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Sample records for pb-bi corrosion processes

  1. Simulation of Mechanical Stress on Stainless Steel for Pb-Bi Corrosion Test by Using ABAQUS

    NASA Astrophysics Data System (ADS)

    Irwanto, D.; Mustari, A. P. A.; Budiman, B. A.

    2017-03-01

    Pb-Bi eutectic with its advantageous is proposed to be utilized as a coolant in the GEN IV type of rSeactor. However, high temperature corrosion when contact with stainless steels is one of the issues of Pb-Bi eutectic utilization. It is known that in the environment of high temperature Pb-Bi, mechanical strength of stainless steel may decrease. Thus, simulation of mechanical stress working on stainless steel during in-situ bending test by using ABAQUS was conducted. Several bending degrees were simulated at high temperature to obtain the mechanical stress information. Temperature condition was strongly affect the stress vs. displacement profile. The reported mechanical strength reduction percentage was used to draw predicted mechanical stress under high temperature Pb-Bi environment.

  2. Corrosion behaviour of aluminized martensitic and austenitic steels in liquid Pb-Bi

    NASA Astrophysics Data System (ADS)

    Deloffre, Ph.; Balbaud-Célérier, F.; Terlain, A.

    2004-11-01

    The Pb-Bi liquid alloy is under consideration as a spallation target material in the hybrid systems due to its suitable nuclear and physical properties. In order to limit the risks of corrosion of the structural elements in contact with the liquid Pb-Bi, protection by means of aluminized coatings was investigated for 316L austenitic steel and T91 martensitic steel. For both steels, no damages were observed after immersions in static Pb-Bi up to 500 °C for low oxygen concentrations and long durations. However, at 600 °C in the same conditions, a non-uniform degradation of the coatings was observed. Only coated 316L was tested in dynamic conditions. The results were generally satisfying for temperatures from 350 to 600 °C and for fluid velocities up to 2.3 m s -1. However, in both the IPPE loops and the CICLAD device, some localized damage of the coatings, attributed to erosion, was observed.

  3. In-Situ X-ray Spectroscopic Studies of the Fundamental Chemistry of Pb and Pb-Bi Corrosion Processes at High Temperatures: Development and Assessment of Composite Corrosion Resistant Materials.

    SciTech Connect

    Carlo Segre

    2009-12-30

    Over the course of this project, we have a number of accomplishments. The following list is presented as a summary statement for the project. Specific details from previous Quarterly Reports are given. (1) We established that it is possible to use EXAFS to study the interface layer between a material and the liquid Pb overlayer. We have discovered that molybdenum grows a selflimiting oxide layer which does not spall even at the highest temperatures studied. There have been 2 publications resulting from these studies. (2) We have fabricated a high temperature environmental chamber capable of extending the Pb overlayer studies by varying the incident x-ray beam angle to perform depth profiling of the Pb layer. This chamber will continue to be available to nuclear materials program researchers who wish to use the MRCAT beam line. (3) We have developed a collaboration with researchers at the Paul Scherrer Institute to study corrosion layers on zircalloy. One publication has resulted from this collaboration and another is in progress. (4) We have developed a collaboration with Prof. G.R. Odette of UCSB in which we studied the local structure of Ti and Y in nanoclusters found in oxygen dispersion strengthened steels. There are two publications in progress form this collaboration and we have extended the project to anomalous small angle x-ray scattering as well as EXAFS. (5) We have promoted the use of EXAFS for the study of nuclear materials to the community over the past 4 years and we have begun to see an increase in demand for EXAFS from the community at the MRCAT beam line. (6) This grant was instrumental in nucleating interest in establishing a new Collaborative Access Team at the Advanced Photon Source, the Nuclear and Radiological Research CAT (NRR-CAT). The co-PI (Jeff Terry) is the lead investigator on this project and it has been approved by the APS Scientific Advisory Committee for further planning. The status of the NRR-CAT project is being discussed in a

  4. Novel mesoporous graphitic carbon nitride modified PbBiO2Br porous microspheres with enhanced photocatalytic performance.

    PubMed

    Wang, Bin; Di, Jun; Liu, Gaopeng; Yin, Sheng; Xia, Jiexiang; Zhang, Qi; Li, Huaming

    2017-12-01

    Sustainable mesoporous graphitic carbon nitride (mpg-C3N4) modified PbBiO2Br porous microsphere (mpg-C3N4/PbBiO2Br) had been successfully synthesized via solvothermal process. Multiple techniques were applied to explore the structure, morphology, optical and electronic properties of the as-prepared photocatalysts. It could be found that the mpg-C3N4 was uniformly distributed on the surface of the PbBiO2Br porous microsphere. Compared with the pure PbBiO2Br, the mpg-C3N4/PbBiO2Br exhibited superior photocatalytic activity for the degradation of organic pollutants under visible light irradiation. When the mass fraction of mpg-C3N4 was 3%, the mpg-C3N4/PbBiO2Br composite materials exhibited the highest photocatalytic performance. The results indicated that the introduction of mpg-C3N4 could effectively enhance the electron mobility to promote the catalytic activity. The enhanced photocatalytic activity of the mpg-C3N4/PbBiO2Br materials can be attributed to the stronger optical trapping capability and the more effective separation efficiency of photogenerated electron-hole pairs. During the process of photocatalysis, the main active species of the photocatalysts were determined to be the and hole under visible light irradiation. Based on the relative band positions of mpg-C3N4 and PbBiO2Br, a possible photocatalytic mechanism of mpg-C3N4/PbBiO2Br composite catalyst was proposed. Copyright © 2017 Elsevier Inc. All rights reserved.

  5. Strong superconducting strength in ε-PbBi microcubes

    NASA Astrophysics Data System (ADS)

    Gandhi, Ashish Chhaganlal; Wu, Sheng Yun

    2016-06-01

    Single phase ε-PbBi microcubes were synthesized using a simple thermal evaporation method. Synchrotron x-ray measurement of the crystal structure of the ε-PbBi microcubes revealed a space group of P63/mmc. Enhanced superconducting transitions were observed from the temperature dependent magnetization, showing a main diamagnetic Meissner state below a TC of ~8.66(2) K. An extremely strong superconducting strength (α=2.51(1)) and electron-phonon constant (λEP=2.25) are obtained from the modified Allen and Dynes theory, which give rise to higher TC superconductivity in this type of structure. The electron-phonon coupling to low lying phonons is found to be the leading mechanism for the observed strong-coupling superconductivity in the PbBi system.

  6. Twin Astir: An irradiation experiment in liquid Pb Bi eutectic environment

    NASA Astrophysics Data System (ADS)

    Van den Bosch, J.; Al Mazouzi, A.; Benoit, Ph.; Bosch, R. W.; Claes, W.; Smolders, B.; Schuurmans, P.; Abderrahim, H. Aït

    2008-06-01

    The Twin Astir irradiation program, currently under irradiation in the BR2 reactor at SCK.CEN is aimed at determining the separate and possibly synergetic effects of a liquid lead bismuth eutectic (LBE) environment and neutron irradiation. It will lead to a parameterisation of the key influencing factors on the mechanical properties of the candidate structural materials for the future experimental accelerator driven system (ADS). The experiment consists of six capsules containing mainly mini tensile samples and one capsule containing mini DCT's (disc shaped compact tension specimens). Three of the tensile containing capsules and half of the DCT containing capsule are filled each with approximately 20 ml of low oxygen (10 -6 wt%) LBE. To complete the filling of these capsules with LBE under controlled conditions a dedicated filling installation was constructed at SCK.CEN. The other three tensile containing capsules are subjected to PWR water conditions, in order to discriminate the effect of PbBi under irradiation from the effect of the irradiation itself. To extract the effect of the PbBi corrosion itself on the material properties, one of the capsules is undergoing the thermal cycles of the BR2 reactor without being subjected to irradiation. This results in a matrix of three irradiation doses in LBE (0, 1.5 and 2.5 dpa) and two environments (PbBi and PWR water conditions). Here we will present the detailed concept and the status of the Twin Astir project, describe the materials under irradiation and report on our experience with the licensing of the experiment.

  7. Polymorphism in PbBiOXO{sub 4} compounds (X=V, P, As): Part II-PbBiOPO{sub 4} and PbBiOAsO{sub 4} structures and characterization of related solid solutions

    SciTech Connect

    Labidi, Olfa; Roussel, Pascal; Drache, Michel Vannier, Rose-Noelle; Wignacourt, Jean-Pierre

    2008-09-15

    Reinvestigation of PbBiOXO{sub 4} (X=V, P, As) thermal behaviour revealed a phase transition for V- and P-compounds, but no transition for the As-compound. As shown by single-crystal X-ray diffraction and high-resolution neutron powder diffraction, {alpha}-PbBiOVO{sub 4} transforms to {beta}-PbBiOVO{sub 4} at 550 deg. C. The two PbBiOPO{sub 4} varieties are isomorph to the vanadate forms, while PbBiOAsO{sub 4} adopts the {beta}-type structure whatever the temperature. PbBiP{sub 1-x}OAs{sub x}O{sub 4} and PbBiV{sub 1-x}OM{sub x}O{sub 4} (M=As, P, Cr, Mn) solid solutions display both triclinic and monoclinic domains, and the {alpha}{yields}{beta} transition temperature is a function of the substitution rate. The ionic conductivity of these compounds was investigated by impedance spectroscopy. The analysis of free space in the {beta}-PbBiOVO{sub 4} structure allows to propose a one-dimensional oxygen diffusion pathway along [010] when the temperature increases. - Graphical abstract: {alpha}{yields}{beta} PbBiOV{sub 1-x}As{sub x}O{sub 4} composition dependence.

  8. Processing for both high-{Tc} and high-J{sub c} (Tl,Pb,Bi)(Sr,Ba){sub 2}Ca{sub 2}Cu{sub 3}O{sub 9} superconducting tapes

    SciTech Connect

    Liu, R.S.; Wu, S.F.; Tai, C.H.; Shy, D.S.

    1994-12-31

    The authors have found an efficient and highly reproducible method for the preparation of the homogeneous Tl-1223 powders by the partial substitution of Ba{sup 2+} into the Sr{sup 2+} sites in the (Tl{sub 0.6}Pb{sub 0.2}Bi{sub 0.2})(Sr{sub 2{minus}x}Ba{sub x})Ca{sub 2}Cu{sub 3}O{sub 9} system. Superconducting tapes (sheathed in silver) based on the titled system have been fabricated by using the powder-in-tube (PIT) method. Typical critical temperatures ({Tc}) of around 120 K and transport critical current densities (J{sub c}) of about 1.05 {times} 10{sup 4} A/cm{sup 2} at 77 K in a zero magnetic field have been routinely obtained on short lengths ({approximately}3 cm) of the sintered Tl-1223 tapes after rolling. Moreover, a prototype superconducting (Tl,Pb,Bi)(Sr,Ba){sub 2}Ca{sub 2}Cu3O{sub 9} magnet (with three pancake coils, each containing four 3 m lengths of rolled tapes) generated field of 240 G at 77 K was obtained.

  9. Performance of New Pb-Bi Alloys for Pb-Acid Battery Applications: EIS and Polarization Study

    NASA Astrophysics Data System (ADS)

    Peixoto, Leandro C.; Bortolozo, Ausdinir D.; Garcia, Amauri; Osório, Wislei R.

    2016-06-01

    The present investigation is focused on the evaluation of electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization results, associated with resulting microstructural features of two distinct as-cast Pb-Bi alloys (i.e., 1 and 2.5 wt.% Bi). EIS, potentiodynamic polarization curves, and equivalent circuits are used to analyze the corrosion behavior. The electrochemical parameters show that the corrosion resistance increases when the matrix microstructure is characterized by coarser cells when compared with finer ones. However, when a coarse cellular array is associated with increase in Bi content caused by macrosegregation during casting, the corrosion resistance decreases significantly. Bismuth modifies the anode/cathode area ratio increasing drastically the corrosion action.

  10. Corrosion

    ERIC Educational Resources Information Center

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  11. Corrosion

    ERIC Educational Resources Information Center

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  12. Design Study of Pb-Bi-Cooled and NaK-Cooled Small Reactors: PBWFR and DSFR

    SciTech Connect

    Otsubo, Akira; Takahashi, Minoru

    2004-07-01

    The liquid lead-bismuth eutectic (Pb-Bi) has good compatibility with water, which is different from sodium. It is expected that the Pb-Bi could be used as a coolant of the deep sea fast reactor (DSFR) and the Pb-Bi- cooled direct contact boiling water small fast reactor (PBWFR). Physics analysis of the Pb-Bi-cooled small reactor cores with and without inner control rods was performed using the computer program of General Purpose Neutronics Code System (SRAC95) developed by Japan Atomic Energy Research Institute (JAERI). The coolant of Pb-Bi seems to be good as well as NaK for small reactors. (authors)

  13. Evaluation of Two 300 MWe Fourth Generation Pb-Bi Reactor System Concepts

    SciTech Connect

    Miller, Laurence F.; Khuram Khan, M.; Williams, Wesley; Mynatt, F.R.

    2002-07-01

    This paper describes the evaluation of two 300 MWe modular Pb-Bi cooled reactor system concepts that can be field assembled from components shipped on standard rail cars or on trucks. Thus, the largest components must be smaller than 12' x 12' x 80' (3.66 m x 3.66 m x 24.4 m) and should weigh no more than 80 tons. One of these systems utilizes a cylindrical two-loop containment vessel for the core and the other is a slab design. The fuel for both designs consists of standard-sized metallic IFR fuel in 17 x 17 square array assemblies with a pitch-to-diameter ratio of 1.15. The coolant outlet temperature is limited by current material technology, which is estimated to be 550 C. The primary coolant inlet temperature is selected to be 350 C. This is well above the melting temperature of Pb-Bi, and it is expected to be sufficiently high to limit transient-induced thermal stresses to acceptable values. Coolant flow rates through the core and external piping are below 1 m/s. The results from neutronics calculations include power distributions, reactivity coefficients, and fuel depletion, and results from heat transfer calculations include temperatures and flow rates at various locations in the primary and secondary systems. The neutronic design calculations are accomplished by using a discrete ordinate transport code and a cross section processing system developed at Oak Ridge National Laboratory. Two-dimensional flux distributions are obtained with the DOORS system, and ORIGEN-S, coupled with KENO, is used for time-dependent depletion calculations. The thermal-hydraulic design of the core consists of heat transfer and fluid flow calculation for an average channel. The inlet and outlet temperatures, along with the fuel centerline temperature, are determined in conjunction with core flow rates, pumping power, and total power output. This is accomplished by using a lumped parameter steady-state model with a spreadsheet and by using a one-dimensional time-dependent model

  14. Combustion system processes leading to corrosive deposits

    NASA Technical Reports Server (NTRS)

    Stearns, C. A.; Kohl, F. J.; Rosner, D. E.

    1983-01-01

    Degradation of turbine engine hot gas path components by high temperature corrosion can usually be associated with deposits even though other factors may also play a significant role. The origins of the corrosive deposits are traceable to chemical reactions which take place during the combustion process. In the case of hot corrosion/sulfidation, sodium sulfate was established as the deposited corrosive agent even when none of this salt enters the engine directly. The sodium sulfate is formed during the combustion and deposition processes from compounds of sulfur contained in the fuel as low level impurities and sodium compounds, such as sodium chloride, ingested with intake air. In other turbine and power generation situations, corrosive and/or fouling deposits can result from such metals as potassium, iron, calcium, vanadium, magnesium, anad silicon. Previously announced in STAR as N81-23243

  15. Combustion system processes leading to corrosive deposits

    NASA Technical Reports Server (NTRS)

    Stearns, C. A.; Kohl, F. J.; Rosner, D. E.

    1983-01-01

    Degradation of turbine engine hot gas path components by high temperature corrosion can usually be associated with deposits even though other factors may also play a significant role. The origins of the corrosive deposits are traceable to chemical reactions which take place during the combustion process. In the case of hot corrosion/sulfidation, sodium sulfate was established as the deposited corrosive agent even when none of this salt enters the engine directly. The sodium sulfate is formed during the combustion and deposition processes from compounds of sulfur contained in the fuel as low level impurities and sodium compounds, such as sodium chloride, ingested with intake air. In other turbine and power generation situations, corrosive and/or fouling deposits can result from such metals as potassium, iron, calcium, vanadium, magnesium, anad silicon. Previously announced in STAR as N81-23243

  16. Combustion system processes leading to corrosive deposits

    NASA Technical Reports Server (NTRS)

    Stearns, C. A.; Kohl, F. J.; Rosner, D. E.

    1981-01-01

    Degradation of turbine engine hot gas path components by high temperature corrosion can usually be associated with deposits even though other factors may also play a significant role. The origins of the corrosive deposits are traceable to chemical reactions which take place during the combustion process. In the case of hot corrosion/sulfidation, sodium sulfate was established as the deposited corrosive agent even when none of this salt enters the engine directly. The sodium sulfate is formed during the combustion and deposition processes from compounds of sulfur contained in the fuel as low level impurities and sodium compounds, such as sodium chloride, ingested with intake air. In other turbine and power generation situations, corrosive and/or fouling deposits can result from such metals as potassium, iron, calcium, vanadium, magnesium, and silicon.

  17. Electrochemical study on metal corrosion in chemical mechanical planarization process

    NASA Astrophysics Data System (ADS)

    Kondo, Seiichi; Ichige, Yasuhiro; Otsuka, Yuya

    2017-07-01

    Typical metal corrosions caused by the chemical mechanical planarization (CMP) process are discussed in this review paper. By categorizing them into seven kinds of corrosion, namely, chemical corrosion, crevice corrosion, crystal-orientation-dependent corrosion, narrow trench corrosion, photocorrosion, galvanic corrosion, and electrostatic-charge induced corrosion, we discuss their mechanisms and how to suppress them on the basis of electrochemical studies. Moreover, we demonstrate the usefulness of three-dimensional pH-potential diagrams for predicting corrosion issues in an actual CMP process.

  18. Concrete cover cracking with reinforcement corrosion of RC beam during chloride-induced corrosion process

    SciTech Connect

    Zhang Ruijin; Castel, Arnaud; Francois, Raoul

    2010-03-15

    This paper deals with the evolution of the corrosion pattern based on two beams corroded by 14 years (beam B1CL1) and 23 years (beam B2CL1) of conservation in a chloride environment. The experimental results indicate that, at the cracking initiation stage and the first stage of cracking propagation, localized corrosion due to chloride ingress is the predominant corrosion pattern and pitting corrosion is the main factor that influences the cracking process. As corrosion cracking increases, general corrosion develops rapidly and gradually becomes predominant in the second stage of cracking propagation. A comparison between existing models and experimental results illustrates that, although Vidal et al.'s model can better predict the reinforcement corrosion of beam B1CL1 under localized corrosion, it cannot predict the corrosion of beam B2CL1 under general corrosion. Also, Rodriguez's model, derived from the general corrosion due to electrically accelerated corrosion experiments, cannot match natural chloride corrosion irrespective of whether corrosion is localized or general. Thus, for natural general corrosion in the second stage of cracking propagation, a new model based on the parameter of average steel cross-section loss is put forward to predict steel corrosion from corrosion cracking.

  19. Photocatalytic degradation of organic dyes on visible-light responsive photocatalyst PbBiO 2Br

    NASA Astrophysics Data System (ADS)

    Shan, Zhichao; Wang, Wendeng; Lin, Xinping; Ding, Hanming; Huang, Fuqiang

    2008-06-01

    The layered compound of lead bismuth oxybromide PbBiO 2Br, prepared by conventional solid-state reaction method, has an optical band gap of 2.3 eV, and possesses a good visible-light-response ability. The references, PbBi 2Nb 2O 9, TiO 2-xN x, BiOBr and BiOI 0.8Cl 0.2, which are excellent visible-light-response photocatalysts, were applied to comparatively understand the activity of PbBiO 2Br. Degradation of methyl orange and methylene blue was used to evaluate photocatalytic activity. The results show that PbBiO 2Br is more photocatalytically active than PbBi 2Nb 2O 9, TiO 2-xN x and BiOBr under visible light.

  20. CORROSION ISSUES ASSOCIATED WITH AUSTENITIC STAINLESS STEEL COMPONENTS USED IN NUCLEAR MATERIALS EXTRACTION AND SEPARATION PROCESSES

    SciTech Connect

    Mickalonis, J.; Louthan, M.; Sindelar, R.

    2012-12-17

    This paper illustrated the magnitude of the systems, structures and components used at the Savannah River Site for nuclear materials extraction and separation processes. Corrosion issues, including stress corrosion cracking, pitting, crevice corrosion and other corrosion induced degradation processes are discussed and corrosion mitigation strategies such as a chloride exclusion program and corrosion release testing are also discussed.

  1. Experimental evidence of hidden topological surface states in PbBi4Te7.

    PubMed

    Okuda, Taichi; Maegawa, Takamasa; Ye, Mao; Shirai, Kaito; Warashina, Takuya; Miyamoto, Koji; Kuroda, Kenta; Arita, Masashi; Aliev, Ziya S; Amiraslanov, Imamaddin R; Babanly, Mahammad B; Chulkov, Evgueni V; Eremeev, Sergey V; Kimura, Akio; Namatame, Hirofumi; Taniguchi, Masaki

    2013-11-15

    A topological surface state that is protected physically under the Bi2Te3-like five-layer block has been revealed on the Pb-based topological insulator (TI) PbBi4Te7 by bulk sensitive angle-resolved photoelectron spectroscopy (ARPES). Furthermore, conservation of the spin polarization of the hidden topological surface states is directly confirmed by bulk-sensitive spin ARPES observation. This finding paves the way to realize the real spintronics devices by TIs that are operable in the real environment.

  2. Corrosion resistant process piping changes in economics

    SciTech Connect

    Lain, E.H. Jr.

    1996-07-01

    In recent years, the process piping industry has seen dramatic changes occur in corrosion resistant materials. Some changes have occurred in the form of new and modified materials becoming available. However, the most dramatic changes have occurred in the pricing of some older and well known materials. These economic changes have been dramatic and quick, so much so that the old established budget pricing ``rules of thumb`` used for many years to estimate piping projects are no longer valid. In many instances, the prices of some premium metals (titanium, for example) are now on a comparatively equal basis even with high alloys when all factors including densities, special fabrication requirements and service life are taken into account. The purpose of this paper is to discuss some commonly encountered corrosion resistant piping materials, a brief summary of their chemical and mechanical properties and usage. However, the focus of the paper presented will be economic. It will detail the current raw material prices for high alloys including duplex stainless steels, nickel and nickel alloys, Hastelloys+, as well as the reactive metals, zirconium and titanium. In addition, a typical fabricated piping spool in various diameters will be estimated for all of the above metals and the results plotted in graphical format for quick comparison. Last, a quick method will be presented to estimate as fabricated piping costs if the base material price for pipe is known.

  3. Properties of superconducting Pb/Bi films modulated by a periodic magnetic stripe pattern

    NASA Astrophysics Data System (ADS)

    Ye, Zuxin; Kim, Kyongwan; Lyuksyutov, I.; Wu, Wenhao; Naugle, D. G.

    2010-03-01

    Rectangular Pb/Bi patterns with four contact leads were defined on Si wafers by e-beam lithography. Pb/Bi films with thickness ˜ 100 nm were deposited by evaporation with the substrates held at liquid nitrogen temperature. Ge layers of thickness ˜ 20 nm were then deposited as a spacer layer. Parallel Ni stripes were patterned by e-beam lithography and deposited by e-beam evaporation on the top of the Ge spacer layer. The width of the stripes was 120 nm and the spacing was 500 nm. The thickness of Ni layer was 120 nm. Electron transport properties were investigated in two types of samples, with the current applied parallel (the parallel samples) or perpendicular (the perpendicular samples) to the Ni stripes. Hysteretic superconducting properties under a magnetic field were observed in both types of samples. An anomalous magneto-resistance exceeding the normal state resistance was observed in the perpendicular samples at certain temperature and magnetic field range. A strong enhancement in critical current was observed in the parallel samples at higher temperatures. The experimental data was compared with the recent theories of magnet-superconductor hybrids. This work was supported by DOE No. DE-FG02-07ER46450, NSF CHE-0809651, the Robert A. Welch Foundation A-0514 and A-1688, and NHARP under grant # 010366-0039-2007.

  4. AE analysis during corrosion, stress corrosion cracking and corrosion fatigue processes

    SciTech Connect

    Yuyama, S.; Kishi, T.

    1983-01-01

    Current theoretical and experimental research on the use of acoustic emission (AE) techniques for studying corrosion problems is reviewed. In particular, attention is given to the AE behavior of Type 304 stainless steel in aqueous environment, and a new method for analyzing corrosion, stress corrosion cracking, and corrosion fatigue in Type 304 steel is described. Results are also presented for other steels, aluminum and magnesium alloys, copper and its alloys, uranium alloys, and titanium and zirconium alloys. It is concluded that the AE method is a prommising approach to the detection and monitoring of localized corrosion in both laboratory specimens and engineering structures. Care must be taken, however, to discriminate valid AE signals from the background noise and to interpret the results correctly. 95 references.

  5. Transverse Peltier effect in tilted Pb -Bi2Te3 multilayer structures

    NASA Astrophysics Data System (ADS)

    Kyarad, A.; Lengfellner, H.

    2006-11-01

    A transverse Peltier effect has been observed in artificially created tilted Pb -Bi2Te3 multilayer structures. Multilayer stacks consisting of alternating layers of Pb and n-type Bi2Te3 have been prepared by a heating procedure and showed large thermoelectric anisotropy up to ΔS ≅200μV/K, depending on thickness ratio p =dBiTe/dPb, where dBiTe and dPb are the thicknesses of Bi2Te3 and Pb layers, respectively. Tilted samples were obtained by cutting stacks obliquely to the stack axis. Due to large ΔS and large electrical but small heat conductivity, samples showed temperature differences transverse to applied currents up to 22K.

  6. MYRRHA, a Pb-Bi experimental ADS: specific approach to radiation protection aspects.

    PubMed

    Abderrahim, H Aït; Aoust, Th; Malambu, E; Sobolev, V; Van Tichelen, K; De Bruyn, D; Maes, D; Haeck, W; Van den Eynde, G

    2005-01-01

    Since 1998, SCK*CEN, in partnership with IBA s.a. and many European research laboratories, is designing a multipurpose accelerator driven system (ADS) for Research and Development (R&D) applications-MYRRHA-and is conducting an associated R&D support programme. MYRRHA is an ADS under development at Mol in Belgium and is aiming to serve as a basis for the European experimental ADS to provide protons and neutrons for various R&D applications. It consists of a proton accelerator delivering a 350 MeV x 5 mA proton beam to a liquid Pb-Bi spallation target that in turn couples to a Pb-Bi cooled, subcritical fast core. In the first stage, the project focuses mainly on demonstration of the ADS concept, safety research on sub-critical systems and nuclear waste transmutation studies. In a later stage, the device will also be dedicated to research on structural materials, nuclear fuel, liquid metal technology and associated aspects, and on sub-critical reactor physics. Subsequently, it will be used for research on applications such as radioisotope production. A first preliminary conceptual design file of MYRRHA was completed by the end of 2001 and has been reviewed by an International Technical Guidance Committee, which concluded that there are no show stoppers in the project and even though some topics such as the safety studies and the fuel qualification need to be addressed more deeply before concluding it. In this paper, we are reporting on the state-of-the art of the MYRRHA project at the beginning of 2004 and in particular on the radiation shielding assessment and the radiation protection particular aspects through a remote handling operation approach in order to minimise the personnel exposure to radiation.

  7. Fingerprints of determinism in an apparently stochastic corrosion process.

    PubMed

    Rivera, M; Uruchurtu-Chavarín, J; Parmananda, P

    2003-05-02

    We detect hints of determinism in an apparently stochastic corrosion problem. This experimental system has industrial relevance as it mimics the corrosion processes of pipelines transporting water, hydrocarbons, or other fuels to remote destinations. We subject this autonomous system to external periodic perturbations. Keeping the amplitude of the superimposed perturbations constant and varying the frequency, the system's response is analyzed. It reveals the presence of an optimal forcing frequency for which maximal response is achieved. These results are consistent with those for a deterministic system and indicate a classical resonance between the forcing signal and the autonomous dynamics. Numerical studies using a generic corrosion model are carried out to complement the experimental findings.

  8. CORROSION PROCESS IN REINFORCED CONCRETE IDENTIFIED BY ACOUSTIC EMISSION

    NASA Astrophysics Data System (ADS)

    Kawasaki, Yuma; Kitaura, Misuzu; Tomoda, Yuichi; Ohtsu, Masayasu

    Deterioration of Reinforced Concrete (RC) due to salt attack is known as one of serious problems. Thus, development of non-destructive evaluation (NDE) techniques is important to assess the corrosion process. Reinforcement in concrete normally does not corrode because of a passive film on the surface of reinforcement. When chloride concentration at reinfo rcement exceeds the threshold level, the passive film is destroyed. Thus maintenance is desirable at an early stage. In this study, to identify the onset of corrosion and the nucleation of corrosion-induced cracking in concrete due to expansion of corrosion products, continuous acoustic emission (AE) monitoring is applied. Accelerated corrosion and cyclic wet and dry tests are performed in a laboratory. The SiGMA (Simplified Green's functions for Moment tensor Analysis) proce dure is applied to AE waveforms to clarify source kinematics of micro-cracks locations, types and orientations. Results show that the onset of corrosion and the nu cleation of corrosion-induced cracking in concrete are successfully identified. Additionally, cross-sections inside the reinforcement are observed by a scanning electron microscope (SEM). From these results, a great promise for AE techniques to monitor salt damage at an early stage in RC structures is demonstrated.

  9. Mineralogical Fingerprints for Corrosion Processes Induced

    DTIC Science & Technology

    1990-01-01

    distribution is unlimited. ’ Abstract (Maximum 200 words). MineralogicaL data, thermodynamic stability ( Pourbaix ) diagrams , and the simpLexity principle for...stability ( Pourbaix ) diagrams , and the simplexity principle for precipitation reactions are used to rationalize corrosion product mineralogy in a...excluding those found in coal mine and peat-bog situations. In Figure 2, parallelograms have been superimposed on a Pourbaix diagram for iron in water

  10. Study of surface interactions of ionic liquids with aluminium alloys in corrosion and erosion corrosion processes

    NASA Astrophysics Data System (ADS)

    Bermúdez, María-Dolores; Jiménez, Ana-Eva; Martínez-Nicolás, Ginés

    2007-06-01

    Surface interactions of alkylimidazolium ionic liquids (ILs) with aluminium alloy Al 2011 have been studied by immersion tests in seven neat ILs [1- n-alkyl-3-methylimidazolium X - (X = BF 4; n = 2 (IL1), 6 (IL2), 8 (IL3). X = CF 3SO 3; n = 2 (IL4). X = (4-CH 3C 6H 4SO 3); n = 2 (IL5). X = PF 6; n = 6 (IL6)] and 1-butyl-3-methylpyridinium bis(trifluoromethylsulfonyl)imide (IL7)]. Immersion tests for Al 2011 have also been carried out in 1 wt.% and 5 wt.% solutions of 1-ethyl,3-methylimidazolium tetrafluoroborate (IL1) in water. No corrosion of Al 2011 by neat ILs is observed. The highest corrosion rate for Al 2011 in water is observed in the presence of a 5 wt.% IL1 due to hydrolysis of the anion with hydrogen evolution and formation of aluminium fluoride. Erosion-corrosion processes have been studied for three aluminium alloys (Al 2011, Al 6061 and Al 7075) in a 90 wt.% IL1 solution in water in the presence of α-alumina particles. The erosion-corrosion rates are around 0.2 mm/year or lower, and increase with increasing copper content to give a corrosion resistance order of Al 6061 > Al 7075 > Al 2011. Results are discussed on the basis of scanning electron microscopy (SEM) observations, energy dispersive spectroscopy (EDS) analysis, X-ray diffraction (XRD) patterns and X-ray photoelectron spectroscopy (XPS) determinations.

  11. TREATMENT TANK CORROSION STUDIES FOR THE ENHANCED CHEMICAL CLEANING PROCESS

    SciTech Connect

    Wiersma, B.

    2011-08-24

    Radioactive waste is stored in high level waste tanks on the Savannah River Site (SRS). Savannah River Remediation (SRR) is aggressively seeking to close the non-compliant Type I and II waste tanks. The removal of sludge (i.e., metal oxide) heels from the tank is the final stage in the waste removal process. The Enhanced Chemical Cleaning (ECC) process is being developed and investigated by SRR to aid in Savannah River Site (SRS) High-Level Waste (HLW) as an option for sludge heel removal. Corrosion rate data for carbon steel exposed to the ECC treatment tank environment was obtained to evaluate the degree of corrosion that occurs. These tests were also designed to determine the effect of various environmental variables such as temperature, agitation and sludge slurry type on the corrosion behavior of carbon steel. Coupon tests were performed to estimate the corrosion rate during the ECC process, as well as determine any susceptibility to localized corrosion. Electrochemical studies were performed to develop a better understanding of the corrosion mechanism. The tests were performed in 1 wt.% and 2.5 wt.% oxalic acid with HM and PUREX sludge simulants. The following results and conclusions were made based on this testing: (1) In 1 wt.% oxalic acid with a sludge simulant, carbon steel corroded at a rate of less than 25 mpy within the temperature and agitation levels of the test. No susceptibility to localized corrosion was observed. (2) In 2.5 wt.% oxalic acid with a sludge simulant, the carbon steel corrosion rates ranged between 15 and 88 mpy. The most severe corrosion was observed at 75 C in the HM/2.5 wt.% oxalic acid simulant. Pitting and general corrosion increased with the agitation level at this condition. No pitting and lower general corrosion rates were observed with the PUREX/2.5 wt.% oxalic acid simulant. The electrochemical and coupon tests both indicated that carbon steel is more susceptible to localized corrosion in the HM/oxalic acid environment than

  12. Design Study of Small Pb-Bi Cooled Modified Candle Reactors

    NASA Astrophysics Data System (ADS)

    Su'ud, Zaki; Sekimoto, H.

    2010-06-01

    In this study application of modified CANDLE burnup scheme based long life Pb-Bi Cooled Fast Reactors for small long life reactors with natural Uranium as Fuel Cycle Input has been performed. The reactor cores are subdivided into several parts with the same volume in the axial directions. The natural uranium is initially put in region 1, after one cycle of 10 years of burn-up it is shifted to region 2, and 10 years after that it is shifted to region 3. This concept is applied to all regions, i.e. shifted the core of I'th region into I+1 region after the end of 10 years burn-up cycle. The first region 1 is filled by fresh natural uranium fuel. Compared to the previous works, in a smaller reactor core the criticality need to be considered more carefully especially at the beginning of life. As an optimized design, a core of 85 cm radius and 150 cm height with 300 MWt power are selected. This core can be operated 10 years without refueling or fuel shuffling. The average discharge burn-up is 350 GWd/ton HM.

  13. Structural and low temperature transport properties of PbBi thin films fabricated by rapid solidification technique

    NASA Astrophysics Data System (ADS)

    Kuru, Mehmet; Ongun, Erhan; Esad Ozmetin, Ali

    2017-06-01

    In this work, 500 nm thick superconducting α-phase PbBi thin-films were grown by thermal evaporation and quench-condensation mechanism in a vacuum chamber. Thermally-evaporated lead-bismuth vapor condensed on the silicon substrate which was cooled to 77 K by liquid nitrogen (LN2). Titanium-sublimation and a homemade LN2 cold-trap station were utilized to further improve the vacuum conditions. Structural and elemental analyses were conducted using scanning electron microscopy and energy dispersive x-ray spectroscopy techniques. The alloy content of the resulting PbBi film (78.22 at% Pb and 21.78 at% Bi) was found similar to that of the source alloy (82 at% Pb and 18 at% Bi) as the vapor pressure of bismuth lies close to that of lead. To reveal the transport characteristics of superconducting PbBi film, low temperature DC transport measurements were conducted by means of a four-probe method in a closed cycle dry cryostat cryogenics system. It was revealed that the superconductivity transition temperature of PbBi film decreased from 7.74 K to 5.95 K under increasing H-fields from 0 kOe to 7 kOe, respectively. Based on the R-T measurements, the electrical resistivity of quench-condensed PbBi film was calculated at different temperatures of 300 K, 77 K and 7.74 K, which were found as 9.11× {{10}-7} \\text{ohm}\\cdot \\text{m} , 4.43× {{10}-7} \\text{ohm}\\cdot \\text{m} and 1.95× {{10}-7} \\text{ohm}\\cdot \\text{m} , respectively. The residual resistance ratio value, which gives a rough estimation about the quality and performance of the superconducting film, was calculated as 4.65 indicating a reasonably quality film formation.

  14. Quantification of corrosion phenomena in plastic processing machines.

    PubMed

    Kemmler, B; Hoffmann, P; Cremer, M; Ortner, H M; Mennig, G

    2001-11-01

    In a model platelet system the corrosion of metallic materials was studied by processing polyethylene, polyphenylene sulfide, and glass-fibre-reinforced polyphenylene sulfide. The measurement methods used were scanning electron microscopy (images), electron-probe microanalysis (lateral element maps), secondary-ion mass spectrometry (depth profiles), X-ray photoelectron spectroscopy (chemical bonding), and grazing-incidence X-ray diffraction (structures of crystalline compounds). As nondestructive measure of corrosive attack, grazing-incidence X-ray diffraction, using the intensity ratio (IFe-O/IFe), was found to be the method of choice. The reproducibility for the total procedure was found to range between 6 and 13% (rel.). The intensity ratio was examined as function of depth, of the time of stress, of material composition, and of the surrounding atmosphere. Oxides were identified as main corrosion products. The extent of oxide formation is proportional to the time elapsed after processing.

  15. Aspects of two corrosion processes relevant to military hardware

    SciTech Connect

    Braithwaite, J.W.; Buchheit, R.G.

    1997-11-01

    Corrosion is a leading material degradation mode observed in many military systems. This report contains a description of a small project that was performed to allow some of the important electrochemical aspects of two distinct and potentially relevant degradation modes to be better understood: environmentally assisted cracking (EAC) of aluminum alloys and corrosion in moist salt. Two specific and respective tasks were completed: (A) the characterization of the effect of aluminum microstructural variability on its susceptibility to EAC, and (B) the development of experimental and analytical techniques that can be used to identify the factors and processes that influence the corrosivity of moist salt mixtures. The resultant information constitutes part of the basis needed to ultimately predict component reliability and/or possibly to identify techniques that could be used to control corrosion in critical components. In Task A, a physical model and related understanding for the relevant degradation processes were formulated. The primary result from Task B included the identification and qualitative validation of a methodology for determining the corrosivity of salt mixtures. A detailed compilation of the results obtained from each of these two diverse tasks is presented separately in the body of this report.

  16. Corrosion processes of physical vapor deposition-coated metallic implants.

    PubMed

    Antunes, Renato Altobelli; de Oliveira, Mara Cristina Lopes

    2009-01-01

    Protecting metallic implants from the harsh environment of physiological fluids is essential to guaranteeing successful long-term use in a patient's body. Chemical degradation may lead to the failure of an implant device in two different ways. First, metal ions may cause inflammatory reactions in the tissues surrounding the implant and, in extreme cases, these reactions may inflict acute pain on the patient and lead to loosening of the device. Therefore, increasing wear strength is beneficial to the performance of the metallic implant. Second, localized corrosion processes contribute to the nucleation of fatigue cracks, and corrosion fatigue is the main reason for the mechanical failure of metallic implants. Common biomedical alloys such as stainless steel, cobalt-chrome alloys, and titanium alloys are prone to at least one of these problems. Vapor-deposited hard coatings act directly to improve corrosion, wear, and fatigue resistances of metallic materials. The effectiveness of the corrosion protection is strongly related to the structure of the physical vapor deposition layer. The aim of this paper is to present a comprehensive review of the correlation between the structure of physical vapor deposition layers and the corrosion properties of metallic implants.

  17. Numerical modeling of high-temperature corrosion processes

    SciTech Connect

    Nesbitt, J.A.

    1995-08-01

    Numerical modeling of the diffusional transport associated with high-temperature corrosion processes is reviewed. These corrosion processes include external scale formation and internal subscale formation during oxidation, coating degradation by oxidation and substrate interdiffusion, carburization, sulfidation and nitridation. The studies that are reviewed cover such complexities as concentration-dependent diffusivities, cross-term effects in ternary alloys, and internal precipitation where several compounds of the same element may form (e.g., carbides of Cr) or several compounds exist simultaneously (e.g., carbides containing amounts of Ni, Cr, Fe or Mo). In addition, the studies involve a variety of boundary conditions that vary with time and temperature. Finite-difference (F-D) techniques have been applied almost exclusively to model either the solute or corrodant transport in each of these studies. Hence, the paper first reviews the use of F-D techniques to develop solutions to the diffusion equations with various boundary conditions appropriate to high-temperature corrosion processes. The bulk of the paper then reviews various F-D modeling studies of diffusional transport associated with high-temperature corrosion.

  18. Numerical Modeling of High-Temperature Corrosion Processes

    NASA Technical Reports Server (NTRS)

    Nesbitt, James A.

    1995-01-01

    Numerical modeling of the diffusional transport associated with high-temperature corrosion processes is reviewed. These corrosion processes include external scale formation and internal subscale formation during oxidation, coating degradation by oxidation and substrate interdiffusion, carburization, sulfidation and nitridation. The studies that are reviewed cover such complexities as concentration-dependent diffusivities, cross-term effects in ternary alloys, and internal precipitation where several compounds of the same element form (e.g., carbides of Cr) or several compounds exist simultaneously (e.g., carbides containing varying amounts of Ni, Cr, Fe or Mo). In addition, the studies involve a variety of boundary conditions that vary with time and temperature. Finite-difference (F-D) techniques have been applied almost exclusively to model either the solute or corrodant transport in each of these studies. Hence, the paper first reviews the use of F-D techniques to develop solutions to the diffusion equations with various boundary conditions appropriate to high-temperature corrosion processes. The bulk of the paper then reviews various F-D modeling studies of diffusional transport associated with high-temperature corrosion.

  19. Corrosion study in the chemical air separation (MOLTOX trademark ) process

    SciTech Connect

    Kang, Doohee; Wong, Kai P.; Archer, R.A.; Cassano, A.A.

    1988-12-01

    This report presents the results of studies aimed at solving the corrosion problems encountered during operation of the MOLTOX{trademark} pilot plant. These studies concentrated on the screening of commercial and developmental alloys under conditions simulating operation conditions in this high temperature molten salt process. Process economic studies were preformed in parallel with the laboratory testing to ensure that an economically feasible solution would be achieved. In addition to the above DOE co-funded studies, Air Products and Chemicals pursued proprietary studies aimed at developing a less corrosive salt mixture which would potentially allow the use of chemurgically available alloys such as stainless steels throughout the system. These studies will not be reported here; however, the results of corrosion tests in the new less corrosive salt mixtures are reported. Because our own studies on salt chemistry impacts heavily on the overall process and thereby has an influence on the experimental work conducted under this contract, some of the studies discussed here were impacted by our own proprietary data. Therefore, the reasons behind some of the experiments presented herein will not be explained because that information is proprietary to Air Products. 14 refs., 42 figs., 21 tabs.

  20. Study on neutronic of very small Pb - Bi cooled no-onsite refueling nuclear power reactor (VSPINNOR)

    SciTech Connect

    Arianto, Fajar; Su'ud, Zaki; Zuhair

    2014-09-30

    A conceptual design study on Very Small Pb-Bi No-Onsite Refueling Cooled Nuclear Reactor (VSPINNOR) with Uranium nitride fuel using MCNPX program has been performed. In this design the reactor core is divided into three regions with different enrichment. At the center of the core is laid fuel without enrichment (internal blanket). While for the outer region using fuel enrichment variations. VSPINNOR fast reactor was operated for 10 years without refueling. Neutronic analysis shows optimized result of VSPINNOR has a core of 50 cm radius and 100 cm height with 300 MWth thermal power output at 60% fuel fraction that can be operated 18 years without refueling or fuel shuffling.

  1. Reference Correlation for the Density and Viscosity of Eutectic Liquid Alloys Al+Si, Pb+Bi, and Pb+Sn

    NASA Astrophysics Data System (ADS)

    Assael, M. J.; Mihailidou, E. K.; Brillo, J.; Stankus, S. V.; Wu, J. T.; Wakeham, W. A.

    2012-09-01

    In this paper, the available experimental data for the density and viscosity of eutectic liquid alloys Al+Si, Pb+Bi, and Pb+Sn have been critically examined with the intention of establishing a reference standard representation of both density and viscosity. All experimental data have been categorized as primary or secondary according to the quality of measurement, the technique employed, and the presentation of the data, as specified by a series of carefully defined criteria. The proposed standard reference correlations for the density of liquid Al+Si, Pb+Bi, and Pb+Sn are, respectively, characterized by deviations of 2.0%, 2.9%, and 0.5% at the 95% confidence level. The standard reference correlations for the viscosity of liquid Al+Si, Pb+Bi, and Pb+Sn are, respectively, characterized by deviations of 7.7%, 14.2%, and 12.4% at the 95% confidence level.

  2. The Development and Production of a Functionally Graded Composite for Pb-Bi Service

    SciTech Connect

    Ballinger, Ronald G

    2011-08-01

    A material that resists lead-bismuth eutectic (LBE) attack and retains its strength at 700°C would be an enabling technology for LBE-cooled reactors. No single alloy currently exists that can economically meet the required performance criteria of high strength and corrosion resistance. A Functionally Graded Composite (FGC) was developed with layers engineered to perform these functions. F91 was chosen as the structural layer of the composite for its strength and radiation resistance. Fe-12Cr-2Si, an alloy developed from previous work in the Fe-Cr-Si system, was chosen as the corrosion-resistant cladding layer because of its chemical similarity to F91 and its superior corrosion resistance in both oxidizing and reducing environments. Fe-12Cr-2Si experienced minimal corrosion due to its self-passivation in oxidizing and reducing environments. Extrapolated corrosion rates are below one micron per year at 700ï°C. Corrosion of F91 was faster, but predictable and manageable. Diffusion studies showed that 17 microns of the cladding layer will be diffusionally diluted during the three year life of fuel cladding. 33 microns must be accounted for during the sixty year life of coolant piping. 5 cm coolant piping and 6.35 mm fuel cladding preforms were produced on a commercial scale by weld-overlaying Fe-12Cr-2Si onto F91 billets and co-extruding them. An ASME certified weld was performed followed by the prescribed quench-and-tempering heat treatment for F91. A minimal heat affected zone was observed, demonstrating field weldability. Finally, corrosion tests were performed on the fabricated FGC at 700ï°C after completely breaching the cladding in a small area to induce galvanic corrosion at the interface. None was observed. This FGC has significant impacts on LBE reactor design. The increases in outlet temperature and coolant velocity allow a large increase in power density, leading to either a smaller core for the same power rating or more power output for the same size

  3. The implications of thermomechanical processing for microbiologically influenced corrosion

    SciTech Connect

    Walsh, D.W.

    1999-11-01

    This work examined the effect of systematic variation in the amounts of cerium, sulfur and silicon on corrosion resistance in an AISI 8630 base material and weldments exposed to sterile and biologically active anaerobic aqueous solutions. Significant correlation between microbiologically influenced corrosion (MIC) susceptibility and sulfide inclusion size, shape, chemical stability and spatial distribution were found in these materials. In addition, significant correlation was found between these factors and bacterial attachment, particularly during a critical time period in film evolution. These factors were found to affect the evolution of microbial consortia at metal surfaces and subsequent corrosion at attachment sites, as measured by pit initiation and maximum pit size. The results suggest mitigation strategies based on microstructural design. A two-level, three-factor full factorial experiment, with AISI 8630 (UNS G86300) as the master composition, was used to relate minor element composition to both MIC susceptibility and microbial attachment in weld composite zones, partially melted zones (PMZ) and adjacent base metal regions. In all cases studied, MIC susceptibility was greatest in the PMZ. In addition, the MIC susceptibility of materials tested was significantly altered by differences in fabrication procedure as measured by changes to heat input. Samples exposed to sterile solutions were significantly less corroded. Higher energy density processes and lower heat inputs diminished MIC sensitivity. In both base metal and welded samples the addition of Cerium was found to diminish MIC susceptibility. Cerium creates this benefit through its profound effect on inclusion geometry, chemical stability and thermal stability.

  4. Anomalous dispersion X-ray diffraction study of Pb/Bi ordering/disordering states in PbTiO3-based perovskite oxides.

    PubMed

    Lin, Kun; Wang, Na; You, Li; Li, Qiang; Kato, Kenichi; Chen, Jun; Deng, Jinxia; Xing, Xianran

    2017-01-17

    Synchrotron radiation-based anomalous dispersion X-ray powder diffraction (ADSPD) was carried out to reveal the Pb/Bi ordering/disordering states in a series of PbTiO3-based negative thermal expansion materials (1 - x)PbTiO3 - xBiFeO3 (x = 0.1, 0.3, 0.5) and (1 - x)PbTiO3 - xBi(Zn1/2Ti1/2)O3 (x = 0.1, 0.2, 0.3). It gives strong evidence of the disordered Pb/Bi distributions in these compositions, which is consistent with electron diffraction studies. Combined with binding energy calculation, we show that the disordered nature of Pb/Bi distributions is likely to be attributed to the similar electron configurations of Pb(2+) and Bi(3+) as well as their comparable coordinate environments in perovskite structures. The results of this study may be helpful to better understand the structure-property relationship in Pb/Bi-containing perovskites and are useful for further developing underlying physics in relevant materials.

  5. Preliminary safety analysis of Pb-Bi cooled 800 MWt modified CANDLE burn-up scheme based fast reactors

    SciTech Connect

    Su'ud, Zaki; Sekimoto, H.

    2014-09-30

    Pb-Bi Cooled fast reactors with modified CANDLE burn-up scheme with 10 regions and 10 years cycle length has been investigated from neutronic aspects. In this study the safety aspect of such reactors have been investigated and discussed. Several condition of unprotected loss of flow (ULOF) and unprotected rod run-out transient over power (UTOP) have been simulated and the results show that the reactors excellent safety performance. At 80 seconds after unprotected loss of flow condition, the core flow rate drop to about 25% of its initial flow and slowly move toward its natural circulation level. The maximum fuel temperature can be managed below 1000°C and the maximum cladding temperature can be managed below 700°C. The dominant reactivity feedback is radial core expansion and Doppler effect, followed by coolant density effect and fuel axial expansion effect.

  6. Preliminary safety analysis of Pb-Bi cooled 800 MWt modified CANDLE burn-up scheme based fast reactors

    NASA Astrophysics Data System (ADS)

    Su'ud, Zaki; Sekimoto, H.

    2014-09-01

    Pb-Bi Cooled fast reactors with modified CANDLE burn-up scheme with 10 regions and 10 years cycle length has been investigated from neutronic aspects. In this study the safety aspect of such reactors have been investigated and discussed. Several condition of unprotected loss of flow (ULOF) and unprotected rod run-out transient over power (UTOP) have been simulated and the results show that the reactors excellent safety performance. At 80 seconds after unprotected loss of flow condition, the core flow rate drop to about 25% of its initial flow and slowly move toward its natural circulation level. The maximum fuel temperature can be managed below 1000°C and the maximum cladding temperature can be managed below 700°C. The dominant reactivity feedback is radial core expansion and Doppler effect, followed by coolant density effect and fuel axial expansion effect.

  7. Effervescent Cationic Film Forming Corrosion Inhibitor Material and Process.

    DTIC Science & Technology

    1990-09-24

    corrosion 13 inhibitor material into the water to form a solution that coats 14 the exposed aluminum surfaces of the weapon with a cation film of 15 the corrosion inhibitor material. 14 OD~ ODV DATE:W

  8. Simulation of Corrosion Process for Structure with the Cellular Automata Method

    NASA Astrophysics Data System (ADS)

    Chen, M. C.; Wen, Q. Q.

    2017-06-01

    In this paper, from the mesoscopic point of view, under the assumption of metal corrosion damage evolution being a diffusive process, the cellular automata (CA) method was proposed to simulate numerically the uniform corrosion damage evolution of outer steel tube of concrete filled steel tubular columns subjected to corrosive environment, and the effects of corrosive agent concentration, dissolution probability and elapsed etching time on the corrosion damage evolution were also investigated. It was shown that corrosion damage increases nonlinearly with increasing elapsed etching time, and the longer the etching time, the more serious the corrosion damage; different concentration of corrosive agents had different impacts on the corrosion damage degree of the outer steel tube, but the difference between the impacts was very small; the heavier the concentration, the more serious the influence. The greater the dissolution probability, the more serious the corrosion damage of the outer steel tube, but with the increase of dissolution probability, the difference between its impacts on the corrosion damage became smaller and smaller. To validate present method, corrosion damage measurements for concrete filled square steel tubular columns (CFSSTCs) sealed at both their ends and immersed fully in a simulating acid rain solution were conducted, and Faraday’s law was used to predict their theoretical values. Meanwhile, the proposed CA mode was applied for the simulation of corrosion damage evolution of the CFSSTCs. It was shown by the comparisons of results from the three methods aforementioned that they were in good agreement, implying that the proposed method used for the simulation of corrosion damage evolution of concrete filled steel tubular columns is feasible and effective. It will open a new approach to study and evaluate further the corrosion damage, loading capacity and lifetime prediction of concrete filled steel tubular structures.

  9. Corrosion-Resistant Container for Molten-Material Processing

    NASA Technical Reports Server (NTRS)

    Stern, Theodore G.; McNaul, Eric

    2010-01-01

    In a carbothermal process, gaseous methane is passed over molten regolith, which is heated past its melting point to a temperature in excess of 1,625 C. At this temperature, materials in contact with the molten regolith (or regolith simulant) corrode and lose their structural properties. As a result, fabricating a crucible to hold the molten material and providing a method of contact heating have been problematic. Alternative containment approaches use a large crucible and limit the heat zone of the material being processed, which is inefficient because of volume and mass constraints. Alternative heating approaches use non-contact heating, such as by laser or concentrated solar energy, which can be inefficient in transferring heat and thus require higher power heat sources to accomplish processing. The innovation is a combination of materials, with a substrate material having high structural strength and stiffness and high-temperature capability, and a coating material with a high corrosion resistance and high-temperature capability. The material developed is a molybdenum substrate with an iridium coating. Creating the containment crucible or heater jacket using this material combination requires only that the molybdenum, which is easily processed by conventional methods such as milling, electric discharge machining, or forming and brazing, be fabricated into an appropriate shape, and that the iridium coating be applied to any surfaces that may come in contact with the corrosive molten material. In one engineering application, the molybdenum was fashioned into a container for a heat pipe. Since only the end of the heat pipe is used to heat the regolith, the container has a narrowing end with a nipple in which the heat pipe is snugly fit, and the external area of this nipple, which contacts the regolith to transfer heat into it, is coated with iridium. At the time of this reporting, no single material has been found that can perform the functions of this combination

  10. Experimental Study on Flow Technology and Steel Corrosion of Lead-Bismuth

    SciTech Connect

    Minoru Takahashi; Hiroshi Sekimoto; Kotaro Ishikawa; Naoki Sawada; Tadashi Suzuki; Susumu Yoshida; Toyohiko Yano; Masamitsu Imai; Koji Hata; Suizheng Qiu

    2002-07-01

    For the feasibility study of Pb-Bi-cooled fast reactors (FR) and the Pb-Bi target of accelerator-driven nuclear transmutation systems, Pb-Bi flow technologies were developed and steel corrosion behavior in a Pb-Bi flow was investigated using a Pb-Bi circulation loop. The performance of an electro-magnetic flow meter with electrically insulated electrodes plated with Rh was better than those of conventional and tubular types. Oxygen concentration was controlled by continuous injection of Ar, H{sub 2} and H{sub 2}O mixture gas into the Pb-Bi flow. In order to have desired oxygen potential, the partial pressure ratio of P{sub H{sub 2}}/P{sub H{sub 2}}{sub O} was chosen in the range from 0.12 to 2.2 by bubbling the mixture of Ar and H{sub 2} in water columns at the room temperature. By injecting the mixture gas into the loop for sufficient time, the oxygen potentials measured by the oxygen sensor made of solid electrolyte ZrO{sub 2}-Y{sub 2}O{sub 3} agreed well with those in the injected gas mixture. In the first corrosion test, steels were exposed to a Pb-Bi flow at the temperature of 550 deg. C, the velocity of 2 m/s and the oxygen concentration of {approx}5.0x10{sup -7} wt.% for 959 hours. It was found that the weight loss was larger in the order of SS316, low Cr steel (SCM420) and high Cr steels (STBA26, SUS405, SUS430). Corrosion was suppressed by a Cr oxide layer for high Cr steels. A porous layer was formed on SS316 surface due to high solubility of Ni in Pb-Bi,. In the second corrosion test, the oxygen concentration was kept at 3.6x10{sup -7} wt.% by injecting Ar, H{sub 2} and H{sub 2}O mixture gas into a Pb-Bi flow, and steels were exposed to a Pb-Bi flow at the temperature of 550 deg. C, the velocity of 2 m/s for 1000 hours. Serious erosion damage was observed in SCM420 at the entrance, and some erosion damages appeared in low Cr steels: SCM420, F82H, STBA26 and HCM12 downstream. Crack type damage was observed on the surface of HCM12, and pitting-type damage

  11. Letdown valve material performance against corrosion and erosion in brown coal liquefaction process

    SciTech Connect

    Komatsu, N.; Makino, E.; Tamura, M.

    1999-07-01

    Severe erosion occurred on the trim of letdown valves used as pressure reduction in brown coal direct liquefaction 50t/d pilot plant. Corrosion which is caused by elution of cobalt as binder is recognized on the eroded trim made by tungsten carbide (WC). A little erosion and no corrosion are recognized on the trim made by tungsten carbide containing a bit of chromium. The elution of cobalt seems to be caused by the acid corrosion because cobalt has no corrosive resistance against acid and the erosion of tungsten carbide is concluded to be corrosive wear. Therefore, the addition of chromium which takes a role to strengthen electrochemically cobalt bonding phase is effective to provide tungsten carbide with corrosive resistant behavior against acid corrosive circumstance under brown coal liquefaction process.

  12. Two-dimensional quantification of the corrosion process in metal surfaces using digital speckle pattern interferometry

    SciTech Connect

    Andres, N.; Lobera, J.; Arroyo, M. P.; Angurel, L. A.

    2011-04-01

    The applicability of digital speckle pattern interferometry (DSPI) to the analysis of surface corrosion processes has been evaluated by studying the evolution of an Fe surface immersed in sulfuric acid. This work describes the analysis process required to obtain quantitative information about the corrosion process. It has been possible to evaluate the corrosion rate, and the results agree with those derived from the weight loss method. In addition, a two-dimensional analysis has been applied, showing that DSPI measurements can be used to extract information about the corrosion rate at any region of the surface.

  13. Controlling Surface Chemistry to Deconvolute Corrosion Benefits Derived from SMAT Processing

    NASA Astrophysics Data System (ADS)

    Murdoch, Heather A.; Labukas, Joseph P.; Roberts, Anthony J.; Darling, Kristopher A.

    2017-07-01

    Grain refinement through surface plastic deformation processes such as surface mechanical attrition treatment has shown measureable benefits for mechanical properties, but the impact on corrosion behavior has been inconsistent. Many factors obfuscate the particular corrosion mechanisms at work, including grain size, but also texture, processing contamination, and surface roughness. Many studies attempting to link corrosion and grain size have not been able to decouple these effects. Here we introduce a preprocessing step to mitigate the surface contamination effects that have been a concern in previous corrosion studies on plastically deformed surfaces; this allows comparison of corrosion behavior across grain sizes while controlling for texture and surface roughness. Potentiodynamic polarization in aqueous NaCl solution suggests that different corrosion mechanisms are responsible for samples prepared with the preprocessing step.

  14. Theoretical modeling of crevice and pitting corrosion processes in relation to corrosion of radioactive waste containers

    SciTech Connect

    Walton, J.C. )

    1989-09-09

    A mathematical and numerical model for evaluation of crevice and pitting corrosion in radioactive waste containers is presented. The model considers mass transport, mass transfer at the metal/solution interface, and chemical speciation in the corrosion cavity. The model is compared against experimental data obtained in artificial crevices. Excellent agreement is found between modeled and experimental values. The importance of full consideration of complex ion formation in the aqueous solution is emphasized and illustrated. 10 refs., 5 figs.

  15. Study Neutronic of Small Pb-Bi Cooled Non-Refuelling Nuclear Power Plant Reactor (SPINNOR) with Hexagonal Geometry Calculation

    NASA Astrophysics Data System (ADS)

    Nur Krisna, Dwita; Su'ud, Zaki

    2017-01-01

    Nuclear reactor technology is growing rapidly, especially in developing Nuclear Power Plant (NPP). The utilization of nuclear energy in power generation systems has been progressing phase of the first generation to the fourth generation. This final project paper discusses the analysis neutronic one-cooled fast reactor type Pb-Bi, which is capable of operating up to 20 years without refueling. This reactor uses Thorium Uranium Nitride as fuel and operating on power range 100-500MWtNPPs. The method of calculation used a computer simulation program utilizing the SRAC. SPINNOR reactor is designed with the geometry of hexagonal shaped terrace that radially divided into three regions, namely the outermost regions with highest percentage of fuel, the middle regions with medium percentage of fuel, and most in the area with the lowest percentage. SPINNOR fast reactor operated for 20 years with variations in the percentage of Uranium-233 by 7%, 7.75%, and 8.5%. The neutronic calculation and analysis show that the design can be optimized in a fast reactor for thermal power output SPINNOR 300MWt with a fuel fraction 60% and variations of Uranium-233 enrichment of 7%-8.5%.

  16. The effects of ion gun beam voltage on the electrical characteristics of NbCN/PbBi edge junctions

    NASA Technical Reports Server (NTRS)

    Lichtenberger, A. W.; Feldman, M. J.; Mattauch, R. J.; Cukauskas, E. J.

    1989-01-01

    The authors have succeeded in fabricating high-quality submicron NbCN edge junctions using a technique which is commonly used to make Nb edge junctions. A modified commercial ion gun was used to cut an edge in SiO2/NbCN films partially covered with photoresist. An insulating barrier was then formed on the exposed edge by reactive ion beam oxidation, and a counterelectrode of PbBi was deposited. The electrical quality of the resulting junctions was found to be strongly influenced by the ion beam acceleration voltages used to cut the edge and to oxidize it. For low ion beam voltages, the junction quality parameter was as high as Vm = 55 mV (measured at 3 mV), but higher ion beam voltages yielded strikingly poorer quality junctions. In light of the small coherence length of NbN, the dependence of the electrical characteristics on ion beam voltage is presumably due to mechanical damage of the NbCN surface. In contrast, for similar ion beam voltages, no such dependence was found for Nb edge junctions.

  17. Study on core radius minimization for long life Pb-Bi cooled CANDLE burnup scheme based fast reactor

    SciTech Connect

    Afifah, Maryam Su’ud, Zaki; Miura, Ryosuke; Takaki, Naoyuki; Sekimoto, H.

    2015-09-30

    Fast Breeder Reactor had been interested to be developed over the world because it inexhaustible source energy, one of those is CANDLE reactor which is have strategy in burn-up scheme, need not control roads for control burn-up, have a constant core characteristics during energy production and don’t need fuel shuffling. The calculation was made by basic reactor analysis which use Sodium coolant geometry core parameter as a reference core to study on minimum core reactor radius of CANDLE for long life Pb-Bi cooled, also want to perform pure coolant effect comparison between LBE and sodium in a same geometry design. The result show that the minimum core radius of Lead Bismuth cooled CANDLE is 100 cm and 500 MWth thermal output. Lead-Bismuth coolant for CANDLE reactor enable to reduce much reactor size and have a better void coefficient than Sodium cooled as the most coolant for FBR, then we will have a good point in safety analysis.

  18. The effects of ion gun beam voltage on the electrical characteristics of NbCN/PbBi edge junctions

    NASA Technical Reports Server (NTRS)

    Lichtenberger, A. W.; Feldman, M. J.; Mattauch, R. J.; Cukauskas, E. J.

    1989-01-01

    The authors have succeeded in fabricating high-quality submicron NbCN edge junctions using a technique which is commonly used to make Nb edge junctions. A modified commercial ion gun was used to cut an edge in SiO2/NbCN films partially covered with photoresist. An insulating barrier was then formed on the exposed edge by reactive ion beam oxidation, and a counterelectrode of PbBi was deposited. The electrical quality of the resulting junctions was found to be strongly influenced by the ion beam acceleration voltages used to cut the edge and to oxidize it. For low ion beam voltages, the junction quality parameter was as high as Vm = 55 mV (measured at 3 mV), but higher ion beam voltages yielded strikingly poorer quality junctions. In light of the small coherence length of NbN, the dependence of the electrical characteristics on ion beam voltage is presumably due to mechanical damage of the NbCN surface. In contrast, for similar ion beam voltages, no such dependence was found for Nb edge junctions.

  19. Unusual Strong Incommensurate Modulation in a Tungsten-Bronze-Type Relaxor PbBiNb5O15.

    PubMed

    Lin, Kun; Zhou, Zhengyang; Liu, Laijun; Ma, Hongqiang; Chen, Jun; Deng, Jinxia; Sun, Junliang; You, Li; Kasai, Hidetaka; Kato, Kenichi; Takata, Masaki; Xing, Xianran

    2015-10-28

    Pb- or Bi-based perovskite oxides have been widely studied and used because of their large ferroelectric polarization features induced by stereochemically active 6s(2) lone pair electrons. It is intriguing whether this effect could exist in other related systems. Herein, we designed and synthesized a mixed Pb and Bi A site polar compound, PbBiNb5O15, with the TTB framework. The as-synthesized material turns out to be a relaxor with weak macroscopic ferroelectricity but adopts strong local polarizations. What's more, unusual five orders of incommensurate satellite reflections with strong intensities were observed under the electron diffraction, suggesting that the modulation is highly developed with large amplitudes. The structural modulation was solved with a (3 + 1)D superspace group using high-resolution synchrotron radiation combined with anomalous dispersion X-ray diffraction technique to distinguish Pb from Bi. We show that the strong modulation mainly originates from lone-pair driven Pb(2+)-Bi(3+) ordering in the large pentagonal caves, which can suppress the local polarization in x-y plane in long ranges. Moreover, the as-synthesized ceramics display strong relaxor ferroelectric feature with transition temperature near room temperature and moderate dielectric properties, which could be functionalized to be electromechanical device materials.

