low stress Mo--Si multilayer reflective coatings

    DOEpatents

    Montcalm, Claude; Mirkarimi, Paul B.

    2001-01-01

    A high reflectance-low stress Mo--Si multilayer reflective coating particularly useful for the extreme ultraviolet (EUV) wavelength region. While the multilayer reflective coating has particular application for EUV lithography, it has numerous other applications where high reflectance and low stress multilayer coatings are utilized. Multilayer coatings having high near-normal incidence reflectance (R.gtoreq.65%) and low residual stress (.ltoreq.100 MPa) have been produced using thermal and non-thermal approaches. The thermal approach involves heating the multilayer coating to a given temperature for a given time after deposition in order to induce structural changes in the multilayer coating that will have an overall "relaxation" effect without reducing the reflectance significantly.

  1. Synthetic, Multi-Layer, Self-Oscillating Vocal Fold Model Fabrication

    PubMed Central

    Murray, Preston R.; Thomson, Scott L.

    2011-01-01

    , however, have either been homogenous (one-layer models) or have been fabricated using two materials of differing stiffness (two-layer models). This approach does not allow for representation of the actual multi-layer structure of the human vocal folds 1 that plays a central role in governing vocal fold flow-induced vibratory response. Consequently, one- and two-layer synthetic vocal fold models have exhibited disadvantages 3,6,8 such as higher onset pressures than what are typical for human phonation (onset pressure is the minimum lung pressure required to initiate vibration), unnaturally large inferior-superior motion, and lack of a "mucosal wave" (a vertically-traveling wave that is characteristic of healthy human vocal fold vibration). In this paper, fabrication of a model with multiple layers of differing material properties is described. The model layers simulate the multi-layer structure of the human vocal folds, including epithelium, superficial lamina propria (SLP), intermediate and deep lamina propria (i.e., ligament; a fiber is included for anterior-posterior stiffness), and muscle (i.e., body) layers 1. Results are included that show that the model exhibits improved vibratory characteristics over prior one- and two-layer synthetic models, including onset pressure closer to human onset pressure, reduced inferior-superior motion, and evidence of a mucosal wave. PMID:22157812

  2. Synthetic, multi-layer, self-oscillating vocal fold model fabrication.

    PubMed

    Murray, Preston R; Thomson, Scott L

    2011-01-01

    been homogenous (one-layer models) or have been fabricated using two materials of differing stiffness (two-layer models). This approach does not allow for representation of the actual multi-layer structure of the human vocal folds that plays a central role in governing vocal fold flow-induced vibratory response. Consequently, one- and two-layer synthetic vocal fold models have exhibited disadvantages such as higher onset pressures than what are typical for human phonation (onset pressure is the minimum lung pressure required to initiate vibration), unnaturally large inferior-superior motion, and lack of a "mucosal wave" (a vertically-traveling wave that is characteristic of healthy human vocal fold vibration). In this paper, fabrication of a model with multiple layers of differing material properties is described. The model layers simulate the multi-layer structure of the human vocal folds, including epithelium, superficial lamina propria (SLP), intermediate and deep lamina propria (i.e., ligament; a fiber is included for anterior-posterior stiffness), and muscle (i.e., body) layers. Results are included that show that the model exhibits improved vibratory characteristics over prior one- and two-layer synthetic models, including onset pressure closer to human onset pressure, reduced inferior-superior motion, and evidence of a mucosal wave.

  3. PCL/alginate composite scaffolds for hard tissue engineering: fabrication, characterization, and cellular activities.

    PubMed

    Kim, Yong Bok; Kim, Geun Hyung

    2015-02-01

    Alginates have been used widely in biomedical applications because of good biocompatibility, low cost, and rapid gelation in the presence of calcium ions. However, poor mechanical properties and fabrication-ability for three-dimensional shapes have been obstacles in hard-tissue engineering applications. To overcome these shortcomings of alginates, we suggest a new composite system, consisting of a synthetic polymer, poly(ε-caprolactone), and various weight fractions (10-40 wt %) of alginate. The fabricated composite scaffolds displayed a multilayered 3D structure, consisting of microsized composite struts, and they provided a 100% offset for each layer. To show the feasibility of the scaffold for hard tissue regeneration, the composite scaffolds fabricated were assessed not only for physical properties, including surface roughness, tensile strength, and water absorption and wetting, but also in vitro osteoblastic cellular responses (cell-seeding efficiency, cell viability, fluorescence analyses, alkaline phosphatase (ALP) activity, and mineralization) by culturing with preosteoblasts (MC3T3-E1). Due to the alginate components in the composites, the scaffolds showed significantly enhanced wetting behavior, water-absorption (∼12-fold), and meaningful biological activities (∼2.1-fold for cell-seeding efficiency, ∼2.5-fold for cell-viability at 7 days, ∼3.4-fold for calcium deposition), compared with a pure PCL scaffold.

  4. Automated Fabrication Technologies for High Performance Polymer Composites

    NASA Technical Reports Server (NTRS)

    Shuart , M. J.; Johnston, N. J.; Dexter, H. B.; Marchello, J. M.; Grenoble, R. W.

    1998-01-01

    New fabrication technologies are being exploited for building high graphite-fiber-reinforced composite structure. Stitched fiber preforms and resin film infusion have been successfully demonstrated for large, composite wing structures. Other automatic processes being developed include automated placement of tacky, drapable epoxy towpreg, automated heated head placement of consolidated ribbon/tape, and vacuum-assisted resin transfer molding. These methods have the potential to yield low cost high performance structures by fabricating composite structures to net shape out-of-autoclave.

  5. Multilayer ceramic oxide solid electrolyte for fuel cells and electrolysis cells and method for fabrication thereof

    NASA Technical Reports Server (NTRS)

    Schroeder, James E. (Inventor); Anderson, Harlan U. (Inventor)

    1990-01-01

    An unitary layered ceramic structure is disclosed which comprises co-sintered layers. The co-sintered structure comprises a sintered central layer of yttria stabilized zirconia (YSZ) which is about 8 mole percent yttria and having a density of at least about 95% of theoretical, and sintered outer layers of strontium lanthanum manganite (LSM) having the approximate molecular composition La.sub.0.8 Sr.sub.0.2 MnO.sub.3, having a density from about 50 to about 60% of theoretical, and having interconnected porosity from about 40 to 50% with an interconnected pore diameter from about one micron to about five microns. The sintered central layer is sandwiched by and bonded and sintered to the outer layers and is essentially free of significant amounts of manganese. A process for making the unitary composition-of-matter is also disclosed which involves tape casting a LSM tape and then on top thereof casting a YSZ tape. The process comprises presintering LSM powder at 1250.degree. F., crushing the presintered commercially available LSM powder, forming a slurry with the crushed LSM, a binder and solvent, tape casting the slurry and allowing the slurry to air dry. A mixture of commercially available submicron size particle YSZ powder is milled with a dispersant and solvent to disperse the YSZ particles thereby forming a dispersed YSZ slurry. The YSZ slurry is then tape cast on the dried LSM tape. If desired, a third layer of LSM can be cast on top of the dried YSZ layer. After drying the composite LSM/YSZ and LSM/YSZ/LSM tapes are fired at 1300.degree. C. No migration of manganese into the YSZ layer was observed with scanning electron microscope/edax in the sintered multilayer tape.

  6. Interphase layer optimization for metal matrix composites with fabrication considerations

    NASA Technical Reports Server (NTRS)

    Morel, M.; Saravanos, D. A.; Chamis, C. C.

    1991-01-01

    A methodology is presented to reduce the final matrix microstresses for metal matrix composites by concurrently optimizing the interphase characteristics and fabrication process. Application cases include interphase tailoring with and without fabrication considerations for two material systems, graphite/copper and silicon carbide/titanium. Results indicate that concurrent interphase/fabrication optimization produces significant reductions in the matrix residual stresses and strong coupling between interphase and fabrication tailoring. The interphase coefficient of thermal expansion and the fabrication consolidation pressure are the most important design parameters and must be concurrently optimized to further reduce the microstresses to more desirable magnitudes.

  7. Fabrication of toroidal composite pressure vessels. Final report

    SciTech Connect

    Dodge, W.G.; Escalona, A.

    1996-11-24

    A method for fabricating composite pressure vessels having toroidal geometry was evaluated. Eight units were fabricated using fibrous graphite material wrapped over a thin-walled aluminum liner. The material was wrapped using a machine designed for wrapping, the graphite material was impregnated with an epoxy resin that was subsequently thermally cured. The units were fabricated using various winding patterns. They were hydrostatically tested to determine their performance. The method of fabrication was demonstrated. However, the improvement in performance to weight ratio over that obtainable by an all metal vessel probably does not justify the extra cost of fabrication.

  8. Composite metal foil and ceramic fabric materials

    DOEpatents

    Webb, B.J.; Antoniak, Z.I.; Prater, J.T.; DeSteese, J.G.

    1992-03-24

    The invention comprises new materials useful in a wide variety of terrestrial and space applications. In one aspect, the invention comprises a flexible cloth-like material comprising a layer of flexible woven ceramic fabric bonded with a layer of metallic foil. In another aspect, the invention includes a flexible fluid impermeable barrier comprising a flexible woven ceramic fabric layer having metal wire woven therein. A metallic foil layer is incontinuously welded to the woven metal wire. In yet another aspect, the invention includes a material comprising a layer of flexible woven ceramic fabric bonded with a layer of an organic polymer. In still another aspect, the invention includes a rigid fabric structure comprising a flexible woven ceramic fabric and a resinous support material which has been hardened as the direct result of exposure to ultraviolet light. Inventive methods for producing such material are also disclosed. 11 figs.

  9. Composite metal foil and ceramic fabric materials

    DOEpatents

    Webb, Brent J.; Antoniak, Zen I.; Prater, John T.; DeSteese, John G.

    1992-01-01

    The invention comprises new materials useful in a wide variety of terrestrial and space applications. In one aspect, the invention comprises a flexible cloth-like material comprising a layer of flexible woven ceramic fabric bonded with a layer of metallic foil. In another aspect, the invention includes a flexible fluid impermeable barrier comprising a flexible woven ceramic fabric layer having metal wire woven therein. A metallic foil layer is incontinuously welded to the woven metal wire. In yet another aspect, the invention includes a material comprising a layer of flexible woven ceramic fabric bonded with a layer of an organic polymer. In still another aspect, the invention includes a rigid fabric structure comprising a flexible woven ceramic fabric and a resinous support material which has been hardened as the direct result of exposure to ultraviolet light. Inventive methods for producing such material are also disclosed.

  10. Composition and method for making polyimide resin-reinforced fabric

    NASA Technical Reports Server (NTRS)

    Serafini, T. T.; Delvigs, P. (Inventor)

    1981-01-01

    A composition for making polyimide resin reinforced fibers or fabric is discussed. The composition includes a polyfunctional ester, a polyfunctional amine, and an end capping agent. The composition is impregnated into fibers or fabric and heated to form prepreg material. The tack retention characteristics of this prepreg material are improved by incorporating into the composition a liquid olefinic material compatible with the other ingredients of the composition. The prepreg material is heated at a higher temperature to effect formation of the polyimide resin and the monomeric additive is incorporated in the polyimide polymer structure.

  11. Fabrication of a live cell-containing multilayered polymer hydrogel membrane with micrometer-scale thickness to evaluate pharmaceutical activity.

    PubMed

    Gao, Botao; Konno, Tomohiro; Ishihara, Kazuhiko

    2015-01-01

    We propose a spinning-assisted layer-by-layer method for simple fabrication of a multilayered polymer hydrogel membrane that contains living cells. Hydrogel formation occurred based on the spontaneous cross-linking reaction between two polymers in aqueous solution. A water-soluble 2-methacryloyloxyethyl phosphorylcholine polymer bearing phenylboronic acid groups (PMBV) and poly(vinyl alcohol) (PVA) were used as polymers for hydrogel membrane formation. Changing the number of hydrogel membrane layers, polymer concentration, spinning rate, and processing time for diffusion-dependent gelation of PMBV and PVA facilitated the regulation of the multilayered polymer hydrogel membrane thickness and morphology. We concluded that a multilayered polymer hydrogel membrane prepared using 5.0 wt% PMBV and 5.0 wt% PVA at a spinning rate of 2000 rpm was suitable for precise spatial control of cells in single layers. This multilayered polymer hydrogel membrane was used to prepare a single cell-laden layer to minimize barriers to the diffusion of bioactive compounds while preserving the three-dimensional (3-D) context. The pharmaceutical effects of one of the anticancer agents, paclitaxel, on a human cervical cancer line, HeLa cells, were evaluated in vitro, and the usability of this culture model was demonstrated. PMID:26374190

  12. Structure of multilayered Cr(Al)N/SiOx nanocomposite coatings fabricated by differential pumping co-sputtering

    NASA Astrophysics Data System (ADS)

    Kawasaki, Masahiro; Nose, Masateru; Onishi, Ichiro; Shiojiri, Makoto

    2013-11-01

    A Cr(Al)N/38 vol. % SiOx hard coating was prepared on a (001) Si substrate at 250 °C in a differential pumping co-sputtering system, which has two chambers for radio frequency (RF) sputtering and a substrate holder rotating on the chambers. The composite coating was grown by alternate sputter-depositions from CrAl and SiO2 targets with flows of N2+Ar and Ar at RF powers of 200 and 75 W, respectively, on transition layers grown on the substrate. Analytical electron microscopy reveled that the Cr(Al)N/SiOx coating had a multilayered structure of Cr(Al)N crystal layers ˜1.6 nm thick and two-dimensionally dispersed amorphous silicon oxide (a-SiOx) particles with sizes of ˜1 nm or less. The a-SiOx particles were enclosed with the Cr(Al)N layers. The coating had a low indentation hardness of ˜25 GPa at room temperature, due to a high oxide fraction of 38 vol. % and a low substrate rotational speed of 1 rpm. Faster rotation and lower oxide fraction would make a-SiOx particles smaller, resulting in the formation of Cr(Al)N crystal including the very fine a-SiOx particles with small number density. They would work as obstacles for the lattice deformation of the Cr(Al)N crystals. We have fabricated a superhard coating of Cr(Al)N/17 vol. % SiOx with a hardness of 46 GPa prepared at 12 rpm.

  13. Structure of multilayered Cr(Al)N/SiO{sub x} nanocomposite coatings fabricated by differential pumping co-sputtering

    SciTech Connect

    Kawasaki, Masahiro; Nose, Masateru; Onishi, Ichiro; Shiojiri, Makoto

    2013-11-11

    A Cr(Al)N/38 vol. % SiO{sub x} hard coating was prepared on a (001) Si substrate at 250 °C in a differential pumping co-sputtering system, which has two chambers for radio frequency (RF) sputtering and a substrate holder rotating on the chambers. The composite coating was grown by alternate sputter-depositions from CrAl and SiO{sub 2} targets with flows of N{sub 2}+Ar and Ar at RF powers of 200 and 75 W, respectively, on transition layers grown on the substrate. Analytical electron microscopy reveled that the Cr(Al)N/SiO{sub x} coating had a multilayered structure of Cr(Al)N crystal layers ∼1.6 nm thick and two-dimensionally dispersed amorphous silicon oxide (a-SiO{sub x}) particles with sizes of ∼1 nm or less. The a-SiO{sub x} particles were enclosed with the Cr(Al)N layers. The coating had a low indentation hardness of ∼25 GPa at room temperature, due to a high oxide fraction of 38 vol. % and a low substrate rotational speed of 1 rpm. Faster rotation and lower oxide fraction would make a-SiO{sub x} particles smaller, resulting in the formation of Cr(Al)N crystal including the very fine a-SiO{sub x} particles with small number density. They would work as obstacles for the lattice deformation of the Cr(Al)N crystals. We have fabricated a superhard coating of Cr(Al)N/17 vol. % SiO{sub x} with a hardness of 46 GPa prepared at 12 rpm.

  14. Multilayered film microreactors fabricated by a one-step thermal bonding technique with high reproducibility and their applications.

    PubMed

    Min, Kyoung-Ik; Kim, Jin-Oh; Kim, Heejin; Im, Do Jin; Kim, Dong-Pyo

    2016-03-21

    We report the versatile uses of multilayered polyimide (PI) film microreactors with various functions including pressure tolerance, three-dimensional mixing and multistep membrane emulsification. Such PI film microreactors were fabricated by a simple one-step thermal bonding technique with high reproducibility. Upon bonding at 300 °C for 1 hour, the thin and flexible film microdevices could withstand pressure up to 8.6 MPa and 16.3 MPa with PI adhesive film or fluoropolymer adhesive, respectively, due to differences in wettability. The hydrophilic and hydrophobic microchannel devices were used to generate monodisperse oil-in-water (O/W) and water-in-oil (W/O) droplets, and polymer micro/nanoparticles at a high generation frequency. A monolithic and chemical resistant film microreactor with a three-dimensional serpentine microchannel was used for the selective reduction of ester to aldehyde by efficient mixing and quenching in a flash chemistry manner, within a several 10(1) millisecond time scale. Furthermore, a novel multilayered film microreactor for organic-aqueous biphasic interfacial reactions was devised by embedding a membrane layer to induce chaotic mixing in both the interface and emulsified phase by flowing through multiple numbers of meshed structures along the hydrophobic channel. This simple and economic fabrication technique significantly facilitates mass production of multilayered film devices that could be useful as a platform for various microfluidic applications in chemistry and biology.

  15. Increased Multilayer Fabrication and RF Characterization of a High-Density Stacked MIM Capacitor Based on Selective Etching

    SciTech Connect

    Tseng, VFG; Xie, HK

    2014-07-01

    This paper presents the fabrication and characterization of a high-density multilayer stacked metal-insulator-metal (MIM) capacitor based on a novel process of depositing the MIM multilayer on pillars followed by polishing and selective etching steps to form a stacked capacitor with merely three photolithography steps. In this paper, the pillars were made of glass to prevent substrate loss, whereas an oxide-nitride-oxide dielectric was employed for lower leakage, better voltage/frequency linearity, and better stress compensation. MIM capacitors with six dielectric layers were successfully fabricated, yielding capacitance density of 3.8 fF/mu m(2), maximum capacitance of 2.47 nF, and linear and quadratic voltage coefficients of capacitance below 21.2 ppm/V and 2.31 ppm/V-2. The impedance was measured from 40 Hz to 3 GHz, and characterized by an analytically derived equivalent circuit model to verify the radio frequency applicability. The multilayer stacking-induced plate resistance mismatch and its effect on the equivalent series resistance (ESR) and effective capacitance was also investigated, which can be counteracted by a corrected metal thickness design. A low ESR of 800 m Omega was achieved, whereas the self-resonance frequency was >760 MHz, successfully demonstrating the feasibility of this method to scale up capacitance densities for high-quality-factor, high-frequency, and large-value MIM capacitors.

  16. Performance of Amine-Multilayered Solid Sorbents for CO{sub 2} Removal: Effect of Fabrication Variables

    SciTech Connect

    Jiang, Bingbing; Kish, Vincent; Li, Bingyun; Fauth, Daniel J; Gray, McMahan L; Pennline, Henry W; Richards, George A.

    2011-09-01

    The emission of fossil fuel carbon dioxide (CO{sub 2) to the atmosphere is implicated as the predominant cause of global climate change; therefore, advanced CO{sub 2} capture technologies are of the utmost importance. In this study, innovative amine-multilayered sorbents were fabricated using layer-by-layer (LbL) nanoassembly technology via alternate deposition of a CO{sub 2}-adsorbing amine polymer (e.g. polyethylenimine or PEI) and an oppositely-charged polymer (e.g. polystyrene sulfonate or PSS). We found that the developed sorbents could be used for CO{sub 2} capture and that LbL nanoassembly allows us to engineer their CO{sub 2} capture performance through the fabrication variables (e.g. deposition polymers, deposition media, and number of bilayers). PEI/PSS was found to be the best polymer combination for developing sorbents with relatively high CO{sub 2} capture capacity. The amine-multilayered solid sorbents possessed fine microstructures and may have similar polymer deposition within and on the surface of solid sorbents. These amine-multilayered sorbents had much faster CO{sub 2} desorption rates compared to sorbents prepared using the current PEI-impregnation approach. Such fast CO{sub 2} desorption could make sorbents a good option for CO{sub 2} removal from power plants and even the atmosphere.

  17. CONDENSED MATTER: STRUCTURE, MECHANICAL AND THERMAL PROPERTIES: Fabrication and Characterization of Multi-layer Heat Mirror with Photocatalytic Properties

    NASA Astrophysics Data System (ADS)

    Tran, Le; Tuan, Tran; Huu, Nguyen Chi; Dac, Luu Ngoc Son; Minh, Hoang Nam; Dinh, Nguyen Quan

    2009-11-01

    A novel TiO2(5)/TiO2(buffer)/Ti(4)/Ag(3)/Ti(2)/TiO2(1) multi-layer film coating with corning glass is designed and fabricated by a dc magnetron sputtering method as a renovation of the well-known TiO2/Ti/Ag/Ti/TiO2 system in order to obtain a heat mirror system with photocatalytic properties due to sufficient thickness of the TiO2 layer. The outer TiO2 layer is fabricated in two steps, possibly claimed as two layers TiO2(5) and TiO2(buffer), among which the 70-nm-thick layer TiO2(buffer) deposited in poor oxygen effectively minimizes the oxidation toward its neighbor Ti(4) layer. The optimal total thickness of the TiO2(5) and TiO2(buffer) di-layer is found to be 300 nm to yield a highly photo-catalytic property of the film without affecting the optical properties considerably. This multi-layer film can transmit light of above 75-85% in the visible spectrum (380 <= λ <= 760 nm) and reflect radiation of above 90% in the infrared spectrum (λ >= 760 nm). Such multi-layer coatings are strongly recommended not only as promising transparent heat mirrors but also as photo-catalytic films for architectural window coatings.

  18. Multilayer Graphene Enables Higher Efficiency in Improving Thermal Conductivities of Graphene/Epoxy Composites.

    PubMed

    Shen, Xi; Wang, Zhenyu; Wu, Ying; Liu, Xu; He, Yan-Bing; Kim, Jang-Kyo

    2016-06-01

    The effects of number of graphene layers (n) and size of multilayer graphene sheets on thermal conductivities (TCs) of their epoxy composites are investigated. Molecular dynamics simulations show that the in-plane TCs of graphene sheets and the TCs across the graphene/epoxy interface simultaneously increase with increasing n. However, such higher TCs of multilayer graphene sheets will not translate into higher TCs of bulk composites unless they have large lateral sizes to maintain their aspect ratios comparable to the monolayer counterparts. The benefits of using large, multilayer graphene sheets are confirmed by experiments, showing that the composites made from graphite nanoplatelets (n > 10) with over 30 μm in diameter deliver a TC of ∼1.5 W m(-1) K(-1) at only 2.8 vol %, consistently higher than those containing monolayer or few-layer graphene at the same graphene loading. Our findings offer a guideline to use cost-effective multilayer graphene as conductive fillers for various thermal management applications. PMID:27140423

  19. Controllable synthesis of molybdenum tungsten disulfide alloy for vertically composition-controlled multilayer

    PubMed Central

    Song, Jeong-Gyu; Ryu, Gyeong Hee; Lee, Su Jeong; Sim, Sangwan; Lee, Chang Wan; Choi, Taejin; Jung, Hanearl; Kim, Youngjun; Lee, Zonghoon; Myoung, Jae-Min; Dussarrat, Christian; Lansalot-Matras, Clement; Park, Jusang; Choi, Hyunyong; Kim, Hyungjun

    2015-01-01

    The effective synthesis of two-dimensional transition metal dichalcogenides alloy is essential for successful application in electronic and optical devices based on a tunable band gap. Here we show a synthesis process for Mo1−xWxS2 alloy using sulfurization of super-cycle atomic layer deposition Mo1−xWxOy. Various spectroscopic and microscopic results indicate that the synthesized Mo1−xWxS2 alloys have complete mixing of Mo and W atoms and tunable band gap by systematically controlled composition and layer number. Based on this, we synthesize a vertically composition-controlled (VCC) Mo1−xWxS2 multilayer using five continuous super-cycles with different cycle ratios for each super-cycle. Angle-resolved X-ray photoemission spectroscopy, Raman and ultraviolet–visible spectrophotometer results reveal that a VCC Mo1−xWxS2 multilayer has different vertical composition and broadband light absorption with strong interlayer coupling within a VCC Mo1−xWxS2 multilayer. Further, we demonstrate that a VCC Mo1−xWxS2 multilayer photodetector generates three to four times greater photocurrent than MoS2- and WS2-based devices, owing to the broadband light absorption. PMID:26204328

  20. Multilayered composite proton exchange membrane and a process for manufacturing the same

    DOEpatents

    Santurri, Pasco R; Duvall, James H; Katona, Denise M; Mausar, Joseph T; Decker, Berryinne

    2015-05-05

    A multilayered membrane for use with fuel cells and related applications. The multilayered membrane includes a carrier film, at least one layer of an undoped conductive polymer electrolyte material applied onto the carrier film, and at least one layer of a conductive polymer electrolyte material applied onto the adjacent layer of polymer electrolyte material. Each layer of conductive polymer electrolyte material is doped with a plurality of nanoparticles. Each layer of undoped electrolyte material and doped electrolyte material may be applied in an alternating configuration, or alternatively, adjacent layers of doped conductive polymer electrolyte material is employed. The process for producing a multilayered composite membrane includes providing a carrier substrate and solution casting a layer of undoped conductive polymer electrolyte material and a layer of conductive polymer electrolyte material doped with nanoparticles in an alternating arrangement or in an arrangement where doped layers are adjacent to one another.

  1. Nano-structure multilayer technology fabrication of high energy density capacitors for the power electronic building book

    SciTech Connect

    Barbee, T.W.; Johnson, G.W.; Wagner, A.V.

    1997-10-21

    Commercially available capacitors do not meet the specifications of the Power Electronic Building Block (PEBB) concept. We have applied our propriety nanostructure multilayer materials technology to the fabrication of high density capacitors designed to remove this impediment to PEBB progress. Our nanostructure multilayer capacitors will also be enabling technology in many industrial and military applications. Examples include transient suppression (snubber capacitors), resonant circuits, and DC filtering in PEBB modules. Additionally, weapon applications require compact energy storage for detonators and pulsed-power systems. Commercial applications run the gamut from computers to lighting to communications. Steady progress over the last five years has brought us to the threshold of commercial manufacturability. We have demonstrated a working dielectric energy density of > 11 J/cm3 in 20 nF devices designed for 1 kV operation.

  2. Fabrication of thick multilayered steel structure using A516 Grade 70 by multipass friction stir welding †

    DOE PAGES

    Lim, Y. C.; Sanderson, S.; Mahoney, M.; Wang, Y.; Chen, J.; David, S. A.; Feng, Z.

    2016-04-06

    Here, we fabricated a thick-sectioned multilayered steel structure by multipass friction stir welding on A516 Grade 70 steel. Tensile strength of the multilayered samples was comparable to that of the base metal. Failure was located in the base metal when a defect-free sample was tested. Charpy impact toughness was higher in the stir zone and heat affected zone than in the base metal. For higher microhardness values were found in the stir zone and heat affected zone than the base metal due to grain refinement and modification of the microstructures. As a result, improved mechanical properties compared to the basemore » metal were found in the weld zones of friction stir welded A516 Grade 70 steel.« less

  3. The Design, Fabrication, and Testing of Composite Heat Exchange Coupons

    NASA Technical Reports Server (NTRS)

    Quade, Derek J.; Meador, Michael A.; Shin, Euy-Sik; Johnston, James C.; Kuczmarski, Maria A.

    2011-01-01

    Several heat exchanger (HX) test panels were designed, fabricated and tested at the NASA Glenn Research Center to explore the fabrication and performance of several designs for composite heat exchangers. The development of these light weight, high efficiency air-liquid test panels was attempted using polymer composites and carbon foam materials. The fundamental goal of this effort was to demonstrate the feasibility of the composite HX for various space exploration and thermal management applications including Orion CEV and Altair. The specific objectives of this work were to select optimum materials, designs, and to optimize fabrication procedures. After fabrication, the individual design concept prototypes were tested to determine their thermal performance and to guide the future development of full-size engineering development units (EDU). The overall test results suggested that the panel bonded with pre-cured composite laminates to KFOAM Grade L1 scored above the other designs in terms of ease of manufacture and performance.

  4. Piezoelectric Sol-Gel Composite Film Fabrication by Stencil Printing.

    PubMed

    Kaneko, Tsukasa; Iwata, Kazuki; Kobayashi, Makiko

    2015-09-01

    Piezoelectric films using sol-gel composites could be useful as ultrasonic transducers in various industrial fields. For sol-gel composite film fabrication, the spray coating technique has been used often because of its adaptability for various substrates. However, the spray technique requires multiple spray coating processes and heating processes and this is an issue of concern, especially for on-site fabrication in controlled areas. Stencil printing has been developed to solve this issue because this method can be used to fabricate thick sol-gel composite films with one coating process. In this study, PbTiO3 (PT)/Pb(Zr,Ti)O3 (PZT) films, PZT/PZT films, and Bi4Ti3O12 (BiT)/PZT films were fabricated by stencil printing, and PT/ PZT films were also fabricated using the spray technique. After fabrication, a thermal cycle test was performed for the samples to compare their ultrasonic performance. The sensitivity and signal-to-noise-ratio (SNR) of the ultrasonic response of PT/PZT fabricated by stencil printing were equivalent to those of PT/PZT fabricated by the spray technique, and better than those of other samples between room temperature and 300°C. Therefore, PT/PZT films fabricated by stencil printing could be a good candidate for nondestructive testing (NDT) ultrasonic transducers from room temperature to 300°C. PMID:26688872

  5. Multilayer Electroactive Polymer Composite Material Comprising Carbon Nanotubes

    NASA Technical Reports Server (NTRS)

    Ounaies, Zoubeida (Inventor); Park, Cheol (Inventor); Harrison, Joycelyn S. (Inventor); Holloway, Nancy M. (Inventor); Draughon, Gregory K. (Inventor)

    2009-01-01

    An electroactive material comprises multiple layers of electroactive composite with each layer having unique dielectric, electrical and mechanical properties that define an electromechanical operation thereof when affected by an external stimulus. For example, each layer can be (i) a 2-phase composite made from a polymer with polarizable moieties and an effective amount of carbon nanotubes incorporated in the polymer for a predetermined electromechanical operation, or (ii) a 3-phase composite having the elements of the 2-phase composite and further including a third component of micro-sized to nano-sized particles of an electroactive ceramic incorporated in the polymer matrix.

  6. Preparation of Chitosan/Polystyrene Sulfonate Multilayered Composite Metal Nanoparticles and Its Application.

    PubMed

    Xiong, Fangxin; Chen, Chunxiao; Liu, Shantang

    2016-06-01

    Metal-Chitosan (CTS) composite was first synthesized through the metal composition of chitosan (CTS) and metal ions. The formed composite was alternately deposited on the base with sodium polystyrene sulfonate (PSS) through a layer-by-layer self-assembling technique, followed by an in situ reduction by sodium borohydride to produce a polyelectrolyte nanocomposite thin film containing metal nanoparticles. Assembly, surface morphology and electrochemical properties of the composite membrane were analyzed by UV-visible absorption spectroscopy (UV-vis), atomic force microscopy (AFM) and cyclic voltammetry (CV). The UV-Vis results indicated that the absorbance of the multilayer film at the characteristic absorption peak increased as the membrane bilayers increased, in a good linear relationship, which demonstrated that the multilayer film was uniformly assembled on the base. AFM images showed that the surface of the multilayer thin-film composite had some degree of roughness and metal nanoparticles of 10-20 nm in size were generated on the membrane. The CV results indicated that the metal nanocomposite film had excellent electrocatalytic activity to glucose and had a potential for applications in electrochemical sensors.

  7. Preparation of Chitosan/Polystyrene Sulfonate Multilayered Composite Metal Nanoparticles and Its Application.

    PubMed

    Xiong, Fangxin; Chen, Chunxiao; Liu, Shantang

    2016-06-01

    Metal-Chitosan (CTS) composite was first synthesized through the metal composition of chitosan (CTS) and metal ions. The formed composite was alternately deposited on the base with sodium polystyrene sulfonate (PSS) through a layer-by-layer self-assembling technique, followed by an in situ reduction by sodium borohydride to produce a polyelectrolyte nanocomposite thin film containing metal nanoparticles. Assembly, surface morphology and electrochemical properties of the composite membrane were analyzed by UV-visible absorption spectroscopy (UV-vis), atomic force microscopy (AFM) and cyclic voltammetry (CV). The UV-Vis results indicated that the absorbance of the multilayer film at the characteristic absorption peak increased as the membrane bilayers increased, in a good linear relationship, which demonstrated that the multilayer film was uniformly assembled on the base. AFM images showed that the surface of the multilayer thin-film composite had some degree of roughness and metal nanoparticles of 10-20 nm in size were generated on the membrane. The CV results indicated that the metal nanocomposite film had excellent electrocatalytic activity to glucose and had a potential for applications in electrochemical sensors. PMID:27427666

  8. Recent developments in multi-layer flat knitting technology for waste free production of complex shaped 3D-reinforcing structures for composites

    NASA Astrophysics Data System (ADS)

    Trümper, W.; Lin, H.; Callin, T.; Bollengier, Q.; Cherif, C.; Krzywinski, S.

    2016-07-01

    Constantly increasing prices for raw materials and energy as well as the current discourse on the reduction of CO2-emissions places a special emphasis on the advantages of lightweight constructions and its resource conserving production methods. Fibre-reinforced composites are already seeing a number of applications in automobile, energy and mechanical engineering. Future applications within the named areas require greater material and energy efficiency and therefore manufacturing methods for textile preforms and lightweight constructions enabling an optimal arrangement of the reinforcing fibres while in the same time limiting waste to a minimum. One manufacturing method for textile reinforced preforms fulfilling quite many of the named requirements is the multilayer weft knitting technology. Multilayer weft knitted fabrics containing straight reinforcing yarns at least in two directions. The arrangement of these yarns is fixed by the loop yarn. Used yarn material in each knitting row is adaptable e. g. according to the load requirements or for the local integration of sensors. Draping properties of these fabrics can be varied within a great range and through this enabling draping of very complex shaped 3D-preforms without wrinkles from just one uncut fabric. The latest developments at ITM are concentrating on the development of a full production chain considering the 3D-CAD geometry, the load analysis, the generation of machine control programs as well as the development of technology and machines to enable the manufacturing of innovative net shape 3D-multilayer weft knitted fabrics such as complex shaped spacer fabrics and tubular fabrics with biaxial reinforcement.

  9. Laser-Generated Lamb Waves Propagation in Multilayered Plates Composed of Viscoelastic Fiber-reinforced Composite Materials

    NASA Astrophysics Data System (ADS)

    Sun, Hong-xiang; Zhang, Shu-yi; Yuan, Shou-qi; Guan, Yi-jun; Ge, Yong

    2016-07-01

    The propagation characteristics of laser-generated Lamb waves in multilayered fiber-reinforced composite plates with different fiber orientations and number of layers have been investigated quantitatively. Considering the viscoelasticity of the composite materials, we have set up finite element models for simulating the laser-generated Lamb waves in two types of the multilayered composite plates. In the first type, different fiber orientations are adopted. In the second one, different number of layers are considered. The results illustrate the occurrence of attenuation and dispersion, which is induced by the viscoelasticity and multilayer structure, respectively.

  10. Influence of the Geometric Parameters on the Mechanical Behaviour of Fabric Reinforced Composite Laminates

    NASA Astrophysics Data System (ADS)

    Axinte, Andrei; Taranu, Nicolae; Bejan, Liliana

    2016-05-01

    A polymer fabric reinforced composite is a high performance material, which combines strength of the fibres with the flexibility and ductility of the matrix. For a better drapeability, the tows of fibres are interleaved, resulting the woven fabric, used as reinforcement. The complex geometric shape of the fabric is of paramount importance in establishing the deformability of the textile reinforced composite laminates. In this paper, an approach based on Classical Lamination Theory (CLT), combined with Finite Element Methods (FEM), using Failure Analysis and Internal Load Redistribution, is utilised, in order to compare the behaviour of the material under specific loads. The main goal is to analyse the deformability of certain types of textile reinforced composite laminates, using carbon fibre satin as reinforcement and epoxy resin as matrix. This is accomplished by studying the variation of the in-plane strains, given the fluctuation of several geometric parameters, namely the width of the reinforcing tow, the gap between two consecutive tows, the angle of laminae in a multi-layered configuration and the tows fibre volume fraction.

  11. Influence of the Geometric Parameters on the Mechanical Behaviour of Fabric Reinforced Composite Laminates

    NASA Astrophysics Data System (ADS)

    Axinte, Andrei; Taranu, Nicolae; Bejan, Liliana

    2016-10-01

    A polymer fabric reinforced composite is a high performance material, which combines strength of the fibres with the flexibility and ductility of the matrix. For a better drapeability, the tows of fibres are interleaved, resulting the woven fabric, used as reinforcement. The complex geometric shape of the fabric is of paramount importance in establishing the deformability of the textile reinforced composite laminates. In this paper, an approach based on Classical Lamination Theory ( CLT), combined with Finite Element Methods ( FEM), using Failure Analysis and Internal Load Redistribution, is utilised, in order to compare the behaviour of the material under specific loads. The main goal is to analyse the deformability of certain types of textile reinforced composite laminates, using carbon fibre satin as reinforcement and epoxy resin as matrix. This is accomplished by studying the variation of the in-plane strains, given the fluctuation of several geometric parameters, namely the width of the reinforcing tow, the gap between two consecutive tows, the angle of laminae in a multi-layered configuration and the tows fibre volume fraction.

  12. Multilayer Coextrusion of Polymer Composites to Develop Organic Capacitors

    DOE PAGES

    Mondy, L.; Mrozek, R.; Rao, R.; Lenhart, J.; Bieg, L.; Spangler, S.; Stavig, M.; Schroeder, J.; Winter, M.; Diantonio, C.; et al

    2015-05-29

    Multilayer coextrusion is applied to produce a tape containing layers of alternating electrical properties to demonstrate the potential for using coextrusion to manufacture capacitors. To obtain the desired properties, we develop two filled polymer systems, one for conductive layers and one for dielectric layers. We describe numerical models used to help determine the material and processing parameters that impact processing and layer stability. These models help quantify the critical ratios of densities and viscosities of the two layers to maintain stable layers, as well as the effect of increasing the flow rate of one of the two materials. The conductingmore » polymer is based on polystyrene filled with a blend of low-melting-point eutectic metal and nickel particulate filler, as described by Mrozek et al. (2010). The appropriate concentrations of fillers are determined by balancing measured conductivity with processability in a twin screw extruder. Based on results of the numerical models and estimates of the viscosity of emulsions and suspensions, a dielectric layer composed of polystyrene filled with barium titanate is formulated. Despite the fact that the density of the dielectric filler is less than the metallic filler of the conductive phase, as well as rheological measurements that later showed that the dielectric formulation is not an ideal match to the viscosity of the conductive material, the two materials can be successfully coextruded if the flow rates of the two materials are not identical. A measurable capacitance of the layered structure is obtained.« less

  13. Multilayer Coextrusion of Polymer Composites to Develop Organic Capacitors

    SciTech Connect

    Mondy, L.; Mrozek, R.; Rao, R.; Lenhart, J.; Bieg, L.; Spangler, S.; Stavig, M.; Schroeder, J.; Winter, M.; Diantonio, C.; Collins, R.

    2015-05-29

    Multilayer coextrusion is applied to produce a tape containing layers of alternating electrical properties to demonstrate the potential for using coextrusion to manufacture capacitors. To obtain the desired properties, we develop two filled polymer systems, one for conductive layers and one for dielectric layers. We describe numerical models used to help determine the material and processing parameters that impact processing and layer stability. These models help quantify the critical ratios of densities and viscosities of the two layers to maintain stable layers, as well as the effect of increasing the flow rate of one of the two materials. The conducting polymer is based on polystyrene filled with a blend of low-melting-point eutectic metal and nickel particulate filler, as described by Mrozek et al. (2010). The appropriate concentrations of fillers are determined by balancing measured conductivity with processability in a twin screw extruder. Based on results of the numerical models and estimates of the viscosity of emulsions and suspensions, a dielectric layer composed of polystyrene filled with barium titanate is formulated. Despite the fact that the density of the dielectric filler is less than the metallic filler of the conductive phase, as well as rheological measurements that later showed that the dielectric formulation is not an ideal match to the viscosity of the conductive material, the two materials can be successfully coextruded if the flow rates of the two materials are not identical. A measurable capacitance of the layered structure is obtained.

  14. Fabrication Routes for Continuous Fiber-Reinforced Ceramic Composites (CFCC)

    NASA Technical Reports Server (NTRS)

    DiCarlo, James A.; Bansal, Narottam P.

    1998-01-01

    The primary approaches used for fabrication of continuous fiber-reinforced ceramic composite (CFCC) components have been reviewed. The CFCC fabrication issues related to fiber, interface, and matrix have been analyzed. The capabilities. advantages and limitations of the five matrix-infiltration routes have been compared and discussed. Today. the best fabrication route for the CFCC end-user is not clear and compromises need to be made depending on the details of the CFCC application. However, with time, this problem should be reduced as research continues to develop advanced CFCC constituents and fabrication routes.

  15. Fabrication Routes for Continuous Fiber-Reinforced Ceramic Composites (CFCC)

    NASA Technical Reports Server (NTRS)

    DiCarlo, James A.; Bansal, Narottam P.

    1998-01-01

    The primary approaches used for fabrication of continuous fiber-reinforced ceramic composite (CFCC) components have been reviewed. The CFCC fabrication issues related to fiber, interface, and matrix have been analyzed. The capabilities, advantages and limitations of the five matrix-infiltration routes have been compared and discussed. Today, the best fabrication route for the CFCC end-user is not clear and compromises need to be made depending on the details of the CFCC application. However, with time, this problem should be reduced as research continues to develop advanced CFCC constituents and fabrication routes.

  16. Dynamic characteristics of an axially polarized multilayer piezoelectric/elastic composite cylindrical transducer.

    PubMed

    Wang, Jianjun; Shi, Zhifei

    2013-10-01

    An analytical model of the dynamic characteristics of an axially polarized multilayer piezoelectric/elastic composite cylindrical transducer is proposed in this paper. Based on the plane stress assumption, the dynamic analytical solution of the transducer under an external harmonic voltage load is obtained, and the electric admittance is also derived analytically. Inherent properties of the transducer, such as resonance and anti-resonance frequencies, are presented and discussed. In addition, comparisons with other related investigations are also given, and good agreement is found. The present investigation is very helpful for the design of axially polarized multilayer piezoelectric/elastic composite cylindrical transducers, which can be used in applications related to ultrasonic and underwater sound waves.

  17. Fabrication and characterization of micro-structures created by direct laser writing in multi-layered chalcogenide glasses

    NASA Astrophysics Data System (ADS)

    Schwarz, Casey M.; Grabill, Chris N.; Gleason, Benn; Richardson, Gerald D.; Lewis, Anna M.; Vyas, Aadit; Rivero-Baleine, Clara; Richardson, Kathleen A.; Pogrebnyakov, Alexej; Mayer, Theresa S.; Kuebler, Stephen M.

    2015-03-01

    Arsenic trisulfide (As2S3) is a chalcogenide (ChG) material with excellent infrared (IR) transparency (620 nm to 11 μm), low phonon energies, and large nonlinear refractive indices. These properties directly relate to commercial and industrial applications including sensors, photonic waveguides, and acousto-optics. Multi-photon exposure can be used to photopattern thermally deposited As2S3 ChG glassy films of molecular clusters. Immersing the photo-patterned cross-linked material into a polar-solvent removes the unexposed material leaving behind a structure that is a negative-tone replica of the photo-pattern. Nano-structure arrays that were photo-patterned in single-layered As2S3 films through multi-photon direct laser writing (DLW) resulted in the production of nano-beads as a consequence of a standing wave effect. To overcome this effect, an anti-reflective (AR) layer of arsenic triselenide (As2Se3) was thermally deposited between the silicon substrate and the As2S3 layer, creating a multi-layered film. The chemical composition of the unexposed and photo-exposed multi-layered film was examined through Raman spectroscopy. Nano-structure arrays were photopatterned in the multi-layered film and the resulting structure, morphology, and chemical composition were characterized, compared to results from the single-layered film, and correlated with the conditions of the thermal deposition, patterned irradiation, and etch processing.

  18. High-finesse cavities fabricated by buckling self-assembly of a-Si/SiO2 multilayers.

    PubMed

    Allen, T W; Silverstone, J; Ponnampalam, N; Olsen, T; Meldrum, A; DeCorby, R G

    2011-09-26

    Arrays of half-symmetric Fabry-Perot micro-cavities were fabricated by controlled formation of circular delamination buckles within a-Si/SiO(2) multilayers. Cavity height scales approximately linearly with diameter, in reasonable agreement with predictions based on elastic buckling theory. The measured finesse (F > 10(3)) and quality factors (Q > 10(4) in the 1550 nm range) are close to reflectance limited predictions, indicating that the cavities have low roughness and few defects. Degenerate Hermite-Gaussian and Laguerre-Gaussian modes were observed, suggesting a high degree of cylindrical symmetry. Given their silicon-based fabrication, these cavities hold promise as building blocks for integrated optical sensing systems.

  19. Stress and reliability analyses of multilayered composite cylinder under thermal and mechanical loads

    NASA Astrophysics Data System (ADS)

    Wang, Xiaohua

    The coupling resulting from the mutual influence of material thermal and mechanical parameters is examined in the thermal stress analysis of a multilayered isotropic composite cylinder subjected to sudden axisymmetric external and internal temperature. The method of complex frequency response functions together with the Fourier transform technique is utilized. Because the coupling parameters for some composite materials, such as carbon-carbon, are very small, the effect of coupling is neglected in the orthotropic thermal stress analysis. The stress distributions in multilayered orthotropic cylinders subjected to sudden axisymmetric temperature loading combined with dynamic pressure as well as asymmetric temperature loading are also obtained. The method of Fourier series together with the Laplace transform is utilized in solving the heat conduction equation and thermal stress analysis. For brittle materials, like carbon-carbon composites, the strength variability is represented by two or three parameter Weibull distributions. The 'weakest link' principle which takes into account both the carbon-carbon composite cylinders. The complex frequency response analysis is performed on a multilayered orthotropic cylinder under asymmetrical thermal load. Both deterministic and random thermal stress and reliability analyses can be based on the results of this frequency response analysis. The stress and displacement distributions and reliability of rocket motors under static or dynamic line loads are analyzed by an elasticity approach. Rocket motors are modeled as long hollow multilayered cylinders with an air core, a thick isotropic propellant inner layer and a thin orthotropic kevlar-epoxy case. The case is treated as a single orthotropic layer or a ten layered orthotropic structure. Five material properties and the load are treated as random variable with normal distributions when the reliability of the rocket motor is analyzed by the first-order, second-moment method (FOSM).

  20. Stress and reliability analyses of multilayered composite cylinder under thermal and mechanical loads

    SciTech Connect

    Wang, X.

    1992-01-01

    The coupling resulting from the mutual influence of material thermal and mechanical parameters is examined in the thermal stress analysis of a multilayered isotropic composite cylinder subjected to sudden axisymmetric external and internal temperature. The method of complex frequency response functions together with the Fourier transform technique is utilized. Because the coupling parameters for some composite materials, such as carbon-carbon, are very small, the effect of coupling is neglected in the orthotropic thermal stress analysis. The stress distributions in multilayered orthotropic cylinders subjected to sudden axisymmetric temperature loading combined with dynamic pressure as well as asymmetric temperature loading are also obtained. The method of Fourier series together with the Laplace transform is utilized in solving the heat conduction equation and thermal stress analysis. For brittle materials, like carbon-carbon composites, the strength variability is represented by two or three parameter Weibull distributions. The 'weakest link' principle which takes into account both the carbon-carbon composite cylinders. The complex frequency response analysis is performed on a multilayered orthotropic cylinder under asymmetrical thermal load. Both deterministic and random thermal stress and reliability analyses can be based on the results of this frequency response analysis. The stress and displacement distributions and reliability of rocket motors under static or dynamic line loads are analyzed by an elasticity approach. Rocket motors are modeled as long hollow multilayered cylinders with an air core, a thick isotropic propellant inner layer and a thin orthotropic kevlar-epoxy case. The case is treated as a single orthotropic layer or a ten layered orthotropic structure. Five material properties and the load are treated as random variable with normal distributions when the reliability of the rocket motor is analyzed by the first-order, second-moment method (FOSM).

  1. Method for Fabricating Composite Structures Using Pultrusion Processing

    NASA Technical Reports Server (NTRS)

    Farley, Gary L. (Inventor)

    2000-01-01

    A method for fabricating composite structures at a low-cost, moderate-to-high production rate. A first embodiment of the method includes employing a continuous press forming fabrication process. A second embodiment of the method includes employing a pultrusion process for obtaining composite structures. The methods include coating yarns with matrix material, weaving the yarn into fabric to produce a continuous fabric supply and feeding multiple layers of net-shaped fabrics having optimally oriented fibers into a debulking tool to form an undebulked preform. The continuous press forming fabrication process includes partially debulking the preform, cutting the partially debulked preform and debulking the partially debulked preform to form a net-shape. An electron-beam or similar technique then cures the structure. The pultrusion fabric process includes feeding the undebulked preform into a heated die and gradually debulking the undebulked preform. The undebulked preform in the heated die changes dimension until a desired cross-sectional dimension is achieved. This process further includes obtaining a net-shaped infiltrated uncured preform, cutting the uncured preform to a desired length and electron-beam curing (or similar technique) the uncured preform. These fabrication methods produce superior structures formed at higher production rates, resulting in lower cost and high structural performance.

  2. Method for Fabricating Composite Structures Using Pultrusion Processing

    NASA Technical Reports Server (NTRS)

    Farley, Gary L. (Inventor)

    2000-01-01

    A method for fabricating composite structures at a low-cost, moderate-to-high production rate. A first embodiment of the method includes employing a continuous press forming fabrication process. A second embodiment of the method includes employing a pultrusion process for obtaining composite structures. The methods include coating yarns with matrix material, weaving the yarn into fabric to produce a continuous fabric supply and feeding multiple layers of net-shaped fabrics having optimally oriented fibers into a debulking tool to form an undebulked preform. The continuous press forming fabrication process includes partially debulking the preform, cutting the partially debulked preform and debulking the partially debulked preform to form a netshape. An electron-beam or similar technique then cures the structure. The pultrusion fabric process includes feeding the undebulked preform into a heated die and gradually debulking the undebulked preform. The undebulked preform in the heated die changes dimension until a desired cross-sectional dimension is achieved. This process further includes obtaining a net-shaped infiltrated uncured preform, cutting the uncured preform to a desired length and electronbeam curing (or similar technique) the uncured preform. These fabrication methods produce superior structures formed at higher production rates, resulting in lower cost and high structural performance.

