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Sample records for nickel-base heat-resistant alloys

  1. NICKEL-BASE ALLOY

    DOEpatents

    Inouye, H.; Manly, W.D.; Roche, T.K.

    1960-01-19

    A nickel-base alloy was developed which is particularly useful for the containment of molten fluoride salts in reactors. The alloy is resistant to both salt corrosion and oxidation and may be used at temperatures as high as 1800 deg F. Basically, the alloy consists of 15 to 22 wt.% molybdenum, a small amount of carbon, and 6 to 8 wt.% chromium, the balance being nickel. Up to 4 wt.% of tungsten, tantalum, vanadium, or niobium may be added to strengthen the alloy.

  2. Welding and brazing of nickel and nickel-base alloys

    NASA Technical Reports Server (NTRS)

    Mortland, J. E.; Evans, R. M.; Monroe, R. E.

    1972-01-01

    The joining of four types of nickel-base materials is described: (1) high-nickel, nonheat-treatable alloys, (2) solid-solution-hardening nickel-base alloys, (3) precipitation-hardening nickel-base alloys, and (4) dispersion-hardening nickel-base alloys. The high-nickel and solid-solution-hardening alloys are widely used in chemical containers and piping. These materials have excellent resistance to corrosion and oxidation, and retain useful strength at elevated temperatures. The precipitation-hardening alloys have good properties at elevated temperature. They are important in many aerospace applications. Dispersion-hardening nickel also is used for elevated-temperature service.

  3. DISPERSION STRENGTHENED NICKEL-BASE ALLOYS.

    DTIC Science & Technology

    The swaged cone of extruded Nichrome-thoria alloys prepared by the thermal decomposition of thorium nitrate onto alloy powder indicated descreased... swaging of these dispersion-strengthened Nichrome alloys was dependent on the presence of a mild steel jacket on the alloy rod as a result of the canned...extrusion practice. Efforts to cold swage the alloy materials without this jacket were unsuccessful. (Author)

  4. Nickel base alloy. [for gas turbine engine stator vanes

    NASA Technical Reports Server (NTRS)

    Freche, J. C.; Waters, W. J. (Inventor)

    1977-01-01

    A nickel base superalloy for use at temperatures of 2000 F (1095 C) to 2200 F (1205 C) was developed for use as stator vane material in advanced gas turbine engines. The alloy has a nominal composition in weight percent of 16 tungsten, 7 aluminum, 1 molybdenum, 2 columbium, 0.3 zirconium, 0.2 carbon and the balance nickel.

  5. Fabrication of tungsten wire reinforced nickel-base alloy composites

    NASA Technical Reports Server (NTRS)

    Brentnall, W. D.; Toth, I. J.

    1974-01-01

    Fabrication methods for tungsten fiber reinforced nickel-base superalloy composites were investigated. Three matrix alloys in pre-alloyed powder or rolled sheet form were evaluated in terms of fabricability into composite monotape and multi-ply forms. The utility of monotapes for fabricating more complex shapes was demonstrated. Preliminary 1093C (2000F) stress rupture tests indicated that efficient utilization of fiber strength was achieved in composites fabricated by diffusion bonding processes. The fabrication of thermal fatigue specimens is also described.

  6. Recrystallization characteristics of oxide dispersion strengthened nickel-base alloys

    NASA Technical Reports Server (NTRS)

    Hotzler, R. K.; Glasgow, T. K.

    1980-01-01

    Electron microscopy was employed to study the process of recrystallization in two oxide dispersion strengthened (ODS) mechanically alloyed nickel-base alloys, MA 754 and MA 6000E. MA 754 contained both fine, uniformly dispersed particles and coarser oxides aligned along the working direction. Hot rolled MA 754 had a grain size of 0.5 microns and high dislocation densities. After partial primary recrystallization, the fine grains transformed to large elongated grains via secondary (or abnormal) grain growth. Extruded and rolled MA 6000E contained equiaxed grains of 0.2 micron diameter. Primary recrystallization occurring during working eliminated virtually all dislocations. Conversion from fine to coarse grains was triggered by gamma prime dissolution; this was also a process of secondary or abnormal grain growth. Comparisons were made to conventional and oxide dispersion strengthened nickel-base alloys.

  7. Hydrogen transport in nickel-base alloys

    NASA Astrophysics Data System (ADS)

    Turnbull, A.; Ballinger, R. G.; Hwang, I. S.; Morra, M. M.; Psaila-Dombrowski, M.; Gates, R. M.

    1992-12-01

    The electrochemical permeation technique has been used to characterize hydrogen transport and trapping in pure nickel and in alloys 600, X-750, and 718 at a temperature of 80 °C. The “effective diffusivity ” of hydrogen atoms in alloy 600 is reduced by a factor of about 5 compared to pure nickel. This is attributed to both compositional changes and the presence of [(Ti, Nb)C] carbides. Aging of alloy 600, with subsequent M23C6 carbide precipitation, does not significantly influence the measured “effective diffusivity,” which is explained by the dominant effect of preexisting [(Ti, Nb)C] carbides. The “effective diffusivity” of hydrogen atoms in solution-annealed alloy X-750 is reduced by a factor of about 9 compared to that of pure nickel. This is also attributed to compositional changes and [(Ti,Nb)C] carbides. Aging of alloy X-750, which causes precipitation of γ'[Ni3(Al, Ti)], reduces the “effective diffusivity” by an additional factor of 5 or more. Double aging at 885 °C/24 hours, 704 °C/20 hours following hot working yields the greatest reduction in “effective diffusivity.” Analysis of permeation transients using a diffusion- trapping model indicates a binding energy associated with trapping due to the γ phase of be- tween -31 and -37 kJ/mol. The “effective diffusivity” of hydrogen in alloy 718 is about 40 pct greater than for alloy X-750 for the same double and direct aging treatments. The average “effective diffusivities” of the double-aged and direct-aged alloy 718 are comparable, but the permeation transients for the double-aged treatment are significantly steeper. The double-aged treatment with predominantly δ phase (orthorhombic Ni3Nb) yields a binding energy of about -30 kJ/mol. Analysis of the direct aged-treated 718, which contains predominantly γ″ phase (body-centered tetragonal Ni3Nb) gave a binding energy between -23 and -27 kJ/mol. Seg- regation of hydrogen atoms to the γ matrix interface, combined with a

  8. Method of polishing nickel-base alloys and stainless steels

    DOEpatents

    Steeves, Arthur F.; Buono, Donald P.

    1981-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  9. Attack polish for nickel-base alloys and stainless steels

    DOEpatents

    Steeves, Arthur F.; Buono, Donald P.

    1983-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  10. Attack polish for nickel-base alloys and stainless steels

    DOEpatents

    Not Available

    1980-05-28

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels is described. The chemical attack polich comprises FeNO/sub 3/, concentrated CH/sub 3/COOH, concentrated H/sub 2/SO/sub 4/ and H/sub 2/O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  11. Advanced nickel base alloys for high strength, corrosion applications

    DOEpatents

    Flinn, J.E.

    1998-11-03

    Improved nickel-base alloys of enhanced strength and corrosion resistance, produced by atomization of an alloy melt under an inert gas atmosphere and of composition 0--20Fe, 10--30Cr, 2--12Mo, 6 max. Nb, 0.05--3 V, 0.08 max. Mn, 0.5 max. Si, less than 0.01 each of Al and Ti, less than 0.05 each of P and S, 0.01--0.08C, less than 0.2N, 0.1 max. 0, bal. Ni. 3 figs.

  12. Advanced nickel base alloys for high strength, corrosion applications

    DOEpatents

    Flinn, John E.

    1998-01-01

    Improved nickel-base alloys of enhanced strength and corrosion resistance, produced by atomization of an alloy melt under an inert gas atmosphere and of composition 0-20Fe, 10-30Cr, 2-12Mo, 6 max. Nb, 0.05-3 V, 0.08 max. Mn, 0.5 max. Si, less than 0.01 each of Al and Ti, less than 0.05 each of P and S, 0.01-0.08C, less than 0.2N, 0.1 max. 0, bal. Ni.

  13. Exploratory Investigation of Advanced-Temperature Nickel-Base Alloys

    NASA Technical Reports Server (NTRS)

    Freche, John C.; Waters, William J.

    1959-01-01

    An investigation was conducted to provide an advanced-temperature nickel-base alloy with properties suitable for aircraft turbine blades as well as for possible space vehicle applications. An entire series of alloys that do not require vacuum melting techniques and that generally provide good stress-rupture and impact properties was evolved. The basic-alloy composition of 79 percent nickel, 8 percent molybdenum, 6 percent chromium, 6 percent aluminum, and 1 percent zirconium was modified by a series of element additions such as carbon, titanium, and boron, with the nickel content adjusted to account for the additives. Stress-rupture, impact, and swage tests were made with all the alloys. The strongest composition (basic alloy plus 1.5 percent titanium plus 0.125 percent carbon) displayed 384- and 574-hour stress-rupture lives at 1800 F and 15,000 psi in the as-cast and homogenized conditions, respectively. All the alloys investigated demonstrated good impact resistance. Several could not be broken in a low-capacity Izod impact tester and, on this basis, all compared favorably with several high-strength high-temperature alloys. Swaging cracks were encountered with all the alloys. In several cases, however, these cracks were slight and could be detected only by zyglo examination. Some of these compositions may become amenable to hot working on further development. On the basis of the properties indicated, it appears that several of the alloys evolved, particularly the 1.5 percent titanium plus 0.125 percent carbon basic-alloy modification, could be used for advanced- temperature turbine blades, as well as for possible space vehicle applications.

  14. Tungsten wire-nickel base alloy composite development

    NASA Technical Reports Server (NTRS)

    Brentnall, W. D.; Moracz, D. J.

    1976-01-01

    Further development and evaluation of refractory wire reinforced nickel-base alloy composites is described. Emphasis was placed on evaluating thermal fatigue resistance as a function of matrix alloy composition, fabrication variables and reinforcement level and distribution. Tests for up to 1,000 cycles were performed and the best system identified in this current work was 50v/o W/NiCrAlY. Improved resistance to thermal fatigue damage would be anticipated for specimens fabricated via optimized processing schedules. Other properties investigated included 1,093 C (2,000 F) stress rupture strength, impact resistance and static air oxidation. A composite consisting of 30v/o W-Hf-C alloy fibers in a NiCrAlY alloy matrix was shown to have a 100-hour stress rupture strength at 1,093 C (2,000 F) of 365 MN/square meters (53 ksi) or a specific strength advantage of about 3:1 over typical D.S. eutectics.

  15. Elevated temperature fretting fatigue of nickel based alloys

    NASA Astrophysics Data System (ADS)

    Gean, Matthew C.

    This document details the high temperature fretting fatigue of high temperature nickel based alloys common to turbine disk and blade applications. The research consists of three area of focus: Experiments are conducted to determine quantitatively the fretting fatigue lives of advanced nickel based alloys; Analytical tools are developed and used to investigate the fretting fatigue response of the material; Fractographic analysis of the experimental results is used to improve the analytical models employed in the analysis of the experiments. Sixty three fretting fatigue experiments were conducted at 649 °C using a polycrystalline Nickel specimen in contact with directionally solidified and single crystal Nickel pads. Various influences on the fretting fatigue life are investigated. Shot peened Rene' 95 had better fretting fatigue life compared to shot peened Rene' 88. Shot peening produced a 2x increase in life for Rene' 95, but only a marginal improvement in the fretting fatigue life for Rene' 88. Minor cycles in variable amplitude loading produces significant damage to the specimen. Addition of occasional overpeaks in load produces improvements in fretting fatigue life. Contact tractions and stresses are obtained through a variety of available tools. The contact tractions can be efficiently obtained for limited geometries, while FEM can provide the contact tractions for a broader class of problems, but with the cost of increased CPU requirements. Similarly, the subsurface contact stresses can be obtained using the contact tractions as a boundary condition with either a semi-analytical FFT method or FEM. It is found that to calculate contact stresses the FFT was only marginally faster than FEM. The experimental results are combined with the analysis to produce tools that are used to design against fretting fatigue. Fractographic analysis of the fracture surface indicates the nature of the fretting fatigue crack behavior. Interrupted tests were performed to analyze

  16. HIP clad nickel base Alloy 625 for deep sour wells

    SciTech Connect

    Uhl, W.K.; Pendley, M.R.

    1984-05-01

    The hot isostatic pressing (HIP) process was used to clad nickel base Alloy 625 to AISI 4130 low alloy steel. The performance of the HIP clad material in the corrosive environment characteristic of deep, sour oil and gas wells was evaluated in laboratory tests. Included in the test program were NACE TM-01-77 sulfide stress cracking tests, chloride stress corrosion cracking tests in boiling MgCl /SUB 2'/ , and pitting and crevice corrosion tests. The HIP clad 625 performed excellently, displaying essentially the same corrosion resistance as wrought 625. Specifically the HIP clad 625 resisted sulfide stress cracking at applied stresses as high as 120% of yield strength and resisted chloride stress corrosion cracking at stresses exceeding 100% of yield. The HIP clad 625 also displayed immunity to pitting and crevice corrosion, with corrosion rates of <0.025 mm/y (1 mil/y). The 4130 base metal, however, was attacked severly in all tests. SEM/EDX analysis of the 625/4130 interface demonstrated that dilution of the cladding by the base metal was essentially eliminated.

  17. Microstructural characterization of dissimilar welds between alloy 800 and HP heat-resistant steel

    SciTech Connect

    Dehmolaei, R.; Shamanian, M. Kermanpur, A.

    2008-10-15

    In this study, dissimilar welds between HP heat-resistant steel and Incoloy 800 were made with four different filler materials including: 309 stainless steel and nickel-based Inconel 82, 182 and 617. The microstructure of the base metals, weld metals and their interfaces were characterized by utilizing optical and scanning electron microscopy. Grain boundaries migration in the weld metals was studied. It was found that the migration of grain boundaries in the Inconel 82 weld metal was very extensive. Precipitates of TiC and M{sub 23}C{sub 6} (M = Cr and Mo) in the Inconel 617 weld metal are identified. The necessary conditions for the formation of cracks close to the fusion line of the 309-HP joints are described. Furthermore unmixed zone near the fusion line between HP steel base metal and Inconel 82 weld metal is discussed. An epitaxial growth is characterized at the fusion line of the 309-Alloy 800 and Inconel 617-Alloy 800 joints.

  18. Near-Threshold Fatigue Crack Growth Behavior of Fine-Grain Nickel-Based Alloys

    NASA Technical Reports Server (NTRS)

    Newman, John A.; Piascik, Robert S.

    2003-01-01

    Constant-Kmax fatigue crack growth tests were performed on two finegrain nickel-base alloys Inconel 718 (DA) and Ren 95 to determine if these alloys exhibit near-threshold time-dependent crack growth behavior observed for fine-grain aluminum alloys in room-temperature laboratory air. Test results showed that increases in K(sub max) values resulted in increased crack growth rates, but no evidence of time-dependent crack growth was observed for either nickel-base alloy at room temperature.

  19. A Study of Fatigue Crack Propagation in Powder Metallurgy Hot Isotatically Pressed Nickel-Base Alloy.

    DTIC Science & Technology

    1984-01-31

    GR. Fatigue crack propagation, nickel-based superalloys, powder metallurgy, HIP , grain size influence t3ABSRACT (Continue on everse if neceaaary and...AD-A13L9290 ’A STUDY OF FATIGUE CRACK PROPAGATION IN POWDER METALLURGY HOT SOTATCAL.U) LEHIGHUNIVBETHEHEM PA DEPT 0F METALLURGY AND MATERIALS ENG...ClaaaficatioA Study of Fatigue Crack Propagation in Powder Metallurgy Hot Iso tatically Pressed Nickel-Base Alloy 12. PERSONAL AUTHOR(S) (Unclassified

  20. Method for improve x-ray diffraction determinations of residual stress in nickel-base alloys

    DOEpatents

    Berman, Robert M.; Cohen, Isadore

    1990-01-01

    A process for improving the technique of measuring residual stress by x-ray diffraction in pieces of nickel-base alloys which comprises covering part of a predetermined area of the surface of a nickel-base alloy with a dispersion, exposing the covered and uncovered portions of the surface of the alloy to x-rays by way of an x-ray diffractometry apparatus, making x-ray diffraction determinations of the exposed surface, and measuring the residual stress in the alloy based on these determinations. The dispersion is opaque to x-rays and serves a dual purpose since it masks off unsatisfactory signals such that only a small portion of the surface is measured, and it supplies an internal standard by providing diffractogram peaks comparable to the peaks of the nickel alloy so that the alloy peaks can be very accurately located regardless of any sources of error external to the sample.

  1. Method for improving x-ray diffraction determinations of residual stress in nickel-base alloys

    DOEpatents

    Berman, R.M.; Cohen, I.

    1988-04-26

    A process for improving the technique of measuring residual stress by x-ray diffraction in pieces of nickel-base alloys is discussed. Part of a predetermined area of the surface of a nickel-base alloy is covered with a dispersion. This exposes the covered and uncovered portions of the surface of the alloy to x-rays by way of an x-ray diffractometry apparatus, making x-ray diffraction determinations of the exposed surface, and measuring the residual stress in the alloy based on these determinations. The dispersion is opaque to x-rays and serves a dual purpose, since it masks off unsatisfactory signals such that only a small portion of the surface is measured, and it supplies an internal standard by providing diffractogram peaks comparable to the peaks of the nickel alloy so that the alloy peaks can be very accurately located regardless of any sources of error external to the sample. 2 figs.

  2. Investigation on the primary creep of a nickel based alloy. [Nimonic 75 type alloy

    SciTech Connect

    Kong, Q.P.; Wang, X. )

    1993-07-01

    It is widely accepted that dislocation climb is involved in the steady state (i.e. secondary) creep at high temperatures, which is characterized by the formation and evolution of substructures. In current theories of steady state creep, dislocation climb is regarded as the rate controlling process. However, the role of dislocation climb in the primary (i.e. transient) creep at high temperatures is not clear. The present paper is to report the observations by transmission electron microscopy (TEM) on high temperature creep of a nickel based alloy. It will be shown that dislocation climb plays an important role not only in the steady state creep, but also in the primary creep.

  3. Structural Transformations in heat resistant coatings containing rare earth elements

    NASA Astrophysics Data System (ADS)

    Afanasiev, N. I.; Lepakova, O. K.; Kosova, N. I.

    2016-01-01

    Degradation of two-layered coatings and ZhS6U alloy microstructure were studied during long-term processes of high temperature annealing and creeping. It was shown that yttrium and zirconium oxides are promising as protective coatings for heat resistant nickel based alloy.

  4. Thermogravimetric study of reduction of oxides present in oxidized nickel-base alloy powders

    NASA Technical Reports Server (NTRS)

    Herbell, T. P.

    1976-01-01

    Carbon, hydrogen, and hydrogen plus carbon reduction of three oxidized nickel-base alloy powders (a solid solution strengthened alloy both with and without the gamma prime formers aluminum and titanium and the solid solution strengthened alloy NiCrAlY) were evaluated by thermogravimetry. Hydrogen and hydrogen plus carbon were completely effective in reducing an alloy containing chromium, columbium, tantalum, molybdenum, and tungsten. However, with aluminum and titanium present the reduction was limited to a weight loss of about 81 percent. Carbon alone was not effective in reducing any of the alloys, and none of the reducing conditions were effective for use with NiCrAlY.

  5. Phase composition of heat-resisting alloy modified by ageing and alloyed by rhenium

    NASA Astrophysics Data System (ADS)

    Koneva, Nina; Nikonenko, Elena; Popova, Natalya; Gibert, Ivan; Kozlov, Eduard

    2016-11-01

    The paper presents the transmission electron microscope (TEM) investigations of the structure of Ni-Al-Cr-based superalloy which is obtained by directional crystallization technique. The structural TEM investigations are carried out in two stages: 1) annealing at 1150°C for 1 h and 2) annealing at 1100°C for 480 h. The qualitative and quantitative analysis is given for the structure, phase composition and morphology of heat-resisting alloy additionally alloyed by rhenium Re both in the original state and after thermal treatment. The heat-resisting alloy comprises ˜70 at % Ni, ˜17 at % Al and ˜5 at % Cr. The total amount of the primary alloying elements of Mo, W, Ta, Ti, Co, La was ˜7 at % and 0.4 at % Re. It is shown that the structure of the superalloy is represented by (γ + γ')-phase mixture which has a morphologically correct crystallographic orientation and quasi-monocrystalline structure. σ-phase is formed in this superalloy due to rhenium. Since Re distribution in the alloy is not uniform, only a part of (γ + γ')-phase quasi-cuboids is distorted. It is shown that Re modification distorts the ideal structure of (γ + γ')-phase quasi-cuboids and results in the formation of β-, χ-and σ-phases.

  6. Tool wear mechanisms in the machining of Nickel based super-alloys: A review

    NASA Astrophysics Data System (ADS)

    Akhtar, Waseem; Sun, Jianfei; Sun, Pengfei; Chen, Wuyi; Saleem, Zawar

    2014-06-01

    Nickel based super-alloys are widely employed in aircraft engines and gas turbines due to their high temperature strength, corrosion resistance and, excellent thermal fatigue properties. Conversely, these alloys are very difficult to machine and cause rapid wear of the cutting tool, frequent tool changes are thus required resulting in low economy of the machining process. This study provides a detailed review of the tool wear mechanism in the machining of nickel based super-alloys. Typical tool wear mechanisms found by different researchers are analyzed in order to find out the most prevalent wear mechanism affecting the tool life. The review of existing works has revealed interesting findings about the tool wear mechanisms in the machining of these alloys. Adhesion wear is found to be the main phenomenon leading to the cutting tool wear in this study.

  7. Development of Advanced Carbide for Nickel-Based Alloy Machining for Turbine Engines

    DTIC Science & Technology

    2006-06-20

    based alloys such as Inconel 718 with 40% higher machining productivity. 15. SUBJECT TERMS NCDMM; Success Stories; Kennametal, Inc.; Inconel 718 ...Inc. involved developing an advanced coated carbide cutting tool for turning nickel-based alloys such as Inconel 718 with 40% higher machining...nd DOC constant for the ng of six (6) cutting tools t 180 and 250 SFM led to l performance goal. It was r resulting from premature e in Inconel

  8. The strengthening mechanism of a nickel-based alloy after laser shock processing at high temperatures

    PubMed Central

    Li, Yinghong; Zhou, Liucheng; He, Weifeng; He, Guangyu; Wang, Xuede; Nie, Xiangfan; Wang, Bo; Luo, Sihai; Li, Yuqin

    2013-01-01

    We investigated the strengthening mechanism of laser shock processing (LSP) at high temperatures in the K417 nickel-based alloy. Using a laser-induced shock wave, residual compressive stresses and nanocrystals with a length of 30–200 nm and a thickness of 1 μm are produced on the surface of the nickel-based alloy K417. When the K417 alloy is subjected to heat treatment at 900 °C after LSP, most of the residual compressive stress relaxes while the microhardness retains good thermal stability; the nanocrystalline surface has not obviously grown after the 900 °C per 10 h heat treatment, which shows a comparatively good thermal stability. There are several reasons for the good thermal stability of the nanocrystalline surface, such as the low value of cold hardening of LSP, extreme high-density defects and the grain boundary pinning of an impure element. The results of the vibration fatigue experiments show that the fatigue strength of K417 alloy is enhanced and improved from 110 to 285 MPa after LSP. After the 900 °C per 10 h heat treatment, the fatigue strength is 225 MPa; the heat treatment has not significantly reduced the reinforcement effect. The feature of the LSP strengthening mechanism of nickel-based alloy at a high temperature is the co-working effect of the nanocrystalline surface and the residual compressive stress after thermal relaxation. PMID:27877617

  9. A crystallographic model for nickel base single crystal alloys

    NASA Technical Reports Server (NTRS)

    Dame, L. T.; Stouffer, D. C.

    1988-01-01

    The purpose of this research is to develop a tool for the mechanical analysis of nickel-base single-crystal superalloys, specifically Rene N4, used in gas turbine engine components. This objective is achieved by developing a rate-dependent anisotropic constitutive model and implementing it in a nonlinear three-dimensional finite-element code. The constitutive model is developed from metallurgical concepts utilizing a crystallographic approach. An extension of Schmid's law is combined with the Bodner-Partom equations to model the inelastic tension/compression asymmetry and orientation-dependence in octahedral slip. Schmid's law is used to approximate the inelastic response of the material in cube slip. The constitutive equations model the tensile behavior, creep response and strain-rate sensitivity of the single-crystal superalloys. Methods for deriving the material constants from standard tests are also discussed. The model is implemented in a finite-element code, and the computed and experimental results are compared for several orientations and loading conditions.

  10. The effects of remelting on the mechanical properties of a nickel base partial denture casting alloy.

    PubMed

    Lewis, A J

    1975-04-01

    Three series of tensile test pieces were produced using a nickel base partial denture casting alloy. For the first series induction heating was employed, for the second a resistance crucible, and for the third, an oxy-acetylene torch. In each series the same metal was cast sequentially a number of times and all test pieces so produced were subjected to mechanical testing. The mechanical properties were found to vary according to both the number of times the alloy was cast and the method of heating used to render the alloy molten.

  11. Fracture behavior of nickel-based alloys in water

    SciTech Connect

    Mills, W.J.; Brown, C.M.

    1999-08-01

    The cracking resistance of Alloy 600, Alloy 690 and their welds, EN82H and EN52, was characterized by conducting J{sub IC} tests in air and hydrogenated water. All test materials displayed excellent toughness in air and high temperature water, but Alloy 690 and the two welds were severely embrittled in low temperature water. In 54 C water with 150 cc H{sub 2}/kg H{sub 2}O, J{sub IC} values were typically 70% to 95% lower than their air counterparts. The toughness degradation was associated with a fracture mechanism transition from microvoid coalescence to intergranular fracture. Comparison of the cracking response in water with that for hydrogen-precharged specimens tested in air demonstrated that susceptibility to low temperature cracking is due to hydrogen embrittlement of grain boundaries. The effects of water temperature, hydrogen content and loading rate on low temperature crack propagation were studied. In addition, testing of specimens containing natural weld defects and as-machined notches was performed to determine if low temperature cracking can initiate at these features. Unlike the other materials, Alloy 600 is not susceptible to low temperature cracking as the toughness in 54 C water remained high and a microvoid coalescence mechanism was operative in both air and water.

  12. Dual Microstructure Heat Treatment of a Nickel-Base Disk Alloy

    NASA Technical Reports Server (NTRS)

    Gayda, John

    2001-01-01

    Existing Dual Microstructure Heat Treat (DMHT) technology was successfully applied to Alloy 10, a high strength, nickel-base disk alloy, to produce a disk with a fine grain bore and coarse grain rim. Specimens were extracted from the DMHT disk and tested in tension, creep, fatigue, and crack growth using conditions pertinent to disk applications. These data were then compared with data from "traditional" subsolvus and supersolvus heat treatments for Alloy 10. The results showed the DMHT disk to have a high strength, fatigue resistant bore comparable to that of subsolvus Alloy 10. Further, creep resistance of the DMHT rim was comparable to that of supersolvus Alloy 10. Crack growth resistance in the DMHT rim, while better than that for subsolvus, was inferior to that of supersolvus Alloy 10. The slow cool at the end of the DMHT conversion and/or the subsolvus resolution step are thought to be responsible for degrading rim DMHT crack growth resistance.

  13. Corrosion behavior of iron and nickel base alloys under solid oxide fuel cell exposure conditions

    SciTech Connect

    Ziomek-Moroz, M.; Holcomb, G.R.; Covino, B.S., Jr.; Bullard, S.J.

    2006-03-01

    Topography and phase composition of the scales formed on commercial ferritic stainless steels and experimental low CTE nickel-based alloys were studied in atmospheres simulating solid oxide fuel cell (SOFC) environments. The materials were studied under dual environment conditions with air on one side of the sample and carbon monoxide on the other side at 750°C. Surface characterization techniques, such as scanning electron microscopy and X-ray diffraction analysis were used in this study.

  14. A nickel base alloy, NASA WAZ-16, with potential for gas turbine stator vane application

    NASA Technical Reports Server (NTRS)

    Waters, W. J.; Freche, J. C.

    1974-01-01

    A nickel-base superalloy based on the nickel-aluminum-tungsten system designated WAZ-16 was developed for high strength in the 1095 C (2000 F) to 1205 C (2200 F) range. Its tensile strength at the latter temperature is approximately 186 MN/m2 (27,000 psi). The combination of properties of the alloy suggest that it has potential as a stator vane material in advanced gas turbine engines.

  15. Dendritic growth and structure of undercooled nickel base alloys

    NASA Technical Reports Server (NTRS)

    Flemings, M. C.; Shiohara, Y.

    1988-01-01

    The principal objectives of this overall investigation are to: study means for obtaining high undercooling in levitation melted droplets, and study structures produced upon the solidification of these undercooled specimens. Thermal measurements are made of the undercooling, and of the rapid recalescence, to develop an understanding of the solidification mechanism. Comparison of results is made with the modeling studies. Characterization and metallographic work is done to gain an understanding of the relationship between rapid solidification variables and the structures so produced. In ground based work to date, solidification of undercooled Ni-25 wt percent Sn alloy was observed by high-speed cinematography and the results compared with optical temperature measurements. Also in ground based work, high-speed optical temperature measurements were made of the solidification behavior of levitated metal samples within a transparent glass medium. Two undercooled Ni-Sn alloys were examined. Measurements were carried out on samples at undercoolings up to 330 K. Microstructures of samples produced in ground based work were determined by optical metallography and by SEM, and microsegregation by electron microprobe measurements. A series of flight tests were planned to conduct experiments similar to the ground based experiments. The Space Shuttle Columbia carried an alloy undercooled experiment in the STS 61-C mission in January 1986. A sample of Ni-32.5 wt percent Sn eutectic was melted and solidified under microgravity conditions.

  16. Development of a Mathematical Model of Crevice Corrosion Propagation on Nickel Base Alloys in Natural and Chlorinated Sea Water

    DTIC Science & Technology

    1994-08-30

    then bromamines and chloramines are formed and the processes become even more complicated. [10]. 0 From the point of view of crevice corrosion ... Corrosion Propagation on Nickel Base Alloys in Natural and Chlorinated Sea Water Thi! os 7 -= n %:ý 7e~~r: :-ppcved tor piU&* : e --I . " dcktr!u-,J...Summary Crevice corrosion initiation and propagation of nickel base alloys Inconel 625, Hastelloy C276 and Hastelloy 22 in sea water and chlorinated sea

  17. Ignition characteristics of the nickel-based alloy UNS N07718 in pressurized oxygen

    NASA Technical Reports Server (NTRS)

    Bransford, James W.; Billiard, Phillip A.; Hurley, James A.; Mcdermott, Kathleen M.; Vazquez, Isaura

    1989-01-01

    The development of ignition and combustion in pressurized oxygen atmospheres was studied for the nickel based alloy UNS N07718. Ignition of the alloy was achieved by heating the top. It was found that the alloy would autoheat to destruction from temperatures below the solidus temperature. In addition, endothermic events occurred as the alloy was heated, many at reproducible temperatures. Many endothermic events occurred prior to abrupt increases in surface temperature and appeared to accelerate the rate of increase in specimen temperature. It appeared that the source of some endotherms may increase the oxidation rate of the alloy. Ignition parameters are defined and the temperatures at which these parameters occur are given for the oxygen pressure range of 1.72 to 13.8 MPa (250 to 2000 psia).

  18. Application of an alternative current in the processing of cobalt-containing nickel-based alloys

    NASA Astrophysics Data System (ADS)

    Kuznetsova, O. G.; Bryukvin, V. A.; Ermuratskii, P. V.; Paretskii, V. M.

    2010-06-01

    The versions of electrochemical processing of multialloyed nickel-based alloys are studied. These are the processing of the compositions (wt %) 57.0-70.0 Ni, 5.0-10.5 Co, 8.0-20.0 Cr, 1.2-5.0 Mo, 5.0-11.0 W, 2.0-2.9 Ti, 0.8-1.2 Nb, and 5.1-6.0 Al using an industrial-frequency alternating current and sulfuric acid electrolytes, namely, the dissolution of Ni-(10.0-15.0 wt %) Co alloys resulting from primary pyrometallurgical refining and direct dissolution. The rates of electrochemical dissolution of multialloyed nickel-based alloys under the action of a direct current and an industrial frequency (50 Hz) alternating current and the current efficiencies of the processes as functions of the temperatures and concentrations of sulfuric acid in electrolytes are compared. The optimum conditions of alloy dissolution are determined, and large laboratory studies are performed. A principal scheme of ac processing of the alloys is suggested.

  19. Helium-3 behavior in some nickel-based amorphous alloys

    SciTech Connect

    Unlu, K.; Vincent, D.H. )

    1992-04-01

    In this paper, helium trapping and release are studied for the nickel-rich amorphous alloys Ni{sub 75.1}Cr{sub 14.0}P{sub 10.1}C{sub 0.08}, Ni{sub 63.5}Zr{sub 36.5}, and Ni{sub 87.7}P{sub 12.3}. Helium-3 is introduced into the samples by implantation at 150-kev energy. The depth distribution of the implanted helium is observed by neutron depth profiling employing he reaction {sup 3}He(n,p){sup 3}H. Two implantation doses are used: 1 {times} 10{sup 16} and 5 {times} 10{sup 16} {sup 3}He/cm{sup 2}. Both implantation doses were chosen to be low enough to avoid blistering or flaking of the surface of the samples. The helium release behavior of the samples is studied by taking depth profiles after each annealing stage. At the same time, electron diffraction is used on parallel samples to observe the microstructure of the samples as a function of annealing. The annealing sequence for each material is broken off when electron diffraction indicated the existence of relatively large crystals in a sample. Only a small fraction of the implanted helium is released in most cases, and a clear correlation between helium release and recrystallization can be found in only one case.

  20. Effects of neutron irradiation on deformation behavior of nickel-base fastener alloys

    SciTech Connect

    Bajaj, R.; Mills, W.J.; Kammenzind, B.F.; Burke, M.G.

    1999-07-01

    This paper presents the effects of neutron irradiation on the fracture behavior and deformation microstructure of high-strength nickel-base alloy fastener materials, Alloy X-750 and Alloy 625. Alloy X-750 in the HTH condition, and Alloy 625 in the direct aged condition were irradiated to a fluence of 2.4x10{sup 20} n/cm{sup 2} at 264 C in the Advanced Test Reactor. Deformation structures at low strains were examined. It was previously shown that Alloy X-750 undergoes hardening, a significant degradation in ductility and an increase in intergranular fracture. In contrast, Alloy 625 had shown softening with a concomitant increase in ductility and transgranular failure after irradiation. The deformation microstructures of the two alloys were also different. Alloy X-750 deformed by a planar slip mechanism with fine microcracks forming at the intersections of slip bands with grain boundaries. Alloy 625 showed much more homogeneous deformation with fine, closely spaced slip bands and an absence of microcracks. The mechanism(s) of irradiation assisted stress corrosion cracking (IASCC) are discussed.

  1. Metallurgical investigation into ductility dip cracking in nickel based alloys

    NASA Astrophysics Data System (ADS)

    Noecker, Fredrick F., II

    A690 is a Ni-Cr-Fe alloy with excellent resistance to general corrosion, localized corrosion and stress corrosion cracking. However, the companion filler metal for A690, EN52, has been shown by several researchers to be susceptible to ductility dip cracking (DDC), which limits its widespread use in joining applications. The Gleeble hot ductility test was used to evaluate the DDC susceptibility of A600 and A690, along with their filler metals, EN82H and EN52, throughout the heating and cooling portions of a simulated weld reheat thermal cycle. Both macroscopic mechanical measures and microscopic measures of DDC were quantified and compared. Water quenching was conducted at select temperatures for subsequent microstructural characterization. Microstructural and microchemical characterization was carried out using scanning electron microscopy, transmission electron microscopy and analytical electron microscopy (AEM) techniques. The greatest resistance to DDC was observed in A600 and A690 during heating, where no DDC cracks formed even when the samples were fractured. Both A690 and EN52 were found to form an intermediate on-cooling dip in ductility and UTS, which corresponded to an increase in ductility dip crack length. The hot ductility and cracking resistance of EN82H remained high throughout the entire thermal cycle. DDC susceptibility in both EN52 and EN82H decreased when the thermal cycle was modified to promote coarsening/precipitation of intergranular carbides prior to straining. AEM analysis did not reveal any sulfur or phosphorous intergranular segregation in EN52 at 1600°F on-heating, on-cooling or after a 60 second hold. The ductility dip cracks were preferentially oriented at a 45° to the tensile axis and were of a wedge type appearance, both of which are characteristic of grain boundary sliding (GBS). Samples with microstructures that consisted of coarsened carbides and/or serrated grain boundaries, which are expected to decrease GBS, were found to be

  2. Heat-resistant diffusion coating for niobium alloy

    SciTech Connect

    Zemskov, G.V.; Kogan, R.L.; Luk'yanov, V.M.

    1992-06-03

    The question of protecting niobium and its alloy from high-temperature corrosion is a current one at the present time. Diffusion coatings are receiving ever more widespread application for this purpose. Silicide diffusion coatings possess high durability. Much attention is being given abroad to a coating of chromium, titanium and silicon obtained by the method of vacuum treatment in an alloy of titanium with chromium, with subsequent siliconization. However, the indicated works do not present the results of the study for the purpose of selecting the optimal technological process ensuring a diffusion layer of maximal durability. The authors studied the possibility of using a simpler technological process as compared with that described for obtaining a tri-component coating containing titanium, chromium and silicon and protecting the niobium against oxidation at a temperature of 1100-1200 deg C.

  3. Thermal and mechanical treatments for nickel and some nickel-base alloys: Effects on mechanical properties

    NASA Technical Reports Server (NTRS)

    Hall, A. M.; Beuhring, V. F.

    1972-01-01

    This report deals with heat treating and working nickel and nickel-base alloys, and with the effects of these operations on the mechanical properties of the materials. The subjects covered are annealing, solution treating, stress relieving, stress equalizing, age hardening, hot working, cold working, combinations of working and heat treating (often referred to as thermomechanical treating), and properties of the materials at various temperatures. The equipment and procedures used in working the materials are discussed, along with the common problems that may be encountered and the precautions and corrective measures that are available.

  4. Laser-Aided Direct Writing of Nickel-Based Single-Crystal Super Alloy (N5)

    NASA Astrophysics Data System (ADS)

    Wang, Yichen; Choi, Jeongyoung; Mazumder, Jyoti

    2016-12-01

    This communication reports direct writing of René N5 nickel-based Super alloy. N5 powder was deposited on (100) single-crystal substrate of René N5, for epitaxial growth, using laser and induction heating with a specially designed closed-loop thermal control system. A thin wall (1 mm width) of René N5 single crystal of 22.1 mm (including 3 mm SX substrate) in height was successfully deposited within 100 layers. SEM and EBSD characterized the single-crystal nature of the deposit.

  5. Ion irradiation induced disappearance of dislocations in a nickel-based alloy

    NASA Astrophysics Data System (ADS)

    Chen, H. C.; Li, D. H.; Lui, R. D.; Huang, H. F.; Li, J. J.; Lei, G. H.; Huang, Q.; Bao, L. M.; Yan, L.; Zhou, X. T.; Zhu, Z. Y.

    2016-06-01

    Under Xe ion irradiation, the microstructural evolution of a nickel based alloy, Hastelloy N (US N10003), was studied. The intrinsic dislocations are decorated with irradiation induced interstitial loops and/or clusters. Moreover, the intrinsic dislocations density reduces as the irradiation damage increases. The disappearance of the intrinsic dislocations is ascribed to the dislocations climb to the free surface by the absorption of interstitials under the ion irradiation. Moreover, the in situ annealing experiment reveals that the small interstitial loops and/or clusters induced by the ion irradiation are stable below 600 °C.

  6. The Effect of Solution Heat Treatment on an Advanced Nickel-Base Disk Alloy

    NASA Technical Reports Server (NTRS)

    Gayda, J.; Gabb, T. P.; Kantzos, P. T.

    2004-01-01

    Five heat treat options for an advanced nickel-base disk alloy, LSHR, have been investigated. These included two conventional solution heat treat cycles, subsolvus/oil quench and supersolvus/fan cool, which yield fine grain and coarse grain microstructure disks respectively, as well as three advanced dual microstructure heat treat (DMHT) options. The DMHT options produce disks with a fine grain bore and a coarse grain rim. Based on an overall evaluation of the mechanical property data, it was evident that the three DMHT options achieved a desirable balance of properties in comparison to the conventional solution heat treatments for the LSHR alloy. However, one of the DMHT options, SUB/DMHT, produced the best set of properties, largely based on dwell crack growth data. Further evaluation of the SUB/DMHT option in spin pit experiments on a generic disk shape demonstrated the advantages and reliability of a dual grain structure at the component level.

  7. Comparison of joining processes for Haynes 230 nickel based super alloy

    NASA Astrophysics Data System (ADS)

    Williston, David Hugh

    Haynes 230 is a nickel based, solid-solution strengthened alloy that is used for high-temperature applications in the aero-engine and power generation industries. The alloy composition is balanced to avoid precipitation of undesirable topologically closed-packed (TCP) intermetallic phases, such as Sigma, Mu, or Laves-type, that are detrimental to mechanical and corrosion properties. This material is currently being used for the NASA's J2X upper stage rocket nozzle extension. Current fabrication procedures use fusion welding processes to join blanks that are subsequently formed. Cracks have been noted to occur in the fusion welded region during the forming operations. Use of solid state joining processes, such as friction stir welding are being proposed to eliminate the fusion weld cracks. Of interest is a modified friction stir welding process called thermal stir welding. Three welding process: Gas Metal Arc Welding (GMAW), Electron Beam Welding (EBW), and Thermal Stir Welding (TSWing) are compared in this study.

  8. Dual Microstructure Heat Treatment of a Nickel-Base Disk Alloy Assessed

    NASA Technical Reports Server (NTRS)

    Gayda, John

    2002-01-01

    Gas turbine engines for future subsonic aircraft will require nickel-base disk alloys that can be used at temperatures in excess of 1300 F. Smaller turbine engines, with higher rotational speeds, also require disk alloys with high strength. To address these challenges, NASA funded a series of disk programs in the 1990's. Under these initiatives, Honeywell and Allison focused their attention on Alloy 10, a high-strength, nickel-base disk alloy developed by Honeywell for application in the small turbine engines used in regional jet aircraft. Since tensile, creep, and fatigue properties are strongly influenced by alloy grain size, the effect of heat treatment on grain size and the attendant properties were studied in detail. It was observed that a fine grain microstructure offered the best tensile and fatigue properties, whereas a coarse grain microstructure offered the best creep resistance at high temperatures. Therefore, a disk with a dual microstructure, consisting of a fine-grained bore and a coarse-grained rim, should have a high potential for optimal performance. Under NASA's Ultra-Safe Propulsion Project and Ultra-Efficient Engine Technology (UEET) Program, a disk program was initiated at the NASA Glenn Research Center to assess the feasibility of using Alloy 10 to produce a dual-microstructure disk. The objectives of this program were twofold. First, existing dual-microstructure heat treatment (DMHT) technology would be applied and refined as necessary for Alloy 10 to yield the desired grain structure in full-scale forgings appropriate for use in regional gas turbine engines. Second, key mechanical properties from the bore and rim of a DMHT Alloy 10 disk would be measured and compared with conventional heat treatments to assess the benefits of DMHT technology. At Wyman Gordon and Honeywell, an active-cooling DMHT process was used to convert four full-scale Alloy 10 disks to a dual-grain microstructure. The resulting microstructures are illustrated in the

  9. Heat-resistant coatings for niobium and niobium-base alloys (review)

    SciTech Connect

    Dzyadykevich, Y.V.

    1986-06-01

    The author shows that it is possible to formulate the directions in developments whose purpose is to increase the heat resistance of niobium and niobium-base alloys. These include the creation of a barrier layer for retarding undesirable diffusion processes at the coating-base interface, the formation on niobium alloy parts of alloy silicide layers, the obtaining on parts operating at temperatures above 1300 C of a coating of molybdenum disilicide, the application to previously siliconized niobium alloys of a barrier layer of heterophase coatings, the matrix of which is a low-melting component and the filler refractory compounds, and the addition to the oxidizing gaseous medium of various additions increasing the service life of the protective coating.

  10. Determination of emissivity coefficient of heat-resistant super alloys and cemented carbide

    NASA Astrophysics Data System (ADS)

    Kieruj, Piotr; Przestacki, Damian; Chwalczuk, Tadeusz

    2016-12-01

    This paper presents the analysis of emissivity engineering materials according to temperature. Experiment is concerned on difficult to machine materials, which may be turned with laser assisting. Cylindrical samples made of nickel-based alloys Inconel 625, Inconel 718, Waspaloy and tungsten-carbides based on cobalt matrix were analyzed. The samples' temperature in contact method was compared to the temperature measured by non-contact pyrometers. Based on this relative, the value of the emissivity coefficient was adjusted to the right indication of pyrometers.

  11. Changes in the composition of a nickel-base partial denture casting alloy upon fusion and casting.

    PubMed

    Lewis, A J

    1975-02-01

    Three series of tensile test pieces were produced using a nickel-base partial denture casting alloy. For the first series induction heating was employed for melting the alloy, for the second a resistance crucible, and for the third an oxy-acetylene torch. In each series the same metal was cast sequentially five times, following which samples of the alloy were subjected to a ten element quantitative analysis to ascertain compositional changes associated with the three methods of fusion.

  12. Oral keratinocyte responses to nickel-based dental casting alloys in vitro.

    PubMed

    Wylie, C M; Davenport, A J; Cooper, P R; Shelton, R M

    2010-09-01

    Adverse reactions of oral mucosa to nickel-based dental casting alloys are probably due to corrosion metal ion release. We exposed H400 oral keratinocytes to two Ni-based dental alloys (Matchmate and Dsign10) as well as NiCl( 2) (1-40 microg/mL Ni(2+)). Alloy derived Ni(2+) media concentrations were determined. Direct culture on both alloys resulted in inhibited growth with a greater effect observed for Dsign10 (higher ion release). Indirect exposure of cells to conditioned media from Dsign10 negatively affected cell numbers (approximately 64% of control by 6 days) and morphology while Matchmate-derived media did not. Exposure to increasing NiCl(2) negatively affected cell growth and morphology, and the Granulocyte-macrophage colony-stimulating factor (GM-CSF) transcript was significantly up-regulated in cells following direct and indirect exposure to Dsign10. NiCl(2) exposure up-regulated all cytokine transcripts at 1 day. At day 6, IL-1beta and IL-8 transcripts were suppressed while GM-CSF and IL-11 increased with Ni(2+) dose. Accumulation of Ni(2+) ions from alloys in oral tissues may affect keratinocyte viability and chronic inflammation.

  13. Hot Corrosion of Nickel-Base Alloys in Biomass-Derived Fuel Simulated Atmosphere

    SciTech Connect

    Leyens, C.; Pint, B.A.; Wright, I.G.

    1999-02-28

    Biomass fuels are considered to be a promising renewable source of energy. However, impurities present in the fuel may cause corrosion problems with the materials used in the hot sections of gas turbines and only limited data are available so far. As part of the Advanced Turbine Systems Program initiated by the U.S. Department of Energy, the present study provides initial data on the hot corrosion resistance of different nickel-base alloys against sodium sulfate-induced corrosion as a baseline, and against salt compositions simulating biomass-derived fuel deposits. Single crystal nickel-superalloy Rene N5, a cast NiCrAlY alloy, a NiCoCrAlY alloy representing industrially used overlay compositions, and a model {beta}NiAl+Hf alloy were tested in 1h thermal cycles at 950 C with different salt coatings deposited onto the surfaces. Whereas the NiCoCrAlY alloy exhibited reasonable resistance against pure sodium sulfate deposits, the NiCrAiY alloy and Rene N5 were attacked severely. Although considered to be an ideal alumina former in air and oxygen at higher temperatures, {beta}NiAl+Hf also suffered from rapid corrosion attack at 950 C when coated with sodium sulfate. The higher level of potassium present in biomass fuels compared with conventional fuels was addressed by testing a NiCoCrAlY alloy coated with salts of different K/Na atomic ratios. Starting at zero Na, the corrosion rate increased considerably when sodium was added to potassium sulfate. In an intermediate region the corrosion rate was initially insensitive to the K/Na ratio but accelerated when very Na-rich compositions were deposited. The key driver for corrosion of the NiCoCrAlY alloy was sodium sulfate rather than potassium sulfate, and no simple additive or synergistic effect of combining sodium and potassium was found.

  14. Ignition characteristics of the nickel-based alloy UNS N07001 in pressurized oxygen

    NASA Technical Reports Server (NTRS)

    Bransford, J. W.; Billiard, P. A.

    1990-01-01

    The development of ignition and combustion in pressurized oxygen atmospheres was studied for the nickel-based alloy UNS N07001. Ignition of the alloy was achieved by heating the top surface of a cylindrical specimen with a continuous-wave CO2 laser. Two heating procedures were used. In the first, laser power was adjusted to maintain an approximately linear increase in surface temperature. In the second, laser power was periodically increased until autoheating (self-heating) was established. It was found that the alloy would autoheat to combustion from temperatures below the solidus temperature. In addition, the alloy had a tendency to develop combustion zones (hot spots) at high oxygen pressures when the incremental (step) heating test mode was used. Unique points on the temperature-time curves that describe certain events are defined and the temperatures at which these events occur are given for the oxygen pressure range of 1.72 to 13.8 MPa (250 to 2000 psia).

  15. Interaction of lead with nickel-base Alloys 600 and 690

    SciTech Connect

    Costa, D.; Talah, H.; Marcus, P.; Calvar, M. Le; Gelpi, A.

    1995-12-31

    The results of a combined electrochemical and (X-Ray Photoelectron Spectroscopy (XPS)) study of the effects of lead on the passivation of nickel, chromium and nickel-based alloys with compositions close to Alloy 600 and 690 in acidic solutions at room temperature are reported. Lead was present as soluble PbO in 0.1M HClO{sub 4} and PbSO{sub 4} in 0.05M H{sub 2}SO{sub 4} or as controlled amounts of metallic lead deposited on the surface of the samples. Lead enhances the anodic dissolution of nickel (in perchloric and sulfuric acid solutions) and of Alloy 600 (in perchloric acid solution) whereas it has no effect on Cr and on Alloy 690. Pb{sup 2+} does not interact with an already formed passive film. The XPS study showed that the increased dissolution observed is caused by the formation of a Ni-Pb-anion (ClO{sub 4}{sup {minus}} or SO{sub 4}{sup 2{minus}}) complex on the metallic surface. Such a species is not produced on an oxidized surface.

  16. Boron and Zirconium from Crucible Refractories in a Complex Heat-Resistant Alloy

    NASA Technical Reports Server (NTRS)

    Decker, R F; Rowe, John P; Freeman, J W

    1958-01-01

    In a laboratory study of the factors involved in the influence of induction vacuum melting on 55ni-20cr-15co-4mo-3ti-3al heat resistant alloy, it was found that the major factor was the type of ceramic used as the crucible. The study concluded that trace amounts of boron or zirconium derived from reaction of the melt with the crucible refactories improved creep-rupture properties at 1,600 degrees F. Boron was most effective and, in addition, markedly improved hot-workability.

  17. Evaluation of dispersion strengthened nickel-base alloy heat shields for space shuttle application

    NASA Technical Reports Server (NTRS)

    Johnson, R., Jr.; Killpatrick, D. H.

    1976-01-01

    The results obtained in a program to evaluate dispersion-strengthened nickel-base alloys for use in a metallic radiative thermal protection system operating at surface temperatures to 1477 K for the space shuttle were presented. Vehicle environments having critical effects on the thermal protection system are defined; TD Ni-20Cr characteristics of material used in the current study are compared with previous results; cyclic load, temperature, and pressure effects on sheet material residual strength are investigated; the effects of braze reinforcement in improving the efficiency of spotwelded joints are evaluated; parametric studies of metallic radiative thermal protection systems are reported; and the design, instrumentation, and testing of full scale subsize heat shield panels in two configurations are described. Initial tests of full scale subsize panels included simulated meteoroid impact tests, simulated entry flight aerodynamic heating, programmed differential pressure loads and temperatures simulating mission conditions, and acoustic tests simulating sound levels experienced during boost flight.

  18. Fundamental Understanding of the Intrinsic Ductility in Nickel-Base L1 sub 2 Type Alloys

    DTIC Science & Technology

    1988-06-30

    AD-A197 605 FR-20424 "Gm-Two 88 U ,7 FUNDAMENTAL UNDERSTANDING OF THE INTRINSIC DUCTILITY IN NICKEL-BASE L12 TYPE ALLOYS C Lav D.M. Shah,. Un United...ntrlns’c Ductility In *11 :,’ A:- F1 f4I Report - ..,..4e - ,., C .we f tfort. FRC20424"’ I-.. a.-. 4nl jQ’rfU ePA a v,P 3 F orw tr a: we he rqVi t ;6tamit...ixtcen Copfol of tN 14Aac Pratt W to vAu C . C . Law Program Manager cc: Administrative Contracting IJ,’fcev Air Force Plant Representative OJf9--e UTC

  19. Corrosion of Nickel-Based Alloys in Ultra-High Temperature Heat Transfer Fluid

    NASA Astrophysics Data System (ADS)

    Wang, Tao; Reddy, Ramana G.

    2017-03-01

    MgCl2-KCl binary system has been proposed to be used as high temperature reactor coolant. Due to its relatively low melting point, good heat capacity and excellent thermal stability, this system can also be used in high operation temperature concentrating solar power generation system as heat transfer fluid (HTF). The corrosion behaviors of nickel based alloys in MgCl2-KCl molten salt system at 1,000 °C were determined based on long-term isothermal dipping test. After 500 h exposure tests under strictly maintained high purity argon gas atmosphere, the weight loss and corrosion rate analysis were conducted. Among all the tested samples, Ni-201 demonstrated the lowest corrosion rate due to the excellent resistance of Ni to high temperature element dissolution. Detailed surface topography and corrosion mechanisms were also determined by using scanning electron microscopy (SEM) equipped with energy dispersive spectrometer (EDS).

  20. Infrared repair brazing of 403 stainless steel with a nickel-based braze alloy

    NASA Astrophysics Data System (ADS)

    Shiue, R. K.; Wu, S. K.; Hung, C. M.

    2002-06-01

    Martensitic stainless steel (403SS) is extensively used for intermediate and low-pressure steam turbine blades in fossil-fuel power plants. The purpose of this investigation is to study the repair of shallow cracks on the surface of 403SS steam turbine blades by infrared repair brazing using rapid thermal cycles. A nickel-based braze alloy (NICROBRAZ LM) is used as filler metal. The braze alloy after brazing is primarily comprised of borides and an FeNi3 matrix with different amounts of alloying elements, especially B and Si. As the brazing temperature increases, more Fe atoms are dissolved into the molten braze. Some boron atoms diffuse into the 403SS substrate primarily via grain boundary diffusion and form B-Cr-Fe intermetallic precipitates along the grain boundaries. The LM filler metal demonstrates better performance than 403SS in both microhardness and wear tests. It is also noted that specimens brazed in a vacuum have less porosity than those brazed in an Ar atmosphere. The shear strength of the joint is around 300 MPa except for specimens brazed in short time periods, e.g., 5 seconds in Ar flow and 30 seconds in vacuum. The fractographs mainly consist of brittle fractures and no ductile dimple fractures observed in the scanning electron microscope (SEM) examination.

  1. The erosion-corrosion of copper-based and nickel-based alloys in warm polluted Arabian Gulf seawater

    SciTech Connect

    Carew, J.A.; Islam, M.

    1994-12-31

    This paper presents the results of an investigation of the erosion-corrosion behavior of copper-nickel alloys (90:10 Cu/Ni and 7030 Cu/Ni), nickel-copper alloy UNS N04400 and nickel-based alloys (UNS N06022, N06030 and UNS S32550) used as heat exchanger tubes, in warm flowing Arabian Gulf seawater containing up to 5 ppm of sulphide ions. Visual and optical examinations of the internal surfaces of the tubes were carried out to compare the susceptibilities to erosion-corrosion attack of the different alloys, taking into consideration the nature of the product films formed.

  2. Effect of alloy additions on wear resistance of nickel based hardfacing

    SciTech Connect

    Su, Y.L.; Chen, K.Y.

    1997-03-01

    The purpose of this research is to study the influence of the microstructure and hardness of the nickel based hardfacing alloy on wear resistance of deposit layers when different alloy elements are added. Different deposit layers were obtained by SMAW in which AWS RNiCr bare electrodes were coated by fluxes, to which different measures of ferro-niobium, ferro-chromium, and carbon had been added. The result of the experiment showed that when subject to abrasive wear, if the abrasive particles were silicon carbide, the increase of the volume fraction of the hard phase had only a slight effect on improving the wear resistance of the deposit layers. On adhesive wear, the niobium added specimens formed some spherical niobium carbide particles in the matrix of the deposit layer which reduced the friction coefficient of the specimens. The addition of carbon and chromium can enhance macrohardness and wear resistance of the welding deposit significantly. This same addition will also aid wear resistance by forming a continuous phase in the microstructure of the deposit metal. While there was no significant difference between the macrohardnesses of the metals, the form of this precipitate in the deposit metals was actually the most important factor in their wear resistance.

  3. Effect of Alloy 625 Buffer Layer on Hardfacing of Modified 9Cr-1Mo Steel Using Nickel Base Hardfacing Alloy

    NASA Astrophysics Data System (ADS)

    Chakraborty, Gopa; Das, C. R.; Albert, S. K.; Bhaduri, A. K.; Murugesan, S.; Dasgupta, Arup

    2016-04-01

    Dashpot piston, made up of modified 9Cr-1Mo steel, is a part of diverse safety rod used for safe shutdown of a nuclear reactor. This component was hardfaced using nickel base AWS ER NiCr-B alloy and extensive cracking was experienced during direct deposition of this alloy on dashpot piston. Cracking reduced considerably and the component was successfully hardfaced by application of Inconel 625 as buffer layer prior to hardface deposition. Hence, a separate study was undertaken to investigate the role of buffer layer in reducing the cracking and on the microstructure of the hardfaced deposit. Results indicate that in the direct deposition of hardfacing alloy on modified 9Cr-1Mo steel, both heat-affected zone (HAZ) formed and the deposit layer are hard making the thickness of the hard layer formed equal to combined thickness of both HAZ and deposit. This hard layer is unable to absorb thermal stresses resulting in the cracking of the deposit. By providing a buffer layer of Alloy 625 followed by a post-weld heat treatment, HAZ formed in the modified 9Cr-1Mo steel is effectively tempered, and HAZ formed during the subsequent deposition of the hardfacing alloy over the Alloy 625 buffer layer is almost completely confined to Alloy 625, which does not harden. This reduces the cracking susceptibility of the deposit. Further, unlike in the case of direct deposition on modified 9Cr-1Mo steel, dilution of the deposit by Ni-base buffer layer does not alter the hardness of the deposit and desired hardness on the deposit surface could be achieved even with lower thickness of the deposit. This gives an option for reducing the recommended thickness of the deposit, which can also reduce the risk of cracking.

  4. The impact of carbon on single crystal nickel-base superalloys: Carbide behavior and alloy performance

    NASA Astrophysics Data System (ADS)

    Wasson, Andrew Jay

    Advanced single crystal nickel-base superalloys are prone to the formation of casting grain defects, which hinders their practical implementation in large gas turbine components. Additions of carbon (C) have recently been identified as a means of reducing grain defects, but the full impact of C on single crystal superalloy behavior is not entirely understood. A study was conducted to determine the effects of C and other minor elemental additions on the behavior of CMSX-4, a commercially relevant 2nd generation single crystal superalloy. Baseline CMSX-4 and three alloy modifications (CMSX-4 + 0.05 wt. % C, CMSX-4 + 0.05 wt. % C and 68 ppm boron (B), and CMSX-4 + 0.05 wt. % C and 23 ppm nitrogen (N)) were heat treated before being tested in high temperature creep and high cycle fatigue (HCF). Select samples were subjected to long term thermal exposure (1000 °C/1000 hrs) to assess microstructural stability. The C modifications resulted in significant differences in microstructure and alloy performance as compared to the baseline. These variations were generally attributed to the behavior of carbide phases in the alloy modifications. The C modification and the C+B modification, which both exhibited script carbide networks, were 25% more effective than the C+N modification (small blocky carbides) and 10% more effective than the baseline at preventing grain defects in cast bars. All C-modified alloys exhibited reduced as-cast gamma/gamma' eutectic and increased casting porosity as compared to baseline CMSX-4. The higher levels of porosity (volume fractions 0.002 - 0.005 greater than the baseline) were attributed to carbides blocking molten fluid flow during the final stages of solidification. Although the minor additions resulted in reduced solidus temperature by up to 16 °C, all alloys were successfully heat treated without incipient melting by modifying commercial heat treatment schedules. In the B-containing alloy, heat treatment resulted in the transformation of

  5. Analysis of the ductility dip cracking in the nickel-base alloy 617mod

    NASA Astrophysics Data System (ADS)

    Eilers, A.; Nellesen, J.; Zielke, R.; Tillmann, W.

    2017-03-01

    While testing steam leading power plant components made of the nickel-base alloy A617mod at elevated temperatures (700 °C), ductility dip cracking (DDC) was observed in welding seams and their surroundings. In order to clarify the mechanism of crack formation, investigations were carried out on welded specimens made of A617mod. Interrupted tensile tests were performed on tensile specimens taken from the area of the welding seam. To simulate the conditions, the tensile tests were conducted at a temperature of 700 °C and with a low strain rate. Local strain fields at grain boundaries and inside single grains were determined at different deformation states by means of two-dimensional digital image correlation (DIC). Besides the strain fields, local hardnesses (nanoindentation), energy dispersive X-Ray spectroscopy (EDX), and electron backscatter diffraction (EBSD) measurements were performed. Besides information concerning the grain orientation, the EBSD measurement provides information on the coincidence site lattice (CSL) at grain boundaries as well as the Schmid factor of single grains. All results of the analysis methods mentioned above were correlated and compared to each other and related to the crack formation. Among other things, correlations between strain fields and Schmid factors were determined. The investigations show that the following influences affect the crack formation: orientation of the grain boundaries to the direction of the loading, the orientation of the grains to each other (CSL), and grain boundary sliding.

  6. Processing Map and Mechanism of Hot Deformation of a Corrosion-Resistant Nickel-Based Alloy

    NASA Astrophysics Data System (ADS)

    Wang, L.; Liu, F.; Zuo, Q.; Cheng, J. J.; Chen, C. F.

    2017-01-01

    Hot deformation behavior of a corrosion-resistant nickel-based alloy was studied in temperature range of 1050-1200 °C and strain rate range of 0.001-10 s-1 by employing hot compression tests. An approach of processing map was used to reveal the hot workability and microstructural evolution during the hot deformation. The results show that different stable domains in the processing map associated with the microstructure evolution can be ascribed to different dynamic recrystallization (DRX) mechanisms. The discontinuous dynamic recrystallization (DDRX) grains evolved by the necklace mechanism are finer than those evolved by the ordinary mechanism, respectively, arising from the strong nucleation process and the growth process. If subjected to low temperature and high strain rate, the flow instability domain occurs, due to the continuous dynamic recrystallization (CDRX) based on the evolution of deformation micro-bands within the deformed grains. Based on the processing map, a DRX mechanism map is established, which can provide an idea for designing desired microstructure.

  7. Mass Transfer of Nickel-Base Alloy Covered Electrode During Shielded Metal Arc Welding

    NASA Astrophysics Data System (ADS)

    Qin, Renyao; He, Guo

    2013-03-01

    The mass transfer in shielded metal arc welding of a group of nickel-base alloy covered electrodes according to AWS specification A5.11-A5.11M was investigated by directly measuring their deposited metal compositions. The results indicate that the chromium mass-transfer coefficient is in the range of 86 to 94 pct, iron in the range of 82 to 89 pct, manganese in the range of 60 to 73 pct, niobium in the range of 44 to 56 pct, and silicon in the range of 41 to 47 pct. The metal mass-transfer coefficient from the core wire is markedly higher than that from the coating. The basicity of slag, the metal contents in the flux coating, and the welding current together affect the mass transfer. As the basicity of slag increases, the mass-transfer coefficients of Mn, Fe, and Cr slightly increase, but those of Nb and Si decrease significantly. As the niobium and manganese contents increase in the coating, their mass-transfer coefficients also increase. However, iron is different. The content of iron in the coating in the range of 8 to 20 wt pct results in the optimal effective mass transfer. The lower, or higher, iron content leads to lower mass-transfer coefficient. As the welding current increases, the mass-transfer coefficients of niobium and manganese decrease, but chromium and silicon increase. Iron has the lowest mass-transfer coefficient when welded under the operating current of 100 A.

