Science.gov

Sample records for pilot-scale cryogenic separation

  1. Separation of Corn Fiber and Conversion to Fuels and Chemicals Phase II: Pilot-scale Operation

    SciTech Connect

    Abbas, Charles; Beery, Kyle; Orth, Rick; Zacher, Alan

    2007-09-28

    The purpose of the Department of Energy (DOE)-supported corn fiber conversion project, “Separation of Corn Fiber and Conversion to Fuels and Chemicals Phase II: Pilot-scale Operation” is to develop and demonstrate an integrated, economical process for the separation of corn fiber into its principal components to produce higher value-added fuel (ethanol and biodiesel), nutraceuticals (phytosterols), chemicals (polyols), and animal feed (corn fiber molasses). This project has successfully demonstrated the corn fiber conversion process on the pilot scale, and ensured that the process will integrate well into existing ADM corn wet-mills. This process involves hydrolyzing the corn fiber to solubilize 50% of the corn fiber as oligosaccharides and soluble protein. The solubilized fiber is removed and the remaining fiber residue is solvent extracted to remove the corn fiber oil, which contains valuable phytosterols. The extracted oil is refined to separate the phytosterols and the remaining oil is converted to biodiesel. The de-oiled fiber is enzymatically hydrolyzed and remixed with the soluble oligosaccharides in a fermentation vessel where it is fermented by a recombinant yeast, which is capable of fermenting the glucose and xylose to produce ethanol. The fermentation broth is distilled to remove the ethanol. The stillage is centrifuged to separate the yeast cell mass from the soluble components. The yeast cell mass is sold as a high-protein yeast cream and the remaining sugars in the stillage can be purified to produce a feedstock for catalytic conversion of the sugars to polyols (mainly ethylene glycol and propylene glycol) if desirable. The remaining materials from the purification step and any materials remaining after catalytic conversion are concentrated and sold as a corn fiber molasses. Additional high-value products are being investigated for the use of the corn fiber as a dietary fiber sources.

  2. Separation of Corn Fiber and Conversion to Fuels and Chemicals: Pilot-Scale Operation

    SciTech Connect

    2006-04-01

    This project focuses on the development and pilot-scale testing of technologies that will enable the development of a biorefinery capable of economically deriving high-value chemicals and oils from lower value corn fiber.

  3. Photolytic separation of isotopes in cryogenic solution

    DOEpatents

    Freund, S.M.; Maier, W.B. II; Holland, R.F.; Battie, W.H.

    Separation of carbon isotopes by photolysis of CS/sub 2/ in cryogenic solutions of nitrogen, krypton and argon with 206 nm light from an iodine resonance lamp is reported. The spectral distributionn of the ultraviolet absorption depends on solvent. Thus, in liquid nitrogen the photolytic decomposition rate of /sup 13/CS/sub 2/ is greater than that of /sup 12/CS/sub 2/ (because the absorption of 206 nm radiation is greater for /sup 13/CS/sub 2/), whereas in liquid krypton and liquid argon the reverse is true. The shift in ultraviolet spectrum is a general phenomenon readily characterized as a function of solvent polarizability, and exhibits behavior similar to that for vibrational transitions occurring in the infrared.

  4. Photolytic separation of isotopes in cryogenic solution

    DOEpatents

    Freund, Samuel M.; Maier, II, William B.; Holland, Redus F.; Beattie, Willard H.

    1985-01-01

    Separation of carbon isotopes by photolysis of CS.sub.2 in cryogenic solutions of nitrogen, krypton and argon with 206 nm light from an iodine resonance lamp is reported. The spectral distribution of the ultraviolet absorption depends on solvent. Thus, in liquid nitrogen the photolytic decomposition rate of .sup.13 CS.sub.2 is greater than that of .sup.12 CS.sub.2 (because the absorption of 206 nm radiation is greater for .sup.13 CS.sub.2), whereas in liquid krypton and liquid argon the reverse is true. The shift in ultraviolet spectrum is a general phenomenon readily characterized as a function of solvent polarizability, and exhibits behavior similar to that for vibrational transitions occurring in the infrared.

  5. Membrane-augmented cryogenic methane/nitrogen separation

    DOEpatents

    Lokhandwala, K.

    1997-07-15

    A membrane separation process is described which is combined with a cryogenic separation process for treating a gas stream containing methane, nitrogen and at least one other component. The membrane separation process works by preferentially permeating methane and the other component and rejecting nitrogen. The process is particularly useful in removing components such as water, carbon dioxide or C{sub +2} hydrocarbons that might otherwise freeze and plug the cryogenic equipment. 10 figs.

  6. Membrane-augmented cryogenic methane/nitrogen separation

    DOEpatents

    Lokhandwala, Kaaeid

    1997-01-01

    A membrane separation process combined with a cryogenic separation process for treating a gas stream containing methane, nitrogen and at least one other component. The membrane separation process works by preferentially permeating methane and the other component and rejecting nitrogen. The process is particularly useful in removing components such as water, carbon dioxide or C.sub.3+ hydrocarbons that might otherwise freeze and plug the cryogenic equipment.

  7. Pilot-scale test of an advanced, integrated wastewater treatment process with sludge reduction, inorganic solids separation, phosphorus recovery, and enhanced nutrient removal (SIPER).

    PubMed

    Yan, Peng; Ji, Fangying; Wang, Jing; Fan, Jianping; Guan, Wei; Chen, Qingkong

    2013-08-01

    Sludge reduction technologies are increasingly important in wastewater treatment, but have some defects. In order to remedy them, a novel, integrated process including sludge reduction, inorganic solids separation, phosphorus recovery, and enhanced nutrient removal was developed. The pilot-scale system was operated steadily at a treatment scale of 10 m(3)/d for 90 days. The results showed excellent nutrient removal, with average removal efficiencies for NH4(+)-N, TN, TP, and COD reaching 98.2 ± 1.34%, 75.5 ± 3.46%, 95.3 ± 1.65%, and 92.7 ± 2.49%, respectively. The ratio of mixed liquor volatile suspended solids (MLVSS) to mixed liquor suspended solids (MLSS) in the system gradually increased, from 0.33 to 0.52. The process effectively prevented the accumulation of inert or inorganic solids in activated sludge. Phosphorus was recovered as a crystalline product with aluminum ion from wastewater. The observed sludge yield Yobs of the system was 0.103 gVSS/g COD, demonstrating that the system's sludge reduction potential is excellent.

  8. Pilot-scale waste activated sludge alkaline fermentation, fermentation liquid separation, and application of fermentation liquid to improve biological nutrient removal.

    PubMed

    Li, Xiang; Chen, Hong; Hu, Lanfang; Yu, Lei; Chen, Yinguang; Gu, Guowei

    2011-03-01

    The use of sludge fermentative short-chain fatty acids (SCFA) as an additional carbon source of biological nutrient removal (BNR) has drawn much attention recently as it can reuse sludge organics, reduce waste activated sludge production, and improve BNR performance. Our previous laboratory study had shown that the SCFA production was significantly enhanced by controlling sludge fermentation at pH 10 with NaOH. This paper focused on a pilot-scale study of alkaline fermentation of waste activated sludge, separation of the fermentation liquid from the alkaline fermentation system, and application of the fermentation liquid to improve municipal biological nitrogen and phosphorus removal. NaOH and Ca(OH)(2) were used respectively to adjust the alkaline fermentation pH, and their effects on sludge fermentation and fermentation liquid separation were compared. The results showed that the use of Ca(OH)(2) had almost the same effect on SCFA production improvement and sludge volatile suspended solids reduction as that of NaOH, but it exhibited better sludge dewatering, lower chemical costs, and higher fermentation liquid recovery efficiency. When the fermentation liquids, adjusted with Ca(OH)(2) and NaOH respectively, were added continuously to an anaerobic-anoxic-aerobic municipal wastewater BNR system, both the nitrogen and phosphorus removals, compared with the control, were improved to the same levels. This was attributed to the increase of not only influent COD but also denitrifying phosphorus removal capability. It seems that the use of Ca(OH)(2) to control sludge fermentation at pH 10 for efficiently producing a carbon source for BNR is feasible.

  9. Thermal Analysis of Cryogenic Hydrogen Liquid Separator

    NASA Technical Reports Server (NTRS)

    Congiardo, Jared F.; Fortier, Craig R. (Editor)

    2014-01-01

    During launch for the new Space Launch System (SLS) liquid hydrogen is bleed through the engines during replenish, pre-press, and extended pre-press to condition the engines prior to launch. The predicted bleed flow rates are larger than for the shuttle program. A consequence of the increased flow rates is having liquif hydrogen in the vent system, which the facilities was never designed to handle. To remedy the problem a liquid separator is being designed in the system to accumulated the liquid propellant and protect the facility flare stack (which can only handle gas). The attached document is a presentation of the current thermalfluid analysis performed for the separator and will be presented at the Thermal and Fluid Analysis Workshop (NASA workshop) next week in Cleveland, Ohio.

  10. Cryogenic molecular separation system for radioactive 11C ion acceleration

    NASA Astrophysics Data System (ADS)

    Katagiri, K.; Noda, A.; Suzuki, K.; Nagatsu, K.; Boytsov, A. Yu.; Donets, D. E.; Donets, E. D.; Donets, E. E.; Ramzdorf, A. Yu.; Nakao, M.; Hojo, S.; Wakui, T.; Noda, K.

    2015-12-01

    A 11C molecular production/separation system (CMPS) has been developed as part of an isotope separation on line system for simultaneous positron emission tomography imaging and heavy-ion cancer therapy using radioactive 11C ion beams. In the ISOL system, 11CH4 molecules will be produced by proton irradiation and separated from residual air impurities and impurities produced during the irradiation. The CMPS includes two cryogenic traps to separate specific molecules selectively from impurities by using vapor pressure differences among the molecular species. To investigate the fundamental performance of the CMPS, we performed separation experiments with non-radioactive 12CH4 gases, which can simulate the chemical characteristics of 11CH4 gases. We investigated the separation of CH4 molecules from impurities, which will be present as residual gases and are expected to be difficult to separate because the vapor pressure of air molecules is close to that of CH4. We determined the collection/separation efficiencies of the CMPS for various amounts of air impurities and found desirable operating conditions for the CMPS to be used as a molecular separation device in our ISOL system.

  11. Investigation related to hydrogen isotopes separation by cryogenic distillation

    SciTech Connect

    Bornea, A.; Zamfirache, M.; Stefanescu, I.; Preda, A.; Balteanu, O.; Stefan, I.

    2008-07-15

    Research conducted in the last fifty years has shown that one of the most efficient techniques of removing tritium from the heavy water used as moderator and coolant in CANDU reactors (as that operated at Cernavoda (Romania)) is hydrogen cryogenic distillation. Designing and implementing the concept of cryogenic distillation columns require experiments to be conducted as well as computer simulations. Particularly, computer simulations are of great importance when designing and evaluating the performances of a column or a series of columns. Experimental data collected from laboratory work will be used as input for computer simulations run at larger scale (for The Pilot Plant for Tritium and Deuterium Separation) in order to increase the confidence in the simulated results. Studies carried out were focused on the following: - Quantitative analyses of important parameters such as the number of theoretical plates, inlet area, reflux flow, flow-rates extraction, working pressure, etc. - Columns connected in series in such a way to fulfil the separation requirements. Experiments were carried out on a laboratory-scale installation to investigate the performance of contact elements with continuous packing. The packing was manufactured in our institute. (authors)

  12. Pilot Scale Advanced Fogging Demonstration

    SciTech Connect

    Demmer, Rick L.; Fox, Don T.; Archiblad, Kip E.

    2015-01-01

    Experiments in 2006 developed a useful fog solution using three different chemical constituents. Optimization of the fog recipe and use of commercially available equipment were identified as needs that had not been addressed. During 2012 development work it was noted that low concentrations of the components hampered coverage and drying in the United Kingdom’s National Nuclear Laboratory’s testing much more so than was evident in the 2006 tests. In fiscal year 2014 the Idaho National Laboratory undertook a systematic optimization of the fogging formulation and conducted a non-radioactive, pilot scale demonstration using commercially available fogging equipment. While not as sophisticated as the equipment used in earlier testing, the new approach is much less expensive and readily available for smaller scale operations. Pilot scale testing was important to validate new equipment of an appropriate scale, optimize the chemistry of the fogging solution, and to realize the conceptual approach.

  13. Advanced Remote Maintenance Design for Pilot-Scale Centrifugal Contactors

    SciTech Connect

    Jack Law; David Meikrantz; Troy Garn; Lawrence Macaluso

    2011-02-01

    Advanced designs of used nuclear fuel recycling processes and radioactive waste treatment processes are expected to include more ambitious goals for aqueous based separations including; higher separations efficiency, high-level waste minimization, and a greater focus on continuous processes to minimize cost and footprint. Therefore, annular centrifugal contactors are destined to play a more important role for such future processing schemes. Pilot-scale testing will be an integral part of development of many of these processes. An advanced design for remote maintenance of pilot-scale centrifugal contactors has been developed and a prototype module fabricated and tested for a commercially available pilot-scale centrifugal contactor (CINC V-02, 5-cm rotor diameter). Advanced design features include air actuated clamps for holding the motor-rotor assembly in place, an integral electrical connection, upper flange o-rings, a welded bottom plate, a lifting bale, and guide pins. These design features will allow for rapid replacement of the motor rotor assembly, which can be accomplished while maintaining process equilibrium. Hydraulic testing of a three-stage prototype unit was also performed to verify that design changes did not impact performance of the centrifugal contactors. Details of the pilot-scale remote maintenance design, results of testing in a remote mockup test facility, and results of hydraulic testing of the advanced design are provided.

  14. Cryogenic system with GM cryocooler for krypton, xenon separation from hydrogen-helium purge gas

    NASA Astrophysics Data System (ADS)

    Chu, X. X.; Zhang, M. M.; Zhang, D. X.; Xu, D.; Qian, Y.; Liu, W.

    2014-01-01

    In the thorium molten salt reactor (TMSR), fission products such as krypton, xenon and tritium will be produced continuously in the process of nuclear fission reaction. A cryogenic system with a two stage GM cryocooler was designed to separate Kr, Xe, and H2 from helium purge gas. The temperatures of two stage heat exchanger condensation tanks were maintained at about 38 K and 4.5 K, respectively. The main fluid parameters of heat transfer were confirmed, and the structural heat exchanger equipment and cold box were designed. Designed concentrations after cryogenic separation of Kr, Xe and H2 in helium recycle gas are less than 1 ppb.

  15. Cryogenic system with GM cryocooler for krypton, xenon separation from hydrogen-helium purge gas

    SciTech Connect

    Chu, X. X.; Zhang, D. X.; Qian, Y.; Liu, W.; Zhang, M. M.; Xu, D.

    2014-01-29

    In the thorium molten salt reactor (TMSR), fission products such as krypton, xenon and tritium will be produced continuously in the process of nuclear fission reaction. A cryogenic system with a two stage GM cryocooler was designed to separate Kr, Xe, and H{sub 2} from helium purge gas. The temperatures of two stage heat exchanger condensation tanks were maintained at about 38 K and 4.5 K, respectively. The main fluid parameters of heat transfer were confirmed, and the structural heat exchanger equipment and cold box were designed. Designed concentrations after cryogenic separation of Kr, Xe and H{sub 2} in helium recycle gas are less than 1 ppb.

  16. Failure Analysis of a Pilot Scale Melter

    SciTech Connect

    Imrich, K J

    2001-09-14

    Failure of the pilot-scale test melter resulted from severe overheating of the Inconel 690 jacketed molybdenum electrode. Extreme temperatures were required to melt the glass during this campaign because the feed material contained a very high waste loading.

  17. Cryogenic molecular separation system for radioactive {sup 11}C ion acceleration

    SciTech Connect

    Katagiri, K.; Noda, A.; Suzuki, K.; Nagatsu, K.; Nakao, M.; Hojo, S.; Wakui, T.; Noda, K.; Boytsov, A. Yu.; Donets, D. E.; Donets, E. D.; Donets, E. E.; Ramzdorf, A. Yu.

    2015-12-15

    A {sup 11}C molecular production/separation system (CMPS) has been developed as part of an isotope separation on line system for simultaneous positron emission tomography imaging and heavy-ion cancer therapy using radioactive {sup 11}C ion beams. In the ISOL system, {sup 11}CH{sub 4} molecules will be produced by proton irradiation and separated from residual air impurities and impurities produced during the irradiation. The CMPS includes two cryogenic traps to separate specific molecules selectively from impurities by using vapor pressure differences among the molecular species. To investigate the fundamental performance of the CMPS, we performed separation experiments with non-radioactive {sup 12}CH{sub 4} gases, which can simulate the chemical characteristics of {sup 11}CH{sub 4} gases. We investigated the separation of CH{sub 4} molecules from impurities, which will be present as residual gases and are expected to be difficult to separate because the vapor pressure of air molecules is close to that of CH{sub 4}. We determined the collection/separation efficiencies of the CMPS for various amounts of air impurities and found desirable operating conditions for the CMPS to be used as a molecular separation device in our ISOL system.

  18. Integrated Cryogenic System for CO2 Separation and Lng Production from Landfill Gas

    NASA Astrophysics Data System (ADS)

    Chang, H. M.; Chung, M. J.; Park, S. B.

    2010-04-01

    An integrated cryogenic system to separate carbon dioxide (CO2) and produce LNG from landfill gas is investigated and designed. The main objective of this design is to eliminate the requirement of a standard CO2 removal process in the liquefaction system such distillation or (temperature or pressure) swing adsorption, and to directly separate carbon dioxide as frost at the liquefying channel of methane. Two identical sets of heat exchangers are installed in parallel and switched alternatively with a time period so that one is in separation-liquefaction mode while the other is in CO2 clean-up mode. A thermal regeneration scheme is presented for the purpose of saving energy and avoiding the stoppage of LNG production followed by the flow switching. The switching period is determined from results of a combined heat and mass transfer analysis on the CO2 freeze-out process.

  19. SHIRCO PILOT-SCALE INFRARED INCINERATION SYSTEM AT THE ROSE TOWNSHIP DEMODE ROAD SUPERFUND SITE

    EPA Science Inventory

    Under the Superfund Innovative Technology Evaluation or SITE Program, an evaluation was made of the Shirco Pilot-Scale Infrared Incineration System during 17 separate test runs under varying operating conditions. The tests were conducted at the Demode Road Superfund site in Ros...

  20. Cryogen-free dilution refrigerator with separate 1K cooling circuit.

    NASA Astrophysics Data System (ADS)

    Uhlig, Kurt

    2012-06-01

    Helium-3,4 dilution refrigeration is indispensable for low temperature science and engineering as it is the only method which provides temperatures between 0.3 K and 0.005 K for unlimited working periods. Cryogen-free dilution refrigerators are about to replace traditional cryostats with liquid helium precooling. The dilution circuit is always precooled by a two-stage pulse tube cryocooler; therefore, refrigeration capacities are available to the experimentalist at the temperatures of the two stages of the pulse tube cooler, and furthermore at three temperatures of the dilution circuit (~ 0.7 K - still, 0.1 K - heat exchanger, ~ 0.01 K - mixing chamber). However, there are quite a few applications (e.g. quantum information processing or astro-physics) where the cooling power of the still near ~ 1K is not sufficient to cool amplifiers and electric lines. In our work we present a dilution refrigerator where a He-4 cooling circuit has been added in the cryostat to the dilution circuit. This He-4 circuit provides up to 60 mW of refrigeration capacity in addition to the cooling capacity of ~ 30 mW of the still. The dilution circuit and the 1Kcircuit can be operated together or separately.

  1. ORGANIC EMISSIONS FROM PILOT-SCALE INCINERATION OF CFCS

    EPA Science Inventory

    The paper gives results of the characterization of organic emissions resulting from the pilot-scale incineration of trichlorofluoromethane (CFC-11) and dichlorodifluoromethane (CFC-12) under varied feed concentrations. (NOTE: As a result of the Montreal Protocol, an international...

  2. PILOT-SCALE HYDRAULIC TESTING OF RESORCINOL FORMALDEHYDE ION EXCHANGE RESIN

    SciTech Connect

    Adamson, D.

    2009-05-28

    Savannah River National Laboratory (SRNL) performed pilot-scale hydraulic/chemical testing of spherical resorcinol formaldehyde (RF) ion exchange (IX) resin for the River Protection Project-Hanford Tank Waste Treatment & Immobilization Plant (WTP) Project. The RF resin hydraulic cycle testing was conducted in two pilot-scale IX columns, 1/4 and 1/2 scale. A total of twenty-three hydraulic/chemical cycles were successfully completed on the spherical RF resin. Sixteen of these cycles were completed in the 24-inch IX Column (1/2 scale column). Hydraulic testing showed that the permeability of the RF resin remained essentially constant, with no observed trend in the reduction of the permeability as the number of cycles increased. The permeability during the pilot-scale testing was 3 times better than the design requirements of the WTP full-scale IX system. The RF resin bed showed no tendency to form fissures or pack more densely as the number of cycles increased. Particle size measurements of the RF resin showed no indication of particle size change (for a given chemical) with cycles and essentially no fines formation. The permeability of the resin bed was uniform with respect to changes in bed depth. Upflow Regeneration and Simulant Introduction in the IX columns revealed another RF resin benefit; negligible radial pressures to the column walls from the swelling of resin beads. The hydraulic and chemical performance of the spherical RF resin during cycle testing was found to be superior to all other tested IX resins. The pilot-scale testing indicates that the RF resin is durable and should hold up to many hydraulic cycles in actual radioactive Cesium (Cs) separation.

  3. Practical-scale tests of cryogenic molecular sieve for separating low-concentration hydrogen isotopes from helium

    SciTech Connect

    Willms, R.S.; Taylor, D.J.; Enoeda, Mikio; Okuno, Kenji

    1994-06-01

    Earlier bench-scale work at the Tritium Systems Test Assembly (TSTA) at Los Alamos National Laboratory examined a number of adsorbents for their suitability for separating low-concentration hydrogen (no tritium) from helium. One of the effective adsorbents was Linde 5A molecular sieve. Recently, experiments including tritium were conducted using practical-scale adsorbers. These tests used existing cryogenic molecular sieve beds (CMSB`s) which each contain about 1.6 kg of Linde 5A molecular sieve. They are part of the TSTA integrated tritium processing system. Gas was fed to each CMSB at about 13 SLPM with a nominal composition of 99% He, 0.98% H{sub 2} and 0.02% HT. In all cases, for an extended period of time, the beds allowed no detectable (via Raman spectroscopy) hydrogen isotopes to escape in the bed effluent. Thereafter, the hydrogen isotopes appeared in the bed exit with a relatively sharp breakthrough curve. This work concludes that cryogenic molecular sieve adsorption is an practical and effective means of separating low-concentration hydrogen isotopes from a helium carrier.

  4. The Characterization of Grade PCEA Recycle Graphite Pilot Scale Billets

    SciTech Connect

    Burchell, Timothy D; Pappano, Peter J

    2010-10-01

    Here we report the physical properties of a series specimens machined from pilot scale (~ 152 mm diameter x ~305 mm length) grade PCEA recycle billets manufactured by GrafTech. The pilot scale billets were processed with increasing amounts of (unirradiated) graphite (from 20% to 100%) introduced to the formulation with the goal of determining if large fractions of recycle graphite have a deleterious effect on properties. The properties determined include Bulk Density, Electrical Resistivity, Elastic (Young s) Modulus, and Coefficient of Thermal Expansion. Although property variations were observed to be correlated with the recycle fraction, the magnitude of the variations was noted to be small.

  5. The influence of selected parameters on the efficiency and economic charactersistics of the oxy-type coal unit with a membrane-cryogenic oxygen separator

    NASA Astrophysics Data System (ADS)

    Kotowicz, Janusz; Berdowska, Sylwia

    2016-03-01

    In this paper a 600 MW oxy-type coal unit with a pulverized bed boiler and a membrane-cryogenic oxygen separator and carbon capture installation was analyzed. A membrane-cryogenic oxygen separation installation consists of a membrane module and two cryogenic distillation columns. In this system oxygen is produced with the purity equal to 95%. Installation of carbon capture was based on the physical separation method and allows to reduce the CO2 emission by 90%. In this work the influence of the main parameter of the membrane process - the selectivity coefficient, on the efficiency of the coal unit was presented. The economic analysis with the use of the break-even point method was carried out. The economic calculations were realized in view of the break-even price of electricity depending on a coal unit availability.

  6. COOLING COIL EFFECTS ON BLENDING IN A PILOT SCALE TANK

    SciTech Connect

    Leishear, R.; Poirier, M.; Fowley, M.; Steeper, T.

    2010-08-26

    Blending, or mixing, processes in 1.3 million gallon nuclear waste tanks are complicated by the fact that miles of serpentine, vertical, cooling coils are installed in the tanks. As a step toward investigating blending interference due to coils in this type of tank, a 1/10.85 scale tank and pump model were constructed for pilot scale testing. A series of tests were performed in this scaled tank by adding blue dye to visualize blending, and by adding acid or base tracers to solution to quantify the time required to effectively blend the tank contents. The acid and base tests were monitored with pH probes, which were located in the pilot scale tank to ensure that representative samples were obtained. Using the probes, the hydronium ion concentration [H{sup +}] was measured to ensure that a uniform concentration was obtained throughout the tank. As a result of pilot scale testing, a significantly improved understanding of mixing, or blending, in nuclear waste tanks has been achieved. Evaluation of test data showed that cooling coils in the waste tank model increased pilot scale blending times by 200% in the recommended operating range, compared to previous theoretical estimates of a 10-50% increase. Below the planned operating range, pilot scale blending times were increased by as much as 700% in a tank with coils installed. One pump, rather than two or more, was shown to effectively blend the tank contents, and dual pump nozzles installed parallel to the tank wall were shown to provide optimal blending. In short, experimental results varied significantly from expectations.

  7. Determination of the separation efficiencies of a single-stage cryogenic distillation setup to remove krypton out of xenon by using a 83mKr tracer method

    NASA Astrophysics Data System (ADS)

    Rosendahl, S.; Brown, E.; Cristescu, I.; Fieguth, A.; Huhmann, C.; Lebeda, O.; Murra, M.; Weinheimer, C.

    2015-11-01

    The separation of krypton and xenon is of particular importance for the field of direct dark matter search with liquid xenon detectors. The intrinsic contamination of the xenon with radioactive 85Kr makes a significant background for these kinds of low count-rate experiments and has to be removed beforehand. This can be achieved by cryogenic distillation, a technique widely used in industry, using the different vapor pressures of krypton and xenon. In this paper, we present an investigation on the separation performance of a single stage distillation system using a radioactive 83mKr-tracer method. The separation characteristics under different operation conditions are determined for very low concentrations of krypton in xenon at the level of 83mKr/Xe = 1.9 ṡ 10-15, demonstrating, that cryogenic distillation in this regime is working. The observed separation is in agreement with the expectation from the different volatilities of krypton and xenon. This cryogenic distillation station is the first step on the way to a multi-stage cryogenic distillation column for the next generation of direct dark matter experiment XENON1T.

  8. Determination of the separation efficiencies of a single-stage cryogenic distillation setup to remove krypton out of xenon by using a (83m)Kr tracer method.

    PubMed

    Rosendahl, S; Brown, E; Cristescu, I; Fieguth, A; Huhmann, C; Lebeda, O; Murra, M; Weinheimer, C

    2015-11-01

    The separation of krypton and xenon is of particular importance for the field of direct dark matter search with liquid xenon detectors. The intrinsic contamination of the xenon with radioactive (85)Kr makes a significant background for these kinds of low count-rate experiments and has to be removed beforehand. This can be achieved by cryogenic distillation, a technique widely used in industry, using the different vapor pressures of krypton and xenon. In this paper, we present an investigation on the separation performance of a single stage distillation system using a radioactive (83m)Kr-tracer method. The separation characteristics under different operation conditions are determined for very low concentrations of krypton in xenon at the level of (83m)Kr/Xe = 1.9 ⋅ 10(-15), demonstrating, that cryogenic distillation in this regime is working. The observed separation is in agreement with the expectation from the different volatilities of krypton and xenon. This cryogenic distillation station is the first step on the way to a multi-stage cryogenic distillation column for the next generation of direct dark matter experiment XENON1T.

  9. Determination of the separation efficiencies of a single-stage cryogenic distillation setup to remove krypton out of xenon by using a (83m)Kr tracer method.

    PubMed

    Rosendahl, S; Brown, E; Cristescu, I; Fieguth, A; Huhmann, C; Lebeda, O; Murra, M; Weinheimer, C

    2015-11-01

    The separation of krypton and xenon is of particular importance for the field of direct dark matter search with liquid xenon detectors. The intrinsic contamination of the xenon with radioactive (85)Kr makes a significant background for these kinds of low count-rate experiments and has to be removed beforehand. This can be achieved by cryogenic distillation, a technique widely used in industry, using the different vapor pressures of krypton and xenon. In this paper, we present an investigation on the separation performance of a single stage distillation system using a radioactive (83m)Kr-tracer method. The separation characteristics under different operation conditions are determined for very low concentrations of krypton in xenon at the level of (83m)Kr/Xe = 1.9 ⋅ 10(-15), demonstrating, that cryogenic distillation in this regime is working. The observed separation is in agreement with the expectation from the different volatilities of krypton and xenon. This cryogenic distillation station is the first step on the way to a multi-stage cryogenic distillation column for the next generation of direct dark matter experiment XENON1T. PMID:26628169

  10. Modeling of Pilot-Scale Salt-cake Dissolution

    SciTech Connect

    Toghiani, R.K.; Smith, L.T.; Lindner, J.S.; Tachiev, G.I.; Yaari, G.

    2006-07-01

    Large portions of the high-level waste present at the Hanford Site and Savannah River Site are comprised of porous salts with associated interstitial liquors. Various processes have been proposed wherein the aqueous phase is removed followed by dissolution of the salt with further mixing or blending of the resulting stream in a receiver tank. This leads to a large reduction in the radioactivity for the dissolved salt-cake; however, the interstitial retrieval process is hindered by capillary forces within the salt-cake pores and large aqueous phase fractions may remain. Thus, the interim stabilized or low-curie salt processes may have less separation effectiveness than desired. In addition, based on the initial extent of pretreatment of the waste, the salt-cake may be either unsaturated or hydraulically saturated. Different interactions are expected based on the contact of the diluent with the salt and/or on mixing the diluent with the salt and some fraction of interstitial liquid. The initial approximation is that the dissolution is governed by the associated thermodynamics of the system. This may be correct assuming sufficient time for contact between the salt and diluent has occurred. Pilot-scale simulant salt-cake dissolution experiments have been conducted by the Applied Research Center (ARC) at Florida International University. As part of a companion program, these experiments have been modeled at the Diagnostic Instrumentation and Analysis Laboratory (DIAL, Mississippi State University) using the Environmental Simulation Program (ESP, OLI Systems, Inc.). Hanford simulant compositions were examined under unsaturated and saturated conditions. To account for channeling that occurred during the unsaturated experiment, additional operations were required for the process flowsheet. Direct modeling of the saturated bed was possible without this consideration. The results have impacts on the salt-cake retrieval process. First, depending on the extent of interstitial

  11. Laboratory to pilot scale: Microwave extraction for polyphenols lettuce.

    PubMed

    Périno, Sandrine; Pierson, Jean T; Ruiz, Karine; Cravotto, Giancarlo; Chemat, Farid

    2016-08-01

    Microwave hydrodiffusion and gravity (MHG) technique has been applied to pilot-scale solvent-free microwave extraction (SFME) of polyphenols from Lettuce sativa. Following the dictates of green extraction and with the aim to save time and energy, the lab-scale knowledge on SFME was exploited for the development of a pilot-scale process. The investigation entailed the optimization of all main parameters (temperature, time, extracted water volume, etc.) and we showed that the polyphenols composition profile under SFME was similar to the classic methods though a bit lower in total content. The energy consumption in the optimized procedure (30min) was 1W/g of fresh matrix. PMID:26988482

  12. Pilot scale fermentation of Jerusalem artichoke tuber pulp mashes

    SciTech Connect

    Ziobro, G.C.; Williams, L.A.

    1983-01-01

    Processing and fermentation of Jerusalem artichoke (Helianthus tuberosus L.) tuber pulp mashes were successfully carried out at pilot scales of 60 gallons and 1000 gallons. Whole tubers were pulped mechanically into a thick mash and fermented, using commercially available Saccharomyces cerevisiae and selected strains of Kluyveromyces fragilis. EtOH fermentation yields ranging from 50-70% of theoretical maximum were obtained in 3-4 days. Several problems regarding the processing and direct fermentation of tuber pulp mashes are discussed.

  13. Pilot-scale tests of HEME and HEPA dissolution process

    SciTech Connect

    Qureshi, Z.H.; Strege, D.K.

    1994-06-01

    A series of pilot-scale demonstration tests for the dissolution of High Efficiency Mist Eliminators (HEME`s) and High Efficiency Particulate Airfilters (HEPA) were performed on a 1/5th linear scale. These fiberglass filters are to be used in the Defense Waste Processing Facility (DWPF) to decontaminate the effluents from the off-gases generated during the feed preparation process and vitrification. When removed, these filters will be dissolved in the Decontamination Waste Treatment Tank (DWTT) using 5 wt% NaOH solution. The contaminated fiberglass is converted to an aqueous stream which will be transferred to the waste tanks. The filter metal structure will be rinsed with process water before its disposal as low-level solid waste. The pilot-scale study reported here successfully demonstrated a simple one step process using 5 wt% NaOH solution. The proposed process requires the installation of a new water spray ring with 30 nozzles. In addition to the reduced waste generated, the total process time is reduced to 48 hours only (66% saving in time). The pilot-scale tests clearly demonstrated that the dissolution process of HEMEs has two stages - chemical digestion of the filter and mechanical erosion of the digested filter. The digestion is achieved by a boiling 5 wt% caustic solutions, whereas the mechanical break down of the digested filter is successfully achieved by spraying process water on the digested filter. An alternate method of breaking down the digested filter by increased air sparging of the solution was found to be marginally successful are best. The pilot-scale tests also demonstrated that the products of dissolution are easily pumpable by a centrifugal pump.

