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Sample records for performance alloy electroforming

  1. High performance alloy electroforming

    NASA Technical Reports Server (NTRS)

    Malone, G. A.; Winkelman, D. M.

    1989-01-01

    Electroformed copper and nickel are used in structural applications for advanced propellant combustion chambers. An improved process has been developed by Bell Aerospace Textron, Inc. wherein electroformed nickel-manganese alloy has demonstrated superior mechanical and thermal stability when compared to previously reported deposits from known nickel plating processes. Solution chemistry and parametric operating procedures are now established and material property data is established for deposition of thick, large complex shapes such as the Space Shuttle Main Engine. The critical operating variables are those governing the ratio of codeposited nickel and manganese. The deposition uniformity which in turn affects the manganese concentration distribution is affected by solution resistance and geometric effects as well as solution agitation. The manganese concentration in the deposit must be between 2000 and 3000 ppm for optimum physical properties to be realized. The study also includes data regarding deposition procedures for achieving excellent bond strength at an interface with copper, nickel-manganese or INCONEL 718. Applications for this electroformed material include fabrication of complex or re-entry shapes which would be difficult or impossible to form from high strength alloys such as INCONEL 718.

  2. Study of high performance alloy electroforming

    NASA Technical Reports Server (NTRS)

    Malone, G. A.

    1984-01-01

    The first series of heat treated nickel manganese alloys are tested for mechanical properties at temperatures of 148.9 C (300 F) and 260 C (500 F). All material receives the same heat treatment in order to provide a common basis for comparison of results. Mechanical property performance improves with increasing manganese content in the alloy. Although all manganese bearing alloy is significantly superior to conventional electroformed nickel, samples containing over 3000 ppm manganese display outstanding ultimate and yield strengths while maintaining reasonably satisfactory ductility. Alloy containing over 6000 ppm of manganese is very competitive to Inconel 718 (mill annealed and age hardened) at all temperatures of interest, although ductility is not as great in the electrodeposited counterpart.

  3. Study of high performance alloy electroforming

    NASA Technical Reports Server (NTRS)

    Malone, G. A.

    1985-01-01

    The nickel-manganese experimental electrolyte was hydrogen peroxide treated and carbon purified for removal of residual sodium saccharin and related organic decomposition products from the plating of previous test panels. The saccharin additive was used to reduce stress where high concentrations of manganese and high pulse peak current densities were used. A large quantity of nickel-manganese alloy plates containing 0.35 to 0.40 percent by weight manganese was electroformed for testing to supply data for a mechanical property data table. The aluminum billet required for the machining of the subscale SSME main combustion chamber was acquired.

  4. Study of high performance alloy electroforming

    NASA Technical Reports Server (NTRS)

    Malone, G. A.

    1984-01-01

    Nickel-manganese electroformed specimens and nickel-cobalt-manganese samples were heat treated at 343 C (650 F) for comparison of room temperature ductility with that observed for alloys heat treated at 315.6C (600 F). All heat treatments were for 24 hours. This heat treatment temperature increase generally did not result in significant improvements in ductility. However, increases in yield strength - with slight decreases in tensile strengths - were noted for the nickel-manganese and nickel-cobalt-manganese alloys. For the case of employing fairly high manganese contents in the electrolyte and countering ensuing high tensile stress in the alloy by saccharin additions to the bath, it was noted that nickel-manganese alloys with over 0.4% by weight manganese retained high ultimate and yield strengths after the 343 C (650 F) heat treatment for 24 hours. Elongations were still lower than desired. For alloys with less than 0.4% by weight manganese this heat treatment provided excellent ductility, but very significant reductions in ultimate and yield strengths were noted.

  5. Study of high performance alloy electroforming. [nickel manganese and nickel cobalt manganese alloys

    NASA Technical Reports Server (NTRS)

    Malone, G. A.

    1984-01-01

    Nickel-manganese alloy electrodeposits from an electrolyte containing more manganese ion than previously used is being evaluated at two bath operating temperatures with a great variety of pulse plating conditions. Saccharine was added as a stress reducing agent for the electroforming of several of the samples with highest manganese content. All specimens for mechanical property testing have been produced but are not through the various heat treatments as yet. One of the heat treatment will be at 343 C (650 F), the temperature at which the MCC outer electroformed nickel shell is stress relieved. A number of retainer specimens from prior work have been tested for hardness before and after heat treatment. There appears to be a fairly good correlation between hardness and mechanical properties. Comparison of representative mechanical properties with hardnesses are made for nickel-manganese electrodeposits and nickel-cobalt-manganese deposits.

  6. Improved Electroformed Structural Copper and Copper Alloys

    NASA Technical Reports Server (NTRS)

    Malone, G. A.; Hudson, W.; Babcock, B.; Edwards, R.

    1998-01-01

    Electroforming offers a superior means for fabricating internally cooled heat exchangers and structures subjected to thermal environments. Copper is deposited from many such applications because of the good thermal conductivity. It suffers from mediocre yield strength as a structural material and loses mechanical strength at intermediate temperatures. Mechanical properties similar to those of electroformed nickel are desired. Phase 1 examined innovative means to improve deposited copper structural performance. Yield strengths as high as 483 MPa (70 ksi) were obtained with useful ductility while retaining a high level of purity essential to good thermal conductivity. Phase 2 represents a program to explore new additive combinations in copper electrolytes to produce a more fine, equiaxed grain which can be thermally stabilized by other techniques such as alloying in modest degrees and dispersion strengthening. Evaluation of new technology - such as the codeposition of fullerness (diamond-like) particles were made to enhance thermal conductivity in low alloys. A test fire quality tube-bundle engine was fabricated using these copper property improvement concepts to show the superiority of the new coppers and fabrications methods over competitive technologies such as brazing and plasma deposition.

  7. Replicated Electro-Formed Nickel Alloy Mirror

    NASA Technical Reports Server (NTRS)

    1999-01-01

    NASA's Space Optics Manufacturing Center has been working to expand our view of the universe via sophisticated new telescopes. The Optics Center's goal is to develop low-cost, advanced space optics technologies for the NASA program in the 21st century - including the long-term goal of imaging Earth-like planets in distant solar systems. To reduce the cost of mirror fabrication, Marshall Space Flight Center (MSFC) has developed replication techniques, the machinery, and materials to replicate electro-formed nickel mirrors. The process allows fabricating precisely shaped mandrels to be used and reused as masters for replicating high-quality mirrors. Dr. Joe Ritter examines a replicated electro-formed nickel-alloy mirror which exemplifies the improvements in mirror fabrication techniques, with benefits such as dramtic weight reduction that have been achieved at the Marshall Space Flight Center's Space Optics Manufacturing Technology Center (SOMTC).

  8. Self-electroforming and high-performance complementary memristor based on ferroelectric tunnel junctions

    NASA Astrophysics Data System (ADS)

    Yan, Z. B.; Yau, H. M.; Li, Z. W.; Gao, X. S.; Dai, J. Y.; Liu, J.-M.

    2016-08-01

    Complementary resistive switching (CRS) has potential applications in ultra-high density three-dimensional crossbar arrays for resistive random access memories and Logic-in-Memories. For real applications, the good stability and electroforming-free character have become essential pre-requisites. In this work, we investigate the resistance switching behaviors of a CRS device based on two anti-serial Au/BaTiO3/Nb:SrTiO3 ferroelectric tunnel junctions (FTJs). This FTJ-based CRS device shows a stable butterfly-like resistance-voltage hysteresis, as well as self-electroforming, multi-switching, and good performance complementary switching behaviors. The present work presents a convincing demonstration of the complementary multi-switching states modulated by remnant ferroelectric polarization, making the FTJ structure good potentials for high-performance CRS memristors.

  9. Investigation of electroforming techniques, literature analysis report

    NASA Technical Reports Server (NTRS)

    Malone, G. A.

    1975-01-01

    A literature analysis is presented of reports, specifications, and documented experiences with the use of electroforming to produce copper and nickel structures for aerospace and other engineering applications. The literature period covered is from 1948 to 1974. Specific effort was made to correlate mechanical property data for the electrodeposited material with known electroforming solution compositions and operating conditions. From this survey, electrolytes are suggested for selection to electroform copper and nickel outer shells on regeneratively cooled thrust chamber liners, and other devices subject to thermal and pressure exposure, based on mechanical properties obtainable, performance under various thermal environments, and ease of process control for product reproducibility. Processes of potential value in obtaining sound bonds between electrodeposited copper and nickel and copper alloy substrates are also discussed.

  10. Study of Lightweight Ni-Co Alloy Mirrors Obtained by Electroforming Techniques

    NASA Technical Reports Server (NTRS)

    Jones, Ruth; Muntele, Iulia; Muntele, Claudiu; Zimmerman, Robert; Ila, Daryush; Smith, W. Scott (Technical Monitor)

    2002-01-01

    One contribution in reducing the costs of optics in space can be provided by production of ultralight mirrors. The decrease in the weight of the primary mirror of a telescope is anticipated to lead to the possibility of increasing the size of the telescopes, therefore increasing the amount and distance from which information is received. An electroplating process of ultralight replica mirrors from nickel sulfamate solution will be described. Based on an experimental setup with cylindrical symmetry, flat mirrors with a diameter of 7 inches and thickness of 1.5 mm are made from a Ni-Co alloy. The composition of the resulting deposit is analyzed using Rutherford Backscattering Spectrometry (RBS) and Proton Induced X-ray Emission (PIXE). In order to resolve Ni and Co, 10 MeV nitrogen ions are used as projectiles in the RBS measurements. Solution parameters monitored during the deposition process using optical absorption and polarography will be correlated with the final concentration of Ni and Co in the deposit. Bath parameters like temperature, current density, agitation level and acidity are chosen at certain values and maintained constant from one sample to another throughout the deposition process. The purpose of the experiment is to obtain mirrors with near zero stress, and predetermined composition and hardness. This study is an intermediate step in obtaining through the same process, but with a larger scale setup, ultralight large aperture replica mirrors.

  11. Electroformed Nickel-Graphite Composite

    NASA Technical Reports Server (NTRS)

    Xiong-Skiba, Pei

    2005-01-01

    Future x-ray astronomy will demand larger optics than Chandra, currently in orbit. Ways must be devised to produce cheaper and lighter x-ray mirrors to save the cost of manufacturing and launching this future telescope. One technique, being developed at Marshall Space Flight Center and elsewhere, is electroformed nickel replication technique, wherein mirror shells are electroformed (using pure nickel or a nickel alloy) onto super-polished and figured aluminum mandrels and are subsequently released by cooling. This technique can produce relatively inexpensive mirrors, but is hampered by the high density of nickel (8.9 g / cm3). An alternative is to develop a composite, with lower mass density and compatible mechanical properties to the nickel cobalt alloy, as the mirror shell material.

  12. Investigation of electroforming techniques. [fabrication of regeneratively cooled thrust chambers

    NASA Technical Reports Server (NTRS)

    Malone, G. A.

    1975-01-01

    Copper and nickel electroforming was examined for the purpose of establishing the necessary processes and procedures for repeatable, successful fabrication of the outer structures of regeneratively cooled thrust chambers. The selection of electrolytes for copper and nickel deposition is described. The development studies performed to refine and complete the processes necessary for successful chamber shell fabrication and the testing employed to verify the applicability of the processes and procedures to small scale hardware are described. Specifications were developed to afford a guideline for the electroforming of high quality outer shells on regeneratively cooled thrust chamber liners. Test results indicated repeatable mechanical properties could be produced in copper deposits from the copper sulfate electrolyte with periodic current reversal and in nickel deposits from the sulfamate solution. Use of inert, removable channel fillers and the conductivizing of such is described. Techniques (verified by test) which produce high integrity bonds to copper and copper alloy liners are discussed.

  13. Majorana Electroformed Copper Mechanical Analysis

    SciTech Connect

    Overman, Nicole R.; Overman, Cory T.; Kafentzis, Tyler A.; Edwards, Danny J.; Hoppe, Eric W.

    2012-04-30

    The MAJORANA DEMONSTRATOR is a large array of ultra-low background high-purity germanium detectors, enriched in 76Ge, designed to search for zero-neutrino double-beta decay. The DEMONSTRATOR will utilize ultra high purity electroformed copper for a variety of detector components and shielding. A preliminary mechanical evaluation was performed on the Majorana prototype electroformed copper material. Several samples were removed from a variety of positions on the mandrel. Tensile testing, optical metallography, scanning electron microscopy, and hardness testing were conducted to evaluate mechanical response. Analyses carried out on the Majorana prototype copper to this point show consistent mechanical response from a variety of test locations. Evaluation shows the copper meets or exceeds the design specifications.

  14. Electrodeposition of Low Stress Nickel Phosphorous Alloys for Precision Component Fabrication

    NASA Technical Reports Server (NTRS)

    Engelhaupt, Darell; Ramsey, Brian; Speegle, Chet; Whitaker, Ann F. (Technical Monitor)

    2001-01-01

    Nickel alloys are favored for electroforming precision components. Nickel phosphorous and nickel cobalt phosphorous are studied in this work. A completely new and innovative electrolytic process eliminates the fumes present in electroless processes and is suitable for electroforming nickel phosphorous and nickel cobalt phosphorous alloys to any desirable thickness, using soluble anodes, without stripping of tanks. Solutions show excellent performance for extended throughput. Properties include, cleaner low temperature operation (40 - 45 C), high Faradaic efficiency, low stress, Rockwell C 52 - 54 hardness and as much as 2000 N per square millimeter tensile strength. Performance is compared to nickel and nickel cobalt electroforming.

  15. A Study of Deposition Coatings Formed by Electroformed Metallic Materials

    PubMed Central

    Shimura, Kojiro; Tobayama, Go; Togashi, Toshio

    2016-01-01

    Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface treatment is clinically evaluated by peeling and flex tests. However, these testing methods are not ideal for deposition coating strength measurement of electroformed metals. There have been no studies on the deposition coating strength and methods to test electroformed metals. We developed a new deposition coating strength test for electroformed metals. The influence of the negative electrolytic method, which is one of the electrochemical surface treatments, on the strength of the deposition coating of electroformed metals was investigated, and the following conclusions were drawn: 1. This process makes it possible to remove residual deposits on the electrodeposited metal surface layer. 2. Cathode electrolysis is a simple and safe method that is capable of improving the surface treatment by adjustments to the current supply method and current intensity. 3. Electrochemical treatment can improve the deposition coating strength compared to the physical or chemical treatment methods. 4. Electro-deposition coating is an innovative technique for the deposition coating of electroformed metal. PMID:27326757

  16. A Study of Deposition Coatings Formed by Electroformed Metallic Materials.

    PubMed

    Hayashi, Shoji; Sugiyama, Shuta; Shimura, Kojiro; Tobayama, Go; Togashi, Toshio

    2016-01-01

    Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface treatment is clinically evaluated by peeling and flex tests. However, these testing methods are not ideal for deposition coating strength measurement of electroformed metals. There have been no studies on the deposition coating strength and methods to test electroformed metals. We developed a new deposition coating strength test for electroformed metals. The influence of the negative electrolytic method, which is one of the electrochemical surface treatments, on the strength of the deposition coating of electroformed metals was investigated, and the following conclusions were drawn: 1. This process makes it possible to remove residual deposits on the electrodeposited metal surface layer. 2. Cathode electrolysis is a simple and safe method that is capable of improving the surface treatment by adjustments to the current supply method and current intensity. 3. Electrochemical treatment can improve the deposition coating strength compared to the physical or chemical treatment methods. 4. Electro-deposition coating is an innovative technique for the deposition coating of electroformed metal.

  17. Abrasive-assisted Nickel Electroforming Process with Moving Cathode

    NASA Astrophysics Data System (ADS)

    REN, Jianhua; ZHU, Zengwei; XIA, Chunqiu; QU, Ningsong; ZHU, Di

    2017-03-01

    In traditional electroforming process for revolving parts with complex profiles, the drawbacks on surface of deposits, such as pinholes and nodules, will lead to varying physical and mechanical properties on different parts of electroformed components. To solve the problem, compositely moving cathode is employed in abrasive-assisted electroforming of revolving parts with complicated profiles. The cathode translates and rotates simultaneously to achieve uniform friction effect on deposits without drawbacks. The influences of current density and translation speed on the microstructure and properties of the electroformed nickel layers are investigated. It is found that abrasive-assisted electroforming with compound cathode motion can effectively remove the pinholes and nodules, positively affect the crystal nucleation, and refine the grains of layer. The increase of current density will lead to coarse microstructure and lower micro hardness, from 325 HV down to 189 HV. While, faster translational linear speed produces better surface quality and higher micro hardness, from 236 HV up to 283 HV. The weld-ability of the electroformed layers are also studied through the metallurgical analysis of welded joints between nickel layer and 304 stainless steel. The electrodeposited nickel layer shows fine performance in welding. The novel compound motion of cathode promotes the mechanical properties and refines the microstructure of deposited layer.

  18. SUPER MIRROR FABRICATION VIA ELECTROFORMING.

    SciTech Connect

    ULMER,M.P.; ALTKORN,R.; KRIEGER,A.; PARSIGNAULT,D.; CHUNG,Y.W.; WONG,M.S.; LAI,B.; MANCINI,D.; TAKACS,P.Z.; CHURCH,E.

    1997-07-27

    As part of a project to develop methods of placing highly reflective multilayer coatings on the inside of Wolter I mirrors, we have been pursuing a program of measuring flat mirrors. These flats have been produced and examined at various stages of the process we plan to use to fabricate multilayer coated Wolter I mirrors. The flats were measured via optical profiler, AFM, (both done at Brookhaven National Lab) and X-ray reflection (done at the Argonne National Lab (ANL) Advanced Photon Source (APS)). We report for the first time, to our knowledge, the successful placement of multilayers on an electroform by depositing the multilayers on a master and then electroforming onto this master and removing the multilayers, intact, on the electroform. This process is the one we plan to use to place multilayers on the inside of Wolter I optics.

  19. Electroplating, electroless plating and electroforming

    SciTech Connect

    Dini, J.W.

    1990-02-01

    This presentation is intended to familiarize non-platers with electrolytic and electroless deposition techniques and how these methods are used to manufacture non-reinforced metal parts by the electroforming process. The techniques enable manufacture of complex shapes, often at lower cost than other forming methods. Electroless techniques are deposition methods which provide uniform deposits of very low porosity without the use of electrical current. In electroforming, the part is formed by deposition on a mandrel or preform, from which it is subsequently separated. 10 refs., 1 fig.

  20. Electroformation and electrofusion of giant vesicles in a microfluidic device.

    PubMed

    Wang, Zhenyu; Hu, Ning; Yeh, Li-Hsien; Zheng, Xiaolin; Yang, Jun; Joo, Sang W; Qian, Shizhi

    2013-10-01

    Electroformation and electrofusion of giant vesicles with diameters of 10-20μm have been performed in a microfluidic device with high-density microelectrodes forming the sidewalls of the microchannel. Electroformation of giant vesicles by a solution mixture of phosphatidylcholine (PC) and cholesterol (Chol) with different concentrations under AC electric field was investigated. Under the conditions of 0.5-12mg/mL PC and 0.1-2.4mg/mL Chol, vesicles were electroformed by the AC electric field imposed. About 60% electroformed vesicles were giant (unilamellar) vesicles with diameters 10-20μm. The eletroformed vesicles were collected from the chip, re-suspended in fresh buffer, and then separated by centrifugation to segregate the ones with desired diameters (10-20μm). Electrofusion of the giant vesicles was conducted in the same chip. Vesicles were aligned to form pairs under AC electric field due to positive dielectrophoresis, and the paired vesicles were subsequently fused upon the application of high strength electrical pulses. The alignment and fusion efficiencies were, respectively, about 50% and 20%. Copyright © 2013 Elsevier B.V. All rights reserved.

  1. An effect of dummy cathode on thickness uniformity in electroforming process

    NASA Astrophysics Data System (ADS)

    Park, Chul-Woo; Park, Kyoung-Yong

    This study examines the solution for one of the most difficult problems of electroforming process “thickness deviation”. As an effective solution, an auxiliary electrode (dummy cathode) is considered. Generally, the thickness of an edge plating area is almost twice the center area or greater. An auxiliary electrode (intentionally attached dummy cathode) has helped to achieve more uniform thickness of the electroformed-nickel layer by preventing excessive electric charge. In addition, computer-aided analysis was performed to determine the optimal condition of electroforming process and to confirm the experimental result.

  2. Electroformed screens with uniform hole size

    NASA Technical Reports Server (NTRS)

    Schaer, G. R.

    1968-01-01

    Efficient method electroforms fine-mesh nickel screens, or plagues, with uniform hole size and accurate spacing between holes. An electroformed nickel mandrel has nonconducting silicone rubber projections that duplicate the desired hole size and shape in the finished nickel screen.

  3. Process for making electroformed stents

    DOEpatents

    Hines, Richard A.

    2000-02-01

    This invention is directed to an expandable stent useful for implantation into an artery or the like. The stents are made using electroforming techniques in which an electrically-conductive mandrel is coated with a suitable resist material, after which the resist is exposed to an appropriate light pattern and frequency so as to form a stent pattern in the resist. The mandrel is then electroplated with a suitable stent material. The mandrel is etched away once a sufficient layer of stent material is deposited, leaving a completed stent.

  4. Electro-Formed Mirrors for Both X-Ray and Visible Astronomy

    NASA Technical Reports Server (NTRS)

    Ritter, J.; Smith, W. Scott; Rose, M. Frank (Technical Monitor)

    2000-01-01

    The Space Optics Manufacturing Technology Center of NASA's Marshall Space Flight Center is involved in the development of nickel and nickel alloy electroformed mirrors for rapid production of space-based optical systems. The current state of the process is discussed- for both cylindrical x-ray mirrors and normal incidence mirrors for visible and infrared applications.

  5. Electroformation of uranium hemispherical shells

    SciTech Connect

    Marshall, S.L.; Redey, L.; Vandegrift, G.F.; Vissers, D.R.

    1989-11-01

    This effort was directed at developing an electrochemical process for forming uniform and dendrite-free deposits of uranium from molten salts. This process is to be used for the electroformation of free-standing hemispherical shells of uranium for nuclear applications. Electrodeposition of uranium onto a substrate was accomplished with a fused chloride mixture containing 42 wt% UCl{sub 3} and a fused chloride-fluoride mixture containing 4 wt % UF{sub 4}. Under pulsed potential control at 504{degree}C, the chloride-fluoride mixture yielded the widest range of plating conditions for which dendrites could be avoided. Bipolar current pulse plating with both electrolytes gave good results, and successful application of this technique to a large tubular cathode has been demonstrated. 24 refs., 10 figs.

  6. Method of electroforming a rocket chamber

    NASA Technical Reports Server (NTRS)

    Fortini, A. (Inventor)

    1974-01-01

    A transpiration cooled rocket chamber is made by forming a porous metal wall on a suitably shaped mandrel. The porous wall may be made of sintered powdered metal, metal fibers sintered on the mandrel or wires woven onto the mandrel and then sintered to bond the interfaces of the wires. Intersecting annular and longitudinal ribs are then electroformed on the porous wall. An interchamber wall having orifices therein is then electroformed over the annular and longitudinal ribs. Parallel longitudinal ribs are then formed on the outside surface of the interchamber wall after which an annular jacket is electroformed over the parallel ribs to form distribution passages therewith. A feed manifold communicating with the distribution passages may be fabricated and welded to the rocket chamber or the feed manifold may be electroformed in place.

  7. Ellipsoidal optical reflectors reproduced by electroforming

    NASA Technical Reports Server (NTRS)

    Hungerford, W. J.; Larmer, J. W.; Levinsohn, M.

    1964-01-01

    An accurately dimensioned convex ellipsoidal surface, which will become a master after polishing, is fabricated from 316L stainless steel. When polishing of the master is completed, it is suspended in a modified watt bath for electroforming of nickel reflectors.

  8. Corrosion performance of structural alloys.

    SciTech Connect

    Natesan, K.

    1999-07-15

    Component reliability and long-term trouble-free performance of structural materials are essential in power-generating and gasification processes that utilize coal as a feedstock. During combustion and conversion of coal, the environments encompass a wide range of oxygen partial pressures, from excess-air conditions in conventional boilers to air-deficient conditions in 10W-NO{sub x} and gasification systems. Apart from the environmental aspects of the effluent from coal combustion and conversion, one concern from the systems standpoint is the aggressiveness of the gaseous/deposit environment toward structural components such as waterwall tubes, steam superheaters, syngas coolers, and hot-gas filters. The corrosion tests in the program described in this paper address the individual and combined effects of oxygen, sulfur, and chlorine on the corrosion response of several ASME-coded and noncoded structural alloys that were exposed to air-deficient and excess-air environments typical of coal-combustion and gasification processes. Data in this paper address the effects of preoxidation on the subsequent corrosion performance of structural materials such as 9Cr-1Mo ferritic steel, Type 347 austenitic stainless steel, Alloys 800, 825, 625, 214, Hastelloy X, and iron aluminide when exposed at 650 C to various mixed-gas environments with and without HCI. Results are presented for scaling kinetics, microstructural characteristics of corrosion products, detailed evaluations of near-surface regions of the exposed specimens, gains in our mechanistic understanding of the roles of S and Cl in the corrosion process, and the effect of preoxidation on subsequent corrosion.

  9. Fabrication of liquid-rocket thrust chambers by electroforming

    NASA Technical Reports Server (NTRS)

    Duscha, R. A.; Kazaroff, J. M.

    1974-01-01

    Electroforming has proven to be an excellent fabrication method for building liquid rocket regeneratively cooled thrust chambers. NASA sponsored technology programs have investigated both common and advanced methods. Using common procedures, several cooled spool pieces and thrust chambers have been made and successfully tested. The designs were made possible through the versatility of the electroforming procedure, which is not limited to simple geometric shapes. An advanced method of electroforming was used to produce a wire-wrapped, composite, pressure-loaded electroformed structure, which greatly increased the strength of the structure while still retaining the advantages of electroforming.

  10. Electroform replication used for multiple X-ray mirror production

    NASA Technical Reports Server (NTRS)

    Kowalski, M. P.; Ulmer, M. P.; Purcell, W. R., Jr.; Loughlin, J. E. A.

    1984-01-01

    The electroforming technique for producing X-ray mirrors is described, and results of X-ray tests performed on copies made from a simple conical mandrel are reported. The design of the mandrel is depicted and the total reflectivity as well as the full-wave half modulation resolution are shown as a function of energy. The reported work has improved on previous studies by providing smaller grazing angles, making measurements at higher energies, producing about four times as many replicas from one mandrel, and obtaining better angular resolution.

  11. Thickness distribution for gold and copper electroformed hohlraums

    SciTech Connect

    Elsner, F.

    1999-03-01

    Some preliminary experiments have been performed to determine the effect of mandrel geometry and plating both composition on the thickness uniformity of gold and copper electroformed hohlraums. It was observed that for gold plating, the edge radius has a dramatic influence on uniformity in a direction opposite that expected (i.e., uniformity worsened with larger radius) and that extension of the front small-diameter cylinder gave a slight improvement in hohlraum symmetry. In the case of copper plating it was found that, as expected, reduced metal concentration improved uniformity, however, it was also found that the selection of additives has an even more pronounced effect.

  12. In Situ TEM Study of Reversible and Irreversible Electroforming in Pt/Ti:NiO/Pt Heterostructures

    SciTech Connect

    D'Aquila, Kenneth; Liu, Yuzi; Iddir, Hakim; Petford-Long, Amanda K.

    2015-05-01

    Experimental verification of the microscopic origin of resistance switching in metal/oxide/metal heterostructures is needed for applications in non-volatile memory and neuromorphic computing. Numerous reports suggest that resistance switching in NiO is caused by local reduction of the oxide layer into nanoscale conducting filaments, but few reports have shown experimental evidence correlating electroforming with site-specific changes in composition. We have investigated the mechanisms of reversible and irreversible electroforming in 250–500 nm wide pillars patterned from a single Ta/Ti/Pt/Ti-doped NiO/Pt/Ta heterostructure and have shown that these can coexist within a single sample. We performed in situ transmission electron microscopy (TEM) electroform- ing and switching on each pillar to correlate the local electron transport behavior with microstructure and composition in each pillar. DFT calculations fitted to electron energy loss spectroscopy data showed that the Ti-doped NiO layer is partially reduced after reversible electroforming, with the formation of oxygen vacancies ordered into lines in the <110> direction. However, under the same probing conditions, adjacent pillars show irreversible electroforming caused by electromigration of metallic Ta to form a single bridge across the oxide layer. We propose that the different electroforming behaviors are related to microstructural variations across the sample and may lead to switching variability.

  13. The Influence of Novel Alloying Additions on the Performance of Magnesium Alloy AZ31B

    DTIC Science & Technology

    2013-11-01

    influence of the respective alloying addition (s), a relatively simple Mg alloy (AZ31B) was chosen as the baseline material. Because this alloy has been...in which the effect of alloying additions would be readily observed, and (2) this alloy has already been specified for potential use as an armor...the addition of alloying elements often results in only one property of interest (e.g., strength, corrosion performance, toughness, etc.) being

  14. Electroforming copper targets for RTNS-II

    SciTech Connect

    Kelley, W.K.; Dini, J.W.; Logan, C.M.

    1981-02-06

    Copper targets used in RTNS II, which is the world's most intense 14-MeV neutron source, contain water cooling channels for temperature control. There are two methods for fabricating these targets: (1) diffusion bonding a copper panel containing photoetched channels to another copper panel, and (2) an electroforming technique which involves filling the photoetched channels with wax, plating thick copper to seal over the channels and then removing the wax. Development of this latter process and results obtained with it are described.

  15. Refractory alloy performance: unresolved issues and status summary

    SciTech Connect

    Harms, W.O.

    1985-01-01

    Viewgraphs are included concerning the research work performed at ORNL on refractory alloys to be used in the SP-100 reactor design concepts. Mechanical properties and irradiation testing of the alloys are described.

  16. AC-electric field dependent electroformation of giant lipid vesicles.

    PubMed

    Politano, Timothy J; Froude, Victoria E; Jing, Benxin; Zhu, Yingxi

    2010-08-01

    Giant vesicles of larger than 5 microm, which have been of intense interest for their potential as drug delivery vehicles and as a model system for cell membranes, can be rapidly formed from a spin-coated lipid thin film under an electric field. In this work, we explore the AC-field dependent electroformation of giant lipid vesicles in aqueous media over a wide range of AC-frequency from 1 Hz to 1 MHz and peak-to-peak field strength from 0.212 V/mm to 40 V/mm between two parallel conducting electrode surfaces. By using fluorescence microscopy, we perform in-situ microscopic observations of the structural evolution of giant vesicles formed from spin-coated lipid films under varied uniform AC-electric fields. The real-time observation of bilayer bulging from the lipid film, vesicle growth and fusing further examine the critical role of AC-induced electroosmotic flow of surrounding fluids for giant vesicle formation. A rich AC-frequency and field strength phase diagram is obtained experimentally to predict the AC-electroformation of giant unilamellar vesicles (GUVs) of l-alpha-phosphatidylcholine, where a weak dependence of vesicle size on AC-frequency is observed at low AC-field voltages, showing decreased vesicle size with a narrowed size distribution with increased AC-frequency. Formation of vesicles was shown to be constrained by an upper field strength of 10 V/mm and an upper AC-frequency of 10 kHz. Within these parameters, giant lipid vesicles were formed predominantly unilamellar and prevalent across the entire electrode surfaces.

  17. Electroforming of metallic bipolar plates with micro-featured flow field

    NASA Astrophysics Data System (ADS)

    Lee, Shuo-Jen; Chen, Yu-Pang; Huang, Ching-Han

    In addition to mechanical properties, uniform fuel dispersion, efficient removal of water and high electric conductivity are also important functions of a bipolar plate. The capillary effect of micro-featured flow field may attract water from the carbonic diffusion layer and promote more evenly dispersion of fuels into the diffusion layer. Thus, it may improve the performance of proton exchange membrane (PEM) fuel cells. In this research, the Lithography Galvanik Abformung (LIGA) manufacturing processes with electroforming technology are investigated for the production of micro-featured flow field of the metallic bipolar plates. The micro-features are designed in conjunction with the existing flow channel to form an integrated flow field system. Instead of silicon wafer, a 4 in. wafer size SS304 stainless steel plate is used as the substrate. The LIGA processes of photo masking, spin coating, exposure and development are employed to create electric conducting die with flow field pattern. Electroforming of this metallic plate coated with flow field patterned photo resist will result in the main flow channel on the SS304 plate. The same processes were conducted for the second iteration to form micro-features. Thus, metallic bipolar plates with micro-features are produced using the electroforming technology. A single cell with total cell area of 16 cm 2 and reaction area of 4 cm 2 was produced. It has micro-features of 100 and 200 μm width and of 50 μm depth. The dimensions of the main flow channel were 300 μm in width and 200 μm in depth. Single cell tests were conducted to evaluate its performance. The cell performance of the single cell with SS304 metallic bipolar plates exceeds similar size single cell with silicon or glass fiber substrates. The electroforming is a promising technology for metallic bipolar plates with micro-features and micro-fuel cell.

  18. High power tests of an electroforming cavity operating at 11.424 GHz

    NASA Astrophysics Data System (ADS)

    Dolgashev, V. A.; Gatti, G.; Higashi, Y.; Leonardi, O.; Lewandowski, J. R.; Marcelli, A.; Rosenzweig, J.; Spataro, B.; Tantawi, S. G.; Yeremian, D. A.

    2016-03-01

    The achievement of ultra high accelerating gradients is mandatory in order to fabricate compact accelerators at 11.424 GHz for scientific and industrial applications. An extensive experimental and theoretical program to determine a reliable ultra high gradient operation of the future linear accelerators is under way in many laboratories. In particular, systematic studies on the 11.424 GHz frequency accelerator structures, R&D on new materials and the associated microwave technology are in progress to achieve accelerating gradients well above 120 MeV/m. Among the many, the electroforming procedure is a promising approach to manufacture high performance RF devices in order to avoid the high temperature brazing and to produce precise RF structures. We report here the characterization of a hard high gradient RF accelerating structure at 11.424 GHz fabricated using the electroforming technique. Low-level RF measurements and high power RF tests carried out at the SLAC National Accelerator Laboratory on this prototype are presented and discussed. In addition, we present also a possible layout where the water-cooling of irises based on the electroforming process has been considered for the first time.

  19. Using galvanostatic electroforming of Bi1–xSbx nanowires to control composition, crystallinity, and orientation

    DOE PAGES

    Limmer, Steven J.; Medlin, Douglas L.; Siegal, Michael P.; ...

    2014-12-03

    When using galvanostatic pulse deposition, we studied the factors influencing the quality of electroformed Bi1–xSbx nanowires with respect to composition, crystallinity, and preferred orientation for high thermoelectric performance. Two nonaqueous baths with different Sb salts were investigated. The Sb salts used played a major role in both crystalline quality and preferred orientations. Nanowire arrays electroformed using an SbI3 -based chemistry were polycrystalline with no preferred orientation, whereas arrays electroformed from an SbCl3-based chemistry were strongly crystallographically textured with the desired trigonal orientation for optimal thermoelectric performance. From the SbCl3 bath, the electroformed nanowire arrays were optimized to have nanocompositionalmore » uniformity, with a nearly constant composition along the nanowire length. Moreover, nanowires harvested from the center of the array had an average composition of Bi0.75 Sb0.25. However, the nanowire compositions were slightly enriched in Sb in a small region near the edges of the array, with the composition approaching Bi0.70Sb0.30.« less

  20. The oxidation performance of modern high-temperature alloys

    NASA Astrophysics Data System (ADS)

    Deodeshmukh, V. P.; Srivastava, S. K.

    2009-07-01

    The high-temperature oxidation resistance of an alloy is a key design criterion for components in a variety of industrial applications, such as advanced gas turbines, industrial heating, automotive, waste incineration, power generation and energy conversion, chemical and petrochemical processing, and metals and minerals processing. The importance of correctly assessing the long-term oxidation behavior of high-temperature alloys is illustrated. As applications move to higher temperatures, new alloys are needed. In this paper, the oxidation performance of three newly developed alloys, an alumina-forming Ni-Fe-Cr-Al alloy, a γ'-strengthened Ni-Cr-Co-Mo-(Al+Ti) alloy, and a nitride-strengthened Co-Cr-Fe-Ni-(Ti+Nb) alloy is presented.

  1. In situ TEM study of reversible and irreversible electroforming in Pt/Ti:NiO/Pt heterostructures: In situ TEM study of reversible and irreversible electroforming in Pt/Ti:NiO/Pt heterostructures

    SciTech Connect

    D'Aquila, Kenneth; Liu, Yuzi; Iddir, Hakim; Petford-Long, Amanda K.

    2015-04-14

    Experimental verification of the microscopic origin of resistance switching in metal/oxide/metal heterostructures is needed for applications in non-volatile memory and neuromorphic computing. Numerous reports suggest that resistance switching in NiO is caused by local reduction of the oxide layer into nanoscale conducting filaments, but few reports have shown experimental evidence correlating electroforming with site-specific changes in composition. We have investigated the mechanisms of reversible and irreversible electroforming in 250-500 nm wide pillars patterned from a single Ta/Ti/Pt/Ti-doped NiO/Pt/Ta heterostructure and have shown that these can coexist within a single sample. We performed in situ transmission electron microscopy (TEM) electroforming and switching on each pillar to correlate the local electron transport behavior with microstructure and composition in each pillar. DFT calculations fitted to electron energy loss spectroscopy data showed that the Ti-doped NiO layer is partially reduced after reversible electroforming, with the formation of oxygen vacancies ordered into lines in the < 110 > direction. However, under the same probing conditions, adjacent pillars show irreversible electroforming caused by electromigration of metallic Ta to form a single bridge across the oxide layer. We propose that the different electroforming behaviors are related to microstructural variations across the sample and may lead to switching variability.

  2. Testing of electroformed deposited iridium/powder metallurgy rhenium rockets

    NASA Technical Reports Server (NTRS)

    Reed, Brian D.; Dickerson, Robert

    1996-01-01

    High-temperature, oxidation-resistant chamber materials offer the thermal margin for high performance and extended lifetimes for radiation-cooled rockets. Rhenium (Re) coated with iridium (Ir) allow hours of operation at 2200 C on Earth-storable propellants. One process for manufacturing Ir/Re rocket chambers is the fabrication of Re substrates by powder metallurgy (PM) and the application of Ir coatings by using electroformed deposition (ED). ED Ir coatings, however, have been found to be porous and poorly adherent. The integrity of ED Ir coatings could be improved by densification after the electroforming process. This report summarizes the testing of two 22-N, ED Ir/PM Re rocket chambers that were subjected to post-deposition treatments in an effort to densify the Ir coating. One chamber was vacuum annealed, while the other chamber was subjected to hot isostatic pressure (HIP). The chambers were tested on gaseous oxygen/gaseous hydrogen propellants, at mixture ratios that simulated the oxidizing environments of Earth-storable propellants. ne annealed ED Ir/PM Re chamber was tested for a total of 24 firings and 4.58 hr at a mixture ratio of 4.2. After only 9 firings, the annealed ED Ir coating began to blister and spall upstream of the throat. The blistering and spalling were similar to what had been experienced with unannealed, as-deposited ED Ir coatings. The HIP ED Ir/PM Re chamber was tested for a total of 91 firings and 11.45 hr at mixture ratios of 3.2 and 4.2. The HIP ED Ir coating remained adherent to the Re substrate throughout testing; there were no visible signs of coating degradation. Metallography revealed, however, thinning of the HIP Ir coating and occasional pores in the Re layer upstream of the throat. Pinholes in the Ir coating may have provided a path for oxidation of the Re substrate at these locations. The HIP ED Ir coating proved to be more effective than vacuum annealed and as-deposited ED Ir. Further densification is still required to

  3. Sacrificial layer for the fabrication of electroformed cantilevered LIGA microparts

    NASA Astrophysics Data System (ADS)

    Morales, Alfredo M.; Aigeldinger, Georg; Bankert, Michelle A.; Domeier, Linda A.; Hachman, John T.; Hauck, Cheryl; Keifer, Patrick N.; Krafcik, Karen L.; McLean, Dorrance E.; Yang, Peter C.

    2003-01-01

    The use of silver filled PMMA as a sacrificial layer for the fabrication of multilevel LIGA microparts is presented. In this technique, a bottom level of standard electroformed LIGA parts is first produced on a metallized substrate such as a silicon wafer. A methyl methacrylate formulation mixed with silver particles is then cast and polymerized around the bottom level of metal parts to produce a conducting sacrificial layer. A second level of PMMA x-ray resist is adhered to the bottom level of metal parts and conducting PMMA and patterned to form another level of electroformed features. This presentation will discuss some the requirements for the successful fabrication of multilevel, cantilevered LIGA microparts. It will be shown that by using a silver filled PMMA, a sacrificial layer can be quickly applied around LIGA components; cantilevered microparts can be electroformed; and the final parts can be quickly released by dissolving the sacrificial layer in acetone.

  4. Electrical transport and thermometry of electroformed titanium dioxide memristive switches

    NASA Astrophysics Data System (ADS)

    Borghetti, Julien; Strukov, Dmitri B.; Pickett, Matthew D.; Yang, J. Joshua; Stewart, Duncan R.; Williams, R. Stanley

    2009-12-01

    We investigated the electrical transport of electroformed titanium dioxide memristive switches from liquid helium to room temperatures in order to better understand their internal states. After electroforming, we observed a continuous transition between two distinct limiting behaviors: a nearly Ohmic "ON"-state and an "OFF"-state characterized by conduction through a barrier. We interpret our data in terms of a model in which the electroforming step creates a conducting channel that does not completely bridge the metal contacts on the titanium dioxide film. The switching then occurs as a result of voltage-induced changes in the oxygen vacancy concentration in the gap between the tip of the channel and the adjacent metal contact. We used the metallic resistivity of the conduction channel as an in situ thermometer to measure the local device temperature, thus revealing an important implicit state variable.

  5. Electroform/Plasma-Spray Laminates for X-Ray Optics

    NASA Technical Reports Server (NTRS)

    Ulmer, Melville P.; Graham, Michael; Vaynman, Semyon

    2007-01-01

    Electroform/plasma-spray laminates have shown promise as lightweight, strong, low-thermal-expansion components for xray optics. The basic idea is to exploit both (1) the well-established art of fabrication of optical components by replication and (2) plasma spraying as a means of reinforcing a thin replica optic with one or more backing layer(s) having tailorable thermomechanical properties. In x-ray optics as in other applications, replication reduces the time and cost of fabrication because grinding and polishing can be limited to a few thick masters, from which many lightweight replicas can thereafter be made. The first step in the fabrication of a component of the type in question is to make a replica optic by electroforming a thin layer of nickel on a master. Through proper control of the electroforming process conditions, it is possible to minimize residual stress and, hence, to minimize distortion in the replica. Next, a powder comprising ceramic particles coated with a metal compatible with the electroformed nickel is plasma-sprayed onto the backside of the nickel replica. Then through several repetitions and variations of the preceding steps or perhaps a small compressive stress, alternating layers of electroformed nickel and plasma-sprayed metal-coated ceramic powder are deposited. The thicknesses of the layers and the composition of the metal-coated ceramic powder are chosen to optimize the strength, areal mass density, and toughness of the finished component. An important benefit of using both electroforming and plasma spraying is the possibility of balancing stresses to a minimum level, which could be zero or perhaps a small net compressive stress designed to enhance the function of the component in its intended application.

  6. Electroforming free resistive switching memory in two-dimensional VOx nanosheets

    NASA Astrophysics Data System (ADS)

    Hota, M. K.; Nagaraju, D. H.; Hedhili, M. N.; Alshareef, H. N.

    2015-10-01

    We report two-dimensional VOx nanosheets containing multi-oxidation states (V5+, V4+, and V3+), prepared by a hydrothermal process for potential applications in resistive switching devices. The experimental results demonstrate a highly reproducible, electroforming-free, low SET bias bipolar resistive switching memory performance with endurance for more than 100 cycles maintaining OFF/ON ratio of ˜60 times. These devices show better memory performance as compared to previously reported VOx thin film based devices. The memory mechanism in VOx is proposed to be originated from the migration of oxygen vacancies/ions, an influence of the bottom electrode and existence of multi-oxidation states.

  7. Numerical Simulation of and Experiment on Electroforming Microstructure Mold Insert

    NASA Astrophysics Data System (ADS)

    Fu, Ming-Nan

    2008-09-01

    Microstructures are a vital component in various systems such as bionic chips, micro-fluidics sensor, optical communication systems, and micro-fuel cells. Micro-mold inserts should be produced by precise electroforming; however, interchanging the plating solution in an extremely small tunnel has been a main problem, where flow field and mass transfer are the major variances. In this paper we will concentrate on single- and three-micro hole array mode insert electroform flow fields and the mass transfer effect. Single-hole results show that the interchange of the plating fluid is more efficient at a lower aspect ratio of similar apertures with different aspect ratios. A lower coefficient of viscosities results in a weaker microelectroforming effect. The electroforming effect is better at an entry flow field speed of 0.01 m/s than at that of 0.001 m/s. The three-hole array results show that the first hole proved the best among the three holes, followed by the second hole; the third hole showed the worst results. The 10:1 ratio of distance to diameter of the hole produces better electroforming results than the 1:1 ratio. Lastly, this paper will contribute to the development of microelectro-mechanical manufacturing technologies.

  8. High temperature corrosion performance of automotive coupling alloys

    SciTech Connect

    Smith, G.D.; Crum, J.R.; Flower, H.L.

    1998-12-31

    Key to the satisfactory performance of automotive exhaust couplings is adequate high temperature corrosion resistance. This is becoming especially critical as service life is being extended by government legislation and as service temperatures are increasing due to the need for increased fuel efficiency and faster catalyst light-off. Currently employed and candidate coupling alloys, including 409, 304, 316Ti and 321 stainless steels (SS) and alloys 600, 800, 864 and 625, are selectively evaluated for resistance to road salt spray corrosion, oxidation in air and engine exhaust gases and under cyclic burner rig conditions, These laboratory results are compared with alloy performance of couplings subjected to test track and field exposure.

  9. High-temperature alloys: Single-crystal performance boost

    NASA Astrophysics Data System (ADS)

    Schütze, Michael

    2016-08-01

    Titanium aluminide alloys are lightweight and have attractive properties for high-temperature applications. A new growth method that enables single-crystal production now boosts their mechanical performance.

  10. The mechanism of electroforming of metal oxide memristive switches.

    PubMed

    Joshua Yang, J; Miao, Feng; Pickett, Matthew D; Ohlberg, Douglas A A; Stewart, Duncan R; Lau, Chun Ning; Williams, R Stanley

    2009-05-27

    Metal and semiconductor oxides are ubiquitous electronic materials. Normally insulating, oxides can change behavior under high electric fields--through 'electroforming' or 'breakdown'--critically affecting CMOS (complementary metal-oxide-semiconductor) logic, DRAM (dynamic random access memory) and flash memory, and tunnel barrier oxides. An initial irreversible electroforming process has been invariably required for obtaining metal oxide resistance switches, which may open urgently needed new avenues for advanced computer memory and logic circuits including ultra-dense non-volatile random access memory (NVRAM) and adaptive neuromorphic logic circuits. This electrical switching arises from the coupled motion of electrons and ions within the oxide material, as one of the first recognized examples of a memristor (memory-resistor) device, the fourth fundamental passive circuit element originally predicted in 1971 by Chua. A lack of device repeatability has limited technological implementation of oxide switches, however. Here we explain the nature of the oxide electroforming as an electro-reduction and vacancy creation process caused by high electric fields and enhanced by electrical Joule heating with direct experimental evidence. Oxygen vacancies are created and drift towards the cathode, forming localized conducting channels in the oxide. Simultaneously, O(2-) ions drift towards the anode where they evolve O(2) gas, causing physical deformation of the junction. The problematic gas eruption and physical deformation are mitigated by shrinking to the nanoscale and controlling the electroforming voltage polarity. Better yet, electroforming problems can be largely eliminated by engineering the device structure to remove 'bulk' oxide effects in favor of interface-controlled electronic switching.

  11. The mechanism of electroforming of metal oxide memristive switches

    NASA Astrophysics Data System (ADS)

    Joshua Yang, J.; Miao, Feng; Pickett, Matthew D.; Ohlberg, Douglas A. A.; Stewart, Duncan R.; Lau, Chun Ning; Williams, R. Stanley

    2009-05-01

    Metal and semiconductor oxides are ubiquitous electronic materials. Normally insulating, oxides can change behavior under high electric fields—through 'electroforming' or 'breakdown'—critically affecting CMOS (complementary metal-oxide-semiconductor) logic, DRAM (dynamic random access memory) and flash memory, and tunnel barrier oxides. An initial irreversible electroforming process has been invariably required for obtaining metal oxide resistance switches, which may open urgently needed new avenues for advanced computer memory and logic circuits including ultra-dense non-volatile random access memory (NVRAM) and adaptive neuromorphic logic circuits. This electrical switching arises from the coupled motion of electrons and ions within the oxide material, as one of the first recognized examples of a memristor (memory-resistor) device, the fourth fundamental passive circuit element originally predicted in 1971 by Chua. A lack of device repeatability has limited technological implementation of oxide switches, however. Here we explain the nature of the oxide electroforming as an electro-reduction and vacancy creation process caused by high electric fields and enhanced by electrical Joule heating with direct experimental evidence. Oxygen vacancies are created and drift towards the cathode, forming localized conducting channels in the oxide. Simultaneously, O2- ions drift towards the anode where they evolve O2 gas, causing physical deformation of the junction. The problematic gas eruption and physical deformation are mitigated by shrinking to the nanoscale and controlling the electroforming voltage polarity. Better yet, electroforming problems can be largely eliminated by engineering the device structure to remove 'bulk' oxide effects in favor of interface-controlled electronic switching.

  12. Materials Design for Joinable, High Performance Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Glamm, Ryan James

    An aluminum alloy compatible with friction stir welding is designed for automotive and aerospace structural applications. Current weldable automotive aluminum alloys do not possess the necessary strength to meet safety standards and therefore are not able to replace steel in the automotive body. Significant weight savings could be achieved if steel components are replaced with aluminum. Current aerospace alloys are not weldable, requiring machining of large pieces that are then riveted together. If an aerospace alloy could be friction stir welded, smaller pieces could be welded, reducing material waste. Using a systems approach for materials design, property goals are set from performance objectives. From previous research and computational predictions, a structure is designed for a prototype alloy containing dynamic precipitates to readily dissolve and re-precipitate and high stability precipitates to resist dissolution and coarsening in the weld region. It is found that a Ag modified Al-3.9Mg-0.04Cu (at. %) alloy enhanced the rate and magnitude of hardening during ageing, both beneficial effects for dynamic precipitation. In the same alloy, ageing at 350°C results in hardening from Al 3(Sc,Zr) precipitates. Efforts to effectively precipitate both populations simultaneously are unsuccessful. The Al3(Sc,Zr) precipitation hardened prototype is friction stir processed and no weak zones are found in the weld hardness profile. An aerospace alloy design is proposed, utilizing the dual precipitate structure shown in the prototype. The automotive alloy is designed using a basic strength model with parameters determined from the initial prototype alloy analysis. After ageing to different conditions, the alloy is put through a simulated heat affected zone thermal cycle with a computer controlled induction heater. The aged samples lose hardness from the weld cycle but recover hardness from a post weld heat treatment. Atom probe tomography and transmission electron

  13. Developments for Nickel Electroformed X-Ray Optics

    NASA Technical Reports Server (NTRS)

    Ramsey, B.; Engelhaupt, D.; Gubarev, M.; O'Dell, S.; Speegle, C.; Weisskopf, M.

    2008-01-01

    This slide presentation reviews the developments at Marshall Space Flight Center in fabricating Electroformed Nickel X-ray Optical devices. Missions that are using the mandrels created using the described process are reviewed, and improvements in the process of creating better quality mandrels are also reviewed. One of the processes, Electrochemically-Enhanced Mechanical Polishing (EEMP), is described. The Alignment and mounting system for full-shell replicated X-Ray Optics is shown, and the selective deposition process is also shown.

  14. Using galvanostatic electroforming of Bi1–xSbx nanowires to control composition, crystallinity, and orientation

    SciTech Connect

    Limmer, Steven J.; Medlin, Douglas L.; Siegal, Michael P.; Hekmaty, Michelle; Lensch-Falk, Jessica L.; Erickson, Kristopher; Pillars, Jamin; Yelton, W. Graham

    2014-12-03

    When using galvanostatic pulse deposition, we studied the factors influencing the quality of electroformed Bi1–xSbx nanowires with respect to composition, crystallinity, and preferred orientation for high thermoelectric performance. Two nonaqueous baths with different Sb salts were investigated. The Sb salts used played a major role in both crystalline quality and preferred orientations. Nanowire arrays electroformed using an SbI3 -based chemistry were polycrystalline with no preferred orientation, whereas arrays electroformed from an SbCl3-based chemistry were strongly crystallographically textured with the desired trigonal orientation for optimal thermoelectric performance. From the SbCl3 bath, the electroformed nanowire arrays were optimized to have nanocompositional uniformity, with a nearly constant composition along the nanowire length. Moreover, nanowires harvested from the center of the array had an average composition of Bi0.75 Sb0.25. However, the nanowire compositions were slightly enriched in Sb in a small region near the edges of the array, with the composition approaching Bi0.70Sb0.30.

  15. Microstructural design of magnesium alloys for elevated temperature performance

    NASA Astrophysics Data System (ADS)

    Bryan, Zachary Lee

    Magnesium alloys are promising for automotive and aerospace applications requiring lightweight structural metals due to their high specific strength. Weight reductions through material substitution significantly improve fuel efficiency and reduce greenhouse gas emissions. Challenges to widespread integration of Mg alloys primarily result from their limited ductility and elevated temperature strength. This research presents a microstructurally-driven systems design approach to Mg alloy development for elevated temperature applications. The alloy properties that were targeted included creep resistance, elevated temperature strength, room temperature ductility, and material cost. To enable microstructural predictions during the design process, computational thermodynamics was utilized with a newly developed atomic mobility database for HCP-Mg. The mobilities for Mg self-diffusion, as well as Al, Ag, Sn, and Zn solute diffusion in HCP-Mg were optimized from available diffusion literature using DICTRA. The optimized mobility database was then validated using experimental diffusion couples. To limit dislocation creep mechanisms in the first design iteration, a microstructure consisting of Al solutes in solid solution and a fine dispersion of Mg2Sn precipitates was targeted. The development of strength and diffusion models informed by thermodynamic predictions of phase equilibria led to the selection of an optimum Mg-1.9at%Sn-1.5at%Al (TA) alloy for elevated temperature performance. This alloy was cast, solution treated based upon DICTRA homogenization simulations, and then aged. While the tensile and creep properties were competitive with conventional Mg alloys, the TA mechanical performance was ultimately limited because of abnormal grain growth that occurred during solution treatment and the basal Mg2Sn particle morphology. For the second design iteration, insoluble Mg2Si intermetallic particles were added to the TA alloy to provide enhanced grain boundary pinning

  16. Irradiation performance of FFTF drivers using the D9 alloy

    SciTech Connect

    Pitner, A.L.; Gneiting, B.C.; Bard, F.E.

    1994-12-31

    Five test assemblies similar in design to the Fast Flux Test Facility driver fuel assembly , but employing the alloy D9 in place of stainless steel 316 for duct, cladding, and wire wrap compnents were irradiated to demonstrate the improved performance of the new design. Results of post-irradiation examinations are discussed.

  17. Advanced Processing and Properties of High Performance Alloys.

    DTIC Science & Technology

    1985-11-29

    NUMBER Technical Report No. 3 M -A 4. TITLE (and Subtftle) S. TYPE OF REPORT A PERIOD COVERED Advanced Processing apd Properties of High Performance Alloys...conditions of either plane stress or plane strain: (a) 1100-0 Al in the form of 1 - sheet (plane stress deformation), (b) 7075-T6 Al also as 1 m sheet...increasing area fraction of holes occurs in a manner consistent with data for porous P/ M alloys; see Fig. 1. However, the dependence of ductility on the area

  18. Electroformation of Giant Unilamellar Vesicles on Stainless Steel Electrodes

    PubMed Central

    2017-01-01

    Giant unilamellar vesicles (GUVs) are well-established model systems for studying membrane structure and dynamics. Electroformation, also referred to as electroswelling, is one of the most prevalent methods for producing GUVs, as it enables modulation of the lipid hydration process to form relatively monodisperse, defect-free vesicles. Currently, however, it is expensive and time-consuming compared with other methods. In this study, we demonstrate that 1,2-dioleoyl-sn-glycero-3-phosphatidylcholine GUVs can be prepared readily at a fraction of the cost on stainless steel electrodes, such as commercially available syringe needles, without any evidence of lipid oxidation or hydrolysis. PMID:28393132

  19. Electrodeposition of High Quality Nickel Phosphorous Alloys for Pollution Reduction and Energy Conservation

    NASA Technical Reports Server (NTRS)

    Engelhaupt, Darell; Ramsey, Brian

    2003-01-01

    NASA and the University of Alabama in Huntsville have developed ecologically friendly, versatile nickel and nickel cobalt phosphorous electroplating processes. Solutions show excellent performance with high efficiency for vastly extended throughput. Properties include, clean, low temperature operation (40 - 60 C), high Faradaic efficiency, low stress and high hardness. A variety of alloy and plating speed options are easily achieved from the same chemistry using soluble anodes for metal replacement with only 25% of the phosphorous additions required for electroless nickel. Thick deposits are easily achieved unattended, for electroforming freestanding shapes without buildup of excess orthophosphate or stripping of equipment.

  20. Electrodeposition of High Quality Nickel Phosphorous Alloys for Pollution Reduction and Energy Conservation

    NASA Technical Reports Server (NTRS)

    Engelhaupt, Darell; Ramsey, Brian

    2004-01-01

    NASA and the University of Alabama in Huntsville have developed ecologically friendly, versatile nickel and nickel cobalt phosphorous electroplating processes. Solutions show excellent performance with high efficiency for vastly extended throughput. Properties include, clean, low temperature operation (40 - 60 C), high Faradaic efficiency, low stress and high hardness. A variety of alloy and plating speed options are easily achieved from the same chemistry using soluble anodes for metal replacement with only 25% of the phosphorous additions required for electroless nickel. Thick deposits are easily achieved unattended, for electroforming freestanding shapes without buildup of excess orthophosphate or stripping of equipment.

  1. Electrodeposition of High Quality Nickel Phosphorous Alloys for Pollution Reduction and Energy Conservation

    NASA Technical Reports Server (NTRS)

    Engelhaupt, Darell; Ramsey, Brian

    2003-01-01

    NASA and the University of Alabama in Huntsville have developed ecologically friendly, versatile nickel and nickel cobalt phosphorous electroplating processes. Solutions show excellent performance with high efficiency for vastly extended throughput. Properties include, clean, low temperature operation (40 - 60 C), high Faradaic efficiency, low stress and high hardness. A variety of alloy and plating speed options are easily achieved from the same chemistry using soluble anodes for metal replacement with only 25% of the phosphorous additions required for electroless nickel. Thick deposits are easily achieved unattended, for electroforming freestanding shapes without buildup of excess orthophosphate or stripping of equipment.

  2. Electrodeposition of High Quality Nickel Phosphorous Alloys for Pollution Reduction and Energy Conservation

    NASA Technical Reports Server (NTRS)

    Engelhaupt, Darell; Ramsey, Brian

    2004-01-01

    NASA and the University of Alabama in Huntsville have developed ecologically friendly, versatile nickel and nickel cobalt phosphorous electroplating processes. Solutions show excellent performance with high efficiency for vastly extended throughput. Properties include, clean, low temperature operation (40 - 60 C), high Faradaic efficiency, low stress and high hardness. A variety of alloy and plating speed options are easily achieved from the same chemistry using soluble anodes for metal replacement with only 25% of the phosphorous additions required for electroless nickel. Thick deposits are easily achieved unattended, for electroforming freestanding shapes without buildup of excess orthophosphate or stripping of equipment.

  3. Effects of ultrasonic agitation on adhesion strength of micro electroforming Ni layer on Cu substrate.

    PubMed

    Zhao, Zhong; Du, Liqun; Xu, Zheng; Shao, Ligeng

    2016-03-01

    Micro electroforming is an important technology, which is widely used for fabricating micro metal devices in MEMS. The micro metal devices have the problem of poor adhesion strength, which has dramatically influenced the dimensional accuracy of the devices and seriously limited the development of the micro electroforming technology. In order to improve the adhesion strength, ultrasonic agitation method is applied during the micro electroforming process in this paper. To explore the effect of the ultrasonic agitation, micro electroforming experiments were carried out under ultrasonic and ultrasonic-free conditions. The effects of the ultrasonic agitation on the micro electroforming process were investigated by polarization and alternating current (a.c.) impedance methods. The real surface area of the electroforming layer was measured by cyclic voltammetry method. The compressive stress and the crystallite size of the electroforming layer were measured by X-ray Diffraction (XRD) method. The adhesion strength of the electroforming layer was measured by scratch test. The experimental results show that the imposition of the ultrasonic agitation decreases the polarization overpotential and increases the charge transfer process at the electrode-electrolyte interface during the electroforming process. The ultrasonic agitation increases the crystallite size and the real surface area, and reduces the compressive stress. Then the adhesion strength is improved about 47% by the ultrasonic agitation in average. In addition, mechanisms of the ultrasonic agitation improving the adhesion strength are originally explored in this paper. The mechanisms are that the ultrasonic agitation increases the crystallite size, which reduces the compressive stress. The lower the compressive stress is, the larger the adhesion strength is. Furthermore, the ultrasonic agitation increases the real surface area, enhances the mechanical interlocking strength and consequently increases the adhesion

  4. Ca-Mediated Electroformation of Cell-Sized Lipid Vesicles

    PubMed Central

    Tao, Fei; Yang, Peng

    2015-01-01

    Cell-sized lipid giant unilamellar vesicles (GUVs) are formed when lipid molecules self-assemble to construct a single bilayer compartment with similar morphology to living cells. The physics of self-assembly process is only generally understood and the size distribution of GUVs tends to be very polydisperse. Herein we report a strategy for the production of controlled size distributions of GUVs by a novel mechanism dissecting the mediation ability of calcium (Ca) on the conventional electroformation of GUVs. We finely construct both of the calcium ion (Ca2+) and calcium carbonate (CaCO3) mineral adsorption layers on a lipid film surface respectively during the electroformation of GUVs. It is found that Ca2+ Slip plane polarized by alternating electric field could induce a pattern of electroosmotic flow across the surface, and thus confine the fusion and growth of GUVs to facilitate the formation of uniform GUVs. The model is further improved by directly using CaCO3 that is in situ formed on a lipid film surface, providing a GUV population with narrow polydispersity. The two models deciphers the new biological function of calcium on the birth of cell-like lipid vesicles, and thus might be potentially relevant to the construction of new model to elucidate the cellular development process. PMID:25950604

  5. Fracture testing and performance of beryllium copper alloy C 17510

    SciTech Connect

    Murray, H.A.; Zatz, I.J. . Plasma Physics Lab.); Ratka, J.O. )

    1992-01-01

    A series of test programs was undertaken on copper beryllium alloy C 17510 for several variations in material process and chemistry. These variations in C 17510 were primarily optimized for combinations of strength and conductivity. While originally intended for use as cyclically loaded high-field, high-strength conductors in fusion energy research, material testing of C 17510 has indicated that it is an attractive and economical alternative for a host of other structural, mechanical and electrical applications. ASTM tests performed on three variations of C 17510 alloys included both J-integral and plane strain fracture toughness testing (E813, E399) and fatigue crack growth rate tests (E647), as well as verifying tensile, hardness, Charpy, and other well defined mechanical properties. Fracture testing was performed at both room and liquid nitrogen temperatures, which bound the thermal environment anticipated for the fusion components being designed. Fatigue crack propagation stress ratios ranged from nominal zero to minus one at each temperature.

  6. Fracture testing and performance of beryllium copper alloy C 17510

    SciTech Connect

    Murray, H.A.; Zatz, I.J.; Ratka, J.O.

    1992-12-01

    A series of test programs was undertaken on copper beryllium alloy C 17510 for several variations in material process and chemistry. These variations in C 17510 were primarily optimized for combinations of strength and conductivity. While originally intended for use as cyclically loaded high-field, high-strength conductors in fusion energy research, material testing of C 17510 has indicated that it is an attractive and economical alternative for a host of other structural, mechanical and electrical applications. ASTM tests performed on three variations of C 17510 alloys included both J-integral and plane strain fracture toughness testing (E813, E399) and fatigue crack growth rate tests (E647), as well as verifying tensile, hardness, Charpy, and other well defined mechanical properties. Fracture testing was performed at both room and liquid nitrogen temperatures, which bound the thermal environment anticipated for the fusion components being designed. Fatigue crack propagation stress ratios ranged from nominal zero to minus one at each temperature.

  7. Mach 5 electroformed nickel nozzle refurbishment FNAS investigation of ultra-smooth surfaces

    NASA Technical Reports Server (NTRS)

    Rood, Robert; Griffith, Charles; Engelhaupt, Darell

    1992-01-01

    This task is in support of the Quiet Hypersonic Wind Tunnel effort currently in effect at NASA Langley Research Center, VA. A laminar flow wind tunnel nozzle has been previously fabricated by electroforming pure nickel over a machined and polished two piece stainless steel mandrel. The mandrel was removed leaving the replicate nozzle surface. The nozzle was then pressed into a heavy stainless steel jacket for mounting features and rigidity. The original nickel surface was a replication of the polished mandrel but had degraded due to oxidation. The inside surface requirements are very stringent in order to achieve laminar or quiet flow at the desired pressure and temperature for the specific design of Mach 5. The throat area of the axisymmetric device must have a surface finish with no defects greater than 16 microinches. This requires an rms average background of about four microinches or better for inspection purposes. A coating of nickel-phosphorous alloy was applied by catalytic deposition and then the inside of the nozzle was polished retaining dimensional and surface finish tolerances as specified per drawings supplied. Since the unit is not an optical component, conventional optical inspection methods for surface finish and figure are not readily achieved. Measurements were made using surface profilometry.

  8. Pressurized metallurgy for high performance special steels and alloys

    NASA Astrophysics Data System (ADS)

    Jiang, Z. H.; Zhu, H. C.; Li, H. B.; Li, Y.; Liu, F. B.

    2016-07-01

    The pressure is one of the basic parameters which greatly influences the metallurgical reaction process and solidification of steels and alloys. In this paper the history and present situation of research and application of pressurized metallurgy, especially pressurized metallurgy for special steels and alloys have been briefly reviewed. In the following part the physical chemistry of pressurized metallurgy is summarized. It is shown that pressurizing may change the conditions of chemical reaction in thermodynamics and kinetics due to the pressure effect on gas volume, solubility of gas and volatile element in metal melt, activity or activity coefficient of components, and change the physical and chemical properties of metal melt, heat transfer coefficient between mould and ingot, thus greatly influencing phase transformation during the solidification process and the solidification structure, such as increasing the solidification nucleation rate, reducing the critical nucleation radius, accelerating the solidification speed and significant macro/micro-structure refinement, and eliminating shrinkage, porosity and segregation and other casting defects. In the third part the research works of pressured metallurgy performed by the Northeastern University including establishment of pressurized induction melting (PIM) and pressurized electroslag remelting (PESR) equipments and development of high nitrogen steels under pressure are described in detail. Finally, it is considered in the paper that application of pressurized metallurgy in manufacture of high performance special steels and alloys is a relatively new research area, and its application prospects will be very broad and bright.

  9. Electroform replication of grazing incidence X-ray optics. [spaceborne telescopes

    NASA Technical Reports Server (NTRS)

    Ulmer, M. P.; Purcell, W. R.; Bedford, D.; Simnett, G. R.

    1985-01-01

    Work to produce mirrors via electroform replication is reported. Work on small (6 cm by 9 cm) cylindrical pieces and on 40 cm long by 12 cm wide Wolter shaped mirrors is summarized. It is shown that electroforming is a viable technique for producing relatively inexpensive grazing incidence X-ray optics, as long as modest resolution (1 min of arc) and size (12 cm diameter by 40 cm long) are specified.

  10. Enhancing the adhesion strength of micro electroforming layer by ultrasonic agitation method and the application.

    PubMed

    Zhao, Zhong; Du, Liqun; Tao, Yousheng; Li, Qingfeng; Luo, Lei

    2016-11-01

    Micro electroforming is widely used for fabricating micro metal devices in Micro Electro Mechanism System (MEMS). However, there is the problem of poor adhesion strength between micro electroforming layer and substrate. This dramatically influences the dimensional accuracy of the device. To solve this problem, ultrasonic agitation method is applied during the micro electroforming process. To explore the effect of the ultrasonic agitation on the adhesion strength, micro electroforming experiments were carried out under different ultrasonic power (0W, 100W, 150W, 200W, 250W) and different ultrasonic frequencies (0kHz, 40kHz, 80kHz, 120kHz, 200kHz). The effects of the ultrasonic power and the ultrasonic frequency on the micro electroforming process were investigated by polarization method and alternating current (a.c.) impedance method. The adhesion strength between the electroforming layer and the substrate was measured by scratch test. The compressive stress of the electroforming layer was measured by X-ray Diffraction (XRD) method. The crystallite size of the electroforming layer was measured by Transmission Electron Microscopy (TEM) method. The internal contact surface area of the electroforming layer was measured by cyclic voltammetry (CV) method. The experimental results indicate that the ultrasonic agitation can decrease the polarization overpotential and increase the charge transfer process. Generally, the internal contact surface area is increased and the compressive stress is reduced. And then the adhesion strength is enhanced. Due to the different depolarization effects of the ultrasonic power and the ultrasonic frequency, the effects on strengthening the adhesion strength are different. When the ultrasonic agitation is 200W and 40kHz, the effect on strengthening the adhesion strength is the best. In order to prove the effect which the ultrasonic agitation can improve the adhesion strength of the micro devices, micro pillar arrays were fabricated under

  11. Thermal testing results of an electroformed nickel secondary (M2) mirror

    NASA Astrophysics Data System (ADS)

    Smith, David R.; Gale, David M.; Cabrera Cuevas, Lizeth; Lucero Álvarez, Maribel; Castro Santos, David; Olmos Tapia, Arak

    2016-07-01

    To support higher-frequency operation, the Large Millimeter Telescope/Gran Telescopio Milimetrico (or LMT/GTM) is replacing its existing monolithic aluminum secondary mirror (M2). The new mirror is a segmented design based on the same electroformed nickel reflector panel technology that is already in use for the primary reflector segments. While the new M2 is lighter and has better surface accuracy than the original mirror, the electroformed panels are more sensitive to high temperatures. During the design phase, concerns were raised over the level of temperature increase that could occur at M2 during daytime observations. Although the panel surface is designed to scatter visible light, the LMT primary mirror is large enough to cause substantial solar heating, even at significant angular separation from the Sun. To address these concerns, the project conducted a series of field tests, within the constraint of having minimum impact on night time observations. The supplier sent two coupon samples of a reflector panel prepared identically to their proposed M2 surface. Temperature sensors were mounted on the samples and they were temporarily secured to the existing M2 mirror at different distances from the center. The goal was to obtain direct monitoring of the surface temperature under site thermal conditions and the concentration effects from the primary reflector. With the sensors installed, the telescope was then commanded to track the Sun with an elevation offset. Initially, elevation offsets from as far as 40 degrees to as close as 6 degrees were tested. The 6 degree separation test quickly passed the target maximum temperature and the telescope was returned to a safer separation. Based on these initial results, a second set of tests was performed using elevation separations from 30 degrees to 8 degrees. To account for the variability of site conditions, the temperature data were analyzed using multiple metrics. These metrics included maximum temperature, final

  12. The use of fractally-designed waveforms in electroforming

    SciTech Connect

    Bullock, J.S.; Lawson, R.L.; Kirkpatrick, J.R.