  8. Anisotropic constitutive model for nickel base single crystal alloys: Development and finite element implementation

    NASA Technical Reports Server (NTRS)

    Dame, L. T.; Stouffer, D. C.

    1986-01-01

    A tool for the mechanical analysis of nickel base single crystal superalloys, specifically Rene N4, used in gas turbine engine components is developed. This is achieved by a rate dependent anisotropic constitutive model implemented in a nonlinear three dimensional finite element code. The constitutive model is developed from metallurigical concepts utilizing a crystallographic approach. A non Schmid's law formulation is used to model the tension/compression asymmetry and orientation dependence in octahedral slip. Schmid's law is a good approximation to the inelastic response of the material in cube slip. The constitutive equations model the tensile behavior, creep response, and strain rate sensitivity of these alloys. Methods for deriving the material constants from standard tests are presented. The finite element implementation utilizes an initial strain method and twenty noded isoparametric solid elements. The ability to model piecewise linear load histories is included in the finite element code. The constitutive equations are accurately and economically integrated using a second order Adams-Moulton predictor-corrector method with a dynamic time incrementing procedure. Computed results from the finite element code are compared with experimental data for tensile, creep and cyclic tests at 760 deg C. The strain rate sensitivity and stress relaxation capabilities of the model are evaluated.

  9. Analysis of thermoelectric properties of high-temperature complex alloys of nickel-base, iron-base and cobalt-base groups

    NASA Technical Reports Server (NTRS)

    Holanda, R.

    1984-01-01

    The thermoelectric properties alloys of the nickel-base, iron-base, and cobalt-base groups containing from 1% to 25% 106 chromium were compared and correlated with the following material characteristics: atomic percent of the principle alloy constituent; ratio of concentration of two constituents; alloy physical property (electrical resistivity); alloy phase structure (percent precipitate or percent hardener content); alloy electronic structure (electron concentration). For solid-solution-type alloys the most consistent correlation was obtained with electron concentration, for precipitation-hardenable alloys of the nickel-base superalloy group, the thermoelectric potential correlated with hardener content in the alloy structure. For solid-solution-type alloys, no problems were found with thermoelectric stability to 1000; for precipitation-hardenable alloys, thermoelectric stability was dependent on phase stability. The effects of the compositional range of alloy constituents on temperature measurement uncertainty are discussed.

  10. High gas velocity oxidation and hot corrosion testing of oxide dispersion-strengthened nickel-base alloys

    NASA Technical Reports Server (NTRS)

    Deadmore, D. L.; Lowell, C. E.

    1975-01-01

    Several oxide dispersion strengthened (ODS) nickel-base alloys were tested in high velocity gases for cyclic oxidation resistance at temperatures to 1200 C and times to 500 hours and for hot corrosion resistance at 900 C for 200 hours. Nickel-chromium-aluminum ODS alloys were found to have superior resistance to oxidation and hot corrosion when compared to bare and coated nickel-chromium ODS alloys. The best of the alloys tested had compositions of nickel - 15.5 to 16 weight percent chromium with aluminum weight percents between 4.5 and 5.0. All of the nickel-chromium-aluminum ODS materials experienced small weight losses (less than 16 mg/sq cm).

  11. Structural transformations in heat-resistant protective coatings on nickel alloys

    SciTech Connect

    Veksler, Yu.G.; Lesnikov, V.P.; Paleeva, S.Ya.; Lesnikova, E.G.; Myal'nitsa, G.F.

    1987-09-01

    In this work a comprehensive metallophysical study was carried out for two aluminosilicide slip coatings of the systems Al-Si and Al-Nb-Si and an electron-beam Co-Cr-Al-Y coating on alloy EP-539 (17...19% Cr, 4...6% Co, 2.5...4% W, 4.5...6.5% Mo, 2...3% Ti, 3...4% Al, 1.4...2% Nb, balance Ni) after high-temperature testing. The protective properties of the coatings were evaluated from the results of laboratory tests for heat resistance at 1000/sup 0/C in the combustion products of diesel fuel with added sulfur at 970, 1000, and 1060/sup 0/C for 100 h and after full-scale tests for 150, 250, 400, and 700 h. Metallographic, hardness, x-ray, and micro x-ray studies of the coating were carried out. Layer-by-layer phase composition and the lattice spacing of the main phases were determined. X-ray analysis was carried out in an a DRON-1 diffractometer in copper K/sub ..-->../-radiation, and x-ray microanalysis was carried out in a MS-46 Cameca microanalyzer

  12. Development, processing and fabrication of a nickel based nickel-chromium-iron alloy

    NASA Astrophysics Data System (ADS)

    Akinlade, Dotun Adebayo

    An optimal powder metallurgy (P/M) approach to produce a nickel base Superalloy similar in composition to INCONEL(TM) 600 was carried out utilising a simple uniaxial pressing process. The efficiencies of a lubricant addition, binder, sintering times and temperatures were measured in terms of green and sintered densities as well as microstructural changes that occurred during processing. It was observed that with increasing % polyvinyl alcohol (PVA), an overall decrease in density of compact was obtained and that using 0.75wt % of lubricant (microwax) green densities in excess of 70% can be obtained. The samples were subsequently sintered in air at 1270°C for times ranging from 0.5h to 5h and also in vacuum (6 millitorr) with temperatures ranging from 1260 through to 1400°C. The air sintering was carried out to optimize sintering time, whereas the vacuum sintering was employed to optimize sintering temperature. On sintering for 5h in air, chromium enrichment occurred at the grain boundaries with subsequent depletion of nickel and iron; this was not noted for 2h sintering or for sintering under vacuum. The optimum sintering conditions were determined to be at 1300°C sintering for 2h in vacuum. The samples processed under the optimum conditions were successfully cold rolled to 40% of the original thickness without cracking. An investigation was also undertaken to determine the effect of Al concentration (1-12w/o) on the microstructure of the powder metallurgically (P/M) processed Ni-Cr-Fe ternary alloy, with a view to determine the concentration of aluminium that would yield a homogenously distributed and optimum volume fraction of the intermetallic-gamma'(Ni3Al) phase without the formation of topologically closed packed phases in the ternary alloy. The phases that were likely to form with the variation in concentration of Al were first simulated by JMatPro(TM) thermodynamic software package, and then Ni-Cr-Fe alloys with varying concentration of aluminum were

  13. UNDERSTANDING THE MECHANISMS CONTROLLING ENVIRONMENTALLY-ASSISTED INTERGRANULAR CRACKING OF NICKEL-BASE ALLOYS

    SciTech Connect

    Gary S. Was

    2004-02-13

    Creep and IG cracking of nickel-base alloys depend principally on two factors--the deformation behavior and the effect of the environment. We have shown that both contribute to the observed degradation in primary water. The understanding of cracking does not lie wholly within the environmental effects arena, nor can it be explained only by intrinsic mechanical behavior. Rather, both processes contribute to the observed behavior in primary water. In this project, we had three objectives: (1) to verify that grain boundaries control deformation in Ni-16Cr-9Fe at 360 C, (2) to identify the environmental effect on IGSCC, and (3) to combine CSLBs and GBCs to maximize IGSCC resistance in Ni-Cr-Fe in 360 C primary water. Experiments performed in hydrogen gas at 360 C confirm an increase in the primary creep rate in Ni-16Cr-9Fe at 360 C due to hydrogen. The creep strain transients caused by hydrogen are proposed to be due to the collapse of dislocation pile-ups, as confirmed by observations in HVEM. The observations only partially support the hydrogen-enhanced plasticity model, but also suggest a potential role of vacancies in the accelerate creep behavior in primary water. In high temperature oxidation experiments designed to examine the potential for selective internal oxidation in the IGSCC process, cracking is greatest in the more oxidizing environments compared to the low oxygen potential environments where nickel metal is stable. In Ni-Cr-Fe alloys, chromium oxides form preferentially along the grain boundaries, even at low oxygen potential, supporting a potential role in grain boundary embrittlement due to preferential oxidation. Experiments designed to determine the role of grain boundary deformation on intergranular cracking have established, for the first time, a cause-and-effect relationship between grain boundary deformation and IGSCC. That is, grain boundary deformation in Ni-16Cr-9Fe in 360 C primary water leads to IGSCC of the deformed boundaries. As well

  14. Clarification of stress corrosion cracking mechanism on nickel base alloys in steam generators for their long lifetime assurance

    SciTech Connect

    Nagano, Hiroo; Kajimura, Haruhiko

    1995-12-31

    Thermally treated (TT) Alloys 600 (16%Cr-8%Fe-bal.Ni) and 690 (30%Cr-10%Fe-bal.Ni) have been successfully used in the steam generators of operating pressurized water reactors (PWRs). This paper deals with intergranular stress corrosion cracking (IGSCC) mechanisms in Ni-base alloys in various corrosive environments such as deaerated water, air-saturated chloride medium, and caustic solutions at high temperatures with focus on Cr content and Cr carbide precipitation at grain boundaries in the alloys. Nickel base alloys of high purity, or with different Cr, C, and B contents with different heat treatments were put to various corrosion tests. SCC resistance of Alloy 600 is affected differently by water chemistry of environments, while Alloy 690 is almost immune to the environments investigated: (1) Cr depletion at grain boundaries is clearly detrimental to IGSCC resistance of Alloy 600 in air-saturated water containing Cl{sup {minus}} ions at 300 C. (2) High purity Alloy 600 has weaker SCC resistance in deaerated water at 360 C than commercially available Alloy 600. Cr depletion along grain boundaries is detrimental to the IGSCC resistance, however its detrimental effect disappears when Cr carbides precipitate at grain boundaries in semi-continuous or continuous way. The NiCr{sub 2}O{sub 4} film formed on the metal surfaces enhances the IGSCC resistance. Similar relationship between Cr depletion and Cr carbide precipitation is also observed in Alloy 600 in deaerated caustic solutions at high temperatures. (3) Concerning intergranular attack (IGA), which occurs in oxidizing caustic solutions at high temperature, existence of semi-continuous or continuous Cr carbides improves the IGA resistance regardless of Cr depletion. A dual layer corrosion protective film composed of an upper layer of NiO and lower layer of Cr{sub 2}O{sub 3} formed on metal surfaces, of which formation is accelerated by selective Cr carbide dissolution, may be responsible for the IGA resistance.

  15. A Comparative Study of Microstructures and Properties of Two Types of Nickel-Base Alloy Covered Electrodes

    NASA Astrophysics Data System (ADS)

    Wang, Huang; He, Guo

    2017-01-01

    Two types of nickel-base alloy covered electrodes, ENiCrMo-6 and ENiCrFe-9, were investigated and compared among their deposited metal compositions, microstructures, strengths, and cryogenic impact values. They all exhibited dendritic microstructures which were composed of dendritic fcc nickel-base solid solution, interdendritic phases, and grain boundary carbides. The molybdenum in the deposited metals tended to migrate and aggregate toward the edges of the dendrite arms during solidification. The niobium preferred to form oxide and/or carbide and aggregate in the interdendritic regions. The grain boundaries were filled with the continuous carbides and oxides. The differences in the tensile mechanical properties of the deposited metals of the two types of electrodes were relatively minor. The impact values of ENiCrMo-6 at -196 °C were above 80 J; while that of ENiCrFe-9 were in the range of 54-66 J. The relatively high level of carbon and sulfur and more grain boundary precipitates should be responsible for the lower cryogenic impact value of the ENiCrFe-9 covered electrode.

  16. A Comparative Study of Microstructures and Properties of Two Types of Nickel-Base Alloy Covered Electrodes

    NASA Astrophysics Data System (ADS)

    Wang, Huang; He, Guo

    2016-11-01

    Two types of nickel-base alloy covered electrodes, ENiCrMo-6 and ENiCrFe-9, were investigated and compared among their deposited metal compositions, microstructures, strengths, and cryogenic impact values. They all exhibited dendritic microstructures which were composed of dendritic fcc nickel-base solid solution, interdendritic phases, and grain boundary carbides. The molybdenum in the deposited metals tended to migrate and aggregate toward the edges of the dendrite arms during solidification. The niobium preferred to form oxide and/or carbide and aggregate in the interdendritic regions. The grain boundaries were filled with the continuous carbides and oxides. The differences in the tensile mechanical properties of the deposited metals of the two types of electrodes were relatively minor. The impact values of ENiCrMo-6 at -196 °C were above 80 J; while that of ENiCrFe-9 were in the range of 54-66 J. The relatively high level of carbon and sulfur and more grain boundary precipitates should be responsible for the lower cryogenic impact value of the ENiCrFe-9 covered electrode.

  17. Stress Corrosion Cracking and Oxidation Characteristics of Boride-Strengthend Microcrystalline Iron and Nickel Based Alloys.

    DTIC Science & Technology

    1984-10-22

    through subsequent thermomechanical treatments make this class of alloy attractive for many applications. One such relatively new class of alloys based...crystallizing it in the solid state) using controlled thermal or thermomechanical treatments. Preliminary evaluations of the Fe, Ni, and Co-based micrystalline...and iron in alloys 3 and 4). Each of the four microcrystalline alloys was processed in similar ways. Each alloy was induction melted and chill block

  18. Nickel-based alloy/austenitic stainless steel dissimilar weld properties prediction on asymmetric distribution of laser energy

    NASA Astrophysics Data System (ADS)

    Zhou, Siyu; Ma, Guangyi; Chai, Dongsheng; Niu, Fangyong; Dong, Jinfei; Wu, Dongjiang; Zou, Helin

    2016-07-01

    A properties prediction method of Nickel-based alloy (C-276)/austenitic stainless steel (304) dissimilar weld was proposed and validated based on the asymmetric distribution of laser energy. Via the dilution level DC-276 (the ratio of the melted C-276 alloy), the relations between the weld properties and the energy offset ratio EC-276 (the ratio of the irradiated energy on the C-276 alloy) were built, and the effects of EC-276 on the microstructure, mechanical properties and corrosion resistance of dissimilar welds were analyzed. The element distribution Cweld and EC-276 accorded with the lever rule due to the strong convention of the molten pool. Based on the lever rule, it could be predicted that the microstructure mostly consists of γ phase in each weld, the δ-ferrite phase formation was inhibited and the intermetallic phase (P, μ) formation was promoted with the increase of EC-276. The ultimate tensile strength σb of the weld joint could be predicted by the monotonically increasing cubic polynomial model stemming from the strengthening of elements Mo and W. The corrosion potential U, corrosion current density I in the active region and EC-276 also met the cubic polynomial equations, and the corrosion resistance of the dissimilar weld was enhanced with the increasing EC-276, mainly because the element Mo could help form a steady passive film which will resist the Cl- ingress.

  19. Arrhenius-Type Constitutive Model for High Temperature Flow Stress in a Nickel-Based Corrosion-Resistant Alloy

    NASA Astrophysics Data System (ADS)

    Wang, L.; Liu, F.; Cheng, J. J.; Zuo, Q.; Chen, C. F.

    2016-04-01

    Hot deformation behavior of Nickel-based corrosion-resistant alloy (N08028) was studied in compression tests conducted in the temperature range of 1050-1200 °C and the strain rate range of 0.001-1 s-1. The flow stress behavior and microstructural evolution were observed during the hot deformation process. The results show that the flow stress increases with deformation temperature decreasing and strain rate increasing, and that the deformation activation energy ( Q) is not a constant but increases with strain rate increasing at a given strain, which is closely related with dislocation movement. On this basis, a revised strain-dependent hyperbolic sine constitutive model was established, which considered that the "material constants" in the original model vary as functions of the strain and strain rate. The flow curves of N08028 alloy predicted by the proposed model are in good agreement with the experimental results, which indicates that the revised constitutive model can estimate precisely the flow curves of N08028 alloy.

  20. Heat-Resistant Alloys for Ordnance Materiel and Aircraft and Naval Engine Parts (N-102): Part 1 - Heat Resistant Alloys of the 21%Cr:9%Ni Type

    DTIC Science & Technology

    1945-06-29

    26&r:12£Ni Alloy 29 Stress -Strain- Rupture Data From 1200°F Tests . . 29 Stross-Strain- Rupture Data From IA00°F Tests 30 Stross-Strain- Rupture ...ample for most industrial applications. Stress -strain- rupture and creep *?" ^^^^^"ffiS? „tress values and guilty cbaractcristies at ^\\^J’&M ?.? . 10.5...TT, Table 4 Comparative Elevated Temperature Ductility Heat Composition -US*, a SS B2 ——Elongation During Stress - Rupture Tests - % in 2"— —-1200

  1. New materials in the aerospace industries. [emphasizing heat resistant and light alloys

    NASA Technical Reports Server (NTRS)

    Gangler, J. J.

    1973-01-01

    Trends in the development of new aerospace metals and alloys are reviewed, and applications of these advanced materials in nonaerospace fields are indicated. Emphasis is placed on the light metals and the high-temperature alloys. Attention is given to the properties and uses of the high-strength aluminum alloy 7050, alpha and beta titanium alloys, dispersion strengthened superalloys, metal-metal composites, eutectic superalloys, and coated columbium alloys.

  2. Low cycle fatigue life of two nickel-base casting alloys in a hydrogen environment. [for high-pressure oxidizer turbopump turbine nozzles

    NASA Technical Reports Server (NTRS)

    Cooper, R. A.

    1976-01-01

    Samples of two nickel-base casting alloys, Mar-M-246 (a Martin Company alloy) and 713LC (a low-carbon modification of the alloy 713C developed by International Nickel Company) were tested as candidate materials for the high-pressure fuel and high-pressure oxidizer turbopump turbine nozzles. The samples were subjected to tensile tests and to low cycle fatigue tests in high-pressure hydrogen to study the influence of the hydrogen environment. The Mar-M-246 material was found to have a three times higher cyclic life in hydrogen than the 713LC alloy, and was selected as the nozzle material.

  3. Fundamental Understanding of the Intrinsic Ductility in Nickel-Base L12 Type Alloys.

    DTIC Science & Technology

    1987-05-12

    strain field around the distortions. The convergent beam electron diffraction technique (CBEB), which is extremely sensitive to localized lattice...COSATI CO0ES I L SUBJE CT TIE RMS (Conue an eo e eee it necessary and identify by blb .un bPe) . ". Eo GROUP SUB. G. Nickel Aluminide , Single...Ni3Al alloys, three series of alloys were formulated and produced as singl’e--crtals. The alloying additions selected include tantalum, tin and titanium

  4. Effect of preconditioning cobalt and nickel based dental alloys with Bacillus sp. extract on their surface physicochemical properties and theoretical prediction of Candida albicans adhesion.

    PubMed

    Balouiri, Mounyr; Bouhdid, Samira; Sadiki, Moulay; Ouedrhiri, Wessal; Barkai, Hassan; El Farricha, Omar; Ibnsouda, Saad Koraichi; Harki, El Houssaine

    2017-02-01

    Biofilm formation on dental biomaterials is implicated in various oral health problems. Thus the challenge is to prevent the formation of this consortium of microorganisms using a safe approach such as antimicrobial and anti-adhesive natural products. Indeed, in the present study, the effects of an antifungal extract of Bacillus sp., isolated from plant rhizosphere, on the surface physicochemical properties of cobalt and nickel based dental alloys were studied using the contact angle measurements. Furthermore, in order to predict the adhesion of Candida albicans to the treated and untreated dental alloys, the total free energy of adhesion was calculated based on the extended Derjaguin-Landau-Verwey-Overbeek approach. Results showed hydrophobic and weak electron-donor and electron-acceptor characteristics of both untreated dental alloys. After treatment with the antifungal extract, the surface free energy of both dental alloys was influenced significantly, mostly for cobalt based alloy. In fact, treated cobalt based alloy became hydrophilic and predominantly electron donating. Those effects were time-dependent. Consequently, the total free energy of adhesion of C. albicans to this alloy became unfavorable after treatment with the investigated microbial extract. A linear relationship between the electron-donor property and the total free energy of adhesion has been found for both dental alloys. Also, a linear relationship has been found between this latter and the hydrophobicity for the cobalt based alloy. However, the exposure of nickel based alloy to the antifungal extract failed to produce the same effect.

  5. Influence of Chromium and Molybdenum on the Corrosion of Nickel Based Alloys

    SciTech Connect

    Hayes, J R; Gray, J; Szmodis, A W; Orme, C A

    2005-08-02

    The addition of chromium and molybdenum to nickel creates alloys with exceptional corrosion resistance in a diverse range of environments. This study examines the complementary roles of Cr and Mo in Ni alloy passivation. Four nickel alloys with varying amounts of chromium and molybdenum were studied in 1 molar salt solutions over a broad pH range. The passive corrosion and breakdown behavior of the alloys suggests that chromium is the primary element influencing general corrosion resistance. The breakdown potential was nearly independent of molybdenum content, while the repassivation potential is strongly dependant on the molybdenum content. This indicates that chromium plays a strong role in maintaining the passivity of the alloy, while molybdenum acts to stabilize the passive film after a localized breakdown event.

  6. Determination of Trace Elements in Nickel Base Alloys by Atomic Absorption Spectrophotometry.

    DTIC Science & Technology

    elements such as silver (Ag), bismuth (Bi), cadmium (Cd), lead ( Pb ), phosphorus (P), and arsenic (As) in nickel alloys such as Udimet 500 without interference of other constituent elements. (Author)

  7. Computational design of precipitation-strengthened titanium-nickel-based shape memory alloys

    NASA Astrophysics Data System (ADS)

    Bender, Matthew D.

    Motivated by performance requirements of future medical stent applications, experimental research addresses the design of novel TiNi-based, superelastic shape-memory alloys employing nanoscale precipitation strengthening to minimize accommodation slip for cyclic stability and to increase output stress capability for smaller devices. Using a thermodynamic database describing the B2 and L21 phases in the Al-Ni-Ti-Zr system, Thermo-Calc software was used to assist modeling the evolution of phase composition during 600°C isothermal evolution of coherent L21 Heusler phase precipitation from supersaturated TiNi-based B2 phase matrix in an alloy experimentally characterized by atomic-scale Local Electrode Atom Probe (LEAP) microanalysis. Based on measured evolution of the alloy hardness (under conditions stable against martensitic transformation) a model for the combined effects of solid solution strengthening and precipitation strengthening was calibrated, and the optimum particle size for efficient strengthening was identified. Thermodynamic modeling of the evolution of measured phase fractions and compositions identified the interfacial capillary energy enabling thermodynamic design of alloy microstructure with the optimal strengthening particle size. Extension of alloy designs to incorporate Pt and Pd for reducing Ni content, enhancing radiopacity, and improving manufacturability were considered using measured Pt and Pd B2/L2 1 partitioning coefficients. After determining that Pt partitioning greatly increases interphase misfit, full attention was devoted to Pd alloy designs. A quantitative approach to radiopacity was employed using mass attenuation as a metric. Radiopacity improvements were also qualitatively observed using x-ray fluoroscopy. Transformation temperatures were experimentally measured as a function of Al and Pd content. Redlich-Kister polynomial modeling was utilized for the dependence of transformation reversion Af temperature on B2 matrix phase

  8. Mechanical and Microstructure Study of Nickel-Based ODS Alloys Processed by Mechano-Chemical Bonding and Ball Milling

    NASA Astrophysics Data System (ADS)

    Amare, Belachew N.

    Due to the need to increase the efficiency of modern power plants, land-based gas turbines are designed to operate at high temperature creating harsh environments for structural materials. The elevated turbine inlet temperature directly affects the materials at the hottest sections, which includes combustion chamber, blades, and vanes. Therefore, the hottest sections should satisfy a number of material requirements such as high creep strength, ductility at low temperature, high temperature oxidation and corrosion resistance. Such requirements are nowadays satisfied by implementing superalloys coated by high temperature thermal barrier coating (TBC) systems to protect from high operating temperature required to obtain an increased efficiency. Oxide dispersive strengthened (ODS) alloys are being considered due to their high temperature creep strength, good oxidation and corrosion resistance for high temperature applications in advanced power plants. These alloys operating at high temperature are subjected to different loading systems such as thermal, mechanical, and thermo-mechanical combined loads at operation. Thus, it is critical to study the high temperature mechanical and microstructure properties of such alloys for their structural integrity. The primary objective of this research work is to investigate the mechanical and microstructure properties of nickel-based ODS alloys produced by combined mechano-chemical bonding (MCB) and ball milling subjected to high temperature oxidation, which are expected to be applied for high temperature turbine coating with micro-channel cooling system. Stiffness response and microstructure evaluation of such alloy systems was studied along with their oxidation mechanism and structural integrity through thermal cyclic exposure. Another objective is to analyze the heat transfer of ODS alloy coatings with micro-channel cooling system using finite element analysis (FEA) to determine their feasibility as a stand-alone structural

  9. Superplasticity of nickel-based alloys with micro- and sub-microcrystalline structures

    SciTech Connect

    Valitov, V.A.; Bewlay, B.P.; Mukhtarov, S.K.; Kaibyshev, O.A.; Gigliotti, M.F.X.

    2000-07-01

    This paper describes the generation of micro- and sub-microcrystalline structures in two Ni-based alloys that are typically strengthened by phases, such as {gamma}{prime} and {gamma}{double_prime}+{delta}. The relationship between the superplastic behavior and microstructure is discussed. High strain deformation processing in the temperature range of 0.9T{sub m} to 0.6T{sub m} results in reduction of the initial coarse-grained structure (> 100 {micro}m) to a range of structures including microcrystalline (MC) (grain size < 10 {micro}m) and sub-microcrystalline (SMC) (grain size < 1 {micro}m) with increasing deformation. The influence of alloy chemistry and constituent phases on dynamic and static recrystallization is considered, and their effect on grain refinement is described. Low-temperature and high strain rate superplasticity can be observed in dispersion-strengthened alloys with SMC structures. it was established that in dispersion-hardened Ni alloys with SMC structures, superplasticity can be observed at temperatures 200--250 C lower than in alloys with MC structure.

  10. Interdiffusional effects between tungsten fibers and an iron-nickel-base alloy

    NASA Technical Reports Server (NTRS)

    Caulfield, T.; Bellows, R. S.; Tien, J. K.

    1985-01-01

    Tungsten fibers in the INCOLOY 903 alloy were annealed for over 100 hours at 1038 C and 1200 C. It was found that interdiffusion results in the formation of a reaction zone. SEM-EDS probe analysis showed that the chemistries across this zone were constant, suggesting the zone was a compound phase. The composition of the compound was estimated to be that of a mu-type phase. The local chemistry (in atomic percent) at the reaction zone/alloy matrix interface was found to be approximately 8 pct W, 1.2 pct Nb, 40 pct Fe, 14 pct Co, and 36 pct Ni. In addition, recrystallization was observed in both the remaining tungsten fiber and the nearby INCOLOY 903 matrix after annealing at 1200 C, but not at 1038 C. The results of this study suggest that reaction zone growth kinetics can be minimized by the reduction of Co and Fe and the increase of W in the matrix alloy.

  11. Growth Stresses in Thermally Grown Oxides on Nickel-Based Single-Crystal Alloys

    NASA Astrophysics Data System (ADS)

    Rettberg, Luke H.; Laux, Britta; He, Ming Y.; Hovis, David; Heuer, Arthur H.; Pollock, Tresa M.

    2016-03-01

    Growth stresses that develop in α-Al2O3 scale that form during isothermal oxidation of three Ni-based single crystal alloys have been studied to elucidate their role in coating and substrate degradation at elevated temperatures. Piezospectroscopy measurements at room temperature indicate large room temperature compressive stresses in the oxides formed at 1255 K or 1366 K (982 °C or 1093 °C) on the alloys, ranging from a high of 4.8 GPa for René N4 at 1366 K (1093 °C) to a low of 3.8 GPa for René N5 at 1255 K (982 °C). Finite element modeling of each of these systems to account for differences in coefficients of thermal expansion of the oxide and substrate indicates growth strains in the range from 0.21 to 0.44 pct at the oxidation temperature, which is an order of magnitude higher than the growth strains measured in the oxides on intermetallic coatings that are typically applied to these superalloys. The magnitudes of the growth strains do not scale with the parabolic oxidation rate constants measured for the alloys. Significant spatial inhomogeneities in the growth stresses were observed, due to (i) the presence of dendritic segregation and (ii) large carbides in the material that locally disrupts the structure of the oxide scale. The implications of these observations for failure during cyclic oxidation, fatigue cycling, and alloy design are considered.

  12. Corrosion of ferritic-martensitic steels and nickel-based alloys in supercritical water

    NASA Astrophysics Data System (ADS)

    Ren, Xiaowei

    The corrosion behavior of ferritic/martensitic (F/M) steels and Ni-based alloys in supercritical water (SCW) has been studied due to their potential applications in future nuclear reactor systems, fossil fuel power plants and waste treatment processes. 9˜12% chromium ferritic/martensitic steels exhibit good radiation resistance and stress corrosion cracking resistance. Ni-based alloys with an austenitic face-centered cubic (FCC) structure are designed to retain good mechanical strength and corrosion/oxidation resistance at elevated temperatures. Corrosion tests were carried out at three temperatures, 360°C, 500°C and 600°C, with two dissolved oxygen contents, 25 ppb and 2 ppm for up to 3000 hours. Alloys modified by grain refinement and reactive element addition were also investigated to determine their ability to improve the corrosion resistance in SCW. A duplex oxide structure was observed in the F/M steels after exposure to 25 ppb oxygen SCW, including an outer oxide layer with columnar magnetite grains and an inner oxide layer constituted of a mixture of spinel and ferrite phases in an equiaxed grain structure. An additional outermost hematite layer formed in the SCW-exposed samples when the oxygen content was increased to 2 ppm. Weight gain in the F/M steels increased with exposure temperatures and times, and followed parabolic growth kinetics in most of the samples. In Ni-based alloys after exposure to SCW, general corrosion and pitting corrosion were observed, and intergranular corrosion was found when exposed at 600°C due to formation of a local healing layer. The general oxide structure on the Ni-based alloys was characterized as NiO/Spinel/(CrxFe 1-x)2O3/(Fe,Ni). No change in oxidation mechanism was observed in crossing the critical point despite the large change in water properties. Corrosion resistance of the F/M steels was significantly improved by plasma-based yttrium surface treatment because of restrained outward diffusion of iron by the

  13. Influence of High-Current-Density Impulses on the Compression Behavior: Experiments with Iron and a Nickel-Based Alloy

    NASA Astrophysics Data System (ADS)

    Demler, E.; Gerstein, G.; Dalinger, A.; Epishin, A.; Rodman, D.; Nürnberger, F.

    2016-12-01

    Difficulties of processing of high strength and/or brittle materials by plastic deformation, e.g., by forging, require to develop new industrial technologies. In particular, the feasible deformation rates are limited for low-ductile metallic materials. For this reason, processes were investigated to improve the deformability in which electrical impulses are to be applied to lower the yield strength. However, owing to the impulse duration and low current densities, concomitant effects always occur, e.g., as a result of Joule heating. Current developments in power electronics allow now to transmit high currents as short pulses. By reducing the impulse duration and increasing the current density, the plasticity of metallic materials can be correspondingly increased. Using the examples of polycrystalline iron and a single-crystal, nickel-based alloy (PWA 1480), current advances in the development of methods for forming materials by means of high-current-density impulses are demonstrated. For this purpose, appropriate specimens were loaded in compression and, using novel testing equipment, subjected to a current strength of 10 kA with an impulse duration of 2 ms. For a pre-defined strain, the test results show a significant decrease in the compressive stress during the compression test and a significant change in the dislocation distribution following the current impulse treatment.

  14. The Effect of Stabilization Heat Treatments on the Tensile and Creep Behavior of an Advanced Nickel-Based Disk Alloy

    NASA Technical Reports Server (NTRS)

    Gayda, John

    2003-01-01

    As part of NASA s Advanced Subsonic Technology Program, a study of stabilization heat treatment options for an advanced nickel-base disk alloy, ME 209, was performed. Using a simple, physically based approach, the effect of stabilization heat treatments on tensile and creep properties was analyzed in this paper. Solutions temperature, solution cooling rate, and stabilization temperature/time were found to have a significant impact on tensile and creep properties. These effects were readily quantified using the following methodology. First, the effect of solution cooling rate was assessed to determine its impact on a given property. The as-cooled property was then modified by using two multiplicative factors which assess the impact of solution temperature and stabilization parameters. Comparison of experimental data with predicted values showed this physically based analysis produced good results that rivaled the statistical analysis employed, which required numerous changes in the form of the regression equation depending on the property and temperature in question. As this physically based analysis uses the data for input, it should be noted that predictions which attempt to extrapolate beyond the bounds of the data must be viewed with skepticism. Future work aimed at expanding the range of the stabilization/aging parameters explored in this study would be highly desirable, especially at the higher solution cooling rates.

  15. Influence of High-Current-Density Impulses on the Compression Behavior: Experiments with Iron and a Nickel-Based Alloy

    NASA Astrophysics Data System (ADS)

    Demler, E.; Gerstein, G.; Dalinger, A.; Epishin, A.; Rodman, D.; Nürnberger, F.

    2017-01-01

    Difficulties of processing of high strength and/or brittle materials by plastic deformation, e.g., by forging, require to develop new industrial technologies. In particular, the feasible deformation rates are limited for low-ductile metallic materials. For this reason, processes were investigated to improve the deformability in which electrical impulses are to be applied to lower the yield strength. However, owing to the impulse duration and low current densities, concomitant effects always occur, e.g., as a result of Joule heating. Current developments in power electronics allow now to transmit high currents as short pulses. By reducing the impulse duration and increasing the current density, the plasticity of metallic materials can be correspondingly increased. Using the examples of polycrystalline iron and a single-crystal, nickel-based alloy (PWA 1480), current advances in the development of methods for forming materials by means of high-current-density impulses are demonstrated. For this purpose, appropriate specimens were loaded in compression and, using novel testing equipment, subjected to a current strength of 10 kA with an impulse duration of 2 ms. For a pre-defined strain, the test results show a significant decrease in the compressive stress during the compression test and a significant change in the dislocation distribution following the current impulse treatment.

  16. Alloying-Element Loss during High-Temperature Processing of a Nickel-Base Superalloy (Preprint)

    DTIC Science & Technology

    2013-01-01

    content at the free surface (in counts per second per nano -amp of beam current) gave insight into the relative degree of surface oxidation (Table I...15. SUBJECT TERMS heat treatment, oxidation , evaporation, alloy loss, superalloys 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF ABSTRACT...a 15-minute heat treatment at 1408 K (1135C). The coarse, equiaxed grains are gamma, the medium- size black particles are primary gamma-prime

  17. Nickel-based Gadolinium Alloy for Neutron Adsorption Application in Ram Packages

    SciTech Connect

    Gregg Wachs; James Sterbentz; William Hurt; P. E. McConnell; C. V. Robino; F. Tovesson; T. S. Hill

    2007-10-01

    Neutron transmission experiments were performed on samples of an advanced nickel-chromium-molybdenum-gadolinium (Ni-Cr-Mo-Gd) neutron absorber alloy and chromium-nickel (Cr-Ni) stainless steel, modified by the addition of boron. The primary purpose of the experiments was to demonstrate the thermal neutron absorbing capability of the materials at specific gadolinium and boron dopant levels. The Ni-Cr-Mo-Gd alloy is envisioned to be deployed for criticality control of highly enriched U.S. Department of Energy (DOE)-owned spent nuclear fuel (SNF). For these transmission experiments, test samples were fabricated with 0.0, 1.58 and 2.1 wt% natural gadolinium dispersed in a Ni-Cr-Mo base alloy and 1.16 wt% boron in stainless steel. The transmission experiments were successfully carried out at the Los Alamos Neutron Science Center (LANSCE). Measured data from the neutron transmission experiments were compared to calculated results derived from a simple exponential transmission formula using total neutron cross sections. Excellent agreement between the measured and calculated results demonstrated the expected strong thermal absorption capability of the gadolinium and boron elements and in addition, verified the measured elemental composition of the Ni-Cr-Mo-Gd alloy and borated stainless steel test samples. The good agreement also indirectly confirmed that the size and distribution of the gadolinium in both the hot-top (as-cast) and Ni-Cr-Mo-Gd converted to plate was not a discriminator related to neutron absorption. Moreover, the Evaluated Nuclear Data File (ENDF VII) total neutron cross section data were accurate.

  18. Nickel-based (Ni-Cr and Ni-Cr-Be) alloys used in dental restorations may be a potential cause for immune-mediated hypersensitivity.

    PubMed

    Lu, Yin; Chen, Weiqing; Ke, Wei; Wu, Shaohua

    2009-11-01

    Although nickel-based (Ni-Cr and Ni-Cr-Be) alloy prothesis is widely used in orthodontics, its potential biologic hazards, hypersensitivity in particular, are still uncertain as yet. And only a few studies in vivo have considered the biocompatibility. However, several case reports show adverse effects of immunologic alterations, such as urticaria, respiratory disease, nickel contact dermatitis, microscopic hematuria and proteinuria, and even exacerbated to hepatocyte injury and renal injury. So nickel-based alloy used in dental restorations may be a potential cause for immune-mediated hypersensitivity. The metal surface would occur electrochemical corrosion as metal edge of porcelain-fused-to-nichrome crown exposed to oral cavity rich in electrolytes after restoration, and metal ion would release to oral cavity then come into contact with cells and tissues in the immediate environment, or be distributed throughout the body, mainly to the intestine canal. Once these ions are not biocompatible, the human system may be injured (toxicity and risk of sensitization) if they are absorbed in sufficient quantity. Thus, it is necessary to determine the long-term biocompatibility properties of nickel-based alloy, reduce sensitization, and grasp the information of individual differences in the appearance of adverse reactions in further research.

  19. Lubricating Properties of Ceramic-Bonded Calcium Fluoride Coatings on Nickel-Base Alloys from 75 to 1900 deg F

    NASA Technical Reports Server (NTRS)

    Sliney, Harold E.

    1962-01-01

    The endurance life and the friction coefficient of ceramic-bonded calcium fluoride (CaF2) coatings on nickel-base alloys were determined at temperatures from 75 F to 1900 F. The specimen configuration consisted of a hemispherical rider (3/16-in. rad.) sliding against the flat surface of a rotating disk. Increasing the ambient temperature (up to 1500 F) or the sliding velocity generally reduced the friction coefficient and improved coating life. Base-metal selection was critical above 1500 F. For instance, cast Inconel sliding against coated Inconel X was lubricated effectively to 1500 F, but at 1600 F severe blistering of the coatings occurred. However, good lubrication and adherence were obtained for Rene 41 sliding against coated Rene 41 at temperatures up to 1900 F; no blisters developed, coating wear life was fairly good, and the rider wear rate was significantly lower than for the unlubricated metals. Friction coefficients were 0.12 at 1500 F, 0.15 at 1700 F, and 0.17 at 1800 F and 1900 F. Because of its ready availability, Inconel X appears to be the preferred substrate alloy for applications in which the temperature does not exceed 1500 F. Rene 41 would have to be used in applications involving higher temperatures. Improved coating life was derived by either preoxidizing the substrate metals prior to the coating application or by applying a very thin (less than 0.0002 in.) burnished and sintered overlay to the surface of the coating. Preoxidation did not affect the friction coefficient. The overlay generally resulted in a higher friction coefficient than that obtained without the overlay. The combination of both modifications resulted in longer coating life and in friction coefficients intermediate between those obtained with either modification alone.

  20. The Crystal Structure at Room Temperature of Six Cast Heat-Resisting Alloys

    NASA Technical Reports Server (NTRS)

    Rosenbaum, Burt M.

    1947-01-01

    The crystal structures of alloys 61, X-40,X-50, 422-19, 6059, and Vitallium, derived from x-ray diffraction, are discussed. The alloys have been, or are being considered for use in gas turbine applications. The predominant phase was a solid solution of the face centered cubic type of the principal constituent elements.The lattice parameters were found to be between 3.5525 and 3.5662.

  1. Development of an Advanced Carbide Cutting Tool for Nickel-based Alloy Machining

    DTIC Science & Technology

    2006-08-28

    Inconel 718 utilizing state-of-the-market and state-of-the-art methods. The goal of increasing machining productivity by 40% was achieved with the...project is turning of Inconel 718 alloy. 1.3 Funding The total NCDMM funding for the project was $150,000 ($120,000 for labor and $30,000 for workpiece...tasks Task 1: Review current Inconel machining practice Task 2: Establish the current state of the art in Inconel 718 turning  Establish baseline data

  2. Establishment of a Plasma Melting Manufacturing Process for Production of Nickel-Base Alloys.

    DTIC Science & Technology

    1975-05-01

    surrounding the arc with cold walls capable of wi thstanc’ing high heat flux and/or surrounding the arc with a cold liquid or gas. The gas is forced to flow...considerations, contractural obligations, or notice on a specific document. This final report was submitted by Carnegie-Mellon Institute of Research...argon gas plasmarc has been shown to be a useful high heat source for melt-consolidatm i of super alloy and types of scrap including reactive metal

  3. Rupture Strength of Several Nickel-base Alloys in Sheet Form

    NASA Technical Reports Server (NTRS)

    Dance, James H; Clauss, Francis J

    1957-01-01

    The 100-hour rupture strengths of Inconel X, Inconel 700, Incoloy 901, Refractaloy 26, and R-235 at 1200 and 1350 F. in both the annealed and heat-treated conditions were determined. Inconel 700 had the highest rupture strength at both temperatures; Incoloy 901 was second strongest at 1200 F, and R-235 second strongest at 1350 F. With the exception of Incoloy 901, ductility was low. Photomicrographs show that fractures are through the grain boundaries. Results are compared with published data for other sheet alloys and bar stock.

  4. Transient liquid phase bonding of titanium-, iron- and nickel-based alloys

    NASA Astrophysics Data System (ADS)

    Rahman, A. H. M. Esfakur

    The operating temperature of land-based gas turbines and jet engines are ever-increasing to increase the efficiency, decrease the emissions and minimize the cost. Within the engines, complex-shaped parts experience extreme temperature, fatigue and corrosion conditions. Ti-based, Ni-based and Fe-based alloys are commonly used in gas turbines and jet engines depending on the temperatures of different sections. Although those alloys have superior mechanical, high temperature and corrosion properties, severe operating conditions cause fast degradation and failure of the components. Repair of these components could reduce lifecycle costs. Unfortunately, conventional fusion welding is not very attractive, because Ti reacts very easily with oxygen and nitrogen at high temperatures, Ni-based superalloys show heat affected zone (HAZ) cracking, and stainless steels show intergranular corrosion and knife-line attack. On the other hand, transient liquid phase (TLP) bonding method has been considered as preferred joining method for those types of alloys. During the initial phase of the current work commercially pure Ti, Fe and Ni were diffusion bonded using commercially available interlayer materials. Commercially pure Ti (Ti-grade 2) has been diffusion bonded using silver and copper interlayers and without any interlayer. With a silver (Ag) interlayer, different intermetallics (AgTi, AgTi2) appeared in the joint centerline microstructure. While with a Cu interlayer eutectic mixtures and Ti-Cu solid solutions appeared in the joint centerline. The maximum tensile strengths achieved were 160 MPa, 502 MPa, and 382 MPa when Ag, Cu and no interlayers were used, respectively. Commercially pure Fe (cp-Fe) was diffusion bonded using Cu (25 m) and Au-12Ge eutectic interlayer (100 microm). Cu diffused predominantly along austenite grain boundaries in all bonding conditions. Residual interlayers appeared at lower bonding temperature and time, however, voids were observed in the joint

  5. Laser cladding of nickel-based alloy coatings on copper substrates

    NASA Astrophysics Data System (ADS)

    Balu, Prabu; Rea, Edward; Deng, Justin

    2015-07-01

    The wear resistance of high-value copper components used in the metal casting, automotive, aerospace and electrical equipment industries can be improved by applying nickel (Ni)-based coatings through laser cladding. A high-power diode laser array providing continuous power levels up to 10 kilowatts with beam-shaping optics providing a rectangular focal region of various dimensions was used to deposit Ni-based alloy coatings with controlled thickness ranging from 0.3 mm to 1.6 mm in a single pass on copper (Cu) substrates. Slotted powder feeding plates with various discrete widths delivered uniform streams of powdered metal particles entrained in a carrier gas, matching the selected focal spot dimensions. To enhance laser beam coupling with the substrate and to avoid defects such as cracks, delamination and porosity, Cu substrates were preheated to a temperature of 300°C. The effect of heat input on microstructure of the cladding and extent of the heat-affected zone (HAZ) was evaluated using optical microscopy and scanning electron microscopy. Excessive heat input with longer interaction time increased dilution, porosity and expanded HAZ that significantly reduced the hardness of both the clad and the Cu substrates. Average microhardness of the Ni-C-B-Si-W alloy coating was 572 HV, which was almost 7 times greater than the hardness of the Cu substrate (84 HV).

  6. Multiphase wide gap braze alloys for the repair of nickel-base superalloy turbine components: Development and characterization

    NASA Astrophysics Data System (ADS)

    Nelson, Scott David

    Gas turbine components made of nickel-base superalloys experience cracking after service in extreme environments. As these cracks can be wide, brazing or fusion welding is typically used to repair them. Properly designed and applied, brazing filler metal will help extend the useful life of damaged turbine components. During repair of defective OEM parts, brazing is also considered, provided that proper filler metals with enhanced ductility and improved resistance to low-cycle fatigue are available. This research strives to develop the brazing technique and alloys to achieve a repair with acceptable mechanical properties. Additionally, the effects of silicon and boron, as fast diffusing and melting point suppressing elements on the braze microstructure and mechanical properties were examined in detail to help guide future alloy development. Three commercially available "low-temperature" brazing powders were mixed with an additive superalloy powder to prepare a series of filler metals for wide gap brazing used to repair OEM gas turbine components. BNi-2 (Ni-7Cr-4.2Si-3B-3Fe), BNi-5 (Ni-19Cr-10Si) and BNi-9 (Ni-15Cr-3.5B) were mixed with MARM247 (Ni-10W-10Co-8.25Cr-5.5Al-3Ta-1Ti-0.7Mo-0.5Fe-0.015B) at ratios of 40, 50, and 60 wt. pct. creating a total of nine experimental filler alloys. The brazes were applied to a 0.06 inch gap in a Rene 108(TM) substrate for mechanical and microstructural analysis. The wettability and flow of each of the experimental alloys were analyzed to determine the required brazing temperature through isothermal spreadability experiments. Bend testing was performed on brazed joints to determine their mechanical properties and maximum angular deflection. The metallurgical driving factors, such as solidification behavior and compositional effects, were analyzed to correlate the resulting microstructural constituents to the mechanical properties developed through experimentation. It was found that because of the solid solubility of silicon into

  7. Tensile deformation behavior of spray-deposited FVS0812 heat-resistant aluminum alloy sheet at elevated temperatures

    SciTech Connect

    Yan Qiqi; Fu Dingfa . E-mail: Fudingfa69@163.com; Deng Xuefeng; Zhang Hui; Chen Zhenhua

    2007-06-15

    The tensile deformation behavior of spray deposited FVS0812 heat-resistant aluminum alloy sheet was studied by uniaxial tension tests at temperatures ranging from 250 deg. C to 450 deg. C and strain rates from 0.001 to 0.1 s{sup -1}. The associated fracture surfaces were examined by scanning electron microscopy (SEM). The results show that the degree of work-hardening increases with decreasing temperature, and exhibits a small decrease with increasing strain rate; the strain rate sensitivity exponent increases with increasing temperature. The flow stress increases with increasing strain rate but decreases with increasing temperature. The total elongations to fracture increase not only with increasing temperature, but also with increasing strain rate, which is in marked contrast with the normal inverse dependence of elongation on the strain rate exhibited by conventional aluminum alloy sheets. The SEM fracture analysis indicates that the dependence of elongation on the strain rate may be due to the presence of a transition from plastic instability at lower strain rates to stable deformation at higher strain rates for fine-grained materials produced by spray deposition.

  8. The codeposition of chromium and aluminum on nickel-based alloys by pack cementation

    NASA Astrophysics Data System (ADS)

    Stinner, Charles Paul

    Several variables of the pack cementation process were studied to determine their effect on the codeposition of chromium and aluminum on Ni270 and PWA1484. Specifically, the amount and composition of the master alloy (95Cr 5Al and 90Cr 10Al) and activator (NHsb4Cl and CrClsb2) were varied to determine their effect on the composition of the coatings produced. It was found that for coatings on Ni270, three deposition regimes exist, aluminizing, chromizing, and codepositing, which are produced by specific combinations of these variables. The conditions used to produce these coatings are summarized in the form of deposition maps. Corresponding coatings were also produced using PWA1484 as the substrate. In order to elucidate the effect of the amount of master alloy and the composition of the activator, several pack compositions were studied as a function of time. The pack composition as a function of coating time and pack position relative to the sample surface was studied by vacuum impregnating the pack and sample in epoxy resin and analyzing individual particles by microprobe analysis. It was found that decreasing the amount of master alloy increases the overall rate of depletion of aluminum from the pack, which leads to an increase in chromium deposition. An aluminum depletion zone was formed adjacent to the sample at short times for all conditions studied, and was thus not a function of the pack variables studied. Use of CrClsb2 as the activator led to a decrease in the depletion of aluminum relative to NHsb4Cl activated packs containing the same amount of master alloy, which was found to be due to the condensed nature of the CrClsb2 activator. Equilibrium thermodynamic calculations were used to support the claims of this study. Three types of coatings on PWA1484, an aluminide, chromide, and codeposited, were developed and evaluated for oxidation and corrosion resistance. Two industrial coatings, PWA73 and PWA70/73, were also evaluated for comparison. The conditions

  9. Fiber laser cladding of nickel-based alloy on cast iron

    NASA Astrophysics Data System (ADS)

    Arias-González, F.; del Val, J.; Comesaña, R.; Penide, J.; Lusquiños, F.; Quintero, F.; Riveiro, A.; Boutinguiza, M.; Pou, J.

    2016-06-01

    Gray cast iron is a ferrous alloy characterized by a carbon-rich phase in form of lamellar graphite in an iron matrix while ductile cast iron presents a carbon-rich phase in form of spheroidal graphite. Graphite presents a higher laser beam absorption than iron matrix and its morphology has also a strong influence on thermal conductivity of the material. The laser cladding process of cast iron is complicated by its heterogeneous microstructure which generates non-homogeneous thermal fields. In this research work, a comparison between different types of cast iron substrates (with different graphite morphology) has been carried out to analyze its impact on the process results. A fiber laser was used to generate a NiCrBSi coating over flat substrates of gray cast iron (EN-GJL-250) and nodular cast iron (EN-GJS-400-15). The relationship between processing parameters (laser irradiance and scanning speed) and geometry of a single laser track was examined. Moreover, microstructure and composition were studied by Scanning Electron Microscopy (SEM), Energy Dispersive X-Ray Spectroscopy (EDS) and X-Ray Diffraction (XRD). The hardness and elastic modulus were analyzed by means of micro- and nanoindentation. A hardfacing coating was generated by fiber laser cladding. Suitable processing parameters to generate the Ni-based alloy coating were determined. For the same processing parameters, gray cast iron samples present higher dilution than cast iron samples. The elastic modulus is similar for the coating and the substrate, while the Ni-based coating obtained presents a significantly superior hardness than cast iron.

  10. Selection and Evaluation of Heat-Resistant Alloys for Planar SOFC Interconnect Applications

    SciTech Connect

    Yang, Z Gary; Weil, K. Scott; Paxton, Dean M.; Stevenson, Jeffry W.

    2002-11-21

    Over the past several years, the steady reduction in SOFC operating temperatures to the intermediate range of 700~850oC [1] has made it feasible for lanthanum chromite to be supplanted by metals or alloys as the interconnect materials. Compared to doped lanthanum chromite, metals or alloys offer significantly lower raw material and fabrication costs. However, to be a durable and reliable, a metal or alloy has to satisfy several functional requirements specific to the interconnect under SOFC operating conditions. Specifically, the interconnect metal or alloy should possess the following properties: (i) Good surface stability (resistance to oxidation, hot corrosion, and carburization) in both cathodic (air) and anodic (fuel) atmospheres; (ii) Thermal expansion matching to the ceramic PEN (positive cathode-electrolyte-negative anode) and seal materials (as least for a rigid seal design); (iii) High electrical conductivity through both the bulk material and in-situ formed oxide scales; (iv) Bulk and interfacial thermal mechanical reliability and durability at the operating temperature; (v) Compatibility with other materials in contact with interconnects such as seals and electrical contact materials.

  11. Development of improved low-strain creep strength in Cabot alloy R-41 sheet. [nickel base sheet alloy for reentry shielding

    NASA Technical Reports Server (NTRS)

    Rothman, M. F.

    1984-01-01

    The feasibility of improving the low-strain creep properties of a thin gauge nickel base sheet alloy through modified heat treatment or through development of a preferred crystal-lographic texture was investigated. The basic approach taken to improve the creep strength of the material by heat treatment was to increase grain size by raising the solution treatment temperature for the alloy to the range of 1420 K to 1475 K (2100 F to 2200 F). The key technical issue involved was maintenance of adequate tensile ductility following the solutioning of M6C primary carbides during the higher temperature solution treatment. The approach to improve creep properties by developing a sheet texture involved varying both annealing temperatures and the amount of prior cold work. Results identified a heat treatment for alloy R-14 sheet which yields a substantial creep-life advantage at temperatures above 1090 K (1500 F) when compared with material given the standard heat treatment. At the same time, this treatment provides reasonable tensile ductility over the entire temperature range of interest. The mechanical properties of the material given the new heat treatment are compared with those for material given the standard heat treatment. Attempts to improve creep strength by developing a sheet texture were unsuccessful.

  12. Effect of the Fine-Grained Structure on the Fatigue Properties of the Heat-Resistant Nickel-Iron Alloy Inconel 718

    NASA Astrophysics Data System (ADS)

    Mukhtarov, Sh. Kh.; Shakhov, R. V.

    2015-10-01

    It is well known that ultrafine-grained nickel alloys with average grain sizes d = 0.1-1 μm possess improved hot workability and can be used for superplastic forming or rolling. However, microstructure refinement can worsen some performance characteristics of the alloy, for example, heat-resistant or fatigue properties. In the present work, fatigue characteristics of the fine-grained alloy Inconel 718 are investigated. Ultrafine-grained alloys with average grain sizes d = 0.1-1 μm were manufactured by multiple forging with stage-by-stage deformation temperature decrease. During standard heat treatment of the alloy performed to obtain the desired properties, the γ-grain size was controlled by precipitations of δ-phase particles along the boundaries. Results of low-cycle fatigue tests of the fine-grained alloy at room and elevated temperatures are compared with the properties of the coarse-grained alloy.

  13. Online monitoring of thermo-cycles and its correlation with microstructure in laser cladding of nickel based super alloy

    NASA Astrophysics Data System (ADS)

    Muvvala, Gopinath; Patra Karmakar, Debapriya; Nath, Ashish Kumar

    2017-01-01

    Laser cladding, basically a weld deposition technique, is finding applications in many areas including surface coatings, refurbishment of worn out components and generation of functionally graded components owing to its various advantages over conventional methods like TIG, PTA etc. One of the essential requirements to adopt this technique in industrial manufacturing is to fulfil the increasing demand on product quality which could be controlled through online process monitoring and correlating the signals with the mechanical and metallurgical properties. Rapid thermo-cycle i.e. the fast heating and cooling rates involved in this process affect above properties of the deposited layer to a great extent. Therefore, the current study aims to monitor the thermo-cycles online, understand its variation with process parameters and its effect on different quality aspects of the clad layer, like microstructure, elemental segregations and mechanical properties. The effect of process parameters on clad track geometry is also studied which helps in their judicious selection to deposit a predefined thickness of coating. In this study Inconel 718, a nickel based super alloy is used as a clad material and AISI 304 austenitic steel as a substrate material. The thermo-cycles during the cladding process were recorded using a single spot monochromatic pyrometer. The heating and cooling rates were estimated from the recorded thermo-cycles and its effects on microstructures were characterised using SEM and XRD analyses. Slow thermo-cycles resulted in severe elemental segregations favouring Laves phase formation and increased γ matrix size which is found to be detrimental to the mechanical properties. Slow cooling also resulted in termination of epitaxial growth, forming equiaxed grains near the surface, which is not preferred for single crystal growth. Heat treatment is carried out and the effect of slow cooling and the increased γ matrix size on dissolution of segregated elements in

  14. The Corrosion and Corrosion Fatigue Behavior of Nickel Based Alloy Weld Overlay and Coextruded Claddings

    NASA Astrophysics Data System (ADS)

    Stockdale, Andrew

    The use of low NOx boilers in coal fired power plants has resulted in sulfidizing corrosive conditions within the boilers and a reduction in the service lifetime of the waterwall tubes. As a solution to this problem, Ni-based weld overlays are used to provide the necessary corrosion resistance however; they are susceptible to corrosion fatigue. There are several metallurgical factors which give rise to corrosion fatigue that are associated with the localized melting and solidification of the weld overlay process. Coextruded coatings offer the potential for improved corrosion fatigue resistance since coextrusion is a solid state coating process. The corrosion and corrosion fatigue behavior of alloy 622 weld overlays and coextruded claddings was investigated using a Gleeble thermo-mechanical simulator retrofitted with a retort. The experiments were conducted at a constant temperature of 600°C using a simulated combustion gas of N2-10%CO-5%CO2-0.12%H 2S. An alternating stress profile was used with a minimum tensile stress of 0 MPa and a maximum tensile stress of 300 MPa (ten minute fatigue cycles). The results have demonstrated that the Gleeble can be used to successfully simulate the known corrosion fatigue cracking mechanism of Ni-based weld overlays in service. Multilayer corrosion scales developed on each of the claddings that consisted of inner and outer corrosion layers. The scales formed by the outward diffusion of cations and the inward diffusion of sulfur and oxygen anions. The corrosion fatigue behavior was influenced by the surface finish and the crack interactions. The initiation of a large number of corrosion fatigue cracks was not necessarily detrimental to the corrosion fatigue resistance. Finally, the as-received coextruded cladding exhibited the best corrosion fatigue resistance.

  15. Structural evaluation of a nickel base super alloy metal foam via NDE and finite element

    NASA Astrophysics Data System (ADS)

    Abdul-Aziz, Ali; Abumeri, G.; Garg, Mohit; Young, P. G.

    2008-03-01

    Cellular materials are known to be useful in the application of designing light but stiff structures. This applies to various components used in various industries such as rotorcraft blades, car bodies or portable electronic devices. Structural application of the metal foam is typically confined to light weight sandwich panels, made up of thin solid face sheets and a metallic foam core. The resulting high-stiffness structure is lighter than that constructed only out of the solid metal material. The face sheets carry the applied in-plane and bending loads and the role of the foam core is separate the face sheets to carry some of the shear stresses, while remaining integral with the face sheet. Many challenges relating to the fabrication and testing of these metal foam panels continue to exist due to some mechanical properties falling short of their theoretical potential. Hence in this study, a detailed three dimensional foam structure is generated using series of 2D Computer Tomography (CT) scans, on Haynes 25 metal foam. Series of the 2D images are utilized to construct a high precision solid model including all the fine details within the metal foam as detected by the CT scanning technique. Subsequently, a finite element analysis is then performed on an as fabricated metal foam microstructures to evaluate the foam structural durability and behavior under tensile and compressive loading conditions. The analysis includes a progressive failure analysis (PFA) using GENOA code to further assess the damage initiation, propagation, and failure. The open cell metal foam material is a cobalt-nickel-chromium-tungsten alloy that combines excellent high-temperature strength with good resistance to oxidizing environments up to 1800 °F (980 °C) for prolonged exposures. The foam is formed by a powder metallurgy process with an approximate 100 pores per inch (PPI).

  16. Tungsten alloyed with rhenium as an advanced material for heat-resistant silicon ICs interconnects

    NASA Astrophysics Data System (ADS)

    Belov, A. N.; Chaplygin, Yu. A.; Golishnikov, A. A.; Kostyukov, D. A.; Putrya, M. G.; Safonov, S. O.; Shevyakov, V. I.

    2016-12-01

    This paper presents the results of comparative analysis of the electrical and mechanical characteristics of the tungsten and tungsten alloyed with rhenium films deposited on silicon, from the point of view of their use as interconnects in silicon ICs. W and W (Re-5%) alloyed with rhenium films were made by magnetron deposition. Sheet resistivity for W and W (Re- 5%) was 13 and 27 μOhm·cm respectively. Elemental composition the formed films was examined by Auger spectroscopy. To investigate the electromigration resistance of the conductors a methodology based on the accelerated electromigration testing at constant temperature was used. A comparative analysis of the mechanical stresses carried out in the W and W(Re - 5%) films. For this purpose was applied non-destructive method for optical laser scanning. At the same time, these films explored their ability of adhesion to silicon and silicon oxide. It is shown that the pull force of the W(Re - 5%) films was 1500 G/mm2, of the W films 700 G/mm2

  17. Effects of alloy composition on cyclic flame hot-corrosion attack of cast nickel-base superalloys at 900 deg C

    NASA Technical Reports Server (NTRS)

    Deadmore, D. L.

    1984-01-01

    The effects of Cr, Al, Ti, Mo, Ta, Nb, and W content on the hot corrosion of nickel base alloys were investigated. The alloys were tested in a Mach 0.3 flame with 0.5 ppmw sodium at a temperature of 900 C. One nondestructive and three destructive tests were conducted. The best corrosion resistance was achieved when the Cr content was 12 wt %. However, some lower-Cr-content alloys ( 10 wt%) exhibited reasonable resistance provided that the Al content alloys ( 10 wt %) exhibited reasonable resistance provided that the Al content was 2.5 wt % and the Ti content was Aa wt %. The effect of W, Ta, Mo, and Nb contents on the hot-corrosion resistance varied depending on the Al and Ti contents. Several commercial alloy compositions were also tested and the corrosion attack was measured. Predicted attack was calculated for these alloys from derived regression equations and was in reasonable agreement with that experimentally measured. The regression equations were derived from measurements made on alloys in a one-quarter replicate of a 2(7) statistical design alloy composition experiment. These regression equations represent a simple linear model and are only a very preliminary analysis of the data needed to provide insights into the experimental method.

  18. Influence of surface modifications on pitting corrosion behavior of nickel-base alloy 718. Part 1: Effect of machine hammer peening

    SciTech Connect

    2013-12-01

    The effect of surface modifications induced by machine hammer peening on pitting corrosion behavior of nickel-base alloy 718 in a 3.5 wt.% NaCl solution is investigated. Severe work hardening and high compressive residual stress are generated with surface smoothing and microstructure evolution in terms of formation of nano-grains and nano-twins in the near surface region after machine hammer peening. Electrochemical tests results show that machine hammer peening has a beneficial influence on the corrosion resistance, indicated by a significant increase of the critical pitting potential (+134 mV) accompanied with lower corrosion current density and higher polarization resistance.

  19. Heat Treatment Development for a Rapidly Solidified Heat Resistant Cast Al-Si Alloy

    NASA Astrophysics Data System (ADS)

    Kasprzak, W.; Chen, D. L.; Shaha, S. K.

    2013-07-01

    Existing heat treatment standards do not properly define tempers for thin-walled castings that solidified with high solidification rates. Recently emerged casting processes such as vacuum high pressure die casting should not require long solution treatment times due to the fine microstructures arising from rapid solidification rates. The heat treatment studies involving rapidly solidified samples with secondary dendrite arm spacing between 10 and 35 μm were conducted for solution times between 30 min and 9 h and temperatures of 510 and 525 °C and for various aging parameters. The metallurgical analysis revealed that an increase in microstructure refinement could enable a reduction of solution time up to 88%. Solution treatment resulted in the dissolution of Al2Cu and Al5Mg8Si6Cu2, while Fe- and TiZrV-based phases remained partially in the microstructure. The highest strength of approximately 351 ± 9.7 and 309 ± 3.4 MPa for the UTS and YS, respectively, was achieved for a 2-step solution treatment at 510 and 525 °C in the T6 peak aging conditions, i.e., 150 °C for 100 h. The T6 temper did not yield dimensionally stable microstructure since exceeding 250 °C during in-service operation could result in phase transformation corresponding to the over-aging reaction. The microstructure refinement had a statistically stronger effect on the alloy strength than the increase in solutionizing time. Additionally, thermal analysis and dilatometer results were presented to assess the dissolution of phases during solution treatment, aging kinetics as well as dimensional stability.