  20. Study on core radius minimization for long life Pb-Bi cooled CANDLE burnup scheme based fast reactor

    NASA Astrophysics Data System (ADS)

    Afifah, Maryam; Miura, Ryosuke; Su'ud, Zaki; Takaki, Naoyuki; Sekimoto, H.

    2015-09-01

    Fast Breeder Reactor had been interested to be developed over the world because it inexhaustible source energy, one of those is CANDLE reactor which is have strategy in burn-up scheme, need not control roads for control burn-up, have a constant core characteristics during energy production and don't need fuel shuffling. The calculation was made by basic reactor analysis which use Sodium coolant geometry core parameter as a reference core to study on minimum core reactor radius of CANDLE for long life Pb-Bi cooled, also want to perform pure coolant effect comparison between LBE and sodium in a same geometry design. The result show that the minimum core radius of Lead Bismuth cooled CANDLE is 100 cm and 500 MWth thermal output. Lead-Bismuth coolant for CANDLE reactor enable to reduce much reactor size and have a better void coefficient than Sodium cooled as the most coolant for FBR, then we will have a good point in safety analysis.

  1. Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure and method of processing

    DOEpatents

    Brown, Jr., Jesse J.; Hirschfeld, Deidre A.; Li, Tingkai

    1993-12-07

    Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure are created using sol-gel processes. The processes have particular application in creating calcium magnesium zirconium phosphate, CMZP, coatings and foams.

  2. Corrosion and failure processes in high-level waste tanks

    SciTech Connect

    Mahidhara, R.K.; Elleman, T.S.; Murty, K.L.

    1992-11-01

    A large amount of radioactive waste has been stored safely at the Savannah River and Hanford sites over the past 46 years. The aim of this report is to review the experimental corrosion studies at Savannah River and Hanford with the intention of identifying the types and rates of corrosion encountered and indicate how these data contribute to tank failure predictions. The compositions of the High-Level Wastes, mild steels used in the construction of the waste tanks and degradation-modes particularly stress corrosion cracking and pitting are discussed. Current concerns at the Hanford Site are highlighted.

  3. Establishing the boundary temperature conditions causing the corrosion process in coke oven heating walls

    SciTech Connect

    Tsigler, V.D.; Bulakh, V.L.

    1982-01-01

    Corrosion in coke oven heating walls is discussed in the context of temperature boundary conditions. The corrosion for the Dinas in coke oven walls on the oven side was found to be chiefly caused by the process of slag erosion as a result of the effects of temperature and the reaction of the Dinas with the coking coal ash residues, and to a lesser degree by the process of reduction of silica. A temperature of 1200/sup 0/C on the surface of the working layer of the Dinas on the oven side was found to be the limit, above which the corrosion process will proceed with more intensity. (JMT)

  4. Corrosion processes of triangular silver nanoparticles compared to bulk silver

    NASA Astrophysics Data System (ADS)

    Keast, V. J.; Myles, T. A.; Shahcheraghi, N.; Cortie, M. B.

    2016-02-01

    Excessive corrosion of silver nanoparticles is a significant impediment to their use in a variety of potential applications in the biosensing, plasmonic and antimicrobial fields. Here we examine the environmental degradation of triangular silver nanoparticles (AgNP) in laboratory air. In the early stages of corrosion, transmission electron microscopy shows that dissolution of the single-crystal, triangular, AgNP (side lengths 50-120 nm) is observed with the accompanying formation of smaller, polycrystalline Ag particles nearby. The new particles are then observed to corrode to Ag2S and after 21 days nearly full corrosion has occurred, but some with minor Ag inclusions remaining. In contrast, a bulk Ag sheet, studied in cross section, showed an adherent corrosion layer of only around 20-50 nm in thickness after over a decade of being exposed to ambient air. The results have implications for antibacterial properties and ecotoxicology of AgNP during corrosion as the dissolution and reformation of Ag particles during corrosion will likely be accompanied by the release of Ag+ ions.

  5. Environmental Cracking of Corrosion Resistant Alloys in the Chemical Process Industry - A Review

    SciTech Connect

    Rebak, R B

    2006-12-04

    A large variety of corrosion resistant alloys are used regularly in the chemical process industry (CPI). The most common family of alloys include the iron (Fe)-based stainless steels, nickel (Ni) alloys and titanium (Ti) alloys. There also other corrosion resistant alloys but their family of alloys is not as large as for the three groups mentioned above. All ranges of corrosive environments can be found in the CPI, from caustic solutions to hot acidic environments, from highly reducing to highly oxidizing. Stainless steels are ubiquitous since numerous types of stainless steels exist, each type tailored for specific applications. In general, stainless steels suffer stress corrosion cracking (SCC) in hot chloride environments while high Ni alloys are practically immune to this type of attack. High nickel alloys are also resistant to caustic cracking. Ti alloys find application in highly oxidizing solutions. Solutions containing fluoride ions, especially acid, seem to be aggressive to almost all corrosion resistant alloys.

  6. Martensitic transformation behavior in Ti–Ni–X (Ag, In, Sn, Sb, Te, Tl, Pb, Bi) ternary alloys

    SciTech Connect

    Jang, Jai-young; Chun, Su-jin; Kim, Nam-suk; Cho, Jeung-won; Kim, Jae-hyun; Yeom, Jong-taek; Kim, Jae-il; Nam, Tae-hyun

    2013-12-15

    Graphical abstract: - Highlights: • Ag, In and Sn were soluble in TiNi matrix, while Sb, Te, Tl, Pb and Bi were not. • The B2-R-B19′transformation occurred in Ti-Ni-(Ag, In, Sn) alloys. • Solid solution hardening was essential for inducing the B2-R transformation. - Abstract: The microstructures and transformation behaviors of Ti–Ni–X (Ag, In, Sn, Sb, Te, Tl, Pb, Bi) ternary alloys were investigated using electron probe micro-analysis (EPMA), X-ray diffraction (XRD), differential scanning calorimetry (DSC) and Micro Vickers hardness tests. All specimens consisted of Ti–Ni matrices and second phase particles. Ag, In and Sn were soluble in Ti–Ni matrices with a limited solubility (≤1.0 at%), while Sb, Te, Tl, Pb and Bi were not soluble. Two-stage B2-R-B19′ transformation occurred in Ti–48.8Ni–1.2Ag, Ti–49.0Ni–1.0In and Ti–49.0Ni–1.0Sn alloys, while one-stage B2-B19′ transformation occurred in Ti–49.0Ni–1.0Ag, Ti–49.0Ni–1.0Sb, Ti–49.0Ni–1.0Te, Ti–49.0Ni–1.0Pb and Ti–49.0Ni–1.0Bi alloys. Micro Vickers hardness of the alloys displaying the B2-R-B19′ transformation (Hv 250–368) was much larger than that (

  7. Corrosion barriers processed by Al electroplating and their resistance against flowing Pb-15.7Li

    NASA Astrophysics Data System (ADS)

    Krauss, Wolfgang; Konys, Jürgen; Wulf, Sven-Erik

    2014-12-01

    In the HCLL blanket design, ferritic-martensitic steels are in direct contact with the flowing liquid breeder Pb-15.7Li and have to withstand severe corrosion attack. Beyond corrosion, T-permeation from the breeder into the RAFM-steels is also an important issue and has to be reduced significantly. Earlier work showed that Al-based coatings can act as barriers for both, however, applied processes e.g. HDA or VPS exhibited strong drawbacks in the past. Meanwhile new industrial relevant coating processes, using electroplating technology are under development and called ECA (electrochemical aluminization) and ECX (electrochemical deposition from ionic liquids) process. In this study electrochemically Al-coated and heat-treated Eurofer samples were tested in PICOLO loop for exposure times up to 12,000 h (ECA) and 2000 h (first results ECX) respectively to determine corrosion properties in flowing Pb-15.7Li (550 °C, 0.1 m/s). Cross section analysis afterward corrosion testing proved the ability of thin Al-based barriers made by electrochemical techniques to protect the bare Eurofer from corrosion attack even at exposure times of 12,000 h. Determined radial corrosion rates lay between 10 and 20 μm/a. First results for ECX coated samples (2000 h) revealed more homogeneous corrosion behavior of the barrier layer itself compared to ECA.

  8. Effervescent Cationic Film Forming Corrosion Inhibitor Material and Process.

    DTIC Science & Technology

    1991-10-15

    1000 ppm in the volume of aliminum surface of a weapon in a launch tube on a seawater that floods the weapon tube. submarine with a corrosion inhibitor film, comprising: 20 * * * * * 25 30 35 40 45 50 55 a. 60 65

  9. Determination of critical length scales for corrosion processes using microelectroanalytical techniques.

    SciTech Connect

    Zavadil, Kevin Robert; Wall, Frederick Douglas

    2004-03-01

    A key factor in our ability to produce and predict the stability of metal-based macro- to nano-scale structures and devices is a fundamental understanding of the localized nature of corrosion. Corrosion processes where physical dimensions become critical in the degradation process include localized corrosion initiation in passivated metals, microgalvanic interactions in metal alloys, and localized corrosion in structurally complex materials like nanocrystalline metal films under atmospheric and inundated conditions. This project focuses on two areas of corrosion science where a fundamental understanding of processes occurring at critical dimensions is not currently available. Sandia will study the critical length scales necessary for passive film breakdown in the inundated aluminum (Al) system and the chemical processes and transport in ultra-thin water films relevant to the atmospheric corrosion of nanocrystalline tungsten (W) films. Techniques are required that provide spatial information without significantly perturbing or masking the underlying relationships. Al passive film breakdown is governed by the relationship between area of the film sampled and its defect structure. We will combine low current measurements with microelectrodes to study the size scale required to observe a single initiation event and record electrochemical breakdown events. The resulting quantitative measure of stability will be correlated with metal grain size, secondary phase size and distribution to understand which metal properties control stability at the macro- and nano-scale. Mechanisms of atmospheric corrosion on W are dependent on the physical dimensions and continuity of adsorbed water layers as well as the chemical reactions that take place in this layer. We will combine electrochemical and scanning probe microscopic techniques to monitor the chemistry and resulting material transport in these thin surface layers. A description of the length scales responsible for driving the

  10. Processing and Probability Analysis of Pulsed Terahertz NDE of Corrosion under Shuttle Tile Data

    NASA Technical Reports Server (NTRS)

    Anastasi, Robert F.; Madaras, Eric I.; Seebo, Jeffrey P.; Ely, Thomas M.

    2009-01-01

    This paper examines data processing and probability analysis of pulsed terahertz NDE scans of corrosion defects under a Shuttle tile. Pulsed terahertz data collected from an aluminum plate with fabricated corrosion defects and covered with a Shuttle tile is presented. The corrosion defects imaged were fabricated by electrochemically etching areas of various diameter and depth in the plate. In this work, the aluminum plate echo signal is located in the terahertz time-of-flight data and a threshold is applied to produce a binary image of sample features. Feature location and area are examined and identified as corrosion through comparison with the known defect layout. The results are tabulated with hit, miss, or false call information for a probability of detection analysis that is used to identify an optimal processing threshold.

  11. Laser-produced spectra and QED effects for Fe-, Co-, Cu-, and Zn-like ions of Au, Pb, Bi, Th, and U

    NASA Technical Reports Server (NTRS)

    Seely, J. F.; Ekberg, J. O.; Brown, C. M.; Feldman, U.; Behring, W. E.

    1986-01-01

    Spectra of very highly charged ions of Au, Pb, Bi, Th, and U have been observed in laser-produced plasmas generated by the OMEGA laser. Line identifications in the region 9-110 A were made for ions in the Fe, Co, Cu, and Zn isoelectronic sequences. Comparison of the measured wavelengths of the Cu-like ions with values calculated with and without QED corrections shows that the inclusion of QED corrections greatly improves the accuracy of the calculated 4s-4p wavelengths. However, significant differences between the observed and calculated values remain.

  12. Laser-produced spectra and QED effects for Fe-, Co-, Cu-, and Zn-like ions of Au, Pb, Bi, Th, and U

    NASA Technical Reports Server (NTRS)

    Seely, J. F.; Ekberg, J. O.; Brown, C. M.; Feldman, U.; Behring, W. E.

    1986-01-01

    Spectra of very highly charged ions of Au, Pb, Bi, Th, and U have been observed in laser-produced plasmas generated by the OMEGA laser. Line identifications in the region 9-110 A were made for ions in the Fe, Co, Cu, and Zn isoelectronic sequences. Comparison of the measured wavelengths of the Cu-like ions with values calculated with and without QED corrections shows that the inclusion of QED corrections greatly improves the accuracy of the calculated 4s-4p wavelengths. However, significant differences between the observed and calculated values remain.

  13. Correlation of Process Data and Electrochemical Noise to Assess Kraft Digester Corrosion: Kamloops Experiment

    SciTech Connect

    Pawel, SJ

    2002-05-09

    Electrochemical noise (ECN) probes were deployed in a carbon steel continuous kraft digester at five locations roughly equi-spaced from top to bottom of the vessel. Current and potential noise, the temperature at each probe location, and the value of about 60 process parameters (flow rates, liquor chemistry, etc.) were monitored continuously for a period of one year. Historical vessel inspection data, including inspections accomplished immediately prior to and immediately following probe deployment, and post-test evaluation of the probe components were used to assess/compare corrosion indications from the probes with physical changes in wall thickness and corrosion patterns on the digester shell. The results indicate that furnish composition is a significant variable influencing digester corrosion, with increasing amounts of Douglas fir in the nominal furnish correlating directly with increased corrosion activity on the ECN probes. All five probes detected changes in furnish composition approximately simultaneously, indicating rapid chemical communication through the liquor, but the effect was strongest and persisted longest relatively high in the digester. The ECN probes also indicate significant corrosion activity occurred at each probe position during shutdown/restart transients. Little or no correlation between ECN probe corrosion activity and other operational variables was observed. Post-test evaluation of the probes confirmed general corrosion of a magnitude that closely agreed with corrosion current sums calculated for each probe over the exposure period and with historical average corrosion rates for the respective locations. Further, no pitting was observed on any of the electrodes, which is consistent with the ECN data, relevant polarization curves developed for steel in liquor removed from the digester, and the post-test inspection of the digester.

  14. The Role of Microorganisms in Marine Corrosion Processes.

    DTIC Science & Technology

    1982-05-01

    phosphate provides a quantitative assay to estimate the microfouling film biomass . Palmitic acid is found in all lipids, phospholipids in membranes, and fats... acids allows comparison between components making up the ! microbial community that is independent of the total biomass . It should be possible to...mixture of organic acids , consisting most commonly of formic, acetic, propionic, lactic and butyric acids . Organic acids are corrosive to iron-containing

  15. Corrosion Properties of Polydopamine Coatings Formed in One-Step Immersion Process on Magnesium.

    PubMed

    Singer, Ferdinand; Schlesak, Magdalena; Mebert, Caroline; Höhn, Sarah; Virtanen, Sannakaisa

    2015-12-09

    Polydopamine layers were polymerized directly from Tris(hydroxymethyl)aminomethane-buffered solution in a one-step immersion process onto magnesium surface. Scanning electron microscopy showed successful formation of a ∼1 μm thick layer. ASTM D3359-09 "Tape test" revealed excellent adhesion of the layer. X-ray induced photoelectron spectroscopy and Fourier transform infrared spectroscopy verified the presence of polydopamine on the surface. Corrosion measurements were performed in 0.1 M NaCl solution investigating the influence of coating parameters: dopamine concentration, immersion time, solution pH, and immersion angle. Tafel analysis revealed strong improvement of corrosion behavior compared to bare magnesium. Polydopamine layers prepared with optimized coating procedure showed promising corrosion properties in Dulbecco's modified Eagle medium. In summary, polydopamine coatings offer a simple treatment for magnesium to improve the corrosion behavior and could further act as intermediate layer for further surface functionalization.

  16. In Vitro Corrosion Study of Friction Stir Processed WE43 Magnesium Alloy in a Simulated Body Fluid

    PubMed Central

    Cao, Genghua; Zhang, Datong; Zhang, Weiwen; Zhang, Wen

    2016-01-01

    Corrosion behavior of friction stir processing (FSP) WE43 alloy in a simulated body fluid (SBF) was investigated. Micro-galvanic corrosion was the dominated corrosion behavior, and the corrosion resistance of FSP WE43 alloy was improved compared to the cast counterpart. Furthermore, due to the fine-grained and homogeneous microstructure, uniform corrosion morphology was observed on FSP WE43 alloy. According to the tensile properties of specimens with different immersion time intervals, FSP WE43 alloy shows better performance to maintain the mechanical integrity in SBF as compared to the as-cast alloy. PMID:28773664

  17. Pb-Bi-Ag-Cu-(Hg) chemistry of galena and some associated sulfosalts. A review and some new data from Colorado California and Pennsylvania

    USGS Publications Warehouse

    Foord, Eugene E.; Shawe, Daniel R.

    1989-01-01

    Galena, associated with Pb-Bi-Ag sulfosalts and simple sulfides, contains varied amounts of Ag and Bi in the Dandy vein system, Idarado mine, Ouray, Colorado; the Jackass mine, Darwin District, California; and the Leadville district, Colorado. Silver- and bismuth-bearing galena associated with minor amounts of pyrite, chalcopyrite and sphalerite occur at the Pequea mine, Lancaster County, Pennsylvania. Ag and Bi contents in the Dandy suite of galena range from about 1.4 to 3.4 and 2.5 to 6.5 wt.% respectively, and are comparable or lower in galena from the other localities. Exsolved matildite is present in galena from the Dandy, Jackass and Leadville localities. The presence in significant amounts of both Ag and Bi in a Pb-rich sulfide system is necessary for formation of PbSss (galena solid-solution). If Ag (especially) and Bi (to a lesser extent) are absent, the galena formed will be essentially pure PbS. Some minor Sb may substitute for Bi. Compositional data for all of the galena samples are in agreement with a previously proposed linear relationship between a and Ag-Bi(Sb) content. Matildite and seven additional Pb-Bi-Ag-Cu sulfosalts have been identified from the Dandy vein system, based on electron-microprobe analyses and some X-ray powder-diffraction data.

  18. Corrosion Considerations for Thermochemical Biomass Liquefaction Process Systems in Biofuel Production

    NASA Astrophysics Data System (ADS)

    Brady, M. P.; Keiser, J. R.; Leonard, D. N.; Whitmer, L.; Thomson, J. K.

    2014-12-01

    Thermochemical liquefaction processing of biomass to produce bio-derived fuels (e.g., gasoline, jet fuel, diesel, home heating oil, etc.) is of great recent interest as a renewable energy source. Approaches under investigation include direct liquefaction, hydrothermal liquefaction, hydropyrolysis, fast pyrolysis, etc., to produce energy dense liquids that can be utilized as produced or further processed to provide products of higher value. An issue with bio-oils is that they tend to contain significant concentrations of organic oxygenates, including acids, which make the bio-oil a potential source of corrosion issues in transport, storage, and use. Efforts devoted to modified/further processing of bio-oils to make them less corrosive are currently being widely pursued. Another issue that must also be addressed in bio-oil liquefaction is potential corrosion issues in the process equipment. Depending on the specific process, bio-oil liquefaction production temperatures are typically in the 300-600°C range, and the process environment can contain aggressive sulfur and halide species from both the biomass used and/or process additives. Detailed knowledge of the corrosion resistance of candidate process equipment alloys in these bio-oil production environments is currently lacking. This paper summarizes recent, ongoing efforts to assess the extent of corrosion of bio-oil process equipment, with the ultimate goal of providing a basis for the selection of the lowest cost alloy grades capable of providing the long-term corrosion resistance needed for future bio-oil production plants.

  19. Corrosion considerations for thermochemical biomass liquefaction process systems in biofuel production

    SciTech Connect

    Brady, Michael P.; Keiser, James R.; Leonard, Donovan N.; Whitmer, Lysle; Thomson, Jeffery K.

    2014-11-11

    Thermochemical liquifaction processing of biomass to produce bio-derived fuels (e.g. gasoline, jet fuel, diesel, home heating oil, etc.) is of great recent interest as a renewable energy source. Approaches under investigation include direct liquefaction, hydrothermal liquefaction, hydropyrolysis, fast pyrolysis, etc. to produce energy dense liquids that can be utilized as produced or further processed to provide products of higher value. An issue with bio-oils is that they tend to contain significant concentrations of organic compounds, which make the bio-oil acidic and a potential source of corrosion issues in in transport, storage, and use. Efforts devoted to modified/further processing of bio-oils to make them less corrosive are currently being widely pursued. Another aspect that must also be addressed is potential corrosion issues in the bio-oil liquefaction process equipment itself. Depending on the specific process, bio-oil liquefaction production temperatures can reach up to 400-600 °C, and involve the presence of aggressive sulfur, and halide species from both the biomass used and/or process additives. Detailed knowledge of the corrosion resistance of candidate process equipment alloys in these bio-oil production environments is currently lacking. Lastly, this paper summarizes our recent, ongoing efforts to assess the extent to which corrosion of bio-oil process equipment may be an issue, with the ultimate goal of providing the basis to select the lowest cost alloy grades capable of providing the long-term corrosion resistance needed for future bio-oil production plants.

  20. Corrosion considerations for thermochemical biomass liquefaction process systems in biofuel production

    DOE PAGES

    Brady, Michael P.; Keiser, James R.; Leonard, Donovan N.; ...

    2014-11-11

    Thermochemical liquifaction processing of biomass to produce bio-derived fuels (e.g. gasoline, jet fuel, diesel, home heating oil, etc.) is of great recent interest as a renewable energy source. Approaches under investigation include direct liquefaction, hydrothermal liquefaction, hydropyrolysis, fast pyrolysis, etc. to produce energy dense liquids that can be utilized as produced or further processed to provide products of higher value. An issue with bio-oils is that they tend to contain significant concentrations of organic compounds, which make the bio-oil acidic and a potential source of corrosion issues in in transport, storage, and use. Efforts devoted to modified/further processing of bio-oilsmore » to make them less corrosive are currently being widely pursued. Another aspect that must also be addressed is potential corrosion issues in the bio-oil liquefaction process equipment itself. Depending on the specific process, bio-oil liquefaction production temperatures can reach up to 400-600 °C, and involve the presence of aggressive sulfur, and halide species from both the biomass used and/or process additives. Detailed knowledge of the corrosion resistance of candidate process equipment alloys in these bio-oil production environments is currently lacking. Lastly, this paper summarizes our recent, ongoing efforts to assess the extent to which corrosion of bio-oil process equipment may be an issue, with the ultimate goal of providing the basis to select the lowest cost alloy grades capable of providing the long-term corrosion resistance needed for future bio-oil production plants.« less

  1. The effects of surface processing on in-vivo corrosion of Nitinol stents in a porcine model.

    PubMed

    Sullivan, Stacey J L; Madamba, Daniel; Sivan, Shiril; Miyashiro, Katie; Dreher, Maureen L; Trépanier, Christine; Nagaraja, Srinidhi

    2017-10-15

    A major limitation with current assessments of corrosion in metallic medical devices is the lack of correlation between in-vitro and in-vivo corrosion performance. Therefore, the objective of this study was to elucidate the relationship between pitting corrosion measured by breakdown potentials (Eb) in ASTM F2129 testing and corrosion resistance in-vivo. Four groups of Nitinol stents were manufactured using different processing methods to create unique surface properties. The stents were implanted into iliac arteries of minipigs for six months and explanted for corrosion analysis. Scanning electron microscopy and energy dispersive X-ray spectrometry analyses indicated that stents with a thick complex thermal oxide (420nm) and high corrosion resistance in-vitro (Eb=975±94mV) were free from detectable corrosion in-vivo and exhibited no changes in Ni/Ti ratio when compared to non-implanted controls. This result was also found in mechanically polished stents with a thin native oxide (4nm; Eb=767±226mV). In contrast, stents with a moderately thick thermal oxide (130nm) and low corrosion resistance in-vitro (Eb=111±63mV) possessed corrosion with associated surface microcracks in-vivo. In addition, Ni/Ti ratios in corroded regions were significantly lower compared to non-corroded adjacent areas on explanted stents. When stents were minimally processed (i.e. retained native tube oxide from the drawing process), a thick thermal oxide was present (399nm) with low in-vitro corrosion resistance (Eb=68±29mV) resulting in extensive in-vivo pitting. These findings demonstrate that functional corrosion testing combined with a detailed understanding of the surface characteristics of a Nitinol medical device can provide insight into in-vivo corrosion resistance. Nitinol is a commonly used material in the medical device industry. However, correlations between surface processing of nitinol and in-vivo corrosion has yet to be established. Elucidating the link between in

  2. A new corrosion sensor to determine the start and development of embedded rebar corrosion process at coastal concrete.

    PubMed

    Xu, Chen; Li, Zhiyuan; Jin, Weiliang

    2013-09-30

    The corrosion of reinforcements induced by chloride has resulted to be one of the most frequent causes of their premature damage. Most corrosion sensors were designed to monitor corrosion state in concrete, such as Anode-Ladder-System and Corrowatch System, which are widely used to monitor chloride ingress in marine concrete. However, the monitoring principle of these corrosion sensors is based on the macro-cell test method, so erroneous information may be obtained, especially from concrete under drying or saturated conditions due to concrete resistance taking control in macro-cell corrosion. In this paper, a fast weak polarization method to test corrosion state of reinforcements based on electrochemical polarization dynamics was proposed. Furthermore, a new corrosion sensor for monitoring the corrosion state of concrete cover was developed based on the proposed test method. The sensor was tested in cement mortar, with dry-wet cycle tests to accelerate the chloride ingress rate. The results show that the corrosion sensor can effectively monitor chloride penetration into concrete with little influence of the relative humidity in the concrete. With a reasonable corrosion sensor electrode arrangement, it seems the Ohm-drop effect measured by EIS can be ignored, which makes the tested electrochemical parameters more accurate.

  3. A New Corrosion Sensor to Determine the Start and Development of Embedded Rebar Corrosion Process at Coastal Concrete

    PubMed Central

    Xu, Chen; Li, Zhiyuan; Jin, Weiliang

    2013-01-01

    The corrosion of reinforcements induced by chloride has resulted to be one of the most frequent causes of their premature damage. Most corrosion sensors were designed to monitor corrosion state in concrete, such as Anode-Ladder-System and Corrowatch System, which are widely used to monitor chloride ingress in marine concrete. However, the monitoring principle of these corrosion sensors is based on the macro-cell test method, so erroneous information may be obtained, especially from concrete under drying or saturated conditions due to concrete resistance taking control in macro-cell corrosion. In this paper, a fast weak polarization method to test corrosion state of reinforcements based on electrochemical polarization dynamics was proposed. Furthermore, a new corrosion sensor for monitoring the corrosion state of concrete cover was developed based on the proposed test method. The sensor was tested in cement mortar, with dry-wet cycle tests to accelerate the chloride ingress rate. The results show that the corrosion sensor can effectively monitor chloride penetration into concrete with little influence of the relative humidity in the concrete. With a reasonable corrosion sensor electrode arrangement, it seems the Ohm-drop effect measured by EIS can be ignored, which makes the tested electrochemical parameters more accurate. PMID:24084117

  4. Corrosion experiments and materials developed for the Japanese HLM systems

    NASA Astrophysics Data System (ADS)

    Kurata, Yuji

    2011-08-01

    The static corrosion tests in lead-bismuth eutectic (LBE) were conducted from 450 °C to 600 °C to understand corrosion behavior and develop corrosion resistant materials for heavy liquid metal systems. While increase of Cr content in steels enhances corrosion resistance in LBE, the effect approaches a constant value above 12 wt% of Cr. Corrosion depth in LBE increases with increasing temperature and corrosion attack becomes severe above 550 °C even under the condition of high oxygen concentration. Nickel dissolution and Pb-Bi penetration occur in 316SS and JPCA above 550 °C under the condition of high oxygen concentration. When oxygen concentration decreases below the level of Fe oxide formation, corrosion attack on these steels also becomes violent due to dissolution of various elements and grain boundary corrosion. Whereas additions of 1.5 wt% Si to T91 and 2.5 wt% Si to 316SS improve corrosion resistance, the effect is insufficient taking fluctuation of oxygen concentration in LBE into consideration. Furthermore, addition of 1.5 wt% Si to T91 causes rise in DBTT. A new coating method using Al, Ti and Fe powders produces corrosion resistant coating layers on 316SS. The coating layers containing 6-8 wt% Al exhibit good corrosion resistance at 550 °C for 3000 h in LBE containing 10 -6-10 -4 wt% of oxygen.

  5. Influence of the casting processing route on the corrosion behavior of dental alloys.

    PubMed

    Galo, Rodrigo; Rocha, Luis Augusto; Faria, Adriana Claudia; Silveira, Renata Rodrigues; Ribeiro, Ricardo Faria; de Mattos, Maria da Gloria Chiarello

    2014-12-01

    Casting in the presence of oxygen may result in an improvement of the corrosion performance of most alloys. However, the effect of corrosion on the casting without oxygen for dental materials remains unknown. The aim of this study was to investigate the influence of the casting technique and atmosphere (argon or oxygen) on the corrosion behavior response of six different dental casting alloys. The corrosion behavior was evaluated by electrochemical measurements performed in artificial saliva for the different alloys cast in two different conditions: arc melting in argon and oxygen-gas flame centrifugal casting. A slight decrease in open-circuit potential for most alloys was observed during immersion, meaning that the corrosion tendency of the materials increases due to the contact with the solution. Exceptions were the Co-based alloys prepared by plasma, and the Co-Cr-Mo and Ni-Cr-4Ti alloys processed by oxidized flame, in which an increase in potential was observed. The amount of metallic ions released into the artificial saliva solution during immersion was similar for all specimens. Considering the pitting potential, a parameter of high importance when considering the fluctuating conditions of the oral environment, Co-based alloys show the best performance in comparison with the Ni-based alloys, independent of the processing route.

  6. Microstructure and corrosion behavior of laser processed NiTi alloy.

    PubMed

    Marattukalam, Jithin J; Singh, Amit Kumar; Datta, Susmit; Das, Mitun; Balla, Vamsi Krishna; Bontha, Srikanth; Kalpathy, Sreeram K

    2015-12-01

    Laser Engineered Net Shaping (LENS™), a commercially available additive manufacturing technology, has been used to fabricate dense equiatomic NiTi alloy components. The primary aim of this work is to study the effect of laser power and scan speed on microstructure, phase constituents, hardness and corrosion behavior of laser processed NiTi alloy. The results showed retention of large amount of high-temperature austenite phase at room temperature due to high cooling rates associated with laser processing. The high amount of austenite in these samples increased the hardness. The grain size and corrosion resistance were found to increase with laser power. The surface energy of NiTi alloy, calculated using contact angles, decreased from 61 mN/m to 56 mN/m with increase in laser energy density from 20 J/mm(2) to 80 J/mm(2). The decrease in surface energy shifted the corrosion potentials to nobler direction and decreased the corrosion current. Under present experimental conditions the laser power found to have strong influence on microstructure, phase constituents and corrosion resistance of NiTi alloy.

  7. Corrosion And Thermal Processing In Cold Gas Dynamic Spray Deposited Austenitic Stainless Steel Coatings

    DTIC Science & Technology

    2016-06-01

    THERMAL PROCESSING IN COLD GAS DYNAMIC SPRAY DEPOSITED AUSTENITIC STAINLESS STEEL COATINGS by John A Luhn June 2016 Thesis Advisor: Sarath...REPORT TYPE AND DATES COVERED Master’s thesis 4. TITLE AND SUBTITLE CORROSION AND THERMAL PROCESSING IN COLD GAS DYNAMIC SPRAY DEPOSITED AUSTENITIC...produced by the cold gas dynamic spray process on 316L stainless steel substrates. Previous work on the use of the low-pressure cold spray process to

  8. Factors affecting the silver corrosion performance of jet fuel from the Merox process

    SciTech Connect

    Viljoen, C.L.; Hietkamp, S.; Marais, B.; Venter, J.J.

    1995-05-01

    The Natref refinery at Sasolburg, South Africa, which is 63,6% owned by Sasol and 36,5% by Total, is producing Jet A-1 fuel at a rate of 80 m{sup 3}/h by means of a UOP Merox process. A substantial part of the crude oil slate is made up from crudes which have been stored for considerable times in underground mines. Since the 1970`s, Natref has experienced sporadic non-conformance of its treated jet fuel to the silver corrosion (IP 227) test. Various causes and explanations for the sporadic silver corrosion occurrence have been put forward but a direct causal link has remained obscure. The paper addresses these possible causes for silver corrosion and some of the process changes which have been made to alleviate the problem. Emphasis is placed on the most recent approaches which were taken to identify the origin of the sporadic silver corrosion. An inventory of all the potential causes was made, such a bacterial action, elemental sulphur formation in storage, etc. and experiments designed to test the validity of these causes, are discussed. A statistical evaluation which was done of the historical process data over a 2 year period, failed to link the use of mine crudes directly to Ag-corrosion occurrence. However, a correlation between elemental sulphur and H{sub 2}S levels in the feed to the Merox reactor and Ag-corrosion was observed. Finally, the outcome of the experiments are discussed, as well as the conclusions which were reached from the observed results.

  9. Microbiological and abiotic processes in modelling longer-term marine corrosion of steel.

    PubMed

    Melchers, Robert E

    2014-06-01

    Longer term exposure of mild steel in natural (biotic) waters progresses as a bimodal function of time, both for corrosion mass loss and for pit depth. Recent test results, however, found this also for immersion in clean fresh, almost pure and triply distilled waters. This shows chlorides or microbiological activity is not essential for the electrochemical processes producing bimodal behaviour. It is proposed that the first mode is aerobic corrosion that eventually produces a non-homogeneous corroded surface and rust coverage sufficient to allow formation of anoxic niches. Within these, aggressive autocatalytic reduction then occurs under anoxic abiotic conditions, caused by sulfide species originating from the MnS inclusions typical in steels. This is consistent with Wranglen's model for abiotic anoxic crevice and pitting corrosion without external aggressive ions. In biotic conditions, metabolites from anaerobic bacterial activity within and near the anoxic niches provides additional (sulfide) species to contribute to the severity of corrosion. Limited observational evidence that supports this hypothesis is given but further investigation is required to determine all contributor(s) to the cathodic current for the electrochemical reaction. The results are important for estimating the contribution of microbiological corrosion in infrastructure applications.

  10. High-temperature corrosion observed in austenitic coils and tubes in a direct reduction process

    SciTech Connect

    Campillo, B.; Gonzalez, C.; Hernandez-Duque, G.; Juarez-Islas, J.A.

    2000-02-01

    The subject of this study is related to the performance of austenitic steel coils and tubes, in a range of temperatures between 425 and 870 C for the transport of reducing gas, in an installation involving the direct reduction of iron-ore by reforming natural gas. Evidence is presented that metal dusting is not the only unique high-temperature corrosion mechanism that caused catastrophic failures of austenitic 304 (UNS S30400) coils and HK-40 (UNS J94204) tubes. Sensitization as well as stress corrosion cracking occurred in 304 stainless steel coils and metal dusting took place in HK-40 tubes, a high resistance alloy. The role of continuous injection of H{sub 2}S into the process is suggested to avoid the high resistance metal dusting corrosion mechanism found in this kind of installation.

  11. The effect of heat treatment simulating porcelain firing processes on titanium corrosion resistance.

    PubMed

    Sokołowski, Grzegorz; Rylska, Dorota; Sokołowski, Jerzy

    2016-01-01

    Corrosion resistance of titanium used in metal-ceramic restorations in manufacturing is based on the presence of oxide layer on the metal surface. The procedures used during combining metallic material with porcelain may affect the changes in oxide layers structure, and thus anticorrosive properties of metallic material. The aim of the study was an evaluation of potential changes in the structure and selected corrosion properties of titanium after sandblasting and thermal treatment applicable to the processes of ceramics fusion. Milled titanium elements were subjected to a few variants of the processes typical of ceramics fusion and studied in terms of resistance to electrochemical corrosion. The study included the OCP changes over time, measurements of Icorr, Ecorr and Rp as well as potentiodynamic examinations. Surface microstructure and chemical composition were analyzed using SEM and EDS methods. The results obtained allow us to conclude that the processes corresponding to ceramic oxidation and fusion on titanium in the variants used in the study do not cause deterioration of its anticorrosive properties, and partially enhance the resistance. This depends on the quality of oxide layers structure. Titanium elements treated by porcelain firing processes do not lose their corrosion resistance.

  12. Influence of Processing and Heat Treatment on Corrosion Resistance and Properties of High Alloyed Steel Coatings

    NASA Astrophysics Data System (ADS)

    Hill, Horst; Weber, Sebastian; Raab, Ulrich; Theisen, Werner; Wagner, Lothar

    2012-09-01

    Corrosion and abrasive wear are two important aspects to be considered in numerous engineering applications. Looking at steels, high-chromium high-carbon tool steels are proper and cost-efficient materials. They can either be put into service as bulk materials or used as comparatively thin coatings to protect lower alloyed construction or heat treatable steels from wear and corrosion. In this study, two different corrosion resistant tool steels were used for the production of coatings and bulk material. They were processed by thermal spraying and super solidus liquid phase sintering as both processes can generally be applied to produce coatings on low alloyed substrates. Thermally sprayed (high velocity oxygen fuel) coatings were investigated in the as-processed state, which is the most commonly used condition for technical applications, and after a quenching and tempering treatment. In comparison, sintered steels were analyzed in the quenched and tempered condition only. Significant influence of alloy chemistry, processing route, and heat treatment on tribological properties was found. Experimental investigations were supported by computational thermodynamics aiming at an improvement of tribological and corrosive resistance.

  13. Thermomechanical processing of 5083 aluminum to increase strength without increasing susceptibility to stress corrosion cracking

    SciTech Connect

    Edstrom, C. M.; Blakeslee, J. J.

    1980-09-30

    5083 aluminium with 25% cold work must be processed above 215/sup 0/C or below 70/sup 0/C to avoid forming continuous precipitate in the grain boundaries which makes the material susceptible to stress corrosion cracking. Time at temperature above 215/sup 0/C should be held to minimum (less than 30 min) to retain some strength from the 25% cold work.

  14. Point Defects in Pb-, Bi-, and In-Doped CdZnTe Detectors: Deep-Level Transient Spectroscopy (DLTS) Measurements

    NASA Astrophysics Data System (ADS)

    Gul, R.; Keeter, K.; Rodriguez, R.; Bolotnikov, A. E.; Hossain, A.; Camarda, G. S.; Kim, K. H.; Yang, G.; Cui, Y.; Carcelen, V.; Franc, J.; Li, Z.; James, R. B.

    2012-03-01

    We studied, by current deep-level transient spectroscopy (I-DLTS), point defects induced in CdZnTe detectors by three dopants: Pb, Bi, and In. Pb-doped CdZnTe detectors have a new acceptor trap at around 0.48 eV. The absence of a VCd trap suggests that all Cd vacancies are compensated by Pb interstitials after they form a deep-acceptor complex [[PbCd]+-V{Cd/2-}]-. Bi-doped CdZnTe detectors had two distinct traps: a shallow trap at around 36 meV and a deep donor trap at around 0.82 eV. In detectors doped with In, we noted three well-known traps: two acceptor levels at around 0.18 eV (A-centers) and 0.31 eV (VCd), and a deep trap at around 1.1 eV.

  15. Corrosion protection

    DOEpatents

    Brown, Donald W.; Wagh, Arun S.

    2003-05-27

    There has been invented a chemically bonded phosphate corrosion protection material and process for application of the corrosion protection material for corrosion prevention. A slurry of iron oxide and phosphoric acid is used to contact a warm surface of iron, steel or other metal to be treated. In the presence of ferrous ions from the iron, steel or other metal, the slurry reacts to form iron phosphates which form grains chemically bonded onto the surface of the steel.

  16. Transport properties of the SnBi{sub 2}Te{sub 4}–PbBi{sub 2}Te{sub 4} solid solution

    SciTech Connect

    Pan, Lin; Li, Jing; Berardan, David Dragoe, Nita

    2015-05-15

    We report on the electrical and thermal transport properties of the Sn{sub 1−x}Pb{sub x}Bi{sub 2}Te{sub 4} series and we discuss the potential of these materials for thermoelectric conversion applications. From the evolution of the XRD patterns, we can confidently conclude that a complete solid solution exists between SnBi{sub 2}Te{sub 4} and PbBi{sub 2}Te{sub 4}, with no miscibility gap. A crossover from p-type conduction in Sn-rich samples to n-type conduction in Pb-rich ones has been observed, with a transition between x=0.3 and 0.4. A concomitant increase of the electrical resistivity and of the Seebeck coefficient has been observed in the solid solution, which leads to almost constant values of the thermoelectric power factor. Moreover, the thermal conductivity is slightly reduced in the solid solution. The best figure of merit ZT values at room temperature have been observed for p-type Sn{sub 0.8}Pb{sub 0.2}Bi{sub 2}Te{sub 4} with ZT=0.25 and for n-type Sn{sub 0.3}Pb{sub 0.7}Bi{sub 2}Te{sub 4} with ZT=0.15. - Graphical abstract: Seebeck coefficient in (Pb/Sn)Bi{sub 2}Te{sub 4} solid solution. - Highlights: • A complete solid solution exists between PbBi{sub 2}Te{sub 4} and SnBi{sub 2}Te{sub 4.} • A crossover between p-type and n-type is observed for 0.3

  17. The contribution of activated processes to Q. [stress corrosion cracking in seismic wave attenuation

    NASA Technical Reports Server (NTRS)

    Spetzler, H. A.; Getting, I. C.; Swanson, P. L.

    1980-01-01

    The possible role of activated processes in seismic attenuation is investigated. In this study, a solid is modeled by a parallel and series configuration of dashpots and springs. The contribution of stress and temperature activated processes to the long term dissipative behavior of this system is analyzed. Data from brittle rock deformation experiments suggest that one such process, stress corrosion cracking, may make a significant contribution to the attenuation factor, Q, especially for long period oscillations under significant tectonic stress.

  18. The contribution of activated processes to Q. [stress corrosion cracking in seismic wave attenuation

    NASA Technical Reports Server (NTRS)

    Spetzler, H. A.; Getting, I. C.; Swanson, P. L.

    1980-01-01

    The possible role of activated processes in seismic attenuation is investigated. In this study, a solid is modeled by a parallel and series configuration of dashpots and springs. The contribution of stress and temperature activated processes to the long term dissipative behavior of this system is analyzed. Data from brittle rock deformation experiments suggest that one such process, stress corrosion cracking, may make a significant contribution to the attenuation factor, Q, especially for long period oscillations under significant tectonic stress.

  19. Effect of natural and synthetic iron corrosion products on silicate glass alteration processes

    NASA Astrophysics Data System (ADS)

    Dillmann, Philippe; Gin, Stéphane; Neff, Delphine; Gentaz, Lucile; Rebiscoul, Diane

    2016-01-01

    Glass long term alteration in the context of high-level radioactive waste (HLW) storage is influenced by near-field materials and environmental context. As previous studies have shown, the extent of glass alteration is strongly related to the presence of iron in the system, mainly provided by the steel overpack around surrounding the HLW glass package. A key to understanding what will happen to the glass-borne elements in the geological disposal lies in the relationship between the iron-bearing phases and the glass alteration products formed. In this study, we focus on the influence of the formation conditions (synthetized or in-situ) and the age of different iron corrosion products on SON68 glass alteration. Corrosion products obtained from archaeological iron artifacts are considered here to be true analogues of the corrosion products in a waste disposal system due to the similarities in formation conditions and physical properties. These representative corrosion products (RCP) are used in the experiment along with synthetized iron anoxic corrosion products and pristine metallic iron. The model-cracks of SON68 glass were altered in cell reactors, with one of the different iron-sources inserted in the crack each time. The study was successful in reproducing most of the processes observed in the long term archaeological system. Between the different systems, alteration variations were noted both in nature and intensity, confirming the influence of the iron-source on glass alteration. Results seem to point to a lesser effect of long term iron corrosion products (RCP) on the glass alteration than that of the more recent products (SCP), both in terms of general glass alteration and of iron transport.

  20. Correlation of Process Data and Electrochemical Noise to Assess Kraft Digester Corrosion: Spring Grove Experiment

    SciTech Connect

    Pawel, SJ

    2003-06-18

    Electrochemical noise (ECN) probes were deployed in a carbon steel continuous kraft digester at four locations and at one location in the bottom cone of the associated flash tank. The probes consisted of carbon steel electrodes, representing the vessel construction material, and 309LSi stainless steel overlay electrodes, representing the weld overlay repair in a portion of the vessel. Current and potential noise, the temperature at each probe location, and the value of about 32 process parameters (flow rates, liquor chemistry, etc.) were monitored continuously for a period of almost one year. Historical vessel inspection data and post-test evaluation of the probe components were used to assess/compare ECN corrosion activity with physical changes in wall thickness and corrosion patterns on the digester shell. In addition, attempts were made to correlate ECN activity from each electrode type with process parameters. The results indicate the high general corrosion rates of steel observed just below the extraction screens--on the order of 35 mils/y for the past few years--accelerated further during the period of probe deployment. The maximum wastage of steel (normalized to one full year exposure) was about 85 mils/y at the ring 6N probe just below the extraction screens. Consistent with recent historical observations, the steel corrosion rate at the ring 6S probe--at the same elevation but directly across the digester from ring 6N--was significantly lower at about 50 mils/y. Just prior to probe deployment, the digester shell below the extraction screens was overlaid with 309LSi stainless steel, which was observed to be essentially immune to corrosion at this location. While the ECN probes detected differences in electrochemical behavior between steel probes and between 309LSi probes at rings 6N and 6S, there was only poor quantitative correlation of current sums with actual corrosion rates at these locations. A significant contribution of redox reactions on both steel

  1. Hydroxyl carboxylate based non-phosphorus corrosion inhibition process for reclaimed water pipeline and downstream recirculating cooling water system.

    PubMed

    Wang, Jun; Wang, Dong; Hou, Deyin

    2016-01-01

    A combined process was developed to inhibit the corrosion both in the pipeline of reclaimed water supplies (PRWS) and in downstream recirculating cooling water systems (RCWS) using the reclaimed water as makeup. Hydroxyl carboxylate-based corrosion inhibitors (e.g., gluconate, citrate, tartrate) and zinc sulfate heptahydrate, which provided Zn(2+) as a synergistic corrosion inhibition additive, were added prior to the PRWS when the phosphate (which could be utilized as a corrosion inhibitor) content in the reclaimed water was below 1.7 mg/L, and no additional corrosion inhibitors were required for the downstream RCWS. Satisfactory corrosion inhibition was achieved even if the RCWS was operated under the condition of high numbers of concentration cycles. The corrosion inhibition requirement was also met by the appropriate combination of PO4(3-) and Zn(2+) when the phosphate content in the reclaimed water was more than 1.7 mg/L. The process integrated not only water reclamation and reuse, and the operation of a highly concentrated RCWS, but also the comprehensive utilization of phosphate in reclaimed water and the application of non-phosphorus corrosion inhibitors. The proposed process reduced the operating cost of the PRWS and the RCWS, and lowered the environmental hazard caused by the excessive discharge of phosphate. Furthermore, larger amounts of water resources could be conserved as a result.

  2. Influence of microstructure on hydrothermal corrosion of chemically vapor processed SiC composite tubes

    NASA Astrophysics Data System (ADS)

    Kim, Daejong; Lee, Ho Jung; Jang, Changheui; Lee, Hyeon-Geun; Park, Ji Yeon; Kim, Weon-Ju

    2017-08-01

    Multi-layered SiC composites consisting of monolithic SiC and a SiCf/SiC composite are one of the accident tolerant fuel cladding concepts in pressurized light water reactors. To evaluate the integrity of the SiC fuel cladding under normal operating conditions of a pressurized light water reactor, the hydrothermal corrosion behavior of multi-layered SiC composite tubes was investigated in the simulated primary water environment of a pressurized water reactor without neutron fluence. The results showed that SiC phases with good crystallinity such as Tyranno SA3 SiC fiber and monolithic SiC deposited at 1200 °C had good corrosion resistance. However, the SiC phase deposited at 1000 °C had less crystallinity and severely dissolved in water, particularly the amorphous SiC phase formed along grain boundaries. Dissolved hydrogen did not play a significant role in improving the hydrothermal corrosion resistance of the CVI-processed SiC phases containing amorphous SiC, resulting in a significant weight loss and reduction of hoop strength of the multi-layered SiC composite tubes after corrosion.

  3. Electron Number Diagram for Study of Corrosion Processes.

    DTIC Science & Technology

    1986-09-26

    electrodeposition, hydrometallurgy and geochemistry. Work has focused the single redox element systems Cu, Cr, Fe, S and U and the two redox element systems...find use in such diverse fields as hydrometallurgy , sulfur removal processes, electrolytic processes and geochemistry. 3. SUKMARY OF MST DURTANT RJLTS A

  4. Erosion/corrosion concerns in feed preparation systems at the Defense Waste Processing Facility

    SciTech Connect

    Gee, J.T.; Chandler, C.T.; Daugherty, W.L.; Imrich, K.J.; Jenkins, C.F.

    1997-12-31

    The Savannah River Site (SRS) has been operating a nuclear fuel cycle since the 1950`s to produce nuclear materials in support of the national defense effort. The Department of Energy authorized the construction of the Defense Waste Processing Facility (DWPF) to immobilize the high level radioactive waste resulting from these processes as a durable borosilicate glass. The DWPF, after having undergone extensive testing, has been approved for operations and is currently immobilizing radioactive waste. To ensure reliability of the DWPF remote canyon processing equipment, a materials evaluation program was performed prior to radioactive operations to determine to what extent erosion/corrosion would impact design life of equipment. The program consisted of performing pre-service baseline inspections on critical equipment and follow-up inspections after completion of DWPF cold chemical demonstration runs. Non-destructive examination (NDE) techniques were used to assess erosion/corrosion as well as evaluation of corrosion coupon racks. These results were used to arrive at predicted equipment life for selected feed preparation equipment. It was concluded with the exception of the coil and agitator for the slurry mix evaporator (SME), which are exposed to erosive glass frit particles, all of the equipment should meet its design life.

  5. Corrosion Damage Functions

    SciTech Connect

    Jones, Russell H.

    2002-11-30

    Corrosion damage can lead to reduced operational lifetimes. Often this damage is not as obvious as general corrosion but takes the form of pits, intergranular corrosion, crevice corrosion and hydrogen absorption. These types of corrosion damage lead to stress corrosion cracking, hydrogen induced cracking and corrosion fatigue. A critical step in defining a corrosion damage function is determining the relationship between the corrosion damage, the resulting crack propagation mechanism and component lifetimes. The sequence of events is often some localized corrosion event such as pitting, transition of the pit to a planar crack, propagation of this short crack, transition of the short crack to long crack conditions and continued propagation through Stage I, II, and III of the long crack SCC regimes. A description of critical corrosion damage processes and examples of the transition to long crack SCC conditions will be discussed.

  6. On the Roles of Corrosion Products in Local Cell Processes.

    DTIC Science & Technology

    1986-01-01

    34" . " ", -. .: • -" " - ". " .. " " " ~ " " "’ I Vw-- L0 THE PENNSYLVANIA STATE UNIVERSITY College of Earth and Mineral Sciences UNDERGRADUATE PROGRAMS OF STUDY Ceramic...Science and Engineering, Earth Sciences, Fuel Science, Geography, Geosciences, Metallurgy, Meteorology, Mineral Economics, Mining Engineering, Petro...Mineralogy, Geography, Geology, Geophysics, Metallurgy, Meteorology, Mineral Economics, Mineral Processing, Mining Engineering, Petroleum and Natural Gas

  7. Development, Processing, and Testing of High-Performance Corrosion-Resistant HVOF Coatings

    SciTech Connect

    Farmer, J; Wong, F; Haslam, J; Estill, J; Branagan, D; Yang, N; Blue, C

    2003-08-26

    New amorphous-metal and ceramic coatings applied by the high-velocity oxy-fuel (HVOF) process may reduce the waste package materials cost of the Yucca Mountain high-level nuclear waste repository by over $4 billion (cost reduction of 27 to 42%). Two critical requirements that have been determined from design analysis are protection in brines that may evolve from the evaporative concentration of pore waters and protection for waste package welds, thereby preventing exposure to environments that might cause stress corrosion cracking (SCC). Our efforts are directed towards producing and evaluating these high-performance coatings for the development of lower cost waste packages, and will leverage a cost-effective collaboration with DARPA for applications involving marine corrosion.

  8. Energy release, beam attenuation radiation damage, gas production and accumulation of long-lived activity in Pb, Pb-Bi and Hg targets

    SciTech Connect

    Shubin, Yu.N.

    1996-06-01

    The calculation and analysis of the nuclei concentrations and long-lived residual radioactivity accumulated in Pb, Pb-Bi and Hg targets irradiated by 800 MeV, 30 mA proton beam have been performed. The dominating components to the total radioactivity of radionuclides resulting from fission and spallation reactions and radiative capture by both target nuclei and accumulated radioactive nuclei for various irradiation and cooling times were analyzed. The estimations of spectral component contributions of neutron and proton fluxes to the accumulated activity were carried out. The contributions of fission products to the targets activity and partial activities of main long-lived fission products to the targets activity and partial activities of main long-lived fission products were evaluated. The accumulation of Po isotopes due to reactions induced by secondary alpha-particles were found to be important for the Pb target as compared with two-step radiative capture. The production of Tritium in the targets and its contribution to the total targets activity was considered in detail. It is found that total activities of both targets are close to one another.

  9. Welding duplex stainless steels for maximum corrosion resistance in chemical process industry applications

    SciTech Connect

    Gooch, T.G.; Gunn, R.N.

    1994-12-31

    Fabrication of process plant, pipework etc in ferritic-austenitic steels commonly entails fusion welding. The weld thermal cycle can significantly influence material corrosion behavior and hence service performance. The paper reviews the situation, with emphasis on arc welding as most commonly employed by industry. An outline is given of the major metallurgical changes due to welding which take place in the heat affected zone in base steel and in the fused weld metal. The weld thermal cycle experienced alters the ferrite/austenite structure from that in the parent material, and can induce intermetallic precipitation. Nitrogen may also be lost from the weld metal. These changes affect corrosion resistance, and must be controlled to achieve optimum service properties. The consequences of surface oxidation in the weld area and of local residual stresses are also considered, and it is pointed out that resistance to stress corrosion cracking in chloride or sour, H{sub 2}S media is dependent on ferrite/austenite balance. The main factors in formulating a welding procedure are described. Depending on the material composition and joint heat sink, arc energy should be held between minimum and maximum levels to promote adequate austenite formation in the weld area without inducing intermetallic formation. Nitrogen loss should be minimized, and adequate filler should be added: slight overalloying of the consumable is preferred, provided that intermetallic precipitation is avoided.

  10. Real Time Corrosion Monitoring in Lead and Lead-Bismuth Systems

    SciTech Connect

    James F. Stubbins; Alan Bolind; Ziang Chen

    2010-02-25

    The objective of this research program is to develop a real-time, in situ corrosion monitoring technique for flowing liquid Pb and eutectic PbBi (LBE) systems in a temperature range of 400 to 650 C. These conditions are relevant to future liquid metal cooled fast reactor operating parameters. THis program was aligned with the Gen IV Reactor initiative to develp technologies to support the design and opertion of a Pb or LBE-cooled fast reactor. The ability to monitor corrosion for protection of structural components is a high priority issue for the safe and prolonged operation of advanced liquid metal fast reactor systems. In those systems, protective oxide layers are intentionally formed and maintained to limit corrosion rates during operation. This program developed a real time, in situ corrosion monitoring tecnique using impedance spectroscopy (IS) technology.

  11. Ultrasonic cavitation erosion of 316L steel weld joint in liquid Pb-Bi eutectic alloy at 550°C.

    PubMed

    Lei, Yucheng; Chang, Hongxia; Guo, Xiaokai; Li, Tianqing; Xiao, Longren

    2017-11-01

    Liquid lead-bismuth eutectic alloy (LBE) is applied in the Accelerator Driven transmutation System (ADS) as the high-power spallation neutron targets and coolant. A 19.2kHz ultrasonic device was deployed in liquid LBE at 550°C to induce short and long period cavitation erosion damage on the surface of weld joint, SEM and Atomic force microscopy (AFM) were used to map out the surface properties, and Energy Dispersive Spectrometer (EDS) was applied to the qualitative and quantitative analysis of elements in the micro region of the surface. The erosion mechanism for how the cavitation erosion evolved by studying the element changes, their morphology evolution, the surface hardness and the roughness evolution, was proposed. The results showed that the pits, caters and cracks appeared gradually on the erode surface after a period of cavitation. The surface roughness increased along with exposure time. Work hardening by the bubbles impact in the incubation stage strengthened the cavitation resistance efficiently. The dissolution and oxidation corrosion and cavitation erosion that simultaneously happened in liquid LBE accelerated corrosion-erosion process, and these two processes combined to cause more serious damage on the material surface. Contrast to the performance of weld metal, base metal exhibited a much better cavitation resistance. Copyright © 2017. Published by Elsevier B.V.

  12. Electromagnetic absorbing property of the flaky carbonyl iron particles by chemical corrosion process

    NASA Astrophysics Data System (ADS)

    Zheng, Dianliang; Liu, Ting; Zhou, Li; Xu, Yonggang

    2016-12-01

    The flaky carbonyl iron particles (CIPs) were prepared using a milling process at the first step, then the chemical corrosion process was done to optimize the particle shape. The particle morphology was characterized by the scanning electron microscopy, the static magnetic property was evaluated on a vibrating sample magnetometer and X-ray diffraction (XRD) patterns were done to analyze the particle crystal grain structure. The complex permittivity and permeability were measured using a vector network analyzer in the frequency range of 2-18 GHz and the reflection loss (RL) was calculated. The results showed that the saturation magnetization value of the CIPs decreased as the CIPs was corroded to the small flakes in chemical corrosion process. The diffraction peaks of the single α-Fe existed in the XRD pattern of CIPs, and the characteristic peaks was more obvious and the intensity of the diffraction pattern was lower by corrosion. The permittivity and the permeability of the corroded milling CIPs was a little larger than the milling CIPs, it was due to the larger aspect ratio based on the fitting calculation process. At thickness 0.6 mm and 0.8 mm, the corroded milling CIPs composite had the better absorbing property than the other two samples. The frequency band (RL<-5 dB) could be widened to 8.96-18 GHz at 0.6 mm and 5.92-18 GHz at 0.8 mm, and RL less than -8 dB began to exist in 8.96-14.72 GHz at 0.8 mm.

  13. Effect of Process Parameters on Microstructural Evolution, Mechanical Properties and Corrosion Behavior of Friction Stir Processed Al 7075 Alloy

    NASA Astrophysics Data System (ADS)

    Kumar, Atul; Sharma, Sandan Kumar; Pal, Kaushik; Mula, Suhrit

    2017-02-01

    Aim of the present study is to investigate the effect of process parameters on microstructural evolution, mechanical properties and corrosion behavior of an age-hardenable Al 7075 alloy. The alloy plates (6 mm thickness) were friction stir processed (FSPed) at various traverse speed, namely 25, 45, 65, 85, 100 and 150 mm/min at 2 different rpm of 508 and 720. The optimized result in terms of defect-free processed zone with refined microstructure was obtained only at a rotational speed of 720 rpm for a traverse speed of 25, 45, 65 and 85 mm/min. The microstructural evolution was investigated using optical, scanning and transmission electron microscopy. The grain size of the nugget zone was found to decrease with increase in the traverse speed from 25 to 85 mm/min at a constant rpm of 720. The mechanical properties were evaluated by Vickers hardness measurements, tensile and wear testing. Yield strength was found to be the maximum ( 366 MPa) for the FSPed sample processed at 85 mm/min. The hardness values also followed the similar increasing trend with increase in the traverse speed. The wear volume loss decreased by 38% for the sample processed at a traverse speed of 85 mm/min as compared to that of the sample processed at 25 mm/min. The friction coefficient was found to substantiate well with the wear track morphology. The improvement in mechanical properties is ascertained to the refinement of grain size at higher traverse speed (due to less heat input). The FSPed samples showed inferior corrosion resistance in contrast to that of the base metal. This is possibly due to the coarsening of precipitates and depletion of solutes in the matrix. The morphology of the corroded samples corroborated well with the corrosion behavior of the corresponding specimen.

  14. Effect of Process Parameters on Microstructural Evolution, Mechanical Properties and Corrosion Behavior of Friction Stir Processed Al 7075 Alloy

    NASA Astrophysics Data System (ADS)

    Kumar, Atul; Sharma, Sandan Kumar; Pal, Kaushik; Mula, Suhrit

    2017-03-01

    Aim of the present study is to investigate the effect of process parameters on microstructural evolution, mechanical properties and corrosion behavior of an age-hardenable Al 7075 alloy. The alloy plates (6 mm thickness) were friction stir processed (FSPed) at various traverse speed, namely 25, 45, 65, 85, 100 and 150 mm/min at 2 different rpm of 508 and 720. The optimized result in terms of defect-free processed zone with refined microstructure was obtained only at a rotational speed of 720 rpm for a traverse speed of 25, 45, 65 and 85 mm/min. The microstructural evolution was investigated using optical, scanning and transmission electron microscopy. The grain size of the nugget zone was found to decrease with increase in the traverse speed from 25 to 85 mm/min at a constant rpm of 720. The mechanical properties were evaluated by Vickers hardness measurements, tensile and wear testing. Yield strength was found to be the maximum ( 366 MPa) for the FSPed sample processed at 85 mm/min. The hardness values also followed the similar increasing trend with increase in the traverse speed. The wear volume loss decreased by 38% for the sample processed at a traverse speed of 85 mm/min as compared to that of the sample processed at 25 mm/min. The friction coefficient was found to substantiate well with the wear track morphology. The improvement in mechanical properties is ascertained to the refinement of grain size at higher traverse speed (due to less heat input). The FSPed samples showed inferior corrosion resistance in contrast to that of the base metal. This is possibly due to the coarsening of precipitates and depletion of solutes in the matrix. The morphology of the corroded samples corroborated well with the corrosion behavior of the corresponding specimen.

  15. Effect of Multipass Friction Stir Processing on Mechanical and Corrosion Behavior of 2507 Super Duplex Stainless Steel

    NASA Astrophysics Data System (ADS)

    Mishra, M. K.; Gunasekaran, G.; Rao, A. G.; Kashyap, B. P.; Prabhu, N.

    2017-02-01

    The microstructure, mechanical properties, and corrosion behavior of 2507 super duplex stainless steel after multipass friction stir processing (FSP) were examined. A significant refinement in grain size of both ferrite and austenite was observed in stir zone resulting in improved yield and tensile strength. Electrochemical impedance spectroscopy and anodic polarization studies in 3.5 wt.% NaCl solution showed nobler corrosion characteristics with increasing number of FSP passes. This was evident from the decrease in corrosion current density, decrease in passive current density, and increase in polarization resistance. Also, the decrease in density of defects, based on Mott-Schottky analysis, further confirms the improvement in corrosion resistance of 2507 super duplex stainless steel after multipass FSP.

  16. Fabrication of biomimetic hydrophobic films with corrosion resistance on magnesium alloy by immersion process

    NASA Astrophysics Data System (ADS)

    Liu, Yan; Lu, Guolong; Liu, Jindan; Han, Zhiwu; Liu, Zhenning

    2013-01-01

    Biomimetic hydrophobic films of crystalline CeO2 were prepared on magnesium alloy by an immersion process with cerium nitrate solution and then modified with DTS (CH3(CH2)11Si(OCH3)3). The CeO2 films fabricated with 20-min immersion yield a water contact angle of 137.5 ± 2°, while 20-min DTS treatment on top of CeO2 can further enhance the water contact angle to 146.7 ± 2°. Then corrosion-resistant property of these prepared films against NaCl solution was investigated and elucidated using electrochemical measurements.

  17. Synthesis, mechanical properties and corrosion behavior of powder metallurgy processed Fe/Mg2Si composites for biodegradable implant applications.

    PubMed

    Sikora-Jasinska, M; Paternoster, C; Mostaed, E; Tolouei, R; Casati, R; Vedani, M; Mantovani, D

    2017-12-01

    Recently, Fe and Fe-based alloys have shown their potential as degradable materials for biomedical applications. Nevertheless, the slow corrosion rate limits their performance in certain situations. The shift to iron matrix composites represents a possible approach, not only to improve the mechanical properties, but also to accelerate and tune the corrosion rate in a physiological environment. In this work, Fe-based composites reinforced by Mg2Si particles were proposed. The initial powders were prepared by different combinations of mixing and milling processes, and finally consolidated by hot rolling. The influence of the microstructure on mechanical properties and corrosion behavior of Fe/Mg2Si was investigated. Scanning electron microscopy and X-ray diffraction were used for the assessment of the composite structure. Tensile and hardness tests were performed to characterize the mechanical properties. Potentiodynamic and static corrosion tests were carried out to investigate the corrosion behavior in a pseudo-physiological environment. Samples with smaller Mg2Si particles showed a more homogenous distribution of the reinforcement. Yield and ultimate tensile strength increased when compared to those of pure Fe (from 400MPa and 416MPa to 523MPa and 630MPa, respectively). Electrochemical measurements and immersion tests indicated that the addition of Mg2Si could increase the corrosion rate of Fe even twice (from 0.14 to 0.28mm·year(-1)). It was found that the preparation method of the initial composite powders played a major role in the corrosion process as well as in the corrosion mechanism of the final composite. Copyright © 2017 Elsevier B.V. All rights reserved.