  3. Structural and magnetic properties of Co-C composite films and Co/C multilayer films

    NASA Astrophysics Data System (ADS)

    Shi, J.; Azumi, M.; Nittono, O.

    CoC composite films and Co/C multilayer films have been prepared by a method incorporating ion beam sputtering and plasma chemical vapor deposition. It has been found that the structure and magnetic properties of both the Co-C composite and the Co/C multilayer films depend strongly on the substrate temperature during deposition. The Co-C composite film deposited at room temperature is amorphous, with relatively low saturation magnetization and coercivity. On the other hand, the film deposited at 250 °C is composed of fine Co crystallites separated by amorphous C or Co-C phase. As a result, both the saturation magnetization and coercivity are increased compared with the film deposited at room temperature. When deposited at room temperature, the Co/C multilayer film exhibits good periodicity, with a period of 70 nm (Co: 40 nm, C: 30 nm) and sharp and flat Co-C interfaces. High magnetization (602 emu/cm3) and low coercivity (1.6 Oe) are obtained for such a film. However, increasing the substrate temperature to 250 °C was found to be detrimental to the magnetic properties due to the formation of cobalt carbide at the Co-C interface.

  4. Design and fabrication of a high-density multilayer metal-insulator-metal capacitor based on selective etching

    SciTech Connect

    Tseng, VFG; Xie, H

    2013-02-06

    This paper presents a novel and cost-effective method for fabricating high-density multilayer metal-insulator-metal (MIM) integrated capacitors. To eliminate the usage of numerous photolithography steps when parallel stacking multiple capacitors layers, a unique process has been developed based on depositing the MIM layers onto a substrate with two protruding pillars, polishing down the pillars to expose the multilayer cross sections and then selectively etching the metal layers on each pillar to form the alternating capacitor plate electrodes. For demonstration purpose, only capacitors with two dielectric layers were fabricated, and the measurement results were verified by a compact analytical model together with finite element simulations. With 200 nm thick silicon nitride/oxide dielectric layers, a capacitance density of 0.6 fF mu m(-2) was achieved, which can be easily increased by scaling down the layer thicknesses and/or stacking more layers. A low equivalent series resistance (ESR) of 300-700 m Omega was measured, and the self-resonance frequency was above measurement limits (> 100 MHz). Further design optimization shows that the ESR can be reduced to below 80 m Omega, while the operation frequency extended to above 2.6 GHz.

  5. Organic-inorganic composites for THz device fabrication

    NASA Astrophysics Data System (ADS)

    Cai, B.; Ye, T. M.; Bo, G.; Wang, X. C.; Li, Y. Z.; Zhu, Y. M.; Sugihara, O.

    2016-02-01

    In this paper, several organic-inorganic composites were prepared for Terahertz (THz) devices fabrication. First, a two-layer structure was designed for femtosecond (fs) laser/THz radiation separation. The top layer was made by sintered 20-40 nm hollow quartz particles which can diffuse the incident fs laser thus decrease the power intensity. The bottom layer comprised of silicon 100 nm particles and cycle-olefine polymer (COP), by which the fs laser light can be greatly scattered and absorbed but THz radiation can propagate insusceptibly. With this two-layer structure a high efficient fs-laser/THz filter was fabricated successfully. Second, titania-polymer composites with a very high refractiveindex tunability and high transparency in the THz region were prepared. By controlling the blending ratio of the titania particle, a broad refractive-index tuning range from 1.5 to 3.1 was realized. Then, the composites were used to fabricate antireflective (AR) layers on a high-resistivity silicon (HR-Si) substrate. By utilizing the thermoplasticity of the titania- polymer composite, a graded-index structure was fabricated via a hot-embossing method. Because of the good refractive-index matching between the composite and the HR-Si substrate, a broadband AR layer was fabricated.

  6. A biomimetic multilayer nanofiber fabric fabricated by electrospinning and textile technology from polylactic acid and Tussah silk fibroin as a scaffold for bone tissue engineering.

    PubMed

    Shao, Weili; He, Jianxin; Han, Qiming; Sang, Feng; Wang, Qian; Chen, Li; Cui, Shizhong; Ding, Bin

    2016-10-01

    To engineer bone tissue, a scaffold with good biological properties should be provided to approximate the hierarchical structure of collagen fibrils in natural bone. In this study, we fabricated a novel scaffold consisting of multilayer nanofiber fabrics (MLNFFs) by weaving nanofiber yarns of polylactic acid (PLA) and Tussah silk fibroin (TSF). The yarns were fabricated by electrospinning, and we found that spinnability, as well as the mechanical properties of the resulting scaffold, was determined by the ratio between polylactic acid and Tussah silk fibroin. In particular, a 9:1 mixture can be spun continuously into nanofiber yarns with narrow diameter distribution and good mechanical properties. Accordingly, woven scaffolds based on this mixture had excellent mechanical properties, with Young's modulus 417.65MPa and tensile strength 180.36MPa. For nonwoven scaffolds fabricated from the same materials, the Young's modulus and tensile strength were 2- and 4-fold lower, respectively. Woven scaffolds also supported adhesion and proliferation of mouse mesenchymal stem cells, and promoted biomineralization via alkaline phosphatase and mineral deposition. Finally, the scaffolds significantly enhanced the formation of new bone in damaged femoral condyle in rabbits. Thus, the scaffolds are potentially suitable for bone tissue engineering because of biomimetic architecture, excellent mechanical properties, and good biocompatibility.

  7. A biomimetic multilayer nanofiber fabric fabricated by electrospinning and textile technology from polylactic acid and Tussah silk fibroin as a scaffold for bone tissue engineering.

    PubMed

    Shao, Weili; He, Jianxin; Han, Qiming; Sang, Feng; Wang, Qian; Chen, Li; Cui, Shizhong; Ding, Bin

    2016-10-01

    To engineer bone tissue, a scaffold with good biological properties should be provided to approximate the hierarchical structure of collagen fibrils in natural bone. In this study, we fabricated a novel scaffold consisting of multilayer nanofiber fabrics (MLNFFs) by weaving nanofiber yarns of polylactic acid (PLA) and Tussah silk fibroin (TSF). The yarns were fabricated by electrospinning, and we found that spinnability, as well as the mechanical properties of the resulting scaffold, was determined by the ratio between polylactic acid and Tussah silk fibroin. In particular, a 9:1 mixture can be spun continuously into nanofiber yarns with narrow diameter distribution and good mechanical properties. Accordingly, woven scaffolds based on this mixture had excellent mechanical properties, with Young's modulus 417.65MPa and tensile strength 180.36MPa. For nonwoven scaffolds fabricated from the same materials, the Young's modulus and tensile strength were 2- and 4-fold lower, respectively. Woven scaffolds also supported adhesion and proliferation of mouse mesenchymal stem cells, and promoted biomineralization via alkaline phosphatase and mineral deposition. Finally, the scaffolds significantly enhanced the formation of new bone in damaged femoral condyle in rabbits. Thus, the scaffolds are potentially suitable for bone tissue engineering because of biomimetic architecture, excellent mechanical properties, and good biocompatibility. PMID:27287159

  8. Frequency control of sol–gel composite films fabricated by stencil printing for nondestructive testing applications

    NASA Astrophysics Data System (ADS)

    Kaneko, Tsukasa; Kibe, Taiga; Kimoto, Keisuke; Nishimura, Ryota; Kobayashi, Makiko

    2016-07-01

    Ultrasonic transducers made of sol–gel composites have been developed for nondestructive testing (NDT) applications in various industrial fields. Stencil printing of sol–gel composite films has been developed for the reduction of fabrication time and cost. However, it was necessary to develop low frequency (<10 MHz) ultrasonic transducers for inspecting industrial structures under severe high-temperature conditions, because high-frequency components suffer attenuation effect caused by high temperature. To realize this, increasing the thickness of Pb(Zr,Ti)O3 (PZT)/PZT films fabricated by stencil printing was attempted in this study. The samples were fabricated by single-layer stencil printing with a thick stencil mask and multilayer pure stencil printing with prespraying and postspraying. The film thicknesses were 150–185 µm, and the center frequencies of ultrasonic responses were 6.0–6.4 MHz. Throughout three thermal cycles of up to 370 K, the ultrasonic performance was stable, and the frequency characteristics were not markedly different from the beginning to the end of the test. Therefore, low-frequency ultrasonic transducers were successfully manufactured using a stencil-printing-based technique.

  9. Frequency control of sol-gel composite films fabricated by stencil printing for nondestructive testing applications

    NASA Astrophysics Data System (ADS)

    Kaneko, Tsukasa; Kibe, Taiga; Kimoto, Keisuke; Nishimura, Ryota; Kobayashi, Makiko

    2016-07-01

    Ultrasonic transducers made of sol-gel composites have been developed for nondestructive testing (NDT) applications in various industrial fields. Stencil printing of sol-gel composite films has been developed for the reduction of fabrication time and cost. However, it was necessary to develop low frequency (<10 MHz) ultrasonic transducers for inspecting industrial structures under severe high-temperature conditions, because high-frequency components suffer attenuation effect caused by high temperature. To realize this, increasing the thickness of Pb(Zr,Ti)O3 (PZT)/PZT films fabricated by stencil printing was attempted in this study. The samples were fabricated by single-layer stencil printing with a thick stencil mask and multilayer pure stencil printing with prespraying and postspraying. The film thicknesses were 150-185 µm, and the center frequencies of ultrasonic responses were 6.0-6.4 MHz. Throughout three thermal cycles of up to 370 K, the ultrasonic performance was stable, and the frequency characteristics were not markedly different from the beginning to the end of the test. Therefore, low-frequency ultrasonic transducers were successfully manufactured using a stencil-printing-based technique.

  10. Self-healing multilayer polyelectrolyte composite film with chitosan and poly(acrylic acid).

    PubMed

    Zhu, Yanxi; Xuan, Hongyun; Ren, Jiaoyu; Ge, Liqin

    2015-11-21

    If self-healing materials can be prepared via simple technology and methods using nontoxic materials, this would be a great step forward in the creation of environmentally friendly self-healing materials. In this paper, the specific structural parameters of the various hydrogen bonds between chitosan (CS) and polyacrylic acid (PAA) were calculated. Then, multilayer polyelectrolyte films were fabricated with CS and PAA based on layer-by-layer (LbL) self-assembly technology at different pH values. The possible influence of pH on the (CS/PAA) × 30 multilayer polyelectrolyte film was investigated. The results show that the interactions between CS and PAA, swelling capacity, microstructure, wettability, and self-healing ability are all governed by the pH of the CS solution. When the pH value of the CS solution is 3.0, the prepared multilayer polyelectrolyte film (CS3.0/PAA2.8) × 30 has fine-tuned interactions, a network-like structure, good swelling ability, good hydrophilicity, and excellent self-healing ability. This promises to greatly widen the future applications of environmentally friendly materials and bio-materials. PMID:26364567

  11. Mass Conservation in Modeling Moisture Diffusion in Multi-Layer Carbon Composite Structures

    NASA Technical Reports Server (NTRS)

    Nurge, Mark A.; Youngquist, Robert C.; Starr, Stanley O.

    2009-01-01

    Moisture diffusion in multi-layer carbon composite structures is difficult to model using finite difference methods due to the discontinuity in concentrations between adjacent layers of differing materials. Applying a mass conserving approach at these boundaries proved to be effective at accurately predicting moisture uptake for a sample exposed to a fixed temperature and relative humidity. Details of the model developed are presented and compared with actual moisture uptake data gathered over 130 days from a graphite epoxy composite sandwich coupon with a Rohacell foam core.

  12. Fabricating porous materials using interpenetrating inorganic-organic composite gels

    DOEpatents

    Seo, Dong-Kyun; Volosin, Alex

    2016-06-14

    Porous materials are fabricated using interpenetrating inorganic-organic composite gels. A mixture or precursor solution including an inorganic gel precursor, an organic polymer gel precursor, and a solvent is treated to form an inorganic wet gel including the organic polymer gel precursor and the solvent. The inorganic wet gel is then treated to form a composite wet gel including an organic polymer network in the body of the inorganic wet gel, producing an interpenetrating inorganic-organic composite gel. The composite wet gel is dried to form a composite material including the organic polymer network and an inorganic network component. The composite material can be treated further to form a porous composite material, a porous polymer or polymer composite, a porous metal oxide, and other porous materials.

  13. Thermomechanical postbuckling of multilayered composite panels with cutouts

    NASA Technical Reports Server (NTRS)

    Noor, Ahmed K.; Peters, Jeanne M.; Starnes, James H., Jr.

    1995-01-01

    The results of a study of the detailed thermomechanical postbuckling response characteristics of flat unstiffened composite panels with central circular cutouts are presented. The panels are subjected to combined temperature changes and applied edge loading (or edge displacements). The analysis is based on a first-order shear deformation plate theory. A mixed formulation is used with the fundamental unknowns consisting of the generalized displacements and the stress resultants of the plate. The postbuckling displacements, transverse shear stresses, transverse shear strain energy density, and their sensitivity coefficients are evaluated. The sensitivity coefficients measure the sensitivity of the post-buckling response to variations in the different lamination and material parameters of the panel. Numerical results are presented showing the effects of the variations in the hole diameter, laminate stacking sequence, fiber orientation, and aspect ratio of the panel on the thermomechanical postbuckling response and its sensitivity to changes in panel parameters.

  14. Thermomechanical buckling of multilayered composite panels with cutouts

    NASA Technical Reports Server (NTRS)

    Noor, Ahmed K.; Starnes, James H., Jr.; Peters, Jeanne M.

    1994-01-01

    A study is made of the thermomechanical buckling of flat unstiffened composite panels with central circular cutouts. The panels are subjected to combined temperature changes and applied edge loading (or edge displacements). The analysis is based on a first-order shear deformation plate theory. A mixed formulation is used with the fundamental unknowns consisting of the generalized displacements and the stress resultants of the plate. Both the stability boundary and the sensitivity coefficients are evaluated. The sensitivity coefficients measure the sensitivity of the buckling response to variations in the different lamination and material parameters of the panel. Numerical results are presented showing the effects of the variations in the hole diameter, laminate stacking sequence, fiber orientation, and aspect ratio of the panel on the thermomechanical buckling response and its sensitivity coefficients.

  15. Thermomechanical buckling of multilayered composite panels with cutouts

    NASA Technical Reports Server (NTRS)

    Noor, Ahmed K.; Starnes, James H., Jr.; Peters, Jeanne M.

    1993-01-01

    A study is made of the thermomechanical buckling of flat unstiffened composite panels with central circular cutouts. The panels are subjected to combined temperature changes and applied edge loading (or edge displacements). The analysis is based on a first-order shear deformation plate theory. A mixed formulation is used with the fundamental unknowns consisting of the generalized displacements and the stress resultants of the plate. Both the stability boundary and the sensitivity coefficients are evaluated. The sensitivity coefficients measure the sensitivity of the buckling response to variations in the different lamination and material parameters of the panel. Numerical results are presented showing the effects of the variations in the hole diameter, laminate stacking sequence, fiber orientation, and aspect ratio of the panel on the thermomechanical buckling response and its sensitivity coefficients.

  16. Finite element buckling and postbuckling solutions for multilayered composite panels

    NASA Technical Reports Server (NTRS)

    Noor, Ahmed K.; Peters, Jeanne M.

    1995-01-01

    A study is made of the buckling and postbuckling responses of flat, unstiffened composite panels subjected to various combinations of mechanical and thermal loads. The analysis is based on a first-order shear deformation von Karman-type plate theory. A mixed formulation is used with the fundamental unknowns consisting of the strain components, stress resultants and the generalized displacements of the plate. The stability boundary, postbuckling response and the sensitivity coefficients are evaluated. The sensitivity coefficients measure the sensitivity of the buckling and postbuckling responses to variations in the different lamination and material parameters of the panel. Numerical results are presented for both solid panels and panels with central circular cutouts. The results show the effects of the variations in the fiber orientation angels, aspect ratio of the panel, and the hole diameter (for panels with cutouts) on the stability boundary, postbuckling response and sensitivity coefficients.

  17. Multilayered Glass Fibre-reinforced Composites In Rotational Moulding

    NASA Astrophysics Data System (ADS)

    Chang, W. C.; Harkin-Jones, E.; Kearns, M.; McCourt, M.

    2011-05-01

    The potential of multiple layer fibre-reinforced mouldings is of growing interest to the rotational moulding industry because of their cost/performance ratio. The particular problem that arises when using reinforcements in this process relate to the fact that the process is low shear and good mixing of resin and reinforcement is not optimum under those conditions. There is also a problem of the larger/heavier reinforcing agents segregating out of the powder to lay up on the inner part surface. In this study, short glass fibres were incorporated and distributed into a polymer matrix to produce fibre-reinforced polymer composites using the rotational moulding process and characterised in terms of morphology and mechanical properties.

  18. Method for fabricating composite carbon foam

    DOEpatents

    Mayer, Steven T.; Pekala, Richard W.; Kaschmitter, James L.

    2001-01-01

    Carbon aerogels used as a binder for granularized materials, including other forms of carbon and metal additives, are cast onto carbon or metal fiber substrates to form composite carbon thin film sheets. The thin film sheets are utilized in electrochemical energy storage applications, such as electrochemical double layer capacitors (aerocapacitors), lithium based battery insertion electrodes, fuel cell electrodes, and electrocapacitive deionization electrodes. The composite carbon foam may be formed by prior known processes, but with the solid particles being added during the liquid phase of the process, i.e. prior to gelation. The other forms of carbon may include carbon microspheres, carbon powder, carbon aerogel powder or particles, graphite carbons. Metal and/or carbon fibers may be added for increased conductivity. The choice of materials and fibers will depend on the electrolyte used and the relative trade off of system resistivity and power to system energy.

  19. Damage-Tolerant Composites Made By Stitching Carbon Fabrics

    NASA Technical Reports Server (NTRS)

    Dow, Marvin B.; Smith, Donald L.

    1992-01-01

    Work conducted at NASA Langley Research Center to investigate stitching combined with resin transfer molding to make composites more tolerant of damage and potentially cost competitive with metals. Composite materials tailored for damage tolerance by stitching layers of dry carbon fabric with closely spaced threads to provide reinforcement through thickness. Epoxy resin then infused into stitched preforms, and epoxy was cured. Various stitching patterns and thread materials evaluated by use of flat plate specimens. Also, blade-stiffened structural elements fabricated and tested. Stitched flat laminates showed outstanding damage tolerance, excellent compression strength in notched specimens, and acceptable fatigue behavior. Development of particular interest to aircraft and automotive industries.

  20. Finite element analysis of the stiffness of fabric reinforced composites

    NASA Technical Reports Server (NTRS)

    Foye, R. L.

    1992-01-01

    The objective of this work is the prediction of all three dimensional elastic moduli of textile fabric reinforced composites. The analysis is general enough for use with complex reinforcing geometries and capable of subsequent improvements. It places no restrictions on fabric microgeometry except that the unit cell be determinate and rectangular. The unit cell is divided into rectangular subcells in which the reinforcing geometries are easier to define and analyze. The analysis, based on inhomogeneous finite elements, is applied to a variety of weave, braid, and knit reinforced composites. Some of these predictions are correlated to test data.

  1. Fabrication of Carbon Nanotube - Chromium Carbide Composite Through Laser Sintering

    NASA Astrophysics Data System (ADS)

    Liu, Ze; Gao, Yibo; Liang, Fei; Wu, Benxin; Gou, Jihua; Detrois, Martin; Tin, Sammy; Yin, Ming; Nash, Philip; Tang, Xiaoduan; Wang, Xinwei

    2016-03-01

    Ceramics often have high hardness and strength, and good wear and corrosion resistance, and hence have many important applications, which, however, are often limited by their poor fracture toughness. Carbon nanotubes (CNTs) may enhance ceramic fracture toughness, but hot pressing (which is one typical approach of fabricating CNT-ceramic composites) is difficult to apply for applications that require localized heat input, such as fabricating composites as surface coatings. Laser beam may realize localized material sintering with little thermal effect on the surrounding regions. However, for the typical ceramics for hard coating applications (as listed in Ref.[1]), previous work on laser sintering of CNT-ceramic composites with mechanical property characterizations has been very limited. In this paper, research work has been reported on the fabrication and characterization of CNT-ceramic composites through laser sintering of mixtures of CNTs and chromium carbide powders. Under the studied conditions, it has been found that laser-sintered composites have a much higher hardness than that for plasma-sprayed composites reported in the literature. It has also been found that the composites obtained by laser sintering of CNTs and chromium carbide powder mixtures have a fracture toughness that is ~23 % higher than the material obtained by laser sintering of chromium carbide powders without CNTs.

  2. A new multilayered composite hollow fiber membrane for artificial lung.

    PubMed

    Kamo, J; Uchida, M; Hirai, T; Yosida, H; Kamada, K; Takemura, T

    1990-10-01

    The gas transfer performances in a gas/membrane/liquid system were investigated in detail with various membranes. It was found that the oxygen flux in the gas/membrane/liquid system was saturated when the oxygen flux (Fg-g) in the gas/membrane/gas system became more than 1.0 x 10(-5) cm3 (STP) cm-2s-1cm Hg-1 (Fcg-g). This was explained as follows: The resistance of a boundary layer at liquid phase is dominant, i.e., the membrane resistance is negligible in the region of Fg-g which is greater than Fcg-g. Consequently, Fg-g of the membrane should be designed to be greater than Fcg-g, in order to satisfy the gas transfer performance required for blood oxygenation. On the basis of the results above, we have developed a new three-layered composite hollow fiber membrane (MHF) consisting of an ultrathin polyurethane layer supported between two microporous polyethylene layers to prevent serum leakage. It was shown through the evaluation in vitro that MHF had good gas transfer performances for long-term perfusion, and no serum leakage was observed. These characteristics suggest that MHF is quite suitable for long-term usage such as extracorporeal membrane oxygenation (ECMO). PMID:2241604

  3. Sialon ceramic compositions and methods of fabrication

    DOEpatents

    O'Brien, Michael H.; Park, Blair H.

    1994-01-01

    A method of fabricating a SiAlON ceramic body includes: a) combining quantities of Si.sub.3 N.sub.4, Al.sub.2 O.sub.3 and CeO.sub.2 to produce a mixture; b) forming the mixture into a desired body shape; c) heating the body to a densification temperature of from about 1550.degree. C. to about 1850.degree. C.; c) maintaining the body at the densification temperature for a period of time effective to densify the body; d) cooling the densified body to a devitrification temperature of from about 1200.degree. C. to about 1400.degree. C.; and e) maintaining the densified body at the devitrification temperature for a period of time effective to produce a .beta.'-SiAlON crystalline phase in the body having elemental or compound form Ce incorporated in the .beta.'-SiAlON crystalline phase. Further, a SiAlON ceramic body comprises: a) an amorphous phase; and b) a crystalline phase, the crystalline phase comprising .beta.'-SiAlON having lattice substituted elemental or compound form Ce.

  4. Process for fabricating composite material having high thermal conductivity

    DOEpatents

    Colella, Nicholas J.; Davidson, Howard L.; Kerns, John A.; Makowiecki, Daniel M.

    2001-01-01

    A process for fabricating a composite material such as that having high thermal conductivity and having specific application as a heat sink or heat spreader for high density integrated circuits. The composite material produced by this process has a thermal conductivity between that of diamond and copper, and basically consists of coated diamond particles dispersed in a high conductivity metal, such as copper. The composite material can be fabricated in small or relatively large sizes using inexpensive materials. The process basically consists, for example, of sputter coating diamond powder with several elements, including a carbide forming element and a brazeable material, compacting them into a porous body, and infiltrating the porous body with a suitable braze material, such as copper-silver alloy, thereby producing a dense diamond-copper composite material with a thermal conductivity comparable to synthetic diamond films at a fraction of the cost.

  5. A theory of viscoplasticity for fabric-reinforced composites

    NASA Astrophysics Data System (ADS)

    Spencer, A. J. M.

    2001-11-01

    Some composite structures are constructed by impregnating sheets of fabric with a matrix material, and forming into a desired shape at a temperature at which the matrix flows easily. Here constitutive equations are formulated for flow of fabric-reinforced composite materials that exhibit viscoplastic response at the forming temperature. The theory is the analogue, for materials with material symmetries appropriate for fabric-reinforced materials, of the theory of Bingham solids for isotropic materials. The theory is formulated for general three-dimensional deformations, but simplifies greatly when specialised to the case of plane stress. In this case, the rheological behaviour is described by a single plasticity parameter and a single viscosity; these are functions of the current angle between the two families of fibres that form the fabric. The analysis is applied to the analysis of the 'picture-frame' experiment, and it is shown that this experiment provides a method of measuring the response functions. The effect of symmetry of the fabric architecture is considered, and it is found that for some practical fabric architectures the theory allows the possibility of different responses to in-plane shearing in different shearing directions, as has been observed in picture-frame experiments.

  6. Processes for fabricating composite reinforced material

    SciTech Connect

    Seals, Roland D.; Ripley, Edward B.; Ludtka, Gerard M.

    2015-11-24

    A family of materials wherein nanostructures and/or nanotubes are incorporated into a multi-component material arrangement, such as a metallic or ceramic alloy or composite/aggregate, producing a new material or metallic/ceramic alloy. The new material has significantly increased strength, up to several thousands of times normal and perhaps substantially more, as well as significantly decreased weight. The new materials may be manufactured into a component where the nanostructure or nanostructure reinforcement is incorporated into the bulk and/or matrix material, or as a coating where the nanostructure or nanostructure reinforcement is incorporated into the coating or surface of a "normal" substrate material. The nanostructures are incorporated into the material structure either randomly or aligned, within grains, or along or across grain boundaries.

  7. Mechanically fastened joints in woven fabric composites

    NASA Technical Reports Server (NTRS)

    Wilson, D. W.; Bozarth, M. J.; Pipes, R. B.

    1983-01-01

    Strength analysis for composite bolted joints involves the mating of a stress analysis with an appropriate mode specific failure criterion for each of the primary failure modes. The stress analysis and failure criteria are independent of each other and can be manipulated separately in order to optimize the strength analysis package formed by their coupling. Material properties tests were conducted on rubber toughened graphite-epoxy material to measure the basic strength and stiffness in the warp and fill directions and in shear. Test matrices are summarized for investigations of laminate configuration, stacking sequence, fastener diameter, edge distance, fastener half spacing, laminate thickness, and fastener torque. A three dimensional finite element analysis computer program was written and failure criteria for net tension, shearout, and bearing were determined.

  8. Freeform fabrication of polymer-matrix composite structures

    SciTech Connect

    Kaufman, S.G.; Spletzer, B.L.; Guess, T.L.

    1997-05-01

    The authors have developed, prototyped, and demonstrated the feasibility of a novel robotic technique for rapid fabrication of composite structures. Its chief innovation is that, unlike all other available fabrication methods, it does not require a mold. Instead, the structure is built patch by patch, using a rapidly reconfigurable forming surface, and a robot to position the evolving part. Both of these components are programmable, so only the control software needs to be changed to produce a new shape. Hence it should be possible to automatically program the system to produce a shape directly from an electronic model of it. It is therefore likely that the method will enable faster and less expensive fabrication of composites.

  9. Fabrication of Composite Combustion Chamber/Nozzle for Fastrac Engine

    NASA Technical Reports Server (NTRS)

    Lawrence, T.; Beshears, R.; Burlingame, S.; Peters, W.; Prince, M.; Suits, M.; Tillery, S.; Burns, L.; Kovach, M.; Roberts, K.

    2001-01-01

    The Fastrac Engine developed by the Marshall Space Flight Center for the X-34 vehicle began as a low cost engine development program for a small booster system. One of the key components to reducing the engine cost was the development of an inexpensive combustion chamber/nozzle. Fabrication of a regeneratively cooled thrust chamber and nozzle was considered too expensive and time consuming. In looking for an alternate design concept, the Space Shuttle's Reusable Solid Rocket Motor Project provided an extensive background with ablative composite materials in a combustion environment. An integral combustion chamber/nozzle was designed and fabricated with a silica/phenolic ablative liner and a carbon/epoxy structural overwrap. This paper describes the fabrication process and developmental hurdles overcome for the Fastrac engine one-piece composite combustion chamber/nozzle.

  10. Fabrication of Composite Combustion Chamber/Nozzle for Fastrac Engine

    NASA Technical Reports Server (NTRS)

    Lawerence, T.; Beshears, R.; Burlingame, S.; Peters, W.; Prince, M.; Suits, M.; Tillery, S.; Burns, L.; Kovach, M.; Roberts, K.; Clinton, R. G., Jr. (Technical Monitor)

    2000-01-01

    The Fastrac Engine developed by the Marshall Space Flight Center for the X-34 vehicle began as a low cost engine development program for a small booster system. One of the key components to reducing the engine cost was the development of an inexpensive combustion chamber/nozzle. Fabrication of a regeneratively cooled thrust chamber and nozzle was considered too expensive and time consuming. In looking for an alternate design concept, the Space Shuttle's Reusable Solid Rocket Motor Project provided an extensive background with ablative composite materials in a combustion environment. An integral combustion chamber/nozzle was designed and fabricated with a silica/phenolic ablative liner and a carbon/epoxy structural overwrap. This paper describes the fabrication process and developmental hurdles overcome for the Fastrac engine one-piece composite combustion chamber/nozzle.

  11. Using template/hotwire cutting to demonstrate moldless composite fabrication

    NASA Technical Reports Server (NTRS)

    Coleman, J. Mario

    1990-01-01

    The objective of this experiment is to provide a simple, inexpensive composite fabrication technique which can be easily performed with a minimum of equipment and facilities. This process eliminates expensive female molds and uses only male molds which are easily formed from foam blocks. Once the mold is shaped, it is covered with fiberglass and becomes a structural component of the product.

  12. Intumescent all-polymer multilayer nanocoating capable of extinguishing flame on fabric

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Cotton fabric was treated with flame-retardant coatings composed of poly (sodium phosphate), PSP, which acts as the acid source, and poly (allylamine), PAAm, which is used as the blowing agent, prepared via layer-by-layer (LbL) assembly. By applying these thin coating on fabric, after-glow is elimi...

  13. Fabrication and temperature-dependent magnetic properties of one-dimensional multilayer Au–Ni–Au–Ni–Au nanowires

    SciTech Connect

    Ishrat, S.; Maaz, K.; Lee, Kyu-Joon; Jung, Myung-Hwa; Kim, Gil-Ho

    2014-02-15

    Multilayer Au–Ni–Au–Ni–Au nanowires with a controlled diameter of ∼100 nm were synthesized by electrochemical deposition in porous alumina templates. The length of each Ni-segment was controlled up to ∼230 nm, while the length of the Au segment sandwiched between two Ni segments was ∼180 nm. X-ray diffraction patterns and energy-dispersive X-ray spectra confirmed the formation of purely crystalline nanowires. The magnetic properties of the multilayer Au–Ni–Au–Ni–Au nanowires were investigated in the temperature range 2–300 K. Room-temperature magnetic hysteresis confirmed the ferromagnetic nature of the nanowires. The plot of coercivity as a function of temperature (from 2 to 300 K) followed law applicable for ferromagnetic nanostructures. The magnetization tended to increase as the temperature decreased, following the modified Bloch's law similar to ferromagnetic nanoparticles. - Graphical abstract: (a) SEM image of Au–Ni–Au–Ni–Au nanowire with 230 nm Ni segment length and 180 nm Au sandwiched between Ni segments (b) Kneller's law (c) Bloch's law Display Omitted - Highlights: • Electrochemical fabrication of Au–Ni–Au–Ni–Au nanowires in alumina templates. • Formation of beadlike structure of Ni segments. • Coercivity versus T follows Kneller's law for ferromagnetic materials. • Magnetization as a function of temperature follows the modified Bloch's law.

  14. Steady-state heat conduction in multilayered composite plates and shells

    NASA Technical Reports Server (NTRS)

    Noor, A. K.; Burton, W. S.

    1991-01-01

    A study is made of a predictor-corrector procedure for the accurate determination of the temperature and heat flux distributions in thick multilayered composite plates and shells. A linear through-the-thickness temperature distribution is used in the predictor phase. The functional dependence of temperature on the thickness coordinate is then calculated a posteriori and used in the corrector phase. Extensive numerical results are presented for linear steady-state heat conduction problems, showing the effects of variation in the geometric and lamination parameters on the accuracy of the thermal response predictions of the predictor-corrector approach. Both antisymmetrically laminated anisotropic plates and multilayered orthotropic cylinders are considered. The solutions are assumed to be periodic in the surface coordinates. For each problem the standard of comparison is taken to be the analytic three-dimensional solution based on treating each layer as a homogeneous anisotropic medium. The potential of the predictor-corrector approach for predicting the thermal response of multilayered plates and shells with complicated geometry is discussed.

  15. Application of Reactive Ion Etching to the Fabrication of Microstructure on Mo/Si Multilayer

    NASA Astrophysics Data System (ADS)

    Le, Zi-chun; L, Dreeskornfeld; S, Rahn; R, Segler; U, Kleineberg; U, Heinzmann

    1999-09-01

    Mo/Si multilayer mirrors (30 periods, doublelayer thickness 7 nm) with the AZ-PF514 resist pattern whose smallest lines and spaces structure was 0.5 μm were etched by reactive ion etching (RIE) in a fluorinated plasma. The etch rate, selectivity and etch profile were investigated as a function of the gas mixture, pressure, and plasma rf power. The groove depth and the etch profile were investigated by an atomic force microscope before RIE, after RIE and after resist removal.

  16. Industry to Education Technical Transfer Program & Composite Materials. Composite Materials Course. Fabrication I Course. Fabrication II Course. Composite Materials Testing Course. Final Report.

    ERIC Educational Resources Information Center

    Massuda, Rachel

    These four reports provide details of projects to design and implement courses to be offered as requirements for the associate degree program in composites and reinforced plastics technology. The reports describe project activities that led to development of curricula for four courses: composite materials, composite materials fabrication I,…

  17. Fiber/matrix interfaces for SiC/SiC composites: Multilayer SiC coatings

    SciTech Connect

    Halverson, H.; Curtin, W.A.

    1996-08-01

    Tensile tests have been performed on composites of CVI SiC matrix reinforced with 2-d Nicalon fiber cloth, with either pyrolitic carbon or multilayer CVD SiC coatings [Hypertherm High-Temperature Composites Inc., Huntington Beach, CA.] on the fibers. To investigate the role played by the different interfaces, several types of measurements are made on each sample: (i) unload-reload hysteresis loops, and (ii) acoustic emission. The pyrolitic carbon and multilayer SiC coated materials are remarkably similar in overall mechanical responses. These results demonstrate that low-modulus, or compliant, interface coatings are not necessary for good composite performance, and that complex, hierarchical coating structures may possibly yield enhanced high-temperature performance. Analysis of the unload/reload hysteresis loops also indicates that the usual {open_quotes}proportional limit{close_quotes} stress is actually slightly below the stress at which the 0{degrees} load-bearing fibers/matrix interfaces slide and are exposed to atmosphere.

  18. Numerical simulation of shock initiation of Ni/Al multilayered composites

    SciTech Connect

    Sraj, Ihab; Knio, Omar M.; Specht, Paul E.; Thadhani, Naresh N.; Weihs, Timothy P.

    2014-01-14

    The initiation of chemical reaction in cold-rolled Ni/Al multilayered composites by shock compression is investigated numerically. A simplified approach is adopted that exploits the disparity between the reaction and shock loading timescales. The impact of shock compression is modeled using CTH simulations that yield pressure, strain, and temperature distributions within the composites due to the shock propagation. The resulting temperature distribution is then used as initial condition to simulate the evolution of the subsequent shock-induced mixing and chemical reaction. To this end, a reduced reaction model is used that expresses the local atomic mixing and heat release rates in terms of an evolution equation for a dimensionless time scale reflecting the age of the mixed layer. The computations are used to assess the effect of bilayer thickness on the reaction, as well as the impact of shock velocity and orientation with respect to the layering. Computed results indicate that initiation and evolution of the reaction are substantially affected by both the shock velocity and the bilayer thickness. In particular, at low impact velocity, Ni/Al multilayered composites with thick bilayers react completely in 100 ms while at high impact velocity and thin bilayers, reaction time was less than 100 μs. Quantitative trends for the dependence of the reaction time on the shock velocity are also determined, for different bilayer thickness and shock orientation.

  19. Multi-layer composite mechanical modeling for the inhomogeneous biofilm mechanical behavior.

    PubMed

    Wang, Xiaoling; Han, Jingshi; Li, Kui; Wang, Guoqing; Hao, Mudong

    2016-08-01

    Experiments showed that bacterial biofilms are heterogeneous, for example, the density, the diffusion coefficient, and mechanical properties of the biofilm are different along the biofilm thickness. In this paper, we establish a multi-layer composite model to describe the biofilm mechanical inhomogeneity based on unified multiple-component cellular automaton (UMCCA) model. By using our model, we develop finite element simulation procedure for biofilm tension experiment. The failure limit and biofilm extension displacement obtained from our model agree well with experimental measurements. This method provides an alternative theory to study the mechanical inhomogeneity in biological materials. PMID:27122202

  20. Nonlinear analysis for high-temperature multilayered fiber composite structures. M.S. Thesis; [turbine blades

    NASA Technical Reports Server (NTRS)

    Hopkins, D. A.

    1984-01-01

    A unique upward-integrated top-down-structured approach is presented for nonlinear analysis of high-temperature multilayered fiber composite structures. Based on this approach, a special purpose computer code was developed (nonlinear COBSTRAN) which is specifically tailored for the nonlinear analysis of tungsten-fiber-reinforced superalloy (TFRS) composite turbine blade/vane components of gas turbine engines. Special features of this computational capability include accounting of; micro- and macro-heterogeneity, nonlinear (stess-temperature-time dependent) and anisotropic material behavior, and fiber degradation. A demonstration problem is presented to mainfest the utility of the upward-integrated top-down-structured approach, in general, and to illustrate the present capability represented by the nonlinear COBSTRAN code. Preliminary results indicate that nonlinear COBSTRAN provides the means for relating the local nonlinear and anisotropic material behavior of the composite constituents to the global response of the turbine blade/vane structure.

  1. Nano-fabricated superconducting radio-frequency composites, method for producing nano-fabricated superconducting rf composites

    DOEpatents

    Norem, James H.; Pellin, Michael J.

    2013-06-11

    Superconducting rf is limited by a wide range of failure mechanisms inherent in the typical manufacture methods. This invention provides a method for fabricating superconducting rf structures comprising coating the structures with single atomic-layer thick films of alternating chemical composition. Also provided is a cavity defining the invented laminate structure.

  2. Development and fabrication of bismaleimide-graphite composites

    NASA Technical Reports Server (NTRS)

    Stenzenberger, H.; Herzog, M.; Roemer, W.; Scheiblich, R.

    1979-01-01

    The successful fabrication of high temperature resistant composites depends mainly on the processability of the resin binder matrix. For two new bismaleimide type resins the processing of graphite fabric prepregs to composites is described. One resin coded M 751 has to be processed from N-Methylpyrrolidone, the other resin evaluated is a so-called hot melt solvent-less system. Commercial T300/3000 Graphite fabrics were used as reinforcement. The M 751 - Resin is a press grade material and laminates are therefore moulded in high pressure conditions (400 N/sq cm). The solvent-less resin system H 795 is an autoclave grade material and can be cured at 40 N/sq cm. The cure cycles for both the press grade and the autoclave grade material (Fiberite W 143 fabric prepregs) are provided and the mechanical properties of laminates at low (23 C) and high (232 C) temperatures were measured. For comparison, the neat resin flexural properties are also presented. The water absorption for the neat resins and the graphite fabric laminates after a 1000 hour period was evaluated.

  3. Polyelectrolytes Multilayers to Modulate Cell Adhesion: A Study of the Influence of Film Composition and Polyelectrolyte Interdigitation on the Adhesion of the A549 Cell Line.

    PubMed

    Muzzio, Nicolás E; Pasquale, Miguel A; Gregurec, Danijela; Diamanti, Eleftheria; Kosutic, Marija; Azzaroni, Omar; Moya, Sergio E

    2016-04-01

    Polyelectrolyte multilayers (PEMs) with different polycation/polyanion pairs are fabricated by the layer-by-layer technique employing synthetic, natural, and both types of polyelectrolytes. The impact of the chemical composition of PEMs on cell adhesion is assessed by studying cell shape, spreading area, focal contacts, and cell proliferation for the A549 cell line. Cells exhibit good adhesion on PEMs containing natural polycations and poly(sodium 4-styrenesulfonate) (PSS) as polyanion, but limited adhesion is observed on PEMs fabricated from both natural polyelectrolytes. PEMs are then assembled, depositing a block of natural polyelectrolytes on top of a stiffer block with PSS as polyanion. Cell adhesion is enhanced on top of the diblock PEMs compared to purely natural PEMs. This fact could be explained by the interdigitation between polyelectrolytes from the two blocks. Diblock PEM assembly provides a simple means to tune cell adhesion on biocompatible PEMs.

  4. Fabrication of an Electrically-Resistive, Varistor-Polymer Composite

    PubMed Central

    Ahmad, Mansor Bin; Fatehi, Asma; Zakaria, Azmi; Mahmud, Shahrom; Mohammadi, Sanaz A.

    2012-01-01

    This study focuses on the fabrication and electrical characterization of a polymer composite based on nano-sized varistor powder. The polymer composite was fabricated by the melt-blending method. The developed nano-composite was characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), field emission scanning electron microscopy (FeSEM), and energy-dispersive X-ray spectroscopy (EDAX). The XRD pattern revealed the crystallinity of the composite. The XRD study also showed the presence of secondary phases due to the substitution of zinc by other cations, such as bismuth and manganese. The TEM picture of the sample revealed the distribution of the spherical, nano-sized, filler particles throughout the matrix, which were in the 10–50 nm range with an average of approximately 11 nm. The presence of a bismuth-rich phase and a ZnO matrix phase in the ZnO-based varistor powder was confirmed by FeSEM images and EDX spectra. From the current-voltage curves, the non-linear coefficient of the varistor polymer composite with 70 wt% of nano filler was 3.57, and its electrical resistivity after the onset point was 861 KΩ. The non-linear coefficient was 1.11 in the sample with 100 wt% polymer content. Thus, it was concluded that the composites established a better electrical non-linearity at higher filler amounts due to the nano-metric structure and closer particle linkages. PMID:23443085

  5. Multilayer theory for delamination analysis of a composite curved bar subjected to end forces and end moments

    NASA Technical Reports Server (NTRS)

    Ko, William L.; Jackson, Raymond H.

    1989-01-01

    A composite test specimen in the shape of a semicircular curved bar subjected to bending offers an excellent stress field for studying the open-mode delamination behavior of laminated composite materials. This is because the open-mode delamination nucleates at the midspan of the curved bar. The classical anisotropic elasticity theory was used to construct a multilayer theory for the calculations of the stress and deformation fields induced in the multilayered composite semicircular curved bar subjected to end forces and end moments. The radial location and intensity of the open-mode delamination stress were calculated and were compared with the results obtained from the anisotropic continuum theory and from the finite element method. The multilayer theory gave more accurate predictions of the location and the intensity of the open-mode delamination stress than those calculated from the anisotropic continuum theory.

  6. Iosipescu shear properties of graphite fabric/epoxy composite laminates

    NASA Technical Reports Server (NTRS)

    Walrath, D. E.; Adams, D. F.

    1985-01-01

    The Iosipescu shear test method is used to measure the in-plane and interlaminar shear properties of four T300 graphite fabric/934 epoxy composite materials. Different weave geometries tested include an Oxford weave, a 5-harness satin weave, an 8-harness satin weave, and a plain weave with auxiliary warp yarns. Both orthogonal and quasi-isotropic layup laminates were tested. In-plane and interlaminar shear properties are obtained for laminates of all four fabric types. Overall, little difference in shear properties attributable to the fabric weave pattern is observed. The auxiliary warp material is significantly weaker and less stiff in interlaminar shear parallel to its fill direction. A conventional strain gage extensometer is modified to measure shear strains for use with the Iosipescu shear test. While preliminary results are encouraging, several design iterations failed to produce a reliable shear transducer prototype. Strain gages are still the most reliable shear strain transducers for use with this test method.

  7. Design, fabrication and test of Load Bearing multilayer insulation to support a broad area cooled shield

    NASA Astrophysics Data System (ADS)

    Dye, S. A.; Johnson, W. L.; Plachta, D. W.; Mills, G. L.; Buchanan, L.; Kopelove, A. B.

    2014-11-01

    Improvements in cryogenic propellant storage are needed to achieve reduced or Zero Boil Off of cryopropellants, critical for long duration missions. Techniques for reducing heat leak into cryotanks include using passive multi-layer insulation (MLI) and vapor cooled or actively cooled thermal shields. Large scale shields cannot be supported by tank structural supports without heat leak through the supports. Traditional MLI also cannot support shield structural loads, and separate shield support mechanisms add significant heat leak. Quest Thermal Group and Ball Aerospace, with NASA SBIR support, have developed a novel Load Bearing multi-layer insulation (LBMLI) capable of self-supporting thermal shields and providing high thermal performance. We report on the development of LBMLI, including design, modeling and analysis, structural testing via vibe and acoustic loading, calorimeter thermal testing, and Reduced Boil-Off (RBO) testing on NASA large scale cryotanks. LBMLI uses the strength of discrete polymer spacers to control interlayer spacing and support the external load of an actively cooled shield and external MLI. Structural testing at NASA Marshall was performed to beyond maximum launch profiles without failure. LBMLI coupons were thermally tested on calorimeters, with superior performance to traditional MLI on a per layer basis. Thermal and structural tests were performed with LBMLI supporting an actively cooled shield, and comparisons are made to the performance of traditional MLI and thermal shield supports. LBMLI provided a 51% reduction in heat leak per layer over a previously tested traditional MLI with tank standoffs, a 38% reduction in mass, and was advanced to TRL5. Active thermal control using LBMLI and a broad area cooled shield offers significant advantages in total system heat flux, mass and structural robustness for future Reduced Boil-Off and Zero Boil-Off cryogenic missions with durations over a few weeks.

  8. Fabrication of Composite Material Using Gettou Fiber by Injection Molding

    NASA Astrophysics Data System (ADS)

    Setsuda, Roy; Fukumoto, Isao; Kanda, Yasuyuki

    This study investigated the mechanical properties of composite using gettou (shell ginger) fiber as reinforcement fabricated from injection molding. Gettou fiber is a natural fiber made from gettou, a subtropical plant that is largely abundant in Okinawa, Japan. We used the stem part of gettou plant and made the gettou fiber by crushing the stem. The composite using gettou fiber contributed to low shrinkage ratio, high bending strength and high flexural modulus. The mechanical strength of composite using long gettou fiber showed higher value than composite using short gettou fiber. Next, because gettou is particularly known for its anti-mold characteristic, we investigated the characteristic in gettou plastic composite. The composite was tested against two molds: aspergillius niger and penicillium funiculosum. The 60% gettou fiber plastic composite was found to satisfy the JISZ2801 criterion. Finally, in order to predict the flexural modulus of composite using gettou fiber by Halpin-Tsai equation, the tensile elastic modulus of single gettou fiber was measured. The tendency of the experimental results of composite using gettou fiber was in good agreement with Halpin-Tsai equation.

  9. Supercapacitors based on carbon nanotube fuzzy fabric structural composites

    NASA Astrophysics Data System (ADS)

    Alresheedi, Bakheet Awad

    Supercapacitors used in conjunction with batteries offer a solution to energy storage and delivery problems in systems where high power output is required, such as in fully electric cars. This project aimed to enhance current supercapacitor technology by fabricating activated carbon on a substrate consisting of carbon nanotubes (CNTs) grown on a carbon fiber fabric (fuzzy fabric). The fuzzy surface of CNTs lowers electrical resistance and increases porosity, resulting in a flexible fabric with high specific capacitance. Experimental results confirm that the capacitance of activated carbon fabricated on the fuzzy fiber composite is significantly higher than when activated carbon is formed simply on a bare carbon fiber substrate, indicating the usefulness of CNTs in supercapacitor technology. The fabrication of the fuzzy fiber based carbon electrode was fairly complex. The processing steps included composite curing, stabilization, carbonization and activation. Ratios of the three basic ingredients for the supercapacitor (fiber, CNT and polymer matrix) were investigated through experimentation and Grey relational analysis. The aim of Grey relational analysis was to examine factors that affect the overall performance of the supercapacitor. It is based on finding relationships in both independent and interrelated data series (parameters). Using this approach, it was determined that the amount of CNTs on the fiber surface plays a major role in the capacitor properties. An increased amount of CNTs increases the surface area and electrical conductivity of the substrate, while also reducing the required time of activation. Technical advances in the field of Materials and Structures are usually focused on attaining superior performance while reducing weight and cost. To achieve such combinations, multi-functionality has become essential; namely, to reduce weight by imparting additional functions simultaneously to a single material. In this study, a structural composite with

  10. A preliminary study on the synthesis and characterization of multilayered Ag/Co magnetic nanowires fabricated via the electrodeposition method.

    PubMed

    Peng, Cheng-Hsiung; Wu, Tsung-Yung; Hwang, Chyi-Ching

    2013-01-01

    A single-bath electrodeposition method was developed to integrate multilayer Ag/Co nanowires with a commercial anodic alumina oxide (AAO) template with a pore diameter of 100-200 nm. An electrolyte system containing silver nitride and cobalt sulfide was studied using cyclic voltammetry, and the electrodeposition rate was varied to optimize the electrodeposition conditions. A constant stepwise potential and a variable cation ratio of [Co²⁺]/[Ag⁺] were used during electrodeposition. After the dissolution of the template in aqueous NaOH solution, multilayered Ag/Co nanowires were obtained with a composition of [Co]/[Ag₈₀Co₂₀], as identified by XRD and TEM, when [Co²⁺]/[Ag⁺] = 150. By annealing at 200°C for 1 h, uniformly structured (Co₉₉.₅₇/Ag₁₀₀) nanowires were obtained. Compared with pure Co nanowires, the magnetic hysteresis loops showed a greater magnetic anisotropy for (Co₉₉.₅₇/Ag₁₀₀) nanowires than for pure Co nanowires, corresponding to a change in the easy axis upon magnetization.