  14. Simulation of a Novel Single-column Cryogenic Air Separation Process Using LNG Cold Energy

    NASA Astrophysics Data System (ADS)

    Jieyu, Zheng; Yanzhong, Li; Guangpeng, Li; Biao, Si

    In this paper, a novel single-column air separation process is proposed with the implementation of heat pump technique and introduction of LNG coldenergy. The proposed process is verifiedand optimized through simulation on the Aspen Hysys® platform. Simulation results reveal that thepower consumption per unit mass of liquid productis around 0.218 kWh/kg, and the total exergy efficiency of the systemis 0.575. According to the latest literatures, an energy saving of 39.1% is achieved compared with those using conventional double-column air separation units.The introduction of LNG cold energy is an effective way to increase the system efficiency.

  15. PILOT-SCALE HYDRAULIC TESTING OF RESORCINOL FORMALDEHYDE ION EXCHANGE RESIN

    SciTech Connect

    Adamson, D

    2007-01-09

    morphology. The skeletal density of the RF resin in the 24-inch IX Column increased slightly with cycling (in both hydrogen and sodium form). The chemical solutions used in the pilot-scale testing remained clear throughout testing, indicating very little chemical breakdown of the RF resin beads. The RF resin particles did not break down and produce fines, which would have resulted in higher pressure drops across the resin bed. Three cesium (Cs) loading tests were conducted on the RF resin in pilot-scale IX columns. Laboratory analyses concluded the Cs in the effluent never exceeded the detection limit. Therefore, there was no measurable degradation in cesium removal performance. Using the pilot-scale systems to add the RF resin to the columns and removing the resin from the columns was found to work well. The resin was added and removed from the columns three times with no operational concerns. Whether the resin was in sodium or hydrogen form, the resin flowed well and resulted in an ideal resin bed formation during each Resin Addition. During Resin Removal, 99+ % of the resin was easily sluiced out of the IX column. The hydraulic performance of the spherical RF resin during cycle testing was found to be superior to all other tested IX resins, and SRNL testing indicates that the resin should hold up to many cycles in actual radioactive Cs separation. The RF resin was found to be durable in the long term cycle testing and should result in a cost saving in actual operations when compared to other IX resins.

  16. PILOT-SCALE HYDRAULIC TESTING OF RESORCINOL FORMALDEHYDE ION EXCHANGE RESIN

    SciTech Connect

    Adamson, D

    2006-11-08

    morphology. The skeletal density of the RF resin in the 24 inch IX Column increased slightly with cycling (in both hydrogen and sodium form). The chemical solutions used in the pilot-scale testing remained clear throughout testing, indicating very little chemical breakdown of the RF resin beads. The RF resin particles did not break down and produce fines, which would have resulted in higher pressure drops across the resin bed. Three cesium (Cs) loading tests were conducted on the RF resin in pilot-scale IX columns. Laboratory analyses concluded the Cs in the effluent never exceeded the detection limit. Therefore, there was no measurable degradation in cesium removal performance. Using the pilot-scale systems to add the RF resin to the columns and removing the resin from the columns was found to work well. The resin was added and removed from the columns three times with no operational concerns. Whether the resin was in sodium or hydrogen form, the resin flowed well and resulted in an ideal resin bed formation during each Resin Addition. During Resin Removal, 99+ % of the resin was easily sluiced out of the IX column. The hydraulic performance of the spherical RF resin during cycle testing was found to be superior to all other tested IX resins, and SRNL testing indicates that the resin should hold up to many cycles in actual radioactive Cs separation. The RF resin was found to be durable in the long term cycle testing and should result in a cost saving in actual operations when compared to other IX resins.

  17. Comprehensive bench- and pilot-scale investigation of trace organic compounds rejection by forward osmosis.

    PubMed

    Hancock, Nathan T; Xu, Pei; Heil, Dean M; Bellona, Christopher; Cath, Tzahi Y

    2011-10-01

    Forward osmosis (FO) is a membrane separation technology that has been studied in recent years for application in water treatment and desalination. It can best be utilized as an advanced pretreatment for desalination processes such as reverse osmosis (RO) and nanofiltration (NF) to protect the membranes from scaling and fouling. In the current study the rejection of trace organic compounds (TOrCs) such as pharmaceuticals, personal care products, plasticizers, and flame-retardants by FO and a hybrid FO-RO system was investigated at both the bench- and pilot-scales. More than 30 compounds were analyzed, of which 23 nonionic and ionic TOrCs were identified and quantified in the studied wastewater effluent. Results revealed that almost all TOrCs were highly rejected by the FO membrane at the pilot scale while rejection at the bench scale was generally lower. Membrane fouling, especially under field conditions when wastewater effluent is the FO feed solution, plays a substantial role in increasing the rejection of TOrCs in FO. The hybrid FO-RO process demonstrated that the dual barrier treatment of impaired water could lead to more than 99% rejection of almost all TOrCs that were identified in reclaimed water.

  18. A simplified mathematical model of the cryogenic distillation with application to the (13C) isotope separation column

    NASA Astrophysics Data System (ADS)

    Neaga, A. O.; Festila, C.; Dulf, E. H.; Both, R.; Szelitzky, T.; Gligan, M.

    2012-02-01

    The isotope (13C) has a widespread application in many fields such as chemistry, physics, medicine, etc. To obtain a high concentration in isotope of interest, in our case (13C), it is used the method of cryogenic distillation of carbon monoxide (CO) which is based on the difference between the vapor pressure of (12C16O) and (13C16O) at the temperature of liquid nitrogen. Isotopic separation plant, used to obtain the isotope (13C), is a complex installation, with many inputs and outputs, rather difficult to control. Due to this reason, from the point of view of automation, it is needed a simplified mathematical model. This model can be determined only with some presumption and simplification assumptions. Using the physical laws, the hydrodynamic part of the process and the mass balance will be described by partial differential equations. In order to design a controller for the column, it is needed a transfer function or a statespace realization of the plant, which is the main contribution of the present work. Implementing this mathematical model will be the key element for describing and understanding the operation of the plant and for future development of process control strategies.

  19. Exfiltration from gravity sewers: a pilot scale study.

    PubMed

    Vollertsen, J; Hvitved-Jacobsen, T

    2003-01-01

    Pilot-scale experiments were conducted on exfiltration of wastewater from gravity sewers. The effect of storm events, flushing of pipes and alternating infiltration/exfiltration were simulated. Exfiltration through different types of sewer leaks and into different soils were studied. It was found that the exfiltration rate became constant after some days of exfiltration. It stayed constant for the duration of the experiments, which typically spanned over some weeks. The exfiltration was governed by the development of a clogging zone at the sewer leak and could be characterized by a leakage factor. The leakage factor may then be used to estimate the risk of groundwater pollution from a sewer network.

  20. Evaluation of flow hydrodynamics in a pilot-scale dissolved air flotation tank: a comparison between CFD and experimental measurements.

    PubMed

    Lakghomi, B; Lawryshyn, Y; Hofmann, R

    2015-01-01

    Computational fluid dynamics (CFD) models of dissolved air flotation (DAF) have shown formation of stratified flow (back and forth horizontal flow layers at the top of the separation zone) and its impact on improved DAF efficiency. However, there has been a lack of experimental validation of CFD predictions, especially in the presence of solid particles. In this work, for the first time, both two-phase (air-water) and three-phase (air-water-solid particles) CFD models were evaluated at pilot scale using measurements of residence time distribution, bubble layer position and bubble-particle contact efficiency. The pilot-scale results confirmed the accuracy of the CFD model for both two-phase and three-phase flows, but showed that the accuracy of the three-phase CFD model would partly depend on the estimation of bubble-particle attachment efficiency.

  1. Variable-temperature cryogenic trap for the separation of gas mixtures

    NASA Technical Reports Server (NTRS)

    Des Marais, D. J.

    1978-01-01

    The paper describes a continuous variable-temperature U-shaped cold trap which can both purify vacuum-line combustion products for subsequent stable isotopic analysis and isolate the methane and ethane constituents of natural gases. The canister containing the trap is submerged in liquid nitrogen, and, as the gas cools, the gas mixture components condense sequentially according to their relative vapor pressures. After the about 12 min required for the bottom of the trap to reach the liquid-nitrogen temperature, passage of electric current through the resistance wire wrapped around the tubing covering the U-trap permits distillation of successive gas components at optimal temperatures. Data on the separation achieved for two mixtures, the first being typical vacuum-line combustion products of geochemical samples such as rocks and the second being natural gas, are presented, and the thermal behavior and power consumption are reported.

  2. A pilot-scale continuous-jet hydrate reactor

    SciTech Connect

    Szymcek, Phillip; McCallum, Scott; Taboada Serrano, Patricia L; Tsouris, Costas

    2008-01-01

    A three-phase, pilot-scale continuous-jet hydrate reactor (CJHR) has been developed for the production of gas hydrates. The reactor receives water and a hydrate-forming species to produce the solid gas hydrate. The CJHR has been tested for the production of CO{sub 2} hydrate for the purpose of ocean carbon sequestration. Formation of CO{sub 2} hydrate was investigated using various reactor/injector designs in a 72-l high-pressure vessel. Designs of the CJHR varied from single-capillary to multiple-capillary injectors that dispersed (1) liquid CO{sub 2} into water or (2) water into liquid CO{sub 2}. The novel injector is designed to improve the dispersion of one reactant into the other and, thus, eliminate mass transfer barriers that negatively affect conversion. An additional goal was an increase in production rates of two orders of magnitude. The designed injectors were tested in both distilled and saline water. Hydrate production experiments were conducted at different CO{sub 2} and water flow rates and for pressures and temperatures equivalent to intermediate ocean depths (1100-1700 m). The pilot-scale reactor with the novel injection system successfully increased hydrate production rates and efficiency.

  3. Production and basic morphology of struvite crystals from a pilot-scale crystallization process.

    PubMed

    Huang, H; Mavinic, D S; Lo, K V; Koch, F A

    2006-03-01

    A pilot-scale, struvite crystallization process was operated using anaerobic digester supernatants from two, full-scale, treatment plants as influent. It was found that the produced struvite crystals were easily separated from the process and were composed of very pure struvite (91.2 % to 94.1 % purity), with small amounts of calcium and carbonate, and traces of iron and aluminum. Most of the harvested struvite crystals, which were an aggregation of numerous fine crystals, were round, hard and larger than 1.5 mm in mean diameter. The crystal retention time in the reactor and the magnesium dosage in the supernatant appeared to have a significant effect on the crystal size, hardness and morphology. PMID:16548204

  4. Cryogenic separation of CO{sub 2} from the fluegas of conventional coal-fired power plants

    SciTech Connect

    Brockmeier, N.F.; Jody, B.J.; Wolsky, A.M.; Daniels, E.J.

    1995-02-01

    The reduction of CO{sub 2} emissions to the atmosphere is under study because such emissions are believed to contribute to undesired global warming via the greenhouse effect. Several conceptual processes for the capture of CO{sub 2} from power-plant flue gas are listed, with an emphasis on refrigeration and compression as a promising process to compete with amine absorption. At conditions that are industrially achievable (temperature of 170 K and pressure of 5 bar), CO{sub 2} forms a nearly pure solid on cooling from an impure mixed vapor. This study relies on this freezing and purification process to remove 90% or more of the CO{sub 2} from flue gas. Thermal and mechanical integration are used in the conceptual flow sheet to achieve better efficiency. A computerized process simulator, Aspen Plus with Model Manager{reg_sign}, is used to rigorously calculate the material and energy balances for the conceptual process. Key parameters are regressed from the component physical properties of the flue gas and used by the computer in the Peng-Robinson equation of state to quantify the required phase changes of CO{sub 2} solid between vapor and liquid states. Results of process evaluation are given over a range of operating conditions: pressures from 2 to 25 bar and temperatures from 150 to 220 K. This CO{sub 2} separation is shown to be technically feasible by using relatively simple and compact heat-exchange and compression equipment, with an energy requirement of 0.54 kWh/kg CO{sub 2}, even without optimization. For comparison, the energy used by state-of-the-art amine absorption is 0.43 kWh/kg. In spite of the 25% higher energy requirement for a cryogenic separation plant, the expectation is that it should have a 4% lower cost per tonne of avoided CO{sub 2} because it is estimated to require a much lower capital investment than amine absorption.

  5. SAES St 909 pilot scale methane cracking tests

    SciTech Connect

    Klein, J. E.; Sessions, H. T.

    2008-07-15

    Pilot scale (0.5 kg) SAES St 909 methane cracking tests were conducted for potential tritium process applications. Up to 1400 hours tests were done at 700 deg.C, 202.7 kPa (1520 torr) with a 0.03 sLPM feed of methane plus impurities, in a 20 vol% hydrogen, balance helium, stream. Carbon dioxide gettered by St 909 can be equated to an equivalent amount of methane gettered, but equating nitrogen to an equivalent amount of methane was nitrogen feed composition dependent. A decreased hydrogen feed increased methane getter rates while a 30 deg.C drop in one furnace zone increased methane emissions by over a factor of 30. The impact of gettered nitrogen can be somewhat minimized if nitrogen feed to the bed has been stopped and sufficient time given to recover the methane cracking rate. (authors)

  6. Gasification of pelletized biomass in a pilot scale downdraft gasifier.

    PubMed

    Simone, Marco; Barontini, Federica; Nicolella, Cristiano; Tognotti, Leonardo

    2012-07-01

    This work presents a pilot-scale investigation aimed at assessing the feasibility and reliability of biomass pellet gasification. Wood sawdust and sunflower seeds pellets were tested in a 200 kW downdraft gasifier operating with air as gasifying agent. The gasification of pelletized biomass led to rather high and unstable pressure drops, reducing the gasifier productivity and stability. Furthermore the generation of fine residues compromised the operation of wet ash removal systems. On the other hand, good syngas compositions (H(2) 17.2%, N(2) 46.0%, CH(4) 2.5%, CO 21.2%, CO(2) 12.6%, and C(2)H(4) 0.4%), specific gas production (2.2-2.4 N m(3) kg(-1)) and cold gas efficiency (67.7-70.0%) were achieved. For these reasons pelletized biomass should be considered only as complementary fuel in co-gasification with other feedstock. PMID:22537399

  7. Pilot Scale Tests Alden/Concepts NREC Turbine

    SciTech Connect

    Thomas C. Cook; George E.Hecker; Stephen Amaral; Philip Stacy; Fangbiao Lin; Edward Taft

    2003-09-30

    Alden Research Laboratory, Inc. has completed pilot scale testing of the new Alden/Concepts NREC turbine that was designed to minimize fish injury at hydropower projects. The test program was part of the U.S. Department of Energy's Advanced Hydropower Turbine Systems Program. The prototype turbine operating point was 1,000 cfs at 80ft head and 100 rpm. The turbine was design to: (1) limit peripheral runner speed; (2) have a high minimum pressure; (3) limit pressure change rates; (4) limit the maximum flow shear; (5) minimize the number and total length of leading blade edges; (6) maximize the distance between the runner inlet and the wicket gates and minimize clearances (i.e., gaps) between other components; and (7) maximize the size of flow passages.

  8. The cryogenic wind tunnel

    NASA Technical Reports Server (NTRS)

    Kilgore, R. A.

    1976-01-01

    Based on theoretical studies and experience with a low speed cryogenic tunnel and with a 1/3-meter transonic cryogenic tunnel, the cryogenic wind tunnel concept was shown to offer many advantages with respect to the attainment of full scale Reynolds number at reasonable levels of dynamic pressure in a ground based facility. The unique modes of operation available in a pressurized cryogenic tunnel make possible for the first time the separation of Mach number, Reynolds number, and aeroelastic effects. By reducing the drive-power requirements to a level where a conventional fan drive system may be used, the cryogenic concept makes possible a tunnel with high productivity and run times sufficiently long to allow for all types of tests at reduced capital costs and, for equal amounts of testing, reduced total energy consumption in comparison with other tunnel concepts.

  9. SAES ST 909 PILOT SCALE METHANE CRACKING TESTS

    SciTech Connect

    Klein, J; Henry Sessions, H

    2007-07-02

    Pilot scale (500 gram) SAES St 909 methane cracking tests were conducted to determine material performance for tritium process applications. Tests that ran up to 1400 hours have been performed at 700 C, 202.7 kPa (1520 torr) with a 30 sccm feed of methane, with various impurities, in a 20 vol% hydrogen, balance helium, stream. A 2.5 vol% methane feed was reduced below 30 ppm for 631 hours. A feed of 1.1 vol% methane plus 1.4 vol% carbon dioxide was reduced below 30 ppm for 513 hours. The amount of carbon dioxide gettered by St 909 can be equated to an equivalent amount of methane gettered to estimate a reduced bed life for methane cracking. The effect of 0.4 vol % and 2.1 vol% nitrogen in the feed reduced the time to exceed 30 ppm methane to 362 and 45 hours, respectively, but the nitrogen equivalence to reduced methane gettering capacity was found to be dependent on the nitrogen feed composition. Decreased hydrogen concentrations increased methane getter rates while a drop of 30 C in one bed zone increased methane emissions by over a factor of 30. The impact of gettered nitrogen can be somewhat minimized if the nitrogen feed to the bed has been stopped and sufficient time given to recover the methane cracking rate.

  10. Full- and pilot-scale GAC adsorption of organic micropollutants.

    PubMed

    Kennedy, Anthony M; Reinert, Allison M; Knappe, Detlef R U; Ferrer, Imma; Summers, R Scott

    2015-01-01

    Granular activated carbon (GAC) adsorption of 30 environmentally relevant micropollutants (MP) from four surface waters was investigated at the pilot-scale with empty bed contact times (EBCTs) of 7 and 15 min. An increase in background dissolved organic matter resulted in more and earlier MP breakthrough. Compared to an EBCT of 7 min, MP breakthrough at an EBCT of 15 min demonstrated 52% later breakthrough on average for five MPs on a throughput basis. A regression model was developed with data from three waters to predict MP throughput in bed volumes to 10% breakthrough (BV10%) based on the influent dissolved organic carbon concentration and the MP pH-dependent octanol-water partition coefficient, polarizability, and molecular volume. The regression model over predicted full-scale BV10% values when applied to a wastewater-water impacted water source and to GAC with a larger particle diameter, for which a particle size adjustment was able to account for most of the difference. PMID:25462732

  11. Supervisory control of a pilot-scale cooling loop

    SciTech Connect

    Kris Villez; Venkat Venkatasubramanian; Humberto Garcia

    2011-08-01

    We combine a previously developed strategy for Fault Detection and Identification (FDI) with a supervisory controller in closed loop. The combined method is applied to a model of a pilot-scale cooling loop of a nuclear plant, which includes Kalman filters and a model-based predictive controller as part of normal operation. The system has two valves available for flow control meaning that some redundancy is available. The FDI method is based on likelihood ratios for different fault scenarios which in turn are derived from the application of the Kalman filter. A previously introduced extension of the FDI method is used here to enable detection and identification of non-linear faults like stuck valve problems and proper accounting of the time of fault introduction. The supervisory control system is designed so to take different kinds of actions depending on the status of the fault diagnosis task and on the type of identified fault once diagnosis is complete. Some faults, like sensor bias and drift, are parametric in nature and can be adjusted without need for reconfiguration of the regulatory control system. Other faults, like a stuck valve problem, require reconfiguration of the regulatory control system. The whole strategy is demonstrated for several scenarios.

  12. Lightweight alumina refractory aggregate. Phase 2, Pilot scale development

    SciTech Connect

    Swansiger, T.G.; Pearson, A.

    1994-11-01

    Kilogram quantities of refractory aggregate were prepared from both a paste and a pelletized form of extruder feed material in both bench and pilot-scale equipment. The 99{sup +} % alumina aggregate exhibited a bulk density approaching 2.5 g/cm{sup 3} and a fired strength slightly lower than fused alumina. Based on initial evaluation by two refractory manufacturers in brick or castable applications, the new aggregate offered adequate strength with thermal conductivity reductions up to 34%, depending on the temperature and application of the new aggregate in these initial trials. The new aggregate was simply substituted for Tabular{trademark} in the refractory formulation. Thus, there is room for improvement through formulation optimization with the lightweight aggregate. The new aggregate offers a unique combination of density, strength, and thermal properties not available in current aggregate. To this point in time, technical development has led to a pelletized formulation with borderline physical form leaving the Eirich mixer. The formulation requires further development to provide more latitude for the production of pelletized material without forming paste, while still reducing the bulk density slightly to reach the 2.5 g/cm{sup 3} target. The preferred, pelletized process flowsheet was outlined and a preliminary economic feasibility study performed based on a process retrofit into Alcoa`s Arkansas tabular production facilities. Based on an assumed market demand of 20,000 mt/year and an assumed selling price of $0.65/lb (25% more than the current selling price of Tabular{trademark}, on a volume basis), economics were favorable. Decision on whether to proceed into Phase 3 (full- scale demonstration) will be based on a formal market survey in 1994 October.

  13. A pilot-scale radioactive test using in situ vitrification

    SciTech Connect

    Timmerman, C.L.; Oma, K.M.

    1985-11-01

    Pacific Northwest Laboratory is developing in situ vitrification (ISV) as a potential remedial action technique for previously disposed radioactive liquid drain sites. The process melts the contaminated soil to produce a durable glass and crystalline waste form and encapsulates the radionuclides. The development of this alternative technology is being performed for the US Department of Energy. The results of an ISV pilot-scale test conducted in June 1983 are discussed in which soils contaminated with actual radioactive transuranic and mixed fission product elements were vitrified. The test successfully demonstrated the containment of radionuclides during processing, both within the vitrified mass and in the off-gas system. No environmental release of radioactive material was detectable during testing operations. The vitrified soil retained >99% of all radionuclides. Losses to the offgas system varied from less than or equal to 0.03% for particulate materials (plutonium and strontium) to 0.8% for cesium, which is a more volatile element. The off-gas system effectively contained both volatile and entrained radioactive materials. Analysis of the vitrified soil revealed that all radionuclides were distributed throughout the vitrified zone, some more uniformly than others. Analysis of soil samples taken adjacent to the block indicated that no migration of radionuclides outside the vitrification zone occurred. Leaching studies have shown that the ISV process generates a highly durable waste form, comparable to Pyrex and granite. Based on geologic data from the hydration of obsidian, which is chemically similar to the ISV glass, the hydration or weathering rate is predicted to be much less than 1 mm in 10,000 yr.

  14. Zero discharge performance of an industrial pilot-scale plant treating palm oil mill effluent.

    PubMed

    Wang, Jin; Mahmood, Qaisar; Qiu, Jiang-Ping; Li, Yin-Sheng; Chang, Yoon-Seong; Chi, Li-Na; Li, Xu-Dong

    2015-01-01

    Palm oil is one of the most important agroindustries in Malaysia. Huge quantities of palm oil mill effluent (POME) pose a great threat to aqueous environment due to its very high COD. To make full use of discharged wastes, the integrated "zero discharge" pilot-scale industrial plant comprising "pretreatment-anaerobic and aerobic process-membrane separation" was continuously operated for 1 year. After pretreatment in the oil separator tank, 55.6% of waste oil in raw POME could be recovered and sold and anaerobically digested through 2 AnaEG reactors followed by a dissolved air flotation (DAF); average COD reduced to about 3587 mg/L, and biogas production was 27.65 times POME injection which was used to generate electricity. The aerobic effluent was settled for 3 h or/and treated in MBR which could remove BOD3 (30°C) to less than 20 mg/L as required by Department of Environment of Malaysia. After filtration by UF and RO membrane, all organic compounds and most of the salts were removed; RO permeate could be reused as the boiler feed water. RO concentrate combined with anaerobic surplus sludge could be used as biofertilizer. PMID:25685798

  15. Zero discharge performance of an industrial pilot-scale plant treating palm oil mill effluent.

    PubMed

    Wang, Jin; Mahmood, Qaisar; Qiu, Jiang-Ping; Li, Yin-Sheng; Chang, Yoon-Seong; Chi, Li-Na; Li, Xu-Dong

    2015-01-01

    Palm oil is one of the most important agroindustries in Malaysia. Huge quantities of palm oil mill effluent (POME) pose a great threat to aqueous environment due to its very high COD. To make full use of discharged wastes, the integrated "zero discharge" pilot-scale industrial plant comprising "pretreatment-anaerobic and aerobic process-membrane separation" was continuously operated for 1 year. After pretreatment in the oil separator tank, 55.6% of waste oil in raw POME could be recovered and sold and anaerobically digested through 2 AnaEG reactors followed by a dissolved air flotation (DAF); average COD reduced to about 3587 mg/L, and biogas production was 27.65 times POME injection which was used to generate electricity. The aerobic effluent was settled for 3 h or/and treated in MBR which could remove BOD3 (30°C) to less than 20 mg/L as required by Department of Environment of Malaysia. After filtration by UF and RO membrane, all organic compounds and most of the salts were removed; RO permeate could be reused as the boiler feed water. RO concentrate combined with anaerobic surplus sludge could be used as biofertilizer.

  16. Pilot-Scale Demonstration of a Novel, Low-Cost Oxygen Supply Process and its Integration with Oxy-Fuel Coal-Fired Boilers

    SciTech Connect

    Krish Krishnamurthy; Divy Acharya; Frank Fitch

    2008-09-30

    In order to achieve DOE targets for carbon dioxide capture, it is crucial not only to develop process options that will generate and provide oxygen to the power cycle in a cost-effective manner compared to the conventional oxygen supply methods based on cryogenic air separation technology, but also to identify effective integration options for these new technologies into the power cycle with carbon dioxide capture. The Linde/BOC developed Ceramic Autothermal Recovery (CAR) process remains an interesting candidate to address both of these issues by the transfer of oxygen from the air to a recycled CO{sub 2} rich flue-gas stream in a cyclic process utilizing the high temperature sorption properties of perovskites. Good progress was made on this technology in this project, but significant challenges remain to be addressed before CAR oxygen production technology is ready for commercial exploitation. Phase 1 of the project was completed by the end of September 2008. The two-bed 0.7 tons/day O2 CAR process development unit (PDU) was installed adjacent to WRI's pilot scale coal combustion test facility (CTF). Start-up and operating sequences for the PDU were developed and cyclic operation of the CAR process demonstrated. Controlled low concentration methane addition allowed the beds to be heated up to operational temperature (800-900 C) and then held there during cyclic operation of the 2-bed CAR process, in this way overcoming unavoidable heat losses from the beds during steady state operation. The performance of the PDU was optimized as much as possible, but equipment limitations prevented the system from fully achieving its target performance. Design of the flue gas recirculation system to integrate CAR PDU with the CTF and the system was completed and integrated tests successfully performed at the end of the period. A detailed techno-economic analysis was made of the CAR process for supplying the oxygen in oxy-fuel combustion retrofit option using AEP's 450 MW

  17. PILOT-SCALE STUDIES ON THE INCINERATION OF ELECTRONICS INDUSTRY WASTE

    EPA Science Inventory

    The paper describes experiments performed on a pilot-scale rotary kiln incinerator to investigate the emissions and operational behavior during the incineration of consumer electronics waste. These experiments were targeted at destroying the organic components of printed circuit ...

  18. NOX REMOVAL WITH COMBINED SELECTIVE CATALYTIC REDUCTION AND SELECTIVE NONCATALYTIC REDUCTION: PILOT- SCALE TEST RESULTS

    EPA Science Inventory

    Pilot-scale tests were conducted to develop a combined nitrogen oxide (NOx) reduction technology using both selective catalytic reduction (SCR) and selective noncatalytic reduction (SNCR). A commercially available vanadium-and titatnium-based composite honeycomb catalyst and enh...

  19. RELATIONSHIPS BETWEEN LABORATORY AND PILOT-SCALE COMBUSTION OF SOME CHLORINATED HYDROCARBONS

    EPA Science Inventory

    Factors governing the occurence of trace amounts of residual organic substance emmissions (ROSEs) in full-scale incierators are not fully understood. Pilot-scale spray combustion expereiments involving some liquid chlorinated hydrocarbons (CHCs) and their dilute mixtures with hy...

  20. Operating a pilot-scale nitrification/distillation plant for complete nutrient recovery from urine.

    PubMed

    Fumasoli, Alexandra; Etter, Bastian; Sterkele, Bettina; Morgenroth, Eberhard; Udert, Kai M

    2016-01-01

    Source-separated urine contains most of the excreted nutrients, which can be recovered by using nitrification to stabilize the urine before concentrating the nutrient solution with distillation. The aim of this study was to test this process combination at pilot scale. The nitrification process was efficient in a moving bed biofilm reactor with maximal rates of 930 mg N L(-1) d(-1). Rates decreased to 120 mg N L(-1) d(-1) after switching to more concentrated urine. At high nitrification rates (640 mg N L(-1) d(-1)) and low total ammonia concentrations (1,790 mg NH4-N L(-1) in influent) distillation caused the main primary energy demand of 71 W cap(-1) (nitrification: 13 W cap(-1)) assuming a nitrogen production of 8.8 g N cap(-1) d(-1). Possible process failures include the accumulation of the nitrification intermediate nitrite and the selection of acid-tolerant ammonia-oxidizing bacteria. Especially during reactor start-up, the process must therefore be carefully supervised. The concentrate produced by the nitrification/distillation process is low in heavy metals, but high in nutrients, suggesting a good suitability as an integral fertilizer.

  1. Zero Discharge Performance of an Industrial Pilot-Scale Plant Treating Palm Oil Mill Effluent

    PubMed Central

    Mahmood, Qaisar; Qiu, Jiang-Ping; Li, Yin-Sheng; Chang, Yoon-Seong; Chi, Li-Na; Li, Xu-Dong

    2015-01-01

    Palm oil is one of the most important agroindustries in Malaysia. Huge quantities of palm oil mill effluent (POME) pose a great threat to aqueous environment due to its very high COD. To make full use of discharged wastes, the integrated “zero discharge” pilot-scale industrial plant comprising “pretreatment-anaerobic and aerobic process-membrane separation” was continuously operated for 1 year. After pretreatment in the oil separator tank, 55.6% of waste oil in raw POME could be recovered and sold and anaerobically digested through 2 AnaEG reactors followed by a dissolved air flotation (DAF); average COD reduced to about 3587 mg/L, and biogas production was 27.65 times POME injection which was used to generate electricity. The aerobic effluent was settled for 3 h or/and treated in MBR which could remove BOD3 (30°C) to less than 20 mg/L as required by Department of Environment of Malaysia. After filtration by UF and RO membrane, all organic compounds and most of the salts were removed; RO permeate could be reused as the boiler feed water. RO concentrate combined with anaerobic surplus sludge could be used as biofertilizer. PMID:25685798

  2. Influence of operating parameters on cake formation in pilot scale pulse-jet bag filter

    PubMed Central

    Saleem, Mahmood; Krammer, Gernot; Khan, Rafi Ullah; Tahir, M. Suleman

    2012-01-01

    Bag filters are commonly used for fine particles removal in off-gas purification. There dust laden gas pervades through permeable filter media starting at a lower pressure drop limit leaving dust (called filter cake) on the filter media. The filter cakeformation is influenced by many factors including filtration velocity, dust concentration, pressure drop limits, and filter media resistance. Effect of the stated parameters is investigated experimentally in a pilot scale pulse-jet bag filter test facility where lime stone dust is separated from air at ambient conditions. Results reveal that filtration velocity significantly affects filter pressure drop as well as cake properties; cake density and specific cake resistance. Cake density is slightly affected by dust concentration. Specific resistance of filter cake increases with velocity, slightly affected by dust concentration, changes inversely with the upper pressure drop limit and decreases over a prolonged use (aging). Specific resistance of filter media is independent of upper pressure drop limit and increases linearly over a prolonged use. PMID:24415802

  3. Influence of operating parameters on cake formation in pilot scale pulse-jet bag filter.

    PubMed

    Saleem, Mahmood; Krammer, Gernot; Khan, Rafi Ullah; Tahir, M Suleman

    2012-07-01

    Bag filters are commonly used for fine particles removal in off-gas purification. There dust laden gas pervades through permeable filter media starting at a lower pressure drop limit leaving dust (called filter cake) on the filter media. The filter cakeformation is influenced by many factors including filtration velocity, dust concentration, pressure drop limits, and filter media resistance. Effect of the stated parameters is investigated experimentally in a pilot scale pulse-jet bag filter test facility where lime stone dust is separated from air at ambient conditions. Results reveal that filtration velocity significantly affects filter pressure drop as well as cake properties; cake density and specific cake resistance. Cake density is slightly affected by dust concentration. Specific resistance of filter cake increases with velocity, slightly affected by dust concentration, changes inversely with the upper pressure drop limit and decreases over a prolonged use (aging). Specific resistance of filter media is independent of upper pressure drop limit and increases linearly over a prolonged use.

  4. Pilot Scale Water Gas Shift - Membrane Device for Hydrogen from Coal

    SciTech Connect

    Barton, Tom

    2013-06-30

    The objectives of the project were to build pilot scale hydrogen separation systems for use in a gasification product stream. This device would demonstrate fabrication and manufacturing techniques for producing commercially ready facilities. The design was a 2 lb/day hydrogen device which included composite hydrogen separation membranes, a water gas shift monolith catalyst, and stainless steel structural components. Synkera Technologies was to prepare hydrogen separation membranes with metallic rims, and to adjust the alloy composition in their membranes to a palladium-gold composition which is sulfur resistant. Chart was to confirm their brazing technology for bonding the metallic rims of the composite membranes to their structural components and design and build the 2 lbs/day device incorporating membranes and catalysts. WRI prepared the catalysts and completed the testing of the membranes and devices on coal derived syngas. The reactor incorporated eighteen 2'' by 7'' composite palladium alloy membranes. These membranes were assembled with three stacks of three paired membranes. Initial vacuum testing and visual inspection indicated that some membranes were cracked, either in transportation or in testing. During replacement of the failed membranes, while pulling a vacuum on the back side of the membranes, folds were formed in the flexible composite membranes. In some instances these folds led to cracks, primarily at the interface between the alumina and the aluminum rim. The design of the 2 lb/day device was compromised by the lack of any membrane isolation. A leak in any membrane failed the entire device. A large number of tests were undertaken to bring the full 2 lb per day hydrogen capacity on line, but no single test lasted more than 48 hours. Subsequent tests to replace the mechanical seals with brazing have been promising, but the technology remains promising but not proven.