  20. Brushing-Induced Surface Roughness of Two Nickel Based Alloys and a Titanium Based Alloy: A Comparative Study - In Vitro Study

    PubMed Central

    Acharya, B L Guruprasanna; Nadiger, Ramesh; Shetty, Bharathraj; Gururaj, G; Kumar, K Naveen; Darshan, D D

    2014-01-01

    be given to the selection of the toothbrushes and toothpastes with the medium abrasives in patients with these restorations. How to cite the article: Acharya BL, Nadiger R, Shetty B, Gururaj G, Kumar KN, Darshan DD. Brushing induced surface roughness of two nickel based alloys and a titanium based alloy: A comparative study - In vitro study. J Int Oral Health 2014;6(3):36-49. PMID:25083031

  1. Physics-based simulation modeling and optimization of microstructural changes induced by machining and selective laser melting processes in titanium and nickel based alloys

    NASA Astrophysics Data System (ADS)

    Arisoy, Yigit Muzaffer

    Manufacturing processes may significantly affect the quality of resultant surfaces and structural integrity of the metal end products. Controlling manufacturing process induced changes to the product's surface integrity may improve the fatigue life and overall reliability of the end product. The goal of this study is to model the phenomena that result in microstructural alterations and improve the surface integrity of the manufactured parts by utilizing physics-based process simulations and other computational methods. Two different (both conventional and advanced) manufacturing processes; i.e. machining of Titanium and Nickel-based alloys and selective laser melting of Nickel-based powder alloys are studied. 3D Finite Element (FE) process simulations are developed and experimental data that validates these process simulation models are generated to compare against predictions. Computational process modeling and optimization have been performed for machining induced microstructure that includes; i) predicting recrystallization and grain size using FE simulations and the Johnson-Mehl-Avrami-Kolmogorov (JMAK) model, ii) predicting microhardness using non-linear regression models and the Random Forests method, and iii) multi-objective machining optimization for minimizing microstructural changes. Experimental analysis and computational process modeling of selective laser melting have been also conducted including; i) microstructural analysis of grain sizes and growth directions using SEM imaging and machine learning algorithms, ii) analysis of thermal imaging for spattering, heating/cooling rates and meltpool size, iii) predicting thermal field, meltpool size, and growth directions via thermal gradients using 3D FE simulations, iv) predicting localized solidification using the Phase Field method. These computational process models and predictive models, once utilized by industry to optimize process parameters, have the ultimate potential to improve performance of

  2. Microstructure-mechanical property relationships in transient liquid phase bonded nickel-based superalloys and iron-based ODS alloys

    NASA Astrophysics Data System (ADS)

    Aluru, Sreenivasa Charan Rajeev

    The research work presented here discusses the microstructure-mechanical property relationships in wide gap transient liquid phase (TLP) bonds, between the single crystal nickel-base superalloy CMSX-4 and two polycrystalline superalloys, IN 738 and IN 939, using wide-gap style composite interlayers. Fabrication of complicated geometries and successful repair development of gas turbine engine components made of superalloys requires a high performance metallurgical joining technique and a complete understanding of microstructure-mechanical property relationships. A number of joining processes have been investigated, but all of them have significant disadvantages that limit their ability to produce sound joints. TLP bonding has proved to be a successful method and is the most preferred joining method for nickel-based superalloys, with microstructures and compositions of the joint similar to that of the bulk substrates resulting in mechanical properties close to that of the parent metal. The current joining process used two proprietary wide-gap style composite interlayers, Niflex-110 and Niflex-115, consisting of a nickel-based core with boron-rich surfaces, and a conventional rapidly solidified metallic glass foil interlayer BNi-3 was chosen for comparison. When composite interlayers were employed, competition between wetting of the faying surfaces and formation of the eutectic along the grain boundaries was observed to lead to non-bonded regions at the faying surfaces, unless a boron-rich interlayer was employed. Composite interlayers resulted in the suppression of bondline boride formation. With the exception of this competition, adequate wetting of the substrates occurred for all interlayers. Two factors dominated the room temperature mechanical properties of the wide-gap bonds. The first was the extent of gamma-prime formation at the bondline. Results from shear testing and fractography of the bonds indicated ductile shear failure at the bondline. This was due to

  3. Development of Simultaneous Corrosion Barrier and Optimized Microstructure in FeCrAl Heat-Resistant Alloy for Energy Applications. Part 1: The Protective Scale

    NASA Astrophysics Data System (ADS)

    Pimentel, G.; Aranda, M. M.; Chao, J.; González-Carrasco, J. L.; Capdevila, C.

    2015-09-01

    Coarse-grained Fe-based oxide dispersion-strengthened (ODS) steels are a class of advanced materials for combined cycle gas turbine systems to deal with operating temperatures and pressures of around 1100°C and 15-30 bar in aggressive environments, which would increase biomass energy conversion efficiencies up to 45% and above. This two-part paper reports the possibility of the development of simultaneous corrosion barrier and optimized microstructure in a FeCrAl heat-resistant alloy for energy applications. The first part reports the mechanism of generating a dense, self-healing α-alumina layer by thermal oxidation, during a heat treatment that leads to a coarse-grained microstructure with a potential value for high-temperature creep resistance in a FeCrAl ODS ferritic alloy, which will be described in more detail in the second part.

  4. Deformation mechanisms and strain storage during forging of powder-metallurgy nickel-base turbine disk alloy

    NASA Astrophysics Data System (ADS)

    Tu, Wen J.

    Nickel-based superalloys account for 50% of the total weight of high temperature gas turbine engines. Increasing the lifespan and temperature capabilities of superalloy turbine blades and disks can significantly increase the efficiency and cost of the engines. The properties of superalloy disk materials, including strength and fatigue resistance, are sensitive to the grain structure at the end of a series of thermomechanical processing. To date, there have been few fundamental studies on deformation mechanisms and microstructural evolution under conditions relevant to forging of superalloy disk materials. In this study, high temperature compression testing combined with high resolution Electron Backscatter Diffraction (EBSD) analysis has been used to analyze microstructural-scale straining processes that occur during high temperature deformation of a powder-consolidated nickel-based superalloy, Rene 88DT. Orientation imaging has been employed to study grain-level straining and strain storage at temperatures, strains, and strain rates of interest. Two distinct deformation mechanisms were observed using these techniques. At strain rates below 0.001/s, superplastic deformation dominates at temperature between 1241K (968°C) and 1323K (1050°C). At strain rates above 0.001/s, a combination of superplastic and power-law creep deformation mechanisms is evident. At the highest strain rates, power-law creep deformation dominates. Using experimental evidence along with previous studies, constitutive models of deformation mechanisms and microstructure evolution during high temperature compression are proposed. The proposed models predict the boundaries of deformation mechanisms along with the material response to imposed deformation conditions such as superplasticity-enhanced grain growth and dynamic recrystallization.

  5. Intergranular tellurium cracking of nickel-based alloys in molten Li, Be, Th, U/F salt mixture

    NASA Astrophysics Data System (ADS)

    Ignatiev, Victor; Surenkov, Alexander; Gnidoy, Ivan; Kulakov, Alexander; Uglov, Vadim; Vasiliev, Alexander; Presniakov, Mikhail

    2013-09-01

    In Russia, R&D on Molten Salt Reactor (MSR) are concentrated now on fast/intermediate spectrum concepts which were recognized as long term alternative to solid fueled fast reactors due to their attractive features: strong negative feedback coefficients, easy in-service inspection, and simplified fuel cycle. For high-temperature MSR corrosion of the metallic container alloy in primary circuit is the primary concern. Key problem receiving current attention include surface fissures in Ni-based alloys probably arising from fission product tellurium attack. This paper summarizes results of corrosion tests conducted recently to study effect of oxidation state in selected fuel salt on tellurium attack and to develop means of controlling tellurium cracking in the special Ni-based alloys recently developed for molten salt actinide recycler and tranforming (MOSART) system. Tellurium corrosion of Ni-based alloys was tested at temperatures up to 750 °C in stressed and unloaded conditions in molten LiF-BeF2 salt mixture fueled by about 20 mol% of ThF4 and 2 mol% of UF4 at different [U(IV)]/[U(III)] ratios: 0.7, 4, 20, 100 and 500. Following Ni-based alloys (in mass%): HN80М-VI (Mo—12, Cr—7.6, Nb—1.5), HN80МТY (Mo—13, Cr—6.8, Al—1.1, Ti—0.9), HN80МТW (Mo—9.4, Cr—7.0, Ti—1.7, W—5.5) and ЕМ-721 (W—25.2, Cr—5.7, Ti—0.17) were used for the study in the corrosion facility. If the redox state the fuel salt is characterized by uranium ratio [U(IV)]/[U(III)] < 1 the alloys' specimens get a more negative stationary electrode potential than equilibrium electrode potentials of some uranium intermetallic compounds and alloys with nickel and molybdenum. This leads to spontaneous behavior of alloy formation processes on the specimens' surface and further diffusion of uranium deep into the metallic phase. As consequence of this films of intermetallic compounds and alloys of nickel, molybdenum, tungsten with uranium are formed on the alloys specimens' surface

  6. Creep and tensile properties of several oxide-dispersion-strengthened nickel-base alloys at 1365 K

    NASA Technical Reports Server (NTRS)

    Wittenberger, J. D.

    1977-01-01

    The tensile properties at room temperature and at 1365 K and the tensile creep properties at low strain rates at 1365 K were measured for several oxide-dispersion-strengthened (ODS) alloys. The alloys examined included ODS Ni, ODS Ni-20Cr, and ODS Ni-16Cr-Al. Metallography of creep tested, large grain size ODS alloys indicated that creep of these alloys is an inhomogeneous process. All alloys appear to possess a threshold stress for creep. This threshold stress is believed to be associated with diffusional creep in the large grain size ODS alloys and normal dislocation motion in perfect single crystal (without transverse low angle boundaries) ODS alloys. Threshold stresses for large grain size ODS Ni-20Cr and Ni-16Cr-Al type alloys are dependent on the grain aspect ratio. Because of the deleterious effect of prior creep on room temperature mechanical properties of large grain size ODS alloys, it is speculated that the threshold stress may be the design limiting creep strength property.

  7. Pacific Northwest National Laboratory Investigation of the Stress Corrosion Cracking in Nickel-Base Alloys, Volume 2

    SciTech Connect

    Bruemmer, Stephen M.; Toloczko, Mychailo B.; Olszta, Matthew J.

    2012-03-01

    The objective of this program is to evaluate the primary water stress corrosion cracking (PWSCC) susceptibility of high chromium alloy 690 and its weld metals, establish quantitative measurements of crack-growth rates and determine relationships among cracking susceptibility, environmental conditions and metallurgical characteristics. Stress-corrosion, crack-growth rates have been determined for 12 alloy 690 specimens, 11 alloy 152/52/52M weld metal specimens, 4 alloy 52M/182 overlay specimens and 2 alloy 52M/82 inlay specimens in simulated PWR primary water environments. The alloy 690 test materials included three different heats of extruded control-rod-drive mechanism (CRDM) tubing with variations in the initial material condition and degree of cold work for one heat. Two cold-rolled (CR) alloy 690 plate heats were also obtained and evaluated enabling comparisons to the CR CRDM materials. Weld metal, overlay and inlay specimens were machined from industry mock ups to provide plant-representative materials for testing. Specimens have been tested for one alloy 152 weld, two alloy 52 welds and three alloy 52M welds. The overlay and inlay specimens were prepared to propagate stress-corrosion cracks from the alloy 182 or 82 material into the more resistant alloy 52M. In all cases, crack extension was monitored in situ by direct current potential drop (DCPD) with length resolution of about +1 µm making it possible to measure extremely low growth rates approaching 5x10-10 mm/s. Most SCC tests were performed at 325-360°C with hydrogen concentrations from 11-29 cc/kg; however, environmental conditions were modified during a few experiments to evaluate the influence of temperature, water chemistry or electrochemical potential on propagation rates. In addition, low-temperature (~50°C) cracking behavior was examined for selected alloy 690 and weld metal specimens. Extensive characterizations have been performed on material microstructures and stress-corrosion cracks by

  8. Kinetics of the Formation of Intermetallic Phases in HP-Type Heat-Resistant Alloys at Long-Term High-Temperature Exposure

    NASA Astrophysics Data System (ADS)

    Kondrat'ev, Sergey Yu.; Anastasiadi, Grigoriy P.; Petrov, Sergey N.; Ptashnik, Alina V.

    2017-01-01

    The kinetics of formation and morphology of the intermetallic phases in the structure of heat-resistant as-cast HP40NbTi alloys in the course of long high-temperature exposure have been studied with the help of light and electron microscopy, electron microprobe, and X-ray diffraction. During exposure of 2 to 1000 hours at 1423 K (1150 °C), intermetallic phase with conditional formula Cr7Ni5Si3N3FeNb is formed in the alloy. The analysis of the kinetics of intermetallic phase's growth for an impact assessment of certain metal substitutional elements (niobium, chromium, silicon) on the size of the formed particles was performed. Formation and growth of the intermetallic phases with high silicon content in the alloy structure on the boundaries between niobium and chromium carbides (NbC and M23C6) and matrix γ-phase provide a diffusion barrier for oxygen in oxidizing environment. This may create partial protection against oxidation of hardening carbide phases in the structure and promote increasing of the serviceability of the HP series alloys under operating conditions in the petrochemical industry.

  9. Grinding as an approach to the production of high-strength, dispersion-strengthened nickel-base alloys

    NASA Technical Reports Server (NTRS)

    Orth, N. W.; Quatinetz, M.; Weeton, J. W.

    1970-01-01

    Mechanical process produces dispersion-strengthened metal alloys. Power surface contamination during milling is removed by a cleaning method that involves heating thin shapes or partially-compacted milled powder blends in hydrogen to carefully controlled temperature schedules.

  10. Analysis and Elimination of High Temperature Notch Induced Microcrack Initiation in Inconel 718 Nickel-Based Alloy

    DTIC Science & Technology

    1989-01-01

    10) the particle will be sheared. I . . 22 B-2 APPLICATION TO INCONEL 718 ALLOY Taking an actual case of Inconel 718 alloy tested at 10000 F, the...stress static test at 1000OF on unnotched tensile specimens of inconel 718 *, show a tensile yield point of 135 ksice. This is in direct agreement with...energy distribution of solution treated* and aged**. Inconel 718 specimens that were stress rupture tested below the yield stress, at elevated

  11. Application of powder metallurgy to an advanced-temperature nickel-base alloy, NASA-TRW 6-A

    NASA Technical Reports Server (NTRS)

    Freche, J. C.; Ashbrook, R. L.; Waters, W. J.

    1971-01-01

    Bar stock of the NASA-TRW 6-A alloy was made by prealloyed powder techniques and its properties evaluated over a range of temperatures. Room temperature ultimate tensile strength was 1894 MN/sq m (274 500 psi). The as-extruded powder product showed substantial improvements in strength over the cast alloy up to 649 C (1200 F) and superplasticity at 1093 C (2000 F). Both conventional and autoclave heat treatments were applied to the extruded powder product. The conventional heat treatment was effective in increasing rupture life at 649 and 704 C (1200 and 1300 F); the autoclave heat treatment, at 760 and 816 C (1400 and 1500 F).

  12. Effect of the pre-existing carbides on the grain boundary network during grain boundary engineering in a nickel based alloy

    SciTech Connect

    Liu, Tingguang; Xia, Shuang; Li, Hui; Zhou, Bangxin; Bai, Qin

    2014-05-01

    Grain boundary engineering was carried out on an aging-treated nickel based Alloy 690, which has precipitated carbides at grain boundaries. Electron backscatter diffraction technique was used to investigate the grain boundary networks. Results show that, compared with the solution-annealed samples, the aging-treated samples with pre-existing carbides at grain boundaries need longer duration or higher temperature during annealing after low-strain tensile deformation for forming high proportion of low-Σ coincidence site lattice grain boundaries (more than 75%). The reason is that the primary recrystallization is inhibited or retarded owing to that the pre-existing carbides are barriers to grain boundaries migration. - Highlights: • Study of GBE as function of pre-existing GB carbides, tensile strain and annealing • Recrystallization of GBE is inhibited or retarded by the pre-existing carbides. • Retained carbides after annealing show the original GB positions. • More than 80% of special GBs were formed after the modification of GBE processing. • Multiple twinning during recrystallization is the key process of GBE.

  13. Friction and wear of oxide-ceramic sliding against IN-718 nickel base alloy at 25 to 800 C in atmospheric air

    NASA Technical Reports Server (NTRS)

    Sliney, Harold E.; Deadmore, Daniel L.

    1989-01-01

    The friction and wear of oxide-ceramics sliding against the nickel base alloy IN-718 at 25 to 800 C were measured. The oxide materials tested were mullite (3Al2O3.2SiO2); lithium aluminum silicate (LiAlSi(x)O(y)); polycrystalline monolithic alpha alumina (alpha-Al2O3); single crystal alpha-Al2O3 (sapphire); zirconia (ZrO2); and silicon carbide (SiC) whisker-reinforced Al2O3 composites. At 25 C the mullite and zirconia had the lowest friction and the polycrystalline monolithic alumina had the lowest wear. At 800 C the Al2O3-8 vol/percent SiC whisker composite had the lowest friction and the Al2O3-25 vol/percent SiC composite had the lowest wear. The friction of the Al2O3-SiC whisker composites increased with increased whisker content while the wear decreased. In general, the wear-resistance of the ceramics improve with their hardness.

  14. The role of grain boundary chemistry and structure in the environmentally-assisted intergranular cracking of nickel-base alloys

    SciTech Connect

    Was, G.S.

    1992-07-01

    Stress corrosion cracking tests in constant extension rate tensile (CERT) and constant load tensile (CLT) tests were conducted on Ni-xCr- 9Fe-yC in Ar, water, and a LiOH-boric acid solution. Cr and C improve the resistance of Ni-base alloys to IG cracking in both Ar and water at 360C. Since creep plays a role in IG cracking, one possible explanation for the role of the environment involves its effect on the creep. Experiments were conducted on the role of C in the deformation behavior and failure mode of Ni-16Cr-9Fe. Constant load experiments were conducted on Ni-16Cr-9Fe to determine if the CLT test is more aggressive than CERT. The electron backscattering technique in a SEM is being developed in order to extend the IG cracking studies to grain sizes typical of commercial alloys, 20-30 microns.

  15. Shock compaction of rapidly solidified nickel based Mo--Al--W alloy powders with pressure up to 1. 2 mbar

    SciTech Connect

    Staudhammer, K.P.

    1988-01-01

    The alloy described in this paper is a high strength nickel alloy containing 10 wt% Mo, 6.8 wt% Al, and 6 wt% W. It cannot be easily prepared by conventional casting methods without gross segregation occurring in the form of massive dendrites. Gas atomization to form fine powders reduces the dendrite size and therefore, the segregation. The spacing of the secondary dendrite arm has been used to estimate the cooling rate of this powder. The experimental investigation of shock compaction is based in part on mach stem lens formation work. One of the fortuitous aspects of the cylindrical explosion design is its suitability as a screening tool with its very high success rate of recovery. Use of the radial implosion design has allowed for the determination of optimum pressures required for consolidation of RSR Ni--10Mo--6.8Al--6W alloy powders as a function of initial packing density. These sets of experiments are in line with previous work on other shock consolidated powders showed that an increase of initial density decreased the melt zone, and only required a slight increase in the pressure to consolidate. 4 refs., 8 figs.

  16. Hydrogen adsorption and diffusion, and subcritical-crack growth in high strength steels and nickel base alloys

    NASA Technical Reports Server (NTRS)

    Wei, R. P.; Klier, K.; Simmons, G. W.; Chornet, E.

    1973-01-01

    Embrittlement, or the enhancement of crack growth by gaseous hydrogen in high strength alloys, is of primary interest in selecting alloys for various components in the space shuttle. Embrittlement is known to occur at hydrogen gas pressures ranging from fractions to several hundred atmospheres, and is most severe in the case of martensitic high strength steels. Kinetic information on subcritical crack growth in gaseous hydrogen is sparse at this time. Corroborative information on hydrogen adsorption and diffusion is inadequate to permit a clear determination of the rate controlling process and possible mechanism in hydrogen enhanced crack growth, and for estimating behavior over a range of temperatures and pressures. Therefore, coordinated studies of the kinetics of crack growth, and adsorption and diffusion of hydrogen, using identical materials, have been initiated. Comparable conditions of temperature and pressure will be used in the chemical and mechanical experiments. Inconel 718 alloy and 18Ni(200) maraging steel have been selected for these studies. Results from these studies are expected to provide not only a better understanding of the gaseous hydrogen embrittlement phenomenon itself, but also fundamental information on hydrogen adsorption and diffusion, and crack growth information that can be used directly for design.

  17. Hydrogen adsorption and diffusion, and subcritical-crack growth in high-strength steels and nickel base alloys

    NASA Technical Reports Server (NTRS)

    Wei, R. P.; Klier, K.; Simmons, G. W.

    1974-01-01

    Coordinated studies of the kinetics of crack growth and of hydrogen adsorption and diffusion were initiated to develop information that is needed for a clearer determination of the rate controlling process and possible mechanism for hydrogen enhanced crack growth, and for estimating behavior over a range of temperatures and pressures. Inconel 718 alloy and 18Ni(200) maraging steel were selected for these studies. 18Ni(250) maraging steel, 316 stainless steel, and iron single crystal of (111) orientation were also included in the chemistry studies. Crack growth data on 18Ni(250) maraging steel from another program are included for comparison. No sustained-load crack growth was observed for the Inconel 718 alloy in gaseous hydrogen. Gaseous hydrogen assisted crack growth in the 18Ni maraging steels were characterized by K-independent (Stage 2) extension over a wide range of hydrogen pressures (86 to 2000 torr or 12 kN/m2 to 266 kN/m2) and test temperatures (-60 C to +100 C). The higher strength 18Ni(250) maraging steel was more susceptible than the lower strength 200 grade. A transition temperature was observed, above which crack growth rates became diminishingly small.

  18. A multiple linear regression analysis of hot corrosion attack on a series of nickel base turbine alloys

    NASA Technical Reports Server (NTRS)

    Barrett, C. A.

    1985-01-01

    Multiple linear regression analysis was used to determine an equation for estimating hot corrosion attack for a series of Ni base cast turbine alloys. The U transform (i.e., 1/sin (% A/100) to the 1/2) was shown to give the best estimate of the dependent variable, y. A complete second degree equation is described for the centered" weight chemistries for the elements Cr, Al, Ti, Mo, W, Cb, Ta, and Co. In addition linear terms for the minor elements C, B, and Zr were added for a basic 47 term equation. The best reduced equation was determined by the stepwise selection method with essentially 13 terms. The Cr term was found to be the most important accounting for 60 percent of the explained variability hot corrosion attack.

  19. Role of cobalt in nickel base superalloys

    NASA Technical Reports Server (NTRS)

    Jarrett, R.; Barefoot, J.; Tien, J.; Sanchez, J.

    1982-01-01

    The effect of cobalt or substituting for cobalt on the mechanical properties of nickel-based superalloys is discussed. Waspaloy, UDIMET 700, and NIMONIC 115, which are representative of Ni-Cr-Co-Al-Ti-Mo superalloys having different gamma prime contents which are strengthened by a heavily alloyed matrix, coherent gamma prime precipitates, and carbides at the grain boundaries. Microstructure and in situ and extracted phase STEM micro-analysis were used to evaluate the three alloys.

  20. The Effect of Alloying on Topologically Close Packed Phase Instability in Advanced Nickel-Based Superalloy Rene N6

    NASA Technical Reports Server (NTRS)

    Ritzert, Frank; Arenas, David; Keller, Dennis; Vasudevan, Vijay

    1998-01-01

    An investigation was conducted to describe topologically close packed (TCP) phase instability as a function of composition in the advanced Ni-base superalloy Rene N6. TCP phases are detrimental to overall high-temperature performance of Ni-base superalloys because of their brittle nature and because they deplete the Ni-rich matrix of potent solid solution strengthening elements. Thirty-four variations of polycrystalline Rene N6 determined from a design-of-experiments approach were cast and homogenized at 1315"C for 80 hours followed by exposure at 10930C for 400 hours to promote TCP formation. The alloys had the following composition ranges in atomic percent: Co 10.61 to 16.73%, Mo 0.32 to 1.34%, W 1.85 to 2.52%, Re 1.80 to 2.1 1 %, Ta 2.36 to 3.02%, Al 11.90 to 14.75%, and Cr 3.57 to 6.23%. Physical and chemical characteristics of all n-ticrostructures obtained were described using various analytical techniques. From these observations, a mathematical description of TCP occurrence (omega and P phase) was generated for polycrystalline Rene N6.

  1. The Effect of Heat Treatment on Residual Stress and Machining Distortions in Advanced Nickel Base Disk Alloys

    NASA Technical Reports Server (NTRS)

    Gayda, John

    2001-01-01

    This paper describes an extension of NASA's AST and IDPAT Programs which sought to predict the effect of stabilization heat treatments on residual stress and subsequent machining distortions in the advanced disk alloy, ME-209. Simple "pancake" forgings of ME-209 were produced and given four heat treats: 2075F(SUBSOLVUS)/OIL QUENCH/NO AGE; 2075F/OIL QUENCH/1400F@8HR;2075F/OIL QUENCH/1550F@3HR/l400F@8HR; and 2160F(SUPERSOLVUS)/OIL QUENCH/1550F@3HR/ 1400F@8HR. The forgings were then measured to obtain surface profiles in the heat treated condition. A simple machining plan consisting of face cuts from the top surface followed by measurements of the surface profile opposite the cut were made. This data provided warpage maps which were compared with analytical results. The analysis followed the IDPAT methodology and utilized a 2-D axisymmetric, viscoplastic FEA code. The analytical results accurately tracked the experimental data for each of the four heat treatments. The 1550F stabilization heat treatment was found to significantly reduce residual stresses and subsequent machining distortions for fine grain (subsolvus) ME209, while coarse grain (supersolvus) ME209 would require additional time or higher stabilization temperatures to attain the same degree of stress relief.

  2. Vacuum-Induction, Vacuum-Arc, and Air-Induction Melting of a Complex Heat-Resistant Alloy

    NASA Technical Reports Server (NTRS)

    Decker, R. F.; Rowe, John P.; Freeman, J. W.

    1959-01-01

    The relative hot-workability and creep-rupture properties at 1600 F of a complex 55Ni-20Cr-15Co-4Mo-3Ti-3Al alloy were evaluated for vacuum-induction, vacuum-arc, and air-induction melting. A limited study of the role of oxygen and nitrogen and the structural effects in the alloy associated with the melting process was carried out. The results showed that the level of boron and/or zirconium was far more influential on properties than the melting method. Vacuum melting did reduce corner cracking and improve surface during hot-rolling. It also resulted in more uniform properties within heats. The creep-rupture properties were slightly superior in vacuum heats at low boron plus zirconium or in heats with zirconium. There was little advantage at high boron levels and air heats were superior at high levels of boron plus zirconium. Vacuum heats also had fewer oxide and carbonitride inclusions although this was a function of the opportunity for separation of the inclusions from high oxygen plus nitrogen heats. The removal of phosphorous by vacuum melting was not found to be related to properties. Oxygen plus nitrogen appeared to increase ductility in creep-rupture tests suggesting that vacuum melting removes unidentified elements detrimental to ductility. Oxides and carbonitrides in themselves did not initiate microcracks. Carbonitrides in the grain boundaries of air heats did initiate microcracks. The role of microcracking from this source and as a function of oxygen and nitrogen content was not clear. Oxygen and nitrogen did intensify corner cracking during hot-rolling but were not responsible for poor surface which resulted from rolling heats melted in air.

  3. Influence of Hot-Working Conditions on High-Temperature Properties of a Heat-Resistant Alloy

    NASA Technical Reports Server (NTRS)

    Ewing, John F; Freeman, J W

    1957-01-01

    The relationships between conditions of hot-working and properties at high temperatures and the influence of the hot-working on response to heat treatment were investigated for an alloy containing nominally 20 percent molybdenum, 2 percent tungsten, and 1 percent columbium. Commercially produced bar stock was solution-treated at 2,200 degrees F. to minimize prior-history effects and then rolled at temperatures of 2,200 degrees, 2,100 degrees, 2,000 degrees, 1,800 degrees, and 1,600 degrees F. Working was carried out at constant temperature and with incremental decreases in temperature simulating a falling temperature during hot-working. In addition, a few special repeated cyclic conditions involving a small reduction at high temperature followed by a small reduction at a low temperature were used to study the possibility of inducing very low strengths by the extensive precipitation accompanying such properties. Most of the rolling was done in open passes with a few check tests being made with closed passes. Heat treatments at both 2,050 degrees and 2,200 degrees F. subsequent to working were used to study the influence on response to heat treatment.

  4. Hafnium-silicon precipitate structure determination in a new heat-resistant ferritic alloy by precession electron diffraction techniques.

    PubMed

    Viladot, Désirée; Portillo, Joaquim; Gemí, Mauro; Nicolopoulos, Stavros; Llorca-Isern, Núria

    2014-02-01

    The structure determination of an HfSi4 precipitate has been carried out by a combination of two precession electron diffraction techniques: high precession angle, 2.2°, single pattern collection at eight different zone axes and low precession angle, 0.5°, serial collection of patterns obtained by increasing tilts of 1°. A three-dimensional reconstruction of the associated reciprocal space shows an orthorhombic unit cell with parameters a = 11.4 Å, b = 11.8 Å, c = 14.6 Å, and an extinction condition of (hkl) h + k odd. The merged intensities from the high angle precession patterns have been symmetry tested for possible space groups (SG) fulfilling this condition and a best symmetrization residual found at 18% for SG 65 Cmmm. Use of the SIR2011 direct methods program allowed solving the structure with a structure residual of 18%. The precipitate objects of this study were reproducibly found in a newly implemented alloy, designed according to molecular orbital theory.

  5. Separating the Influence of Environment from Stress Relaxation Effects on Dwell Fatigue Crack Growth in a Nickel-Base Disk Alloy

    NASA Technical Reports Server (NTRS)

    Telesman, J.; Gabb, T. P.; Ghosn, L. J.

    2016-01-01

    Both environmental embrittlement and crack tip visco-plastic stress relaxation play a significant role in determining the dwell fatigue crack growth (DFCG) resistance of nickel-based disk superalloys. In the current study performed on the Low Solvus High Refractory (LSHR) disk alloy, the influence of these two mechanisms were separated so that the effects of each could be quantified and modeled. Seven different microstructural variations of LSHR were produced by controlling the cooling rate and the subsequent aging and thermal exposure heat treatments. Through cyclic fatigue crack growth testing performed both in air and vacuum, it was established that four out of the seven LSHR heat treatments evaluated, possessed similar intrinsic environmental resistance to cyclic crack growth. For these four heat treatments, it was further shown that the large differences in dwell crack growth behavior which still persisted, were related to their measured stress relaxation behavior. The apparent differences in their dwell crack growth resistance were attributed to the inability of the standard linear elastic fracture mechanics (LEFM) stress intensity parameter to account for visco-plastic behavior. Crack tip stress relaxation controls the magnitude of the remaining local tensile stresses which are directly related to the measured dwell crack growth rates. It was hypothesized that the environmentally weakened grain boundary crack tip regions fail during the dwells when their strength is exceeded by the remaining local crack tip tensile stresses. It was shown that the classical creep crack growth mechanisms such as grain boundary sliding did not contribute to crack growth, but the local visco-plastic behavior still plays a very significant role by determining the crack tip tensile stress field which controls the dwell crack growth behavior. To account for the influence of the visco-plastic behavior on the crack tip stress field, an empirical modification to the LEFM stress

  6. Oxidation in oxygen at 900 deg and 1000 deg C of four nickel-base cast superalloys: NASA-TRW VIA, B-1900, alloy 713C, and IN-738

    NASA Technical Reports Server (NTRS)

    Fryburg, G. C.; Kohl, F. J.; Stearns, C. A.

    1977-01-01

    The oxidation at 900 and 1,000 C of four nickel-base superalloys in 1 atmosphere of slowly flowing oxygen was investigated. Thermogravimetric rate data were obtained for periods to 100 hours. The morphology and composition of the oxide scales formed after 100 hours were studied by optical microscopy, X-ray diffraction, electron microprobe, scanning electron microscopy, and X-ray photoelectron spectroscopy (ESCA). Alloys B-1900 and VIA were found to be primarily alumina formers, though probably 25 percent of their surface was covered by CR2O3-containing oxides at 900 C. Alloys 713C and IN-738 were primarily chromia formers, though the surface of 713C at 1,000 C was covered with NiO, and the surface of IN-738 at both temperatures was covered with a thin layer of TiO2.

  7. Nickel Base Superalloy Turbine Disk

    NASA Technical Reports Server (NTRS)

    Gabb, Timothy P. (Inventor); Gauda, John (Inventor); Telesman, Ignacy (Inventor); Kantzos, Pete T. (Inventor)

    2005-01-01

    A low solvus, high refractory alloy having unusually versatile processing mechanical property capabilities for advanced disks and rotors in gas turbine engines. The nickel base superalloy has a composition consisting essentially of, in weight percent, 3.0-4.0 N, 0.02-0.04 B, 0.02-0.05 C, 12.0-14.0 Cr, 19.0-22.0 Co, 2.0-3.5 Mo, greater than 1.0 to 2.1 Nb, 1.3 to 2.1 Ta,3.04.OTi,4.1 to 5.0 W, 0.03-0.06 Zr, and balance essentially Ni and incidental impurities. The superalloy combines ease of processing with high temperature capabilities to be suitable for use in various turbine engine disk, impeller, and shaft applications. The Co and Cr levels of the superalloy can provide low solvus temperature for high processing versatility. The W, Mo, Ta, and Nb refractory element levels of the superalloy can provide sustained strength, creep, and dwell crack growth resistance at high temperatures.

  8. Nickel-Based Superalloy Resists Embrittlement by Hydrogen

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan; Chen, PoShou

    2008-01-01

    A nickel-based superalloy that resists embrittlement by hydrogen more strongly than does nickel alloy 718 has been developed. Nickel alloy 718 is the most widely used superalloy. It has excellent strength and resistance to corrosion as well as acceptably high ductility, and is recognized as the best alloy for many high-temperature applications. However, nickel alloy 718 is susceptible to embrittlement by hydrogen and to delayed failure and reduced tensile properties in gaseous hydrogen. The greater resistance of the present nickel-based superalloy to adverse effects of hydrogen makes this alloy a superior alternative to nickel alloy 718 for applications that involve production, transfer, and storage of hydrogen, thereby potentially contributing to the commercial viability of hydrogen as a clean-burning fuel. The table shows the composition of the present improved nickel-based superalloy in comparison with that of nickel alloy 718. This composition was chosen to obtain high resistance to embrittlement by hydrogen while maintaining high strength and exceptional resistance to oxidation and corrosion. The most novel property of this alloy is that it resists embrittlement by hydrogen while retaining tensile strength greater than 175 kpsi (greater than 1.2 GPa). This alloy exhibits a tensile elongation of more than 20 percent in hydrogen at a pressure of 5 kpsi (approximately equal to 34 MPa) without loss of ductility. This amount of elongation corresponds to 50 percent more ductility than that exhibited by nickel alloy 718 under the same test conditions.

  9. Heat Resistant Paint

    NASA Technical Reports Server (NTRS)

    1978-01-01

    The racing car shown is one of many coated with an inorganic paint that protects "hot parts" of automotive vehicles. Developed and manufactured by Sperex Corporation, Gardena, California, the durable, heat-resistant paint is used on car and truck exhaust systems, firewalls, brake drums and engine manifolds. NASA technology contributed to development of the paint. Sperex was provided a technical support packa'ge detailing the research of Goddard Space Flight Center on long-life inorganic coatings. The information helped Sperex perfect its own formulations.

  10. Considerations on the performance and fabrication of candidate materials for the Yucca Mountain repository waste packages highly corrosion resistant nickel-base and titanium-base alloys

    SciTech Connect

    Dalder, E; Goldberg, A

    1995-11-30

    Among the metallurgical factors that affect the performance of a material in a given environment are alloy composition, alloy segregation, depletion of alloying elements, non-uniform microstructures, precipitation leading to an increase in susceptibility to corrosion as well as decreases in ductility, residual plastic deformation, and residual stresses. Precipitation often occurs preferentially at grain boundaries, causing depletion of critical elements in regions adjacent to these boundaries. Continuous grain-boundary precipitates can lead to drops in ductility and toughness. The presence of non-metallic inclusions, if excessive and/or segregated, can also cause embrittlement. Segregation of alloying elements can result in localized galvanic action. Depletion of alloying elements as well as segregation can result in reductions in the concentrations of critical elements below those necessary to resist localized corrosion. Segregation and alloy depletion can also facilitate precipitation that could lead to embrittlement.

  11. ASM specialty handbook{reg_sign}: Heat-resistant materials

    SciTech Connect

    Davis, J.R.

    1997-12-31

    This latest handbook brings together in one volume a comprehensive reference source of information on engineering metallic and nonmetallic heat-resistant materials. The volume covers the complete spectrum of technology dealing with heat-resistant materials, including high-temperature characteristics, effects of processing and microstructure on high-temperature properties, materials-selection guidelines for industrial applications and life-assessment methods. Materials covered include carbon, alloy and stainless steels; alloy cast irons; high-alloy cast steels; superalloys; titanium and titanium alloys; refractory metals and alloys; nickel-chromium and nickel-thoria alloys; structural intermetallics; structural ceramics, cermets, and cemented carbides; and carbon-carbon composites. Also included is information on property comparisons that allows ranking of alloy performance, effects of processing and microstructure on high-temperature properties, high-temperature oxidation and corrosion resistant coatings for superalloys, life-assessment methodology and design guidelines for applications involving creep and/or oxidation.

  12. Dynamic oxidation behavior at 1000 and 1100 C of four nickel-base cast alloys, NASA-TRW VIA, B-1900, 713C, and 738X

    NASA Technical Reports Server (NTRS)

    Sanders, W. A.

    1974-01-01

    The superalloys NASA-TRW VIA, B-1900, 713C, and 738X were tested cyclically and isothermally for resistance to oxidation in high velocity gas streams for 100 hours at specimen temperatures of 1000 C and 1100 C. Alloys VIA and B-1900, which were the most oxidation resistant, displayed slight and very similar weight changes and metal losses. Alloy 713C also sustained only slight metal losses, but it exhibited some tendency to spall. Alloy 738X was found to be the most susceptible to cyclic oxidation; this resulted in heavy spalling, which in turn caused high weight losses and high metal losses. Oxidation test results are related to the amounts of chromium aluminum, and the refractory metals in the alloys investigated.

  13. Isothermal and cyclic oxidation at 1000 and 1100 deg C of four nickel-base alloys: NASA-TRW VIA, B-1900, 713C, and 738X

    NASA Technical Reports Server (NTRS)

    Barrett, C. A.; Santoro, G. J.; Lowell, C. E.

    1973-01-01

    The isothermal and cyclic oxidation resistance of four cast Ni-base gamma + gamma prime alloys, NASA-TRW Via, B-1900, 713C, and 738X, was determined in still air at 1000 and 1100 C. The oxidation process was evaluated by specific sample weight change with time, sample thickness change, X-ray diffraction of the scales, and sample metallography. The behavior is discussed in terms of the Cr, Al, and refractory metal contents of the alloys.

  14. High weldability nickel-base superalloy

    DOEpatents

    Gibson, Robert C.; Korenko, Michael K.

    1980-01-01

    This is a nickel-base superalloy with excellent weldability and high strength. Its composition consists essentially of, by weight percent, 10-20 iron, 57-63 nickel, 7-18 chromium, 4-6 molybdenum, 1-2 niobium, 0.2-0.8 silicon, 0.01-0.05 zirconium, 1.0-2.5 titanium, 1.0-2.5 aluminum, 0.02-0.06 carbon, and 0.002-0.015 boron. The weldability and strength of this alloy give it a variety of applications. The long-time structural stability of this alloy together with its low swelling under nuclear radiation conditions, make it especially suitable for use as a duct material and controlling element cladding for sodium-cooled nuclear reactors.

  15. Effect of alloy composition on the sodium-sulfate induced hot corrosion attack of cast nickel-base superalloys at 900 C

    NASA Technical Reports Server (NTRS)

    Stearns, C. A.; Deadmore, D. L.; Barrett, C. A.

    1987-01-01

    The effects of Cr, Al, Ti, Mo, Ta, Nb, and W content on the hot corrosion of Ni-base alloys were examined experimentally. The superalloys were tested for 300 1-hr cycles at 900 C in a Mach 0.3 burner rig flame containing 0.5 ppmw sodium. The data reveal that the best corrosion resistance is obtained when the Cr content is greater than 12 percent; however, good resistance is detected in some alloys with Cr content less than 10 percent provided that the Al content is less than 2.5 wt pct and the Ti content is less than 4 wt pct. It is observed that the influence of W, Ta, Mo, and Nb content on resistance is dependent on Al and Ti contents. The derivation of an equation for estimating hot corrosion attack as a function of alloy composition using multiple linear regression analysis is described. The applicability of the equation is tested using various data sets of alloys. It is noted that the equation can be used to explain the effects of alloy composition on attack rates.

  16. A Model for High-Temperature Pitting Corrosion in Nickel-Based Alloys Involving Internal Precipitation of Carbides, Oxides, and Graphite

    NASA Astrophysics Data System (ADS)

    Albertsen, J. Z.; Grong, Ø.; Walmsley, J. C.; Mathiesen, R. H.; van Beek, W.

    2008-06-01

    The present investigation is concerned with fundamental studies of the mechanisms of pitting corrosion in the Ni-based alloys 602 and 693, following long-term exposure to syngas at 540 °C and a 35-bar total pressure. The 4-years’ plant-exposed alloys were examined using synchrotron X-ray diffraction (XRD) in combination with scanning electron microscopy (SEM) and transmission electron microscopy (TEM). It is concluded that the pitting corrosion attacks start when carbon diffuses into the bulk of the alloys following the breakdown of the protective Cr2O3-Al2O3 surface oxide layer. During the incubation period, this oxide layer provides an effective barrier against carbon intrusion by virtue of its ability to restore cracks and flaws through diffusion. The corrosion pits then grow by a process of internal carburization and oxidation, in which carbides, oxides, and graphite form separately within an approximately 30- μm-thick belt in front of the pits (referred to as the white zone). In particular, the oxidation of the internal Cr3C2 carbides occurring close to the white zone/pit interface is associated with large volume changes. This volume expansion results in the buildup of high mechanical stresses within the white zone and, eventually, to the complete disintegration of the original alloy matrices into a layered pit microstructure consisting of Ni + Fe and Cr2O3 + Al2O3 + graphite. The observed microstructural changes have been rationalized through detailed modeling of the physical reactions involved, leading to the development of new and comprehensive models for high-temperature pitting corrosion in Ni-based alloys.

  17. The role of grain boundary chemistry and structure in the environmentally-assisted intergranular cracking of nickel-base alloys. Progress report, August 1, 1991--July 31, 1992

    SciTech Connect

    Was, G.S.

    1992-07-01

    Stress corrosion cracking tests in constant extension rate tensile (CERT) and constant load tensile (CLT) tests were conducted on Ni-xCr- 9Fe-yC in Ar, water, and a LiOH-boric acid solution. Cr and C improve the resistance of Ni-base alloys to IG cracking in both Ar and water at 360C. Since creep plays a role in IG cracking, one possible explanation for the role of the environment involves its effect on the creep. Experiments were conducted on the role of C in the deformation behavior and failure mode of Ni-16Cr-9Fe. Constant load experiments were conducted on Ni-16Cr-9Fe to determine if the CLT test is more aggressive than CERT. The electron backscattering technique in a SEM is being developed in order to extend the IG cracking studies to grain sizes typical of commercial alloys, 20-30 microns.

  18. Multicomponent interdiffusion in austenitic nickel-, iron-nickel-base alloys and L1(2)-nickel-aluminum intermetallic for high-temperature applications

    NASA Astrophysics Data System (ADS)

    Garimella, Narayana

    Interdiffusion in multicomponent-multiphase alloys is commonly encountered in many materials systems. The developments of multicomponent-multiphase alloys require control of microstructure through appropriate heat treatment, involving solid-state transformations, precipitation processes, and surface modification, where the interdiffusion processes play a major role. In addition, interdiffusion processes often control degradation and failure of these materials systems. Enhanced performance and reliable durability always requires a detailed understanding of interdiffusion. In this study, ternary and quaternary interdiffusion in Ni-Cr-X (X = Al, Si, Ge, Pd) at 900°C and 700°C, Fe-Ni-Cr-X (X = Si, Ge) at 900°C, and Ni3Al alloyed with Ir, Ta and Re at 1200°C were examined using solid-to-solid diffusion couples. Interdiffusion fluxes of individual components were calculated directly from experimental concentration profiles determined by electron probe microanalysis. Moments of interdiffusion fluxes were examined to calculate main and cross interdiffusion coefficients averaged over selected composition ranges from single diffusion couple experiments. Consistency in the magnitude and sign of ternary and quaternary interdiffusion coefficient were verified with interdiffusion coefficients determined by Boltzmann-Matano analysis that requires multiple diffusion couples with intersecting compositions. Effects of alloying additions, Al, Si, Ge and Pd, on the interdiffusion in Ni-Cr-X and Fe-Ni-Cr-X alloys were examined with respect to Cr2O 3-forming ability at high temperature. Effects of Ir, Ta and Re additions on interdiffusion in Ni3Al were examined with respect to phase stability and site-preference. In addition, a numerically refined approach to determine average ternary interdiffusion coefficients were developed. Concentrations and moments of interdiffusion fluxes are employed to generate multiple combinations of multicomponent interdiffusion coefficient as a function

  19. A lifetime-prediction approach to understanding corrosion: The corrosion-fatigue and corrosion behavior of a nickel-based superalloy and a nanocrystalline alloy

    NASA Astrophysics Data System (ADS)

    Steward, Rejanah Vernice

    Lifetime-prediction models are useful for simulating a material's in-service behavior or outcome. Perhaps the greatest advantage of these models is the ability to use the predicted results to help optimize engineering designs and reduce costs. The HastelloyRTM C-2000RTM superalloy is a single-phase material and face-centered cubic in structure at all temperatures. The C-2000RTM alloy is a commercially designed alloy manufactured to function in both reducing and oxidizing solutions. C-2000RTM is used as a fabrication material for heat exchangers, piping for chemical refineries, and storage repositories. The corrosion properties of C-2000RTM are excellent, and the ductility and fatigue properties are good. In this study, C-2000RTM is used to verify the theoretical basis of an electrochemical-micromechanical crack-initiation corrosion-fatigue model for materials under passive electrochemical conditions. The results from electrochemical and mechanical experiments, along with the findings from the conventional electron microscopy and a laser interferometer will be presented. A nanocrystalline Ni-18 weight percent (wt.%) Fe alloy is examined to investigate its electrochemical behavior in a 3.5 wt.% NaCl solution. Three Ni-18 wt.% Fe samples were annealed at 400°C for 3, 8, and 24 hours (hrs.) to study the effects of grain sizes on the electrochemical properties of bulk Ni-18 wt.% Fe. The electrochemical results from the annealed samples are compared with those measured for the as-received Ni-18 wt.% Fe material consisting of an average grain size of 23 nanometers (nm). The samples annealed for times longer than 8 hrs. appear to have undergone an abnormal grain growth, where nanometer and micrometer (mum) grain sizes are present. Unlike the electrochemical results for the as-received material, the annealed nanocrystalline materials appear to be susceptible to localized corrosion. Consequently, these larger grains within the nanoncrystalline-grain matrix are

  20. The continuing battle against defects in nickel-base superalloys

    NASA Technical Reports Server (NTRS)

    Dreshfield, R. L.

    1986-01-01

    In the six decades since the identification of age hardenable nickel-base superalloys their compositions and microstructures have changed markedly. Current alloys are tailored for specific applications. Thus their microstructures are defined for that application. This paper briefly reviews the evolution of superalloy microstructures and comments on the appearance and implications of microstructural defects in high performance superalloys. It is seen that new alloys and proceses have generated new types of defects. Thus as the industry continues to develop new alloys and processes it must remain vigilant toward the identification and control of new types of defects.

  1. Welding and Weldability of Directionally Solidified Single Crystal Nickel-Base Superalloys

    SciTech Connect

    Vitek, J M; David, S A; Reed, R W; Burke, M A; Fitzgerald, T J

    1997-09-01

    Nickel-base superalloys are used extensively in high-temperature service applications, and in particular, in components of turbine engines. To improve high-temperature creep properties, these alloys are often used in the directionally-solidified or single-crystal form. The objective of this CRADA project was to investigate the weldability of both experimental and commercial nickel-base superalloys in polycrystalline, directionally-solidified, and single-crystal forms.

  2. Heat resistant protective hand covering

    NASA Technical Reports Server (NTRS)

    Tschirch, R. P.; Sidman, K. R.; Arons, I. J. (Inventor)

    1984-01-01

    A heat-resistant aromatic polyamide fiber is described. The outer surface of the shell is coated with a fire-resistant elastomer and liner. Generally conforming and secured to the shell and disposed inwardly of the shell, the liner is made of a felt fabric of temperature-resistant aromatic polymide fiber.

  3. Determination of Trace Elements in Nickel Base Gas Turbine Parts by Atomic Absorption Spectrophotometry.

    DTIC Science & Technology

    elements such as silver (Ag), bismuth (Bi), cadmium (Cd), and lead (Pb) in nickel base alloys such as IN100, B1900 and 713C , without interference from...the constituent elements. Failed and nonfailed gas turbine parts made of the above alloys were tested to ascertain whether trace amounts of these

  4. Surface recrystallization of a single crystal nickel-base superalloy

    NASA Astrophysics Data System (ADS)

    Meng, Jie; Jin, Tao; Sun, Xiao-Feng; Hu, Zhuang-Qi

    2011-04-01

    The recrystallization behavior of a single crystal nickel-base superalloy was investigated by shot peening and subsequent annealing. Two kinds of recrystallization microstructures, which are intensively dependent on the annealing temperature, are shown in the nickel-base superalloy after shot peening and subsequent annealing. Surface recrystallized grains are obtained when the superalloy is annealed at solution treatment temperature. The nucleation of recrystallization originates from the dendritic core, where rapid dissolution of γ' particles occurs. Cellular recrystallization is observed after annealing at lower temperatures. Cellular structures induced by high diffusivity of the moving boundary and more γ' particles dissolution led by residual stress are developed from the surface region. Recrystallized kinetics of the shot-peened alloy annealed at 1050°C accords with the Johnson-Mehl-Avrami-Kolmogorov equation. The low Avrami exponent is caused by the inhomogeneous distribution of stored energy, the decreasing of stored energy during recovery, and the strong resistance of boundary migration by γ' particles.

  5. Computational Evaluation of Cyclic Strength of Carburized Gears from Heat-Resistant Steels

    NASA Astrophysics Data System (ADS)

    Semenov, M. Yu.

    2014-11-01

    An advanced model for computing the fatigue bending strength of gears fabricated from a complexly alloyed heat-resistant steel 16Kh3NVFMB-Sh (VKS-5) subjected to vacuum carburizing in acetylene is suggested. The model matches experimental data satisfactorily and has been used to develop a mode for vacuum carburizing of gears from the heat-resistant steel to provide a high fatigue resistance.

  6. Heat resistant protective hand covering

    NASA Technical Reports Server (NTRS)

    Sidman, K. R.; Arons, I. J. (Inventor)

    1984-01-01

    The heat resistant, protective glove is made up of first and second shell sections which define a palm side and a backside, respectively. The first shell section is made of a twill wave fabric of a temperature-resistant aromatic polyamide fiber. The second shell section is made of a knitted fabric of a temperature-resistant aromatic polyamide fiber. The first and second shell sections are secured to one another, e.g., by sewing, to provide the desired glove configuration and an opening for insertion of the wearer's hand. The protective glove also includes a first liner section which is secured to and overlies the inner surface of the first shell section and is made of a felt fabric of a temperature-resistant aromatic polyamide fiber and has a flame resistant, elastomenic coating on the surface facing and overlying the inner surface of the first shell section.

  7. Understanding the roles of the strategic element cobalt in nickel base superalloys

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Dreshfield, R. L.

    1983-01-01

    The United States imports over 90% of its cobalt, chromium, columbium, and tantalum, all key elements in high temperature nickel base superalloys for aircraft gas turbine disks and airfoils. Research progress in understanding the roles of cobalt and some possible substitutes effects on microstructure, mechanical properties, and environmental resistance of turbine alloys is discussed.

  8. Effects of cobalt in nickel-base superalloys

    NASA Technical Reports Server (NTRS)

    Tien, J. K.; Jarrett, R. N.

    1983-01-01

    The role of cobalt in a representative wrought nickel-base superalloy was determined. The results show cobalt affecting the solubility of elements in the gamma matrix, resulting in enhanced gamma' volume fraction, in the stabilization of MC-type carbides, and in the stabilization of sigma phase. In the particular alloy studied, these microstructural and microchemistry changes are insufficient in extent to impact on tensile strength, yield strength, and in the ductilities. Depending on the heat treatment, creep and stress rupture resistance can be cobalt sensitive. In the coarse grain, fully solutioned and aged condition, all of the alloy's 17% cobalt can be replaced by nickel without deleteriously affecting this resistance. In the fine grain, partially solutioned and aged condition, this resistance is deleteriously affected only when one-half or more of the initial cobalt content is removed. The structure and property results are discussed with respect to existing theories and with respect to other recent and earlier findings on the impact of cobalt, if any, on the performance of nickel-base superalloys.

  9. Quench Crack Behavior of Nickel-base Disk Superalloys

    NASA Technical Reports Server (NTRS)

    Gayda, John; Kantzos, Pete; Miller, Jason

    2002-01-01

    There is a need to increase the temperature capability of superalloy turbine disks to allow higher operating temperatures in advanced aircraft engines. When modifying processing and chemistry of disk alloys to achieve this capability, it is important to preserve the ability to use rapid cooling during supersolvus heat treatments to achieve coarse grain, fine gamma prime microstructures. An important step in this effort is an understanding of the key variables controlling the cracking tendencies of nickel-base disk alloys during quenching from supersolvus heat treatments. The objective of this study was to investigate the quench cracking tendencies of several advanced disk superalloys during simulated heat treatments. Miniature disk specimens were rapidly quenched after solution heat treatments. The responses and failure modes were compared and related to the quench cracking tendencies of actual disk forgings. Cracking along grain boundaries was generally observed to be operative. For the alloys examined in this study, the solution temperature not alloy chemistry was found to be the primary factor controlling quench cracking. Alloys with high solvus temperatures show greater tendency for quench cracking.

  10. Regularities pertinent to the cyclic heat resistance of the materials of gas-turbine blades

    NASA Astrophysics Data System (ADS)

    Nikitin, V. I.

    2008-02-01

    Long-term tests of 20 industry-grade nickel alloys were carried out, and it is established from their results that three periods are typical for their cyclic oxidation. Regularities of the processes through which oxidation develops and films are destroyed during each period, the effect the doping of alloys has on their cyclic heat resistance, and features pertinent to cyclic longevity of alloys are described.

  11. Evaluation of Heat Checking and Washout of Heat Resistant Superalloys and Coatings for Die inserts

    SciTech Connect

    David Schwam; John F. Wallace; Yulong Zhu; Edward Courtright; Harold Adkins

    2005-01-30

    This project had two main objectives: (1) To design, fabricate and run a full size test for evaluating soldering and washout in die insert materials. This test utilizes the unique capabilities of the 350 Ton Squeeze Casting machine available in the Case Meal Casting Laboratory. Apply the test to evaluate resistance of die materials and coating, including heat resistant alloys to soldering and washout damage. (2) To evaluate materials and coatings, including heat resistant superalloys, for use as inserts in die casting of aluminum alloys.

  12. X-ray photoelectron spectroscopy study of nickel and nickel-base alloy surface alterations in simulated hot corrosion conditions with emphasis on eventual application to turbine blade corrosion

    NASA Technical Reports Server (NTRS)

    Mateescu, G. D.; Smith, S. R.

    1979-01-01

    Research on the high temperature oxidation and Na2SO4 induced hot corrosion of some nickel base superalloys was accomplished by using ESCA to determine the surface composition of the oxidized or corroded samples. Oxidation was carried out at 900 or 1000 C in slowly flowing O2 for samples of B-1900, NASA-TRW VIA, 713C, and IN-738. Oxidation times ranged from 0.5 to 100 hr. Hot corrosion of B-1900 was induced applying a coating of Na2SO4 to peroxidized samples, the heating to 900 C in slowly flowing O2. For oxidized samples, the predominant type of scale formed by each superalloy was determined, and a marked surface enrichment of Ti was found in each case. For corroded samples, the transfer of significant amounts of material from the oxide layer to the surface of the salt layer was observed to occur long before the onset of accelerating weight-gain. Changes in surface composition were observed to coincide with the beginning of accelerating corrosion, the most striking of which was a tenfold decrease in the sulfur to sodium ration and an increase in the Cr(VI) ratio.

  13. Effects of cobalt on the hot workability of nickel-base superalloys

    NASA Technical Reports Server (NTRS)

    Jarrett, R. N.; Collier, J. P.; Tien, J. K.

    1984-01-01

    The effect of cobalt on the workability of nickel-base superalloys is examined with reference to experimental results for four heats of alloys based on the Nimonic 115 composition with varying amounts of nickel substituted for the nominal 14 percent cobalt. It is shown that Co lowers the gamma-prime solvus, which in turn lowers the Cr23C6 carbide solvus. It is further shown that these solvus temperatures bracket the hot working range for the alloys. However, thermomechanical processing modifications reflecting the effect of Co on the gamma-prime and carbide solvi are shown to restore the workability and the properties of alloys with little or no cobalt.

  14. Identification of heat resistant Escherichia coli by qPCR for the locus of heat resistance.

    PubMed

    Ma, Angela; Chui, Linda

    2017-02-01

    Three qPCR assays targeting the locus of heat resistance to identify heat resistant clinical Escherichia coli isolates are described. Of 613 isolates, 3 (0.5%) possessed the locus. The assays are a rapid, highly sensitive and specific alternative to screening by heat shock and can be used in food safety surveillance.

  15. Welding of nickel-base superalloys having a nil-ductility range

    NASA Technical Reports Server (NTRS)

    Smashey, Russell W. (Inventor); Kelly, Thomas J. (Inventor); Snyder, John H. (Inventor); Sheranko, Ronald L. (Inventor)

    1999-01-01

    An article made of a nickel-base superalloy having a nil-ductility range from the solidus temperature of the alloy to about 600.degree. F. below the solidus temperature is welded, as for example in the weld repair of surface cracks, by removing foreign matter from the area to be welded, first stress relieving the article, adjusting the temperature of the article to a welding temperature of from about 1800.degree. F. to about 2100.degree. F., welding a preselected area in an inert atmosphere at the welding temperature, and second stress relieving the article. Welding is preferably accomplished by striking an arc in the preselected area so as to locally melt the alloy in the preselected area, providing a filler metal having the same composition as the nickel-based superalloy of the article, and feeding the filler metal into the arc so that the filler metal is melted and fused with the article to form a weldment upon solidification.

  16. A radiographic evaluation of microporosity in a nickel base casting allow.

    PubMed

    Lewis, A J

    1975-08-01

    Three series of tensile test pieces were produced using a nickel base partial denture casting alloy. For the first series induction heating was employed, for the second a resistance crucible, and for the third an oxy-acetylene torch. All specimens were radiographed and a classification developed to indicate the radiographic soundness of each specimen. Radiographic soundness was subsequently related to the results obtained from mechanical testing.

  17. Method for producing heat-resistant semi-inorganic compounds

    NASA Technical Reports Server (NTRS)

    Yajima, S.; Okamura, K.; Shishido, T.; Hasegawa, Y.

    1983-01-01

    The method for producing a heat resistant, semi-inorganic compound is discussed. Five examples in which various alcohols, phenols, and aromatic carbonic acids are used to test heat resistance and solubility are provided.

  18. Compositional Effects on Nickel-Base Superalloy Single Crystal Microstructures

    NASA Technical Reports Server (NTRS)

    MacKay, Rebecca A.; Gabb, Timothy P.; Garg,Anita; Rogers, Richard B.; Nathal, Michael V.

    2012-01-01

    Fourteen nickel-base superalloy single crystals containing 0 to 5 wt% chromium (Cr), 0 to 11 wt% cobalt (Co), 6 to 12 wt% molybdenum (Mo), 0 to 4 wt% rhenium (Re), and fixed amounts of aluminum (Al) and tantalum (Ta) were examined to determine the effect of bulk composition on basic microstructural parameters, including gamma' solvus, gamma' volume fraction, volume fraction of topologically close-packed (TCP) phases, phase chemistries, and gamma - gamma'. lattice mismatch. Regression models were developed to describe the influence of bulk alloy composition on the microstructural parameters and were compared to predictions by a commercially available software tool that used computational thermodynamics. Co produced the largest change in gamma' solvus over the wide compositional range used in this study, and Mo produced the largest effect on the gamma lattice parameter and the gamma - gamma' lattice mismatch over its compositional range, although Re had a very potent influence on all microstructural parameters investigated. Changing the Cr, Co, Mo, and Re contents in the bulk alloy had a significant impact on their concentrations in the gamma matrix and, to a smaller extent, in the gamma' phase. The gamma phase chemistries exhibited strong temperature dependencies that were influenced by the gamma and gamma' volume fractions. A computational thermodynamic modeling tool significantly underpredicted gamma' solvus temperatures and grossly overpredicted the amount of TCP phase at 982 C. Furthermore, the predictions by the software tool for the gamma - gamma' lattice mismatch were typically of the wrong sign and magnitude, but predictions could be improved if TCP formation was suspended within the software program. However, the statistical regression models provided excellent estimations of the microstructural parameters based on bulk alloy composition, thereby demonstrating their usefulness.

  19. Corrosion resistance of sodium sulfate coated cobalt-chromium-aluminum alloys at 900 C, 1000 C, and 1100 C

    NASA Technical Reports Server (NTRS)

    Santoro, G. J.

    1979-01-01

    The corrosion of sodium sulfate coated cobalt alloys was measured and the results compared to the cyclic oxidation of alloys with the same composition, and to the hot corrosion of compositionally equivalent nickel-base alloys. Cobalt alloys with sufficient aluminum content to form aluminum containing scales corrode less than their nickel-base counterparts. The cobalt alloys with lower aluminum levels form CoO scales and corrode more than their nickel-base counterparts which form NiO scales.

  20. Thermal stability of the nickel-base superalloy B-1900 + Hf with tantalum variations

    NASA Technical Reports Server (NTRS)

    Harmon, B. S.; Pletka, B. J.; Janowski, G. M.

    1987-01-01

    The microstructure of the solutionized and aged nickel-base superalloy B-1900 + Hf was examined after additional aging at 982 C for 72, 250, and 1000 hours. Alloy compositions that were examined contained the normal 1.34 at. pct (4.3 wt pct) Ta as well as 0.67 at. pct and zero Ta levels. The gamma-prime phase agglomerated, became platelike in morphology, and decreased in volume fraction for all three alloys throughout the aging treatments. Changes which occurred in the gamma and gamma-prime phase compositions were nearly complete after 72 hours of aging while changes in the MC carbide composition continued throughout the aging. Blocky M6C carbides precipitated along the grain boundaries of all three alloys in the first 72 hours of aging. In addition, an acicular form of this Mo/Cr/Ni-rich carbide developed in the intragranular regions of the Ta-containing alloys.

  1. Effects of cobalt on structure, microchemistry and properties of a wrought nickel-base superalloy

    NASA Technical Reports Server (NTRS)

    Jarrett, R. N.; Tien, J. K.

    1982-01-01

    The effect of cobalt on the basic mechanical properties and microstructure of wrought nickel-base superalloys has been investigated experimentally by systematically replacing cobalt by nickel in Udimet 700 (17 wt% Co) commonly used in gas turbine (jet engine) applications. It is shown that the room temperature tensile yield strength and tensile strength only slightly decrease in fine-grained (disk) alloys and are basically unaffected in coarse-grained (blading) alloys as cobalt is removed. Creep and stress rupture resistances at 760 C are found to be unaffected by cobalt level in the blading alloys and decrease sharply only when the cobalt level is reduced below 8 vol% in the disk alloys. The effect of cobalt is explained in terms of gamma prime strengthening kinetics.

  2. Effects of cobalt in nickel-base superalloys

    NASA Technical Reports Server (NTRS)

    Tien, J. K.; Jarrett, R. N.

    1982-01-01

    A study has been carried out to assess the role of cobalt in Udimet 700, a representative nickel-base superalloy containing 17 percent or more cobalt. The study spans the spectrum of microstructural, microchemical, and mechanical behavior aspects which together form a basis for superalloy performance in jet engines. The results suggest that cobalt affects the solubility of elements in the gamma matrix, which leads to enhanced gamma-prime volume fraction and to the stabilization of MC-type carbides and sigma phase. However, these microstructural and microchemical changes are too slight to significantly affect the strength and ductile properties. Depending on the heat treatment, the creep and stress rupture resistance can be cobalt-sensitive. In the coarse-grained, fully solutioned and aged condition, all of the alloy's 17 percent Co can be replaced by nickel without decreasing the creep and stress rupture resistance. These findings are discussed with reference to existing theories and experimental data obtained by other workers.