  11. LOW COST MULTI-LAYER FABRICATION METHOD FOR SOLID OXIDE FUEL CELLS (SOFC)

    SciTech Connect

    Dr. Christopher E. Milliken; Dr. Robert C. Ruhl

    2001-05-16

    Under this program, Technology Management, Inc, is evaluating the economic advantages of a multi-pass printing process on the costs of fabricating planar solid oxide fuel cell stacks. The technique, still unproven technically, uses a ''green-field'' or build-up approach. Other more mature processes were considered to obtain some baseline assumptions. Based on this analysis, TMI has shown that multi-pass printing can offer substantial economic advantages over many existing fabrication processes and can reduce costs. By impacting overall production costs, the time is compressed to penetrate early low volume niche markets and more mature high-volume market applications.

  12. Nanosilica-Chitosan Composite Coating on Cotton Fabrics

    NASA Astrophysics Data System (ADS)

    Maharani, Dina Kartika; Kartini, Indriana; Aprilita, Nurul Hidayat

    2010-10-01

    Nanosilica-chitosan composite coating on cotton fabrics has been prepared by sol-gel method. The sol-gel procedure allows coating of material on nanometer scale, which several commonly used coating procedure cannot achieve. In addition, sol-gel coating technique can be applied to system without disruption of their structure functionaly. The coating were produced via hidrolysis and condensation of TEOS and GPTMS and then mixed with chitosan. The composite coating on cotton fabrics were characterized with X-Ray Diffraction and Scanning Electron microscopy (SEM) method. The result showed that the coating not changed or disrupted the cotton stucture. The coating result in a clear transparent thin layer on cotton surface. The nanocomposite coating has new applications in daily used materials, especially those with low heat resistance, such as textiles and plastics, and as an environmentally friendly water-repellent substitute for fluorine compounds.

  13. Ceramic matrix composite article and process of fabricating a ceramic matrix composite article

    DOEpatents

    Cairo, Ronald Robert; DiMascio, Paul Stephen; Parolini, Jason Robert

    2016-01-12

    A ceramic matrix composite article and a process of fabricating a ceramic matrix composite are disclosed. The ceramic matrix composite article includes a matrix distribution pattern formed by a manifold and ceramic matrix composite plies laid up on the matrix distribution pattern, includes the manifold, or a combination thereof. The manifold includes one or more matrix distribution channels operably connected to a delivery interface, the delivery interface configured for providing matrix material to one or more of the ceramic matrix composite plies. The process includes providing the manifold, forming the matrix distribution pattern by transporting the matrix material through the manifold, and contacting the ceramic matrix composite plies with the matrix material.

  14. Influence of constituent properties and geometric form on behavior of woven fabric reinforced composites

    NASA Technical Reports Server (NTRS)

    Pipes, R. B.; Wilson, D. W.

    1984-01-01

    Th potential for woven fabric composite forms to increase the interlaminar strength and toughness properties of laminated composite septems is studied. Experimental and analytical studies were performed on a z-axis fabric.

  15. Experimental Verification of Coupled Stiffness Matrix in Multilayer Composite Structure with Complex Curvature

    NASA Astrophysics Data System (ADS)

    Jang, Jun Hwan; Kim, Jae Hoon

    The paper presents an experimental verification for calculating coupled stiffness matrix in complex curvature composite structure. The results of the analytical procedure using Variational Asymptotic Beam Sectional Analysis also indicate that the calculation of 2-D, beam, cross-sectional properties can then be incorporated into and 1-D beam analysis expressed coupled stiffness matrix. This paper presents the 2-D cross-sectional analysis of active anisotropic beams. Comparison between the analytical and experimental results shows that the proposed analytical procedure can provide an accurate and efficient prediction of the both deflection and flexural stiffness of multilayer composite slender structure. Verified comparison results can be used to efficiently design accurate complex slender structure properties for preliminary design and optimization.

  16. Analysis of woven fabrics for reinforced composite materials

    NASA Technical Reports Server (NTRS)

    Dow, Norris F.; Ramnath, V.; Rosen, B. Walter

    1987-01-01

    The use of woven fabrics as reinforcements for composites is considered. Methods of analysis of properties are reviewed and extended, with particular attention paid to three-dimensional constructions having through-the-thickness reinforcements. Methodology developed is used parametrically to evaluate the performance potential of a wide variety of reinforcement constructions including hybrids. Comparisons are made of predicted and measured properties of representative composites having biaxial and triaxial woven, and laminated tape lay-up reinforcements. Overall results are incorporated in advanced weave designs.

  17. Fabrication of magnetic shape memory alloy/polymer composites

    NASA Astrophysics Data System (ADS)

    Ham-Su, R.; Healey, J. P.; Underhill, R. S.; Farrell, S. P.; Cheng, L. M.; Hyatt, C. V.; Rogge, R.; Gharghouri, M. A.

    2005-05-01

    NiMnGa-based magnetic shape memory (MSM) alloys have attained magnetic-field-induced strains up to approximately 10%, making them very attractive for a variety of applications. However, for applications that require the use of an alternating magnetic field, eddy current losses can be significant. Also, NiMnGa-based MSM alloys' fracture toughness is relatively low. Using these materials in the form of particles embedded in a polymer matrix composite could mitigate these limitations. Since the MSM effect is anisotropic, the crystallographic texture of the particles in the composites is of great interest. In this work, a procedure for fabricating NiMnGa-based MSMA/elastomer composites is described. Processing routes for optimizing the crystallographic texture in the composites are considered.

  18. Enhanced pervaporation performance of multi-layer PDMS/PVDF composite membrane for ethanol recovery from aqueous solution.

    PubMed

    Zhan, Xia; Li, Jiding; Huang, Junqi; Chen, Cuixian

    2010-01-01

    Multi-layer PDMS/PVDF composite membrane with an alternative PDMS/PVDF/non-woven-fiber/PVDF/PDMS configuration was prepared in this paper. The porous PVDF substrate was obtained by casting PVDF solution on both sides of non-woven fiber with immersion precipitation phase inversion method. Polydimethylsiloxane (PDMS) was then cured by phenyltrimethoxylsilane (PTMOS) and coated onto the surface of porous PVDF substrate one layer by the other to obtain multi-layer PDMS/PVDF composite membrane. The multi-layer composite membrane was used for ethanol recovery from aqueous solution by pervaporation, and exhibited enhanced separation performance compared with one side PDMS/PVDF composite membranes, especially in the low ethanol concentration range. The maximum separation factor of multi-layer PDMS/PVDF composite membrane was obtained at 60 degrees C, and the total flux increased exponentially along with the increase of temperature. The composite membrane gave the best pervaporation performance with a separation factor of 15, permeation rate of 450 g/m(2)h with a 5 wt.% ethanol concentration at 60 degrees C.

  19. Fabrication of Mo/Cu Multilayer and Bilayer Transition Edge Sensors

    SciTech Connect

    Ali, Z A; Drury, O B; Cunningham, M F; Chesser, J M; Barbee Jr., T W; Friedrich, S

    2004-09-30

    We are developing cryogenic high-resolution x-ray, {gamma}-ray and neutron spectrometers based on superconducting Mo/Cu transition edge sensors. Here we discuss the sensor design for different applications, present the photolithographic fabrication techniques, and outline future detector development to increase spectrometer sensitivity.

  20. Comparison and preparation of multilayered polylactic acid fabric strengthen calcium phosphate-based bone substitutes for orthopedic applications.

    PubMed

    Chen, Wen-Cheng; Ko, Chia-Ling; Yang, Jia-Kai; Wu, Hui-Yu; Lin, Jia-Horng

    2016-03-01

    An attempt to maintain the three-dimensional space into restorative sites through the conveniently pack porous fillers are general used strategy. Advancement in the manufacturing protective shells in the scaffolds, which would be filled with brittle ceramic grafts for the development of highly connective pores provides the approach to solve crack problem for generating the tissues. Therefore, multilayered braided and alkalized poly(lactic acid) (PLA) composites with calcium phosphate bone cement (CPC) were synthesized and compared. The PLA/CPC composites were divided into various groups according to a series of heat-treatment temperatures (100-190 °C) and periods (1-3 h) and then characterized. The effects of 24-h immersion on the strength decay resistance of the samples were compared. Results showed that the residual oil capped on the surfaces of alkalized PLA braid was removed, and the structure was unaltered. However, the reduced tensile stress of alkalized PLA braids was due to ester-group formation by hydrolysis. Mechanical test results of PLA/CPC composites showed that the strength significantly increased after heat treatment, except when the heating temperature was higher than the PLA melting point at approximately 160-170 °C. The degree of PLA after recrystallization became higher than that of unheated composites, thereby leading to reduced strength and toughness of the specimen. Braiding fibers of biodegradable PLA reinforced and toughened the structure particularly of the extra-brittle material of thin-sheet CPC after implantation.

  1. Fabrication of Fiber-Reinforced Celsian Matrix Composites

    NASA Technical Reports Server (NTRS)

    Bansal, Narottam P.; Setlock, John A.

    2000-01-01

    A method has been developed for the fabrication of small diameter, multifilament tow fiber reinforced ceramic matrix composites. Its application has been successfully demonstrated for the Hi-Nicalon/celsian system. Strong and tough celsian matrix composites, reinforced with BN/SiC-coated Hi-Nicalon fibers, have been fabricated by infiltrating the fiber tows with the matrix slurry, winding the tows on a drum, cutting and stacking of the prepreg tapes in the desired orientation, and hot pressing. The monoclinic celsian phase in the matrix was produced in situ, during hot pressing, from the 0.75BaO-0.25SrO-Al2O3-2SiO2 mixed precursor synthesized by solid state reaction from metal oxides. Hot pressing resulted in almost fully dense fiber-reinforced composites. The unidirectional composites having approx. 42 vol% of fibers exhibited graceful failure with extensive fiber pullout in three-point bend tests at room temperature. Values of yield stress and strain were 435 +/- 35 MPa and 0.27 +/- 0.01 percent, respectively, and ultimate strengths of 900 +/- 60 MPa were observed. The Young's modulus of the composites was measured to be 165 +/- 5 GPa.

  2. Evaluation of Double-Vacuum-Bag Process For Composite Fabrication

    NASA Technical Reports Server (NTRS)

    Hou, T. H.; Jensen, B. J.

    2004-01-01

    A non-autoclave vacuum bag process using atmospheric pressure alone that eliminates the need for external pressure normally supplied by an autoclave or a press is an attractive method for composite fabrication. This type of process does not require large capital expenditures for tooling and processing equipment. In the molding cycle (temperature/pressure profile) for a given composite system, the vacuum application point has to be carefully selected to achieve the final consolidated laminate net shape and resin content without excessive resin squeeze-out. The traditional single-vacuum- bag (SVB) process is best suited for molding epoxy matrix based composites because of their superior flow and the absence of reaction by-products or other volatiles. Other classes of materials, such as polyimides and phenolics, generate water during cure. In addition, these materials are commonly synthesized as oligomers using solvents to facilitate processability. Volatiles (solvents and reaction byproducts) management therefore becomes a critical issue. SVB molding, without additional pressure, normally fails to yield void-free quality composites for these classes of resin systems. A double-vacuum- bag (DVB) process for volatile management was envisioned, designed and built at the NASA Langley Research Center. This experimental DVB process affords superior volatiles management compared to the traditional SVB process. Void-free composites are consistently fabricated as measured by C-scan and optical photomicroscopy for high performance polyimide and phenolic resins.

  3. Application of Pi Preform Composite Joints in Fabrication of NASA Composite Crew Module Demonstration Structure

    NASA Technical Reports Server (NTRS)

    Higgins, John E.; Pelham, Larry

    2008-01-01

    This paper will describe unique and extensive use of pre-woven and impregnated pi cross-sections in fabrication of a carbon composite demonstration structure for the Composite Crew Module (CCM) Program. The program is managed by the NASA Safety and Engineering Center with participants from ten NASA Centers and AFRL. Multiple aerospace contractors are participating in the design development, tooling and fabrication effort as well. The goal of the program is to develop an agency wide design team for composite habitable spacecraft. The specific goals for this development project are: a) To gain hands on experience in design, building and testing a composite crew module. b) To validate key assumptions by resolving composite spacecraft design details through fabrication and testing of hardware. This paper will focus on the design and fabrication issues supporting selection of the Lockheed Martin patented Pi pre-form to provide sound composite joints a numerous locations in the structure. This abstract is based on Preliminary Design data. The final design will continue to evolve through the fall of 2007 with fabrication mostly completed by conference date.

  4. Composite nuclear fuel fabrication methodology for gas fast reactors

    NASA Astrophysics Data System (ADS)

    Vasudevamurthy, Gokul

    An advanced fuel form for use in Gas Fast Reactors (GFR) was investigated. Criteria for the fuel includes operation at high temperature (˜1400°C) and high burnup (˜150 MWD/MTHM) with effective retention of fission products even during transient temperatures exceeding 1600°C. The GFR fuel is expected to contain up to 20% transuranics for a closed fuel cycle. Earlier evaluations of reference fuels for the GFR have included ceramic-ceramic (cercer) dispersion type composite fuels of mixed carbide or nitride microspheres coated with SiC in a SiC matrix. Studies have indicated that ZrC is a potential replacement for SiC on account of its higher melting point, increased fission product corrosion resistance and better chemical stability. The present work investigated natural uranium carbide microspheres in a ZrC matrix instead of SiC. Known issues of minor actinide volatility during traditional fabrication procedures necessitated the investigation of still high temperature but more rapid fabrication techniques to minimize these anticipated losses. In this regard, fabrication of ZrC matrix by combustion synthesis from zirconium and graphite powders was studied. Criteria were established to obtain sufficient matrix density with UC microsphere volume fractions up to 30%. Tests involving production of microspheres by spark erosion method (similar to electrodischarge machining) showed the inability of the method to produce UC microspheres in the desired range of 300 to 1200 mum. A rotating electrode device was developed using a minimum current of 80A and rotating at speeds up to 1500 rpm to fabricate microspheres between 355 and 1200 mum. Using the ZrC process knowledge, UC electrodes were fabricated and studied for use in the rotating electrode device to produce UC microspheres. Fabrication of the cercer composite form was studied using microsphere volume fractions of 10%, 20%, and 30%. The macrostructure of the composite and individual components at various stages were

  5. Effect of a ductility layer on the tensile strength of TiAl-based multilayer composite sheets prepared by EB-PVD

    SciTech Connect

    Zhang, Rubing; Zhang, Yaoyao; Liu, Qiang; Chen, Guiqing; Zhang, Deming

    2014-09-15

    TiAl/Nb and TiAl/NiCoCrAl laminate composite sheets with a thickness of 0.4–0.6 mm and dimensions of 150 mm × 100 mm were successfully fabricated by electron beam physical vapor deposition. The microstructures of the sheets were examined, and their mechanical properties were compared with those of TiAl monolithic sheet produced by electron beam physical vapor deposition. Tensile testing was performed at room temperature and 750 °C, and the fracture surfaces were examined by scanning electron microscopy. Among the three microlaminate sheets, the TiAl/NiCoCrAl micro-laminate sheet had the best comprehensive properties at room temperature, and the TiAl/Nb micro-laminate sheet showed the ideal high-temperature strength and plasticity at 750 °C. The result was discussed in terms of metal strengthening mechanism. - Highlights: • TiAl-based multilayer foils was fabricated successfully by using EB-PVD method; • The tensile properties and micro-fracture morphologies of the sheet were investigated; • The deformation behavior of the multilayer foils was discussed.

  6. Surface Modification and Characterisation of Silk Fibroin Fabric Produced by the Layer-by-Layer Self-Assembly of Multilayer Alginate/Regenerated Silk Fibroin

    PubMed Central

    Shen, Gaotian; Hu, Xingyou; Guan, Guoping; Wang, Lu

    2015-01-01

    Silk-based medical products have a long history of use as a material for surgical sutures because of their desirable mechanical properties. However, silk fibroin fabric has been reported to be haemolytic when in direct contact with blood. The layer-by-layer self-assembly technique provides a method for surface modification to improve the biocompatibility of silk fibroin fabrics. Regenerated silk fibroin and alginate, which have excellent biocompatibility and low immunogenicity, are outstanding candidates for polyelectrolyte deposition. In this study, silk fabric was degummed and positively charged to create a silk fibroin fabric that could undergo self-assembly. The multilayer self-assembly of the silk fibroin fabric was achieved by alternating the polyelectrolyte deposition of a negatively charged alginate solution (pH = 8) and a positively charged regenerated silk fibroin solution (pH = 2). Finally, the negatively charged regenerated silk fibroin solution (pH = 8) was used to assemble the outermost layer of the fabric so that the surface would be negatively charged. A stable structural transition was induced using 75% ethanol. The thickness and morphology were characterised using atomic force microscopy. The properties of the self-assembled silk fibroin fabric, such as the bursting strength, thermal stability and flushing stability, indicated that the fabric was stable. In addition, the cytocompatibility and haemocompatibility of the self-assembled silk fibroin fabrics were evaluated. The results indicated that the biocompatibility of the self-assembled multilayers was acceptable and that it improved markedly. In particular, after the self-assembly, the fabric was able to prevent platelet adhesion. Furthermore, other non-haemolytic biomaterials can be created through self-assembly of more than 1.5 bilayers, and we propose that self-assembled silk fibroin fabric may be an attractive candidate for anticoagulation applications and for promoting endothelial cell

  7. Estimation of Complex Permittivity of Composite Multilayer Material at Microwave Frequency Using Waveguide Measurements

    NASA Technical Reports Server (NTRS)

    Deshpande, Manohar D.; Dudley, Kenneth

    2003-01-01

    A simple method is presented to estimate the complex dielectric constants of individual layers of a multilayer composite material. Using the MatLab Optimization Tools simple MatLab scripts are written to search for electric properties of individual layers so as to match the measured and calculated S-parameters. A single layer composite material formed by using materials such as Bakelite, Nomex Felt, Fiber Glass, Woven Composite B and G, Nano Material #0, Cork, Garlock, of different thicknesses are tested using the present approach. Assuming the thicknesses of samples unknown, the present approach is shown to work well in estimating the dielectric constants and the thicknesses. A number of two layer composite materials formed by various combinations of above individual materials are tested using the present approach. However, the present approach could not provide estimate values close to their true values when the thicknesses of individual layers were assumed to be unknown. This is attributed to the difficulty in modelling the presence of airgaps between the layers while doing the measurement of S-parameters. A few examples of three layer composites are also presented.

  8. Fabrication of optical multilayer for two-color phase plate in super-resolution microscope

    SciTech Connect

    Iketaki, Yoshinori; Kitagawa, Katsuichi; Hidaka, Kohjiro; Kato, Naoki; Hirabayashi, Akira; Bokor, Nandor

    2014-07-15

    In super-resolution microscopy based on fluorescence depletion, the two-color phase plate (TPP) is an indispensable optical element, which can independently control the phase shifts for two beams of different color, i.e., the pump and erase beams. By controlling a phase shift of the erase beam through the TPP, the erase beam can be modulated into a doughnut shape, while the pump beam maintains the initial Gaussian shape. To obtain a reliable optical multiplayer (ML) for the TPP, we designed a ML with only two optical layers by performing numerical optimization. The measured phase shifts generated by the fabricated ML using interferometry correspond to the design values. The beam profiles in the focal plane are also consistent with theoretical results. Although the fabricated ML consists of only two optical layers, the ML can provide a suitable phase modulation function for the TPP in a practical super-resolution microscope.

  9. Fabrication of optical multilayer for two-color phase plate in super-resolution microscope

    NASA Astrophysics Data System (ADS)

    Iketaki, Yoshinori; Kitagawa, Katsuichi; Hidaka, Kohjiro; Kato, Naoki; Hirabayashi, Akira; Bokor, Nandor

    2014-07-01

    In super-resolution microscopy based on fluorescence depletion, the two-color phase plate (TPP) is an indispensable optical element, which can independently control the phase shifts for two beams of different color, i.e., the pump and erase beams. By controlling a phase shift of the erase beam through the TPP, the erase beam can be modulated into a doughnut shape, while the pump beam maintains the initial Gaussian shape. To obtain a reliable optical multiplayer (ML) for the TPP, we designed a ML with only two optical layers by performing numerical optimization. The measured phase shifts generated by the fabricated ML using interferometry correspond to the design values. The beam profiles in the focal plane are also consistent with theoretical results. Although the fabricated ML consists of only two optical layers, the ML can provide a suitable phase modulation function for the TPP in a practical super-resolution microscope.

  10. Low Temperature Thermal Conductivity of Woven Fabric Glass Fibre Composites

    SciTech Connect

    Kanagaraj, S.; Pattanayak, S.

    2004-06-28

    Fibre reinforced composites are replacing conventional materials due to its compatible and superior properties at low temperatures. Transverse thermal conductivity of plain fabric E-glass/Epoxy composites with the fibre concentrations of 32.5%, 35.2%, 39.2% and 48.9% has been studied in a GM-refrigerator based experimental setup using guarded hotplate technique. Experiments are carried out with the sets of stability criteria. This paper presents the investigation of the influence of the fibre concentration and temperature on the thermal conductivity of fabric composites from 30 K to 300K. It is observed from the experimental results that thermal conductivity increases with the increase of temperature and also with fibre concentration with different rate in different temperature range. The series model has been used to predict the thermal conductivity and compared with the experimental results. It is observed that below the crossover temperature of the composites, which varies from 150-225K depending upon their fibre concentration, the experimental results are within 10% with that of predicted values. The possible causes of variation are analyzed. The physical phenomenon behind the temperature dependence of thermal conductivity is discussed in detail.

  11. Freestanding and Reactive Thin Films Fabricated by Covalent Layer-by-Layer Assembly and Subsequent Lift-Off of Azlactone-Containing Polymer Multilayers

    PubMed Central

    Buck, Maren E.

    2010-01-01

    We report an approach to the fabrication of freestanding and amine-reactive thin films that is based on the reactive layer-by-layer assembly and subsequent lift-off of azlactone-containing polymer multilayers. We demonstrate that covalently crosslinked multilayers fabricated using the azlactone-functionalized polymer poly(2-vinyl-4,4-dimethylazlactone) (PVDMA) and a primary amine-containing polymer [poly(ethyleneimine) (PEI)] can be delaminated from planar glass and silicon surfaces by immersion in mildly acidic aqueous environments to yield flexible freestanding membranes. These freestanding membranes are robust and can withstand exposure to strong acid, strong base, or incubation in high ionic strength solutions that typically lead to the disruption and erosion of polymer multilayers assembled by reversible weak interactions (e.g., ‘polyelectrolyte multilayers’ assembled by electrostatic interactions or hydrogen bonding). We demonstrate further that these PEI/PVDMA assemblies contain residual reactive azlactone functionality that can be exploited to chemically modify the films (either directly after fabrication or after they have been lifted off of the substrates on which they were fabricated) using a variety of amine-functionalized small molecules. These freestanding membranes can also be transferred readily onto other objects (for example, onto the surfaces of planar substrates containing holes or pores) to fabricate suspended polymer membranes and other film-functionalized interfaces. In addition to planar, two-dimensional freestanding films, this approach can be used to fabricate and isolate three-dimensional freestanding membranes (e.g., curved films or tubes) by layer-by-layer assembly on, and subsequent lift-off from, the surfaces of topologically complex substrates (e.g., the curved ends of glass tubing, etc.). The results of this investigation, when combined, suggest the basis of methods for the fabrication of stable, chemically-reactive, and

  12. Improved thermoelectric power output from multilayered polyethylenimine doped carbon nanotube based organic composites

    SciTech Connect

    Hewitt, Corey A.; Montgomery, David S.; Barbalace, Ryan L.; Carlson, Rowland D.; Carroll, David L.

    2014-05-14

    By appropriately selecting the carbon nanotube type and n-type dopant for the conduction layers in a multilayered carbon nanotube composite, the total device thermoelectric power output can be increased significantly. The particular materials chosen in this study were raw single walled carbon nanotubes for the p-type layers and polyethylenimine doped single walled carbon nanotubes for the n-type layers. The combination of these two conduction layers leads to a single thermocouple Seebeck coefficient of 96 ± 4 μVK{sup −1}, which is 6.3 times higher than that previously reported. This improved Seebeck coefficient leads to a total power output of 14.7 nW per thermocouple at the maximum temperature difference of 50 K, which is 44 times the power output per thermocouple for the previously reported results. Ultimately, these thermoelectric power output improvements help to increase the potential use of these lightweight, flexible, and durable organic multilayered carbon nanotube based thermoelectric modules in low powered electronics applications, where waste heat is available.

  13. Improved thermoelectric power output from multilayered polyethylenimine doped carbon nanotube based organic composites

    NASA Astrophysics Data System (ADS)

    Hewitt, Corey A.; Montgomery, David S.; Barbalace, Ryan L.; Carlson, Rowland D.; Carroll, David L.

    2014-05-01

    By appropriately selecting the carbon nanotube type and n-type dopant for the conduction layers in a multilayered carbon nanotube composite, the total device thermoelectric power output can be increased significantly. The particular materials chosen in this study were raw single walled carbon nanotubes for the p-type layers and polyethylenimine doped single walled carbon nanotubes for the n-type layers. The combination of these two conduction layers leads to a single thermocouple Seebeck coefficient of 96 ± 4 μVK-1, which is 6.3 times higher than that previously reported. This improved Seebeck coefficient leads to a total power output of 14.7 nW per thermocouple at the maximum temperature difference of 50 K, which is 44 times the power output per thermocouple for the previously reported results. Ultimately, these thermoelectric power output improvements help to increase the potential use of these lightweight, flexible, and durable organic multilayered carbon nanotube based thermoelectric modules in low powered electronics applications, where waste heat is available.

  14. Transverse shear stresses and their sensitivity coefficients in multilayered composite panels

    NASA Technical Reports Server (NTRS)

    Noor, Ahmed K.; Kim, Yong H.; Peters, Jeanne M.

    1994-01-01

    A computational procedure is presented for the accurate determination of transverse shear stresses and their sensitivity coefficients in flat multilayered composite panels subjected to mechanical and thermal loads. The sensitivity coefficients measure the sensitivity of the transverse shear stresses to variations in the different lamination and material parameters of the panel. The panel is discretized by using either a three-field mixed finite element model based on a two-dimensional first- order shear deformation plate theory or a two-field degenerate solid element with each of the displacement components having a linear variation throughout the thickness of the laminate. The evaluation of transverse shear stresses can be conveniently divided into two phases. The first phase consists of using a superconvergent recovery technique for evaluating the in-plane stresses in the different layers. In the second phase, the transverse shear stresses are evaluated by using piecewise integration, in the thickness direction, of the three-dimensional equilibrium equations. The same procedure is used for evaluating the sensitivity coefficients of the transverse shear stresses. The effectiveness of the computational procedure is demonstrated by means of numerical examples of multilayered cross-ply panels subjected to transverse loading, uniform temperature change, and uniform temperature gradient through the thickness of the panel. In each case the standard of the comparison is taken to be the exact solution of the three dimensional thermoelasticity equations of the panel.

  15. In Situ Fabrication of Vertical Multilayered MoS2/Si Homotype Heterojunction for High-Speed Visible-Near-Infrared Photodetectors.

    PubMed

    Zhang, Yan; Yu, Yongqiang; Mi, Longfei; Wang, Hui; Zhu, Zhifeng; Wu, Qingyun; Zhang, Yugang; Jiang, Yang

    2016-02-24

    c2D transition metal dichalcogenides (TMDCs)-based heterostructures have been demonstrated to achieve superior light absorption and photovoltaic effects theoretically and experimentally, making them extremely attractive for realizing optoelectronic devices. In this work, a vertical multilayered n-MoS2/n-silicon homotype heterojunction is fabricated, which takes advantage of multilayered MoS2 grown in situ directly on plane silicon. Electrical characterization reveals that the resultant device exhibits high sensitivity to visible-near-infrared light with responsivity up to 11.9 A W(-1). Notably, the photodetector shows high-speed response time of ≈ 30.5 µs/71.6 µs and capability to work under higher pulsed light irradiation approaching 100 kHz. The high response speed could be attributed to a good quality of the multilayer MoS2 , as well as in situ device fabrication process. These findings suggest that the multilayered MoS2 /Si homotype heterojunction have great potential application in the field of visible-near-infrared detection and might be used as elements for construction of high-speed integrated optoelectronic sensor circuitry.

  16. Fabrication and characterization of magnetic nanoparticle composite membranes

    NASA Astrophysics Data System (ADS)

    Cruickshank, Akeem Armand

    To effectively and accurately deliver drugs within the human body, both new designs and components for implantable micropumps are being studied. Designs must ensure high biocompatibility, drug compatibility, accuracy and small power consumption. The focus of this thesis was to fabricate a prototype magnetic nanoparticle membrane for eventual incorporation into a biomedical pump and then determine the relationship between this membrane deflection and applied pneumatic or magnetic force. The magnetic nanoparticle polymer composite (MNPC) membranes in this study were composed of crosslinked polydimethylsiloxane (PDMS) and iron oxide nanoparticles (IONPs). An optimal iron oxide fabrication route was identified and particle size in each batch was approximately 24.6 nm. Once these nanoparticles were incorporated into a membrane (5 wt. %), the nanoparticle formed agglomerates with an average diameter of 2.26 +/-1.23 microm. Comparisons between the 0 and 5 wt. % loading of particles into the membranes indicated that the elastic modulus of the composite decreased with increasing particle concentration. The pressure- central deflection of the membranes could not be predicated by prior models and variation between magnetic and pneumatic pressure-deflection curves was quantified. Attempts to fabricate membranes with above 5 wt. % nanoparticles were not successful (no gelation). Fourier Transform Infrared (FTIR) spectroscopy results suggest that excess oleic acid on the nanoparticles prior to mixing might have prevented crosslinking.

  17. Contrast Enhancement of MicroCT Scans to Aid 3D Modelling of Carbon Fibre Fabric Composites

    NASA Astrophysics Data System (ADS)

    Djukic, Luke P.; Pearce, Garth M.; Herszberg, Israel; Bannister, Michael K.; Mollenhauer, David H.

    2013-12-01

    This paper presents a methodology for volume capture and rendering of plain weave and multi-layer fabric meso-architectures within a consolidated, cured laminate. Micro X-ray Computed Tomography (MicroCT) is an excellent tool for the non-destructive visualisation of material microstructures however the contrast between tows and resin is poor for carbon fibre composites. Firstly, this paper demonstrates techniques to improve the contrast of the microCT images by introducing higher density materials such as gold, iodine and glass into the fabric. Two approaches were demonstrated to be effective for enhancing the differentiation between the tows in the reconstructed microCT visualisations. Secondly, a method of generating three-dimensional volume models of woven composites using microCT scan data is discussed. The process of generating a model is explained from initial manufacture with the aid of an example plain weave fabric. These methods are to be used in the finite element modelling of three-dimensional fabric preforms in future work.

  18. Magnetically Guided Fabrication of Multilayered Iron Oxide/Polycaprolactone/Gelatin Nanofibrous Structures for Tissue Engineering and Theranostic Application.

    PubMed

    Li, Qingtao; Ge, Liangpeng; Wan, Wenbing; Jiang, Junzi; Zhong, Wen; Ouyang, Jun; Xing, Malcolm

    2015-10-01

    A persistent challenge in tissue engineering is the fabrication of manipulatable scaffolds for implantation in clinical treatments and use in disease models for drug screening. Electrospinning of nanofibrous membranes is an emerging technology in artificial extracellular matrix (ECM) design that can offer precisely tunable microenvironments upon assembly into three-dimensional (3D) scaffolds that mimic the in vivo ECM structure. In this study, we report a facile and versatile strategy for preparing 3D multilayered constructs from Fe3O4/polycaprolactone (PCL)/gelatin nanofibrous membranes. This method combines membrane assembly with noncontact magnetic force to preserve the mechanical integrity and interconnectivity of the 3D scaffolds. An ordered layer structure can be achieved using a magnetic control technique through the addition of magnetic nanoparticles into the PCL/gelatin nanofibers. We first verified the magnetic properties and structures of magnetic nanofibers according to X-ray diffraction, hysteresis, scanning electron microscopy, and transmission electron microscopy. We tested the potential toxicity and osteogenic differentiation of mesenchymal stem cells seeded on the layered scaffolds. To add further functionality to the scaffolds, the membranes were coated with silver nanoparticles and shown to inhibit the growth of Escherichia coli and Staphylococcus aureus, which are responsible for most cases of infection-related implant failure. Finally, we tested the utility of magnetic membranes implanted in an animal model as a contrast agent for magnetic resonance imaging. Scaffolds formed using the presented magnetically guided fabrication strategy have the potential to mimic the structure and function of human tissues and also may be applied in disease models to study cell-cell interactions.

  19. An Investigation on Low Velocity Impact Response of Multilayer Sandwich Composite Structures

    PubMed Central

    Jedari Salami, S.; Sadighi, M.; Shakeri, M.; Moeinfar, M.

    2013-01-01

    The effects of adding an extra layer within a sandwich panel and two different core types in top and bottom cores on low velocity impact loadings are studied experimentally in this paper. The panel includes polymer composite laminated sheets for faces and the internal laminated sheet called extra layer sheet, and two types of crushable foams are selected as the core material. Low velocity impact tests were carried out by drop hammer testing machine to the clamped multilayer sandwich panels with expanded polypropylene (EPP) and polyurethane rigid (PUR) in the top and bottom cores. Local displacement of the top core, contact force and deflection of the sandwich panel were obtained for different locations of the internal sheet; meanwhile the EPP and PUR were used in the top and bottom cores alternatively. It was found that the core material type has made significant role in improving the sandwich panel's behavior compared with the effect of extra layer location. PMID:24453804

  20. Investigation on stress distribution of multilayered composite structure (MCS) using infrared thermographic technique

    NASA Astrophysics Data System (ADS)

    Liu, Junyan; Gong, Jinlong; Liu, Liqiang; Qin, Lei; Wang, Yang

    2013-11-01

    In this paper, the thermoelastic stress analysis (TSA) on a multilayered composite structure (MCS) was investigated by means of lock-in thermographic image technique (LITI). The application of thermoelastic stress analysis on MCS becomes particularly complicated due to consisting of different material components, which determines the different thermoelastic coupling response depended on material thermal-physical property. The thermoelastic coupling constants (TCC) of GFRP, medium-carbon steel and foam were obtained through thermomechanical calibration experiments, respectively. An artificial neural network was proposed to determine the component of MCS. Comparisons between finite element analysis (FEA) and LITI measurement are reported. It is found that the stress distribution of MCS can be evaluated with good accuracies using LITI measurement.

  1. Fabrication of liquid-infused surfaces using reactive polymer multilayers: principles for manipulating the behaviors and mobilities of aqueous fluids on slippery liquid interfaces.

    PubMed

    Manna, Uttam; Lynn, David M

    2015-05-20

    The design of slippery liquid-infused porous surfaces (SLIPS) using nanoporous and chemically reactive polymer multilayers is reported. This approach permits fabrication of slippery anti-fouling coatings on complex surfaces and provides new means to manipulate the mobilities of contacting aqueous fluids. The results expand the range of tools that can be used to manipulate the behaviors of SLIPS and open the door to new applications of this emerging class of soft materials.

  2. Fabrication of liquid-infused surfaces using reactive polymer multilayers: principles for manipulating the behaviors and mobilities of aqueous fluids on slippery liquid interfaces.

    PubMed

    Manna, Uttam; Lynn, David M

    2015-05-20

    The design of slippery liquid-infused porous surfaces (SLIPS) using nanoporous and chemically reactive polymer multilayers is reported. This approach permits fabrication of slippery anti-fouling coatings on complex surfaces and provides new means to manipulate the mobilities of contacting aqueous fluids. The results expand the range of tools that can be used to manipulate the behaviors of SLIPS and open the door to new applications of this emerging class of soft materials. PMID:25854608

  3. Method of Fabricating Chopped-Fiber Composite Piston

    NASA Technical Reports Server (NTRS)

    Rivers, H. Kevin (Inventor); Ransone, Philip O. (Inventor); Northam, G. Burton (Inventor)

    1999-01-01

    A three-dimensional piston molding is fabricated from a mixture of chopped, carbon tow filaments of variable length, which are prepregged with carbonaceous organic resins and/or pitches and molded by conventional molding processes into a near net shape, to form a carbon-fiber reinforced organic-matrix composite part. Continuous reinforcement in the form of carbon-carbon composite tapes or pieces of fabric can be also laid in the mold before or during the charging of the mold with the chopped-fiber mixture, to enhance the strength in the crown and wrist-pin areas. The molded chopped-fiber reinforced organic-matrix composite parts are then pyrolized in an inert atmosphere, to convert the organic matrix materials to carbon. These pyrolized parts are then densified by reimpregnation with resins or pitches, which are subsequently carbonized. Densification is also accomplished by direct infiltration with carbon by vapor deposition processes. Once the desired density has been achieved, the piston molds are machined to final piston dimensions, and piston ring grooves are added. To prevent oxidation and/or to seal the piston surface or near surface, the chopped-fiber piston is coated with ceramic and/or metallic sealants: and/or coated with a catalyst.

  4. Fabrication and application of porous silicon multilayered microparticles in sustained drug delivery

    NASA Astrophysics Data System (ADS)

    Maniya, Nalin H.; Patel, Sanjaykumar R.; Murthy, Z. V. P.

    2015-09-01

    In the present study, the ability of porous silicon (PSi) based distributed Bragg reflector (DBR) microparticles for sustained and observable delivery of the antiviral agent acyclovir (ACV) is demonstrated. DBR was fabricated by electrochemical etching of single crystal silicon wafers and ultrasonic fractured to prepare microparticles. The hydrogen-terminated native surface of DBR microparticles was modified by thermal oxidation and thermal hydrosilylation. Particles were loaded with ACV and drug release experiments were conducted in phosphate buffered saline. Drug loading and surface chemistry of particles were characterized by scanning electron microscopy and Fourier transform infrared spectroscopy. Drug release profiles from PSi DBR particles show sustained release behavior from all three studied surface chemistries. Drug release from particles was also monitored from change in color of particles.

  5. Structural and optical properties of Al-Tb/SiO2 multilayers fabricated by electron beam evaporation

    NASA Astrophysics Data System (ADS)

    Blázquez, O.; López-Vidrier, J.; López-Conesa, L.; Busquets-Masó, M.; Estradé, S.; Peiró, F.; Hernández, S.; Garrido, B.

    2016-10-01

    Light emitting Al-Tb/SiO2 nanomultilayers (NMLs) for optoelectronic applications have been produced and characterized. The active layers were deposited by electron beam evaporation onto crystalline silicon substrates, by alternatively evaporating nanometric layers of Al, Tb, and SiO2. After deposition, all samples were submitted to an annealing treatment for 1 h in N2 atmosphere at different temperatures, ranging from 700 to 1100 °C. Transmission electron microscopy confirmed the NML structure quality, and by complementing the measurements with electron energy-loss spectroscopy, the chemical composition of the multilayers was determined at the nanoscopic level. The average composition was also measured by X-ray photoelectron spectroscopy (XPS), revealing that samples containing Al are highly oxidized. Photoluminescence experiments exhibit narrow emission lines ascribed to Tb3+ ions in all samples (both as-deposited and annealed ones), together with a broadband related to SiO2 defects. The Tb-related emission intensity in the sample annealed at 1100 °C is more than one order of magnitude higher than identical samples without Al. These effects have been ascribed to the higher matrix quality, less SiO2 defects emitting, and a better Tb3+ configuration in the SiO2 matrix thanks to the higher oxygen content favored by the incorporation of Al atoms, as revealed by XPS experiments.

  6. Preparation, Fabrication, and Evaluation of Advanced Polymeric and Composite Materials

    NASA Technical Reports Server (NTRS)

    Orwoll, Robert A.

    1997-01-01

    The thesis titles are given below: physical and mechanical behavior of amorphous poly(arylene ether-co-imidasole)s and poly(arylene ether-co-imidasole) modification epoxies; the requirements of patentability as applied to the chemical arts; fabrication of thermoplastic polymer composite ribbon; blend of reactive diluents with phenylethynyl-terminated arylene ether oligomers; the synthesis, characterization, and application of ether-containing polyimides; the synthesis of reflective and electrically conductive polyimide films via an in-situ self-metalization procedure using silver (I) complexes; the thermal cure of phenylethynyl terminated polyimides and selected model compounds; and the synthesis, characterization, and molecular modeling of cyclic arylene ether oligomers.

  7. Resonant and nonresonant magnetoelectric effects in multilayer composites at microwave frequencies

    NASA Astrophysics Data System (ADS)

    Petrov, V. M.; Bichurin, M. I.; Kiliba, Yu. V.; Srinivasan, G.

    2002-03-01

    A phenomenological theory is presented on the effect of an external electric field on magnetic and magnetoelectric (ME) susceptibilities of ferroelectric/ferromagnetic composites, such as lithium ferrite lead zirconate titanate (PZT), at microwave frequencies. Expressions have been obtained relating the magnetic susceptibility tensor components of the composite (symmetry point group 3m and 4mm) to ME coupling constants. Estimates of linear and bilinear ME susceptibilities at high frequencies are given and are extended to include ferromagnetic resonance (FMR) conditions [1]. Both magnetic and ME susceptibilities reveal a resonance in the electric field dependence. Three methods for measurements of ME susceptibility at microwave frequencies are considered: electric dipole transitions, resonance ME effects at ferromagnetic resonance and off-resonance method. Using the theory and experimental data on ferromagnetic resonance line shift in external electric field, the ME constants for lithium ferrite-PZT multilayer composite are determined. The theory is useful for measurements of ME constants and for the design and analysis of electrically controlled high frequency magnetic devices. - work supported by a grant from the National Science Foundation (DMR-0072144) 1. M.I. Bichurin, I. A. Kornev, V. M. Petrov, A. S. Tatarenko, Yu. V. Kiliba, and G. Srinivasan, Phys. Rev. B 64, 094409 (2001).

  8. Wrapping process for fabrication of A-15 superconducting composite wires

    DOEpatents

    Suenaga, M.; Klamut, C.J.; Luhman, T.S.

    1980-08-15

    A method for fabricating superconducting wires wherein a billet of copper containing filaments of niobium or vanadium is rolled to form a strip which is wrapped about a tin-alloy core to form a composite. The alloy is a tin-copper alloy for niobium filaments and a gallium-copper alloy for vanadium filaments. The composite is then drawn down to a desired wire size and heat treated. During the heat treatment process, the tin in the bronze reacts with the niobium to form the superconductor niobium tin. In the case where vanadium is used, the gallium in the gallium bronze reacts with the vanadium to form the superconductor vanadium gallium. This new process eliminates the costly annealing steps, external tin plating and drilling of bronze ingots required in a number of prior art processes.

  9. Fabrication and properties of transparent polymethylmethacrylate/cellulose nanocrystals composites.

    PubMed

    Liu, Haiyun; Liu, Dagang; Yao, Fei; Wu, Qinglin

    2010-07-01

    Nano-sized cellulose crystals were fabricated from microcrystalline cellulose (MCC) using combined sulfuric acid hydrolysis and high-pressure homogenization techniques. The crystals were then utilized to prepare polymethylmethacrylate (PMMA) nanocomposites by the solution casting method. The cellulose nanocrystals had diameters from about 8 to 10nm and lengths in the range of 60-120 nm. Wide-angle X-ray diffraction (WXRD) results on the freeze-dried crystals revealed a slight increase in the degree of crystallinity after acid treatment. The composite sheets retained good transparency due to the size effect and dispersion of the cellulose nanocrystals. The thermogravimetric analysis indicated retained thermal stability of the composites. The storage modulus of the nanocomposite sheets from dynamic mechanical analysis showed significantly enhanced property in comparison with that of the pure PMMA sheets. The glass transition of the nanocomposites was shifted to lower temperatures with respect to the pure PMMA material.

  10. Fabrication of cationic chitin nanofiber/alginate composite materials.

    PubMed

    Sato, Koki; Tanaka, Kohei; Takata, Yusei; Yamamoto, Kazuya; Kadokawa, Jun-Ichi

    2016-10-01

    We have already found that an amidinated chitin, which was prepared by the reaction of a partially deacetylated chitin with N,N-dimethylacetamide dimethyl acetal, was converted into an amidinium chitin bicarbonate with nanofiber morphology by CO2 gas bubbling and ultrasonic treatments in water. In this study, we performed the fabrication of composite materials of such cationic chitin nanofibers with an anionic polysaccharide, sodium alginate, by ion exchange. When the amidinium chitin bicarbonate nanofiber aqueous dispersion was added to an aqueous solution of sodium alginate, the composite material was agglomerated, which was isolated by centrifugation, filtration, and lyophilization, to form a manipulatable sheet. The morphology of the resulting sheet at nano-scale was evaluated by SEM measurement. PMID:27288700

  11. Bottom-up Fabrication of Multilayer Stacks of 3D Photonic Crystals from Titanium Dioxide.

    PubMed

    Kubrin, Roman; Pasquarelli, Robert M; Waleczek, Martin; Lee, Hooi Sing; Zierold, Robert; do Rosário, Jefferson J; Dyachenko, Pavel N; Montero Moreno, Josep M; Petrov, Alexander Yu; Janssen, Rolf; Eich, Manfred; Nielsch, Kornelius; Schneider, Gerold A

    2016-04-27

    A strategy for stacking multiple ceramic 3D photonic crystals is developed. Periodically structured porous films are produced by vertical convective self-assembly of polystyrene (PS) microspheres. After infiltration of the opaline templates by atomic layer deposition (ALD) of titania and thermal decomposition of the polystyrene matrix, a ceramic 3D photonic crystal is formed. Further layers with different sizes of pores are deposited subsequently by repetition of the process. The influence of process parameters on morphology and photonic properties of double and triple stacks is systematically studied. Prolonged contact of amorphous titania films with warm water during self-assembly of the successive templates is found to result in exaggerated roughness of the surfaces re-exposed to ALD. Random scattering on rough internal surfaces disrupts ballistic transport of incident photons into deeper layers of the multistacks. Substantially smoother interfaces are obtained by calcination of the structure after each infiltration, which converts amorphous titania into the crystalline anatase before resuming the ALD infiltration. High quality triple stacks consisting of anatase inverse opals with different pore sizes are demonstrated for the first time. The elaborated fabrication method shows promise for various applications demanding broadband dielectric reflectors or titania photonic crystals with a long mean free path of photons. PMID:27045887

  12. Bottom-up Fabrication of Multilayer Stacks of 3D Photonic Crystals from Titanium Dioxide.

    PubMed

    Kubrin, Roman; Pasquarelli, Robert M; Waleczek, Martin; Lee, Hooi Sing; Zierold, Robert; do Rosário, Jefferson J; Dyachenko, Pavel N; Montero Moreno, Josep M; Petrov, Alexander Yu; Janssen, Rolf; Eich, Manfred; Nielsch, Kornelius; Schneider, Gerold A

    2016-04-27

    A strategy for stacking multiple ceramic 3D photonic crystals is developed. Periodically structured porous films are produced by vertical convective self-assembly of polystyrene (PS) microspheres. After infiltration of the opaline templates by atomic layer deposition (ALD) of titania and thermal decomposition of the polystyrene matrix, a ceramic 3D photonic crystal is formed. Further layers with different sizes of pores are deposited subsequently by repetition of the process. The influence of process parameters on morphology and photonic properties of double and triple stacks is systematically studied. Prolonged contact of amorphous titania films with warm water during self-assembly of the successive templates is found to result in exaggerated roughness of the surfaces re-exposed to ALD. Random scattering on rough internal surfaces disrupts ballistic transport of incident photons into deeper layers of the multistacks. Substantially smoother interfaces are obtained by calcination of the structure after each infiltration, which converts amorphous titania into the crystalline anatase before resuming the ALD infiltration. High quality triple stacks consisting of anatase inverse opals with different pore sizes are demonstrated for the first time. The elaborated fabrication method shows promise for various applications demanding broadband dielectric reflectors or titania photonic crystals with a long mean free path of photons.

  13. Creating esthetic composite restorations: Part II, Crown fabrication.

    PubMed

    Grin, D

    2000-01-01

    The purpose of the article is to describe a fabrication technique to assist dental technicians to create an esthetic, indirect, high strength composite crown with fiber reinforcement. After the teeth have been prepared and the models completed the technician can begin the fabrication process. A fiber coping is fabricated on a separate transfer die. Translucent dentin is selected to reduce opacity and enhance the blend with the remaining dentition. High chroma dentin modifiers can then be place into the fossa, cervical, and interproximal areas to replicate dentin seen in natural dentition. Different incisal materials can then be layered into the build-up to regulate the value of the restoration. Special effects such as hypocalcification are placed internally to mimic naturally occurring esthetics. Realistic anatomy is created using a small tipped instrument directly into the final layer of uncured translucent blue enamel material. Fissure characterization is placed in the restoration to match existing dentition. Fit and margins are verified on separate dies to minimize discrepancies. Path of insertion and proximal contacts are established on a solid model to minimize chairside adjustments.

  14. Optimal fabrication processes for unidirectional metal-matrix composites: A computational simulation

    NASA Technical Reports Server (NTRS)

    Saravanos, D. A.; Murthy, P. L. N.; Morel, M.

    1990-01-01

    A method is proposed for optimizing the fabrication process of unidirectional metal matrix composites. The temperature and pressure histories are optimized such that the residual microstresses of the composite at the end of the fabrication process are minimized and the material integrity throughout the process is ensured. The response of the composite during the fabrication is simulated based on a nonlinear micromechanics theory. The optimal fabrication problem is formulated and solved with non-linear programming. Application cases regarding the optimization of the fabrication cool-down phases of unidirectional ultra-high modulus graphite/copper and silicon carbide/titanium composites are presented.

  15. Rapid Fabrication of Carbide Matrix/Carbon Fiber Composites

    NASA Technical Reports Server (NTRS)

    Williams, Brian E.; Bernander, Robert E.