  5. Treatment of oil and grease in produced water by a pilot-scale constructed wetland system using biogeochemical processes.

    PubMed

    Pardue, Michael J; Castle, James W; Rodgers, John H; Huddleston, George M

    2014-05-01

    Constructed wetland treatment systems (CWTSs) can effectively remove many constituents that limit beneficial use of oilfield produced water. The objectives of this investigation were: (1) to assess the effect of mass loadings of oil and grease (O & G) on treatment performance in pilot-scale subsurface flow and free water surface CWTS series having sequential reducing and oxidizing cells, and (2) to evaluate effects on treatment performance of adding a pilot-scale oil-water separator. Increase in O & G mass loading from 5 to 20 mg min(-1) caused decreases in both dissolved oxygen concentration and sediment redox potential, which affected treatment performance. Biogeochemical pathways for removal of O & G, iron, and manganese operate under oxidizing conditions, and removal rate coefficients for these constituents decreased (0.905-0.514 d(-1) for O & G, 0.773-0.452 d(-1) for iron, and 0.970-0.518 d(-1) for manganese) because greater mass loading of O & G promoted reducing conditions. With increased mass loading, removal rate coefficients for nickel and zinc increased from 0.074 to 0.565 d(-1) and from 0.196 to 1.08 d(-1), respectively. Although the sequential reducing and oxidizing cells in the CWTS were very effective in treating the targeted constituents, an oil-water separator was added prior to wetland cells to enhance O & G removal at high inflow concentration (100 mg L(-1)). The oil-water separator removed approximately 50% of the O & G, and removal extents and efficiencies approximated those observed at 50 mg L(-1) inflow concentration during treatment without an oil-water separator.

  6. Determination of the separation efficiencies of a single-stage cryogenic distillation setup to remove krypton out of xenon by using a {sup 83m}Kr tracer method

    SciTech Connect

    Rosendahl, S. Brown, E.; Fieguth, A.; Huhmann, C.; Murra, M.; Weinheimer, C.; Cristescu, I.; Lebeda, O.

    2015-11-15

    The separation of krypton and xenon is of particular importance for the field of direct dark matter search with liquid xenon detectors. The intrinsic contamination of the xenon with radioactive {sup 85}Kr makes a significant background for these kinds of low count-rate experiments and has to be removed beforehand. This can be achieved by cryogenic distillation, a technique widely used in industry, using the different vapor pressures of krypton and xenon. In this paper, we present an investigation on the separation performance of a single stage distillation system using a radioactive {sup 83m}Kr-tracer method. The separation characteristics under different operation conditions are determined for very low concentrations of krypton in xenon at the level of {sup 83m}Kr/Xe = 1.9 ⋅ 10{sup −15}, demonstrating, that cryogenic distillation in this regime is working. The observed separation is in agreement with the expectation from the different volatilities of krypton and xenon. This cryogenic distillation station is the first step on the way to a multi-stage cryogenic distillation column for the next generation of direct dark matter experiment XENON1T.

  7. Cryogenic exciter

    SciTech Connect

    Bray, James William; Garces, Luis Jose

    2012-03-13

    The disclosed technology is a cryogenic static exciter. The cryogenic static exciter is connected to a synchronous electric machine that has a field winding. The synchronous electric machine is cooled via a refrigerator or cryogen like liquid nitrogen. The static exciter is in communication with the field winding and is operating at ambient temperature. The static exciter receives cooling from a refrigerator or cryogen source, which may also service the synchronous machine, to selected areas of the static exciter and the cooling selectively reduces the operating temperature of the selected areas of the static exciter.

  8. Laboratory and pilot scale pretreatment of sugarcane bagasse by acidified aqueous glycerol solutions.

    PubMed

    Zhang, Zhanying; Wong, Heng H; Albertson, Peter L; Doherty, William O S; O'Hara, Ian M

    2013-06-01

    Pretreatment of sugarcane bagasse with acidified aqueous glycerol solution was evaluated at both laboratory and pilot scales. Laboratory scale pretreatment (4.00 g dry mass in 40.00 g liquid) with glycerol solutions containing ≤ 20 wt.% water and 1.2 wt.% HCl at 130°C for 60 min resulted in biomass having glucan digestibilities of ≥ 88%. Comparable glucan enzymatic digestibility of 90% was achieved with bagasse pretreated at pilot scale (10 kg dry mass in 60 kg liquid) using a glycerol solution containing 0.4 wt.% HCl and 17 wt.% water at 130°C for 15 min. We attribute more efficient pretreatment at pilot scale (despite shorter reaction time and reduced acid content) to improved mixing and heat transfer in a horizontal reactor. Pretreatment of sugarcane bagasse with acid-catalysed glycerol solutions likely produces glycerol-glycosides, which together with hydrolysed lignin are potential substrates for the production of biopolymers.

  9. Conceptual Design for the Pilot-Scale Plutonium Oxide Processing Unit in the Radiochemical Processing Laboratory

    SciTech Connect

    Lumetta, Gregg J.; Meier, David E.; Tingey, Joel M.; Casella, Amanda J.; Delegard, Calvin H.; Edwards, Matthew K.; Jones, Susan A.; Rapko, Brian M.

    2014-08-05

    This report describes a conceptual design for a pilot-scale capability to produce plutonium oxide for use as exercise and reference materials, and for use in identifying and validating nuclear forensics signatures associated with plutonium production. This capability is referred to as the Pilot-scale Plutonium oxide Processing Unit (P3U), and it will be located in the Radiochemical Processing Laboratory at the Pacific Northwest National Laboratory. The key unit operations are described, including plutonium dioxide (PuO2) dissolution, purification of the Pu by ion exchange, precipitation, and conversion to oxide by calcination.

  10. Development of a Pilot-Scale Facility for Melt-Dilute Treatment of Spent Nuclear Fuel

    SciTech Connect

    Peacock, H.

    2002-09-17

    Savannah River Technology Center (SRTC) developed the melt-dilute process for treating spent fuel. Using laboratory concepts, SRTC designed and constructed a pilot-scale facility for processing radioactive fuel. Start-up testing of the facility confirmed cell operations and remote handling of fuel assemblies. In early 2002, the DOE decided to shut down the L-Area facility at SRS prior to melting any irradiated fuel. The modular facility is now in cold stand-by. This paper discusses the design and testing of the pilot-scale facility.

  11. Pilot-scale testing of a leachbed for anaerobic digestion of livestock residues on-farm.

    PubMed

    Yap, S D; Astals, S; Jensen, P D; Batstone, D J; Tait, S

    2016-04-01

    A leachbed is a relatively simple anaerobic digester suitable for high-solids residues and on-farm applications. However, performance characteristics and optimal configuration of leachbeds are not well-understood. In this study, two 200 L pilot-scale leachbeds fed with spent straw bedding from pigs/swine (methane potential, B0 = 195-218 L CH4 kg(-1) VS fed) were used to assess the effects of leachate recirculation mode (trickling vs. flood-and-drain) on the digestion performance. Results showed comparable substrate solubilisation extents (30-45% of total chemical oxygen demand fed) and methane conversion (50% of the B0) for the trickling and flood-and-drain modes, indicating that digestion performance was insensitive to the mode of leachate flow. However, the flood-and-drain leachbed mobilised more particulates into the leachate than the trickling leachbed, an undesirable outcome, because these particulates were mostly non-biodegradable. Inoculation with solid residues from a previous leachbed (inoculum-to-substrate ratio of 0.22 on a VS basis) hastened the leachbed start-up, but methane recovery remained at 50% of the B0 regardless of the leachate recirculation mode. Post-digestion testing indicated that the leachbeds may have been limited by microbial activity/inhibition. The high residual methane potential of leachate from the trickling (residual Bo = 732 ± 7 L CH4 kg(-1) VS fed) and flood-and-drain leachbeds (582 ± 8 L CH4 kg(-1) VS fed) indicated an opportunity for further processing of leachate via a separate methanogenic step. Overall, a trickling leachbed appeared to be more favourable than the flood-and-drain leachbed for treating spent bedding at farm-scale due to easier operation. PMID:26948667

  12. Field Testing of a Wet FGD Additive for Enhanced Mercury Control - Pilot-Scale Test Results

    SciTech Connect

    Gary M. Blythe

    2006-03-01

    Texas Lignite Flue Gas; Task 3 - Full-scale FGD Additive Testing in High Sulfur Eastern Bituminous Flue Gas; Task 4 - Pilot Wet Scrubber Additive Tests at Yates; and Task 5 - Full-scale Additive Tests at Plant Yates. This topical report presents the results from the Task 2 and Task 4 pilot-scale additive tests. The Task 3 and Task 5 full-scale additive tests will be conducted later in calendar year 2006.

  13. A pilot scale electrical infrared dry-peeling system for tomatoes: design and performance evaluation

    Technology Transfer Automated Retrieval System (TEKTRAN)

    A pilot scale infrared dry-peeling system for tomatoes was designed and constructed. The system consisted of three major sections including the IR heating, vacuum, and pinch roller sections. The peeling performance of the system was examined under different operational conditions using tomatoes with...

  14. PILOT-SCALE EVALUATION OF NEW RESIN APPLICATION EQUIPMENT FOR FIBER- REINFORCED PLASTICS

    EPA Science Inventory

    The article gives results of a pilot-scale evaluation of new resin application equipment for fiber- reinforced plastics. The study, an evaluation and comparison of styrene emissions, utilized Magnum's FIT(TM) nozzle with conventional spray guns and flow coaters (operated at both ...

  15. FATE OF SEX HORMONES IN TWO PILOT-SCALE MUNICIPAL WASTEWATER TREATMENT PLANTS: CONVENTIONAL TREATMENT

    EPA Science Inventory

    The fate of seven sex hormones (estrone (E1), estradiol (E2), estriol (E3), ethinylestradiol (EE2), testosterone, androstenedione, and progesterone) was determined in two pilot-scale wastewater treatment plants operated under conventional loading conditions. The levels of hormon...

  16. A Flexible Pilot-Scale Setup for Real-Time Studies in Process Systems Engineering

    ERIC Educational Resources Information Center

    Panjapornpon, Chanin; Fletcher, Nathan; Soroush, Masoud

    2006-01-01

    This manuscript describes a flexible, pilot-scale setup that can be used for training students and carrying out research in process systems engineering. The setup allows one to study a variety of process systems engineering concepts such as design feasibility, design flexibility, control configuration selection, parameter estimation, process and…

  17. ON-SITE ENGINEERING REPORT OF THE SLURRY-PHASE BIOLOGICAL REACTOR FOR PILOT-SCALE TESTING ON CONTAMINATED SOIL

    EPA Science Inventory

    The performance of pilot-scale bioslurry treatment on creosote-contaminated soil was evaluated. Five reactors containing 66 L of slurry (30% soil by weight), were operated in parallel. The soil was a sandy soil with minor gravel content. The pilot-scale phase utilized an inoculum...

  18. PILOT-SCALE STUDIES ON THE EFFECT OF BROMINE ADDITION ON THE EMISSIONS OF CHLORINATED ORGANIC COMBUSTION BY-PRODUCTS

    EPA Science Inventory

    The paper reports on a study to evaluate organic combustion by-product emissions while feeding varying amounts of bromine (Br) and chlorine (Cl) into a pilot-scale incinerator burning surrogate waste materials. (NOTE: Adding brominated organic compounds to a pilot-scale incinerat...

  19. Pilot-scale treatability testing -- Recycle, reuse, and disposal of materials from decontamination and decommissioning activities: Soda blasting demonstration

    SciTech Connect

    1995-08-01

    The US Department of Energy (DOE) is in the process of defining the nature and magnitude of decontamination and decommissioning (D and D) obligations at its sites. With disposal costs rising and available storage facilities decreasing, DOE is exploring and implementing new waste minimizing D and D techniques. Technology demonstrations are being conducted by LMES at a DOE gaseous diffusion processing plant, the K-25 Site, in Oak Ridge, Tennessee. The gaseous diffusion process employed at Oak Ridge separated uranium-235 from uranium ore for use in atomic weapons and commercial reactors. These activities contaminated concrete and other surfaces within the plant with uranium, technetium, and other constituents. The objective of current K-25 D and D research is to make available cost-effective and energy-efficient techniques to advance remediation and waste management methods at the K-25 Site and other DOE sites. To support this objective, O`Brien and Gere tested a decontamination system on K-25 Site concrete and steel surfaces contaminated with radioactive and hazardous waste. A scouring system has been developed that removes fixed hazardous and radioactive surface contamination and minimizes residual waste. This system utilizes an abrasive sodium bicarbonate medium that is projected at contaminated surfaces. It mechanically removes surface contamination while leaving the surface intact. Blasting residuals are captured and dissolved in water and treated using physical/chemical processes. Pilot-scale testing of this soda blasting system and bench and pilot-scale treatment of the generated residuals were conducted from December 1993 to September 1994.

  20. Improvement and Validation of Pilot-Scale Emerging Pathogen Removal Studies: The Effects of Spiking Concentration and Sampling Method

    NASA Astrophysics Data System (ADS)

    Lau, B. L.; Harrington, G. W.; Hoffman, R. M.; Borchardt, M. A.

    2004-05-01

    The presence of waterborne enteric pathogens in domestic water supplies represents a potentially significant human health risk. To evaluate the removal of these pathogens in drinking water treatment processes, researchers have needed to spike raw water with at least 106 pathogens/L in order to reliably detect the pathogens in treated water. Unfortunately, occurrence surveys have shown that pathogen concentrations in raw waters are significantly smaller than 106 pathogens/L (LeChevallier and Norton, 1995; States et al., 1997). Since regulatory decisions are based on results from pilot-scale experiments, it is necessary to determine if it is appropriate to extrapolate removal capacities based on unrealistic spike doses. Recent advances have been made in sample concentration and pathogen detection that allows removal studies to be conducted at more realistic spike concentrations. The overall goal of this project is to use continuous separation channel centrifugation (CSCC) and flow cytometry with cell sorting (FCCS) to evaluate Cryptosporidium removals in water treatment processes at concentrations nearer to those found in the aquatic environment. This project evaluates Cryptosporidium removal with a unique combination of experimental, concentration, and analytical methods. In order to characterize the removal of Cryptosporidium, pilot-scale experiments will be conducted between March and April 2004 with different initial Cryptosporidium concentrations (range from 102 to 106 Cryptosporidium/L) and sampling methods (grab versus continuous). CSCC will be used for concentration of pathogens in samples collected from the pilot plant. FCCS capability will be used for Cryptosporidium detection. These methods will achieve significantly higher pathogen recoveries and more precise pathogen counts than the methods that have traditionally been used for pilot plant studies. This research will provide the water industry with a way of validating previous removal studies and insight

  1. Summary of pilot-scale activities with resorcinol ion exchange resin

    SciTech Connect

    Cicero, C.A.; Bickford, D.F.; Sargent, T.N.; Andrews, M.K.; Bibler, J.P.; Bibler, N.E.; Jantzen, C.M.

    1995-10-02

    The Mixed Waste Focus Area (MWFA) of the Department of Energy (DOE) is currently investigating vitrification technology for treatment of low level mixed wastes (LLMW). They have chartered the Savannah River Technology Center (SRTC) to study vitrification of the wastes through an Office of Technology Development (OTD) Technical Task Plan (TTP). SRTC`s efforts have included crucible-scale studies and pilot scale testing on simulated LLMW sludges, resins, soils, and other solid wastes. Results from the crucible-scale studies have been used as the basis for the pilot-scale demonstrations. As part of the fiscal year (FY) 1995 activities, SRTC performed crucible-scale studies with organic resins. This waste stream was selected because of the large number of DOE sites, as well as commercial industries, that use resins for treatment of liquid wastes. Pilot-scale studies were to be completed in FY 1995, but could not be due to a reduction in funding. Instead, a compilation of pilot-scale tests with organic resins performed under the guidance of SRTC was provided in this report. The studies which will be discussed used a resorcinol- formaldehyde resin loaded with non-radioactive cesium, which was fed with simulated wastewater treatment sludge feed. The first study was performed at the SRTC in the mini-melter, 1/100th scale of the Defense Waste Processing Facility (DWPF) melter, and also involved limited crucible-scale studies to determine the resin loading obtainable. The other study was performed at the DOE/Industrial Center for Vitrification Research (Center) and involved both crucible and pilot-scale testing in the Stir-Melter stirred-melter. Both studies were successful in vitrifying the resin in simulated radioactive sludge and glass additive feeds.

  2. Pilot-scale treatability test plan for the 100-HR-3 operable unit

    SciTech Connect

    Not Available

    1994-08-01

    This document presents the treatability test plan for pilot-scale pump-and-treat testing at the 100-HR-3 Operable Unit. The test will be conducted in fulfillment of interim Milestone M-15-06E to begin pilot-scale pump-and-treat operations by August 1994. The scope of the test was determined based on the results of lab/bench-scale tests (WHC 1993a) conducted in fulfillment of Milestone M-15-06B. These milestones were established per agreement between the U.S. Department of Energy (DOE), the Washington State Department of Ecology and the U.S. Environmental Protection Agency (EPA), and documented on Hanford Federal of Ecology Facility Agreement and Consent Order Change Control Form M-15-93-02. This test plan discusses a pilot-scale pump-and-treat test for the chromium plume associated with the D Reactor portion of the 100-HR-3 Operable Unit. Data will be collected during the pilot test to assess the effectiveness, operating parameters, and resource needs of the ion exchange (IX) pump-and-treat system. The test will provide information to assess the ability to remove contaminants by extracting groundwater from wells and treating extracted groundwater using IX. Bench-scale tests were conducted previously in which chromium VI was identified as the primary contaminant of concern in the 100-D reactor plume. The DOWEX 21K{trademark} resin was recommended for pilot-scale testing of an IX pump-and-treat system. The bench-scale test demonstrated that the system could remove chromium VI from groundwater to concentrations less than 50 ppb. The test also identified process parameters to monitor during pilot-scale testing. Water will be re-injected into the plume using wells outside the zone of influence and upgradient of the extraction well.

  3. Foam vessel for cryogenic fluid storage

    DOEpatents

    Spear, Jonathan D

    2011-07-05

    Cryogenic storage and separator vessels made of polyolefin foams are disclosed, as are methods of storing and separating cryogenic fluids and fluid mixtures using these vessels. In one embodiment, the polyolefin foams may be cross-linked, closed-cell polyethylene foams with a density of from about 2 pounds per cubic foot to a density of about 4 pounds per cubic foot.

  4. Pilot scale production of cellulolytic enzymes by Trichoderma reesei

    SciTech Connect

    Warzywoda, M.; Chevron, F.; Ferre, V.; Pourquie, J.

    1983-01-01

    The French substitute fuels program aims at the substitution of part of gasoline by methanol. In order to avoid phase separation of the gasoline-methanol blend, a cosolvant has to be added; one of the most efficient cosolvants is the mixture of acetone and butanol produced by anaerobic acetone-butanol fermentation. The Institut Francais du Petrole is thus implementing a research and development program on the production of acetone butanol from biomass, either sugar crops (fodder beets and Jerusalem artichoke) or lignocellulosic (corn stover and wheat straw). Production of sugars from lignocellulosics is a major part of this program. The enzymatic hydrolysis route, based on Trichoderma reesei cellulolytic enzymes, has been chosen since it does not cause any degradation of C/sub 5/ sugars which are good substrates of the acetone butanol fermentation. Efficient and cheap large-scale production of cellulolytic enzymes is thus a key step in this process. This paper reports on production of cellulases by Trichoderma reesei in a 3-m/sup 3/ pilot fermentor under conditions which should facilitate the scaling-up of the process. 7 references, 2 figures, 2 tables.

  5. Final report from VFL technologies for the pilot-scale thermal treatment of Lower East Fork Poplar Creek floodplain soils: LEFPC appendices, volume 1, appendix I-IV

    SciTech Connect

    1994-09-01

    This document contains Appendix I-IV for the pilot-scale thermal treatment of lower East Fork Poplar Creek floodplain soils. Included are calibration records; quality assurance; soils characterization; pilot scale trial runs.

  6. Removal properties of human enteric viruses in a pilot-scale membrane bioreactor (MBR) process.

    PubMed

    Miura, Takayuki; Okabe, Satoshi; Nakahara, Yoshihito; Sano, Daisuke

    2015-05-15

    In order to evaluate removal properties of human enteric viruses from wastewater by a membrane bioreactor (MBR), influent, anoxic and oxic mixed liquor, and membrane effluent samples were collected in a pilot-scale anoxic-oxic MBR process for 16 months, and concentrations of enteroviruses, norovirus GII, and sapoviruses were determined by real-time PCR using murine norovirus as a process control. Mixed liquor samples were separated into liquid and solid phases by centrifugation, and viruses in the bulk solution and those associated with mixed liquor suspended solids (MLSS) were quantified. Enteroviruses, norovirus GII, and sapoviruses were detected in the influent throughout the sampling period (geometrical mean, 4.0, 3.1, and 4.4 log copies/mL, respectively). Enterovirus concentrations in the solid phase of mixed liquor were generally lower than those in the liquid phase, and the mean log reduction value between influent and anoxic mixed liquor was 0.40 log units. In contrast, norovirus GII and sapovirus concentrations in the solid phase were equal to or higher than those in the liquid phase, and higher log reduction values (1.3 and 1.1 log units, respectively) were observed between influent and anoxic mixed liquor. This suggested that enteroviruses were less associated with MLSS than norovirus GII and sapoviruses, resulting in lower enterovirus removal in the activated sludge process. Enteroviruses and norovirus GII were detected in the MBR effluent but sapoviruses were not in any effluent samples. When MLSS concentration was reduced to 50-60% of a normal operation level, passages of enteroviruses and norovirus GII through a PVDF microfiltration membrane were observed. Since rejection of viruses by the membrane was not related to trans-membrane pressure which was monitored as a parameter of membrane fouling, the results indicated that adsorption to MLSS plays an important role in virus removal by an MBR, and removal properties vary by viruses reflecting different

  7. Modeling the Pyrochemical Reduction of Spent UO2 Fuel in a Pilot-Scale Reactor

    SciTech Connect

    Steven D. Herrmann; Michael F. Simpson

    2006-08-01

    A kinetic model has been derived for the reduction of oxide spent nuclear fuel in a radial flow reactor. In this reaction, lithium dissolved in molten LiCl reacts with UO2 and fission product oxides to form a porous, metallic product. As the reaction proceeds, the depth of the porous layer around the exterior of each fuel particle increases. The observed rate of reaction has been found to be only dependent upon the rate of diffusion of lithium across this layer, consistent with a classic shrinking core kinetic model. This shrinking core model has been extended to predict the behavior of a hypothetical, pilot-scale reactor for oxide reduction. The design of the pilot-scale reactor includes forced flow through baskets that contain the fuel particles. The results of the modeling indicate that this is an essential feature in order to minimize the time needed to achieve full conversion of the fuel.

  8. Anaerobic digestion of gelatinous water at laboratory and pilot scale and nitrogen inhibition.

    PubMed

    Martinez-Sosa, D; Rafrafi, Y; Torrijos, M; Bernet, N; Buitron, G; Bosque, F; Delgenès, J P

    2008-01-01

    The anaerobic digestion of the liquid residue (gelatinous water) coming from the production of fat from animal residue, was studied at laboratory and pilot scale. Biodegradability (>98%) and biogas potential (675 mL of biogas/g of COD(applied)) of this wastewater are very high. However, due to the high content on nitrogen, an inhibition of the anaerobic activity was observed for quite low concentrations of N-NH(3). Dilution of the wastewater and pH regulation in the reactor around 7.3 are the 2 solutions which were investigated to overcome the nitrogen inhibition at industrial scale. These two solutions were validated at laboratory scale in an anaerobic SBR and then onsite at pilot scale in a continuous reactor. A stable anaerobic digestion was observed in both reactors showing that no nitrogen inhibition was obtained when N-NH(3) concentration in the reactor was kept low.

  9. Pilot-scale base hydrolysis processing of HMX-based plastic-bonded explosives

    SciTech Connect

    Flesner, R.L.; Dell`orco, P.C.; Spontarelli, T.; Bishop, R.L.; Skidmore, C.; Uher, K.J.; Kramer, J.F.

    1996-07-01

    Los Alamos National Laboratory has demonstrated that many energetic materials can be rendered non-energetic via reaction with sodium hydroxide or ammonia. This process is known as base hydrolysis. A pilot scale reactor has been developed to process up to 20 kg of plastic bonded explosive in a single batch operation. In this report, we discuss the design and operation of the pilot scale reactor for the processing of PBX 9404, a standard Department of Energy plastic bonded explosive containing HMX and nitrocellulose. Products from base hydrolysis, although non-energetic, still require additional processing before release to the environment Decomposition products, destruction efficiencies, and rates of reaction for base hydrolysis will be presented. Hydrothermal processing, previously known as supercritical water oxidation, has been proposed for converting organic products from hydrolysis to carbon dioxide, nitrogen, and nitrous oxide. Base hydrolysis in combination with hydrothermal processing may yield a viable alternative to open burning/open detonation for destruction of many energetic materials.

  10. Physical-chemical treatment of rainwater runoff in recovery and recycling companies: Pilot-scale optimization.

    PubMed

    Blondeel, Evelyne; Depuydt, Veerle; Cornelis, Jasper; Chys, Michael; Verliefde, Arne; Van Hulle, Stijin Wim Henk

    2015-01-01

    Pilot-scale optimisation of different possible physical-chemical water treatment techniques was performed on the wastewater originating from three different recovery and recycling companies in order to select a (combination of) technique(s) for further full-scale implementation. This implementation is necessary to reduce the concentration of both common pollutants (such as COD, nutrients and suspended solids) and potentially toxic metals, polyaromatic hydrocarbons and poly-chlorinated biphenyls frequently below the discharge limits. The pilot-scale tests (at 250 L h(-1) scale) demonstrate that sand anthracite filtration or coagulation/flocculation are interesting as first treatment techniques with removal efficiencies of about 19% to 66% (sand anthracite filtration), respectively 18% to 60% (coagulation/flocculation) for the above mentioned pollutants (metals, polyaromatic hydrocarbons and poly chlorinated biphenyls). If a second treatment step is required, the implementation of an activated carbon filter is recommended (about 46% to 86% additional removal is obtained).

  11. Test report for the trial burn of Dinoseb in a pilot-scale incinerator. Final report

    SciTech Connect

    Oberacker, D.; Wool, M.; Villa, F.; Mason, H.

    1989-06-01

    The U.S. Environmental Protection Agency (EPA) has determined that the herbicide Dinoseb represents a significant human health hazard. EPA estimates that there are approximately 5 million gallons affected by this action. As part of a program by the EPA Office of Research and Development (ORD) to determine which technically viable disposal option is appropriate, pilot-scale test burns were made of a mixture of Dinoseb products at the John Zink Company Research Incineration Facility in Tulsa, Oklahoma. The mixture represented the various Dinoseb products to be destroyed. The rationale for doing the pilot-scale test was that specific performance data were needed to address, with confidence, any public or permitting questions that may arise in authorizing a full-scale incineration disposal operation. The test burns were successfully performed between February 18 and February 26, 1988. The report gives an overall summary of the test program.

  12. Pilot-scale equipment development for pyrochemical treatment of spent oxide fuel.

    SciTech Connect

    Herrmann, S. D.

    1999-06-08

    Fundamental objectives regarding spent nuclear fuel treatment technologies include, first, the effective distribution of spent fuel constituents among product and stable waste forms and, second, the minimization and standardization of waste form types and volumes. Argonne National Laboratory (ANL) has developed and is presently demonstrating the electrometallurgical treatment of sodium-bonded metal fuel from Experimental Breeder Reactor II, resulting in an uranium product and two stable waste forms, i.e. ceramic and metallic. Engineering efforts are underway at ANL to develop pilot-scale equipment which would precondition irradiated oxide fuel via pyrochemical processing and subsequently allow for electrometallurgical treatment of such non-metallic fuels into standard product and waste forms. This paper highlights the integration of proposed spent oxide fuel treatment with existing electrometallurgical processes. System designs and technical bases for development of pilot-scale oxide reduction equipment are also described.

  13. Pilot-scale base hydrolysis processing of HMX-based plastic-bonded explosives

    SciTech Connect

    Flesner, R.L.; Dell`Orco, P.C.; Spontarelli, T.; Bishop, R.L.; Skidmore, C.B.; Uher, K.; Kramer, J.F.

    1997-10-01

    Los Alamos National Laboratory has demonstrated that many energetic materials can be rendered non-energetic via reaction with sodium hydroxide or ammonia. This process is known as base hydrolysis. A pilot scale reactor has been developed to process up to 20 kg of plastic bonded explosive in a single batch operation. In this report, we discuss the design and operation of the pilot scale reactor for the processing of PBX 9404, a standard Department of Energy plastic bonded explosive containing HMX and nitrocellulose. Products from base hydrolysis, although non-energetic, still require additional processing before release to the environment. Decomposition products, destruction efficiencies, and rates of reaction for base hydrolysis will be presented. Hydrothermal processing, previously known as supercritical water oxidation, has been proposed for converting organic products from hydrolysis to carbon dioxide, nitrogen, and nitrous oxide. Base hydrolysis in combination with hydrothermal processing may yield a viable alternative to open burning/open detonation for destruction of many energetic materials.

  14. Pilot-scale production of microbial lipid using starch wastewater as raw material.

    PubMed

    Xue, Feiyan; Gao, Bin; Zhu, Yongqiang; Zhang, Xu; Feng, Wei; Tan, Tianwei

    2010-08-01

    The aim of this research was to develop a cost-effective pilot-scale fermentation process for lipid production by Rhodotorula glutinis using starch wastewater. A temperature range of 30-37 degrees C, and an initial chemical oxygen demand (COD) higher than 30,000 mg/L, were optimal for growth and lipid synthesis in flask culture. Cultivation in a 5-L fermenter yielded more than 60 g/L biomass with a 30% (w/w) lipid content after 60 h. Pilot-scale production of microbial lipid in a 300-L fermenter using starch wastewater without sterilization and pH adjustment yielded 40 g/L biomass and 35% lipid content with 80% COD degradation after only 30-40 h of cultivation. Transesterification experiments demonstrated that lipids can be used for biodiesel production. PMID:20371176

  15. Low-level waste vitrification pilot-scale system need report

    SciTech Connect

    Morrissey, M.F.; Whitney, L.D.

    1996-03-01

    This report examines the need for pilot-scale testing in support of the low-level vitrification facility at Hanford. In addition, the report examines the availability of on-site facilities to contain a pilot-plant. It is recommended that a non-radioactive pilot-plant be operated for extended periods. In addition, it is recommended that two small-scale systems, one processing radioactive waste feed and one processing a simulated waste feed be used for validation of waste simulants. The actual scale of the pilot-plant will be determined from the technologies included in conceptual design of the plant. However, for the purposes of this review, a plant of 5 to 10 metric ton/day of glass production was assumed. It is recommended that a detailed data needs package and integrated flowsheet be developed in FY95 to clearly identify data requirements and identify relationships with other TWRS elements. A pilot-plant will contribute to the reduction of uncertainty in the design and initial operation of the vitrification facility to an acceptable level. Prior to pilot-scale testing, the components will not have been operated as an integrated system and will not have been tested for extended operating periods. Testing for extended periods at pilot-scale will allow verification of the flowsheet including the effects of recycle streams. In addition, extended testing will allow evaluation of wear, corrosion and mechanical reality of individual components, potential accumulations within the components, and the sensitivity of the process to operating conditions. Also, the pilot facility will provide evidence that the facility will meet radioactive and nonradioactive environmental release limits, and increase the confidence in scale-up. The pilot-scale testing data and resulting improvements in the vitrification facility design will reduce the time required for cold chemical testing in the vitrification facility.

  16. Transformation of Bisphenol A in Water Distribution Systems, A Pilot-scale Study

    EPA Science Inventory

    Halogenations of bisphenol A (BPA) in a pilot-scale water distribution system (WDS) of cement-lined ductile cast iron pipe were investigated under the condition: pH 7.3±0.3, water flow velocity of 1.0 m/s, and 25 °C ± 1 °C in water temperature. The testing water was chlorinated f...

  17. Characterization of double-shell slurry feed grout produced in a pilot-scale test

    SciTech Connect

    Lokken, R.O.; Martin, P.F.C.; Shade, J.W.

    1992-12-01

    Current plans for disposal of the low-level fraction of selected double-shell tank (DST) wastes at Hanford, Washington include grouting. Grout disposal in this context is the process of mixing low-level liquid waste with cementitious powders. and pumping the resultant slurry to near-surface, underground concrete vaults. Once the slurry is in the vaults. the hydration reactions that occur result in the formation of a highly impermeable solid product that binds and encapsulates the radioactive and hazardous constituents. Westinghouse Hanford Company (WHC) operates the Grout Treatment Facility (GTF) for the US Department of Energy (DOE). Pacific Northwest Laboratory(a) (PNL) provides support to the Grout Disposal Program through laboratory support activities, radioactive grout leach testing. performance assessments, and pilot-scale tests. A pilot-scale test was conducted in November 1988 using a simulated Double-Shell Slurry Feed (DSSF) waste. The main objective of the pilot-scale test was to demonstrate the processability of a DSSF grout formulation that was developed using laboratory equipment and to provide information on scale-up. The dry blend used in this test included 47 wt% class F fly ash, 47 wt% blast furnace slag, and 6 wt% type I/II portland cement. The dry blend was mixed with the simulated waste at a ratio of 9 lb/gal and pumped to a 2800-gal, insulated tank at about 10.4 gpm. Samples of simulated DSSF waste. dry blend, grout slurry, and cured grout were obtained during and after the pilot-scale test for testing and product characterization. Major conclusions of these activities are included.

