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Sample records for performance solid oxide

  1. Method to fabricate high performance tubular solid oxide fuel cells

    SciTech Connect

    Chen, Fanglin; Yang, Chenghao; Jin, Chao

    2013-06-18

    In accordance with the present disclosure, a method for fabricating a solid oxide fuel cell is described. The method includes forming an asymmetric porous ceramic tube by using a phase inversion process. The method further includes forming an asymmetric porous ceramic layer on a surface of the asymmetric porous ceramic tube by using a phase inversion process. The tube is co-sintered to form a structure having a first porous layer, a second porous layer, and a dense layer positioned therebetween.

  2. Electrochemical degradation, kinetics & performance studies of solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Das, Debanjan

    Linear and Non-linear electrochemical characterization techniques and equivalent circuit modelling were carried out on miniature and sub-commercial Solid Oxide Fuel Cell (SOFC) stacks as an in-situ diagnostic approach to evaluate and analyze their performance under the presence of simulated alternative fuel conditions. The main focus of the study was to track the change in cell behavior and response live, as the cell was generating power. Electrochemical Impedance Spectroscopy (EIS) was the most important linear AC technique used for the study. The distinct effects of inorganic components usually present in hydrocarbon fuel reformates on SOFC behavior have been determined, allowing identification of possible "fingerprint" impedance behavior corresponding to specific fuel conditions and reaction mechanisms. Critical electrochemical processes and degradation mechanisms which might affect cell performance were identified and quantified. Sulfur and siloxane cause the most prominent degradation and the associated electrochemical cell parameters such as Gerisher and Warburg elements are applied respectively for better understanding of the degradation processes. Electrochemical Frequency Modulation (EFM) was applied for kinetic studies in SOFCs for the very first time for estimating the exchange current density and transfer coefficients. EFM is a non-linear in-situ electrochemical technique conceptually different from EIS and is used extensively in corrosion work, but rarely used on fuel cells till now. EFM is based on exploring information obtained from non-linear higher harmonic contributions from potential perturbations of electrochemical systems, otherwise not obtained by EIS. The baseline fuel used was 3 % humidified hydrogen with a 5-cell SOFC sub-commercial planar stack to perform the analysis. Traditional methods such as EIS and Tafel analysis were carried out at similar operating conditions to verify and correlate with the EFM data and ensure the validity of the

  3. Engineering high performance intermediate temperature solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Ahn, Jin Soo

    Solid oxide fuel cells (SOFCs) are an efficient, fuel flexible energy conversion device, capable of operating on fuels ranging from natural gas to gasoline, diesel, and biofuels, as well as hydrogen. However, to this point the marketability of SOFCs has been limited by their high operating temperatures. Achieving high power at intermediate temperatures (IT, 500 -- 700 °C) would be a significant breakthrough, as low temperature operation would result in better stability and allow for a broader range of material options for the SOFC components as well as the balance of plant, such as stainless steel interconnects (which are only viable at <700 °C). Thus far, power densities on the order of 2 W/cm2 have been limited to temperatures above 800 °C. This dissertation contains a series of works to realize exceptionally high power at IT ranges. First, improved fabrication techniques including anode tapecasting and electrolyte spray coating were developed, and a molecular approach to anode functional layer (AFL) was employed using precursor solutions. This newly developed AFL reduced the ASR of a SOFC sample by 60 % and increased the open circuit potential (OCP) by more than 0.1 V resulting in a 140 % increase in power. Further investigations into this molecular AFL showed that a multilayered AFL can further reduce the ASR and increase the maximum power density. Secondly, the potential use of Sm0.075Nd0.075Ce0.85O 2-delta as an electrolyte has been investigated. The current-voltage (I-V) performance of the cell exhibits a maximum power density reaching 1.38 W/cm2 with an area specific resistance (ASR) of 0.087 Ocm 2 at 650 °C with 90 sccm of air and wet hydrogen. Also, the high OCP achieved at 500 °C (0.96 V) as well as the high performance confirmed the viability of Sm0.075Nd0.075Ce0.85 O2-delta as an alternative electrolyte material. The cathode used for this study was La0.6Sr0.4Co0.2Fe 0.8O3 (LSCF) -- Gd0.1Ce0.9O 2 (GDC) composite. Finally, Er0.8Bi1.2O3 (ESB

  4. High performance zirconia-bismuth oxide nanocomposite electrolytes for lower temperature solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Joh, Dong Woo; Park, Jeong Hwa; Kim, Do Yeub; Yun, Byung-Hyun; Lee, Kang Taek

    2016-07-01

    We develop a novel nanocomposite electrolyte, consisting of yttria-stabilized zirconia (YSZ) and erbia-stabilized bismuth oxide (ESB). The 20 mol% ESB-incorporated YSZ composite (20ESB-YSZ) achieves the high density (>97%) at the low sintering temperature of 800 °C. The microstructural analysis of 20ESB-YSZ reveals the characteristic nanocomposite structure of the highly percolated ESB phase at the YSZ grain boundaries (a few ∼ nm thick). The ionic conductivity of 20ESB-YSZ is increased by 5 times compared to that of the conventional YSZ due to the fast oxygen ion transport along the ESB phase. Moreover, this high conductivity is maintained up to 580 h, indicating high stability of the ESB-YSZ nanocomposite. In addition, the oxygen reduction reaction at the composite electrolyte/cathode interface is effectively enhanced (∼70%) at the temperature below 650 °C, mainly due to the fast dissociative oxygen adsorption on the ESB surface as well as the rapid oxygen ion incorporation into the ESB lattice. Thus, we believe this ESB-YSZ nanocomposite is a promising electrolyte for high performance solid oxide fuel cells at reduced temperatures.

  5. Oxidation and frictional performance of solid lubricants used in weapon stronglinks

    SciTech Connect

    Dugger, M.T.; Peebles, D.E.; Ohlhausen, J.A.; Varga, K.S.; Steinhoff, R.

    1996-05-01

    The oxidation and performance of the solid film lubricant used in a majority of the surety devices in the enduring stockpile have been investigated. Oxidation of this lubricant in air at 150 C produces a significant increase in the molybdenum oxide to sulfide ratio, indicative of degradation of the primary lubricating constituent of the composite lubricant. Oxidation is more extensive on samples that were burnished such that the substrate is exposed over a fraction of the surface, relative to those which were only lightly burnished. Friction results indicate that oxidation in air did not increase the initial or steady-state friction coefficient for lightly burnished surfaces. However, surfaces burnished to expose substrate material experienced a significant increase in both initial and steady-state friction. Oxidation of lubricated parts retrieved from aged stronglinks has also been demonstrated.

  6. Mixed oxide solid solutions

    DOEpatents

    Magno, Scott; Wang, Ruiping; Derouane, Eric

    2003-01-01

    The present invention is a mixed oxide solid solution containing a tetravalent and a pentavalent cation that can be used as a support for a metal combustion catalyst. The invention is furthermore a combustion catalyst containing the mixed oxide solid solution and a method of making the mixed oxide solid solution. The tetravalent cation is zirconium(+4), hafnium(+4) or thorium(+4). In one embodiment, the pentavalent cation is tantalum(+5), niobium(+5) or bismuth(+5). Mixed oxide solid solutions of the present invention exhibit enhanced thermal stability, maintaining relatively high surface areas at high temperatures in the presence of water vapor.

  7. A high-performance solid oxide fuel cell anode based on lanthanum strontium vanadate

    NASA Astrophysics Data System (ADS)

    Park, Jong-Sung; Hasson, Ian D.; Gross, Michael D.; Chen, Chen; Vohs, J. M.; Gorte, R. J.

    Ceramic composites were prepared by infiltration of La 0.7Sr 0.3VO 3.85 (LSV) into porous scaffolds of yttria-stabilized zirconia (YSZ) and tested for use as solid oxide fuel cell (SOFC) anodes. There was no evidence for solid-state reaction between LSV and YSZ at calcination temperatures up to 1273 K. For calcination at 973 K, LSV formed a continuous film over the YSZ. The LSV phase reduced easily upon heating in H 2 to 973 K, with the reduction forming pores in the LSV and greatly increasing its surface area. The electrodes showed high electronic conductivity after reduction, with a 10-vol% LSV-YSZ composite exhibiting a conductivity of 2 S cm -1 at 973 K. In the absence of an added catalyst, the LSV-YSZ electrodes showed relatively poor performance; however, an electrode impedance of approximately 0.1 Ω cm 2 was achieved at 973 K in humidified H 2 following addition of 0.5 vol% Pd and 2.8 vol% ceria The LSV-YSZ composites were stable in CH 4 but there was evidence for poisoning of the Pd catalyst by V following high-temperature oxidation.

  8. Enhanced oxygen reduction activity and solid oxide fuel cell performance with a nanoparticles-loaded cathode.

    PubMed

    Zhang, Xiaomin; Liu, Li; Zhao, Zhe; Tu, Baofeng; Ou, Dingrong; Cui, Daan; Wei, Xuming; Chen, Xiaobo; Cheng, Mojie

    2015-03-11

    Reluctant oxygen-reduction-reaction (ORR) activity has been a long-standing challenge limiting cell performance for solid oxide fuel cells (SOFCs) in both centralized and distributed power applications. We report here that this challenge has been tackled with coloading of (La,Sr)MnO3 (LSM) and Y2O3 stabilized zirconia (YSZ) nanoparticles within a porous YSZ framework. This design dramatically improves ORR activity, enhances fuel cell output (200-300% power improvement), and enables superior stability (no observed degradation within 500 h of operation) from 600 to 800 °C. The improved performance is attributed to the intimate contacts between nanoparticulate YSZ and LSM particles in the three-phase boundaries in the cathode.

  9. Improving solid oxide fuel cell performance by a single-step co-firing process

    NASA Astrophysics Data System (ADS)

    Dai, Hailu; Chen, Han; He, Shoucheng; Cai, Guifan; Guo, Lucun

    2015-07-01

    Solid oxide fuel cells (SOFCs) with Sm0.2Ce0.8O2-δ (SDC) as the electrolyte are successfully prepared by a single-step co-firing process with the sintering temperature as low as 1100 °C. Different from the conventional SOFC preparation procedure that involves multistep firing processes, the single-step co-firing preparation procedure simplifies the fuel cell preparation procedure and additionally improves the fuel cell performance. The cell prepared by the single-step process exhibits the maximum power density of 289 mW cm-2 at 700 °C, while the cell prepared by the conventional method is only 211 mW cm-2, with an increase of 37% been achieved. The impedance analysis reveals that the single co-firing procedure not only improves the contact between the electrolyte and electrodes, but also lowers the cell polarization resistance, thus leading to a better fuel cell performance.

  10. Effect of binder burnout on the sealing performance of glass ceramics for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Ertugrul, Tugrul Y.; Celik, Selahattin; Mat, Mahmut D.

    2013-11-01

    The glass ceramics composite sealants are among few materials suitable for the solid oxide fuel cells (SOFC) due to their high operating temperatures (600 °C-850 °C). The glass ceramics chemically bond to both the metallic interconnector and the ceramic electrolyte and provide a gas tight connection. A careful and several stages manufacturing procedure is required to obtain a gas tight sealing. In this study, effects of binder burnout process on the sealing performance are investigated employing commercially available glass ceramic powders. The glass ceramic laminates are produced by mixing glass ceramic powders with the organic binders and employing a tape casting method. The laminates are sandwiched between the metallic interconnectors of an SOFC cell. The burnout and subsequent sealing quality are analyzed by measuring leakage rate and final macrostructure of sealing region. The effects of heating rate, dead weight load, solid loading, carrier gas and their flow rates are investigated. It is found that sealing quality is affected from all investigated parameters. While a slower heating rate is required for a better burnout, the mass flow rate of sweep gas must be adequate for removal of the burned gas. The leakage rate is reduced to 0.1 ml min-1 with 2 °C min-1 + 1 °C min-1 heating rate, 86.25% solid loading, 200 N dead weight load and 500 ml min-1 sweep gas flow rate.

  11. Final Technical Report, Oct 2004 - Nov. 2006, High Performance Flexible Reversible Solid Oxide Fuel Cell

    SciTech Connect

    Guan, Jie; Minh, Nguyen

    2007-02-21

    This report summarizes the work performed for the program entitled “High Performance Flexible Reversible Solid Oxide Fuel Cell” under Cooperative Agreement DE-FC36-04GO14351 for the U. S. Department of Energy. The overall objective of this project is to demonstrate a single modular stack that generates electricity from a variety of fuels (hydrogen and other fuels such as biomass, distributed natural gas, etc.) and when operated in the reverse mode, produces hydrogen from steam. This project has evaluated and selected baseline cell materials, developed a set of materials for oxygen and hydrogen electrodes, and optimized electrode microstructures for reversible solid oxide fuel cells (RSOFCs); and demonstrated the feasibility and operation of a RSOFC multi-cell stack. A 10-cell reversible SOFC stack was operated over 1000 hours alternating between fuel cell (with hydrogen and methane as fuel) and steam electrolysis modes. The stack ran very successfully with high power density of 480 mW/cm2 at 0.7V and 80% fuel utilization in fuel cell mode and >6 SLPM hydrogen production in steam electrolysis mode using about 1.1 kW electrical power. The hydrogen generation is equivalent to a specific capability of 2.59 Nm3/m2 with electrical energy demand of 3 kWh/Nm3. The performance stability in electrolysis mode was improved vastly during the program with a degradation rate reduction from 8000 to 200 mohm-cm2/1000 hrs. This was accomplished by increasing the activity and improving microstructure of the oxygen electrode. Both cost estimate and technology assessment were conducted. Besides the flexibility running under both fuel cell mode and electrolysis mode, the reversible SOFC system has the potentials for low cost and high efficient hydrogen production through steam electrolysis. The cost for hydrogen production at large scale was estimated at ~$2.7/kg H2, comparing favorably with other electrolysis techology.

  12. High performance metal-supported solid oxide fuel cells with Gd-doped ceria barrier layers

    NASA Astrophysics Data System (ADS)

    Klemensø, Trine; Nielsen, Jimmi; Blennow, Peter; Persson, Åsa H.; Stegk, Tobias; Christensen, Bjarke Holl; Sønderby, Steffen

    Metal-supported solid oxide fuel cells are believed to have commercial advantages compared to conventional anode (Ni-YSZ) supported cells, with the metal-supported cells having lower material costs, increased tolerance to mechanical and thermal stresses, and lower operational temperatures. The implementation of a metallic support has been challenged by the need to revise the cell fabrication route, as well as electrode microstructures and material choices, to compete with the energy output and stability of full ceramic cells. The metal-supported SOFC design developed at Risø DTU has been improved, and an electrochemical performance beyond the state-of-the-art anode-supported SOFC is demonstrated possible, by introducing a CGO barrier layer in combination with Sr-doped lanthanum cobalt oxide (LSC) cathode. Area specific resistances (ASR) down to 0.27 Ω cm 2, corresponding to a maximum power density of 1.14 W cm -2 at 650 °C and 0.6 V, were obtained on cells with barrier layers fabricated by magnetron sputtering. The performance is dependent on the density of the barrier layer, indicating Sr 2+ diffusion is occurring at the intermediate SOFC temperatures. The optimized design further demonstrate improved durability with steady degradation rates of 0.9% kh -1 in cell voltage for up to 3000 h galvanostatic testing at 650 °C and 0.25 A cm -2.

  13. Combined Theoretical and Experimental Analysis of Processes Determining Cathode Performance in Solid Oxide Fuel Cells

    SciTech Connect

    Kukla, Maija M.; Kotomin, Eugene Alexej; Merkle, R.; Mastrikov, Yuri; Maier, J.

    2013-02-11

    Solid oxide fuel cells (SOFC) are under intensive investigation since the 1980’s as these devices open the way for ecologically clean direct conversion of the chemical energy into electricity, avoiding the efficiency limitation by Carnot’s cycle for thermochemical conversion. However, the practical development of SOFC faces a number of unresolved fundamental problems, in particular concerning the kinetics of the electrode reactions, especially oxygen reduction reaction. We review recent experimental and theoretical achievements in the current understanding of the cathode performance by exploring and comparing mostly three materials: (La,Sr)MnO3 (LSM), (La,Sr)(Co,Fe)O3 (LSCF) and (Ba,Sr)(Co,Fe)O3 (BSCF). Special attention is paid to a critical evaluation of advantages and disadvantages of BSCF, which shows the best cathode kinetics known so far for oxides. We demonstrate that it is the combined experimental and theoretical analysis of all major elementary steps of the oxygen reduction reaction which allows us to predict the rate determining steps for a given material under specific operational conditions and thus control and improve SOFC performance.

  14. Combined theoretical and experimental analysis of processes determining cathode performance in solid oxide fuel cells.

    PubMed

    Kuklja, M M; Kotomin, E A; Merkle, R; Mastrikov, Yu A; Maier, J

    2013-04-21

    Solid oxide fuel cells (SOFC) are under intensive investigation since the 1980's as these devices open the way for ecologically clean direct conversion of the chemical energy into electricity, avoiding the efficiency limitation by Carnot's cycle for thermochemical conversion. However, the practical development of SOFC faces a number of unresolved fundamental problems, in particular concerning the kinetics of the electrode reactions, especially oxygen reduction reaction. We review recent experimental and theoretical achievements in the current understanding of the cathode performance by exploring and comparing mostly three materials: (La,Sr)MnO3 (LSM), (La,Sr)(Co,Fe)O3 (LSCF) and (Ba,Sr)(Co,Fe)O3 (BSCF). Special attention is paid to a critical evaluation of advantages and disadvantages of BSCF, which shows the best cathode kinetics known so far for oxides. We demonstrate that it is the combined experimental and theoretical analysis of all major elementary steps of the oxygen reduction reaction which allows us to predict the rate determining steps for a given material under specific operational conditions and thus control and improve SOFC performance.

  15. Solvent effects on the morphology and performance of the anode substrates for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Liu, Tong; Ren, Cong; Zhang, Yanxiang; Wang, Yao; Lei, Libin; Chen, Fanglin

    2017-09-01

    Solvents effects on the microstructure of anode substrates as well as the electrochemical performance of the respective cells are systematically evaluated. The solubility parameters are used to interpret the relationship between the rheological properties of phase inversion slurries and pore formation mechanism of the anode substrates. When N-methyl-2-pyrrolidone (NMP) is chosen as the solvent, a dual-layered anode substrates with hierarchically oriented pores is achieved, while a sponge-like homogeneous anode substrate is obtained using dimethyl sulfoxide (DMSO) as the solvent, indicating that solvent is a key factor to affect the anode substrate microstructure. Two-dimensional and three-dimensional microstructures of the anode substrates prepared using NMP are analyzed by scanning electron microscopy and X-ray microscopy, respectively. Solid oxide fuel cells (SOFCs) with different microstructured anode substrates are prepared, and the maximum power density is significantly enhanced from 320.3 to 719.2 mWcm-2 by varying the anode substrate from homogeneous sponge-like microstructure to dual-layered microstructure, revealing that the finger-like macro-voids layer can facilitate H2-H2O mass diffusion, while the thin sponge-like pores layer can serve as anode functional layer and provide sufficient active reaction sites for H2 oxidation. This study demonstrates that NMP is a promising solvent to fabricate hierarchically oriented anode for high-performance SOFCs application.

  16. Effect of Coal Contaminants on Solid Oxide Fuel System Performance and Service Life

    SciTech Connect

    Krishnan, Gopala N.; Jayaweera, Palitha; Perez, Jordi; Hornbostel, M.; Albritton, John R.; Gupta, Raghubir P.

    2007-10-31

    The U.S. Department of Energy’s SECA program envisions the development of high-efficiency, low-emission, CO2 sequestration-ready, and fuel-flexible technology to produce electricity from fossil fuels. One such technology is the integrated gasification-solid oxide fuel cell (SOFC) that produces electricity from the gas stream of a coal gasifier. SOFCs have high fuel-to-electricity conversion efficiency, environmental compatibility (low NOx production), and modularity. The primary objective of the Phase I study was to determine the sensitivity of the performance of solid oxide fuel cells to trace level contaminants present in a coal-derived gas stream in the temperature range 700° to 900°C. Laboratory-scale tests were performed with 1-inch diameter solid oxide fuel cells procured from InDec B.V., Netherlands. These cells produce 0.15, 0.27, and 0.35 W/cm2 at 700°, 750°, and 800°C, respectively, in a H2 anode feed and are expected to be stable within 10% of the original performance over a period of 2000 h. A simulated coal-derived gas containing 30.0% CO, 30.6% H2 11.8% CO2, 27.6% H2O was used at a rate of ~100 standard cm3/min to determine the effect of contaminants on the electrical performance of the cells. Alumina or zirconia components were used for the gas manifold to prevent loss of contaminants by reaction with the surfaces of the gas manifold Short-term accelerated tests were conducted with several contaminants including As, P, CH3Cl, HCl, Hg, Sb, and Zn vapors. In these tests, AsH3, PH3, Cd vapor and CH3Cl identified as the potential contaminants that can affect the electrical performance of SOFCs. The effect of some of these contaminants varied with the operating temperature. Cell failure due to contact break inside the anode chamber occurred when the cell was exposed to 10 ppm arsenic vapor at 800°C. The electrical performance of SOFC

  17. Effect of Coal Contaminants on Solid Oxide Fuel System Performance and Service Life

    SciTech Connect

    Gopala Krishnan; P. Jayaweera; J. Bao; J. Perez; K. H. Lau; M. Hornbostel; A. Sanjurjo; J. R. Albritton; R. P. Gupta

    2008-09-30

    The U.S. Department of Energy's SECA program envisions the development of high-efficiency, low-emission, CO{sub 2} sequestration-ready, and fuel-flexible technology to produce electricity from fossil fuels. One such technology is the integrated gasification-solid oxide fuel cell (SOFC) that produces electricity from the gas stream of a coal gasifier. SOFCs have high fuel-to-electricity conversion efficiency, environmental compatibility (low NO{sub x} production), and modularity. Naturally occurring coal has many impurities and some of these impurities end in the fuel gas stream either as a vapor or in the form of fine particulate matter. Establishing the tolerance limits of SOFCs for contaminants in the coal-derived gas will allow proper design of the fuel feed system that will not catastrophically damage the SOFC or allow long-term cumulative degradation. The anodes of Ni-cermet-based SOFCs are vulnerable to degradation in the presence of contaminants that are expected to be present in a coal-derived fuel gas stream. Whereas the effects of some contaminants such as H{sub 2}S, NH{sub 3} and HCl have been studied, the effects of other contaminants such as As, P, and Hg have not been ascertained. The primary objective of this study was to determine the sensitivity of the performance of solid oxide fuel cells to trace level contaminants present in a coal-derived gas stream in the temperature range 700 to 900 C. The results were used to assess catastrophic damage risk and long-term cumulative effects of the trace contaminants on the lifetime expectancy of SOFC systems fed with coal-derived gas streams.

  18. All-Graphene Oxide Flexible Solid-State Supercapacitors with Enhanced Electrochemical Performance.

    PubMed

    Ogata, Chikako; Kurogi, Ruriko; Awaya, Keisuke; Hatakeyama, Kazuto; Taniguchi, Takaaki; Koinuma, Michio; Matsumoto, Yasumichi

    2017-08-09

    The rapid development of flexible and wearable electronics has led to an increase in the demand for flexible supercapacitors with enhanced electrochemical performance. Graphene oxide (GO) and reduced GO (rGO) exhibit several key properties required for supercapacitor components. Although solid-state rGO/GO/rGO supercapacitors with unique structures are promising, their moderate capacitance is inadequate for practical applications. Herein, we report a flexible solid-state rGO/GO/rGO supercapacitor comprising H2SO4-intercalated GO electrolyte/separator and pseudocapacitive rGO electrodes, which demonstrate excellent electrochemical performance. The resulting supercapacitor delivered an areal capacitance of 14.5 mF cm(-2), which is among the highest values achieved for any rGO/GO/rGO supercapacitor. High ionic concentration and fast ion conduction in the H2SO4-intercalated GO electrolyte/separator and abundant CH defects, which serve as pseudocapacitive sites on the rGO electrode, were responsible for the high capacitance of this device. The rGO electrode, well separated by the H2SO4 molecular spacer, supplied highly efficient ion transport channels, leading to excellent rate capability. The highly packed rGO electrode and high specific capacitance resulted in a high volumetric energy density (1.24 mWh cm(-3)) observed in this supercapacitor. The structure, without a clear interface between GO and rGO, provides extremely low resistance and flexibility for devices. Our device operated in air (25 °C 40%) without the use of external electrolytes, conductive additives, and binders. Furthermore, we demonstrate a simple and versatile technique for supercapacitor fabrication by combining photoreduction and electrochemical treatment. These advantages are attractive for developing novel carbon-based energy devices with high device performance and low fabrication costs.

  19. Thermally Sprayed Large Tubular Solid Oxide Fuel Cells and Its Stack: Geometry Optimization, Preparation, and Performance

    NASA Astrophysics Data System (ADS)

    Zhang, Shan-Lin; Li, Cheng-Xin; Liu, Shuai; Li, Chang-Jiu; Yang, Guan-Jun; He, Peng-Jiang; Yun, Liang-Liang; Song, Bo; Xie, Ying-Xin

    2017-02-01

    In this study, we develop a large tubular solid oxide fuel cells design with several cells in series on a porous cermet support, which has many characteristics such as self-sealing, low Ohmic loss, high strength, and good thermal expansion coefficient matching. Here, we investigate aspects of the cell design, manufacture, performance, and application. Firstly, the cell length and number of cells in series are optimized by theoretical analysis. Then, thermal spraying is applied as a cost-effective method to prepare all the cell components. Finally, the performance of different types of cells and two types of stacks is characterized. The maximum output power of one tube, which had 20 cells in series, reaches 31 and 40.5 W at 800 and 900 °C, respectively. Moreover, the output power of a stack assembled with 56 tubes, each with ten cells in series, reaches 800 W at 830 °C. The excellent single tube and cell stack performance suggest that thermally sprayed tubular SOFCs have significant potential for commercialized application.

  20. Temperature and performance variations along single chamber solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Morel, Bertrand; Roberge, Réal; Savoie, Sylvio; Napporn, Teko W.; Meunier, Michel

    The catalytic activity of single chamber solid oxide fuel cells (SC-SOFCs) with respect to hydrocarbon fuels induces a major overheating of the fuel cell, temperature variations along its length, and changes in the original fuel/air composition mainly over the anode component. This paper assesses the temperature gradients and the variations in performance along electrolyte-supported Ni-YSZ/YSZ/LSM cells fed with methane gas. The investigations are performed in a useful range of CH 4/O 2 ratios between 1.0 and 2.0, in which the furnace temperature and flow rate of methane-air mixtures are held constant at 700 °C and 450 sccm, respectively. Electrochemical impedance spectroscopy (EIS) is used to sense the temperature at the location where smaller size cathodes are positioned on the opposite side of a full-size anode. Due to temperature increases, cells always perform better when the small cathodes are located at the inlet as well as at a CH 4/O 2 ratio of 1.0. With an increase in ratio, the results show the presence of artefacts due to the use of an active LSM material for the combustion of methane, and open-type gas distribution plates for the single chamber reactor.

  1. Performance Assessment of Single Electrode-Supported Solid Oxide Cells Operating in the Steam Electrolysis Mode

    SciTech Connect

    X. Zhang; J. E. O'Brien; R. C. O'Brien; N. Petigny

    2011-11-01

    An experimental study is under way to assess the performance of electrode-supported solid-oxide cells operating in the steam electrolysis mode for hydrogen production. Results presented in this paper were obtained from single cells, with an active area of 16 cm{sup 2} per cell. The electrolysis cells are electrode-supported, with yttria-stabilized zirconia (YSZ) electrolytes ({approx}10 {mu}m thick), nickel-YSZ steam/hydrogen electrodes ({approx}1400 {mu}m thick), and modified LSM or LSCF air-side electrodes ({approx}90 {mu}m thick). The purpose of the present study is to document and compare the performance and degradation rates of these cells in the fuel cell mode and in the electrolysis mode under various operating conditions. Initial performance was documented through a series of voltage-current (VI) sweeps and AC impedance spectroscopy measurements. Degradation was determined through long-term testing, first in the fuel cell mode, then in the electrolysis mode. Results generally indicate accelerated degradation rates in the electrolysis mode compared to the fuel cell mode, possibly due to electrode delamination. The paper also includes details of an improved single-cell test apparatus developed specifically for these experiments.

  2. Thermally Sprayed Large Tubular Solid Oxide Fuel Cells and Its Stack: Geometry Optimization, Preparation, and Performance

    NASA Astrophysics Data System (ADS)

    Zhang, Shan-Lin; Li, Cheng-Xin; Liu, Shuai; Li, Chang-Jiu; Yang, Guan-Jun; He, Peng-Jiang; Yun, Liang-Liang; Song, Bo; Xie, Ying-Xin

    2017-01-01

    In this study, we develop a large tubular solid oxide fuel cells design with several cells in series on a porous cermet support, which has many characteristics such as self-sealing, low Ohmic loss, high strength, and good thermal expansion coefficient matching. Here, we investigate aspects of the cell design, manufacture, performance, and application. Firstly, the cell length and number of cells in series are optimized by theoretical analysis. Then, thermal spraying is applied as a cost-effective method to prepare all the cell components. Finally, the performance of different types of cells and two types of stacks is characterized. The maximum output power of one tube, which had 20 cells in series, reaches 31 and 40.5 W at 800 and 900 °C, respectively. Moreover, the output power of a stack assembled with 56 tubes, each with ten cells in series, reaches 800 W at 830 °C. The excellent single tube and cell stack performance suggest that thermally sprayed tubular SOFCs have significant potential for commercialized application.

  3. Performance of solid oxide fuel cells operaated with coal syngas provided directly from a gasification process

    SciTech Connect

    Hackett, G.; Gerdes, K.; Song, X.; Chen, Y.; Shutthanandan, V.; Englehard, M.; Zhu, Z.; Thevuthasan, S.; Gemmen, R.

    2012-01-01

    Solid oxide fuel cells (SOFCs) are being developed for integrated gasification power plants that generate electricity from coal at 50% efficiency. The interaction of trace metals in coal syngas with Ni-based SOFC anodes is being investigated through thermodynamic analyses and in laboratory experiments, but test data from direct coal syngas exposure are sparsely available. This effort evaluates the significance of performance losses associated with exposure to direct coal syngas. Specimen are operated in a unique mobile test skid that is deployed to the research gasifier at NCCC in Wilsonville, AL. The test skid interfaces with a gasifier slipstream to deliver hot syngas to a parallel array of twelve SOFCs. During the 500 h test period, all twelve cells are monitored for performance at four current densities. Degradation is attributed to syngas exposure and trace material attack on the anode structure that is accelerated at increasing current densities. Cells that are operated at 0 and 125 mA cm{sup 2} degrade at 9.1 and 10.7% per 1000 h, respectively, while cells operated at 250 and 375 mA cm{sup 2} degrade at 18.9 and 16.2% per 1000 h, respectively. Spectroscopic analysis of the anodes showed carbon, sulfur, and phosphorus deposits; no secondary Ni-metal phases were found.

  4. Performance of solid oxide fuel cells operated with coal syngas provided directly from a gasification process

    NASA Astrophysics Data System (ADS)

    Hackett, Gregory A.; Gerdes, Kirk; Song, Xueyan; Chen, Yun; Shutthanandan, Vaithiyalingam; Engelhard, Mark; Zhu, Zihua; Thevuthasan, Suntharampillai; Gemmen, Randall

    2012-09-01

    Solid oxide fuel cells (SOFCs) are being developed for integrated gasification power plants that generate electricity from coal at 50+% efficiency. The interaction of trace metals in coal syngas with Ni-based SOFC anodes is being investigated through thermodynamic analyses and in laboratory experiments, but test data from direct coal syngas exposure are sparsely available. This effort evaluates the significance of performance losses associated with exposure to direct coal syngas. Specimen are operated in a unique mobile test skid that is deployed to the research gasifier at NCCC in Wilsonville, AL. The test skid interfaces with a gasifier slipstream to deliver hot syngas to a parallel array of twelve SOFCs. During the 500 h test period, all twelve cells are monitored for performance at four current densities. Degradation is attributed to syngas exposure and trace material attack on the anode structure that is accelerated at increasing current densities. Cells that are operated at 0 and 125 mA cm-2 degrade at 9.1 and 10.7% per 1000 h, respectively, while cells operated at 250 and 375 mA cm-2 degrade at 18.9 and 16.2% per 1000 h, respectively. Spectroscopic analysis of the anodes showed carbon, sulfur, and phosphorus deposits; no secondary Ni-metal phases were found.

  5. Chemical durability of Solid Oxide Fuel Cells: Influence of impurities on long-term performance

    NASA Astrophysics Data System (ADS)

    Sasaki, Kazunari; Haga, Kengo; Yoshizumi, Tomoo; Minematsu, Daisuke; Yuki, Eiji; Liu, RunRu; Uryu, Chie; Oshima, Toshihiro; Ogura, Teppei; Shiratori, Yusuke; Ito, Kohei; Koyama, Michihisa; Yokomoto, Katsumi

    Because of the fuel flexibility of Solid Oxide Fuel Cells (SOFCs), various types of fuels may be applied directly or via a simple reforming process, including hydrocarbons, alcohols, coal gas, biogas, besides hydrogen. However, various types of minor constituents in practical fuels and/or from the system components can cause chemical degradation of SOFCs, such as anode and cathode poisoning phenomena. In this study, we compare the influence of various external impurities, including sulfur, chlorine, phosphorus, boron, and siloxane for anodes, and H 2O and SO 2 for cathodes, on SOFC performance to have a general overview on long-term chemical durability of SOFCs. Chemical compatibility of Ni with foreign species has also been thermochemically considered. Using common model cells, the stability of cell voltage, electrode overpotential, and ohmic loss up to 3000 h has been experimentally examined for H 2-based fuels, for hydrocarbon-based fuels, and for partially pre-reformed CH 4-based fuels. Increase in degradation rate by impurities was verified for various operational parameters. Impurity poisoning mechanisms are discussed for each specific impurity.

  6. Performance and Structural Evolution of Nano-Scale Infiltrated Solid Oxide Fuel Cell Cathodes

    NASA Astrophysics Data System (ADS)

    Call, Ann Virginia

    Nano-structured mixed ionic and electronic conducting (MIEC) materials have garnered intense interest in electrode development for solid oxide fuel cells due to their high surface areas which allow for effective catalytic activity and low polarization resistances. In particular, composite solid oxide fuel cell (SOFC) cathodes consisting of ionic conducting scaffolds infiltrated with MIEC nanoparticles have exhibited some of the lowest reported polarization resistances. In order for cells utilizing nanostructured moRPhologies to be viable for commercial implementation, more information on their initial performance and long term stability is necessary. In this study, symmetric cell cathodes were prepared via wet infiltration of Sr0.5Sm 0.5CoO3 (SSC) nano-particles via a nitrate process into porous Ce0.9Gd0.1O1.95 (GDC) scaffolds to be used as a model system to investigate performance and structural evolution. Detailed analysis of the cells and cathodes was carried out using electrochemical impedance spectroscopy (EIS). Initial polarization resistances (RP) as low as 0.11 O cm2 at 600ºC were obtained for these SSC-GDC cathodes, making them an ideal candidate for studying high performance nano-structured electrodes. The present results show that the infiltrated cathode microstructure has a direct impact on the initial performance of the cell. Small initial particle sizes and high infiltration loadings (up to 30 vol% SSC) improved initial RP. A simple microstructure-based electrochemical model successfully explained these trends in RP. Further understanding of electrode performance was gleaned from fitting EIS data gathered under varying temperatures and oxygen partial pressures to equivalent circuit models. Both RQ and Gerischer impedance elements provided good fits to the main response in the EIS data, which was associated with the combination of oxygen surface exchange and oxygen diffusion in the electrode. A gas diffusion response was also observed at relatively

  7. Performance of solid oxide fuel cells operated with coal syngas provided directly from a gasification process

    SciTech Connect

    Hackett, Gregory A.; Gerdes, Kirk R.; Song, Xueyan; Chen, Yun; Shutthanandan, V.; Engelhard, Mark H.; Zhu, Zihua; Thevuthasan, Suntharampillai; Gemmen, Randall

    2012-09-15

    Solid oxide fuel cells (SOFCs) are presently being developed for gasification integrated power plants that generate electricity from coal at 50+% efficiency. The interaction of trace metals in coal syngas with the Ni-based SOFC anodes is being investigated through thermodynamic analyses and in laboratory experiments, but direct test data from coal syngas exposure are sparsely available. This research effort evaluates the significance of SOFC performance losses associated with exposure of a SOFC anode to direct coal syngas. SOFC specimen of industrially relevant composition are operated in a unique mobile test skid that was deployed to the research gasifier at the National Carbon Capture Center (NCCC) in Wilsonville, AL. The mobile test skid interfaces with a gasifier slipstream to deliver hot syngas (up to 300°C) directly to a parallel array of 12 button cell specimen, each of which possesses an active area of approximately 2 cm2. During the 500 hour test period, all twelve cells were monitored for performance at four discrete operating current densities, and all cells maintained contact with a data acquisition system. Of these twelve, nine demonstrated good performance throughout the test, while three of the cells were partially compromised. Degradation associated with the properly functioning cells was attributed to syngas exposure and trace material attack on the anode structure that was accelerated at increasing current densities. Cells that were operated at 0 and 125 mA/cm² degraded at 9.1 and 10.7% per 1000 hours, respectively, while cells operated at 250 and 375 mA/cm² degraded at 18.9 and 16.2% per 1000 hours, respectively. Post-trial spectroscopic analysis of the anodes showed carbon, sulfur, and phosphorus deposits; no secondary Ni-metal phases were found.

  8. Design and performance of tubular flat-plate solid oxide fuel cell

    SciTech Connect

    Matsushima, T.; Ikeda, D.; Kanagawa, H.

    1996-12-31

    With the growing interest in conserving the environmental conditions, much attention is being paid to Solid Oxide Fuel Cell (SOFC), which has high energy-conversion efficiency. Many organizations have conducted studies on tubular and flat type SOFCs. Nippon Telegraph and Telephone Corporation (NTT) has studied a combined tubular flat-plate SOFC, and already presented the I-V characteristics of a single cell. Here, we report the construction of a stack of this SOFC cell and successful generation tests results.

  9. Regenerative Performance of the NASA Symmetrical Solid Oxide Fuel Cell Design

    NASA Technical Reports Server (NTRS)

    Cable, Thomas L.; Setlock, John A.; Farmer, Serene C.; Eckel, Andy J.

    2009-01-01

    The NASA Glenn Research Center is developing both a novel cell design (BSC) and a novel ceramic fabrication technique to produce fuel cells predicted to exceed a specific power density of 1.0 kW/kg. The NASA Glenn cell design has taken a completely different approach among planar designs by removing the metal interconnect and returning to the use of a thin, doped LaCrO3 interconnect. The cell is structurally symmetrical. Both electrodes support the thin electrolyte and contain micro-channels for gas flow-- a geometry referred to as a bi-electrode supported cell or BSC. The cell characteristics have been demonstrated under both SOFC and SOE conditions. Electrolysis tests verify that this cell design operates at very high electrochemical voltage efficiencies (EVE) and high H2O conversion percentages, even at the low flow rates predicted for closed loop systems encountered in unmanned aerial vehicle (UAV) applications. For UAVs the volume, weight and the efficiency are critical as they determine the size of the water tank, the solar panel size, and other system requirements. For UAVs, regenerative solid oxide fuel cell stacks (RSOFC) use solar panels during daylight to generate power for electrolysis and then operate in fuel cell mode during the night to power the UAV and electronics. Recent studies, performed by NASA for a more electric commercial aircraft, evaluated SOFCs for auxiliary power units (APUs). System studies were also conducted for regenerative RSOFC systems. One common requirement for aerospace SOFCs and RSOFCs, determined independently in each application study, was the need for high specific power density and volume density, on the order of 1.0 kW/kg and greater than 1.0 kW/L. Until recently the best reported performance for SOFCs was 0.2 kW/kg or less for stacks. NASA Glenn is working to prototype the light weight, low volume BSC design for such high specific power aerospace applications.

  10. Numeric Design and Performance Analysis of Solid Oxide Fuel Cell -- Gas Turbine Hybrids on Aircraft

    NASA Astrophysics Data System (ADS)

    Hovakimyan, Gevorg

    The aircraft industry benefits greatly from small improvements in aircraft component design. One possible area of improvement is in the Auxiliary Power Unit (APU). Modern aircraft APUs are gas turbines located in the tail section of the aircraft that generate additional power when needed. Unfortunately the efficiency of modern aircraft APUs is low. Solid Oxide Fuel Cell/Gas Turbine (SOFC/GT) hybrids are one possible alternative for replacing modern gas turbine APUs. This thesis investigates the feasibility of replacing conventional gas turbine APUs with SOFC/GT APUs on aircraft. An SOFC/GT design algorithm was created in order to determine the specifications of an SOFC/GT APU. The design algorithm is comprised of several integrated modules which together model the characteristics of each component of the SOFC/GT system. Given certain overall inputs, through numerical analysis, the algorithm produces an SOFC/GT APU, optimized for specific power and efficiency, capable of performing to the required specifications. The SOFC/GT design is then input into a previously developed quasi-dynamic SOFC/GT model to determine its load following capabilities over an aircraft flight cycle. Finally an aircraft range study is conducted to determine the feasibility of the SOFC/GT APU as a replacement for the conventional gas turbine APU. The design results show that SOFC/GT APUs have lower specific power than GT systems, but have much higher efficiencies. Moreover, the dynamic simulation results show that SOFC/GT APUs are capable of following modern flight loads. Finally, the range study determined that SOFC/GT APUs are more attractive over conventional APUs for longer range aircraft.

  11. Stability and Performance of Oxygen Electrodes for Reversible Solid Oxide Cells

    NASA Astrophysics Data System (ADS)

    Railsback, Justin Gary

    Worldwide, governments are beginning to take action to reduce anthropogenic CO2 emissions in order to mitigate the extent of global climate change. The largest fraction of global CO2 emission comes from electrical power generation, which is rapidly being converted to wind and solar installations. The intermittent nature of renewable resources requires that large scale energy storage be implemented to ensure grid stability. Pumped hydro storage is currently the only technology available for large scale energy storage; however, pumped hydro remains geographically confined and susceptible to seasonal fluctuations and offers limited discharge hours. Recent system level models predict that reversible solid oxide cells may be a competitive solution, but two key advancements are required to realize the technology: low cell resistance (<0.2 O•cm2 at <650 °C), particularly low polarization resistance at the oxygen electrode, and low degradation rate (<0.5%/khr for 50,000 hours). The oxygen electrode is typically the largest contributor to the total cell resistance, and when a cell is operated in electrolysis the oxygen electrode is known to degrade quickly. This work focuses on both aspects of the oxygen electrode. A Pr2NiO4 based electrode is developed that has improved phase stability and good polarization resistance ( 0.1 O•cm2 at 650 °C). The electrode is prepared by wet chemical impregnation (infiltration) of Pr2NiO4 precursors into a La0.9Sr 0.1Ga0.8Mg0.2O3 scaffold. Electrochemical data for a number cells is presented and the number of infiltrations is optimized. Preliminary life tests and x-ray data are presented. Pressurization of the oxygen electrode is predicted to decrease its polarization resistance and pressurization of the reversible solid oxide cell system is desirable to achieve high round-trip efficiency. The electrochemical performance of mixed electronic-ionic conducting electrodes has not been reported above 1 atm. Four candidate electrodes are

  12. Electric terminal performance and characterization of solid oxide fuel cells and systems

    NASA Astrophysics Data System (ADS)

    Lindahl, Peter Allan

    Solid Oxide Fuel Cells (SOFCs) are electrochemical devices which can effect efficient, clean, and quiet conversion of chemical to electrical energy. In contrast to conventional electricity generation systems which feature multiple discrete energy conversion processes, SOFCs are direct energy conversion devices. That is, they feature a fully integrated chemical to electrical energy conversion process where the electric load demanded of the cell intrinsically drives the electrochemical reactions and associated processes internal to the cell. As a result, the cell's electric terminals provide a path for interaction between load side electric demand and the conversion side processes. The implication of this is twofold. First, the magnitude and dynamic characteristics of the electric load demanded of the cell can directly impact the long-term efficacy of the cell's chemical to electrical energy conversion. Second, the electric terminal response to dynamic loads can be exploited for monitoring the cell's conversion side processes and used in diagnostic analysis and degradation-mitigating control schemes. This dissertation presents a multi-tier investigation into this electric terminal based performance characterization of SOFCs through the development of novel test systems, analysis techniques and control schemes. First, a reference-based simulation system is introduced. This system scales up the electric terminal performance of a prototype SOFC system, e.g. a single fuel cell, to that of a full power-level stack. This allows realistic stack/load interaction studies while maintaining explicit ability for post-test analysis of the prototype system. Next, a time-domain least squares fitting method for electrochemical impedance spectroscopy (EIS) is developed for reduced-time monitoring of the electrochemical and physicochemical mechanics of the fuel cell through its electric terminals. The utility of the reference-based simulator and the EIS technique are demonstrated

  13. Effect of impregnation phases on the performance of Ni-based anodes for low temperature solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Liu, Zhangbo; Ding, Dong; Liu, Beibei; Guo, Weiwei; Wang, Wendong; Xia, Changrong

    2011-10-01

    Impregnated nanoparticles are very effective in improving the electrochemical performance of solid oxide fuel cell (SOFC) anodes possibly due to the extension of reaction sites and/or the enhancement of catalytic activity. In this work, samaria-doped ceria (SDC), pure ceria, samaria, and alumina oxides impregnated Ni-based anodes are fabricated to compare the site extending and the catalytic effects. Except for alumina, the impregnation of the other three nano-sized oxides could substantially enhance the performance of the anodes for the hydrogen oxidation reactions. Moreover, single cells with CeO2 and Sm2O3 impregnated anodes could exhibit as great performance as those with SDC impregnated anodes. When the impregnation loading reached the optimal value, 1.7 mmol cm-3, these cells exhibit very high performance, with peak power densities around 750 mW cm-2. The high performance of CeO2 and Sm2O3 impregnated anodes demonstrates that the improved performance are mainly attributed to the significantly improved electrochemical activities of the anodes, but not to the extension of triple-phase-boundary, and wet impregnation is indeed an alternative and effective technique to introduce these nano-sized catalytic active oxides into the anode configuration of SOFCs to enhance cell performance, stability and reliability.

  14. Glass-ceramic sealant for solid oxide fuel cells application: Characterization and performance in dual atmosphere

    NASA Astrophysics Data System (ADS)

    Sabato, A. G.; Cempura, G.; Montinaro, D.; Chrysanthou, A.; Salvo, M.; Bernardo, E.; Secco, M.; Smeacetto, F.

    2016-10-01

    A glass-ceramic composition was designed and tested for use as a sealant in solid oxide fuel cell (SOFC) planar stack design. The crystallization behaviour was investigated by calculating the Avrami parameter (n) and the activation energy for crystallization (Ec) was obtained. The calculated values for n and Ec were 3 and 413.5 kJ/mol respectively. The results of thermal analyses indicate that this composition shows no overlap between the sintering and crystallization stages and thus an almost pore-free sealant can be deposited and sintered at 850 °C in air for 30 min. A gas tightness test has been carried out at 800 °C for 1100 h in dual atmosphere (Ar-H2 and air) without recording any leakage. Morphological and crystalline phase analyses were conducted prior and following tests in dual atmospheres in order to assess the compatibility of the proposed sealant with the metallic interconnect.

  15. SOLID OXIDE FUEL CELL CATHODES: Polarization Mechanisms and Modeling of the Electrochemical Performance

    NASA Astrophysics Data System (ADS)

    Fleig, Jurgen

    2003-08-01

    Several recent experimental and numerical investigations have contributed to the improved understanding of the electrochemical mechanisms taking place at solid oxide fuel cell (SOFC) cathodes and yielded valuable information on the relationships between alterable parameters (geometry/material) and the cathodic polarization resistance. Efforts to reduce the polarization resistance in SOFCs can benefit from these results, and some important aspects of the corresponding studies are reviewed. Experimental results, particularly measurements using geometrically well-defined Sr-doped LaMnO3 (LSM) cathodes, are discussed. In regard to simulations, the different levels of sophistication used in SOFC electrode modeling studies are summarized and compared. Exemplary simulations of mixed conducting cathodes that show the capabilities and limits of different modeling levels are described.

  16. Performance of solid oxide fuel cells approaching the two-dimensional limit

    SciTech Connect

    Kerman, K. Ramanathan, S.

    2014-05-07

    We model electrochemical kinetics and physical conduction mechanisms for carrier transport in electrolyte membranes to determine the limits of dimensionality reduction (down to 1 nm) on maximum power output of solid oxide fuel cells with symmetric Pt electrodes. Using Y-doped ZrO{sub 2}, we find a minimum thickness of ∼6 nm to realize near ideal chemical potential in such fuel cells, which is limited by electronic breakdown when approaching the dielectric breakdown strength. For larger electrolyte thicknesses, the greatest source of electronic leakage influencing power loss is from Ohmic transport of minority carriers and emission of trapped carriers. For porous metallic electrodes, an ideal microstructure with the particle size comparable to particle spacing dimensions is found to accurately model experimental results. The role of electronic trap states in the electrolyte band gap on power density characteristics is highlighted.

  17. High-temperature "spectrochronopotentiometry": correlating electrochemical performance with in situ Raman spectroscopy in solid oxide fuel cells.

    PubMed

    Kirtley, John D; Halat, David M; McIntyre, Melissa D; Eigenbrodt, Bryan C; Walker, Robert A

    2012-11-20

    Carbon formation or "coking" on solid oxide fuel cell (SOFC) anodes adversely affects performance by blocking catalytic sites and reducing electrochemical activity. Quantifying these effects, however, often requires correlating changes in SOFC electrochemical efficiency measured during operation with results from ex situ measurements performed after the SOFC has been cooled and disassembled. Experiments presented in this work couple vibrational Raman spectroscopy with chronopotentiometry to observe directly the relationship between graphite deposited on nickel cermet anodes and the electrochemical performance of SOFCs operating at 725 °C. Raman spectra from Ni cermet anodes at open circuit voltage exposed to methane show a strong vibrational band at 1556 cm(-1) assigned to the "G" mode of highly ordered graphite. When polarized in the absence of a gas-phase fuel, these carbon-loaded anodes operate stably, oxidizing graphite to form CO and CO(2). Disappearance of graphite intensity measured in the Raman spectra is accompanied by a steep ∼0.8 V rise in the cell potential needed to keep the SOFC operating under constant current conditions. Continued operation leads to spectroscopically observable Ni oxidation and another steep rise in cell potential. Time-dependent spectroscopic and electrochemical measurements pass through correlated equivalence points providing unequivocal, in situ evidence that identifies how SOFC performance depends on the chemical condition of its anode. Chronopotentiometric data are used to quantify the oxide flux necessary to eliminate the carbon initially present on the SOFC anode, and data show that the oxidation mechanisms responsible for graphite removal correlate directly with the electrochemical condition of the anode as evidenced by voltammetry and impedance measurements. Electrochemically oxidizing the Ni anode damages the SOFC significantly and irreversibly. Anodes that have been reconstituted following electrochemical oxidation of

  18. MATERIAL AND PROCESS DEVELOPMENT LEADING TO ECONOMICAL HIGH-PERFORMANCE THIN-FILM SOLID OXIDE FUEL CELLS

    SciTech Connect

    Jie Guan; Nguyen Minh

    2003-12-01

    This report summarizes the results of the work conducted under the program: ''Material and Process Development Leading to Economical High-Performance Thin-Film Solid Oxide Fuel Cells'' under contract number DE-AC26-00NT40711. The program goal is to advance materials and processes that can be used to produce economical, high-performance solid oxide fuel cells (SOFC) capable of achieving extraordinary high power densities at reduced temperatures. Under this program, anode-supported thin electrolyte based on lanthanum gallate (LSMGF) has been developed using tape-calendering process. The fabrication parameters such as raw materials characteristics, tape formulations and sintering conditions have been evaluated. Dense anode supported LSGMF electrolytes with thickness range of 10-50 micron have been fabricated. High performance cathode based on Sr{sub 0.5}Sm{sub 0.5}CoO{sub 3} (SSC) has been developed. Polarization of {approx}0.23 ohm-cm{sup 2} has been achieved at 600 C with Sr{sub 0.5}Sm{sub 0.5}CoO{sub 3}cathode. The high-performance SSC cathode and thin gallate electrolyte have been integrated into single cells and cell performance has been characterized. Tested cells to date generally showed low performance because of low cell OCVs and material interactions between NiO in the anode and lanthanum gallate electrolyte.

  19. High-performance anode-supported solid oxide fuel cell with impregnated electrodes

    NASA Astrophysics Data System (ADS)

    Osinkin, D. A.; Bogdanovich, N. M.; Beresnev, S. M.; Zhuravlev, V. D.

    2015-08-01

    The 61%NiO + 39%Zr0.84Y0.16O1.92 (NiO-YSZ) and 56%NiO + 44%Zr0.83Sc0.16Ce0.01O1.92 (NiO-CeSSZ) composite powders have been prepared using two-steps and one-step combustion synthesis, respectively. The Ni-YSZ anode substrate with a low level of electrical resistance (less than 1 mOhm cm) and porosity of about 53% in the reduced state was fabricated. The functional layer of the anode with the high level of electrochemical activity was made of NiO-CeSSZ. The single anode-supported solid oxide fuel cell with the bi-layer Ni-cermet anode, Zr0.84Sc0.16O1.92 film electrolyte and the Pt + 3% Zr0.84Y0.16O1.92 cathode was fabricated. The power density and the U-I curves of the fuel cell at initial state and after impregnation of the cathode and anode by praseodymium and cerium oxides, respectively, have been measured at different temperatures. The maximum of power density of the initial fuel cell was 0.35 W cm-2 at conditions of wet hydrogen (air) supply to the anode (cathode) at 900 °C. After the electrodes were impregnated, the value of power density increased by seven times and was approximately 2.4 W cm-2 at 0.6 V. It was suggested that after the electrodes impregnation the polarization resistance of the fuel cell was determined by the gas diffusion in the supported anode.

  20. MATERIAL AND PROCESS DEVELOPMENT LEADING TO ECONOMICAL HIGH-PERFORMANCE THIN-FILM SOLID OXIDE FUEL CELLS

    SciTech Connect

    Jie Guan; Nguyen Minh

    2003-10-01

    This document summarizes the technical progress from April to September 2003 for the program, Material and Process Development Leading to Economical High-Performance Thin-Film Solid Oxide Fuel Cells, contract number DE-AC26-00NT40711. Characteristics of doped lanthanum gallate (LSGMF) powder suitable for thin electrolyte fabrication have been defined. Bilayers with thin LSGMF electrolyte supported on an anode were fabricated and the fabrication process was improved. Preliminary performance was characterized. High performance cathode material Sr{sub 0.5}Sm{sub 0.5}CoO{sub 3} has been down-selected and is being optimized by modifying materials characteristics and processing parameters. The selected cathode exhibited excellent performance with cathode polarization of {approx}0.23 ohm-cm{sup 2} at 600 C.

  1. Synthesis and electrochemical performances of LiNiCuZn oxides as anode and cathode catalyst for low temperature solid oxide fuel cell.

    PubMed

    Jing, Y; Qin, H; Liu, Q; Singh, M; Zhu, B

    2012-06-01

    Low temperature solid oxide fuel cell (LTSOFC, 300-600 degrees C) is developed with advantages compared to conventional SOFC (800-1000 degrees C). The electrodes with good catalytic activity, high electronic and ionic conductivity are required to achieve high power output. In this work, a LiNiCuZn oxides as anode and cathode catalyst is prepared by slurry method. The structure and morphology of the prepared LiNiCuZn oxides are characterized by X-ray diffraction and field emission scanning electron microscopy. The LiNiCuZn oxides prepared by slurry method are nano Li0.28Ni0.72O, ZnO and CuO compound. The nano-crystallites are congregated to form ball-shape particles with diameter of 800-1000 nm. The LiNiCuZn oxides electrodes exhibits high ion conductivity and low polarization resistance to hydrogen oxidation reaction and oxygen reduction reaction at low temperature. The LTSOFC using the LiNiCuZn oxides electrodes demonstrates good cell performance of 1000 mW cm(-2) when it operates at 470 degrees C. It is considered that nano-composite would be an effective way to develop catalyst for LTSOFC.

  2. MATERIAL AND PROCESS DEVELOPMENT LEADING TO ECONOMICAL HIGH-PERFORMANCE THIN-FILM SOLID OXIDE FUEL CELLS

    SciTech Connect

    Jie Guan; Atul Verma; Nguyen Minh

    2003-04-01

    This document summarizes the technical progress from September 2002 to March 2003 for the program, Material and Process Development Leading to Economical High-Performance Thin-Film Solid Oxide Fuel Cells, contract number DE-AC26-00NT40711. The causes have been identified for the unstable open circuit voltage (OCV) and low performance exhibited by the anode-supported lanthanum gallate based cells from the earlier development. Promising results have been obtained in the area of synthesis of electrolyte and cathode powders, which showed excellent sintering and densification at low temperatures. The fabrication of cells using tapecalendering process for anode-supported thin lanthanum gallate electrolyte cells and their performance optimization is in progress.

  3. Study on the correlation between Solid Oxide Fuel Cell Ni-YSZ anode performance and reduction temperature

    NASA Astrophysics Data System (ADS)

    Jiao, Zhenjun; Ueno, Ai; Shikazono, Naoki

    2016-09-01

    The influences of reduction temperature on the initial performance and shorttime durability of nickel-yttria-stabilized zirconia composite solid oxide fuel cell anode were investigated. Anode microstructures before and after operation were quantitatively analyzed by three-dimensional reconstruction based on focused ion beam-scanning electron microscopy technique. The anode reduced at 500 oC showed the worst initial performance and stability in operation and the anode reduced at 800 oC showed the smallest polarization resistance. The anode reduced at 1000 oC showed the most stable performance with polarization resistance enhanced with operation. It is found that higher reduction temperature leads to dense nickel and enhances nickel-yttria-stabilized-zirconia interfacial bonding, which can inhibit nickel sintering and improve the composite anode stability in long-time operation.

  4. Solid oxide materials research accelerated electrochemical testing

    SciTech Connect

    Windisch, C.; Arey, B.

    1995-08-01

    The objectives of this work were to develop methods for accelerated testing of cathode materials for solid oxide fuel cells under selected operating conditions. The methods would be used to evaluate the performance of LSM cathode material.

  5. Effects of the Use of Pore Formers on Performance of an Anode supported Solid Oxide Fuel Cell

    SciTech Connect

    Haslam, J J; Pham, A; Chung, B W; DiCarlo, J F; Glass, R S

    2003-12-04

    The effects of amount of pore former used to produce porosity in the anode of an anode supported planar solid oxide fuel cell were examined. The pore forming material utilized was rice starch. The reduction rate of the anode material was measured by Thermogravimetric Analysis (TGA) to qualitatively characterize the gas transport within the porous anode materials. Fuel cells with varying amounts of porosity produced by using rice starch as a pore former were tested. The performance of the fuel cell was the greatest with an optimum amount of pore former used to create porosity in the anode. This optimum is believed to be related to a trade off between increasing gas diffusion to the active three-phase boundary region of the anode and the loss of performance due to the replacement of active three-phase boundary regions of the anode with porosity.

  6. Electrochemical performances of solid oxide fuel cells based on Y-substituted SrTiO 3 ceramic anode materials

    NASA Astrophysics Data System (ADS)

    Ma, Qianli; Tietz, Frank; Leonide, André; Ivers-Tiffée, Ellen

    Yttrium-substituted SrTiO 3 has been considered as anode material of solid oxide fuel cells (SOFCs) substituting of the state-of-the-art Ni cermet anodes. Sr 0.895Y 0.07TiO 3- δ (SYT) shows good electrical conductivity, compatible thermal expansion with yttria-stabilized ZrO 2 (YSZ) electrolyte and reliable stability during reduction and oxidation (redox) cycles. Single cells based on SYT anode substrates were fabricated in the dimension of 50 mm × 50 mm. The cell performances were over 1.0 A cm -2 at 0.7 V and 800 °C, which already reached the practical application level. Although Ti diffusion from SYT substrates to YSZ electrolytes was observed, it did not show apparent disadvantage to the cell performance. The cells survived 200 redox cycles without obvious OCV decrease and macroscopic damage, but performance decreased due to the electronic properties of the SYT material. The influence of water partial pressure on cell performance and coking tolerance of the cells are also discussed in this study.

  7. Solid-oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Fee, D. C.; Ackerman, J. P.

    Solid-Oxide Fuel Cell (SOFC) systems offer significant advantages for a variety of fuels and applications. The simplicity and high efficiency of a direct reforming, contaminant-tolerant power system is advantageous for small natural gas or volatile liquid-fueled utility and industrial congeneration plants, as well as residential use. The further gain in efficiency from the incorporation of a bottoming cycle in large-scale plants is advantageous for coal-fueled utility baseload or industrial cogeneration facilities. Development of SOFC components is well advanced. The present effort focuses on improving cell life and performance as well as integration of cells into an array.

  8. Microstructure tailoring of the nickel oxide-Yttria-stabilized zirconia hollow fibers toward high-performance microtubular solid oxide fuel cells.

    PubMed

    Liu, Tong; Ren, Cong; Fang, Shumin; Wang, Yao; Chen, Fanglin

    2014-11-12

    NiO-yttria-stabilized zirconia (YSZ) hollow fiber anode support with different microstructures was prepared using a phase-inversion method. The effect of the solid loading of the phase-inversion suspensions on the microstructure development of the NiO-YSZ anode support was investigated. Solid loading in the suspension was found to have an important influence on the microstructure of the NiO-YSZ anode support and viscosity-related viscous fingering mechanism can be adopted to explain the pore formation mechanism of the as-prepared hollow fibers. NiO-YSZ anode-supported microtubular solid oxide fuel cells (SOFCs) with different anode microstructures were fabricated and tested, and the correlation between the anode support microstructures, porosity, gas permeability, electrical conductivity, and the cell electrochemical performance was discussed. Microtubular SOFCs with a cell configuration of Ni-YSZ/YSZ/YSZ-LSM (LSM = (La(0.8)Sr(0.2))(0.95)MnO(3-x)) and optimized anode microstructure show cell output power density of 833.9 mW cm(-2) at 750 °C using humidified H2 as fuel and ambient air as oxidant.

  9. High performance air electrode for solid oxide regenerative fuel cells fabricated by infiltration of nano-catalysts

    NASA Astrophysics Data System (ADS)

    Lee, Sung-il; Kim, Jeonghee; Son, Ji-Won; Lee, Jong-Ho; Kim, Byung-Kook; Je, Hae-June; Lee, Hae-Weon; Song, Huesup; Yoon, Kyung Joong

    2014-03-01

    A high performance air electrode fabricated by infiltration of highly active nano-catalysts into a porous scaffold is demonstrated for high-temperature solid oxide regenerative fuel cells (SORFCs). The nitrate precursor solution for Sm0.5Sr0.5CoO3 (SSC) catalyst is impregnated into a porous La0.6Sr0.4Co0.2Fe0.8O3 (LSCF)-gadolinia-doped ceria (GDC) composite backbone, and extremely fine SSC nano-particles are uniformly synthesized by in-situ crystallization at the initial stage of SORFC operation via homogeneous nucleation induced by urea decomposition. The SSC nano-catalysts are in the size range of 40-80 nm and stable against coarsening upon the SORFC operation at 750 °C. The electrochemical performance is significantly improved by incorporation of SSC nano-catalysts in both power generation and hydrogen production modes. Systematic analysis on the impedance spectra reveals that the surface modification of the air electrode with nano-catalysts remarkably accelerates the chemical surface exchange reactions for both O2 reduction and O2- oxidation, which are the major limiting processes for SORFC performance.

  10. Creep Behavior of Glass/Ceramic Sealant and its Effect on Long-term Performance of Solid Oxide Fuel Cells

    SciTech Connect

    Liu, Wenning N.; Sun, Xin; Koeppel, Brian J.; Stephens, Elizabeth V.; Khaleel, Mohammad A.

    2009-10-14

    The creep behavior of glass or glass-ceramic sealant materials used in solid oxide fuel cells (SOFCs) becomes relevant under SOFC operating temperatures. In this paper, the creep of glass-ceramic sealants was experimentally examined, and a standard linear solid model was applied to capture the creep behavior of glass ceramic sealant materials developed for planar SOFCs at high temperatures. The parameters of this model were determined based on the creep test results. Furthermore, the creep model was incorporated into finite-element software programs SOFC-MP and Mentat-FC developed at Pacific Northwest National Laboratory for multi-physics simulation of SOFCs. The effect of creep of glass ceramic sealant materials on the long-term performance of SOFC stacks was investigated by studying the stability of the flow channels and the stress redistribution in the glass seal and on the various interfaces of the glass seal with other layers. Finite element analyses were performed to quantify the stresses in various parts. The stresses in glass seals were released because of creep behavior during operations.

  11. LONG-TERM PERFORMANCE OF SOLID OXIDE STACKS WITH ELECTRODE-SUPPORTED CELLS OPERATING IN THE STEAM ELECTROLYSIS MODE

    SciTech Connect

    J. E. O'Brien; R. C. O'Brien; X. Zhang; G. Tao; B. J. Butler

    2011-11-01

    Performance characterization and durability testing have been completed on two five-cell high-temperature electrolysis stacks constructed with advanced cell and stack technologies. The solid oxide cells incorporate a negative-electrode-supported multi-layer design with nickel-zirconia cermet negative electrodes, thin-film yttria-stabilized zirconia electrolytes, and multi-layer lanthanum ferrite-based positive electrodes. The per-cell active area is 100 cm2. The stack is internally manifolded with compliant mica-glass seals. Treated metallic interconnects with integral flow channels separate the cells. Stack compression is accomplished by means of a custom spring-loaded test fixture. Initial stack performance characterization was determined through a series of DC potential sweeps in both fuel cell and electrolysis modes of operation. Results of these sweeps indicated very good initial performance, with area-specific resistance values less than 0.5 ?.cm2. Long-term durability testing was performed with A test duration of 1000 hours. Overall performance degradation was less than 10% over the 1000-hour period. Final stack performance characterization was again determined by a series of DC potential sweeps at the same flow conditions as the initial sweeps in both electrolysis and fuel cell modes of operation. A final sweep in the fuel cell mode indicated a power density of 0.356 W/cm2, with average per-cell voltage of 0.71 V at a current of 50 A.

  12. Influence of patterned electrode geometry on performance of co-planar, single-chamber, solid oxide fuel cell

    NASA Astrophysics Data System (ADS)

    Ahn, Sung-Jin; Kim, Yong-Bum; Moon, Jooho; Lee, Jong-Ho; Kim, Joosun

    Co-planar, single-chamber, solid oxide fuel cells (SC-SOFCs) with linearly patterned electrode structures on one surface of the electrolyte are fabricated via a robo-dispensing method. The SC-SOFCs with various electrode patterns are prepared to investigate the relationship between electrode geometry and cell performance. The open-circuit voltage (OCV) for cells with a single electrode pair is unaffected by the anode-to-cathode distance. By contrast, for cells with multiple electrode pairs, increasing the number of electrode pairs leads to a gradual decrease in OCV. These observations confirm that the inter-mixing of product gases causes a loss in OCV and power density, which in turn reduces the oxygen partial pressure gradient between the anode and cathode. Keeping the electrode pairs apart by ∼4 mm permits cells with complex electrode geometry to exhibit higher OCVs and power densities.

  13. Anode gas recirculation for improving the performance and cost of a 5-kW solid oxide fuel cell system

    NASA Astrophysics Data System (ADS)

    Torii, Ryohei; Tachikawa, Yuya; Sasaki, Kazunari; Ito, Kohei

    2016-09-01

    Solid oxide fuel cells (SOFCs) have the potential to efficiently convert chemical energy into electricity and heat and are expected to be implemented in stationary combined heat and power (CHP) systems. This paper presents the heat balance analysis for a 5-kW medium-sized integrated SOFC system and the evaluation of the effect of anode gas recirculation on the system performance. The risk of carbon deposition on an SOFC anode due to anode gas recirculation is also assessed using the C-H-O diagram obtained from thermodynamic equilibrium calculations. These results suggest that a higher recirculation ratio increases net fuel utilization and improves the electrical efficiency of the SOFC system. Furthermore, cost simulation of the SOFC system and comparison with the cost of electricity supply by a power grid indicates that the capital cost is sufficiently low to popularize the SOFC system in terms of the total cost over one decade.

  14. The effect of cerium surface treated ferritic stainless steel current collectors on the performance of solid oxide fuel cells (SOFC)

    SciTech Connect

    Alman, D.E.; Johnson, C.D.; Collins, W.K.; Jablonski, P.D.

    2007-06-01

    Laboratory scale solid oxide fuel cells (“button” cells) were operated with untreated or cerium surface treated Fe–22Cr–0.5Mn composition by weight percent, wt%) ferritic stainless steel current collectors attached to the cathode. After a brief stabilization (or “burn-in”) period, the power density of a cell with the untreated current collector rapidly decreased. By contrast, there was little degradation in power density during testing of cells with the cerium surface treated current collectors. The difference in degradation was attributed to differences in Cr build-up within the cathode. It should be emphasized that the duration of the tests were quite short and longer duration testing is required, however, this initial assessment indicates the treatment may benefit the performance of SOFC with steel interconnects.

  15. Performance of Solid Oxide Fuel Cell With La and Cr Co-doped SrTiO3 as Anode.

    PubMed

    Yi, Fenyun; Chen, Hongyu; Li, He

    2014-06-01

    The La0.3Sr0.55Ti0.9Cr0.1O3-δ (LSTC10) anode material was synthesized by citric acid-nitrate process. The yttria-stabilized zirconia (YSZ) electrolyte-supported cell was fabricated by screen printing method using LSTC10 as anode and (La0.75Sr0.25)0.95MnO3-δ (LSM) as cathode. The electrochemical performance of cell was tested by using dry hydrogen as fuel and air as oxidant in the temperature range of 800-900 °C. At 900 °C, the open circuit voltage (OCV) and the maximum power density of cell are 1.08 V and 13.0 mW·cm(-2), respectively. The microstructures of cell after performance testing were investigated by scanning electron microscope (SEM). The results show that the anode and cathode films are porous and closely attached to the YSZ electrolyte. LSTC10 is believed to be a kind of potential solid oxide fuel cell (SOFC) anode material.

  16. Integrated Solid/Nanoporous Copper/Oxide Hybrid Bulk Electrodes for High-performance Lithium-Ion Batteries

    PubMed Central

    Hou, Chao; Lang, Xing-You; Han, Gao-Feng; Li, Ying-Qi; Zhao, Lei; Wen, Zi; Zhu, Yong-Fu; Zhao, Ming; Li, Jian-Chen; Lian, Jian-She; Jiang, Qing

    2013-01-01

    Nanoarchitectured electroactive materials can boost rates of Li insertion/extraction, showing genuine potential to increase power output of Li-ion batteries. However, electrodes assembled with low-dimensional nanostructured transition metal oxides by conventional approach suffer from dramatic reductions in energy capacities owing to sluggish ion and electron transport kinetics. Here we report that flexible bulk electrodes, made of three-dimensional bicontinuous nanoporous Cu/MnO2 hybrid and seamlessly integrated with Cu solid current collector, substantially optimizes Li storage behavior of the constituent MnO2. As a result of the unique integration of solid/nanoporous hybrid architecture that simultaneously enhances the electron transport of MnO2, facilitates fast ion diffusion and accommodates large volume changes on Li insertion/extraction of MnO2, the supported MnO2 exhibits a stable capacity of as high as ~1100 mA h g−1 for 1000 cycles, and ultrahigh charge/discharge rates. It makes the environmentally friendly and low-cost electrode as a promising anode for high-performance Li-ion battery applications. PMID:24096928

  17. Integrated solid/nanoporous copper/oxide hybrid bulk electrodes for high-performance lithium-ion batteries.

    PubMed

    Hou, Chao; Lang, Xing-You; Han, Gao-Feng; Li, Ying-Qi; Zhao, Lei; Wen, Zi; Zhu, Yong-Fu; Zhao, Ming; Li, Jian-Chen; Lian, Jian-She; Jiang, Qing

    2013-10-07

    Nanoarchitectured electroactive materials can boost rates of Li insertion/extraction, showing genuine potential to increase power output of Li-ion batteries. However, electrodes assembled with low-dimensional nanostructured transition metal oxides by conventional approach suffer from dramatic reductions in energy capacities owing to sluggish ion and electron transport kinetics. Here we report that flexible bulk electrodes, made of three-dimensional bicontinuous nanoporous Cu/MnO2 hybrid and seamlessly integrated with Cu solid current collector, substantially optimizes Li storage behavior of the constituent MnO2. As a result of the unique integration of solid/nanoporous hybrid architecture that simultaneously enhances the electron transport of MnO2, facilitates fast ion diffusion and accommodates large volume changes on Li insertion/extraction of MnO2, the supported MnO2 exhibits a stable capacity of as high as ~1100 mA h g(-1) for 1000 cycles, and ultrahigh charge/discharge rates. It makes the environmentally friendly and low-cost electrode as a promising anode for high-performance Li-ion battery applications.

  18. High performance anode-supported tubular solid oxide fuel cells fabricated by a novel slurry-casting method

    PubMed Central

    Duan, Nan-Qi; Yan, Dong; Chi, Bo; Pu, Jian; Jian, Li

    2015-01-01

    Tubular solid oxide fuel cells were fabricated and evaluated for their microstructure and electrochemical performance. The tubular substrate was prepared by casting NiO-Y2O3 stabilized ZrO2 (YSZ) slurry on the inner wall of a plastic mold (tube). The wall thickness and uniformity were controlled by slurry viscosity and rotation speed of the tube. The cells consisted of Ni-YSZ functional anode, YSZ electrolyte and (La0.8Sr0.2)0.95MnO3-δ (LSM)-YSZ cathode prepared in sequence on the substrate by dip-coating and sintering. Their dimension was 50 mm in length, 0.8 mm in thickness and 10.5 mm in outside diameter. The peak power density of the cell at temperatures between 650 and 850°C was in the range from 85 to 522 mW cm−2 and was greatly enhanced to the range from 308 to 1220 mW cm−2 by impregnating PdO into LSM-YSZ cathode. During a cell testing at 0.7 A cm−2 and 750°C for 282 h, the impregnated PdO particles grew by coalescence, which increased the cathode polarization resistance and so that decreased the cell performance. According to the degradation tendency, the cell performance will be stabilized in a longer run. PMID:25640168

  19. Modeling of electrochemistry and steam-methane reforming performance for simulating pressurized solid oxide fuel cell stacks

    NASA Astrophysics Data System (ADS)

    Recknagle, Kurtis P.; Ryan, Emily M.; Koeppel, Brian J.; Mahoney, Lenna A.; Khaleel, Moe A.