    2007-01-01

    Composites of zirconium carbide matrix material reinforced with carbon fibers can be fabricated relatively rapidly in a process that includes a melt infiltration step. Heretofore, these and other ceramic matrix composites have been made in a chemical vapor infiltration (CVI) process that takes months. The finished products of the CVI process are highly porous and cannot withstand temperatures above 3,000 F (approx.1,600 C). In contrast, the melt-infiltration-based process takes only a few days, and the composite products are more nearly fully dense and have withstood temperatures as high as 4,350 F (approx.2,400 C) in a highly oxidizing thrust chamber environment. Moreover, because the melt- infiltration-based process takes much less time, the finished products are expected to cost much less. Fabrication begins with the preparation of a carbon fiber preform that, typically, is of the size and shape of a part to be fabricated. By use of low-temperature ultraviolet-enhanced chemical vapor deposition, the carbon fibers in the preform are coated with one or more interfacial material(s), which could include oxides. The interfacial material helps to protect the fibers against chemical attack during the remainder of the fabrication process and against oxidation during subsequent use; it also enables slippage between the fibers and the matrix material, thereby helping to deflect cracks and distribute loads. Once the fibers have been coated with the interfacial material, the fiber preform is further infiltrated with a controlled amount of additional carbon, which serves as a reactant for the formation of the carbide matrix material. The next step is melt infiltration. The preform is exposed to molten zirconium, which wicks into the preform, drawn by capillary action. The molten metal fills most of the interstices of the preform and reacts with the added carbon to form the zirconium carbide matrix material. The zirconium does not react with the underlying fibers because they

  16. High Temperature Resin/Carbon Nanotube Composite Fabrication

    NASA Technical Reports Server (NTRS)

    Ghose, Sayata; Watson, Kent A.; Sun, Keun J.; Criss, Jim M.; Siochi, Emilie J.; Connell, John W.

    2006-01-01

    For the purpose of incorporating multifunctionality into advanced composites, blends of phenylethynyl terminated imides-330 (PETI-330) and multi-walled carbon nanotubes (MWCNTs) were prepared, characterized and fabricated into moldings. PETI-330/MWCNT mixtures were prepared at concentrations ranging from 3 to 25 weight percent by dry mixing the components in a ball mill. The resulting powders were characterized for degree of mixing, thermal and rheological properties. Based on the characterization results, PETI-330/MWCNT samples were scaled up to approximately 300 g and used to fabricate moldings by injecting the mixtures at 260-280 deg C into a stainless steel tool followed by curing for 1 h at 371 deg C. The tool was designed to impart a degree of shear during the injection process in an attempt to achieve some alignment of the MWCNTs in the flow direction. Obtained moldings were subsequently characterized for thermal, mechanical, and electrical properties. The degree of dispersion and alignment of MWCNTs were investigated using high-resolution scanning electron microscopy. The preparation and preliminary characterization of PETI-330/MWCNT composites will be discussed.

  17. Nano-Al{sub 2}O{sub 3} multilayer film deposition on cotton fabrics by layer-by-layer deposition method

    SciTech Connect

    Ugur, Sule S.; Sariisik, Merih; Aktas, A. Hakan

    2011-08-15

    Highlights: {yields} Cationic charges were created on the cotton fibre surfaces with 2,3-epoxypropyltrimethylammonium chloride. {yields} Al{sub 2}O{sub 3} nanoparticles were deposited on the cotton fabrics by layer-by-layer deposition. {yields} The fabrics deposited with the Al{sub 2}O{sub 3} nanoparticles exhibit better UV-protection and significant flame retardancy properties. {yields} The mechanical properties were improved after surface film deposition. -- Abstract: Al{sub 2}O{sub 3} nanoparticles were used for fabrication of multilayer nanocomposite film deposition on cationic cotton fabrics by electrostatic self-assembly to improve the mechanical, UV-protection and flame retardancy properties of cotton fabrics. Cotton fabric surface was modified with a chemical reaction to build-up cationic charge known as cationization. Attenuated Total Reflectance Fourier Transform Infrared Spectroscopy, X-ray Photoelectron Spectroscopy and Scanning Electron Microscopy were used to verify the presence of deposited nanolayers. Air permeability, whiteness value, tensile strength, UV-transmittance and Limited Oxygen Index properties of cotton fabrics were analyzed before and after the treatment of Al{sub 2}O{sub 3} nanoparticles by electrostatic self-assemblies. It was proved that the flame retardancy, tensile strength and UV-transmittance of cotton fabrics can be improved by Al{sub 2}O{sub 3} nanoparticle additive through electrostatic self-assembly process.

  18. Polycaprolactone/starch composite: Fabrication, structure, properties, and applications.

    PubMed

    Ali Akbari Ghavimi, Soheila; Ebrahimzadeh, Mohammad H; Solati-Hashjin, Mehran; Abu Osman, Noor Azuan

    2015-07-01

    Interests in the use of biodegradable polymers as biomaterials have grown. Among the different polymeric composites currently available, the blend of starch and polycaprolactone (PCL) has received the most attention since the 1980s. Novamont is the first company that manufactured a PCL/starch (SPCL) composite under the trademark Mater-Bi®. The properties of PCL (a synthetic, hydrophobic, flexible, expensive polymer with a low degradation rate) and starch (a natural, hydrophilic, stiff, abundant polymer with a high degradation rate) blends are interesting because of the composite components have completely different structures and characteristics. PCL can adjust humidity sensitivity of starch as a biomaterial; while starch can enhance the low biodegradation rate of PCL. Thus, by appropriate blending, SPCL can overcome important limitations of both PCL and starch components and promote controllable behavior in terms of mechanical properties and degradation which make it suitable for many biomedical applications. This article reviewed the different fabrication and modification methods of the SPCL composite; different properties such as structural, physical, and chemical as well as degradation behavior; and different applications as biomaterials.

  19. Fabrication of a stable inorganic-organic hybrid multilayer film with uniform and dense inorganic nanoparticle deposition.

    PubMed

    Xu, Xurong; Han, Joong Tark; Cho, Kilwon

    2003-04-21

    A stable inorganic-organic hybrid multilayer film with homogeneous and dense inorganic nanoparticle deposition was constructed by coating ZrO2 nanoparticles with poly(4-sodium styrenesulfonate) (PSS) and irradiating multilayer film assembled from PSS-coated ZrO2 nanoparticles and a diazo-resin (DR). PMID:12744322

  20. Flaw investigation in a multi-layered, multi-material composite: Using air-coupled ultrasonic resonance imaging

    NASA Astrophysics Data System (ADS)

    Livings, R. A.; Dayal, V.; Barnard, D. J.; Hsu, D. K.

    2012-05-01

    Ceramic tiles are the main ingredient of a multi-material, multi-layered composite being considered for the modernization of tank armors. The high stiffness, low attenuation, and precise dimensions of these uniform tiles make them remarkable resonators when driven to vibrate. Defects in the tile, during manufacture or after usage, are expected to change the resonance frequencies and resonance images of the tile. The comparison of the resonance frequencies and resonance images of a pristine tile/lay-up to a defective tile/lay-up will thus be a quantitative damage metric. By examining the vibrational behavior of these tiles and the composite lay-up with Finite Element Modeling and analytical plate vibration equations, the development of a new Nondestructive Evaluation technique is possible. This study examines the development of the Air-Coupled Ultrasonic Resonance Imaging technique as applied to a hexagonal ceramic tile and a multi-material, multi-layered composite.

  1. Interpenetrating phase ceramic/polymer composite coatings: Fabrication and characterization

    NASA Astrophysics Data System (ADS)

    Craig, Bradley Dene

    The goals of this thesis research were to fabricate interpenetrating phase composite (IPC) ceramic/polymer coatings and to investigate the effect of the interconnected microstructure on the physical and wear properties of the coatings. IPC coatings with an interpenetrating phase microstructure were successfully fabricated by first forming a porous ceramic with an interconnected microstructure using a chemical bonding route (mainly reacting alpha-alumina (0.3 mum) with orthophosphoric acid to form a phosphate bond). Porosity within these ceramic coatings was easily controlled between 20 and 50 vol. % by phosphoric acid addition, and was measured by a new porosity measurement technique (thermogravimetric volatilization of liquids, or TVL) which was developed. The resulting ceramic preforms were infiltrated with a UV and thermally curable cycloaliphatic epoxide resin and cured. This fabrication route resulted in composite coatings with thicknesses ranging from ˜1mum to 100 mum with complete filling of open pore space. The physical properties of the composite coatings, including microhardness, flexural modulus and wear resistance, were evaluated as a function of processing variables, including orthophosphoric acid content and ceramic phase firing temperature, which affected the microstructure and interparticulate bonding between particles in the coatings. For example, microhardness increased from ˜30 on the Vicker's scale to well over 200 as interparticulate bonding was increased in the ceramic phase. Additionally, Taber wear resistance in the best TPC coatings was found to approach that of fully-densified alumina under certain conditions. Several factors were found to influence the wear mechanism in the IPC coating materials. Forming strong connections between ceramic particles led to up to an order of magnitude increase in the wear resistance. Additionally, coating microhardness and ceramic/polymer interfacial strength were studied and found to be important in

  2. Fabrication of dopamine-modified hyaluronic acid/chitosan multilayers on titanium alloy by layer-by-layer self-assembly for promoting osteoblast growth

    NASA Astrophysics Data System (ADS)

    Zhang, Xinming; Li, Zhaoyang; Yuan, Xubo; Cui, Zhenduo; Yang, Xianjin

    2013-11-01

    The bare inert surface of titanium (Ti) alloy typically causes early failures in implants. Layer-by-layer self-assembly is one of the simple methods for fabricating bioactive multilayer coatings on titanium implants. In this study, a dopamine-modified hyaluronic acid/chitosan (DHA/CHI) bioactive multilayer was built on the surface of Ti-24Nb-2Zr (TNZ) alloy. Zeta potential oscillated between -2 and 17 mV for DHA- and CHI-ending layers during the assembly process, respectively. The DHA/CHI multilayer considerably decreased the contact angle and dramatically improved the wettability of TNZ alloy. Atomic force microscopy results revealed a rough surface on the original TNZ alloy, while the surface became smoother and more homogeneous after the deposition of approximately 5 bilayers (TNZ/(DHA/CHI)5). X-ray photoelectron spectroscopy analysis indicated that the TNZ/(DHA/CHI)5 sample was completely covered by polyelectrolytes. Pre-osteoblast MC3T3-E1 cells were cultured on the original TNZ alloy and TNZ/(DHA/CHI)5 to evaluate the effects of DHA/CHI multilayer on osteoblast proliferation in vitro. The proliferation of osteoblasts on TNZ/(DHA/CHI)5 was significantly higher than that on the original TNZ alloy. The results of this study indicate that the proposed technique improves the biocompatibility of TNZ alloy and can serve as a potential modification method in orthopedic applications.

  3. Shape and Stress Sensing of Multilayered Composite and Sandwich Structures Using an Inverse Finite Element Method

    NASA Technical Reports Server (NTRS)

    Cerracchio, Priscilla; Gherlone, Marco; Di Sciuva, Marco; Tessler, Alexander

    2013-01-01

    The marked increase in the use of composite and sandwich material systems in aerospace, civil, and marine structures leads to the need for integrated Structural Health Management systems. A key capability to enable such systems is the real-time reconstruction of structural deformations, stresses, and failure criteria that are inferred from in-situ, discrete-location strain measurements. This technology is commonly referred to as shape- and stress-sensing. Presented herein is a computationally efficient shape- and stress-sensing methodology that is ideally suited for applications to laminated composite and sandwich structures. The new approach employs the inverse Finite Element Method (iFEM) as a general framework and the Refined Zigzag Theory (RZT) as the underlying plate theory. A three-node inverse plate finite element is formulated. The element formulation enables robust and efficient modeling of plate structures instrumented with strain sensors that have arbitrary positions. The methodology leads to a set of linear algebraic equations that are solved efficiently for the unknown nodal displacements. These displacements are then used at the finite element level to compute full-field strains, stresses, and failure criteria that are in turn used to assess structural integrity. Numerical results for multilayered, highly heterogeneous laminates demonstrate the unique capability of this new formulation for shape- and stress-sensing.

  4. Fabrication, Modelling and Application of Conductive Polymer Composites

    NASA Astrophysics Data System (ADS)

    Price, Aaron David

    Electroactive polymers (EAP) are an emerging branch of smart materials that possess the capability to change shape in the presence of an electric field. Opportunities for the advancement of knowledge were identified in the branch of EAP consisting of inherently electrically conductive polymers. This dissertation explores methods by which the unique properties of composite materials having conductive polymers as a constituent may be exploited. Chapter 3 describes the blending of polyaniline with conventional thermoplastics. Processing these polyblends into foams yielded a porous conductive material. The effect of blend composition and processing parameters on the resulting porous morphology and electrical conductivity was investigated. These findings represent the first systematic study of porous conductive polymer blends. In Chapter 4, multilayer electroactive polymer actuators consisting of polypyrrole films electropolymerized on a passive polymer membrane core were harnessed as actuators. The membrane is vital in the transport of ionic species and largely dictates the stiffness of the layered configuration. The impact of the mechanical properties of the membrane on the actuation response of polypyrrole-based trilayer bending actuators was investigated. Candidate materials with distinct morphologies were identified and their mechanical properties were evaluated. These results indicated that polyvinylidene difluoride membranes were superior to the other candidates. An electrochemical synthesis procedure was proposed, and the design of a novel polymerization vessel was reported. These facilities were utilized to prepare actuators under a variety of synthesis conditions to investigate the impact of conductive polymer morphology on the electromechanical response. Characterization techniques were implemented to quantitatively assess physical and electrochemical properties of the layered composite. Chapter 5 proposes a new unified multiphysics model that captures the

  5. Solid Freeform Fabrication of Composite-Material Objects

    NASA Technical Reports Server (NTRS)

    Wang, C. Jeff; Yang, Jason; Jang, Bor Z.

    2005-01-01

    Composite solid freeform fabrication (C-SFF) or composite layer manufacturing (CLM) is an automated process in which an advanced composite material (a matrix reinforced with continuous fibers) is formed into a freestanding, possibly complex, three-dimensional object. In CLM, there is no need for molds, dies, or other expensive tooling, and there is usually no need for machining to ensure that the object is formed to the desired net size and shape. CLM is a variant of extrusion-type rapid prototyping, in which a model or prototype of a solid object is built up by controlled extrusion of a polymeric or other material through an orifice that is translated to form patterned layers. The second layer is deposited on top of the first layer, the third layer is deposited on top of the second layer, and so forth, until the stack of layers reaches the desired final thickness and shape. The elements of CLM include (1) preparing a matrix resin in a form in which it will solidify subsequently, (2) mixing the fibers and matrix material to form a continuous pre-impregnated tow (also called "towpreg"), and (3) dispensing the pre-impregnated tow from a nozzle onto a base while moving the nozzle to form the dispensed material into a patterned layer of controlled thickness. When the material deposited into a given layer has solidified, the material for the next layer is deposited and patterned similarly, and so forth, until the desired overall object has been built up as a stack of patterned layers. Preferably, the deposition apparatus is controlled by a computer-aided design (CAD) system. The basic CLM concept can be adapted to the fabrication of parts from a variety of matrix materials. It is conceivable that a CLM apparatus could be placed at a remote location on Earth or in outer space where (1) spare parts are expected to be needed but (2) it would be uneconomical or impractical to store a full inventory of spare parts. A wide variety of towpregs could be prepared and stored on

  6. Economical Fabrication of Thick-Section Ceramic Matrix Composites

    NASA Technical Reports Server (NTRS)

    Babcock, Jason; Ramachandran, Gautham; Williams, Brian; Benander, Robert

    2010-01-01

    A method was developed for producing thick-section [>2 in. (approx.5 cm)], continuous fiber-reinforced ceramic matrix composites (CMCs). Ultramet-modified fiber interface coating and melt infiltration processing, developed previously for thin-section components, were used for the fabrication of CMCs that were an order of magnitude greater in thickness [up to 2.5 in. (approx.6.4 cm)]. Melt processing first involves infiltration of a fiber preform with the desired interface coating, and then with carbon to partially densify the preform. A molten refractory metal is then infiltrated and reacts with the excess carbon to form the carbide matrix without damaging the fiber reinforcement. Infiltration occurs from the inside out as the molten metal fills virtually all the available void space. Densification to <5 vol% porosity is a one-step process requiring no intermediate machining steps. The melt infiltration method requires no external pressure. This prevents over-infiltration of the outer surface plies, which can lead to excessive residual porosity in the center of the part. However, processing of thick-section components required modification of the conventional process conditions, and the means by which the large amount of molten metal is introduced into the fiber preform. Modification of the low-temperature, ultraviolet-enhanced chemical vapor deposition process used to apply interface coatings to the fiber preform was also required to accommodate the high preform thickness. The thick-section CMC processing developed in this work proved to be invaluable for component development, fabrication, and testing in two complementary efforts. In a project for the Army, involving SiC/SiC blisk development, nominally 0.8 in. thick x 8 in. diameter (approx. 2 cm thick x 20 cm diameter) components were successfully infiltrated. Blisk hubs were machined using diamond-embedded cutting tools and successfully spin-tested. Good ply uniformity and extremely low residual porosity (<2

  7. Composite fabrication and polymer modification using neoteric solvents

    NASA Astrophysics Data System (ADS)

    Eastman, Scott A.

    This thesis is divided into two research initiatives: The fabrication and study of bulk, co-continuous, cellulosic-polymer composites with the aid of supercritical CO2 (SC CO2); and the study of poly(vinyl alcohol) (PVOH) modification and surface activity in ionic liquids. The first part of this thesis utilizes the tunable solubility, gas-like diffusivity, and omniphilic wettability of SC CO2 to incorporate and subsequently polymerize silicone and poly(enemer) prepolymer mixtures throughout various cellulosic substrates. Chapters two and three investigate the mechanical properties of these composites and demonstrate that nearly every resulting composite demonstrates an improved flexural modulus and energy release rate upon splitting. Fire resistance of these composites was also investigated and indicates that the heat release rate, total heat released, and char yield were significantly improved upon for all silicone composites compared to the untreated cellulosic material. Chapter four looks specifically at aspen-silicone composites for thermo-oxidative studies under applied loads in order to study the effect of silicone incorporation on the failure kinetics of aspen. The aspen-silicone composites tested under these conditions demonstrated significantly longer lifetimes under the same loading and heating conditions compared with untreated aspen. The second part of this thesis focuses on studying ionic liquids as potentially useful solvents and reaction media for poly(vinyl alcohol). Two ionic liquids (1-Butyl-3-methylimidizolium chloride and tributylethylphosphonium diethylphosphate) were found to readily dissolve PVOH. More importantly, we have demonstrated that these solvents can be used as inert reaction media for PVOH modification. Both ionic liquids were found to facilitate the quantitative esterification of PVOH, while only the phosphonium ionic liquid supports the quantitative urethanation of the polymer. In an attempt to tune the surface properties of ionic

  8. Layer-by-Layer Assembled Architecture of Polyelectrolyte Multilayers and Graphene Sheets on Hollow Carbon Spheres/Sulfur Composite for High-Performance Lithium-Sulfur Batteries.

    PubMed

    Wu, Feng; Li, Jian; Su, Yuefeng; Wang, Jing; Yang, Wen; Li, Ning; Chen, Lai; Chen, Shi; Chen, Renjie; Bao, Liying

    2016-09-14

    In the present work, polyelectrolyte multilayers (PEMs) and graphene sheets are applied to sequentially coat on the surface of hollow carbon spheres/sulfur composite by a flexible layer-by-layer (LBL) self-assembly strategy. Owing to the strong electrostatic interactions between the opposite charged materials, the coating agents are very stable and the coating procedure is highly efficient. The LBL film shows prominent impact on the stability of the cathode by acting as not only a basic physical barrier, and more importantly, an ion-permselective film to block the polysulfides anions by Coulombic repulsion. Furthermore, the graphene sheets can help to stabilize the polyelectrolytes film and greatly reduce the inner resistance of the electrode by changing the transport of the electrons from a "point-to-point" mode to a more effective "plane-to-point'' mode. On the basis of the synergistic effect of the PEMs and graphene sheets, the fabricated composite electrode exhibits very stable cycling stability for over 200 cycles at 1 A g(-1), along with a high average Coulombic efficiency of 99%. With the advantages of rapid and controllable fabrication of the LBL coating film, the multifunctional architecture developed in this study should inspire the design of other lithium-sulfur cathodes with unique physical and chemical properties. PMID:27479273

  9. Effect of gamma radiation on the performance of jute fabrics-reinforced polypropylene composites

    NASA Astrophysics Data System (ADS)

    Haydaruzzaman; Khan, Ruhul A.; Khan, Mubarak A.; Khan, A. H.; Hossain, M. A.

    2009-11-01

    Jute fabrics-reinforced polypropylene (PP) composites (50% fiber) were prepared by compression molding. Composites were fabricated with non-irradiated jute fabrics/non-irradiated PP (C-0), non-irradiated jute fabrics/irradiated PP (C-1), irradiated jute fabrics/non-irradiated PP (C-2) and irradiated jute fabrics/irradiated PP (C-3). It was found that C-3 composite performed the best mechanical properties over other composites. Total radiation dose varied from 250-1000 krad and composites made of using 500 krad showed the best results. The optimized values (C-3 composites) for tensile strength (TS), bending strength (BS) and impact strength (IS) were found to be 63 MPa, 73 MPa and 2.93 kJ/m 2, respectively.

  10. Concurrent tailoring of fabrication process and interphase layer to reduce residual stresses in metal matrix composites

    NASA Technical Reports Server (NTRS)

    Saravanos, D. A.; Chamis, C. C.; Morel, M.

    1991-01-01

    A methodology is presented to reduce the residual matrix stresses in continuous fiber metal matrix composites (MMC) by optimizing the fabrication process and interphase layer characteristics. The response of the fabricated MMC was simulated based on nonlinear micromechanics. Application cases include fabrication tailoring, interphase tailoring, and concurrent fabrication-interphase optimization. Two composite systems, silicon carbide/titanium and graphite/copper, are considered. Results illustrate the merits of each approach, indicate that concurrent fabrication/interphase optimization produces significant reductions in the matrix residual stresses and demonstrate the strong coupling between fabrication and interphase tailoring.

  11. Fabrication, performance, and figure metrology of epoxy-replicated aluminum foils for hard x-ray focusing multilayer-coated segmented conical optics

    NASA Astrophysics Data System (ADS)

    Jimenez-Garate, Mario A.; Craig, William W.; Hailey, Charles J.; Christensen, Finn E.; Hussain, Ahsen M.

    2000-11-01

    We fabricated x-ray mirrors for hard x-ray (>= 10 keV) telescopes using multilayer coatings and an improved epoxy- replicated aluminum foil (ERAF) nonvacuum technology. The ERAF optics have approximately 1 arcmin axial figure half- power diameter (HPD) and passed environmental testing. Reflectivity measurements at 8 keV on ERAFs with and without multilayer coatings show a 4.4 to 4.8 angstroms room mean square microroughness for correlation lengths

  12. Scalable fabrication of immunosensors based on carbon nanotube polymer composites

    NASA Astrophysics Data System (ADS)

    Mendoza, Ernest; Orozco, Jahir; Jiménez-Jorquera, Cecilia; González-Guerrero, Ana B.; Calle, Ana; Lechuga, Laura M.; Fernández-Sánchez, César

    2008-02-01

    In this work we present the fabrication and characterization of immunosensors based on polystyrene (PS)-multiwalled carbon nanotube (MWCNT) composites. The electrochemical properties of the sensors have been investigated and show that the surface area is increased upon addition of the MWCNT-PS layer. Furthermore, a plasma activation process is used to partially remove the PS and expose the MWCNTs. This results in a huge increase in the electrochemical area and opens up the possibility of binding biomolecules to the MWCNT wall. The MWCNTs have been functionalized covalently with a model antibody (rabbit IgG). The biosensors have been tested using amperometric techniques and show detection limits comparable to standard techniques such as ELISA.

  13. Improved inhomogeneous finite elements for fabric reinforced composite mechanics analysis

    NASA Technical Reports Server (NTRS)

    Foye, R. L.

    1992-01-01

    There is a need to do routine stress/failure analysis of fabric reinforced composite microstructures to provide additional confidence in critical applications and guide materials development. Conventional methods of 3-D stress analysis are time consuming to set up, run and interpret. A need exists for simpler methods of modeling these structures and analyzing the models. The principal difficulty is the discrete element mesh generation problem. Inhomogeneous finite elements are worth investigating for application to these problems because they eliminate the mesh generation problem. However, there are penalties associated with these elements. Their convergence rates can be slow compared to homogeneous elements. Also, there is no accepted method for obtaining detailed stresses in the constituent materials of each element. This paper shows that the convergence rate can be significantly improved by a simple device which substitutes homogeneous elements for the inhomogeneous ones. The device is shown to work well in simple one and two dimensional problems. However, demonstration of the application to more complex two and three dimensional problems remains to be done. Work is also progressing toward more realistic fabric microstructural geometries.

  14. Efficient focusing of 8 keV X-rays with multilayer Fresnel zone plates fabricated by atomic layer deposition and focused ion beam milling

    PubMed Central

    Mayer, Marcel; Keskinbora, Kahraman; Grévent, Corinne; Szeghalmi, Adriana; Knez, Mato; Weigand, Markus; Snigirev, Anatoly; Snigireva, Irina; Schütz, Gisela

    2013-01-01

    Fresnel zone plates (FZPs) recently showed significant improvement by focusing soft X-rays down to ∼10 nm. In contrast to soft X-rays, generally a very high aspect ratio FZP is needed for efficient focusing of hard X-rays. Therefore, FZPs had limited success in the hard X-ray range owing to difficulties of manufacturing high-aspect-ratio zone plates using conventional techniques. Here, employing a method of fabrication based on atomic layer deposition (ALD) and focused ion beam (FIB) milling, FZPs with very high aspect ratios were prepared. Such multilayer FZPs with outermost zone widths of 10 and 35 nm and aspect ratios of up to 243 were tested for their focusing properties at 8 keV and shown to focus hard X-rays efficiently. This success was enabled by the outstanding layer quality thanks to ALD. Via the use of FIB for slicing the multilayer structures, desired aspect ratios could be obtained by precisely controlling the thickness. Experimental diffraction efficiencies of multilayer FZPs fabricated via this combination reached up to 15.58% at 8 keV. In addition, scanning transmission X-ray microscopy experiments at 1.5 keV were carried out using one of the multilayer FZPs and resolved a 60 nm feature size. Finally, the prospective of different material combinations with various outermost zone widths at 8 and 17 keV is discussed in the light of the coupled wave theory and the thin-grating approximation. Al2O3/Ir is outlined as a promising future material candidate for extremely high resolution with a theoretical efficiency of more than 20% for as small an outermost zone width as 10 nm at 17 keV. PMID:23592622

  15. Efficient focusing of 8 keV X-rays with multilayer Fresnel zone plates fabricated by atomic layer deposition and focused ion beam milling.

    PubMed

    Mayer, Marcel; Keskinbora, Kahraman; Grévent, Corinne; Szeghalmi, Adriana; Knez, Mato; Weigand, Markus; Snigirev, Anatoly; Snigireva, Irina; Schütz, Gisela

    2013-05-01

    Fresnel zone plates (FZPs) recently showed significant improvement by focusing soft X-rays down to ~10 nm. In contrast to soft X-rays, generally a very high aspect ratio FZP is needed for efficient focusing of hard X-rays. Therefore, FZPs had limited success in the hard X-ray range owing to difficulties of manufacturing high-aspect-ratio zone plates using conventional techniques. Here, employing a method of fabrication based on atomic layer deposition (ALD) and focused ion beam (FIB) milling, FZPs with very high aspect ratios were prepared. Such multilayer FZPs with outermost zone widths of 10 and 35 nm and aspect ratios of up to 243 were tested for their focusing properties at 8 keV and shown to focus hard X-rays efficiently. This success was enabled by the outstanding layer quality thanks to ALD. Via the use of FIB for slicing the multilayer structures, desired aspect ratios could be obtained by precisely controlling the thickness. Experimental diffraction efficiencies of multilayer FZPs fabricated via this combination reached up to 15.58% at 8 keV. In addition, scanning transmission X-ray microscopy experiments at 1.5 keV were carried out using one of the multilayer FZPs and resolved a 60 nm feature size. Finally, the prospective of different material combinations with various outermost zone widths at 8 and 17 keV is discussed in the light of the coupled wave theory and the thin-grating approximation. Al2O3/Ir is outlined as a promising future material candidate for extremely high resolution with a theoretical efficiency of more than 20% for as small an outermost zone width as 10 nm at 17 keV.

  16. Mechanical performance of Hi-Nicalon/CVI-SiC composites with multilayer SiC/C interfaces

    SciTech Connect

    Halverson, H.G.; Carter, R.H.; Curtin, W.A.

    1997-12-01

    The mechanical properties and interfacial characteristics of new SiC/SiC ceramic composites, composed of Hi-Nicalon fibers in a CVI-SiC matrix and having a variety of multilayer SiC/C coatings between the fibers and the matrix, are studied in detail to elucidate the roles of the coatings and fibers. Axial tension tests and unload/reload hysteresis loop measurements are performed to determine mechanical performance. All materials exhibit the strong and tough behavior characteristic of good ceramic composites, with all multilayer variants performing quite similarly. SEM microscopy demonstrates that matrix cracks penetrate through the multilayers and debond at the fiber/inner-coating interface. Analysis of the hysteretic behavior leads to values for interfacial sliding resistance {tau} {approx} 11 ksi and interfacial toughness {Gamma}{sub i} {approx} 2 J/m{sup 2} that are nearly independent of multilayer structure, and are similar to values obtained for standard pyrolitic carbon interfaces. These results all indicate debonding at the fiber surface for all coating structures, which provides a common roughness, {tau}, and {Gamma}{sub i}. Analysis of fiber fracture mirrors provides an estimate of the in-situ strength of the fibers and demonstrates the high strength retention of the Hi-Nicalon fibers. The in-situ fiber strengths are combined with the measured pullout lengths to obtain an independent determination of {tau} = 8.5 ksi that agrees well with the value found from the hysteretic behavior. Predictions of composite strength using the derived fiber strengths agree well with the measured value although the predicted failure strain is too large. This study demonstrates that Hi-Nicalon fiber/CVI-SiC composites perform well for a wide range of multilayer interface structures and that the interfaces present relatively high values of {tau} and {Gamma}{sub i}, both of which are beneficial to strength and toughness. The small carbon layer thicknesses in these multilayer

  17. Crack Driving Forces in a Multilayered Coating System for Ceramic Matrix Composite Substrates

    NASA Technical Reports Server (NTRS)

    Ghosn, Louis J.; Zhu, Dongming; Miller, Robert A.

    2005-01-01

    The effects of the top coating thickness, modulus and shrinkage strains on the crack driving forces for a baseline multilayer Yttria-Stabilized-Zirconia/Mullite/Si thermal and environment barrier coating (TEBC) system for SiC/SiC ceramic matrix composite substrates are determined for gas turbine applications. The crack driving forces increase with increasing modulus, and a low modulus thermal barrier coating material (below 10 GPa) will have no cracking issues under the thermal gradient condition analyzed. Since top coating sintering increases the crack driving forces with time, highly sintering resistant coatings are desirable to maintain a low tensile modulus and maintain a low crack driving force with time. Finite element results demonstrated that an advanced TEBC system, such as ZrO2/HfO2, which possesses improved sintering resistance and high temperature stability, exhibited excellent durability. A multi-vertical cracked structure with fine columnar spacing is an ideal strain tolerant coating capable of reducing the crack driving forces to an acceptable level even with a high modulus of 50 GPa.

  18. Tunable thick porous silica coating fabricated by multilayer-by-multilayer bonding of silica nanoparticles for open-tubular capillary chromatographic separation.

    PubMed

    Qu, Qishu; Liu, Yuanyuan; Shi, Wenjun; Yan, Chao; Tang, Xiaoqing

    2015-06-19

    A simple coating procedure employing a multilayer-by-multilayer process to modify the inner surface of bare fused-silica capillaries with silica nanoparticles was established. The silica nanoparticles were adsorbed onto the capillary wall via a strong electrostatic interaction between amino functional groups and silica particles. The thickness of the coating could be tuned from 130 to 600 nm by increasing the coating cycles from one to three. Both the retention factor and the resolution were greatly increased with increasing coating cycles. The loading capacity determined by naphthalene in the column with three coating cycles is 152.1 pmol. The effects of buffer concentration and pH value on the stability of the coating were evaluated. The retention reproducibility of the separation of toluene was 0.8, 1.2, 2.3, and 4.5%, respectively, for run-to-run, day-to-day, column-to-column, and batch-to-batch, respectively. The chromatographic performance of these columns was evaluated by both capillary liquid chromatography and open-tubular capillary electrochromatography (OT-CEC). Separation of aromatic hydrocarbons in the column with three coating cycles provided high theoretical plate numbers (up to 269,280 plates m(-1) for toluene) and short separation time (<15 min) by using OT-CEC mode. The method was also used to separate egg white proteins. Both acidic and basic proteins as well as four glycoisoforms were separated in a single run.

  19. Tunable thick porous silica coating fabricated by multilayer-by-multilayer bonding of silica nanoparticles for open-tubular capillary chromatographic separation.

    PubMed

    Qu, Qishu; Liu, Yuanyuan; Shi, Wenjun; Yan, Chao; Tang, Xiaoqing

    2015-06-19

    A simple coating procedure employing a multilayer-by-multilayer process to modify the inner surface of bare fused-silica capillaries with silica nanoparticles was established. The silica nanoparticles were adsorbed onto the capillary wall via a strong electrostatic interaction between amino functional groups and silica particles. The thickness of the coating could be tuned from 130 to 600 nm by increasing the coating cycles from one to three. Both the retention factor and the resolution were greatly increased with increasing coating cycles. The loading capacity determined by naphthalene in the column with three coating cycles is 152.1 pmol. The effects of buffer concentration and pH value on the stability of the coating were evaluated. The retention reproducibility of the separation of toluene was 0.8, 1.2, 2.3, and 4.5%, respectively, for run-to-run, day-to-day, column-to-column, and batch-to-batch, respectively. The chromatographic performance of these columns was evaluated by both capillary liquid chromatography and open-tubular capillary electrochromatography (OT-CEC). Separation of aromatic hydrocarbons in the column with three coating cycles provided high theoretical plate numbers (up to 269,280 plates m(-1) for toluene) and short separation time (<15 min) by using OT-CEC mode. The method was also used to separate egg white proteins. Both acidic and basic proteins as well as four glycoisoforms were separated in a single run. PMID:25952665

  20. Damage-Tolerant, Affordable Composite Engine Cases Designed and Fabricated

    NASA Technical Reports Server (NTRS)

    Hopkins, Dale A.; Roberts, Gary D.; Pereira, J. Michael; Bowman, Cheryl L.

    2005-01-01

    An integrated team of NASA personnel, Government contractors, industry partners, and university staff have developed an innovative new technology for commercial fan cases that will substantially influence the safety and efficiency of future turbine engines. This effective team, under the direction of the NASA Glenn Research Center and with the support of the Federal Aviation Administration, has matured a new class of carbon/polymer composites and demonstrated a 30- to 50-percent improvement in specific containment capacity (blade fragment kinetic energy/containment system weight). As the heaviest engine component, the engine case/containment system greatly affects both the safety and efficiency of aircraft engines. The ballistic impact research team has developed unique test facilities and methods for screening numerous candidate material systems to replace the traditional heavy, metallic engine cases. This research has culminated in the selection of a polymer matrix composite reinforced with triaxially braided carbon fibers and technology demonstration through the fabrication of prototype engine cases for three major commercial engine manufacturing companies.

  1. Apparatus and process for freeform fabrication of composite reinforcement preforms

    NASA Technical Reports Server (NTRS)

    Yang, Junsheng (Inventor); Wu, Liangwei (Inventor); Liu, Junhai (Inventor); Jang, Bor Z. (Inventor)

    2001-01-01

    A solid freeform fabrication process and apparatus for making a three-dimensional reinforcement shape. The process comprises the steps of (1) operating a multiple-channel material deposition device for dispensing a liquid adhesive composition and selected reinforcement materials at predetermined proportions onto a work surface; (2) during the material deposition process, moving the deposition device and the work surface relative to each other in an X-Y plane defined by first and second directions and in a Z direction orthogonal to the X-Y plane so that the materials are deposited to form a first layer of the shape; (3) repeating these steps to deposit multiple layers for forming a three-dimensional preform shape; and (4) periodically hardening the adhesive to rigidize individual layers of the preform. These steps are preferably executed under the control of a computer system by taking additional steps of (5) creating a geometry of the shape on the computer with the geometry including a plurality of segments defining the preform shape and each segment being preferably coded with a reinforcement composition defining a specific proportion of different reinforcement materials; (6) generating programmed signals corresponding to each of the segments in a predetermined sequence; and (7) moving the deposition device and the work surface relative to each other in response to these programmed signals. Preferably, the system is also operated to generate a support structure for any un-supported feature of the 3-D preform shape.

  2. A model-based, Bayesian characterization of subsurface corrosion parameters in composite multi-layered structures

    NASA Astrophysics Data System (ADS)

    Reed, Heather; Hoppe, Wally

    2016-02-01

    Thermographic NDE approaches to detect subsurface corrosion defects of multi-layered structures with composite top layers have proven difficult due to the fact that the thermal conductivity of composite materials is larger in lateral directions (the plane parallel to the surface) than in the through-thickness directions. This causes heat to dissipate faster laterally than through the thickness when a heat source is applied to the surface of the structure, making it difficult for subsurface damage effects to manifest on the surface, where the heat source and inspection typically occur. To address this, a heat induction approach is presented that excites the damaged, metallic bottom layer directly by Joule heating, resulting in more observable damage effects on the surface than what could be expected for traditional thermographic methods on this type of structure. To characterize the subsurface damage parameters (defect location, diameter, and depth), Bayesian inversion of numerically-simulated noisy data, using a high-fidelity, coupled electromagnetic-heat transfer model is employed. Stochastic estimation methods such as Markov chain Monte Carlo (MCMC) allow for quantification of uncertainty surrounding the damage parameters, which is important as this directly translates into uncertainty surrounding the component reliability. However, because thousands of high-fidelity finite element models are computationally costly to evaluate, as is typical in most MCMC methods, the use of Bayesian inversion is rarely feasible in real-time. To address this, a projection-based reduced order modeling (ROM) tracking and interpolation scheme is formulated within the MCMC sampling method for the multi-physics problem, resulting in significant speedup of solution time with little loss of accuracy, enabling near-real time stochastic estimation of damage.

  3. Fabrication of a boron nitride-gold nanocluster composite and its versatile application for immunoassays.

    PubMed

    Yang, Guo-Hai; Shi, Jian-Jun; Wang, Sheng; Xiong, Wei-Wei; Jiang, Li-Ping; Burda, Clemens; Zhu, Jun-Jie

    2013-11-25

    A multifunctional boron nitride-gold nanocluster composite was fabricated using poly-diallyldimethylammonium chloride as a stabilizer and a linker. The as-fabricated composite could be used as a fluorescent or an electrochemical label for immunosensing in the sensitive detection of interleukin-6.

  4. Analytical study of the structural-dynamics and sound radiation of anisotropic multilayered fibre-reinforced composites

    NASA Astrophysics Data System (ADS)

    Täger, Olaf; Dannemann, Martin; Hufenbach, Werner A.

    2015-04-01

    Lightweight structures for high-technology applications are designed to meet the increasing demands on low structural weight and maximum stiffness. These classical lightweight properties result in lower inertial forces that consequently lead to higher vibration amplitudes thereby increasing sound radiation. Here, special anisotropic multilayered composites offer a high vibro-acoustic lightweight potential. The authors developed analytical vibro-acoustic simulation models, which allow a material-adapted structural-dynamic and sound radiation analysis of anisotropic multilayered composite plates. Compared to numerical methods FEM/BEM these analytical models allow a quick and physically based analysis of the vibro-acoustic properties of anisotropic composite plates. This advantage can be seen by the presented extensive parameter studies, which have been performed in order to analyse the influence of composite-specific design variables on the resulting vibro-acoustic behaviour. Here, it was found that the vibro-acoustic parameters like eigenfrequency and modal damping show direction-dependent properties. Furthermore, the investigations reveal that laminated composites show a so-called damping-dominated sound radiation behaviour. Based on these studies, a vibro-acoustic design procedure is proposed and design guidelines are derived.

  5. Photonics of fullerene-conducting polymer composites and multilayered structures: new results and prospects

    NASA Astrophysics Data System (ADS)

    Yoshino, Katsumi; Yoshimoto, Kenji; Tada, Kazuya; Araki, Hishashi; Kawai, Tsuyoshi; Ozaki, Masanori; Zakhidov, Anvar A.

    1995-12-01

    The general features of charge transfer processes fullerene/conducting polymer (CP) systems, such as energetics of photoinduced charge transfer (PCT) between C60 and CP (pi) - electronic states, geometry of (pi) -(pi) overlapping and the role of self-trapping effects to polaronic states on C60 and CP chains on the PCT dynamics are analyzed. Persistent photoconductivity and electroluminescence quenching recently found in C60/CP composites additionally to photoconductivity enhancement and photoluminescence quenching observed earlier, indicate that photogenerated C60 radicals may be extremely long living in CP matrices, due to multicharging of C60 as suggested by us accompanied with deep self-trapping to polaron/bipolaron states. The anisotropy of PCT is proposed to arise due to orientational modulation of overlapping between polaronic rings on C60 and CP which strongly suppresses back recombination. The strategy to increase the efficiency of C60CP donor-acceptor (DA) photocells by improving PCT is analyzed, particularly considering multilayered structures with polarization barriers at interfaces, and increased intralayer mobilities of carriers. To increase the efficiency of photons collection in photocells we suggest three layered D-M-A structures, with molecular 'photon pump' layers strongly absorbing photons. The prospects for novel photonic applications of various C60CP systems, such as NLO devices and photomodulated field effect transistors (FETs) are discussed and illustrated by the newest results. New results on superconductivity of C60/CP upon alkali metal doping are presented, and exciting possibilities for novel superconducting phases in this system are discussed.

  6. Characterization of multilayered and composite edible films from chitosan and beeswax.

    PubMed

    Velickova, Elena; Winkelhausen, Eleonora; Kuzmanova, Slobodanka; Moldão-Martins, Margarida; Alves, Vitor D

    2015-03-01

    Chitosan-based edible films were prepared and subjected to cross-linking reactions using sodium tripolyphosphate and/or to beeswax coating on both films interfaces. In addition, chitosan-beeswax emulsion-based films were produced. The goal of these modifications of the chitosan films was the improvement of their barrier to water vapor and to decrease their affinity to liquid water maintaining or improving the mechanical and optical properties of the original chitosan films. The cross-linking with tripolyphosphate decreased both the water vapor permeability and the water absorption capacity to about 55% and 50% of that of the original chitosan films, respectively. However, there was an increase in the films stiffness, revealed by the increased Young modulus from 42 kPa up to 336 kPa. The multilayered wax-chitosan-wax films exhibited a similar improvement of the barrier properties to water vapor, with the advantage of maintaining the mechanical properties of the original chitosan films. However, these wax-coated films showed a higher water absorption capacity, which is believed to be a consequence of water entry into small pores between the film and the wax layers. Regarding the film samples subjected to cross-linking and further coating with beeswax, a similar behavior as the uncoated cross-linked films was observed. The emulsion-based composite films were characterized by a substantial decrease of the water vapor permeability (40%), along with a decrease in their stiffness. Regarding the optical properties, all films presented a yellowish color with similar values of lightness, chroma, and hue.

  7. Effect of polymer microsphere incorporation on impact performance of STF cotton fabric composite

    NASA Astrophysics Data System (ADS)

    Suhaimi, M. S.; Mohamed, R.; Faiza, M. A.

    2010-05-01

    Liquid body armor system is recently being used compared to conventional body armor due to its lightweight, highly flexibility and reduced layered fabric. Shear thickening fluid (STF) system comprising of Polymer Microsphere (PMS) and solvent media are exploited in this study. Polymer Microsphere (eg: PMS) in solvent media varies with viscosity upon different PMS composition with and without surfactant. Fabrication of STF fabric system using Cotton laminate were performed using hand lay up with fixed areal density of 40% PMS content. Impact performance was evaluated using knife pendulum impact tester. Impact strength was found to increase with incorporation of STF system. STF addition significantly improves stab resistance of fabric. There were improvements of impact energy absorption for cotton fabric at different volume of STF used with 3 layers. For the three layer systems, impact performance showed improvement of 27.62% using 4ml of STF compared to use of 8ml of STF (12.44% impact improvement). For Cotton STF fabric composite, the effectiveness of the penetration was raised upon higher fabric layers. Overall, the STF-Cotton fabric composite are totally failure during testing, because of the cotton fabric is a fabric, which has very low strength. The addition of STF onto the cotton fabric system will not make the fabric becomes highly impact resistance.

  8. Femtosecond laser fabrication of gold nanorod/polymer composite microstructures

    NASA Astrophysics Data System (ADS)

    Masui, Kyoko; Shoji, Satoru; Ushiba, Shota; Duan, Xuan-Ming; Kawata, Satoshi

    2012-10-01

    We present a fabrication method of gold nanorod/ polymer composite microstructures by means of a femtosecond near-infrared laser light. The mechanism of this method is based on a cooperation of two optical reactions; two-photon polymerization (TPP) reaction only at the surface of gold nanorods, and optical accumulation of gold nanorods in photo-polymerizable resin. Gold nanorods were mass-produced by seed mediated growth method, and were mono-dispersed in photo-resin. The wavelength of the laser light was tuned resonant to two-photon absorption of the photo-resin, and also close to a longitudinal local surface plasmon resonance (LSPR) mode of the gold nanorods. The laser light excited LSPR onto gold nanorods, resulting in the formation of thin polymer layer only at their surface through TPP. Concurrently occurring optical accumulation of gold nanorods by continuous irradiation of laser light, gold nanorods got together into focus spot. The TPP layer at the surface of gold nanorods worked as a glue to stick one another for forming their aggregated structure in micro/nano scale. By controlling the intensity and the exposure time of laser light, an optimal condition was found to induce dominant polymerization without any thermal damages. The scanning of the focus spot makes it possible to create arbitrary micro/nano structures. This method has a potential to create plasmonic optical materials by controlling the alignment of gold nanorods.

  9. Structural design and fabrication techniques of composite unmanned aerial vehicles

    NASA Astrophysics Data System (ADS)

    Hunt, Daniel Stephen

    Popularity of unmanned aerial vehicles has grown substantially in recent years both in the private sector, as well as for government functions. This growth can be attributed largely to the increased performance of the technology that controls these vehicles, as well as decreasing cost and size of this technology. What is sometimes forgotten though, is that the research and advancement of the airframes themselves are equally as important as what is done with them. With current computer-aided design programs, the limits of design optimization can be pushed further than ever before, resulting in lighter and faster airframes that can achieve longer endurances, higher altitudes, and more complex missions. However, realization of a paper design is still limited by the physical restrictions of the real world and the structural constraints associated with it. The purpose of this paper is to not only step through current design and manufacturing processes of composite UAVs at Oklahoma State University, but to also focus on composite spars, utilizing and relating both calculated and empirical data. Most of the experience gained for this thesis was from the Cessna Longitude project. The Longitude is a 1/8 scale, flying demonstrator Oklahoma State University constructed for Cessna. For the project, Cessna required dynamic flight data for their design process in order to make their 2017 release date. Oklahoma State University was privileged enough to assist Cessna with the mission of supporting the validation of design of their largest business jet to date. This paper will detail the steps of the fabrication process used in construction of the Longitude, as well as several other projects, beginning with structural design, machining, molding, skin layup, and ending with final assembly. Also, attention will be paid specifically towards spar design and testing in effort to ease the design phase. This document is intended to act not only as a further development of current

  10. Fabrication of Covalently Crosslinked and Amine-Reactive Microcapsules by Reactive Layer-by-Layer Assembly of Azlactone-Containing Polymer Multilayers on Sacrificial Microparticle Templates.

    PubMed

    Saurer, Eric M; Flessner, Ryan M; Buck, Maren E; Lynn, David M

    2011-02-14

    We report on the fabrication of covalently crosslinked and amine-reactive hollow microcapsules using 'reactive' layer-by-layer assembly to deposit thin polymer films on sacrificial microparticle templates. Our approach is based on the alternating deposition of layers of a synthetic polyamine and a polymer containing reactive azlactone functionality. Multilayered films composed of branched poly(ethylene imine) (BPEI) and poly(2-vinyl-4,4-dimethylazlactone) (PVDMA) were fabricated layer-by-layer on the surfaces of calcium carbonate and glass microparticle templates. After fabrication, these films contained residual azlactone functionality that was accessible for reaction with amine-containing molecules. Dissolution of the calcium carbonate or glass cores using aqueous ethylenediamine tetraacetic acid (EDTA) or hydrofluoric acid (HF), respectively, led to the formation of hollow polymer microcapsules. These microcapsules were robust enough to encapsulate and retain a model macromolecule (FITC-dextran) and were stable for at least 22 hours in high ionic strength environments, in low and high pH solutions, and in several common organic solvents. Significant differences in the behaviors of capsules fabricated on CaCO(3) and glass cores were observed and characterized using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). Whereas capsules fabricated on CaCO(3) templates collapsed upon drying, capsules fabricated on glass templates remained rigid and spherical. Characterization using EDS suggested that this latter behavior results, at least in part, from the presence of insoluble metal fluoride salts that are trapped or precipitate within the walls of capsules after etching of the glass cores using HF. Our results demonstrate that the assembly of BPEI/PVDMA films on sacrificial templates can be used to fabricate reactive microcapsules of potential use in a wide range of fields, including catalysis, drug and gene delivery, imaging, and

  11. Multilayer dielectric diffraction gratings

    DOEpatents

    Perry, Michael D.; Britten, Jerald A.; Nguyen, Hoang T.; Boyd, Robert; Shore, Bruce W.

    1999-01-01

    The design and fabrication of dielectric grating structures with high diffraction efficiency used in reflection or transmission is described. By forming a multilayer structure of alternating index dielectric materials and placing a grating structure on top of the multilayer, a diffraction grating of adjustable efficiency, and variable optical bandwidth can be obtained. Diffraction efficiency into the first order in reflection varying between 1 and 98 percent has been achieved by controlling the design of the multilayer and the depth, shape, and material comprising the grooves of the grating structure. Methods for fabricating these gratings without the use of ion etching techniques are described.

  12. Multilayer dielectric diffraction gratings

    DOEpatents

    Perry, M.D.; Britten, J.A.; Nguyen, H.T.; Boyd, R.; Shore, B.W.

    1999-05-25

    The design and fabrication of dielectric grating structures with high diffraction efficiency used in reflection or transmission is described. By forming a multilayer structure of alternating index dielectric materials and placing a grating structure on top of the multilayer, a diffraction grating of adjustable efficiency, and variable optical bandwidth can be obtained. Diffraction efficiency into the first order in reflection varying between 1 and 98 percent has been achieved by controlling the design of the multilayer and the depth, shape, and material comprising the grooves of the grating structure. Methods for fabricating these gratings without the use of ion etching techniques are described. 7 figs.