  18. Pilot-scale investigation of drinking water ultrafiltration membrane fouling rates using advanced data analysis techniques.

    PubMed

    Chen, Fei; Peldszus, Sigrid; Peiris, Ramila H; Ruhl, Aki S; Mehrez, Renata; Jekel, Martin; Legge, Raymond L; Huck, Peter M

    2014-01-01

    A pilot-scale investigation of the performance of biofiltration as a pre-treatment to ultrafiltration for drinking water treatment was conducted between 2008 and 2010. The objective of this study was to further understand the fouling behaviour of ultrafiltration at pilot scale and assess the utility of different foulant monitoring tools. Various fractions of natural organic matter (NOM) and colloidal/particulate matter of raw water, biofilter effluents, and membrane permeate were characterized by employing two advanced NOM characterization techniques: liquid chromatography - organic carbon detection (LC-OCD) and fluorescence excitation-emission matrices (FEEM) combined with principal component analysis (PCA). A framework of fouling rate quantification and classification was also developed and utilized in this study. In cases such as the present one where raw water quality and therefore fouling potential vary substantially, such classification can be considered essential for proper data interpretation. The individual and combined contributions of various NOM fractions and colloidal/particulate matter to hydraulically reversible and irreversible fouling were investigated using various multivariate statistical analysis techniques. Protein-like substances and biopolymers were identified as major contributors to both reversible and irreversible fouling, whereas colloidal/particulate matter can alleviate the extent of irreversible fouling. Humic-like substances contributed little to either reversible or irreversible fouling at low level fouling rates. The complementary nature of FEEM-PCA and LC-OCD for assessing the fouling potential of complex water matrices was also illustrated by this pilot-scale study.

  19. Intensification of sonochemical degradation of phenol using additives at pilot scale operation.

    PubMed

    Khokhawala, Ismail M; Gogate, Parag R

    2011-01-01

    The present work reports the use of sonochemical reactors for the degradation of phenol in the presence of additives with an objective of enhancing the rates of degradation at a pilot scale operation. Process intensification studies have been carried out using additives such as hydrogen peroxide (H2O2) (0.5-2.0 g/L), sodium chloride (0.5-1.5 g/L) and solid particles viz. cupric oxide (CuO) and titanium dioxide (TiO2) (0.5-2.5 g/L). Optimum concentration for H2O2 and sodium chloride has been observed beyond which no beneficial effects are obtained even with additional loadings. Maximum extent of degradation has been observed by using ultrasound/H2O2/CuO approach at a solid loading of 1.5 g/L followed by ultrasound/H2O2/TiO2 approach at a loading of 2.0 g/L. The obtained results at pilot scale operation in the current work are very important especially due to the fact that the majority of earlier studies are at laboratory scale which cannot provide the design related information for large scale operation as required scale up ratios are quite high adding a degree of uncertainty in the design. The novelty of the present work lies in the fact that it highlights successful application of sonochemical reactors for wastewater treatment at pilot scale operation.

  20. INVESTIGATING SUSPENSION OF MST SLURRIES IN A PILOT-SCALE WASTE TANK

    SciTech Connect

    Poirier, M.; Restivo, M.; Steeper, T.; Williams, M.; Qureshi, Z.

    2011-01-24

    The Small Column Ion Exchange (SCIX) process is being developed to remove cesium, strontium, and actinides from Savannah River Site (SRS) Liquid Waste using an existing waste tank (i.e., Tank 41H) to house the process. Savannah River National Laboratory (SRNL) is conducting pilot-scale mixing tests to determine the pump requirements for suspending monosodium titanate (MST), crystalline silicotitanate (CST), and simulated sludge. The purpose of this pilot scale testing is for the pumps to suspend the MST particles so that MST can be removed from the tank. The pilot-scale tank is a 1/10.85 linear scaled model of Tank 41H. The tank diameter, tank liquid level, pump nozzle diameter, pump elevation, and cooling coil diameter are all 1/10.85 of their dimensions in Tank 41H. The pump locations correspond to the proposed locations in Tank 41H by the SCIX program (Risers B5 and B2 for two pump configurations and Risers B5, B3, and B1 for three pump configurations).

  1. Removal of gas-phase ammonia and hydrogen sulfide using photocatalysis, nonthermal plasma, and combined plasma and photocatalysis at pilot scale.

    PubMed

    Maxime, Guillerm; Amine, Assadi Aymen; Abdelkrim, Bouzaza; Dominique, Wolbert

    2014-11-01

    This study focuses on the removal of gas-phase ammonia (NH3) and hydrogen sulfide (H2S) in a continuous reactor. Photocatalysis and surface dielectric barrier discharge (SDBD) plasma are studied separately and combined. Though the removal of volatile organic compounds by coupling plasma and photocatalysis has been reported on a number of studies in laboratory scale, this is as far as we know the first time that it is used to remove inorganic malodorous pollutants. While each separate process is able to degrade ammonia and hydrogen sulfide, a synergetic effect appears when they are combined at a pilot scale, leading to removal capacity higher than the sum of each separate process. The removal capacity is higher when the gas circulates at a higher flow rate and when pollutant concentration is higher. The presence of water vapor in the gas is detrimental to the efficiency of the process. Operating conditions also influence the production of nitrogen oxides and ozone.

  2. Cryogenic treatment of gas

    SciTech Connect

    Bravo, Jose Luis; Harvey, III, Albert Destrehan; Vinegar, Harold J.

    2012-04-03

    Systems and methods of treating a gas stream are described. A method of treating a gas stream includes cryogenically separating a first gas stream to form a second gas stream and a third stream. The third stream is cryogenically contacted with a carbon dioxide stream to form a fourth and fifth stream. A majority of the second gas stream includes methane and/or molecular hydrogen. A majority of the third stream includes one or more carbon oxides, hydrocarbons having a carbon number of at least 2, one or more sulfur compounds, or mixtures thereof. A majority of the fourth stream includes one or more of the carbon oxides and hydrocarbons having a carbon number of at least 2. A majority of the fifth stream includes hydrocarbons having a carbon number of at least 3 and one or more of the sulfur compounds.

  3. CRYOGENIC MAGNETS

    DOEpatents

    Post, R.F.; Taylor, C.E.

    1963-05-21

    A cryogenic magnet coil is described for generating magnetic fields of the order of 100,000 gauss with a minimum expenditure of energy lost in resistive heating of the coil inductors and energy lost irreversibly in running the coil refrigeration plant. The cryogenic coil comprises a coil conductor for generating a magnetic field upon energization with electrical current, and refrigeration means disposed in heat conductive relation to the coil conductor for cooling to a low temperature. A substantial reduction in the power requirements for generating these magnetic fields is attained by scaling the field generating coil to large size and particular dimensions for a particular conductor, and operating the coil at a particular optimum temperature commensurate with minimum overall power requirements. (AEC)

  4. FY-97 operations of the pilot-scale glass melter to vitrify simulated ICPP high activity sodium-bearing waste

    SciTech Connect

    Musick, C.A.

    1997-11-01

    A 3.5 liter refractory-lined joule-heated glass melter was built to test the applicability of electric melting to vitrify simulated high activity waste (HAW). The HAW streams result from dissolution and separation of Idaho Chemical Processing Plant (ICPP) calcines and/or radioactive liquid waste. Pilot scale melter operations will establish selection criteria needed to evaluate the application of joule heating to immobilize ICPP high activity waste streams. The melter was fabricated with K-3 refractory walls and Inconel 690 electrodes. It is designed to be continuously operated at 1,150 C with a maximum glass output rate of 10 lbs/hr. The first set of tests were completed using surrogate HAW-sodium bearing waste (SBW). The melter operated for 57 hours and was shut down due to excessive melt temperatures resulting in low glass viscosity (< 30 Poise). Due to the high melt temperature and low viscosity the molten glass breached the melt chamber. The melter has been dismantled and examined to identify required process improvement areas and successes of the first melter run. The melter has been redesigned and is currently being fabricated for the second run, which is scheduled to begin in December 1997.

  5. Pilot-scale road subbase made with granular material formulated with MSWI bottom ash and stabilized APC fly ash: environmental impact assessment.

    PubMed

    del Valle-Zermeño, R; Formosa, J; Prieto, M; Nadal, R; Niubó, M; Chimenos, J M

    2014-02-15

    A granular material (GM) to be used as road sub-base was formulated using 80% of weathered bottom ash (WBA) and 20% of mortar. The mortar was prepared separately and consisted in 50% APC and 50% of Portland cement. A pilot-scale study was carried on by constructing three roads in order to environmentally evaluate the performance of GM in a real scenario. By comparing the field results with those of the column experiments, the overestimations observed at laboratory scale can be explained by the potential mechanisms in which water enters into the road body and the pH of the media. An exception was observed in the case of Cu, whose concentration release at the test road was higher. The long-time of exposure at atmospheric conditions might have favoured oxidation of organic matter and therefore the leaching of this element. The results obtained showed that immobilization of all heavy metals and metalloids from APC is achieved by the pozzolanic effect of the cement mortar. This is, to the knowledge of the authors, the only pilot scale study that is considering reutilization of APC as a safe way to disposal.

  6. Pilot-scale road subbase made with granular material formulated with MSWI bottom ash and stabilized APC fly ash: environmental impact assessment.

    PubMed

    del Valle-Zermeño, R; Formosa, J; Prieto, M; Nadal, R; Niubó, M; Chimenos, J M

    2014-02-15

    A granular material (GM) to be used as road sub-base was formulated using 80% of weathered bottom ash (WBA) and 20% of mortar. The mortar was prepared separately and consisted in 50% APC and 50% of Portland cement. A pilot-scale study was carried on by constructing three roads in order to environmentally evaluate the performance of GM in a real scenario. By comparing the field results with those of the column experiments, the overestimations observed at laboratory scale can be explained by the potential mechanisms in which water enters into the road body and the pH of the media. An exception was observed in the case of Cu, whose concentration release at the test road was higher. The long-time of exposure at atmospheric conditions might have favoured oxidation of organic matter and therefore the leaching of this element. The results obtained showed that immobilization of all heavy metals and metalloids from APC is achieved by the pozzolanic effect of the cement mortar. This is, to the knowledge of the authors, the only pilot scale study that is considering reutilization of APC as a safe way to disposal. PMID:24394668

  7. A pilot-scale trial of an improved galvanic deoxidation process for refining molten copper

    NASA Astrophysics Data System (ADS)

    Soral, P.; Pal, U.; Larson, H. R.; Schroeder, B.

    1999-04-01

    A laboratory-scale galvanic deoxidation technology developed by earlier workers has been improved, with the aim of developing a prototype pilot-scale deoxidation unit. Each deoxidation cell consists of a one end-closed yttria-stabilized zirconia (YSZ) tube coated with a Ni-YSZ cermet anode on the inner walls. The YSZ tube is immersed, with its closed end in the metallic melt, and an oxygen-chemical-potential gradient across the tube is established by passing a reducing gas through the tube. The melt is then deoxidized by short circuiting it with the anode. Through laboratory experimentation, the nature of the anode/electrolyte interface adhesion was identified to be an important factor in obtaining enhanced deoxidation kinetics. The kinetics of oxygen removal from the melt was increased by an order of magnitude with an improved anode/electrolyte interface. A pilot-scale refining unit consisting of 53 cells with the improved anode/electrolyte interface was manufactured, and a field evaluation of the galvanic deoxidation of copper was conducted. The deoxidation-process model was modified to include multiple deoxidation cells, which were required for the pilot-scale trials, and to analyze the effect of electrolyte/electrode adhesion on deoxidation kinetics. Preliminary studies on process component lifetimes were conducted by investigating the thermal cycling, corrosion behavior of the electrolyte, and stability of the cermet anode structure. Based on the results of the field trial and the analyses of the process component lifetime, future work needed toward commercializing the technology is discussed.

  8. Pilot-scale treatability test plan for the 200-UP-1 groundwater Operable Unit

    SciTech Connect

    Wittreich, C.D.

    1994-05-01

    This document presents the treatability test plan for pilot-scale pump and treat testing at the 200-UP-1 Operable Unit. This treatability test plan has been prepared in response to an agreement between the US Department of Energy, the US Environmental Protection Agency, and the Washington State Department of Ecology, as documented in Hanford Federal Facility Agreement and Consent Order (Ecology et al. 1989a) Change Control Form M-13-93-03 (Ecology et al. 1994). The agreement also requires that, following completion of the activities described in this test plan, a 200-UP-1 Operable Unit interim remedial measure (IRM) proposed plan be developed for use in preparing an interim action record of decision (ROD). The IRM Proposed Plan will be supported by the results of the testing described in this treatability test plan, as well as by other 200-UP-1 Operable Unit activities (e.g., limited field investigation, development of a qualitative risk assessment). Once issued, the interim action ROD will specify the interim action for groundwater contamination at the 200-UP-1 Operable Unit. The approach discussed in this treatability test plan is to conduct a pilot-scale pump and treat test for the contaminant plume associated with the 200-UP-1 Operable Unit. Primary contaminants of concern are uranium and technetium-99; the secondary contaminant of concern is nitrate. The pilot-scale treatability testing presented in this test plan has as its primary purpose to assess the performance of aboveground treatment systems with respect to the ability to remove the primary contaminants in groundwater withdrawn from the contaminant plume.

  9. Multiple pollutant removal using the condensing heat exchanger. Task 2, Pilot scale IFGT testing

    SciTech Connect

    Jankura, B.J.

    1996-01-01

    The purpose of Task 2 (IFGT Pilot-Scale Tests at the B&W Alliance Research Center) is to evaluate the emission reduction performance of the Integrated flue Gas Treatment (IFGT) process for coal-fired applications. The IFGT system is a two-stage condensing heat exchanger that captures multiple pollutants - while recovering waste heat. The IFGT technology offers the potential of a addressing the emission of SO{sub 2} and particulate from electric utilities currently regulated under the Phase I and Phase II requirements defined in Title IV, and many of the air pollutants that will soon be regulated under Title III of the Clean Air Act. The performance data will be obtained at pilot-scale conditions similar to full-scale operating systems. The task 2 IFGT tests have been designed to investigate several aspects of IFGT process conditions at a broader range of variable than would be feasible at a larger scale facility. The performance parameters that will be investigated are as follows: SO{sub 2} removal; particulate removal; removal of mercury and other heavy metals; NO{sub x} removal; HF and HCl removal; NH{sub 3} removal; ammonia-sulfur compounds generation; and steam injection for particle removal. For all of the pollutant removal tests, removal efficiency will be based on measurements at the inlet and outlet of the IFGT facility. Heat recovery measurements will also be made during these tests to demonstrate the heat recovery provided by the IFGT technology. This report provides the Final Test Plan for the first coal tested in the Task 2 pilot-scale IFGT tests.

  10. Pilot-Scale Production and Characterization of Paramyosin, a Vaccine Candidate for Schistosomiasis Japonica▿ †

    PubMed Central

    Jiz, Mario; Wu, Hai-Wei; Meng, Rui; Pond-Tor, Sunthorn; Reynolds, Mindy; Friedman, Jennifer F.; Olveda, Remigio; Acosta, Luz; Kurtis, Jonathan D.

    2008-01-01

    Despite effective chemotherapy, schistosomiasis remains a major public health problem in the developing world, with at least 200 million active infections resulting in significant morbidity. Rapid reinfection after treatment, accompanied by extensive residual morbidity, mandates alternative control strategies, including vaccine development. Paramyosin, a myofibrillar protein found only in invertebrates, has been widely studied as a vaccine candidate for both Schistosoma mansoni and Schistosoma japonicum. Recently, we demonstrated that Th2-biased immune responses to paramyosin are associated with resistance to reinfection with S. japonicum in humans; however, challenges in the pilot-scale production of schistosome paramyosin have hampered further studies of this promising vaccine candidate. Here we report a method for the pilot-scale expression and purification of recombinant S. japonicum paramyosin (rSj97). rSj97 was extracted from Escherichia coli inclusion bodies and purified with sequential anion-exchange, hydroxyapatite, and size exclusion chromatography. The purified rSj97 was >95% pure as judged by sodium dodecyl sulfate-polyacrylamide gel electrophoretic analysis and was free of significant endotoxin contamination. We demonstrate that, like native paramyosin, rSj97 adopts an alpha-helical coiled-coil tertiary structure and binds immunoglobulin and collagen. Naïve mice infected with S. japonicum produce anti-rSj97 immunoglobulin G (IgG) antibodies as early as 4 weeks postinfection, while sera collected from S. japonicum-infected individuals contain anti-rSj97 IgE antibodies. Our method for pilot-scale production of recombinant full-length paramyosin will facilitate preclinical evaluation of paramyosin as a vaccine for schistosomiasis. PMID:18426875

  11. Pilot-scale production and characterization of PEGylated human FGF-21 analog.

    PubMed

    Ye, Xianlong; Qi, Jianying; Yu, Dan; Li, Shujie; Wu, Qiang; Wu, Yunzhou; Ren, Guiping; Han, Jun; Li, Deshan

    2016-06-20

    FGF-21 has become a potential drug candidate for the treatment of type 2 diabetes. Previous studies have demonstrated that PEGylation of FGF-21 could significantly increase its in vivo half-life and provide its long-lasting blood glucose-lowering effect. To accelerate the development of PEGylated FGF-21 for clinical application as a long-acting antidiabetes drug, we prepared ahmFGF-21 (FGF-21 mutant) and PEGylated ahmFGF-21 in Escherichia coli Rosetta (DE3) by high cell density fermentation at a 50-L scale and pilot-scale purification. The physical and chemical properties of the purified proteins were analyzed in this study, including purity, molecular weight, isoelectric point, bacterial endotoxin, PEGylated site and second structure. As well as the in vitro glucose uptake activity and in vivo anti-diabetic effect were evaluated. Under the optimal fermentation and purification conditions, the average bacterial yield and expression level of target protein of three batches attained 52.2±4.6g/L and 223.92±5.41mg/L, respectively. The purity of pilot product was above 98% by SDS-PAGE (non-reducing or reducing) and HPLC (SEC or RPC) analysis and the final yield of PEGylated ahmFGF-21 was 87.91±1.49mg/L, which indicated that the pilot-scale production process was relatively stable. N-terminal sequencing and circular dichroism (CD) spectroscopy results showed that modification site of PEGylated ahmFGF-21 was alanine at N-terminal and the second structure of ahmFGF-21 had no obvious changes after PEGylation. Compared with ahmFGF-21, the long-acting hypoglycemic effect of PEGylated ahmFGF-21 prepared in the pilot-scale production was significantly improved in type 2 diabetic db/db mice. Our results demonstrated that the pilot-scale production process of PEGylated ahmFGF-21 was successfully established, which was very important for the clinical application. PMID:27109774

  12. Pilot-scale production and characterization of PEGylated human FGF-21 analog.

    PubMed

    Ye, Xianlong; Qi, Jianying; Yu, Dan; Li, Shujie; Wu, Qiang; Wu, Yunzhou; Ren, Guiping; Han, Jun; Li, Deshan

    2016-06-20

    FGF-21 has become a potential drug candidate for the treatment of type 2 diabetes. Previous studies have demonstrated that PEGylation of FGF-21 could significantly increase its in vivo half-life and provide its long-lasting blood glucose-lowering effect. To accelerate the development of PEGylated FGF-21 for clinical application as a long-acting antidiabetes drug, we prepared ahmFGF-21 (FGF-21 mutant) and PEGylated ahmFGF-21 in Escherichia coli Rosetta (DE3) by high cell density fermentation at a 50-L scale and pilot-scale purification. The physical and chemical properties of the purified proteins were analyzed in this study, including purity, molecular weight, isoelectric point, bacterial endotoxin, PEGylated site and second structure. As well as the in vitro glucose uptake activity and in vivo anti-diabetic effect were evaluated. Under the optimal fermentation and purification conditions, the average bacterial yield and expression level of target protein of three batches attained 52.2±4.6g/L and 223.92±5.41mg/L, respectively. The purity of pilot product was above 98% by SDS-PAGE (non-reducing or reducing) and HPLC (SEC or RPC) analysis and the final yield of PEGylated ahmFGF-21 was 87.91±1.49mg/L, which indicated that the pilot-scale production process was relatively stable. N-terminal sequencing and circular dichroism (CD) spectroscopy results showed that modification site of PEGylated ahmFGF-21 was alanine at N-terminal and the second structure of ahmFGF-21 had no obvious changes after PEGylation. Compared with ahmFGF-21, the long-acting hypoglycemic effect of PEGylated ahmFGF-21 prepared in the pilot-scale production was significantly improved in type 2 diabetic db/db mice. Our results demonstrated that the pilot-scale production process of PEGylated ahmFGF-21 was successfully established, which was very important for the clinical application.

  13. Final Report: Pilot-scale Cross-flow Filtration Test - Envelope A + Entrained Solids

    SciTech Connect

    Duignan, M.R.

    2000-06-27

    This report discusses the results of the operation of a cross-flow filter in a pilot-scale experimental facility that was designed, built, and run by the Experimental Thermal Fluids Laboratory of the Savannah River Technology Center of the Westinghouse Savannah River Company.This filter technology was evaluated for its inclusion in the pretreatment section of the nuclear waste stabilization plant being designed by BNFL, Inc. This plant will be built at the U.S. Department of Energy's Hanford Site as part of the River Protection Project.

  14. 106-AN grout pilot-scale test HGTP-93-0501-02

    SciTech Connect

    Bagaasen, L M

    1993-05-01

    The Grout Treatment Facility (GTF) at Hanford, Washington will process the low-level fraction of selected double-shell tank (DST) wastes into a cementitious waste form. This facility, which is operated by Westinghouse Hanford Company (WHC), mixes liquid waste with cementitious materials to produce a waste form that immobilizes hazardous constituents through chemical reactions and/or microencapsulation. Over 1,000,000 gal of Phosphate/Sulfate Waste were solidified in the first production campaign with this facility. The next tank scheduled for treatment is 106-AN. After conducting laboratory studies to select the grout formulation, part of the normal formulation verification process is to conduct tests using the 1/4-scale pilot facilities at the Pacific Northwest Laboratory (PNL). The major objectives of these pilot-scale tests were to determine if the proposed grout formulation could be processed in the pilot-scale equipment and to collect thermal information to help determine the best way to manage the grout hydration heat.

  15. Anaerobic Digestion of Laminaria japonica Waste from Industrial Production Residues in Laboratory- and Pilot-Scale.

    PubMed

    Barbot, Yann Nicolas; Thomsen, Claudia; Thomsen, Laurenz; Benz, Roland

    2015-09-01

    The cultivation of macroalgae to supply the biofuel, pharmaceutical or food industries generates a considerable amount of organic residue, which represents a potential substrate for biomethanation. Its use optimizes the total resource exploitation by the simultaneous disposal of waste biomaterials. In this study, we explored the biochemical methane potential (BMP) and biomethane recovery of industrial Laminaria japonica waste (LJW) in batch, continuous laboratory and pilot-scale trials. Thermo-acidic pretreatment with industry-grade HCl or industrial flue gas condensate (FGC), as well as a co-digestion approach with maize silage (MS) did not improve the biomethane recovery. BMPs between 172 mL and 214 mL g(-1) volatile solids (VS) were recorded. We proved the feasibility of long-term continuous anaerobic digestion with LJW as sole feedstock showing a steady biomethane production rate of 173 mL g(-1) VS. The quality of fermentation residue was sufficient to serve as biofertilizer, with enriched amounts of potassium, sulfur and iron. We further demonstrated the upscaling feasibility of the process in a pilot-scale system where a CH₄ recovery of 189 L kg(-1) VS was achieved and a biogas composition of 55% CH₄ and 38% CO₂ was recorded. PMID:26393620

  16. CFD Modeling of Flow, Temperature, and Concentration Fields in a Pilot-Scale Rotary Hearth Furnace

    NASA Astrophysics Data System (ADS)

    Liu, Ying; Su, Fu-Yong; Wen, Zhi; Li, Zhi; Yong, Hai-Quan; Feng, Xiao-Hong

    2014-01-01

    A three-dimensional mathematical model for simulation of flow, temperature, and concentration fields in a pilot-scale rotary hearth furnace (RHF) has been developed using a commercial computational fluid dynamics software, FLUENT. The layer of composite pellets under the hearth is assumed to be a porous media layer with CO source and energy sink calculated by an independent mathematical model. User-defined functions are developed and linked to FLUENT to process the reduction process of the layer of composite pellets. The standard k-ɛ turbulence model in combination with standard wall functions is used for modeling of gas flow. Turbulence-chemistry interaction is taken into account through the eddy-dissipation model. The discrete ordinates model is used for modeling of radiative heat transfer. A comparison is made between the predictions of the present model and the data from a test of the pilot-scale RHF, and a reasonable agreement is found. Finally, flow field, temperature, and CO concentration fields in the furnace are investigated by the model.

  17. Evaluation of the thermal stability POHC incinerability ranking in a pilot-scale rotary kiln incinerator

    SciTech Connect

    Lee, J.W.; Waterland, L.R.; Whitworth, W.E.; Carroll, G.J.

    1991-01-01

    A series of pilot-scale incineration tests was performed at EPA's Incineration Research Facility to evaluate the thermal stability-based POHC incinerability ranking. In the tests, mixtures of 12 POHCs with predicted incinerability spanning the range of most to least difficult to incinerate class were combined with a clay-based sorbent and batch-fed to the facility's pilot-scale rotary kiln incinerator via a fiberpack drum ram feeder. Kiln operating conditions were varied to include a baseline operating condition, three modes of attempted incineration failure, and a worst case combination of the three failure modes. Kiln exit POHC DREs were in the 99.99 percent range for the volatile POHCs for the baseline, mixing failure (increased charge mass), and matrix failure (decreased feed H/C) tests. Semivolatile POHCs were not detected in the kiln exit for these tests; corresponding DREs were generally greater than 99.999 percent. The thermal failure (low kiln temperature) and worst case (combination of thermal, mixing, and matrix failure) tests resulted in substantially decreased kiln exit POHC DREs. These ranged from 99 percent or less for Freon 113 to greater than 99.999 percent for the less stable-ranked semivolatile POHCs. General agreement between relative kiln exit POHC DRE and predicted incinerability class was observed.

  18. Pilot-scale subcritical solvent extraction of curcuminoids from Curcuma long L.

    PubMed

    Kwon, Hye-Lim; Chung, Myong-Soo

    2015-10-15

    Curcuminoids consisted curcumin, demethoxycurcumin and bisdemethoxycurcumin, were extracted from turmeric using subcritical solvent by varying conditions of temperature (110-150 °C), time (1-10 min), pressure (5-100 atm), solid-to-solvent ratio, and mixing ratio of solvent. Preliminary lab-scale experiments were conducted to determine the optimum extraction temperature and mixing ratio of water and ethanol for the pilot-scale extraction. The maximum yield of curcuminoids in the pilot-scale system was 13.58% (curcumin 4.94%, demethoxycurcumin 4.73%, and bisdemethoxycurcumin 3.91% in dried extracts) at 135 °C/5 min with water/ethanol mixture (50:50, v/v) as a solvent. On the other hand, the extraction yields of curcuminoids were obtained as 10.49%, 13.71% and 13.96% using the 50%, 95% and 100% ethanol, respectively, at the atmospheric condition (60 °C/120 min). Overall results showed that the subcritical solvent extraction is much faster and efficient extraction method considering extracted curcuminoids contents and has a potential to develop a commercial process for the extraction of curcuminoids.

  19. Anaerobic Digestion of Laminaria japonica Waste from Industrial Production Residues in Laboratory- and Pilot-Scale

    PubMed Central

    Barbot, Yann Nicolas; Thomsen, Claudia; Thomsen, Laurenz; Benz, Roland

    2015-01-01

    The cultivation of macroalgae to supply the biofuel, pharmaceutical or food industries generates a considerable amount of organic residue, which represents a potential substrate for biomethanation. Its use optimizes the total resource exploitation by the simultaneous disposal of waste biomaterials. In this study, we explored the biochemical methane potential (BMP) and biomethane recovery of industrial Laminaria japonica waste (LJW) in batch, continuous laboratory and pilot-scale trials. Thermo-acidic pretreatment with industry-grade HCl or industrial flue gas condensate (FGC), as well as a co-digestion approach with maize silage (MS) did not improve the biomethane recovery. BMPs between 172 mL and 214 mL g−1 volatile solids (VS) were recorded. We proved the feasibility of long-term continuous anaerobic digestion with LJW as sole feedstock showing a steady biomethane production rate of 173 mL g−1 VS. The quality of fermentation residue was sufficient to serve as biofertilizer, with enriched amounts of potassium, sulfur and iron. We further demonstrated the upscaling feasibility of the process in a pilot-scale system where a CH4 recovery of 189 L kg−1 VS was achieved and a biogas composition of 55% CH4 and 38% CO2 was recorded. PMID:26393620

  20. [Pilot-scale cultivation of Spirulina plantensis with digested piggery wastewater ].

    PubMed

    Guo, Qing-qing; Liu, Rui; Luo, Jin-fei; Wang, Gen-rong; Chen, Lii-jun; Liu, Xiao

    2014-09-01

    The swine waste pretreated with coagulation sedimentation was used for the outdoor pilot-scale cultivation of Spirulina platensis isolated from digested piggery wastewater (DPW) in a raceway pond. The growth of S. platensis and removal of nitrogen/ phosphorus were studied, moreover, the conversion efficiency of total nitrogen (TN) or total phosphorus (TP) from DPW to S. platensis was calculated. On this basis, the existing problems and countermeasures during outdoor pilot-scale culture were analyzed and summarized combined with the laboratory research. We conducted 6 batches culture experiments, only 3 of which could reach the S. platensis harvest requirements (D560 >0. 8). Meanwhile, the 3 successful batches achieved removal of COD, ammonia nitrogen, TN, TP with corresponding 28. 6% -48. 5% , 0.4% -48. 5% , 41. 8% -48. 6% , 14. 3% -94. 5% , and the conversion efficiency of TN or TP from DPW to S. platensis reached 12. 1% -98. 5% , 21.2% -83.7% , respectively. High concentration of ammonia nitrogen and insect attack of remaining egg hatching in the pretreated swine waste were the main factors to cause the slow-growing of the 3 batches of S. platensis. Therefore, it is highly necessary for the removal of ammonia nitrogen with biological treatment technology and insect eggs with membrane to achieve a stable high productivity. PMID:25518669

  1. Pilot-scale fluoride-containing wastewater treatment by the ballasted flocculation process.

    PubMed

    Wang, Bin-Yuan; Chen, Zhong-Lin; Zhu, Jia; Shen, Ji-Min; Han, Ying

    2013-01-01

    A pilot-scale ballasted flocculation system was used to remove fluoride from one type of industrial wastewater. The system included the formation of calcium fluoride (CaF2) using calcium hydroxide followed by coagulation sedimentation. Calcium fluoride was recycled as nuclei for enhancing CaF2 precipitation and as a ballasting agent for improving fluoride removal and flocculation efficiency. Factors affecting fluoride and turbidity removal efficiencies, including pH in the CaF2-reacting tank and coagulation-mixing tank, sludge recycling ratio, and dosages of FeCl3 and polyacrylamide (PAM), were investigated in the pilot-scale system. The recycled CaF2 precipitates improved CaF2 formation kinetics, enhanced fluoride removal and flocculation performance. Under the optimized condition, the ballast flocculation process reduced fluoride concentration from 288.9 to 10.67 mg/L and the turbidity from 129.6 NTU to below 2.5 NTU. PMID:23823549

  2. Pilot scale thin film plate reactors for the photocatalytic treatment of sugar refinery wastewater.

    PubMed

    Saran, S; Kamalraj, G; Arunkumar, P; Devipriya, S P

    2016-09-01

    Pilot scale thin film plate reactors (TFPR) were fabricated to study the solar photocatalytic treatment of wastewater obtained from the secondary treatment plant of a sugar refinery. Silver-impregnated titanium dioxide (TiO2) was prepared by a facile chemical reduction method, characterized, and immobilized onto the surface of ceramic tiles used in the pilot scale reactors. On 8 h of solar irradiation, percentage reduction of chemical oxygen demand (COD) of the wastewater by Ag/TiO2, pure TiO2, and control (without catalyst) TFPR was about 95, 86, and 22 % respectively. The effects of operational parameters such as, flow rate, pH, and addition of hydrogen peroxide (H2O2) were optimized as they influence the rate of COD reduction. Under 3 h of solar irradiation, 99 % COD reduction was observed at an optimum flow rate of 15 L h(-1), initial pH of 2, and addition of 5 mM of H2O2. The results show that Ag/TiO2 TFPR could be effectively used for the tertiary treatment of sugar refinery effluent using sunlight as the energy source. The treated water could be reused for industrial purposes, thus reducing the water footprint of the industry. Graphical Abstract Sugar refinery effluent treatment by solar photocatalytic TFPR. PMID:27246562

  3. Pilot-scale bioelectrochemical system for efficient conversion of 4-chloronitrobenzene.

    PubMed

    Yuan, Yuan; You, Shi-Jie; Zhang, Jin-Na; Gong, Xiao-Bo; Wang, Xiu-Heng; Ren, Nan-Qi

    2015-01-01

    4-Chloronitrobenzene (4-CNB) is one of the highly toxic contaminants that may lead to acute, chronic or persistent physiological toxicity to ecology and environment. Conventional methods for removing 4-CNB from aquatic environment may be problematic due to inefficiency, high cost and low sustainability. This study develops a pilot-scale bioelectrochemical system (BES, effective volume of 18 L) and examines its performance of bioelectrochemical transformation of 4-CNB to 4-chloroaniline (4-CAN) under continuous operation. The results demonstrate that the initial 4-CNB concentration in the influent and hydraulic retention time (HRT) has a significant impact on 4-CNB reduction and 4-CAN formation. Compared with the conventional anaerobic process in the absence of external power supplied, the 4-CNB conversion efficiency can be enhanced with power supplied due to microbial-mediated electron transfer at the negative cathode potential. At a voltage of 0.4 V and HRT of 48 h, the 4-CNB reduction and 4-CAN formation efficiency reached 99% and 94.1%, respectively. Based on a small external voltage applied, the pilot-scale BES is effective in the conversion of 4-CNB to 4-CAN, an intermediate that is of less toxicity and higher bioavailability for subsequent treatment. This study provides a new strategy and methods for eliminating 4-CNB, making wastewater treatment more economical and more sustainable. PMID:25650667

  4. Pilot scale thin film plate reactors for the photocatalytic treatment of sugar refinery wastewater.

    PubMed

    Saran, S; Kamalraj, G; Arunkumar, P; Devipriya, S P

    2016-09-01

    Pilot scale thin film plate reactors (TFPR) were fabricated to study the solar photocatalytic treatment of wastewater obtained from the secondary treatment plant of a sugar refinery. Silver-impregnated titanium dioxide (TiO2) was prepared by a facile chemical reduction method, characterized, and immobilized onto the surface of ceramic tiles used in the pilot scale reactors. On 8 h of solar irradiation, percentage reduction of chemical oxygen demand (COD) of the wastewater by Ag/TiO2, pure TiO2, and control (without catalyst) TFPR was about 95, 86, and 22 % respectively. The effects of operational parameters such as, flow rate, pH, and addition of hydrogen peroxide (H2O2) were optimized as they influence the rate of COD reduction. Under 3 h of solar irradiation, 99 % COD reduction was observed at an optimum flow rate of 15 L h(-1), initial pH of 2, and addition of 5 mM of H2O2. The results show that Ag/TiO2 TFPR could be effectively used for the tertiary treatment of sugar refinery effluent using sunlight as the energy source. The treated water could be reused for industrial purposes, thus reducing the water footprint of the industry. Graphical Abstract Sugar refinery effluent treatment by solar photocatalytic TFPR.