    1996-03-01

    Pulsed electrodeposition offers the potential for superior control of deposit properties because of the additional control variables available. However, optimization of pulsed deposition processes is a challenge because of the complexity. E.g., the tendency of electroforms to acquire irregularities such as dendritic growths or other morphological instabilities, creates the need for methods to control these undesirable phenomena. One such method is periodic reverse pulses. Optimization of periodic reverse processes is not simple and can lead to local solutions that do not optimize all properties simultaneously. One method for global optimization that might, for example, control surface irregularities on several size scales, uses a periodic reverse design based on fractal time series. This incorporates deplating pulses of several lengths within one self- similar waveform. The properties of fractals permit control of highly complex designs with a small number of input variables. The creation of such waveforms, their properties, and their use in a lead- plating process are described. Speculation on the potential for further application of this method is offered. 26 figs, 11 refs.

  13. Reconstitution of proteins on electroformed giant unilamellar vesicles

    PubMed Central

    Schmid, Eva M.; Richmond, David L.; Fletcher, Daniel A.

    2017-01-01

    In vitro reconstitution of simplified biological systems from molecular parts has proven to be a powerful method for investigating the biochemical and biophysical principles underlying cellular processes. In recent years, there has been a growing interest in reconstitution of protein–membrane interactions to understand the critical role played by membranes in organizing molecular-scale events into micron-scale patterns and protrusions. However, while all reconstitution experiments depend on identifying and isolating an essential set of soluble biomolecules, such as proteins, DNA, and RNA, reconstitution of membrane-based processes involves the additional challenge of forming and working with lipid bilayer membranes with composition, fluidity, and mechanical properties appropriate for the process at hand. Here we discuss a selection of methods for forming synthetic lipid bilayer membranes and present a versatile electroformation protocol that our lab uses for reconstituting proteins on giant unilamellar vesicles. This synthetic membrane-based approach to reconstitution offers the ability to study protein organization and activity at membranes under more cell-like conditions, addressing a central challenge to accomplishing the grand goal of “building the cell.” PMID:25997355

  14. Fracture testing and performance of beryllium copper alloy C17510

    SciTech Connect

    Murray, H.A.; Zatz, I.J.

    1994-05-01

    When a literature search and discussion with manufacturers revealed that there was virtually no existing data related to the fracture properties and behavior of copper beryllium alloy C17510, a series of test programs was undertaken to ascertain this information for several variations in material processing and chemistry. These variations in C17510 were primarily optimized for combinations of strength and conductivity. While originally intended for use as cyclically loaded high-field, high-strength conductors in fusion energy research, material testing of C17510 has indicated that it is an attractive and economical alternative for a host of other structural, mechanical and electrical applications. ASTM tests performed on three variations of C17510 alloys included both J-integral and plane strain fracture toughness testing and fatigue crack growth rate tests, as well as verifying tensile, hardness, Charpy, and other well defined mechanical properties. Fracture testing was performed at both room and liquid nitrogen temperatures, which bound the thermal environment anticipated for the fusion components being designed. Fatigue crack propagation stress ratios ranged from nominal zero to minus one at each temperature. In order to confirm the test results, duplicate and independent test programs were awarded to separate facilities with appropriate test experience, whenever possible. The primary goal of the test program, to determine and bound the fracture toughness and Paris constants for C17510,was accomplished. In addition, a wealth of information was accumulated pertaining to crack growth characteristics, effects of directionality and potential testing pitfalls. The paper discusses the test program and its findings in detail.

  15. Properties of the joints of sheets of 1565ch alloy in combination with other aluminum alloys that were performed by friction welding with mixing

    NASA Astrophysics Data System (ADS)

    Drits, A. M.; Ovchinnikov, V. V.

    2016-06-01

    The structure and properties of the butt-welded joints of a 1565ch M aluminum alloy with AMg5, AMg6, AV (60661), and 7021 alloys that were performed by friction welding with mixing are studied. The mechanical properties of these joints and their fracture zones are determined as functions of a combination of the alloys to be joined. These alloys are found to have good weldability under friction welding with mixing.

  16. High-Strength Low-Alloy (HSLA) Mg-Zn-Ca Alloys with Excellent Biodegradation Performance

    NASA Astrophysics Data System (ADS)

    Hofstetter, J.; Becker, M.; Martinelli, E.; Weinberg, A. M.; Mingler, B.; Kilian, H.; Pogatscher, S.; Uggowitzer, P. J.; Löffler, J. F.

    2014-04-01

    This article deals with the development of fine-grained high-strength low-alloy (HSLA) magnesium alloys intended for use as biodegradable implant material. The alloys contain solely low amounts of Zn and Ca as alloying elements. We illustrate the development path starting from the high-Zn-containing ZX50 (MgZn5Ca0.25) alloy with conventional purity, to an ultrahigh-purity ZX50 modification, and further to the ultrahigh-purity Zn-lean alloy ZX10 (MgZn1Ca0.3). It is shown that alloys with high Zn-content are prone to biocorrosion in various environments, most probably because of the presence of the intermetallic phase Mg6Zn3Ca2. A reduction of the Zn content results in (Mg,Zn)2Ca phase formation. This phase is less noble than the Mg-matrix and therefore, in contrast to Mg6Zn3Ca2, does not act as cathodic site. A fine-grained microstructure is achieved by the controlled formation of fine and homogeneously distributed (Mg,Zn)2Ca precipitates, which influence dynamic recrystallization and grain growth during hot forming. Such design scheme is comparable to that of HSLA steels, where low amounts of alloying elements are intended to produce a very fine dispersion of particles to increase the material's strength by refining the grain size. Consequently our new, ultrapure ZX10 alloy exhibits high strength (yield strength R p = 240 MPa, ultimate tensile strength R m = 255 MPa) and simultaneously high ductility (elongation to fracture A = 27%), as well as low mechanical anisotropy. Because of the anodic nature of the (Mg,Zn)2Ca particles used in the HSLA concept, the in vivo degradation in a rat femur implantation study is very slow and homogeneous without clinically observable hydrogen evolution, making the ZX10 alloy a promising material for biodegradable implants.

  17. Solubility Limits of Cholesterol, Lanosterol, Ergosterol, Stigmasterol, and β-Sitosterol in Electroformed Lipid Vesicles

    PubMed Central

    Stevens, Mark M.; Honerkamp-Smith, Aurelia R.; Keller, Sarah L.

    2010-01-01

    Here we use nuclear magnetic resonance to measure the solubility limit of several biologically relevant sterols in electroformed giant unilamellar vesicle membranes containing phosphatidylcholine (PC) lipids in ratios of 1:1:X DOPC:DPPC:sterol. We find solubility limits of cholesterol, lanosterol, ergosterol, stigmasterol, and β-sitosterol to be 65-70%, ~35%, 30-35%, 20-25%, and ~40%, respectively. The low solubilities of stigmasterol and β-sitosterol, which differ from cholesterol only in their alkyl tails, show that subtle differences in tail structure can strongly affect sterol solubility. Below the solubility limits, the fraction of sterol to PC-lipid in electroformed vesicles linearly reflects the fraction in the original stock solutions used in the electroformation process. PMID:21731574

  18. Solubility Limits of Cholesterol, Lanosterol, Ergosterol, Stigmasterol, and β-Sitosterol in Electroformed Lipid Vesicles.

    PubMed

    Stevens, Mark M; Honerkamp-Smith, Aurelia R; Keller, Sarah L

    2010-12-07

    Here we use nuclear magnetic resonance to measure the solubility limit of several biologically relevant sterols in electroformed giant unilamellar vesicle membranes containing phosphatidylcholine (PC) lipids in ratios of 1:1:X DOPC:DPPC:sterol. We find solubility limits of cholesterol, lanosterol, ergosterol, stigmasterol, and β-sitosterol to be 65-70%, ~35%, 30-35%, 20-25%, and ~40%, respectively. The low solubilities of stigmasterol and β-sitosterol, which differ from cholesterol only in their alkyl tails, show that subtle differences in tail structure can strongly affect sterol solubility. Below the solubility limits, the fraction of sterol to PC-lipid in electroformed vesicles linearly reflects the fraction in the original stock solutions used in the electroformation process.

  19. ECF micropump fabricated by electroforming with novel self-aligned micro-molding technology

    NASA Astrophysics Data System (ADS)

    Han, D.; Kim, J. W.; Yokota, S.; Edamura, K.

    2015-12-01

    This paper proposes and presents a novel ECF (electro-conjugate fluid) micropump with TPSEs (triangular prism and slit electrode pair) fabricated by electroforming process using newly developed self-aligned micro molds. ECF is a kind of functional and dielectric fluid. ECF micropump is based on the principle of ECF jet, which is a powerful and active jet flow generated between electrodes immerged in ECF, when high DC voltage is applied to the electrodes. Our previous research experimentally demontrated that the ECF micropump had high power density thanks to the 2D-integraton (serialized integration and paralleled integration) of our proposed MEMS fabrication method by using micro-molding and electroplating. Moreover, it was also proved that higher aspect ratio of TPSEs by the multilayer fabrication process resulted in higher flow rate of the ECF micropump. However, the multilayer fabrication has demerit to require precise alignment that is time-consuming and extremely difficult to be met. In order to improve alignment accuracy and alleviate fabrication difficulty, this paper proposes a novel self-aligned MEMS fabrication process for high aspect ratio TPSEs. The ECF micropump by this newly-proposed MEMS process was successfully fabricated and the feasibility was proved by experimentally investigating output performance of the ECF micropump.

  20. Performance of a beryllium copper nonmagnetic drill collar alloy

    SciTech Connect

    Dunlevey, F.

    1984-09-01

    Laboratory characterization and field testing show the advantages of beryllium copper Alloy 25 for use in non-magnetic drill collars, stabilizers, and subs. Beryllium copper is resistant to stress corrosion cracking failures at elevated temperature and pressure in the presence of hydrogen sulfide and dissolved chloride solutions. The alloy is more resistant than stainless steel to galling failure in threaded joints.

  1. High-Throughput Screening of Perovskite Alloys for Piezoelectric Performance and Formability

    NASA Astrophysics Data System (ADS)

    Armiento, Rickard; Kozinsky, Boris; Hautier, Geoffroy; Fornari, Marco; Ceder, Gerbrand

    2014-03-01

    We use high-throughput computational density functional theory to screen a large chemical space of perovskite alloys for systems with the right properties to accommodate a morphotropic phase boundary (MPB) in their composition-temperature phase diagram, a crucial feature for high piezoelectric performance. We start from alloy end-points previously identified in a high-throughput computational search. An interpolation scheme is used to estimate the relative energies between different perovskite distortions for alloy compositions with a minimum of computational effort. Suggested alloys are further screened for thermodynamic stability. The screening identifies alloy systems already known to host a MPB, and suggests a few new ones that may be promising candidates for future experiments. Our method of investigation may be extended to other perovskite systems, e.g., (oxy-)nitrides, and provides a useful methodology for any application of high-throughput screening of isovalent alloy systems. Preprint available at http://arxiv.org/abs/1309.1727

  2. High-throughput screening of perovskite alloys for piezoelectric performance and thermodynamic stability

    NASA Astrophysics Data System (ADS)

    Armiento, R.; Kozinsky, B.; Hautier, G.; Fornari, M.; Ceder, G.

    2014-04-01

    We screen a large chemical space of perovskite alloys for systems with optimal properties to accommodate a morphotropic phase boundary (MPB) in their composition-temperature phase diagram, a crucial feature for high piezoelectric performance. We start from alloy end points previously identified in a high-throughput computational search. An interpolation scheme is used to estimate the relative energies between different perovskite distortions for alloy compositions with a minimum of computational effort. Suggested alloys are further screened for thermodynamic stability. The screening identifies alloy systems already known to host an MPB and suggests a few others that may be promising candidates for future experiments. Our method of investigation may be extended to other perovskite systems, e.g., (oxy-)nitrides, and provides a useful methodology for any application of high-throughput screening of isovalent alloy systems.

  3. Electrochemical performance of magnesium alloy and its application on the sea water battery.

    PubMed

    Zhao, Hongyang; Bian, Pei; Ju, Dongying

    2009-01-01

    The magnesium sea water battery belongs to a kind of reserved battery, which takes the active metal such as magnesium alloy as the anode based on the sea water as the electrolyte. Experiments of magnesium alloy sea water battery were carried out and its electrochemical performance was studied. Thin sheets of Mg-Al-Zn and Mg-Mn series of magnesium alloy were fabricated and used as the anode of magnesium battery. The discharging voltage and current were measured for different composition and thickness of Mg alloy sheet under various surface state, temperature as well as electrolyte. The effect of the temperature, the surface condition and the electrolyte to the electrical current and voltage were investigated. Anodic dissolution and mechanism of activation of Mg alloy anode were discussed based on surface microstructure observation. The feasibility to apply magnesium alloy sheet to highly effective sea water battery was verified.

  4. Oxidation performance of platinum-clad Mo-47Re alloy

    NASA Technical Reports Server (NTRS)

    Clark, Ronald K.; Wallace, Terryl A.

    1994-01-01

    The alloy Mo-47Re has favorable mechanical properties at temperatures above 1400 C, but it undergoes severe oxidation when used in air with no protective coating. To shield the alloy from oxidation, platinum cladding has been evaluated. The unprotected alloy undergoes catastrophic oxidation under static and dynamic oxidation conditions. The platinum cladding provides good protection from static and dynamic oxidation for moderate times at 1260 C. Samples tested for longer times under static oxidation conditions experienced severe oxidation. The data suggest that oxidation results from the transport of oxygen through the grain boundaries and through the pinhole defects of the platinum cladding.

  5. Thermocouples of molybdenum and iridium alloys for more stable vacuum-high temperature performance

    NASA Technical Reports Server (NTRS)

    Morris, J. F. (Inventor)

    1978-01-01

    Thermocouples providing stability and performance reliability in systems involving high temperatures and vacuums by employing a bimetallic thermocouple sensor are described. Each metal of the sensor is selected from a group of metals comprising molybdenum and iridium and alloys containing only those two metals. The molybdenum, iridium thermocouple sensor alloys provide bare metal thermocouple sensors having advantageous vapor pressure compatibility and performance characteristics. The compatibility and physical characteristics of the thermocouple sensor alloys result in improved emf, temperature properties and thermocouple hot junction performance.

  6. The Effect of Oscillating Traverse Welding on Performance of Cr-Fe-C Hardfacing Alloys

    NASA Astrophysics Data System (ADS)

    Lai, Hsuan-Han; Hsieh, Chih-Chun; Wang, Jia-Siang; Lin, Chi-Ming; Wu, Weite

    2015-11-01

    In this study, a series of experiments involving Cr-Fe-C hardfacing alloys is conducted to evaluate the effect of oscillating traverse welding on microstructure and performance of clad alloys. The alloys are designed to exhibit hypoeutectic, eutectic, and hypereutectic morphology. The morphology of the heat-affected zone (HAZ) of the unmelted metal, the solidified remelted metal, and the fusion boundary exhibited distinct characteristics. In the hypoeutectic and the eutectic alloys, the same lamellar eutectic structure can be observed as the solidified structure, and they also showed the same evolution in the HAZ. In the hypereutectic alloy, the incomplete weld pool blending results in a eutectic morphology instead of a fully hypereutectic morphology. The hardness result reveals that, for the hypereutectic alloy, the eutectic region, instead of the HAZ, is the weak point. The wear test shows that the hypoeutectic alloy exhibits the same wear behaviors in both the remelted metal and the HAZ, and so is the hypereutectic alloy; the eutectic alloy remelted metal and the HAZ have different wear morphologies.

  7. Evaluation of Magnetostrictive Shunt Damper Performance Using Iron (Fe)-Gallium (Ga) Alloy

    DTIC Science & Technology

    2013-09-01

    Evaluation of Magnetostrictive Shunt Damper Performance Using Iron (Fe)-Gallium (Ga) Alloy by Andrew James Murray and Dr. JinHyeong Yoo...Aberdeen Proving Ground, MD 21005 ARL-TN-0566 September 2013 Evaluation of Magnetostrictive Shunt Damper Performance Using Iron (Fe... Magnetostrictive Shunt Damper Performance Using Iron (Fe)- Gallium (Ga) Alloy 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6

  8. Corrosion Performance of New Generation Aluminum-Lithium Alloys for Aerospace Applications

    NASA Astrophysics Data System (ADS)

    Moran, James P.; Bovard, Francine S.; Chrzan, James D.; Vandenburgh, Peter

    Over the past several years, a new generation of aluminum-lithium alloys has been developed. These alloys are characterized by excellent strength, low density, and high modulus of elasticity and are therefore of interest for lightweight structural materials applications particularly for construction of current and future aircraft. These new alloys have also demonstrated significant improvements in corrosion resistance when compared with the legacy and incumbent alloys. This paper documents the superior corrosion resistance of the current commercial tempers of these materials and also discusses the corrosion performance as a function of the degree of artificial aging. Results from laboratory corrosion tests are compared with results from exposures in a seacoast atmosphere to assess the predictive capability of the laboratory tests. The correlations that have been developed between the laboratory tests and the seacoast exposures provide confidence that a set of available methods can provide an accurate assessment of the corrosion performance of this new generation of alloys.

  9. Reduction of radioactive backgrounds in electroformed copper for ultra-sensitive radiation detectors

    NASA Astrophysics Data System (ADS)

    Hoppe, E. W.; Aalseth, C. E.; Farmer, O. T.; Hossbach, T. W.; Liezers, M.; Miley, H. S.; Overman, N. R.; Reeves, J. H.

    2014-11-01

    Ultra-pure construction materials are required for the next generation of neutrino physics, dark matter and environmental science applications. These materials are also important for use in high-purity germanium spectrometers used in screening materials for radiopurity. The next-generation science applications require materials with radiopurity levels at or below 1 μBq/kg 232Th and 238U. Yet radiometric analysis lacks sensitivity below 10 μBq/kg for the U and Th decay chains. This limits both the selection of clean materials and the validation of purification processes. Copper is an important high-purity material for low-background experiments due to the ease with which it can be purified by electrochemical methods. Electroplating for purification into near-final shapes, known as electroforming, is one such method. Continued refinement of the copper electroforming process is underway, for the first time guided by an ICP-MS based assay method that can measure 232Th and 238U near the desired purity levels. An assay of electroformed copper at a μBq/kg level has been achieved and is described. The implications of electroformed copper at or better than this purity on next-generation low-background experiments are discussed.

  10. Method of making porous conductive supports for electrodes. [by electroforming and stacking nickel foils

    NASA Technical Reports Server (NTRS)

    Schaer, G. R. (Inventor)

    1973-01-01

    Porous conductive supports for electrochemical cell electrodes are made by electroforming thin corrugated nickel foil, and by stacking pieces of the corrugated foil alternatively with pieces of thin flat nickel foil. Corrugations in successive corrugated pieces are oriented at different angles. Adjacent pieces of foil are bonded by heating in a hydrogen atmosphere and then cutting the stack in planes perpendicular to the foils.

  11. Reduction of Radioactive Backgrounds in Electroformed Copper for Ultra-Sensitive Radiation Detectors

    SciTech Connect

    Hoppe, Eric W.; Aalseth, Craig E.; Farmer, Orville T.; Hossbach, Todd W.; Liezers, Martin; Miley, Harry S.; Overman, Nicole R.; Reeves, James H.

    2014-07-07

    Abstract Ultra-pure construction materials are required for the next generation of neutrino physics, dark matter and environmental science applications. These new efforts require materials with purity levels at or below 1 uBq/kg 232Th and 238U. Yet radiometric analysis lacks sensitivity below ~10 uBq/kg for the U and Th decay chains. This limits both the selection of clean materials and the validation of purification processes. Copper is an important high-purity material for low-background experiments due to the ease with which it can be purified by electrochemical methods. Electroplating for purification into near-final shapes, known as electroforming, is one such method. Continued refinement of the copper electroforming process is underway, for the first time guided by an ICP-MS based assay method that can measure 232Th and 238U near the desired purity levels. An assay of electroformed copper at 10 uBq/kg for 232Th has been achieved and is described. The implications of electroformed copper at or better than this purity on next-generation low-background experiments are discussed.

  12. Effect of electrolyte composition and deposition current for Fe/Fe-P electroformed bilayers for biodegradable metallic medical applications.

    PubMed

    Mostavan, Afghany; Paternoster, Carlo; Tolouei, Ranna; Ghali, Edward; Dubé, Dominique; Mantovani, Diego

    2017-01-01

    With its proven biocompatibility and excellent mechanical properties, iron is an excellent source material for clinical cardiac and vascular applications. However, its relatively low degradation rate limits its use for the healing and remodeling of diseased blood vessels. To address these issues, a multi-purpose fabrication process to develop a bilayer alloy composed of electroformed iron (E-Fe) and iron-phosphorus (Fe-P) was employed. Bilayers of Fe/Fe-P were produced in an electrolytic bath. The effects of electrolyte chemical composition and deposition current density (idep) on layer structure and chemical composition were assessed by scanning electron microscopy, electron probe microanalysis, X-ray diffraction and X-ray photoelectron spectroscopy. The corrosion rate was determined by potentiodynamic polarization tests. The bilayers showed an increasing amount of P with increasing NaH2PO4·H2O in the electrolyte. Fe-P structure became finer for higher P amounts. Potentiodynamic polarization tests revealed that the corrosion rate was strongly influenced by deposition conditions. For a P amount of ~2 wt.%, the corrosion rate was 1.46mm/year, which confirms the potential of this material to demonstrate high mechanical properties and a suitable corrosion rate for biomedical applications.

  13. The Effect of H and He on Irradiation Performance of Fe and Ferritic Alloys

    SciTech Connect

    James F. Stubbins

    2010-01-22

    This research program was designed to look at basic radiation damage and effects and mechanical properties in Fe and ferritic alloys. The program scope included a number of materials ranging from pure single crystal Fe to more complex Fe-Cr-C alloys. The range of materials was designed to examine materials response and performance on ideal/model systems and gradually move to more complex systems. The experimental program was coordinated with a modeling effort. The use of pure and model alloys also facilitated the ability to develop and employ atomistic-scale modeling techniques to understand the inherent physics underlying materials performance

  14. Thermocouples of tantalum and rhenium alloys for more stable vacuum-high temperature performance

    NASA Technical Reports Server (NTRS)

    Morris, J. F. (Inventor)

    1977-01-01

    Thermocouples of the present invention provide stability and performance reliability in systems involving high temperatures and vacuums by employing a bimetallic thermocouple sensor wherein each metal of the sensor is selected from a group of metals comprising tantalum and rhenium and alloys containing only those two metals. The tantalum, rhenium thermocouple sensor alloys provide bare metal thermocouple sensors having advantageous vapor pressure compatibilities and performance characteristics. The compatibility and physical characteristics of the thermocouple sensor alloys of the present invention result in improved emf, temperature properties and thermocouple hot junction performance. The thermocouples formed of the tantalum, rhenium alloys exhibit reliability and performance stability in systems involving high temperatures and vacuums and are adaptable to space propulsion and power systems and nuclear environments.

  15. Graphical method for predicting life of a rocket thrust chamber with half-hard zirconium-copper liner and electroformed nickel closeout

    NASA Technical Reports Server (NTRS)

    Kasper, H. J.

    1977-01-01

    A method for estimating the life of a regeneratively cooled rocket thrust chamber was developed and is based on the hot-gas wall temperature and the temperature difference between the hot-gas wall and the outside surface of the closeout. This method permits a quick estimate of the life of a thrust chamber when design changes or test-cycle variations are considered. Strain range and life are presented graphically as functions of these temperature parameters for a typical high-performance rocket thrust chamber with a half-hard zirconium-copper liner and an electroformed nickel closeout.

  16. Performance of a beryllium copper nonmagnetic drill collar alloy

    SciTech Connect

    Dunlevey, F.

    1986-12-01

    Laboratory characterization and extensive field service show the advantages of beryllium copper Brush Alloy 25 for use in nonmagnetic drill collars (NMDC)'s, stabilizers, and subs. Beryllium copper is resistant to stress-corrosion-cracking (SCC) failures at elevated temperatures and pressures in the presence of H/sub 2/S and dissolved chloride solutions. The alloy is more resistant than stainless steel to galling failure in threaded joints. Its magnetic permeability is lower than stainless steel and is unaffected by service conditions.

  17. Electrochemical comparison and biological performance of a new CoCrNbMoZr alloy with commercial CoCrMo alloy.

    PubMed

    Andrei, M; Galateanu, B; Hudita, A; Costache, M; Osiceanu, P; Calderon Moreno, J M; Drob, S I; Demetrescu, I

    2016-02-01

    A new CoCrNbMoZr alloy, with Nb and Zr content is characterized from the point of view of surface features, corrosion resistance and biological performance in order to be proposed as dental restorative material. Its properties are discussed in comparison with commercial Heraenium CE alloy based on Co, Cr and Mo as well. The microstructure of both alloys was revealed by scanning electron microscopy (SEM). The composition and thickness of the alloy native passive films were identified by X-ray photoelectron spectroscopy (XPS). The surface characteristics were analyzed by atomic force microscopy (AFM) and contact angle techniques. The quantity of ions released from alloys in artificial saliva was evaluated with inductively coupled plasma-mass spectroscopy (ICP-MS) measurements. The electrochemical stability was studied in artificial Carter-Brugirard saliva, performing open circuit potentials, polarization resistances and corrosion currents and rates. The biological performance of the new alloy was tested in vitro in terms of human adipose stem cells (hASCs) morphology, viability and proliferation status. The new alloy is very resistant to the attack of the aggressive ions from the artificial saliva. The surface properties, the roughness and wettabiliy sustain the cell behavior. The comparison of the new alloy behavior with that of existing commercial CoCrMo alloy showed the superior properties of the new metallic biomaterial.

  18. Design, construction, and performance of a device for directional recrystallization of metallic alloys.

    PubMed

    Vallejos, J M; Leonard, M E; Sobrero, C E; La Roca, P M; Druker, A V; Malarria, J A

    2017-02-01

    A device was designed to apply the directional recrystallization method to Fe-based alloys in order to obtain bamboo-like microstructures. This microstructure is suitable for improving creep properties and resistance to fatigue in some alloys and for enhancing pseudoelastic properties in shape memory alloys. The design and construction of a flat coil are described in detail. In addition, we developed an electromechanical system to control the movement of a wire within the flat coil. The construction details and system performance are presented. Furthermore, metallographic studies taken from the directionally recrystallized low-carbon steel samples are shown. Nearly monocrystalline and bamboo-like microstructures were achieved in the steel wires.

  19. Design, construction, and performance of a device for directional recrystallization of metallic alloys

    NASA Astrophysics Data System (ADS)

    Vallejos, J. M.; Leonard, M. E.; Sobrero, C. E.; La Roca, P. M.; Druker, A. V.; Malarria, J. A.

    2017-02-01

    A device was designed to apply the directional recrystallization method to Fe-based alloys in order to obtain bamboo-like microstructures. This microstructure is suitable for improving creep properties and resistance to fatigue in some alloys and for enhancing pseudoelastic properties in shape memory alloys. The design and construction of a flat coil are described in detail. In addition, we developed an electromechanical system to control the movement of a wire within the flat coil. The construction details and system performance are presented. Furthermore, metallographic studies taken from the directionally recrystallized low-carbon steel samples are shown. Nearly monocrystalline and bamboo-like microstructures were achieved in the steel wires.

  20. Relation between the electroforming voltage in alkali halide-polymer diodes and the bandgap of the alkali halide

    SciTech Connect

    Bory, Benjamin F.; Wang, Jingxin; Janssen, René A. J.; Meskers, Stefan C. J.; Gomes, Henrique L.; De Leeuw, Dago M.

    2014-12-08

    Electroforming of indium-tin-oxide/alkali halide/poly(spirofluorene)/Ba/Al diodes has been investigated by bias dependent reflectivity measurements. The threshold voltages for electrocoloration and electroforming are independent of layer thickness and correlate with the bandgap of the alkali halide. We argue that the origin is voltage induced defect formation. Frenkel defect pairs are formed by electron–hole recombination in the alkali halide. This self-accelerating process mitigates injection barriers. The dynamic junction formation is compared to that of a light emitting electrochemical cell. A critical defect density for electroforming is 10{sup 25}/m{sup 3}. The electroformed alkali halide layer can be considered as a highly doped semiconductor with metallic transport characteristics.

  1. Steam assisted oxide growth on aluminium alloys using oxidative chemistries: Part II corrosion performance

    NASA Astrophysics Data System (ADS)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    2015-11-01

    Surface treatment of aluminium alloys using steam with oxidative chemistries, namely KMnO4 and HNO3 resulted in accelerated growth of oxide on aluminium alloys. Detailed investigation of the corrosion performance of the treated surfaces was carried out using potentiodynamic polarisation and standard industrial test methods such as acetic acid salt spray (AASS) and filiform corrosion on commercial AA6060 alloy. Barrier properties of the film including adhesion were evaluated using tape test under wet and dry conditions. Electrochemical results showed reduced cathodic and anodic activity, while the protection provided by steam treatment with HNO3 was a function of the concentration of NO3- ions. The coating generated by inclusion of KMnO4 showed highest resistance to filiform corrosion. Overall, the performance of the steam treated surfaces under filiform corrosion and AASS test was a result of the local coverage of the alloy microstructure resulting from steam containing with KMnO4 and HNO3.

  2. A 3D porous Ni-Cu alloy film for high-performance hydrazine electrooxidation

    NASA Astrophysics Data System (ADS)

    Sun, Ming; Lu, Zhiyi; Luo, Liang; Chang, Zheng; Sun, Xiaoming

    2016-01-01

    Structural design and catalyst screening are two most important factors for achieving exceptional electrocatalytic performance. Herein we demonstrate that constructing a three-dimensional (3D) porous Ni-Cu alloy film is greatly beneficial for improving the hydrazine oxidation reaction (HzOR) performance. A facile electrodeposition process is employed to synthesize a Ni-Cu alloy film with a 3D hierarchical porous structure. As an integrated electrode for HzOR, the Ni-Cu alloy film exhibits superior catalytic activity and stability to the Ni or Cu counterparts. The synthesis parameters are also systematically tuned for optimizing the HzOR performance. The excellent HzOR performance of the Ni-Cu alloy film is attributed to its high intrinsic activity, large electrochemical specific surface area, and 3D porous architecture which offers a ``superaerophobic'' surface to effectively remove the gas product in a small volume. It is believed that the Ni-Cu alloy film electrode has potential application in direct hydrazine fuel cells as well as other catalytic fields.Structural design and catalyst screening are two most important factors for achieving exceptional electrocatalytic performance. Herein we demonstrate that constructing a three-dimensional (3D) porous Ni-Cu alloy film is greatly beneficial for improving the hydrazine oxidation reaction (HzOR) performance. A facile electrodeposition process is employed to synthesize a Ni-Cu alloy film with a 3D hierarchical porous structure. As an integrated electrode for HzOR, the Ni-Cu alloy film exhibits superior catalytic activity and stability to the Ni or Cu counterparts. The synthesis parameters are also systematically tuned for optimizing the HzOR performance. The excellent HzOR performance of the Ni-Cu alloy film is attributed to its high intrinsic activity, large electrochemical specific surface area, and 3D porous architecture which offers a ``superaerophobic'' surface to effectively remove the gas product in a small

  3. Microstructure evolution and tensile mechanical properties of thixoformed high performance Al-Zn-Mg-Cu alloy

    NASA Astrophysics Data System (ADS)

    Chen, Gang; Chen, Qiang; Wang, Bo; Du, Zhi-ming

    2015-09-01

    Al-Zn-Mg-Cu alloys are the strongest aluminum alloys which have been widely used for aerospace applications. They are usually machined from the wrought state usually with a high waste percentage. To reduce waste, it is important to thixoform these alloys in near net shape. In this work, the thixoformability of a commercial high performance Al-Zn-Mg-Cu alloy 7075 was studied. A novel multistep reheating regime was developed in recrystallization and partial melting (RAP) route to obtain spheroidal semi-solid microstructures. The as-extruded 7075 alloy was fully recrystallized for a short holding time using the multistep reheating regime. Semi-solid microstructures with fine and spherical solid grains with a grain size of 40-50 μm embedded in liquid matrix were obtained. The advantage of the multistep reheating regimes over those conventional routes was also discussed. Some wheel-shaped components were thixoformed from the as-received 7075 alloy. The ultimate tensile strength, yield strength and elongation to fracture of the thixoformed component based on multistep reheating regime, are 510 MPa, 446 MPa and 17.5% respectively. These values are superior to those of the products manufactured with the conventional RAP route. As the results indicated, thixoforming could be conducted based on commercial extruded Al-Zn-Mg-Cu alloys, which has important practical significance.

  4. Corrosion performance of Fe-Cr-Al and Fe aluminide alloys in complex gas environments

    SciTech Connect

    Natesan, K.; Johnson, R.N.

    1995-05-01

    Alumina-forming structural alloys can offer superior resistance to corrosion in the presence of sulfur-containing environments, which are prevalent in coal-fired fossil energy systems. Further, Fe aluminides are being developed for use as structural materials and/or cladding alloys in these systems. Extensive development has been in progress on Fe{sub 3}Al-based alloys to improve their engineering ductility. In addition, surface coatings of Fe aluminide are being developed to impart corrosion resistance to structural alloys. This paper describes results from an ongoing program that is evaluating the corrosion performance of alumina-forming structural alloys, Fe-Al and Fe aluminide bulk alloys, and Fe aluminide coatings in environments typical of coal-gasification and combustion atmospheres. Experiments were conducted at 650-1000{degrees}C in simulated oxygen/sulfur gas mixtures. Other aspects of the program are corrosion evaluation of the aluminides in the presence of HCl-containing gases. Results are used to establish threshold Al levels in the alloys for development of protective alumina scales and to determine the modes of corrosion degradation that occur in the materials when they are exposed to S/Cl-containing gaseous environments.

  5. Refinement performance and mechanism of an Al-50Si alloy

    SciTech Connect

    Dai, H.S.; Liu, X.F.

    2008-11-15

    The microstructure and melt structure of primary silicon particles in an Al-50%Si (wt.%) alloy have been investigated by optical microscopy, scanning electron microscopy, electron probe micro-analysis and a high temperature X-ray diffractometer. The results show that the Al-50Si alloy can be effectively refined by a newly developed Si-20P master alloy, and the melting temperature is crucial to the refinement process. The minimal overheating degree {delta}T{sub min} ({delta}T{sub min} is the difference between the minimal overheating temperature T{sub min} and the liquidus temperature T{sub L}) for good refinement is about 260 deg. C. Primary silicon particles can be refined after adding 0.2 wt.% phosphorus amount at sufficient temperature, and their average size transforms from 2-4 mm to about 30 {mu}m. The X-ray diffraction data of the Al-50Si melt demonstrate that structural change occurs when the melting temperature varies from 1100 deg. C to 1300 deg. C. Additionally, the relationship between the refinement mechanism and the melt structure is discussed.

  6. Performance of aluminide coatings applied on alloy CF8C plus at 800 C

    SciTech Connect

    Kumar, Deepak; Dryepondt, Sebastien N; Shyam, Amit; Haynes, James A; Pint, Bruce A; Armstrong, Beth L; Lara-Curzio, Edgar

    2011-01-01

    The cost effective, austenitic stainless steel CF8C plus is an attractive alloy for massive cast structures such as steam turbine casings. The microstructure stability and creep strength of this alloy are better than commercial high-performance heat-resistant steels such as NF709 and Super 304H, and are comparable to the Ni-based superalloy Inconel 617. The oxidation resistance of the alloy in atmosphere rich in water vapor is however insufficient at T>800 C, and the use of diffusion aluminide coatings is considered for potential high temperature applications. The thermal stability and protectiveness of coatings applied on the CF8C plus substrate by pack cementation and slurry process were investigated in air + 10% H2O environment at 800 C. Further, the coating effect on the fatigue life of the alloy was assessed via low-cycle-fatigue experiments.

  7. Discharge and Corrosion Performance of AP65 Magnesium Alloy in Simulated Seawater: Effect of Temperature

    NASA Astrophysics Data System (ADS)

    Wang, Naiguang; Wang, Richu; Peng, Chaoqun; Peng, Bing; Feng, Yan; Hu, Chengwang

    2014-12-01

    The discharge and corrosion performance of AP65 magnesium alloy in simulated seawater with different temperatures is investigated by electrochemical techniques and corrosion morphology observation. The results indicate that AP65 alloy can hardly be activated at a large current density in the 0 °C simulated seawater, whereas the activation time is shortened, and the potential exhibits a significantly negative shift in the 35 °C simulated seawater. However, the increase in temperature promotes the localized corrosion and thus is detrimental to the anode efficiency of AP65 alloy. Moreover, the effect of seawater temperature and current density on the surface morphology of AP65 alloy during the discharge process is also analyzed.

  8. Vacuum field-effect transistor with a deep submicron channel fabricated by electro-forming

    NASA Astrophysics Data System (ADS)

    Wang, Xiao; Shen, Zhihua; Wu, Shengli; Zhang, Jintao

    2017-06-01

    Vacuum field-effect transistors (VFETs) with channel lengths down to 500 nm (i.e., the deep submicron scale) were fabricated with the mature technology of the surface conduction electron emitter fabrication process in our former experiments. The vacuum channel of this new VFET was generated by using the electro-forming process. During electro-forming, the joule heat cracks the conductive film and then generates the submicron scale gap that serves as the vacuum channel. The gap separates the conductive film into two plane-to-plane electrodes, which serve as a source (cathode) electrode and a drain (anode) electrode of the VFET, respectively. Experimental results reveal that the fabricated device demonstrates a clear triode behavior of the gate modulation. Fowler-Nordheim theory was used to analyze the electron emission mechanism and operating principle of the device.

  9. Dynamics of electroforming in binary metal oxide-based resistive switching memory

    NASA Astrophysics Data System (ADS)

    Sharma, Abhishek A.; Karpov, Ilya V.; Kotlyar, Roza; Kwon, Jonghan; Skowronski, Marek; Bain, James A.

    2015-09-01

    The onset of localized conduction in TaOx- and TiOx-based resistive switching devices during forming has been characterized. The novel temperature and voltage dependencies of forming times were extracted with pulsed forming experiments that spanned five orders of magnitude in time and showed three different regimes of electroforming. A universal field-induced-nucleation theory which included self-heating effects was used to explain a strong reduction in forming voltage with increasing forming time over all observed regimes of electroforming. It was shown that the effective activation energy for the incubation time changes inversely proportional with the electric field. A diameter of the volatile filament that precedes forming was estimated at ˜1 nm.

  10. High-Power Comparison Among Brazed, Clamped and Electroformed X-Band Cavities

    SciTech Connect

    Spataro, B.; Alesini, D.; Chimenti, V.; Dolgashev, V.; Higashi, Y.; Migliorati, M.; Mostacci, A.; Parodi, R.; Tantawi, S.G.; Yeremian, A.D.; /SLAC

    2012-04-25

    We report the building procedure of X-band copper structures using the electroforming and electroplating techniques. These techniques allow the deposition of copper layers on a suitable die and they can be used to build RF structures avoiding the high temperature brazing step in the standard technique. We show the constructed prototypes and low power RF measurements and discuss the results of the high power tests at SLAC National Accelerator Laboratory.

  11. CDTE alloys and their application for increasing solar cell performance

    NASA Astrophysics Data System (ADS)

    Swanson, Drew E.

    -ray photoelectron spectroscopy, and energy-dispersive x-ray spectroscopy were performed to characterize these cells. Voltage improvements on the order of 50 mV are presented at a thin (1 ?m) CdTe absorber condition. However an overall reduction in fill factor (FF) is seen, with a strong reduction in FF as the magnesium incorporation is increased. Detailed material characterization shows the formation of oxides at the back of CdMgTe during the passivation process. A CdTe capping layer is added to reduce oxidation and help maintain the uniformity of the CdMgTe layer. A tellurium back contact is also added in place of a carbon paint back contact, reducing the impact of the valance band offset (VBO) from the CMT. With the addition of the capping layer and tellurium back contact a consistent 50 mV increase is seen with improved FF. However this voltage increase is well below modeled Voc increases of 150 mV. CMT double hetero-structures are manufactured and analyzed to estimate the interface recombination at the CdTe/CMT interface. The CdTe/CMT interface is approximated at 2*105 cm s-1 and modeling is referenced predicting significant reduction in performance based on this interface quality. To improve interface quality by removing the need for a vacuum break, the deposition hardware is incorporated into the primary deposition system. Second, CdTe has a somewhat higher band gap than optimal for single-junction terrestrial solar-cell power generation. A reduction in the band gap could therefore result in an overall improvement in performance. To reduce the band gap, selenium was alloyed with CdTe using a novel co-sublimation extension of the close-space-sublimation process. Co-sublimated layers of CdSeTe with various selenium concentrations were characterized for optical absorption and atomic concentrations, as well as to track changes in their morphology and crystallinity. The lower band-gap CdSeTe films were then incorporated into the front of CdTe cells. This two-layer band

  12. Impacts of electrical parameters on the electroformation of giant vesicles on ITO glass chips.

    PubMed

    Li, Wenman; Wang, Qiong; Yang, Zhong; Wang, Wangang; Cao, Yi; Hu, Ning; Luo, Hongyan; Liao, Yanjian; Yang, Jun

    2016-04-01

    A "sandwich" structure device consisted of ITO electrodes and PDMS spacer was designed and used to explore the impact of different electrical parameters (intensity and frequency) on the electroformation of GUVs (giant unilamellar vesicles). Theoretical analysis of the dielectrophoretic effect (DEPE) and the electrohydrodynamic effect (EHE) on the electroformation process indicated that the characteristic frequency of the system could maximize the mutual effect of the both, which might benefit the formation of GUVs. The calculated value of the characteristic frequency (13.3 kHz) was very close to the experimental one (11 kHz). We demonstrated that for a given electroformation system, large amount of well-distributed GUVs can be obtained by optimizing the electrical parameters. In this paper, when choosing the optimal electrical parameters (11 kHz frequency and 5V/mm intensity), the amount of GUVs could reach 65/mm(2), and the diameters of most GUVs (>70%) were 50-70 μm. Copyright © 2015 Elsevier B.V. All rights reserved.

  13. SYNTHESIS AND PERFORMANCE OF FE-BASED AMORPHOUS ALLOYS FOR NUCLEAR WASTE REPOSITORY APPLICATIONS

    SciTech Connect

    Kaufman, L; Perepezko, J; Hildal, K

    2007-02-08

    In several Fe-based alloy systems it is possible to produce glasses with cooling rates as low as 100 K/s that exhibit outstanding corrosion resistance compared to typical crystalline alloys such as high-performance stainless steels and Ni-based C-22 alloy. Moreover, novel alloy compositions can be synthesized to maximize corrosion resistance (i.e. adding Cr and Mo) and to improve radiation compatibility (adding B) and still maintain glass forming ability. The applicability of Fe-based amorphous coatings in typical environments where corrosion resistance and thermal stability are critical issues has been examined in terms of amorphous phase stability and glass-forming ability through a coordinated computational analysis and experimental validation. Similarly, a novel computational thermodynamics approach has been developed to explore the compositional sensitivity of glass-forming ability and thermal stability. Also, the synthesis and characterization of alloys with increased cross-section for thermal neutron capture will be outlined to demonstrate that through careful design of alloy composition it is possible to tailor the material properties of the thermally spray-formed amorphous coating to accommodate the challenges anticipated in typical nuclear waste storage applications over tens of thousands of years in a variety of corrosive environments.

  14. Database on Performance of Neutron Irradiated FeCrAl Alloys

    SciTech Connect

    Field, Kevin G.; Briggs, Samuel A.; Littrell, Ken; Parish, Chad M.; Yamamoto, Yukinori

    2016-08-01

    The present report summarizes and discusses the database on radiation tolerance for Generation I, Generation II, and commercial FeCrAl alloys. This database has been built upon mechanical testing and microstructural characterization on selected alloys irradiated within the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL) up to doses of 13.8 dpa at temperatures ranging from 200°C to 550°C. The structure and performance of these irradiated alloys were characterized using advanced microstructural characterization techniques and mechanical testing. The primary objective of developing this database is to enhance the rapid development of a mechanistic understanding on the radiation tolerance of FeCrAl alloys, thereby enabling informed decisions on the optimization of composition and microstructure of FeCrAl alloys for application as an accident tolerant fuel (ATF) cladding. This report is structured to provide a brief summary of critical results related to the database on radiation tolerance of FeCrAl alloys.

  15. Performance of V-4Cr-4Ti Alloy Exposed to the JFT-2M Tokamak Environment

    SciTech Connect

    Johnson, W.R.; Trester, P.W.; Sengoku, S.; Ishiyama, S.; Fukaya, K.; Eto, M.; Oda, T.; Hirohata, Y.; Hino, T.; Tsai, H.

    1999-10-01

    A long-term test has been conducted in the JFT-2M tokamak fusion device to determine the effects of environmental exposure on the mechanical and chemical behavior of a V-4Cr-4Ti alloy. Test specimens of the alloy were exposed in the outward lower divertor chamber of JFT-2M in a region away from direct contact with the plasma and were preheated to 300 C just prior to and during selected plasma discharges. During their nine-month residence time in JFT-2M, the specimens experienced approximately 200 lower single-null divertor shots at 300 C, during which high energy particle fluxes to the preheated test specimens were significant, and approximately 2,010 upper single-null divertor shots and non-diverter shots at room temperature, for which high energy particle fluxes to and expected particle retention in the test specimens were very low. Data from post-exposure tests have indicated that the performance of the V-4Cr-4Ti alloy would not be significantly affected by environmental exposure to gaseous species at partial pressures typical for tokamak operation. Deuterium retention in the exposed alloy was also low (<2 ppm). Absorption of interstitial by the alloy was limited to the very near surface, and neither the strength nor the Charpy impact properties of the alloy appeared to be significantly changed from the exposure to the JFT-2M tokamak environment.

  16. Microstructure and tailoring hydrogenation performance of Y-doped Mg2Ni alloys

    NASA Astrophysics Data System (ADS)

    Song, Wenjie; Li, Jinshan; Zhang, Tiebang; Kou, Hongchao; Xue, Xiangyi

    2014-01-01

    In this work, the microstructure and the hydrogenation properties of melt-spun Mg67Ni33-xYx alloys are studied with the purpose to investigate the influence of Y doping and rapid solidification on hydrogenation performance of Mg2Ni. Mg67Ni33-xYx (x = 0, 1, 3, 6) alloys are firstly prepared in an electric resistance furnace under the protection of a covering reagent. Then, the as-cast alloys are re-melted and spun on a rotating copper roller. The phase compositions and microstructures of as-cast and melt-spun alloys are investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) with an energy dispersive spectrometer (EDS). The hydrogen activation properties and absorption/desorption kinetics of melt-spun Mg67Ni33-xYx (x = 0, 1, 3, 6) ribbons are evaluated using an automatic Sieverts apparatus. The melt-spun Mg67Ni32Y alloy preserves high hydrogen absorption capacity and kinetics and absorbs 96% of the maximum capacity (3.79 wt. %) within 8 min. The lattice distortion caused by Y doping and the shrinkage porosity by melt-spun not only raise the hydrogen absorption/desorption rate, but significantly improve the hydrogen storage capacity of Mg67Ni33-xYx (x = 0, 1, 3, 6) alloys. The activation and hydrogen absorption/desorption mechanisms are also discussed based on a nucleation and growth theory.

  17. Corrosion Performance of Fe-Based Alloys in Simulated Oxy-Fuel Environment

    NASA Astrophysics Data System (ADS)

    Zeng, Zuotao; Natesan, Ken; Cai, Zhonghou; Rink, David L.

    2017-02-01

    The long-term corrosion of Fe-based alloys in simulated oxy-fuel environment at 1023 K (750 °C) was studied. Detailed results are presented on weight change, scale thickness, internal penetration, microstructural characteristics of the corrosion products, and the cracking of scales for the alloys after exposure at 1023 K (750 °C) for up to 3600 hours. An incubation period during which the corrosion rate was low was observed for the alloys. After the incubation period, the corrosion accelerated, and the corrosion process followed linear kinetics. Effects of alloy, CaO-containing ash, and gas composition on the corrosion rate were also studied. In addition, synchrotron nanobeam X-ray analysis was employed to determine the phase and chemical composition of the oxide layers on the alloy surface. Results from these studies are being used to address the long-term corrosion performance of Fe-based alloys in various coal-ash combustion environments and to develop methods to mitigate high-temperature ash corrosion.

  18. An evaluation of the corrosion performance of magnesium-yttrium and yttrium-magnesium nonequilibrium alloys

    NASA Astrophysics Data System (ADS)

    Heidersbach, Krista Lynn

    1998-11-01

    In an effort to develop a corrosion-resistant light-weight metallic alloy, magnetron co-sputter deposition and electron beam physical vapor deposition (EB-PVD) have been employed to deposit binary magnesium-yttrium and yttrium-magnesium alloys. Yttrium was selected because it has been shown to significantly alter the passive film of magnesium and has been used in several commercially available alloys. The binary alloys, employed in this study, were evaluated for film structure, electrochemical performance and passive film composition and structure. The film's morphology was evaluated using scanning electron microscopy (SEM). Morphologies of the sputtered alloys ranged from zones 1 to zone T. X-ray diffraction (XRD) was used as a quick check for the presence of secondary phases that are detrimental to corrosion behavior. Although secondary phases were present, MgY particles, they did not affect the corrosion performance of the alloys. Electrochemical testing included potentiodynamic polarization, potentiostatic long term testing, and electrochemical impedance spectroscopy. All studies were performed using a standard three electrode technique in one of two solutions; pH 12 buffered solution containing 0.1M NaCl and 0.05M Nasb2Bsb4Osb7 with varied chloride concentration up to 3.5sp{w}/sb{o} NaCl (pH 9.2). Corrosion rates for all four alloys were a minimum of two orders of magnitude lower than either pure Mg or pure Y. The chemical composition of the air-formed oxides, the passive formed upon immersion in the pH 12 buffered solution with no applied potential, and the passive films formed by potentiostatic polarization in the same solution were characterized using XPS. The internal structure of these surface films was identified using transmission electron microscopy. Results from XPS indicated that a bi-layer oxide-hydroxide film was present on the surface of all the sputtered alloys. The inner layer of the film was found to be Ysb2Osb3. The outer layer was a mixture

  19. Corrosion performance of metals and alloys in a tuff geochemical environment

    SciTech Connect

    Van Konynenburg, R.A.; McCright, R.D.

    1985-03-20

    Reference and alternate alloy systems have been chosen for use in fabricating waste packages for a potential high-level nuclear waste repository in tuff. The main corrosion concerns have been identified. Testing performed to date indicates that austenitic stainless steels woul perform well as package materials under the expected conditions as well as the less likely extreme conditions so far postulated. Carbon steel appears to be adequate as a material for borehole liners. Copper-based alloys and Zircaloys are also undergoing corrosion testing, the former as alternate package materials, and the latter because of their presence as spent fuel cladding. 17 references, 2 tables.

  20. Electrochemical Performance Estimation of Anodized AZ31B Magnesium Alloy as Function of Change in the Current Density

    NASA Astrophysics Data System (ADS)

    Girón, L.; Aperador, W.; Tirado, L.; Franco, F.; Caicedo, J. C.

    2017-06-01

    The anodized AZ31B magnesium alloys were synthesized via electrodeposition processes. The aim of this work was to determine the electrochemical behavior of magnesium alloys by using anodized alloys as a protective coating. The anodized alloys were characterized by x-ray diffraction, exhibiting the crystallography orientation for Mg and MgO phases. The x-ray photoelectron spectroscopy was used to determine the chemical composition of anodized magnesium alloys. By using electrochemical impedance spectroscopy and Tafel curves, it was possible to estimate the electrochemical behavior of anodized AZ31B magnesium alloys in Hank's balanced salt solution (HBSS). Scanning electron microscopy was performed to analyze chemical changes and morphological surface changes on anodized Mg alloys due to the reaction in HBSS/anodized magnesium surface interface. Electrochemical behavior in HBSS indicates that the coatings may be a promising material for biomedical industry.

  1. Electrochemical Performance Estimation of Anodized AZ31B Magnesium Alloy as Function of Change in the Current Density

    NASA Astrophysics Data System (ADS)

    Girón, L.; Aperador, W.; Tirado, L.; Franco, F.; Caicedo, J. C.

    2017-08-01

    The anodized AZ31B magnesium alloys were synthesized via electrodeposition processes. The aim of this work was to determine the electrochemical behavior of magnesium alloys by using anodized alloys as a protective coating. The anodized alloys were characterized by x-ray diffraction, exhibiting the crystallography orientation for Mg and MgO phases. The x-ray photoelectron spectroscopy was used to determine the chemical composition of anodized magnesium alloys. By using electrochemical impedance spectroscopy and Tafel curves, it was possible to estimate the electrochemical behavior of anodized AZ31B magnesium alloys in Hank's balanced salt solution (HBSS). Scanning electron microscopy was performed to analyze chemical changes and morphological surface changes on anodized Mg alloys due to the reaction in HBSS/anodized magnesium surface interface. Electrochemical behavior in HBSS indicates that the coatings may be a promising material for biomedical industry.

  2. Performance improvement of Sn-Co alloy film anodes for lithium-ion batteries

    NASA Astrophysics Data System (ADS)

    Li, Peng; Chen, Yun; Zeng, Duoqing; Xiao, Qizhen; Li, Zhaohui; Lei, Gangtie

    2014-05-01

    Three sets of Sn-Co alloy films were electrochemically deposited onto nodule-type Cu foil in aqueous solution. The results of X-ray diffraction (XRD), atomic absorption spectroscopy (AAS) and scanning electron microscopy (SEM) proved that the electrochemical current density and the depositing time had influence on the structure and the morphology of the alloy films. The electrochemical properties of the Sn-Co alloy film electrodes for lithium-ion battery were investigated by galvanostatic charge-discharge test and cyclic voltammetry (CV). The Sn-Co alloy with the thickness of 0.8 μm created at the current density of 15 mA cm-2 presents excellent electrochemical performance with the discharge capacity of 949.3 mAh g-1 at the first cycle and 661.1 mAh g-1 after 70 cycles. The high coulombic efficiency of almost 100% can be observed at different current rate. The improved performance is attributed to the structure of Cu foil, the optimized Co content and thickness of the alloy film, which were beneficial to strengthen the adhesion of the active materials to the current collector, shorten diffusion length of lithium ions and reduce the electrical resistance.

  3. Anode performance of lithium-silicon alloy prepared by mechanical alloying for use in all-solid-state lithium secondary batteries

    NASA Astrophysics Data System (ADS)

    Park, Hye Won; Song, Jung-Hoon; Choi, Heekyu; Jin, Joo Sung; Lim, Hyung-Tae

    2014-08-01

    Li22Si5 alloy powder was synthesized by mechanical alloying and its electrochemical performance was investigated for use in solid-state battery anodes. Two types of anode powder were prepared: 1) Li-Si alloy powder after mechanical alloying with Li-granules and Si-powder, and 2) Li-Si alloy powder from the first process followed by additional ball milling for reduction of particle size. Using these anode materials, all-solid-state lithium batteries were assembled with Li4Ti5O12 (LTO) as cathode and Li2S-P2S5 as electrolyte. Impedance spectra of the two types of cells were measured, and the results showed that the non-ohmic resistance was less in the case of the cell with the secondary ball-milled, fine anode powder. Galvanostatic charge/discharge tests were also performed, and capacity was increased about two times by the additional powder milling process; which is consistent with the impedance results. Thus, the results from the present work indicate that using the secondary milling process to refine the electrode powder is an effective way to increase the kinetics of alloying and de-alloying with improvement in interfacial properties in all-solid-state lithium secondary batteries.

  4. Study of the presence of spherical deformations on the Al top electrode due to electroforming in rewritable organic resistive memories.

    PubMed

    Ávila-Niño, J A; Reyes-Reyes, M; López-Sandoval, R

    2017-09-14

    Physical deformations are observed at the top electrodes during the electroforming process in Al/PEDOT:PSS + nitrogen doped multiwalled carbon nanotube (N-MWCNTs)/Al rewritable resistive memory devices. These physical deformations arise from electrochemical reactions, i.e., a reduction reaction in the native Al oxide layer, which are similar to those reported in TiO2-based resistive memory devices. These memory devices are electroformed at the ON state using an ∼-2 V pulse or at the OFF state using an ∼3 V pulse. These processes are current-controlled; a minimum compliance current is necessary to obtain the electroforming of the device, generally between 5 to 10 mA. SEM and AFM micrographs show the presence of spherical deformations at the top electrode due to O2 gas formation generated by the reduction in the native AlOx layer during the electroformation, with a diameter of ∼7 micrometres for positive voltage or a smaller diameter of ∼3 micrometres for negative voltage. After top-electrode delamination, circular craters are found in the active layer in the vicinity of the N-MWCNTs, which only occurs when a negative voltage is used in the electroformation, indicating that film damage is induced by oxygen bubbles created at the bottom electrode/polymeric film interface.

  5. Electrochemical kinetic performances of electroplating Co-Ni on La-Mg-Ni-based hydrogen storage alloys

    NASA Astrophysics Data System (ADS)

    Li, Yuan; Tao, Yang; Ke, Dandan; Ma, Yufei; Han, Shumin

    2015-12-01

    Electroplating Co-Ni treatment was applied to the surface of the La0.75Mg0.25Ni3.48 alloy electrodes in order to improve the electrochemical and kinetic performances. The Scanning electron microscope-Energy dispersive spectroscopy and X-ray diffraction results showed that the electrodes were plated with a homogeneous Co-Ni alloy film. The alloy coating significantly improved the high rate dischargeability of the alloy electrode, and the HRD value increased to 57.5% at discharge current density 1875 mA/g after the Co-Ni-coating. The exchange current density I0, the limiting current density IL and the oxidation peak current also increased for the coated alloy. The improvement of overall electrode performances was attributed to an enhancement in electro-catalytic activity and conductivity at the alloy surface, owing to the precipitation of the Co-Ni layer.

  6. Optimal Performance of Buildings Isolated By Shape-Memory-Alloy-Rubber-Bearing (SMARB) Under Random Earthquakes

    NASA Astrophysics Data System (ADS)

    Das, Sumanta; Mishra, Sudib K.

    2014-05-01

    Shape Memory Alloy (SMA)-based bearing has been proposed recently for improved base isolation by optimal choice of its transformation strength. Presently, superior performances of the Shape-Memory-Alloy-Rubber-Bearing (SMARB) over the elastomeric bearing are established in mitigating seismic vibration under constraint on maximum isolator displacement. The optimal transformation strengths are proposed through constrained optimization based on stochastic responses. Numerical simulation reveals that Lead Rubber Bearings (LRB) either fails to provide feasible parameters or leads to large floor acceleration, compromising the isolation efficiency. Contrarily, optimal SMARB can efficiently enforce such constraint without greatly affecting the isolation efficiency. Evidence of robustness of SMARB over LRB is also established.

  7. Metallurgical factors that promote cracking during the heat treatment of high performance alloys

    SciTech Connect

    Klarstrom, D.L.

    1995-12-31

    Cracking is sometimes encountered during the heat treatment of iron-, nickel- and cobalt-base high performance alloys. This form of cracking has been variously referred to as ``fire cracking``, ``strain-age cracking`` or ``stress cracking``. The phenomenon is not restricted to age hardenable alloys, as it has also been found to occur in a wide range of solid-solution strengthened materials. The factors responsible for this type of cracking are described and discussed, and various methods for preventing its occurrence are presented.

  8. Pd-Pt Alloy with Coral-Like Nanostructures Showing High Performance for Oxygen Electrocatalytic Reduction.

    PubMed

    Liu, Xing-Quan; Chen, Xue-Song; Wu, Jian; Yao, Lei

    2016-03-01

    Three-dimensional (3D) Pd-Pt alloy with coral-like nanostructures were synthesized via bubble dynamic templated electrodeposition method at room temperature. The morphology of the as-prepared nanostructures was characterized using scanning electron microscopy (SEM), EDS, high-resolution transmission electron microscopy (HRTEM), respectively. Cyclic voltammetry method was adopted to evaluate the electrocatalytic activities of the synthesized electrodes toward oxygen reduction in KCl solution. The electrochemical results indicated that the Pd-Pt alloy with coral-like nanostructures hold the high performance for oxygen reduction.

  9. Alloy development for irradiation performance in fusion reactors. Annual report, September 1979-September 1980

    SciTech Connect

    Harling, O K; Grant, N J

    1980-12-01

    This report summarizes the research and development work performed during the second year of an M.I.T. project directed toward the development of improved structural alloys for the fusion reactor first wall application. Several new alloys have been produced by rapid solidification. Emphasis in alloy design and production has been placed on producing austenitic Type 316SS with fine dispersions of TiC and Al/sub 2/O/sub 3/ particles. Results of mechanical and microstructural tests are presented. A number of neutron irradiations have been initiated on samples fabricated from alloys produced in this project. A dual beam, heavy ion and helium ion, irradiation was completed using several alloys and a range of temperatures, damage rates and total doses. Modeling of irradiation phenomena has been continued with emphasis in the last year upon understanding the effect of recoil resolution on relatively stable second phase particles. Work continued to fully characterize the microstructure of several ZrB/sub 2/ doped stainless steels.

  10. Thermal storage/discharge performances of Cu-Si alloy for solar thermochemical process

    NASA Astrophysics Data System (ADS)

    Gokon, Nobuyuki; Yamaguchi, Tomoya; Cho, Hyun-seok; Bellan, Selvan; Hatamachi, Tsuyoshi; Kodama, Tatsuya

    2017-06-01

    The present authors (Niigata University, Japan) have developed a tubular reactor system using novel "double-walled" reactor/receiver tubes with carbonate molten-salt thermal storage as a phase change material (PCM) for solar reforming of natural gas and with Al-Si alloy thermal storage as a PCM for solar air receiver to produce high-temperature air. For both of the cases, the high heat capacity and large latent heat (heat of solidification) of the PCM phase circumvents the rapid temperature change of the reactor/receiver tubes at high temperatures under variable and uncontinuous characteristics of solar radiation. In this study, we examined cyclic properties of thermal storage/discharge for Cu-Si alloy in air stream in order to evaluate a potentiality of Cu-Si alloy as a PCM thermal storage material. Temperature-increasing performances of Cu-Si alloy are measured during thermal storage (or heat-charge) mode and during cooling (or heat-discharge) mode. A oxidation state of the Cu-Si alloy after the cyclic reaction was evaluated by using electron probe micro analyzer (EPMA).

  11. Boundary Engineering for the Thermoelectric Performance of Bulk Alloys Based on Bismuth Telluride.

    PubMed

    Mun, Hyeona; Choi, Soon-Mok; Lee, Kyu Hyoung; Kim, Sung Wng

    2015-07-20

    Thermoelectrics, which transports heat for refrigeration or converts heat into electricity directly, is a key technology for renewable energy harvesting and solid-state refrigeration. Despite its importance, the widespread use of thermoelectric devices is constrained because of the low efficiency of thermoelectric bulk alloys. However, boundary engineering has been demonstrated as one of the most effective ways to enhance the thermoelectric performance of conventional thermoelectric materials such as Bi2 Te3 , PbTe, and SiGe alloys because their thermal and electronic transport properties can be manipulated separately by this approach. We review our recent progress on the enhancement of the thermoelectric figure of merit through boundary engineering together with the processing technologies for boundary engineering developed most recently using Bi2 Te3 -based bulk alloys. A brief discussion of the principles and current status of boundary-engineered bulk alloys for the enhancement of the thermoelectric figure of merit is presented. We focus mainly on (1) the reduction of the thermal conductivity by grain boundary engineering and (2) the reduction of thermal conductivity without deterioration of the electrical conductivity by phase boundary engineering. We also discuss the next potential approach using two boundary engineering strategies for a breakthrough in the area of bulk thermoelectric alloys. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  12. The corrosion performance of nickel-based alloys in a reverse osmosis plant utilizing seawater

    SciTech Connect

    Al-Hashem, A.; Carew, J.; Al-Odwani, A.

    1998-12-31

    Four nickel-based alloys, UNS N06625, UNS N08825, UNS N10276, and UNS N05500, were evaluated in terms of their corrosion performance in a seawater reverse osmosis plant using the electrochemical impedance spectroscopy (EIS), open circuit potential (OCP) and linear polarization resistance (LPR) measurements. Slight changes in the EIS spectra were observed for UNS N06625, UNSN10276 and UNS N05500 at low frequencies. However, UNS N08825 EIS spectra exhibited more changes than the other alloys at low frequencies. The OCP of UNS N10276 was more noble than the other alloys under the same conditions. The LPR measurements indicated that UNS N10276 and UNS N05500 exhibited lower corrosion rates than UNS NO6625 and UNS N08825.

  13. Effect of Multi-repair Welding on Fatigue Performance of Aluminum Alloy Profile Welded Joint

    NASA Astrophysics Data System (ADS)

    Diao, You-De; Shi, Chun-Yuan; Tian, Hong-Lei

    2016-05-01

    Aluminum alloy profile has been widely used in the manufacture of the rail vehicles. But it's necessary for the repair welding of the welded joints to be conducted because some defects exist in the weld such as porosity, inclusions and incomplete penetrations in the welding processes. In this paper, the influence of the multi-repair welding of 6005A aluminum alloy profile butt welded joints on the fatigue performance are investigated based on the results of fatigue tests. The parameters of curves and the fatigue strength of the welded joints are calculated, and Goodman fatigue limit diagram is also obtained. The results show that fatigue strength of aluminum alloy profile butt welded joints, in condition of 107 cycle life, meet the standard requirement for the as-welded, repair welded state one time or two times respectively.

  14. Alloy development for irradiation performance. Quarterly progress report for period ending December 31, 1980

    SciTech Connect

    Not Available

    1981-04-01

    Progress is reported in eight sections: analysis and evaluation studies, test matrices and test methods development, Path A Alloy Development (austenitic stainless steels), Path C Alloy Development (Ti and V alloys), Path D Alloy Development (Fe alloys), Path E Alloy Development (ferritic steels), irradiation experiments and materials inventory, and materials compatibility and hydrogen permeation studies. (DLC)

  15. Strength and tribology of bulk and electroformed nickel amorphized by implantation of titanium and carbon

    SciTech Connect

    Myers, S.M.; Knapp, J.A.; Follstaedt, D.M.; Dugger, M.T.; Christenson, T.R.

    1997-10-01

    Dual ion implantation of titanium and carbon was shown to produce an amorphous layer of exceptional strength within annealed bulk Ni and electroformed Ni and Ni{sub 80}Fe{sub 20} materials used in micro-electromechanical systems. The intrinsic elastic and plastic mechanical properties of the implanted region were quantified using nanoindentation testing in conjunction with finite-element modeling, and the results were interpreted in the light of microstructures observed by electron microscopy. The implantation treatment was found to produce substantial reductions in unlubricated friction and wear.

  16. Electroformed grazing incidence X-ray mirrors for a mirror array telescope

    NASA Technical Reports Server (NTRS)

    Ulmer, Melville P.; Matsui, Yutaka; Bedford, D. K.; Simnett, G. M.; Takacs, Peter Z.

    1987-01-01

    Grazing incidence Wolter type I mirrors for higher-energy X-rays have been replicated from two superpolished mandrels by electroforming. Single mirrors and a nested pair were tested with 1.5- and 6.4-keV X-rays, and their subminute of arc resolution and reflectivity close to the theoretical values are confirmed. The design of the mandrels, the mirror mounting scheme, and results of the X-ray test are presented. The microroughnesses of the mirrors measured using an optical profilometer were compared with the X-ray test results.

  17. Non-Oxide Structural Ceramics - Alloy Design for Improved Sinterability and Mechanical Performance

    DTIC Science & Technology

    2007-11-02

    DATES COVERED Final Technical Report 1 Jan 95 to 31 Dec 97 4. TITLE AND SUBTITLE NON-OXIDE STRUCTURAL CERAMICS - ALLOY DESIGN FOR IMPROVED...SINTERABILITY AND MECHANICAL PERFORMANCE 6. AUTHOR(S) I-WEI CHEN TSENG-YING TIEN 5 . FUNDING NUMBERS F49620-95-1-0119 7. PERFORMING ORGANIZATION...Boiling AFB, DC 20332/ 8050 10. SPONSORING/MONITORING AGENCY REPORT NUMBER F49620-95-1-0119 11. SUPPLEMENTARY NOTES 12a. DISTRIBUTION AVAILABILITY

  18. The long-term corrosion performance of Alloy 22 in heated brine solutions

    DOE PAGES

    Enos, D. G.; Bryan, C. R.

    2015-02-13

    Long-term corrosion experiments have been performed on Alloy 22 (UNS N06022), in a series of heated brines formulated to represent evaporatively concentrated ground water, to evaluate the long-term corrosion performance of the material. These solutions included 0.5 M NaCl, in addition to two simulated concentrated ground water solutions. Under conditions where Alloy 22 was anticipated to be passive, the corrosion rate was found to be vanishingly small (i.e., below the resolution of the weight-loss technique used to quantify corrosion in this study). However, under low pH conditions where Alloy 22 was anticipated to be active, or more specifically, where themore » chromium oxide passive film was not thermodynamically stable, the corrosion rate was appreciable. Furthermore, under such conditions the corrosion rate was observed to be a strong function of temperature, with an activation energy of 72.9±1.8 kJ/mol. Time of Flight-Secondary Ion Mass Spectroscopy analysis of the oxide layer revealed that, while sulfur was present within the oxide for all test conditions, no accumulation was observed at or near the metal/oxide interface. Furthermore, these observations confirm that inhibition of passive film formation via sulfur accumulation does not occur during the corrosion of Alloy 22.« less

  19. The long-term corrosion performance of Alloy 22 in heated brine solutions

    SciTech Connect

    Enos, D. G.; Bryan, C. R.

    2015-02-13

    Long-term corrosion experiments have been performed on Alloy 22 (UNS N06022), in a series of heated brines formulated to represent evaporatively concentrated ground water, to evaluate the long-term corrosion performance of the material. These solutions included 0.5 M NaCl, in addition to two simulated concentrated ground water solutions. Under conditions where Alloy 22 was anticipated to be passive, the corrosion rate was found to be vanishingly small (i.e., below the resolution of the weight-loss technique used to quantify corrosion in this study). However, under low pH conditions where Alloy 22 was anticipated to be active, or more specifically, where the chromium oxide passive film was not thermodynamically stable, the corrosion rate was appreciable. Furthermore, under such conditions the corrosion rate was observed to be a strong function of temperature, with an activation energy of 72.9±1.8 kJ/mol. Time of Flight-Secondary Ion Mass Spectroscopy analysis of the oxide layer revealed that, while sulfur was present within the oxide for all test conditions, no accumulation was observed at or near the metal/oxide interface. Furthermore, these observations confirm that inhibition of passive film formation via sulfur accumulation does not occur during the corrosion of Alloy 22.