  13. Layered Bi2Se3 nanoplate/polyvinylidene fluoride composite based n-type thermoelectric fabrics.

    PubMed

    Dun, Chaochao; Hewitt, Corey A; Huang, Huihui; Xu, Junwei; Montgomery, David S; Nie, Wanyi; Jiang, Qike; Carroll, David L

    2015-04-01

    In this study, we report the fabrication of n-type flexible thermoelectric fabrics using layered Bi2Se3 nanoplate/polyvinylidene fluoride (PVDF) composites as the thermoelectric material. These composites exhibit room temperature Seebeck coefficient and electrical conductivity values of -80 μV K(-1) and 5100 S m(-1), respectively, resulting in a power factor approaching 30 μW m(-1)K(-2). The temperature-dependent thermoelectric properties reveal that the composites exhibit metallic-like electrical conductivity, whereas the thermoelectric power is characterized by a heterogeneous model. These composites have the potential to be used in atypical applications for thermoelectrics, where lightweight and flexible materials would be beneficial. Indeed, bending tests revealed excellent durability of the thermoelectric fabrics. We anticipate that this work may guide the way for fabricating high performance thermoelectric fabrics based on layered V-VI nanoplates.

  14. Layered Bi2Se3 nanoplate/polyvinylidene fluoride composite based n-type thermoelectric fabrics.

    PubMed

    Dun, Chaochao; Hewitt, Corey A; Huang, Huihui; Xu, Junwei; Montgomery, David S; Nie, Wanyi; Jiang, Qike; Carroll, David L

    2015-04-01

    In this study, we report the fabrication of n-type flexible thermoelectric fabrics using layered Bi2Se3 nanoplate/polyvinylidene fluoride (PVDF) composites as the thermoelectric material. These composites exhibit room temperature Seebeck coefficient and electrical conductivity values of -80 μV K(-1) and 5100 S m(-1), respectively, resulting in a power factor approaching 30 μW m(-1)K(-2). The temperature-dependent thermoelectric properties reveal that the composites exhibit metallic-like electrical conductivity, whereas the thermoelectric power is characterized by a heterogeneous model. These composites have the potential to be used in atypical applications for thermoelectrics, where lightweight and flexible materials would be beneficial. Indeed, bending tests revealed excellent durability of the thermoelectric fabrics. We anticipate that this work may guide the way for fabricating high performance thermoelectric fabrics based on layered V-VI nanoplates. PMID:25798653

  15. Process for manufacturing multilayer capacitors

    DOEpatents

    Lauf, Robert J.; Holcombe, Cressie E.; Dykes, Norman L.

    1996-01-01

    The invention is directed to a method of manufacture of multilayer electrical components, especially capacitors, and components made by such a method. High capacitance dielectric materials and low cost metallizations layered with such dielectrics may be fabricated as multilayer electrical components by sintering the metallizations and the dielectrics during the fabrication process by application of microwave radiation.

  16. Process for manufacturing multilayer capacitors

    DOEpatents

    Lauf, R.J.; Holcombe, C.E.; Dykes, N.L.

    1996-01-02

    The invention is directed to a method of manufacture of multilayer electrical components, especially capacitors, and components made by such a method. High capacitance dielectric materials and low cost metallizations layered with such dielectrics may be fabricated as multilayer electrical components by sintering the metallizations and the dielectrics during the fabrication process by application of microwave radiation. 4 figs.

  17. Multilayer-WS{sub 2}:ferroelectric composite for ultrafast tunable metamaterial-induced transparency applications

    SciTech Connect

    Yang, Xiaoyu; Yang, Jinghuan; Zhu, Yu; Yang, Hong; Hu, Xiaoyong Gong, Qihuang

    2015-08-24

    An ultrafast and low-power all-optical tunable metamaterial-induced transparency is realized, using polycrystalline barium titanate doped gold nanoparticles and multilayer tungsten disulfide microsheets as nonlinear optical materials. Large nonlinearity enhancement is obtained associated with quantum confinement effect, local-field effect, and reinforced interaction between light and multilayer tungsten disulfide. Low threshold pump intensity of 20 MW/cm{sup 2} is achieved. An ultrafast response time of 85 ps is maintained because of fast carrier relaxation dynamics in nanoscale crystal grains of polycrystalline barium titanate. This may be useful for the study of integrated photonic devices based on two-dimensional materials.

  18. Fabrication of composite propfan blades for a cruise missile wind tunnel model

    NASA Technical Reports Server (NTRS)

    Fite, E. Brian

    1993-01-01

    This report outlines the procedures that were employed in fabricating prototype graphite-epoxy composite prop fan blades. These blades were used in wind tunnel tests that investigated prop fan propulsion system interactions with a missile airframe in order to study the feasibility of an advanced-technology-propfan-propelled missile. Major phases of the blade fabrication presented include machining of the master blade, mold fabrication, ply cutting and assembly, blade curing, and quality assurance. Specifically, four separate designs were fabricated, 18 blades of each geometry, using the same fabrication technique for each design.

  19. High-performance multilayer composite membranes with mussel-inspired polydopamine as a versatile molecular bridge for CO2 separation.

    PubMed

    Li, Panyuan; Wang, Zhi; Li, Wen; Liu, Yanni; Wang, Jixiao; Wang, Shichang

    2015-07-22

    It is desirable to develop high-performance composite membranes for efficient CO2 separation in CO2 capture process. Introduction of a highly permeable polydimethylsiloxane (PDMS) intermediate layer between a selective layer and a porous support has been considered as a simple but efficient way to enhance gas permeance while maintaining high gas selectivity, because the introduced intermediate layer could benefit the formation of an ultrathin defect-free selective layer owing to the circumvention of pore penetration phenomenon. However, the selection of selective layer materials is unfavorably restricted because of the low surface energy of PDMS. Various highly hydrophilic membrane materials such as amino group-rich polyvinylamine (PVAm), a representative facilitated transport membrane material for CO2 separation, could not be facilely coated over the surface of the hydrophobic PDMS intermediate layer uniformly. Inspired by the hydrophilic nature and strong adhesive ability of polydopamine (PDA), PDA was therefore selected as a versatile molecular bridge between hydrophobic PDMS and hydrophilic PVAm. The PDA coating endows a highly compatible interface between both components with a large surface energy difference via multiple-site cooperative interactions. The resulting multilayer composite membrane with a thin facilitated transport PVAm selective layer exhibits a notably enhanced CO2 permeance (1887 GPU) combined with a slightly improved CO2/N2 selectivity (83), as well as superior structural stability. Similarly, the multilayer composite membrane with a hydrophilic CO2-philic Pebax 1657 selective layer was also developed for enhanced CO2 separation performance.

  20. X-ray analysis of compositional modulation in Co/Pt multilayer films for magneto-optic recording

    SciTech Connect

    Bain, J.A.; Clemens, B.M. ); Notarys, H.; Marinero, E.E. ); Brennan, S. )

    1993-07-15

    The compositional modulation in Co/Pt multilayer films was studied through the use of asymmetric Bragg diffraction. The angle between the scattering vector and the surface normal was varied in order to interrogate different components of the in-plane strain. In-plane strain values and unstrained lattice parameters, which reveal the intermixing of the two metals, were extracted from these measurements. The films displayed strains which varied with bilayer period and showed substantial intermixing at the smaller bilayer periods. These small bilayer period films showed perpendicular anisotropy as measured by Kerr rotation.

  1. Flaw detection in a multi-material multi-layered composite: using fem and air-coupled ut

    SciTech Connect

    Livings, R. A.; Dayal, V.; Barnard, D. J.; Hsu, D. K.

    2011-06-23

    Ceramic tiles are the main ingredient of a multi-layer multi-material composite being considered for the modernization of tank armors. The high stiffness, low attenuation, and precise dimensions of these uniform tiles make them remarkable resonators when driven to vibrate. This study is aimed at modeling the vibration modes of the tiles and the composite lay-up with finite element analysis and comparing the results with the resonance modes observed in air-coupled ultrasonic excitation of the tiles and armor samples. Defects in the tile, during manufacturing and/or after usage, are expected to change the resonance modes. The comparison of a pristine tile/lay-up and a defective tile/lay-up will thus be a quantitative damage metric. The understanding of the vibration behavior of the tile, both by itself and in the composite lay-up, can provide useful guidance to the nondestructive evaluation of armor panels containing ceramic tiles.

  2. Flaw Detection in a Multi-Material Multi-Layered Composite: Using FEM and Air-Coupled UT

    NASA Astrophysics Data System (ADS)

    Livings, R. A.; Dayal, V.; Barnard, D. J.; Hsu, D. K.

    2011-06-01

    Ceramic tiles are the main ingredient of a multi-layer multi-material composite being considered for the modernization of tank armors. The high stiffness, low attenuation, and precise dimensions of these uniform tiles make them remarkable resonators when driven to vibrate. This study is aimed at modeling the vibration modes of the tiles and the composite lay-up with finite element analysis and comparing the results with the resonance modes observed in air-coupled ultrasonic excitation of the tiles and armor samples. Defects in the tile, during manufacturing and/or after usage, are expected to change the resonance modes. The comparison of a pristine tile/lay-up and a defective tile/lay-up will thus be a quantitative damage metric. The understanding of the vibration behavior of the tile, both by itself and in the composite lay-up, can provide useful guidance to the nondestructive evaluation of armor panels containing ceramic tiles.

  3. Nextel{trademark}/SiC composites fabricated using forced chemical vapor infiltration

    SciTech Connect

    Weaver, B.L.; Lowden, R.A.; McLaughlin, J.C.; Stinton, D.P.; Besmann, T.M.; Schwarz, O.J.

    1993-06-01

    Oxide fiber-reinforced silicon carbide matrix composites were fabricated employing the forced-flow, thermal gradient chemical vapor infiltration (FCVI) process. Composites using Nextel{sup TM} fibers of varying composition were prepared to investigate the effectiveness of each Nextel{sup TM} fiber as a reinforcement for the given matrix. A carbon interface coating was used for the baseline materials, however, alternate interlayers with improved oxidation resistance were also explored Room-temperature flexure strengths of as-fabricated composites and specimens heated in air at 1273 K were measured and compared to results for other SiC-matrix composites.

  4. Multilayer films of cationic graphene-polyelectrolytes and anionic graphene-polyelectrolytes fabricated using layer-by-layer self-assembly

    NASA Astrophysics Data System (ADS)

    Rani, Adila; Oh, Kyoung Ah; Koo, Hyeyoung; Lee, Hyung jung; Park, Min

    2011-03-01

    Extremely thin sheets of carbon atoms called graphene have been predicted to possess excellent thermal properties, electrical conductivity, and mechanical stiffness. To harness such properties in composite materials for multifunctional applications, one would require the incorporation of graphene. In this study, new thin film composites were created using layer-by-layer (LBL) assembly of polymer-coated graphitic nanoplatelets. The positive and negative polyelectrolytes used to cover graphene sheets were poly allylamine hydrochloride (PAH) and poly sodium 4-styrenesulfonate (PSS). The synthesized poly allylamine hydrochloride-graphene (PAH-G) and poly sodium 4-styrenesulfonate-gaphene (PSS-G) were characterized by X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM), and thermo gravimetric analysis (TGA). The multilayer films created by spontaneous sequential adsorption of PAH-G and PSS-G were characterized by ultra violet spectroscopy (UV-vis), scanning electron microscopy (SEM), and AFM. The electrical conductivity of the graphene/polyelectrolyte multilayer film composites measured by the four-point probe method was 0.2 S cm -1, which was sufficient for the construction of advanced electro-optical devices and sensors.

  5. Electrochemical fabrication and characterization of Cu/Cu2O multi-layered micro and nanorods in Li-ion batteries

    NASA Astrophysics Data System (ADS)

    Rehnlund, David; Valvo, Mario; Tai, Cheuk-Wai; Ångström, Jonas; Sahlberg, Martin; Edström, Kristina; Nyholm, Leif

    2015-08-01

    Electrodes composed of freestanding nano- and microrods composed of stacked layers of copper and cuprous oxide have been fabricated using a straightforward one-step template-assisted pulsed galvanostatic electrodeposition approach. The approach provided precise control of the thickness of each individual layer of the high-aspect-ratio rods as was verified by SEM, EDS, XRD, TEM and EELS measurements. Rods with diameters of 80, 200 and 1000 nm were deposited and the influence of the template pore size on the structure and electrochemical performance of the conversion reaction based electrodes in lithium-ion batteries was investigated. The multi-layered Cu2O/Cu nano- and microrod electrodes exhibited a potential window of more than 2 V, which was ascribed to the presence of a distribution of Cu2O (and Cu, respectively) nanoparticles with different sizes and redox potentials. As approximately the same areal capacity was obtained independent of the diameter of the multi-layered rods the results demonstrate the presence of an electroactive Cu2O layer with a thickness defined by the time domain of the measurements. It is also demonstrated that while the areal capacity of the electrodes decreased dramatically when the scan rate was increased from 0.1 to 2 mV s-1, the capacity remained practically constant when the scan rate was further increased to 100 mV s-1. This behaviour can be explained by assuming that the capacity is limited by the lithium ion diffusion rate though the Cu2O layer generated during the oxidation step. The electrochemical performance of present type of 3-D multi-layered rods provides new insights into the lithiation and delithiation reactions taking place for conversion reaction materials such as Cu2O.Electrodes composed of freestanding nano- and microrods composed of stacked layers of copper and cuprous oxide have been fabricated using a straightforward one-step template-assisted pulsed galvanostatic electrodeposition approach. The approach provided

  6. Multilayer sulfur-resistant composite metal membranes and methods of making and repairing the same

    DOEpatents

    Way, J. Douglas; Hatlevik, Oyvind

    2014-07-15

    The invention relates to thin, hydrogen-permeable, sulfur-resistant membranes formed from multi-layers of palladium or palladium-alloy coatings on porous, ceramic or metal supports, methods of making these membranes, methods of repairing layers of these membranes and devices that incorporate these membranes.

  7. Dopant ink composition and method of fabricating a solar cell there from

    DOEpatents

    Loscutoff, Paul; Wu, Kahn; Molesa, Steven Edward

    2015-03-31

    Dopant ink compositions and methods of fabricating solar cells there from are described. A dopant ink composition may include a cross-linkable matrix precursor, a bound dopant species, and a solvent. A method of fabricating a solar cell may include delivering a dopant ink composition to a region above a substrate. The dopant ink composition includes a cross-linkable matrix precursor, a bound dopant species, and a solvent. The method also includes baking the dopant ink composition to remove a substantial portion of the solvent of the dopant ink composition, curing the baked dopant ink composition to cross-link a substantial portion of the cross-linkable matrix precursor of the dopant ink composition, and driving dopants from the cured dopant ink composition toward the substrate.

  8. Combined micromechanical and fabrication process optimization for metal-matrix composites

    NASA Technical Reports Server (NTRS)

    Morel, M.; Saravanos, D. A.; Chamis, C. C.

    1991-01-01

    A method is presented to minimize the residual matrix stresses in metal matrix composites. Fabrication parameters such as temperature and consolidation pressure are optimized concurrently with the characteristics (i.e., modulus, coefficient of thermal expansion, strength, and interphase thickness) of a fiber-matrix interphase. By including the interphase properties in the fabrication process, lower residual stresses are achievable. Results for an ultra-high modulus graphite (P100)/copper composite show a reduction of 21 percent for the maximum matrix microstress when optimizing the fabrication process alone. Concurrent optimization of the fabrication process and interphase properties show a 41 percent decrease in the maximum microstress. Therefore, this optimization method demonstrates the capability of reducing residual microstresses by altering the temperature and consolidation pressure histories and tailoring the interphase properties for an improved composite material. In addition, the results indicate that the consolidation pressures are the most important fabrication parameters, and the coefficient of thermal expansion is the most critical interphase property.

  9. Concurrent micromechanical tailoring and fabrication process optimization for metal-matrix composites

    NASA Technical Reports Server (NTRS)

    Morel, M.; Saravanos, D. A.; Chamis, Christos C.

    1990-01-01

    A method is presented to minimize the residual matrix stresses in metal matrix composites. Fabrication parameters such as temperature and consolidation pressure are optimized concurrently with the characteristics (i.e., modulus, coefficient of thermal expansion, strength, and interphase thickness) of a fiber-matrix interphase. By including the interphase properties in the fabrication process, lower residual stresses are achievable. Results for an ultra-high modulus graphite (P100)/copper composite show a reduction of 21 percent for the maximum matrix microstress when optimizing the fabrication process alone. Concurrent optimization of the fabrication process and interphase properties show a 41 percent decrease in the maximum microstress. Therefore, this optimization method demonstrates the capability of reducing residual microstresses by altering the temperature and consolidation pressure histories and tailoring the interphase properties for an improved composite material. In addition, the results indicate that the consolidation pressures are the most important fabrication parameters, and the coefficient of thermal expansion is the most critical interphase property.

  10. Electrochemical fabrication and characterization of Cu/Cu2O multi-layered micro and nanorods in Li-ion batteries.

    PubMed

    Rehnlund, David; Valvo, Mario; Tai, Cheuk-Wai; Ångström, Jonas; Sahlberg, Martin; Edström, Kristina; Nyholm, Leif

    2015-08-28

    Electrodes composed of freestanding nano- and microrods composed of stacked layers of copper and cuprous oxide have been fabricated using a straightforward one-step template-assisted pulsed galvanostatic electrodeposition approach. The approach provided precise control of the thickness of each individual layer of the high-aspect-ratio rods as was verified by SEM, EDS, XRD, TEM and EELS measurements. Rods with diameters of 80, 200 and 1000 nm were deposited and the influence of the template pore size on the structure and electrochemical performance of the conversion reaction based electrodes in lithium-ion batteries was investigated. The multi-layered Cu2O/Cu nano- and microrod electrodes exhibited a potential window of more than 2 V, which was ascribed to the presence of a distribution of Cu2O (and Cu, respectively) nanoparticles with different sizes and redox potentials. As approximately the same areal capacity was obtained independent of the diameter of the multi-layered rods the results demonstrate the presence of an electroactive Cu2O layer with a thickness defined by the time domain of the measurements. It is also demonstrated that while the areal capacity of the electrodes decreased dramatically when the scan rate was increased from 0.1 to 2 mV s(-1), the capacity remained practically constant when the scan rate was further increased to 100 mV s(-1). This behaviour can be explained by assuming that the capacity is limited by the lithium ion diffusion rate though the Cu2O layer generated during the oxidation step. The electrochemical performance of present type of 3-D multi-layered rods provides new insights into the lithiation and delithiation reactions taking place for conversion reaction materials such as Cu2O. PMID:26206712

  11. Fabrication of FeSi and Fe3Si compounds by electron beam induced mixing of [Fe/Si]2 and [Fe3/Si]2 multilayers grown by focused electron beam induced deposition

    NASA Astrophysics Data System (ADS)

    Porrati, F.; Sachser, R.; Gazzadi, G. C.; Frabboni, S.; Huth, M.

    2016-06-01

    Fe-Si binary compounds have been fabricated by focused electron beam induced deposition by the alternating use of iron pentacarbonyl, Fe(CO)5, and neopentasilane, Si5H12 as precursor gases. The fabrication procedure consisted in preparing multilayer structures which were treated by low-energy electron irradiation and annealing to induce atomic species intermixing. In this way, we are able to fabricate FeSi and Fe3Si binary compounds from [Fe/Si]2 and [Fe3/Si]2 multilayers, as shown by transmission electron microscopy investigations. This fabrication procedure is useful to obtain nanostructured binary alloys from precursors which compete for adsorption sites during growth and, therefore, cannot be used simultaneously.

  12. Design, fabrication, test, and evaluation of a prototype 150-foot long composite wind turbine blade

    NASA Technical Reports Server (NTRS)

    Gewehr, H. W.

    1979-01-01

    The design, fabrication, testing, and evaluation of a prototype 150 foot long composite wind turbine blade is described. The design approach and material selection, compatible with low cost fabrication methods and objectives, are highlighted. The operating characteristics of the blade during rotating and nonrotating conditions are presented. The tensile, compression, and shear properties of the blade are reported. The blade fabrication, tooling, and quality assurance are discussed.

  13. Calculation of the relative uniformity coefficient on the green composites reinforced with cotton and hemp fabric

    NASA Astrophysics Data System (ADS)

    Baciu, Florin; Hadǎr, Anton; Sava, Mihaela; Marinel, Stǎnescu Marius; Bolcu, Dumitru

    2016-06-01

    In this paper it is studied the influence of discontinuities on elastic and mechanical properties of green composite materials (reinforced with fabric of cotton or hemp). In addition, it is studied the way variations of the volume f the reinforcement influences the elasticity modulus and the tensile strength for the studied composite materials. In order to appreciate the difference in properties between different areas of the composite material, and also the dimensions of the defective areas, we have introduced a relative uniformity coefficient with which the mechanical behavior of the studied composite is compared with a reference composite. To validate the theoretical results we have obtained we made some experiments, using green composites reinforced with fabric, with different imperfection introduced special by cutting the fabric.

  14. Composite Properties of RTM370 Polyimide Fabricated by Vacuum Assisted Resin Transfer Molding (VARTM)

    NASA Technical Reports Server (NTRS)

    Chuang, Kathy C.; Criss, James M.; Mintz, Eric A.; Shonkwiler, Brian; McCorkle, Linda S.

    2011-01-01

    RTM370 imide resin based on 2,3,3?,4?-biphenyl dianhydride (a-BPDA), 3,4'-oxydianinline (3,4'-ODA) with the 4-phenylethynylphthalic (PEPA) endcap has been shown to exhibit a high cured T(sub g) (370 C) and low melt viscosity (10-30 poise) at 280 C with a pot-life of 1-2 h. Previously, RTM370 resin has been successfully fabricated into composites reinforced with T650-35 carbon fabrics by resin transfer molding (RTM). RTM370 composites exhibit excellent mechanical properties up to 327?C (620?F), and outstanding property retention after aging at 288?C (550?F) for 1000 h. In this work, RTM370 composites were fabricated by vacuum assisted resin transfer molding (VARTM), using vacuum bags on a steel plate. The mechanical properties of RTM370 composites fabricated by VARTM are compared to those prepared by RTM.

  15. Polyimide Composites Properties of RTM370 Fabricated by Vacuum Assisted Resins Transfer Molding (VARTM)

    NASA Technical Reports Server (NTRS)

    Chuang, Kathy C.; Criss, Jim M.; Mintz, Eric A.

    2011-01-01

    RTM370 imide resin based on 2,3,3 ,4 -biphenyl dianhydride ( a-BPDA), 3,4 -oxydianinline (3,4 -ODA) with 4-phenylethynylphthalic (PEPA) endcap has shown to exhibit high Tg (370 C) and low melt viscosity (10-30 poise) at 280 C with a pot-life of 1-2 h. Previously, RTM370 resin has been fabricated into composites with T650-35 carbon fabrics by resin transfer molding (RTM) successfully. RTM370 composites exhibit excellent mechanical properties up to 327 C (620 F), and outstanding property retention after aging at 288 C (550 F) for 1000 hrs. In this presentation, RTM 370 composites will be fabricated by vacuum assisted resins transfer molding (VARTM), using vacuum bags without mold. The mechanical properties of RTM370 composites fabricated by VARTM will be compared to those of RTM370 made by RTM.

  16. Fabrication of inorganic-organic composites containing ferroelectric nanoplates and evaluation of their piezoelectric response characteristics

    NASA Astrophysics Data System (ADS)

    Kishimoto, Ryo; Kobune, Masafumi; Nishioka, Hiroshi; Kikuchi, Takeyuki; Kishi, Hajime; Fujisawa, Hironori; Nakashima, Seiji; Shimizu, Masaru; Kimura, Satoshi

    2013-04-01

    a- and b-axis-oriented Bi3.25Nd0.75Ti3O12 (BNT) nanoplates, 3.0-µm thick, were fabricated on conductive Nb:TiO2(101) substrates with 0.79 mass% Nb at 650 °C by high-temperature sputtering. Successively, the fabrication of inorganic-organic composites was carried out by introducing an epoxy resin to the spaces between the BNT nanoplates. The fourier transform infrared spectroscopy (FTIR) and the energy dispersive X-ray (EDX) elemental mapping results confirmed that the fabricated composites were inorganic-organic hybridized materials with cured epoxy resin introduced into the spaces between the BNT nanoplates. Piezoelectric response measurements of the fabricated BNT-epoxy resin composites by using piezoresponse force microscopy (PFM) showed that the composites have potential as piezoelectric microelement materials.

  17. Multi-functional and durable nanofiber-fabric layered composite for protective application

    Technology Transfer Automated Retrieval System (TEKTRAN)

    A multifunctional and durable nanofiber-fabric-layered composite (NFLC) material was prepared by depositing electrospun Ag/PAN hybrid nanofibers onto a Nylon/cotton 50: 50 fabric substrate. The NFLCs showed excellent aerosol barrier efficiency and good air/moisture permeability. In addition, they sh...

  18. New approaches towards novel composite and multilayer membranes for intermediate temperature-polymer electrolyte fuel cells and direct methanol fuel cells

    NASA Astrophysics Data System (ADS)

    Branco, Carolina Musse; Sharma, Surbhi; de Camargo Forte, Maria Madalena; Steinberger-Wilckens, Robert

    2016-06-01

    This review analyses the current and existing literature on novel composite and multilayer membranes for Polymer Electrolyte Fuel Cell applications, including intermediate temperature polymer electrolyte fuel cell (IT-PEFC) and direct methanol fuel cell (DMFC) systems. It provides a concise scrutiny of the vast body of literature available on organic and inorganic filler based polymer membranes and links it to the new emerging trend towards novel combinations of multilayered polymer membranes for applications in DMFC and IT-PEFC. The paper carefully explores the advantages and disadvantages of the most common preparation techniques reported for multilayered membranes such as hot-pressing, casting and dip-coating and also summarises various other fresh and unique techniques employed for multilayer membrane preparation.

  19. Mechanical and wet tribological properties of carbon fabric/phenolic composites with different weave filaments counts

    NASA Astrophysics Data System (ADS)

    Wenbin, Li; Jianfeng, Huang; Jie, Fei; Liyun, Cao; Chunyan, Yao

    2015-10-01

    Carbon fabric/phenolic composites with different weave filaments counts were prepared by dip-coating and hot-press techniques, and then their mechanical and wet tribological properties were investigated based on the analysis of the three-dimensional surface profiles and the pore structures. Results show that the mechanical properties (elastic modulus, flexural modulus, tensile modulus, flexural strength and tensile strength) of the 3K carbon fabric/phenolic composites (Composite A) are better than that of the 12K carbon fabric/phenolic composites (Composite B). Fractured surfaces observation suggests that the dominant tensile failure mechanism is fiber breakage for Composite A and matrix fracture for Composite B. Compared with Composite B, Composite A possesses high friction coefficient in different loads and at different sliding speeds, and the friction coefficient of Composite A is more sensitive to load and sliding speed. The wear rate of Composite B is 39% greater than that of Composite A and the wear features of worn surfaces demonstrate the excellent wear resistance for Composite A. Based on the observation of worn surface, the wear mechanisms are presented.

  20. Fabrication, characterization, and biological assessment of multilayer DNA coatings on sandblasted-dual acid etched titanium surface.

    PubMed

    Liu, Li; Song, Li-Na; Yang, Guo-Li; Zhao, Shi-Fang; He, Fu-Ming

    2011-06-01

    As local gene therapy has received attention, immobilizing functional gene onto irregular oral implant surface has become an advanced challenge. Electrostatic layer-by-layer (LBL) assembly technique could achieve this goal and allow local and efficient administration of genes to the target cells. In this study, multilayers of cationic lipid/plasmid DNA (pEGFP-C1) complex (LDc) and anionic hyaluronic acid were assembled onto sandblasted-dual acid etched titanium disks by the LBL technique. Surface characteristics of the coatings were performed by x-ray photospectroscopy (XPS), contact angle measurements, and scanning electron microscopy (SEM). The cell biological characteristics of the coatings were evaluated by in vitro experiments. SEM results demonstrated that the porous titanium surface was gradually flattened with the increase of the multilayer. The XPS survey indicated that the N element was found from the coating. The coating degradation and pEGFP-C1 releasing kinetics showed that the more assembled layer numbers were, the larger the amount of DNA released in the first 30 h. MC3T3-E1 cells were cultured directly on the DNA-loaded surface. Higher enhanced green fluorescent protein (EGFP) expression efficiency was achieved by increasing the number of layers when cells were cultured after 24 or 72 h. The MC3T3-E1 cell viability on the surface of multilayer DNA coatings was significantly higher than that on control porous titanium surface. It was concluded that the approach established by the LBL technique had great potential in immobilizing gene coatings onto the porous titanium surface and subsequently influenced the function of the cultured cell. PMID:21448994

  1. Facile preparation of three-dimensional multilayer porous MnO2/reduced graphene oxide composite and its supercapacitive performance

    NASA Astrophysics Data System (ADS)

    Li, Yiju; Wang, Guiling; Ye, Ke; Cheng, Kui; Pan, Yue; Yan, Peng; Yin, Jinling; Cao, Dianxue

    2014-12-01

    Three-dimensional (3D) multilayer porous MnO2/reduced graphene oxide composites are coated on a nickel foam substrate (denoted as MnO2/R-GO@Ni-foam) by a facile and scalable spray method following by low temperature annealing. The composite electrodes are characterized using X-ray diffraction, scanning electron microscopy, transmission electron microscopy and Fourier transform infrared spectroscopy. The content of MnO2 in the MnO2/R-GO@Ni-foam composites is determined by thermal gravimetric analysis. The supercapacitive performance of the composite electroides is investigated by cyclic voltammetry, galvanostatic charge-discharge and electrochemical impedance spectroscopy. The results show that the MnO2/R-GO@Ni-foam composite displays a high specific capacitance of 267 F g-1 at 0.25 A g-1 and excellent capacitance retention of 89.5% after 1000 cycles. This study provides a facile way for the preparation of composite electrodes for high-performance supercapacitor.

  2. Periodic layered inverse micelle multilayers with tunable photonic band gap: fabrication and application in dye-sensitized solar cells

    NASA Astrophysics Data System (ADS)

    Jang, Yoon Hee; Kim, Dong Ha

    2014-03-01

    Periodic organic-inorganic multilayer films are constructed by stepwise alternate build-up of UV-stabilized poly(styrene-block-vinylpyridine) block copolymer inverse micelles and poly(styrene-block-ethylene oxide) block copolymer layers containing inorganic moieties at the polar core blocks. The layered block copolymer inverse micelle films show strong reflective color and well-defined photonic stop bands in the entire wavelength region from visible to near IR, which can be fine-tuned by controlling the inner architectures, i.e., the periodic size of the layered structure. The layered block copolymer films are integrated into the back-side of counter electrodes as a light reflection layer and thereby an enhancement ratio of ~11% in the cell efficiency is achieved, which can be attributed to the increased light harvesting by the sensitized dye molecules. Tailoring the inner structure of the photonic band gap multilayers, the wavelength of reflected light can be adjusted to the wavelength of dye absorption, leading to a noticeable enhancement in photocurrent and power conversion efficiency.Periodic organic-inorganic multilayer films are constructed by stepwise alternate build-up of UV-stabilized poly(styrene-block-vinylpyridine) block copolymer inverse micelles and poly(styrene-block-ethylene oxide) block copolymer layers containing inorganic moieties at the polar core blocks. The layered block copolymer inverse micelle films show strong reflective color and well-defined photonic stop bands in the entire wavelength region from visible to near IR, which can be fine-tuned by controlling the inner architectures, i.e., the periodic size of the layered structure. The layered block copolymer films are integrated into the back-side of counter electrodes as a light reflection layer and thereby an enhancement ratio of ~11% in the cell efficiency is achieved, which can be attributed to the increased light harvesting by the sensitized dye molecules. Tailoring the inner

  3. Full-wave model and numerical study of electromagnetic plane wave scattering by multilayered, fiber-based periodic composites

    NASA Astrophysics Data System (ADS)

    Li, C. Y.; Lesselier, D.; Zhong, Y.

    2015-07-01

    The present work aims at building up a full-wave computational model of electromagnetic nondestructive testing of composite materials produced by stacking up dielectric slabs one over the other. In each such dielectric slab, a periodic array of infinite cylindrical fibers is embedded. Electromagnetic scattering of such a multilayered, fiber-based periodic composite is investigated here for an obliquely incident plane wave, the plane of incidence of which differs from the plane orthogonal to the fibers' axes. Full-wave field representations are given first by multipole and plane wave expansions. Mode matching at boundaries between layers then yields the propagating matrices, which are applied to connect reflection and transmission coefficients of the longitudinal field components. Power reflection and transmission coefficients are obtained from time-averaged Poynting vectors. Numerical experiments with comparisons with known results illustrate the accuracy of the model proposed.

  4. Fracture toughness of 2-D woven SiC/SiC CVI-composites with multilayered interphases

    SciTech Connect

    Droillard, C.; Lamon, J.

    1996-04-01

    Relations between fracture toughness and fiber/matrix interphases were examined on various SiC/SiC composites made by chemical vapor infiltration (CVI) and reinforced with woven fiber bundles. Strong and weak fiber/matrix bondings were obtained using multilayered interphases consisting of various combinations of carbon and SiC layers of different thickness and using fibers which had been previously treated. Fracture toughness was estimated using the J-integral and using strain energy release rate computed with a model taking into account the presence of a process zone of matrix microcracks. Both approaches evidenced similar trends. It appeared that higher toughness was obtained with those composites possessing strong interphases and subject to dense matrix microcracking.

  5. Fabrication of Compositionally and Topographically Complex Robust Tissue Forms by 3D-Electrochemical Compaction of Collagen

    PubMed Central

    Younesi, Mousa; Islam, Anowarul; Kishore, Vipuil; Panit, Stefi; Akkus, Ozan

    2015-01-01

    Collagen solutions are phase-transformed to mechanically robust shell structures with curviplanar topographies using electrochemically induced pH gradients. The process enables rapid layer-by-layer deposition of collagen-rich mixtures over the entire field simultaneously to obtain compositionally diverse multilayered structures. In-plane tensile strength and modulus of the electrocompacted collagen sheet samples were 5200 -fold and 2300 -fold greater than that of uncompacted collagen samples. Out of plane compression tests showed 27 -fold and fold increase in compressive stress and 46 -fold increase in compressive modulus compared to uncompacted collagen sheets. Cells proliferated 4.9 times faster, and cellular area spread was 2.7 times greater on compacted collagen sheets. Electrocompaction also resulted in 2.9 times greater focal adhesion area than on regular collagen hydrogel. The reported improvements in the cell-matrix interactions with electrocompaction would serve to expedite the population of electrocompacted collagen scaffolds by cells. The capacity of the method to fabricate nonlinear curved topographies with compositional heterogeneous layers is demonstrated by sequential deposition of collagenhydroxyapatite layer over a collagen layer. The complex curved topography of the nasal structure is replicated by the electrochemical compaction method. The presented electrochemical compaction process is an enabling modality which holds significant promise for reconstruction of a wide spectrum of topographically complex systems such as joint surfaces, craniofacial defects, ears, nose or urogenital forms. PMID:26069162

  6. Generation of isentropic compression by use of multi-layer composite flyer and its influence on system thermodynamics: A simulation study

    NASA Astrophysics Data System (ADS)

    Ray, Aditi

    2014-05-01

    Recently the possibility of achieving quasi-isentropic compression using functionally graded materials, in both gas gun and explosive driven systems was explored by hydro-dynamic simulations. In the current paper, we show that multi-layered composite flyer with progressively increasing shock impedances, referred to as graded density impactor (GDI), has the potential to enable increased flexibility in suitably tailoring the applied-pressure profiles, further relaxing constraints on the thermodynamic path of compressed material. Present simulation study pertaining to constant velocity impact of GDI reveals that linear ramp pulses of different pressure rise times, with comparable peak values can be realized only by changing the layer thicknesses of a particular GDI. We report generation of three different slope ramp pulses by five layer GDI made of PMMA, Al, Ti, Cu and Ta with different set of thicknesses obtained by genetic algorithm based optimization technique. Generation of long duration (μs) isentropic pressures using discrete GDI is a significant step, since it is devoid of fabrication difficulties of ultra-thin lamellae of FGM. Signatures of isentropic compression of a thin Cu target under different slope ramp loadings are identified from basic thermodynamic aspects in terms of temperature rise and entropy production. It is shown that that extent of entropy increase is closely related to the slope of ramping pulse. Further, a physical model has been constructed to determine approximate time profile of pressure pulse generated by equal layer-width GDI.

  7. Characterisation of tequila according to their major volatile composition using multilayer perceptron neural networks.

    PubMed

    Ceballos-Magaña, Silvia G; de Pablos, Fernando; Jurado, José Marcos; Martín, María Jesús; Alcázar, Ángela; Muñiz-Valencia, Roberto; Gonzalo-Lumbreras, Raquel; Izquierdo-Hornillos, Roberto

    2013-02-15

    Differentiation of silver, gold, aged and extra-aged tequila using 1-propanol, ethyl acetate, 2-methyl-1-propanol, 3-methyl-1-butanol and 2-methyl-1-butanol and furan derivatives like 5-(hydroxymethyl)-2-furaldehyde and 2-furaldehyde has been carried out. The content of 1-propanol, ethyl acetate, 2-methyl-1-propanol, 3-methyl-1-butanol and 2-methyl-1-butanol was determined by means of head space solid phase microextraction gas chromatography mass-spectrometry. 5-(Hydroxymethyl)-2-furaldehyde and 2-furaldehyde were determined by high performance liquid chromatography with diode array detection. Kruskal-Wallis test was used to highlight significant differences between types of tequila. Principal component analysis was applied as visualisation technique. Linear discriminant analysis and multilayer perceptron artificial neural networks were used to construct classification models. The best classification performance was obtained when multilayer perceptron model was applied.

  8. Layer-by-Layer Fabrication of Porphyrin Multilayer Films via Copper(I)-Catalyzed Azide-Alkyne Cycloaddition: Film Properties and Applications in Dye-Sensitized Solar Cells

    NASA Astrophysics Data System (ADS)

    Palomaki, Peter Karl Bunk

    Solar energy may be the only renewable source of energy available to the human race that could provide the energy we require while at the same time minimizing negative impacts on the planet and population. These characteristics may be instrumental in diminishing the potential for societal conflict. In order for photovoltaic devices to succeed on a global scale, research and development must lead to reduced costs and/or increased efficiency. Dye-Sensitized Solar Cells (DSSCs) are one class of nextgeneration photovoltaic technologies with the potential to realize these goals. Herein, I describe efforts towards developing a new light harvesting array of chromophores assembled on oxide substrates using copper(I)-catalyzed azide-alkyne cycloaddition (CuAAC or ‘click’ chemistry) that could prove useful in improving DSCC performance while maintaining low cost and simple fabrication. Specifically, molecular multilayers of porphyrin-based chromophores have been fabricated via sequential selflimiting CuAAC reactions to generate multilayered light harvesting films. Films of synthetic porphyrins, perylenes, and mixtures of the two are constructed in order to highlight the versatility of this molecular layer-by-layer (LbL) technique. Characterization in the form of electrochemical techniques, UV-Visible spectroscopy, infrared spectroscopy (IR), and water contact angle all indicate that the films are reacting as expected. Film thickness and morphology are investigated using X-ray reflectivity showing that film growth displays a high degree of linearity, while the roughness increases with thickness. Growth angles based on the porphyrin plane are estimated via a comparison of molecular models and experimentally determined thickness measurements. A more finite measurement of growth angle (and as a result the primary bonding mode) is determined by grazing angle IR spectroscopy. Blocking layer studies suggest that the films could be useful as a self-passivating layer in DSSCs to

  9. Manufacture of multi-layer woven preforms

    NASA Technical Reports Server (NTRS)

    Mohamed, M. H.; Zhang, Z.; Dickinson, L.

    1988-01-01

    This paper reviews current three-dimensional weaving processes and discusses a process developed at the Mars Mission Research Center of North Carolina State University to weave three-dimensional multilayer fabrics. The fabrics may vary in size and complexity from simple panels to T-section or I-section beams to large stiffened panels. Parameters such as fiber orientation, volume fraction of the fiber required in each direction, yarn spacings or density, etc., which determine the physical properties of the composites are discussed.

  10. Periodic layered inverse micelle multilayers with tunable photonic band gap: fabrication and application in dye-sensitized solar cells.

    PubMed

    Jang, Yoon Hee; Kim, Dong Ha

    2014-04-21

    Periodic organic-inorganic multilayer films are constructed by stepwise alternate build-up of UV-stabilized poly(styrene-block-vinylpyridine) block copolymer inverse micelles and poly(styrene-block-ethylene oxide) block copolymer layers containing inorganic moieties at the polar core blocks. The layered block copolymer inverse micelle films show strong reflective color and well-defined photonic stop bands in the entire wavelength region from visible to near IR, which can be fine-tuned by controlling the inner architectures, i.e., the periodic size of the layered structure. The layered block copolymer films are integrated into the back-side of counter electrodes as a light reflection layer and thereby an enhancement ratio of ∼11% in the cell efficiency is achieved, which can be attributed to the increased light harvesting by the sensitized dye molecules. Tailoring the inner structure of the photonic band gap multilayers, the wavelength of reflected light can be adjusted to the wavelength of dye absorption, leading to a noticeable enhancement in photocurrent and power conversion efficiency.

  11. Solvent-free fabrication of thermally conductive insulating epoxy composites with boron nitride nanoplatelets as fillers

    PubMed Central

    2014-01-01

    A solvent-free method for the fabrication of thermally conductive epoxy-boron nitride (BN) nanoplatelet composite material is developed in this study. By this method, polymer composites with nearly any filler fractions can be easily fabricated. The maximum thermal conductivity reaches 5.24 W/mK, which is 1,600% improvement in comparison with that of pristine epoxy material. In addition, the as-fabricated samples exhibit excellent overall performances with great mechanical property and thermal stability well preserved. PMID:25489292

  12. Fabrication of nanocrystalline surface composite layer on Cu plate under ball collisions.

    PubMed

    Romankov, S; Park, Y C; Yoon, J M

    2014-10-01

    It was demonstrated that the severe plastic deformation of a surface induced by repeated ball collisions can be effectively used for fabrication of the nanocrystalline surface composite layers. The Cu disk was fixed at the top of a vibration chamber and ball treated. Al, Zr, Ni, Co and Fe were introduced into a Cu plate as contaminants from the grinding media one after the other by 15-min ball treatment. The composite structure was formed as a result of mechanical intermixing of the components. The particle size in as-fabricated layer ranged from 2 nm to 20 nm, with average values of about 7 nm. As-fabricated layer contained non-equilibrium multicomponent solid solution based on FCC Cu crystal structure, Zr-based phase, nanosized steel debris and amorphous phase. The hardness of the as-fabricated composite was almost ten times that of the initial Cu plate. PMID:25942932

  13. Explosive Indentation Study of B4C-TiAlx Composites Fabricated by the Dipping Exothermic Reaction Process

    NASA Astrophysics Data System (ADS)

    Kim, Jong Ho; Ansari, Haris Masood; Kim, Haneul; Kim, Do Kyung; Chang, Soon Nam

    The aim of this study is to fabricate a high volume fraction B4C-reinforced intermetallic matrix composite by the dipping exothermic reaction process and investigate the shock impact damage response of composites by explosive indentation experiment. It has been shown that the final microstructure of the dipping exothermic reaction process-fabricated composite can be tailored by treatment of the constituent powders and post heat treatment. The hardness and impact damage resistance of the fabricated composites were evaluated.

  14. Fabrication process scale-up and optimization for a boron-aluminum composite radiator

    NASA Technical Reports Server (NTRS)

    Okelly, K. P.

    1973-01-01

    Design approaches to a practical utilization of a boron-aluminum radiator for the space shuttle orbiter are presented. The program includes studies of laboratory composite material processes to determine the feasibility of a structural and functional composite radiator panel, and to estimate the cost of its fabrication. The objective is the incorporation of boron-aluminum modulator radiator on the space shuttle.

  15. Effect of the raw material composition of fabrics on the Limiting Oxygen Index (LOI)

    NASA Technical Reports Server (NTRS)

    Jeler, S.; Ceric, B.

    1986-01-01

    The raw material composition of fabrics is one of the most important factors for LOI value. LOI value was determined in samples of varying composition composed of cellulose, protein, and synthetic fibers and their mixtures, based on ASTM D 2863-76. Cellulose fibers and their mixtures exhibited the lowest value, while synthetic fibers had the highest LOI value.

  16. Integrally damped composites: a study on fabrication, dynamics, and statics effects

    NASA Astrophysics Data System (ADS)

    Harvey, James A.; Koury, James L.; Kim, Thomas D.; Drake, Michael L.

    1993-09-01

    This paper presents work completed in the area of integrally damped composites. The objective of the project was to evaluate the effectiveness of integrated damping layers in composites, to identify the effect of the damping layer on the strength of the composite, and to define fabrication problems associated with integrating the damping layer into the composite. The study addressed two types of composite panels which included flat panels and filament wound rectangular isogrid panels fabricated from IM-7 graphite fiber and ICI Fiberite 977-2 epoxy resin. With each of the selected fiber orientations, one panel was fabricated with a 0.002 inch layer of damping material as the center layer of the composite; while a second panel, a control panel, did not have the damping layer installed. The test specimens were cured in an autoclave at 350 degree(s)F. All of the composite panels were tested dynamically to determine the dynamic stiffness and modal damping as a function of temperature. Tensile, flexure, and compression tests also were run on the panels at room temperature. The paper presents the details of the fabrication and curing procedures used in the construction of the composite panels and the detailed results of the static and dynamic tests on the damped and undamped panels.

  17. Fabrication and characterization of polysulfone-dicalcium silicate composite films.

    PubMed

    Cheng, Wei; Chang, Jiang

    2006-04-01

    Polysulfone (PSU) composite films filled with Beta-dicalcium silicate (Beta-Ca(2)SiO(4)) particles are prepared by the solvent casting-evaporation method. The surface morphologies and mechanical properties of the films are determined. The bioactivity of the composite films is evaluated by soaking them in simulated body fluid (SBF) and the results show that the composites are bioactive as they induce the formation of hydroxyapatite (HAp) on the surface of the composite films. The measurement of the water contact angles suggests that the incorporation of Beta-Ca(2)SiO(4) particles into PSU matrix can improve the hydrophilicity of the composite. PSU composite films filled with modified Beta-dicalcium silicate (Beta-mCa(2)SiO(4)) particles are also prepared after Beta-Ca(2)SiO(4) particles are treated with dodecyl alcohol through surface esterification reactions. The infrared spectra of the Beta-mCa(2)SiO(4) particles before and after aging in water indicate that the surface modification is reversible. The scanning electron microscope (SEM) images (micrographs) of both composites show that the dispersion of inorganic particles in the polymer matrix improves after surface modification. The PSU-Beta-mCa(2)SiO(4) composite is still bioactive and exhibits the same water contact angle after aging in water as compared to that of the PSU-Beta-Ca(2)SiO(4) composite. All these results suggest that the incorporation of Beta-Ca(2)SiO(4) particles is a useful method to prepare composites with improved bioactivity and hydrophilicity, and the surface modification of Beta-Ca(2)SiO(4) particles can improve the dispersion while retaining the bioactivity and hydrophilicity.

  18. Fatty acid composition in double and multilayered microcapsules of ω-3 as affected by storage conditions and type of emulsions.

    PubMed

    Jiménez-Martín, Estefanía; Antequera Rojas, Teresa; Gharsallaoui, Adem; Ruiz Carrascal, Jorge; Pérez-Palacios, Trinidad

    2016-03-01

    Spray-dried microcapsules from double (DM) and multilayered (MM) fish oil emulsions were produced to evaluate the effect of type of emulsion on the fatty acid composition during the microencapsulation process and after one month of storage at refrigeration (4°C) and room (20°C) temperature. Encapsulation efficiency, loading and loading efficiency were significantly higher in MM than in DM. C20:5 n-3 (EPA) and C22:6 n-3 (DHA) showed higher proportions in MM than in DM. Some differences in microstructural features were detected, with DM showing cracks and pores. The influence of the storage was significant, decreasing the content of polyunsaturated fatty acids in both MM and DM, above all at 20°C. This decrease was more notable in DM. Multilayered emulsions are more suitable to encapsulate fish oil in terms of quantity of encapsulated oil, microstructure of the microcapsules and protection of fatty acids, especially EPA and DHA, during storage. PMID:26471582

  19. Sound transmission modeling of advanced multilayered composite structures using enhanced T-matrices for two-phase materials

    NASA Astrophysics Data System (ADS)

    Woodcock, Roland L.; Bryant, Rebecca S.

    2005-09-01

    Advanced composite structures have been used for many years in the aerospace industry. When designing multilayered structures special attention must be paid to the bonding techniques since the interface conditions have a direct effect on the mechanical coupling between the individual layers. Previous studies have shown the overall acoustical performance such as transmission loss and surface absorption to be sensitive to this structural path mainly in the lower frequency range. The state of the art shows that a comprehensive model is still lacking in the framework of the transfer matrix Method. The present paper proposes a new analytical modeling approach to tackle systems with stiffeners in the low-frequency range. This technique is based on the so-called Series-Parallel network of the transmission line theory in the framework of the classical electro-acoustical analogies. The simulations show that in the typical case of a double plate with stiffeners, with regards to transmission loss the design change due to the mechanical path is captured and the increase of the overall stiffness of the system shifts the resonance to the higher frequencies. The other important acoustical properties of multilayered systems will be highlighted during the presentation with regards to optimizing the overall acoustical performance.

  20. Multifunctional lipid multilayer stamping.

    PubMed

    Nafday, Omkar A; Lowry, Troy W; Lenhert, Steven

    2012-04-10

    Nanostructured lipid multilayers on surfaces are a promising biofunctional nanomaterial. For example, surface-supported lipid multilayer diffraction gratings with optical properties that depend on the microscale spacing of the grating lines and the nanometer thickness of the lipid multilayers have been fabricated previously by dip-pen nanolithography (DPN), with immediate applications as label-free biosensors. The innate biocompatibility of such gratings makes them promising as biological sensor elements, model cellular systems, and construction materials for nanotechnology. Here a method is described that combines the lateral patterning capabilities and scalability of microcontact printing with the topographical control of nanoimprint lithography and the multimaterial integration aspects of dip-pen nanolithography in order to create nanostructured lipid multilayer arrays. This approach is denoted multilayer stamping. The distinguishing characteristic of this method is that it allows control of the lipid multilayer thickness, which is a crucial nanoscale dimension that determines the optical properties of lipid multilayer nanostructures. The ability to integrate multiple lipid materials on the same surface is also demonstrated by multi-ink spotting onto a polydimethoxysilane stamp, as well as higher-throughput patterning (on the order of 2 cm(2) s(-1) for grating fabrication) and the ability to pattern lipid materials that could not previously be patterned with high resolution by lipid DPN, for example, the gel-phase phospholipid 1,2-dipalmitoyl-sn-glycero-3-phosphocholine (DPPC) or the steroid cholesterol. PMID:22307810

  1. Fabrication and evaluation of low fiber content alumina fiber/aluminum composites

    NASA Technical Reports Server (NTRS)

    Hack, J. E.; Strempek, G. C.