  18. Use of chlorine dioxide in a secondary recovery process to inhibit bacterial fouling and corrosion

    SciTech Connect

    Knickrehm, M.; Caballero, E.; Romualdo, P.; Sandidge, J.

    1987-01-01

    A major oil company operates a secondary recovery waterflood in Inglewood, California. The waterflood currently processes 250,000 bbls. per day of produced fluid. The major economic and operational problems associated with a secondary recovery waterflood are: 1) corrosion due to oxygen, carbon dioxide, hydrogen sulfide, and bacteria (sulfate reducers and slime biomass), 2) plugging from deposits due to salts, sulfides, and biofilms. These problems lead to deterioration of water handling equipment, injection lines (surface and subsurface), and decreased water quality resulting in the plugging of injection wells. During the last 8 years the operator has used varying mechanical and chemical technology to solve these problems. From 1978 to 1982 traditional chemical programs were in effect. Over this time period there was a continuing decline in water quality, and a substantial increase in chemical and operational costs. It was determined at that time that the major reason for this was due to microbiological activity. With this in mind, the operator proceeded to test the effects of using Aqueous Chlorine Dioxide in one portion of their water handling facilities. Due to the success of the program it was applied field wide. Presently, the primary problems associated with bacteria have been arrested. Solving one corrosion problem can lead to the onset of another. The operator is now in the process of making a concentrated effort to eliminate the other synergistically related corrosive and plugging agents (O/sub 2/, CO/sub 2/, H/sub 2/S). A field history of the problems, findings, and solutions, are discussed along with an overview of our present direction.

  19. Inspection indications, stress corrosion cracks and repair of process piping in nuclear materials production reactors

    SciTech Connect

    Louthan, M.R. Jr.; West, S.L.; Nelson, D.Z.

    1991-01-01

    Ultrasonic inspection of Schedule 40 Type 304 stainless steel piping in the process water system of the Savannah River Site reactors has provided indications of discontinuities in less than 10% of the weld heat affected zones. Pipe sections containing significant indications are replaced with Type 304L components. Post removal metallurgical evaluation showed that the indications resulted from stress corrosion cracking in weld heat-affected zones and that the overall weld quality was excellent. The evaluation also revealed weld fusion zone discontinuities such as incomplete penetration, incomplete fusion, inclusions, underfill at weld roots and hot cracks. Service induced extension of these discontinuities was generally not significant although stress corrosion cracking in one weld fusion zone was noted. One set of UT indications was caused by metallurgical discontinuities at the fusion boundary of an extra weld. This extra weld, not apparent on the outer pipe surface, was slightly overlapping and approximately parallel to the weld being inspected. This extra weld was made during a pipe repair, probably associated with initial construction processes. The two nearly parallel welds made accurate assessment of the UT signal difficult. The implications of these observations to the inspection and repair of process water systems of nuclear reactors is discussed.

  20. Inspection indications, stress corrosion cracks and repair of process piping in nuclear materials production reactors

    SciTech Connect

    Louthan, M.R. Jr.; West, S.L.; Nelson, D.Z.

    1991-12-31

    Ultrasonic inspection of Schedule 40 Type 304 stainless steel piping in the process water system of the Savannah River Site reactors has provided indications of discontinuities in less than 10% of the weld heat affected zones. Pipe sections containing significant indications are replaced with Type 304L components. Post removal metallurgical evaluation showed that the indications resulted from stress corrosion cracking in weld heat-affected zones and that the overall weld quality was excellent. The evaluation also revealed weld fusion zone discontinuities such as incomplete penetration, incomplete fusion, inclusions, underfill at weld roots and hot cracks. Service induced extension of these discontinuities was generally not significant although stress corrosion cracking in one weld fusion zone was noted. One set of UT indications was caused by metallurgical discontinuities at the fusion boundary of an extra weld. This extra weld, not apparent on the outer pipe surface, was slightly overlapping and approximately parallel to the weld being inspected. This extra weld was made during a pipe repair, probably associated with initial construction processes. The two nearly parallel welds made accurate assessment of the UT signal difficult. The implications of these observations to the inspection and repair of process water systems of nuclear reactors is discussed.

  1. Corrosion investigation of multilayered ceramics and experimental nickel alloys in SCWO process environments

    SciTech Connect

    Garcia, K.M.; Mizia, R.

    1995-02-01

    A corrosion investigation was done at MODAR, Inc., using a supercritical water oxidation (SCWO) vessel reactor. Several types of multilayered ceramic rings and experimental nickel alloy coupons were exposed to a chlorinated cutting oil TrimSol, in the SCWO process. A corrosion casing was designed and mounted in the vessel reactor with precautions to minimize chances of degrading the integrity of the pressure vessel. Fifteen of the ceramic coated rings were stacked vertically in the casing at one time for each test. There was a total of 36 rings. The rings were in groupings of three rings that formed five sections. Each section saw a different SCWO environment, ranging from 650 to 300{degrees}C. The metal coupons were mounted on horizontal threaded holders welded to a vertical rod attached to the casing cover in order to hang down the middle of the casing. The experimental nickel alloys performed better than the baseline nickel alloys. A titania multilayered ceramic system sprayed onto a titanium ring remained intact after 120-180 hours of exposure. This is the longest time any coating system has withstood such an environment without significant loss.

  2. Corrosion Resistance of Ni-Based WC/Co Coatings Deposited by Spray and Fuse Process Varying the Oxygen Flow

    NASA Astrophysics Data System (ADS)

    Jiménez, H.; Olaya, J. J.; Alfonso, J. E.; Mtshali, C. B.; Pineda-Vargas, C. A.

    2017-08-01

    In this work, the effect of oxygen flow variation in the corrosion behavior of Ni-based WC/Co coatings deposited by spray and fuse process was investigated. The coatings were deposited on gray cast iron substrates using a Superjet Eutalloy thermal spraying gun. The morphology of the coatings was analyzed using scanning electron microscopy. The crystallographic phases were registered by x-ray diffraction (XRD), the diffraction patterns show the crystalline phases of the powder components with principal reflections for Ni and WC, the increase in flame temperature, due to the oxygen flow variation, generated amorphization in the nickel and an important crystallization of the planes (111) and (222) of WC as well as the decarburization of WC in W2C and W metallic. The corrosion behavior was investigated at room temperature in a 3.5% w/w aqueous solution of NaCl via potentiodynamic polarization. Electrochemical corrosion test showed that the coatings deposited under neutral flame conditions with an oxygen flow of 12.88 SCFH evidenced higher corrosion resistance. The chemical composition of the coatings and corrosion areas were analyzed by particle-induced x-ray emission, this technique permitting the corroboration of the decarburization process of WC determined by XRD and the formation of Cl structures.

  3. Corrosion Resistance of Ni-Based WC/Co Coatings Deposited by Spray and Fuse Process Varying the Oxygen Flow

    NASA Astrophysics Data System (ADS)

    Jiménez, H.; Olaya, J. J.; Alfonso, J. E.; Mtshali, C. B.; Pineda-Vargas, C. A.

    2017-10-01

    In this work, the effect of oxygen flow variation in the corrosion behavior of Ni-based WC/Co coatings deposited by spray and fuse process was investigated. The coatings were deposited on gray cast iron substrates using a Superjet Eutalloy thermal spraying gun. The morphology of the coatings was analyzed using scanning electron microscopy. The crystallographic phases were registered by x-ray diffraction (XRD), the diffraction patterns show the crystalline phases of the powder components with principal reflections for Ni and WC, the increase in flame temperature, due to the oxygen flow variation, generated amorphization in the nickel and an important crystallization of the planes (111) and (222) of WC as well as the decarburization of WC in W2C and W metallic. The corrosion behavior was investigated at room temperature in a 3.5% w/w aqueous solution of NaCl via potentiodynamic polarization. Electrochemical corrosion test showed that the coatings deposited under neutral flame conditions with an oxygen flow of 12.88 SCFH evidenced higher corrosion resistance. The chemical composition of the coatings and corrosion areas were analyzed by particle-induced x-ray emission, this technique permitting the corroboration of the decarburization process of WC determined by XRD and the formation of Cl structures.

  4. Improving the corrosion properties of magnesium AZ31 alloy GTA weld metal using microarc oxidation process

    NASA Astrophysics Data System (ADS)

    Siva Prasad, M.; Ashfaq, M.; Kishore Babu, N.; Sreekanth, A.; Sivaprasad, K.; Muthupandi, V.

    2017-05-01

    In this work, the morphology, phase composition, and corrosion properties of microarc oxidized (MAO) gas tungsten arc (GTA) weldments of AZ31 alloy were investigated. Autogenous gas tungsten arc welds were made as full penetration bead-on-plate welding under the alternating-current mode. A uniform oxide layer was developed on the surface of the specimens with MAO treatment in silicate-based alkaline electrolytes for different oxidation times. The corrosion behavior of the samples was evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy. The oxide film improved the corrosion resistance substantially compared to the uncoated specimens. The sample coated for 10 min exhibited better corrosion properties. The corrosion resistance of the coatings was concluded to strongly depend on the morphology, whereas the phase composition and thickness were concluded to only slightly affect the corrosion resistance.

  5. In vitro corrosion behavior of magnesium alloy AZ31B-hydroxyapatite metallic matrix composites processed via friction stir processing

    NASA Astrophysics Data System (ADS)

    Ho, Yee-Hsien

    Magnesium and its alloys have been considered for load-bearing implant materials due to their similar mechanical properties to the natural bone, excellent biocompatibility, good bioactivity, and biodegradation. Nevertheless, the uncontrollable corrosion rate in biological environment restrains their application. Hydroxyapatite (HA, Ca10(PO4)6(OH 2) is a widely used bio-ceramic which has bone-like mineral structure for bone fixation. Poor fracture toughness of HA makes it not suitable for load-bearing application as a bulk. Thus, HA is introduced into metallic surface in various forms for improving biocompatibility. Recently friction stir processing (FSP) has emerged as a surface modification tool for surface/substrate grain refinement and homogenization of microstructure in biomaterial. In the present efforts, Mg-nHA composite surface on with 5-20 wt% HA on Mg substrate were fabricated by FSP for biodegradation and bioactivity study. The results of electrochemical measurement indicated that lower amount ( 5% wt%) of Ca in Mg matrix can enhance surface localized corrosion resistance. The effects of microstructure, the presence of HA particle and Mg-Ca intermetallic phase precipitates on in vitro behavior of Mg alloy were investigated by TEM, SEM, EDX, XRD, and XPS. The detailed observations will be discussed during presentation.

  6. Effect of Dissolved Oxygen on Cu Corrosion in Single Wafer Cleaning Process

    NASA Astrophysics Data System (ADS)

    Imai, Masayoshi; Yamashita, Yukinari; Futatsuki, Takashi; Shiohara, Morio; Kondo, Seiichi; Saito, Shuichi

    2009-04-01

    We investigated Cu corrosion at the via bottom of multi-layered Cu interconnects that occurred after post-etching wet cleaning and caused via open failures. We found that oxygen was dissolved into de-ionized water (DIW) on the wafer edge from the air atmosphere during the rinse step after chemical cleaning and that Cu was oxidized due to the high oxidation-reduction potential (ORP) of the rinse DIW. To prevent Cu interconnects from being corroded, control of the dissolved oxygen and the ORP of the rinse DIW by decreasing the oxygen concentration of the atmosphere in the cleaning machine as well as by using H2 water is required. This will become indispensable in the cleaning process of the next generation Cu interconnects.

  7. The chemistry of sodium chloride involvement in processes related to hot corrosion. [in gas turbine engines

    NASA Technical Reports Server (NTRS)

    Stearns, C. A.; Kohl, F. J.; Fryburg, G. C.

    1979-01-01

    Thermodynamic and mass transport calculations, and laboratory experiments elucidating the behavior of sodium chloride in combustion environments, in the deposition process, and in reactions with certain oxides on the surfaces of superalloys are summarized. It was found that some of the ingested salt is separated out of the air stream by the compressor. However, sodium chloride does pass from the compressor to the combustor where numerous chemical reactions take place. Here some of the salt is vaporized to yield gaseous sodium chloride molecules. Hydrogen and oxygen atoms present in the combustion products react with some sodium chloride to yield other gaseous species such as sodium, and a fraction of the salt remains as particulates. Both the gas phase and condensed sodium chloride can lead to sodium sulfate formation by various routes, all of which involve reaction with sulfur oxides and oxygen. In addition to contributing to the formation of sodium sulfate, the sodium chloride can contribute to corrosion directly.

  8. A new approach to study local corrosion processes on steel surfaces by combining different microscopic techniques

    NASA Astrophysics Data System (ADS)

    Heyer, A.; D'Souza, F.; Bruin, A.; Ferrari, G.; Mol, J. M. C.; de Wit, J. H. W.

    2012-09-01

    Corrosion studies of materials on the micro or even nano-scale level are cumbersome due to instrumental limitations and handling procedures. If biological processes are involved the spatial resolution is even more important and sample preparation is usually the limitation. Attachment of bacteria on stainless steel surface is a complex interfacial process including interactions of bacterial cells and bacterial extracellular polymeric substances with the surface. To overcome the limitations in sample preparations and resolution we present a new stainless steel sample holder to switch among epifluorescent microscope (EFM), AFM and SEM at exactly the same position. Exemplary bacterial accumulation was studied by staining the bacterial DNA with a fluorescent dye over time. It was possible to distinguish among bacteria and other surface characteristic such as deformations or grain structures. Also surface topographic features such as roughness at the grain boundaries and deposits were quantified. All three techniques complement one another in the way that AFM is a high-resolution technique that does not allow to distinguish directly bacterial cell structures, whereas EFM offers excellent bacterial identification based on staining at a low resolution that can complement AFM images. Application of SEM in the last step will reveal inclusions and grain structure and combined with EDX gives the composition of the substrate, inclusions and corrosion deposit. The combination of the three high-resolution techniques enables a more detailed understanding of surface phenomena. The method itself is quite elegant and easy to handle which is an important aspect in materials research, especially when a high sample throughput is needed.

  9. Effect of additive on electrochemical corrosion properties of plasma electrolytic oxidation coatings formed on CP Ti under different processing frequency

    NASA Astrophysics Data System (ADS)

    Babaei, Mahdi; Dehghanian, Changiz; Vanaki, Mojtaba

    2015-12-01

    The plasma electrolytic oxidation (PEO) coating containing zirconium oxide was fabricated on CP Ti at different processing frequencies viz., 100 Hz and 1000 Hz in a (Na2ZrO3, Na2SiO3)-additive containing NaH2PO4-based solution, and long-term electrochemical corrosion behavior of the coatings was studied using electrochemical impedance spectroscopy (EIS) in 3.5 wt.% NaCl solution. Electrochemical degradation behavior of two-layered coatings formed at different frequencies was turned out to be governed by concentration of electrolyte additive. With increasing additive concentration, the coating obtained at frequency of 1000 Hz exhibited enhanced corrosion resistance. However, corrosion resistance of the coating prepared at 100 Hz was found to decrease with increased additive, which was attributed to intensified microdischarges damaging the protective effect of inner layer. Nevertheless, the electrolyte additive was found to mitigate the long-term degradation of the coatings to a significant extent.

  10. One-step spray-coating process for the fabrication of colorful superhydrophobic coatings with excellent corrosion resistance.

    PubMed

    Li, Jian; Wu, Runni; Jing, Zhijiao; Yan, Long; Zha, Fei; Lei, Ziqiang

    2015-10-06

    A simple method was used to generate colorful hydrophobic stearate particles via chemical reactions between inorganic salts and sodium stearate. Colored self-cleaning superhydrophobic coatings were prepared through a facile one-step spray-coating process by spraying the stearate particle suspensions onto stainless steel substrates. Furthermore, the colorful superhydrophobic coating maintains excellent chemical stability under both harsh acidic and alkaline circumstances. After being immersed in a 3.5 wt % NaCl aqueous solution for 1 month, the as-prepared coatings remained superhydrophobic; however, they lost their self-cleaning property with a sliding angle of about 46 ± 3°. The corrosion behavior of the superhydrophobic coatings on the Al substrate was characterized by the polarization curve and electrochemical impedance spectroscopy (EIS). The electrochemical corrosion test results indicated that the superhydrophobic coatings possessed excellent corrosion resistance, which could supply efficient and long-term preservation for the bare Al substrate.

  11. The effects of insulation defects on the corrosion of sub-sea super duplex stainless steel process pipes

    SciTech Connect

    Francis, R.; Irwin, J.; Byrne, G.; Warburton, G.

    1995-10-01

    There is an increasing use of CRAs (corrosion resistant alloys) for subsea flowlines. These pipes carry corrosive fluids at high temperatures and pressures, and insulation is usually, applied to prevent excessive cooling of the process fluids. The present tests were undertaken to investigate the effect of insulation defects on the susceptibility to localized corrosion of a super duplex stainless steel at different internal temperatures. Four different commercial coating systems were tested, Neoprene, EPDM, Polyurethane and Polyurethane foam. The results show that pitting occurred at an average temperature of 55 C for neoprene and EPDM, and at lower temperatures for the other two coatings. The reasons for this are discussed, and the implications for service applications.

  12. Aircraft Materials, Processes, Cleaning and Corrosion Control (Course Outline), Aviation Mechanics 1 (Power and Frame): 9073.01.

    ERIC Educational Resources Information Center

    Dade County Public Schools, Miami, FL.

    This document presents an outline for a 135-hour course designed to familiarize the beginning student with the basic concepts common to aircraft materials and processes, together with the requirements of proper cleaning and corrosion control as outlined by the Federal Aviation Agency. The aviation airframe and powerplant maintenance technician is…

  13. A process for the production of a scale-proof and corrosion-resistant coating on graphite and carbon bodies

    NASA Technical Reports Server (NTRS)

    Fitzer, E.

    1981-01-01

    A process for the production of a corrosion resistant coating on graphite and carbon bodies is described. The carbon or graphite body is coated or impregnated with titanium silicide under the addition of a metal containing wetting agent in a nitrogen free atmosphere, so that a tight coating is formed.

  14. Processing Map and Mechanism of Hot Deformation of a Corrosion-Resistant Nickel-Based Alloy

    NASA Astrophysics Data System (ADS)

    Wang, L.; Liu, F.; Zuo, Q.; Cheng, J. J.; Chen, C. F.

    2017-01-01

    Hot deformation behavior of a corrosion-resistant nickel-based alloy was studied in temperature range of 1050-1200 °C and strain rate range of 0.001-10 s-1 by employing hot compression tests. An approach of processing map was used to reveal the hot workability and microstructural evolution during the hot deformation. The results show that different stable domains in the processing map associated with the microstructure evolution can be ascribed to different dynamic recrystallization (DRX) mechanisms. The discontinuous dynamic recrystallization (DDRX) grains evolved by the necklace mechanism are finer than those evolved by the ordinary mechanism, respectively, arising from the strong nucleation process and the growth process. If subjected to low temperature and high strain rate, the flow instability domain occurs, due to the continuous dynamic recrystallization (CDRX) based on the evolution of deformation micro-bands within the deformed grains. Based on the processing map, a DRX mechanism map is established, which can provide an idea for designing desired microstructure.

  15. Chromium in aqueous nitrate plutonium process streams: Corrosion of 316 stainless steel and chromium speciation

    SciTech Connect

    Smith, W.H.; Purdy, G.M.

    1995-12-31

    This study was undertaken to determine if chromium(+6) could exist in plutonium process solutions under normal operating conditions. Four individual reactions were studied: the rate of dissolution of stainless steel, which is the principal source of chromium in process solutions; the rate of oxidation of chromium(+3) to chromium(+6) by nitric acid; and the reduction of chromium(+6) back to chromium(+3) by reaction with stainless steel and with oxalic acid. The stainless steel corrosion rate was found to increase with increasing nitric acid concentration, increasing hydrofluoric acid concentration, and increasing temperature. Oxidation of chromium(+3) to chromium(+6) was negligible at room temperature and only became significant in hot concentrated nitric acid. The rate of reduction of chromium(+6) back to chromium(+3) by reaction with stainless steel or oxalic acid was found to be much greater than the rate of the reverse oxidation reaction. Based on these findings and taking into account normal operating conditions, it was determined that although there would be considerable chromium in plutonium process streams it would rarely be found in the (+6) oxidation state and would not exist in the (+6) state in the final process waste solutions.

  16. Impact of the chemicals, essential for the purification process of strict Fe-hydrogenase, on the corrosion of mild steel.

    PubMed

    Rouvre, Ingrid; Gauquelin, Charles; Meynial-Salles, Isabelle; Basseguy, Régine

    2016-06-01

    The influence of additional chemical molecules, necessary for the purification process of [Fe]-hydrogenase from Clostridium acetobutylicum, was studied on the anaerobic corrosion of mild steel. At the end of the purification process, the pure [Fe-Fe]-hydrogenase was recovered in a Tris-HCl medium containing three other chemicals at low concentration: DTT, dithionite and desthiobiotin. Firstly, mild steel coupons were exposed in parallel to a 0.1 M pH7 Tris-HCl medium with or without pure hydrogenase. The results showed that hydrogenase and the additional molecules were in competition, and the electrochemical response could not be attributed solely to hydrogenase. Then, solutions with additional chemicals of different compositions were studied electrochemically. DTT polluted the electrochemical signal by increasing the Eoc by 35 mV 24 h after the injection of 300 μL of control solutions with DTT, whereas it drastically decreased the corrosion rate by increasing the charge transfer resistance (Rct 10 times the initial value). Thus, DTT was shown to have a strong antagonistic effect on corrosion and was removed from the purification process. An optimal composition of the medium was selected (0.5 mM dithionite, 7.5 mM desthiobiotin) that simultaneously allowed a high activity of hydrogenase and a lower impact on the electrochemical response for corrosion tests.

  17. Corrosion and degradation of test materials in the Mountain Fuel Resources 30 ton/day coal gasification Process Development Unit

    SciTech Connect

    Yurkewycz, R.

    1985-01-31

    One period of in-plant exposure (lower section of gasifier and steam superheater) of candidate alloys for gasification applications was completed in the Mountain Fuel Resources, Inc. (MFR) Process Development Unit (PDU). During this brief period of exposure (294 h gasifying coal), temperatures at the test sites were 140/sup 0/F (60/sup 0/C) at the lower section of the gasifier and ranged from 350/sup 0/ to 500/sup 0/F (177/sup 0/ to 260/sup 0/C) during steady-state periods in the steam superheater but were sometimes <300/sup 0/F (149/sup 0/C). These lower temperatures, encountered during process upsets, were in many cases lower than the dew point of the product gas. Operating pressures were 300 psi (2.1 MPa) in the gasifier and ranged from 50 to 200 psig (0.4 to 1.4 MPa gauge) in the superheater. Fouling of heat exchanger surfaces was also reported. At the lower section of the gasifier, A515 carbon steel, aluminized carbon steel, 2 1/4Cr-1Mo, 1 1/4Cr-1Mo, 9Cr-1Mo, and 410 SS suffered from heavy corrosion and they cannot be considered for use in this system. Types 304 SS and 316 SS showed acceptable general corrosion resistance, but they suffered from pitting. Incoloy 800 was the only one of the alloys tested that exhibited excellent resistance to overall corrosion and pitting. In the steam superheater, high alloy steels Type 310, 26-1, 18-2, and Type 304 incurred the least amount of corrosion damage; corrosion rates were <10 mpy (0.25 mm/y). Alloy Incoloy 800 performed nominally at 21 mpy (0.53 mm/y). The remaining alloys 1 1/4Cr-1/2Mo, 2 1/4Cr-1Mo, Type 410, 253MA and 9Cr-1Mo(Mod.) experienced unacceptable localized corrosion losses; corrosion rates were >150 mpy (3.81 mm/y). Pack-aluminized carbon steel A515 showed no evidence of diffusion zone penetration and was acceptable in corrosion performance. 14 refs., 9 figs., 7 tabs.

  18. X-ray diffraction, crystal structure, and spectral features of the optical susceptibilities of single crystals of the ternary borate oxide lead bismuth tetraoxide, PbBiBO4.

    PubMed

    Reshak, Ali Hussain; Kityk, I V; Auluck, S; Chen, Xuean

    2009-05-14

    The all-electron full-potential linearized augmented plane-wave method has been used for an ab initio theoretical study of the band structure, the spectral features of the optical susceptibilities, the density of states, and the electron charge density for PbBiBO4. Our calculations show that the valence-band maximum (VBM) and conduction-band minimum (CBM) are located at the center of the Brillouin zone, resulting in a direct energy gap of about 3.2 eV. We have synthesized the PbBiBO4 crystal by employing a conventional solid-state reaction method. The theoretical calculations in this work are based on the structure built from our measured atomic parameters. We should emphasize that the observed experimental X-ray diffraction (XRD) pattern is in good agreement with the theoretical one, confirming that our structural model is valid. Our calculated bond lengths show excellent agreement with the experimental data. This agreement is attributed to our use of full-potential calculations. The spectral features of the optical susceptibilities show a small positive uniaxial anisotropy.

  19. [Effect of fluoride concentration on the corrosion behavior of cobalt-chromium alloy fabricated by two different technology processes].

    PubMed

    Qiuxia, Yang; Ying, Yang; Han, Xu; Di, Wu; Ke, Guo

    2016-02-01

    This study aims to determine the effect of fluoride concentration on the corrosion behavior of cobalt-chromium alloy fabricated by two different technology processes in a simulated oral environment. A total of 15 specimens were employed with selective laser melting (SLM) and another 15 for traditional casting (Cast) in cobalt-chromium alloy powders and blocks with the same material composition. The corrosion behavior of the specimens was studied by potentiodynamic polarization test under different oral environments with varying solubilities of fluorine (0, 0.05%, and 0.20% for each) in acid artificial saliva (pH = 5.0). The specimens were soaked in fluorine for 24 h, and the surface microstructure was observed under a field emission scanning electron microscope after immersing the specimens in the test solution at constant temperature. The corrosion potential (Ecorr) value of the cobalt-chromium alloy cast decreased with increasing fluoride concentration in acidic artificial saliva. The Ecorr, Icorr, and Rp values of the cobalt-chromium alloy fabricated by two different technology processes changed significantly when the fluoride concentration was 0.20% (P < 0.05). The Ecorr, Icorr, and Rp values of the cobalt-chromium alloy fabricated by two different technology processes exhibited a statistically significant difference. The Icorr value of the cobalt-chromium alloy cast was higher than that in the SLM group cobalt-chromium alloy when the fluoride concentration was 0.20% (P < 0.05). The Ecorr, tRp alues of the cobalt-chromium alloy cast were lower htan those of the SLM group cobalt-chromium alloy when the fluoride concentration was 0.20% (P< 0 .05). Fluoride ions adversely affected the corrosion resistance of the cobalt-chromium alloy fabricated by two different technology processes. The corrosion resistance of the cobalt-chromium alloy cast was worse than that of the SLM group cobalt-chromium alloy when the fluoride concentration was 0.20%.

  20. Corrosion process and structural performance of a 17 year old reinforced concrete beam stored in chloride environment

    SciTech Connect

    Vidal, T. Castel, A. Francois, R.

    2007-11-15

    The long-term corrosion process of reinforced concrete beams is studied in this paper. The reinforced concrete elements were stored in a chloride environment for 17years under service loading in order to be representative of real structural conditions. At different stages, cracking maps were drawn, total chloride contents were measured and mechanical tests were performed. Results show that the bending cracks and their width do not influence significantly the service life of the structure. The chloride threshold at the reinforcement depth, used by standards as a single parameter to predict the end of the initiation period, is a necessary but not a sufficient parameter to define service life. The steel-concrete interface condition is also a determinant parameter. The bleeding of concrete is an important cause of interface de-bonding which leads to an early corrosion propagation of the reinforcements. The structural performance under service load (i.e.: stiffness in flexure) is mostly affected by the corrosion of the tension reinforcement (steel cross-section and the steel-concrete bond reduction). Limit-state service life design based on structural performance reduction in terms of serviceability shows that the propagation period of the corrosion process is an important part of the reinforced concrete service life.

  1. Corrosion in CO{sub 2} capture process using blended monoethanolamine and piperazine

    SciTech Connect

    Nainar, M.; Veawab, A.

    2009-10-15

    This work explores the promise of aqueous solutions of blended monoethanolamine (MEA) and piperazine (PZ) as a cost-effective solvent for carbon dioxide (CO{sub 2}) capture, from industrial flue gas streams with respect to corrosion, which is regarded as one of the, most severe operational problems in typical CO{sub 2} capture plants. Electrochemical corrosion experiments were carried out using the potentiodynamic polarization technique for corrosion measurements. The results show that the blended MEA/PZ solutions are more corrosive than the MEA solutions. The corrosion rate of carbon steel increases with concentration of PZ, total amine concentration, CO{sub 2} loading of solution, solution temperature, and the presence of heat stable salts. Among the tested heat-stable salts, formate is the most corrosive salt, followed by acetate, oxalate, and thiosulfate in the absence of oxygen (O{sub 2}), while acetate is the most corrosive salt followed by formate, oxalate, and thiosulfate in the presence of O{sub 2}.

  2. The corrosion process of sterling silver exposed to a Na2S solution: monitoring and characterizing the complex surface evolution using a multi-analytical approach

    NASA Astrophysics Data System (ADS)

    Schalm, Olivier; Crabbé, Amandine; Storme, Patrick; Wiesinger, Rita; Gambirasi, Arianna; Grieten, Eva; Tack, Pieter; Bauters, Stephen; Kleber, Christoph; Favaro, Monica; Schryvers, Dominique; Vincze, Laszlo; Terryn, Herman; Patelli, Alessandro

    2016-10-01

    Many historical `silver' objects are composed of sterling silver, a silver alloy containing small amounts of copper. Besides the dramatic impact of copper on the corrosion process, the chemical composition of the corrosion layer evolves continuously. The evolution of the surface during the exposure to a Na2S solution was monitored by means of visual observation at macroscopic level, chemical analysis at microscopic level and analysis at the nanoscopic level. The corrosion process starts with the preferential oxidation of copper, forming mixtures of oxides and sulphides while voids are being created beneath the corrosion layer. Only at a later stage, the silver below the corrosion layer is consumed. This results in the formation of jalpaite and at a later stage of acanthite. The acanthite is found inside the corrosion layer at the boundaries of jalpaite grains and as individual grains between the jalpaite grains but also as a thin film on top of the corrosion layer. The corrosion process could be described as a sequence of 5 subsequent surface states with transitions between these states.

  3. Monitoring of microbially mediated corrosion and scaling processes using redox potential measurements.

    PubMed

    Opel, Oliver; Eggerichs, Tanja; Otte, Tobias; Ruck, Wolfgang K L

    2014-06-01

    The use of redox potential measurements for corrosion and scaling monitoring, including microbially mediated processes, is demonstrated. As a case study, monitoring data from 10years of operation of an aquifer thermal energy storage (ATES) site located in Berlin, Germany, were examined. (Fe(2+))-activities as well as [Fe(3+)]-build up rates were calculated from redox potential, pH, conductivity, temperature and dissolved oxygen measurements. Calculations are based on assuming (Fe(3+))-activity being controlled by Fe(OH)3-solubility, the primary iron(III)-precipitate. This approach was tested using a simple log-linear model including dissolved oxygen besides major Fe(2+)-ligands. Measured redox potential values in groundwater used for thermal storage are met within ±8mV. In other systems comprising natural groundwater and in heating and cooling systems in buildings, quantitatively interpretable values are obtained also. It was possible to calculate particulate [Fe(3+)]-loads in the storage fluids in the order of 2μM and correlate a decrease in filter lifetimes to [Fe(3+)]-build up rates, although observations show clear signs of microbially mediated scaling processes involving iron and sulphur cycling. Copyright © 2013 Elsevier B.V. All rights reserved.

  4. Global sensitivity analysis of an in-sewer process model for the study of sulfide-induced corrosion of concrete.

    PubMed

    Donckels, B M R; Kroll, S; Van Dorpe, M; Weemaes, M

    2014-01-01

    The presence of high concentrations of hydrogen sulfide in the sewer system can result in corrosion of the concrete sewer pipes. The formation and fate of hydrogen sulfide in the sewer system is governed by a complex system of biological, chemical and physical processes. Therefore, mechanistic models have been developed to describe the underlying processes. In this work, global sensitivity analysis was applied to an in-sewer process model (aqua3S) to determine the most important model input factors with regard to sulfide formation in rising mains and the concrete corrosion rate downstream of a rising main. The results of the sensitivity analysis revealed the most influential model parameters, but also the importance of the characteristics of the organic matter, the alkalinity of the concrete and the movement of the sewer gas phase.

  5. The effect of various deformation processes on the corrosion behavior of casing and tubing carbon steels in sweet environment

    NASA Astrophysics Data System (ADS)

    Elramady, Alyaa Gamal

    The aim of this research project is to correlate the plastic deformation and mechanical instability of casing steel materials with corrosion behavior and surface change, in order to identify a tolerable degree of deformation for casing steel materials. While the corrosion of pipeline and casing steels has been investigated extensively, corrosion of these steels in sweet environments with respect to plastic deformation due to bending, rolling, autofrettage, or handling needs more investigation. Downhole tubular expansion of pipes (casings) is becoming standard practice in the petroleum industry to repair damaged casings, shutdown perforations, and ultimately achieve mono-diameter wells. Tubular expansion is a cold-drawing metal forming process, which consists of running conical mandrels through casings either mechanically using a piston or hydraulically by applying a back pressure. This mechanism subjects the pipes to large radial plastic deformations of up to 30 pct. of the inner diameter. It is known that cold-working is a way of strengthening materials such as low carbon steel, but given that this material will be subjected to corrosive environments, susceptibility to stress corrosion cracking (SCC) should be investigated. This research studies the effect of cold-work, in the form of cold-rolling and cold-expansion, on the surface behavior of API 5CT steels when it is exposed to a CO2-containing environment. Cold-work has a pronounced influence on the corrosion behavior of both API 5CT K55 and P110 grade steels. The lowest strength grade steel, API 5CT K55, performed poorly in a corrosive environment in the slow strain rate test. The ductile material exhibited the highest loss in strength and highest susceptibility to stress corrosion cracking in a CO 2-containing environment. The loss in strength declined with cold-rolling, which can be ascribed to the surface compressive stresses induced by cold-work. On the other hand, API 5CT P110 grade steels showed higher

  6. Corrosion Resistance of Powder Metallurgy Processed TiC/316L Composites with Mo Additions

    NASA Astrophysics Data System (ADS)

    Lin, Shaojiang; Xiong, Weihao

    2015-06-01

    To find out the effects of Mo addition on corrosion resistance of TiC/316L stainless steel composites, TiC/316L composites with addition of different contents of Mo were prepared by powder metallurgy. The corrosion resistance of these composites was evaluated by the immersion tests and polarization curves experiments. Results indicated that Mo addition decreased the corrosion rates of TiC/316L composites in H2SO4 solution in the case of Mo content below 2% whereas it displayed an opposite effect when Mo content was above that value. It was found that with an increase in the Mo content, the pitting corrosion resistance increased monotonically for TiC/316L composites in NaCl solution.

  7. Optimum Corrosion Protection Potential for Water Cavitation Peening-Processed Al-Mg Alloy in Seawater

    NASA Astrophysics Data System (ADS)

    Hyun, Koangyong; Kim, Seong-Jong

    Chloride ions in seawater can destroy the passive state films on the exposed surface of aluminum (Al) alloy ships. This shortens hull lifespan and increases the maintenance costs of ships. Recently, the water cavitation peening (WCP) technology has been adopted to form compressive residual stress on surfaces to improve resistance to cavitation. This study was conducted to investigate corrosion damage prevention by applying the WCP technology to 5083-O Al alloy for ships; the optimum WCP duration and corrosion protection potential range for maintaining corrosion resistance were determined. We found that the optimum WCP duration was 2.5min by performing a potentiostatic experiment, and the optimum corrosion protection potential range was -1.30V--0.75V for ICCP system.

  8. Correlation of Process Data and Electrocheical Noise to Assess Kraft Digester Corrosion: Second Year at Spring Grove

    SciTech Connect

    Pawel, SJ

    2004-04-27

    Electrochemical noise (EN) probes were deployed in the carbon steel continuous kraft digester at Spring Grove at four locations and at one location in the bottom cone of the associated flash tank for a second consecutive year of a corrosion study. The probes contained dual electrodes of 309LSi stainless steel overlay--representing a field repair material applied to a portion of the vessel--and dual electrodes of 312 stainless steel overlay. Current and potential noise, the temperature at each probe location, and the value of 23 process parameters (flow rates, liquor chemistry, etc.) were again monitored continuously for a period of almost one year. Historical vessel inspection data and post-test evaluation of the probe components were used to assess/compare EN corrosion activity with physical changes in wall thickness and corrosion patterns on the digester shell. In addition, attempts were made to correlate EN activity from each electrode type with process parameters. The results indicate the corrosion conditions aggressive to mild steel persist within the digester, as post-test inspection of the vessel revealed localized corrosion of mild steel in locations previously free of attack. Further, there was evidence that the depth of localized attack of exposed steel had increased in some locations. Nevertheless, the stainless steel overlay in the digester was essentially immune to corrosion, as evidenced by retained surface relief and heat tint associated with the original deposition process. The 309LSi electrodes also appeared visually pristine, and post-exposure metallographic examination of the 309LSi electrode materials revealed no attack. The 312 electrode materials were similar in appearance, but exhibited very minor interdendritic attack over the exposed surface. The silver electrodes in the probes were consumed (to Ag{sub 2}S) to variable degree over the course of the exposure indicating a useful life of not more than a year in digester service in this vessel

  9. Test Plan: Sludge Treatment Project Corrosion Process Chemistry Follow-on Testing

    SciTech Connect

    Delegard, Calvin H.; Schmidt, Andrew J.; Poloski, Adam P.

    2007-08-17

    This test plan was prepared by the Pacific Northwest National Laboratory (PNNL) under contract with Fluor Hanford (FH). The test plan describes the scope and conditions to be used to perform laboratory-scale testing of the Sludge Treatment Project (STP) hydrothermal treatment of K Basin sludge. The STP, managed for the U. S. Department of Energy (DOE) by FH, was created to design and operate a process to eliminate uranium metal from the sludge prior to packaging for Waste Isolation Pilot Plant (WIPP) by using high temperature liquid water to accelerate the reaction, produce uranium dioxide from the uranium metal, and safely discharge the hydrogen. The proposed testing builds on the approach and laboratory test findings for both K Basin sludge and simulated sludge garnered during prior testing from September 2006 to March 2007. The outlined testing in this plan is designed to yield further understanding of the nature of the chemical reactions, the effects of compositional and process variations and the effectiveness of various strategies to mitigate the observed high shear strength phenomenon observed during the prior testing. These tests are designed to provide process validation and refinement vs. process development and design input. The expected outcome is to establish a level of understanding of the chemistry such that successful operating strategies and parameters can be implemented within the confines of the existing STP corrosion vessel design. In July 2007, the DOE provided direction to FH regarding significant changes to the scope of the overall STP. As a result of the changes, FH directed PNNL to stop work on most of the planned activities covered in this test plan. Therefore, it is unlikely the testing described here will be performed. However, to preserve the test strategy and details developed to date, the test plan has been published.

  10. Chem I Supplement: Corrosion: A Waste of Energy.

    ERIC Educational Resources Information Center

    Journal of Chemical Education, 1979

    1979-01-01

    This article, intended for secondary school chemistry students, discusses the corrosion of metals. The discussion includes: (1) thermodynamic aspects of corrosion; (2) electrochemical aspects of corrosion; and (3) inhibition of corrosion processes. (HM)

  11. Chem I Supplement: Corrosion: A Waste of Energy.

    ERIC Educational Resources Information Center

    Journal of Chemical Education, 1979

    1979-01-01

    This article, intended for secondary school chemistry students, discusses the corrosion of metals. The discussion includes: (1) thermodynamic aspects of corrosion; (2) electrochemical aspects of corrosion; and (3) inhibition of corrosion processes. (HM)

  12. Corrosion fundamentals and corrosion effects on aboveground storage tanks

    SciTech Connect

    Fitzgerald, J.H. III

    1995-12-31

    Corrosion is an electrochemical process that involves ion migration and electron flow. The electrochemical process is explained and the four elements of the basic cell are described--anode, cathode, electrolyte and return circuit. The corrosion mechanisms affecting underground structures can be divided into two main categories--naturally occurring corrosion and stray current corrosion. Several examples of each are shown. These mechanisms of corrosion are applicable to aboveground storage tanks. Various types of exterior and interior corrosion of ASTs are explained in the light of electrochemical theory.

  13. Review of state-of-the-art of solar collector corrosion processes. Task 1 of solar collector studies for solar heating and cooling applications. Final technical progress report

    SciTech Connect

    Clifford, J E; Diegle, R B

    1980-04-11

    The state-of-the-art of solar collector corrosion processes is reviewed, and Task 1 of a current research program on use of aqueous heat transfer fluids for solar heating and cooling is summarized. The review of available published literature has indicated that lack of quantitative information exists relative to collector corrosion at the present time, particularly for the higher temperature applications of solar heating and cooling compared to domestic water heating. Solar collector systems are reviewed from the corrosion/service life viewpoint, with emphasis on various applications, collector design, heat transfer fluids, and freeze protection methods. Available information (mostly qualitative) on collector corrosion technology is reviewed to indicate potential corrosion problem areas and corrosion prevention practices. Sources of limited quantitative data that are reviewed are current solar applications, research programs on collector corrosion, and pertinent experience in related applications of automotive cooling and non-solar heating and cooling. A data bank was developed to catalog corrosion information. Appendix A of this report is a bibliography of the data bank, with abstracts reproduced from presently available literature accessions (about 220). This report is presented as a descriptive summary of information that is contained in the data bank.

  14. The effect of microarc oxidation and excimer laser processing on the microstructure and corrosion resistance of Zr-1Nb alloy

    NASA Astrophysics Data System (ADS)

    Yang, Jiaoxi; Wang, Xin; Wen, Qiang; Wang, Xibing; Wang, Rongshan; Zhang, Yanwei; Xue, Wenbin

    2015-12-01

    The main purpose of this research was to investigate the effect of microarc oxidation (MAO) and excimer laser processing on the corrosion resistance of Zr-1Nb alloy in service environment. The pre-oxide film was fabricated on the surface of Zr-1Nb cladding tubes by MAO processing, and then subjected to KrF excimer laser irradiation. The surface morphology of the pre-oxide film was observed using a scanning electron microscope; phase compositions and quantities were determined using an X-ray diffraction; surface roughness was determined using a profilometer; and thermal expansion coefficient was measured using a dilatometer. Autoclave experiments were conducted for 94 days in an aqueous condition of 360 °C under 18.6 MPa in 0.01 mol/L LiOH solutions. The results showed that MAO + laser treatment resulted in a significant increase in the corrosion resistance of Zr-1Nb cladding tubes at high temperatures, because laser melting and etching could lead to a reduction in surface roughness and an increase in compactness of the pre-oxide film, and laser processing could promote the transformation of m-ZrO2 phase to t-ZrO2 phase. The best corrosion resistance was obtained when the pulse energy was 500 mJ, scanning speed was 0.13 mm/s, and pulse number was 2400.

  15. In situ evolution of trivalent chromium process passive film on Al in a corrosive aqueous environment.

    PubMed

    Dong, Xuecheng; Argekar, Sandip; Wang, Peng; Schaefer, Dale W

    2011-11-01

    In situ neutron reflectivity (NR) is used to observe the structure and evolution of a Trivalent Chromium Process (TCP) passive film on Al in a NaCl-D(2)O solution. Using a split liquid reflectivity cell we mimicked the corrosion process on the anodic sites in alloy AA 2024-T3 in a pitting scenario. The split cell separates the anodic and cathodic reactions, allowing NR observation of the corroding anodic surface under potential control. We observed the evolution of the TCP film on the Al anode and compared the degradation of the Al with and without TCP protection. When held at 100 mV above the open-circuit potential (OCP), unprotected aluminum dissolves at a rate of 120 Å/h. By contrast, TCP-coated Al is stable up to the pitting potential (200 mV above OCP). In the passive state D(2)O molecules penetrate the bulk TCP film by partially replacing the hydrate water. In spite of exchange of hydration water, the TCP film is stable and the underlying aluminum is fully protected. The passive character of the TCP film is due to a dense layer at the metal-TCP interface and/or to suppression of ion transport in the bulk film. As the pitting potential is approached the film swells and NaCl-D(2)O solution penetrates the TCP film. At this point, 50 vol % of the TCP film is occupied by bulk NaCl-D(2)O solution. Failure occurs by aluminum dissolution under the swollen TCP film as the imbibed solution contacts the Al metal. Further increase in potential leads to complete stripping of the TCP film.

  16. Modeling of concrete cracking due to corrosion process of reinforcement bars

    SciTech Connect

    Bossio, Antonio; Monetta, Tullio; Bellucci, Francesco; Lignola, Gian Piero; Prota, Andrea

    2015-05-15

    The reinforcement corrosion in Reinforced Concrete (RC) is a major reason of degradation for structures and infrastructures throughout the world leading to their premature deterioration before design life was attained. The effects of corrosion of reinforcement are: (i) the reduction of the cross section of the bars, and (ii) the development of corrosion products leading to the appearance of cracks in the concrete cover and subsequent cover spalling. Due to their intrinsic complex nature, these issues require an interdisciplinary approach involving both material science and structural design knowledge also in terms on International and National codes that implemented the concept of durability and service life of structures. In this paper preliminary FEM analyses were performed in order to simulate pitting corrosion or general corrosion aimed to demonstrate the possibility to extend the results obtained for a cylindrical specimen, reinforced by a single bar, to more complex RC members in terms of geometry and reinforcement. Furthermore, a mechanical analytical model to evaluate the stresses in the concrete surrounding the reinforcement bars is proposed. In addition, a sophisticated model is presented to evaluate the non-linear development of stresses inside concrete and crack propagation when reinforcement bars start to corrode. The relationships between the cracking development (mechanical) and the reduction of the steel section (electrochemical) are provided. Finally, numerical findings reported in this paper were compared to experimental results available in the literature and satisfactory agreement was found.

  17. Novel Application of ZSM-5 Zeolite: Corrosion-Resistant Coating in Chemical Process Industry

    NASA Astrophysics Data System (ADS)

    Pande, H. B.; Parikh, P. A.

    2013-01-01

    As-synthesized zeolite ZSM-5 containing the structure-directing agent, tetrapropyl ammonium bromide, when used as a coating material on mild steel substrate material, has been found to offer a promising corrosion resisting results against HCl, HNO3, H3PO4, and H2SO4 of various concentrations at temperatures up to 60 °C under stagnant and stirred conditions. Stable and continuous coated layer is observed under the conditions studied in this work by weight loss and electrochemical methods. Encouraging results in terms of corrosion inhibition efficiency indicate high potential with zeolite (Si/Al ratio 25) material. Material costs compare favorably for zeolite coating against the conventionally used materials. Summarily, zeolite offers an environment-friendly and cost-effective alternate to the other toxic and carcinogenic materials as corrosion-resistant coating.

  18. Microstructure, texture evolution, mechanical properties and corrosion behavior of ECAP processed ZK60 magnesium alloy for biodegradable applications.

    PubMed

    Mostaed, Ehsan; Hashempour, Mazdak; Fabrizi, Alberto; Dellasega, David; Bestetti, Massimiliano; Bonollo, Franco; Vedani, Maurizio

    2014-09-01

    Ultra-fine grained ZK60 Mg alloy was obtained by multi-pass equal-channel angular pressing at different temperatures of 250°C, 200°C and 150°C. Microstructural observations showed a significant grain refinement after ECAP, leading to an equiaxed and ultrafine grain (UFG) structure with average size of 600nm. The original extrusion fiber texture with planes oriented parallel to extrusion direction was gradually undermined during ECAP process and eventually it was substituted by a newly stronger texture component with considerably higher intensity, coinciding with ECAP shear plane. A combination of texture modification and grain refinement in UFG samples led to a marked reduction in mechanical asymmetric behavior compared to the as-received alloy, as well as adequate mechanical properties with about 100% improvement in elongation to failure while keeping relatively high tensile strength. Open circuit potential, potentiodynamic and weight loss measurements in a phosphate buffer solution electrolyte revealed an improved corrosion resistance of UFG alloy compared to the extruded one, stemming from a shift of corrosion regime from localized pitting in the as-received sample to a more uniform corrosion mode with reduced localized attack in ECAP processed alloy. Compression tests on immersed samples showed that the rate of loss of mechanical integrity in the UFG sample was lower than that in the as-received sample.

  19. Cytocompatibility, biofilm assembly and corrosion behavior of Mg-HAP composites processed by extrusion.

    PubMed

    Del Campo, R; Savoini, B; Jordao, L; Muñoz, A; Monge, M A

    2017-09-01

    In this work the cytocompatibility of pure magnesium and Mg-xHAP composites (x=5, 10 and 15wt%) fabricated by powder metallurgy routes has been investigated. The materials were produced from raw HAP powders with particle mean sizes of 6μm (S-xHAP) or 25μm (L-xHAP). The biocompatibility study has been performed for MC3T3 cells (osteoblasts/osteoclasts) and L929 fibroblasts. The results indicate that S-Mg (pure magnesium), S-10HAP and L-10HAP composites are the materials with the best biocompatibility. The ability of S. aureus bacteria to assemble biofilms was also evaluated. Biofilm formation assays showed that these materials are not particular prone to colonization and biofilm assembly is strain dependent. The corrosion resistance of S-Mg, S-10HAP and L-10HAP materials immersed in the media used for the cells culture has also been analyzed. Different trends in the corrosion resistance have been found: S-Mg and S-10HAP show a very high resistance to corrosion whereas the corrosion of L-10HAP steadily increases with time. Copyright © 2017 Elsevier B.V. All rights reserved.

  20. SRB seawater corrosion project

    NASA Technical Reports Server (NTRS)

    Bozack, M. J.

    1991-01-01

    The corrosion behavior of 2219 aluminum when exposed to seawater was characterized. Controlled corrosion experiments at three different temperatures (30, 60 and 100 C) and two different environments (seawater and 3.5 percent salt solution) were designed to elucidate the initial stages in the corrosion process. It was found that 2219 aluminum is an active catalytic surface for growth of Al2O3, NaCl, and MgO. Formation of Al2O3 is favored at lower temperatures, while MgO is favored at higher temperatures. Visible corrosion products are formed within 30 minutes after seawater exposure. Corrosion characteristics in 3.5 percent salt solution are different than corrosion in seawater. Techniques utilized were: (1) scanning electron microscopy, (2) energy dispersive x-ray spectroscopy, and (3) Auger electron spectroscopy.

  1. A Fenton-like oxidation process using corrosion of iron metal sheet surfaces in the presence of hydrogen peroxide: a batch process study using model pollutants.

    PubMed

    Namkung, K C; Burgess, A E; Bremner, D H

    2005-03-01

    This study evaluates a new method for chemically destroying organic pollutants in wastewater using spontaneous corrosion of iron metal sheet surfaces in the presence of hydrogen peroxide. Model pollutants (phenol and benzoic acid) were degraded in batch experiments to investigate which parameters affected the process performance. Iron metal sheet surfaces spontaneously corrode under acidic conditions producing iron species (mainly ferrous ions) dissolved in aqueous solution, which react with hydrogen peroxide via the Fenton reaction. In order to optimise the oxidation system, several factors (pH, H2O2 dosage, initial concentration of organic substances) affecting corrosion of the iron metal sheet surface were investigated. Total iron concentration in solution was investigated with different dosages of H2O2 (100 mg l(-1), 1000 mg l(-1) and 1900 mg l(-1)) at different pH values (1.5, 2.5 and 3.0). Iron corrosion increased with the decrease of pH. The addition of H2O2 resulted in a significant increase of iron corrosion. Organic substances also had a marked effect with, for instance, the presence of phenol or benzoic acid resulting in a considerable increase of iron corrosion. In contrast, the absence of either hydrogen peroxide or iron metal brought no change in total organic carbon (TOC). In order to obtain the most effective combination of parameters for TOC removal of phenol solution, experiments were conducted under varied conditions. The experimental results showed that there is an optimum pH requirement (in this work, 2.5). The factors affecting the TOC removal are discussed and the oxidation mechanisms leading to mineralization of organic substances are proposed.

  2. Intergranular stress corrosion cracking: A rationalization of apparent differences among stress corrosion cracking tendencies for sensitized regions in the process water piping and in the tanks of SRS reactors

    SciTech Connect

    Louthan, M.R.

    1990-09-28

    The frequency of stress corrosion cracking in the near weld regions of the SRS reactor tank walls is apparently lower than the cracking frequency near the pipe-to-pipe welds in the primary cooling water system. The difference in cracking tendency can be attributed to differences in the welding processes, fabrication schedules, near weld residual stresses, exposure conditions and other system variables. This memorandum discusses the technical issues that may account the differences in cracking tendencies based on a review of the fabrication and operating histories of the reactor systems and the accepted understanding of factors that control stress corrosion cracking in austenitic stainless steels.

  3. Corrosion cracking

    SciTech Connect

    Goel, V.S.

    1985-01-01

    This book presents the papers given at a conference on alloy corrosion cracking. Topics considered at the conference included the effect of niobium addition on intergranular stress corrosion cracking, corrosion-fatigue cracking in fossil-fueled-boilers, fracture toughness, fracture modes, hydrogen-induced thresholds, electrochemical and hydrogen permeation studies, the effect of seawater on fatigue crack propagation of wells for offshore structures, the corrosion fatigue of carbon steels in seawater, and stress corrosion cracking and the mechanical strength of alloy 600.

  4. Monitoring the Corrosion Process of Reinforced Concrete Using BOTDA and FBG Sensors

    PubMed Central

    Mao, Jianghong; Chen, Jiayun; Cui, Lei; Jin, Weiliang; Xu, Chen; He, Yong

    2015-01-01

    Expansion and cracking induced by the corrosion of reinforcement concrete is the major factor in the failure of concrete durability. Therefore, monitoring of concrete cracking is critical for evaluating the safety of concrete structures. In this paper, we introduce a novel monitoring method combining Brillouin optical time domain analysis (BOTDA) and fiber Bragg grating (FBG), based on mechanical principles of concrete expansion cracking. BOTDA monitors concrete expansion and crack width, while FBG identifies the time and position of cracking. A water-pressure loading simulation test was carried out to determine the relationship between fiber strain, concrete expansion and crack width. An electrical accelerated corrosion test was also conducted to evaluate the ability of this novel sensor to monitor concrete cracking under practical conditions. PMID:25884790

  5. Monitoring the corrosion process of reinforced concrete using BOTDA and FBG sensors.

    PubMed

    Mao, Jianghong; Chen, Jiayun; Cui, Lei; Jin, Weiliang; Xu, Chen; He, Yong

    2015-04-15

    Expansion and cracking induced by the corrosion of reinforcement concrete is the major factor in the failure of concrete durability. Therefore, monitoring of concrete cracking is critical for evaluating the safety of concrete structures. In this paper, we introduce a novel monitoring method combining Brillouin optical time domain analysis (BOTDA) and fiber Bragg grating (FBG), based on mechanical principles of concrete expansion cracking. BOTDA monitors concrete expansion and crack width, while FBG identifies the time and position of cracking. A water-pressure loading simulation test was carried out to determine the relationship between fiber strain, concrete expansion and crack width. An electrical accelerated corrosion test was also conducted to evaluate the ability of this novel sensor to monitor concrete cracking under practical conditions.

  6. The chemistry of sodium chloride involvement in processes related to hot corrosion

    NASA Technical Reports Server (NTRS)

    Stearns, C. A.; Kohl, F. J.; Fryburg, G. C.

    1979-01-01

    Sodium chloride is one of the primary contaminants that enter gas turbine engines and contribute, either directly or indirectly, to the hot corrosion degradation of hot-gas-path components. The paper surveys the results of laboratory experiments along with thermodynamic and mass transport calculations, intended for elucidating the behavior of sodium chloride in combustion environments. It is shown that besides being a source of sodium for the formation of corrosive liquid Na2SO4, the NaCl itself contributes in other indirect ways to the material degradation associated with the high-temperature environmental attack. In addition, the experimental results lend credence to the conceptual scheme presented schematically (behavior of NaCl in a turbine engine combustion gas environment) and resolve conflicting aspects of relevant NaCl misconceptions.

  7. Demonstration of a Mixed Oxide Process for Control of Corrosion and Microbiological Growth in Cooling Towers

    DTIC Science & Technology

    2009-08-01

    the early weeks of perfor - mance monitoring indicate that the pH and conductivity of the cooling tower water do not change significantly when the mixed...biologically-induced cor- rosion and corrosion due to sulfate -reducing bacteria. The equipment is available in a range of sizes, from battery-powered...when it requires additional salt or other service, and it can transmit data for remote display. 110 copper electrodes and C1010 steel electrodes

  8. A DFT study of pyrazine derivatives and their Fe complexes in corrosion inhibition process

    NASA Astrophysics Data System (ADS)

    Behzadi, Hadi; Roonasi, Payman; Momeni, Mohammad Jafar; Manzetti, Sergio; Esrafili, Mehdi D.; Obot, I. B.; Yousefvand, Mostafa; Morteza Mousavi-Khoshdel, S.

    2015-04-01

    The DFT/B3LYP calculations were applied to investigate the relationship between electronic properties and corrosion inhibition efficiency of three pyrazine derivatives, 2-methylpyrazine (MP), 2-aminopyrazine (AP) and 2-amino-5-bromopyrazine (ABP). To take into account the solution acidity in experimental conditions, all possible mono-protonated forms, that is protonation at N1, N4 and NH2 sites, as well as the non-protonated form were considered. The molecular orbital analysis showed a good correlation between EHOMO, ELUMO and ΔE (EHOMO - ELUMO) with inhibition efficiency of the three pyrazine derivatives. Four types of interactions between iron and pyrazine molecules, i.e. Fe-π, Fe-N1, Fe-N4 and Fe-NH2 were included in the calculations. As a new approach to this system, inhibition mechanism of the three pyrazine molecules has been discussed in detail based on these four types of interactions. It was found that all four interactions are energetically important. The flat pyrazine ring was substantially deformed followed by a Fe-π interaction. The calculated binding energy of ABP in all forms was found to be higher than two other pyrazines, which is consistent with experimentally observed highest corrosion inhibition efficiency. The lack of Fe-NH2 interaction for MP molecule seems to be the reason for its lower corrosion inhibition efficiency.

  9. Ancient coins: cluster analysis applied to find a correlation between corrosion process and burial soil characteristics.

    PubMed

    Reale, Rita; Plattner, Susanne H; Guida, Giuseppe; Sammartino, Maria Pia; Visco, Giovanni

    2012-05-02

    Although it is well known that any material degrades faster when exposed to an aggressive environment as well as that "aggressive" cannot be univocally defined as depending also on the chemical-physical characteristics of material, few researches on the identification of the most significant parameters influencing the corrosion of metallic object are available.A series of ancient coins, coming from the archaeological excavation of Palazzo Valentini (Rome) were collected together with soils, both near and far from them, and then analysed using different analytical techniques looking for a correlation between the corrosion products covering the coins and the chemical-physical soil characteristics. The content of soluble salts in the water-bearing stratum and surfacing in the archaeological site, was also measured.The obtained results stress the influence of alkaline soils on formation of patina. Cerussite, probably due to the circulation of water in layers rich in marble and plaster fragments, was the main corrosion product identified by X-ray Diffraction (XRD). Copper, lead and vanadium were found in soil surrounding coins. By measuring conductivity, pH and soluble salts content of the washing solutions from both coins and soils, we could easily separate coins coming from different stratigraphic units of the site.Data were treated by cluster and multivariate analysis, revealing a correlation between part of the coins and the nearby soil samples.

  10. Ancient coins: cluster analysis applied to find a correlation between corrosion process and burial soil characteristics

    PubMed Central

    2012-01-01

    Although it is well known that any material degrades faster when exposed to an aggressive environment as well as that "aggressive" cannot be univocally defined as depending also on the chemical-physical characteristics of material, few researches on the identification of the most significant parameters influencing the corrosion of metallic object are available. A series of ancient coins, coming from the archaeological excavation of Palazzo Valentini (Rome) were collected together with soils, both near and far from them, and then analysed using different analytical techniques looking for a correlation between the corrosion products covering the coins and the chemical-physical soil characteristics. The content of soluble salts in the water-bearing stratum and surfacing in the archaeological site, was also measured. The obtained results stress the influence of alkaline soils on formation of patina. Cerussite, probably due to the circulation of water in layers rich in marble and plaster fragments, was the main corrosion product identified by X-ray Diffraction (XRD). Copper, lead and vanadium were found in soil surrounding coins. By measuring conductivity, pH and soluble salts content of the washing solutions from both coins and soils, we could easily separate coins coming from different stratigraphic units of the site. Data were treated by cluster and multivariate analysis, revealing a correlation between part of the coins and the nearby soil samples. PMID:22594444

  11. Weldability characteristics of torr and corrosion-resistant TMT bars using SMAW process

    NASA Astrophysics Data System (ADS)

    Datta, Ramen; Veeraraghavan, R.; Rohira, K. L.

    2002-08-01

    Torr steel rebars, also known as cold twisted deformed (CTD) rebars, are used extensively for the construction of reinforced cement concrete (RCC) structures. These steels, which are characterized by a high carbon content and are subjected to a cold twisting operation to attain the desired strength level and bond strength, suffer from low ductility and poor bendability properties. Furthermore, these rebars are not suitable for coastal, humid, and industrial conditions where corrosion rates are very high. To combat these problems, recent efforts at the Steel Authority of India Limited (SAIL) have led to the successful development of corrosion-resistant thermomechanically treated (TMT) rebars with a minimum yield strength of 500 MPa. These rebars are characterized by a low carbon content, exhibit excellent strength-ductility-corrosion properties, and are rapidly replacing traditional torr rebars in corrosion-prone areas for a wide range of applications, namely, concrete reinforcement structures, bridges, flyovers on dams, etc. A comprehensive evaluation of the weldability properties of corrosion-resistant Cu-TMT rebars was carried out, and they were compared with those made of torr steel in order to assess their suitability for various structural applications. Implant and restraint cracking (RC) tests were carried out to assess the cold-cracking resistance of the weld joint under different welding conditions. The static fatigue limit (SFL) values were found to be similar, namely, 640 MPa (torr steel) and 625 MPa (Cu-TMT steel) under condition of no preheating and no rebaking using a heat input of 7.5 KJ/cm, indicating adequate cold-cracking resistance for both the steels. Restraint cracking tests yielded critical restraint intensities (Kcr) in excess of 16,800 MPa for both of the steels. Based on the weldability tests, the optimized conditions for welding were formulated and extensive tests were carried out on the welded joints. Both of the steels exhibited adequate

  12. Research into processes of production of hydrides of materials containing rare-earth metals and their corrosion

    NASA Astrophysics Data System (ADS)

    Sofronov, V. L.; Kartashov, E. Y.; Molokov, P. B.; Zhiganov, A. N.; Kalaev, M. E.

    2017-01-01

    Production of permanent magnets on basis of rare earth elements (REE) is implemented by means of powder metallurgy, therefore a technologically important operation is the multistage mechanical crushing of materials to the extent of domains. The promising technique of crushing of magnetic materials is their consistent hydrogenation-dehydrogenation that allows obtaining nano-dispersed powders which are stable enough in air. Hydrogenation apparatuses, as opposed to conventional grinding machines, do not comprise motion works and their producing capacity is much higher. Hydrogenation process does not require any additional preparation of materials and it excludes undermilling and overmilling as well as material oxidation. The paper presents the results of investigation on the temperature effect on the hydrogenation process of Nd-Fe alloys. The study results on the corrosion stability of ligature hydrides under various conditions are also given. Kinetic parameters of the hydrogenation process of ligatures are determined. The phase composition of corrosion products is detected. Guidelines on hydride powder storage are given.

  13. The Effect of Flow Structure on Corrosion: Circling-Foil Studies on 90/ 10 Copper-Nickel, and Hydrodynamic Modeling of the Erosion-Corrosion Process

    DTIC Science & Technology

    1978-05-01

    Possible Corrosion Product Compounds Copper-based products: Oxides: cuprous oxide, natural cuprite Cu2 0 (red) cupric oxide, natural tenorite CuO (black...peroxide CuO 2 ’ H20 (brown or brownish black) Chlorides: hyroxychloride CuCl 2’ 3Cu(OH) 3 (green) cuprous chloride Cucl (brown) Sulfides: cupric ...C .................... W1~ j Ovnk 0 ý’ INTRODUCT ION When the corrosion rate of a metal is higher in a flowing electrolyte than in a stagnant

  14. Hybrid layers deposited by an atmospheric pressure plasma process for corrosion protection of galvanized steel.

    PubMed

    Del Frari, D; Bour, J; Bardon, J; Buchheit, O; Arnoult, C; Ruch, D

    2010-04-01

    Finding alternative treatments to reproduce anticorrosion properties of chromated coatings is challenging since both physical barrier and self-healing effects are needed. Siloxane based treatments are known to be a promising way to achieve physical barrier coatings, mainly plasma polymerized hexamethyldisiloxane (ppHMDSO). In addition, it is known that cerium-based coatings can also provide corrosion protection of metals by means of self-healing effect. In this frame, innovative nanoAlCeO3/ppHMDSO layers have thus been deposited and studied. These combinations allow to afford a good physical barrier effect and active properties. Liquid siloxane and cerium-based particles mixture is atomized and introduced as precursors into a carrier gas. Gas mixture is then injected into an atmospheric pressure dielectric barrier discharge (DBD) where plasma polymerization of the siloxane precursor occurs. The influence of cerium concentration on the coating properties is investigated: coating structure and topography have been studied by scanning electron microscopy (SEM) and interferometry, and corrosion resistance of these different coatings is compared by electrochemistry techniques: polarization curves and electrochemical impedance spectroscopy (EIS). Potential self-healing property afforded by cerium in the layer was studied by associating EIS measurements and nanoscratch controlled damaging. Among the different combinations investigated, mixing of plasma polymerized HMDSO and AICeO3 nanoparticles seems to give promising results with a good physical barrier and interesting electroactive properties. Indeed, corrosion currents measured on such coatings are almost as low as those measured with the chromated film. Combination of nanoscratch damaging of layers with EIS experiments to investigate self-healing also allow to measure the active protection property of such layers.