  3. Control of Heat-Resistant Steel Carburized Layer Structure. Part II

    NASA Astrophysics Data System (ADS)

    Semenov, M. Yu.

    2013-09-01

    In the first part of the article, published in the previous issue of this journal, on the basis of studying features of the process a physical and mathematical model is presented of carbide formation during heat-resistant steel vacuum carburizing based on the example of VKS-5. In the second part of this article on the basis of analyzing the calculation model physical features are presented for formation of cementite type carbide phase taking account of steel VKS-5 alloying with chromium and nickel, and also temperature. Simultaneously, features of special molybdenum, tungsten, vanadium and niobium carbide formation are considered. The expediency of increasing chromium content in a new generation of heat-resistant steels alloyed with nickel is substantiated.

  4. Some implications of the particle and climb geometry on the climb resistance in nickel-base superalloys

    SciTech Connect

    Mukherji, D.; Wahi, R.P.

    1996-04-01

    Various dislocation climb models were developed for modeling the deformation processes in precipitation hardened alloys at elevated temperatures and low applied stresses. These models have been applied to alloy systems containing spherical, cubic and other precipitate shapes. However, in applying these models to alloys containing cubic precipitates, the particle orientation with respect to the slip plane and the slip geometry relevant to the nickel-base superalloys was not considered. In this paper the authors show that by taking into account the realistic climb and glide geometries, the value of the climb resistances considerably differ from those reported earlier on the basis of simplified geometries.

  5. Analysis of Nickel Based Hardfacing Materials Manufactured by Laser Cladding for Sodium Fast Reactor

    NASA Astrophysics Data System (ADS)

    Aubry, P.; Blanc, C.; Demirci, I.; Dal, M.; Malot, T.; Maskrot, H.

    For improving the operational capacity, the maintenance and the decommissioning of the future French Sodium Fast Reactor ASTRID which is under study, it is asked to find or develop a cobalt free hardfacing alloy and the associated manufacturing process that will give satisfying wear performances. This article presents recent results obtained on some selected nickel-based hardfacing alloys manufactured by laser cladding, particularly on Tribaloy 700 alloy. A process parameter search is made and associated the microstructural analysis of the resulting clads. A particular attention is made on the solidification of the main precipitates (chromium carbides, boron carbides, Laves phases,…) that will mainly contribute to the wear properties of the material. Finally, the wear resistance of some samples is evaluated in simple wear conditions evidencing promising results on tribology behavior of Tribaloy 700.

  6. Nondestructive evaluation of near-surface residual stress in shot-peened nickel-base superalloys

    NASA Astrophysics Data System (ADS)

    Yu, Feng

    Surface enhancement methods, which produce beneficial compressive residual stresses and increased hardness in a shallow near-surface region, are widely used in a number of industrial applications, including gas-turbine engines. Nondestructive evaluation of residual stress gradients in surface-enhanced materials has great significance for turbine engine component life extension and their reliability in service. It has been recently found that, in sharp contrast with most other materials, shot-peened nickel-base superalloys exhibit an apparent increase in electrical conductivity at increasing inspection frequencies, which can be exploited for nondestructive residual stress assessment. The primary goal of this research is to develop a quantitative eddy current method for nondestructive residual stress profiles in surface-treated nickel-base superalloys. Our work have been focused on five different aspects of this issue, namely, (i) validating the noncontacting eddy current technique for electroelastic coefficients calibration, (ii) developing inversion procedures for determining the subsurface residual stress profiles from the measured apparent eddy current conductivity (AECC), (iii) predicting the adverse effect of surface roughness on the eddy current characterization of shot-peened metals, (iv) separating excess AECC caused by the primary residual stress effect from intrinsic conductivity variations caused by material inhomogeneity, and (v) investigating different mechanisms through which cold work could influence the AECC in surface-treated nickel-base superalloys. The results of this dissertation have led to a better understanding of the underlying physical phenomenon of the measured excess AECC on nickel-base engine alloys, and solved a few critical applied issues in eddy current nondestructive residual stress assessment in surface-treated engine components and, ultimately, contributed to the better utilization and safer operation of the Air Force's aging

  7. Understanding the roles of the strategic element cobalt in nickel base superalloys

    NASA Technical Reports Server (NTRS)

    Stephens, J. B.; Dreshfield, R. L.

    1984-01-01

    Research progress in understanding the effects of cobalt and some possible substitute on microstructure, mechanical properties, and environmental resistance of turbine alloys is discussed. The United States imports over 90 percent of its cobalt, chromium, tantalum and columbium, all key elements in high temperature nickel base superalloys for aircraft gas turbine disks and airfoils. NASA, through joint government/industry/university teams, undertook a long range research program aimed at reducing or eliminating these strategic elements by examining their basic roles in superalloys and identifying viable substitutes.

  8. Analysis of the solidified structure of rheocast and VADER processed nickel-base superalloy

    NASA Technical Reports Server (NTRS)

    Apelian, D.; Cheng, J.-J. A.

    1986-01-01

    Conventional 'ingot' processing of highly alloyed compositions results in a cast product which suffers from extensive macrosegregation, hot tears, and heterogeneities. By controlling the solidification journey, one can produce a fine grained cast product. This is achieved by manipulating the melt in the mushy zone. Rheocasting and vacuum arc double electrode remelting (VADER) are two such technologies where the melt is processed in the mushy zone. IN-100, a nickel based superalloy, was rheocast as well as VADER processed. The resultant cast structures are analyzed, compared and discussed both onmicro- and macrostructural levels. The effect of the rheocast processing variables (stirring seed, time and temperature) on the cast microstructure are also discussed.

  9. Genetic determinants of heat resistance in Escherichia coli

    PubMed Central

    Mercer, Ryan G.; Zheng, Jinshui; Garcia-Hernandez, Rigoberto; Ruan, Lifang; Gänzle, Michael G.; McMullen, Lynn M.

    2015-01-01

    Escherichia coli AW1.7 is a heat resistant food isolate and the occurrence of pathogenic strains with comparable heat resistance may pose a risk to food safety. To identify the genetic determinants of heat resistance, 29 strains of E. coli that differed in their of heat resistance were analyzed by comparative genomics. Strains were classified as highly heat resistant strains, exhibiting a D60-value of more than 6 min; moderately heat resistant strains, exhibiting a D60-value of more than 1 min; or as heat sensitive. A ~14 kb genomic island containing 16 predicted open reading frames encoding putative heat shock proteins and proteases was identified only in highly heat resistant strains. The genomic island was termed the locus of heat resistance (LHR). This putative operon is flanked by mobile elements and possesses >99% sequence identity to genomic islands contributing to heat resistance in Cronobacter sakazakii and Klebsiella pneumoniae. An additional 41 LHR sequences with >87% sequence identity were identified in 11 different species of β- and γ-proteobacteria. Cloning of the full length LHR conferred high heat resistance to the heat sensitive E. coli AW1.7ΔpHR1 and DH5α. The presence of the LHR correlates perfectly to heat resistance in several species of Enterobacteriaceae and occurs at a frequency of 2% of all E. coli genomes, including pathogenic strains. This study suggests the LHR has been laterally exchanged among the β- and γ-proteobacteria and is a reliable indicator of high heat resistance in E. coli. PMID:26441869

  10. Effect of Lipid Materials on Heat Resistance of Bacterial Spores

    PubMed Central

    Molin, N.; Snygg, B. G.

    1967-01-01

    The apparent heat resistance of spores of Bacillus megaterium, B. subtilis, B. cereus, B. stearothermophilus, and Clostridium botulinum type E in lipids was investigated and compared with the resistance of the spores in phosphate buffer solution. The most pronounced increase in heat resistance was noted for B. subtilis and C. botulinum type E, the increase varying with the type of lipid used. A high water content of the lipids used as heating menstruum lowered the heat resistance of the spores. Possible explanations for the high heat resistance of spores in lipids are discussed. PMID:16349757

  11. Dry-heat resistance of selected psychrophiles.

    PubMed

    Winans, L; Pflug, I J; Foster, T L

    1977-08-01

    The dry-heat resistance characteristics of spores of psychrophilic organisms isolated from soil samples from the Viking spacecraft assembly areas at Cape Kennedy Space Flight Center, Cape Canaveral, Fla., were studied. Spore suspensions were produced, and dry-heat D values were determined for the microorganisms that demonstrated growth or survival under a simulated Martian environment. The dry-heat tests were carried out by using the planchet-boat-hot plate system at 110 and 125 degrees C with an ambient relative humidity of 50% at 22 degrees C. The spores evaluated had a relatively low resistance to dry heat. D(110 degrees C) values ranged from 7.5 to 122 min, whereas the D(123 degrees C) values ranged from less than 1.0 to 9.8 min.

  12. Hydrogen Induced Intergranular Cracking of Nickel-Base Alloys.

    DTIC Science & Technology

    1982-02-01

    locations as being an important step in the embrittle- ment mechanism. It was first suggested by Bastien and Azou (1) that mobile dislocations carry...W-7405-ENG-48 and the Office of Naval Research under contract number N00014-78-C-0002/NR 036-127. References 1. P. Bastien and P. Azou , C.R. Acad. Sci

  13. Hydrogen Induced Intergranular Cracking of Nickel-Base Alloys.

    DTIC Science & Technology

    1980-07-01

    susceptibility is greatest in steels tempered in the temperature range for maximum temper embrittlement [15]. Temper embrittlement is known to be associated with...permeation studies were prepared by electropolishing in a 60% H2So4 - 40% H20 solution. A platinum electrode was used as the cathode and a current...whole electrode holder system (split grips and extension rods) was made of a hardened carbon steel . A teflon insulation system was machined to proper

  14. The effect of interface properties on nickel base alloy composites

    NASA Technical Reports Server (NTRS)

    Groves, M.; Grossman, T.; Senemeier, M.; Wright, K.

    1995-01-01

    This program was performed to assess the extent to which mechanical behavior models can predict the properties of sapphire fiber/nickel aluminide matrix composites and help guide their development by defining improved combinations of matrix and interface coating. The program consisted of four tasks: 1) selection of the matrices and interface coating constituents using a modeling-based approach; 2) fabrication of the selected materials; 3) testing and evaluation of the materials; and 4) evaluation of the behavior models to develop recommendations. Ni-50Al and Ni-20AI-30Fe (a/o) matrices were selected which gave brittle and ductile behavior, respectively, and an interface coating of PVD YSZ was selected which provided strong bonding to the sapphire fiber. Significant fiber damage and strength loss was observed in the composites which made straightforward comparison of properties with models difficult. Nevertheless, the models selected generally provided property predictions which agreed well with results when fiber degradation was incorporated. The presence of a strong interface bond was felt to be detrimental in the NiAI MMC system where low toughness and low strength were observed.

  15. Micrographic detection of plastic deformation in nickel-base alloys

    DOEpatents

    Steeves, A.F.; Bibb, A.E.

    1980-09-20

    A method for detecting low levels of plastic deformation in metal articles comprising electrolytically etching a flow free surface of the metal article with nital at a current density of less than about 0.1 amp/cm/sup 2/ and microscopically examining the etched surface to determine the presence of alternating striations. The presence of striations indicates plastic deformation in the article.

  16. Micrographic detection of plastic deformation in nickel base alloys

    DOEpatents

    Steeves, Arthur F.; Bibb, Albert E.

    1984-01-01

    A method for detecting low levels of plastic deformation in metal articles comprising electrolytically etching a flow free surface of the metal article with nital at a current density of less than about 0.1 amp/cm.sup.2 and microscopically examining the etched surface to determine the presence of alternating striations. The presence of striations indicates plastic deformation in the article.

  17. COATED ALLOYS

    DOEpatents

    Harman, C.G.; O'Bannon, L.S.

    1958-07-15

    A coating is described for iron group metals and alloys, that is particularly suitable for use with nickel containing alloys. The coating is glassy in nature and consists of a mixture containing an alkali metal oxide, strontium oxide, and silicon oxide. When the glass coated nickel base metal is"fired'' at less than the melting point of the coating, it appears the nlckel diffuses into the vitreous coating, thus providing a closely adherent and protective cladding.

  18. Effect of casting geometry on mechanical properties of two nickel-base superalloys

    NASA Technical Reports Server (NTRS)

    Johnston, J. R.; Dreshfield, R. L.; Collins, H. E.

    1976-01-01

    An investigation was performed to determine mechanical properties of two rhenium-free modifications of alloy TRW, and to evaluate the suitability of the alloy for use in a small integrally cast turbine rotor. The two alloys were initially developed using stress rupture properties of specimens machined from solid gas turbine blades. Properties in this investigation were determined from cast to size bars and bars cut from 3.8 by 7.6 by 17.8 cm blocks. Specimens machined from blocks had inferior tensile strength and always had markedly poorer rupture lives than cast to size bars. At 1,000 C the cast to size bars had shorter rupture lives than those machined from blades. Alloy R generally had better properties than alloy S in the conditions evaluated. The results show the importance of casting geometry on mechanical properties of nickel base superalloys and suggest that the geometry of a component can be simulated when developing alloys for that component.

  19. Anisotropy of high temperature strength in precipitation-hardened nickel-base superalloy single crystals

    NASA Technical Reports Server (NTRS)

    Nakagawa, Y. G.; Terashima, H.; Yoshizawa, H.; Ohta, Y.; Murakami, K.

    1986-01-01

    The anisotropy of high temperature strength of nickel-base superalloy, Alloy 454, in service for advanced jet engine turbine blades and vanes, was investigated. Crystallographic orientation dependence of tensile yield strength, creep and creep rupture strength was found to be marked at about 760C. In comparison with other single crystal data, a larger allowance in high strength off-axial orientation from the 001 axis, and relatively poor strength at near the -111 axis were noted. From transmission electron microscopy the anisotropic characteristics of this alloy were explained in terms of available slip systems and stacking geometries of gamma-prime precipitate cuboids which are well hardened by a large tantalum content. 100 cube slip was considered to be primarily responsible for the poor strength of the -111 axis orientation replacing the conventional 111 plane slip systems.

  20. Development of Heat-resistant XLPE Cable and Accessories

    NASA Astrophysics Data System (ADS)

    Yamada, Hiroyuki; Nakagawa, Shinichi; Murata, Yoshinao; Kishi, Kouji; Katakai, Shoshi

    We have developed heat-resistant XLPE cable and accessories that can be operated at 105°C as the maximum permissible conductor temperature in normal operation. Through this cable system, greater transmission capacity can be achieved using existing cable ducts and without increasing the conductor size of the cable. We have developed heat-resistant XLPE insulation material which has a higher melting point than that of conventional XLPE. The breakdown strength of heat-resistant XLPE cable at 105°C is almost the same as that of conventional XLPE cable at 90°C. The heat deformation of the new cable at 105°C is almost the same as that of conventional XLPE cable at 90°C. Conventional self-pressurized rubber joints can be applied to heat-resistant cable lines with the new waterproof joint compound with low heat resistivity.

  1. Advanced microcharacterization of nickel-base superalloys

    SciTech Connect

    Anderson, I.M.; Miller, M.K.; Pike, L.M.; Klarstrom, D.L.

    2000-02-01

    The purpose of this project was to characterize the microstructural and microchemical effects of a process revision on HAYNES{reg{underscore}sign} 242{trademark}, a polycrystalline Ni-base superalloy used principally for high temperature applications, such as seal and containment rings in gas turbine engines. The process revision from the current one-step heat treating cycle to a two-step heat treatment would result in savings of energy and ultimately cost to the consumer. However, the proposed process revision could give rise to unforeseen microstructural modifications, such as a change in the size distribution of the ordered particles responsible for alloy strength or the formation of additional phases, which could affect alloy properties and hence performance. Advanced microcharacterization methods that allow images of the microstructure to be acquired at length scales from one micrometer down to the atomic level were used to reveal the effect of the process revision on alloy microstructure. Energy filtered imaging was used to characterize the size distribution and morphology of ordered precipitates and other phases, as well as the partitioning behavior of major elements (Ni, Mo, Cr) among these phases. The compositions of individual ordered particles, including fine-scale compositional variations at precipitate-matrix interfaces, and solute segregation behavior at grain boundaries were characterized at the atomic level by atom probe tomography. The atomic site distributions of selected elements in the ordered precipitates were characterized by atom-location by channeling-enhanced microanalysis (ALCHEMI). The results of these advanced microcharacterization methods were correlated with mechanical testing of similar alloys to address structure-property relationships.

  2. OTS Selective Bibliography. High Temperature Metallurgy and Heat Resistant Alloys

    DTIC Science & Technology

    1961-02-01

    electrospark machining, explosive cutting, and cent, UHS-260, Halcomb 218, A-286, 410 Stainless, electrolytic machining), by Clifford, Semones and R...OF METALS, by Fassell, Peterson cludes metals - electro- deposition ). Final report, and Chamberlain. Tech. rept. no. III, part I. by Kruh. 1957. 88p...penetration, tion to molybdenum above about 9000 C in air. The crater diameter, and volume of target material dis- .001 inch chromium deposits offer some

  3. Problems on the Theory of Heat Resistance of Alloys

    DTIC Science & Technology

    1960-07-26

    Avogadro ’ s number; R = universal gas constant . After a few transformations and taking logarithms, we obtain the expresaion f "<- IqU,:=I g. - B(1 0...4000 showed no formation traces of a "node" near the intergranular conjunction. The flow at 5500 under a constant stress of 0.144 kg/mm2 has led to the...richer in nickel (the lower value corresponds to the projections of the diffuslonal front), must be approximately constant along the entire length of the

  4. Experimental Design for Evaluation of Co-extruded Refractory Metal/Nickel Base Superalloy Joints

    SciTech Connect

    ME Petrichek

    2005-12-16

    Prior to the restructuring of the Prometheus Program, the NRPCT was tasked with delivering a nuclear space reactor. Potential NRPCT nuclear space reactor designs for the Prometheus Project required dissimilar materials to be in contact with each other while operating at extreme temperatures under irradiation. As a result of the high reactor core temperatures, refractory metals were the primary candidates for many of the reactor structural and cladding components. They included the tantalum-base alloys ASTAR-811C and Ta-10W, the niobium-base alloy FS-85, and the molybdenum base alloys Moly 41-47.5 Rhenium. The refractory metals were to be joined to candidate nickel base alloys such as Haynes 230, Alloy 617, or Nimonic PE 16 either within the core if the nickel-base alloys were ultimately selected to form the outer core barrel, or at a location exterior to the core if the nickel-base alloys were limited to components exterior to the core. To support the need for dissimilar metal joints in the Prometheus Project, a co-extrusion experiment was proposed. There are several potential methods for the formation of dissimilar metal joints, including explosive bonding, friction stir welding, plasma spray, inertia welding, HIP, and co-extrusion. Most of these joining methods are not viable options because they result in the immediate formation of brittle intermetallics. Upon cooling, intermetallics form in the weld fusion zone between the joined metals. Because brittle intermetallics do not form during the initial bonding process associated with HIP, co-extrusion, and explosive bonding, these three joining procedures are preferred for forming dissimilar metal joints. In reference to a Westinghouse Astronuclear Laboratory report done under a NASA sponsored program, joints that were fabricated between similar materials via explosive bonding had strengths that were directly affected by the width of the diffusion barrier. It was determined that the diffusion zone should not exceed

  5. DEVELOPMENT OF PROTECTIVE COATINGS FOR TANTALUM-BASE ALLOYS

    DTIC Science & Technology

    PHASE STUDIES, PHYSICAL PROPERTIES, REFRACTORY MATERIALS, SILICIDES , SILICON COATINGS , SILICON COMPOUNDS, TANTALUM, TENSILE PROPERTIES, TITANIUM COMPOUNDS, TUNGSTEN ALLOYS, VANADIUM ALLOYS, VAPOR PLATING, ZINC COATINGS ....TANTALUM ALLOYS, ALLOYS, ALUMINUM COATINGS , ALUMINUM COMPOUNDS, BORON COMPOUNDS, CERAMIC COATINGS , CHROMIUM COMPOUNDS, COATINGS , FLAME SPRAYING...HAFNIUM ALLOYS, HAFNIUM COMPOUNDS, HARDNESS, HEAT RESISTANT ALLOYS, INTERMETALLIC COMPOUNDS, METAMATHEMATICS, NIOBIUM ALLOYS, OSCILLOGRAPHS, OXIDES

  6. Internal hydrogen effects on tensile properties of iron- and nickel-base superalloys

    NASA Astrophysics Data System (ADS)

    Hicks, P. D.; Altstetter, C. J.

    1990-01-01

    Two nickel-base alloys [superalloys INCONEL 718 (IN718) and INCONEL 625 (IN625)] and one iron-base superalloy (A286) were chosen to study the effects of internal H charging on their room-temperature slow strain rate mechanical behavior. Uniform internal H contents ranged from 0 to 50 wt ppm H (0 to 3000 at. ppm H), and a strain rate of 8.5 X 10-7 m/s was used with notched strip specimens. The three alloys showed varying losses in strength and ductility, and the strongest alloy, IN718, showed a decrease of 67 pet in ductility for a dissolved H content of 40 wt ppm. Superalloy A286 showed a corresponding 50 pet decrease in ductility, and IN625 showed a 29 pet loss in ductility. Fractographic evidence and the marked decrease in strength of the alloys lead the authors to conclude that the enhanced localized plasticity mechanism for H embrittlement is possibly operative in these face-centered cubic (fcc) alloys.

  7. Neutron Absorbing Alloys

    SciTech Connect

    Mizia, Ronald E.; Shaber, Eric L.; DuPont, John N.; Robino, Charles V.; Williams, David B.

    2004-05-04

    The present invention is drawn to new classes of advanced neutron absorbing structural materials for use in spent nuclear fuel applications requiring structural strength, weldability, and long term corrosion resistance. Particularly, an austenitic stainless steel alloy containing gadolinium and less than 5% of a ferrite content is disclosed. Additionally, a nickel-based alloy containing gadolinium and greater than 50% nickel is also disclosed.

  8. Effect of aluminizing treatment on the oxidation properties of 12Cr heat resisting steel

    NASA Astrophysics Data System (ADS)

    Kim, Jae-Hwan; Wang, Jei-Pil; Kang, Chang-Yong

    2011-12-01

    In order to investigate the effect of aluminization on the oxidation properties of 12Cr martensitic heat resisting steel, a specimen was prepared by forging after centrifugal casting. After aluminizing treatment under various conditions, scanning electron microscopy observation, and hardness, line profile and x-ray diffraction analysis of the alloy layer were performed. The results confirmed that the thickness of the layer of Al13Fe4, with a Vickers hardness of over 880, increased with increasing aluminizing temperature and time. Moreover, it was concluded from the results of the oxidation experiment that the oxidation properties of the aluminized specimen were improved by up to approximately 30 %.

  9. First principles calculations of the site substitution behavior in gamma prime phase in nickel based superalloys

    NASA Astrophysics Data System (ADS)

    Chaudhari, Mrunalkumar

    Nickel based superalloys have superior high temperature mechanical strength, corrosion and creep resistance in harsh environments and found applications in the hot sections as turbine blades and turbine discs in jet engines and gas generator turbines in the aerospace and energy industries. The efficiency of these turbine engines depends on the turbine inlet temperature, which is determined by the high temperature strength and behavior of these superalloys. The microstructure of nickel based superalloys usually contains coherently precipitated gamma prime (gamma') Ni3Al phase within the random solid solution of the gamma (gamma) matrix, with the gamma' phase being the strengthening phase of the superalloys. How the alloying elements partition into the gamma and gamma' phases and especially in the site occupancy behaviors in the strengthening gamma' phases play a critical role in their high temperature mechanical behaviors. The goal of this dissertation is to study the site substitution behavior of the major alloying elements including Cr, Co and Ti through first principles based calculations. Site substitution energies have been calculated using the anti-site formation, the standard defect formation formalism, and the vacancy formation based formalism. Elements such as Cr and Ti were found to show strong preference for Al sublattice, whereas Co was found to have a compositionally dependent site preference. In addition, the interaction energies between Cr-Cr, Co-Co, Ti-Ti and Cr-Co atoms have also been determined. Along with the charge transfer, chemical bonding and alloy chemistry associated with the substitutions has been investigated by examining the charge density distributions and electronic density of states to explain the chemical nature of the site substitution. Results show that Cr and Co atoms prefer to be close by on either Al sublattice or on a Ni-Al mixed lattice, suggesting a potential tendency of Cr and Co segregation in the gamma' phase.

  10. Precious-metal-modified nickel-based superalloys: Motivation and potential industry applications

    NASA Astrophysics Data System (ADS)

    Bolcavage, A.; Helmink, R. C.

    2010-10-01

    Nickel-based superalloys are extensively used in the hot sections of gas turbine engines and other propulsive power machines because they possess an excellent combination of high-temperature strength and resistance to oxidation and hot corrosion degradation. The γ-γ' microstructure inherent in nickel-based superalloys is designed with respect to composition and morphology so as to achieve a balance of strength versus environmental resistance. Often, aluminide and platinum-modified aluminide coatings are applied to the component surface to further improve the resistance to environmental degradation by supporting the formation of a protective aluminum oxide scale. The potential exists to utilize alloying concepts from novel platinum and hafnium-modified γ-γ' diffusion coatings so as to create in-situ a new class of superalloy that combines enhanced environmental resistance while maintaining sufficient strength at high temperatures. This paper describes how precious-metal-modified superalloys can offer advantages for structural applications in gas turbine engines. Several examples that illustrate component performance benefits are also presented.

  11. Microstructural, mechanical and weldability assessments of the dissimilar welds between γ′- and γ″-strengthened nickel-base superalloys

    SciTech Connect

    Naffakh Moosavy, Homam; Aboutalebi, Mohammad-Reza; Seyedein, Seyed Hossein; Mapelli, Carlo

    2013-08-15

    Dissimilar welding of γ′- and γ″-strengthened nickel-base superalloys has been investigated to identify the relationship between the microstructure of the welds and the resultant mechanical and weldability characteristics. γ′-Strengthened nickel-base Alloy 500 and γ″-strengthened nickel-base Alloy 718 were used for dissimilar welding. Gas tungsten arc welding operations were utilized for performing the autogenous dissimilar welding. Alloy 500 and Alloy 718 base metals showed various types of phases, carbides, intermetallics and eutectics in their microstructure. The results for Alloy 500 weld metal showed severe segregation of titanium to the interdendritic regions. The Alloy 718 weld metal compositional analysis confirmed the substantial role of Nb in the formation of low-melting eutectic-type morphologies which can reduce the weldability. The microstructure of dissimilar weld metal with dilution level of 65% wt.% displayed semi-developed dendritic structure. The less segregation and less formation of low-melting eutectic structures caused to less susceptibility of the dissimilar weld metal to the solidification cracking. This result was confirmed by analytic modeling achievements. Dissolution of γ″-Ni{sub 3}Nb precipitations took place in the Alloy 718 heat-affected zone leading to sharp decline of the microhardness in this region. Remelted and resolidified regions were observed in the partially-melted zone of Alloy 500 and Alloy 718. Nevertheless, no solidification and liquation cracking happened in the dissimilar welds. Finally, this was concluded that dissimilar welding of γ′- and γ″-strengthened nickel-base superalloys can successfully be performed. - Highlights: • Dissimilar welding of γ′- and γ″-strengthened nickel-base superalloys is studied. • Microstructural, mechanical and weldability aspects of the welds are assessed. • Microstructure of welds, bases and heat-affected zones is characterized in detail. • The type

  12. Microstructure-property relationships in directionally solidified single crystal nickel-base superalloys

    NASA Technical Reports Server (NTRS)

    Mackay, R. A.; Nathal, M. V.

    1986-01-01

    Some of the microstructural features which influence the creep properties of directionally solidified and single crystal nickel-base superalloys are discussed. Gamma precipitate size and morphology, gamma-gamma lattice mismatch, phase instability, alloy composition, and processing variations are among the factors considered. Recent experimental results are reviewed and related to the operative deformation mechanisms and to the corresponding mechanical properties. Special emphasis is placed on the creep behavior of single crystal superalloys at high temperatures, where directional gamma coarsening is prominent, and at lower temperatures, where gamma coarsening rates are significantly reduced. It can be seen that very subtle changes in microstructural features can have profound effects on the subsequent properties of these materials.

  13. On the Detection of Creep Damage in a Directionally Solidified Nickel Base Superalloy Using Nonlinear Ultrasound

    NASA Astrophysics Data System (ADS)

    Kang, Jidong; Qu, Jianmin; Saxena, Ashok; Jacobs, Larry

    2004-02-01

    A limited experimental study was conducted to investigate the feasibility of using nonlinear ultrasonic technique for assessing the remaining creep life of a directionally solidified (DS) nickel base superalloy. Specimens of this alloy were subjected to creep testing at different stress levels. Creep tests were periodically interrupted at different creep life fractions to conduct transmission ultrasonic tests to explore if a correlation exists between the higher order harmonics and the accumulated creep damage in the samples. A strong and unique correlation was found between the third order harmonic of the transmitted wave and the exhausted creep life fraction. Preliminary data also show an equally strong correlation between plastic deformation accumulated during monotonic loading and the second harmonic of the transmitted ultrasonic wave while no correlation was found between plastic strain and the third order harmonic. Thus, the nonlinear ultrasonic technique can potentially distinguish between damage due to plastic deformation and creep deformation.

  14. Yielding and deformation behavior of the single crystal nickel-base superalloy PWA 1480

    NASA Technical Reports Server (NTRS)

    Milligan, W. W., Jr.

    1986-01-01

    Interrupted tensile tests were conducted to fixed plastic strain levels in 100 ordered single crystals of the nickel based superalloy PWA 1480. Testing was done in the range of 20 to 1093 C, at strain rate of 0.5 and 50%/min. The yield strength was constant from 20 to 760 C, above which the strength dropped rapidly and became a stong function of strain rate. The high temperature data were represented very well by an Arrhenius type equation, which resulted in three distinct temperature regimes. The deformation substructures were grouped in the same three regimes, indicating that there was a fundamental relationship between the deformation mechanisms and activation energies. Models of the yielding process were considered, and it was found that no currently available model was fully applicable to this alloy. It was also demonstrated that the initial deformation mechanism (during yielding) was frequently different from that which would be inferred by examining specimens which were tested to failure.

  15. Evaluation of high- temperature behavior of CMSX4 + yttrium single- crystal nickel- base superalloy

    NASA Astrophysics Data System (ADS)

    Marchionni, M.; Goldschmidt, D.; Maldini, M.

    1993-08-01

    CMSX4 + Y, a highly strengthened rhenium-containing second-generation single-crystal nickel-base su-peralloy, has been studied by creep, low-cycle, and thermomechanical fatigue in the temperature range 500 to 1100 °C. The alloy exhibits good high-temperature mechanical properties that are superior or com-parable to other single-crystal superalloys. Thermomechanical fatigue resistance is equivalent to low-cy-cle fatigue and is cycle-shape dependent. High-temperature mechanical properties have been studied using life prediction relationships that are frequently used for creep and low-cycle fatigue data evalu-ation. Examination of fracture surfaces revealed that fracture induced by creep damage is internal and starts from pore-initiated cracks; however, fatigue damage starts on the external surface and propagates inward in stage II mode.

  16. Analysis of the Influence of Laser Welding on Fatigue Crack Growth Behavior in a Newly Developed Nickel-Base Superalloy

    NASA Astrophysics Data System (ADS)

    Buckson, R. A.; Ojo, O. A.

    2015-01-01

    The influence of laser welding on fatigue crack growth (FCG) behavior of a newly developed nickel-base superalloy, Haynes 282 was studied. Laser welding resulted in cracking in the heat affected zone (HAZ) of the alloy during welding and FCG test results show that this produces deleterious effect on the fatigue crack growth behavior of Haynes 282. However, two post weld heat treatments, including a new thermal treatment schedule developed in this work, are used to significantly improve the resistance of the Haynes 282 fatigue crack growth after laser welding. The effects of laser welding and thermal treatments are discussed in terms of HAZ cracking and heterogeneity of slip, respectively.

  17. INVESTIGATION OF HOT CORROSION OF NICKEL BASE SUPERALLOYS USED IN GAS TURBINE ENGINES.

    DTIC Science & Technology

    GAS TURBINES, CORROSION), (*NICKEL ALLOYS , CORROSION RESISTANCE), CHROMIUM ALLOYS , ALUMINUM ALLOYS , TUNGSTEN ALLOYS , MOLYBDENUM ALLOYS , COBALT... ALLOYS , TITANIUM ALLOYS , NIOBIUM ALLOYS , IRON ALLOYS , TANTALUM ALLOYS , VANADIUM ALLOYS , MANGANESE ALLOYS , HIGH TEMPERATURE.

  18. Tensile Behavior of Long-term Aged Nickel-base Superalloy

    NASA Astrophysics Data System (ADS)

    Xia, P. C.; Chen, F. W.; Xie, K.; Yu, J. J.

    2015-07-01

    The microstructural change of directionally solidified nickel-base superalloy which was aged at 900 °C for 1500 hours and tensile behavior at different temperatures were investigated by scanning electron microscope (SEM) and transmission electron microscope (TEM). γ' phase of the alloy coarsens and rafts in the course of aged treatment. The driving force of rafting is the decrease of interface energy and elastic strain energy. The stress of aged alloy increases slightly with the testing temperature. This arises from a few dislocations shearing the γ' precipitates. There is a peak stress value at 760 °C, which is attributed to the high strength of the γ' phase, the homogeneous deformation structure, and dislocation-γ' precipitate and dislocation-dislocation interactions. The stress then decreases rapidly with increased temperature. The low stress of the γ' phase and γ' rafting at high temperature contribute to the drop of alloy strength. The change of elongation is inverse to that of the stress.

  19. Computational Thermodynamic Study to Predict Complex Phase Equilibria in the Nickel-Base Superalloy Rene N6

    NASA Technical Reports Server (NTRS)

    Copland, Evan H.; Jacobson, Nathan S.; Ritzert, Frank J.

    2001-01-01

    A previous study by Ritzert et al. on the formation and prediction of topologically closed packed (TCP) phases in the nickel-base superalloy Rene' N6 is re-examined with computational thermodynamics. The experimental data on phase distribution in forty-four alloys with a composition within the patent limits of the nickel-base superalloy Rene' N6 provide a good basis for comparison to and validation of a commercial nickel superalloy database used with ThermoCalc. Volume fraction of the phases and partitioning of the elements are determined for the forty-four alloys in this dataset. The baseline heat treatment of 400 h at 1366 K was used. This composition set is particularly interesting since small composition differences lead to dramatic changes in phase composition. In general the calculated values follow the experimental trends. However, the calculations indicated no TCP phase formation when the experimental measurements gave a volume percent of TCP phase less than 2 percent. When TCP phases were predicted, the calculations under-predict the volume percent of TCP phases by a factor of 2 to 8. The calculated compositions of the gamma and gamma' phases show fair agreement with the measurements. However, the calculated compositions of the P Phase do not agree with those measured. This may be due to inaccuracies in the model parameters for P phase and/or issues with the microprobe analyses of these phases. In addition, phase fraction diagrams and sigma and P phase solvus temperatures are calculated for each of the alloys. These calculations indicate that P phase is the primary TCP phase formed for the alloys considered here at 1366 K. Finally, a series of isopleths are calculated for each of the seven alloying elements. These show the effect of each alloying element on creating TCP phases.

  20. Life Prediction of Turbine Blade Nickel Base Superalloy Single Crystals.

    DTIC Science & Technology

    1986-08-01

    different types of coatings . They are the conventional aluminide coating and the overlay coating with improved temperature capability.5 These coatings ...0.6% with a 2 min. hold in compression. Transverse cracks behaved differently in the aluminide (Codep) coated Ren6 N4+, and an example is given in...PREDICTION OF TURBINE BLADE NICKEL BASE SUPERALLOY SINGLE CRYSTALS N Dr. V. Srinivasan 0 Universal Energy Systems, Inc. 4401 Dayton-Xenia Road Dayton, Ohio

  1. Requirements of constitutive models for two nickel-base superalloys

    NASA Technical Reports Server (NTRS)

    Laflen, J. H.; Cook, T. S.

    1983-01-01

    The constitutive behavior of two nickel-base superalloys, Rene '80 and Inconel 718, utilized in gas turbine blade and disk components, respectively, is presented. In turbine blade applications, the high homologous temperatures result in strain-rate effects dominating behavior. In turbine disks, the temperatures are cooler so that mean stress effects become important. The impact of these two variables on the overall crack initiation lifetime and analysis methodology is discussed.

  2. Heat-resistant, electrically conducting joint between ceramic end plates and metallic conductors in solid oxide fuel cell

    SciTech Connect

    Wilkenhoener, R.; Buchkremer, H.P.; Stoever, D.; Stolten, D.; Koch, A.

    2000-07-01

    Ceramic parts made of doped lanthanum chromite are used as interconnects and end plates in stacks for several solid oxide fuel cell (SOFC) designs. Metallic conductors have to be attached to enable a low-resistance connection between individual stacks in each SOFC unit and to permit power to be drawn from the SOFC. The resistances of the metal-ceramic bond and the metallic conductors have to be stable under operating conditions, i.e., 1,000 C in air. Consequently, heat-resistant materials have to be used. A two-step process has been developed to connect commercially available, Ni- or Fe-based metallic conductors to ceramic SOFC end plates by vacuum furnace brazing. In the first step, a metallic sheet, which acts as the current collector, is brazed onto the ceramic end plate. Thereby, the much lower electrical conductivity of the ceramic part is compensated by that of the metal. The chromium alloy CrFe5Y{sub 2}O{sub 3}1 is suitable because it is heat-resistant, and its thermal expansion coefficient is close to that of lanthanum chromite. In the second step, metallic wires or strips are brazed on the current collector. Since this joint area is significantly smaller than that of the first joint, materials with a different thermal expansion coefficient can be used, such as conventional heat-resistant nickel alloys (Inconel 617) and ferritic stainless steels (FeCrAl 25 5). Filler alloys for both brazing steps with matching melting points have been found. Hence, both brazing steps can be performed cost-effectively in one heating step. Suitable parameters for vacuum furnace brazing of both joints are presented, and the composition of the filler alloys is given. Data concerning the long-term behavior of the joint resistances in air at 1,000 C are discussed.

  3. Multi-objective constrained design of nickel-base superalloys using data mining- and thermodynamics-driven genetic algorithms

    NASA Astrophysics Data System (ADS)

    Menou, Edern; Ramstein, Gérard; Bertrand, Emmanuel; Tancret, Franck

    2016-06-01

    A new computational framework for systematic and optimal alloy design is introduced. It is based on a multi-objective genetic algorithm which allows (i) the screening of vast compositional ranges and (ii) the optimisation of the performance of novel alloys. Alloys performance is evaluated on the basis of their predicted constitutional and thermomechanical properties. To this end, the CALPHAD method is used for assessing equilibrium characteristics (such as constitution, stability or processability) while Gaussian processes provide an estimate of thermomechanical properties (such as tensile strength or creep resistance), based on a multi-variable non-linear regression of existing data. These three independently well-assessed tools were unified within a single C++ routine. The method was applied to the design of affordable nickel-base superalloys for service in power plants, providing numerous candidates with superior expected microstructural stability and strength. An overview of the metallurgy of optimised alloys, as well as two detailed examples of optimal alloys, suggest that improvements over current commercial alloys are achievable at lower costs.

  4. Effects of Cobalt on Structure, Microchemistry and Properties of a Wrought Nickel-Base Superalloy

    NASA Astrophysics Data System (ADS)

    Jarrett, Robert N.; Tien, John K.

    1982-06-01

    Cobalt in a 17 pct cobalt containing wrought nickel-base superalloy is systematically substituted for by nickel in order to determine the role of cobalt. The eventual goal is to reduce the levels of cobalt, a critical strategic element, in superalloys. It is found that the strengthening γ microstructure is highly heat treatment sensitive. Reducing cobalt did not result in a reduction of the fine γ precipitates after a coarse grain type (blading) heat treatment, but did after a fine grain type (disk) heat treatment. Representative mechanical properties were determined for each case to isolate microstructural and microchemistry effects. Ambient yield strength and tensile strength were seen to decrease by no more than 15 pct and 7 pct, respectively, even when all the cobalt was removed. The decrease in strength is quantitatively discussed and shown to be consistent with the observed microstructural results and microchemistry results obtained using STEM/EDS. Elevated temperature creep and stress rupture resistances were concluded to be affected by alloy cobalt content through its effect on strengthening γ volume fraction. Significant decreases in these properties were observed for the lower cobalt content alloys. Long term aging, precipitate coarsening, and carbide stability results are also presented and discussed.

  5. Method of improving fatigue life of cast nickel based superalloys and composition

    DOEpatents

    Denzine, Allen F.; Kolakowski, Thomas A.; Wallace, John F.

    1978-03-14

    The invention consists of a method of producing a fine equiaxed grain structure (ASTM 2-4) in cast nickel-base superalloys which increases low cycle fatigue lives without detrimental effects on stress rupture properties to temperatures as high as 1800.degree. F. These superalloys are variations of the basic nickel-chromium matrix, hardened by gamma prime [Ni.sub.3 (Al, Ti)] but with optional additions of cobalt, tungsten, molybdenum, vanadium, columbium, tantalum, boron, zirconium, carbon and hafnium. The invention grain refines these alloys to ASTM 2 to 4 increasing low cycle fatigue life by a factor of 2 to 5 (i.e. life of 700 hours would be increased to 1400 to 3500 hours for a given stress) as a result of the addition of 0.01% to 0.2% of a member of the group consisting of boron, zirconium and mixtures thereof to aid heterogeneous nucleation. The alloy is vacuum melted and heated to 250.degree.-400.degree. F. above the melting temperature, cooled to partial solidification, thus resulting in said heterogeneous nucleation and fine grains, then reheated and cast at about 50.degree.-100.degree. F. of superheat. Additions of 0.1% boron and 0.1% zirconium (optional) are the preferred nucleating agents.

  6. Femtosecond laser surface texturing of a nickel-based superalloy

    NASA Astrophysics Data System (ADS)

    Semaltianos, N. G.; Perrie, W.; French, P.; Sharp, M.; Dearden, G.; Watkins, K. G.

    2008-12-01

    Femtosecond laser (180 fs, 775 nm, 1 kHz) surface modification of the nickel-based superalloy C263 is investigated. The laser beam was scanned onto areas on the substrate with macroscopic dimensions using different fluences ( F = 0.28-30 J/cm 2), speeds ( υ = 1-10 mm/s) and number of overscans (5-90). The evolution of surface morphology, roughness, ablation depth and volume ablation rate with laser micromachining parameters were determined. The surface morphology is characterized by ripples for low average powers while for high average powers the surface becomes porous.

  7. Microporosity in casting alloys.

    PubMed

    Lewis, A J

    1975-06-01

    Three series of tensile test pieces were produced using a nickel base partial denture casting alloy. For the first series induction heating was employed, for the second a resistance crucible, and for the third an oxy-acetylene torch. Samples from each series were sectioned longitudinally, mounted, polished and examined microscopically for evidence of microporosity.

  8. A Coupled Creep Plasticity Model for Residual Stress Relaxation of a Shot Peened Nickel-Base Superalloy (Postprint)

    DTIC Science & Technology

    2008-09-01

    titanium - and nickel-base alloys [1- 2,5- 6 ]. For applications that utilize aluminum and titanium alloys, subjected to moderate temperatures and...reaching the target stress for creep. 1e-9 1e-8 1e-7 1e- 6 1e-5 1e- 4 1e-3 1e-2 1e-1 1e-3 1e-2 1e-1 -1% Prestrain 0% Prestrain +1% Prestrain +5...was adapted to a rate-independent nonlinear isotropic-kinematic hardening model described by Dodds [30]. 10-9 10-8 10-7 10- 6 10-5 10- 4 10-3 10-2 10

  9. High temperature low-cycle fatigue mechanisms in single crystals of nickel-based superalloy Mar-M 200

    NASA Technical Reports Server (NTRS)

    Milligan, W. W.; Jayaraman, N.

    1984-01-01

    Twenty three high temperature low-cycle fatigue tests were conducted on single crystals of the nickel-based superalloy Mar-M 200. Tests were conducted at 760 and 870 C. SEM fractography and transmission electron microscopy were used to determine mechanisms responsible for the observed orientation dependent fatigue behavior. It has been concluded that the plastic characteristics of the alloy lead to orientation-dependent strain hardening and fatigue lives at 760 C. At 870 C, the elastic characteristics of the alloy dominated the behavior, even though the plastic strain ranges were about the same as they were at 760 C. This led to orientation-dependent fatigue lives, but the trends were not the same as they were at 760 C.

  10. Hot corrosion studies of four nickel-base superalloys - B-1900, NASA-TRW VIA, 713C and IN738

    NASA Technical Reports Server (NTRS)

    Fryburg, G. C.; Kohl, F. J.; Stearns, C. A.

    1976-01-01

    The susceptibility to hot corrosion of four nickel-base superalloys has been studied at 900 and 1000 C in one atmosphere of slowly flowing oxygen. Hot corrosion was induced by coating the samples with known doses of Na2SO4 and oxidizing the coated samples isothermally on a sensitive microbalance. In order of decending susceptibility to hot corrosion, these alloys were ranked: B-1900, 713C, NASA-TRW VIA, IN738. This order corresponds to the order of decreasing molybdenum content of the alloys. Chemical evidence for B-1900 indicates that hot corrosion is instigated by acid fluxing of the protective Al2O3 coating by MoO3.

  11. Corrosion Behavior of Arc Sprayed Nickel-Base Coatings

    NASA Astrophysics Data System (ADS)

    He, Dingyong; Dong, Na; Jiang, Jianmin

    2007-12-01

    In this study, nickel-base cored wires were prepared by using NiCr strip to wrap metal powders of nickel (Ni), chromium (Cr), molybdenum (Mo), and chromium boron (CrB). Nickel-base coatings were prepared by electric arc spraying. Microstructures of Ni-Cr-Mo and Ni-Cr-B coatings were investigated using scanning electron microscopy (SEM), energy-dispersive analysis (EDAX), and x-ray diffraction (XRD) analysis. The coatings have a compact surface and presented a bonding strength higher than 40 MPa. Potentiodynamic polarization measurements and salt-spray test were carried out to determine the corrosion behavior of the coatings. The results showed that Ni-base coatings containing Mo (5%) or B (2-4%) had better antichlorine ion corrosion performance than that of Ni-base coatings without Mo element, and PS45 (Ni-Cr-Ti) coating. The antichlorine ion corrosion coatings could be used for resolving the corrosion protection problem of the equipment and piping contacting sour, alkali, salt liquid in petrochemical engineering applications.

  12. Weldability and microstructure development in nickel-base superalloys

    SciTech Connect

    David, S.A.; Babu, S.S.; Vitek, J.M.

    1997-11-01

    The integrity of nickel-base superalloy single-crystal welds depends on the weld cracking tendency, weld metal dendrite selection process, stray crystal formation, and macro- and microstructure development. These phenomena have been investigated in commercial nickel-base superalloy single crystal welds. During electron beam and laser beam welding, transverse and longitudinal weld cracking occurred. However, the weld cracking tendency was reduced with preheating. Most of the dendritic growth pattern development in these welds can be explained by a geometric model. However, the welds also contained misoriented stray crystals, which were frequently associated with weld cracks. The formation of stray crystals was related to thermal and constitutional supercooling effects. Fine-scale elemental partitioning between {gamma} and {gamma}{prime} phase was measured with atom-probe field-ion microscopy. Marked differences in partitioning characteristics in two welds were observed and are related to differences in cooling rates. In this paper, the modeling tools available to describe the above are reviewed.

  13. Leather Coated with Mixtures of Humectant and Antioxidants to Improve UV and Heat Resistance

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Ultraviolet (UV) and heat resistance are very important qualities for leather products. We recently developed an environmentally friendly finishing process for improving the UV- and heat resistance of automobile upholstery leather. We previously reported and demonstrated some promising results fro...

  14. Properties of Nickel-Based Hydrogen-Turbine Blades

    NASA Technical Reports Server (NTRS)

    Deluca, D. P.; Warren, J. P.; Cowles, B. A.; Shoemaker, D.; Teel, J. R. J.; Pearson, D. L.; Annis, C. G. J.; Wilson, D. A.; Schwartz, B. J.

    1983-01-01

    120 page report presents data on mechanical properties of cast nickelbased alloys for turbine blades operating in hydrogen and steam at high temperatures. Tests on alloys for hydrogen-burning engines of future are described.

  15. High-Temperature Low-Cycle Fatigue Property of Heat-Resistant Ductile-Cast Irons

    NASA Astrophysics Data System (ADS)

    Kim, Yoon-Jun; Jang, Ho; Oh, Yong-Jun

    2009-09-01

    This study examined the high-temperature degradation behavior of two types of heat-resistant Si-Mo ductile cast iron (Fe-3.4C-3.7Si-0.4Mo and Fe-3.1C-4.5Si-1.0Mo) with particular attention paid to the mechanical properties and overall oxidation resistance. Tension and low-cycle fatigue properties were examined at 600 °C and 800 °C. The mechanical tests and metallographic and fractographic analyses showed that cast iron containing higher Si and Mo contents had a higher tensile strength and longer fatigue life at both temperatures than cast iron with lower levels due to the phase transformations of pearlite and carbide. The Coffin-Manson type equation was used to assess the fatigue mechanism suggesting that the higher Si-Mo alloy was stronger but less ductile than the lower Si-Mo alloy at 600 °C. However, similar properties for both alloys were observed at 800 °C because of softening and oxidation effects. Analysis of the isothermal oxidation behavior at those temperatures showed that mixed Fe2SiO4 layers were formed and the resulting scaling kinetics was much faster for low Si-Mo containing iron. With increasing temperature, subsurface degradation such as decarburization, voids, and cracks played a significant role in the overall oxidation resistance.

  16. Testing Method for Heat Resistance Under Temperature Gradient

    NASA Astrophysics Data System (ADS)

    Takagi, K.; Kawasaki, A.; Itoh, Y.; Harada, Y.; Ono, F.

    2007-12-01

    “Testing Method for Heat Resistance under Temperature Gradient” is a Japanese Industrial Standard (JIS) newly established by the Minister of Economy, Trade and Industry, after deliberations by the Japanese Industrial Standards Committee, in accordance with the Industrial Standardization Law. This standard specified the testing method for heat resistance under temperature gradient of materials and coated members of equipment exposed to high temperature, such as aircraft engines, gas turbines, and so on. This paper introduces the principle and overview of the established standard. In addition, taking the heat cycle test using the burner rig for instance, we specifically illustrate the acquirable data and their analysis in the standard. Monitoring of the effective thermal conductivity and acoustic emission particularly enables to the non-destructive evaluation of failure cycle.

  17. Radiation and Heat Resistance of Moraxella-Acinetobacter in Meats

    DTIC Science & Technology

    1978-01-23

    growth 7 Vacuum packaging and impact on growth of resistant isolates .... 7 Effect of fat content of meat on radiation and heat resistance of...approximately 10 cells per ml. Storage for culture main- tenance after growth was at 3-5*C. Vacuum packaging and impact on growth of resistant isolates...sensitive to reduced oxygen occur- ring with vacuum packaging of foods (Maxcy et al., 1976). Furthermore, most of the radiation-resiscant M-A were

  18. Systematic Assessment of Nonproteolytic Clostridium botulinum Spores for Heat Resistance

    PubMed Central

    Stringer, Sandra C.; Barker, Gary C.; Peck, Michael W.

    2016-01-01

    ABSTRACT Heat treatment is an important controlling factor that, in combination with other hurdles (e.g., pH, aw), is used to reduce numbers and prevent the growth of and associated neurotoxin formation by nonproteolytic C. botulinum in chilled foods. It is generally agreed that a heating process that reduces the spore concentration by a factor of 106 is an acceptable barrier in relation to this hazard. The purposes of the present study were to review the available data relating to heat resistance properties of nonproteolytic C. botulinum spores and to obtain an appropriate representation of parameter values suitable for use in quantitative microbial risk assessment. In total, 753 D values and 436 z values were extracted from the literature and reveal significant differences in spore heat resistance properties, particularly those corresponding to recovery in the presence or absence of lysozyme. A total of 503 D and 338 z values collected for heating temperatures at or below 83°C were used to obtain a probability distribution representing variability in spore heat resistance for strains recovered in media that did not contain lysozyme. IMPORTANCE In total, 753 D values and 436 z values extracted from literature sources reveal significant differences in spore heat resistance properties. On the basis of collected data, two z values have been identified, z = 7°C and z = 9°C, for spores recovered without and with lysozyme, respectively. The findings support the use of heat treatment at 90°C for 10 min to reduce the spore concentration by a factor of 106, providing that lysozyme is not present during recovery. This study indicates that greater heat treatment is required for food products containing lysozyme, and this might require consideration of alternative recommendation/guidance. In addition, the data set has been used to test hypotheses regarding the dependence of spore heat resistance on the toxin type and strain, on the heating technique used, and on the

  19. The locus of heat resistance (LHR) mediates heat resistance in Salmonella enterica, Escherichia coli and Enterobacter cloacae.

    PubMed

    Mercer, Ryan G; Walker, Brian D; Yang, Xianqin; McMullen, Lynn M; Gänzle, Michael G

    2017-06-01

    Enterobacteriaceae comprise food spoilage organisms as well as food-borne pathogens including Escherichia coli. Heat resistance in E. coli was attributed to a genomic island called the locus of heat resistance (LHR). This genomic island is also present in several other genera of Enterobacteriaceae, but its function in the enteric pathogens Salmonella enterica and Enterobacter cloacae is unknown. This study aimed to determine the frequency of the LHR in food isolates of E. coli, and its influence on heat resistance in S. enterica and Enterobacter spp. Cell counts of LHR-positive strains of E. coli, S. enterica and E. cloacae were reduced by less than 1, 1, and 4 log (cfu/mL), respectively, after exposure to 60 °C for 5 min, while cell counts of LHR-negative strains of the same species were reduced by more than 7 log (cfu/mL). Introducing an exogenous copy of the LHR into heat-sensitive enteropathogenic E. coli and S. enterica increased heat resistance to a level that was comparable to LHR-positive wild type strains. Cell counts of LHR-positive S. enterica were reduced by less than 1 log(cfu/mL) after heating to 60 °C for 5 min. Survival of LHR-positive strains was improved by increasing the NaCl concentration from 0 to 4%. Cell counts of LHR-positive strains of E. coli and S. enterica were reduced by less than 2 log (cfu/g) in ground beef patties cooked to an internal core temperature of 71 °C. This study indicates that LHR-positive Enterobacteriaceae pose a risk to food safety.

  20. Alloys developed for high temperature applications

    NASA Astrophysics Data System (ADS)

    Basuki, Eddy Agus; Prajitno, Djoko Hadi; Muhammad, Fadhli

    2017-01-01

    Alloys used for high temperatures applications require combinations of mechanical strength, microstructural stability and corrosion/oxidation resistance. Nickel base superalloys have been traditionally the prime materials utilized for hot section components of aircraft turbine engines. Nevertheless, due to their limited melting temperatures, alloys based on intermetallic compounds, such as TiAl base alloys, have emerged as high temperature materials and intensively developed with the main aim to replace nickel based superalloys. For applications in steam power plants operated at lower temperatures, ferritic high temperature alloys still attract high attention, and therefore, development of these alloys is in progress. This paper highlights the important metallurgical parameters of high temperature alloys and describes few efforts in the development of Fe-Ni-Al based alloys containing B2-(Fe,Ni)Al precipitates, oxide dispersion strengthening (ODS) ferritic steels and titanium aluminide based alloys include important protection system of aluminide coatings.

  1. Alloy 10: A 1300F Disk Alloy

    NASA Technical Reports Server (NTRS)

    Gayda, John

    2000-01-01

    Gas turbine engines for future subsonic transports will probably have higher pressure ratios which will require nickel-base superalloy disks with 13000 to 1400 F temperature capability. Several advanced disk alloys are being developed to fill this need. One of these, Allied Signal's Alloy 10, is a promising candidate for gas turbine engines to be used on smaller, regional aircraft. For this application, compressor/turbine disks must withstand temperatures of 1300 F for several hundred hours over the life of the engine. In this paper, three key properties of Alloy 10--tensile, 0.2% creep, and fatigue crack growth--will be assessed at 1300 F.

  2. Heat-resistant coatings for the high-pressure turbine blades of promising GTEs

    NASA Astrophysics Data System (ADS)

    Kablov, E. N.; Muboyadzhyan, S. A.

    2012-01-01

    Heat-resistant coatings are considered for the external surface of high-pressure turbine (HPT) single-crystal blades for promising gas turbine engines (GTEs) made from carbon-free nickel superalloys with rhenium or rhenium plus ruthenium. Nickel superalloys covered with heat-resistant coatings consisting of heat-resistant connecting layers and an external ZrO2-(7-8 wt %)Y2O3 ceramic layer are subjected to heat resistance and high-temperature tests. The test results are used to choose the heat-resistant layer that ensures the highest properties of a composition heat-resistant coating. The use of sequential chemical and physical deposition methods for coating layers is shown to be required to protect HPT blades in promising GTEs. Medium-frequency magnetron plasmachemical deposition of ceramic layers in heat-resistant coatings with a low thermal conductivity is found to be promising.

  3. The effect of tensile stress on hydrogen diffusion in metal alloys

    NASA Technical Reports Server (NTRS)

    Danford, M. D.

    1992-01-01

    The effect of tensile stress on hydrogen diffusion has been determined for Type 303 stainless steel, A286 CRES, and Waspaloy and IN100 nickel-base alloys. It was found that hydrogen diffusion coefficients are not significantly affected by stress, while the hydrogen permeabilities are greatly affected in Type 303 stainless steel and A286 CRES (iron-based alloys), but are affected little in Waspaloy (nickel-base) and not affected in all in IN100 (nickel base). These observations might be taken as an indication that hydrogen permeabilities are affected by stress in iron-based alloys, but only slightly affected in nickel-based alloys. However, it is too early to make such a generalization based on the study of only these four alloys.

  4. Bonding titanium to Rene 41 alloy

    NASA Technical Reports Server (NTRS)

    Scott, R. W.

    1972-01-01

    Pair of intermediate materials joined by electron beam welding method welds titanium to Rene 41 alloy. Bond is necessary for combining into one structure high strength-to-density ratio titanium fan blades and temperature resistant nickel-base alloy turbine-buckets in VTOL aircraft lift-fan rotor.

  5. The influence of cobalt, tantalum, and tungsten on the microstructure of single crystal nickel-base superalloys

    NASA Astrophysics Data System (ADS)

    Nathal, M. V.; Ebert, L. J.

    1985-10-01

    The influence of composition on the microstructure of single crystal nickel-base superalloys was investigated. Co was replaced by Ni, and Ta was replaced by either Ni or W, according to a matrix of compositions based on MAR-M247. Substitution of Ni for Co caused an increase in γ' solvus temperature, an increase in γ-γ' lattice mismatch, and the precipitation of W-rich phases in the alloys with high refractory metal levels. Substitution of Ni for Ta caused large decreases in γ' solvus temperature, γ' volume fraction, and γ-γ' lattice mismatch, whereas substitution of W for Ta resulted in smaller decreases in these features. For the alloys with γ' particles that remained coherent, substitution of Ni for Co caused an increase in γ' coarsening rate. The two alloys with the largest magnitude of lattice mismatch possessed γ' particles which lost coherency during unstressed aging and exhibited anomalously low coarsening rates. Creep exposure at 1000 °C resulted in the formation of γ' lamellae oriented perpendicular to the applied stress axis in all alloys.

  6. Interfacial Dislocation Networks and Creep in Directional Coarsened Ru-Containing Nickel-Base Single-Crystal Superalloys

    NASA Astrophysics Data System (ADS)

    Carroll, L. J.; Feng, Q.; Pollock, T. M.

    2008-06-01

    Mechanisms of creep deformation in nickel-base superalloy single crystals in the directional coarsening regime have been studied in alloys with large variations in γ- γ' lattice misfit and phase composition, achieved by Ru additions and variable levels of Cr and Co. Interfacial dislocation spacings established by long-term annealing experiments under no externally applied stress indicate that the experimental alloys have high-temperature lattice misfits ranging from near-zero to as large as -0.65 pct. Variation in misfit influences the stress-induced directional coarsening (rafting) behavior during creep deformation at 950 °C and 290 MPa. In postcreep deformed material, the density of excess dislocations (defined as the dislocations beyond those necessary to relieve the lattice misfit) at the γ- γ' interfaces varied with alloy composition, with the most creep-resistant alloy containing the highest excess interfacial dislocation density. In the directional coarsening creep regime, continued deformation requires shearing of the γ' rafts and is strongly influenced by the resistance of the precipitates to shearing as well as the interfacial dislocation structure. A preliminary model for creep in the rafting regime is developed.

  7. Effects of composition and testing conditions on oxidation behavior of four cast commercial nickel-base superalloys

    NASA Technical Reports Server (NTRS)

    Lowell, C. E.; Probst, H. B.

    1974-01-01

    Four cast nickel-base superalloys were oxidized at 1000 and 1100 C for times up to 100 hr in static air and a Mach 1 gas stream. The oxidation resistance was judged by weight change, metal thickness loss, depletion-zone formation, and oxide formation and morphology. The alloys which formed mostly nickel aluminate (NiAl2O4) and aluminum oxide (Al2O3) (B-1900, VIA, and to a lesser extent 713C) were more oxidation resistant. Poorer oxidation resistance was associated with the appearance of chromium sesquioxide (Cr2O3) and chromite spinel (738X). Refractory metal content had little effect on oxidation resistance. Refractory metals appeared in the scale as tapiolite (NiM2O6, where M represents the refractory metal). Thermal cycling in static air appeared to supply sufficient data for the evaluation of oxidation resistance, especially for alloys which form oxides of low volatility. For alloys of higher chromium levels with high propensities toward forming a chromium-bearing scale of higher volatility, testing under conditions of high gas velocity is necessary to assess fully the behavior of the alloy.

  8. The influence of cobalt, tantalum, and tungsten on the microstructure of single crystal nickel-base superalloys

    NASA Technical Reports Server (NTRS)

    Nathal, M. V.; Ebert, L. J.

    1985-01-01

    The influence of composition on the microstructure of single crystal nickel-base superalloys was investigated. Co was replaced by Ni, and Ta was replaced by either Ni or W, according to a matrix of compositions based on MAR-M247. Substitution of Ni for Co caused an increase in gamma-prime solvus temperature, an increase in gamma-gamma-prime lattice mismatch, and the precipitation of W-rich phases in the alloys with high refractory metal levels. Substitution of Ni for Ta caused large decreases in gamma-prime solvus temperature, gamma-prime volume fraction, and gamma-gamma-prime lattice mismatch, whereas substitution of W for Ta resulted in smaller decreases in these features. For the alloys with gamma-prime particles that remained coherent, substitution of Ni for Co caused an increase in gamma-prime coarsening rate. The two alloys with the largest magnitude of lattice mismatch possessed gamma-prime particles which lost coherency during unstressed aging and exhibited anomalously low coarsening rates. Creep exposure at 1000 C resulted in the formation of gamma-prime lamellae oriented perpendicular to the applied stress axis in all alloys.

  9. A Characterization Study of Several Heat Resistant Explosives

    DTIC Science & Technology

    1974-10-04

    explosives appear to be performing as expected. The velocities are of the same magnitude as other heat-resistant explosives such as HNS . They are lower than...the same shock sensitivity as HNS . UNCLASSIFIED 11 NOLTR 74-177 10- 10- 6 o CI1- w 0 10- 7 AH s (MOLAR) = 43.9 kCal/mole AH s (SPECIFIC) 61.5Cal/gm 10...BURNING, AND/OR EXPLOSION. [2 25 NOLTR 74 -177 TABLE I11 ELECTROSTATIC SPARK SENSITIVITY TEST RESULTS HNS -TEFLON 7C Y (ID11)TT(D182 N (D103 CAP. 90/10

  10. Effect of Crystal Orientation on Fatigue Failure of Single Crystal Nickel Base Turbine Blade Superalloys

    NASA Technical Reports Server (NTRS)

    Arakere, Nagaraj K.; Swanson, Gregory R.