    This paper examines the electrochemical and direct internal steam-methane reforming performance of the solid oxide fuel cell when subjected to pressurization. Pressurized operation boosts the Nernst potential and decreases the activation polarization, both of which serve to increase cell voltage and power while lowering the heat load and operating temperature. A model considering the activation polarization in both the fuel and the air electrodes was adopted to address this effect on the electrochemical performance. The pressurized methane conversion kinetics and the increase in equilibrium methane concentration are considered in a new rate expression. The models were then applied in simulations to predict how the distributions of direct internal reforming rate, temperature, and current density are effected within stacks operating at elevated pressure. A generic 10 cm counter-flow stack model was created and used for the simulations of pressurized operation. The predictions showed improved thermal and electrical performance with increased operating pressure. The average and maximum cell temperatures decreased by 3% (20 °C) while the cell voltage increased by 9% as the operating pressure was increased from 1 to 10 atm.

  20. Enhancing Electrode Performance by Exsolved Nanoparticles: A Superior Cobalt-Free Perovskite Electrocatalyst for Solid Oxide Fuel Cells.

    PubMed

    Yang, Guangming; Zhou, Wei; Liu, Meilin; Shao, Zongping

    2016-12-28

    The successful development of low-cost, durable electrocatalysts for oxygen reduction reaction (ORR) at intermediate temperatures is critical for broad commercialization of solid oxide fuel cells. Here, we report our findings in design, fabrication, and characterization of a cobalt-free SrFe0.85Ti0.1Ni0.05O3-δ cathode decorated with NiO nanoparticles. Exsolved from and well bonded to the parent electrode under well-controlled conditions, the NiO nanoparticles uniformly distributed on the surface of the parent electrode greatly enhance cathode performance, demonstrating ORR activity better than that of the benchmark cobalt-based Ba0.5Sr0.5Co0.8Fe0.2O3-δ. Further, a process for regeneration of the NiO nanoparticles was also developed to mitigate potential performance degradation due to coarsening of NiO particles under practical operating conditions. As a general approach, this exsolution-dissolution of electrocatalytically active nanoparticles on an electrode surface may be applicable to the development of other high-performance cobalt-free cathodes for fuel cells and other electrochemical systems.

  1. High performance anode-supported tubular solid oxide fuel cells fabricated by a novel slurry-casting method

    NASA Astrophysics Data System (ADS)

    Duan, Nan-Qi; Yan, Dong; Chi, Bo; Pu, Jian; Jian, Li

    2015-02-01

    Tubular solid oxide fuel cells were fabricated and evaluated for their microstructure and electrochemical performance. The tubular substrate was prepared by casting NiO-Y2O3 stabilized ZrO2 (YSZ) slurry on the inner wall of a plastic mold (tube). The wall thickness and uniformity were controlled by slurry viscosity and rotation speed of the tube. The cells consisted of Ni-YSZ functional anode, YSZ electrolyte and (La0.8Sr0.2)0.95MnO3-δ (LSM)-YSZ cathode prepared in sequence on the substrate by dip-coating and sintering. Their dimension was 50 mm in length, 0.8 mm in thickness and 10.5 mm in outside diameter. The peak power density of the cell at temperatures between 650 and 850°C was in the range from 85 to 522 mW cm-2 and was greatly enhanced to the range from 308 to 1220 mW cm-2 by impregnating PdO into LSM-YSZ cathode. During a cell testing at 0.7 A cm-2 and 750°C for 282 h, the impregnated PdO particles grew by coalescence, which increased the cathode polarization resistance and so that decreased the cell performance. According to the degradation tendency, the cell performance will be stabilized in a longer run.

  2. High performance anode-supported tubular solid oxide fuel cells fabricated by a novel slurry-casting method.

    PubMed

    Duan, Nan-Qi; Yan, Dong; Chi, Bo; Pu, Jian; Jian, Li

    2015-02-02

    Tubular solid oxide fuel cells were fabricated and evaluated for their microstructure and electrochemical performance. The tubular substrate was prepared by casting NiO-Y2O3 stabilized ZrO2 (YSZ) slurry on the inner wall of a plastic mold (tube). The wall thickness and uniformity were controlled by slurry viscosity and rotation speed of the tube. The cells consisted of Ni-YSZ functional anode, YSZ electrolyte and (La0.8Sr0.2)0.95MnO(3-δ) (LSM)-YSZ cathode prepared in sequence on the substrate by dip-coating and sintering. Their dimension was 50 mm in length, 0.8 mm in thickness and 10.5 mm in outside diameter. The peak power density of the cell at temperatures between 650 and 850°C was in the range from 85 to 522 mW cm(-2) and was greatly enhanced to the range from 308 to 1220 mW cm(-2) by impregnating PdO into LSM-YSZ cathode. During a cell testing at 0.7 A cm(-2) and 750°C for 282 h, the impregnated PdO particles grew by coalescence, which increased the cathode polarization resistance and so that decreased the cell performance. According to the degradation tendency, the cell performance will be stabilized in a longer run.

  3. Tuning the Thickness of Ba-Containing "Functional" Layer toward High-Performance Ceria-Based Solid Oxide Fuel Cells.

    PubMed

    Gong, Zheng; Sun, Wenping; Shan, Duo; Wu, Yusen; Liu, Wei

    2016-05-04

    Developing highly efficient ceria-based solid oxide fuel cells with high power density is still a big concern for commercial applications. In this work, a novel structured Ce0.8Sm0.2O2-δ (SDC)-based fuel cell with a bilayered anode consisting of Ni-SDC and Ni-BaZr0.1Ce0.7Y0.2O3-δ (Ni-BZCY) was designed. In addition to the catalysis function, the Ni-BZCY anode "functional" layer also provides Ba source for generating an electron-blocking layer in situ at the anode/electrolyte interface during sintering. The Ni-BZCY thickness significantly influences the quality of the electron-blocking layer and electrochemical performances of the cell. The cell with a 50 μm thick Ni-BZCY layer exhibits the best performance in terms of open circuit voltage (OCV) and peak power density (1068 mW cm(-2) at 650 °C). The results demonstrate that this cell with an optimal structure has a distinct advantage of delivering high power performance with a high efficiency at reduced temperatures.

  4. A neural network estimator of Solid Oxide Fuel Cell performance for on-field diagnostics and prognostics applications

    NASA Astrophysics Data System (ADS)

    Marra, Dario; Sorrentino, Marco; Pianese, Cesare; Iwanschitz, Boris

    2013-11-01

    The paper focuses on the experimental identification and validation of a neural network (NN) model of solid oxide fuel cells (SOFC) aimed at implementing on-field diagnosis of SOFC-based distributed power generators. The use of a black-box model is justified by the complexity and the incomplete knowledge of SOFC electrochemical processes, which may be awkward to simulate given the limited computational resources available on-board in SOFC systems deployed on-field. Suited training procedures and model input selection are proposed to improve NNs accuracy and generalization in predicting voltage variation due to degradation. Particularly, standing the interest in condition monitoring of SOFC performance throughout stack lifetime, input variables were selected in such a way as to account for the time evolution of SOFC stack performance. Different SOFC stacks outputs were tested to assess the generalization capabilities when extending NN prediction to those stacks for which no training data were gathered. The simulations performed on the test sets show the NN ability in simulating real voltage trajectory with satisfactory accuracy, thus confirming the high potential of the proposed model for real-time use on SOFC systems.

  5. Experimental analysis of performance degradation of micro-tubular solid oxide fuel cells fed by different fuel mixtures

    NASA Astrophysics Data System (ADS)

    Calise, F.; Restucccia, G.; Sammes, N.

    This paper analyzes the thermodynamic and electrochemical dynamic performance of an anode supported micro-tubular solid oxide fuel cell (SOFC) fed by different types of fuel. The micro-tubular SOFC used is anode supported, consisting of a NiO and Gd 0.2Ce 0.8O 2- x (GDC) cermet anode, thin GDC electrolyte, and a La 0.6Sr 0.4Co 0.2Fe 0.8O 3- y (LSCF) and GDC cermet cathode. The fabrication of the cells under investigation is briefly summarized, with emphasis on the innovations with respect to traditional techniques. Such micro-tubular cells were tested using a Test Stand consisting of: a vertical tubular furnace, an electrical load, a galvanostast, a bubbler, gas pipelines, temperature, pressure and flow meters. The tests on the micro-SOFC were performed using H 2, CO, CH 4 and H 2O in different combinations at 550 °C, to determine the cell polarization curves under several load cycles. Long-term experimental tests were also performed in order to assess degradation of the electrochemical performance of the cell. Results of the tests were analyzed aiming at determining the sources of the cell performance degradation. Authors concluded that the cell under investigation is particularly sensitive to the carbon deposition which significantly reduces cell performance, after few cycles, when fed by light hydrocarbons. A significant performance degradation is also detected when hydrogen is used as fuel. In this case, the authors ascribe the degradation to the micro-cracks, the change in materials crystalline structure and problems with electrical connections.

  6. SOLID OXIDE FUEL CELL MANUFACTURING COST MODEL: SIMULATING RELATIONSHIPS BETWEEN PERFORMANCE, MANUFACTURING, AND COST OF PRODUCTION

    SciTech Connect

    Eric J. Carlson; Yong Yang; Chandler Fulton

    2004-04-20

    The successful commercialization of fuel cells will depend on the achievement of competitive system costs and efficiencies. System cost directly impacts the capital equipment component of cost of electricity (COE) and is a major contributor to the O and M component. The replacement costs for equipment (also heavily influenced by stack life) is generally a major contributor to O and M costs. In this project, they worked with the SECA industrial teams to estimate the impact of general manufacturing issues of interest on stack cost using an activities-based cost model for anode-supported planar SOFC stacks with metallic interconnects. An earlier model developed for NETL for anode supported planar SOFCs was enhanced by a linkage to a performance/thermal/mechanical model, by addition of Quality Control steps to the process flow with specific characterization methods, and by assessment of economies of scale. The 3-dimensional adiabatic performance model was used to calculate the average power density for the assumed geometry and operating conditions (i.e., inlet and exhaust temperatures, utilization, and fuel composition) based on publicly available polarizations curves. The SECA team provided guidance on what manufacturing and design issues should be assessed in this Phase I demonstration of cost modeling capabilities. They considered the impact of the following parameters on yield and cost: layer thickness (i.e., anode, electrolyte, and cathode) on cost and stress levels, statistical nature of ceramic material failure on yield, and Quality Control steps and strategies. In this demonstration of the capabilities of the linked model, only the active stack (i.e., anode, electrolyte, and cathode) and interconnect materials were included in the analysis. Factory costs are presented on an area and kilowatt basis to allow developers to extrapolate to their level of performance, stack design, materials, seal and system configurations, and internal corporate overheads and margin

  7. Solid oxide electrochemical reactor science.

    SciTech Connect

    Sullivan, Neal P.; Stechel, Ellen Beth; Moyer, Connor J.; Ambrosini, Andrea; Key, Robert J.

    2010-09-01

    Solid-oxide electrochemical cells are an exciting new technology. Development of solid-oxide cells (SOCs) has advanced considerable in recent years and continues to progress rapidly. This thesis studies several aspects of SOCs and contributes useful information to their continued development. This LDRD involved a collaboration between Sandia and the Colorado School of Mines (CSM) ins solid-oxide electrochemical reactors targeted at solid oxide electrolyzer cells (SOEC), which are the reverse of solid-oxide fuel cells (SOFC). SOECs complement Sandia's efforts in thermochemical production of alternative fuels. An SOEC technology would co-electrolyze carbon dioxide (CO{sub 2}) with steam at temperatures around 800 C to form synthesis gas (H{sub 2} and CO), which forms the building blocks for a petrochemical substitutes that can be used to power vehicles or in distributed energy platforms. The effort described here concentrates on research concerning catalytic chemistry, charge-transfer chemistry, and optimal cell-architecture. technical scope included computational modeling, materials development, and experimental evaluation. The project engaged the Colorado Fuel Cell Center at CSM through the support of a graduate student (Connor Moyer) at CSM and his advisors (Profs. Robert Kee and Neal Sullivan) in collaboration with Sandia.

  8. Solid oxide fuel cell/gas turbine power plant cycles and performance estimates

    SciTech Connect

    Lundberg, W.L.

    1996-12-31

    SOFC pressurization enhances SOFC efficiency and power performance. It enables the direct integration of the SOFC and gas turbine technologies which can form the basis for very efficient combined- cycle power plants. PSOFC/GT cogeneration systems, producing steam and/or hot water in addition to electric power, can be designed to achieve high fuel effectiveness values. A wide range of steam pressures and temperatures are possible owing to system component arrangement flexibility. It is anticipated that Westinghouse will offer small PSOFC/GT power plants for sale early in the next decade. These plants will have capacities less than 10 MW net ac, and they will operate with efficiencies in the 60-65% (net ac/LHV) range.

  9. Morphologically architectured spray pyrolyzed lanthanum ferrite-based cathodes-A phenomenal enhancement in solid oxide fuel cell performance

    NASA Astrophysics Data System (ADS)

    Mukhopadhyay, Jayanta; Basu, Rajendra Nath

    2014-04-01

    Nanocrystalline single phase La1-xSrxCo1-yFeyO3-δ [LSCF] (0 < x ≤ 0.5, y = 0.2, 0.8) based cathodes (crystallite size 30-50 nm) are synthesized by two fluid spray-pyrolysis (SP) for solid oxide fuel cell (SOFC) application. The particulate sizes of the synthesized cathodes are found to be in the range of 100-200 nm. Particulate morphology of highest conducting cathode (∼1500 S cm-1) is tailored using homomolecular seeding agent of precalcined pyrolyzed ashes. Interfacial polarizations of the such SP synthesized screen printed cathodes onto gadolinium doped ceria (CGO) based electrolyte are found to be much lower (0.032-0.16 Ω cm2 at 800 °C-500 °C) with highest exchange current density (∼722 mA cm-2 at 800 °C) for oxygen reduction reaction. Enhanced current density of 4.0 A cm-2 (0.7 V, 800 °C) is obtained for SOFC button cells using optimized LSCF cathode with hydrogen as fuel and air as oxidant. LSCF cathodes synthesized by spray pyrolysis using homomolecular seeding exhibit interconnected mesoporosity having primary nano-particulates embedded within. Endurance test of button cells till 500 h results low degradation viz. 3.8% and 8.9% 1000 h-1 with electronic loads of 0.5 A cm-2 and 1.0 A cm-2 respectively. High performances of such cells are clinically correlated with SP processing conditions and particulate morphology of cathode powders.

  10. The performance of solid oxide fuel cells with Mn-Co electroplated interconnect as cathode current collector

    NASA Astrophysics Data System (ADS)

    Wu, Junwei; Johnson, Christopher D.; Gemmen, Randall S.; Liu, Xingbo

    To add a coating on a metallic interconnect is one option to prevent Cr poisoning of the cathode and to retain high conductivity during solid oxide fuel cells (SOFC) operation. Electroplating of metals or alloys followed by oxidation offers a cost-effective method. In this study, pure Co and Mn/Co alloys formed by electrodeposition are used to protect the substrate, SUS 430. On-cell tests, using uncoated, cobalt-coated and MnCo-coated interconnects were conducted at 375 mA cm -2 for 323, 500 and 820 h, respectively. The results show that cell power degrades at a rate of 33% in 320 h using an uncoated interconnect. Significant improvements are obtained for cell tests utilizing unoptimized coated interconnects with the degradation rate of 5% and 9% per 1000 h for cobalt and MnCo coatings, respectively. Based on the results from SEM and XRD studies, the advantages of both coatings are to successfully inhibit Cr diffusion to the scale surface. However, thin (∼2 μm) cobalt coating allows fast scale growth, while thicker cobalt coatings have the potential to fail due to mismatch in the coefficient of temperature expansion (CTE) between Co 3O 4 and the SUS 430 substrate. In spite of higher degradation rate for the MnCo coatings evaluated here, the addition of Mn into the cobalt coating not only aids in suppression of scale growth, but also reduces the CTE mismatch. Furthermore, no performance decay after two thermal cycles was observed. Finally, the cell degradation was observed to have a correlation with the cell cathode interlayer microstructure.

  11. High performance solid oxide fuel cells based on tri-layer yttria-stabilized zirconia by low temperature sintering process

    NASA Astrophysics Data System (ADS)

    Liu, Ze; Zheng, Zi-wei; Han, Min-fang; Liu, Mei-lin

    Performance of solid oxide fuel cells (SOFCs) depends critically on the composition and microstructure of the electrodes. It is fabricated a dense yttria-stabilized zirconia (YSZ) electrolyte layer sandwiched between two porous YSZ layers at low temperature. The advantages of this structure include excellent structural stability and unique flexibility for evaluation of new electrode materials for SOFC applications, which would be difficult or impossible to be evaluated using conventional cell fabrication techniques because of incompatibility with YSZ under processing conditions. The porosity of porous YSZ increases from 65.8% to 68.6% as the firing temperature decreased from 1350 to 1200 °C. The open cell voltages of the cells based on the tri-layers of YSZ, co-fired using a two-step sintering at 1200 °C, are above 1.0 V at 700-800 °C, and the peak power densities of cells infiltrated LSCF and Pd-SDC electrodes are about 525, 733, and 935 mW cm -2 at 700, 750, and 800 °C, respectively.

  12. The effect of H 2S on the performance of Ni-YSZ anodes in solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Rasmussen, Jens F. B.; Hagen, Anke

    Biomass-derived fuel, e.g. biogas, is a potential fuel for solid oxide fuel cells (SOFCs). At operating temperature (∼850 °C) reforming of the carbon-containing biogas takes place over the Ni-containing anode. However, impurities in the biogas, e.g. H 2S, can poison both the reforming and the electrochemical activity of the anode. Tests of single anode-supported planar SOFCs were carried out in the presence of H 2S under current load at 850 °C. The cell voltage dropped as we periodically added 2-100 ppm H 2S to an H 2-containing fuel in 24 h intervals, but it regenerated to the initial value after we turned off the H 2S. Evaluation of the changes of the cell voltage suggests that saturation coverage was reached at approximately 40 ppm H 2S. A front-like movement of S-poisoning over the anode was seen by monitoring the in-plane voltage in the anode. Furthermore, impedance spectra showed that mainly the polarization resistance increased when adding H 2S. These changes in resistance were found to happen at 1212 Hz, which is related to reactions at the anode-electrolyte interface. These findings can be used to identify S-related effects on the performance, when an SOFC is fuelled with biogas or other fuels with H 2S impurities and thus help in the development of more sulfur tolerant SOFCs.

  13. Role of the gadolinia-doped ceria interlayer in high-performance intermediate-temperature solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Jung, Doh Won; Kwak, Chan; Seo, Sooyeon; Moon, Kyoung-Seok; Han, In-taek; Kim, Ju Sik

    2017-09-01

    In this study, Ba0.5Sr0.5Co0.8Fe0.1Zn0.1O3-δ (BSCFZ) is used as a cathode with anode-supported scandia-stabilized zirconia (ScSZ) as the electrolyte to achieve intermediate-temperature solid oxide fuel cells (SOFCs). A gadolinia-doped ceria (GDC) interlayer is used between the BSCFZ cathode and the ScSZ electrolyte to protect ScSZ against interfacial reaction with the Co-containing cathode. However, an unfavorable reaction occurs at the GDC/ScSZ interface when the sintering temperature of the GDC interlayer is higher than 1200 °C. Thus, the performance of anode-supported SOFCs with GDC interlayers prepared at different sintering temperatures has been evaluated using I-V measurements and AC impedance spectroscopy. The results demonstrate that the sintering temperature of the GDC interlayer should be optimized for both the reaction between the BSCFZ cathode and ScSZ electrolyte and the reaction at the GDC/ScSZ interface. A maximum power density of 0.78 W cm-2 has been achieved at 700 °C with a GDC interlayer sintered at 1200 °C. Furthermore, the cell with the optimized GDC interlayer has been shown to maintain excellent reliability with respect to load cycling and thermal cycling.

  14. Performance evaluation of a liquid tin anode solid oxide fuel cell operating under hydrogen, argon and coal

    NASA Astrophysics Data System (ADS)

    Khurana, Sanchit; LaBarbera, Mark; Fedkin, Mark V.; Lvov, Serguei N.; Abernathy, Harry; Gerdes, Kirk

    2015-01-01

    A liquid tin anode solid oxide fuel cell is constructed and investigated under different operating conditions. Electrochemical Impedance Spectroscopy (EIS) is used to reflect the effect of fuel feed as the EIS spectra changes significantly on switching the fuel from argon to hydrogen. A cathode symmetric cell is used to separate the impedance from the two electrodes, and the results indicate that a major contribution to the charge-transfer and mass-transfer impedance arises from the anode. The OCP of 0.841 V for the cell operating under argon as a metal-air battery indicates the formation of a SnO2 layer at the electrolyte/anode interface. The increase in the OCP to 1.1 V for the hydrogen fueled cell shows that H2 reduces the SnO2 film effectively. The effective diffusion coefficients are calculated using the Warburg element in the equivalent circuit model for the experimental EIS data, and the values of 1.9 10-3 cm2 s-1 at 700 °C, 2.3 10-3 cm2 s-1 at 800 °C and 3.5 10-3 cm2 s-1 at 900 °C indicate the system was influenced by diffusion of hydrogen in the system. Further, the performance degradation over time is attributed to the irreversible conversion of Sn to SnO2 resulting from galvanic polarization.

  15. Effect of Creep of Ferritic Interconnect on Long-Term Performance of Solid Oxide Fuel Cell Stacks

    SciTech Connect

    Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2010-08-01

    High-temperature ferritic alloys are potential candidates as interconnect (IC) materials and spacers due to their low cost and coefficient of thermal expansion (CTE) compatibility with other components for most of the solid oxide fuel cells (SOFCs) . However, creep deformation becomes relevant for a material when the operating temperature exceeds or even is less than half of its melting temperature (in degrees of Kelvin). The operating temperatures for most of the SOFCs under development are around 1,073 K. With around 1,800 K of the melting temperature for most stainless steel, possible creep deformation of ferritic IC under the typical cell operating temperature should not be neglected. In this paper, the effects of IC creep behavior on stack geometry change and the stress redistribution of different cell components are predicted and summarized. The goal of the study is to investigate the performance of the fuel cell stack by obtaining the changes in fuel- and air-channel geometry due to creep of the ferritic stainless steel IC, therefore indicating possible changes in SOFC performance under long-term operations. The ferritic IC creep model was incorporated into software SOFC-MP and Mentat-FC, and finite element analyses were performed to quantify the deformed configuration of the SOFC stack under the long-term steady-state operating temperature. It was found that the creep behavior of the ferritic stainless steel IC contributes to narrowing of both the fuel- and the air-flow channels. In addition, stress re-distribution of the cell components suggests the need for a compliant sealing material that also relaxes at operating temperature.

  16. Comparative Performance Assessment of 5kW-Class Solid Oxide Fuel Cell Engines Integrated With Single/Dual-Spool Turbochargers

    DTIC Science & Technology

    2011-01-01

    Herb Dobbs, Joel King Abstract—The purpose of this study is to investigate the performance of 5kW-Class Solid Oxide Fuel Cell/Gas Turbine ( SOFC /GT...different designs. As the most relevant results of an SOFC /GT performance analysis, the comparison of the load operation regime and the dependence of some...crucial variables (such as power, SOFC temperature, and turbine shaft speed) on control variables are presented. The part-load operation and load

  17. Performance studies of copper-iron/ceria-yttria stabilized zirconia anode for electro-oxidation of butane in solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Kaur, Gurpreet; Basu, Suddhasatwa

    2013-11-01

    Addition of second metal to Cu is useful for electro-oxidation of hydrocarbons in solid oxide fuel cells (SOFC). In this work, electro-catalysts based on Cu-Fe bimetallic anode for use of both H2 and n-C4H10 in SOFC is prepared by wet impregnation method into a porous CeO2-YSZ matrix. The prepared Cu-Fe/CeO2-YSZ anodes are then characterized by thermo-gravimetric analysis (TGA), X-ray diffraction (XRD), elemental dispersive X-ray (EDX) and scanning electron microscopy (SEM). Carbonaceous deposits formed on Cu-Fe/CeO2-YSZ anodes after exposure to n-C4H10 are studied using a combination of i-V characteristics and TGA measurements. It is observed that the addition of Fe to Cu in CeO2-YSZ cermet anode enhance the performance in H2 and n-C4H10 fuels. The performance of cell having molar ratio of Cu-Fe of 1:1 in Cu-Fe/CeO2-YSZ anode shows power density of 240 mW cm-2 and 260 mW cm-2 in n-C4H10 and in H2 after n-C4H10 flow at 800 °C. The i-V curve shows that the conductivity of the anode improves after exposure to n-C4H10. No apparent degradation in performance is observed after n-C4H10 flow except for carbon fibre formation indicating Cu-Fe bimetallic is worth considering as an anode for direct butane SOFC.

  18. Solid oxide fuel cell generator

    DOEpatents

    Di Croce, A. Michael; Draper, Robert

    1993-11-02

    A solid oxide fuel cell generator has a plenum containing at least two rows of spaced apart, annular, axially elongated fuel cells. An electrical conductor extending between adjacent rows of fuel cells connects the fuel cells of one row in parallel with each other and in series with the fuel cells of the adjacent row.

  19. A Study Of Electrochemical Performance And Degradation Of Solid Oxide Fuel Cell Cathodes Based On Three Dimensional Tomography

    NASA Astrophysics Data System (ADS)

    Yakal-Kremski, Kyle

    Several different solid oxide fuel cell (SOFC) cathodes, produced using varied processing conditions and subsequently subjected to different thermal ageing and current loading conditions, were assessed. The resultant electrode performance was evaluated by electrochemical impedance spectroscopy and the results interpreted through extensive use of focused ion beam---scanning electron microscope (FIB-SEM) 3D tomography. Two, three, and four phase segmentation of tomographic data sets was achieved by use of several segmentation techniques, including thresholding, EM/MPM, and a method developed for this work, called self-similar region isolation segmentation. (La0.8Sr0.2)0.98MnO3-delta-(Y 2O3)0.08(ZrO2)0.92 (LSM-YSZ) symmetrical cells were manufactured and subjected to various firing temperatures, intermediate temperature anneals, and run in a novel mode of switching current to simulate operation in a reversible solid oxide cell. FIB-SEM was used to determine the reason(s) behind the observed minimum in RP at a firing temperature of 1175°C. Annealing of LSM-YSZ cells was used to simulate long times at operating temperature, with FIB-SEM used as a tool to observe changes that occur at high temperature, as compared to temperatures closer to those used in normal fuel cell operation. FIB-SEM data sets were used to map locations of metallic Ag impurity deposits in LSM-YSZ cells with time at current. La0.6Sr0.4Co0.8Fe0.2O 3-lambda (LSCF) electrodes in symmetrical cells were life tested at SOFC operating temperature both with and without constant current. While the LSCF electrodes annealed without current showed a substantial increase in polarization resistance with time, those tested with current were essentially stable. FIB-SEM 3D image analysis before and after the life tests showed that there were no significant microstructural changes. X-ray photoelectron spectroscopy (XPS) analysis was carried out to observe if changes in LSCF surface composition, such as Sr segregation

  20. Development and Characterization of a High Performance Thin-Film Planar Solid-Oxide Fuel Cell Stack

    SciTech Connect

    Chung, B W; Chervin, C N; Haslam, J J; Pham, A; Glass, R S

    2004-04-07

    A planar solid oxide fuel cell (SOFC) was fabricated using a tape-cast Ni/yttria-stabilized zirconia (YSZ) anode support, a YSZ thin film electrolyte, and a composite cathode of YSZ and (La{sub 0.85}Sr{sup 0.14}){sub 0.98}MnO{sub 3} (LSM). Using pure hydrogen as the fuel gas, a three cell stack with a cross-flow design and external manifolds produced peak power densities of 0.85 W/cm{sup 2} and 0.41 W/cm{sup 2} at 800 C and 700 C, respectively. Using wet methane as the fuel gas, the stack produced a peak power density of 0.22 W/cm{sup 2} at 700 C. Individual cells in the stack showed identical current-voltage (I -V) characteristics. Stack lifetime was limited because of degradation of the cells from oxidation products coming from the metallic interconnect used.

  1. Solid oxide fuel cell generator

    DOEpatents

    Draper, R.; George, R.A.; Shockling, L.A.

    1993-04-06

    A solid oxide fuel cell generator has a pair of spaced apart tubesheets in a housing. At least two intermediate barrier walls are between the tubesheets and define a generator chamber between two intermediate buffer chambers. An array of fuel cells have tubes with open ends engaging the tubesheets. Tubular, axially elongated electrochemical cells are supported on the tubes in the generator chamber. Fuel gas and oxidant gas are preheated in the intermediate chambers by the gases flowing on the other side of the tubes. Gas leakage around the tubes through the tubesheets is permitted. The buffer chambers reentrain the leaked fuel gas for reintroduction to the generator chamber.

  2. Solid oxide fuel cell generator

    DOEpatents

    Draper, Robert; George, Raymond A.; Shockling, Larry A.

    1993-01-01

    A solid oxide fuel cell generator has a pair of spaced apart tubesheets in a housing. At least two intermediate barrier walls are between the tubesheets and define a generator chamber between two intermediate buffer chambers. An array of fuel cells have tubes with open ends engaging the tubesheets. Tubular, axially elongated electrochemical cells are supported on the tubes in the generator chamber. Fuel gas and oxidant gas are preheated in the intermediate chambers by the gases flowing on the other side of the tubes. Gas leakage around the tubes through the tubesheets is permitted. The buffer chambers reentrain the leaked fuel gas for reintroduction to the generator chamber.

  3. A distributed real-time model of degradation in a solid oxide fuel cell, part II: Analysis of fuel cell performance and potential failures

    NASA Astrophysics Data System (ADS)

    Zaccaria, V.; Tucker, D.; Traverso, A.

    2016-09-01

    Solid oxide fuel cells are characterized by very high efficiency, low emissions level, and large fuel flexibility. Unfortunately, their elevated costs and relatively short lifetimes reduce the economic feasibility of these technologies at the present time. Several mechanisms contribute to degrade fuel cell performance during time, and the study of these degradation modes and potential mitigation actions is critical to ensure the durability of the fuel cell and their long-term stability. In this work, localized degradation of a solid oxide fuel cell is modeled in real-time and its effects on various cell parameters are analyzed. Profile distributions of overpotential, temperature, heat generation, and temperature gradients in the stack are investigated during degradation. Several causes of failure could occur in the fuel cell if no proper control actions are applied. A local analysis of critical parameters conducted shows where the issues are and how they could be mitigated in order to extend the life of the cell.

  4. Electrochemical performance of a solid oxide fuel cell with an anode based on Cu-Ni/CeO2 for methane direct oxidation

    NASA Astrophysics Data System (ADS)

    Hornés, Aitor; Escudero, María J.; Daza, Loreto; Martínez-Arias, Arturo

    2014-03-01

    A CuNi-CeO2/YSZ/LSF solid oxide fuel cell has been fabricated and tested with respect to its electrochemical activity for direct oxidation of dry methane. The electrodes have been prepared by impregnation of corresponding porous YSZ layers, using reverse microemulsions as impregnating medium for the anode (constituted by Cu-Ni at 1:1 atomic ratio in combination with CeO2). On the basis of I-V electrochemical testing complemented by impedance spectroscopy (IS) measurements it is shown the ability of the SOFC for direct oxidation of methane in a rather stable way. Differences in the behavior as a function of operating temperature (1023-1073 K) are also revealed and examined on the basis of analysis of IS spectra.

  5. Modeling and experimental performance of an intermediate temperature reversible solid oxide cell for high-efficiency, distributed-scale electrical energy storage

    NASA Astrophysics Data System (ADS)

    Wendel, Christopher H.; Gao, Zhan; Barnett, Scott A.; Braun, Robert J.

    2015-06-01

    Electrical energy storage is expected to be a critical component of the future world energy system, performing load-leveling operations to enable increased penetration of renewable and distributed generation. Reversible solid oxide cells, operating sequentially between power-producing fuel cell mode and fuel-producing electrolysis mode, have the capability to provide highly efficient, scalable electricity storage. However, challenges ranging from cell performance and durability to system integration must be addressed before widespread adoption. One central challenge of the system design is establishing effective thermal management in the two distinct operating modes. This work leverages an operating strategy to use carbonaceous reactant species and operate at intermediate stack temperature (650 °C) to promote exothermic fuel-synthesis reactions that thermally self-sustain the electrolysis process. We present performance of a doped lanthanum-gallate (LSGM) electrolyte solid oxide cell that shows high efficiency in both operating modes at 650 °C. A physically based electrochemical model is calibrated to represent the cell performance and used to simulate roundtrip operation for conditions unique to these reversible systems. Design decisions related to system operation are evaluated using the cell model including current density, fuel and oxidant reactant compositions, and flow configuration. The analysis reveals tradeoffs between electrical efficiency, thermal management, energy density, and durability.

  6. High performance LaNi1-xCoxO3-δ (x = 0.4 to 0.7) infiltrated oxygen electrodes for reversible solid oxide cells

    NASA Astrophysics Data System (ADS)

    Chrzan, Aleksander; Ovtar, Simona; Jasinski, Piotr; Chen, Ming; Hauch, Anne

    2017-06-01

    Oxygen electrodes prepared by infiltration of yttria stabilized zirconia backbone with Ce0.8Gd0.2O1.95 barrier layer and LaNi1-xCoxO3-δ (x = 0.4 to 0.7) catalyst for application in reversible solid oxide cells have been studied. The effect of temperature and Ni:Co ratio on their phase composition, microstructure and electrochemical properties are discussed. It was shown that oxygen electrodes infiltrated with LaNi0.5Co0.5O3-δ had the lowest polarization resistance, i.e. 67 mΩ cm2 at 600 °C. The performance of a fuel electrode supported solid oxide cell with infiltrated oxygen electrode in both fuel cell and electrolysis mode was tested. Electrochemical characterization of the solid oxide cell showed that the resistance contribution from these oxygen electrodes to the overall cell resistance is minor i.e. approximately 20 mΩ cm2 at a temperature of 700 °C. The cell was also tested in the steam electrolysis mode at a constant current of -1.0 A cm-2 at 800 °C for 240 h. The oxygen electrode showed reasonable degradation rate with the oxygen electrode resistance of 33 mΩ cm2 at 700 °C after 240 h of testing.

  7. Monolithic solid oxide fuel cell development

    NASA Technical Reports Server (NTRS)

    Myles, K. M.; Mcpheeters, C. C.

    1989-01-01

    The feasibility of the monolithic solid oxide fuel cell (MSOFC) concept has been proven, and the performance has been dramatically improved. The differences in thermal expansion coefficients and firing shrinkages among the fuel cell materials have been minimized, thus allowing successful fabrication of the MSOFC with few defects. The MSOFC shows excellent promise for development into a practical power source for many applications from stationary power, to automobile propulsion, to space pulsed power.

  8. Functionally Graded Bismuth Oxide/Zirconia Bilayer Electrolytes for High-Performance Intermediate-Temperature Solid Oxide Fuel Cells (IT-SOFCs).

    PubMed

    Joh, Dong Woo; Park, Jeong Hwa; Kim, Doyeub; Wachsman, Eric D; Lee, Kang Taek

    2017-03-15

    A functionally graded Bi1.6Er0.4O3 (ESB)/Y0.16Zr0.84O1.92 (YSZ) bilayer electrolyte is successfully developed via a cost-effective screen printing process using nanoscale ESB powders on the tape-cast NiO-YSZ anode support. Because of the highly enhanced oxygen incorporation process at the cathode/electrolyte interface, a novel bilayer solid oxide fuel cell (SOFC) yields extremely high power density of ∼2.1 W cm(-2) at 700 °C, which is a 2.4 times increase compared to that of the YSZ single electrolyte SOFC.

  9. The effect of coal syngas containing HCl on the performance of solid oxide fuel cells: Investigations into the effect of operational temperature and HCl concentration

    NASA Astrophysics Data System (ADS)

    Trembly, J. P.; Gemmen, R. S.; Bayless, D. J.

    The performance of solid oxide fuel cells (SOFCs) using simulated coal-derived syngas, with and without hydrogen chloride (HCl), was studied. Electrolyte-supported SOFCs were tested potentiostatically at 0.7 V at 800 and 900 °C with simulated coal syngas containing 0, 20, and 160 ppm HCl. The results from the tests without HCl show good performance with little degradation over 100 h of operation. Both 20 and 160 ppm HCl were shown to cause performance losses in the SOFCs after injection into the system. Although the tests presented in this paper show that HCl does cause degradation to SOFC performance, the cell performance was recoverable upon the removal of HCl from the fuel. Also recent results from anticipated Integrated Gasification Combined Cycle IGCC warm/hot-gas-cleanup technologies suggest that HCl will be removed to levels that will not cause any significant performance losses in SOFCs.

  10. High performance cobalt-free Cu1.4Mn1.6O4 spinel oxide as an intermediate temperature solid oxide fuel cell cathode

    NASA Astrophysics Data System (ADS)

    Zhen, Shuying; Sun, Wang; Li, Peiqian; Tang, Guangze; Rooney, David; Sun, Kening; Ma, Xinxin

    2016-05-01

    In this work Cu1.4Mn1.6O4 (CMO) spinel oxide is prepared and evaluated as a novel cobalt-free cathode for intermediate temperature solid oxide fuel cells (IT-SOFCs). Single phase CMO powder with cubic structure is identified using XRD. XPS results confirm that mixed Cu+/Cu2+ and Mn3+/Mn4+ couples exist in the CMO sample, and a maximum conductivity of 78 S cm-1 is achieved at 800 °C. Meanwhile, CMO oxide shows good thermal and chemical compatibility with a 10 mol% Sc2O3 stabilized ZrO2 (ScSZ) electrolyte material. Impedance spectroscopy measurements reveals that CMO exhibits a low polarization resistance of 0.143 Ω cm2 at 800 °C. Furthermore, a Ni-ScSZ/ScSZ/CMO single cell demonstrates a maximum power density of 1076 mW cm-2 at 800 °C under H2 (3% H2O) as the fuel and ambient air as the oxidant. These results indicate that Cu1.4Mn1.6O4 is a superior and promising cathode material for IT-SOFCs.

  11. A Study of Oxides for Solid Oxide Cells

    NASA Astrophysics Data System (ADS)

    Comets, Olivier

    As the world energy consumption increases, it is a question of global health to increase energy production efficiency and to reduce CO2 emissions. In that respect, solid oxide cells are solid state devices that convert directly fuel into electricity, or vice versa. In fact, when run in fuel cell mode, such devices produce electricity with efficiency up to twice that of current natural gas power plants. However, systems equipped with them have only seen limited commercialization owing to issues of cost, durability, and performance. In this thesis, three different aspects of solid oxide cells are studied. First, the effects of stress on the properties of mixed ionic electronic conducting oxides are considered. Such oxides can be used as electrode materials, where they are often subject to large stresses, which can, in turn, affect their performance. Hence, understanding the relationship between stress and properties in such materials is crucial. Non-stoichiometry in strontium substituted lanthanum cobaltite is found to increase under tension and to decrease under compression. Then, degradation taking place when the cell is run in electrolysis mode is discussed. A high current allows for a high production rate of hydrogen gas. However, this can also lead to oxygen bubble nucleating in the electrolyte and subsequent degradation of the cell. The analysis conducted here shows that such nucleation phenomenon can be avoided by keeping the overpotential at the oxygen electrode below a critical value. Finally, the growth and coarsening of catalyst nanoparticles at the surface of an oxide is studied. Scientists have developed new oxides for anodes in which a catalyst material is dissolved and exsolves under operating conditions. As the performance of the cell is controlled by the surface area of the catalyst phase, understanding the kinetics of the growth is critical to predict the performance of the cell. An approach is developed to study the growth of one particle, in the

  12. High Performance Ceramic Interconnect Material for Solid Oxide Fuel Cells (SOFCs): Ca- and Transition Metal-doped Yttrium Chromite

    SciTech Connect

    Yoon, Kyung J.; Stevenson, Jeffry W.; Marina, Olga A.

    2011-10-15

    The effect of transition metal substitution on thermal and electrical properties of Ca-doped yttrium chromite was investigated in relation to use as a ceramic interconnect in high temperature solid oxide fuel cells (SOFCs). 10 at% Co, 4 at% Ni, and 1 at% Cu substitution on B-site of 20 at% Ca-doped yttrium chromite led to a close match of thermal expansion coefficient (TEC) with that of 8 mol% yttria-stabilized zirconia (YSZ), and a single phase Y0.8Ca0.2Cr0.85Co0.1Ni0.04Cu0.01O3 remained stable between 25 and 1100 degree C over a wide oxygen partial pressure range. Doping with Cu significantly facilitated densification of yttrium chromite. Ni dopant improved both electrical conductivity and dimensional stability in reducing environments, likely through diminishing the oxygen vacancy formation. Substitution with Co substantially enhanced electrical conductivity in oxidizing atmosphere, which was attributed to an increase in charge carrier density and hopping mobility. Electrical conductivity of Y0.8Ca0.2Cr0.85Co0.1Ni0.04Cu0.01O3 at 900 degree C is 57 S/cm in air and 11 S/cm in fuel (pO2=5×10^-17 atm) environments. Chemical compatibility of doped yttrium chromite with other cell components was verified at the processing temperatures. Based on the chemical and dimensional stability, sinterability, and thermal and electrical properties, Y0.8Ca0.2Cr0.85Co0.1Ni0.04Cu0.01O3 is suggested as a promising SOFC ceramic interconnect to potentially overcome technical limitations of conventional acceptor-doped lanthanum chromites.

  13. SOLID STATE ENERGY CONVERSION ALLIANCE DELPHI SOLID OXIDE FUEL CELL

    SciTech Connect

    Steven Shaffer; Sean Kelly; Subhasish Mukerjee; David Schumann; Gail Geiger; Kevin Keegan; John Noetzel; Larry Chick

    2003-12-08

    The objective of Phase I under this project is to develop a 5 kW Solid Oxide Fuel Cell power system for a range of fuels and applications. During Phase I, the following will be accomplished: Develop and demonstrate technology transfer efforts on a 5 kW stationary distributed power generation system that incorporates steam reforming of natural gas with the option of piped-in water (Demonstration System A). Initiate development of a 5 kW system for later mass-market automotive auxiliary power unit application, which will incorporate Catalytic Partial Oxidation (CPO) reforming of gasoline, with anode exhaust gas injected into an ultra-lean burn internal combustion engine. This technical progress report covers work performed by Delphi from January 1, 2003 to June 30, 2003, under Department of Energy Cooperative Agreement DE-FC-02NT41246. This report highlights technical results of the work performed under the following tasks: Task 1 System Design and Integration; Task 2 Solid Oxide Fuel Cell Stack Developments; Task 3 Reformer Developments; Task 4 Development of Balance of Plant (BOP) Components; Task 5 Manufacturing Development (Privately Funded); Task 6 System Fabrication; Task 7 System Testing; Task 8 Program Management; and Task 9 Stack Testing with Coal-Based Reformate.

  14. Sintered electrode for solid oxide fuel cells

    DOEpatents

    Ruka, Roswell J.; Warner, Kathryn A.

    1999-01-01

    A solid oxide fuel cell fuel electrode is produced by a sintering process. An underlayer is applied to the electrolyte of a solid oxide fuel cell in the form of a slurry, which is then dried. An overlayer is applied to the underlayer and then dried. The dried underlayer and overlayer are then sintered to form a fuel electrode. Both the underlayer and the overlayer comprise a combination of electrode metal such as nickel, and stabilized zirconia such as yttria-stabilized zirconia, with the overlayer comprising a greater percentage of electrode metal. The use of more stabilized zirconia in the underlayer provides good adhesion to the electrolyte of the fuel cell, while the use of more electrode metal in the overlayer provides good electrical conductivity. The sintered fuel electrode is less expensive to produce compared with conventional electrodes made by electrochemical vapor deposition processes. The sintered electrodes exhibit favorable performance characteristics, including good porosity, adhesion, electrical conductivity and freedom from degradation.

  15. Solid-oxide fuel cell electrolyte

    DOEpatents

    Bloom, Ira D.; Hash, Mark C.; Krumpelt, Michael

    1993-01-01

    A solid-oxide electrolyte operable at between 600.degree. C. and 800.degree. C. and a method of producing the solid-oxide electrolyte are provided. The solid-oxide electrolyte comprises a combination of a compound having weak metal-oxygen interactions with a compound having stronger metal-oxygen interactions whereby the resulting combination has both strong and weak metal-oxygen interaction properties.

  16. High-performance solid-state on-chip supercapacitors based on Si nanowires coated with ruthenium oxide via atomic layer deposition

    NASA Astrophysics Data System (ADS)

    Zheng, Wen; Cheng, Qingmei; Wang, Dunwei; Thompson, Carl V.

    2017-02-01

    Solid-state on-chip supercapacitors based on ruthenium oxide coated silicon nanowires were fabricated using a process that is compatible with silicon integrated circuit processing. Ordered arrays of silicon nanowires were fabricated using metal-assisted anodic etching (MAAE). Atomic layer deposition (ALD) was used to form a uniform coating of ruthenium oxide on high-aspect-ratio silicon nanowires at a moderate temperature of 290 °C. Coated nanowire electrodes were studied using cyclic voltammetry and charge-discharge tests in a neutral Na2SO4 electrolyte, and a specific capacitance of 19 mFcm-2 was achieved at 5 mVs-1. Solid state nanowire capacitors were then fabricated with symmetric face to face nanowire arrays separated by a polymer-based electrolyte. This device exhibited a specific capacitance as high as 6.5 mFcm-2 at 2 mVs-1. The full device was tested over 10000 cycles under galvanostatic charge-discharge at 0.4 mAcm-2, and showed a retention of 92% of the specific capacitance. The specific capacitance was found to scale with the total nanowire surface area, as controlled by controlling the aspect ratios of the wires. The solid state nanowire-based device also achieved high specific energies without sacrificing power performance.

  17. A High-Performing Sulfur-Tolerant and Redox-Stable Layered Perovskite Anode for Direct Hydrocarbon Solid Oxide Fuel Cells.

    PubMed

    Ding, Hanping; Tao, Zetian; Liu, Shun; Zhang, Jiujun

    2015-12-09

    Development of alternative ceramic oxide anode materials is a key step for direct hydrocarbon solid oxide fuel cells (SOFCs). Several lanthanide based layered perovskite-structured oxides demonstrate outstanding oxygen diffusion rate, favorable electronic conductivity, and good oxygen surface exchange kinetics, owing to A-site ordered structure in which lanthanide and alkali-earth ions occupy alternate (001) layers and oxygen vacancies are mainly located in [LnOx] planes. Here we report a nickel-free cation deficient layered perovskite, (PrBa)0.95(Fe0.9Mo0.1)2O5 + δ (PBFM), for SOFC anode, and this anode shows an outstanding performance with high resistance against both carbon build-up and sulfur poisoning in hydrocarbon fuels. At 800 °C, the layered PBFM showed high electrical conductivity of 59.2 S cm(-1) in 5% H2 and peak power densities of 1.72 and 0.54 W cm(-2) using H2 and CH4 as fuel, respectively. The cell exhibits a very stable performance under a constant current load of 1.0 A cm(-2). To our best knowledge, this is the highest performance of ceramic anodes operated in methane. In addition, the anode is structurally stable at various fuel and temperature conditions, suggesting that it is a feasible material candidate for high-performing SOFC anode.

  18. A High-Performing Sulfur-Tolerant and Redox-Stable Layered Perovskite Anode for Direct Hydrocarbon Solid Oxide Fuel Cells

    NASA Astrophysics Data System (ADS)

    Ding, Hanping; Tao, Zetian; Liu, Shun; Zhang, Jiujun

    2015-12-01

    Development of alternative ceramic oxide anode materials is a key step for direct hydrocarbon solid oxide fuel cells (SOFCs). Several lanthanide based layered perovskite-structured oxides demonstrate outstanding oxygen diffusion rate, favorable electronic conductivity, and good oxygen surface exchange kinetics, owing to A-site ordered structure in which lanthanide and alkali-earth ions occupy alternate (001) layers and oxygen vacancies are mainly located in [LnOx] planes. Here we report a nickel-free cation deficient layered perovskite, (PrBa)0.95(Fe0.9Mo0.1)2O5 + δ (PBFM), for SOFC anode, and this anode shows an outstanding performance with high resistance against both carbon build-up and sulfur poisoning in hydrocarbon fuels. At 800 °C, the layered PBFM showed high electrical conductivity of 59.2 S cm-1 in 5% H2 and peak power densities of 1.72 and 0.54 W cm-2 using H2 and CH4 as fuel, respectively. The cell exhibits a very stable performance under a constant current load of 1.0 A cm-2. To our best knowledge, this is the highest performance of ceramic anodes operated in methane. In addition, the anode is structurally stable at various fuel and temperature conditions, suggesting that it is a feasible material candidate for high-performing SOFC anode.

  19. A High-Performing Sulfur-Tolerant and Redox-Stable Layered Perovskite Anode for Direct Hydrocarbon Solid Oxide Fuel Cells

    PubMed Central

    Ding, Hanping; Tao, Zetian; Liu, Shun; Zhang, Jiujun

    2015-01-01

    Development of alternative ceramic oxide anode materials is a key step for direct hydrocarbon solid oxide fuel cells (SOFCs). Several lanthanide based layered perovskite-structured oxides demonstrate outstanding oxygen diffusion rate, favorable electronic conductivity, and good oxygen surface exchange kinetics, owing to A-site ordered structure in which lanthanide and alkali-earth ions occupy alternate (001) layers and oxygen vacancies are mainly located in [LnOx] planes. Here we report a nickel-free cation deficient layered perovskite, (PrBa)0.95(Fe0.9Mo0.1)2O5 + δ (PBFM), for SOFC anode, and this anode shows an outstanding performance with high resistance against both carbon build-up and sulfur poisoning in hydrocarbon fuels. At 800 °C, the layered PBFM showed high electrical conductivity of 59.2 S cm−1 in 5% H2 and peak power densities of 1.72 and 0.54 W cm−2 using H2 and CH4 as fuel, respectively. The cell exhibits a very stable performance under a constant current load of 1.0 A cm−2. To our best knowledge, this is the highest performance of ceramic anodes operated in methane. In addition, the anode is structurally stable at various fuel and temperature conditions, suggesting that it is a feasible material candidate for high-performing SOFC anode. PMID:26648509

  20. Solid oxide electrolysis: Concluding remarks.

    PubMed

    Jun, Areum; Ju, Young-Wan; Kim, Guntae

    2015-01-01

    Renewable energy resources such as solar energy, wind energy, hydropower or geothermal energy have attracted significant attention in recent years. Renewable energy sources have to match supply with demand, therefore it is essential that energy storage devices (e.g., secondary batteries) are developed. However, secondary batteries are accompanied with critical problems such as high cost for the limited energy storage capacity and loss of charge over time. Energy storage in the form of chemical species, such as H2 or CO2, have no constraints on energy storage capacity and will also be essential. When plentiful renewable energy exists, for example, it could be used to convert H2O into hydrogen via water electrolysis. Also, renewable energy resources could be used to reduce CO2 into CO and recycle CO2 and H2O into sustainable hydrocarbon fuels in solid oxide electrolysis (SOE).

  1. Method of electrode fabrication for solid oxide electrochemical cells

    DOEpatents

    Jensen, Russell R.

    1990-01-01

    A process for fabricating cermet electrodes for solid oxide electrochemical cells by sintering is disclosed. First, a porous metal electrode is fabricated on a solid oxide cell, such as a fuel cell by, for example, sintering, and is then infiltrated with a high volume fraction stabilized zirconia suspension. A second sintering step is used to sinter the infiltrated zirconia to a high density in order to more securely attach the electrode to the solid oxide electrolyte of the cell. High performance fuel electrodes can be obtained with this process. Further electrode performance enhancement may be achieved if stabilized zirconia doped with cerium oxide, chromium oxide, titanium oxide, and/or praseodymium oxide for electronic conduction is used.

  2. Method of electrode fabrication for solid oxide electrochemical cells

    DOEpatents

    Jensen, R.R.

    1990-11-20

    A process for fabricating cermet electrodes for solid oxide electrochemical cells by sintering is disclosed. First, a porous metal electrode is fabricated on a solid oxide cell, such as a fuel cell by, for example, sintering, and is then infiltrated with a high volume fraction stabilized zirconia suspension. A second sintering step is used to sinter the infiltrated zirconia to a high density in order to more securely attach the electrode to the solid oxide electrolyte of the cell. High performance fuel electrodes can be obtained with this process. Further electrode performance enhancement may be achieved if stabilized zirconia doped with cerium oxide, chromium oxide, titanium oxide, and/or praseodymium oxide for electronic conduction is used. 5 figs.

  3. Off-Design Performance Analysis of a Solid-Oxide Fuel Cell/Gas Turbine Hybrid for Auxiliary Aerospace Power

    NASA Technical Reports Server (NTRS)

    Freeh, Joshua E.; Steffen, J., Jr.; Larosiliere, Louis M.

    2005-01-01

    A solid-oxide fuel cell/gas turbine hybrid system for auxiliary aerospace power is analyzed using 0-D and 1-D system-level models. The system is designed to produce 440 kW of net electrical power, sized for a typical long-range 300-passenger civil airplane, at both sea level and cruise flight level (12,500 m). In addition, a part power level of 250 kW is analyzed at the cruise condition, a requirement of the operating power profile. The challenge of creating a balanced system for the three distinct conditions is presented, along with the compromises necessary for each case. A parametric analysis is described for the cruise part power operating point, in which the system efficiency is maximized by varying the air flow rate. The system is compared to an earlier version that was designed solely for cruise operation. The results show that it is necessary to size the turbomachinery, fuel cell, and heat exchangers at sea level full power rather than cruise full power. The resulting estimated mass of the system is 1912 kg, which is significantly higher than the original cruise design point mass, 1396 kg. The net thermal efficiencies with respect to the fuel LHV are calculated to be 42.4 percent at sea level full power, 72.6 percent at cruise full power, and 72.8 percent at cruise part power. The cruise conditions take advantage of pre-compressed air from the on-board Environmental Control System, which accounts for a portion of the unusually high thermal efficiency at those conditions. These results show that it is necessary to include several operating points in the overall assessment of an aircraft power system due to the variations throughout the operating profile.

  4. Effects of Humidity on Solid Oxide Fuel Cell Cathodes

    SciTech Connect

    Hardy, John S.; Stevenson, Jeffry W.; Singh, Prabhakar; Mahapatra, Manoj K.; Wachsman, E. D.; Liu, Meilin; Gerdes, Kirk R.

    2015-03-17

    This report summarizes results from experimental studies performed by a team of researchers assembled on behalf of the Solid-state Energy Conversion Alliance (SECA) Core Technology Program. Team participants employed a variety of techniques to evaluate and mitigate the effects of humidity in solid oxide fuel cell (SOFC) cathode air streams on cathode chemistry, microstructure, and electrochemical performance.

  5. Graphene oxide film as solid lubricant.

    PubMed

    Liang, Hongyu; Bu, Yongfeng; Zhang, Junyan; Cao, Zhongyue; Liang, Aimin

    2013-07-10

    As a layered material, graphene oxide (GO) film is a good candidate for improving friction and antiwear performance of silicon-based MEMS devices. Via a green electrophoretic deposition (EPD) approach, GO films with tunable thickness in nanoscale are fabricated onto silicon wafer in a water solution. The morphology, microstructure, and mechanical properties as well as the friction coefficient and wear resistance of the films were investigated. The results indicated that the friction coefficient of silicon wafer was reduced to 1/6 its value, and the wear volume was reduced to 1/24 when using GO film as solid lubricant. These distinguished tribology performances suggest that GO films are expected to be good solid lubricants for silicon-based MEMS/NEMS devices.

  6. Performance of the nano-structured Cu-Ni (alloy) -CeO2 anode for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Liu, Minquan; Wang, Shaolan; Chen, Ting; Yuan, Chun; Zhou, Yucun; Wang, Shaorong; Huang, Jun

    2015-01-01

    In this work, copper and nickel oxides (CuO-NiO) powders with various mole ratios were synthesized by the glycine nitrate process (GNP) and the Cu-Ni alloy was obtained by reducing the CuO-NiO powders at 600 °C for 0.75 h. Furthermore, Cu1-xNix (alloy) -CeO2 impregnated YSZ anodes were fabricated by the impregnation method and the optimized anode composition was evaluated. It was found that the optimized mole ratio of Cu:Ni was 5:5, while the weight ratio of Cu-Ni alloy to CeO2 was 3:1. Additionally, impregnated anode with 40 wt % loading of Cu0.5Ni0.5 (alloy)-CeO2 exhibited the best performance and the polarization resistance of such anode was only 0.097, 0.115, 0.145 and 0.212 Ω cm2 at 750, 700, 650 and 600 °C, respectively. Finally, the performance of the optimized anode in methane (CH4) was investigated and the carbon deposition is greatly suppressed compared to the Ni-based anode.

  7. Application of adaptive neuro-fuzzy inference system techniques and artificial neural networks to predict solid oxide fuel cell performance in residential microgeneration installation

    NASA Astrophysics Data System (ADS)

    Entchev, Evgueniy; Yang, Libing

    This study applies adaptive neuro-fuzzy inference system (ANFIS) techniques and artificial neural network (ANN) to predict solid oxide fuel cell (SOFC) performance while supplying both heat and power to a residence. A microgeneration 5 kW el SOFC system was installed at the Canadian Centre for Housing Technology (CCHT), integrated with existing mechanical systems and connected in parallel to the grid. SOFC performance data were collected during the winter heating season and used for training of both ANN and ANFIS models. The ANN model was built on back propagation algorithm as for ANFIS model a combination of least squares method and back propagation gradient decent method were developed and applied. Both models were trained with experimental data and used to predict selective SOFC performance parameters such as fuel cell stack current, stack voltage, etc. The study revealed that both ANN and ANFIS models' predictions agreed well with variety of experimental data sets representing steady-state, start-up and shut-down operations of the SOFC system. The initial data set was subjected to detailed sensitivity analysis and statistically insignificant parameters were excluded from the training set. As a result, significant reduction of computational time was achieved without affecting models' accuracy. The study showed that adaptive models can be applied with confidence during the design process and for performance optimization of existing and newly developed solid oxide fuel cell systems. It demonstrated that by using ANN and ANFIS techniques SOFC microgeneration system's performance could be modelled with minimum time demand and with a high degree of accuracy.

  8. Bi2O3 and La10Si6O27 composite electrolyte for enhanced performance in solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Hairul Absah, H. Q. Hj; Abu Bakar, M. S.; Zaini, J. Hj; Azad, A.; Ming, L. C.

    2016-03-01

    Adding suitable metal oxide into lanthanum silicate apatite can produce a composite with a good oxygen ion-conducting electrolyte that enhances the performance of solid oxide fuel cells (SOFCs). In this paper we present the synthesis and characterisation of Bi2O3 and La10Si6O27 composite prepared by a solid state reaction. The sintering temperature of the composite was 1500°C for 10 hours with the heating and cooling rates of 10°C per minute. The properties of the resulting composite have been characterised by X-ray diffraction (XRD), scanning electron microscopy (SEM), and ionic conductivity measured by an a.c. impedance spectroscopy (IS). Rietveld refinement of XRD data shows that the composition is purely the mixture of Bi2O3 and La10Si6O27 with the unit cell parameters of the main phase as a = 9.9810 (8) and c = 7.3239 (6) Å. The room temperature crystal structure was hexagonal with space group P63/m. The highest ionic conductivity of 1.76 × 10-2 Scm-1 with a corresponding activation energy of 0.39 eV was obtained at 750°C. SEM images show the material is densed enough to use as an electrolyte for SOFCs.

  9. Assessment of the performance of Ni-yttria-stabilized zirconia anodes in anode-supported Solid Oxide Fuel Cells operating on H 2-CO syngas fuels

    NASA Astrophysics Data System (ADS)

    Ye, Xiao-Feng; Wang, S. R.; Zhou, J.; Zeng, F. R.; Nie, H. W.; Wen, T. L.

    Anode-supported Solid Oxide Fuel Cells (SOFCs) with Ni-yttria-stabilized zirconia (YSZ) anode have been fabricated and studied using H 2-CO syngas fuels. Syngas fuels with different compositions of H 2-CO are supplied and the cell performance is measured at 750 °C. A high CO content has caused carbon deposition and crack formation in the Ni-YSZ anode after long-term operation, even though it is diluted with H 2O and N 2. However, it was found that a Cu-CeO 2 coating on Ni-YSZ can greatly improve the anode stability in syngas by facilitating the water gas shift reaction. The optimized single cell has run in sygas with a composition of 65%H 2-32%CO-3%H 2O for 1050 h without obvious degradation of its performance.

  10. Effects of amount of graphene oxide and the times of LightScribe on the performance of all-solid-state flexible graphene-based micro-supercapacitors

    NASA Astrophysics Data System (ADS)

    Cai, Fenglian; Tao, Cheng-an; Li, Yujiao; Yin, Wenchang; Wang, Xueye; Wang, Jianfang

    2017-03-01

    Recently, the preparation of flexible graphene-based micro-supercapacitors has attracted considerable attention. In this paper, a flexible and all-solid-state micro-supercapacitor was fabricated by LightScribe technology. Additionally, the influences of the drop-cast amount of graphene oxide (GO) and the numbers of LightScribe times on the performance of the supercapacitor were systematically investigated by means of cyclic voltammetry, electrochemical impedance spectroscopy, and galvanostatic charge/discharge. It was determined that the electrochemical performance of the micro-supercapacitor was optimal when the drop-cast amount was 0.38 mg cm‑2. Moreover, a positive correlation was found between the capacitance and the number of LightScribe times. The maximum capacitance was 2.9 mF cm‑2, which was reached with 20 rounds of LightScribe.

  11. Mathematical modeling of solid oxide fuel cells

    NASA Technical Reports Server (NTRS)

    Lu, Cheng-Yi; Maloney, Thomas M.

    1988-01-01

    Development of predictive techniques, with regard to cell behavior, under various operating conditions is needed to improve cell performance, increase energy density, reduce manufacturing cost, and to broaden utilization of various fuels. Such technology would be especially beneficial for the solid oxide fuel cells (SOFC) at it early demonstration stage. The development of computer models to calculate the temperature, CD, reactant distributions in the tubular and monolithic SOFCs. Results indicate that problems of nonuniform heat generation and fuel gas depletion in the tubular cell module, and of size limitions in the monolithic (MOD 0) design may be encountered during FC operation.

  12. Solid oxide fuel cell combined cycles

    SciTech Connect

    Bevc, F.P.; Lundberg, W.L.; Bachovchin, D.M.

    1996-12-31

    The integration of the solid oxide fuel cell and combustion turbine technologies can result in combined-cycle power plants, fueled with natural gas, that have high efficiencies and clean gaseous emissions. Results of a study are presented in which conceptual designs were developed for 3 power plants based upon such an integration, and ranging in rating from 3 to 10 MW net ac. The plant cycles are described and characteristics of key components summarized. Also, plant design-point efficiency estimates are presented as well as values of other plant performance parameters.

  13. SOLID STATE ENERGY CONVERSION ALLIANCE DELPHI SOLID OXIDE FUEL CELL

    SciTech Connect

    Steven Shaffer; Sean Kelly; Subhasish Mukerjee; David Schumann; Gail Geiger; Kevin Keegan; Larry Chick

    2004-05-07

    The objective of this project is to develop a 5 kW Solid Oxide Fuel Cell power system for a range of fuels and applications. During Phase I, the following will be accomplished: Develop and demonstrate technology transfer efforts on a 5 kW stationary distributed power generation system that incorporates steam reforming of natural gas with the option of piped-in water (Demonstration System A). Initiate development of a 5 kW system for later mass-market automotive auxiliary power unit application, which will incorporate Catalytic Partial Oxidation (CPO) reforming of gasoline, with anode exhaust gas injected into an ultra-lean burn internal combustion engine. This technical progress report covers work performed by Delphi from July 1, 2003 to December 31, 2003, under Department of Energy Cooperative Agreement DE-FC-02NT41246. This report highlights technical results of the work performed under the following tasks: Task 1 System Design and Integration; Task 2 Solid Oxide Fuel Cell Stack Developments; Task 3 Reformer Developments; Task 4 Development of Balance of Plant (BOP) Components; Task 5 Manufacturing Development (Privately Funded); Task 6 System Fabrication; Task 7 System Testing; Task 8 Program Management; Task 9 Stack Testing with Coal-Based Reformate; and Task 10 Technology Transfer from SECA CORE Technology Program. In this reporting period, unless otherwise noted Task 6--System Fabrication and Task 7--System Testing will be reported within Task 1 System Design and Integration. Task 8--Program Management, Task 9--Stack Testing with Coal Based Reformate, and Task 10--Technology Transfer from SECA CORE Technology Program will be reported on in the Executive Summary section of this report.

  14. Improvement of performance in low temperature solid oxide fuel cells operated on ethanol and air mixtures using Cu-ZnO-Al2O3 catalyst layer

    NASA Astrophysics Data System (ADS)

    Morales, M.; Espiell, F.; Segarra, M.

    2015-10-01

    Anode-supported single-chamber solid oxide fuel cells with and without Cu-ZnO-Al2O3 catalyst layers deposited on the anode support have been operated on ethanol and air mixtures. The cells consist of gadolinia-doped ceria electrolyte, Ni-doped ceria anode, and La0.6Sr0.4CoO3-δ-doped ceria cathode. Catalyst layers with different Cu-ZnO-Al2O3 ratios are deposited and sintered at several temperatures. Since the performance of single-chamber fuel cells strongly depends on catalytic properties of electrodes for partial oxidation of ethanol, the cells are electrochemically characterized as a function of the temperature, ethanol-air molar ratio and gas flow rate. In addition, catalytic activities of supported anode, catalytic layer-supported anode and cathode for partial oxidation of ethanol are analysed. Afterwards, the effect of composition and sintering temperature of catalyst layer on the cell performance are determined. The results indicate that the cell performance can be significantly enhanced using catalyst layers of 30:35:35 and 40:30:30 wt.% Cu-ZnO-Al2O3 sintered at 1100 °C, achieving power densities above 50 mW cm-2 under 0.45 ethanol-air ratio at temperatures as low as 450 °C. After testing for 15 h, all cells present a gradual loss of power density, without carbon deposition, which is mainly attributed to the partial re-oxidation of Ni at the anode.

  15. PCE oxidation by sodium persulfate in the presence of solids.

    PubMed

    Costanza, Jed; Otaño, Gretell; Callaghan, John; Pennell, Kurt D

    2010-12-15

    Batch reactor experiments were performed to determine the effects of solids on the oxidation of tetracholoroethylene (PCE) by sodium persulfate in aqueous solution. Based on the rates of PCE degradation and chloride formation, PCE oxidation by heat-activated sodium persulfate at 50 °C in the presence of solids ranged from no detectable oxidation of PCE to the levels observed in water-only reactors. Repeated doses of sodium persulfate, undertaken to overcome the inherent solids oxidant demand, improved the rate and extent of PCE oxidation in reactors containing reference solids; however, no improvement was observed in reactors containing field soils. Additionally, no improvements in PCE oxidation were observed after pretreating Great Lakes and Appling soils with ca. 15 g/kg of sodium persulfate or 30% hydrogen peroxide to remove oxidizable fractions, or acetic acid to remove the carbonate fraction. Based on these results, in situ treatment of Great Lakes and Appling soils with heat-activated sodium persulfate is not anticipated to result in substantial PCE oxidation, while in situ treatment of Fort Lewis soils is anticipated to result in PCE oxidation. This work demonstrates the need to perform soil-specific contaminant treatability tests rather than soil oxidant demand tests when determining oxidant dosage requirements.

  16. The TMI regenerable solid oxide fuel cell

    NASA Astrophysics Data System (ADS)

    Cable, Thomas L.

    1995-04-01

    Energy storage and production in space requires rugged, reliable hardware which minimizes weight, volume, and maintenance while maximizing power output and usable energy storage. These systems generally consist of photovoltaic solar arrays which operate during sunlight cycles to provide system power and regenerate fuel (hydrogen) via water electrolysis; during dark cycles, hydrogen is converted by the fuel cell into system. The currently preferred configuration uses two separate systems (fuel cell and electrolyzer) in conjunction with photovoltaic cells. Fuel cell/electrolyzer system simplicity, reliability, and power-to-weight and power-to-volume ratios could be greatly improved if both power production (fuel cell) and power storage (electrolysis) functions can be integrated into a single unit. The Technology Management, Inc. (TMI), solid oxide fuel cell-based system offers the opportunity to both integrate fuel cell and electrolyzer functions into one unit and potentially simplify system requirements. Based an the TMI solid oxide fuel cell (SOPC) technology, the TMI integrated fuel cell/electrolyzer utilizes innovative gas storage and operational concepts and operates like a rechargeable 'hydrogen-oxygen battery'. Preliminary research has been completed on improved H2/H2O electrode (SOFC anode/electrolyzer cathode) materials for solid oxide, regenerative fuel cells. Improved H2/H2O electrode materials showed improved cell performance in both fuel cell and electrolysis modes in reversible cell tests. ln reversible fuel cell/electrolyzer mode, regenerative fuel cell efficiencies (ratio of power out (fuel cell mode) to power in (electrolyzer model)) improved from 50 percent (using conventional electrode materials) to over 80 percent. The new materials will allow the TMI SOFC system to operate as both the electrolyzer and fuel cell in a single unit. Preliminary system designs have also been developed which indicate the technical feasibility of using the TMI SOFC

  17. The TMI regenerable solid oxide fuel cell

    NASA Technical Reports Server (NTRS)

    Cable, Thomas L.

    1995-01-01

    Energy storage and production in space requires rugged, reliable hardware which minimizes weight, volume, and maintenance while maximizing power output and usable energy storage. These systems generally consist of photovoltaic solar arrays which operate during sunlight cycles to provide system power and regenerate fuel (hydrogen) via water electrolysis; during dark cycles, hydrogen is converted by the fuel cell into system. The currently preferred configuration uses two separate systems (fuel cell and electrolyzer) in conjunction with photovoltaic cells. Fuel cell/electrolyzer system simplicity, reliability, and power-to-weight and power-to-volume ratios could be greatly improved if both power production (fuel cell) and power storage (electrolysis) functions can be integrated into a single unit. The Technology Management, Inc. (TMI), solid oxide fuel cell-based system offers the opportunity to both integrate fuel cell and electrolyzer functions into one unit and potentially simplify system requirements. Based an the TMI solid oxide fuel cell (SOPC) technology, the TMI integrated fuel cell/electrolyzer utilizes innovative gas storage and operational concepts and operates like a rechargeable 'hydrogen-oxygen battery'. Preliminary research has been completed on improved H2/H2O electrode (SOFC anode/electrolyzer cathode) materials for solid oxide, regenerative fuel cells. Improved H2/H2O electrode materials showed improved cell performance in both fuel cell and electrolysis modes in reversible cell tests. ln reversible fuel cell/electrolyzer mode, regenerative fuel cell efficiencies (ratio of power out (fuel cell mode) to power in (electrolyzer model)) improved from 50 percent (using conventional electrode materials) to over 80 percent. The new materials will allow the TMI SOFC system to operate as both the electrolyzer and fuel cell in a single unit. Preliminary system designs have also been developed which indicate the technical feasibility of using the TMI SOFC

  18. Atomic layer deposition of ruthenium surface-coating on porous platinum catalysts for high-performance direct ethanol solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Jeong, Heon Jae; Kim, Jun Woo; Jang, Dong Young; Shim, Joon Hyung

    2015-09-01

    Pt-Ru bi-metallic catalysts are synthesized by atomic layer deposition (ALD) of Ru surface-coating on sputtered Pt mesh. The catalysts are evaluated in direct ethanol solid oxide fuel cells (DESOFCs) in the temperature range of 300-500 °C. Island-growth of the ALD Ru coating is confirmed by transmission electron microscopy and X-ray photoelectron spectroscopy (XPS) analyses. The performance of the DESOFCs is evaluated based on the current-voltage output and electrochemical impedance spectroscopy. Genuine reduction of the polarization impedance, and enhanced power output with improved surface kinetics are achieved with the optimized ALD Ru surface-coating compared to bare Pt. The chemical composition of the Pt/ALD Ru electrode surface after fuel cell operation is analyzed via XPS. Enhanced cell performance is clearly achieved, attributed to the effective Pt/ALD Ru bi-metallic catalysis, including oxidation of Cdbnd O by Ru, and de-protonation of ethanol and cleavage of C-C bonds by Pt, as supported by surface morphology analysis which confirms formation of a large amount of carbon on bare Pt after the ethanol-fuel-cell test.

  19. Numerical study of a flat-tube high power density solid oxide fuel cell. Part II: Cell performance and stack optimization

    NASA Astrophysics Data System (ADS)

    Lu, Yixin; Schaefer, Laura

    The flat-tube high power density (HPD) solid oxide fuel cell (SOFC) is a geometry based on a tubular type SOFC, and is being developed by Siemens Westinghouse and other international companies in Japan and Korea. It has increased power density, but still maintains the beneficial feature of secure sealing for a tubular SOFC. In this paper, the electric performance of a flat-tube HPD SOFC is studied. This paper also investigates the effects of the stack chamber number, stack shape, and other stack geometry features on the performance of the flat-tube HPD SOFC. The results show that the performance of a flat-tube HPD SOFC is better than a tubular SOFC with the same active cell surface, and that increasing the number of chambers number can improve the overall performance of a flat-tube HPD SOFC. The height of a flat-tube HPD SOFC and the thickness of the ribs do not have much effect on the performance of the cell as is expected. This study will help to design and optimize the flat-tube HPD SOFC.

  20. Impact of nanostructured anode on low-temperature performance of thin-film-based anode-supported solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Park, Jung Hoon; Han, Seung Min; Yoon, Kyung Joong; Kim, Hyoungchul; Hong, Jongsup; Kim, Byung-Kook; Lee, Jong-Ho; Son, Ji-Won

    2016-05-01

    The impact of a nanostructured Ni-yttria-stabilized zirconia (Ni-YSZ) anode on low-temperature solid oxide fuel cell (LT-SOFC) performance is investigated. By modifying processing techniques for the anode support, anode-supported SOFCs based on thin-film (∼1 μm) electrolytes (TF-SOFCs) with and without the nanostructured Ni-YSZ (grain size ∼100 nm) anode are fabricated and a direct comparison of the TF-SOFCs to reveal the role of the nanostructured anode at low temperature is made. The cell performance of the nanostructured Ni-YSZ anode significantly increases as compared to that of the cell without it, especially at low temperatures (500 °C). The electrochemical analyses confirm that increasing the triple-phase boundary (TPB) density near the electrolyte and anode interface by the particle-size reduction of the anode increases the number of sites available for charge transfer. Thus, the nanostructured anode not only secures the structural integrity of the thin-film components over it, it is also essential for lowering the operating temperature of the TF-SOFC. Although it is widely considered that the cathode is the main factor that determines the performance of LT-SOFCs, this study directly proves that anode performance also significantly affects the low-temperature performance.