  15. [Evaluation of molybdate and nitrate on sulphate-reducing bacteria related to corrosion processes in industrial systems].

    PubMed

    Torrado Rincón, J R; Calixto Gómez, D M; Sarmiento Caraballo, A E; Panqueva Alvarez, J H

    2008-01-01

    The sulfate-reducing bacteria growth kinetics and the biotransformation of sulfate into hydrogen sulfide were studied under laboratory conditions, using batch and continuous assays to determine the effect of molybdate and nitrate as metabolic inhibitors. The microorganisms were isolated from water coming from a natural gas dehydration plant, where they were associated with Microbiologically Influenced Corrosion (MIC) processes, and later cultured in planktonic and sessile states. The addition of 5 mM molybdate showed a growth reduction to levels of non-detectable floating cells and a six order of magnitude reduction in biofilms, concomitant with a sulfide decrease of around 100% in all cultures inhibited by this compound. The addition of 75 mM nitrate showed a four order of magnitude reduction in free bacterial cells and a two order of magnitude reduction in adhered bacterial cells, respectively, as well as a sulfide decrease of around 80%. The decreased corrosion rate detected suggests that these inorganic salts could be non-conventional biocides for an effective and environmentally non contaminant way of controlling and mitigating internal biocorrosion processes in storage tanks and pipelines in natural gas and petroleum industrial systems.

  16. A facile electrodeposition process to fabricate corrosion-resistant superhydrophobic surface on carbon steel

    NASA Astrophysics Data System (ADS)

    Fan, Yi; He, Yi; Luo, Pingya; Chen, Xi; Liu, Bo

    2016-04-01

    Superhydrophobic Fe film with hierarchical micro/nano papillae structures is prepared on C45 steel surface by one-step electrochemical method. The superhydrophobic surface was measured with a water contact angle of 160.5 ± 0.5° and a sliding angle of 2 ± 0.5°. The morphology of the fabricated surface film was characterized by field emission scanning electron microscopy (FE-SEM), and the surface structure seems like accumulated hierarchical micro-nano scaled particles. Furthermore, according to the results of Fourier transform infrared spectra (FT-IR) and X-ray photoelectron spectroscopy (XPS), the chemical composition of surface film was iron complex with organic acid. Besides, the electrochemical measurements showed that the superhydrophobic surface improved the corrosion resistance of carbon steel in 3.5 wt.% NaCl solution significantly. The superhydrophobic layer can perform as a barrier and provide a stable air-liquid interface which inhibit penetration of corrosive medium. In addition, the as-prepared steel exhibited an excellent self-cleaning ability that was not favor to the accumulation of contaminants.

  17. Surface interactions, corrosion processes and lubricating performance of protic and aprotic ionic liquids with OFHC copper

    NASA Astrophysics Data System (ADS)

    Espinosa, Tulia; Sanes, José; Jiménez, Ana-Eva; Bermúdez, María-Dolores

    2013-05-01

    In order to select possible candidates for use as lubricants or as precursors of surface coatings, the corrosion and surface interactions of oxygen-free high conductivity (OFHC) copper with two new protic (PIL) and four aprotic (APIL) room-temperature ionic liquids have been studied. The PILs, with no heteroatoms in their composition, are the triprotic di[(2-hydroxyethyl)ammonium] succinate (MSu) and the diprotic di[bis-(2-hydroxyethyl)ammonium] adipate (DAd). The four APILs contain imidazolium cations with short or long alkyl chain substituents and reactive anions: 1-ethyl-3-methylimidazolium phosphonate ([EMIM]EtPO3H); 1-ethyl-3-methylimidazolium octylsulfate ([EMIM]C8H17SO4); 1-hexyl-3-methylimidazolium tetrafluoroborate ([HMIM]BF4) and 1-hexyl-3-methylimidazolium hexafluorophosphate ([HMIM]PF6). Contact angles between the ionic liquids and OFHC copper surface were measured. Mass and roughness changes of OFHC copper after 168 h in contact with the ionic liquids have been determined. Copper surfaces were studied by XRD, SEM-EDX and XPS surface analysis. FTIR spectra of the liquid phases recovered after being in contact with the copper surface were compared with that of the neat ionic liquids. The lowest corrosion rate is observed for the diprotic ammonium adipate PIL (DAd), which gives low mass and surface roughness changes and forms adsorbed layers on copper, while the triprotic ammonium succinate salt (MSu) produces a severe corrosive attack by reaction with copper to form a blue crystalline solid, which has been characterized by FTIR and thermal analysis (TGA). All imidazolium APILs react with copper, with different results as a function of the anion. As expected, [EMIM]C8H17SO4 reacts with copper to form the corresponding copper sulphate salt. [EMIM]EtPO3H produces severe corrosion to form a phosphonate-copper soluble phase. [HMIM]BF4 gives rise to the highest roughness increase of the copper surface. [HMIM]PF6 shows the lowest mass and roughness changes of

  18. The effects of microstructure on the corrosion of glycine/nitrate processed cermet inert anodes: A preliminary study

    SciTech Connect

    Windisch, Jr, C F; Chick, L A; Maupin, G D; Stice, N D

    1991-07-01

    The Inert Electrodes Program at the Pacific Northwest Laboratory (PNL) is supported by the Office of Industrial Processes of the US Department of Energy and is aimed at improving the energy efficiency of Hall-Heroult cells through the development of inert anodes. The inert anodes currently under the study are composed of a cermet material of the general composition NiO-NiFe{sub 2}O{sub 4}-Cu. The program has three primary objectives: (a) to evaluate the anode material in a scaled-up, pilot cell facility, (b) to investigate the mechanisms of the electrochemical reactions at the anodes surface, and (c) to develop sensors for monitoring various anode and/or electrolyte conditions. This report covers the results of a portion of the studies on anode reaction mechanisms. The anode mechanism studies were focused in four areas in FY 1990 and FY 1991: (a) the determination of whether a film formed on cermet inert anodes and (if it existed) the characterization of this film, (b) the determination of the sources of the anode impedance, (c) the evaluation of the effects of silica and a precorroded state on anode corrosion, and (d) a preliminary study on the effect of microstructure on the corrosion properties of the anodes. This report discusses the results of the microstructure studies. 6 refs., 32 figs., 3 tabs.

  19. Proceedings of the international workshop on the technology and thermal hydraulics of heavy liquid metals (Hg, Pb, Bi, and their eutectics)

    SciTech Connect

    Appleton, B.R.; Bauer, G.S.

    1996-06-01

    The International Workshop on the Technology and Thermal Hydraulics of Heavy Liquid Metals (Schruns Workshop) was organized to assess the R&D and technology problems associated with designing and building a heavy liquid metal target for a spallation neutron source. The European scientific community is completing a feasibility study for a future, accelerator-based, pulsed spallation neutron source that would deliver a beam power of 5 megawatts (MW) to a target. They have concluded that a liquid metal target is preferable to conventional solid targets for handling the extreme radiation environments, high heat loads, and pulsed power. Similarly, the ORNL has been funded by the DOE to design a high-power, pulsed spallation neutron source that would begin operation at about 1 MW but that could be upgraded to significantly higher powers in the future. Again, the most feasible target design appears to be a liquid metal target. Since the expertise needed to consider these problems resides in a number of disparate disciplines not normally covered by existing conferences, this workshop was organized to bring a small number of scientists and engineers together to assess the opportunities for building such a target. The objectives and goals of the Schruns Workshop were to: review and share existing information on the science and technology of heavy liquid metal systems. Evaluate the opportunities and limitations of materials compatibility, thermal hydraulics and heat transfer, chemical reactions, corrosion, radiation effects, liquid-gas mixtures, systems designs, and circuit components for a heavy liquid metal target. Establish the critical R & D and technology that is necessary to construct a liquid metal target. Explore opportunities for cooperative R & D among members of the international community that could expedite results, and share expertise and resources. Selected papers are indexed separately for inclusion in the Energy Science and Technology Database.

  20. High temperature corrosion of engineering alloys

    SciTech Connect

    Lai, G.Y.

    1990-01-01

    This book describes a treatment of all forms of high temperature corrosion problems encountered in industry, especially gas turbine and aerospace; heat treating; mineral and metallurgical processing; ceramic, electronic and glass manufacturing; automotive; pulp and paper; waste incineration; fossil fuel power generation; coal gasification; and nuclear. Materials problems discussed include those due to oxidation, carburization and metal dusting, nitridation, halogen corrosion, sulfidation, ash/salt deposit corrosion, molten salt corrosion, and molten metal corrosion.

  1. Behavior of cold-worked AISI-304 steel in stress-corrosion cracking process: Microstructural aspects

    NASA Astrophysics Data System (ADS)

    Zeman, A.; Novotny, R.; Uca, O.; Krsjak, V.; Macak, J.; Debarberis, L.

    2008-10-01

    Austenitic stainless steel is one of the key structural materials for a wide-range of components for present nuclear power plants. Moreover, this type of steel is also foreseen as a key structural material in future reactor systems, the so-called Generation IV. However, for the successful application of these materials in new environmental conditions an integrated Research and Development program needs to be successfully completed. This work is focused to the evaluation of cold-worked AISI-304 stainless steel from 20 to 45% of cold-worked deformation by different spectroscopic techniques within the aim to study the microstructural characteristics. In particular, positron annihilation spectroscopy and small angle neutron scattering have been used for characterization of phase transformation and microstructural behavior. Furthermore, outcomes of corrosion properties of cold-worked AISI-304 stainless steel exposed for 100 and 500 h in super-critical water reactor conditions are correlated with the obtained results.

  2. Determination of corrosion rates for steel alloys in process solvent. Final technical report

    SciTech Connect

    Latos, E.J.

    1984-01-01

    The objectives of this program were to determine the corrosion rate, under static and dynamic conditions, of AISI 1010, 5 Cr-0.5 Mo, Type 304L and Type 316L steels in an SRC-I, V-178, coal-derived liquid at temperatures ranging from 550/sup 0/F (288/sup 0/C) to 700/sup 0/F (371/sup 0/C) and to analyze the after-test liquids for metal content, and physical and chemical properties to determine stability under these test conditions. In addition, the program included a study to determine the storage stability of the V-178 coal-derived liquid at 110/sup 0/F (43.3/sup 0/C) in air. 6 references, 32 figures, 35 tables.

  3. Crude unit corrosion and corrosion control

    SciTech Connect

    Bagdasarian, A.; Feather, J.; Hull, B.; Stephenson, R.; Strong, R.

    1996-08-01

    In the petroleum refining process, the Crude Unit is the initial stage of distillation of the crude oil into useable fractions, either as end products or feed to downstream units. The major pieces of equipment found on units will vary depending on factors such as the assay of the design crude, the age of the refinery, and other downstream units. The unit discussed in this paper has all of the major pieces of equipment found on crude units including double desalting, a preflash section, an atmospheric section, a vacuum section, and a stabilization section. This paper reviews fundamental corrosion issues concerning the Crude Unit process. It is, in concise form, a description of the process and major equipment found in the Crude Unit; types of corrosion and where they occur; corrosion monitoring and inspection advice; and a list of related references for further reading. 12 refs., 1 fig.

  4. XPS and electrochemical impedance spectroscopy studies on effects of the porcelain firing process on surface and corrosion properties of two nickel-chromium dental alloys.

    PubMed

    Qiu, Jing; Tang, Chun-bo; Zhu, Zhi-jun; Zhou, Guo-xing; Wang, Jie; Yang, Yi; Wang, Guo-ping

    2013-11-01

    The aim of this study was to evaluate the effects of a simulated porcelain firing process on the surface, corrosion behavior and cell culture response of two nickel-chromium (Ni-Cr) dental alloys. A Be-free alloy and a Be-containing alloy were tested. Before porcelain firing, as-cast specimens were examined for surface composition using X-ray photoelectron spectroscopy and metallurgical phases using X-ray diffraction. Corrosion behaviors were evaluated using electrochemical impedance spectroscopy. 3T3 fibroblasts were cultured and exposed indirectly to specimens. MTT assays were counted after 3 and 6 days. The cell culture mediums exposed to specimens were analyzed for metal ion release. After porcelain firing, similar specimens were examined for the same properties. In both as-cast and fired conditions, the Be-free Ni-Cr alloy showed significantly more resistance to corrosion than the Be-containing Ni-Cr alloy, which exhibited BeNi phase. After porcelain firing, the corrosion resistance of the Be-free Ni-Cr alloy decreased statistically, corresponding with evident decreases of Cr and Ni oxides on the alloy surface. Also, the alloy's MTT assay decreased significantly corresponding with an obvious increase of Ni-ion release after the firing. For the Be-containing Ni-Cr alloy, the firing process led to increases of surface oxides and metallic Be, while its corrosion resistance and cell culture response were not significantly changed after porcelain firing. The results suggested that the corrosion resistance and biocompatibility of the Be-free Ni-Cr alloy decreased after porcelain firing, whereas the firing process had little effect on the same properties of the Be-containing Ni-Cr alloy.

  5. Performance evaluation of corrosion probes in simulated WVNS tank 8D-2 waste: WVNS tank farm process support

    SciTech Connect

    Elmore, M.R.

    1994-07-01

    Five corrosion probes were received from West Valley Nuclear Services for evaluation in simulated tank 8D-2 3rd-stage sludge wash slurry. The same waste slurry simulated was also used in a series of ongoing corrosion studies assessing the effects of in-tank sludge washing on the integrity of tank 8D-2. Two of the corrosion probes were installed in the coupon corrosion test vessels operating at {approximately}150{degrees}F to compare performance of the probes with that observed by coupon tests conducted in the same vessels. Corrosion rate data calculated from electrical resistance measurements of the corrosion probes were evaluated for this study using two slightly different approaches. One approach uses the total length of exposure of the probe to give a ``time-averaged`` value of the corrosion rate. The other approach uses a shorter period of time (relative to the length of the test) in the calculation of corrosion rate, and is referred to as the ``instantaneous`` rate. The interpretation of the probe data and the implications of corrosion rates calculated with either of these methods are discussed in this report.

  6. Mobile evaporator corrosion test results

    SciTech Connect

    Rozeveld, A.; Chamberlain, D.B.

    1997-05-01

    Laboratory corrosion tests were conducted on eight candidates to select a durable and cost-effective alloy for use in mobile evaporators to process radioactive waste solutions. Based on an extensive literature survey of corrosion data, three stainless steel alloys (304L, 316L, AL-6XN), four nickel-based alloys (825, 625, 690, G-30), and titanium were selected for testing. The corrosion tests included vapor phase, liquid junction (interface), liquid immersion, and crevice corrosion tests on plain and welded samples of candidate materials. Tests were conducted at 80{degrees}C for 45 days in two different test solutions: a nitric acid solution. to simulate evaporator conditions during the processing of the cesium ion-exchange eluant and a highly alkaline sodium hydroxide solution to simulate the composition of Tank 241-AW-101 during evaporation. All of the alloys exhibited excellent corrosion resistance in the alkaline test solution. Corrosion rates were very low and localized corrosion was not observed. Results from the nitric acid tests showed that only 316L stainless steel did not meet our performance criteria. The 316L welded interface and crevice specimens had rates of 22.2 mpy and 21.8 mpy, respectively, which exceeds the maximum corrosion rate of 20 mpy. The other welded samples had about the same corrosion resistance as the plain samples. None of the welded samples showed preferential weld or heat-affected zone (HAZ) attack. Vapor corrosion was negligible for all alloys. All of the alloys except 316L exhibited either {open_quotes}satisfactory{close_quotes} (2-20 mpy) or {open_quotes}excellent{close_quotes} (<2 mpy) corrosion resistance as defined by National Association of Corrosion Engineers. However, many of the alloys experienced intergranular corrosion in the nitric acid test solution, which could indicate a susceptibility to stress corrosion cracking (SCC) in this environment.

  7. Effect of different processings on mechanical property and corrosion behavior in simulated body fluid of Mg-Zn-Y-Nd alloy for cardiovascular stent application

    NASA Astrophysics Data System (ADS)

    Zhu, Shi-Jie; Liu, Qian; Qian, Ya-Feng; Sun, Bin; Wang, Li-Guo; Wu, Jing-Min; Guan, Shao-Kang

    2014-09-01

    The biomagnesium alloys have been considered to be one of the most potential biodegradable metal materials due to its good mechanical compatibility, biological compatibility, biological security and biodegradable characteristics. However, the two major problems of high degradation rates in physiological environment and low mechanical properties prevent the development of biomagnesium alloys. In the present work, the samples of Mg-Zn-Y-Nd alloy were prepared by cyclic extrusion compression (CEC) and equal channel angular pressing (ECAP). The microstructures, mechanical properties of alloy and its corrosion behavior in simulated body fluid (SBF) were evaluated. The results reveal that Mg-Zn-Y-Nd alloy consists of equiaxial fine grain structure with the homogeneous distribution of micrometer size and nano-sized second phase, which was caused by the dynamic recrystallization during the ECAP and CEC. The corrosion resistance of alloy was improved. The tensile and corrosion resistance were improved, especially the processed alloy exhibit uniform corrosion performances and decreased corrosion rate. This will provide theoretical ground for Mg-Zn-Y-Nd alloy as vascular stent application.

  8. Aircraft Corrosion

    DTIC Science & Technology

    1981-08-01

    materials still under development which look promising for the future. Classical corrosion control involves attacking the problem from three standpoints...effective- ness CONTROL BOX MECHANICAL AND Intermittent operation and faulty frequency ELECTRICAL TUNING LINKAGE selection. AND MOTOR CONTACTS WATER TRAPS...F.Fink 7 CORROSION CONTROL MEASURES FOR MILITARY AIRCRAFT - PRESENT UK REQUIREMENTS AND FUTURE DEVELOPMENTS by V.C.R.McLoughlin 8 CORROSION PREVENTION

  9. One-step electrodeposition process to fabricate corrosion-resistant superhydrophobic surface on magnesium alloy.

    PubMed

    Liu, Qin; Chen, Dexin; Kang, Zhixin

    2015-01-28

    A simple, one-step method has been developed to construct a superhydrophobic surface by electrodepositing Mg-Mn-Ce magnesium plate in an ethanol solution containing cerium nitrate hexahydrate and myristic acid. Scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray photoelectron spectroscopy, and Fourier transform infrared spectroscopy were employed to characterize the surfaces. The shortest electrodeposition time to obtain a superhydrophobic surface was about 1 min, and the as-prepared superhydrophobic surfaces had a maximum contact angle of 159.8° and a sliding angle of less than 2°. Potentiodynamic polarization and electrochemical impedance spectroscopy measurements demonstrated that the superhydrophobic surface greatly improved the corrosion properties of magnesium alloy in 3.5 wt % aqueous solutions of NaCl, Na2SO4, NaClO3, and NaNO3. Besides, the chemical stability and mechanical durability of the as-prepared superhydrophobic surface were also examined. The presented method is rapid, low-cost, and environmentally friendly and thus should be of significant value for the industrial fabrication of anticorrosive superhydrophobic surfaces and should have a promising future in expanding the applications of magnesium alloys.

  10. Corrosivity Of Pyrolysis Oils

    SciTech Connect

    Keiser, James R; Bestor, Michael A; Lewis Sr, Samuel Arthur; Storey, John Morse

    2011-01-01

    Pyrolysis oils from several sources have been analyzed and used in corrosion studies which have consisted of exposing corrosion coupons and stress corrosion cracking U-bend samples. The chemical analyses have identified the carboxylic acid compounds as well as the other organic components which are primarily aromatic hydrocarbons. The corrosion studies have shown that raw pyrolysis oil is very corrosive to carbon steel and other alloys with relatively low chromium content. Stress corrosion cracking samples of carbon steel and several low alloy steels developed through-wall cracks after a few hundred hours of exposure at 50 C. Thermochemical processing of biomass can produce solid, liquid and/or gaseous products depending on the temperature and exposure time used for processing. The liquid product, known as pyrolysis oil or bio-oil, as produced contains a significant amount of oxygen, primarily as components of water, carboxylic acids, phenols, ketones and aldehydes. As a result of these constituents, these oils are generally quite acidic with a Total Acid Number (TAN) that can be around 100. Because of this acidity, bio-oil is reported to be corrosive to many common structural materials. Despite this corrosive nature, these oils have the potential to replace some imported petroleum. If the more acidic components can be removed from this bio-oil, it is expected that the oil could be blended with crude oil and then processed in existing petroleum refineries. The refinery products could be transported using customary routes - pipelines, barges, tanker trucks and rail cars - without a need for modification of existing hardware or construction of new infrastructure components - a feature not shared by ethanol.

  11. Long-Term Corrosion Processes of Iron and Steel Shipwrecks in the Marine Environment: A Review of Current Knowledge

    NASA Astrophysics Data System (ADS)

    Moore, James D.

    2015-12-01

    Methodologies for examining the corrosion behavior of iron and steel shipwrecks have steadily progressed since the 1970s, but the analytical techniques utilized since then are comparatively site-specific, and the overall quantity of data available for independent review is seemingly limited. Laudable advancements in the fields of maritime archaeology, oceanography, and corrosion science support the determination that microbiologically-influenced corrosion primarily controls the degradation rates of iron and steel shipwrecks over archaeological timescales. Future in situ analyses performed on these shipwreck sites need to consider the overreaching impacts that microbiological metabolism have on long-term corrosion rates. The corrosion behavior of an iron or steel archaeological shipwreck site should also not be readily applied to similar sites or to other wrecked vessels that are in close proximity.

  12. Microstructure Evolution and Corrosion Property of Medium-Carbon Alloy Steel after High-Temperature Carburization Process

    NASA Astrophysics Data System (ADS)

    Dewei, Deng; Tingting, Niu; Haiying, Liu; Lin, Zhang; Qi, Sun

    2016-04-01

    In the present study, the effects of carburization treatment on the microstructure and corrosion property of medium-carbon steels (40Cr) were investigated by means of X-ray diffraction (XRD), electron microprobe analyzer (EMPA), optical microscope (OM), scanning electron microscope (SEM), transmission electron microscope (TEM) and electrochemical corrosion, respectively. It was found that the microstructures beneath the surface were refined and a smooth transition microstructure from the surface to the core was observed in carburized samples. The fine plate-like but not granular carbide precipitation (Cr7C3) was observed in carburized sample by heat-treatment. The carburized specimens exhibited some effectiveness in the improvement of hardness and a smooth transition hardness profile. Corrosion resistance of 40Cr was improved by carburization treatment, resulting in the higher self-corrosion potential and the lower self-corrosion current density.

  13. Degreasing of titanium to minimize stress corrosion

    NASA Technical Reports Server (NTRS)

    Carpenter, S. R.

    1967-01-01

    Stress corrosion of titanium and its alloys at elevated temperatures is minimized by replacing trichloroethylene with methanol or methyl ethyl ketone as a degreasing agent. Wearing cotton gloves reduces stress corrosion from perspiration before the metal components are processed.

  14. Corrosion Engineering.

    ERIC Educational Resources Information Center

    White, Charles V.

    A description is provided for a Corrosion and Corrosion Control course offered in the Continuing Engineering Education Program at the General Motors Institute (GMI). GMI is a small cooperative engineering school of approximately 2,000 students who alternate between six-week periods of academic study and six weeks of related work experience in…

  15. Fireside Corrosion

    SciTech Connect

    Holcomb, Gordon

    2011-07-14

    Oxy-fuel fireside research goals are: (1) determine the effect of oxyfuel combustion on fireside corrosion - flue gas recycle choice, staged combustion ramifications; and (2) develop methods to use chromia solubility in ash as an ash corrosivity measurement - synthetic ashes at first, then boiler and burner rig ashes.

  16. Influence of ECAP process on mechanical and corrosion properties of pure Mg and ZK60 magnesium alloy for biodegradable stent applications.

    PubMed

    Mostaed, Ehsan; Vedani, Maurizio; Hashempour, Mazdak; Bestetti, Massimiliano

    2014-01-01

    Equal channel angular pressing (ECAP) was performed on ZK60 alloy and pure Mg in the temperature range 150-250 °C. A significant grain refinement was detected after ECAP, leading to an ultrafine grain size (UFG) and enhanced formability during extrusion process. Comparing to conventional coarse grained samples, fracture elongation of pure Mg and ZK60 alloy were significantly improved by 130% and 100%, respectively, while the tensile strength remained at high level. Extrusion was performed on ECAP processed billets to produce small tubes (with outer/inner diameter of 4/2.5 mm) as precursors for biodegradable stents. Studies on extruded tubes revealed that even after extrusion the microstructure and microhardness of the UFG ZK60 alloy were almost stable. Furthermore, pure Mg tubes showed an additional improvement in terms of grain refining and mechanical properties after extrusion. Electrochemical analyses and microstructural assessments after corrosion tests demonstrated two major influential factors in corrosion behavior of the investigated materials. The presence of Zn and Zr as alloying elements simultaneously increases the nobility by formation of a protective film and increase the local corrosion damage by amplifying the pitting development. ECAP treatment decreases the size of the second phase particles thus improving microstructure homogeneity, thereby decreasing the localized corrosion effects.

  17. Influence of ECAP process on mechanical and corrosion properties of pure Mg and ZK60 magnesium alloy for biodegradable stent applications

    PubMed Central

    Mostaed, Ehsan; Vedani, Maurizio; Hashempour, Mazdak; Bestetti, Massimiliano

    2014-01-01

    Equal channel angular pressing (ECAP) was performed on ZK60 alloy and pure Mg in the temperature range 150–250 °C. A significant grain refinement was detected after ECAP, leading to an ultrafine grain size (UFG) and enhanced formability during extrusion process. Comparing to conventional coarse grained samples, fracture elongation of pure Mg and ZK60 alloy were significantly improved by 130% and 100%, respectively, while the tensile strength remained at high level. Extrusion was performed on ECAP processed billets to produce small tubes (with outer/inner diameter of 4/2.5 mm) as precursors for biodegradable stents. Studies on extruded tubes revealed that even after extrusion the microstructure and microhardness of the UFG ZK60 alloy were almost stable. Furthermore, pure Mg tubes showed an additional improvement in terms of grain refining and mechanical properties after extrusion. Electrochemical analyses and microstructural assessments after corrosion tests demonstrated two major influential factors in corrosion behavior of the investigated materials. The presence of Zn and Zr as alloying elements simultaneously increases the nobility by formation of a protective film and increase the local corrosion damage by amplifying the pitting development. ECAP treatment decreases the size of the second phase particles thus improving microstructure homogeneity, thereby decreasing the localized corrosion effects. PMID:25482411

  18. Corrosion sensor

    DOEpatents

    Glass, R.S.; Clarke, W.L. Jr.; Ciarlo, D.R.

    1994-04-26

    A corrosion sensor array is described incorporating individual elements for measuring various elements and ions, such as chloride, sulfide, copper, hydrogen (pH), etc. and elements for evaluating the instantaneous corrosion properties of structural materials. The exact combination and number of elements measured or monitored would depend upon the environmental conditions and materials used which are subject to corrosive effects. Such a corrosion monitoring system embedded in or mounted on a structure exposed to the environment would serve as an early warning system for the onset of severe corrosion problems for the structure, thus providing a safety factor as well as economic factors. The sensor array is accessed to an electronics/computational system, which provides a means for data collection and analysis. 7 figures.

  19. Corrosion sensor

    DOEpatents

    Glass, Robert S.; Clarke, Jr., Willis L.; Ciarlo, Dino R.

    1994-01-01

    A corrosion sensor array incorporating individual elements for measuring various elements and ions, such as chloride, sulfide, copper, hydrogen (pH), etc. and elements for evaluating the instantaneous corrosion properties of structural materials. The exact combination and number of elements measured or monitored would depend upon the environmental conditions and materials used which are subject to corrosive effects. Such a corrosion monitoring system embedded in or mounted on a structure exposed to the environment would serve as an early warning system for the onset of severe corrosion problems for the structure, thus providing a safety factor as well as economic factors. The sensor array is accessed to an electronics/computational system, which provides a means for data collection and analysis.

  20. Corrosion testing in natural waters: Second volume

    SciTech Connect

    Kain, R.M.; Young, W.T.

    1997-12-31

    This is the second STP of the same title. The first volume, STP 1086, was published in 1990 and contained papers on seawater corrosivity, crevice corrosion resistance of stainless steels, corrosion fatigue testing, and corrosion in potable water. Since then, final results have become available from the worldwide study on corrosion behavior of metals in seawater, and additional studies have been performed that should be brought to the attention of the corrosion engineering community. The second volume contains these studies. Papers have been processed separately for inclusion on the data base.

  1. Inhibiting mild steel corrosion from sulfate-reducing bacteria using antimicrobial-producing biofilms in Three-Mile-Island process water.

    PubMed

    Zuo, R; Ornek, D; Syrett, B C; Green, R M; Hsu, C-H; Mansfeld, F B; Wood, T K

    2004-04-01

    Biofilms were used to produce gramicidin S (a cyclic decapeptide) to inhibit corrosion-causing, sulfate-reducing bacteria (SRB). In laboratory studies these biofilms protected mild steel 1010 continuously from corrosion in the aggressive, cooling service water of the AmerGen Three-Mile-Island (TMI) nuclear plant, which was augmented with reference SRB. The growth of both reference SRB (Gram-positive Desulfosporosinus orientis and Gram-negative Desulfovibrio vulgaris) was shown to be inhibited by supernatants of the gramicidin-S-producing bacteria as well as by purified gramicidin S. Electrochemical impedance spectroscopy and mass loss measurements showed that the protective biofilms decreased the corrosion rate of mild steel by 2- to 10-fold when challenged with the natural SRB of the TMI process water supplemented with D. orientis or D. vulgaris. The relative corrosion inhibition efficiency was 50-90% in continuous reactors, compared to a biofilm control which did not produce the antimicrobial gramicidin S. Scanning electron microscope and reactor images also revealed that SRB attack was thwarted by protective biofilms that secrete gramicidin S. A consortium of beneficial bacteria (GGPST consortium, producing gramicidin S and other antimicrobials) also protected the mild steel.

  2. Effect of Cr/C Ratio on Microstructure and Corrosion Performance of Cr3C2-NiCr Composite Fabricated by Laser Processing

    NASA Astrophysics Data System (ADS)

    Lou, Deyuan; Liu, Dun; He, Chunlin; Bennett, Peter; Chen, Lie; Yang, Qibiao; Fearon, Eamonn; Dearden, Geoff

    2016-01-01

    The present study focuses on the effect of different Cr/C ratios on the microstructure, microhardness, and corrosion resistance of Ni-based laser clad hardfacings, reinforced by in situ synthesized chromium carbide particles. Cr3C2-NiCr composites have been laser processed with graphite/Cr/Ni powder blends with varying Cr/C ratios. Following phase analysis (x-ray diffraction) and microstructure investigation (scanning electron microscopy; energy dispersive x-ray analysis; transmission electron microscopy), the solidification of laser melt pool is discussed, and the corrosion resistances are examined. Several different zones (planar, dendritic, eutectic and re-melt zone) were formed in these samples, and the thicknesses and shapes of these zones vary with the change of Cr/C ratio. The sizes and types of carbides and the content of reserved graphite in the composites change as the Cr/C ratio varies. With the content of carbides (especially Cr3C2) grows, the microhardness is improved. The corrosive resistance of the composites to 0.2M H2SO4 aqueous solution decreases as the Cr/C ratio reduces owing to not only the decreasing Cr content in the NiCr matrix but also the galvanic corrosion formed within the carbide and graphite containing Ni matrix.

  3. A comparison of corrosion resistance of cobalt-chromium-molybdenum metal ceramic alloy fabricated with selective laser melting and traditional processing.

    PubMed

    Zeng, Li; Xiang, Nan; Wei, Bin

    2014-11-01

    A cobalt-chromium-molybdenum alloy fabricated by selective laser melting is a promising material; however, there are concerns about the change in its corrosion behavior. The purpose of this study was to evaluate the changes in corrosion behavior of a cobalt-chromium-molybdenum alloy fabricated by the selective laser melting technique before and after ceramic firing, with traditional processing of cobalt-chromium-molybdenum alloy serving as a control. Two groups of specimens were designated as group selective laser melting and group traditional. For each group, 20 specimens with a cylindrical shape were prepared and divided into 4 cells: selective laser melting as-cast, selective laser melting fired in pH 5.0 and 2.5, traditional as-cast, and traditional fired in pH 5.0 and 2.5. Specimens were prepared with a selective laser melting system for a selective laser melting alloy and the conventional lost wax technique for traditional cast alloy. After all specimen surfaces had been wet ground with silicon carbide paper (1200 grit), each group of 10 specimens was put through a series of ceramic firing cycles. Microstructure, Vickers microhardness, surface composition, oxide film thickness, and corrosion behavior were examined for specimens before and after ceramic firing. Three-way ANOVA was used to evaluate the effect of porcelain firing and pH values on the corrosion behavior of the 2 alloys (α=.05). Student t tests were used to compare the Vickers hardness. Although porcelain firing changed the microstructure, microhardness, and x-ray photoelectron spectroscopy results, it showed no significant influence on the corrosion behavior of the selective laser melting alloy and traditional cast alloy (P>.05). No statistically significant influence was found on the corrosion behavior of the 2 alloys in different pH value solutions (P>.05). The porcelain firing process had no significant influence on the corrosion resistance results of the 2 alloys. Compared with traditional

  4. Corrosion and corrosivity monitoring system

    NASA Astrophysics Data System (ADS)

    Braunling, Russ; Dietrich, Paul

    2005-05-01

    Honeywell International has developed and flight-tested a Corrosion and Corrosivity Monitoring System (C2MS). The C2MS detects galvanic corrosion in the main gearbox feet fasteners of helicopters. In addition, it monitors the environmental conditions inside the main floorboard compartment to determine the need for structural maintenance. The C2MS sensor on a main gearbox feet fastener sends a small electrical signal through the fastener and housing to measure the conductivity of the assembly. The measured conductivity value is used to determine if galvanic corrosion is present in the fastener assembly. The floorboard compartment sensors use a surrogate metal coupon to measure the corrosivity of the environment. The information from this sensor is used to recommend an extension to the calendar-based maintenance schedule. Fleet-wide information can be gathered by the system. The C2MS uses two Data Collection Units (DCUs) to store the corrosion data: one for the main gearbox feet fasteners and one for the main floorboard compartment. The DCU design addresses the issues of long battery life for the C2MS (greater than 2 years) and compactness. The data from the DCUs is collected by a personal digital assistant and downloaded to a personal computer where the corrosion algorithms reside. The personal computer display provides the location(s) of galvanic corrosion in the main gearbox feet fasteners as well as the recommended date for floorboard compartment maintenance. This paper discusses the methodology used to develop the C2MS software and hardware, presents the principles of the galvanic corrosion detection algorithm, and gives the laboratory and flight test results that document system performance in detecting galvanic corrosion (detection and false alarm rate). The paper also discusses the benefits of environmental sensors for providing a maintenance scheduling date.

  5. Bi-sulphotellurides associated with Pb - Bi - (Sb ± Ag, Cu, Fe) sulphosalts: an example from the Stan Terg deposit in Kosovo

    NASA Astrophysics Data System (ADS)

    Kołodziejczyk, Joanna; Pršek, Jaroslav; Voudouris, Panagiotis Ch.; Melfos, Vasilios

    2017-08-01

    New mineralogical and mineral-chemical data from the Stan Terg deposit, Kosovo, revealed the presence of abundant Bi-sulphotellurides associated with Bi- and Sb-sulphosalts and galena in pyrite-pyrrhotite-rich skarn-free ore bodies (ores without skarn minerals). The Bi-bearing association comprises Bi-sulphotellurides (joséite-A, joséite-B, unnamed phase A with a chemical formula close to (Bi,Pb)2(TeS)2, unnamed phase B with a chemical composition close to (Bi,Pb)2.5Te1.5S1.5), ikunolite, cosalite, Sb-lillianite, members of the kobellite series and Bi-jamesonite. Compositional trends of the Bi-sulphotellurides suggest lattice-scale incorporation of Bi-(Pb)-rich module and/or admixture with submicroscopic PbS layers in modulated structures, or complicated Bi-Te substitution. Cosalite is characterized by high Sb (max. 3.94 apfu), and low Cu and Ag (up to 0.72 apfu of Cu+Ag). Jamesonite from this mineralization has elevated Bi content, from 0.85 to 2.30 apfu. The negligible content of Au and Ag in the Bi-sulphotellurides, the low content of Ag in Bi-sulphosalts, together with the lack of Au-Ag bearing phases in the mineralization, indicate either ore deposition from fluid(s) depleted in precious metals, or physico-chemical conditions of ore formation preventing Au and Ag precipitation at the deposit site. The temperature of initial mineralization may have exceeded 400 °C as suggested by the lamellar exsolution textures observed in lillianite, which indicate breakdown textures from decomposition of high-temperature initial crystals. Non-stoichiometric phases among the Bi-sulphosalts and sulphotellurides studied at Stan Terg reflect modulated growth processes in a metasomatic environment.

  6. Structurally Integrated Coatings for Wear and Corrosion (SICWC): Arc Lamp, InfraRed (IR) Thermal Processing

    SciTech Connect

    Mackiewicz-Ludtka, G.; Sebright, J.

    2007-12-15

    The primary goal of this Cooperative Research and Development Agreement (CRADA) betwe1311 UT-Battelle (Contractor) and Caterpillar Inc. (Participant) was to develop the plasma arc lamp (PAL), infrared (IR) thermal processing technology 1.) to enhance surface coating performance by improving the interfacial bond strength between selected coatings and substrates; and 2.) to extend this technology base for transitioning of the arc lamp processing to the industrial Participant. Completion of the following three key technical tasks (described below) was necessary in order to accomplish this goal. First, thermophysical property data sets were successfully determined for composite coatings applied to 1010 steel substrates, with a more limited data set successfully measured for free-standing coatings. These data are necessary for the computer modeling simulations and parametric studies to; A.) simulate PAL IR processing, facilitating the development of the initial processing parameters; and B.) help develop a better understanding of the basic PAL IR fusing process fundamentals, including predicting the influence of melt pool stirring and heat tnmsfar characteristics introduced during plasma arc lamp infrared (IR) processing; Second, a methodology and a set of procedures were successfully developed and the plasma arc lamp (PAL) power profiles were successfully mapped as a function of PAL power level for the ORNL PAL. The latter data also are necessary input for the computer model to accurately simulate PAL processing during process modeling simulations, and to facilitate a better understand of the fusing process fundamentals. Third, several computer modeling codes have been evaluated as to their capabilities and accuracy in being able to capture and simulate convective mixing that may occur during PAL thermal processing. The results from these evaluation efforts are summarized in this report. The intention of this project was to extend the technology base and provide for

  7. Chemical Species in the Vapor Phase of Hanford Double-Shell Tanks: Potential Impacts on Waste Tank Corrosion Processes

    SciTech Connect

    Felmy, Andrew R.; Qafoku, Odeta; Arey, Bruce W.; Boomer, Kayle D.

    2010-09-22

    The presence of corrosive and inhibiting chemicals on the tank walls in the vapor space, arising from the waste supernatant, dictate the type and degree of corrosion that occurs there. An understanding of how waste chemicals are transported to the walls and the affect on vapor species from changing supernatant chemistry (e.g., pH, etc.), are basic to the evaluation of risks and impacts of waste changes on vapor space corrosion (VSC). In order to address these issues the expert panel workshop on double-shell tank (DST) vapor space corrosion testing (RPP-RPT-31129) participants made several recommendations on the future data and modeling needs in the area of DST corrosion. In particular, the drying of vapor phase condensates or supernatants can form salt or other deposits at the carbon steel interface resulting in a chemical composition at the near surface substantially different from that observed directly in the condensates or the supernatants. As a result, over the past three years chemical modeling and experimental studies have been performed on DST supernatants and condensates to predict the changes in chemical composition that might occur as condensates or supernatants equilibrate with the vapor space species and dry at the carbon steel surface. The experimental studies included research on both the chemical changes that occurred as the supernatants dried as well as research on how these chemical changes impact the corrosion of tank steels. The chemical modeling and associated experimental studies were performed at the Pacific Northwest National Laboratory (PNNL) and the research on tank steel corrosion at the Savannah River National Laboratory (SRNL). This report presents a summary of the research conducted at PNNL with special emphasis on the most recent studies conducted in FY10. An overall summary of the project results as well as their broader implications for vapor space corrosion of the DST’s is given at the end of this report.

  8. Corrosion beneath disbonded pipeline coatings

    SciTech Connect

    Beavers, J.A.; Thompson, N.G.

    1997-04-01

    The relationship between coatings, cathodic protection (CP), and external corrosion of underground pipelines is described. Historically, this problem has been addressed by focusing on the corrosion and CP processes associated with holidays, e.g., coating disbondment and CP current flow within the disbonded region. These issues and those associated with disbonded areas distant from holidays are also discussed.

  9. Benefits of thread rolling process to the stress corrosion cracking and fatigue resistance of high strength fasteners

    NASA Astrophysics Data System (ADS)

    Kephart, A. R.; Hayden, S. Z.

    1993-05-01

    Stress corrosion cracking (SCC) behavior of cut (machined) vice thread rolled Alloy X-750 and Alloy 625 fasteners in a simulated high temperature primary water environment has been evaluated. SCC testing at 360 and 338 C included 157 small and 40 large 60 degree thread studs. Thread rolled fasteners had improved resistance relative to cut fasteners. Tests of fatigue resistance in air at room temperature and both air and primary water at 315 C were conducted on smaller studs with both cut and rolled threads. Results showed rolled threads can have significantly improved fatigue lives over those of cut threads in both air and primary water. Fasteners produced by two different thread rolling methods, in-feed (radial) and through-feed (axial), revealed similar SCC initiation test results. Testing of thread rolled fasteners revealed no significant SCC or fatigue growth of rolling induced thread crest laps typical of the thread rolling process. While fatigue resistance differed between the two rolled thread supplier's studs, neither of the suppliers studs showed SCC initiation at exposure times beyond that of cut threads with SCC. In contrast to rolling at room temperature, warm rolled (427 C) threads showed no improvement over cut threads in terms of fatigue resistance. The observed improved SCC and fatigue performance of rolled threads is postulated to be due to interactive factors, including beneficial residual stresses in critically stressed thread root region, reduction of plastic strains during loading and formation of favorable microstructure.

  10. Benefits of thread rolling process to the stress corrosion cracking and fatigue resistance of high strength fasteners

    SciTech Connect

    Kephart, A.R.; Hayden, S.Z.

    1993-05-01

    Stress corrosion cracking (SCC) behavior of cut (machined) vice thread rolled Alloy X-750 and Alloy 625 fasteners in a simulated high temperature primary water environment has been evaluated. SCC testing at 360 and 338C included 157 small and 40 large 60{degree} Vee thread studs. Thread rolled fasteners had improved resistance relative to cut fasteners. Tests of fatigue resistance in air at room temperature and both air and primary water at 315C were conducted on smaller studs with both cut and rolled threads. Results showed rolled threads can have significantly improved fatigue lives over those of cut threads in both air and primary water. Fasteners produced by two different thread rolling methods, in-feed (radial) and through-feed (axial), revealed similar SCC initiation test results. Testing of thread rolled fasteners revealed no significant SCC or fatigue growth of rolling induced thread crest laps typical of the thread rolling process. While fatigue resistance differed between the two rolled thread supplier`s studs, neither of the suppliers studs showed SCC initiation at exposure times beyond that of cut threads with SCC. In contrast to rolling at room temperature, warm rolled (427C) threads showed no improvement over cut threads in terms of fatigue resistance. The observed improved SCC and fatigue performance of rolled threads is postulated to be due to interactive factors, including beneficial residual stresses in critically stressed thread root region, reduction of plastic strains during loading and formation of favorable microstructure.

  11. Corrosion of aluminum and aluminum alloys

    SciTech Connect

    Davis, J.R.

    1999-01-01

    This new handbook presents comprehensive coverage of the corrosion behavior of aluminum and aluminum alloys, with emphasis on practical information about how to select and process these materials in order to prevent corrosion attack. Described are the characteristics of these materials and the influences of composition, mechanical working, heat treatment, joining methods, microstructure, and environmental variables on their corrosion.

  12. Corrosion beneath disbonded coatings: A review

    SciTech Connect

    Beavers, J.A.; Thompson, N.G.

    1996-12-01

    This paper describes the relationship between coatings, cathodic protection (CP), and external corrosion of underground pipelines. Historically, this problem has been addressed by focusing on the corrosion and CP processes associated with holidays, e.g., coating disbandment and CP current flow within the disbanded region. This paper addresses these issues but also considers corrosion associated with disbanded areas that are distant from holidays.

  13. Laser surface processing of Ti6Al4V in gaseous nitrogen: corrosion performance in physiological solution.

    PubMed

    Singh, Raghuvir; Chowdhury, S Ghosh; Tiwari, S K; Dahotre, Narendra B

    2008-03-01

    Laser surface processing was carried out in gaseous nitrogen atmosphere at ambient temperature. The laser scan speed was varied (50-150 cm/min) at constant power of 1500 watts and resulting changes such as microstructural evolution, hardness, and electrochemical response of modified surface in Ringer's physiological solution at varying pH were studied. Increase in laser scanning speed was found to reduce the thickness of alloyed zone from 258 to 87 microm. The microstructure of laser-modified surface contains dendrites grown perpendicular to the laser traverse direction, beneath which basket weave structure of acicular alpha (martensite) was prevalent. Hardness at the top surface of laser-processed at 50 cm/min was approximately 1137 kg/mm2 that reduced with increase in the laser scan speed (577 kg/mm2 at 150 cm/min). Laser surface processing shifted the corrosion potential of Ti6Al4V towards noble side as compared to untreated alloy; the maximum shift by approximately 494 mV was recorded in pH approximately 9 solution. Passivation after laser surface modification was improved as currents were at least 1/3 of the untreated Ti6Al4V in passive region. While the pitting potential of untreated material was found to increase from 1.84 V for 4.0 pH to >2.5 V for 9.0 pH, the pitting potential after laser treatment was observed to drop from maximum of 74% for 4.0 pH (at 100 cm/min) to maximum of 42% for 9.0 pH (at 150 cm/min).

  14. Corrosion Testing of Monofrax K-3 Refractory in Defense Waste Processing Facility (DWPF) Alternate Reductant Feeds

    SciTech Connect

    Williams, M.; Jantzen, C.; Burket, P.

    2016-04-06

    The Defense Waste Processing Facility (DWPF) at the Savannah River Site (SRS) uses a combination of reductants and oxidants while converting high level waste (HLW) to a borosilicate waste form. A reducing flowsheet is maintained to retain radionuclides in their reduced oxidation states which promotes their incorporation into borosilicate glass. For the last 20 years of processing, the DWPF has used formic acid as the main reductant and nitric acid as the main oxidant. During reaction in the Chemical Process Cell (CPC), formate and formic acid release measurably significant H2 gas which requires monitoring of certain vessel’s vapor spaces. A switch to a nitric acid-glycolic acid (NG) flowsheet from the nitric-formic (NF) flowsheet is desired as the NG flowsheet releases considerably less H2 gas upon decomposition. This would greatly simplify DWPF processing from a safety standpoint as close monitoring of the H2 gas concentration could become less critical. In terms of the waste glass melter vapor space flammability, the switch from the NF flowsheet to the NG flowsheet showed a reduction of H2 gas production from the vitrification process as well. Due to the positive impact of the switch to glycolic acid determined on the flammability issues, evaluation of the other impacts of glycolic acid on the facility must be examined.

  15. Fighting Corrosion

    NASA Technical Reports Server (NTRS)

    2004-01-01

    Reinforced concrete structures such as bridges, parking decks, and balconies are designed to have a service life of over 50 years. All too often, however, many structures fall short of this goal, requiring expensive repairs and protection work earlier than anticipated. The corrosion of reinforced steel within the concrete infrastructure is a major cause for this premature deterioration. Such corrosion is a particularly dangerous problem for the facilities at NASA s Kennedy Space Center. Located near the Atlantic Ocean in Florida, Kennedy is based in one of the most corrosive-prone areas in the world. In order to protect its launch support structures, highways, pipelines, and other steel-reinforced concrete structures, Kennedy engineers developed the Galvanic Liquid Applied Coating System. The system utilizes an inorganic coating material that slows or stops the corrosion of reinforced steel members inside concrete structures. Early tests determined that the coating meets the criteria of the National Association of Corrosion Engineers for complete protection of steel rebar embedded in concrete. Testing is being continued at the Kennedy's Materials Science Beach Corrosion Test Site.

  16. KENNEDY SPACE CENTER, FLA. - In the Orbiter Processing Facility, Richard Parker, with NASA, watches a monitor showing images from a camera inserted beneath tiles of the orbiter Endeavour to inspect for corrosion.

    NASA Image and Video Library

    2003-09-04

    KENNEDY SPACE CENTER, FLA. - In the Orbiter Processing Facility, Richard Parker, with NASA, watches a monitor showing images from a camera inserted beneath tiles of the orbiter Endeavour to inspect for corrosion.

  17. Study of Acidithiobacillus ferrooxidans and enzymatic bio-Fenton process-mediated corrosion of copper-nickel alloy.

    PubMed

    Jadhav, U; Hocheng, H

    2016-10-01

    This study presents the corrosion behavior of the copper-nickel (Cu-Ni) alloy in the presence of Acidithiobacillus ferrooxidans (A. ferrooxidans) and glucose oxidase (GOx) enzyme. In both the cases ferric ions played an important role in weight loss and thereby to carry out the corrosion of the Cu-Ni alloy. A corrosion rate of 0.6 (±0.008), 2.11 (±0.05), 3.69 (±0.26), 0.7 (±0.006) and 0.08 (±0.002) mm/year was obtained in 72 h using 9K medium with ferrous sulfate, A. ferrooxidans culture supernatant, A. ferrooxidans cells, GOx enzyme and hydrogen peroxide (H2O2) solution respectively. The scanning electron microscopy (SEM) micrographs showed that a variable extent of corrosion was caused by 9K medium with ferrous sulfate, GOx and A. ferrooxidans cells. An arithmetic average surface roughness (Ra) of 174.78 nm was observed for the control work-piece using optical profilometer. The change in Ra was observed with the treatment of the Cu-Ni alloy using various systems. The Ra for 9K medium with ferrous sulfate, GOx and A. ferrooxidans cells was 374.54, 607.32 and 799.48 nm, respectively, after 24 h. These results suggest that A. ferrooxidans cells were responsible for more corrosion of the Cu-Ni alloy than other systems used.

  18. WVNS Tank Farm Process Support: Corrosion evaluation of Waste Storage Tank 8D-2 under simulated sludge washing conditions

    SciTech Connect

    Elmore, M.R.

    1996-01-01

    Radioactive waste solutions resulting from spent fuel reprocessing operations at West Valley Nuclear Services (WVNS), West Valley, New York, have been stored in two carbon steel underground storage tanks for several years. Constructed in 1964, these tanks are designated as Tanks 8D-1 and 8D-2. Tank 8D-1 has contained about 64,000 kg of cesium-loaded zeolite and about 380 kL of a relatively dilute solution of sodium nitrite and sodium hydroxide; Tank 8D-2 has contained about 2120 kL of waste slurry resulting from spent fuel reprocessing operations. Over the next few years, plans for permanent disposal of the tank contents will be implemented. Until the waste is removed, the integrity of the tanks must be maintained. A corrosion support program is being conducted at Pacific Northwest National Laboratory (PNNL) to investigate internal and external corrosion of the tanks and to make recommendations accordingly. Tank 8D-1 was selected as the focus for an evaluation of external corrosion, and results of that investigation are provided in Mackey and Westerman. Tank 8D-2 was investigated for internal corrosion. The results of the corrosion study for Tank 8D-2 are given in this report.

  19. Fireside corrosion probes--an update

    SciTech Connect

    Covino, B.S., Jr.; Bullard, S.J.; Holcomb, G.R.; Ziomek-Moroz, M.; Matthes, S.A.

    2007-01-01

    The ability to monitor the corrosion degradation of key metallic components in fossil fuel power plants will become increasingly important for FutureGen and ultra-supercritical power plants. A number of factors (ash deposition, coal composition changes, thermal gradients, and low NOx conditions, among others) which occur in the high temperature sections of energy production facilities, will contribute to fireside corrosion. Several years of research have shown that high temperature corrosion rate probes need to be better understood before corrosion rate can be used as a process variable by power plant operators. Our recent research has shown that electrochemical corrosion probes typically measure lower corrosion rates than those measured by standard mass loss techniques. While still useful for monitoring changes in corrosion rates, absolute probe corrosion rates will need a calibration factor to be useful. Continuing research is targeted to help resolve these issues.

  20. Effects of temperature and operation parameters on the galvanic corrosion of Cu coupled to Au in organic solderability preservatives process

    NASA Astrophysics Data System (ADS)

    Oh, SeKwon; Kim, YoungJun; Jung, KiMin; Kim, JongSoo; Shon, MinYoung; Kwon, HyukSang

    2017-03-01

    In this work, we quantitatively examined the effects of temperature and operation parameters such as anode (Cu) to cathode (Au) area ratio, stirring speed, and Cu ion concentration on the galvanic corrosion kinetics of Cu coupled to Au (icouple ( Cu-Au)) on print circuit board in organic solderability preservative (OSP) soft etching solution. With the increase of temperature, galvanic corrosion rate (icouple ( Cu-Au) was increased; however, the degree of galvanic corrosion rate (icouple ( Cu-Au) - icorr (Cu)) was decreased owing to the lower activation energy of Cu coupled to Au, than that of Cu alone. With the increase of area ratio (cathode/anode), stirring speed of the system, icouple ( Cu-Au) was increased by the increase of cathodic reaction kinetics. And icouple ( Cu-Au) was decreased by the increase of the Cu-ion concentration in the OSP soft etching solution.

  1. Effects of temperature and operation parameters on the galvanic corrosion of Cu coupled to Au in organic solderability preservatives process

    NASA Astrophysics Data System (ADS)

    Oh, SeKwon; Kim, YoungJun; Jung, KiMin; Kim, JongSoo; Shon, MinYoung; Kwon, HyukSang

    2017-02-01

    In this work, we quantitatively examined the effects of temperature and operation parameters such as anode (Cu) to cathode (Au) area ratio, stirring speed, and Cu ion concentration on the galvanic corrosion kinetics of Cu coupled to Au (icouple (Cu-Au)) on print circuit board in organic solderability preservative (OSP) soft etching solution. With the increase of temperature, galvanic corrosion rate (icouple (Cu-Au) was increased; however, the degree of galvanic corrosion rate (icouple (Cu-Au) - icorr (Cu)) was decreased owing to the lower activation energy of Cu coupled to Au, than that of Cu alone. With the increase of area ratio (cathode/anode), stirring speed of the system, icouple (Cu-Au) was increased by the increase of cathodic reaction kinetics. And icouple (Cu-Au) was decreased by the increase of the Cu-ion concentration in the OSP soft etching solution.

  2. Effect of Multi-pass Friction Stir Processing on the Electrochemical and Corrosion Behavior of Pure Titanium in Strongly Acidic Solutions

    NASA Astrophysics Data System (ADS)

    Fattah-Alhosseini, Arash; Attarzadeh, Farid Reza; Vakili-Azghandi, Mojtaba

    2017-01-01

    The corrosion behavior of multi-pass friction stir processed (FSP) pure titanium was studied in 0.5 M H2SO4 solutions. Microstructures of treated and untreated samples were characterized using scanning electron microscopy. It was found that the grain size decreased with increasing the number of applied passes of FSP. Electrochemical tests including potentiodynamic polarization measurements and electrochemical impedance spectroscopy showed that three passes of FSP treatments resulted in a Ti sample which exhibited the best passive behavior and had the highest corrosion resistance among all samples in strongly acidic solutions of 0.5 M H2SO4. These improvements can be attributed to the emergence of diverse structural defects and grain refinement induced by FSP treatments. Moreover, Mott-Schottky analysis was performed to investigate the semiconducting properties of passive films. It was found that the semiconducting behavior remained the same after FSP treatments but it reduced donor densities and surprisingly introduced an additional donor level.

  3. Corrosion Process of Stainless Steel 441 with Heated Steam at 1,000 °C

    NASA Astrophysics Data System (ADS)

    Chen, Zhiyuan; Wang, Lijun; Yu, Ziyou; Li, Fushen; Sun, Zaihong; Zhao, Hailei; Chou, Kuo Chih

    2017-07-01

    Stainless steel 441 was oxidized in water vapor containing atmospheres at 1,000 °C to study the contrary effects of water vapor on the oxidization process. The steel in 3.5 vol. % H2O containing atmosphere exhibited an relatively strong protective behavior. The reason was that the densification of the chromium oxide scale was promoted due to the sintering of the oxide grains via Cr-containing species vapor. But the oxidation of the steel in 11.5 15.6 vol. % H2O containing atmosphere followed a non-protective breakaway oxidation due to the breakage of the dense scale by "bubbles" and the formation of iron-rich oxides layer. Experimental result shows that the growth stress increased about 2 GPa during the first 70 ks in wet oxidizing atmosphere. The relatively slow increase of the oxides scale growth stress could be release in water vapor containing atmosphere.

  4. Effect of corrosion and stress-corrosion cracking on pipe integrity and remaining life

    SciTech Connect

    Jaske, C.E.; Beavers, J.A.

    1996-07-01

    Process piping is often exposed to corrosive fluids. During service, such exposure may cause localized corrosion or stress-corrosion cracking that affects structural integrity. This paper presents a model that quantifies the effect of localized corrosion and stress-corrosion cracking on pipe failure stress. The model is an extension of those that have been developed for oil and gas pipelines. It accounts for both axial and hoop stress. Cracks are modeled using inelastic fracture mechanics. Both flow-stress and fracture-toughness dependent failure modes are addressed. Corrosion and crack-growth rates are used to predict remaining service life.

  5. Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion

    PubMed Central

    Zhang, Xuming; Wu, Guosong; Peng, Xiang; Li, Limin; Feng, Hongqing; Gao, Biao; Huo, Kaifu; Chu, Paul K.

    2015-01-01

    Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface composed of an inner compact layer and top Mg-Al layered double hydroxide (LDH) microsheet is produced on a large area using a one-step process and excellent corrosion resistance is achieved in saline solutions. Moreover, inspired by the super-hydrophobic phenomenon in nature such as the lotus leaves effect, the orientation of the top microsheet layer is tailored by adjusting the hydrothermal temperature, time, and pH to produce a water-repellent surface after modification with fluorinated silane. As a result of the trapped air pockets in the microstructure, the super-hydrophobic surface with the Cassie state shows better corrosion resistance in the immersion tests. The results reveal an economical and environmentally friendly means to control and use the pre-corrosion products on magnesium alloys. PMID:26615896

  6. Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion

    NASA Astrophysics Data System (ADS)

    Zhang, Xuming; Wu, Guosong; Peng, Xiang; Li, Limin; Feng, Hongqing; Gao, Biao; Huo, Kaifu; Chu, Paul K.

    2015-11-01

    Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface composed of an inner compact layer and top Mg-Al layered double hydroxide (LDH) microsheet is produced on a large area using a one-step process and excellent corrosion resistance is achieved in saline solutions. Moreover, inspired by the super-hydrophobic phenomenon in nature such as the lotus leaves effect, the orientation of the top microsheet layer is tailored by adjusting the hydrothermal temperature, time, and pH to produce a water-repellent surface after modification with fluorinated silane. As a result of the trapped air pockets in the microstructure, the super-hydrophobic surface with the Cassie state shows better corrosion resistance in the immersion tests. The results reveal an economical and environmentally friendly means to control and use the pre-corrosion products on magnesium alloys.

  7. Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion.

    PubMed

    Zhang, Xuming; Wu, Guosong; Peng, Xiang; Li, Limin; Feng, Hongqing; Gao, Biao; Huo, Kaifu; Chu, Paul K

    2015-11-30

    Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface composed of an inner compact layer and top Mg-Al layered double hydroxide (LDH) microsheet is produced on a large area using a one-step process and excellent corrosion resistance is achieved in saline solutions. Moreover, inspired by the super-hydrophobic phenomenon in nature such as the lotus leaves effect, the orientation of the top microsheet layer is tailored by adjusting the hydrothermal temperature, time, and pH to produce a water-repellent surface after modification with fluorinated silane. As a result of the trapped air pockets in the microstructure, the super-hydrophobic surface with the Cassie state shows better corrosion resistance in the immersion tests. The results reveal an economical and environmentally friendly means to control and use the pre-corrosion products on magnesium alloys.

  8. Solving A Corrosion Problem

    NASA Technical Reports Server (NTRS)

    1979-01-01

    The corrosion problem, it turned out, stemmed from the process called electrolysis. When two different metals are in contact, an electrical potential is set up between them; when the metals are surrounded by an electrolyte, or a conducting medium, the resulting reaction causes corrosion, often very rapid corrosion. In this case the different metals were the copper grounding system and the ferry's aluminum hull; the dockside salt water in which the hull was resting served as the electrolyte. After identifying the source of the trouble, the Ames engineer provided a solution: a new wire-and-rod grounding system made of aluminum like the ferry's hull so there would no longer be dissimilar metals in contact. Ames research on the matter disclosed that the problem was not unique to the Golden Gate ferries. It is being experienced by many pleasure boat operators who are probably as puzzled about it as was the Golden Gate Transit Authority.

  9. Underground pipeline corrosion control

    SciTech Connect

    Gundry, R.D.

    1988-04-01

    In the past few years, the pipeline corrosion control industry has been shaken by several catastrophic pipeline failures attributed to corrosion. Reports of corrosion-related failures seem to be on the rise, and this has caused the industry to reassess the criteria for cathodic protection and the correct application of the criteria. The US Congress and many state legislatures are also asking questions about pipeline safety. Several pieces of legislation are proposed to improve pipeline safety. NACE Task Group T-10-1 is in the process of revising Standard RP0169. Field data have been solicited from industry and are being analyzed. The committee has reviewed an extensive compilation of articles written over the last 50 years to evaluate the existing document. The committee is also awaiting the issuance of an Interim Report from the American Gas Association on the effectiveness of the criteria. The report is to present data obtained from several field test sites from around the country.

  10. CHARACTERIZATION OF SALT PARTICLE INDUCED CORROSION PROCESSES BY SYNCHROTRON GENERATED X-RAY FLUORESCENCE AND COMPLEMENTARY SURFACE ANALYSIS TOOLS.

    SciTech Connect

    NEUFELD, A.K.; COLE, I.S.; BOND, A.M.; ISAACS, H.S.; FURMAN, S.A.

    2001-03-25

    The benefits of using synchrotron-generated X-rays and X-ray fluorescence analysis in combination with other surface analysis techniques have been demonstrated. In studies of salt-induced corrosion, for example, the detection of Rb ions in the area of secondary spreading when salt-containing micro-droplets are placed on zinc surfaces, further supports a mechanism involving cation transport during the corrosion and spreading of corrosive salt on exposed metal surfaces. Specifically, the new analytical data shows that: (a) cations are transported radially from a primary drop formed from a salt deposit in a thin film of secondary spreading around the drop; (b) subsequently, micro-pools are formed in the area of secondary spreading, and it is likely that cations transported within the thin film accumulate in these micro-pools until the area is dehydrated; (c) the mechanism of cation transport into the area of secondary spreading does not include transport of the anions; and (d) hydroxide is the counter ion formed from oxygen reduction at the metal surface within the spreading layer. Data relevant to iron corrosion is also presented and the distinct differences relative to the zinc situation are discussed.

  11. A comparison of corrosion, tribocorrosion and electrochemical impedance properties of pure Ti and Ti6Al4V alloy treated by micro-arc oxidation process

    NASA Astrophysics Data System (ADS)

    Fazel, M.; Salimijazi, H. R.; Golozar, M. A.; Garsivaz jazi, M. R.

    2015-01-01

    In this paper, the micro-arc oxidation (MAO) coatings were performed on pure Ti and Ti6Al4V samples at 180 V. The results indicated that unlike the volcanic morphology of oxide layer on pure Ti, a cortex-like morphology with irregular vermiform slots was seen on MAO/Ti6Al4V sample. According to polarization curves, the corrosion resistance of untreated samples was significantly increased by MAO process. The electrochemical impedance spectroscopy analysis showed a lower capacitance of barrier layer (led to higher resistance) for MAO/Ti specimens. This indicates that corrosive ions diffusion throughout the oxide film would be more difficult resulted in a higher corrosion resistance. Tribocorrosion results illustrated that the potential of untreated samples was dropped sharply to very low negative values. However, the lower wear volume loss was achieved for Ti6Al4V alloy. SEM images of worn surfaces demonstrated the local detachment of oxide layer within the wear track of MAO/Ti sample. Conversely, no delamination was detected in MAO/Ti6Al4V and a mild abrasive wear was the dominant mechanism.

  12. A Signal Processing Approach with a Smooth Empirical Mode Decomposition to Reveal Hidden Trace of Corrosion in Highly Contaminated Guided Wave Signals for Concrete-Covered Pipes

    PubMed Central

    Rostami, Javad; Chen, Jingming; Tse, Peter W.