    1980-01-01

    The mechanical fabrication of low volume percent fiber, polycrystalline alumina fiber reinforced aluminum composites was accomplished. Wire preform material was prepared by liquid-metal infiltration of alumina fiber bundles. The wires were subsequently encapsulated with aluminum foil and fabricated into bulk composite material by hot-drawing. Extensive mechanical, thermal and chemical testing was conducted on preform and bulk material to develop a process and material data base. In addition, a preliminary investigation of mechanical forming of bulk alumina fiber reinforced aluminum composite material was conducted.

  2. Nondestructive characterization of as-fabricated composite ceramic panels

    SciTech Connect

    Green, W. H.; Brennan, R. E.

    2011-06-23

    Decreasing the weight of protective systems, while minimizing the decrease in ballistic performance, is an ongoing goal of the Army. Ceramic materials are currently combined with other materials in these types of structures in order to decrease weight without losing ballistic performance. This includes structures in which the ceramic material is confined in some way and in which the ceramic material is completely encapsulated. Confinement or encapsulation of ceramic material within a structure generally adds complexity and cost. Relatively simple panel specimens fabricated with ceramic tiles on aluminum backings and side confinement using steel were evaluated using nondestructive methods, including x-ray computed tomography and ultrasonic testing. The nondestructive evaluation results will be discussed and compared, including the detectability and mapping of fabrication features.

  3. Nondestructive Characterization of As-Fabricated Composite Ceramic Panels

    NASA Astrophysics Data System (ADS)

    Green, W. H.; Brennan, R. E.

    2011-06-01

    Decreasing the weight of protective systems, while minimizing the decrease in ballistic performance, is an ongoing goal of the Army. Ceramic materials are currently combined with other materials in these types of structures in order to decrease weight without losing ballistic performance. This includes structures in which the ceramic material is confined in some way and in which the ceramic material is completely encapsulated. Confinement or encapsulation of ceramic material within a structure generally adds complexity and cost. Relatively simple panel specimens fabricated with ceramic tiles on aluminum backings and side confinement using steel were evaluated using nondestructive methods, including x-ray computed tomography and ultrasonic testing. The nondestructive evaluation results will be discussed and compared, including the detectability and mapping of fabrication features.

  4. Analysis of woven and braided fabric reinforced composites

    NASA Technical Reports Server (NTRS)

    Naik, Rajiv A.

    1994-01-01

    A general purpose micromechanics analysis that discretely models the yarn architecture within the textile repeating unit cell, was developed to predict overall, three dimensional, thermal and mechanical properties. This analytical technique was implemented in a user-friendly, personal computer-based, windows compatible code called Textile Composite Analysis for Design (TEXCAD). TEXCAD was used to analyze plain, 5-harness satin, and 8-harness satin weave composites along with 2-D braided and 2x2, 2-D triaxial braided composites. The calculated overall stiffnesses correlated well with available 3-D finite element results and test data for both the woven and the braided composites. Parametric studies were performed to investigate the effects of yarn size on the yarn crimp and the overall thermal and mechanical constants for plain weave composites. The effects of braid angle were investigated for the 2-D braided composites. Finally, the effects of fiber volume fraction on the yarn undulations and the thermal and mechanical properties of 2x2, 2-D triaxial braided composites were also investigated.

  5. Fabrication aspects of PLA-CaP/PLGA-CaP composites for orthopedic applications: a review.

    PubMed

    Zhou, Huan; Lawrence, Joseph G; Bhaduri, Sarit B

    2012-07-01

    For several decades, composites made of polylactic acid-calcium phosphates (PLA-CaP) and polylactic acid-co-glycolic acid-calcium phosphates (PLGA-CaP) have seen widespread uses in orthopedic applications. This paper reviews the fabrication aspects of these composites, following the ubiquitous materials science approach by studying "processing-structure-property" correlations. Various fabrication processes such as microencapsulation, phase separation, electrospinning, supercritical gas foaming, etc., are reviewed, with specific examples of their applications in fabricating these composites. The effect of the incorporation of CaP materials on the mechanical and biological performance of PLA/PLGA is addressed. In addition, this paper describes the state of the art on challenges and innovations concerning CaP dispersion, incorporation of biomolecules/stem cells and long-term degradation of the composites. PMID:22342596

  6. Hemp reinforced composites: surface treatment, manufacturing method and fabric type effects

    SciTech Connect

    Cicala, G.; Cristaldi, G.; Recca, G.

    2010-06-02

    Hemp mats and weaved fabrics were used as received and after surface treatment as reinforcement for composites. Mercerization and amino silane surface treatments improved fibre/matrix adhesion and, as results, the mechanical properties of the composites were also improved. However, if surface treatment was too severe degradation of the mechanical properties of the single fibre was observed and this resulted in a reinforcing efficiency loss. Weaved fabrics obtained from twisted fibres in unidirectional and 0/90 deg. architecture were used. The use of weaved fabrics lead to high improvements of composite mechanical properties despite the absence of fibre's surface treatment. The specimens manufactured by LRTM (Light Resin Transfer Moulding) showed enhanced mechanical properties compared to specimens made by hand lay up. Mechanical models were also used to predict the mechanical properties of the composites.

  7. Feasibility and Manufacturing Considerations of Hemp Textile Fabric Utilized in Pre-Impregnated Composites

    NASA Astrophysics Data System (ADS)

    Osusky, Gregory

    This study investigates the fabrication and mechanical properties of semicontinuous, hemp fiber reinforced thermoset composites. This research determines if off-the-shelf refined woven hemp fabric is suitable as composite reinforcement using resin pre-impregnated method. Industrial hemp was chosen for its low cost, low resource input as a crop, supply chain from raw product to refined textile and biodegradability potential. Detail is placed on specimen fabrication considerations. Lab testing of tension and compression is conducted and optimization considerations are examined. The resulting composite is limited in mechanical properties as tested. This research shows it is possible to use woven hemp reinforcement in pre-impregnated processed composites, but optimization in mechanical properties is required to make the process commercially practical outside niche markets.

  8. Accuracy of critical-temperature sensitivity coefficients predicted by multilayered composite plate theories

    NASA Technical Reports Server (NTRS)

    Noor, Ahmed K.; Burton, Scott

    1992-01-01

    An assessment is made of the accuracy of the critical-temperature sensitivity coefficients of multilayered plates predicted by different modeling approaches, based on two-dimensional shear-deformation theories. The sensitivity coefficients considered measure the sensitivity of the critical temperatures to variations in different lamination and material parameters of the plate. The standard of comparison is taken to be the sensitivity coefficients obtained by the three-dimensional theory of thermoelasticity. Numerical studies are presented showing the effects of variation in the geometric and lamination parameters of the plate on the accuracy of both the sensitivity coefficients and the critical temperatures predicted by the different modeling approaches.

  9. Application of an Instrumental and Computational Approach for Improving the Vibration Behavior of Structural Panels Using a Lightweight Multilayer Composite

    PubMed Central

    Sánchez, Alberto; García, Manuel; Sebastián, Miguel Angel; Camacho, Ana María

    2014-01-01

    This work presents a hybrid (experimental-computational) application for improving the vibration behavior of structural components using a lightweight multilayer composite. The vibration behavior of a flat steel plate has been improved by the gluing of a lightweight composite formed by a core of polyurethane foam and two paper mats placed on its faces. This composite enables the natural frequencies to be increased and the modal density of the plate to be reduced, moving about the natural frequencies of the plate out of excitation range, thereby improving the vibration behavior of the plate. A specific experimental model for measuring the Operating Deflection Shape (ODS) has been developed, which enables an evaluation of the goodness of the natural frequencies obtained with the computational model simulated by the finite element method (FEM). The model of composite + flat steel plate determined by FEM was used to conduct parametric study, and the most influential factors for 1st, 2nd and 3rd mode were identified using a multifactor analysis of variance (Multifactor-ANOVA). The presented results can be easily particularized for other cases, as it may be used in cycles of continuous improvement as well as in the product development at the material, piece, and complete-system levels. PMID:24618779

  10. Smile design and advanced provisional fabrication.

    PubMed

    Malone, Mike

    2008-05-01

    Cosmetic reconstruction is much more predictable when superb provisionals are used as a blueprint for the final restoration. This article provides details for a technique that can be used to fabricate indirect multilayered composite provisional restorations for porcelain veneers and complex full-arch cases.

  11. Fabrication of a graphene-cuprous oxide composite

    SciTech Connect

    Xu Chao; Wang Xin; Yang Lichun; Wu Yuping

    2009-09-15

    A composite of graphene-cuprous oxide (Cu{sub 2}O) was prepared using copper acetate-adsorbed graphene oxide (GO) sheets as precursors. In this composite, in-situ formed Cu{sub 2}O particles were derived from the adsorbed copper acetate which attached to graphene sheets and prevented the aggregation of the reduced graphene oxide sheets. The as-synthesized Cu{sub 2}O crystals were cube-like particles distributed randomly on the sheets due to the template effect of GO, consequently forming a graphene-Cu{sub 2}O cubes composite. A preliminary study on the electrochemical behavior of the graphene-Cu{sub 2}O composite used as anode material for lithium ion batteries was carried out. - Abstract: The graphene oxide sheets are reduced and almost exfoliated due to the in-situ formation of Cu{sub 2}O crystals deriving from the adsorbed copper acetate. Display Omitted

  12. Failure analysis of woven and braided fabric reinforced composites

    NASA Technical Reports Server (NTRS)

    Naik, Rajiv A.

    1994-01-01

    A general purpose micromechanics analysis that discretely models the yarn architecture within the textile repeating unit cell was developed to predict overall, three dimensional, thermal and mechanical properties, damage initiation and progression, and strength. This analytical technique was implemented in a user-friendly, personal computer-based, menu-driven code called Textile Composite Analysis for Design (TEXCAD). TEXCAD was used to analyze plain weave and 2x2, 2-D triaxial braided composites. The calculated tension, compression, and shear strengths correlated well with available test data for both woven and braided composites. Parametric studies were performed on both woven and braided architectures to investigate the effects of parameters such as yarn size, yarn spacing, yarn crimp, braid angle, and overall fiber volume fraction on the strength properties of the textile composite.

  13. Failure analysis of woven and braided fabric reinforced composites

    SciTech Connect

    Naik, R.A.

    1994-09-01

    A general purpose micromechanics analysis that discretely models the yarn architecture within the textile repeating unit cell was developed to predict overall, three dimensional, thermal and mechanical properties, damage initiation and progression, and strength. This analytical technique was implemented in a user-friendly, personal computer-based, menu-driven code called Textile Composite Analysis for Design (TEXCAD). TEXCAD was used to analyze plain weave and 2x2, 2-D triaxial braided composites. The calculated tension, compression, and shear strengths correlated well with available test data for both woven and braided composites. Parametric studies were performed on both woven and braided architectures to investigate the effects of parameters such as yarn size, yarn spacing, yarn crimp, braid angle, and overall fiber volume fraction on the strength properties of the textile composite.

  14. Fabrication and creep properties of superalloy-zirconia composites

    NASA Astrophysics Data System (ADS)

    Oruganti, R. K.; Ghosh, A. K.

    2003-11-01

    Graded composite interfaces have been proposed as a means to reduce thermally induced stresses between dissimilar materials. This is expected to be useful in applications such as ceramic thermalbarrier coatings (TBCs) on superalloy substrates. The interfaces, in such cases, are metal-matrix composites containing the ceramic phase within the superalloy matrix, whose creep properties during elevated-temperature service become critically important. This study was carried out to assess the creep properties of a typical superalloy-ceramic combination, namely, a René 95 alloy containing partially stabilized zirconia. Composites of these materials were prepared via powder metallurgy. Microscopy and X-ray work revealed that the zirconia reacted with γ' (Ni3Al) to form Al2O3, which resulted in the depletion of γ' from the matrix. The creep behavior of the composites was markedly different from that of the unreinforced matrix. In addition to showing different stress exponents, the composites were stronger than the unreinforced material at low strain rates and weaker at the higher strain rates. A composite load-transfer model is used to isolate the effect of particles on strengthening. It is found that strengthening by the ceramic particles is smaller than strengthening arising from the change in chemistry of the matrix due to the addition of ZrO2.

  15. Development of a method for fabricating metallic matrix composite shapes by a continuous mechanical process

    NASA Technical Reports Server (NTRS)

    Divecha, A. P.

    1974-01-01

    Attempts made to develop processes capable of producing metal composites in structural shapes and sizes suitable for space applications are described. The processes must be continuous and promise to lower fabrication costs. Special attention was given to the aluminum boride (Al/b) composite system. Results show that despite adequate temperature control, the consolidation characteristics did not improve as expected. Inadequate binder removal was identified as the cause responsible. An Al/c (aluminum-graphite) composite was also examined.

  16. Method of Fabricating NASA-Standard Macro-Fiber Composite Piezoelectric Actuators

    NASA Technical Reports Server (NTRS)

    High, James W.; Wilkie, W. Keats

    2003-01-01

    The NASA Macro-Fiber Composite actuator is a flexible piezoelectric composite device designed for controlling vibrations and shape deformations in high performance aerospace structures. A complete method for fabricating the standard NASA Macro-Fiber Composite actuator is presented in this document. When followed precisely, these procedures will yield devices with electromechanical properties identical to the standard actuator manufactured by NASA Langley Research Center.

  17. Deformation textures of aluminum in a multilayered Ti/Al/Nb composite severely deformed by accumulative roll bonding

    SciTech Connect

    Qu, Peng Zhou, Liming Acoff, Viola L.

    2015-09-15

    The accumulative roll bonding process was carried out to produce multilayered Ti/Al/Nb composites up to four cycles. Scanning electron microscopy, transmission electron microscopy electron backscattered diffraction and nanoindentation were employed to investigate the microstructural and texture evolution. A homogenous distribution of Ti/Nb necking layers in Al matrix was achieved after four ARB cycles. Grain refinement was observed to increase with increasing number of ARB cycles. The fraction of high-angle grain boundaries as also increased. Strong recrystallization texture appeared for high number of ARB cycles due to the adiabatic heat that occurs during ARB processing. The shear band at the Ti/Al interface reduced the intensity of the cold rolling fiber textures of Al. There was no evidence of shear component from the orientation distribution function results.

  18. Influence of weave structures on the tribological properties of hybrid Kevlar/PTFE fabric composites

    NASA Astrophysics Data System (ADS)

    Gu, Dapeng; Yang, Yulin; Qi, Xiaowen; Deng, Wei; Shi, Lei

    2012-09-01

    The existing research of the woven fabric self-lubricating liner mainly focus on the tribological performance improvements and the service life raised by changing different fiber type combinations, adding additive modification, and performing fiber surface modification. As fabric composites, the weave structures play an important role in the mechanical and tribological performances of the liners. However, hardly any literature is available on the friction and wear behavior of such composites with different weave structures. In this paper, three weave structures (plain, twill 1/3 and satin 8/5) of hybrid Kevlar/PTFE fabric composites are selected and pin-on-flat linear reciprocating wear studies are done on a CETR tester under different pressures and different frequencies. The relationship between the tensile strength and the wear performance are studied. The morphologies of the worn surfaces under the typical test conditions are analyzed by means of scanning electron microscopy (SEM). The analysis results show that at 10 MPa, satin 8/5 performs the best in friction-reduction and antiwear performance, and plain is the worst. At 30 MPa, however, the antiwear performance is reversed and satin 8/5 does not even complete the 2 h wear test at 16 Hz. There is no clear evidence proving that the tensile strength has an influence on the wear performance. So the different tribological performance of the three weave structures of fabric composites may be attributed to the different PTFE proportions in the fabric surface and the different wear mechanisms. The fabric composites are divided into three regions: the lubrication region, the reinforced region and the bonding region. The major mechanisms are fatigue wear and the shear effects of the friction force in the lubrication region. In the reinforced region fiber-matrix de-bonding and fiber breakage are involved. The proposed research proposes a regional wear model and further indicates the wear process and the wear mechanism

  19. Fabrication and Structure Characterization of Alumina-Aluminum Interpenetrating Phase Composites

    NASA Astrophysics Data System (ADS)

    Dolata, Anna J.

    2016-01-01

    Alumina-Aluminum composites with interpenetrating networks structure belong to advanced materials with potentially better properties when compared with composites reinforced by particles or fibers. The paper presents the experimental results of fabrication and structure characterization of Al matrix composites locally reinforced via Al2O3 ceramic foam. The composites were obtained using centrifugal infiltration of porous ceramics by liquid aluminum alloy. Both scanning electron microscopy (SEM + EDS) and x-ray tomography were used to determine the structure of foams and composites especially in reinforced areas. The quality of castings, degree of pore filling in ceramic foams by Al alloy, and microstructure in area of interface were assessed.

  20. Fabrication and Structure Characterization of Alumina-Aluminum Interpenetrating Phase Composites

    NASA Astrophysics Data System (ADS)

    Dolata, Anna J.

    2016-08-01

    Alumina-Aluminum composites with interpenetrating networks structure belong to advanced materials with potentially better properties when compared with composites reinforced by particles or fibers. The paper presents the experimental results of fabrication and structure characterization of Al matrix composites locally reinforced via Al2O3 ceramic foam. The composites were obtained using centrifugal infiltration of porous ceramics by liquid aluminum alloy. Both scanning electron microscopy (SEM + EDS) and x-ray tomography were used to determine the structure of foams and composites especially in reinforced areas. The quality of castings, degree of pore filling in ceramic foams by Al alloy, and microstructure in area of interface were assessed.

  1. The role of rapid solidification processing in the fabrication of fiber reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Locci, Ivan E.; Noebe, Ronald D.

    1989-01-01

    Advanced composite processing techniques for fiber reinforced metal matrix composites require the flexibility to meet several widespread objectives. The development of uniquely desired matrix microstructures and uniformly arrayed fiber spacing with sufficient bonding between fiber and matrix to transmit load between them without degradation to the fiber or matrix are the minimum requirements necessary of any fabrication process. For most applications these criteria can be met by fabricating composite monotapes which are then consolidated into composite panels or more complicated components such as fiber reinforced turbine blades. Regardless of the end component, composite monotapes are the building blocks from which near net shape composite structures can be formed. The most common methods for forming composite monotapes are the powder cloth, foil/fiber, plasma spray, and arc spray processes. These practices, however, employ rapid solidification techniques in processing of the composite matrix phase. Consequently, rapid solidification processes play a vital and yet generally overlooked role in composite fabrication. The future potential of rapid solidification processing is discussed.

  2. Crash-Energy Absorbing Composite Structure and Method of Fabrication

    NASA Technical Reports Server (NTRS)

    Kellas, Sotiris (Inventor); Carden, Huey D. (Inventor)

    1998-01-01

    A stand-alone, crash-energy absorbing structure and fabrication method are provided. A plurality of adjoining rigid cells are each constructed of resin-cured fiber reinforcement and are arranged in a geometric configuration. The geometric configuration of cells is integrated by means of continuous fibers wrapped thereabout in order to maintain the cells in the geometric configuration. The cured part results in a net shape, stable structure that can function on its own with no additional reinforcement and can withstand combined loading while crushing in a desired direction.

  3. Fabrication of fiber-reinforced composites by chemical vapor infiltration

    SciTech Connect

    Besmann, T.M.; McLaughlin, J.C.; Probst, K.J.; Anderson, T.J.; Starr, T.L.

    1997-12-01

    Silicon carbide-based heat exchanger tubes are of interest to energy production and conversion systems due to their excellent high temperature properties. Fiber-reinforced SiC is of particular importance for these applications since it is substantially tougher than monolithic SiC, and therefore more damage and thermal shock tolerant. This paper reviews a program to develop a scaled-up system for the chemical vapor infiltration of tubular shapes of fiber-reinforced SiC. The efforts include producing a unique furnace design, extensive process and system modeling, and experimental efforts to demonstrate tube fabrication.

  4. Fabrication of a nanostructured gold-polymer composite material.

    PubMed

    Mallick, K; Witcomb, M; Scurrell, M

    2006-07-01

    A facile synthesis route is described for the preparation of a poly-(o-aminophenol)-gold nanoparticle composite material by polymerization of o-aminophenol (AP) monomer using HAuCl(4) as the oxidant. The synthesis was carried out in a methanol medium so that it could serve a dual solvent role, a solvent for both the AP and the water solution of HAuCl(4). It was found that oxidative polymerization of AP leads to the formation of poly-AP with a diameter of 50+/-10nm, while the reduction of AuCl(4) (-) results in the formation of gold nanoparticles ( approximately 2nm). The gold nanoparticles were uniformly dispersed and highly stabilized throughout the macromolecular chain that formed a uniform metal-polymer composite material. The resultant composite material was characterized by means of different techniques, such as UV-vis, IR and Raman spectroscopy, which offered the information about the chemical structure of polymer, whereas electron microscopy images provided information regarding the morphology of the composite material and the distribution of the metal particles in the composite material.

  5. Fabrication and EM shielding properties of electrospining PANi/MWCNT/PEO fibrous membrane and its composite

    NASA Astrophysics Data System (ADS)

    Zhang, Zhichun; Jiang, Xueyong; Liu, Yanju; Leng, Jinsong

    2012-04-01

    In this paper, Polyaniline-based fibrous membranes were fabricated with multi-walled carbon nanotubes and polyethylene oxide (PEO) by the electrospinning method. And then PANi/PEO/MWCNT fibrous membranes reinforced epoxy based nanocomposite was then fabricated. The morphology and electrical properties of PANi /MWCNT /PEO fibrous membrane was characterized by scanning electron microscope (SEM). The morphologies of the membranes indicate that the electrospining method can fabricate well nano structures fibrous membrane. The EM properties of the composite reinforced with the electrospining fibrous membrane were measured by vector network analyzer. The results show that the permittivity real, image parts and permeability real part of the composite increase by filling with PANI/PEO and PANI/CNT/PEO membrane. The EM shielding and absorb performance is base on the dielectric dissipation. And different membranes made of different materials show different EM parameter, and different EM shielding performance, which can be used to the EM shielding and stealth material design and fabrication.

  6. Mercuric iodide composite films using polyamide, polycarbonate and polystyrene fabricated by casting

    NASA Astrophysics Data System (ADS)

    Ugucioni, J. C.; Ghilardi Netto, T.; Mulato, M.

    2010-10-01

    Mercuric iodide (HgI2) composite films were obtained by using the casting technique. Insulator polymers such as polyamide, polycarbonate and polystyrene were mixed to HgI2 crystallites forming a final sub-millimeter thick self-standing film. Fabrication temperature varied from 10 to 100 °C, and total fabrication time reached at most 5 min. The larger the fabrication temperature, the thinner the film and the smaller its electrical resistivity. Electrical characterization was performed in the dark, under UV illumination and under mammographic X-ray exposure. The final properties of the films are discussed and related to fabrication conditions. The optimized composite film might be a better candidate for use as X-ray detector for medical imaging, in place of the single HgI2 crystalline device.

  7. Fabrication of homogenous multilayered W films by multi-step sputtering deposition: a novel grain boundary enrichment strategy.

    PubMed

    Zhu, Hailin; Yang, Jijun; Wan, Qiang; Lin, Liwei; Liao, Jiali; Yang, Yuanyou; Liu, Ning

    2015-11-01

    Using a multi-step deposition approach, we develop a strategy of homogeneous multilayered (HM) structure to enrich the grain boundary (GB) of sputtered W films. In comparison with the single-layered film, the HM W film is easily controllable for the film GB density. When decreasing the film modulation period t m from 160 nm to 7 nm, the GB density gradually increased from 0.065 nm(-1) to 0.275 nm(-1) without changing the phase structure of the films. Accordingly, the film's electrical resistivity and mechanical hardness, which are related to the GBs, changed from 40.1 μΩ · cm to 75.3 μΩ · cm and from 12.1 GPa to 16.2 GPa, respectively. Detailed analysis showed that the formation of an HM structure is related to the temperature evolution of the film growing surface during the multi-step sputtering process. This study could provide a general engineering approach to enrich film interfaces and allows for the development of thin films with novel microstructures.

  8. Ultra-thin multilayer capacitors.

    SciTech Connect

    Renk, Timothy Jerome; Monson, Todd C.

    2009-06-01

    The fabrication of ultra-thin lanthanum-doped lead zirconium titanate (PLZT) multilayer ceramic capacitors (MLCCs) using a high-power pulsed ion beam was studied. The deposition experiments were conducted on the RHEPP-1 facility at Sandia National Laboratories. The goal of this work was to increase the energy density of ceramic capacitors through the formation of a multilayer device with excellent materials properties, dielectric constant, and standoff voltage. For successful device construction, there are a number of challenging requirements including achieving correct stoichiometric and crystallographic composition of the deposited PLZT, as well as the creation of a defect free homogenous film. This report details some success in satisfying these requirements, although 900 C temperatures were necessary for PLZT perovskite phase formation. These temperatures were applied to a previously deposited multi-layer film which was then post-annealed to this temperature. The film exhibited mechanical distress attributable to differences in the coefficient of thermal expansion (CTE) of the various layers. This caused significant defects in the deposited films that led to shorts across devices. A follow-on single layer deposition without post-anneal produced smooth layers with good interface behavior, but without the perovskite phase formation. These issues will need to be addressed in order for ion beam deposited MLCCs to become a viable technology. It is possible that future in-situ heating during deposition may address both the CTE issue, and result in lowered processing temperatures, which in turn could raise the probability of successful MLCC formation.

  9. Fabrication Of Carbon-Boron Reinforced Dry Polymer Matrix Composite Tape

    NASA Technical Reports Server (NTRS)

    Belvin, Harry L.; Cano, Roberto J.; Treasure, Monte; Shahood, Thomas W.

    1999-01-01

    Future generation aerospace vehicles will require specialized hybrid material forms for component structure fabrication. For this reason, high temperature composite prepregs in both dry and wet forms are being developed at NASA Langley Research Center (LaRC). In an attempt to improve compressive properties of carbon fiber reinforced composites, a hybrid carbon-boron tape was developed and used to fabricate composite laminates which were subsequently cut into flexural and compression specimens and tested. The hybrid material, given the designation HYCARB, was fabricated by modifying a previously developed process for the manufacture of dry polymer matrix composite (PMC) tape at LaRC. In this work, boron fibers were processed with IM7/LaRC(TradeMark)IAX poly(amide acid) solution-coated prepreg to form a dry hybrid tape for Automated Tow Placement (ATP). Boron fibers were encapsulated between two (2) layers of reduced volatile, low fiber areal weight poly(amide acid) solution-coated prepreg. The hybrid prepreg was then fully imidized and consolidated into a dry tape suitable for ATP. The fabrication of a hybrid boron material form for tow placement aids in the reduction of the overall manufacturing cost of boron reinforced composites, while realizing the improved compression strengths. Composite specimens were press-molded from the hybrid material and exhibited excellent mechanical properties.

  10. Wet-filament winding fabrication of thick carbon fiber/polycyanate resin composite

    SciTech Connect

    Frame, B.J.; Dodge, W.G.

    1997-06-01

    Polycyanate resins offer advantages as composite matrices because of their high thermal stability, low outgassing, low water absorption and radiation resistance. This report describes the fabrication of a thick (nominal 1 in.) hoop-wound composite cylinder that is manufactured by the wet-filament winding method using Toray T1000G carbon fiber and YLA RS-14 polycyanate resin as the constituent materials. An analytical model used to evaluate the fabrication process, estimate composite residual stresses and provide input toward mandrel design is presented and the construction of the mandrel used to wet-wind the cylinder is described. The composite cylinder quality is evaluated by dimensional inspection and measurements of density and composition.

  11. Low-temperature processing of ceramic woven fabric/ceramic matrix composites

    SciTech Connect

    Shin, Dong Woo; Tanaka, Hidehiko

    1994-01-01

    Two-dimensional Al{sub 2}O{sub 3} and SiC woven laminate composites, and oxide and nonoxide monolithic ceramics with 5 to 10 wt% of polycarbosilane binder, were consolidated up to 75% of TD (theoretical density) at 1150 C by the multiple impregnations of a polycarbosilane solution. The processing conditions were optimized without causing fiber damage. The near-net-shape composite fabricated by this process showed high reproducibility in terms of relative density and flexural strength. The mechanical properties were characterized by flexural testing with strain gauges. All of the woven laminate composites exhibited good composite-type fracture behavior, e.g., load-carrying capacity following maximum load. The room-temperature flexural strength and first-matrix cracking stress of SiC fabric/SiC composite with 73% TD were about 300 77 MPa, respectively.

  12. The fabrication and creep properties of superalloy-zirconia composites

    NASA Astrophysics Data System (ADS)

    Oruganti, R. K.; Ghosh, A. K.

    2003-01-01

    Many high-temperature structural materials applications require mismatch strain compatibility that can be provided by graded composites. Applications such as ceramic thermal-barrier coatings on superalloy substrates require compatibility to minimize interfacial stresses and degradation effects. The interfaces in such cases could be metal-matrix composites containing a graded distribution of the ceramic phase within the superalloy matrix whose creep properties during elevated temperature service are unknown. This article reviews creep properties of a typical superalloy, René95, containing partially stabilized zirconia. These composites were prepared via powder metallurgy, during which zirconia was found to react with γ' (Ni3Al) to form Al2O3, resulting in the depletion of γ' from the superalloy matrix. Due to the combined effects of chemical changes and grain refinement, considerable creep strengthening was achieved at low creep rates, but weakening was observed at higher creep rates. A composite load transfer model is used to isolate the effect of particles on strengthening.

  13. Arc spray fabrication of metal matrix composite monotape

    NASA Technical Reports Server (NTRS)

    Westfall, L. J. (Inventor)

    1985-01-01

    Arc metal spraying is used to spray liquid metal onto an array of high strength fibers that were previously wound onto a large drum contained inside a controlled atmosphere chamber. This chamber is first evacuated to remove gaseous contaminants and then backfilled with a neutral gas up to atmospheric pressure. This process is used to produce a large size metal matrix composite monotape.

  14. Translaminar Fracture Toughness of a Composite Wing Skin Made of Stitched Warp-knit Fabric

    NASA Technical Reports Server (NTRS)

    Masters, John E.

    1997-01-01

    A series of tests were conducted to measure the fracture toughness of carbon/epoxy composites. The composites were made from warp-knit carbon fabric and infiltrated with epoxy using a resin-film-infusion process. The fabric, which was designed by McDonnell Douglas for the skin of an all-composite subsonic transport wing, contained fibers in the 0 deg, +/-45 deg, and 90 deg directions. Layers of fabric were stacked and stitched together with Kevlar yarn to form a 3-dimensional preform. Three types of test specimens were evaluated: compact tension, center notch tension, and edge notch tension. The effects of specimen size and crack length on fracture toughness were measured for each specimen type. These data provide information on the effectiveness of the test methods and on general trends in the material response. The scope of the investigation was limited by the material that was available.

  15. Advancement in conductive cotton fabrics through in situ polymerization of polypyrrole-nanocellulose composites.

    PubMed

    Hebeish, A; Farag, S; Sharaf, S; Shaheen, Th I

    2016-10-20

    Current research was undertaking with a view to innovate a new approach for development of conductive - coated textile materials through coating cotton fabrics with nanocellulose/polypyrrole composites. The study was designed in order to have a clear understanding of the role of nanocellulose as well as modified composite thereof under investigation. It is anticipated that incorporation of nanocellulose in the pyrrole/cotton fabrics/FeCl3/H2O system would form an integral part of the composites with mechanical, electrical or both properties. Three different nanocellulosic substrates are involved in the oxidation polymerization reaction of polypyrrole (Ppy) in presence of cotton fabrics. Polymerization was subsequently carried out by admixing at various ratios of FeCl3 and pyrrole viz. Ppy1, Ppy2 and pp3. The conductive, mechanical and thermal properties of cotton fabrics coated independently with different nanocellulose/polypyrrole were investigated. FTIR, TGA, XRD, SEM and EDX were also used for further characterization. Results signify that, the conductivity of cotton fabrics increases exponentially with increasing the dose of pyrrole and oxidant irrespective of nanocellulose substrate used. While, the mechanical properties of cotton fabrics are not significantly affected by the oxidant treatment. PMID:27474547

  16. Graphite/epoxy composite stiffened panel fabrication development

    NASA Technical Reports Server (NTRS)

    Palmer, R. J.

    1984-01-01

    This report describes the manufacturing development procedures used to fabricate a series of carbon/epoxy panels with integrally molded stiffeners. Panel size was started at 6 inches by 18 inches and one stiffener and increased to 30 inches by 60 inches and six integral stiffeners. Stiffener concepts were optimized for minimum weight (or mass) to carry stress levels from 1500 lbs/inch to 25,000 lbs/inch compression load. Designs were created and manufactured with a stiffener configuration of integrally molded hat, J, I, sine wave I, solid blade, and honeycomb blade shapes. Successful and unsuccessful detail methods of tooling, lay-up methods, and bagging methods are documented. Recommendations are made for the best state-of-the-art manufacturing technique developed for type of stiffener construction.

  17. Flexible aerogel composite for mechanical stability and process of fabrication

    DOEpatents

    Coronado, Paul R.; Poco, John F.

    1999-01-01

    A flexible aerogel and process of fabrication. An aerogel solution is mixed with fibers in a mold and allowed to gel. The gel is then processed by supercritical extraction, or by air drying, to produce a flexible aerogel formed to the shape of the mold. The flexible aerogel has excellent thermal and acoustic properties, and can be utilized in numerous applications, such as for energy absorption, insulation (temperature and acoustic), to meet the contours of aircraft shapes, and where space is limited since an inch of aerogel is a 4-5 times better insulator than an inch of fiberglass. The flexible aerogel may be of an inorganic (silica) type or an organic (carbon) type, but containing fibers, such as glass or carbon fibers.

  18. Flexible aerogel composite for mechanical stability and process of fabrication

    DOEpatents

    Coronado, Paul R.; Poco, John F.

    2000-01-01

    A flexible aerogel and process of fabrication. An aerogel solution is mixed with fibers in a mold and allowed to gel. The gel is then processed by supercritical extraction, or by air drying, to produce a flexible aerogel formed to the shape of the mold. The flexible aerogel has excellent thermal and acoustic properties, and can be utilized in numerous applications, such as for energy absorption, insulation (temperature and acoustic), to meet the contours of aircraft shapes, and where space is limited since an inch of aerogel is a 4-5 times better insulator than an inch of fiberglass. The flexible aerogel may be of an inorganic (silica) type or an organic (carbon) type, but containing fibers, such as glass or carbon fibers.

  19. Flexible aerogel composite for mechanical stability and process of fabrication

    SciTech Connect

    Coronado, P.R.; Poco, J.F.

    1999-10-26

    A flexible aerogel and process of fabrication are disclosed. An aerogel solution is mixed with fibers in a mold and allowed to gel. The gel is then processed by supercritical extraction, or by air drying, to produce a flexible aerogel formed to the shape of the mold. The flexible aerogel has excellent thermal and acoustic properties, and can be utilized in numerous applications, such as for energy absorption, insulation (temperature and acoustic), to meet the contours of aircraft shapes, and where space is limited since an inch of aerogel is a 4--5 times better insulator than an inch of fiberglass. The flexible aerogel may be of an inorganic (silica) type or an organic (carbon) type, but containing fibers, such as glass or carbon fibers.

  20. Flexible aerogel composite for mechanical stability and process of fabrication

    SciTech Connect

    Coronado, P.R.; Poco, J.F.

    2000-07-11

    A flexible aerogel and process of fabrication are disclosed. An aerogel solution is mixed with fibers in a mold and allowed to gel. The gel is then processed by supercritical extraction, or by air drying, to produce a flexible aerogel formed to the shape of the mold. The flexible aerogel has excellent thermal and acoustic properties, and can be utilized in numerous applications, such as for energy absorption, insulation (temperature and acoustic), to meet the contours of aircraft shapes, and where space is limited since an inch of aerogel is a 4--5 times better insulator than an inch of fiberglass. The flexible aerogel may be of an inorganic (silica) type or an organic (carbon) type, but containing fibers, such as glass or carbon fibers.

  1. A transmission electron microscopy study of the deformation behavior underneath nanoindents in nano-scale Al-TiN multilayered composites

    SciTech Connect

    Bhattacharyya, Dhriti; Mara, Nathan A; Dickerson, Patricia O; Misra, Amit; Hoagland, R G

    2009-01-01

    Nano-scale multilayered Al-TiN composites were deposited with DC magnetron sputtering technique in two different layer thickness ratios - Al:TiN = 1:1 and Al:TiN = 9:1. The Al layer thickness varied from 2 nm to 450 nm. The hardness of the samples was tested by nanoindentation using a Berkovich tip. Cross-sectional Transmission Electron Microscopy (TEM) was carried out on samples extracted with Focused Ion Beam (FIB) from below the nanoindents. This paper presents the results of the hardness tests in the Al-TiN multilayers with the two different thickness ratios and the observations from the cross-sectional TEM studies of the regions underneath the indents. These studies showed remarkable strength in the multilayers, as well as some very interesting deformation behavior in the TiN layers at extremely small length scales, where the hard TiN layers undergo co-deformation with the Al layers.

  2. An infiltration/cure model for manufacture of fabric composites by the resin infusion process

    NASA Technical Reports Server (NTRS)

    Weideman, Mark H.; Loos, Alfred C.; Dexter, H. Benson; Hasko, Gregory H.

    1992-01-01

    A 1-D infiltration/cure model was developed to simulate fabrication of advanced textile composites by the resin film infusion process. The simulation model relates the applied temperature and pressure processing cycles, along with the experimentally measured compaction and permeability characteristics of the fabric preforms, to the temperature distribution, the resin degree of cure and viscosity, and the infiltration flow front position as a function of time. The model also predicts the final panel thickness, fiber volume fraction, and resin mass for full saturation as a function of compaction pressure. Composite panels were fabricated using the RTM (Resin Transfer Molding) film infusion technique from knitted, knitted/stitched, and 2-D woven carbon preforms and Hercules 3501-6 resin. Fabric composites were fabricated at different compaction pressures and temperature cycles to determine the effects of the processing on the properties. The composites were C-scanned and micrographed to determine the quality of each panel. Advanced cure cycles, developed from the RTM simulation model, were used to reduce the total cure cycle times by a factor of 3 and the total infiltration times by a factor of 2.

  3. Processing and Characterization of Peti Composites Fabricated by High Temperature Vartm (Section)

    NASA Technical Reports Server (NTRS)

    Ghose, Sayata; Cano, Roberto J.; Watson, Kent A.; Britton, Sean M.; Jensen, Brian J.; Connell, John W.; Smith, Joseph G., Jr.; Loos, Alfred C.; Heider, Dirk

    2011-01-01

    The use of composites as primary structures on aerospace vehicles has increased dramatically over the past decade, but so have the production costs associated with their fabrication. For certain composites, high temperature vacuum assisted resin transfer molding (HT-VARTM) can offer reduced fabrication costs compared to conventional autoclave techniques. The process has been successfully used with phenylethynyl terminated imide (PETI) resins developed by NASA Langley Research Center (LaRC). In the current study, three PETI resins have been used to make test specimens using HT-VARTM. Based on previous work at NASA LaRC, larger panels with a quasi-isotropic lay-up were fabricated. The resultant composite specimens exhibited void contents of 3% by volume depending on the type of carbon fabric preform used. Mechanical properties of the panels were determined at both room and elevated temperatures. Fabric permeability characterizations and limited process modeling efforts were carried out to determine infusion times and composite panel size limitations. In addition, new PETI based resins were synthesized specifically for HT-VARTM.

  4. Fabrication of fiber-reinforced composites by chemical vapor infiltration

    SciTech Connect

    Besmann, T.M.; Stinton, D.P.; Matlin, W.M.; Liaw, P.K.

    1996-08-01

    Processing equipment for the infiltration of fiber-reinforced composite tubes is being designed that incorporates improvements over the equipment used to infiltrate disks. A computer-controlled machine-man interface is being developed to allow for total control of all processing variables. Additionally, several improvements are being made to the furnace that will reduce the complexity and cost of the process. These improvements include the incorporation of free standing preforms, cast mandrels, and simpler graphite heating elements.

  5. Fabrication of fiber-reinforced composites by chemical vapor infiltration

    SciTech Connect

    Besmann, T.M.; Matlin, W.M.; Stinton, D.P.; Liaw, P.K.

    1996-06-01

    Processing equipment for the infiltration of fiber-reinforced composite tubes is being designed that incorporates improvements over the equipment used to infiltrate disks. A computer-controlled machine-man interface is being developed to allow for total control of all processing variables. Additionally, several improvements are being made to the furnace that will reduce the complexity and cost of the process. These improvements include the incorporation of free standing preforms, cast mandrels, and simpler graphite heating elements.

  6. Processing-structure-property relations in PEEK/carbon composites made from comingled fabric and prepreg

    SciTech Connect

    Vu-khanh, T.; Denault, J. )

    1991-10-01

    The effects of the conditions of the processing of PEEK/carbon prepregs and comingled fabric on the microstructure and mechanical characteristics of the resulting composites were investigated. Results showed that, in the comingled fabric system, the fiber/matrix adhesion depends on the molding temperature, the residence time at the melt temperature, and the cooling rate. Too high molding temperature resulted in degradation of the PEEK matrix, which affected the crystallization behavior of the composites, the fiber/matrix adhesion, and the matrix properties. This effect was most important in the case of comingled systems containing sized carbon fibers. 17 refs.

  7. The rectorite/carbon composites: Fabrication, modification and adsorption.

    PubMed

    Feng, Zhitao; Liu, Dan; Ma, Xiaofei

    2016-02-01

    The rectorite (REC)/carbon composites (RECCs) were prepared with hydrothermal carbonization using starch as carbon source and REC as the template. RECCs were modified with carbon disulfide (CS2) to obtain RECC xanthate (RECCX) composites. The hydrothermal process introduced a large number of oxygen-containing groups by depositing carbon layers onto the surface of REC, and the CS2 modification brought xanthate groups into REC. The adsorption process of Pb(2+) was investigated. Compared with REC, both RECC and RECCX could absorb more Pb(2+). The oxygen-containing groups increased the Pb(2+) adsorption in RECC. With the increasing of CS2 dosages, the adsorption capacities of RECCXs obviously improved due to the formation of the chelation between Pb(2+) and xanthate groups. The kinetic adsorption and the isotherm data matched the pseudo-second-order model and the Langmuir model well. The maximum adsorption capacities could reach 225.7 and 431.0 mg/g for RECC and RECCX, respectively. RECCXs were competitive with other absorbents, because REC, carbon layers and xanthate groups in RECCX composites all contributed to the Pb(2+) adsorption. RECCX could be easily regenerated with ethylenediaminetetraacetic acid disodium salt (EDTA) solution. PMID:26401638

  8. Fabrication and Characterization of Carbon Nanofiber Reinforced Shape Memory Epoxy (CNFR-SME) Composites

    NASA Astrophysics Data System (ADS)

    Wang, Jiuyang

    Shape memory polymers have a wide range of applications due to their ability to mechanically change shapes upon external stimulus, while their achievable composite counterparts prove even more versatile. An overview of literature on shape memory materials, fillers and composites was provided to pave a foundation for the materials used in the current study and their inherent benefits. This study details carbon nanofiber and composite fabrication and contrasts their material properties. In the first section, the morphology and surface chemistry of electrospun-poly(acrylonitrile)-based carbon nanofiber webs were tailored through various fabrication methods and impregnated with a shape memory epoxy. The morphologies, chemical compositions, thermal stabilities and electrical resistivities of the carbon nanofibers and composites were then characterized. In the second section, an overview of thermal, mechanical and shape memory characterization techniques for shape memory polymers and their composites was provided. Thermal and mechanical properties in addition to the kinetic and dynamic shape memory performances of neat epoxy and carbon nanofiber/epoxy composites were characterized. The various carbon nanofiber web modifications proved to have notable influence on their respective composite performances. The results from these two sections lead to an enhanced understanding of these carbon nanofiber reinforced shape memory epoxy composites and provided insight for future studies to tune these composites at will.

  9. Fabrication and performances of AI/CuO nano composite films for ignition application

    NASA Astrophysics Data System (ADS)

    Li, Yong; Gao, Yun; Jia, Xin; Zhou, Bin; Shen, Rui-Qi

    2015-07-01

    In an effort to explore the application possibility of composite films in ignition field, Al/CuO was fabricated on semiconductor bridge (SCB) chip by ion beam sputtering technique. Surface morphology and elemental composition of the composite films were analysed by scanning electron microscope (SEM) and energy dispersive spectrometer (EDS). Spatial size and duration of the products was detected with the open-air combustion experiment. The results showed that the prepared composite films surface is smooth, flat, and uniform. Element weight ratio meets the design requirements. And the chemical reaction of the Al/CuO nCFs improves output performances of ignition chip.

  10. Processing and Characterization of PETI Composites Fabricated by High Temperature VARTM

    NASA Technical Reports Server (NTRS)

    Ghose, Sayata; Cano, Roberto J.; Watson, Kent A.; Britton, Sean M.; Jensen, Brian J.; Connell, John W.; Smith, Joseph G.; Loos, Alfred C.; Heider, Dirk

    2011-01-01

    The use of composites as primary structures on aerospace vehicles has increased dramatically over the past decade. As these advanced structures increase in size and complexity, their production costs have grown significantly. A major contributor to these manufacturing costs is the requirement of elevated processing pressures, during the thermal cure, to create fully consolidated composites. For certain composite parts, high temperature vacuum assisted resin transfer molding (HT-VARTM) can offer reduced fabrication costs compared to conventional autoclave techniques. The process has been successfully used with phenylethynyl terminated imide (PETI) resins developed by NASA LaRC. In the current study, two PETI resins, LARC(TradeMark) PETI-330 and LARC(TradeMark) PETI-8 have been used to make test specimens using HT-VARTM. Based on previous work at NASA LaRC, larger panels with a quasi-isotropic lay-up were fabricated. The resultant composite specimens exhibited void contents <3% by volume depending on the type of carbon fabric preform used. Mechanical properties of the panels were determined at both room and elevated temperatures. These included open-hole compressive (OHC) and short beam shear (SBS) properties. Limited process modeling efforts were carried out including infusion times, composite panel size limitations and fabric permeability characterization. Work has also been carried out to develop new PETI based resins specifically geared towards HT-VARTM. The results of this work are presented herein.

  11. Fabrication of multilayer ZrO₂-biphasic calcium phosphate-poly-caprolactone unidirectional channeled scaffold for bone tissue formation.

    PubMed

    Mondal, Dibakar; So-Ra, Son; Sarkar, Swapan Kumar; Min, Young Ki; Yang, Hun Mo; Lee, Byong Taek

    2013-09-01

    We developed a continuously porous scaffold with laminated matrix and bone-like microstructure by a multi-pass extrusion process. In this scaffold, tetragonal ZrO₂, biphasic calcium phosphate and poly-caprolactone layers were arranged in a co-axially laminated unit cell with a channel in the center. The entire matrix phase had a laminated microstructure of alternate lamina of tetragonal ZrO₂, biphasic calcium phosphate and poly-caprolactone--biphasic calcium phosphate with optimized designed thickness and channeled porosity. Each of the continuous pores was coaxially encircled by the poly-caprolactone--biphasic calcium phosphate layer, biphasic calcium phosphate layer and finally tetragonal ZrO₂ layer, one after the other. Before extrusion, 5 vol% graphite powder was mixed with tetragonal ZrO₂ to ensure pores in the outer layer and connectivity among the lamellas. The design strategy is aimed to incorporate a lamellar microstructure like the natural bone in the macro-scaled ceramic body to investigate the strengthening phenomenon and pave the way for fabricating complex microstructure of natural bone could be applied for whole bone replacement. The final fabricated scaffold had a compressive strength of 12.7 MPa and porosity of 78 vol% with excellent cell viability, cell attachment and osteocalcin and collagen expression from cultured MG63 cells on scaffold.

  12. Water-based chitosan/melamine polyphosphate multilayer nanocoating that extinguishes fire on polyester-cotton fabric.

    PubMed

    Leistner, Marcus; Abu-Odeh, Anas A; Rohmer, Sarah C; Grunlan, Jaime C

    2015-10-01

    Polyester-cotton (PECO) blends are widely used in the textile industry because they combine the softness of cotton and the strength and durability of polyester. Unfortunately, both fiber types share the disadvantage of being flammable. The layer-by-layer coating technique was used to deposit a highly effective flame retardant (melamine polyphosphate) from water onto polyester-cotton fabric. Soluble melamine and sodium hexametaphosphate form this water-insoluble flame retardant during the coating procedure. This unique nanocoating imparts self-extinguishing properties to PECO with only 12% relative coating weight. Vertical flame testing, pyrolysis combustion flow calorimetry (PCFC), thermogravimetric analysis (TGA), and scanning electron microscopy were used to evaluate the quality of the coating as well as its flame retardant performance. A combination of both condensed and gas-phase activity appears to be the reason for this effective flame retardancy. Degradation pathways of both cotton and polyester are affected by the applied coating, as shown by PCFC and TGA. Use of environmentally benign and non-toxic chemicals, and the ease of layer-by-layer deposition, making this coating an industrially feasible alternative to render polyester-cotton fabric self-extinguishing.

  13. Flaw detection in multi-layer, multi-material composites by resonance imaging: Utilizing Air-coupled Ultrasonics and Finite Element Modeling

    NASA Astrophysics Data System (ADS)

    Livings, Richard Andrew

    2011-12-01

    Ceramic tiles are the main ingredient of a multi-material, multi-layered composite being considered for the modernization of tank armors. The high stiffness, low attenuation, and precise dimensions of these uniform tiles make them remarkable resonators when driven to vibrate. Defects in the tile, during manufacture or after usage, are expected to change the resonance frequencies and resonance images of the tile. The comparison of the resonance frequencies and resonance images of a pristine tile/lay-up to a defective tile/lay-up will thus be a quantitative damage metric. By examining the vibrational behavior of these tiles and the composite lay-up with Finite Element Modeling and analytical plate vibration equations, the development of a new Nondestructive Evaluation technique is possible. This study examines the development of the Air-Coupled Ultrasonic Resonance Imaging technique as applied to a hexagonal ceramic tile and a multi-material, multi-layered composite.