  20. Irradiation performance of Fast Flux Test Facility drivers using D9 alloy

    SciTech Connect

    Pitner, A.L.; Gneiting, B.C.; Bard, F.E.

    1995-11-01

    In comparison with the Fast Flux Test Facility Type 316 stainless steel driver design, six test assemblies employing D9 alloy in place of stainless steel for duct, cladding, and wire wrap material were irradiated to demonstrate the improved performance and lifetime capability of an advanced D9 alloy driver design. A single pinhole-type breach occurred in one of the high-exposure tests after a peak fuel burnup of 155 MWd/kg metal (M) and peak fast neutron fluence of 25 {times} 10{sup 22} n/cm{sup 2} (E > 0.1 MeV). Postirradiation examinations were performed on four of the test assemblies and measured results were compared with analytical evaluations. A revised swelling correlation for D9 alloy was developed to provide improved agreement between calculated and measured cladding deformation results. A fuel pin lifetime design criterion of 5% calculated hoop strain was derived from these results. Alternatively, fuel pin lifetimes were developed for two irradiation parameters using statistical failure analyses. For a 99.99% reliability, the analyses indicated a peak fast-fluence lifetime of 21.0 {times} 10{sup 22} n/cm{sup 2}, or a peak fuel burnup >120 MWd/kg M. In comparison with the Fast Flux Test Facility reference driver design, the extended lifetime capability of D9 alloy would reduce fuel supply requirements for the liquid-metal reactor by a third.

  1. Performance of Alumina-Forming Austenitic Steels, Fe-base and Ni-base alloys exposed to metal dusting environments

    SciTech Connect

    Vande Put Ep Rouaix, Aurelie; Unocic, Kinga A; Pint, Bruce A; Brady, Michael P

    2011-01-01

    A series of conventional Fe- and Ni- base, chromia- and alumina- forming alloys, and a newly developed creep-resistant, alumina-forming austenitic steel were developed and its performance relative to conventional Fe- and Ni-based chromia-forming alloys was evaluated in metal dusting environments with a range of water vapor contents. Five 500h experiments have been performed at 650 C with different water vapor contents and total pressures. Without water vapor, the Ni-base alloys showed greater resistance to metal dusting than the Fe-base alloys, including AFA. However, with 10-28% water vapor, more protective behavior was observed with the higher-alloyed materials and only small mass changes were observed. Longer exposure times are in progress to further differentiate performance.

  2. Fatigue Performance of Fluidized Bed Heat Treated 319 Alloy Diesel Cylinder Heads

    NASA Astrophysics Data System (ADS)

    Chaudhury, Sujoy K.; Apelian, Diran; Meyer, Philippe; Massinon, Denis; Morichon, Julien

    2015-07-01

    Effects of various heat treatment tempers on fatigue performance of 319 alloy diesel cylinder heads were investigated. Castings were heat treated to T5, T6, and T7 tempers. Castings were solution heat treated and quenched using fluidized beds and aged using both conventional air convective furnace and fluidized bed for T6 and T7 tempers; while they were aged after casting for T5 temper using conventional furnace. Fatigue tests were performed at 373 K (100 °C) and stress ratio equal to -1. Results show that heat treatment has significant effect on the fatigue behavior of 319 alloy. The fatigue strength of T6 tempered 319 alloy is greater than T5 and T7 treatments. Weibull analysis shows that the Weibull modulus and characteristic fatigue life of castings treated (using conventional forced air circulation electrical resistance furnace) to T6 and T7 tempers are greater than T5 temper. This implies that castings treated to T6 and T7 tempers have greater reliability vis-à-vis T5 temper. Fractographic analyses reveal three distinct regions. These are: (I) crack initiation region from the surface, (II) crack propagation region, and (III) catastrophic or monotonic failure region. The relative size of the crack propagation region in T6 and T7 treated samples is greater than T5 treated samples. In general, the monotonic failure region shows typical dimple morphology, which implies significant plastic deformation prior to failure. Dimples on the fractured surface of T5 treated alloy are relatively more faceted than those treated to T6 and T7 tempers. This implies that the 319 alloy treated to T6 and T7 tempers underwent higher degree of plasticity prior to failure than that in the T5 condition.

  3. High performance Ti-6Al-4V alloy by creation of harmonic structure design

    NASA Astrophysics Data System (ADS)

    Vajpai, Sanjay Kumar; Ameyama, Kei; Ota, Mie; Watanabe, Tomoyuki; Maeda, Ryo; Sekiguchi, Tatsuya; Dirras, Guy; Tingaud, David

    2014-08-01

    Ti-6Al-4V alloy is an advanced structural material having applications in a wide range of areas spanning from biomedical to aerospace sectors due to the excellent combination of mechanical and chemical properties. In the present work, a new tailored heterogeneous microstructural design with a specific topological distribution of fine and coarse grained areas, called "harmonic structure", has been proposed for the strengthening of Ti-6Al-4V alloy to achieve improved performance of the components in service. It has been demonstrated that Ti-6Al-4V alloy with harmonic structure can be successfully prepared via a powder metallurgy route consisting of controlled severe plastic deformation of pre-alloyed powders via mechanical milling followed by their consolidation. The Ti-6Al-4V compacts with harmonic structure design exhibited significantly better strength and ductility, under quasi-static as well as rapid loading conditions, as compared to their homogeneous fine and coarse grained counterparts. It was found that the harmonic structure design has the ability to promote the uniform distribution of strain during plastic deformation, leading to improved mechanical properties by avoiding localized plastic instability.

  4. Performance Comparison of Al-Ti Master Alloys with Different Microstructures in Grain Refinement of Commercial Purity Aluminum.

    PubMed

    Ding, Wanwu; Xia, Tiandong; Zhao, Wenjun

    2014-05-07

    Three types of Al-5Ti master alloys were synthesized by a method of thermal explosion reaction in pure molten aluminum. Performance comparison of Al-5Ti master alloy in grain refinement of commercial purity Al with different additions (0.6%, 1.0%, 1.6%, 2.0%, and 3.0%) and holding time (10, 30, 60 and 120 min) were investigated. The results show that Al-5Ti master alloy with blocky TiAl₃ particles clearly has better refining efficiency than the master alloy with mixed TiAl₃ particles and the master alloy with needle-like TiAl₃ particles. The structures of master alloys, differing by sizes, morphologies and quantities of TiAl₃ crystals, were found to affect the pattern of the grain refining properties with the holding time. The grain refinement effect was revealed to reduce markedly for master alloys with needle-like TiAl₃ crystals and to show the further significant improvement at a longer holding time for the master alloy containing both larger needle-like and blocky TiAl₃ particles. For the master alloy with finer blocky particles, the grain refining effect did not obviously decrease during the whole studied range of the holding time.

  5. Performance Comparison of Al–Ti Master Alloys with Different Microstructures in Grain Refinement of Commercial Purity Aluminum

    PubMed Central

    Ding, Wanwu; Xia, Tiandong; Zhao, Wenjun

    2014-01-01

    Three types of Al–5Ti master alloys were synthesized by a method of thermal explosion reaction in pure molten aluminum. Performance comparison of Al–5Ti master alloy in grain refinement of commercial purity Al with different additions (0.6%, 1.0%, 1.6%, 2.0%, and 3.0%) and holding time (10, 30, 60 and 120 min) were investigated. The results show that Al–5Ti master alloy with blocky TiAl3 particles clearly has better refining efficiency than the master alloy with mixed TiAl3 particles and the master alloy with needle-like TiAl3 particles. The structures of master alloys, differing by sizes, morphologies and quantities of TiAl3 crystals, were found to affect the pattern of the grain refining properties with the holding time. The grain refinement effect was revealed to reduce markedly for master alloys with needle–like TiAl3 crystals and to show the further significant improvement at a longer holding time for the master alloy containing both larger needle–like and blocky TiAl3 particles. For the master alloy with finer blocky particles, the grain refining effect did not obviously decrease during the whole studied range of the holding time. PMID:28788642

  6. Development and High Temperature Property Evaluation of Ni-Co-Cr-Al Composite Electroforms

    NASA Astrophysics Data System (ADS)

    Srivastava, Meenu; Siju; Balaraju, J. N.; Ravisankar, B.

    2015-05-01

    Ni-Co-Cr-Al composite electroforms were developed with cobalt content of 10 and 40 wt.%. Cr and Al nano-particles were suspended in sulphamate electrolyte and co-deposited in the Ni-Co matrices. The surface morphology was investigated using field emission scanning electron microscope and the composition analyzed by energy-dispersive x-ray analysis. The oxidation resistance of the electroforms was studied from 600 to 1000 °C. The weight gain of Ni-10 wt.%Co-Cr-Al was less (better oxidation resistance) compared to Ni-Cr-Al and Ni-40 wt.%Co-Cr-Al. The x-ray diffraction studies revealed that the oxidation product formed on the surface of Ni-Cr-Al and Ni-10 wt.%Co-Cr-Al consisted of NiO and Al2O3, while Ni-40 wt.%Co-Cr-Al comprised oxides such as NiCo2O4, CrO3, CoO, NiO, and Al2O3. The hot corrosion behavior was investigated in 75%Na2SO4 + 25%NaCl environment at 800 °C. It was found that the hot corrosion resistance of the composite coating improved with increase in cobalt content. The probable composition suitable for high-temperature applications was found to be Ni-10 wt.%Co-Cr-Al.

  7. Electroformed iron as new biomaterial for degradable stents: development process and structure-properties relationship.

    PubMed

    Moravej, M; Prima, F; Fiset, M; Mantovani, D

    2010-05-01

    An electroforming technique was developed for fabricating iron foils targeted for application as biodegradable cardiovascular stent material. The microstructure, mechanical properties and corrosion of electroformed iron (E-Fe) foils were evaluated and compared with those of pure iron made by casting and thermomechanical treatment (CTT-Fe), with 316L stainless steel (316L SS) and with other candidate metallic materials for biodegradable stents. Electron backscattered diffraction revealed an average grain size of 4 microm for E-Fe, resulting in a high yield (360 MPa) and ultimate tensile strength (423 MPa) being superior to those of other metallic biodegradable stent materials. Annealing at 550 degrees C was found to improve the ductility of the E-Fe from 8% to 18%. The corrosion rate of E-Fe in Hanks' solution, measured by potentiodynamic polarization, was higher than that of CTT-Fe, which had been found to have a slow in vivo degradation. The results showed that E-Fe possesses fine-grain microstructure, suitable mechanical properties and moderate corrosion rate as a degradable stent material.

  8. Fabricating high performance tungsten alloys through zirconium micro-alloying and nano-sized yttria dispersion strengthening

    NASA Astrophysics Data System (ADS)

    Liu, R.; Xie, Z. M.; Hao, T.; Zhou, Y.; Wang, X. P.; Fang, Q. F.; Liu, C. S.

    2014-08-01

    Pure W, W-0.2wt%Zr (WZ), and W-0.2wt%Zr-1.0wt%Y2O3 (WZY) with a relative density of above 97% were fabricated by spark-plasma-sintering method. The tensile tests indicated that the WZ and WZY alloys exhibited a DBTT between 400 and 500 °C, about 200 °C lower than pure W. The ultimate tensile strength of WZY alloy at 700 °C is 534 MPa, which is 81% and 58% higher than those of WZ alloy (295 MPa) and pure W (337 MPa), respectively. The grain size of WZY alloy is about 3.2 μm, smaller than that of WZ alloy and pure W. Besides, at room temperature the fracture strength and hardness of the WZY alloy is higher than that of pure W. The improved mechanical property of the WZY alloy was suggested to be originated from the enhanced grain boundaries cohesion by Zr micro-alloying and nano-sized yttria dispersion strengthening.

  9. Improvement on the Fatigue Performance of 2024-T4 Alloy by Synergistic Coating Technology

    PubMed Central

    Wang, Xi-Shu; Guo, Xing-Wu; Li, Xu-Dong; Ge, Dong-Yun

    2014-01-01

    In this paper, rotating bending fatigue tests of 2024-T4 Al alloy with different oxide coatings were carried out. Compared to the uncoated and previously reported oxide coatings of aluminum alloys, the fatigue strength is able to be enhanced by using a novel oxide coating with sealing pore technology. These results indicate that the better the coating surface quality is, the more excellent the fatigue performance under rotating bending fatigue loading is. The improvement on the fatigue performance is mainly because the fatigue crack initiation and the early stage of fatigue crack growth at the coating layer can be delayed after PEO coating with pore sealing. Therefore, it is a so-called synergistic coating technology for various uses, including welding thermal cracks and filling micro-pores. The effects of different oxide coatings on surface hardness, compressive residual stress, morphology and fatigue fracture morphology are discussed. A critical compressive residual stress of about 95–100 MPa is proposed. PMID:28788634

  10. The impact of carbon on single crystal nickel-base superalloys: Carbide behavior and alloy performance

    NASA Astrophysics Data System (ADS)

    Wasson, Andrew Jay

    Advanced single crystal nickel-base superalloys are prone to the formation of casting grain defects, which hinders their practical implementation in large gas turbine components. Additions of carbon (C) have recently been identified as a means of reducing grain defects, but the full impact of C on single crystal superalloy behavior is not entirely understood. A study was conducted to determine the effects of C and other minor elemental additions on the behavior of CMSX-4, a commercially relevant 2nd generation single crystal superalloy. Baseline CMSX-4 and three alloy modifications (CMSX-4 + 0.05 wt. % C, CMSX-4 + 0.05 wt. % C and 68 ppm boron (B), and CMSX-4 + 0.05 wt. % C and 23 ppm nitrogen (N)) were heat treated before being tested in high temperature creep and high cycle fatigue (HCF). Select samples were subjected to long term thermal exposure (1000 °C/1000 hrs) to assess microstructural stability. The C modifications resulted in significant differences in microstructure and alloy performance as compared to the baseline. These variations were generally attributed to the behavior of carbide phases in the alloy modifications. The C modification and the C+B modification, which both exhibited script carbide networks, were 25% more effective than the C+N modification (small blocky carbides) and 10% more effective than the baseline at preventing grain defects in cast bars. All C-modified alloys exhibited reduced as-cast gamma/gamma' eutectic and increased casting porosity as compared to baseline CMSX-4. The higher levels of porosity (volume fractions 0.002 - 0.005 greater than the baseline) were attributed to carbides blocking molten fluid flow during the final stages of solidification. Although the minor additions resulted in reduced solidus temperature by up to 16 °C, all alloys were successfully heat treated without incipient melting by modifying commercial heat treatment schedules. In the B-containing alloy, heat treatment resulted in the transformation of

  11. Ball-Burnishing and Roller-Burnishing to Improve Fatigue Performance of Structural Alloys

    NASA Astrophysics Data System (ADS)

    Wagner, Lothar; Ludian, Tomasz; Wollmann, Manfred

    The HCF response to burnishing of a number of structural materials is compared and contrasted. It is shown that alloys which exhibit marked work-hardening during burnishing respond very beneficially with regard to HCF performance while others which show little work-hardening may even react with losses in HCF strength. Possible explanations for such behavior are outlined in terms of mean stress and environmental sensitivities of the fatigue strengths of the various materials and microstructures.

  12. Effect of mixed alloy combinations on fretting corrosion performance of spinal screw and rod implants.

    PubMed

    Mali, Sachin A; Singh, Vaneet; Gilbert, Jeremy L

    2016-04-01

    Spinal implants are made from a variety of materials to meet the unique mechanical demands of each application. However, the medical device community has raised concern about mixing dissimilar metals in an implant because of fear of inducing corrosion. There is a lack of systematic studies on the effects of mixing metals on performance of spinal implants, especially in fretting corrosion conditions. Hence, the goal was to determine whether mixing stainless steel (SS316L), titanium alloy (Ti6Al4V) and cobalt chromium (CoCrMo) alloy components in a spinal implant leads to any increased risk of corrosion degradation. Spinal constructs consisting of single assembly screw-connector-rod components were tested using a novel short-term cyclic fretting corrosion test method. A total of 17 alloy component combinations (comprised of SS316L, Ti6Al4V-anodized and CoCrMo alloy for rod, screws and connectors) were tested under three anatomic orientations. Spinal constructs having all SS316L were most susceptible to fretting-initiated crevice corrosion attack and showed higher average fretting currents (∼25 - 30 µA), whereas constructs containing all Ti6Al4V components were less susceptible to fretting corrosion with average fretting currents in the range of 1 - 6 µA. Mixed groups showed evidence of fretting corrosion but they were not as severe as all SS316L group. SEM results showed evidence of severe corrosion attack in constructs having SS316L components. There also did not appear to be any galvanic effects of combining alloys together. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 2016.

  13. SISGR: Theoretically relating the surface composition of Pt alloys to their performance as the electrocatalysts of low-temperature fuel cells

    SciTech Connect

    Wang, Guofeng

    2010-12-31

    The main goal of this project is to gain fundamental knowledge about the relation between surface composition and catalytic performance of Pt alloy catalysts for oxygen reduction reaction (ORR). Specific objectives are: to develop and improve a first-principles based multiscale computation approach to simulating surface segregation phenomena in Pt alloy surfaces; to evaluate the surface electronic structure and catalytic activity of Pt alloy catalysts and; to relate the surface composition to the catalytic performance of Pt alloy catalysts.

  14. Elevated temperature aluminum alloys

    NASA Technical Reports Server (NTRS)

    Meschter, Peter (Inventor); Lederich, Richard J. (Inventor); O'Neal, James E. (Inventor)

    1989-01-01

    Three aluminum-lithium alloys are provided for high performance aircraft structures and engines. All three alloys contain 3 wt % copper, 2 wt % lithium, 1 wt % magnesium, and 0.2 wt % zirconium. Alloy 1 has no further alloying elements. Alloy 2 has the addition of 1 wt % iron and 1 wt % nickel. Alloy 3 has the addition of 1.6 wt % chromium to the shared alloy composition of the three alloys. The balance of the three alloys, except for incidentql impurities, is aluminum. These alloys have low densities and improved strengths at temperatures up to 260.degree. C. for long periods of time.

  15. In vitro performance assessment of new beta Ti-Mo-Nb alloy compositions.

    PubMed

    Neacsu, Patricia; Gordin, Doina-Margareta; Mitran, Valentina; Gloriant, Thierry; Costache, Marieta; Cimpean, Anisoara

    2015-02-01

    New β-titanium based alloys with low Young's modulus are currently required for the next generation of metallic implant materials to ensure good mechanical compatibility with bone. Several of these are representatives of the ternary Ti-Mo-Nb system. The aim of this paper is to assess the in vitro biological performance of five new low modulus alloy compositions, namely Ti12Mo, Ti4Mo32Nb, Ti6Mo24Nb, Ti8Mo16Nb and Ti10Mo8Nb. Commercially pure titanium (cpTi) was used as a reference material. Comparative studies of cell activity exhibited by MC3T3-E1 pre-osteoblasts over short- and long-term culture periods demonstrated that these newly-developed metallic substrates exhibited an increased biocompatibility in terms of osteoblast proliferation, collagen production and extracellular matrix mineralization. Furthermore, all analyzed biomaterials elicited an almost identical cell response. Considering that macrophages play a pivotal role in bone remodeling, the behavior of a monocyte-macrophage cell line, RAW 264.7, was also investigated showing a slightly lower inflammatory response to Ti-Mo-Nb biomaterials as compared with cpTi. Thus, the biological performances together with the superior mechanical properties recommend these alloys for bone implant applications.

  16. Microstructure evolution and lubricant wear performance of laser alloyed layers on automobile engine chains

    NASA Astrophysics Data System (ADS)

    Sun, G. F.; Zhou, R.; Zhang, Y. K.; Yuan, G. D.; Wang, K.; Ren, X. D.; Wen, D. P.

    2014-10-01

    Wear resistant layers on nodular cast iron chains with C-B-W-Cr powders were fabricated by laser surface alloying (LSA). Microstructure, phases and lattice parameters, were investigated by means of optical microscopy, scanning electron microscopy, transmission electron microscopy and X-ray diffractometry. Micro-, nano-hardness and elastic modulus were measured with a Vickers microhardness tester and a nano-indendation tester. Lubricant sliding wear performance was performed on a ball-on-disk apparatus in ambient air using the straight line reciprocating wear form. Results indicate that microstructure of the alloyed layers changes from hyper-eutectic to hypo-eutectic, varing with laser specific energy. Nano-grain size and micro-hardness decrease while martensite lattice parameters increase with laser specific energy. Existence of graphite in the substrate increases the carbon content in the retained austenite to 1.59 wt%. Nano-hardness and elastic modulus of the alloyed layers are close. Friction and wear properties of the layers are improved by LSA compared with the substrate. Wear mechanism of them is illustrated.

  17. Improved Thermoelectric Performance of p-Type Bismuth Antimony Telluride Bulk Alloys Prepared by Hot Forging

    NASA Astrophysics Data System (ADS)

    Shen, J. J.; Yin, Z. Z.; Yang, S. H.; Yu, C.; Zhu, T. J.; Zhao, X. B.

    2011-05-01

    The thermoelectric (TE) performance of Bi0.5Sb1.5Te3 polycrystalline alloys has been improved by a simple hot-forging process. No obvious texture was observed in the x-ray diffraction (XRD) patterns of the hot-forged samples. Transport property measurements indicated that the hot-forged samples possessed extremely low thermal conductivities. A maximum ZT value of ˜1.1 at room temperature was obtained for the sample forged under 30 MPa pressure, being almost 50% more than that of the initial unforged alloy. High-resolution transmission electron microscopy (HRTEM) observations suggested that the high density of lattice defects of the hot-forged samples could be responsible for the extremely low thermal conductivities.

  18. Recycling of Aluminum Alloy with Dimox and Rheocasting Functionalize High Performance Structural Foam Composite

    NASA Astrophysics Data System (ADS)

    Rabeeh, Bakr Mohamed

    Great efforts aiming towards the synthesis and the development of structural composite materials. Direct metal oxidation, DIMOX introduced for hybrid composite processing. However, oxidation temperatures around 1100°C lead to the formation of porous ceramic materials. To utilize this porosity intentionally for foam production, a new approach based on synergetic effect of alloying elements, DIMOX and semisolid (rheocsting) processing is developed. A semisolid reaction, rheocasting is introduced to control porosity shape and size. Aluminum alloy 6xxx (automobile scrap pistons) is recycled for this objective and DIMOX at 1100°C for 30 min, then rheocasting, at 750°C for 30 minutes. The effect of α-Fe powder, Mg powder, and Boric acid powder established for the objective of a hybrid structural metal matrix composite in bulk foam matrix. The kinetic of formation of hybrid metal matrix foam composite is introduced. Microstructural and mechanical characterization established for high performance Aluminum foam hybrid composite materials.

  19. Improvement in wear performance of surgical Ti-6Al-4V alloy by ion implantation of nitrogen or carbon

    SciTech Connect

    Williams, J.M.; Buchanan, R.A.; Rigney, E.D. Jr.

    1985-06-01

    The effects of ion implantations of either nitrogen or carbon on the corrosive-wear performance of surgical Ti-6A1-4V alloy were investigated. In vitro tests made use of an apparatus which could produce certain chemical and mechanical aspects of a sliding interface such as that which occurs between alloy and polyethylene components of an artificial hip (or knee) joint. Cylindrical samples of the Ti alloy were rotated between loaded, conforming pads made of ultrahigh molecular weight polyethylene (UHMWPE) while these test components were immersed either in a saline solution or a saline solution with bovine serum added. During the tests open-circuit corrosion currents for the alloy were measured by the Tafel extrapolation technique. Profilometry studies were done before and after the tests. Alloy samples implanted with either nitrogen or carbon remained as-new for all test conditions. Unimplanted control samples were severely scored. Corrosion currents as measured under the mechanical action were reduced by a factor of approximately one hundred by the ion implantation treatments. It is concluded that nitrogen or carbon ion implantation produces a marked improvement in the corrosive wear performance of the alloy in these tests. It is inferred that abrasive wear is the dominant mechanism of material removal. In addition, apparently owing to reduction of wear debris in the sliding interface, ion treatment of the alloy greatly improves wear performance of the mating UHMWPE component. 11 refs., 11 figs., 2 tabs.

  20. The Analysis of the General Performance and Mechanical Behavior of Unirradiated FeCrAl Alloys Before and After Welding

    SciTech Connect

    Gussev, Maxim N.; Field, Kevin G.; Yamamoto, Yukinori

    2016-06-03

    The present report summarizes and discusses the preliminary results for the in-depth characterization of the modern, nuclear-grade FeCrAl alloys currently under development. The alloys were designed for enhanced radiation tolerance and weldability, and the research is currently being pursued by the Department of Energy (DOE) Nuclear Energy Enabling Technologies (NEET) program. Last year, seven candidate FeCrAl alloys with well-controlled chemistry and microstructures were designed and produced; welding was performed under well-controlled conditions. The structure and general performance of unirradiated alloys were assessed using standardized and advanced microstructural characterization techniques and mechanical testing. The primary objective is to identify the best candidate alloy, or at a minimum to identify the contributing factors that increase the weldability and radiation tolerance of FeCrAl alloys, therefore enabling future generations of FeCrAl alloys to deliver better performance parameters. This report is structured so as to describe these critical assessments of the weldability; radiation tolerance will be reported on in later reports from this program.

  1. Improvement in performance of reinforced concrete structures using shape memory alloys

    NASA Astrophysics Data System (ADS)

    Bajoria, Kamal M.; Kaduskar, Shreya S.

    2015-04-01

    Shape memory alloys (SMA) are a unique class of materials which have ability to undergo large deformation and also regain its undeformed shape by removal of stress or by heating. This unique property could be effectively utilized to enhance the safety of a structure. This paper presents the pushover analysis performance of a Reinforced Concrete moment resistance frame with the traditional steel reinforcement replaced partially with Nickel-Titanium (Nitinol) SMA. The results are compared with the RC structure reinforced with conventional steel. Partial replacement of traditional steel reinforcement by SMA shows better performance.

  2. Mn in misch-metal based superlattice metal hydride alloy - Part 2 Ni/MH battery performance and failure mechanism

    NASA Astrophysics Data System (ADS)

    Young, K.; Koch, J.; Yasuoka, S.; Shen, H.; Bendersky, L. A.

    2015-03-01

    The performance and failure mode of Ni/MH batteries made from a series of Mn-modified A2B7 superlattice and a commercially available AB5 metal hydride alloys were studied and reported. Cells with the Mn-free A2B7 alloy generally show improved low-temperature, higher peak power, and similar charge-retention behavior over those with a conventional AB5 alloy. As Mn-additive amount increased, cell voltage and high-rate capacity improved, low temperature, charge retention, and cycle life first improved, but then deteriorated, and peak power and high temperature voltage stand deteriorated. Analysis of battery performance test results show the use of a superlattice alloy containing 2.3% Mn as the best overall alloy composition. Failure analysis of the highly cycled AB5 alloy containing cells indicate a balanced degradation in negative, positive, separator, and a moderate loss of electrolyte. Same analysis on cells containing the various superlattice alloys suffered from a high degree of pulverization and oxidation of its negative electrode (with the 9.3% Mn content experiencing the worst amount of pulverization/oxidation) and a high degree of electrolyte loss.

  3. Electrochemical performance and capacity degradation mechanism of single-phase La-Mg-Ni-based hydrogen storage alloys

    NASA Astrophysics Data System (ADS)

    Liu, Jingjing; Li, Yuan; Han, Da; Yang, Shuqin; Chen, Xiaocui; Zhang, Lu; Han, Shumin

    2015-12-01

    La-Mg-Ni-based hydrogen storage alloys are a promising candidate for the negative electrode materials of nickel metal hydride batteries. However, their fast capacity degradation hinders them from more extensive application. In this study, the electrochemical performance and capacity degradation mechanism of single-phase La2MgNi9, La3MgNi14 and La4MgNi19 alloys are studied from the perspective of their constituent subunits. It is found that the rate capability and cycling stability of the alloy electrodes increase with higher [LaNi5]/[LaMgNi4] subunit ratio, while the discharge capacity shows a reverse trend. Degradation study shows that the inter-molecular strains in the alloys are the main reason that leads to the fast capacity degradation of La-Mg-Ni-based alloys. The strains are caused by the difference in the expansion/contraction properties between [LaNi5] and [LaMgNi4] subunits during charge/discharge which is mainly observed in the H-dissolved solid solution instead of hydride. It is also found that the strains can be relieved by adjusting [LaNi5]/[LaMgNi4] subunit ratio of the alloys, thus achieving less pulverization and oxidation, and better cycling stability. We expect our findings can inspire new thoughts on improving the electrochemical performance of La-Mg-Ni-based alloys by tuning their superlattice structures.

  4. Electroforming and resistance-switching mechanism in a magnetite thin film

    NASA Astrophysics Data System (ADS)

    Odagawa, A.; Katoh, Y.; Kanzawa, Y.; Wei, Z.; Mikawa, T.; Muraoka, S.; Takagi, T.

    2007-09-01

    The electroforming and the resistance-switching behaviors in magnetite, Fe3O4, by the application of an appropriate electric field are demonstrated on a lateral device with multiple electrodes. By means of this device, both the location and the nature of the change in Fe3O4 are specified from the electrical measurements and Raman spectroscopy. The switching phenomenon is caused in maghemite, γ-Fe2O3, which is formed by oxidation of Fe3O4, near an interface of an anode. The authors argue that the switching motion is originated in a redox reaction between the Fe3O4 and γ-Fe2O3.

  5. Performance of commercial aluminium alloys as anodes in gelled electrolyte aluminium-air batteries

    NASA Astrophysics Data System (ADS)

    Pino, M.; Chacón, J.; Fatás, E.; Ocón, P.

    2015-12-01

    The evaluation of commercial aluminium alloys, namely, Al2024, Al7475 and Al1085, for Al-air batteries is performed. Pure Al cladded Al2024 and Al7475 are also evaluated. Current rates from 0.8 mA cm-2 to 8.6 mA cm-2 are measured in a gel Al-air cell composed of the commercial alloy sample, a commercial air-cathode and an easily synthesizable gelled alkaline electrolyte. The influence of the alloying elements and the addition to the electrolyte of ZnO and ZnCl2, as corrosion inhibitors is studied and analysed via EDX/SEM. Specific capacities of up to 426 mAh/g are obtained with notably flat potential discharges of 1.3-1.4 V. The competition between self-corrosion and oxidation reactions is also discussed, as well as the influence of the current applied on that process. Al7475 is determined to have the best behaviour as anode in Al-air primary batteries, and cladding process is found to be an extra protection against corrosion at low current discharges. Conversely, Al1085 provided worse results because of an unfavourable metallic composition.

  6. Localized corrosion of high performance metal alloys in an acid/salt environment

    NASA Technical Reports Server (NTRS)

    Macdowell, L. G.; Ontiveros, C.

    1991-01-01

    Various vacuum jacketed cryogenic supply lines at the Space Shuttle launch site at Kennedy Space Center use convoluted flexible expansion joints. The atmosphere at the launch site has a very high salt content, and during a launch, fuel combustion products include hydrochloric acid. This extremely corrosive environment has caused pitting corrosion failure in the thin walled 304L stainless steel flex hoses. A search was done to find a more corrosion resistant replacement material. The study focussed on 19 metal alloys. Tests which were performed include electrochemical corrosion testing, accelerated corrosion testing in a salt fog chamber, and long term exposure at a beach corrosion testing site. Based on the results of these tests, several nickel based alloys were found to have very high resistance to this corrosive environment. Also, there was excellent agreement between the electrochemical tests and the actual beach exposure tests. This suggests that electrochemical testing may be useful for narrowing the field of potential candidate alloys before subjecting samples to long term beach exposure.

  7. Thirty year atmospheric corrosion performance of 55% aluminum-zinc alloy-coated sheet steel

    SciTech Connect

    Townsend, H.E.; Borzillo, A.R.

    1996-04-01

    In 1964, a series of aluminum-zinc (Al-Zn) alloy coatings were applied to steel sheet on a laboratory continuous hot-dip coating pilot line. The coated sheets were exposed in outdoor corrosion tests in severe marine, moderate marine, rural, and industrial atmospheres. Following eight years of testing, the 55% Al-Zn composition was selected as the optimum composition because it combined excellent long-term durability with the ability to provide cut-edge protection to the steel substrate. Now, after 30 years of continued outdoor testing, the results show conclusively that the 55% Al-Zn alloy coating has better than twice the life of an ordinary zinc coating of equal thickness, and that it provides enduring cut-edge protection. Following identification of the optimum composition in 1972, steel sheet with the 55% Al-Zn alloy coating was produced commercially by Bethlehem Steel. Large quantities of this material have been put in service as unpainted roofing on metal buildings. Inspections of these buildings show that the corrosion performance is excellent for roofs that have been in service for up to 22 years in a variety of US environments. These results confirm the conclusions of the earlier outdoor tests.

  8. Effects of Flux Precoating and Process Parameter on Welding Performance of Inconel 718 Alloy TIG Welds

    NASA Astrophysics Data System (ADS)

    Lin, Hsuan-Liang; Wu, Tong-Min; Cheng, Ching-Min

    2014-01-01

    The purpose of this study is to investigate the effect of activating flux on the depth-to-width ratio (DWR) and hot cracking susceptibility of Inconel 718 alloy tungsten inert gas (TIG) welds. The Taguchi method is employed to investigate the welding parameters that affect the DWR of weld bead and to achieve optimal conditions in the TIG welds that are coated with activating flux in TIG (A-TIG) process. There are eight single-component fluxes used in the initial experiment to evaluate the penetration capability of A-TIG welds. The experimental results show that the Inconel 718 alloy welds precoated with 50% SiO2 and 50% MoO3 flux were provided with better welding performance such as DWR and hot cracking susceptibility. The experimental procedure of TIG welding process using mixed-component flux and optimal conditions not only produces a significant increase in DWR of weld bead, but also decreases the hot cracking susceptibility of Inconel 718 alloy welds.

  9. Electrodeposition of magnesium and magnesium/aluminum alloys

    DOEpatents

    Mayer, A.

    1988-01-21

    Electrolytes and plating solutions for use in processes for electroplating and electroforming pure magnesium and alloys of aluminum and magnesium and also electrodeposition processes. An electrolyte of this invention is comprised of an alkali metal fluoride or a quaternary ammonium halide, dimethyl magnesium and/or diethyl magnesium, and triethyl aluminum and/or triisobutyl aluminum. An electrolyte may be dissolved in an aromatic hydrocarbon solvent to form a plating solution. The proportions of the component compounds in the electrolyte are varied to produce essentially pure magnesium or magnesium/aluminum alloys having varying selected compositions.

  10. Electrodeposition of magnesium and magnesium/aluminum alloys

    DOEpatents

    Mayer, Anton

    1988-01-01

    Electrolytes and plating solutions for use in processes for electroplating and electroforming pure magnesium and alloys of aluminum and magnesium and also electrodeposition processes. An electrolyte of this invention is comprised of an alkali metal fluoride or a quaternary ammonium halide, dimethyl magnesium and/or diethyl magnesium, and triethyl aluminum and/or triisobutyl aluminum. An electrolyte may be dissolved in an aromatic hydrocarbon solvent to form a plating solution. The proportions of the component compounds in the electrolyte are varied to produce essentially pure magnesium or magnesium/aluminum alloys having varying selected compositions.

  11. Enhancement of the electrochemical behaviour and biological performance of Ti-25Ta-5Zr alloy by thermo-mechanical processing.

    PubMed

    Cimpean, Anisoara; Vasilescu, Ecaterina; Drob, Paula; Cinca, Ion; Vasilescu, Cora; Anastasescu, Mihai; Mitran, Valentina; Drob, Silviu Iulian

    2014-05-01

    A new Ti-25Ta-5Zr alloy based only on non-toxic and non-allergic elements was elaborated in as-cast and thermo-mechanical processed, recrystallized states (XRD and SEM) in order to be used as candidate material for implant applications. Its long-term interactions with Ringer-Brown and Ringer solutions of different pH values and its cytocompatibility were determined. The thermo-mechanically processed alloy has nobler electrochemical behaviour than as-cast alloy due to finer microstructure obtained after the applied treatment. Corrosion and ion release rates presented the lowest values for the treated alloy. Nyquist and Bode plots displayed higher impedance values and phase angles for the processed alloy, denoting a more protective passive film. SEM micrographs revealed depositions from solutions that contain calcium, phosphorous and oxygen ions (EDX analysis), namely calcium phosphate. An electric equivalent circuit with two time constants was modelled. Cell culture experiments with MC3T3-E1 pre-osteoblasts demonstrated that thermo-mechanically processed Ti-25Ta-5Zr alloy supports a better cell adhesion and spreading, and enhanced cell proliferation. Altogether, these data indicate that thermo-mechanical treatment endows the alloy with improved anticorrosion and biological performances.

  12. High Performance MG-System Alloys For Weight Saving Applications: First Year Results From The Green Metallurgy EU Project

    NASA Astrophysics Data System (ADS)

    D'Errico, Fabrizio; Plaza, Gerardo Garces; Hofer, Markus; Kim, Shae K.

    The GREEN METALLURGY Project, a LIFE+ project co-financed by the EU Commission, has just concluded its first year. The Project seeks to set manufacturing processes at a pre-industrial scale for nanostructured-based high-performance Mg-Zn(Y) magnesium alloys. The Project's goal is the reduction of specific energy consumed and the overall carbon-footprint produced in the cradle-to-exit gate phases. Preliminary results addressed potentialities of the upstream manufacturing process pathway. Two Mg-Zn(Y) system alloys with rapid solidifying powders have been produced and directly extruded for 100% densification. Examination of the mechanical properties showed that such materials exhibit strength and elongation comparable to several high performing aluminum alloys; 390 MPa and 440 MPa for the average UTS for two different system alloys, and 10% and 15% elongations for two system alloys. These results, together with the low-environmental impact targeted, make these novel Mg alloys competitive as lightweight high-performance materials for automotive components.

  13. Thermo-Mechanical Methods for Improving Fatigue Performance of Wrought Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Shahzad, Muhammad; Wagner, Lothar

    Wrought magnesium alloys AZ80 and ZK60 in as-cast condition were extruded at 300°C with extrusion ratios of ER = 12 and 44. Resulting microstructures, crystallographic textures and mechanical properties were investigated. Extruding led to profound reduction in grain size in comparison to as-cast condition which drastically improved yield stress, tensile elongation and HCF performance. Strength differentials in ZK60 after extruding at ER = 12 were more pronounced than after extruding at ER = 44 whereas no such effect was observed in AZ80. Swaging after extruding further increased yield stress and endurance limit, while strength differential increased and ductility was lowered.

  14. Improved mechanical performance and delayed corrosion phenomena in biodegradable Mg-Zn-Ca alloys through Pd-alloying.

    PubMed

    González, S; Pellicer, E; Fornell, J; Blanquer, A; Barrios, L; Ibáñez, E; Solsona, P; Suriñach, S; Baró, M D; Nogués, C; Sort, J

    2012-02-01

    The influence of partial substitution of Mg by Pd on the microstructure, mechanical properties and corrosion behaviour of Mg(72-x)Zn(23)Ca(5)Pd(x) (x=0, 2 and 6 at.%) alloys, synthesized by copper mould casting, is investigated. While the Mg(72)Zn(23)Ca(5) alloy is mainly amorphous, the addition of Pd decreases the glass-forming ability, thus favouring the formation of crystalline phases. From a mechanical viewpoint, the hardness increases with the addition of Pd, from 2.71 GPa for x=0 to 3.9 GPa for x=6, mainly due to the formation of high-strength phases. In turn, the wear resistance is maximized for an intermediate Pd content (i.e., Mg(70)Zn(23)Ca(5)Pd(2)). Corrosion tests in a simulated body fluid (Hank's solution) indicate that Pd causes a shift in the corrosion potential towards more positive values, thus delaying the biodegradability of this alloy. Moreover, since the cytotoxic studies with mouse preosteoblasts do not show dead cells after culturing for 27 h, these alloys are potential candidates to be used as biomaterials.

  15. Effects of Calcium in Ash on the Corrosion Performance of Structural Alloys in Simulated Oxy-fuel

    SciTech Connect

    Zeng, Z; Natesan, K; Cai, Z; Rink, D L

    2016-08-15

    Increasing the efficiency of coal power plants requires raising the operating temperature above 650C. However, coal ash can severely attack alloy materials at high temperature. For example, the corrosion rates of commercial Fe- and Ni-based alloys are generally greater than 2 mm/year at 750C in the gas environment of oxy-fuel combustion. Thus, a critical study is needed to determine the effect of the constituents in the ash on corrosion and find an approach to reduce the corrosion rates in an ash-laden environment at high temperature. The role of CaO in the ash (typical of U.S. Western coal ash) has been investigated in laboratory exposure environments with various structural alloys. Detailed results are presented on weight change, scale thickness, internal penetration, microstructural characteristics of corrosion products, and the cracking of scales for the alloys after exposure at 750°C. The thermal stability of K3Al(SO4)3 under the environment of oxy-fuel combustion was determined by thermogravimetric analysis and differential thermal analysis. The reaction of this low melting temperature salt with the CaO-containing ash is discussed. In addition, we performed synchrotron nanobeam X-ray analysis to study the phase and chemical composition of the oxide layers on the alloy surface. Results from these studies are used to address the role of CaO in ash in the long-term corrosion performance of alloys.

  16. Progress in bearing performance of advanced nitrogen alloyed stainless steel, Cronidur 30

    SciTech Connect

    Trojahn, W.; Streit, E.; Chin, H.A.; Ehlert, D.

    1998-12-31

    The bearing rig tests performed in this study demonstrate superior bearing performance of Cronidur 30 steel over conventional bearing steels. In these tests the L{sub 10} life of Cronidur 30 steel as calculated by the DIN/ISO 281 method was 80 times the unfactored L{sub 10} life under full lubrication conditions. In boundary lubrication conditions, the Cronidur 30 steel demonstrated the L{sub 10} life capability typical of EHD lubrication conditions, whereas the other steels showed drastically reduced lives. In tests with predamaged races and boundary lubrication conditions, Cronidur 30 demonstrated 8 times the calculated L{sub 10} life, whereas the conventional steels exhibited further reduction in lives. The improved performance of Cronidur 30 steel over conventional bearing steels is attributed to its unique compositional formulation and microstructure that results in provision of balanced properties in the alloy--hardness, toughness, and corrosion resistance.

  17. Irradiation performance of Fast Flux Test Facility drivers using D9 alloy

    SciTech Connect

    Pitner, A.L.; Gneiting, B.C.; Bard, F.E.

    1994-06-01

    Six test assemblies similar in design to the FFTF driver assembly but employing the advanced alloy D9 in place of Type 316 stainless steel for duct, cladding, and wire wrap material were irradiated to demonstrate the improved performance and lifetime capability of this design. A single pinhole-type breach was incurred in one of the high exposure tests after a peak fuel burnup of 155 MWd/kgM and peak fast neutron fluence of 25 {times} 10{sup 22} n/cm{sup 2} (E > 0.1 MeV). Postirradiation examinations were performed on four of the test assemblies and measured results were compared to analytical evaluations. A revised swelling correlation for D9 Alloy was developed to provide improved agreement between calculated and measured cladding deformation results. A fuel pin lifetime design criterion of 5% calculated hoop strain was derived. Alternatively, fuel pin lifetimes were developed for two irradiation parameters using statistical failure analyses. For a 99.99% reliability, the analyses indicated a peak fast fluence lifetime of 21.0 {times} 10{sup 22} n/cm{sup 2}, or a peak fuel burnup greater than 120 MWd/kgM. The extended lifetime capability of this design would reduce fuel supply requirements for the FFTF by a third relative to the reference driver design.

  18. Corrosion performance of structural alloys for oxy-fuel combustion systems.

    SciTech Connect

    Natesan, K.; Rink, D. L.; Nuclear Engineering Division

    2007-01-01

    The U.S. Department of Energy (DOE) Office of Fossil Energy is intensely promoting research and development of oxyfuel combustion systems that employ oxygen, instead of air, for burning the fuel. The resulting flue gas primarily consists of H{sub 2}O and CO{sub 2} that facilitates sequestration of CO{sub 2}, thereby leading to reduction in CO{sub 2} emissions. Also, as the oxidant is bereft of N{sub 2}, NO{sub x} emissions are minimized to a great extent from the exhaust gas. Studies at NETL have indicated that oxy-fuel combustion can increase efficiency in the power plants from the current 30-35% to 50-60%. However, the presence of H{sub 2}O/CO{sub 2} and trace constituents like nitrogen and sulfur in the environment at the operating temperatures and pressures can have adverse effects on the corrosion and mechanical properties of structural alloys. Thus, there is a critical need to evaluate the response of structural and turbine materials in simulated H{sub 2}O/CO{sub 2} environments in an effort to select materials that have adequate high temperature mechanical properties and environmental performance. During the past year, a program was initiated to evaluate the corrosion performance of structural alloys in CO{sub 2} and CO{sub 2}-steam environments at elevated temperatures. Materials selected for the study include intermediate-chromium ferritic steels, Fe-Cr-Ni heat-resistant alloys, and nickelbased superalloys. Coupon specimens of several of the alloys were exposed to pure CO{sub 2} at temperatures between 650 and 850C for times up to 1450 h. The corrosion tests in CO{sub 2}-50% steam environment was conducted at temperatures between 650 and 850C for times up to 1250 h. The steam for the experiment was generated by pumping distilled water and converting it to steam in the preheat portion of the furnace, ahead of the specimen exposure location. Preliminary results will be presented on weight change, scale thickness, internal penetration, and microstructural

  19. The Influence of Fabrication Process on the Initial Stages of Steam Oxidation Performed on Haynes® 282® Alloy at 760 °C

    NASA Astrophysics Data System (ADS)

    Dudziak, T.; Boron, L.; Homa, M.; Nowak, R.; Horton, N.; Sheppard, R.; Purgert, R. M.; Siewiorek, A.; Sobczak, N.; Sobczak, J. J.

    2017-01-01

    This work presents results observed after the first 5 h of oxidation of Haynes® 282® alloy. The steam oxidation tests have been carried out in pure water at 760 °C for 1, 2 and 5 h, respectively, using an accurate thermogravimetric balance technique. The alloy used for comparison in this work was fabricated using three different methods. The initial steam oxidation performance of the commercially wrought alloy Haynes® 282® was compared with a fabricated cast alloy and a HIP/PM alloy. The results show that in terms of corrosion resistance, fabrication techniques appear to have little impact on steam oxidation performance and behavior. The exposed Ni-based alloys all developed the oxide scales consisting mainly of Cr2O3 phase mixed with some TiO2, while internal Al and Ti precipitations along the grain boundaries were observed both in Haynes® 282® wrought and HIP/PM alloy.

  20. The Influence of Fabrication Process on the Initial Stages of Steam Oxidation Performed on Haynes® 282® Alloy at 760 °C

    NASA Astrophysics Data System (ADS)

    Dudziak, T.; Boron, L.; Homa, M.; Nowak, R.; Horton, N.; Sheppard, R.; Purgert, R. M.; Siewiorek, A.; Sobczak, N.; Sobczak, J. J.

    2016-11-01

    This work presents results observed after the first 5 h of oxidation of Haynes® 282® alloy. The steam oxidation tests have been carried out in pure water at 760 °C for 1, 2 and 5 h, respectively, using an accurate thermogravimetric balance technique. The alloy used for comparison in this work was fabricated using three different methods. The initial steam oxidation performance of the commercially wrought alloy Haynes® 282® was compared with a fabricated cast alloy and a HIP/PM alloy. The results show that in terms of corrosion resistance, fabrication techniques appear to have little impact on steam oxidation performance and behavior. The exposed Ni-based alloys all developed the oxide scales consisting mainly of Cr2O3 phase mixed with some TiO2, while internal Al and Ti precipitations along the grain boundaries were observed both in Haynes® 282® wrought and HIP/PM alloy.

  1. Development of Low Cost, High Performance AlZn4.5Mg1 Alloy 7020

    DTIC Science & Technology

    2009-02-01

    Zn makes aluminum solid solutions of Cu-free 7XXX alloys more electrochemically active and susceptible to galvanic corrosion [21]. The highest level... Corrosion Behavior of Aluminum Alloys,” Aluminum Alloys Their Physical and Mechanical Properties, Vol. III, eds. E.A. Starke, Jr. and T.H. Sanders... Corrosion Susceptibility of Aluminum Alloy 7020 Welded Sheets,” Corrosion Science, Vol. 25, No. 11, pp. 999-1018 (1985). [28] Reboul, M.C. and J. Bouvaist

  2. Performance of Two Boron-Modified S-816 Alloys in a Turbojet Engine Operated at 1650 F

    NASA Technical Reports Server (NTRS)

    Waters, William J.; Signorelli, Robert A.; Johnston, James R.

    1959-01-01

    S-816+B and modified S-816+B cast cobalt-base alloys were evaluated as turbine-bucket materials at 16500 F. Stress-rupture and tensile data obtained from these alloys had indicated satisfactory strength for engine operation at 1650 F. Although both alloys exhibited a limited ductility in room-temperature laboratory impact tests, there was a significant increase in impact resistance in the 1650 F tests. Bucket failures began after 10 hours of engine testing and continued at various intervals during the 107.5-hour test. Bucket lives were short relative to the predicted lives based on stress-rupture considerations (280 hr for S-816+B and 1750 hr for modified S-816+B). No significant difference was apparent in the performance of the two alloy groups. The primary cause of bucket failures in both alloys was mechanical fatigue. Impact damage occurred as a direct result of bucket tip fatigue failures and was a secondary cause of bucket failures. The impact of small pieces of fractured bucket tips on surrounding buckets caused a relatively large amount of impact damage to buckets of both alloys. The amount of impact damage from induced fractures at the bucket midspan, which provided relatively large failed fragments, was no greater than that which occurred as a result of tip failures.

  3. Fuel Performance Experiments and Modeling: Fission Gas Bubble Nucleation and Growth in Alloy Nuclear Fuels

    SciTech Connect

    McDeavitt, Sean; Shao, Lin; Tsvetkov, Pavel; Wirth, Brian; Kennedy, Rory

    2014-04-07

    Advanced fast reactor systems being developed under the DOE's Advanced Fuel Cycle Initiative are designed to destroy TRU isotopes generated in existing and future nuclear energy systems. Over the past 40 years, multiple experiments and demonstrations have been completed using U-Zr, U-Pu-Zr, U-Mo and other metal alloys. As a result, multiple empirical and semi-empirical relationships have been established to develop empirical performance modeling codes. Many mechanistic questions about fission as mobility, bubble coalescience, and gas release have been answered through industrial experience, research, and empirical understanding. The advent of modern computational materials science, however, opens new doors of development such that physics-based multi-scale models may be developed to enable a new generation of predictive fuel performance codes that are not limited by empiricism.

  4. Corrosion Performance of Fe-Cr-Ni Alloys in Artificial Saliva and Mouthwash Solution

    PubMed Central

    Porcayo-Calderon, J.; Casales-Diaz, M.; Salinas-Bravo, V. M.; Martinez-Gomez, L.

    2015-01-01

    Several austenitic stainless steels suitable for high temperature applications because of their high corrosion resistance and excellent mechanical properties were investigated as biomaterials for dental use. The steels were evaluated by electrochemical techniques such as potentiodynamic polarization curves, cyclic polarization curves, measurements of open circuit potential, and linear polarization resistance. The performance of steels was evaluated in two types of environments: artificial saliva and mouthwash solution at 37°C for 48 hours. In order to compare the behavior of steels, titanium a material commonly used in dental applications was also tested in the same conditions. Results show that tested steels have characteristics that may make them attractive as biomaterials for dental applications. Contents of Cr, Ni, and other minor alloying elements (Mo, Ti, and Nb) determine the performance of stainless steels. In artificial saliva steels show a corrosion rate of the same order of magnitude as titanium and in mouthwash have greater corrosion resistance than titanium. PMID:26064083

  5. Fatigue Performance of Friction-Stir-Welded Al-Mg-Sc Alloy

    NASA Astrophysics Data System (ADS)

    Zhemchuzhnikova, Daria; Mironov, Sergey; Kaibyshev, Rustam

    2017-01-01

    Fatigue behavior of a friction-stir-welded Al-Mg-Sc alloy was examined in cast and hot-rolled conditions. In both cases, the joints failed in the base material region and therefore the joint efficiency was 100 pct. The specimens machined entirely from the stir zone demonstrated fatigue strength superior to that of the base material in both preprocessed tempers. It was shown that the excellent fatigue performance of friction-stir joints was attributable to the ultra-fine-grained microstructure, the low dislocation density evolved in the stir zone, and the preservation of Al3Sc coherent dispersoids during welding. The formation of such structure hinders the initiation and growth of fatigue microcracks that provides superior fatigue performance of friction-stir welds.

  6. On the performance of low pressure die-cast Al-Cu based automotive alloys: Role of additives

    NASA Astrophysics Data System (ADS)

    Zaki, Gergis Adel

    The present study focuses on the effect of alloying elements, namely, strontium (Sr), titanium (Ti), zirconium (Zr), scandium (Sc) and silver(Ag) individually or in combination, on the performance of a newly developed Al-2%Cu based alloy. A total of thirteen alloy compositions were used in the study. Tensile test bar castings were prepared employing the low pressure die casting (LPDC) technique. The test bars were solution heat treated at 495°C for 8 hours, followed by quenching in warm water, and then subjected to different isochronal aging treatments using an aging time of 5 hours and aging temperatures of 155°C, 180°C, 200°C, 240°C and 300°C. Tensile testing of as-cast and heat-treated test bars was carried out at room temperature using a strain rate of 4 x 10-4s-1. Five test bars were used per alloy composition/condition. Hardness measurements were also carried out on these alloys using a Brinell hardness tester. The microstructures of selected samples were examined using optical microscopy and electron probe microanalysis (EPMA). The results showed that adding Ti in the amount of 0.15 wt% in the form of Al-5%Ti-1%B master alloy is sufficient to refine the grains in the cast structure in the presence of 200 ppm Sr (0.02 wt%). Addition of Zr and Sc did not contribute further to the grain refining effect. The main role of addition of these two elements appeared in the formation of complex compounds with Al and Ti. Their presence resulted in extending the aging temperature range before the onset of softening. Mathematical analysis of the hardness and tensile data was carried out using the Minitab statistical software program. It was determined that the alloy containing (0.5wt% Zr + 0.15wt% Ti) is the most effective in maximizing the alloy tensile strength over the range of aging temperatures, from 155°C to 300°C. Addition of Ag is beneficial at high aging temperatures, in the range of 240°C-300°C. However, it is less effective compared to the (Zr + Ti

  7. A new strategy to improve the high-rate performance of hydrogen storage alloys with MoS2 nanosheets

    NASA Astrophysics Data System (ADS)

    Chen, L. X.; Zhu, Y. F.; Yang, C. C.; Chen, Z. W.; Zhang, D. M.; Jiang, Q.

    2016-11-01

    The poor high-rate dischargeability of negative electrode materials (hydrogen storage alloys) has hindered applications of nickel metal hydride batteries in high-power fields, new-energy vehicles, power tools, military devices, etc. In this work, a new strategy is developed to improve the high-rate performance of hydrogen storage alloys by coating MoS2 nanosheets on alloy surfaces. The capacity retention rate of the composite electrode reaches 50.5% at a discharge current density of 3000 mA g-1, which is 2.7 times that of bare alloy (18.4%). The density functional theory simulations indicate that such an outstanding performance is derived from adjustments of ion concentrations at the electrode/electrolyte interface by MoS2 nanosheets: (1) the higher OH- concentration facilitates the electrochemical reaction of MHads + OH- - e- → M + H2O; and (2) the lower H+ concentration leads to a large gradient between the electrode/electrolyte interface and interior of alloys, which is beneficial for the diffusion of atomic hydrogen during the discharging process.

  8. Performance testing of refractory alloy-clad fuel elements for space reactors

    SciTech Connect

    Dutt, D.S.; Cox, C.M.; Karnesky, R.A.; Millhollen, M.K.

    1985-01-01

    Two fast reactor irradiation tests, SP-1 and SP-2, provide a unique and self-consistent data set with which to evaluate the technical feasibility of potential fuel systems for the SP-100 space reactor. Fuel pins fabricated with leading cladding candidates (Nb-1Zr, PWC-11, and Mo-13Re) and fuel forms (UN and UO/sub 2/) are operated at temperatures typical of those expected in the SP-100 design. The first US fast reactor irradiated, refractory alloy clad fuel pins, from the SP-1 test, reached 1 at. % burnup in EBR-II in March 1985. At that time selected pins were discharged for interim examination. These examinations confirmed the excellent performance of the Nb-1Zr clad uranium oxide and uranium nitride fuel elements, which are the baseline fuel systems for two SP-100 reactor concepts.

  9. Effects of Laser Shock Processing on Fatigue Performance of Ti-17 Titanium Alloy

    NASA Astrophysics Data System (ADS)

    Huang, Shuai; Zhu, Ying; Guo, Wei; Qiao, Hongchao; Diao, Xungang

    2017-03-01

    Ti-17 titanium alloy was treated by laser shock processing (LSP) and the high-frequency fatigue properties were evaluated. The fatigue fracture and the microstructures were observed by scanning electron microscope (SEM) and transmission electron microscope (TEM). The result shows that the average fatigue life of the LSP sample increases 2.62 times at maximum stress 300 MPa under stress ratio is 0.1. The micro-hardness of the samples subjected to LSP increases 20 % compared with the basic material. The proliferation and tangles of dislocations of Ti-17 occurs and the density of dislocation increases after LSP treatment. The high dislocation density of LSP impacts changes the initiation of crack from corner to subsurface, and hinders the crack extension, thus increases the fatigue performance of the Ti-17.

  10. Irradiation performance of oxide dispersion strengthened copper alloys to 150 dpa at 415{degree}C

    SciTech Connect

    Edwards, D.J.; Kumar, A.S.; Anderson, K.R.; Stubbins, J.F.; Garner, F.A.; Hamilton, M.L.

    1991-11-01

    Results have been obtained on the post-irradiation properties of various oxide dispersion strengthened copper alloys irradiated from 34 to 150 dpa at 415{degrees}C in the Fast Flux Test Facility. The GlidCop alloys strengthened by Al{sub 2}O{sub 3} continue to outperform other alloys with respect to swelling resistance, and retention of both electrical conductivity and yield strength. Several castable ODS alloys and a Cr{sub 2}O{sub 3}-strengthened alloy show increasingly poor resistance to radiation, especially in their swelling behavior. A HfO{sub 2}-strengthened alloy retains most of its strength and its electrical conductivity reaches a constant level after 50 dpa, but it exhibits a higher residual radioactivity.

  11. Irradiation performance of oxide dispersion strengthened copper alloys to 150 dpa at 415 degree C

    SciTech Connect

    Edwards, D.J.; Kumar, A.S. ); Anderson, K.R.; Stubbins, J.F. ); Garner, F.A.; Hamilton, M.L. )

    1991-11-01

    Results have been obtained on the post-irradiation properties of various oxide dispersion strengthened copper alloys irradiated from 34 to 150 dpa at 415{degrees}C in the Fast Flux Test Facility. The GlidCop alloys strengthened by Al{sub 2}O{sub 3} continue to outperform other alloys with respect to swelling resistance, and retention of both electrical conductivity and yield strength. Several castable ODS alloys and a Cr{sub 2}O{sub 3}-strengthened alloy show increasingly poor resistance to radiation, especially in their swelling behavior. A HfO{sub 2}-strengthened alloy retains most of its strength and its electrical conductivity reaches a constant level after 50 dpa, but it exhibits a higher residual radioactivity.

  12. Optimization on hardness and internal stress of micro-electroformed NiCo/nano-Al2O3 composites with the constraint of low surface roughness

    NASA Astrophysics Data System (ADS)

    Hung, Shih-Yu

    2009-01-01

    In this paper, Ni-Co/nano-Al2O3 composite electroforming was used to make the metallic micro-mold for a microlens array. The microstructures require higher hardness to improve the wear resistance and lifetime. Nano-Al2O3 was applied to strengthen the Ni-Co matrix by a new micro-electroforming technique. The hardness and internal stress of Ni-Co/nano-Al2O3 composite deposit were investigated. The results showed that the hardness increased with the increasing Al2O3 content, but at the cost of deformation. Increasing the Al2O3 content in the composite was not always beneficial to the electroformed mold for microlens array fabrication. This work will concentrate on the relationship between important mechanical properties and electrolyte parameters of Ni-Co/nano-Al2O3 composite electroforming. Electrolyte parameters such as Al2O3 content, Al2O3 particle diameter, Co content, stress reducer and current density will be examined with respect to internal stress and hardness. In the present study, low stress and high hardness electroforming with the constraint of low surface roughness is carried out using SNAOA algorithm to reduce internal stress and increase service life of micro-mold during the forming process. The results show that the internal stress and the RMS roughness are only 0.54 MPa and 4.8 nm, respectively, for the optimal electrolyte parameters combination of SNAOA design.

  13. Preliminary Analysis of the General Performance and Mechanical Behavior of Irradiated FeCrAl Base Alloys and Weldments

    SciTech Connect

    Gussev, Maxim N.; Field, Kevin G.; Briggs, Samuel A.; Yamamoto, Yukinori

    2016-09-30

    The iron-based, iron-chromium-aluminum (FeCrAl) alloys are promising, robust materials for deployment in current and future nuclear power plants. This class of alloys demonstrates excellent performance in a range of environments and conditions, including high-temperature steam (>1000°C). Furthermore, these alloys have the potential to have prolonged survival under loss-of-coolant accident (LOCA) conditions compared to the more traditional cladding materials that are either Zr-based alloys or austenitic steels. However, one of the issues associated with FeCrAl alloys is cracking during welding. The present project investigates the possibility of mitigating welding-induced cracking via alloying and precise structure control of the weldments; in the frame work of the project, several advanced alloys were developed and are being investigated prior to and after neutron irradiation to provide insight into the radiation tolerance and mechanical performance of the weldments. The present report provides preliminary results on the post-irradiation characterization and mechanical tests performed during United States Fiscal Year (FY) 2016. Chapter 1 provides a general introduction, and Chapter 2 describes the alloy compositions, welding procedure, specimen geometry and manufacturing parameters. Also, a brief discussion of the irradiation at the High Flux Isotope Reactor (HFIR) is provided. Chapter 3 is devoted to the analysis of mechanical tests performed at the hot cell facility; tensile curves and mechanical properties are discussed in detail focusing on the irradiation temperature. Limited fractography results are also presented and analyzed. The discussion highlights the limitations of the testing within a hot cell. Chapter 4 underlines the advantages of in-situ testing and discusses the preliminary results obtained with newly developed miniature specimens. Specimens were moved to the Low Activation Materials Development and Analysis (LAMDA) laboratory and prepared for

  14. The Improvement of Tribological and Fatigue Properties of Casting Magnesium Alloy AZ91 Performed Diamond Like Carbon Coating

    NASA Astrophysics Data System (ADS)

    Akebono, Hiroyuki; Suzuki, Hideto

    In recent years, magnesium alloy has been widely used because of its low weight and ease of recycling. However, because magnesium alloys provide inferior wear resistance, it is necessary to improve this property to use magnesium alloy for more machine parts. For this study, we produced a diamond like carbon (DLC) coating that has high hardness, low friction, and excellent wear resistance. With DLC coated onto a soft material such as magnesium alloy, the adhesion strength between the substrate and the coating poses an important problem. Therefore, in this study, to acquire high adhesion strength, the DLC coating process was performed using unbalanced magnetron sputtering (UBMS). A tungsten-doped inter-layer was formed on the substrate. Onto the inter-layer, nano-order DLC coatings of two kinds were laminated. Wear tests and fatigue tests were carried out. The DLC-coated magnesium alloy exhibited excellent wear friction. Furthermore, DLC coatings raised its fatigue reliability over that of the substrate alone.

  15. Extended Performance Assessment in Accelerated Corrosion and Adhesion of CARC Prepared Aluminum Alloy 5059-H131 for Three Different Pretreatment Methods

    DTIC Science & Technology

    2008-03-01

    9540P Cyclic Accelerated Corrosion Analysis of Nonchromate Conversion Coatings on Aluminum Alloys 2024, 2219 , 5083, and 7075 Using DoD Paint Systems...PERFORMANCE ASSESSMENT IN ACCELERATED CORROSION AND ADHESION OF CARC PREPARED ALUMINUM ALLOY 5059-H131 FOR THREE DIFFERENT PRETREATMENT METHODS Brian E...whether or not the alloy differences will warrant modifications to current pretreatment processes. Keywords: Corrosion , Aluminum , 5059-H131, Cyclic

  16. Fatigue Performance of Medical Ti6Al4V Alloy after Mechanical Surface Treatments

    PubMed Central

    Sonntag, Robert; Reinders, Jörn; Gibmeier, Jens; Kretzer, J. Philippe

    2015-01-01

    Mechanical surface treatments have a long history in traditional engineering disciplines, such as the automotive or aerospace industries. Today, they are widely applied to metal components to increase the mechanical performance of these. However, their application in the medical field is rather rare. The present study aims to compare the potential of relevant mechanical surface treatments on the high cycle fatigue (R = 0.1 for a maximum of 10 million cycles) performance of a Ti6Al4V standard alloy for orthopedic, spinal, dental and trauma surgical implants: shot peening, deep rolling, ultrasonic shot peening and laser shock peening. Hour-glass shaped Ti6Al4V specimens were treated and analyzed with regard to the material’s microstructure, microhardness, residual stress depth profiles and the mechanical behavior during fatigue testing. All treatments introduced substantial compressive residual stresses and exhibited considerable potential for increasing fatigue performance from 10% to 17.2% after laser shock peening compared to non-treated samples. It is assumed that final mechanical surface treatments may also increase fretting wear resistance in the modular connection of total hip and knee replacements. PMID:25823001

  17. Fatigue performance of medical Ti6Al4V alloy after mechanical surface treatments.

    PubMed

    Sonntag, Robert; Reinders, Jörn; Gibmeier, Jens; Kretzer, J Philippe

    2015-01-01

    Mechanical surface treatments have a long history in traditional engineering disciplines, such as the automotive or aerospace industries. Today, they are widely applied to metal components to increase the mechanical performance of these. However, their application in the medical field is rather rare. The present study aims to compare the potential of relevant mechanical surface treatments on the high cycle fatigue (R = 0.1 for a maximum of 10 million cycles) performance of a Ti6Al4V standard alloy for orthopedic, spinal, dental and trauma surgical implants: shot peening, deep rolling, ultrasonic shot peening and laser shock peening. Hour-glass shaped Ti6Al4V specimens were treated and analyzed with regard to the material's microstructure, microhardness, residual stress depth profiles and the mechanical behavior during fatigue testing. All treatments introduced substantial compressive residual stresses and exhibited considerable potential for increasing fatigue performance from 10% to 17.2% after laser shock peening compared to non-treated samples. It is assumed that final mechanical surface treatments may also increase fretting wear resistance in the modular connection of total hip and knee replacements.

  18. Tribological performance of Cu-Ni alloy nanoparticles synthesized using a pulsed-wire evaporation method

    NASA Astrophysics Data System (ADS)

    Oh, Jeongseok; Rhee, Changkyu

    2008-08-01

    Cu-Ni alloy nanoparticles were produced using a pulsed-wire evaporation method in Ar gas. The synthesized Cu-Ni alloy nanoparticles had an average size of 150 nm, were spherical in shape and agglomerated. We investigated the tribological propeties of dispersion-stabilized Cu-Ni alloy nanoparticles when used as a solid lubricant in oil at ambient temperature. The sedimentation behavior of Cu-Ni alloy nanoparticles in oil was examined using Turbiscan LAb. The particles were clearly quantified using delta backscattering profiles and peak thickness kinetics as functions of time. The rubbing surfaces were characterized after a friction test using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS). We found that dispersed Cu-Ni nanoparticles as a solid lubricant in oil had superior dispersion stability properties for over 48 h. Dispersed Cu nanoparticles in oil showed a low friction coefficient and good wear rate compared to oil only. Dispersed Cu-Ni alloy nanoparticles had superior friction reduction and antiwear properties compared to Cu nanoparticles, and these effects increased with the Ni content in the alloy. However, non-dispersed Cu-Ni alloy nanoparticles had poor antiwear properties. Dispersion-stabilized Cu-Ni alloy nanoparticles in oil enhanced the rolling effect of spherical nanoparticles between rubbing surfaces during friction processes.

  19. Alloy development for irradiation performance. Quarterly progress report for period ending December 31, 1979

    SciTech Connect

    Ashdown, B.G.

    1980-04-01

    Progress is reported concerning preparation of a materials handbook for fusion, creep-fatigue of first-wall structural materials, test results on miniature compact tension fracture toughness specimens, austenitic stainless steels, Fe-Ni-Cr alloys, iron-base alloys with long-range crystal structure, ferritic steels, irradiation experiments, corrosion testing, and hydrogen permeation studies. (FS)

  20. A segmented subreflector with electroformed nickel laminated panels for the Large Millimeter Telescope

    NASA Astrophysics Data System (ADS)

    Valsecchi, G.; Banham, R.; Bianucci, G.; Eder, J.; Ghislanzoni, R.; Ritucci, A.; Terraneo, M.; Zocchi, F. E.; Smith, D.; Gale, D.; Hughes, D.

    2016-07-01

    The Large Millimeter Telescope (LMT) Alfonso Serrano is a 50 m diameter single-dish radio telescope optimized for astronomical observations at wavelengths of about a millimeter. Built and operated by the Instituto Nacional de Astrofísica, Óptica y Electrónica (INAOE) in collaboration with the University of Massachusetts (UMASS), the telescope is located at the 4600 m summit of volcano Sierra Negra, Mexico. Anticipating the completion of the main reflector, currently operating over a 32 m subaperture, INAOE has contracted Media Lario for the design and manufacturing of a new 2.63 m subreflector that will enable higher efficiency astronomical observations with the entire main reflector surface. The new subreflector manufactured by Media Lario is segmented in 9 smaller panels, one central dome and eight identical petals, assembled and precisely aligned on a steel truss structure that will be connected to the hexapod mounted on the tetrapod head. Each panel was fabricated with Media Lario's unique laminated technology consisting of front and rear Nickel skins, electroformed from precise molds and bonded to a lightweight Aluminum honeycomb core. The reflecting surface of each panel was given a thin galvanic Rhodium coating that ensures that the reflector survives the harsh environmental conditions at the summit of Sierra Negra during the 30 year lifetime of the telescope. Finally, the 2.63 m subreflector produced by Media Lario was qualified for typical cold night through hot day observation conditions with a maximum RMS error of 24.8 μm, which meets INAOE's requirements.