    2000-01-01

    High Cycle Fatigue (HCF) induced failures in aircraft gas-turbine engines is a pervasive problem affecting a wide range of components and materials. HCF is currently the primary cause of component failures in gas turbine aircraft engines. Turbine blades in high performance aircraft and rocket engines are increasingly being made of single crystal nickel superalloys. Single-crystal Nickel-base superalloys were developed to provide superior creep, stress rupture, melt resistance and thermomechanical fatigue capabilities over polycrystalline alloys previously used in the production of turbine blades and vanes. Currently the most widely used single crystal turbine blade superalloys are PWA 1480/1493 and PWA 1484. These alloys play an important role in commercial, military and space propulsion systems. PWA1493, identical to PWA1480, but with tighter chemical constituent control, is used in the NASA SSME (Space Shuttle Main Engine) alternate turbopump, a liquid hydrogen fueled rocket engine. Objectives for this paper are motivated by the need for developing failure criteria and fatigue life evaluation procedures for high temperature single crystal components, using available fatigue data and finite element modeling of turbine blades. Using the FE (finite element) stress analysis results and the fatigue life relations developed, the effect of variation of primary and secondary crystal orientations on life is determined, at critical blade locations. The most advantageous crystal orientation for a given blade design is determined. Results presented demonstrates that control of secondary and primary crystallographic orientation has the potential to optimize blade design by increasing its resistance to fatigue crack growth without adding additional weight or cost.

  11. Microstructural development and segregation effects in directionally solidified nickel-based superalloy PWA 1484

    NASA Astrophysics Data System (ADS)

    Li, Lichun

    2002-09-01

    These studies were performed to investigate the effects of thermal gradient (G) and growth velocity (V) on the microstructure development and solidification behavior of directionally solidified nickel-based superalloy PWA 1484. Directional solidification (DS) experiments were conducted using a Bridgman crystal growth facility. The solidification velocity ranged from 0.00005 to 0.01 cm/sec and thermal gradients ranged from 12 to 108°C/cm. The as-cast microstructures of DS samples were characterized by using conventional metallography; chemical composition and segregation of directionally solidified samples were analyzed with energy dispersive spectroscopy in SEM. A range of aligned solidification microstructures is exhibited by the alloy when examined as-cast at room temperature: dendrites, flanged cells, cells. The microstructure transitions from cellular to dendritic as the growth velocity increases. The experimental data for PWA1484 exhibits excellent agreement with the well-known exponential equation (lambda1 ∝ G -1/2V-1/4). However, the constant of proportionality is different depending upon the solidification microstructure: (1) dendritic growth with secondary arms leads to a marked dependence of lambda1 on G-1/2 V-1/4; (2) flanged cellular growth with no secondary arms leads to much lower dependence of lambda 1 on G-1/2V -1/4. The primary dendritic arm spacing results were also compared to recent theoretical models. The model of Hunt and Lu and the model of Ma and Sahm provided excellent agreement at medium to high thermal gradients and a wide range of solidification velocities. The anomalous behavior of lambda 1 with high growth velocity V at low G is analyzed based on the samples' microstructures. Off-axis heat flows were shown to cause radial non-uniformity in the dendrite arm spacing data for low thermal gradients and large withdrawal velocities. Various precipitates including gamma', (gamma ' + gamma) eutectic pool or divorced eutectic gamma ', and

  12. The influence of cobalt on the microstructure of the nickel-base superalloy MAR-M247

    NASA Technical Reports Server (NTRS)

    Nathal, M. V.; Maier, R. D.; Ebert, L. J.

    1982-01-01

    Nickel was substituted for Co to produce 0, 5, and the standard 10% versions of MAR-M247, a cast nickel-base superalloy. The microstructures of the alloys were examined in as-cast, heat treated, aged, and stress-rupture tested conditions using a variety of metallographic techniques and differential thermal analysis. As cobalt concentration was reduced from 10 to 0 wt %, the gamma-prime weight fraction decreased from 59 to 41%; W and Ti concentrations in the gamma-prime phase increased from 5 to 8 and 2 to 3 at.%, respectively; the mean gamma-prime particle size increased from 0.6 to 0.8 micron; Cr and Al concentrations in the gamma matrix decreased from 17 to 13 and 15 to 12 at.%, respectively; and the weight fraction of carbides increased by approximately 1%.

  13. Polycrystal plasticity modeling of nickel-based superalloy IN 617 subjected to cyclic loading at high temperature

    NASA Astrophysics Data System (ADS)

    Zhang, Xiang; Oskay, Caglar

    2016-06-01

    A crystal plasticity finite element (CPFE) model considering isothermal, large deformation and cyclic loading conditions has been formulated and employed to investigate the mechanical response of a nickel-based alloy at high temperature. The investigations focus on fatigue and creep-fatigue hysteresis response of IN 617 subjected to fatigue and creep-fatigue cycles. A new slip resistance evolution equation is proposed to account for cyclic transient features induced by solute drag creep that occur in IN 617 at 950 °C. The crystal plasticity model parameters are calibrated against the experimental fatigue and creep-fatigue data based on an optimization procedure that relies on a surrogate modeling (i.e. Gaussian process) technique to accelerate multi-parameter optimizations. The model predictions are validated against experimental data, which demonstrates the capability of the proposed model in capturing the hysteresis behavior for various hold times and strain ranges in the context of fatigue and creep-fatigue loading.

  14. The Influence of Cobalt on the Microstructure of the Nickel-Base Superalloy MAR-M247

    NASA Astrophysics Data System (ADS)

    Nathal, M. V.; Maier, R. D.; Ebert, L. J.

    1982-10-01

    The influence of cobalt on the microstructure of MAR-M247, a cast nickel-base superalloy, was investigated. Nickel was substituted for Co to produce 0, 5, and the standard 10 pct Co versions of MAR-M247. The microstructures of the alloys were examined using optical and electron microscopy, X-ray diffraction, phase extraction, and differential thermal analysis. Samples were examined in as-cast, heat treated, long-time aged, and stress-rupture tested conditions. As Co was removed from MAR-M247, the γ' volume fraction decreased, the mean γ' particle size increased, the W and Ti concentrations in the γ' increased, the Cr and Al concentrations in the γ phase decreased, and the amount of carbides increased. This increase in carbide precipitation caused a change from discrete grain boundary carbides to a grain boundary film as Co level decreased.

  15. Effects of sigma-phase formation on some mechanical properties of a wrought nickel-base superalloy (IN-100)

    NASA Technical Reports Server (NTRS)

    Dreshfield, R. L.; Ashbrook, R. L.

    1974-01-01

    The effect of sigma phase formation on an extruded and forged nickel base superalloy with the composition of the casting alloy IN-100 was studied. By adding only aluminum and titanium to remelt stock, three compositions were produced which had varying propensities for sigma formation. These compositions were given a four step heat treatment and were stress-ruptured or tensile tested. The very sigma prone composition had a shorter rupture life than the sigma-free or moderately sigma prone compositions when tested at 843 and 885 C. Elongation in room temperature tensile tests was considerably lower for the very sigma prone composition than for the other two wrought compositions after prolonged exposure at 732 or 843 C.

  16. Hot corrosion studies of four nickel-base superalloys: B-1900, NASA-TRW VIA, 713C and IN738

    NASA Technical Reports Server (NTRS)

    Fryburg, G. C.; Kohl, F. J.; Stearns, C. A.

    1976-01-01

    The susceptibility to hot corrosion of four nickel base superalloys has been studied at 900 deg and 1000 deg C in one atmosphere of slowly flowing oxygen. Hot corrosion was induced by coating the samples with known doses of NaSO4 and oxidizing the coated samples isothermally on a sensitive microbalance. In general, the order of susceptibility found was: B-1900 is greater than 713C is greater than NASA-TRW VIA and is greater than IN738. This order corresponds to the order of decreasing molybdenum content of the alloys. Chemical evidence for B-1900 indicates that hot corrosion is instigated by acid fluxing of the protective Al2O3 coating by MoO3.

  17. Evaluation of high-temperature behavior of CMSX4 + yttrium single-crystal nickel-base superalloy

    SciTech Connect

    Marchionni, M.; Maldini, M. ); Goldschmidt, D. )

    1993-08-01

    CMSX4 + Y, a highly strengthened rhenium-containing second-generation single-crystal nickel-base superalloy, has been studied by creep, low-cycle, and thermomechanical fatigue in the temperature range 500 to 1,100 C. The alloy exhibits good high-temperature mechanical properties that are superior or comparable to other single-crystal superalloys. Thermomechanical fatigue resistance is equivalent to low-cycle fatigue and is cycle-shape dependent. High-temperature mechanical properties have been studied using life prediction relationships that are frequently used for creep and low-cycle fatigue data evaluation. Examination of fracture surfaces revealed that fracture induced by creep damage is internal and starts from pore-initiated cracks; however, fatigue damage starts on the external surface and propagates inward in stage 2 mode.

  18. Effects of silicon on the oxidation, hot-corrosion, and mechanical behavior of two cast nickel-base superalloys

    NASA Technical Reports Server (NTRS)

    Miner, R. V., Jr.

    1977-01-01

    Cast specimens of nickel-base superalloys 713C and Mar-M200 with nominal additions of 0, 0.5, and 1 wt% Si were evaluated for oxidation and corrosion resistance, tensile and stress-rupture properties, microstructure, and phase relations. Results are compared with those of an earlier study of the effects of Si in B-1900. Si had similar effects on all three superalloys. It improves oxidation resistance but the improvement in 713C and Mar-M200 was considerably less than in B-1900. Hot-corrosion resistance is also improved somewhat. Si is, however, detrimental to mechanical properties, in particular, rupture strength and tensile ductility. Si has two obvious microstructural effects. It increases the amount of gamma-prime precipitated in eutectic nodules and promotes a Mo(Ni,Si)2 Laves phase in the alloys containing Mo. These microstructural effects do not appear responsible for the degradation of mechanical properties, however.

  19. Heat-resistance of psychrotolerant Bacillus cereus vegetative cells.

    PubMed

    Guérin, Alizée; Dargaignaratz, Claire; Clavel, Thierry; Broussolle, Véronique; Nguyen-The, Christophe

    2017-06-01

    Spores of psychrotolerant strains of the foodborne pathogen Bacillus cereus can multiply during storage of cooked or pasteurized, refrigerated foods and can represent a risk if these cells are not eliminated during reheating of food product before consumption. We determined the heat-resistance of psychrotolerant B. cereus vegetative cells at different heating temperatures in laboratory medium and compared it with that of thermotolerant B. cereus vegetative cells. The z values, based on times for a 3 log10 reduction, of the vegetative cells of the three psychrotolerant phylogenetic groups of B. cereus varied between 3.02 °C and 4.84 °C. The temperature at which a 3 log10 reduction was achieved in 10 min varied between 47.6 °C and 49.2 °C for psychrotolerant vegetative cells and it was around 54.8 °C for thermotolerant vegetative cells. Moreover, 0.4 min at 60 °C would be sufficient for a 6 log10 CFU/ml reduction of the most heat resistant psychrotolerant B. cereus vegetative cells. These data clearly showed that psychrotolerant B. cereus vegetative cells can be rapidly eliminated by a mild heat treatment such as food reheating.

  20. HIGH-TEMPERATURE OXIDATION PROTECTIVE COATINGS FOR VANADIUM-BASE ALLOYS

    DTIC Science & Technology

    SILICIDES , SILICON COATINGS , TENSILE PROPERTIES, TITANIUM ALLOYS, YTTRIUM COMPOUNDS....CERAMIC COATINGS , *METAL COATINGS , *VANADIUM ALLOYS, ALLOYS, ANTIOXIDANTS, BORON COMPOUNDS, COATINGS , DEFORMATION, ELECTRODEPOSITION, FLAME SPRAYING...HEAT RESISTANT ALLOYS, HIGH TEMPERATURE, INTERMETALLIC COMPOUNDS, MECHANICAL PROPERTIES, NICKEL, NICKEL COMPOUNDS, NIOBIUM ALLOYS, OXIDES, PLATING

  1. A study of reduced chromium content in a nickel-base superalloy via element substitution and rapid solidification processing. Ph.D. ThesisFinal Report

    NASA Technical Reports Server (NTRS)

    Powers, William O.

    1987-01-01

    A study of reduced chromium content in a nickel base superalloy via element substitution and rapid solidification processing was performed. The two elements used as partial substitutes for chromium were Si and Zr. The microstructure of conventionally solidified materials was characterized using microscopy techniques. These alloys were rapidly solidified using the chill block melt spinning technique and the rapidly solidified microstructures were characterized using electron microscopy. The spinning technique and the rapidly solidified microstructures was assessed following heat treatments at 1033 and 1272 K. Rapidly solidified material of three alloys was reduced to particulate form and consolidated using hot isostatic pressing (HIP). The consolidated materials were also characterized using microscopy techniques. In order to evaluate the relative strengths of the consolidated alloys, compression tests were performed at room temperature and 1033 K on samples of as-HIPed and HIPed plus solution treated material. Yield strength, porosity, and oxidation resistance characteristics are given and compared.

  2. Effect of minor carbon additions on the high-temperature creep behavior of a single-crystal nickel-based superalloy

    SciTech Connect

    Wang, L. Wang, D.; Liu, T.; Li, X.W.; Jiang, W.G.; Zhang, G.; Lou, L.H.

    2015-06-15

    Different amounts of carbon were added to a single-crystal nickel-based superalloy. The microstructural evolution of these alloys before and after high-temperature creep tests was investigated by employing scanning electron microscopy and transmission electron microscopy. Upon increasing the carbon contents, the volume fraction and diameter of the carbides increased gradually: however, the creep lives of the alloys increased slightly at first and subsequently decreased. The formation of second-phase particles, such as the nano-sized M{sub 23}C{sub 6}, blocky and needle-shaped μ phase, was observed in the creep samples, which was closely related to the high-temperature creep behaviors. - Highlights: • Creep behaviors of alloys with different amounts of carbon were investigated. • The creep rupture lives increased and later decreased with more carbon. • Second-phase particles were responsible for the different creep behaviors.

  3. Bithermal fatigue of a nickel-base superalloy single crystal

    NASA Technical Reports Server (NTRS)

    Verrilli, Michael J.

    1988-01-01

    The thermomechanical fatigue behavior of a nickel-base superalloy single crystal was investigated using a bithermal test technique. The bithermal fatigue test was used as a simple alternative to the more complex thermomechanical fatigue test. Both in-phase and out-of-phase bithermal tests were performed on (100)-oriented coated and bare Rene N4 single crystals. In out-of-plane bithermal tests, the tensile and compressive halves of the cycle were applied isothermally at 760 and 982 C, respectively, while for the in-phase bithermal tests the temperature-loading sequence was reversed. The bithermal fatigue lives of bare specimens were shorter than the isothermal fatigue lives at either temperature extreme when compared on an inelastic strain basis. Both in-phase and out-of-phase bithermal fatigue life curves converged in the large strain regime and diverged in the small strain regime, out-of-phase resulting in the shortest lives. The coating had no effect on life for specimens cycled in-phase; however, the coating was detrimental for isothermal fatigue at 760 C and for out-of-phase fatigue under large strains.

  4. Anisotropy of nickel-base superalloy single crystals

    NASA Technical Reports Server (NTRS)

    Mackay, R. A.; Maier, R. D.; Dreshfield, R. L.

    1980-01-01

    The effects of crystal orientation on the mechanical properties of single crystals of the nickel-based superalloy Mar-M247 are investigated. Tensile tests at temperatures from 23 to 1093 C and stress rupture tests at temperatures from 760 to 1038 C were performed for 52 single crystals at various orientations. During tensile testing between 23 and 760 C, single crystals with high Schmid factors were found to be favorably oriented for slip and to exhibit lower strength and higher ductility than those with low Schmid factors. Crystals which required large rotations to become oriented for cross slip were observed to have the shortest stress rupture lives at 760 C, while those which required little or no rotation had the longest lives. In addition, stereographic triangles obtained for Mar-M247 and Mar-M200 single crystals reveal that crystals with orientations near the -111 had the highest lives, those near the 001 had high lives, and those near the 011 had low lives.

  5. On thermal fatigue of nickel-based superalloys

    SciTech Connect

    Meyer-Olbersleben, F.; Engler-Pinto, C.C. Jr.; Rezaie-Aria, F.

    1996-12-31

    The thermal fatigue (TF) behavior of two single crystal nickel-based superalloys, SRR99 and CMSX-4, is reported. Single edge wedge specimens are rapidly heated by induction heating of the wedge tip to a maximum temperature between 1,000 C and 1,175 C and cooled to 200 C by forced air. A constant cycle period is employed for all experiments. The strain distribution along the edge of the TF specimens is measured. Changing the induction frequency leads to different strain ranges. CMSX-4 shows crack initiation always on cast microporosities. SRR99 presents an additional oxidation/spalling/re-oxidation mechanism under low strain loading. An integrated approach combining TF and TMF (thermo-mechanical fatigue) is proposed. The applied TMF temperature-strain cycle is deduced from the measured TF-cycle. Under this new temperature-strain cycle the crack initiation life and the total life in TMF for SRR99 are compared with the TF results.

  6. Picosecond laser ablation of nickel-based superalloy C263

    NASA Astrophysics Data System (ADS)

    Semaltianos, N. G.; Perrie, W.; Cheng, J.; French, P.; Sharp, M.; Dearden, G.; Watkins, K. G.

    2010-02-01

    Picosecond laser (10.4 ps, 1064 nm) ablation of the nickel-based superalloy C263 is investigated at different pulse repetition rates (5, 10, 20, and 50 kHz). The two ablation regimes corresponding to ablation dominated by the optical penetration depth at low fluences and of the electron thermal diffusion length at high fluences are clearly identified from the change of the surface morphology of single pulse ablated craters (dimples) with fluence. The two corresponding thresholds were measured as F {th(D1)/1}=0.68±0.02 J/cm2 and F {th(D2)/1}=2.64±0.27 J/cm2 from data of the crater diameters D 1,2 versus peak fluence. The surface morphology of macroscopic areas processed with a scanning laser beam at different fluences is characterised by ripples at low fluences. As the fluence increases, randomly distributed areas among the ripples are formed which appear featureless due to melting and joining of the ripples while at high fluences the whole irradiated surface becomes grainy due to melting, splashing of the melt and subsequent resolidification. The throughput of ablation becomes maximal when machining at high pulse repetition rates and with a relatively low fluence, while at the same time the surface roughness is kept low.

  7. Study of rigid cross-linked PVC foams with heat resistance.

    PubMed

    Shi, Aihua; Zhang, Guangcheng; Zhao, Chenhui

    2012-12-13

    Three heat resistant cross-linked PVC foam plastics were prepared and their performances were compared with universal cross-linked PVC structural foam. The results show that these three heat resistant foams have higher glass transition temperatures (close to 100 °C) than universal structural foam (83.2 °C). Compared with the universal structural foam, the three heat resistant foams show much higher decomposition temperature and better chemical stability due to the crosslinking of PVC macromolecular chains. The heat distortion temperature (HDT) values of the three heat resistant foam plastics are just a little higher than that of universal structural foam. The three heat resistant foam plastics have good dimensional stability at 140 °C, and when used as core material can closely adhere to the face plates in medium temperature curing processes. Compared with universal structural foam, the three heat resistant foam plastics have slightly better mechanical properties.

  8. The influence of cobalt, tantalum, and tungsten on the elevated temperature mechanical properties of single crystal nickel-base superalloys

    NASA Astrophysics Data System (ADS)

    Nathal, M. V.; Ebert, L. J.

    1985-10-01

    The influence of composition on the tensile and creep strength of [001] oriented nickel-base superalloy single crystals at temperatures near 1000 °C was investigated. Cobalt, tantalum, and tungsten concentrations were varied according to a matrix of compositions based on the single crystal version of MAR-M247.* For alloys with the baseline refractory metal level of 3 wt pct Ta and 10 wt pct W, decreases in Co level from 10 to 0 wt pct resulted in increased tensile and creep strength. Substitution of 2 wt pct W for 3 wt pct Ta resulted in decreased creep life at high stresses, but improved life at low stresses. Substitution of Ni for Ta caused large reductions in tensile strength and creep resistance, and corresponding increases in ductility. For these alloys with low Ta plus W totals, strength was independent of Co level. The effects of composition on properties were related to the microstructural features of the alloys. In general, high creep strength was associated with high levels of γ' volume fraction, γ-γ' lattice mismatch, and solid solution hardening.

  9. The fracture morphology of nickel-base superalloys tested in fatigue and creep-fatigue at 650 C

    NASA Technical Reports Server (NTRS)

    Gayda, J.; Miner, R. V.

    1981-01-01

    The fracture surfaces of compact tension specimens from seven nickel-base superalloys fatigue tested at 650 C were studied by scanning electron microscopy and optical metallography to determine the nature and morphology of the crack surface in the region of stable growth. Crack propagation testing was performed as part of an earlier study at 650 C in air using a 0.33 Hz fatigue cycle and a creep-fatigue cycle incorporating a 900 second dwell at maximum load. In fatigue, alloys with a grain size greater than 20 micrometers, HIP Astroloy, Waspaloy, and MERL 76, exhibited transgranular fracture. MERL 76 also displayed numerous fracture sites which were associated with boundaries of prior powder particles. The two high strength, fine grain alloys, IN 100 and NASA IIB-7, exhibited intergranular fracture. Rene 95 and HIP plus forged Astroloy displayed a mixed failure mode that was transgranular in the coarse grains and intergranular in the fine grains. Under creep-fatigue conditions, fracture was found to be predominantly intergranular in all seven alloys.

  10. The influence of cobalt, tantalum, and tungsten on the elevated temperature mechanical properties of single crystal nickel-base superalloys

    NASA Technical Reports Server (NTRS)

    Nathal, M. V.; Ebert, L. J.

    1985-01-01

    The influence of composition on the tensile and creep strength of 001-line oriented nickel-base superalloy single crystals at temperatures near 1000 C was investigated. Cobalt, tantalum, and tungsten concentrations were varied according to a matrix of compositions based on the single crystal version of MAR-M247. For alloys with the baseline refractory metal level of 3 wt pct Ta and 10 wt pct W, decreases in Co level from 10 to 0 wt pct resulted in increased tensile and creep strength. Substitution of 2 wt pct W for 3 wt pct Ta resulted in decreased creep life at high stresses, but improved life at low stresses. Substitution of Ni for Ta caused large reductions in tensile strength and creep resistance, and corresponding increases in ductility. For these alloys with low Ta-plus-W totals, strength was independent of Co level. The effects of composition on properties were related to the microstructural features of the alloys. In general, high creep strength was associated with high levels of gamma-prime volume fraction, gamma-gamma-prime lattice mismatch, and solid solution hardening.

  11. Integrated Thermal Protection Systems and Heat Resistant Structures

    NASA Technical Reports Server (NTRS)

    Pichon, Thierry; Lacoste, Marc; Glass, David E.

    2006-01-01

    In the early stages of NASA's Exploration Initiative, Snecma Propulsion Solide was funded under the Exploration Systems Research & Technology program to develop integrated thermal protection systems and heat resistant structures for reentry vehicles. Due to changes within NASA's Exploration Initiative, this task was cancelled early. This presentation provides an overview of the work that was accomplished prior to cancellation. The Snecma team chose an Apollo-type capsule as the reference vehicle for the work. They began with the design of a ceramic aft heatshield (CAS) utilizing C/SiC panels as the capsule heatshield, a C/SiC deployable decelerator and several ablators. They additionally developed a health monitoring system, high temperature structures testing, and the insulation characterization. Though the task was pre-maturely cancelled, a significant quantity of work was accomplished.

  12. Very high cycle fatigue behavior of nickel-based superalloy Rene 88 DT

    NASA Astrophysics Data System (ADS)

    Miao, Jiashi

    The fatigue behavior of the polycrystalline nickel-based superalloy Rene 88 DT has been investigated at 593°C up to the very high cycle fatigue regime using ultrasonic fatigue techniques. Conventional damage tolerant methods failed to predict the fatigue life nor the large fatigue life viability of two orders of magnitude observed in the very high cycle regime. Fatigue crack initiation rather than fatigue crack growth is the life determining process in this alloy in the very high cycle regime. At 593°C, all fatigue failures have subsurface origins. Most fatigue crack initiation sites consist of a large crystallographic facet or a cluster of several large crystallographic facets. By combining electron backscatter diffraction, metallographic serial sectioning and SEM-stereo-image-based quantitative fractographic analysis, critical microstructure features associated with subsurface crystallographic fatigue crack initiation were identified. Subsurface fatigue cracks formed by the localization of cyclic plastic deformation on {111} slip planes in the region close to and parallel to twin boundaries in favorably oriented large grains. The facet plane in the crack initiation grain is parallel to the slip plane with the highest resolved shear stresses. Analytical calculations show that twin boundary elastic incompatibility stresses contribute to the onset of cyclic plastic strain localization in the fatigue crack initiation grains. Favorably oriented neighbor grains also can assist with fatigue crack initiation and especially early small crack propagation. Environment may play an important role in the shift of fatigue crack initiation sites from surface to subsurface at elevated temperature. The fatigue behavior of Rene 88 DT was also investigated under fully reversed loading at room temperature using ultrasonic fatigue techniques. Cyclic plastic strain localization and microcrack formation on specimen surfaces were quantitatively studied by EBSD. All microcracks examined

  13. Choosing An Alloy For Automotive Stirling Engines

    NASA Technical Reports Server (NTRS)

    Stephens, Joseph R.

    1988-01-01

    Report describes study of chemical compositions and microstructures of alloys for automotive Stirling engines. Engines offer advantages of high efficiency, low pollution, low noise, and ability to use variety of fuels. Twenty alloys evaluated for resistance to corrosion permeation by hydrogen, and high temperature. Iron-based alloys considered primary candidates because of low cost. Nickel-based alloys second choice in case suitable iron-based alloy could not be found. Cobalt-based alloy included for comparison but not candidate, because it is expensive strategic material.

  14. Polymeric Coatings Containing Antioxidants to Improve UV- and Heat Resistance of Chrome-Free Leather

    Technology Transfer Automated Retrieval System (TEKTRAN)

    For automotive upholstery leather, UV and heat resistance are very important qualities, particularly for non-chrome-tanned (chrome-free) leather. One of our research endeavors has focused on an environmentally friendly finishing process that will improve the UV and heat resistance of automobile uph...

  15. Heat Resistance of Native and Demineralized Spores of Bacillus subtilis Sporulated at Different Temperatures

    PubMed Central

    Palop, Alfredo; Sala, Francisco J.; Condón, Santiago

    1999-01-01

    Demineralization reduced heat resistance of B. subtilis spores, but the pattern and magnitude of the reduction depended on sporulation temperature and on heating menstruum pH. The differences in heat resistance of native spores caused by sporulation temperature almost disappeared after demineralization. Demineralized spores were still susceptible to the heat-sensitizing effect of acidic pH. PMID:10049900

  16. An investigation of the initiation stage of hot corrosion in Ni-base alloys

    NASA Technical Reports Server (NTRS)

    Huang, T. T.; Meier, G. H.

    1979-01-01

    The commercial nickel base alloy, IN-738, and high purity laboratory alloys were prepared to simulate the effects of the major elements in IN-738. Results indicate that the initiation of hot corrosion attack of IN-738 and other similar alloys is the result of local penetration of molten salt through the protective oxide scale.

  17. High-temperature cyclic oxidation data. Part 2: Turbine alloys

    NASA Technical Reports Server (NTRS)

    Barrett, Charles A.; Garlick, Ralph G.

    1989-01-01

    Specific-weight-change-versus-time data and x ray diffraction results are presented derived from high temperature cyclic tests on high temperature, high strength nickel-base gamma/gamma prime and cobalt-base turbine alloys. Each page of data summarizes a complete test on a given alloy sample.

  18. High temperature cyclic oxidation data. Part 1: Turbine alloys

    NASA Technical Reports Server (NTRS)

    Barrett, Charles A.; Garlick, Ralph G.; Lowell, Carl E.

    1989-01-01

    Specific-weight-change-versus-time data and x ray diffraction results are presented derived from high temperature cyclic tests on high temperature, high strength nickel-base gamma/gamma prime and cobalt-base turbine alloys. Each page of data summarizes a complete test on a given alloy sample.

  19. Viability and heat resistance of murine norovirus on bread.

    PubMed

    Takahashi, Michiko; Takahashi, Hajime; Kuda, Takashi; Kimura, Bon

    2016-01-04

    Contaminated bread was the cause of a large-scale outbreak of norovirus disease in Japan in 2014. Contamination of seafood and uncooked food products by norovirus has been reported several times in the past; however the outbreak resulting from the contamination of bread products was unusual. A few reports on the presence of norovirus on bread products are available; however there have been no studies on the viability and heat resistance of norovirus on breads, which were investigated in this study. ce:italic>/ce:italic> strain 1 (MNV-1), a surrogate for human norovirus, was inoculated directly on 3 types of bread, but the infectivity of MNV-1 on bread samples was almost unchanged after 5days at 20°C. MNV-1 was inoculated on white bread that was subsequently heated in a toaster for a maximum of 2min. The results showed that MNV-1 remained viable if the heating period was insufficient to inactivate. In addition, bread dough contaminated with MNV-1 was baked in the oven. Our results indicated that MNV-1 may remain viable on breads if the heating duration or temperature is insufficient.

  20. Joule Heating Resistance Can Differ from Ohmic Resistance.

    NASA Astrophysics Data System (ADS)

    Saslow, Wayne M.

    1998-03-01

    For slow, steady discharge of a voltaic cell with more than one active charge-carrier, the cell's Joule heating resistance RJ differs from its Ohmic resistance R. Here RJ is determined by volume integration over the local rate of heating, J_1^2/σ1 + J_2^2/σ2 +dots (J1 is the part of the electric current due to carrier #1, σ1 is its conductivity). RJ involves only the current-carrying ions, whereas R=Δ V/I involves all of the ions because all ions contribute to the electric field and voltage Δ V across the cell. We explicitly study a well-charged lead-acid cell(W.M.Saslow, Phys.Rev.Lett. 76), 4849 (1996) and a Zn-Cu cell.(See Sect.8.1 of manuscript at http://physics.tamu.edu/ )saslow R/RJ can be greater than or less than unity.

  1. A new class of bio-heat resisted polymer blend.

    NASA Astrophysics Data System (ADS)

    Pack, Seongchan; Kashiwagi, Takashi; Koga, Tadanori; Rafailovich, Miriam

    2009-03-01

    Increasing in oil prices and environmental concerns is a driving force to seek out alternative materials. A completely biodegradable starch is a candidate for the alternative materials. Since the starch is brittle, it must be mixed with other polymers. In order to make a thermoplastic starch (TPS), we need a bio-compatiblizer to increase a degree of compatibilization. The biocompatibilzer can be a small molecules or nanoparticles with the small molecules, which leads to improved material properties. In order to demonstrate a possible biocompatibilzer, we first developed a corn-based starch impregnated with non-halogenated flame retardant formulations. The starch was blended with Ecoflex, a biodegradable polymer. Using SAXS and USAXS we characterized structures of the compounds with different amount of Ecoflex by weight. Furthermore, the addition of 5% nanoparticles in the compounds increased the Young's Modulus and impact toughness significantly. The compounds also did flame test. It is indicated that the compound with the addition of the nanopaticles would pass with a UL-94V0 rating. Therefore, the procedure for producing these TPS compounds can be applied to any biodegradable polymers, manufacturing a new bio-heat resisted compound.

  2. Influence of pH on heat resistance of Bacillus licheniformis in buffer and homogenised foods.

    PubMed

    Palop, A; Raso, J; Pagán, R; Condón, S; Sala, F J

    1996-02-01

    The influence of pH of heating menstruum (McIlvaine buffer) on the heat resistance of Bacillus licheniformis was investigated and compared with the heat resistance in homogenised tomato and asparagus at pH 7 and 4 in a wide range of temperatures. Heat resistance was in all mestrua smaller at acid pH. At 99 degrees C and pH 4, heat resistance was 1/20 lower than at pH 7. However, the magnitude of this effect decreased as heat treatment temperatures were increased almost disappearing at 120 degrees C. z values increased from 6.85 at pH 7, to 10.75 at pH 4. At 99 degrees C the effect of pH on heat resistance was constant along the range of pH's tested. The increase of one pH unit increased D99 by 180%. At pH 7 and 4, heat resistance was the same in buffer as in tomato and asparagus homogenates at all temperatures tested. The diminishing influence of the acidification of some foods on the heat resistance of B. licheniformis sterilisation temperatures should be taken into account when a raise in temperature is considered to shorten the duration of heat processes.

  3. Heat-resistant protein expression during germination of maize seeds under water stress.

    PubMed

    Abreu, V M; Silva Neta, I C; Von Pinho, E V R; Naves, G M F; Guimarães, R M; Santos, H O; Von Pinho, R G

    2016-08-12

    Low water availability is one of the factors that limit agricultural crop development, and hence the development of genotypes with increased water stress tolerance is a challenge in plant breeding programs. Heat-resistant proteins have been widely studied, and are reported to participate in various developmental processes and to accumulate in response to stress. This study aimed to evaluate heat-resistant protein expression under water stress conditions during the germination of maize seed inbreed lines differing in their water stress tolerance. Maize seed lines 91 and 64 were soaked in 0, -0.3, -0.6, and -0.9 MPa water potential for 0, 6, 12, 18, and 24 h. Line 91 is considered more water stress-tolerant than line 64. The analysis of heat-resistant protein expression was made by gel electrophoresis and spectrophotometry. In general, higher expression of heat-resistant proteins was observed in seeds from line 64 subjected to shorter soaking periods and lower water potentials. However, in the water stress-tolerant line 91, a higher expression was observed in seeds that were subjected to -0.3 and -0.6 MPa water potentials. In the absence of water stress, heat-resistant protein expression was reduced with increasing soaking period. Thus, there was a difference in heat-resistant protein expression among the seed lines differing in water stress tolerance. Increased heat-resistant protein expression was observed in seeds from line 91 when subjected to water stress conditions for longer soaking periods.

  4. Microstructural studies of carbides in MAR-M247 nickel-based superalloy

    NASA Astrophysics Data System (ADS)

    Szczotok, A.; Rodak, K.

    2012-05-01

    Carbides play an important role in the strengthening of microstructures of nickel-based superalloys. Grain boundary carbides prevent or retard grain-boundary sliding and make the grain boundary stronger. Carbides can also tie up certain elements that would otherwise promote phase instability during service. Various types of carbides are possible in the microstructure of nickel-based superalloys, depending on the superalloy composition and processing. In this paper, scanning electron and scanning transmission electron microscopy studies of carbides occurring in the microstructure of polycrystalline MAR-M247 nickel-based superalloy were carried out. In the present work, MC and M23C6 carbides in the MAR-M247 microstructure were examined.

  5. Recent progress in nickel based materials for high performance pseudocapacitor electrodes

    NASA Astrophysics Data System (ADS)

    Feng, Liangdong; Zhu, Yufu; Ding, Hongyan; Ni, Chaoying

    2014-12-01

    Nickel based materials have been intensively investigated and considered as good potential electrode materials for pseudocapacitors due to their high theoretical specific capacity values, high chemical and thermal stability, ready availability, environmentally benign nature and lower cost. This review firstly examines recent progress in nickel oxides or nickel hydroxides for high performance pseudocapacitor electrodes. The advances of hybrid electrodes are then assessed to include hybrid systems of nickel based materials with compounds such as carbonaceous materials, metal and transition metal oxides or hydroxides, in which various strategies have been adopted to improve the electrical conductivity of nickel oxides or hydroxides. Furthermore, the energy density and power density of some recently reported NiO, nickel based composites and NiCo2O4 are summarized and discussed. Finally, we provide some perspectives as to the future directions of this intriguing field.

  6. Heat Resistance of Salmonella in Various Egg Products

    PubMed Central

    Garibaldi, J. A.; Straka, R. P.; Ijichi, K.

    1969-01-01

    The heat-resistance characteristics of Salmonella typhimurium Tm-1, a reference strain in the stationary phase of growth, were determined at several temperatures in the major types of products produced by the egg industry. The time required to kill 90% of the population (D value) at a given temperature in specific egg products was as follows: at 60 C (140 F), D = 0.27 min for whole egg; D = 0.60 min for whole egg plus 10% sucrose; D = 1.0 min for fortified whole egg; D = 0.20 min for egg white (pH 7.3), stabilized with aluminum; D = 0.40 min for egg yolk; D = 4.0 min for egg yolk plus 10% sucrose; D = 5.1 min for egg yolk plus 10% NaCl; D = 1.0 min for scrambled egg mix; at 55 C (131 F), D = 0.55 min for egg white (pH 9.2); D = 1.2 min for egg white (pH 9.2) plus 10% sucrose. The average Z value (number of degrees, either centigrade or fahrenheit, for a thermal destruction time curve to traverse one logarithmic cycle) was 4.6 C (8.3 F) with a range from 4.2 to 5.3 C. Supplementation with 10% sucrose appeared to have a severalfold greater effect on the heat stabilization of egg white proteins than on S. typhimurium Tm-1. This information should be of value in the formulation of heat treatments to insure that all egg products be free of viable salmonellae. Images PMID:4890741

  7. Susceptibility to hot corrosion of four nickel-base superalloys, NASA-TRW VIA, B-1900, 713C and IN-738

    NASA Technical Reports Server (NTRS)

    Stearns, C. A.; Kohl, F. J.; Fryburg, G. C.

    1977-01-01

    The susceptibility to hot corrosion of four nickel-base, cast superalloys has been studied at 900 and 1000 C. The test consisted of coating alloy samples with known amounts of Na2SO4 and oxidizing the coated samples isothermally in 1 atmosphere of slowly flowing oxygen, the weight-gain being monitored on a sensitive recording microbalance. Susceptibility to hot corrosion decreased in the order of decreasing molybdenum content of the alloys. Preoxidation of samples before hot-corrosion testing markedly increased the induction period observed prior to the inception of hot corrosion for all alloys tested. X-ray diffraction analyses of the oxide scales were made. All samples that underwent hot corrosion showed the presence of a (Ni,Co)MoO4 layer near the alloy-oxide interface. Several specimens displayed resistance to hot corrosion and these showed NaTaO3 as a prominent feature in their oxide scale. Our results may be interpreted as indicating that molybdenum in an alloy is detrimental, with respect to hot corrosion, while tantalum is beneficial.

  8. Competing fatigue mechanisms in Nickel-base superalloy Rene 88DT

    NASA Astrophysics Data System (ADS)

    Chang, Paul N.

    Nickel base superalloys exhibit superior high temperature mechanical properties required for aircraft engine components. It has been known that the processing of these alloys by the powder metallurgy route introduces inclusions inside the material. The presence of such inclusions often leads to competing failure modes in fatigue that is described by a step-wise or two distinct S-N curves involving both the surface and internally-initiated cracks, resulting in large uncertainties of fatigue life. A clear understanding of such behavior is yet to be established. The principal objective of this research is to examine the effect of inclusions on the extent of fatigue failure competition from surface and internal initiators at two different specimen test volumes. Experimental fatigue testing has been performed to explore how the presence of inclusions affects the competing fatigue failure modes. In addition, how the competing failure modes will behave with changes in the specimen size was also studied. Two groups of material each with two different specimen sizes were used in this study. It has been shown that the two crack initiation mechanisms occurred in the small unseeded Rene 88DT specimens tested at 650ºC over the stress range tested. Additionally, the fatigue lives were reduced with increase in specimen volume. All fatigue failures in seeded material occurred due to crack initiations from the seeded inclusions. In the fatigue life of seeded material, two competing and separate S-N curves were found in small test volume, whereas, in the large test volume, the regions were separated by a "step" in S-N curve. It has been found that the largest inclusion size observed in metallographic surfaces was smaller than the size determined from the fatigue failure origin. An analysis method based on extreme value statistics developed by Murakami was used to predict the largest size of inclusion in the test volume. The results of this study clearly show that competition for

  9. Ultrastructure and extreme heat resistance of spores from thermophilic Clostridium species.

    PubMed Central

    Hyun, H H; Zeikus, J G; Longin, R; Millet, J; Ryter, A

    1983-01-01

    The heat resistance and ultrastructural features of spore suspensions prepared from Clostridium thermocellum LQRI, Clostridium thermosulfurogenes 4B, and Clostridium thermohydrosulfuricum 39E were compared as a function of decimal reduction time. The decimal reduction times at 121 degrees C for strains LQRI, 4B, and 39E were 0.5, 2.5, and 11 min. The higher degree of spore heat resistance was associated with a spore architecture displaying a thicker cortex layer. Heat resistance of these spores was proportional to the ratio of spore cortex volume to cytoplasmic volume. These ratios for spores of strains LQRI, 4B, and 39E were 1.4, 1.6, and 6.6, respectively. The extreme heat resistance and autoclavable nature of C. thermohydrosulfuricum spores under routine sterilization procedures is suggested as a common cause of laboratory contamination with pure cultures of thermophilic, saccharide-fermenting anaerobes. Images PMID:6643392

  10. A study of the dry heat resistance of naturally occurring organisms widely dispersed on a surface

    NASA Technical Reports Server (NTRS)

    Garst, D. M.; Lindell, K. F.

    1971-01-01

    Although Bacillus subtilis var. niger is the standard test organism for NASA planetary quarantine sterilization studies, it was found that some naturally occurring soil organisms are more heat resistant. The separation of these organisms from soil particles is described. Experiments are discussed which were designed to show that the heat resistance is a natural characteristic of the organisms, rather than a condition induced by the clumping effect of agglomerated particles and organisms.

  11. Oxidation of CoCrFeMnNi High Entropy Alloys

    NASA Astrophysics Data System (ADS)

    Holcomb, Gordon R.; Tylczak, Joseph; Carney, Casey

    2015-06-01

    Eight model high entropy alloys (HEAs) in the CoCrFeMnNi family (including one alloy each in the CoCrFeNi and CoFeMnNi subfamilies) were made, prepared, and exposed to laboratory air for 1100 h at 650°C and 750°C. Two commercial alloys, nickel-base superalloy 230 (N06230) and austenitic stainless steel 304H (S30409), were simultaneously exposed for comparison. Mass change oxidation kinetics were measured and cross-sections of exposed samples were observed. Seven of these HEAs contained much more Mn (12-24 wt.%) than is found in commercial heat-resistant stainless steels and superalloys. The oxidation resistance of CoCrFeNi was excellent and comparable to 304H at 650°C and only slightly worse at 750°C. The thin oxide scale on CoCrFeNi was primarily Cr oxide (presumably Cr2O3) with some Mn oxide at the outer part of the scale. The CoCrFeMnNi HEAs all experienced more rapid oxidation than CoCrFeNi and, especially at 750°C, experienced oxide scale spallation. The addition of Y in the alloy to lower S improved the oxidation resistance of these HEAs. Alloy CoFeMnNi, without Cr, experienced much higher oxidation rates and scale spallation than the Cr-containing alloys. A linear regression analysis of the log of the parabolic rate constant, log(kp), as functions of wt.% Cr and Mn found a good correlation for the compositional dependence of the oxidation rate constant, especially at 650°C. Mn was found to be more detrimental increasing log(k p) than Cr was helpful reducing log(k p). If CoCrFeMnNi HEAs are to be used in high temperature oxidizing environments, then examining lower levels of Mn, while maintaining Cr levels, should be pursued.

  12. Nickel-based anodic electrocatalysts for fuel cells and water splitting

    NASA Astrophysics Data System (ADS)

    Chen, Dayi

    Our world is facing an energy crisis, so people are trying to harvest and utilize energy more efficiently. One of the promising ways to harvest energy is via solar water splitting to convert solar energy to chemical energy stored in hydrogen. Another of the options to utilize energy more efficiently is to use fuel cells as power sources instead of combustion engines. Catalysts are needed to reduce the energy barriers of the reactions happening at the electrode surfaces of the water-splitting cells and fuel cells. Nickel-based catalysts happen to be important nonprecious electrocatalysts for both of the anodic reactions in alkaline media. In alcohol fuel cells, nickel-based catalysts catalyze alcohol oxidation. In water splitting cells, they catalyze water oxidation, i.e., oxygen evolution. The two reactions occur in a similar potential range when catalyzed by nickel-based catalysts. Higher output current density, lower oxidation potential, and complete substrate oxidation are preferred for the anode in the applications. In this dissertation, the catalytic properties of nickel-based electrocatalysts in alkaline medium for fuel oxidation and oxygen evolution are explored. By changing the nickel precursor solubility, nickel complex nanoparticles with tunable sizes on electrode surfaces were synthesized. Higher methanol oxidation current density is achieved with smaller nickel complex nanoparticles. DNA aggregates were used as a polymer scaffold to load nickel ion centers and thus can oxidize methanol completely at a potential about 0.1 V lower than simple nickel electrodes, and the methanol oxidation pathway is changed. Nickel-based catalysts also have electrocatalytic activity towards a wide range of substrates. Experiments show that methanol, ethanol, glycerol and glucose can be deeply oxidized and carbon-carbon bonds can be broken during the oxidation. However, when comparing methanol oxidation reaction to oxygen evolution reaction catalyzed by current nickel-based

  13. Evaluation of dispersion strengthened nickel-base alloy heat shields for space shuttle application

    NASA Technical Reports Server (NTRS)

    Johnson, R., Jr.; Killpatrick, D. H.

    1973-01-01

    The work reported constitutes the first phase of a two-phase program. Vehicle environments having critical effects on the thermal protection system are defined; TD Ni-20Cr material characteristics are reviewed and compared with TD Ni-20Cr produced in previous development efforts; cyclic load, temperature, and pressure effects on TD Ni-20Cr sheet material are investigated; the effects of braze reinforcement in improving the efficiency of spotwelded, diffusion-bonded, or seam-welded joints are evaluated through tests of simple lap-shear joint samples; parametric studies of metallic radiative thermal protection systems are reported; and the design, instrumentation, and testing of full-scale subsize heat shield panels are described. Tests of full-scale subsize panels included simulated meteoroid impact tests; simulated entry flight aerodynamic heating in an arc-heated plasma stream; programmed differential pressure loads and temperatures simulating mission conditions; and acoustic tests simulating sound levels experienced by heat shields during about boost flight. Test results are described, and the performances of two heat shield designs are compared and evaluated.

  14. Evaluation of dispersion strengthened nickel-base alloy heat shields for space shuttle application

    NASA Technical Reports Server (NTRS)

    Johnson, R., Jr.; Killpatrick, D. H.

    1975-01-01

    The design, fabrication, and testing of a full-size, full-scale TD Ni-20Cr heat shield test array in simulated mission environments is described along with the design and fabrication of two additional full-size, full-scale test arrays to be tested in flowing gas test facilities at the NASA Langley Research Center. Cost and reusability evaluations of TD Ni-20Cr heat shield systems are presented, and weight estimates of a TD Ni-20Cr heat shield system for use on a shuttle orbiter vehicle are made. Safe-line expectancy of a TD Ni-20Cr heat shield system is assessed. Non-destructive test techniques are evaluated to determine their effectiveness in quality assurance checks of TD Ni-20Cr components such as heat shields, heat shield supports, close-out panels, formed cover strips, and edge seals. Results of tests on a braze reinforced full-scale, subsize panel are included. Results show only minor structural degradation in the main TD Ni-20Cr heat shields of the test array during simulated mission test cycles.

  15. Burner-rig evaluation of thermal barrier coating systems for nickel-base alloys

    SciTech Connect

    Gedwill, M.A.

    1981-02-01

    Eight plasma-sprayed bond coatings were evaluated for their potential use with ZrO/sub 2/-Y/sub 2/O/sub 3/ thermal barrier coatings (TBCs) which are being developed for coal-derived-fuel-fired gas turbines. Longer TBC liver in cyclic burner rig oxidation to 1050/sup 0/C were achieved with the more oxidation resistant bond coatings. These were Ni-14.1Cr-13.4A1-0.10Zr, Ni-14.1Cr-14.4A1-0.16Y, and Ni-15.8Cr-12.8A1-0.36Y on Rene 41. The TBC systems performed best when 0.015-cm thick bond coatings were employed that were sprayed at 20 kW using argon - 3.5 v/o hydrogen. Cycling had a more life limiting influence on the TBC than accumulated time at 1050/sup 0/C.

  16. Analysis of Crystallographic High Temperature Fatigue Crack Growth in a Nickel Base Alloy

    DTIC Science & Technology

    1980-04-22

    characteristic of superalloys can be seen in the figure. he adequately described by the linear elastic parameter. That these twin boundaries form...between the twin boundaries , cracks and the precipi- acteristic of the ductile mode of crack growth, and tates. It has been well established 45 41 for this

  17. Burner Rig Evaluation of Thermal Barrier Coating Systems for Nickel-Base Alloys

    NASA Technical Reports Server (NTRS)

    Gedwill, M. A.

    1981-01-01

    Eight plasma sprayed bond coatings were evaluated for their potential use with ZrO2-Y2O3 thermal barrier coatings (TECs) which are being developed for coal derived fuel fired gas turbines. Longer TBC lives in cyclic burner rig oxidation to 1050 C were achieved with the more oxidation resistant bond coatings. These were Ni-14.1Cr-13.4A1-0.10Ar, Ni-14.1C4-14.4Al-0.16Y, and Ni-15.8Cr-12.8Al-0.36Y on Rene 41. The TBC systems performed best when 0.015-cm thick bond coatings were employed that were sprayed at 20 kW using argon 3.5v/o hydrogen. Cycling had a more life limiting influence on the TBC than accumulated time at 1050 C.

  18. Corrosion, stress corrosion cracking, and electrochemistry of the iron and nickel base alloys in caustic environments

    SciTech Connect

    Koehler, R.; Beck, F. H.; Agrawal, A. K.; Soendjasmono, B.; Staehle, R. W.

    1980-02-01

    The electrochemical behavior of high purity (99.95% to 99.99%) iron in 0.6M NaCl and 1.0M Na/sub 2/SO/sub 4/ containing H/sub 2/S (50 ppM to 34,000 ppM) was studied using cyclic voltammetry, chronoamperometry, and slow scan rate polarization. Results have indicated that iron does undergo passivation in sulfate solutions containing H/sub 2/S. Iron dissolution depends on the presence of Cl/sup -/, the concentration of H/sub 2/S and solution pH. An equation is given that describes the anodic Tafel current densities. The slow strain rate test was used to evaluate the effect of electrode potential on the susceptibility of 2-1/4Cr, Mo steel to stress corrosion cracking in boiling 50% NaOH solution. Susceptibility decreased and general corrosion increased with increasing potentials. Failures contained a combination of ductile and brittle fracture. Time-to-failure was longest for controlled potentials of -700 and -600mV (Hg/HgO reference) in the -1100 to -400mV range used in this study.

  19. Influence of high temperature pre-deformation on the dissolution rate of delta ferrites in martensitic heat-resistant steels

    NASA Astrophysics Data System (ADS)

    Li, Junru; Liu, Jianjun; Jiang, Bo; Zhang, Chaolei; Liu, Yazheng

    2017-03-01

    The dissolution process of delta ferrites and the influence of high temperature pre-deformation on the dissolution rate of delta ferrites in martensitic heat-resistant steel 10Cr12Ni3Mo2VN were studied by isothermal heating and thermal simulation experiments. The precipitation temperature of delta ferrites in experimental steel is about 1195 °C. M23C6-type carbides incline to precipitate and coarsen at the boundaries of delta ferrites below 930 °C, and can be rapidly dissolved by heating at 1180 °C. The percentage of delta ferrites gradually decreases with heating time. And a Kolmogorov-Johnson-Mehl-Avrami equation was established to describe the dissolution process of delta ferrites at 1180 °C. High temperature pre-deformation can markedly increase the dissolution rate of delta ferrites. Pre-deformation can largely increase the interface area between delta ferrite and matrix and thus increase the unit-time diffusing quantities of alloying elements between delta ferrites and matrix. In addition, high temperature pre-deformation leads to dynamic recrystallization and increases the number of internal grain boundaries in the delta ferrites. This can also greatly increase the diffusing rate of alloying elements. In these cases, the dissolution of delta ferrites can be promoted.

  20. Influence of high temperature pre-deformation on the dissolution rate of delta ferrites in martensitic heat-resistant steels

    NASA Astrophysics Data System (ADS)

    Li, Junru; Liu, Jianjun; Jiang, Bo; Zhang, Chaolei; Liu, Yazheng

    2017-02-01

    The dissolution process of delta ferrites and the influence of high temperature pre-deformation on the dissolution rate of delta ferrites in martensitic heat-resistant steel 10Cr12Ni3Mo2VN were studied by isothermal heating and thermal simulation experiments. The precipitation temperature of delta ferrites in experimental steel is about 1195 °C. M23C6-type carbides incline to precipitate and coarsen at the boundaries of delta ferrites below 930 °C, and can be rapidly dissolved by heating at 1180 °C. The percentage of delta ferrites gradually decreases with heating time. And a Kolmogorov-Johnson-Mehl-Avrami equation was established to describe the dissolution process of delta ferrites at 1180 °C. High temperature pre-deformation can markedly increase the dissolution rate of delta ferrites. Pre-deformation can largely increase the interface area between delta ferrite and matrix and thus increase the unit-time diffusing quantities of alloying elements between delta ferrites and matrix. In addition, high temperature pre-deformation leads to dynamic recrystallization and increases the number of internal grain boundaries in the delta ferrites. This can also greatly increase the diffusing rate of alloying elements. In these cases, the dissolution of delta ferrites can be promoted.

  1. Increasing the heat resistance of vanadium by siliciding

    SciTech Connect

    Lyutyi, E.M.; Tsvikilevich, O.S.; Shirokov, V.V.; Stepanishin, V.I.

    1988-01-01

    The purpose of this article was to evaluate the influence of modifier metals on the protective properties of silicide coatings in heating of vanadium in air and also on the mechanical properties of type VnM-2 unalloyed vanadium and VTsU alloy. Coatings were produced by diffusion impregnation from molten sodium with silicon or silicides of the modifying elements. The silicides of titanium, zirconium, hafnium, niobium, tantalum, molybdenum, chromium, tungsten, rhenium, and nickel were investigated using x-ray spectrometric and hardness investigations and x-ray diffractometric analysis. The protective properties of the coatings were determined from the relative change in weight of the samples with and without coatings during isothermal oxidation in air at 1073/sup 0/K and also by differential thermal analysis. The influence of the coating on the mechanical properties of the material was also investigated using a borosilicide coating. High-temperature vacuum annealing was assessed as a method for restoring the plastic properties and relieving the stresses of vanadium and VTsU alloy subsequent to coating.

  2. Thermal-mechanical fatigue behavior of nickel-base superalloys

    NASA Technical Reports Server (NTRS)

    Pelloux, R. M.; Marchand, N.

    1986-01-01

    The main achievements of a 36-month research program are presented. The main objective was to gain more insight into the problem of crack growth under thermal mechanical fatigue (TMF) conditions. This program was conducted at M.I.T. for the period of September 1982 to September 1985. The program was arranged into five technical tasks. Under Task I, the literature of TMF data was reviewed. The goal was to identify the crack propagation conditions in aircraft engines (hot section) and to assess the validity of conventional fracture mechanics parameters to address TMF crack growth. The second task defined the test facilities, test specimen and the testing conditions needed to establish the effectiveness of data correlation parameters identified in Task I. Three materials (Inconel X-750, Hastelloy-X, and B-1900) were chosen for the program. Task II was accomplished in collaboration with Pratt & Whitney Aircraft engineers. Under Task III, a computerized testing system to measure the TMF behavior (LCF and CG behaviors) of various alloys systems was built. The software used to run isothermal and TMF tests was also developed. Built around a conventional servohydraulic machine, the system is capable of push-pull tests under stress or strain and temperature controlled conditions in the temperature range of 25C to 1050C. A crack propagation test program was defined and conducted under Task IV. The test variables included strain range, strain rate (frequency) and temperature. Task V correlated and generalized the Task IV data for isothermal and variable temperature conditions so that several crack propagation parameters could be compared and evaluated. The structural damage (mode of cracking and dislocation substructure) under TMF cycling was identified and contrasted with the isothermal damage to achieve a sound fundamental mechanistic understanding of TMF.

  3. The effect of hydrogen on the fracture toughness of alloy X-750 at elevated temperatures

    NASA Astrophysics Data System (ADS)

    Symons, Douglas M.

    Ni-Cr-Fe alloys are widely used in pressurized water nuclear reactors (PWR). These alloys are susceptible to stress corrosion cracking (SCC) in PWR environments. There have been numerous mechanisms of crack advance proposed to describe the SCC of the nickel-base alloys in a PWR environment including slip/film rupture/oxidation and hydrogen embrittlement. It has also been suggested that there is not sufficient evidence to implicate hydrogen in the PWR SCC of nickel-base alloys. This program evaluated the effect of hydrogen on the embrittlement of a nickel-base alloy, alloy X-750, at elevated temperatures with a hydrogen concentration typical of what may be developed from the corrosion reaction. Fracture toughness values and the tearing resistance of alloy X-750 were evaluated in hydrogen gas and in air 260°C and 338°C. It was shown that at 260°C and 338°C alloy X-750 was severely embrittled in high pressure hydrogen gas. Further, the fracture morphology changed from predominantly transgranular ductile dimple fracture in air to predominantly intergranular fracture in hydrogen. The fracture morphology in hydrogen was similar to that found for PWR SCC of this material. This work supports a hydrogen-enhanced fracture mechanism contributing to the SCC of nickel-base alloys at elevated temperatures.

  4. Some Like It Hot: Heat Resistance of Escherichia coli in Food

    PubMed Central

    Li, Hui; Gänzle, Michael

    2016-01-01

    Heat treatment and cooking are common interventions for reducing the numbers of vegetative cells and eliminating pathogenic microorganisms in food. Current cooking method requires the internal temperature of beef patties to reach 71°C. However, some pathogenic Escherichia coli such as the beef isolate E. coli AW 1.7 are extremely heat resistant, questioning its inactivation by current heat interventions in beef processing. To optimize the conditions of heat treatment for effective decontaminations of pathogenic E. coli strains, sufficient estimations, and explanations are necessary on mechanisms of heat resistance of target strains. The heat resistance of E. coli depends on the variability of strains and properties of food formulations including salt and water activity. Heat induces alterations of E. coli cells including membrane, cytoplasm, ribosome and DNA, particularly on proteins including protein misfolding and aggregations. Resistant systems of E. coli act against these alterations, mainly through gene regulations of heat response including EvgA, heat shock proteins, σE and σS, to re-fold of misfolded proteins, and achieve antagonism to heat stress. Heat resistance can also be increased by expression of key proteins of membrane and stabilization of membrane fluidity. In addition to the contributions of the outer membrane porin NmpC and overcome of osmotic stress from compatible solutes, the new identified genomic island locus of heat resistant performs a critical role to these highly heat resistant strains. This review aims to provide an overview of current knowledge on heat resistance of E. coli, to better understand its related mechanisms and explore more effective applications of heat interventions in food industry. PMID:27857712

  5. The effects of tantalum on the microstructure of two polycrystalline nickel-base superalloys - B-1900 + Hf and MAR-M247

    NASA Technical Reports Server (NTRS)

    Heckel, R. W.; Pletka, B. J.; Janowski, G. M.

    1986-01-01

    The effect of changing the content of Ta on the gamma/gamma-prime carbide microstructure was investigated in two crystalline nickel-base superalloys: conventionally cast B-1900 + Hf, and both conventionally cast and directionally solidified MAR-M247. The changes occurring in the microstructure effects were similar in both alloys. The gamma-prime and carbide volume fractions increased linearly with Ta additions, while the gamma-prime phase compositions did not change. Bulk Ta additions increased the levels of Cr and Co (in addition to that of Ta) of the gamma phase, a result of the approximately constant partitioning ratios for these two elements. The addition of Ta led to a partial replacement of Hf in the MC carbides. In addition, Cr-rich M(23)C(6) carbides formed as a result of MC carbide decomposition during heat treatment.

  6. Effect of microstructure on high-temperature mechanical behavior of nickel-base superalloys for turbine disc applications

    NASA Astrophysics Data System (ADS)

    Sharpe, Heather Joan

    2007-05-01

    Engineers constantly seek advancements in the performance of aircraft and power generation engines, including, lower costs and emissions, and improved fuel efficiency. Nickel-base superalloys are the material of choice for turbine discs, which experience some of the highest temperatures and stresses in the engine. Engine performance is proportional to operating temperatures. Consequently, the high-temperature capabilities of disc materials limit the performance of gas-turbine engines. Therefore, any improvements to engine performance necessitate improved alloy performance. In order to take advantage of improvements in high-temperature capabilities through tailoring of alloy microstructure, the overall objectives of this work were to establish relationships between alloy processing and microstructure, and between microstructure and mechanical properties. In addition, the projected aimed to demonstrate the applicability of neural network modeling to the field of Ni-base disc alloy development and behavior. The first phase of this work addressed the issue of how microstructure varies with heat treatment and by what mechanisms these structures are formed. Further it considered how superalloy composition could account for microstructural variations from the same heat treatment. To study this, four next-generation Ni-base disc alloys were subjected to various controlled heat-treatments and the resulting microstructures were then quantified. These quantitative results were correlated to chemistry and processing, including solution temperature, cooling rate, and intermediate hold temperature. A complex interaction of processing steps and chemistry was found to contribute to all features measured; grain size, precipitate distribution, grain boundary serrations. Solution temperature, above a certain threshold, and cooling rate controlled grain size, while cooling rate and intermediate hold temperature controlled precipitate formation and grain boundary serrations. Diffusion

  7. Weldability of High Alloys

    SciTech Connect

    Maroef, I

    2003-01-22

    The purpose of this study was to investigate the effect of silicon and iron on the weldability of HAYNES HR-160{reg_sign} alloy. HR-I60 alloy is a solid solution strengthened Ni-Co-Cr-Si alloy. The alloy is designed to resist corrosion in sulfidizing and other aggressive high temperature environments. Silicon is added ({approx}2.75%) to promote the formation of a protective oxide scale in environments with low oxygen activity. HR-160 alloy has found applications in waste incinerators, calciners, pulp and paper recovery boilers, coal gasification systems, and fluidized bed combustion systems. HR-160 alloy has been successfully used in a wide range of welded applications. However, the alloy can be susceptible to solidification cracking under conditions of severe restraint. A previous study by DuPont, et al. [1] showed that silicon promoted solidification cracking in the commercial alloy. In earlier work conducted at Haynes, and also from published work by DuPont et al., it was recognized that silicon segregates to the terminal liquid, creating low melting point liquid films on solidification grain boundaries. Solidification cracking has been encountered when using the alloy as a weld overlay on steel, and when joining HR-160 plate in a thickness greater than19 millimeters (0.75 inches) with matching filler metal. The effect of silicon on the weldability of HR-160 alloy has been well documented, but the effect of iron is not well understood. Prior experience at Haynes has indicated that iron may be detrimental to the solidification cracking resistance of the alloy. Iron does not segregate to the terminal solidification product in nickel-base alloys, as does silicon [2], but iron may have an indirect or interactive influence on weldability. A set of alloys covering a range of silicon and iron contents was prepared and characterized to better understand the welding metallurgy of HR-160 alloy.

  8. The influence of cobalt on the tensile and stress-rupture properties of the nickel-base superalloy mar-m247

    NASA Astrophysics Data System (ADS)

    Nathal, M. V.; Maier, R. D.; Ebert, L. J.

    1982-10-01

    The influence of cobalt on the mechanical properties of MAR-M247, a cast nickel-base superalloy, was investigated. Nickel was substituted for cobalt to produce 0, 5, and the standard 10 pct cobalt versions of MAR-M247. Tensile tests were performed between 649 and 982 dgC; stress-rupture tests were conducted at temperatures ranging from 760 to 982 dgC. The tensile properties were not significantly affected by cobalt level, but a slight peak in strength at 5 pct Co was apparent. A -80 °C shift in the peak yield strength temperature as Co level was reduced from 10 to 0 pct was also evident. This behavior was related to a reduction in the γ' volume fraction, an increase in γ' particle size, an increase in W and Ti concentrations in the γ', and a decrease in Cr and Al concentrations in the γ as Co level in MAR-M247 was reduced. Stress-rupture properties, however, were more significantly affected by Co level. The 10 pct Co alloy exhibited rupture lives typically 1.2 times greater than that of the 5 pct Co alloy and 3 times greater than that of the 0 pct Co alloy. The steady state creep rate of the 10 pct Co alloy was generally equal to that of the 5 pct Co alloy, but was only one third as large as the creep rate of the 0 pct Co alloy. This behavior was associated with a decrease in γ' volume fraction and the formation of a grain boundary carbide film as cobalt level was reduced.

  9. Development of a high strength hot isostatically pressed /HIP/ disk alloy, MERL 76

    NASA Technical Reports Server (NTRS)

    Evans, D. J.; Eng, R. D.

    1980-01-01

    A nickel-based powder metal disk alloy developed for use in advanced commercial gas turbines is described. Consideration is given to final alloy chemistry modifications made to achieve a desirable balance between tensile strength and stress rupture life and ductility. The effects of post-consolidation heat treatment are discussed, the preliminary mechanical properties obtained from full-scale turbine disks are presented.