    2017-01-01

    Ultrasonic guided waves have been extensively applied for non-destructive testing of plate-like structures particularly pipes in past two decades. In this regard, if a structure has a simple geometry, obtained guided waves’ signals are easy to explain. However, any small degree of complexity in the geometry such as contacting with other materials may cause an extra amount of complication in the interpretation of guided wave signals. The problem deepens if defects have irregular shapes such as natural corrosion. Signal processing techniques that have been proposed for guided wave signals’ analysis are generally good for simple signals obtained in a highly controlled experimental environment. In fact, guided wave signals in a real situation such as the existence of natural corrosion in wall-covered pipes are much more complicated. Considering pipes in residential buildings that pass through concrete walls, in this paper we introduced Smooth Empirical Mode Decomposition (SEMD) to efficiently separate overlapped guided waves. As empirical mode decomposition (EMD) which is a good candidate for analyzing non-stationary signals, suffers from some shortcomings, wavelet transform was adopted in the sifting stage of EMD to improve its outcome in SEMD. However, selection of mother wavelet that suits best for our purpose plays an important role. Since in guided wave inspection, the incident waves are well known and are usually tone-burst signals, we tailored a complex tone-burst signal to be used as our mother wavelet. In the sifting stage of EMD, wavelet de-noising was applied to eliminate unwanted frequency components from each IMF. SEMD greatly enhances the performance of EMD in guided wave analysis for highly contaminated signals. In our experiment on concrete covered pipes with natural corrosion, this method not only separates the concrete wall indication clearly in time domain signal, a natural corrosion with complex geometry that was hidden and located inside the

  13. A Signal Processing Approach with a Smooth Empirical Mode Decomposition to Reveal Hidden Trace of Corrosion in Highly Contaminated Guided Wave Signals for Concrete-Covered Pipes.

    PubMed

    Rostami, Javad; Chen, Jingming; Tse, Peter W

    2017-02-07

    Ultrasonic guided waves have been extensively applied for non-destructive testing of plate-like structures particularly pipes in past two decades. In this regard, if a structure has a simple geometry, obtained guided waves' signals are easy to explain. However, any small degree of complexity in the geometry such as contacting with other materials may cause an extra amount of complication in the interpretation of guided wave signals. The problem deepens if defects have irregular shapes such as natural corrosion. Signal processing techniques that have been proposed for guided wave signals' analysis are generally good for simple signals obtained in a highly controlled experimental environment. In fact, guided wave signals in a real situation such as the existence of natural corrosion in wall-covered pipes are much more complicated. Considering pipes in residential buildings that pass through concrete walls, in this paper we introduced Smooth Empirical Mode Decomposition (SEMD) to efficiently separate overlapped guided waves. As empirical mode decomposition (EMD) which is a good candidate for analyzing non-stationary signals, suffers from some shortcomings, wavelet transform was adopted in the sifting stage of EMD to improve its outcome in SEMD. However, selection of mother wavelet that suits best for our purpose plays an important role. Since in guided wave inspection, the incident waves are well known and are usually tone-burst signals, we tailored a complex tone-burst signal to be used as our mother wavelet. In the sifting stage of EMD, wavelet de-noising was applied to eliminate unwanted frequency components from each IMF. SEMD greatly enhances the performance of EMD in guided wave analysis for highly contaminated signals. In our experiment on concrete covered pipes with natural corrosion, this method not only separates the concrete wall indication clearly in time domain signal, a natural corrosion with complex geometry that was hidden and located inside the

  14. A Multifunctional Coating for Autonomous Corrosion Control

    NASA Technical Reports Server (NTRS)

    Calle, Luz M.; Hintze, Paul E.; Li, Wenyan; Buhrow, Jerry W.; Jolley, Scott T.

    2010-01-01

    Corrosion is a destructive process that often causes failure in metallic components and structures. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional, smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to control it. The multi-functionality of the coating is based on microencapsulation technology specifically designed for corrosion control applications. This design has, in addition to all the advantages of other existing microcapsules designs, the corrosion controlled release function that allows the delivery of corrosion indicators and inhibitors on demand only when and where they are needed. Corrosion indicators as well as corrosion inhibitors have been incorporated into the microcapsules, blended into several paint systems, and tested for corrosion detection and protection efficacy.

  15. Liquid metal corrosion considerations in alloy development

    SciTech Connect

    Tortorelli, P.F.; DeVan, J.H.

    1984-01-01

    Liquid metal corrosion can be an important consideration in developing alloys for fusion and fast breeder reactors and other applications. Because of the many different forms of liquid metal corrosion (dissolution, alloying, carbon transfer, etc.), alloy optimization based on corrosion resistance depends on a number of factors such as the application temperatures, the particular liquid metal, and the level and nature of impurities in the liquid and solid metals. The present paper reviews the various forms of corrosion by lithium, lead, and sodium and indicates how such corrosion reactions can influence the alloy development process.

  16. General Corrosion and Localized Corrosion of Waste Package Outer Barrier

    SciTech Connect

    K.G. Mon

    2004-10-01

    The waste package design for the License Application is a double-wall waste package underneath a protective drip shield (BSC 2004 [DIRS 168489]; BSC 2004 [DIRS 169480]). The purpose and scope of this model report is to document models for general and localized corrosion of the waste package outer barrier (WPOB) to be used in evaluating waste package performance. The WPOB is constructed of Alloy 22 (UNS N06022), a highly corrosion-resistant nickel-based alloy. The inner vessel of the waste package is constructed of Stainless Steel Type 316 (UNS S31600). Before it fails, the Alloy 22 WPOB protects the Stainless Steel Type 316 inner vessel from exposure to the external environment and any significant degradation. The Stainless Steel Type 316 inner vessel provides structural stability to the thinner Alloy 22 WPOB. Although the waste package inner vessel would also provide some performance for waste containment and potentially decrease the rate of radionuclide transport after WPOB breach before it fails, the potential performance of the inner vessel is far less than that of the more corrosion-resistant Alloy 22 WPOB. For this reason, the corrosion performance of the waste package inner vessel is conservatively ignored in this report and the total system performance assessment for the license application (TSPA-LA). Treatment of seismic and igneous events and their consequences on waste package outer barrier performance are not specifically discussed in this report, although the general and localized corrosion models developed in this report are suitable for use in these scenarios. The localized corrosion processes considered in this report are pitting corrosion and crevice corrosion. Stress corrosion cracking is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]).

  17. Corrosion Chemistry in Inhibited HDA.

    DTIC Science & Technology

    1980-11-30

    PF 5 Inhibisol 1,1, 1-Trichloroethane Methcol 97% ethanol + 3% methanol Nujol Liquid Paraffin Kel-F Chlorotrifluoroethylene Polymer FEP Fluorinated...directly proportional to the corrosion rate. It is simple to show that if the corrosion process is under activation control as opposed to diffusion...surface; such a film retards the dissolution process and the metal can then be regarded as passive. The E vs log i curve shown in Figure 3.5

  18. CORROSION INHIBITION

    DOEpatents

    Cartledge, G.H.

    1958-06-01

    The protection of ferrous metsls from the corrosive action of aqueous solutions is accomplished by the incorporation of small amounts of certain additive agents into the aqueous solutions. The method comprises providing a small concentration of technetium, in the form of pertechnetate ion, dissolved in the solution.

  19. Atmospheric corrosion of metals in industrial city environment

    PubMed Central

    Kusmierek, Elzbieta; Chrzescijanska, Ewa

    2015-01-01

    Atmospheric corrosion is a significant problem given destruction of various materials, especially metals. The corrosion investigation in the industrial city environment was carried out during one year exposure. Corrosion potential was determined using the potentiometric method. The highest effect of corrosion processes was observed during the winter season due to increased air pollution. Corrosion of samples pre-treated in tannic acid before the exposure was more difficult compared with the samples without pretreatment. The corrosion products determined with the SEM/EDS method prove that the most corrosive pollutants present in the industrial city air are SO2, CO2, chlorides and dust. PMID:26217736

  20. The dual role of microbes in corrosion.

    PubMed

    Kip, Nardy; van Veen, Johannes A

    2015-03-01

    Corrosion is the result of a series of chemical, physical and (micro) biological processes leading to the deterioration of materials such as steel and stone. It is a world-wide problem with great societal and economic consequences. Current corrosion control strategies based on chemically produced products are under increasing pressure of stringent environmental regulations. Furthermore, they are rather inefficient. Therefore, there is an urgent need for environmentally friendly and sustainable corrosion control strategies. The mechanisms of microbially influenced corrosion and microbially influenced corrosion inhibition are not completely understood, because they cannot be linked to a single biochemical reaction or specific microbial species or groups. Corrosion is influenced by the complex processes of different microorganisms performing different electrochemical reactions and secreting proteins and metabolites that can have secondary effects. Information on the identity and role of microbial communities that are related to corrosion and corrosion inhibition in different materials and in different environments is scarce. As some microorganisms are able to both cause and inhibit corrosion, we pay particular interest to their potential role as corrosion-controlling agents. We show interesting interfaces in which scientists from different disciplines such as microbiology, engineering and art conservation can collaborate to find solutions to the problems caused by corrosion.

  1. The dual role of microbes in corrosion

    PubMed Central

    Kip, Nardy; van Veen, Johannes A

    2015-01-01

    Corrosion is the result of a series of chemical, physical and (micro) biological processes leading to the deterioration of materials such as steel and stone. It is a world-wide problem with great societal and economic consequences. Current corrosion control strategies based on chemically produced products are under increasing pressure of stringent environmental regulations. Furthermore, they are rather inefficient. Therefore, there is an urgent need for environmentally friendly and sustainable corrosion control strategies. The mechanisms of microbially influenced corrosion and microbially influenced corrosion inhibition are not completely understood, because they cannot be linked to a single biochemical reaction or specific microbial species or groups. Corrosion is influenced by the complex processes of different microorganisms performing different electrochemical reactions and secreting proteins and metabolites that can have secondary effects. Information on the identity and role of microbial communities that are related to corrosion and corrosion inhibition in different materials and in different environments is scarce. As some microorganisms are able to both cause and inhibit corrosion, we pay particular interest to their potential role as corrosion-controlling agents. We show interesting interfaces in which scientists from different disciplines such as microbiology, engineering and art conservation can collaborate to find solutions to the problems caused by corrosion. PMID:25259571

  2. Corrosion and corrosion prevention in gas turbines

    NASA Technical Reports Server (NTRS)

    Mom, A. J. A.; Kolkman, H. J.

    1985-01-01

    The conditions governing the corrosion behavior in gas turbines are surveyed. Factors such as temperature, relative humidity, the presence of sulfur and nitrogen dioxide, and fuel quality are discussed. Electromechanical corrosion at relatively low temperature in compressors; oxidation; and hot corrosion (sulfidation) at high temperature in turbines are considered. Corrosion prevention by washing and rinsing, fueld additives, and corrosion resistant materials and coatings are reviewed.

  3. Optimisation of mass ranging for atom probe microanalysis and application to the corrosion processes in Zr alloys.

    PubMed

    Hudson, D; Smith, G D W; Gault, B

    2011-05-01

    Atom probe tomography uses time-of-flight mass spectrometry to identify the chemical nature of atoms from their mass-to-charge-state ratios. Within a mass spectrum, ranges are defined so as to attribute a chemical identity to each peak. The accuracy of atom probe microanalysis relies on the definition of these ranges. Here we propose and compare several automated ranging techniques, tested against simulated mass spectra. The performance of these metrics compare favourably with a trial of users asked to manually range a simplified simulated dataset. The optimised automated ranging procedure was then used to precisely evaluate the very low iron concentration (0.003-0.018 at%) in a zirconium alloy to reveal its behaviour in the matrix during corrosion; oxygen is injected into solution and has the effect of increasing the local iron concentration near the oxide-metal interface, which in turn affects the corrosion properties of the metal substrate.

  4. Chemical processes involved in the initiation of hot corrosion of B-1900 and NASA-TRW VIA

    NASA Technical Reports Server (NTRS)

    Fryburg, G. C.; Kohl, F. J.; Stearns, C. A.

    1979-01-01

    Sodium sulfate induced hot corrosion of B-1900 and NASA-TRW VIA at 900 C was studied with special emphasis on the chemical reactions occurring during and immediately after the induction period. Thermogravimetric tests were run for set periods of time after which the samples were washed with water and water soluable metal salts and/or residual sulfates were analyzed chemically. Element distributions within the oxide layer were obtained from electron microprobe X-ray micrographs. A third set of samples were subjected to surface analysis by X-ray photoelectron spectroscopy. Evolution of SO2 was monitored throughout many of the hot corrosion tests. Results are interpreted in terms of acid-base fluxing mechanisms.

  5. A Multifunctional Coating for Autonomous Corrosion Control

    NASA Technical Reports Server (NTRS)

    Calle, L. M.; Hintze, P. E.; Li, W.; Buhrow, J. W.; Jolley, S. T.

    2011-01-01

    This slide presentation reviews the effects of corrosion on various structures at the Kennedy Space Center, and the work to discover a corrosion control coating that will be autonomous and will indicate corrosion at an early point in the process. Kennedy Space Center has many environmental conditions that are corrosive: ocean salt spray, heat, humidity, sunlight and acidic exhaust from the Solid Rocket Boosters (SRBs). Presented is a chart which shows the corrosion rates of carbon steel at various locations. KSC has the highest corrosion rates with 42.0 mils/yr, leading the next highest Galeta Point Beach, in the Panama Canal Zone with 27 mils/yr corrosion. A chart shows the changes in corrosion rate with the distance from the ocean. The three types of corrosion protective coatings are described: barrier (passive), Barrier plus active corrosion inhibiting components, and smart. A smart coating will detect and respond actively to changes in its environment in a functional and predictable manner and is capable of adapting its properties dynamically. The smart coating uses microcapsules, particles or liquid drops coated in polymers, that can detect and control the corrosion caused by the environment. The mechanism for a pH sensitive microcapsule and the hydrophobic core microcapsule are demonstrated and the chemistry is reviewed. When corrosion begins, the microcapsule will release the contents of the core (indicator, inhibitor, and self healing agent) in close proximity to the corrosion. The response to a pH increase is demonstrated by a series of pictures that show the breakdown of the microcapsule and the contents release. An example of bolt corrosion is used, as an example of corrosion in places that are difficult to ascertain. A comparison of various coating systems is shown.

  6. Evaluation of electric arc furnace-processed steel slag for dermal corrosion, irritation, and sensitization from dermal contact.

    PubMed

    Suh, Mina; Troese, Matthew J; Hall, Debra A; Yasso, Blair; Yzenas, John J; Proctor, Debora M

    2014-12-01

    Electric arc furnace (EAF) steel slag is alkaline (pH of ~11-12) and contains metals, most notably chromium and nickel, and thus has potential to cause dermal irritation and sensitization at sufficient dose. Dermal contact with EAF slag occurs in many occupational and environmental settings because it is used widely in construction and other industrial sectors for various applications including asphaltic paving, road bases, construction fill, and as feed for cement kilns construction. However, no published study has characterized the potential for dermal effects associated with EAF slag. To assess dermal irritation, corrosion and sensitizing potential of EAF slag, in vitro and in vivo dermal toxicity assays were conducted based on the Organisation for Economic Co-operation and Development (OECD) guidelines. In vitro dermal corrosion and irritation testing (OECD 431 and 439) of EAF slag was conducted using the reconstructed human epidermal (RHE) tissue model. In vivo dermal toxicity and delayed contact sensitization testing (OECD 404 and 406) were conducted in rabbits and guinea pigs, respectively. EAF slag was not corrosive and not irritating in any tests. The results of the delayed contact dermal sensitization test indicate that EAF slag is not a dermal sensitizer. These findings are supported by the observation that metals in EAF slag occur as oxides of low solubility with leachates that are well below toxicity characteristic leaching procedure (TCLP) limits. Based on these results and in accordance to the OECD guidelines, EAF slag is not considered a dermal sensitizer, corrosive or irritant. Copyright © 2014 John Wiley & Sons, Ltd.

  7. Influence of the Carbo-Chromization Process on the Microstructural, Hardness, and Corrosion Properties of 316L Sintered Stainless Steel

    NASA Astrophysics Data System (ADS)

    Iorga, Sorin; Cojocaru, Mihai; Chivu, Adriana; Ciuca, Sorin; Burdusel, Mihail; Badica, Petre; Leuvrey, Cédric; Schmerber, Guy; Ulhaq-Bouillet, Corinne; Colis, Silviu

    2014-06-01

    We report on the changes on the microstructural, hardness, and corrosion properties induced by carbo-chromization of 316L stainless steel prepared by Spark Plasma Sintering technique. The thermo-chemical treatments have been performed using pack cementation. The carburizing and chromization were carried out between 1153 K (880 °C)/4 h to 1253 K (980 °C)/12 h and 1223 K (950 °C)/6 h to 1273 K (1000 °C)/12 h in a solid powder mixture of charcoal/BaCO3 and ferrochromium/alumina/NH4Cl, respectively. The obtained layers were investigated using X-ray and electron diffraction, optical and scanning electron microscopies, Vickers micro-hardness, and potentiodynamic measurements. The thickness of the carbo-chromized layer ranges between 300 and 500 μm. Besides the host γ-phase, the layers are mainly constituted of carbides (Fe7C3, Cr23C6, Cr7C3, and Fe3C) and traces of α'-martensite. The average hardness values decrease smoothly from 650 HV at the sample surface down to 200 HV at the center of the sample. The potentiodynamic tests revealed that the carbo-chromized samples have smaller corrosion resistance with respect to the untreated material. For strong chromization regimes, the corrosion rate is increased by a factor of four with respect to that of the untreated material, while the micro-hardness of the layer is three times larger. Such materials are suited to be used in environments where good corrosion resistance and wear properties are required.

  8. Corrosion-resistant coating development

    SciTech Connect

    Stinton, D.P.; Kupp, D.M.; Martin, R.L.

    1997-12-01

    SiC-based heat exchangers have been identified as the prime candidate material for use as heat exchangers in advanced combined cycle power plants. Unfortunately, hot corrosion of the SiC-based materials created by alkali metal salts present in the combustion gases dictates the need for corrosion-resistant coatings. The well-documented corrosion resistance of CS-50 combined with its low (and tailorable) coefficient of thermal expansion and low modulus makes CS-50 an ideal candidate for this application. Coatings produced by gelcasting and traditional particulate processing have been evaluated.

  9. Effects of Process Parameters on the Deposition Rate, Hardness, and Corrosion Resistance of Tungsten Carbide Coatings Deposited by Reactive Sputtering

    NASA Astrophysics Data System (ADS)

    Park, Yunkyu; Lim, Jongmin; Lee, Chongmu

    2005-05-01

    The reactive sputter deposition of tungsten carbide (WCx) films as an alternative to chromium electroplating was studied. The effects of rf power, pressure, sputtering gas composition, and substrate temperature on the deposition rate of the WCx coatings were investigated. The effects of rf power and sputtering gas composition on the hardness and corrosion resistance of the WCx coatings were also investigated. X-ray diffraction (XRD) and Auger electron spectroscopy (AES) analyses were performed to determine the structures and compositions of the films, respectively. The hardnesses of the films were measured using a nanoindenter. The microstructures of the films were observed by scanning electron microscopy. The corrosion resistances of the films were evaluated using a salt-spray test. The deposition rate of the films was proportional to rf power and inversely proportional to the CH4 content of the sputtering gas. The deposition rate increased linearly with increasing chamber pressure. The hardness of the WCx coatings increased as rf power increased. The highest hardness was obtained at a CH4 concentration of 10 vol.% in the sputtering gas. The hardness of the WCx film deposited under optimal conditions was much higher than that of the electroplated chromium film, although the corrosion resistance of the former was slightly lower than that of the latter.

  10. Virtual Instrumentation Corrosion Controller for Natural Gas Pipelines

    NASA Astrophysics Data System (ADS)

    Gopalakrishnan, J.; Agnihotri, G.; Deshpande, D. M.

    2012-12-01

    Corrosion is an electrochemical process. Corrosion in natural gas (methane) pipelines leads to leakages. Corrosion occurs when anode and cathode are connected through electrolyte. Rate of corrosion in metallic pipeline can be controlled by impressing current to it and thereby making it to act as cathode of corrosion cell. Technologically advanced and energy efficient corrosion controller is required to protect natural gas pipelines. Proposed virtual instrumentation (VI) based corrosion controller precisely controls the external corrosion in underground metallic pipelines, enhances its life and ensures safety. Designing and development of proportional-integral-differential (PID) corrosion controller using VI (LabVIEW) is carried out. When the designed controller is deployed at field, it maintains the pipe to soil potential (PSP) within safe operating limit and not entering into over/under protection zone. Horizontal deployment of this technique can be done to protect all metallic structure, oil pipelines, which need corrosion protection.

  11. Structural, mechanical and magnetic properties studies on high-energy Kr-ion irradiated Fe3O4 material (main corrosion layer of Fe-based alloys)

    NASA Astrophysics Data System (ADS)

    Sun, Jianrong; Wang, Zhiguang; Zhang, Hongpeng; Song, Peng; Chang, Hailong; Cui, Minghuan; Pang, Lilong; Zhu, Yabin; Li, Fashen

    2014-12-01

    The Fe-based (T91 and RAFM) alloys are considered as the promising candidate structural materials for DEMO and the first fusion power plant, and these two kinds of steels suffered more serious corrosion attack at 450 °C in liquid PbBi metal. So in order to further clarify the applicability of Fe-based structural materials in nuclear facilities, we should study not only the alloys itself but also its corrosion layers; and in order to simplify the discussion and clarify the irradiation effects of the different corrosion layer, we abstract the Fe3O4 (main corrosion layer of Fe-based alloys) to study the structural, micro-mechanical and magnetic properties under 2.03 GeV Kr-ion irradiation. The initial crystallographic structure of the Fe3O4 remains unaffected after irradiation at low damage levels, but as the Kr-ion fluence increases and the defects accumulate, the macroscopic magnetic properties (Ms, Hc, etc.) and micro-mechanical properties (nano-hardness and Young's modulus) are sensitive to high-energy Kr-ion irradiation and exhibit excruciating uniform changing regularities with varying fluences (firstly increases, then decreases). And these magnetism, hardening and softening phenomena can be interpreted very well by the effects related to the stress and defects (the production, accumulation and free) induced by high-energy ions irradiation.

  12. Underground corrosion control

    SciTech Connect

    Not Available

    1993-01-01

    Corrosion of underground metallic structures continues to be a crucial concern within society and the engineering community. Costs associated with corrosion losses are staggering. Indirect costs associated with environmental damage as well as loss of public confidence has in many cases out-stripped direct costs for facility repair and replacement. NACE Group Committee T-10, responsible for the study and advancement of technology necessary for engineering solutions for underground corrosion problems, is divided into five key unit committees as follows: cathodic protection; interference problems; electric power and communications; protective coating systems; and internal corrosion of pipelines. The papers presented in this publication reflect the most recent developments in field practice in all five areas. Cathodic protection criteria, protection of pipelines, tanks and pilings, test methods, transit systems investigations, power and communication cables, and compliance with regulations are addressed. Interference testing, refinery problems, methods of safely mitigating the effects of induced AC on pipelines, and experience with alternate engineering materials such as prestressed concrete cylinder pipe and ductile iron pipe are included. All 37 papers have been processed separately for inclusion on the data base.

  13. An experimental set-up to apply polarization modulation to infrared reflection absorption spectroscopy for improved in situ studies of atmospheric corrosion processes.

    PubMed

    Wiesinger, R; Schade, U; Kleber, Ch; Schreiner, M

    2014-06-01

    A new set-up for improved monitoring of atmospheric corrosion processes in situ and in real-time is presented. To characterize chemical structures of thin films on metal surfaces surface sensitive analytical techniques are required. One possible technique is Infrared Reflection Absorption Spectroscopy (IRRAS) which has become an established method to investigate surface corrosion films of thicknesses less than 200 nm. However, there are limitations related to the sensitivity of these measurements, in case of investigating ultrathin films or absorption bands of interest, surface species are superimposed by atmospheric background absorption, which changes during in situ measurements in ambient atmospheres. These difficulties of in situ surface reflection measurements can be eliminated by availing the polarization selectivity of adsorbed surface species. At grazing angles of incidence the absorption of p-polarized infrared radiation by thin surface films on metals is enhanced, while the absorption of s-polarized light by this film is nearly zero. This different behavior of the polarization properties leads to strong selection rules at the surface and can therefore be used to identify molecules adsorbed on metal surfaces. Polarization Modulation (PM) of the infrared (IR) light takes advantage of this disparity of polarization on sample surfaces and in combination with IRRAS yielding a very sensitive and surface-selective method for obtaining IR spectra of ultra-thin films on metal surfaces. An already existing in situ IRRAS/Quartz Crystal Microbalance weathering cell was combined with PM and evaluated according to its applicability to study in situ atmospheric corrosion processes. First real-time measurements on silver samples exposed to different atmospheres were performed showing the advantage of PM-IRRAS compared to conventional IRRAS for such investigations.

  14. An experimental set-up to apply polarization modulation to infrared reflection absorption spectroscopy for improved in situ studies of atmospheric corrosion processes

    SciTech Connect

    Wiesinger, R.; Schade, U.; Kleber, Ch.; Schreiner, M.

    2014-06-15

    A new set-up for improved monitoring of atmospheric corrosion processes in situ and in real-time is presented. To characterize chemical structures of thin films on metal surfaces surface sensitive analytical techniques are required. One possible technique is Infrared Reflection Absorption Spectroscopy (IRRAS) which has become an established method to investigate surface corrosion films of thicknesses less than 200 nm. However, there are limitations related to the sensitivity of these measurements, in case of investigating ultrathin films or absorption bands of interest, surface species are superimposed by atmospheric background absorption, which changes during in situ measurements in ambient atmospheres. These difficulties of in situ surface reflection measurements can be eliminated by availing the polarization selectivity of adsorbed surface species. At grazing angles of incidence the absorption of p-polarized infrared radiation by thin surface films on metals is enhanced, while the absorption of s-polarized light by this film is nearly zero. This different behavior of the polarization properties leads to strong selection rules at the surface and can therefore be used to identify molecules adsorbed on metal surfaces. Polarization Modulation (PM) of the infrared (IR) light takes advantage of this disparity of polarization on sample surfaces and in combination with IRRAS yielding a very sensitive and surface-selective method for obtaining IR spectra of ultra-thin films on metal surfaces. An already existing in situ IRRAS/Quartz Crystal Microbalance weathering cell was combined with PM and evaluated according to its applicability to study in situ atmospheric corrosion processes. First real-time measurements on silver samples exposed to different atmospheres were performed showing the advantage of PM-IRRAS compared to conventional IRRAS for such investigations.

  15. An experimental set-up to apply polarization modulation to infrared reflection absorption spectroscopy for improved in situ studies of atmospheric corrosion processes

    NASA Astrophysics Data System (ADS)

    Wiesinger, R.; Schade, U.; Kleber, Ch.; Schreiner, M.

    2014-06-01

    A new set-up for improved monitoring of atmospheric corrosion processes in situ and in real-time is presented. To characterize chemical structures of thin films on metal surfaces surface sensitive analytical techniques are required. One possible technique is Infrared Reflection Absorption Spectroscopy (IRRAS) which has become an established method to investigate surface corrosion films of thicknesses less than 200 nm. However, there are limitations related to the sensitivity of these measurements, in case of investigating ultrathin films or absorption bands of interest, surface species are superimposed by atmospheric background absorption, which changes during in situ measurements in ambient atmospheres. These difficulties of in situ surface reflection measurements can be eliminated by availing the polarization selectivity of adsorbed surface species. At grazing angles of incidence the absorption of p-polarized infrared radiation by thin surface films on metals is enhanced, while the absorption of s-polarized light by this film is nearly zero. This different behavior of the polarization properties leads to strong selection rules at the surface and can therefore be used to identify molecules adsorbed on metal surfaces. Polarization Modulation (PM) of the infrared (IR) light takes advantage of this disparity of polarization on sample surfaces and in combination with IRRAS yielding a very sensitive and surface-selective method for obtaining IR spectra of ultra-thin films on metal surfaces. An already existing in situ IRRAS/Quartz Crystal Microbalance weathering cell was combined with PM and evaluated according to its applicability to study in situ atmospheric corrosion processes. First real-time measurements on silver samples exposed to different atmospheres were performed showing the advantage of PM-IRRAS compared to conventional IRRAS for such investigations.

  16. Plastic deformation effect of the corrosion resistance in case of austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Haraszti, F.; Kovacs, T.

    2017-02-01

    The corrosion forms are different in case of the austenitic steel than in case of carbon steels. Corrosion is very dangerous process, because that corrosion form is the intergranular corrosion. The austenitic stainless steel shows high corrosion resistance level. It knows that plastic deformation and the heat treating decrease it’s resistance. The corrosion form in case of this steel is very special and the corrosion tests are difficult. We tested the selected steel about its corrosion behaviour after high rate deformation. We wanted to find a relationship between the corrosion resistance decreasing and the rate of the plastic deformation. We wanted to show this behaviour from mechanical and electrical changing.

  17. Shadow corrosion

    NASA Astrophysics Data System (ADS)

    Ramasubramanian, N.

    2004-07-01

    An electrochemical mechanism, based on energetically favored complimentary reduction and oxidation reactions, operating in conjunction with radiolysis is proposed for explaining the shadow corrosion phenomenon observed under BWR conditions. The electrochemical reaction on platinum and nickel alloys (Inconel and X-750) is the oxidation of H 2O 2 to produce a localized enhancement in the concentrations of HO 2 and O 2. Energy level of the conduction band of ZrO 2 matches well with that for the reduction of HO 2 and O 2 regenerating H 2O 2. This reduction of the powerful oxidants, stimulates electron emission in ZrO 2 which then is balanced by increased oxidation of zirconium to generate additional electrons and hence also anion vacancies. A coupling between Zircaloy and platinum or nickel alloy is provided by H + transport, the source for initiating shadow corrosion, to Zircaloy-2 (Zircaloy-2 negative relative to platinum or the nickel alloy) in the gap between the materials. An enhanced localized corrosion of Zircaloy-2 occurs, its incidence dependent upon the transport of HO 2, O 2, H + and H 2O 2 in the coolant in the gap.

  18. Corrosion resistant neutron absorbing coatings

    DOEpatents

    Choi, Jor-Shan [El Cerrito, CA; Farmer, Joseph C [Tracy, CA; Lee, Chuck K [Hayward, CA; Walker, Jeffrey [Gaithersburg, MD; Russell, Paige [Las Vegas, NV; Kirkwood, Jon [Saint Leonard, MD; Yang, Nancy [Lafayette, CA; Champagne, Victor [Oxford, PA

    2012-05-29

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  19. Corrosion resistant neutron absorbing coatings

    DOEpatents

    Choi, Jor-Shan; Farmer, Joseph C; Lee, Chuck K; Walker, Jeffrey; Russell, Paige; Kirkwood, Jon; Yang, Nancy; Champagne, Victor

    2013-11-12

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  20. Corrosion Control Anniston Army Depot

    DTIC Science & Technology

    2010-02-09

    parts. • Anodize, Chrome, and Black Oxide (et.al.) • Substrate Prep and CARC paint. Stowage • Climate controlled storage (limited). • Weather...resistant (rain, uv) stowage . • Right Material – Right Time In Process Actions Bldgs 129 and 114 • Installation of new cleaning technologies for small... Rack Dehydration Prep Area CARC Application Flash-Off Oven De-mask and Anti- Corrosion App. Planned Future Actions Survey • Perform a corrosion survey

  1. AMCOM Corrosion Program Overview

    DTIC Science & Technology

    2011-08-01

    and Control (CPC)/NDT Training – CPC Sustainment Technology • Corrosion Repair Kits; Dehumidification ; Corrosion Preventive Compounds; Protective...Program Dehumidification (DH) Project Aviation Technical Supply Humid & Corrosive Environment Stores $ 17M Unique High Value Parts $92K

  2. Corrosion potential analysis system

    NASA Astrophysics Data System (ADS)

    Kiefer, Karl F.

    1998-03-01

    Many cities in the northeastern U.S. transport electrical power from place to place via underground cables, which utilize voltages from 68 kv to 348 kv. These cables are placed in seamless steel pipe to protect the conductors. These buried pipe-type-cables (PTCs) are carefully designed and constantly pressurized with transformer oil to prevent any possible contamination. A protective coating placed on the outside diameter of the pipe during manufacture protects the steel pipe from the soil environment. Notwithstanding the protection mechanisms available, the pipes remain vulnerable to electrochemical corrosion processes. If undetected, corrosion can cause the pipes to leak transformer oil into the environment. These leaks can assume serious proportions due to the constant pressure on the inside of the pipe. A need exists for a detection system that can dynamically monitor the corrosive potential on the length of the pipe and dynamically adjust cathodic protection to counter local and global changes in the cathodic environment surrounding the pipes. The northeastern United States contains approximately 1000 miles of this pipe. This milage is critical to the transportation and distribution of power. So critical, that each of the pipe runs has a redundant double running parallel to it. Invocon, Inc. proposed and tested a technically unique and cost effective solution to detect critical corrosion potential and to communicate that information to a central data collection and analysis location. Invocon's solution utilizes the steel of the casing pipe as a communication medium. Each data gathering station on the pipe can act as a relay for information gathered elsewhere on the pipe. These stations must have 'smart' network configuration algorithms that constantly test various communication paths and determine the best and most power efficient route through which information should flow. Each network station also performs data acquisition and analysis tasks that ultimately

  3. Corrosion-Activated Micro-Containers for Environmentally Friendly Corrosion Protective Coatings

    NASA Technical Reports Server (NTRS)

    Li, Wenyan; Buhrow, J. W.; Zhang, X.; Johnsey, M. N.; Pearman, B. P.; Jolley, S. T.; Calle, L. M.

    2016-01-01

    This work concerns the development of environmentally friendly encapsulation technology, specifically designed to incorporate corrosion indicators, inhibitors, and self-healing agents into a coating, in such a way that the delivery of the indicators and inhibitors is triggered by the corrosion process, and the delivery of self-healing agents is triggered by mechanical damage to the coating. Encapsulation of the active corrosion control ingredients allows the incorporation of desired autonomous corrosion control functions such as: early corrosion detection, hidden corrosion detection, corrosion inhibition, and self-healing of mechanical damage into a coating. The technology offers the versatility needed to include one or several corrosion control functions into the same coating.The development of the encapsulation technology has progressed from the initial proof-of-concept work, in which a corrosion indicator was encapsulated into an oil-core (hydrophobic) microcapsule and shown to be delivered autonomously, under simulated corrosion conditions, to a sophisticated portfolio of micro carriers (organic, inorganic, and hybrid) that can be used to deliver a wide range of active corrosion ingredients at a rate that can be adjusted to offer immediate as well as long-term corrosion control. The micro carriers have been incorporated into different coating formulas to test and optimize the autonomous corrosion detection, inhibition, and self-healing functions of the coatings. This paper provides an overview of progress made to date and highlights recent technical developments, such as improved corrosion detection sensitivity, inhibitor test results in various types of coatings, and highly effective self-healing coatings based on green chemistry. The NASA Kennedy Space Centers Corrosion Technology Lab at the Kennedy Space Center in Florida, U.S.A. has been developing multifunctional smart coatings based on the microencapsulation of environmentally friendly corrosion

  4. Enhancing Corrosion and Wear Resistance of AA6061 by Friction Stir Processing with Fe78Si9B13 Glass Particles

    PubMed Central

    Guo, Lingyu; Liu, Yan; Shen, Kechang; Song, Chaoqun; Yang, Min; Kim, Kibuem; Wang, Weimin

    2015-01-01

    The AA6061-T6 aluminum alloy samples including annealed Fe78Si9B13 particles were prepared by friction stir processing (FSP) and investigated by various techniques. The Fe78Si9B13-reinforced particles are uniformly dispersed in the aluminum alloy matrix. The XRD results indicated that the lattice parameter of α-Al increases and the preferred orientation factors F of (200) plane of α-Al reduces after friction stir processing. The coefficient of thermal expansion (CTE) for FSP samples increases at first with the temperature but then decreases as the temperature further increased, which can be explained by the dissolving of Mg and Si from β phase and Fe78Si9B13 particles. The corrosion and wear resistance of FSP samples have been improved compared with that of base metal, which can be attributed to the reduction of grain size and the CTE mismatch between the base metal and reinforced particles by FSP, and the lubrication effect of Fe78Si9B13 particles also plays a role in improving wear resistance. In particular, the FSP sample with reinforced particles in amorphous state exhibited superior corrosion and wear resistance due to the unique metastable structure. PMID:28793492

  5. Enhancing Corrosion and Wear Resistance of AA6061 by Friction Stir Processing with Fe78Si₉B13 Glass Particles.

    PubMed

    Guo, Lingyu; Liu, Yan; Shen, Kechang; Song, Chaoqun; Yang, Min; Kim, Kibuem; Wang, Weimin

    2015-08-07

    The AA6061-T6 aluminum alloy samples including annealed Fe78Si₉B13 particles were prepared by friction stir processing (FSP) and investigated by various techniques. The Fe78Si₉B13-reinforced particles are uniformly dispersed in the aluminum alloy matrix. The XRD results indicated that the lattice parameter of α-Al increases and the preferred orientation factors F of (200) plane of α-Al reduces after friction stir processing. The coefficient of thermal expansion (CTE) for FSP samples increases at first with the temperature but then decreases as the temperature further increased, which can be explained by the dissolving of Mg and Si from β phase and Fe78Si₉B13 particles. The corrosion and wear resistance of FSP samples have been improved compared with that of base metal, which can be attributed to the reduction of grain size and the CTE mismatch between the base metal and reinforced particles by FSP, and the lubrication effect of Fe78Si₉B13 particles also plays a role in improving wear resistance. In particular, the FSP sample with reinforced particles in amorphous state exhibited superior corrosion and wear resistance due to the unique metastable structure.

  6. CeO2-Y2O3-ZrO2 Membrane with Enhanced Molten Salt Corrosion Resistance for Solid Oxide Membrane (SOM) Electrolysis Process

    NASA Astrophysics Data System (ADS)

    Zou, Xingli; Li, Xin; Shen, Bin; Lu, Xionggang; Xu, Qian; Zhou, Zhongfu; Ding, Weizhong

    2017-02-01

    Innovative CeO2-Y2O3-ZrO2 membrane has been successfully developed and used in the solid oxide membrane (SOM) electrolysis process for green metallic materials production. The x mol pct ceria/(8- x) mol pct yttria-costabilized zirconia ( xCe(8- x)YSZ, x = 0, 1, 4, or 7) membranes have been fabricated and investigated as the membrane-based inert anodes to control the SOM electroreduction process in molten salt. The characteristics of these fabricated xCe(8- x)YSZ membranes including their corrosion resistances in molten salt and their degradation mechanisms have been systematically investigated and compared. The results show that the addition of ceria in the YSZ-based membrane can inhibit the depletion of yttrium during the SOM electrolysis, which thus makes the ceria-reinforced YSZ-based membranes possess enhanced corrosion resistances to molten salt. The ceria/yttria-costabilized zirconia membranes can also provide reasonable oxygen ion conductivity during electrolysis. Further investigation shows that the newly modified 4Ce4YSZ ceramic membrane has the potential to be used as novel inert SOM anode for the facile and sustainable production of metals/alloys/composites materials such as Si, Ti5Si3, TiC, and Ti5Si3/TiC from their metal oxides precursors in molten CaCl2.

  7. The effects of thermomechanical processing and annealing on the microstructural evolution and stress corrosion cracking of alloy 690

    NASA Astrophysics Data System (ADS)

    Miller, Cody A.

    The effects of short-range order (SRO), long-range order (LRO), and plastic strain on the microstructure and stress corrosion cracking (SCC) susceptibility of Ni-Cr-Fe Alloy 690 have been investigated in detail. First, the presence of 1/3{422} and 1/2{311} diffuse intensities in B=[111] and B=[112] selected area diffraction patterns (SADPs), previously believed to indicate the presence of SRO, has been examined in Alloy 690, a Ni-Cr binary alloy, and a number of FCC materials in an effort to determine their source. It is shown that these intensities are not due to SRO, although their source remains somewhat unclear. However, an experiment was conducted that tracked the strong {111} reflections in a B=[112] SADP as the sample was tilted (19°) towards a B=[111] zone axis. Significantly, it was noted that the {111} intensities never fully disappear and that they fall in the 1/3{422} positions within the B=[111] SADP. This indicates that these diffuse intensities are related to reflections that lie in the first order Laue zone (FOLZ) when the zone is aligned along B=[111], although theoretical calculations indicate scattering from these planes into the zero order Laue zone used to form the SADP should not occur. Thus, while calculations are inconsistent with the behavior expected, the diffuse intensities observed in a number of high index zones are consistent with projections of higher order Laue zone reflections into the zero layer, suggesting that the theory is in need of reassessment. Second, the stability of the gamma'-Ni2Cr LRO phase present on the Ni-Cr phase diagram was examined in a Ni-55Cr binary alloy. The results indicate that the gamma'-Ni2Cr phase is indeed metastable, and that the two-phase gamma-Ni + alpha-Cr phase field extends all the way to room temperature. Likewise, the sluggish formation of the gamma'-Ni 2Cr phase appears to occur only over a narrow composition and temperature range. It is speculated that this important phase in more complex

  8. Chemical Industry Corrosion Management

    SciTech Connect

    2003-02-01

    Improved Corrosion Management Could Provide Significant Cost and Energy Savings for the Chemical Industry. In the chemical industry, corrosion is often responsible for significant shutdown and maintenance costs.

  9. Corrosion of austenitic alloys in aerated brines

    SciTech Connect

    Heidersbach, R.; Shi, A.; Sharp, S.

    1999-11-01

    This report discusses the results of corrosion exposures of three austenitic alloys--3l6L stainless steel, UNS N10276, and UNS N08367. Coupons of these alloys were suspended in a series of brines used for processing in the pharmaceutical industry. The effects of surface finish and welding processes on the corrosion behavior of these alloys were determined. The 316L coupons experienced corrosion in several environments, but the other alloys were unaffected during the one-month exposures of this investigation. Electropolishing the surfaces improved corrosion resistance.

  10. Corrosion degradation mechanisms in coiled tubing

    SciTech Connect

    Kane, R.D.; Cayard, M.S.

    1994-12-31

    This paper reviews the historical aspects related to the development of coiled tubing for oilfield drilling, logging, workover and production operations. It focuses on the metallurgical and process variables of coiled tubing and their interrelationship with aspects of the downhole service environment and the resultant corrosion performance. Special emphasis is placed on (1) operating conditions that can lead to excessive corrosion and/or cracking damage and corrosion fatigue and (2) metallurgical and processing parameters which can be controlled to maximize coiled tubing resistance to corrosion degradation.

  11. Conjoint corrosion and wear in titanium alloys.

    PubMed

    Khan, M A; Williams, R L; Williams, D F

    1999-04-01

    degradation when both corrosion and wear processes are occurring is lowest for Ti-13Nb-13Zr and highest for Ti-6Al-4V and the presence of proteins reduces the degradation of all three alloys.

  12. Corrosion of stainless steels in the riser during co-processing of bio-oils in a fluid catalytic cracking pilot plant

    DOE PAGES

    Brady, M. P.; Keiser, J. R.; Leonard, D. N.; ...

    2017-01-31

    Co-processing of bio-oils with conventional petroleum-based feedstocks is an attractive initial option to make use of renewable biomass as a fuel source while leveraging existing refinery infrastructures. But, bio-oils and their processing intermediates have high concentrations of organic oxygenates, which, among their other negative qualities, can result in increased corrosion issues. A range of stainless steel alloys (409, 410, 304L, 316L, 317L, and 201) was exposed at the base of the riser in a fluid catalytic cracking pilot plant while co-processing vacuum gas oil with pine-derived pyrolysis bio-oils that had been catalytically hydrodeoxygenated to ~ 2 to 28% oxygen. Wemore » studied the processing using a catalyst temperature of 704 °C, a reaction exit temperature of 520 °C, and total co-processing run times of 57–75 h. External oxide scaling 5–30 μm thick and internal attack 1–5 μm deep were observed in these short-duration exposures. The greatest extent of internal attack was observed for co-processing with the least stabilized bio-oil, and more so for types 409, 410, 304L, 316L, 317L stainless steel than for type 201. Finally, the internal attack involved porous Cr-rich oxide formation, associated with local Ni-metal enrichment and S-rich nanoparticles, primarily containing Cr or Mn. Implications for alloy selection and corrosion are discussed.« less

  13. WVNS Tank Farm Process Support: Experimental evaluation of an inert gas (nitrogen) to mitigate external corrosion of high-level waste storage tanks

    SciTech Connect

    Elmore, M.R.

    1996-02-01

    Corrosion of the carbon steel waste storage tanks at West Valley Nuclear Services continues to be of concern, especially as the planned duration of waste storage time increases and sludge washing operations are conducted. The external surfaces of Tanks 8D-1 and 8D-2 have been exposed for more than 10 years to water that has intruded into the tank vaults. Visual inspection of the external tank surfaces using a remote video camera has shown indications of heavy corrosion in localized areas on the tank walls. Tests on mild steel specimens under simulated tank vault conditions showed that corrosion is related to the availability of oxygen for the corrosion reactions; consequently, removing oxygen as one of the reactants should effectively eliminate corrosion. In terms of the waste tanks, excluding oxygen from the annular vault space, such as by continuous flushing with an inert gas, should substantially decrease corrosion of the external surfaces of the mild steel tanks (100% exclusion of oxygen is probably not practicable). Laboratory corrosion testing was conducted at Pacific Northwest National Laboratory to give a preliminary assessment of the ability of nitrogen-inerting to reduce steel corrosion. This report summarizes test results obtained after 18-month corrosion tests comparing {open_quotes}nitrogen-inerted{close_quotes} corrosion with {open_quotes}air-equilibrated{close_quotes} corrosion under simulated tank vault conditions.

  14. Effects of Sodium Thiosulfate and Sodium Sulfide on the Corrosion Behavior of Carbon Steel in an MDEA-Based CO2 Capture Process

    NASA Astrophysics Data System (ADS)

    Emori, W.; Jiang, S. L.; Duan, D. L.; Zheng, Y. G.

    2017-01-01

    The corrosion behavior of carbon steel has been tested in the presence of sodium thiosulfate and sodium sulfide in an MDEA-based CO2 capture system using electrochemical methods, weight loss measurements and surface analysis. The results of electrochemical measurements revealed that both thiosulfate and sulfide showed corrosion resistance properties to carbon steel corrosion. The corrosion resistance for the system with thiosulfate increased with concentration, while the system with sulfide yielded better corrosion resistance to carbon steel at lower concentrations as increase in sulfide concentration decreased the corrosion resistance. The corrosion inhibition behaviors for both systems at 0.05 M salt concentrations were confirmed by weight loss measurement, and the solution with sodium sulfide exhibited a better inhibition with time.

  15. Effects of Sodium Thiosulfate and Sodium Sulfide on the Corrosion Behavior of Carbon Steel in an MDEA-Based CO2 Capture Process

    NASA Astrophysics Data System (ADS)

    Emori, W.; Jiang, S. L.; Duan, D. L.; Zheng, Y. G.

    2016-12-01

    The corrosion behavior of carbon steel has been tested in the presence of sodium thiosulfate and sodium sulfide in an MDEA-based CO2 capture system using electrochemical methods, weight loss measurements and surface analysis. The results of electrochemical measurements revealed that both thiosulfate and sulfide showed corrosion resistance properties to carbon steel corrosion. The corrosion resistance for the system with thiosulfate increased with concentration, while the system with sulfide yielded better corrosion resistance to carbon steel at lower concentrations as increase in sulfide concentration decreased the corrosion resistance. The corrosion inhibition behaviors for both systems at 0.05 M salt concentrations were confirmed by weight loss measurement, and the solution with sodium sulfide exhibited a better inhibition with time.

  16. Metallurgical and Corrosion Characterization of POST Weld Heat Treated Duplex Stainless Steel (uns S31803) Joints by Friction Welding Process

    NASA Astrophysics Data System (ADS)

    Asif M., Mohammed; Shrikrishna, Kulkarni Anup; Sathiya, P.

    2016-02-01

    The present study focuses on the metallurgical and corrosion characterization of post weld heat treated duplex stainless steel joints. After friction welding, it was confirmed that there is an increase in ferrite content at weld interface due to dynamic recrystallization. This caused the weldments prone to pitting corrosion attack. Hence the post weld heat treatments were performed at three temperatures 1080∘C, 1150∘C and 1200∘C with 15min of aging time. This was followed by water and oil quenching. The volume fraction of ferrite to austenite ratio was balanced and highest pit nucleation resistance were achieved after PWHT at 1080∘C followed by water quench and at 1150∘C followed by oil quench. This had happened exactly at parameter set containing heating pressure (HP):40 heating time (HT):4 upsetting pressure (UP):80 upsetting time (UP):2 (experiment no. 5). Dual phase presence and absence of precipitates were conformed through TEM which follow Kurdjumov-Sachs relationship. PREN of ferrite was decreasing with increase in temperature and that of austenite increased. The equilibrium temperature for water quenching was around 1100∘C and that for oil quenching was around 1140∘C. The pit depths were found to be in the range of 100nm and width of 1.5-2μm.

  17. Stress corrosion cracking evaluation of precipitation-hardening stainless steel

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1970-01-01

    Accelerated test program results show which precipitation hardening stainless steels are resistant to stress corrosion cracking. In certain cases stress corrosion susceptibility was found to be associated with the process procedure.

  18. Natural analogues of nuclear waste glass corrosion.

    SciTech Connect

    Abrajano, T.A. Jr.; Ebert, W.L.; Luo, J.S.

    1999-01-06

    This report reviews and summarizes studies performed to characterize the products and processes involved in the corrosion of natural glasses. Studies are also reviewed and evaluated on how well the corrosion of natural glasses in natural environments serves as an analogue for the corrosion of high-level radioactive waste glasses in an engineered geologic disposal system. A wide range of natural and experimental corrosion studies has been performed on three major groups of natural glasses: tektite, obsidian, and basalt. Studies of the corrosion of natural glass attempt to characterize both the nature of alteration products and the reaction kinetics. Information available on natural glass was then compared to corresponding information on the corrosion of nuclear waste glasses, specifically to resolve two key questions: (1) whether one or more natural glasses behave similarly to nuclear waste glasses in laboratory tests, and (2) how these similarities can be used to support projections of the long-term corrosion of nuclear waste glasses. The corrosion behavior of basaltic glasses was most similar to that of nuclear waste glasses, but the corrosion of tektite and obsidian glasses involves certain processes that also occur during the corrosion of nuclear waste glasses. The reactions and processes that control basalt glass dissolution are similar to those that are important in nuclear waste glass dissolution. The key reaction of the overall corrosion mechanism is network hydrolysis, which eventually breaks down the glass network structure that remains after the initial ion-exchange and diffusion processes. This review also highlights some unresolved issues related to the application of an analogue approach to predicting long-term behavior of nuclear waste glass corrosion, such as discrepancies between experimental and field-based estimates of kinetic parameters for basaltic glasses.

  19. Microstructure and corrosion behavior of a Zr-Sn-Nb-Fe-Cu-O alloy fabricated by α+β quenching processing

    NASA Astrophysics Data System (ADS)

    Chen, Liangyu; Zhang, Lina; Chai, Linjiang; Yang, Wenlong; Wang, Liqiang; lu, Weijie

    2017-03-01

    In this work, the microstructure of a Zr-Sn-Nb-Fe-Cu-O alloy fabricated by α+β quenching processing (ABQ sample) was investigated by the combined utilization of scanning electron microscopy, electron backscatter diffraction and transmission electron microscopy. The results showed that the polygonal grains evenly distributed in ABQ sample and triangular grains distributed at triple junctions of polygonal grains with densely second phase particles (SPPs). The textures of <0002> directions tilted approximately 25° from normal direction and the rolling direction spreading along the < 11\\bar{2}0> {-}< 10\\bar{1}0> were found in the sample, which was also detected in the regularly cold rolled and annealed sample. The occurrence of corrosion kinetics transition of ABQ sample was sight earlier than that of RAX sample. Due to a higher solid solubility of β-Zr, SPPs re-dissolved into β-Zr during α+β annealing and precipitated out afterward in those areas. Finally, discrepant corrosion rate of metal matrix and SPPs led to the formation of protrusions of matrix, which could concentrate stress and generate cracks in the oxide.

  20. Novel biodegradable calcium phosphate/polymer composite coating with adjustable mechanical properties formed by hydrothermal process for corrosion protection of magnesium substrate.

    PubMed

    Kaabi Falahieh Asl, Sara; Nemeth, Sandor; Tan, Ming Jen

    2016-11-01

    Ceramic type coatings on metallic implants, such as calcium phosphate (Ca-P), are generally stiff and brittle, potentially leading to the early failure of the bone-implant interface. To reduce material brittleness, polyacrylic acid and carboxymethyl cellulose were used in this study to deposit two types of novel Ca-P/polymer composite coatings on AZ31 magnesium alloy using a one-step hydrothermal process. X-ray diffraction and scanning electron microscopy showed that the deposited Ca-P crystal phase and morphology could be controlled by the type and concentration of polymer used. Incorporation of polymer in the Ca-P coatings reduced the coating elastic modulus bringing it close to that of magnesium and that of human bone. Nanoindentation test results revealed significantly decreased cracking tendency with the incorporation of polymer in the Ca-P coating. Apart from mechanical improvements, the protective composite layers had also enhanced the corrosion resistance of the substrate by a factor of 1000 which is sufficient for implant application. Cell proliferation studies indicated that the composite coatings induced better cell attachment compared with the purely inorganic Ca-P coating, confirming that the obtained composite materials could be promising candidates for surface protection of magnesium for implant application with the multiple functions of corrosion protection, interfacial stress reduction, and cell attachment/cell growth promotion. © 2015 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 104B: 1643-1657, 2016.

  1. Structural evolution, thermomechanical recrystallization and electrochemical corrosion properties of Ni-Cu-Mg amorphous coating on mild steel fabricated by dual-anode electrolytic processing

    NASA Astrophysics Data System (ADS)

    Abdulwahab, M.; Fayomi, O. S. I.; Popoola, A. P. I.

    2016-07-01

    The electrolytic Ni-Cu based alloy coating with admixed interfacial blend of Mg have been successfully prepared on mild steel substrate by dual anode electroplating processes over a range of applied current density and dwell time. The electrocodeposition of Ni-Cu-Mg coating was investigated in the presence of other bath additives. The influence of deposition current on surface morphology, adhesion behavior, preferred crystal orientation, surface topography and electrochemical activity of Ni-Cu-Mg alloy coating on mild steel were systematically examined. The thermal stability of the developed composite materials was examined via isothermal treatment. Scanning electron microscope equipped with EDS, X-ray diffraction, Atomic force microscope, micro-hardness tester and 3 μmetrohm Potentiostat/galvanostat were used to compare untreated and isothermally treated electrocodeposited composite. The induced activity of the Ni-Cu-Mg alloy changed the surface modification and results to crystal precipitation within the structural interface by the formation of Cu, Ni2Mg3 phase. The obtained results showed that the introduction of Mg particles in the plating bath generally modified the surface and brings an increase in the hardness and corrosion resistance of Ni-Cu-Mg layers fabricated. Equally, isothermally treated composites demonstrated an improved properties indicating 45% increase in the micro-hardness and 79.6% corrosion resistance which further showed that the developed composite is thermally stable.

  2. In Vitro Corrosion and Cytocompatibility of ZK60 Magnesium Alloy Coated with Hydroxyapatite by a Simple Chemical Conversion Process for Orthopedic Applications

    PubMed Central

    Wang, Bing; Huang, Ping; Ou, Caiwen; Li, Kaikai; Yan, Biao; Lu, Wei

    2013-01-01

    Magnesium and its alloys—a new class of degradable metallic biomaterials—are being increasingly investigated as a promising alternative for medical implant and device applications due to their advantageous mechanical and biological properties. However, the high corrosion rate in physiological environments prevents the clinical application of Mg-based materials. Therefore, the objective of this study was to develop a hydroxyapatite (HA) coating on ZK60 magnesium alloy substrates to mediate the rapid degradation of Mg while improving its cytocompatibility for orthopedic applications. A simple chemical conversion process was applied to prepare HA coating on ZK60 magnesium alloy. Surface morphology, elemental compositions, and crystal structures were characterized using scanning electron microscopy, energy dispersive spectroscopy, and X-ray diffraction, respectively. The corrosion properties of samples were investigated by immersion test and electrochemical test. Murine fibroblast L-929 cells were harvested and cultured with coated and non-coated ZK60 samples to determine cytocompatibility. The degradation results suggested that the HA coatings decreased the degradation of ZK60 alloy. No significant deterioration in compression strength was observed for all the uncoated and coated samples after 2 and 4 weeks’ immersion in simulated body fluid (SBF). Cytotoxicity test indicated that the coatings, especially HA coating, improved cytocompatibility of ZK60 alloy for L929 cells. PMID:24300096

  3. Tungsten - Tungsten Trioxide Electrodes for the Long-term Monitoring of Corrosion Processes in Highly Alkaline Media and Concrete-based Materials.

    PubMed

    Kolar, Mitja; Doliška, Aleš; Svegl, Franc; Kalcher, Kurt

    2010-12-01

    The determination of pH in highly alkaline solutions and concrete materials is extremely important for monitoring or predicting the corrosion processes of reinforced concrete structures and to follow the hydration process of Portland cement, fly-ash, micro silica and other materials used in concrete manufacturing. The corrosion of reinforced concrete structures and the hydration of pozzolanic materials are long-term processes, which means, that appropriate durable, and resilient pH electrodes are needed, for direct implantation regarding solid concrete bodies. The purpose of this work was to characterise the potentiometric and surface properties of tungsten electrodes after exposure to extreme alkaline solutions. The tungsten wire surface was activated at 800 °C for 30 min within an oxygen flow. The formation of homogenous and compact multiple layers of WO3 crystals was observed using X-ray diffraction and scanning electron microscopy. X-ray diffraction of those tungsten electrodes exposed to saturated calcium hydroxide solution or the pore-water of cement-based materials during 10 months, indicated partly dissolved WO3. Two new compounds appeared on the electrodes surfaces; pure tungsten and CaWO4. The presence of tungsten was affecting any potentiometric response in acidic pH region (2-5) but in pH 5-12 region the response still remained linear with a slope of 42 ± 2 mV/pH unit. The W/WO3 electrode was suitable for the long-term monitoring of corrosion processes in concrete-based materials according to the pH changes as it has stable and repeatable responses to alkaline solutions (pH > 12). All the tested interferring ions had no significant influence on electrode potential. The W/WO3 electrode is simple, robust, inexpensive, and temperature resistant and can be applied in potentiometric titrations as well as in batch and flow-injection analysis. The prepared electrode is a highly promising pH sensor for the monitoring of pH changes in highly alkaline capillary

  4. Corrosive wear principles

    SciTech Connect

    Schumacher, W.J.

    1993-12-31

    The dual effects of corrosion and wear operate together in such industries as paper and pulp, coal handling, mining, and sugar beet extraction. There is a synergistic effect that causes far greater wastage to carbon steels, alloy steels, and even much more abrasion resistant cast irons. Several laboratory and in situ studies have been conducted to better understand the contributions of corrosion and wear to the wastage process. The environmental conditions are usually set by the process. However, there are a few instances where inhibitors as sodium nitrite, sodium chromate, and sodium metasilicate have been successfully used to reduce metal wastage of carbon steels. Hardness has been found to be an unreliable guide to performance under wet sliding conditions. Heat treated alloy steels and cast irons are inferior to stainless steels. Even distilled water is too severe a corrodent for steels. While the austenitic stainlesses perform the best, cold rolling to increase hardness does not further improve their performance. The surface roughness of stainless steels gets smoother during corrosive wear testing while it gets rougher for the alloy steels. This observation substantiated the reputation of improved slideability for stainless alloys over alloy steels.

  5. Corrosion of stainless steel during acetate production

    SciTech Connect

    Qi, J.S.; Lester, G.C.

    1996-07-01

    Corrosion of types 304, 304L, 316, and 316L stainless steel (SS) during the esterification of acetic acid and alcohol or glycol ether was investigated. The catalyst for this reaction, sulfuric acid or para-toluene sulfonic acid (PTSA), was shown to cause more corrosion on reactor equipment than CH{sub 3}COOH under the process conditions commonly practiced in industry. The corrosive action of the catalyst occurred only in the presence of water. Thus, for the batch processes, corrosion occurred mostly during the initial stage of esterification, where water produced by the reaction created an aqueous environment. After water was distilled off, the corrosion rate declined to a negligible value. The corrosion inhibitor copper sulfate, often used in industrial acetate processes, was found to work well for a low-temperature process (< 95 C) such as in production of butyl acetate, but it accelerated corrosion in the glycol ether acetate processes where temperatures were > 108 C. Process conditions that imparted low corrosion rates were determined.

  6. Role(s) of pretreatment, inhibitors, and other process steps that effect surface composition on the under-paint corrosion of an aluminum-copper-magnesium alloy 2024-T3

    NASA Astrophysics Data System (ADS)

    Little, Daryl A.

    2006-12-01

    Under-paint corrosion is a surface corrosion that grows under a coating. The composition of an aluminum alloy, particularly Cu and Fe content, has a direct and dominant effect on the growth rate of filiform corrosion (FFC) and scribe-creep. The Cu and Fe content leads to formation of galvanic cells between intermetallic compounds (IMCs) or replated Cu and the aluminum-rich matrix. However, there is no model which describes scribe-creep behavior and can be used to predict the effect of material and surface pretreatment parameters such as inhibitors, chemical surface pretreatment, and alloy microstructure. Surface pretreatments and aging which control the amount of surface copper and alter IMC distributions decrease the growth rate of scribe-creep. Scribe-creep was observed to be enhanced by temperature, regardless of surface pretreatment, as well as by artificial aging and surface pretreatments. Scribe-creep was accelerated by pretreatments that increased surface copper or left a high capacity for Cu-replating such as Cu-containing IMCs. Pretreatment was rationalized to decrease the cathodic oxygen reduction reaction (ORR) rate, which supports anodic undercutting at the head of the corrosion front. In this galvanic corrosion mechanism, the scribe-creep rate will be proportional to the rate of the anodic dissolution at the head. This, in turn, is proportional to the galvanic corrosion rate. Both charge transfer controlled and mass transport controlled cathodic reaction rates occurred at the fastest rates at the scratch and tail. The charge transfer controlled cathodic reaction rate was directly proportional to the surface coverage of Cu (thetaCu) while the mass transport limited rate was a complex nonlinear function of thetaCu . Based on enhanced understanding a galvanic couple model that describes scribe-creep rates in terms of the relevant processes at the tail and head as well as ohmic voltage between the head and tail was developed in order to explain scribe

  7. Mechanism of hot corrosion of IN-738

    NASA Technical Reports Server (NTRS)

    Meier, G. H.

    1982-01-01

    The Na2SO4 - induced hot corrosion of IN-738 in the temperature range 900 C to 1000 C is characterized by an initiation stage during which the corrosion rate is slow followed by a propagation stage during which the corrosion rate is markedly accelerated. In the second stage, corrosion is accelerated due essentially to a sulfidation/oxidation mechanism; in the third stage, the rate becomes catastrophic due to acid fluxing induced by an accumulation of refractory metal oxides (particularly MoO3) in the Na2SO4. The sequential stages in the corrosion process are described and a mechanism proposed. The influence of alloy microstructure on the corrosion mechanism is also discussed.

  8. Computational study of some triazole derivatives (un- and protonated forms) and their copper complexes in corrosion inhibition process

    NASA Astrophysics Data System (ADS)

    El Ibrahimi, Brahim; Soumoue, Aziza; Jmiai, Aziz; Bourzi, Hassan; Oukhrib, Rachid; El Mouaden, Khadija; El Issami, Souad; Bazzi, Lahcen

    2016-12-01

    Three triazoles compounds used as corrosion inhibitors for copper in acidic medium, namely: 1,2,4 triazole (TR), 3-amino 1,2,4 triazole (3 ATR) and 3,5-diamino 1,2,4 triazole (3,5 DATR) have been studied theoretically in aim to investigate the correlation between its molecular reactivity indicators and the corresponding inhibition efficiency. All quantum chemical calculations at the B3LYP/6-31+G(d,p) method were performed with and without solvent effect. In the present paper, not only the neutral inhibitors has been studied, but also the first and the second protonation forms. A good correlation between theoretical and experimental data has been obtained both in gas and aqueous phases, notably for unprotonated inhibitors. Also, the interaction energy between inhibitors and copper has been calculated.

  9. Corrosive Wear in Wet Ore Grinding Systems

    NASA Astrophysics Data System (ADS)

    Jones, Denny A.

    1985-06-01

    Wear processes in ball and rod mills have recently received increased attention in order to increase efficiency and conserve grinding media. Direct removal of metal from the grinding media surface by abrasive wear occurs in both dry and wet grinding. Additional corrosive wear is apparent during wet grinding, in which less resistant corrosion product films are abraded away. Inhibitors and higher pH solutions, in which corrosion product films are more tenacious, improve wear resistance during wet grinding. Softer surfaces are less resistant to corrosive wear, suggesting that film formation and subsequent film abrasion on newly furrowed surfaces must be a factor.