  5. Cryogenic insulation development

    NASA Technical Reports Server (NTRS)

    Leonhard, K. E.

    1972-01-01

    Multilayer insulations for long term cryogenic storage are described. The development effort resulted in an insulation concept using lightweight radiation shields, separated by low conductive Dacron fiber tufts. The insulation is usually referred to as Superfloc. The fiber tufts are arranged in a triangular pattern and stand about .040 in. above the radiation shield base. Thermal and structural evaluation of Superfloc indicated that this material is a strong candidate for the development of high performance thermal protection systems because of its high strength, purge gas evacuation capability during boost, its density control and easy application to a tank.

  6. INVESTIGATING SUSPENSION OF MST, CST, AND SIMULATED SLUDGE SLURRIES IN A PILOT-SCALE WASTE TANK

    SciTech Connect

    Poirier, M.; Qureshi, Z.; Restivo, M.; Steeper, T.; Williams, M.

    2011-05-24

    The Small Column Ion Exchange (SCIX) process is being developed to remove cesium, strontium, and actinides from Savannah River Site (SRS) Liquid Waste using an existing waste tank (i.e., Tank 41H) to house the process. Savannah River National Laboratory (SRNL) is conducting pilot-scale mixing tests to determine the pump requirements for suspending and resuspending monosodium titanate (MST), crystalline silicotitanate (CST), and simulated sludge. The purpose of this pilot scale testing is for the pumps to resuspend the MST, CST, and simulated sludge particles so that they can be removed from the tank, and to suspend the MST so it can contact strontium and actinides. The pilot-scale tank is a 1/10.85 linear scaled model of Tank 41H. The tank diameter, tank liquid level, pump nozzle diameter, pump elevation, and cooling coil diameter are all 1/10.85 of their dimensions in Tank 41H. The pump locations correspond to the proposed locations in Tank 41H by the SCIX program (Risers B5, B3, and B1). Previous testing showed that three Submersible Mixer Pumps (SMPs) will provide sufficient power to initially suspend MST in an SRS waste tank, and to resuspend MST that has settled in a waste tank at nominal 45 C for four weeks. The conclusions from this analysis are: (1) Three SMPs will be able to resuspend more than 99.9% of the MST and CST that has settled for four weeks at nominal 45 C. The testing shows the required pump discharge velocity is 84% of the maximum discharge velocity of the pump. (2) Three SMPs will be able to resuspend more than 99.9% of the MST, CST, and simulated sludge that has settled for four weeks at nominal 45 C. The testing shows the required pump discharge velocity is 82% of the maximum discharge velocity of the pump. (3) A contact time of 6-12 hours is needed for strontium sorption by MST in a jet mixed tank with cooling coils, which is consistent with bench-scale testing and actinide removal process (ARP) operation.

  7. PILOT SCALE TESTING OF MONOSODIUM TITANATE MIXING FOR THE SRS SMALL COLUMN ION EXCHANGE PROCESS - 11224

    SciTech Connect

    Poirier, M.; Restivo, M.; Williams, M.; Herman, D.; Steeper, T.

    2011-01-25

    The Small Column Ion Exchange (SCIX) process is being developed to remove cesium, strontium, and select actinides from Savannah River Site (SRS) Liquid Waste using an existing waste tank (i.e., Tank 41H) to house the process. Savannah River National Laboratory (SRNL) is conducting pilot-scale mixing tests to determine the pump requirements for suspending monosodium titanate (MST), crystalline silicotitanate (CST), and simulated sludge. The purpose of this pilot scale testing is to determine the requirements for the pumps to suspend the MST particles so that they can contact the strontium and actinides in the liquid and be removed from the tank. The pilot-scale tank is a 1/10.85 linear scaled model of SRS Tank 41H. The tank diameter, tank liquid level, pump nozzle diameter, pump elevation, and cooling coil diameter are all 1/10.85 of their dimensions in Tank 41H. The pump locations correspond to the proposed locations in Tank 41H by the SCIX program (Risers B5 and B2 for two pump configurations and Risers B5, B3, and B1 for three pump configurations). The conclusions from this work follow: (i) Neither two standard slurry pumps nor two quad volute slurry pumps will provide sufficient power to initially suspend MST in an SRS waste tank. (ii) Two Submersible Mixer Pumps (SMPs) will provide sufficient power to initially suspend MST in an SRS waste tank. However, the testing shows the required pump discharge velocity is close to the maximum discharge velocity of the pump (within 12%). (iii) Three SMPs will provide sufficient power to initially suspend MST in an SRS waste tank. The testing shows the required pump discharge velocity is 66% of the maximum discharge velocity of the pump. (iv) Three SMPs are needed to resuspend MST that has settled in a waste tank at nominal 45 C for four weeks. The testing shows the required pump discharge velocity is 77% of the maximum discharge velocity of the pump. Two SMPs are not sufficient to resuspend MST that settled under these

  8. Pilot-Scale Demonstration of ALTA for NOx Control in Pulverized Coal-Fired Boilers

    SciTech Connect

    Andrew Fry; Devin Davis; Marc Cremer; Bradley Adams

    2008-04-30

    This report describes computational fluid dynamics (CFD) modeling and pilot-scale testing conducted to demonstrate the ability of the Advanced Layered Technology Approach (ALTA) to reduce NO{sub x} emissions in a pulverized coal (PC) boiler. Testing specifically focused on characterizing NO{sub x} behavior with deep burner staging combined with Rich Reagent Injection (RRI). Tests were performed in a 4 MBtu/hr pilot-scale furnace at the University of Utah. Reaction Engineering International (REI) led the project team which included the University of Utah and Combustion Components Associates (CCA). Deep burner staging and RRI, combined with selective non-catalytic reduction (SNCR), make up the Advanced Layered Technology Approach (ALTA) for NO{sub x} reduction. The application of ALTA in a PC environment requires homogenization and rapid reaction of post-burner combustion gases and has not been successfully demonstrated in the past. Operation of the existing low-NO{sub x} burner and design and operation of an application specific ALTA burner was guided by CFD modeling conducted by REI. Parametric pilot-scale testing proved the chemistry of RRI in a PC environment with a NOx reduction of 79% at long residence times and high baseline NOx rate. At representative particle residence times, typical operation of the dual-register low-NO{sub x} burner provided an environment that was unsuitable for NO{sub x} reduction by RRI, showing no NOx reduction. With RRI, the ALTA burner was able to produce NO{sub x} emissions 20% lower than the low-NO{sub x} burner, 76 ppmv vs. 94 ppmv, at a burner stoichiometric ratio (BSR) of 0.7 and a normalized stoichiometric ratio (NSR) of 2.0. CFD modeling was used to investigate the application of RRI for NO{sub x} control on a 180 MW{sub e} wall-fired, PC boiler. A NO{sub x} reduction of 37% from baseline (normal operation) was predicted using ALTA burners with RRI to produce a NO{sub x} emission rate of 0.185 lb/MBtu at the horizontal nose of

  9. CRYOGENIC DEWAR

    DOEpatents

    Chamberlain, W.H.; Maseck, H.E.

    1964-01-28

    This patent relates to a dewar for storing cryogenic gase and is of the type having aii inner flask surrounded by a vacuum jacket and having a vent spout through which evaporating gas escapes. Heretofore substantial gas loss has resulted from the radiation of heat towards the flask from the warmer outer elements of the dewar. In this invention, the mask is surrounded by a thermally conducting shield which is disposed in the vacuum space between the flask and the outer elements of the dewar. The shield contacts only the vent spout, which is cooled by the evaporating gas, and thus is maintained at a temperature very close to that of the flask itself. Accordingly, heat radiated toward the flask is intercepted and conducted to the evaporating gas rather than being re-radiated towards the hask. In a liquid helium dewar of typical configniration the mention reduces the boil-off rate by approximately one-half.(AEC)

  10. Pilot-Scale Pulsed UV Light Irradiation of Experimentally Infected Raspberries Suppresses Cryptosporidium parvum Infectivity in Immunocompetent Suckling Mice.

    PubMed

    Le Goff, L; Hubert, B; Favennec, L; Villena, I; Ballet, J J; Agoulon, A; Orange, N; Gargala, G

    2015-12-01

    Cryptosporidium spp., a significant cause of foodborne infection, have been shown to be resistant to most chemical food disinfectant agents and infective for weeks in irrigation waters and stored fresh vegetal produce. Pulsed UV light (PL) has the potential to inactivate Cryptosporidium spp. on surfaces of raw or minimally processed foods or both. The present study aimed to evaluate the efficacy of PL on viability and in vivo infectivity of Cryptosporidium parvum oocysts present on raspberries, a known source of transmission to humans of oocyst-forming apicomplexan pathogens. The skin of each of 20 raspberries was experimentally inoculated with five 10-μl spots of an oocyst suspension containing 6 × 10(7) oocysts per ml (Nouzilly isolate). Raspberries were irradiated by PL flashes (4 J/cm(2) of total fluence). This dose did not affect colorimetric or organoleptic characteristics of fruits. After immunomagnetic separation from raspberries, oocysts were bleached and administered orally to neonatal suckling mice. Seven days after infection, mice were euthanized, and the number of oocysts in the entire small intestine was individually assessed by immunofluorescence flow cytometry. Three of 12 and 12 of 12 inoculated mice that received 10 and 100 oocysts isolated from nonirradiated raspberries, respectively, were found infected. Four of 12 and 2 of 12 inoculated mice that received 10(3) and 10(4) oocysts from irradiated raspberries, respectively, were found infected. Oocyst counts were lower in animals inoculated with 10(3) and 10(4) oocysts from irradiated raspberries (92 ± 144 and 38 ± 82, respectively) than in animals infected with 100 oocysts from nonirradiated raspberries (35,785 ± 66,221, P = 0.008). PL irradiation achieved oocyst reductions of 2 and 3 log for an inoculum of 10(3) and 10(4) oocysts, respectively. The present pilot-scale evaluation suggests that PL is an effective mode of decontamination for raspberries and prompts further applicability

  11. Assessing the role of feed water constituents in irreversible membrane fouling of pilot-scale ultrafiltration drinking water treatment systems.

    PubMed

    Peiris, R H; Jaklewicz, M; Budman, H; Legge, R L; Moresoli, C

    2013-06-15

    Fluorescence excitation-emission matrix (EEM) approach together with principal component analysis (PCA) was used for assessing hydraulically irreversible fouling of three pilot-scale ultrafiltration (UF) systems containing full-scale and bench-scale hollow fiber membrane modules in drinking water treatment. These systems were operated for at least three months with extensive cycles of permeation, combination of back-pulsing and scouring and chemical cleaning. The principal component (PC) scores generated from the PCA of the fluorescence EEMs were found to be related to humic substances (HS), protein-like and colloidal/particulate matter content. PC scores of HS- and protein-like matter of the UF feed water, when considered separately, showed reasonably good correlations with the rate of hydraulically irreversible fouling for long-term UF operations. In contrast, comparatively weaker correlations for PC scores of colloidal/particulate matter and the rate of hydraulically irreversible fouling were obtained for all UF systems. Since, individual correlations could not fully explain the evolution of the rate of irreversible fouling, multi-linear regression models were developed to relate the combined effect of HS-like, protein-like and colloidal/particulate matter PC scores to the rate of hydraulically irreversible fouling for each specific UF system. These multi-linear regression models revealed significant individual and combined contribution of HS- and protein-like matter to the rate of hydraulically irreversible fouling, with protein-like matter generally showing the greatest contribution. The contribution of colloidal/particulate matter to the rate of hydraulically irreversible fouling was not as significant. The addition of polyaluminum chloride, as coagulant, to UF feed appeared to have a positive impact in reducing hydraulically irreversible fouling by these constituents. The proposed approach has applications in quantifying the individual and synergistic

  12. Assessing the role of feed water constituents in irreversible membrane fouling of pilot-scale ultrafiltration drinking water treatment systems.

    PubMed

    Peiris, R H; Jaklewicz, M; Budman, H; Legge, R L; Moresoli, C

    2013-06-15

    Fluorescence excitation-emission matrix (EEM) approach together with principal component analysis (PCA) was used for assessing hydraulically irreversible fouling of three pilot-scale ultrafiltration (UF) systems containing full-scale and bench-scale hollow fiber membrane modules in drinking water treatment. These systems were operated for at least three months with extensive cycles of permeation, combination of back-pulsing and scouring and chemical cleaning. The principal component (PC) scores generated from the PCA of the fluorescence EEMs were found to be related to humic substances (HS), protein-like and colloidal/particulate matter content. PC scores of HS- and protein-like matter of the UF feed water, when considered separately, showed reasonably good correlations with the rate of hydraulically irreversible fouling for long-term UF operations. In contrast, comparatively weaker correlations for PC scores of colloidal/particulate matter and the rate of hydraulically irreversible fouling were obtained for all UF systems. Since, individual correlations could not fully explain the evolution of the rate of irreversible fouling, multi-linear regression models were developed to relate the combined effect of HS-like, protein-like and colloidal/particulate matter PC scores to the rate of hydraulically irreversible fouling for each specific UF system. These multi-linear regression models revealed significant individual and combined contribution of HS- and protein-like matter to the rate of hydraulically irreversible fouling, with protein-like matter generally showing the greatest contribution. The contribution of colloidal/particulate matter to the rate of hydraulically irreversible fouling was not as significant. The addition of polyaluminum chloride, as coagulant, to UF feed appeared to have a positive impact in reducing hydraulically irreversible fouling by these constituents. The proposed approach has applications in quantifying the individual and synergistic

  13. Pilot-Scale Pulsed UV Light Irradiation of Experimentally Infected Raspberries Suppresses Cryptosporidium parvum Infectivity in Immunocompetent Suckling Mice.

    PubMed

    Le Goff, L; Hubert, B; Favennec, L; Villena, I; Ballet, J J; Agoulon, A; Orange, N; Gargala, G

    2015-12-01

    Cryptosporidium spp., a significant cause of foodborne infection, have been shown to be resistant to most chemical food disinfectant agents and infective for weeks in irrigation waters and stored fresh vegetal produce. Pulsed UV light (PL) has the potential to inactivate Cryptosporidium spp. on surfaces of raw or minimally processed foods or both. The present study aimed to evaluate the efficacy of PL on viability and in vivo infectivity of Cryptosporidium parvum oocysts present on raspberries, a known source of transmission to humans of oocyst-forming apicomplexan pathogens. The skin of each of 20 raspberries was experimentally inoculated with five 10-μl spots of an oocyst suspension containing 6 × 10(7) oocysts per ml (Nouzilly isolate). Raspberries were irradiated by PL flashes (4 J/cm(2) of total fluence). This dose did not affect colorimetric or organoleptic characteristics of fruits. After immunomagnetic separation from raspberries, oocysts were bleached and administered orally to neonatal suckling mice. Seven days after infection, mice were euthanized, and the number of oocysts in the entire small intestine was individually assessed by immunofluorescence flow cytometry. Three of 12 and 12 of 12 inoculated mice that received 10 and 100 oocysts isolated from nonirradiated raspberries, respectively, were found infected. Four of 12 and 2 of 12 inoculated mice that received 10(3) and 10(4) oocysts from irradiated raspberries, respectively, were found infected. Oocyst counts were lower in animals inoculated with 10(3) and 10(4) oocysts from irradiated raspberries (92 ± 144 and 38 ± 82, respectively) than in animals infected with 100 oocysts from nonirradiated raspberries (35,785 ± 66,221, P = 0.008). PL irradiation achieved oocyst reductions of 2 and 3 log for an inoculum of 10(3) and 10(4) oocysts, respectively. The present pilot-scale evaluation suggests that PL is an effective mode of decontamination for raspberries and prompts further applicability

  14. Pilot-scale equipment development for lithium-based reduction of spent oxide fuel.

    SciTech Connect

    Herrmann, S. D.

    1998-04-24

    An integral function of the electrometallurgical conditioning of DOE spent nuclear fuel is the standardization of waste forms. Argonne National Laboratory (ANL) has developed and is presently demonstrating the electrometallurgical conditioning of sodium-bonded metal fuel from Experimental Breeder Reactor II, resulting in uranium, ceramic waste, and metal waste forms. Engineering studies are underway at ANL in support of pilot-scale equipment development, which would precondition irradiated oxide fuel and likewise demonstrate the application of electrometallurgical conditioning to such non-metallic fuels. This paper highlights the integration of proposed spent oxide fuel conditioning with existing electrometallurgical processes. Additionally, technical bases for engineering activities to support a scale up of an oxide reduction process are described.

  15. Slag Characterization: A Necessary Tool for Modeling and Simulating Refractory Corrosion on a Pilot Scale

    NASA Astrophysics Data System (ADS)

    Gregurek, D.; Wenzl, C.; Reiter, V.; Studnicka, H. L.; Spanring, A.

    2014-09-01

    The slag in pyrometallurgical operations plays a major role affecting the life of furnace refractory. As such, comprehensive mineralogical and chemical slag examination, physical property determination including the slag melting point or liquidus, and viscosity are necessary for precise understanding of a slag. At the RHI Technology Center Leoben, Austria, the main objective of slag characterization work is to reach a better understanding of refractory corrosion. This corrosion testwork is performed at the laboratory and pilot scale. Typically, corrosion tests are performed in an induction furnace or rotary kiln, with the main purpose being the improved selection of the most suitable refractory products to improve refractory performance in operating metallurgical furnaces. This article focuses on characterization of samples of six non-ferrous, customer-provided slags. This includes slag from a copper Peirce-Smith converter, a short rotary furnace for lead smelting, a titania-processing furnace, and a Ni-Cu top blowing rotary converter (TBRC) plant.

  16. Recovery of phosphorus from dairy manure: a pilot-scale study.

    PubMed

    Zhang, Hui; Lo, Victor K; Thompson, James R; Koch, Frederic A; Liao, Ping H; Lobanov, Sergey; Mavinic, Donald S; Atwater, James W

    2015-01-01

    Phosphorus was recovered from dairy manure via a microwave-enhanced advanced oxidation process (MW/H2O2-AOP) followed by struvite crystallization in a pilot-scale continuous flow operation. Soluble phosphorus in dairy manure increased by over 50% after the MW/H2O2-AOP, and the settleability of suspended solids was greatly improved. More than 50% of clear supernatant was obtained after microwave treatment, and the maximum volume of supernatant was obtained at a hydrogen peroxide dosage of 0.3% and pH 3.5. By adding oxalic acid into the supernatant, about 90% of calcium was removed, while more than 90% of magnesium was retained. As a result, the resulting solution was well suited for struvite crystallization. Nearly 95% of phosphorus in the treated supernatant was removed and recovered as struvite.

  17. Influence of particle size on performance of a pilot-scale fixed-bed gasification system.

    PubMed

    Yin, Renzhan; Liu, Ronghou; Wu, Jinkai; Wu, Xiaowu; Sun, Chen; Wu, Ceng

    2012-09-01

    The effect of particle size on the gasification performance of a pilot-scale (25 kg/h) downdraft fixed bed gasification system was investigated using prunings from peach trees at five different size fractions (below 1, 1-2, 2-4, 4-6 and 6-8 cm). The gas and hydrocarbon compositions were analyzed by gas chromatography (GC) and gas chromatography/mass spectrometry (GC-MS), respectively. With increasing particle size, gas yield increased while tar and dust content decreased. The lower heating value of the gas decreased slightly with particle size. At a smaller particle size, more hydrocarbons were detected in the producer gas. Hydrogen and carbon dioxide contents increased with the decrease in particle size, reaching 16.09% and 14.36% at particle size below 1cm, respectively. Prunings with a particle size of 1-2 cm were favorable for gasification in the downdraft gasifier used in this study.

  18. Vermicomposting of a lignocellulosic waste from olive oil industry: a pilot scale study.

    PubMed

    Benítez, E; Sainz, H; Melgar, R; Nogales, R

    2002-04-01

    The vermicomposting with Eisenia andrei of dry olive cake, a lignocellulosic waste produced during the extraction of olive oil, either alone or mixed with municipal biosolids, was studied in a nine-month pilot scale experiment. Number and biomass of earthworms and enzyme activities were periodically monitored and relevant properties of the final products were determined. In the assayed substrates, the total biomass of earthworms increased at the end of the experimental period between 9 and 12-fold respectively in comparison with the earthworm biomass initially inoculated. The increase in hydrolytic enzymes and overall microbial activity during the vermicomposting process indicated the biodegradation of the olive cake and resulted in the disappearance of the initial phytotoxicity of the substrate. However, the recalcitrant lignocellulosic nature of the dry olive cake prevented suitable humification during the vermicomposting process. For this reason, in addition to organic amendments, other management procedures should be considered. PMID:12058819

  19. Design and analysis of a pilot scale biofiltration system for odorous air

    SciTech Connect

    Classen, J.J.; Young, J.S.; Bottcher, R.W.; Westerman, P.W.

    2000-02-01

    Three pilot-scale biofilters and necessary peripheral equipment were built to clean odorous air from the pit of a swine gestation building at North Carolina State University. A computer measured temperatures, flow rates, and pressure drops. It also controlled and measured the moisture content of a biofilter medium comprised of a 3:1 mixture of yard waste compost to wood chips mixture (by volume). The system was evaluated to ensure that the biofilters would be useful for performing scientific experiments concerning the reduction of swine odor on future research projects. The capability of the biofilters to remove odor was measured using a cotton swatch absorption method and an odor panel. The average odor reductions measured by odor intensity, irritation intensity, and unpleasantness for five tests were 61%, 58%, and 84%, respectively. No significant differences in odor reduction performance were found between the biofilters.

  20. Hanford Waste Vitrification program pilot-scale ceramic melter Test 23

    SciTech Connect

    Goles, R.W.; Nakaoka, R.K.

    1990-02-01

    The pilot-scale ceramic melter test, was conducted to determine the vitrification processing characteristics of simulated Hanford Waste Vitrification Plant process slurries and the integrated performance of the melter off-gas treatment system. Simulated melter feed was prepared and processed to produce glass. The vitrification system, achieved an on-stream efficiency of greater than 98%. The melter off-gas treatment system included a film cooler, submerged bed scrubber, demister, high-efficiency mist eliminator, preheater, and high-efficiency particulate air filter (HEPA). Evaluation of the off-gas system included the generation, nature, and capture efficiency of gross particulate, semivolatile, and noncondensible melter products. 17 refs., 48 figs., 61 tabs.

  1. HWVP pilot-scale vitrification system campaign: LFCM-8 summary report

    SciTech Connect

    Perez, J.M.; Whitney, L.D.; Buchmiller, W.C.; Daume, J.T.; Whyatt, G.A.

    1996-04-01

    The Hanford Waste Vitrification Plant (HWVP) is being designed to treat the high-level radiative waste (HLW) stored in underground storage tanks as an alkaline sludge. Tank waste will first be retrieved and pretreated to minimize solids requiring vitrification as HLW. The glass product resulting from HWVP operations will be stored onsite in stainless steel canisters until the HLW repository is available for final disposal. The first waste stream scheduled to be processed by the HWVP is the neutralized current acid waste (NCAW) stored in double-shell storage tanks. The Pacific Northwest Laboratory (PNL) is supporting Westinghouse Hanford Company (WHC) by providing research, development, and engineering expertise in defined areas. As a part of this support, pilot-scale testing is being conducted to support closure of HWVP design and development issues. Testing results will verify equipment design performance, establish acceptable and optimum process parameters, and support product qualification activities.

  2. Biogasification of community-derived biomass and solid wastes in a pilot-scale SOLCON reactor

    SciTech Connect

    Srivastava, V.J.; Biljetina, R.; Isaacson, H.R.; Hayes, T.D.

    1988-01-01

    The Institute of Gas Technology has developed a novel, solids- concentrating (SOLCON) bioreactor to convert a variety of individual or mixed feedstocks (biomass and wastes) to methane at higher rates and efficiencies than those obtained from conventional high-rate anaerobic digesters. The biogasification studies are being conducted in a pilot-scale experimental test unit (ETU) located in the Walt Disney World Resort Complex, Orlando, Florida. This paper describes the ETU facility, the logistics of feedstock integration, the SOLCON reactor design and operating techniques, and the results obtained during 4 years of stable, uninterrupted operation with different feedstocks. The SOLCON reactor consistently outperformed the conventional stirred-tank reactor by 20% to 50%.

  3. Co-gasification of hardwood chips and crude glycerol in a pilot scale downdraft gasifier.

    PubMed

    Wei, Lin; Pordesimo, Lester O; Haryanto, Agus; Wooten, James

    2011-05-01

    Seeking appropriate approaches to utilize the crude glycerol produced in biodiesel production is very important for the economic viability and environmental impacts of biodiesel industry. Gasification may be one of options for addressing this issue. Co-gasification of hardwood chips blending with crude glycerol in various loading levels was undertaken in the study involving a pilot scale fixed-bed downdraft gasifier. The results indicated that crude glycerol loading levels affected the gasifier's performance and the quality of syngas produced. When crude glycerol loading level increased, the CO, CH(4), and tar concentrations of the syngas also increased but particle concentration decreased. Though further testing is suggested, downdraft gasifiers could be run well with hardwood chips blending with liquid crude glycerol up to 20 (wt%). The syngas produced had relatively good quality for fueling internal combustion engines. This study provides a considerable way to utilize crude glycerol. PMID:21435871

  4. Torrefaction of cedarwood in a pilot scale rotary kiln and the influence of industrial flue gas.

    PubMed

    Mei, Yanyang; Liu, Rujie; Yang, Qing; Yang, Haiping; Shao, Jingai; Draper, Christopher; Zhang, Shihong; Chen, Hanping

    2015-02-01

    Torrefaction of cedarwood was performed in a pilot-scale rotary kiln at various temperatures (200, 230, 260 and 290°C). The torrefaction properties, the influence on the grindability and hydroscopicity of the torrefied biomass were investigated in detail as well as the combustion performance. It turned out that, compared with raw biomass, the grindability and the hydrophobicity of the torrefied biomass were significantly improved, and the increasing torrefaction temperature resulted in a decrease in grinding energy consumption and an increase in the proportion of smaller-sized particles. The use of industrial flue gas had a significant influence on the behavior of cedarwood during torrefaction and the properties of the resultant solid products. To optimize the energy density and energy yield, the temperature of torrefaction using flue gas should be controlled within 260°C. Additionally, the combustion of torrefied samples was mainly the combustion of chars, with similar combustion characteristics to lignite.

  5. Anaerobic Treatment of Palm Oil Mill Effluent in Pilot-Scale Anaerobic EGSB Reactor.

    PubMed

    Wang, Jin; Mahmood, Qaisar; Qiu, Jiang-Ping; Li, Yin-Sheng; Chang, Yoon-Seong; Li, Xu-Dong

    2015-01-01

    Large volumes of untreated palm oil mill effluent (POME) pose threat to aquatic environment due to the presence of very high organic content. The present investigation involved two pilot-scale anaerobic expanded granular sludge bed (EGSB) reactors, continuously operated for 1 year to treat POME. Setting HRT at 9.8 d, the anaerobic EGSB reactors reduced COD from 71179 mg/L to 12341 mg/L and recycled half of sludge by a dissolved air flotation (DAF). The average effluent COD was 3587 mg/L with the consistent COD removal efficiency of 94.89%. Adding cationic polymer (PAM) dose of 30 mg/L to DAF unit and recycling its half of sludge caused granulation of anaerobic sludge. Bacilli and small coccid bacteria were the dominant microbial species of the reactor. The reactor produced 27.65 m(3) of biogas per m(3) of POME which was utilized for electricity generation. PMID:26167485

  6. Torrefaction of cedarwood in a pilot scale rotary kiln and the influence of industrial flue gas.

    PubMed

    Mei, Yanyang; Liu, Rujie; Yang, Qing; Yang, Haiping; Shao, Jingai; Draper, Christopher; Zhang, Shihong; Chen, Hanping

    2015-02-01

    Torrefaction of cedarwood was performed in a pilot-scale rotary kiln at various temperatures (200, 230, 260 and 290°C). The torrefaction properties, the influence on the grindability and hydroscopicity of the torrefied biomass were investigated in detail as well as the combustion performance. It turned out that, compared with raw biomass, the grindability and the hydrophobicity of the torrefied biomass were significantly improved, and the increasing torrefaction temperature resulted in a decrease in grinding energy consumption and an increase in the proportion of smaller-sized particles. The use of industrial flue gas had a significant influence on the behavior of cedarwood during torrefaction and the properties of the resultant solid products. To optimize the energy density and energy yield, the temperature of torrefaction using flue gas should be controlled within 260°C. Additionally, the combustion of torrefied samples was mainly the combustion of chars, with similar combustion characteristics to lignite. PMID:25497055

  7. [Pilot-scale study on riparian mixed plant zones treating polluted river water].

    PubMed

    Li, Rui-hua; Guan, Yun-tao; He, Miao; Hu, Hong-yin; Jiang, Zhan-peng

    2006-04-01

    The polluted river water is treated with pilot-scale riparian zones of no aquatic plant, Vetiveria zizanioides + submerged plants, and weed+ Typha angustifolia L. + Phragmites communis. It is shown that the vegetation water zones are better than the no vegetation water zone and Vetiveria zizanioides + submerged plants zone is the best in improving water quality. The average removals of the Vetiveria zizanioides + submerged plant zone is 43.5% COD, 71.1% ammonia and 69.3% total phosphorus respectively. The dissolved oxygen (DO) and temperature of effluents from the three water zones are also investigated. It shows that DO of effluent from the vegetation zones are more stable than that of effluent from the no vegetation zone, and the temperature of the effluent from the vegetation zones are lower than that from the no vegetation zones. The submerged plants have special role in water quality improvement, and should be studied further. PMID:16767981

  8. Mercury emissions control by wet FGD systems: EPRI pilot-scale results

    SciTech Connect

    Peterson, J.R.; Hargrove, O.W. Jr.; Seeger, D.M.

    1995-06-01

    This paper presents results from pilot-scale tests that investigated mercury removal across wet limestone flue gas desulfurization (FGD) systems. The program was conducted at EPRIs Environmental Control Technology Center, located in Barker, NY. The test results showed that mercuric chloride (HgCl{sub 2}) was efficiently removed across the FGD system, while elemental mercury was not collected. The practical implication of this study is that although FGD systems efficiently remove some forms of mercury from flue gas, the overall mercury removal efficiency, and therefore the total mercury emissions from a coal-fired power plant equipped with an FGD system, will depend on the chemical form of the mercury in the flue gas. Unfortunately, no validated gas sampling method is available for speciating the different forms of mercury in flue gas. It is, therefore, difficult to predict mercury removal across FGD systems and to interpret any mercury removal data that have been collected.

  9. Pilot-scale grout production test with a simulated low-level waste

    SciTech Connect

    Fow, C.L.; Mitchell, D.H.; Treat, R.L.; Hymas, C.R.

    1987-05-01

    Plans are underway at the Hanford Site near Richland, Washington, to convert the low-level fraction of radioactive liquid wastes to a grout form for permanent disposal. Grout is a mixture of liquid waste and grout formers, including portland cement, fly ash, and clays. In the plan, the grout slurry is pumped to subsurface concrete vaults on the Hanford Site, where the grout will solidify into large monoliths, thereby immobilizing the waste. A similar disposal concept is being planned at the Savannah River Laboratory site. The underground disposal of grout was conducted at Oak Ridge National Laboratory between 1966 and 1984. Design and construction of grout processing and disposal facilities are underway. The Transportable Grout Facility (TGF), operated by Rockwell Hanford Operations (Rockwell) for the Department of Energy (DOE), is scheduled to grout Phosphate/Sulfate N Reactor Operations Waste (PSW) in FY 1988. Phosphate/Sulfate Waste is a blend of two low-level waste streams generated at Hanford's N Reactor. Other wastes are scheduled to be grouted in subsequent years. Pacific Northwest Laboratory (PNL) is verifying that Hanford grouts can be safely and efficiently processed. To meet this objective, pilot-scale grout process equipment was installed. On July 29 and 30, 1986, PNL conducted a pilot-scale grout production test for Rockwell. During the test, 16,000 gallons of simulated nonradioactive PSW were mixed with grout formers to produce 22,000 gallons of PSW grout. The grout was pumped at a nominal rate of 15 gpm (about 25% of the nominal production rate planned for the TGF) to a lined and covered trench with a capacity of 30,000 gallons. Emplacement of grout in the trench will permit subsequent evaluation of homogeneity of grout in a large monolith. 12 refs., 34 figs., 5 tabs.