  10. Cast, heat-resistant austenitic stainless steels having reduced alloying element content

    DOEpatents

    Muralidharan, Govindarajan [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN; Pankiw, Roman I [Greensburg, PA

    2010-07-06

    A cast, austenitic steel composed essentially of, expressed in weight percent of the total composition, about 0.4 to about 0.7 C, about 20 to about 30 Cr, about 20 to about 30 Ni, about 0.5 to about 1 Mn, about 0.6 to about 2 Si, about 0.05 to about 1 Nb, about 0.05 to about 1 W, about 0.05 to about 1.0 Mo, balance Fe, the steel being essentially free of Ti and Co, the steel characterized by at least one microstructural component selected from the group consisting of MC, M.sub.23C.sub.6, and M(C, N).

  11. Cast, heat-resistant austenitic stainless steels having reduced alloying element content

    DOEpatents

    Muralidharan, Govindarajan [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN; Pankiw, Roman I [Greensburg, PA

    2011-08-23

    A cast, austenitic steel composed essentially of, expressed in weight percent of the total composition, about 0.4 to about 0.7 C, about 20 to about 30 Cr, about 20 to about 30 Ni, about 0.5 to about 1 Mn, about 0.6 to about 2 Si, about 0.05 to about 1 Nb, about 0.05 to about 1 W, about 0.05 to about 1.0 Mo, balance Fe, the steel being essentially free of Ti and Co, the steel characterized by at least one microstructural component selected from the group consisting of MC, M.sub.23C.sub.6, and M(C, N).

  12. Strainrange partitioning behavior of the nickel-base superalloys, Rene' 80 and in 100

    NASA Technical Reports Server (NTRS)

    Halford, G. R.; Nachtigall, A. J.

    1978-01-01

    A study was made to assess the ability of the method of Strainrange Partitioning (SRP) to both correlate and predict high-temperature, low cycle fatigue lives of nickel base superalloys for gas turbine applications. The partitioned strainrange versus life relationships for uncoated Rene' 80 and cast IN 100 were also determined from the ductility normalized-Strainrange Partitioning equations. These were used to predict the cyclic lives of the baseline tests. The life predictability of the method was verified for cast IN 100 by applying the baseline results to the cyclic life prediction of a series of complex strain cycling tests with multiple hold periods at constant strain. It was concluded that the method of SRP can correlate and predict the cyclic lives of laboratory specimens of the nickel base superalloys evaluated in this program.

  13. The effects of tantalum on the microstructure of two polycrystalline nickel-base superalloys: B-1900 + Hf and MAR-M247

    NASA Astrophysics Data System (ADS)

    Janowski, G. M.; Heckel, R. W.; Pletka, B. J.

    1986-11-01

    Changes in the γ/γ'/carbide microstructure as a function of Ta content were studied in conventionally cast B-1900 + Hf and both conventionally cast and directionally solidified MAR-M247.* The effects of tantalum on the microstructure were found to be similar in both nickel-base superalloys. In particular, the γ' and carbide volume fractions increased approximately linearly with tantalum additions in both alloys. The γ' phase compositions did not change as tantalum additions were made with the exception of an increase in the tantalum level. Bulk tantalum additions increased the tantalum, chromium, and cobalt levels of the γ phase in both alloy series. The increase in the concentrations of the latter two elements was attributed to a decrease in the γ phase fraction with increasing bulk tantalum level and nearly constant γ' /γ partitioning ratios. It was demonstrated that the large increase in the γ ' volume fraction was a result of tantalum not affecting the partitioning ratios of the other alloying elements. The addition of tantalum led to a partial replacement of the hafnium in the MC carbides, although the degree of replacement was reduced by the solutionizing and aging heat treat-ment. In addition, chromium-rich M23C6 carbides formed as a result of MC carbide decomposition during heat treatment.

  14. Mechanism of beneficial effect of tantalum in hot corrosion of nickel-base superalloys

    NASA Technical Reports Server (NTRS)

    Fryburg, G. C.; Stearns, C. A.; Kohl, F. J.

    1977-01-01

    X-ray diffraction and electron microprobe analyses were used to examine a prominent NaTaO3 pattern formed in a number of nickel-base superalloys. It is found that a beneficial effect of tantalum with respect to hot corrosion attack arises from the ability of Ta2O5 to tie up Na2O and prevent the formation of a molten Na2MoO4 phase.

  15. Plastic Flow and Microstructure Evolution During Thermomechanical Processing of a PM Nickel-Base Superalloy (Preprint)

    DTIC Science & Technology

    2012-07-01

    creep and creep-crack growth under dwell- fatigue loading in service, final heat treatment above the solvus temperature of the strengthening...supersolvus furnace heat treatment were used to evaluate plastic flow and microstructure evolution during thermomechanical processing (TMP) of the...AFRL-RX-WP-TP-2012-0368 PLASTIC FLOW AND MICROSTRUCTURE EVOLUTION DURING THERMOMECHANICAL PROCESSING OF A PM NICKEL-BASE SUPERALLOY

  16. Method of Making a Nickel Fiber Electrode for a Nickel Based Battery System

    NASA Technical Reports Server (NTRS)

    Britton, Doris L. (Inventor)

    2001-01-01

    The general purpose of the invention is to develop a high specific energy nickel electrode for a nickel based battery system. The invention discloses a method of producing a lightweight nickel electrode which can be cycled to deep depths of discharge (i.e., 40% or greater of electrode capacity). These deep depths of discharge can be accomplished by depositing the required amount of nickel hydroxide active material into a lightweight nickel fiber substrate.

  17. A Study of the Fatigue Behavior of Small Cracks in Nickel-Base Superalloys

    DTIC Science & Technology

    1988-02-24

    later successfully used in a study of stress corrosion crack initiation in a nickel-base superalloy tested under monotonic loading in a PWR environment...growth ratcs were measured over crack lengths ranging from AI lOom to lmni. Mos’ of the testing was performed in load control. with stress ranges...elevated temperatures in the elastic-plastic regime where the maximum cyclic stress reaches the macroscopki yield stress , the fatigue crack growth rates

  18. Tool life modeling and computer simulation of tool wear when nickel-based material turning

    NASA Astrophysics Data System (ADS)

    Zebala, W.

    2016-09-01

    Paper presents some tool life investigations, concerning modeling and simulation of tool wear when turning a difficult-to-cut material like nickel based sintered powder workpiece. A cutting tool made of CBN has its special geometry. The workpiece in the form of disc is an aircraft engine part. The aim of researches is to optimize the cutting data for the purpose to decrease the tool wear and improve the machined surface roughness.

  19. An Investigation of the Hot Corrosion Protectivity Behavior of Platinum Modified Aluminide Coatings on Nickel-Based Superalloys

    DTIC Science & Technology

    1987-03-01

    MODIFIED ALUMINIDE COATINGS ON NICKEL-BASED SUPERALLOYS by Rudolph E. Malush March 1987 Thesis Advisor: D.H. Boone Approved for public release; distribution... Aluminide Coatings on Nickel-Based Superalloys by Rudolph E. Malush Lieutenant, United States Navy B.S., Pennsylvania State University, 1978 Submitted...less attractive. [Ref. 16] Diffusion aluminide coatings are most commonly applied to superalloy components by an inexpensive method called pack

  20. Environmentally Assisted Cracking of Nickel Alloys - A Review

    SciTech Connect

    Rebak, R

    2004-07-12

    Nickel can dissolve a large amount of alloying elements while still maintaining its austenitic structure. That is, nickel based alloys can be tailored for specific applications. The family of nickel alloys is large, from high temperature alloys (HTA) to corrosion resistant alloys (CRA). In general, CRA are less susceptible to environmentally assisted cracking (EAC) than stainless steels. The environments where nickel alloys suffer EAC are limited and generally avoidable by design. These environments include wet hydrofluoric acid and hot concentrated alkalis. Not all nickel alloys are equally susceptible to cracking in these environments. For example, commercially pure nickel is less susceptible to EAC in hot concentrated alkalis than nickel alloyed with chromium (Cr) and molybdenum (Mo). The susceptibility of nickel alloys to EAC is discussed by family of alloys.

  1. Analysis of methods of carburizing of gears from heat-resistant steels

    NASA Astrophysics Data System (ADS)

    Ryzhov, N. M.; Fakhurtdinov, R. S.; Smirnov, A. E.; Fomina, L. P.

    2010-11-01

    Four methods of carburizing are compared with respect to the most significant factor, i.e., stability of maintenance of the specified parameters of carburized layer in hardening of gears from heat-resistant steels. The process advantages of vacuum carburizing (at low pressure) are shown.

  2. Frictional and heat resistance characteristics of coconut husk particle filled automotive brake pad

    NASA Astrophysics Data System (ADS)

    Bahari, Shahril Anuar; Chik, Mohd Syahrizul; Kassim, Masitah Abu; Som Said, Che Mohamad; Misnon, Mohd Iqbal; Mohamed, Zulkifli; Othman, Eliasidi Abu

    2012-06-01

    The objective of this study was to determine the friction and heat resistance characteristics of automotive brake pad composed with different sizes and percentages of coconut husk particle. The materials used were phenolic resin (phenol formaldehyde) as binder, copper, graphite and brass as friction producer/modifiers, magnesium oxide as abrasive material, steel and barium sulfate as reinforcement while coconut husk particle as filler. To obtain particle, the coconut husk was ground and dried to 3% moisture content. Then the coconut husk particle was screened using 80 mesh (to obtain coarse dust) and 100 mesh (to obtain fine dust). Different percentages of particle, such as 10 and 30% were used in the mixture of brake pad materials. Then the mixture was hot-pressed to produce brake pad. Chase machine was used to determine the friction coefficient in friction resistance testing, while thermogravimetric analyzer (TGA) machine was used to determine the heat decomposition values in heat resistance testing. Results showed that brake pad with 100 mesh and 10% composition of coconut husk particle showed the highest friction coefficient. For heat resistance, brake pad with 100 mesh and 30% composition of coconut husk dust showed the highest decomposition temperature, due to the high percentage of coconut husk particle in the composition, thus increased the thermal stability. As a comparison, brake pad composed with coconut husk particle showed better heat resistance results than commercial brake pad.

  3. A summary of research on heat resistant fabrics for protective clothing

    SciTech Connect

    Brewster, E.P.; Barker, R.L.

    1983-02-01

    Reference is made to research on the performance of heat-resistant safety fabrics. General requirements for fabrics used for thermal protection are discussed, and laboratory methods of testing are summarized. A need is seen for a specific programme to evaluate the suitability of the variety of fabrics that might be used in industrial safety apparel.

  4. Effects of N/C Ratio on Solidification Behaviors of Novel Nb-Bearing Austenitic Heat-Resistant Cast Steels for Exhaust Components of Gasoline Engines

    NASA Astrophysics Data System (ADS)

    Zhang, Yinhui; Li, Mei; Godlewski, Larry A.; Zindel, Jacob W.; Feng, Qiang

    2017-01-01

    In order to comply with more stringent environmental and fuel consumption regulations, novel Nb-bearing austenitic heat-resistant cast steels that withstand exhaust temperatures as high as 1,323 K (1,050 °C) is urgently demanded from automotive industries. In the current research, the solidification behavior of these alloys with variations of N/C ratio is investigated. Directional solidification methods were carried out to examine the microstructural development in mushy zones. Computational thermodynamic calculations under partial equilibrium conditions were performed to predict the solidification sequence of different phases. Microstructural characterization of the mushy zones indicates that N/C ratio significantly influenced the stability of γ-austenite and the precipitation temperature of NbC/Nb(C,N), thereby altering the solidification path, as well as the morphology and distribution of NbC/Nb(C,N) and γ-ferrite. The solidification sequence of different phases predicted by thermodynamic software agreed well with the experimental results, except the specific precipitation temperatures. The generated data and fundamental understanding will be helpful for the application of computational thermodynamic methods to predict the as-cast microstructure of Nb-bearing austenitic heat-resistant steels.

  5. Effects of N/C Ratio on Solidification Behaviors of Novel Nb-Bearing Austenitic Heat-Resistant Cast Steels for Exhaust Components of Gasoline Engines

    NASA Astrophysics Data System (ADS)

    Zhang, Yinhui; Li, Mei; Godlewski, Larry A.; Zindel, Jacob W.; Feng, Qiang

    2017-03-01

    In order to comply with more stringent environmental and fuel consumption regulations, novel Nb-bearing austenitic heat-resistant cast steels that withstand exhaust temperatures as high as 1,323 K (1,050 °C) is urgently demanded from automotive industries. In the current research, the solidification behavior of these alloys with variations of N/C ratio is investigated. Directional solidification methods were carried out to examine the microstructural development in mushy zones. Computational thermodynamic calculations under partial equilibrium conditions were performed to predict the solidification sequence of different phases. Microstructural characterization of the mushy zones indicates that N/C ratio significantly influenced the stability of γ-austenite and the precipitation temperature of NbC/Nb(C,N), thereby altering the solidification path, as well as the morphology and distribution of NbC/Nb(C,N) and γ-ferrite. The solidification sequence of different phases predicted by thermodynamic software agreed well with the experimental results, except the specific precipitation temperatures. The generated data and fundamental understanding will be helpful for the application of computational thermodynamic methods to predict the as-cast microstructure of Nb-bearing austenitic heat-resistant steels.

  6. Quantitative analytical electron microscopy of multiphase alloys.

    PubMed

    Prybylowski, J; Ballinger, R; Elliott, C

    1989-02-01

    In this paper, we present a technique for analysis of composition gradients, using an analytical electron microscope, within the primary phase of a two-phase alloy for the case where the second-phase particle size is similar to the size of the irradiated volume. If the composition difference between the two phases is large, the detected compositional fluctuations associated with varying phase fractions may mask any underlying composition gradient of the primary phase. The analysis technique was used to determine grain boundary chromium concentration gradients in a nickel-base superalloy, alloy X-750. The technique may also be of use in other alloy systems.

  7. Hot Corrosion of Cobalt-Base Alloys

    DTIC Science & Technology

    1975-06-01

    Cast Alloys : NASA VIA, B-1900, 713C and 738X", Report NASA TN D-7682, Lewis Research Center, Cleveland, Ohio, August 1974. 36. Giggins, C.S. and...resistance of cobalt-base and nickel-base alloys . The contract was accomplished under the technical direction of Dr. H. C. Graham of the Aerospace Research...Interpretation of Results 3. SODIUM SULFATE INDUCED HOT CORROSION OF Co-25Al AND Co-35Cr ALLOYS a. Introduction b. Experimental Co-25Al c. Experimental

  8. Quantitative experimental determination of the solid solution hardening potential of rhenium, tungsten and molybdenum in single-crystal nickel-based superalloys

    DOE PAGES

    Fleischmann, Ernst; Miller, Michael K.; Affeldt, Ernst; ...

    2015-01-31

    Here, the solid-solution hardening potential of the refractory elements rhenium, tungsten and molybdenum in the matrix of single-crystal nickel-based superalloys was experimentally quantified. Single-phase alloys with the composition of the nickel solid-solution matrix of superalloys were cast as single crystals, and tested in creep at 980 °C and 30–75 MPa. The use of single-phase single-crystalline material ensures very clean data because no grain boundary or particle strengthening effects interfere with the solid-solution hardening. This makes it possible to quantify the amount of rhenium, tungsten and molybdenum necessary to reduce the creep rate by a factor of 10. Rhenium is moremore » than two times more effective for matrix strengthening than either tungsten or molybdenum. The existence of rhenium clusters as a possible reason for the strong strengthening effect is excluded as a result of atom probe tomography measurements. If the partitioning coefficient of rhenium, tungsten and molybdenum between the γ matrix and the γ' precipitates is taken into account, the effectiveness of the alloying elements in two-phase superalloys can be calculated and the rhenium effect can be explained.« less

  9. Quantitative experimental determination of the solid solution hardening potential of rhenium, tungsten and molybdenum in single-crystal nickel-based superalloys

    SciTech Connect

    Fleischmann, Ernst; Miller, Michael K.; Affeldt, Ernst; Glatzel, Uwe

    2015-01-31

    Here, the solid-solution hardening potential of the refractory elements rhenium, tungsten and molybdenum in the matrix of single-crystal nickel-based superalloys was experimentally quantified. Single-phase alloys with the composition of the nickel solid-solution matrix of superalloys were cast as single crystals, and tested in creep at 980 °C and 30–75 MPa. The use of single-phase single-crystalline material ensures very clean data because no grain boundary or particle strengthening effects interfere with the solid-solution hardening. This makes it possible to quantify the amount of rhenium, tungsten and molybdenum necessary to reduce the creep rate by a factor of 10. Rhenium is more than two times more effective for matrix strengthening than either tungsten or molybdenum. The existence of rhenium clusters as a possible reason for the strong strengthening effect is excluded as a result of atom probe tomography measurements. If the partitioning coefficient of rhenium, tungsten and molybdenum between the γ matrix and the γ' precipitates is taken into account, the effectiveness of the alloying elements in two-phase superalloys can be calculated and the rhenium effect can be explained.

  10. Manufacturing of nickel-base superalloys with improved high-temperature performance

    SciTech Connect

    McKamey, C.G.; George, E.P.; Liu, C.T.; Horton, J.A.; Carmichael, C.A.; Kennedy, R.L.; Cao, W.D.

    2000-01-01

    This report summarizes the results of research conducted as part of CRADA ORNL95-0327 between Oak Ridge National Laboratory and Teledyne Allvac (now Allvac, an Allegheny Teledyne Co.). The objective was to gain a better understanding of the role of trace elements in nickel-based superalloys, with the ultimate goal of enhancing performance without significantly increasing production cost. Two model superalloys, IN 718 and Waspaloy, were selected for this study, and the synergistic effects of P and B additions on creep and stress rupture properties were determined. Wherever possible the underlying physical mechanisms responsible for the observed effects were investigated.

  11. Enhanced Corrosion Resistance of a Transient Liquid Phase Bonded Nickel-Based Superalloy

    NASA Astrophysics Data System (ADS)

    Adebajo, O. J.; Ojo, O. A.

    2017-01-01

    Electrochemical analysis of corrosion performance of a transient liquid phase (TLP) bonded nickel-based superalloy was performed. The TLP bonding process resulted in significant reduction in corrosion resistance due to the formation of non-equilibrium solidification reaction micro-constituents within the joint region. The corrosion resistance degradation is completely eliminated through a new application of composite interlayer that had been previously considered unusable for joining single-crystal superalloys. The effectiveness of the new approach becomes more pronounced as the severity of environment increases.

  12. Process of welding gamma prime-strengthened nickel-base superalloys

    DOEpatents

    Speigel, Lyle B.; White, Raymond Alan; Murphy, John Thomas; Nowak, Daniel Anthony

    2003-11-25

    A process for welding superalloys, and particularly articles formed of gamma prime-strengthened nickel-base superalloys whose chemistries and/or microstructures differ. The process entails forming the faying surface of at least one of the articles to have a cladding layer of a filler material. The filler material may have a composition that is different from both of the articles, or the same as one of the articles. The cladding layer is machined to promote mating of the faying surfaces, after which the faying surfaces are mated and the articles welded together. After cooling, the welded assembly is free of thermally-induced cracks.

  13. Low cycle fatigue of a cast nickel alloy in hydrogen

    NASA Technical Reports Server (NTRS)

    Cowles, B. A.; Warren, J. R.

    1987-01-01

    This paper summarizes the experimental system used for obtaining low cycle fatigue data on structural alloys in a high pressure gaseous hydrogen environment at test temperatures from ambient to 870 C. In addition, LCF results for a cast nickel based alloy are presented illustrating the potentially severe effects of a hydrogen environment on the cyclic life of a material, and consequently, the importance of performing such tests.

  14. Dual-Alloy Disks are Formed by Powder Metallurgy

    NASA Technical Reports Server (NTRS)

    Harf, F. H.; Miner, R. V.; Kortovich, C. S.; Marder, J. M.

    1982-01-01

    High-performance disks have widely varying properties from hub to rim. Dual property disk is fabricated using two nickel-base alloys, AF-115 for rim and Rene 95 for hub. Dual-alloy fabrication may find applications in automobiles, earth-moving equipment, and energy conversion systems as well as aircraft powerplants. There is potential for such applications as shafts, gears, and blades.

  15. Method of applying a cerium diffusion coating to a metallic alloy

    SciTech Connect

    Jablonski, Paul D.; Alman, David E.

    2009-06-30

    A method of applying a cerium diffusion coating to a preferred nickel base alloy substrate has been discovered. A cerium oxide paste containing a halide activator is applied to the polished substrate and then dried. The workpiece is heated in a non-oxidizing atmosphere to diffuse cerium into the substrate. After cooling, any remaining cerium oxide is removed. The resulting cerium diffusion coating on the nickel base substrate demonstrates improved resistance to oxidation. Cerium coated alloys are particularly useful as components in a solid oxide fuel cell (SOFC).

  16. Heat-resistance of Hamigera avellanea and Thermoascus crustaceus isolated from pasteurized acid products.

    PubMed

    Scaramuzza, Nicoletta; Berni, Elettra

    2014-01-03

    Products containing sugar or fruit derivatives are usually subjected to a pasteurization process that can anyway be ineffective to kill ascospores from heat-resistant molds. Although the most occurring and economically relevant heat-resistant species belong to Byssochlamys, Neosartorya, Talaromyces, and Eupenicillium genera, an increasing number of uncommon heat-resistant isolates have been recently detected as spoiling microorganisms in such products. Since Hamigera spp. and Thermoascus spp. were those more frequently isolated at SSICA, heat resistance of Hamigera avellanea and Thermoascus crustaceus strains from pasteurized acid products was studied in apple juice, in blueberry and grape juice and in a buffered glucose solution. Data obtained from thermal death curves and statistical elaboration of raw data showed that D values of H. avellanea may vary between 11.11 and 66.67 min at 87°C, between 4.67 and 13.51 at 90°C, and between 0.43 and 1.52 min at 95°C. Similarly, D values of T. crustaceus may vary between 18.52 and 90.91 min at 90°C, between 2.79 and 19.23 at 93°C, and between 1.11 and 2.53 min at 95°C. For both strains studied, the z-values calculated from the decimal reduction time curves did not prove to be significantly influenced by the heating medium, that being 4.35°C, 5.39°C or 5.27°C for H. avellanea and 4.42°C, 3.69°C or 3.37°C for T. crustaceus, respectively in apple juice, in blueberry and grape juice or in the buffered glucose solution. Considering the pasteurization treatments industrially applied to fruit-based foods, the variation of thermal parameters does not seem to be a possible way to avoid product spoilage by these two species and only good practices applied to reduce the original load of heat-resistant fungi can help producers to prevent losses in contaminated finished products, as usually happens for other heat resistant molds.

  17. Influence of pH on heat resistance of spores of Bacillus coagulans in buffer and homogenized foods.

    PubMed

    Palop, A; Raso, J; Pagán, R; Condón, S; Sala, F J

    1999-02-18

    The influence of pH of heating menstruum (McIlvaine buffer) on the heat resistance of Bacillus coagulans spores has been investigated and compared with the heat resistance in homogenized tomato and asparagus at pH 7 and 4 at a wide range of temperatures. Spores were less heat resistant in all menstrua at acid pH. The magnitude of this effect was greatest at the lowest heating temperatures tested. z values in buffer increased from 8.9 degrees C at pH 7 to 10.5 degrees C at pH 4. pH of menstrua was the main influencing factor, but media composition also influenced heat resistance: at pH 7 heat resistance was similar in all menstrua (D111 degrees C = 1.6 min) but at pH 4 the heat resistance in homogenized foods (D111 degrees C = 0.26 min in tomato and D111 degrees C = 0.28 min in asparagus) was lower than in buffer (D111 degrees C = 0.49 min). The reduced influence of the acidification of media on the heat resistance of B. coagulans at higher temperatures should be taken into account when a rise in the temperature of treatment for canned vegetables is considered to shorten duration of heat processes.

  18. Hydrogen induced fracture characteristics of single crystal nickel-based superalloys

    NASA Technical Reports Server (NTRS)

    Chen, Po-Shou; Wilcox, Roy C.

    1990-01-01

    A stereoscopic method for use with x ray energy dispersive spectroscopy of rough surfaces was adapted and applied to the fracture surfaces single crystals of PWA 1480E to permit rapid orientation determinations of small cleavage planes. The method uses a mathematical treatment of stereo pair photomicrographs to measure the angle between the electron beam and the surface normal. One reference crystal orientation corresponding to the electron beam direction (crystal growth direction) is required to perform this trace analysis. The microstructure of PWA 1480E was characterized before fracture analysis was performed. The fracture behavior of single crystals of the PWA 1480E nickel-based superalloy was studied. The hydrogen-induced fracture behavior of single crystals of the PWA 1480E nickel-based superalloy was also studied. In order to understand the temperature dependence of hydrogen-induced embrittlement, notched single crystals with three different crystal growth orientations near zone axes (100), (110), and (111) were tensile tested at 871 C (1600 F) in both helium and hydrogen atmospheres at 34 MPa. Results and conclusions are given.

  19. Underwater wet flux-cored arc welding development of stainless steel and nickel-based materials

    SciTech Connect

    Findlan, S.J.; Frederick, G.J.

    1995-12-31

    The inaccessibility and high radiation fields of components in the lower two thirds of a reactor pressure vessel (RPV) has generated the need for an automated underwater wet welding process to address repair applications. Mechanical methods presently employed for this type of repair application produce crevices, which promote concerns of intergranular stress corrosion cracking (IGSCC), crevice corrosion and pitting. To address these concerns, the EPRI Repair and Replacement Applications Center (RRAC) has developed underwater wet flux-cored arc welding (FCAW) technology for the welding of stainless steel and nickel based materials. The benefits of underwater wet welding include: (1) provides a permanent repair; (2) offers crevice-five conditions; (3) reduces future inspection requirements (4) eliminates the potential for ``loose parts`` (5) can be performed in a timely approach. Underwater wet shielded metal arc welding (SMAW) has been successfully used to repair components in radiation areas of the upper section of the RPV, although this process is a manual operation and is impractical for remote applications. The developmental work at the EPRI RRAC is directed towards remote repair applications of nickel-based and stainless steel components, which are inaccessible with normal manual repair techniques, e.g., access hole covers. The flux-cored arc welding process (FCAW) was considered a viable option for underwater development, due to the ease of automation, out of position welding proficiency and self-shielding capabilities.

  20. Enhanced microwave absorbing properties and heat resistance of carbonyl iron by electroless plating Co

    NASA Astrophysics Data System (ADS)

    Wang, Hongyu; Zhu, Dongmei; Zhou, Wancheng; Luo, Fa

    2015-11-01

    Co coated carbonyl iron particles (Co (CI)) are fabricated through electroless plating method, and the electromagnetic microwave absorbing properties are investigated in the frequencies during 8.2-12.4 GHz. The complex permittivity of CI particles after electroless plating Co is higher than that of raw CI particles due to improvment of the polarization process. Furthermore, according to the XRD and TG results, the Co layer can enhance the heat resistance of CI particles. The bandwidth below -10 dB can reach 3.9 GHz for the Co(CI) absorbent. The results indicate that the electroless plating Co not only enhances the absorbing properties but also improves the heat resistance of CI.

  1. [Possible pathways of heat resistance induction in plant cells by exogenous nitrogen oxide].

    PubMed

    Karpets, Iu V; Kolupaev, Iu E; Iastreb, T O; Dmitriev, A P

    2012-01-01

    The mechanisms of influence of exogenous nitrogen oxide (NO) on heat resistance of wheat coleoptiles have been studied. The treatment of plant cells with nitrogen oxide donor (sodium nitroprusside) resulted in the increase of superoxide anion-radical (O2*-) generation already after 10 minutes. The inhibitor of protein biosynthesis cycloheximide did not inhibit the O2*- generation by coleoptiles caused with the NO donor whereas the inhibitor of phosphatidic acid formation (butanol-1) partially inhibited it. The treatment of coleoptiles with the calcium ionophore (A23187) or activator of inositol cycle (inositol) compensated the suppression of butanol-1 effect on NO-dependent O2*- formation. Butanol-1 has also leveled the induction of coleoptiles heat resistance caused by the NO donor, whereas calcium ionophore and inositol almost completely removed the butanol-1 effect. The possible mechanisms of participation of reactive oxygen species, phosphatidic acid and calcium ions in the realization of NO physiological effects are discussed.

  2. Incidence and Diversity of Potentially Highly Heat-Resistant Spores Isolated at Dairy Farms

    PubMed Central

    Scheldeman, Patsy; Pil, Annelies; Herman, Lieve; De Vos, Paul; Heyndrickx, Marc

    2005-01-01

    The presence of highly heat-resistant spores of Bacillus sporothermodurans in ultrahigh-temperature or sterilized consumer milk has emerged as an important item in the dairy industry. Their presence is considered undesirable since they hamper the achievement of commercial sterility requirements. By using a selective 30-min heat treatment at 100°C, 17 Belgian dairy farms were screened to evaluate the presence, sources, and nature of potentially highly heat-resistant spores in raw milk. High numbers of these spores were detected in the filter cloth of the milking equipment and in green crop and fodder samples. About 700 strains were isolated after the selective heating, of which 635 could be screened by fatty acid methyl ester analysis. Representative strains were subjected to amplified ribosomal DNA restriction analysis, 16S rRNA gene sequencing, percent G+C content, and DNA-DNA reassociations for further identification. The strain collection showed a remarkable diversity, with representatives of seven aerobic spore-forming genera. Bacillus licheniformis and Bacillus pallidus were the most predominant species overall. Twenty-three percent of the 603 spore-forming isolates proved to belong to 18 separate novel species. These findings suggest that the selective heating revealed a pool of unknown organisms with a higher heat-resistant character. This study showed that high spore counts can occur at the dairy farm and that feed and milking equipment can act as reservoirs or entry points for potentially highly heat-resistant spores into raw milk. Lowering this spore load by good hygienic measures could probably further reduce the contamination level of raw milk, in this way minimizing the aerobic spore-forming bacteria that could lead to spoilage of milk and dairy products. Assessment and characterization of this particular flora are of great importance to allow the dairy or food industry to adequately deal with newly arising microbiological problems. PMID:15746351

  3. Incidence of Heat-Resistant Molds in Eastern Orchards and Vineyards 1

    PubMed Central

    Splittstoesser, D. F.; Kuss, F. R.; Harrison, Wanda; Prest, Dorothy B.

    1971-01-01

    Over 70% of the samples of fruit, vegetation, and soil obtained in surveys of New York orchards and vineyards were contaminated with heat-resistant molds. The counts generally were low, under one per gram. Byssochlamys fulva was the most common isolate. Other isolates were identified as B. nivea, Paecilomyces varioti, Aspergillus fischeri, A. fischeri var. spinosus, A. fumigatus, Penicillium vermiculatum, and P. ochro-chloron. PMID:5544294

  4. Heat Resistant Characteristics of Major Royal Jelly Protein 1 (MRJP1) Oligomer.

    PubMed

    Moriyama, Takanori; Ito, Aimi; Omote, Sumire; Miura, Yuri; Tsumoto, Hiroki

    2015-01-01

    Soluble royal jelly protein is a candidate factor responsible for mammiferous cell proliferation. Major royal jelly protein 1 (MRJP1), which consists of oligomeric and monomeric forms, is an abundant proliferative protein in royal jelly. We previously reported that MRJP1 oligomer has biochemical heat resistance. Therefore, in the present study, we investigated the effects of several heat treatments (56, 65 and 96°C) on the proliferative activity of MRJP1 oligomer. Heat resistance studies showed that the oligomer molecular forms were slightly maintained until 56℃, but the molecular forms were converted to macromolecular heat-aggregated MRJP1 oligomer at 65℃ and 96℃. But, the growth activity of MRJP1 oligomer treated with 96°C was slightly attenuated when compared to unheated MRJP1 oligomer. On the other hand, the cell proliferation activity was preserved until 96℃ by the cell culture analysis of Jurkat cells. In contrast, those of IEC-6 cells were not preserved even at 56°C. The present observations suggest that the bioactive heat-resistance properties were different by the origin of the cells. The cell proliferation analysis showed that MRJP1 oligomer, but not MRJP2 and MRJP3, significantly increased cell numbers, suggesting that MRJP1 oligomer is the predominant proliferation factor for mammiferous cells.

  5. Porphyrin photosensitivity in cell lines expressing a heat-resistant phenotype

    NASA Astrophysics Data System (ADS)

    Gomer, Charles J.; Rucker, Natalie; Wong, Sam

    1990-07-01

    In-vitro sensitivity to porphyrin mediated photodynamic therapy (PDT) has been examined in cell lines resistant to hyperthermia. Parental (HA-i) and heat resistant (3012) Chinese hamster fibroblasts as well as parental (RIF-i) and temperature resistant (TR-4, TR-5 and TR-iO) mouse radiation-induced fibrosarcoma cells were evaluated for thermal and PDT sensitivity. Quantitative survival curves were generated and porphyrin uptake properties were obtained for all cell lines. Significant resistance to hyperthermia (450C for varying exposure periods) was documented for the 3012 and TR cell strains when compared to 'the parent lines. However, normal and heat resistant clones exhibited comparable levels of porphyrin uptake and photosensitivity. Our results indicate that cross resistance between hyperthermia and PDT is not observed and that members of the 70 kD heat shock protein family (which are elevated in the thermal resistant cells and may be associated with the heat resistant phenotype) do not play a significant role in modulating PDT sensitivity. Mechanisms of in-vitro cytotoxicity appear to be different for PDT and hyperthermia even though possible subcellular targets (such as the plasma membrane) and types of damage (protein denaturation) may be similar for the two modalities.

  6. Bark heat resistance of small trees in Californian mixed conifer forests: Testing some model assumptions

    USGS Publications Warehouse

    van Mantgem, Phillip J.; Schwartz, Mark

    2003-01-01

    An essential component to models of fire-caused tree mortality is an assessment of cambial damage. Cambial heat resistance has been traditionally measured in large overstory trees with thick bark, although small trees have thinner bark and thus are more sensitive to fire. We undertook this study to determine if current models of bark heat transfer are applicable to small trees (<20 cm diameter at breast height (dbh)). We performed this work in situ on four common species in the mixed conifer forests of the Sierra Nevada, California.The allometric relationship between bole diameter and bark thickness for each species was linear, even for very small trees (5 cm dbh). Heating experiments demonstrated that bark thickness was the primary determinant of cambial heat resistance. We found only slight, but statistically significant, among species differences in bark thermal properties. Our most significant finding was that small trees were more resistant to heating than expected from commonly used models of bark heat transfer. Our results may differ from those of existing models because we found smaller trees to have a greater proportion of inner bark, which appears to have superior insulating properties compared to outer bark. From a management perspective, growth projections suggest that a 50-year fire-free interval may allow some fire intolerant species to achieve at least some degree of cambial heat resistance in the Sierra Nevada.

  7. SIGNAL MEDIATORS AT INDUCTION OF HEAT RESISTANCE OF WHEAT PLANTLETS BY SHORT-TERM HEATING.

    PubMed

    Karpets, Yu V; Kolupaev, Yu E; Yastreb, T O

    2015-01-01

    The effects of functional interplay of calcium ions, reactive oxygen species (ROS) and nitric oxide (NO) in the cells of wheat plantlets roots (Triticum aestivum L.) at the induction of their heat resistance by a short-term influence of hyperthermia (heating at the temperature of 42 degrees C during 1 minute) have been investigated. The transitional increase of NO and H2O2 content, invoked by heating, was suppressed by the treatment of plantlets with the antagonists of calcium EGTA (chelator of exocellular calcium), lanthanum chloride (blocker of calcium channels of various types) and neomycin (inhibitor of phosphatidylinositol-dependent phospholipase C). The rise of hydrogen peroxide content, caused by hardening, was partially suppressed by the action of inhibitors of nitrate reductase (sodium wolframate) and NO-synthase (N(G)-nitro-L-arginine methyl ester--L-NAME), and the increasing of nitric oxide content was suppressed by the treatment of plants with the antioxidant ionol and with the scavenger of hydrogen peroxide (dimethylthiourea). These compounds and antagonists of calcium also partially removed the effect of the rise of plantlets' heat resistance, invoked by hardening heating. The conclusion on calcium's role in the activation of enzymatic systems, generating reactive oxygen species and nitric oxide, and on the functional interplay of these signal mediators at the induction of heat resistance of plantlets by hardening heating is made.

  8. Two distinct groups within the Bacillus subtilis group display significantly different spore heat resistance properties.

    PubMed

    Berendsen, Erwin M; Zwietering, Marcel H; Kuipers, Oscar P; Wells-Bennik, Marjon H J

    2015-02-01

    The survival of bacterial spores after heat treatment and the subsequent germination and outgrowth in a food product can lead to spoilage of the food product and economical losses. Prediction of time-temperature conditions that lead to sufficient inactivation requires access to detailed spore thermal inactivation kinetics of relevant model strains. In this study, the thermal inactivation kinetics of spores of fourteen strains belonging to the Bacillus subtilis group were determined in detail, using both batch heating in capillary tubes and continuous flow heating in a micro heater. The inactivation data were fitted using a log linear model. Based on the spore heat resistance data, two distinct groups (p < 0.001) within the B. subtilis group could be identified. One group of strains had spores with an average D120 °C of 0.33 s, while the spores of the other group displayed significantly higher heat resistances, with an average D120 °C of 45.7 s. When comparing spore inactivation data obtained using batch- and continuous flow heating, the z-values were significantly different, hence extrapolation from one system to the other was not justified. This study clearly shows that heat resistances of spores from different strains in the B. subtilis group can vary greatly. Strains can be separated into two groups, to which different spore heat inactivation kinetics apply.

  9. Dependence of heat resistance of Drosophila on ambient temperature and relationship of this property to mutation process

    SciTech Connect

    Tikhomirova, M.M.; Belyatskaya, O.Ya.

    1986-04-01

    It has been demonstrated that thermosensitvity of the gametes in Drosophila line T correlates with the heat resistance of the flies. This property of the gametes is determined during ontogenesis, depending on the temperature during development and not by genotypic preadaptation as such, i.e., affinity of the females to the heat resistance line T. The ability of females to acquire heat resistance during the adult phase (in the first three days after emergence), i.e., by acclimatization to a temperature different from the temperature during development does not change the response of the gametes to extreme temperature which had developed during ontogenesis under a particular temperature.

  10. Formation Mechanism of Type IV Failure in High Cr Ferritic Heat-Resistant Steel-Welded Joint

    NASA Astrophysics Data System (ADS)

    Liu, Y.; Tsukamoto, S.; Shirane, T.; Abe, F.

    2013-10-01

    The mechanism of type IV failure has been investigated by using a conventional 9Cr ferritic heat-resistant steel Gr.92. In order to clarify the main cause of type IV failure, different heat treatments were performed on the base metal in order to change the prior austenite grain (PAG) size and precipitate distribution after applying the heat-affected zone (HAZ) simulated thermal cycle at the peak temperature of around A c3 ( A c3 HAZ thermal cycle) and postweld heat treatment (PWHT). The microstructural evolution during the A c3 HAZ thermal cycle and PWHT was investigated by means of scanning electron microscope (SEM), electron backscatter diffraction (EBSD), electron probe microanalysis (EPMA), and transmission electron microscope (TEM). It was found that M23C6 carbides were scarcely precipitated at the newly formed fine PAG, block, and lath boundaries in A c3 HAZ-simulated Gr.92, because the carbide forming elements such as Cr and C were segregated at the former PAG and block boundaries of the base metal. On the other hand, if all the boundaries were covered by sufficient M23C6 carbides by homogenization of the alloying elements prior to applying the HAZ thermal cycle, the creep strength was much improved even if the fine PAG was formed. From these results, it is concluded that fine-grained microstructure cannot account for the occurrence of type IV failure, and it only has a small effect during long-term creep. The most important factor is the precipitate formation behavior at various boundaries. Without sufficient boundary strengthening by precipitates, the microstructure of A c3 HAZ undergoes severe changes even during PWHT and causes premature failure during creep.

  11. Scale formation on Ni-based alloys in simulated solid oxide fuel cell interconnect environments

    SciTech Connect

    Ziomek-Moroz, Margaret; Cramer, Stephen D.; Holcomb, Gordon R.; Covino, Bernard S., Jr.; Bullard, Sophie J.; Singh, P.; Windisch, C.F.; Johnson, C.D.; Schaeffer, C.

    2004-11-01

    Recent publications suggest that the environment on the fuel side of the bi-polar stainless steel SOFC interconnects changes the oxidation behavior and morphology of the scale formed on the air side. The U.S. Department of Energy Albany Research Center (ARC), has examined the role of such exposure conditions on advanced nickel base alloys. Alloy formulations developed at ARC and commercial alloys were studied using X-ray diffraction (XRD) and Raman spectroscopy. The electrical property of oxide scales formed on selected alloys was determined in terms of areaspecific resistance (ASR). The corrosion behavior of ARC nickel-based alloys exposed to a dual environment of air/ H2 were compared to those of Crofer 22APU and Haynes 230.

  12. Structure-property effects of tantalum additions to nickel-base superalloys

    NASA Technical Reports Server (NTRS)

    Heckel, R. W.; Pletka, B. J.; Koss, D. A.; Jackson, M. R.

    1982-01-01

    The characterization of the effect of Ta on the structure of Ni base superalloys, the determination of the effects of Ta (structure) variations on the mechanical, thermal, and oxidation behavior, and the identification of alloying elements which have potential as substitutes for Ta are investigated. Mar M247 type alloys are emphasized; nominal and analyzed compositions of ten alloys under study are given. X-ray and composition analysis are being used to determine the partitioning of alloying elements between gamma, gamma primes, and MC (cubic) as a function of Ta content. The diffusional interactions of the Mar M247-type alloys with as cast beta + gamma alloys are studied to determine the effects of Ta on alloy/coating degradation.

  13. Development of oxide dispersion strengthened turbine blade alloy by mechanical alloying

    NASA Technical Reports Server (NTRS)

    Merrick, H. F.; Curwick, L. R. R.; Kim, Y. G.

    1977-01-01

    There were three nickel-base alloys containing up to 18 wt. % of refractory metal examined initially for oxide dispersion strengthening. To provide greater processing freedom, however, a leaner alloy was finally selected. This base alloy, alloy D, contained 0.05C/15Cr / 2Mo/4W/2Ta/4.5Al/2.Ti/015Zr/0.01-B/Bal. Ni. Following alloy selection, the effect of extrusion, heat treatment, and oxide volume fraction and size on microstructure and properties were examined. The optimum structure was achieved in zone annealed alloy D which contained 2.5 vol. % of 35 mm Y2O3 and which was extruded 16:1 at 1038 C.

  14. Microstructures induced by a stress gradient in a nickel-based superalloy

    SciTech Connect

    Ignat, M.; Buffiere, J.Y.; Chaix, J.M. )

    1993-03-01

    The evolution of the microstructure of single crystals of a nickel-based superalloy during high temperature (1,323 K, 1,050 C) creep in bending has been studied. Bending provides both tensile and compressive stress gradients, consequently the effects of varying stress conditions on the evolution of the morphology of the [gamma][prime] precipitates can be determined from a single specimen. The morphological changes were analyzed by scanning electron microscopy using image analysis techniques and by transmission electron microscopy, then described by dimensionless parameters. The authors discuss the dependence of the morphological changes in the superalloy on the stresses acting in the sample (magnitude and sign). The authors also discuss the driving mechanisms for the observed morphological changes.

  15. Hot corrosion behavior of the spray-formed nickel-based superalloy

    NASA Astrophysics Data System (ADS)

    Xia, Min; Gu, Tian-Fu; Jia, Chong-Lin; Ge, Chang-Chun

    2016-12-01

    An investigation of low temperature hot corrosion is carried out on a spray-formed nickel-based superalloy FGH100 pre-coated with Na2SO4-NaCl at 700 °C for 100 h. Mass gain measurement, x-ray diffraction, scanning electron microscopy, and energy dispersive x-ray spectroscopy are used to study the corrosion behavior. Results reveal that corrosion behavior follows a sequence, that is, first rapidly proceeding, then gradually slowing down, and finally forming an outer layer composed of different types of oxides and an inner layer mainly comprised of sulfides. In-depth analysis reveals that the hot corrosion of FGH100 is a combined effect of oxidation-sulfidation and transfer of oxides.

  16. Quantitative evaluation of carbides in nickel-base superalloy MAR-M247

    NASA Astrophysics Data System (ADS)

    Szczotok, A.

    2011-05-01

    It has been established that carbides in superalloys serve three functions. Fine carbides precipitated in the matrix give strengthening results. Carbides also can tie up certain elements that would otherwise promote phase instability during service. Grain boundary carbides prevent or retard grain-boundary sliding and strengthen the grain boundary, which depends significantly on carbide shape, size and distribution. Various types of carbides are possible, depending on superalloy composition and processing. In the paper optical and scanning electron microscopy investigations of carbides occurring in specimens of the polycrystalline nickel-base superalloy MAR-M247 were carried out. Conditions of carbides revealing and microstructure images acquisition have been described. Taking into consideration distribution and morphology of the carbides in matrix a method of quantitative description of Chinese script-like and blocky primary carbides on the basis of image analysis was proposed.

  17. Numerical Modeling of Vacuum Heat Treatment of Nickel-based Superalloys

    NASA Astrophysics Data System (ADS)

    Cosentino, Francesco; Warnken, Nils; Gebelin, Jean-Christophe; Reed, Roger C.

    2013-11-01

    Numerical modeling is carried out of the heat transfer effects arising during heat treatment of single-crystal nickel-based superalloys, of the type used for high pressure turbine blades in jet engines. For these components, fine control of the thermal history during processing is needed to avoid incipient melting and to develop the properties needed for service applications. Computational fluid dynamics methods are employed for the analysis. The modeling is used to predict the temporal evolution of the temperature distribution inside the treated component, to calculate heat transfer coefficients, and to analyze the homogeneity of heat transfer. The impact of the boundary conditions is investigated with particular emphasis on the temperature of the heating elements. Its value was derived from an analytical model of the furnace using effective view factors. The predictions of the modeling are tested against measurements made on laboratory-scale apparatus containing features of production-scale equipment.

  18. In-Situ Resistivity Monitoring of Microstructure Evolution in IN718 Nickel-Base Superalloy

    NASA Astrophysics Data System (ADS)

    Madhi, E.; Nagy, P. B.

    2009-03-01

    This work is aimed at characterizing the irreversible changes in electrical resistivity caused by microstructure evolution in IN718 nickel-base superalloy. Of course, the electric resistivity also exhibits a strong reversible change that is a function of the instantaneous temperature, therefore realtime assessment of microstructure evolution also requires accurate monitoring of temperature. In-situ resistivity monitoring was conducted throughout various heating cycles using the Alternating Current Potential Drop (ACPD) technique. Using thermocouple wires for connections, measurement of the DC potential difference between the connecting electrodes without current injection allows parallel monitoring of the local temperature. It was found that this method can be readily used both to record the thermal history experienced by the material and to assess the resulting irreversible microstructural changes.

  19. TCP suppression in a ruthenium-bearing single-crystal nickel-based superalloy

    NASA Astrophysics Data System (ADS)

    Hobbs, R. A.; Zhang, L.; Rae, C. M. F.; Tin, S.

    2008-07-01

    Ruthenium suppresses the precipitation of deleterious topologically close-packed (TCP) phases in high refractory content single-crystal nickel-based superalloys. The effectiveness of ruthenium as a TCP suppressant appears to be the net effect of its limited solubility in the TCP phase, a lower density of structural growth ledges for atomic attachment at the TCP/matrix interface, and destabilization of the γ' phase at elevated temperatures. These characteristics combine to limit the growth rates of TCP precipitates and decrease the driving force for their precipitation. Destabilization of the γ' phase upon the addition of ruthenium is particularly potent due to the sensitivity of the rhenium content in the γ matrix to changes in the γ' volume fraction.

  20. Replacing critical and strategic refractory metal elements in nickel-base superalloys. [NASA's COSAM program

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Dreshfield, R. L.; Nathal, M. V.

    1983-01-01

    Because of the import status and essential nature of their use, cobalt, chromium, tantalum, and niobium were identified as strategic and critical in the aerospace industry. NASA's Conservation of Strategic Aerospace Materials (COSAM) program aims to reduce the need for strategic materials used in gas turbine engines. Technological thrusts in two major areas are under way to meet the primary objective of conserving the use of strategic materials in nickelbase superalloys. These thrusts consist of strategic element substitution and alternative material identification. The program emphasizes cooperative research teams involving NASA Lewis Research Center, universities, and industry. The adoption of refractory metals in nickel-base superalloys is summarized including their roles in mechanical strengthening and environmental resistance; current research activities under way in the COSAM Program are presented as well as research findings to date.

  1. Shock wave loading of Nickel based superalloy and microstructural features of the compacts

    NASA Astrophysics Data System (ADS)

    Sharma, A. D.; Sharma, A. K.; Thakur, N.

    2015-02-01

    Explosive shock wave loading has been employed to consolidate micro-sized nickel based IN718 superalloy powder. Cylindrical geometry configuring the various critical parameters with optimized detonation pressure has been used to consolidate the powder with desirable means. The thrust on the work is to compact the powder nearer to theoretical density having almost negligible density gradient and without melting the core of the specimen. XRD study indicates that the crystal structure of the post compacts remains the same. Shock wave loading deformed the particles as has been inferred from SEM. The variation in particle size has been measured from Laser Diffraction based Particle Size Analyzer (LDPSA). It is found that this is a rapid fast technique to produce larger and crack free compacts of metal powders without their melting and with less particle size variation.

  2. Does increased heat resistance result in higher susceptibility to predation? A test using Drosophila melanogaster selection and hardening.

    PubMed

    Hangartner, Sandra; Dworkin, Ian; DeNieu, Michael; Hoffmann, Ary A

    2017-04-07

    Heat resistance of ectotherms can be increased both by plasticity and evolution, but these effects may have trade-offs resulting from biotic interactions. Here we test for predation costs in Drosophila melanogaster populations with altered heat resistance produced by adult hardening and directional selection for increased heat resistance. In addition, we also tested for genetic trade-offs by testing heat resistance in lines that have evolved under increased predation risk. We show that while 35/37°C hardening increases heat resistance as expected, it does not increase predation risk from jumping spiders or mantids; in fact there was an indication that survival may have increased under predation following a triple 37°C compared to a single 35°C hardening treatment. Flies that survived a 39°C selection cycle showed lower survival under predation, suggesting a predation cost of exposure to a more severe heat stress. There was however no correlated response to selection because survival did not differ between control and selected lines after selection was relaxed for one or two generations. In addition, lines selected for increased predation risk did not differ in heat resistance. Our findings suggest independent evolutionary responses to predation and heat as measured in laboratory assays, and no costs of heat hardening on susceptibility to predation. This article is protected by copyright. All rights reserved.

  3. Surface nano-hardness and microstructure of a single crystal nickel base superalloy after laser shock peening

    NASA Astrophysics Data System (ADS)

    Lu, G. X.; Liu, J. D.; Qiao, H. C.; Zhou, Y. Z.; Jin, T.; Zhao, J. B.; Sun, X. F.; Hu, Z. Q.

    2017-06-01

    Nanoindention tests and SEM microstructure observations were conducted on a single crystal nickel base superalloy after laser shock peening (LSP). Distinct surface hardening behavior was found to occur under the selected LSP technology. A large discrepancy in γʹ areas happened on laser shocked regions and the large plastic deformation embodied in γʹ phases' deformation brought a significant hardening effect.

  4. Progress in Synthesis of Highly Active and Stable Nickel-Based Catalysts for Carbon Dioxide Reforming of Methane.

    PubMed

    Kawi, Sibudjing; Kathiraser, Yasotha; Ni, Jun; Oemar, Usman; Li, Ziwei; Saw, Eng Toon

    2015-11-01

    In recent decades, rising anthropogenic greenhouse gas emissions (mainly CO2 and CH4 ) have increased alarm due to escalating effects of global warming. The dry carbon dioxide reforming of methane (DRM) reaction is a sustainable way to utilize these notorious greenhouse gases. This paper presents a review of recent progress in the development of nickel-based catalysts for the DRM reaction. The enviable low cost and wide availability of nickel compared with noble metals is the main reason for persistent research efforts in optimizing the synthesis of nickel-based catalysts. Important catalyst features for the rational design of a coke-resistant nickel-based nanocatalyst for the DRM reaction are also discussed. In addition, several innovative developments based on salient features for the stabilization of nickel nanocatalysts through various means (which include functionalization with precursors, synthesis by plasma treatment, stabilization/confinement on mesoporous/microporous/carbon supports, and the formation of metal oxides) are highlighted. The final part of this review covers major issues and proposed improvement strategies pertaining to the rational design of nickel-based catalysts with high activity and stability for the DRM reaction.

  5. Investigation of the Stress Corrosion Cracking Susceptibility of Annealed and Heat Treated Alloy 625 Castings and Forgings in Sea Water

    DTIC Science & Technology

    1987-06-01

    Harris , J. A., "Effect of Metallurgical Reactions in Inconel Nickel-Chromium-Molybdenum Alloy 625 on Corrosion Resistance in Nitric Acid", Journal of...Alloy 625, hnolls Atomic Poter Laboratory, Schenectady, Nev York, 1981. 37. Heady, R. B., "-valu-ticn of Sulfide torrosion Cracking Resi .tance )n...Richards, E. G., Heat Treatment Aspects of Welded Nickel-Based Superalloys, International Nickel Ltd., 1972. 47. Lemke, T. F., Harris , J. A., High-Alloy

  6. Production of Heat Resistant Composite based on Siloxane Elastomer and Multiwall Carbon Nanotubes

    NASA Astrophysics Data System (ADS)

    Bessonov, I. V.; Karelina, N. V.; Kopitsyna, M. N.; Morozov, A. S.; Reznik, S. V.; Skidchenko, V. Yu.

    2016-02-01

    Development of a new generation of composite with unique thermal properties is an important task in the fields of science and technology where material is operated at high temperatures and exposure to a short-wave radiation. Recent studies show that carbon nanomaterials (fullerenes and carbon nanotubes) could improve the thermal, radiation and thermal-oxidative stability of the polymer matrix. In this article the development of a new heat resistant composite based on elastomer and carbon nanotubes (CNT) was performed and physicochemical properties of final product were evaluated.

  7. Development of heat resistant polyphenol compounds applied to the spin-on carbon hardmask

    NASA Astrophysics Data System (ADS)

    Makinoshima, Takashi; Satou, Takashi; Horiuchi, Junya; Okada, Kana; Shimizu, Yoko; Echigo, Masatoshi

    2016-03-01

    In this paper, we report the development of a new polyphenol, NF7177, applied to the Spin-On Carbon Hardmask and the thermosetting properties. The new polyphenol derivatives were easily synthesized by the condensation of aldehydes and dihydroxybiphenyl compounds. We found new polyphenol NF7177 was showed the good applicability to the raw material for the Spin-On Carbon Hardmask [1]. It was indicated that the heat resistance of NF7177 was due to cross-linking based on dehydration reaction. Furthermore the thermosetting properties seem to be depend on the number and position of OH group.

  8. The Further Development of Heat-Resistant Materials for Aircraft Engines

    NASA Technical Reports Server (NTRS)

    Bollenrath, Franz

    1946-01-01

    The present report deals with the problems involved in the greater utilization and development of aircraft engine materials, and specifically; piston materials, cylinder heads, exhaust valves, and exhaust gas turbine blading. The blades of the exhaust gas turbine are likely to be the highest stressed components of modern power plants from a thermal-mechanical and chemical standpoint, even though the requirements on exhaust valves of engines with gasoline injection are in general no less stringent. For the fire plate in Diesel engines the specifications for mechanical strength and design are not so stringent, and the question of heat resistance, which under these circumstances is easier obtainable, predominates.

  9. Directional solidification processing of alloys using an applied electric field

    NASA Technical Reports Server (NTRS)

    McKannan, Eugene C. (Inventor); Schmidt, Deborah D. (Inventor); Ahmed, Shaffiq (Inventor); Bond, Robert W. (Inventor)

    1992-01-01

    A method is provided for obtaining an alloy having an ordered microstructure which comprises the steps of heating the central portion of the alloy under uniform temperature so that it enters a liquid phase while the outer portions remain solid, applying a constant electric current through the alloy during the heating step, and solidifying the liquid central portion of the alloy by subjecting it to a temperature-gradient zone so that cooling occurs in a directional manner and at a given rate of speed while maintaining the application of the constant electric current through the alloy. The method is particularly suitable for use with nickel-based superalloys. The method of the present invention produces an alloy having superior characteristics such as reduced segregation. After subsequent precipitation by heat-treatment, the alloys produced by the present invention will have excellent strength and high-temperature resistance.

  10. An investigation into the effects of hydrogen on the fracture and deformation of Alloy X-750

    SciTech Connect

    Symons, Douglas M.

    1994-11-01

    this study investigated the effect of hydrogen on the fracture of a nickel-base superalloy, Alloy X-750 in the solution treated and aged (HTH) condition. The effect of hydrogen was examined through tensile testing and fracture toughness testing incorporating observations from scanning electron microscopy and light microscopy.

  11. Use of Precious Metal-Modifed Nickel-Base Superalloys for Thin Gage Applications (Preprint)

    DTIC Science & Technology

    2011-04-01

    surface in the intermediate and final rolled products. Future work will include evaluating alloys with a combination of rhenium and tantalum (up to 2...final rolled products. Future work will include evaluating alloys with a combination of rhenium and tantalum (up to 2 atomic % total) in place of

  12. The heat resistance of a polyurethane coating filled with modified nano-CaCO3

    NASA Astrophysics Data System (ADS)

    Li, Bin; Li, Song-Mei; Liu, Jian-Hua; Yu, Mei

    2014-10-01

    The modification of polyurethane coating by adding surface-modified CaCO3 nanoparticles (nano-CaCO3) was investigated in this paper. To improve interfacial interaction between the nano-CaCO3 and the polyurethane (PU) matrix, a silane coupling agent (KH560) was used to modify the nano-CaCO3. The grafting of KH560 on the nano-CaCO3 surfaces was characterized by the TEM, FTIR and TGA techniques. The modification of the nano-CaCO3 surfaces with KH560 was demonstrated to improve the dispersity of nano-CaCO3. FTIR, SEM and AFM were used to characterize the polyurethane coating. The FTIR spectrum indicated that the modification of nano-CaCO3 does not influence the chemical structure of the PU matrix. The roughness and gloss of the nanocomposite coatings containing various amount of nano-CaCO3 were evaluated using a roughness tester and a brightness meter. The heat resistance of the polyurethane coating containing various amounts of nano-CaCO3 was evaluated using the TGA technique. The results revealed that nano-CaCO3 treatment with KH560 improves the nanoparticle dispersion and heat-resistance of polyurethane coating.

  13. Developmental acclimation to low or high humidity conditions affect starvation and heat resistance of Drosophila melanogaster.

    PubMed

    Parkash, Ravi; Ranga, Poonam; Aggarwal, Dau Dayal

    2014-09-01

    Several Drosophila species originating from tropical humid localities are more resistant to starvation and heat stress than populations from high latitudes but mechanistic bases of such physiological changes are largely unknown. In order to test whether humidity levels affect starvation and heat resistance, we investigated developmental acclimation effects of low to high humidity conditions on the storage and utilization of energy resources, body mass, starvation survival, heat knockdown and heat survival of D. melanogaster. Isofemale lines reared under higher humidity (85% RH) stored significantly higher level of lipids and showed greater starvation survival hours but smaller in body size. In contrast, lines reared at low humidity evidenced reduced levels of body lipids and starvation resistance. Starvation resistance and lipid storage level were higher in females than males. However, the rate of utilization of lipids under starvation stress was lower for lines reared under higher humidity. Adult flies of lines reared at 65% RH and acclimated under high or low humidity condition for 200 hours also showed changes in resistance to starvation and heat but such effects were significantly lower as compared with developmental acclimation. Isofemale lines reared under higher humidity showed greater heat knockdown time and heat-shock survival. These laboratory observations on developmental and adult acclimation effects of low versus high humidity conditions have helped in explaining seasonal changes in resistance to starvation and heat of the wild-caught flies of D. melanogaster. Thus, we may suggest that wet versus drier conditions significantly affect starvation and heat resistance of D. melanogaster.

  14. Polypeptide composition of urea- and heat-resistant mutants of poliovirus types 1 and 2.

    PubMed

    Fennell, R; Phillips, B A

    1974-10-01

    Five urea-resistant and two heat-resistant mutants of poliovirus types 1 and 2 were isolated and their structural and nonstructural polypeptides compared to those of their wild-type, parental strains in an attempt to correlate mutant phenotypes with alterations in specific capsid polypeptides. Four of the seven mutants were found to contain polypeptides which differed in molecular weight from their respective parental viruses. However, resistance of virions to heat- or urea-inactivation could not be attributed to changes in particular capsid polypeptides because alterations were detected in all but one of the capsid components. For two of the urea-resistant mutants and one heat-resistant mutant, no differences were found in the molecular weights of the capsid and noncapsid polypeptides. These results, and the fact that at least 12 selective treatments were required to obtain stable mutants, indicate that: (i) such phenotypes probably can be expressed by mutations affecting one or more of the larger capsid polypeptides, and (ii) such phenotypes reflect multiple mutational steps.

  15. Performance of a Heating Block System Designed for Studying the Heat Resistance of Bacteria in Foods

    PubMed Central

    Kou, Xiao-xi; Li, Rui; Hou, Li-xia; Huang, Zhi; Ling, Bo; Wang, Shao-jin

    2016-01-01

    Knowledge of bacteria’s heat resistance is essential for developing effective thermal treatments. Choosing an appropriate test method is important to accurately determine bacteria’s heat resistances. Although being a major factor to influence the thermo-tolerance of bacteria, the heating rate in samples cannot be controlled in water or oil bath methods due to main dependence on sample’s thermal properties. A heating block system (HBS) was designed to regulate the heating rates in liquid, semi-solid and solid foods using a temperature controller. Distilled water, apple juice, mashed potato, almond powder and beef were selected to evaluate the HBS’s performance by experiment and computer simulation. The results showed that the heating rates of 1, 5 and 10 °C/min with final set-point temperatures and holding times could be easily and precisely achieved in five selected food materials. A good agreement in sample central temperature profiles was obtained under various heating rates between experiment and simulation. The experimental and simulated results showed that the HBS could provide a sufficiently uniform heating environment in food samples. The effect of heating rate on bacterial thermal resistance was evaluated with the HBS. The system may hold potential applications for rapid and accurate assessments of bacteria’s thermo-tolerances. PMID:27465120

  16. Nanoemulsified D-Limonene Reduces the Heat Resistance of Salmonella Senftenberg over 50 Times

    PubMed Central

    Ros-Chumillas, María; Garre, Alberto; Maté, Javier; Palop, Alfredo; Periago, Paula M.

    2017-01-01

    Salmonella Senftenberg is a pathogen agent causative of foodborne disease and it is considered the most heat-resistant serovar within this genus. Food industries use heat treatment and chemical antimicrobials in order to eliminate this microorganism in food, but consumers prefer natural antimicrobials as essential oils and their components. This study evaluates the combined effect of thermal treatments and different concentrations of D-limonene nanoemulsion on the inactivation of Salmonella (S.) Senftenberg. The results showed an important effect of the nanoemulsified D-limonene on the heat resistance of S. Senftenberg. The δ50 °C value was reduced by 85%, 96% and 98% when 0.1, 0.5 and 1 mM of nanoemulsified D-limonene was added to the heating medium. The effect was kept along all the heating temperatures researched and the shape of the survival curves did not change with the addition of the antimicrobial. The results obtained in this research could be very useful for food industries for optimizing or improving heat treatments applied to food. PMID:28336899

  17. Effect of pH on Thermoanaerobacterium thermosaccharolyticum DSM 571 growth, spore heat resistance and recovery.

    PubMed

    Mtimet, Narjes; Guégan, Stéphanie; Durand, Lucile; Mathot, Anne-Gabrielle; Venaille, Laurent; Leguérinel, Ivan; Coroller, Louis; Couvert, Olivier

    2016-05-01

    Thermophilic spore-forming bacteria are potential contaminants in several industrial sectors involving high temperatures (40-65 °C) in the manufacturing process. Among those thermophilic spore-forming bacteria, Thermoanaerobacterium thermosaccharolyticum, called "the swelling canned food spoiler", has generated interest over the last decade in the food sector. The aim of this study was to investigate and to model pH effect on growth, heat resistance and recovery abilities after a heat-treatment of T. thermosaccharolyticum DSM 571. Growth and sporulation were conducted on reinforced clostridium media and liver broth respectively. The highest spore heat resistances and the greatest recovery ability after a heat-treatment were obtained at pH condition allowing maximal growth rate. Growth and sporulation boundaries were estimated, then models using growth limits as main parameters were extended to describe and quantify the effect of pH on recovery of injured spores after a heat-treatment. So, cardinal values were used as a single set of parameters to describe growth, sporulation and recovery abilities. Besides, this work suggests that T. thermosaccharolyticum preserve its ability for germination and outgrowth after a heat-treatment at a low pH where other high resistant spore-forming bacteria like Geobacillus stearothermophilus are unable to grow.