  1. Contribution of properties of composite cathode and cathode/electrolyte interface to cell performance in a planar solid oxide fuel cell stack

    NASA Astrophysics Data System (ADS)

    Wu, Wei; Guan, Wanbing; Wang, Weiguo

    2015-04-01

    Solid oxide fuel cells (SOFCs) with distinct cathode materials usually differ in output performance. In this study, 2 μm-thick Pt voltage probes are embedded into the cathode/electrolyte interface. The effects of the electrical properties and cathode/electrolyte interfaces of LSCF-GDC and LSM-YSZ composite cathodes on cell performance are investigated in situ for anode-supported planar SOFCs. Results show that the voltage and maximum output power density measured by the probes on both sides of the LSCF-GDC and LSM-YSZ composite cathodes are 7% and 4%, respectively, of those of the corresponding cell during instantaneous current-voltage testing. The enhanced LSCF cell performance is mainly attributed to the rough GDC/LSCF-GDC interface that is responsible for the three-dimensional contact between the GDC layer and LSCF-GDC cathode particles and increases the triple-phase boundary (TPB) length. The LSM-YSZ cathode performance degradation is attributed to the variation in polarization resistance caused by cathode particle growth. However, the primary factor for the degradation of LSCF-GDC cathode performance is structural instability, such as inner cracks.

  2. Interfacial material for solid oxide fuel cell

    DOEpatents

    Baozhen, Li; Ruka, Roswell J.; Singhal, Subhash C.

    1999-01-01

    Solid oxide fuel cells having improved low-temperature operation are disclosed. In one embodiment, an interfacial layer of terbia-stabilized zirconia is located between the air electrode and electrolyte of the solid oxide fuel cell. The interfacial layer provides a barrier which controls interaction between the air electrode and electrolyte. The interfacial layer also reduces polarization loss through the reduction of the air electrode/electrolyte interfacial electrical resistance. In another embodiment, the solid oxide fuel cell comprises a scandia-stabilized zirconia electrolyte having high electrical conductivity. The scandia-stabilized zirconia electrolyte may be provided as a very thin layer in order to reduce resistance. The scandia-stabilized electrolyte is preferably used in combination with the terbia-stabilized interfacial layer. The solid oxide fuel cells are operable over wider temperature ranges and wider temperature gradients in comparison with conventional fuel cells.

  3. Performance of intermediate temperature (600-800 °C) solid oxide fuel cell based on Sr and Mg doped lanthanum-gallate electrolyte

    NASA Astrophysics Data System (ADS)

    Gong, Wenquan; Gopalan, Srikanth; Pal, Uday B.

    The solid electrolyte chosen for this investigation was La 0.9Sr 0.1Ga 0.8Mg 0.2O 3 (LSGM). To select appropriate electrode materials from a group of possible candidate materials, AC complex impedance spectroscopy studies were conducted between 600 and 800 °C on symmetrical cells that employed the LSGM electrolyte. Based on the results of the investigation, LSGM electrolyte supported solid oxide fuel cells (SOFCs) were fabricated with La 0.6Sr 0.4Co 0.8Fe 0.2O 3-La 0.9Sr 0.1Ga 0.8Mg 0.2O 3 (LSCF-LSGM) composite cathode and nickel-Ce 0.6La 0.4O 2 (Ni-LDC) composite anode having a barrier layer of Ce 0.6La 0.4O 2 (LDC) between the LSGM electrolyte and the Ni-LDC anode. Electrical performances of these cells were determined and the electrode polarization behavior as a function of cell current was modeled between 600 and 800 °C.

  4. Superior performance of highly flexible solid-state supercapacitor based on the ternary composites of graphene oxide supported poly(3,4-ethylenedioxythiophene)-carbon nanotubes

    NASA Astrophysics Data System (ADS)

    Zhou, Haihan; Zhai, Hua-Jin; Han, Gaoyi

    2016-08-01

    Ternary composite electrodes based on carbon nanotubes thin films (CNFs)-loaded graphene oxide (GO) supported poly(3,4-ethylenedioxythiophene)- carbon nanotubes (GO/PEDOT-CNTs) have been prepared via a facile one-step electrochemical codeposition method. The effect of long and short CNTs-incorporated composites (GO/PEDOT-lCNTs and GO/PEDOT-sCNTs) on the electrochemical behaviors of the electrodes is investigated and compared. Electrochemical measurements indicate that the incorporation of CNTs effectively improves the electrochemical performances of the GO/PEDOT electrodes. Long CNTs-incorporated GO/PEDOT-lCNTs electrodes have more superior electrochemical behaviors with respect to the short CNTs-incorporated GO/PEDOT-lCNTs electrodes, which can be attributed to the optimized composition and specific microstructures of the former. To verify the feasibility of the prepared composite electrodes for utilization as flexible supercapacitor, a solid-state supercapacitor using the CNFs-loaded GO/PEDOT-lCNTs electrodes is fabricated and tested. The device shows lightweight, ultrathin, and highly flexible features, which also has a high areal and volumetric specific capacitance (33.4 m F cm-2 at 10 mV s-1 and 2.7 F cm-3 at 0.042 A cm-3), superior rate capability, and excellent cycle stability (maintaining 97.5% for 5000 cycles). This highly flexible solid-state supercapacitor has great potential for applications in flexible electronics, roll-up display, and wearable devices.

  5. TESTING AND PERFORMANCE ANALYSIS OF NASA 5 CM BY 5 CM BI-SUPPORTED SOLID OXIDE ELECTROLYSIS CELLS OPERATED IN BOTH FUEL CELL AND STEAM ELECTROLYSIS MODES

    SciTech Connect

    R. C. O'Brien; J. E. O'Brien; C. M. Stoots; X. Zhang; S. C. Farmer; T. L. Cable; J. A. Setlock

    2011-11-01

    A series of 5 cm by 5 cm bi-supported Solid Oxide Electrolysis Cells (SOEC) were produced by NASA for the Idaho National Laboratory (INL) and tested under the INL High Temperature Steam Electrolysis program. The results from the experimental demonstration of cell operation for both hydrogen production and operation as fuel cells is presented. An overview of the cell technology, test apparatus and performance analysis is also provided. The INL High Temperature Steam Electrolysis laboratory has developed significant test infrastructure in support of single cell and stack performance analyses. An overview of the single cell test apparatus is presented. The test data presented in this paper is representative of a first batch of NASA's prototypic 5 cm by 5 cm SOEC single cells. Clearly a significant relationship between the operational current density and cell degradation rate is evident. While the performance of these cells was lower than anticipated, in-house testing at NASA Glenn has yielded significantly higher performance and lower degradation rates with subsequent production batches of cells. Current post-test microstructure analyses of the cells tested at INL will be published in a future paper. Modification to cell compositions and cell reduction techniques will be altered in the next series of cells to be delivered to INL with the aim to decrease the cell degradation rate while allowing for higher operational current densities to be sustained. Results from the testing of new batches of single cells will be presented in a future paper.

  6. Using potassium catalytic gasification to improve the performance of solid oxide direct carbon fuel cells: Experimental characterization and elementary reaction modeling

    NASA Astrophysics Data System (ADS)

    Yu, Xiankai; Shi, Yixiang; Wang, Hongjian; Cai, Ningsheng; Li, Chen; Ghoniem, Ahmed F.

    2014-04-01

    The performance of a solid oxide electrolyte direct carbon fuel cell (SO-DCFC) is limited by the slow carbon gasification kinetics at the typical operating temperatures of cell: 650-850 °C. To overcome such limitation, potassium salt is used as a catalyst to speed up the dry carbon gasification reactions, increasing the power density by five-fold at 700-850 °C. The cell performance is shown to be sensitive to the bed temperature, emphasizing the role of gasification rates and that of CO production. Given the finite bed size, the cell performance is time-dependent as the amount of CO available changes. A reduced elementary reaction mechanism for potassium-catalyzed carbon gasification was proposed using kinetic data obtained from the experimental measurements. A comprehensive model including the catalytic gasification reactions and CO electrochemistry is used to examine the impact of the catalytic carbon gasification process on the device performance. The power density is maximum around 50% of the OCV, where carbon utilization is also near maximum. Results show that bed height and porosity impact the power density; a thicker bed maintains the power almost constant for longer times while lower porosity delivers higher power density in the early stages.

  7. Sintered electrode for solid oxide fuel cells

    DOEpatents

    Ruka, R.J.; Warner, K.A.

    1999-06-01

    A solid oxide fuel cell fuel electrode is produced by a sintering process. An underlayer is applied to the electrolyte of a solid oxide fuel cell in the form of a slurry, which is then dried. An overlayer is applied to the underlayer and then dried. The dried underlayer and overlayer are then sintered to form a fuel electrode. Both the underlayer and the overlayer comprise a combination of electrode metal such as nickel, and stabilized zirconia such as yttria-stabilized zirconia, with the overlayer comprising a greater percentage of electrode metal. The use of more stabilized zirconia in the underlayer provides good adhesion to the electrolyte of the fuel cell, while the use of more electrode metal in the overlayer provides good electrical conductivity. The sintered fuel electrode is less expensive to produce compared with conventional electrodes made by electrochemical vapor deposition processes. The sintered electrodes exhibit favorable performance characteristics, including good porosity, adhesion, electrical conductivity and freedom from degradation. 4 figs.

  8. Effects of cobalt addition on the catalytic activity of the Ni-YSZ anode functional layer and the electrochemical performance of solid oxide fuel cells.

    PubMed

    Guo, Ting; Dong, Xiaolei; Shirolkar, Mandar M; Song, Xiao; Wang, Meng; Zhang, Lei; Li, Ming; Wang, Haiqian

    2014-09-24

    The effects of cobalt (Co) addition in the Ni-YSZ anode functional layer (AFL) on the structure and electrochemical performance of solid oxide fuel cells (SOFCs) are investigated. X-ray diffraction (XRD) analyses confirmed that the active metallic phase is a Ni(1-x)Co(x) alloy under the operation conditions of the SOFC. Scanning electron microscopy (SEM) observations indicate that the grain size of Ni(1-x)Co(x) increases with increasing Co content. Thermogravimetric analyses on the reduction of the Ni(1-x)Co(x)O-YSZ powders show that there are two processes: the chemical-reaction-controlled process and the diffusion-controlled process. It is found that the reduction peak corresponding to the chemical-reaction-controlled process in the DTG curves moves toward lower temperatures with increasing Co content, suggesting that the catalytic activity of Ni(1-x)Co(x) is enhanced by the doping of Co. It is observed that the SOFC shows the best performance at x = 0.03, and the corresponding maximum power densities are 445, 651, and 815 mW cm(-2) at 700, 750, and 800 °C, respectively. The dependence of the SOFC performance on the Co content can be attributed to the competing results between the decreased three-phase-boundary length in the AFL and the enhanced catalytic activity of the Ni(1-x)Co(x) phase with increasing Co content.

  9. Performance characteristics of part-load operations of a solid oxide fuel cell/gas turbine hybrid system using air-bypass valves

    NASA Astrophysics Data System (ADS)

    Yang, Jin Sik; Sohn, Jeong L.; Ro, Sung Tack

    In spite of the high-performance characteristics of a solid oxide fuel cell/gas turbine (SOFC/GT) hybrid system, it is difficult to maintain high-level performance under real application conditions, which generally require part-load operations. The efficiency loss of the SOFC/GT hybrid system under such conditions is closely related to that of the gas turbine. The power generated by the gas turbine in a hybrid system is much less than that generated by the SOFC, but its contribution to the efficiency of the system is important, especially under part-load conditions. Over the entire operating load profile of a hybrid system, the efficiency of the hybrid system can be maximized by increasing the contribution of power coming from the high efficiency component, namely the fuel cell. In this study, part-load control strategies using air-bypass valves are proposed, and their impact on the performance of an SOFC/GT hybrid system is discussed. It is found that air-bypass modes with control of the fuel supply help to overcome the limits of the part-load operation characteristics in air/fuel control modes, such as variable rotational speed control and variable inlet guide vane control.

  10. Performance analysis of a tubular solid oxide fuel cell/micro gas turbine hybrid power system based on a quasi-two dimensional model

    NASA Astrophysics Data System (ADS)

    Song, Tae Won; Sohn, Jeong Lak; Kim, Jae Hwan; Kim, Tong Seop; Ro, Sung Tack; Suzuki, Kenjiro

    A quasi-two dimensional (quasi-2D) model is proposed as a tool to predict the performance of solid oxide fuel cell (SOFC) system composed of bundles of tubular SOFCs and internal reformers. The model is developed by considering heat and mass transfer characteristics mainly along the longitudinal direction of the system, and the electrochemical reaction in its perpendicular direction. With this model, the temperature distribution in the fuel and the air streams along the longitudinal direction of the bundles of tubular SOFCs and internal reformers can be easily predicted. The predicted cell temperature along the longitudinal direction of the tubular SOFC shows important phenomena, which include the temperature rise near the entrance of the fuel cell by the electrochemical reaction and its decrease due to heat transferred from the fuel cell to the internal reformer that absorbs heat in reforming reactions. Also, it is found that different system arrangements and component characteristics influence significantly the heat-transfer characteristics, and possibly the system performance. The results from the quasi-2D model are applied to the performance analysis of a tubular SOFC/micro gas turbine (MGT) hybrid system.

  11. Tubular solid oxide fuel cell developments

    NASA Astrophysics Data System (ADS)

    Bratton, R. J.; Singh, P.

    An overview of the tubular solid oxide fuel cell (SOFC) development at Westinghouse is presented in this paper. The basic operating principles of SOFC's, evolution in tubular cell design and performance improvement, selection criteria for cell component materials, and cell processing techniques are discussed. The commercial goal is to develop a cell that can operate for 5 to 10 years. Results of cell test operated for more than 50,000 hours are presented. Since 1986, significant progress has been made in the evolution of cells with higher power, lower cost and improved thermal cyclic capability. Also in this period, successively larger multi-kilowatt electrical generators systems have been built and successfully operated for more than 7000 hours.

  12. Tubular solid oxide fuel cell developments

    SciTech Connect

    Bratton, R.J.; Singh, P.

    1995-08-01

    An overview of the tubular solid oxide fuel cell (SOFC) development at Westinghouse is presented in this paper. The basic operating principles of SOFCs, evolution in tubular cell design and performance improvement, selection criteria for cell component materials, and cell processing techniques are discussed. The commercial goal is to develop a cell that can operate for 5 to 10 years. Results of cell test operated for more than 50,000 hours are presented. Since 1986, significant progress has been made in the evolution of cells with higher power, lower cost and improved thermal cyclic capability. Also in this period, successively larger multi-kilowatt electrical generators systems have been built and successfully operated for more than 7000 hours.

  13. Performance and long term degradation of 7 W micro-tubular solid oxide fuel cells for portable applications

    NASA Astrophysics Data System (ADS)

    Torrell, M.; Morata, A.; Kayser, P.; Kendall, M.; Kendall, K.; Tarancón, A.

    2015-07-01

    Micro-tubular SOFCs have shown an astonishing thermal shock resistance, many orders of magnitude larger than planar SOFCs, opening the possibility of being used in portable applications. However, only few studies have been devoted to study the degradation of large-area micro-tubular SOFCs. This work presents microstructural, electrochemical and long term degradation studies of single micro-tubular cells fabricated by high shear extrusion, operating in the intermediate range of temperatures (T∼700 °C). A maximum power of 7 W per cell has been measured in a wide range of fuel utilizations between 10% and 60% at 700 °C. A degradation rate of 360 mW/1000 h (8%) has been observed for cells operated over more than 1500 h under fuel utilizations of 40%. Higher fuel utilizations lead to strong degradations associated to nickel oxidation/reduction processes. Quick thermal cycling with heating ramp rates of 30 °C /min yielded degradation rates of 440 mW/100 cycles (9%). These reasonable values of degradation under continuous and thermal cycling operation approach the requirements for many portable applications including auxiliary power units or consumer electronics opening this typically forbidden market to the SOFC technology.

  14. Small stack performance of intermediate temperature-operating solid oxide fuel cells using stainless steel interconnects and anode-supported single cell

    NASA Astrophysics Data System (ADS)

    Bae, Joongmyeon; Lim, Sungkwang; Jee, Hyunjin; Kim, Jung Hyun; Yoo, Young-Sung; Lee, Taehee

    We are developing 1 kW class solid oxide fuel cell (SOFC) system for residential power generation (RPG) application supported by Korean Government. Anode-supported single cells with thin electrolyte layer of YSZ (yttria-stabilized zirconia) or ScSZ (scandia-stabilized zirconia) for intermediate temperature operation (650-750 °C), respectively, were fabricated and small stacks were built and evaluated. The LSCF/ScSZ/Ni-YSZ single cell showed performance of 543 mW cm -2 at 650 °C and 1680 mW cm -2 at 750 °C. The voltage of 15-cell stack based on 5 cm × 5 cm single cell (LSM/YSZ/Ni-YSZ) at 150 mW was 12.5 V in hydrogen as fuel of 120 sccm per cell at 750 °C and decreased to about 10.9 V at 500 h operation time. A 5-cell stack based on the LSCF/YSZ/FL/Ni-YSZ showed the maximum power density of 30 W, 25 W and 20 W at 750 °C, 700 °C and 650 °C, respectively. LSCF/ScSZ/Ni-YSZ-based stack showed better performance than LSCF/YSZ/Ni-YSZ stack from the experiment temperature range. I- V characteristics by using hydrogen gas and reformate gas of methane as fuel were investigated at 750 °C in LSCF/ScSZ/FL/Ni-YSZ-based 5-cell stack.

  15. Carbon tolerance, electrochemical performance and stability of solid oxide fuel cells with Ni/yttria stabilized zirconia anodes impregnated with Sn and operated with methane

    NASA Astrophysics Data System (ADS)

    Singh, Anand; Hill, Josephine M.

    2012-09-01

    Carbon formation on conventional Ni/YSZ anodes is a major problem when solid oxide fuel cells (SOFC) are operated with hydrocarbons. Carbon formation reduces the operational stability and lifetime of SOFC. In this paper, the influence of the addition of Sn to Ni/YSZ anodes (100 micron) on the carbon tolerance, electrochemical performance and stability of the anodes when operated with CH4 is studied. Sn is incorporated into the Ni/YSZ anodes of electrolyte-supported SOFC by impregnation (1 and 5 wt% Sn with respect to Ni). Addition of Sn to Ni/YSZ anodes does not reduce the carbon formation when SOFC are operated with CH4 at low steam to carbon ratios (<0.03) and high temperatures (1013 and 1073 K). Severe coking and metal dusting occurs on Sn-impregnated Ni/YSZ anodes when operated at OCV and 1073 K with dry CH4. Addition of higher amounts of Sn (5%) reduces electrochemical performance of Ni/YSZ anodes in H2 and also reduces the carbon gasification rates, leading to higher carbon accumulation. The Sn content in the anode decreases after operation at 1073 K for 30 h. Hence retaining Sn in the anode might be difficult in actual stack operations at high temperatures (1073 K) and long durations (>40,000 h).

  16. Effect of various coal contaminants on the performance of solid oxide fuel cells: Part II. ppm and sub-ppm level testing

    NASA Astrophysics Data System (ADS)

    Bao, JianEr; Krishnan, Gopala N.; Jayaweera, Palitha; Lau, Kai-Hung; Sanjurjo, Angel

    The poisoning effects of various trace contaminants in the coal-derived syngas stream at ppm and sub-ppm level on the performance of Ni-YSZ/YSZ/LSM solid oxide fuel cells were studied at extended duration. The thermochemical nature of impurities such as PH 3(g) and CH 3Cl(g) in presence and absence of water steam was analyzed by a high temperature mass spectrometer. Only less than half of PH 3(g) is hydrolyzed, and CH 3Cl(g) also co-exist with HCl(g). After a certain duration of exposure, 1 ppm AsH 3(g), 0.5 ppm PH 3(g), and 2.5 ppm CH 3Cl(g) all caused some degree of degradation to the power density at 750 °C. Whereas 1 ppm of H 2S(g) resulted in immediate performance loss. The mechanisms of degradation are mainly divided into two categories: surface adsorption effect (for S and Cl) and bulk reaction effect (for As and P). The controversies regarding the poisoning effect and mechanism of S are also discussed with the aid of thermodynamic equilibrium composition calculation.

  17. Durability Evaluation of Reversible Solid Oxide Cells

    SciTech Connect

    Xiaoyu Zhang; James E. O'Brien; Robert C. O'Brien; Gregory K. Housley

    2013-11-01

    An experimental investigation on the performance and durability of single solid oxide cells (SOCs) is under way at the Idaho National Laboratory. Reversible operation of SOCs includes electricity generation in the fuel cell mode and hydrogen generation in the electrolysis mode. Degradation is a more significant issue when operating SOCs in the electrolysis mode. In order to understand and mitigate the degradation issues in high temperature electrolysis, single SOCs with different configurations from several manufacturers have been evaluated for initial performance and long-term durability. A new test apparatus for single cell and small stack tests has been developed for this purpose. Cells were obtained from four industrial partners. Cells from Ceramatec Inc. and Materials and Systems Research Inc. (MSRI) showed improved durability in electrolysis mode compared to previous stack tests. Cells from Saint Gobain Advanced Materials Inc. (St. Gobain) and SOFCPower Inc. demonstrated stable performance in the fuel cell mode, but rapid degradation in the electrolysis mode, especially at high current density. Electrolyte-electrode delamination was found to have a significant impact on degradation in some cases. Enhanced bonding between electrolyte and electrode and modification of the electrode microstructure helped to mitigate degradation. Polarization scans and AC impedance measurements were performed during the tests to characterize cell performance and degradation.

  18. Electrochemical Performance and Stability of the Cathode for Solid Oxide Fuel Cells IV. On the Ohmic loss in anode supported button cells with LSM or LSCF cathodes

    SciTech Connect

    Lu, Zigui; Zhou, Xiao Dong; Templeton, Jared W.; Stevenson, Jeffry W.

    2010-05-08

    Anode-supported solid oxide fuel cells (SOFC) with a variety of YSZ electrolyte thicknesses were fabricated by tape casting and lamination. The preparation of the YSZ electrolyte tapes with various thicknesses was accomplished by using doctor blades with different gaps between the precision machined, polished blade and the casting surface. The green tape was cut into discs, sintered at 1385°C for 2 h, and subsequently creep-flattened at 1350°C for 2 h. Either LSCF with an SDC interlayer or LSM+YSZ composite was used as the cathode material for the fuel cells. The ohmic resistances of these anode-supported fuel cells were characterized by electrochemical impedance spectroscopy at temperatures from 500°C to 750°C. A linear relationship was found between the ohmic resistance of the fuel cell and the YSZ electrolyte thickness at all the measuring temperatures for both LSCF and LSM+YSZ cathode fuel cells. The ionic conductivities of the YSZ electrolyte, derived for the fuel cells with LSM+YSZ or LSCF cathodes, were independent of the cathode material and cell configuration. The ionic conductivities of the YSZ electrolyte was slightly lower than that of the bulk material, possibly due to Ni-doping into the electrolyte. The fuel cell with a SDC interlayer and LSCF cathode showed larger intercept resistance than the fuel cell with LSM+YSZ cathode, which was possibly due to the imperfect contact between the SDC interlayer and the YSZ electrolyte and the migration of Zr into the SDC interlayer to form an insulating solid solution during cell fabrication. Calculations of the contribution of the YSZ electrolyte to the total ohmic resistance showed that YSZ was still a satisfactory electrolyte at temperatures above 650°C. Explorations should be directed to reduce the intercept resistance to achieve significant improvement in cell performance.

  19. Stability of solid oxide fuel cell materials

    SciTech Connect

    Armstrong, T.R.; Bates, J.L.; Coffey, G.W.; Pederson, L.R.

    1996-08-01

    Chromite interconnection materials in an SOFC are exposed to both highly oxidizing conditions at the cathode and to highly reducing conditions at the anode. Because such conditions could lead to component failure, the authors have evaluated thermal, electrical, chemical, and structural stabilities of these materials as a function of temperature and oxygen partial pressure. The crystal lattice of the chromites was shown to expand for oxygen partial pressures smaller than 10{sup {minus}10} atm, which could lead to cracking and debonding in an SOFC. Highly substituted lanthanum chromite compositions were the most susceptible to lattice expansion; yttrium chromites showed better dimensional stability by more than a factor of two. New chromite compositions were developed that showed little tendency for lattice expansion under strongly reducing conditions, yet provided a good thermal expansion match to other fuel cell components. Use of these new chromite interconnect compositions should improve long-term SOFC performance, particularly for planar cell configurations. Thermodynamic properties of substituted lanthanum manganite cathode compositions have been determined through measurement of electromotive force as a function of temperature. Critical oxygen decomposition pressures for Sr and Ca-substituted lanthanum manganites were established using cells based on a zirconia electrolyte. Strontium oxide and calcium oxide activities in a lanthanum manganite matrix were determined using cells based on strontium fluoride and calcium fluoride electrolytes, respectively. The compositional range of single-phase behavior of these ABO{sub 3}-type perovskites was established as a function of A/B cation ratios and the extent of acceptor doping. Before this work, very little thermodynamic information was in existence for substituted manganite compositions. Such information is needed to predict the long-term stability of solid oxide fuel cell assemblies.

  20. New Rhenium-Doped SrCo1−xRexO3−δ Perovskites Performing as Cathodes in Solid Oxide Fuel Cells

    PubMed Central

    Troncoso, Loreto; Gardey, María Celeste; Fernández-Díaz, María Teresa; Alonso, José Antonio

    2016-01-01

    In the aim to stabilize novel three-dimensional perovskite oxides based upon SrCoO3−δ, we have designed and prepared SrCo1−xRexO3−δ phases (x = 0.05 and 0.10), successfully avoiding the competitive hexagonal 2H polytypes. Their performance as cathode materials in intermediate-temperature solid oxide fuel cells (IT-SOFC) has been investigated. The characterization of these oxides included X-ray (XRD) and in situ temperature-dependent neutron powder diffraction (NPD) experiments for x = 0.10. At room temperature, SrCo1−xRexO3−δ perovskites are defined in the P4/mmm space group, which corresponds to a subtle tetragonal perovskite superstructure with unit-cell parameters a = b ≈ ao, c = 2ao (ao = 3.861 and 3.868 Å, for x = 0.05 and 0.10, respectively). The crystal structure evolves above 380 °C to a simple cubic perovskite unit cell, as observed from in-situ NPD data. The electrical conductivity gave maximum values of 43.5 S·cm−1 and 51.6 S·cm−1 for x = 0.05 and x = 0.10, respectively, at 850 °C. The area specific resistance (ASR) polarization resistance determined in symmetrical cells is as low as 0.087 Ω·cm2 and 0.065 Ω·cm2 for x = 0.05 and x = 0.10, respectively, at 850 °C. In single test cells these materials generated a maximum power of around 0.6 W/cm2 at 850 °C with pure H2 as a fuel, in an electrolyte-supported configuration with La0.8Sr0.2Ga0.83Mg0.17O3−δ (LSGM) as the electrolyte. Therefore, we propose the SrCo1−xRexO3−δ (x = 0.10 and 0.05) perovskite oxides as promising candidates for cathodes in IT-SOFC. PMID:28773844

  1. New Rhenium-Doped SrCo1-xRexO3-δ Perovskites Performing as Cathodes in Solid Oxide Fuel Cells.

    PubMed

    Troncoso, Loreto; Gardey, María Celeste; Fernández-Díaz, María Teresa; Alonso, José Antonio

    2016-08-24

    In the aim to stabilize novel three-dimensional perovskite oxides based upon SrCoO3-δ, we have designed and prepared SrCo1-xRexO3-δ phases (x = 0.05 and 0.10), successfully avoiding the competitive hexagonal 2H polytypes. Their performance as cathode materials in intermediate-temperature solid oxide fuel cells (IT-SOFC) has been investigated. The characterization of these oxides included X-ray (XRD) and in situ temperature-dependent neutron powder diffraction (NPD) experiments for x = 0.10. At room temperature, SrCo1-xRexO3-δ perovskites are defined in the P4/mmm space group, which corresponds to a subtle tetragonal perovskite superstructure with unit-cell parameters a = b ≈ ao, c = 2ao (ao = 3.861 and 3.868 Å, for x = 0.05 and 0.10, respectively). The crystal structure evolves above 380 °C to a simple cubic perovskite unit cell, as observed from in-situ NPD data. The electrical conductivity gave maximum values of 43.5 S·cm(-1) and 51.6 S·cm(-1) for x = 0.05 and x = 0.10, respectively, at 850 °C. The area specific resistance (ASR) polarization resistance determined in symmetrical cells is as low as 0.087 Ω·cm² and 0.065 Ω·cm² for x = 0.05 and x = 0.10, respectively, at 850 °C. In single test cells these materials generated a maximum power of around 0.6 W/cm² at 850 °C with pure H₂ as a fuel, in an electrolyte-supported configuration with La0.8Sr0.2Ga0.83Mg0.17O3-δ (LSGM) as the electrolyte. Therefore, we propose the SrCo1-xRexO3-δ (x = 0.10 and 0.05) perovskite oxides as promising candidates for cathodes in IT-SOFC.

  2. Supercritical water oxidation - Microgravity solids separation

    NASA Technical Reports Server (NTRS)

    Killilea, William R.; Hong, Glenn T.; Swallow, Kathleen C.; Thomason, Terry B.

    1988-01-01

    This paper discusses the application of supercritical water oxidation (SCWO) waste treatment and water recycling technology to the problem of waste disposal in-long term manned space missions. As inorganic constituents present in the waste are not soluble in supercritical water, they must be removed from the organic-free supercritical fluid reactor effluent. Supercritical water reactor/solids separator designs capable of removing precipitated solids from the process' supercritical fluid in zero- and low- gravity environments are developed and evaluated. Preliminary experiments are then conducted to test the concepts. Feed materials for the experiments are urine, feces, and wipes with the addition of reverse osmosis brine, the rejected portion of processed hygiene water. The solid properties and their influence on the design of several oxidation-reactor/solids-separator configurations under study are presented.

  3. Supercritical water oxidation - Microgravity solids separation

    NASA Technical Reports Server (NTRS)

    Killilea, William R.; Hong, Glenn T.; Swallow, Kathleen C.; Thomason, Terry B.

    1988-01-01

    This paper discusses the application of supercritical water oxidation (SCWO) waste treatment and water recycling technology to the problem of waste disposal in-long term manned space missions. As inorganic constituents present in the waste are not soluble in supercritical water, they must be removed from the organic-free supercritical fluid reactor effluent. Supercritical water reactor/solids separator designs capable of removing precipitated solids from the process' supercritical fluid in zero- and low- gravity environments are developed and evaluated. Preliminary experiments are then conducted to test the concepts. Feed materials for the experiments are urine, feces, and wipes with the addition of reverse osmosis brine, the rejected portion of processed hygiene water. The solid properties and their influence on the design of several oxidation-reactor/solids-separator configurations under study are presented.

  4. Advanced materials for solid oxide fuel cells

    SciTech Connect

    Armstrong, T.R.; Stevenson, J.

    1995-08-01

    The purpose of this research is to improve the properties of the current state-of-the-art materials used for solid oxide fuel cells (SOFCs). The objectives are to: (1) develop materials based on modifications of the state-of-the-art materials; (2) minimize or eliminate stability problems in the cathode, anode, and interconnect; (3) Electrochemically evaluate (in reproducible and controlled laboratory tests) the current state-of-the-art air electrode materials and cathode/electrolyte interfacial properties; (4) Develop accelerated electrochemical test methods to evaluate the performance of SOFCs under controlled and reproducible conditions; and (5) Develop and test materials for use in low-temperature SOFCs. The goal is to modify and improve the current state-of-the-art materials and minimize the total number of cations in each material to avoid negative effects on the materials properties. Materials to reduce potential deleterious interactions, (3) improve thermal, electrical, and electrochemical properties, (4) develop methods to synthesize both state-of-the-art and alternative materials for the simultaneous fabricatoin and consolidation in air of the interconnections and electrodes with the solid electrolyte, and (5) understand electrochemical reactions at materials interfaces and the effects of component composition and processing on those reactions.

  5. Investigation into the effects of trace coal syn gas species on the performance of solid oxide fuel cell anodes, PhD. thesis, Russ College of Engineering and Technology of Ohio University

    SciTech Connect

    Trembly, Jason P.

    2007-06-01

    Coal is the United States’ most widely used fossil fuel for the production of electric power. Coal’s availability and cost dictates that it will be used for many years to come in the United States for power production. As a result of the environmental impact of burning coal for power production more efficient and environmentally benign power production processes using coal are sought. Solid oxide fuel cells (SOFCs) combined with gasification technologies represent a potential methodology to produce electric power using coal in a much more efficient and cleaner manner. It has been shown in the past that trace species contained in coal, such as sulfur, severely degrade the performance of solid oxide fuel cells rendering them useless. Coal derived syngas cleanup technologies have been developed that efficiently remove sulfur to levels that do not cause any performance losses in solid oxide fuel cells. The ability of these systems to clean other trace species contained in syngas is not known nor is the effect of these trace species on the performance of solid oxide fuel cells. This works presents the thermodynamic and diffusion transport simulations that were combined with experimental testing to evaluate the effects of the trace species on the performance of solid oxide fuel cells. The results show that some trace species contained in coal will interact with the SOFC anode. In addition to the transport and thermodynamic simulations that were completed experimental tests were completed investigating the effect of HCl and AsH3 on the performance of SOFCs.

  6. Computational modeling of solid oxide fuel cell

    NASA Astrophysics Data System (ADS)

    Penmetsa, Satish Kumar

    In the ongoing search for alternative and environmentally friendly power generation facilities, the solid oxide fuel cell (SOFC) is considered one of the prime candidates for the next generation of energy conversion devices due to its capability to provide environmentally friendly and highly efficient power generation. Moreover, SOFCs are less sensitive to composition of fuel as compared to other types of fuel cells, and internal reforming of the hydrocarbon fuel cell can be performed because of higher operating temperature range of 700°C--1000°C. This allows us to use different types of hydrocarbon fuels in SOFCs. The objective of this study is to develop a three-dimensional computational model for the simulation of a solid oxide fuel cell unit to analyze the complex internal transport mechanisms and sensitivity of the cell with different operating conditions, and also to develop SOFC with higher operating current density with a more uniform gas distributions in the electrodes and with lower ohmic losses. This model includes mass transfer processes due to convection and diffusion in the gas flow channels based on the Navier-Stokes equations as well as combined diffusion and advection in electrodes using Brinkman's hydrodynamic equation and associated electrochemical reactions in the trilayer of the SOFC. Gas transport characteristics in terms of three-dimensional spatial distributions of reactant gases and their effects on electrochemical reactions at the electrode-electrolyte interface, and in the resulting polarizations, are evaluated for varying pressure conditions. Results show the significance of the Brinkman's hydrodynamic model in electrodes to achieve more uniform gas concentration distributions while using a higher operating pressure and over a higher range of operating current densities.

  7. An innovative architectural design to enhance the electrochemical performance of La2NiO4+δ cathodes for solid oxide fuel cell applications

    NASA Astrophysics Data System (ADS)

    Sharma, Rakesh K.; Burriel, Mónica; Dessemond, Laurent; Martin, Vincent; Bassat, Jean-Marc; Djurado, Elisabeth

    2016-06-01

    An architectural design of the cathode microstructure based on combining electrostatic spray deposition (ESD) and screen-printing (SP) techniques has demonstrated to be an innovative strategy to enhance the electrochemical properties of La2NiO4+δ (LNO) as oxygen electrode on Ce0.9Gd0.1O2-δ (CGO) electrolyte for solid oxide fuel cells. For this purpose, the influence of the ESD process parameters on the microstructure has been systematically investigated. Electrochemical performances of four selected cathode microstructures are investigated: (i) 3-D coral nanocrystalline (average particle size ∼ 100 nm) LNO film grown by ESD; (ii) 3-D coral nanocrystalline film (average particle size ∼ 150 nm) grown by ESD with a continuous nanometric dense interface; (iii) porous screen-printed LNO film (average particle size ∼ 400 nm); and (iv) 3-D coral nanocrystalline film (average particle size ∼ 150 nm) with a continuous nanometric dense interface prepared by ESD topped by a LNO current collector prepared by SP. A significant reduction in the polarization resistance (Rpol) is obtained (0.08 Ω cm2 at 700 °C) for 3-D coral topped by the SP layer. Moreover LNO is found to be stable and compatible with CGO up to 800 °C for only 10 days duration in air, making it potentially suitable for SOFCs cathode application.

  8. [Dispersive solid phase microextraction of vanillins in milk using magnetic nanoparticles of ferroferric oxide/carbon nanotubes combining with high performance liquid chromatography analysis].

    PubMed

    Li, Haifang; Yang, Hongyun; Zhang, Ying; Wang, Peilong; Lin, Jin-Ming

    2014-04-01

    Magnetic nanoparticles of ferroferric oxide/carbon nanotubes (Fe3O4/CNTs) were synthesized by chemically bonding single-walled carbon nanotubes (SWCNTs) to the Fe3O4 nanoparticles. The pretreated carboxyl SWCNTs were modified on the surface of amino-functioned Fe3O4 nanoparticles through the cross-linking reaction between 1-ethyl-3-( 3-dimethylaminopropyl) carbodiimide (EDC) and N-hydroxysuccinimide (NHS). The synthesized Fe3O4/CNTs nanoparticles presented high super paramagnetic property and good dispersion ability, and were considered as good candidate adsorbents for dispersive solid phase microextraction. In this work, the synthesized FeO4/CNTs nanoparticles were applied to the extraction of vanillin additives, which was combined with high performance liquid chromatography (HPLC) analysis. The rapid and efficient preconcentration of vanillin and ethyl vanillin from different milk samples were successfully obtained with the detection limits of 10 microg/L and satisfactory recoveries of more than 92%. The results indicated that Fe3O4/CNTs magnetic nanoparticles were good pretreatment alternatives for the concentration of vanillin additives in milk products.

  9. Performance improvement of direct internal reforming solid oxide fuel cell fuelled by H2S-contaminated biogas with paper-structured catalyst technology

    NASA Astrophysics Data System (ADS)

    Shiratori, Y.; Sakamoto, M.

    2016-11-01

    Direct internal reforming (DIR) operation of a solid oxide fuel cell (SOFC) is a very attractive concept for downsizing and cost reduction of SOFC systems. This study aimed to develop stable operation of a DIR-SOFC fuelled by biogas. The current-voltage (I-V) curves of 2 × 2 cm2 planar SOFCs (anode- and electrolyte-supported cells, ASC and ESC, respectively.) were measured at 800 °C in the direct feed of a simulated biogas mixture (CH4/CO2 = 1), and the flexible structured catalyst material (paper-structured catalyst (PSC)) was applied on the anode material for performance enhancement. By applying a hydrotalcite (HT)-dispersed PSC (HT-PSC), the sulfur tolerance of the SOFC in the DIR operation was remarkably improved. By the effect of the HT-PSC, for both ASC and ESC, a stable cell voltage higher than 800 mV was obtained over 200 h at 0.2 A cm-2 in the direct feed of simulated biogas under 5 ppm H2S poisoning.

  10. Stability of solid oxide fuel cell materials

    SciTech Connect

    Armstrong, T.R.; Bates, J.L.; Chick, L.A.

    1996-04-01

    Interconnection materials in a solid oxide fuel cell are exposed to both highly oxidizing conditions at the cathode and to highly reducing conditions at the anode. The thermal expansion characteristics of substituted lanthanum and yttrium chromite interconnect materials were evaluated by dilatometry as a function of oxygen partial pressures from 1 atm to 10{sup -18} atm, controlled using a carbon dioxide/hydrogen buffer.

  11. Monolithic Solid Oxide Fuel Cell development

    NASA Technical Reports Server (NTRS)

    Myles, K. M.; Mcpheeters, C. C.

    1989-01-01

    The Monolithic Solid Oxide Fuel Cell (MSOFC) is an oxide-ceramic structure in which appropriate electronic and ionic conductors are fabricated in a honeycomb shape similar to a block of corrugated paperboard. These electronic and ionic conductors are arranged to provide short conduction paths to minimize resistive losses. The power density achievable with the MSOFC is expected to be about 8 kW/kg or 4 kW/L, at fuel efficienceis over 50 percent, because of small cell size and low resistive losses in the materials. The MSOFC operates in the range of 700 to 1000 C, at which temperatures rapid reform of hydrocarbon fuels is expected within the nickel-YSZ fuel channels. Tape casting and hot roll calendering are used to fabricate the MSOFC structure. The performance of the MSOFC has improved significantly during the course of development. The limitation of this system, based on materials resistance alone without interfacial resistances, is 0.093 ohm-sq cm area-specific resistance (ASR). The current typical performance of MSOFC single cells is characterized by ASRs of about 0.4 to 0.5 ohm-sq cm. With further development the ASR is expected to be reduced below 0.2 ohm-sq cm, which will result in power levels greater than 1.4 W/sq cm. The feasibility of the MSOFC concept was proven, and the performance was dramatically improved. The differences in thermal expansion coefficients and firing shrinkages among the fuel cell materials were minimized. As a result of good matching of these properties, the MSOFC structure was successfully fabricated with few defects, and the system shows excellent promise for development into a practical power source.

  12. Yttria-stabilized zirconia solid oxide electrolyte fuel cells--- monolithic solid oxide fuel cells

    SciTech Connect

    Not Available

    1990-10-01

    The monolithic solid oxide fuel cell (MSOFC) is currently under development for a variety of applications including coal-based power generation. The MSOFC is a design concept that places the thin components of a solid oxide fuel cell in lightweight, compact, corrugated structure, and so achieves high efficiency and excellent performance simultaneously with high power density. The MSOFC can be integrated with coal gasification plants and is expected to have high overall efficiency in the conversion of the chemical energy of coal to electrical energy. This report describes work aimed at (1) assessing manufacturing costs for the MSOFC and system costs for a coal-based plant; (2) modifying electrodes and electrode/electrolyte interfaces to improve the electrochemical performance of the MSOFC; and (3) testing the performance of the MSOFC on hydrogen and simulated coal gas. Manufacturing costs for both the coflow and crossflow MSOFC's were assessed based on the fabrication flow charts developed by direct scaleup of tape calendering and other laboratory processes. Integrated coal-based MSOFC systems were investigated to determine capital costs and costs of electricity. Design criteria were established for a coal-fueled 200-Mw power plant. Four plant arrangements were evaluated, and plant performance was analyzed. Interfacial modification involved modification of electrodes and electrode/electrolyte interfaces to improve the MSOFC electrochemical performance. Work in the cathode and cathode/electrolyte interface was concentrated on modification of electrode porosity, electrode morphology, electrode material, and interfacial bonding. Modifications of the anode and anode/electrolyte interface included the use of additives and improvement of nickel distribution. Single cells have been tested for their electrochemical performance. Performance data were typically obtained with humidified H{sub 2} or simulated coal gas and air or oxygen. 68 figs., 29 tabs.

  13. Thin-Film Solid Oxide Fuel Cells

    NASA Technical Reports Server (NTRS)

    Chen, Xin; Wu, Nai-Juan; Ignatiev, Alex

    2009-01-01

    The development of thin-film solid oxide fuel cells (TFSOFCs) and a method of fabricating them have progressed to the prototype stage. This can result in the reduction of mass, volume, and the cost of materials for a given power level.

  14. Mixed hemimicelles solid-phase extraction of cephalosporins in biological samples with ionic liquid-coated magnetic graphene oxide nanoparticles coupled with high-performance liquid chromatographic analysis.

    PubMed

    Wu, Jianrong; Zhao, Hongyan; Xiao, Deli; Chuong, Pham-Huy; He, Jia; He, Hua

    2016-07-08

    A novel mixed hemimicelles solid phase extraction based on magnetic graphene oxide (Fe3O4/GO) and ionic liquid (IL) was developed for the simultaneous extraction and determination of trace cephalosporins in spiked human urine. The high surface area and excellent adsorption capacity of the graphene oxide after modification with1-hexadecyl-3-methylmidazoliumbromide(C16mimBr) were utilized adequately in the solid phase extraction(SPE) process. A comprehensive study of the parameters affecting the extraction recovery, such as the zeta-potential of magnetic graphene oxide, amounts of magnetic graphene oxide and surfactant, pH of solution, ionic strength, extraction time, and desorption condition were optimized. A comparative study on the use of different surfacant-coated Fe3O4/GO NPs as sorbents was presented. Good linearity (R(2)>0.9987) for all calibration curves was obtained. The LODs were ranged between 0.6 and 1.9ng mL(-1) for the cephalosporins and the LOQs were 1.5 to 5.5, respectively. Satisfactory recoveries(84.3% to 101.7%)and low relative standard deviations from 1.7% to 6.3% in biological matrices were achieved. The mixed hemimicelles magnetic SPE (MSPE) method based on ILs and Fe3O4/GO NPs magnetic separation has ever been successfully used for pretreatment of complex biological samples.

  15. Solid Oxide Fuel Cell Systems PVL Line

    SciTech Connect

    Susan Shearer - Stark State College; Gregory Rush - Rolls-Royce Fuel Cell Systems

    2012-05-01

    In July 2010, Stark State College (SSC), received Grant DE-EE0003229 from the U.S. Department of Energy (DOE), Golden Field Office, for the development of the electrical and control systems, and mechanical commissioning of a unique 20kW scale high-pressure, high temperature, natural gas fueled Stack Block Test System (SBTS). SSC worked closely with subcontractor, Rolls-Royce Fuel Cell Systems (US) Inc. (RRFCS) over a 13 month period to successfully complete the project activities. This system will be utilized by RRFCS for pre-commercial technology development and training of SSC student interns. In the longer term, when RRFCS is producing commercial products, SSC will utilize the equipment for workforce training. In addition to DOE Hydrogen, Fuel Cells, and Infrastructure Technologies program funding, RRFCS internal funds, funds from the state of Ohio, and funding from the DOE Solid State Energy Conversion Alliance (SECA) program have been utilized to design, develop and commission this equipment. Construction of the SBTS (mechanical components) was performed under a Grant from the State of Ohio through Ohio's Third Frontier program (Grant TECH 08-053). This Ohio program supported development of a system that uses natural gas as a fuel. Funding was provided under the Department of Energy (DOE) Solid-state Energy Conversion Alliance (SECA) program for modifications required to test on coal synthesis gas. The subject DOE program provided funding for the electrical build, control system development and mechanical commissioning. Performance testing, which includes electrical commissioning, was subsequently performed under the DOE SECA program. Rolls-Royce Fuel Cell Systems is developing a megawatt-scale solid oxide fuel cell (SOFC) stationary power generation system. This system, based on RRFCS proprietary technology, is fueled with natural gas, and operates at elevated pressure. A critical success factor for development of the full scale system is the capability to

  16. Effect of unsintered gadolinium-doped ceria buffer layer on performance of metal-supported solid oxide fuel cells using unsintered barium strontium cobalt ferrite cathode

    NASA Astrophysics Data System (ADS)

    Kim, Yu-Mi; Kim-Lohsoontorn, Pattaraporn; Bae, Joongmyeon

    In this study, a Gd 0.1Ce 0.9O 1.95 (GDC) buffer layer and a Ba 0.5Sr 0.5Co 0.8Fe 0.2O 3- δ (BSCF) cathode, fabricated without pre-sintering, are investigated (unsintered GDC and unsintered BSCF). The effect of the unsintered GDC buffer layer, including the thickness of the layer, on the performance of solid oxide fuel cells (SOFCs) using an unsintered BSCF cathode is studied. The maximum power density of the metal-supported SOFC using an unsintered BSCF cathode without a buffer layer is 0.81 W cm -2, which is measured after 2 h of operation (97% H 2 and 3% H 2O at the anode and ambient air at the cathode), and it significantly decreases to 0.63 W cm -2 after 50 h. At a relatively low temperature of 800 °C, SrZrO 3 and BaZrO 3, arising from interaction between BSCF and yttria-stabilized zirconia (YSZ), are detected after 50 h. Introducing a GDC interlayer between the cathode and electrolyte significantly increases the durability of the cell performance, supporting over 1000 h of cell usage with an unsintered GDC buffer layer. Comparable performance is obtained from the anode-supported cell when using an unsintered BSCF cathode with an unsintered GDC buffer layer (0.75 W cm -2) and sintered GDC buffer layer (0.82 W cm -2). When a sintered BSCF cathode is used, however, the performance increases to 1.23 W cm -2. The adhesion between the BSCF cathode and the cell can be enhanced by an unsintered GDC buffer layer, but an increase in the layer thickness (1-6 μm) increases the area specific resistance (ASR) of the cell, and the overly thick buffer layer causes delamination of the BSCF cathode. Finally, the maximum power densities of the metal-supported SOFC using an unsintered BSCF cathode and unsintered GDC buffer layer are 0.78, 0.64, 0.45 and 0.31 W cm -2 at 850, 800, 750 and 700 °C, respectively.

  17. Use of the Simple Infiltrated Microstructure Polarization Loss Estimation (SIMPLE) model to describe the performance of nano-composite solid oxide fuel cell cathodes.

    PubMed

    Nicholas, Jason D; Wang, Lin; Call, Ann V; Barnett, Scott A

    2012-11-28

    Nano-composite Sm(0.5)Sr(0.5)CoO(3-δ) (SSC)-Ce(0.9)Gd(0.1)O(1.95) (GDC) and La(0.6)Sr(0.4)Co(0.8)Fe(0.2)O(3-δ) (LSCF)-GDC Solid Oxide Fuel Cell (SOFC) cathodes with various infiltrate loading levels were prepared through multiple nitrate solution infiltrations into porous GDC ionic conducting (IC) scaffolds. Microstructural analyses indicated that the average SSC and average LSCF hemispherical particle radii remained roughly constant, at 25 nm, across multiple infiltration-gelation-firing sequences. Comparisons between symmetric cell polarization resistance measurements and Simple Infiltrated Microstructure Polarization Loss Estimation (SIMPLE) model predictions showed that the SIMPLE model was able to predict the performance of heavily infiltrated SSC-GDC and LSCF-GDC cathodes with accuracies better than 55% and 70%, respectively (without the use of fitting parameters). Poor electronic conduction between mixed ionic electronic conducting (MIEC) infiltrate particles was found in lightly infiltrated cathodes. Since these electronic conduction losses were not accounted for by the SIMPLE model, larger discrepancies between the SIMPLE-model-predicted and measured polarization resistances were observed for lightly infiltrated cathodes. This work demonstrates that the SIMPLE model can be used to quickly determine the lowest possible polarization resistance of a variety of infiltrated MIEC on IC nano-composite cathodes (NCC's) when the NCC microstructure and an experimentally-applicable set of intrinsic MIEC oxygen surface resistances and IC bulk oxygen conductivities are known. Currently, this model is the only one capable of predicting the polarization resistance of heavily infiltrated MIEC on IC NCC's as a function of temperature, cathode thickness, nano-particle size, porosity, and composition.

  18. Superparamagnetic graphene oxide-based dispersive-solid phase extraction for preconcentration and determination of tamsulosin hydrochloride in human plasma by high performance liquid chromatography-ultraviolet detection.

    PubMed

    Pashaei, Yaser; Ghorbani-Bidkorbeh, Fatemeh; Shekarchi, Maryam

    2017-05-26

    In the present study, superparamagnetic graphene oxide-Fe3O4 nanocomposites were successfully prepared by a modified impregnation method (MGOmi) and their application as a sorbent in the magnetic-dispersive solid phase extraction (M-dSPE) mode to the preconcentration and determination of tamsulosin hydrochloride (TMS) in human plasma was investigated by coupling with high performance liquid chromatography-ultraviolet detection (HPLC-UV). The structure, morphology and magnetic properties of the prepared nanocomposites were characterized using X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX), and vibrating sample magnetometry (VSM). Some factors affecting the extraction efficiency, including the pH value, amount of sorbent, extraction time, elution solvent and its volume, and desorption time were studied and optimized. Magnetic nanocomposites plasma extraction of TMS following HPLC analyses showed a linear calibration curve in the range of 0.5-50.0ngmL(-1) with an acceptable correlation coefficient (R(2)=0.9988). The method was sensitive, with a low limit of detection (0.17ngmL(-1)) and quantification (0.48ngmL(-1)). Inter- and intra-day precision expressed as relative standard deviation (n=3) and the preconcentration factor, were found to be 5.6-7.2%, 2.9-4.2% and 10, respectively. Good recoveries (98.1-101.4%) with low relative standard deviations (4.2-5.0%) indicated that the matrices under consideration do not significantly affect the extraction process. Due to its high precision and accuracy, the developed method may be a HPLC-UV alternative with M-dSPE for bioequivalence analysis of TMS in human plasma. Copyright © 2017 Elsevier B.V. All rights reserved.

  19. Co-synthesized Y-stabilized Bi2O3 and Sr-substituted LaMnO3 composite anode for high performance solid oxide electrolysis cell

    NASA Astrophysics Data System (ADS)

    Yan, Jingbo; Zhao, Zhe; Shang, Lei; Ou, Dingrong; Cheng, Mojie

    2016-07-01

    In this study we report a nano-composite anode comprised of Y-stabilized Bi2O3 (YSB) and Sr-substituted LaMnO3 (LSM) for solid oxide electrolysis cell (SOEC). The composite powder with primary particle size ranging from 20 to 80 nm is co-synthesized via a simple citric-nitrate combustion method. X-ray diffraction examination confirms cubic fluorite YSB and rhombohedral perovskite LSM as the main phases in the composite. Temperature programmed O2 desorption identifies remarkable low temperature desorption at 330 °C. Similarly, temperature programmed H2 reduction reveals strong reduction at 385 °C. The facile oxygen evolution on YSB-LSM may result from the increased amount of oxygen vacancies and improved oxygen ion mobility. A cell employing YSB-LSM composite anode achieves current density of -1.52 A cm-2 at 800 °C and 1.28 V, 50% higher than conventional LSM-YSZ cell. Impedance results and analysis of distribution of relaxation times indicate that the rate-determining anode processes are effectively accelerated on YSB-LSM. The activation energy for oxygen evolution reaction on YSB-LSM is reduced to 0.65 eV, notably lower than on LSM-YSZ (1.29 eV). The high performance of YSB-LSM composite anode is attributed to the fast ion decorporation on YSB, the facile O2 formation on LSM, and the abundant phase boundaries that facilitate the two processes.

  20. Nanocrystalline cerium oxide materials for solid fuel cell systems

    DOEpatents

    Brinkman, Kyle S

    2015-05-05

    Disclosed are solid fuel cells, including solid oxide fuel cells and PEM fuel cells that include nanocrystalline cerium oxide materials as a component of the fuel cells. A solid oxide fuel cell can include nanocrystalline cerium oxide as a cathode component and microcrystalline cerium oxide as an electrolyte component, which can prevent mechanical failure and interdiffusion common in other fuel cells. A solid oxide fuel cell can also include nanocrystalline cerium oxide in the anode. A PEM fuel cell can include cerium oxide as a catalyst support in the cathode and optionally also in the anode.

  1. Solid oxide MEMS-based fuel cells

    DOEpatents

    Jankowksi, Alan F.; Morse, Jeffrey D.

    2007-03-13

    A micro-electro-mechanical systems (MEMS) based thin-film fuel cells for electrical power applications. The MEMS-based fuel cell may be of a solid oxide type (SOFC), a solid polymer type (SPFC), or a proton exchange membrane type (PEMFC), and each fuel cell basically consists of an anode and a cathode separated by an electrolyte layer. The electrolyte layer can consist of either a solid oxide or solid polymer material, or proton exchange membrane electrolyte materials may be used. Additionally catalyst layers can also separate the electrodes (cathode and anode) from the electrolyte. Gas manifolds are utilized to transport the fuel and oxidant to each cell and provide a path for exhaust gases. The electrical current generated from each cell is drawn away with an interconnect and support structure integrated with the gas manifold. The fuel cells utilize integrated resistive heaters for efficient heating of the materials. By combining MEMS technology with thin-film deposition technology, thin-film fuel cells having microflow channels and full-integrated circuitry can be produced that will lower the operating temperature an will yield an order of magnitude greater power density than the currently known fuel cells.

  2. Extending solid state laser performance

    NASA Astrophysics Data System (ADS)

    Miesak, Ed

    2017-02-01

    Coherent Diode-Pumped Solid-State Orlando (CDO), formerly known as Lee Laser, headquartered in Orlando Florida produces CW and pulsed solid state lasers. Primary wavelengths include 1064 nm, 532 nm, and 355 nm. Other wavelengths produced include 1320 nm, 15xx nm, and 16xx nm. Pulse widths are in the range of singles to hundreds of nanoseconds. Average powers are in the range of a few watts to 1000 watts. Pulse repetition rates are typically in the range of 100 Hz to 100 KHz. Laser performance parameters are often modified according to customer requests. Laser parameters that can be adjusted include average power, pulse repetition rate, pulse length, beam quality, and wavelength. Laser parameters are typically cross-coupled such that adjusting one may change some or all of the others. Customers often request one or more parameters be changed without changing any of the remaining parameters. CDO has learned how to accomplish this successfully with rapid turn-around times and minimal cost impact. The experience gained by accommodating customer requests has produced a textbook of cause and effect combinations of laser components to accomplish almost any parameter change request. Understanding the relationships between component combinations provides valuable insight into lasing effects allowing designers to extend laser performance beyond what is currently available. This has led to several break through products, i.e. >150W average power 355 nm, >60W average power 6 ps 1064 nm, pulse lengths longer than 400 ns at 532 nm with average power >100W, >400W 532 nm with pulse lengths in the 100 ns range.

  3. Zinc oxide-copper oxide nanoplates composite as coating for solid phase microextraction combined with high performance liquid chromatography-UV detection for trace analysis of chlorophenols in water and tomato juice samples.

    PubMed

    Alizadeh, Reza; Kashkoei, Parvin Khodaei; Kazemipour, Maryam

    2016-05-01

    In the present research, the ZnO-CuO nanoplate composite (ZCNC), solid-phase microextraction (SPME) fiber coating, was prepared and its extraction capability for certain chlorophenols (CPs) was studied through directly sampling the typical CPs mixed standard solution of 4-chlorophenol, 2,3-dichlorophenol, 2,5-dichlorophenol, and 2,4,6-trichlorophenol with high performance liquid chromatography. ZCNC thickness was in the range of 50-65 nm. The effective variables on ZCNC-SPME extraction efficiency were extraction time, salt percentage, and desorption time. Accordingly, a multivariate strategy was applied based on an experimental design by using central composite design for optimizing the significant factors affecting the extraction efficiency. The detection limit and relative standard deviation (RSD) (n = 6), that include repeatability and reproducibility as the target analytes, were in the range of 0.5-5 ng ml(-1) and 5.1-14 % of standard solutions at 50 ng ml(-1) concentration of CPs, respectively. The developed technique is believed to be successfully applicable to preconcentration and determination of target analytes in environmental water and tomato juice samples. Graphical Abstract Application of zinc oxide-copper oxide nanoplates composite for extraction of chlorophenols in water and tomato juice samples and optimizing condition by experimental design method.

  4. Nanostructured solid oxide fuel cell electrodes

    NASA Astrophysics Data System (ADS)

    Sholklapper, Tal Zvi

    The ability of Solid Oxide Fuel Cells (SOFC) to directly and efficiently convert the chemical energy in hydrocarbon fuels to electricity places the technology in a unique and exciting position to play a significant role in the clean energy revolution. In order to make SOFC technology cost competitive with existing technologies, the operating temperatures have been decreased to the range where costly ceramic components may be substituted with inexpensive metal components within the cell and stack design. However, a number of issues have arisen due to this decrease in temperature: decreased electrolyte ionic conductivity, cathode reaction rate limitations, and a decrease in anode contaminant tolerance. While the decrease in electrolyte ionic conductivities has been countered by decreasing the electrolyte thickness, the electrode limitations have remained a more difficult problem. Nanostructuring SOFC electrodes addresses the major electrode issues. The infiltration method used in this dissertation to produce nanostructure SOFC electrodes creates a connected network of nanoparticles; since the method allows for the incorporation of the nanoparticles after electrode backbone formation, previously incompatible advanced electrocatalysts can be infiltrated providing electronic conductivity and electrocatalysis within well-formed electrolyte backbones. Furthermore, the method is used to significantly enhance the conventional electrode design by adding secondary electrocatalysts. Performance enhancement and improved anode contamination tolerance are demonstrated in each of the electrodes. Additionally, cell processing and the infiltration method developed in conjunction with this dissertation are reviewed.

  5. Nanostructured Solid Oxide Fuel Cell Electrodes

    SciTech Connect

    Sholklapper, Tal Zvi

    2007-01-01

    The ability of Solid Oxide Fuel Cells (SOFC) to directly and efficiently convert the chemical energy in hydrocarbon fuels to electricity places the technology in a unique and exciting position to play a significant role in the clean energy revolution. In order to make SOFC technology cost competitive with existing technologies, the operating temperatures have been decreased to the range where costly ceramic components may be substituted with inexpensive metal components within the cell and stack design. However, a number of issues have arisen due to this decrease in temperature: decreased electrolyte ionic conductivity, cathode reaction rate limitations, and a decrease in anode contaminant tolerance. While the decrease in electrolyte ionic conductivities has been countered by decreasing the electrolyte thickness, the electrode limitations have remained a more difficult problem. Nanostructuring SOFC electrodes addresses the major electrode issues. The infiltration method used in this dissertation to produce nanostructure SOFC electrodes creates a connected network of nanoparticles; since the method allows for the incorporation of the nanoparticles after electrode backbone formation, previously incompatible advanced electrocatalysts can be infiltrated providing electronic conductivity and electrocatalysis within well-formed electrolyte backbones. Furthermore, the method is used to significantly enhance the conventional electrode design by adding secondary electrocatalysts. Performance enhancement and improved anode contamination tolerance are demonstrated in each of the electrodes. Additionally, cell processing and the infiltration method developed in conjunction with this dissertation are reviewed.

  6. Modeling Degradation in Solid Oxide Electrolysis Cells

    SciTech Connect

    Manohar S. Sohal; Anil V. Virkar; Sergey N. Rashkeev; Michael V. Glazoff

    2010-09-01

    Idaho National Laboratory has an ongoing project to generate hydrogen from steam using solid oxide electrolysis cells (SOECs). To accomplish this, technical and degradation issues associated with the SOECs will need to be addressed. This report covers various approaches being pursued to model degradation issues in SOECs. An electrochemical model for degradation of SOECs is presented. The model is based on concepts in local thermodynamic equilibrium in systems otherwise in global thermodynamic no equilibrium. It is shown that electronic conduction through the electrolyte, however small, must be taken into account for determining local oxygen chemical potential, , within the electrolyte. The within the electrolyte may lie out of bounds in relation to values at the electrodes in the electrolyzer mode. Under certain conditions, high pressures can develop in the electrolyte just near the oxygen electrode/electrolyte interface, leading to oxygen electrode delamination. These predictions are in accordance with the reported literature on the subject. Development of high pressures may be avoided by introducing some electronic conduction in the electrolyte. By combining equilibrium thermodynamics, no equilibrium (diffusion) modeling, and first-principles, atomic scale calculations were performed to understand the degradation mechanisms and provide practical recommendations on how to inhibit and/or completely mitigate them.

  7. Solid Oxide Fuel Cell Hybrid System for Distributed Power Generation

    SciTech Connect

    Nguyen Minh; Faress Rahman

    2002-12-31

    This report summarizes the work performed by Hybrid Power Generation Systems, LLC during the October 2002 to December 2002 reporting period under Cooperative Agreement DE-FC26-01NT40779 for the U. S. Department of Energy, National Energy Technology Laboratory (DOE/NETL) entitled ''Solid Oxide Fuel Cell Hybrid System for Distributed Power Generation''. The main objective of this project is to develop and demonstrate the feasibility of a highly efficient hybrid system integrating a planar Solid Oxide Fuel Cell (SOFC) and a turbogenerator. The following activities have been carried out during this reporting period: {lg_bullet} Conceptual system design trade studies were performed {lg_bullet} Part-load performance analysis was conducted {lg_bullet} Primary system concept was down-selected {lg_bullet} Dynamic control model has been developed {lg_bullet} Preliminary heat exchanger designs were prepared {lg_bullet} Pressurized SOFC endurance testing was performed

  8. Solid Oxide Fuel Cell Hybrid System for Distributed Power Generation

    SciTech Connect

    Nguyen Minh

    2002-03-31

    This report summarizes the work performed by Honeywell during the January 2002 to March 2002 reporting period under Cooperative Agreement DE-FC26-01NT40779 for the U. S. Department of Energy, National Energy Technology Laboratory (DOE/NETL) entitled ''Solid Oxide Fuel Cell Hybrid System for Distributed Power Generation''. The main objective of this project is to develop and demonstrate the feasibility of a highly efficient hybrid system integrating a planar Solid Oxide Fuel Cell (SOFC) and a turbogenerator. For this reporting period the following activities have been carried out: {lg_bullet} Conceptual system design trade studies were performed {lg_bullet} System-level performance model was created {lg_bullet} Dynamic control models are being developed {lg_bullet} Mechanical properties of candidate heat exchanger materials were investigated {lg_bullet} SOFC performance mapping as a function of flow rate and pressure was completed

  9. Generator configuration for solid oxide fuel cells

    DOEpatents

    Reichner, Philip

    1989-01-01

    Disclosed are improvements in a solid oxide fuel cell generator 1 having a multiplicity of electrically connected solid oxide fuel cells 2, where a fuel gas is passed over one side of said cells and an oxygen-containing gas is passed over the other side of said cells resulting in the generation of heat and electricity. The improvements comprise arranging the cells in the configuration of a circle, a spiral, or folded rows within a cylindrical generator, and modifying the flow rate, oxygen concentration, and/or temperature of the oxygen-containing gases that flow to those cells that are at the periphery of the generator relative to those cells that are at the center of the generator. In these ways, a more uniform temperature is obtained throughout the generator.

  10. Intermediate temperature solid oxide fuel cells.

    PubMed

    Brett, Daniel J L; Atkinson, Alan; Brandon, Nigel P; Skinner, Stephen J

    2008-08-01

    High temperature solid oxide fuel cells (SOFCs), typified by developers such as Siemens Westinghouse and Rolls-Royce, operate in the temperature region of 850-1000 degrees C. For such systems, very high efficiencies can be achieved from integration with gas turbines for large-scale stationary applications. However, high temperature operation means that the components of the stack need to be predominantly ceramic and high temperature metal alloys are needed for many balance-of-plant components. For smaller scale applications, where integration with a heat engine is not appropriate, there is a trend to move to lower temperatures of operation, into the so-called intermediate temperature (IT) range of 500-750 degrees C. This expands the choice of materials and stack geometries that can be used, offering reduced system cost and, in principle, reducing the corrosion rate of stack and system components. This review introduces the IT-SOFC and explains the advantages of operation in this temperature regime. The main advances made in materials chemistry that have made IT operation possible are described and some of the engineering issues and the new opportunities that reduced temperature operation affords are discussed. This tutorial review examines the advances being made in materials and engineering that are allowing solid oxide fuel cells to operate at lower temperature. The challenges and advantages of operating in the so-called 'intermediate temperature' range of 500-750 degrees C are discussed and the opportunities for applications not traditionally associated with solid oxide fuel cells are highlighted. This article serves as an introduction for scientists and engineers interested in intermediate temperature solid oxide fuel cells and the challenges and opportunities of reduced temperature operation.

  11. OXIDATION-REDUCTION CAPACITIES OF AQUIFER SOLIDS

    EPA Science Inventory

    Measurements of the oxidation (i.e., of aqueous Cr2+) and reduction (i.e., of aqueous Cr2O72- and H202) capacities of aquifer solids and groundwater have been made on samples from a sand-and-gravel aquifer. The gro...

  12. SOLID STATE ENERGY CONVERSION ALLIANCE (SECA) SOLID OXIDE FUEL CELL PROGRAM

    SciTech Connect

    Unknown

    2003-06-01

    This report summarizes the progress made during the September 2001-March 2002 reporting period under Cooperative Agreement DE-FC26-01NT41245 for the U. S. Department of Energy, National Energy Technology Laboratory (DOE/NETL) entitled ''Solid State Energy Conversion Alliance (SECA) Solid Oxide Fuel Cell Program''. The program focuses on the development of a low-cost, high-performance 3-to-10-kW solid oxide fuel cell (SOFC) system suitable for a broad spectrum of power-generation applications. The overall objective of the program is to demonstrate a modular SOFC system that can be configured to create highly efficient, cost-competitive, and environmentally benign power plants tailored to specific markets. When fully developed, the system will meet the efficiency, performance, life, and cost goals for future commercial power plants.

  13. SOLID STATE ENERGY CONVERSION ALLIANCE (SECA) SOLID OXIDE FUEL CELL PROGRAM

    SciTech Connect

    Nguyen Minh; Jim Powers

    2003-10-01

    This report summarizes the work performed for April 2003--September 2003 reporting period under Cooperative Agreement DE-FC26-01NT41245 for the U.S. Department of Energy, National Energy Technology Laboratory (DOE/NETL) entitled ''Solid State Energy Conversion Alliance (SECA) Solid oxide Fuel Cell Program''. During this reporting period, the conceptual system design activity was completed. The system design, including strategies for startup, normal operation and shutdown, was defined. Sealant and stack materials for the solid oxide fuel cell (SOFC) stack were identified which are capable of meeting the thermal cycling and degradation requirements. A cell module was tested which achieved a stable performance of 0.238 W/cm{sup 2} at 95% fuel utilization. The external fuel processor design was completed and fabrication begun. Several other advances were made on various aspects of the SOFC system, which are detailed in this report.

  14. Solid oxide fuel cell with monolithic core

    DOEpatents

    McPheeters, Charles C.; Mrazek, Franklin C.

    1988-01-01

    A solid oxide fuel cell in which fuel and oxidant gases undergo an electrochemical reaction to produce an electrical output includes a monolithic core comprised of a corrugated conductive sheet disposed between upper and lower generally flat sheets. The corrugated sheet includes a plurality of spaced, parallel, elongated slots which form a series of closed, linear, first upper and second lower gas flow channels with the upper and lower sheets within which a fuel gas and an oxidant gas respectively flow. Facing ends of the fuel cell are generally V-shaped and provide for fuel and oxidant gas inlet and outlet flow, respectively, and include inlet and outlet gas flow channels which are continuous with the aforementioned upper fuel gas and lower oxidant gas flow channels. The upper and lower flat sheets and the intermediate corrugated sheet are preferably comprised of ceramic materials and are securely coupled together such as by assembly in the green state and sintering together during firing at high temperatures. A potential difference across the fuel cell, or across a stacked array of similar fuel cells, is generated when an oxidant gas such as air and a fuel such as hydrogen gas is directed through the fuel cell at high temperatures, e.g., between 700.degree. C. and 1100.degree. C.

  15. Solid oxide fuel cell with monolithic core

    DOEpatents

    McPheeters, C.C.; Mrazek, F.C.

    1988-08-02

    A solid oxide fuel cell in which fuel and oxidant gases undergo an electrochemical reaction to produce an electrical output includes a monolithic core comprised of a corrugated conductive sheet disposed between upper and lower generally flat sheets. The corrugated sheet includes a plurality of spaced, parallel, elongated slots which form a series of closed, linear, first upper and second lower gas flow channels with the upper and lower sheets within which a fuel gas and an oxidant gas respectively flow. Facing ends of the fuel cell are generally V-shaped and provide for fuel and oxidant gas inlet and outlet flow, respectively, and include inlet and outlet gas flow channels which are continuous with the aforementioned upper fuel gas and lower oxidant gas flow channels. The upper and lower flat sheets and the intermediate corrugated sheet are preferably comprised of ceramic materials and are securely coupled together such as by assembly in the green state and sintering together during firing at high temperatures. A potential difference across the fuel cell, or across a stacked array of similar fuel cells, is generated when an oxidant gas such as air and a fuel such as hydrogen gas is directed through the fuel cell at high temperatures, e.g., between 700 C and 1,100 C. 8 figs.

  16. Realistic prediction of solid pharmaceutical oxidation products by using a novel forced oxidation system.

    PubMed

    Ueyama, Eiji; Tamura, Kousuke; Mizukawa, Kousei; Kano, Kenji

    2014-04-01

    This study investigated a novel solid-state-based forced oxidation system to enable a realistic prediction of pharmaceutical product oxidation, a key consideration in drug development and manufacture. Polysorbate 80 and ferric(III) acetylacetonate were used as an organic hydroperoxide source and a transition metal catalyst, respectively. Homogeneous solutions of target compounds and these reagents were prepared in a mixed organic solvent. The organic solvent was removed rapidly under reduced pressure, and the oxidation of the resulting dried solid was investigated. Analysis of the oxidation products generated in test compounds by this proposed forced oxidation system using HPLC showed a high similarity with those generated during more prolonged naturalistic drug oxidation. The proposed system provided a better predictive performance in prediction of realistic oxidative degradants of the drugs tested than did other established methods. Another advantage of this system was that the generation of undesired products of hydrolysis, solvolysis, and thermolysis was prevented because efficient oxidation was achieved under mild conditions. The results of this study suggest that this system is suitable for a realistic prediction of oxidative degradation of solid pharmaceuticals.

  17. Preparation and performances of Co-Mn spinel coating on a ferritic stainless steel interconnect material for solid oxide fuel cell application

    NASA Astrophysics Data System (ADS)

    Zhang, H. H.; Zeng, C. L.

    2014-04-01

    Ferritic stainless steels have become the candidate materials for interconnects of intermediate temperature solid oxide fuel cell (SOFC). The present issues to be solved urgently for the application of ferritic stainless steel interconnects are their rapid increase in contact resistance and Cr poisoning. In the present study, a chloride electrolyte suspension has been developed to electro-deposit a Co-Mn alloy on a type 430 stainless steel, followed by heat treatment at 750 °C in argon and at 800 °C in air to obtain Co-Mn spinel coatings. The experimental results indicate that an adhesive and compact Co-Mn alloy layer can be deposited in the chloride solution. After heat treatment, a complex coating composed of an external MnCo2O4 layer and an inner Cr-rich oxide layer has been formed on 430SS. The coating improves the oxidation resistance of the steel at 800 °C in air, especially in wet air, and inhibits the outward diffusion of Cr from the Cr-rich scale. Moreover, a low contact resistance has been achieved with the application of the spinel coatings.

  18. The Ca element effect on the enhancement performance of Sr2Fe1.5Mo0.5O6-δ perovskite as cathode for intermediate-temperature solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Qiao, Jinshuo; Chen, Wenjun; Wang, Wenyi; Wang, Zhenhua; Sun, Wang; Zhang, Jing; Sun, Kening

    2016-11-01

    In this paper, the partial substitution of atomic elements from the A site of a perovskite is investigated in order to develop cathode materials for solid oxide fuel cell (SOFC) applications. Herein, Sr2-xCaxFe1.5Mo0.5O6-δ (SCFM), compounds were investigated by characterizing structural properties, chemical compatibility, electrical properties, electrochemical performance and stability. Thermal expansion coefficients were found to decrease when increasing the Ca content. X-ray photoelectron spectroscopy analysis suggests that Ca doping significantly affects the Fe2+/Fe3+ and Mo6+/Mo5+ ratios. For a doping level of x = 0.4, the sample showed the lowest interface polarization (Rp), the highest conductivity and a maximum power density of 1.26 W cm-2 at 800 °C. These results suggest that SCFM cathode materials are excellent candidates for intermediate temperature solid oxide fuel cells applications.