  1. Tuning resistance states by thickness control in an electroforming-free nanometallic complementary resistance random access memory

    SciTech Connect

    Yang, Xiang; Lu, Yang; Lee, Jongho; Chen, I-Wei

    2016-01-04

    Tuning low resistance state is crucial for resistance random access memory (RRAM) that aims to achieve optimal read margin and design flexibility. By back-to-back stacking two nanometallic bipolar RRAMs with different thickness into a complementary structure, we have found that its low resistance can be reliably tuned over several orders of magnitude. Such high tunability originates from the exponential thickness dependence of the high resistance state of nanometallic RRAM, in which electron wave localization in a random network gives rise to the unique scaling behavior. The complementary nanometallic RRAM provides electroforming-free, multi-resistance-state, sub-100 ns switching capability with advantageous characteristics for memory arrays.

  2. Considerations on the performance and fabrication of candidate materials for the Yucca Mountain repository waste packages highly corrosion resistant nickel-base and titanium-base alloys

    SciTech Connect

    Dalder, E; Goldberg, A

    1995-11-30

    Among the metallurgical factors that affect the performance of a material in a given environment are alloy composition, alloy segregation, depletion of alloying elements, non-uniform microstructures, precipitation leading to an increase in susceptibility to corrosion as well as decreases in ductility, residual plastic deformation, and residual stresses. Precipitation often occurs preferentially at grain boundaries, causing depletion of critical elements in regions adjacent to these boundaries. Continuous grain-boundary precipitates can lead to drops in ductility and toughness. The presence of non-metallic inclusions, if excessive and/or segregated, can also cause embrittlement. Segregation of alloying elements can result in localized galvanic action. Depletion of alloying elements as well as segregation can result in reductions in the concentrations of critical elements below those necessary to resist localized corrosion. Segregation and alloy depletion can also facilitate precipitation that could lead to embrittlement.

  3. Improved performance rhenium containing single crystal alloy turbine blades utilizing ppm levels of the highly reactive elements lanthanum and yttrium

    SciTech Connect

    Ford, D.A.; Fullagar, K.P.L.; Bhangu, H.K.; Thomas, M.C.; Burkholder, P.S.; Korinko, P.S.; Harris, K.; Wahl, J.B.

    1999-01-01

    Turbine inlet temperatures have now approached 1650 C at maximum power for the latest large commercial turbofan engines, resulting in high fuel efficiency and thrust levels approaching or exceeding 445 kN (100,000 lbs.). High reliability and durability must be intrinsically designed into these turbine engines to meet operating economic targets and ETOPS certification requirements. Re additions to cast airfoil superalloys not only improve creep and thermomechanical fatigue strength but also environmental properties, including coating performance. It is now known that sulfur (S) at levels <10 ppm but >0.2 ppm in these alloys reduces the adherence of {alpha} alumina protective scales on these materials or their coatings by weakening the Van der Waal`s bond between the scale and the alloy substrate. A team approach has been used to develop an improvement to CMSX-4 alloy which contains 3% Re, by reducing S and phosphorus (P) levels in the alloy to <2 ppm, combined with residual additions of lanthanum (La) + yttrium (Y) in the range 10--30 ppm. Results from cyclic, burner rig dynamic oxidation testing at 1093 C show thirteen times the number of cycles to initial alumina scale spallation for CMSX-4 [La + Y] compared to standard CMSX-4. The La assists with ppm chemistry control of the Y throughout the single crystal turbine blade castings through the formation of a continuous lanthanum oxide film between the molten and solidifying alloy and the ceramic core and prime coat of the shell mold. Y and La tie up the M2 ppm but >0.2 ppm residual S in the alloy as very stable Y and La sulfides and oxysulfides, thus preventing diffusion of the S atoms to the alumina scale layer under high temperature, cyclic oxidizing conditions. La also forms a stable phosphide. CMSX-4 (ULS) (La + Y) HP shroudless turbine blades will commence engine testing in May 1998.

  4. On the amorphization behavior and hydrogenation performance of high-energy ball-milled Mg{sub 2}Ni alloys

    SciTech Connect

    Kou, Hongchao; Hou, Xiaojiang; Zhang, Tiebang Hu, Rui; Li, Jinshan; Xue, Xiangyi

    2013-06-15

    Amorphous Mg{sub 2}Ni alloy was prepared by high energy ball-milling starting with polycrystalline Mg{sub 2}Ni which was prepared with the help of a metallurgy method by using a SPEX 8000D mill. The microstructural and phase structure characterization of the prepared materials was performed via scanning electron microscopy, transition electron microscope and X-ray diffraction. The thermal stabilities were investigated by differential scanning calorimetry. The apparent activation energies were determined by means of the Kissinger method. The first and second crystallization reactions take place at ∼ 255 °C and ∼ 410 °C, and the corresponding activation energy of crystallization is E{sub a1} = 276.9 and E{sub a2} = 382.4 kJ/mol, respectively. At 3 MPa hydrogen pressure and 250 °C, the hydrogen absorption capacities of crystalline, partially and fully amorphous Mg{sub 2}Ni alloy are 2.0 wt.%, 3.2 wt.% and 3.5 wt.% within 30 min, respectively. - Graphical Abstract: We mainly focus on the amorphization behavior of crystalline Mg{sub 2}Ni alloy in the high energy ball-milling process and the crystallization behavior of the amorphous Mg{sub 2}Ni alloy in a follow-up heating process. The relationship of milling, microstructure and hydrogenation properties is established and explained by models. - Highlights: • Amorphous Mg{sub 2}Ni has been obtained by high energy ball milling the as-cast alloy. • The amorphization behavior of polycrystalline Mg{sub 2}Ni is presented. • The crystallization behavior of the amorphous Mg{sub 2}Ni alloy is illustrated. • Establish the relationship of milling, microstructure and hydrogenation properties.

  5. Two-Dimensional Atomic-Layered Alloy Junctions for High-Performance Wearable Chemical Sensor.

    PubMed

    Cho, Byungjin; Kim, Ah Ra; Kim, Dong Jae; Chung, Hee-Suk; Choi, Sun Young; Kwon, Jung-Dae; Park, Sang Won; Kim, Yonghun; Lee, Byoung Hun; Lee, Kyu Hwan; Kim, Dong-Ho; Nam, Jaewook; Hahm, Myung Gwan

    2016-08-03

    We first report that two-dimensional (2D) metal (NbSe2)-semiconductor (WSe2)-based flexible, wearable, and launderable gas sensors can be prepared through simple one-step chemical vapor deposition of prepatterned WO3 and Nb2O5. Compared to a control device with a Au/WSe2 junction, gas-sensing performance of the 2D NbSe2/WSe2 device was significantly enhanced, which might have resulted from the formation of a NbxW1-xSe2 transition alloy junction lowering the Schottky barrier height. This would make it easier to collect charges of channels induced by molecule adsorption, improving gas response characteristics toward chemical species including NO2 and NH3. 2D NbSe2/WSe2 devices on a flexible substrate provide gas-sensing properties with excellent durability under harsh bending. Furthermore, the device stitched on a T-shirt still performed well even after conventional cleaning with a laundry machine, enabling wearable and launderable chemical sensors. These results could pave a road toward futuristic gas-sensing platforms based on only 2D materials.

  6. Phosphatizing of Mg particles to improve the protective performance of Mg-rich primer on A2024 Al alloy

    NASA Astrophysics Data System (ADS)

    Wang, Jianguo; Zuo, Yu; Tang, Yuming; Lu, Xiangyu

    2014-02-01

    Mg-rich primer as a new type protective coating provides cathodic protection for Al alloy. In this paper, a kind of phosphatizing surface treatment on Mg particles was studied in order to improve the protective performance of Mg-rich primer. After treated with phosphoric acid, a protective magnesium phosphate layer was formed on the surface of Mg particles, which had no negative influence on the cathodic protection of the Mg-rich primer for Al alloy. The coating resistance of the treated Mg-rich primer was bigger than that of untreated primer, meanwhile the coating capacitance of the treated Mg-rich primer was smaller than that of untreated primer, suggesting that the barrier effect of the primer was improved and the lifetime was extended. The magnesium phosphate layer could reduce the consumption rate of Mg particles. Meanwhile, the phosphate radicals transported to Al alloy substrate to form a product layer composed of magnesium phosphate and aluminum phosphate on the substrate surface, which decreased the corrosion rate of Al alloy and improved the protective performance of the primer.

  7. Performance of the nano-structured Cu-Ni (alloy) -CeO2 anode for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Liu, Minquan; Wang, Shaolan; Chen, Ting; Yuan, Chun; Zhou, Yucun; Wang, Shaorong; Huang, Jun

    2015-01-01

    In this work, copper and nickel oxides (CuO-NiO) powders with various mole ratios were synthesized by the glycine nitrate process (GNP) and the Cu-Ni alloy was obtained by reducing the CuO-NiO powders at 600 °C for 0.75 h. Furthermore, Cu1-xNix (alloy) -CeO2 impregnated YSZ anodes were fabricated by the impregnation method and the optimized anode composition was evaluated. It was found that the optimized mole ratio of Cu:Ni was 5:5, while the weight ratio of Cu-Ni alloy to CeO2 was 3:1. Additionally, impregnated anode with 40 wt % loading of Cu0.5Ni0.5 (alloy)-CeO2 exhibited the best performance and the polarization resistance of such anode was only 0.097, 0.115, 0.145 and 0.212 Ω cm2 at 750, 700, 650 and 600 °C, respectively. Finally, the performance of the optimized anode in methane (CH4) was investigated and the carbon deposition is greatly suppressed compared to the Ni-based anode.

  8. Performance of tantalum-tungsten alloy selective emitters in thermophotovoltaic systems

    NASA Astrophysics Data System (ADS)

    Stelmakh, Veronika; Rinnerbauer, Veronika; Chan, Walker R.; Senkevich, Jay J.; Joannopoulos, John D.; Soljačić, Marin; Celanovic, Ivan

    2014-06-01

    A tantalum tungsten solid solution alloy, Ta 3% W, based 2D photonic crystal (PhC) was designed and fabricated for high-temperature energy conversion applications. Ta 3% W presents advantages compared to the non-alloys as it combines the better high-temperature thermomechanical properties of W with the more compliant material properties of Ta, allowing for a direct system integration path of the PhC as selective emitter/absorber into a spectrum of energy conversion systems. Indeed metallic PhCs are promising as high performance selective thermal emitters for thermophotovoltaics (TPV), solar thermal, and solar TPV applications due to the ability to tune their spectral properties and achieve highly selective emission. A 2D PhC was designed to have high spectral selectivity matched to the bandgap of a TPV cell using numerical simulations and fabricated using standard semiconductor processes. The emittance of the Ta 3% WPhC was obtained from near-normal reectance measurements at room temperature before and after annealing at 1200 °C for 24h in vacuum with a protective coating of 40 nm HfO2, showing high selectivity in agreement with simulations. SEM images of the cross section of the PhC prepared by FIB confirm the structural stability of the PhC after anneal, i.e. the coating effectively prevented structural degradation due to surface diffusion. The mechanical and thermal stability of the substrate was characterized as well as the optical properties of the fabricated PhC. To evaluate the performance of the selective emitters, the spectral selectivity and useful emitted power density are calculated as a function of operating temperature. At 1200 °C, the useful emitted irradiance is selectively increased by a factor of 3 using the selective emitter as compared to the non-structured surface. All in all, this paper demonstrates the suitability of 2D PhCs fabricated on polycrystalline Ta-W substrates with an HfO2 coating for TPV applications.

  9. The Effect of Active Phase of the Work Material on Machining Performance of a NiTi Shape Memory Alloy

    NASA Astrophysics Data System (ADS)

    Kaynak, Yusuf; Karaca, Haluk E.; Noebe, Ronald D.; Jawahir, I. S.

    2015-06-01

    Poor machinability with conventional machining processes is a major shortcoming that limits the manufacture of NiTi components. To better understand the effects of phase state on the machining performance of NiTi alloys, cutting temperature, tool-wear behavior, cutting force components, tool-chip contact length, chip thickness, and machined surface quality data were generated from a NiTi alloy using precooled cryogenic, dry, minimum quantity lubrication (MQL), and preheated machining conditions. Findings reveal that machining NiTi in the martensite phase, which was achieved through precooled cryogenic machining, profoundly improved the machining performance by reducing cutting force components, notch wear, and surface roughness. Machining in the austenite state, achieved through preheating, did not provide any benefit over dry and MQL machining, and these processes were, in general, inferior to cryogenic machining in terms of machining performance, particularly at higher cutting speeds.

  10. Cryogenic machining and burnishing of AZ31B magnesium alloy for enhanced surface integrity and functional performance

    NASA Astrophysics Data System (ADS)

    Pu, Zhengwen

    Surface integrity of manufactured components has a critical impact on their functional performance. Magnesium alloys are lightweight materials used in the transportation industry and are also emerging as a potential material for biodegradable medical implants. However, the unsatisfactory corrosion performance of Mg alloys limits their application to a great extent. Surface integrity factors, such as grain size, crystallographic orientation and residual stress, have been proved to remarkably influence the functional performance of magnesium alloys, including corrosion resistance, wear resistance and fatigue life. In this dissertation, the influence of machining conditions, including dry and cryogenic cooling (liquid nitrogen was sprayed to the machined surface during machining), cutting edge radius, cutting speed and feed rate, on the surface integrity of AZ31B Mg alloy was investigated. Cryogenic machining led to the formation of a "featureless layer" on the machined surface where significant grain refinement from 12 microm to 31 nm occurred due to dynamic recrystallization (DRX), as well as increased intensity of basal plane on the surface and more compressive residual stresses. Dry and cryogenic burnishing experiments of the same material were conducted using a fixed roller setup. The thickness of the processed-influenced layer, where remarkable microstructural changes occurred, was dramatically increased from the maximum value of 20 microm during machining to 3.4 mm during burnishing. The burnishing process also produced a stronger basal texture on the surface than the machining process. Preliminary corrosion tests were conducted to evaluate the corrosion performance of selected machined and burnished AZ31B Mg samples in 5% NaCl solution and simulated body fluid (SBF ). Cryogenic cooling and large edge radius tools were found to significantly improve the corrosion performance of machined samples in both solutions. The largest improvement in the material

  11. High performing and stable supported nano-alloys for the catalytic hydrogenation of levulinic acid to γ-valerolactone

    PubMed Central

    Luo, Wenhao; Sankar, Meenakshisundaram; Beale, Andrew M.; He, Qian; Kiely, Christopher J.; Bruijnincx, Pieter C. A.; Weckhuysen, Bert M.

    2015-01-01

    The catalytic hydrogenation of levulinic acid, a key platform molecule in many biorefinery schemes, into γ-valerolactone is considered as one of the pivotal reactions to convert lignocellulose-based biomass into renewable fuels and chemicals. Here we report on the development of highly active, selective and stable supported metal catalysts for this reaction and on the beneficial effects of metal nano-alloying. Bimetallic random alloys of gold-palladium and ruthenium-palladium supported on titanium dioxide are prepared with a modified metal impregnation method. Gold-palladium/titanium dioxide shows a marked,~27-fold increase in activity (that is, turnover frequency of 0.1 s−1) compared with its monometallic counterparts. Although ruthenium-palladium/titanium dioxide is not only exceptionally active (that is, turnover frequency of 0.6 s−1), it shows excellent, sustained selectivity to γ-valerolactone (99%). The dilution and isolation of ruthenium by palladium is thought to be responsible for this superior catalytic performance. Alloying, furthermore, greatly improves the stability of both supported nano-alloy catalysts. PMID:25779385

  12. High performing and stable supported nano-alloys for the catalytic hydrogenation of levulinic acid to γ-valerolactone

    NASA Astrophysics Data System (ADS)

    Luo, Wenhao; Sankar, Meenakshisundaram; Beale, Andrew M.; He, Qian; Kiely, Christopher J.; Bruijnincx, Pieter C. A.; Weckhuysen, Bert M.

    2015-03-01

    The catalytic hydrogenation of levulinic acid, a key platform molecule in many biorefinery schemes, into γ-valerolactone is considered as one of the pivotal reactions to convert lignocellulose-based biomass into renewable fuels and chemicals. Here we report on the development of highly active, selective and stable supported metal catalysts for this reaction and on the beneficial effects of metal nano-alloying. Bimetallic random alloys of gold-palladium and ruthenium-palladium supported on titanium dioxide are prepared with a modified metal impregnation method. Gold-palladium/titanium dioxide shows a marked,~27-fold increase in activity (that is, turnover frequency of 0.1 s-1) compared with its monometallic counterparts. Although ruthenium-palladium/titanium dioxide is not only exceptionally active (that is, turnover frequency of 0.6 s-1), it shows excellent, sustained selectivity to γ-valerolactone (99%). The dilution and isolation of ruthenium by palladium is thought to be responsible for this superior catalytic performance. Alloying, furthermore, greatly improves the stability of both supported nano-alloy catalysts.

  13. STRUCTURE AND HIGH-FIELD PERFORMANCE OF JELLY ROLL PROCESSED Nb{sub 3}Sn WIRES USING Sn-Ta AND Sn-Ti BASED ALLOY SHEET

    SciTech Connect

    Tachikawa, K.; Tsuyuki, T.; Hayashi, Y.; Nakata, K.; Takeuchi, T.

    2008-03-03

    Sn-Ta based alloy buttons of different compositions were prepared by the melt diffusion process among constituent metal powders, and then pressed into plates. Meanwhile Sn-Ti based alloy plates were sliced from the melt and cast ingot. Resulting Sn-based alloy plates were rolled into thin sheets. The Sn-based alloy sheet was laminated with a Nb sheet, and wound into a Jelly Roll (JR) composite. The composite was encased in a sheath, and fabricated into a thin wire followed by the heat treatment. The application of hydrostatic extrusion is useful at the initial stage of the fabrication. The JR wires using Sn-Ta and Sn-Ti based alloy sheets show a non-Cu J{sub c} of {approx}250 A/mm{sup 2} and {approx}150 A/mm{sup 2} at 20 T and 22 T, respectively, at 4.2 K. It has been found that the Nb impregnates into the Sn-based alloy layers during the reaction, and Nb{sub 3}Sn layers are synthesized by the mutual diffusion between the Nb sheet and the Sn-based alloy sheet without formation of voids. Sn-Ti based alloy sheets are attractive due to their easiness of mass production. Structure and high-field performance of JR processed Nb{sub 3}Sn wires prepared from Sn-based alloy sheets with different compositions are compared in this article.

  14. Effects of Stoichiometry on Transformation Temperatures and Actuator-Type Performance of NiTiPd and NiTiPdX High-Temperature Shape Memory Alloys

    NASA Technical Reports Server (NTRS)

    Bigelow, Glen S.; Gaydosh, Darrell; Garg, Anita; Padula, Santo A., II; Noebe, Ronald D.

    2007-01-01

    High-temperature shape memory NiTiPd and NiTiPdX (X=Au, Pt, Hf) alloys were produced with titanium equivalent (Ti+Hf) compositions of 50.5, 50.0, 49.5, and 49.0 at.%. Thermo-mechanical testing in compression was used to evaluate the transformation temperatures, transformation strain, work output, and permanent deformation behavior of each alloy to study the effects of quaternary alloying and stoichiometry on high-temperature shape memory alloy behavior. Microstructural evaluation showed the presence of second phases for all alloy compositions. No load transformation temperatures in the stoichiometric alloys were relatively unchanged by Au and Pt substitutions, while the substitution of Hf for Ti causes a drop in transformation temperatures. The NiTiPd, NiTiPdAu and NiTiPdHf alloys exhibited transformation temperatures that were highest in the Ti-rich compositions, slightly lower at stoichiometry, and significantly reduced when the Ti equivalent composition was less than 50 at.%. For the NiTiPdPt alloy, transformation temperatures were highest for the Ti-rich compositions, lowest at stoichiometry, and slightly higher in the Ni-rich composition. When thermally cycled under constant stresses of up to 300 MPa, all of the alloys had transformation strains, and therefore work outputs, which increased with increasing stress. In each series of alloys, the transformation strain and thus work output was highest for stoichiometric or Ti-rich compositions while permanent strain associated with the constant-load thermal cycling was lowest for alloys with Ni-equivalent-rich compositions. Based on these results, basic rules for optimizing the composition of NiTiPd alloys for actuator performance will be discussed.

  15. Effects of Current Density and Frequency on Microstructure and Mechanical Properties of Ni Stencil Masks Fabricated by Pulse Electroforming

    NASA Astrophysics Data System (ADS)

    Park, Geun Chul; Choi, Jun Hyuk; Kim, Ji Cheol; Kim, Tae Woong; Song, Keun; Lim, Jun Hyung; Joo, Jinho

    2012-09-01

    We fabricated Ni stencil masks using a pulse electroforming and investigated the effects of current density and frequency on the microstructure and mechanical property. In the electroforming process, the current densities were 2.5 and 5 A/dm2 and the frequency varied from 0 (DC) to 1000 Hz at a duty cycle of 50%. Texture, microstructure, and mechanical properties varied with the current density and frequency. The preferred orientation of (220) at 2.5 A/dm2 changed to (200) as the current density increased to 5 A/dm2. Grain size decreased with decreasing current density or increasing frequency, probably due to a sufficient supply of Ni ions and the presence of inhibitor species. This decrease in grain size resulted in increase of hardness and wear resistance. However, with increase in current density and frequency (5 A/dm2 and 1000 Hz), the grain size became large, as a result of faradic current during the off-time.

  16. Corrosion Protection of Al Alloys for Aircraft by Coatings With Advanced Properties and Enhanced Performance

    DTIC Science & Technology

    2007-12-20

    Sim6es, D. E. Tallman, G. P. Bierwagen, "Electrochemical Behaviour of a Mg-Rich Primer in the Protection of Al Alloys ," Corrosion Science 48 (2006...December 20, 200 Final Report July 1, 2004-June 30, 2007 4. TITLE AND SUBTITLE Sa. CONTRACT NUMBER Corrosion Protection of Al Alloys for Aircraft by...Prof. Dennis E. Tallman: A) New Scanning Probe Studies of Novel Cr-free Active Coatings B) Examination of the Influence of Surface Preparation of Al

  17. Enhanced electrocatalytic performance of Pt monolayer on nanoporous PdCu alloy for oxygen reduction

    NASA Astrophysics Data System (ADS)

    Hou, Linxi; Qiu, Huajun

    2012-10-01

    By selectively dealloying Al from PdxCu20-xAl80 ternary alloys in 1.0 M NaOH solution, nanoporous PdCu (np-PdCu) alloys with different Pd:Cu ratios are obtained. By a mild electrochemical dealloying treatment, the np-PdCu alloys are facilely converted into np-PdCu near-surface alloys with a nearly pure-Pd surface and PdCu alloy core. The np-PdCu near-surface alloys are then used as substrates to fabricate core-shell catalysts with a Pt monolayer as shell and np-PdCu as core by a Cu-underpotential deposition-Pt displacement strategy. Electrochemical measurements demonstrate that the Pt monolayer on np-Pd1Cu1 (Pt/np-Pd1Cu1) exhibits the highest Pt surface-specific activity towards oxygen reduction, which is ˜5.8-fold that of state-of-the-art Pt/C catalyst. The Pt/np-Pd1Cu1 also shows much enhanced stability with ˜78% active surface retained after 10,000 cycles (0.6-1.2 V vs. RHE). Under the same condition, the active surface of Pt/C drops to ˜28%.

  18. Modification Performance of WC Nanoparticles in Aluminum and an Al-Si Casting Alloy

    NASA Astrophysics Data System (ADS)

    Borodianskiy, Konstantin; Zinigrad, Michael

    2016-04-01

    The influence of a modifier based on tungsten carbide (WC) nanoparticles is investigated first using 1 kg of bulk aluminum and then in a real industrial process using a commercial Al-Si casting alloy. The modifier is prepared by two different approaches, and its influence is investigated in pure aluminum and in commercial aluminum alloy A356. Microstructural studies show that the mean grain size in pure aluminum is reduced by 11.5 pct. Such a change usually causes an improvement in the mechanical properties of metals. Accordingly, the mechanical properties of the A356 alloy modified with WC nanoparticles are determined after T6 heat treatment and compared with unmodified specimens of the same alloy. The results obtained in the modified A356 alloy reveal unusual behavior of the mechanical properties, where the elongation of the alloys improved by 32 to 64 pct, while the tensile strength and yield strength remained unchanged. This behavior is attributable to a grain-size strengthening mechanism, where strengthening occurs due to the high concentration of grain boundaries, which act as obstacles to the motion of dislocations in the lattice.

  19. Performance of Diffusion Aluminide Coatings Applied on Alloy CF8C-Plus at 800oC

    SciTech Connect

    Kumar, Deepak; Dryepondt, Sebastien N; Zhang, Ying; Haynes, James A; Pint, Bruce A; Armstrong, Beth L; Shyam, Amit; Lara-Curzio, Edgar

    2012-01-01

    High performance cast stainless steel, CF8C-Plus, is a low cost alloy with prospective applications ranging from covers and casings of small and medium size gas turbines to turbocharger housing and manifolds in internal combustion engines. Diffusion aluminide coatings were applied on this alloy as a potential strategy for improved oxidation resistance, particularly in wet air and steam. In this paper the performance of the aluminide coatings evaluated by cyclic oxidation experiments in air containing 10 vol.% H2O at 800 C and conventional tension-compression low-cycle-fatigue tests in air at 800 C with a strain range of 0.5% is presented. The results show that specimens coated by a chemical vapor deposition process provide better oxidation resistance than those coated by an Al-slurry coating process. The application of a coating by pack cementation reduced the fatigue life by 15%.

  20. Performance of V-Cr-Ti alloys in a hydrogen environment

    SciTech Connect

    Natesan, K.; Soppet, W. K.

    2000-04-03

    A systematic study is underway at Argonne National Laboratory to evaluate the mechanical properties of several V-Cr-Ti alloys after exposure to environments containing hydrogen at various partial pressures. The goal is to correlate the chemistry of the exposure environment with hydrogen uptake by the samples and with the resulting influence on microstructures and tensile properties of the alloys. Other variables examined are specimen cooling rate and synergistic effects, if any, of oxygen and hydrogen on tensile behavior of the alloys. Experiments were conducted to evaluate the effect of pH{sub 2} in the range of 3 x 10{sup {minus}6} and 1 torr on tensile properties of two V-Cr-Ti alloys. Up to pH{sub 2} of 0.05 torr, negligible effect of H was observed on either maximum engineering stress or uniform and total elongation. However, uniform and total elongation decreased substantially when the alloys were exposed at 500 C to 1.0 torr of H{sub 2} pressure. Preliminary data from sequential exposures of the materials to low-pO{sub 2} and several low-pH{sub 2} environments did not reveal adverse effects on the maximum engineering stress or on uniform and total elongation when the alloy contained {approx} 2,000 wppm O and 16 wppm H. Furthermore, tests in H{sub 2}-exposed specimens, initially annealed at various temperatures, showed that grain-size variation by a factor of {approx} 2 had little or no effect on tensile properties. Also, specimen cooling rate had a small effect, if any, on the tensile properties of the alloy.

  1. Electrocatalytic performance of Pt-Dy alloys for direct borohydride fuel cells

    NASA Astrophysics Data System (ADS)

    Šljukić, Biljana; Milikić, Jadranka; Santos, Diogo M. F.; Sequeira, César A. C.; Macciò, Daniele; Saccone, Adriana

    2014-12-01

    The electrochemical oxidation of sodium borohydride (NaBH4) is systematically studied on platinum-dysprosium (Pt-Dy) alloys in alkaline media with respect to application in direct borohydride fuel cells (DBFCs). Using several different techniques, namely cyclic voltammetry, chronoamperometry and chronopotentiometry, reaction parameters are evaluated for NaBH4 electrooxidation in 2 M NaOH supporting electrolyte. The values obtained for the number of electrons exchanged are comparable for the two alloys and close to 2.5. Dependence of Pt-Dy alloys activity for NaBH4 oxidation on the electrolyte composition and temperature is also investigated. Test fuel cell is assembled using Pt-Dy alloy as anode, reaching peak power density of 298 mW cm-2 at current density of 595 mA cm-2 and cell potential of 0.5 V at 25 °C. Pt-Dy alloys exhibit comparable behavior with pure Pt electrode at room temperature, while at higher temperature they exhibit improved Coulombic efficiency, with the advantage of significantly lower price.

  2. Microstructure and degradation performance of biodegradable Mg-Si-Sr implant alloys.

    PubMed

    Gil-Santos, Andrea; Marco, Iñigo; Moelans, Nele; Hort, Norbert; Van der Biest, Omer

    2017-02-01

    In this work the microstructure and degradation behavior of several as-cast alloy compositions belonging to the Mg rich corner of the Mg-Si-Sr system are presented and related. The intermetallic phases are identified and analyzed describing the microstructure evolution during solidification. It is intended in this work to obtain insight in the behavior of the ternary alloys in in vitro tests and to analyze the degradation behavior of the alloys under physiologically relevant conditions. The as-cast specimens have been exposed to immersion tests, both mass loss (ML) and potentiodynamic polarization (PDP). The degradation rate (DR) have been assessed and correlated to microstructure features, impurity levels and alloy composition. The initial reactions resulted to be more severe while the degradation stabilizes with time. A higher DR is related with a high content of the Mg17Sr2 phase and with the presence of coarse particles of the intermetallics Mg2Si, MgSiSr and MgSi2Sr. Specimens with a higher DR typically have higher levels of impurities and alloy contents.

  3. High-Performance MnBi Alloy Prepared Using Profiled Heat Treatment

    SciTech Connect

    Nguyen, Van V.; Poudyal, Narayan; Liu, Xubo; Liu, J. Ping; Sun, Kewei; Kramer, Matthew J.; Cui, Jun

    2014-12-01

    The profiled heat treatment (PHT) method has been used to synthesize MnBi alloys with high-purity low-temperature phase (LTP). In the PHT method, the arc-melted MnBi alloy was remelted then slowly cooled by a pseudo-equilibrium solidification process to promote the formation of LTP phase. The PHT-treated MnBi alloys had an LTP phase up to 94 wt.% and a magnetization of 73 emu/g under a field of 9 T. Scanning electron microscopy showed that there exist some micrometer-sized Mn-rich inclusions in the LTP matrix of the PHT MnBi alloy. The PHT MnBi alloys were crushed into powders with an average size of ~3 μm by low-energy ball milling. These MnBi powders were aligned in an 18 kOe field and warm compacted into a bulk magnet at 300 °C for 30 min. The magnet had a density of 8.2 g/cm3 and magnetic properties of Ms = 6.7 kG, Mr = 5.3 kGs, i Hc = 5 kOe, and (BH)max = 6.1 MGOe

  4. Alloying ZnS in the hexagonal phase to create high-performing transparent conducting materials.

    PubMed

    Faghaninia, Alireza; Bhatt, Kunal Rajesh; Lo, Cynthia S

    2016-08-10

    Alloyed zinc sulfide (ZnS) has shown promise as a relatively inexpensive and earth-abundant transparent conducting material (TCM). Though Cu-doped ZnS has been identified as a high-performing p-type TCM, the corresponding n-doped ZnS has, to date, been challenging to synthesize in a controlled manner; this is because the dopant atoms compete with hole-inducing zinc vacancies near the conduction band minimum as the most thermodynamically stable intrinsic point defects. We thus aim to identify the most promising n-type ZnS-based TCM, with the optimal combination of physical stability, transparency, and electrical conductivity. Using a relatively new method for calculating the free energy of both the sphalerite (cubic) and wurtzite (hexagonal) phases of undoped and doped ZnS, we find that doped ZnS is more stable in the hexagonal structure. This, for the first time, fundamentally explains previous experimental observations of the coexistence of both phases in doped ZnS; hence, it profoundly impacts future work on sulfide TCMs. We also employ hybrid density functional theory calculations and a new carrier transport model, AMSET (ab initio model for mobility and Seebeck coefficient using the Boltzmann transport equation), to analyze the defect physics and electron mobility of the different cation- (B, Al, Ga, In) and anion-doped (F, Cl, Br, I) ZnS, in both the cubic and hexagonal phases, at various dopant compositions, temperatures, and carrier concentrations. Among all doped ZnS candidates, Al-doped ZnS (AZS) exhibits the highest dopant solubility, largest electronic band gap, and highest electrical conductivity of 3830, 1905, and 321 S cm(-1), corresponding to the possible carrier concentrations of n = 10(21), 10(20), and 10(19) cm(-3), respectively, at the optimal 6.25% dopant concentration of Al and the temperature of 300 K.

  5. Effect of Initial Microstructure on the Performance of 6XXX Al-alloy Laser Welds: A Computational Study

    NASA Astrophysics Data System (ADS)

    Samaras, Spiros N.

    2016-05-01

    Laser welding (LW) offers an attractive joining technique for Al-alloys. The performance of laser welds usually suffers from mechanical strength degradation in the heat-affected zone (HAZ). In the present study, the effect of the initial-aged microstructure on the post-welded state of 6XXX Al-alloys laser welds was examined via computational modeling techniques. A well-established and detailed precipitation model was used, coupled with a strength model. The influence of the main process variables for aging heat treatment (time and temperature) and LW (power and speed) on the mechanical integrity of weld joints and specifically in the yield strength profile in the HAZ was analyzed. Also, a simple method for the prediction of the width of HAZ is provided. It is concluded that more coarsened microstructures show better performance (compared with the aged state) due to lower degradation of mechanical strength and narrower width of HAZ on the post-welded state. This study provides a method for the selection of the appropriate process parameters for aging and LW of 6XXX Al-alloys.

  6. Robust Slippery Coating with Superior Corrosion Resistance and Anti-Icing Performance for AZ31B Mg Alloy Protection.

    PubMed

    Zhang, Jialei; Gu, Changdong; Tu, Jiangping

    2017-03-29

    Biomimetic slippery liquid-infused porous surfaces (SLIPSs) are developed as a potential alternative to superhydrophobic surfaces (SHSs) to resolve the issues of poor durability in corrosion protection and susceptibility to frosting. Herein, we fabricated a double-layered SLIPS coating on the AZ31 Mg alloy for corrosion protection and anti-icing application. The porous top layer was infused by lubricant, and the compact underlayer was utilized as a corrosion barrier. The water-repellent SLIPS coating exhibits a small sliding angle and durable corrosion resistance compared with the SHS coating. Moreover, the SLIPS coating delivers durable anti-icing performance for the Mg alloy substrate, which is obviously superior to the SHS coating. Multiple barriers in the SLIPS coating, including the infused water-repellent lubricant, the self-assembled monolayers coated porous top layer, and the compact layered double hydroxide-carbonate composite underlayer, are suggested as being responsible for the enhanced corrosion resistance and anti-icing performance. The robust double-layered SLIPS coating should be of great importance to expanding the potential applications of light metals and their alloys.

  7. Performance of AA5052 alloy anode in alkaline ethylene glycol electrolyte with dicarboxylic acids additives for aluminium-air batteries

    NASA Astrophysics Data System (ADS)

    Wang, DaPeng; Zhang, DaQuan; Lee, KangYong; Gao, LiXin

    2015-11-01

    Dicarboxylic acid compounds, i.e. succinic acid (SUA), adipic acid (ADA) and sebacic acid (SEA), are used as electrolyte additives in the alkaline ethylene glycol solution for AA5052 aluminium-air batteries. It shows that the addition of dicarboxylic acids lowers the hydrogen gas evolution rate of commercial AA5052 aluminium alloy anode. AA5052 aluminium alloy has wide potential window for electrochemical activity and better discharge performance in alkaline ethylene glycol solution containing dicarboxylic acid additives. ADA has the best inhibition effect for the self-corrosion of AA5052 anode among the three dicarboxylic acid additives. Fourier transform infrared spectroscopy (FT-IR) reveals that dicarboxylic acids and aluminium ions can form coordination complexes. Quantum chemical calculations shows that ADA has a smaller energy gap (ΔE, the energy difference between the lowest unoccupied orbital and the highest occupied orbital), indicating that ADA has the strongest interaction with aluminium ions.

  8. Corrosion Inhibition Performance of Triazole Derivatives on Copper-Nickel Alloy in 3.5 wt.% NaCl Solution

    NASA Astrophysics Data System (ADS)

    Jiang, B.; Jiang, S. L.; Liu, X.; Ma, A. L.; Zheng, Y. G.

    2015-12-01

    This study investigates the performance of three triazole derivatives with different molecular structures as corrosion inhibitors for the copper-nickel alloy CuNi 90/10 in 3.5 wt.% NaCl solution. Inhibition behavior was systematically determined through electrochemical measurements, scanning electron microscopy, energy-dispersive spectroscopy, and Fourier transform infrared spectroscopy. In addition, adsorption behavior and the inhibition mechanism were investigated via quantum chemical calculation and molecular dynamic simulation. Experimental results indicate that the three inhibitors with triazole rings and heteroatoms exhibited excellent corrosion inhibition capabilities on the copper-nickel alloy surface through physisorption and chemisorption. In particular, 3-amino-5-mercapto-1,2,4-triazole showed the best inhibition capability according to the concentration ranges considered in the experiments. The results of quantum chemical calculation agreed with the experimental findings.

  9. Improvement of Superelastic Performance of Ti-Nb Binary Alloys for Biomedical Applications

    NASA Astrophysics Data System (ADS)

    Elmay, W.; Patoor, E.; Gloriant, T.; Prima, F.; Laheurte, P.

    2014-07-01

    Recently, β-Ti-based alloys consisting of non-cytotoxic elements and possessing a low elastic modulus attracted considerable attention for biomedical applications. In addition to low elastic modulus, these alloys must also present a high strength level required to endure stresses. However, it is not easy to find a thermomechanical route in order to achieve low elastic modulus and high strength simultaneously. In this study, we show that severe cold-rolling deformation followed by a short aging treatment on Ti-Nb binary alloys, in order to produce ultrafine grains and/or omega phase, is an effective way to improve both strength and superelasticity. High stress (900 MPa), low modulus (35 GPa), and high recoverable strain (2.5%) are obtained using this route. The obtained results on mechanical properties are explained in relation with microstructure evolution during thermomechanical processing.

  10. Performance of coated columbium and tantalum alloys in plasma arc reentry simulation tests

    NASA Technical Reports Server (NTRS)

    Levine, S. R.; Merutka, J. P.

    1974-01-01

    The evaluation of coated refractory metals screened in stagnation model plasma arc tests is reported. Columbium alloys FS-85, C-129Y, and Cb-752 coated with Si-20Cr-20Fe (R512E) were tested at 1390 C. Three silicide coatings on Ta-10W were tested at 1470 C. Half-hour cycles and a 6500 N/sqm stagnation pressure were used. The best R512E coated columbium alloy was FS-85 with first local coating breakdowns occurring in 12 to 50 cycles. At coating defects, low metal recession rates (0.005 mm/min) were generally observed on coated columbium alloys while high rates (0.15 mm/min) were observed on coated Ta-10W. Coated columbium suffered large emittance losses (to below 0.7) due to surface refractory metal pentoxide formation.

  11. Millimeter distance effects of surface plasmon polaritons in electroformed Al-Al2O3-Ag diodes

    NASA Astrophysics Data System (ADS)

    Hickmott, T. W.

    2017-02-01

    Electroforming of metal-insulator-metal diodes is a soft dielectric breakdown that changes the high resistance of as-prepared diodes to a low resistance state. Electroforming of Al-Al2O3-metal diodes with anodic Al2O3 results in voltage-controlled negative resistance in the current-voltage (I-V) characteristics, electroluminescence (EL), and electron emission into vacuum (EM). EL is due to electrons injected at the Al-Al2O3 interface combining with radiative defects in Al2O3. Surface plasmon polaritons (SPPs) are electromagnetic waves that can be excited by photons or electrons. SPPs are confined to a metal-dielectric interface, cause large electric fields in the metal and dielectric, and have ranges of micrometers. The temperature dependence of I-V curves, EL, and EM of a group of electroformed Al-Al2O3-Ag diodes with Al2O3 thicknesses between 12 nm and 20 nm, group A, was measured between 200 K and 300 K. After a sequence of temperature measurements, the Al-Al2O3-Ag diodes, the Al-Al2O3 regions between diodes, and portions of the Ag on the glass region that provides contacts to the diodes are darkened. The range of darkening is >7 mm in a diode with 12 nm of Al2O3 and 2.0-3.5 mm in diodes with Al2O3 thicknesses between 14 nm and 20 nm. Darkening is attributed to the occurrence of SPPs generated by EL photons at the Ag-Al2O3 and Al-Al2O3 interfaces. The results are compared to a second group of Al-Al2O3-Ag diodes with identical Al2O3 thicknesses, group B, that were prepared in the same way as the diodes of group A except for a difference in the deposition of Al films for the two groups. Al-Al2O3-Ag diodes of group B exhibit enhanced EL, which is attributed to spontaneous emission of recombination centers in Al2O3 being enhanced by large electromagnetic fields that are due to SPPs that are generated by EL photons.

  12. Alloy development for irradiation performance. Quarterly progress report for period ending March 31, 1980

    SciTech Connect

    Ashdown, B.G.

    1980-06-01

    This report is organized along topical lines in parallel to a Program Plan of the same title so that activities and accomplishments may be followed readily relative to that Program Plan. Thus, the work of a given laboratory may appear throughout the report. Chapters 1, 2, 8, and 9 review activities on analysis and evaluation, test methods development, status of irradiation experiments, and corrosion testing and hydrogen permeation studies, respectively. These activities relate to each of the alloy development paths. Chapters 3, 4, 5, 6, and 7 present the ongoing work on each alloy development path. The Table of Contents is annotated for the convenience of the reader.

  13. Alloy development for irradiation performance. Quarterly progress report for period ending September 30, 1980

    SciTech Connect

    Not Available

    1980-12-01

    This report is organized along topical lines in parallel to a Program Plan of the same title so that activities and accomplishments may be followed readily relative to that Program Plan. Thus, the work of a given laboratory may appear throughout the report. Chapters 1, 2, 8, and 9 review activities on analysis and evaluation, test methods development, status of irradiation experiments, and corrosion testing and hydrogen permeation studies, respectively. These activities relate to each of the alloy development paths. Chapters 3, 4, 5, 6, and 7 present the ongoing work on each alloy development path. The Table of Contents is annotated for the convenience of the reader.

  14. Alloy development for irradiation performance. Quarterly progress report for period ending June 30, 1980

    SciTech Connect

    Ashdown, B.G.

    1980-10-01

    This report is organized along topical lines in parallel to a Program Plan of the same title so that activities and accomplishments may be followed readily relative to that Program Plan. Thus, the work of a given laboratory may appear throughout the report. Chapters 1, 2, 8, and 9 review activities on analysis and evaluation, test methods development, status of irradiation experiments, and corrosion testing and hydrogen permeation studies, respectively. These activities relate to each of the alloy development paths. Chapters 3, 4, 5, 6, and 7 present the ongoing work on each alloy development path. The Table of Contents is annotated for the convenience of the reader.

  15. Development of High-Temperature Ferritic Alloys and Performance Prediction Methods for Advanced Fission Energy Systems

    SciTech Connect

    G. RObert Odette; Takuya Yamamoto

    2009-08-14

    Reports the results of a comprehensive development and analysis of a database on irradiation hardening and embrittlement of tempered martensitic steels (TMS). Alloy specific quantitative semi-empirical models were derived for the dpa dose, irradiation temperature (ti) and test (Tt) temperature of yield stress hardening (or softening) .

  16. Ab initio-predicted micro-mechanical performance of refractory high-entropy alloys

    PubMed Central

    Li, Xiaoqing; Tian, Fuyang; Schönecker, Stephan; Zhao, Jijun; Vitos, Levente

    2015-01-01

    Recently developed high-entropy alloys (HEAs) consisting of multiple principal elements represent a new field of metallurgy and have demonstrated appealing properties for a wide range of applications. Using ab initio alloy theory, we reveal the alloying effect on the elastic properties and the ideal tensile strength (ITS) in the [001] direction of four body-centered cubic (bcc) refractory HEAs based on Zr, V, Ti, Nb, and Hf. We find that these HEAs show high elastic anisotropy and large positive Cauchy pressure, suggesting good extrinsic ductility. Starting from ZrNbHf, it is found that the ITS decreases with equimolar Ti addition. On the other hand, if both Ti and V are added to ZrNbHf, the ITS is enhanced by about 42%. An even more captivating effect is the ITS increase by about 170%, if Ti and V are substituted for Hf. The alloying effect on the ITS is explained by the d-band filling. An intrinsic brittle-to-ductile transition is found in terms of the failure mode under uniaxial tension. These investigations suggest that intrinsically ductile HEAs with high ideal strength can be achieved by controlling the proportion of group four elements to group five elements. PMID:26199145

  17. Ab initio-predicted micro-mechanical performance of refractory high-entropy alloys.

    PubMed

    Li, Xiaoqing; Tian, Fuyang; Schönecker, Stephan; Zhao, Jijun; Vitos, Levente

    2015-07-22

    Recently developed high-entropy alloys (HEAs) consisting of multiple principal elements represent a new field of metallurgy and have demonstrated appealing properties for a wide range of applications. Using ab initio alloy theory, we reveal the alloying effect on the elastic properties and the ideal tensile strength (ITS) in the [001] direction of four body-centered cubic (bcc) refractory HEAs based on Zr, V, Ti, Nb, and Hf. We find that these HEAs show high elastic anisotropy and large positive Cauchy pressure, suggesting good extrinsic ductility. Starting from ZrNbHf, it is found that the ITS decreases with equimolar Ti addition. On the other hand, if both Ti and V are added to ZrNbHf, the ITS is enhanced by about 42%. An even more captivating effect is the ITS increase by about 170%, if Ti and V are substituted for Hf. The alloying effect on the ITS is explained by the d-band filling. An intrinsic brittle-to-ductile transition is found in terms of the failure mode under uniaxial tension. These investigations suggest that intrinsically ductile HEAs with high ideal strength can be achieved by controlling the proportion of group four elements to group five elements.

  18. Mass Spectrometric Determination of Uranium and Thorium in High Radiopurity Polymers Using Ultra Low Background Electroformed Copper Crucibles for Dry Ashing.

    PubMed

    Arnquist, Isaac J; Hoppe, Eric J; Bliss, Mary; Grate, Jay W

    2017-03-07

    A rapid new method for determining the U and Th mass concentrations in high radiopurity plastics is described, consisting of (1) dry ashing the plastic sample and tracers in low mass crucibles made of ultra low background electroformed copper (ULB EF-Cu) foil cut and folded into boats, (2) dissolving both the ash and the boat in acid, (3) performing a column separation to remove copper, and (4) determining the elements of interest by isotope dilution mass spectrometry. This method was demonstrated on both unfluorinated and fluorinated plastics, demonstrating high tracer recoveries and detection limits to pg/g (i.e., parts per trillion) levels or below, corresponding to μBq/kg of material. Samples of biomedical polyester (Max-Prene 955) and a fluoropolymer (polyvinylidene fluoride, PVDF) were analyzed in powder raw material forms as well as solids in the form of pellets or injection molded parts. The polyester powder contained 6 pg/g and 2 pg/g for (232)Th and (238)U, respectively. These levels correspond to 25 and 25 μBq/kg radioactivity, respectively. Determinations on samples of PVDF powder were typically below 1 pg/g for (232)Th and 2 pg/g for (238)U, corresponding to 4 and 25 μBq/kg radioactivity, respectively. The use of low mass ULB EF-Cu boats for dry ashing successfully overcame the problem of crucible-generated contaminants in the analysis; absolute detection limits, calculated as 3 × standard deviation of the process blanks, were typically 20-100 fg within a sample set. Complete dissolution of the ash and low mass boat provided high tracer recoveries and provides a convincing method to recover both the tracer and sample isotopes when full equilibration of tracer isotopes with sample isotopes is not possible prior to beginning chemical sample processing on solids.

  19. Fabrication and Characterization of Novel Fe-Ni Alloy Coated Carbon Fibers for High-Performance Shielding Materials

    NASA Astrophysics Data System (ADS)

    He, Fang; Li, Junjiao; Chen, Liang; Chen, Lixia; Huang, Yuan

    2015-03-01

    Novel Fe-Ni alloy coated carbon fibers (Fe-Ni-CFs) were prepared via two-step electrodeposition with an initial synthesis of Fe coatings on the activated carbon fibers and followed by the co-deposition of Fe and Ni. The effect of annealing treatment on structure and properties of Fe-Ni-CFs was studied through SEM, TEM, XRD and VSM. The results indicated that the Fe-Ni alloy coatings with the thickness of only 0.25 um are highly wrapped on the surface of carbon fibers. The un-annealed coatings showed high saturation magnetization values with 52 dB from 300-1200 MHz, which mainly due to Fe content (18.4 wt.%) of the coatings meets the requirements of high magnetic perm-alloy. The surface quality, crystallinity and conductivity of the Fe-Ni-CFs were obviously improved despite of the reduction of the saturation magnetization resulted from the bigger grains after annealing. Based on the above aspects, annealing at 400∘C was preferred for the Fe-Ni-CFs to obtain good comprehensive performance. Importantly, the Fe-Ni-CFs filled ABS resin composites showed better Electromagnetic Interference shielding effectiveness than the CFs reinforced ABS composites.

  20. PERFORMANCE IMPROVEMENT OF CREEP-RESISTANT FERRITIC STEEL WELDMENTS THROUGH THERMO-MECHANICAL TREATMENT AND ALLOY DESIGN

    SciTech Connect

    Yamamoto, Yukinori; Babu, Prof. Sudarsanam Suresh; Shassere, Benjamin; Yu, Xinghua

    2016-01-01

    Two different approaches have been proposed for improvement of cross-weld creep properties of the high temperature ferrous structural materials for fossil-fired energy applications. The traditional creep strength-enhanced ferritic (CSEF) steel weldments suffer from Type IV failures which occur at the fine-grained heat affected zone (FGHAZ). In order to minimize the premature failure at FGHAZ in the existing CSEF steels, such as modified 9Cr-1Mo ferritic-martensitic steels (Grade 91), a thermo-mechanical treatment consisting of aus-forging/rolling and subsequent aus-aging is proposed which promotes the formation of stable MX carbonitrides prior to martensitic transformation. Such MX remains undissolved during welding process, even in FGHAZ, which successfully improves the cross-weld creep properties. Another approach is to develop a new fully ferrtic, creep-resistant FeCrAl alloy which is essentially free from Type IV failure issues. Fe-30Cr-3Al base alloys with minor alloying additions were developed which achieved a combination of good oxidation/corrosion resistance and improved tensile and creep performance comparable or superior to Grade 92 steel.

  1. The effects of anodic interlayer on the morphology and mechanical performances of electroless Ni-P coating on Al alloy

    NASA Astrophysics Data System (ADS)

    Wang, Jinwei; Wu, Qiang

    2017-06-01

    We fabricate anodic film on Al alloy and deposit Ni-P coatings on the porous surface by electroless plating (EP) technique in comparison with those deposited directly on Al alloy. When Ni-P particles are directly deposited on the surface of Al alloy, a thicker film made by particles with bigger grain sizes is observed by SEM images, and the atom diffusions between their contacting interfaces may lead to the formation of loosely packed interlayer with thickness of around 4 μ as determined by EDS results. The porous anodic surface refines the size of Ni-P particles to form more compact Ni-P coating with smaller grain size and narrower size distributions; it also promotes particles embedding in the pores to form `interlock' transient layer with depth of around 1 μ. Thus, the rougher surface and the interlocking function provided by the porous anodic surface enhance the compactness and stability of the composite coating, which in turn result in the great improvements in its microhardness and adhesion performances.

  2. Shape-tunable Pt-Ir alloy nanocatalysts with high performance in oxygen electrode reactions.

    PubMed

    Zhang, Tao; Li, Shuai-Chen; Zhu, Wei; Zhang, Zhi-Ping; Gu, Jun; Zhang, Ya-Wen

    2017-01-19

    For the first time, shape-tunable Pt-Ir alloy nanocatalysts including both single-crystalline (nano-octahedra (NOs), nano-truncated octahedra (NTOs), nanocubes (NCs)) and polycrystalline (nanocluster flowers (NCFs), nanowires (NWs), nano-short-chains (NSCs), and nano-octahedral stars (NOSs)) ones were synthesized with a facile one-pot solvothermal method, via precise control of the facet-selective agents (Br(-) and I(-)). The surface effects of Pt-Ir alloy nanocatalysts for oxygen electrode reaction in acidic solution were intensively investigated. Pt-Ir alloy nanocatalysts showed enhanced catalytic activities for the oxygen evolution reaction (OER), which were 1.6 to 2.0 times those of the commercial Ir/C catalyst and the Pt/C-Ir/C mixture at an overpotential of 0.25 V. The catalytic activity for the OER exhibited a positive correlation with the proportion of surface IrOx species, but was restricted by the surface alloying effect. Besides the change of the intermediate adsorption state, the dissociation of water was also confirmed to be effective as the rate-determining step of the Pt-Ir alloy nanocatalysts. The catalytic activity for the oxygen reduction reaction (ORR) decreased with the increase of surface IrOx species. Pt-Ir nano-short-chains (NSCs) exhibited 1.3 times the catalytic activity as that of the commercial Pt/C catalyst at 0.80 V and 0.85 V, owing to the higher proportion of the (110) facets with irregular step sites exposed after the annealing treatment at 350 °C. The unique structure could prevent the mass transfer process from being obstructed by adsorbed bisulfate anions and oxidized species on the surfaces. Pt-Ir NSCs exhibited a catalytic efficiency of 46.7% and were considered to be a promising URFC catalyst.

  3. Performance of Ultra Hard Carbon Wear Coatings on Microgears Fabricated by Liga

    SciTech Connect

    Ager III, J.W.; Brown, I.G.; Christenson, T.R.; Dugger, M.T.; Follstaedt, D.M.; Knapp, J.A.; Monteiro, O.R.

    1998-12-18

    Stiction and friction are of concern for the reliable, long-term application of Ni-alloy micromachines. We have found that the application of a 30-70 nm hard carbon coating produces a significant reduction in the friction coefficient and wear rate of electroformed Ni substrates in reciprocating sliding contact under simulated MEMS operating conditions. To evaluate the performance of coated components, a series of 70-pm-thick microgears ranging in diameter from 0.2 to 2.2 mm were fabricated from electroformed Ni via standard LIGA processes and fixtured on posts in preparation for the coating procedure. A pulsed vacuum- arc deposition process was used to deposit a carbon coating on the gears with the plasma incident at a shallow angle to the gears' top surface. A sample bias of -2 keV was used in order to produce a coating with relatively low stress and good adhesion while maintaining high hardness. This coating process is known to be somewhat comformal to the component surfaces. The coating uniformity, particularly in the high-aspect-ratio areas between the gear teeth, was evaluated with micro-Raman spectroscopy. It is shown that the coating can be applied uniformly on the top gear surface. Between the gear teeth the coating was the same thickness as on top of the gear down to a point 50 ~m below the top surface. Below that point (i.e. between 50 and 70 Lm), the coating thickness is somewhat thinner, but is still present. These results demonstrate that it is possible to a deposit hard carbon coating on microgears to reduce friction and wear in micromachines.

  4. The results of the space technological experiments performed with the suprconducting and magnetic alloys

    NASA Astrophysics Data System (ADS)

    Michailov, B. P.; Torchinova, R. S.; Bychkova, M. I.

    On board the orbital complex "Salyut-6-Soyuz" during long-term near 0-gravity space flight the technological experiments on synthesis of the superconducting MoGa 5, MO 3Ga and Nb 3Sn intermetallic compounds by means of liquid-phase diffusion and on bulk crystallization of the hypoeutectic superconducting Pb-Sn alloy and magnetically ordered Gd 3Co and (Gd 0.2Tb 0.8) 3Co compounds have been performed. During the process of the liquid-phase diffusion considerable changes of the formation of the reaction layers (mechanisms, phase composition, thickness, etc.) in the superconducting Mo-Ga and Nb-Sn systems were observed. MoGa 5, Nb 6Sn 5 and NbSn 2 phases were found in the ground-based samples while in the flight samples the formation of MoGa 5, Mo 3Ga, Nb 3Sn and Nb 6Sn 5 phases was observed. As a result of the changes of the phase composition of the diffusion layers in the flight samples two superconducting transitions at 18.3 and 5.7 K were established (only one transition at 6.9K was measured for the ground-based sample) (Savitsky et al., Izv. Akad. Nauk SSSR, Metals5, 224-232, 1982; Zemskov et al., Izv. Akad. Nauk SSSR, Physics49, 673-680, 1985). Considerable increasing of the critical current measured for the Pb-Sn flight sample has been observed (Savitsky et al., Dokl. Akad. Nauk SSSR257, 102-104, 1981; Zemskov et al., 1985). Better homogeneity and crystal structure perfection of the flight Gd 3Co and (Gd 0.2Tb 0.8) 3Co samples have been established by means of the micro-zonde and low-temperature X-ray technique (Savitsky et al., Acta Astronautica11, 691-696, 1984; Zemskov et al., 1985). Different behaviour of the ground-based and flight samples in the process of magnetization and the displacements of the temperatures of the magnetic phase transitions have been observed.

  5. Mach 6 electroformed nickel nozzle refurbishment: FNAS investigation of ultra-smooth surfaces

    NASA Technical Reports Server (NTRS)

    Rood, Robert; Griffith, Charles; Engelhaupt, Darell; Cernosek, John

    1992-01-01

    The task objective has been to apply a coating of nickel-phosphorous alloy to a laminar flow wind tunnel nozzle by catalytic deposition and then polish and inspect the inside surface using optical device processes. The surface of the nozzle was coated with a nickel-phosphorous alloy of sufficient hardness and corrosion resistance to improve the durability. Due to plating defects that were clearly process related and not inherent, the final polished part was less than the desired quality. Surface finishing processes and lapping media were identified which produced a submicron surface finish on the interior plated surface. Defects apparently manifested by the first plating attempt were repaired using a small brush plating process demonstrating that individual small defects can be repaired. Measurement and analysis by profilometry demonstrated that quantitative control of the surface can be achieved.

  6. Performance of Integrated Fiber Optic, Piezoelectric, and Shape Memory Alloy Actuators/Sensors in Thermoset Composites

    NASA Technical Reports Server (NTRS)

    Trottier, C. Michael

    1996-01-01

    Recently, scientists and engineers have investigated the advantages of smart materials and structures by including actuators in material systems for controlling and altering the response of structural environments. Applications of these materials systems include vibration suppression/isolation, precision positioning, damage detection and tunable devices. Some of the embedded materials being investigated for accomplishing these tasks include piezoelectric ceramics, shape memory alloys, and fiber optics. These materials have some benefits and some shortcomings; each is being studied for use in active material design in the SPICES (Synthesis and Processing of Intelligent Cost Effective Structures) Consortium. The focus of this paper concerns the manufacturing aspects of smart structures by incorporating piezoelectric ceramics, shape memory alloys and fiber optics in a reinforced thermoset matrix via resin transfer molding (RTM).

  7. Performance of Integrated Fiber Optic, Piezoelectric, and Shape Memory Alloy Actuators/Sensors in Thermoset Composites

    NASA Technical Reports Server (NTRS)

    Trottier, C. Michael

    1996-01-01

    Recently, scientists and engineers have investigated the advantages of smart materials and structures by including actuators in material systems for controlling and altering the response of structural environments. Applications of these materials systems include vibration suppression/isolation, precision positioning, damage detection and tunable devices. Some of the embedded materials being investigated for accomplishing these tasks include piezoelectric ceramics, shape memory alloys, and fiber optics. These materials have some benefits and some shortcomings; each is being studied for use in active material design in the SPICES (Synthesis and Processing of Intelligent Cost Effective Structures) Consortium. The focus of this paper concerns the manufacturing aspects of smart structures by incorporating piezoelectric ceramics, shape memory alloys and fiber optics in a reinforced thermoset matrix via resin transfer molding (RTM).

  8. Time exposure performance of Mo-Au Gibbsian segregating alloys for extreme ultraviolet collector optics.

    PubMed

    Qiu, Huatan; Srivastava, Shailendra N; Thompson, Keith C; Neumann, Martin J; Ruzic, David N

    2008-05-01

    Successful implementation of extreme ultraviolet (EUV) lithography depends on research and progress toward minimizing collector optics degradation from intense plasma erosion and debris deposition. Thus studying the surface degradation process and implementing innovative methods, which could enhance the surface chemistry causing the mirrors to suffer less damage, is crucial for this technology development. A Mo-Au Gibbsian segregation (GS) alloy is deposited on Si using a dc dual-magnetron cosputtering system and the damage is investigated as a result of time dependent exposure in an EUV source. A thin Au segregating layer is maintained through segregation during exposure, even though overall erosion in the Mo-Au sample is taking place in the bulk. The reflective material, Mo, underneath the segregating layer is protected by this sacrificial layer, which is lost due to preferential sputtering. In addition to theoretical work, experimental results are presented on the effectiveness of the GS alloys to be used as potential EUV collector optics material.

  9. Zirconium alloy performance in light water reactors: A review of UK and Scandinavian experience

    SciTech Connect

    Pickman, D.O.

    1994-12-31

    Various aspects of zirconium alloy development for light water reactors in the UK and Scandinavia are reviewed, including the contribution made by some unique nuclear testing facilities. Among the problems encountered were the irradiation enhancement of corrosion and hydrogen pickup, crud deposition, iodine-induced stress-corrosion cracking on power ramping, and severe cladding deformation in loss-of-coolant accident conditions. The causes and behavior of defects, including hydride defects and fretting corrosion, are discussed.

  10. Removing hydrochloric acid exhaust products from high performance solid rocket propellant using aluminum-lithium alloy.

    PubMed

    Terry, Brandon C; Sippel, Travis R; Pfeil, Mark A; Gunduz, I Emre; Son, Steven F

    2016-11-05

    Hydrochloric acid (HCl) pollution from perchlorate based propellants is well known for both launch site contamination, as well as the possible ozone layer depletion effects. Past efforts in developing environmentally cleaner solid propellants by scavenging the chlorine ion have focused on replacing a portion of the chorine-containing oxidant (i.e., ammonium perchlorate) with an alkali metal nitrate. The alkali metal (e.g., Li or Na) in the nitrate reacts with the chlorine ion to form an alkali metal chloride (i.e., a salt instead of HCl). While this technique can potentially reduce HCl formation, it also results in reduced ideal specific impulse (ISP). Here, we show using thermochemical calculations that using aluminum-lithium (Al-Li) alloy can reduce HCl formation by more than 95% (with lithium contents ≥15 mass%) and increase the ideal ISP by ∼7s compared to neat aluminum (using 80/20 mass% Al-Li alloy). Two solid propellants were formulated using 80/20 Al-Li alloy or neat aluminum as fuel additives. The halide scavenging effect of Al-Li propellants was verified using wet bomb combustion experiments (75.5±4.8% reduction in pH, ∝ [HCl], when compared to neat aluminum). Additionally, no measurable HCl evolution was detected using differential scanning calorimetry coupled with thermogravimetric analysis, mass spectrometry, and Fourier transform infrared absorption. Copyright © 2016 Elsevier B.V. All rights reserved.

  11. Preparation and Oxidation Performance of Y and Ce-Modified Cr Coating on open-cell Ni-Cr-Fe Alloy Foam by the Pack Cementation

    NASA Astrophysics Data System (ADS)

    Pang, Q.; Hu, Z. L.; Wu, G. H.

    2016-12-01

    Metallic foams with a high fraction of porosity, low density and high-energy absorption capacity are a rapidly emerging class of novel ultralight weight materials for various engineering applications. In this study, Y-Cr and Ce-Cr-coated Ni-Cr-Fe alloy foams were prepared via the pack cementation method, and the effects of Y and Ce addition on the coating microstructure and oxidation performance were analyzed in order to improve the oxidation resistance of open-cell nickel-based alloy foams. The results show that the Ce-Cr coating is relatively more uniform and has a denser distribution on the surface of the nickel-based alloy foam. The surface grains of the Ce-Cr-coated alloy foam are finer compared to those of the Y-Cr-coated alloy foam. An obvious Ce peak appears on the interface between the coating and the alloy foam strut, which gives rise to a "site-blocking" effect for the short-circuit transport of the cation in the substrate. X-ray diffraction analysis shows that the Y-Cr-coated alloy foam mainly consists of Cr, (Fe, Ni) and (Ni, Cr) phases in the surface layer. The Ce-Cr-coated alloy foam is mainly composed of Cr and (Ni, Cr) phases. Furthermore, the addition of Y and Ce clearly lead to an improvement in the oxidation resistance of the coated alloy foams in the temperature range of 900-1000 °C. The addition of Ce is especially effective in enhancing the diffusion of chromium to the oxidation front, thus, accelerating the formation of a Cr2O3 layer.

  12. Performance evaluation of shape memory alloy/rubber-based isolation systems for seismic response mitigation of bridges

    NASA Astrophysics Data System (ADS)

    Ozbulut, Osman E.; Hurlebaus, Stefan

    2010-04-01

    Base isolation is an effective method of reducing seismic response of bridges during an earthquake. Rubber isolators are one of the most common types of base isolation systems. As an alternative to conventional rubber isolators such as high damping rubber bearing and lead rubber bearing, smart rubber bearing systems with shape memory alloys (SMAs) have been proposed in recent years. As a class of smart materials, shape memory alloys shows excellent re-centering and considerable damping capabilities which can be exploited to obtain an efficient seismic isolation system. This paper explores effectiveness of shape memory alloy/rubber-based isolation systems for protecting bridges against seismic loads by performing a sensitivity analysis. The isolation system considered in this study consists of a laminated rubber bearing which provides lateral flexibility while supplying high vertical load-carrying capacity and an auxiliary device made of multiple loops SMA wires. The SMA device offers additional energy dissipating and re-centering capability. A threespan continuous bridge is modeled with SMA/rubber-based isolation system. Numerical simulations of the bridge are conducted for various historical ground motions that are spectrally matched to a target design spectrum. The normalized yield strength, yield displacement and pre-stress level of the SMA device and ambient temperature are selected as parameters of the sensitivity study. The variation of seismic response of the bridge with considered parameters is assessed. The optimum values of the normalized yield strength and the yield displacement of the SMA device is found to be in the range of 0.20-0.25 and 40-50 mm, respectively. Also, the SMA/rubber-based isolation system is observed to be more effective when the SMA device is pre-stressed. In addition, it is found that ambient temperature considerably affects the performance of the bridge isolated by SMA/rubber-based isolators.

  13. Composition, Compatibility, and the Functional Performances of Ternary NiTiX High-Temperature Shape Memory Alloys

    NASA Astrophysics Data System (ADS)

    Bucsek, Ashley N.; Hudish, Grant A.; Bigelow, Glen S.; Noebe, Ronald D.; Stebner, Aaron P.

    2016-03-01

    A general procedure to optimize shape memory alloys (SMAs) for specific engineering performance metrics is outlined and demonstrated through a study of ternary, NiTiX high-temperature SMAs, where X = Pd, Hf, Zr. Transformation strains are calculated using the crystallographic theory of martensite and compared to the cofactor conditions, both requiring only lattice parameters as inputs. Measurements of transformation temperatures and hysteresis provide additional comparisons between microstructural-based and transformation properties. The relationships between microstructural-based properties and engineering performance metrics are then thoroughly explored. Use of this procedure demonstrates that SMAs can be tuned for specific applications using relatively simple, fast, and inexpensive measurements and theoretical calculations. The results also indicate an overall trade-off between compatibility and strains, suggesting that alloys may be optimized for either minimal hysteresis or large transformation strains and work output. However, further analysis of the effects of aging shows that better combinations of uncompromised properties are possible through solid solution strengthening.

  14. Irradiation Performance of U-Mo Alloy Based ‘Monolithic’ Plate-Type Fuel – Design Selection

    SciTech Connect

    A. B. Robinson; G. S. Chang; D. D. Keiser, Jr.; D. M. Wachs; D. L. Porter

    2009-08-01

    A down-selection process has been applied to the U-Mo fuel alloy based monolithic plate fuel design, supported by irradiation testing of small fuel plates containing various design parameters. The irradiation testing provided data on fuel performance issues such as swelling, fuel-cladding interaction (interdiffusion), blister formation at elevated temperatures, and fuel/cladding bond quality and effectiveness. U-10Mo (wt%) was selected as the fuel alloy of choice, accepting a somewhat lower uranium density for the benefits of phase stability. U-7Mo could be used, with a barrier, where the trade-off for uranium density is critical to nuclear performance. A zirconium foil barrier between fuel and cladding was chosen to provide a predictable, well-bonded, fuel-cladding interface, allowing little or no fuel-cladding interaction. The fuel plate testing conducted to inform this selection was based on the use of U-10Mo foils fabricated by hot co-rolling with a Zr foil. The foils were subsequently bonded to Al-6061 cladding by hot isostatic pressing or friction stir bonding.

  15. Two-Scale Modelling of Effects of Microstructure and Thermomechanical Properties on Dynamic Performance of an Aluminium Alloy

    DTIC Science & Technology

    2010-09-01

    monolithic metallic plate fabricated from a precipitate-strengthened aluminium alloy . The alloy of study is Al 2139, consisting primarily of elemental Al...polycrystalline Al-Cu-Mg alloy . A limited number of experiments have been conducted to assess ductility, fracture strength and high -rate behaviour of...effects of crystallographic texture on the high -rate shear response of a Ti-6Al-4V alloy . Schoenfeld and Kad (2002) found that lattice orientations affect

  16. Characterization of quasi-nano-sized TiCx-Ni-Fe thin composite sheet prepared by using self-propagating high-temperature synthesis reaction and electroforming

    NASA Astrophysics Data System (ADS)

    Choi, Yong

    2014-05-01

    Thin TiCx-Ni-Fe composites sheet was prepared by self-propagating high-temperature synthesis (SHS) and electroforming. The quasi-nano-sized titanium carbide particles were prepared by self-propagating high temperature synthesis (SHS) followed by mechanical milling and ultrasonic floating agitation for classifying particles. The composite sheet was fabricated by co-deposition of the classified titanium carbide particles in a modified Watts nickel bath containing iron chloride during nickel-iron electro-forming. Neutron diffraction showed that the non-stoichiometric number of titanium carbides formed by the SHS reaction were in the range of 0.68 to 0.97, which depended on the initial carbon sources. X-ray diffraction and electron probe micro-analysis revealed that co-deposition of the carbides in Ni-Fe bath during the electroforming process produced a thin TiCx-Ni-Fe composite sheet, in which quasi-nano-sized titanium carbides were embedded about 7 at.%. The average surface resistance of the thin composite sheet was 1.053 ohm/sq. The corrosion potential and rate of the composites in a 50% NaOH solution were -920.6 mVSHE and 8.4×10-6 Acm-2, respectively.

  17. Spectra of surface plasmon polariton enhanced electroluminescence from electroformed Al-Al{sub 2}O{sub 3}-Ag diodes

    SciTech Connect

    Hickmott, T. W.