  18. Effect of heating rate on highly heat-resistant spore-forming microorganisms.

    PubMed

    Gómez-Jódar, Isabel; Ros-Chumillas, María; Palop, Alfredo

    2016-03-01

    Highly heat-resistant spore-forming Bacillus cause nonsterility problems in canned food and reduce the shelf life of many processed foods. The aim of this research was to evaluate the thermal inactivation of Bacillus sporothermodurans IIC65, Bacillus subtilis IC9, and Geobacillus stearothermophilus T26 under isothermal and nonisothermal conditions. The data obtained showed that B. sporothermodurans and B. subtilis were more heat resistant than G. stearothermophilus. The survival curves of B. sporothermodurans and B. subtilis showed shoulders, while the survival curves of G. stearothermophilus showed tails. Under nonisothermal treatment, at heating rates of 1 and 20 ℃/min, time needed to completely inactivate G. stearothermophilus was shorter than that required for B. sporothermodurans and B. subtilis. In complex heat treatments (heating-holding-cooling), the survival curves of B. sporothermodurans and B. subtilis showed the same activation shoulders than those obtained under isothermal treatments and the activation shoulders were again absent in the case of G. stearothermophilus. Predictions fitted quite well the data obtained for B. sporothermodurans. In contrast, the data for B. subtilis showed half a log cycle more survival than expected and in the case of G. stearothermophilus, the survival curve obtained showed much higher inactivation than expected.

  19. Transcriptome profiling of heat-resistant strain Bacillus licheniformis CGMCC3962 producing Maotai flavor.

    PubMed

    Wu, Qun; Xu, Yan

    2012-02-29

    Although Maotai flavor liquor is exclusive due to its soy sauce flavor, knowledge of its key compound and production mechanism is still scarce until now. To gain insight into the production mechanism of soy sauce flavor, a soy sauce flavor producing strain with high efficiency and heat-resistant capability was obtained, and the metabolic mechanism of the strain was investigated with the technique of microarray profiling. Because high temperature was a key factor for soy sauce flavor production, the global gene expression of this heat-resistant strain fermented at 55 °C was analyzed. Except for the responsive increase of heat shock proteins, which maintained cell survival during heat stress, biosynthesis of cysteine was also up-regulated. In addition, some metabolites were significantly increased when cysteine was added to the fermentation medium, such as 2,3-butanediol, 3-hydroxy-2-butanone, and tetramethylpyrazine, which were important flavor compounds in soy sauce flavor liquor and might be related with soy sauce flavor. The results indicated that cysteine might play an important role in the formation of soy sauce flavor compound, and it might act as an indirect precursor or stimulator of soy sauce flavor formation. This was the first use of the microarray profiling tool to investigate the fermentative strains for Chinese traditional liquor, which would allow a deeper insight into the mechanism of the formation of soy sauce flavor compound.

  20. Performance of a Heating Block System Designed for Studying the Heat Resistance of Bacteria in Foods

    NASA Astrophysics Data System (ADS)

    Kou, Xiao-Xi; Li, Rui; Hou, Li-Xia; Huang, Zhi; Ling, Bo; Wang, Shao-Jin

    2016-07-01

    Knowledge of bacteria’s heat resistance is essential for developing effective thermal treatments. Choosing an appropriate test method is important to accurately determine bacteria’s heat resistances. Although being a major factor to influence the thermo-tolerance of bacteria, the heating rate in samples cannot be controlled in water or oil bath methods due to main dependence on sample’s thermal properties. A heating block system (HBS) was designed to regulate the heating rates in liquid, semi-solid and solid foods using a temperature controller. Distilled water, apple juice, mashed potato, almond powder and beef were selected to evaluate the HBS’s performance by experiment and computer simulation. The results showed that the heating rates of 1, 5 and 10 °C/min with final set-point temperatures and holding times could be easily and precisely achieved in five selected food materials. A good agreement in sample central temperature profiles was obtained under various heating rates between experiment and simulation. The experimental and simulated results showed that the HBS could provide a sufficiently uniform heating environment in food samples. The effect of heating rate on bacterial thermal resistance was evaluated with the HBS. The system may hold potential applications for rapid and accurate assessments of bacteria’s thermo-tolerances.

  1. Performance of a Heating Block System Designed for Studying the Heat Resistance of Bacteria in Foods.

    PubMed

    Kou, Xiao-Xi; Li, Rui; Hou, Li-Xia; Huang, Zhi; Ling, Bo; Wang, Shao-Jin

    2016-07-28

    Knowledge of bacteria's heat resistance is essential for developing effective thermal treatments. Choosing an appropriate test method is important to accurately determine bacteria's heat resistances. Although being a major factor to influence the thermo-tolerance of bacteria, the heating rate in samples cannot be controlled in water or oil bath methods due to main dependence on sample's thermal properties. A heating block system (HBS) was designed to regulate the heating rates in liquid, semi-solid and solid foods using a temperature controller. Distilled water, apple juice, mashed potato, almond powder and beef were selected to evaluate the HBS's performance by experiment and computer simulation. The results showed that the heating rates of 1, 5 and 10 °C/min with final set-point temperatures and holding times could be easily and precisely achieved in five selected food materials. A good agreement in sample central temperature profiles was obtained under various heating rates between experiment and simulation. The experimental and simulated results showed that the HBS could provide a sufficiently uniform heating environment in food samples. The effect of heating rate on bacterial thermal resistance was evaluated with the HBS. The system may hold potential applications for rapid and accurate assessments of bacteria's thermo-tolerances.

  2. Heat-resistant organic molecular layer as a joint interface for metal reduction on plastics surfaces

    NASA Astrophysics Data System (ADS)

    Sang, Jing; Aisawa, Sumio; Hirahara, Hidetoshi; Kudo, Takahiro; Mori, Kunio

    2016-04-01

    Heat-resistant organic molecular layers have been fabricated by triazine-based silane coupling agent for metal reduction on plastic surfaces using adsorption method. These molecular layers were used as an interfacial layer between polyamide (PA6) and metal solution to reduce Ag+ ion to Ag0. The interfacial behaviors of triazine molecular layer at the interfaces between PA6 and Ag solution were investigated using quartz crystal microbalance (QCM). The kinetics of molecular adsorption on PA6 was investigated by using triazine-based silane coupling agent solutions at different pH and concentration. X-ray photoelectron spectroscopy (XPS), atomic force microscope (AFM), and local nano thermal analysis were employed to characterize the surfaces and interfaces. The nano thermal analysis results show that molecular layers of triazine-based silane coupling agent greatly improved heat resistance of PA6 resin from 170 °C up to 230 °C. This research developed an in-depth insight for molecular behaviors of triazine-based silane coupling agent at the PA6 and Ag solution interfaces and should be of significant value for interfacial research between plastics and metal solution in plating industry.

  3. Properties and microstructures for dual alloy combinations of three superalloys with alloy 901

    NASA Technical Reports Server (NTRS)

    Harf, F. H.

    1985-01-01

    Dual alloy combinations have potential for use in aircraft engine components such as turbine disks where a wide range of stress and temperature regimes exists during operation. Such alloy combinations may directly result in the conservation of elements which are costly or not available domestically. Preferably, a uniform heat treatment yielding good properties for both alloys should be used. Dual alloy combinations of iron rich Alloy 901 with nickel base superalloys Rene 95, Astroloy, or MERL 76 were not isostatically pressed from prealloyed powders. Individual alloys, alloy mixtures, and layered alloy combinations were given the heat treatments specified for their use in turbine disks or appropriate for Alloy 901. Selected specimens were overaged for 1500 hr at 650 C. Metallographic examinations revealed the absence of phases not originally present in either alloy of a combination. Mechanical tests showed adequate properties in combinations of Rene 95 or Astroloy with Alloy 901 when given the Alloy 901 heat treatment. Combinations with MERL 76 had better properties when given the MERL 76 heat treatment. The results indicate that these combinations are promising candidates for use in turbine disks.

  4. Resistance of a directionally solidified gamma/gamma prime-delta eutectic alloy to recrystallization. [Ni-base alloy

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.; Scheuermann, C. M.; Andrews, C. W.

    1976-01-01

    A lamellar nickel-base directionally-solidified eutectic gamma/gamma prime-delta alloy has potential as an advanced gas turbine blade material. The microstructural stability of this alloy was investigated. Specimens were plastically deformed by uniform compression or Brinell indentation, then annealed between 750 and 1120 C. Microstructural changes observed after annealing included gamma prime coarsening, pinch-off and spheroidization of delta lamellae, and appearance of an unidentified blocky phase in surface layers. All but the first of these was localized in severely deformed regions, suggesting that microstructural instability may not be a serious problem in the use of this alloy.

  5. Alloy and structural optimization of a directionally solidified lamellar eutectic alloy

    NASA Technical Reports Server (NTRS)

    Sheffler, K. D.

    1976-01-01

    Mechanical property characterization tests of a directionally solidified Ni-20 percent Cb-2.5 percent Al-6 percent Cr cellular eutectic turbine blade alloy demonstrated excellent long time creep stability and indicated intermediate temperature transverse tensile ductility and shear strength to be somewhat low for turbine blade applications. Alloy and structural optimization significantly improves these off-axis properties with no loss of longitudinal creep strength or stability. The optimized alloy-structure combination is a carbon modified Ni-20.1 percent Cb-2.5 percent Al-6.0 percent Cr-0.06 percent C composition processed under conditions producing plane front solidification and a fully-lamellar microstructure. With current processing technology, this alloy exhibits a creep-rupture advantage of 39 C over the best available nickel base superalloy, directionally solidified MAR M200+ Hf. While improved by about 20 percent, shear strength of the optimized alloy remains well below typical superalloy values.

  6. Hall coefficient measurement for residual stress assessment in precipitation hardened IN718 nickel-base superalloy

    NASA Astrophysics Data System (ADS)

    Velicheti, Dheeraj; Nagy, Peter B.; Hassan, Waled

    2017-02-01

    We investigated the feasibility of residual stress assessment based on Hall coefficient measurements in precipitation hardened IN718 nickel-base superalloy. As a first step, we studied the influence of microstructural variations on the galvanomagnetic properties of IN718 nickel-base superalloy. We found that the Hall coefficient of IN718 increases from ≈ 8.0×10-11 m3/C in its fully annealed state of 15 HRC Rockwell hardness to ≈ 9.4×10-11 m3/C in its fully hardened state of 45 HRC. We also studied the influence of cold work, i.e., plastic deformation, at room temperature and found that cold work had negligible effect on the Hall coefficient of fully annealed IN718, but significantly reduced it in hardened states of the material. For example, measurements conducted on fully hardened IN718 specimens showed that the Hall coefficient decreased more or less linearly with cold work from its peak value of ≈ 9.4×10-11 m3/C in its intact state to ≈ 9.0×10-11 m3/C in its most deformed state of 22% plastic strain. We also studied the influence of applied stress and found that elastic strain significantly increases the Hall coefficient of IN718 regardless of the state of hardening. The relative sensitivity of the Hall coefficient to elastic strain was measured as a unitless gauge factor K that is defined as the ratio of the relative change of the Hall coefficient ΔRH/RH divided by the axial strain ɛ = σ/E, where σ is the applied uniaxial stress and E is the Young's modulus of the material. We determined that the galvanomagnetic gauge factor of IN718 is κ ≈ 2.6 - 2.9 depending on the hardness level. Besides the fairly high value of the gauge factor, it is important that it is positive, which means that compressive stress in surface-treated components decreases the Hall coefficient in a similar way as plastic deformation does, therefore the unfortunate cancellation that occurs in fully hardened IN718 in the case of electric conductivity measurements will not

  7. Microstructure and stress rupture properties of polycrystal and directionally solidified castings of nickel-based superalloys

    NASA Astrophysics Data System (ADS)

    Wu, Bao-ping; Li, Lin-han; Wu, Jian-tao; Wang, Zhen; Wang, Yan-bin; Chen, Xing-fu; Dong, Jian-xin; Li, Jun-tao

    2014-01-01

    A new directionally solidified Ni-based superalloy DZ24, which is a modification of K24 alloy without rare and expensive elemental additions, such as Ta and Hf, was studied in this paper. The microstructure and stress rupture properties of conventionally cast and directionally solidified superalloys were comparatively analyzed. It is indicated that the microstructure of K24 alloy is composed of γ, γ', γ/γ' eutectics and MC carbides. Compared with the microstructure of K24 polycrystalline alloy, γ/γ' eutectic completely dissolves into the γ matrix, the fine and regular γ' phase reprecipitates, and MC carbides decompose to M6C/M23C6 carbides after heat treatment in DZ24 alloy. The rupture life of DZ24 alloy is two times longer than that of K24 alloy. The more homogeneous the size of γ' precipitate, the longer the rupture life. The coarsening and rafting behaviors of γ' precipitates are observed in DZ24 alloy after the stress-rupture test.

  8. Creep and residual mechanical properties of cast superalloys and oxide dispersion strengthened alloys

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.

    1981-01-01

    Tensile, stress-rupture, creep, and residual tensile properties after creep testing were determined for two typical cast superalloys and four advanced oxide dispersion strengthened (ODS) alloys. The superalloys examined included the nickel-base alloy B-1900 and the cobalt-base alloy MAR-M509. The nickel-base ODS MA-757 (Ni-16CR-4Al-0.6Y2O3 and the iron-base ODS alloy MA-956 (Fe-20Cr-5Al-0.8Y2O3) were extensively studied, while limited testing was conducted on the ODS nickel-base alloys STCA (Ni-16Cr-4.5Al-2Y2O3) with a without Ta and YD-NiCrAl (Ni-16Cr-5Al-2Y2O3). Elevated temperature testing was conducted from 114 to 1477 K except for STCA and YD-NiCrAl alloys, which were only tested at 1366 K. The residual tensile properties of B-1900 and MAR-M509 are not reduced by prior creep testing (strains at least up to 1 percent), while the room temperature tensile properties of ODS nickel-base alloys can be reduced by small amounts of prior creep strain (less than 0.5 percent). The iron-base ODS alloy MA-956 does not appear to be susceptible to creep degradation at least up to strains of about 0.25 percent. However, MA-956 exhibits unusual creep behavior which apparently involves crack nucleation and growth.

  9. Galling wear of cobalt-free hardfacing alloys. Final report

    SciTech Connect

    Vikstroem, J.

    1994-05-01

    Cobalt-base alloys have been used as hardfacing materials for nuclear power plant valves, turbines and pumps. In nuclear power plants cobalt is transported to reactor core region due to wear of valves and pumps; it is transmuted to Co{minus}60. Objective of this work was to find a cobalt-free hardfacing material that has better wear-resistance than the widely used cobalt-base alloy Stellite 6{sup TM} Six iron-base and four nickel-base alloys were compared to Stellite 6. The alloys were deposited on austenitic stainless steel by GTAW (Gas Tungsten Arc Welding), PTAW (Plasma Transferred Arc Welding), plasma spray fuse and laser processes. One alloy was in HIP (Hot Isostatic Pressed) condition. All alloys were tested for galling resistance in air at room temperature at applied stresses were 140, 275 and 415 MPa. Alloy microstructure and hardness values were post-test wear surfaces, were examined using a light and scanning electron microscopy, and microhardness measurements. Crack-free deposits can be manufactured from all of the alloys, and no problems were encountered during machining of the deposits. Self-mated galling resistance of Stellite 6 was comparable to galling resistance in earlier studies for this alloy. Self-mated iron-base Elmax, APM 2311, NOREM A, Nelsit, Everit 50 So alloys and Ni-/Fe-base alloy combination showed significantly better galling behaviour than Stellite 6, especially Elmax and APM 2311 alloys. Nickel-base Deloro alloys showed galling resistance inferior to Stellite 6. No correlation was observed between the microstructural characteristics and galling resistance. Further, the galling resistance is not related to the hardness of the deposit.

  10. High-pressure synthesis and physical properties of new iron (nickel)-based superconductors

    NASA Astrophysics Data System (ADS)

    Shirage, P. M.; Miyazawa, K.; Ishikado, M.; Kihou, K.; Lee, C. H.; Takeshita, N.; Matsuhata, H.; Kumai, R.; Tomioka, Y.; Ito, T.; Kito, H.; Eisaki, H.; Shamoto, S.; Iyo, A.

    2009-05-01

    We have utilized a high-pressure (HP) technique to synthesize a series of newly-discovered iron (nickel)-based superconductors. For the LnFeAsO-based superconductors ( Ln = lanthanide), we show that the introduction of oxygen (O)-deficiency in the LnO layers, which is achievable only through HP process, is an effective way to dope electron carriers into the system, which results in yielding the superconducting transition temperature ( T c) comparable with those for F-substituted counterpart. The effect of O-deficiency, variation of Ln ions, and the external pressure on T c are examined. All the experimental data indicate strong correlation between the crystal structure and the superconductivity of the oxypnictide superconductors. Upper critical field measurement on single crystalline sample of PrFeAsO 1-y shows the superconducting anisotropy of 5, which is smaller than cuprates. We also demonstrate that HP technique is applicable for the so-called ‘122’ systems, by showing the results on polycrystalline (Ca, Na)Fe 2As 2, (Ba, K)Fe 2As 2, as well as single crystal BaNi 2P 2 samples.

  11. Microbeam synchrotron radiation diffraction study of a monocrystalline nickel-base turbine blade after service

    SciTech Connect

    Biermann, H.; Grossmann, B.V.; Mechsner, S.

    1997-11-01

    In turbine blades subjected to service, the hot regions near the leading and trailing edges are subjected to temperatures up to 1,100 C, whereas the regions near the cooling channels are subjected to temperatures of about 800 C. These temperature gradients cause strong inhomogeneities in the local thermal and mechanical loads. In the present paper a monocrystalline turbine blade of the nickel-base superalloy CMSX-6 with an orientation near [001] from a developmental turbine was investigated with high lateral resolution using a Bragg-Fresnel focusing optics in combination with synchrotron radiation at the European Synchrotron Radiation Facility (ESRF) in Grenoble. The blade had been exposed to service in so-called accelerated mission tests for several hundred hours in two test turbines. In the bulk of the material, a {gamma}/{gamma}{prime} raft structure perpendicular to the [001]-direction is observed. At the surface, the protective aluminide coating is visible. Between these two regions, a {gamma}{prime}-enriched zone exists.

  12. Laser micro-hole drilling in thermal barrier coated nickel based superalloy

    NASA Astrophysics Data System (ADS)

    Gupta, Umashanker; Nath, A. K.; Bandyopadhyay, P. P.

    2016-09-01

    This investigation deals with laser drilling of micro holes in yttria stabilised zirconia coated nickel based superalloy using a power modulated fiber laser. The parameters taken into account are assist gas pressure, modulation frequency, pulse on time and hole inclination angle. These parameters affect the important geometrical characteristics of holes, e.g., hole diameter, hole wall smoothness, taper angle and recast layer thickness. It has been found that the assist gas pressure has a significant effect on hole entry and exit diameter, taper angle and hole wall smoothness. It has also been observed less number of pulses of higher energy produces a hole with smaller entry and exit diameter, smaller taper angle, smoother hole wall and a thin stretched recast layer (∼ 15μm). The minimum achieved hole entrance diameter, exit diameter and taper was 342 μm, 200 μm and 3.54° respectively. Off normal drilling produces a hole with elliptical entrance. The eccentricity of such holes increases with inclination angle. Thick recast layers are produced at high inclination angles.

  13. Successful Surface Treatments for Reducing Instabilities in Advanced Nickel-base Superalloys for Turbine Blades

    NASA Technical Reports Server (NTRS)

    Locci, Ivan E.; MacKay, Rebecca A.; Garg, Anita; Ritzert, Frank J.

    2004-01-01

    An optimized carburization treatment has been developed to mitigate instabilities that form in the microstructures of advanced turbine airfoil materials. Current turbine airfoils consist of a single crystal superalloy base that provides the mechanical performance of the airfoil, a thermal barrier coating (TBC) that reduces the temperature of the base superalloy, and a bondcoat between the superalloy and the TBC, that improves the oxidation and corrosion resistance of the base superalloy and the spallation resistance of the TBC. Advanced nickel-base superalloys containing high levels of refractory metals have been observed to develop an instability called secondary reaction zone (SRZ), which can form beneath diffusion aluminide bondcoats. This instability between the superalloy and the bondcoat has the potential of reducing the mechanical properties of thin-wall turbine airfoils. Controlled gas carburization treatments combined with a prior stress relief heat treatment and adequate surface preparation have been utilized effectively to minimize the formation of SRZ. These additional processing steps are employed before the aluminide bondcoat is deposited and are believed to change the local chemistry and local stresses of the surface of the superalloy. This paper presents the detailed processing steps used to reduce SRZ between platinum aluminide bondcoats and advanced single crystal superalloys.

  14. Temperature dependence of the structural order in the {gamma}{prime} phase of nickel base superalloy

    SciTech Connect

    Royer, A.; Bastie, P.; Veron, M.

    1999-03-19

    Single crystal nickel base superalloys are used for the high-temperature parts of aircraft engines like turbine blades. Their good mechanical properties at high temperature are related to the precipitation of an ordered {gamma}{prime} phase which induces a structural hardening of the material. The {gamma}{prime} phase has an ordered L1{sub 2} structure while the {gamma} matrix is disordered and has a FCC structure. The volume fraction of f{gamma}{prime} of the {gamma}{prime} phase evolves with the temperature and a complete solutionizing occurs above 1,280 C in the AM1 superalloy. The {gamma}{prime} phase of Ni based superalloys is usually analyzed through its prototype Ni{sub 3}Al. As the Ni{sub 3}Al structure remains totally ordered up to temperature very close to the melting point, it is commonly assumed in superalloys that the {gamma}{prime} phase precipitates are fully ordered up to their solutionizing and that the volume fraction of the precipitates is equivalent to the volume fraction of the ordered phase. However, in superalloys, it is difficult to separate experimentally the effects related to the solutionizing of the precipitates from those due to a possible partial disordering of the {gamma}{prime} phase and this assumption has not been verified yet. The aim of this paper is to study the structural order in the {gamma}{prime} phase of a superalloy.

  15. Atomic-scale APFIM and TEM investigation of grain boundary microchemistry in Astroloy nickel base superalloys

    SciTech Connect

    Blavette, D.; Duval, P.; Letellier, L.; Guttmann, M. |

    1996-12-01

    Electron microscopy and atom-probes techniques, including 3D (three-dimensional) atom-probe, were applied to the investigation of grain-boundary (GB) microchemistry and interfacial segregation phenomena in nickel base superalloys, Astroloy. Diffraction patterns and EDX microanalyses exhibit the presence of intergranular M{sub 23}C{sub 6} chromium enriched carbides as well as intragranular TiC precipitates. Complex phases containing Zr, C and S were also observed. Three-dimensional images as provided by the tomographic atom-probe revealed the presence of a strong segregation of both boron and molybdenum at grain boundaries. Considerable chromium enrichment at {gamma}{prime}{minus}{gamma}{prime} grain boundaries and slight carbon segregation to GBs, whatever their chemical nature, were also detected. All these segregants are distributed in a continuous manner along the boundary over a width close to 0.5 nm. Experiments show that segregation occurs during cooling and more probably between 1,200 and 800 C. Boron, chromium and molybdenum GB enrichments are thought to be mainly controlled by an equilibrium segregation process. No segregation of zirconium was detected.

  16. Studies on the hot corrosion of a nickel-base superalloy, Udimet 700

    NASA Technical Reports Server (NTRS)

    Misra, A. K.

    1984-01-01

    The hot corrosion of a nickel-base superalloy, Udimet 700, was studied in the temperature range of 884 to 965 C and with different amounts of Na2SO4. Two different modes of degradation were identified: (1) formation of Na2MoO4 - MoO3 melt and fluxing by this melt, and (2) formation of large interconnected sulfides. The dissolution of Cr2O3, TiO2 in the Na2SO4 melt does not play a significant role in the overall corrosion process. The conditions for the formation of massive interconnected sulfides were identified and a mechanism of degradation due to sulfide formation is described. The formation of Ns2MoO4 - MoO3 melt requires an induction period and various physiochemical processes during the induction period were identified. The factors affecting the length of the induction period were also examined. The melt penetration through the oxide appears to be the prime mode of degradation whether the degradation is due to the formation of sulfides or the formation of the Na2MoO4 - MoO3 melt.

  17. Solution and Aging of MAR-M246 Nickel-Based Superalloy

    NASA Astrophysics Data System (ADS)

    Baldan, Renato; da Silva, Antonio Augusto Araújo Pinto; Nunes, Carlos Angelo; Couto, Antonio Augusto; Gabriel, Sinara Borborema; Alkmin, Luciano Braga

    2017-02-01

    Solution and aging heat-treatments play a key role for the application of the superalloys. The aim of this work is to evaluate the microstructure of the MAR-M246 nickel-based superalloy solutioned at 1200 and 1250 °C for 330 min and aged at 780, 880 and 980 °C for 5, 20 and 80 h. The γ' solvus, solidus and liquidus temperatures were calculated with the aid of the JMatPro software (Ni database). The as-cast and heat-treated samples were characterized by SEM/EDS and SEM-FEG. The γ' size precipitated in the aged samples was measured and compared with JMatPro simulations. The results have shown that the sample solutioned at 1250 °C for 330 min showed a very homogeneous γ matrix with carbides and cubic γ' precipitates uniformly distributed. The mean γ' size of aged samples at 780 and 880 °C for 5, 20 and 80 h did not present significant differences when compared to the solutioned sample. However, a significant increasing in the γ' particles was observed at 980 °C, evidenced by the large mean size of these particles after 80 h of aging heat-treatment.

  18. Carbon deposition thresholds on nickel-based solid oxide fuel cell anodes I. Fuel utilization

    NASA Astrophysics Data System (ADS)

    Kuhn, J.; Kesler, O.

    2015-03-01

    In the first of a two part publication, the effect of fuel utilization (Uf) on carbon deposition rates in solid oxide fuel cell nickel-based anodes was studied. Representative 5-component CH4 reformate compositions (CH4, H2, CO, H2O, & CO2) were selected graphically by plotting the solutions to a system of mass-balance constraint equations. The centroid of the solution space was chosen to represent a typical anode gas mixture for each nominal Uf value. Selected 5-component and 3-component gas mixtures were then delivered to anode-supported cells for 10 h, followed by determination of the resulting deposited carbon mass. The empirical carbon deposition thresholds were affected by atomic carbon (C), hydrogen (H), and oxygen (O) fractions of the delivered gas mixtures and temperature. It was also found that CH4-rich gas mixtures caused irreversible damage, whereas atomically equivalent CO-rich compositions did not. The coking threshold predicted by thermodynamic equilibrium calculations employing graphite for the solid carbon phase agreed well with empirical thresholds at 700 °C (Uf ≈ 32%); however, at 600 °C, poor agreement was observed with the empirical threshold of ˜36%. Finally, cell operating temperatures correlated well with the difference in enthalpy between the supplied anode gas mixtures and their resulting thermodynamic equilibrium gas mixtures.

  19. Modelling of recovery controlled creep in nickel-base superalloy single crystals

    SciTech Connect

    Svoboda, J.; Lukas, P.

    1997-01-01

    A model of the kinetics of recovery controlled creep in {l_angle}001{r_angle} oriented nickel-base superalloy single crystals has been developed. Two basic deformation mechanisms have been considered, namely (1) deformation of {gamma} channels by slip in discrete slip systems connected with the generation of dislocations and their deposition at the {gamma}/{gamma}{prime} interfaces; and (2) dynamic recovery of the dislocation structure due to non-conservative motion (a combination of slip and climb) of dislocations along the {gamma}/{gamma}{prime} interfaces and their annihilation. The climb of dislocations is conditioned by the diffusive transport of vacancies generated and annihilated at the climbing dislocations. In the steady-state creep the rate of the slip deformation in all the {gamma} channels is in equilibrium with the recovery induced diffusional deformation. The model predicts realistic values of the steady-state creep rates and their dependence on the applied stress, as well as the strains corresponding to the end of the primary creep stage, dislocation densities at the {gamma}/{gamma}{prime} interfaces and resolved shear stresses both in the {gamma} channels and in the {gamma}{prime} particles.

  20. High cycle fatigue and fracture behaviour of a hot isostatically pressed nickel-based superalloy

    NASA Astrophysics Data System (ADS)

    Qiu, Chunlei; Wu, Xinhua

    2014-01-01

    Powder of a nickel-based superalloy, RR1000, has been hot isostatically pressed (HIPped) at a supersolvus temperature and post-HIP heat treated to produce different microstructures. Microstructures were investigated using a scanning electron microscope together with an energy dispersive X-ray spectrometer and a wave-length dispersive X-ray spectrometer. High cycle four-point bending fatigue and tension-tension fatigue tests have been performed on the fabricated samples. It was found that HIPped and aged samples showed the best four-point bending fatigue limit while HIPped and solution-treated and aged samples had the lowest fatigue limit. The four-point bending fatigue crack initiations all occurred from the sample surfaces either at the sites of inclusion clusters or by cleavage through large grains on the surfaces. The tension-tension fatigue crack initiation occurred mainly due to large hafnia inclusion clusters, with lower fatigue lives for samples where inclusions were closer to the surface. Crack initiation at the compact Al2O3 inclusion cluster led to a much higher fatigue life than found when cracks were initiated by large hafnia inclusion clusters. The tension-tension fatigue limits were shown to decrease with increased testing temperature (from room temperature to 700 °C).

  1. Formation of an Intermediate Layer Between Grains in Nickel-Based Superalloy Turbine Blades

    NASA Astrophysics Data System (ADS)

    Kim, KeeHyun; Withey, Paul

    2017-03-01

    The boundary region formed on the surface of nickel-based single-crystal turbine blades was investigated by high-resolution microscopy observation. There was a distinguishable intermediate layer with the size of about 2 to 5 μm between the matrix and surface defect grains such as stray grains, multiple grains, freckle grains, and even low-angle grain boundaries which were formed during the solidification of turbine blades. The intermediate layer was composed of many elongated γ' as well as γ phases. In addition, only one side of the intermediate layer was coherent to the matrix grain or defect grain due to good orientation match. At the coherent interface, the γ' (as well as γ) phase started to extend from the parent grain and coincidently, rhenium-rich particles were detected. Furthermore, the particles existed within both elongated gamma prime and gamma phases, and even at their boundary. Based on experimental observations, the formation mechanism of this intermediate layer was discussed.

  2. Femtosecond laser ablation characteristics of nickel-based superalloy C263

    NASA Astrophysics Data System (ADS)

    Semaltianos, N. G.; Perrie, W.; French, P.; Sharp, M.; Dearden, G.; Logothetidis, S.; Watkins, K. G.

    2009-03-01

    Femtosecond laser (180 fs, 775 nm, 1 kHz) ablation characteristics of the nickel-based superalloy C263 are investigated. The single pulse ablation threshold is measured to be 0.26±0.03 J/cm2 and the incubation parameter ξ=0.72±0.03 by also measuring the dependence of ablation threshold on the number of laser pulses. The ablation rate exhibits two logarithmic dependencies on fluence corresponding to ablation determined by the optical penetration depth at fluences below ˜5 J/cm2 (for single pulse) and by the electron thermal diffusion length above that fluence. The central surface morphology of ablated craters (dimples) with laser fluence and number of laser pulses shows the development of several kinds of periodic structures (ripples) with different periodicities as well as the formation of resolidified material and holes at the centre of the ablated crater at high fluences. The debris produced during ablation consists of crystalline C263 oxidized nanoparticles with diameters of ˜2-20 nm (for F=9.6 J/cm2). The mechanisms involved in femtosecond laser microprocessing of the superalloy C263 as well as in the synthesis of C263 nanoparticles are elucidated and discussed in terms of the properties of the material.

  3. Heat resistance of histamine-producing bacteria in irradiated tuna loins.

    PubMed

    Enache, Elena; Kataoka, Ai; Black, D Glenn; Weddig, Lisa; Hayman, Melinda; Bjornsdottir-Butler, Kristin

    2013-09-01

    Consumption of foods high in biogenic amines leads to an illness known as histamine, or scombrotoxin, poisoning. The illness is commonly associated with consumption of fish with high levels of histamine ( $ 500 ppm). The objective of this study was to determine and compare the heat resistance of five histamine-producing bacteria in irradiated albacore tuna loins. Heat-resistance parameters (D- and z-values) were determined for Morganella morganii, Raoultella planticola, Hafnia alvei, and Enterobacter aerogenes. D- or z-values were not determined for Photobacterium damselae, which was the most heat-sensitive organism in this study. P. damselae declined > 5.9 log CFU/g after a heat treatment of 50°C for 10 min, 54°C for 3 min, and 56°C for 0.5 min. M. morganii was the most heat-resistant histamine-producing bacteria in albacore tuna loins, followed by E. aerogenes, H. alvei, and R. planticola. M. morganii and E. aerogenes had the highest D(50°C), 49.7 ± 17.57 and 51.8 ± 17.38 min, respectively. In addition, M. morganii had the highest D-values for all other temperatures (54, 56, and 58°C) tested. D- and zvalues were also determined for M. morganii in skipjack tuna. While no significant (P > 0.05) difference was observed between D(54°C) and D(56°C) of M. morganii in either albacore or skipjack tuna, the D(58°C) (0.4 ± 0.17 min) was significantly lower (P < 0.05) in skipjack than in albacore (0.9 ± 0.24 min). The z-values for all organisms tested were in the range of 3.2 to 3.8°C. This study suggests that heat treatment designed to control M. morganii in tuna loins is sufficient for controlling histamine-producing bacteria in canned-tuna processing environments.

  4. Poly(m-phenylene isophthalamide) separator for improving the heat resistance and power density of lithium-ion batteries

    NASA Astrophysics Data System (ADS)

    Zhang, Hong; Zhang, Yin; Xu, Tiange; John, Angelin Ebanezar; Li, Yang; Li, Weishan; Zhu, Baoku

    2016-10-01

    A microporous poly(m-phenylene isophthalamide) (PMIA) separator with high safety (high-heat resistance and self extinguishing), high porosity and excellent liquid electrolyte wettability was prepared by the traditional nonsolvent introduced phase separation process. Due to the high-heat resistance of PMIA material, the as-prepared separator exhibited a negligible thermal shrank ratio at 160 °C for 1 h. Meanwhile, benefiting from its high porosity and excellent wettability in liquid electrolyte, the liquid electrolyte uptake and the ionic conductivity of the separator were higher than that of the commercial PP-based separators. Furthermore, the cell assembled with this separator showed better cycling performance and superior rate capacity compared to those with PP-based separators. These results suggested that the PMIA separator is very attractive for high-heat resistance and high-power density lithium-ion batteries.

  5. Guidelines for experimental design protocol and validation procedure for the measurement of heat resistance of microorganisms in milk.

    PubMed

    Condron, Robin; Farrokh, Choreh; Jordan, Kieran; McClure, Peter; Ross, Tom; Cerf, Olivier

    2015-01-02

    Studies on the heat resistance of dairy pathogens are a vital part of assessing the safety of dairy products. However, harmonized methodology for the study of heat resistance of food pathogens is lacking, even though there is a need for such harmonized experimental design protocols and for harmonized validation procedures for heat treatment studies. Such an approach is of particular importance to allow international agreement on appropriate risk management of emerging potential hazards for human and animal health. This paper is working toward establishment of a harmonized protocol for the study of the heat resistance of pathogens, identifying critical issues for establishment of internationally agreed protocols, including a harmonized framework for reporting and interpretation of heat inactivation studies of potentially pathogenic microorganisms.

  6. Gamma Prime Morphology and Creep Properties of Nickel Based Superalloys With Platinum Group Metal Additions (Preprint)

    DTIC Science & Technology

    2008-04-01

    While ceramic thermal barrier coatings and intermetallic bond coats are employed with commercial superalloys to help mitigate high temperature...either as bond coats or as bulk superalloys in applications where oxidation resistance is critical. Mechanical properties of γ - γ...modified bond coats . Comparison of the PGM alloys studied here to commercial superalloys shows that the PGM alloys do not possess the same degree of

  7. The Effect of Forging Variables on the Supersolvus Heat-Treatment Response of Powder-Metallurgy Nickel-Base Superalloys

    DTIC Science & Technology

    2014-12-01

    The Minerals, Metals & Materials Society and ASM International AIR FORCE RESEARCH LABORATORY MATERIALS AND MANUFACTURING DIRECTORATE WRIGHT-PATTERSON...2014 The Minerals, Metals & Materials Society and ASM International. The U.S. Government is joint author of the work and has the right to use...Minerals, Metals & Materials Society and ASM International 2014 I. INTRODUCTION NICKEL-BASE superalloys are widely used for high-temperature, rotating

  8. Mechanisms Related to Different Generations of gamma’ Precipitation During Continuous Cooling of a Nickel Base Superalloy

    DTIC Science & Technology

    2012-04-01

    during continuous cooling of a nickel base superalloy A.R.P. Singh a , S. Nag a , S. Chattopadhyay b ,c, Y. Ren f, J. Tiley d, G.B. Viswanathan d, H.L...ABSTRACT: SAR 18. NUMBER OF PAGES 18 19a. NAME OF RESPONSIBLE PERSON (Monitor) Jaimie Tiley a . REPORT Unclassified b . ABSTRACT...superlattice, and ( b ) (111) fundamental reflections arising from both c and c0 phases as a function of temperature during slow continuous cooling of Rene

  9. Microstructure and mechanical properties of hip-consolidated Rene 95 powders. [hot-isostatic pressed nickel-based powder metal

    NASA Technical Reports Server (NTRS)

    Shimanuki, Y.; Nishino, Y.; Masui, M.; Doi, H.

    1980-01-01

    The effects of heat-treatments on the microstructure of P/M Rene 95 (a nickel-based powder metal), consolidated by the hot-isostatic pressing (HIP), were examined. The microstructure of as-HIP'd specimen was characterized by highly serrated grain boundaries. Mechanical tests and microstructural observations reveal that the serrated grain boundaries improved ductility at both room and elevated temperatures by retarding crack propagation along grain boundaries.

  10. Burner rig alkali salt corrosion of several high temperature alloys

    NASA Technical Reports Server (NTRS)

    Deadmore, D. L.; Lowell, C. E.

    1977-01-01

    The hot corrosion of five alloys was studied in cyclic tests in a Mach 0.3 burner rig into whose combustion chamber various aqueous salt solutions were injected. Three nickel-based alloys, a cobalt-base alloy, and an iron-base alloy were studied at temperatures of 700, 800, 900, and 1000 C with various salt concentrations and compositions. The relative resistance of the alloys to hot corrosion attack was found to vary with temperature and both concentration and composition of the injected salt solution. Results indicate that the corrosion of these alloys is a function of both the presence of salt condensed as a liquid on the surface and of the composition of the gas phases present.

  11. Practical handbook of stainless steels and nickel alloys

    SciTech Connect

    Lamb, S.

    1999-07-01

    This new handbook is an up-to-date technical guide to the grades, properties, fabrication characteristics, and applications of stainless steels and nickel alloys. The individual chapters were written by industry experts and focus on the key properties and alloy characteristics important in material selection and specification as well as the practical factors that influence the development and application of these materials. The contents include: alloy grades and their welding and fabrication characteristics and their application; monel metal; iron-based and nickel-based alloys; ferritic, austenitic, superaustenitic, and martensitic stainless steels; hastelloys; alloys 20, G, and 825; AOD and new refining technology; duplex stainless steels; 6-Mo alloys; corrosion-resistant castings; specification cross-reference tables; trade names; hardness conversions; list of common abbreviations.

  12. Burner rig alkali salt corrosion of several high temperature alloys

    NASA Technical Reports Server (NTRS)

    Deadmore, D.; Lowell, C.

    1977-01-01

    The hot corrosion of five alloys was studied in cyclic tests in a Mach 0.3 burner rig into whose combustion chamber various aqueous salt solutions were injected. Three nickel-base alloys (IN-792, IN-738, and IN-100), a cobalt-base alloy (MM-509), and an iron-base alloy (304 stainless steel) were studied at temperatures of 700, 800, 900, and 1000 C with various salt concentrations and compositions. The relative resistance of the alloys to hot corrosion attack was found to vary with temperature and with both the concentration and composition of the injected salt solution. Results indicate that the corrosion of these alloys is a function of both the presence of salt condensed as a liquid on the surface and of the composition of the gas phases present.

  13. Liquid Inclusions in Heat-Resistant Steel Containing Rare Earth Elements

    NASA Astrophysics Data System (ADS)

    Li, Yandong; Liu, Chengjun; Zhang, Tongsheng; Jiang, Maofa; Peng, Cheng

    2017-04-01

    Abundant thermodynamic data of pure substances were incorporated in the coupled thermodynamic model of inclusion precipitation and solute micro-segregation during the solidification of heat-resistant steel containing rare earth elements. The liquid inclusions Ce2 x Al2 y Si1- x-y O z (0 < x < 1, 0 < y < x and z = 1 - x - y) were first introduced to ensure the model more accurately. And the computational method for generation Gibbs free energy of liquid inclusions in molten steel was given. The accuracy of accomplished model was validated through plant trials, lab-scale experiments, and the data published in the literature. The comparisons of results calculated by FactSage with the model were also discussed. Finally, the stable area of liquid inclusions was predicted and the liquid inclusions with larger size were found in the preliminary experiments.

  14. Heat-resistant fiber and/or fire retardant synthetic fiber

    SciTech Connect

    Sakurada, I.; Kaji, K.; Okada, T.

    1984-08-21

    A heat resistant and/or fire retardant synthetic fiber is obtained by a process comprising immersing a polyethylene fiber into a solution of acrylic acid or impregnating a polyethylene fiber with a solution of acrylic acid and irradiating the polyethylene fiber with an ionizing radiation to graft polymerize the polyethylene fiber with at least 15%, based on the weight of the polyethylene fiber, of acrylic acid, or a process comprising irradiating a polyethylene fiber with an ionizing radiation and then immersing the polyethylene fiber into a solution of acrylic acid or impregnating the polyethylene fiber with a solution of acrylic acid to graft polymerize the polyethylene fiber with at least 15%, based on the weight of the polyethylene fiber, of acrylic acid.

  15. Dry-heat resistance of Bacillus subtilis var. niger spores on mated surfaces.

    PubMed

    Simko, G J; Devlin, J D; Wardle, M D

    1971-10-01

    Bacillus subtilis var. niger spores were placed on the surfaces of test coupons manufactured from typical spacecraft materials (stainless steel, magnesium, titanium, and aluminum). These coupons were then juxtaposed at the inoculated surfaces and subjected to test pressures of 0, 1,000, 5,000, and 10,000 psi. Tests were conducted in ambient, nitrogen, and helium atmospheres. While under the test pressure condition, the spores were exposed to 125 C for intervals of 5, 10, 20, 50, or 80 min, with survivor data being subjected to a linear regression analysis that calculated decimal reduction times. Differences in the dry-heat resistance of the test organism resulting from pressure, atmosphere, and material were observed.

  16. Water soluble and heat resistant polymers by free radical polymerization of lactic acid-based monomers

    NASA Astrophysics Data System (ADS)

    Tanaka, Hitoshi; Kibayashi, Tatsuya; Niwa, Miki

    2013-08-01

    Tactic heat resistant polymer was prepared by free radical polymerization of lactic acid-based monomers, i.e. chiral 2-isopropyl-5-methylene-1,3-dioxolan-4-ones (1). The polymerization of 1 proceeded smoothly without ring-opening to give a polymer with high isotacticity (mm) of 29.7~100% and glass transition temperature (Tg) of 172~213°C. 1 also showed high reactivity in the copolymerization with styrene and methyl methacrylate, and the incorporation of 1 unit in the copolymer structure increased Tg of each polymer. In addition, hydrolysis of poly(1) produced a new type of water soluble poly(lactic acid), i.e. poly(α-hydroxy acrylate), and poly(α-hydroxy acrylate-co-divinyl benzene) hydrogel absorbed water as high as 1000 times of the original polymer weight.

  17. Scorpion Venom Heat-Resistant Peptide Protects Transgenic Caenorhabditis elegans from β-Amyloid Toxicity

    PubMed Central

    Zhang, Xiao-Gang; Wang, Xi; Zhou, Ting-Ting; Wu, Xue-Fei; Peng, Yan; Zhang, Wan-Qin; Li, Shao; Zhao, Jie

    2016-01-01

    Scorpion venom heat-resistant peptide (SVHRP) is a component purified from Buthus martensii Karsch scorpion venom. Our previous studies found SVHRP could enhance neurogenesis and inhibit microglia-mediated neuroinflammation in vivo. Here, we use the transgenic CL4176, CL2006, and CL2355 strains of Caenorhabditis elegans which express the human Aβ1-42 to investigate the effects and the possible mechanisms of SVHRP mediated protection against Aβ toxicity in vivo. The results showed that SVHRP-fed worms displayed remarkably decreased paralysis, less abundant toxic Aβ oligomers, reduced Aβ plaque deposition with respect to untreated animals. SVHRP also suppressed neuronal Aβ expression-induced defects in chemotaxis behavior and attenuated levels of ROS in the transgenic C. elegans. Taken together, these results suggest SVHRP could protect against Aβ-induced toxicity in C. elegans. Further studies need to be conducted in murine models and humans to analyze the effectiveness of the peptide. PMID:27507947

  18. Dry-heat resistance of selected psychrophiles. [Viking lander in spacecraft sterilization

    NASA Technical Reports Server (NTRS)

    Winans, L.; Pflug, I. J.; Foster, T. L.

    1977-01-01

    The dry-heat resistance characteristics of spores of psychrophilic organisms isolated from soil samples from the Viking spacecraft assembly areas at Cape Kennedy Space Flight Center, Cape Canaveral, Fla., were studied. Spore suspensions were produced, and dry-heat D values were determined for the microorganisms that demonstrated growth or survival under a simulated Martian environment. The dry-heat tests were carried out by using the planchet-boat-hot plate system at 110 and 125 C with an ambient relative humidity of 50% at 22 C. The spores evaluated had a relatively low resistance to dry heat. D (110 C) values ranged from 7.5 to 122 min, whereas the D (125 C) values ranged from less than 1.0 to 9.8 min.

  19. The Effects of Stress Triaxiality, Temperature and Strain Rate on the Fracture Characteristics of a Nickel-Base Superalloy

    NASA Astrophysics Data System (ADS)

    Wang, Jianjun; Guo, Weiguo; Guo, Jin; Wang, Ziang; Lu, Shengli

    2016-05-01

    In this work, to study the effects of stress triaxiality, temperature, and strain rate on the fracture behaviors of a single-crystal Nickel-base superalloy, a series of experiments over a temperature range of 293 to 1373 K, strain rate range of 0.001 to 4000/s, and stress triaxiality range of -0.6 to 1.1 are conducted. Anomalous peak of stress is noticed in the yield stress versus temperature curves, and strain rate effect on the anomalous peak of yield stress is analyzed. The anomalous peak shifts to higher temperature as the strain rate increases. Then the effects of stress triaxiality, temperature, and strain rate on its fracture behaviors, including strain to fracture, path of crack propagation, and fracture surface, are observed and analyzed. A valley of the fracture strain is formed in the fracture strain versus temperature curve over the selected temperature range. The micrograph of fracture surface is largely dependent on the temperature, stress triaxiality, and strain rate. Finally, the original Johnson-Cook (J-C) fracture criterion cannot describe the effect of stress triaxiality and temperature on the fracture behaviors of single-crystal Nickel-base superalloy. A modified J-C fracture criterion is developed, which takes the anomalous stress triaxiality and temperature effects on the fracture behaviors of single-crystal Nickel-base superalloy into account.

  20. Influence of Spore Moisture Content on the Dry-Heat Resistance of Bacillus subtilis var. niger

    PubMed Central

    Angelotti, Robert; Maryanski, James H.; Butler, Thomas F.; Peeler, James T.; Campbell, Jeptha E.

    1968-01-01

    The dry-heat resistance of Bacillus subtilis var. niger spores located in or on various materials was determined as D and z values in the range of 105 through 160 C. The systems tested included spores located on steel and paper strips, spores located between stainless-steel washers mated together under 150 inch-lb and 12 inch-lb of torque, and spores encapsulated in methylmethacrylate and epoxy plastics. D values for a given temperature varied with the test system. High D values were observed for the systems in which spores were encapsulated or under heavy torque, whereas lower D values were observed for the steel and paper strip systems and the lightly torqued system. Similar z values were obtained for the plastic and steel strip systems (zD = 21 C), but an unusually low z for spores on paper (zD = 12.9 C) and an unusually high z for spores on steel washers mated at 150 inch-lb of torque (zD = 32 C) were observed. The effect of spore moisture content on the D value of spores encapsulated in water-impermeable plastic was determined, and maximal resistance was observed for spores with a water activity (aw) of 0.2 to 0.4. Significantly decreased D values were observed for spores with moisture contents below aw 0.2 or above aw 0.4. The data indicate that the important factors to be considered when measuring the dry heat resistance of spores are (i) the initial moisture content of the spore, (ii) the rate of spore desiccation during heating, (iii) the water retention capacity of the material in or on which spores are located, and (iv) the relative humidity of the system at the test temperature. Images Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 Fig. 7 PMID:4968962

  1. Environmental Effects in Niobium Base Alloys and Other Selected Intermetallic Compounds

    DTIC Science & Technology

    1991-04-30

    anions as well as being highly stable. Thus the addition of Al to Ni, as in the case of aluminide coatings on nickel-base alloys , or Si to Mo, as in...For example, Ni-Al alloys form protective alumina scales more readily at high temperatures whereas y-TiAl forms alumina scales at low temperatures in... coatings on Ni-base alloys (1’, Fe-silicides €9), and Ni-silicides(" ) indicate similar behavior to that described above. 8 EFFECTS OF ALLOYING ELEMENTS

  2. Fretting of Nickel-Chromium-Aluminum Alloys at Temperatures to 816 C

    NASA Technical Reports Server (NTRS)

    Bill, R. C.

    1974-01-01

    A series of four nickel-based alloys containing 10 percent and 20 percent chromium in combination with 2 percent and 5 percent aluminum were fretted in dry air at temperatures to 816 C. At all temperatures, the alloys showed far less fretting wear than did high-purity nickel. This was attributed to the formation of protective oxide films on the alloys, the result of the selective oxidation of the alloy constituents. Increasing the aluminum concentration reduced fretting wear at all temperatures. Increasing the chromium concentration from 10 percent to 20 percent resulted in decreased fretting wear at 23 and 540 C, but increased fretting wear at 650 and 816 C.

  3. High temperature low cycle fatigue mechanisms for nickel base and a copper base alloy. M.S. Thesis Final Report

    NASA Technical Reports Server (NTRS)

    Shih, C. I.

    1982-01-01

    Damage mechanisms were studied in Rene' 95 and NARloy Z, using optical, scanning and transmission in microscopy. In necklace Rene' 95, crack initiation was mainly associated with cracking of surface MC carbides, except for hold time tests at higher strain ranges where initiation was associated more with a grain boundary mechanism. A mixed mode of propagation with a faceted fracture morphology was typical for all cycle characters. The dependence of life on maximum tensile stress can be demonstrated by the data falling onto three lines corresponding to the three tensile hold times, in the life against maximum tensile stress plot. In NARloy Z, crack initiation was always at the grain boundaries. The mode of crack propagation depended on the cycle character. The life decreased with decreasing strain rate and with tensile holds. In terms of damage mode, different life prediction laws may be applicable to different cycle characters.

  4. Studies into the Effects of Surface Roughness on Spatial Eddy-Current Data from Nickel-Based Engine Alloys

    NASA Astrophysics Data System (ADS)

    Johnson, M. J.; Nakagawa, N.; Wendt, S. E.; Hentscher, S. R.; Nelson, D. L.; Buhr, K. T.; Kilbugh, B. A.; Raithel, D. C.

    2005-04-01

    Eddy-current scans have been carried out on two Inconel-718 specimens following the application of various levels of shot peening and heat treatments. The conventional analysis of roughened or shot peened surfaces looks at multi-frequency impedance measurements and interprets the data as a change in conductivity or liftoff. An approach involving the statistical analysis of scanned eddy-current impedance data is suggested as an alternative that may provide a more sensitive way of determining the treatment history of a component. It is possible that an analysis of these statistical distributions in spatial eddy-current data could be used to determine the level of remaining residual stress in engine components.

  5. Vacuum Levels Needed to Simulate Internal Fatigue Crack Growth in Titanium Alloys and Nickel-Base Superalloys Thermaodynamic Conditioners (Preprint)

    DTIC Science & Technology

    2012-08-01

    pressure reduction from 10 Pa to 1 Pa, which was attributed to the enhanced plasticity leading to crack tip blunting at air pressures ≤ 1 Pa...feasible. From these considerations, it is expected that there is a lower level of reverse slip at the crack - tip during unloading portion of a fatigue...sustained-load tests at elevated temperatures of Ni-base superalloys is reported to occur by stress-assisted diffusion of oxygen ahead of crack - tip , and

  6. Erosive Wear Behavior of Nickel-Based High Alloy White Cast Iron Under Mining Conditions Using Orthogonal Array

    NASA Astrophysics Data System (ADS)

    Yoganandh, J.; Natarajan, S.; Babu, S. P. Kumaresh

    2013-09-01

    Nihard Grade-4, a nickel-bearing cast iron widely used in slurry pumps and hydrodynamic components, is evaluated for its erosive wear response under mining conditions using a statistical approach. Experiments were conducted by varying the factors namely velocity, slurry concentration, angle of impingement, and pH in three levels, using L9 orthogonal array. Analysis of variance was used to rank the factors influencing erosive wear. The results indicate that velocity is the most influencing factor followed by the angle of impingement, slurry concentration, and pH. Interaction effects of velocity, slurry concentration, angle of impingement, and pH on erosion rate have been discussed. Wear morphology was also studied using SEM characterization technique. At lower angle (30°) of impingement, the erosion of material is by micro fracture and shallow ploughing with the plastic deformation of the ductile austenitic matrix. At the normal angle (90°) of impingement, the material loss from the surface is found because of deep indentation, forming protruded lips which are removed by means of repeated impact of the erodent.

  7. Biocorrosion investigation of two shape memory nickel based alloys: Ni-Mn-Ga and thin film NiTi.

    PubMed

    Stepan, L L; Levi, D S; Gans, E; Mohanchandra, K P; Ujihara, M; Carman, G P

    2007-09-01

    Thin film nitinol and single crystal Ni-Mn-Ga represent two new shape memory materials with potential to be used as percutaneously placed implant devices. However, the biocompatibility of these materials has not been adequately assessed. Immersion tests were conducted on both thin film nitinol and single crystal Ni-Mn-Ga in Hank's balanced salt solution at 37 degrees C and pH 7.4. After 12 h, large pits were found on the Ni-Mn-Ga samples while thin film nitinol displayed no signs of corrosion. Further electrochemical tests on thin film nitinol samples revealed breakdown potentials superior to a mechanically polished nitinol disc. These results suggest that passivation or electropolishing of thin film nitinol maybe unnecessary to promote corrosion resistance.

  8. The physical properties of some alternative alloys.

    PubMed

    Johnson, L N

    1983-03-01

    Over the past 30 years the 'traditional' gold alloy systems have been modified by reducing the percentage of gold and other noble metals to the point where the 'non-precious metal' alloys have no noble metal content. These include the nickel-based alloys, cobalt-based alloys and certain experimental alloys, all suitable for porcelain application. This application demands castability, compatibility with investments, suitable finishing properties, appropriate thermal expansion, chemical bonding with porcelain, solderability and biocompatibility. Recent research into these functional requirements has (1) confirmed the role of Cr in corrosion resistance; (2) related high fusion temperatures to surface roughness and inaccurate fit; (3) demonstrated the importance of casting size and thickness; (4) related castability to the choice of investment for a particular alloy; (5) provided a method for controlling the deposition of oxide film upon the casting; and (6) shown that the re-use of base metal alloy has an adverse effect upon the mechanical properties of the casting. The expense of manipulating the base metal alloys to some extent offsets their cost-benefit advantage over traditional gold alloys. It is possible that Cr will not remain freely available, in which case its price too will soar.

  9. Aging of a New Niobium-Modified MAR-M247 Nickel-Based Superalloy

    NASA Astrophysics Data System (ADS)

    Baldan, Renato; Azevedo e Silva, Paulo Ricardo Soares; Nunes, Carlos Angelo; Coelho, Gilberto Carvalho

    2013-08-01

    MAR-M247 is a nickel-based superalloy that contains 3 wt.% Ta (weight percent of tantalum). Considering the chemical similarity between tantalum and niobium (Nb) and the lower cost of Nb, a modified MAR-M247 superalloy was produced with total replacement of Ta by Nb in this work. The samples were previously solutioned at 1260°C for 8 h and then aged at different times (between 5 and 80 h) and temperatures (between 780 and 980°C). The microstructures of the aged samples were characterized with a scanning electron microscope (SEM and FEG-SEM, both with EDS). Simulations of the MC carbide and γ' fraction and the Ta and Nb content in both MC carbide and γ' phase were performed with Thermo-Calc software (TT_Ni8 database) and simulations of the γ' growth rate and γ' mean diameter were performed with JMatPro software. MC carbide with high Hf content was observed in all the aged samples, in agreement with thermodynamic simulation results. The equilibrium γ' fraction decreases from 67 mol.% at 780°C to 52 mol.% at 980°C. Good agreement between the calculated and experimentally determined γ' particle size was also found. The growth rate of γ' at 980°C is about 8 times higher than that at 780°C and 3 times higher than that at 880°C. The hardness values do not change considerably after aging at 780 and 880°C. However, these values decrease significantly after aging at 980°C.

  10. Weldability of HAYNES 282 alloy for new fabrications and after service exposure

    SciTech Connect

    White, H; Santella, Michael L; Specht, Eliot D

    2009-01-01

    The effect of alloying elements on the mechanical properties and weldability of wrought gamma prime strengthened nickel based superalloys is well known. An understanding of the basic guidelines concerning alloying additions has led to the invention and development of HAYNES 282 alloy for applications in aircraft and land based gas turbines and other high performance high temperature environments. The alloy combines exceptional high temperature properties with good weldability and fabricability. At high temperatures (?900 >C), the alloy is stronger in creep strength than Waspaloy alloy (UNS N07001) and it approaches the creep strength of R-41 alloy (UNS N07041). Because the alloy has better thermal stability, fabricability and weldability than Waspaloy and R-41 alloys, it is currently being considered as a candidate universal consumable for welding/repair welding of gamma prime strengthened nickel based superalloys and it is also being considered as a suitable replacement for applications where R-41, Waspaloy and C263 (UNS N07263) alloys are currently being used. The alloy was designed to have improved resistance to strain age cracking, a problem common to gamma prime strengthened nickel based superalloys. In this paper, the results from time resolved X-ray diffraction studies during a welding thermal cycle; gas metal arc welding of thick and gas tungsten arc welding of thin section annealed material (for new fabrications) and annealed and aged material (welding under the aged/service exposed condition); and the results from heat affected zone physical simulations of the weldment measured 2 mm from the weld centreline of annealed (for new fabrication) and annealed and aged (service exposed) material will be presented. Creep properties (870 C/159 MPa) of the weldment will be discussed as well as mechanisms leading to failure.

  11. Evaluation of the Low Heat Input Process for Weld Repair of Nickel-Base Superalloys

    NASA Astrophysics Data System (ADS)

    Durocher, J.; Richards, N. L.

    2011-10-01

    The repair of turbine blades and vanes commonly involves gas tungsten arc welding or an equivalent process, but unfortunately these components are often susceptible to heat-affected zone (HAZ) cracking during the weld repair process. This is a major problem especially in cast alloys due to their coarse-grain size and where the (Al + Ti) contents is in excess of 3-4%; vacuum brazing is also used but mainly on low stress non-rotating components such as vanes. Micro-welding has the potential to deposit small amounts of filler at low heat input levels with minimum HAZ and thus is an attractive process for depositing a quality weld. As with conventional fusion processes, the filler alloy is deposited by the generation of a low power arc between a consumable electrode and the substrate. The low heat input of this process offers unique advantages over more common welding processes such as gas tungsten arc, plasma arc, laser, and electron beam welding. In this study, the low heat input characteristic of micro-welding has been used to simulate weld repair using Inconel (IN) (Inconel and IN are trademarks of INCO Alloys International) 625, Rene (Rene is a trademark of General Electric Company) 41, Nimonic (Nimonic is a trademark of INCO Alloys International) 105 and Inconel 738LC filler alloys, to a cast Inconel 738LC substrate. The effect of micro-welding process parameters on the deposition rate, coating quality, and substrate has been investigated.

  12. Development of an extra-high strength powder metallurgy nickel-base superalloy

    NASA Technical Reports Server (NTRS)

    Kent, W. B.

    1977-01-01

    A program was conducted to optimize the composition of NASA IIb-11, an alloy originally developed as a wrought material, for thermal stability and to determine the feasibility for producing the alloy using powder metallurgy techniques. Seven compositions were melted and atomized, hot isostatically pressed, cross rolled to disks and heat treated. Tensile and stress rupture properties from room temperature to 870 C (1600 F) were determined in addition to thermal stability characteristics. Processing variables included hot isostatic pressing parameters and handling, cross rolling procedures and heat treatment cycles. NASA IIb-11E displayed the best combination of overall properties for service as a 760 C (1400 F) disk material. Its composition is 0.06 C, 8.5 Cr, 9.0 Co, 2.0 Mo, 7.1 W, 6.6 Ta, 4.5 Al, 0.75 Ti, 0.5 V, 0.7 Hf, 0.01 B, 0.05 Zr and balance Ni. While the alloy exhibits the highest 760 C (1400 F) rupture strength reported for any powder metallurgy disk alloy to date, additional studies to further evaluate the effects of heat treatment may be required. The alloy is not susceptible to topologically close-packed phase formation during thermal exposure at 870 C (1600 F) for 1,500 hours, but its mechanical property levels are lowered due to grain boundary carbide formation.

  13. The SpmA/B and DacF proteins of Clostridium perfringens play important roles in spore heat resistance.

    PubMed

    Orsburn, Benjamin; Sucre, Katie; Popham, David L; Melville, Stephen B

    2009-02-01

    Strains of Clostridium perfringens that cause acute food poisoning have been shown to produce spores that are significantly more heat resistant than those of other strains. Previous studies demonstrated that the spore core density and the ratio of spore cortex peptidoglycan relative to the germ cell wall were factors that correlated with the heat resistance of a C. perfringens spore. To further evaluate these relationships, mutant strains of C. perfringens SM101 were constructed with null mutations in dacF, encoding a D,D-carboxypeptidase, and in the spmA-spmB operon, which is involved in spore core dehydration. The dacF mutant was shown to produce less spore cortex peptidoglycan and had a corresponding decrease in spore heat resistance. The spmA-spmB strain produced highly unstable spores with significantly lower core densities and increased heat sensitivity, which were easily destroyed during treatments affecting the spore coat layers. These results support the previous assertion that a threshold core density as well as a high ratio of cortex peptidoglycan relative to the germ cell wall contribute to the formation of a more heat-resistant spore in this species.

  14. Physiological quality and gene expression related to heat-resistant proteins at different stages of development of maize seeds.

    PubMed

    Andrade, T; Von Pinho, E V R; Von Pinho, R G; Oliveira, G E; Andrade, V; Fernandes, J S

    2013-09-13

    We quantified and characterized the expression of heat-resistant proteins during seed development of maize lines with distinct levels of tolerance to high drying temperature. A corn field was planted for multiplication of seeds of different lines, two tolerant and two non-tolerant to high drying temperatures. Harvest of the seeds was carried out at various stages of development and they were then subjected to tests of moisture content, germination, first count of germination, accelerated aging, and cold test. The seeds were stored in a freezer for later analysis of expression of heat-resistant proteins by means of real-time PCR, electrophoresis, and spectrophotometry. We observed that heat-resistant proteins are expressed in a differential manner in seeds from different lines and at different stages of development. The expression of heat-resistant proteins was earlier in lines tolerant to high drying temperatures. Greater germination and vigor values was found for seeds collected at the last stage of development.

  15. Recovery of Nickel from Nickel-Based Superalloy Scraps by Utilizing Molten Zinc

    NASA Astrophysics Data System (ADS)

    Yagi, Ryohei; Okabe, Toru H.