  19. Intermediate Temperature Solid Oxide Fuel Cell Development

    SciTech Connect

    S. Elangovan; Scott Barnett; Sossina Haile

    2008-06-30

    Solid oxide fuel cells (SOFCs) are high efficiency energy conversion devices. Present materials set, using yttria stabilized zirconia (YSZ) electrolyte, limit the cell operating temperatures to 800 C or higher. It has become increasingly evident however that lowering the operating temperature would provide a more expeditious route to commercialization. The advantages of intermediate temperature (600 to 800 C) operation are related to both economic and materials issues. Lower operating temperature allows the use of low cost materials for the balance of plant and limits degradation arising from materials interactions. When the SOFC operating temperature is in the range of 600 to 700 C, it is also possible to partially reform hydrocarbon fuels within the stack providing additional system cost savings by reducing the air preheat heat-exchanger and blower size. The promise of Sr and Mg doped lanthanum gallate (LSGM) electrolyte materials, based on their high ionic conductivity and oxygen transference number at the intermediate temperature is well recognized. The focus of the present project was two-fold: (a) Identify a cell fabrication technique to achieve the benefits of lanthanum gallate material, and (b) Investigate alternative cathode materials that demonstrate low cathode polarization losses at the intermediate temperature. A porous matrix supported, thin film cell configuration was fabricated. The electrode material precursor was infiltrated into the porous matrix and the counter electrode was screen printed. Both anode and cathode infiltration produced high performance cells. Comparison of the two approaches showed that an infiltrated cathode cells may have advantages in high fuel utilization operations. Two new cathode materials were evaluated. Northwestern University investigated LSGM-ceria composite cathode while Caltech evaluated Ba-Sr-Co-Fe (BSCF) based pervoskite cathode. Both cathode materials showed lower polarization losses at temperatures as low as 600

  20. The TMI Regenerative Solid Oxide Fuel Cell

    NASA Technical Reports Server (NTRS)

    Cable, Thomas L.; Ruhl, Robert C.; Petrik, Michael

    1996-01-01

    Energy storage and production in space requires rugged, reliable hardware which minimizes weight, volume, and maintenance while maximizing power output and usable energy storage. Systems generally consist of photovoltaic solar arrays which operate (during sunlight cycles) to provide system power and regenerate fuel (hydrogen) via water electrolysis and (during dark cycles) fuel cells convert hydrogen into electricity. Common configurations use two separate systems (fuel cell and electrolyzer) in conjunction with photovoltaic cells. Reliability, power to weight and power to volume ratios could be greatly improved if both power production (fuel cells) and power storage (electrolysis) functions can be integrated into a single unit. The solid oxide fuel cell (SOFC) based design integrates fuel cell and electrolyzer functions and potentially simplifies system requirements. The integrated fuel cell/electrolyzer design also utilizes innovative gas storage concepts and operates like a rechargeable 'hydrogen-oxygen battery'. Preliminary research has been completed on improved H2/H20 electrode (SOFC anode/electrolyzer cathode) materials for regenerative fuel cells. Tests have shown improved cell performance in both fuel and electrolysis modes in reversible fuel cell tests. Regenerative fuel cell efficiencies, ratio of power out (fuel cell mode) to power in (electrolyzer mode), improved from 50 percent using conventional electrode materials to over 80 percent. The new materials will allow a single SOFC system to operate as both the electolyzer and fuel cell. Preliminary system designs have also been developed to show the technical feasibility of using the design for space applications requiring high energy storage efficiencies and high specific energy. Small space systems also have potential for dual-use, terrestrial applications.

  1. Fabrication of lanthanum strontium cobalt ferrite (LSCF) cathodes for high performance solid oxide fuel cells using a low price commercial inkjet printer

    NASA Astrophysics Data System (ADS)

    Han, Gwon Deok; Neoh, Ke Chean; Bae, Kiho; Choi, Hyung Jong; Park, Suk Won; Son, Ji-Won; Shim, Joon Hyung

    2016-02-01

    In this study, we investigate a method to fabricate high quality lanthanum strontium cobalt ferrite (LSCF) cathodes for solid oxide fuel cells (SOFCs) using a commercial low price inkjet printer. The ink source is synthesized by dissolving the LSCF nanopowder in a water-based solvent with a proper amount of surfactants. Microstructures of the LSCF layer, including porosity and thickness per printing scan cycle, are adjusted by grayscale in the printing image. It is successfully demonstrated that anode-supported SOFCs with optimally printed LSCF cathodes can produce decent power output, i.e., a maximum peak power density of 377 mW cm-2 at 600 °C, in our experiment. We expect that this approach can support the quick and easy prototyping and evaluating of a variety of cathode materials in SOFC research.

  2. SOLID OXIDE FUEL CELL HYBRID SYSTEM FOR DISTRIBUTED POWER GENERATION

    SciTech Connect

    Kurt Montgomery; Nguyen Minh

    2003-08-01

    This report summarizes the work performed by Honeywell during the October 2001 to December 2001 reporting period under Cooperative Agreement DE-FC26-01NT40779 for the U. S. Department of Energy, National Energy Technology Laboratory (DOE/NETL) entitled ''Solid Oxide Fuel Cell Hybrid System for Distributed Power Generation''. The main objective of this project is to develop and demonstrate the feasibility of a highly efficient hybrid system integrating a planar Solid Oxide Fuel Cell (SOFC) and a turbogenerator. The conceptual and demonstration system designs were proposed and analyzed, and these systems have been modeled in Aspen Plus. Work has also started on the assembly of dynamic component models and the development of the top-level controls requirements for the system. SOFC stacks have been fabricated and performance mapping initiated.

  3. Modeling for CVD of Solid Oxide Electrolyte

    SciTech Connect

    Starr, T.L.

    2002-09-18

    Because of its low thermal conductivity, high thermal expansion and high oxygen ion conductivity yttria-stabilized zirconia (YSZ) is the material of choice for high temperature electrolyte applications. Current coating fabrication methods have their drawbacks, however. Air plasma spray (APS) is a relatively low-cost process and is suitable for large and relatively complex shapes. it is difficult to produce uniform, relatively thin coatings with this process, however, and the coatings do not exhibit the columnar microstructure that is needed for reliable, long-term performance. The electron-beam physical vapor deposition (EB-PVD) process does produce the desirable microstructure, however, the capital cost of these systems is very high and the line-of-sight nature of the process limits coating uniformity and the ability to coat large and complex shapes. The chemical vapor deposition (CVD) process also produces the desirable columnar microstructure and--under proper conditions--can produce uniform coatings over complex shapes. CVD has been used for many materials but is relatively undeveloped for oxides, in general, and for zirconia, in particular. The overall goal of this project--a joint effort of the University of Louisville and Oak Ridge National Laboratory (ORNL)--is to develop the YSZ CVD process for high temperature electrolyte applications. This report describes the modeling effort at the University of Louisville, which supports the experimental work at ORNL. Early work on CVD of zirconia and yttria used metal chlorides, which react with water vapor to form solid oxide. Because of this rapid gas-phase reaction the water generally is formed in-situ using the reverse water-gas-shift reaction or a microwave plasma. Even with these arrangements gas-phase nucleation and powder formation are problems when using these precursors. Recent efforts on CVD of zirconia and YSZ have focused on use of metal-organic precursors (MOCVD). These are more stable in the gas

  4. Materials issues in solid oxide fuel cell systems

    SciTech Connect

    Ziomek-Moroz, M.

    2007-03-02

    Hydrogen is the main fuel for all types of fuel cells except direct methanol fuel cells. Hydrogen can be generated from all manner of fossil fuels, including coal, natural gas, diesel, gasoline, other hydrocarbons, and oxygenates (e.g., methanol, ethanol, butanol, etc.). The presence of carbon oxides in the fuel can cause significant performance problems resulting in decreasing the cell performance of fuel cells, including solid oxide fuel cells (SOFC). In the SOFC, the high (800-1000°C) operating temperature yields advantages (e.g., internal fuel reforming) and disadvantages (e.g., material selection and degradation problems). Significant progress in reducing the operating temperature of the SOFC below ~800 ºC may allow less expensive metallic materials to be used for interconnects. This presentation provides insight on the material performance of ferritic steels in fuels containing carbon oxides and seeks to quantify the extent of possible degradation due to carbon species in the gas stream.

  5. Solid Oxide Fuel Cell Auxiliary Power Unit

    SciTech Connect

    J. Weber

    2001-12-12

    Solid Oxide Fuel Cell (SOFC) is an attractive, efficient, clean source of power for transportation, military, and stationary applications. Delphi has pioneered its application as an auxiliary Power Unit (APU) for transportation. Delphi is also interested in marketing this technology for stationary applications. Its key advantages are high efficiency and compatibility with gasoline, natural gas and diesel fuel. It's consistent with mechanizations that support the trend to low emissions. Delphi is committed to working with customers and partners to bring this novel technology to market.

  6. Tubular solid oxide fuel cell development program

    SciTech Connect

    1995-08-01

    This paper presents an overview of the Westinghouse Solid Oxide Fuel Cell (SOFC) development activities and current program status. The Westinghouse goal is to develop a cost effective cell that can operate for 50,000 to 100,000 hours. Progress toward this goal will be discussed and test results presented for multiple single cell tests which have now successfully exceeded 56,000 hours of continuous power operation at temperature. Results of development efforts to reduce cost and increase power output of tubular SOFCs are described.

  7. Sealant materials for solid oxide fuel cells

    SciTech Connect

    Krumpelt, M.

    1995-08-01

    The objective of this work is to complete the development of soft glass-ceramic sealants for the solid oxide fuel cell (SOFC). Among other requirements, the materials must soften at the operation temperature of the fuel cell (600-1000{degrees}C) to relieve stresses between stack components, and their thermal expansions must be tailored to match those of the stack materials. Specific objectives included addressing the needs of industrial fuel cell developers, based on their evaluation of samples we supply, as well as working with commercial glass producers to achieve scaled-up production of the materials without changing their properties.

  8. Tubular solid oxide fuel cell current collector

    DOEpatents

    Bischoff, Brian L.; Sutton, Theodore G.; Armstrong, Timothy R.

    2010-07-20

    An internal current collector for use inside a tubular solid oxide fuel cell (TSOFC) electrode comprises a tubular coil spring disposed concentrically within a TSOFC electrode and in firm uniform tangential electrical contact with the electrode inner surface. The current collector maximizes the contact area between the current collector and the electrode. The current collector is made of a metal that is electrically conductive and able to survive under the operational conditions of the fuel cell, i.e., the cathode in air, and the anode in fuel such as hydrogen, CO, CO.sub.2, H.sub.2O or H.sub.2S.

  9. Solid oxide fuel cell having monolithic core

    NASA Astrophysics Data System (ADS)

    Ackerman, J. P.; Young, J. E.

    1983-10-01

    A solid oxide fuel cell is described for electrochemically combining fuel and oxidant for generating galvanic output, wherein the cell core has an array of electrolyte and interconnect walls that are substantially devoid of any composite inert materials for support. The core is monolithic, where each electrolyte wall consists of thin layers of cathode and anode materials sandwiching a thin layer of electrolyte material. The electrolyte walls are arranged and backfolded between adjacent interconnect walls operable to define a plurality of core passageways alternately arranged where the inside faces have only the anode material or only the cathode material exposed. Each layer of the electrolyte and interconnect materials 0.002 to 0.01 cm thick; and each layer of the cathode and anode materials is 0.002 to 0.05 cm thick.

  10. The performance of La0.6Sr1.4MnO4 layered perovskite electrode material for intermediate temperature symmetrical solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Zhou, Jun; Chen, Gang; Wu, Kai; Cheng, Yonghong

    2014-12-01

    A layered perovskite electrode material, La0.6Sr1.4MnO4+δ (LSMO4), has been studied for intermediate temperature symmetrical solid oxide fuel cells (IT-SSOFCs) on La0.9Sr0.1Ga0.8Mg0.2O3-δ (LSGM) electrolyte. The chemical compatibility tests indicate that no reaction occurred between LSMO4 oxide and LSGM electrolyte at temperature up to 1000 °C both in air and 5% H2. The lower conductivity in 5% H2 and higher conduction activation energy than those in air would be caused by poorer overlap of both σ and π bonds. DFT + U calculations also show that oxygen vacancies which formed in reducing atmosphere may block the 3D hopping path for electrons or holes through Mn-O-Mn chains. For LSMO4 electrode, SEM results indicate that the electrode formed good contact with the electrolyte after being sintered at 900 °C for 2 h. At 800 °C, the polarization resistance of the LSMO4 cathode is about 0.87 Ω cm2 in air, while the polarization resistance of the LSMO4 anode is about 2.07 Ω cm2 in 5% H2. LSMO4 exhibits better electrochemical activity for oxygen reduction than that for hydrogen oxidation. A cell with LSGM electrolyte, LSMO4-LSGM mixture as anode and cathode simultaneously displays a maximum power density of 59 mW cm-2 at 800 °C.

  11. Solid oxide fuel cell having monolithic core

    DOEpatents

    Ackerman, J.P.; Young, J.E.

    1983-10-12

    A solid oxide fuel cell is described for electrochemically combining fuel and oxidant for generating galvanic output, wherein the cell core has an array of electrolyte and interconnect walls that are substantially devoid of any composite inert materials for support. Instead, the core is monolithic, where each electrolyte wall consists of thin layers of cathode and anode materials sandwiching a thin layer of electrolyte material therebetween. The electrolyte walls are arranged and backfolded between adjacent interconnect walls operable to define a plurality of core passageways alternately arranged where the inside faces thereof have only the anode material or only the cathode material exposed. Means direct the fuel to the anode-exposed core passageways and means direct the oxidant to the anode-exposed core passageways and means direct the oxidant to the cathode-exposed core passageway; and means also direct the galvanic output to an exterior circuit. Each layer of the electrolyte and interconnect materials is of the order of 0.002 to 0.01 cm thick; and each layer of the cathode and anode materials is of the order of 0.002 to 0.05 cm thick.

  12. CoxFe1-x oxide coatings on metallic interconnects for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Shen, Fengyu; Lu, Kathy

    2016-10-01

    In order to improve the performance of Cr-containing steel as an interconnect material for solid oxide fuel cells, CoFe alloy coatings with Co:Fe ratios of 9:1, 8:2, 7:3, 6:4, and 5:5 are deposited by electrodeposition and then oxidized to CoxFe1-x oxide coatings with a thickness of ∼6 μm as protective layers on the interconnect. The area specific resistance of the coated interconnect increases with the Fe content. Higher Co content oxide coatings are more effective in limiting the growth of the chromia scale while all coatings are effective in inhibiting Cr diffusion and evaporation. With the Co0.8Fe0.2 oxide coated interconnect, the electrochemical performance of the Sm0.5Sr0.5Co0.2Fe0.8O3 cathode is improved. Only 1.54 atomic percentage of Cr is detected on the surface of the Sm0.5Sr0.5Co0.2Fe0.8O3 cathode while no Cr is detected 0.66 μm or more into the cathode. CoxFe1-x oxide coatings are promising candidates for solid oxide fuel cell interconnects with the advantage of using existing cathode species for compatibility and performance enhancement.

  13. SOLID OXIDE FUEL CELL HYBRID SYSTEM FOR DISTRIBUTED POWER GENERATION

    SciTech Connect

    Unknown

    2002-03-01

    This report summarizes the work performed by Honeywell during the July 2001 to September 2001 reporting period under Cooperative Agreement DE-FC26-01NT40779 for the U. S. Department of Energy, National Energy Technology Laboratory (DOE/NETL) entitled ''Solid Oxide Fuel Cell Hybrid System for Distributed Power Generation''. The main objective of this project is to develop and demonstrate the feasibility of a highly efficient hybrid system integrating a planar Solid Oxide Fuel Cell (SOFC) and a turbogenerator. An internal program kickoff was held at Honeywell in Torrance, CA. The program structure was outlined and the overall technical approach for the program was presented to the team members. Detail program schedules were developed and detailed objectives were defined. Initial work has begun on the system design and pressurized SOFC operation.

  14. Solid Oxide Fuel Cell Hybrid System for Distributed Power Generation

    SciTech Connect

    Nguyen Minh

    2004-07-04

    This report summarizes the work performed by Hybrid Power Generation Systems, LLC (HPGS) during the January to June 2004 reporting period under Cooperative Agreement DE-FC26-01NT40779 for the U. S. Department of Energy, National Energy Technology Laboratory (DOE/NETL) entitled ''Solid Oxide Fuel Cell Hybrid System for Distributed Power Generation''. The main objective of this project is to develop and demonstrate the feasibility of a highly efficient hybrid system integrating a planar Solid Oxide Fuel Cell (SOFC) and a micro-turbine. In addition, an activity included in this program focuses on the development of an integrated coal gasification fuel cell system concept based on planar SOFC technology. Also, another activity included in this program focuses on the development of SOFC scale up strategies.

  15. Solid Oxide Fuel Cell Hybrid System for Distributed Power Generation

    SciTech Connect

    Faress Rahman; Nguyen Minh

    2004-01-04

    This report summarizes the work performed by Hybrid Power Generation Systems, LLC (HPGS) during the July 2003 to December 2003 reporting period under Cooperative Agreement DE-FC26-01NT40779 for the U. S. Department of Energy, National Energy Technology Laboratory (DOE/NETL) entitled ''Solid Oxide Fuel Cell Hybrid System for Distributed Power Generation''. The main objective of this project is to develop and demonstrate the feasibility of a highly efficient hybrid system integrating a planar Solid Oxide Fuel Cell (SOFC) and a micro-turbine. In addition, an activity included in this program focuses on the development of an integrated coal gasification fuel cell system concept based on planar SOFC technology. Also, another activity included in this program focuses on the development of SOFC scale up strategies.

  16. Solid Oxide Fuel Cell Hybrid System for Distributed Power Generation

    SciTech Connect

    David Deangelis; Rich Depuy; Debashis Dey; Georgia Karvountzi; Nguyen Minh; Max Peter; Faress Rahman; Pavel Sokolov; Deliang Yang

    2004-09-30

    This report summarizes the work performed by Hybrid Power Generation Systems, LLC (HPGS) during the April to October 2004 reporting period in Task 2.3 (SOFC Scaleup for Hybrid and Fuel Cell Systems) under Cooperative Agreement DE-FC26-01NT40779 for the U. S. Department of Energy, National Energy Technology Laboratory (DOE/NETL), entitled ''Solid Oxide Fuel Cell Hybrid System for Distributed Power Generation''. This study analyzes the performance and economics of power generation systems for central power generation application based on Solid Oxide Fuel Cell (SOFC) technology and fueled by natural gas. The main objective of this task is to develop credible scale up strategies for large solid oxide fuel cell-gas turbine systems. System concepts that integrate a SOFC with a gas turbine were developed and analyzed for plant sizes in excess of 20 MW. A 25 MW plant configuration was selected with projected system efficiency of over 65% and a factory cost of under $400/kW. The plant design is modular and can be scaled to both higher and lower plant power ratings. Technology gaps and required engineering development efforts were identified and evaluated.

  17. Solid oxide fuel cell having monolithic core

    DOEpatents

    Ackerman, John P.; Young, John E.

    1984-01-01

    A solid oxide fuel cell for electrochemically combining fuel and oxidant for generating galvanic output, wherein the cell core has an array of electrolyte and interconnect walls that are substantially devoid of any composite inert materials for support. Instead, the core is monolithic, where each electrolyte wall consists of thin layers of cathode and anode materials sandwiching a thin layer of electrolyte material therebetween, and each interconnect wall consists of thin layers of the cathode and anode materials sandwiching a thin layer of interconnect material therebetween. The electrolyte walls are arranged and backfolded between adjacent interconnect walls operable to define a plurality of core passageways alternately arranged where the inside faces thereof have only the anode material or only the cathode material exposed. Means direct the fuel to the anode-exposed core passageways and means direct the oxidant to the cathode-exposed core passageway; and means also direct the galvanic output to an exterior circuit. Each layer of the electrolyte and interconnect materials is of the order of 0.002-0.01 cm thick; and each layer of the cathode and anode materials is of the order of 0.002-0.05 cm thick.

  18. Curvature in solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Li, Wenxia; Hasinska, Kathy; Seabaugh, Matt; Swartz, Scott; Lannutti, John

    At this point in history, curvature is inherent to the laminated components that comprise solid oxide fuel cells (SOFCs). Surprisingly, however, this fact has never been previously quantified in the literature. In addition, potential curvature changes associated with NiO reduction and re-oxidation during operation have not been investigated. In this report, an optical profilometer was employed to non-destructively quantify the surface curvature or cracking behavior observed on a large scale in industrially manufactured cells. This provides insights into the challenges that the component materials face as well as additional appreciation for why, in spite of a concerted effort to commercialize SOFC power generation, all currently manufactured SOFC stacks fail. Our results demonstrate that cracked electrolyte areas (caused by differential sintering) are flatter than uncracked regions. The height of the electrolyte surface ranged from 86 to 289 μm above the baseline following sintering. Reduction typically results in increases in curvature of up to 214 μm. Initial crack density appears to affect curvature evolution during reduction; the higher the crack density, the smaller the curvature increase following reduction at 600 °C. In general, however, we observed that the electrolyte layer is remarkably resistant to further cracking during these typographic changes. Following oxidation at 750 °C, large changes in curvature (up to 280 μm) are noted that appear to be related to the strength of the bond between the electrolyte and the underlying anode.

  19. Engineered glass seals for solid-oxide fuel cells

    DOEpatents

    Surdoval, Wayne; Lara-Curzio, Edgar; Stevenson, Jeffry; Muth, Joseph Thomas; Armstrong, Beth L.; Shyam, Amit; Trejo, Rosa M.; Wang, Yanli; Chou, Yeong Shyung; Shultz, Travis Ray

    2017-02-07

    A seal for a solid oxide fuel cell includes a glass matrix having glass percolation therethrough and having a glass transition temperature below 650.degree. C. A deformable second phase material is dispersed in the glass matrix. The second phase material can be a compliant material. The second phase material can be a crushable material. A solid oxide fuel cell, a precursor for forming a seal for a solid oxide fuel cell, and a method of making a seal for a solid oxide fuel cell are also disclosed.

  20. Evaluation of the Effect of Sulfur on the Performance of Nickel/Gadolinium-Doped Ceria Based Solid Oxide Fuel Cell Anodes.

    PubMed

    Riegraf, Matthias; Yurkiv, Vitaliy; Costa, Rémi; Schiller, Günter; Friedrich, K Andreas

    2017-02-08

    The focus of this study is the measurement and understanding of the sulfur poisoning phenomena of Ni/gadolinium-doped ceria (CGO) based solid oxide fuel cells (SOFC). Cells with Ni/CGO10 and NiCu5/CGO40 anodes were characterized by using impedance spectroscopy at different temperatures and H2 /H2 O fuel ratios. The short-term sulfur poisoning behavior was investigated systematically at temperatures of 800-950 °C, current densities of 0-0.75 A cm(-2) , and H2 S concentrations of 1-20 ppm. A sulfur poisoning mitigation effect was observed at high current loads and temperatures. The poisoning behavior was reversible for short exposure times. It was observed that the sulfur-affected processes exhibited significantly different relaxation times that depend on the Gd content in the CGO phase. Moreover, it was demonstrated that the capacitance of Ni/CGO10 anodes is strongly dependent on the temperature and gas-phase composition, which reflects a changing Ce(3+) /Ce(4+) ratio. © 2017 The Authors. Published by Wiley-VCH Verlag GmbH & Co. KGaA.

  1. Enhanced performance of solid oxide fuel cells using BaZr0.2Ce0.7Y0.1O3-δ thin films

    NASA Astrophysics Data System (ADS)

    Konwar, Dimpul; Park, Bang Ju; Basumatary, Padmini; Yoon, Hyon Hee

    2017-06-01

    Thin-film BaZr0.2Ce0.7Y0.1O3-δ (BZCY) is a promising electrolyte material for intermediate-temperature solid oxide fuel cells. However, a major drawback is its poor adhesion to porous electrodes. For achieving a high adhesion of thin BZCY films to anodes, a mixed electrolyte containing La0.80Sr0.20Ga0.80Mg0.20O3-δ (LSGM) and BZCY is deposited onto a porous NiO-BZCYYb anode, followed by the deposition of a 4 μm-thick BZCY electrolyte layer over the mixed electrolyte layer by e-beam vapor deposition. The formation of a fully dense and well-adhered BZCY layer is confirmed. The prepared cell exhibits excellent potential for achieving high power densities with various fuels. The maximum power densities of a single cell are 1.21, 0.93, and 0.76 W cm-2 at 650 °C with hydrogen, methane, and biogas, respectively. Furthermore, the maximum power densities are 0.26, 0.12, and 0.21 W cm-2 at 500 °C with hydrogen, methane, and biogas, respectively. The ionic conductivities of the electrolyte layer are 1.2 × 10-2 S cm-1 and 3.1 × 10-3 S cm-1 at 650 and 500 °C respectively, with an activation energy of 0.46 eV.

  2. Layed Perovskite PRBA0.5SR0.5CO205 as High Performance Cathode for Solid Oxide Fuels Using Photon Conducting Electrolyte

    SciTech Connect

    Brinkman, K.

    2010-05-05

    The layered perovskite PrBa{sub 0.5}Sr{sub 0.5}Co{sub 2}O{sub 5+{delta}} (PBSC) was investigated as a cathode material for a solid oxide fuel cell using a proton-conducting electrolyte based on BaCe{sub 0.7}Y{sub 0.2}Zr{sub 0.1}O{sub 3-{delta}} (BCYZ). The sintering conditions for the PBSC-BCYZ composite cathode were optimized resulting in the lowest area-specific resistance and apparent activation energy obtained with the cathode sintered at 1200 C for 2h. The maximum power densities of the PBSC-BCYZ/BZCY/NiO-BCYZ cell were 0.179, 0.274, 0.395, and 0.522 Wcm{sup -2} at 550, 600, 650, and 700 C, respectively with a 15{micro}m thick electrolyte. A relatively low cell interfacial polarization resistance of 0.132 {Omega}cm{sup 2} at 700 C indicated that the PBSC-BCYZ could be a good cathode candidate for intermediate temperature SOFCs with proton-conducting electrolyte.

  3. Evaluation of the Effect of Sulfur on the Performance of Nickel/Gadolinium‐Doped Ceria Based Solid Oxide Fuel Cell Anodes

    PubMed Central

    Yurkiv, Vitaliy; Costa, Rémi; Schiller, Günter; Friedrich, K. Andreas

    2016-01-01

    Abstract The focus of this study is the measurement and understanding of the sulfur poisoning phenomena of Ni/gadolinium‐doped ceria (CGO) based solid oxide fuel cells (SOFC). Cells with Ni/CGO10 and NiCu5/CGO40 anodes were characterized by using impedance spectroscopy at different temperatures and H2/H2O fuel ratios. The short‐term sulfur poisoning behavior was investigated systematically at temperatures of 800–950 °C, current densities of 0–0.75 A cm−2, and H2S concentrations of 1–20 ppm. A sulfur poisoning mitigation effect was observed at high current loads and temperatures. The poisoning behavior was reversible for short exposure times. It was observed that the sulfur‐affected processes exhibited significantly different relaxation times that depend on the Gd content in the CGO phase. Moreover, it was demonstrated that the capacitance of Ni/CGO10 anodes is strongly dependent on the temperature and gas‐phase composition, which reflects a changing Ce3+/Ce4+ ratio. PMID:27863123

  4. Novel light-weight, high-performance anode-supported microtubular solid oxide fuel cells with an active anode functional layer

    NASA Astrophysics Data System (ADS)

    Liu, Tong; Wang, Yao; Ren, Cong; Fang, Shumin; Mao, Yating; Chen, Fanglin

    2015-10-01

    Influence of the air-gap, the distance from the tube-in-orifice spinneret to the upper surface of the external coagulant bath during the extrusion/phase-inversion process, on the microstructure of nickel - yttria-stabilized zirconia (Ni-YSZ) hollow fibers has been systematically studied. When the air-gap is 0 cm, the obtained Ni-YSZ hollow fiber has a sandwich microstructure. However, when the air-gap is increased to 15 cm, a bi-layer Ni-YSZ hollow fiber consisting of a thin layer with small pores and a thick support with highly porous fingerlike macrovoids has been achieved. The output power density of microtubular solid oxide fuel cells (MT-SOFCs) with a cell configuration of Ni-YSZ/YSZ/YSZ-LSM increases from 594 mW cm-2 for the cells with the Ni-YSZ anode of sandwich microstructure to 832 mW cm-2 for the cells with the Ni-YSZ anode of bi-layer microstructure at 750 °C, implying that to achieve the same output power density, the weight of the cells with the bi-layer anode support can be reduced to 41.5% compared with that of the cells with the sandwich anode support. Thermal-cycling test shows no obvious degradation on the open-circuit-voltage (OCV), indicating that the MT-SOFCs have robust resistance to thermal cycling.

  5. Tailoring the electrode-electrolyte interface of Solid Oxide Fuel Cells (SOFC) by laser micro-patterning to improve their electrochemical performance

    NASA Astrophysics Data System (ADS)

    Cebollero, J. A.; Lahoz, R.; Laguna-Bercero, M. A.; Larrea, A.

    2017-08-01

    Cathode activation polarisation is one of the main contributions to the losses of a Solid Oxide Fuel Cell. To reduce this loss we use a pulsed laser to modify the surface of yttria stabilized zirconia (YSZ) electrolytes to make a corrugated micro-patterning in the mesoscale. The beam of the laser source, 5 ns pulse width and emitting at λ = 532 nm (green region), is computer-controlled to engrave the selected micro-pattern on the electrolyte surface. Several laser scanning procedures and geometries have been tested. Finally, we engrave a square array with 28 μm of lattice parameter and 7 μm in depth on YSZ plates. With these plates we prepare LSM-YSZ/YSZ/LSM-YSZ symmetrical cells (LSM: La1-xSrxMnO3) and determine their activation polarisation by Electrochemical Impedance Spectroscopy (EIS). To get good electrode-electrolyte contact after sintering it is necessary to use pressure-assisted sintering with low loads (about 5 kPa), which do not modify the electrode microstructure. The decrease in polarisation with respect to an unprocessed cell is about 30%. EIS analysis confirms that the reason for this decrease is an improvement in the activation processes at the electrode-electrolyte interface.

  6. Why solid oxide cells can be reversibly operated in solid oxide electrolysis cell and fuel cell modes?

    PubMed

    Chen, Kongfa; Liu, Shu-Sheng; Ai, Na; Koyama, Michihisa; Jiang, San Ping

    2015-12-14

    High temperature solid oxide cells (SOCs) are attractive for storage and regeneration of renewable energy by operating reversibly in solid oxide electrolysis cell (SOEC) and solid oxide fuel cell (SOFC) modes. However, the stability of SOCs, particularly the deterioration of the performance of oxygen electrodes in the SOEC operation mode, is the most critical issue in the development of high performance and durable SOCs. In this study, we investigate in detail the electrochemical activity and stability of La0.8Sr0.2MnO3 (LSM) oxygen electrodes in cyclic SOEC and SOFC modes. The results show that the deterioration of LSM oxygen electrodes caused by anodic polarization can be partially or completely recovered by subsequent cathodic polarization. Using in situ assembled LSM electrodes without pre-sintering, we demonstrate that the deteriorated LSM/YSZ interface can be repaired and regenerated by operating the cells under cathodic polarization conditions. This study for the first time establishes the foundation for the development of truly reversible and stable SOCs for hydrogen fuel production and electricity generation in cyclic SOEC and SOFC operation modes.

  7. Solid oxide fuel cell power system development

    SciTech Connect

    Kerr, Rick; Wall, Mark; Sullivan, Neal

    2015-06-26

    This report summarizes the progress made during this contractual period in achieving the goal of developing the solid oxide fuel cell (SOFC) cell and stack technology to be suitable for use in highly-efficient, economically-competitive, commercially deployed electrical power systems. Progress was made in further understanding cell and stack degradation mechanisms in order to increase stack reliability toward achieving a 4+ year lifetime, in cost reduction developments to meet the SECA stack cost target of $175/kW (in 2007 dollars), and in operating the SOFC technology in a multi-stack system in a real-world environment to understand the requirements for reliably designing and operating a large, stationary power system.

  8. Interconnection of bundled solid oxide fuel cells

    DOEpatents

    Brown, Michael; Bessette, II, Norman F; Litka, Anthony F; Schmidt, Douglas S

    2014-01-14

    A system and method for electrically interconnecting a plurality of fuel cells to provide dense packing of the fuel cells. Each one of the plurality of fuel cells has a plurality of discrete electrical connection points along an outer surface. Electrical connections are made directly between the discrete electrical connection points of adjacent fuel cells so that the fuel cells can be packed more densely. Fuel cells have at least one outer electrode and at least one discrete interconnection to an inner electrode, wherein the outer electrode is one of a cathode and and anode and wherein the inner electrode is the other of the cathode and the anode. In tubular solid oxide fuel cells the discrete electrical connection points are spaced along the length of the fuel cell.

  9. High power density solid oxide fuel cells

    DOEpatents

    Pham, Ai Quoc; Glass, Robert S.

    2004-10-12

    A method for producing ultra-high power density solid oxide fuel cells (SOFCs). The method involves the formation of a multilayer structure cells wherein a buffer layer of doped-ceria is deposited intermediate a zirconia electrolyte and a cobalt iron based electrode using a colloidal spray deposition (CSD) technique. For example, a cobalt iron based cathode composed of (La,Sr)(Co,Fe)O (LSCF) may be deposited on a zirconia electrolyte via a buffer layer of doped-ceria deposited by the CSD technique. The thus formed SOFC have a power density of 1400 mW/cm.sup.2 at 600.degree. C. and 900 mW/cm.sup.2 at 700.degree. C. which constitutes a 2-3 times increased in power density over conventionally produced SOFCs.

  10. Tubular solid oxide fuel cell demonstration activities

    SciTech Connect

    Veyo, S.E.

    1995-08-01

    The development of a viable fuel cell driven electrical power generation system involves not only the development of cell and stack technology, but also the development of the overall system concept, the strategy for control, and the ancillary subsystems. The design requirements used to guide system development must reflect a customer focus in order to evolve a commercial product. In order to obtain useful customer feedback, Westinghouse has practiced the deployment with customers of fully integrated, automatically controlled, packaged solid oxide fuel cell power generation systems. These field units have served to demonstrate to customers first hand the beneficial attributes of the SOFC, to expose deficiencies through experience in order to guide continued development, and to garner real world feedback and data concerning not only cell and stack parameters, but also transportation, installation, permitting and licensing, start-up and shutdown, system alarming, fault detection, fault response, and operator interaction.

  11. Solid oxide fuel cell matrix and modules

    DOEpatents

    Riley, B.

    1988-04-22

    Porous refractory ceramic blocks arranged in an abutting, stacked configuration and forming a three dimensional array provide a support structure and coupling means for a plurality of solid oxide fuel cells (SOFCs). The stack of ceramic blocks is self-supporting, with a plurality of such stacked arrays forming a matrix enclosed in an insulating refractory brick structure having an outer steel layer. The necessary connections for air, fuel, burnt gas, and anode and cathode connections are provided through the brick and steel outer shell. The ceramic blocks are so designed with respect to the strings of modules that by simple and logical design the strings could be replaced by hot reloading if one should fail. The hot reloading concept has not been included in any previous designs. 11 figs.

  12. Solid oxide fuel cell process and apparatus

    DOEpatents

    Cooper, Matthew Ellis [Morgantown, WV; Bayless, David J [Athens, OH; Trembly, Jason P [Durham, NC

    2011-11-15

    Conveying gas containing sulfur through a sulfur tolerant planar solid oxide fuel cell (PSOFC) stack for sulfur scrubbing, followed by conveying the gas through a non-sulfur tolerant PSOFC stack. The sulfur tolerant PSOFC stack utilizes anode materials, such as LSV, that selectively convert H.sub.2S present in the fuel stream to other non-poisoning sulfur compounds. The remaining balance of gases remaining in the completely or near H.sub.2S-free exhaust fuel stream is then used as the fuel for the conventional PSOFC stack that is downstream of the sulfur-tolerant PSOFC. A broad range of fuels such as gasified coal, natural gas and reformed hydrocarbons are used to produce electricity.

  13. Lowering the temperature of solid oxide fuel cells.

    PubMed

    Wachsman, Eric D; Lee, Kang Taek

    2011-11-18

    Fuel cells are uniquely capable of overcoming combustion efficiency limitations (e.g., the Carnot cycle). However, the linking of fuel cells (an energy conversion device) and hydrogen (an energy carrier) has emphasized investment in proton-exchange membrane fuel cells as part of a larger hydrogen economy and thus relegated fuel cells to a future technology. In contrast, solid oxide fuel cells are capable of operating on conventional fuels (as well as hydrogen) today. The main issue for solid oxide fuel cells is high operating temperature (about 800°C) and the resulting materials and cost limitations and operating complexities (e.g., thermal cycling). Recent solid oxide fuel cells results have demonstrated extremely high power densities of about 2 watts per square centimeter at 650°C along with flexible fueling, thus enabling higher efficiency within the current fuel infrastructure. Newly developed, high-conductivity electrolytes and nanostructured electrode designs provide a path for further performance improvement at much lower temperatures, down to ~350°C, thus providing opportunity to transform the way we convert and store energy.

  14. Porous, one-dimensional and high aspect ratio nanofibric network of cobalt manganese oxide as a high performance material for aqueous and solid-state supercapacitor (2 V)

    NASA Astrophysics Data System (ADS)

    Bhagwan, Jai; Sivasankaran, V.; Yadav, K. L.; Sharma, Yogesh

    2016-09-01

    Porous nanofibric network of spinel CoMn2O4 (CMO) are fabricated by facile electrospinning process and characterized by XRD, BET, TGA, FTIR, FESEM, TEM, XPS techniques. CMO nanofibers are employed as supercapacitor electrode for first time which exhibits high specific capacitance (Cs) of 320(±5) F g-1 and 270(±5) F g-1 at 1 A g-1 and 5 A g-1, respectively in 1 M H2SO4. CMO nanofibers exhibit excellent cyclability (till 10,000 cycles @ 5 A g-1). To examine practical performance, solid-state symmetric supercapacitor (SSSC) is also fabricated using PVA-H2SO4 as gel electrolyte. The SSSC evinces high energy density of 75 W h kg-1 (comparable to Pb-acid and Ni-MH battery) along with high power density of 2 kW kg-1. Furthermore, a red colored LED (1.8 V @ current 20 mA) was lit for 5 min using single SSSC device supporting its output voltage of 2 V. This high performance of CMO in both aqueous and SSSC is attributed to one dimensional nanofibers consisting of voids/gaps with minimum inter-particle resistance that facilitates smoother transportation of electrons/ions. These voids/gaps in CMO (structural as well as morphological) act as intercalation/de-intercalation sites for extra storage performance, and also works as buffering space to accommodate stress/strain produced while long term cyclings.

  15. Electrochemical performance and carbon deposition resistance of Ce-doped La0.7Sr0.3Fe0.5Cr0.5O3-δ anode materials for solid oxide fuel cells fed with syngas

    NASA Astrophysics Data System (ADS)

    Sun, Yi-Fei; Li, Jian-Hui; Chuang, Kart T.; Luo, Jing-Li

    2015-01-01

    Ce-doped La0.7Sr0.3Fe0.5Cr0.5O3-δ (Ce-LSFC) perovskite anode catalysts for solid oxide fuel cells are successfully synthesized by a modified combustion method for the first time. The pure perovskite structure without formation of CeO2 is obtained when the content of Ce ≤ 10%. Compared with La0.7Sr0.3Fe0.5Cr0.5O3-δ anode, Ce-LSFC anode not only shows much higher catalytic activity towards the oxidation of syngas with less carbon deposition, but also displays better regeneration from coking. The enhanced performance is attributed to the more available oxygen vacancies in lattice and better oxygen mobility after doping with Ce.

  16. Ultra-thin solid oxide fuel cells: Materials and devices

    NASA Astrophysics Data System (ADS)

    Kerman, Kian

    Solid oxide fuel cells are electrochemical energy conversion devices utilizing solid electrolytes transporting O2- that typically operate in the 800 -- 1000 °C temperature range due to the large activation barrier for ionic transport. Reducing electrolyte thickness or increasing ionic conductivity can enable lower temperature operation for both stationary and portable applications. This thesis is focused on the fabrication of free standing ultrathin (<100 nm) oxide membranes of prototypical O 2- conducting electrolytes, namely Y2O3-doped ZrO2 and Gd2O3-doped CeO2. Fabrication of such membranes requires an understanding of thin plate mechanics coupled with controllable thin film deposition processes. Integration of free standing membranes into proof-of-concept fuel cell devices necessitates ideal electrode assemblies as well as creative processing schemes to experimentally test devices in a high temperature dual environment chamber. We present a simple elastic model to determine stable buckling configurations for free standing oxide membranes. This guides the experimental methodology for Y 2O3-doped ZrO2 film processing, which enables tunable internal stress in the films. Using these criteria, we fabricate robust Y2O3-doped ZrO2 membranes on Si and composite polymeric substrates by semiconductor and micro-machining processes, respectively. Fuel cell devices integrating these membranes with metallic electrodes are demonstrated to operate in the 300 -- 500 °C range, exhibiting record performance at such temperatures. A model combining physical transport of electronic carriers in an insulating film and electrochemical aspects of transport is developed to determine the limits of performance enhancement expected via electrolyte thickness reduction. Free standing oxide heterostructures, i.e. electrolyte membrane and oxide electrodes, are demonstrated. Lastly, using Y2O3-doped ZrO2 and Gd2O 3-doped CeO2, novel electrolyte fabrication schemes are explored to develop oxide

  17. Significant performance enhancement of yttrium-doped barium cerate proton conductor as electrolyte for solid oxide fuel cells through a Pd ingress-egress approach

    NASA Astrophysics Data System (ADS)

    Liu, Yu; Ran, Ran; Li, Sidian; Jiao, Yong; Tade, Moses O.; Shao, Zongping

    2014-07-01

    Proton-conducting perovskite oxides are excellent electrolyte materials for SOFCs that may improve power density at reduced temperatures and increase fuel efficiency, thus encouraging the widespread implementation of this attractive technology. The main challenges in the application of these oxides in SOFCs are difficult sintering and insufficient conductivity in real cells. In this study, we propose a novel method to significantly enhance the performance of a yttrium-doped barium cerate proton conductor as an electrolyte for SOFCs through a Pd ingress-egress approach to the development of BaCe0.8Y0.1Pd0.1O3-δ (BCYP10). The capability of the Pd egress from the BCYP10 perovskite lattice is demonstrated by H2-TPR, XRD, EDX mapping of STEM and XPS. Significant improvement in the sinterability is observed after the introduction of Pd due to the increased ionic conductivity and the sintering aid effect of egressed Pd. The formation of a B-site cation defect structure after Pd egress and the consequent modification of perovskite grain boundaries with Pd nanoparticles leads to a proton conductivity of BCYP10 that is approximately 3 times higher than that of BCY under a reducing atmosphere. A single cell with a thin film BCYP10 electrolyte reaches a peak power density as high as 645 mA cm-2 at 700 °C.

  18. Energetics of Rare Earth Doped Uranium Oxide Solid Solutions

    NASA Astrophysics Data System (ADS)

    Zhang, Lei

    The physical and chemical properties of UO2 nuclear fuels are affected as fission products accumulate during irradiation. The lanthanides, a main group of fission products, form extensive solid solutions with uranium oxide in the fluorite structure. Thermodynamic studies of such solid solutions had been performed to obtain partial molar free energies of oxygen as a function of dopant concentration and temperature; however, direct measurement of formation enthalpies was hampered by the refractory nature of these oxides. In this work, high temperature oxide melt solution calorimetry was utilized to study the thermochemistry of various rare earth doped uranium oxide LnxU 1-xO2-0.5x+y (Ln = La, Y, Nd) over a wide range of dopant concentrations and oxygen contents. The sintered solid solutions were carefully characterized to determine their phase purity, chemical composition, and uranium oxidation state, with most of the materials in the oxygen excess regime. The enthalpies of formation of LnxU1-xO2-0.5x+y were calculated from the calorimetric data. The oxidation enthalpies of these solid solutions are similar to that of UO2. The formation enthalpies from constituent oxides (LnO1.5, UO2, and UO3) become increasingly negative with addition of dopant cations and appear relatively independent of the uranium oxidation state (oxygen content) when the type and concentration of the dopants are the same. This is valid in the oxygen excess regime; thus an estimation of formation enthalpies of LnxU1-xO2 materials can be made. The formation enthalpies from elements of hyperstoichiometric LnxU1-xO 2-0.5x+y materials obtained from calorimetric measurements are in good agreement with those calculated from free energy data. A direct comparison between the formation enthalpies from calorimetric study and computational research using density functional theory was also performed. The experimental and computational energies of LnxU 1-xO2 (Ln = La, Y, Nd) generally agree within 10 k

  19. An analytical approach for solid oxide cell electrode geometric design

    NASA Astrophysics Data System (ADS)

    Nelson, George J.

    2015-12-01

    An analytical model for gas distributions in porous solid oxide cell electrodes is applied to develop dimensionless metrics that describe electrode performance. These metrics include two forms of a dimensionless reactant depletion current density and a geometry sensitive Damköhler number used to assess electrode catalytic effectiveness. The first dimensionless depletion current density defines when reducing electrode thickness no longer benefits mass transfer performance for a given cell geometry. The second dimensionless depletion current density provides a gage of deviation from the limiting current behavior predicted using button-cell experimental and modeling approaches. The Damköhler number and related catalytic effectiveness quantify two-dimensional transport effects under non-depleted operating conditions, providing a means of generalizing insights from reactant depletion behavior for typical cell operating conditions. A finite element solution for gas transport based on the dusty-gas model is used as a benchmark for the analytical model and dimensionless metrics. Estimates of concentration polarization based on analytical and numerical models compare well to published experimental data. Analytical performance predictions provide clear demonstration of the influence of two-dimensional electrode geometry on solid oxide cell performance. These results agree with finite element predictions and suggest that reduction of electrode thickness does not exclusively benefit cell performance.

  20. Research on the impact of CeO2-based solid solution metal oxide on combustion performance of diesel engine and emissions

    NASA Astrophysics Data System (ADS)

    Xin, Zhipeng; Tang, Yunbang; Man, Changzhong; Zhao, Yince; Ren, Jianlu

    2013-09-01

    This paper mainly studies on the performance of high-speed diesel engines and emission reduction when the engine uses heavy oil mixed with nanometer-sized additives Ce0.9Cu0.1O2 and Ce0.9Zr0.1O2. During the test, Indiset 620 combustion analyzer made by AVL, was used to make a real-time survey on the cylinder pressure, the fuel ignition moment, and establish a relation between the change trend of temperature in cylinder and the crank angle. For the engine burning heavy oil and heavy oil mixed with additives, combustion analysis software Indicom and Concerto were used to analyze its combustion process and emission conditions. Experimental investigation shows that nano-sized complex oxide can improve the performance of diesel engine fueled with heavy oil, and reduce the emission of pollutants like NOx and CO, comparing it with the pure heavy oil. According to the consequences of this experiment, the additives improve the overall performance in the use of heavy oil.

  1. Degradation in Solid Oxide Cells During High Temperature Electrolysis

    SciTech Connect

    Manohar Sohal

    2009-05-01

    Idaho National Laboratory has an ongoing project to generate hydrogen from steam using solid oxide electrolysis cells. One goal of that project is to address the technical and degradation issues associated with solid oxide electrolysis cells. This report covers a variety of these degradation issues, which were discussed during a workshop on “Degradation in Solid Oxide Electrolysis Cells and Strategies for its Mitigation,” held in Phoenix, AZ on October 27, 2008. Three major degradation issues related to solid oxide electrolysis cells discussed at the workshop are: • Delamination of O2-electrode and bond layer on steam/O2-electrode side • Contaminants (Ni, Cr, Si, etc.) on reaction sites (triple-phase boundary) • Loss of electrical/ionic conductivity of electrolyte. This list is not all inclusive, but the workshop summary can be useful in providing a direction for future research related to the degradation of solid oxide electrolysis cells.

  2. Low temperature solid oxide electrolytes (LT-SOE): A review

    NASA Astrophysics Data System (ADS)

    Singh, B.; Ghosh, S.; Aich, S.; Roy, B.

    2017-01-01

    Low temperature solid oxide fuel cell (LT-SOFC) can be a source of power for vehicles, online grid, and at the same time reduce system cost, offer high reliability, and fast start-up. A huge amount of research work, as evident from the literature has been conducted for the enhancement of the ionic conductivity of LT electrolytes in the last few years. The basic conduction mechanisms, advantages and disadvantages of different LT oxide ion conducting electrolytes {BIMEVOX systems, bilayer systems including doped cerium oxide/stabilised bismuth oxide and YSZ/DCO}, mixed ion conducting electrolytes {doped cerium oxides/alkali metal carbonate composites}, and proton conducting electrolytes {doped and undoped BaCeO3, BaZrO3, etc.} are discussed here based on the recent research articles. Effect of various material aspects (composition, doping, layer thickness, etc.), fabrication methods (to achieve different microstructures and particle size), design related strategies (interlayer, sintering aid etc.), characterization temperature & environment on the conductivity of the electrolytes and performance of the fuel cells made from these electrolytes are shown in tabular form and discussed. The conductivity of the electrolytes and performance of the corresponding fuel cells are compared. Other applications of the electrolytes are mentioned. A few considerations regarding the future prospects are pointed.

  3. Solid deposit-induced high temperature oxidation

    NASA Astrophysics Data System (ADS)

    Jung, Keeyoung

    The present study is aimed at investigating the high temperature oxidation induced by ash deposition from use of alternative fuels. The alloys and coatings being studied are typical of those used in current power generating gas turbines, as well as those that may be used in advanced systems. To achieve this objective, the alloys Rene' N5, GTD 111, and IN 738 as well as these alloys coated with platinum aluminide and CoNiCrAlY were exposed to conditions relevant to corrosion induced by using alternative fuels. The test conditions representative of deposits from use of alternative fuels were selected based upon initial experiments that involved testing the alloy Rene' N5 with a platinum aluminide coating at 750°C, 950°C, and 1150°C in a variety of environments with deposits of CaO, CaSO4, and Na 2SO4. Based upon the results from such tests, a temperature (950°C) and a deposit (CaO) were selected for the further experiments to compare the corrosion characteristics of all of the alloys and coatings. At 950°C with deposits of CaO, which are the selected experimental conditions obtained from the preliminary tests, accelerated cyclic oxidation experiments were performed with all uncoated and coated superalloys in extra dry air and wet ( pH2O = 0.1 atm) air to compare corrosion characteristics of each with one another. Experimental details will be described followed by the presentation of experimental results and discussion. Additionally, uncoated GTD 111 specimens were exposed to different contaminants and moisture level environments to study the effect of contaminant level and water vapor pressure on CaO-induced degradation. Then, CaO deposits were coated on thermal barrier coatings (TBCs) and specimens with TBCs were exposed to the cyclic oxidation environments. The effects of deposits other than CaO, such as Fe2O3 and SiO2, on the oxidation characteristics of the specimens were also investigated. Finally, a mechanism for high temperature oxidation induced by Ca

  4. A novel microstructured metal-supported solid oxide fuel cell

    NASA Astrophysics Data System (ADS)

    Fernández-González, R.; Hernández, E.; Savvin, S.; Núñez, P.; Makradi, A.; Sabaté, N.; Esquivel, J. P.; Ruiz-Morales, J. C.

    2014-12-01

    An innovative design, alternative to the conventional metal supported fuel cells (MSC) is proposed. This new design of Solid Oxide Fuel Cell (SOFC), comprises a 200 μm layer of a honeycomb-metallic framework with hexagonal cells which supports a 250 μm layer of electrolyte. Each hexagonal cell is further functionalized with a thin 5-10 μm of Ni-YSZ anode. This new design allows a reduction of ∼65% of the metallic supporting material, rendering performances over 300 mW cm-2 under pure hydrogen at 850 °C, with an OCV of ∼1.1 V.

  5. DEGRADATION ISSUES IN SOLID OXIDE CELLS DURING HIGH TEMPERATURE ELECTROLYSIS

    SciTech Connect

    J. E. O'Brien; C. M. Stoots; V. I. Sharma; B. Yildiz; A. V. Virkar

    2010-06-01

    Idaho National Laboratory (INL) is performing high-temperature electrolysis research to generate hydrogen using solid oxide electrolysis cells (SOECs). The project goals are to address the technical and degradation issues associated with the SOECs. This paper provides a summary of various ongoing INL and INL sponsored activities aimed at addressing SOEC degradation. These activities include stack testing, post-test examination, degradation modeling, and a list of issues that need to be addressed in future. Major degradation issues relating to solid oxide fuel cells (SOFC) are relatively better understood than those for SOECs. Some of the degradation mechanisms in SOFCs include contact problems between adjacent cell components, microstructural deterioration (coarsening) of the porous electrodes, and blocking of the reaction sites within the electrodes. Contact problems include delamination of an electrode from the electrolyte, growth of a poorly (electronically) conducting oxide layer between the metallic interconnect plates and the electrodes, and lack of contact between the interconnect and the electrode. INL’s test results on high temperature electrolysis (HTE) using solid oxide cells do not provide a clear evidence whether different events lead to similar or drastically different electrochemical degradation mechanisms. Post-test examination of the solid oxide electrolysis cells showed that the hydrogen electrode and interconnect get partially oxidized and become non-conductive. This is most likely caused by the hydrogen stream composition and flow rate during cool down. The oxygen electrode side of the stacks seemed to be responsible for the observed degradation due to large areas of electrode delamination. Based on the oxygen electrode appearance, the degradation of these stacks was largely controlled by the oxygen electrode delamination rate. University of Utah (Virkar) has developed a SOEC model based on concepts in local thermodynamic equilibrium in

  6. DEGRADATION ISSUES IN SOLID OXIDE CELLS DURING HIGH TEMPERATURE ELECTROLYSIS

    SciTech Connect

    M. S. Sohal; J. E. O'Brien; C. M. Stoots; V. I. Sharma; B. Yildiz; A. Virkar

    2012-02-01

    Idaho National Laboratory (INL) is performing high-temperature electrolysis research to generate hydrogen using solid oxide electrolysis cells (SOECs). The project goals are to address the technical and degradation issues associated with the SOECs. This paper provides a summary of various ongoing INL and INL sponsored activities aimed at addressing SOEC degradation. These activities include stack testing, post-test examination, degradation modeling, and a list of issues that need to be addressed in future. Major degradation issues relating to solid oxide fuel cells (SOFC) are relatively better understood than those for SOECs. Some of the degradation mechanisms in SOFCs include contact problems between adjacent cell components, microstructural deterioration (coarsening) of the porous electrodes, and blocking of the reaction sites within the electrodes. Contact problems include delamination of an electrode from the electrolyte, growth of a poorly (electronically) conducting oxide layer between the metallic interconnect plates and the electrodes, and lack of contact between the interconnect and the electrode. INL's test results on high temperature electrolysis (HTE) using solid oxide cells do not provide a clear evidence whether different events lead to similar or drastically different electrochemical degradation mechanisms. Post-test examination of the solid oxide electrolysis cells showed that the hydrogen electrode and interconnect get partially oxidized and become non-conductive. This is most likely caused by the hydrogen stream composition and flow rate during cool down. The oxygen electrode side of the stacks seemed to be responsible for the observed degradation due to large areas of electrode delamination. Based on the oxygen electrode appearance, the degradation of these stacks was largely controlled by the oxygen electrode delamination rate. University of Utah (Virkar) has developed a SOEC model based on concepts in local thermodynamic equilibrium in systems

  7. Solid State Energy Conversion Alliance (SECA) Solid Oxide Fuel Cell Program

    SciTech Connect

    Nguyen Minh

    2006-07-31

    This report summarizes the work performed for Phase I (October 2001 - August 2006) under Cooperative Agreement DE-FC26-01NT41245 for the U. S. Department of Energy, National Energy Technology Laboratory (DOE/NETL) entitled 'Solid State Energy Conversion Alliance (SECA) Solid Oxide Fuel Cell Program'. The program focuses on the development of a low-cost, high-performance 3-to-10-kW solid oxide fuel cell (SOFC) system suitable for a broad spectrum of power-generation applications. During Phase I of the program significant progress has been made in the area of SOFC technology. A high-efficiency low-cost system was designed and supporting technology developed such as fuel processing, controls, thermal management, and power electronics. Phase I culminated in the successful demonstration of a prototype system that achieved a peak efficiency of 41%, a high-volume cost of $724/kW, a peak power of 5.4 kW, and a degradation rate of 1.8% per 500 hours. . An improved prototype system was designed, assembled, and delivered to DOE/NETL at the end of the program. This prototype achieved an extraordinary peak efficiency of 49.6%.

  8. Enhanced performance of solid oxide fuel cells with Ni/CeO 2 modified La 0.75Sr 0.25Cr 0.5Mn 0.5O 3- δ anodes

    NASA Astrophysics Data System (ADS)

    Zhu, Xingbao; Lü, Zhe; Wei, Bo; Chen, Kongfa; Liu, Mingliang; Huang, Xiqiang; Su, Wenhui

    The optimization of electrodes for solid oxide fuel cells (SOFCs) has been achieved via a wet impregnation method. Pure La 0.75Sr 0.25Cr 0.5Mn 0.5O 3- δ (LSCrM) anodes are modified using Ni(NO 3) 2 and/or Ce(NO 3) 3/(Sm,Ce)(NO 3) x solution. Several yttria-stabilized zirconia (YSZ) electrolyte-supported fuel cells are tested to clarify the contribution of Ni and/or CeO 2 to the cell performance. For the cell using pure-LSCrM anodes, the maximum power density (P max) at 850 °C is 198 mW cm -2 when dry H 2 and air are used as the fuel and oxidant, respectively. When H 2 is changed to CH 4, the value of P max is 32 mW cm -2. After 8.9 wt.% Ni and 5.8 wt.% CeO 2 are introduced into the LSCrM anode, the cell exhibits increased values of P max 432, 681, 948 and 1135 mW cm -2 at 700, 750, 800 and 850 °C, respectively, with dry H 2 as fuel and air as oxidant. When O 2 at 50 mL min -1 is used as the oxidant, the value of P max increases to 1450 mW cm -2 at 850 °C. When dry CH 4 is used as fuel and air as oxidant, the values of P max reach 95, 197, 421 and 645 mW cm -2 at 750, 800, 850 and 900 °C, respectively. The introduction of Ni greatly improves the performance of the LSCrM anode but does not cause any carbon deposit.

  9. Direct oxidation of waste vegetable oil in solid-oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Zhou, Z. F.; Kumar, R.; Thakur, S. T.; Rudnick, L. R.; Schobert, H.; Lvov, S. N.

    Solid-oxide fuel cells with ceria, ceria-Cu, and ceria-Rh anode were demonstrated to generate stable electric power with waste vegetable oil through direct oxidation of the fuel. The only pre-treatment to the fuel was a filtration to remove particulates. The performance of the fuel cell was stable over 100 h for the waste vegetable oil without dilution. The generated power was up to 0.25 W cm -2 for ceria-Rh fuel cell. This compares favorably with previously studied hydrocarbon fuels including jet fuels and Pennsylvania crude oil.

  10. Energy storage in ultrathin solid oxide fuel cells.

    PubMed

    Van Overmeere, Quentin; Kerman, Kian; Ramanathan, Shriram

    2012-07-11

    The power output of hydrogen fuel cells quickly decreases to zero if the fuel supply is interrupted. We demonstrate thin film solid oxide fuel cells with nanostructured vanadium oxide anodes that generate power for significantly longer time than reference porous platinum anode thin film solid oxide fuel cells when the fuel supply is interrupted. The charge storage mechanism was investigated quantitatively with likely identified contributions from the oxidation of the vanadium oxide anode, its hydrogen storage properties, and different oxygen concentration at the electrodes. Fuel cells capable of storing charge even for short periods of time could contribute to ultraminiaturization of power sources for mobile energy.

  11. Topology Optimization of Solid Oxide Fuel Cells

    NASA Astrophysics Data System (ADS)

    Panagakos, Grigorios; Okkels, Fridolin

    2010-11-01

    We present a free form optimization of Solid Oxide Fuel Cell models, using a high-level implementation of topology optimization according to [1]. As a first step towards the cell's full optimization, we focus in the design of the interconnect. The interconnect is a key element of the whole cell as it is responsible for separating the anode of one cell from the cathode of its next one in a stack of cells, thus being responsible for the supply of fuel and cooling gases, securing in the same time the efficient conductance of electrons through the stack. Modeling the steady-state operation of a fuel cell incorporates the coupling between different physics, such as reaction, electronic, ionic, thermal and fluid phenomena, and is adequately described in two dimensions. Different objective functions, guiding the optimization method, are being investigated, such like the cell's and interconnect's efficiency, heat convection rate and the inlet flowrates of fuel and cooling gases. [4pt] [1] L.H. Olesen, F. Okkels, and H. Bruus, Int. J. Num. Meth. Eng. 65, 975 (2006).

  12. Solid oxide fuel cell matrix and modules

    DOEpatents

    Riley, Brian

    1990-01-01

    Porous refractory ceramic blocks arranged in an abutting, stacked configuration and forming a three dimensional array provide a support structure and coupling means for a plurality of solid oxide fuel cells (SOFCs). Each of the blocks includes a square center channel which forms a vertical shaft when the blocks are arranged in a stacked array. Positioned within the channel is a SOFC unit cell such that a plurality of such SOFC units disposed within a vertical shaft form a string of SOFC units coupled in series. A first pair of facing inner walls of each of the blocks each include an interconnecting channel hole cut horizontally and vertically into the block walls to form gas exit channels. A second pair of facing lateral walls of each block further include a pair of inner half circular grooves which form sleeves to accommodate anode fuel and cathode air tubes. The stack of ceramic blocks is self-supporting, with a plurality of such stacked arrays forming a matrix enclosed in an insulating refractory brick structure having an outer steel layer. The necessary connections for air, fuel, burnt gas, and anode and cathode connections are provided through the brick and steel outer shell. The ceramic blocks are so designed with respect to the strings of modules that by simple and logical design the strings could be replaced by hot reloading if one should fail. The hot reloading concept has not been included in any previous designs.

  13. A high-performance, cobalt-free cathode for intermediate-temperature solid oxide fuel cells with excellent CO2 tolerance

    NASA Astrophysics Data System (ADS)

    Bu, Yun-fei; Zhong, Qin; Chen, Dong-Chang; Chen, Yu; Lai, Samson Yuxiu; Wei, Tao; Sun, Hai-bin; Ding, Dong; Liu, Meilin

    2016-07-01

    Compared with some cobalt-rich cathodes which have been proven to yield high performance in SOFCs, interest in cobalt-free cathodes has increased due to their reduced thermal expansion coefficients (TECs), high structural stability, and CO2 tolerance. In this report, a new robust Co-free complex perovskite oxide PrLa0.4Ba0.6Fe0.8Zn0.2O5+δ (PLBFZ) has been synthesized and evaluated. The TEC is 14.4 × 10-6 K-1. With the introduction of Sm0.2Ce0.8O2 (SDC), the composite cathode PLBFZ-SDC with a mass ratio of 7:3 (PLBFZ-SDC 73) exhibited the best electrocatalytic activity for oxygen reduction under OCV conditions, with polarization values of 0.044, 0.079, 0.124, 0.251, 0.572, and 1.297 Ω cm-2 at 800, 750, 700, 650, 600, and 550 °C, respectively. The power densities of the cell were 1309, 1079, 788 and 586 mW cm-2 at 750, 700, 650, and 600 °C, respectively. Moreover, it appears to have good stability in air containing 1% CO2 (volume ratio) for 150 h based on Raman and polarization resistance (Rp) analysis. These results suggest that PLBFZ and its SDC composite are promising cathodes for IT-SOFCs.

  14. System Design and New Materials for Reversible, Solid-Oxide, High Temperature Steam Electrolysis

    SciTech Connect

    Ruud, J.A.

    2007-12-20

    High temperature solid oxide electrolysis cells (SOECs) offer high electrical efficiency and a potential path to large scale hydrogen production. Solid oxide technology is capable of both power generation and hydrogen production. That makes it possible for the development of a reversible solid-oxide system that can respond to market conditions to produce electricity or hydrogen on demand. New high-temperature electrolyzer cell materials are needed to enable cost-effective hydrogen production system designs based on reversible steam electrolysis. Two test methods were established for the eventual development of the reversible, durable electrode materials: the button cell test and the oxygen electrode test. The button cell test is capable of evaluating the performance and degradation of full solid oxide cells with dual atmosphere of air and hydrogen-steam. The oxygen electrode test is capable of isolating the performance and degradation of the oxygen electrode. It has higher throughput and sensitivity than the button cell test.

  15. Intermediate temperature reversible solid oxide fuel cell materials set development

    NASA Astrophysics Data System (ADS)

    Pine, Thomas Skidmore

    Novel ceramic materials synthesis methods were developed and tested to produce materials that may allow production of solid oxide fuel cells with improved reversible performance and on-anode hydrocarbon reformation without carbon deposition. A novel means of synthesizing fine particles of a promising ceramic anode material, yttrium doped strontium titanate (SYT) was developed and tested. The modified Pechini process developed was able to produce SYT with fine particle size, high phase purity and good control of dopant stoichiometry. Cells were manufactured from the synthesized materials and tested for operation in both fuel cell mode using dry and humidified hydrogen as well as dry methane fuel. Cells exhibited excellent resistance to carbon formation in the presence of dry methane, with no visible carbon deposition after 100s of hours of exposure. Electrolyzer behavior was as expected, and showed improved interfacial performance of cells when operated in electrolyzer mode compared to performance in fuel cell mode. Full cell impedances were higher than predicted from constituent materials properties, exhibiting area specific resistances 5˜10x higher than expected. This impedance was found to be a result of interdiffusion between anode and electrolyte materials at processing temperatures necessary to mechanically stabilize the anode. This interdiffusion caused the formation of non-conductive interfacial regions that caused the observed poor performance. The current work also included investigation of the glycine nitrate process (GNP) for synthesizing the remaining solid oxide fuel cell components with high phase purity and accurate control of dopant stoichiometry. Product gas evolved during the GNP combustion synthesis process was found to contain high levels of carbon monoxide and oxides of nitrogen, in contradiction of much of the literature published detailing this process. This finding is in accordance with predictions of pollutant levels based on combustion

  16. Performance and sulfur poisoning of Ni/CeO2 impregnated La0.75Sr0.25Cr0.5Mn0.5O3-δ anode in solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Li, Yiqian; Zhang, Yaohui; Zhu, Xingbao; Wang, Zhihong; Lü, Zhe; Huang, Xiqiang; Zhou, Yongjun; Zhu, Lin; Jiang, Wei

    2015-07-01

    In this study, comparison experiments are conducted based on yttria-stabilized zirconia (YSZ) electrolyte supported single solid oxide fuel cells (SOFCs) with pure La0.75Sr0.25Cr0.5Mn0.5O3-δ (LSCrM) or Ni/CeO2 impregnated LSCrM anodes. The single cells are tested in dry H2 and H2/H2S (50 ppm) mixture, respectively. Compared with the pure LSCrM anode, the cell with Ni/CeO2 impregnated LSCrM presents a significant performance improvement when the pure H2 is fueled to the anode, and shows a good stability during a constant-current discharge testing (398 mA cm-2). When the fuel is switched to H2/H2S mixture, the cell with Ni/CeO2 impregnated LSCrM anode still shows a remarkable constant-current discharge (120 mA cm-2) performance compared with pure LSCrM anode. The Ni/CeO2 impregnation can improve the electrochemical performance of the LSCrM anode without any sacrifice of sulfur tolerance ability. The Ni/CeO2 impregnated LSCrM might be a potential anode material for solid oxide fuel cell operating in sulfur-containing fuels. The XRD and XPS results demonstrate that the anode poisoning product is composed of adsorbed sulfur, metal sulfides and sulfate radical. The mass spectrum result confirms that the poisoning mechanism involves the reaction of sulfur with anode rather than the direct reaction between H2S gas and anode.

  17. Promotion on electrochemical performance of a cation deficient SrCo0.7Nb0.1Fe0.2O3-δ perovskite cathode for intermediate-temperature solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Ding, Liming; Wang, Lixi; Ding, Dong; Zhang, Shihua; Ding, Xifeng; Yuan, Guoliang

    2017-06-01

    Solid oxide fuel cells (SOFCs) offer great promise for the most efficient and cost-effective conversion to electricity of a wide variety of fuels. The cathode materials with high electro-catalytic activity for oxygen reduction reaction is vital to the development of commercially-viable SOFCs to be operated at reduced temperatures. In present study, cobalt-based perovskite oxides SrxCo0.7Nb0.1Fe0.2O3-δ (SCNF, x = 0.95 and 1) were comparatively investigated as promising cathode materials for intermediate-temperature SOFCs. The SCNF compounds with a slight Sr deficiency (S0.95CNF) exhibited single phase of primitive cubic structure with Pm-3m symmetry. A small Sr deficiency is demonstrated to greatly enhance the electrochemical performance of stoichiometric SCNF cathode due to significantly increased oxygen vacancy. The polarization resistance of S0.95CNF at 700 °C was 0.11 Ω cm2, only about 61% of SCNF. The rate limiting step for oxygen reduction reaction (ORR) is demonstrated to be oxygen ion transfer within the bulk electrode and/or from electrode to electrolyte through the triple phase boundary. Full cells with the SCNF cathode present good performance and stable output at reduced temperatures, indicating the great potential for enhanced performance of Co-based cathodes with A-site deficiency.

  18. A robust high performance cobalt-free oxygen electrode La0.5Sr0.5Fe0.8Cu0.15Nb0.05O3-δ for reversible solid oxide electrochemical cell

    NASA Astrophysics Data System (ADS)

    Zhou, Ning; Yin, Yi-Mei; Li, Jingcheng; Xu, Lei; Ma, Zi-Feng

    2017-02-01

    A novel cobalt-free perovskite oxide La0.5Sr0.5Fe0.8Cu0.15Nb0.05O3-δ (LSFCN) has been synthesized and evaluated as oxygen electrode for reversible solid oxide electrochemical cells (RSOCs). The performance and stability of the LSFCN based RSOCs have been characterized in fuel cell and electrolysis modes, and the reversibility of the cells has been proven. In FC mode, the cell exhibits the maximum power density of 1.10 Wcm-2 at 800 °C, and a stable output under 0.7 V at 700 °C during 108 h. The performance and stability of the cell in electrolysis mode are also remarkable. An electrolysis current of 0.85 A cm-2 is achieved at 750 °C with an applied voltage of 1.3 V, and no degradation as well as delamination are observed for the cell after 50 h electrolysis under voltage of 1.60 V (∼1.27 A cm-2) at 800 °C. The high performance of the LSFCN at both cathodic and anodic conditions may be attributed to the inherent high electrochemical activity of copper-iron based perovskites; and the incorporation of Nb5+ cations into perovskite lattice is responsible for the stability of LSFCN, which leads to the more stable crystal structure, lower thermal expansion coefficient and the reduced Sr segregation at surface.

  19. Selective separation and determination of the synthetic colorants in beverages by magnetic solid-phase dispersion extraction based on a Fe3 O4 /reduced graphene oxide nanocomposite followed by high-performance liquid chromatography with diode array detection.

    PubMed

    Wang, Xi; Chen, Ning; Han, Qing; Yang, Zaiyue; Wu, Jinhua; Xue, Cheng; Hong, Junli; Zhou, Xuemin; Jiang, Huijun

    2015-06-01

    A facile adsorbent, a nanocomposite of Fe3 O4 and reduced graphene oxide, was fabricated for the selective separation and enrichment of synthetic aromatic azo colorants by magnetic solid-phase dispersion extraction. The nanocomposite was synthesized in a one-step reduction reaction and characterized by atomic force microscopy, scanning electron microscopy, Fourier transform infrared spectroscopy, Raman spectroscopy, X-ray diffraction and Brunauer-Emmett-Teller analysis. The colorants in beverages were quickly adsorbed onto the surface of the nanocomposite with strong π-π interactions between colorants and reduced graphene oxide, and separated with the assistance of an external magnetic field. Moreover, the four colorants in beverages were detected at different wavelengths by high performance liquid chromatography with diode array detection. A linear dependence of peak area was obtained over 0.05-10 μg/mL with the limits of detection of 10.02, 11.90, 10.41, 15.91 ng/mL for tartrazine, allure red, amaranth, and new coccine, respectively (signal to noise = 3). The recoveries for the spiked colorants were in the range of 88.95-95.89% with the relative standard deviation less than 2.66%. The results indicated that the nanocomposite of Fe3 O4 and reduced graphene oxide could be used as an excellent selective adsorbent for aromatic compounds and has potential applications in sample pretreatment.

  20. LG Solid Oxide Fuel Cell (SOFC) Model Development

    SciTech Connect

    Haberman, Ben; Martinez-Baca, Carlos; Rush, Greg

    2013-05-31

    This report presents a summary of the work performed by LG Fuel Cell Systems Inc. during the project LG Solid Oxide Fuel Cell (SOFC) Model Development (DOE Award Number: DE-FE0000773) which commenced on October 1, 2009 and was completed on March 31, 2013. The aim of this project is for LG Fuel Cell Systems Inc. (formerly known as Rolls-Royce Fuel Cell Systems (US) Inc.) (LGFCS) to develop a multi-physics solid oxide fuel cell (SOFC) computer code (MPC) for performance calculations of the LGFCS fuel cell structure to support fuel cell product design and development. A summary of the initial stages of the project is provided which describes the MPC requirements that were developed and the selection of a candidate code, STAR-CCM+ (CD-adapco). This is followed by a detailed description of the subsequent work program including code enhancement and model verification and validation activities. Details of the code enhancements that were implemented to facilitate MPC SOFC simulations are provided along with a description of the models that were built using the MPC and validated against experimental data. The modeling work described in this report represents a level of calculation detail that has not been previously available within LGFCS.

  1. SOLID OXIDE FUEL CELL HYBRID SYSTEM FOR DISTRIBUTED POWER GENERATION

    SciTech Connect

    Faress Rahman; Nguyen Minh

    2003-07-01

    This report summarizes the work performed by Hybrid Power Generation Systems, LLC during the January 2003 to June 2003 reporting period under Cooperative Agreement DE-FC26-01NT40779 for the U. S. Department of Energy, National Energy Technology Laboratory (DOE/NETL) entitled ''Solid Oxide Fuel Cell Hybrid System for Distributed Power Generation''. The main objective of this project is to develop and demonstrate the feasibility of a highly efficient hybrid system integrating a planar Solid Oxide Fuel Cell (SOFC) and a micro-turbine. In addition, an activity included in this program focuses on the development of an integrated coal gasification fuel cell system concept based on planar SOFC technology. This report summarizes the results obtained to date on: System performance analysis and model optimization; Reliability and cost model development; System control including dynamic model development; Heat exchanger material tests and life analysis; Pressurized SOFC evaluation; and Pre-baseline system definition for coal gasification fuel cell system concept.