  10. Pilot-scale studies on biological treatment of hypersaline wastewater at low temperature.

    PubMed

    Peng, Y Z; Zhu, G B; Wang, S Y; Yu, D S; Cui, Y W; Meng, X S

    2005-01-01

    In order to investigate the feasibility of biological treatment of hypersaline wastewater produced from toilet flushing with seawater at low temperature, pilot-scale studies were established with plug-flow activated sludge process at low temperature (5-9 degrees C) based on bench-scale experiments. The critical salinity concentration of 30 g/L, which resulted from the cooperation results of the non-halophilic bacteria and the halophilic bacteria, was drawn in bench-scale experiments. Pilot-scale studies showed that high COD removal efficiency, higher than 80%, was obtained at low temperature when 30 percent seawater was introduced. The salinity improved the settleability of activated sludge, and average sludge value dropped down from 38% to 22.5% after adding seawater. Seawater salinity had a strong negative effect on notronomonas and nitrobacter growth, but much more on the nitrobacter. The nitrification action was mainly accomplished by nitrosomonas. Bench-scale experiments using two SBRs were carried out for further investigation under different conditions of salinities, ammonia loadings and temperatures. Biological nitrogen removal via nitrite pathway from wastewater containing 30 percent seawater was achieved, but the ammonia removal efficiency was strongly related not only to the influent ammonia loading at different salinities but also to temperature. When the ratio of seawater to wastewater was 30 percent, and the ammonia loading was below the critical value of 0.15 kgNH4+-N/(kgMLSS.d), the ammonia removal efficiency via nitrite pathway was above 90%. The critical level of ammonia loading was 0.15, 0.08 and 0.03 kgNH4+-N/(kgMLSS.d) respectively at the different temperature 30 degrees C, 25 degrees C and 20 degrees C when the influent ammonia concentration was 60-80 mg/L and pH was 7.5-8.0. PMID:16459784

  11. Transformation of bisphenol A in water distribution systems: a pilot-scale study.

    PubMed

    Li, Cong; Wang, Zilong; Yang, Y Jeffrey; Liu, Jingqing; Mao, Xinwei; Zhang, Yan

    2015-04-01

    Halogenations of bisphenol A (BPA) in a pilot-scale water distribution system (WDS) of a cement-lined ductile cast iron pipe were investigated. The water in the pilot-scale WDS was chlorinated with a free chlorine concentration of 0.7 mg L(-1) using sodium hypochlorite, and with an initial BPA concentration of 100 μg L(-1) was spiked in the WDS. Halogenated compounds in the BPA experiments were identified using EI/GC/MS and GC. Several BPA congeners, including 2-chlorobisphenol A (MCBPA), dichlorobisphenol A (D2-CBPA), 2,2',6-trichlorobisphenol A (T3CBPA), 2,2',6,6'-tetrachlorobisphenol A (T4CBPA), 2-bromobisphenol A (MBBPA), and bromochlorobisphenol A (MBMCBPA) were found. Moreover, further halogenation yielded other reaction intermediates, including 2,4,6-trichlorophenol (T3CP), dichlorobisphenol A, bromodichlorophenol, and dibromochlorophenol. After halogenation for 120min, most of the abovementioned reaction intermediates disappeared and were replaced by trihalomethanes (THMs). Based on these experimental findings, the halogenation process of BPA oxidation in a WDS includes three stages: (1) halogenation on the aromatic ring; (2) chlorine or bromine substitution followed by cleavage of the α-C bond on the isopropyl moiety with a positive partial charge and a β'-C bond on the benzene moiety with a negative partial charge; and (3) THMs and a minor HAA formation from phenolic intermediates through the benzene ring opening with a chlorine and bromine substitution of the hydrogen on the carbon atoms. The oxidation mechanisms of the entire transformation from BPA to THM/HAA in the WDS were proposed.

  12. Near-Tank Treatment of Hanford Tank Waste: Pilot-Scale Testing - 12107

    SciTech Connect

    Schonewill, P.P.; Edwards, M.K.; Shimskey, R.W.; Peterson, R.A.; Smith, C.; Tranbarger, R.

    2012-07-01

    In order to reduce the number of high level waste canisters that will have to be produced by the Hanford Tank Waste Treatment and Immobilization Plant, supplemental waste treatment technologies are being investigated. One such technology is the Near-Tank Treatment System, which uses continuous sludge leaching, filtration, and ion exchange to process the waste in a simple, compact system. The Near Tank Treatment System is ideally suited for handling Hanford tanks with large amounts of boehmite, a difficult aluminum phase to dissolve. A pilot-scale Near Tank Treatment System was constructed and tested with a boehmite and iron oxyhydroxide waste simulant to evaluate the robustness and effectiveness of the system. The data from the pilot-scale tests were also used to assess scale-up from previously performed bench-scale tests. It should be noted that any work involving the use of simulated HLW has inherent limitations. For this work, every attempt was made to ensure that the simulant mimicked the actual waste performance as closely as possible. However, there are always limitations in the ability to The NTTS Demonstration Test established that all the subsystems could be operated concurrently to process the waste simulant. The NTTS had a stable performance during the Demonstration Test that required very little external manipulation once a steady state was achieved. The CSL demonstrated effectively 90% dissolution of the hard to leach boehmite phase. The cross flow filtration system was able to deliver decontaminated salt solution to the NTCR system. The NTCR system exceeded the design basis by providing effluent below the detection limit beyond the design basis required time. The NTTS system was successfully demonstrated and has shown that leaching and decontamination of the subsequent permeate can be readily achieved using relatively small footprint equipment in an at tank application. (authors)

  13. Pilot-scale cooling tower to evaluate corrosion, scaling, and biofouling control strategies for cooling system makeup water.

    PubMed

    Chien, S H; Hsieh, M K; Li, H; Monnell, J; Dzombak, D; Vidic, R

    2012-02-01

    Pilot-scale cooling towers can be used to evaluate corrosion, scaling, and biofouling control strategies when using particular cooling system makeup water and particular operating conditions. To study the potential for using a number of different impaired waters as makeup water, a pilot-scale system capable of generating 27,000 kJ∕h heat load and maintaining recirculating water flow with a Reynolds number of 1.92 × 10(4) was designed to study these critical processes under conditions that are similar to full-scale systems. The pilot-scale cooling tower was equipped with an automatic makeup water control system, automatic blowdown control system, semi-automatic biocide feeding system, and corrosion, scaling, and biofouling monitoring systems. Observed operational data revealed that the major operating parameters, including temperature change (6.6 °C), cycles of concentration (N = 4.6), water flow velocity (0.66 m∕s), and air mass velocity (3660 kg∕h m(2)), were controlled quite well for an extended period of time (up to 2 months). Overall, the performance of the pilot-scale cooling towers using treated municipal wastewater was shown to be suitable to study critical processes (corrosion, scaling, biofouling) and evaluate cooling water management strategies for makeup waters of complex quality.

  14. PILOT-SCALE DEMONSTRATION OF A SLURRY-PHASE BIOLOGICAL REACTOR FOR CREOSOTE-CONTAMINATED SOIL - APPLICATION ANALYSIS REPORT

    EPA Science Inventory

    In support of the U.S. Environmental Protection Agency’s (EPA) Superfund Innovative Technology Evaluation (SITE) Program, a pilot-scale demonstration of a slurry-phase bioremediation process was performed May 1991 at the EPA’s Test & Evaluation Facility in Cincinnati, OH. In this...

  15. Underground tank vitrification: A pilot-scale in situ vitrification test of a tank containing a simulated mixed waste sludge

    SciTech Connect

    Thompson, L.E.; Powell, T.D.; Tixier, J.S.; Miller, M.C.; Owczarski, P.C.

    1993-09-01

    This report documents research on sludge vitrification. The first pilot scale in-situ vitrification test of a simulated underground tank was successfully completed by researchers at Pacific Northwest Laboratory. The vitrification process effectively immobilized the vast majority of radionuclides simulants and toxic metals were retained in the melt and uniformly distributed throughout the monolith.

  16. Production of polyhydroxyalkanoates (PHA) by bacterial consortium from excess sludge fermentation liquid at laboratory and pilot scales.

    PubMed

    Jia, Qianqian; Xiong, Huilei; Wang, Hui; Shi, Hanchang; Sheng, Xinying; Sun, Run; Chen, Guoqiang

    2014-11-01

    The generation of polyhydroxyalkanoates (PHA) from excess sludge fermentation liquid (SFL) was studied at lab and pilot scale. A PHA-accumulated bacterial consortium (S-150) was isolated from activated sludge using simulated SFL (S-SFL) contained high concentration volatile fatty acids (VFA) and nitrogen. The maximal PHA content accounted for 59.18% in S-SFL and dropped to 23.47% in actual SFL (L-SFL) of the dry cell weight (DCW) at lab scale. The pilot-scale integrated system comprised an anaerobic fermentation reactor (AFR), a ceramic membrane system (CMS) and a PHA production bio-reactor (PHAR). The PHA content from pilot-scale SFL (P-SFL) finally reached to 59.47% DCW with the maximal PHA yield coefficient (YP/S) of 0.17 g PHA/g COD. The results indicated that VFA-containing SFL was suitable for PHA production. The adverse impact of excess nitrogen and non-VFAs in SFL might be eliminated by pilot-scale domestication, which might resulted in community structure optimization and substrate selective ability improvement of S-150.

  17. PILOT-SCALE STUDIES ON THE EFFECT OF BROMINE ADDITION ON THE EMISSIONS OF CHLORINATED ORGANIC COMBUSTION BY-PRODUCTS

    EPA Science Inventory

    The addition of brominated organic compounds to the feed of a pilot-scale incinerator burning chlorinated waste has been found previously, under some circumstances, to enhance emissions of volatile and semivolatile organic chlorinated products of incomplete combustion (PiCs) incl...

  18. A PILOT-SCALE STUDY OF THE PRECURSORS LEADING TO THE FORMATION OF MIXED BROMO-CHLORO DIOXINS AND FURANS

    EPA Science Inventory

    The paper gives results of experiments in a pilot-scale rotary kiln incinerator simulator where a mixture of chlorinated and brominated surrogate waste was burned in the presence of injected fly-ash from a coal-fired utility boiler. Measurements were made of semivolatile products...

  19. DETERMINATION OF SEX HORMONES AND NONYLPHENOL ETHOXYLATES IN THE AQUEOUS MATRIXES OF TWO PILOT-SCALE MUNICIPAL WASTEWATER TREATMENT PLANTS

    EPA Science Inventory

    Two analytical methods were developed and refined for the detection and quantitation of two groups of endocrine-disrupting chemicals (EDCs) in the liquid matrixes of two pilot-scale municipal wastewater treatment plants. The targeted compounds are seven sex hormones (estradiol, ...

  20. REMOVAL OF METHYL T-BUTYL ETHER (MTBE) FROM WATER BY PERVAPORATION: BENCH-SCALE AND PILOT SCALE EVALUATIONS

    EPA Science Inventory

    The ability of pervaporation to remove methyl t-butyl ether (MTBE) from water was evaluated at bench- and pilot-scales. Process parameters studied included flow rate, temperature, MTBE concentration, membrane module type, and permeate pressure. Pervaporation performance was ass...

  1. INACTIVATION OF CRYPTOSPORIDIUM OOCYSTS IN A PILOT-SCALE OZONE BUBBLE-DIFFUSER CONTACTOR - II: MODEL VALIDATION AND APPLICATION

    EPA Science Inventory

    The ADR model developed in Part I of this study was successfully validated with experimenta data obtained for the inactivation of C. parvum and C. muris oocysts with a pilot-scale ozone-bubble diffuser contactor operated with treated Ohio River water. Kinetic parameters, required...

  2. RECYCLING A NONIONIC AQUEOUS-BASED METAL-CLEANING SOLUTION WITH A CERAMIC MEMBRANE: PILOT SCALE EVALUATION

    EPA Science Inventory

    The effectiveness of a zirconium dioxide (ZrO2) membrane filter was evaluated for recycling a nonionic aqueous metal cleaning bath under real-world conditions. The pilot-scale study consisted of four 7- to 16-day filtration runs, each processed a portion of the cleaning bath duri...

  3. Pilot-scale cooling tower to evaluate corrosion, scaling, and biofouling control strategies for cooling system makeup water.

    PubMed

    Chien, S H; Hsieh, M K; Li, H; Monnell, J; Dzombak, D; Vidic, R

    2012-02-01

    Pilot-scale cooling towers can be used to evaluate corrosion, scaling, and biofouling control strategies when using particular cooling system makeup water and particular operating conditions. To study the potential for using a number of different impaired waters as makeup water, a pilot-scale system capable of generating 27,000 kJ∕h heat load and maintaining recirculating water flow with a Reynolds number of 1.92 × 10(4) was designed to study these critical processes under conditions that are similar to full-scale systems. The pilot-scale cooling tower was equipped with an automatic makeup water control system, automatic blowdown control system, semi-automatic biocide feeding system, and corrosion, scaling, and biofouling monitoring systems. Observed operational data revealed that the major operating parameters, including temperature change (6.6 °C), cycles of concentration (N = 4.6), water flow velocity (0.66 m∕s), and air mass velocity (3660 kg∕h m(2)), were controlled quite well for an extended period of time (up to 2 months). Overall, the performance of the pilot-scale cooling towers using treated municipal wastewater was shown to be suitable to study critical processes (corrosion, scaling, biofouling) and evaluate cooling water management strategies for makeup waters of complex quality. PMID:22380105

  4. Monitoring Tribolium castaneum (Herbst) in Pilot-Scale Warehouses Treated with B-Cyfluthrin: Are Residual Insecticides and Trapping Compatible?

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Integrated pest management strategies for cereal processing facilities often include both pheromone-baited pitfall traps and crack and crevice applications of a residual insecticide like cyfluthrin. In replicated pilot-scale warehouses, a 15-week long experiment was conducted to compare population ...

  5. Cryogenics '88

    NASA Astrophysics Data System (ADS)

    1988-04-01

    The proceedings has 4 chapters: processes and apparatus of low temperature installations; superconductors and magnets; gas separators; helium liquefiers and cryostats. A total of 56 paper were presented of which 4 belong in the INIS scope.

  6. Energy Efficient Cryogenics

    NASA Technical Reports Server (NTRS)

    Meneghelli, Barry J.; Notardonato, William; Fesmire, James E.

    2016-01-01

    The Cryogenics Test Laboratory, NASA Kennedy Space Center, works to provide practical solutions to low-temperature problems while focusing on long-term technology targets for the energy-efficient use of cryogenics on Earth and in space.

  7. Refrigeration for Cryogenic Sensors

    NASA Technical Reports Server (NTRS)

    Gasser, M. G. (Editor)

    1983-01-01

    Research in cryogenically cooled refrigerators is discussed. Low-power Stirling cryocoolers; spacecraft-borne long-life units; heat exchangers; performance tests; split-stirling, linear-resonant, cryogenic refrigerators; and computer models are among the topics discussed.

  8. The cryogenic wind tunnel for high Reynolds number testing

    NASA Technical Reports Server (NTRS)

    Kilgore, R. A.; Dress, D. A.

    1982-01-01

    The development of cryogenic wind tunnels is reviewed with reference to the theory and advantages of cryogenic tunnels, problems common to wind tunnels and their solution, and application of cryogenic wind tunnels to high Reynolds number testing. It is shown that cryogenic wind tunnels can achieve full-scale Reynolds number with reasonable tunnel size, dynamic pressure, and drive power; the use of such tunnels also makes it possible to separate the effects of Reynolds number, Mach number, and aeroelasticity. Application of the cryogenic tunnel concept is illustrated by three examples, namely an atmospheric low-speed cryogenic tunnel, a 0.3-meter transonic cryogenic tunnel, and the National Transonic Facility now nearing completion.

  9. Characterization of pilot-scale dilute acid pretreatment performance using deacetylated corn stover

    PubMed Central

    2014-01-01

    Background Dilute acid pretreatment is a promising process technology for the deconstruction of low-lignin lignocellulosic biomass, capable of producing high yields of hemicellulosic sugars and enhancing enzymatic yields of glucose as part of a biomass-to-biofuels process. However, while it has been extensively studied, most work has historically been conducted at relatively high acid concentrations of 1 - 4% (weight/weight). Reducing the effective acid loading in pretreatment has the potential to reduce chemical costs both for pretreatment and subsequent neutralization. Additionally, if acid loadings are sufficiently low, capital requirements associated with reactor construction may be significantly reduced due to the relaxation of requirements for exotic alloys. Despite these benefits, past efforts have had difficulty obtaining high process yields at low acid loadings without supplementation of additional unit operations, such as mechanical refining. Results Recently, we optimized the dilute acid pretreatment of deacetylated corn stover at low acid loadings in a 1-ton per day horizontal pretreatment reactor. This effort included more than 25 pilot-scale pretreatment experiments executed at reactor temperatures ranging from 150 – 170°C, residence times of 10 – 20 minutes and hydrolyzer sulfuric acid concentrations between 0.15 – 0.30% (weight/weight). In addition to characterizing the process yields achieved across the reaction space, the optimization identified a pretreatment reaction condition that achieved total xylose yields from pretreatment of 73.5% ± 1.5% with greater than 97% xylan component balance closure across a series of five runs at the same condition. Feedstock reactivity at this reaction condition after bench-scale high solids enzymatic hydrolysis was 77%, prior to the inclusion of any additional conversion that may occur during subsequent fermentation. Conclusions This study effectively characterized a range of pretreatment reaction

  10. Performance of a pilot-scale, steam-blown, pressurized fluidized bed biomass gasifier

    NASA Astrophysics Data System (ADS)

    Sweeney, Daniel Joseph

    With the discovery of vast fossil resources, and the subsequent development of the fossil fuel and petrochemical industry, the role of biomass-based products has declined. However, concerns about the finite and decreasing amount of fossil and mineral resources, in addition to health and climate impacts of fossil resource use, have elevated interest in innovative methods for converting renewable biomass resources into products that fit our modern lifestyle. Thermal conversion through gasification is an appealing method for utilizing biomass due to its operability using a wide variety of feedstocks at a wide range of scales, the product has a variety of uses (e.g., transportation fuel production, electricity production, chemicals synthesis), and in many cases, results in significantly lower greenhouse gas emissions. In spite of the advantages of gasification, several technical hurdles have hindered its commercial development. A number of studies have focused on laboratory-scale and atmospheric biomass gasification. However, few studies have reported on pilot-scale, woody biomass gasification under pressurized conditions. The purpose of this research is an assessment of the performance of a pilot-scale, steam-blown, pressurized fluidized bed biomass gasifier. The 200 kWth fluidized bed gasifier is capable of operation using solid feedstocks at feedrates up to 65 lb/hr, bed temperatures up to 1600°F, and pressures up to 8 atm. Gasifier performance was assessed under various temperatures, pressure, and feedstock (untreated woody biomass, dark and medium torrefied biomass) conditions by measuring product gas yield and composition, residue (e.g., tar and char) production, and mass and energy conversion efficiencies. Elevated temperature and pressure, and feedstock pretreatment were shown to have a significant influence on gasifier operability, tar production, carbon conversion, and process efficiency. High-pressure and temperature gasification of dark torrefied biomass

  11. Cryogenic immersion microscope

    DOEpatents

    Le Gros, Mark; Larabell, Carolyn A.

    2010-12-14

    A cryogenic immersion microscope whose objective lens is at least partially in contact with a liquid reservoir of a cryogenic liquid, in which reservoir a sample of interest is immersed is disclosed. When the cryogenic liquid has an index of refraction that reduces refraction at interfaces between the lens and the sample, overall resolution and image quality are improved. A combination of an immersion microscope and x-ray microscope, suitable for imaging at cryogenic temperatures is also disclosed.

  12. A semi-pilot-scale procedure for isolating and purifying soybean (Glycine max) lectin.

    PubMed

    Fasina, Yewande O; Swaisgood, Harold E; Garlich, Jim D; Classen, Henry L

    2003-07-30

    Availability of gram quantities of purified soybean lectin (SBL) to scientists will foster discovery of novel biomedical applications of the lectin and provide the opportunity to investigate the antinutritional effects of SBL in soybean-consuming food animals and poultry. Therefore, a semi-pilot-scale procedure for isolating and purifying SBL was designed. Defatted soyflour was extracted overnight with 0.9% NaCl at 4 degrees C. The extract obtained was filtered (0.45 microm membrane) and subjected to affinity chromatography using a column containing N-acetyl-D-galactosamine resin that is specific for SBL. Bound SBL was eluted off the column with 0.14 M galactose solution. The eluent was ultrafiltered (30 kDa), and the resulting solution (SBL and water) was freeze-dried. Electrophoretic analysis and hemagglutination assay revealed that the freeze-dried SBL was similar to Sigma-grade SBL in purity and activity (35 and 33 HU/mg protein, respectively). The procedure yielded 141 mg of SBL/100 g of soyflour. PMID:14705873

  13. Analysis of operating costs for producing biodiesel from palm oil at pilot-scale in Colombia.

    PubMed

    Acevedo, Juan C; Hernández, Jorge A; Valdés, Carlos F; Khanal, Samir Kumar

    2015-01-01

    The present study aims to evaluate the operating costs of biodiesel production using palm oil in a pilot-scale plant with a capacity of 20,000 L/day (850 L/batch). The production plant uses crude palm oil as a feedstock, and methanol in a molar ratio of 1:10. The process incorporated acid esterification, basic transesterification, and dry washing with absorbent powder. Production costs considered in the analysis were feedstock, supplies, labor, electricity, quality and maintenance; amounting to $3.75/gal ($0.99/L) for 2013. Feedstocks required for biodiesel production were among the highest costs, namely 72.6% of total production cost. Process efficiency to convert fatty acids to biodiesel was over 99% and generated a profit of $1.08/gal (i.e., >22% of the total income). According to sensitivity analyses, it is more economically viable for biodiesel production processes to use crude palm oil as a feedstock and take advantage of the byproducts such as glycerine and fertilizers.

  14. Disinfection of bacterial biofilms in pilot-scale cooling tower systems

    PubMed Central

    Liu, Yang; Zhang, Wei; Sileika, Tadas; Warta, Richard; Cianciotto, Nicholas P.; Packman, Aaron I.

    2015-01-01

    The impact of continuous chlorination and periodic glutaraldehyde treatment on planktonic and biofilm microbial communities was evaluated in pilot-scale cooling towers operated continuously for 3 months. The system was operated at a flow rate of 10,080 l day−1. Experiments were performed with a well-defined microbial consortium containing three heterotrophic bacteria: Pseudomonas aeruginosa, Klebsiella pneumoniae and Flavobacterium sp. The persistence of each species was monitored in the recirculating cooling water loop and in biofilms on steel and PVC coupons in the cooling tower basin. The observed bacterial colonization in cooling towers did not follow trends in growth rates observed under batch conditions and, instead, reflected differences in the ability of each organism to remain attached and form biofilms under the high-through flow conditions in cooling towers. Flavobacterium was the dominant organism in the community, while P. aeruginosa and K. pneumoniae did not attach well to either PVC or steel coupons in cooling towers and were not able to persist in biofilms. As a result, the much greater ability of Flavobacterium to adhere to surfaces protected it from disinfection, whereas P. aeruginosa and K. pneumoniae were subject to rapid disinfection in the planktonic state. PMID:21547755

  15. Treatment of Pulp Mill D-Stage Bleaching Effluent Using a Pilot-Scale Electrocoagulation System.

    PubMed

    Perng, Yuan-Shing; Wang, Eugene I-Chen

    2016-03-01

    A pilot-scale study was conducted using electrocoagulation technology to treat chlorine dioxide bleaching-stage effluent of a local pulp mill, with the purpose of evaluating the treatment performance. The operating variables were the current density (0 ~ 133.3 A/m(2)) and hydraulic retention time (HRT, 6.5 ~ 16.25 minutes). Water quality indicators investigated were the conductivity, suspended solids (SS), chemical oxygen demand (COD), true color, and hardness. The results showed that electrocoagulation technology can be used to treat D-stage bleaching effluent for water reuse. Under the operating conditions studied, the removal of conductivity and COD always increased with increases in either the current density or HRT. The highest removals obtained at 133.3 A/m(2) and an HRT of 16.25 minutes for conductivity, SS, COD, true color, and hardness were respectively 44.2, 98.5, 75.0, 85.9, and 36.9% with aluminum electrodes. Iron electrodes were not applicable to the D-stage effluent due to formation of dark-colored ferric complexes.

  16. Development of pilot scale nanofiltration system for yeast industry wastewater treatment

    PubMed Central

    2014-01-01

    The treatment of the yeast industry wastewater was investigated by nanofiltration (NF) membrane process on a pilot scale. Two wastewaters were used as feed: (i) dilute wastewater with COD 2000 mg/L and (ii) concentrate wastewater with COD 8000 mg/L. The permeate flux, COD retention, color and electrical conductivity (EC) removal were evaluated in relation to trans-membrane pressure and long-term filtration. A linear growth in permeate flux was found with increasing in trans-membrane pressure for wastewaters. In addition, the COD retention, color and EC removal increased with trans-membrane pressure enhancement. The results obtained from the long-term nanofiltration of dilute wastewater indicated that the permeate flux decreased from 2300 L/day to 1250 L/day and COD retention increased from 86% to 92%. The quality of the permeate in term of COD is lower than the discharge standard in river (200 mg/L). Thus, this process is useful for treatment of wastewaters produced by yeast industry. PMID:24593865

  17. Pilot-scale spiral wound membrane assessment for THM precursor rejection from upland waters

    PubMed Central

    Golea, D.; Sutherland, S.; Jarvis, P.; Judd, S. J.

    2016-01-01

    ABSTRACT The outcomes of a pilot-scale study of the rejection of trihalomethanes (THMs) precursors by commercial ultrafiltration/nanofiltration (UF/NF) spiral-wound membrane elements are presented based on a single surface water source in Scotland. The study revealed the expected trend of increased flux and permeability with increasing pore size for the UF membranes; the NF membranes provided similar fluxes despite the lower nominal pore size. The dissolved organic carbon (DOC) passage decreased with decreasing molecular weight cut-off, with a less than one-third the passage recorded for the NF membranes than for the UF ones. The yield (weight % total THMs per DOC) varied between 2.5% and 8% across all membranes tested, in reasonable agreement with the literature, with the aromatic polyamide membrane providing both the lowest yield and lowest DOC passage. The proportion of the hydrophobic (HPO) fraction removed was found to increase with decreasing membrane selectivity (increasing pore size), and THM generation correlated closely (R 2 = 0.98) with the permeate HPO fractional concentration.

  18. Anaerobic sequencing batch reactor in pilot scale for treatment of tofu industry wastewater

    SciTech Connect

    Rahayu, Suparni Setyowati; Purwanto, Budiyono

    2015-12-29

    The small industry of tofu production process releases the waste water without being processed first, and the wastewater is directly discharged into water. In this study, Anaerobic Sequencing Batch Reactor in Pilot Scale for Treatment of Tofu Industry was developed through an anaerobic process to produce biogas as one kind of environmentally friendly renewable energy which can be developed into the countryside. The purpose of this study was to examine the fundamental characteristics of organic matter elimination of industrial wastewater with small tofu effective method and utilize anaerobic active sludge with Anaerobic Sequencing Bath Reactor (ASBR) to get rural biogas as an energy source. The first factor is the amount of the active sludge concentration which functions as the decomposers of organic matter and controlling selectivity allowance to degrade organic matter. The second factor is that HRT is the average period required substrate to react with the bacteria in the Anaerobic Sequencing Bath Reactor (ASBR).The results of processing the waste of tofu production industry using ASBR reactor with active sludge additions as starter generates cumulative volume of 5814.4 mL at HRT 5 days so that in this study it is obtained the conversion 0.16 L of CH{sub 4}/g COD and produce biogas containing of CH{sub 4}: 81.23% and CO{sub 2}: 16.12%. The wastewater treatment of tofu production using ASBR reactor is able to produce renewable energy that has economic value as well as environmentally friendly by nature.

  19. Microbial biosafety of pilot-scale bioreactor treating MTBE and TBA-contaminated drinking water supply

    PubMed Central

    Schmidt, Radomir; Klemme, David A.; Scow, Kate; Hristova, Krassimira

    2012-01-01

    A pilot-scale sand-based fluidized bed bioreactor (FBBR) was utilized to treat both methyl tert-butyl ether (MTBE) and tert-butyl alcohol (TBA) from a contaminated aquifer. To evaluate the potential for re-use of the treated water, we tested for a panel of water quality indicator microorganisms and potential waterborne pathogens including total coliforms, E. coli, Salmonella and Shigella spp., Campylobacter jejuni, Aeromonas hydrophila, Legionella pneumophila, Vibrio cholerae, Yersinia enterocolytica and Mycobacterium avium in both influent and treated waters from the bioreactor. Total bacteria decreased during FBBR treatment. E. coli, Salmonella and Shigella spp., C. jejuni, V. cholerae, Y. enterocolytica and M. avium were not detected in aquifer water or bioreactor treated water samples. For those pathogens detected, including total coliforms, L. pneumophila and A. hydrophila, numbers were usually lower in treated water than influent samples, suggesting removal during treatment. The detection of particular bacterial species reflected their presence or absence in the influent waters. PMID:22321859

  20. Pilot-scale spiral wound membrane assessment for THM precursor rejection from upland waters

    PubMed Central

    Golea, D.; Sutherland, S.; Jarvis, P.; Judd, S. J.

    2016-01-01

    ABSTRACT The outcomes of a pilot-scale study of the rejection of trihalomethanes (THMs) precursors by commercial ultrafiltration/nanofiltration (UF/NF) spiral-wound membrane elements are presented based on a single surface water source in Scotland. The study revealed the expected trend of increased flux and permeability with increasing pore size for the UF membranes; the NF membranes provided similar fluxes despite the lower nominal pore size. The dissolved organic carbon (DOC) passage decreased with decreasing molecular weight cut-off, with a less than one-third the passage recorded for the NF membranes than for the UF ones. The yield (weight % total THMs per DOC) varied between 2.5% and 8% across all membranes tested, in reasonable agreement with the literature, with the aromatic polyamide membrane providing both the lowest yield and lowest DOC passage. The proportion of the hydrophobic (HPO) fraction removed was found to increase with decreasing membrane selectivity (increasing pore size), and THM generation correlated closely (R 2 = 0.98) with the permeate HPO fractional concentration. PMID:27695148

  1. Enhanced bioremediation of hydrocarbon-contaminated soil using pilot-scale bioelectrochemical systems.

    PubMed

    Lu, Lu; Yazdi, Hadi; Jin, Song; Zuo, Yi; Fallgren, Paul H; Ren, Zhiyong Jason

    2014-06-15

    Two column-type bioelectrochemical system (BES) modules were installed into a 50-L pilot scale reactor packed with diesel-contaminated soils to investigate the enhancement of passive biodegradation of petroleum compounds. By using low cost electrodes such as biochar and graphite granule as non-exhaustible solid-state electron acceptors, the results show that 82.1-89.7% of the total petroleum hydrocarbon (TPH) was degraded after 120 days across 1-34 cm radius of influence (ROI) from the modules. This represents a maximum of 241% increase of biodegradation compared to a baseline control reactor. The current production in the BESs correlated with the TPH removal, reaching the maximum output of 70.4 ± 0.2 mA/m(2). The maximum ROI of the BES, deducting influence from the baseline natural attenuation, was estimated to be more than 90 cm beyond the edge of the reactor (34 cm), and exceed 300 cm should a non-degradation baseline be used. The ratio of the projected ROI to the radius of BES (ROB) module was 11-12. The results suggest that this BES can serve as an innovative and sustainable technology for enhanced in situ bioremediation of petroleum hydrocarbons in large field scale, with additional benefits of electricity production and being integrated into existing field infrastructures.

  2. Comparison of microbial communities in pilot-scale bioreactors treating Bayer liquor organic wastes.

    PubMed

    McSweeney, Naomi J; Plumb, Jason J; Tilbury, Amanda L; Nyeboer, Hugh J; Sumich, Matt E; McKinnon, Anthony J; Franzmann, Peter D; Sutton, David C; Kaksonen, Anna H

    2011-04-01

    Western Australian bauxite deposits are naturally associated with high amounts of humic and fulvic materials that co-digest during Bayer processing. Sodium oxalate remains soluble and can co-precipitate with aluminium hydroxide unless it is removed. Removal of sodium oxalate requires a secondary crystallisation step followed by storage. Bioreactors treating oxalate wastes have been developed as economically and environmentally viable treatment alternatives but the microbial ecology and physiology of these treatment processes are poorly understood. Analysis of samples obtained from two pilot-scale moving bed biofilm reactors (MBBRs) and one aerobic suspended growth bioreactor (ASGB) using polymerase chain reaction- denaturing gradient gel electrophoresis of 16S rRNA genes showed that members of the α-, β- and γ-Proteobacteria subgroups were prominent in all three processes. Despite differing operating conditions, the composition of the microbial communities in the three reactors was conserved. MBBR2 was the only configuration that showed complete degradation of oxalate from the influent and the ASGB had the highest degradation rate of all three configurations. Several strains of the genus Halomonas were isolated from the bioreactors and their morphology and physiology was also determined.