  14. SiAlON ceramic compositions and methods of fabrication

    DOEpatents

    O'Brien, M.H.; Park, B.H.

    1994-05-31

    A method of fabricating a SiAlON ceramic body includes: (a) combining quantities of Si[sub 3]N[sub 4], Al[sub 2]O[sub 3] and CeO[sub 2] to produce a mixture; (b) forming the mixture into a desired body shape; (c) heating the body to a densification temperature of from about 1,550 C to about 1,850 C; (d) maintaining the body at the densification temperature for a period of time effective to densify the body; (e) cooling the densified body to a devitrification temperature of from about 1,200 C to about 1,400 C; and (f) maintaining the densified body at the devitrification temperature for a period of time effective to produce a [beta][prime]-SiAlON crystalline phase in the body having elemental or compound form Ce incorporated in the [beta][prime]-SiAlON crystalline phase. Further, a SiAlON ceramic body comprises: (a) an amorphous phase; and (b) a crystalline phase, the crystalline phase comprising [beta][prime]-SiAlON having lattice substituted elemental or compound form Ce.

  15. Nanocrystalline-Si-dot multi-layers fabrication by chemical vapor deposition with H-plasma surface treatment and evaluation of structure and quantum confinement effects

    SciTech Connect

    Kosemura, Daisuke Mizukami, Yuki; Takei, Munehisa; Numasawa, Yohichiroh; Ogura, Atsushi; Ohshita, Yoshio

    2014-01-15

    100-nm-thick nanocrystalline silicon (nano-Si)-dot multi-layers on a Si substrate were fabricated by the sequential repetition of H-plasma surface treatment, chemical vapor deposition, and surface oxidation, for over 120 times. The diameter of the nano-Si dots was 5–6 nm, as confirmed by both the transmission electron microscopy and X-ray diffraction analysis. The annealing process was important to improve the crystallinity of the nano-Si dot. We investigated quantum confinement effects by Raman spectroscopy and photoluminescence (PL) measurements. Based on the experimental results, we simulated the Raman spectrum using a phenomenological model. Consequently, the strain induced in the nano-Si dots was estimated by comparing the experimental and simulated results. Taking the estimated strain value into consideration, the band gap modulation was measured, and the diameter of the nano-Si dots was calculated to be 5.6 nm by using PL. The relaxation of the q ∼ 0 selection rule model for the nano-Si dots is believed to be important to explain both the phenomena of peak broadening on the low-wavenumber side observed in Raman spectra and the blue shift observed in PL measurements.

  16. The fast fabrication of flexible electronic devices of graphene composites

    NASA Astrophysics Data System (ADS)

    Wang, Shihu; Wang, Wei; Yu, Lingke; Zhan, Zhan; Sun, Daoheng

    2016-08-01

    The rapid production and accurate deposition of graphene composites are first integrated into one process, due to the strong interaction between the polymer bond with sodium dodecyl sulfonate (SDS) and graphene. It is demonstrated that tension-shear exfoliation in high viscosity fluid may get a higher graphene production rate than in N-methyl-pyrrolidone. In addition, the micro-scale patterns of graphene nanomaterials produced by this method show high electrical conductivity and superior sensitivity to pressure due to their porous structure.

  17. Composite material having high thermal conductivity and process for fabricating same

    DOEpatents

    Colella, N.J.; Davidson, H.L.; Kerns, J.A.; Makowiecki, D.M.

    1998-07-21

    A process is disclosed for fabricating a composite material such as that having high thermal conductivity and having specific application as a heat sink or heat spreader for high density integrated circuits. The composite material produced by this process has a thermal conductivity between that of diamond and copper, and basically consists of coated diamond particles dispersed in a high conductivity metal, such as copper. The composite material can be fabricated in small or relatively large sizes using inexpensive materials. The process basically consists, for example, of sputter coating diamond powder with several elements, including a carbide forming element and a brazeable material, compacting them into a porous body, and infiltrating the porous body with a suitable braze material, such as copper-silver alloy, thereby producing a dense diamond-copper composite material with a thermal conductivity comparable to synthetic diamond films at a fraction of the cost. 7 figs.

  18. Composite material having high thermal conductivity and process for fabricating same

    DOEpatents

    Colella, Nicholas J.; Davidson, Howard L.; Kerns, John A.; Makowiecki, Daniel M.

    1998-01-01

    A process for fabricating a composite material such as that having high thermal conductivity and having specific application as a heat sink or heat spreader for high density integrated circuits. The composite material produced by this process has a thermal conductivity between that of diamond and copper, and basically consists of coated diamond particles dispersed in a high conductivity metal, such as copper. The composite material can be fabricated in small or relatively large sizes using inexpensive materials. The process basically consists, for example, of sputter coating diamond powder with several elements, including a carbide forming element and a brazeable material, compacting them into a porous body, and infiltrating the porous body with a suitable braze material, such as copper-silver alloy, thereby producing a dense diamond-copper composite material with a thermal conductivity comparable to synthetic diamond films at a fraction of the cost.

  19. A Multi-scale Refined Zigzag Theory for Multilayered Composite and Sandwich Plates with Improved Transverse Shear Stresses

    NASA Technical Reports Server (NTRS)

    Iurlaro, Luigi; Gherlone, Marco; Di Sciuva, Marco; Tessler, Alexander

    2013-01-01

    The Refined Zigzag Theory (RZT) enables accurate predictions of the in-plane displacements, strains, and stresses. The transverse shear stresses obtained from constitutive equations are layer-wise constant. Although these transverse shear stresses are generally accurate in the average, layer-wise sense, they are nevertheless discontinuous at layer interfaces, and thus they violate the requisite interlaminar continuity of transverse stresses. Recently, Tessler applied Reissner's mixed variational theorem and RZT kinematic assumptions to derive an accurate and efficient shear-deformation theory for homogeneous, laminated composite, and sandwich beams, called RZT(m), where "m" stands for "mixed". Herein, the RZT(m) for beams is extended to plate analysis, where two alternative assumptions for the transverse shear stresses field are examined: the first follows Tessler's formulation, whereas the second is based on Murakami's polynomial approach. Results for elasto-static simply supported and cantilever plates demonstrate that Tessler's formulation results in a powerful and efficient structural theory that is well-suited for the analysis of multilayered composite and sandwich panels.

  20. Microtexture Development of Niobium in a Multilayered Ti/Al/Nb Composite Produced by Accumulative Roll Bonding

    NASA Astrophysics Data System (ADS)

    Qu, Peng; Zhou, Liming; Xu, Hui; Acoff, Viola L.

    2014-09-01

    Multilayered Ti/Al/Nb composites were produced by the accumulative roll bonding (ARB) process utilizing pure Ti, Al, and Nb element sheets. Up to four cycles of ARB were applied to the composites. The microstructure and texture evolution on the Nb phase were studied by X-ray diffraction (XRD), transmission electron microscopy, scanning electron microscopy, and electron backscattered diffraction. Nb and Ti layers necked and fractured as the number of ARB passes increased. After four ARB cycles, a nearly homogeneous distribution of Nb and Ti layers in Al matrix was achieved. As-received Nb sheet exhibited a fully lamellar structure and had a strong cold-rolling texture. After subjecting to ARB, slight grain refining was observed and the high-angle boundary fraction was increased. The intensity of the α-fiber was weakened, while that of the γ-fiber was strengthened during ARB. The texture evolution was attributed to partial recrystallization during the ARB process as a result of adiabatic heating.

  1. Microtexture Development of Niobium in a Multilayered Ti/Al/Nb Composite Produced by Accumulative Roll Bonding

    NASA Astrophysics Data System (ADS)

    Qu, Peng; Zhou, Liming; Xu, Hui; Acoff, Viola L.

    2014-12-01

    Multilayered Ti/Al/Nb composites were produced by the accumulative roll bonding (ARB) process utilizing pure Ti, Al, and Nb element sheets. Up to four cycles of ARB were applied to the composites. The microstructure and texture evolution on the Nb phase were studied by X-ray diffraction (XRD), transmission electron microscopy, scanning electron microscopy, and electron backscattered diffraction. Nb and Ti layers necked and fractured as the number of ARB passes increased. After four ARB cycles, a nearly homogeneous distribution of Nb and Ti layers in Al matrix was achieved. As-received Nb sheet exhibited a fully lamellar structure and had a strong cold-rolling texture. After subjecting to ARB, slight grain refining was observed and the high-angle boundary fraction was increased. The intensity of the α-fiber was weakened, while that of the γ-fiber was strengthened during ARB. The texture evolution was attributed to partial recrystallization during the ARB process as a result of adiabatic heating.

  2. Fabrication of Gelatin-Based Electrospun Composite Fibers for Anti-Bacterial Properties and Protein Adsorption

    PubMed Central

    Gao, Ya; Wang, Yingbo; Wang, Yimin; Cui, Wenguo

    2016-01-01

    A major goal of biomimetics is the development of chemical compositions and structures that simulate the extracellular matrix. In this study, gelatin-based electrospun composite fibrous membranes were prepared by electrospinning to generate bone scaffold materials. The gelatin-based multicomponent composite fibers were fabricated using co-electrospinning, and the composite fibers of chitosan (CS), gelatin (Gel), hydroxyapatite (HA), and graphene oxide (GO) were successfully fabricated for multi-function characteristics of biomimetic scaffolds. The effect of component concentration on composite fiber morphology, antibacterial properties, and protein adsorption were investigated. Composite fibers exhibited effective antibacterial activity against Staphylococcus aureus and Escherichia coli. The study observed that the composite fibers have higher adsorption capacities of bovine serum albumin (BSA) at pH 5.32–6.00 than at pH 3.90–4.50 or 7.35. The protein adsorption on the surface of the composite fiber increased as the initial BSA concentration increased. The surface of the composite reached adsorption equilibrium at 20 min. These results have specific applications for the development of bone scaffold materials, and broad implications in the field of tissue engineering. PMID:27775645

  3. Hydrofluoric acid-resistant composite window and method for its fabrication

    DOEpatents

    Ostenak, C.A.; Mackay, H.A.

    1985-07-18

    A hydrofluoric acid-resistant composite window and method for its fabrication are disclosed. The composite window comprises a window having first and second sides. The first side is oriented towards an environment containing hydrofluoric acid. An adhesive is applied to the first side. A layer of transparent hydrofluoric acid-resistant material, such as Mylar, is applied to the adhesive and completely covers the first side. The adhesive is then cured.

  4. Hydrofluoric acid-resistant composite window and method for its fabrication

    DOEpatents

    Ostenak, Carl A.; Mackay, Harold A.

    1987-01-01

    A hydrofluoric acid-resistant composite window and method for its fabrication are disclosed. The composite window comprises a window having first and second sides. The first side is oriented towards an environment containing hydrofluoric acid. An adhesive is applied to the first side. A layer of transparent hydrofluoric acid-resistant material, such as Mylar, is applied to the adhesive and completely covers the first side. The adhesive is then cured.

  5. Fabrication and Characterization of Amorphous/Nanocrystalline Thin Film Composite

    NASA Astrophysics Data System (ADS)

    Newton, Benjamin S.

    Combining the absorption abilities of amorphous silicon and the electron transport capabilities of crystalline silicon would be a great advantage to not only solar cells but other semiconductor devices. In this work composite films were created using molecular beam epitaxy and electron beam deposition interchangeably as a method to create metallic precursors. Aluminum induced crystallization techniques were used to convert an amorphous silicon film with a capping layer of aluminum nanodots into a film composed of a mixture of amorphous silicon and nanocrystalline silicon. This layer was grown into the amorphous layer by cannibalizing a portion of the amorphous silicon material during the aluminum induced crystallization. Characterization was performed on films and metallic precursors utilizing SEM, TEM, ellipsometry and spectrophotometer.

  6. Photoluminescent nanofiber composites, methods for fabrication, and related lighting devices

    DOEpatents

    Guzan, Kimberly A.; Mills, Karmann C.; Han, Li; Davis, James Lynn; Hoertz, Paul G.

    2015-08-04

    A photoluminescent nanofiber composite includes a nanofiber substrate, first luminescent particles, and second luminescent particles. The first luminescent particles are supported by the nanofibers and span at least a portion of a substrate surface, as a layer on the substrate surface, or with some particles located in a bulk of the substrate, or both. The second luminescent particles are disposed on the substrate. The second luminescent particles may be disposed directly on the substrate surface or on the first luminescent particles. The second luminescent particles may be deposited in a pattern of deposition units. The first and second luminescent particles are configured for emitting light of different respective wavelengths in response to excitation by a light beam. One or more surface treatment coatings may be provided at different locations.

  7. Application of In Situ Fiberization for fabrication of improved strain isolation pads and graphite epoxy composites

    NASA Technical Reports Server (NTRS)

    Rosser, R. W.; Seibold, R. W.; Basiulis, D. I.

    1982-01-01

    The feasibility of applying the in situ fiberization process to the fabrication of strain isolation pads (SIP) for the Space Shuttle and to the fabrication of graphite-epoxy composites was evaluated. The ISF process involves the formation of interconnected polymer fiber networks by agitation of dilute polymer solutions under controlled conditions. High temperature polymers suitable for SIP use were fiberized and a successful fiberization of polychloro trifluoroethylene, a relatively high melting polymer, was achieved. Attempts to fiberize polymers with greater thermal stability were unsuccessful, apparently due to characteristics caused by the presence of aromaticity in the backbone of such materials. Graphite-epoxy composites were fabricated by interconnecting two dimensional arrays of graphite fiber with polypropylene IS fibers with subsequent epoxy resin impregnation. Mechanical property tests were performed on laminated panels of this material to evaluate intralaminar and interlaminar shear strength, and thus fracture toughness. Test results were generally unpromising.

  8. Multilayered poly(vinylidene fluoride) composite membranes with improved interfacial compatibility: correlating pervaporation performance with free volume properties.

    PubMed

    An, Quanfu; Chen, Jung-Tsai; De Guzman, Manuel; Hung, Wei-Song; Lee, Kueir-Rarn; Lai, Juin-Yih

    2011-09-01

    A spin-coating process integrated with an ozone-induced graft polymerization technique was applied in this study. The purpose was to improve the poor interfacial compatibility between a selective layer of poly(2-hydroxyethyl methacrylate) (PHEMA) and the surface of a poly(vinylidene fluoride) (PVDF) substrate. The composite membranes thus fabricated were tested for their pervaporation performance in dehydrating an ethyl acetate/water mixture. Furthermore, the composite membranes were characterized by field emission scanning electron microscopy (FE-SEM) for morphological change observation and by Fourier transform infrared spectroscopy equipped with attenuated total reflectance (ATR-FTIR) for surface chemical composition analysis. Effects of grafting density and spin-coating speed on pervaporation performance were examined. The composite membrane pervaporation performance was elucidated by means of free volume and depth profile data obtained with the use of a variable monoenergy slow positron beam (VMSPB). Results indicated that a smaller free volume was correlated with a higher pervaporation performance of a composite membrane consisting of a selective layer of spin-coated PHEMA on a PHEMA-grafted PVDF substrate (S-PHEMA/PHEMA-g-PVDF). The composite membrane depth profile illustrated that an S-PHEMA layer spin-coated at a higher revolutions per minute (rpm) was thinner and denser than that at a lower rpm.

  9. A novel method to fabricate high permeance, high selectivity thin-film composite membranes

    Technology Transfer Automated Retrieval System (TEKTRAN)

    We report a thin-film composite (TFC) membrane fabrication method based on transfer of a pre-formed, cured active layer onto a microporous support. This method can be used with supports of relatively high pore size and porosity, thus reducing mass transfer resistance from the support. Ethanol-select...

  10. Novel fabrication techniques for low-mass composite structures in silicon particle detectors

    NASA Astrophysics Data System (ADS)

    Hartman, Neal; Silber, Joseph; Anderssen, Eric; Garcia-Sciveres, Maurice; Gilchriese, Murdock; Johnson, Thomas; Cepeda, Mario

    2013-12-01

    The structural design of silicon-based particle detectors is governed by competing demands of reducing mass while maximizing stability and accuracy. These demands can only be met by fiber reinforced composite laminates (CFRP). As detecting sensors and electronics become lower mass, the motivation to reduce structure as a proportion of overall mass pushes modern detector structures to the lower limits of composite ply thickness, while demanding maximum stiffness. However, classical approaches to composite laminate design require symmetric laminates and flat structures, in order to minimize warping during fabrication. This constraint of symmetry in laminate design, and a “flat plate” approach to fabrication, results in more massive structures. This study presents an approach to fabricating stable and accurate, geometrically complex composite structures by bonding warped, asymmetric, but ultra-thin component laminates together in an accurate tool, achieving final overall precision normally associated with planar structures. This technique has been used to fabricate a prototype “I-beam” that supports two layers of detecting elements, while being up to 20 times stiffer and up to 30% lower mass than comparable, independent planar structures (typically known as “staves”).

  11. Thermo-elastic behavior of deformed woven fabric composites at elevated temperatures: Part 1

    SciTech Connect

    Vu-Khanh, T.; Liu, B.

    1994-12-31

    This paper presents the results of a study on the effects of temperature on the thermo-elastic properties of woven fabric composites. The thermo-mechanical behavior of woven fabric composites is characterized by a laminate composed of four fictional unidirectional plies, called the sub-plies model. The model allows determination of the thermo-elastic properties of deformed fabric composites (non-orthogonal structure) and direct use of layered shell elements in finite element codes. A special procedure is also proposed to measure the fiber undulation effect and to predict the on-axis thermo-elastic coefficients of the equivalent constituent plies. The thermo-elastic behavior at elevated temperature was investigated on graphite/epoxy fabric composites. Experimental measurements were carried out from 23 C to 177 C. The results revealed that the equivalent thermal expansion coefficients of the sub-plies remain almost constant over a wide range of temperature. However, the equivalent elastic moduli and Poison`s ratio of the sub-plies vary nonlinearly with temperature. Semiempirical equations based on the experimental data were also developed to predict the equivalent on-axis thermo-elastic properties of the fictional constituent plies in the sub-plies model as a function of temperature.

  12. Evaluation of magnetostrictive composite coated fabric as a fragment barrier material

    NASA Astrophysics Data System (ADS)

    Son, Kwon Joong; Fahrenthold, Eric P.

    2012-10-01

    Over the last decade a surge in fragment barrier research has led to investigation of numerous materials and material augmentations in the attempt to improve the ballistic performance of systems designed to protect personnel, vehicles or infrastructure from impact and blast loads. One widely studied material augmentation approach is the use of coatings, often polymers, to enhance the performance of protection systems constructed from metal, concrete, composite and fabric materials. In recent research the authors have conducted the first experimental study of the ballistic performance of fabrics coated with a magnetically responsive polymer. Zero field impact experiments on coated fabric targets showed a 61% increase in impact energy dissipation, although the coated targets were not competitive with neat fabrics on a protection per unit mass basis. Under an applied field of 110 kA m-1, the ballistic performance of the coated fabric was reduced. The reduction in performance may be attributed to a reduction in material damping and an increase in material modulus for the magnetostrictive component of the coating. Analysis of the coated fabric response to magnetic preloads suggests that coating tensile stresses and coating-fabric interface stresses induced by the applied field may also adversely affect ballistic performance.

  13. MODELING THE TRANSVERSE THERMAL CONDUCTIVITY OF 2-D SICF/SIC COMPOSITES MADE WITH WOVEN FABRIC

    SciTech Connect

    Youngblood, Gerald E; Senor, David J; Jones, Russell H

    2004-06-01

    The hierarchical two-layer (H2L) model describes the effective transverse thermal conductivity (Keff) of a 2D-SiCf/SiC composite plate made from stacked and infiltrated woven fabric layers in terms of constituent properties and microstructural and architectural variables. The H2L model includes the effects of fiber-matrix interfacial conductance, high fiber packing fractions within individual tows and the non-uniform nature of 2D fabric/matrix layers that usually include a significant amount of interlayer porosity. Previously, H2L model Keff-predictions were compared to measured values for two versions of 2D Hi-Nicalon/PyC/ICVI-SiC composite, one with a “thin” (0.11m) and the other with a “thick” (1.04m) pyrocarbon (PyC) fiber coating, and for a 2D Tyranno SA/”thin” PyC/FCVI-SIC composite. In this study, H2L model Keff-predictions were compared to measured values for a 2D-SiCf/SiC composite made using the ICVI-process with Hi-Nicalon type S fabric and a “thin” PyC fiber coating. The values of Keff determined for the latter composite were significantly greater than the Keff-values determined for the composites made with either the Hi-Nicalon or the Tyranno SA fabrics. Differences in Keff-values were expected for the different fiber types, but major differences also were due to observed microstructural and architectural variations between the composite systems, and as predicted by the H2L model.

  14. Mechanical Properties of Sisal/Coir Fiber Reinforced Hybrid Composites Fabricated by Cold Pressing Method

    NASA Astrophysics Data System (ADS)

    Akash; Sreenivasa Rao, K. V.; Venkatesha Gupta, N. S.; kumar, D. S. Arun

    2016-09-01

    Bio-composites have less density and are environmental friendly materials that require less energy during production and subsequent machining. This paper reports the mechanical and water absorption properties of sodium hydroxide (NaOH) treated sisal and coir fiber reinforced epoxy resin thermo set hybrid composites. The hybrid composites were prepared by traditional cold pressing method at room temperature with applied pressure of 410.4 kg/cm2 for 3 hours pressurization time. The mechanical properties were characterized according to ASTM standards. Hybrid composites with 40wt% of sisal and coir fiber were found to possess higher tensile strength of 48.2MPa and flexural strength of 76.68 MPa among the fabricated hybrid composite specimens. Absorption of water increases with increasing fiber volume. The experimental result also show that the sisal and coir fibers are promising reinforcement for use in low cost bio-composites which have high strength to weight ratio.

  15. Fabrication and oil adsorption of carbon nanotube/polyvinylpyrrolidone surface composite.

    PubMed

    Nan, Dou; Wei, Jinquan; Guo, Fengmei; Fan, Guozhong; Xu, Fu; Li, Luming; Zhu, Hongwei; Wang, Kunlin; Wu, Dehai

    2014-08-01

    It needs to assemble the industrial CNT powders into macroscopic porous surface composite to utilize the surface properties of CNTs, as well as to prevent them entering into environments. We demonstrate a method to fabricate the surface composites from CNTs and polyvinylpyrrolidone (PVP) by electrospinning, where CNTs distribute firmly and mainly on the surface PVP nanofibers. The CNTs/PVP surface composites have high pore volume of 10 cc/g and remarkable CNTs load of 98%. Thus the surface composites show high oil adsorption capacity of 0.9~1.1 g/cm3. It can absorb more oil than commercial sponges due to the surface composite swells after absorbing oil. It shows attractive potential application of the CNT/PVP surface composite in oil spill cleanup.

  16. Fabrication

    NASA Astrophysics Data System (ADS)

    Angel, Roger; Helms, Richard; Bilbro, Jim; Brown, Norman; Eng, Sverre; Hinman, Steve; Hull-Allen, Greg; Jacobs, Stephen; Keim, Robert; Ulmer, Melville

    1992-08-01

    What aspects of optical fabrication technology need to be developed so as to facilitate existing planned missions, or enable new ones? Throughout the submillimeter to UV wavelengths, the common goal is to push technology to the limits to make the largest possible apertures that are diffraction limited. At any one wavelength, the accuracy of the surface must be better than lambda/30 (rms error). The wavelength range is huge, covering four orders of magnitude from 1 mm to 100 nm. At the longer wavelengths, diffraction limited surfaces can be shaped with relatively crude techniques. The challenge in their fabrication is to make as large as possible a reflector, given the weight and volume constraints of the launch vehicle. The limited cargo diameter of the shuttle has led in the past to emphasis on deployable or erectable concepts such as the Large Deployable Reflector (LDR), which was studied by NASA for a submillimeter astrophysics mission. Replication techniques that can be used to produce light, low-cost reflecting panels are of great interest for this class of mission. At shorter wavelengths, in the optical and ultraviolet, optical fabrication will tax to the limit the most refined polishing methods. Methods of mechanical and thermal stabilization of the substrate will be severely stressed. In the thermal infrared, the need for large aperture is tempered by the even stronger need to control the telescope's thermal emission by cooled or cryogenic operation. Thus, the SIRTF mirror at 1 meter is not large and does not require unusually high accuracy, but the fabrication process must produce a mirror that is the right shape at a temperature of 4 K. Future large cooled mirrors will present more severe problems, especially if they must also be accurate enough to work at optical wavelengths. At the very shortest wavelengths accessible to reflecting optics, in the x-ray domain, the very low count fluxes of high energy photons place a premium on the collecting area. It is

  17. Fabrication

    NASA Technical Reports Server (NTRS)

    Angel, Roger; Helms, Richard; Bilbro, Jim; Brown, Norman; Eng, Sverre; Hinman, Steve; Hull-Allen, Greg; Jacobs, Stephen; Keim, Robert; Ulmer, Melville

    1992-01-01

    What aspects of optical fabrication technology need to be developed so as to facilitate existing planned missions, or enable new ones? Throughout the submillimeter to UV wavelengths, the common goal is to push technology to the limits to make the largest possible apertures that are diffraction limited. At any one wavelength, the accuracy of the surface must be better than lambda/30 (rms error). The wavelength range is huge, covering four orders of magnitude from 1 mm to 100 nm. At the longer wavelengths, diffraction limited surfaces can be shaped with relatively crude techniques. The challenge in their fabrication is to make as large as possible a reflector, given the weight and volume constraints of the launch vehicle. The limited cargo diameter of the shuttle has led in the past to emphasis on deployable or erectable concepts such as the Large Deployable Reflector (LDR), which was studied by NASA for a submillimeter astrophysics mission. Replication techniques that can be used to produce light, low-cost reflecting panels are of great interest for this class of mission. At shorter wavelengths, in the optical and ultraviolet, optical fabrication will tax to the limit the most refined polishing methods. Methods of mechanical and thermal stabilization of the substrate will be severely stressed. In the thermal infrared, the need for large aperture is tempered by the even stronger need to control the telescope's thermal emission by cooled or cryogenic operation. Thus, the SIRTF mirror at 1 meter is not large and does not require unusually high accuracy, but the fabrication process must produce a mirror that is the right shape at a temperature of 4 K. Future large cooled mirrors will present more severe problems, especially if they must also be accurate enough to work at optical wavelengths. At the very shortest wavelengths accessible to reflecting optics, in the x-ray domain, the very low count fluxes of high energy photons place a premium on the collecting area. It is

  18. Silicon interposer BGA package with a Cu-filled through silicon via and a multilayer redistribution layer fabricated via electroplating.

    PubMed

    Kim, Taeyoo; Son, Hwajin; Lim, Seung-Kyu; Song, Yongil; Suh, Sujeong

    2014-12-01

    As large-scale integrated circuit chips become smaller, conventional organic buildup substrates can no longer support them. To resolve this problem, silicon interposers with through silicon via (TSV) technology are gaining recognition as alternative solution to provide high-density interconnection, improved electrical performance due to shorter interconnection from the die to substrate for nano-scale devices. In this study, we fabricated a silicon interposer to achieve high density and high performance packages. Via holes were etched via the Bosch process using a deep reactive ion etcher and SiO2 formed with a diffusion furnace as the diffusion barrier of the Cu electrode. TSVs were filled with Cu under various electroplating conditions. After Cu filling, a Cu post was formed directly using the over-filled Cu electrode through a chemical mechanical polishing process. A double-layer redistribution layer was formed on one side of the interposer using a lift-off process. Sn-3.5% Ag solder bumps 40 μm in diameter were formed directly on the Cu post on another side of the interposer using electroplating and the reflow method. PMID:25970996

  19. Mechanical and antibacterial properties of a nanocellulose-polypyrrole multilayer composite.

    PubMed

    Bideau, Benoit; Bras, Julien; Saini, Seema; Daneault, Claude; Loranger, Eric

    2016-12-01

    In this study, a composite film based on TEMPO-oxidized cellulose nanofibers (TOCN), polyvinyl alcohol (PVA) and polypyrrole (PPy) was synthesized in situ by a chemical polymerization, resulting in the induced absorption of PPy on the surface of the TOCN. The composite films were investigated with scanning electron microscopy, thermogravimetric analysis, contact angle measurements, mechanical tests, and evaluation of antibacterial properties. The developed composite has nearly identical Young modulus (3.4GPa), elongation (2.6%) and tensile stress (about 51MPa) to TOCN even if PPy, which as poor properties by itself, was incorporated. From the energy-dispersive X-ray spectroscopy (EDX) results, it was shown that PPy is mainly located on the composite surface. Results confirmed by an increase from 54.5 to 83° in contact angle, an increased heat protection (Thermogravimetric analysis) and a decrease in surface energy. The nanocomposites were also evaluated for antibacterial activity against bacteria occasionally found in food: Gram-positive Bacillus subtilis (B. subtilis) and Gram-negative bacteria Escherichia coli (E. coli). The results indicate that the nanocomposites are effective against all of the bacteria studied as shown by the decrease of 5.2logcolonyformingunits (CFU) for B. subtilis and 6.5logCFU for E. coli. Resulting in the total destruction of the studied bacteria. The perfect match between the resulting inhibition zone and the composite surface area has demonstrated that our composite was contact active with a slight leaching of PPy. Our composite was successful as an active packaging on meat (liver) as bacteria were killed by contact, thereby preventing the spread of possible diseases. While it has not been tested on bacteria found in medicine, TOCN/PVA-PPy film may be able to act as an active sterile packaging for surgical instruments.

  20. Mechanical and antibacterial properties of a nanocellulose-polypyrrole multilayer composite.

    PubMed

    Bideau, Benoit; Bras, Julien; Saini, Seema; Daneault, Claude; Loranger, Eric

    2016-12-01

    In this study, a composite film based on TEMPO-oxidized cellulose nanofibers (TOCN), polyvinyl alcohol (PVA) and polypyrrole (PPy) was synthesized in situ by a chemical polymerization, resulting in the induced absorption of PPy on the surface of the TOCN. The composite films were investigated with scanning electron microscopy, thermogravimetric analysis, contact angle measurements, mechanical tests, and evaluation of antibacterial properties. The developed composite has nearly identical Young modulus (3.4GPa), elongation (2.6%) and tensile stress (about 51MPa) to TOCN even if PPy, which as poor properties by itself, was incorporated. From the energy-dispersive X-ray spectroscopy (EDX) results, it was shown that PPy is mainly located on the composite surface. Results confirmed by an increase from 54.5 to 83° in contact angle, an increased heat protection (Thermogravimetric analysis) and a decrease in surface energy. The nanocomposites were also evaluated for antibacterial activity against bacteria occasionally found in food: Gram-positive Bacillus subtilis (B. subtilis) and Gram-negative bacteria Escherichia coli (E. coli). The results indicate that the nanocomposites are effective against all of the bacteria studied as shown by the decrease of 5.2logcolonyformingunits (CFU) for B. subtilis and 6.5logCFU for E. coli. Resulting in the total destruction of the studied bacteria. The perfect match between the resulting inhibition zone and the composite surface area has demonstrated that our composite was contact active with a slight leaching of PPy. Our composite was successful as an active packaging on meat (liver) as bacteria were killed by contact, thereby preventing the spread of possible diseases. While it has not been tested on bacteria found in medicine, TOCN/PVA-PPy film may be able to act as an active sterile packaging for surgical instruments. PMID:27612793

  1. Indentation and overall compression behavior of multilayered thin-film composites. Effect of undulating layer geometry

    DOE PAGES

    Jamison, Ryan D.; Shen, Y. -L.

    2015-03-19

    Two finite element models are used to investigate the behavior of aluminum/silicon carbide thin-film layered composites with imperfect internal geometry when subjected to various loadings. In both models, undulating layers are represented by regular waveforms with various amplitudes, wavelengths, and phase offsets. First, uniaxial compressive loading of the composite is considered. The modulus and stress/strain response of the composite is sensitive to both loading direction and frequency of the undulation. Second, the nanoindentation response of the composite is investigated. The derived hardness and modulus are shown to be sensitive to the presence of undulating layers and the relative size ofmore » the indenter to the undulation. Undulating layers create bands of tensile and compressive stress in the indentation direction that are significantly different from the flat layers. The amount of equivalent plastic strain in the Al layers is increased by the presence of undulating layers. The correlations between the two forms of loading, and the implications to composite property measurement are carefully examined in this study.« less

  2. Indentation and overall compression behavior of multilayered thin-film composites. Effect of undulating layer geometry

    SciTech Connect

    Jamison, Ryan D.; Shen, Y. -L.

    2015-03-19

    Two finite element models are used to investigate the behavior of aluminum/silicon carbide thin-film layered composites with imperfect internal geometry when subjected to various loadings. In both models, undulating layers are represented by regular waveforms with various amplitudes, wavelengths, and phase offsets. First, uniaxial compressive loading of the composite is considered. The modulus and stress/strain response of the composite is sensitive to both loading direction and frequency of the undulation. Second, the nanoindentation response of the composite is investigated. The derived hardness and modulus are shown to be sensitive to the presence of undulating layers and the relative size of the indenter to the undulation. Undulating layers create bands of tensile and compressive stress in the indentation direction that are significantly different from the flat layers. The amount of equivalent plastic strain in the Al layers is increased by the presence of undulating layers. The correlations between the two forms of loading, and the implications to composite property measurement are carefully examined in this study.

  3. Affordable Fabrication and Properties of Silicon Carbide-Based Interpenetrating Phase Composites

    NASA Technical Reports Server (NTRS)

    Singh, Mrityunjay

    1998-01-01

    An affordable processing technique for the fabrication of silicon carbide-based interpenetrating phase composites (IPCs) is presented. This process consists of the production of microporous carbon preforms and subsequent infiltration with liquid silicon or silicon-refractory metal alloys. The microporous preforms are made by the pyrolysis of a polymerized resin mixture for which methods to control pore volume and pore size have been established. The process gives good control of microstructure and morphology of silicon carbide-based composite materials. Room and high temperature mechanical properties (flexural strength, compressive strength, and flexural creep) of low and high silicon-silicon carbide composites will be discussed.

  4. Development and optimization of THz NDT on aeronautics composite multilayered structures

    NASA Astrophysics Data System (ADS)

    Vandewal, M.; Depauw, J.; Rombaut, K.; Beigang, R.; Jonuscheit, J.; Mounaix, P.; Sáez de Ocáriz, I.; Martínez Edo, R.; Priegue, A.; Sternberg, Y.

    2012-05-01

    The availability of light and robust structures has led to an increased use of composite materials in the aircraft industry. In order to verify and guarantee the high quality of the conventional and new composite elements, innovative approaches for non-destructive testing of these parts are required. The European research project "DOTNAC" proposes to develop a fast, high resolution, non-invasive and non-contact inspection system for assessing aeronautic composite parts during production using terahertz waves. Conventionally two categories of systems can be discussed: pulsed and continuous wave terahertz systems. Both will be realized and their respective potential as a non-destructive inspection tool will be evaluated against the performance of X-ray testing, ultrasound non-destructive testing, and infra-red imaging.

  5. Synergistic effect of scaffold composition and dynamic culturing environment in multilayered systems for bone tissue engineering.

    PubMed

    Rodrigues, Márcia T; Martins, Albino; Dias, Isabel R; Viegas, Carlos A; Neves, Nuno M; Gomes, Manuela E; Reis, Rui L

    2012-11-01

    Bone extracellular matrix (ECM) is composed of mineralized collagen fibrils which support biological apatite nucleation that participates in bone outstanding properties. Understanding and mimicking bone morphological and physiological parameters at a biological scale is a major challenge in tissue engineering scaffolding. Using emergent (nano)technologies scaffold designing may be critically improved, enabling highly functional tissue substitutes for bone applications. This study aims to develop novel biodegradable composite scaffolds of tricalcium phosphate (TCPs) and electrospun nanofibers of poly(ϵ-caprolactone) (PCL), combining TCPs osteoconductivity with PCL biocompatibility and elasticity, mimicking bone structure and composition. We hypothesized that scaffolds with such structure/composition would stimulate the proliferation and differentiation of bone marrow stromal cells (BMSCs) towards the osteogenic phenotype. Composite scaffolds, developed by electrospining using consecutive stacked layers of PCL and TCPs, were characterized by FTIR spectroscopy, X-Ray diffraction and scanning electronic microscopy. Cellular behavior was assessed in goat BMSCs seeded onto composite scaffolds and cultured in static or dynamic conditions, using basal or osteogenic media during 7, 14 or 21 days. Cellular proliferation was quantified and osteogenic differentiation confirmed by alkaline phosphatase activity, alizarin red staining and immunocytochemistry for osteocalcin and collagen I. Results suggest that PCL-TCP scaffolds provide a 3D support for gBMSCs proliferation and osteogenic differentiation with production of ECM. TCPs positively stimulate the osteogenic process, especially under dynamic conditions, where PCL-TCP scaffolds are sufficient to promote osteogenic differentiation even in basal medium conditions. The enhancement of the osteogenic potential in dynamic conditions evidences the synergistic effect of scaffold composition and dynamic stimulation in g

  6. Simultaneous temperature and tension monitoring of a multi-layer composite film with embedded Hi-Bi optical fiber Bragg gratings

    NASA Astrophysics Data System (ADS)

    Chen, Guanghui; Sha, Jianbo; Zhao, Ming; Gao, Kan; Xue, Ping; Zhu, Lianqing

    2016-05-01

    Hi-Bi FBGs were employed and embedded in multi-layer composite films (Tedlar + Dacron +Mylar) to monitor temperature and tension. The temperature and tension characteristics of those embedded FBGs were demonstrated quantitatively. The Bragg wavelengths of embedded FBGs shift linearly with the temperature and tension loading on the multi-layer composite films. The slow-axis mode and the fast-axis mode of the Hi-Bi FBGs have different temperature sensitivity and tension sensitivity. The Hi-Bi FBGs have higher temperature sensitivity at low temperature than that at high temperature. Compared with non-embedded, the tension sensitivity of the embedded Hi-Bi FBG increased from 0.01424nm/N and 0.01439nm/N to 0.01516nm/N and 0.01532nm/N, respectively corresponding to the slow-axis mode and the fast-axis mode.

  7. Development of autoclavable polyimides. [fabrication procedures of high temperature resistant/fiber composite

    NASA Technical Reports Server (NTRS)

    Orell, M. K.; Sheppard, C. H.; Vaughan, R. W.; Jones, R. J.

    1974-01-01

    A poly(Diels-Alder) (PDA) resin approach was investigated as a means to achieve autoclavability of high temperature resistant resin/fiber composites under mild fabrication procedures. Low void content Type A-S graphite reinforced composites were autoclave fabricated from a PDA resin/fiber prepared from an acetone:methanol:dioxane varnish. Autoclave conditions were 477K (400F) and 0.7 MN/sq m (100 psi) for up to two hours duration. After postcure at temperatures up to 589K (600F), the composites demonstrated high initial mechanical properties at temperatures up to 561K (550F). The results from isothermal aging studies in air for 1000 hours indicated potential for long-term ( 1000 hours) use at 533K (500F) and shorter-term (up to 1000 hours) at 561K (550F).

  8. Characterization and modeling of tensile behavior of ceramic woven fabric composites

    NASA Technical Reports Server (NTRS)

    Kuo, Wen-Shyong; Chen, Wennei Y.; Parvizi-Majidi, Azar; Chou, Tsu-Wei

    1991-01-01

    This paper examines the tensile behavior of SiC/SiC fabric composites. In the characterization effort, the stress-strain relation and damage evolution are studied with a series of loading and unloading tensile test experiments. The stress-strain relation is linear in response to the initial loading and becomes nonlinear when loading exceeds the proportional limit. Transverse cracking has been observed to be a dominant damage mode governing the nonlinear deformation. The damage is initiated at the inter-tow pores where fiber yarns cross over each other. In the modeling work, the analysis is based upon a fiber bundle model, in which fiber undulation in the warp and fill directions and gaps among fiber yarns have been taken into account. Two limiting cases of fabric stacking arrangements are studied. Closed form solutions are obtained for the composite stiffness and Poisson's ratio. Transverse cracking in the composite is discussed by applying a constant failure strain criterion.

  9. Micromechanics Fatigue Damage Analysis Modeling for Fabric Reinforced Ceramic Matrix Composites

    NASA Technical Reports Server (NTRS)

    Min, J. B.; Xue, D.; Shi, Y.

    2013-01-01

    A micromechanics analysis modeling method was developed to analyze the damage progression and fatigue failure of fabric reinforced composite structures, especially for the brittle ceramic matrix material composites. A repeating unit cell concept of fabric reinforced composites was used to represent the global composite structure. The thermal and mechanical properties of the repeating unit cell were considered as the same as those of the global composite structure. The three-phase micromechanics, the shear-lag, and the continuum fracture mechanics models were integrated with a statistical model in the repeating unit cell to predict the progressive damages and fatigue life of the composite structures. The global structure failure was defined as the loss of loading capability of the repeating unit cell, which depends on the stiffness reduction due to material slice failures and nonlinear material properties in the repeating unit cell. The present methodology is demonstrated with the analysis results evaluated through the experimental test performed with carbon fiber reinforced silicon carbide matrix plain weave composite specimens.

  10. Bio-composites fabricated by sandwiching sisal fibers with polypropylene (PP)

    NASA Astrophysics Data System (ADS)

    Sosiati, H.; Nahyudin, A.; Fauzi, I.; Wijayanti, D. A.; Triyana, K.

    2016-04-01

    Sisal fibers reinforced polypropylene (PP) composites were successfully fabricated using sandwiching sisal fibers with PP sheets. The ratio of fiber and polymer matrix was 50:50 (wt. %). Untreated short and long sisal fibers, and alkali treated short sisal fibers in 6% NaOH at 100°C for 1 and 3 h were used as reinforcement or fillers. A small amount (3 wt. %) of maleic anhydride grafted polypropylene (MAPP) was added as a coupling agent. Scanning electron microscopy (SEM) and Fourier transform infrared (FTIR) spectroscopy were used to characterize the surface morphology and chemical composition of the fibers, respectively. Flexural test of sisal/PP composites was done according to ASTM D 790-02. The results showed that flexural strength of untreated long fiber reinforced composite is much higher than that of the untreated and alkali treated short fibers reinforced composites with and without the addition of MAPP. Alkalization related to fiber surface modification, fiber length/fiber orientation and a composite fabrication technique are important factors in contributing to the fiber distribution within the matrix, the bonding between the fiber and the matrix and the enhancement of flexural strength of the bio-composite.

  11. Fabrication, polarization, and characterization of PVDF matrix composites for integrated structural load sensing

    NASA Astrophysics Data System (ADS)

    Haghiashtiani, Ghazaleh; Greminger, Michael A.

    2015-04-01

    The focus of this work is to evaluate a new carbon fiber reinforced composite structure with integrated sensing capabilities. In this composite structure, the typical matrix material used for carbon fiber reinforced composites is replaced with the thermoplastic polyvinylidene difluoride (PVDF). Since PVDF has piezoelectric properties, it enables the structure to be used for integrated load sensing. In addition, the electrical conductivity property of the carbon fabric is harnessed to form the electrodes of the integrated sensor. In order to prevent the carbon fiber electrodes from shorting to each other, a thin Kevlar fabric layer is placed between the two carbon fiber electrode layers as a dielectric. The optimal polarization parameters were determined using a design of experiments approach. Once polarized, the samples were then used in compression and tensile tests to determine the effective d33 and d31 piezoelectric coefficients. The degree of polarization of the PVDF material was determined by relating the effective d33 coefficient of the composite to the achieved d33 of the PVDF component of the composite using a closed form expression. Using this approach, it was shown that optimal polarization of the composite material results in a PVDF component d33 of 3.2 pC N-1. Moreover, the Young’s modulus of the composite structure has been characterized.

  12. Ultrathin, flexible, and transparent polymer multilayer composites for the protection of silver surfaces.

    PubMed

    Langecker, Jens; Ritter, Helene; Fichini, Audrey; Rupper, Patrick; Faller, Markus; Hanselmann, Barbara

    2012-02-01

    Silver coatings at the nanoscale became of high interest for the integration of electronic functionalities on all kinds of objects for daily use. In these thin coatings, corrosion is a big problem as it destroys these thin layers and leads to a loss of conductivity due to missing bulk material. For protection of thin silver coatings against H(2)S induced corrosion, we developed nanocoatings based on the covalent layer-by-layer technique. We prepared composites by subsequent deposition of polyamines like polyethylenimine (PEI) or polyallylamine (PAAm) and polyanhydrides like poly(maleic anhydride-alt-methyl vinyl ether) (Gantrez) or poly(styrene-co-maleic anhydride) (PSMA). For the tuning of the hydrophobicity, the layers were terminated by reaction with palmitoylic acid derivatives. Reflectivity measurements, contact angle measurements, and AFM measurements were made to investigate how the coatings affect the surface properties. All coatings show a lower reflectivity below 450 nm compared to pure silver, depending on the number of layers deposited. The addition of a palmitoylic derivative to the surface increases the hydrophobicity, but only in case of the Gantrez-PVAm-composite, this approach leads to real hydrophobicity, reaching contact angles above 90°. AFM measurements show a decrease of the roughness of the polymer coated surfaces compared to the pure metal surfaces. Corrosion tests in a H(2)S atmosphere show a good protective effect of the palmitoyl-terminated composites. Martindale abrasion tests on coated textiles reveal a good stability of the prepared polymer composites.

  13. Fabrication of Thermoplastic Composite Laminates Having Film Interleaves By Automated Fiber Placement

    NASA Technical Reports Server (NTRS)

    Hulcher, A. B.; Tiwari, S. N.; Marchello, J. M.; Johnston, Norman J. (Technical Monitor)

    2001-01-01

    Experiments were carried out at the NASA Langley Research Center automated Fiber placement facility to determine an optimal process for the fabrication of composite materials having polymer film interleaves. A series of experiments was conducted to determine an optimal process for the composite prior to investigation of a process to fabricate laminates with polymer films. The results of the composite tests indicated that a well-consolidated, void-free laminate could be attained. Preliminary interleaf processing trials were then conducted to establish some broad guidelines for film processing. The primary finding of these initial studies was that a two-stage process was necessary in order to process these materials adequately. A screening experiment was then performed to determine the relative influence of the process variables on the quality of the film interface as determined by the wedge peel test method. Parameters that were found to be of minor influence on specimen quality were subsequently held at fixed values enabling a more rapid determination of an optimal process. Optimization studies were then performed by varying the remaining parameters at three film melt processing rates. The resulting peel data were fitted with quadratic response surfaces. Additional specimens were fabricated at levels of high peel strength as predicted by the regression models in an attempt to gage the accuracy of the predicted response and to assess the repeatability of the process. The overall results indicate that quality laminates having film interleaves can be successfully and repeatably fabricated by automated fiber placement.

  14. Fs Laser Fabrication of Photonic Structures in Glass: the Role of Glass Composition

    SciTech Connect

    Krol, D M; Chan, J W; Huser, T R; Risbud, S H; Hayden, J S

    2004-06-16

    The use of fs lasers to directly write photonic structures inside a glass has great potential as a fabrication method for three-dimensional all-optical integrated components. The ability to use this technique with different glass compositions--specifically tailored for a specific photonics application--is critical to its successful exploitation. Consequently, it is important to understand how glass composition effects waveguide fabrication with fs laser pulses and how different glasses are structurally modified after exposure to fs laser pulses. We have used confocal laser spectroscopy to monitor the changes in glass structure that are associated with waveguide fabrication. Using a low power continuous wave (cw) Ar laser as excitation source we have measured both Raman and fluorescence spectra of the modified regions. Raman spectroscopy provides us with information on the network structure, whereas fluorescence measurements reveal the presence of optically active point defects in the glass. In this paper we review our work on fs-laser fabrication and characterization of photonic structures in glass and discuss the effect of glass composition on processing parameters and structural modification.

  15. Multifunctional structural supercapacitor composites based on carbon aerogel modified high performance carbon fiber fabric.

    PubMed

    Qian, Hui; Kucernak, Anthony R; Greenhalgh, Emile S; Bismarck, Alexander; Shaffer, Milo S P

    2013-07-10

    A novel multifunctional material has been designed to provide excellent mechanical properties while possessing a high electrochemical surface area suitable for electrochemical energy storage: structural carbon fiber fabrics are embedded in a continuous network of carbon aerogel (CAG) to form a coherent but porous monolith. The CAG-modification process was found to be scalable and to be compatible with a range of carbon fiber fabrics with different surface properties. The incorporation of CAG significantly increased the surface area of carbon fiber fabrics, and hence the electrochemical performance, by around 100-fold, resulting in a CAG-normalized specific electrode capacitance of around 62 F g(-1), determined by cyclic voltammetry in an aqueous electrolyte. Using an ionic liquid (IL) electrolyte, the estimated energy density increased from 0.003 to 1 Wh kg(-1), after introducing the CAG into the carbon fiber fabric. 'Proof-of-concept' multifunctional structural supercapacitor devices were fabricated using an IL-modified solid-state polymer electrolyte as a multifunctional matrix to provide both ionic transport and physical support for the primary fibers. Two CAG-impregnated carbon fabrics were sandwiched around an insulating separator to form a functioning structural electrochemical double layer capacitor composite. The CAG-modification not only improved the electrochemical surface area, but also reinforced the polymer matrix surrounding the primary fibers, leading to dramatic improvements in the matrix-dominated composite properties. Increases in in-plane shear strength and modulus, of up to 4.5-fold, were observed, demonstrating that CAG-modified structural carbon fiber fabrics have promise in both pure structural and multifunctional energy storage applications.

  16. Effect of mesh distortion on the accuracy of transverse shear stresses and their sensitivity coefficients in multilayered composites

    NASA Technical Reports Server (NTRS)

    Noor, Ahmed K.; Kim, Yong H.

    1995-01-01

    A study is made of the effect of mesh distortion on the accuracy of transverse shear stresses and their first-order and second-order sensitivity coefficients in multilayered composite panels subjected to mechanical and thermal loads. The panels are discretized by using a two-field degenerate solid element, with the fundamental unknowns consisting of both displacement and strain components, and the displacement components having a linear variation throughout the thickness of the laminate. A two-step computational procedure is used for evaluating the transverse shear stresses. In the first step, the in-plane stresses in the different layers are calculated at the numerical quadrature points for each element. In the second step, the transverse shear stresses are evaluated by using piecewise integration, in the thickness direction, of the three-dimensional equilibrium equations. The same procedure is used for evaluating the sensitivity coefficients of transverse shear stresses. Numerical results are presented showing no noticeable degradation in the accuracy of the in-plane stresses and their sensitivity coefficients with mesh distortion. However, such degradation is observed for the transverse shear stresses and their sensitivity coefficients. The standard of comparison is taken to be the exact solution of the three-dimensional thermoelasticity equations of the panel.