  2. Impact of anode microstructure on solid oxide fuel cells.

    PubMed

    Suzuki, Toshio; Hasan, Zahir; Funahashi, Yoshihiro; Yamaguchi, Toshiaki; Fujishiro, Yoshinobu; Awano, Masanobu

    2009-08-14

    We report a correlation between the microstructure of the anode electrode of a solid oxide fuel cell (SOFC) and its electrochemical performance for a tubular design. It was shown that the electrochemical performance of the cell was extensively improved when the size of constituent particles was reduced so as to yield a highly porous microstructure. The SOFC had a power density of greater than 1 watt per square centimeter at an operating temperature as low as 600 degrees C with a conventional zirconia-based electrolyte, a nickel cermet anode, and a lanthanum ferrite perovskite cathode material. The effect of the hydrogen fuel flow rate (linear velocity) was also examined for the optimization of operating conditions. Higher linear fuel velocity led to better cell performance for the cell with higher anode porosity. A zirconia-based cell could be used for a low-temperature SOFC system under 600 degrees C just by optimizing the microstructure of the anode electrode and operating conditions.

  3. Detailed Multi‐dimensional Modeling of Direct Internal Reforming Solid Oxide Fuel Cells

    PubMed Central

    Tseronis, K.; Fragkopoulos, I.S.; Bonis, I.

    2016-01-01

    Abstract Fuel flexibility is a significant advantage of solid oxide fuel cells (SOFCs) and can be attributed to their high operating temperature. Here we consider a direct internal reforming solid oxide fuel cell setup in which a separate fuel reformer is not required. We construct a multidimensional, detailed model of a planar solid oxide fuel cell, where mass transport in the fuel channel is modeled using the Stefan‐Maxwell model, whereas the mass transport within the porous electrodes is simulated using the Dusty‐Gas model. The resulting highly nonlinear model is built into COMSOL Multiphysics, a commercial computational fluid dynamics software, and is validated against experimental data from the literature. A number of parametric studies is performed to obtain insights on the direct internal reforming solid oxide fuel cell system behavior and efficiency, to aid the design procedure. It is shown that internal reforming results in temperature drop close to the inlet and that the direct internal reforming solid oxide fuel cell performance can be enhanced by increasing the operating temperature. It is also observed that decreases in the inlet temperature result in smoother temperature profiles and in the formation of reduced thermal gradients. Furthermore, the direct internal reforming solid oxide fuel cell performance was found to be affected by the thickness of the electrochemically‐active anode catalyst layer, although not always substantially, due to the counter‐balancing behavior of the activation and ohmic overpotentials. PMID:27570502

  4. Detailed Multi-dimensional Modeling of Direct Internal Reforming Solid Oxide Fuel Cells.

    PubMed

    Tseronis, K; Fragkopoulos, I S; Bonis, I; Theodoropoulos, C

    2016-06-01

    Fuel flexibility is a significant advantage of solid oxide fuel cells (SOFCs) and can be attributed to their high operating temperature. Here we consider a direct internal reforming solid oxide fuel cell setup in which a separate fuel reformer is not required. We construct a multidimensional, detailed model of a planar solid oxide fuel cell, where mass transport in the fuel channel is modeled using the Stefan-Maxwell model, whereas the mass transport within the porous electrodes is simulated using the Dusty-Gas model. The resulting highly nonlinear model is built into COMSOL Multiphysics, a commercial computational fluid dynamics software, and is validated against experimental data from the literature. A number of parametric studies is performed to obtain insights on the direct internal reforming solid oxide fuel cell system behavior and efficiency, to aid the design procedure. It is shown that internal reforming results in temperature drop close to the inlet and that the direct internal reforming solid oxide fuel cell performance can be enhanced by increasing the operating temperature. It is also observed that decreases in the inlet temperature result in smoother temperature profiles and in the formation of reduced thermal gradients. Furthermore, the direct internal reforming solid oxide fuel cell performance was found to be affected by the thickness of the electrochemically-active anode catalyst layer, although not always substantially, due to the counter-balancing behavior of the activation and ohmic overpotentials.

  5. Modeling of thermal expansion coefficient of perovskite oxide for solid oxide fuel cell cathode

    NASA Astrophysics Data System (ADS)

    Heydari, F.; Maghsoudipour, A.; Alizadeh, M.; Khakpour, Z.; Javaheri, M.

    2015-09-01

    Artificial intelligence models have the capacity to eliminate the need for expensive experimental investigation in various areas of manufacturing processes, including the material science. This study investigates the applicability of adaptive neuro-fuzzy inference system (ANFIS) approach for modeling the performance parameters of thermal expansion coefficient (TEC) of perovskite oxide for solid oxide fuel cell cathode. Oxides (Ln = La, Nd, Sm and M = Fe, Ni, Mn) have been prepared and characterized to study the influence of the different cations on TEC. Experimental results have shown TEC decreases favorably with substitution of Nd3+ and Mn3+ ions in the lattice. Structural parameters of compounds have been determined by X-ray diffraction, and field emission scanning electron microscopy has been used for the morphological study. Comparison results indicated that the ANFIS technique could be employed successfully in modeling thermal expansion coefficient of perovskite oxide for solid oxide fuel cell cathode, and considerable savings in terms of cost and time could be obtained by using ANFIS technique.

  6. Solid oxide fuel cell operable over wide temperature range

    DOEpatents

    Baozhen, Li; Ruka, Roswell J.; Singhal, Subhash C.

    2001-01-01

    Solid oxide fuel cells having improved low-temperature operation are disclosed. In one embodiment, an interfacial layer of terbia-stabilized zirconia is located between the air electrode and electrolyte of the solid oxide fuel cell. The interfacial layer provides a barrier which controls interaction between the air electrode and electrolyte. The interfacial layer also reduces polarization loss through the reduction of the air electrode/electrolyte interfacial electrical resistance. In another embodiment, the solid oxide fuel cell comprises a scandia-stabilized zirconia electrolyte having high electrical conductivity. The scandia-stabilized zirconia electrolyte may be provided as a very thin layer in order to reduce resistance. The scandia-stabilized electrolyte is preferably used in combination with the terbia-stabilized interfacial layer. The solid oxide fuel cells are operable over wider temperature ranges and wider temperature gradients in comparison with conventional fuel cells.

  7. Glass/BNNT Composite for Sealing Solid Oxide Fuel Cells

    NASA Technical Reports Server (NTRS)

    Bansal, Narottam P.; Hurst, Janet B.; Choi, Sung R.

    2007-01-01

    A material consisting of a barium calcium aluminosilicate glass reinforced with 4 weight percent of boron nitride nanotubes (BNNTs) has shown promise for use as a sealant in planar solid oxide fuel cells (SOFCs).

  8. Improved performance of a symmetrical solid oxide fuel cell by swapping the roles of doped ceria and La0.6Sr1.4MnO4+δ in the electrode

    NASA Astrophysics Data System (ADS)

    Shen, Jian; Yang, Guangming; Zhang, Zhenbao; Tadé, Moses O.; Zhou, Wei; Shao, Zongping

    2017-02-01

    Symmetrical solid oxide fuel cells (SSOFCs) show many advantageous features as compared with conventional cells with nickel cermet anode and oxide cathode. A K2NiF4-type layer-structured oxide, La0.6Sr1.4MnO4+δ (LSMO4), was reported to be a potential electrode for SSOFCs, and the modification of LSMO4 surface with samaria-doped ceria (SDC) and NiO was found to be the key in improving performance. In this study, the swapping of roles for SDC and LSMO4 in electrodes of SSOFCs is exploited, i.e., SDC is applied as the scaffold and LSMO4 as the surface modifier. Different from pristine LSMO4, the impregnated LSMO4 demonstrates amorphous phase. Compared to NiO-SDC impregnated LSMO4, NiO-LSMO4/SDC electrodes show a superior cathodic performance with an area specific resistance of 0.1 Ω cm2 at 700 °C. Under optimized conditions, maximum power densities of 714 and 108 mW cm-2 at 800 °C are achieved for an electrolyte-supported symmetrical single cell with a NiO-LSMO4/SDC electrode operating with hydrogen and methane, respectively. The difference in performance of the electrodes built by swapping the role and function of the SDC and LSMO4 phases is discussed, and a possible mechanism responsible for such different behaviours in cell power outputs via the impregnation of LSMO4 (NiO)+SDC electrodes is proposed.

  9. Symmetrical, bi-electrode supported solid oxide fuel cell

    NASA Technical Reports Server (NTRS)

    Cable, Thomas L. (Inventor); Sofie, Stephen W. (Inventor)

    2009-01-01

    The present invention is a symmetrical bi-electrode supported solid oxide fuel cell comprising a sintered monolithic framework having graded pore electrode scaffolds that, upon treatment with metal solutions and heat subsequent to sintering, acquire respective anodic and cathodic catalytic activity. The invention is also a method for making such a solid oxide fuel cell. The graded pore structure of the graded pore electrode scaffolds in achieved by a novel freeze casting for YSZ tape.

  10. Delivery system for molten salt oxidation of solid waste

    DOEpatents

    Brummond, William A.; Squire, Dwight V.; Robinson, Jeffrey A.; House, Palmer A.

    2002-01-01

    The present invention is a delivery system for safety injecting solid waste particles, including mixed wastes, into a molten salt bath for destruction by the process of molten salt oxidation. The delivery system includes a feeder system and an injector that allow the solid waste stream to be accurately metered, evenly dispersed in the oxidant gas, and maintained at a temperature below incineration temperature while entering the molten salt reactor.

  11. Solid oxide fuel cell steam reforming power system

    DOEpatents

    Chick, Lawrence A.; Sprenkle, Vincent L.; Powell, Michael R.; Meinhardt, Kerry D.; Whyatt, Greg A.

    2013-03-12

    The present invention is a Solid Oxide Fuel Cell Reforming Power System that utilizes adiabatic reforming of reformate within this system. By utilizing adiabatic reforming of reformate within the system the system operates at a significantly higher efficiency than other Solid Oxide Reforming Power Systems that exist in the prior art. This is because energy is not lost while materials are cooled and reheated, instead the device operates at a higher temperature. This allows efficiencies higher than 65%.

  12. Santa Clara County Planar Solid Oxide Fuel Cell Demonstration Project

    SciTech Connect

    Fred Mitlitsky; Sara Mulhauser; David Chien; Deepak Shukla; David Weingaertner

    2009-11-14

    The Santa Clara County Planar Solid Oxide Fuel Cell (PSOFC) project demonstrated the technical viability of pre-commercial PSOFC technology at the County 911 Communications headquarters, as well as the input fuel flexibility of the PSOFC. PSOFC operation was demonstrated on natural gas and denatured ethanol. The Santa Clara County Planar Solid Oxide Fuel Cell (PSOFC) project goals were to acquire, site, and demonstrate the technical viability of a pre-commercial PSOFC technology at the County 911 Communications headquarters. Additional goals included educating local permit approval authorities, and other governmental entities about PSOFC technology, existing fuel cell standards and specific code requirements. The project demonstrated the Bloom Energy (BE) PSOFC technology in grid parallel mode, delivering a minimum 15 kW over 8760 operational hours. The PSOFC system demonstrated greater than 81% electricity availability and 41% electrical efficiency (LHV net AC), providing reliable, stable power to a critical, sensitive 911 communications system that serves geographical boundaries of the entire Santa Clara County. The project also demonstrated input fuel flexibility. BE developed and demonstrated the capability to run its prototype PSOFC system on ethanol. BE designed the hardware necessary to deliver ethanol into its existing PSOFC system. Operational parameters were determined for running the system on ethanol, natural gas (NG), and a combination of both. Required modeling was performed to determine viable operational regimes and regimes where coking could occur.

  13. Solid Oxide Fuel Cells Operating on Alternative and Renewable Fuels

    SciTech Connect

    Wang, Xiaoxing; Quan, Wenying; Xiao, Jing; Peduzzi, Emanuela; Fujii, Mamoru; Sun, Funxia; Shalaby, Cigdem; Li, Yan; Xie, Chao; Ma, Xiaoliang; Johnson, David; Lee, Jeong; Fedkin, Mark; LaBarbera, Mark; Das, Debanjan; Thompson, David; Lvov, Serguei; Song, Chunshan

    2014-09-30

    This DOE project at the Pennsylvania State University (Penn State) initially involved Siemens Energy, Inc. to (1) develop new fuel processing approaches for using selected alternative and renewable fuels – anaerobic digester gas (ADG) and commercial diesel fuel (with 15 ppm sulfur) – in solid oxide fuel cell (SOFC) power generation systems; and (2) conduct integrated fuel processor – SOFC system tests to evaluate the performance of the fuel processors and overall systems. Siemens Energy Inc. was to provide SOFC system to Penn State for testing. The Siemens work was carried out at Siemens Energy Inc. in Pittsburgh, PA. The unexpected restructuring in Siemens organization, however, led to the elimination of the Siemens Stationary Fuel Cell Division within the company. Unfortunately, this led to the Siemens subcontract with Penn State ending on September 23rd, 2010. SOFC system was never delivered to Penn State. With the assistance of NETL project manager, the Penn State team has since developed a collaborative research with Delphi as the new subcontractor and this work involved the testing of a stack of planar solid oxide fuel cells from Delphi.

  14. AlliedSignal solid oxide fuel cell technology

    SciTech Connect

    Minh, N.; Barr, K.; Kelly, P.; Montgomery, K.

    1996-12-31

    AlliedSignal has been developing high-performance, lightweight solid oxide fuel cell (SOFC) technology for a broad spectrum of electric power generation applications. This technology is well suited for use in a variety of power systems, ranging from commercial cogeneration to military mobile power sources. The AlliedSignal SOFC is based on stacking high-performance thin-electrolyte cells with lightweight metallic interconnect assemblies to form a compact structure. The fuel cell can be operated at reduced temperatures (600{degrees} to 800{degrees}C). SOFC stacks based on this design has the potential of producing 1 kW/kg and 1 ML. This paper summarizes the technical status of the design, manufacture, and operation of AlliedSignal SOFCs.

  15. Catalytic properties of manganese oxide polyhedra with hollow and solid morphologies in toluene removal

    NASA Astrophysics Data System (ADS)

    Liao, Yinnian; Zhang, Xuan; Peng, Ruosi; Zhao, Mengqi; Ye, Daiqi

    2017-05-01

    In order to develop an efficient and active catalyst to degrade the toxic volatile organic compounds, manganese oxide polyhedra with hollow and solid morphologies were synthesized by a convenient hydrothermal route without any surfactants or templates. The catalytic performances of the two manganese oxides were assessed in the oxidation reaction of toluene. Compared with the solid polyhedral manganese oxide, an excellent catalytic activity of the hollow one has been found, resulting from its cavity nature, the high content of active oxygen and the high manganese oxidation state of hollow MnOx. Meanwhile, the probable reaction pathway for toluene oxidation over the hollow polyhedral manganese oxide was initially discussed by means of in situ FTIR.

  16. Functional titanium oxide nano-particles as electron lifetime, electrical conductance enhancer, and long-term performance booster in quasi-solid-state electrolyte for dye-sensitized solar cells

    NASA Astrophysics Data System (ADS)

    Lue, Shingjiang Jessie; Wu, Yun-Ling; Tung, Yung-Liang; Shih, Chao-Ming; Wang, Yi-Chun; Li, Jun-Ruei

    2015-01-01

    This research investigates the design of a quasi-solid-state electrolyte for improving the photovoltaic efficiency and long-term performance stability of dye-sensitized solar cells (DSSCs). In this study, agarose gel and titanium oxide (TiO2) nano-particles are incorporated into an iodine/iodide electrolyte solution in a 1-methyl-2-pyrrolidinone (NMP)/3-methoxypropionitrile (MPN) solvent mixture to fabricate quasi-solid-state electrolytes for 2.0-cm2 DSSCs. The electrolyte also contains an ionic liquid, 1-methyl-3-propylimidazolium iodide, and a co-additive, 1-methylbenzimidazole. The negatively charged TiO2 nano-particles exhibit an anatase crystal structure. Without agarose and TiO2, the control cell's photovoltaic efficiency drops by more than 50% over 2400 h of aging due to a significant decrease in the short-circuit current. Incorporating 1% agarose into the electrolyte not only enhances the retention of the solvent but also maintains the short-circuit current. Furthermore, adding 0.5% TiO2 to 1% agarose electrolyte provides sufficient ion and electron transfer routes and improves the fill factor of the corresponding DSSC. The photoconversion efficiency of the agarose/TiO2-containing DSSC monotonically increases from an initial value of 5.08% to 6.48% within 2400 h. The improved cell efficiency is correlated to the longer electron lifetime in the DSSC, higher ion diffusivity, and the smaller electrical resistance of the electrolyte.

  17. A metallic interconnect for a solid oxide fuel cell stack

    NASA Astrophysics Data System (ADS)

    England, Diane Mildred

    A solid oxide fuel cell (SOFC) electrochemically converts the chemical energy of reaction into electrical energy. The commercial success of planar, SOFC stack technology has a number of challenges, one of which is the interconnect that electrically and physically connects the cathode of one cell to the anode of an adjacent cell in the SOFC stack and in addition, separates the anodic and cathodic gases. An SOFC stack operating at intermediate temperatures, between 600°C and 800°C, can utilize a metallic alloy as an interconnect material. Since the interconnect of an SOFC stack must operate in both air and fuel environments, the oxidation kinetics, adherence and electronic resistance of the oxide scales formed on commercial alloys were investigated in air and wet hydrogen under thermal cycling conditions to 800°C. The alloy, Haynes 230, exhibited the slowest oxidation kinetics and the lowest area-specific resistance as a function of oxidation time of all the alloys in air at 800°C. However, the area-specific resistance of the oxide scale formed on Haynes 230 in wet hydrogen was unacceptably high after only 500 hours of oxidation, which was attributed to the high resistivity of Cr2O3 in a reducing atmosphere. A study of the electrical conductivity of the minor phase manganese chromite, MnXCr3-XO4, in the oxide scale of Haynes 230, revealed that a composition closer to Mn2CrO4 had significantly higher electrical conductivity than that closer to MnCr 2O4. Haynes 230 was coated with Mn to form a phase closer to the Mn2CrO4 composition for application on the fuel side of the interconnect. U.S. Patent No. 6,054,231 is pending. Although coating a metallic alloy is inexpensive, the stringent economic requirements of SOFC stack technology required an alloy without coating for production applications. As no commercially available alloy, among the 41 alloys investigated, performed to the specifications required, a new alloy was created and designated DME-A2. The oxide scale

  18. New Cathode Materials for Intermediate Temperature Solid Oxide Fuel Cells

    SciTech Connect

    Allan J. Jacobson

    2006-06-30

    Operation of SOFCs at intermediate temperatures (500-800 C) requires new combinations of electrolyte and electrode materials that will provide both rapid ion transport across the electrolyte and electrode-electrolyte interfaces and efficient electrocatalysis of the oxygen reduction and fuel oxidation reactions. This project concentrates on materials and issues associated with cathode performance that are known to become limiting factors as the operating temperature is reduced. The specific objectives of the proposed research are to develop cathode materials that meet the electrode performance targets of 1.0 W/cm{sup 2} at 0.7 V in combination with YSZ at 700 C and with GDC, LSGM or bismuth oxide based electrolytes at 600 C. The performance targets imply an area specific resistance of {approx}0.5 {Omega}cm{sup 2} for the total cell. The research strategy is to investigate both established classes of materials and new candidates as cathodes, to determine fundamental performance parameters such as bulk diffusion, surface reactivity and interfacial transfer, and to couple these parameters to performance in single cell tests. In this report, further measurements of the oxygen deficient double perovskite PrBaCo{sub 2}O{sub 5.5+{delta}} are reported. The high electronic conductivity and rapid diffusion and surface exchange kinetics of PBCO suggest its application as cathode material in intermediate temperature solid oxide fuel cells. Preliminary measurements in symmetric cells have shown low ASR values at 600 C. Here we describe the first complete cell measurements on Ni/CGO/CGO/PBCO/CGO cells.

  19. Switching on electrocatalytic activity in solid oxide cells

    NASA Astrophysics Data System (ADS)

    Myung, Jae-Ha; Neagu, Dragos; Miller, David N.; Irvine, John T. S.

    2016-09-01

    Solid oxide cells (SOCs) can operate with high efficiency in two ways—as fuel cells, oxidizing a fuel to produce electricity, and as electrolysis cells, electrolysing water to produce hydrogen and oxygen gases. Ideally, SOCs should perform well, be durable and be inexpensive, but there are often competitive tensions, meaning that, for example, performance is achieved at the expense of durability. SOCs consist of porous electrodes—the fuel and air electrodes—separated by a dense electrolyte. In terms of the electrodes, the greatest challenge is to deliver high, long-lasting electrocatalytic activity while ensuring cost- and time-efficient manufacture. This has typically been achieved through lengthy and intricate ex situ procedures. These often require dedicated precursors and equipment; moreover, although the degradation of such electrodes associated with their reversible operation can be mitigated, they are susceptible to many other forms of degradation. An alternative is to grow appropriate electrode nanoarchitectures under operationally relevant conditions, for example, via redox exsolution. Here we describe the growth of a finely dispersed array of anchored metal nanoparticles on an oxide electrode through electrochemical poling of a SOC at 2 volts for a few seconds. These electrode structures perform well as both fuel cells and electrolysis cells (for example, at 900 °C they deliver 2 watts per square centimetre of power in humidified hydrogen gas, and a current of 2.75 amps per square centimetre at 1.3 volts in 50% water/nitrogen gas). The nanostructures and corresponding electrochemical activity do not degrade in 150 hours of testing. These results not only prove that in operando methods can yield emergent nanomaterials, which in turn deliver exceptional performance, but also offer proof of concept that electrolysis and fuel cells can be unified in a single, high-performance, versatile and easily manufactured device. This opens up the possibility of

  20. Switching on electrocatalytic activity in solid oxide cells.

    PubMed

    Myung, Jae-Ha; Neagu, Dragos; Miller, David N; Irvine, John T S

    2016-09-22

    Solid oxide cells (SOCs) can operate with high efficiency in two ways-as fuel cells, oxidizing a fuel to produce electricity, and as electrolysis cells, electrolysing water to produce hydrogen and oxygen gases. Ideally, SOCs should perform well, be durable and be inexpensive, but there are often competitive tensions, meaning that, for example, performance is achieved at the expense of durability. SOCs consist of porous electrodes-the fuel and air electrodes-separated by a dense electrolyte. In terms of the electrodes, the greatest challenge is to deliver high, long-lasting electrocatalytic activity while ensuring cost- and time-efficient manufacture. This has typically been achieved through lengthy and intricate ex situ procedures. These often require dedicated precursors and equipment; moreover, although the degradation of such electrodes associated with their reversible operation can be mitigated, they are susceptible to many other forms of degradation. An alternative is to grow appropriate electrode nanoarchitectures under operationally relevant conditions, for example, via redox exsolution. Here we describe the growth of a finely dispersed array of anchored metal nanoparticles on an oxide electrode through electrochemical poling of a SOC at 2 volts for a few seconds. These electrode structures perform well as both fuel cells and electrolysis cells (for example, at 900 °C they deliver 2 watts per square centimetre of power in humidified hydrogen gas, and a current of 2.75 amps per square centimetre at 1.3 volts in 50% water/nitrogen gas). The nanostructures and corresponding electrochemical activity do not degrade in 150 hours of testing. These results not only prove that in operando methods can yield emergent nanomaterials, which in turn deliver exceptional performance, but also offer proof of concept that electrolysis and fuel cells can be unified in a single, high-performance, versatile and easily manufactured device. This opens up the possibility of

  1. Decomposing Solid Micropropulsion Nozzle Performance Issues

    NASA Technical Reports Server (NTRS)

    Reed, Brian

    2003-01-01

    Micropropulsion technology is essential to the success of miniaturized spacecraft and can provide ultra-precise propulsion for small spacecraft. NASA Glenn Research Center has envisioned a micropropulsion concept that utilizes decomposing solid propellants for a valveless, leak-free propulsion system. Among the technical challenges of this decomposing solid micropropulsion concept is optimization of miniature, rectangular nozzles. A number of flat micronozzles were tested with ambient-temperature nitrogen and helium gas in a vacuum facility. The thrusters were etched out of silicon and had throat widths on the order of 350 microns and throat depths on the order of 250 microns. While these were half-sections of thrusters (two would be bonded together before firing), testing provided the performance trend for nozzles of this scale and geometry. Area ratios from 1 to 25 were tested, with thrust measured using an inverted pendulum thrust stand for nitrogen flows and a torsional thrust stand for helium. In the nitrogen testing, peak nozzle performance was achieved around area ratio of 5. In the helium series, nozzle performance peaked for the smallest nozzle tested area ratio 1.5. For both gases, there was a secondary performance peak above area ratio 15. At low chamber pressures (< 1.6 atm), nitrogen provided higher nozzle performance than helium. The performance curve for helium was steeper, however, and it appeared that helium would provide better performance than nitrogen at higher chamber pressures.

  2. Partial oxidation of methane (POM) assisted solid oxide co-electrolysis

    DOEpatents

    Chen, Fanglin; Wang, Yao

    2017-02-21

    Methods for simultaneous syngas generation by opposite sides of a solid oxide co-electrolysis cell are provided. The method can comprise exposing a cathode side of the solid oxide co-electrolysis cell to a cathode-side feed stream; supplying electricity to the solid oxide co-electrolysis cell such that the cathode side produces a product stream comprising hydrogen gas and carbon monoxide gas while supplying oxygen ions to an anode side of the solid oxide co-electrolysis cell; and exposing the anode side of the solid oxide co-electrolysis cell to an anode-side feed stream. The cathode-side feed stream comprises water and carbon dioxide, and the anode-side feed stream comprises methane gas such that the methane gas reacts with the oxygen ions to produce hydrogen and carbon monoxide. The cathode-side feed stream can further comprise nitrogen, hydrogen, or a mixture thereof.

  3. Perspectives on the metallic interconnects for solid oxide fuel cells.

    PubMed

    Zhu, Wei-Zhong; Yan, Mi

    2004-12-01

    The various stages and progress in the development of interconnect materials for solid oxide fuel cells (SOFCs) over the last two decades are reviewed. The criteria for the application of materials as interconnects are highlighted. In-terconnects based on lanthanum chromite ceramics demonstrate many inherent drawbacks and therefore are only useful for SOFCs operating around 1000 degrees C. The advance in the research of anode-supported flat SOFCs facilitates the replacement of ceramic interconnects with metallic ones due to their significantly lowered working temperature. Besides, interconnects made of metals or alloys offer many advantages as compared to their ceramic counterpart. The oxidation response and thermal expansion behaviors of various prospective metallic interconnects are examined and evaluated. The minimization of contact resistance to achieve desired and reliable stack performance during their projected lifetime still remains a highly challenging issue with metallic interconnects. Inexpensive coating materials and techniques may play a key role in pro-moting the commercialization of SOFC stack whose interconnects are constructed of some current commercially available alloys. Alternatively, development of new metallic materials that are capable of forming stable oxide scales with sluggish growth rate and sufficient electrical conductivity is called for.

  4. Strength of an electrolyte supported solid oxide fuel cell

    NASA Astrophysics Data System (ADS)

    Fleischhauer, Felix; Bermejo, Raul; Danzer, Robert; Mai, Andreas; Graule, Thomas; Kuebler, Jakob

    2015-11-01

    For the proper function of solid oxide fuel cells (SOFC) their structural integrity must be maintained during their whole lifetime. Any cell fracture would cause leakage and partial oxidization of the anode, leading to a reduced performance, if not catastrophic failure of the whole stack. In this study, the mechanical strength of a state of the art SOFC, developed and produced by Hexis AG/Switzerland, was investigated with respect to the influence of temperature and ageing, whilst for the anode side of the cell the strength was measured under reducing and oxidizing atmospheres. Ball-on-3-Ball bending strength tests and fractography conducted on anode and cathode half-cells revealed the underlying mechanisms, which lead to cell fracture. They were found to be different for the cathode and the anode side and that they change with temperature and ageing. Both anode and cathode sides exhibit the lowest strength at T = 850 °C, which is greatly reduced to the initial strength of the bare electrolyte. This reduction is the consequence of the formation of cracks in the electrode layer which either directly penetrate into the electrolyte (anode side) or locally increase the stress intensity level of pre-existing flaws of the electrolytes at the interface (cathode side).

  5. Performance enhancement of solution impregnated nanostructured La0.8Sr0.2Co0.8Ni0.2O3-δ oxygen electrode for intermediate temperature solid oxide electrolysis cells

    NASA Astrophysics Data System (ADS)

    Tan, Yuan; Duan, Nanqi; Wang, Ao; Yan, Dong; Chi, Bo; Wang, Ning; Pu, Jian; Li, Jian

    2016-02-01

    Nanostructured La0.8Sr0.2Co0.8Ni0.2O3-δ (LSCN) based Gd2O3-doped CeO2 (GDC) oxygen electrodes are prepared by impregnation method for intermediate temperature solid oxide electrolysis cell (SOEC) for efficient hydrogen production. The microstructure features and the electrochemical performance of the impregnated LSCN-GDC oxygen electrodes with various LSCN loadings are evaluated and investigated. Electrochemical tests show that the impregnated LSCN-GDC oxygen electrodes present great enhancement of oxygen evolution performance, due to the good nanoparticle LSCN dispersion on the GDC scaffold surface to maximize the active reaction sites. The cell with 30 wt% LSCN loaded LSCN-GDC as the oxygen electrode presents a polarization resistance of 0.072 Ω cm2 at 800 °C with 60 vol% absolute humidity (AH), only about half of that for the screen-printed LSCN electrode. The hydrogen production rate is 484 mL cm-2 h-1 at 750 °C at 1.5 V with 60 vol%AH. For stability test in galvanostatic SOEC operation up to 100 h, the solution impregnated cell shows a very stable performance without obvious degradation.

  6. High performance of proton-conducting solid oxide fuel cell with a layered PrBaCo 2O 5+ δ cathode

    NASA Astrophysics Data System (ADS)

    Zhao, Ling; He, Beibei; Lin, Bin; Ding, Hanping; Wang, Songlin; Ling, Yihan; Peng, Ranran; Meng, Guangyao; Liu, Xingqin

    A dense BaZr 0.1Ce 0.7Y 0.2O 3- δ (BZCY) electrolyte is fabricated on a porous anode by in situ drop-coating method which can lead to extremely thin electrolyte membrane (∼10 μm in thickness). The layered perovskite structure oxide PrBaCo 2O 5+ δ (PBCO) is synthesized by auto ignition process and initially examined as a cathode for proton-conducting IT-SOFCs. The electrical conductivity of PrBaCo 2O 5+ δ (PBCO) reaches the general required value for the electrical conductivity of cathode absolutely. The single cell, consisting of PrBaCo 2O 5+ δ (PBCO)/BaZr 0.1Ce 0.7Y 0.2O 3- δ (BZCY)/NiO-BaZr 0.1Ce 0.7Y 0.2O 3- δ (BZCY) structure, is assembled and tested from 600 to 700 °C with humidified hydrogen (∼3% H 2O) as the fuel and air as the oxidant. An open-circuit potential of 1.01 V and a maximum power density of 545 mW cm -2 at 700 °C are obtained for the single cell, and a low polarization resistance of the electrodes of 0.15 Ω cm 2 is achieved at 700 °C.

  7. ALTERNATIVE METHODS OF SEALING PLANAR SOLID OXIDE FUEL CELLS

    SciTech Connect

    Weil, K. Scott; Coyle, Christopher A.; Hardy, John S.; Kim, Jin Yong Y.; Xia, Gordon

    2005-03-01

    One of the key limiting issues in designing and fabricating a high performance planar solid oxide fuel cell (pSOFC) stack is the development of the appropriate materials and techniques for hermetically sealing the metal and ceramic components. There are essentially two standard methods of sealing: (1) by forming a rigid joint or (2) by constructing a compressive “sliding” seal. While short-term success has been achieved with both techniques, it is apparent that to meet the long-term operational needs of stack designers, alternative sealing concepts will need to be conceived. Described below are two alternative pSOFC sealing methods that have been developed at Pacific Northwest National Laboratory.

  8. Review on MIEC Cathode Materials for Solid Oxide Fuel Cells

    NASA Astrophysics Data System (ADS)

    Burnwal, Suman Kumar; Bharadwaj, S.; Kistaiah, P.

    2016-11-01

    The cathode is one of the most important components of solid oxide fuel cells (SOFCs). The reduction of oxygen at the cathode (traditional cathodes like LSM, LSGM, etc.) is the slow step in the cell reaction at intermediate temperature (600-800∘C) which is one of the key obstacles to the development of SOFCs. The mixed ionic and electronic conducting cathode (MIEC) like LSCF, BSCF, etc., has recently been proposed as a promising cathode material for SOFC due to the improvement of the kinetic of the cathode reaction. The MIEC materials provide not only the electrons for the reduction of oxygen, but also the ionic conduction required to ensure the transport of the formed oxygen ions and thereby improves the overall electrochemical performance of SOFC system. The characteristics of MIEC cathode materials and its comparison with other traditional cathode materials is studied and presented in the paper.

  9. In situ optical studies of solid-oxide fuel cells.

    PubMed

    Pomfret, Michael B; Owrutsky, Jeffrey C; Walker, Robert A

    2010-01-01

    Thermal imaging and vibrational spectroscopy have become important tools for examining the physical and chemical changes that occur in real time in solid-oxide fuel cells (SOFCs). Imaging techniques can resolve temperature differences as fine as 0.1 degrees C across a SOFC electrode at temperatures higher than 600 degrees C. Vibrational spectroscopy can identify molecular species and changes in material phases in operating SOFCs. This review discusses the benefits and challenges associated with directly observing processes that are important to SOFC performance and durability. In situ optical methods can provide direct insight into reaction mechanisms that can be inferred only indirectly from electrochemical measurements such as voltammetry and electrochemical impedance spectroscopy and from kinetic models and postmortem, ex situ examinations of SOFC components. Particular attention is devoted to recent advances that, hopefully, will spur the development of new generations of efficient, versatile energy-producing devices.

  10. In Situ Optical Studies of Solid-Oxide Fuel Cells

    NASA Astrophysics Data System (ADS)

    Pomfret, Michael B.; Owrutsky, Jeffrey C.; Walker, Robert A.

    2010-07-01

    Thermal imaging and vibrational spectroscopy have become important tools for examining the physical and chemical changes that occur in real time in solid-oxide fuel cells (SOFCs). Imaging techniques can resolve temperature differences as fine as 0.1°C across a SOFC electrode at temperatures higher than 600°C. Vibrational spectroscopy can identify molecular species and changes in material phases in operating SOFCs. This review discusses the benefits and challenges associated with directly observing processes that are important to SOFC performance and durability. In situ optical methods can provide direct insight into reaction mechanisms that can be inferred only indirectly from electrochemical measurements such as voltammetry and electrochemical impedance spectroscopy and from kinetic models and postmortem, ex situ examinations of SOFC components. Particular attention is devoted to recent advances that, hopefully, will spur the development of new generations of efficient, versatile energy-producing devices.

  11. Status of solid oxide fuel cell development in Australia

    SciTech Connect

    Badwal, S.P.S.; Foger, K.

    1995-12-31

    Ceramic Fuel Cells Limited, owned by a consortium consisting of BHP -- Australia`s largest company; CSIRO -- Australia`s major R and D Organization; Energy Research and Development Corporation -- Federal Government agency; Strategic Industry Research Foundation -- Victorian State Government agency and five major main land electricity utilities Pacific Power (New South Wales), ETSA (South Australia), Generation Victoria (Victoria), QEC (Queensland), SECWA (Western Australia) has been established to provide a national focus for the development of SOFC technology in Australia with a number of universities and research organizations contributing to its program. In this paper the status of solid oxide fuel cell R and D in Australia and within Ceramic Fuel Cells Ltd has been described. The SOFC development effort, the R and D infrastructure and significant achievements made since the incorporation of the Company in manufacture of single cells and stacks and their performance has been discussed.

  12. Modeling of Pressurized Electrochemistry and Steam-Methane Reforming in Solid Oxide Fuel Cells and the Effects on Thermal and Electrical Stack Performance

    SciTech Connect

    Recknagle, Kurtis P.; Khaleel, Mohammad A.

    2009-03-01

    Summarizes work done to extend the electrochemical performance and methane reforming submodels to include the effects of pressurization and to demonstrate this new modeling capability by simulating large stacks operating on methane-rich fuel under pressurized and non-pressurized conditions. Pressurized operation boosts electrochemical performance, alters the kinetics of methane reforming, and effects the equilibrium composition of methane fuels. This work developed constitutive submodels that couple the electrochemistry, reforming, and pressurization to yield an increased capability of the modeling tool for prediction of SOFC stack performance.

  13. Numerical Study of Single-Chamber Solid Oxide Fuel Cells

    NASA Astrophysics Data System (ADS)

    Hao, Yong

    Single-chamber solid oxide fuel cells (SCFC) are ones in which the fuel and oxidizer are premixed, and selective electrode catalysts are used to generate the oxygen partial pressure gradient that in a conventional dual-chamber design is produced by physical separation of the fuel and oxidizer streams. The SCFC concept is a novel simplification of a conventional solid oxide fuel cell (SOFC), and SCFCs have been shown capable of generating power densities high enough to make them potentially useful in many applications where the simplicity of a single gas chamber and absence of seals offsets the expected lower efficiency of SCFCs compared to dual-chamber SOFCs. SCFC performance is found to depend sensitively on cell microstructure, geometry, and flow conditions, and optimization of SCFC stacks requires considering complex, coupled chemical and transport processes. However, research activity in this area is far from sufficient and insights about SCFC systems are very limited. The understanding of many fundamental physical and chemical processes required for improving SCFC designs is often beyond the capability of modern experimental techniques, and efficient experimental studies are often held back by the lack of guidance from theoretical models due to the fact that modeling study about SCFC is very rare to date, and existing models about conventional SOFCs are not suitable for simulating SCFCs because of the inherent differences of single-chamber SOFCs from conventional ones. In order to systematically investigate these problems and optimize the electrical performance of SCFC systems, a 2D numerical model of a single-chamber solid oxide fuel cell (SCFC) operating on hydrocarbon fuels is developed and presented in this work. The model accounts for the coupled effects of gas channel fluid flow, heat transfer, porous media transport, catalytic reforming/shifting chemistry, electrochemistry, and mixed ionic-electronic conductivity. It solves for the velocity, temperature

  14. Synthesis and Stability of a Nanoparticle-Infiltrated Solid OxideFuel Cell Electrode

    SciTech Connect

    Sholklapper, Tal Z.; Radmilovic, Velimir; Jacobson, Craig P.; Visco, Steven J.; De Jonghe, Lutgard C.

    2006-11-20

    Nanoparticulate catalysts infiltrated into SOFC (Solid OxideFUel Cell) electrodes can significantly enhance the cell performance, butthe stability of these electrodes has been an open issue. An infiltrationprocedure is reported that leads to a stable scandia-stablized zirconia(SSZ) cathode electrode performance.

  15. In situ fabrication of high-performance Ni-GDC-nanocube core-shell anode for low-temperature solid-oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Yamamoto, Kazuhiro; Qiu, Nan; Ohara, Satoshi

    2015-11-01

    A core-shell anode consisting of nickel-gadolinium-doped-ceria (Ni-GDC) nanocubes was directly fabricated by a chemical process in a solution containing a nickel source and GDC nanocubes covered with highly reactive {001} facets. The cermet anode effectively generated a Ni metal framework even at 500 °C with the growth of the Ni spheres. Anode fabrication at such a low temperature without any sintering could insert a finely nanostructured layer close to the interface between the electrolyte and the anode. The maximum power density of the attractive anode was 97 mW cm-2, which is higher than that of a conventional NiO-GDC anode prepared by an aerosol process at 55 mW cm-2 and 600 °C, followed by sintering at 1300 °C. Furthermore, the macro- and microstructure of the Ni-GDC-nanocube anode were preserved before and after the power-generation test at 700 °C. Especially, the reactive {001} facets were stabled even after generation test, which served to reduce the activation energy for fuel oxidation successfully.

  16. In situ fabrication of high-performance Ni-GDC-nanocube core-shell anode for low-temperature solid-oxide fuel cells.

    PubMed

    Yamamoto, Kazuhiro; Qiu, Nan; Ohara, Satoshi

    2015-11-30

    A core-shell anode consisting of nickel-gadolinium-doped-ceria (Ni-GDC) nanocubes was directly fabricated by a chemical process in a solution containing a nickel source and GDC nanocubes covered with highly reactive {001} facets. The cermet anode effectively generated a Ni metal framework even at 500 °C with the growth of the Ni spheres. Anode fabrication at such a low temperature without any sintering could insert a finely nanostructured layer close to the interface between the electrolyte and the anode. The maximum power density of the attractive anode was 97 mW cm(-2), which is higher than that of a conventional NiO-GDC anode prepared by an aerosol process at 55 mW cm(-2) and 600 °C, followed by sintering at 1300 °C. Furthermore, the macro- and microstructure of the Ni-GDC-nanocube anode were preserved before and after the power-generation test at 700 °C. Especially, the reactive {001} facets were stabled even after generation test, which served to reduce the activation energy for fuel oxidation successfully.

  17. In situ fabrication of high-performance Ni-GDC-nanocube core-shell anode for low-temperature solid-oxide fuel cells

    PubMed Central

    Yamamoto, Kazuhiro; Qiu, Nan; Ohara, Satoshi

    2015-01-01

    A core–shell anode consisting of nickel–gadolinium-doped-ceria (Ni–GDC) nanocubes was directly fabricated by a chemical process in a solution containing a nickel source and GDC nanocubes covered with highly reactive {001} facets. The cermet anode effectively generated a Ni metal framework even at 500 °C with the growth of the Ni spheres. Anode fabrication at such a low temperature without any sintering could insert a finely nanostructured layer close to the interface between the electrolyte and the anode. The maximum power density of the attractive anode was 97 mW cm–2, which is higher than that of a conventional NiO–GDC anode prepared by an aerosol process at 55 mW cm–2 and 600 °C, followed by sintering at 1300 °C. Furthermore, the macro- and microstructure of the Ni–GDC-nanocube anode were preserved before and after the power-generation test at 700 °C. Especially, the reactive {001} facets were stabled even after generation test, which served to reduce the activation energy for fuel oxidation successfully. PMID:26615816

  18. Comparative study on ammonia oxidation over Ni-based cermet anodes for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Molouk, Ahmed Fathi Salem; Yang, Jun; Okanishi, Takeou; Muroyama, Hiroki; Matsui, Toshiaki; Eguchi, Koichi

    2016-02-01

    In the current work, we investigate the performance of solid oxide fuel cells (SOFCs) with Ni‒yttria-stabilized zirconia (Ni-YSZ) and Ni‒gadolinia-dope ceria (Ni-GDC) cermet anodes fueled with H2 or NH3 in terms of the catalytic activity of ammonia decomposition. The cermet of Ni-GDC shows higher catalytic activity for ammonia decomposition than Ni-YSZ. In response to this, the performance of direct NH3-fueled SOFC improved by using Ni-GDC anode. Moreover, we observe further enhancement in the cell performance and the catalytic activity for ammonia decomposition with applying Ni-GDC anode synthesised by the glycine-nitrate combustion process. These results reveal that the high performance of Ni-GDC anode for the direct NH3-fueled SOFC results from its mixed ionic-electronic conductivity as well as high catalytic activity for ammonia decomposition.

  19. Metal Interconnects for Solid Oxide Fuel Cell Power Systems

    SciTech Connect

    S. Elangovan

    2006-04-01

    Interconnect development is identified by the US Department of energy as a key technical area requiring focused research to meet the performance and cost goals under the Solid State Energy Conversion Alliance initiative. In the Phase I SECA Core Technology Program, Ceramatec investigated a commercial ferritic stainless steel composition for oxidation resistance properties by measuring the weight gain when exposed to air at the fuel cell operating temperature. A pre-treatment process that results in a dense, adherent scale was found to reduce the oxide scale growth rate significantly. A process for coating the surface of the alloy in order to reduce the in-plane resistance and potentially inhibit chromium oxide evaporation was also identified. The combination of treatments provided a very low resistance through the scale. The resistance measured was as low as 10 milliohm-cm2 at 750 C in air. The oxide scale was also found to be stable in humidified air at 750 C. The resistance value was stable over several thermal cycles. A similar treatment and coating for the fuel side of the interconnect also showed an exceptionally low resistance of one milliohm-cm2 in humidified hydrogen at 750 c, and was stable through multiple thermal cycles. Measurement of interconnect resistance when it was exposed to both air and humidified hydrogen on opposite sides also showed low, stable resistance after additional modification to the pre-treatment process. Resistance stacks, using an interconnect stack with realistic gas flows, also provided favorable results. Chromium evaporation issue however requires testing of fuel stacks and was outside of the scope of this project. based on results to-date, the alloy selection and the treatment processes appear to be well suited for SOFC interconnect application.

  20. METAL INTERCONNECTS FOR SOLID OXIDE FUEL CELL POWER SYSTEMS

    SciTech Connect

    S. Elangovan; S. Balagopal; M. Timper; I. Bay; D. Larsen; J. Hartvigsen

    2003-10-01

    Interconnect development is identified by the U.S. Department of Energy as a key technical area requiring focused research to meet the performance and cost goals under the Solid State Energy Conversion Alliance initiative. In the Phase I SECA Core Technology Program, Ceramatec investigated a commercial ferritic stainless steel composition for oxidation resistance properties by measuring the weight gain when exposed to air at the fuel cell operating temperature. A pre-treatment process that results in a dense, adherent scale was found to reduce the oxide scale growth rate significantly. A process for coating the surface of the alloy in order to reduce the in-plane resistance and potentially inhibit chromium oxide evaporation was also identified. The combination of treatments provided a very low resistance through the scale. The resistance measured was as low as 10 milliohm-cm{sup 2} at 750 C in air. The oxide scale was found to be stable in humidified air at 750 C. The resistance value was stable over several thermal cycles. A similar treatment and coating for the fuel side of the interconnect also showed an exceptionally low resistance of one milliohm-cm{sup 2} in humidified hydrogen at 750 C, and was stable through multiple thermal cycles. Analysis of the scale after exposure to various atmospheres showed the presence of a stable composition. When exposed to a dual (air and hydrogen) atmosphere however, the scale composition contains a mixture of phases. Based on results to-date, the alloy selection and the treatment processes appear to be well suited for SOFC interconnect application.

  1. Phase transition of a cobalt-free perovskite as a high-performance cathode for intermediate-temperature solid oxide fuel cells.

    PubMed

    Jiang, Shanshan; Zhou, Wei; Niu, Yingjie; Zhu, Zhonghua; Shao, Zongping

    2012-10-01

    It is generally recognized that the phase transition of a perovskite may be detrimental to the connection between cathode and electrolyte. Moreover, certain phase transitions may induce the formation of poor electronic and ionic conducting phase(s), thereby lowering the electrochemical performance of the cathode. Here, we present a study on the phase transition of a cobalt-free perovskite (SrNb(0.1)Fe(0.9)O(3-δ), SNF) and evaluate its effect on the electrochemical performance of the fuel cell. SNF exists as a primitive perovskite structure with space group P4mm (99) at room temperature. As evidenced by in situ high-temperature X-ray diffraction measurements over the temperature range of 600 to 1000 °C, SNF undergoes a transformation to a tetragonal structure with a space group I4/m (87). This phase transition is accompanied by a moderate change in the volume, allowing a good cathode/electrolyte interface on thermal cycling. According to the electrochemical impedance spectroscopy evaluation, the I4/m phase exhibits positive effects on the cathode's performance, showing the highest oxygen reduction reaction activity of cobalt-free cathodes reported so far. This activity improvement is attributed to enhanced oxygen surface processes.

  2. Microwave sintered nanocomposite electrodes for solid oxide fuel cells.

    PubMed

    Raza, Rizwan; Zhu, Bin

    2011-06-01

    Microwave sintering is a very interesting subject, which provides an alternative method to overcome problems faced with conventional sintering. This process is very efficient and only requires a few minutes. In this paper, nanocomposite electrodes (Cu0.15Ni0.85-GDC) were sintered at 700 degrees C for 10 mins in a single mode 2.45 GHz microwave oven by the solid state reaction method. The composition influence and the sintering methods on the as-obtained powder were characterized by XRD, SEM and TEM. It was observed that excellent sintering took place. Excellent fuel cell performance was achieved with microwave sintering compared tosamples sintered using conventional sintering. Electrochemical analysis was carried out using AC Impedance technique. This paper reports a new approach to develop a microwave sintered based nanocomposite material, which is more efficient on time and energy. This method can gain significant economical benefits compared to conventional sintered materials for applications in low temperature solid oxide fuel cells (LTSOFC).

  3. ADVANCED HIGH PERFORMANCE SOLID WALL BLANKET CONCEPTS

    SciTech Connect

    WONG, CPC; MALANG, S; NISHIO, S; RAFFRAY, R; SAGARA, S

    2002-04-01

    OAK A271 ADVANCED HIGH PERFORMANCE SOLID WALL BLANKET CONCEPTS. First wall and blanket (FW/blanket) design is a crucial element in the performance and acceptance of a fusion power plant. High temperature structural and breeding materials are needed for high thermal performance. A suitable combination of structural design with the selected materials is necessary for D-T fuel sufficiency. Whenever possible, low afterheat, low chemical reactivity and low activation materials are desired to achieve passive safety and minimize the amount of high-level waste. Of course the selected fusion FW/blanket design will have to match the operational scenarios of high performance plasma. The key characteristics of eight advanced high performance FW/blanket concepts are presented in this paper. Design configurations, performance characteristics, unique advantages and issues are summarized. All reviewed designs can satisfy most of the necessary design goals. For further development, in concert with the advancement in plasma control and scrape off layer physics, additional emphasis will be needed in the areas of first wall coating material selection, design of plasma stabilization coils, consideration of reactor startup and transient events. To validate the projected performance of the advanced FW/blanket concepts the critical element is the need for 14 MeV neutron irradiation facilities for the generation of necessary engineering design data and the prediction of FW/blanket components lifetime and availability.

  4. Post-heat treatment pressure effect on performances of metal-supported solid oxide fuel cells fabricated by atmospheric plasma spraying

    NASA Astrophysics Data System (ADS)

    Tsai, Chun-Huang; Hwang, Chang-sing; Chang, Chun-Liang; Yu, Jen-Feng; Nien, Sheng-Hui

    2012-01-01

    The nickel metal-supported cells fabricated by atmospheric plasma spraying are post-heat treated in air at 960 °C for 2 h with different pressures. The current-voltage-power and AC impedance measurements show the prepared cell with an applied pressure of 450 g cm-2 in the post-heat treatment has a better electrochemical performance at test temperatures ≥ 650 °C. For test temperatures < 650 °C, the maximum power densities at 450 g cm-2 pressure are about the same as the maximum power densities at 1250 g cm-2 pressure. The SEM micrograph indicates that the cathode including the cathode interlayer and the cathode collector is the most porous region in the cell. AC impedance results show this cathode is the most sensitive part to the applied pressure in the post-heat treatment and the cell with 450 g cm-2 pressure has the smallest low frequency intercept R2 and the polarization resistance Rp at temperatures from 600 to 800 °C. The performance durability test of the cell post-heat treated at 450 g cm-2 pressure shows a degradation rate of 0.0087 mV h-1 or 0.0026 mW h-1 at 300 mA cm-2 constant current density and 750 °C test temperature.

  5. High performance novel gadolinium doped ceria/yttria stabilized zirconia/nickel layered and hybrid thin film anodes for application in solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Garcia-Garcia, F. J.; Beltrán, A. M.; Yubero, F.; González-Elipe, A. R.; Lambert, R. M.

    2017-09-01

    Magnetron sputtering under oblique angle deposition was used to produce Ni-containing ultra thin film anodes comprising alternating layers of gadolinium doped ceria (GDC) and yttria stabilized zirconia (YSZ) of either 200 nm or 1000 nm thickness. The evolution of film structure from initial deposition, through calcination and final reduction was examined by XRD, SEM, TEM and TOF-SIMS. After subsequent fuel cell usage, the porous columnar architecture of the two-component layered thin film anodes was maintained and their resistance to delamination from the underlying YSZ electrolyte was superior to that of corresponding single component Ni-YSZ and Ni-GDC thin films. Moreover, the fuel cell performance of the 200 nm layered anodes compared favorably with conventional commercially available thick anodes. The observed dependence of fuel cell performance on individual layer thicknesses prompted study of equivalent but more easily fabricated hybrid anodes consisting of simultaneously deposited Ni-GDC and Ni-YSZ, which procedure resulted in exceptionally intimate mixing and interaction of the components. The hybrids exhibited very unusual and favorable Isbnd V characteristics, along with exceptionally high power densities at high currents. Their discovery is the principal contribution of the present work.

  6. Enhanced electrochemical performance and carbon anti-coking ability of solid oxide fuel cells with silver modified nickel-yttrium stabilized zirconia anode by electroless plating

    NASA Astrophysics Data System (ADS)

    Wu, Xiaoyan; Tian, Yu; Zhang, Jun; Zuo, Wei; Kong, Xiaowei; Wang, Jinghui; Sun, Kening; Zhou, Xiaoliang

    2016-01-01

    In this paper, silver (Ag) particles are introduced into the conventional Ni/YSZ anode by utilizing electroless plating method to improve its carbon anti-coking ability in hydrocarbons. The experimental results show that electrochemical performances of the decorated cells in H2, CH4 and C2H6 are all increased as compared to the cell with unmodified Ni/YSZ anode, which are verified by impedance spectrums as well. The durability experiment is carried out for as long as 24 h at the current density of 0.33 A/cm2 where the modified anode is subjected to dry C2H6 indicating the anti-coking ability of the anode is greatly improved. Scanning electron microscope shows that the slight decreasing in the cell terminal voltage can be attributed to the minimized carbon deposition which maybe resulted from the aggregation of silver particles at high temperature. Energy-dispersive X-ray spectroscopy line scanning results after long-term stability operation of the anode suggest that the carbon deposition can be depressed effectively both inside the anode and on the surface of the anode. Therefore, the results show that silver is a promising candidate material for modifying the Ni/YSZ anode with regard to improving electrochemical performance and suppressing the carbon deposition when taking the hydrocarbons as fuels.

  7. Application of Vacuum Deposition Methods to Solid Oxide Fuel Cells

    SciTech Connect

    Pederson, Larry R.; Singh, Prabhakar; Zhou, Xiao Dong

    2006-07-01

    The application of vacuum deposition techniques to the fabrication of solid oxide fuel cell materials and structures are reviewed, focusing on magnetron sputtering, vacuum plasma methods, laser ablation, and electrochemical vapor deposition. A description of each method and examples of use to produce electrolyte, electrode, and/or electrical interconnects are given. Generally high equipment costs and relatively low deposition rates have limited the use of vacuum deposition methods in solid oxide fuel cell manufacture, with a few notable exceptions. Vacuum methods are particularly promising in the fabrication of micro fuel cells, where thin films of high quality and unusual configuration are desired.

  8. Program of scientific investigations and development of solid-oxide fuel cells (SOFC) in VIITF proposals on scientific and technical collaboration and SOFC commercialization

    SciTech Connect

    Kleschev, Yu.N.; Chulharev, V.F.

    1996-04-01

    Investigations being performed at VNIITF covers the whole cycle of solid oxide fuel cell manufacturing. This report describes the main directions of investigations in materials, technologies, and commercialization.

  9. Structural analysis of nickel doped cerium oxide catalysts for fuel reforming in solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Cavendish, Rio

    As world energy demands increase, research into more efficient energy production methods has become imperative. Heterogeneous catalysis and nanoscience are used to promote chemical transformations important for energy production. These concepts are important in solid oxide fuel cells (SOFCs) which have attracted attention because of their potential to provide an efficient and environmentally favorable power generation system. The SOFC is also fuel-flexible with the ability to run directly on many fuels other than hydrogen. Internal fuel reforming directly in the anode of the SOFC would greatly reduce the cost and complexity of the device. Methane is the simplest hydrocarbon and a main component in natural gas, making it useful when testing catalysts on the laboratory scale. Nickel (Ni) and gadolinium (Gd) doped ceria (CeO 2) catalysts for potential use in the SOFC anode were synthesized with a spray drying method and tested for catalytic performance using partial oxidation of methane and steam reforming. The relationships between catalytic performance and structure were then investigated using X-ray diffraction, transmission electron microscopy, and environmental transmission electron microscopy. The possibility of solid solutions, segregated phases, and surface layers of Ni were explored. Results for a 10 at.% Ni in CeO2 catalyst reveal a poor catalytic behavior while a 20 at.% Ni in CeO2 catalyst is shown to have superior activity. The inclusion of both 10 at.% Gd and 10 at.% Ni in CeO2 enhances the catalytic performance. Analysis of the presence of Ni in all 3 samples reveals Ni heterogeneity and little evidence for extensive solid solution doping. Ni is found in small domains throughout CeO2 particles. In the 20 at.% Ni sample a segregated, catalytically active NiO phase is observed. Overall, it is found that significant interaction between Ni and CeO2 occurs that could affect the synthesis and functionality of the SOFC anode.

  10. Robust Joining Technology for Solid Oxide Fuel Cells Applications

    NASA Technical Reports Server (NTRS)

    Shpargel, Tarah P.; Needham, Robert J.; Singh, M.; Kung, S. C.

    2004-01-01

    Recently there has been a great deal of interest in research development and commercialization of solid oxide fuel cells (SOFCs). Joining and sealing are critical issues that will need to be addressed before SOFCs can truly perform as expected. Ceramics and metals can be difficult to join together, especially when the joint must withstand up to 900 C operating temperature of the SOFCs. The goal of the present study is to find the most suitable braze material for joining of yttria stabilized zirconia (YSZ) to stainless steel. A number of commercially available braze materials TiCuSil, TiCuNi, Copper-ABA, Gold-ABA and Gold-ABA-V have been evaluated. The oxidation behavior of the braze materials and steel substrates in air was also examined through thermogravimetric analysis. The microstructure and composition of the brazed regions have been examined by optical and scanning electron microscopy and eDS analysis. Effect of braze composition and processing conditions on the interfacial microstructure and composition of the joint regions will be presented.

  11. Materials System for Intermediate Temperature Solid Oxide Fuel Cell

    SciTech Connect

    Uday B. Pal; Srikanth Gopalan

    2006-01-12

    The objective of this work was to obtain a stable materials system for intermediate temperature solid oxide fuel cell (SOFC) capable of operating between 600-800 C with a power density greater than 0.2 W/cm{sup 2}. The solid electrolyte chosen for this system was La{sub 0.9}Sr{sub 0.1}Ga{sub 0.8}Mg{sub 0.2}O{sub 3}, (LSGM). To select the right electrode materials from a group of possible candidate materials, AC complex impedance spectroscopy studies were conducted between 600-800 C on symmetrical cells that employed the LSGM electrolyte. Based on the results of the investigation, LSGM electrolyte supported SOFCs were fabricated with La{sub 0.6}Sr{sub 0.4}Co{sub 0.8}Fe{sub 0.2}O{sub 3}-La{sub 0.9}Sr{sub 0.1}Ga{sub 0.8}Mg{sub 0.2}O{sub 3} (LSCF-LSGM) composite cathode and Nickel-Ce{sub 0.6}La{sub 0.4}O{sub 3} (Ni-LDC) composite anode having a barrier layer of Ce{sub 0.6}La{sub 0.4}O{sub 3} (LDC) between the LSGM electrolyte and the Ni-LDC anode. Electrical performance and stability of these cells were determined and the electrode polarization behavior as a function of cell current was modeled between 600-800 C. The electrical performance of the anode-supported SOFC was simulated assuming an electrode polarization behavior identical to the LSGM-electrolyte-supported SOFC. The simulated electrical performance indicated that the selected material system would provide a stable cell capable of operating between 600-800 C with a power density between 0.2 to 1 W/cm{sup 2}.

  12. La2NiO4+δ infiltrated into gadolinium doped ceria as novel solid oxide fuel cell cathodes: Electrochemical performance and impedance modelling

    NASA Astrophysics Data System (ADS)

    Nicollet, C.; Flura, A.; Vibhu, V.; Rougier, A.; Bassat, J. M.; Grenier, J. C.

    2015-10-01

    This paper is devoted to the study of composite cathodes of La2NiO4+δ infiltrated into a Gd-doped ceria backbone. Porous Gd-doped ceria backbones are screen printed onto yttria-stabilized zirconia or Gd-doped ceria dense electrolytes, and infiltrated with a La and Ni nitrate solution (2:1 stoichiometry ratio). The influence of the preparation parameters on the polarization resistance, such as the concentration of the infiltration solution, the amount of infiltrated phase, the annealing temperature, the thickness of the electrode, and the nature of the electrolyte, is characterized by impedance spectroscopy performed on symmetrical cells. The optimization of these parameters results in a decrease of the polarization resistance down to 0.15 Ω cm2 at 600 °C. Using the Adler-Lane-Steele model, the modelling of the impedance diagrams leads to the determination of the ionic conductivity as well as the surface exchange rate of the infiltrated electrode.

  13. Application of methyl silane coated iron oxide magnetic nanoparticles for solid-phase extraction and determination of fat-soluble vitamins by high performance liquid chromatography.

    PubMed

    Momenbeik, Fariborz; Yazdani, Elham

    2015-01-01

    Methyl silane coated Fe3O4 magnetic nanoparticles were used for simultaneous extraction of the fat-soluble vitamins (FSVs). The amounts of extracted vitamins were determined by HPLC. The synthesized Fe3O4 nanoparticles were coated with silica and then modified with trimethoxymethylsilane (TMMS). The prepared particles were characterized by different methods. The best amounts of silica and TMMS in sorbent synthesis were 1.2 and 0.5 mL, respectively. The optimum pH values for the sample solution and washing buffer were 5 and 3, respectively. Application of 100 mg sorbent, 700 μL tetrahydrofuran, 5-fold dilution of the sample solution, and 1 min for sorption and desorption times were among the best conditions. At the optimum conditions, the calibration plots for each vitamin were obtained with good linearity (R(2) >0.9992) and suitable linear ranges. This method has a low LOD (<76.1 μg/mL), acceptable repeatability (RSD <5.63%) and reproducibility (RSD <4.71%), and good accuracy (recovery >90.3%). Preconcentration of low concentrations of vitamin D3 was performed, and results showed 3.7 times greater sensitivity after preconcentration. Finally, the amounts of the FSVs in pharmaceutical formulations were determined using the proposed method, and results showed good agreement with those reported by manufacturers.

  14. Functionally graded doped lanthanum cobalt ferrite and ceria-based composite interlayers for advancing the performance stability in solid oxide fuel cell

    NASA Astrophysics Data System (ADS)

    Ghosh, Koyel Banerjee; Mukhopadhyay, Jayanta; Basu, Rajendra N.

    2016-10-01

    Functionally graded composite interlayer based on 50% of La0.54Sr0.4Co0.2Fe0.8O3-δ and 50% of La0.54Sr0.4Fe0.2Co0.8O3-δ (CF-1) and cobalt and gadolinium doped ceria (CoCGO) is synthesized varying the mass ratio as CF-1:CoCGO = 80:20(L80-C20), 50:50(L50-C50) and 20:80(L20-C80). Detail study using impedance spectroscopy of symmetrical cell fabricated with CoCGO as electrolyte reveals the lowest electrode polarization 0.04 Ω cm2 at 800 °C for L80-C20 composite. Electrode and ohmic polarization is also evaluated configuring the symmetric cell as CF-1/L80-C20||CoCGO||L80-C20/CF-1. Symmetric cell with varying composition of the composite interlayer (L80-C20/L50-C50/L20-C80||CoCGO||L20-C80/L50-C50/L80-C20) shows considerably low electrode polarization of 0.067 Ω cm2 at 800 °C with activation energy 1.19 eV. Electrochemical performances evaluated using single cell configuration Ni-YSZ||YSZ||CoCGO/L20-C80/L50-C50/L80-C20/CF-1 shows power density as high as 2.03 W cm-2 at 800 °C at 0.7 V. Addition of composite interlayers increases the stability significantly and the voltage degradation is found negligible (0.9%) for first 300 h at a constant load of 0.5 A cm-2 which is further increased to 2.9% for next 300 h. The cell stability is clinically correlated with layer wise elemental 'Sr' mapping in the applied quad interlayers.

  15. High performance La2NiO4+δ-infiltrated (La0.6Sr0.4)0.995Co0.2Fe0.8O3-δ cathode for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Zhang, Xinxin; Zhang, Hui; Liu, Xingbo

    2014-12-01

    In this paper, we reported our effort on improving electrochemical performance of (La0.6Sr0.4)0.995Co0.2Fe0.8O3-δ (LSCF) cathode in solid oxide fuel cell (SOFC) by infiltration of La2NiO4+δ (LNO). It is found that a porous LSCF backbone coated with LNO nanoparticles is an attractive way to acquire a noticeable decrease in the polarization resistance and activation energy of LSCF cathode, thereby showing high surface activity and enhanced oxygen transport capability. The key contributions of the LNO nanoparticles also lead to a 67% increase in peak power density and operation stability at a constant current density of 250 mA cm-2 with a low degradation rate of 0.39% for about 500 h at 750 °C. Although extended durability of LNO-infiltrated LSCF might be concerned, based on coarsening of the LNO nanoparticles, a greatly increased power density and voltage output after a cell operation of 500 h engenders substantial confidence in the beneficial effect of LNO-infiltrated LSCF materials on cell properties. The enhancement of ORR kinetics could be ascribed to the increase of active surface area and active reaction regions from the heterostructured LSCF/LNO interface architecture, and/or favorable cation diffusion from LSCF to LNO.

  16. Improving La0.6Sr0.4Co0.8Fe0.2O3-δ infiltrated solid oxide fuel cell cathode performance through precursor solution desiccation

    NASA Astrophysics Data System (ADS)

    Burye, Theodore E.; Nicholas, Jason D.

    2015-02-01

    Here, for the first time, the average size of solid oxide fuel cell (SOFC) electrode nano-particles was reduced through the chemical desiccation of infiltrated precursor nitrate solutions. Specifically, after firing at 700 °C, CaCl2-desiccated La0.6Sr0.4Co0.8Fe0.2O3-δ (LSCF) - Ce0.9Gd0.1O1.95 (GDC) cathodes contained LSCF infiltrate particles with an average size of 22 nm. This is in contrast to comparable, undesiccated LSCF-GDC cathodes which contained LSCF infiltrate particles with an average size of 48 nm. X-ray diffraction, scanning electron microscopy, and controlled atmosphere electrochemical impedance spectroscopy revealed that desiccation reduced the average infiltrate particle size without altering the infiltrate phase purity, the cathode concentration polarization resistance, or the cathode electronic resistance. Compared to undesiccated LSCF-GDC cathodes achieving polarization resistances of 0.10 Ωcm2 at 640 °C, comparable CaCl2-dessicated LSCF-GDC cathodes achieved 0.10 Ωcm2 at 575 °C. Mathematical modeling suggested that these performance improvements resulted solely from average infiltrate particle size reductions.

  17. The calibration of a model for simulating the thermal and electrical performance of a 2.8 kW AC solid-oxide fuel cell micro-cogeneration device

    NASA Astrophysics Data System (ADS)

    Beausoleil-Morrison, Ian; Lombardi, Kathleen

    The concurrent production of heat and electricity within residential buildings using solid-oxide fuel cell (SOFC) micro-cogeneration devices has the potential to reduce primary energy consumption, greenhouse gas emissions, and air pollutants. A realistic assessment of this emerging technology requires the accurate simulation of the thermal and electrical production of SOFC micro-cogeneration devices concurrent with the simulation of the building, its occupants, and coupled plant components. The calibration of such a model using empirical data gathered from experiments conducted with a 2.8 kW AC SOFC micro-cogeneration device is demonstrated. The experimental configuration, types of instrumentation employed, and the operating scenarios examined are treated. The propagation of measurement uncertainty into the derived quantities that are necessary for model calibration are demonstrated by focusing upon the SOFC micro-cogeneration system's gas-to-water heat exchanger. The calibration coefficients necessary to accurately simulate the thermal and electrical performance of this prototype device are presented and the types of analyses enabled to study the potential of the technology are demonstrated.

  18. Performances of YBaCo1.4Cu0.6O5+δ–Ce0.8Sm0.2O1.9 composite cathodes for intermediate-temperature solid oxide fuel cells

    DOE PAGES

    Wang, Lizhong; Peng, Lu; Hu, Michael Z.; ...

    2015-08-20

    In this paper, the electrochemical properties of YBaCo1.4Cu0.6O5+δ–xCe0.8Sm0.2O1.9 (YBCC–xSDC, x=20, 30, 40, 50 wt%) have been investigated for the potential application in intermediate-temperature solid oxide fuel cells (IT-SOFCs). No chemical reactions between YBCC cathode and SDC electrolyte, and YBCC and La0.9Sr0.1Ga0.8Mg0.2O3-δ (LSGM) occur. The thermal expansion coefficient (TEC) of YBCC cathode decreases with SDC addition. The TEC of YBCC–30SDC cathode is 13.60×10–6 K-1 from 30 to 850 °C in air and it exhibits the best electrochemical performance among the YBCC–xSDC cathodes. The polarization resistance (Rp) of YBCC–30SDC is 0.027 Ω cm2 at 850 °C, 0.044 Ω cm2 at 800 °Cmore » and 0.075 Ω cm2 at 750 °C. The maximum power density value of electrolyte-based cell with YBCC–30SDC cathode is 662, 483 and 319 mW cm-2 at 850, 800 and 750 °C, respectively. Finally, preliminary results indicate that YBCC–30SDC is especially promising as a cathode for IT-SOFCs.« less

  19. Mesoporous titanium oxide with high-specific surface area as a coating for in-tube solid-phase microextraction combined with high-performance liquid chromatography for the analysis of polycyclic aromatic hydrocarbons.

    PubMed

    Wang, Xiuqin; Feng, Juanjuan; Bu, Yanan; Tian, Yu; Luo, Chuannan; Sun, Min

    2017-06-01

    Stainless-steel wires coated with mesoporous titanium oxide were placed into a polyether ether ketone tube for in-tube solid-phase microextraction, and the coating sorbent was characterized by X-ray diffraction and scanning electron microscopy. It was combined with high-performance liquid chromatography to build an online system. Using eight polycyclic aromatic hydrocarbons as the analytes, some conditions including sample flow rate, sample volume, organic solvent content, and desorption time were investigated. Under optimum conditions, an online analysis method was established and provided good linearity (0.03-30 μg/L), low detection limits (0.01-0.10 μg/L), and high enrichment factors (77.6-678). The method was applied to determine target analytes in river water and water sample of coal ash, and the recoveries are in the range of 80.6-106.6 and 80.9-103.5%, respectively. Compared with estrogens and plasticizers, extraction coating shows better extraction efficiency for polycyclic aromatic hydrocarbons. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  20. Cell performance, impedance, and various resistances measurements of an anode-supported button cell using a new pressurized solid oxide fuel cell rig at 1-5 atm and 750-850 °C

    NASA Astrophysics Data System (ADS)

    Wu, P. C.; Shy, S. S.

    2017-09-01

    We report a novel pressurized solid oxide fuel cell (SOFC) rig that overcomes the stagnation flow problem in classic button cell setups, allowing fuel and air to distribute uniformly over anode and cathode surfaces. Power and impedance measurements of an anode-supported full button cell (ASC; NiO-YSZ/YSZ/LSM-GDC-LSM) operated at p = 1-5 atm and T = 750-850 °C show that both pressurization and increasing temperature enhance the cell performance, which are explained by the Nyquist plots consisted of a high frequency arc with characteristic frequencies (fc) around 100-1000 Hz relating to the cathode activation overvoltage and a low frequency arc with fc around 10-30 Hz corresponding to the anode concentration overvoltage. The activation overvoltage decreases with increasing p and/or T, while the concentration overvoltage decreases with increasing p but rather insensitive to T. We find that the activation overvoltage is the major source for the polarization resistances contributing 63%-82% depending on pressure, temperature, and current density, while the concentration overvoltage is a minor one contributing 18%-37% for the present ASC. These results and the rig should be useful for our understanding and further studies of pressurized SOFCs.

  1. Ionic conductors for solid oxide fuel cells

    DOEpatents

    Krumpelt, Michael; Bloom, Ira D.; Pullockaran, Jose D.; Myles, Kevin M.

    1993-01-01

    An electrolyte that operates at temperatures ranging from 600.degree. C. to 800.degree. C. is provided. The electrolyte conducts charge ionically as well as electronically. The ionic conductors include molecular framework structures having planes or channels large enough to transport oxides or hydrated protons and having net-positive or net-negative charges. Representative molecular framework structures include substituted aluminum phosphates, orthosilicates, silicoaluminates, cordierites, apatites, sodalites, and hollandites.

  2. Ionic conductors for solid oxide fuel cells

    SciTech Connect

    Krumpelt, M.; Bloom, I.D.; Pullockaran, J.D.; Myles, K.M.

    1991-12-31

    An electrolyte that operates at temperatures ranging from 600{degree}C to 800{degree}C is discussed. The electrolyte conducts charge ionically as well as electronically. The ionic conductors include molecular framework structures having planes or channels large enough to transport oxides or hydrated protons and having net-positive or net-negative charges. Representative molecular framework structures include substituted aluminum phosphates, orthosilicates, silicoaluminates, cordierites, apatites, sodalites, and hollandites.

  3. Low temperature ozone oxidation of solid waste surrogates

    NASA Astrophysics Data System (ADS)

    Nabity, James A.; Lee, Jeffrey M.

    2015-09-01

    Solid waste management presents a significant challenge to human spaceflight and especially, long-term missions beyond Earth orbit. A six-month mission will generate over 300 kg of solid wastes per crewmember that must be dealt with to eliminate the need for storage and prevent it from becoming a biological hazard to the crew. There are several methods for the treatment of wastes that include oxidation via ozone, incineration, microbial oxidation or pyrolysis and physical methods such as microwave drying and compaction. In recent years, a low temperature oxidation process using ozonated water has been developed for the chemical conversion of organic wastes to CO2 and H2O. Experiments were conducted to evaluate the rate and effectiveness with which ozone oxidized several different waste materials. Increasing the surface area by chopping or shredding the solids into small pieces more than doubled the rate of oxidation. A greater flow of ozone and agitation of the ozonated water system also increased processing rates. Of the materials investigated, plastics have proven the most difficult to oxidize. The processing of plastics above the glass transition temperatures caused the plastics to clump together which reduced the exposed surface area, while processing at lower temperatures reduced surface reaction kinetics.