  3. Effect on orange juice of batch pasteurization in an improved pilot-scale microwave oven.

    PubMed

    Cinquanta, L; Albanese, D; Cuccurullo, G; Di Matteo, M

    2010-01-01

    The effects on orange juice batch pasteurization in an improved pilot-scale microwave (MW) oven was evaluated by monitoring pectin methyl-esterase (PME) activity, color, carotenoid compounds and vitamin C content. Trials were performed on stirred orange juice heated at different temperatures (60, 70, 75, and 85 degrees C) during batch process. MW pilot plant allowed real-time temperature control of samples using proportional integrative derivative (PID) techniques based on the infrared thermography temperature read-out. The inactivation of heat sensitive fraction of PME, that verifies orange juice pasteurization, showed a z-value of 22.1 degrees C. Carotenoid content, responsible for sensorial and nutritional quality in fresh juices, decreased by about 13% after MW pasteurization at 70 degrees C for 1 min. Total of 7 carotenoid compounds were quantified during MW heating: zeaxanthin and beta-carotene content decreased by about 26%, while no differences (P < 0.05) were found for beta-cryptoxanthin in the same trial. A slight decrease in vitamin C content was monitored after MW heating. Results showed that MW heating with a fine temperature control could result in promising stabilization treatments.

  4. Evaluation of hydraulic characteristics of a pilot-scale air-lift internal-loop bioreactor.

    PubMed

    Abbas, Ghulam; Wang, Lan; Zhang, Hongtao; Zheng, Ping; Li, Wei; Zhang, Meng; Zeb, Bibi Saima; Zhang, Jiqiang

    2015-01-01

    Using sodium fluoride as tracer, residence time distribution technique was employed to evaluate the hydraulic characteristics of a pilot-scale Internal-Loop Airlift Bio-particle (ILAB) bioreactor that was a novel system for ammonia removal from wastewater. The results showed that the flow pattern of ILAB reactor was close to completely mixed reactor under all the tested air flow rates and liquid flow rates (with average N of 1.88). The total dead zone (TDZ) was 32.43% with biological dead zone (BDZ) of 20.66% and hydraulic dead zone (HDZ) of 8.95%. At higher air flow rates, the flow pattern of reactor approached that of completely mixed reactor (N from 2.72 to 1.54), and the increase of air flow rate gave rise to the decrease of TDZ in the reactor (from 36.24% to 23.00%). Whereas at higher liquid flow rates, the flow pattern of ILAB reactor got away from that of completely mixed reactor (N from 1.51 to 1.72), and the increase of liquid flow rate yielded a rise of TDZ in the reactor (from 28.48% to 36.84%). The study highlighted that the effect of air flow rate on flow pattern and TDZ of the reactor was greater than that of liquid flow rate.

  5. Bench- and pilot-scale evaluation of mercury speciation measurement methods

    SciTech Connect

    Laudal, D.L.; Heidt, M.K.; Nott, B.R.; Brown, T.D.

    1996-12-31

    The 1990 Clean Air Act Amendments require the US Environmental Protection Agency (EPA) to assess the health risks associated with mercury. Since the rate of mercury deposition and the type of control strategies used may depend on the type of mercury species emitted, a proven sampling method that can reliably and accurately speciate mercury at the very low concentrations found in coal combustion flue gas is necessary. A number of mercury speciation methods have been proposed, including wet-chemistry methods, such as EPA Method 29, the Ontario Hydro method, and the tris-buffer method, as well as dry methods such as the Mercury Speciation Absorption method (MESA). In addition, a number of companies are developing continuous emissions monitors to speciate mercury by difference. Bench- and pilot-scale tests, sponsored by the Electric Power Research Institute (EPRI) and the US Department of Energy (DOE), are currently under way at the Energy and Environmental Research Center (EERC) to determine the most accurate and precise mercury speciation method available. The overall objective of the test program is to determine whether EPA Method 29 or other sampling methods can reliably quantify and speciate mercury in flue gas from coal-fired boilers at both the inlet and outlet of a particulate control device such as a pulse-jet baghouse. A specific goal of the project is to determine the precision and bias of the various mercury speciation methods as a function of process variables.

  6. Leachate/domestic wastewater aerobic co-treatment: A pilot-scale study using multivariate analysis.

    PubMed

    Ferraz, F M; Bruni, A T; Povinelli, J; Vieira, E M

    2016-01-15

    Multivariate analysis was used to identify the variables affecting the performance of pilot-scale activated sludge (AS) reactors treating old leachate from a landfill and from domestic wastewater. Raw leachate was pre-treated using air stripping to partially remove the total ammoniacal nitrogen (TAN). The control AS reactor (AS-0%) was loaded only with domestic wastewater, whereas the other reactor was loaded with mixtures containing leachate at volumetric ratios of 2 and 5%. The best removal efficiencies were obtained for a ratio of 2%, as follows: 70 ± 4% for total suspended solids (TSS), 70 ± 3% for soluble chemical oxygen demand (SCOD), 70 ± 4% for dissolved organic carbon (DOC), and 51 ± 9% for the leachate slowly biodegradable organic matter (SBOM). Fourier transform infrared (FTIR) spectroscopic analysis confirmed that most of the SBOM was removed by partial biodegradation rather than dilution or adsorption of organics in the sludge. Nitrification was approximately 80% in the AS-0% and AS-2% reactors. No significant accumulation of heavy metals was observed for any of the tested volumetric ratios. Principal component analysis (PCA) and partial least squares (PLS) indicated that the data dimension could be reduced and that TAN, SCOD, DOC and nitrification efficiency were the main variables that affected the performance of the AS reactors.

  7. PILOT-SCALE REMOVAL OF FLUORIDE FROM LEGACY PLUTONIUM MATERIALS USING VACUUM SALT DISTILLATION

    SciTech Connect

    Pierce, R. A.; Pak, D. J.

    2012-09-11

    Between September 2009 and January 2011, the Savannah River National Laboratory (SRNL) and HB-Line designed, developed, tested, and successfully deployed a system for the distillation of chloride salts. In 2011, SRNL adapted the technology for the removal of fluoride from fluoride-bearing salts. The method involved an in situ reaction between potassium hydroxide (KOH) and the fluoride salt to yield potassium fluoride (KF) and the corresponding oxide. The KF and excess KOH can be distilled below 1000{deg}C using vacuum salt distillation (VSD). The apparatus for vacuum distillation contains a zone heated by a furnace and a zone actively cooled using either recirculated water or compressed air. During a vacuum distillation operation, a sample boat containing the feed material is placed into the apparatus while it is cool, and the system is sealed. The system is evacuated using a vacuum pump. Once a sufficient vacuum is attaned, heating begins. Volatile salts distill from the heated zone to the cooled zone where they condense, leaving behind the non-volatile material in the feed boat. Studies discussed in this report were performed involving the use of non-radioactive simulants in small-scale and pilot-scale systems as well as radioactive testing of a small-scale system with plutonium-bearing materials. Aspects of interest include removable liner design considerations, boat materials, in-line moisture absorption, and salt deposition.

  8. Monitoring granulation rate processes using three PAT tools in a pilot-scale fluidized bed.

    PubMed

    Tok, Ai Tee; Goh, Xueping; Ng, Wai Kiong; Tan, Reginald B H

    2008-01-01

    The purpose of this research was to analyze and compare the responses of three Process Analytical Technology (PAT) techniques applied simultaneously to monitor a pilot-scale fluidized bed granulation process. Real-time measurements using focused beam reflectance measurement (Lasentec FBRM) and near-infra red spectroscopy (Bruker NIR) were taken by inserting in-line probes into the fluidized bed. Non-intrusive acoustic emission measurements (Physical Acoustic AE) were performed by attaching piezoelectric sensors on the external wall of the fluidized bed. Powder samples were collected at regular intervals during the granulation process and characterized offline using laser diffraction, scanning electron microscopy, stereo-optical microscopy and loss on drying method. PAT data comprising chord length distribution and chord count (from FBRM), absorption spectra (from NIR) and average signal levels and counts (from AE) were compared with the particle properties measured using offline samples. All three PAT techniques were able to detect the three granulation regimes or rate processes (wetting and nucleation, consolidation and growth, breakage) to varying degrees of sensitivity. Being dependent on optical signals, the sensitivities of the FBRM and NIR techniques were susceptible to fouling on probe windows. The AE technique was sensitive to background fluidizing air flows and external interferences. The sensitivity, strengths and weaknesses of the PAT techniques examined may facilitate the selection of suitable PAT tools for process development and scale-up studies.

  9. Characterization of membrane foulants in a pilot-scale tunnel construction wastewater treatment process.

    PubMed

    Lee, Jae-Hyun; Kim, Jong-Oh; Jeong, Se-Uk; Cho, Hyun Uk; Cho, Kyung Hwa; Kim, Young Mo

    2014-11-01

    A pilot-scale combination of a microfiltration (MF) and a reverse osmosis (RO) membrane system was applied on-site to treat tunnel construction wastewater. The MF membrane system initially removed contaminants (turbidity of less than 0.3 NTU) in the form of particulate materials in the feed water, thereby allowing the combined MF-RO system to efficiently remove more than 99% of known organic and inorganic contaminants and qualify the reclaimed water for reuse. The MF membrane autopsy analysis using X-ray fluorescence (XRF) and inductively coupled plasma-mass spectrometry (ICP-MS) revealed that the dominant foulants were inorganic deposits involving Si, Al and Fe, comprising the main components of cement materials, as well as deposits involving heavy metals such as Mn, Cu and Zn in the form of particles. Thus, thick cake contaminants shown by field emission scanning electron microscope (FE-SEM) images might be induced via suspended solids consisting of cement and clay materials and metals.

  10. Anaerobic sequencing batch reactor in pilot scale for treatment of tofu industry wastewater

    NASA Astrophysics Data System (ADS)

    Rahayu, Suparni Setyowati; Purwanto, Budiyono

    2015-12-01

    The small industry of tofu production process releases the waste water without being processed first, and the wastewater is directly discharged into water. In this study, Anaerobic Sequencing Batch Reactor in Pilot Scale for Treatment of Tofu Industry was developed through an anaerobic process to produce biogas as one kind of environmentally friendly renewable energy which can be developed into the countryside. The purpose of this study was to examine the fundamental characteristics of organic matter elimination of industrial wastewater with small tofu effective method and utilize anaerobic active sludge with Anaerobic Sequencing Bath Reactor (ASBR) to get rural biogas as an energy source. The first factor is the amount of the active sludge concentration which functions as the decomposers of organic matter and controlling selectivity allowance to degrade organic matter. The second factor is that HRT is the average period required substrate to react with the bacteria in the Anaerobic Sequencing Bath Reactor (ASBR).The results of processing the waste of tofu production industry using ASBR reactor with active sludge additions as starter generates cumulative volume of 5814.4 mL at HRT 5 days so that in this study it is obtained the conversion 0.16 L of CH4/g COD and produce biogas containing of CH4: 81.23% and CO2: 16.12%. The wastewater treatment of tofu production using ASBR reactor is able to produce renewable energy that has economic value as well as environmentally friendly by nature.

  11. Nitrosamines in pilot-scale and full-scale wastewater treatment plants with ozonation.

    PubMed

    Gerrity, Daniel; Pisarenko, Aleksey N; Marti, Erica; Trenholm, Rebecca A; Gerringer, Fred; Reungoat, Julien; Dickenson, Eric

    2015-04-01

    Ozone-based treatment trains offer a sustainable option for potable reuse applications, but nitrosamine formation during ozonation poses a challenge for municipalities seeking to avoid reverse osmosis and high-dose ultraviolet (UV) irradiation. Six nitrosamines were monitored in full-scale and pilot-scale wastewater treatment trains. The primary focus was on eight treatment trains employing ozonation of secondary or tertiary wastewater effluents, but two treatment trains with chlorination or UV disinfection of tertiary wastewater effluent and another with full advanced treatment (i.e., reverse osmosis and advanced oxidation) were also included for comparison. N-nitrosodimethylamine (NDMA) and N-nitrosomorpholine (NMOR) were the most prevalent nitrosamines in untreated (up to 89 ng/L and 67 ng/L, respectively) and treated wastewater. N-nitrosomethylethylamine (NMEA) and N-nitrosodiethylamine (NDEA) were detected at one facility each, while N-nitrosodipropylamine (NDPrA) and N-nitrosodibutylamine (NDBA) were less than their method reporting limits (MRLs) in all samples. Ozone-induced NDMA formation ranging from <10 to 143 ng/L was observed at all but one site, but the reasons for the variation in formation remain unclear. Activated sludge, biological activated carbon (BAC), and UV photolysis were effective for NDMA mitigation. NMOR was also removed with activated sludge but did not form during ozonation. PMID:25037928

  12. Pilot-scale reverse osmosis testing for the F and H Area Effluent Treatment Facility

    SciTech Connect

    Kessler, J.L.

    1984-09-27

    Pilot-scale reverse osmosis (RO) tests were completed with a 10 gpm unit to demonstrate the performance of RO in the F and H Area Effluent Treatment Facility (F/H ETF). RO will be used in the WMETF to remove soluble salts and soluble radioactivity. The advantage of using RO (over ion exchange) is that it is nondescriminanting and removes virtually all dissolved solids species, regardless of ionic charge. RO also generates less than half the waste volume produced by ion exchange. Test results using a 200-Area nonradioactive effluent simulant demonstrated salt rejections of 98% and water recoveries of 94% by using recycle on a single stage pilot unit. For a full-scale, multi-staged unit overall salt rejections will be 95% (DF = 20) while obtaining a 94% water recovery (94% discharge, 6% concentrated waste stream). Identical performance is expected on actual radioactive streams, based on shielded cells testing performed by Motyka and Stimson. Similarly, if the WMETF RO system is configured in the same manner as the SRL ECWPF, a DF of 20 and a water recvery of 94% should be obtained.

  13. Pilot-scale ultrafiltration testing for the F and H area effluent treatment facility

    SciTech Connect

    Kessler, J.L.

    1984-09-25

    An F and H Area Effluent Treatment Facility (F/H ETF) is being designed to treat low activity aqueous effluents which are produced from F and H Area daily operations. The treatment scheme for the F/H ETF will include pretreatment (pH adjustment and filtration) followed by Reverse Osmosis and/or Ion Exchange to remove dissolved species. Several alternative treatment processes are being considered for the F/H ETF. One of the alternatives in the pretreatment step is tubular Ultrafiltration (UF), using a dynamically formed zirconium oxide membrane supported on a porous stainless steel backing. Pilot-scale testing with a single membrane module (13 ft/sup 2/ area) and 200-Area effluent simulant has demonstrated that UF is a viable filtration option for the F/H ETF. UF testing at TNX has defined the operating conditions necessary for extended operation and also demonstrated excellent filtration performance (filtrate SDI <1). UF operates at a 100 GFD (gallons/ft/sup 2//day) flux and will provide excellent pretreatment for both reverse osmosis and ion exchange. 2 refs.

  14. Development and demonstration of a pilot-scale debris washing system

    SciTech Connect

    Taylor, M.L.; Barkley, N.P.

    1991-01-01

    Metallic, masonry, and other solid debris that may be contaminated with hazardous chemicals litter numerous hazardous waste sites in the United States. Polychlorinated biphenyls (PCB's), pesticides, lead or other metals are some of the contaminants of concern. In some cases cleanup standards have been established (e.g., 10 micrograms PCB's/100 sq cm for surfaces to which humans may be frequently exposed). Decontaminated debris could be either returned to the site as 'clean' fill, or, in the case of the metallic debris, sold to a metal smelter. The project involves the development and demonstration of a technology specifically for performing on-site decontamination of debris. Both bench-scale and pilot-scale versions of a debris washing system (DWS) have been designed, constructed and demonstrated. The DWS entails the application of an aqueous solution during a high-pressure spray cycle, followed by turbulent wash and rinse cycles. The aqueous cleaning solution is recovered and reconditioned for reuse concurrently with the debris-cleaning process, which minimizes the quantity of process water required to clean the debris.

  15. Nitrosamines in pilot-scale and full-scale wastewater treatment plants with ozonation.

    PubMed

    Gerrity, Daniel; Pisarenko, Aleksey N; Marti, Erica; Trenholm, Rebecca A; Gerringer, Fred; Reungoat, Julien; Dickenson, Eric

    2015-04-01

    Ozone-based treatment trains offer a sustainable option for potable reuse applications, but nitrosamine formation during ozonation poses a challenge for municipalities seeking to avoid reverse osmosis and high-dose ultraviolet (UV) irradiation. Six nitrosamines were monitored in full-scale and pilot-scale wastewater treatment trains. The primary focus was on eight treatment trains employing ozonation of secondary or tertiary wastewater effluents, but two treatment trains with chlorination or UV disinfection of tertiary wastewater effluent and another with full advanced treatment (i.e., reverse osmosis and advanced oxidation) were also included for comparison. N-nitrosodimethylamine (NDMA) and N-nitrosomorpholine (NMOR) were the most prevalent nitrosamines in untreated (up to 89 ng/L and 67 ng/L, respectively) and treated wastewater. N-nitrosomethylethylamine (NMEA) and N-nitrosodiethylamine (NDEA) were detected at one facility each, while N-nitrosodipropylamine (NDPrA) and N-nitrosodibutylamine (NDBA) were less than their method reporting limits (MRLs) in all samples. Ozone-induced NDMA formation ranging from <10 to 143 ng/L was observed at all but one site, but the reasons for the variation in formation remain unclear. Activated sludge, biological activated carbon (BAC), and UV photolysis were effective for NDMA mitigation. NMOR was also removed with activated sludge but did not form during ozonation.

  16. Pilot-scale evaluation of the thermal-stability POHC incinerability anking

    SciTech Connect

    Lee, J.W.; Whitworth, W.E.; Waterland, L.R.

    1992-04-01

    A test series were performed at the U.S. EPA Incineration Research Facility (IRF) to evaluate the thermal-stability-based principal organic hazardous constituent (POHC) incinerability ranking. Mixtures of twelve POHCs with predicted incinerabilities spanning the range of most- to least-difficult-to-incinerate classes were combined with a clay-based sorbent matrix and fed to the facility's pilot-scale rotary kiln incinerator. Kiln operating conditions were varied to include a baseline operating condition, three modes of attempted incineration failure, and a worst-case combination of the three failure modes. Kiln-exit POHC destruction and removal efficiencies (DREs) were in the 99.99% range for the volatile POHCs during the baseline, mixing failure and matrix failure tests. Semivolatile POHCs were not detected at the kiln exit for these tests; corresponding DREs were generally greater than 99.999%. The thermal failure and worst-case tests resulted in substantially decreased kiln-exit POHC DREs, ranging from less than 99% to greater than 99.999%. General agreement between measured and predicted relative kiln-exit POHC DREs was observed for those two tests.

  17. Integrated production of polyhydroxyalkanoates (PHAs) with municipal wastewater and sludge treatment at pilot scale.

    PubMed

    Morgan-Sagastume, F; Hjort, M; Cirne, D; Gérardin, F; Lacroix, S; Gaval, G; Karabegovic, L; Alexandersson, T; Johansson, P; Karlsson, A; Bengtsson, S; Arcos-Hernández, M V; Magnusson, P; Werker, A

    2015-04-01

    A pilot-scale process was operated over 22 months at the Brussels North Wastewater Treatment Plant (WWTP) in order to evaluate polyhydroxyalkanoate (PHA) production integration with services of municipal wastewater and sludge management. Activated sludge was produced with PHA accumulation potential (PAP) by applying feast-famine selection while treating the readily biodegradable COD from influent wastewater (average removals of 70% COD, 60% CODsol, 24% nitrogen, and 46% phosphorus). The biomass PAP was evaluated to be in excess of 0.4gPHA/gVSS. Batch fermentation of full-scale WWTP sludge at selected temperatures (35, 42 and 55 °C) produced centrate (6-9.4 gCODVFA/L) of consistent VFA composition, with optimal fermentation performance at 42 °C. Centrate was used to accumulate PHA up to 0.39 gPHA/gVSS. The centrate nutrients are a challenge to the accumulation process but producing a biomass with 0.5 gPHA/gVSS is considered to be realistically achievable within the typically available carbon flows at municipal waste management facilities.

  18. Nitrogen removal from wastewater using a hybrid membrane-biofilm process: pilot-scale studies.

    PubMed

    Downing, Leon S; Bibby, Kyle J; Esposito, Kathleen; Fascianella, Tom; Tsuchihashi, Ryujiro; Nerenberg, Robert

    2010-03-01

    The hybrid membrane biofilm process (HMBP) is a new approach to achieving total nitrogen removal from wastewater. Air-filled, hollow-fiber membranes are placed into an activated sludge basin and bulk aeration is suppressed. A nitrifying biofilm develops on the membranes, exporting nitrate and nitrite to the bulk liquid. The nitrate and nitrite are reduced by suspended biomass using influent BOD as the electron donor. Previous research demonstrated the HMBP concept at the bench scale and explored process fundamentals. This research explored the HMBP at the pilot scale, with a 120-L reaction tank, real wastewater, and a potentially scalable configuration. Nitrification rates averaged 0.5 g N m(-2)/d(-1), which were lower than found at the bench scale, and lower than predicted by a mathematical model, but still allowed effluent total nitrogen concentrations below 6 mg N/L with an average influent total nitrogen concentration of 25 mg N/L and a hydraulic retention time of 12 hours. More than 75% of the produced nitrate and nitrite was reduced with an average influent sCOD of only 68 mg/L and an average C:N ratio of 3.1. Mass balances on carbon and nitrogen suggest that nitrogen removal via nitrite occurred. This research confirms that the HMBP process is effective for BOD and nitrogen removal from wastewater, and suggests that the grid configuration is viable for scale-up.

  19. Anaerobic Treatment of Palm Oil Mill Effluent in Pilot-Scale Anaerobic EGSB Reactor

    PubMed Central

    Wang, Jin; Mahmood, Qaisar; Qiu, Jiang-Ping; Li, Yin-Sheng; Chang, Yoon-Seong; Li, Xu-Dong

    2015-01-01

    Large volumes of untreated palm oil mill effluent (POME) pose threat to aquatic environment due to the presence of very high organic content. The present investigation involved two pilot-scale anaerobic expanded granular sludge bed (EGSB) reactors, continuously operated for 1 year to treat POME. Setting HRT at 9.8 d, the anaerobic EGSB reactors reduced COD from 71179 mg/L to 12341 mg/L and recycled half of sludge by a dissolved air flotation (DAF). The average effluent COD was 3587 mg/L with the consistent COD removal efficiency of 94.89%. Adding cationic polymer (PAM) dose of 30 mg/L to DAF unit and recycling its half of sludge caused granulation of anaerobic sludge. Bacilli and small coccid bacteria were the dominant microbial species of the reactor. The reactor produced 27.65 m3 of biogas per m3 of POME which was utilized for electricity generation. PMID:26167485

  20. Evaluation of hydraulic characteristics of a pilot-scale air-lift internal-loop bioreactor.

    PubMed

    Abbas, Ghulam; Wang, Lan; Zhang, Hongtao; Zheng, Ping; Li, Wei; Zhang, Meng; Zeb, Bibi Saima; Zhang, Jiqiang

    2015-01-01

    Using sodium fluoride as tracer, residence time distribution technique was employed to evaluate the hydraulic characteristics of a pilot-scale Internal-Loop Airlift Bio-particle (ILAB) bioreactor that was a novel system for ammonia removal from wastewater. The results showed that the flow pattern of ILAB reactor was close to completely mixed reactor under all the tested air flow rates and liquid flow rates (with average N of 1.88). The total dead zone (TDZ) was 32.43% with biological dead zone (BDZ) of 20.66% and hydraulic dead zone (HDZ) of 8.95%. At higher air flow rates, the flow pattern of reactor approached that of completely mixed reactor (N from 2.72 to 1.54), and the increase of air flow rate gave rise to the decrease of TDZ in the reactor (from 36.24% to 23.00%). Whereas at higher liquid flow rates, the flow pattern of ILAB reactor got away from that of completely mixed reactor (N from 1.51 to 1.72), and the increase of liquid flow rate yielded a rise of TDZ in the reactor (from 28.48% to 36.84%). The study highlighted that the effect of air flow rate on flow pattern and TDZ of the reactor was greater than that of liquid flow rate. PMID:25594127

  1. Pilot-scale development of anaerobic filter technology for municipal wastewater treatment

    SciTech Connect

    Genung, R.K.; Donaldson, T.L.; Reed, G.D.

    1985-01-01

    The use of anaerobic filter technology for the treatment of low-strength municipal wastewater was studied by Oak Ridge National Laboratory (ORNL) in Knoxville, Tennessee, with a pilot-scale (e.g., 190-m/sup 3//d) facility from August 1981 to October 1983. The Knoxville project (described by the acronym ANFLOW for the anaerobic, upflow characteristics of the technology) was a tenfold scale-up of a previous ORNL study in Oak Ridge, Tennessee. Pollutant loading rates used in this study ranged from 0.1 to 0.7 kg/m/sup 3/ x d for total suspended solids (TSS) and from 0.1 to 0.4 kg/m/sup 3/ x d for biochemical oxygen demand (BOD); the hydraulic retention time ranged from 9 to 10 h. Removal efficiencies for TSS and BOD were 80 and 70%, respectively. This performance was maintained in ambient cold-weather tests (water temperature, approx.12/sup 0/C), even though the rate of solids accumulation in the bioreactor was higher because of decreased biological activity, which normally converts solids to off-gas. The solids inventory in the bioreactor appeared to be diminished during warmer weather. 26 refs., 16 figs., 3 tabs.

  2. Analysis of operating costs for producing biodiesel from palm oil at pilot-scale in Colombia.

    PubMed

    Acevedo, Juan C; Hernández, Jorge A; Valdés, Carlos F; Khanal, Samir Kumar

    2015-01-01

    The present study aims to evaluate the operating costs of biodiesel production using palm oil in a pilot-scale plant with a capacity of 20,000 L/day (850 L/batch). The production plant uses crude palm oil as a feedstock, and methanol in a molar ratio of 1:10. The process incorporated acid esterification, basic transesterification, and dry washing with absorbent powder. Production costs considered in the analysis were feedstock, supplies, labor, electricity, quality and maintenance; amounting to $3.75/gal ($0.99/L) for 2013. Feedstocks required for biodiesel production were among the highest costs, namely 72.6% of total production cost. Process efficiency to convert fatty acids to biodiesel was over 99% and generated a profit of $1.08/gal (i.e., >22% of the total income). According to sensitivity analyses, it is more economically viable for biodiesel production processes to use crude palm oil as a feedstock and take advantage of the byproducts such as glycerine and fertilizers. PMID:25660089

  3. Ammonia Oxidizers in a Pilot-Scale Multilayer Rapid Infiltration System for Domestic Wastewater Treatment

    PubMed Central

    Lian, Yingli; Xu, Meiying; Zhong, Yuming; Yang, Yongqiang; Chen, Fanrong; Guo, Jun

    2014-01-01

    A pilot-scale multilayer rapid infiltration system (MRIS) for domestic wastewater treatment was established and efficient removal of ammonia and chemical oxygen demand (COD) was achieved in this study. The microbial community composition and abundance of ammonia oxidizers were investigated. Efficient biofilms of ammonia oxidizers in the stationary phase (packing material) was formed successfully in the MRIS without special inoculation. DGGE and phylogenetic analyses revealed that proteobacteria dominated in the MRIS. Relative abundance of ammonia-oxidizing archaea (AOA) and ammonia-oxidizing bacteria (AOB) showed contrary tendency. In the flowing phase (water effluent), AOA diversity was significantly correlated with the concentration of dissolve oxygen (DO), NO3-N and NH3-N. AOB abundance was significantly correlated with the concentration of DO and chemical oxygen demand (COD). NH3-N and COD were identified as the key factors to shape AOB community structure, while no variable significantly correlated with that of AOA. AOA might play an important role in the MRIS. This study could reveal key environmental factors affecting the community composition and abundance of ammonia oxidizers in the MRIS. PMID:25479611

  4. Ammonia Oxidizing Bacteria Community Dynamics in a Pilot-Scale Wastewater Treatment Plant

    PubMed Central

    Wang, Xiaohui; Wen, Xianghua; Xia, Yu; Hu, Ma; Zhao, Fang; Ding, Kun

    2012-01-01

    Background Chemoautotrophic ammonia oxidizing bacteria (AOB) have the metabolic ability to oxidize ammonia to nitrite aerobically. This metabolic feature has been widely used, in combination with denitrification, to remove nitrogen from wastewater in wastewater treatment plants (WWTPs). However, the relative influence of specific deterministic environmental factors to AOB community dynamics in WWTP is uncertain. The ecological principles underlying AOB community dynamics and nitrification stability and how they are related are also poorly understood. Methodology/Principal Findings The community dynamics of ammonia oxidizing bacteria (AOB) in a pilot-scale WWTP were monitored over a one-year period by Terminal Restriction Fragment Length Polymorphism (T-RFLP). During the study period, the effluent ammonia concentrations were almost below 2 mg/L, except for the first 60 days, indicting stable nitrification. T-RFLP results showed that, during the test period with stable nitrification, the AOB community structures were not stable, and the average change rate (every 15 days) of AOB community structures was 10%±8%. The correlations between T-RFLP profiles and 10 operational and environmental parameters were tested by Canonical Correlation Analysis (CCA) and Mantel test. The results indicated that the dynamics of AOB community correlated most strongly with Dissolved Oxygen (DO), effluent ammonia, effluent Biochemical Oxygen Demand (BOD) and temperature. Conclusions/Significance This study suggests that nitrification stability is not necessarily accompanied by a stable AOB community, and provides insight into parameters controlling the AOB community dynamics within bioreactors with stable nitrification. PMID:22558415

  5. A specific pilot-scale membrane hybrid treatment system for municipal wastewater treatment.

    PubMed

    Nguyen, Dinh Duc; Ngo, Huu Hao; Kim, Sa Dong; Yoon, Yong Soo

    2014-10-01

    A specifically designed pilot-scale hybrid wastewater treatment system integrating an innovative equalizing reactor (EQ), rotating hanging media bioreactor (RHMBR) and submerged flat sheet membrane bioreactor (SMBR) was evaluated for its effectiveness in practical, long-term, real-world applications. The pilot system was operated at a constant flux, but with different internal recycle flow rates (Q) over a long-term operating of 475 days. At 4 Q internal recycle flow rate, BOD5, CODCr, NH4(+)-N, T-N, T-P and TSS was highly removed with efficiencies up to 99.88 ± 0.05%, 95.01 ± 1.62%, 100%, 90.42 ± 2.43%, 73.44 ± 6.03%, and 99.93 ± 0.28%, respectively. Furthermore, the effluent quality was also superior in terms of turbidity (<1 NTU), color (<15 TCU) and taste (inoffensive). The results indicated that with providing only chemically cleaned-in-place (CIP) during the entire period of operation, the membrane could continuously maintain a constant permeate flux of 22.77 ± 2.19 L/m(2)h. In addition, the power consumption was also found to be reasonably low (0.92-1.62 k Wh/m(3)).

  6. Pilot-scale testing membrane bioreactor for wastewater reclamation in industrial laundry.

    PubMed

    Andersen, M; Kristensen, G H; Brynjolf, M; Grüttner, H

    2002-01-01

    A pilot-scale study of membrane bioreactor treatment for reclamation of wastewater from Berendsen Textile Service industrial laundry in Søborg, Denmark was carried out over a 4 month period. A satisfactory COD degradation was performed resulting in a low COD in the permeate (< 50 mg/l). To obtain satisfactory treatment, addition of nitrogen was necessary. The biodegradability of the permeate was very low (BOD5 < 2 mg/l). A hydraulic retention time of 1 d turned out to be sufficient at a sludge concentration of 10 g MLSS/l. Through addition of a cationic polymer, a satisfactory dewaterability of the sludge was reached. Membrane tests showed that operating at a trans-membrane pressure of 3 bar and a cross-flow velocity of 4 m/s, a flux of 120 l/m2h can be expected without using chemicals for membrane cleaning. The quality of the permeate was very good when comparing to the reuse quality demands of water to the wash processes. Reuse of the permeate in all rinsing steps requires additional treatment through reverse osmosis.

  7. Bioremediation of benzene-, MTBE- and ammonia-contaminated groundwater with pilot-scale constructed wetlands.

    PubMed

    Seeger, Eva M; Kuschk, Peter; Fazekas, Helga; Grathwohl, Peter; Kaestner, Matthias

    2011-12-01

    In this pilot-scale constructed wetland (CW) study for treating groundwater contaminated with benzene, MTBE, and ammonia-N, the performance of two types of CWs (a wetland with gravel matrix and a plant root mat) was investigated. Hypothesized stimulative effects of filter material additives (charcoal, iron(III)) on pollutant removal were also tested. Increased contaminant loss was found during summer; the best treatment performance was achieved by the plant root mat. Concentration decrease in the planted gravel filter/plant root mat, respectively, amounted to 81/99% for benzene, 17/82% for MTBE, and 54/41% for ammonia-N at calculated inflow loads of 525/603 mg/m(2)/d, 97/112 mg/m(2)/d, and 1167/1342 mg/m(2)/d for benzene, MTBE, and ammonia-N. Filter additives did not improve contaminant depletion, although sorption processes were observed and elevated iron(II) formation indicated iron reduction. Bacterial and stable isotope analysis provided evidence for microbial benzene degradation in the CW, emphasizing the promising potential of this treatment technique.

  8. Soluble microbial products in pilot-scale drinking water biofilters with acetate as sole carbon source.

    PubMed

    Zhang, Ying; Ye, Chengsong; Gong, Song; Wei, Gu; Yu, Xin; Feng, Lin

    2013-04-01

    A comprehensive study on formation and characteristics of soluble microbial products (SMP) during drinking water biofiltration was made in four parallel pilot-scale ceramic biofilters with acetate as the substrate. Excellent treatment performance was achieved while microbial biomass and acetate carbon both declined with the depth of filter. The SMP concentration was determined by calculating the difference between the concentration of dissolved organic carbon (DOC), biodegradable dissolved organic carbon (BDOC) and acetate carbon. The results revealed that SMP showed an obvious increase from 0 to 100 cm depth of the filter. A rising specific ultraviolet absorbance (SUVA) was also found, indicating that benzene or carbonyl might exist in these compounds. SMP produced during this drinking water biological process were proved to have weak mutagenicity and were not precursors of by-products of chlorination disinfection. The volatile parts of SMP were half-quantity analyzed and most of them were dicarboxyl acids, others were hydrocarbons or benzene with 16-17 carbon atoms.