  10. The Corrosion and Corrosion Fatigue Behavior of Nickel Based Alloy Weld Overlay and Coextruded Claddings

    NASA Astrophysics Data System (ADS)

    Stockdale, Andrew

    The use of low NOx boilers in coal fired power plants has resulted in sulfidizing corrosive conditions within the boilers and a reduction in the service lifetime of the waterwall tubes. As a solution to this problem, Ni-based weld overlays are used to provide the necessary corrosion resistance however; they are susceptible to corrosion fatigue. There are several metallurgical factors which give rise to corrosion fatigue that are associated with the localized melting and solidification of the weld overlay process. Coextruded coatings offer the potential for improved corrosion fatigue resistance since coextrusion is a solid state coating process. The corrosion and corrosion fatigue behavior of alloy 622 weld overlays and coextruded claddings was investigated using a Gleeble thermo-mechanical simulator retrofitted with a retort. The experiments were conducted at a constant temperature of 600°C using a simulated combustion gas of N2-10%CO-5%CO2-0.12%H 2S. An alternating stress profile was used with a minimum tensile stress of 0 MPa and a maximum tensile stress of 300 MPa (ten minute fatigue cycles). The results have demonstrated that the Gleeble can be used to successfully simulate the known corrosion fatigue cracking mechanism of Ni-based weld overlays in service. Multilayer corrosion scales developed on each of the claddings that consisted of inner and outer corrosion layers. The scales formed by the outward diffusion of cations and the inward diffusion of sulfur and oxygen anions. The corrosion fatigue behavior was influenced by the surface finish and the crack interactions. The initiation of a large number of corrosion fatigue cracks was not necessarily detrimental to the corrosion fatigue resistance. Finally, the as-received coextruded cladding exhibited the best corrosion fatigue resistance.

  11. Reline 33 year old kettle for more corrosive process at about 1/3 cost of new unit: lightweight foamed glass block protects corroded cast iron cover

    SciTech Connect

    Not Available

    1982-06-01

    This article presents a solution to a chemical plant's need for a lining material to reline a 33 year old kettle that would be resistant to attack by aqueous bromine and hydrochloric, nitrous, and bromic acid. The solution was to use an elastomeric polyisobutylene sheeting as a primary lining for the kettle. The problem was also solved by using a light weight foamed glass block which protected the corroded cast iron dome cover for the kettle. Installation of the two-step lining for the kettle and cover by Chemsteel Construction Company of New Kensington, PA was completed in 5 weeks. The cost was about 1/3 as much as fabricating, installing, and lining a new steel 5000 gal vessel. The kettle has been in service about 12 months and the acid brick/polyisobutylene membrance liner shows no signs of damage from the highly corrosive chemicals and elevated temperatures required for the process change.

  12. Factors affecting the corrosivity of pulping liquors

    NASA Astrophysics Data System (ADS)

    Hazlewood, Patrick Evan

    Increased equipment failures and the resultant increase in unplanned downtime as the result of process optimization programs continue to plague pulp mills. The failures are a result of a lack of understanding of corrosion in the different pulping liquors, specifically the parameters responsible for its adjustment such as the role and identification of inorganic and organic species. The current work investigates the role of inorganic species, namely sodium hydroxide and sodium sulfide, on liquor corrosivity at a range of process conditions beyond those currently experienced in literature. The role of sulfur species, in the activation of corrosion and the ability of hydroxide to passivate carbon steel A516-Gr70, is evaluated with gravimetric and electrochemical methods. The impact of wood chip weathering on process corrosion was also evaluated. Results were used to identify black liquor components, depending on the wood species, which play a significant role in the activation and inhibition of corrosion for carbon steel A516-Gr70 process equipment. Further, the effect of black liquor oxidation on liquor corrosivity was evaluated. Corrosion and stress corrosion cracking performance of selected materials provided information on classes of materials that may be reliably used in aggressive pulping environments.

  13. Hydrogen embrittlement of a Fe-Cr-Ni alloy: Analysis of the physical and chemical processes in the early stage of stress corrosion cracking initiation

    NASA Astrophysics Data System (ADS)

    Simonetti, S.; Lanz, C.; Brizuela, G.

    2013-01-01

    The interaction of two-hydrogen atoms in a zone of γ-Fe55Cr25Ni20 alloy having a vacancy (V) was studied by the atom superposition and electron delocalization molecular orbital (ASED-MO) method. The impurities are located aligned both along [1-10] direction and with the vacancy, in the (111) plane. This behavior can be related with a lineal hydrogen-vacancy clusterization, as a precursor to crack initiation. The electronic structure of the Fe, Cr and Ni atoms near the vacancy, changes after hydrogen's location. The interactions mainly involve Fe 4px and Cr 4py atomic orbitals. The 3d, 3d and 3dxz metallic orbitals also have participation in the hydrogen-alloy interactions. An electron transfer to the H atoms from the Fe, Cr and Ni nearest neighbor atoms contributes to form the new H-metal bonds. The metal-metal bonds weakened as the new H-Fe, H-Cr, and H-Ni pairs were formed. The Cr atoms have an important role in the embrittlent process; the strengths of the Cr-Fe, Cr-Cr and Cr-Ni bonds are the most affected while the H-Cr interaction has the highest overlap population. Same H-H interaction is observed and could be associated with the precursor of hydrogen bubble but it is far away to a typical H2 chemical bond. All the cited physical and chemical processes play a key role in subsequent localized corrosion nucleation such as the initiation of stress corrosion cracking.

  14. Predicting concrete corrosion of sewers using artificial neural network.

    PubMed

    Jiang, Guangming; Keller, Jurg; Bond, Philip L; Yuan, Zhiguo

    2016-04-01

    Corrosion is often a major failure mechanism for concrete sewers and under such circumstances the sewer service life is largely determined by the progression of microbially induced concrete corrosion. The modelling of sewer processes has become possible due to the improved understanding of in-sewer transformation. Recent systematic studies about the correlation between the corrosion processes and sewer environment factors should be utilized to improve the prediction capability of service life by sewer models. This paper presents an artificial neural network (ANN)-based approach for modelling the concrete corrosion processes in sewers. The approach included predicting the time for the corrosion to initiate and then predicting the corrosion rate after the initiation period. The ANN model was trained and validated with long-term (4.5 years) corrosion data obtained in laboratory corrosion chambers, and further verified with field measurements in real sewers across Australia. The trained model estimated the corrosion initiation time and corrosion rates very close to those measured in Australian sewers. The ANN model performed better than a multiple regression model also developed on the same dataset. Additionally, the ANN model can serve as a prediction framework for sewer service life, which can be progressively improved and expanded by including corrosion rates measured in different sewer conditions. Furthermore, the proposed methodology holds promise to facilitate the construction of analytical models associated with corrosion processes of concrete sewers.

  15. Modelling aqueous corrosion of nuclear waste phosphate glass

    NASA Astrophysics Data System (ADS)

    Poluektov, Pavel P.; Schmidt, Olga V.; Kascheev, Vladimir A.; Ojovan, Michael I.

    2017-02-01

    A model is presented on nuclear sodium alumina phosphate (NAP) glass aqueous corrosion accounting for dissolution of radioactive glass and formation of corrosion products surface layer on the glass contacting ground water of a disposal environment. Modelling is used to process available experimental data demonstrating the generic inhibiting role of corrosion products on the NAP glass surface.

  16. Aqueous alteration in CR chondrites: Meteorite parent body processes as analogue for long-term corrosion processes relevant for nuclear waste disposal

    NASA Astrophysics Data System (ADS)

    Morlok, Andreas; Libourel, Guy

    2013-02-01

    Aqueous alteration of carbonaceous chondrites is one of the fundamental processes on accreting planetesimals that changes pristine materials from the formation of the Solar System. The study of mineralogical, petrological and chemical changes resulting from this alteration provides insight into the physical and chemical setting of forming planetesimals. CR chondrites provide samples for all stages of aqueous alteration, from type 3 to 1 (entirely hydrated), and are thus suited to study the alteration of pristine materials in a coherent sequence. Vitrification is a common way to store and stabilize fission products and minor actinides resulting from the reprocessing of nuclear spent fuel in a nuclear boro-silica glass in steel containers. The waste material has to be stored safely for a period of at least 105-106 years in a clay-rich geological repository. Laboratory experiments being too short to follow the long-term evolution of these materials, we analyzed the mineralogical, petrological and chemical changes in a series of CR chondrites (Renazzo CR2, Al Rais CR2, and GRO 95577 CR1) to serve as analogues. Rims of secondary materials around metal grains in contact to the fine-grained matrix serve as analogue to the interface between steel containment and the surrounding clay-rich geological layer, while chondrule glassy mesostasis is used as a proxy of the nuclear glass. With increasing degree of aqueous alteration in the sequence, Renazzo → Al Rais → GRO 95577, the size of the rims increase. Fe-rich alteration rims are ˜10 μm in thickness around metal grains in the fine-grained matrix in Renazzo. In Al Rais, multi-layered structures of interchanging Fe, S and P/Ca-rich layers appear, with a thickness of up to ˜30 μm. In the highly altered GRO 95577, extensive inner and external rims of secondary phases reach up to ˜200 μm into the surrounding matrix. In chondrules, metal in contact with the altered mesostasis shows similar trends, but with thinner

  17. High temperature electrochemical corrosion rate probes

    SciTech Connect

    Bullard, Sophie J.; Covino, Bernard S., Jr.; Holcomb, Gordon R.; Ziomek-Moroz, M.

    2005-09-01

    Corrosion occurs in the high temperature sections of energy production plants due to a number of factors: ash deposition, coal composition, thermal gradients, and low NOx conditions, among others. Electrochemical corrosion rate (ECR) probes have been shown to operate in high temperature gaseous environments that are similar to those found in fossil fuel combustors. ECR probes are rarely used in energy production plants at the present time, but if they were more fully understood, corrosion could become a process variable at the control of plant operators. Research is being conducted to understand the nature of these probes. Factors being considered are values selected for the Stern-Geary constant, the effect of internal corrosion, and the presence of conductive corrosion scales and ash deposits. The nature of ECR probes will be explored in a number of different atmospheres and with different electrolytes (ash and corrosion product). Corrosion rates measured using an electrochemical multi-technique capabilities instrument will be compared to those measured using the linear polarization resistance (LPR) technique. In future experiments, electrochemical corrosion rates will be compared to penetration corrosion rates determined using optical profilometry measurements.

  18. Feasibility Study of Low Force Robotic Friction Stir Process and its Effect On Cavitation Erosion and Electrochemical Corrosion for Ni Al Bronze Alloys

    NASA Astrophysics Data System (ADS)

    Ahmad, Azman; Li, Huijun; Pan, Zengxi; Cuiuri, Dominic; van Duin, Stephen; Larkin, Nathan; Polden, Joseph; Lane, Nathan

    2014-12-01

    Robotic friction stir processing (FSP) has not been widely researched to date. This is perhaps due to the limited force capabilities of industrial robots in comparison with dedicated commercial FSP equipment. When operating a FSP machine, the force used to plunge the tools may range from 5000 to 8000 N which is currently beyond the capability of most robots. However, the capacity of robotic manipulators is increasing, so low force friction stir processing is becoming feasible. The ability of the robot arm to apply a controlled force that is normal to a 3-dimensional surface without the need to reorient the workpiece makes it a very useful tool for FSP of complex components. In this analysis, a robot arm with a capacity of 2500 N is used to improve the surface properties of nickel aluminum bronze (NAB) using low force FSP. Multiple passes were applied to the surface of the test sample for a more consistent spread of the stir zone. The sample was then microhardness tested and demonstrated a 62 pct increase in surface hardness. Cavitation erosion testing of the original and processed surfaces was also performed as per ASTM G-32. The erosion rate of the processed NAB sample was 44 pct of the rate experienced by the original cast NAB sample. Finally, the corrosion potentials of FSP NAB were measured at 45 mV less anodic than the unprocessed material, indicating that the processed material is more noble relative to the cast NAB sample.

  19. Wear and Corrosion Behaviors of FeCrBSiNbW Amorphous/Nanocrystalline Coating Prepared by Arc Spraying Process

    NASA Astrophysics Data System (ADS)

    Cheng, J. B.; Wang, Z. H.; Xu, B. S.

    2012-09-01

    FeCrBSiNbW coatings were synthesized using robotically manipulating twin wires arc spraying system. The microstructure and mechanical properties of the coating were characterized. The coating has a laminated structure, and its porosity is 2.8%. The microstructure of the coating consists of amorphous and α-(Fe,Cr) nanocrystalline. The nanocrystalline grains with a scale of 20-75 nm are homogenously dispersed in amorphous matrix. The results show that FeCrBSiNbW coating has excellent wear and corrosion resistance. The wear resistance of the coating is about 4.6 times higher than that of 3Cr13 coating under the same testing condition. In 3.5% NaCl aqueous solution, the amorphous/nanocrystalline coating presents lower I corr values in polarization curves and higher fitted R t values in EIS plots than that of the 0Cr18Ni9 coating (chemical composition by EDAX analysis: C1.07-O12.38-Si0.49-Cr15.18-Mn0.89-Ni7.09-Fe62.24 at.%).

  20. Vibrational Spectroscopy in Studies of Atmospheric Corrosion

    PubMed Central

    Hosseinpour, Saman; Johnson, Magnus

    2017-01-01

    Vibrational spectroscopy has been successfully used for decades in studies of the atmospheric corrosion processes, mainly to identify the nature of corrosion products but also to quantify their amounts. In this review article, a summary of the main achievements is presented with focus on how the techniques infrared spectroscopy, Raman spectroscopy, and vibrational sum frequency spectroscopy can be used in the field. Several different studies have been discussed where these instruments have been used to assess both the nature of corrosion products as well as the properties of corrosion inhibitors. Some of these techniques offer the valuable possibility to perform in-situ measurements in real time on ongoing corrosion processes, which allows the kinetics of formation of corrosion products to be studied, and also minimizes the risk of changing the surface properties which may occur during ex-situ experiments. Since corrosion processes often occur heterogeneously over a surface, it is of great importance to obtain a deeper knowledge about atmospheric corrosion phenomena on the nano scale, and this review also discusses novel vibrational microscopy techniques allowing spectra to be acquired with a spatial resolution of 20 nm. PMID:28772781

  1. Internal Corrosion and Deposition Control

    EPA Science Inventory

    This chapter reviews the current knowledge of the science of corrosion control and control of scaling in drinking water systems. Topics covered include: types of corrosion; physical, microbial and chemical factors influencing corrosion; corrosion of specific materials; direct ...

  2. Internal Corrosion and Deposition Control

    EPA Science Inventory

    This chapter reviews the current knowledge of the science of corrosion control and control of scaling in drinking water systems. Topics covered include: types of corrosion; physical, microbial and chemical factors influencing corrosion; corrosion of specific materials; direct ...

  3. General Corrosion and Localized Corrosion of the Drip Shield

    SciTech Connect

    F. Hua

    2004-09-16

    The repository design includes a drip shield (BSC 2004 [DIRS 168489]) that provides protection for the waste package both as a barrier to seepage water contact and a physical barrier to potential rockfall. The purpose of the process-level models developed in this report is to model dry oxidation, general corrosion, and localized corrosion of the drip shield plate material, which is made of Ti Grade 7. This document is prepared according to ''Technical Work Plan For: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]). The models developed in this report are used by the waste package degradation analyses for TSPA-LA and serve as a basis to determine the performance of the drip shield. The drip shield may suffer from other forms of failure such as the hydrogen induced cracking (HIC) or stress corrosion cracking (SCC), or both. Stress corrosion cracking of the drip shield material is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]). Hydrogen induced cracking of the drip shield material is discussed in ''Hydrogen Induced Cracking of Drip Shield'' (BSC 2004 [DIRS 169847]).

  4. Chemical processes involved in the initiation of hot corrosion of B-1900 and NASA-TRW VIA. [high temperature tests of superalloys

    NASA Technical Reports Server (NTRS)

    Fryburg, G. C.; Kohl, F. J.; Stearns, C. A.

    1979-01-01

    Sodium surface-induced hot corrosion of B-1900 and NASA-TRW VIA alloys at 900 C has been studied, with special attention to the chemical reactions during and immediately after the induction period. Thermogravimetric tests were run and data were obtained by chemical analysis of water soluble metal salts and of residual sulfate. Surface analyses of hot corroded samples were obtained by spectroscopic techniques (ESCA). A chemical mechanism for elucidating Na2SO4-induced hot corrosion is proposed indicating that hot corrosion is initiated by basic fluxing of the protective Al2O3 scale. The sequential, catastrophic corrosion results from molybdenum content. The self-sustaining feature is a consequence of the cyclic nature of the acidic fluxing. It is believed that the mechanism is applicable not only to laboratory results, but also to the practical problem of hot corrosion encountered in gas turbine engines.

  5. Corrosion-resistant high-entropy alloys: A review

    DOE PAGES

    Shi, Yunzhu; Yang, Bin; Liaw, Peter

    2017-02-05

    Corrosion destroys more than three percent of the world’s gross domestic product. Therefore, the design of highly corrosion-resistant materials is urgently needed. By breaking the classical alloy-design philosophy, high-entropy alloys (HEAs) possess unique microstructures, which are solid solutions with random arrangements of multiple elements. The particular locally-disordered chemical environment is expected to lead to unique corrosion-resistant properties. In this review, the studies of the corrosion-resistant HEAs during the last decade are summarized. The corrosion-resistant properties of HEAs in various aqueous environments and the corrosion behavior of HEA coatings are presented. The effects of environments, alloying elements, and processing methods onmore » the corrosion resistance are analyzed in detail. Finally, the possible directions of future work regarding the corrosion behavior of HEAs are suggested.« less

  6. The Proposed Yucca Mountain Repository From A Corrosion Perspective

    SciTech Connect

    J.H. Payer

    2005-03-10

    Corrosion is a primary determinant of waste package performance at the proposed Yucca Mountain Repository and will control the delay time for radionuclide transport from the waste package. Corrosion is the most probable and most likely degradation process that will determine when packages will be penetrated and the shape size and distribution of those penetrations. The general issues in corrosion science, materials science and electrochemistry are well defined, and the knowledge base is substantial for understanding corrosion processes. In this paper, the Yucca Mountain Repository is viewed from a corrosion perspective.

  7. Corrosion of Ceramic Materials

    NASA Technical Reports Server (NTRS)

    Opila, Elizabeth J.; Jacobson, Nathan S.

    1999-01-01

    Non-oxide ceramics are promising materials for a range of high temperature applications. Selected current and future applications are listed. In all such applications, the ceramics are exposed to high temperature gases. Therefore it is critical to understand the response of these materials to their environment. The variables to be considered here include both the type of ceramic and the environment to which it is exposed. Non-oxide ceramics include borides, nitrides, and carbides. Most high temperature corrosion environments contain oxygen and hence the emphasis of this chapter will be on oxidation processes.

  8. Corrosion performance of structural alloys.

    SciTech Connect

    Natesan, K.

    1999-07-15

    Component reliability and long-term trouble-free performance of structural materials are essential in power-generating and gasification processes that utilize coal as a feedstock. During combustion and conversion of coal, the environments encompass a wide range of oxygen partial pressures, from excess-air conditions in conventional boilers to air-deficient conditions in 10W-NO{sub x} and gasification systems. Apart from the environmental aspects of the effluent from coal combustion and conversion, one concern from the systems standpoint is the aggressiveness of the gaseous/deposit environment toward structural components such as waterwall tubes, steam superheaters, syngas coolers, and hot-gas filters. The corrosion tests in the program described in this paper address the individual and combined effects of oxygen, sulfur, and chlorine on the corrosion response of several ASME-coded and noncoded structural alloys that were exposed to air-deficient and excess-air environments typical of coal-combustion and gasification processes. Data in this paper address the effects of preoxidation on the subsequent corrosion performance of structural materials such as 9Cr-1Mo ferritic steel, Type 347 austenitic stainless steel, Alloys 800, 825, 625, 214, Hastelloy X, and iron aluminide when exposed at 650 C to various mixed-gas environments with and without HCI. Results are presented for scaling kinetics, microstructural characteristics of corrosion products, detailed evaluations of near-surface regions of the exposed specimens, gains in our mechanistic understanding of the roles of S and Cl in the corrosion process, and the effect of preoxidation on subsequent corrosion.

  9. Microbiologically Influenced Corrosion of Pilings

    DTIC Science & Technology

    2014-03-04

    localised attack including pitting, enhanced erosion corrosion, enhanced galvanic corrosion, stress corrosion cracking, and hydrogen embrittlement of CS...proJiKx localisv.J attack incluJmi; pittm;;, ciilianci-J viosion corrosion, enhanced galvanic corrosion, stress corrosion cracking, and hydrogen

  10. Hot corrosion of the B2 nickel aluminides

    NASA Technical Reports Server (NTRS)

    Ellis, David L.

    1993-01-01

    The hot corrosion behavior of the B2 nickel aluminides was studied to determine the inherent hot corrosion resistance of the beta nickel aluminides and to develop a mechanism for the hot corrosion of the beta nickel aluminides. The effects of the prior processing of the material, small additions of zirconium, stoichiometry of the materials, and preoxidation of the samples were also examined. Additions of 2, 5, and 15 w/o chromium were used to determine the effect of chromium on the hot corrosion of the beta nickel aluminides and the minimum amount of chromium necessary for good hot corrosion resistance. The results indicate that the beta nickel aluminides have inferior inherent hot corrosion resistance despite their excellent oxidation resistance. Prior processing and zirconium additions had no discernible effect on the hot corrosion resistance of the alloys. Preoxidation extended the incubation period of the alloys only a few hours and was not considered to be an effective means of stopping hot corrosion. Stoichiometry was a major factor in determining the hot corrosion resistance of the alloys with the higher aluminum alloys having a definitely superior hot corrosion resistance. The addition of chromium to the alloys stopped the hot corrosion attack in the alloys tested. From a variety of experimental results, a complex hot corrosion mechanism was proposed. During the early stages of the hot corrosion of these alloys the corrosion is dominated by a local sulphidation/oxidation form of attack. During the intermediate stages of the hot corrosion, the aluminum depletion at the surface leads to a change in the oxidation mechanism from a protective external alumina layer to a mixed nickel-aluminum spinel and nickel oxide that can occur both externally and internally. The material undergoes extensive cracking during the later portions of the hot corrosion.

  11. Corrosion probes for fireside monitoring in coal-fired boilers

    SciTech Connect

    Covino, Bernard S., Jr.; Bullard, Sophie J.; Ziomek-Moroz, M.; Holcomb, Gordon R.

    2005-01-01

    Corrosion probes are being developed and combined with an existing measurement technology to provide a tool for assessing the extent of corrosion of metallic materials on the fireside in coal-fired boilers. The successful development of this technology will provide power plant operators the ability to (1) accurately monitor metal loss in critical regions of the boiler, such as waterwalls, superheaters, and reheaters; and (2) use corrosion rates as process variables. In the former, corrosion data could be used to schedule maintenance periods and in the later, processes can be altered to decrease corrosion rates. The research approach involves laboratory research in simulated environments that will lead to field tests of corrosion probes in coal-fired boilers. Laboratory research has already shown that electrochemically-measured corrosion rates for ash-covered metals are similar to actual mass loss corrosion rates. Electrochemical tests conducted using a potentiostat show the corrosion reaction of ash-covered probes at 500?C to be electrochemical in nature. Corrosion rates measured are similar to those from an automated corrosion monitoring system. Tests of corrosion probes made with mild steel, 304L stainless steel (SS), and 316L SS sensors showed that corrosion of the sensors in a very aggressive incinerator ash was controlled by the ash and not by the alloy content. Corrosion rates in nitrogen atmospheres tended to decrease slowly with time. The addition of oxygen-containing gases, oxygen and carbon dioxide to nitrogen caused a more rapid decrease in corrosion rate, while the addition of water vapor increased the corrosion rate.

  12. Stress corrosion and hydrogen embrittlement

    NASA Technical Reports Server (NTRS)

    Blackburn, M. J.; Smyrl, W. H.

    1973-01-01

    Service experience applications, experimental data generation, and the development of satisfactory quantitative theories relevant to the suppression and control of stress corrosion cracking in titanium are discussed. The impact of stress corrosion cracking (SCC) on the use of titanium alloys is considered, with emphasis on utilization in the aerospace field. Recent data on hot salt SCC, crack growth in hydrogen gas, and crack growth in liquid environments containing halide ions are reviewed. The status of the understanding of crack growth processes in these environments is also examined.

  13. Novel Corrosion Sensor for Vision 21 Systems

    SciTech Connect

    Heng Ban; Bharat Soni

    2007-03-31

    Advanced sensor technology is identified as a key component for advanced power systems for future energy plants that would have virtually no environmental impact. This project intends to develop a novel high temperature corrosion sensor and subsequent measurement system for advanced power systems. Fireside corrosion is the leading mechanism for boiler tube failures and has emerged to be a significant concern for current and future energy plants due to the introduction of technologies targeting emissions reduction, efficiency improvement, or fuel/oxidant flexibility. Corrosion damage can lead to catastrophic equipment failure, explosions, and forced outages. Proper management of corrosion requires real-time indication of corrosion rate. However, short-term, on-line corrosion monitoring systems for fireside corrosion remain a technical challenge to date due to the extremely harsh combustion environment. The overall goal of this project is to develop a technology for on-line fireside corrosion monitoring. This objective is achieved by the laboratory development of sensors and instrumentation, testing them in a laboratory muffle furnace, and eventually testing the system in a coal-fired furnace. This project successfully developed two types of sensors and measurement systems, and successful tested them in a muffle furnace in the laboratory. The capacitance sensor had a high fabrication cost and might be more appropriate in other applications. The low-cost resistance sensor was tested in a power plant burning eastern bituminous coals. The results show that the fireside corrosion measurement system can be used to determine the corrosion rate at waterwall and superheater locations. Electron microscope analysis of the corroded sensor surface provided detailed picture of the corrosion process.

  14. Duralumin and Its Corrosion

    NASA Technical Reports Server (NTRS)

    Nelson, WM

    1927-01-01

    The types of corrosion and factors of corrosion of duralumin are investigated. Salt water is the most common of the corroding media with which designers have to contend in using duralumin in aircraft and ships.

  15. Corrosion inhibiting organic coatings

    SciTech Connect

    Sasson, E.

    1984-10-16

    A corrosion inhibiting coating comprises a mixture of waxes, petroleum jelly, a hardener and a solvent. In particular, a corrosion inhibiting coating comprises candelilla wax, carnauba wax, microcrystalline waxes, white petrolatum, an oleoresin, lanolin and a solvent.

  16. Surface modification for corrosion resistance

    SciTech Connect

    Natesan, K.

    1993-06-01

    The raw gas environments that arise from coal gasification have chemical compositions that are low in pO{sub 2} and moderate-to-high in pS{sub 2}. Metallic materials for service in such an environment undergo predominantly sulfidation attack at temperatures of 400 to 700{degree}C. Modification of alloy compositions in bulk can alter the scaling processes and lead to improvements in corrosion resistance, but the benefits can only be attained at temperatures much higher than the service temperatures of the components. Modification of surfaces of structural components by several of the coating techniques examined in this study showed substantial benefit in corrosion resistance when tested in simulated coal gasification environments. The paper presents several examples of surface modification and their corrosion performance.

  17. Corrosion inhibition for distillation apparatus

    DOEpatents

    Baumert, Kenneth L.; Sagues, Alberto A.; Davis, Burtron H.; Schweighardt, Frank K.

    1985-01-01

    Tower material corrosion in an atmospheric or sub-atmospheric distillation tower in a coal liquefaction process is reduced or eliminated by subjecting chloride-containing tray contents to an appropriate ion-exchange resin to remove chloride from such tray contents materials.

  18. Effect of chemical etching and aging in boiling water on the corrosion resistance of Nitinol wires with black oxide resulting from manufacturing process.

    PubMed

    Shabalovskaya, S; Rondelli, G; Anderegg, J; Simpson, B; Budko, S

    2003-07-15

    The effect of chemical etching in a HF/HNO(3) acid solution and aging in boiling water on the corrosion resistance of Nitinol wires with black oxide has been evaluated with the use of potentiodynamic, modified potentiostatic ASTM F746, and scratch tests. Scanning-electron microscopy, elemental XPS, and Auger analysis were employed to characterize surface alterations induced by surface treatment and corrosion testing. The effect of aging in boiling water on the temperatures of martensitic transformations and shape recovery was evaluated by means of measuring the wire electroresistance. After corrosion tests, as-received wires revealed uniformly cracked surfaces reminiscent of the stress-corrosion-cracking phenomenon. These wires exhibited negative breakdown potentials in potentiostatic tests and variable breakdown potentials in potentiodynamic tests (- 100 mV to + 400 mV versus SCE). Wires with treated surfaces did not reveal cracking or other traces of corrosion attacks in potentiodynamic tests up to + 900-1400-mV potentials and no pitting after stimulation at + 800 mV in potentiostatic tests. They exhibited corrosion behavior satisfactory for medical applications. Significant improvement of corrosion parameters was observed on the reverse scans in potentiodynamic tests after exposure of treated wires to potentials > 1000 mV. In scratch tests, the prepared surfaces repassivated only at low potentials, comparable to that of stainless steel. Tremendous improvement of the corrosion behavior of treated Nitinol wires is associated with the removal of defect surface material and the growth of stable TiO(2) oxide. The role of precipitates in the corrosion resistance of Nitinol-scratch repassivation capacity in particular-is emphasized in the discussion.

  19. Automated Corrosion Detection Program

    DTIC Science & Technology

    2001-10-01

    color. 14. ABSTRACT An evaluation of several hidden corrosion-detection technologies was performed using a probability of detection ( POD ) method for...for improved corrosion management maintenance philosophies. 15. SUBJECT TERMS Corrosion, NDE, probability of detection ( POD ), KC-135, material loss...Size ...............................30 11 POD Curve

  20. Corrosion: ASM metals handbook

    SciTech Connect

    Not Available

    1987-01-01

    The handbook covers forms of corrosion, testing and evaluation, corrosion-resistant design, and various protection methods. 20 sections covering specific metals and alloys, heat treatments, protective coatings, anodic and cathodic protection, and design considerations. A final section discusses corrosion problems in 20 major industries, as well as the prevention and protection methods used.

  1. Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

    NASA Astrophysics Data System (ADS)

    Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi; Guo, Changhong; Jiang, Guirong; Shen, Dejiu

    2016-08-01

    The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

  2. Corrosion problems with aqueous coolants, final report

    SciTech Connect

    Diegle, R B; Beavers, J A; Clifford, J E

    1980-04-11

    The results of a one year program to characterize corrosion of solar collector alloys in aqueous heat-transfer media are summarized. The program involved a literature review and a laboratory investigation of corrosion in uninhibited solutions. It consisted of three separate tasks, as follows: review of the state-of-the-art of solar collector corrosion processes; study of corrosion in multimetallic systems; and determination of interaction between different waters and chemical antifreeze additives. Task 1 involved a comprehensive review of published literature concerning corrosion under solar collector operating conditions. The reivew also incorporated data from related technologies, specifically, from research performed on automotive cooling systems, cooling towers, and heat exchangers. Task 2 consisted of determining the corrosion behavior of candidate alloys of construction for solar collectors in different types of aqueous coolants containing various concentrations of corrosive ionic species. Task 3 involved measuring the degradation rates of glycol-based heat-transfer media, and also evaluating the effects of degradation on the corrosion behavior of metallic collector materials.

  3. Dissolved Organic Matter or Salts Change the Bioavailability Processes and Toxicity of the Nanoscale Tetravalent Lead Corrosion Product PbO2 to Medaka Fish.

    PubMed

    Chiang, Chun-Wei; Ng, Ding-Quan; Lin, Yi-Pin; Chen, Pei-Jen

    2016-10-04

    Nanoscale lead dioxide (nPbO2(s)) is a corrosion product formed from the chlorination of lead-containing plumbing materials. This metal oxide nanoparticle (NP) plays a key role in determining lead pollution in drinking water and receiving water bodies. This study uses nPbO2(s) and medaka fish (Oryzias latipes) as surrogates to investigate the aqueous fate and toxicological risk of metal oxide NPs associated with water matrices. The larvae of medaka were treated with solutions containing nPbO2(s) or Pb(II)aq in different water matrices for 7-14 days to investigate the in vivo toxic effects of NPs. Ionic strength enhanced aggregation and sedimentation of nPbO2(s) in water, leading to increased lead contents in fish bodies. However, the presence of dissolved organic matter in water enhanced particle stability and accelerated the lead dissolution, thus changing the bioavailability processes (bioaccessibility) of particles. Oxidative stress response and neurotoxicity in exposed fish was greater for nPbO2(s) solution with increased salinity than dissolved organic matter. We predict the bioavailability processes and toxicity of nPbO2(s) in medaka from the aqueous particle behavior under environmentally relevant exposure conditions. Our investigation suggests a toxicological risk of metal oxide NP pollution in the aquatic environment.

  4. Review of Artificial Neural Networks (ANN) applied to corrosion monitoring

    NASA Astrophysics Data System (ADS)

    Mabbutt, S.; Picton, P.; Shaw, P.; Black, S.

    2012-05-01

    The assessment of corrosion within an engineering system often forms an important aspect of condition monitoring but it is a parameter that is inherently difficult to measure and predict. The electrochemical nature of the corrosion process allows precise measurements to be made. Advances in instruments, techniques and software have resulted in devices that can gather data and perform various analysis routines that provide parameters to identify corrosion type and corrosion rate. Although corrosion rates are important they are only useful where general or uniform corrosion dominates. However, pitting, inter-granular corrosion and environmentally assisted cracking (stress corrosion) are examples of corrosion mechanisms that can be dangerous and virtually invisible to the naked eye. Electrochemical noise (EN) monitoring is a very useful technique for detecting these types of corrosion and it is the only non-invasive electrochemical corrosion monitoring technique commonly available. Modern instrumentation is extremely sensitive to changes in the system and new experimental configurations for gathering EN data have been proven. In this paper the identification of localised corrosion by different data analysis routines has been reviewed. In particular the application of Artificial Neural Network (ANN) analysis to corrosion data is of key interest. In most instances data needs to be used with conventional theory to obtain meaningful information and relies on expert interpretation. Recently work has been carried out using artificial neural networks to investigate various types of corrosion data in attempts to predict corrosion behaviour with some success. This work aims to extend this earlier work to identify reliable electrochemical indicators of localised corrosion onset and propagation stages.

  5. Launch Pad Coatings for Smart Corrosion Control

    NASA Technical Reports Server (NTRS)

    Calle, Luz M.; Hintze, Paul E.; Bucherl, Cori N.; Li, Wenyan; Buhrow, Jerry W.; Curran, Jerome P.; Whitten, Mary C.

    2010-01-01

    Corrosion is the degradation of a material as a result of its interaction with the environment. The environment at the KSC launch pads has been documented by ASM International (formerly American Society for Metals) as the most corrosive in the US. The 70 tons of highly corrosive hydrochloric acid that are generated by the solid rocket boosters during a launch exacerbate the corrosiveness of the environment at the pads. Numerous failures at the pads are caused by the pitting of stainless steels, rebar corrosion, and the degradation of concrete. Corrosion control of launch pad structures relies on the use of coatings selected from the qualified products list (QPL) of the NASA Standard 5008A for Protective Coating of Carbon Steel, Stainless Steel, and Aluminum on Launch Structures, Facilities, and Ground Support Equipment. This standard was developed to establish uniform engineering practices and methods and to ensure the inclusion of essential criteria in the coating of ground support equipment (GSE) and facilities used by or for NASA. This standard is applicable to GSE and facilities that support space vehicle or payload programs or projects and to critical facilities at all NASA locations worldwide. Environmental regulation changes have dramatically reduced the production, handling, use, and availability of conventional protective coatings for application to KSC launch structures and ground support equipment. Current attrition rate of qualified KSC coatings will drastically limit the number of commercial off the shelf (COTS) products available for the Constellation Program (CxP) ground operations (GO). CxP GO identified corrosion detection and control technologies as a critical, initial capability technology need for ground processing of Ares I and Ares V to meet Constellation Architecture Requirements Document (CARD) CxP 70000 operability requirements for reduced ground processing complexity, streamlined integrated testing, and operations phase affordability

  6. A Multifunctional Smart Coating for Autonomous Corrosion Control

    NASA Technical Reports Server (NTRS)

    Calle, Luz Marina; Buhrow, Jerry W.; Jolley, Scott T.

    2012-01-01

    Corrosion is a destructive process that often causes failure in metallic components and structures. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional, smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to control it. The multi-functionality of the coating is based on micro-encapsulation technology specifically designed for corrosion control applications. This design has, in addition to all the advantages of other existing microcapsules designs, the corrosion controlled release function that allows the delivery of corrosion indicators and inhibitors on demand only when and where needed. Corrosion indicators as well as corrosion inhibitors have been incorporated into microcapsules, blended into several paint systems, and tested for corrosion detection and protection efficacy. This

  7. Events as Power Source: Wireless Sustainable Corrosion Monitoring

    PubMed Central

    Sun, Guodong; Qiao, Guofu; Zhao, Lin; Chen, Zhibo

    2013-01-01

    This study presents and implements a corrosion-monitoring wireless sensor platform, EPS (Events as Power Source), which monitors the corrosion events in reinforced concrete (RC) structures, while being powered by the micro-energy released from the corrosion process. In EPS, the proposed corrosion-sensing device serves both as the signal source for identifying corrosion and as the power source for driving the sensor mote, because the corrosion process (event) releases electric energy; this is a novel idea proposed by this study. For accumulating the micro-corrosion energy, we integrate EPS with a COTS (Commercial Off-The-Shelf) energy-harvesting chip that recharges a supercapacitor. In particular, this study designs automatic energy management and adaptive transmitted power control polices to efficiently use the constrained accumulated energy. Finally, a set of preliminary experiments based on concrete pore solution are conducted to evaluate the feasibility and the efficacy of EPS. PMID:24351643

  8. Events as power source: wireless sustainable corrosion monitoring.

    PubMed

    Sun, Guodong; Qiao, Guofu; Zhao, Lin; Chen, Zhibo

    2013-12-17

    This study presents and implements a corrosion-monitoring wireless sensor platform, EPS (Events as Power Source), which monitors the corrosion events in reinforced concrete (RC) structures, while being powered by the micro-energy released from the corrosion process. In EPS, the proposed corrosion-sensing device serves both as the signal source for identifying corrosion and as the power source for driving the sensor mote, because the corrosion process (event) releases electric energy; this is a novel idea proposed by this study. For accumulating the micro-corrosion energy, we integrate EPS with a COTS (Commercial Off-The-Shelf) energy-harvesting chip that recharges a supercapacitor. In particular, this study designs automatic energy management and adaptive transmitted power control polices to efficiently use the constrained accumulated energy. Finally, a set of preliminary experiments based on concrete pore solution are conducted to evaluate the feasibility and the efficacy of EPS.

  9. Minimizing corrosion in coal liquid distillation

    DOEpatents

    Baumert, Kenneth L.; Sagues, Alberto A.; Davis, Burtron H.

    1985-01-01

    In an atmospheric distillation tower of a coal liquefaction process, tower materials corrosion is reduced or eliminated by introduction of boiling point differentiated streams to boiling point differentiated tower regions.

  10. A method for grounding grid corrosion rate prediction

    NASA Astrophysics Data System (ADS)

    Han, Juan; Du, Jingyi

    2017-06-01

    Involved in a variety of factors, prediction of grounding grid corrosion complex, and uncertainty in the acquisition process, we propose a combination of EAHP (extended AHP) and fuzzy nearness degree of effective grounding grid corrosion rate prediction model. EAHP is used to establish judgment matrix and calculate the weight of each factors corrosion of grounding grid; different sample classification properties have different corrosion rate of contribution, and combining the principle of close to predict corrosion rate.The application result shows, the model can better capture data variation, thus to improve the validity of the model to get higher prediction precision.

  11. High-temperature corrosion: Issues in alloy selection

    NASA Astrophysics Data System (ADS)

    Lai, George Y.

    1991-11-01

    This article examines the modes of high-temperature corrosion that are often responsible for equipment failures in a variety of industries, including aerospace and gas turbines; heat treating; mineral and metallurgical processing; chemical processing; refining and petrochemical processing; ceramic, electronic, and glass manufacturing; automotive; pulp and paper; waste incineration; and power generation and energy conversion. Corrosion data related to each corrosion mode are reviewed to provide readers with a brief materials selection guide.

  12. Marine and offshore corrosion

    SciTech Connect

    Chandler, K.A.

    1985-01-01

    Until recently marine corrosion technology has been preoccupied with the corrosion of ships. Within the last ten years, however, the rapid expansion of oil and gas exploration has changed the course of corrosion research as well as the market for corrosion services and products. So complete has been the change that a new approach, dealing with ships, structures, and plant has been taken in this book. This introduction to the control of corrosion in marine environments will serve as a reference on topics ranging from coating systems to metallurgical considerations in the design of ships, offshore structure, plant and pipelines.

  13. Effect of irradiation defects on the corrosion behaviors of steels exposed to lead bismuth eutectic in ADS: a first-principles study.

    PubMed

    Zhang, Yange; You, Yu-Wei; Li, Dong-Dong; Xu, Yichun; Liu, C S; Pan, B C; Wang, Zhiguang

    2015-05-14

    In accelerator driven systems (ADSs), steels will suffer not only from the irradiation damage produced by protons or neutrons, but also from the dissolution corrosion induced by the liquid lead-bismuth eutectic (LBE). In this work we investigate the interactions between LBE atoms (Pb, Bi) and the irradiation induced defects X (X is helium, vacancy or divacancy) in α-Fe based on first-principles calculations. It is found that LBE atoms repulse each other without irradiation defects, while they aggregate easily with the defects to form X-Pbn and X-Bin complexes. This indicates that the irradiation defects could promote the aggregation of LBE atoms in iron, especially Bi atoms. The total binding energies of the X-Pbn and X-Bin complexes increase with the number of Pb and Bi atoms, respectively. The origin of the total binding energies of the complexes is further discussed via the electronic structures and the distortion of the crystalline lattice. Finally, the concentration evolutions of the Vac-(Bi)n complexes and unbound vacancies with temperature are predicted by the mass action analysis. This work provides important information for the synergistic effect of irradiation and LBE corrosion on the steels in the ADSs, which can be used as basic parameters for further study.

  14. Corrosion Behavior of Low-Alloy Pipeline Steel Exposed to H2S/CO2-Saturated Saline Solution

    NASA Astrophysics Data System (ADS)

    Liu, Zhenguang; Gao, Xiuhua; Du, Linxiu; Li, Jianping; Li, Ping; Bai, Xiaolei; Misra, R. D. K.

    2017-02-01

    Immersion experiments were carried out to study H2S/CO2 corrosion behavior of low-alloy pipeline steel in terms of microstructure, corrosion kinetics, corrosion phases, microscopic surface morphology, cross-sectional morphology and elemental distribution. The experimental results indicated that the microstructure of designed steel was tempered martensite. The corrosion rate followed exponential behavior. H2S corrosion dominated the corrosion process, and the corrosion products were mackinawite, greigite and troilite. The corrosion products changed from mackinawite/greigite to mackinawite/troilite, and mackinawite dominated the corrosion phases. The corrosion products became more compact with immersion time, which led to decrease in corrosion rate. The chromium and molybdenum content in the corrosion product was higher than that in the steel substrate.

  15. Corrosion Behavior of Low-Alloy Pipeline Steel Exposed to H2S/CO2-Saturated Saline Solution

    NASA Astrophysics Data System (ADS)

    Liu, Zhenguang; Gao, Xiuhua; Du, Linxiu; Li, Jianping; Li, Ping; Bai, Xiaolei; Misra, R. D. K.

    2017-03-01

    Immersion experiments were carried out to study H2S/CO2 corrosion behavior of low-alloy pipeline steel in terms of microstructure, corrosion kinetics, corrosion phases, microscopic surface morphology, cross-sectional morphology and elemental distribution. The experimental results indicated that the microstructure of designed steel was tempered martensite. The corrosion rate followed exponential behavior. H2S corrosion dominated the corrosion process, and the corrosion products were mackinawite, greigite and troilite. The corrosion products changed from mackinawite/greigite to mackinawite/troilite, and mackinawite dominated the corrosion phases. The corrosion products became more compact with immersion time, which led to decrease in corrosion rate. The chromium and molybdenum content in the corrosion product was higher than that in the steel substrate.

  16. Development of Advanced Surface Enhancement Technology for Decreasing Wear and Corrosion of Equipment Used for Mineral Processing

    SciTech Connect

    Daniel Tao; Craig A. Blue

    2005-08-01

    Equipment wear is a major concern in the mineral processing industry, which dramatically increases the maintenance cost and adversely affects plant operation efficiency. In this research, a novel surface treatment technology, laser surface engineering (LSE) surface coating process was proposed for the surface enhancement of selected mineral processing equipment. Microstructural and mechanical properties of the coated specimen were characterized. Laboratory-simulated wear tests were conducted to evaluate the tribological performance of the coated components. Test results indicate that the wear resistance of ASTM A36 (raw coal screen section) and AISI 4140 steels can be increased 10 and 25 folds, respectively by the application of LSE process. Initial field testing showed a 2 times improvement of the service life of a raw coal screen panel.

  17. Development of Advanced Surface Enhancement Technology for Decreasing Wear and Corrosion of Equipment Used for Mineral Processing

    SciTech Connect

    Daniel Tao; Craig A. Blue

    2004-08-01

    Equipment wear is a major concern in the mineral processing industry, which dramatically increases the maintenance cost and adversely affects plant operation efficiency. In this research, wear problems of mineral processing equipment including screens, sieve bends, heavy media vessel, dewatering centrifuge, etc., were identified. A novel surface treatment technology, high density infrared (HDI) surface coating process was proposed for the surface enhancement of selected mineral processing equipment. Microstructural and mechanical properties of the coated samples were characterized. Laboratory-simulated wear tests were conducted to evaluate the tribological performance of the coated components. Test results indicate that the wear resistance of AISI 4140 and ASTM A36 steels can be increased 3 and 5 folds, respectively by the application of HDI coatings.

  18. Development of Advanced Surface Enhancement Technology for Decreasing Wear and Corrosion of Equipment Used for Mineral Processing

    SciTech Connect

    Daniel Tao; R. Honaker; B. K. Parekh

    2007-09-20

    Equipment wear is a major concern in the mineral processing industry, which dramatically increases the maintenance cost and adversely affects plant operation efficiency. In this research, novel surface treatment technologies, High Density Infrared (HDI) and Laser Surface Engineering (LSE) surface coating processes were developed for the surface enhancement of selected mineral and coal processing equipment. Microstructural and mechanical properties of the coated specimens were characterized. Laboratory-simulated wear tests were conducted to evaluate the tribological performance of the coated components. Test results indicate that the wear resistance of ASTM A36 (raw coal screen section) and can be significantly increased by applying HDI and LSE coating processes. Field testing has been performed using a LSE-treated screen panel and it showed a significant improvement of the service life.

  19. Development of Advanced Surface Enhancement Technology for Decreasing Wear and Corrosion of Equipment Used for Mineral Processing

    SciTech Connect

    Daniel Tao; Craig A. Blue

    2006-07-20

    Equipment wear is a major concern in the mineral processing industry, which dramatically increases the maintenance cost and adversely affects plant operation efficiency. In this research, novel surface treatment technologies, High Density Infrared (HDI) and Laser Surface Engineering (LSE) surface coating processes were developed for the surface enhancement of selected mineral processing equipment. Microstructural and mechanical properties of the coated specimens were characterized. Laboratory-simulated wear tests were conducted to evaluate the tribological performance of the coated components. Test results indicate that the wear resistance of ASTM A36 (raw coal screen section) and can be significantly increased by applying HDI and LSE coating processes. Field testing has been performed using a LSE-treated screen panel and it showed a 2 times improvement of the service life.

  20. Electrochemical corrosion testing: An effective tool for corrosion inhibitor evaluation

    SciTech Connect

    Bartley, L.S.; Van de Ven, P.; Mowlem, J.K.

    1996-10-01

    Corrosivity of an Antifreeze/Coolant can lead to localized attacks which are a major cause for metal failure. To prevent this phenomenon, specific corrosion inhibitors are used to protect the different metals in service. This paper will discuss the electrochemical principles behind corrosion, Realized corrosion and corrosion inhibition. It will also discuss electrochemical techniques which allow for the evaluation of these inhibitors.

  1. Corrosion of aluminides by molten nitrate salt

    SciTech Connect

    Tortorelli, P.F.; Bishop, P.S.

    1990-01-01

    The corrosion of titanium-, iron-, and nickel-based aluminides by a highly aggressive, oxidizing NaNO{sub 3}(-KNO{sub 3})-Na{sub 2}O{sub 2} has been studied at 650{degree}C. It was shown that weight changes could be used to effectively evaluate corrosion behavior in the subject nitrate salt environments provided these data were combined with salt analyses and microstructural examinations. The studies indicated that the corrosion of relatively resistant aluminides by these nitrate salts proceeded by oxidation and a slow release from an aluminum-rich product layer into the salt at rates lower than that associated with many other types of metallic materials. The overall corrosion process and resulting rate depended on the particular aluminide being exposed. In order to minimize corrosion of nickel or iron aluminides, it was necessary to have aluminum concentrations in excess of 30 at. %. However, even at a concentration of 50 at. % Al, the corrosion resistance of TiAl was inferior to that of Ni{sub 3}Al and Fe{sub 3}Al. At higher aluminum concentrations, iron, nickel, and iron-nickel aluminides exhibited quite similar weight changes, indicative of the principal role of aluminum in controlling the corrosion process in NaNO{sub 3}(-KNO{sub 3})-Na{sub 2}O{sub 2} salts. 20 refs., 5 figs., 3 tabs.

  2. Corrosion of aluminium in soft drinks.

    PubMed

    Seruga, M; Hasenay, D

    1996-04-01

    The corrosion of aluminium (Al) in several brands of soft drinks (cola- and citrate-based drinks) has been studied, using an electrochemical method, namely potentiodynamic polarization. The results show that the corrosion of Al in soft drinks is a very slow, time-dependent and complex process, strongly influenced by the passivation, complexation and adsorption processes. The corrosion of Al in these drinks occurs principally due to the presence of acids: citric acid in citrate-based drinks and orthophosphoric acid in cola-based drinks. The corrosion rate of Al rose with an increase in the acidity of soft drinks, i.e. with increase of the content of total acids. The corrosion rates are much higher in the cola-based drinks than those in citrate-based drinks, due to the facts that: (1) orthophosphoric acid is more corrosive to Al than is citric acid, (2) a quite different passive oxide layer (with different properties) is formed on Al, depending on whether the drink is cola or citrate based. The method of potentiodynamic polarization was shown as being very suitable for the study of corrosion of Al in soft drinks, especially if it is combined with some non-electrochemical method, e.g. graphite furnace atomic absorption spectrometry (GFAAS).

  3. IN DRIFT CORROSION PRODUCTS

    SciTech Connect

    D.M. Jolley

    1999-12-02

    As directed by a written development plan (CRWMS M&O 1999a), a conceptual model for steel and corrosion products in the engineered barrier system (EBS) is to be developed. The purpose of this conceptual model is to assist Performance Assessment Operations (PAO) and its Engineered Barrier Performance Department in modeling the geochemical environment within a repository drift, thus allowing PAO to provide a more detailed and complete in-drift geochemical model abstraction and to answer the key technical issues (KTI) raised in the NRC Issue Resolution Status Report (IRSR) for the Evolution of the Near-Field Environment (NFE) Revision 2 (NRC 1999). This document provides the conceptual framework for the in-drift corrosion products sub-model to be used in subsequent PAO analyses including the EBS physical and chemical model abstraction effort. This model has been developed to serve as a basis for the in-drift geochemical analyses performed by PAO. However, the concepts discussed within this report may also apply to some near and far-field geochemical processes and may have conceptual application within the unsaturated zone (UZ) and saturated zone (SZ) transport modeling efforts.

  4. On the Problem of Stress Corrosion

    NASA Technical Reports Server (NTRS)

    Graf, L.

    1946-01-01

    The object of the present work is first to investigate accurately the processes during stress corrosion, in particular, for light metal alloys and, as the first part of the investigation, to determine its laws; and secondly to explain its causes for various alloys and thereby find means for its partial or complete elimination and thus make possible the production of light metal alloys free from any stress corrosion. In the present paper some of the results of the investigation are given and the fundamental problems of stress corrosion discussed.

  5. The corrosion behavior of in-situ Zr-based metallic glass matrix composites in different corrosive media

    NASA Astrophysics Data System (ADS)

    Tian, H. F.; Qiao, J. W.; Yang, H. J.; Wang, Y. S.; Liaw, P. K.; Lan, A. D.

    2016-02-01

    The corrosion behavior of Zr58.5Ti14.3Nb5.2Cu6.1Ni4.9Be11.0 metallic glass matrix composites (MGMCs) in different corrosive media, including 1 M NaCl, 1 M HCl, 0.5 M H2SO4, and 1 M NaOH solutions, was studied. The electrochemical characteristics of the composites were investigated by potentiodynamic-polarization measurements. The results show that the corrosion resistance in NaOH solution is the poorest in terms of the corrosion potential (Ecorr) and corrosion current density (icorr). For comparison, the chemical immersion tests were conducted. The corroded surface morphologies after electrochemical and immersion measurements both show that the amorphous matrix and crystalline dendrites exhibit different corrosion behaviors. The possible interpretation of the observed morphology evolution was proposed. The effect of a very base metallic element of beryllium on the corrosion dynamic process has been emphasized.

  6. Corrosion Mechanisms in Brazed Al-Base Alloy Sandwich Structures as a Function of Braze Alloy and Process Variables

    DTIC Science & Technology

    2013-02-01

    INTRODUCTION Transient liquid bonding is a joining strategy that can accommodate intricate core designs involving aluminum alloy sandwich panels [1]. One...of Braze Alloy & Process Variables. (Corrision Resistance of Superauthenitic Stainless Steel Sandwich Structures in Marines Environments Using...Various Joining Technologies 5a. CONTRACT NUMBER N/A 5b. GRANT NUMBER N00014-06-1-0554 5c. PROGRAM ELEMENT NUMBER N/A 6. AUTHOR(S) J. R. Scully

  7. Wastewater-Enhanced Microbial Corrosion of Concrete Sewers.

    PubMed

    Jiang, Guangming; Zhou, Mi; Chiu, Tsz Ho; Sun, Xiaoyan; Keller, Jurg; Bond, Philip L

    2016-08-02

    Microbial corrosion of concrete in sewers is known to be caused by hydrogen sulfide, although the role of wastewater in regulating the corrosion processes is poorly understood. Flooding and splashing of wastewater in sewers periodically inoculates the concrete surface in sewer pipes. No study has systematically investigated the impacts of wastewater inoculation on the corrosion of concrete in sewers. This study investigated the development of the microbial community, sulfide uptake activity, and the change of the concrete properties for coupons subjected to periodic wastewater inoculation. The concrete coupons were exposed to different levels of hydrogen sulfide under well-controlled conditions in laboratory-scale corrosion chambers simulating real sewers. It was evident that the periodic inoculation induced higher corrosion losses of the concrete in comparison to noninoculated coupons. Instantaneous measurements such as surface pH did not reflect the cumulative corrosion losses caused by long-term microbial activity. Analysis of the long-term profiles of the sulfide uptake rate using a Gompertz model supported the enhanced corrosion activity and greater corrosion loss. The enhanced corrosion rate was due to the higher sulfide uptake rates induced by wastewater inoculation, although the increasing trend of sulfide uptake rates was slower with wastewater. Increased diversity in the corrosion-layer microbial communities was detected when the corrosion rates were higher. This coincided with the environmental conditions of increased levels of gaseous H2S and the concrete type.

  8. Monitoring corrosion in prestressed concrete beams using acoustic emission technique

    NASA Astrophysics Data System (ADS)

    ElBatanouny, Mohamed K.; Mangual, Jesé; Vélez, William; Ziehl, Paul H.; Matta, Fabio; González, Miguel

    2012-04-01

    Early detection of corrosion can help reduce the cost of maintenance and extend the service life of structures. Acoustic emission (AE) sensing has proven to be a promising method for early detection of corrosion in reinforced concrete members. A test program is presented composed of four medium-scale prestressed concrete T-beams. Three of the beams have a length of 16 ft. 4 in. (4.98 m), and one is 9 ft. 8 in. (2.95 m). In order to corrode the specimens a 3% NaCl solution was prepared, which is representative of sea salt concentration. The beams were subjected to wet-dry cycles to accelerate the corrosion process. Two of the specimens were pre-cracked prior to conditioning in order to examine the effect of crack presence. AE data was recorded continuously while half-cell potential measurements and corrosion rate by Linear Polarization Resistance (LPR) were measured daily. Corrosion current was also being acquired constantly to monitor any change in the concrete resistivity. Results indicate that the onset of corrosion may be identified using AE features, and were corroborated with measurements obtained from electrochemical techniques. Corroded areas were located using source triangulation. The results indicate that cracked specimens showed corrosion activity prior to un-cracked specimens and experienced higher corrosion rates. The level of corrosion was determined using corrosion rate results. Intensity analysis was used to link the corrosion rate and level to AE data.

  9. Stress corrosion cracking of stainless steels

    NASA Astrophysics Data System (ADS)

    Hehemann, R. F.

    1985-11-01

    The similarities and differences in the stress corrosion cracking response of ferritic and austenitic stainless steels in chloride solutions will be examined. Both classes of materials exhibit a cracking potential: similar transient response (to loading) of the potential in open circuit tests or the current in potentiostatic tests and similar enrichment of chromium and depletion of iron in the film associated with localized corrosion processes. The ferritic steels are more resistant to localized corrosion than are the austenitic steels, which is responsible for the difference in the influence of prior thermal and mechanical history on cracking susceptibility of the two types of steel. Similarities in the fractography of stress corrosion cracks and those produced by brittle delayed failure during cathodic charging of the ferritic steels indicate that hydrogen embrittlement is involved in the failure process.

  10. Thermal control system corrosion study

    NASA Technical Reports Server (NTRS)

    Yee, Robert; Folsom, Rolfe A.; Mucha, Phillip E.

    1990-01-01

    During the development of an expert system for autonomous control of the Space Station Thermal Control System (TCS), the thermal performance of the Brassboard TCS began to gradually degrade. This degradation was due to filter clogging by metallic residue. A study was initiated to determine the source of the residue and the basic cause of the corrosion. The investigation focused on the TCS design, materials compatibility, Ames operating and maintenance procedures, and chemical analysis of the residue and of the anhydrous ammonia used as the principal refrigerant. It was concluded that the corrosion mechanisms involved two processes: the reaction of water alone with large, untreated aluminum parts in a high pH environment and the presence of chlorides and chloride salts. These salts will attack the aluminum oxide layer and may enable galvanic corrosion between the aluminum and the more noble stainless steel and other metallic elements present. Recommendations are made for modifications to the system design, the materials used, and the operating and maintenance procedures, which should largely prevent the recurrence of these corrosion mechanisms.

  11. Microstructure and Corrosion Properties of AlCoCrFeNi High Entropy Alloy Coatings Deposited on AISI 1045 Steel by the Electrospark Process

    NASA Astrophysics Data System (ADS)

    Li, Q. H.; Yue, T. M.; Guo, Z. N.; Lin, X.

    2013-04-01

    Electrospark deposition (ESD) was employed to clad the AlCoCrFeNi high-entropy alloy (HEA) on AISI 1045 carbon steel. The relationship between the microstructure and corrosion properties of the HEA-coated specimens was studied and compared with that of the copper-molded cast HEA material. Two major microstructural differences were found between the cast HEA material and the HEA coatings. First, the cast material comprises both columnar and equiaxed crystals with a columnar-to-equiaxed transition (CET), whereas the HEA coatings consist of an entirely columnar crystal structure. The CET phenomenon was analyzed based on Hunt's criterion. Second, unlike the cast HEA material, there was no obvious Cr-rich interdendritic segregation and nano-sized precipitate distributed within the dendrites of the HEA coating. With regard to corrosion properties, the corrosion current of the HEA-coated specimen was significantly lower than for the 1045 steel and the cast HEA material. This was attributed to the ESD specimen having a relatively high Cr oxide and Al oxide content at the surface. Moreover, for the ESD specimen, the absence of Cr-rich interdendritic phase and second-phase precipitation resulted in a relatively uniform corrosion attack, which is different from the severe galvanic corrosion attack that occurred in the cast specimen.

  12. Corrosion, microstructure, and metallography

    SciTech Connect

    Northwood, D.O.; White, W.E.; Vander Voort, G.F.

    1985-01-01

    Of the forty-one papers presented, nearly half of them deal with microstructural aspects of corrosion, corrosion control and corrosion failure analysis. They describe various analytical approaches for studying corrosion and for diagnosing corrosion failure mechanisms. Details include microstructural features of corrosion on a wide range of materials or coatings and in environments ranging from within the human body to outer space. Another series of papers handles microstructure-property relationships and contains reports on hydrogen embrittlement of AISI 316 stainless steel, shell and detail cracking in railroad rails, and the precipitation of martensitic Fe-Ni-W alloys. A third grouping looks at microstructure-fracture relationships. Coverage of advancements in metal-lographic techniques includes the use of microcomputers, applied techniques of inplace analysis, and use of the Tandem Van de Graff accelerator facility.

  13. Stress corrosion resistant fasteners

    NASA Technical Reports Server (NTRS)

    Roach, T. A.

    1985-01-01

    A family of high performance aerospace fasteners made from corrosion resistant alloys for use in applications where corrosion and stress-corrosion cracking are of major concern are discussed. The materials discussed are mainly A-286, Inconel 718, MP35N and MP159. Most of the fasteners utilize cold worked and aged materials to achieve the desired properties. The fasteners are unique in that they provide a combination of high strength and immunity to stress corrosion cracking not previously attainable. A discussion of fastener stress corrosion failures is presented including a review of the history and a description of the mechanism. Case histories are presented to illustrate the problems which can arise when material selection is made without proper regard for the environmental conditions. Mechanical properties and chemical compositions are included for the fasteners discussed. Several aspects of the application of high performance corrosion resistant fasteners are discussed including galvanic compatibility and torque-tension relationships.

  14. Novel corrosion inhibitor technology

    SciTech Connect

    Van de Ven, P.; Fritz, P.; Pellet, R.

    1999-11-01

    A novel, patented corrosion inhibitor technology has been identified for use in heat transfer applications such as automotive and heavy-duty coolant. The new technology is based on a low-toxic, virtually depletion-free carboxylic acid corrosion inhibitor package that performs equally well in mono ethylene glycol and in less toxic propylene glycol coolants. An aqueous inhibitor concentrate is available to provide corrosion protection where freezing protection is not an issue. In the present paper, this inhibitor package is evaluated in the different base fluids: mono ethylene glycol, mono propylene glycol and water. Results are obtained in both standardized and specific corrosion tests as well as in selected field trials. These results indicate that the inhibitor package remains effective and retains the benefits previously identified in automotive engine coolant applications: excellent corrosion protection under localized conditions, general corrosion conditions as well as at high temperature.

  15. Sequential growth of zinc oxide nanorod arrays at room temperature via a corrosion process: application in visible light photocatalysis.

    PubMed

    Iqbal, Danish; Kostka, Aleksander; Bashir, Asif; Sarfraz, Adnan; Chen, Ying; Wieck, Andreas D; Erbe, Andreas

    2014-11-12

    Many photocatalyst systems catalyze chemical reactions under ultraviolet (UV) illumination, because of its high photon energies. Activating inexpensive, widely available materials as photocatalyst using the intense visible part of the solar spectrum is more challenging. Here, nanorod arrays of the wide-band-gap semiconductor zinc oxide have been shown to act as photocatalysts for the aerobic photo-oxidation of organic dye Methyl Orange under illumination with red light, which is normally accessible only to narrow-band semiconductors. The homogeneous, 800-1000-nm-thick ZnO nanorod arrays show substantial light absorption (absorbances >1) throughout the visible spectral range. This absorption is caused by defect levels inside the band gap. Multiple scattering processes by the rods make the nanorods appear black. The dominantly crystalline ZnO nanorod structures grow in the (0001) direction, i.e., with the c-axis perpendicular to the surface of polycrystalline zinc. The room-temperature preparation route relies on controlled cathodic delamination of a weakly bound polymer coating from metallic zinc, an industrially produced and cheaply available substrate. Cathodic delamination is a sequential synthesis process, because it involves the propagation of a delamination front over the base material. Consequently, arbitrarily large sample surfaces can be nanostructured using this approach.

  16. Tribological and corrosion behavior of friction stir processed Ti-CaP nanocomposites in simulated body fluid solution.

    PubMed

    Farnoush, Hamidreza; Abdi Bastami, Ashkan; Sadeghi, Ali; Aghazadeh Mohandesi, Jamshid; Moztarzadeh, Fathollah

    2013-04-01

    In the present study, friction stir processing was utilized to incorporate nano-hydroxyapatite particles into Ti-6Al-4V substrates to fabricate Ti-CaP nanocomposite surface layer. Microstructures of the stir zone and the fabricated Ti-CaP nanocomposite layer were analyzed using optical and scanning electron microscopy, respectively. Microhardness profile and AFM analysis of substrates were then studied. The microhardness of Ti-CaP nanocomposite layer was reached about 386 HV due to the grain refinement and the distribution of nano-hydroxyapatite particles. Potentiodynamic polarization studies showed that the Ti-CaP nanocomposite layer protected effectively the Ti-6Al-4V substrates from corroding in simulated body fluid solution. The tribological properties of the samples were studied in both dry and simulated biological conditions. The wear rate and friction coefficient decreased by friction stir processing on Ti-6Al-4V substrates. From the analysis of plotted graphs of weight loss versus sliding distance, a correlation between wear coefficient and microhardness through thickness was established. The wear mechanisms were also investigated through scanning electron microscopy. It was shown that the major mechanism was abrasive wear.

  17. Electrochemical corrosion studies

    NASA Technical Reports Server (NTRS)

    Knockemus, W. W.

    1986-01-01

    The objective was to gain familiarity with the Model 350 Corrosion Measurement Console, to determine if metal protection by grease coatings can be measured by the polarization-resistance method, and to compare corrosion rates of 4130 steel coated with various greases. Results show that grease protection of steel may be determined electrochemically. Studies were also conducted to determine the effectiveness of certain corrosion inhibitors on aluminum and steel.