  4. Enhanced methane steam reforming activity and electrochemical performance of Ni0.9Fe0.1-supported solid oxide fuel cells with infiltrated Ni-TiO2 particles

    NASA Astrophysics Data System (ADS)

    Li, Kai; Jia, Lichao; Wang, Xin; Pu, Jian; Chi, Bo; Li, Jian

    2016-10-01

    Ni0.9Fe0.1 alloy-supported solid oxide fuel cells with NiTiO3 (NTO) infiltrated into the cell support from 0 to 4 wt.% are prepared and investigated for CH4 steam reforming activity and electrochemical performance. The infiltrated NiTiO3 is reduced to TiO2-supported Ni particles in H2 at 650 °C. The reforming activity of the Ni0.9Fe0.1-support is increased by the presence of the TiO2-supported Ni particles; 3 wt.% is the optimal value of the added NTO, corresponding to the highest reforming activity, resistance to carbon deposition and electrochemical performance of the cell. Fueled wet CH4 at 100 mL min‑1, the cell with 3 wt.% of NTO demonstrates a peak power density of 1.20 W cm‑2 and a high limiting current density of 2.83 A cm‑2 at 650 °C. It performs steadily for 96 h at 0.4 A cm‑2 without the presence of deposited carbon in the Ni0.9Fe0.1-support and functional anode. Five polarization processes are identified by deconvoluting and data-fitting the electrochemical impedance spectra of the cells under the testing conditions; and the addition of TiO2-supported Ni particles into the Ni0.9Fe0.1-support reduces the polarization resistance of the processes ascribed to CH4 steam reforming and gas diffusion in the Ni0.9Fe0.1-support and functional anode.

  5. Enhanced methane steam reforming activity and electrochemical performance of Ni0.9Fe0.1-supported solid oxide fuel cells with infiltrated Ni-TiO2 particles

    PubMed Central

    Li, Kai; Jia, Lichao; Wang, Xin; Pu, Jian; Chi, Bo; Li, Jian

    2016-01-01

    Ni0.9Fe0.1 alloy-supported solid oxide fuel cells with NiTiO3 (NTO) infiltrated into the cell support from 0 to 4 wt.% are prepared and investigated for CH4 steam reforming activity and electrochemical performance. The infiltrated NiTiO3 is reduced to TiO2-supported Ni particles in H2 at 650 °C. The reforming activity of the Ni0.9Fe0.1-support is increased by the presence of the TiO2-supported Ni particles; 3 wt.% is the optimal value of the added NTO, corresponding to the highest reforming activity, resistance to carbon deposition and electrochemical performance of the cell. Fueled wet CH4 at 100 mL min−1, the cell with 3 wt.% of NTO demonstrates a peak power density of 1.20 W cm−2 and a high limiting current density of 2.83 A cm−2 at 650 °C. It performs steadily for 96 h at 0.4 A cm−2 without the presence of deposited carbon in the Ni0.9Fe0.1-support and functional anode. Five polarization processes are identified by deconvoluting and data-fitting the electrochemical impedance spectra of the cells under the testing conditions; and the addition of TiO2-supported Ni particles into the Ni0.9Fe0.1-support reduces the polarization resistance of the processes ascribed to CH4 steam reforming and gas diffusion in the Ni0.9Fe0.1-support and functional anode. PMID:27775092

  6. Enhanced methane steam reforming activity and electrochemical performance of Ni0.9Fe0.1-supported solid oxide fuel cells with infiltrated Ni-TiO2 particles.

    PubMed

    Li, Kai; Jia, Lichao; Wang, Xin; Pu, Jian; Chi, Bo; Li, Jian

    2016-10-24

    Ni0.9Fe0.1 alloy-supported solid oxide fuel cells with NiTiO3 (NTO) infiltrated into the cell support from 0 to 4 wt.% are prepared and investigated for CH4 steam reforming activity and electrochemical performance. The infiltrated NiTiO3 is reduced to TiO2-supported Ni particles in H2 at 650 °C. The reforming activity of the Ni0.9Fe0.1-support is increased by the presence of the TiO2-supported Ni particles; 3 wt.% is the optimal value of the added NTO, corresponding to the highest reforming activity, resistance to carbon deposition and electrochemical performance of the cell. Fueled wet CH4 at 100 mL min(-1), the cell with 3 wt.% of NTO demonstrates a peak power density of 1.20 W cm(-2) and a high limiting current density of 2.83 A cm(-2) at 650 °C. It performs steadily for 96 h at 0.4 A cm(-2) without the presence of deposited carbon in the Ni0.9Fe0.1-support and functional anode. Five polarization processes are identified by deconvoluting and data-fitting the electrochemical impedance spectra of the cells under the testing conditions; and the addition of TiO2-supported Ni particles into the Ni0.9Fe0.1-support reduces the polarization resistance of the processes ascribed to CH4 steam reforming and gas diffusion in the Ni0.9Fe0.1-support and functional anode.

  7. Advanced alternate planar geometry solid oxide fuel cells. Final report

    SciTech Connect

    Elangovan, S.; Prouse, D.; Khandkar, A.; Donelson, R.; Marianowski, L.

    1992-11-01

    The potential of high temperature Solid Oxide Fuel Cells as high performance, high efficiency energy conversion device is well known. Investigation of several cell designs have been undertaken by various researchers to derive the maximum performance benefit from the device while maintaining a lower cost of production to meet the commercialization cost target. The present investigation focused on the planar SOFC design which allows for the use of mature low cost production processes to be employed. A novel design concept was investigated which allows for improvements in performance through increased interface stability, and lowering of cost through enhanced structural integrity and the use of low cost metal interconnects. The new cell design consisted of a co-sintered porous/dense/porous zirconia layer with the electrode material infiltrated into the porous layers. The two year program conducted by a team involving Ceramatec and the Institute of Gas Technology, culminated in a multi-cell stack test that exhibited high performance. Considerable progress was achieved in the selection of cell components, and establishing and optimizing the cell and stack fabrication parameters. It was shown that the stack components exhibited high conductivities and low creep at the operating temperature. The inter-cell resistive losses were shown to be small through out-of-cell characterization. The source of performance loss was identified to be the anode electrolyte interface. This loss however can be minimized by improving the anode infiltration technique. Manifolding and sealing of the planar devices posed considerable challenge. Even though the open circuit voltage was 250 mV/cell lower than theoretical, the two cell stack had a performance of 300 mA/cm{sup 2} at 0.4V/cell with an area specific resistance of 1 {Omega}-cm{sup 2}/cell. improvements in manifolding are expected to provide much higher performance.

  8. Advanced alternate planar geometry solid oxide fuel cells

    SciTech Connect

    Elangovan, S.; Prouse, D.; Khandkar, A.; Donelson, R.; Marianowski, L. )

    1992-11-01

    The potential of high temperature Solid Oxide Fuel Cells as high performance, high efficiency energy conversion device is well known. Investigation of several cell designs have been undertaken by various researchers to derive the maximum performance benefit from the device while maintaining a lower cost of production to meet the commercialization cost target. The present investigation focused on the planar SOFC design which allows for the use of mature low cost production processes to be employed. A novel design concept was investigated which allows for improvements in performance through increased interface stability, and lowering of cost through enhanced structural integrity and the use of low cost metal interconnects. The new cell design consisted of a co-sintered porous/dense/porous zirconia layer with the electrode material infiltrated into the porous layers. The two year program conducted by a team involving Ceramatec and the Institute of Gas Technology, culminated in a multi-cell stack test that exhibited high performance. Considerable progress was achieved in the selection of cell components, and establishing and optimizing the cell and stack fabrication parameters. It was shown that the stack components exhibited high conductivities and low creep at the operating temperature. The inter-cell resistive losses were shown to be small through out-of-cell characterization. The source of performance loss was identified to be the anode electrolyte interface. This loss however can be minimized by improving the anode infiltration technique. Manifolding and sealing of the planar devices posed considerable challenge. Even though the open circuit voltage was 250 mV/cell lower than theoretical, the two cell stack had a performance of 300 mA/cm[sup 2] at 0.4V/cell with an area specific resistance of 1 [Omega]-cm[sup 2]/cell. improvements in manifolding are expected to provide much higher performance.

  9. Advanced alternate planar geometry solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Elangovan, S.; Prouse, D.; Khandkar, A.; Donelson, R.; Marianowski, L.

    1992-11-01

    The potential of high temperature Solid Oxide Fuel Cells (SOFC) as high performance, high efficiency energy conversion devices is well known. Investigation of several cell designs have been undertaken by various researchers to derive the maximum performance benefit from the device while maintaining a lower cost of production to meet the commercialization cost target. The present investigation focused on the planar SOFC design which allows for the use of mature low cost production processes. A novel design concept was investigated which allows for the following: improvements in performance through increased interface stability, and lowering of cost through enhanced structural integrity and the use of low cost metal interconnects. The new cell design consisted of a co-sintered porous/dense/porous zirconia layer with the electrode material infiltrated into the porous layers. The two year program conducted by a team involving Ceramatec and the Institute of Gas Technology culminated in a multi-cell stack test that exhibited high performance. Considerable progress was achieved in the selection of cell components and establishing and optimizing the cell and stack fabrication parameters. It was shown that the stack components exhibited high conductivities and low creep at the operating temperature. The inter-cell resistive losses were shown to be small through out-of-cell characterization. The source of performance loss was identified to be the anode electrolyte interface. This loss however can be minimized by improving the anode infiltration technique. Manifolding and sealing of the planar devices posed considerable challenge. Even though the open circuit voltage was 250 mV/cell lower than theoretical, the two cell stack had a performance of 300 mA/sq cm at 0.4V/cell with an area specific resistance of 1 Ohm-sq cm/cell. Improvements in manifolding are expected to provide much higher performance.

  10. Solid oxide electrochemical cell fabrication process

    DOEpatents

    Dollard, Walter J.; Folser, George R.; Pal, Uday B.; Singhal, Subhash C.

    1992-01-01

    A method to form an electrochemical cell (12) is characterized by the steps of thermal spraying stabilized zirconia over a doped lanthanum manganite air electrode tube (14) to provide an electrolyte layer (15), coating conductive particles over the electrolyte, pressurizing the outside of the electrolyte layer, feeding halide vapors of yttrium and zirconium to the outside of the electrolyte layer and feeding a source of oxygen to the inside of the electrolyte layer, heating to cause oxygen reaction with the halide vapors to close electrolyte pores if there are any and to form a metal oxide coating on and between the particles and provide a fuel electrode (16).

  11. Solid state potentiometric gaseous oxide sensor

    NASA Technical Reports Server (NTRS)

    Wachsman, Eric D. (Inventor); Azad, Abdul Majeed (Inventor)

    2003-01-01

    A solid state electrochemical cell (10a) for measuring the concentration of a component of a gas mixture (12) includes first semiconductor electrode (14) and second semiconductor electrode (16) formed from first and second semiconductor materials, respectively. The materials are selected so as to undergo a change in resistivity upon contacting a gas component, such as CO or NO. An electrolyte (18) is provided in contact with the first and second semiconductor electrodes. A reference cell can be included in contact with the electrolyte. Preferably, a voltage response of the first semiconductor electrode is opposite in slope direction to that of the second semiconductor electrode to produce a voltage response equal to the sum of the absolute values of the control system uses measured pollutant concentrations to direct adjustment of engine combustion conditions.

  12. Viscous sealing glass compositions for solid oxide fuel cells

    SciTech Connect

    Kim, Cheol Woon; Brow, Richard K.

    2016-12-27

    A sealant for forming a seal between at least two solid oxide fuel cell components wherein the sealant comprises a glass material comprising B.sub.2O.sub.3 as a principal glass former, BaO, and other components and wherein the glass material is substantially alkali-free and contains less than 30% crystalline material.

  13. Method of fabricating a monolithic solid oxide fuel cell

    DOEpatents

    Minh, Nguyen Q.; Horne, Craig R.

    1994-01-01

    In a two-step densifying process of making a monolithic solid oxide fuel cell, a limited number of anode-electrolyte-cathode cells separated by an interconnect layer are formed and partially densified. Subsequently, the partially densified cells are stacked and further densified to form a monolithic array.

  14. Method of fabricating a monolithic solid oxide fuel cell

    DOEpatents

    Minh, N.Q.; Horne, C.R.

    1994-03-01

    In a two-step densifying process of making a monolithic solid oxide fuel cell, a limited number of anode-electrolyte-cathode cells separated by an interconnect layer are formed and partially densified. Subsequently, the partially densified cells are stacked and further densified to form a monolithic array. 10 figures.

  15. Modified cermet fuel electrodes for solid oxide electrochemical cells

    DOEpatents

    Ruka, Roswell J.; Spengler, Charles J.

    1991-01-01

    An exterior porous electrode (10), bonded to a solid oxygen ion conducting electrolyte (13) which is in contact with an interior electrode (14), contains coarse metal particles (12) of nickel and/or cobalt, having diameters from 3 micrometers to 35 micrometers, where the coarse particles are coated with a separate, porous, multiphase layer (17) containing fine metal particles of nickel and/or cobalt (18), having diameters from 0.05 micrometers to 1.75 micrometers and conductive oxide (19) selected from cerium oxide, doped cerium oxide, strontium titanate, doped strontium titanate and mixtures thereof.

  16. X-ray attenuation properties of commonly employed solid oxide fuel cell materials

    NASA Astrophysics Data System (ADS)

    Heenan, T. M. M.; Brett, D. J. L.; Shearing, P. R.

    2017-06-01

    X-ray nano CT has been vastly applied to study the microstructure of solid oxide fuel cell (SOFC) electrodes. One widely accepted indicator of electrochemical performance is the triple phase boundary (TPB): a location where the three materials responsible for ionic, electronic and gas-phase reactant transport are in contact. X-ray absorption tomography has been used extensively in the characterisation of these TPBs, utilising the different attenuation properties of the constituent materials. Here we present a quantitative comparison of the attenuation properties for elements commonly employed in solid oxide fuel cell materials.

  17. Thin film synthesis of novel electrode materials for solid-oxide fuel cells

    SciTech Connect

    Jankowski, A.F.; Morse, J.D.

    1997-12-01

    Electrode materials for solid-oxide fuel cells are developed using sputter deposition. A thin film anode is formed by co-deposition of nickel and yttria-stabilized zirconia. This approach is suitable for composition grading and the provision of a mixed-conducting interracial layer to the electrolyte layer. Similarly, synthesis of a thin film cathode proceeds by co-deposition of silver and yttria- stabilized zirconia. The sputter deposition of a thin film solid- oxide fuel cell is next demonstrated. The thin film fuel cell microstructure is examined using scanning electron microscopy whereas the cell performance is characterized through current-voltage measurement and corresponding impedance spectroscopy.

  18. Pressurized solid oxide fuel cell testing

    SciTech Connect

    Basel, R.A.; Pierre, J.F.

    1995-08-01

    The goals of the SOFC pressurized test program are to obtain cell voltage versus current (VI) performance data as a function of pressure; to evaluate the effects of operating parameters such as temperature, air stoichiometry, and fuel utilization on cell performance, and to demonstrate long term stability of the SOFC materials at elevated pressures.

  19. Precursor solution additives improve desiccated La0.6Sr0.4Co0.8Fe0.2O3-x infiltrated solid oxide fuel cell cathode performance

    NASA Astrophysics Data System (ADS)

    Burye, Theodore E.; Nicholas, Jason D.

    2016-01-01

    Here, the addition of the surfactant Triton X-100 or the chelating agent citric acid to Solid Oxide Fuel Cell (SOFC) La0.6Sr0.4Co0.8Fe0.2O3-x (LSCF) precursor nitrate solutions is shown via scanning electron microscopy (SEM) and X-ray diffraction (XRD) to reduce average infiltrate nano-particle size and improve infiltrate phase purity. In addition, the desiccation of LSCF precursor solutions containing the aforementioned organic solution additives further reduces the average LSCF infiltrate nano-particle size and improves the low-temperature infiltrate phase purity. In particular, CaCl2-desiccation reduces the average size of Triton X-100 derived (TXD) LSCF particles fired at 700 °C from 48 to 22 nm, and reduces the average size of citric acid derived LSCF particles fired at 700 °C from 50 to 41 nm. Modeling and electrochemical impedance spectroscopy (EIS) tests indicate that particle size reductions alone are responsible for desiccation-induced cathode performance improvements such as CaCl2-desiccated TXD La0.6Sr0.4Co0.8Fe0.2O3-x - Ce0.9Gd0.1O1.95 (LSCF-GDC) cathodes reaching a polarization resistance of 0.17 Ωcm2 at 540 °C, compared to 600 °C for undesiccated TXD LSCF-GDC cathodes. This excellent low-temperature performance, combined with a low open-circuit 540 °C degradation rate, suggests that the desiccation of organic-additive-containing infiltrate precursor solutions may be useful for the development of durable, high-power, low-temperature SOFCs.

  20. Extremely thin bilayer electrolyte for solid oxide fuel cells (SOFCs) fabricated by chemical solution deposition (CSD).

    PubMed

    Oh, Eun-Ok; Whang, Chin-Myung; Lee, Yu-Ri; Park, Sun-Young; Prasad, Dasari Hari; Yoon, Kyung Joong; Son, Ji-Won; Lee, Jong-Ho; Lee, Hae-Weon

    2012-07-03

    An extremely thin bilayer electrolyte consisting of yttria-stabilized zirconia (YSZ) and gadolinia-doped ceria (GDC) is successfully fabricated on a sintered NiO-YSZ substrate. Major processing flaws are effectively eliminated by applying local constraints to YSZ nanoparticles, and excellent open circuit voltage and cell performance are demonstrated in a solid oxide fuel cell (SOFC) at intermediate operating temperatures.

  1. HIGH-TEMPERATURE TUBULAR SOLID OXIDE FUEL CELL GENERATOR DEVELOPMENT

    SciTech Connect

    S.E. Veyo

    1998-09-01

    During the Westinghouse/USDOE Cooperative Agreement period of November 1, 1990 through November 30, 1997, the Westinghouse solid oxide fuel cell has evolved from a 16 mm diameter, 50 cm length cell with a peak power of 1.27 watts/cm to the 22 mm diameter, 150 cm length dimensions of today's commercial prototype cell with a peak power of 1.40 watts/cm. Accompanying the increase in size and power density was the elimination of an expensive EVD step in the manufacturing process. Demonstrated performance of Westinghouse's tubular SOFC includes a lifetime cell test which ran for a period in excess of 69,000 hours, and a fully integrated 25 kWe-class system field test which operated for over 13,000 hours at 90% availability with less than 2% performance degradation over the entire period. Concluding the agreement period, a 100 kW SOFC system successfully passed its factory acceptance test in October 1997 and was delivered in November to its demonstration site in Westervoort, The Netherlands.

  2. Pressurized solid oxide fuel cell testing

    SciTech Connect

    Ray, E.R.; Basel, R.A.; Pierre, J.F.

    1995-12-31

    The Pressurized SOFC Test Program is an integral part of the Cooperative Agreement between Westinghouse and DOE and was put into place to evaluate the effects of pressurization on SOFC performance. The goals of the SOFC pressurized test program are to obtain cell voltage versus current (VI) performance data as a function of pressure; to evaluate the effects of operating parameters such as temperature, air stoichiometry, and fuel utilization on cell performance, and to demonstrate long term stability of the SOFC materials at elevated pressures.

  3. Jet fuel based high pressure solid oxide fuel cell system

    NASA Technical Reports Server (NTRS)

    Gummalla, Mallika (Inventor); Yamanis, Jean (Inventor); Olsommer, Benoit (Inventor); Dardas, Zissis (Inventor); Bayt, Robert (Inventor); Srinivasan, Hari (Inventor); Dasgupta, Arindam (Inventor); Hardin, Larry (Inventor)

    2013-01-01

    A power system for an aircraft includes a solid oxide fuel cell system which generates electric power for the aircraft and an exhaust stream; and a heat exchanger for transferring heat from the exhaust stream of the solid oxide fuel cell to a heat requiring system or component of the aircraft. The heat can be transferred to fuel for the primary engine of the aircraft. Further, the same fuel can be used to power both the primary engine and the SOFC. A heat exchanger is positioned to cool reformate before feeding to the fuel cell. SOFC exhaust is treated and used as inerting gas. Finally, oxidant to the SOFC can be obtained from the aircraft cabin, or exterior, or both.

  4. Jet Fuel Based High Pressure Solid Oxide Fuel Cell System

    NASA Technical Reports Server (NTRS)

    Gummalla, Mallika (Inventor); Yamanis, Jean (Inventor); Olsommer, Benoit (Inventor); Dardas, Zissis (Inventor); Bayt, Robert (Inventor); Srinivasan, Hari (Inventor); Dasgupta, Arindam (Inventor); Hardin, Larry (Inventor)

    2015-01-01

    A power system for an aircraft includes a solid oxide fuel cell system which generates electric power for the aircraft and an exhaust stream; and a heat exchanger for transferring heat from the exhaust stream of the solid oxide fuel cell to a heat requiring system or component of the aircraft. The heat can be transferred to fuel for the primary engine of the aircraft. Further, the same fuel can be used to power both the primary engine and the SOFC. A heat exchanger is positioned to cool reformate before feeding to the fuel cell. SOFC exhaust is treated and used as inerting gas. Finally, oxidant to the SOFC can be obtained from the aircraft cabin, or exterior, or both.

  5. Biogas as a fuel for solid oxide fuel cells and synthesis gas production: effects of ceria-doping and hydrogen sulfide on the performance of nickel-based anode materials.

    PubMed

    Laycock, Christian J; Staniforth, John Z; Ormerod, R Mark

    2011-05-28

    tolerance of Ni/YSZ, however, in the presence of H(2)S ceria did not promote the reverse Boudouard reaction and at high temperatures carbon deposition was greater over ceria-doped Ni/YSZ. In order to further study the effects of ceria-doping, a solid oxide fuel cell (SOFC) was constructed with a ceria-doped anode cermet and its electrical performance on simulated biogas compared to hydrogen was tested. This fuel cell was subsequently ran for 1000 h on simulated biogas with no degradation in its overall electrical performance.

  6. Performance comparison: Aluminum electrolytic and solid tantalum capacitor

    NASA Technical Reports Server (NTRS)

    Hawthornthwaite, B. G.; Piper, J.; Holland, H. W.

    1981-01-01

    Several key electrical and environmental parameters of latest technology aluminum electrolytic and solid tantalum capacitors were evaluated in terms of price fluctuations of tantalum metal. Performance differences between solid tantalums and aluminum electrolytics are examined.

  7. Combined carbon dioxide/water solid oxide electrolysis

    NASA Astrophysics Data System (ADS)

    Iacomini, Christine Schroeder

    Solid oxide electrolysis of a mixture of water and carbon dioxide has many applications in space exploration. It can be implemented in propellant production systems that use Martian resources or in closed-loop life support systems to cleanse the atmosphere of facilities in extraterrestrial bases and of cabin spacecrafts. This work endeavors to quantify the performance of combined water and carbon dioxide electrolysis, referred to as "combined electrolysis", and to understand how it works so that the technology can be best applied. First, to thoroughly motivate the research, system modeling is presented that demonstrates the competitiveness of the technology in terms of electrolysis power requirements and consequential system mass savings. Second, to demonstrate and quantify the performance of the technology, experimental results are presented. Electrolysis cells were constructed with 8% by mol yttria-stabilized zirconia electrolytes, 50/50 by weight platinum/yttria-stabilized zirconia electrodes and chromium-alloy or alumina manifolds and tubing. Performance and gas chromatograph data from electrolysis of many different gas mixtures, including water, carbon dioxide, and a combined mixture of both, are presented. Third, to explain observations made during experiments and theorize about the phenomena governing combined electrolysis, data analyses and thermodynamic modeling are applied. Conclusions are presented regarding the transient response of combined electrolysis, the relative performance of it to that of other mixtures, how its performance depends on the water to carbon dioxide ratio, its effect on cell health, and its preference to water versus carbon dioxide. Procedures are also derived for predicting the composition of combined electrolysis exhaust for a given oxygen production rate, humidity content, and inlet flow rate. The influence of the two cell materials proves to be significant. However, in both cases it is proven that combined electrolysis does not

  8. Solid state tungsten oxide hydrate/tin oxide hydrate electrochromic device prepared by electrochemical reactions

    NASA Astrophysics Data System (ADS)

    Nishiyama, Kentaro; Matsuo, Ryo; Sasano, Junji; Yokoyama, Seiji; Izaki, Masanobu

    2017-03-01

    The solid state electrochromic device composed of tungsten oxide hydrate (WO3(H2O)0.33) and tin oxide hydrate (Sn(O,OH)) has been constructed by anodic deposition of WO3(H2O)0.33 and Sn(O,OH) layers and showed the color change from clear to blue by applying voltage through an Au electrode.

  9. Development of direct hydrocarbon solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    McIntosh, Steven

    The focus of this dissertation is the development of a Solid Oxide Fuel Cell (SOFC) that can operate with hydrocarbon fuels without the need for pre-reforming. The design of an active SOFC anode requires the consideration of a number of factors including the catalytic activity of the electrode towards fuel oxidation and electronic conductivity. This work focuses on a novel system for anode fabrication that allows the catalytically active and electronically conducting components of the anode to be easily varied. The catalytic properties of the SOFC anode were examined and a strong link between SOFC performance and oxidation activity demonstrated. Of the rare-earth catalysts investigated ceria was found to have the highest activity leading to the highest fuel cell power density. This activity was further improved, especially for methane fuel, by doping with a precious metal. Furthermore, it was shown that the catalyst not only increased the rate of reaction but increased the cell Open-Circuit Voltage (OCV) suggesting a change in mechanism that increased the cell efficiency. The necessity for high electronic conductivity and connectivity in the electrode was elucidated by studying the impact of anode copper content on cell performance. Low copper loading led to reduced cell performance due to a lack of conductive pathways from the active electrode region to the external circuit. It was observed that additional conductivity was provided by a thermally deposited carbonaceous phase formed upon exposure to hydrocarbon fuels. The electrochemical characterization of SOFC electrodes is a non-trivial problem. Literature reports on the properties of similar electrodes are inconsistent and often contradictory. Using a combined experimental and theoretical approach, significant problems were found with common experimental procedures used to separate the losses associated the cell cathode from those of the anode. By calculating the effect of test geometry on this separation, it

  10. Magnesium Recycling of Partially Oxidized, Mixed Magnesium-Aluminum Scrap through Combined Refining and Solid Oxide Membrane Electrolysis Processes

    SciTech Connect

    Xiaofei Guan; Peter A. Zink; Uday B. Pal; Adam C. Powell

    2012-01-01

    Pure magnesium (Mg) is recycled from 19g of partially oxidized 50.5wt.% Mg-Aluminum (Al) alloy. During the refining process, potentiodynamic scans (PDS) were performed to determine the electrorefining potential for magnesium. The PDS show that the electrorefining potential increases over time as the magnesium content inside the Mg-Al scrap decreases. Up to 100% percent of magnesium is refined from the Mg-Al scrap by a novel refining process of dissolving magnesium and its oxide into a flux followed by vapor phase removal of dissolved magnesium and subsequently condensing the magnesium vapor. The solid oxide membrane (SOM) electrolysis process is employed in the refining system to enable additional recycling of magnesium from magnesium oxide (MgO) in the partially oxidized Mg-Al scrap. The combination of the refining and SOM processes yields 7.4g of pure magnesium.

  11. Magnesium Recycling of Partially Oxidized, Mixed Magnesium-Aluminum Scrap through Combined Refining and Solid Oxide Membrane (SOM) Electrolysis Processes

    NASA Astrophysics Data System (ADS)

    Guan, Xiaofei; Zink, Peter; Pal, Uday

    Pure magnesium (Mg) is recycled from 19g of partially oxidized 50.5 wt.%Mg-Aluminum (Al) alloy. During the refining process, potentiodynamic scans (PDS) were performed to determine the electrorefining potential for magnesium. The PDS show that the electrorefining potential increases over time as the Mg content inside the Mg-Al scrap decreases. Up to 100% percent of magnesium is refined from the Mg-Al scrap by a novel refining process of dissolving magnesium and its oxide into a flux followed by vapor phase removal of dissolved magnesium and subsequently condensing the magnesium vapors in a separate condenser. The solid oxide membrane (SOM) electrolysis process is employed in the refining system to enable additional recycling of magnesium from magnesium oxide (MgO) in the partially oxidized Mg-Al scrap. The combination of the refining and SOM processes yields 7.4g of pure magnesium; could not collect and weigh all of the magnesium recovered.

  12. Magnesium Recycling of Partially Oxidized, Mixed Magnesium-Aluminum Scrap Through Combined Refining and Solid Oxide Membrane (SOM) Electrolysis Processes

    SciTech Connect

    Guan, Xiaofei; Zink, Peter; Pal, Uday

    2012-03-11

    Pure magnesium (Mg) is recycled from 19g of partially oxidized 50.5wt.%Mg-Aluminum (Al) alloy. During the refining process, potentiodynamic scans (PDS) were performed to determine the electrorefining potential for magnesium. The PDS show that the electrorefining potential increases over time as the Mg content inside the Mg-Al scrap decreases. Up to 100% percent of magnesium is refined from the Mg-Al scrap by a novel refining process of dissolving magnesium and its oxide into a flux followed by vapor phase removal of dissolved magnesium and subsequently condensing the magnesium vapors in a separate condenser. The solid oxide membrane (SOM) electrolysis process is employed in the refining system to enable additional recycling of magnesium from magnesium oxide (MgO) in the partially oxidized Mg-Al scrap. The combination of the refining and SOM processes yields 7.4g of pure magnesium; could not collect and weigh all of the magnesium recovered.

  13. Composite ceramic materials as anodes for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Madsen, Brian Douglas

    In this thesis, a composite material of La0.8Sr0.2Cr 1-yXyO3 (LSC), Ce0.9Gd0.1O 1.95 (GDC) and Ni was proposed to replace the standard solid oxide fuel cell (SOFC) composite anode of Ni metal with Zr0.92Y0.08O 2 (YSZ). Ni-YSZ cermet anodes provide high performance for SOFCs operating on humidified hydrogen as a fuel. The anode performance degrades irreversibly, however, during reduction-oxidation (redox) cycling and due to carbon deposition on the anode when operating on hydrocarbon fuels without the addition of a reforming species (e.g., H2O, CO2). The LSC-GDC-Ni anode has the potential to avoid these drawbacks due to the very low Ni content, which is achieved by replacing the majority of the nickel with LSC, a ceramic electronic conductor. SOFCs were tested from 500-800°C using GDC electrolyte-supported cells with LSCF-GDC cathodes. Current-voltage and impedance measurements were used to characterize the anode performance in hydrogen, methane and propane fuels. The anode atmosphere was cycled between hydrogen and air during operation to test the redox stability of the anode. Power densities of ≈150 mW/cm 2 were achieved in H2 at 750°C, and switching to methane or propane resulted in a ˜25% decrease in power density. The power density in H2 was comparable to an identically prepared Ni-GDC anode on GDC. No carbon deposition was observed for an LSC-GDC-Ni anode after > 3h operation in propane, while the Ni-GDC anode rapidly failed. Seven redox cycles at 750°C resulted in only minimal performance loss for an SOFC with an LSC-GDC-Ni anode. Several studies were conducted to determine favorable compositions and processing parameters to obtain more active LSC-GDC-Ni anodes. The addition of 5 wt.% NiO to the anode was sufficient to catalyze the anode reaction for fine microstructures formed at 1100°C. The results agree well with a proposed reaction mechanism where adsorption/dissociation of H2 on the anode surface is co-limiting with surface diffusion of hydrogen

  14. Evaluation of yttrium-doped strontium titanium oxide as a solid oxide fuel cell anode

    NASA Astrophysics Data System (ADS)

    Hui, Shiqiang

    2001-07-01

    A number of perovskite oxides, typically, heavily doped SrTiO3 samples, were synthesized and characterized with a view to establishing their potential as anode materials for solid oxide fuel cells (SOFCs). The structure, microstructure, electrical conductivity, reduction-oxidation behavior, phase stability, compatibility with electrolytes, and performance in SOFC operation were assessed. Ceramic samples were prepared with the formula (Sr1-xR x)(Ti1-yTy)O3 (R = rare earth elements, T = transition metals) and with charge balance achieved by A-site deficiency. Electrical conductivities were examined by the do four-probe method and impedance spectroscopy. It was found that yttrium is soluble in SrTiO 3 (SYT) up to 8 mol% and has marked effects on conductivity. Electrical conductivities were observed to increase with increasing donor-doping level, on reduction in low oxygen partial pressures. Electrical conductivity with values as high as 82 S/cm was achieved at 800°C and P(O2) = 10-19 atm. Electrical conductivities were reversible upon reduction and oxidation. The thermal expansion coefficient is compatible with electrolyte materials such as yttria-stabilized ZrO2 and doped LaGaO3. Cobalt-doped SYT, which showed a relatively high resistance to oxidation, was tested as the anode material in a fuel cell. Yttrium-doped SrTiO3 meets the requirements for the anode in SOFCs to a substantial degree, and is a promising alternative anode material.

  15. Solid oxide fuel cell with single material for electrodes and interconnect

    DOEpatents

    McPheeters, Charles C.; Nelson, Paul A.; Dees, Dennis W.

    1994-01-01

    A solid oxide fuel cell having a plurality of individual cells. A solid oxide fuel cell has an anode and a cathode with electrolyte disposed therebetween, and the anode, cathode and interconnect elements are comprised of substantially one material.

  16. SOFCo mobile planar solid oxide generator

    SciTech Connect

    Khandkar, A.C.; Privette, R.M.

    1995-08-01

    This paper presents results from the first phase of a three phase, four-year program with the objective of designing and demonstrating a 10 kW mobile electric power generator operating on logistic fuel. Objectives of the first phase include: the development of a preliminary system design, an assessment of technologies critical to system performance, and the fabrication of three multi-stack test units.

  17. Ultrahigh-performance liquid chromatography-ultraviolet absorbance detection-high-resolution-mass spectrometry combined with automated data processing for studying the kinetics of oxidative thermal degradation of thyroxine in the solid state.

    PubMed

    Neu, Volker; Bielow, Chris; Reinert, Knut; Huber, Christian G

    2014-12-05

    Levothyroxine as active pharmaceutical ingredient of formulations used for the treatment of hypothyroidism is distributed worldwide and taken by millions of people. An important issue in terms of compound stability is its capability to react with ambient oxygen, especially in case of long term compound storage at elevated temperature. In this study we demonstrate that ultrahigh-performance liquid chromatography coupled to UV spectrometry and high-resolution mass spectrometry (UHPLC-UV-HRMS) represent very useful approaches to investigate the influence of ambient oxygen on the degradation kinetics of levothyroxine in the solid state at enhanced degradation conditions. Moreover, the impurity pattern of oxidative degradation of levothyroxine is elucidated and classified with respect to degradation kinetics at different oxygen levels. Kinetic analysis of thyroxine bulk material at 100 °C reveals bi-phasic degradation kinetics with a distinct change in degradation phases dependent on the availability of oxygen. The results clearly show that contact of the bulk material to ambient oxygen is a key factor for fast compound degradation. Furthermore, the combination of time-resolved HRMS data and automated data processing is shown to allow insights into the kinetics and mechanism of impurity formation on individual compound basis. By comparing degradation profiles, four main classes of profiles linked to reaction pathways of thyroxine degradation were identifiable. Finally, we show the capability of automated data processing for the matching of different stressing conditions, in order to extract information about mechanistic similarities. As a result, degradation kinetics is influenced by factors like availability of oxygen, stressing time, or stressing temperature, while the degradation mechanisms appear to be conserved.

  18. Determination of trace bisphenol A in environmental water by high-performance liquid chromatography using magnetic reduced graphene oxide based solid-phase extraction coupled with dispersive liquid-liquid microextraction.

    PubMed

    Li, Danping; Ma, Xiaoguo; Wang, Rui; Yu, Yumian

    2017-02-01

    Bisphenol A (BPA), an endocrine-disrupting chemical, has received much attention from researchers and the general public. In this paper, a novel method of determining BPA at trace levels was developed, using magnetic reduced graphene oxide (rGO-Fe3O4)-based solid-phase extraction coupled with dispersive liquid-liquid microextraction (DLLME), followed by high-performance liquid chromatographic determination. The rGO-Fe3O4 was prepared and then characterized by Fourier transform infrared spectroscopy, transmission electron microscopy, and vibrating sample magnetometry. The greatest saturation magnetization of rGO-Fe3O4 was up to 43.8 emu g(-1), which allowed rapid isolation of the rGO-Fe3O4 from solutions upon applying an appropriate magnetic field. The effects of solution pH, adsorbent amount, type and volume of eluent and extraction solvent, extraction time, and salt concentration on the extraction efficiency of BPA were examined and optimized. Under the optimum conditions, an enrichment factor of 5217 and an LOD of 0.01 μg L(-1) for BPA were obtained. The reusability of rGO-Fe3O4 for at least 12 repeated cycles without any significant decrease in the extraction recovery of BPA was demonstrated. The proposed method was applied to the determination of BPA in different real water samples, with relative recoveries of 84.8-104.9 % and RSDs of 0.8-8.3 % in the spiked concentration range 1-10 μg L(-1).

  19. Praseodymium-deficiency Pr0.94BaCo2O6-δ double perovskite: A promising high performance cathode material for intermediate-temperature solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Meng, Fuchang; Xia, Tian; Wang, Jingping; Shi, Zhan; Zhao, Hui

    2015-10-01

    Praseodymium-deficiency Pr0.94BaCo2O6-δ (P0.94BCO) double perovskite has been evaluated as a cathode material for intermediate-temperature solid oxide fuel cells. X-ray diffraction pattern shows the orthorhombic structure with double lattice parameters from the primitive perovskite cell in Pmmm space group. P0.94BCO has a good chemical compatibility with Ce0.9Gd0.1O1.95 (CGO) electrolyte even at 1000 °C for 24 h. It is observed that the Pr-deficiency can introduce the extra oxygen vacancies in P0.94BCO, further enhancing its electrocatalytic activity for oxygen reduction reaction. P0.94BCO demonstrates the promising cathode performance as evidenced by low polarization are-specific resistance (ASR), e. g. 0.11 Ω cm2 and low cathodic overpotential e. g. -56 mV at a current density of -78 mA cm-2 at 600 °C in air. These features are comparable to those of the benchmark cathode Ba0.5Sr0.5Co0.8Fe0.2O3-δ. The fuel cell CGO-Ni|CGO|P0.94BCO presents the attractive peak power density of 1.05 W cm-2 at 600 °C. Furthermore, the oxygen reduction kinetics of P0.94BCO material is also investigated, and the rate-limiting steps for oxygen reduction reaction are determined.

  20. On-line solid phase extraction-high performance liquid chromatography-isotope dilution-tandem mass spectrometry approach to quantify N,N-diethyl-m-toluamide and oxidative metabolites in urine.

    PubMed

    Kuklenyik, Peter; Baker, Samuel E; Bishop, Amanda M; Morales-A, Pilar; Calafat, Antonia M

    2013-07-17

    Human exposure to N,N-diethyl-m-toluamide (DEET) occurs because of the widespread use of DEET as an active ingredient in insect repellents. However, information on the extent of such exposure is rather limited. Therefore, we developed a fast on-line solid phase extraction-high performance liquid chromatography-isotope dilution tandem mass spectrometry (HPLC-MS/MS) method to measure in urine the concentrations of DEET and two of its oxidative metabolites: N,N-diethyl-3-(hydroxymethyl)benzamide and 3-(diethylcarbamoyl)benzoic acid (DCBA). To the best of our knowledge, this is the first HPLC-MS/MS method for the simultaneous quantification of DEET and its select metabolites in human urine. After enzymatic hydrolysis of the conjugated species in 0.1 mL of urine, the target analytes were retained and pre-concentrated on a monolithic column, separated from each other and from other urinary biomolecules on a reversed-phase analytical column, and detected by atmospheric pressure chemical ionization in positive ion mode. The limits of detection ranged from 0.1 ng mL(-1) to 1.0 ng mL(-1), depending on the analyte. Accuracy ranged between 90.4 and 104.9%, and precision ranged between 5.5 and 13.1% RSD, depending on the analyte and the concentration. We tested the usefulness of this method by analyzing 75 urine samples collected anonymously in the Southeastern United States in June 2012 from adults with no known exposure to DEET. Thirty eight samples (51%) tested positive for at least one of the analytes. We detected DCBA most frequently and at the highest concentrations. Our results suggest that this method can be used for the analysis of a large number of samples for epidemiological studies to assess human exposure to DEET.

  1. Long term high temperature oxidation characteristics of La and Cu alloyed ferritic stainless steels for solid oxide fuel cell interconnects

    NASA Astrophysics Data System (ADS)

    Swaminathan, Srinivasan; Lee, Young-Su; Kim, Dong-Ik

    2016-09-01

    To ensure the best performance of solid oxide fuel cell metallic interconnects, the Fe-22 wt.% Cr ferritic stainless steels with various La contents (0.006-0.6 wt.%) and Cu addition (1.57 wt.%), are developed. Long-term isothermal oxidation behavior of these steels is investigated in air at 800 °C, for 2700 h. Chemistry, morphology, and microstructure of the thermally grown oxide scale are examined using XPS, SEM-EDX, and XRD techniques. Broadly, all the steels show a double layer consisting of an inner Cr2O3 and outer (Mn, Cr)3O4. Distinctly, in the La-added steels, binary oxides of Cr, Mn and Ti are found at the oxide scale surface together with (Mn, Cr)3O4. Furthermore, all La-varied steels possess the metallic Fe protrusions along with discontinuous (Mn, Cr)3O4 spinel zones at the oxide scale/metal interface and isolated precipitates of Ti-oxides in the underlying matrix. Increase of La content to 0.6 wt.% is detrimental to the oxidation resistance. For the Cu-added steel, Cu is found to segregate strongly at the oxide scale/metal interface which inhibits the ingress of oxygen thereby suppressing the subscale formation of (Mn, Cr)3O4. Thus, Cu addition to the Fe-22Cr ferritic stainless steels benefits the oxidation resistance.

  2. Infiltrated composite electrodes for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Buyukaksoy, Aligul

    Solid oxide fuel cells (SOFCs) are electrochemical devices which can convert chemical energy to electrical energy with efficiencies up to 60%. In order for SOFCs to be favorable energy conversion devices, the power obtained from a unit volume should be improved. This corresponds to minimized resistances from SOFC components (composite electrodes and electrolyte). Stability of the generated power is another important issue. Degradation of SOFCs with time due to microstructural processes or chemical reactions that occur at operating conditions; and due to reduction/oxidation cycles caused by the changes in the anode has been an important obstacle that has prevented the widespread commercial use of SOFCs. In this dissertation, the electrochemical properties of SOFC electrodes prepared by an infiltration technique were investigated. The long-term behavior and redox stability of the electrodes were evaluated individually and in the form of complete SOFCs. Interpretation of impedance spectra was used extensively to gain some fundamental understanding of the electrochemical properties of the electrodes along with voltammetry. Microstructural characterization was performed by electron microscopy techniques. LSM-YSZ cathodes prepared by polymeric LSM precursor infiltration resulted in cathode polarization resistance of 0.022 Ohm.cm2 at 800 °C, which then increased to 0.035 Ohm.cm2 and remained stable at this value for 100 hours. SOFCs with Ni-YSZ anodes and LSM-YSZ cathodes prepared by infiltration yielded total electrode polarizations of 0.080 Ohm.cm 2 at 800 °C. The electrode polarization resistances showed no degradation with time or upon redox cycling

  3. Contaminant effects in solid oxide fuel cells

    SciTech Connect

    Ray, E.R.; Maskalick, N.J.

    1993-11-01

    Ammonia impurity up to 5000 ppM in simulated coal gas does not contribute much to SOFC voltage degradation (1000 C, 350 mA/cm{sup 2}) over 6500 h (as testing time increases, this effect is expected to be nil). HCl impurity in coal gas at 1 ppM does not have a detectable effect on SOFC performance up to 6500 h. H{sub 2}S impurity at 0.1 ppM in coal gas can be tolerated by state of art SOFCs, along with 5000 ppM ammonia and 1 ppM HCl, over at least 5000 h. Silica impurity in coal gas can be carried over to the SOFC and deposited; this carryover is not enhanced by 56% H{sub 2}O in the fuel; silica is not expected to have a major effect on SOFC performance. Zinc vapor impurity in coal gas, as generated over heated ZnO, may be carried over to SOFC but not deposit; the carryover may be enhanced by HCl.

  4. The effect of chromium oxyhydroxide on solid oxide fuel cells.

    SciTech Connect

    Krumpelt, M.; Cruse, T. A.; Ingram, B. J.; Routbort, J. L.; Wang, S.; Salvador, P. A.; Chen, G.; Carnegie Mellon Univ.; NETL; Ohio Univ.

    2010-01-01

    Hexavalent chromium species like the oxyhydroxide, CrO{sub 2}(OH){sub 2}, or hexoxide, CrO{sub 3}, are electrochemically reduced to Cr{sub 2}O{sub 3} in solid oxide fuel cells and adversely affect the cell operating potentials. Using a narrowly focused beam from the Advanced Photon Source, such chromium oxide deposits were unequivocally identified in the active region of the cathode by X-ray diffraction, suggesting that the triple phase boundaries were partially blocked. Under fuel cell operating conditions, the reaction has an equilibrium potential of about 0.9 V and the rate of chromium oxide deposition is therefore dependent on the operating potential of the cell. It becomes diffusion limited after several hours of steady operation. At low operating potentials, lanthanum manganite cathodes begin to be reduced to MnO, which reacts with the chromium oxide to form the MnCr{sub 2}O{sub 4} spinel.

  5. New Sealing Concept for Planar Solid Oxide Fuel Cells

    SciTech Connect

    Weil, K. Scott; Hardy, John S.; Koeppel, Brian J.

    2006-08-01

    A key element in developing high performance planar solid oxide fuel cell stacks is the hermetic seal between the metal and ceramic components. There are two methods of sealing that are commonly employed: (1) rigid joining or (2) compressive sealing. Each method has its own set of advantages and design constraints. An alternative approach is currently under development that appears to combine some of the advantages of the other two techiques, including hermeticity, mechanical integrity, and minimization of interfacial stresses in either of the joint substrate materials, particulary the ceramic. The new sealing concept relies on a plastically deformable metal seal; one that offers a quasi-dynamic mechanical response in that it is adherent to both sealing surfaces, i.e. non-sliding, but readily yields or deforms under thermally generated stresses, thereby mitigating the development of stresses in the adjacent ceramic and metal components even when a significant difference in thermal expansion exists between the two materials. The pre-experimental design of the seal, initial proof-of-principle results on small test specimens, and finite element analyses aimed at scaling the seal to prototypical sizes and geometries are described herein.

  6. Glass coated compressible solid oxide fuel cell seals

    NASA Astrophysics Data System (ADS)

    Rautanen, M.; Thomann, O.; Himanen, O.; Tallgren, J.; Kiviaho, J.

    2014-02-01

    With the growing footprint of solid oxide fuel cell stacks, there is a need to extend the operating range of compressible gaskets towards lower stress levels. This article describes a method to manufacture SOFC seals by coating a compressible sealing material (Thermiculite 866) with glass to obtain good sealing performance even at compression stresses as low as 0.1 MPa. Glass layer can be coated using an organic carrier consisting of terpineol, ethanol and ethyl cellulose. The coated seals can be heat treated by simply ramping the temperature up to operating temperature at 60 Kh-1 and therefore no extra steps, which are typical to glass seals, are required. Coated seals were manufactured using this route and evaluated both ex-situ and in a real stack. Leak rates of 0.1-0.3 ml (m min)-1 were measured at 2-25 mbar overpressure using 50/50 H2/N2. A 30-cell stack was manufactured and tested using coated seals. At nominal operating conditions of 0.25 A cm-2 and 650 °C average cathode temperature, 46% fuel utilization and 20% air utilization the stack had a total hydrogen cross leak of 60 ml min-1 corresponding to 0.7% of the inlet hydrogen flow rate.

  7. Internal reforming development for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Lee, A. L.

    1987-02-01

    Internal reforming of natural gas within a solid oxide fuel cell (SOFC) should simplify the overall system design and make the SOFC an attractive means for producing electrical power. This program was undertaken to investigate the catalytic properties of nickel cermets, which are prime candidates for SOFC anodes. The initial task in this program was an extensive literature search for information on steam reforming of light hydrocarbons. The second task was to modify and calibrate the reactor systems that were used in the experimental kinetic studies. Two systems were used in this investigation; a continuously stirred tank reactor system (CSTR) and a plug flow reactor system (PFR). In the third task, 16 nickel-zirconia cermets were prepared using four procedures, tape casting, Westinghouse slurry, incorporation of performers, and granulation. The catalytic behavior of three cermets was determined in the fourth task. The reaction was first order with respect to methane and -1.25 for steam. Ethane and propane in the feed did not affect the methane conversion rate. The cermet has a higher initial tolerance for sulfur than standard nickel reforming catalysts. The final task was a mechanistic study of the steam reforming reaction on nickel and nickel-zirconia catalysts.

  8. Modeling Degradation in Solid Oxide Electrolysis Cells - Volume II

    SciTech Connect

    Manohar Motwani

    2011-09-01

    Idaho National Laboratory has an ongoing project to generate hydrogen from steam using solid oxide electrolysis cells (SOECs). To accomplish this, technical and degradation issues associated with the SOECs will need to be addressed. This report covers various approaches being pursued to model degradation issues in SOECs. An electrochemical model for degradation of SOECs is presented. The model is based on concepts in local thermodynamic equilibrium in systems otherwise in global thermodynamic non-equilibrium. It is shown that electronic conduction through the electrolyte, however small, must be taken into account for determining local oxygen chemical potential,, within the electrolyte. The within the electrolyte may lie out of bounds in relation to values at the electrodes in the electrolyzer mode. Under certain conditions, high pressures can develop in the electrolyte just near the oxygen electrode/electrolyte interface, leading to oxygen electrode delamination. These predictions are in accordance with the reported literature on the subject. Development of high pressures may be avoided by introducing some electronic conduction in the electrolyte. By combining equilibrium thermodynamics, non-equilibrium (diffusion) modeling, and first-principles, atomic scale calculations were performed to understand the degradation mechanisms and provide practical recommendations on how to inhibit and/or completely mitigate them.

  9. Solid oxide fuel cell application in district cooling

    NASA Astrophysics Data System (ADS)

    Al-Qattan, Ayman; ElSherbini, Abdelrahman; Al-Ajmi, Kholoud

    2014-07-01

    This paper presents analysis of the performance of a combined cooling and power (CCP) system for district cooling. The cogeneration system is designed to provide cooling for a low-rise residential district of 27,300 RT (96 MWc). A solid oxide fuel cell (SOFC) generates electric power to operate chillers, and the exhaust fuel and heat from the SOFC run gas turbines and absorption chillers. Thermal energy storage is utilized to reduce system capacity. Part-load operation strategies target maximizing energy efficiency. The operation of the system is compared through an hourly simulation to that of packaged air-conditioning units typically used to cool homes. The CCP system with the district cooling arrangement improves the cooling-to-fuel efficiency by 346%. The peak power requirement is reduced by 57% (24 MW) and the total fuel energy is reduced by 54% (750 TJ y-1). The system cuts annual carbon dioxide emissions to less than half and reduces other harmful emissions. A cost analysis of the system components and operation resulted in a 53% reduction in the cost per ton-hour of cooling over traditional systems.

  10. Eliminating degradation in solid oxide electrochemical cells by reversible operation.

    PubMed

    Graves, Christopher; Ebbesen, Sune Dalgaard; Jensen, Søren Højgaard; Simonsen, Søren Bredmose; Mogensen, Mogens Bjerg

    2015-02-01

    One promising energy storage technology is the solid oxide electrochemical cell (SOC), which can both store electricity as chemical fuels (electrolysis mode) and convert fuels to electricity (fuel-cell mode). The widespread use of SOCs has been hindered by insufficient long-term stability, in particular at high current densities. Here we demonstrate that severe electrolysis-induced degradation, which was previously believed to be irreversible, can be completely eliminated by reversibly cycling between electrolysis and fuel-cell modes, similar to a rechargeable battery. Performing steam electrolysis continuously at high current density (1 A cm(-2)), initially at 1.33 V (97% energy efficiency), led to severe microstructure deterioration near the oxygen-electrode/electrolyte interface and a corresponding large increase in ohmic resistance. After 4,000 h of reversible cycling, however, no microstructural damage was observed and the ohmic resistance even slightly improved. The results demonstrate the viability of applying SOCs for renewable electricity storage at previously unattainable reaction rates, and have implications for our fundamental understanding of degradation mechanisms that are usually assumed to be irreversible.

  11. Challenges to obtaining high efficiency in solid oxide fuel cells

    SciTech Connect

    Hartvigsen, J.; Milliken, C.; Elangovan, S.; Khandkar, A.

    1996-12-31

    Efficient conversion of hydrocarbon fuels to electricity is the main motivation for development of solid oxide fuel cells (SOFCs), for applications in both military and commercial markets. A requirement for high efficiency is that the fuel cell be operated at as high a cell voltage as possible while still producing a practical current density. This implies that the open circuit voltage (OCV) must be near theoretical in order to achieve high operating potential. A commonly stated problem with the planar SOFC design is the difficulty in sealing adjoining cells to the bipolar interconnects. However, experimental evidence indicates that because the OCV is strongly affected by a non-uniform or {open_quotes}mixed{close_quotes} potential due to cell edge leaks, estimates of leakage from OCV are much greater than actual leakage. A second phenomenon that affects the OCV of a SOFC stack is the mixed conduction exhibited by the interconnect material. The effects of these mechanisms on SOFC operational performance and efficiency are discussed.

  12. Fault diagnosis and prognostic of solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Wu, XiaoJuan; Ye, Qianwen

    2016-07-01

    One of the major hurdles for solid oxide fuel cell (SOFC) commercialization is poor long-term performance and durability. Accurate fault diagnostic and prognostic technologies are two important tools to improve SOFC durability. In literature, plenty of diagnosis techniques for SOFC systems have been successfully designed. However, no literature studies SOFC fault prognosis approaches. In this paper a unified fault diagnosis and prognosis strategy is presented to identify faults (anode poisoning, cathode humidification or normal) and predict the remaining useful life for SOFC systems. Using a squares support vector machine (LS-SVM) classifier, a diagnosis model is built to identify SOFC different types of faults. After fault detection, two hidden semi-Mark models (HSMMs) are respectively employed to estimate SOFC remaining useful life in the case of anode poisoning and cathode humidification. The simulation results show that the fault recognition rates with the LS-SVM model are at best 97%, and the predicted error of the remaining useful life is within ±20%.

  13. Fracture process of nonstoichiometric oxide based solid oxide fuel cell under oxidizing/reducing gradient conditions

    NASA Astrophysics Data System (ADS)

    Sato, Kazuhisa; Yashiro, Keiji; Kawada, Tatsuya; Yugami, Hiroo; Hashida, Toshiyuki; Mizusaki, Junichiro

    The influence of chemically induced expansion on the fracture damage of a nonstoichiometric oxide (ceria) based solid oxide fuel cell (SOFC) single cell laminate was investigated by using numerical stress analyses under oxidizing/reducing gradient condition. The single cell examined in this study was composed of electrolyte (Ce 0.8Sm 0.2O 2- δ), anode (Cermets of Ni-Ce 0.8Sm 0.2O 2- δ), and cathode (La 0.6Sr 0.4Co 0.2Fe 0.8O 3- δ), respectively. The finite element method (FEM) was employed to calculate the residual stress, thermal stresses, and chemically induced expansion stresses for the single cell. The residual and thermal stresses were calculated much smaller than the fracture strength of the individual components of the single cell. On the other hand, the chemically induced expansion stresses were shown to remarkably increase for the temperature range greater than 973 K and accounted their magnitude for primary part of the induced stress. It was shown from the FEM that the maximum circumferential stress induced in the single cell exceeded the fracture strength of the individual components at the onset of the fracture damage detect by acoustic emission (AE) method.

  14. 46 CFR 194.05-11 - Flammable solids and oxidizing materials-Detail requirements.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 7 2011-10-01 2011-10-01 false Flammable solids and oxidizing materials-Detail... and Marking § 194.05-11 Flammable solids and oxidizing materials—Detail requirements. (a) Flammable solids and oxidizing materials used as chemical stores and reagents are governed by subparts 194.15...

  15. Tubular solid oxide fuel cell prospect

    SciTech Connect

    Veyo, S.E.

    1996-05-01

    Driven by technological achievement and rational projection of commercial product cost, expectations for tubular SOFC commercialization are improving. Tubular SOFCs have surpassed 7 yrs operation and have recently demonstrated remarkable toughness in thermal cycling. Customer-owned systems with 25 kW stacks utilizing air electrode supported (AES) cells continue to operate directly on natural gas without degradation after multiple thermal cycles and over 4000 hrs operation. AES cell operation at elevated pressure corroborates theoretical estimates of performance gain without evidence of deleterious effect. Commercial class AES cell of 22 mm dia and 1500 mm length, is now in production for application to 100 kW, 50% efficient (ac/LHV), atmospheric pressure systems. This same cell applied to pressurized systems in combination with conventional turbo machinery (gas turbines) can yield an efficiency approaching 70% for power plants as small as 5 MW. Total installed system cost for commercial 5 MW SOFC/CT units for distributed power generation and on-site cogeneration should approach $1000/kW. A major challenge is formation of funded projects to demonstrate at the turn of the century prototype MW class SOFC/CT combined cycle power plants and to complete the development of commercial fuel cell manufacturing processes.

  16. Solid oxide fuel cell cogeneration system conceptual design, program 2

    NASA Astrophysics Data System (ADS)

    Lundberg, W. L.

    1989-07-01

    Results of a solid oxide fuel cell cogeneration system conceptual design study are presented. The baseline system, rated at 200 kWe net power and fueled by natural gas, is applied in a baseloaded electric mode at a commercial site. The system satisfies part of the site's needs for ac power and supplies exhaust heat to generate 170 C (338 F) saturated steam for site use. In evaluating cogeneration system economics, it is assumed that this steam is supplied directly to an existing steam-driven chiller. Solid oxide fuel cell cogeneration systems rated at 50, 500, and 2000 kWe are also evaluated. The 2000 kWe system is assumed to be sited in a small industrial application.

  17. Novel compressive seals for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Le, Shiru; Sun, Kening; Zhang, Naiqing; An, Maozhong; Zhou, Derui; Zhang, Jingdong; Li, Donggang

    Traditional seals for planar solid oxide fuel cells (pSOFCs) are rigid glass and glass-ceramic, which have caused the problem of being unable to replace malfunctioning components. Non-glass sealants have become a recent trend. In this paper, fumed silica-infiltrated alumina-silica fiber paper gaskets were investigated as a novel compressive seal for planar solid oxide fuel cells. The leak rates decreased with increase of the silica-infiltration amount and the compressive load. Samples pre-stressed at 10 MPa indicated far superior sealing characteristics, with leak rates as low as 0.04 sccm cm -1 at a 1 MPa compressive stress and a 10 kPa pressure gradient, and 0.05 sccm cm -1 for 0.05 MPa, and a 1.4 kPa pressure gradient.

  18. Thin films for micro solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Beckel, D.; Bieberle-Hütter, A.; Harvey, A.; Infortuna, A.; Muecke, U. P.; Prestat, M.; Rupp, J. L. M.; Gauckler, L. J.

    Thin film deposition as applied to micro solid oxide fuel cell (μSOFC) fabrication is an emerging and highly active field of research that is attracting greater attention. This paper reviews thin film (thickness ≤1 μm) deposition techniques and components relevant to SOFCs including current research on nanocrystalline thin film electrolyte and thin-film-based model electrodes. Calculations showing the geometric limits of μSOFCs and first results towards fabrication of μSOFCs are also discussed.

  19. Open end protection for solid oxide fuel cells

    DOEpatents

    Zafred, Paolo R.; Dederer, Jeffrey T.; Tomlins, Gregory W.; Toms, James M.; Folser, George R.; Schmidt, Douglas S.; Singh, Prabhakar; Hager, Charles A.

    2001-01-01

    A solid oxide fuel cell (40) having a closed end (44) and an open end (42) operates in a fuel cell generator (10) where the fuel cell open end (42) of each fuel cell contains a sleeve (60, 64) fitted over the open end (42), where the sleeve (60, 64) extends beyond the open end (42) of the fuel cell (40) to prevent degradation of the interior air electrode of the fuel cell by fuel gas during operation of the generator (10).

  20. Tubular screen electrical connection support for solid oxide fuel cells

    DOEpatents

    Tomlins, Gregory W.; Jaszcar, Michael P.

    2002-01-01

    A solid oxide fuel assembly is made of fuel cells (16, 16', 18, 24, 24', 26), each having an outer interconnection layer (36) and an outer electrode (28), which are disposed next to each other with rolled, porous, hollow, electrically conducting metal mesh conductors (20, 20') between the fuel cells, connecting the fuel cells at least in series along columns (15, 15') and where there are no metal felt connections between any fuel cells.

  1. Current status of Westinghouse tubular solid oxide fuel cell program

    SciTech Connect

    Parker, W.G.

    1996-04-01

    In the last ten years the solid oxide fuel cell (SOFC) development program at Westinghouse has evolved from a focus on basic material science to the engineering of fully integrated electric power systems. Our endurance for this cell is 5 to 10 years. To date we have successfully operated at power for over six years. For power plants it is our goal to have operated before the end of this decade a MW class power plant. Progress toward these goals is described.

  2. CHALLENGES IN GENERATING HYDROGEN BY HIGH TEMPERATURE ELECTROLYSIS USING SOLID OXIDE CELLS

    SciTech Connect

    M. S. Sohal; J. E. O'Brien; C. M. Stoots; M. G. McKellar; J. S. Herring; E. A. Harvego

    2008-03-01

    Idaho National Laboratory’s (INL) high temperature electrolysis research to generate hydrogen using solid oxide electrolysis cells is presented in this paper. The research results reported here have been obtained in a laboratory-scale apparatus. These results and common scale-up issues also indicate that for the technology to be successful in a large industrial setting, several technical, economical, and manufacturing issues have to be resolved. Some of the issues related to solid oxide cells are stack design and performance optimization, identification and evaluation of cell performance degradation parameters and processes, integrity and reliability of the solid oxide electrolysis (SOEC) stacks, life-time prediction and extension of the SOEC stack, and cost reduction and economic manufacturing of the SOEC stacks. Besides the solid oxide cells, balance of the hydrogen generating plant also needs significant development. These issues are process and ohmic heat source needed for maintaining the reaction temperature (~830°C), high temperature heat exchangers and recuperators, equal distribution of the reactants into each cell, system analysis of hydrogen and associated energy generating plant, and cost optimization. An economic analysis of this plant was performed using the standardized H2A Analysis Methodology developed by the Department of Energy (DOE) Hydrogen Program, and using realistic financial and cost estimating assumptions. The results of the economic analysis demonstrated that the HTE hydrogen production plant driven by a high-temperature helium-cooled nuclear power plant can deliver hydrogen at a cost of $3.23/kg of hydrogen assuming an internal rate of return of 10%. These issues need interdisciplinary research effort of federal laboratories, solid oxide cell manufacturers, hydrogen consumers, and other such stakeholders. This paper discusses research and development accomplished by INL on such issues and highlights associated challenges that need to

  3. Anode materials for sour natural gas solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Danilovic, Nemanja

    Novel anode catalysts have been developed for sour natural gas solid oxide fuel cell (SOFC) applications. Sour natural gas comprises light hydrocarbons, and typically also contains H2S. An alternative fuel SOFC that operates directly on sour natural gas would reduce the overall cost of plant construction and operation for fuel cell power generation. The anode for such a fuel cell must have good catalytic and electrocatalytic activity for hydrocarbon conversion, sulfur-tolerance, resistance to coking, and good electronic and ionic conductivity. The catalytic activity and stability of ABO3 (A= La, Ce and/or Sr, B=Cr and one or more of Ti, V, Cr, Fe, Mn, or Co) perovskites as SOFC anode materials depends on both A and B, and are modified by substituents. The materials have been prepared by both solid state and wet-chemical methods. The physical and chemical characteristics of the materials have been fully characterized using electron microscopy, XRD, calorimetry, dilatometry, particle size and area, using XPS and TGA-DSC-MS. Electrochemical performance was determined using potentiodynamic and potentiostatic cell testing, electrochemical impedance analysis, and conductivity measurements. Neither Ce0.9Sr0.1VO3 nor Ce0.9 Sr0.1Cr0.5V0.5O3 was an active anode for oxidation of H2 and CH4 fuels. However, active catalysts comprising Ce0:9Sr0:1V(O,S)3 and Ce0.9Sr 0.1Cr0.5V0.5(O,S)3 were formed when small concentrations of H2S were present in the fuels. The oxysulfides formed in-situ were very active for conversion of H2S. The maximum performance improved from 50 mW cm-2 to 85 mW cm -2 in 0.5% H2S/CH4 at 850°C with partial substitution of V by Cr in Ce0.9Sr0.1V(O,S)3. Selective conversion of H2S offers potential for sweetening of sour gas without affecting the hydrocarbons. Perovskites La0.75Sr0.25Cr0.5X 0.5O3--delta, (henceforth referred to as LSCX, X=Ti, Mn, Fe, Co) are active for conversion of H2, CH4 and 0.5% H2S/CH4. The order of activity in the different fuels depends on

  4. New Cathode Materials for Intermediate Temperature Solid Oxide Fuel Cells

    SciTech Connect

    Allan J. Jacobson

    2006-09-30

    the perovskite compositions that were being investigated at PNNL, in order to assess the relative importance of the intrinsic properties such as oxygen ion diffusion and surface exchange rates as predictors of performance in cell tests. We then used these measurements to select new materials for scaled up synthesis and performance evaluation in single cell tests. The results of the single cell tests than provided feedback to the materials synthesis and selection steps. In this summary, the following studies are reported: (1) Synthesis, characterization, and DC conductivity measurements of the P1 compositions La{sub 0.8}Sr{sub 0.2}FeO{sub 3-x} and La{sub 0.7}Sr{sub 0.3}FeO{sub 3-x} were completed. A combinational approach for preparing a range P1 (La,Sr)FeO{sub 3} compositions as thin films was investigated. Synthesis and heat treatment of amorphous SrFeO{sub 3-x} and LaFeO{sub 3-x} films prepared by pulsed laser deposition are described. (2) Oxygen transport properties of K1 compositions La{sub x}Pr{sub 2-x}NiO{sub 4+d} (x =2.0, 1.9, 1.2, 1.0 and 0) measured by electrical conductivity relaxation are presented in this report. Area specific resistances determined by ac impedance measurements for La{sub 2}NiO{sub 4+{delta}} and Pr{sub 2}NiO{sub 4+{delta}} on CGO are encouraging and suggest that further optimization of the electrode microstructure will enable the target to be reached. (3) The oxygen exchange kinetics of the oxygen deficient double perovskite LnBaCo{sub 2}O{sub 5.5+{delta}} (Ln=Pr and Nd) were determined by electrical conductivity relaxation. The high electronic conductivity and rapid diffusion and surface exchange kinetics of PBCO suggest its application as cathode material in intermediate temperature solid oxide fuel cells. The first complete cell measurements were performed on Ni/CGO/CGO/PBCO/CGO cells. (4) The oxygen exchange kinetics of highly epitaxial thin films of PrBaCo{sub 2}O{sub 5.5+{delta}} (PBCO) has been determined by electrical conductivity

  5. Method and apparatus for assembling solid oxide fuel cells

    DOEpatents

    Szreders, B.E.; Campanella, N.

    1988-05-11

    This invention relates generally to solid oxide fuel power generators and is particularly directed to improvements in the assembly and coupling of solid oxide fuel cell modules. A plurality of jet air tubes are supported and maintained in a spaced matrix array by a positioning/insertion assembly for insertion in respective tubes of a solid oxide fuel cell (SOFC) in the assembly of an SOFC module. The positioning/insertion assembly includes a plurality of generally planar, elongated, linear vanes which are pivotally mounted at each end thereof to a support frame. A rectangular compression assembly of adjustable size is adapted to receive and squeeze a matrix of SOFC tubes so as to compress the inter-tube nickel felt conductive pads which provide series/parallel electrical connection between adjacent SOFCs, with a series of increasingly larger retainer frames used to maintain larger matrices of SOFC tubes in position. Expansion of the SOFC module housing at the high operating temperatures of the SOFC is accommodated by conductive, flexible, resilient expansion, connector bars which provide support and electrical coupling at the top and bottom of the SOFC module housing. 17 figs.

  6. Nanoporous oxidic solids: the confluence of heterogeneous and homogeneous catalysis.

    PubMed

    Thomas, John Meurig; Hernandez-Garrido, Juan Carlos; Raja, Robert; Bell, Robert G

    2009-04-28

    The several factors that render certain kinds of nanoporous oxidic solids valuable for the design of a wide range of new heterogeneous catalysts are outlined and exemplified. These factors include: (i), their relative ease of preparation, when both mesoporous siliceous frameworks (ca. 20 to 250 A diameter pores) and microporous framework-substituted aluminophosphates (ca. 4 to 14 A diameter pores) can be tailored to suit particular catalytic needs according to whether regiospecific or enantio- or shape-selective conversions are the goal; (ii), the enormous internal (three-dimensional) areas that these nanoporous solids possess (typically 10(3) m(2) g(-1)) and the consequential ease of access of reactants through the internal pores of the solids; (iii), the ability, by judicious solid-state preparative methods to assemble spatially isolated, single-site active centres at the internal surfaces of these open-structure solids, thereby making the heterogeneous catalyst simulate the characteristic features of homogenous and enzymatic catalysts; (iv), the wide variety of in situ, time-resolved and ex situ experimental techniques, coupled with computational methods, that can pin-point the precise structure of the active site under operating conditions and facilitate the formulation of reaction intermediates and mechanisms. Varieties of catalysts are described for the synthesis (often under environmentally benign and solvent-free conditions) of a wide range of organic materials including commodity chemicals (such as adipic and terephthalic acid), fine and pharmaceutical chemicals (e.g. vitamin B(3)), alkenes, epoxides, and for the photocatalytic preferential destruction of carbon monoxide in the presence of hydrogen. Nanoporous oxidic solids are ideal materials to investigate the phenomenology of catalysis because, in many of them, little distinction exists between a model and a real catalyst.

  7. Stationary market applications potential of solid oxide and solid polymer fuel cell systems

    SciTech Connect

    Baker, J.N.; Fletcher, W.H.

    1996-12-31

    The UK DTI`s Advanced Fuel Cells Programme currently focuses on two main fuel cell technologies, namely the solid oxide and solid polymer systems (SOFC and SPFC), respectively. The provision of accurate and timely market data is regarded as an important part of the overall programme objectives, such as to assist both Government and industry in their appraisals of the technologies. The present study was therefore commissioned against this background, with a complementary study addressing transportation and mobile applications. The results reported herein relate to the stationary market applications potential of both SOFC and SPFC systems.

  8. Nanoparticle scaffolds for syngas-fed solid oxide fuel cells

    SciTech Connect

    Boldrin, Paul; Ruiz-Trejo, Enrique; Yu, Jingwen; Gruar, Robert I.; Tighe, Christopher J.; Chang, Kee-Chul; Ilavsky, Jan; Darr, Jawwad A.; Brandon, Nigel

    2014-12-17

    Incorporation of nanoparticles into devices such as solid oxide fuel cells (SOFCs) may provide benefits such as higher surface areas or finer control over microstructure. However, their use with traditional fabrication techniques such as screen-printing is problematic. Here, we show that mixing larger commercial particles with nanoparticles allows traditional ink formulation and screen-printing to be used while still providing benefits of nanoparticles such as increased porosity and lower sintering temperatures. SOFC anodes were produced by impregnating ceria–gadolinia (CGO) scaffolds with nickel nitrate solution. The scaffolds were produced from inks containing a mixture of hydrothermally-synthesised nanoparticle CGO, commercial CGO and polymeric pore formers. The scaffolds were heat-treated at either 1000 or 1300 °C, and were mechanically stable. In situ ultra-small X-ray scattering (USAXS) shows that the nanoparticles begin sintering around 900–1000 °C. Analysis by USAXS and scanning electron microscopy (SEM) revealed that the low temperature heat-treated scaffolds possessed higher porosity. Impregnated scaffolds were used to produce symmetrical cells, with the lower temperature heat-treated scaffolds showing improved gas diffusion, but poorer charge transfer. Using these scaffolds, lower temperature heat-treated cells of Ni–CGO/200 μm YSZ/CGO-LSCF performed better at 700 °C (and below) in hydrogen, and performed better at all temperatures using syngas, with power densities of up to 0.15 W cm-2 at 800 °C. This approach has the potential to allow the use of a wider range of materials and finer control over microstructure.

  9. Nanoparticle scaffolds for syngas-fed solid oxide fuel cells

    SciTech Connect

    Boldrin, Paul; Ruiz-Trejo, Enrique; Yu, Jingwen; Gruar, Robert I.; Tighe, Christopher J.; Chang, Kee-Chul; Ilavsky, Jan; Darr, Jawwad A.; Brandon, Nigel

    2014-12-17

    Incorporation of nanoparticles into devices such as solid oxide fuel cells (SOFCs) may provide benefits such as higher surface areas or finer control over microstructure. However, their use with traditional fabrication techniques such as screen-printing is problematic. Here, we show that mixing larger commercial particles with nanoparticles allows traditional ink formulation and screen-printing to be used while still providing benefits of nanoparticles such as increased porosity and lower sintering temperatures. SOFC anodes were produced by impregnating ceria–gadolinia (CGO) scaffolds with nickel nitrate solution. The scaffolds were produced from inks containing a mixture of hydrothermally-synthesised nanoparticle CGO, commercial CGO and polymeric pore formers. The scaffolds were heat-treated at either 1000 or 1300 °C, and were mechanically stable. In situ ultra-small X-ray scattering (USAXS) shows that the nanoparticles begin sintering around 900–1000 °C. Analysis by USAXS and scanning electron microscopy (SEM) revealed that the low temperature heat-treated scaffolds possessed higher porosity. Impregnated scaffolds were used to produce symmetrical cells, with the lower temperature heat-treated scaffolds showing improved gas diffusion, but poorer charge transfer. Using these scaffolds, lower temperature heat-treated cells of Ni–CGO/200 μm YSZ/CGO-LSCF performed better at 700 °C (and below) in hydrogen, and performed better at all temperatures using syngas, with power densities of up to 0.15 W cm-2 at 800 °C. This approach has the potential to allow the use of a wider range of materials and finer control over microstructure.

  10. Nanoparticle scaffolds for syngas-fed solid oxide fuel cells

    DOE PAGES

    Boldrin, Paul; Ruiz-Trejo, Enrique; Yu, Jingwen; ...