    2015-03-07

    Narrow band-pass filters have been used to measure the spectral distribution of electroluminescent photons with energies between 1.8 eV and 3.0 eV from electroformed Al-Al{sub 2}O{sub 3}-Ag diodes with anodic Al{sub 2}O{sub 3} thicknesses between 12 nm and 18 nm. Electroforming of metal-insulator-metal (MIM) diodes is a non-destructive dielectric breakdown that results in a conducting channel in the insulator and changes the initial high resistance of the MIM diode to a low resistance state. It is a critical step in the development of resistive-switching memories that utilize MIM diodes as the active element. Electroforming of Al-Al{sub 2}O{sub 3}-Ag diodes in vacuum results in voltage-controlled negative resistance (VCNR) in the current-voltage (I-V) characteristics. Electroluminescence (EL) and electron emission into vacuum (EM) develop simultaneously with the current increase that results in VCNR in the I-V characteristics. EL is due to recombination of electrons injected at the Al-Al{sub 2}O{sub 3} interface with radiative defect centers in Al{sub 2}O{sub 3}. Measurements of EL photons between 1.8 eV and 3.0 eV using a wide band-pass filter showed that EL intensity is exponentially dependent on Al{sub 2}O{sub 3} thickness for Al-Al{sub 2}O{sub 3}-Ag diodes between 12 nm and 20 nm thick. Enhanced El intensity in the thinnest diodes is attributed to an increase in the spontaneous emission rate of recombination centers due to high electromagnetic fields generated in Al{sub 2}O{sub 3} when EL photons interact with electrons in Ag or Al to form surface plasmon polaritons at the Al{sub 2}O{sub 3}-Ag or Al{sub 2}O{sub 3}-Al interface. El intensity is a maximum at 2.0–2.2 eV for Al-Al{sub 2}O{sub 3}-Ag diodes with Al{sub 2}O{sub 3} thicknesses between 12 nm and 18 nm. EL in diodes with 12 nm or 14 nm of Al{sub 2}O{sub 3} is enhanced by factors of 8–10 over EL from a diode with 18 nm of Al{sub 2}O{sub 3}. The extent of EL enhancement in

  18. Optical microcavities and enhanced electroluminescence from electroformed Al-Al{sub 2}O{sub 3}-Ag diodes

    SciTech Connect

    Hickmott, T. W.

    2013-12-21

    Electroluminescence (EL) and electron emission into vacuum (EM) occur when a non-destructive dielectric breakdown of Al-Al{sub 2}O{sub 3}-Ag diodes, electroforming, results in the development of a filamentary region in which current-voltage (I-V) characteristics exhibit voltage-controlled negative resistance. The temperature dependence of I-V curves, EM, and, particularly, EL of Al-Al{sub 2}O{sub 3}-Ag diodes with anodic Al{sub 2}O{sub 3} thicknesses between 12 nm and 30 nm, has been studied. Two filters, a long-pass (LP) filter with transmission of photons with energies less than 3.0 eV and a short-pass (SP) filter with photon transmission between 3.0 and 4.0 eV, have been used to characterize EL. The voltage threshold for EL with the LP filter, V{sub LP}, is ∼1.5 V. V{sub LP} is nearly independent of Al{sub 2}O{sub 3} thickness and of temperature and is 0.3–0.6 V less than the threshold voltage for EL for the SP filter, V{sub SP}. EL intensity is primarily between 1.8 and 3.0 eV when the bias voltage, V{sub S} ≲ 7 V. EL in the thinnest diodes is enhanced compared to EL in thicker diodes. For increasing V{sub S}, for diodes with the smallest Al{sub 2}O{sub 3} thicknesses, there is a maximum EL intensity, L{sub MX}, at a voltage, V{sub LMX}, followed by a decrease to a plateau. L{sub MX} and EL intensity at 4.0 V in the plateau region depend exponentially on Al{sub 2}O{sub 3} thickness. The ratio of L{sub MX} at 295 K for a diode with 12 nm of Al{sub 2}O{sub 3} to L{sub MX} for a diode with 25 nm of Al{sub 2}O{sub 3} is ∼140. The ratio of EL intensity with the LP filter to EL intensity with the SP filter, LP/SP, varies between ∼3 and ∼35; it depends on Al{sub 2}O{sub 3} thickness and V{sub S}. Enhanced EL is attributed to the increase of the spontaneous emission rate of a dipole in a non-resonant optical microcavity. EL photons interact with the Ag and Al films to create surface plasmon polaritons (SPPs) at the metal-Al{sub 2}O

  19. Microstructure and Mechanical Performance of Cu-Sn-Ti-Based Active Braze Alloy Containing In Situ Formed Nano-Sized TiC Particles

    NASA Astrophysics Data System (ADS)

    Leinenbach, Christian; Transchel, Robert; Gorgievski, Klea; Kuster, Friedrich; Elsener, Hans Rudolf; Wegener, Konrad

    2015-05-01

    A Cu-Sn-Ti-based active brazing filler alloy was in situ reinforced with nanosized TiC particles by adding different amounts of a cellulose nitride-based binder. The TiC particles emanate from a reaction of the Ti within the filler alloy with the carbon from the binder that does not decompose completely during heating. The correlation between the microstructure and mechanical performance was studied. In addition, the effect of different binder amounts on the shear strength and cutting performance of brazed diamond grains was studied in shear tests and single grain cutting tests. The results clearly show that the mechanical performance of the brazed diamond grains can be improved by the formation of TiC particles. This is attributed to particle strengthening of the filler alloy matrix as well as to the decreasing grain size and more homogeneous distribution of the (Cu,Sn)3Ti5 phase with increasing amount of binder.

  20. Microstructure and refinement performance of Al-Ti-C master alloy: Effect of excess Ti on the growth and nucleating ability of TiC particles

    NASA Astrophysics Data System (ADS)

    Svynarenko, Kateryna; Zhang, Yubo; Jie, Jinchuan; Kutsova, Valentyna; Li, Tingju

    2017-09-01

    Al-5Ti-0.2C, Al-0.8Ti-0.2C, Al-8Ti-2C, and Al-10Ti master alloys were prepared and used to investigate the influence of excess Ti on the growth of TiC particles and its ability to nucleate Al-grains. The results of a microstructure analysis of TiC-containing alloys and refined CPAl were interrelated to the results of a refinement test. It was found that the presence of excess Ti is essential at the stage of master alloy preparation, as it facilitates the growth and uniform distribution of TiC within the structure. In Al-5Ti-0.2C alloy containing excess Ti, carbide particles grow faster and to a higher extent (from 0.29 μm to 0.44 μm) compared to Al-0.8Ti-0.2C alloy produced without excess Ti (from 0.29 μm to 0.32 μm). The results support the "Ti-transition zone theory" as the mechanism of grain refinement by TiC-containing master alloys. The refinement performance of Al-5Ti-0.2C is superior compared to the one achieved by adding Al-8Ti-2C and Al-10Ti master alloys in corresponding concentrations. For the TiC particles to become favourable nucleating sites, they must undergo certain interaction with excess Ti at the stage of master alloy preparation.

  1. Hydrogen Storage Performances of Mg20Ni10-XMX (M=Cu, Co, Mn; X=0-4) Alloys Prepared by Melt Spinning

    NASA Astrophysics Data System (ADS)

    Zhao, Dongliang; Zhai, Tingting; Yang, Tai; Lin, Yufang; Zhang, Yanghuan

    In order to improve the glass-forming ability of the Mg2Ni-based alloy, we combine element substitution that is partially replacing Mg with La and Ni with M (M=Cu, Co, Mn) with melt spinning technology, successfully prepared the Mg2Ni-type Mg20-xLaxNi10 (x=0, 2, 4, 6) and Mg20Ni10-xMx (M=Cu, Co, Mn; x=0, 1, 2, 3, 4) hydrogen storage alloys with nano-crystalline and amorphous structure. The microstructures of the as-spun alloys are characterized by XRD and HRTEM and its gaseous and electrochemical hydrogen storage kinetics are also tested. The results show that when x≤2, the substitution of La for Mg has not changed its main phase Mg2Ni except for the appearance of a small amount of LaMg3 and La2Mg17 phase but when the substitute amount of La is x≥4, the major phase of the alloy is turned into LaNi5 and LaMg3. The replacement of La for Mg can not only improve the glass-forming ability of the Mg2Ni-type alloy significantly but also enhance its hydrogen absorption/desorption kinetics and electrochemical hydrogen storage properties dramatically. Likewise, the substitution of M (M=Cu, Co, Mn) for Ni can not alter the Mg2Ni major phase but the M (M=Co, Mn) substitute makes the amorphous forming ability increase. Moreover, the replacement of M (M=Cu, Co, Mn) for Ni greatly raises the gaseous hydrogen absorption/desorption kinetics and electrochemical hydrogen storage performances of the alloy. The melt spinning plays an obvious impact on the gaseous and electrochemical hydrogen storage properties of the alloy, that is to say, the gaseous hydrogen absorption/desorption kinetics of the alloy together with its electrochemical hydrogen storage ability increases with the spinning rate rising.

  2. Effect of Cr content on the corrosion performance of low-Cr alloy steel in a CO2 environment

    NASA Astrophysics Data System (ADS)

    Xu, Lining; Wang, Bei; Zhu, Jinyang; Li, Wei; Zheng, Ziyi

    2016-08-01

    Low-Cr alloy steel demonstrates lower corrosion rate than does C steel in a high-temperature and high-pressure CO2-containing environment. This study aimed to clarify the role of the Cr content in mitigating corrosion and reports the performance of 1%Cr, 2%Cr, 3%Cr, 4%Cr, 5%Cr, and 6.5%Cr steels. The results show that low-Cr alloy steel in CO2 at 80 °C and 0.8 MPa possesses spontaneous prepassivation characteristics when the Cr content is 3% or higher. Furthermore, the formation and peel-off of a prepassivation film on 3%Cr-6.5%Cr steels surfaces during polarization demonstrate that adequate amount of Cr in the steel substrate can cause protective layer. The main component of prepassivation film on 3%Cr steel is Cr(OH)3. Thus, the role of Cr is revealed. An adequate amount of Cr in the steel substrate causes the formation of protective Cr(OH)3 layer, which helps low-Cr steel to possess prepassivation characteristics. Prepassivation is the reason why low-Cr steel has a lower corrosion rate than C steel.

  3. High-temperature electrochemical performance of low-cost La–Ni–Fe based hydrogen storage alloys with different preparation methods

    SciTech Connect

    Wang, Qiannan; Zhu, Ding; Zhou, Wanhai; Zhong, Chenglin; Wu, Chaoling; Chen, Yungui

    2016-04-15

    Highlights: • Effects of four different preparation processes were studied at 20/60 °C. • All NS + HT, RS and RS + HT processes can optimize the thermodynamic performance. • The HT process can provoke the precipitation of A{sub 2}B{sub 7} and leads to a poor cycling life. • Al exhibits the most remarkable dissolution for all the alloys, especially at 60 °C. - Abstract: In order to optimize the microstructure and high temperature electrochemical performances of low-cost AB{sub 5}-type Ml(NiMnAl){sub 4.2}Co{sub 0.3}Fe{sub 0.5} hydrogen storage electrode alloys, four different preparation methods including normal solidification (NS), normal solidification and 900 °C heat treatment (NS + HT), rapid solidification (RS), rapid solidification and 900 °C heat treatment (RS + HT) were adopted in this work. All alloys exhibit CaCu{sub 5} type hexagonal structure and there is a small amount of A{sub 2}B{sub 7} phase in NS + HT and RS + HT alloys. It is found the using of HT process can decrease the hydrogen equilibrium plateau pressure, the plateau slope and hysteresis at 40, 60 and 80 °C. The NS + HT and RS + HT alloys also possess better activation, high rate discharge performance, larger discharge capacity, but poor cycling performance due to the existence of A{sub 2}B{sub 7} phase which can accelerate dissolution of Ni, Mn and Fe elements in KOH alkaline electrolyte. The RS process can make alloy exhibit the best cycling performance especially at 60 °C.

  4. In Vivo Neural Recording and Electrochemical Performance of Microelectrode Arrays Modified by Rough-Surfaced AuPt Alloy Nanoparticles with Nanoporosity.

    PubMed

    Zhao, Zongya; Gong, Ruxue; Zheng, Liang; Wang, Jue

    2016-11-03

    In order to reduce the impedance and improve in vivo neural recording performance of our developed Michigan type silicon electrodes, rough-surfaced AuPt alloy nanoparticles with nanoporosity were deposited on gold microelectrode sites through electro-co-deposition of Au-Pt-Cu alloy nanoparticles, followed by chemical dealloying Cu. The AuPt alloy nanoparticles modified gold microelectrode sites were characterized by scanning electron microscopy (SEM), electrochemical impedance spectroscopy (EIS), cyclic voltammetry (CV) and in vivo neural recording experiment. The SEM images showed that the prepared AuPt alloy nanoparticles exhibited cauliflower-like shapes and possessed very rough surfaces with many different sizes of pores. Average impedance of rough-surfaced AuPt alloy nanoparticles modified sites was 0.23 MΩ at 1 kHz, which was only 4.7% of that of bare gold microelectrode sites (4.9 MΩ), and corresponding in vitro background noise in the range of 1 Hz to 7500 Hz decreased to 7.5 μ V rms from 34.1 μ V rms at bare gold microelectrode sites. Spontaneous spike signal recording was used to evaluate in vivo neural recording performance of modified microelectrode sites, and results showed that rough-surfaced AuPt alloy nanoparticles modified microelectrode sites exhibited higher average spike signal-to-noise ratio (SNR) of 4.8 in lateral globus pallidus (GPe) due to lower background noise compared to control microelectrodes. Electro-co-deposition of Au-Pt-Cu alloy nanoparticles combined with chemical dealloying Cu was a convenient way for increasing the effective surface area of microelectrode sites, which could reduce electrode impedance and improve the quality of in vivo spike signal recording.

  5. In Vivo Neural Recording and Electrochemical Performance of Microelectrode Arrays Modified by Rough-Surfaced AuPt Alloy Nanoparticles with Nanoporosity

    PubMed Central

    Zhao, Zongya; Gong, Ruxue; Zheng, Liang; Wang, Jue

    2016-01-01

    In order to reduce the impedance and improve in vivo neural recording performance of our developed Michigan type silicon electrodes, rough-surfaced AuPt alloy nanoparticles with nanoporosity were deposited on gold microelectrode sites through electro-co-deposition of Au-Pt-Cu alloy nanoparticles, followed by chemical dealloying Cu. The AuPt alloy nanoparticles modified gold microelectrode sites were characterized by scanning electron microscopy (SEM), electrochemical impedance spectroscopy (EIS), cyclic voltammetry (CV) and in vivo neural recording experiment. The SEM images showed that the prepared AuPt alloy nanoparticles exhibited cauliflower-like shapes and possessed very rough surfaces with many different sizes of pores. Average impedance of rough-surfaced AuPt alloy nanoparticles modified sites was 0.23 MΩ at 1 kHz, which was only 4.7% of that of bare gold microelectrode sites (4.9 MΩ), and corresponding in vitro background noise in the range of 1 Hz to 7500 Hz decreased to 7.5 μVrms from 34.1 μVrms at bare gold microelectrode sites. Spontaneous spike signal recording was used to evaluate in vivo neural recording performance of modified microelectrode sites, and results showed that rough-surfaced AuPt alloy nanoparticles modified microelectrode sites exhibited higher average spike signal-to-noise ratio (SNR) of 4.8 in lateral globus pallidus (GPe) due to lower background noise compared to control microelectrodes. Electro-co-deposition of Au-Pt-Cu alloy nanoparticles combined with chemical dealloying Cu was a convenient way for increasing the effective surface area of microelectrode sites, which could reduce electrode impedance and improve the quality of in vivo spike signal recording. PMID:27827893

  6. AS04-AS02-133 Electroformed-Nickel Hard-X-Ray Optic Development at NASA/MSFC

    NASA Technical Reports Server (NTRS)

    Ramsey, Brian; Eisner, Ron; Engelhaupt, Darell; Gubarev, Mikhail; Kolodziejczak, Jeffrey; ODell, Stephen; Speegle, Chet; Weisskopf, Martin

    2004-01-01

    We are developing the nickel electroforming process to fabricate high-quality mirrors for the region. Two applications for these optics are a balloon-borne payload, termed HERO, and a hard-X-ray telescope module for consideration for the Constellation-X mission. In the formation on shells, of 15 arcsec angular resolution, will provide over 200 sq cm of effective collecting area unprecedented sensitivity in the 20-75 keV region. A first flight of a partial payload, feature approximately 1/4 of the total collecting area, is scheduled for the Spring of 2004. In the Co-application, two mirror shells, of diameters 150 and 230 mm, are being fabricated. This is particularly challenging as high angular resolution must be maintained with shells of only 1 mm thickness (driven by the tight weight budget for the mission). Further, the shells must be low (less than 5 A on sub-micron spatial scales) to permit efficient use of planned multilayer coatings which must release cleanly from their forming mandrels without any surface degradation.

  7. Copper Deposits with High Tensile Strength and Elongation Electroformed in an Ultra-Low-Concentration Sulfate Bath without Additives

    NASA Astrophysics Data System (ADS)

    Shen, Chunjian; Zhu, Zengwei; Zhu, Di; Ren, Jianhua

    2017-03-01

    Superior mechanical properties of copper are needed in industries to meet high application requirement. In this study, an electroformed copper with superior mechanical properties is achieved by using a simple ultra-low-concentration copper sulfate bath containing neither chloride nor organic additives. Copper deposits obtained in the copper sulfate concentrations ranging from 30 to 60 g/L exhibit high tensile strength and elongation simultaneously. A maximum tensile strength of 256 MPa is achieved, with an elongation ratio of 31%, at a copper sulfate concentration of 30 g/L, while a maximum elongation ratio of 43% is achieved, with a tensile strength of 216 MPa, at a concentration of 50 g/L. It has been found that the copper sulfate concentration affected the hydrogen content, grain arrangement and orientation index of copper deposits which determine their mechanical properties. When the copper sulfate concentration is less than 30 g/L, the excessive hydrogen content of the deposits thus produced leads to poor compactness and inferior mechanical properties. At concentrations over 50 g/L, a disordered arrangement of grains and a significant increase in the peak of (111) lead to an increase in the tensile strength but a decrease in the elongation ratio. This approach provides an effective and economical method for the copper deposits achieving superior mechanical properties.

  8. Copper Deposits with High Tensile Strength and Elongation Electroformed in an Ultra-Low-Concentration Sulfate Bath without Additives

    NASA Astrophysics Data System (ADS)

    Shen, Chunjian; Zhu, Zengwei; Zhu, Di; Ren, Jianhua

    2017-02-01

    Superior mechanical properties of copper are needed in industries to meet high application requirement. In this study, an electroformed copper with superior mechanical properties is achieved by using a simple ultra-low-concentration copper sulfate bath containing neither chloride nor organic additives. Copper deposits obtained in the copper sulfate concentrations ranging from 30 to 60 g/L exhibit high tensile strength and elongation simultaneously. A maximum tensile strength of 256 MPa is achieved, with an elongation ratio of 31%, at a copper sulfate concentration of 30 g/L, while a maximum elongation ratio of 43% is achieved, with a tensile strength of 216 MPa, at a concentration of 50 g/L. It has been found that the copper sulfate concentration affected the hydrogen content, grain arrangement and orientation index of copper deposits which determine their mechanical properties. When the copper sulfate concentration is less than 30 g/L, the excessive hydrogen content of the deposits thus produced leads to poor compactness and inferior mechanical properties. At concentrations over 50 g/L, a disordered arrangement of grains and a significant increase in the peak of (111) lead to an increase in the tensile strength but a decrease in the elongation ratio. This approach provides an effective and economical method for the copper deposits achieving superior mechanical properties.

  9. Surface roughness and fatigue performance of commercially pure titanium and Ti-6Al-4V alloy after different polishing protocols.

    PubMed

    Guilherme, Aderico Santana; Henriques, Guilherme Elias Pessanha; Zavanelli, Ricardo Alexandre; Mesquita, Marcelo Ferraz

    2005-04-01

    Surface quality of cast metal is directly related to service performance under fatigue stress. Surface heterogeneities resulting from either finishing or polishing processes or by corrosive agents such as fluoridated solutions, can negatively affect fatigue life. Cast titanium frameworks are difficult to polish, and an accepted polishing protocol has not been established. This study evaluated and compared surface roughness of cast commercially pure titanium (CP Ti) and Ti-6Al-4V alloy submitted to conventional or electrolytic polishing, correlating the results with corrosion-fatigue strength testing performed in artificial fluoridated saliva. Specimens were also tested in air at room temperature to evaluate the effectiveness of the corrosion-fatigue test model. For each metal, 40 dumb-bell-shaped rods, 2.3 mm in diameter at the central segment, were cast. Conventional polishing was performed on 20 specimens of each metal following the manufacturer's instructions. A source of continuous electrical current was used for electrolytic polishing of the other 20 specimens of each metal, which were immersed in an electrolytic solution containing 5% fluoridric acid, 35% nitric acid, and 60% distilled water. Surface roughness, Ra (microm), was measured with a profilometer, and fatigue tests were carried out with a universal testing machine using a load 30% lower than the 0.2% offset yield strength. After failure, the fractured surfaces were examined using scanning electron microscopy. Surface roughness means were analyzed with a 2-way analysis of variance and the Tukey multiple comparisons test (alpha=.05). Electrolytic polishing (0.24 +/- 0.05 microm) provided significantly (P <.05) lower surface roughness values than conventional polishing (0.32 +/- 0.06 microm). Regardless of the polishing protocol, surface roughness of Ti-6Al-4V alloy (0.25 +/- 0.06 microm) was significantly lower (P <.05) than that of CP Ti (0.31 +/- 0.05 microm), and the fluoridated environment did not

  10. Fatigue performance evaluation of a Nickel-free titanium-based alloy for biomedical application - Effect of thermomechanical treatments.

    PubMed

    Mussot-Hoinard, G; Elmay, W; Peltier, L; Laheurte, P

    2017-02-22

    In the present work, structural fatigue experiments were performed on a Ti-26Nb alloy subjected to different thermomechanical treatments: a severe cold rolling, a solution treatment and two aging treatments at low-temperature conducted after cold rolling in order to optimize the kinetics of precipitation. The aim is to investigate the effect of microstructural refinement obtained by these processes on fatigue performances. Preliminary tensile tests were performed on each state and analyzed in terms of the microstructure documented by using X-Ray diffraction and TEM analysis. These tests clearly promote the short-time-aged cold-rolled state with a fine α and ω phases precipitation. An interesting balance between mechanical properties such as high strength and low Young's modulus has been obtained. Cyclic bending tests were carried out in air at 0.5%, 1%, 2% and 3% imposed strain amplitudes. At low straining amplitude, where the fatigue performances are at their best, the cold-rolled state does not break at 3×10(6) cycles and the long-time aged precipitation hardened state seems to be a good competitor compared to the cold-rolled state. All failure characteristics are documented by Scanning Electron Microscopy (SEM) micrographs and analyzed in term of microstructure.

  11. Enhanced methanol electro-oxidation and oxygen reduction reaction performance of ultrafine nanoporous platinum-copper alloy: Experiment and density functional theory calculation

    NASA Astrophysics Data System (ADS)

    Sun, Junzhe; Shi, Jun; Xu, Junling; Chen, Xiaoting; Zhang, Zhonghua; Peng, Zhangquan

    2015-04-01

    Novel ultrafine nanoporous Pt-Cu alloy with a Pt:Cu stoichiometric ratio of 3:1 (np-Pt3Cu) has been prepared by mechanical alloying and subsequent two-step chemical dealloying. The obtained np-Pt3Cu has uniform and bicontinuous ligament(metal)-channel(void) structure with the ligament size of 3.3 ± 0.7 nm. To explore its potential application in energy conversion reactions, the np-Pt3Cu alloy has been examined as electrocatalyst for the operating reactions in direct methanol fuel cells (DMFCs). Compared with the commercial JM Pt/C, a benchmark catalyst extensively used in fuel cell research, the np-Pt3Cu alloy demonstrates better performance in both the methanol electro-oxidation and oxygen reduction reactions in acidic medium. Theoretical calculations reveal that the electronic structure of Pt has been modified with the shift of Pt d-band center due to alloying with Cu, which can decrease CO poisoning and enhance the methanol oxidation and oxygen reduction reaction activities.

  12. Final Assessment of Preindustrial Solid-State Route for High-Performance Mg-System Alloys Production: Concluding the EU Green Metallurgy Project

    NASA Astrophysics Data System (ADS)

    D'Errico, Fabrizio; Plaza, Gerardo Garces; Giger, Franz; Kim, Shae K.

    2013-10-01

    The Green Metallurgy Project, a LIFE+ project co-financed by the European Union Commission, has now been completed. The purpose of the Green Metallurgy Project was to establish and assess a preindustrial process capable of using nanostructured-based high-performance Mg-Zn(Y) magnesium alloys and fully recycled eco-magnesium alloys. In this work, the Consortium presents the final outcome and verification of the completed prototype construction. To compare upstream cradle-to-grave footprints when ternary nanostructured Mg-Y-Zn alloys or recycled eco-magnesium chips are produced during the process cycle using the same equipment, a life cycle analysis was completed following the ISO 14040 methodology. During tests to fine tune the prototype machinery and compare the quality of semifinished bars produced using the scaled up system, the Buhler team produced interesting and significant results. Their tests showed the ternary Mg-Y-Zn magnesium alloys to have a highest specific strength over 6000 series wrought aluminum alloys usually employed in automotive components.

  13. Biological Behaviour and Enhanced Anticorrosive Performance of the Nitrided Superelastic Ti-23Nb-0.7Ta-2Zr-0.5N Alloy

    PubMed Central

    Mitran, Valentina; Vasilescu, Cora; Drob, Silviu Iulian; Osiceanu, Petre; Calderon-Moreno, Jose Maria; Tabirca, Mariana-Cristina; Gordin, Doina-Margareta; Gloriant, Thierry; Cimpean, Anisoara

    2015-01-01

    The influence of gas nitriding surface treatment on the superelastic Ti-23Nb-0.7Ta-2Zr-0.5N alloy was evaluated. A thorough characterization of bare and nitrided Ti-based alloy and pure Ti was performed in terms of surface film composition and morphology, electrochemical behaviour, and short term osteoblast response. XPS analysis showed that the nitriding treatment strongly influenced the composition (nitrides and oxynitrides) and surface properties both of the substrate and of the bulk alloy. SEM images revealed that the nitrided surface appears as a similar dotted pattern caused by the formation of N-rich domains coexisting with less nitrided domains, while before treatment only topographical features could be observed. All the electrochemical results confirmed the high chemical stability of the nitride and oxynitride coating and the superiority of the applied treatment. The values of the corrosion parameters ascertained the excellent corrosion resistance of the coated alloy in the real functional conditions from the human body. Cell culture experiments with MG63 osteoblasts demonstrated that the studied biomaterials do not elicit any toxic effects and support cell adhesion and enhanced cell proliferation. Altogether, these data indicate that the nitrided Ti-23Nb-0.7Ta-2Zr-0.5N alloy is the most suitable substrate for application in bone implantology. PMID:26583096

  14. Performance of NiB inhibitor for PbSCC of alloy 600 in Pb-contaminated water and caustic solutions

    NASA Astrophysics Data System (ADS)

    Kim, Joung Soo; Yi, Yong-Sun; Kwon, Oh Chul; Kim, Mi-Ae; Kim, Hong Pyo

    2008-06-01

    Nickel-based iron-chromium alloys are used as steam generator (SG) tubing materials in nuclear power plants (NPPs) but experience intergranular stress corrosion cracking (IGSCC) and lead stress corrosion cracking (PbSCC) due to the harsh operating conditions of NPPs. In order to improve the integrity of SGs, many studies have sought suitable inhibitors for IGSCC, while those for PbSCC have been sought to a limited extent. In this study, the performance of nickel boride (NiB) as an inhibitor for PbSCC was evaluated. Nickel boride has been shown to be a good inhibitor for IGSCC of Alloy (or Inconel) 600 in a caustic aqueous solution containing no lead (Pb). No significant SCC was observed to occur in Alloy 600 tested in pure water under the slow strain rate test (SSRT) condition in this study. A mixed mode of IGSCC and TGSCC, however, occurred relatively easily in Alloy 600 tested in pure water containing lead oxide (PbO) at 315 °C. The susceptibility of Alloy 600 to SCC decreased with the addition of NiB, implying that NiB can be used as an inhibitor for PbSCC in Pb-contaminated water.

  15. Microstructure and grain refining performance of equal-channel angular-pressed Al-5%Ti-1%B master alloy on pure aluminum

    NASA Astrophysics Data System (ADS)

    Wei, Kun Xia; Liu, Ping; Wei, Wei; Du, Qing Bo; Alexandrov, Igor V.; Hu, Jing

    2016-12-01

    Al-5%Ti-1%B master alloy was subjected to equal-channel angular pressing (ECAP) by route A at room temperature. The effect of the ECAP on the size and the distribution of Al3Ti and TiB2 particles, the fading resistance of the Al-5%Ti-1%B master alloy and the grain refining performance of pure Al ingots with the addition of the Al-5%Ti-1%B master alloy before and after ECAP have been investigated. The large platelet Al3Ti particles were fragmented into fine blocky Al3Ti particles from 88 to 25 μm after eight ECAP passes, and the TiB2 particles were well dispersed in the Al matrix. It has been revealed that grain refining efficiency was improved by adding the Al-5%Ti-1%B master alloy after ECAP to the Al melt. The mean grain size of α-Al was decreased from 1220 to 70 μm with increasing the number of ECAP passes. It has been proved that the grain size of α-Al could be well fitted by the length of Al3Ti particles and the growth restrict factor. Al-5%Ti-1%B master alloy after four ECAP passes appeared to have a better fading resistance due to fine blocky Al3Ti particles.

  16. Rapid, general synthesis of PdPt bimetallic alloy nanosponges and their enhanced catalytic performance for ethanol/methanol electrooxidation in an alkaline medium.

    PubMed

    Zhu, Chengzhou; Guo, Shaojun; Dong, Shaojun

    2013-01-14

    We have demonstrated a rapid and general strategy to synthesize novel three-dimensional PdPt bimetallic alloy nanosponges in the absence of a capping agent. Significantly, the as-prepared PdPt bimetallic alloy nanosponges exhibited greatly enhanced activity and stability towards ethanol/methanol electrooxidation in an alkaline medium, which demonstrates the potential of applying these PdPt bimetallic alloy nanosponges as effective electrocatalysts for direct alcohol fuel cells. In addition, this simple method has also been applied for the synthesis of AuPt, AuPd bimetallic, and AuPtPd trimetallic alloy nanosponges. The as-synthesized three-dimensional bimetallic/trimetallic alloy nanosponges, because of their convenient preparation, well-defined sponge-like network, large-scale production, and high electrocatalytic performance for ethanol/methanol electrooxidation, may find promising potential applications in various fields, such as formic acid oxidation or oxygen reduction reactions, electrochemical sensors, and hydrogen-gas sensors. Copyright © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  17. Study of Magnetic Alloys: Critical Phenomena.

    DTIC Science & Technology

    MAGNETIC ALLOYS, TRANSPORT PROPERTIES), ELECTRICAL RESISTANCE, SEEBECK EFFECT , MAGNETIC PROPERTIES, ALUMINUM ALLOYS, COBALT ALLOYS, GADOLINIUM ALLOYS, GOLD ALLOYS, IRON ALLOYS, NICKEL ALLOYS, PALLADIUM ALLOYS, PLATINUM ALLOYS, RHODIUM ALLOYS

  18. Microstructural Modification of Sn-0.7Cu Solder Alloys by Fe/Bi-Addition for Achieving High Mechanical Performance

    NASA Astrophysics Data System (ADS)

    Ali, Bakhtiar; Sabri, Mohd Faizul Mohd; Said, Suhana Mohd; Mahdavifard, Mohammad Hossein; Sukiman, Nazatul Liana; Jauhari, Iswadi

    2017-08-01

    In this work, we studied the Fe/Bi-bearing tin-copper (Sn-0.7Cu) solders for their microstructural and mechanical properties. The microstructure was studied using field emission scanning electron microscopy (FESEM) with a backscattered electron (BSE) detector, x-ray diffraction (XRD) analysis, and energy-dispersive x-ray spectroscopy (EDX). The microstructure study showed that Fe forms very few FeSn2 intermetallic compounds (IMCs) and does not significantly alter the microstructure of Sn-0.7Cu, whereas Bi controls the size of inter-dendritic regions containing Cu6Sn5 and Ag3Sn IMCs of the alloy, as well as significantly refines its primary β-Sn dendrites. Moreover, Bi atoms dissolve in β-Sn matrix, which in turn strengthen the solder by the Bi solid solution strengthening mechanism. Such microstructural modification leads to significant improvements in various mechanical properties of the alloy, including shear strength, impact toughness, and hardness values. Shear tests were performed with a 0.25 mm/min shear speed. The results showed that shear strength improves from 16.57 MPa to 38.36 MPa with the addition of Fe/Bi to Sn-0.7Cu, raising by about 130%. The energy absorbed during impact tests was measured for samples with the help of a Charpy impact testing machine with a 5.4 m/s impact speed. The results revealed that the addition of Fe/Bi to Sn-0.7Cu improves its impact absorbed energy by over 35%, increasing it from 7.5 J to 10.3 J. Vickers hardness tests were carried out for the test samples with a 245.2 mN applied load and 10 s dwell time. The results showed that the hardness number improves from 9.89 to 24.13 with Fe/Bi to Sn-0.7Cu, increasing by about 140%.

  19. Microstructural Modification of Sn-0.7Cu Solder Alloys by Fe/Bi-Addition for Achieving High Mechanical Performance

    NASA Astrophysics Data System (ADS)

    Ali, Bakhtiar; Sabri, Mohd Faizul Mohd; Said, Suhana Mohd; Mahdavifard, Mohammad Hossein; Sukiman, Nazatul Liana; Jauhari, Iswadi

    2017-03-01

    In this work, we studied the Fe/Bi-bearing tin-copper (Sn-0.7Cu) solders for their microstructural and mechanical properties. The microstructure was studied using field emission scanning electron microscopy (FESEM) with a backscattered electron (BSE) detector, x-ray diffraction (XRD) analysis, and energy-dispersive x-ray spectroscopy (EDX). The microstructure study showed that Fe forms very few FeSn2 intermetallic compounds (IMCs) and does not significantly alter the microstructure of Sn-0.7Cu, whereas Bi controls the size of inter-dendritic regions containing Cu6Sn5 and Ag3Sn IMCs of the alloy, as well as significantly refines its primary β-Sn dendrites. Moreover, Bi atoms dissolve in β-Sn matrix, which in turn strengthen the solder by the Bi solid solution strengthening mechanism. Such microstructural modification leads to significant improvements in various mechanical properties of the alloy, including shear strength, impact toughness, and hardness values. Shear tests were performed with a 0.25 mm/min shear speed. The results showed that shear strength improves from 16.57 MPa to 38.36 MPa with the addition of Fe/Bi to Sn-0.7Cu, raising by about 130%. The energy absorbed during impact tests was measured for samples with the help of a Charpy impact testing machine with a 5.4 m/s impact speed. The results revealed that the addition of Fe/Bi to Sn-0.7Cu improves its impact absorbed energy by over 35%, increasing it from 7.5 J to 10.3 J. Vickers hardness tests were carried out for the test samples with a 245.2 mN applied load and 10 s dwell time. The results showed that the hardness number improves from 9.89 to 24.13 with Fe/Bi to Sn-0.7Cu, increasing by about 140%.

  20. Preparation and Performance of Plasma/Polymer Composite Coatings on Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Bakhsheshi-Rad, H. R.; Hamzah, E.; Bagheriyan, S.; Daroonparvar, M.; Kasiri-Asgarani, M.; Shah, A. M.; Medraj, M.

    2016-09-01

    A triplex plasma (NiCoCrAlHfYSi/Al2O3·13%TiO2)/polycaprolactone composite coating was successfully deposited on a Mg-1.2Ca alloy by a combination of atmospheric plasma spraying and dip-coating techniques. The NiCoCrAlHfYSi (MCrAlHYS) coating, as the first layer, contained a large number of voids, globular porosities, and micro-cracks with a thickness of 40-50 μm, while the Al2O3·13%TiO2 coating, as the second layer, presented a unique bimodal microstructure with a thickness of 70-80 μm. The top layer was a hydrophobic polymer, which effectively sealed the porosities of plasma layers. The results of micro-hardness and bonding strength tests showed that the plasma coating presented excellent hardness (870 HV) and good bonding strength (14.8 MPa). However, the plasma/polymer coatings interface exhibited low bonding strength (8.6 MPa). The polymer coating formed thick layer (100-110 μm) that homogeneously covered the surface of the plasma layers. Contact angle measurement showed that polymer coating over plasma layers significantly decreased surface wettability. The corrosion current density ( i corr) of an uncoated sample (262.7 µA/cm2) decreased to 76.9 µA/cm2 after plasma coatings were applied. However, it was found that the i corr decreased significantly to 0.002 µA/cm2 after polymer sealing of the porous plasma layers.

  1. A novel Nickel-Aluminum alloy with Titanium for improved anode performance and properties in Molten Carbonate Fuel Cells

    NASA Astrophysics Data System (ADS)

    Frattini, Domenico; Accardo, Grazia; Moreno, Angelo; Yoon, Sung Pil; Han, Jong Hee; Nam, Suk Woo

    2017-06-01

    The anode materials of MCFC require more investigations in order to boost performances at long term. In literature, many NiAl modified alloys have been proposed but not always enhanced cell performance and improved mechanical properties are achieved together. In this work, differently from previous literature, the use of Ti in a NiAl/Ti system is proposed as an effective strategy to enhance both mechanical and electrochemical properties. Results show that bending strength and stiffness increase whereas creep deformation under high pressure-temperature is lower, i.e. around 5-6%, compared to 7.5% of the standard benchmark. The preliminary cell tests carried out show also how the performance, in terms of current and voltage output, is better for anodes with Ti addition with a maximum power density of 165 mW cm-2 at 300 mA cm-2 for Ti 5% compared to 149 mW cm-2 of Ni5Al at the same current density. Finally, the best electrochemical behavior is found for the Ti 5% sample as it achieved the lowest internal and charge transfer resistance at the end of tests. These results suggest that NiAl/Ti systems can be eligible anode materials and are worthy to be investigated more in order to attract a renewed interest for development of MCFCs.

  2. On the biodegradation performance of an Mg-Y-RE alloy with various surface conditions in simulated body fluid.

    PubMed

    Hänzi, Anja C; Gunde, Petra; Schinhammer, Michael; Uggowitzer, Peter J

    2009-01-01

    This study documents the influence of different surface conditions produced by various heat treatments on the in vitro degradation performance of an Mg-Y-RE alloy (WE43) investigated by immersion in simulated body fluid. WE43 samples were, respectively (i) annealed at 525 degrees C (plus artificial aging at 250 degrees C in one case) and afterwards polished; and (ii) polished, annealed at 500 degrees C in air and subsequently investigated in the oxidized state. Thermogravimetric analysis (TGA) indicates a mass gain during oxidation in air, following a square-root law over time. X-ray diffraction spectra imply a growing Y(2)O(3) layer upon oxidation, and Auger electron spectroscopy depth profiles show an increased oxide layer thickness which develops according to the behavior observed by TGA. Macroscopically, the degradation performance of the differently heat-treated samples can be divided into two groups. Annealed and polished samples show a fast and homogeneous degradation which slows with time. Their degradation behavior is approximated by a parabolic law. Oxidized samples exhibit a slow initial degradation rate which increases when the protection of the oxide layer is reduced. Overall, they reveal a sigmoidal degradation behavior. Here the differing degradation performances of the annealed-polished and the oxidized samples are related to the different surface conditions and explained on the basis of a depletion hypothesis.

  3. Fatigue Performance of Powder Metallurgy (PM) Ti-6Al-4V Alloy: A Critical Analysis of Current Fatigue Data and Metallurgical Approaches for Improving Fatigue Strength

    NASA Astrophysics Data System (ADS)

    Cao, Fei; Ravi Chandran, K. S.

    2016-03-01

    A comprehensive assessment of fatigue performance of powder metallurgy (PM) Ti-6Al-4V alloy, manufactured using various powder-based processing approaches to-date, is performed in this work. The focus is on PM processes that use either blended element (BE) or pre-alloyed (PA) powder as feedstock. Porosity and the microstructure condition have been found to be the two most dominant material variables that control the fatigue strength. The evaluation reveals that the fatigue performance of PM Ti-6Al-4V, in the as-sintered state, is far lower than that in the wrought condition. This is largely caused by residual porosity, even if it is present in small amounts, or, by the coarse lamellar colony microstructure. The fatigue strength is significantly improved by the closure of pores, and it approaches the levels of wrought Ti-6Al-4V alloys, after hot-isostatic-pressing (HIPing). Further thermo-mechanical and heat treatments lead to additional increases in fatigue strength-in one case, a high fatigue strength level, exceeding that of the mill-annealed condition, was achieved. The work identifies the powder, process and microstructure improvements that are necessary for achieving high fatigue strength in powder metallurgical Ti-6Al-4V alloys in order for them to effectively compete with wrought forms. The present findings, gathered from the traditional titanium powder metallurgy, are also directly applicable to additively manufactured titanium, because of the similarities in pores, defects, and microstructures between the two manufacturing processes.

  4. Effect of Chemistry Variations in Plate and Weld Filler Metal on the Corrosion Performance of Ni-Cr-Mo Alloys

    SciTech Connect

    Fix, D V; Rebak, R B

    2006-02-05

    The ASTM standard B 575 provides the requirements for the chemical composition of Nickel-Chromium-Molybdenum (Ni-Cr-Mo) alloys such as Alloy 22 (N06022) and Alloy 686 (N06686). The compositions of each element are given in a range. For example, the content of Mo is specified from 12.5 to 14.5 weight percent for Alloy 22 and from 15.0 to 17.0 weight percent for Alloy 686. It was important to determine how the corrosion rate of welded plates of Alloy 22 using Alloy 686 weld filler metal would change if heats of these alloys were prepared using several variations in the composition of the elements even though still in the range specified in B 575. All the material used in this report were especially prepared at Allegheny Ludlum Co. Seven heats of plate were welded with seven heats of wire. Immersion corrosion tests were conducted in a boiling solution of sulfuric acid plus ferric sulfate (ASTM G 28 A) using both as-welded (ASW) coupons and solution heat-treated (SHT) coupons. Results show that the corrosion rate was not affected by the chemistry of the materials in the range of the standards.

  5. Rhenium alloying of tungsten heavy alloys

    SciTech Connect

    German, R.M.; Bose, A.; Jerman, G.

    1989-01-01

    Alloying experiments were performed using rhenium additions to a classic 90 mass % tungsten heavy alloy. The mixed-powder system was liquid phase sintered to full density at 1500 C in 60 min The rhenium-modified alloys exhibited a smaller grain size, higher hardness, higher strength, and lower ductility than the unalloyed system. For an alloy with a composition of 84W-6Re-8Ni-2Fe, the sintered density was 17, 4 Mg/m{sup 3} with a yield strength of 815 MPa, tensile strength of 1180 MPa, and elongation to failure of 13%. This property combination results from the aggregate effects of grain size reduction and solid solution hardening due to rhenium. In the unalloyed system these properties require post-sintering swaging and aging; thus, alloying with rhenium is most attractive for applications where net shaping is desired, such as by powder injection molding.

  6. Study on the Quality and Performance of CoCrMo Alloy Parts Manufactured by Selective Laser Melting

    NASA Astrophysics Data System (ADS)

    Guoqing, Zhang; Yongqiang, Yang; Hui, Lin; Changhui, Song; Zimian, Zhang

    2017-05-01

    To obtain medical implants with better performance, it is necessary to conduct studies on the quality and other performances of the selective laser melting (SLM) manufacturing parts. Interior defects in CoCrMo parts manufactured by SLM were detected using x-ray radiographic inspection, and the manufactured parts compared with three-dimensional models to assess manufacturing quality. Impact tests were employed to establish the mechanical properties of the manufactured parts. With the aim of studying the mechanism of fracture of the parts, we utilized a metalloscope and SEM to observe the surface and fractal theory was used to analyze the appearance of fractures. The results show that part defects manifested in an increase in transmittance caused by the non-uniform distribution of density, resulting in variation in the residual stresses of the parts. The density of the parts was more uniform following heat treatment. Internal residual stress of the manufactured parts enhanced their impact toughness. There was a ductile-brittle transition temperature between the two annealing temperatures. We determined that the fracture mechanism was brittle fracture. Fractures exhibited significant fractal behavior. The impact energy and fractal dimension were positively correlated, which provided good support for using selective laser melting manufacturing of CoCrMo alloy in medical implants.

  7. Platinum-TM (TM = Fe, Co) alloy nanoparticles dispersed nitrogen doped (reduced graphene oxide-multiwalled carbon nanotube) hybrid structure cathode electrocatalysts for high performance PEMFC applications.

    PubMed

    Vinayan, B P; Ramaprabhu, S

    2013-06-07

    The efforts to push proton exchange membrane fuel cells (PEMFC) for commercial applications are being undertaken globally. In PEMFC, the sluggish kinetics of oxygen reduction reactions (ORR) at the cathode can be improved by the alloying of platinum with 3d-transition metals (TM = Fe, Co, etc.) and with nitrogen doping, and in the present work we have combined both of these aspects. We describe a facile method for the synthesis of a nitrogen doped (reduced graphene oxide (rGO)-multiwalled carbon nanotubes (MWNTs)) hybrid structure (N-(G-MWNTs)) by the uniform coating of a nitrogen containing polymer over the surface of the hybrid structure (positively surface charged rGO-negatively surface charged MWNTs) followed by the pyrolysis of these (rGO-MWNTs) hybrid structure-polymer composites. The N-(G-MWNTs) hybrid structure is used as a catalyst support for the dispersion of platinum (Pt), platinum-iron (Pt3Fe) and platinum-cobalt (Pt3Co) alloy nanoparticles. The PEMFC performances of Pt-TM alloy nanoparticle dispersed N-(G-MWNTs) hybrid structure electrocatalysts are 5.0 times higher than that of commercial Pt-C electrocatalysts along with very good stability under acidic environment conditions. This work demonstrates a considerable improvement in performance compared to existing cathode electrocatalysts being used in PEMFC and can be extended to the synthesis of metal, metal oxides or metal alloy nanoparticle decorated nitrogen doped carbon nanostructures for various electrochemical energy applications.

  8. Electrochemical performances of Al-0.5Mg-0.1Sn-0.02In alloy in different solutions for Al-air battery

    NASA Astrophysics Data System (ADS)

    Jingling, Ma; Jiuba, Wen; Hongxi, Zhu; Quanan, Li

    2015-10-01

    In this research, the corrosion behavior and the electrochemical performances of Al-0.5Mg-0.1Sn-0.02In (wt.%) alloy have been investigated in 2 M NaCl, 4 M NaOH ethanol-10% water, 4 M NaOH solutions. The results show that the optimal electrochemical properties are obtained in 4 M NaOH ethanol-water solutions, and the alloy has higher anodic utilization and lower self-corrosion rate in the solutions compared to 2 M NaCl or 4 M aqueous NaOH. SEM and EIS results of the alloy are in good agreement with corrosion characteristics. By comparison with the electrochemical performance of Zn in 4 M NaOH solutions, the feasibility of using Al-0.5Mg-0.1Sn-0.02In alloy as anode material for a high power density Al-air battery in 4 M NaOH ethanol-water solutions is demonstrated.

  9. Enhancing catalytic performance of palladium in gold and palladium alloy nanoparticles for organic synthesis reactions through visible light irradiation at ambient temperatures.

    PubMed

    Sarina, Sarina; Zhu, Huaiyong; Jaatinen, Esa; Xiao, Qi; Liu, Hongwei; Jia, Jianfeng; Chen, Chao; Zhao, Jian

    2013-04-17

    The intrinsic catalytic activity of palladium (Pd) is significantly enhanced in gold (Au)-Pd alloy nanoparticles (NPs) under visible light irradiation at ambient temperatures. The alloy NPs strongly absorb light and efficiently enhance the conversion of several reactions, including Suzuki-Miyaura cross coupling, oxidative addition of benzylamine, selective oxidation of aromatic alcohols to corresponding aldehydes and ketones, and phenol oxidation. The Au/Pd molar ratio of the alloy NPs has an important impact on performance of the catalysts since it determines both the electronic heterogeneity and the distribution of Pd sites at the NP surface, with these two factors playing key roles in the catalytic activity. Irradiating with light produces an even more profound enhancement in the catalytic performance of the NPs. For example, the best conversion rate achieved thermally at 30 °C for Suzuki-Miyaura cross coupling was 37% at a Au/Pd ratio of 1:1.86, while under light illumination the yield increased to 96% under the same conditions. The catalytic activity of the alloy NPs depends on the intensity and wavelength of incident light. Light absorption due to the Localized Surface Plasmon Resonance of gold nanocrystals plays an important role in enhancing catalyst performance. We believe that the conduction electrons of the NPs gain the light absorbed energy producing energetic electrons at the surface Pd sites, which enhances the sites' intrinsic catalytic ability. These findings provide useful guidelines for designing efficient catalysts composed of alloys of a plasmonic metal and a catalytically active transition metal for various organic syntheses driven by sunlight.

  10. Mechanical performance and microstructure array of as-cast lead-silver and lead-bismuth alloys

    NASA Astrophysics Data System (ADS)

    Osório, Wislei R.; Bortolozo, Ausdinir D.; Peixoto, Leandro C.; Garcia, Amauri

    2014-12-01

    The aim of this study is to establish correlations between mechanical properties of Pb-Ag and Pb-Bi alloys and parametric features of their as-cast microstructures, as well as to develop a comparative analysis with the corresponding properties of Pb-Sn alloys considering applications of these alloys in the manufacture of Pb-acid battery components. A wide range of microstructures are obtained using an upward water-cooled directional solidification system. Ultimate (UTS) and yield tensile strengths (YS) and elongation are experimentally determined as a function of cellular and dendritic spacings, and Hall-Petch type experimental equations are proposed relating UTS to these microstructure parameters. Despite the higher specific strengths of Pb-Ag alloys, as compared with those of Pb-Bi and Pb-Sn alloys, their corresponding relative costs are the highest of all Pb-based alloys examined. It is found that the Pb-Bi and Pb-Sn alloys examined have similar specific strengths and relative costs.

  11. Study on Corrosion Performance of Cu-Te-Se Alloys in a 3.5% Sodium Chloride Solution

    NASA Astrophysics Data System (ADS)

    Jiao, Lin; Li, Meng; Zeng, Tao; Zhu, Dachuan

    2015-11-01

    Samples of Cu-Te-Se alloys, previously aged or treated as a solid solution, were immersed in 3.5% (mass fraction) sodium chloride solution to investigate their corrosion resistance at room temperature by determining their corrosive weight loss. The morphologies of the precipitated phase and surface products following immersion were observed by scanning electron microscope. In addition, energy-dispersive spectroscopic analysis was used to determine the elemental constituents of precipitated phase and corroded surface of the alloy samples. The phase composition was measured by x-ray diffraction, and the electrochemical polarization behavior of the samples was determined using an electrochemical workstation. The experimental results revealed that the alloy samples appeared to corrode uniformly, which was accompanied by a small amount of localized corrosion. There was the possibility that localized corrosion could increase following aging treatment. The addition of a small amount of tellurium and selenium to the alloy appeared to retard oxygen adsorption on the copper in the alloy, which has ameliorated the alloy corrosion due to the similar physical and chemical properties of oxygen. In comparison to the solid solution state, the corrosion resistance of the alloy appeared to decline slightly following aging treatment.

  12. Microarc Oxidation Coating Combined with Surface Pore-Sealing Treatment Enhances Corrosion Fatigue Performance of 7075-T7351 Al Alloy in Different Media

    PubMed Central

    Yang, Hui-Hui; Wang, Xi-Shu; Wang, Ya-Ming; Wang, Yan-Ling; Zhang, Zhi-Hao

    2017-01-01

    Rotating bending fatigue tests have been performed to evaluate the corrosion fatigue performance and its influence factors of 7075-T7351 Al alloy in different media, namely air and a 5.0 wt % NaCl aqueous solution. All samples were coated by microarc oxidation (MAO) coating technology; some samples were followed by an epoxy resin pore-sealing treatment. Microscopic analyses of the surfaces and fracture cross-sections of samples were carried out. The results reveal that the sample with a MAO coating of 10 μm thickness and pore-sealing treatment by epoxy resin possesses optimal corrosion fatigue performance in the different media. The MAO coating with a pore-sealing treatment significantly improves the corrosion fatigue limit of 7075-T7351 Al alloy. PMID:28772970

  13. Effect of cobalt alloying on the electrochemical performance of manganese oxide nanoparticles nucleated on multiwalled carbon nanotubes.

    PubMed

    Yazdani, Sajad; Kashfi-Sadabad, Raana; Palmieri, Alessandro; Mustain, William E; Thompson Pettes, Michael

    2017-04-18

    MnO is an electrically insulating material which limits its usefulness in lithium ion batteries. We demonstrate that the electrochemical performance of MnO can be greatly improved by using oxygen-functional groups created on the outer walls of multiwalled carbon nanotubes (MWCNTs) as nucleation sites for metal oxide nanoparticles. Based on the mass of the active material used in the preparation of electrodes, the composite conversion-reaction anode material Mn1-x Co x O/MWCNT with x = 0.2 exhibited the highest reversible specific capacity, 790 and 553 mAhg(-1) at current densities of 40 and 1600 mAg(-1), respectively. This is 3.1 times higher than that of MnO/MWCNT at a charge rate of 1600 mAg(-1). Phase segregation in the [Formula: see text] nanoparticles was not observed for x ≤ 0.15. Capacity retention in x = 0, 0.2, and 1 electrodes showed that the corresponding specific capacities were stabilized at 478, 709 and 602 mAhg(-1) respectively, after 55 cycles at a current density of 400 mAg(-1). As both MnO and CoO exhibit similar theoretical capacities and MnO/MWCNT and CoO/MWCNT anodes both exhibit lower performance than Mn0.8Co0.2O/MWCNT, the improved performance of the [Formula: see text] alloy likely arises from beneficial synergistic interactions in the bimetallic system.

  14. Effect of cobalt alloying on the electrochemical performance of manganese oxide nanoparticles nucleated on multiwalled carbon nanotubes

    NASA Astrophysics Data System (ADS)

    Yazdani, Sajad; Kashfi-Sadabad, Raana; Palmieri, Alessandro; Mustain, William E.; Thompson Pettes, Michael

    2017-04-01

    MnO is an electrically insulating material which limits its usefulness in lithium ion batteries. We demonstrate that the electrochemical performance of MnO can be greatly improved by using oxygen-functional groups created on the outer walls of multiwalled carbon nanotubes (MWCNTs) as nucleation sites for metal oxide nanoparticles. Based on the mass of the active material used in the preparation of electrodes, the composite conversion-reaction anode material Mn1‑x Co x O/MWCNT with x = 0.2 exhibited the highest reversible specific capacity, 790 and 553 mAhg‑1 at current densities of 40 and 1600 mAg‑1, respectively. This is 3.1 times higher than that of MnO/MWCNT at a charge rate of 1600 mAg‑1. Phase segregation in the {{{Mn}}}1-x{{{Co}}}x{{O}} nanoparticles was not observed for x ≤ 0.15. Capacity retention in x = 0, 0.2, and 1 electrodes showed that the corresponding specific capacities were stabilized at 478, 709 and 602 mAhg‑1 respectively, after 55 cycles at a current density of 400 mAg‑1. As both MnO and CoO exhibit similar theoretical capacities and MnO/MWCNT and CoO/MWCNT anodes both exhibit lower performance than Mn0.8Co0.2O/MWCNT, the improved performance of the {{{Mn}}}1-x{{{Co}}}x{{O}}/{{MWCNT}} alloy likely arises from beneficial synergistic interactions in the bimetallic system.

  15. Direct Synthesis of Alloyed Si1-xGex Nanowires for Performance-Tunable Lithium Ion Battery Anodes.

    PubMed

    Stokes, Killian; Geaney, Hugh; Flynn, Grace; Sheehan, Martin; Kennedy, Tadhg; Ryan, Kevin M

    2017-09-18

    Here we report the formation of high capacity Li-ion battery anodes from Si1-xGex alloy nanowire arrays that are grown directly on stainless steel current collectors, in a single-step synthesis. The direct formation of these Si1-xGex nanowires (ranging from Si0.20Ge0.80 to Si0.67Ge0.33) represents a simple and efficient processing route for the production of Li-ion battery anodes possessing the benefits of both Si (high capacity) and Ge (improved rate performance and capacity retention). The nanowires were characterized through SEM, TEM, XRD and ex situ HRSEM/HRTEM. Electrochemical analysis was conducted on these nanowires, in half-cell configurations, with capacities of up to 1360 mAh/g (Si0.67Ge0.33) sustained after 250 cycles and in full cells, against a commercial cathode, where capacities up to 1364 mAh/g (Si0.67Ge0.33) were retained after 100 cycles.

  16. Microstructure and Performance of Kovar/Alumina Joints Made with Silver-Copper Base Active Metal Braze Alloys

    SciTech Connect

    STEPHENS, JOHN J.; VIANCO,PAUL T.; HLAVA,PAUL F.; WALKER,CHARLES A.

    1999-12-15

    Poor hermeticity performance was observed for Al{sub 2}O{sub 3}-Al{sub 2}O{sub 3} ceramic-ceramic joints having a Kovar{trademark} alloy interlayer. The active Ag-Cu-Ti filler metal was used to braze the substrates together. The Ti active element was scavenged from the filler metal by the formation of a (Fe, Ni, Co){sub x}Ti phase (x= 2-3) that prevented development of a continuous Ti{sub x}O{sub y} layer at the filler metal/Al{sub 2}O{sub 3} interface. Altering the process parameters did not circumvent the scavenging of Ti. Molybdenum barrier layers 1000, 2500, or 5000 {angstrom} thick on the Kovar{trademark} surfaces successfully allowed Ti{sub x}O{sub y} formation at the filler metal/Al{sub 2}O{sub 3} interface and hermetic joints. The problems with the Ag-Cu-Ti filler metal for Kovar{trademark}/Al{sub 2}O{sub 3} braze joints led to the evaluation of a Ag-Cu-Zr filler metal. The Zr (active element) in Ag-Cu-Zr filler metal was not susceptible to the scavenging problem.

  17. Effect of Fillet Rolling Load on the Fatigue Performance of a Micro-Alloy Steel Diesel Engine Crankshaft

    NASA Astrophysics Data System (ADS)

    Çevik, Gül; Gürbüz, Rıza

    2017-05-01

    Fillet rolling process is an effective method used to improve the fatigue performance of crankshafts by hardening the fillet region and inducing compressive residual stresses. This paper summarizes the work conducted to investigate the effect of rolling load on fatigue behaviour of a micro-alloy steel crankshaft used in diesel engine applications. Based on the staircase test methodology, component-scale resonant bending fatigue tests were conducted to obtain stress versus number of cycles curves and to evaluate the fatigue endurance limits of the crankshaft at un-rolled condition and fillet-rolled conditions at three different loads. Test data was analysed by Dixon-Mood method to calculate the endurance limits. Results showed that the endurance limit increased significantly with fillet rolling process in comparison to un-rolled condition. Endurance limit further increased with the increasing rolling load however with a limited extent above which excessive hardening deteriorates the fillet region; that is the workability limit. The outcomes of this study has shed light on the fillet rolling process to select the optimum rolling load for the used design and material conditions.

  18. Performance of a 22Cr-20Ni-18Co-Fe alloy for service to 870 degree C

    SciTech Connect

    Swindeman, R.W. ); Krukemyer, T.H. . Dept. of Mechanical Engineering)

    1991-01-01

    Tensile, creep, relaxation, and cyclic tests were performed on a 22Cr-20Ni-18Co-Fe alloy that was a candidate for the fabrication of a tubesheet to support ceramic particulate barrier filters in a hot-gas cleanup system. The tubesheet was expected to operate at temperatures to 870{degree}C, and the duty cycle involved several hundred thermal cycles. Tensile data and vendor creep data were used to formulate a simple deformation model to describe tensile and creep behavior. The applicability of the model to problems involving relaxation and cyclic hardening was examined and an assessment was made regarding the importance of hardening and recovery at temperatures in the range 800 to 870{degree}C. Finally, the model was applied to the problem of stress versus strain response during thermal cycling between 300 and 870{degree}C. Results were compared with experimental thermal cycling test results and reasonable agreement was obtained. A stress rupture correlation based on vendor-supplied data was then produced and used to calculate life damage summation for three creep-fatigue tests at 870{degree}C. It was found that the experimentally observed lives were substantially greater than those calculated from linear damage summation. Thus linear damage summation was judged to be a conservative approach to life prediction for thermal cycling conditions of the tubesheet. 13 refs., 12 figs., 2 tabs.

  19. In-Situ Generation of Oxide Nanowire Arrays from AgCuZn Alloy Sulfide with Enhanced Electrochemical Oxygen-Evolving Performance.

    PubMed

    Xie, Minghao; Ai, Shiqi; Yang, Jian; Yang, Yudi; Chen, Yihan; Jin, Yong

    2015-08-12

    In this study, AgCuZn sulfide is fabricated on the surface of AgCuZn alloys by hydrothermal sulfuration. This ternary metal sulfide is equipped with enhanced activity toward oxygen evolution reaction (OER) in an alkaline electrolyte. Through comparison of the alloys with diverse compositions, we find out the best electrochemical property of a particular alloy sulfide forming on a AgCuZn substrate (Ag:Cu:Zn=43:49:8). The alloy sulfide exhibits an onset overpotential (η) of 0.27 V with a Tafel slope of 95±2 mV dec(-1) and a current density of 130 mA cm(-2) at η of 0.57 V. Moreover, the obtained AgCuZn sulfide displays excellent stability, where the current density can increase to 130% of the initial value after a water electrolysis test for 100,000 s (27.7 h). Through investigating the electrode before and after the electrocatalysis, we find a remarkable activated process during which self-supported copper-silver oxide nanowire (CuO-Ag2O NW) arrays in situ form on the surface of the electrode. This work provides a feasible strategy for synthesis of high performance nonprecious metal electrocatalysts for water splitting.

  20. Electrochemiluminescent disposable cholesterol biosensor based on avidin-biotin assembling with the electroformed luminescent conducting polymer poly(luminol-biotinylated pyrrole).

    PubMed

    Ballesta-Claver, J; Ametis-Cabello, J; Morales-Sanfrutos, J; Megía-Fernández, A; Valencia-Mirón, M C; Santoyo-González, F; Capitán-Vallvey, L F

    2012-11-19

    An electrochemiluminescent cholesterol disposable biosensor has been prepared by the formation of assembled layers on gold screen-printed cells. The detection layer is based on the electro-formation of new luminol copolymers with different synthesized biotinylated pyrroles prepared by click-chemistry, offering a new transduction layer with new electroluminescent properties on biosensors. The electrochemiluminescence (ECL) luminol copolymers are electroformed by cyclic voltammetry (five cycles) at pH 7.0 uses a10(-3)M biotinylated pyrrole-luminol ratio of 1:10 in PBS buffer. With respect to the recognition layer, cholesterol oxidase was biotinylated by incubation with biotin vinyl sulfone, and immobilized on the copolymer by avidin-biotin interaction. The analytical signal of the biosensor is the ECL enzymatic initial rate working in chronoamperometric mode at 0.5V excitation potential with 10s between pulses at pH 9.5. The disposable device offers a cholesterol linear range from 1.5×10(-5)M to 8.0×10(-4)M with a limit of detection of 1.47×10(-5)M and accuracy of 7.9% for 9.0×10(-5)M and 14.1% for 2.0×10(-4)M, (n=5). Satisfactory results were obtained for cholesterol determination in serum samples compared to a reference procedure.

  1. Alloy materials

    DOEpatents

    Hans Thieme, Cornelis Leo; Thompson, Elliott D.; Fritzemeier, Leslie G.; Cameron, Robert D.; Siegal, Edward J.

    2002-01-01

    An alloy that contains at least two metals and can be used as a substrate for a superconductor is disclosed. The alloy can contain an oxide former. The alloy can have a biaxial or cube texture. The substrate can be used in a multilayer superconductor, which can further include one or more buffer layers disposed between the substrate and the superconductor material. The alloys can be made a by process that involves first rolling the alloy then annealing the alloy. A relatively large volume percentage of the alloy can be formed of grains having a biaxial or cube texture.

  2. Grain size effect on mechanical performance of nanostructured superelastic NiTi alloy

    NASA Astrophysics Data System (ADS)

    Xiao, Yao; Zeng, Pan; Lei, Liping

    2017-03-01

    The mechanical performance of superelastic NiTi with various grain sizes (GSs) in nanocrystalline regime (GS  <  30 nm) are investigated. With the help of digital image correlation, both global and local mechanical responses of NiTi during quasi-static test and fatigue cycling are recorded. If GS is below 14 nm, NiTi deforms homogenously; if GS is above 14 nm, NiTi deforms in a heterogeneous manner. The mechanical response, the fatigue life, the dissipation energy and the resistance to the dissipation energy degradation of nanostructured NiTi are addressed and analyzed. The results indicate that the mechanical performance of NiTi can be designed and optimized by controlling GS in a moderate regime.

  3. Corrosion Performance of High Damping Alloys in 3.5% Sodium Chloride Environment.

    DTIC Science & Technology

    1987-09-01

    StANDARDS lIbi A W - ~ ~ ~ -wW -. ~ w %b~~Ř b. J~b NAVAL POSTGRADUATE SCHOOL Monterey, California CDClt F1LE CGPu 00 0 00 THESIS N J CORROSION PERFORMANCE...electrochemical nature of corrosion provides a means of determining an almost instantaneous corrosion rate. Corrosion rate and the nature of corrosion attack were...Potentiodynamic polarization and polarization resistance measurements were compared with. the results of actual sea exposures. A zero resistance ammeter

  4. Electroformed Nanocrystalline Coatings An Advanced Alternative to Hard-Chrome Electroplating

    DTIC Science & Technology

    2003-04-02

    E. Lee, Babcock & Wilcox Canada Dr. Jonathan L. McCrea, Integran Technologies Dr. Uwe Erb, University of Toronto HCAT Meeting, San Diego, California...5e. TASK NUMBER 5f. WORK UNIT NUMBER 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) Babcock & Wilcox Canada,581 Coronation Boulevard...Through Environmental Research SM SERDP Program 1152 DACA72-00-C-003 (9/26/02) 14 H2 Embrittlement Retest Nano Co 2-3 wt% P Careful NDE of test specimens

  5. Performance analysis of STT-RAM with cross shaped free layer using Heusler alloys

    NASA Astrophysics Data System (ADS)

    Bharat Kumary, Tangudu; Ghosh, Bahniman; Awadhiya, Bhaskar; Verma, Ankit Kumar

    2016-01-01

    We have investigated the performance of a spin transfer torque random access memory (STT-RAM) cell with a cross shaped Heusler compound based free layer using micromagnetic simulations. We have designed a free layer using a Cobalt based Heusler compound. Simulation results clearly show that the switching time from one state to the other state has been reduced, also it has been found that the critical switching current density (to switch the magnetization of the free layer of the STT RAM cell) is reduced.

  6. Fatigue performance of metastable β titanium alloys: Effects of microstructure and surface finish

    NASA Astrophysics Data System (ADS)

    Kocan, Marcin; Wagner, Lothar; Rack, H. J.

    2005-12-01

    This investigation examined the role of microstructure and surface finish on the high cycle fatigue (HCF) performance of TIMETAL LCB (Ti-6.8Mo-4.5Fe-1.5Al). The as-received microstructure of LCB consisted of elongated β grains with a semicontinuous grain boundary α layer. In contrast, a fine equiaxed β + spheroidized α LCB microstructure was achieved by hot swaging and solution (recrystallization) anneal. The latter modification of the prior β grain structure, together with the size, morphology, and distribution of the primary α phase, resulted in a significant enhancement in the tensile and HCF properties. Furthermore, prestraining (PS), as would be expected during the fabrication of an automotive coil spring, and prior to aging for 30 min at temperatures between 500 and 550 °C, led to additional increases in tensile strength. In contrast, the HCF performance was always reduced when PS prior to aging was included in the overall processing procedure. Finally, shot-peening and roller-burnishing both resulted in an increased fatigue life in the finite life regimen; however, significant reductions in the 107 cycle fatigue strengths were observed when these procedures were used. These observations have been explained by including the effect of process-induced residual tensile stresses in the fatigue analysis, resulting in subsurface fatigue crack nucleation.

  7. Microstructures and Mechanical Performance of Plasma-Nitrided Al0.3CrFe1.5MnNi0.5 High-Entropy Alloys

    NASA Astrophysics Data System (ADS)

    Tang, Wei-Yeh; Chuang, Ming-Hao; Lin, Su-Jien; Yeh, Jien-Wei

    2012-07-01

    This study investigates the effect of plasma nitriding at 798 K (525 °C) on microstructures and the mechanical performance of Al0.3CrFe1.5MnNi0.5 high-entropy alloys (HEAs) obtained using different cast and wrought processing. All the alloys can be well nitride, with a thickness of around 80 μm, and attain a peak hardness level around Hv 1300 near the surface. The main nitride phases are CrN, AlN, and (Mn, Fe)4N. Those of the substrates are bcc, fcc, Al-, and Ni-rich B2 precipitates, and ρ phase. Their relative amounts depend on the prior processing and also change under the heat treatment during nitriding. The formation of ρ phase during nitriding could in-situ harden the substrate to attain the suitable level required for wear applications. This gives the advantage in simplifying the processing for making a wear-resistance component or a mold since austenitizing, quench hardening, and tempering required for steels such as SACM and SKD steels are no longer required and final finishing can be accomplished before nitriding. Nitrided Al0.3CrFe1.5MnNi0.5 samples have much better wear resistance than un-nitrided ones by 49 to 80 times and also exhibit superior adhesive wear resistance to conventional nitrided alloys: nitriding steel SACM-645 (AISI 7140), 316 stainless steel, and hot-mold steel SKD-61 (AISI H13) by 22 to 55 times depending on prior processing. The superiority is due to the fact that the present nitrided alloys possess a much thicker highly hardened layer than the conventional alloys.

  8. Electrochemical Performances of Li2MnSiO4 Cathodes Synthesized by Mechanical Alloying Process.

    PubMed

    Jin, Yun-Ho; Park, Kyung-Soo; Kang, Lee-Seung; Kim, Bum Sung; Hong, Hyun-Seon

    2015-03-01

    We report the fabrication and electrochemical properties of Li2MnSiO4 powders produced by various solid-state reactions, such as ball-, attrition-, and bead-milling. Li2MnSiO4 powders prepared by bead-milling had the smallest particle sizes (~100 nm) and the largest amount of surface carbon (~20 wt%), which were produced by adding sucrose during milling process. The surface carbon layer can improve electronic/ionic conductivity of Li2MnSiO4 as cathode material for lithium ion battery. As expected, the bead-milled Li2MnSiO4 powder electrode showed the best electrochemical performance of the electrode materials obtained by the various solid-state reactions. This is attributed to the small particle size and facile electronic transport through the conductive carbon layer on each Li2MnSiO4 particle.