  17. Microstructure evolution during annealing of TiAl/NiCoCrAl multilayer composite prepared by EB-PVD

    SciTech Connect

    Zhang, Rubing; Zhang, Deming; Chen, Guiqing; Wang, Yuesheng

    2014-07-01

    TiAl/NiCoCrAl laminate composite sheet with a thickness of 0.4–0.6 mm as well as a dimension of 150 mm × 100 mm was fabricated successfully by using electron beam physical vapor deposition (EB-PVD) method. The annealing treatment was processed at 1123 and 1323 K for 3 h in a high vacuum atmosphere, respectively. The phase composition and microstructure of TiAl/NiCoCrAl microlaminated sheet have been analyzed by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Based on the sheet characterization and results of the microstructure evolution during annealing treatment process, the diffusion mechanism of interfacial reaction in TiAl/NiCoCrAl microlaminate was investigated and discussed.

  18. Tissue-compliant neural implants from microfabricated carbon nanotube multilayer composite.

    PubMed

    Zhang, Huanan; Patel, Paras R; Xie, Zhixing; Swanson, Scott D; Wang, Xueding; Kotov, Nicholas A

    2013-09-24

    Current neural prosthetic devices (NPDs) induce chronic inflammation due to complex mechanical and biological reactions related, in part, to staggering discrepancies of mechanical properties with neural tissue. Relatively large size of the implants and traumas to blood-brain barrier contribute to inflammation reactions, as well. Mitigation of these problems and the realization of long-term brain interface require a new generation of NPDs fabricated from flexible materials compliant with the brain tissue. However, such materials will need to display hard-to-combine mechanical and electrical properties which are not available in the toolbox of classical neurotechnology. Moreover, these new materials will concomitantly demand different methods of (a) device micromanufacturing and (b) surgical implantation in brains because currently used processes take advantage of high stiffness of the devices. Carbon nanotubes (CNTs) serve as a promising foundation for such materials because of their record mechanical and electrical properties, but CNT-based tissue-compliant devices have not been realized yet. In this study, we formalize the mechanical requirements to tissue-compliant implants based on critical rupture strength of brain tissue and demonstrate that miniature CNT-based devices can satisfy these requirements. We fabricated them using MEMS-like technology and miniaturized them so that at least two dimensions of the electrodes would be comparable to brain tissue cells. The nanocomposite-based flexible neural electrodes were implanted into the rat motor cortex using a surgical procedure specifically designed for soft tissue-compliant implants. The post-surgery implant localization in the motor cortex was successfully visualized with magnetic resonance and photoacoustic imaging. In vivo functionality was demonstrated by successful registration of the low-frequency neural recording in the live brain of anesthetized rats. Investigation of inflammation processes around these

  19. Tissue-compliant neural implants from microfabricated carbon nanotube multilayer composite.

    PubMed

    Zhang, Huanan; Patel, Paras R; Xie, Zhixing; Swanson, Scott D; Wang, Xueding; Kotov, Nicholas A

    2013-09-24

    Current neural prosthetic devices (NPDs) induce chronic inflammation due to complex mechanical and biological reactions related, in part, to staggering discrepancies of mechanical properties with neural tissue. Relatively large size of the implants and traumas to blood-brain barrier contribute to inflammation reactions, as well. Mitigation of these problems and the realization of long-term brain interface require a new generation of NPDs fabricated from flexible materials compliant with the brain tissue. However, such materials will need to display hard-to-combine mechanical and electrical properties which are not available in the toolbox of classical neurotechnology. Moreover, these new materials will concomitantly demand different methods of (a) device micromanufacturing and (b) surgical implantation in brains because currently used processes take advantage of high stiffness of the devices. Carbon nanotubes (CNTs) serve as a promising foundation for such materials because of their record mechanical and electrical properties, but CNT-based tissue-compliant devices have not been realized yet. In this study, we formalize the mechanical requirements to tissue-compliant implants based on critical rupture strength of brain tissue and demonstrate that miniature CNT-based devices can satisfy these requirements. We fabricated them using MEMS-like technology and miniaturized them so that at least two dimensions of the electrodes would be comparable to brain tissue cells. The nanocomposite-based flexible neural electrodes were implanted into the rat motor cortex using a surgical procedure specifically designed for soft tissue-compliant implants. The post-surgery implant localization in the motor cortex was successfully visualized with magnetic resonance and photoacoustic imaging. In vivo functionality was demonstrated by successful registration of the low-frequency neural recording in the live brain of anesthetized rats. Investigation of inflammation processes around these

  20. Alternative fabrication method for chairside fiber-reinforced composite resin provisional fixed partial dentures.

    PubMed

    Ballo, Ahmed; Vallittu, Pekka

    2011-01-01

    A high level of clinical skill is required for fabricating a provisional fixed partial denture with fiber-reinforced composite resin (FRC) using either the direct or chairside technique. The freehand approach to restoring missing teeth represents a challenge to the clinician, particularly when shaping and finishing a hygienic pontic. This technical report describes a simplified method for chairside fabrication of a fixed dental prosthesis with FRC. It is based on using a translucent template to guide the buildup procedure and to ensure optimal anatomy and function. PMID:21909486

  1. MEMS-based fabrication of multiple-degree-of-freedom ionic polymer-metal composite actuators

    NASA Astrophysics Data System (ADS)

    Chen, Zheng; Tan, Xiaobo

    2010-04-01

    Ionic polymer-metal composites (IPMC) are soft actuation materials with promising applications in robotics and biomedical devices. In this paper, a MEMS-based approach is presented for monolithic, batch fabrication of IPMC pectoral fin actuators that are capable of complex deformation. Such an actuator consists of multiple, individually controlled IPMC regions that are mechanically coupled through compliant, passive regions. Prototypes of artificial pectoral fins have been fabricated with the proposed method, and sophisticated deformation modes, including bending, twisting, and cupping, have been demonstrated, which shows the promise of the pectoral fin in robotic fish applications.

  2. Miniemulsion fabricated Fe3O4/poly(methyl methacrylate) composite particles and their magnetorheological characteristics

    NASA Astrophysics Data System (ADS)

    Park, B. O.; Song, K. H.; Park, B. J.; Choi, H. J.

    2010-05-01

    In order to improve drawbacks such as sedimentation of magnetic particles and abrasion of the magnetorheological (MR) fluid, we have fabricated Fe3O4/poly(methyl methacrylate) (PMMA) composite particles via a double miniemulsion method and studied their MR properties. Morphology and chemical composition of the synthesized Fe3O4/PMMA composite particles were investigated by transmission electron microscopy and Fourier transform infrared, respectively. The density of the Fe3O4/PMMA composite particles was measured to be lower than that of the as-synthesized Fe3O4 particles, indicative of an improvement of the composite particles to stay dispersed. Rheological characteristics of the Fe3O4/PMMA based MR fluid dispersed in a nonmagnetic carrier fluid were measured by both static and dynamic tests using a rotational rheometer under an external magnetic field. Shear stress, yield stress, and storage modulus from the rheological measurements were obtained to be increased with applied magnetic field strengths.

  3. An ultraviolet photodetector fabricated from WO₃ nanodiscs/reduced graphene oxide composite material.

    PubMed

    Shao, Dali; Yu, Mingpeng; Lian, Jie; Sawyer, Shayla

    2013-07-26

    A high sensitivity, fast ultraviolet (UV) photodetector was fabricated from WO₃ nanodiscs (NDs)/reduced graphene oxide (RGO) composite material. The WO₃ NDs/reduced GO composite material was synthesized using a facile three-step synthesis procedure. First, the Na₂WO₄/GO precursor was synthesized by homogeneous precipitation. Second, the Na₂WO₄/GO precursor was transformed into Na₂WO₄/GO composites by acidification. Finally, the Na₂WO₄/GO composites were reduced to WO₃ NDs/RGO via a hydrothermal reduction process. The UV photodetector showed a fast transient response and high responsivity, which are attributed to the improved carrier transport and collection efficiency through graphene. The excellent material properties of the WO₃ NDs/RGO composite demonstrated in this work may open up new possibilities for using WO₃ NDs/RGO for future optoelectronic applications.

  4. Improved Thermal Property of a Multilayered Graphite Nanoplatelets Filled Silicone Resin Composite

    NASA Astrophysics Data System (ADS)

    Lin, Jin; Zhang, Haiyan; Tang, Muyao; Tu, Wenying; Zhang, Xiubin

    2015-02-01

    We produced graphite nanoplatelets (GNP)/silicone resin composites at various loadings. The utilized GNPs were characterized by two-dimensional structure with high aspect ratio (~1810), and the GNP with approximately 10-30 nm thickness and 10-50 µm in length evenly dispersed throughout the resin matrix, which enables that GNPs effectively act as thermally conductive medium, thus contributed considerably to the formation of an efficient three-dimensional network for heat flow. The thermal conductivities of 5, 10, 15, and 20 wt.% GNP composite were 0.35, 1.02, 1.32, and 2.01 W/(m K), and were ca. 0.9, 4.7, 6.3, and 10.2 times higher than that of silicone resin at room temperature, respectively. The thermal conductivity decreased with elevated temperature in 25-200 °C, which was reminiscent at higher loading. Differential scanning calorimeter analysis showed that GNP addition increased the curing temperature of silicone resin from 90 to 119 °C, probably by hindering the free movement (mobility) of the silicone chains. The result showed that the GNP not only reduced the CTE but also improved the thermal stability of composite simultaneously.

  5. Adjusting Measured Weight Loss of Aged Graphite Fabric/PMR-15 Composites

    NASA Technical Reports Server (NTRS)

    Bowles, Kenneth J.

    1998-01-01

    The purposes of this study were to evaluate the growth of the surface damage layer in polymer matrix composites (PMC's) fabricated with graphite fabric reinforcement and to determine the effects of the cut-surface degradation on the overall thermo-oxidative (TOS) stability of these materials. Four important conclusions were made about the TOS behavior of T650-35/PNIR- 15 fabric-reinforced composites: (1) Three stages of composite weight loss were seen on the plot of weight loss versus aging time; (2) the depth of the cut-edge damage is related to the composite thickness; (3) the actual weight loss realized by a mechanical test specimen that has had all the aging-induced cut-edge damage removed during the preparation process is significantly less than the weight loss measured using specimens with a high percentage of cut edges exposed to the damaging environment; and (4) an extrapolation of a section of the weight loss curve can be used to obtain a more correct estimate of the actual weight loss after extended periods of aging at elevated temperatures.

  6. Photocatalytic activity of nanostructured {gamma}-Al{sub 2}O{sub 3}/TiO{sub 2} composite powder formed via a polyelectrolyte-multilayer-assisted sol-gel reaction

    SciTech Connect

    Logar, Manca; Kocjan, Andraz; Dakskobler, Ales

    2012-01-15

    Highlights: Black-Right-Pointing-Pointer PEM assisted synthesis for {gamma}-Al{sub 2}O{sub 3}/TiO{sub 2} composite powder is developed. Black-Right-Pointing-Pointer Nanoparticulate TiO{sub 2} layer results in high specific surface area composite powder. Black-Right-Pointing-Pointer {gamma}-Al{sub 2}O{sub 3}/TiO{sub 2} composite powder exhibit enhanced photocatalytic activity. -- Abstract: Nanostructured, {gamma}-Al{sub 2}O{sub 3}/TiO{sub 2} composite powder was fabricated via an in situ, sol-gel reaction of titanium iso-propoxide in a self-assembled, polyelectrolyte multilayer (PEM) formed on the surface of high-specific-area, polycrystalline, {gamma}-Al{sub 2}O{sub 3} lamellas. The infiltration of the titanium precursor into the PEM, followed by the hydrolysis and condensation reactions with the water absorbed in the PEM after annealing, resulted in the formation of a nanostructured TiO{sub 2} layer on the surface of the {gamma}-Al{sub 2}O{sub 3} lamellas. Transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD) were employed to evaluate the morphology, the chemical composition and the crystallinity of the {gamma}-Al{sub 2}O{sub 3}/TiO{sub 2} particles of the composite powder. The as-formed, nanostructured, {gamma}-Al{sub 2}O{sub 3}/TiO{sub 2} composite powder exhibited a 2.7-times-higher photo-activity in the near-UV region compared to commercially available TiO{sub 2} (Degusa P25), as monitored by the photo-decomposition of a methylene blue (MB) dye.

  7. Strain and mechanical properties of the VCM multilayer sheet and their composites using the digital speckle correlation method.

    PubMed

    Zhang, Dehai; Xie, Guizhong; Li, Yanqin; Liu, Jianxiu

    2015-09-01

    The digital speckle correlation method (DSCM) is introduced to solve the challenging problems in the related geometric measurement. Theoretical calculations of strain are deduced using the DSCM. Corresponding strains along x and y directions are obtained from uniaxial tension experiments and digital speckle measurements, using the VCM nondeep drawing multilayer sheet, the VCM deep-drawing multilayer sheet, clad films, nondeep drawing substrate, and deep-drawing substrate sheet as the targeted experimental objects. The results show that the maximum strains along the x direction of the VCM nondeep drawing multilayer sheet, the VCM deep-drawing multilayer sheet, clad film, nondeep drawing substrate, and deep-drawing substrate sheet are 68.473%, 48.632%, 91.632%, 50.784% and 40.068%, respectively, while the maximum strains along the y direction are -2.657%, -15.381%, 2.826%, -9.780% and -7.783%, respectively. The mechanical properties of the VCM multilayer sheet are between those of the substrate and clad film, while mechanical properties of the VCM deep-drawing multilayer sheet are superior to those of the VCM nondeep drawing multi-layer sheet.

  8. Low Cost Fabrication of Silicon Carbide Based Ceramics and Fiber Reinforced Composites

    NASA Technical Reports Server (NTRS)

    Singh, M.; Levine, S. R.

    1995-01-01

    A low cost processing technique called reaction forming for the fabrication of near-net and complex shaped components of silicon carbide based ceramics and composites is presented. This process consists of the production of a microporous carbon preform and subsequent infiltration with liquid silicon or silicon-refractory metal alloys. The microporous preforms are made by the pyrolysis of a polymerized resin mixture with very good control of pore volume and pore size thereby yielding materials with tailorable microstructure and composition. Mechanical properties (elastic modulus, flexural strength, and fracture toughness) of reaction-formed silicon carbide ceramics are presented. This processing approach is suitable for various kinds of reinforcements such as whiskers, particulates, fibers (tows, weaves, and filaments), and 3-D architectures. This approach has also been used to fabricate continuous silicon carbide fiber reinforced ceramic composites (CFCC's) with silicon carbide based matrices. Strong and tough composites with tailorable matrix microstructure and composition have been obtained. Microstructure and thermomechanical properties of a silicon carbide (SCS-6) fiber reinforced reaction-formed silicon carbide matrix composites are discussed.

  9. Fabrication and characterization of aerosol-jet printed strain sensors for multifunctional composite structures

    NASA Astrophysics Data System (ADS)

    Zhao, Da; Liu, Tao; Zhang, Mei; Liang, Richard; Wang, Ben

    2012-11-01

    Traditional multifunctional composite structures are produced by embedding parasitic parts, such as foil sensors, optical fibers and bulky connectors. As a result, the mechanical properties of the composites, especially the interlaminar shear strength (ILSS), could be largely undermined. In the present study, we demonstrated an innovative aerosol-jet printing technology for printing electronics inside composite structures without degrading the mechanical properties. Using the maskless fine feature deposition (below 10 μm) characteristics of this printing technology and a pre-cure protocol, strain sensors were successfully printed onto carbon fiber prepregs to enable fabricating composites with intrinsic sensing capabilities. The degree of pre-cure of the carbon fiber prepreg on which strain sensors were printed was demonstrated to be critical. Without pre-curing, the printed strain sensors were unable to remain intact due to the resin flow during curing. The resin flow-induced sensor deformation can be overcome by introducing 10% degree of cure of the prepreg. In this condition, the fabricated composites with printed strain sensors showed almost no mechanical degradation (short beam shearing ILSS) as compared to the control samples. Also, the failure modes examined by optical microscopy showed no difference. The resistance change of the printed strain sensors in the composite structures were measured under a cyclic loading and proved to be a reliable mean strain gauge factor of 2.2 ± 0.06, which is comparable to commercial foil metal strain gauge.

  10. A study on fabrication of monolithic lightweight composite electronic housing for space application

    NASA Astrophysics Data System (ADS)

    Jang, T. S.; Rhee, J.; Seo, J. K.

    2015-12-01

    This paper dealt with an alternative approach of enhancing mass savings in spacecraft avionics design by replacing conventional aluminum alloy housing widely used for various spacecraft avionics with lightweight composite materials. For this purpose, key design requirements were defined to build up composite housing with various functionalities as well as more lightweight characteristics as compared with aluminum alloy housing. The proposed composite housing can be equipped with multiple electronics boards; and it can provide mechanical and electrical interfaces with ease. A fabrication process was also designed to overcome low machinability of CFRP and to minimize the post-treatment such as machining CFRP after curing. In addition, the composite housing with monolithic grid-stiffened frame was fabricated by co-curing through vacuum bag molding method. Its physical properties were also investigated with regard to launch environmental random load, stiffness, thermal conductivity, EMI protection. As a result, it was shown that the composite housing can have good performance comparable to aluminum and provide the mass savings over the aluminum housing having the same dimension. The proposed concept for composite electronic housing will be an effective alternative for lightweight avionics design for space application.

  11. Steel bonded dense silicon nitride compositions and method for their fabrication

    DOEpatents

    Landingham, R.L.; Shell, T.E.

    1985-05-20

    A two-stage bonding technique for bonding high density silicon nitride and other ceramic materials to stainless steel and other hard metals, and multilayered ceramic-metal composites prepared by the technique are disclosed. The technique involves initially slurry coating a surface of the ceramic material at about 1500/sup 0/C in a vacuum with a refractory material and the stainless steel is then pressure bonded to the metallic coated surface by brazing it with nickel-copper-silver or nickel-copper-manganese alloys at a temperature in the range of about 850/sup 0/ to 950/sup 0/C in a vacuum. The two-stage bonding technique minimizes the temperature-expansion mismatch between the dissimilar materials.

  12. Steel bonded dense silicon nitride compositions and method for their fabrication

    DOEpatents

    Landingham, Richard L.; Shell, Thomas E.

    1987-01-01

    A two-stage bonding technique for bonding high density silicon nitride and other ceramic materials to stainless steel and other hard metals, and multilayered ceramic-metal composites prepared by the technique are disclosed. The technique involves initially slurry coating a surface of the ceramic material at about 1500.degree. C. in a vacuum with a refractory material and the stainless steel is then pressure bonded to the metallic coated surface by brazing it with nickel-copper-silver or nickel-copper-manganese alloys at a temperature in the range of about 850.degree. to 950.degree. C. in a vacuum. The two-stage bonding technique minimizes the temperature-expansion mismatch between the dissimilar materials.

  13. Adhesive Wear Performance of CFRP Multilayered Polyester Composites Under Dry/wet Contact Conditions

    NASA Astrophysics Data System (ADS)

    Danaelan, D.; Yousif, B. F.

    The tribo-performance of a new engineering composite material based on coconut fibers was investigated. In this work, coconut fibers reinforced polyester (CFRP) composites were developed. The tribo-experiments were conducted by using pin-on-disc machine under dry and wet sliding contact condition against smooth stainless steel counterface. Worn surfaces were observed using optical microscope. Friction coefficient and specific wear rate were presented as a function of sliding distance (0-0.6 km) at different sliding velocities (0.1-0.28 m/s). The effect of applied load and sliding velocity was evaluated. The results showed that all test parameters have significant influence on friction and wear characteristics of the composites. Moreover, friction coefficient increased as the normal load and speed increased, the values were about 0.7-0.9 under dry contact condition. Meanwhile, under wet contact condition, there was a great reduction in the friction coefficient, i.e. the values were about 0.1-0.2. Furthermore, the specific wear rates were found to be around 2-4 (10-3) mm3/Nm under dry contact condition and highly reduced under wet condition. In other words, the presence of water as cleaner and polisher assisted to enhance the adhesive wear performance of CFRP by about 10%. The images from optical microscope showed evidence of adhesive wear mode with transition to abrasive wear mode at higher sliding velocities due to third body abrasion. On the other hand, optical images for wet condition showed less adhesive wear and smooth surfaces.

  14. High-Strength Composite Fabric Tested at Structural Benchmark Test Facility

    NASA Technical Reports Server (NTRS)

    Krause, David L.

    2002-01-01

    Large sheets of ultrahigh strength fabric were put to the test at NASA Glenn Research Center's Structural Benchmark Test Facility. The material was stretched like a snare drum head until the last ounce of strength was reached, when it burst with a cacophonous release of tension. Along the way, the 3-ft square samples were also pulled, warped, tweaked, pinched, and yanked to predict the material's physical reactions to the many loads that it will experience during its proposed use. The material tested was a unique multi-ply composite fabric, reinforced with fibers that had a tensile strength eight times that of common carbon steel. The fiber plies were oriented at 0 and 90 to provide great membrane stiffness, as well as oriented at 45 to provide an unusually high resistance to shear distortion. The fabric's heritage is in astronaut space suits and other NASA programs.

  15. Improved Fabrication of Ceramic Matrix Composite/Foam Core Integrated Structures

    NASA Technical Reports Server (NTRS)

    Hurwitz, Frances I.

    2009-01-01

    The use of hybridized carbon/silicon carbide (C/SiC) fabric to reinforce ceramic matrix composite face sheets and the integration of such face sheets with a foam core creates a sandwich structure capable of withstanding high-heatflux environments (150 W/cm2) in which the core provides a temperature drop of 1,000 C between the surface and the back face without cracking or delamination of the structure. The composite face sheet exhibits a bilinear response, which results from the SiC matrix not being cracked on fabrication. In addition, the structure exhibits damage tolerance under impact with projectiles, showing no penetration to the back face sheet. These attributes make the composite ideal for leading edge structures and control surfaces in aerospace vehicles, as well as for acreage thermal protection systems and in high-temperature, lightweight stiffened structures. By tailoring the coefficient of thermal expansion (CTE) of a carbon fiber containing ceramic matrix composite (CMC) face sheet to match that of a ceramic foam core, the face sheet and the core can be integrally fabricated without any delamination. Carbon and SiC are woven together in the reinforcing fabric. Integral densification of the CMC and the foam core is accomplished with chemical vapor deposition, eliminating the need for bond-line adhesive. This means there is no need to separately fabricate the core and the face sheet, or to bond the two elements together, risking edge delamination during use. Fibers of two or more types are woven together on a loom. The carbon and ceramic fibers are pulled into the same pick location during the weaving process. Tow spacing may be varied to accommodate the increased volume of the combined fiber tows while maintaining a target fiber volume fraction in the composite. Foam pore size, strut thickness, and ratio of face sheet to core thickness can be used to tailor thermal and mechanical properties. The anticipated CTE for the hybridized composite is managed by

  16. Method for fabricating light weight carbon-bonded carbon fiber composites

    DOEpatents

    Wrenn, G.E. Jr.; Abbatiello, L.A.; Lewis, J. Jr.

    1987-06-17

    The invention is directed to the fabrication of ultralight carbon- bonded carbon fiber composites of densities in the range of about 0. 04 to 0.10 grams per cubic centimeter. The composites are fabricated by forming an aqueous slurry of carbonaceous fibers which include carbonized fibers and 0-50 weight percent fugitive fibers and a particulate thermosetting resin precursor. The slurry is brought into contact with a perforated mandrel and the water is drained from the slurry through the perforations at a controlled flow rate of about 0. 03 to 0.30 liters per minutes per square inch of a mandrel surface. The deposited billet of fibers and resin precursor is heated to cure the resin precursor to bind the fibers together, removed from the mandrel, and then the resin and fugitive fibers, if any, are carbonized.

  17. A novel method of fabricating carbon nanotubes-polydimethylsiloxane composite electrodes for electrocardiography.

    PubMed

    Liu, Benyan; Chen, Yingmin; Luo, Zhangyuan; Zhang, Wenzan; Tu, Quan; Jin, Xun

    2015-01-01

    Polymer-based flexible electrodes are receiving much attention in medical applications due to their good wearing comfort. The current fabrication methods of such electrodes are not widely applied. In this study, polydimethylsiloxane (PDMS) and conductive additives of carbon nanotubes (CNTs) were employed to fabricate composite electrodes for electrocardiography (ECG). A three-step dispersion process consisting of ultrasonication, stirring, and in situ polymerization was developed to yield homogenous CNTs-PDMS mixtures. The CNTs-PDMS mixtures were used to fabricate CNTs-PDMS composite electrodes by replica technology. The influence of ultrasonication time and CNT concentration on polymer electrode performance was evaluated by impedance and ECG measurements. The signal amplitude of the electrodes prepared using an ultrasonication time of 12 h and CNT content of 5 wt% was comparable to that of commercial Ag/AgCl electrodes. The polymer electrodes were easily fabricated by conventional manufacturing techniques, indicating a potential advantage of reduced cost for mass production.

  18. Electrokinetics of scalable, electric-field-assisted fabrication of vertically aligned carbon-nanotube/polymer composites

    NASA Astrophysics Data System (ADS)

    Castellano, Richard J.; Akin, Cevat; Giraldo, Gabriel; Kim, Sangil; Fornasiero, Francesco; Shan, Jerry W.

    2015-06-01

    Composite thin films incorporating vertically aligned carbon nanotubes (VACNTs) offer promise for a variety of applications where the vertical alignment of the CNTs is critical to meet performance requirements, e.g., highly permeable membranes, thermal interfaces, dry adhesives, and films with anisotropic electrical conductivity. However, current VACNT fabrication techniques are complex and difficult to scale up. Here, we describe a solution-based, electric-field-assisted approach as a cost-effective and scalable method to produce large-area VACNT composites. Multiwall-carbon nanotubes are dispersed in a polymeric matrix, aligned with an alternating-current (AC) electric field, and electrophoretically concentrated to one side of the thin film with a direct-current (DC) component to the electric field. This approach enables the fabrication of highly concentrated, individually aligned nanotube composites from suspensions of very dilute ( ϕ = 4 × 10 - 4 ) volume fraction. We experimentally investigate the basic electrokinetics of nanotube alignment under AC electric fields, and show that simple models can adequately predict the rate and degree of nanotube alignment using classical expressions for the induced dipole moment, hydrodynamic drag, and the effects of Brownian motion. The composite AC + DC field also introduces complex fluid motion associated with AC electro-osmosis and the electrochemistry of the fluid/electrode interface. We experimentally probe the electric-field parameters behind these electrokinetic phenomena, and demonstrate, with suitable choices of processing parameters, the ability to scalably produce large-area composites containing VACNTs at number densities up to 1010 nanotubes/cm2. This VACNT number density exceeds that of previous electric-field-fabricated composites by an order of magnitude, and the surface-area coverage of the 40 nm VACNTs is comparable to that of chemical-vapor-deposition-grown arrays of smaller-diameter nanotubes.

  19. Fabrication of Ti/HA composite and functionally graded implant by three-dimensional printing.

    PubMed

    Qian, Chao; Zhang, Fuqiang; Sun, Jian

    2015-01-01

    The aim of this study is to evaluate the feasibility of fabricating titanium(Ti)/hydroxyapatite(HA) composite and functionally graded implant by three-dimensional printing (3DP) technology. Nano-scale Ti and HA powders were mixed at the ratio of 8:2 and prepared with water-soluble binder. The Ti/HA composite CAD model was designed to be in cylinder shape (25 mm in diameter, 20 mm in height) with the 100% bond area in each layer. The functionally graded implant was 25 mm in diameter and 10 mm in height with two segments. The upper segment was composed of 100% Ti in each layer, whereas the lower was composed of 80%Ti/20%HA. The composite and functionally graded implant were fabricated by 3DP and sintered at 1200°C under protective argon atmosphere. There occurred a chemical reaction between Ti and HA, in which new resultants of Ca3(PO4)2, CaTiO3, TiO2 and CaO were created. The sintered Ti/HA composite had the aperture size from 50 to 150 μm and the compressive strength of 184.3±27.1 MPa. The result of this study demonstrated that it was feasible to fabricate Ti/HA composite and functionally graded implant by 3DP technology. The microstructure and mechanical properties of Ti/HA composite and functionally graded implant were conductive to bone cell ingrowth, resulting in the wide application of this biocomposite. PMID:25813951

  20. Cotton fabric with plasma pretreatment and ZnO/Carboxymethyl chitosan composite finishing for durable UV resistance and antibacterial property.

    PubMed

    Wang, Chunxia; Lv, Jingchun; Ren, Yu; Zhou, Qingqing; Chen, Jiayi; Zhi, Tian; Lu, Zhenqian; Gao, Dawei; Ma, Zhipeng; Jin, Limin

    2016-03-15

    ZnO/carboxymethyl chitosan (ZnO/CMCS) composite was prepared and confirmed by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), Ultraviolet-visible (UV-vis) spectroscopy, Scanning electron microscope (SEM), Transmission electron microscope (TEM). The combination of plasma pretreatment and ZnO/CMCS composite finishing was applied to provide durable UV resistance and antibacterial activity for cotton fabric. Cotton fabric was pretreated by cold oxygen plasma and the ZnO/CMCS composite finishing was carried out by pad-dry-cure. Cotton fabric was characterized by SEM, FTIR, UV resistance, antibacterial activity and Thermogravimetry (TG). SEM and FTIR analysis demonstrated the presence of ZnO/CMCS composite on cotton fabric and the increasing loading efficiency of ZnO/CMCS composite owing to plasma treatment. UV resistance and antibacterial activity of the finished cotton fabric were greatly improved, which increased with the increasing concentration of ZnO/CMCS composite. TG analysis indicated that the combined finishing of cotton fabric with plasma pretreatment and ZnO/CMCS composite could improve its thermal property. The finished cotton fabric exhibited an excellent laundering durability in UV resistance and antibacterial activity.

  1. Ultrasonic evaluation of mechanical properties of thick, multilayered, filament wound composites

    NASA Technical Reports Server (NTRS)

    Kautz, H. E.

    1985-01-01

    A preliminary investigation is conducted to define capabilities and limitations of ultrasonic and acousto-ultrasonic measurements related to mechanical properties of filament wound graphite/epoxy composite structures. The structures studied are segments of filament wound cylinders formed of multiple layers of hoop and helical windings. The segments consist of 24 to 35 layers and range from 3.02 to 3.34 cm in wall thickness. The resultant structures are anisotropic, heterogeneous, porous, and highly attenuating to ultrasonic frequencies greater than 1 MHz. The segments represent structures to be used for space shuttle booster cases. Ultrasonic velocity and acousto-ultrasonic stress wave factor measurement approaches are discussed. Correlations among velocity, density, and porosity, and between the acousto-ultrasonic stress wave factor and interlaminar shear strength are presented.

  2. Postbuckling of multilayered composite plates subjected to combined axial and thermal loads

    NASA Technical Reports Server (NTRS)

    Noor, Ahmed K.; Peters, Jeanne M.

    1992-01-01

    A study is made of the postbuckling response of composite plates subjected to combined axial and thermal loadings. The analysis is based on a first-order shear deformation, von Karman type of nonlinear plate theory. A mixed formulation is used with the fundamental unknowns consisting of the generalized displacements and the stress resultants of the plate. An efficient reduction method is used in conjunction with mixed finite element models for determining the stability boundary and the postbuckling response of the plate. Sensitivity derivatives are evaluated and used to study the sensitivity of the postbuckling response to variations in the different lamination and material parameters of the plate. For quasi-isotropic plates, numerical results are presented showing the effects of variations in the material characteristics and fiber orientation of individual layers on the postbuckling response of the plate.

  3. Graphene/polyaniline woven fabric composite films as flexible supercapacitor electrodes.

    PubMed

    Zang, Xiaobei; Li, Xiao; Zhu, Miao; Li, Xinming; Zhen, Zhen; He, Yijia; Wang, Kunlin; Wei, Jinquan; Kang, Feiyu; Zhu, Hongwei

    2015-04-28

    We report the design and preparation of graphene and polyaniline (PANI) woven-fabric composite films by in situ electropolymerization. The introduction of PANI greatly improves the electrochemical properties of solid-state supercapacitors which possess capacitances as high as 23 mF cm(-2), and exhibit excellent cycling stability with ∼ 100% capacitance retention after 2000 cycles. The devices have displayed superior flexibility with improved areal specific capacitances to 118% during deformation.

  4. Facile fabrication of a lotus-effect composite coating via wrapping silica with polyurethane

    NASA Astrophysics Data System (ADS)

    Su, Changhong

    2010-01-01

    A lotus-effect coating was fabricated by wrapping micro-silica and nano-silica with polyurethane (PU) and subsequent spraying. The coating shows the similar self-cleaning property as lotus leaves: the contact angle is as large as 168° and the sliding angle is as low as 0.5°. Surface morphology of the coating was studied with scanning electron microscopy and atomic force microscopy. The composite coating shows the similar structure as lotus leaves.

  5. Damage and fracture in fabric-reinforced composites under quasi-static and dynamic bending

    NASA Astrophysics Data System (ADS)

    Ullah, H.; Harland, A. R.; Silberschmidt, V. V.

    2013-07-01

    Fabric-reinforced polymer composites used in sports products can be exposed to different in-service conditions such as large deformations caused by quasi-static and dynamic loading. Composite materials subjected to such bending loads can demonstrate various damage modes - matrix cracking, delamination and, ultimately, fabric fracture. Damage evolution in composites affects both their in-service properties and performance that can deteriorate with time. Such behaviour needs adequate means of analysis and investigation, the main approaches being experimental characterisation and non-destructive examination of internal damage in composite laminates. This research deals with a deformation behaviour and damage in carbon fabric-reinforced polymer (CFRP) laminates caused by quasi-static and dynamic bending. Experimental tests were carried out to characterise the behaviour of a CFRP material under large-deflection bending, first in quasi-static and then in dynamic conditions. Izod-type impact bending tests were performed on un-notched specimens of CFRP using a Resil impactor to assess the transient response and energy absorbing capability of the material. X-ray micro computed tomography (micro-CT) was used to analyse various damage modes in the tested specimens. X-ray tomographs revealed that through-thickness matrix cracking, inter-ply and intra-ply delamination such as tow debonding, and fabric fracture were the prominent damage modes both in quasi-static and dynamic test specimens. However, the inter-ply damage was localised at impact location in dynamically tested specimens, whereas in the quasi-static specimens, it spread almost over the entire interface.

  6. Fabrication and wear test of a continuous fiber/particulate composite total surface hip replacement

    NASA Technical Reports Server (NTRS)

    Roberts, J. C.; Ling, F. F.; Jones, W. R., Jr.

    1981-01-01

    Continuous fiber woven E-glass composite femoral shells having the ame elastic properties as bone were fabricated. The shells were then encrusted with filled epoxy wear resistant coatings and run dry against ultrahigh molecular weight polyethylene acetabular cups in 42,000 and 250,000 cycle were tests on a total hip simulator. The tribological characteristics of these shells atriculating with the acetabular cups are comparable to a vitallium bal articulating with an ultrahigh molecular weight polyethylene cup.

  7. Size and composition-controlled fabrication of VO2 nanocrystals by terminated cluster growth

    SciTech Connect

    Anders, Andre; Slack, Jonathan

    2013-05-14

    A physical vapor deposition-based route for the fabrication of VO2 nanoparticles is demonstrated, consisting of reactive sputtering and vapor condensation at elevated pressures. The oxidation of vanadium atoms is an efficient heterogeneous nucleation method, leading to high nanoparticle throughtput. Fine control of the nanoparticle size and composition is obtained. Post growth annealing leads to crystalline VO2 nanoparticles with optimum thermocromic and plasmonic properties.

  8. Fabrication of multi-walled carbon nanotubes-aluminum matrix composite by powder metallurgy technique

    NASA Astrophysics Data System (ADS)

    Bunakov, N. A.; Kozlov, D. V.; Golovanov, V. N.; Klimov, E. S.; Grebchuk, E. E.; Efimov, M. S.; Kostishko, B. B.

    We report on fabrication of an aluminum matrix composite containing multi-walled carbon nanotubes (MWCNTs) produced by MOCVD method and functionalized via acid treatment by a H2SO4/HNO3 mixture. Specimens were prepared by spark plasma sintering (SPS) of the aluminum powder with different amounts of functionalized MWCNTs (FMWCNTs) in the range of 0.1-1 wt.%. We studied the effect of FMWCNTs amount on microstructure and mechanical properties of composites. It is shown that functionalization allows homogeneous dispersing of the MWCNTs in Al powder. The maximal increase in micro-hardness and tensile strength is registered at 0.1 wt.%.

  9. Fabrication of high thermal conductivity arrays of carbon nanotubes and their composites

    DOEpatents

    Geohegan, David B [Knoxville, TN; Ivanov, Ilya N [Knoxville, TN; Puretzky, Alexander A [Knoxville, TN

    2010-07-27

    Methods and apparatus are described for fabrication of high thermal conductivity arrays of carbon nanotubes and their composites. A composition includes a vertically aligned nanotube array including a plurality of nanotubes characterized by a property across substantially all of the vertically aligned nanotube array. A method includes depositing a vertically aligned nanotube array that includes a plurality of nanotubes; and controlling a deposition rate of the vertically aligned nanotubes array as a function of an in situ monitored property of the plurality of nanotubes.

  10. Penetration of carbon-fabric-reinforced composites by edge cracks during thermal aging

    NASA Technical Reports Server (NTRS)

    Bowles, Kenneth J.; Kamvouris, John E.

    1994-01-01

    Thermo-oxidative stability (TOS) test results are significantly influenced by the formation and growth or presence of interlaminar and interlaminar cracks in the cut edges of all carbon-fiber-crosslinked high-temperature polymer matrix composites(exp 1-5) (i.e., unidirectional, crossplied, angle-plied, and fabric composites). The thermo-oxidative degradation of these composites is heavily dependent on the surface area that is exposed to the harmful environment and on the surface-to-volume ratio of the structure under study. Since the growth of cracks and voids on the composite surfaces significantly increases the exposed surface areas, it is imperative that the interaction between the aging process and the formation of new surface area as the aging time progresses be understood.

  11. Fabrication and optical properties of Cu2O-ZnO composite opal

    NASA Astrophysics Data System (ADS)

    Chen, Youjun; Yan, Hongwei; Yang, Beifang; Lv, Yan; Wen, Meiwang; Xu, Jiao; Wu, Min; Zhu, Xuelian; Fu, Zhengping

    2010-02-01

    Cu2O-ZnO composite opal was fabricated by electrodeposition using ZnO inverse opal as template. The photonic stop band of the composite opal can be observed from the UV-Vis spectrum, which indicates that the Cu2O filled into ZnO inverse opal did not destroy its three-dimensional (3D) ordered structure. Due to the multiple scattering in the 3D ordered structure, the absorption and photoluminescence (PL) are stronger in Cu2O-ZnO composite opal than those in a Cu2O/ZnO bilayer film and a Cu2O/ITO film without 3D ordered structure. The remaining ZnO inverse opal in Cu2O-ZnO composite opal enhances the photoluminescence measured in back geometry while it suppresses that in front geometry.

  12. Deformation Mechanisms in NiTi-Al Composites Fabricated by Ultrasonic Additive Manufacturing

    NASA Astrophysics Data System (ADS)

    Chen, Xiang; Hehr, Adam; Dapino, Marcelo J.; Anderson, Peter M.

    2015-09-01

    Thermally active NiTi shape memory alloy (SMA) fibers can be used to tune or tailor the effective coefficient of thermal expansion (CTE) of a metallic matrix composite. In this paper, a novel NiTi-Al composite is fabricated using ultrasonic additive manufacturing (UAM). A combined experimental-simulation approach is used to develop and validate a microstructurally based finite element model of the composite. The simulations are able to closely reproduce the macroscopic strain versus temperature cyclic response, including initial transient effects in the first cycle. They also show that the composite CTE is minimized if the austenite texture in the SMA wires is <001>B2, that a fiber aspect ratio >10 maximizes fiber efficiency, and that the UAM process may reduce hysteresis in embedded SMA wires.

  13. Fabrication of transparent and ultraviolet shielding composite films based on graphene oxide and cellulose acetate.

    PubMed

    de Moraes, Ana Carolina Mazarin; Andrade, Patricia Fernanda; de Faria, Andreia Fonseca; Simões, Mateus Batista; Salomão, Francisco Carlos Carneiro Soares; Barros, Eduardo Bedê; Gonçalves, Maria do Carmo; Alves, Oswaldo Luiz

    2015-06-01

    Graphene oxide (GO) has been considered a promising filler material for building polymeric nanocomposites because of its excellent dispersibility and high surface area. In this work, we present the fabrication and characterization of transparent and ultraviolet (UV) shielding composite films based on GO and cellulose acetate (CA). GO sheets were found to be well-dispersed throughout the CA matrix, providing smooth and homogeneous composite films. Moreover, the GO sheets were completely embedded within the CA matrix and no presence of this nanomaterial was found at the surface. Nevertheless, CAGO composite films offered an improved high energy light-shielding capacity when compared to pristine CA films. Particularly for UVC irradiation, the CAGO film containing 0.50wt% GO displayed a UV-shielding capacity of 57%, combined with 79% optical transparency under visible light. These CAGO composite films can be potentially applied as transparent UV-protective coatings for packing biomedical, pharmaceutical, and food products.

  14. Evaluation of Carbon Composite Overwrap Pressure Vessels Fabricated Using Ionic Liquid Epoxies Project

    NASA Technical Reports Server (NTRS)

    Grugel, Richard

    2015-01-01

    The intent of the work proposed here is to ascertain the viability of ionic liquid (IL) epoxy based carbon fiber composites for use as storage tanks at cryogenic temperatures. This IL epoxy has been specifically developed to address composite cryogenic tank challenges associated with achieving NASA's in-space propulsion and exploration goals. Our initial work showed that an unadulterated ionic liquid (IL) carbon-fiber composite exhibited improved properties over an optimized commercial product at cryogenic temperatures. Subsequent investigative work has significantly improved the IL epoxy and our first carbon-fiber Composite Overwrap Pressure Vessel (COPV) was successfully fabricated. Here additional COPVs, using a further improved IL epoxy, will be fabricated and pressure tested at cryogenic temperatures with the results rigorously analyzed. Investigation of the IL composite for lower pressure liner-less cryogenic tank applications will also be initiated. It is expected that the current Technology Readiness Level (TRL) will be raised from about TRL 3 to TRL 5 where unambiguous predictions for subsequent development/testing can be made.

  15. Fabrication and evaluation of valsartan–polymer– surfactant composite nanoparticles by using the supercritical antisolvent process

    PubMed Central

    Kim, Min-Soo; Baek, In-hwan

    2014-01-01

    The aim of this study was to fabricate valsartan composite nanoparticles by using the supercritical antisolvent (SAS) process, and to evaluate the correlation between in vitro dissolution and in vivo pharmacokinetic parameters for the poorly water-soluble drug valsartan. Spherical composite nanoparticles with a mean size smaller than 400 nm, which contained valsartan, were successfully fabricated by using the SAS process. X-ray diffraction and thermal analyses indicated that valsartan was present in an amorphous form within the composite nanoparticles. The in vitro dissolution and oral bioavailability of valsartan were dramatically enhanced by the composite nanoparticles. Valsartan–hydroxypropyl methylcellulose–poloxamer 407 nanoparticles exhibited faster drug release (up to 90% within 10 minutes under all dissolution conditions) and higher oral bioavailability than the raw material, with an approximately 7.2-fold higher maximum plasma concentration. In addition, there was a positive linear correlation between the pharmacokinetic parameters and the in vitro dissolution efficiency. Therefore, the preparation of composite nanoparticles with valsartan–hydroxypropyl methylcellulose and poloxamer 407 by using the SAS process could be an effective formulation strategy for the development of a new dosage form of valsartan with high oral bioavailability. PMID:25404856

  16. Design, evaluation, and fabrication of low-cost composite blades for intermediate-size wind turbines

    NASA Technical Reports Server (NTRS)

    Weingart, O.

    1981-01-01

    Low cost approaches for production of 60 ft long glass fiber/resin composite rotor blades for the MOD-OA wind turbine were identified and evaluated. The most cost-effective configuration was selected for detailed design. Subelement and subscale specimens were fabricated for testing to confirm physical and mechanical properties of the composite blade materials, to develop and evaluate blade fabrication techniques and processes, and to confirm the structural adequacy of the root end joint. Full-scale blade tooling was constructed and a partial blade for tool and process tryout was built. Then two full scale blades were fabricated and delivered to NASA-LeRC for installation on a MOD-OA wind turbine at Clayton, New Mexico for operational testing. Each blade was 60 ft. long with 4.5 ft. chord at root end and 2575 lbs weight including metal hub adapter. The selected blade configuration was a three cell design constructed using a resin impregnated glass fiber tape winding process that allows rapid wrapping of primarily axially oriented fibers onto a tapered mandrel, with tapered wall thickness. The ring winder/transverse filament tape process combination was used for the first time on this program to produce entire rotor blade structures. This approach permitted the complete blade to be wound on stationary mandrels, an improvement which alleviated some of the tooling and process problems encountered on previous composite blade programs.

  17. Fabrication of Nanocarbon Composites Using In Situ Chemical Vapor Deposition and Their Applications.

    PubMed

    He, Chunnian; Zhao, Naiqin; Shi, Chunsheng; Liu, Enzuo; Li, Jiajun

    2015-09-23

    Nanocarbon (carbon nanotubes (CNTs) and graphene (GN)) composites attract considerable research interest due to their fascinating applications in many fields. Here, recent developments in the field of in situ chemical vapor deposition (CVD) for the design and controlled preparation of advanced nanocarbon composites are highlighted, specifically, CNT-reinforced bulk structural composites, as well as CNT, GN, and CNT/GN functional composites, together with their practical and potential applications. In situ CVD is a very attractive approach for the fabrication of composites because of its engaging features, such as its simplicity, low-cost, versatility, and tunability. The morphologies, structures, dispersion, and interface of the resulting nanocarbon composites can be easily modulated by varying the experimental parameters (such as temperature, catalysts, carbon sources, templates or template catalysts, etc.), which enables a great potential for the in situ synthesis of high-quality nanocarbons with tailored size and dimension for constructing high-performance composites, which has not yet been achieved by conventional methods. In addition, new trends of the in situ CVD toward nanocarbon composites are discussed.

  18. Microstructure, microhardness and wear resistance of VCp/Fe surface composites fabricated in situ

    NASA Astrophysics Data System (ADS)

    Ye, Fangxia; Hojamberdiev, Mirabbos; Xu, Yunhua; Zhong, Lisheng; Zhao, Nana; Li, Yaping; Huang, Xing

    2013-09-01

    The vanadium carbide particles (VCp)/Fe surface composites were in situ fabricated by a technique combining infiltration casting with subsequent heat treatment. The effects of different heat treatment times on the phase evolution, microstructure, microhardness and wear resistance of the composite were studied by means of X-ray diffraction (XRD), scanning electron microscopy (SEM), Vickers hardness tester and wear resistance testing instrument, respectively. The results show that only graphite, α-Fe and V8C7 phases dominate in the composite after being heat treated at 1164 °C for 3 h. The amount of V8C7 decreases gradually from the top surface of the composite to the matrix mainly composed of gray cast iron. The average microhardness of the VCp/Fe surface composites varies according to the different reaction zones as follows: 505 HV0.1 (vanadium plate), 1096 HV0.1 (composite region), and 235 HV0.1 (iron matrix). The microhardness of the composite region is four times higher than that of the iron matrix and two times higher than that of the vanadium plate. This is attributed to the formation of vanadium carbide (V2C and V8C7) crystallites as reinforcement phases within the iron matrix. The VCp/Fe surface composites exhibit a good wear resistance under two-body abrasive wear test.

  19. Fabrication of Nanocarbon Composites Using In Situ Chemical Vapor Deposition and Their Applications.

    PubMed

    He, Chunnian; Zhao, Naiqin; Shi, Chunsheng; Liu, Enzuo; Li, Jiajun

    2015-09-23

    Nanocarbon (carbon nanotubes (CNTs) and graphene (GN)) composites attract considerable research interest due to their fascinating applications in many fields. Here, recent developments in the field of in situ chemical vapor deposition (CVD) for the design and controlled preparation of advanced nanocarbon composites are highlighted, specifically, CNT-reinforced bulk structural composites, as well as CNT, GN, and CNT/GN functional composites, together with their practical and potential applications. In situ CVD is a very attractive approach for the fabrication of composites because of its engaging features, such as its simplicity, low-cost, versatility, and tunability. The morphologies, structures, dispersion, and interface of the resulting nanocarbon composites can be easily modulated by varying the experimental parameters (such as temperature, catalysts, carbon sources, templates or template catalysts, etc.), which enables a great potential for the in situ synthesis of high-quality nanocarbons with tailored size and dimension for constructing high-performance composites, which has not yet been achieved by conventional methods. In addition, new trends of the in situ CVD toward nanocarbon composites are discussed. PMID:26283470

  20. Microstructure evolution and magnetic properties of FeB/Pt multilayers and FeBPt composite films

    SciTech Connect

    Su, Hao; Schwarm, Samuel C.; Gupta, Subhadra; Martens, Richard L.

    2014-05-07

    Comparisons of microstructural evolution and magnetic properties were made of a FeB12/Pt10/[FeB1.2/Pt1]{sub 15}/Ta5 nm multilayered structure with a FeB12/Pt10/FeBPt33/Ta5 nm co-deposited structure. The Ta capping layer was used to protect the films from oxidation. Both these samples were sputtered in the same planetary deposition system onto thermally oxidized silicon substrates. They both represent layer-by-layer deposition, with the second type of deposition having atomically fine layers, more than an order of magnitude finer than the first type. The samples were annealed at a range of times, temperatures, and vacuum conditions. X-ray diffraction (XRD), transmission electron microscopy, and alternating gradient magnetometry were employed to characterize the structural and magnetic properties, respectively. Significant differences were observed between the two types of structures. A maximum coercivity of 8.9 kOe was seen for the atomically fine multilayer, about 10% more than that for the coarse multilayer. XRD analysis confirmed that both the coarse and fine multilayers were in the L1{sub 0} phase after annealing. Our results indicate that the co-deposited film, which is really composed of atomically fine multilayers, is superior to the coarse multilayered FeB/Pt for the formation of L1{sub 0}-phase FePt.