    2014-12-17

    Incorporation of nanoparticles into devices such as solid oxide fuel cells (SOFCs) may provide benefits such as higher surface areas or finer control over microstructure. However, their use with traditional fabrication techniques such as screen-printing is problematic. Here, we show that mixing larger commercial particles with nanoparticles allows traditional ink formulation and screen-printing to be used while still providing benefits of nanoparticles such as increased porosity and lower sintering temperatures. SOFC anodes were produced by impregnating ceria–gadolinia (CGO) scaffolds with nickel nitrate solution. The scaffolds were produced from inks containing a mixture of hydrothermally-synthesised nanoparticle CGO, commercial CGO and polymericmore » pore formers. The scaffolds were heat-treated at either 1000 or 1300 °C, and were mechanically stable. In situ ultra-small X-ray scattering (USAXS) shows that the nanoparticles begin sintering around 900–1000 °C. Analysis by USAXS and scanning electron microscopy (SEM) revealed that the low temperature heat-treated scaffolds possessed higher porosity. Impregnated scaffolds were used to produce symmetrical cells, with the lower temperature heat-treated scaffolds showing improved gas diffusion, but poorer charge transfer. Using these scaffolds, lower temperature heat-treated cells of Ni–CGO/200 μm YSZ/CGO-LSCF performed better at 700 °C (and below) in hydrogen, and performed better at all temperatures using syngas, with power densities of up to 0.15 W cm-2 at 800 °C. This approach has the potential to allow the use of a wider range of materials and finer control over microstructure.« less

  11. Nanoparticle scaffolds for syngas-fed solid oxide fuel cells

    DOE PAGES

    Boldrin, Paul; Ruiz-Trejo, Enrique; Yu, Jingwen; ...

    2014-12-17

    Incorporation of nanoparticles into devices such as solid oxide fuel cells (SOFCs) may provide benefits such as higher surface areas or finer control over microstructure. However, their use with traditional fabrication techniques such as screen-printing is problematic. Here, we show that mixing larger commercial particles with nanoparticles allows traditional ink formulation and screen-printing to be used while still providing benefits of nanoparticles such as increased porosity and lower sintering temperatures. SOFC anodes were produced by impregnating ceria–gadolinia (CGO) scaffolds with nickel nitrate solution. The scaffolds were produced from inks containing a mixture of hydrothermally-synthesised nanoparticle CGO, commercial CGO and polymericmore » pore formers. The scaffolds were heat-treated at either 1000 or 1300 °C, and were mechanically stable. In situ ultra-small X-ray scattering (USAXS) shows that the nanoparticles begin sintering around 900–1000 °C. Analysis by USAXS and scanning electron microscopy (SEM) revealed that the low temperature heat-treated scaffolds possessed higher porosity. Impregnated scaffolds were used to produce symmetrical cells, with the lower temperature heat-treated scaffolds showing improved gas diffusion, but poorer charge transfer. Using these scaffolds, lower temperature heat-treated cells of Ni–CGO/200 μm YSZ/CGO-LSCF performed better at 700 °C (and below) in hydrogen, and performed better at all temperatures using syngas, with power densities of up to 0.15 W cm-2 at 800 °C. This approach has the potential to allow the use of a wider range of materials and finer control over microstructure.« less

  12. Functionally Graded Cathodes for Solid Oxide Fuel Cells

    SciTech Connect

    Harry Abernathy; Meilin Liu

    2006-12-31

    One primary suspected cause of long-term performance degradation of solid oxide fuels (SOFCs) is the accumulation of chromium (Cr) species at or near the cathode/electrolyte interface due to reactive Cr molecules originating from Cr-containing components (such as the interconnect) in fuel cell stacks. To date, considerable efforts have been devoted to the characterization of cathodes exposed to Cr sources; however, little progress has been made because a detailed understanding of the chemistry and electrochemistry relevant to the Cr-poisoning processes is still lacking. This project applied multiple characterization methods - including various Raman spectroscopic techniques and various electrochemical performance measurement techniques - to elucidate and quantify the effect of Cr-related electrochemical degradation at the cathode/electrolyte interface. Using Raman microspectroscopy the identity and location of Cr contaminants (SrCrO{sub 4}, (Mn/Cr){sub 3}O{sub 4} spinel) have been observed in situ on an LSM cathode. These Cr contaminants were shown to form chemically (in the absence of current flowing through the cell) at temperatures as low as 625 C. While SrCrO{sub 4} and (Mn/Cr){sub 3}O{sub 4} spinel must preferentially form on LSM, since the LSM supplies the Sr and Mn cations necessary for these compounds, LSM was also shown to be an active site for the deposition of Ag{sub 2}CrO{sub 4} for samples that also contained silver. In contrast, Pt and YSZ do not appear to be active for formation of Cr-containing phases. The work presented here supports the theory that Cr contamination is predominantly chemically-driven and that in order to minimize the effect, cathode materials should be chosen that are free of cations/elements that could preferentially react with chromium, including silver, strontium, and manganese.

  13. Expanding the Scope of Biocatalysis: Oxidative Biotransformations on Solid-Supported Substrates

    PubMed Central

    Brooks, Sarah J.; Coulombel, Lydie; Ahuja, Disha; Clark, Douglas S.

    2011-01-01

    Oxidative biocatalytic reactions were performed on solid-supported substrates, thus expanding the repertoire of biotransformations that can be carried out on the solid phase. Various phenylacetic and benzoic acid analogs were attached to controlled pore glass beads via an enzyme-cleavable linker. Reactions catalyzed by peroxidases (soybean and chloro), tyrosinase, and alcohol oxidase/dehydrogenase gave a range of products, including oligophenols, halogenated aromatics, catechols, and aryl aldehydes. The resulting products were recovered following cleavage from the beads using α-chymotrypsin to selectively hydrolyze a chemically non-labile amide linkage. Controlled pore glass (CPG) modified with a polyethylene glycol (PEG) linker afforded substantially higher product yields than non-PEGylated CPG or non-swellable polymeric resins. This work represents the first attempt to combine solid-phase oxidative biotransformations with subsequent protease-catalyzed cleavage, and serves to further expand the use of biocatalysis in synthetic and medicinal chemistry. PMID:21881621

  14. Electrode Reaction Pathway in Oxide Anode for Solid Oxide Fuel Cells

    NASA Astrophysics Data System (ADS)

    Li, Wenyuan

    Oxide anodes for solid oxide fuel cells (SOFC) with the advantage of fuel flexibility, resistance to coarsening, small chemical expansion and etc. have been attracting increasing interest. Good performance has been reported with a few of perovskite structure anodes, such as (LaSr)(CrMn)O3. However, more improvements need to be made before meeting the application requirement. Understanding the oxidation mechanism is crucial for a directed optimization, but it is still on the early stage of investigation. In this study, reaction mechanism of oxide anodes is investigated on doped YCrO 3 with H2 fuel, in terms of the origin of electrochemical activity, rate-determining steps (RDS), extension of reactive zone, and the impact from overpotential under service condition to those properties. H2 oxidation on the YCs anodes is found to be limited by charge transfer and H surface diffusion. A model is presented to describe the elementary steps in H2 oxidation. From the reaction order results, it is suggested that any models without taking H into the charge transfer step are invalid. The nature of B site element determines the H2 oxidation kinetics primarily. Ni displays better adsorption ability than Co. However, H adsorption ability of such oxide anode is inferior to that of Ni metal anode. In addition, the charge transfer step is directly associated with the activity of electrons in the anode; therefore it can be significantly promoted by enhancement of the electron activity. It is found that A site Ca doping improves the polarization resistance about 10 times, by increasing the activity of electrons to promote the charge transfer process. For the active area in the oxide anode, besides the traditional three-phase boundary (3PB), the internal anode surface as two-phase boundary (2PB) is proven to be capable of catalytically oxidizing the H2 fuel also when the bulk lattice is activated depending on the B site elements. The contribution from each part is estimated by switching

  15. Using CrAIN Multilayer Coatings to Improve Oxidation Resistance of Steel Interconnects for Solid Oxide Fuel Cell Stacks

    SciTech Connect

    Smith, Richard J.; Tripp, C.; Knospe, Anders; Ramana, C. V.; Gorokhovsky, Vladimir I.; Shutthanandan, V.; Gelles, David S.

    2004-06-01

    The requirements of low cost and high-tempurature corrosion resistance for bipolar interconnect plates in solid oxide fuel cell stacks has directed attention to the use of metal plates with oxidation resistant coatings. We have investigatedt he performance of steel plates with multilayer coatings consisting of CrN for electrical conductivity and CrAIN for oxidation resistance. The coatings were deposited usin large area filterd arc deposition technolgy, and subsequently annealed in air for up to 25 hours at 800 degrees celsius. The composition, structer and morphology of the coated plates were characterized using RBS, nuclear reaction analysis, AFM and TEM techniques. By altering the architecture of the layers within the coatings, the rate of oxidation was reduced by more than an order of magnitute. Electrical resistance was measured at room temperature.

  16. Nondestructive characterization methods for monolithic solid oxide fuel cells

    SciTech Connect

    Ellingson, W.A.

    1993-01-01

    Monolithic solid oxide fuel cells (MSOFCS) represent a potential breakthrough in fuel cell technology, provided that reliable fabrication methods can be developed. Fabrication difficulties arise in several steps of the processing: First is the fabrication of uniform thin (305 {mu}m) single-layer and trilayer green tapes (the trilayer tapes of anode/electrolyte/cathode and anode/interconnect/cathode must have similar coefficients of thermal expansion to sinter uniformly and to have the necessary electrochemical properties); Second is the development of fuel and oxidant channels in which residual stresses are likely to develop in the tapes; Third is the fabrication of a ``complete`` cell for which the bond quality between layers and the quality of the trilayers must be established; and Last, attachment of fuel and oxidant manifolds and verification of seal integrity. Purpose of this report is to assess nondestructive characterization methods that could be developed for application to laboratory, prototype, and full-scale MSOFCs.

  17. Fabrication of solid oxide fuel cell by electrochemical vapor deposition

    DOEpatents

    Brian, Riley; Szreders, Bernard E.

    1989-01-01

    In a high temperature solid oxide fuel cell (SOFC), the deposition of an impervious high density thin layer of electrically conductive interconnector material, such as magnesium doped lanthanum chromite, and of an electrolyte material, such as yttria stabilized zirconia, onto a porous support/air electrode substrate surface is carried out at high temperatures (approximately 1100.degree.-1300.degree. C.) by a process of electrochemical vapor deposition. In this process, the mixed chlorides of the specific metals involved react in the gaseous state with water vapor resulting in the deposit of an impervious thin oxide layer on the support tube/air electrode substrate of between 20-50 microns in thickness. An internal heater, such as a heat pipe, is placed within the support tube/air electrode substrate and induces a uniform temperature profile therein so as to afford precise and uniform oxide deposition kinetics in an arrangement which is particularly adapted for large scale, commercial fabrication of SOFCs.

  18. Solid oxide fuel cell having a glass composite seal

    DOEpatents

    De Rose, Anthony J.; Mukerjee, Subhasish; Haltiner, Jr., Karl Jacob

    2013-04-16

    A solid oxide fuel cell stack having a plurality of cassettes and a glass composite seal disposed between the sealing surfaces of adjacent cassettes, thereby joining the cassettes and providing a hermetic seal therebetween. The glass composite seal includes an alkaline earth aluminosilicate (AEAS) glass disposed about a viscous glass such that the AEAS glass retains the viscous glass in a predetermined position between the first and second sealing surfaces. The AEAS glass provides geometric stability to the glass composite seal to maintain the proper distance between the adjacent cassettes while the viscous glass provides for a compliant and self-healing seal. The glass composite seal may include fibers, powders, and/or beads of zirconium oxide, aluminum oxide, yttria-stabilized zirconia (YSZ), or mixtures thereof, to enhance the desirable properties of the glass composite seal.

  19. Fabrication of solid oxide fuel cell by electrochemical vapor deposition

    DOEpatents

    Riley, B.; Szreders, B.E.

    1988-04-26

    In a high temperature solid oxide fuel cell (SOFC), the deposition of an impervious high density thin layer of electrically conductive interconnector material, such as magnesium doped lanthanum chromite, and of an electrolyte material, such as yttria stabilized zirconia, onto a porous support/air electrode substrate surface is carried out at high temperatures (/approximately/1100/degree/ /minus/ 1300/degree/C) by a process of electrochemical vapor deposition. In this process, the mixed chlorides of the specific metals involved react in the gaseous state with water vapor resulting in the deposit of an impervious thin oxide layer on the support tube/air electrode substrate of between 20--50 microns in thickness. An internal heater, such as a heat pipe, is placed within the support tube/air electrode substrate and induces a uniform temperature profile therein so as to afford precise and uniform oxide deposition kinetics in an arrangement which is particularly adapted for large scale, commercial fabrication of SOFCs.

  20. Thermal imaging of solid oxide fuel cell anode processes

    NASA Astrophysics Data System (ADS)

    Pomfret, Michael B.; Steinhurst, Daniel A.; Kidwell, David A.; Owrutsky, Jeffrey C.

    A Si-charge-coupled device (CCD), camera-based, near-infrared imaging system is demonstrated on Ni/yttria-stabilized zirconia (YSZ) fragments and the anodes of working solid oxide fuel cells (SOFCs). NiO reduction to Ni by H 2 and carbon deposition lead to the fragment cooling by 5 ± 2 °C and 16 ± 1 °C, respectively. When air is flowed over the fragments, the temperature rises 24 ± 1 °C as carbon and Ni are oxidized. In an operational SOFC, the decrease in temperature with carbon deposition is only 4.0 ± 0.1 °C as the process is moderated by the presence of oxides and water. Electrochemical oxidation of carbon deposits results in a Δ T of +2.2 ± 0.2 °C, demonstrating that electrochemical oxidation is less vigorous than atmospheric oxidation. While the high temperatures of SOFCs are challenging in many respects, they facilitate thermal imaging because their emission overlaps the spectral response of inexpensive Si-CCD cameras. Using Si-CCD cameras has advantages in terms of cost, resolution, and convenience compared to mid-infrared thermal cameras. High spatial (∼0.1 mm) and temperature (∼0.1 °C) resolutions are achieved in this system. This approach provides a convenient and effective analytical technique for investigating the effects of anode chemistry in operating SOFCs.

  1. Probing and mapping electrode surfaces in solid oxide fuel cells.

    PubMed

    Blinn, Kevin S; Li, Xiaxi; Liu, Mingfei; Bottomley, Lawrence A; Liu, Meilin

    2012-09-20

    Solid oxide fuel cells (SOFCs) are potentially the most efficient and cost-effective solution to utilization of a wide variety of fuels beyond hydrogen (1-7). The performance of SOFCs and the rates of many chemical and energy transformation processes in energy storage and conversion devices in general are limited primarily by charge and mass transfer along electrode surfaces and across interfaces. Unfortunately, the mechanistic understanding of these processes is still lacking, due largely to the difficulty of characterizing these processes under in situ conditions. This knowledge gap is a chief obstacle to SOFC commercialization. The development of tools for probing and mapping surface chemistries relevant to electrode reactions is vital to unraveling the mechanisms of surface processes and to achieving rational design of new electrode materials for more efficient energy storage and conversion(2). Among the relatively few in situ surface analysis methods, Raman spectroscopy can be performed even with high temperatures and harsh atmospheres, making it ideal for characterizing chemical processes relevant to SOFC anode performance and degradation(8-12). It can also be used alongside electrochemical measurements, potentially allowing direct correlation of electrochemistry to surface chemistry in an operating cell. Proper in situ Raman mapping measurements would be useful for pin-pointing important anode reaction mechanisms because of its sensitivity to the relevant species, including anode performance degradation through carbon deposition(8, 10, 13, 14) ("coking") and sulfur poisoning(11, 15) and the manner in which surface modifications stave off this degradation(16). The current work demonstrates significant progress towards this capability. In addition, the family of scanning probe microscopy (SPM) techniques provides a special approach to interrogate the electrode surface with nanoscale resolution. Besides the surface topography that is routinely collected by AFM

  2. Probing and Mapping Electrode Surfaces in Solid Oxide Fuel Cells

    PubMed Central

    Blinn, Kevin S.; Li, Xiaxi; Liu, Mingfei; Bottomley, Lawrence A.; Liu, Meilin

    2012-01-01

    Solid oxide fuel cells (SOFCs) are potentially the most efficient and cost-effective solution to utilization of a wide variety of fuels beyond hydrogen 1-7. The performance of SOFCs and the rates of many chemical and energy transformation processes in energy storage and conversion devices in general are limited primarily by charge and mass transfer along electrode surfaces and across interfaces. Unfortunately, the mechanistic understanding of these processes is still lacking, due largely to the difficulty of characterizing these processes under in situ conditions. This knowledge gap is a chief obstacle to SOFC commercialization. The development of tools for probing and mapping surface chemistries relevant to electrode reactions is vital to unraveling the mechanisms of surface processes and to achieving rational design of new electrode materials for more efficient energy storage and conversion2. Among the relatively few in situ surface analysis methods, Raman spectroscopy can be performed even with high temperatures and harsh atmospheres, making it ideal for characterizing chemical processes relevant to SOFC anode performance and degradation8-12. It can also be used alongside electrochemical measurements, potentially allowing direct correlation of electrochemistry to surface chemistry in an operating cell. Proper in situ Raman mapping measurements would be useful for pin-pointing important anode reaction mechanisms because of its sensitivity to the relevant species, including anode performance degradation through carbon deposition8, 10, 13, 14 ("coking") and sulfur poisoning11, 15 and the manner in which surface modifications stave off this degradation16. The current work demonstrates significant progress towards this capability. In addition, the family of scanning probe microscopy (SPM) techniques provides a special approach to interrogate the electrode surface with nanoscale resolution. Besides the surface topography that is routinely collected by AFM and STM

  3. Low-temperature ceria-electrolyte solid oxide fuel cells for efficient methanol oxidation

    NASA Astrophysics Data System (ADS)

    Meng, Xie; Zhan, Zhongliang; Liu, Xuejiao; Wu, Hao; Wang, Shaorong; Wen, Tinglian

    Low temperature anode-supported solid oxide fuel cells with thin films of samarium-doped ceria (SDC) as electrolytes, graded porous Ni-SDC anodes and composite La 0.6Sr 0.4Co 0.2Fe 0.8O 3 (LSCF)-SDC cathodes are fabricated and tested with both hydrogen and methanol fuels. Power densities achieved with hydrogen are between 0.56 W cm -2 at 500 °C and 1.09 W cm -2 at 600 °C, and with methanol between 0.26 W cm -2 at 500 °C and 0.82 W cm -2 at 600 °C. The difference in the cell performance can be attributed to variation in the interfacial polarization resistance due to different fuel oxidation kinetics, e.g., 0.21 Ω cm 2 for methanol versus 0.10 Ω cm 2 for hydrogen at 600 °C. Further analysis suggests that the leakage current densities as high as 0.80 A cm -2 at 600 °C and 0.11 A cm -2 at 500 °C, resulting from the mixed electronic and ionic conductivity in the SDC electrolyte and thus reducing the fuel efficiency, can nonetheless help remove any carbon deposit and thereby ensure stable and coking-free operation of low temperature SOFCs in methanol fuels.

  4. Stabilisation of composite LSFCO-CGO based anodes for methane oxidation in solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Sin, A.; Kopnin, E.; Dubitsky, Y.; Zaopo, A.; Aricò, A. S.; Gullo, L. R.; Rosa, D. La; Antonucci, V.

    A La 0.6Sr 0.4Fe 0.8Co 0.2O 3-Ce 0.8Gd 0.2O 1.9 (LSFCO-CGO) composite anode material was investigated for the direct electrochemical oxidation of methane in intermediate temperature solid oxide fuel cells (IT-SOFCs). A maximum power density of 0.17 W cm -2 at 800 °C was obtained with a methane-fed ceria electrolyte-supported SOFC. A progressive increase of performance was recorded during 140 h operation with dry methane. The anode did not show any structure degradation after the electrochemical testing. Furthermore, no formation of carbon deposits was detected by electron microscopy and elemental analysis. Alternatively, this perovskite material showed significant chemical and structural modifications after high temperature treatment in a dry methane stream in a packed-bed reactor. It is derived that the continuous supply of mobile oxygen anions from the electrolyte to the LSFCO anode, promoted by the mixed conductivity of CGO electrolyte at 800 °C, stabilises the perovskite structure near the surface under SOFC operation and open circuit conditions.

  5. Modification of solid oxide fuel cell anodes with cerium oxide coatings

    NASA Astrophysics Data System (ADS)

    Tang, Ling

    A priority for research in solid oxide fuel cells (SOFCs) is to develop cells that can maintain adequate performance in sulfur-containing fuel streams. There has been evidence that cerium oxide in the anode or electrolyte is associated with sulfur tolerance of the cell, but the mechanism underlying this effect is not well understood. The objective of the present research is to show that the porous cermet SOFC anodes can be coated with cerium oxide films, so that the cell performance can be evaluated as a function of the anode structure and the microstructure of the film. Three types of anodes---Ni/yttria-stabilized zirconia (YSZ), Ni/gadolinia-doped ceria (GDC), and Ni/GDC with GDC interlayer were infiltrated with an aqueous solution to deposit nanocrystalline ceria films. The cells were then tested in hydrogen/nitrogen fuel containing hydrogen sulfide at levels up to 500 ppm. Modification of the anodes with thiol-terminated and trichlorosilane-terminated surfactants was explored. Different ceria film morphology was achieved for each surface treatment. In the cells that underwent performance testing, the thiol treatment promoted ceria film deposition, while the sulfonate treatment suppressed ceria deposition. Uniform ceria films up to 100 nm thick could be deposited in 48 h. Results on cell testing conditions, e.g. current, time, and H2S exposure were related to different anode structures and ceria coating morphologies. In general, the Ni/GDC anodes showed better performance than the Ni/YSZ anode. The introduction of ceria films often resulted in higher cell current and longer testing time, including operation under H2S exposure. Post-testing characterization revealed that, for some anodes, microstructure changes such as coarsening of Ni in the anode, migration of Ni to the anode surface, and depletion of Ni occurred. These changes in microstructure were irreversible and might account for permanent loss of cell performance. The presence of ceria films delayed these

  6. Materials System for Intermediate Temperature Solid Oxide Fuel Cell

    SciTech Connect

    Uday B. Pal; Srikanth Gopalan

    2005-01-24

    AC complex impedance spectroscopy studies were conducted between 600-800 C on symmetrical cells that employed strontium-and-magnesium-doped lanthanum gallate electrolyte, La{sub 0.9}Sr{sub 0.1}Ga{sub 0.8}Mg{sub 0.2}O{sub 3} (LSGM). The objective of the study was to identify the materials system for fabrication and evaluation of intermediate temperature (600-800 C) solid oxide fuel cells (SOFCs). The slurry-coated electrode materials had fine porosity to enhance catalytic activity. Cathode materials investigated include La{sub 1-x}Sr{sub x}MnO{sub 3} (LSM), LSCF (La{sub 1-x}Sr{sub x}Co{sub y}Fe{sub 1-y}O{sub 3}), a two-phase particulate composite consisting of LSM-doped-lanthanum gallate (LSGM), and LSCF-LSGM. The anode materials were Ni-Ce{sub 0.85}Gd{sub 0.15}O{sub 2} (Ni-GDC) and Ni-Ce{sub 0.6}La{sub 0.4}O{sub 2} (Ni-LDC) composites. Experiments conducted with the anode materials investigated the effect of having a barrier layer of GDC or LDC in between the LSGM electrolyte and the Ni-composite anode to prevent adverse reaction of the Ni with lanthanum in LSGM. For proper interpretation of the beneficial effects of the barrier layer, similar measurements were performed without the barrier layer. The ohmic and the polarization resistances of the system were obtained over time as a function of temperature (600-800 C), firing temperature, thickness, and the composition of the electrodes. The study revealed important details pertaining to the ohmic and the polarization resistances of the electrode as they relate to stability and the charge-transfer reactions that occur in such electrode structures.

  7. Electrode design for low temperature direct-hydrocarbon solid oxide fuel cells

    DOEpatents

    Chen, Fanglin; Zhao, Fei; Liu, Qiang

    2015-10-06

    In certain embodiments of the present disclosure, a solid oxide fuel cell is described. The solid oxide fuel cell includes a hierarchically porous cathode support having an impregnated cobaltite cathode deposited thereon, an electrolyte, and an anode support. The anode support includes hydrocarbon oxidation catalyst deposited thereon, wherein the cathode support, electrolyte, and anode support are joined together and wherein the solid oxide fuel cell operates a temperature of 600.degree. C. or less.

  8. Electrode Design for Low Temperature Direct-Hydrocarbon Solid Oxide Fuel Cells

    NASA Technical Reports Server (NTRS)

    Chen, Fanglin (Inventor); Zhao, Fei (Inventor); Liu, Qiang (Inventor)

    2015-01-01

    In certain embodiments of the present disclosure, a solid oxide fuel cell is described. The solid oxide fuel cell includes a hierarchically porous cathode support having an impregnated cobaltite cathode deposited thereon, an electrolyte, and an anode support. The anode support includes hydrocarbon oxidation catalyst deposited thereon, wherein the cathode support, electrolyte, and anode support are joined together and wherein the solid oxide fuel cell operates a temperature of 600.degree. C. or less.

  9. Operation of a solid oxide fuel cell on biodiesel with a partial oxidation reformer

    SciTech Connect

    Siefert, N, Shekhawat, D.; Gemmen, R.; Berry, D.

    2010-01-01

    The National Energy Technology Laboratory’s Office of Research & Development (NETL/ORD) has successfully demonstrated the operation of a solid oxide fuel cell (SOFC) using reformed biodiesel. The biodiesel for the project was produced and characterized by West Virginia State University (WVSU). This project had two main aspects: 1) demonstrate a catalyst formulation on monolith for biodiesel fuel reforming; and 2) establish SOFC stack test stand capabilities. Both aspects have been completed successfully. For the first aspect, in–house patented catalyst specifications were developed, fabricated and tested. Parametric reforming studies of biofuels provided data on fuel composition, catalyst degradation, syngas composition, and operating parameters required for successful reforming and integration with the SOFC test stand. For the second aspect, a stack test fixture (STF) for standardized testing, developed by Pacific Northwest National Laboratory (PNNL) and Lawrence Berkeley National Laboratory (LBNL) for the Solid Energy Conversion Alliance (SECA) Program, was engineered and constructed at NETL. To facilitate the demonstration of the STF, NETL employed H.C. Starck Ceramics GmbH & Co. (Germany) anode supported solid oxide cells. In addition, anode supported cells, SS441 end plates, and cell frames were transferred from PNNL to NETL. The stack assembly and conditioning procedures, including stack welding and sealing, contact paste application, binder burn-out, seal-setting, hot standby, and other stack assembly and conditioning methods were transferred to NETL. In the future, fuel cell stacks provided by SECA or other developers could be tested at the STF to validate SOFC performance on various fuels. The STF operated on hydrogen for over 1000 hrs before switching over to reformed biodiesel for 100 hrs of operation. Combining these first two aspects led to demonstrating the biodiesel syngas in the STF. A reformer was built and used to convert 0.5 ml/min of

  10. Thin-film solid-oxide fuel cells

    SciTech Connect

    Jankowski, A.F.

    1997-05-01

    Fuel cells are energy conversion devices that would save billions of dollars in fuel costs alone each year in the United States if they could be implemented today for stationary and transportation applications (1-5). There are a wide variety of fuel cells available, e.g. molten carbonate, phosphoric acid, proton exchange membrane and solid-oxide. However, solid-oxide fuel cells (SOFCS) are potentially more efficient and less expensive per kilowatt of power in comparison to other fuel cells. For transportation applications, the energy efficiency of a conventional internal combustion engine would be increased two-fold as replaced with a zero-emission SOFC. The basic unit of a SOFC consists of an anode and cathode separated by an oxygen-ion conducting, electrolyte layer. Manifolded stacks of fuel cells, with electrical interconnects, enable the transport and combination of a fuel and oxidant at elevated temperature to generate electrical current. Fuel cell development has proceeded along different paths based on the configuration of the anode-electrolyte-cathode. Various configurations include the tubular, monolithic and planar geometries. A planar geometry for the anode-electrolyte-cathode accompanied by a reduction in layer thickness offers the potential for high power density. Maximum power densities will require yet additional innovations in the assembly of fuel cell stacks with all of the manifolding stipulations for gas flow and electrical interconnects.

  11. Scalable nanostructured membranes for solid-oxide fuel cells.

    PubMed

    Tsuchiya, Masaru; Lai, Bo-Kuai; Ramanathan, Shriram

    2011-05-01

    The use of oxide fuel cells and other solid-state ionic devices in energy applications is limited by their requirement for elevated operating temperatures, typically above 800°C (ref. 1). Thin-film membranes allow low-temperature operation by reducing the ohmic resistance of the electrolytes. However, although proof-of-concept thin-film devices have been demonstrated, scaling up remains a significant challenge because large-area membranes less than ~ 100 nm thick are susceptible to mechanical failure. Here, we report that nanoscale yttria-stabilized zirconia membranes with lateral dimensions on the scale of millimetres or centimetres can be made thermomechanically stable by depositing metallic grids on them to function as mechanical supports. We combine such a membrane with a nanostructured dense oxide cathode to make a thin-film solid-oxide fuel cell that can achieve a power density of 155 mW cm⁻² at 510 °C. We also report a total power output of more than 20 mW from a single fuel-cell chip. Our large-area membranes could also be relevant to electrochemical energy applications such as gas separation, hydrogen production and permeation membranes.

  12. Ionic conductivity studies of solid oxide fuel cell electrolytes and theoretical modeling of an entire solid oxide fuel cell

    NASA Astrophysics Data System (ADS)

    Pornprasertsuk, Rojana

    orientations of single crystal YSZ and polycrystalline thin film YSZ deposited by pulsed laser deposition. The results indicate enhanced ionic conductivity and decreased activation energy of oxygen self-diffusion coefficients in the (100) Xe 3+ irradiated samples. However, a reduction in ionic conductivity was found in (100), (110), (111) Ar+ irradiated, and (111) Xe3+ irradiated single crystal YSZ, and Ar+ irradiated thin film YSZ. To gain insight into the diffusion mechanism of vacancies in YSZ, quantum simulations using Density Functional Theory (DFT) complemented with the KMC technique were employed. Quantum simulations were used to calculate the migration energy barriers at different dopant arrangements surrounding a diffusing oxygen vacancy in the bulk and dislocation core regions. KMC was then used to simulate a random walk process in a randomly distributed landscape of vacancies and Y atoms in a YSZ supercell containing different types of dislocations. Subsequently, the diffusion coefficients and the activation energies of the simulated diffusion process were extracted as a function of dislocation densities and doping concentrations. Furthermore, the similar simulation technique was modified to model impedance measurements in YSZ. The purpose of this study was to gain insight into the oxide ion diffusion process and the space charge double layer at the electrode-electrolyte interface subject to applied alternating potentials, as well as the dependence of impedance and double layer capacitance on the thickness of the electrolyte. KMC simulations were performed to simulate the movement of oxide ions using the migration barrier database obtained from previous DFT calculations with potential energy corrections under applied alternating potentials in different frequency domains. Combining the electrolyte studies with experimental studies of the cathode and anode reaction rates, a complete solid oxide fuel cell can be modeled using KMC. To study the effect of triple phase

  13. Functionally Graded Cathodes for Solid Oxide Fuel Cells

    SciTech Connect

    YongMan Choi; Meilin Liu

    2006-09-30

    This DOE SECA project focused on both experimental and theoretical understanding of oxygen reduction processes in a porous mixed-conducting cathode in a solid oxide fuel cell (SOFC). Elucidation of the detailed oxygen reduction mechanism, especially the rate-limiting step(s), is critical to the development of low-temperature SOFCs (400 C to 700 C) and to cost reduction since much less expensive materials may be used for cell components. However, cell performance at low temperatures is limited primarily by the interfacial polarization resistances, specifically by those associated with oxygen reduction at the cathode, including transport of oxygen gas through the porous cathode, the adsorption of oxygen onto the cathode surface, the reduction and dissociation of the oxygen molecule (O{sub 2}) into the oxygen ion (O{sup 2-}), and the incorporation of the oxygen ion into the electrolyte. In order to most effectively enhance the performance of the cathode at low temperatures, we must understand the mechanism and kinetics of the elementary processes at the interfaces. Under the support of this DOE SECA project, our accomplishments included: (1) Experimental determination of the rate-limiting step in the oxygen reduction mechanism at the cathode using in situ FTIR and Raman spectroscopy, including surface- and tip-enhanced Raman spectroscopy (SERS and TERS). (2) Fabrication and testing of micro-patterned cathodes to compare the relative activity of the TPB to the rest of the cathode surface. (3) Construction of a mathematical model to predict cathode performance based on different geometries and microstructures and analyze the kinetics of oxygen-reduction reactions occurring at charged mixed ionic-electronic conductors (MIECs) using two-dimensional finite volume models with ab initio calculations. (4) Fabrication of cathodes that are graded in composition and microstructure to generate large amounts of active surface area near the cathode/electrolyte interface using a

  14. Solid propellant exhausted aluminum oxide and hydrogen chloride - Environmental considerations

    NASA Technical Reports Server (NTRS)

    Cofer, W. R., III; Winstead, E. L.; Purgold, G. C.; Edahl, R. A.

    1993-01-01

    Measurements of gaseous hydrogen chloride (HCl) and particulate aluminum oxide (Al2O3) were made during penetrations of five Space Shuttle exhaust clouds and one static ground test firing of a shuttle booster. Instrumented aircraft were used to penetrate exhaust clouds and to measure and/or collect samples of exhaust for subsequent analyses. The focus was on the primary solid rocket motor exhaust products, HCl and Al2O3, from the Space Shuttle's solid boosters. Time-dependent behavior of HCl was determined for the exhaust clouds. Composition, morphology, surface chemistry, and particle size distributions were determined for the exhausted Al2O3. Results determined for the exhaust cloud from the static test firing were complicated by having large amounts of entrained alkaline ground debris (soil) in the lofted cloud. The entrained debris may have contributed to neutralization of in-cloud HCl.

  15. Solid oxide electrolysis--a key enabling technology for sustainable energy scenarios.

    PubMed

    Hansen, John Bøgild

    2015-01-01

    Production of fuels and chemicals from steam and/or CO2 with solid oxide electrolysis cells (SOEC) and electricity have attracted considerable interest recently. This paper is an extended version of the introductory lecture presented at the first Faraday Discussions meeting on the subject. The focus is on the state of the art of cells, stacks and systems. Thermodynamics, performance and degradation are addressed. Remaining challenges and potential application of the technology are discussed from an industrial perspective.

  16. Cannock landfill gas powering a small tubular solid oxide fuel cell — a case study

    NASA Astrophysics Data System (ADS)

    Staniforth, J.; Kendall, K.

    Cannock landfill gas — mainly a mixture of methane and carbon dioxide — can successfully power a small tubular solid oxide fuel cell. Initial experiments showed a relatively rapid falling off in power due to poisoning with hydrogen sulphide. A simple de-sulphurisation system alleviated this problem. Even greater performance was achieved by the pre-addition of air to help in the reforming of the gas, giving little loss of power over the lifetime of the experiment.

  17. Corner heating in rectangular solid oxide electrochemical cell generators

    DOEpatents

    Reichner, Philip

    1989-01-01

    Disclosed is an improvement in a solid oxide electrochemical cell generator 1 having a rectangular design with four sides that meet at corners, and containing multiplicity of electrically connected fuel cells 11, where a fuel gas is passed over one side of said cells and an oxygen containing gas is passed into said cells, and said fuel is burned to form heat, electricity, and an exhaust gas. The improvement comprises passing the exhaust gases over the multiplicity of cells 11 in such a way that more of the heat in said exhaust gases flows at the corners of the generator, such as through channels 19.

  18. Oxygen Production on Mars Using Solid Oxide Electrolysis

    NASA Technical Reports Server (NTRS)

    Sridhar, K. R.

    1997-01-01

    If oxygen for propulsion and life support needs were to be extracted from martian resources, significant savings in launch mass and costs could be attained for both manned and unmanned missions. In addition to reduced cost the ability to produce oxygen from martian resources would decrease the risks associated with long duration stays on the surface of Mars. One method of producing the oxygen from the carbon dioxide rich atmosphere of Mars involves solid oxide electrolysis. A brief summary of the theory of operation will be presented followed by a schematic description of a Mars oxygen production pland and a discussion of its power consumption characteristics.

  19. Electroless deposition of electrodes in solid-oxide fuel cells

    SciTech Connect

    Murphy, M.M.; Van Herle, J.; McEvoy, A.J.; Thampi, K.R. . Inst. de Chimie Physique)

    1994-08-01

    This study demonstrates the use of electroless deposition for depositing anode and cathode electrocatalysts in solid-oxide fuel cells (SOFC). Ni, Pd, and Ag films produced by electroless deposition techniques were in intimate contact with the electrolyte yttria-stabilized zirconia, and were found to catalyze SOFC anodic and cathodic reactions. Power densities of such cells were in the range of 0.33 W/cm[sup 2] at 800 C. The operating life is low due to agglomeration of the anode and densification of the cathode. For intermediate temperature/range SOFCs electroless deposition is an alternative technique for electrode preparation, if long-term stability can be attained.

  20. Oxygen Production on Mars Using Solid Oxide Electrolysis

    NASA Technical Reports Server (NTRS)

    Sridhar, K. R.

    1997-01-01

    If oxygen for propulsion and life support needs were to be extracted from martian resources, significant savings in launch mass and costs could be attained for both manned and unmanned missions. In addition to reduced cost the ability to produce oxygen from martian resources would decrease the risks associated with long duration stays on the surface of Mars. One method of producing the oxygen from the carbon dioxide rich atmosphere of Mars involves solid oxide electrolysis. A brief summary of the theory of operation will be presented followed by a schematic description of a Mars oxygen production pland and a discussion of its power consumption characteristics.

  1. Thermionic converter performance with oxide collectors

    NASA Technical Reports Server (NTRS)

    Lieb, D.; Goodale, D.; Briere, T.; Balestra, C.

    1977-01-01

    Thermionic converters using a variety of metal oxide collector surfaces have been fabricated and tested. Both work function and power output data are presented and evaluated. Oxides of barium, strontium, zinc, tungsten and titanium have been incorporated into a variable spacing converter. Tungsten oxide was found to give the highest converter performance and to furnish oxygen for the emitter at the same time. Oxygenated emitters operate at reduced cesium pressure with an increase in electrode spacing. Electron spectroscopy for chemical analysis (ESCA) performed on several tungsten oxide collectors showed cesium penetration of the oxide layer, possibly forming a cesium tungstate bronze. Titanium oxide showed high performance but did not furnish oxygen for the emitter; strontium oxide, in the form of a sprayed layer, appeared to dissociate in the presence of cesium. Sprayed coatings of barium and zinc oxides produced collector work functions of about 1.3 eV, but had excessive series resistance. Lanthanum hexaboride, in combination with oxygen introduced through a silver tube, and cesium produced a low work function collector and better than average performance.

  2. Thermionic converter performance with oxide collectors

    NASA Technical Reports Server (NTRS)

    Lieb, D.; Goodale, D.; Briere, T.; Balestra, C.

    1977-01-01

    Thermionic converters using a variety of metal oxide collector surfaces have been fabricated and tested. Both work function and power output data are presented and evaluated. Oxides of barium, strontium, zinc, tungsten and titanium have been incorporated into a variable spacing converter. Tungsten oxide was found to give the highest converter performance and to furnish oxygen for the emitter at the same time. Oxygenated emitters operate at reduced cesium pressure with an increase in electrode spacing. Electron spectroscopy for chemical analysis (ESCA) performed on several tungsten oxide collectors showed cesium penetration of the oxide layer, possibly forming a cesium tungstate bronze. Titanium oxide showed high performance but did not furnish oxygen for the emitter; strontium oxide, in the form of a sprayed layer, appeared to dissociate in the presence of cesium. Sprayed coatings of barium and zinc oxides produced collector work functions of about 1.3 eV, but had excessive series resistance. Lanthanum hexaboride, in combination with oxygen introduced through a silver tube, and cesium produced a low work function collector and better than average performance.

  3. Laser induced densification of cerium gadolinium oxide: Application to single-chamber solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Mariño, Mariana; Rieu, Mathilde; Viricelle, Jean-Paul; Garrelie, Florence

    2016-06-01

    In single-chamber solid oxide fuel cells (SC-SOFC), anode and cathode are placed in a gas chamber where they are exposed to a fuel/air mixture. Similarly to conventional dual-chamber SOFC, the anode and the cathode are separated by an electrolyte. However, as in the SC-SOFC configuration the electrolyte does not play tightness role between compartments, this one can be a porous layer. Nevertheless, it is necessary to have a diffusion barrier to prevent the transportation of hydrogen produced locally at the anode to the cathode that reduces fuel cell performances. This study aims to obtain directly a diffusion barrier through the surface densification of the electrolyte Ce0.9Gd0.1O1.95 (CGO) by a laser treatment. KrF excimer laser and Yb fiber laser irradiations were used at different fluences and number of pulses to modify the density of the electrolyte coating. Microstructural characterizations confirmed the modifications on the surface of the electrolyte for appropriate experimental conditions showing either grain growth or densified but cracked surfaces. Gas permeation and electrical conductivities of the modified electrolyte were evaluated. Finally SC-SOFC performances were improved for the cells presenting grain growth at the electrolyte surface.

  4. Discovery and characterization of novel oxide anodes for solid oxide fuel cells.

    PubMed

    Tao, Shanwen; Irvine, John T S

    2004-01-01

    The search for alternative anode materials for solid oxide fuel cells (SOFCs) has been reviewed in the light of structure, stability, conductivity, chemical and thermal compatibility with electrolyte YSZ. In this review, we have presented the advantages and disadvantages of the traditional Ni-YSZ anode for SOFCs. The development of alternative anode for SOFCs with fluorite, rutile, tungsten bronze, pyrochlore, perovskite and spinel structures has been reviewed and discussed in detail. Among the reported materials systems, materials with perovskite structure are promising particularly where two ions with complimentary function are present on the B-site at high concentration. We have recently found a good redox stable anode (La(0.75)Sr(0.25))(1-x)Cr(0.5)Mn(0.5)O(3) (0 performance to the traditional Ni-YSZ anode. Therefore, we can use nickel-free redox stable anode for SOFCs. With further optimisation of the composition and microstructure, the performance of these materials may be further improved and hopefully replace the traditional Ni-YSZ anode in the future.

  5. Iron aluminide alloy container for solid oxide fuel cells

    DOEpatents

    Judkins, Roddie Reagan; Singh, Prabhakar; Sikka, Vinod Kumar

    2000-01-01

    A container for fuel cells is made from an iron aluminide alloy. The container alloy preferably includes from about 13 to about 22 weight percent Al, from about 2 to about 8 weight percent Cr, from about 0.1 to about 4 weight percent M selected from Zr and Hf, from about 0.005 to about 0.5 weight percent B or from about 0.001 to about 1 weight percent C, and the balance Fe and incidental impurities. The iron aluminide container alloy is extremely resistant to corrosion and metal loss when exposed to dual reducing and oxidizing atmospheres at elevated temperatures. The alloy is particularly useful for containment vessels for solid oxide fuel cells, as a replacement for stainless steel alloys which are currently used.

  6. Lanthanum oxide-coated stainless steel for bipolar plates in solid oxide fuel cells (SOFCs)

    NASA Astrophysics Data System (ADS)

    Yoon, Jong Seol; Lee, Jun; Hwang, Hae Jin; Whang, Chin Myung; Moon, Ji-Woong; Kim, Do-Hyeong

    Solid oxide fuel cells typically operate at temperatures of about 1000 °C. At these temperatures only ceramic interconnects such as LaCrO 3 can be employed. The development of intermediate-temperature solid oxide fuel cells (IT-SOFCs) can potentially bring about reduced manufacturing costs as it makes possible the use of an inexpensive ferritic stainless steel (STS) interconnector. However, the STS suffers from Cr 2O 3 scale formation and a peeling-off phenomenon at the IT-SOFC operating temperature in an oxidizing atmosphere. Application of an oxidation protective coating is an effective means of providing oxidation resistance. In this study, we coated an oxidation protective layer on ferritic stainless steel using a precursor solution prepared from lanthanum nitrate, ethylene glycol, and nitric acid. Heating the precursor solution at 80 °C yielded a spinable solution for coating. A gel film was coated on a STS substrate by a dip coating technique. At the early stage of the heat-treatment, lanthanum-containing oxides such as La 2O 3 and La 2CrO 6 formed, and as the heat-treatment temperature was increased, an oxidation protective perovskite-type LaCrO 3 layer was produced by the reaction between the lanthanum-containing oxide and the Cr 2O 3 scale on the SUS substrate. As the concentration of La-containing precursor solution was increased, the amount of La 2O 3 and La 2CrO 6 phases was gradually increased. The coating layer, which was prepared from a precursor solution of 0.8 M, was composed of LaCrO 3 and small amounts of (Mn,Cr)O 4 spinel. A relatively dense coating layer without pin-holes was obtained by heating the gel coating layer at 1073 K for 2 h. Microstructures and oxidation behavior of the La 2O 3-coated STS444 were investigated.

  7. Solid-liquid separation of oxidized americium from fission product lanthanides

    NASA Astrophysics Data System (ADS)

    Shehee, T. C.; Martin, L. R.; Nash, K. L.

    2010-03-01

    The separation of americium from the lanthanides and curium is a requirement if transmutation of americium is to be performed in advanced nuclear fuel cycles. Oxidation of Am3+ to AmO2+ or AmO22+ may allow separation of Am from Ln and Cm in one step, since the lanthanides and curium do not have higher oxidation states as accessible. Two possible solid-liquid separation methods have been developed to address this difficult separation. Under acidic conditions using oxone or persulfate, the oxidation and retention of tracer Am in the aqueous phase has been observed with a separation factor of 11 ± 1. Most of these studies have been conducted using 237NpO2(NO3), 233UO2(NO3)2, 238Pu(NO3)4 and 241Am(NO3)3 at radiotracer concentrations. Lanthanides precipitate as the sodium or potassium europium double sulfate salt. Under basic conditions, ozone oxidation of Am(CO3)OH(s) solubilizes Am from a lanthanide carbonate hydroxide solid phase to the aqueous phase as the AmO2(CO3)34-or AmO2(CO3)35- species. For the ozone oxidation of the americium tracer a separation factor of 1.6 ± 0.8 and 47 ± 2 for the oxidation/separation in Na2CO3 and NaHCO3 respectively.

  8. Investigation of aluminosilicate refractory for solid oxide fuel cell applications

    NASA Astrophysics Data System (ADS)

    Gentile, Paul Steven

    Stationary solid oxide fuel cells (SOFCs) have been demonstrated to provide clean and reliable electricity through electro-chemical conversion of various fuel sources (CH4 and other light hydrocarbons). To become a competitive conversion technology the costs of SOFCs must be reduced to less than $400/kW. Aluminosilicate represents a potential low cost alternative to high purity alumina for SOFC refractory applications. The objectives of this investigation are to: (1) study changes of aluminosilicate chemistry and morphology under SOFC conditions, (2) identify volatile silicon species released by aluminosilicates, (3) identify the mechanisms of aluminosilicate vapor deposition on SOFC materials, and (4) determine the effects of aluminosilicate vapors on SOFC electrochemical performance. It is shown thermodynamically and empirically that low cost aluminosilicate refractory remains chemically and thermally unstable under SOFC operating conditions between 800°C and 1000°C. Energy dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS) of the aluminosilicate bulk and surface identified increased concentrations of silicon at the surface after exposure to SOFC gases at 1000°C for 100 hours. The presence of water vapor accelerated surface diffusion of silicon, creating a more uniform distribution. Thermodynamic equilibrium modeling showed aluminosilicate remains stable in dry air, but the introduction of water vapor indicative of actual SOFC gas streams creates low temperature (<1000°C) silicon instability due to the release of Si(OH)4 and SiO(OH) 2. Thermal gravimetric analysis and transpiration studies identified a discrete drop in the rate of silicon volatility before reaching steady state conditions after 100-200 hours. Electron microscopy observed the preferential deposition of vapors released from aluminosilicate on yttria stabilized zirconia (YSZ) over nickel. The adsorbent consisted of alumina rich clusters enclosed in an amorphous siliceous

  9. Fabrication and characterization of all-ceramic solid oxide fuel cells based on composite oxide anode

    NASA Astrophysics Data System (ADS)

    Kim, Jeonghee; Shin, Dongwook; Son, Ji-Won; Lee, Jong-Ho; Kim, Byung-Kook; Je, Hae-June; Lee, Hae-Weon; Yoon, Kyung Joong

    2013-11-01

    All-ceramic solid oxide fuel cells (SOFCs), which offer advantages in carbon tolerance, sulfur resistance and redox stability, are fabricated and evaluated. The electrolyte-supported cells are composed of a La0.75Sr0.25Cr0.5Mn0.5O3-δ (LSCM)-Ce0.9Gd0.1O1.95-δ (GDC) anode, an Y2O3-stabilized ZrO2 (YSZ) electrolyte, a GDC interdiffusion barrier layer, and a La0.8Sr0.2Co0.2Fe0.8O3-δ (LSCF)-GDC cathode. A particle-dispersed glycine-nitrate process is developed to synthesize extremely fine and homogeneous LSCM-GDC ceramic composite powders. The electrochemical performance of the LSCM-GDC anode is comparable to that of conventional Ni-based anodes. The impedance spectra of the all-ceramic SOFCs are successfully interpreted by the independent characterization of the individual electrodes via half-cell measurements. The impedance of the LSCM-GDC anode is dominated by a low-frequency arc originating from the “chemical capacitance”, which is associated with the variation of the oxygen nonstoichiometry in the mixed conducting ceramic electrode. In addition, the impedance arc associated with the electrode-gas interaction is observed in the LSCM-GDC anode. The rate-limiting processes for the LSCF-GDC cathode are observed to be solid-state oxygen diffusion and surface chemical exchange. Herein, the reaction mechanisms and rate-limiting processes of the all-ceramic SOFCs are discussed in detail and compared with those of conventional Ni-based SOFCs.

  10. Direct oxidation of hydrocarbons in a solid-oxide fuel cell

    NASA Astrophysics Data System (ADS)

    Park, Seungdoo; Vohs, John M.; Gorte, Raymond J.

    2000-03-01

    The direct electrochemical oxidation of dry hydrocarbon fuels to generate electrical power has the potential to accelerate substantially the use of fuel cells in transportation and distributed-power applications. Most fuel-cell research has involved the use of hydrogen as the fuel, although the practical generation and storage of hydrogen remains an important technological hurdle. Methane has been successfully oxidized electrochemically, but the susceptibility to carbon formation from other hydrocarbons that may be present or poor power densities have prevented the application of this simple fuel in practical applications. Here we report the direct, electrochemical oxidation of various hydrocarbons (methane, ethane, 1-butene, n-butane and toluene) using a solid-oxide fuel cell at 973 and 1,073 K with a composite anode of copper and ceria (or samaria-doped ceria). We demonstrate that the final products of the oxidation are CO2 and water, and that reasonable power densities can be achieved. The observation that a solid-oxide fuel cell can be operated on dry hydrocarbons, including liquid fuels, without reforming, suggests that this type of fuel cell could provide an alternative to hydrogen-based fuel-cell technologies.

  11. Direct oxidation of hydrocarbons in a solid-oxide fuel cell

    PubMed

    Park; Vohs; Gorte

    2000-03-16

    The direct electrochemical oxidation of dry hydrocarbon fuels to generate electrical power has the potential to accelerate substantially the use of fuel cells in transportation and distributed-power applications. Most fuel-cell research has involved the use of hydrogen as the fuel, although the practical generation and storage of hydrogen remains an important technological hurdle. Methane has been successfully oxidized electrochemically, but the susceptibility to carbon formation from other hydrocarbons that may be present or poor power densities have prevented the application of this simple fuel in practical applications. Here we report the direct, electrochemical oxidation of various hydrocarbons (methane, ethane, 1-butene, n-butane and toluene) using a solid-oxide fuel cell at 973 and 1,073 K with a composite anode of copper and ceria (or samaria-doped ceria). We demonstrate that the final products of the oxidation are CO2 and water, and that reasonable power densities can be achieved. The observation that a solid-oxide fuel cell can be operated on dry hydrocarbons, including liquid fuels, without reforming, suggests that this type of fuel cell could provide an alternative to hydrogen-based fuel-cell technologies.

  12. Air electrode composition for solid oxide fuel cell

    DOEpatents

    Kuo, Lewis; Ruka, Roswell J.; Singhal, Subhash C.

    1999-01-01

    An air electrode composition for a solid oxide fuel cell is disclosed. The air electrode material is based on lanthanum manganite having a perovskite-like crystal structure ABO.sub.3. The A-site of the air electrode composition comprises a mixed lanthanide in combination with rare earth and alkaline earth dopants. The B-site of the composition comprises Mn in combination with dopants such as Mg, Al, Cr and Ni. The mixed lanthanide comprises La, Ce, Pr and, optionally, Nd. The rare earth A-site dopants preferably comprise La, Nd or a combination thereof, while the alkaline earth A-site dopant preferably comprises Ca. The use of a mixed lanthanide substantially reduces raw material costs in comparison with compositions made from high purity lanthanum starting materials. The amount of the A-site and B-site dopants is controlled in order to provide an air electrode composition having a coefficient of thermal expansion which closely matches that of the other components of the solid oxide fuel cell.

  13. Air electrode composition for solid oxide fuel cell

    DOEpatents

    Kuo, L.; Ruka, R.J.; Singhal, S.C.

    1999-08-03

    An air electrode composition for a solid oxide fuel cell is disclosed. The air electrode material is based on lanthanum manganite having a perovskite-like crystal structure ABO{sub 3}. The A-site of the air electrode composition comprises a mixed lanthanide in combination with rare earth and alkaline earth dopants. The B-site of the composition comprises Mn in combination with dopants such as Mg, Al, Cr and Ni. The mixed lanthanide comprises La, Ce, Pr and, optionally, Nd. The rare earth A-site dopants preferably comprise La, Nd or a combination thereof, while the alkaline earth A-site dopant preferably comprises Ca. The use of a mixed lanthanide substantially reduces raw material costs in comparison with compositions made from high purity lanthanum starting materials. The amount of the A-site and B-site dopants is controlled in order to provide an air electrode composition having a coefficient of thermal expansion which closely matches that of the other components of the solid oxide fuel cell. 3 figs.

  14. Solid State, Surface and Catalytic Studies of Oxides

    SciTech Connect

    Kung, H. H.

    2004-11-23

    This project investigates the catalytic properties of oxides for the selective oxidative dehydrogenation of light alkanes and for hydrocarbon reduction of NO{sub x}. Various vanadium oxide based catalysts were investigated to elucidate the relationship between the chemical and structural properties of the catalysts and their selectivity for the formation of alkenes. It was found that vanadium oxide units that are less reducible give higher selectivities. For hydrocarbon reduction of NO{sub x}, it was found that alumina-based catalysts can be effective at higher temperatures than the corresponding zeolite-based catalysts. On some catalysts, such as SnO{sub 2}/Al{sub 2}O{sub 3}. Ag/Al{sub 2}O{sub 3}, the alumina participates directly in the reaction, making the catalyst bifunctional. These results are useful in research to improve the performance of this stress of catalysts.

  15. Shuttle Redesigned Solid Rocket Motor aluminum oxide investigations

    NASA Astrophysics Data System (ADS)

    Blomshield, Fred S.; Kraeutle, Karl J.; Stalnaker, Richard A.

    1994-10-01

    During the launch of STS-54, a 15 psi pressure blip was observed in the ballistic pressure trace of one of the two Space Shuttle Redesigned Solid Rocket Motors (RSRM). One possible scenario for the observed pressure increase deals with aluminum oxide slag formation in the RSRM. The purpose of this investigation was to examine changes which may have occurred in the aluminum oxide formation in shuttle solid propellant due to changes in the ammonium perchlorate. Aluminum oxide formation from three propellants, all having the same formulation, but containing ammonium perchlorate from different manufacturers, will be compared. Three methods have been used to look for possible differences among the propellants. The first method was to examine window bomb movies of the propellants burning at 100, 300 and 600 psia. The motor operating pressure during the pressure blip was around 600 psia. The second method used small samples of propellant which were fired in a combustion bomb which quenched the burning aluminum particles soon after they left the propellant surface. The bomb was fired in both argon and Nitrogen atmospheres at various pressures. Products from this device were examined by optical microscopy. The third method used larger propellant samples fired into a particle collection device which allowed the aluminum to react and combust more completely. This device was pressurized with Nitrogen to motor operating pressures. The collected products were subdivided into size fractions by screening and sedimentation and analyzed optically with an optical microscope. the results from all three methods indicate very small changes in the size distribution of combustion products.

  16. Solid rocket booster performance evaluation model. Volume 4: Program listing

    NASA Technical Reports Server (NTRS)

    1974-01-01

    All subprograms or routines associated with the solid rocket booster performance evaluation model are indexed in this computer listing. An alphanumeric list of each routine in the index is provided in a table of contents.

  17. Lateral solid-phase epitaxy of oxide thin films on glass substrate seeded with oxide nanosheets.

    PubMed

    Taira, Kenji; Hirose, Yasushi; Nakao, Shoichiro; Yamada, Naoomi; Kogure, Toshihiro; Shibata, Tatsuo; Sasaki, Takayoshi; Hasegawa, Tetsuya

    2014-06-24

    We developed a technique to fabricate oxide thin films with uniaxially controlled crystallographic orientation and lateral size of more than micrometers on amorphous substrates. This technique is lateral solid-phase epitaxy, where epitaxial crystallization of amorphous precursor is seeded with ultrathin oxide nanosheets sparsely (≈10% coverage) deposited on the substrate. Transparent conducting Nb-doped anatase TiO2 thin films were fabricated on glass substrates by this technique. Perfect (001) orientation and large grains with lateral sizes up to 10 μm were confirmed by X-ray diffraction, atomic force microscopy, and electron beam backscattering diffraction measurements. As a consequence of these features, the obtained film exhibited excellent electrical transport properties comparable to those of epitaxial thin films on single-crystalline substrates. This technique is a versatile method for fabricating high-quality oxide thin films other than anatase TiO2 and would increase the possible applications of oxide-based thin film devices.

  18. Effect of solidity on rocket pump inducer performance.

    NASA Technical Reports Server (NTRS)

    Lakshminarayana, B.; Anand, A. K.

    1972-01-01

    Experimental and theoretical results of the effect of solidity (chord/spacing) on flow properties, pressure rise and efficiency of a rocket pump inducer are discussed. The experimental investigations are carried out in an inducer of free vortex design, tested in air, at a design flow coefficient of 0.065 and Reynolds number of 660,000. The results indicate that the performance, both pressure rise and efficiency, improve continuously with decrease in solidity, the two bladed inducer showing the best performance. The conclusions derived in this paper should help develop design criteria for inducers, especially in the selection of number of blades or solidity.

  19. Serially connected solid oxide fuel cells having monolithic cores

    DOEpatents

    Herceg, J.E.

    1985-05-20

    Disclosed is a solid oxide fuel cell for electrochemically combining fuel and oxidant for generating galvanic output. The cell core has an array of cell segments electrically serially connected in the flow direction, each segment consisting of electrolyte walls and interconnect that are substantially devoid of any composite inert materials for support. Instead, the core is monolithic, where each electrolyte wall consists of thin layers of cathode and anode materials sandwiching a thin layer of electrolyte material therebetween. Means direct the fuel to the anode-exposed core passageways and means direct the oxidant to the cathode-exposed core passageways; and means also direct the galvanic output to an exterior circuit. Each layer of the electrolyte composite materials is of the order of 0.002 to 0.01 cm thick; and each layer of the cathode and anode materials is of the order of 0.002 to 0.05 cm thick. Between 2 and 50 cell segments may be connected in series.

  20. Direct electrochemical reduction of solid uranium oxide in molten fluoride salts

    NASA Astrophysics Data System (ADS)

    Gibilaro, Mathieu; Cassayre, Laurent; Lemoine, Olivier; Massot, Laurent; Dugne, Olivier; Malmbeck, Rikard; Chamelot, Pierre

    2011-07-01

    The direct electrochemical reduction of UO 2 solid pellets was carried out in LiF-CaF 2 (+2 mass.% Li 2O) at 850 °C. An inert gold anode was used instead of the usual reactive sacrificial carbon anode. In this case, oxidation of oxide ions present in the melt yields O 2 gas evolution on the anode. Electrochemical characterisations of UO 2 pellets were performed by linear sweep voltammetry at 10 mV/s and reduction waves associated to oxide direct reduction were observed at a potential 150 mV more positive in comparison to the solvent reduction. Subsequent, galvanostatic electrolyses runs were carried out and products were characterised by SEM-EDX, EPMA/WDS, XRD and microhardness measurements. In one of the runs, uranium oxide was partially reduced and three phases were observed: nonreduced UO 2 in the centre, pure metallic uranium on the external layer and an intermediate phase representing the initial stage of reduction taking place at the grain boundaries. In another run, the UO 2 sample was fully reduced. Due to oxygen removal, the U matrix had a typical coral-like structure which is characteristic of the pattern observed after the electroreduction of solid oxides.

  1. Biogas from the organic fraction of municipal solid waste: dealing with contaminants for a solid oxide fuel cell energy generator.

    PubMed

    Papurello, Davide; Lanzini, Andrea; Leone, Pierluigi; Santarelli, Massimo; Silvestri, Silvia

    2014-11-01

    The present work investigates electricity production using a high efficiency electrochemical generator that employs as fuel a biogas from the dry anaerobic digestion of the organic fraction of municipal solid waste (OFMSW). The as-produced biogas contains several contaminants (sulfur, halogen, organic silicon and aromatic compounds) that can be harmful for the fuel cell: these were monitored via an innovative mass spectrometry technique that enables for in-line and real-time quantification. A cleaning trap with activated carbons for the removal of sulfur and other VOCs contained in the biogas was also tested and monitored by observing the different breakthrough times of studied contaminants. The electrochemical generator was a commercial Ni anode-supported planar Solid Oxide Fuel Cell (SOFC), tested for more than 300 h with a simulated biogas mixture (CH4 60 vol.%, CO2 40 vol.%), directly fed to the anode electrode. Air was added to promote the direct internal conversion of CH4 to H2 and CO via partial oxidation (POx). The initial breakthrough of H2S from the cleaning section was also simulated and tested by adding ∼1 ppm(v) of sulfur in the anode feed; a full recovery of the fuel cell performance after 24h of sulfur exposure (∼1 ppm(v)) was observed upon its removal, indicating the reliable time of anode exposure to sulfur in case of exhausted guard bed.

  2. Molten metal electrodes in solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Javadekar, Ashay Dileep

    Molten metal electrodes in solid oxide fuel cells are electrochemically characterized for their possible use in direct carbon oxidation and energy storage. The cells were operated in the battery mode at 973 K, without added fuel, in order to understand the oxidation characteristics of Sb alloys as anodes at electrolyte interfaces. The cells using 50-mol% In-Sb and Sn-Sb mixtures exhibited open-circuit voltages (OCV) of 1.0 and 0.93 V, values similar to those of cells with pure In and Sn anodes respectively, and insulating In2O3 and SnO2 layers formed at the electrolyte interface. The 50-mol% Sb-Bi cell had an OCV of 0.73 V initially, close to that with pure Sb anode. The OCV remained constant until all of the Sb had been oxidized, after which it dropped to 0.43 V, similar to the value for pure Bi. SEM analysis of the spent cell showed two distinct phases, with metallic Bi at the bottom and Sb2O3 at the top. The cell with 50-mol% Sb-Pb anode exhibited an OCV that changed continuously with conversion, from 0.73 V initially to 0.67 V following the addition of charge equivalent to oxidation of 120% the Sb. The total cell impedance remained low for this entire period. EDS measurements on the sectioned Sb-Pb cell suggested formation of a mixed oxide of Pb and Sb. An energy-storage concept using molten Sb as the fuel in a reversible solid-oxide electrochemical cell was tested using a button cell with a Sc-stabilized zirconia electrolyte at 973 K, by measuring the impedances under fuel-cell and electrolyzer conditions for a range of stirred Sb-Sb2O 3 compositions. The Sb-Sb2O3 electrode impedances were found to be on the order of 0.15 ohm.cm2 for both fuel-cell and electrolyzer conditions, for compositions up to 30% Sb and 70% Sb2O3. The OCVs were 0.75 V, independent of conversion. The use of molten neat Ag and alloyed Ag-Sb for direct-carbon anodes in SOFCs has been examined at 1273 K. For Ag, an OCV typical of that expected for carbon oxidation, 1.12 V, was observed when

  3. Solid-electrolyte oxide-ion electrode for molten nitrates

    SciTech Connect

    Nissen, D.A.

    1981-10-01

    An oxide ion sensitive electrode of the type Pb, PbO/ZrO/sub 2/(Y/sub 2/O/sub 3/)// was constructed and its performance tested in the binary, equimolar molten salt NaNO/sub 3/-KNO/sub 3/ over the temperature range 336 to 350/sup 0/C. The response of this electrode to oxide ion concentrations over the range 10/sup -6/ to 10/sup -10/ moles/kg is linearly dependent upon log (0/sup =/), and dE/dlog(0/sup =/) corresponds to a two-electron process.

  4. Enhanced surface exchange activity and electrode performance of (La2-2xSr2x)(Ni1-xMnx)O4+δ cathode for intermediate temperature solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Li, Wenyuan; Guan, Bo; Yan, Jianhua; Zhang, Nan; Zhang, Xinxin; Liu, Xingbo

    2016-06-01

    Surface exchange kinetics of Ruddlesden-Popper (R-P) phase lanthanum nickelates upon Mn doping as an intermediate temperature solid oxide fuel cells (IT-SOFCs) cathode is investigated for the first time in this communication. To promote the exchange rate in oxygen reduction reaction (ORR) on nickelates, Mn is partially substituted for Ni. The oxygen exchange resistance is accurately measured by electrochemical impedance spectroscopy (EIS) with dense thin layer cathode. It is found that Mn substantially promotes the surface kinetics; a surface exchange coefficient (k) of 1.57 × 10-6 cm/s is obtained at 700 °C for La1.8Sr0.2Ni0.9Mn0.1O4+δ (Sr20Mn10), ∼80% higher than that of the undoped La2NiO4+δ (LNO). To our best knowledge, such coefficient is the highest values among the currently available R-P phase IT-SOFC cathodes. The corresponding polarization resistances (Rp) are evaluated on porous electrodes. Rp for LNO is 0.74 Ωcm2 at 750 °C, but decreases significantly to 0.42 Ωcm2 for Sr20Mn10 which is remarkably improved compared to the reported values in the literature for La2MO4+δ materials (M = transition metal). Those promising results demonstrate that Mn-doped LNO is a new excellent cathode material for IT-SOFC.

  5. Effect of O 2 concentration on performance of solid oxide fuel cells with V 2O 5 or Cu added (LaSr)(CoFe)O 3-(Ce,Gd)O 2- x cathode with and without NO

    NASA Astrophysics Data System (ADS)

    Huang, Ta-Jen; Chou, Chien-Liang

    A solid oxide fuel cell unit is constructed with Ni-(Ce,Gd)O 2- x (GDC) as the anode, yttria-stabilized zirconia as the electrolyte, and V 2O 5 or Cu added (LaSr)(CoFe)O 3-GDC as the cathode. The effect of the O 2 concentration on the open circuit voltage (OCV) is studied and a mass-transfer limited OCV is observed. The power density with Cu addition can be much higher than that with V 2O 5 addition but the effect of the O 2 concentration with Cu addition is larger than that with V 2O 5 addition. Without the presence of NO, both the power density and the OCV decrease with decreasing O 2 concentration. The OCV variation can be substantial with the variation of the flow rate, the O 2 concentration and the NO concentration. The presence of CO 2 can increase the OCV while that of NO can decrease the OCV; however, a synergistic effect can occur on the OCV when NO is present at a very low O 2 concentration which results in a sudden drop of the OCV.

  6. Study of ceria-carbonate nanocomposite electrolytes for low-temperature solid oxide fuel cells.

    PubMed

    Fan, L; Wang, C; Di, J; Chen, M; Zheng, J; Zhu, B

    2012-06-01

    Composite and nanocomposite samarium doped ceria-carbonates powders were prepared by solid-state reaction, citric acid-nitrate combustion and modified nanocomposite approaches and used as electrolytes for low temperature solid oxide fuel cells. X-ray Diffraction, Scanning Electron Microscope, low-temperature Nitrogen Adsorption/desorption Experiments, Electrochemical Impedance Spectroscopy and fuel cell performance test were employed in characterization of these materials. All powders are nano-size particles with slight aggregation and carbonates are amorphous in composites. Nanocomposite electrolyte exhibits much lower impedance resistance and higher ionic conductivity than those of the other electrolytes at lower temperature. Fuel cell using the electrolyte prepared by modified nanocomposite approach exhibits the best performance in the whole operation temperature range and achieves a maximum power density of 839 mW cm(-2) at 600 degrees C with H2 as fuel. The excellent physical and electrochemical performances of nanocomposite electrolyte make it a promising candidate for low-temperature solid oxide fuel cells.

  7. Microarchitectured solid oxide fuel cells with improved energy efficiency (Part II): Fabrication and characterization

    NASA Astrophysics Data System (ADS)

    Yoon, Chan; Liu, Mingfei; Yuan, Dajun; Guo, Rui; Liu, Meilin; Das, Suman

    2015-10-01

    Part I of this study presented a computational model-based approach for enhancing the performance of solid oxide fuel cells (SOFCs) with designed microarchitecture. The performance of such SOFCs was predicted to greatly improve through a systematic computational design and optimization approach. Part II here proves through experimental fabrication and characterization that microarchitectured SOFC performance can be improved as predicted by the model. A real and specific SOFC is chosen, fabricated and characterized to demonstrate the proof-of-concept. Fabrication techniques using sintering and laser ablation are demonstrated. Pore size and geometry are characterized by interferometry-based surface profilometry and scanning electron microscopy. SOFC button cell performance testing including power output performance and electrochemical impedance spectroscopy are performed. The results show that SOFC performance in a microarchitectured cell can be improved over a baseline button cell by 9-17% in current density and by 7-19% in power density.

  8. Rapid thermal cycling of metal-supported solid oxide fuel cellmembranes

    SciTech Connect

    Matus, Yuriy B.; De Jonghe, Lutgard C.; Jacobson, Craig P.; Visco, Steven J.

    2004-01-02

    Solid oxide fuel cell (SOFC) membranes were developed in which zirconia-based electrolyte thin films were supported by a composite metal/ceramic electrode, and were subjected to rapid thermal cycling between 200 and 800 C. The effects of this cycling on membrane performance were evaluated. The membranes, not yet optimized for performance, showed a peak power density of 350mW/cm2at 900 C in laboratory-sized SOFCs that was not affected by the thermal cycling. This resistance to cycling degradation is attributed to the close matching of thermal expansion coefficient of the cermet support electrode with that of the zirconia electrolyte.

  9. High temperature solid oxide regenerative fuel cell for solar photovoltaic energy storage

    NASA Technical Reports Server (NTRS)

    Bents, David J.

    1987-01-01

    A hydrogen-oxygen regenerative fuel cell energy storage system based on high temperature solid oxide fuel cell technology is discussed which has application to darkside energy storage for solar photovoltaics. The forward and reverse operating cycles are described, and heat flow, mass, and energy balance data are presented to characterize the system's performance and the variation of performance with changing reactant storage pressure. The present system weighs less than nickel hydrogen battery systems after 0.7 darkside operation, and it maintains a specific weight advantage over radioisotope generators for discharge periods up to 72 hours.

  10. High temperature solid oxide regenerative fuel cell for solar photovoltaic energy storage

    NASA Technical Reports Server (NTRS)

    Bents, David J.

    1987-01-01

    A hydrogen-oxygen regenerative fuel cell energy storage system based on high temperature solid oxide fuel cell technology is discussed which has application to darkside energy storage for solar photovoltaics. The forward and reverse operating cycles are described, and heat flow, mass, and energy balance data are presented to characterize the system's performance and the variation of performance with changing reactant storage pressure. The present system weighs less than nickel hydrogen battery systems after 0.7 darkside operation, and it maintains a specific weight advantage over radioisotope generators for discharge periods up to 72 hours.

  11. Monolithic solid oxide fuel cell technology advancement for coal-based power generation

    SciTech Connect

    Not Available

    1992-04-14

    The program is conducted by a team consisting of AiResearch Los Angeles Division of Allied-Signal Aerospace Company and Argonne National Laboratory (ANL). The objective of the program is to advance materials and fabrication methodologies to develop a monolithic solid oxide fuel cell (MSOFC) system capable of meeting performance, life, and cost goals for coal-based power generation. The program focuses on materials research and development, fabrication process development, cell/stack performance testing and characterization, cost and system analysis, and quality development.

  12. Impact of direct butane microtubular solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Sumi, Hirofumi; Yamaguchi, Toshiaki; Hamamoto, Koichi; Suzuki, Toshio; Fujishiro, Yoshinobu

    2012-12-01

    We investigated direct butane power generation for microtubular solid oxide fuel cells with a diameter of less than 2 mm. Conventional Ni-stabilized zirconia anodes deteriorated rapidly over a period of 3-4 h at 610 °C and a low steam/carbon (S/C) ratio of 0.044 in butane due to a large amount of carbon deposition. For the Ni-Gd doped ceria (Ni-GDC) anode, the power could be generated continuously for more than 24 h at 610 °C and S/C = 0.044 in butane. The rate of carbon deposition for the Ni-GDC was slower than that for the Ni-stabilized zirconia at 610 °C. Ceria can be reduced from Ce4+ to Ce3+, which causes the suppression of carbon deposition on the Ni-GDC anode in butane at low humidity.

  13. Cost projections for planar solid oxide fuel cell systems

    SciTech Connect

    Krist, K.; Wright, J.D.; Romero, C.; Chen, Tan Ping

    1996-12-31

    The Gas Research Institute (GRI) is funding fundamental research on solid oxide fuel cells (SOFCs) that operate at reduced temperature. As part of this effort, we have carried out engineering analysis to determine what areas of research can have the greatest effect on the commercialization of SOFCs. Previous papers have evaluated the markets for SOFCs and the amount which a customer will be willing to pay for fuel cell systems or stacks in these markets, the contribution of materials costs to the total stack cost, and the benefits and design requirements associated with reduced temperature operation. In this paper, we describe the cost of fabricating SOFC stacks by different methods. The complete analysis is available in report form.

  14. Resilient Sealing Materials for Solid Oxide Fuel Cells

    SciTech Connect

    Signo T. Reis; Richard K. Brow

    2006-09-30

    This report describes the development of ''invert'' glass compositions designed for hermetic seals in solid oxide fuel cells (SOFC). Upon sealing at temperatures compatible with other SOFC materials (generally {le}900 C), these glasses transform to glass-ceramics with desirable thermo-mechanical properties, including coefficients of thermal expansion (CTE) over 11 x 10{sup -6}/C. The long-term (>four months) stability of CTE under SOFC operational conditions (e.g., 800 C in wet forming gas or in air) has been evaluated, as have weight losses under similar conditions. The dependence of sealant properties on glass composition are described in this report, as are experiments to develop glass-matrix composites by adding second phases, including Ni and YSZ. This information provides design-guidance to produce desirable sealing materials.