  9. Performance of Al-rich Oxidation Resistant Coatings for Fe-Base Alloys

    SciTech Connect

    Pint, Bruce A; Zhang, Ying

    2011-01-01

    Aluminum-rich coatings made by chemical vapor deposition and pack cementation on ferritic (e.g. Fe-9Cr-1Mo) and austenitic (Type 304L) substrates are being evaluated at 650-800 C. For oxidation testing, a humid air environment was used to quantify coating performance, as uncoated substrates experience rapid oxidation at these temperatures. A main goal of this work is to demonstrate the potential benefits and problems with alumina-forming coatings. The higher exposure temperatures were selected to accelerate the degradation of the coating by interdiffusion with the substrate. A general conclusion of this testing was that coatings with less Al and a ferritic Fe(Al) structure could be more durable than higher Al content aluminide coatings which have a large thermal expansion mismatch with these substrates. A lifetime model has been developed using diffusion and oxidation observations to predict coating performance as a function of temperature and initial coating composition. To test and improve the model, additional experiments are now being conducted to determine the effect of substrate composition (e.g. Cr content using Fe-12Cr and Fe-9Cr-2W substrates) and exposure temperature on the critical Al content for coating failure. Because of the unexpectedly low level of Al measured at coating failure ({approx}3.5 at.% at 700 C), exposures of specimens with thick ({approx}200 {micro}m) high Al content coatings were stopped after 10kh at 800 C and 20kh at 700 C because extremely long times to failure were predicted. Post-exposure Al concentration profiles for these specimens were measured using electron microprobe.

  10. Microstructure and electrochemical hydrogenation/dehydrogenation performance of melt-spun La-doped Mg{sub 2}Ni alloys

    SciTech Connect

    Hou, Xiaojiang; Hu, Rui; Zhang, Tiebang Kou, Hongchao; Song, Wenjie; Li, Jinshan

    2015-08-15

    This work focuses on microstructure and electrochemical hydrogen storage properties of La-doped Mg{sub 2}Ni alloys. The alloys with nominal compositions of Mg{sub 2}Ni{sub 1−x}La{sub x} (x = 0, 0.1, 0.3, 0.5) were prepared via metallurgical smelting and melt-spun on a rotating copper wheel. The scanning electron microscope, X-ray diffraction, differential scanning calorimetry and transition electron microscope, galvanostatic charging/discharging and other electrochemical measurements were employed to investigate. The results show that the increasing of La content and melt-spinning speed favors the formation of Mg–Ni–La amorphous/nanocrystalline alloys. It is found that the melt-spun ribbons display increased discharge capacities and superior cycle stabilities compared to the as-cast alloys with and without La. The potentiodynamic polarization results indicate that melt-spun La-doped Mg{sub 2}Ni ribbons possess more positive corrosion potential E{sub corr} and exhibit relatively high corrosion resistance against the alkaline solution. The mechanism for electrochemical hydrogenation/dehydrogenation has been proposed based on the effect of microstructures on the mass/charge transfer process for electrode electrochemical reaction. - Highlights: • Nanocrystalline/amorphous Mg–Ni–La alloys are obtained by melt-spinning. • Microstructures of as-cast and rapid quenched Mg{sub 2}Ni{sub 1−x}La{sub x} alloys are investigated. • Electrochemical hydrogenation properties of experimental alloys are characterized. • Electrochemical hydrogen absorption/desorption mechanism is proposed.

  11. Numerical analysis of static performance comparison of friction stir welded versus riveted 2024-T3 aluminum alloy stiffened panels

    NASA Astrophysics Data System (ADS)

    Shao, Qing; He, Yuting; Zhang, Teng; Wu, Liming

    2014-07-01

    Most researches on the static performance of stiffened panel joined by friction stir welding(FSW) mainly focus on the compression stability rather than shear stability. To evaluate the potential of FSW as a replacement for traditional rivet fastening for stiffened panel assembly in aviation application, finite element method(FEM) is applied to compare compression and shear stability performances of FSW stiffened panels with stability performances of riveted stiffened panels. FEMs of 2024-T3 aluminum alloy FSW and riveted stiffened panels are developed and nonlinear static analysis method is applied to obtain buckling pattern, buckling load and load carrying capability of each panel model. The accuracy of each FEM of FSW stiffened panel is evaluated by stability experiment of FSW stiffened panel specimens with identical geometry and boundary condition and the accuracy of each FEM of riveted stiffened panel is evaluated by semi-empirical calculation formulas. It is found that FEMs without considering weld-induced initial imperfections notably overestimate the static strengths of FSW stiffened panels. FEM results show that, buckling patterns of both FSW and riveted compression stiffened panels represent local buckling of plate between stiffeners. The initial buckling waves of FSW stiffened panel emerge uniformly in each plate between stiffeners while those of riveted panel mainly emerge in the mid-plate. Buckling patterns of both FSW and riveted shear stiffened panels represent local buckling of plate close to the loading corner. FEM results indicate that, shear buckling of FSW stiffened panel is less sensitive to the initial imperfections than compression buckling. Load carrying capability of FSW stiffened panel is less sensitive to the initial imperfections than initial buckling. It can be concluded that buckling loads of FSW panels are a bit lower than those of riveted panels whereas carrying capabilities of FSW panels are almost equivalent to those of riveted

  12. Resistance Spot Weld Failure Mode and Weld Performance for Aluminium Alloys

    SciTech Connect

    Sun, Xin

    2010-01-30

    In this chapter, we present the strength and failure modes of reactive NanoFoil® bonded joints for similar and dissimilar lightweight materials. NanoFoil® is a multi-layer foil fabricated through the growth of thousands of nanoscale layers of aluminum and nickel by vapor deposition. Initiated by an energy impulse, the like-like bonds of the atoms of each layer in the foil are exchanged for more stable unlike bonds between atoms from neighboring layers. As the atoms of each layer mix, heat is generated, creating a self-sustaining reaction traveling along the length of the foil. The instantaneous release of heat energy by this reaction is controlled by the nanolayer thickness and lay-up, such that accurate control of a highly localized heat source can be realized, allowing bonding without compromising the properties/integrities of the base materials. First, solder and braze joints for similar and dissimilar material combinations of steel, aluminum and magnesium are fabricated. Static bond strength tests under tensile shear loading condition are then performed to quantify the bond strength for different material combinations. The through-thickness microstructure changes and modifications by the bonding process are quantified using SEM. Depending on the base material combinations, it is shown that the nanofoil bond strength is comparable to those of the conventional structural adhesive bonds.

  13. Tungsten joining with copper alloy and its high heat load performance

    NASA Astrophysics Data System (ADS)

    Liu, Xiang; Lian, Youyun; Chen, Lei; Cheng, Zengkui; Chen, Jiming; Duan, Xuru; Song, Jioupeng; Yu, Yang

    2014-12-01

    W-CuCrZr joining technology by using low activation Cu-Mn filler metal was developed at Southwestern Institute of Physics (SWIP) for the manufacturing of divertor components of fusion experiment devices. In addition, a fast W coating technology by chemical vapor deposition (CVD) was also developed and CVD-W/CuCrZr and CVD-W/C mockups with a W coating thickness of 2 mm were prepared. In order to assess their high heat flux (HHF) performances, a 60 kW Electron-beam Material testing Scenario (EMS-60) equipped with a 150 keV electron beam welding gun was constructed at SWIP. Experimental results indicated that brazed W/CuCrZr mockups can withstand 8 MW/m2 heat flux for 1000 cycles without visible damages and CVD-W/CuCrZr mockups with W-Cu gradient interface can survive 1000 cycles under 11 MW/m2 heat flux. An ultrasonic inspection method for non-destructive tests (NDT) of brazed W/CuCrZr mockups was established and 2 mm defect can be detected. Infinite element analysis and heat load tests indicated that 5 mm defect had less noticeable influence on the heat transfer.

  14. Development Of Advanced Sandwich Core Topologies Using Fused Deposition Modeling And Electroforming Processes

    NASA Astrophysics Data System (ADS)

    Storck, Steven M.

    New weight efficient materials are needed to enhance the performance of vehicle systems allowing increased speed, maneuverability and fuel economy. This work leveraged a multi-length-scale composite approach combined with hybrid material methodology to create new state-of-the-art additive manufactured sandwich core material. The goal of the research was to generate a new material to expands material space for strength versus density. Fused-Deposition-Modeling (FDM) was used to remove geometric manufacturing constraints, and electrodepositing was used to generate a high specific-strength, bio-inspired hybrid material. Microtension samples (3mm x 1mm with 250mum x 250mum gage) were used to investigate the electrodeposited coatings in the transverse (TD) and growth (GD) directions. Three bath chemistries were tested: copper, traditional nickel sulfamate (TNS) nickel, and nickel deposited with a platinum anode (NDPA). NDPA shows tensile strength exceeding 1600 MPa, significantly beyond the literature reported values of 60MPa. This strengthening was linked to grain size refinement into the sub-30nm range, in addition to grain texture refinement resulting in only 17% of the slip systems for nickel being active. Anisotropy was observed in nickel deposits, which was linked to texture evolution inside of the coating. Microsample testing guided the selection of 15mum layer of copper deposition followed by a 250 mum NDPA layer. Classical formulas for structural collapse were used to guide an experimental parametric study to establish a weight/volume efficient strut topology. Length, diameter and thickness were all investigated to determine the optimal column topology. The most optimal topology exists when Eulerian buckling, shell micro buckling and yielding failure modes all exist in a single geometric topology. Three macro-scale sandwich topologies (pyramidal, tetrahedral, and strut-reinforced-tetrahedral (SRT) were investigated with respect to strength-per-unit-weight. The

  15. Initial assessment of Ni-base alloy performance in 0.1 MPa and supercritical CO2

    DOE PAGES

    Pint, B. A.; Keiser, J. R.

    2015-09-25

    There is considerable interest in increasing the working temperature of both open and closed supercritical CO2 (sCO2) cycles to ≥700 °C. At these temperatures, it is unlikely that any Fe-base alloys have suitable strength and therefore the focus is on Ni-base alloys for this application. To begin addressing the lack of compatibility data under these conditions, initial work exposed a wide range of candidate alloys in 500-h exposures at 20 MPa (200 bar) CO2 at 650 -750 °C in high purity CO2. In general, the reaction products were thin and protective in these exposures. A smaller group of alloy couponsmore » focusing on chromia- and alumina-forming alloys was exposed for 500h in 0.1 MPa (1bar) air, CO2, CO2+O2 and CO2+H2O for comparison. Thus, the thin surface oxides formed were very similar to those formed at high pressure and no clear detrimental effect of CO2 oxidation or O2 or H2O impurities could be observed in these exposures.« less

  16. Wetting and Mechanical Performance of Zirconia Brazed with Silver/Copper Oxide and Silver/Vanadium Oxide Alloys

    SciTech Connect

    Sinnamon, Kathleen E.; Meier, Alan; Joshi, Vineet V.

    2014-12-01

    The wetting behavior and mechanical strength of silver/copper oxide and silver/vanadium oxide braze alloys were investigated for both magnesia-stabilized and yttria-stabilized (Mg-PSZ and Y-TZP) transformation toughened zirconia substrates. The temperatures investigated were 1000 to 1100°C, with oxide additions of 1 to 10 weight percent V2O5 or CuO, and hold times of 0.9 to 3.6 ks. Increasing either the isothermal hold temperature or time had a distinctly negative effect on the joint strength. The maximum strengths for both braze alloys were obtained for 5 wt. % oxide additions at 1050°C with a hold time of 0.9 ks. The Mg-PSZ/Ag-CuO system exhibited a average fracture strength of 255 MPa (45% of the reported monolithic strength), and the Y-TZP/Ag-CuO system had an average fracture strength of 540 MPa (30% of the reported monolithic strength). The fracture strengths were lower for the Ag-V2O5 braze alloys, with fracture strengths of approximately 180 MPa (30% of the monolithic strength) for Mg-PSZ versus approximately 160 MPa (10% of the monolithic strength) for Y-TZP. No interfacial products were observed in low magnification SEM analysis for the brazing alloys containing V2O5 additions, while there were interfacial products present for brazes prepared with CuO additions in the braze alloy.

  17. Structure and refinement performance of Al-5Ti-0.2C master alloy produced via an improved self propagating synthesis approach

    NASA Astrophysics Data System (ADS)

    Svynarenko, Kateryna; Zhang, Yubo; Jie, Jinchuan; Kutsova, Valentyna; Li, Tingju

    2017-07-01

    When Al-Ti-C master alloys are produced via the conventional Self-propagating High-temperature Synthesis (SHS), the reduction of production temperature below 1523 K leads to the drastic deterioration of the refiner efficacy. In the present work, a simple yet effective way to improve the combustion process for low TiC-containing refiners is proposed. The SHS reaction was performed to obtain Al-10TiC slurry first, which subsequently was mixed with Al-Ti melt to obtain Al-5Ti-0.2C master alloy. By means of the proposed method, the process temperature was lowered to 1323 K. According to the results, in the case of improved SHS approach, the Al temperature after the onset of reaction increases by 90-100 K more than in the case of conventional preparation route, providing better kinetic conditions for TiC formation. As a result, at 1323 K production temperature, the average carbide size increases by 100% as compared to the conventionally produced refiner, which is claimed to be a reason for the improved refining performance of master alloy.

  18. Optimization of thermoelectric performance of SrSi2-based alloys via the modification in band structure and phonon-point-defect scattering

    PubMed Central

    Kuo, Yung-Kang; Ramachandran, Balakrishnan; Lue, Chin-Shan

    2014-01-01

    Thermoelectric properties of alkaline-earth-metal disilicides are strongly dependent on their electronic band structure in the vicinity of the Fermi level. In particular, the strontium disilicide, SrSi2 with a narrow band gap of about few tens of meV is composed of non-toxic, naturally abundant elements, and its thermoelectric properties are very sensitive to the substitution/alloying with third elements. In this article, we summarize the thermoelectric performance of substituted and Sr-deficient/Sr-rich SrSi2 alloys to realize the high thermoelectric figure-of-merit (ZT) for practical applications in the electronic and thermoelectric aspects, and also to explore the alternative routes to further improve its ZT value. PMID:25505784

  19. Optimization of thermoelectric performance of SrSi2-based alloys via the modification in band structure and phonon-point-defect scattering.

    PubMed

    Kuo, Yung-Kang; Ramachandran, Balakrishnan; Lue, Chin-Shan

    2014-01-01

    Thermoelectric properties of alkaline-earth-metal disilicides are strongly dependent on their electronic band structure in the vicinity of the Fermi level. In particular, the strontium disilicide, SrSi2 with a narrow band gap of about few tens of meV is composed of non-toxic, naturally abundant elements, and its thermoelectric properties are very sensitive to the substitution/alloying with third elements. In this article, we summarize the thermoelectric performance of substituted and Sr-deficient/Sr-rich SrSi2 alloys to realize the high thermoelectric figure-of-merit (ZT) for practical applications in the electronic and thermoelectric aspects, and also to explore the alternative routes to further improve its ZT value.

  20. A study of the performance of tight-binding models for silicon and silicon-germanium alloys

    NASA Astrophysics Data System (ADS)

    Roberts, Amanda Killen

    1998-11-01

    resulted in a superior reproduction of a wide variety of physical properties of these systems, which is particularly evident in improved defect formation energies. We have also found that our SiGe model gives a good reproduction of Vegard's law for SiGe alloys containing up to 50% Ge. Given these results, we expect our Si, Ge, and SiGe models to perform well in dynamical studies of dopants and defects.

  1. Assessment of the performance potential of the martensitic alloy HT-9 for liquid-metal fast-breeder-reactor applications

    SciTech Connect

    Straalsund, J.L.; Gelles, D.S.

    1983-05-01

    Martensitic stainless steels appear to provide attractive alternatives to austenitic stainless steels for liquid metal fast breeder reactors (LMFBR). The United States National Cladding/Duct (NCD) Materials Development Program has selected Sandvik alloy HT-9 (12CrMoW) as one of six prime candidate alloys for advanced in-core structural materials having very high peak burnup capabilities. The NCD program, since 1974, has been accumulating engineering data for HT-9. Properties include swelling, irradiation creep and microstructure as a function of fluence, postirradiation mechanical properties, thermal creep, sodium compatibility and hardware fabrication technology. Tests results are presented.

  2. High performance SERS on nanoporous gold substrates synthesized by chemical de-alloying a Au-based metallic glass

    NASA Astrophysics Data System (ADS)

    Xue, Yanpeng; Scaglione, Federico; Rizzi, Paola; Battezzati, Livio

    2017-12-01

    A Au20Cu48Ag7Pd5Si20 metallic glass precursor has been used to synthesize nanoporous gold by chemical de-alloying in a mixture of HNO3 and HF. Gold ligaments of size ranging from 45 to 100 nm were obtained as a function of HNO3 concentration, electrolyte temperature and de-alloying time. The as-prepared nanoporous gold exhibited strong surface enhanced Raman scattering (SERS) effect using 4,4‧-bi-pyridine as probe molecule. For application in melamine sensing, the detection limit of 10-6 M was achieved, which indicated that this biocompatible material has great potential as SERS active substrate.

  3. Correlation between Mechanical Behavior and Actuator-type Performance of Ni-Ti-Pd High-temperature Shape Memory Alloys

    NASA Technical Reports Server (NTRS)

    Bigelow, Glen S.; Padula, Santo A., II; Garg, Anita; Noebe, Ronald D.

    2007-01-01

    High-temperature shape memory alloys in the NiTiPd system are being investigated as lower cost alternatives to NiTiPt alloys for use in compact solid-state actuators for the aerospace, automotive, and power generation industries. A range of ternary NiTiPd alloys containing 15 to 46 at.% Pd has been processed and actuator mimicking tests (thermal cycling under load) were used to measure transformation temperatures, work behavior, and dimensional stability. With increasing Pd content, the work output of the material decreased, while the amount of permanent strain resulting from each load-biased thermal cycle increased. Monotonic isothermal tension testing of the high-temperature austenite and low temperature martensite phases was used to partially explain these behaviors, where a mismatch in yield strength between the austenite and martensite phases was observed at high Pd levels. Moreover, to further understand the source of the permanent strain at lower Pd levels, strain recovery tests were conducted to determine the onset of plastic deformation in the martensite phase. Consequently, the work behavior and dimensional stability during thermal cycling under load of the various NiTiPd alloys is discussed in relation to the deformation behavior of the materials as revealed by the strain recovery and monotonic tension tests.

  4. Turning the halide switch in the synthesis of Au–Pd alloy and core–shell nanoicosahedra with terraced shells: Performance in electrochemical and plasmon-enhanced catalysis

    DOE PAGES

    Hsu, Shih -Cheng; Chuang, Yu -Chun; Sneed, Brian T.; ...

    2016-01-01

    Au Pd nanocrystals are an intriguing system to study the integrated functions of localized surface plasmon resonance (LSPR) and heterogeneous catalysis. Gold is both durable and can harness incident light energy to enhance the catalytic activity of another metal, such as Pd, via the SPR effect in bimetallic nanocrystals. Despite the superior catalytic performance of icosahedral (IH) nanocrystals compared to alternate morphologies, the controlled synthesis of alloy and core shell IH is still greatly challenged by the disparate reduction rates of metal precursors and lack of continuous epigrowth on multiply twinned boundaries of such surfaces. Herein, we demonstrate a one-stepmore » strategy for the controlled growth of monodisperse Au Pd alloy and core shell IH with terraced shells by turning an ionic switch between [Br ]/[Cl–] in the coreduction process. The core shell IH nanocrystals contain AuPd alloy cores and ultrathin Pd shells (<2 nm). They not only display more than double the activity of the commercial Pd catalysts in ethanol electrooxidation attributed to monatomic step terraces but also show SPR-enhanced conversion of 4-nitrophenol. Furthermore, this strategy holds promise toward the development of alternate bimetallic IH nanocrystals for electrochemical and plasmon-enhanced catalysis.« less

  5. Turning the halide switch in the synthesis of Au–Pd alloy and core–shell nanoicosahedra with terraced shells: Performance in electrochemical and plasmon-enhanced catalysis

    SciTech Connect

    Hsu, Shih -Cheng; Chuang, Yu -Chun; Sneed, Brian T.; Cullen, David A.; Chiu, Te -Wei; Kuo, Chun -Hong

    2016-01-01

    Au Pd nanocrystals are an intriguing system to study the integrated functions of localized surface plasmon resonance (LSPR) and heterogeneous catalysis. Gold is both durable and can harness incident light energy to enhance the catalytic activity of another metal, such as Pd, via the SPR effect in bimetallic nanocrystals. Despite the superior catalytic performance of icosahedral (IH) nanocrystals compared to alternate morphologies, the controlled synthesis of alloy and core shell IH is still greatly challenged by the disparate reduction rates of metal precursors and lack of continuous epigrowth on multiply twinned boundaries of such surfaces. Herein, we demonstrate a one-step strategy for the controlled growth of monodisperse Au Pd alloy and core shell IH with terraced shells by turning an ionic switch between [Br ]/[Cl] in the coreduction process. The core shell IH nanocrystals contain AuPd alloy cores and ultrathin Pd shells (<2 nm). They not only display more than double the activity of the commercial Pd catalysts in ethanol electrooxidation attributed to monatomic step terraces but also show SPR-enhanced conversion of 4-nitrophenol. Furthermore, this strategy holds promise toward the development of alternate bimetallic IH nanocrystals for electrochemical and plasmon-enhanced catalysis.

  6. Turning the Halide Switch in the Synthesis of Au-Pd Alloy and Core-Shell Nanoicosahedra with Terraced Shells: Performance in Electrochemical and Plasmon-Enhanced Catalysis.

    PubMed

    Hsu, Shih-Cheng; Chuang, Yu-Chun; Sneed, Brian T; Cullen, David A; Chiu, Te-Wei; Kuo, Chun-Hong

    2016-09-14

    Au-Pd nanocrystals are an intriguing system to study the integrated functions of localized surface plasmon resonance (LSPR) and heterogeneous catalysis. Gold is both durable and can harness incident light energy to enhance the catalytic activity of another metal, such as Pd, via the SPR effect in bimetallic nanocrystals. Despite the superior catalytic performance of icosahedral (IH) nanocrystals compared to alternate morphologies, the controlled synthesis of alloy and core-shell IH is still greatly challenged by the disparate reduction rates of metal precursors and lack of continuous epigrowth on multiply twinned boundaries of such surfaces. Herein, we demonstrate a one-step strategy for the controlled growth of monodisperse Au-Pd alloy and core-shell IH with terraced shells by turning an ionic switch between [Br(-)]/[Cl(-)] in the coreduction process. The core-shell IH nanocrystals contain AuPd alloy cores and ultrathin Pd shells (<2 nm). They not only display more than double the activity of the commercial Pd catalysts in ethanol electrooxidation attributed to monatomic step terraces but also show SPR-enhanced conversion of 4-nitrophenol. This strategy holds promise toward the development of alternate bimetallic IH nanocrystals for electrochemical and plasmon-enhanced catalysis.

  7. The in vitro and in vivo performance of a strontium-containing coating on the low-modulus Ti35Nb2Ta3Zr alloy formed by micro-arc oxidation.

    PubMed

    Liu, Wei; Cheng, Mengqi; Wahafu, Tuerhongjiang; Zhao, Yaochao; Qin, Hui; Wang, Jiaxing; Zhang, Xianlong; Wang, Liqiang

    2015-07-01

    The β-titanium alloy is thought to be a promising alloy using as orthopedic or dental implants owing to its characteristics, which contains low elastic modulus, high corrosion resistance and well biocompatibility. Our previous study has reported that a new β-titanium alloy Ti35Nb2Ta3Zr showed low modulus close to human bone, equal tissue compatibility to a traditional implant alloy Ti6Al4V. In this study, micro-arc oxidation (MAO) was applied on the Ti35Nb2Ta3Zr alloy to enhance its surface characteristics and biocompatibility and osseointegration ability. Two different coatings were formed, TiO2 doped with calcium-phosphate coating (Ca-P) and calcium-phosphate-strontium coating (Ca-P-Sr). Then we evaluated the effects of the MAO coatings on the Ti35Nb2Ta3Zr alloy through in vitro and in vivo tests. As to the characteristics of the coatings, the morphology, chemical composition, surface roughness and contact angle of MAO coatings were tested by scanning electron microscopy, energy dispersive spectroscopy, atomic force microscopy, and video contact-angle measurement system respectively. Besides, we performed MTT assay, ALP test and cell morphology-adhesion test on materials to evaluate the MAOed coating materials' biocompatibility in vitro. The in vivo experiment was performed through rabbit model. Alloys were implanted into rabbits' femur shafts, then we performed micro-CT, histological and sequential fluorescent labeling analysis to evaluate implants' osseointegration ability in vivo. Finally, the Ca-P specimens and Ca-P-Sr specimens exhibited a significant enhancement in surface roughness, hydrophilicity, cell proliferation, cell adhesion. More new bone was found around the Ca-P-Sr coated alloy than Ca-P coated alloy and Ti35Nb2Ta3Zr alloy. In conclusion, the MAO treatment improved in vitro and in vivo performance of Ti35Nb2Ta3Zr alloy. The Ca-P-Sr coating may be a promising modified surface formed by MAO for the novel β-titanium alloy Ti35Nb2Ta3Zr.

  8. Magnetic Nickel iron Electroformed Trap (MagNET): a master/replica fabrication strategy for ultra-high throughput (>100 mL h(-1)) immunomagnetic sorting.

    PubMed

    Ko, Jina; Yelleswarapu, Venkata; Singh, Anup; Shah, Nishal; Issadore, David

    2016-08-02

    Microfluidic devices can sort immunomagnetically labeled cells with sensitivity and specificity much greater than that of conventional methods, primarily because the size of microfluidic channels and micro-scale magnets can be matched to that of individual cells. However, these small feature sizes come at the expense of limited throughput (ϕ < 5 mL h(-1)) and susceptibility to clogging, which have hindered current microfluidic technology from processing relevant volumes of clinical samples, e.g. V > 10 mL whole blood. Here, we report a new approach to micromagnetic sorting that can achieve highly specific cell separation in unprocessed complex samples at a throughput (ϕ > 100 mL h(-1)) 100× greater than that of conventional microfluidics. To achieve this goal, we have devised a new approach to micromagnetic sorting, the magnetic nickel iron electroformed trap (MagNET), which enables high flow rates by having millions of micromagnetic traps operate in parallel. Our design rotates the conventional microfluidic approach by 90° to form magnetic traps at the edges of pores instead of in channels, enabling millions of the magnetic traps to be incorporated into a centimeter sized device. Unlike previous work, where magnetic structures were defined using conventional microfabrication, we take inspiration from soft lithography and create a master from which many replica electroformed magnetic micropore devices can be economically manufactured. These free-standing 12 μm thick permalloy (Ni80Fe20) films contain micropores of arbitrary shape and position, allowing the device to be tailored for maximal capture efficiency and throughput. We demonstrate MagNET's capabilities by fabricating devices with both circular and rectangular pores and use these devices to rapidly (ϕ = 180 mL h(-1)) and specifically sort rare tumor cells from white blood cells.

  9. Magnetic Nickel iron Electroformed Trap (MagNET): a master/replica fabrication strategy for ultra-high throughput (>100 mL h−1) immunomagnetic sorting†

    PubMed Central

    Ko, Jina; Yelleswarapu, Venkata; Singh, Anup; Shah, Nishal

    2016-01-01

    Microfluidic devices can sort immunomagnetically labeled cells with sensitivity and specificity much greater than that of conventional methods, primarily because the size of microfluidic channels and micro-scale magnets can be matched to that of individual cells. However, these small feature sizes come at the expense of limited throughput (ϕ < 5 mL h−1) and susceptibility to clogging, which have hindered current microfluidic technology from processing relevant volumes of clinical samples, e.g. V > 10 mL whole blood. Here, we report a new approach to micromagnetic sorting that can achieve highly specific cell separation in unprocessed complex samples at a throughput (ϕ > 100 mL h−1) 100× greater than that of conventional microfluidics. To achieve this goal, we have devised a new approach to micromagnetic sorting, the magnetic nickel iron electroformed trap (MagNET), which enables high flow rates by having millions of micromagnetic traps operate in parallel. Our design rotates the conventional microfluidic approach by 90° to form magnetic traps at the edges of pores instead of in channels, enabling millions of the magnetic traps to be incorporated into a centimeter sized device. Unlike previous work, where magnetic structures were defined using conventional microfabrication, we take inspiration from soft lithography and create a master from which many replica electroformed magnetic micropore devices can be economically manufactured. These free-standing 12 µm thick permalloy (Ni80Fe20) films contain micropores of arbitrary shape and position, allowing the device to be tailored for maximal capture efficiency and throughput. We demonstrate MagNET's capabilities by fabricating devices with both circular and rectangular pores and use these devices to rapidly (ϕ = 180 mL h−1) and specifically sort rare tumor cells from white blood cells. PMID:27170379

  10. Casting alloys.

    PubMed

    Wataha, John C; Messer, Regina L

    2004-04-01

    Although the role of dental casting alloys has changed in recent years with the development of improved all-ceramic materials and resin-based composites, alloys will likely continue to be critical assets in the treatment of missing and severely damaged teeth. Alloy shave physical, chemical, and biologic properties that exceed other classes of materials. The selection of the appropriate dental casting alloy is paramount to the long-term success of dental prostheses,and the selection process has become complex with the development of many new alloys. However, this selection process is manageable if the practitioner focuses on the appropriate physical and biologic properties, such as tensile strength, modulus of elasticity,corrosion, and biocompatibility, and avoids dwelling on the less important properties of alloy color and short-term cost. The appropriate selection of an alloy helps to ensure a longer-lasting restoration and better oral health for the patient.

  11. The effect of microstructure on fatigue performance of Ti-6Al-4V alloy after EDM surface treatment for application in orthopaedics.

    PubMed

    Stráský, Josef; Janeček, Miloš; Harcuba, Petr; Bukovina, Michal; Wagner, Lothar

    2011-11-01

    Three different microstructures--equiaxed, bi-modal and coarse lamellar--are prepared from Ti-6Al-4V alloy. Electric discharge machining (EDM) with a high peak current (29 A) is performed in order to impose surface roughness and modify the chemical composition of the surface. Detailed scanning electron microscopy (SEM) investigation revealed a martensitic surface layer and subsurface heat affected zone (HAZ). EDX measurements showed carbon enriched remnants of the EDM process on the material surface. Rotating bending fatigue tests are undertaken for EDM processed samples for all three microstructures and also for electropolished-benchmark-samples. The fatigue performance is found to be rather poor and not particularly dependent on microstructure. The bi-modal microstructure shows a slightly superior high cycle fatigue performance. This performance can be further improved by a suitable heat treatment to an endurance limit of 200 MPa.

  12. Facile synthesis of Pd-Pt alloy nanocages and their enhanced performance for preferential oxidation of CO in excess hydrogen.

    PubMed

    Zhang, Hui; Jin, Mingshang; Liu, Hongyang; Wang, Jinguo; Kim, Moon J; Yang, Deren; Xie, Zhaoxiong; Liu, Jingyue; Xia, Younan

    2011-10-25

    This article describes a new method for the facile synthesis of Pd-Pt alloy nanocages with hollow interiors and porous walls by using Pd nanocubes as sacrificial templates. Differing from our previous work (Zhang, H.; Jin, M. S.; Wang, J. G.; Li, W. Y.; Camargo, P. H. C.; Kim, M. J.; Yang, D. R.; Xie, Z. X.; Xia, Y. Synthesis of Pd-Pt Bimetallic Nanocrystals with a Concave Structure through a Bromide-Induced Galvanic Replacement Reaction. J. Am. Chem. Soc.2011, 133, 6078-6079), we complemented the galvanic replacement (between Pd nanocubes and PtCl(4)(2-)) with a coreduction process (for PdCl(4)(2-) from the galvanic reaction and PtCl(4)(2-) from the feeding) to generate Pd-Pt alloy nanocages in one step. We found that the rate of galvanic replacement (as determined by the concentrations of Br(-) and PtCl(4)(2-) and temperature) and the rates of coreduction (as determined by the type of reductant and temperature) played important roles in controlling the morphology of resultant Pd-Pt alloy nanocages. The Pd-Pt nanocages exhibited both enhanced activity and selectivity for the preferential oxidation (PROX) of CO in excess hydrogen than those of Pd nanocubes and the commercial Pt/C thanks to the alloy composition and hollow structure. In addition, as the sizes of the Pd-Pt nanocages decreased, they exhibited higher CO conversion rates and lower maximum conversion temperatures due to the increase in specific surface area.

  13. Synthesis, characterization, and electrochemical performance of nitrogen-modified Pt-Fe alloy nanoparticles supported on ordered mesoporous carbons

    NASA Astrophysics Data System (ADS)

    Zheng, Feng-Sheng; Liu, Shou-Heng; Kuo, Chung-Wen

    2016-03-01

    A method has been demonstrated to synthesize nitrogen-modified Pt-Fe alloyed nanoparticles (9.2-11.3 nm) supported on ordered mesoporous carbon (Pt x Fe100- x N/OMC), which is fabricated by a conventional wet chemical synthesis of Pt-Fe alloyed nanoparticles and followed by carbonization of the nanoparticles with tetraethylenepentamine as nitrogen chelating agent. Among these electrocatalysts, the Pt30Fe70N/OMC has highly catalytic activity for the oxygen reduction reaction (ORR) with significantly enhanced methanol tolerance as well. Combining the results from X-ray diffraction and X-ray absorption spectroscopy, it can be observed that Pt metal in the Pt30Fe70N/OMC is present in the outer shell of Pt-Fe alloys with face-centered cubic crystalline structure. By X-ray photoelectron spectroscopy, the nitrogen-modified Pt surface of Pt30Fe70N/OMC exhibits significant selectivity toward the ORR in the presence of methanol. This enhancement of methanol tolerance could be attributed to the inhibition of methanol adsorption resulting from the modification of the Pt surface with nitrogen.

  14. Hybrid aerogel-derived Sn-Ni alloy immobilized within porous carbon/graphene dual matrices for high-performance lithium storage.

    PubMed

    Zhang, Hao; Zhang, Mengru; Zhang, Meiling; Zhang, Lin; Zhang, Anping; Zhou, Yiming; Wu, Ping; Tang, Yawen

    2017-09-01

    Nanoporous networks of tin-based alloys immobilized within carbon matrices possess unique structural and compositional superiorities toward lithium-storage, and are expected to manifest improved strain-accommodation and charge-transport capabilities and thus desirable anodic performance for advanced lithium-ion batteries (LIBs). Herein, a facile and scalable hybrid aerogel-derived thermal-autoreduction route has been developed for the construction of nanoporous network of SnNi alloy immobilized within carbon/graphene dual matrices (SnNi@C/G network). When applied as an anode material for LIBs, the SnNi@C/G network manifests desirable lithium-storage performances in terms of specific capacities, cycle life, and rate capability. The facile aerogel-derived route and desirable Li-storage performance of the SnNi@C/G network facilitate its practical application as a high-capacity, long-life, and high-rate anode material for advanced LIBs. Copyright © 2017 Elsevier Inc. All rights reserved.

  15. Post-annealing effects on the electrochemical performance of a Si/TiSi2 heteronanostructured anode material prepared by mechanical alloying

    NASA Astrophysics Data System (ADS)

    Shin, Min-Seon; Lee, Taeg-Woo; Park, Jung-Bae; Lim, Sung-Hwan; Lee, Sung-Man

    2017-03-01

    A change in the microstructure of Ti-Si alloys synthesized by high-energy mechanical milling through post-annealing significantly enhances their electrochemical performances as anode materials for lithium-ion batteries (LIBs). The microstructures of ball-milled and post-annealed powders are investigated using high-resolution transmission electron microscopy (HR-TEM). The Si phase is uniformly distributed on the silicide (TiSi2) matrix. The individual Si domains of the mechanical alloying (MA) sample consist of amorphous and crystalline regions with a diffuse interface between the two phases. When MA powder is annealed at 600 °C, the Si phase has a well-developed nanocrystalline microstructure: a multi-grain structure with random orientation of nanometric crystal domains. Annealing at 600 °C causes a significant improvement in electrochemical performance parameters like cycling stability and rate capability. However, when annealed at 800 °C, the electrochemical performances deteriorate due to an increase in the size of Si domains.

  16. Phase transformation and high electrochemical performance of La0.78Mg0.22Ni3.73 alloy with (La,Mg)5Ni19 superlattice structure

    NASA Astrophysics Data System (ADS)

    Liu, Jingjing; Yan, Yongke; Cheng, Honghui; Han, Shumin; Lv, Yifei; Li, Kang; Lu, Chen

    2017-05-01

    A (La,Mg)5Ni19 single-phase La0.78Mg0.22Ni3.73 alloy with superior overall electrochemical properties has been prepared by step-wise annealing the as-cast alloy sample. The as-cast alloy is composed of 2H-/3R-type (La,Mg)2Ni7 and (La,Mg)5Ni19 main phases as well as (La,Mg)Ni3 and LaNi5 minor phases. During step-wise annealing process, (La,Mg)Ni3 and LaNi5 minor phases are first consumed to form (La,Mg)2Ni7 and (La,Mg)5Ni19 phases at 800-850 °C. Then the 3R-type (La,Mg)2Ni7 phase transforms to (La,Mg)5Ni19 phase at 900 °C, followed by the transformation of 2H-type (La,Mg)2Ni7 phase to (La,Mg)5Ni19 phase which is completed at 950 °C, producing the alloy with (La,Mg)5Ni19 single phase. The (La,Mg)5Ni19 single-phase alloy possesses good structural stability and strong resistance against pulverization and corrosion/oxidation during repeated charge/discharge cycling, achieving a cycle life of above 400 cycles, nearly three times that of the as-cast alloy. Meanwhile, the (La,Mg)5Ni19-phase alloy electrode exhibits outstanding kinetics performance with a high rate dischargeability of 62.4% at 1500 mA g-1 compared with 51.2% of the as-cast alloy. The (La,Mg)5Ni19 single-phase alloy is considered a promising potential electrode material for high-power and long-lifetime Ni/MH batteries.

  17. Evolution of thermoelectric performance for (Bi,Sb)2Te3 alloys from cutting waste powders to bulks with high figure of merit

    NASA Astrophysics Data System (ADS)

    Fan, Xi‧an; Cai, Xin zhi; Han, Xue wu; Zhang, Cheng cheng; Rong, Zhen zhou; Yang, Fan; Li, Guang qiang

    2016-01-01

    Bi2Te3 based cutting waste powders from cutting wafers were firstly selected as raw materials to prepare p-type Bi2Te3 based thermoelectric (TE) materials. Through washing, reducing, composition correction, smelting and resistance pressing sintering (RPS) process, p-type (Bi,Sb)2Te3 alloy bulks with different nominal stoichiometries were successfully obtained. The evolution of microstructure and TE performance for (Bi,Sb)2Te3 alloys were investigated in detail. All evidences confirmed that most of contaminants from line cutting process such as cutting fluid and oxides of Bi, Sb or Te could be removed by washing, reducing and smelting process used in this work. The carrier content and corresponding TE properties could be adjusted effectively by appropriate composition correction treatment. At lastly, a bulk with a nominal stoichiometry of Bi0.44Sb1.56Te3 was obtained and its' dimensionless figure of merit (ZT) was about 1.16 at 90 °C. The ZT values of Bi0.36Sb1.64Te3 and Bi0.4Sb1.6Te3 alloy bulks could also reach 0.98 and 1.08, respectively. Different from the conventional recycling technology such as hydrometallurgy extraction methods, the separation and extraction of beneficial elements such as Bi, Sb and Te did not need to be performed and the Bi2Te3 based bulks with high TE properties could be directly obtained from the cutting waste powders. In addition, the recycling technology introduced here was green and more suitable for practical industrial application. It can improve material utilization and lower raw material costs of manufacturers.

  18. Cycling Stability Performance of La0.75Mg0.25Ni3.5Si0.10 Hydrogen Storage Alloy in Discharge-Charge System

    NASA Astrophysics Data System (ADS)

    Liu, Zhaojiang; Huang, Lei; Wan, Qi; Li, Xu; Guang, Ma; Li, Ping

    2014-12-01

    La0.75Mg0.25Ni3.5Si0.10 hydrogen storage alloy was prepared by vacuum induction melting furnace and subsequently heated treatment at 940°C for 8 h and cooled to room temperature in the oven. The electrochemical properties of La0.75Mg0.25Ni3.5Si0.10 compound were measured by LAND CT2001A battery test system. The morphologies of the samples were characterized by scanning electron microscopy (SEM). The surface state of samples was analyzed by X-ray photoelectron spectroscopy (XPS). It was found that the charge-discharge rate plays the key impact on the cycling stability of the alloy. During the cycle test, the prepared La0.75Mg0.25Ni3.5Si0.10 compound presented an excellent capacity retention at the charge-discharge of 1 C while the capacity of sample declined rapidly at 0.2 C. The excellent cycling stability performance of La0.75Mg0.25Ni3.5Si0.10 electrode at 1 C could be attributed to the less powder and less oxidation of surface effective active elements. The pulverization inevitably leads to the separation of the part of the cracking alloy and the electrode, resulting in reduction of the effective active substance and increasing attenuation of the capacity per cycle. In addition, on the analysis of the different cut-off potential effects on the electrode, it was found that the La0.75Mg0.25Ni3.5Si0.10 electrode shows good comprehensive electrochemical properties at 1 C cut-off 0.6-0.7 V. During charging, heavy overcharge will not be conducive to cycling stability performance during the charging test.

  19. Furnace alloys update

    SciTech Connect

    Vervalin, C.H.

    1984-12-01

    The principal share of the cast heat resistant alloy market has long been held by HK-40, a 25Cr/20Ni steel with an average carbon content of 0.40 percent. HK-40 alloy has done a commendable job, especially after its limitations in the various processes were better understood, by designers and operators alike. Presently, and in the future, the materials performance demands of new reformers, ethylene pyrolysis, coal gasification, iron ore reduction and other thermally intensive processes will require alloy capabilities frequently beyond those of HK-40. This article presents an update of the capabilities and limitations of HK-40 and describes a group of higher nickel 25Cr/35Ni alloys of the HP-base, mostly modified by various additions such as columbian, tungsten, titanium, zirconium, cobalt, chromium, molybdenum, silicon and/or aluminum. A number of these alloys are proprietary. Data on the 24Cr/24Ni and 30Cr/30Ni alloys are presented as they have proven, reliable performance at an economical price.

  20. Ternary Alloys Encapsulated within Different MOFs via a Self-Sacrificing Template Process: A Potential Platform for the Investigation of Size-Selective Catalytic Performances.

    PubMed

    Chen, Lu-Ning; Li, Hui-Qi; Yan, Meng-Wen; Yuan, Chao-Fan; Zhan, Wen-Wen; Jiang, Ya-Qi; Xie, Zhao-Xiong; Kuang, Qin; Zheng, Lan-Sun

    2017-09-01

    Functional nanoparticles encapsulated within metal-organic frameworks (MOFs) as an emerging class of composite materials attract increasing attention owing to their enhanced or even novel properties caused by the synergistic effect between the two functional materials. However, there is still no ideal composite structure as platform to systematically analyze and evaluate the relation between the enhanced catalytic performance of composites and the structure of MOF shells. In this work, taking RhCoNi ternary alloy nanoflowers, for example, first the RhCoNi@MOF composite catalysts sheathed with different structured MOFs via a facile self-sacrificing template process are successfully fabricated. The structure type of MOF shells is easily adjustable by using different organic molecules as etchant and coordination reagent (e.g., 2,5-dihydroxyterephthalic acid or 2-methylimidazole), which can dissolve out the Co or Ni element in the alloy template in a targeted manner, thereby producing ZIF-67(Co) or MOF-74(Ni) shells accordingly. With the difference between the two MOF shells in the aperture sizes, the as-prepared two RhCoNi@MOF composites preform distinct size selectivity during the alkene hydrogenation. This work would help us to get more comprehensive understanding of the intrinsic role of MOFs behind the enhanced catalytic performance of nanoparticle@MOF composites. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  1. Evolution of thermoelectric performance for (Bi,Sb){sub 2}Te{sub 3} alloys from cutting waste powders to bulks with high figure of merit

    SciTech Connect

    Fan, Xi'an; Cai, Xin zhi; Han, Xue wu; Zhang, Cheng cheng; and others

    2016-01-15

    Bi{sub 2}Te{sub 3} based cutting waste powders from cutting wafers were firstly selected as raw materials to prepare p-type Bi{sub 2}Te{sub 3} based thermoelectric (TE) materials. Through washing, reducing, composition correction, smelting and resistance pressing sintering (RPS) process, p-type (Bi,Sb){sub 2}Te{sub 3} alloy bulks with different nominal stoichiometries were successfully obtained. The evolution of microstructure and TE performance for (Bi,Sb){sub 2}Te{sub 3} alloys were investigated in detail. All evidences confirmed that most of contaminants from line cutting process such as cutting fluid and oxides of Bi, Sb or Te could be removed by washing, reducing and smelting process used in this work. The carrier content and corresponding TE properties could be adjusted effectively by appropriate composition correction treatment. At lastly, a bulk with a nominal stoichiometry of Bi{sub 0.44}Sb{sub 1.56}Te{sub 3} was obtained and its' dimensionless figure of merit (ZT) was about 1.16 at 90 °C. The ZT values of Bi{sub 0.36}Sb{sub 1.64}Te{sub 3} and Bi{sub 0.4}Sb{sub 1.6}Te{sub 3} alloy bulks could also reach 0.98 and 1.08, respectively. Different from the conventional recycling technology such as hydrometallurgy extraction methods, the separation and extraction of beneficial elements such as Bi, Sb and Te did not need to be performed and the Bi{sub 2}Te{sub 3} based bulks with high TE properties could be directly obtained from the cutting waste powders. In addition, the recycling technology introduced here was green and more suitable for practical industrial application. It can improve material utilization and lower raw material costs of manufacturers. - Graphical abstract: Three kinds of typical morphologies for the fractographs: typical lamellar structure, agglomerated submicron-sized granules and dispersed cubic particles from the initial cutting waste powders. - Highlights: • Bi{sub 2}Te{sub 3} based wastes were directly selected as raw materials for TE

  2. The role of nanoscale defect features in enhancing the thermoelectric performance of p-type nanostructured SiGe alloys

    NASA Astrophysics Data System (ADS)

    Bathula, Sivaiah; Jayasimhadri, M.; Gahtori, Bhasker; Singh, Niraj Kumar; Tyagi, Kriti; Srivastava, A. K.; Dhar, Ajay

    2015-07-01

    Despite SiGe being one of the most widely studied thermoelectric materials owing to its application in radioisotope thermoelectric generators (RTG), the thermoelectric figure-of merit (ZT) of p-type SiGe is still quite low, resulting in poor device efficiencies. In the present study, we report a substantial enhancement in ZT ~ 1.2 at 900 °C for p-type nanostructured Si80Ge20 alloys by creating several types of defect features within the Si80Ge20 nanostructured matrix in a spectrum of nano to meso-scale dimensions during its nanostructuring, by employing mechanical alloying followed by spark plasma sintering. This enhancement in ZT, which is ~25% over the existing state-of-the-art value for a p-type nanostructured Si80Ge20 alloy, is primarily due to its ultralow thermal conductivity of ~2.04 W m-1 K-1 at 900 °C, resulting from the scattering of low-to-high wavelength heat-carrying phonons by different types of defect features in a range of nano to meso-scale dimensions in the Si80Ge20 nanostructured matrix. These include point defects, dislocations, isolated amorphous regions, nano-scale grain boundaries and more importantly, the nano to meso-scale residual porosity distributed throughout the Si80Ge20 matrix. These nanoscale multi-dimensional defect features have been characterized by employing scanning and transmission electron microscopy and correlated with the electrical and thermal transport properties, based on which the enhancement of ZT has been discussed.Despite SiGe being one of the most widely studied thermoelectric materials owing to its application in radioisotope thermoelectric generators (RTG), the thermoelectric figure-of merit (ZT) of p-type SiGe is still quite low, resulting in poor device efficiencies. In the present study, we report a substantial enhancement in ZT ~ 1.2 at 900 °C for p-type nanostructured Si80Ge20 alloys by creating several types of defect features within the Si80Ge20 nanostructured matrix in a spectrum of nano to meso

  3. VANADIUM ALLOYS

    DOEpatents

    Smith, K.F.; Van Thyne, R.J.

    1959-05-12

    This patent deals with vanadium based ternary alloys useful as fuel element jackets. According to the invention the ternary vanadium alloys, prepared in an arc furnace, contain from 2.5 to 15% by weight titanium and from 0.5 to 10% by weight niobium. Characteristics of these alloys are good thermal conductivity, low neutron capture cross section, good corrosion resistance, good welding and fabricating properties, low expansion coefficient, and high strength.

  4. BRAZING ALLOYS

    DOEpatents

    Donnelly, R.G.; Gilliland, R.G.; Slaughter, G.M.

    1963-02-26

    A brazing alloy which, in the molten state, is characterized by excellent wettability and flowability, said alloy being capable of forming a corrosion resistant brazed joint wherein at least one component of said joint is graphite and the other component is a corrosion resistant refractory metal, said alloy consisting essentially of 20 to 50 per cent by weight of gold, 20 to 50 per cent by weight of nickel, and 15 to 45 per cent by weight of molybdenum. (AEC)

  5. The role of nanoscale defect features in enhancing the thermoelectric performance of p-type nanostructured SiGe alloys.

    PubMed

    Bathula, Sivaiah; Jayasimhadri, M; Gahtori, Bhasker; Singh, Niraj Kumar; Tyagi, Kriti; Srivastava, A K; Dhar, Ajay

    2015-08-07

    Despite SiGe being one of the most widely studied thermoelectric materials owing to its application in radioisotope thermoelectric generators (RTG), the thermoelectric figure-of merit (ZT) of p-type SiGe is still quite low, resulting in poor device efficiencies. In the present study, we report a substantial enhancement in ZT∼ 1.2 at 900 °C for p-type nanostructured Si80Ge20 alloys by creating several types of defect features within the Si80Ge20 nanostructured matrix in a spectrum of nano to meso-scale dimensions during its nanostructuring, by employing mechanical alloying followed by spark plasma sintering. This enhancement in ZT, which is ∼25% over the existing state-of-the-art value for a p-type nanostructured Si80Ge20 alloy, is primarily due to its ultralow thermal conductivity of ∼2.04 W m(-1) K(-1) at 900 °C, resulting from the scattering of low-to-high wavelength heat-carrying phonons by different types of defect features in a range of nano to meso-scale dimensions in the Si80Ge20 nanostructured matrix. These include point defects, dislocations, isolated amorphous regions, nano-scale grain boundaries and more importantly, the nano to meso-scale residual porosity distributed throughout the Si80Ge20 matrix. These nanoscale multi-dimensional defect features have been characterized by employing scanning and transmission electron microscopy and correlated with the electrical and thermal transport properties, based on which the enhancement of ZT has been discussed.

  6. Thiolated graphene oxide-supported palladium cobalt alloyed nanoparticles as high performance electrocatalyst for oxygen reduction reaction

    NASA Astrophysics Data System (ADS)

    Yun, Mira; Ahmed, Mohammad Shamsuddin; Jeon, Seungwon

    2015-10-01

    Thiolated graphene oxide-supported palladium cobalt alloyed catalyst has been synthesized by an electrochemical reduction method (denoted as ER/PdCo-tGO) for electrocatalytic oxygen reduction reaction (ORR). The polyethylene glycol (PEG) has been used as stabilizer for PdCo nanoparticles (NPs) stabilization. This material has been characterized by various instrumental methods. The morphological analysis shows the PdCo alloyed NPs are well set on to the thiolated graphene with better dispersion. The X-ray photoelectron spectroscopy (XPS) shows electrochemical reduction has been done successfully with the increasing C/O ratio from 0.88 to 2.14. Also, the X-ray diffraction (XRD) data reveals that the Co is presents with the oxidized form. The electrocatalytic activities have been verified using cyclic voltammetry (CV) and hydrodynamic voltammetry techniques in 0.1 M KOH electrolyte. The as prepared catalyst has shown better ORR onset potential (0.95 V vs. RHE) and superior mass activity (329 mA mgPd-1 at 0.8 V) which is 3.1 times higher than that of 20wt% Pt/C. The reaction kinetics have confirmed that the ORR at ER/PdCo-tGO catalyst follows a four electron transfer reaction process.

  7. PILOT EVALUATION OF VANADIUM ALLOYS.

    DTIC Science & Technology

    ARCS, SHEETS, ROLLING(METALLURGY), HIGH TEMPERATURE, SCIENTIFIC RESEARCH, COMPRESSIVE PROPERTIES, DUCTILITY, CREEP, OXIDATION, COATINGS , SILICIDES , HARDNESS, WELDING, EXTRUSION, TANTALUM ALLOYS, MOLYBDENUM ALLOYS....VANADIUM ALLOYS, * NIOBIUM ALLOYS, MECHANICAL PROPERTIES, MECHANICAL PROPERTIES, TITANIUM ALLOYS, ZIRCONIUM ALLOYS, CARBON ALLOYS, MELTING, ELECTRIC

  8. Structural Evolution and Performance Changes in FeCoCrNiAlNb x High-Entropy Alloy Coatings Cladded by Laser

    NASA Astrophysics Data System (ADS)

    Lin, Danyang; Zhang, Nannan; He, Bin; Gong, Xue; Zhang, Yue; Li, Deyuan; Dong, Fuyu

    2017-09-01

    FeCoCrNiAlNb x (x = 0, 0.25, 0.5, 0.75, and 1) high-entropy alloy (HEA) coatings were prepared by laser cladding to explore the effects of the addition of Nb on the microstructure and wear resistance properties of FeCoCrNiAlNb x HEAs. These effects were analyzed by microstructure and wear performance tests. The experimental results show that the structure of FeCoCrNiAlNb x consists of BCC and FCC phases at x = 0, 0.25, and 0.5. FCC2 formed at x = 0.75, and Fe2Nb was detected at x = 1. The content of FCC phase increased with the increasing content of Nb. At x = 0, 0.25, 0.5, 0.75, and 1, the average hardness values were 439, 685, 773, 672, and 561 HV, whereas the mass losses were 3.4, 1.9, 1.6, 2.3, and 2.5 mg after a sliding wear test against a WC ball, respectively. The hardness and wear resistance clearly increased initially and then decreased with the continuous addition of Nb. The wear resistance is highest for the alloy with x = 0.5. Thus, the effect of the addition of Nb should be considered and rationally determined before the preparation of FeCoCrNiAlNb x HEA to improve the wear resistance.

  9. Nonswelling alloy

    DOEpatents

    Harkness, S.D.

    1975-12-23

    An aluminum alloy containing one weight percent copper has been found to be resistant to void formation and thus is useful in all nuclear applications which currently use aluminum or other aluminum alloys in reactor positions which are subjected to high neutron doses.

  10. URANIUM ALLOYS

    DOEpatents

    Seybolt, A.U.

    1958-04-15

    Uranium alloys containing from 0.1 to 10% by weight, but preferably at least 5%, of either zirconium, niobium, or molybdenum exhibit highly desirable nuclear and structural properties which may be improved by heating the alloy to about 900 d C for an extended period of time and then rapidly quenching it.

  11. ZIRCONIUM ALLOY

    DOEpatents

    Wilhelm, H.A.; Ames, D.P.

    1959-02-01

    A binary zirconiuin--antimony alloy is presented which is corrosion resistant and hard containing from 0.07% to 1.6% by weight of Sb. The alloys have good corrosion resistance and are useful in building equipment for the chemical industry.

  12. Characterization of the Ti-10Nb-10Zr-5Ta Alloy for Biomedical Applications. Part 2: Wettability, Tribological Performance and Biocompatibility

    NASA Astrophysics Data System (ADS)

    Braic, V.; Balaceanu, M.; Braic, M.; Vitelaru, C.; Titorencu, I.; Pruna, V.; Parau, A. C.; Fanara, C.; Vladescu, A.

    2014-01-01

    The Ti-10Nb-10Zr-5Ta alloy, prepared in a levitation melting furnace, was investigated as a possible candidate for replacing Ti6Al4V alloy in medical applications. The sessile drop method, pin-on-disc and in vitro tests were used to analyze wettability, wear resistance, and biocompatibility of the new alloy. The characteristics of the Ti-10Nb-10Zr-5Ta alloy were assessed in comparison to those of the Ti6Al4V alloy. The Ti-10Nb-10Zr-5Ta system was found to have hydrophilic characteristics with similar contact angle as the Ti6Al4V alloy. In all environments (deionized water, simulated body fluid and Fusayama Meyer artificial saliva), the friction coefficient showed a stable evolution versus sliding distance, being similar for both alloys. On overall, the wear resistance of Ti-10Nb-10Zr-5Ta alloy was lower than that of Ti6Al4V for all testing environments. The Ti-10Nb-10Zr-5Ta alloy exhibited good biocompatibility characteristics at in vitro test compared to Ti6Al4V alloy. The cell viability on Ti-10Nb-10Zr-5Ta surfaces was higher than the one observed on Ti6Al4V samples, regardless the number of days spent in osteoblast-like cells culture. A high degree of cell attachment and spreading was observed on both alloys.

  13. A study on single-crystal alloy surface's structure and performance of laser shock peening without absorbent coating

    NASA Astrophysics Data System (ADS)

    Xin, Wang; Zhihui, Tang; Chenguang, Liu; ChunZhi, Li; Zhenye, Zhao

    2016-11-01

    in order to determine how the laser shock peening without absorbent coating (LSPwC) affects Ni-base single-crystal superalloy, DD11, the surface structure and hardness gradient of single-crystal alloy after LSPwC of two pulse energies. The result shows that the width of linear structure is in direct proportion to the laser impact energy by observing the "linear" deformed structure through the scanning electron microscope, and the linear structure's length increases when the pulse energy increases from 3J to 5J; the observation by the transmission electron microscope at ×10 000 show s that the linear structure is actually the "line cluster" formed by more than one parallel "fine lines", and the fine lines are along the the [111] direction; the observation under a high resolution shows that fine lines are the single-crystal structure, the twinning plane is (1-11), and the twinning direction is [1-1-2].

  14. Performance of Pt-Co alloys and CoTPP catalysts for the reduction of oxygen in AFC

    SciTech Connect

    Kiros, Y.; Sampathrajan, A.; Ramanathan, M.

    1996-12-31

    One of the primary problems of the oxygen reduction reaction (ORR) for especially low and medium temperature fuel cells such as AFC, PEFC and PAFC is the high activation overpotential. This high overpotential is due to the complicated nature of the ORR and the morphological properties of the catalyst particles. High catalyst dispersion on the carbon support and small particle sizes, non-agglomeration and/or non-dissolution of the electrocatalyst is desired for the long-term operation of the electrodes. In this study electrodes were tested at different temperatures and concentrations in order to substantiate their influences on the activity and stability of the electrocatalysts, i.e.; cobalt tetraphenylporphyrin (CoTPP) and alloys of platinum and cobalt.

  15. Performance of New Pb-Bi Alloys for Pb-Acid Battery Applications: EIS and Polarization Study

    NASA Astrophysics Data System (ADS)

    Peixoto, Leandro C.; Bortolozo, Ausdinir D.; Garcia, Amauri; Osório, Wislei R.

    2016-06-01

    The present investigation is focused on the evaluation of electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization results, associated with resulting microstructural features of two distinct as-cast Pb-Bi alloys (i.e., 1 and 2.5 wt.% Bi). EIS, potentiodynamic polarization curves, and equivalent circuits are used to analyze the corrosion behavior. The electrochemical parameters show that the corrosion resistance increases when the matrix microstructure is characterized by coarser cells when compared with finer ones. However, when a coarse cellular array is associated with increase in Bi content caused by macrosegregation during casting, the corrosion resistance decreases significantly. Bismuth modifies the anode/cathode area ratio increasing drastically the corrosion action.

  16. Surface coating from phosphonate ionic liquid electrolyte for the enhancement of the tribological performance of magnesium alloy.

    PubMed

    Jiménez, Ana Eva; Rossi, Antonella; Fantauzzi, Marzia; Espinosa, Tulia; Arias-Pardilla, Joaquin; Martínez-Nicolás, Ginés; Bermúdez, María-Dolores

    2015-05-20

    A chronoamperometric method has been applied for the growth of a surface coating on AZ31B magnesium alloy, using the imidazolium alkylphosphonate room-temperature ionic liquid 1-ethyl-3-methylimidazolium ethylphosphonate ([EMIM][EtPO3H]) as electrolyte. A surface coating layer is obtained after 4 h under a constant voltage bias of -0.8 V with respect to the standard electrode. The coating nucleation and growth process correlates well with a 3D progressive mechanism. X-ray photoelectron spectrometry (XPS) analysis of [EMIM][EtPO3H] shows new P 2p and O 1s peaks after its use as electrolyte, as a consequence of reaction between the phosphonate anion and the magnesium substrate. Angle-resolved XPS (ARXPS) analysis of [EMIM][EtPO3H] did not show any change in the composition of the surface before and after chronoamperometry, since the sampling depth (1.5 nm at the highest emission angle) is larger than the cation and anion sizes (ca. 7 and 5 Å, respectively). Characterization of the coating was made by scanning electron microscopy (SEM), focussed ion beam SEM, energy dispersive X-ray spectroscopy, XPS, and ARXPS. FIB-SEM shows that the coating presents a mean thickness of 374 (±36) nm and contains magnesium and aluminum phosphates. Linear reciprocating tribological tests under variable load show that the presence of the coating can reduce friction coefficients of the coated AZ31B against steel up to 32% and wear rates up to 90%, with respect to the uncoated alloy.

  17. Mechanical Properties of Low Density Alloys at Cryogenic Temperatures

    NASA Astrophysics Data System (ADS)

    Jiao, X. D.; Li, L. F.; Liu, H. J.; Yang, K.

    2006-03-01

    Low-density alloys include aluminum alloys, titanium alloys and magnesium alloys. Aluminum alloys and titanium alloys have been widely investigated and used as structural materials for cryogenic applications because of their light weight and good low-temperature mechanical properties. For aerospace applications, persistent efforts are being devoted to reducing weight and improving performance. Magnesium alloys are the lightest structural alloys among those mentioned above. Therefore, it is necessary to pay attention to magnesium alloys and to investigate their behaviors at cryogenic temperatures. In this paper, we have investigated the mechanical properties and microstructures of some magnesium alloys at cryogenic temperatures. Experimental results on both titanium and magnesium alloys are taken into account in considering these materials for space application.

  18. Mechanical Properties of Low Density Alloys at Cryogenic Temperatures

    SciTech Connect

    Jiao, X. D.; Liu, H. J.; Li, L. F.; Yang, K.

    2006-03-31

    Low-density alloys include aluminum alloys, titanium alloys and magnesium alloys. Aluminum alloys and titanium alloys have been widely investigated and used as structural materials for cryogenic applications because of their light weight and good low-temperature mechanical properties.For aerospace applications, persistent efforts are being devoted to reducing weight and improving performance. Magnesium alloys are the lightest structural alloys among those mentioned above. Therefore, it is necessary to pay attention to magnesium alloys and to investigate their behaviors at cryogenic temperatures. In this paper, we have investigated the mechanical properties and microstructures of some magnesium alloys at cryogenic temperatures. Experimental results on both titanium and magnesium alloys are taken into account in considering these materials for space application.

  19. Aluminum alloy

    NASA Technical Reports Server (NTRS)

    Blackburn, Linda B. (Inventor); Starke, Edgar A., Jr. (Inventor)

    1989-01-01

    This invention relates to aluminum alloys, particularly to aluminum-copper-lithium alloys containing at least about 0.1 percent by weight of indium as an essential component, which are suitable for applications in aircraft and aerospace vehicles. At least about 0.1 percent by weight of indium is added as an essential component to an alloy which precipitates a T1 phase (Al2CuLi). This addition enhances the nucleation of the precipitate T1 phase, producing a microstructure which provides excellent strength as indicated by Rockwell hardness values and confirmed by standard tensile tests.

  20. Aluminum alloy

    NASA Technical Reports Server (NTRS)

    Blackburn, Linda B. (Inventor); Starke, Edgar A., Jr. (Inventor)

    1989-01-01

    This invention relates to aluminum alloys, particularly to aluminum-copper-lithium alloys containing at least about 0.1 percent by weight of indium as an essential component, which are suitable for applications in aircraft and aerospace vehicles. At least about 0.1 percent by weight of indium is added as an essential component to an alloy which precipitates a T1 phase (Al2CuLi). This addition enhances the nucleation of the precipitate T1 phase, producing a microstructure which provides excellent strength as indicated by Rockwell hardness values and confirmed by standard tensile tests.

  1. PLUTONIUM ALLOYS

    DOEpatents

    Chynoweth, W.

    1959-06-16

    The preparation of low-melting-point plutonium alloys is described. In a MgO crucible Pu is placed on top of the lighter alloying metal (Fe, Co, or Ni) and the temperature raised to 1000 or 1200 deg C. Upon cooling, the alloy slug is broke out of the crucible. With 14 at. % Ni the m.p. is 465 deg C; with 9.5 at. % Fe the m.p. is 410 deg C; and with 12.0 at. % Co the m.p. is 405 deg C. (T.R.H.) l6262 l6263 ((((((((Abstract unscannable))))))))

  2. Status of Testing and Characterization of CMS Alloy 617 and Alloy 230

    SciTech Connect

    Ren, Weiju; Santella, Michael L; Battiste, Rick; Terry, Totemeier; Denis, Clark

    2006-08-01

    Status and progress in testing and characterizing CMS Alloy 617 and Alloy 230 tasks in FY06 at ORNL and INL are described. ORNL research has focused on CMS Alloy 617 development and creep and tensile properties of both alloys. In addition to refurbishing facilities to conduct tests, a significant amount of creep and tensile data on Alloy 230, worth several years of research funds and time, has been located and collected from private enterprise. INL research has focused on the creep-fatigue behavior of standard chemistry Alloy 617 base metal and fusion weldments. Creep-fatigue tests have been performed in air, vacuum, and purified Ar environments at 800 and 1000 C. Initial characterization and high-temperature joining work has also been performed on Alloy 230 and CCA Alloy 617 in preparation for creep-fatigue testing.

  3. Effect of the addition CNTs on performance of CaP/chitosan/coating deposited on magnesium alloy by electrophoretic deposition.

    PubMed

    Zhang, Jie; Wen, Zhaohui; Zhao, Meng; Li, Guozhong; Dai, Changsong

    2016-01-01

    CaP/chitosan/carbon nanotubes (CNTs) coating on AZ91D magnesium alloy was prepared via electrophoretic deposition (EPD) followed by conversion in a phosphate buffer solution (PBS). The bonding between the layer and the substrate was studied by an automatic scratch instrument. The phase compositions and microstructures of the composite coatings were determined by using X-ray diffraction (XRD), Fourier-transformed infrared spectroscopy (FTIR), Raman spectroscopy and scanning electron microscope (SEM). The element concentration and gentamicin concentration were respectively determined by inductively coupled plasma optical emission spectrometer (ICP-OES) test and ultraviolet spectrophotometer (UV). The cell counting kit (CCK) assay was used to evaluate the cytotoxicity of samples to SaOS-2 cells. The results showed that a few CNTs with their original tubular morphology could be found in the CaP/chitosan coating and they were beneficial for the crystal growth of phosphate and improvement of the coating bonding when the addition amount of CNTs in 500 ml of electrophoretic solution was from 0.05 g to 0.125 g. The loading amount of gentamicin increased and the releasing speed of gentamicin decreased after CNTs was added into the CaP/chitosan coating for immersion loading and EPD loading. The cell viability of Mg based CaP/chitosan/CNTs was higher than that of Mg based CaP/chitosan from 16 days to 90 days. Copyright © 2015 Elsevier B.V. All rights reserved.

  4. Performance of titanium oxide-polymer insulation in superconducting coils made of Bi-2212/Ag-alloy round wire

    NASA Astrophysics Data System (ADS)

    Chen, Peng; Trociewitz, Ulf P.; Dalban-Canassy, Matthieu; Jiang, Jianyi; Hellstrom, Eric E.; Larbalestier, David C.

    2013-07-01

    Conductor insulation is one of the key components needed to make Ag-alloy clad Bi2Sr2CaCu2O8+x (Bi-2212/Ag) superconducting round wire (RW) successful for high field magnet applications, as dielectric standoff and high winding current densities (Jw) directly depend on it. In this study, a TiO2-polymer insulation coating developed by nGimat LLC was applied to test samples and a high field test coil. The insulation was investigated by differential thermal analysis (DTA), thermo-gravimetric analysis (TGA), scanning electron microscopy (SEM), dielectric property measurement, and transport critical current (Ic) property measurement. About 29% of the insulation by weight is polymer. When the Bi-2212/Ag wire is fully heat treated, this decomposes with slow heating to 400 ° C in pure O2. After the full reaction, we found that the TiO2 did not degrade the critical current properties, adhered well to the conductor, and provided a breakdown voltage of more than 100 V, which allowed the test coil to survive quenching in 31.2 T background field, while providing a 2.6 T field increment. For Bi-2212/Ag RW with a typical diameter of 1.0-1.5 mm, this ˜15 μm thick insulation allows a very high coil packing factor of ˜0.74, whereas earlier alumino-silicate braid insulation only allows packing factors of 0.38-0.48.

  5. Improved performance of Mg-Y alloy thin film switchable mirrors after coating with a superhydrophobic surface

    NASA Astrophysics Data System (ADS)

    La, Mao; Zhou, Huaijuan; Li, Ning; Xin, Yunchuan; Sha, Ren; Bao, Shanhu; Jin, Ping

    2017-05-01

    The magnesium based switchable mirrors can reversibly change their optical properties between the transparent and the reflective state as a result of hydrogenation and dehydrogenation. These films can potentially be applied as new energy-saving windows, by controlling the transmittance of solar radiation through the regulation of their reflective state. In this study, magnesium-yttrium (Mg-Y) alloy thin films were prepared using a DC magnetron sputtering method. However, the luminous transmittance in the transparent state and the switching durability of switchable mirrors are too poor to satisfy practical demands. In order to improve the films switching durability, luminous transmittance and the surface functionalization, polytetrafluoroethylene (PTFE) was coated with thermal vacuum deposition for use as the top layer of Mg-Y/Pd switchable mirrors. The PTFE layer had a porous network structure and exhibited a superhydrophobic surface with a water contact angle of approximately 152°. By characterization, PTFE thin films shows the excellent protection role against the oxidization of Mg, the switching durability of the films were improved 3 times, and also shows the antireflection role the luminous transmission of films was enhanced by 7% through the top covered with PTFE.

  6. Radiation Effects in Refractory Alloys

    NASA Astrophysics Data System (ADS)

    Zinkle, Steven J.; Wiffen, F. W.