  18. Galvanic Corrosion Initiatives

    DTIC Science & Technology

    1987-12-01

    tested to indfiqte whether the galvanic corrosion which developed was cosmetic or if it had an effect on ’the mechanical properties wthe * material. fly...properties of each material were determined. The resulting data distinguished the developed corrosion as either being cosmetic or having " " an effect on the...corrosion that occurs is not just cosmetic , but instead has an effect on the mechanical properties of the material. While a galvanic couple may be safe in one

  19. Dictionary of corrosion and corrosion control: English-German/German-English

    SciTech Connect

    Gross, H.

    1985-01-01

    This dictionary has been complied by coworkers of the Department of Applied Linguistics of the Dresden University of Technology. It comprises the special terms of a highly important economical branch of science and technology. Corrosion-induced damage occurs in every branch of technology, and subsequent losses in money and material are enormous. Experts estimate that about one-third of the annual world production of steel and iron is destroyed by corrosion. Corrosion protection is thus becoming increasingly important in order to solve the problems involved, a profound understanding of corrosion processes and of the possibilities of corrosion control is indispensible. The dictionary comprises approximately 3,000 entries in each part taken from a wide variety of fields.

  20. Guided lamb waves and L-SAFT processing technique for enhanced detection and imaging of corrosion defects in plates with small depth-to-wavelength ratio.

    PubMed

    Sicard, René; Chahbaz, Ahmad; Goyette, Jacques

    2004-10-01

    The Lamb synthetic aperture focusing technique (L-SAFT) imaging algorithm in the Fourier domain is used to produce Lamb wave imaging in plates while considering the wave dispersive properties. This artificial focusing technique produces easy-to-interpret, modified B-scan type images of Lamb wave inspection results. The high level of sensitivity of Lamb waves combined with the L-SAFT algorithm allows one to detect and to produce images of corrosion defects with small depth-to-wavelength ratio. This paper briefly presents the formulated L-SAFT algorithm used for Lamb waves and, in more details, some experimental results obtained on simulated and real corrosion pits, demonstrating the benefit of combining L-SAFT with pulse-echo Lamb wave inspection. The obtained images of the real corrosion defects showed detection of pits with a depth-to-wavelength ratio of approximately 2/11.

  1. Handbook of corrosion data

    SciTech Connect

    Craig, D.

    1989-01-01

    Each listing includes a general description of the environment, a comment on the corrosion characteristics of various alloys in the environment, a bibliography of recent articles specific to the environment, tables consolidating and comparing corrosion rates at temperatures and concentrations for various alloys, and finally, graphical information. Also included are summaries on the general corrosion characteristics of major metals and alloys. This separate section of the book considers each material group; such as, aluminum, stainless steel, zinc, etc. Additional tables are presented to give the corrosion characteristics of various alloys in hundreds of environments.

  2. Atomistic insights into aqueous corrosion of copper

    NASA Astrophysics Data System (ADS)

    Jeon, Byoungseon; Sankaranarayanan, Subramanian K. R. S.; van Duin, Adri C. T.; Ramanathan, Shriram

    2011-06-01

    Corrosion is a fundamental problem in electrochemistry and represents a mode of failure of technologically important materials. Understanding the basic mechanism of aqueous corrosion of metals such as Cu in presence of halide ions is hence essential. Using molecular dynamics simulations incorporating reactive force-field (ReaxFF), the interaction of copper substrates and chlorine under aqueous conditions has been investigated. These simulations incorporate effects of proton transfer in the aqueous media and are suitable for modeling the bond formation and bond breakage phenomenon that is associated with complex aqueous corrosion phenomena. Systematic investigation of the corrosion process has been carried out by simulating different chlorine concentration and solution states. The structural and morphological differences associated with metal dissolution in the presence of chloride ions are evaluated using dynamical correlation functions. The simulated atomic trajectories are used to analyze the charged states, molecular structure and ion density distribution which are utilized to understand the atomic scale mechanism of corrosion of copper substrates under aqueous conditions. Increased concentration of chlorine and higher ambient temperature were found to expedite the corrosion of copper. In order to study the effect of solution states on the corrosion resistance of Cu, partial fractions of proton or hydroxide in water were configured, and higher corrosion rate at partial fraction hydroxide environment was observed. When the Cl- concentration is low, oxygen or hydroxide ion adsorption onto Cu surface has been confirmed in partial fraction hydroxide environment. Our study provides new atomic scale insights into the early stages of aqueous corrosion of metals such as copper.

  3. Environmentally Friendly Coating Technology for Autonomous Corrosion Control

    NASA Technical Reports Server (NTRS)

    Calle, Luz M.; Li, Wenyan; Buhrow, Jerry W.; Johnsey, Marissa N.; Jolley, Scott T.; Pearman, Benjamin P.; Zhang, Xuejun; Fitzpatrick, Lilliana; Gillis, Mathew; Blanton, Michael; hide

    2016-01-01

    This work concerns the development of environmentally friendly encapsulation technology, specifically designed to incorporate corrosion indicators, inhibitors, and self-healing agents into a coating, in such a way that the delivery of the indicators and inhibitors is triggered by the corrosion process, and the delivery of self-healing agents is triggered by mechanical damage to the coating. Encapsulation of the active corrosion control ingredients allows the incorporation of desired autonomous corrosion control functions such as: early corrosion detection, hidden corrosion detection, corrosion inhibition, and self-healing of mechanical damage into a coating. The technology offers the versatility needed to include one or several corrosion control functions into the same coating.The development of the encapsulation technology has progressed from the initial proof-of-concept work, in which a corrosion indicator was encapsulated into an oil-core (hydrophobic) microcapsule and shown to be delivered autonomously, under simulated corrosion conditions, to a sophisticated portfolio of micro carriers (organic, inorganic, and hybrid) that can be used to deliver a wide range of active corrosion ingredients at a rate that can be adjusted to offer immediate as well as long-term corrosion control. The micro carriers have been incorporated into different coating formulas to test and optimize the autonomous corrosion detection, inhibition, and self-healing functions of the coatings. This paper provides an overview of progress made to date and highlights recent technical developments, such as improved corrosion detection sensitivity, inhibitor test results in various types of coatings, and highly effective self-healing coatings based on green chemistry.

  4. Irradiation-Accelerated Corrosion of Reactor Core Materials. Final Report

    SciTech Connect

    Jiao, Zhujie; Was, Gary; Bartels, David

    2015-04-02

    This project aims to understand how radiation accelerates corrosion of reactor core materials. The combination of high temperature, chemically aggressive coolants, a high radiation flux and mechanical stress poses a major challenge for the life extension of current light water reactors, as well as the success of most all GenIV concepts. Of these four drivers, the combination of radiation and corrosion places the most severe demands on materials, for which an understanding of the fundamental science is simply absent. Only a few experiments have been conducted to understand how corrosion occurs under irradiation, yet the limited data indicates that the effect is large; irradiation causes order of magnitude increases in corrosion rates. Without a firm understanding of the mechanisms by which radiation and corrosion interact in film formation, growth, breakdown and repair, the extension of the current LWR fleet beyond 60 years and the success of advanced nuclear energy systems are questionable. The proposed work will address the process of irradiation-accelerated corrosion that is important to all current and advanced reactor designs, but remains very poorly understood. An improved understanding of the role of irradiation in the corrosion process will provide the community with the tools to develop predictive models for in-reactor corrosion, and to address specific, important forms of corrosion such as irradiation assisted stress corrosion cracking.

  5. Preparation and Photocatalytic Activity of Potassium-Incorporated Titanium Oxide Nanostructures Produced by the Wet Corrosion Process Using Various Titanium Alloys

    PubMed Central

    Lee, So Yoon; Lee, Choong Hyun; Kim, Do Yun; Locquet, Jean-Pierre; Seo, Jin Won

    2015-01-01

    Nanostructured potassium-incorporated Ti-based oxides have attracted much attention because the incorporated potassium can influence their structural and physico-chemical properties. With the aim of tuning the structural and physical properties, we have demonstrated the wet corrosion process (WCP) as a simple method for nanostructure fabrication using various Ti-based materials, namely Ti–6Al–4V alloy (TAV), Ti–Ni (TN) alloy and pure Ti, which have 90%, 50% and 100% initial Ti content, respectively. We have systematically investigated the relationship between the Ti content in the initial metal and the precise condition of WCP to control the structural and physical properties of the resulting nanostructures. The WCP treatment involved various concentrations of KOH solutions. The precise conditions for producing K-incorporated nanostructured titanium oxide films (nTOFs) were strongly dependent on the Ti content of the initial metal. Ti and TAV yielded one-dimensional nanowires of K-incorporated nTOFs after treatment with 10 mol/L-KOH solution, whereas TN required a higher concentration (20 mol/L-KOH solution) to produce comparable nanostructures. The obtained nanostructures revealed a blue-shift in UV absorption spectra due to the quantum confinement effects. A significant enhancement of the photocatalytic activity was observed via the chromomeric change and the intermediate formation of methylene blue molecules under UV irradiation. This study demonstrates the WCP as a simple, versatile and scalable method for the production of nanostructured K-incorporated nTOFs to be used as high-performance photocatalysts for environmental and energy applications. PMID:28347071

  6. Corrosion chemistry closing comments: opportunities in corrosion science facilitated by operando experimental characterization combined with multi-scale computational modelling.

    PubMed

    Scully, John R

    2015-01-01

    Recent advances in characterization tools, computational capabilities, and theories have created opportunities for advancement in understanding of solid-fluid interfaces at the nanoscale in corroding metallic systems. The Faraday Discussion on Corrosion Chemistry in 2015 highlighted some of the current needs, gaps and opportunities in corrosion science. Themes were organized into several hierarchical categories that provide an organizational framework for corrosion. Opportunities to develop fundamental physical and chemical data which will enable further progress in thermodynamic and kinetic modelling of corrosion were discussed. These will enable new and better understanding of unit processes that govern corrosion at the nanoscale. Additional topics discussed included scales, films and oxides, fluid-surface and molecular-surface interactions, selected topics in corrosion science and engineering as well as corrosion control. Corrosion science and engineering topics included complex alloy dissolution, local corrosion, and modelling of specific corrosion processes that are made up of collections of temporally and spatially varying unit processes such as oxidation, ion transport, and competitive adsorption. Corrosion control and mitigation topics covered some new insights on coatings and inhibitors. Further advances in operando or in situ experimental characterization strategies at the nanoscale combined with computational modelling will enhance progress in the field, especially if coupling across length and time scales can be achieved incorporating the various phenomena encountered in corrosion. Readers are encouraged to not only to use this ad hoc organizational scheme to guide their immersion into the current opportunities in corrosion chemistry, but also to find value in the information presented in their own ways.

  7. Stress-corrosion cracking in metals

    NASA Technical Reports Server (NTRS)

    1971-01-01

    Criteria and recommended practices for preventing stress-corrosion cracking from impairing the structural integrity and flightworthiness of space vehicles are presented. The important variables affecting stress-corrosion cracking are considered to be the environment, including time and temperature; metal composition, and structure; and sustained tensile stress. For designing spacecraft structures that are free of stress-corrosion cracking for the service life of the vehicle the following rules apply: (1) identification and control of the environments to which the structure will be exposed during construction, storage, transportation, and use; (2) selection of alloy compositions and tempers which are resistant to stress-corrosion cracking in the identified environment; (3) control of fabrication and other processes which may introduce residual tensile stresses or damage the material; (4) limitation of the combined residual and applied tensile stresses to below the threshold stress level for the onset of cracking throughout the service life of the vehicle; and (5) establishment of a thorough inspection program.

  8. Comparison Between the Inhibition Efficiencies of Two Modification Processes with PEG-Ceria Based Layers Against Corrosion of Mild Steel in Chloride and Sulfate Media

    NASA Astrophysics Data System (ADS)

    Boudellioua, H.; Hamlaoui, Y.; Tifouti, L.; Pedraza, F.

    2017-08-01

    Cerium (III) and polyethylene glycol (PEG) combinations were employed to enhance the corrosion resistance of ASTM A915 mild steel in 0.1 M NaCl and in 0.1 M Na2SO4 media. One of the combinations consisted in dipping the steel in a bath mixture of PEG and cerium nitrate for 60 min. In the second combination, the steel was first immersed in the PEG solution for 30 min, then in cerium nitrate for 30 additional minutes. The corrosion protective capabilities of the superficially modified steels were evaluated through cyclic voltammetry, linear polarization resistance (R p), polarization measurements (Tafel) and electrochemical impedance spectroscopy. The composition and structure of the surface products were analyzed through Raman spectroscopy and scanning electron microscopy coupled to chemical EDS analysis. The mixture of PEG and cerium nitrate hindered the development of corrosion products on the mild steel surface. However, the subsequent immersion of the steel first in PEG then in cerium nitrate was not efficient to slow down corrosion.

  9. Improvement of abrasion resistance in artificial seawater and corrosion resistance in NaCl solution of 7075 aluminum alloy processed by laser shock peening

    NASA Astrophysics Data System (ADS)

    Wang, Hao; Ning, Chengyi; Huang, Yihui; Cao, Zhenya; Chen, Xiaoxiao; Zhang, Wenwu

    2017-03-01

    As 7075 aluminum alloy is widely used in a humid environment, in order to enhance its abrasion resistance and electrochemical corrosion resistance, the paper studied the effect of laser shock peening on abrasion resistance in artificial seawater and corrosion resistance in 3.5% NaCl solution of 7075 aluminum alloy. Result shows that when specimens were treated once and twice with 7.17 GW/cm2 the abrasion loss would be reduced by 43.75% and 46.09% compare to untreated respectively, and the corrosion rate of 7075 aluminum alloy could be reduced as much as 50.32% by LSP treatment with 7.17 GW/cm2. What's more, the effects on the microhardness, microstructure and residual stress with different LSP impacts and power density were investigated to find out strengthening mechanism of laser shock peening, which were observed and measured by microhardness tester, optical microscope and X-ray diffraction (XRD) residual stress tester. In the entire laboratory tests, it is considered that LSP is a practical option to improve abrasion resistance in seawater and corrosion resistance of 7075 aluminum alloy.

  10. IMPACT OF NUCLEAR MATERIAL DISSOLUTION ON VESSEL CORROSION

    SciTech Connect

    Mickalonis, J.; Dunn, K.; Clifton, B.

    2012-10-01

    Different nuclear materials require different processing conditions. In order to maximize the dissolver vessel lifetime, corrosion testing was conducted for a range of chemistries and temperature used in fuel dissolution. Compositional ranges of elements regularly in the dissolver were evaluated for corrosion of 304L, the material of construction. Corrosion rates of AISI Type 304 stainless steel coupons, both welded and non-welded coupons, were calculated from measured weight losses and post-test concentrations of soluble Fe, Cr and Ni.

  11. High temperature electrochemical corrosion rate probes for combustion environments

    SciTech Connect

    Covino, Bernard S., Jr.; Bullard, Sophie J.; Cramer, Stephen D.; Holcomb, Gordon R.; Ziomek-Moroz, Margaret; Eden, David A.; Kane, Russell D.; Eden, Dawn C.

    2004-01-01

    Electrochemical corrosion rate probes have been constructed and tested along with mass loss coupons in an air plus water vapor and a N2/O2/CO2 plus water vapor environment. Temperatures ranged from 200? to 700?C. Results show that electrochemical corrosion rates for ash-covered mild steel are a function of time, temperature and process environment. Correlation between the electrochemical and mass loss corrosion rates was poor.

  12. On corrosivity of sulphate-nitrate-chloride sewage used in catalyst production

    SciTech Connect

    Medvedeva, M.L.

    1995-09-01

    Solutions containing sodium chloride, nitrate, and sulfate are most often used in petroleum processing plants. These solutions are very corrosive to the equipment in the waste processing plants. The corrosivity of the solutions was studied and corrosion resistance was measured as a function of mass loss.

  13. Effect of Na2WO4 on Growth Process and Corrosion Resistance of Micro-arc Oxidation Coatings on 2A12 Aluminum Alloys in CH3COONa Electrolyte

    NASA Astrophysics Data System (ADS)

    Lin, Zhaoqing; Yu, Huijun; He, Siyu; Wang, Diangang; Chen, Chuanzhong

    2016-01-01

    Ceramic coatings were deposited on 2A12 aluminum alloys using micro-arc oxidation (MAO) technology in CH3COONa-Na2WO4 electrolyte. The MAO process was studied by recording the current-time curve. The influences of Na2WO4 concentrations on the coatings in CH3COONa electrolyte were investigated. The results show that the Na2WO4 concentrations affect the MAO process and performances of the coatings directly. Na2WO4 in excess is harmful for the formation of Al2O3 in this electrolyte. The corrosion resistance was enhanced with the decrease of Na2WO4 concentration.

  14. Fireside Corrosion USC Steering

    SciTech Connect

    G. R. Holcomb; J. Tylczak

    2011-09-07

    Oxy-Fuel Fireside Research goals are: (1) Determine the effect of oxy-fuel combustion on fireside corrosion - (a) Flue gas recycle choice, Staged combustion ramifications, (c) JCOAL Collaboration; and (2) Develop methods to use chromia solubility in ash as an 'ash corrosivity' measurement - (a) Synthetic ashes at first, then boiler and burner rig ashes, (b) Applicable to SH/RH conditions.

  15. Demystifying Controlling Copper Corrosion

    EPA Science Inventory

    The LCR systematically misses the highest health and corrosion risk sites for copper. Additionally, there are growing concerns for WWTP copper in sludges and discharge levels. There are many corrosion control differences between copper and lead. This talk explains the sometimes c...

  16. Potentiodynamic Corrosion Testing.

    PubMed

    Munir, Selin; Pelletier, Matthew H; Walsh, William R

    2016-09-04

    Different metallic materials have different polarization characteristics as dictated by the open circuit potential, breakdown potential, and passivation potential of the material. The detection of these electrochemical parameters identifies the corrosion factors of a material. A reliable and well-functioning corrosion system is required to achieve this. Corrosion of the samples was achieved via a potentiodynamic polarization technique employing a three-electrode configuration, consisting of reference, counter, and working electrodes. Prior to commencement a baseline potential is obtained. Following the stabilization of the corrosion potential (Ecorr), the applied potential is ramped at a slow rate in the positive direction relative to the reference electrode. The working electrode was a stainless steel screw. The reference electrode was a standard Ag/AgCl. The counter electrode used was a platinum mesh. Having a reliable and well-functioning in vitro corrosion system to test biomaterials provides an in-expensive technique that allows for the systematic characterization of the material by determining the breakdown potential, to further understand the material's response to corrosion. The goal of the protocol is to set up and run an in vitro potentiodynamic corrosion system to analyze pitting corrosion for small metallic medical devices.

  17. Demystifying Controlling Copper Corrosion

    EPA Science Inventory

    The LCR systematically misses the highest health and corrosion risk sites for copper. Additionally, there are growing concerns for WWTP copper in sludges and discharge levels. There are many corrosion control differences between copper and lead. This talk explains the sometimes c...

  18. Reduce FCC corrosion

    SciTech Connect

    Walker, H.B.

    1984-01-01

    Efficiency of fluid catalytic cracking (FCC) vapor recovery units can be significantly reduced by corrosion and fouling. The fundamentals of FCC light ends corrosion, including diagnoses, control and monitoring of hydrogen blistering, general metal loss, pitting, erosion and under-deposit attack are discussed, relating actual unit problems to effective treatment program solutions.

  19. CECOM Corrosion Prevention and Control (CCPC) training course

    NASA Astrophysics Data System (ADS)

    The mission profile, mode of operation, life cycle environmental profile and planned platform use shall be used to develop degree of corrosion prevention and control required. Corrosion prevention and control is achievable by requiring and enforcing currently available CECOM specifications and standards; which, because of rapidly changing technologies, need to be continually upgraded. A CPC plan should be generated in the advanced development acquisition phase and updated in every ongoing phase. All design decisions and materials selection, including ECPs, should be reviewed for impact on corrosion resistance. SSSs should include requirements for protective storage and periodic inspections for corrosion and visual RH indicators. Maintenance manuals should describe cleaning processes, non-corrosive cleaning fluids and suitable drying procedures. Any sign of corrosion, after test or in the field should require correction, since corrosion once started is progressive and does not reverse. All electronic or mechanical failures should be subject to failure analysis to determine if root cause of failure is corrosion. Warranties should specifically insure against corrosion failures. Environmental tests, with proper severity, will disclose corrosive potentials.

  20. In vitro corrosion testing of modular hip tapers.

    PubMed

    Goldberg, Jay R; Gilbert, Jeremy L

    2003-02-15

    The in vivo fretting behavior of modular hip prostheses was simulated to determine the effects of material combination and a unique TiN/AlN coating on fretting and corrosion at the taper interface. Fretting current, open-circuit potential (OCP), and quantities of soluble debris were measured to determine the role of mechanically assisted crevice corrosion on fretting and corrosion of modular hip tapers. Test groups consisting of similar-alloy (Co-Cr-Mo head/Co-Cr-Mo neck), mixed-alloy (Co-Cr-Mo head/Ti-6Al-4V neck), and TiN/AlN-coated mixed-alloy modular hip taper couples were used. Loads required to initiate fretting were similar for all test groups and were well below loads produced by walking and other physical activities. Decreases in OCP and increases in fretting current observed during long-term cyclic loading were indicative of fretting and corrosion. Current measured after cessation of cyclic loading suggests that once the conditions for crevice corrosion are established, corrosion can continue in the absence of loading. The chemical, mechanical, and electrochemical measurements, along with microscopic inspections of the taper surfaces indicate that the fretting and corrosion behavior of similar- and mixed-alloy taper couples are similar and that the coated samples are more resistant to fretting and corrosion. The results of this study clearly indicate the role of mechanical loading in the corrosion process, and support the hypothesis of mechanically assisted crevice corrosion.

  1. Prediction of Corrosion of Advanced Materials and Fabricated Components

    SciTech Connect

    A. Anderko; G. Engelhardt; M.M. Lencka; M.A. Jakab; G. Tormoen; N. Sridhar

    2007-09-29

    The goal of this project is to provide materials engineers, chemical engineers and plant operators with a software tool that will enable them to predict localized corrosion of process equipment including fabricated components as well as base alloys. For design and revamp purposes, the software predicts the occurrence of localized corrosion as a function of environment chemistry and assists the user in selecting the optimum alloy for a given environment. For the operation of existing plants, the software enables the users to predict the remaining life of equipment and help in scheduling maintenance activities. This project combined fundamental understanding of mechanisms of corrosion with focused experimental results to predict the corrosion of advanced, base or fabricated, alloys in real-world environments encountered in the chemical industry. At the heart of this approach is the development of models that predict the fundamental parameters that control the occurrence of localized corrosion as a function of environmental conditions and alloy composition. The fundamental parameters that dictate the occurrence of localized corrosion are the corrosion and repassivation potentials. The program team, OLI Systems and Southwest Research Institute, has developed theoretical models for these parameters. These theoretical models have been applied to predict the occurrence of localized corrosion of base materials and heat-treated components in a variety of environments containing aggressive and non-aggressive species. As a result of this project, a comprehensive model has been established and extensively verified for predicting the occurrence of localized corrosion as a function of environment chemistry and temperature by calculating the corrosion and repassivation potentials.To support and calibrate the model, an experimental database has been developed to elucidate (1) the effects of various inhibiting species as well as aggressive species on localized corrosion of nickel

  2. Corrosion failures of austenitic stainless steel piping

    SciTech Connect

    Louthan, M.R. Jr.

    1993-10-01

    The safe and efficient operation of many chemical/industrial systems requires the continued integrity of the process piping; this is achieved through a complex series of interactions influenced by design, fabrication, construction, operation, inspection and lay-up requirements. Potential material-enviroment interactions are frequently, if evaluated at all, relegated to secondary considerations. This tendency virtually assures corrosion induced degradation of the process piping systems. Pitting, crevice attack, stress cracking, microbiologically influenced corrosion, intergranular attack and corrosion fatigue have caused leaks, cracks, failures and shutdown of numerous process systems. This paper uses the lessons learned from failure analysis to emphasize the importance of an integrated material program to system success. The necessity of continuing evaluation if also emphasized through examples of failures which were associated with materials-environment interactions caused by slight alterations of processes and/or systems.

  3. Characterization of Encapsulated Corrosion Inhibitors for Environmentally Friendly Smart Coatings

    NASA Technical Reports Server (NTRS)

    Pearman, Benjamin Pieter; Li, Wenyan; Buhrow, Jerry; Zhang, Xuejun; Surma, Jan; Fitzpatrick, Lilly; Montgomery, Eliza; Calle, Luz Marina

    2014-01-01

    Research efforts are under way to replace current corrosion inhibitors with more environmentally friendly alternatives. However, problems with corrosion inhibition efficiency, coating compatibility and solubility have hindered the use of many of these materials as simple pigment additives.This paper will present technical details on how the Corrosion Technology Lab at NASAs Kennedy Space Center (KSC) has addressed these issues by encapsulating environmentally friendly inhibitors into organic and inorganic microparticles and microcapsules. The synthetic process for polymer particles was characterized and post-synthesis analysis was performed to determine the interactions between the inhibitors and the encapsulation material. The pH-controlled release of inhibitors from various particle formulations in aqueous base was monitored and compared to both electrochemical and salt immersion accelerated corrosion experiment. Furthermore, synergistic corrosion inhibition effects observed during the corrosion testing of several inhibitor combinations will be presented.

  4. Mechanism of corrosion fatigue cracking of automotive coil spring steel

    NASA Astrophysics Data System (ADS)

    Nam, Tae-Heum; Kwon, Min-Seok; Kim, Jung-Gu

    2015-11-01

    The AISI 300M ultra-high strength steel was applied for the automotive suspension coil spring. Recently, some premature failures were reported, which caused by synergistic effect of cyclic mechanical stress and corrosion, namely corrosion fatigue cracking. In this study, the accurate mechanism of corrosion fatigue cracking for coil spring steel was studied for the proper prevention method against the catastrophic failure. Fatigue life was evaluated in 5 wt% NaCl solution under the anodic dissolution and hydrogen embrittlement conditions, which is simulated by applying constant potentials. Scanning electron microscopy and energy dispersive X-ray spectroscopy analysis indicated that the corrosion fatigue cracking was initiated at the MnS inclusion of the pit initiation site. The calculation of hydrogen production corresponding to each corrosion fatigue test condition revealed the two operating mechanisms of the cracking process. The corrosion fatigue cracking failure of coil spring steel was mainly caused by the anodic dissolution combined with hydrogen embrittlement.

  5. Microbial Iron Respiration Can Protect Steel from Corrosion

    PubMed Central

    Dubiel, M.; Hsu, C. H.; Chien, C. C.; Mansfeld, F.; Newman, D. K.

    2002-01-01

    Microbiologically influenced corrosion (MC) of steel has been attributed to the activity of biofilms that include anaerobic microorganisms such as iron-respiring bacteria, yet the mechanisms by which these organisms influence corrosion have been unclear. To study this process, we generated mutants of the iron-respiring bacterium Shewanella oneidensis strain MR-1 that were defective in biofilm formation and/or iron reduction. Electrochemical impedance spectroscopy was used to determine changes in the corrosion rate and corrosion potential as a function of time for these mutants in comparison to the wild type. Counter to prevailing theories of MC, our results indicate that biofilms comprising iron-respiring bacteria may reduce rather than accelerate the corrosion rate of steel. Corrosion inhibition appears to be due to reduction of ferric ions to ferrous ions and increased consumption of oxygen, both of which are direct consequences of microbial respiration. PMID:11872499

  6. Microbiologically influenced corrosion (MIC) of storage tank bottom plates

    NASA Astrophysics Data System (ADS)

    Syafaat, Taufik A.; Ismail, Mokhtar Che

    2015-07-01

    Aboveground atmospheric storage tanks (AST) receive crude oil from offshore for storage and further processing. Integrity issue of AST storing crude oil is not only affected by external corrosion but also internal corrosion from crude oil that supports the growth of the microorganisms originating from the reservoir. The objective of this research is to study the effect of sulfate reduction bacteria (SRB) on the corrosion of AST. The results indicates that SRB has significant effect on the corrosion rate of storage tank bottom plate.

  7. The Corrosion and Preservation of Iron Antiques.

    ERIC Educational Resources Information Center

    Walker, Robert

    1982-01-01

    Discusses general corrosion reactions (iron to rust), including corrosion of iron, sulfur dioxide, chlorides, immersed corrosion, and underground corrosion. Also discusses corrosion inhibition, including corrosion inhibitors (anodic, cathodic, mixed, organic); safe/dangerous inhibitors; and corrosion/inhibition in concrete/marble, showcases/boxes,…

  8. The Corrosion and Preservation of Iron Antiques.

    ERIC Educational Resources Information Center

    Walker, Robert

    1982-01-01

    Discusses general corrosion reactions (iron to rust), including corrosion of iron, sulfur dioxide, chlorides, immersed corrosion, and underground corrosion. Also discusses corrosion inhibition, including corrosion inhibitors (anodic, cathodic, mixed, organic); safe/dangerous inhibitors; and corrosion/inhibition in concrete/marble, showcases/boxes,…

  9. Localized corrosion and stress corrosion cracking resistance of friction stir welded aluminum alloy 5454

    SciTech Connect

    Frankel, G.S.; Xia, Z.

    1999-02-01

    The susceptibility of welded and unwelded samples of Al 5454 (UNS A95454) in the -O and -H34 tempers to pitting corrosion and stress corrosion cracking (SCC) in chloride solutions was studied. Welded samples were fabricated using the relatively new friction stir welding (FSW) process as well as a standard gas-tungsten arc welding process for comparison. Pitting corrosion was assessed through potentiodynamic polarization experiments. U-bend and slow strain rate tests were used to determine SCC resistance. The FSW samples exhibited superior resistance to pitting corrosion compared to the base metal and arc-welded samples. U-bend tests indicated adequate SCC resistance for the FSW samples. However, the FSW samples exhibited discontinuities that probably were associated with remnant boundaries of the original plates. These defects resulted in intermittent increased susceptibility to pitting and, particularly for Al 5454-H34 samples, poor mechanical properties in general.

  10. Detection of Intergranular Corrosion in Cold Plate Face Sheets

    NASA Technical Reports Server (NTRS)

    Winfree, William P.; Smith, Stephen W.; Piascik, Robert S.; Howell, Patricia A.

    2002-01-01

    Cold plates are critical for cooling electronic systems in the shuttle. As a result of the environmental conditions in which they operate, water can condense between them and a support shelf. In some cases, this water results in intergranular corrosion in the face sheet. If the intergranular corrosion sufficiently penetrates the face sheet, a coolant leak could occur and jeopardize cold plate operation. This paper examines techniques for detecting and characterizing the intergranular corrosion, to enable recertification of cold plates that have been in operation for 15 plus years. Intergranular corrosion was artificially induced in the face sheets of a series of cold plate specimens using an electrochemical process. Some of the cold plate specimens were separated for destructive characterization of the extent of corrosion produced by the electrochemical process and to insure the induced corrosion was intergranular. The rest of the specimens were characterized nondestructively using several techniques. X-ray tomography and ultrasonic techniques provided the best indication of corrosion in these specimens and will be the focus of this paper. An x-ray tomography technique was shown to be the most effective technique for characterizing depth of the intergranular corrosion. From these measurements, corrosion profile maps were developed that were consistent with subsequent destructive evaluations of the specimens. This enabled the assessment of NDE (ondestructive evaluation) standards to evaluate the viability of other NDE techniques. Due to system constraints, a different technique must be used to inspect an entire cold plate. An ultrasonic technique was shown to be very reliable for detection of corrosion in the unbacked regions of the face sheet. The ultrasonic technique was performed in an alcohol bath to avoid additional corrosion during the NDE evaluation. A pulse echo technique that focuses on the RMS value of the signal is shown to be very sensitive to the

  11. Prediction of reinforcement corrosion using corrosion induced cracks width in corroded reinforced concrete beams

    SciTech Connect

    Khan, Inamullah; François, Raoul; Castel, Arnaud

    2014-02-15

    This paper studies the evolution of reinforcement corrosion in comparison to corrosion crack width in a highly corroded reinforced concrete beam. Cracking and corrosion maps of the beam were drawn and steel reinforcement was recovered from the beam to observe the corrosion pattern and to measure the loss of mass of steel reinforcement. Maximum steel cross-section loss of the main reinforcement and average steel cross-section loss between stirrups were plotted against the crack width. The experimental results were compared with existing models proposed by Rodriguez et al., Vidal et al. and Zhang et al. Time prediction models for a given opening threshold are also compared to experimental results. Steel cross-section loss for stirrups was also measured and was plotted against the crack width. It was observed that steel cross-section loss in the stirrups had no relationship with the crack width of longitudinal corrosion cracks. -- Highlights: •Relationship between crack and corrosion of reinforcement was investigated. •Corrosion results of natural process and then corresponds to in-situ conditions. •Comparison with time predicting model is provided. •Prediction of load-bearing capacity from crack pattern was studied.

  12. Corrosion of copper in oxygen-deficient groundwater with and without deep bedrock micro-organisms: Characterisation of microbial communities and surface processes

    NASA Astrophysics Data System (ADS)

    Huttunen-Saarivirta, E.; Rajala, P.; Bomberg, M.; Carpén, L.

    2017-02-01

    Copper specimens were exposed to oxygen-deficient artificial groundwater in the presence and absence of micro-organisms enriched from the deep bedrock of the planned nuclear waste repository site at Olkiluoto island on the western coast of Finland. During the exposure periods of 4 and 10 months, the copper specimens were subjected to electrochemical measurements. The biofilm developed on the specimens and the water used in the exposures were subjected to microbiological analyses. Changes in the water chemistry were also determined and surfaces of the copper specimens were characterized with respect to the morphology and composition of the formed corrosion products. The results showed that under biotic conditions, redox of the water and open circuit potential (OCP) of the copper specimens were generally negative and resulted in the build-up of a copper sulphide, Cu2S, layer due to the activity of sulphate-reducing bacteria (SRB) that were included in the system. In the 4-month test, the electrochemical behaviour of the specimens changed during the exposure and alphaproteobactria Rhizobiales were the dominant bacterial group in the biofilm where the highest corrosion rate was observed. In the 10-month test, however, deltaproteobacteria SRB flourished and the initial electrochemical behaviour and the low corrosion rate of the copper were retained until the end of the test period. Under abiotic conditions, the positive water redox potential and specimen OCP correlated with the formation of copper oxide, Cu2O. Furthermore, in the absence of SRB, Cu2O provided slightly inferior protection against corrosion compared to that by Cu2S in the presence of SRB. The obtained results show that the presence of microorganisms may enhance the passivity of copper. In addition, the identification of key microbial species, such as SRB thriving on copper for long time periods, is important for successful prediction of the behaviour of copper.

  13. Corrosion-resistant uranium

    DOEpatents

    Hovis, Jr., Victor M.; Pullen, William C.; Kollie, Thomas G.; Bell, Richard T.

    1983-01-01

    The present invention is directed to the protecting of uranium and uranium alloy articles from corrosion by providing the surfaces of the articles with a layer of an ion-plated metal selected from aluminum and zinc to a thickness of at least 60 microinches and then converting at least the outer surface of the ion-plated layer of aluminum or zinc to aluminum chromate or zinc chromate. This conversion of the aluminum or zinc to the chromate form considerably enhances the corrosion resistance of the ion plating so as to effectively protect the coated article from corrosion.

  14. Corrosion-resistant uranium

    DOEpatents

    Hovis, V.M. Jr.; Pullen, W.C.; Kollie, T.G.; Bell, R.T.

    1981-10-21

    The present invention is directed to the protecting of uranium and uranium alloy articles from corrosion by providing the surfaces of the articles with a layer of an ion-plated metal selected from aluminum and zinc to a thickness of at least 60 microinches and then converting at least the outer surface of the ion-plated layer of aluminum or zinc to aluminum chromate or zinc chromate. This conversion of the aluminum or zinc to the chromate form considerably enhances the corrosion resistance of the ion plating so as to effectively protect the coated article from corrosion.

  15. Current and potential distributions in corrosion systems

    SciTech Connect

    Smyrl, W.H.

    1980-01-01

    Current and potential distribution calculations in corrosion are reviewed. The mathematical methods used, and the specific results for galvanic corrosion, cathodic protection, and localized corrosion are described.

  16. Corrosion Preventive Compounds Lifetime Testing

    NASA Technical Reports Server (NTRS)

    Hale, Stephanie M.; Kammerer, Catherine C.

    2007-01-01

    Lifetime Testing of Corrosion Preventive Compounds (CPCs) was performed to quantify performance in the various environments to which the Space Shuttle Orbiter is exposed during a flight cycle. Three CPCs are approved for use on the Orbiter: HD Calcium Grease, Dinitrol AV-30, and Braycote 601 EF. These CPCs have been rigorously tested to prove that they mitigate corrosion in typical environments, but little information is available on how they perform in the unique combination of the coastal environment at the launch pad, the vacuum of low-earth orbit, and the extreme heat of reentry. Currently, there is no lifetime or reapplication schedule established for these compounds that is based on this combination of environmental conditions. Aluminum 2024 coupons were coated with the three CPCs and exposed to conditions that simulate the environments to which the Orbiter is exposed. Uncoated Aluminum 2024 coupons were exposed to the environmental conditions as a control. Visual inspection and Electro- Impedance Spectroscopy (EIS) were performed on the samples in order to determine the effectiveness of the CPCs. The samples were processed through five mission life cycles or until the visual inspection revealed the initiation of corrosion and EIS indicated severe degradation of the coating.

  17. Corrosion Preventive Compounds Lifetime Testing

    NASA Technical Reports Server (NTRS)

    Hale, Stephanie M.; Kammerer, Catherine C.; Copp, Tracy L.

    2007-01-01

    Lifetime Testing of Corrosion Preventive Compounds (CPCs) was performed to quantify performance in the various environments to which the Space Shuttle Orbiter is exposed during a flight cycle. Three CPCs are approved for use on the Orbiter: RD Calcium Grease, Dinitrol AV-30, and Braycote 601 EF. These CPCs have been rigorously tested to prove that they mitigate corrosion in typical environments, but little information is available on how they perform in the unique combination of the coastal environment at the launch pad, the vacuum of low-earth orbit, and the extreme heat of reentry. Currently, there is no lifetime or reapplication schedule established for these compounds that is based on this combination of environmental conditions. Aluminum 2024 coupons were coated with the three CPCs and exposed to conditions that simulate the environments to which the Orbiter is exposed. Uncoated Aluminum 2024 coupons were exposed to the environmental conditions as a control. Visual inspection and Electro- Impedance Spectroscopy (EIS) were performed on the samples in order to determine the effectiveness of the CPCs. The samples were processed through five mission life cycles or until the visual inspection revealed the initiation of corrosion and EIS indicated severe degradation of the coating.

  18. Control of metallic corrosion through microbiological route.

    PubMed

    Maruthamuthu, S; Ponmariappan, S; Mohanan, S; Palaniswamy, N; Palaniappan, R; Rengaswamy, N S

    2003-09-01

    Involvement of biofilm or microorganisms in corrosion processes is widely acknowledged. Although majority of the studies on microbiologically induced corrosion (MIC) have concentrated on aerobic/anaerobic bacteria. There are numerous aerobic bacteria, which could hinder the corrosion process. The microbiologically produced exopolymers provide the structural frame work for the biofilm. These polymers combine with dissolved metal ions and form organometallic complexes. Generally heterotrophic bacteria contribute to three major processes: (i) synthesis of polymers (ii) accumulation of reserve materials like poly-beta-hydroxy butrate (iii) production of high molecular weight extracellular polysaccharides. Poly-beta-hydroxy butyrate is a polymer of D(-)beta-hydroxy butrate and has a molecular weight between 60,000 and 2,50,000. Some extracellular polymers also have higher molecular weights. It seems that higher molecular weight polymer acts as biocoating. In the present review, role of biochemistry on corrosion inhibition and possibilities of corrosion inhibition by various microbes are discussed. The role of bacteria on current demand during cathodic protection is also debated. In addition, some of the significant contributions made by CECRI in this promising area are highlighted.

  19. Constituent Particle Clustering and Pitting Corrosion

    NASA Astrophysics Data System (ADS)

    Harlow, D. Gary

    2012-08-01

    Corrosion is a primary degradation mechanism that affects the durability and integrity of structures made of aluminum alloys, and it is a concern for commercial transport and military aircraft. In aluminum alloys, corrosion results from local galvanic coupling between constituent particles and the metal matrix. Due to variability in particle sizes, spatial location, and chemical composition, to name a few critical variables, corrosion is a complex stochastic process. Severe pitting is caused by particle clusters that are located near the material surface, which, in turn, serve as nucleation sites for subsequent corrosion fatigue crack growth. These evolution processes are highly dependent on the spatial statistics of particles. The localized corrosion growth rate is primarily dependent on the galvanic process perpetuated by particle-to-particle interactions and electrochemical potentials. Frequently, severe pits are millimeters in length, and these pits have a dominant impact on the structural prognosis. To accommodate large sizes, a model for three-dimensional (3-D) constituent particle microstructure is proposed. To describe the constituent particle microstructure in three dimensions, the model employs a fusion of classic stereological techniques, spatial point pattern analyses, and qualitative observations. The methodology can be carried out using standard optical microscopy and image analysis techniques.

  20. Interaction between corrosion crack width and steel loss in RC beams corroded under load

    SciTech Connect

    Malumbela, Goitseone; Alexander, Mark; Moyo, Pilate

    2010-09-15

    This paper presents results and discussions on an experimental study conducted to relate the rate of widening of corrosion cracks with the pattern of corrosion cracks as well as the level of steel corrosion for RC beams (153 x 254 x 3000 mm) that were corroded whilst subjected to varying levels of sustained loads. Steel corrosion was limited to the tensile reinforcement and to a length of 700 mm at the centre of the beams. The rate of widening of corrosion cracks as well as strains on uncracked faces of RC beams was constantly monitored during the corrosion process, along the corrosion region and along other potential cracking faces of beams using a demec gauge. The distribution of the gravimetric mass loss of steel along the corrosion region was measured at the end of the corrosion process. The results obtained showed that: the rate of widening of each corrosion crack is dependent on the overall pattern of the cracks whilst the rate of corrosion is independent of the pattern of corrosion cracks. A mass loss of steel of 1% was found to induce a corrosion crack width of about 0.04 mm.

  1. Electrochemical study of aluminum corrosion in boiling high purity water

    NASA Technical Reports Server (NTRS)

    Draley, J. E.; Legault, R. A.

    1969-01-01

    Electrochemical study of aluminum corrosion in boiling high-purity water includes an equation relating current and electrochemical potential derived on the basis of a physical model of the corrosion process. The work involved an examination of the cathodic polarization behavior of 1100 aluminum during aqueous oxidation.

  2. Corrosion Inhibitors for Aluminum.

    ERIC Educational Resources Information Center

    Muller, Bodo

    1995-01-01

    Describes a simple and reliable test method used to investigate the corrosion-inhibiting effects of various chelating agents on aluminum pigments in aqueous alkaline media. The experiments that are presented require no complicated or expensive electronic equipment. (DDR)

  3. Corrosion Inhibitors for Aluminum.

    ERIC Educational Resources Information Center

    Muller, Bodo

    1995-01-01

    Describes a simple and reliable test method used to investigate the corrosion-inhibiting effects of various chelating agents on aluminum pigments in aqueous alkaline media. The experiments that are presented require no complicated or expensive electronic equipment. (DDR)

  4. BWR steel containment corrosion

    SciTech Connect

    Tan, C.P.; Bagchi, G.

    1996-04-01

    The report describes regulatory actions taken after corrosion was discovered in the drywell at the Oyster Creek Plant and in the torus at the Nine Mile Point 1 Plant. The report describes the causes of corrosion, requirements for monitoring corrosion, and measures to mitigate the corrosive environment for the two plants. The report describes the issuances of generic letters and information notices either to collect information to determine whether the problem is generic or to alert the licensees of similar plants about the existence of such a problem. Implementation of measures to enhance the containment performance under severe accident conditions is discussed. A study by Brookhaven National Laboratory (BNL) of the performance of a degraded containment under severe accident conditions is summarized. The details of the BNL study are in the appendix to the report.

  5. 49 CFR 192.925 - What are the requirements for using External Corrosion Direct Assessment (ECDA)?

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... Corrosion Direct Assessment (ECDA)? 192.925 Section 192.925 Transportation Other Regulations Relating to... External Corrosion Direct Assessment (ECDA)? (a) Definition. ECDA is a four-step process that combines... corrosion to the integrity of a pipeline. (b) General requirements. An operator that uses direct...

  6. 49 CFR 192.925 - What are the requirements for using External Corrosion Direct Assessment (ECDA)?

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... Corrosion Direct Assessment (ECDA)? 192.925 Section 192.925 Transportation Other Regulations Relating to... External Corrosion Direct Assessment (ECDA)? (a) Definition. ECDA is a four-step process that combines... corrosion to the integrity of a pipeline. (b) General requirements. An operator that uses direct...

  7. 49 CFR 192.925 - What are the requirements for using External Corrosion Direct Assessment (ECDA)?

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... Corrosion Direct Assessment (ECDA)? 192.925 Section 192.925 Transportation Other Regulations Relating to... External Corrosion Direct Assessment (ECDA)? (a) Definition. ECDA is a four-step process that combines... corrosion to the integrity of a pipeline. (b) General requirements. An operator that uses direct assessment...

  8. 49 CFR 192.925 - What are the requirements for using External Corrosion Direct Assessment (ECDA)?

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... Corrosion Direct Assessment (ECDA)? 192.925 Section 192.925 Transportation Other Regulations Relating to... External Corrosion Direct Assessment (ECDA)? (a) Definition. ECDA is a four-step process that combines... corrosion to the integrity of a pipeline. (b) General requirements. An operator that uses direct assessment...

  9. 49 CFR 192.925 - What are the requirements for using External Corrosion Direct Assessment (ECDA)?

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... Corrosion Direct Assessment (ECDA)? 192.925 Section 192.925 Transportation Other Regulations Relating to... External Corrosion Direct Assessment (ECDA)? (a) Definition. ECDA is a four-step process that combines... corrosion to the integrity of a pipeline. (b) General requirements. An operator that uses direct assessment...

  10. Modification of the Geographic Corrosivity Index and its Application to Overseas Bases

    DTIC Science & Technology

    2008-03-01

    Maritime Platforms Division Defence Science and Technology Organisation DSTO -TR-2109 ABSTRACT A Geographic Corrosivity Index (GCI) has been...Platforms Division DSTO Defence Science and Technology Organisation 506 Lorimer St Fishermans Bend, Victoria 3207 Australia Telephone: (03...failure analysis, corrosion testing, manufacturing processes and quality systems. At DSTO he is working on several corrosion mitigation projects

  11. Corrosion Experience Data Requirements.

    DTIC Science & Technology

    1988-01-01

    Pattern .... ........... .50 5-6 Focused Transducer Concept Showing the Diverging Beam from the Point of Focus as it Enters Parallel into the Steel Plate...and inspection standards. Although the ABS rules for building and classing steel vessels do not mention explicitly the allowances adopted, they have...the effects of a corrosive environment on crack growth of ship steel in terms of the probability of failure. The results indicate that corrosion is a

  12. Corrosion Behavior of an Abradable Seal Coating System

    NASA Astrophysics Data System (ADS)

    Zhang, Feng; Xu, Cunguan; Lan, Hao; Huang, Chuanbing; Zhou, Yang; Du, Lingzhong; Zhang, Weigang

    2014-08-01

    A novel NiTi/BN composite abradable coating and two traditional Ni/C and Ni/BN coatings were manufactured with NiAl as the bond layer using thermal spray technology and their corrosion behaviors were investigated. In salt spray corrosion testing of the Ni/BN coating, defective sites of the metal matrix were corroded preferentially. Simulated occlusion experiments and electrochemical tests indicated that migration of ions resulted in pH decrease and Cl- enrichment in defects, and a more aggressive electrolyte led to a decrease of the corrosion potential of the metal inside defects but an increase of the corrosion current density, representing an autocatalytic corrosion process. Moreover, galvanic corrosion between the top and bond coatings of the abradable system was studied via the electrochemical technique. The results showed that, for the NiTi/BN, Ni/BN, and Ni/graphite coatings with a NiAl bond coating, current flow was generated between the anode and cathode. The NiTi/BN coating acted as the cathode due to its passivation, while the Ni/BN and Ni/graphite coatings acted as the anode because of their lower corrosion potential compared with the NiAl coating. The anode suffered serious corrosion damage due to galvanic corrosion, while the cathode corroded only slightly.

  13. [Use of corrosion inhibitors during the sterilization and disinfection of medical instruments].

    PubMed

    Talalina, A S; Kochanova, L G; Anan'eva, A I; Romanova, A A

    1984-01-01

    The search of corrosion inhibitors reducing the corrosive action of the sterilizing and disinfecting media has been performed in order to protect instruments made of metals against corrosion during these processes. The program of the investigations includes potentiodynamic and potentiostatic measurements and full-scale tests. The infection of the sodium benzoate or potassium gluconate into the disinfecting chloramine solution and sterilizing hydrogene peroxide solution has been shown to improve the resistance to the corrosion for medical instruments made of carbon steel.

  14. Role of humic substances in the formation of nanosized particles of iron corrosion products

    NASA Astrophysics Data System (ADS)

    Pankratov, D. A.; Anuchina, M. M.

    2017-02-01

    The corrosion of metallic iron in aqueous solutions of humic substances (HS) with limited access to air is studied. The HS are found to exhibit multiple functions. Acid-base, redox, and surfactant properties, along with the ability to form complexes with iron in solution, are displayed in the corrosion process. Partial reduction of the HS during the corrosion reaction and their adsorption onto the main corrosion product (Fe3O4 nanoparticles) are observed.

  15. Corrosion Behaviour of A380 Aluminiun Alloy by Semi-Solid Rheocasting

    NASA Astrophysics Data System (ADS)

    Forn, A.; Rupérez, E.; Baile, M. T.; Campillo, M.; Menargues, S.; Espinosa, I.

    2007-04-01

    A comparative study was performed on the corrosion behavior of a component of A380 aluminium alloy obtained by Semi-Solid Rheocasting (SSR). The effect of heat treatments T5 and T6 on corrosion resistance was compared with components without heat treatment by SSR processes. Corrosion studies were performed using an acetic acid salt spray test, impedance measurements and polarization curves using a 3,5%Na Cl test solution. The corrosion progress is described by micrographic analysis.

  16. Corrosion Behaviour of A380 Aluminiun Alloy by Semi-Solid Rheocasting

    SciTech Connect

    Forn, A.; Ruperez, E.; Baile, M. T.; Campillo, M.; Menargues, S.; Espinosa, I.

    2007-04-07

    A comparative study was performed on the corrosion behavior of a component of A380 aluminium alloy obtained by Semi-Solid Rheocasting (SSR). The effect of heat treatments T5 and T6 on corrosion resistance was compared with components without heat treatment by SSR processes. Corrosion studies were performed using an acetic acid salt spray test, impedance measurements and polarization curves using a 3,5%Na Cl test solution. The corrosion progress is described by micrographic analysis.

  17. Less-Toxic Coatings for Inhibiting Corrosion of Aluminum

    NASA Technical Reports Server (NTRS)

    Minevski, Zoran; Clarke, Eric; Eylem, Cahit; Maxey, Jason; Nelson, Carl

    2003-01-01

    Two recently invented families of conversion- coating processes have been found to be effective in reducing or preventing corrosion of aluminum alloys. These processes offer less-toxic alternatives to prior conversion-coating processes that are highly effective but have fallen out of favor because they generate chromate wastes, which are toxic and carcinogenic. Specimens subjected to these processes were found to perform well in standard salt-fog corrosion tests.

  18. In Situ X-ray Microtomography of Stress Corrosion Cracking and Corrosion Fatigue in Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Singh, Sudhanshu S.; Stannard, Tyler J.; Xiao, Xianghui; Chawla, Nikhilesh

    2017-08-01

    Structural materials are subjected to combinations of stress and corrosive environments that work synergistically to cause premature failure. Therefore, studies on the combined effect of stress and corrosive environments on material behavior are required. Existing studies have been performed in two dimensions that are inadequate for full comprehension of the three-dimensional (3D) processes related to stress corrosion cracking (SCC) and corrosion-fatigue (CF) behavior. Recently, x-ray synchrotron tomography has evolved as an excellent technique to obtain the microstructure in 3D. Moreover, being nondestructive in nature, x-ray synchrotron tomography is well suited to study the evolution of microstructure with time (4D, or fourth dimension in time). This article presents our recent 4D studies on SCC and CF of Al 7075 alloys using x-ray synchrotron tomography.

  19. Potential for erosion corrosion of SRS high level waste tanks

    SciTech Connect

    Zapp, P.E.

    1994-01-01

    SRS high-level radioactive waste tanks will not experience erosion corrosion to any significant degree during slurry pump operations. Erosion corrosion in carbon steel structures at reported pump discharge velocities is dominated by electrochemical (corrosion) processes. Interruption of those processes, as by the addition of corrosion inhibitors, sharply reduces the rate of metal loss from erosion corrosion. The well-inhibited SRS waste tanks have a near-zero general corrosion rate, and therefore will be essentially immune to erosion corrosion. The experimental data on carbon steel erosion corrosion most relevant to SRS operations was obtained at the Hanford Site on simulated Purex waste. A metal loss rate of 2.4 mils per year was measured at a temperature of 102 C and a slurry velocity comparable to calculated SRS slurry velocities on ground specimens of the same carbon steel used in SRS waste tanks. Based on these data and the much lower expected temperatures, the metal loss rate of SRS tanks under waste removal and processing conditions should be insignificant, i.e. less than 1 mil per year.

  20. Remote measurement of corrosion using ultrasonic techniques

    SciTech Connect

    Garcia, K.M.; Porter, A.M.

    1995-02-01

    Supercritical water oxidation (SCWO) technology has the potential of meeting the US Department of Energy`s treatment requirements for mixed radioactive waste. A major technical constraint of the SCWO process is corrosion. Safe operation of a pilot plant requires monitoring of the corrosion rate of the materials of construction. A method is needed for measurement of the corrosion rate taking place during operation. One approach is to directly measure the change in wall thickness or growth of oxide layer at critical points in the SCWO process. In FY-93, a brief survey of the industry was performed to evaluate nondestructive evaluation (NDE) methods for remote corrosion monitoring in supercritical vessels. As a result of this survey, it was determined that ultrasonic testing (UT) methods would be the most cost-effective and suitable method of achieving this. Therefore, the objective for FY-94 was to prove the feasibility of using UT to monitor corrosion of supercritical vessels remotely during operation without removal of the insulation.

  1. Multipoint fiber-optic-based corrosion sensor

    NASA Astrophysics Data System (ADS)

    Martins-Filho, Joaquim F.; Fontana, Eduardo; Guimarães, J.; Souza Coêlho, I. J.

    2008-04-01

    We present an optical fiber sensor for the corrosion process in metal (Aluminum) using the optical time domain reflectometry (OTDR) technique. Our proposed sensor system consists of several sensor heads connected to a commercial OTDR by a single-mode optical fiber and fiber couplers. Each sensor head consists of an optical fiber having the cleaved end coated with an aluminum film. For laboratory measurements the corrosion action was simulated by controlled etching of the Al film on the sensor head. The OTDR detects the light reflected by each sensor head. As the aluminum is etched the reflection decreases and the etch rate can be obtained from the OTDR traces. We present experimental results for the measurement of the corrosion rate of aluminum films in controlled laboratory conditions and also for the evaluation of the maximum number of sensor heads the system supports. Our proposed sensor system is multipoint, self-referenced, has no moving parts and can detect the corrosion rate for each head several kilometers away from the OTDR. This system may have applications in harsh environments such as in deepwater oil wells, for the evaluation of the corrosion process in the inner wall of the casing pipes.

  2. Monitoring corrosion in reinforced concrete structures

    NASA Astrophysics Data System (ADS)

    Kung, Peter; Comanici, Maria I.

    2014-06-01

    Many defects can cause deterioration and cracks in concrete; these are results of poor concrete mix, poor workmanship, inadequate design, shrinkage, chemical and environmental attack, physical or mechanical damage, and corrosion of reinforcing steel (RS). We want to develop a suite of sensors and systems that can detect that corrosion is taking place in RS and inform owners how serious the problem is. By understanding the stages of the corrosion process, we can develop special a sensor that detects each transition. First, moisture ingress can be monitored by a fiber optics humidity sensor, then ingress of Chloride, which acts as a catalyst and accelerates the corrosion process by converting iron into ferrous compounds. We need a fiber optics sensor which can quantify Chloride ingress over time. Converting ferric to ferrous causes large volume expansion and cracks. Such pressure build-up can be detected by a fiber optic pressure sensor. Finally, cracks emit acoustic waves, which can be detected by a high frequency sensor made with phase-shifted gratings. This paper will discuss the progress in our development of these special sensors and also our plan for a field test by the end of 2014. We recommend that we deploy these sensors by visually inspecting the affected area and by identifying locations of corrosion; then, work with the designers to identify spots that would compromise the integrity of the structure; finally, drill a small hole in the concrete and insert these sensors. Interrogation can be done at fixed intervals with a portable unit.

  3. Research needs for corrosion control and prevention in energy conservation systems

    SciTech Connect

    Brooman, E.W.; Hurwitch, J.W.

    1985-06-01

    A group of 28 electrochemists, materials scientists and corrosion engineers was brought together to determine if the government could have a role as a focal point for corrosion R and D, discuss opportunities in fundamental research and solving corrosion problems, and develop a research agenda. Participants from government, industry and academia assembled into four technical discussion groups: localized corrosion, general corrosion, high temperature corrosion, and corrosion control and prevention. Research needs were identified, discussed, then assigned a figure of merit. Some 44 corrosion control and prevention topics were identified as having a high priority for consideration for funding. Another 35 topics were identified as having a medium priority for funding. When classified according to corrosion phenomenon, the areas which should receive the most attention are molten salt attack, crevice corrosion, stress-corrosion cracking, erosion-corrosion, pitting attack, intergranular attack and corrosion fatigue. When classified according to the sector or system involved, those which should receive the most attention are chemical processes, transportation, buildings and structures, electric power generation, and batteries and fuel cells.

  4. Study of iron structure stability in high temperature molten lead-bismuth eutectic with oxygen injection using molecular dynamics simulation

    SciTech Connect

    Arkundato, Artoto; Su'ud, Zaki; Sudarko; Shafii, Mohammad Ali; Celino, Massimo

    2014-09-30

    Corrosion of structural materials in high temperature molten lead-bismuth eutectic is a major problem for design of PbBi cooled reactor. One technique to inhibit corrosion process is to inject oxygen into coolant. In this paper we study and focus on a way of inhibiting the corrosion of iron using molecular dynamics method. For the simulation results we concluded that effective corrosion inhibition of iron may be achieved by injection 0.0532 wt% to 0.1156 wt% oxygen into liquid lead-bismuth. At this oxygen concentration the structure of iron material will be maintained at about 70% in bcc crystal structure during interaction with liquid metal.

  5. Study of iron structure stability in high temperature molten lead-bismuth eutectic with oxygen injection using molecular dynamics simulation

    NASA Astrophysics Data System (ADS)

    Arkundato, Artoto; Su'ud, Zaki; Sudarko, Shafii, Mohammad Ali; Celino, Massimo

    2014-09-01

    Corrosion of structural materials in high temperature molten lead-bismuth eutectic is a major problem for design of PbBi cooled reactor. One technique to inhibit corrosion process is to inject oxygen into coolant. In this paper we study and focus on a way of inhibiting the corrosion of iron using molecular dynamics method. For the simulation results we concluded that effective corrosion inhibition of iron may be achieved by injection 0.0532 wt% to 0.1156 wt% oxygen into liquid lead-bismuth. At this oxygen concentration the structure of iron material will be maintained at about 70% in bcc crystal structure during interaction with liquid metal.

  6. Biodegradation of corrosion inhibitors and their influence on petroleum product pipeline.

    PubMed

    Rajasekar, Aruliah; Maruthamuthu, Sundaram; Palaniswamy, Narayanan; Rajendran, Annamalai

    2007-01-01

    The present study enlightens the role of Bacillus cereus ACE4 on biodegradation of commercial corrosion inhibitors (CCI) and the corrosion process on API 5LX steel. Bacillus cereus ACE4, a dominant facultative aerobic species was identified by 16S rDNA sequence analysis, which was isolated from the corrosion products of refined diesel-transporting pipeline in North West India. The effect of CCI on the growth of bacterium and its corrosion inhibition efficiency were investigated. Corrosion inhibition efficiency was studied by rotating cage test and the nature of biodegradation of corrosion inhibitors was also analyzed. This isolate has the capacity to degrade the aromatic and aliphatic hydrocarbon present in the corrosion inhibitors. The degraded products of corrosion inhibitors and bacterial activity determine the electrochemical behavior of API 5LX steel.

  7. Coating Prospects in Corrosion Prevention of Aluminized Steel and Its Coupling with Magnesium

    NASA Astrophysics Data System (ADS)

    Sun, Fuyan

    In this study, a plasma electrolytic oxidation (PEO) process was used to form oxide coating on aluminized steel, heated aluminized steel and magnesium. A potentiodynamic polarization corrosion test was employed to investigate the general corrosion properties. Galvanic corrosion of steel samples and magnesium samples was studied by zero resistance ammeter (ZRA) tests and boiling tests. Scanning electron microscopy (SEM) and EDS were used to investigate the coating microstructure and the coating/substrate interface. In general, the PEO coatings on all three substrate can help prevent general corrosion. 6-min coated magnesium with unipolar current mode performs best in most galvanic couplings for preventing both general corrosion and galvanic corrosion. Factors which could influence galvanic corrosion behaviors of tested samples were discussed based on area ratios of anode/cathode and cell potential driving force during the ZRA corrosion tests and boiling tests.

  8. Internal corrosion in dental composite wear.

    PubMed

    Sarkar, N K

    2000-01-01

    The internal corrosion of dental resin composites is associated with water-sorption and leads to (1) interfacial debonding, (2) filler dissolution, (3) matrix cracking, and (4) subsurface damage. The last factor creates a condition for "corrosive-wear" in which the damaged layer is worn with ease exposing a new surface and perpetuating the cycle of corrosion and wear. Central to the simulation of in vivo corrosive-wear is the recreation of the subsurface damage layer. To produce this layer in water, artificial saliva, and in media of low pH is time-consuming, because the degradation process in these environments is extremely slow. In laboratory wear tests using aqueous environments, the contact time of resin composites with water is too short to cause significant internal degradation. Thus, data obtained from such tests represent abrasive and not corrosive-wear, and do not correlate well with in vivo wear data. In considering this limitation of the above media for accelerated wear tests, an alkaline medium has been used in this study to simulate corrosive-wear of eleven commercial composites. The procedure consists of exposing each material to 0.1 N NaOH at 60 degrees C for 2 weeks followed by abrasion in a tooth brushing machine. The medium choice is based on the rationale that in vivo degradation arises from reaction with the OH(-), and this reaction can be enhanced by raising the pH and the temperature of the medium. The warm NaOH solution satisfies both these conditions. Parameters examined to evaluate the resistance of each composite to corrosion and wear were (1) mass loss, (2) Si-loss, (3) degradation depth, and (4) wear depth, respectively. A highly significant correlation has been observed among various corrosion and wear parameters. SEM examination indicated degradation to be associated with interfacial separation, filler dissolution, matrix cracking, and subsurface damage. These features are characteristics of in vivo worn composite restorations. Time is

  9. The role of NaCl in flame chemistry, in the deposition process, and in its reactions with protective oxides as related to hot corrosion

    NASA Technical Reports Server (NTRS)

    Kohl, F. J.; Stearns, C. A.

    1979-01-01

    Sodium chloride is believed to be the primary source of turbine engine contamination that contributes to hot corrosion. The behavior of NaCl-containing aerosols ingested with turbine intake air is very complex; some of the NaCl may vaporize during combustion while some may remain as particulates. The NaCl can lead to Na2SO4 formation by several possible routes or it can contribute to corrosion directly. Hydrogen or oxygen atom reaction with NaCl(c) was shown to result in the release of Na(g). Gaseous NaCl in flames can be partially converted to gaseous Na2SO4 by homogeneous reactions. The remaining gaseous NaCl and other Na-containing molecules can act as sodium carriers for condensate deposition of Na2SO4 on cool surfaces. A frozen boundary layer theory was developed to predict the rates of deposition. The condensed phase NaCl can be converted directly to condensed Na2SO4 by reaction with sulfur oxides and O2. Reaction of gaseous NaCl with Cr2O3 results in the vapor phase transport of chromium by the formation of complex Cr-containing gaseous molecules. Similar gaseous complexes are formed with molybdenum. The presence of gaseous NaCl was shown to affect the oxidation kinetics of Ni-Cr alloys. It also causes changes in the surface morphology of Al2O3 scales formed on Al-containing alloys.

  10. Corrosion testing using isotopes

    DOEpatents

    Hohorst, Frederick A.

    1995-12-05

    A method for determining the corrosion behavior of a material with respect to a medium in contact with the material by: implanting a substantially chemically inert gas in a matrix so that corrosion experienced by the material causes the inert gas to enter the medium; placing the medium in contact with the material; and measuring the amount of inert gas which enters the medium. A test sample of a material whose resistance to corrosion by a medium is to be tested, composed of: a body of the material, which body has a surface to be contacted by the medium; and a substantially chemically inert gas implanted into the body to a depth below the surface. A test sample of a material whose resistance to corrosion by a medium is to be tested, composed of: a substrate of material which is easily corroded by the medium, the substrate having a surface; a substantially chemically inert gas implanted into the substrate; and a sheet of the material whose resistance to corrosion is to be tested, the sheet being disposed against the surface of the substrate and having a defined thickness.

  11. Corrosion testing using isotopes

    DOEpatents

    Hohorst, F.A.