    2017-02-01

    With the purpose of developing a new process for recycling nickel (Ni) directly from superalloy scraps, a fundamental study on the extraction and separation of Ni was carried out using molten zinc (Zn) as the extraction medium. In order to examine the reaction between molten Zn and the Ni-based superalloy, superalloy samples and Zn shots were heated at 1173 K (900 °C) for 6 hours. After heating, the superalloy samples fully reacted with Zn and dissolved in molten Zn. The Zn-alloyed sample obtained by slow cooling consisted of two separated upper and lower phases. In the upper part of the sample, only Zn and the Zn-Ni alloys were found; in the lower part, an intermetallic alloy consisting of refractory metals such as rhenium (Re) and tantalum (Ta) was found. This result shows that Ni and refractory metals contained in the scrap can be separated by utilizing the density differences between the Zn-Ni alloy and the refractory metals in molten Zn. Vacuum treatment of the upper part of the Zn-alloyed sample at 1173 K (900 °C) reduced the concentration of Zn in the sample from 97.0 to 0.4 mass pct. After Zn removal, a Ni alloy containing Ni with a purity of 85.3 to 86.1 mass pct and negligible quantities (<0.1 mass pct) of Re and Ta was obtained. Moreover, recovered Zn metal after distillation had a purity of more than 99.9 mass pct. Therefore, this process could be an environmentally sound recycling process that can recover Ni from superalloy scraps without the consumption of Zn or the generation of toxic wastes solutions.

  16. New vistas in the determination of hydrogen in aerospace engine metal alloys

    NASA Technical Reports Server (NTRS)

    Danford, M. D.

    1986-01-01

    The application of diffusion theory to the analysis of hydrogen desorption data has been studied. From these analyses, important information concerning hydrogen solubilities and the nature of the hydrogen distributions in the metal has been obtained. Two nickel base alloys, Rene' 41 and Waspaloy, and one ferrous alloy, 4340 steel, were studied in this work. For the nickel base alloys, it was found that the hydrogen distributions after electrolytic charging conformed closely to those which would be predicted by diffusion theory. The hydrogen distributions in electrolytically charged 4340 steel, on the other hand, were essentially uniform in nature, which would not be predicted by diffusion theory. Finally, it has been found that the hydrogen desorption is completely explained by the nature of the hydrogen distribution in the metal, and that the 'fast' hydrogen is not due to surface and subsurface hydride formation, as was originally proposed.

  17. Draft Genome Sequences of Two Heat-Resistant Mutant Strains (A52 and B41) of the Photosynthetic Hydrogen-Producing Bacterium Rhodobacter capsulatus

    PubMed Central

    Gokce, Abdulmecit; Cakar, Zeynep Petek; Yucel, Meral; Ozcan, Orhan; Sencan, Sevde; Sertdemir, Ibrahim; Erguner, Bekir; Yuceturk, Betul; Sarac, Aydan; Yuksel, Bayram

    2016-01-01

    The draft genome sequences of two heat-resistant mutant strains, A52 and B41, derived from Rhodobacter capsulatus DSM 1710, and with different hydrogen production levels, are reported here. These sequences may help understand the molecular basis of heat resistance and hydrogen production in R. capsulatus. PMID:27284151

  18. Effects of alpha-tocopherol addition to polymeric coatings on the UV and heat resistance of a fibrous collagen material--chrome-free leather

    Technology Transfer Automated Retrieval System (TEKTRAN)

    UV and heat resistance are very important qualities of leather because most leather products are constantly exposed to outdoor environments. In recent years, we have focused on using environmentally friendly antioxidants that will improve the UV and heat resistance of chrome-free leather. Tocopher...

  19. Evaluation of the Characteristics of Hardening of Heat-Resistant Steel Subjected to Combined Thermochemical Treatment

    NASA Astrophysics Data System (ADS)

    Semenov, M. Yu.; Fakhurtdinov, R. S.; Lashnev, M. M.; Gromov, V. I.; Demidov, P. N.

    2013-11-01

    Computation by known models of hardening by particles of excess phase is used to determine dependences of the shear yield strength of carburized and nitrided layers in complexly alloyed steels on the size and quantitative characteristics of carbides and nitrides.

  20. Alumina-Forming Austenitics: A New Class of Heat-Resistant Stainless Steels

    SciTech Connect

    Brady, Michael P; Yamamoto, Yukinori; Lu, Zhao Ping; Maziasz, Philip J; Liu, Chain T; Pint, Bruce A; Santella, Michael L

    2008-01-01

    A family of alumina (Al2O3)-forming austenitic (AFA) stainless steels is under development. These alloys offer the potential for significantly higher operating temperature and environmental durability than conventional chromia (Cr2O3)-forming stainless steels, without sacrificing other critical characteristics such as cost, creep resistance, and weldability. An overview of the alloy development approach and details of the oxidation and creep resistance properties achieved to date are presented.

  1. Failure by Creep Cracking and Creep Fatigue Interaction in Nickel Base Superalloys.

    DTIC Science & Technology

    1984-01-01

    S * - . ’I 14 The result in (12) shows that Nf 1/A p when cumulative creep damage is the mechanism of failure (in low-cycle-fatigue, Coffin - Manson ...L. C. Coffin Jr. Am. S,,c. Test. have poor resistance to cavitation. Apparently, at Mater. Spec. Tech. Publ. 520, 112(1972). least in alloys of Cu and

  2. Rapid Assessment of the Role of Microstructural Variability in the Fatigue Behavior of Structural Alloys using Ultrasonic Fatigue

    DTIC Science & Technology

    2007-06-23

    6 %AI-2%Sn- 4 %Zr- 6 %Mo in the very high cycle regime. The microstructure is a two-phase structure with primary a grains (ap grains) in a transformed [3...aluminum [2], magnesium [3], nickel-based [ 4 ], and titanium [5,6] alloy systems. Fatigue crack initiation is known to consume the majority of fatigue...microstructural neighborhood affects this process. In fatigue studies of alpha + beta titanium alloys, [ 6 -9] cyclic deformation localization is first observed in

  3. Surface passivity largely governs the bioaccessibility of nickel-based powder particles at human exposure conditions.

    PubMed

    Hedberg, Yolanda S; Herting, Gunilla; Latvala, Siiri; Elihn, Karine; Karlsson, Hanna L; Odnevall Wallinder, Inger

    2016-11-01

    The European chemical framework REACH requires that hazards and risks posed by chemicals, including alloys and metals, are identified and proven safe for humans and the environment. Therefore, differences in bioaccessibility in terms of released metals in synthetic biological fluids (different pH (1.5-7.4) and composition) that are relevant for different human exposure routes (inhalation, ingestion, and dermal contact) have been assessed for powder particles of an alloy containing high levels of nickel (Inconel 718, 57 wt% nickel). This powder is compared with the bioaccessibility of two nickel-containing stainless steel powders (AISI 316L, 10-12% nickel) and with powders representing their main pure alloy constituents: two nickel metal powders (100% nickel), two iron metal powders and two chromium metal powders. X-ray photoelectron spectroscopy, microscopy, light scattering, and nitrogen absorption were employed for the particle and surface oxide characterization. Atomic absorption spectroscopy was used to quantify released amounts of metals in solution. Cytotoxicity (Alamar blue assay) and DNA damage (comet assay) of the Inconel powder were assessed following exposure of the human lung cell line A549, as well as its ability to generate reactive oxygen species (DCFH-DA assay). Despite its high nickel content, the Inconel alloy powder did not release any significant amounts of metals and did not induce any toxic response. It is concluded, that this is related to the high surface passivity of the Inconel powder governed by its chromium-rich surface oxide. Read-across from the pure metal constituents is hence not recommended either for this or any other passive alloy.

  4. Magnetic and elastic anisotropy in magnetorheological elastomers using nickel-based nanoparticles and nanochains

    SciTech Connect

    Landa, Romina A.; Soledad Antonel, Paula; Ruiz, Mariano M.; Negri, R. Martín; Perez, Oscar E.; Butera, Alejandro; Jorge, Guillermo; Oliveira, Cristiano L. P.

    2013-12-07

    Nickel (Ni) based nanoparticles and nanochains were incorporated as fillers in polydimethylsiloxane (PDMS) elastomers and then these mixtures were thermally cured in the presence of a uniform magnetic field. In this way, macroscopically structured-anisotropic PDMS-Ni based magnetorheological composites were obtained with the formation of pseudo-chains-like structures (referred as needles) oriented in the direction of the applied magnetic field when curing. Nanoparticles were synthesized at room temperature, under air ambient atmosphere (open air, atmospheric pressure) and then calcined at 400 °C (in air atmosphere also). The size distribution was obtained by fitting Small Angle X-ray Scattering (SAXS) experiments with a polydisperse hard spheres model and a Schulz-Zimm distribution, obtaining a size distribution centered at (10.0 ± 0.6) nm with polydispersivity given by σ = (8.0 ± 0.2) nm. The SAXS, X-ray powder diffraction, and Transmission Electron Microscope (TEM) experiments are consistent with single crystal nanoparticles of spherical shape (average particle diameter obtained by TEM: (12 ± 1) nm). Nickel-based nanochains (average diameter: 360 nm; average length: 3 μm, obtained by Scanning Electron Microscopy; aspect ratio = length/diameter ∼ 10) were obtained at 85 °C and ambient atmosphere (open air, atmospheric pressure). The magnetic properties of Ni-based nanoparticles and nanochains at room temperature are compared and discussed in terms of surface and size effects. Both Ni-based nanoparticles and nanochains were used as fillers for obtaining the PDMS structured magnetorheological composites, observing the presence of oriented needles. Magnetization curves, ferromagnetic resonance (FMR) spectra, and strain-stress curves of low filler's loading composites (2% w/w of fillers) were determined as functions of the relative orientation with respect to the needles. The results indicate that even at low loadings it is

  5. The metallurgy of high temperature alloys

    NASA Technical Reports Server (NTRS)

    Tien, J. K.; Purushothaman, S.

    1976-01-01

    Nickel-base, cobalt-base, and high nickel and chromium iron-base alloys are dissected, and their microstructural and chemical components are assessed with respect to the various functions expected of high temperature structural materials. These functions include the maintenance of mechanical integrity over the strain-rate spectrum from creep resistance through fatigue crack growth resistance, and such alloy stability expectations as microstructural coarsening resistance, phase instability resistance and oxidation and corrosion resistance. Special attention will be given to the perennial conflict and trade-off between strength, ductility and corrosion and oxidation resistance. The newest developments in the constitution of high temperature alloys will also be discussed, including aspects relating to materials conservation.

  6. Metal dusting of nickel-containing alloys

    SciTech Connect

    Baker, B.A.; Smith, G.D.

    1998-12-31

    Metal dusting is a catastrophic form of carburization which leads to pitting and grooves as the affected metal disintegrates into a mixture of powdery carbon, metallic particles, and possibly oxides and carbides. This high temperature carburization mode is not yet well understood and while relatively infrequent, can be economically disastrous when it does occur in large and complex chemical and petrochemical process streams. References in the literature show that all classes of heat resistant alloys are prone to metal dusting, given the necessary and specific environmental conditions. These same references describe the environments that plague nickel-containing alloys and are used as the basis for postulation on the probable corrosion mechanisms responsible for metal dusting. Using alloy 800 and other nickel-containing alloys and metal dusting atmospheres, an effort is made to examine the steps in the metal dusting process and the temperature ranges over which metal dusting occurs.

  7. Steam Oxidation of Advanced Steam Turbine Alloys

    SciTech Connect

    Holcomb, Gordon R.

    2008-01-01

    Power generation from coal using ultra supercritical steam results in improved fuel efficiency and decreased greenhouse gas emissions. Results of ongoing research into the oxidation of candidate nickel-base alloys for ultra supercritical steam turbines are presented. Exposure conditions range from moist air at atmospheric pressure (650°C to 800°C) to steam at 34.5 MPa (650°C to 760°C). Parabolic scale growth coupled with internal oxidation and reactive evaporation of chromia are the primary corrosion mechanisms.

  8. Fatigue properties of MA 6000E, a gamma-prime strengthened ODS alloy. [Oxide Dispersion Strengthened Ni-base alloy for gas turbine blade applications

    NASA Technical Reports Server (NTRS)

    Kim, Y. G.; Merrick, H. F.

    1980-01-01

    MA 6000E is a corrosion resistant, gamma-prime strengthened ODS alloy under development for advanced turbine blade applications. The high temperature, 1093 C, rupture strength is superior to conventional nickel-base alloys. This paper addresses the fatigue behavior of the alloy. Excellent properties are exhibited in low and high cycle fatigue and also thermal fatigue. This is attributed to a unique combination of microstructural features, i.e., a fine distribution of dispersed oxides and other nonmetallics, and the highly elongated grain structure which advantageously modify the deformation characteristics and crack initiation and propagation modes from that characteristic of conventional gamma-prime hardened superalloys.

  9. New candidate genes for heat resistance in Drosophila melanogaster are regulated by HSF.

    PubMed

    Jensen, Louise Toft; Nielsen, Morten Muhlig; Loeschcke, Volker

    2008-01-01

    The cellular heat stress response is well studied in Drosophila in respect to the role of heat shock proteins (Hsp). Hsps are molecular chaperones, highly expressed during and after exposure to numerous stress types. Hsps are all regulated by a common transcription factor, the heat shock factor (HSF), and it is known that HSF is controlling other, so far uncharacterised, heat-responsive genes. In this study, we investigate whether novel candidate genes for heat resistance, identified by microarray experiments, are regulated by HSF. The microarray experiments recently identified several strongly upregulated genes in response to a short, non-lethal heat treatment in Drosophila melanogaster. To test whether or not a subset of these genes are HSF-induced, we studied 11 currently unannotated genes using quantitative polymerase chain reaction on HSF mutant flies with a non-functional HSF at elevated temperatures. We found indication of HSF regulation in most of the studied genes, suggesting a role of these unknown genes in heat tolerance. Surprisingly, some of the genes seemed to be upregulated independent of HSF function. The high induction in response to heat, which mimics the expression profile of Hsps, implies a role in the cellular heat response of these genes as well.

  10. Tracking heat-resistant, cold-thriving fluid milk spoilage bacteria from farm to packaged product.

    PubMed

    Huck, J R; Sonnen, M; Boor, K J

    2008-03-01

    Control of psychrotolerant endospore-forming spoilage bacteria, particularly Bacillus and Paenibacillus spp., is economically important to the dairy industry. These microbes form endospores that can survive high-temperature, short-time pasteurization; hence, their presence in raw milk represents a major potential cause of milk spoilage. A previously developed culture-dependent selection strategy and an rpoB sequence-based subtyping method were applied to bacterial isolates obtained from environmental samples collected on a New York State dairy farm. A total of 54 different rpoB allelic types putatively identified as Bacillus (75% of isolates), Paenibacillus (24%), and Sporosarcina spp. (1%) were identified among 93 isolates. Assembly of a broader data set, including 93 dairy farm isolates, 57 raw milk tank truck isolates, 138 dairy plant storage silo isolates, and 336 pasteurized milk isolates, identified a total of 154 rpoB allelic types, representing an extensive diversity of Bacillus and Paenibacillus spp. Our molecular subtype data clearly showed that certain endospore-forming bacterial subtypes are present in the dairy farm environment as well as in the processing plant. The potential for entry of these ubiquitous heat-resistant spoilage organisms into milk production and processing systems, from the dairy farm to the processing plant, represents a considerable challenge that will require a comprehensive farm-to-table approach to fluid milk quality.

  11. Heat shock applied early in sporulation affects heat resistance of Bacillus megaterium spores.

    PubMed

    Sedlák, M; Vinter, V; Adamec, J; Vohradský, J; Voburka, Z; Chaloupka, J

    1993-12-01

    Cells of Bacillus megaterium 27 were challenged by a 30-min heat shock at 45 degrees C during various sporulation stages and then shifted back to a temperature permissive for sporulation (27 degrees C), at which they developed spores. Heat shock applied at 120 min after the end of the exponential phase induced synthesis of heat shock proteins (HSPs) in the sporangia and delayed the inactivation of spores at 85 degrees C. Several HSPs, mainly HSP 70, could be detected in the cytoplasm of these spores. An analogous HSP, the main HSP induced by increased temperature during growth, belongs to the GroEL group according to its N-terminal sequence. The identity of this protein was confirmed by Western blot (immunoblot) analysis with polyclonal antibodies against B. subtilis GroEL. Sporangia treated by heat shock immediately or 240 min after exponential phase also synthesized HSPs, but none of them could be detected in the spores in an appreciable amount. These spores showed only a slightly increased heat resistance.

  12. Comparison of pressure and heat resistance of Clostridium botulinum and other endospores in mashed carrots.

    PubMed

    Margosch, Dirk; Ehrmann, Matthias A; Gänzle, Michael G; Vogel, Rudi F

    2004-11-01

    Inactivation of bacterial endospores in food requires a combination of pressure and moderate heat. Endospore resistance of seven Clostridium botulinum strains was compared with those of Bacillus spp. (B. cereus, B. subtilis, B. licheniformis, B. smithii, B. amyloliquefaciens) and Thermoanaerobacterium thermosaccharolyticum with respect to pressure (600 to 800 MPa) and temperature (80 to 116 degrees C) treatments in mashed carrots. A large variation was observed in the pressure resistance of C. botulinum spores. Their reduction after treatments with 600 MPa at 80 degrees C for 1 s ranged from more than 5.5 log units to no reduction. Spores of the proteolytic C. botulinum TMW 2.357 exhibited a greater resistance to pressure than spores from all other bacteria examined, with the exception of B. amyloliquefaciens. Heat resistance of spores did not correlate with pressure resistance, either within strains of C. botulinum or when C. botulinum spores were compared with spores of T. thermosaccharolyticum. A quantitative release of dipicolinic acid was observed from C. botulinum spores on combined pressure and temperature treatments only after inactivation of more than 99.999% of the spores. Thus, dipicolinic acid is released by a physicochemical rather than a physiological process. The resistance of spores to combined pressure and temperature treatments correlated with their ability to retain dipicolinic acid. B. amyloliquefaciens, a mesophilic organism that forms highly pressure-resistant spores is proposed as a nonpathogenic target organism for high-pressure process development.

  13. Fractography of hydrogen-embrittled iron-chromium-nickel alloys

    SciTech Connect

    Caskey, G.R. Jr.

    1981-01-01

    Tensile specimens of iron-chromium-nickel base alloys were broken in either a hydrogen enviroment or in air following thermal charging with hydrogen. Fracture surfaces were examined by scanning electron microscopy. Fracture morphology of hydrogen-embrittled specimens was characterized by: changed dimple size, twin-boundary parting, transgranular cleavage, and intergranular separation. The nature and extent of the fracture mode changes induced by hydrogen varied systematically with alloy composition and test temperature. Initial microstructure developed during deformation processing and heat treating had a secondary influence on fracture mode.

  14. Modern fiber laser beam welding of the newly-designed precipitation-strengthened nickel-base superalloys

    NASA Astrophysics Data System (ADS)

    Naffakh Moosavy, Homam; Aboutalebi, Mohammad-Reza; Seyedein, Seyed Hossein; Goodarzi, Massoud; Khodabakhshi, Meisam; Mapelli, Carlo; Barella, Silvia

    2014-04-01

    In the present research, the modern fiber laser beam welding of newly-designed precipitation-strengthened nickel-base superalloys using various welding parameters in constant heat input has been investigated. Five nickel-base superalloys with various Ti and Nb contents were designed and produced by Vacuum Induction Melting furnace. The fiber laser beam welding operations were performed in constant heat input (100 J mm-2) and different welding powers (400 and 1000 W) and velocities (40 and 100 mm s-1) using 6-axis anthropomorphic robot. The macro- and micro-structural features, weld defects, chemical composition and mechanical property of 3.2 mm weldments were assessed utilizing optical and scanning electron microscopes equipped with EDS analysis and microhardness tester. The results showed that welding with higher powers can create higher penetration-to-width ratios. The porosity formation was increased when the welding powers and velocities were increased. None of the welds displayed hot solidification and liquation cracks in 400 and 1000 W welding powers, but liquation phenomenon was observed in all the heat-affected zones. With increasing the Nb content of the superalloys the liquation length was increased. The changing of the welding power and velocity did not alter the hardness property of the welds. The hardness of welds decreased when the Ti content declined in the composition of superalloys. Finally, the 400 and 1000 W fiber laser powers with velocity of 40 and 100 m ms-1 have been offered for hot crack-free welding of the thin sheet of newly-designed precipitation-strengthened nickel-base superalloys.

  15. Strain induced directional coarsening in nickel based superalloys: Investigation on kinetics using the small angle neutron scattering (SANS) technique

    SciTech Connect

    Veron, M.; Bastie, P.

    1997-08-01

    Using the small angle neutron scattering technique, the authors have observed rafting in nickel based single crystal superalloys. Kinetics of morphological evolution of the precipitates have been studied in situ. Therefore the authors used a special furnace designed for the ageing of prestrained specimens under a neutron beam. The evolution of both the precipitate aspect ratio and the distance between precipitates confirms the importance of strain in the directional coarsening process. Results are presented and discussed regarding kinetics and microstructural aspects. In such conditions, rafts seem to be different from those obtained after a creep test.

  16. Evolution of Micro-Pores in a Single-Crystal Nickel-Based Superalloy During Solution Heat Treatment

    NASA Astrophysics Data System (ADS)

    Li, Xiangwei; Wang, Li; Dong, Jiasheng; Lou, Langhong; Zhang, Jian

    2017-03-01

    Evolution of micro-pores in a third-generation single-crystal nickel-based superalloy during solution heat treatment at 1603 K (1330 °C) was investigated by X-ray computed tomography. 3D information including morphology, size, number, and volume fraction of micro-pores formed during solidification (S-pores) and solution (H-pores) was analyzed. The growth behaviors of both S-pores and H-pores can be related to the vacancy formation and diffusion during heat treatment.

  17. Study of alumina-trichite reinforcement of a nickel-based matric by means of powder metallurgy

    NASA Technical Reports Server (NTRS)

    Walder, A.; Hivert, A.

    1982-01-01

    Research was conducted on reinforcing nickel based matrices with alumina trichites by using powder metallurgy. Alumina trichites previously coated with nickel are magnetically aligned. The felt obtained is then sintered under a light pressure at a temperature just below the melting point of nickel. The halogenated atmosphere technique makes it possible to incorporate a large number of additive elements such as chromium, titanium, zirconium, tantalum, niobium, aluminum, etc. It does not appear that going from laboratory scale to a semi-industrial scale in production would create any major problems.

  18. Influence of molybdenum on the creep properties of nickel-base superalloy single crystals

    NASA Technical Reports Server (NTRS)

    Mackay, R. A.; Nathal, M. V.; Pearson, D. D.

    1990-01-01

    The Mo content of an alloy series based on Ni-6 wt pct Al-6 wt pct Ta was systematically varied from 9.8 to 14.6 wt pct, in order to ascertain the influence of Mo on the creep properties of single crystals. The optimum initial gamma-gamma prime microstructure for raft development and creep strength was established in each alloy before testing. It was found that, as the Mo content increased from 9.8 to 14.0 percent, the magnitude of the lattice mismatch increased; upon reaching 14.6 percent, a degradation of mechanical properties occurred due to the precipitation of a third phase. These results suggest that small refractory metal content and initial gamma-prime variations can profoundly affect mechanical properties.

  19. The Tensile Properties of Advanced Nickel-Base Disk Superalloys During Quenching Heat Treatments

    NASA Technical Reports Server (NTRS)

    Gabb, Timothy P.; Gayda, John; Kantzos, Pete T.; Biles, Tiffany; Konkel, William

    2001-01-01

    There is a need to increase the temperature capabilities of superalloy turbine disks. This would allow full utilization of higher temperature combustor and airfoil concepts under development. One approach to meet this goal is to modify the processing and chemistry of advanced alloys, while preserving the ability to use rapid cooling supersolvus heat treatments to achieve coarse grain, fine gamma prime microstructures. An important step in this effort is to understand the key high temperature tensile properties of advanced alloys as they exist during supersolvus heat treatments. This could help in projecting cracking tendencies of disks during quenches from supersolvus heat treatments. The objective of this study was to examine the tensile properties of two advanced disk superalloys during simulated quenching heat treatments. Specimens were cooled from the solution heat treatment temperatures at controlled rates, interrupted, and immediately tensile tested at various temperatures. The responses and failure modes were compared and related to the quench cracking tendencies of disk forgings.

  20. Mean vs. Life-Limiting Fatigue Behavior of a Nickel-Based Superalloy (Postprint)

    DTIC Science & Technology

    2008-09-01

    6 -2- 4 - 6 ), an α+β titanium ...sensitivity of the mean-behavior to stress level. In other materials, including Ti- 6 -2- 4 - 6 [7, 9, 10] and a γ-TiAl based alloy [8], we have shown that this...10-7 10- 6 10-5 10- 4 10-3 10-2 4 6 8 10 30 50 70 Long crack (Threshold) Long cracks (Constant K max ) Small cracks, 1150 MPa (initiated from

  1. Mechanisms and Modelling of Environment-Dependent Fatigue Crack Growth in a Nickel Based Superalloy

    DTIC Science & Technology

    1991-12-12

    controlling mechanisms of this environment-dependent crack growth stage in Alloy 718 in order to develop the ability to predict the crack growth performance...stage crack-tip oxidation mechanism. According to this mechanism, the oxygen partial pressure controls the preferential formation of the oxide layers at...network. The reduction in grain boundary ductility due to oxidation is balanced by considering the effective strain at the crack tip resulting from

  2. Effects of Microstructural Parameters on Creep of Nickel-Base Superalloy Single Crystals

    NASA Technical Reports Server (NTRS)

    MacKay, Rebecca A.; Gabb, Timothy P.; Nathal, Michael V.

    2013-01-01

    Microstructure-sensitive creep models have been developed for Ni-base superalloy single crystals. Creep rupture testing was conducted on fourteen single crystal alloys at two applied stress levels at each of two temperatures, 982 and 1093 C. The variation in creep lives among the different alloys could be explained with regression models containing relatively few microstructural parameters. At 982 C, gamma-gamma prime lattice mismatch, gamma prime volume fraction, and initial gamma prime size were statistically significant in explaining the creep rupture lives. At 1093 C, only lattice mismatch and gamma prime volume fraction were significant. These models could explain from 84 to 94 percent of the variation in creep lives, depending on test condition. Longer creep lives were associated with alloys having more negative lattice mismatch, lower gamma prime volume fractions, and finer gamma prime sizes. The gamma-gamma prime lattice mismatch exhibited the strongest influence of all the microstructural parameters at both temperatures. Although a majority of the alloys in this study were stable with respect to topologically close packed (TCP) phases, it appeared that up to approximately 2 vol% TCP phase did not affect the 1093 C creep lives under applied stresses that produced lives of approximately 200 to 300 h. In contrast, TCP phase contents of approximately 2 vol% were detrimental at lower applied stresses where creep lives were longer. A regression model was also developed for the as-heat treated initial gamma prime size; this model showed that gamma prime solvus temperature, gamma-gamma prime lattice mismatch, and bulk Re content were all statistically significant.

  3. The effects of seven alloying elements on the microstructure and stress-rupture behavior of nickle-base superalloys

    NASA Technical Reports Server (NTRS)

    Hull, D. R.; Miner, R. V.; Barrett, C. A.

    1984-01-01

    Seven alloying elements: Al, Cr, Ti, Nb, Ta, Mo, and W were added at two levels of concentration to produce a series of experimental nickel-base superalloys. Fifty alloys, representing a fraction of a 2 to the 7th power factorial design, were cast, tested, and analyzed. Each alloy's microstructure was characterized by phase extractions, X-ray diffraction, metallography and energy dispersive X-ray spectroscopy. Regression analysis was used to determine the effect of alloying element content on microstructure and stress-rupture life.

  4. Corrosion Behavior of Alloy 22 in Chloride Solutions Containing Organic Acids

    SciTech Connect

    Carranza, R M; Giordano, C M; Rodr?guez, M A; Rebak, R B

    2005-11-04

    Alloy 22 (N06022) is a nickel based alloy containing alloying elements such as chromium, molybdenum and tungsten. It is highly corrosion resistant both under reducing and under oxidizing conditions. Electrochemical studies such as electrochemical impedance spectroscopy (EIS) were performed to determine the corrosion behavior of Alloy 22 in 1M NaCl solutions at various pH values from acidic to neutral at 90 C. Tests were also carried out in NaCl solutions containing oxalic acid or acetic acid. It is shown that the corrosion rate of Alloy 22 was higher in a solution containing oxalic acid than in a solution of the same pH acidified with HCl. Acetic acid was not corrosive to Alloy 22. The corrosivity of oxalic acid was attributed to its capacity to form stable complex species with metallic cations from Alloy 22.

  5. Control of heat-resistant steel carburized layer structure. Part I

    NASA Astrophysics Data System (ADS)

    Semenov, M. Yu.

    2013-09-01

    A physical model of carbide formation with vacuum carburizing is developed with the aim of controlling complexly-alloyed steel diffusion layer structure, taking account of excess phase formation of both the cementite type, and special carbides. A mathematical model is developed on the basis of the physical model adopted, adequate for experimental results. Analysis of calculated results is used as a basis for demonstrating the effect on carbide formation of alloying with chromium and strong carbide-forming elements, and also production factors.

  6. Techniques Optimized for Reducing Instabilities in Advanced Nickel-Base Superalloys for Turbine Blades

    NASA Technical Reports Server (NTRS)

    MacKay, Rebecca A.; Locci, Ivan E.; Garg, anita; Ritzert, Frank J.

    2002-01-01

    The High-Speed Research (HSR) Airfoil Alloy program developed fourth-generation single-crystal superalloys with up to an 85 F increase in creep rupture capability over current production airfoil alloys. Recent results have been generated at the NASA Glenn Research Center on these fourth-generation alloys, but in coated form, for subsonic turbine blade applications under NASA's Ultra-Efficient Engine Technology (UEET) Program. One goal for UEET is to optimize the airfoil alloy/thermal barrier coating system for 3100 F turbine inlet temperatures. The state-of-the art turbine blade airfoil system consists of a superalloy single crystal that provides the basic mechanical performance of the airfoil. A thermal barrier coating is used to reduce the temperature of the base superalloy, and a bondcoat is deposited between the base material and the thermal barrier coating. The bondcoat improves the oxidation and corrosion resistance of the base superalloy and improves the spallation resistance of the thermal barrier coating. A commercial platinum aluminide bondcoat was applied to the HSR-developed alloys, and a diffusion zone developed as a result of interaction between the bondcoat and the superalloy. Optimized strength is obtained for superalloys when the refractory element content is high and the limits of microstructural stability are approached or exceeded slightly. For fourthgeneration alloys, instability leads to the formation of topologically close packed (TCP) phases, which form internally in the superalloy, and a secondary reaction zone (SRZ), which forms under the diffusion zone. There was a concern that excessive quantities of either TCP or SRZ might decrease the mechanical properties of the superalloy, with SRZ thought to be particularly detrimental and its formation unpredictable. Thus, an SRZreduction effort was initiated in the NASA UEET Program so that methods developed during the HSR project could be optimized further to reduce or eliminate the SRZ. An SRZ

  7. Study of the influence of sporulation conditions on heat resistance of Geobacillus stearothermophilus used in the development of biological indicators for steam sterilization.

    PubMed

    Guizelini, Belquis P; Vandenberghe, Luciana P S; Sella, Sandra Regina B R; Soccol, Carlos Ricardo

    2012-12-01

    Biological indicators are important tools in infection control via sterilization process monitoring. The use of a standardized spore crop with a well-defined heat resistance will guarantee the quality of a biological indicator. Ambient factors during sporulation can affect spore characteristics and properties, including heat resistance. The aim of this study is to evaluate the main sporulation factors responsible for heat resistance in Geobacillus stearothermophilus, a useful biological indicator for steam sterilization. A sequence of a three-step optimization of variables (initial pH, nutrient concentration, tryptone, peptone, beef extract, yeast extract, manganese sulfate, magnesium sulfate, calcium chloride and potassium phosphate) was carried out to screen those that have a significant influence on heat resistance of produced spores. The variable exerting greatest influence on G. stearothermophilus heat resistance during sporulation was found to be the initial pH. Lower nutrient concentration and alkaline pH around 8.5 tended to enhance decimal reduction time at 121 °C (D(121°C)). A central composite design enabled a fourfold enhancement in heat resistance, and the model obtained accurately describes positive pH and negative manganese sulfate concentration influence on spore heat resistance.

  8. Adhesive ability of a heat-resistant double-chain polymer and the strength of CFRP based on it

    NASA Astrophysics Data System (ADS)

    Gorbatkina, Yu. A.; Ivanova-Mumjieva, V. G.; Kuperman, A. M.; Ponomarev, I. I.; Sidorenko, V. I.

    2008-07-01

    The adhesive ability of a heat-resistant polyiminoquinazolindione (PIQD) binder, based on a double-chain polymer, and the physicomechanical characteristics of unidirectional CFRPs made with it are investigated. It is shown that, at room temperature, the strength of model adhesive joints (PIQD-steel wire) and of the CFRPs in shear and bending is rather low — about half of that of similar specimens based on an epoxy binder. At the same time, all their mechanical characteristics, to a large measure (50%), are retained at temperatures up to 450°C, which considerably exceeds the heat resistance of all polymer matrices used at the present time. The elastic modulus of the CFRPs in bending practically remains the same up to 450°C.

  9. Features of Intermetallic Alloy TNM-B1 High-Temperature Oxidation

    NASA Astrophysics Data System (ADS)

    Smyslov, A. M.; Bybin, A. A.; Dautov, S. S.

    2016-09-01

    Features of intermetallic alloy based on titanium aluminide high-temperature oxidation at 800 - 850°C are studied. A mathematical dependence is obtained for oxidation rate on test duration. The structure and composition of an oxide layer formed during high-temperature oxidation are studied. It is shown that under operating conditions at the maximum working temperatures the intermetallic alloy exhibits low heat resistance.

  10. Efficacy of Traditional Almond Decontamination Treatments and Electron Beam Irradiation against Heat-Resistant Salmonella Strains.

    PubMed

    Cuervo, Mary P; Lucia, Lisa M; Castillo, Alejandro

    2016-03-01

    Two outbreaks of salmonellosis were linked to the consumption of raw almonds from California in 2001 and 2004. As a result, federal regulations were developed, which mandate that all almonds grown in California must be treated with a process that results in a 4-log reduction of Salmonella. Because most of the technologies approved to treat almonds rely on the application of heat to control Salmonella, an evaluation of alternative technologies for inactivating heat-resistant Salmonella Enteritidis PT30 and Salmonella Senftenberg 775W was needed. In this study, almonds were inoculated with Salmonella Enteritidis PT30 and Salmonella Senftenberg 775W and then treated with an electron beam (e-beam) or by blanching or oil roasting. The irradiation D10-values for Salmonella Enteritidis PT30 and Salmonella Senftenberg 775W treated with e-beam were 0.90 and 0.72 kGy, respectively. For heat treatments, thermal D10-values for Salmonella Enteritidis PT30 and Salmonella Senftenberg 775W strains were 15.6 and 12.4 s, respectively, when subjected to blanching at 88°C and 13.2 and 10.9 s, respectively, when roasted in oil at 127 ± 2°C. No significant differences in irradiation and thermal treatment results were observed between Salmonella Enteritidis PT30 and Salmonella Senftenberg 775W (P > 0.05), indicating that e-beam irradiation may be a feasible technology for reducing Salmonella in almonds. However, the sensory changes resulting from irradiating at the doses used in this study must be evaluated before e-beam irradiation can be used as a nonthermal alternative for decontamination of almonds.

  11. Two-phase chromium-niobium alloys exhibiting improved mechanical properties at high temperatures

    DOEpatents

    Liu, C.T.; Takeyama, Masao.

    1994-02-01

    The specification discloses chromium-niobium alloys which exhibit improved mechanical properties at high temperatures in the range of 1250 C and improved room temperature ductility. The alloys contain a Cr[sub 2]Nb-rich intermetallic phase and a Cr-rich phase with an overall niobium concentration in the range of from about 5 to about 18 at. %. The high temperature strength is substantially greater than that of state of the art nickel-based superalloys for enhanced high temperature service. Further improvements in the properties of the compositions are obtained by alloying with rhenium and aluminum; and additional rare-earth and other elements. 14 figures.

  12. Two-phase chromium-niobium alloys exhibiting improved mechanical properties at high temperatures

    DOEpatents

    Liu, Chain T.; Takeyama, Masao

    1994-01-01

    The specification discloses chromium-niobium alloys which exhibit improved mechanical properties at high temperatures in the range of 1250.degree. C. and improved room temperature ductility. The alloys contain a Cr.sub.2 Nb-rich intermetallic phase and a Cr-rich phase with an overall niobium concentration in the range of from about 5 to about 18 at. %. The high temperature strength is substantially greater than that of state of the art nickel-based superalloys for enhanced high temperature service. Further improvements in the properties of the compositions are obtained by alloying with rhenium and aluminum; and additional rare-earth and other elements.

  13. Resistance of a gamma/gamma prime - delta directionally solidified eutectic alloy to recrystallization

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.; Scheuermann, C. M.; Andrews, C. W.

    1975-01-01

    The lamellar directionally solidified nickel-base eutectic alloy gamma/gamma prime-delta has potential as an advanced turbine blade material. The microstructural stability of this alloy was investigated. Specimens were plastically deformed by uniform compression or Brinell indentation, then annealed between 705 and 1120 C. Microstructural changes observed after annealing included gamma prime coarsening, pinch-off and spheroidization of delta lamellae, and the appearance of an unidentified blocky phase in surface layers. All but the first of these was localized in severely deformed regions, suggesting that microstructural instability is not a serious problem in the use of this alloy.

  14. Precipitation in a rapidly solidified and aged Ni-Al-Mo alloy

    NASA Technical Reports Server (NTRS)

    Nash, P.; Glasgow, T. K.

    1987-01-01

    The early stages of decomposition of a highly supersaturated nickel-base alloy have been studied using TEM, SEM, and X-ray diffraction. The material was produced as a metastable solid solution by chill-block melt-spinning. On aging, the material exhibited a number of decomposition products appearing in series or concomitantly. Some of the decomposition products of this alloy, Ni4Mo, Ni3Mo, and Ni2Mo, are related to those found in Ni-Mo binary alloys. Alpha-Mo formed during solidification was distinguished from that formed by precipitation in the solid state by orientation relationships.

  15. Identification and characterization of a heat-resistant protease from Serratia liquefaciens isolated from Brazilian cold raw milk.

    PubMed

    Machado, Solimar Gonçalves; Heyndrickx, Marc; De Block, Jan; Devreese, Bart; Vandenberghe, Isabel; Vanetti, Maria Cristina Dantas; Van Coillie, Els

    2016-04-02

    The cold storage of raw milk before heat treatment in dairy industry promotes the growth of psychrotrophic microorganisms, which are known for their ability to produce heat-resistant proteolytic enzymes. Although Pseudomonas is described as the main causative genus for high proteolytic spoilage potential in dairy products, Serratia liquefaciens secretes proteases and may be found in raw milk samples as well. However, at the present there is no information about the proteolytic spoilage potential of S. liquefaciens in milk after heat-treatment. The main aim of this research was to assess the proteolytic spoilage potential of S. liquefaciens isolated from Brazilian raw milk and to characterize the involved protease. S. liquefaciens was shown to secrete one heat-resistant spoilage metalloprotease of, approximately, 52 kDa encoded by the ser2 gene. The heat-resistance of Ser2 was similar to the aprX encoded metalloprotease produced by Pseudomonas. Although the ser2 gene was detected in all S. liquefaciens isolates tested in this study, the proteolytic activity of the isolates in milk was highly heterogeneous. Since nucleotide and deduced amino acid sequences of ser2 of all tested isolates are identical, this heterogeneity may be attributed to differences in enzyme expression levels or post-translational modifications.

  16. Modifications in membrane fatty acid composition of Salmonella typhimurium in response to growth conditions and their effect on heat resistance.

    PubMed

    Alvarez-Ordóñez, Avelino; Fernández, Ana; López, Mercedes; Arenas, Ricardo; Bernardo, Ana

    2008-04-30

    The effects of growth temperature (in the range 10-45 degrees C) and acidification up to pH 4.5 of the culture medium (Brain Heart Infusion, BHI) with different organic acids (acetic, citric and lactic) and hydrochloric acid on membrane fatty acid composition and heat resistance of Salmonella typhimurium CECT 443 were studied. The heat resistance was maximal in cells grown at 45 degrees C (cells grown in non-acidified BHI showed a D58-value of 0.90 min) and decreased with decreasing growth temperature up to 10 degrees C (D58-value of 0.09 min). The growth of cells in acidified media caused an increase in their heat resistance. In general, acid adapted cells showed D-values of between 1.5 and 2 times higher than the corresponding for non-acid adapted control cells. This cross-protection response, which has important implications in food processing, was not dependent on the pH value and the acid used to acidify the growth medium. A membrane adaptation corresponding to an increase in the unsaturated to saturated fatty acids ratio (UFA/SFA) and membrane fluidity was observed at low growth temperature. Moreover, the acidification of the growth medium caused a decrease in UFA/SFA ratio and in the C18:1 relative concentration, and an increase in cyclopropane fatty acids (CFA) content mainly due to the increase in cyc19 relative concentration. Thus, acid adapted cells showed CFA levels 1.5 times higher than non-acid adapted control cells. A significant proportion of unsaturated fatty acids were converted to their cyclopropane derivatives during acid adaptation. These changes in membrane fatty acid composition result in cells with decreased membrane fluidity. A clear relation between membrane fatty acid composition and heat resistance was observed. In general, D-values were maximum for cells with low UFA/SFA ratio, and, consequently, with low membrane fluidity. Moreover, CFA formation played a major role in protecting acid adapted cells from heat inactivation. However

  17. Silver-hafnium braze alloy

    DOEpatents

    Stephens, Jr., John J.; Hosking, F. Michael; Yost, Frederick G.

    2003-12-16

    A binary allow braze composition has been prepared and used in a bonded article of ceramic-ceramic and ceramic-metal materials. The braze composition comprises greater than approximately 95 wt % silver, greater than approximately 2 wt % hafnium and less than approximately 4.1 wt % hafnium, and less than approximately 0.2 wt % trace elements. The binary braze alloy is used to join a ceramic material to another ceramic material or a ceramic material, such as alumina, quartz, aluminum nitride, silicon nitride, silicon carbide, and mullite, to a metal material, such as iron-based metals, cobalt-based metals, nickel-based metals, molybdenum-based metals, tungsten-based metals, niobium-based metals, and tantalum-based metals. A hermetic bonded article is obtained with a strength greater than 10,000 psi.

  18. An oxide dispersion strengthened alloy for gas turbine blades

    NASA Technical Reports Server (NTRS)

    Glasgow, T. K.

    1979-01-01

    The strength of the newly developed alloy MA-6000E is derived from a nickel alloy base, an elongated grain structure, naturally occurring precipitates of gamma prime, and an artificial distribution of extremely fine, stable oxide particles. Its composition is Ni-15Cr-2Mo-2Ta-4W-4.5Al-2.5Ti-0.15Zr 0.05C-0.01B-1.1Y2O3. It exhibits the strength of a conventional nickel-base alloy at 1400 F but is quite superior at 2000 F. Its shear strength is relatively low, necessitating consideration of special joining procedures. Its high cycle, low cycle, and thermal fatigue properties are excellent. The relationship between alloy microstructure and properties is discussed.

  19. Strengthening of metallic alloys with nanometer-size oxide dispersions

    DOEpatents

    Flinn, J.E.; Kelly, T.F.

    1999-06-01

    Austenitic stainless steels and nickel-base alloys containing, by wt. %, 0.1 to 3.0% V, 0.01 to 0.08% C, 0.01 to 0.5% N, 0.05% max. each of Al and Ti, and 0.005 to 0.10% O, are strengthened and ductility retained by atomization of a metal melt under cover of an inert gas with added oxygen to form approximately 8 nanometer-size hollow oxides within the alloy grains and, when the alloy is aged, strengthened by precipitation of carbides and nitrides nucleated by the hollow oxides. Added strengthening is achieved by nitrogen solid solution strengthening and by the effect of solid oxides precipitated along and pinning grain boundaries to provide temperature-stabilization and refinement of the alloy grains. 20 figs.

  20. Strengthening of metallic alloys with nanometer-size oxide dispersions

    DOEpatents

    Flinn, John E.; Kelly, Thomas F.

    1999-01-01

    Austenitic stainless steels and nickel-base alloys containing, by wt. %, 0.1 to 3.0% V, 0.01 to 0.08% C, 0.01 to 0.5% N, 0.05% max. each of Al and Ti, and 0.005 to 0.10% O, are strengthened and ductility retained by atomization of a metal melt under cover of an inert gas with added oxygen to form approximately 8 nanometer-size hollow oxides within the alloy grains and, when the alloy is aged, strengthened by precipitation of carbides and nitrides nucleated by the hollow oxides. Added strengthening is achieved by nitrogen solid solution strengthening and by the effect of solid oxides precipitated along and pinning grain boundaries to provide temperature-stabilization and refinement of the alloy grains.

  1. NDE detectability of fatigue type cracks in high strength alloys

    NASA Technical Reports Server (NTRS)

    Christner, B. K.; Rummel, W. D.

    1983-01-01

    Specimens suitable for investigating the reliability of production nondestructive evaluation (NDE) to detect tightly closed fatigue cracks in high strength alloys representative of those materials used in spacecraft engine/booster construction were produced. Inconel 718 was selected as representative of nickel base alloys and Haynes 188 was selected as representative of cobalt base alloys used in this application. Cleaning procedures were developed to insure the reusability of the test specimens and a flaw detection reliability assessment of the fluorescent penetrant inspection method was performed using the test specimens produced to characterize their use for future reliability assessments and to provide additional NDE flaw detection reliability data for high strength alloys. The statistical analysis of the fluorescent penetrant inspection data was performed to determine the detection reliabilities for each inspection at a 90% probability/95% confidence level.

  2. Iron aluminide alloys with improved properties for high temperature applications

    DOEpatents

    McKamey, C.G.; Liu, C.T.

    1990-10-09

    An improved iron aluminide alloy of the DO[sub 3] type is described that has increased room temperature ductility and improved high elevated temperature strength. The alloy system further is resistant to corrosive attack in the environments of advanced energy conversion systems such as those using fossil fuels. The resultant alloy is relatively inexpensive as contrasted to nickel based and high nickel steels currently utilized for structural components. The alloy system consists essentially of 26--30 at. % aluminum, 0.5--10 at. % chromium, 0.02--0.3 at. % boron plus carbon, up to 2 at. % molybdenum, up to 1 at. % niobium, up to 0.5 at. % zirconium, up to 0.1 at. % yttrium, up to 0.5 at. % vanadium and the balance iron. 3 figs.

  3. Iron aluminide alloys with improved properties for high temperature applications

    DOEpatents

    McKamey, Claudette G.; Liu, Chain T.

    1990-01-01

    An improved iron aluminide alloy of the DO.sub.3 type that has increased room temperature ductility and improved high elevated temperature strength. The alloy system further is resistant to corrosive attack in the environments of advanced energy corrosion systems such as those using fossil fuels. The resultant alloy is relatively inexpensive as contrasted to nickel based and high nickel steels currently utilized for structural components. The alloy system consists essentially of 26-30 at. % aluminum, 0.5-10 at. % chromium, 0.02-0.3 at. % boron plus carbon, up to 2 at. % molybdenum, up to 1 at. % niobium, up to 0.5 at. % zirconium, up to 0.1 at. % yttrium, up to 0.5 at. % vanadium and the balance iron.

  4. Development and selection of heat-resistant tool steels for water-cooled dies

    NASA Astrophysics Data System (ADS)

    Kremney, L. S.; Zabezhinskii, A. Ya.

    1980-02-01

    Alloying and heat treatment of tool steels for water-cooled dies to improve the service life in high-speed automatic presses must ensure: 1) The lowest but still sufficient level of hardening during precipitation hardening; 2) the smallest amount of carbide not dissolved during quenching; 3) prevention of the decomposition of martensite in grain boundaries during tempering; 4) a structure of lath martensite.

  5. Effect of Crystal Orientation on Fatigue Failure of Single Crystal Nickel Base Turbine Blade Superalloys

    NASA Technical Reports Server (NTRS)

    Arakere, N. K.; Swanson, G.

    2002-01-01

    High cycle fatigue (HCF) induced failures in aircraft gas turbine and rocket engine turbopump blades is a pervasive problem. Single crystal nickel turbine blades are being utilized in rocket engine turbopumps and jet engines throughout industry because of their superior creep, stress rupture, melt resistance, and thermomechanical fatigue capabilities over polycrystalline alloys. Currently the most widely used single crystal turbine blade superalloys are PWA 1480/1493, PWA 1484, RENE' N-5 and CMSX-4. These alloys play an important role in commercial, military and space propulsion systems. Single crystal materials have highly orthotropic properties making the position of the crystal lattice relative to the part geometry a significant factor in the overall analysis. The failure modes of single crystal turbine blades are complicated to predict due to the material orthotropy and variations in crystal orientations. Fatigue life estimation of single crystal turbine blades represents an important aspect of durability assessment. It is therefore of practical interest to develop effective fatigue failure criteria for single crystal nickel alloys and to investigate the effects of variation of primary and secondary crystal orientation on fatigue life. A fatigue failure criterion based on the maximum shear stress amplitude /Delta(sub tau)(sub max))] on the 24 octahedral and 6 cube slip systems, is presented for single crystal nickel superalloys (FCC crystal). This criterion reduces the scatter in uniaxial LCF test data considerably for PWA 1493 at 1200 F in air. Additionally, single crystal turbine blades used in the alternate advanced high-pressure fuel turbopump (AHPFTP/AT) are modeled using a large-scale three-dimensional finite element model. This finite element model is capable of accounting for material orthotrophy and variation in primary and secondary crystal orientation. Effects of variation in crystal orientation on blade stress response are studied based on 297

  6. Cladding Alloys for Fluoride Salt Compatibility

    SciTech Connect

    Muralidharan, Govindarajan; Wilson, Dane F; Walker, Larry R; Santella, Michael L; Holcomb, David Eugene

    2011-06-01

    This report provides an overview of several candidate technologies for cladding nickel-based corrosion protection layers onto high-temperature structural alloys. The report also provides a brief overview of the welding and weld performance issues associated with joining nickel-clad nickel-based alloys. From the available techniques, two cladding technologies were selected for initial evaluation. The first technique is a line-of-sight method that would be useful for cladding large structures such as vessel interiors or large piping. The line-of-sight method is a laser-based surface cladding technique in which a high-purity nickel powder mixed into a polymer binder is first sprayed onto the surface, baked, and then rapidly melted using a high-power laser. The second technique is a vapor phase technique based on the nickel-carbonyl process that is suitable for cladding inaccessible surfaces such as the interior surfaces of heat exchangers. An initial evaluation for performed on the quality of nickel claddings processed using the two selected cladding techniques.

  7. Analyses of Elemental Partitioning in Advanced Nickel-Base Superalloy Single Crystals

    NASA Technical Reports Server (NTRS)

    Dreshfield, Robert L.; Thomas, Kimberly J.

    2005-01-01

    Aircraft propulsion engines for the High Speed Civil Transport which may be developed early in the 21st century will require significantly different durability requirements than those which currently power civil aircraft. The durability will be more difficult to achieve because it is expected that the new aircraft engines will have to operate at near maximum power for more than half of each flight compared to 5 to 10 percent for typical current aircraft. To meet this requirement, a team of NASA, Pratt & Whitney Aircraft, and General Electric personnel have been formed to develop an appropriate alloy for the mission. This report summarizes the work performed by a part of that team up to the retirement of one of its members, R.L. Dreshfield. The prime purpose of the report is to assemble the data obtained in a single document so that it may be more accessible to those who may wish to pursue it at a later date.

  8. Hydrogen production in a microbial electrolysis cell with nickel-based gas diffusion cathodes

    NASA Astrophysics Data System (ADS)

    Manuel, M.-F.; Neburchilov, V.; Wang, H.; Guiot, S. R.; Tartakovsky, B.

    Gas diffusion cathodes with Ni alloy and Ni catalysts manufactured by chemical deposition were tested for H 2 production in a microbial electrolysis cell (MEC). In a continuous flow MEC, multi-component cathodes containing Ni, Mo, Cr, and Fe, at a total catalyst load of 1 mg cm -2 on carbon support demonstrated stable H 2 production at rates of 2.8 - 3.7 L LR-1 d-1 with only 5% methane in the gas stream. Furthermore, a Ni-only gas diffusion cathode, with a Ni load of 0.6 mg cm -2, demonstrated a H 2 production rate of 4.1 L LR-1 d-1 . Overall, H 2 production was found to be proportional to the Ni load implying that inexpensive gas diffusion cathodes prepared by chemical deposition of Ni can be successfully used for continuous production of H 2 in a MEC.

  9. Quantitative characterization and comparison of precipitate and grain shape in Nickel -base superalloys using moment invariants

    NASA Astrophysics Data System (ADS)

    Callahan, Patrick Gregory

    A fundamental objective of materials science and engineering is to understand the structure-property-processing-performance relationship. We need to know the true 3-D microstructure of a material to understand certain geometric properties of a material, and thus fulfill this objective. Focused ion beam (FIB) serial sectioning allows us to find the true 3-D microstructure of Ni-base superalloys. Once the true 3-D microstructure is obtained, an accurate quantitative description and characterization of precipitate and/or grain shapes is needed to understand the microstructure and describe it in an unbiased way. In this thesis, second order moment invariants, the shape quotient Q, a convexity measure relating the volume of an object to the volume of its convex hull, V/Vconv, and Gaussian curvature have been used to compare an experimentally observed polycrystalline IN100 microstructure to three synthetic microstructures. The three synthetic microstructures used different shape classes to produce starting grain shapes. The three shape classes are ellipsoids, superellipsoids, and the shapes generated when truncating a cube with an octahedron. The microstructures are compared using a distance measure, the Hellinger distance. The Hellinger distance is used to compare distributions of shape descriptors for the grains in each microstructure. The synthetic microstructure that has the smallest Hellinger distance, and so best matched the experimentally observed microstructure is the microstructure that used superellipsoids as a starting grain shape. While it has the smallest Hellinger distance, and is approaching realistic grain morphologies, the superellipsoidal microstructure is still not realistic. Second order moment invariants, Q, and V/V conv have also been used to characterize the γ' precipitate shapes from four experimental Ru-containing Ni-base superalloys with differences in alloying additions. The superalloys are designated UM-F9, UM-F18, UM-F19, and UM-F22. The

  10. Modelling of the dynamic behaviour of hard-to-machine alloys

    NASA Astrophysics Data System (ADS)

    Hokka, M.; Leemet, T.; Shrot, A.; Bäker, M.; Kuokkala, V.-T.

    2012-08-01

    Machining of titanium alloys and nickel based superalloys can be difficult due to their excellent mechanical properties combining high strength, ductility, and excellent overall high temperature performance. Machining of these alloys can, however, be improved by simulating the processes and by optimizing the machining parameters. The simulations, however, need accurate material models that predict the material behaviour in the range of strains and strain rates that occur in the machining processes. In this work, the behaviour of titanium 15-3-3-3 alloy and nickel based superalloy 625 were characterized in compression, and Johnson-Cook material model parameters were obtained from the results. For the titanium alloy, the adiabatic Johnson-Cook model predicts softening of the material adequately, but the high strain hardening rate of Alloy 625 in the model prevents the localization of strain and no shear bands were formed when using this model. For Alloy 625, the Johnson-Cook model was therefore modified to decrease the strain hardening rate at large strains. The models were used in the simulations of orthogonal cutting of the material. For both materials, the models are able to predict the serrated chip formation, frequently observed in the machining of these alloys. The machining forces also match relatively well, but some differences can be seen in the details of the experimentally obtained and simulated chip shapes.

  11. Preliminary study of oxide-dispersion-strengthened B-1900 prepared by mechanical alloys

    NASA Technical Reports Server (NTRS)

    Glasgow, T. K.; Quatinetz, M.

    1975-01-01

    An experimental oxide dispersion strengthened (ODS) alloy based on the B-1900 composition was produced by the mechanical alloying process. Without optimization of the processing for the alloy or the alloy for the processing, recrystallization of the extruded product to large elongated grains was achieved. Materials having grain length-width ratios of 3 and 5.5 were tested in tension and stress-rupture. The ODS B-1900 exhibited tensile strength similar to that of cast B-1900. Its stress-rupture life was lower than that of cast B-1900 at 760 C. At 1095 C the ODS B-1900 with the higher grain length-width ratio (5.5) had stress-rupture life superior to that of cast B-1900. It was concluded that, with optimization, oxide dispersion strengthening of B-1900 and other complex cast nickel-base alloys has potential for improving high temperature properties over those of the cast alloy counterparts.

  12. Advanced Testing Techniques to Measure the PWSCC Resistance of Alloy 690 and its Weld Metals

    SciTech Connect

    P.Andreson

    2004-10-01

    Wrought Alloy 600 and its weld metals (Alloy 182 and Alloy 82) were originally used in pressurized water reactors (PWRs) due to the material's inherent resistance to general corrosion in a number of aggressive environments and because of a coefficient of thermal expansion that is very close to that of low alloy and carbon steel. Over the last thirty years, stress corrosion cracking in PWR primary water (PWSCC) has been observed in numerous Alloy 600 component items and associated welds, sometimes after relatively long incubation times. The occurrence of PWSCC has been responsible for significant downtime and replacement power costs. As part of an ongoing, comprehensive program involving utilities, reactor vendors and engineering/research organizations, this report will help to ensure that corrosion degradation of nickel-base alloys does not limit service life and that full benefit can be obtained from improved designs for both replacement components and new reactors.

  13. An oxide dispersion strengthened Ni-W-Al alloy with superior high temperature strength

    NASA Technical Reports Server (NTRS)

    Glasgow, T. K.

    1976-01-01

    Oxide dispersion strengthened alloys based on the WAZ-20 nickel-base alloy were prepared by the mechanical alloying process described by Benjamin (1973), and evaluated. The results of microstructural examinations and mechanical property determinations are discussed. It is shown that WAZ-20, a high gamma-prime fraction alloy having a high gamma-prime solvus temperature, can be effectively dispersion strengthened. The strengths obtained were outstanding, especially at 1150 and 1205 C. The strength is attributed to a combination of highly alloyed matrix, elongated grain structure, and hard phase dispersion. Tensile ductility can be improved by post-recrystallization heat treatment. The new alloy shows some potential for low stress post-extrusion forming.

  14. Influence of an aluminide coating on the TMF life of a single crystal nickel-base superalloy

    SciTech Connect

    Affeldt, E.E.

    1999-10-01

    TMF tests were conducted with bare and aluminide coated single crystal nickel-based superalloy specimens. Temperature cycling was between 400 C and 1,100 C with a phase shift (135 deg) that is typical for damaged locations on turbine blades. Stress response is characterized by a constant range and the formation of a tensile mean stress as a result of relaxation in the high temperature part of the cycle which is in compression. Bare specimens showed crack initiation from typical oxide hillocks. Coated specimens showed life reduction with respect to the bare ones caused by brittle cracking of the coating in the low temperature part of the cycle. Isothermal bending tests of coated specimens confirmed the low ductility of the coating at temperatures below 600 C but quantitative correlation with the TMF test results failed.

  15. High-Temperature Oxidation Behavior of Two Nickel-Based Superalloys Produced by Metal Injection Molding for Aero Engine Applications

    NASA Astrophysics Data System (ADS)

    Albert, Benedikt; Völkl, Rainer; Glatzel, Uwe

    2014-09-01

    For different high-temperature applications like aero engines or turbochargers, metal injection molding (MIM) of superalloys is an interesting processing alternative. For operation at high temperatures, oxidation behavior of superalloys produced by MIM needs to match the standard of cast or forged material. The oxidation behavior of nickel-based superalloys Inconel 713 and MAR-M247 in the temperature interval from 1073 K to 1373 K (800 °C to 1100 °C) is investigated and compared to cast material. Weight gain is measured discontinuously at different oxidation temperatures and times. Analysis of oxidized samples is done via SEM and EDX-measurements. MIM samples exhibit homogeneous oxide layers with a thickness up to 4 µm. After processing by MIM, Inconel 713 exhibits lower weight gain and thinner oxide layers than MAR-M247.

  16. A model for life predictions of nickel-base superalloys in high-temperature low cycle fatigue

    NASA Technical Reports Server (NTRS)

    Romanoski, Glenn R.; Pelloux, Regis M.; Antolovich, Stephen D.

    1988-01-01

    Extensive characterization of low-cycle fatigue damage mechanisms was performed on polycrystalline Rene 80 and IN100 tested in the temperature range from 871 to 1000 C. Low-cycle fatigue life was found to be dominated by propagation of microcracks to a critical size governed by the maximum tensile stress. A model was developed which incorporates a threshold stress for crack extension, a stress-based crack growth expression, and a failure criterion. The mathematical equivalence between this mechanistically based model and the strain-life low-cycle fatigue law was demonstrated using cyclic stress-strain relationships. The model was shown to correlate the high-temperature low-cycle fatigue data of the different nickel-base superalloys considered in this study.

  17. Fatigue Crack Growth Behavior of Nickel-base Superalloy Haynes 282 at 550-750 °C

    NASA Astrophysics Data System (ADS)

    Rozman, K. A.; Kruzic, J. J.; Hawk, J. A.

    2015-08-01

    The fatigue crack growth rates for nickel-based superalloy Haynes 282 were measured at temperatures of 550, 650, and 750 °C using compact tension specimens with a load ratio of 0.1 and cyclic loading frequencies of 25 Hz and 0.25 Hz. Increasing the temperature from 550 to 750 °C caused the fatigue crack growth rates to increase from ~20 to 60% depending upon the applied stress intensity level. The effect of reducing the applied loading frequency increased the fatigue crack growth rates from ~20 to 70%, also depending upon the applied stress intensity range. The crack path was observed to be transgranular for the temperatures and frequencies used during fatigue crack growth rate testing. At 750 °C, there were some indications of limited intergranular cracking excursions at both loading frequencies; however, the extent of intergranular crack growth was limited and the cause is not understood at this time.

  18. Encapsulation of sulfur with thin-layered nickel-based hydroxides for long-cyclic lithium-sulfur cells

    NASA Astrophysics Data System (ADS)

    Jiang, Jian; Zhu, Jianhui; Ai, Wei; Wang, Xiuli; Wang, Yanlong; Zou, Chenji; Huang, Wei; Yu, Ting

    2015-10-01

    Elemental sulfur cathodes for lithium/sulfur cells are still in the stage of intensive research due to their unsatisfactory capacity retention and cyclability. The undesired capacity degradation upon cycling originates from gradual diffusion of lithium polysulfides out of the cathode region. To prevent losses of certain intermediate soluble species and extend lifespan of cells, the effective encapsulation of sulfur plays a critical role. Here we report an applicable way, by using thin-layered nickel-based hydroxide as a feasible and effective encapsulation material. In addition to being a durable physical barrier, such hydroxide thin films can irreversibly react with lithium to generate protective layers that combine good ionic permeability and abundant functional polar/hydrophilic groups, leading to drastic improvements in cell behaviours (almost 100% coulombic efficiency and negligible capacity decay within total 500 cycles). Our present encapsulation strategy and understanding of hydroxide working mechanisms may advance progress on the development of lithium/sulfur cells for practical use.

  19. Encapsulation of sulfur with thin-layered nickel-based hydroxides for long-cyclic lithium-sulfur cells.

    PubMed

    Jiang, Jian; Zhu, Jianhui; Ai, Wei; Wang, Xiuli; Wang, Yanlong; Zou, Chenji; Huang, Wei; Yu, Ting

    2015-10-16

    Elemental sulfur cathodes for lithium/sulfur cells are still in the stage of intensive research due to their unsatisfactory capacity retention and cyclability. The undesired capacity degradation upon cycling originates from gradual diffusion of lithium polysulfides out of the cathode region. To prevent losses of certain intermediate soluble species and extend lifespan of cells, the effective encapsulation of sulfur plays a critical role. Here we report an applicable way, by using thin-layered nickel-based hydroxide as a feasible and effective encapsulation material. In addition to being a durable physical barrier, such hydroxide thin films can irreversibly react with lithium to generate protective layers that combine good ionic permeability and abundant functional polar/hydrophilic groups, leading to drastic improvements in cell behaviours (almost 100% coulombic efficiency and negligible capacity decay within total 500 cycles). Our present encapsulation strategy and understanding of hydroxide working mechanisms may advance progress on the development of lithium/sulfur cells for practical use.

  20. Resistance of nitrogen-containing stainless alloys to corrosion in chloride media

    SciTech Connect

    Bandy, R.; van Rooyen, D.

    1982-10-08

    The pitting resistance of a series of experimental stainless steels with varying amounts of nickel, chromium, molybdenum, manganese and nitrogen and a number of commercial stainless steels and nickel based alloys has been studied in highly concentrated chloride media. The results show that nitrogen enhancer the pitting resistance of stainless steel and exceptional corrosion resistance is achieved with high levels of nitrogen in combination with suitable amounts of molybdenum and chromium.