    2004-02-01

    In order to achieve the required low reactor mass per unit electrical power for space reactors, refractory alloys are essential due to their high operating temperature capability that in turn enables high thermal conversion efficiencies. One of the key issues associated with refractory alloys is their performance in a neutron irradiation environment. The available radiation effects data are reviewed for alloys based on Mo, W, Re, Nb and Ta. The largest database is associated with Mo alloys, whereas Re, W and Ta alloys have the least available information. Particular attention is focused on Nb-1Zr, which is a proposed cladding and structural material for the reactor in the Jupiter Icy Moons Orbiter (JIMO) project. All of the refractory alloys exhibit qualitatively similar temperature-dependent behavior. At low temperatures up to ~0.3TM, where TM is the melting temperature, the dominant effect of radiation is to produce pronounced radiation hardening and concomitant loss of ductility. The radiation hardening also causes a dramatic decrease in the fracture toughness of the refractory alloys. These low temperature radiation effects occur at relatively low damage levels of ~0.1 displacement per atom, dpa (~2×1024 n/m2, E>0.1 MeV). As a consequence, operation at low temperatures in the presence of neutron irradiation must be avoided for all refractory alloys. At intermediate temperatures (0.3 to 0.6 TM), void swelling and irradiation creep are the dominant effects of irradiation. The amount of volumetric swelling associated with void formation in refractory alloys is generally within engineering design limits (<5%) even for high neutron exposures (>>10 dpa). Very little experimental data exist on irradiation creep of refractory alloys, but data for other body centered cubic alloys suggest that the irradiation creep will produce negligible deformation for near-term space reactor applications.

  7. COATED ALLOYS

    DOEpatents

    Harman, C.G.; O'Bannon, L.S.

    1958-07-15

    A coating is described for iron group metals and alloys, that is particularly suitable for use with nickel containing alloys. The coating is glassy in nature and consists of a mixture containing an alkali metal oxide, strontium oxide, and silicon oxide. When the glass coated nickel base metal is"fired'' at less than the melting point of the coating, it appears the nlckel diffuses into the vitreous coating, thus providing a closely adherent and protective cladding.

  8. BRAZING ALLOYS

    DOEpatents

    Donnelly, R.G.; Gilliland, R.G.; Slaughter, G.M.

    1962-02-20

    A brazing alloy is described which, in the molten state, is characterized by excellent wettability and flowability and is capable of forming a corrosion-resistant brazed joint. At least one component of said joint is graphite and the other component is a corrosion-resistant refractory metal. The brazing alloy consists essentially of 40 to 90 wt % of gold, 5 to 35 wt% of nickel, and 1 to 45 wt% of tantalum. (AEC)

  9. Experiments Performed in Substantiation of the Conditioning of BN-350 Spent Cesium Traps Using Lead or Lead-Bismuth Alloy Filling Technology

    SciTech Connect

    O. Romanenko; I. Tazhibaeva; I. Yakovlev; A. Ivanov; D. Wells; A. Herrick; J. Michelbacher; S. Shiganakov

    2009-05-01

    The technology of cleaning cesium radionuclides from sodium coolant at the BN-350 fast reactor was realized in the form of cesium traps of two types: stationary devices connected to the circuit that was to be cleaned and in-core devices installed into the core of reactor when it was not under operation. Carbon-graphite materials were used as sorbents to collect and concentrate radioactive cesium, accumulated in the BN-350 reactor circuits over the decades of their operation, in relatively small volume traps which provided effective radiation-safe conditions for personnel working in proximity to the coolant and equipment of the primary circuit during BN-350 decommissioning. Spent cesium traps, as products unfit for further use, represent solid radioactive wastes. The presence of chemically active sodium, potassium and cesium that are able to react violently with water results in series of problems related to their disposal in the Republic of Kazakhstan. Considering the technology of filling spent cesium traps with lead/lead-bismuth alloy as a priority one for their conditioning, evaluations for safety substantiation were implemented. A set of experiments was implemented aimed at verification of calculations performed in substantiation of the proposed technology: filling a full scale cesium trap mock-up with sodium followed by its draining to determine the optimal regimes of draining; filling bench scale cesium trap mock-ups with sodium and cesium followed by sodium draining and filling with lead or lead-bismuth alloy at different temperatures and filling rates to chose the optimal regimes for filling spent cesium traps; implementation of leachability tests to determine the rate of cesium release from the filling materials into water. This paper provides a description of the experimental program carried out and the main results obtained.

  10. A Study of Novel Medical Alloys of the Ti - Zr System

    NASA Astrophysics Data System (ADS)

    Lubas, M.; Kulakovska, A.; Gembara, P.

    2016-11-01

    The structure of alloy Ti - 10% Zr is studied after thermal oxidizing. Microstructural, phase and potentiometric analyses of the alloy are performed. The alloy is shown to be suitable for stomatology.

  11. Corrosion and bioactivity performance of graphene oxide coating on TiNb shape memory alloys in simulated body fluid.

    PubMed

    Saud, Safaa N; Hosseinian S, Raheleh; Bakhsheshi-Rad, H R; Yaghoubidoust, F; Iqbal, N; Hamzah, E; Ooi, C H Raymond

    2016-11-01

    In the present work, the microstructure, corrosion, and bioactivity of graphene oxide (GO) coating on the laser-modified and -unmodified surfaces of TiNb shape memory alloys (SMAs) were investigated. The surface morphology and chemical composition was examined using field emission scanning electron microscopy (FE-SEM) and X-ray diffraction (XRD). The surface modification was carried out via a femtosecond laser with the aim to increase the surface roughness, and thus increase the adhesion property. FE-SEM analysis of the laser-treated Ti-30at.% Nb revealed the increase in surface roughness and oxygen/nitrogen containing groups on the Ti-30at.% Nb surface after being surface modified via a femtosecond laser. Furthermore, the thickness of GO was increased from 35μm to 45μm after the surface was modified. Potentiodynamic polarisation and electrochemical impedance spectroscopy studies revealed that both the GO and laser/GO-coated samples exhibited higher corrosion resistance than that of the uncoated TiNb SMA sample. However, the laser/GO-coated sample presented the highest corrosion resistance in SBF at 37°C. In addition, during soaking in the simulated body fluid (SBF), both the GO and laser/GO coating improved the formation of apatite layer. Based on the bioactivity results, the GO coating exhibited a remarkable antibacterial activity against gram-negative bacteria compared with the uncoated. In conclusion, the present results indicate that Ti-30at.% Nb SMAs may be promising alternatives to NiTi for certain biomedical applications. Copyright © 2016 Elsevier B.V. All rights reserved.

  12. Comparative study on Ti/Zr/V and chromate conversion treated aluminum alloys: Anti-corrosion performance and epoxy coating adhesion properties

    NASA Astrophysics Data System (ADS)

    Zhu, Wen; Li, Wenfang; Mu, Songlin; Fu, Nianqing; Liao, Zhongmiao

    2017-05-01

    In this study, a Ti/Zr/V conversion coating (TZVCC) was deposited on the surface of aluminum alloy 6063 (AA6063) as an alternative of the chromate conversion coating (CCC). Both the TZVCC treated AA6063 (TZVCC/AA6063) and CCC treated AA6063 (CCC/AA6063) were characterized by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), atomic force microscope (AFM) and contact angle measuring device. The anti-corrosion performance of the TZVCC/AA6063 and CCC/AA6063 was evaluated by electrochemical measurements and neutral salt spray tests. It showed that both the surface roughness and surface free energy of the AA6063 were significantly increased after TZVCC treatment. The anti-corrosion performance of TZVCC/AA6063 was superior to that of CCC/AA6063. In addition, the effects of the TZVCC and CCC on the adhesion properties and anti-corrosion performance of epoxy coating applied on samples were examined by pull-off tests and electrochemical impedance spectroscopy (EIS). The dry, wet and recovery adhesive strengths of the epoxy coating on TZVCC treated samples (epoxy coated TZVCC/AA6063) were very close to those of epoxy coating on CCC treated ones (epoxy coated CCC/AA6063). The epoxy coated TZVCC/AA6063 showed better corrosion resistance than the epoxy coated CCC/AA6063 and epoxy coated AA6063.

  13. Impact of Small Chemistry Variations in Plate and Weld Filler Metal on the Corrosion Performance of Ni-Cr-Mo Alloys

    SciTech Connect

    Fix, D V; Rebak, R B

    2006-02-05

    The ASTM standard B 575 provides the requirements for the chemical composition of Nickel-Chromium-Molybdenum (Ni-Cr-Mo) alloys such as Alloy 22 (N06022) and Alloy 686 (N06686). The compositions of each element are given in a range. For example, the content of Mo is specified from 12.5 to 14.5 weight percent for Alloy 22 and from 15.0 to 17.0 weight percent for Alloy 686. It was important to determine how the corrosion rate of welded plates of Alloy 22 using Alloy 686 weld filler metal would change if heats of these alloys were prepared using several variations in the composition of the elements even though still in the range specified in B 575. Seven heats of plate were welded with seven heats of wire. Immersion corrosion tests were conducted in a boiling solution of sulfuric acid plus ferric sulfate (ASTM G 28 A) using both as-welded (ASW) coupons and solution heat-treated (SHT) coupons. Results show that the corrosion rate was not affected by the chemistry of the materials in the range specified in the standard B 575.

  14. Performance of high speed ball bearings with lead and lead alloy plated retainers in liquid hydrogen at 1.2 million DN

    NASA Technical Reports Server (NTRS)

    Brewe, D. E.; Scibbe, H. W.; Wisander, D. W.

    1973-01-01

    Ball bearings with lead- and lead-alloy-coated retainers were operated in liquid hydrogen at 30,000 rpm under a thrust load of 400 lb. Bearing lives were compared using different: (1) lead- and lead-alloy coatings, (2) coating thicknesses, (3) substrate materials, (4) retainer locating surfaces, and (5) plating techniques. Longer bearing run times were achieved using retainers with a lead-tin-copper alloy coating electroplated onto a leaded-bronze material and an aluminum-bronze alloy. Thirty percent of the bearings tested achieved the desired objective of 10 hours. All of the lead-alloy coated retainers exceeded this objective. A coating thickness of at least 0.0014 in. was used for all bearings exceeding the 10-hour goal.

  15. Performance of chromia- and alumina-forming Fe- and Ni-base alloys exposed to metal dusting environments: The effect of water vapor and temperature

    DOE PAGES

    Rouaix-Vande Put, Aurelie; Unocic, Kinga A.; Brady, Michael P.; ...

    2015-11-18

    Fe- and Ni-base alloys including an alumina-forming austenitic alloy were exposed for 500 h under metal dusting environments with varying temperature, gas composition and total pressure. For one H2–CO–CO2–H2O environment, the increase in temperature from 550 to 750 °C generally decreased metal dusting. When H2O was added to a H2–CO–CO2 environment at 650 °C, the metal dusting attack was reduced. Even after 5000 h at a total pressure of 9.1 atm with 20%H2O, the higher alloyed specimens retained a thin protective oxide. Lastly, for gas mixtures containing little or no H2O, the Fe-base alloys were less resistant to metal dustingmore » than Ni-base alloys.« less

  16. The Influence of Zn Content on the Corrosion and Wear Performance of Mg-Zn-Ca Alloy in Simulated Body Fluid

    NASA Astrophysics Data System (ADS)

    Li, Hua; Liu, Debao; Zhao, Yue; Jin, Feng; Chen, Minfang

    2016-09-01

    Mg-Zn-Ca alloy has been attracting increasing attention as a potential biodegradable implant material. In this paper, Mg-3Zn-0.2Ca and Mg-4Zn-0.2Ca alloys were prepared by means of vacuum melting and subsequent hot extrusion process. The influences of Zn content on the microstructure, mechanical properties, and corrosion and wear behavior of Mg-Zn-Ca alloys in simulated body fluid (SBF) were studied. The results show that with increased Zn content, the grain size and corrosion resistance were decreased, while the mechanical strength and wear resistance were increased, under both dry sliding and SBF-lubricated conditions. For the same Mg-Zn-Ca alloy, the wear loss rate under SBF lubrication was higher than dry sliding condition, indicating a strong corrosion-assisted wear effect of SBF to the Mg-Zn-Ca alloy.

  17. INCOLOY alloy 803, a cost effective alloy for high temperature service

    SciTech Connect

    Ganesan, P.; Plyburn, J.A.; Tassen, C.S.

    1995-12-31

    INCOLOY alloy 800 was the first of the 800 series of alloys invented by Inco Alloys International in the 1940`s. Because of its excellent oxidation and carburization resistance as well as high temperature creep strength, alloy 800 found uses for many applications such as heat treating hardware, petrochemical processing, home appliances, food processing, industrial heating, super-heater and re-heater tubing and soon became the workhorse material for the chemical processing industries. Alloy 803 has superior resistance to oxidation and carburization without sacrificing mechanical properties. In this paper the history of alloy 800 with introductions of alloys 800H and 800HT and the differences in properties and chemical compositions among them will be described. The development of alloy 803 for petrochemical applications is also covered. The performance of alloy 803 in cyclic oxidation, carburization and sulfidation tests will be presented and compared with several alloys including alloy HPM. The mechanical properties of alloy 803 including room temperature and high temperature tensile data and stress rupture and creep strengths up to 1,093 C (2,000 F) will be presented. The choice of available filler metals and welding electrodes to join alloy 803, using gas metal arc welding and shielded metal arc welding processes, will also be presented.

  18. Micro-Structures of Hard Coatings Deposited on Titanium Alloys by Laser Alloying Technique

    NASA Astrophysics Data System (ADS)

    Li, Wei; Yu, Huijun; Chen, Chuanzhong; Wang, Diangang; Weng, Fei

    2013-01-01

    This work is based on micro-structural performance of the Ti-B4C-C laser alloying coatings on Ti-6Al-4V titanium alloy. The test results indicated that laser alloying of the Ti-B4C-C pre-placed powders on the Ti-6Al-4V alloy substrate can form the ceramics reinforced hard alloying coatings, which increased the micro-hardness and wear resistance of substrate. The test result also indicated that the TiB phase was produced in alloying coating, which corresponded to its (101) crystal plane. In addition, yttria has a refining effect on micro-structures of the laser alloying coating, and its refinement mechanism was analyzed. This research provided essential experimental and theoretical basis to promote the applications of the laser alloying technique in manufacturing and repairing of the aerospace parts.

  19. Thrust chamber life prediction. Volume 1: Mechanical and physical properties of high performance rocket nozzle materials

    NASA Technical Reports Server (NTRS)

    Esposito, J. J.; Zabora, R. F.

    1975-01-01

    Pertinent mechanical and physical properties of six high conductivity metals were determined. The metals included Amzirc, NARloy Z, oxygen free pure copper, electroformed copper, fine silver, and electroformed nickel. Selection of these materials was based on their possible use in high performance reusable rocket nozzles. The typical room temperature properties determined for each material included tensile ultimate strength, tensile yield strength, elongation, reduction of area, modulus of elasticity, Poisson's ratio, density, specific heat, thermal conductivity, and coefficient of thermal expansion. Typical static tensile stress-strain curves, cyclic stress-strain curves, and low-cycle fatigue life curves are shown. Properties versus temperature are presented in graphical form for temperatures from 27.6K (-410 F) to 810.9K (1000 F).

  20. Report on Performance of Prototype Dynatronix Power Supplies Developed Under a Phase I DOE SBIR

    SciTech Connect

    Hoppe, Eric W.; Merriman, Jason H.

    2011-03-01

    The purpose of this study is to evaluate the prototype power supplies fabricated by Dynatronix, Inc. This project supports the advancement of electroforming capabilities to produce ultra-high purity copper. Ultra-high purity copper is an essential material used for a range of current and future fundamental nuclear physics programs such as the MAJORANA DEMONSTRATOR. The Mach 30 power supplies are a new design built to the specifications from the requirements of Pacific Northwest National Laboratory (PNNL) with regard to timing, voltage, current output, and the required tolerances. The parameters used in these tests were developed empirically over a number of years based on a combination of thermodynamic and kinetics of the electroplating process. The power supplies were operated in a typical cleanroom environment for the production electroforming at PNNL. The units that were received by PNNL in July, 2010 have performed satisfactorily and have demonstrated short term durability.

  1. N-doped graphene layers encapsulated NiFe alloy nanoparticles derived from MOFs with superior electrochemical performance for oxygen evolution reaction

    PubMed Central

    Feng, Yi; Yu, Xin-Yao; Paik, Ungyu

    2016-01-01

    Water splitting, an efficient approach for hydrogen production, is often hindered by unfavorable kinetics of oxygen evolution reaction (OER). In order to reduce the overpotential, noble metal oxides-based electrocatalysts like RuO2 and IrO2 are usually utilized. However, due to their scarcity, the development of cost-effective non-precious OER electrocatalysts with high efficiency and good stability is urgently required. Herein, we report a facile one-step annealing of metal-organic frameworks (MOFs) strategy to synthesize N-doped graphene layers encapsulated NiFe alloy nanoparticles (NiFe@C). Through tuning the nanoparticle size and calcination temperature, NiFe@C with an average size of around 16 nm obtained at 700 °C exhibits superior OER performance with an overpotential of only 281 mV at 10 mA cm−2 and high durability. The facile synthesis method and excellent electrochemical performance show great potential of NiFe@C in replacing the precious metal-based electrocatalysts in the OER. PMID:27658968

  2. N-doped graphene layers encapsulated NiFe alloy nanoparticles derived from MOFs with superior electrochemical performance for oxygen evolution reaction

    NASA Astrophysics Data System (ADS)

    Feng, Yi; Yu, Xin-Yao; Paik, Ungyu

    2016-09-01

    Water splitting, an efficient approach for hydrogen production, is often hindered by unfavorable kinetics of oxygen evolution reaction (OER). In order to reduce the overpotential, noble metal oxides-based electrocatalysts like RuO2 and IrO2 are usually utilized. However, due to their scarcity, the development of cost-effective non-precious OER electrocatalysts with high efficiency and good stability is urgently required. Herein, we report a facile one-step annealing of metal-organic frameworks (MOFs) strategy to synthesize N-doped graphene layers encapsulated NiFe alloy nanoparticles (NiFe@C). Through tuning the nanoparticle size and calcination temperature, NiFe@C with an average size of around 16 nm obtained at 700 °C exhibits superior OER performance with an overpotential of only 281 mV at 10 mA cm-2 and high durability. The facile synthesis method and excellent electrochemical performance show great potential of NiFe@C in replacing the precious metal-based electrocatalysts in the OER.

  3. Improved Performance of Polymer Solar Cells by Thermal Evaporation of AgAl Alloy Nanostructures into the Hole-Transport Layer.

    PubMed

    Wang, Jinfeng; Jia, Xiangkun; Zhou, Jianping; Pan, Likun; Huang, Sumei; Chen, Xiaohong

    2016-10-05

    The performance characteristics of polymer solar cells (PSCs) incorporated with AgAl and Ag nanostructures and MoO3 spacer layers were investigated. The power conversion efficiency (PCE) of PSCs is sensitive to the nominal thicknesses of the AgAl nanostructures and the MoO3 spacer layer. The PCE of a PSC with a 3-nm-thick layer of AgAl nanostructures and a 1-nm-thick MoO3 isolation layer reached 9.79%, which is higher than the PCE (8.55%) of the reference PSC without metal nanostructures. Compared to PSCs with Ag nanostructures, PSCs with AgAl nanostructures showed better stability and still retained 60% of their initial PCE values after aging for 120 days in air without encapsulation. The enhanced stability of the PSCs is attributed to the formation of AlOx, which can inhibit the diffusion of Ag atoms into the neighboring layer. The localized surface plasmonic resonance (LSPR) effect of AgAl nanostructures was retained by inserting an only 1-nm-thick MoO3 spacer layer between the metal nanostructures and the metal electrode. Our work has demonstrated that using AgAl alloy instead of Ag as plasmonic nanostructures is a better strategy for improving the performance of PSCs, especially in terms of the stability of the cells.

  4. Enhanced catalytic performance for methane combustion of 3DOM CoFe2O4 by co-loading MnOx and Pd-Pt alloy nanoparticles

    NASA Astrophysics Data System (ADS)

    Li, Xiangyu; Liu, Yuxi; Deng, Jiguang; Xie, Shaohua; Zhao, Xingtian; Zhang, Yang; Zhang, Kunfeng; Arandiyan, Hamidreza; Guo, Guangsheng; Dai, Hongxing

    2017-05-01

    Three-dimensionally ordered macroporous (3DOM) CoFe2O4, zMnOx/3DOM CoFe2O4 (z = 4.99-12.30 wt%), and yPd-Pt/6.70 wt% MnOx/3DOM CoFe2O4 (y = 0.44-1.81 wt%; Pd/Pt molar ratio = 2.1-2.2) have been prepared using the polymethyl methacrylate microspheres-templating, incipient wetness impregnation, and bubble-assisted polyvinyl alcohol-protected reduction strategies, respectively. All of the samples were characterized by means of various techniques. Catalytic performance of the samples was measured for methane combustion. It is shown that the as-prepared samples exhibited a high-quality 3DOM structure (103 ± 20 nm in pore size) and a surface area of 19-28 m2/g, and the noble metal or alloy nanoparticles (NPs) with a size of 2.2-3.0 nm were uniformly dispersed on the macropore wall surface of 3DOM CoFe2O4. The loading of MnOx on CoFe2O4 gave rise to a slight increase in activity, however, the dispersion of Pd-Pt NPs on 6.70MnOx/3DOM CoFe2O4 significantly enhanced the catalytic performance, with the 1.81Pd2.1Pt/6.70MnOx/3DOM CoFe2O4 sample showing the highest activity (T10% = 255 °C, T50% = 301 °C, and T90% = 372 °C at a space velocity of 20,000 mL/(g h)). We believe that the excellent catalytic activity of 1.81Pd2.1Pt/6.70MnOx/3DOM CoFe2O4 was related to its well-dispersed Pd-Pt alloy NPs, high adsorbed oxygen species concentration, good low-temperature reducibility, and strong interaction between MnOx or Pd-Pt NPs and 3DOM CoFe2O4.

  5. Orthodontic silver brazing alloys.

    PubMed

    Brockhurst, P J; Pham, H L

    1989-10-01

    Orthodontic silver brazing alloys suffer from the presence of cadmium, excessive flow temperatures, and crevice corrosion on stainless steel. Seven alloys were examined. Two alloys contained cadmium. The lowest flow temperature observed was 629 degrees C for a cadmium alloy and 651 degrees C for two cadmium free alloys. Three alloys had corrosion resistance superior to the other solders. Addition of low melting temperature elements gallium and indium reduced flow temperature in some cases but produced brittleness in the brazing alloy.

  6. Effects of the shape of the foil corners on the irradiation performance of U10Mo alloy based monolithic mini-plates

    SciTech Connect

    Ozaltun, Hakan; Medvedev, Pavel G

    2015-06-01

    Monolithic plate-type fuel is a fuel form being developed for high performance research and test reactors to minimize the use of enriched material. These fuel elements are comprised of a high density, low enrichment, U-Mo alloy based fuel foil, sandwiched between Zirconium liners and encapsulated in Aluminum cladding. The use of a high density fuel in a foil form presents a number of fabrication and operational concerns, such as: foil centering, flatness of the foil, fuel thickness variation, geometrical tilting, foil corner shape etc. To benchmark this new design, effects of various geometrical and operational variables on irradiation performance have been evaluated. As a part of these series of sensitivity studies, the shape of the foil corners were studied. To understand the effects of the corner shapes of the foil on thermo-mechanical performance of the plates, a behavioral model was developed for a selected plate from RERTR-12 experiments (Plate L1P785). Both fabrication and irradiation processes were simulated. Once the thermo-mechanical behavior the plate is understood for the nominal case, the simulations were repeated for two additional corner shapes to observe the changes in temperature, displacement and stress-strain fields. The results from the fabrication simulations indicated that the foil corners do not alter the post-fabrication stress-strain magnitudes. Furthermore, the irradiation simulations revealed that post-fabrication stresses of the foil would be relieved very quickly in operation. While, foils with chamfered and filleted corners yielded stresses with comparable magnitudes, they are slightly lower in magnitudes, and provided a more favorable mechanical response compared with the foil with sharp corners.

  7. Magnetic Characteristics of Two Metglas Alloys

    NASA Astrophysics Data System (ADS)

    Blatnik, Marie; SNS nEDM Collaboration

    2016-09-01

    Magnetic shielding is gaining greater significance as precision experiments become more sensitive, such as for the Spallation Neutron Source nEDM [neutron electric dipole moment] measurement. Targeting a sensitivity of 10-28 e-cm, the SNS nEDM collaboration minimizes magnetic shield gradients and magnetic noise with a superconducting lead shield and several shield layers that include using a Metglas layer as a primary component. Metglas is a thin ribbon of proprietary engineered alloy that comes in many varieties. One alloy with high (as cast) permeability is Metglas alloy 2705M, which is primarily composed of Cobalt. However, this alloy will activate under neutron radiation and is therefore unsuitable. However, another high-performance Metglas alloy, 2826 MB, contains only trace amounts of Cobalt. A study of the shielding characteristics of the two alloys was performed, paying close attention to field oscillation frequency and magnitude.

  8. AgI alloying in SnTe boosts the thermoelectric performance via simultaneous valence band convergence and carrier concentration optimization

    NASA Astrophysics Data System (ADS)

    Banik, Ananya; Biswas, Kanishka

    2016-10-01

    SnTe, a Pb-free analogue of PbTe, was earlier assumed to be a poor thermoelectric material due to excess p-type carrier concentration and large energy separation between light and heavy hole valence bands. Here, we report the enhancement of the thermoelectric performance of p-type SnTe by Ag and I co-doping. AgI (1-6 mol%) alloying in SnTe modulates its electronic structure by increasing the band gap of SnTe, which results in decrease in the energy separation between its light and heavy hole valence bands, thereby giving rise to valence band convergence. Additionally, iodine doping in the Te sublattice of SnTe decreases the excess p-type carrier concentration. Due to significant decrease in hole concentration and reduction of the energy separation between light and heavy hole valence bands, significant enhancement in Seebeck coefficient was achieved at the temperature range of 600-900 K for Sn1-xAgxTe1-xIx samples. A maximum thermoelectric figure of merit, zT, of ~1.05 was achieved at 860 K in high quality crystalline ingot of p-type Sn0.95Ag0.05Te0.95I0.05.

  9. An Investigation on the Tribological Performances of the SiO2/MoS2 Hybrid Nanofluids for Magnesium Alloy-Steel Contacts.

    PubMed

    Xie, Hongmei; Jiang, Bin; Liu, Bo; Wang, Qinghang; Xu, Junyao; Pan, Fusheng

    2016-12-01

    Hybrid nano-materials offer potential scope for an increasing numerous novel applications when engineered to deliver availably functional properties. In the present study, the SiO2/MoS2 hybrid nanoparticles with different mass ratios were employed as lubricant additives in the base oil, and their tribological properties were evaluated using a reciprocating ball-on-plate tribometer for magnesium alloy-steel contacts. The results demonstrate that the SiO2/MoS2 hybrid nanoparticles exhibit superior lubrication performances than individual nano-SiO2 or nano-MoS2 even in high load and diverse velocity cases. The optimal SiO2/MoS2 mixing ratio and the concentration of SiO2/MoS2 hybrid nanoparticles in the base oil are 0.25:0.75 and 1.00-1.25 wt%, respectively. The excellent lubrication properties of the SiO2/MoS2 hybrid nanoparticles are attributed to the physical synergistic lubricating actions of nano-SiO2 and nano-MoS2 during the rubbing process.

  10. An Investigation on the Tribological Performances of the SiO2/MoS2 Hybrid Nanofluids for Magnesium Alloy-Steel Contacts

    NASA Astrophysics Data System (ADS)

    Xie, Hongmei; Jiang, Bin; Liu, Bo; Wang, Qinghang; Xu, Junyao; Pan, Fusheng

    2016-07-01

    Hybrid nano-materials offer potential scope for an increasing numerous novel applications when engineered to deliver availably functional properties. In the present study, the SiO2/MoS2 hybrid nanoparticles with different mass ratios were employed as lubricant additives in the base oil, and their tribological properties were evaluated using a reciprocating ball-on-plate tribometer for magnesium alloy-steel contacts. The results demonstrate that the SiO2/MoS2 hybrid nanoparticles exhibit superior lubrication performances than individual nano-SiO2 or nano-MoS2 even in high load and diverse velocity cases. The optimal SiO2/MoS2 mixing ratio and the concentration of SiO2/MoS2 hybrid nanoparticles in the base oil are 0.25:0.75 and 1.00-1.25 wt%, respectively. The excellent lubrication properties of the SiO2/MoS2 hybrid nanoparticles are attributed to the physical synergistic lubricating actions of nano-SiO2 and nano-MoS2 during the rubbing process.

  11. Performance of 40-millimeter-bore ball bearings with lead- and lead-alloy-plated retainers in liquid hydrogen at 1.2 million DN

    NASA Technical Reports Server (NTRS)

    Brewe, D. E.; Wisander, D. W.; Scribbe, H. W.

    1972-01-01

    Forty-millimeter-bore ball bearings with lead- and lead-alloy-coated retainers were operated in liquid hydrogen at 30,000 rpm under a thrust load of 1780 N (400 lb.) Four different substrate materials were used for the retainer. Longer bearing run times were achieved with a lead-tin-copper alloy coating plated onto a leaded-bronze material (22.5 hr) and an aluminum-bronze alloy (19.3 hr). One bearing with a pure lead coating achieved the desired objective of 10 hr. This bearing had an aluminum - bronze substrate retainer and ran successfully for 12.4 hr. Additions of antimony to the lead provided an alloy coating with better wear resistance than pure lead; however, this coating was abrasive to the outer-race lands.

  12. The microstructures and electrochemical performances of La0.6Gd0.2Mg0.2Ni3.0Co0.5-xAlx (x=0-0.5) hydrogen storage alloys as negative electrodes for nickel/metal hydride secondary batteries

    NASA Astrophysics Data System (ADS)

    Li, Rongfeng; Xu, Peizhen; Zhao, Yamin; Wan, Jing; Liu, Xiaofang; Yu, Ronghai

    2014-12-01

    La0.6Gd0.2Mg0.2Ni3.0Co0.5-xAlx (x = 0-0.5) hydrogen storage alloys were prepared by induction melting followed by annealing treatment at 1173 K for 8 h. The effects of substitution Al for Co on the microstructures and electrochemical performances were studied systematically. The structure analyses show that all alloys consist of multiphase structures such as (La, Mg)2Ni7 phase, (La, Mg) Ni3 phase and LaNi5 phase. The abundance of (La, Mg)2Ni7 phase decreases while the abundance of LaNi5 phase and (La, Mg)Ni3 phase increases directly as the Al content increasing. The electrochemical tests show that the maximum discharge capacity of alloy electrodes are almost unchanged when x ≤ 0.2 while the cyclic stability of the alloy electrode are improved significantly after proper amount of Al substitution for Co. The alloy electrode with x = 0.1 exhibits the better balance between discharge capacity and cycling life than any others. Moreover, at the discharge current density of 900 mA g-1, the high rate dischargeability (HRD) of the alloy electrodes decreases with increasing Al substitution and the relative analyses reveal that the charge transfer on alloy surface is more important than the hydrogen diffusion in alloy bulk for the kinetic properties of the alloy electrodes.

  13. Irradiation-assisted stress corrosion cracking in HTH Alloy X-750 and Alloy 625

    SciTech Connect

    Bajaj, R.; Mills, W.J.; Lebo, M.R.; Hyatt, B.Z.; Burke, M.G.

    1995-12-31

    In-reactor testing of bolt-loaded compact tension specimens was performed in 360 C water to determine the irradiation-assisted stress corrosion cracking (IASCC) behavior of HTH Alloy X-750 and direct-aged Alloy 625. New data confirm previous results showing that high irradiation levels reduce SCC resistance in Alloy X-750. Heat-to-heat variability correlates with boron content, with low boron heats showing improved IASCC properties. Alloy 625 is resistant to IASCC, as no cracking was observed in any Alloy 625 specimens. Microstructural, microchemical and deformation studies were performed to characterize the mechanisms responsible for IASCC in Alloy X-750 and the lack of an effect in Alloy 625. The mechanisms under investigation are: boron transmutation effects, radiation-induced changes in microstructure and deformation characteristics, and radiation-induced segregation. Irradiation of Alloy X-750 caused significant strengthening and ductility loss that was associated with the formation of cavities and dislocation loops. High irradiation levels did not cause significant segregation of alloying or trace elements in Alloy X-750. Irradiation of Alloy 625 resulted in the formation of small dislocation loops and a fine body-centered-orthorhombic phase. The strengthening due to the loops and precipitates was apparently offset by a partial dissolution of {gamma}{double_prime} precipitates, as Alloy 625 showed no irradiation-induced strengthening or ductility loss. In the nonirradiated condition, an IASCC susceptible HTH heat containing 28 ppm B showed grain boundary segregation of boron, whereas a nonsusceptible HTH heat containing 2 ppm B and Alloy 625 with 20 ppm B did not show significant boron segregation. Transmutation of boron to helium at grain boundaries, coupled with matrix strengthening, is believed to be responsible for IASCC in Alloy X-750, and the absence of these two effects results in the superior IASCC resistance displayed by Alloy 625.

  14. The Exomet Project: EU/ESA Research on High-Performance Light-Metal Alloys and Nanocomposites

    NASA Astrophysics Data System (ADS)

    Sillekens, W. H.

    The performance of structural materials is commonly associated with such design parameters as strength and stiffness relative to their density; a recognized means to further enhance the weight-saving potential of low-density materials is thus to improve on their mechanical attributes. The European Community research project ExoMet that started in mid-2012 targets such high-performance aluminum- and magnesium-based materials by exploring novel grain-refining and nanoparticle additions in conjunction with melt treatment by means of external fields (electromagnetic, ultrasonic, mechanical). These external fields are to provide for an effective and efficient dispersion of the additions in the melt and their uniform distribution in the as-cast material. The consortium of 27 companies, universities and research organizations from eleven countries integrates various scientific and technological disciplines as well as application areas — including automotive and (aero)-space.

  15. Combinatorial high-throughput optical screening of high performance Pd alloy cathode for hybrid Li-air battery.

    PubMed

    Jun, Young Jin; Park, Sung Hyeon; Woo, Seong Ihl

    2014-12-08

    Combinatorial high-throughput optical screening method was developed to find the optimum composition of highly active Pd-based catalysts at the cathode of the hybrid Li-air battery. Pd alone, which is one-third the cost of Pt, has difficulty in replacing Pt; therefore, the integration of other metals was investigated to improve its performance toward oxygen reduction reaction (ORR). Among the binary Pd-based catalysts, the composition of Pd-Ir derived catalysts had higher performance toward ORR compared to other Pd-based binary combinations. The composition at 88:12 at. % (Pd: Ir) showed the highest activity toward ORR at the cathode of the hybrid Li-air battery. The prepared Pd(88)Ir(12)/C catalyst showed a current density of -2.58 mA cm(-2) at 0.8 V (vs RHE), which was around 30% higher compared to that of Pd/C (-1.97 mA cm(-2)). When the prepared Pd(88)Ir(12)/C catalyst was applied to the hybrid Li-air battery, the polarization of the cell was reduced and the energy efficiency of the cell was about 30% higher than that of the cell with Pd/C.

  16. The ExoMet Project: EU/ESA Research on High-Performance Light-Metal Alloys and Nanocomposites

    NASA Astrophysics Data System (ADS)

    Sillekens, W. H.; Jarvis, D. J.; Vorozhtsov, A.; Bojarevics, V.; Badini, C. F.; Pavese, M.; Terzi, S.; Salvo, L.; Katsarou, L.; Dieringa, H.

    2014-07-01

    The performance of structural materials is commonly associated with such design parameters as strength and stiffness relative to their density; a recognized means to further enhance the weight-saving potential of low-density materials is thus to improve on their mechanical attributes. The European Community research project ExoMet that started in mid-2012 targets such high-performance aluminum- and magnesium-based materials by exploring novel grain refining and nanoparticle additions in conjunction with melt treatment by means of external fields (electromagnetic, ultrasonic, and mechanical). These external fields are to provide for an effective and efficient dispersion of the additions in the melt and their uniform distribution in the as-cast material. The consortium of 27 companies, universities, and research organizations from eleven countries integrates various scientific and technological disciplines as well as application areas—including automotive, aircraft, and space. This paper gives an overview of the project, including its scope for development and organization. In addition, exemplary results are presented on nanoparticle production and characterization, mixing patterns in metal melts, interface reactions between metal and particles, particle distribution in the as-cast composite materials, and mechanical properties of the as-cast composite materials. The application perspective is considered as well.

  17. Adhesive performance of silver-palladium-copper-gold alloy and component metals bonded with organic sulfur-based priming agents and a tri-n-butylborane initiated luting material.

    PubMed

    Yamashita, Miyuki; Koizumi, Hiroyasu; Ishii, Takaya; Nakayama, Daisuke; Oba, Yusuke; Matsumura, Hideo

    2013-01-01

    The purpose of the current study was to evaluate the effect of thione-based metal priming agents on the adhesive behavior of a Ag-Pd-Cu-Au alloy and component metals bonded with an acrylic resin. Disk specimens (10 mm in diameter by 3 mm thick) were prepared from a silver-palladium-copper-gold (Ag-Pd-Cu-Au) alloy (Castwell M.C.12), high-purity silver, palladium, copper and gold. Four single-liquid priming agents containing organic sulfur compound (Alloy Primer, Metaltite, M.L. Primer and V-Primer) and three acidic priming agents (All Bond II Primer B, Estenia Opaque Primer and Super-Bond Liquid) were assessed. The metal specimens were flat-ground with abrasive papers, primed with one of the agents and bonded with a tri-n-butylborane initiated resin. The shear bond strengths were determined both before and after repeated thermocycling (5°C and 55°C, 1 min each, 20,000 cycles). The results were statistically analyzed with a non-parametric procedure (p = 0.05 level). The post-thermocycling bond strengths in MPa (median; n = 11) associated with the Alloy Primer, Metaltite, M.L. Primer and V-Primer materials were, respectively, 20.8, 22.8, 17.8 and 18.4 for the Ag-Pd-Cu-Au alloy; 19.6, 21.9, 14.4 and 20.1 for silver; 5.4, 4.5, 12.8 and 5.3 for palladium; 17.1, 19.2, 0.7 and 6.6 for copper; and 18.5, 17.7, 22.8 and 15.4 for gold. It can be concluded that the use of the four priming agents, which are based on organic sulfur compounds, effectively enhanced bonding to the Ag-Pd-Cu-Au alloy and the component metals, although the bonding performance varied among the priming agents and metal elements. The priming agents appeared to have more of an effect on the alloy, silver and gold than on the palladium and copper.

  18. Alloy softening in binary molybdenum alloys

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Witzke, W. R.

    1972-01-01

    An investigation was conducted to determine the effects of alloy additions of Hf, Ta, W, Re, Os, Ir, and Pt on the hardness of Mo. Special emphasis was placed on alloy softening in these binary Mo alloys. Results showed that alloy softening was produced by those elements having an excess of s+d electrons compared to Mo, while those elements having an equal number or fewer s+d electrons than Mo failed to produce alloy softening. Alloy softening and hardening can be correlated with the difference in number of s+d electrons of the solute element and Mo.

  19. Improvement in Fatigue Performance of Aluminium Alloy Welded Joints by Laser Shock Peening in a Dynamic Strain Aging Temperature Regime

    PubMed Central

    Su, Chun; Zhou, Jianzhong; Meng, Xiankai; Huang, Shu

    2016-01-01

    As a new treatment process after welding, the process parameters of laser shock peening (LSP) in dynamic strain aging (DSA) temperature regimes can be precisely controlled, and the process is a non-contact one. The effects of LSP at elevated temperatures on the distribution of the surface residual stress of AA6061-T6 welded joints were investigated by using X-ray diffraction technology with the sin2ϕ method and Abaqus software. The fatigue life of the welded joints was estimated by performing tensile fatigue tests. The microstructural evolution in surface and fatigue fractures of the welded joints was presented by means of surface integrity and fracture surface testing. In the DSA temperature regime of AA6061-T6 welded joints, the residual compressive stress was distributed more stably than that of LSP at room temperature. The thermal corrosion resistance and fatigue properties of the welded joints were also improved. The experimental results and numerical analysis were in mutual agreement. PMID:28773920

  20. Corrosion performance of MAO coatings on AZ31 Mg alloy in simulated body fluid vs. Earle's Balance Salt Solution

    NASA Astrophysics Data System (ADS)

    Wilke, Benjamin M.; Zhang, Lei; Li, Weiping; Ning, Chengyun; Chen, Cheng-fu; Gu, Yanhong

    2016-02-01

    Earle's Balance Salt Solution (EBSS) provides an alternative to the conventional simulated body fluids (c-SBF) and has been shown to better simulate the corrosion conditions in vivo. In this work, a series of tests were conducted to explore the corrosion performance of MAO-coated AZ31 samples in EBSS vs. c-SBF. Samples were produced by varying MAO process parameters and then immersed up to 21 days in both EBSS and c-SBF. The corrosion rates were evaluated by the electrochemical impedance spectroscopy and potentiodynamic scanning. Scanning electron microscope (SEM) was used to compare the progression of microcracks across the surface of the coatings. The evaluation of cross-sectional thickness showed an increase in MAO coating thickness with the process voltage. MAO samples with a thicker coating generally have higher impedance and lower current density at the initial immersion time point of 0.5 h. Samples in EBSS showed higher initial impedance and lower current density values as compared to c-SBF counterparts for all process groups. Samples in EBSS demonstrated a much slower corrosion rate than c-SBF samples because of the decreased chloride content and CO2 buffering mechanism of the EBSS.

  1. Improvement in Fatigue Performance of Aluminium Alloy Welded Joints by Laser Shock Peening in a Dynamic Strain Aging Temperature Regime.

    PubMed

    Su, Chun; Zhou, Jianzhong; Meng, Xiankai; Huang, Shu

    2016-09-26

    As a new treatment process after welding, the process parameters of laser shock peening (LSP) in dynamic strain aging (DSA) temperature regimes can be precisely controlled, and the process is a non-contact one. The effects of LSP at elevated temperatures on the distribution of the surface residual stress of AA6061-T6 welded joints were investigated by using X-ray diffraction technology with the sin²ϕ method and Abaqus software. The fatigue life of the welded joints was estimated by performing tensile fatigue tests. The microstructural evolution in surface and fatigue fractures of the welded joints was presented by means of surface integrity and fracture surface testing. In the DSA temperature regime of AA6061-T6 welded joints, the residual compressive stress was distributed more stably than that of LSP at room temperature. The thermal corrosion resistance and fatigue properties of the welded joints were also improved. The experimental results and numerical analysis were in mutual agreement.

  2. Nickel aluminide alloy suitable for structural applications

    DOEpatents

    Liu, C.T.

    1998-03-10

    Alloys are disclosed for use in structural applications based upon NiAl to which are added selected elements to enhance room temperature ductility and high temperature strength. Specifically, small additions of molybdenum produce a beneficial alloy, while further additions of boron, carbon, iron, niobium, tantalum, zirconium and hafnium further improve performance of alloys at both room temperature and high temperatures. A preferred alloy system composition is Ni--(49.1{+-}0.8%)Al--(1.0{+-}0.8%)Mo--(0.7 + 0.5%)Nb/Ta/Zr/Hf--(nearly zero to 0.03%)B/C, where the % is at. % in each of the concentrations. All alloys demonstrated good oxidation resistance at the elevated temperatures. The alloys can be fabricated into components using conventional techniques. 4 figs.

  3. Alloy Effects on the Gas Nitriding Process

    NASA Astrophysics Data System (ADS)

    Yang, M.; Sisson, R. D.

    2014-12-01

    Alloy elements, such as Al, Cr, V, and Mo, have been used to improve the nitriding performance of steels. In the present work, plain carbon steel AISI 1045 and alloy steel AISI 4140 were selected to compare the nitriding effects of the alloying elements in AISI 4140. Fundamental analysis is carried out by using the "Lehrer-like" diagrams (alloy specific Lehrer diagram and nitriding potential versus nitrogen concentration diagram) and the compound layer growth model to simulate the gas nitriding process. With this method, the fundamental understanding for the alloy effect based on the thermodynamics and kinetics becomes possible. This new method paves the way for the development of new alloy for nitriding.

  4. Nickel aluminide alloy suitable for structural applications

    DOEpatents

    Liu, Chain T.

    1998-01-01

    Alloys for use in structural applications based upon NiAl to which are added selected elements to enhance room temperature ductility and high temperature strength. Specifically, small additions of molybdenum produce a beneficial alloy, while further additions of boron, carbon, iron, niobium, tantalum, zirconium and hafnium further improve performance of alloys at both room temperature and high temperatures. A preferred alloy system composition is Ni--(49.1.+-.0.8%)Al--(1.0.+-.0.8%)Mo--(0.7.+-.0.5%)Nb/Ta/Zr/Hf--(nearly zero to 0.03%)B/C, where the % is at. % in each of the concentrations. All alloys demonstrated good oxidation resistance at the elevated temperatures. The alloys can be fabricated into components using conventional techniques.

  5. Performance of chromia- and alumina-forming Fe- and Ni-base alloys exposed to metal dusting environments: The effect of water vapor and temperature

    SciTech Connect

    Rouaix-Vande Put, Aurelie; Unocic, Kinga A.; Brady, Michael P.; Pint, Bruce A.

    2015-11-18

    Fe- and Ni-base alloys including an alumina-forming austenitic alloy were exposed for 500 h under metal dusting environments with varying temperature, gas composition and total pressure. For one H2–CO–CO2–H2O environment, the increase in temperature from 550 to 750 °C generally decreased metal dusting. When H2O was added to a H2–CO–CO2 environment at 650 °C, the metal dusting attack was reduced. Even after 5000 h at a total pressure of 9.1 atm with 20%H2O, the higher alloyed specimens retained a thin protective oxide. Lastly, for gas mixtures containing little or no H2O, the Fe-base alloys were less resistant to metal dusting than Ni-base alloys.

  6. Structural Inheritance and Redox Performance of Nanoporous Electrodes from Nanocrystalline Fe85.2B10-14P0-4Cu0.8 Alloys.

    PubMed

    Fu, Chaoqun; Xu, Lijun; Dan, Zhenhua; Makino, Akihiro; Hara, Nobuyoshi; Qin, Fengxiang; Chang, Hui

    2017-06-08

    Nanoporous electrodes have been fabricated by selectively dissolving the less noble α-Fe crystalline phase from nanocrystalline Fe85.2B14-xPxCu0.8 alloys (x= 0, 2, 4 at.%). The preferential dissolution is triggered by the weaker electrochemical stability of α-Fe nanocrystals than amorphous phase. The final nanoporous structure is mainly composed of amorphous residual phase and minor undissolved α-Fe crystals and can be predicted from initial microstructure of nanocrystalline precursor alloys. The structural inheritance is proved by the similarity of the size and outlines between nanopores formed after dealloying in 0.1 M H₂SO₄ and α-Fe nanocrystals precipitated after annealing of amorphous Fe85.2B14-xPxCu0.8 (x = 0, 2, 4 at.%) alloys. The Redox peak current density of the nanoporous electrodes obtained from nanocrystalline Fe85.2B10P₄Cu0.8 alloys is more than one order higher than those of Fe plate electrode and its counterpart nanocrystalline alloys due to the large surface area and nearly-amorphous nature of ligaments.

  7. Structural Inheritance and Redox Performance of Nanoporous Electrodes from Nanocrystalline Fe85.2B10-14P0-4Cu0.8 Alloys

    PubMed Central

    Fu, Chaoqun; Xu, Lijun; Dan, Zhenhua; Makino, Akihiro; Hara, Nobuyoshi; Qin, Fengxiang; Chang, Hui

    2017-01-01

    Nanoporous electrodes have been fabricated by selectively dissolving the less noble α-Fe crystalline phase from nanocrystalline Fe85.2B14–xPxCu0.8 alloys (x= 0, 2, 4 at.%). The preferential dissolution is triggered by the weaker electrochemical stability of α-Fe nanocrystals than amorphous phase. The final nanoporous structure is mainly composed of amorphous residual phase and minor undissolved α-Fe crystals and can be predicted from initial microstructure of nanocrystalline precursor alloys. The structural inheritance is proved by the similarity of the size and outlines between nanopores formed after dealloying in 0.1 M H2SO4 and α-Fe nanocrystals precipitated after annealing of amorphous Fe85.2B14−xPxCu0.8 (x = 0, 2, 4 at.%) alloys. The Redox peak current density of the nanoporous electrodes obtained from nanocrystalline Fe85.2B10P4Cu0.8 alloys is more than one order higher than those of Fe plate electrode and its counterpart nanocrystalline alloys due to the large surface area and nearly-amorphous nature of ligaments. PMID:28594378

  8. Peri-implant tissue response and biodegradation performance of a Mg-1.0Ca-0.5Sr alloy in rat tibia.

    PubMed

    Berglund, Ida S; Jacobs, Brittany Y; Allen, Kyle D; Kim, Stanley E; Pozzi, Antonio; Allen, Josephine B; Manuel, Michele V

    2016-05-01

    Biodegradable magnesium (Mg) alloys combine the advantages of traditional metallic implants and biodegradable polymers, having high strength, low density, and a stiffness ideal for bone fracture fixation. A recently developed Mg-Ca-Sr alloy potentially possesses advantageous characteristics over other Mg alloys, such as slower degradation rates and minimal toxicity. In this study, the biocompatibility of this Mg-Ca-Sr alloy was investigated in a rat pin-placement model. Cylindrical pins were inserted in the proximal tibial metaphyses in pre-drilled holes orthogonal to the tibial axis. Implant and bone morphologies were investigated using μCT at 1, 3, and 6 weeks after implant placement. At the same time points, the surrounding tissue was evaluated using H&E, TRAP and Goldner's trichrome staining. Although gas bubbles were observed around the degrading implant at early time points, the bone remained intact with no evidence of microfracture. Principle findings also include new bone formation in the area of the implant, suggesting that the alloy is a promising candidate for biodegradable orthopedic implants.

  9. Initial assessment of Ni-base alloy performance in 0.1 MPa and supercritical CO2

    SciTech Connect

    Pint, B. A.; Keiser, J. R.

    2015-09-25

    There is considerable interest in increasing the working temperature of both open and closed supercritical CO2 (sCO2) cycles to ≥700 °C. At these temperatures, it is unlikely that any Fe-base alloys have suitable strength and therefore the focus is on Ni-base alloys for this application. To begin addressing the lack of compatibility data under these conditions, initial work exposed a wide range of candidate alloys in 500-h exposures at 20 MPa (200 bar) CO2 at 650 -750 °C in high purity CO2. In general, the reaction products were thin and protective in these exposures. A smaller group of alloy coupons focusing on chromia- and alumina-forming alloys was exposed for 500h in 0.1 MPa (1bar) air, CO2, CO2+O2 and CO2+H2O for comparison. Thus, the thin surface oxides formed were very similar to those formed at high pressure and no clear detrimental effect of CO2 oxidation or O2 or H2O impurities could be observed in these exposures.

  10. Clean Synthesis of an Economical 3D Nanochain Network of PdCu Alloy with Enhanced Electrocatalytic Performance towards Ethanol Oxidation.

    PubMed

    Liu, Jiawei; Huang, Zhao; Cai, Kai; Zhang, Huan; Lu, Zhicheng; Li, Tingting; Zuo, Yunpeng; Han, Heyou

    2015-12-01

    A one-pot method for the fast synthesis of a 3D nanochain network (NNC) of PdCu alloy without any surfactants is described. The composition of the as-prepared PdCu alloy catalysts can be precisely controlled by changing the precursor ratio of Pd to Cu. First, the Cu content changes the electronic structure of Pd in the 3D NNC of PdCu alloy. Second, the 3D network structure offers large open pores, high surface areas, and self-supported properties. Third, the surfactant-free strategy results in a relatively clean surface. These factors all contribute to better electrocatalytic activity and durability towards ethanol oxidation. Moreover, the use of copper in the alloy lowers the price of the catalyst by replacing the noble metal palladium with non-noble metal copper. The composition-optimized Pd80 Cu20 alloy in the 3D NNC catalyst shows an increased electrochemically active surface area (80.95 m(2)  g(-1) ) and a 3.62-fold enhancement of mass activity (6.16 A mg(-1) ) over a commercial Pd/C catalyst.

  11. CORROSION OF HIGH-TEMPERATURE ALLOYS

    SciTech Connect

    John P. Hurley; John P. Kay

    1999-10-01

    corrosion resistance alone. Strength and creep tests were not performed. Based only their corrosion resistance, Alloys RA310 and TP310 were shown to be the best suited to resist chlorine in a combustion environment. These alloys produced protective chromium oxide layers, displayed more general rather than localized corrosion, and their additives did not react to provide conduits for further corrosion.

  12. Improvement in low-temperature and instantaneous high-rate output performance of Al-free AB5-type hydrogen storage alloy for negative electrode in Ni/MH battery: Effect of thermodynamic and kinetic regulation via partial Mn substituting

    NASA Astrophysics Data System (ADS)

    Zhou, Wanhai; Zhu, Ding; Tang, Zhengyao; Wu, Chaoling; Huang, Liwu; Ma, Zhewen; Chen, Yungui

    2017-03-01

    A series of Al-free Mn-modified AB5-type hydrogen storage alloys have been designed and the effects of thermodynamic stability and electrochemical kinetics on electrochemical performance via Mn substituting have been investigated. Compared with high-Al alloys, the Al-free alloys in this study have better low-temperature performance and instantaneous high-rate output because of the higher surface catalytic ability. After partial substitution of Ni by Mn, both the hydrogen desorption capacity and plateau pressure decrease, and correspondingly results in an improved thermodynamic stability which is adverse to low-temperature delivery. Additionally, with the improvement of charge acceptance ability and anti-corrosion property via Mn substitution, the room-temperature discharge capacity and cycling stability increase slightly. However, Mn adversely affects the electrochemical kinetics and deteriorates both the surface catalytic ability and the bulk hydrogen diffusion ability, leading to the drop of low-temperature dischargeability, high-rate dischargeability and peak power (Ppeak). Based on the thermodynamic and kinetic regulation and overall electrochemical properties, the optimal composition is obtained when x = 0.2, the discharge capacity is 243.6 mAh g-1 at -40 °C with 60 mA g-1, and the Ppeak attains to 969.6 W kg-1 at -40 °C.

  13. Application of modern aluminum alloys to aircraft

    NASA Astrophysics Data System (ADS)

    Starke, E. A., Jr.; Staley, J. T.

    Aluminum alloys have been the primary material of choice for structural components of aircraft since about 1930. Although polymer matrix composites are being used extensively in high-performance military aircraft and are being specified for some applications in modern commercial aircraft, aluminum alloys are the overwhelming choice for the fuselage, wing, and supporting structure of commercial airliners and military cargo and transport. Well known performance characteristics, known fabrication costs, design experience, and established manufacturing methods and facilities, are just a few of the reasons for the continued confidence in aluminum alloys that will ensure their use in significant quantities for the rest of this century and likely well into the next one. But most significantly, there have been major advances in aluminum aircraft alloys that continue to keep them in a competitive position. In the early years aluminum alloys were developed by trial and error, but over the past thirty years there have been significant advances in our understanding of the relationships among composition, processing, microstructural characteristics and properties. This knowledge base has led to improvements in properties that are important to aircraft applications. This review covers the performance and property requirements for airframe components in current aircraft and describes aluminum alloys and product forms which meet these requirements. It also discusses the structure/property relationships of aluminum aircraft alloys and describes the background and drivers for the development of modern aluminum alloys to improve performance. Finally, technologies under development for future aircraft are discussed.

  14. The effects of Al substitution on the phase abundance, structure and electrochemical performance of La0.7Mg0.3Ni2.8Co0.5-xAlx (x = 0, 0.1, 0.2) alloys

    NASA Astrophysics Data System (ADS)

    Young, K.; Ouchi, T.; Wang, L.; Wong, D. F.

    2015-04-01

    A series of (La, Mg)Ni2.8Co0.5 metal hydride alloys was studied in order to understand the effects of partial Al-substitution for Co on the alloy's structure, gaseous phase hydrogen storage properties, and electrochemical performance. The alloys were characterized by X-ray diffraction, scanning electron microscopy, X-ray energy dispersive spectroscopy, pressure-concentration-temperature characterization, half-cell electrochemical tests, and sealed full-cell tests. After an annealing process at 960 °C for 5 h, the main matrix of the Al-free base alloy shifted from AB3 phase into an A2B7 phase. Annealed alloy samples incorporating Al promoted the AB5 phase over the A2B7 phase. The annealing treatment (AB3 to A2B7) increased the gaseous phase hydrogen storage capacity and lowered the plateau pressure and hysteresis in the absorption-desorption isotherms. The addition of Al in the annealed samples (A2B7 to AB5) decreased gaseous phase hydrogen storage and electrochemical capacities, decreased high rate dischargeability, but increased cycle stability. Continuous pulverization of the metal hydride alloy at the negative electrode appeared to be the main failure mode of this series of alloys despite the lower starting rate of pulverization when compared to commercially available AB5 alloys.

  15. High-velocity-oxidation performance of metal-chromium-aluminum (MCrAl), cermet, and modified aluminide coatings on IN-100 and type VIA alloys at 1093 C

    NASA Technical Reports Server (NTRS)

    Deadmore, D. L.

    1974-01-01

    Cermet, MCrAl, and modified aluminide types of coatings applied to IN-100 and NASA-TRW-VIA alloy specimens were cyclically oxidation tested in a high velocity (Mach 1) gas flame at 1093 C. Several coating compositions of each type were evaluated for oxidation resistance. The modified aluminide coating, Pt-Al, applied to alloy 6A proved to be the best, providing oxidation protection to approximately 750 hours based on weight change measurements. The second best, a CoCrAlY coating applied to 6A, provided protection to 450 hours. The third best was a cermet + aluminide coating on 6A with a protection time to 385 hours.

  16. Modeling of Shape Memory Alloys: Phase Transformation/Plasticity Interaction at the Nano Scale and the Statistics of Variation in Pseudoelastic Performance

    NASA Astrophysics Data System (ADS)

    Paranjape, Harshad Madhukar

    Shape memory alloys (SMA) show two remarkable properties- pseudoelasticity and shape memory effect. These properties make them an attractive material for a variety of commercial applications. However, the mechanism of austenite to martensite phase transformation, responsible for these properties also induces plastic deformation leading to structural and functional fatigue. Micron scale experiments suggest that the plastic deformation is induced in part due to the local stress field of the fine martensite microstructure. However, the results are qualitative and the nature of transformation-plasticity interaction is dependent on factors like the width of the interfaces. This thesis presents a new modeling approach to study the interaction between martensite correspondence variant scale microstructure and plastic deformation in austenite. A phase field method based evolution law is developed for phase transformation and reorientation of martensite CVs. This is coupled with a crystal plasticity law for austenite plastic deformation. The model is formulated with finite deformation and rotations. The effect of local crystal orientation is incorporated. An explicit time integration scheme is developed and implemented in a finite element method (FEM) based framework, allowing the modeling of complex boundary conditions and arbitrary loading conditions. Two systematic studies are carried out with the model. First, the interaction between plasticity and phase transformation is studied for load-free and load-biased thermal cycling of single crystals. Key outcomes of this study are that, the residual martensite formed during thermal cycling provides nucleation sites for the phase transformation in the subsequent cycles. Further, the distribution of slip on different slip systems is determined by the martensite texture. This is a strong evidence for transformation induced plasticity. In the second study, experimentally informed simulations of NiTi micropillar compression are

  17. Ce(0.6)Zr(0.3)Y(0.1)O(2) nanorod supported gold and palladium alloy nanoparticles: high-performance catalysts for toluene oxidation.

    PubMed

    Tan, Wei; Deng, Jiguang; Xie, Shaohua; Yang, Huanggen; Jiang, Yang; Guo, Guangsheng; Dai, Hongxing

    2015-05-14

    The Ce0.6Zr0.3Y0.1O2 (CZY) nanorods and their supported gold and palladium alloy (zAuxPdy/CZY; z = 0.80-0.93 wt%; x or y = 0, 1, 2) nanoparticles (NPs) were prepared using the cetyltrimethyl ammonium bromide-assisted hydrothermal and polyvinyl alcohol-protected reduction methods, respectively. Physicochemical properties of the samples were characterized by means of numerous analytical techniques, and their catalytic activities were evaluated for the oxidation of toluene. It is shown that the CZY in zAuxPdy/CZY was cubic in crystal structure, surface areas of CZY and zAuxPdy/CZY were in the range 68-77 m(2) g(-1), and the Au-Pd NPs with a size of 4.6-5.6 nm were highly dispersed on the surface of CZY nanorods. Among all the samples, 0.90Au1Pd2/CZY possessed the highest adsorbed oxygen concentration and the best low-temperature reducibility, and performed the best: T50% and T90% (temperatures required for achieving toluene conversions of 50 and 90%) were 190 and 218 °C at a space velocity of 20 000 mL (g h)(-1), respectively. The partial deactivation due to water vapor introduction was reversible. The active sites might be the surface oxygen vacancies on CZY, oxidized noble metal NPs, and/or interfaces between noble metal NPs and CZY. The apparent activation energies (37-43 kJ mol(-1)) obtained over 0.90-0.93AuxPdy/CZY were much lower than that (88 kJ mol(-1)) obtained over CZY for toluene oxidation. It is concluded that the excellent catalytic performance of 0.90Au1Pd2/CZY was associated with its high adsorbed oxygen species concentration, good low-temperature reducibility, and strong interaction between Au-Pd NPs and CZY nanorods as well as good dispersion of Au-Pd NPs.

  18. Metal alloy identifier

    DOEpatents

    Riley, William D.; Brown, Jr., Robert D.

    1987-01-01

    To identify the composition of a metal alloy, sparks generated from the alloy are optically observed and spectrographically analyzed. The spectrographic data, in the form of a full-spectrum plot of intensity versus wavelength, provide the "signature" of the metal alloy. This signature can be compared with similar plots for alloys of known composition to establish the unknown composition by a positive match with a known alloy. An alternative method is to form intensity ratios for pairs of predetermined wavelengths within the observed spectrum and to then compare the values of such ratios with similar values for known alloy compositions, thereby to positively identify the unknown alloy composition.

  19. In vitro bio-functional performances of the novel superelastic beta-type Ti-23Nb-0.7Ta-2Zr-0.5N alloy.

    PubMed

    Ion, Raluca; Gordin, Doina-Margareta; Mitran, Valentina; Osiceanu, Petre; Dinescu, Sorina; Gloriant, Thierry; Cimpean, Anisoara

    2014-02-01

    The materials used for internal fracture fixations and joint replacements are mainly made of metals which still face problems ranging from higher rigidity than that of natural bone to leaching cytotoxic metallic ions. Beta (β)-type titanium alloys with low elastic modulus made from non-toxic and non-allergenic elements are desirable to reduce stress shielding effect and enhance bone remodeling. In this work, a new β-type Ti-23Nb-0.7Ta-2Zr-0.5N alloy with a Young's modulus of approximately 50 GPa was designed and characterized. The behavior of MC3T3-E1 pre-osteoblasts on the new alloy, including adhesion, proliferation and differentiation, was evaluated by examining the cytoskeleton, focal adhesion formation, metabolic activity and extracellular matrix mineralization. Results indicated that the pre-osteoblast cells exhibited a similar degree of attachment and growth on Ti-23Nb-0.7Ta-2Zr-0.5N and Ti-6Al-4V. However, the novel alloy proved to be significantly more efficient in sustaining mineralized matrix deposition upon osteogenic induction of the cells than Ti-6Al-4V control. Further, the analysis of RAW 264.7 macrophages cytokine gene and protein expression indicated no significant inflammatory response. Collectively, these findings suggest that the Ti-23Nb-0.7Ta-2Zr-0.5N alloy, which has an increased mechanical biocompatibility with bone, allows a better osteogenic differentiation of osteoblast precursor cells than Ti-6Al-4V and holds great potential for future clinical prosthetic applications.

  20. In vitro mechanical integrity of hydroxyapatite coated magnesium alloy.

    PubMed

    Kannan, M Bobby; Orr, Lynnley

    2011-08-01

    The mechanical integrity of resorbable implants during service, especially in load bearing orthopaedic applications, is critical. The high degradation rate of resorbable magnesium and magnesium-based implants in body fluid may potentially cause premature in-service failure. In this study, a magnesium alloy (AZ91) was potentiostatically coated with hydroxyapatite at different cathodic voltages in an attempt to enhance the mechanical integrity. The mechanical integrity of the uncoated and hydroxyapatite coated alloys was evaluated after in vitro testing of the coated samples in simulated body fluid (SBF). The uncoated alloy showed 40% loss in the mechanical strength after five days exposure to SBF. However, the hydroxyapatite coated alloy exposed to SBF showed 20% improvement in the mechanical strength as compared to that of the uncoated alloy. The alloy coated potentiostatically at -2 V performed better than the -3 V coated alloy. The cross-sectional analysis of the coatings revealed relatively uniform coating thickness for the -2 V coated alloy, whereas the -3 V coated alloy exhibited areas of uneven coating. This can be attributed to the increase in hydrogen evolution on the alloy during -3 V coating as compared to -2 V coating. The scanning electron micrographs of the in vitro tested alloy revealed that hydroxyapatite coating significantly reduced the localized corrosion of the alloy, which is critical for better in-service mechanical integrity. Thus, the study suggests that the in vitro mechanical integrity of resorbable magnesium-based alloy can be improved by potentiostatic hydroxyapatite coating.

  1. Differential Scanning Calorimetry (DSC) and Thermodynamic Prediction of Liquid Fraction vs Temperature for Two High-Performance Alloys for Semi-Solid Processing (Al-Si-Cu-Mg (319s) and Al-Cu-Ag (201))

    NASA Astrophysics Data System (ADS)

    Zhang, Duyao; Atkinson, Helen V.; Dong, Hongbiao; Zhu, Qiang

    2017-10-01

    There is a need to extend the application of semi-solid processing (SSP) to higher performance alloys such as 319s (Al-Si-Cu-Mg) and 201 (Al-Cu-Ag). The melting of these two alloys was investigated using differential scanning calorimetry (DSC) and thermodynamic prediction. The alloys had been processed by magneto-hydrodynamic (MHD) stirring before receipt to produce a microstructure suitable for SSP. The DSC results for the as-received MHD material were compared with those for material which has been taken through a complete DSC cycle and then reheated for a second DSC run. The effects of microsegregation were then analyzed. A higher liquid fraction for a particular temperature is found in the second DSC run than the first. Microstructural observations suggest this is because the intermetallics which form during the first cooling cycle tend to co-located. Quaternary and ternary reactions then occur during the second DSC heat and the co-location leads to enhanced peaks. The calculated liquid fraction is lower with 10 K/min DSC heating rate comparing with 3 K/min at a given temperature. The DSC scan rate must therefore be carefully considered if it is to be used to identify temperature parameters or the suitability of alloys for SSP. In addition, the starting material for DSC must represent the starting material for the SSP. With thermodynamic prediction, the equilibrium condition will provide better guidance for the thixoforming of MHD stirred starting material than the Scheil condition. The Scheil mode approximates more closely with a strongly microsegregated state.

  2. Development and Processing Improvement of Aerospace Aluminum Alloys-Development of AL-Cu-Mg-Ag Alloy (2139)

    NASA Technical Reports Server (NTRS)

    Cho, Alex; Lisagor, W. Barry; Bales, Thomas T.

    2007-01-01

    This final report supplement in presentation format describes a comprehensive multi-tasked contract study to continue the development of the silver bearing alloy now registered as aluminum alloy 2139 by the Aluminum Association. Two commercial scale ingots were processed into nominal plate gauges of two, four and six inches, and were extensively characterized in terms of metallurgical and crystallographic structure, and resulting mechanical properties. This report includes comparisons of the property combinations for this alloy and 2XXX and 7XXX alloys more widely used in high performance applications. Alloy 2139 shows dramatic improvement in all combinations of properties, moreover, the properties of this alloy are retained in all gauge thicknesses, contrary to typical reductions observed in thicker gauges of the other alloys in the comparison. The advancements achieved in this study are expected to result in rapid, widespread use of this alloy in a broad range of ground based, aircraft, and spacecraft applications.

  3. High temperature, low-cycle fatigue of copper-base alloys in argon. Part 1: Preliminary results for 12 alloys at 1000 F (538 C)

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1973-01-01

    Short-term tensile evaluations at room temperature and 538 C and low-cycle fatigue evaluations at 538 C are presented for the following materials: Zirconium copper-annealed, Zirconium copper-1/4 hard, Zirconium copper-1/2 hard, Tellurium copper-1/2 hard, Chromium copper-SA and aged, OFHC copper-hard, OFHC copper-1/4 hard, OFHC copper-annealed, Silver-as drawn, Zr-Cr-Mg copper-SA, CW and aged, Electroformed copper-30-35 ksi, and Co-Be-Zr- copper-SA, aged. A total of 50 tensile tests and 76 low-cycle fatigue tests were performed using a strain rate of 0.2 percent per second.

  4. Oxidation rates of some heat resistant alloys

    SciTech Connect

    Kelly, J.C.; Wilson, J.D.

    1995-12-31

    Cyclic oxidation testing of several heat resistant alloys was carried out at 1,093 and 1,149 C for times up to 3,000 hours. The quantitative results, coupled with extensive service history for the established alloys, provide a useful guide to anticipated performance of newly developed grades. Maximum practical use temperature is to some extent a function of section size, thin sheet being more quickly depleted of elements used to form the protective scale. Metallurgical factors influencing oxidation rate include grain size as well as the alloying elements silicon, manganese, molybdenum and columbium. Some comparisons are made between laboratory results and service performance.

  5. Systems study of transport aircraft incorporating advanced aluminum alloys

    NASA Technical Reports Server (NTRS)

    Sakata, I. F.

    1982-01-01

    A study was performed to quantify the potential benefits of utilizing advanced aluminum alloys in commercial transport aircraft and to define the effort necessary to develop fully the alloys to a viable commercial production capability. The comprehensive investigation (1) established realistic advanced aluminum alloy property goals to maximize aircraft systems effectiveness (2) identified performance and economic benefits of incorporating the advanced alloy in future advanced technology commercial aircraft designs (3) provided a recommended plan for development and integration of the alloys into commercial aircraft production (4) provided an indication of the timing and investigation required by the metal producing industry to support the projected market and (5) evaluate application of advanced aluminum alloys to other aerospace and transit systems as a secondary objective. The results of the investigation provided a roadmap and identified key issues requiring attention in an advanced aluminum alloy and applications technology development program.