    1995-12-05

    A method is described for determining the corrosion behavior of a material with respect to a medium in contact with the material by: implanting a substantially chemically inert gas in a matrix so that corrosion experienced by the material causes the inert gas to enter the medium; placing the medium in contact with the material; and measuring the amount of inert gas which enters the medium. A test sample of a material whose resistance to corrosion by a medium is to be tested is described composed of: a body of the material, which body has a surface to be contacted by the medium; and a substantially chemically inert gas implanted into the body to a depth below the surface. A test sample of a material whose resistance to corrosion by a medium is to be tested is described composed of: a substrate of material which is easily corroded by the medium, the substrate having a surface; a substantially chemically inert gas implanted into the substrate; and a sheet of the material whose resistance to corrosion is to be tested, the sheet being disposed against the surface of the substrate and having a defined thickness. 3 figs.

  12. Detecting Corrosion Under Paint and Insulation

    NASA Technical Reports Server (NTRS)

    Bastin, Gary L.

    2011-01-01

    Corrosion is a major concern at the Kennedy Space Center in Florida due to the proximity of the center to the Atlantic Ocean and to salt water lagoons. High humidity, salt fogs, and ocean breezes, provide an ideal environment in which painted steel structures become corroded. Maintenance of painted steel structures is a never-ending process.

  13. Kinetic studies of stress-corrosion cracking

    NASA Technical Reports Server (NTRS)

    Noronha, P. J.

    1977-01-01

    Use of time-to-failure curves for stress-corrosion cracking processes may lead to incorrect estimates of structural life, if material is strongly dependent upon prestress levels. Technique characterizes kinetics of crackgrowth rates and intermediate arrest times by load-level changes.

  14. Corrosion-resistant metal surfaces

    DOEpatents

    Sugama, Toshifumi

    2009-03-24

    The present invention relates to metal surfaces having thereon an ultrathin (e.g., less than ten nanometer thickness) corrosion-resistant film, thereby rendering the metal surfaces corrosion-resistant. The corrosion-resistant film includes an at least partially crosslinked amido-functionalized silanol component in combination with rare-earth metal oxide nanoparticles. The invention also relates to methods for producing such corrosion-resistant films.

  15. Tribological and corrosion behaviors of carburized AISI 4340 steel

    NASA Astrophysics Data System (ADS)

    Thong-on, Atcharawadi; Boonruang, Chatdanai

    2016-01-01

    AISI 4340 steel is widely used in automotive and aircraft industries as gear components. In such applications, surface hardening processes such as carburizing are required in order to improve the life time of the components. There are many studies showing the tribological behavior of the carburized steel, but the corrosion behavior has not yet been clarified. This paper reports on both tribological and corrosion behaviors of the carburized AISI 4340 steel. Factor associated with carburizing, such as the quantities of deposited carbon, dissolved carbon, and formed Cr23C6 and Fe3C, affect the tribological and corrosion behaviors of the steel by improving hardness, friction, lubrication, and wear resistance; but corrosion resistance is reduced. The dissolved carbon affects the formation of the oxide layer of the carburized steel, by obstructing the continuous oxide layer formation and by decreasing the chromium content of the steel, leading to the decrease in the corrosion resistance of the steel.

  16. Progress in combating microbiologically induced corrosion in oil production

    SciTech Connect

    Ciaraldi, S.W.; Ghazal, H.H.; Abou Shadey, T.H.; El-Leil, H.A.; El-Raghy, S.M.

    1999-11-01

    Widespread microbial activity has caused substantial recent corrosion problems throughout a major mature oil production operation. Control over this situation is gradually being gained through advances in several areas, These include improved understanding of the reservoir souring process, operational factors contributing to biocell formation/propagation, the role of bio-breeders in promoting corrosion and the kinetics of attack. Synergistic beneficial effects of cleaning programs (pigging, chemical treatments, etc.) and biocide/corrosion inhibitor injections have now been well demonstrated, with corrosion rates reduced to nil in many places, even in significantly damaged systems. Feasibility studies of new de-souring technologies have been performed with encouraging results and these offer the potential for successful and cost-effective long-term control of microbiologically induced corrosion (MIC) in several possible operational areas.

  17. Electrochemical Corrosion Properties of Commercial Ultra-Thin Copper Foils

    NASA Astrophysics Data System (ADS)

    Yen, Ming-Hsuan; Liu, Jen-Hsiang; Song, Jenn-Ming; Lin, Shih-Ching

    2017-08-01

    Ultra-thin electrodeposited Cu foils have been developed for substrate thinning for mobile devices. Considering the corrosion by residual etchants from the lithography process for high-density circuit wiring, this study investigates the microstructural features of ultra-thin electrodeposited Cu foils with a thickness of 3 μm and their electrochemical corrosion performance in CuCl2-based etching solution. X-ray diffraction and electron backscatter diffraction analyses verify that ultra-thin Cu foils exhibit a random texture and equi-axed grains. Polarization curves show that ultra-thin foils exhibit a higher corrosion potential and a lower corrosion current density compared with conventional (220)-oriented foils with fan-like distributed fine-elongated columnar grains. Chronoamperometric results also suggest that ultra-thin foils possess superior corrosion resistance. The passive layer, mainly composed of CuCl and Cu2O, forms and dissolves in sequence during polarization.

  18. Corrosion Monitoring System

    SciTech Connect

    Dr. Russ Braunling

    2004-10-31

    The Corrosion Monitoring System (CMS) program developed and demonstrated a continuously on-line system that provides real-time corrosion information. The program focused on detecting pitting corrosion in its early stages. A new invention called the Intelligent Ultrasonic Probe (IUP) was patented on the program. The IUP uses ultrasonic guided waves to detect small defects and a Synthetic Aperture Focusing Technique (SAFT) algorithm to provide an image of the pits. Testing of the CMS demonstrated the capability to detect pits with dimensionality in the sub-millimeter range. The CMS was tested in both the laboratory and in a pulp and paper industrial plant. The system is capable of monitoring the plant from a remote location using the internet.

  19. Effects of microbial redox cycling of iron on cast iron pipe corrosion in drinking water distribution systems.

    PubMed

    Wang, Haibo; Hu, Chun; Zhang, Lili; Li, Xiaoxiao; Zhang, Yu; Yang, Min

    2014-11-15

    Bacterial characteristics in corrosion products and their effect on the formation of dense corrosion scales on cast iron coupons were studied in drinking water, with sterile water acting as a reference. The corrosion process and corrosion scales were characterized by electrochemical and physico-chemical measurements. The results indicated that the corrosion was more rapidly inhibited and iron release was lower due to formation of more dense protective corrosion scales in drinking water than in sterile water. The microbial community and denitrifying functional genes were analyzed by pyrosequencing and quantitative polymerase chain reactions (qPCR), respectively. Principal component analysis (PCA) showed that the bacteria in corrosion products played an important role in the corrosion process in drinking water. Nitrate-reducing bacteria (NRB) Acidovorax and Hydrogenophaga enhanced iron corrosion before 6 days. After 20 days, the dominant bacteria became NRB Dechloromonas (40.08%) with the protective corrosion layer formation. The Dechloromonas exhibited the stronger corrosion inhibition by inducing the redox cycling of iron, to enhance the precipitation of iron oxides and formation of Fe3O4. Subsequently, other minor bacteria appeared in the corrosion scales, including iron-respiring bacteria and Rhizobium which captured iron by the produced siderophores, having a weaker corrosion-inhibition effect. Therefore, the microbially-driven redox cycling of iron with associated microbial capture of iron caused more compact corrosion scales formation and lower iron release.

  20. Corrosion resistant PEM fuel cell

    DOEpatents

    Fronk, Matthew Howard; Borup, Rodney Lynn; Hulett, Jay S.; Brady, Brian K.; Cunningham, Kevin M.

    2011-06-07

    A PEM fuel cell having electrical contact elements comprising a corrosion-susceptible substrate metal coated with an electrically conductive, corrosion-resistant polymer containing a plurality of electrically conductive, corrosion-resistant filler particles. The substrate may have an oxidizable metal first layer (e.g., stainless steel) underlying the polymer coating.

  1. Corrosion resistant PEM fuel cell

    DOEpatents

    Fronk, Matthew Howard; Borup, Rodney Lynn; Hulett, Jay S.; Brady, Brian K.; Cunningham, Kevin M.

    2002-01-01

    A PEM fuel cell having electrical contact elements comprising a corrosion-susceptible substrate metal coated with an electrically conductive, corrosion-resistant polymer containing a plurality of electrically conductive, corrosion-resistant filler particles. The substrate may have an oxidizable metal first layer (e.g., stainless steel) underlying the polymer coating.

  2. Corrosion resistant PEM fuel cell

    DOEpatents

    Fronk, Matthew Howard [Honeoye Falls, NY; Borup, Rodney Lynn [East Rochester, NY; Hulett, Jay S [Rochester, NY; Brady, Brian K. NY; Cunningham, Kevin M [Romeo, MI

    2011-06-07

    A PEM fuel cell having electrical contact elements comprising a corrosion-susceptible substrate metal coated with an electrically conductive, corrosion-resistant polymer containing a plurality of electrically conductive, corrosion-resistant filler particles. The substrate may have an oxidizable metal first layer (e.g., stainless steel) underlying the polymer coating.

  3. Treatment Prevents Corrosion in Steel and Concrete Structures

    NASA Technical Reports Server (NTRS)

    2007-01-01

    In the mid-1990s, to protect rebar from corrosion, NASA developed an electromigration technique that sends corrosion-inhibiting ions into rebar to prevent rust, corrosion, and separation from the surrounding concrete. Kennedy Space Center worked with Surtreat Holding LLC, of Pittsburgh, Pennsylvania, a company that had developed a chemical option to fight structural corrosion, combining Surtreat's TPS-II anti-corrosive solution and electromigration. Kennedy's materials scientists reviewed the applicability of the chemical treatment to the electromigration process and determined that it was an effective and environmentally friendly match. Ten years later, NASA is still using this approach to fight concrete corrosion, and it has also developed a new technology that will further advance these efforts-a liquid galvanic coating applied to the outer surface of reinforced concrete to protect the embedded rebar from corrosion. Surtreat licensed this new coating technology and put it to use at the U.S. Army Naha Port, in Okinawa, Japan. The new coating prevents corrosion of steel in concrete in several applications, including highway and bridge infrastructures, piers and docks, concrete balconies and ceilings, parking garages, cooling towers, and pipelines. A natural compliment to the new coating, Surtreat's Total Performance System provides diagnostic testing and site analysis to identify the scope of problems for each project, manufactures and prescribes site-specific solutions, controls material application, and verifies performance through follow-up testing and analysis.

  4. Relationship between corrosion and the biological sulfur cycle: A review

    SciTech Connect

    Little, B.J.; Ray, R.I.; Pope, R.K.

    2000-04-01

    Sulfur and sulfur compounds can produce pitting, crevice corrosion, dealloying, stress corrosion cracking, and stress-oriented hydrogen-induced cracking of susceptible metals and alloys. Even though the metabolic by-products of the biological sulfur cycle are extremely corrosive, there are no correlations between numbers and types of sulfur-related organisms and the probability or rate of corrosion, Determination of specific mechanisms for corrosion caused by microbiologically mediated oxidation and reduction of sulfur and sulfur compounds is complicated by the variety of potential metabolic-energy sources and by-products; the coexistence of reduced and oxidized sulfur species; competing reactions with inorganic and organic compounds; and the versatility and adaptability of microorganisms in biofilms. The microbial ecology of sulfur-rich environments is poorly understood because of the association of aerobes and anaerobes and the mutualism or succession of heterotrophs to autotrophs. The physical scale over which the sulfur cycle influences corrosion varies with the environment. The complete sulfur cycle of oxidation and reduction reactions can take place in macroenvironments, including sewers and polluted harbors, or within the microenvironment of biofilms. In this review, reactions of sulfur and sulfur compounds resulting in corrosion were discussed in the context of environmental processes important to corrosion.

  5. Application of simulation techniques for internal corrosion prediction

    SciTech Connect

    Palacios T, C.A.; Hernandez, Y.

    1997-08-01

    Characterization of corrosion in the oil and gas industry is becoming of increasing importance for safety reasons as well as for the preservation of production facilities; to prevent down time and damage to the environment. This article presents the methodology used by this company to characterize the corrosion behavior of the whole production facility, taking into consideration the hydrodynamic and thermodynamic conditions of the produced fluids (flow velocities, flow pattern, liquid holdup, pressure, temperature, etc.) as they flow from the reservoir through the surface installations (flowlines, gas/oil gathering and transmission lines, gas processing plants, artificial lift systems, etc.). The methodology uses Petroleum Engineering and Two-Phase modeling techniques to: (1) optimize the entire production system to obtain the most efficient objective flow rate taking into consideration the corrosive/erosive nature of the produced fluid and (2) characterize the corrosive nature of the produced fluid as it flows through the above mentioned installations. The modeling techniques were performed using commercially available simulators and CO{sub 2} corrosion rates were determined using well known published correlations. For H{sub 2}S corrosion, NACE MR0175 criteria is applied. The application of this methodology has allowed corrosion control strategies, protection and monitoring criteria, inhibitor optimization and increased the effectiveness of already existing corrosion control systems.

  6. Chromate-free corrosion resistant conversion coatings for aluminum

    SciTech Connect

    Buchheit, R.G. ); Stoner, G.E. . Dept. of Materials Science and Engineering)

    1993-01-01

    We have developed a method for generating chromate-free corrosion resistant coatings on aluminum alloys using a process procedurally similar to standard chromate conversion. These coatings provide good corrosion resistance on 6061-T6 and 1100 A1 under salt spray testing conditions. The resistance of the new coating is comparable to that of chromate conversion coatings in four point probe tests, but higher when a mercury probe technique is used. Initial tests of paint adhesion, and under paint corrosion resistance are promising. Primary advantage of this new process is that no hazardous chemicals are used or produced during the coating operation.

  7. Chromate-free corrosion resistant conversion coatings for aluminum

    SciTech Connect

    Buchheit, R.G.; Stoner, G.E.

    1993-03-01

    We have developed a method for generating chromate-free corrosion resistant coatings on aluminum alloys using a process procedurally similar to standard chromate conversion. These coatings provide good corrosion resistance on 6061-T6 and 1100 A1 under salt spray testing conditions. The resistance of the new coating is comparable to that of chromate conversion coatings in four point probe tests, but higher when a mercury probe technique is used. Initial tests of paint adhesion, and under paint corrosion resistance are promising. Primary advantage of this new process is that no hazardous chemicals are used or produced during the coating operation.

  8. Aqueous corrosion behavior of uranium-molybdenum alloys

    NASA Astrophysics Data System (ADS)

    Gardner, Levi D.

    Nuclear fuel characterization requires understanding of the various conditions to which materials are exposed in-reactor. One of these important conditions is corrosion, particularly that of fuel constituents. Therefore, corrosion behavior is of special interest and an essential part of nuclear materials characterization efforts. In support of the Office of Material Management and Minimization's Reactor Conversion Program, monolithic uranium-10 wt% molybdenum alloy (U-Mo) is being investigated as a low enriched uranium alternative to highly enriched uranium dispersion fuel currently used in domestic high performance research reactors. The aqueous corrosion behavior of U-Mo is being examined at Pacific Northwest National Laboratory (PNNL) as part of U-Mo fuel fabrication capability activity. No prior study adequately represents this behavior given the current state of alloy composition and thermomechanical processing methods, and research reactor water chemistry. Two main measurement techniques were employed to evaluate U-Mo corrosion behavior. Low-temperature corrosion rate values were determined by means of U-Mo immersion testing and subsequent mass-loss measurements. The electrochemical behavior of each processing condition was also qualitatively examined using the techniques of corrosion potential and anodic potentiodynamic polarization. Scanning electron microscopy (SEM) and optical metallography (OM) imagery and hardness measurements provided supplemental corrosion analysis in an effort to relate material corrosion behavior to processing. The processing effects investigated as part of this were those of homogenization heat treatment (employed to mitigate the effects of coring in castings) and sub-eutectoid heat treatment, meant to represent additional steps in fabrication (such as hot isostatic pressing) performed at similar temperatures. Immersion mass loss measurements and electrochemical results both showed very little appreciable difference between

  9. Steel reinforcement corrosion detection with coaxial cable sensors

    NASA Astrophysics Data System (ADS)

    Muchaidze, Iana; Pommerenke, David; Chen, Genda

    2011-04-01

    Corrosion processes in the steel reinforced structures can result in structural deficiency and with time create a threat to human lives. Millions of dollars are lost each year because of corrosion. According to the U. S. Federal Highway Administration (FHWA) the average annual cost of corrosion in the infrastructure sector by the end of 2002 was estimated to be $22.6 billion. Timely remediation/retrofit and effective maintenance can extend the structure's live span for much less expense. Thus the considerable effort should be done to deploy corrosion monitoring techniques to have realistic information on the location and the severity of damage. Nowadays commercially available techniques for corrosion monitoring require costly equipment and certain interpretational skills. In addition, none of them is designed for the real time quality assessment. In this study the crack sensor developed at Missouri University of Science and Technology is proposed as a distributed sensor for real time corrosion monitoring. Implementation of this technology may ease the pressure on the bridge owners restrained with the federal budget by allowing the timely remediation with the minimal financial and labor expenses. The sensor is instrumented in such a way that the location of any discontinuity developed along its length can be easily detected. When the sensor is placed in immediate vicinity to the steel reinforcement it is subjected to the same chemical process as the steel reinforcement. And corrosion pitting is expected to develop on the sensor exactly at the same location as in the rebar. Thus it is expected to be an effective tool for active corrosion zones detection within reinforced concrete (RC) members. A series of laboratory tests were conducted to validate the effectiveness of the proposed methodology. Nine sensors were manufactured and placed in the artificially created corrosive environment and observed over the time. To induce accelerated corrosion 3% and 5% Na

  10. Experimental and theoretical analysis of polymerization reaction process on the polydopamine membranes and its corrosion protection properties for 304 Stainless Steel

    NASA Astrophysics Data System (ADS)

    Yu, Fei; Chen, Shougang; Chen, Yan; Li, Houmin; Yang, Lejiao; Chen, Yuanyuan; Yin, Yansheng

    2010-10-01

    Inspired by the bio-adhesion principle, polydopamine membrane was fabricated by dipping the 304 Stainless Steel (304 SS) substrate into an aqueous alkaline dopamine solution and its possible reaction mechanism and the temperature effect were studied. The membranes were characterized by scanning electron microscope (SEM), energy dispersive X-ray spectroscopy (EDS), surface reflection Fourier transform infrared spectrum (SR-FTIR), UV-visible spectrum. The polymerization reactions of dopamine in solution were also analyzed by the LUMO energies, simulated infrared spectrum and HOMO-LUMO energy gaps of selected structure models calculation, and the possible interfacial reaction mechanism was also discussed by the molecular orbital analysis of melanin clusters. Moreover, the corrosion behaviors of the polydopamine films prepared at different temperatures and dipping days were evaluated by the electrochemical impedance spectroscopy (EIS), as well as that of bare 304 SS, especially long stability in 3.5% NaCl solution.

  11. Roles of Radiolytic and Externally Generated H2 in the Corrosion of Fractured Spent Nuclear Fuel.

    PubMed

    Liu, Nazhen; Wu, Linda; Qin, Zack; Shoesmith, David W

    2016-11-15

    A 2-D model for the corrosion of spent nuclear fuel inside a failed nuclear waste container has been modified to determine the influence of various redox processes occurring within fractures in the fuel. The corrosion process is driven by reaction of the fuel with the dominant α radiolysis product, H2O2. A number of reactions are shown to moderate or suppress the corrosion rate, including H2O2 decomposition and a number of reactions involving dissolved H2 produced either by α radiolysis or by the corrosion of the steel container vessel. Both sources of H2 lead to the suppression of fuel corrosion, with their relative importance being determined by the radiation dose rate, the steel corrosion rate, and the dimensions of the fractures in the fuel. The combination of H2 from these two sources can effectively prevent corrosion when only micromolar quantities of H2 are present.

  12. Distribution of the current on metallic structures with corrosion damage under nonlinear cathodic polarization

    SciTech Connect

    Galimov, A.A.; Glazov, N.P.; Ivanov, V.T.

    1985-08-01

    The protection of metallic structures from corrosion is effected by cathodic polarization and protective coatings. At sites of damage extending through the insulation an intense corrosion process, which causes the formation of corrosion pits, in which signifiant redistribution of the protective current occurs, takes place. Considered in this paper is the distribution of the current on an electrode with a corrosion pit of arbitrary shape in the example of an electrochemical system consisting of disk electrodes located in a cylindrical bath with a lateral insulator surface. The overall analysis of the numerical results points out the significant redistribution of the current on a protected metallic surface when corrosion pits appear.

  13. Vanadium corrosion studies. Final report, 1 February 1989-30 June 1993

    SciTech Connect

    Bornstein, N.; Roth, H.; Pike, R.

    1993-06-30

    Vanadium present in certain crude and residual fuel oils, is converted within the burner of the gas turbine engine to the refractory dioxide, which in flight is fully oxidized to the pentoxide. Yttrium oxide, stable in the presence of the oxides of sulfur is identified and verified as a corrosion inhibitor. A chelation process to produce a hydrolytic stable fuel soluble yttrium additive is described.... Vanadium oxide corrosion, Hot corrosion, Sulfidation corrosion, Hot corrosion attenuation, Fuel additives, Water stable fuel soluble yttrium compounds, Chelation.

  14. Corrosion of steel in simulated nuclear waste solutions

    SciTech Connect

    Mickalonis, J.I.

    1993-12-01

    Processing of inhibited nuclear waste to forms for long-term storage will cause waste tank environments to have dynamic conditions. During processing compositional changes in the waste may produce a corrosive environment for the plain carbon steel tanks. Large concentrations of nitrates which corrode steel are contained in the waste. Nitrite and hydroxides are added to inhibit any corrosion. Concentration changes of nitrate and nitrite were investigated to identify corrosion regimes that may occur during processing. Corrosion testing was performed with cyclic potentiodynamic polarization and linear polarization resistance. Test samples were plain carbon steel which was similar to the material of construction of the waste tanks. The corrosion morphology of test samples was investigated by visual evaluation and scanning electron microscopy. Qualitative chemical analysis was also performed using energy dispersive spectroscopy. The corrosion mechanism changed as a function of the nitrate concentration. As the nitrate concentration was increased the steel transitioned from a passive state to general attack, and finally pitting and crevice corrosion. The nitrate anion appeared to destabilize the surface oxide. Nitrite countered the oxide breakdown, although the exact mechanism was not determined.

  15. Adsorption and corrosion-inhibiting effect of Dacryodis edulis extract on low-carbon-steel corrosion in acidic media.

    PubMed

    Oguzie, E E; Enenebeaku, C K; Akalezi, C O; Okoro, S C; Ayuk, A A; Ejike, E N

    2010-09-01

    The inhibition of low-carbon-steel corrosion in 1M HCl and 0.5M H(2)SO(4) by extracts of Dacryodis edulis (DE) was investigated using gravimetric and electrochemical techniques. DE extract was found to inhibit the uniform and localized corrosion of carbon steel in the acidic media, affecting both the cathodic and anodic partial reactions. The corrosion process was inhibited by adsorption of the extracted organic matter onto the steel surface in a concentration-dependent manner and involved both protonated and molecular species. Molecular dynamics simulations were performed to illustrate the process of adsorption of some specific components of the extract.

  16. TRU drum corrosion task team report

    SciTech Connect

    Kooda, K.E.; Lavery, C.A.; Zeek, D.P.

    1996-05-01

    During routine inspections in March 1996, transuranic (TRU) waste drums stored at the Radioactive Waste Management Complex (RWMC) were found with pinholes and leaking fluid. These drums were overpacked, and further inspection discovered over 200 drums with similar corrosion. A task team was assigned to investigate the problem with four specific objectives: to identify any other drums in RWMC TRU storage with pinhole corrosion; to evaluate the adequacy of the RWMC inspection process; to determine the precise mechanism(s) generating the pinhole drum corrosion; and to assess the implications of this event for WIPP certifiability of waste drums. The task team investigations analyzed the source of the pinholes to be Hcl-induced localized pitting corrosion. Hcl formation is directly related to the polychlorinated hydrocarbon volatile organic compounds (VOCs) in the waste. Most of the drums showing pinhole corrosion are from Content Code-003 (CC-003) because they contain the highest amounts of polychlorinated VOCs as determined by headspace gas analysis. CC-001 drums represent the only other content code with a significant number of pinhole corrosion drums because their headspace gas VOC content, although significantly less than CC-003, is far greater than that of the other content codes. The exact mechanisms of Hcl formation could not be determined, but radiolytic and reductive dechlorination and direct reduction of halocarbons were analyzed as the likely operable reactions. The team considered the entire range of feasible options, ranked and prioritized the alternatives, and recommended the optimal solution that maximizes protection of worker and public safety while minimizing impacts on RWMC and TRU program operations.

  17. General Corrosion and Localized Corrosion of the Drip Shield

    SciTech Connect

    F. Hua; K. Mon

    2003-06-24

    The recommended waste package (WP) design is described in BSC (2001a). The design includes a double-wall WP underneath a protective drip shield (DS) (BSC 2003a). The purpose of the process-level models developed in this report is to model dry oxidation (DOX), general corrosion (GC) and localized corrosion (LC) of the DS plate material, which is made of Ti Grade 7. The DS design also includes structural supports fabricated from Ti Grade 24. Degradation of Ti Grade 24 is not considered in this report. The DS provides protection for the waste package outer barrier (WPOB) both as a barrier to seepage water contact and a physical barrier to potential rockfall. This Model Report (MR) serves as a feed to the Integrated Waste Package Degradation Model (IWPD) analyses, and was developed in accordance with the Technical Work Plan (TWP) (BSC 2002a). The models contained in this report serve as a basis to determine whether or not the performance requirements for the DS can be met.

  18. Reactive-transport model for the prediction of the uniform corrosion behaviour of copper used fuel containers

    NASA Astrophysics Data System (ADS)

    King, F.; Kolar, M.; Maak, P.

    2008-09-01

    Used fuel containers in a deep geological repository will be subject to various forms of corrosion. For containers made from oxygen-free, phosphorus-doped copper, the most likely corrosion processes are uniform corrosion, underdeposit corrosion, stress corrosion cracking, and microbiologically influenced corrosion. The environmental conditions within the repository are expected to evolve with time, changing from warm and oxidizing initially to cool and anoxic in the long-term. In response, the corrosion behaviour of the containers will also change with time as the repository environment evolve. A reactive-transport model has been developed to predict the time-dependent uniform corrosion behaviour of the container. The model is based on an experimentally-based reaction scheme that accounts for the various chemical, microbiological, electrochemical, precipitation/dissolution, adsorption/desorption, redox, and mass-transport processes at the container surface and in the compacted bentonite-based sealing materials within the repository. Coupling of the electrochemical interfacial reactions with processes in the bentonite buffer material allows the effect of the evolution of the repository environment on the corrosion behaviour of the container to be taken into account. The Copper Corrosion Model for Uniform Corrosion predicts the time-dependent corrosion rate and corrosion potential of the container, as well as the evolution of the near-field environment.

  19. Corrosion protection by anaerobiosis.

    PubMed

    Volkland, H P; Harms, H; Wanner; Zehnder, A J

    2001-01-01

    Biofilm-forming bacteria can protect mild (unalloyed) steel from corrosion. Mild steel coupons incubated with Rhodoccocus sp. strain C125 and Pseudomonas putida mt2 in an aerobic phosphate-buffered medium containing benzoate as carbon and energy source, underwent a surface reaction leading to the formation of a corrosion-inhibiting vivianite layer [Fe3(PO4)2]. Electrochemical potential (E) measurements allowed us to follow the buildup of the vivianite cover. The presence of sufficient metabolically active bacteria at the steel surface resulted in an E decrease to -510 mV, the potential of free iron, and a continuous release of ferrous iron. Part of the dissolved iron precipitated as vivianite in a compact layer of two to three microns in thickness. This layer prevented corrosion of mild steel for over two weeks, even in a highly corrosive medium. A concentration of 20 mM phosphate in the medium was found to be a prerequisite for the formation of the vivianite layer.

  20. COPPER CORROSION RESEARCH UPDATE

    EPA Science Inventory

    Copper release and corrosion related issues continue to be important to many water systems. The objective of this presentation is to discuss the current state of copper research at the USEPA. Specifically, the role of aging on copper release, use of phosphates for copper corrosio...

  1. NAVAIR Corrosion Overview

    DTIC Science & Technology

    2009-02-01

    Cleaning Efficiency • Hydrogen Embrittlement •Corrosion Testing •Storage Stability (1 & 2 year extended) •Pump Bottles, 5 gal pail, 55 gal drum 20...Technology - Materials Protection Advanced Polymers and Composites  NDI Functional materials IN-SERVICE ENGINEERING/PRODUCTION SUPPORT • FRC/ISSC Engineering

  2. Corrosion resistant cemented carbide

    SciTech Connect

    Hong, J.

    1990-10-16

    This paper describes a corrosion resistant cemented carbide composite. It comprises: a granular tungsten carbide phase, a semi-continuous solid solution carbide phase extending closely adjacent at least a portion of the grains of tungsten carbide for enhancing corrosion resistance, and a substantially continuous metal binder phase. The cemented carbide composite consisting essentially of an effective amount of an anti-corrosion additive, from about 4 to about 16 percent by weight metal binder phase, and with the remaining portion being from about 84 to about 96 percent by weight metal carbide wherein the metal carbide consists essentially of from about 4 to about 30 percent by weight of a transition metal carbide or mixtures thereof selected from Group IVB and of the Periodic Table of Elements and from about 70 to about 96 percent tungsten carbide. The metal binder phase consists essentially of nickel and from about 10 to about 25 percent by weight chromium, the effective amount of an anti-corrosion additive being selected from the group consisting essentially of copper, silver, tine and combinations thereof.

  3. Smart Coatings for Corrosion Protection

    NASA Technical Reports Server (NTRS)

    Calle, Luz Marina; Li, Wendy; Buhrow, Jerry W.; Johnsey, Marissa N.

    2016-01-01

    Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. It is essential to detect corrosion when it occurs, and preferably at its early stage, so that action can be taken to avoid structural damage or loss of function. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional, smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it.

  4. The corrosion pattern of reinforcement and its influence on serviceability of reinforced concrete members in chloride environment

    SciTech Connect

    Zhang Ruijin; Castel, Arnaud; Francois, Raoul

    2009-11-15

    This paper deals with two corroded reinforcement concrete beams, which have been stored under sustained load in a chloride environment for 14 and 23 years respectively. The evolution of corrosion pattern of reinforcement and its influence on serviceability are studied. In chloride-induced corrosion process, corrosion cracking affects significantly the corrosion pattern. During the corrosion cracking initiation period, only local pitting corrosion occurs. At early stage of cracking propagation, localized pitting corrosion is still predominant as cracks widths are very small and cracks are not interconnected, but a general corrosion slowly develops as the cracks widen. At late cracking stage, interconnected cracking with wide width develops along large parts of the beam leading to a general corrosion pattern. Macrocells and microcells concepts are used for the interpretation of the results. Mechanical experiments and corrosion simulation tests are performed to clarify the influence of this corrosion pattern evolution on the serviceability of the beams (deflection increase). Experimental results show that, when the corrosion is localized (early cracking stage), the steel-concrete bond loss is the main factor affecting the beams serviceability. The local cross-section loss resulting from pitting attack does not significantly influence the deflection of the beam. When corrosion is generalized (late cracking stage), as the steel-concrete bond is already lost, the generalized steel cross-section reduction becomes the main factor affecting the beams serviceability. But, at this stage, the deflection increase is slower due to the low general corrosion rate.

  5. Stainless steel corrosion scale formed in reclaimed water: Characteristics, model for scale growth and metal element release.

    PubMed

    Cui, Yong; Liu, Shuming; Smith, Kate; Hu, Hongying; Tang, Fusheng; Li, Yuhong; Yu, Kanghua

    2016-10-01

    Stainless steels generally have extremely good corrosion resistance, but are still susceptible to pitting corrosion. As a result, corrosion scales can form on the surface of stainless steel after extended exposure to aggressive aqueous environments. Corrosion scales play an important role in affecting water quality. These research results showed that interior regions of stainless steel corrosion scales have a high percentage of chromium phases. We reveal the morphology, micro-structure and physicochemical characteristics of stainless steel corrosion scales. Stainless steel corrosion scale is identified as a podiform chromite deposit according to these characteristics, which is unlike deposit formed during iron corrosion. A conceptual model to explain the formation and growth of stainless steel corrosion scale is proposed based on its composition and structure. The scale growth process involves pitting corrosion on the stainless steel surface and the consecutive generation and homogeneous deposition of corrosion products, which is governed by a series of chemical and electrochemical reactions. This model shows the role of corrosion scales in the mechanism of iron and chromium release from pitting corroded stainless steel materials. The formation of corrosion scale is strongly related to water quality parameters. The presence of HClO results in higher ferric content inside the scales. Cl(-) and SO4(2-) ions in reclaimed water play an important role in corrosion pitting of stainless steel and promote the formation of scales.

  6. Experimental Study on Rebar Corrosion Using the Galvanic Sensor Combined with the Electronic Resistance Technique

    PubMed Central

    Xu, Yunze; Li, Kaiqiang; Liu, Liang; Yang, Lujia; Wang, Xiaona; Huang, Yi

    2016-01-01

    In this paper, a new kind of carbon steel (CS) and stainless steel (SS) galvanic sensor system was developed for the study of rebar corrosion in different pore solution conditions. Through the special design of the CS and SS electronic coupons, the electronic resistance (ER) method and zero resistance ammeter (ZRA) technique were used simultaneously for the measurement of both the galvanic current and the corrosion depth. The corrosion processes in different solution conditions were also studied by linear polarization resistance (LPR) and the measurements of polarization curves. The test result shows that the galvanic current noise can provide detailed information of the corrosion processes. When localized corrosion occurs, the corrosion rate measured by the ER method is lower than the real corrosion rate. However, the value measured by the LPR method is higher than the real corrosion rate. The galvanic current and the corrosion current measured by the LPR method shows linear correlation in chloride-containing saturated Ca(OH)2 solution. The relationship between the corrosion current differences measured by the CS electronic coupons and the galvanic current between the CS and SS electronic coupons can also be used to evaluate the localized corrosion in reinforced concrete. PMID:27618054

  7. Experimental Study on Rebar Corrosion Using the Galvanic Sensor Combined with the Electronic Resistance Technique.

    PubMed

    Xu, Yunze; Li, Kaiqiang; Liu, Liang; Yang, Lujia; Wang, Xiaona; Huang, Yi

    2016-09-08

    In this paper, a new kind of carbon steel (CS) and stainless steel (SS) galvanic sensor system was developed for the study of rebar corrosion in different pore solution conditions. Through the special design of the CS and SS electronic coupons, the electronic resistance (ER) method and zero resistance ammeter (ZRA) technique were used simultaneously for the measurement of both the galvanic current and the corrosion depth. The corrosion processes in different solution conditions were also studied by linear polarization resistance (LPR) and the measurements of polarization curves. The test result shows that the galvanic current noise can provide detailed information of the corrosion processes. When localized corrosion occurs, the corrosion rate measured by the ER method is lower than the real corrosion rate. However, the value measured by the LPR method is higher than the real corrosion rate. The galvanic current and the corrosion current measured by the LPR method shows linear correlation in chloride-containing saturated Ca(OH)₂ solution. The relationship between the corrosion current differences measured by the CS electronic coupons and the galvanic current between the CS and SS electronic coupons can also be used to evaluate the localized corrosion in reinforced concrete.

  8. Localized Corrosion of Alloy 22 -Fabrication Effects-

    SciTech Connect

    Rebak, R B

    2005-11-05

    This report deals with the impact of fabrication processes on the localized corrosion behavior of Alloy 22 (N06022). The four fabrication processes that were analyzed are: (1) Surface stress mitigation of final closure weld, (2) Manufacturing of the mockup container, (3) Black annealing of the container and (4) Use of different heats of Alloy 22 for container fabrication. Immersion and Electrochemical tests performed in the laboratory are generally aggressive and do not represent actual repository environments in Yucca Mountain. For example, to determine the intergranular attack in the heat affected zone of a weldment, tests are conducted in boiling acidic and oxidizing solutions according to ASTM standards. These solutions are used to compare the behavior of differently treated metallic coupons. Similarly for electrochemical tests many times pure sodium chloride or calcium chloride solutions are used. Pure chloride solutions are not representative of the repository environment. (1) Surface Stress Mitigation: When metallic plates are welded, for example using the Gas Tungsten Arc Welding (GTAW) method, residual tensile stresses may develop in the vicinity of the weld seam. Processes such as Low Plasticity Burnishing (LPB) and Laser Shock Peening (LSP) could be applied locally to eliminate the residual stresses produced by welding. In this study, Alloy 22 plates were welded and then the above-mentioned surface treatments were applied to eliminate the residual tensile stresses. The aim of the current study was to comparatively test the corrosion behavior of as-welded (ASW) plates with the corrosion behavior of plates with stress mitigated surfaces. Immersion and electrochemical tests were performed. Results from both immersion and electrochemical corrosion tests show that the corrosion resistance of the mitigated plates was not affected by the surface treatments applied. (2) Behavior of Specimens from a Mockup container: Alloy 22 has been extensively tested for

  9. Corrosion performance of alumina scales in coal gasification environments

    SciTech Connect

    Natesan, K.

    1997-02-01

    Corrosion of metallic structural materials in complex gas environments of coal gasification is a potential problem. The corrosion process is dictated by concentrations of two key constituents: sulfur as H{sub 2}S and Cl as HCl. This paper examines the corrosion performance of alumina scales that are thermally grown on Fe-base alloys during exposure to O/S mixed-gas environments. The results are compared with the performance of chromia-forming alloys in similar environments. The paper also discusses the available information on corrosion performance of alloys whose surfaces were enriched with Al by the pack-diffusion process, by the electrospark deposition process, or by weld overlay techniques.

  10. KENNEDY SPACE CENTER, FLA. - In the Orbiter Processing Facility, while Greg Harlow, with United Space Alliance (USA), (above) threads a camera under the tiles of the orbiter Endeavour, NASA’s Richard Parker (below left) and Peggy Ritchie, with USA, (at right) watch the images on a monitor to inspect for corrosion.

    NASA Image and Video Library

    2003-09-04

    KENNEDY SPACE CENTER, FLA. - In the Orbiter Processing Facility, while Greg Harlow, with United Space Alliance (USA), (above) threads a camera under the tiles of the orbiter Endeavour, NASA’s Richard Parker (below left) and Peggy Ritchie, with USA, (at right) watch the images on a monitor to inspect for corrosion.

  11. KENNEDY SPACE CENTER, FLA. - In the Orbiter Processing Facility, while Greg Harlow, with United Space Alliance (USA) (above) threads a camera under the tiles of the orbiter Endeavour, Peggy Ritchie, USA, (behind the stand) and NASA’s Richard Parker (seated) watch the images on a monitor to inspect for corrosion.

    NASA Image and Video Library

    2003-09-04

    KENNEDY SPACE CENTER, FLA. - In the Orbiter Processing Facility, while Greg Harlow, with United Space Alliance (USA) (above) threads a camera under the tiles of the orbiter Endeavour, Peggy Ritchie, USA, (behind the stand) and NASA’s Richard Parker (seated) watch the images on a monitor to inspect for corrosion.

  12. KENNEDY SPACE CENTER, FLA. - In the Orbiter Processing Facility, while Greg Harlow, with United Space Alliance (USA), (above) threads a camera under the tiles of the orbiter Endeavour, Peggy Ritchie, with USA, (behind the stand) and NASA’s Richard Parker watch the images on a monitor to inspect for corrosion.

    NASA Image and Video Library

    2003-09-04

    KENNEDY SPACE CENTER, FLA. - In the Orbiter Processing Facility, while Greg Harlow, with United Space Alliance (USA), (above) threads a camera under the tiles of the orbiter Endeavour, Peggy Ritchie, with USA, (behind the stand) and NASA’s Richard Parker watch the images on a monitor to inspect for corrosion.

  13. Corrosion and repairs of ammonium carbamate decomposers

    SciTech Connect

    De Romero, M.F.; Galban, J.P.

    1996-05-01

    Corrosion-erosion problems occurred in the carbon steel base metal of the ammonium carbamate decomposers in an urea extraction process lined with type 316L (UNS S31603) urea grade stainless steel. The cladding was replaced by weld overlay using a semiautomatic gas metal arc welding process. The first layer was alloy 25%Cr-15%Ni-2%Mo (UNS W30923); the second layer was alloy 25%Cr-22%Ni-2%Mo (UNS W31020).

  14. Development of an Accelerated Test Method for the Determination of Susceptibility to Atmospheric Corrosion

    NASA Technical Reports Server (NTRS)

    Ambrose, John R.

    1991-01-01

    The theoretical rationale is presented for use of a repetitive cyclic current reversal voltammetric technique for characterization of localized corrosion processes, including atmospheric corrosion. Applicability of this proposed experimental protocol is applied to characterization of susceptibility to crevice and pitting corrosion, atmospheric corrosion and stress corrosion cracking. Criteria upon which relative susceptibility is based were determined and tested using two iron based alloys commonly in use at NASA-Kennedy; A36 (a low carbon steel) and 4130 (a low alloy steel). Practicality of the procedure was demonstrated by measuring changes in anodic polarization behavior during high frequency current reversal cycles of 25 cycles per second with 1 mA/sq cm current density amplitude in solutions containing Cl anions. The results demonstrated that, due to excessive polarization which affects conductivity of barrier corrosion product layers, A36 was less resistant to atmospheric corrosion than its 4130 counterpart; behavior which was also demonstrated during exposure tests.

  15. Amine corrosion inhibitor successful in tests at Mobil's Paulsboro refinery

    SciTech Connect

    Not Available

    1986-11-03

    Mobil Oil Corp. has successfully completed a test of an amine unit corrosion inhibition system at its 100,000-b/d refinery in Paulsboro, NJ. The system, the Amine Guard ST system is used to inhibit corrosion of diethanolamine (DEA) sweetening units that treat process streams from the fluid catalytic cracker (FCC), a hydrodesulfurization unit (HDU), and lube oil dewaxing (LDW) units at the refinery. Use of the corrosion-inhibition system has allowed an increase in the DEA concentration to 55 wt %, a reduction of the DEA circulation rate by 40%, and a reduction in regeneration steam of 35%.

  16. Hot corrosion of S-57, 1 cobalt-base alloy

    NASA Technical Reports Server (NTRS)

    Santoro, G. J.

    1977-01-01

    A cobalt base alloy, S-57, was hot corrosion tested in Mach 0.3 burner rig combustion gases at maximum alloy temperatures of 900 and 1000 C. Various salt concentrations were injected into the burner: 0.5, 2, 5, and 10 ppm synthetic sea salt and 4 ppm sodium sulfate (Na2SO4). S-57 underwent accelerated corrosion only under the most severe test conditions, for example, 4 ppm Na2SO4 at 900 C. The process of the accelerated corrosion was primarily sulfidation.

  17. Atmospheric corrosion of lithium electrodes

    SciTech Connect

    Johnson, C.J.

    1981-10-01

    Atmospheric corrosion of lithium during lithium-cell assembly and the dry storage of cells prior to electrolyte fill has been found to initiate lithium corrosion pits and to form corrosion products. Scanning Electron Microscopy (SEM) was used to investigate lithium pitting and the white floccullent corrosion products. Electron Spectroscopy for Chemical Analysis (ESCA) and Auger spectroscopy in combination with X-ray diffraction were used to characterize lithium surfaces. Lithium surfaces with corrosion products were found to be high in carbonate content indicating the presence of lithium carbonate. Lithium electrodes dry stored in unfilled batteries were found to contain high concentration of lithium flouride a possible corrosion product from gaseous materials from the carbon monofluoride cathode. Future investigations of the corrosion phenomena will emphasize the effect of the corrosion products on the electrolyte and ultimate battery performance. The need to protect lithium electrodes from atmospheric exposure is commonly recognized to minimize corrosion induced by reaction with water, oxygen, carbon dioxide or nitrogen (1). Manufacturing facilities customarily limit the relative humidity to less than two percent. Electrodes that have been manufactured for use in lithium cells are typically stored in dry-argon containers. In spite of these precautions, lithium has been found to corrode over a long time period due to residual gases or slow diffusion of the same into storage containers. The purpose of this investigation was to determine the nature of the lithium corrosion.

  18. Corrosion in a temperature gradient

    SciTech Connect

    Covino, Bernard S., Jr.; Holcomb, Gordon R.; Cramer, Stephen D.; Bullard, Sophie J.; Ziomek-Moroz, Margaret; White, M.L.

    2003-01-01

    High temperature corrosion limits the operation of equipment used in the Power Generation Industry. Some of the more destructive corrosive attack occurs on the surfaces of heat exchangers, boilers, and turbines where the alloys are subjected to large temperature gradients that cause a high heat flux through the accumulated ash, the corrosion product, and the alloy. Most current and past corrosion research has, however, been conducted under isothermal conditions. Research on the thermal-gradient-affected corrosion of various metals and alloys is currently being studied at the Albany Research Center’s SECERF (Severe Environment Corrosion and Erosion Research Facility) laboratory. The purpose of this research is to verify theoretical models of heat flux effects on corrosion and to quantify the differences between isothermal and thermal gradient corrosion effects. The effect of a temperature gradient and the resulting heat flux on corrosion of alloys with protective oxide scales is being examined by studying point defect diffusion and corrosion rates. Fick’s first law of diffusion was expanded, using irreversible thermodynamics, to include a heat flux term – a Soret effect. Oxide growth rates are being measured for the high temperature corrosion of cobalt at a metal surface temperature of 900ºC. Corrosion rates are also being determined for the high temperature corrosion of carbon steel boiler tubes in a simulated waste combustion environment consisting of O2, CO2, N2, and water vapor. Tests are being conducted both isothermally and in the presence of a temperature gradient to verify the effects of a heat flux and to compare to isothermal oxidation.

  19. 49 CFR 192.929 - What are the requirements for using Direct Assessment for Stress Corrosion Cracking (SCCDA)?

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... Assessment for Stress Corrosion Cracking (SCCDA)? 192.929 Section 192.929 Transportation Other Regulations... requirements for using Direct Assessment for Stress Corrosion Cracking (SCCDA)? (a) Definition. Stress Corrosion Cracking Direct Assessment (SCCDA) is a process to assess a covered pipe segment for the...

  20. 49 CFR 192.929 - What are the requirements for using Direct Assessment for Stress Corrosion Cracking (SCCDA)?

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... Assessment for Stress Corrosion Cracking (SCCDA)? 192.929 Section 192.929 Transportation Other Regulations... requirements for using Direct Assessment for Stress Corrosion Cracking (SCCDA)? (a) Definition. Stress Corrosion Cracking Direct Assessment (SCCDA) is a process to assess a covered pipe segment for the...

  1. Space Shuttle Orbiter corrosion history, 1981-1993: A review and analysis of issues involving structures and subsystems

    NASA Technical Reports Server (NTRS)

    1995-01-01

    This report summarizes past corrosion issues experienced by the NASA space shuttle orbiter fleet. Design considerations for corrosion prevention and inspection methods are reviewed. Significant corrosion issues involving structures and subsystems are analyzed, including corrective actions taken. Notable successes and failures of corrosion mitigation systems and procedures are discussed. The projected operating environment used for design is contrasted with current conditions in flight and conditions during ground processing.

  2. Fatigue in the Presence of Corrosion (Fatigue sous corrosion)

    DTIC Science & Technology

    1999-03-01

    examines the embrittlement of high strength steels from corrosion, the loss in elongation and energy density was because of hydrogen absorption. This...1996. R.F. Heheman (eds.), Hydrogen [23] G.N. Haidemenopoulos, N. Hassiotis, Embrittlement and Stress G. Papapolymerou and Corrosion Cracking, Materials...corrosion fatigue hydrogen embrittlement because the diffusion cracks take over, the propagating flaw is a of Hydrogen would be at saturation. On the hybrid

  3. 219-S CORROSION STUDY

    SciTech Connect

    DIVINE JR; PARSONS GL

    2008-12-01

    A minor leak was detected in a drain line for Hood 2B located in the 222-S Laboratory. The line transfers radioactive waste, spent analytical standards, and chemicals used in various analytical procedures. Details are in the report provided by David Comstock, 2B NDE June 2008, work package LAB-WO-07-2012. Including the noted leak, the 222-S Laboratory has experienced two drain line leaks in approximately the last two years of operation. As a consequence, CH2M HILL Hanford Group, Inc. (CH2M HILL) requested the support of ChemMet, Ltd., PC (ChemMet) at the Hanford Site 222-S Laboratory. The corrosion expertise from ChemMet was required prior to preparation of a compatibility assessment for the 222-S Laboratory waste transfer system to assure the expected life of the piping system is extended as much as practicable. The system includes piping within the 222-S Laboratory and the 219-S Waste Storage and Transfer Facility and Operations Process. The ChemMet support was required for an assessment by 222-S staff to analyze what improvements to operational activities may be implemented to extend the tank/piping system life. This assessment will include a summary of the various material types, age, and locations throughout the facility. The assessment will also include a discussion of materials that are safe for drain line disposal on a regular basis, materials that are safe for disposal on a case-by-case basis including specific additional requirements such as flushing, neutralization to a specific pH, and materials prohibited from disposal. The assessment shall include adequate information for 222-S Laboratory personnel to make informed decisions in the future disposal of specific material types by discussing types of compatibility of system materials and potential wastes. The assessment is expected to contain some listing of acceptable waste materials but is not anticipated to be a complete or comprehensive list. Finally the assessment will encompass a brief discussion of

  4. Corrosion testing of laser welded sleeve mockups

    SciTech Connect

    Leasure, R.A.; Gold, R.E.; Jacko, R.J.

    1995-12-31

    A laser welded sleeving technique is used by Westinghouse to restore degraded PWR steam generator tubes to a condition that permits the continued safe operation of the steam generator. Prior to installing laser welded sleeves in operating steam generators, it was necessary to qualify the installation processes and to verify that the sleeved tubes had acceptable resistance to stress corrosion cracking (SCC) in the steam generator operating environment. Verification of the stress corrosion cracking resistance of sleeved tubes in an operating PWR plant was obtained through accelerated corrosion tests. The tests were performed on mockups of tubes sleeved by laser welding using prototypic field equipment and procedures. The SCC tests were conducted in autoclaves operated at 400 C with the ID of the sleeve and the ID of the tube exposed to a doped steam plus hydrogen environment that promotes cracking in materials with low resistance to primary water stress corrosion cracking. Tests were performed on sleeved samples stress relieved in the range of 760 to 871C as required by the sleeving process specifications, on samples stress relieved at temperatures below and above the specified range, and on sleeved samples without stress relief. SCC tests were also performed on mockups of the tube-to-tubesheet roll transition expansions. The stress corrosion cracking test results for the laser welded tubes stress relieved in the 760 to 871 C range verified that the sleeved tubes have acceptable SCC resistance at the operating conditions of the steam generator. Performance of the sleeves in these tests supported the installation of laser welded sleeves to permit continued operation of the steam generators.

  5. Long-term corrosion tests of Ti3SiC2 and Ti2AlC in oxygen containing LBE at temperatures up to 700 °C

    NASA Astrophysics Data System (ADS)

    Heinzel, A.; Weisenburger, A.; Müller, G.

    2016-12-01

    Two MAX-phase materials, Ti3SiC and Ti2AlC, were tested at 550 °C, 650 °C and 700 °C up to 10 000 h in LBE (lead-bismuth-eutectic) containing of 10-6 and 10-8 wt% oxygen. It was found that secondary phases have a strong influence on corrosion effects. Ti3SiC showed a surface disintegration at 550°C/10-6 wt% oxygen after longer exposure, while a 4-7 μm thick TiO2 layer with Pb-Bi inclusions was detected on Ti2AlC. However, Ti3SiC is protected by a double layered oxide with an outer part of TiO2 and a mixed inner layer of SiO2 and TiO2 at the higher temperatures. Ti2AlC formed a TiO2 surface layer containing Al2O3. Some defects could be observed on the Ti3SiC surface in LBE containing 10-8 wt% oxygen at 550 °C and 650 °C. The secondary phases between the Ti3SiC grains showed strong oxidation at 700 °C. Due to the high Al solubility in LBE, Ti2AlC experienced strong dissolution attack after longer exposure times at 650 and 700 °C.

  6. Wall thickness design and corrosion management

    SciTech Connect

    Gestel, W.M. van; Guijt, J.

    1994-12-31

    In 1995, Norske Shell will install two 36-in. sweet wet gas pipe lines in the Norwegian sector of the North Sea. The lines cross the Norwegian trench with water depths up to 350 meter. For the last 3.5 km. of the route the pipelines will be laid in a tunnel which will be flooded after construction. The two lines will transport largely untreated well fluids from the Troll field to an onshore processing plant at Kollsness, North of Bergen. From there sales gas will be transported to the continent via the Furopipe and Zeepipe systems. Gas contracts covering 30 years have been concluded with gas utilities on the continent. The maximum wall thickness that could be installed was limited by the capabilities of the present generation of lay barges and pipe mill capacities. The over-thickness, i.e. beyond that what is required for pressure containment and external collapse, is available as corrosion allowance. The paper discusses a novel probabilistic approach to define the corrosion control measures. The corrosion control system is based on the injection of glycol for corrosion mitigation and inspection by ultrasonic internal smart pigs, which in combination with identified fall back options, ensure a minimum 50 year service life.

  7. Automated corrosion system in a moist environment

    SciTech Connect

    Hallman, R.L. Jr.; Calhoun, C.L.

    1999-03-19

    In an effort to assist researchers investigating the moisture-generated corrosion of metals and ceramics, a unique exposure system was developed. The initial goal of this system was to monitor corrosion ranging from a few monolayers at the outset of the corrosion process to high mass gains in more extensively corroded material. The new system uses a small robot arm for sample manipulation; gravimetric and Fourier transform infrared (FTIR) spectroscopy for corrosion-product determination; and a gas blending system to control the moisture content of the glove box in which the system is housed. The system's computer control can be configured to coordinate the examination of as many as 20 samples by periodic weighing and FTIR scanning. The computer also performs such functions as data logging of the temperature and pressure of the system and of the flow rate and moisture content of the purge gas. One main benefit of the computer-controlled robotic system is its ability to monitor samples 2 4 hours a day with precision control; this reduces problems stemming from human error or inconsistency of human technique.

  8. Corrosion studies with pixe

    NASA Astrophysics Data System (ADS)

    Anwar Chaudhri, M.; Crawford, A.

    1981-03-01

    To investigate the possible causes of corrosion of some of the tooth paste tubes of a major international cosmetic product manufacturer, the elemental compositions of corroded and clean unused tubes were compared, using PIXE. It was observed that some of the corroded tubes contained much higher amounts of Ti, Fe, Ga and Zn than the clean tubes, while the concentrations of Cr and Ni showed no significant difference between the two types of tubes. Only certain regions of one of the tubes were found to contain higher concentrations of Cu. Those regions were badly corroded and had the highest concentrations of Ti, Fe, Ga and Zn, too. It is suggested that the presence of higher amounts of Ti, Fe, Ga and Zn, and especially of Cu, in the aluminium sheets used to manufacture the tooth paste tubes, may be one of the reasons for the corrosion of some of the tooth paste tubes.

  9. A Monitoring Method Based on FBG for Concrete Corrosion Cracking

    PubMed Central

    Mao, Jianghong; Xu, Fangyuan; Gao, Qian; Liu, Shenglin; Jin, Weiliang; Xu, Yidong

    2016-01-01

    Corrosion cracking of reinforced concrete caused by chloride salt is one of the main determinants of structure durability. Monitoring the entire process of concrete corrosion cracking is critical for assessing the remaining life of the structure and determining if maintenance is needed. Fiber Bragg Grating (FBG) sensing technology is extensively developed in photoelectric monitoring technology and has been used on many projects. FBG can detect the quasi-distribution of strain and temperature under corrosive environments, and thus it is suitable for monitoring reinforced concrete cracking. According to the mechanical principle that corrosion expansion is responsible for the reinforced concrete cracking, a package design of reinforced concrete cracking sensors based on FBG was proposed and investigated in this study. The corresponding relationship between the grating wavelength and strain was calibrated by an equal strength beam test. The effectiveness of the proposed method was verified by an electrically accelerated corrosion experiment. The fiber grating sensing technology was able to track the corrosion expansion and corrosion cracking in real time and provided data to inform decision-making for the maintenance and management of the engineering structure. PMID:27428972

  10. A Monitoring Method Based on FBG for Concrete Corrosion Cracking.

    PubMed

    Mao, Jianghong; Xu, Fangyuan; Gao, Qian; Liu, Shenglin; Jin, Weiliang; Xu, Yidong

    2016-07-14

    Corrosion cracking of reinforced concrete caused by chloride salt is one of the main determinants of structure durability. Monitoring the entire process of concrete corrosion cracking is critical for assessing the remaining life of the structure and determining if maintenance is needed. Fiber Bragg Grating (FBG) sensing technology is extensively developed in photoelectric monitoring technology and has been used on many projects. FBG can detect the quasi-distribution of strain and temperature under corrosive environments, and thus it is suitable for monitoring reinforced concrete cracking. According to the mechanical principle that corrosion expansion is responsible for the reinforced concrete cracking, a package design of reinforced concrete cracking sensors based on FBG was proposed and investigated in this study. The corresponding relationship between the grating wavelength and strain was calibrated by an equal strength beam test. The effectiveness of the proposed method was verified by an electrically accelerated corrosion experiment. The fiber grating sensing technology was able to track the corrosion expansion and corrosion cracking in real time and provided data to inform decision-making for the maintenance and management of the engineering structure.

  11. Review of the studies on fundamental issues in LBE corrosion

    NASA Astrophysics Data System (ADS)

    Zhang, Jinsuo; Li, Ning

    2008-02-01

    Lead bismuth eutectic (LBE) technology is being developed for applications in advanced nuclear systems and high-power spallation neutron targets. In this paper, the current understanding of corrosion and the fundamental issues relevant to corrosion when using LBE as a heavy liquid metal nuclear coolant are reviewed. Corrosion mechanisms and processes in LBE are examined. Prospective methods to mitigate corrosion are briefly surveyed. We then discuss the oxygen control technique for corrosion mitigation in detail, including the range of oxygen concentrations in LBE, oxygen sensors, and the surface oxidation kinetics. Existing experimental results are summarized and reviewed. Theoretical corrosion models for non-isothermal liquid metal loops are refined and compared each other. The applications of these models to a few practical lead-alloy systems are used to illustrate the corrosion mechanisms and the parameter dependency, and to benchmark. Based on the current state of knowledge, a number of R&D tasks are proposed to fill the gaps and firmly establish the scientific underpinning before LBE nuclear coolant technology is ready for programmatic and industrial applications.

  12. Duct injection technology prototype development. Materials corrosion report, Revision 1

    SciTech Connect

    Harper, S.L.

    1991-08-01

    This report describes a test program conducted to determine the corrosion rate of materials in the dry scrubber or duct injection systems. Four materials were evaluated: 1010 carbon steel, Corten, 317SS and Hastelloy C-276. The results show that acidic conditions result in higher corrosion rates than alkaline conditions for all the materials. The carbon steel, Corten and stainless steel show moderate to heavy pitting attack in the acidic environment. For the alkaline conditions, the corrosion rates of carbon steel and Corten were higher than the stainless steel or Hastelloy C-276. Also, the corrosion rate of abraded specimens were four time those of unabraded specimens in the flue gas. It is probable that areas of wall-wetting and plugging in the duct injection process will exhibit high rates of corrosion for the carbon steel, Corten, and stainless steel materials. General corrosion and pitting corrosion will predominate. Additionally, abraded duct areas will corrode at a significantly higher rate than unabraded duct materials. 6 refs., 11 figs., 7 tabs.

  13. The corrosive nature of manganese in drinking water.

    PubMed

    Alvarez-Bastida, C; Martínez-Miranda, V; Vázquez-Mejía, G; Solache-Ríos, M; Fonseca-Montes de Oca, G; Trujillo-Flores, E

    2013-03-01

    Corrosion problems having to do with drinking water distribution systems are related to many processes and factors and two of them are ionic acidity and carbon dioxide, which were considered in this work. The corrosion character of water is determined by the corrosion indexes of Langelier, Ryznar, Larson, and Mojmir. The results show that pipes made of different materials, such as plastics or metals, are affected by corrosion, causing manganese to be deposited on materials and dissolved in water. The deterioration of the materials, the degree of corrosion, and the deposited corrosion products were determined by X-ray diffraction and Scanning Electron Microscopy. High levels of manganese and nitrate ions in water may cause serious damage to the health of consumers of water. Three wells were examined, one of them presented a high content of manganese; the others had high levels of nitrate ions, which increased the acidity of the water and, therefore, the amount of corrosion of the materials in the distribution systems.

  14. Identification of Corrosion Products Due to Seawater and Fresh Water

    NASA Astrophysics Data System (ADS)

    Gismelseed, A.; Elzain, M.; Yousif, A.; Al Rawas, A.; Al-Omari, I. A.; Widatallah, H.; Rais, A.

    2004-12-01

    Mössbauer and X-ray diffraction (XRD) measurements were performed on corrosion products extracted from the inner surface of two different metal tubes used in a desalination plant in Oman. One of the tubes corroded due to the seawater while the second was corroded due to fresh water. The corrosion products thus resulted due to seawater were scrapped off in to two layers, the easily removable rust from the top is termed outer surface corrosion product and the strongly adhered rust as internal corrosion product. The Mössbauer spectra together with the XRD pattern of the outer surface showed the presence of magnetite (Fe3O4), akaganeite (β-FeOOH), lepidocrocite (γ-FeOOH), goethite (α-FeOOH) and hematite (Fe2O3). The inner surface however showed the presence of akaganite, goethite, and magnetite. On the other hand, the corrosion products due to the fresh water showed only the presence of goethite and magnetite. The mechanism of the corrosion process will be discussed based on the significant differences between the formation of the iron components of the corrosion products due to seawater and the fresh water.

  15. [Microbial corrosion of dental alloy].

    PubMed

    Li, Lele; Liu, Li

    2004-10-01

    There is a very complicated electrolytical environment in oral cavity with plenty of microorganisms existing there. Various forms of corrosion would develop when metallic prosthesis functions in mouth. One important corrosive form is microbial corrosion. The metabolic products, including organic acid and inorganic acid, will affect the pH of the surface or interface of metallic prosthesis and make a change in composition of the medium, thus influencing the electron-chemical reaction and promoting the development of corrosion. The problem of develpoment of microbial corrosion on dental alloy in the oral environment lies in the primary condition that the bacteria adhere to the surface of alloy and form a relatively independent environment that promotes corrosion.

  16. Corrosion inhibitors from expired drugs.

    PubMed

    Vaszilcsin, Nicolae; Ordodi, Valentin; Borza, Alexandra

    2012-07-15

    This paper presents a method of expired or unused drugs valorization as corrosion inhibitors for metals in various media. Cyclic voltammograms were drawn on platinum in order to assess the stability of pharmaceutically active substances from drugs at the metal-corrosive environment interface. Tafel slope method was used to determine corrosion rates of steel in the absence and presence of inhibitors. Expired Carbamazepine and Paracetamol tablets were used to obtain corrosion inhibitors. For the former, the corrosion inhibition of carbon steel in 0.1 mol L(-1) sulfuric acid solution was about 90%, whereas for the latter, the corrosion inhibition efficiency of the same material in the 0.25 mol L(-1) acetic acid-0.25 mol L(-1) sodium acetate buffer solution was about 85%.

  17. Zirconium for superior corrosion resistance

    SciTech Connect

    Bird, K.W.; Richardson, K.

    1997-03-01

    Zirconium is a transition element located along with sister elements titanium and hafnium in Group IVB of the periodic table. It is grayish white metal, with a density somewhat less than carbon steel. Zirconium is the ninth most common metallic element in the earth`s crust, and is more abundant than zinc, lead, nickel, or even copper. Zirconium is exceptionally resistant to corrosion by many common acids and alkalis. It is resistant to most organic acids, such as formic, acetic, lactic, and oxalic acids. It also has a high resistance to localized forms of corrosion, such as pitting, crevice corrosion, and stress corrosion cracking. Its corrosion resistance is caused by the formation of a dense, tenaciously adherent, chemically inert oxide film on the surface. This oxide film protects the base metal from both chemical and mechanical attack at temperatures up to about 400 C (750 F). This article describes zirconium`s formability, machinability, corrosion resistance, and several typical applications.

  18. Corrosion resistant coating

    DOEpatents

    Wrobleski, Debra A.; Benicewicz, Brian C.; Thompson, Karen G.; Bryan, Coleman J.

    1997-01-01

    A method of protecting a metal substrate from corrosion including coating a metal substrate of, e.g., steel, iron or aluminum, with a conductive polymer layer of, e.g., polyaniline, coating upon said metal substrate, and coating the conductive polymer-coated metal substrate with a layer of a topcoat upon the conductive polymer coating layer, is provided, together with the resultant coated article from said method.

  19. Corrosion resistant coating

    DOEpatents

    Wrobleski, D.A.; Benicewicz, B.C.; Thompson, K.G.; Bryan, C.J.

    1997-08-19

    A method of protecting a metal substrate from corrosion including coating a metal substrate of, e.g., steel, iron or aluminum, with a conductive polymer layer of, e.g., polyaniline, coating upon said metal substrate, and coating the conductive polymer-coated metal substrate with a layer of a topcoat upon the conductive polymer coating layer, is provided, together with the resultant coated article from said method.

  20. CORROSION PROTECTION OF ALUMINUM

    DOEpatents

    Dalrymple, R.S.; Nelson, W.B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred. (D.C.W.)