  15. Electrical contact structures for solid oxide electrolyte fuel cell

    DOEpatents

    Isenberg, Arnold O.

    1984-01-01

    An improved electrical output connection means is provided for a high temperature solid oxide electrolyte type fuel cell generator. The electrical connection of the fuel cell electrodes to the electrical output bus, which is brought through the generator housing to be connected to an electrical load line maintains a highly uniform temperature distribution. The electrical connection means includes an electrode bus which is spaced parallel to the output bus with a plurality of symmetrically spaced transversely extending conductors extending between the electrode bus and the output bus, with thermal insulation means provided about the transverse conductors between the spaced apart buses. Single or plural stages of the insulated transversely extending conductors can be provided within the high temperatures regions of the fuel cell generator to provide highly homogeneous temperature distribution over the contacting surfaces.

  16. Solid Oxide Fuel Cell Seal Glass - BN Nanotubes Composites

    NASA Technical Reports Server (NTRS)

    Bansal, Narottam P.; Choi, Sung R.; Hurst, Janet B.; Garg, Anita

    2005-01-01

    Solid oxide fuel cell seal glass G18 composites reinforced with approx.4 weight percent of BN nanotubes were fabricated via hot pressing. Room temperature strength and fracture toughness of the composite were determined by four-point flexure and single edge V-notch beam methods, respectively. The strength and fracture toughness of the composite were higher by as much as 90% and 35%, respectively, than those of the glass G18. Microscopic examination of the composite fracture surfaces using SEM and TEM showed pullout of the BN nanotubes, similar in feature to fiber-reinforced ceramic matrix composites with weak interfaces. Other mechanical and physical properties of the composite will also be presented.

  17. Methane/steam reforming kinetics for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Achenbach, E.; Riensche, E.

    Experiments have been carried out to determine the kinetics of the methane/steam reforming process at anode materials of a solid oxide fuel cell. A nickel cermet was applied consisting of 80 wt.% ZrO 2 and 20 wt.% Ni. The temperature was varied from 700 to 940 °C, the CH 4 partial pressure from 0.11 to 0.33 bar, and the system pressure from 1.1 to 2.8 bar. The influence of the ratio H 2O/CH 4 was studied, in particular, by increasing this quantity from 2.6 to 8. The tests showed that, within the accuracy of the data, no effect of the H 2O partial pressure on the catalytic reforming process could be observed. Due to the high conversion rates of CH 4 at high temperatures, however, mass-transfer effects occurred, that must be taken into account when evaluating the steam-reforming data.

  18. Failure analysis of electrolyte-supported solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Fleischhauer, Felix; Tiefenauer, Andreas; Graule, Thomas; Danzer, Robert; Mai, Andreas; Kuebler, Jakob

    2014-07-01

    For solid oxide fuel cells (SOFCs) one key aspect is the structural integrity of the cell and hence its thermo mechanical long term behaviour. The present study investigates the failure mechanisms and the actual causes for fracture of electrolyte supported SOFCs which were run using the current μ-CHP system of Hexis AG, Winterthur - Switzerland under lab conditions or at customer sites for up to 40,000 h. In a first step several operated stacks were demounted for post-mortem inspection, followed by a fractographic evaluation of the failed cells. The respective findings are then set into a larger picture including an analysis of the present stresses acting on the cell like thermal and residual stresses and the measurements regarding the temperature dependent electrolyte strength. For all investigated stacks, the mechanical failure of individual cells can be attributed to locally acting bending loads, which rise due to an inhomogeneous and uneven contact between the metallic interconnect and the cell.

  19. A review of integration strategies for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Zhang, Xiongwen; Chan, S. H.; Li, Guojun; Ho, H. K.; Li, Jun; Feng, Zhenping

    Due to increasing oil and gas demand, the depletion of fossil resources, serious global warming, efficient energy systems and new energy conversion processes are urgently needed. Fuel cells and hybrid systems have emerged as advanced thermodynamic systems with great promise in achieving high energy/power efficiency with reduced environmental loads. In particular, due to the synergistic effect of using integrated solid oxide fuel cell (SOFC) and classical thermodynamic cycle technologies, the efficiency of the integrated system can be significantly improved. This paper reviews different concepts/strategies for SOFC-based integration systems, which are timely transformational energy-related technologies available to overcome the threats posed by climate change and energy security.

  20. Planar solid oxide fuel cells: the Australian experience and outlook

    NASA Astrophysics Data System (ADS)

    Godfrey, Bruce; Föger, Karl; Gillespie, Rohan; Bolden, Roger; Badwal, S. P. S.

    Since 1992, Ceramic Fuel Cells (CFCL) has grown to what is now the largest focussed program globally for development of planar ceramic (solid oxide) fuel cell, SOFC, technology. A significant intellectual property position in know-how and patents has been developed, with over 80 people involved in the venture. Over $A60 million in funding for the activities of the company has been raised from private companies, government-owned corporations and government business-support programs, including from energy — particularly electricity — industry shareholders that can facilitate access to local markets for our products. CFCL has established state-of-the-art facilities for planar SOFC R&D, with their expansion and scaling-up to pilot manufacturing capability underway. We expect to achieve commercial introduction of our market-entry products in 2002, with prototype systems expected to be available from early 2001.

  1. Solid oxide fuel cell stacks using extruded honeycomb type elements

    NASA Astrophysics Data System (ADS)

    Wetzko, M.; Belzner, A.; Rohr, F. J.; Harbach, F.

    A solid oxide fuel cell (SOFC) stack concept is described which comprises "condensed-tubes" like extruded honeycomb sections of ceramic electrolyte (ZrO 2-based) and interconnectors of nickel sheet as key elements. According to this concept, well known and extensively tested construction principles can be realised in a low-cost production. The cells are self-supported with in-plane conduction. A demonstrator model stack of five honeycomb elements and six nickel sheet seals/interconnectors was built and operated for 860 h at 1000°C. Volumetric power densities of 160 kW/m 3 were obtained with H 2 vs. air, of close to 200 kW/m 3 with H 2 vs. O 2.

  2. Solid oxide fuel cell commercialization in the United States

    SciTech Connect

    Williams, M.C.

    1995-03-01

    This paper discusses aspects of solid oxide fuel cell (SOFC) technology commercialization in the US. It provides the status of the major SOFC developments occurring in the US by addressing both intermediate- and high-temperature SOFC`s, several SOFC designs, including both planar and tubular, and SOFC system configurations. This paper begins with general characteristics, proceeds with designs and system configurations, and finishes with a discussion of commercialization, funding, and policies. The US Department of Energy`s (DOE) Morgantown Energy Technology Center (METC) is the lead US DOE center for the implementation of a Research, Development, and Demonstration Program to develop fuel cells for stationary power. METC`s stakeholders include the electric power and gas industries, as well as fuel cell developers and others. This paper offers some new perspectives on SOFC development and commercialization which come from the broad consideration of the commercialization efforts of the entire fuel cell industry.

  3. Interconnects for intermediate temperature solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Huang, Wenhua

    Presently, one of the principal goals of solid oxide fuel cells (SOFCs) research is to reduce the stack operating temperature to between 600 and 800°C. However, one of the principal technological barriers is the non-availability of a suitable material satisfying all of the stability requirements for the interconnect. In this work two approaches for intermediate temperature SOFC interconnects have been explored. The first approach comprises an interconnect consisting of a bi-layer structure, a p-type oxide (La0.96Sr0.08MnO 2.001/LSM) layer exposed to a cathodic environment, and an n-type oxide (Y0.08Sr0.88Ti0.95Al0.05O 3-delta/YSTA) layer exposed to anodic conditions. Theoretical analysis based on the bi-layer structure has established design criteria to implement this approach. The analysis shows that the interfacial oxygen partial pressure, which determines the interconnect stability, is independent of the electronic conductivities of both layers but dependent on the oxygen ion layer interconnects, the oxygen ion conductivities of LSM and YSTA were measured as a function of temperature and oxygen partial pressure. Based on the measured data, it has been determined that if the thickness of YSTA layer is around 0.1cm, the thickness of LSM layer should be around 0.6 mum in order to maintain the stability of LSM. In a second approach, a less expensive stainless steel interconnect has been studied. However, one of the major concerns associated with the use of metallic interconnects is the development of a semi-conducting or insulating oxide scale and chromium volatility during extended exposure to the SOFC operating environment. Dense and well adhered Mn-Cu spinet oxide coatings were successfully deposited on stainless steel by an electrophoretic deposition (EPD) technique. It was found that the Mn-Cu-O coating significantly reduced the oxidation rate of the stainless steel and the volatility of chromium. The area specific resistance (ASR) of coated Crofer 22 APU is

  4. Mathematical model of a plate fin heat exchanger operating under solid oxide fuel cell working conditions

    NASA Astrophysics Data System (ADS)

    Kaniowski, Robert; Poniewski, Mieczysław

    2013-12-01

    Heat exchangers of different types find application in power systems based on solid oxide fuel cells (SOFC). Compact plate fin heat exchangers are typically found to perfectly fit systems with power output under 5 kWel. Micro-combined heat and power (micro-CHP) units with solid oxide fuel cells can exhibit high electrical and overall efficiencies, exceeding 85%, respectively. These values can be achieved only when high thermal integration of a system is assured. Selection and sizing of heat exchangers play a crucial role and should be done with caution. Moreover, performance of heat exchangers under variable operating conditions can strongly influence efficiency of the complete system. For that reason, it becomes important to develop high fidelity mathematical models allowing evaluation of heat exchangers under modified operating conditions, in high temperature regimes. Prediction of pressure and temperatures drops at the exit of cold and hot sides are important for system-level studies. Paper presents dedicated mathematical model used for evaluation of a plate fin heat exchanger, operating as a part of micro-CHP unit with solid oxide fuel cells.

  5. A solid oxide fuel cell system fed with hydrogen sulfide and natural gas

    NASA Astrophysics Data System (ADS)

    Lu, Yixin; Schaefer, Laura

    Hydrogen sulfide (H 2S) occurs naturally in crude petroleum, natural gas, volcanic gases, hot springs, and some lakes. Hydrogen sulfide can also result as a by-product from industrial activities, such as food processing, coke ovens, paper mills, tanneries, and petroleum refineries. Sometimes, it is considered to be an industrial pollutant. However, hydrogen can be decomposed from H 2S and then used as fuel for a solid oxide fuel cell (SOFC). This paper presents an examination of a simple hydrogen sulfide and natural gas-fed solid oxide fuel cell system. The possibility of utilization of hydrogen sulfide as a feedstock in a solid oxide fuel cell is discussed. A system configuration of an SOFC combined with an external H 2S decomposition device is proposed, where a certain amount of natural gas is supplied to the SOFC. The exhaust fuel gas of the SOFC is after-burned with exhaust air from the SOFC, and the heat of the combustion gas is utilized in the decomposition of H 2S in a decomposition reactor (DR) to produce hydrogen to feed the SOFC. The products are electricity and industry-usable sulfur. Through a mass and energy balance, a preliminary thermodynamic analysis of this system is performed, and the system efficiency is calculated. Also in this paper, the challenges in creating the proposed configuration are discussed, and the direction of future work is presented.

  6. Five Kilowatt Solid Oxide Fuel Cell/Diesel Reformer

    SciTech Connect

    Dennis Witmer; Thomas Johnson

    2008-12-31

    Reducing fossil fuel consumption both for energy security and for reduction in global greenhouse emissions has been a major goal of energy research in the US for many years. Fuel cells have been proposed as a technology that can address both these issues--as devices that convert the energy of a fuel directly into electrical energy, they offer low emissions and high efficiencies. These advantages are of particular interest to remote power users, where grid connected power is unavailable, and most electrical power comes from diesel electric generators. Diesel fuel is the fuel of choice because it can be easily transported and stored in quantities large enough to supply energy for small communities for extended periods of time. This projected aimed to demonstrate the operation of a solid oxide fuel cell on diesel fuel, and to measure the resulting efficiency. Results from this project have been somewhat encouraging, with a laboratory breadboard integration of a small scale diesel reformer and a Solid Oxide Fuel Cell demonstrated in the first 18 months of the project. This initial demonstration was conducted at INEEL in the spring of 2005 using a small scale diesel reformer provided by SOFCo and a fuel cell provided by Acumentrics. However, attempts to integrate and automate the available technology have not proved successful as yet. This is due both to the lack of movement on the fuel processing side as well as the rather poor stack lifetimes exhibited by the fuel cells. Commercial product is still unavailable, and precommercial devices are both extremely expensive and require extensive field support.

  7. Design of optimum solid oxide membrane electrolysis cells for metals production

    DOE PAGES

    Guan, Xiaofei; Pal, Uday B.

    2015-12-24

    Oxide to metal conversion is one of the most energy-intensive steps in the value chain for metals production. Solid oxide membrane (SOM) electrolysis process provides a general route for directly reducing various metal oxides to their respective metals, alloys, or intermetallics. Because of its lower energy use and ability to use inert anode resulting in zero carbon emission, SOM electrolysis process emerges as a promising technology that can replace the state-of-the-art metals production processes. In this paper, a careful study of the SOM electrolysis process using equivalent DC circuit modeling is performed and correlated to the experimental results. Finally, amore » discussion on relative importance of each resistive element in the circuit and on possible ways of lowering the rate-limiting resistive elements provides a generic guideline for designing optimum SOM electrolysis cells.« less

  8. Variable valence of praseodymium in rare-earth oxide solid solutions

    SciTech Connect

    Kravchinskaya, M.V.; Merezhinskii, K.Y.; Tikhonov, P.A.

    1986-06-01

    Solid solutions of elevated praseodymium oxide content have interesting electrical properties, making them the basis for the manufacture of high-temperature electrically conducting materials. Establishment of the composition-structure-valence state relationships enables control of the material properties. The authors performed investigations using a thermogravimetric apparatus with an electronic microbalance of type EM-5-3M, and using x-ray phase analysis of powders (DRON-1 diffractometer, CuK /SUB alpha/ -radiation). The authors also studied the kinetics of praseodymium oxidation with a thermogravimetric apparatus under isothermal conditions. Evaluation of the results with the equation of Kolmogorov, Erofeev, and Avraam indicates that the process is limited by the chemical oxidation of praseodymium and not by diffusion.

  9. Small Systems Use of a Solid Arsenic Oxidizing Media in Place of Chemical Oxidation to Enhance Arsenic Removal

    EPA Science Inventory

    Presentation provides information on the need to oxidize As III to As V to increase arsenic removal followed by information on the results of an arsenic demonstration project (Plainview CDS) using a solid oxidizing media (Filox) to oxidize As III. The presentation includes a sho...

  10. Direct methane solid oxide fuel cells based on catalytic partial oxidation enabling complete coking tolerance of Ni-based anodes

    NASA Astrophysics Data System (ADS)

    Lee, Daehee; Myung, Jaeha; Tan, Jeiwan; Hyun, Sang-Hoon; Irvine, John T. S.; Kim, Joosun; Moon, Jooho

    2017-03-01

    Solid oxide fuel cells (SOFCs) can oxidize diverse fuels by harnessing oxygen ions. Benefited by this feature, direct utilization of hydrocarbon fuels without external reformers allows for cost-effective realization of SOFC systems. Superior hydrocarbon reforming catalysts such as nickel are required for this application. However, carbon coking on nickel-based anodes and the low efficiency associated with hydrocarbon fueling relegate these systems to immature technologies. Herein, we present methane-fueled SOFCs operated under conditions of catalytic partial oxidation (CPOX). Utilizing CPOX eliminates carbon coking on Ni and facilitates the oxidation of methane. Ni-gadolinium-doped ceria (GDC) anode-based cells exhibit exceptional power densities of 1.35 W cm-2 at 650 °C and 0.74 W cm-2 at 550 °C, with stable operation over 500 h, while the similarly prepared Ni-yttria stabilized zirconia anode-based cells exhibit a power density of 0.27 W cm-2 at 650 °C, showing gradual degradation. Chemical analyses suggest that combining GDC with the Ni anode prevents the oxidation of Ni due to the oxygen exchange ability of GDC. In addition, CPOX operation allows the usage of stainless steel current collectors. Our results demonstrate that high-performance SOFCs utilizing methane CPOX can be realized without deterioration of Ni-based anodes using cost-effective current collectors.

  11. Electrochemical studies on selected oxides for intermediate temperature-solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Jaiswal, Abhishek

    Fuel cell technology holds the promise to change the way power is generated, transmitted, and utilized in our increasing demanding lifestyles. State of the art solid oxide fuel cells (SOFCs) utilize an all ceramic design and operate at 750--1000°C. Lower operating temperatures will significantly improve the economics of power generation using SOFCs. The aim of this dissertation was to evaluate and develop component materials for SOFCs, which could work efficiently at temperatures between 500--750°C. Erbia stabilized bismuth oxide (ESB) shows one of the highest oxygen ion conductivity among all solid electrolytes. However, due to positional and occupational ordering the conductivity decays below the transition temperature (˜600°C). The effect of direct current bias on the ordering phenomenon in ESB was studied using symmetrical cells with Ag-ESB electrodes. At 500°C, the endotherm, related to reverse transition, is enhanced by the applied bias at short time but with negligible change in conductivity decay. It is proposed that the conductivity decay with anneal time is related more to the positional ordering than occupational ordering. Ag-ESB electrodes showed good performance, though were unstable under high currents at 625°C due to Ag migration with oxygen flux. Novel bismuth ruthenate based cathodes were evaluated using impedance spectroscopy with symmetric cells on gadolinium doped ceria (GDC) electrolytes. Undoped bismuth ruthenate electrode showed area specific resistance (ASR) of 55.64 Ocm2 at 500°C and 1.45 Ocm 2 at 700°C in air. Doping with similar size Ca2+, Ag+, or Sr2+ on Bi3+ site did not improve the electrode performance significantly, while bismuth ruthenate-ESB composites showed 3--4 times lower electrode ASR. Bismuth ruthenate-ESB (62.5:37.5 wt%) composite showed the best performance of 18.4 Ocm 2 at 500°C and 0.32 Ocm2 at 700°C in air. Addition of the ESB phase is believed to reduce the rate limiting surface diffusion in oxygen reduction

  12. Biomimetic Dissolution: A Tool to Predict Amorphous Solid Dispersion Performance.

    PubMed

    Puppolo, Michael M; Hughey, Justin R; Dillon, Traciann; Storey, David; Jansen-Varnum, Susan

    2017-05-30

    The presented study describes the development of a membrane permeation non-sink dissolution method that can provide analysis of complete drug speciation and emulate the in vivo performance of poorly water-soluble Biopharmaceutical Classification System class II compounds. The designed membrane permeation methodology permits evaluation of free/dissolved/unbound drug from amorphous solid dispersion formulations with the use of a two-cell apparatus, biorelevant dissolution media, and a biomimetic polymer membrane. It offers insight into oral drug dissolution, permeation, and absorption. Amorphous solid dispersions of felodipine were prepared by hot melt extrusion and spray drying techniques and evaluated for in vitro performance. Prior to ranking performance of extruded and spray-dried felodipine solid dispersions, optimization of the dissolution methodology was performed for parameters such as agitation rate, membrane type, and membrane pore size. The particle size and zeta potential were analyzed during dissolution experiments to understand drug/polymer speciation and supersaturation sustainment of felodipine solid dispersions. Bland-Altman analysis was performed to measure the agreement or equivalence between dissolution profiles acquired using polymer membranes and porcine intestines and to establish the biomimetic nature of the treated polymer membranes. The utility of the membrane permeation dissolution methodology is seen during the evaluation of felodipine solid dispersions produced by spray drying and hot melt extrusion. The membrane permeation dissolution methodology can suggest formulation performance and be employed as a screening tool for selection of candidates to move forward to pharmacokinetic studies. Furthermore, the presented model is a cost-effective technique.

  13. Solid Oxide Fuel Cell with Anodes using Proton Conductor (Barium-Cerium/Yttrium Oxide)

    NASA Astrophysics Data System (ADS)

    Yano, Shinichi; Nakamura, Shiko; Hasegawa, Shinichi; Ihara, Manabu; Hanamura, Katsunori

    A new anode with a proton conductor (Barium-Cerium/Yttrium oxide (BCY): BaCe0.8Y0.2O3-δ) was proposed for a high-power, solid-oxide fuel cell. In the new anode, the proton-conducting material was included in a conventional anode made of nickel (Ni) and Gd-doped Ceria (GDC) in the ratio of GDC:BCY=0:100, 50:50, 90:10, 100:0 vol.%. With 3% humidity hydrogen fuel, the overpotential of the BCY anode became smaller compared with that of the conventional Ni/GDC anode. The most striking feature is that the anode with the 10%-BCY has the lowest overpotential among all anodes due to the high oxide-ion conductivity by the 90%-GDC and the reaction enhancement and/or the high hydrogen-adsorption ratio by the 10%-BCY.

  14. Oxidation stages of Ni electrodes in solid oxide fuel cell environments.

    PubMed

    El Gabaly, Farid; McCarty, Kevin F; Bluhm, Hendrik; McDaniel, Anthony H

    2013-06-07

    Nickel is the most commonly used anode for solid-oxide fuel cells (SOFC) due to its fast kinetics and low price. A leading cause of degradation in Ni electrodes is oxidation. Here we use operando ambient-pressure X-ray photoelectron spectroscopy (XPS) to chemically characterize the Ni electrode of a fuel cell anode during oxidation in a H2/H2O atmosphere. We find three different stages of Ni oxidation in the model SOFC. In the first two stages, the Ni exposed to the gas remains metallic but the Ni at the interface with the zirconia electrolyte is oxidized. In the third oxidation stage, we find that Ni transforms to NiOOH, a phase not previously considered in the SOFC literature. We show that the transformation between Ni and NiOOH is reversible and is initiated at the Ni/gas interface. In addition we find that NiOOH stores charge, as evidenced by the stable discharge plateau (voltage) measured as this oxyhydroxide phase reduces to metallic Ni.

  15. Effect of coating density on oxidation resistance and Cr vaporization from solid oxide fuel cell interconnects

    NASA Astrophysics Data System (ADS)

    Talic, Belma; Falk-Windisch, Hannes; Venkatachalam, Vinothini; Hendriksen, Peter Vang; Wiik, Kjell; Lein, Hilde Lea

    2017-06-01

    Manganese cobalt spinel oxides are promising materials for protective coatings for solid oxide fuel cell (SOFC) interconnects. To achieve high density such coatings are often sintered in a two-step procedure, involving heat treatment first in reducing and then in oxidizing atmospheres. Sintering the coating inside the SOFC stack during heating would reduce production costs, but may result in a lower coating density. The importance of coating density is here assessed by characterization of the oxidation kinetics and Cr evaporation of Crofer 22 APU with MnCo1.7Fe0.3O4 spinel coatings of different density. The coating density is shown to have minor influence on the long-term oxidation behavior in air at 800 °C, evaluated over 5000 h. Sintering the spinel coating in air at 900 °C, equivalent to an in-situ heat treatment, leads to an 88% reduction of the Cr evaporation rate of Crofer 22 APU in air-3% H2O at 800 °C. The air sintered spinel coating is initially highly porous, however, densifies with time in interaction with the alloy. A two-step reduction and re-oxidation heat treatment results in a denser coating, which reduces Cr evaporation by 97%.

  16. Directed synthesis of germanium oxide nanowires by vapor-liquid-solid oxidation.

    PubMed

    Gunji, M; Thombare, S V; Hu, S; McIntyre, P C

    2012-09-28

    We report on the directed synthesis of germanium oxide (GeO(x)) nanowires (NWs) by locally catalyzed thermal oxidation of aligned arrays of gold catalyst-tipped germanium NWs. During oxygen anneals conducted above the Au-Ge binary eutectic temperature (T > 361 °C), one-dimensional oxidation of as-grown Ge NWs occurs by diffusion of Ge through the Au-Ge catalyst droplet, in the presence of an oxygen containing ambient. Elongated GeO(x) wires grow from the liquid catalyst tip, consuming the adjoining Ge NWs as they grow. The oxide NWs' diameter is dictated by the catalyst diameter and their alignment generally parallels that of the growth direction of the initial Ge NWs. Growth rate comparisons reveal a substantial oxidation rate enhancement in the presence of the Au catalyst. Statistical analysis of GeO(x) nanowire growth by ex situ transmission electron microscopy and scanning electron microscopy suggests a transition from an initial, diameter-dependent kinetic regime, to diameter-independent wire growth. This behavior suggests the existence of an incubation time for GeO(x) NW nucleation at the start of vapor-liquid-solid oxidation.

  17. Effect of anode firing on the performance of lanthanum and nickel co-doped SrTiO3 (La0.2Sr0.8Ti0.9Ni0.1O3-δ) anode of solid oxide fuel cell

    NASA Astrophysics Data System (ADS)

    Park, Byung Hyun; Choi, Gyeong Man

    2015-10-01

    Perovskite oxides have potential for use as alternative anode materials in solid oxide fuel cells (SOFCs) due to stability in anode atmosphere; donor-doped SrTiO3 (e.g., La0.2Sr0.8TiO3-δ) is a good candidate for this purpose. Electro-catalytic nanoparticles can be produced in oxide anodes by the ex-solution method, e.g., by incorporating Ni into a perovskite oxide in air, then reducing the oxide in H2 atmosphere. In this study, we varied the temperature (1100, 1250 °C) and atmosphere (air, H2) of La0.2Sr0.8Ti0.9Ni0.1O3-δ (LSTN) anode firing to control the degree of Ni ex-solution and microstructure. LSTN fired at 1250 °C in H2 showed the best anodic performance for scandia-stabilized zirconia (ScSZ) electrolyte-supported cells in H2 and CH4 fuels due to the favorable microstructure and Ni ex-solution.

  18. High-temperature seals for solid oxide fuel cells (SOFC)

    NASA Astrophysics Data System (ADS)

    Singh, Raj N.

    2006-08-01

    A functioning solid oxide fuel-cell (SOFC) may require all types of seals, such as metal-metal, metal-ceramic, and ceramic-ceramic. These seals must function at high temperatures between 600 and 900 °C and in the oxidizing and reducing environments of fuels and air. Among the different types of seals, the metal-metal seals can be readily fabricated using metal joining, soldering, and brazing techniques. However, metal-ceramic and ceramic-ceramic seals require significant research and development because the brittle nature of ceramics/glasses can lead to fracture and loss of seal integrity and functionality. Consequently, any seals involving ceramics/glasses also require significant attention and technology development for reliable SOFC operation. This paper is prepared to primarily address the needs and possible approaches for high-temperature seals for SOFC and seals fabricated using some of these approaches. A new concept of self-healing glass seals is proposed for making seals among material combinations with a significant expansion mismatches.

  19. Ammonium nitrate as an oxidizer in solid composite propellants

    NASA Astrophysics Data System (ADS)

    Manelis, G. B.; Lempert, D. B.

    2009-09-01

    Despite the fact that ammonium nitrate (AN) has the highest hydrogen content and fairly high oxygen balance (compared to other oxidizers), its extremely low formation enthalpy and relatively low density makes it one of the worst power oxidizers in solid composite propellants (SCP). Nevertheless, AN has certain advantages - the combustion of the compositions containing AN is virtually safe, its combustion products are ecologically clean, it is very accessible and cheap, and also very thermostable (far more stable than ammonium dinitramide (ADN)). Besides, its low density stops being a disadvantage if the propellant has to be used in deep space and therefore, must be carried there with other rocket carriers. The low cost of AN may also become a serious advantage in the AN application even in lower stages of multistage space launchers as well as in one-stage space launchers with low mass fraction of the propellant. The main specific features relevant to the creation of AN-based SCPs with the optimal energetic characteristics are discussed. The use of metals and their hydrides and proper fuel-binders as well as the recent successes in phase stabilization of AN are described.

  20. Modifying zirconia solid electrolyte surface property to enhance oxide transport

    SciTech Connect

    Liaw, B.Y.; Song, S.Y.

    1996-12-31

    Bismuth-strontium-calcium-copper oxide (Bi{sub 2}Sr{sub 2}CaCu{sub 2}O{sub 8}, BSCCO) is known for its high T{sub c} superconducting behavior and mixed conducting property. The applicability of similar high T{sub c} cuprates for intermediate-temperature solid oxide fuel cell (SOFC) application has been studied recently. We investigated the electrochemical behavior of several Ag{vert_bar}BSCCO{vert_bar}10 mol% yttria-stabilized zirconia (YSZ){vert_bar}Ag and Ag{vert_bar}YSZ{vert_bar}Ag cells using complex impedance spectroscopy. A highly uniform and porous microstructure was observed at the interface of the YSZ and BSCCO. The ionic conductivity determined from the Nyquest plots in the temperature range of 200-700{degrees}C agrees with the values reported in the literature. The specific resistance of the BSCCO{vert_bar}YSZ interface was also determined to be lower than those of the conventional manganite electrode, suggesting that BSCCO seems attractive for cathode applications in SOFC.

  1. Solid oxide fuel cell having compound cross flow gas patterns

    DOEpatents

    Fraioli, A.V.

    1983-10-12

    A core construction for a fuel cell is disclosed having both parallel and cross flow passageways for the fuel and the oxidant gases. Each core passageway is defined by electrolyte and interconnect walls. Each electrolyte wall consists of cathode and anode materials sandwiching an electrolyte material. Each interconnect wall is formed as a sheet of inert support material having therein spaced small plugs of interconnect material, where cathode and anode materials are formed as layers on opposite sides of each sheet and are electrically connected together by the interconnect material plugs. Each interconnect wall in a wavy shape is connected along spaced generally parallel line-like contact areas between corresponding spaced pairs of generally parallel electrolyte walls, operable to define one tier of generally parallel flow passageways for the fuel and oxidant gases. Alternate tiers are arranged to have the passageways disposed normal to one another. Solid mechanical connection of the interconnect walls of adjacent tiers to the opposite sides of the common electrolyte wall therebetween is only at spaced point-like contact areas, 90 where the previously mentioned line-like contact areas cross one another.

  2. Solid oxide fuel cell having compound cross flow gas patterns

    DOEpatents

    Fraioli, Anthony V.

    1985-01-01

    A core construction for a fuel cell is disclosed having both parallel and cross flow passageways for the fuel and the oxidant gases. Each core passageway is defined by electrolyte and interconnect walls. Each electrolyte wall consists of cathode and anode materials sandwiching an electrolyte material. Each interconnect wall is formed as a sheet of inert support material having therein spaced small plugs of interconnect material, where cathode and anode materials are formed as layers on opposite sides of each sheet and are electrically connected together by the interconnect material plugs. Each interconnect wall in a wavy shape is connected along spaced generally parallel line-like contact areas between corresponding spaced pairs of generally parallel electrolyte walls, operable to define one tier of generally parallel flow passageways for the fuel and oxidant gases. Alternate tiers are arranged to have the passageways disposed normal to one another. Solid mechanical connection of the interconnect walls of adjacent tiers to the opposite sides of the common electrolyte wall therebetween is only at spaced point-like contact areas, 90 where the previously mentioned line-like contact areas cross one another.

  3. Evaluation of ceria electrolytes in solid oxide fuel cells electric power generation

    SciTech Connect

    Milliken, C.; Guruswamy, S.; Khandkar, A.

    1999-03-01

    Samaria-doped ceria solid oxide fuel cells (SOFC) single cells have demonstrated power densities >250 mW/cm{sup 2} at 700 C and stable performance for 15,000 h. Though encouraging, issues of stack performance and efficiency due to mixed conduction remain. Stacks operated on H{sub 2}/3% H{sub 2}O show approximately half the power density expected from single cells. A coupled thermal-electrochemical model which included conduction heat transfer in the solid and convection to the reactant gases was developed. The model was used to predict stack efficiencies using ceria-based SOFCs in power plant applications. Analyses indicate that ceria SOFCs may provide as high as 42% electrical efficiency when operated on humidified hydrogen fuel. These efficiencies are surprisingly high and challenge the notion that mixed conductors are unsuitable for such applications.

  4. Copper Iron Conversion Coating for Solid Oxide Fuel Cell Interconnects

    NASA Astrophysics Data System (ADS)

    Grolig, Jan Gustav; Alnegren, Patrik; Froitzheim, Jan; Svensson, Jan-Erik

    2015-11-01

    A conversion coating of iron and copper was investigated with the purpose of increasing the performance of Sanergy HT as a potential SOFC interconnect material. Samples were exposed to a simulated cathode atmosphere (air, 3 % H2O) for durations of up to 1000 h at 850 °C. Their performance in terms of corrosion, chromium evaporation and electrical resistance (ASR) was monitored and compared to uncoated and cobalt-coated Sanergy HT samples. The copper iron coating had no negative effects on corrosion protection and decreased chromium evaporation by about 80%. An Area Specific Resistance (ASR) of 10 mΩcm2 was reached after 1000 h of exposure. Scanning Electron Microscopy revealed well adherent oxide layers comprised of an inner chromia layer and an outer spinel oxide layer.

  5. Integrating catalytic coal gasifiers with solid oxide fuel cells

    SciTech Connect

    Siefert, N.; Shamsi, A.; Shekhawat, D.; Berry, D.

    2010-01-01

    A review was conducted for coal gasification technologies that integrate with solid oxide fuel cells (SOFC) to achieve system efficiencies near 60% while capturing and sequestering >90% of the carbon dioxide [1-2]. The overall system efficiency can reach 60% when a) the coal gasifier produces a syngas with a methane composition of roughly 25% on a dry volume basis, b) the carbon dioxide is separated from the methane-rich synthesis gas, c) the methane-rich syngas is sent to a SOFC, and d) the off-gases from the SOFC are recycled back to coal gasifier. The thermodynamics of this process will be reviewed and compared to conventional processes in order to highlight where available work (i.e. exergy) is lost in entrained-flow, high-temperature gasification, and where exergy is lost in hydrogen oxidation within the SOFC. The main advantage of steam gasification of coal to methane and carbon dioxide is that the amount of exergy consumed in the gasifier is small compared to conventional, high temperature, oxygen-blown gasifiers. However, the goal of limiting the amount of exergy destruction in the gasifier has the effect of limiting the rates of chemical reactions. Thus, one of the main advantages of steam gasification leads to one of its main problems: slow reaction kinetics. While conventional entrained-flow, high-temperature gasifiers consume a sizable portion of the available work in the coal oxidation, the consumed exergy speeds up the rates of reactions. And while the rates of steam gasification reactions can be increased through the use of catalysts, only a few catalysts can meet cost requirements because there is often significant deactivation due to chemical reactions between the inorganic species in the coal and the catalyst. Previous research into increasing the kinetics of steam gasification will be reviewed. The goal of this paper is to highlight both the challenges and advantages of integrating catalytic coal gasifiers with SOFCs.

  6. Fabrication and characterization of solid oxide cells for energy conversion and storage

    NASA Astrophysics Data System (ADS)

    Yang, Chenghao

    2011-12-01

    There has been an increasing interest in clean and renewable energy generation for highlighted energy and environmental concerns. Solid oxide cells (SOCs) have been considered as one of the promising technologies, since they can be operated efficiently both in electrolysis mode by generating hydrogen through steam electrolysis and fuel cell mode by electrochemically combining fuel with oxidant. The present work is devoted to performing a fundamental study of SOC in both fuel cell mode for power generation and electrolysis mode for fuel production. The research work on SOCs that can be operated reversibly for power generation and fuel production has been conducted in the following six projects: (1) High performance solid oxide electrolysis cell (SOEC) Fabrication of novel structured SOEC oxygen electrode with the conventional and commercial solid oxide fuel cell materials by screen-printing and infiltration fabrication methods. The microstructure, electrochemical properties and durability of SOECs has been investigated. It was found that the LSM infiltrated cell has an area specific resistance (ASR) of 0.20 Ω cm2 at 900°C at open circuit voltage with 50% absolute humidity (AH), which is relatively lower than that of the cell with LSM-YSZ oxygen electrode made by a conventional mixing method. Electrolysis cell with LSM infiltrated oxygen electrode has demonstrated stable performance under electrolysis operation with 0.33 A/cm2 and 50 vol.% AH at 800°C. (2) Advanced performance high temperature micro-tubular solid oxide fuel cell (MT-SOFC) Phase-inversion, dip-coating, high temperature co-sintering process and impregnation method were used to fabricate micro-tubular solid oxide fuel cell. The micro-structure of the micro-tubular fuel cell will be investigated and the power output and thermal robustness has been evaluated. High performance and rapid start-up behavior have been achieved, indicates that the MT-SOFC developed in this work can be a promising technology

  7. 46 CFR 194.05-11 - Flammable solids and oxidizing materials-Detail requirements.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... solids and oxidizing materials used as chemical stores and reagents are governed by subparts 194.15 and... 46 Shipping 7 2010-10-01 2010-10-01 false Flammable solids and oxidizing materials-Detail...) OCEANOGRAPHIC RESEARCH VESSELS HANDLING, USE, AND CONTROL OF EXPLOSIVES AND OTHER HAZARDOUS MATERIALS...

  8. Solid oxide fuel cell with single material for electrodes and interconnect

    DOEpatents

    McPheeters, C.C.; Nelson, P.A.; Dees, D.W.

    1994-07-19

    A solid oxide fuel cell is described having a plurality of individual cells. A solid oxide fuel cell has an anode and a cathode with electrolyte disposed there between, and the anode, cathode and interconnect elements are comprised of substantially one material. 9 figs.

  9. A Review of Sealing Technologies Applicable to Solid Oxide Electrolysis Cells

    SciTech Connect

    Paul A. Lessing

    2007-05-01

    This article reviews designs and materials investigated for various seals in high temperature solid oxide fuel cell “stacks” and how they might be implemented in solid oxide electrolysis cells that decompose steam into hydrogen and oxygen. Materials include metals, glasses, glass–ceramics, cements, and composites. Sealing designs include rigid seals, compressive seals, and compliant seals.

  10. Development of TMI Logistic Fuel Solid Oxide Fuel Cell (SOFC) for Advanced Military Power Generation Systems

    DTIC Science & Technology

    2007-11-02

    Power generation systems based on the Technology Management, Inc. (TMI) solid oxide fuel cell (SOFC) are an optional modality for military...integrated system using TMI’s proprietary sulfur-tolerant planar solid oxide fuel cell (SOFC) and steam reformer, integrated into a compact unit which

  11. The performance of Spanish solid waste collection.

    PubMed

    García-Sánchez, I M

    2008-08-01

    In this paper we examine street cleaning and waste collection services in Spanish municipalities with a population exceeding 50,000. The purpose is to identify factors that influence the efficiency of these services. Three input variables (staff, vehicles and containers) and four outputs variables (tonnage, collection points, collection point density and kilometres of surface area washing) are analyzed using an analytical model based on Data Envelopment Analysis (DEA) methodology. These variables, along with non-controllable input variable (Tourist Index), were chosen because they were shown, based on a Tobit regression analysis, to have a statistically significant impact on municipality behaviour. The results obtained show that scale inefficiency was lower than pure technical efficiency, the latter is linked to service management. It was observed that the street-cleaning activity was performed more inefficiently than that of waste collection. Furthermore, it was detected that municipalities can reduce the resources used in rendering this service by 8%. Finally, an estimation using the Mann-Whitney test allows us to conclude that there is no difference between the inefficiencies observed in municipalities managed directly by town councils and those which have been transferred to private companies.

  12. Recycling of Magnesium Alloy Employing Refining and Solid Oxide Membrane (SOM) Electrolysis

    NASA Astrophysics Data System (ADS)

    Guan, Xiaofei; Zink, Peter A.; Pal, Uday B.; Powell, Adam C.

    2013-04-01

    Pure magnesium was recycled from partially oxidized 50.5 wt pct Mg-Al scrap alloy and AZ91 Mg alloy (9 wt pct Al, 1 wt pct Zn). Refining experiments were performed using a eutectic mixture of MgF2-CaF2 molten salt (flux). During the experiments, potentiodynamic scans were performed to determine the electrorefining potentials for magnesium dissolution and magnesium bubble nucleation in the flux. The measured electrorefining potential for magnesium bubble nucleation increased over time as the magnesium content inside the magnesium alloy decreased. Potentiostatic holds and electrochemical impedance spectroscopy were employed to measure the electronic and ionic resistances of the flux. The electronic resistivity of the flux varied inversely with the magnesium solubility. Up to 100 pct of the magnesium was refined from the Mg-Al scrap alloy by dissolving magnesium and its oxide into the flux followed by argon-assisted evaporation of dissolved magnesium and subsequently condensing the magnesium vapor. Solid oxide membrane electrolysis was also employed in the system to enable additional magnesium recovery from magnesium oxide in the partially oxidized Mg-Al scrap. In an experiment employing AZ91 Mg alloy, only the refining step was carried out. The calculated refining yield of magnesium from the AZ91 alloy was near 100 pct.

  13. The Role of Electrode Microstructure on Activation and Concentration Polarizations in Solid Oxide Fuel Cells

    DTIC Science & Technology

    1999-12-01

    December 1999 Abstract Activation and concentration polarization effects in anode-supported solid oxide fuel cells ( SOFC ) were examined. The anode and...and Chemical Properties’, Schlol Solid state devices such as solid oxide fuel cells Ringberg, Germany, March 8-13, 1998. ( SOFC ) consist of a cathode...mail address: anil.virkar@m.cc.utah.edu (AV Virkar) development of the SOFC ; the electrolyte-supported 0167-2738/00/$ - see front matter © 2000 Elsevier

  14. Mechanical characterization of oxide coating-interconnect interfaces for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Akanda, Sajedur R.; Walter, Mark E.; Kidner, Neil J.; Seabaugh, Matthew M.

    2012-07-01

    This paper reports on the characterization of interfaces between oxide coatings and metallic interconnects that are used in planar solid oxide fuel cells. With the reduction of operating temperatures to 800 °C, it is possible to replace ceramic interconnects with less expensive stainless steels. However, when incorporating chromia-forming metallic interconnects, steps must be taken to inhibit chromium poisoning. One approach to prevent chromium poisoning, is to deposit dense, protective coatings, such as manganese cobalt spinel oxide (MCO). The brittle nature of MCO makes it susceptible to damage under mechanical and thermal stresses during operation. A four point bend experiment is designed to assess the strength and adhesion of reduced and oxidized coatings deposited on SS441 or Crofer interconnects. Resulting tensile cracking patterns on the convex side of bend specimen are used to quantify the interfacial shear strength with a shear lag model. Using energy based fracture mechanics, interfacial fracture energy is calculated from the strain at the onset of coating spallation. Scanning electron microscopy images of the cracked coating surfaces are processed to analyze the failure mechanisms, crack spacing and spalled areas. At 3% strain, the weakest interface is found in the Crofer system with the oxidized coating.

  15. Basic investigation into the electrical performance of solid electrolyte membranes

    NASA Technical Reports Server (NTRS)

    Richter, R.

    1982-01-01

    The electrical performance of solid electrolyte membranes was investigated analytically and the results were compared with experimental data. It is concluded that in devices that are used for pumping oxygen the major power losses have to be attributed to the thin film electrodes. Relations were developed by which the effectiveness of tubular solid electrolyte membranes can be determined and the optimum length evaluated. The observed failure of solid electrolyte tube membranes in very localized areas is explained by the highly non-uniform current distribution in the membranes. The analysis points to a possible contact resistance between the electrodes and the solid electrolyte material. This possible contact resistance remains to be investigated experimentally. It is concluded that film electrodes are not appropriate for devices which operate with current flow, i.e., pumps though they can be employed without reservation in devices that measure oxygen pressures if a limited increase in the response time can be tolerated.

  16. Hydrogen oxidation reaction at the Ni/YSZ anode of solid oxide fuel cells from first principles.

    PubMed

    Cucinotta, Clotilde S; Bernasconi, Marco; Parrinello, Michele

    2011-11-11

    By means of ab initio simulations we here provide a comprehensive scenario for hydrogen oxidation reactions at the Ni/zirconia anode of solid oxide fuel cells. The simulations have also revealed that in the presence of water chemisorbed at the oxide surface, the active region for H oxidation actually extends beyond the metal/zirconia interface unraveling the role of water partial pressure in the decrease of the polarization resistance observed experimentally.

  17. Aging model for solid lubricants used in weapon stronglinks: tribological performance and hardware review

    SciTech Connect

    Dugger, M.T.; Peebles, D.E.; Sorroche, E.H.; Varga, K.S.; Bryan, R.M.

    1997-09-01

    The solid lubricant used most extensively in strong links throughout the enduring stockpile contains MoS{sub 2}, which is known to react with oxygen and water vapor resulting in a change in the material`s friction and wear behavior. The authors have examined the frictional behavior of this lubricant as a function of oxidation, in support of efforts to quantify the impact of changes in the material on the dynamic behavior of the MC2969 strong link. Their results show that the friction response of oxidized lubricant is strongly influenced by the amount of burnishing performed on the lubricant after deposition. Low levels of burnish leave a thick film, of which only the near surface degrades during oxidation. Rapid wear of the oxidized material leaves a surface whose properties are the same as non-oxidized material. Higher levels of burnish leave a thinner film of lubricant such that the entire film may be oxidized. The friction coefficient on this surface reaches a steady state value greater than that of non oxidized material. In addition to these fundamental differences in steady state behavior, they have shown that the initial friction coefficient on oxidized surfaces is related to the amount of sulfide converted to sulfate, regardless of the oxidation conditions used. Measurements on parts returned from the stockpile show that the friction behavior of aged hardware is consistent with the behavior observed on controlled substrates containing thin lubricant films.

  18. Electrochemical Characterization of a Solid Oxide Membrane Electrolyzer for Production of High-Purity Hydrogen

    NASA Astrophysics Data System (ADS)

    Pati, Soobhankar; Yoon, Kyung Joong; Gopalan, Srikanth; Pal, Uday B.

    2009-12-01

    A laboratory-scale solid oxide membrane (SOM) steam electrolyzer that can potentially use energy value in waste or any source of carbon or hydrocarbon to produce high-purity hydrogen has been fabricated and evaluated. The SOM electrolyzer comprises an oxygen-ion-conducting yttria-stabilized zirconia (YSZ) electrolyte with a Ni-YSZ cermet cathode coated on one side and liquid-metal anode on the other side. The SOM electrolyzer is operated at 1000 °C by providing a steam-rich gas feed to the Ni-YSZ cermet cathode and feeding a reductant source into the liquid-metal anode. The steam is reduced over the cathode, and oxygen ions are transported through the YSZ electrolyte and are oxidized at the molten metal electrode by the reductant feed. The advantage of SOM electrolyzer over the state-of-the-art solid oxide electrolyzer is its ability to use solid, liquid, and gaseous reductant feed in the liquid-metal anode to reduce the oxygen chemical potential and drive the reaction for hydrogen production. In this study, an electrochemical process model for a SOM electrolyzer was developed. The condition of the liquid-metal anode with reductant was simulated by bubbling humidified hydrogen (3 pct H2O) in the liquid metal, and the electrochemical performance of the SOM electrolyzer was modeled. The experimental data were curve-fitted into the model to identify the various polarization losses. It showed that the performance of the SOM electrolyzer was dominated by the ohmic resistance of the YSZ membrane. Based on the results of this study, future work is needed toward increasing the performance efficiency of the SOM electrolyzer.

  19. Filled glass composites for sealing of solid oxide fuel cells.

    SciTech Connect

    Tandon, Rajan; Widgeon, Scarlett Joyce; Garino, Terry J.; Brochu, Mathieu; Gauntt, Bryan D.; Corral, Erica L.; Loehman, Ronald E.

    2009-04-01

    Glasses filled with ceramic or metallic powders have been developed for use as seals for solid oxide fuel cells (SOFC's) as part of the U.S. Department of Energy's Solid State Energy Conversion Alliance (SECA) Program. The composites of glass (alkaline earth-alumina-borate) and powders ({approx}20 vol% of yttria-stabilized zirconia or silver) were shown to form seals with SOFC materials at or below 900 C. The type and amount of powder were adjusted to optimize thermal expansion to match the SOFC materials and viscosity. Wetting studies indicated good wetting was achieved on the micro-scale and reaction studies indicated that the degree of reaction between the filled glasses and SOFC materials, including spinel-coated 441 stainless steel, at 750 C is acceptable. A test rig was developed for measuring strengths of seals cycled between room temperature and typical SOFC operating temperatures. Our measurements showed that many of the 410 SS to 410 SS seals, made using silver-filled glass composites, were hermetic at 0.2 MPa (2 atm.) of pressure and that seals that leaked could be resealed by briefly heating them to 900 C. Seal strength measurements at elevated temperature (up to 950 C), measured using a second apparatus that we developed, indicated that seals maintained 0.02 MPa (0.2 atm.) overpressures for 30 min at 750 C with no leakage. Finally, the volatility of the borate component of sealing glasses under SOFC operational conditions was studied using weight loss measurements and found by extrapolation to be less than 5% for the projected SOFC lifetime.

  20. Formulations for Stronger Solid Oxide Fuel-Cell Electrolytes

    NASA Technical Reports Server (NTRS)

    Bansal, Narottam P.; Goldsby, John C.; Choi, Sung R.

    2004-01-01

    Tests have shown that modification of chemical compositions can increase the strengths and fracture toughnesses of solid oxide fuel-cell (SOFC) electrolytes. Heretofore, these solid electrolytes have been made of yttria-stabilized zirconia, which is highly conductive for oxygen ions at high temperatures, as needed for operation of fuel cells. Unfortunately yttria-stabilized zirconia has a high coefficient of thermal expansion, low resistance to thermal shock, low fracture toughness, and low mechanical strength. The lack of strength and toughness are especially problematic for fabrication of thin SOFC electrolyte membranes needed for contemplated aeronautical, automotive, and stationary power-generation applications. The modifications of chemical composition that lead to increased strength and fracture toughness consist in addition of alumina to the basic yttria-stabilized zirconia formulations. Techniques for processing of yttria-stabilized zirconia/alumina composites containing as much as 30 mole percent of alumina have been developed. The composite panels fabricated by these techniques have been found to be dense and free of cracks. The only material phases detected in these composites has been cubic zirconia and a alumina: this finding signifies that no undesired chemical reactions between the constituents occurred during processing at elevated temperatures. The flexural strengths and fracture toughnesses of the various zirconia-alumina composites were measured in air at room temperature as well as at a temperature of 1,000 C (a typical SOFC operating temperature). The measurements showed that both flexural strength and fracture toughness increased with increasing alumina content at both temperatures. In addition, the modulus of elasticity and the thermal conductivity were found to increase and the density to decrease with increasing alumina content. The oxygen-ion conductivity at 1,000 C was found to be unchanged by the addition of alumina.

  1. Solid oxidized fuel cells seals leakage setup and testing

    NASA Technical Reports Server (NTRS)

    Bastrzyk, Marta B.

    2004-01-01

    As the world s reserves of fossil fuels are depleted, the U.S. Government, as well as other countries and private industries, is researching solutions for obtaining power, answers that would be more efficient and environmentally friendly. For a long time engineers have been trying to obtain the benefits of clean electric power without heavy batteries or pollution-producing engines. While some of the inventions proved to be effective (i.e. solar panels or windmills) their applications are limited due to dependency on the energy source (i.e. sun or wind). Currently, as energy concerns increase, research is being carried out on the development of a Solid Oxide Fuel Cell (SOFC). The United States government is taking a proactive role in expanding the technology through the Solid State Energy Conversion Alliance (SECA) Program, which is coordinated by the Department of Energy. into an electrical energy. This occurs by the means of natural tendency of oxygen and hydrogen to chemically react. While controlling the process, it is possible to harvest the energy given off by the reaction. SOFCs use currently available fossil fuels and convert a variety of those fuels with very high efficiency (about 40% more efficient than modem thermal power plants). At the same time they are almost entirely nonpolluting and due to their size they can be placed in remote areas. The main fields where the application of the fuel cells appears to be the most useful for are stationary energy sources, transportation, and military applications. structure and materials must be resolved. All the components must be operational in harsh environments including temperatures reaching 800 C and cyclic thermal- mechanical loading. Under these conditions, the main concern is the requirement for hermetic seals to: (1) prevent mixing of the fuel and oxidant within the stack, (2) prevent parasitic leakage of the fuel from the stack, (3) prevent contamination of the anode by air leaking into the stack, (4

  2. Solid oxidized fuel cells seals leakage setup and testing

    NASA Technical Reports Server (NTRS)

    Bastrzyk, Marta B.

    2004-01-01

    As the world s reserves of fossil fuels are depleted, the U.S. Government, as well as other countries and private industries, is researching solutions for obtaining power, answers that would be more efficient and environmentally friendly. For a long time engineers have been trying to obtain the benefits of clean electric power without heavy batteries or pollution-producing engines. While some of the inventions proved to be effective (i.e. solar panels or windmills) their applications are limited due to dependency on the energy source (i.e. sun or wind). Currently, as energy concerns increase, research is being carried out on the development of a Solid Oxide Fuel Cell (SOFC). The United States government is taking a proactive role in expanding the technology through the Solid State Energy Conversion Alliance (SECA) Program, which is coordinated by the Department of Energy. into an electrical energy. This occurs by the means of natural tendency of oxygen and hydrogen to chemically react. While controlling the process, it is possible to harvest the energy given off by the reaction. SOFCs use currently available fossil fuels and convert a variety of those fuels with very high efficiency (about 40% more efficient than modem thermal power plants). At the same time they are almost entirely nonpolluting and due to their size they can be placed in remote areas. The main fields where the application of the fuel cells appears to be the most useful for are stationary energy sources, transportation, and military applications. structure and materials must be resolved. All the components must be operational in harsh environments including temperatures reaching 800 C and cyclic thermal- mechanical loading. Under these conditions, the main concern is the requirement for hermetic seals to: (1) prevent mixing of the fuel and oxidant within the stack, (2) prevent parasitic leakage of the fuel from the stack, (3) prevent contamination of the anode by air leaking into the stack, (4

  3. Protactinium distribution in a fluoride melt in the presence of solid oxide phases

    SciTech Connect

    Alekseev, V.A.; Ziv, V.S.; Morozova, Z.E.

    1989-01-01

    Measurements have been made on protactinium distributions between molten lithium and sodium fluorides and solid lanthanum or zirconium oxides as affected by time, amount of solid, and amount of gas (air of argon) at 1023 K. Protactinium can be extracted quantitatively from LiF-NaF melts by the two oxides. It is found that all the regularities previously reported for actinoid distributions in halide liquids in the presence of oxides apply to protactinium.

  4. Development of alternative anode based on doped strontium titanate for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Yang, Liming

    2007-12-01

    Solid oxide fuel cells (SOFCs) have received a substantial amount of attention in recent years as clean energy technologies are being urgently pursued. The conventional anode material, a mixture of Ni and Y stabilized ZrO2 (YSZ), though known for its good activity in pure H2 , suffers serious degradation when operated under harsh conditions, such as contaminated fuel streams, multiple reduction-oxidation cycles, etc. Many researchers have devoted their efforts to the search for alternative anode materials remedies for existing problems. The present project intends to develop an alternative anode that endures harsh conditions while still offering a similar level of performance as Ni-YSZ. Yttrium and cobalt doped SrTiO3 are chosen as the base materials according to preliminary results in the literature. Several examinations are performed on these materials for evaluation and optimization, including phase stability, electric conductivity, reduction-oxidation cycles, catalytic activities and a preliminary study of long-term performance. The results demonstrate impressive potential as a replacement for Ni-YSZ. Catalytic activity, characterized by both DC polarization and AC impedance methods, though weak in stand-alone anode, reaches an acceptable performance range upon addition of dispersed nano Ni particles. A study of long-term performance did show some apparent degradation. However, the degradation appeared to be mostly due to a defective electrolyte instead of deteriorating anode.

  5. Catalytic partial oxidation of methane on Ni-YSZ cermet anode of solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Iwai, H.; Tada, K.; Kishimoto, M.; Saito, M.; Yoshida, H.

    2016-09-01

    The effects of oxygen addition to the methane fuels directly supplied to solid oxide fuel cells were investigated. Fundamental experiments were conducted using Ni-YSZ cermet as a typical anode material. The Ni-YSZ catalysts having different streamwise lengths were fabricated on the YSZ flat plates. Premixed gas of methane, oxygen, nitrogen and stream was supplied to the test catalyst set in a rectangular test channel. The exhaust gas compositions and the surface temperature distributions of the test catalyst were measured. It was found that the oxidation of methane prominently proceeded near the upstream edge of the catalyst followed by steam/dry reforming reactions downstream. It resulted in a formation of the high temperature region leading a large temperature gradient in the streamwise direction.

  6. Experimental study of methane partial oxidation on Ni-YSZ anode of solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Iwai, Hiroshi; Tada, Koshi; Kishimoto, Masashi; Saito, Motohiro; Yoshida, Hideo

    2017-08-01

    The effects of oxygen addition to methane directly supplied to solid oxide fuel cells were investigated. Fundamental experiments were conducted using Ni-YSZ (yttria-stabilized zirconia) cermet as a typical anode material, and Ni-YSZ catalysts having different streamwise lengths were fabricated on YSZ flat plates. A premixed gas of methane, oxygen, nitrogen and steam was supplied to a test catalyst set in a rectangular test channel. The exhaust gas compositions and the surface temperature distributions of the test catalysts were measured. It was found that the oxidation of methane prominently proceeded near the upstream edge of the catalyst followed by steam/dry reforming reactions downstream. This resulted in the formation of a high-temperature region, leading to a large temperature gradient in the streamwise direction.

  7. Three-dimensional ionic conduction in the strained electrolytes of solid oxide fuel cells

    SciTech Connect

    Han, Yupei; Zou, Minda; Lv, Weiqiang; He, Weidong; Mao, Yiwu; Wang, Wei

    2016-05-07

    Flexible power sources including fuel cells and batteries are the key to realizing flexible electronic devices with pronounced foldability. To understand the bending effects in these devices, theoretical analysis on three-dimensional (3-D) lattice bending is necessary. In this report, we derive a 3-D analytical model to analyze the effects of electrolyte crystal bending on ionic conductivity in flexible solid-state batteries/fuel cells. By employing solid oxide fuel cells as a materials' platform, the intrinsic parameters of bent electrolyte materials, including lattice constant, Young's modulus, and Poisson ratio, are evaluated. Our work facilitates the rational design of highly efficient flexible electrolytes for high-performance flexible device applications.

  8. Three-dimensional ionic conduction in the strained electrolytes of solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Han, Yupei; Zou, Minda; Lv, Weiqiang; Mao, Yiwu; Wang, Wei; He, Weidong

    2016-05-01

    Flexible power sources including fuel cells and batteries are the key to realizing flexible electronic devices with pronounced foldability. To understand the bending effects in these devices, theoretical analysis on three-dimensional (3-D) lattice bending is necessary. In this report, we derive a 3-D analytical model to analyze the effects of electrolyte crystal bending on ionic conductivity in flexible solid-state batteries/fuel cells. By employing solid oxide fuel cells as a materials' platform, the intrinsic parameters of bent electrolyte materials, including lattice constant, Young's modulus, and Poisson ratio, are evaluated. Our work facilitates the rational design of highly efficient flexible electrolytes for high-performance flexible device applications.

  9. Magnetic reduced graphene oxide functionalized with β-cyclodextrin as magnetic solid-phase extraction adsorbents for the determination of phytohormones in tomatoes coupled with high performance liquid chromatography.

    PubMed

    Li, Na; Chen, Juan; Shi, Yan-Ping

    2016-04-08

    A β-cyclodextrin (β-CD) functionalized magnetic reduced graphene oxide composite (Fe3O4/RGO@β-CD) has been prepared and its application as a selective adsorbent for the determination of the two naphthalene-derived phytohormones (1-naphthalene acetic acid (NAA) and 2-naphthoxyacetic acid (2-NOA)) has been investigated. Magnetic reduced graphene oxide composite (Fe3O4/RGO) was first synthesized via in situ chemical precipitation method and then β-CD was applied to further functionalize the resultant Fe3O4/RGO composite. The as-prepared Fe3O4/RGO@β-CD was characterized by Fourier transform infrared spectrometry (FT-IR), X-ray diffraction (XRD) and vibrating sample magnetometer (VSM). Compared with Fe3O4/RGO, the as-prepared Fe3O4/RGO@β-CD showed better molecular selectivity and higher extraction efficiency for NAA and 2-NOA by dint of the size complementarity brought by the introduction of β-CD. Response surface methodology (RSM), a multivariate experimental design technique, was used to optimize experimental parameters affecting the extraction efficiency in detail. Under the optimal conditions, good performance data was obtained. The calibration curves were linear over the concentration ranging from 2 to 600 ngg(-1) with correlation coefficients (R(2)) between 0.9995 and 0.9997 for all the analytes. The limits of detection (LODs) were 0.67 ngg(-1) for both NAA and 2-NOA. The intra- and inter-day relative standard deviations (RSDs) were less than 6.02% and 7.34%, respectively. The recoveries ranged from 91.45% to 95.89%. Taken together, the proposed method was an efficient pretreatment and enrichment procedure and could be successfully applied for selective extraction and determination of naphthalene-derived phytormones in complex matrices.

  10. Surface composition of solid-rocket exhausted aluminum oxide particles

    NASA Technical Reports Server (NTRS)

    Cofer, Wesley R., III; Winstead, Edward L.; Key, Lawrence E.

    1989-01-01

    Particulate samples of aluminum oxide were collected on Teflon filters from the exhaust plume of the Space Shuttle (STS-61A, October 30, 1985) over the altitude interval 4.6-7.6 km immediately after launch. These particles were analyzed using SEM, energy-dispersive X-ray analysis, electron spectroscopy for chemical analysis, X-ray fluorescent spectroscopy, and conventional wet-chemical techniques. The samples were 0.6-1.0 percent surface-chlorided (chlorided meaning predominantly aluminum chlorides and oxychlorides, possibly including other adsorbed forms of chloride) by weight. This level of chloriding is about one-third of the amount determined previously from laboratory-prepared alumina and surface site samples of solid-rocket-produced alumina (SRPA) after both had been exposed to moist HCl vapor at temperatures down to ambient. This level is equivalent to previous laboratory results with samples exposed to moist HCl at temperatures above the boiling point of water. It is suggested that the present lower chloriding levels, determined for samples from a 'dry' Shuttle exhaust cloud, underscore the importance of a liquid water/hydrochloric acid phase in governing the extent of surface chloriding of SRPA. The reduced chloriding is not trivial with respect to potential physical/chemical modification of the SRPA particle surfaces and their corresponding interaction with the atmosphere.

  11. Nanostructured thin solid oxide fuel cells with high power density.

    PubMed

    Ignatiev, Alex; Chen, Xin; Wu, Naijuan; Lu, Zigui; Smith, Laverne

    2008-10-28

    Nanostructured thin film solid oxide fuel cells (SOFC) have been developed for reduced temperature operation, with high power density, and to be self reforming. A thin film electrolyte (1-2 microm thickness), e.g., yttria-stabilized zirconia (YSZ), is deposited on a nickel foil substrate. The electrolyte thin film is polycrystalline when deposited on a polycrystalline nickel foil substrate, and is (100) textured when deposited on an atomically textured nickel foil substrate. The Ni foil substrate is then converted into a porous SOFC anode by photolithographic patterning and etching to develop porosity. A composite La(0.5)Sr(0.5)CoO(3) cathode is then deposited on the thin film electrolyte. The resultant thin film hetero structure fuel cells have operated at a significantly reduced temperature: as low as 470 degrees C, with a maximum power density of 140 mW cm(-2) at 575 degrees C, and an efficiency of >50%. This drastic reduction in operating temperature for an SOFC now also allows for the use of hydrocarbon fuels without the need for a separate reformer as the nickel anode effectively dissociates hydrocarbons within this temperature range. These nanostructured fuel cells show excellent potential for high power density, small volume, high efficiency fuel cells for power generation applications.

  12. Method and apparatus for assembling solid oxide fuel cells

    DOEpatents

    Szreders, Bernard E.; Campanella, Nicholas

    1989-01-01

    A plurality of jet air tubes are supported and maintained in a spaced matrix array by a positioning/insertion assembly for insertion in respective tubes of a solid oxide fuel cell (SOFC) in the assembly of an SOFC module. The positioning/insertion assembly includes a plurality of generally planar, elongated, linear vanes which are pivotally mounted at each end thereof to a support frame. The vanes, which each include a plurality of spaced slots along the facing edges thereof, may be pivotally displaced from a generally vertical orientation, wherein each jet air tube is positioned within and engaged by the aligned slots of a plurality of paired upper and lower vanes to facilitate their insertion in respective aligned SOFC tubes arranged in a matrix array, to an inclined orientation, wherein the jet air tubes may be removed from the positioning/insertion assembly after being inserted in the SOFC tubes. A rectangular compression assembly of adjustable size is adapted to receive and squeeze a matrix of SOFC tubes so as to compress the inter-tube nickel felt conductive pads which provide series/parallel electrical connection between adjacent SOFCs, with a series of increasingly larger retainer frames used to maintain larger matrices of SOFC tubes in position. Expansion of the SOFC module housing at the high operating temperatures of the SOFC is accommodated by conductive, flexible, resilient expansion, connector bars which provide support and electrical coupling at the top and bottom of the SOFC module housing.

  13. Reinforced composite sealants for solid oxide fuel cell applications

    NASA Astrophysics Data System (ADS)

    Gross, Sonja M.; Federmann, Dirk; Remmel, Josef; Pap, Michael

    Glass-ceramic sealants are commonly used as joining materials for planar solid oxide fuel cells stacks. Several requirements need to be fulfilled by these materials: beside of electrical insulation and appropriate thermal expansion, a good adhesion on the ceramic and metallic components of a SOFC stack is necessary to form a gas-tight joint. Even though the joining process might have been successful, failures and leaks often occur during the stack operation due to fracture of the brittle material under thermal stresses or during thermal cycling of the components. This study focusses on composite materials consisting of a glass matrix based on the system of BaO-CaO-SiO 2 and various filler materials, e.g. yttria-stabilized zirconia fibres or particles and silver particles. In order to evaluate a possible reinforcing influence of the filler material of the composite, tensile strength tests were carried out on circular butt joints. The highest strength values were found for the composite material with addition of silver particles, followed by the glass matrix itself without any filler addition and the lowest values were measured for the composite with YSZ particles. SEM investigations of cross-sections of the joints elucidated these results by the microstructure of the glass-ceramic sealants.

  14. Development of multilayer imprint process for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Tokumaru, Kazuki; Tsumori, Fujio; Kudo, Kentaro; Osada, Toshiko; Shinagawa, Kazunari

    2017-06-01

    Solid oxide fuel cells (SOFCs) are fuel cells made of ceramics. To increase the SOFC energy density, we developed an SOFC with a wavy electrolyte layer. As a wavy electrolyte has a larger reaction surface area than a flat electrolyte, a higher energy density could be obtained. Our proposed process is named micro-powder imprint (µPI) with a multilayer imprint process that is useful for fabricating a microscale pattern on a ceramic sheet such as an SOFC electrolyte layer. µPI is based on nanoimprint lithography; therefore, it also exhibits the same advantages of high resolution and mass productivity. The starting material for µPI is a compound sheet containing ceramic powder and binder materials consisting of thermoplastic resin. In this study, two different sheets were stacked into one sheet as a multilayer sheet for the µPI process to form a wavy compound sheet. As the initial state of the stacked sheet, including the mechanical properties of each layer, affects the final wavy shape, we changed the material composition. As a result, the SOFCs unit cell with a wavy electrolyte was fabricated. Note that the anode layer was formed at the same time. After adding the cathode layer, we succeeded in preparing a complete cell for testing power generation.

  15. Glass/Ceramic Composites for Sealing Solid Oxide Fuel Cells

    NASA Technical Reports Server (NTRS)

    Bansal, Narottam P.; Choi, Sung R.

    2007-01-01

    A family of glass/ceramic composite materials has been investigated for use as sealants in planar solid oxide fuel cells. These materials are modified versions of a barium calcium aluminosilicate glass developed previously for the same purpose. The composition of the glass in mole percentages is 35BaO + 15CaO + 5Al2O3 + 10B2O3 + 35SiO2. The glass seal was found to be susceptible to cracking during thermal cycling of the fuel cells. The goal in formulating the glass/ ceramic composite materials was to (1) retain the physical and chemical advantages that led to the prior selection of the barium calcium aluminosilicate glass as the sealant while (2) increasing strength and fracture toughness so as to reduce the tendency toward cracking. Each of the composite formulations consists of the glass plus either of two ceramic reinforcements in a proportion between 0 and 30 mole percent. One of the ceramic reinforcements consists of alumina platelets; the other one consists of particles of yttria-stabilized zirconia wherein the yttria content is 3 mole percent (3YSZ). In preparation for experiments, panels of the glass/ceramic composites were hot-pressed and machined into test bars.

  16. Formation of thin walled ceramic solid oxide fuel cells

    DOEpatents

    Claar, Terry D.; Busch, Donald E.; Picciolo, John J.

    1989-01-01

    To reduce thermal stress and improve bonding in a high temperature monolithic solid oxide fuel cell (SOFC), intermediate layers are provided between the SOFC's electrodes and electrolyte which are of different compositions. The intermediate layers are comprised of a blend of some of the materials used in the electrode and electrolyte compositions. Particle size is controlled to reduce problems involving differential shrinkage rates of the various layers when the entire structure is fired at a single temperature, while pore formers are provided in the electrolyte layers to be removed during firing for the formation of desired pores in the electrode layers. Each layer includes a binder in the form of a thermosetting acrylic which during initial processing is cured to provide a self-supporting structure with the ceramic components in the green state. A self-supporting corrugated structure is thus formed prior to firing, which the organic components of the binder and plasticizer removed during firing to provide a high strength, high temperature resistant ceramic structure of low weight and density.

  17. PRESSURIZED SOLID OXIDE FUEL CELL/GAS TURBINE POWER SYSTEM

    SciTech Connect

    W.L. Lundberg; G.A. Israelson; R.R. Moritz; S.E. Veyo; R.A. Holmes; P.R. Zafred; J.E. King; R.E. Kothmann

    2000-02-01

    Power systems based on the simplest direct integration of a pressurized solid oxide fuel cell (SOFC) generator and a gas turbine (GT) are capable of converting natural gas fuel energy to electric power with efficiencies of approximately 60% (net AC/LHV), and more complex SOFC and gas turbine arrangements can be devised for achieving even higher efficiencies. The results of a project are discussed that focused on the development of a conceptual design for a pressurized SOFC/GT power system that was intended to generate 20 MWe with at least 70% efficiency. The power system operates baseloaded in a distributed-generation application. To achieve high efficiency, the system integrates an intercooled, recuperated, reheated gas turbine with two SOFC generator stages--one operating at high pressure, and generating power, as well as providing all heat needed by the high-pressure turbine, while the second SOFC generator operates at a lower pressure, generates power, and provides all heat for the low-pressure reheat turbine. The system cycle is described, major system components are sized, the system installed-cost is estimated, and the physical arrangement of system components is discussed. Estimates of system power output, efficiency, and emissions at the design point are also presented, and the system cost of electricity estimate is developed.

  18. Direct methane solid oxide fuel cells and their related applications

    NASA Astrophysics Data System (ADS)

    Lin, Yuanbo

    Solid oxide fuel cells (SOFCs), renowned for their high electrical generation efficiency with low pollutant production, are promising for reducing global energy and environmental concerns. However, there are major barriers for SOFC commercialization. A primary challenge is reducing the capital cost of SOFC power plants to levels that can compete with other generation methods. While the focus of this thesis research was on operation of SOFCs directly with methane fuel, the underlying motivation was to make SOFCs more competitive by reducing their cost. This can be achieved by making SOFCs that reduce the size and complexity of the required "balance of plant". Firstly, direct operation of SOFCs on methane is desirable since it can eliminate the external reformer. However, effective means must be found to suppress deleterious anode coking in methane. In this thesis, the operating conditions under which SOFCs can operate stably and without anode coking were investigated in detail, and the underlying mechanisms of coking and degradation were determined. Furthermore, a novel design utilizing an inert anode barrier layer was developed and shown to substantially improve stability against coking. Secondly, the direct methane SOFCs were investigated for use as electrochemical partial oxidation (EPOx) reactors that can co-generate electricity and synthesis gas (CO+H2) from methane. The results indicated that conventional SOFCs work quite well as methane partial oxidation reactors, producing syngas at relatively high rates. While this approach would not decrease the cost of SOFC power plant, it would improve prospects for commercialization by increasing the value of the power plant, because two products, electricity and syngas, can be sold. Thirdly, SOFCs utilizing thin (La,Sr)(Ga,Mg)O3 electrolytes were demonstrated. This highly conductive material allows lower SOFC operation temperature, leading to the use of lower-cost materials for sealing, interconnection, and balance of

  19. TAPE CALENDERING MANUFACTURING PROCESS FOR MULTILAYER THIN-FILM SOLID OXIDE FUEL CELLS

    SciTech Connect

    Nguyen Minh; Kurt Montgomery

    2004-10-01

    This report summarizes the work performed by Hybrid Power Generation Systems, LLC during the Phases I and II under Contract DE-AC26-00NT40705 for the U. S. Department of Energy, National Energy Technology Laboratory (DOE/NETL) entitled ''Tape Calendering Manufacturing Process For Multilayer Thin-Film Solid Oxide Fuel Cells''. The main objective of this project was to develop the manufacturing process based on tape calendering for multilayer solid oxide fuel cells (SOFC's) using the unitized cell design concept and to demonstrate cell performance under specified operating conditions. Summarized in this report is the development and improvements to multilayer SOFC cells and the unitized cell design. Improvements to the multilayer SOFC cell were made in electrochemical performance, in both the anode and cathode, with cells demonstrating power densities of nearly 0.9 W/cm{sup 2} for 650 C operation and other cell configurations showing greater than 1.0 W/cm{sup 2} at 75% fuel utilization and 800 C. The unitized cell design was matured through design, analysis and development testing to a point that cell operation at greater than 70% fuel utilization was demonstrated at 800 C. The manufacturing process for both the multilayer cell and unitized cell design were assessed and refined, process maps were developed, forming approaches explored, and nondestructive evaluation (NDE) techniques examined.

  20. Analysis of a Planar Solid Oxide Fuel Cell based Automotive Auxiliary Power Unit

    SciTech Connect

    Keegan, Kevin R.; Khaleel, Mohammad A. ); Chick, Lawrence A. ); Recknagle, Kurtis P. ); Simner, Steve P. ); Deibler, John E. )

    2003-07-01

    The solid oxide fuel cell (SOFC) system has emerged as an important technology for automotive and stationary applications. Modeling and simulation of the SOFC system have been utilized as an integral tool in an accelerated joint SOFC system development program. Development of unique modeling approaches and their results are discussed and compared with experimental performance. One dimensional system level analysis using Aspen with an embedded stack electro-chemical model was performed resulting in effective sub-system partitioning and requirements definition. Further, a three-dimensional integrated electro-chemical/thermal/computational fluid dynamics analysis of steady-state operation was employed. The combination of one-dimensional and three-dimensional environments led to effective performance projection at all levels in the system, resulting in optimization of overall system performance early in the design cycle.