  6. Superconductivity in Metals and Alloys.

    DTIC Science & Technology

    LEAD(METAL), LIQUEFIED GASES, LOW TEMPERATURE RESEARCH, METAL FILMS, METALLIC SOAPS, NIOBIUM ALLOYS, PHASE STUDIES, RESISTANCE (ELECTRICAL), SAMARIUM...SYNTHESIS, TANTALUM ALLOYS, TIN, TIN ALLOYS, TRANSITION TEMPERATURE, VANADIUM ALLOYS

  7. Synthesis and photocatlytic performance of nano-sized TiO{sub 2} materials prepared by dealloying Ti–Cu–Pd amorphous alloys

    SciTech Connect

    Jiang, Jing; Zhu, Shengli; Xu, Wence; Cui, Zhenduo; Yang, Xianjin

    2015-05-15

    Highlights: • TiO{sub 2} nanospindles were synthesized by dealloying Ti–Cu–Pd amorphous alloy. • Pd significantly enhanced the exposure of high-energy (0 0 1) facet of TiO{sub 2}. • TiO{sub 2} with high-energy (0 0 1) facet showed good photocatalytic activity. - Abstract: TiO{sub 2} nanospindles with exposed (0 0 1) facet were synthesized through a simple dealloying reaction. The rutile photocatalysts were characterized by X-ray diffraction, scanning electron microscope and transmission electron microscope, inductively coupled plasma optical emission spectrometry and ultraviolet–visible spectrophotometer. A Rhodamine B dye (RhB) was used to detect the photocatalytic activity of TiO{sub 2} under full light irradiation. The presence of Pd in the original amorphous alloy reduced the surface free energy of TiO{sub 2}, stabilized the (0 0 1) facet. The Pd8-TiO{sub 2} sample exhibited the largest crystal size along the direction which is perpendicular to the (0 0 1) facet. The photocatalytic degradation rate of RhB was improved due to the Pd addition in the original amorphous alloy. This indicated that the exposure of (0 0 1) facets could enhance the activity of TiO{sub 2} photocatalyst. In addition, the presence of isolated Pd atoms on the surface of TiO{sub 2} would be another probable reason for the improvement of photocatalytic activity.

  8. Enhanced in Vitro and in Vivo Performance of Mg-Zn-Y-Nd Alloy Achieved with APTES Pretreatment for Drug-Eluting Vascular Stent Application.

    PubMed

    Liu, Jing; Zheng, Bo; Wang, Pei; Wang, Xingang; Zhang, Bin; Shi, Qiuping; Xi, Tingfei; Chen, Ming; Guan, Shaokang

    2016-07-20

    Bioabsorbable magnesium alloys are becoming prominent as temporary functional implants, as they avoid the risks generated by permanent metallic implants such as persistent inflammation and late restenosis. Nevertheless, the overfast corrosion of Mg alloys under physiological conditions hinders their wider application as medical implant materials. Here we investigate a simple one-step process to introduce a cross-linked 3-amino-propyltrimethoxysilane (APTES) silane physical barrier layer on the surface of Mg-Zn-Y-Nd alloys prior to electrostatic spraying with rapamycin-eluting poly(lactic-co-glycolic acid) (PLGA) layer. Surface microstructure was characterized by scanning electron microscope and Fourier transform infrared spectroscopy. Nanoscratch test verified the superior adhesion strength of PLGA coating in the group pretreated with APTES. Electrochemical tests combined with long-term immersion results suggested that the preferable in vitro anticorrosion behavior could be achieved by dense APTES barrier. Cell morphology and proliferation data demonstrated that APTES pretreated group resulted in remarkably preferable compatibility for both human umbilical vein endothelial cells and vascular smooth muscle cells. On the basis of excellent in vitro mechenical property, the animal study on the APTES pretreated Mg-Zn-Y-Nd stent implanted into porcine coronary arteries confirmed benign tissue compatibility as well as re-endothelialization without thrombogenesis or in-stent restenosis at six-month followup.

  9. Integration of Quantum Confinement and Alloy Effect to Modulate Electronic Properties of RhW Nanocrystals for Improved Catalytic Performance toward CO2 Hydrogenation.

    PubMed

    Zhang, Wenbo; Wang, Liangbing; Liu, Haoyu; Hao, Yiping; Li, Hongliang; Khan, Munir Ullah; Zeng, Jie

    2017-02-08

    The d-band center and surface negative charge density generally determine the adsorption and activation of CO2, thus serving as important descriptors of the catalytic activity toward CO2 hydrogenation. Herein, we engineered the d-band center and negative charge density of Rh-based catalysts by tuning their dimensions and introducing non-noble metals to form an alloy. During the hydrogenation of CO2 into methanol, the catalytic activity of Rh75W25 nanosheets was 5.9, 4.0, and 1.7 times as high as that of Rh nanoparticles, Rh nanosheets, and Rh73W27 nanoparticles, respectively. Mechanistic studies reveal that the remarkable activity of Rh75W25 nanosheets is owing to the integration of quantum confinement and alloy effect. Specifically, the quantum confinement in one dimension shifts up the d-band center of Rh75W25 nanosheets, strengthening the adsorption of CO2. Moreover, the alloy effect not only promotes the activation of CO2 to form CO2(δ-) but also enhances the adsorption of intermediates to facilitate further hydrogenation of the intermediates into methanol.

  10. Quasicrystal-reinforced Mg alloys

    PubMed Central

    Kyun Kim, Young; Tae Kim, Won; Hyang Kim, Do

    2014-01-01

    The formation of the icosahedral phase (I-phase) as a secondary solidification phase in Mg–Zn–Y and Mg–Zn–Al base systems provides useful advantages in designing high performance wrought magnesium alloys. The strengthening in two-phase composites (I-phase + α-Mg) can be explained by dispersion hardening due to the presence of I-phase particles and by the strong bonding property at the I-phase/matrix interface. The presence of an additional secondary solidification phase can further enhance formability and mechanical properties. In Mg–Zn–Y alloys, the co-presence of I and Ca2Mg6Zn3 phases by addition of Ca can significantly enhance formability, while in Mg–Zn–Al alloys, the co-presence of the I-phase and Mg2Sn phase leads to the enhancement of mechanical properties. Dynamic and static recrystallization are significantly accelerated by addition of Ca in Mg–Zn–Y alloy, resulting in much smaller grain size and more random texture. The high strength of Mg–Zn–Al–Sn alloys is attributed to the presence of finely distributed Mg2Sn and I-phase particles embedded in the α-Mg matrix. PMID:27877660

  11. Superconducting compounds and alloys research

    NASA Technical Reports Server (NTRS)

    Otto, G.

    1975-01-01

    Resistivity measurements as a function of temperature were performed on alloys of the binary material system In sub(1-x) Bi sub x for x varying between 0 and 1. It was found that for all single-phase alloys (the pure elements, alpha-In, and the three intermetallic compounds) at temperatures sufficiently above the Debye-temperature, the resistivity p can be expressed as p = a sub o T(n), where a sub o and n are composition-dependent constants. The same exponential relationship can also be applied for the sub-system In-In2Bi, when the two phases are in compositional equilibrium. Superconductivity measurements on single and two-phase alloys can be explained with respect to the phase diagram. There occur three superconducting phases (alpha-In, In2Bi, and In5Bi3) with different transition temperatures in the alloying system. The magnitude of the transition temperatures for the various intermetallic phases of In-Bi is such that the disappearance or occurrence of a phase in two component alloys can be demonstrated easily by means of superconductivity measurements.

  12. A Study of Tungsten-Technetium Alloys

    NASA Technical Reports Server (NTRS)

    Maltz, J. W.

    1965-01-01

    Technetium is a sister element to rhenium and has many properties that are similar to rhenium. It is predicted that technetium will have about the same effects on tungsten as rhenium in regard to increase in workability, lowered ductile to brittle transition temperature, and improved ductility. The objectives of the current work are to recover technetium from fission product wastes at Hanford Atomic Products Operation and reduce to purified metal; prepare W-Tc alloys containing up to 50 atomic% Tc; fabricate the alloy ingots to sheet stock, assessing the effect of technetium on workability; and perform metallurgical and mechanical properties evaluation of the fabricated alloys. Previous reports have described the separation and purification of 800 g of technetium metal powder, melting of technetium and W-Tc alloys, and some initial observation of the alloy material.

  13. Vanadium-base alloys for fusion reactor applications

    SciTech Connect

    Smith, D.L.; Loomis, B.A.; Diercks, D.R.

    1984-10-01

    Vanadium-base alloys offer potentially significant advantages over other candidate alloys as a structural material for fusion reactor first wall/blanket applications. Although the data base is more limited than that for the other leading candidate structural materials, viz., austenitic and ferritic steels, vanadium-base alloys exhibit several properties that make them particularly attractive for the fusion reactor environment. This paper presents a review of the structural material requirements, a summary of the materials data base for selected vanadium-base alloys, and a comparison of projected performance characteristics compared to other candidate alloys. Also, critical research and development (R and D) needs are defined.

  14. Stress corrosion in high-strength aluminum alloys

    NASA Technical Reports Server (NTRS)

    Dorward, R. C.; Hasse, K. R.

    1980-01-01

    Report describes results of stress-corrosion tests on aluminum alloys 7075, 7475, 7050, and 7049. Tests compare performance of original stress-corrosion-resistant (SCR) aluminum, 7075, with newer, higher-strength SCR alloys. Alloys 7050 and 7049 are found superior in short-transverse cross-corrosion resistance to older 7075 alloy; all alloys are subject to self-loading effect caused by wedging of corrosion products in cracks. Effect causes cracks to continue to grow, even at very-low externally applied loads.

  15. The Future of Alumina-Forming Alloys: Challenges and Applications for Power Generation

    SciTech Connect

    Pint, Bruce A

    2011-01-01

    Alumina-forming alloys have been studied for over 50 years and are now needed for high efficiency power generation applications operating at higher temperatures. Especially in the presence of water vapor, alumina-forming alloys outperform conventional chromia-forming alloys above 1000 C. However, alloy mechanical behavior is a significant issue and alumina-forming alloy development has been limited. The opportunity for alloy development is discussed as well as the factors that limit oxidation resistance, including alloy thermal expansion and optimizing reactive element additions. Finally, lifetime modeling is discussed for thick section components together with the need to address performance in more complex environments.

  16. Comparison of Three Primary Surface Recuperator Alloys

    SciTech Connect

    Matthews, Wendy; More, Karren Leslie; Walker, Larry R

    2010-01-01

    Extensive work performed by Capstone Turbine Corporation, Oak Ridge National Laboratory, and various others has shown that the traditional primary surface recuperator alloy, type 347 stainless steel, is unsuitable for applications above 650 C ({approx}1200 F). Numerous studies have shown that the presence of water vapor greatly accelerates the oxidation rate of type 347 stainless steel at temperatures above 650 C ({approx}1200 F). Water vapor is present as a product of combustion in the microturbine exhaust, making it necessary to find replacement alloys for type 347 stainless steel that will meet the long life requirements of microturbine primary surface recuperators. It has been well established over the past few years that alloys with higher chromium and nickel contents than type 347 stainless steel have much greater oxidation resistance in the microturbine environment. One such alloy that has replaced type 347 stainless steel in primary surface recuperators is Haynes Alloy HR-120 (Haynes and HR-120 are trademarks of Haynes International, Inc.), a solid-solution-strengthened alloy with nominally 33 wt % Fe, 37 wt % Ni and 25 wt % Cr. Unfortunately, while HR-120 is significantly more oxidation resistant in the microturbine environment, it is also a much more expensive alloy. In the interest of cost reduction, other candidate primary surface recuperator alloys are being investigated as possible alternatives to type 347 stainless steel. An initial rainbow recuperator test has been performed at Capstone to compare the oxidation resistance of type 347 stainless steel, HR-120, and the Allegheny Ludlum austenitic alloy AL 20-25+Nb (AL 20-25+Nb is a trademark of ATI Properties, Inc. and is licensed to Allegheny Ludlum Corporation). Evaluation of surface oxide scale formation and associated alloy depletion and other compositional changes has been carried out at Oak Ridge National Laboratory. The results of this initial rainbow test will be presented and discussed in this

  17. Irradiation assisted stress corrosion cracking of HTH Alloy X-750 and Alloy 625

    SciTech Connect

    Mills, W.J.; Lebo, M.R.; Bajaj, R.; Kearns, J.J.; Hoffman, R.C.; Korinko, J.J.

    1994-06-01

    In-reactor testing of bolt-loaded precracked compact tension specimens was performed in 360{degree}C water to determine effect of irradiation on the SCC behavior of HTH Alloy X-750 and direct aged Alloy 625. Out-of-flux and autoclave control specimens provided baseline data. Primary test variables were stress intensity factor, fluence, chemistry, processing history, prestrain. Results for the first series of experiments were presented at a previous conference. Data from two more recent experiments are compared with previous results; they confirm that high irradiation levels significantly reduce SCC resistance in HTH Alloy X-750. Heat-to-heat differences in IASCC were related to differences in boron content, with low boron heats showing improved SCC resistance. The in-reactor SCC performance of Alloy 625 was superior to that for Alloy X-750, as no cracking was observed in any Alloy 625 specimens even though they were tested at very high K{sub 1} and fluence levels. A preliminary SCC usage model developed for Alloy X-750 indicates that in-reactor creep processes, which relax stresses but also increase crack tip strain rates, and radiolysis effects accelerate SCC. Hence, in-reactor SCC damage under high flux conditions may be more severe than that associated with postirradiation tests. In addition, preliminary mechanism studies were performed to determine the cause of IASCC In Alloy X-750.

  18. The Response of a Heavy Tungsten Alloy during Shock Loading

    SciTech Connect

    Andrews, T. D.; Radford, D. D.; Tsembelis, K.

    2006-07-28

    Plate impact experiments have been performed to assess the compressive behavior of a heavy Tungsten alloy under shock loading. Experiments were performed in the longitudinal orientation, and the response measured using embedded manganin gauges and free-surface VISAR to stress levels of {approx} 24 GPa. The principal Hugoniot of the W-Alloy is compared and contrasted against published data on pure Tungsten and a number of Tungsten alloys reported in the literature.

  19. Turbine Blade Alloy

    NASA Technical Reports Server (NTRS)

    MacKay, Rebecca

    2001-01-01

    The High Speed Research Airfoil Alloy Program developed a fourth-generation alloy with up to an +85 F increase in creep rupture capability over current production airfoil alloys. Since improved strength is typically obtained when the limits of microstructural stability are exceeded slightly, it is not surprising that this alloy has a tendency to exhibit microstructural instabilities after high temperature exposures. This presentation will discuss recent results obtained on coated fourth-generation alloys for subsonic turbine blade applications under the NASA Ultra-Efficient Engine Technology (UEET) Program. Progress made in reducing microstructural instabilities in these alloys will be presented. In addition, plans will be presented for advanced alloy development and for computational modeling, which will aid future alloy development efforts.

  20. Advanced Cast Aluminum Alloys

    DTIC Science & Technology

    2009-02-01

    microstructure of the Al - Zn -Mg- Cu alloys was similar to the as-cast microstructure ...Further, new research has been initiated on ultra-high strength, microalloyed Al - Zn -Mg- Cu alloys with the goal of producing complex castings with...wrought 2519 alloy . Further, new research has been initiated on ultra-high strength, microalloyed Al - Zn -Mg- Cu alloys with the goal of producing

  1. Trends in the development of gamma TiAl alloys

    SciTech Connect

    Kim, Y.W.

    1995-12-31

    Deficiencies in both fine-grained gamma and coarse-grained lamellar microstructures typically produced in wrought-processed/cast alloys are described. Efforts to improve such deficiencies are reviewed along with some experimental results. Empirical improvements have been made in cast alloys, which have led gamma alloys to a viable materials technology and to the development of various application areas (identified or to be implemented) for gas turbine engines as well as automotive engines. Efforts to understand fundamental and applied aspects leading to the improvements are assessed for wrought alloys. Optimization of microstructures through process control, innovative heat treatments, alloy chemistry modification and their combinations have progressed in the endeavor. Similar efforts have just begun for cast alloys where work on fundamental understanding has been lagging. Future directions are suggested for further improvements and predicted for the development of higher temperature/performance alloys.

  2. Corrosion behavior of stainless steel-zirconium alloy waste forms.

    SciTech Connect

    Abraham, D. P.

    1999-01-13

    Stainless steel-zirconium (SS-Zr) alloys are being considered as waste forms for the disposal of metallic waste generated during the electrometallurgical treatment of spent nuclear fuel. The baseline waste form for spent fuels from the EBR-II reactor is a stainless steel-15 wt.% zirconium (SS-15Zr) alloy. This article briefly reviews the microstructure of various SS-Zr waste form alloys and presents results of immersion corrosion and electrochemical corrosion tests performed on these alloys. The electrochemical tests show that the corrosion behavior of SS-Zr alloys is comparable to those of other alloys being considered for the Yucca Mountain geologic repository. The immersion tests demonstrate that the SS-Zr alloys are resistant to selective leaching of fission product elements and, hence, suitable as candidates for high-level nuclear waste forms.

  3. Titanium Alloys and Processing for High Speed Aircraft

    NASA Technical Reports Server (NTRS)

    Brewer, William D.; Bird, R. Keith; Wallace, Terryl A.

    1996-01-01

    Commercially available titanium alloys as well as emerging titanium alloys with limited or no production experience are being considered for a variety of applications to high speed commercial aircraft structures. A number of government and industry programs are underway to improve the performance of promising alloys by chemistry and/or processing modifications and to identify appropriate alloys and processes for specific aircraft structural applications. This paper discusses some of the results on the effects of heat treatment, service temperatures from - 54 C to +177 C, and selected processing on the mechanical properties of several candidate beta and alpha-beta titanium alloys. Included are beta alloys Timetal 21S, LCB, Beta C, Beta CEZ, and Ti-10-2-3 and alpha-beta alloys Ti-62222, Ti-6242S, Timetal 550, Ti-62S, SP-700, and Corona-X. The emphasis is on properties of rolled sheet product form and on the superplastic properties and processing of the materials.

  4. SUPERCONDUCTING VANADIUM BASE ALLOY

    DOEpatents

    Cleary, H.J.

    1958-10-21

    A new vanadium-base alloy which possesses remarkable superconducting properties is presented. The alloy consists of approximately one atomic percent of palladium, the balance being vanadium. The alloy is stated to be useful in a cryotron in digital computer circuits.

  5. PLUTONIUM-THORIUM ALLOYS

    DOEpatents

    Schonfeld, F.W.

    1959-09-15

    New plutonium-base binary alloys useful as liquid reactor fuel are described. The alloys consist of 50 to 98 at.% thorium with the remainder plutonium. The stated advantages of these alloys over unalloyed plutonium for reactor fuel use are easy fabrication, phase stability, and the accompanying advantuge of providing a means for converting Th/sup 232/ into U/sup 233/.

  6. DELTA PHASE PLUTONIUM ALLOYS

    DOEpatents

    Cramer, E.M.; Ellinger, F.H.; Land. C.C.

    1960-03-22

    Delta-phase plutonium alloys were developed suitable for use as reactor fuels. The alloys consist of from 1 to 4 at.% zinc and the balance plutonium. The alloys have good neutronic, corrosion, and fabrication characteristics snd possess good dimensional characteristics throughout an operating temperature range from 300 to 490 deg C.

  7. Weldability of intermetallic alloys

    SciTech Connect

    David, S.A. )

    1990-01-01

    Ordered intermetallic alloys are a unique class of material that have potential for structural applications at elevated temperatures. The paper describes the welding and weldability of these alloys. The alloys studied were nickel aluminide (Ni[sub 3]Al), titanium aluminide (Ti[sub 3]Al), and iron aluminide.

  8. Separation in Binary Alloys

    NASA Technical Reports Server (NTRS)

    Frazier, D. O.; Facemire, B. R.; Kaukler, W. F.; Witherow, W. K.; Fanning, U.

    1986-01-01

    Studies of monotectic alloys and alloy analogs reviewed. Report surveys research on liquid/liquid and solid/liquid separation in binary monotectic alloys. Emphasizes separation processes in low gravity, such as in outer space or in free fall in drop towers. Advances in methods of controlling separation in experiments highlighted.

  9. Electrochemical Impedance Spectroscopy Of Metal Alloys

    NASA Technical Reports Server (NTRS)

    Macdowell, L. G.; Calle, L. M.

    1993-01-01

    Report describes use of electrochemical impedance spectroscopy (EIS) to investigate resistances of 19 alloys to corrosion under conditions similar to those of corrosive, chloride-laden seaside environment of Space Transportation System launch site. Alloys investigated: Hastelloy C-4, C-22, C-276, and B-2; Inconel(R) 600, 625, and 825; Inco(R) G-3; Monel 400; Zirconium 702; Stainless Steel 304L, 304LN, 316L, 317L, and 904L; 20Cb-3; 7Mo+N; ES2205; and Ferralium 255. Results suggest electrochemical impedance spectroscopy used to predict corrosion performances of metal alloys.

  10. One-Pot Fabrication of Hollow and Porous Pd-Cu Alloy Nanospheres and Their Remarkably Improved Catalytic Performance for Hexavalent Chromium Reduction.

    PubMed

    Han, Shu-He; Bai, Juan; Liu, Hui-Min; Zeng, Jing-Hui; Jiang, Jia-Xing; Chen, Yu; Lee, Jong-Min

    2016-11-16

    Noble metal nanostructures (NMNSs) play a crucial role in many heterogeneous catalytic reactions. Hollow and porous NMNSs possess generally prominent advantages over their solid counterparts due to their unordinary structural features. In this work, we describe a facial one-pot synthesis of hollow and porous Pd-Cu alloy nanospheres (Pd-Cu HPANSs) through a polyethylenimine (PEI)-assisted oxidation-dissolution mechanism. The strong coordination interaction between Cu(II) and PEI facilitates the oxidation-dissolution of the Cu2O nanospheres template under air conditions, which is responsible for the generation of the Pd-Cu alloy and the convenient removal of the Cu2O nanospheres template at room temperature. Compared to the commercial Pd black, the Pd-Cu HPANSs show remarkably improved catalytic activity for the reduction of K2Cr2O7 by HCOOH at room temperature, attributing to the enhanced catalytic activity of the Pd-Cu HPANSs for the dehydrogenation decomposition of HCOOH.

  11. Facile synthesis of platinum-gold alloyed string-bead nanochain networks with the assistance of allantoin and their enhanced electrocatalytic performance for oxygen reduction and methanol oxidation reactions

    NASA Astrophysics Data System (ADS)

    He, Li-Li; Zheng, Jie-Ning; Song, Pei; Zhong, Shu-Xian; Wang, Ai-Jun; Chen, Zhaojiang; Feng, Jiu-Ju

    2015-02-01

    In this work, a facile one-pot wet-chemical method is developed for preparation of bimetallic platinum-gold (Pt-Au) alloyed string-bead nanochain networks, using allantoin as a structure-directing agent, without any template, surfactant, or seed. The characterization experiments are mainly performed by transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS), and X-ray diffraction (XRD) spectroscopy. The as-prepared Pt-Au nanocrystals show enhanced electrocatalytic performance toward oxygen reduction reaction (ORR) mainly predominated by a four-electron pathway, and display improved catalytic activity and high stability for methanol oxidation reaction (MOR) over commercial Pt black and Pt-Ru black.

  12. Processing and alloying of tungsten heavy alloys

    SciTech Connect

    Bose, A.; Dowding, R.J.

    1993-12-31

    Tungsten heavy alloys are two-phase metal matrix composites with a unique combination of density, strength, and ductility. They are processed by liquid-phase sintering of mixed elemental powders. The final microstructure consists of a contiguous network of nearly pure tungsten grains embedded in a matrix of a ductile W-Ni-Fe alloy. Due to the unique property combination of the material, they are used extensively as kinetic energy penetrators, radiation shields. counterbalances, and a number of other applications in the defense industry. The properties of these alloys are extremely sensitive to the processing conditions. Porosity levels as low as 1% can drastically degrade the properties of these alloys. During processing, care must be taken to reduce or prevent incomplete densification, hydrogen embrittlement, impurity segregation to the grain boundaries, solidification shrinkage induced porosity, and in situ formation of pores due to the sintering atmosphere. This paper will discuss some of the key processing issues for obtaining tungsten heavy alloys with good properties. High strength tungsten heavy alloys are usually fabricated by swaging and aging the conventional as-sintered material. The influence of this on the shear localization tendency of a W-Ni-Co alloy will also be demonstrated. Recent developments have shown that the addition of certain refractory metals partially replacing tungsten can significantly improve the strength of the conventional heavy alloys. This development becomes significant due to the recent interest in near net shaping techniques such as powder injection moldings. The role of suitable alloying additions to the classic W-Ni-Fe based heavy alloys and their processing techniques will also be discussed in this paper.

  13. Castability of Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Bowles, A. L.; Han, Q.; Horton, J. A.

    There is intense research effort into the development of high pressure die cast-able creep resistant magnesium alloys. One of the difficulties encountered in magnesium alloy development for creep resistance is that many additions made to improve the creep properties have reportedly resulted in alloys that are difficult to cast. It is therefore important to have an understanding of the effect of alloying elements on the castability. This paper gives a review of the state of the knowledge of the castability of magnesium alloys.

  14. High strength alloys

    DOEpatents

    Maziasz, Phillip James [Oak Ridge, TN; Shingledecker, John Paul [Knoxville, TN; Santella, Michael Leonard [Knoxville, TN; Schneibel, Joachim Hugo [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Vinegar, Harold J [Bellaire, TX; John, Randy Carl [Houston, TX; Kim, Dong Sub [Sugar Land, TX

    2010-08-31

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tubular that is at least partially made from a material containing at least one of the metal alloys.

  15. High strength alloys

    DOEpatents

    Maziasz, Phillip James; Shingledecker, John Paul; Santella, Michael Leonard; Schneibel, Joachim Hugo; Sikka, Vinod Kumar; Vinegar, Harold J.; John, Randy Carl; Kim, Dong Sub

    2012-06-05

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tublar that is at least partially made from a material containing at least one of the metal alloys.

  16. Extrusion of aluminium alloys

    SciTech Connect

    Sheppard, T.

    1999-01-01

    In recent years the importance of extruded alloys has increased due to the decline in copper extrusion, increased use in structural applications, environmental impact and reduced energy consumption. There have also been huge technical advances. This text provides comprehensive coverage of the metallurgical, mathematical and practical features of the process. The contents include: continuum principles; metallurgical features affecting the extrusion of Al-alloys; extrusion processing; homogenization and extrusion conditions for specific alloys; processing of 6XXX alloys; plant utilization; Appendix A: specification of AA alloys and DIN equivalents; Appendix B: chemical compositions; and Appendix C: typical properties.

  17. High performance 1.2 Ah Si-alloy/Graphite|LiNi0.5Mn0.3Co0.2O2 prototype Li-ion battery

    NASA Astrophysics Data System (ADS)

    Marinaro, Mario; Yoon, Dong-hwan; Gabrielli, Giulio; Stegmaier, Petra; Figgemeier, Egbert; Spurk, Paul C.; Nelis, Daniël; Schmidt, Gregory; Chauveau, Jerome; Axmann, Peter; Wohlfahrt-Mehrens, Margret

    2017-07-01

    The study reports on realization and electrochemical testing of prototype Si-alloy/Graphite|LiNi0.5Mn0.3Co0.2O2 batteries. Water soluble polyacrylic acid (PAA), used as the only binder at the anode side, demonstrates excellent dispersant and binding properties. Sedimentation tests and rheological measurements show remarkable stability and mostly a thinning behavior of the non-Newtonian type of slurry. The cathode is processed in N-Methylpyrrolidone based slurry using polyvinylidene fluoride (PVDF) as the binding agent. The electronic conductivities of the manufactured Si-alloy/Graphite and LiNi0.5Mn0.3Co0.2O2 electrodes are evaluated. Furthermore, the cathode and anode electrochemical behavior is initially studied in half-cells, and subsequently in full Li-ion stacked prototype soft pouch-cells (1.22 Ah). It is demonstrated that the manufactured prototype cells can sustain about 290 charge/discharge galvanostatic cycles before the retained capacity drops below 80%. Cell aging is monitored using Electrochemical Impedance Spectroscopy (EIS), whereas post-mortem SEM analysis of electrodes cross-section is used to shed light on the causes of performance degradation of the cells.

  18. Cryogenic properties of aluminum alloys and composites

    SciTech Connect

    Hill, M.A.; Rollett, A.D.; Jacobson, L.A.; Borch, N.R.; Gibbs, W.S.; Patterson, R.A.; Carter, D.H.

    1989-01-01

    Several aluminum-based materials have been evaluated for possible application at cryogenic temperatures. These included the Al-Li alloy 2090, a high purity mechanically alloyed Al, SiC whisker reinforced Al 2124, and SiC particulate reinforced Al 6061. Mechanical properties, thermal properties and electrical properties were measured for these materials. Their performance in a radio frequency cavity was also determined. 4 refs., 6 figs.

  19. Creep Resistant Zinc Alloy

    SciTech Connect

    Frank E. Goodwin

    2002-12-31

    This report covers the development of Hot Chamber Die Castable Zinc Alloys with High Creep Strengths. This project commenced in 2000, with the primary objective of developing a hot chamber zinc die-casting alloy, capable of satisfactory service at 140 C. The core objectives of the development program were to: (1) fill in missing alloy data areas and develop a more complete empirical model of the influence of alloy composition on creep strength and other selected properties, and (2) based on the results from this model, examine promising alloy composition areas, for further development and for meeting the property combination targets, with the view to designing an optimized alloy composition. The target properties identified by ILZRO for an improved creep resistant zinc die-casting alloy were identified as follows: (1) temperature capability of 1470 C; (2) creep stress of 31 MPa (4500 psi); (3) exposure time of 1000 hours; and (4) maximum creep elongation under these conditions of 1%. The project was broadly divided into three tasks: (1) Task 1--General and Modeling, covering Experimental design of a first batch of alloys, alloy preparation and characterization. (2) Task 2--Refinement and Optimization, covering Experimental design of a second batch of alloys. (3) Task 3--Creep Testing and Technology transfer, covering the finalization of testing and the transfer of technology to the Zinc industry should have at least one improved alloy result from this work.

  20. Gamma titanium aluminide alloys

    SciTech Connect

    Yamaguchi, M.; Inui, H.; Kishida, K.; Matsumuro, M.; Shirai, Y.

    1995-08-01

    Extensive progress and improvements have been made in the science and technology of gamma titanium aluminide alloys within the last decade. In particular, the understanding of their microstructural characteristics and property/microstructure relationships has been substantially deepened. Based on these achievements, various engineering two-phase gamma alloys have been developed and their mechanical and chemical properties have been assessed. Aircraft and automotive industries arc pursuing their introduction for various structural components. At the same time, recent basic studies on the mechanical properties of two-phase gamma alloys, in particular with a controlled lamellar structure have provided a considerable amount of fundamental information on the deformation and fracture mechanisms of the two-phase gamma alloys. The results of such basic studies are incorporated in the recent alloy and microstructure design of two-phase gamma alloys. In this paper, such recent advances in the research and development of the two-phase gamma alloys and industrial involvement are summarized.

  1. Results of U-xMo (x=7, 10, 12 wt.%) Alloy versus Al-6061 Cladding Diffusion Couple Experiments Performed at 500, 550 and 600 Degrees C

    SciTech Connect

    Emmanuel Perez; Dennis D. Keiser, Jr.; Yongho Sohn

    2013-04-01

    The Reduced Enrichment for Research and Test Reactors (RERTR) program has been developing low enrichment fuel systems encased in Al 6061 for use in research and test reactors. U–Mo alloys in contact with Al and Al alloys can undergo diffusional interactions that can result in the development of interdiffusion zones with complex fine-grained microstructures composed of multiple phases. A monolithic fuel currently being developed by the RERTR program has local regions where the U–Mo fuel plate is in contact with the Al 6061 cladding and, as a result, the program finds information about interdiffusion zone development at high temperatures of interest. In this study, the microstructural development of diffusion couples consisting of U-7wt.%Mo, U-10wt.%Mo, and U-12wt.%Mo vs. Al 6061 (or 6061 aluminum) cladding, annealed at 500, 550, 600 degrees C for 1, 5, 20, 24, or 132 hours, was analyzed by backscatter electron microscopy and x-ray energy dispersive spectroscopy on a scanning electron microscope. Concentration profiles were determined by standardized wavelength dispersive spectroscopy and standardless x-ray energy dispersive spectroscopy. The results of this work shows that the presence of surface layers at the U–Mo/Al 6061 interface can dramatically impact the overall interdiffusion behavior in terms of rate of interaction and uniformity of the developed interdiffusion zones. It further reveals that relatively uniform interaction layers with higher Si concentrations can develop in U–Mo/Al 6061 couples annealed at shorter times and that longer times at temperature result in the development of more non-uniform interaction layers with more areas that are enriched in Al. At longer annealing times and relatively high temperatures, U–Mo/Al 6061 couples can exhibit more interaction compared to U–Mo/pure Al couples. The minor alloying constituents in Al 6061 cladding can result in the development of many complex phases in the interaction layer of U

  2. Dynamic Characterization of Shape Memory Titanium Alloys

    NASA Astrophysics Data System (ADS)

    Joshi, V. S.; Imam, M. A.

    2004-07-01

    Evaluation of high strain rate behavior of materials at pre-fracture strains is very important where the materials are considered for ballistic applications. High compression strain rate response of shape memory titanium alloy including a typical titanium alloy are determined using the split Hopkinson pressure bar (SHPB). The conventional SHPB technique has been routinely used for measuring high strain rate properties of high strength materials. A split Hopkinson bar consisting of 10-mm diameter Maraging 350 alloy incident, transmitter, and striker bars was used to determine the compressive response of these alloys. Attempts are underway to use this technique to extract useful information required to design a material for improving its impact resistance. Initial test results performed on these different titanium alloys show an interesting trend with change of composition. Attempts were made to compare the stress-strain data of these alloys with the published data for titanium alloys. Stress-strain data and changes resulting in the microstructure from strain rates in the regime 1800-4000/s are presented.

  3. Microstructural characterization of oxide dispersion strengthened (ODS) Fe-12Cr-0.5Y2O3 alloy

    NASA Astrophysics Data System (ADS)

    Shamsudin, Farha Mizana; Radiman, Shahidan; Abdullah, Yusof; Hamid, Nasri A.

    2016-11-01

    Oxide dispersion strengthened (ODS) ferritic alloy containing 12wt% Cr and 0.5wt% Y2O3 was prepared by mechanical alloying (MA) method and then compacted into bulk shape. Field emission scanning electron microscopy (FESEM) was performed to characterize the microstructure of milled alloy powder. The fragments and nanoclusters of Y2O3 were observed in this alloy powder. FESEM-EDS mapping on the milled alloy powder reveal the uniformity of the element distribution achieved by the alloy. The Y element is finely dispersed into the alloy matrix and the O element is observed indicating the presence of oxides throughout the alloy sample. The compacted alloy was then heat treated at 1050°C and analyzed by field emission scanning electron microscope (FESEM). The formations of nano-scale Y2O3 were observed after the heat treatment process of alloy indicating the dispersion and incorporation of Y2O3 nanoparticles into the alloy matrix.

  4. Weldability of High Alloys

    SciTech Connect

    Maroef, I

    2003-01-22

    The purpose of this study was to investigate the effect of silicon and iron on the weldability of HAYNES HR-160{reg_sign} alloy. HR-I60 alloy is a solid solution strengthened Ni-Co-Cr-Si alloy. The alloy is designed to resist corrosion in sulfidizing and other aggressive high temperature environments. Silicon is added ({approx}2.75%) to promote the formation of a protective oxide scale in environments with low oxygen activity. HR-160 alloy has found applications in waste incinerators, calciners, pulp and paper recovery boilers, coal gasification systems, and fluidized bed combustion systems. HR-160 alloy has been successfully used in a wide range of welded applications. However, the alloy can be susceptible to solidification cracking under conditions of severe restraint. A previous study by DuPont, et al. [1] showed that silicon promoted solidification cracking in the commercial alloy. In earlier work conducted at Haynes, and also from published work by DuPont et al., it was recognized that silicon segregates to the terminal liquid, creating low melting point liquid films on solidification grain boundaries. Solidification cracking has been encountered when using the alloy as a weld overlay on steel, and when joining HR-160 plate in a thickness greater than19 millimeters (0.75 inches) with matching filler metal. The effect of silicon on the weldability of HR-160 alloy has been well documented, but the effect of iron is not well understood. Prior experience at Haynes has indicated that iron may be detrimental to the solidification cracking resistance of the alloy. Iron does not segregate to the terminal solidification product in nickel-base alloys, as does silicon [2], but iron may have an indirect or interactive influence on weldability. A set of alloys covering a range of silicon and iron contents was prepared and characterized to better understand the welding metallurgy of HR-160 alloy.

  5. Issues for conversion coating of aluminum alloys with hydrotalcite

    SciTech Connect

    Drewien, C.A.; Buchheit, R.G.

    1993-12-01

    Hydrotalcite coatings on aluminum alloys are being developed for corrosion protection of aluminum in aggressive saline environments. Coating bath composition, surface pretreatment, and alloying elements in aluminum all influence the performance of these coatings during salt spray testing. The coating bath, comprised of lithium carbonate, requires aging by dissolution of aluminum into the bath in order to grow corrosion resistant coatings. Coatings formed in non- aged baths do not perform well in salt spray testing. The alloying elements in aluminum alloys, especially copper, influence the coating growth and formation leading to thin coatings. The effect of the alloy elements is to limit the supply of aluminum to the coating/electrolyte interface and hinder growth of hydrotalcite upon aluminum alloys.

  6. Alloys formation upon hypervelocity impacts

    NASA Astrophysics Data System (ADS)

    Mandeville, J. C.; Perrin, J. M.; Vidal, L.; Vidal, A.

    Satellite materials exposed to the space environment are indeed valuable detectors for cosmic and man-made solid particles Many investigations have been made to deduce the geometric size shape and dynamic incidence angle parameters of these projectiles from the morphology of the impact features Furthermore the chemical analysis of remnants when they are found inside craters can provide valuable information about the nature and the origin of these particles However interpretation difficulties have made necessary laboratory hypervelocity impact tests A number of impacts with well defined angles of incidence and velocities using calibrated projectiles have been performed on various targets Alloys obviously formed from projectile and targets components are found We have studied the links between the morphologies the physical and chemical properties of these alloys and those of the incident particles and the targets When projectiles and targets are made of pure materials such as in laboratory tests we have found a clear connection between the composition of the alloys and the kinetic energy of the projectiles Explanations using phase diagrams are given An extrapolation to complex materials such as those used in solar arrays is presented Further modelling of the alloys formation upon hypervelocity impacts is proposed

  7. Oligonucleotide-assisted successive coreduction synthesis of dendritic platinum-gold core-shell alloy nanocrystals with improved electrocatalytic performance for methanol oxidation

    NASA Astrophysics Data System (ADS)

    Chen, Li-Xian; Liu, Lei; Feng, Jiu-Ju; Wang, Zhi-Gang; Wang, Ai-Jun

    2016-01-01

    In this work, well-defined dendritic Pt-Au core-shell alloy nanocrystals (Pt-Au CSANCs) are synthesized on a large scale via a simple one-pot oligonucleotide-assisted successive coreduction route. The atomic ratios of Pt to Au in the core and shell of Pt-Au CSANCs are 4:1 and 2:3, respectively. Polyinosinic acid (PIA), a commercially available oligonucleotide, is employed as a capping agent. Control experiments demonstrate that the dosage of PIA and the successive coreduction are essential to form dendritic Pt-Au CSANCs. The as-synthesized architectures show enhanced electrocatalytic activity and improved stability for methanol oxidation in alkaline media by comparison with PtAu nanocrystals and commercial Pt black catalysts.

  8. Wettability of brazing alloys on molybdenum and TZM (Mo-Ti-Zr alloy)

    SciTech Connect

    McDonald, M.M.; Keller, D.L.; Heiple, C.R.; Hofmann, W.E.

    1988-01-01

    Vacuum brazing studies have been performed on molybdenum and TZM (0.5Ti-0.08Zr-Mo). Wettability tests have been conducted for nineteen braze metal filler alloys on molybdenum and thirty-two braze metal filler alloys on TZM over a wide range of temperatures. A wetting index, which is a function of contact angle and braze alloy contact area, was determined for each filler alloy at each brazing temperature. The nature and extent of interaction between the brazing alloys and the base metals was analyzed by conventional metallography, scanning-electron microscopy, and electron microprobe analysis. A comparison is made between the behavior of filler alloys on molybdenum and TZM -- filler alloys consistently exhibited less wettability on TZM than on molybdenum. The lower wettability of TZM is believed to be due to a small amount of titanium in the surface oxide on TZM. Cracking was observed in the base metal under some of the high temperature braze deposits. The cracking is shown to arise from liquid metal embrittlement from nickel in the high temperature braze alloys. 7 refs., 11 figs., 2 tabs.

  9. Alloy 10: A 1300F Disk Alloy

    NASA Technical Reports Server (NTRS)

    Gayda, John

    2000-01-01

    Gas turbine engines for future subsonic transports will probably have higher pressure ratios which will require nickel-base superalloy disks with 13000 to 1400 F temperature capability. Several advanced disk alloys are being developed to fill this need. One of these, Allied Signal's Alloy 10, is a promising candidate for gas turbine engines to be used on smaller, regional aircraft. For this application, compressor/turbine disks must withstand temperatures of 1300 F for several hundred hours over the life of the engine. In this paper, three key properties of Alloy 10--tensile, 0.2% creep, and fatigue crack growth--will be assessed at 1300 F.

  10. Corrosion resistance of nickel-containing alloys in petrochemical environments

    SciTech Connect

    Smith, G.D.

    1997-09-01

    Numerous nickel-containing alloys possess a desirable combination of properties vital to long term dependability within petrochemical and refinery plants. Critical to many operations is the requirement for elevated temperature sulfidation resistance under either reducing or oxidizing environments. This paper surveys the role of materials, environmental factors, alloying elements and the formation of protective scales on the performance of selected nickel-containing alloys.

  11. NASA-UVA light aerospace alloy and structures technology program

    NASA Technical Reports Server (NTRS)

    Gangloff, Richard P.; Haviland, John K.; Herakovich, Carl T.; Pilkey, Walter D.; Pindera, Marek-Jerzy; Stoner, Glenn E.; Swanson, Robert E.; Thornton, Earl A.; Wawner, Franklin E., Jr.; Wert, John A.

    1990-01-01

    The objective of the Light Aerospace Alloy and Structures Technology Program is to conduct interdisciplinary graduate student research on the performance of next generation, light weight aerospace alloys, composites, and associated thermal gradient structures. Individual technical objectives are established for each project. Efforts aim to produce basic understanding of material behavior, monolithic and composite alloys, processing methods, solid and mechanics analyses, measurement advances, and a pool of educated graduate students. Progress is reported for 11 areas of study.

  12. High-Temperature Alloys for Automotive Stirling Engines

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Titran, R. H.

    1986-01-01

    Stirling engine is external-combustion engine that offers fuel economy, low emissions, low noise, and low vibrations. One of most critical areas in engine development concerns material selection for component parts. Alloys CG-27 and XF-818 identified capable of withstanding rigorous requirements of automotive Stirling engine. Alloys chosen for availability, performance, and manufacturability. Advanced iron-base alloys have potential for variety of applications, including stationary solar-power systems.

  13. Superplasticity in Thermomechanically Processed High Magnesium Aluminum-Magnesium Alloys.

    DTIC Science & Technology

    1984-03-01

    California DTIC EECTE JL I 1984 THESIS SUPERPLASTICITY IN THERMOMECHANICALLY PROCESSED HIGH MAGNESIUM ALUMINUM-MAGNESIUM ALLOYS C:L by CD) John J. Becker...High Magnesium Aluminum- March 1984 Magnesium Alloys S. PERFORMING ORG. REPORT NUMBER 7. AUTHOR(@) S. CONTRACT OR GRANT NUMBER(&) John J. Becker 9...magnesium, aluminum-magnesium alloys were investigated. The thermomechanical processing itself included warm rolling at 300°C to 94% reduction

  14. Electroplated solder alloys for flip chip interconnections

    NASA Astrophysics Data System (ADS)

    Annala, P.; Kaitila, J.; Salonen, J.

    1997-01-01

    Flip chip mounting of bare dice is gaining widespread use in microelectronics packaging. The main drivers for this technology are high packaging density, improved performance at high frequency, low parasitic effects and potentially high reliability and low cost. Many companies have made significant efforts to develop a technology for bump processing, bare die testing and underfill encapsulation to gain the benefit of all potential advantages. We have focussed on low cost bumping of fully processed silicon wafers to develop a flexible scheme for various reflow requirements. The bumping process is based on galvanic plating from an alloy solution or, alternatively, from several elemental plating baths. Sputtered Mo/Cu or Cr/Cu is used as a wettable base for electroplating. Excess base metal is removed by using the bumps as an etching mask. Variation of the alloy composition or the layer structure, allows the adjustment of the bump reflow temperature for the specific requirements of the assembly. Using binary tin-lead and ternary tin-lead-bismuth alloys, reflow temperatures from 100 °C (bismuth rich alloys) to above 300 °C (lead rich alloys) can be covered. The influence of the plating current density on the final alloy composition has been established by ion beam analysis of the plated layers and a series of reflow experiments. To control the plating uniformity and the alloy composition, a new cup plating system has been built with a random flow pattern and continuous adjustment of the current density. A well-controlled reflow of the bumps has been achieved in hot glycerol up to the eutectic point of tin-lead alloys. For high temperature alloys, high molecular weight organic liquids have been used. A tensile pull strength of 20 g per bump and resistance of 5 mΩ per bump have been measured for typical eutectic tin-lead bumps of 100 μm in diameter.

  15. Antibacterial biodegradable Mg-Ag alloys.

    PubMed

    Tie, D; Feyerabend, F; Müller, W D; Schade, R; Liefeith, K; Kainer, K U; Willumeit, R

    2013-06-16

    The use of magnesium alloys as degradable metals for biomedical applications is a topic of ongoing research and the demand for multifunctional materials is increasing. Hence, binary Mg-Ag alloys were designed as implant materials to combine the favourable properties of magnesium with the well-known antibacterial property of silver. In this study, three Mg-Ag alloys, Mg2Ag, Mg4Ag and Mg6Ag that contain 1.87 %, 3.82 % and 6.00 % silver by weight, respectively, were cast and processed with solution (T4) and aging (T6) heat treatment. The metallurgical analysis and phase identification showed that all alloys contained Mg4Ag as the dominant β phase. After heat treatment, the mechanical properties of all Mg-Ag alloys were significantly improved and the corrosion rate was also significantly reduced, due to presence of silver. Mg(OH)₂ and MgO present the main magnesium corrosion products, while AgCl was found as the corresponding primary silver corrosion product. Immersion tests, under cell culture conditions, demonstrated that the silver content did not significantly shift the pH and magnesium ion release. In vitro tests, with both primary osteoblasts and cell lines (MG63, RAW 264.7), revealed that Mg-Ag alloys show negligible cytotoxicity and sound cytocompatibility. Antibacterial assays, performed in a dynamic bioreactor system, proved that the alloys reduce the viability of two common pathogenic bacteria, Staphylococcus aureus (DSMZ 20231) and Staphylococcus epidermidis (DSMZ 3269), and the results showed that the killing rate of the alloys against tested bacteria exceeded 90%. In summary, biodegradable Mg-Ag alloys are cytocompatible materials with adjustable mechanical and corrosion properties and show promising antibacterial activity, which indicates their potential as antibacterial biodegradable implant materials.

  16. Ultrasonic agitation-floating classification of nano-sized Ba-Mg ferrites particles formed by using self-propagating high temperature synthesis and fabrication of nickel-ferrites thin sheet by pulse-electroforming.

    PubMed

    Choi, Yong

    2013-01-01

    Nickel-nano-sized ferrites composites sheet for electromagnetic shielding was produced by pulse-electroforming in a modified nickel sulfamate solution. The ferrite particles were prepared by self-propagating high temperature synthesis (SHS) followed by mechanical milling, and classified with an ultrasonic agitation-floating unit to obtain about 100 nm in size. Average combustion temperature and combustion propagating rate during SHS reaction were 1190 K and 5.8 mm/sec at the oxygen pressure of 1.0 MPa, respectively. The nickel-ferrite composite sheet had preferred orientation which (100) pole clearly concentrated to normal direction, whereas, (110) and (111) poles tended to split to the longitudinal direction, respectively. Maximum magnetization, residual magnetization and coercive force of the nano-sized ferrites were 27.13 A x m2/kg, 6.4 A x m2/kg and 14.58 kA/m, respectively. Complex permeability of the composites decreased with an increase in frequency, and its real value (mu'r) had the maximum at about 0.3 GHz. The dielectric constants of the composites were epsilon'r = 6.7 and epsilon"r = 0.

  17. Fatigue behavior of copper and selected copper alloys for high heat flux applications

    SciTech Connect

    Leedy, K.D.; Stubbins, J.F.; Singh, B.N.; Garner, F.A.

    1996-04-01

    The room temperature fatigue behavior of standard and subsize specimens was examined for five copper alloys: OFHC Cu, two CuNiBe alloys, a CuCrZr alloy, and a Cu-Al{sub 2}O{sub 3} alloy. Fatigue tests were run in strain control to failure. In addition to establishing failure lives, the stress amplitudes were monitored as a function of numbers of accrued cycles. The results indicate that the alloys with high initial yield strengths provide the best fatigue response over the range of failure lives examined in the present study: N{sub f} = 10{sup 3} to 10{sup 6}. In fact, the fatigue performance of the best alloys is dominated by the elastic portion of the strain range, as would be expected from the correlation of performance with yield properties. The alumina strengthened alloy and the two CuNiBe alloys show the best overall performance of the group examined here.

  18. In vitro assessments on bacterial adhesion and corrosion performance of TiN coating on Ti6Al4V titanium alloy synthesized by multi-arc ion plating

    NASA Astrophysics Data System (ADS)

    Lin, Naiming; Huang, Xiaobo; Zhang, Xiangyu; Fan, Ailan; Qin, Lin; Tang, Bin

    2012-07-01

    TiN coating was synthesized on Ti6Al4V titanium alloy surface by multi-arc ion plating (MIP) technique. Surface morphology, cross sectional microstructure, elemental distributions and phase compositions of the obtained coating were analyzed by means of scanning electron microscope (SEM), optical microscope (OM), glow discharge optical emission spectroscope (GDOES) and X-ray diffraction (XRD). Bacterial adhesion and corrosion performance of Ti6Al4V and the TiN coating were assessed via in vitro bacterial adhesion tests and corrosion experiments, respectively. The results indicated that continuous and compact coating which was built up by pure TiN with a typical columnar crystal structure has reached a thickness of 1.5 μm. This TiN coating could significantly reduce the bacterial adhesion and enhance the corrosion resistance of Ti6Al4V substrate.

  19. NASA-427: A New Aluminum Alloy

    NASA Technical Reports Server (NTRS)

    Nabors, Sammy A.

    2015-01-01

    NASA's Marshall Space Flight Center researchers have developed a new, stronger aluminum alloy, ideal for cast aluminum products that have powder or paint-baked thermal coatings. With advanced mechanical properties, the NASA-427 alloy shows greater tensile strength and increased ductility, providing substantial improvement in impact toughness. In addition, this alloy improves the thermal coating process by decreasing the time required for heat treatment. With improvements in both strength and processing time, use of the alloy provides reduced materials and production costs, lower product weight, and better product performance. The superior properties of NASA-427 can benefit many industries, including automotive, where it is particularly well-suited for use in aluminum wheels.

  20. Simulation and Modeling in High Entropy Alloys

    NASA Astrophysics Data System (ADS)

    Toda-Caraballo, I.; Wróbel, J. S.; Nguyen-Manh, D.; Pérez, P.; Rivera-Díaz-del-Castillo, P. E. J.

    2017-08-01

    High entropy alloys (HEAs) is a fascinating field of research, with an increasing number of new alloys discovered. This would hardly be conceivable without the aid of materials modeling and computational alloy design to investigate the immense compositional space. The simplicity of the microstructure achieved contrasts with the enormous complexity of its composition, which, in turn, increases the variety of property behavior observed. Simulation and modeling techniques are of paramount importance in the understanding of such material performance. There are numerous examples of how different models have explained the observed experimental results; yet, there are theories and approaches developed for conventional alloys, where the presence of one element is predominant, that need to be adapted or re-developed. In this paper, we review of the current state of the art of the modeling techniques applied to explain HEAs properties, identifying the potential new areas of research to improve the predictability of these techniques.

  1. Bioperformance of shape memory alloy single crystals.

    PubMed

    Yahia, L'h; Manceur, A; Chaffraix, P

    2006-01-01

    Shape memory alloys (SMA) represent a large family of alloys that show unique characteristics. They have been exploited in several fields for diverse applications. For the last 20 years, these alloys and more particularly Ni-Ti alloys have revolutionized the field of metallic biomaterials. Applications in the biomedical area are multiple and these materials improve significantly the quality of the diagnostics, treatments and surgeries. To our knowledge, most devices are made of SMAs in the polycrystalline form. Nevertheless, the single crystal form shows several promising advantages especially concerning its mechanical performances. In this paper we describe the advantages, advances and limits of using different SMA single crystals for biomedical applications, including biocompatibility and corrosion resistance. We also discuss the low response time of classical thermal SMAs as well as the new advances in research on magnetic SMA single crystals.

  2. An evaluation of a lathe-cut high-copper amalgam alloy.

    PubMed

    Knibbs, P J; Plant, C G; Shovelton, D S; Jones, P A

    1987-09-01

    Modification of an amalgam alloy may give rise to improved physical properties. The physical properties of a newly formulated, single-composition lathe-cut amalgam alloy were studied and found to be superior to those of a conventional lathe-cut amalgam alloy. However, such modification in formulation may result in changes in the clinical handling properties of the material. The high-copper amalgam alloy was assessed by a panel of general practitioners who found that the general handling properties of the material were similar to those of conventional lathe-cut amalgam alloys. The longer term performance of the high-copper alloy was assessed by means of a blind, controlled clinical trial carried out by two operators. A 1-year assessment of the resulting restorations and tooth replicas could not distinguish between the high-copper alloy and a conventional alloy. The two alloys had both given good clinical results.

  3. Development of cobalt-free hard-facing alloys for nuclear applications: 1985 progress: Interim report

    SciTech Connect

    Wada, T.; Whelan, E.P.

    1986-10-01

    Cobalt-free hardfacing alloys are needed to replace cobalt-base Alloy No. 6, used in nuclear valves, in order to reduce the exposure of service personnel to radioactivity due to /sup 60/Co. A series of iron-base, cobalt-free alloys were prepared and applied as hardfacing overlays on austenitic steel substrates using both GTA and PTA welding processes. Hardness, mechanical properties, and galling wear resistance were determined on welded overlays as well as on cast alloys. Some of the iron-base alloys exhibited galling wear resistance as high as that of Alloy No. 6 both in the cast condition and in the PTA overlays. Other cobalt-free alloys, including long-range ordered (LRO) alloys, have been tested for galling wear resistance and compared to the iron-base alloys. Galling tests were also performed on the laser-remelted hardfacing deposits for evaluating the application of laser treatment to hardfacings on nuclear components.

  4. Surface alloying of Mg alloys after surface nanocrystallization.

    PubMed

    Zhang, Ming-Xing; Shi, Yi-Nong; Sun, Haiqing; Kelly, Patrick M

    2008-05-01

    Surface nanocrystallization using a surface mechanical attrition treatment effectively activates the surface of magnesium alloys due to the increase in grain boundary diffusion channels. As a result, the temperature of subsequent surface alloying treatment of pure Mg and AZ91 alloy can be reduced from 430 degrees C to 380 degrees C. Thus, it is possible to combine the surface alloying process with the solution treatment for this type of alloy. After surface alloying, the hardness of the alloyed layer is 3 to 4 times higher than that of the substrate and this may significantly improve the wear resistance of magnesium alloys.

  5. New Developments of Ti-Based Alloys for Biomedical Applications

    PubMed Central

    Li, Yuhua; Yang, Chao; Zhao, Haidong; Qu, Shengguan; Li, Xiaoqiang; Li, Yuanyuan

    2014-01-01

    Ti-based alloys are finding ever-increasing applications in biomaterials due to their excellent mechanical, physical and biological performance. Nowdays, low modulus β-type Ti-based alloys are still being developed. Meanwhile, porous Ti-based alloys are being developed as an alternative orthopedic implant material, as they can provide good biological fixation through bone tissue ingrowth into the porous network. This paper focuses on recent developments of biomedical Ti-based alloys. It can be divided into four main sections. The first section focuses on the fundamental requirements titanium biomaterial should fulfill and its market and application prospects. This section is followed by discussing basic phases, alloying elements and mechanical properties of low modulus β-type Ti-based alloys. Thermal treatment, grain size, texture and properties in Ti-based alloys and their limitations are dicussed in the third section. Finally, the fourth section reviews the influence of microstructural configurations on mechanical properties of porous Ti-based alloys and all known methods for fabricating porous Ti-based alloys. This section also reviews prospects and challenges of porous Ti-based alloys, emphasizing their current status, future opportunities and obstacles for expanded applications. Overall, efforts have been made to reveal the latest scenario of bulk and porous Ti-based materials for biomedical applications. PMID:28788539

  6. Catalyst Alloys Processing

    NASA Astrophysics Data System (ADS)

    Tan, Xincai

    2014-10-01

    Catalysts are one of the key materials used for diamond formation at high pressures. Several such catalyst products have been developed and applied in China and around the world. The catalyst alloy most widely used in China is Ni70Mn25Co5 developed at Changsha Research Institute of Mining and Metallurgy. In this article, detailed techniques for manufacturing such a typical catalyst alloy will be reviewed. The characteristics of the alloy will be described. Detailed processing of the alloy will be presented, including remelting and casting, hot rolling, annealing, surface treatment, cold rolling, blanking, finishing, packaging, and waste treatment. An example use of the catalyst alloy will also be given. Industrial experience shows that for the catalyst alloy products, a vacuum induction remelt furnace can be used for remelting, a metal mold can be used for casting, hot and cold rolling can be used for forming, and acid pickling can be used for metal surface cleaning.

  7. Comparative behavior of Alloys 600, 690 and 800 in caustic environments

    SciTech Connect

    Vaillant, F.; Buisine, D.; Prieux, B.

    1995-12-31

    Since 1991, secondary side cracking has become a major concern in EDF steam generators. At 350 C, IGSCC of Alloy 600 was found in pure NaOH solutions from 4 to 500 g/l, with a maximum at 100 g/l. From the present results and available data, IGSCC of Alloy 690 occurred in pure NaOH solutions from 40 to 500 g/l, but the greatest sensitivity was observed at 100 g/l. TG/IGSCC of Alloy 800 became more severe with increasing NaOH solutions, from 10 to 500 g/l. On the whole, the ranking for SCC-resistance was Alloy 600 < Alloy 800 < Alloy 690. A significant improvement was still obtained with 690TT with intergranular carbides (industrial tubes) and perhaps with Alloy 800 NG (nuclear grade), but both alloys cracked at the highest stresses. IGSCC susceptibility of Alloy 600 MA was higher for the tubes with the lowest values of the yield stress. The depth of IGA in the case of Alloy 600 was higher than for Alloy 690; for this alloy, it appeared to be general oxidation. Lead was found to significantly increase both IGA and SCC of these alloys in caustic solutions in the range 300-350 C. For tests performed at high stresses, and so for short durations, IGSCC (Alloy 600 MA) or TGSCC (Alloys 690 and 800) were the main cause of failure. At low stresses and for long durations, failure occurred predominantly by IGA (and also IG/TGSCC for Alloy 600TT). The worst SCC-resistance was observed on Alloy 800. Resistance was better for Alloys 600 MA land 690 TT. Alloy 600 TT exhibited the best resistance.

  8. Cytotoxicity of alloying elements and experimental titanium alloys by WST-1 and agar overlay tests.

    PubMed

    Song, Yo-Han; Kim, Min-Kang; Park, Eun-Jin; Song, Ho-Jun; Anusavice, Kenneth J; Park, Yeong-Joon

    2014-09-01

    This study was performed to evaluate the biocompatibility of nine types of pure metals using 36 experimental prosthetic titanium-based alloys containing 5, 10, 15, and 20wt% of each substituted metal. The cell viabilities for pure metals on Ti alloys that contain these elements were compared with that of commercially pure (CP) Ti using the WST-1 test and agar overlay test. The ranking of pure metal cytotoxicity from most potent to least potent was: Co>Cu>In>Ag>Cr>Sn>Au>Pd>Pt>CP Ti. The cell viability ratios for pure Co, Cu, In, and Ag were 13.9±4.6%, 21.7±10.4%, 24.1±5.7%, and 24.8±6.0%, respectively, which were significantly lower than that for the control group (p<0.05). Pure Pd and Pt demonstrated good biocompatibility with cell viabilities of 93.8±9.6% and 97.2±7.1%, respectively. The Ti-5Pd alloy exhibited the highest cell viability (128.4±21.4%), which was greater than that of CP Ti. By alloying pure Co or Cu with Ti, the cell viabilities for the Ti-xCo and Ti-xCu alloys increased significantly up to 10wt% of the alloying element followed by a gradual decrease with a further increase in the concentration of the alloying element. Based on the agar overlay test, pure Ag, Co, Cr, Cu, and In were ranked as 'moderately cytotoxic', whereas all Ti alloys were ranked as 'noncytotoxic'. The cytotoxicity of pure Ag, Co, Cr, Cu, and In suggests a need for attention in alloy design. The cytotoxicity of alloying elements became more biocompatible when they were alloyed with titanium. However, the cytotoxicity of titanium alloys was observed when the concentration of the alloying element exceeded its respective allowable limit. The results obtained in this study can serve as a guide for the development of new Ti-based alloy systems. Copyright © 2014 Academy of Dental Materials. All rights reserved.

  9. Electroforming of Bi(1-x)Sb(x) nanowires for high-efficiency micro-thermoelectric cooling devices on a chip.

    SciTech Connect

    Overmyer, Donald L.; Webb, Edmund Blackburn, III; Siegal, Michael P.; Yelton, William Graham

    2006-11-01

    Active cooling of electronic systems for space-based and terrestrial National Security missions has demanded use of Stirling, reverse-Brayton, closed Joule-Thompson, pulse tube and more elaborate refrigeration cycles. Such cryocoolers are large systems that are expensive, demand large powers, often contain moving parts and are difficult to integrate with electronic systems. On-chip, solid-state, active cooling would greatly enhance the capabilities of future systems by reducing the size, cost and inefficiencies compared to existing solutions. We proposed to develop the technology for a thermoelectric cooler capable of reaching 77K by replacing bulk thermoelectric materials with arrays of Bi{sub 1-x}Sb{sub x} nanowires. Furthermore, the Sandia-developed technique we will use to produce the oriented nanowires occurs at room temperature and can be applied directly to a silicon substrate. Key obstacles include (1) optimizing the Bi{sub 1-x}Sb{sub x} alloy composition for thermoelectric properties; (2) increasing wire aspect ratios to 3000:1; and (3) increasing the array density to {ge} 10{sup 9} wires/cm{sup 2}. The primary objective of this LDRD was to fabricate and test the thermoelectric properties of arrays of Bi{sub 1-x}Sb{sub x} nanowires. With this proof-of-concept data under our belts we are positioned to engage National Security systems customers to invest in the integration of on-chip thermoelectric coolers for future missions.

  10. PLUTONIUM-ZIRCONIUM ALLOYS

    DOEpatents

    Schonfeld, F.W.; Waber, J.T.

    1960-08-30

    A series of nuclear reactor fuel alloys consisting of from about 5 to about 50 at.% zirconium (or higher zirconium alloys such as Zircaloy), balance plutonium, and having the structural composition of a plutonium are described. Zirconium is a satisfactory diluent because it alloys readily with plutonium and has desirable nuclear properties. Additional advantages are corrosion resistance, excellent fabrication propenties, an isotropie structure, and initial softness.

  11. Amorphous metal alloy

    DOEpatents

    Wang, R.; Merz, M.D.

    1980-04-09

    Amorphous metal alloys of the iron-chromium and nickel-chromium type have excellent corrosion resistance and high temperature stability and are suitable for use as a protective coating on less corrosion resistant substrates. The alloys are stabilized in the amorphous state by one or more elements of titanium, zirconium, hafnium, niobium, tantalum, molybdenum, and tungsten. The alloy is preferably prepared by sputter deposition.

  12. Low activation ferritic alloys

    DOEpatents

    Gelles, D.S.; Ghoniem, N.M.; Powell, R.W.

    1985-02-07

    Low activation ferritic alloys, specifically bainitic and martensitic stainless steels, are described for use in the production of structural components for nuclear fusion reactors. They are designed specifically to achieve low activation characteristics suitable for efficient waste disposal. The alloys essentially exclude molybdenum, nickel, nitrogen and niobium. Strength is achieved by substituting vanadium, tungsten, and/or tantalum in place of the usual molybdenum content in such alloys.

  13. Low activation ferritic alloys

    DOEpatents

    Gelles, David S.; Ghoniem, Nasr M.; Powell, Roger W.

    1986-01-01

    Low activation ferritic alloys, specifically bainitic and martensitic stainless steels, are described for use in the production of structural components for nuclear fusion reactors. They are designed specifically to achieve low activation characteristics suitable for efficient waste disposal. The alloys essentially exclude molybdenum, nickel, nitrogen and niobium. Strength is achieved by substituting vanadium, tungsten, and/or tantalum in place of the usual molybdenum content in such alloys.

  14. Morphology and performances of the anodic oxide films on Ti6Al4V alloy formed in alkaline-silicate electrolyte with aminopropyl silane addition under low potential

    NASA Astrophysics Data System (ADS)

    Chen, Jiali; Wang, Jinwei; Yuan, Hongye

    2013-11-01

    Oxide films on Ti6Al4V alloy are prepared using sodium hydroxide-sodium silicate as the base electrolyte with addition of aminopropyl trimethoxysilane (APS) as additive by potentiostatic anodizing under 10 V. APS is incorporated into the films during anodizing and the surface morphology of the oxide films is changed from particle stacked to honeycomb-like porous surfaces as shown by scanning electron microscopy (SEM) with Energy Disperse Spectroscopy (EDX). The surface roughness and aminopropyl existence on the oxide films result in their differences in wettability as tested by the surface profile topography and contact angle measurements. The anti-abrasive ability of the anodic films is improved with the addition of APS due to its toughening effects and serving as lubricants in the ceramic oxide films as measured by ball-on-disk friction test. Also, potentiodynamic corrosion test proves that their anticorrosive ability in 3.5 wt.% NaCl is greatly improved as reflected by their much lower corrosion current (Icorr) and higher corrosion potential (Ecorr) than those of the substrate.

  15. Effects of Al2O3 Nano-Particles on Corrosion Performance of Plasma Electrolytic Oxidation Coatings Formed on 6061 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Vakili-Azghandi, Mojtaba; Fattah-alhosseini, Arash; Keshavarz, Mohsen K.

    2016-12-01

    Corrosion resistance improvement of plasma electrolyte oxidation coatings on 6061 aluminum alloy in silicate electrolyte containing Al2O3 nano-particles was studied, with particular emphasis on the microstructure, coating growth, and corrosion behavior in 3.5 wt.% NaCl solution. The microstructure of coatings, their thickness, and phase composition were characterized using scanning electron microscopy and x-ray diffraction. All characterization data showed that the maximum coating thickness and lowest amount of porosity were obtained in a low concentration of KOH, a high concentration of Na2SiO3, and moderate concentration of Al2O3 nano-particles in the electrolyte. This combination describes the optimum plasma electrolytic oxidation electrolyte, which has the best conductivity and oxidizing state, as well as the highest incorporation of electrolyte components in the coating growth process. On the other hand, incorporation and co-deposition of Al2O3 nano-particles were more pronounced than SiO3 2- ions in some level of molar concentration, which is due to the higher impact of electron discharge force on the adsorption of Al2O3 nano-particles. The electrochemical results showed that the best protective behavior was obtained in the sample having a coat with the lowest porosity and highest thickness.

  16. Microstructure and fracture of alloyed austempered ductile iron

    SciTech Connect

    Eric, Olivera; Rajnovic, Dragan; Zec, Slavica; Sidjanin, Leposava; Jovanovic, Milan T. . E-mail: tmsj@ptt.yu

    2006-12-15

    An investigation has been conducted on two austempered ductile irons alloyed with Cu and Cu + Ni, austenitized at 900 deg. C and austempered at 350 deg. C. The microstructure and fracture mode developed through these treatments have been identified by means of light and scanning electron microscopy and X-ray diffraction analysis. Impact energy measurements were performed on un-notched Charpy specimens. The maximum value of retained austenite volume fraction observed in the material alloyed with Cu + Ni was higher than in that alloyed with Cu austenitized and austempered under the same conditions. This led to the material alloyed with Cu + Ni having higher impact energy and substantial plastic deformation.

  17. NICKEL-BASE ALLOY

    DOEpatents

    Inouye, H.; Manly, W.D.; Roche, T.K.

    1960-01-19

    A nickel-base alloy was developed which is particularly useful for the containment of molten fluoride salts in reactors. The alloy is resistant to both salt corrosion and oxidation and may be used at temperatures as high as 1800 deg F. Basically, the alloy consists of 15 to 22 wt.% molybdenum, a small amount of carbon, and 6 to 8 wt.% chromium, the balance being nickel. Up to 4 wt.% of tungsten, tantalum, vanadium, or niobium may be added to strengthen the alloy.

  18. Supersaturated Aluminum Alloy Powders.

    DTIC Science & Technology

    1981-07-15

    shown in Fig. 18 . It .an be clearly seen that most of the iron is concentrated in the precipitates (Fig. 18 ), X-ray mapping immage for the chromium...At 232°C our alloys are comparable to 2� and 2618 in their tensile properties, and except for alloy #1 which at t i temperature has elongation of...demonstrate better yield strength and UTS than the 2219, 2618 and are comparable to the ALCOA alloy. They show however higher ductility than the ALCOA alloy

  19. Atomic scale modelling of hexagonal structured metallic fission product alloys

    PubMed Central

    Middleburgh, S. C.; King, D. M.; Lumpkin, G. R.

    2015-01-01

    Noble metal particles in the Mo-Pd-Rh-Ru-Tc system have been simulated on the atomic scale using density functional theory techniques for the first time. The composition and behaviour of the epsilon phases are consistent with high-entropy alloys (or multi-principal component alloys)—making the epsilon phase the only hexagonally close packed high-entropy alloy currently described. Configurational entropy effects were considered to predict the stability of the alloys with increasing temperatures. The variation of Mo content was modelled to understand the change in alloy structure and behaviour with fuel burnup (Mo molar content decreases in these alloys as burnup increases). The predicted structures compare extremely well with experimentally ascertained values. Vacancy formation energies and the behaviour of extrinsic defects (including iodine and xenon) in the epsilon phase were also investigated to further understand the impact that the metallic precipitates have on fuel performance. PMID:26064629

  20. Atomic scale modelling of hexagonal structured metallic fission product alloys.

    PubMed

    Middleburgh, S C; King, D M; Lumpkin, G R

    2015-04-01

    Noble metal particles in the Mo-Pd-Rh-Ru-Tc system have been simulated on the atomic scale using density functional theory techniques for the first time. The composition and behaviour of the epsilon phases are consistent with high-entropy alloys (or multi-principal component alloys)-making the epsilon phase the only hexagonally close packed high-entropy alloy currently described. Configurational entropy effects were considered to predict the stability of the alloys with increasing temperatures. The variation of Mo content was modelled to understand the change in alloy structure and behaviour with fuel burnup (Mo molar content decreases in these alloys as burnup increases). The predicted structures compare extremely well with experimentally ascertained values. Vacancy formation energies and the behaviour of extrinsic defects (including iodine and xenon) in the epsilon phase were also investigated to further understand the impact that the metallic precipitates have on fuel performance.