  9. Membrane fouling in pilot-scale membrane bioreactors (MBRs) treating municipal wastewater.

    PubMed

    Kimura, Katsuki; Yamato, Nobuhiro; Yamamura, Hiroshi; Watanabe, Yoshimasa

    2005-08-15

    The main obstacle for wider use of membrane bioreactors (MBRs) for wastewater treatment is membrane fouling (i.e., deterioration of membrane permeability),which increases operating costs. For more efficient control of membrane fouling in MBRs, an understanding of the mechanisms of membrane fouling is important. However, there is a lack of information on membrane fouling in MBRs, especially information on features of components that are responsible for the fouling. We conducted a pilot-scale experiment using real municipal wastewater with three identical MBRs under different operating conditions. The results obtained in this study suggested that the food-microorganisms ratio (F/M) and membrane filtration flux were the important operating parameters that significantly influenced membrane fouling in MBRs. Neither concentrations of dissolved organic matter in the reactors nor viscosity of mixed liquor, which have been thought to have influences on fouling in MBRs, showed clear relationships with membrane fouling in this study. Organic substances that had caused the membrane fouling were desorbed from fouled membranes of the MBRs at the termination of the operation and were subjected to Fourier transform infrared (FTIR) and 13C nuclear magnetic resonance (NMR) analyses. These analyses revealed that the nature of the membrane foulant changes depending on F/M. It was shown that high F/M would make the foulant more proteinaceous. Carbohydrates were dominant in membrane foulants in this study, while features of humic substances were not apparent.

  10. Fermentative lactic acid production from coffee pulp hydrolysate using Bacillus coagulans at laboratory and pilot scales.

    PubMed

    Pleissner, Daniel; Neu, Anna-Katrin; Mehlmann, Kerstin; Schneider, Roland; Puerta-Quintero, Gloria Inés; Venus, Joachim

    2016-10-01

    In this study, the lignocellulosic residue coffee pulp was used as carbon source in fermentative l(+)-lactic acid production using Bacillus coagulans. After thermo-chemical treatment at 121°C for 30min in presence of 0.18molL(-1) H2SO4 and following an enzymatic digestion using Accellerase 1500 carbon-rich hydrolysates were obtained. Two different coffee pulp materials with comparable biomass composition were used, but sugar concentrations in hydrolysates showed variations. The primary sugars were (gL(-1)) glucose (20-30), xylose (15-25), sucrose (5-11) and arabinose (0.7-10). Fermentations were carried out at laboratory (2L) and pilot (50L) scales in presence of 10gL(-1) yeast extract. At pilot scale carbon utilization and lactic acid yield per gram of sugar consumed were 94.65% and 0.78gg(-1), respectively. The productivity was 4.02gL(-1)h(-1). Downstream processing resulted in a pure formulation containing 937gL(-1)l(+)-lactic acid with an optical purity of 99.7%. PMID:27359065

  11. Design of a novel automated methanol feed system for pilot-scale fermentation of Pichia pastoris.

    PubMed

    Hamaker, Kent H; Johnson, Daniel C; Bellucci, Joseph J; Apgar, Kristie R; Soslow, Sherry; Gercke, John C; Menzo, Darrin J; Ton, Christopher

    2011-01-01

    Large-scale fermentation of Pichia pastoris requires a large volume of methanol feed during the induction phase. However, a large volume of methanol feed is difficult to use in the processing suite because of the inconvenience of constant monitoring, manual manipulation steps, and fire and explosion hazards. To optimize and improve safety of the methanol feed process, a novel automated methanol feed system has been designed and implemented for industrial fermentation of P. pastoris. Details of the design of the methanol feed system are described. The main goals of the design were to automate the methanol feed process and to minimize the hazardous risks associated with storing and handling large quantities of methanol in the processing area. The methanol feed system is composed of two main components: a bulk feed (BF) system and up to three portable process feed (PF) systems. The BF system automatically delivers methanol from a central location to the portable PF system. The PF system provides precise flow control of linear, step, or exponential feed of methanol to the fermenter. Pilot-scale fermentations with linear and exponential methanol feeds were conducted using two Mut(+) (methanol utilization plus) strains, one expressing a recombinant therapeutic protein and the other a monoclonal antibody. Results show that the methanol feed system is accurate, safe, and efficient. The feed rates for both linear and exponential feed methods were within ± 5% of the set points, and the total amount of methanol fed was within 1% of the targeted volume.

  12. Electrochemical oxidation of landfill leachates at pilot scale: evaluation of energy needs.

    PubMed

    Anglada, A; Ortiz, D; Urtiaga, A M; Ortiz, I

    2010-01-01

    Two of the main drawbacks to be overcome before full scale implementation of boron-doped diamond electro-oxidation were addressed in this work; its energy consumption and hazard of formation of chlorinated organics. This was framed within a study in which the technical and economic feasibility of BDD electro-oxidation of landfill leachate was evaluated at pilot scale. On one hand, its technical feasibility was assessed based on COD and NH(4)(+) removal, allowing the selection of the operation conditions that provide optimal energy efficiency, and special attention was paid to the risk of formation of undesired by-products such as nitrite, nitrate ions and trihalomethanes. On the other hand, treatment costs were estimated based on energy consumption required to reach the disposal limits to natural watercourses established by legislation. The results were compared with those of other commonly used AOPs. Under the operating conditions studied, the concentration of COD decreased below the disposal limit (160 mg L(-1)) and ammonia concentration reached values as low as 30 mg L(-1). The energy consumption needed was estimated at 54 kWh/m(3) and the formation of chlorination by-products appeared to be low as the maximum total trihalomethane concentration detected was 432 microg/L. PMID:20418616

  13. Pilot scale study on steam explosion and mass balance for higher sugar recovery from rice straw.

    PubMed

    Sharma, Sandeep; Kumar, Ravindra; Gaur, Ruchi; Agrawal, Ruchi; Gupta, Ravi P; Tuli, Deepak K; Das, Biswapriya

    2015-01-01

    Pretreatment of rice straw on pilot scale steam explosion has been attempted to achieve maximum sugar recovery. Three different reaction media viz. water, sulfuric acid and phosphoric acid (0.5%, w/w) were explored for pretreatment by varying operating temperature (160, 180 and 200°C) and reaction time (5 and 10min). Using water and 0.5% SA showed almost similar sugar recovery (∼87%) at 200 and 180°C respectively. However, detailed studies showed that the former caused higher production of oligomeric sugars (13.56g/L) than the later (3.34g/L). Monomeric sugar, followed the reverse trend (7.83 and 11.62g/L respectively). Higher oligomers have a pronounced effect in reducing enzymatic sugar yield as observed in case of water. Mass balance studies for water and SA assisted SE gave total saccharification yield as 81.8% and 77.1% respectively. However, techno-economical viability will have a trade-off between these advantages and disadvantages offered by the pretreatment medium.

  14. Achieving "Final Storage Quality" of municipal solid waste in pilot scale bioreactor landfills.

    PubMed

    Valencia, R; van der Zon, W; Woelders, H; Lubberding, H J; Gijzen, H J

    2009-01-01

    Entombed waste in current sanitary landfills will generate biogas and leachate when physical barriers fail in the future, allowing the intrusion of moisture into the waste mass contradicting the precepts of the sustainability concept. Bioreactor landfills are suggested as a sustainable option to achieve Final Storage Quality (FSQ) status of waste residues; however, it is not clear what characteristics the residues should have in order to stop operation and after-care monitoring schemes. An experiment was conducted to determine the feasibility to achieve FSQ status (Waste Acceptance Criteria of the European Landfill Directive) of residues in a pilot scale bioreactor landfill. The results of the leaching test were very encouraging due to their proximity to achieve the proposed stringent FSQ criterion after 2 years of operation. Furthermore, residues have the same characteristics of alternative waste stabilisation parameters (low BMP, BOD/COD ratio, VS content, SO4(2-)/Cl- ratio) established by other researchers. Mass balances showed that the bioreactor landfill simulator was capable of practically achieving biological stabilisation after 2 years of operation, while releasing approximately 45% of the total available (organic and inorganic) carbon and nitrogen into the liquid and gas phases.

  15. Pilot scale-SO{sub 2} control by dry sodium bicarbonate injection and an electrostatic precipitator

    SciTech Connect

    Pliat, M.J.; Wilder, J.M.

    2007-10-15

    A 500 actual cubic feet gas per minute (acfm) pilot-scale SO{sub 2} control study was undertaken to investigate flue gas desulfurization (FGD) by dry sodium sorbents in 400{sup o}F (204.5{sup o}C) flue gases emitted from a coal fired boiler with flue gas concentrations between 350 and 2500 ppm SO{sub 2}. Powdered sodium alkaline reagents were injected into the hot flue gas downstream of the air preheater and the spent reagents were collected using an electrostatic precipitator. Three different sorbents were used: processed sodium bicarbonate of two particle sizes; solution mined sodium bicarbonate, and processed sodium sesquicarbonate. SO{sub 2} concentrations were measured upstream of the reagent injection, 25-ft (7.62 m) downstream of the injection point, and downstream of the electrostatic precipitator. SO{sub 2} collection efficiencies ranged from 40 to 80% using sodium bicarbonate stoichiometric ratios from 0.5 to 3.0. Much of the in-duct SO{sub 2} removal occurred during the first second of reagent reaction time, indicating that the sulfur dioxide-sodium reaction rates may be faster than have been measured for fixed bed measurements reported in the literature.

  16. Disinfection of bacterial biofilms in pilot-scale cooling tower systems.

    PubMed

    Liu, Yang; Zhang, Wei; Sileika, Tadas; Warta, Richard; Cianciotto, Nicholas P; Packman, Aaron I

    2011-04-01

    The impact of continuous chlorination and periodic glutaraldehyde treatment on planktonic and biofilm microbial communities was evaluated in pilot-scale cooling towers operated continuously for 3 months. The system was operated at a flow rate of 10,080 l day(-1). Experiments were performed with a well-defined microbial consortium containing three heterotrophic bacteria: Pseudomonas aeruginosa, Klebsiella pneumoniae and Flavobacterium sp. The persistence of each species was monitored in the recirculating cooling water loop and in biofilms on steel and PVC coupons in the cooling tower basin. The observed bacterial colonization in cooling towers did not follow trends in growth rates observed under batch conditions and, instead, reflected differences in the ability of each organism to remain attached and form biofilms under the high-through flow conditions in cooling towers. Flavobacterium was the dominant organism in the community, while P. aeruginosa and K. pneumoniae did not attach well to either PVC or steel coupons in cooling towers and were not able to persist in biofilms. As a result, the much greater ability of Flavobacterium to adhere to surfaces protected it from disinfection, whereas P. aeruginosa and K. pneumoniae were subject to rapid disinfection in the planktonic state.

  17. Leachate/domestic wastewater aerobic co-treatment: A pilot-scale study using multivariate analysis.

    PubMed

    Ferraz, F M; Bruni, A T; Povinelli, J; Vieira, E M

    2016-01-15

    Multivariate analysis was used to identify the variables affecting the performance of pilot-scale activated sludge (AS) reactors treating old leachate from a landfill and from domestic wastewater. Raw leachate was pre-treated using air stripping to partially remove the total ammoniacal nitrogen (TAN). The control AS reactor (AS-0%) was loaded only with domestic wastewater, whereas the other reactor was loaded with mixtures containing leachate at volumetric ratios of 2 and 5%. The best removal efficiencies were obtained for a ratio of 2%, as follows: 70 ± 4% for total suspended solids (TSS), 70 ± 3% for soluble chemical oxygen demand (SCOD), 70 ± 4% for dissolved organic carbon (DOC), and 51 ± 9% for the leachate slowly biodegradable organic matter (SBOM). Fourier transform infrared (FTIR) spectroscopic analysis confirmed that most of the SBOM was removed by partial biodegradation rather than dilution or adsorption of organics in the sludge. Nitrification was approximately 80% in the AS-0% and AS-2% reactors. No significant accumulation of heavy metals was observed for any of the tested volumetric ratios. Principal component analysis (PCA) and partial least squares (PLS) indicated that the data dimension could be reduced and that TAN, SCOD, DOC and nitrification efficiency were the main variables that affected the performance of the AS reactors. PMID:26551262

  18. Pilot-scale ceramic melter 1985-1986 rebuild: Nuclear Waste Treatment Program

    SciTech Connect

    Koegler, S.S.

    1987-07-01

    The pilot-scale ceramic melter (PSCM) was subsequently dismantled, and the damaged and corroded components were repaired or replaced. The PSCM rebuild ensures that the melter will be available for an additional three to five years of planned testing. An analysis of the corrosion products and the failed electrodes indicated that the electrode bus connection welds may have failed due to a combination of chemical and mechanical effects. The electrodes were replaced with a design similar to the original electrodes, but with improved electrical bus connections. The implications of the PSCM electrode corrosion evaluation are that, although Inconel 690 has excellent corrosion resistance to molten glass, corrosion at the melt line in stagnant regions is a significant concern. Functional changes made during the rebuild included increases in wall and floor insulation to better simulate well-insulated melters, a decrease in the lid height for more prototypical plenum and off-gas conditions, and installation of an Inconel 690 trough and dam to improve glass pouring and prevent glass seepage. 9 refs., 33 figs., 5 tabs.

  19. A pilot-scale homogenization-assisted negative pressure cavitation extraction of Astragalus polysaccharides.

    PubMed

    Jiao, Jiao; Wei, Fu-Yao; Gai, Qing-Yan; Wang, Wei; Luo, Meng; Fu, Yu-Jie; Ma, Wei

    2014-06-01

    This paper reported a new, green and effective extraction technique for polysaccharides, namely homogenization-assisted negative pressure cavitation extraction (HNPCE), which succeeded in the extraction of Astragalus polysaccharides (APs). Central composite design and kinetic model were applied to optimize the extraction conditions, and the optimal parameters were obtained as follows: homogenization time 70s, negative pressure -0.068MPa, extraction temperature 64.8°C, ratio of water to material 13.4 and extraction time 53min. The proposed method exhibited considerable predominance in terms of higher APs yield (16.74%) with much lower temperature and shorter duration, as against the reported hot water extraction method (14.33% of APs yield with 100°C and 3h). Moreover, FT-IR results showed that HNPCE method did not alter the primary structure of polysaccharides. Furthermore, the pilot-scale application of HNPCE was successfully performed with 16.62% of APs yield. Thus, HNPCE is an excellent alternative method for the extraction of polysaccharides from Astragalus or other plant materials in industry.

  20. Treatment of Pulp Mill D-Stage Bleaching Effluent Using a Pilot-Scale Electrocoagulation System.

    PubMed

    Perng, Yuan-Shing; Wang, Eugene I-Chen

    2016-03-01

    A pilot-scale study was conducted using electrocoagulation technology to treat chlorine dioxide bleaching-stage effluent of a local pulp mill, with the purpose of evaluating the treatment performance. The operating variables were the current density (0 ~ 133.3 A/m(2)) and hydraulic retention time (HRT, 6.5 ~ 16.25 minutes). Water quality indicators investigated were the conductivity, suspended solids (SS), chemical oxygen demand (COD), true color, and hardness. The results showed that electrocoagulation technology can be used to treat D-stage bleaching effluent for water reuse. Under the operating conditions studied, the removal of conductivity and COD always increased with increases in either the current density or HRT. The highest removals obtained at 133.3 A/m(2) and an HRT of 16.25 minutes for conductivity, SS, COD, true color, and hardness were respectively 44.2, 98.5, 75.0, 85.9, and 36.9% with aluminum electrodes. Iron electrodes were not applicable to the D-stage effluent due to formation of dark-colored ferric complexes. PMID:26931536

  1. Pilot scale studies on nitritation-anammox process for mainstream wastewater at low temperature.

    PubMed

    Trojanowicz, Karol; Plaza, Elzbieta; Trela, Jozef

    2016-01-01

    Process of partial nitritation-anammox for mainstream wastewater at low temperature was run in a pilot scale moving bed biofilm reactor (MBBR) system for about 300 days. The biofilm history in the reactor was about 3 years of growth at low temperature (down to 10 °C). The goal of the studies presented in this paper was to achieve effective partial nitritation-anammox process. Influence of nitrogen loading rate, hydraulic retention time, aeration strategy (continuous versus intermittent) and sludge recirculation (integrated fixed-film activated sludge (IFAS) mode) on deammonification process' efficiency and microbial activity in the examined system was tested. It was found that the sole intermittent aeration strategy is not a sufficient method for successful suppression of nitrite oxidizing bacteria in MBBR. The best performance of the process was achieved in IFAS mode. The highest recorded capacity of ammonia oxidizing bacteria and anammox bacteria in biofilm was 1.4 gN/m(2)d and 0.5 gN/m(2)d, respectively, reaching 51% in nitrogen removal efficiency. PMID:26901718

  2. Ozonation kinetics of winery wastewater in a pilot-scale bubble column reactor.

    PubMed

    Lucas, Marco S; Peres, José A; Lan, Bing Yan; Li Puma, Gianluca

    2009-04-01

    The degradation of organic substances present in winery wastewater was studied in a pilot-scale, bubble column ozonation reactor. A steady reduction of chemical oxygen demand (COD) was observed under the action of ozone at the natural pH of the wastewater (pH 4). At alkaline and neutral pH the degradation rate was accelerated by the formation of radical species from the decomposition of ozone. Furthermore, the reaction of hydrogen peroxide (formed from natural organic matter in the wastewater) and ozone enhances the oxidation capacity of the ozonation process. The monitoring of pH, redox potential (ORP), UV absorbance (254 nm), polyphenol content and ozone consumption was correlated with the oxidation of the organic species in the water. The ozonation of winery wastewater in the bubble column was analysed in terms of a mole balance coupled with ozonation kinetics modeled by the two-film theory of mass transfer and chemical reaction. It was determined that the ozonation reaction can develop both in and across different kinetic regimes: fast, moderate and slow, depending on the experimental conditions. The dynamic change of the rate coefficient estimated by the model was correlated with changes in the water composition and oxidant species.

  3. Microbial community structure of a pilot-scale thermophilic anaerobic digester treating poultry litter.

    PubMed

    Smith, Ami M; Sharma, Deepak; Lappin-Scott, Hilary; Burton, Sara; Huber, David H

    2014-03-01

    The microbial community structure of a stable pilot-scale thermophilic continuous stirred tank reactor digester stabilized on poultry litter was investigated. This 40-m(3) digester produced biogas with 57% methane, and chemical oxygen demand removal of 54%. Bacterial and archaeal diversity were examined using both cloning and pyrosequencing that targeted 16S rRNA genes. The bacterial community was dominated by phylum Firmicutes, constituting 93% of the clones and 76% of the pyrotags. Of the Firmicutes, class Clostridia (52% pyrotags) was most abundant followed by class Bacilli (13% pyrotags). The bacterial libraries identified 94 operational taxonomic units (OTUs) and pyrosequencing identified 577 OTUs at the 97% minimum similarity level. Fifteen OTUs were dominant (≥2% abundance), and nine of these were novel unclassified Firmicutes. Several of the dominant OTUs could not be classified more specifically than Clostridiales, but were most similar to plant biomass degraders, including Clostridium thermocellum. Of the rare pyrotag OTUs (<0.5% abundance), 75% were Firmicutes. The dominant methanogen was Methanothermobacter which has hydrogenotrophic metabolism, and accounted for >99% of the archaeal clones. Based on the primary methanogen, as well as digester chemistry (high VA and ammonia levels), we propose that bacterial acetate oxidation is the primary pathway in this digester for the control of acetate levels.

  4. Pilot-scale study of powdered activated carbon recirculation for micropollutant removal.

    PubMed

    Meinel, F; Sperlich, A; Jekel, M

    2016-01-01

    Adsorption onto powdered activated carbon (PAC) is a promising technique for the removal of organic micropollutants (OMPs) from treated wastewater. To enhance the adsorption efficiency, PAC is recycled back into the adsorption stage. This technique was examined in pilot scale in comparison to a reference without recirculation. Coagulation with Fe(3+) was carried out simultaneously to adsorption. Extensive OMP measurements showed that recirculation significantly increased OMP eliminations. Thus, significant PAC savings were feasible. The PAC concentration in the contact reactor proved to be an important operating parameter that can be surrogated by the easily measurable total suspended solids (TSS) concentration. OMP eliminations increased with increasing TSS concentrations. At 20 mg PAC L(-1) and 2.8 g TSS L(-1) in the contact reactor, well-adsorbable carbamazepine was eliminated by 97%, moderately adsorbable diclofenac was eliminated by 92% and poorly-adsorbable acesulfame was eliminated by 54% in comparison to 49%, 35% and 18%, respectively, without recirculation. The recirculation system represents an efficient technique, as the PAC's adsorption capacity is practically completely used. Small PAC dosages yield high OMP eliminations. Poorly-adsorbable gabapentin was eliminated to an unexpectedly high degree. A laboratory-scale biomass inhibition study showed that aerobic biodegradation removed gabapentin in addition to adsorption. PMID:27533867

  5. Pilot-scale production of grout with simulated double-shell slurry feed. Final report

    SciTech Connect

    Whyatt, G.A.

    1994-08-01

    This report describes the pilot-scale production of grout with simulated double-shell slurry feed (DSSF) waste performed in November 1988, and the subsequent thermal behavior of the grout as it cured in a large, insulated vessel. The report was issued in draft form in April 1989 and comments were subsequently received; however, the report was not finalized until 1994. In finalizing this report, references or information gained after the report was drafted in April 1989 have not been incorporated to preserve the report`s historical perspective. This report makes use of criteria from Ridelle (1987) to establish formulation criteria. This document has since been superseded by a document prepared by Reibling and Fadeef (1991). However, the reference to Riddelle (1987) and any analysis based on its content have been maintained within this report. In addition, grout is no longer being considered as the waste form for disposal of Hanford`s low-level waste. However, grout disposal is being maintained as an option in case there is an emergency need to provide additional tank space. Current plans are to vitrify low-level wastes into a glass matrix.

  6. Semi-pilot Scale Microbial Oil Production by Trichosporon cutaneum Using Medium Containing Corncob Acid Hydrolysate.

    PubMed

    Qi, Gao-Xiang; Huang, Chao; Chen, Xue-Fang; Xiong, Lian; Wang, Can; Lin, Xiao-Qing; Shi, Si-Lan; Yang, Dan; Chen, Xin-De

    2016-06-01

    In this study, semi-pilot scale microbial oil production by Trichosporon cutaneum using medium containing corncob acid hydrolysate was carried out in a 50-L fermentor. Scale up showed no negative influence on lipid fermentation that no obvious lag phase was observed. Both glucose and xylose could be utilized simultaneously by T. cutaneum, but the utilization rate of xylose was much slower than that of glucose. After 7.6 days of fermentation, the biomass, lipid content, and lipid yield were 21.8 g/L, 53.7 %, and 11.7 g/L, respectively. Also, a high lipid coefficient (lipid yield on sugars consumption) of 26.3 was obtained. Besides microbial oil, polysaccharide was another main product of lipid fermentation that the remaining biomass residue full of polysaccharides after lipid extraction could be one important by-product in future. Overall, this study showed the great potential of industrialization for lipid production by T. cutaneum on low-cost substrates especially for lignocellulosic hydrolysates. PMID:26906119

  7. Design of pilot-scale constructed wetlands for tertiary treatment of refinery effluent

    SciTech Connect

    Dorn, P.B.; Vergel, N.R.; Hawkins, W.B.; Dunn, A.; Rodgers, J.H. Jr.

    1994-12-31

    Two pilot-scale constructed wetlands (4:1 length:width aspect) were designed for tertiary treatment of refinery effluent. As requirements for removal of contaminants from NPDES effluents become more stringent, cost-effective technological approaches are needed to achieve the necessary treatment levels and be efficient, effective and low maintenance. The fundamental design of these constructed wetlands was based on biogeochemical principles that regulate the fate and persistence of the targeted elements (Cu, Zn, Pb). In order to maximize opportunities to learn more about the internal function of the wetlands, they were built to operate in series or in parallel permitting hydraulic retention times of 24 to 48 hours. The wetlands were lined with {approximately}76 cm of compacted clay as well as a 30 mil polyethylene liner. The hydrosoil selected for use in the constructed wetlands is 74.1% sand, 25.6% silt, 0.3% clay. Based on laboratory studies, this hydrosoil achieves a redox of 250 to {approximately}300 mv and a pH of 7.5 in the presence of Scirpus californicus. These conditions should enhance the ability of the constructed wetlands to retain and sequester the target elements and control chronic toxicity from the effluent.

  8. Pilot-scale constructed wetlands for tertiary treatment of refinery effluent

    SciTech Connect

    Hawkins, W.B.; Dunn, A.W.; Rodgers, J.H. Jr.; Dorn, P.B.

    1995-12-31

    Two pilot-scale wetlands were designed and constructed for tertiary treatment of refinery effluent with the goal of removing Cu, Pb, and Zn. The wetlands were built to operate in series or in parallel, with hydraulic retention times of 24 and 48 hours, respectively. The wetlands were lined with a 76 cm layer of compacted clay which is covered with a non-porous 60-mil polyethylene liner. The hydrosoil selected for use in the constructed wetlands was an alluvial sediment consisting of 74.1% sand, 25.6% silt, and 0.3% clay. Scirpus californicus (Giant Bulrush) was planted in both wetlands with an average initial plant density of 9 plants per m{sup 2} and average initial heights of 0.3 m. After six months of wetland operation, the desired design characteristics have been achieved and have aided in metal removals. The hydrosoil developed an average redox potential of {minus}170 mV and a ph of 7.0. S. californicus increased to an average density of 42 plants per m{sup 2} and grew to an average height of 2.7 m. These wetland characteristics have resulted in removals of approximately 67% of the Cu, 89% of the Pb, and 98% of the Zn from the refinery effluent in preliminary monitoring. Additional studies to evaluate operating efficiencies under different conditions are in progress.

  9. Benzalkonium runoff from roofs treated with biocide products - In situ pilot-scale study.

    PubMed

    Gromaire, M C; Van de Voorde, A; Lorgeoux, C; Chebbo, G

    2015-09-15

    Roof maintenance practices often involve the application of biocide products to fight against moss, lichens and algae. The main component of these products is benzalkonium chloride, a mixture of alkyl benzyl dimethyl ammonium chlorides with mainly C12 and C14 alkyl chain lengths, which is toxic for the aquatic environment. This paper describes, on the basis of an in-situ pilot scale study, the evolution of roof runoff contamination over a one year period following the biocide treatment of roof frames. Results show a major contamination of roof runoff immediately after treatment (from 5 to 30 mg/L), followed by an exponential decrease. 175-375 mm of cumulated rainfall is needed before the runoff concentrations become less than EC50 values for fish (280 μg/l). The residual concentration in the runoff water remains above 4 μg/L even after 640 mm of rainfall. The level of benzalkonium ions leaching depends on the roofing material, with lower concentrations and total mass leached from ceramic tiles than from concrete tiles, and on the state of the tile (new or worn out). Mass balance calculations indicate that a large part of the mass of benzalkonium compounds applied to the tiles is lost, probably due to biodegradation processes.

  10. Disinfection of bacterial biofilms in pilot-scale cooling tower systems.

    PubMed

    Liu, Yang; Zhang, Wei; Sileika, Tadas; Warta, Richard; Cianciotto, Nicholas P; Packman, Aaron I

    2011-04-01

    The impact of continuous chlorination and periodic glutaraldehyde treatment on planktonic and biofilm microbial communities was evaluated in pilot-scale cooling towers operated continuously for 3 months. The system was operated at a flow rate of 10,080 l day(-1). Experiments were performed with a well-defined microbial consortium containing three heterotrophic bacteria: Pseudomonas aeruginosa, Klebsiella pneumoniae and Flavobacterium sp. The persistence of each species was monitored in the recirculating cooling water loop and in biofilms on steel and PVC coupons in the cooling tower basin. The observed bacterial colonization in cooling towers did not follow trends in growth rates observed under batch conditions and, instead, reflected differences in the ability of each organism to remain attached and form biofilms under the high-through flow conditions in cooling towers. Flavobacterium was the dominant organism in the community, while P. aeruginosa and K. pneumoniae did not attach well to either PVC or steel coupons in cooling towers and were not able to persist in biofilms. As a result, the much greater ability of Flavobacterium to adhere to surfaces protected it from disinfection, whereas P. aeruginosa and K. pneumoniae were subject to rapid disinfection in the planktonic state. PMID:21547755

  11. Design of a novel automated methanol feed system for pilot-scale fermentation of Pichia pastoris.

    PubMed

    Hamaker, Kent H; Johnson, Daniel C; Bellucci, Joseph J; Apgar, Kristie R; Soslow, Sherry; Gercke, John C; Menzo, Darrin J; Ton, Christopher

    2011-01-01

    Large-scale fermentation of Pichia pastoris requires a large volume of methanol feed during the induction phase. However, a large volume of methanol feed is difficult to use in the processing suite because of the inconvenience of constant monitoring, manual manipulation steps, and fire and explosion hazards. To optimize and improve safety of the methanol feed process, a novel automated methanol feed system has been designed and implemented for industrial fermentation of P. pastoris. Details of the design of the methanol feed system are described. The main goals of the design were to automate the methanol feed process and to minimize the hazardous risks associated with storing and handling large quantities of methanol in the processing area. The methanol feed system is composed of two main components: a bulk feed (BF) system and up to three portable process feed (PF) systems. The BF system automatically delivers methanol from a central location to the portable PF system. The PF system provides precise flow control of linear, step, or exponential feed of methanol to the fermenter. Pilot-scale fermentations with linear and exponential methanol feeds were conducted using two Mut(+) (methanol utilization plus) strains, one expressing a recombinant therapeutic protein and the other a monoclonal antibody. Results show that the methanol feed system is accurate, safe, and efficient. The feed rates for both linear and exponential feed methods were within ± 5% of the set points, and the total amount of methanol fed was within 1% of the targeted volume. PMID:21485036

  12. Fermentative lactic acid production from coffee pulp hydrolysate using Bacillus coagulans at laboratory and pilot scales.

    PubMed

    Pleissner, Daniel; Neu, Anna-Katrin; Mehlmann, Kerstin; Schneider, Roland; Puerta-Quintero, Gloria Inés; Venus, Joachim

    2016-10-01

    In this study, the lignocellulosic residue coffee pulp was used as carbon source in fermentative l(+)-lactic acid production using Bacillus coagulans. After thermo-chemical treatment at 121°C for 30min in presence of 0.18molL(-1) H2SO4 and following an enzymatic digestion using Accellerase 1500 carbon-rich hydrolysates were obtained. Two different coffee pulp materials with comparable biomass composition were used, but sugar concentrations in hydrolysates showed variations. The primary sugars were (gL(-1)) glucose (20-30), xylose (15-25), sucrose (5-11) and arabinose (0.7-10). Fermentations were carried out at laboratory (2L) and pilot (50L) scales in presence of 10gL(-1) yeast extract. At pilot scale carbon utilization and lactic acid yield per gram of sugar consumed were 94.65% and 0.78gg(-1), respectively. The productivity was 4.02gL(-1)h(-1). Downstream processing resulted in a pure formulation containing 937gL(-1)l(+)-lactic acid with an optical purity of 99.7%.

  13. Ammonium removal from groundwater using a zeolite permeable reactive barrier: a pilot-scale demonstration.

    PubMed

    Li, Shengpin; Huang, Guoxin; Kong, Xiangke; Yang, Yingzhao; Liu, Fei; Hou, Guohua; Chen, Honghan

    2014-01-01

    In situ remediation of ammonium-contaminated groundwater is possible through a zeolite permeable reactive barrier (PRB); however, zeolite's finite sorption capacity limits the long-term field application of PRBs. In this paper, a pilot-scale PRB was designed to achieve sustainable use of zeolite in removing ammonium (NH(4)(+)-N) through sequential nitrification, adsorption, and denitrification. An oxygen-releasing compound was added to ensure aerobic conditions in the upper layers of the PRB where NH(4)(+)-N was microbially oxidized to nitrate. Any remaining NH(4)(+)-N was removed abiotically in the zeolite layer. Under lower redox conditions, nitrate formed during nitrification was removed by denitrifying bacteria colonizing the zeolite. During the long-term operation (328 days), more than 90% of NH(4)(+)-N was consistently removed, and approximately 40% of the influent NH(4)(+)-N was oxidized to nitrate. As much as 60% of the nitrate formed in the PRB was reduced in the zeolite layer after 300 days of operation. Removal of NH(4)(+)-N from groundwater using a zeolite PRB through bacterial nitrification and abiotic adsorption is a promising approach. The zeolite PRB has the advantage of achieving sustainable use of zeolite and immediate NH(4)(+)-N removal.

  14. Suppression of dioxins by S-N inhibitors in pilot-scale experiments.

    PubMed

    Zhan, Ming-Xiu; Fu, Jian-Ying; Chen, Tong; Lin, Xiao-Qing; Li, Xiao-Dong; Yan, Jian-Hua; Buekens, Alfons

    2016-08-01

    S-N inhibitors like thiourea and sewage sludge decomposition gases (SDG) are relatively novel dioxins suppressants and their efficiencies are proven in numerous lab-scale experiments. In this study, the suppression effects of both thiourea and SDG on the formation of dioxins are systematically tested in a pilot-scale system, situated at the bypass of a hazardous waste incinerator (HWI). Moreover, a flue gas recirculation system is used to get high dioxin suppression efficiencies. Operating experience shows that this system is capable of stable operation and to keep gaseous suppressant compounds at a high and desirable molar ratio (S + N)/Cl level in the flue gas. The suppression efficiencies of dioxins are investigated in flue gas both without and with addition of S-N inhibitors. A dioxin reduction of more than 80 % is already achieved when the (S + N)/Cl molar ratio is increased to ca. 2.20. When this (S + N)/Cl molar ratio has augmented to 4.18 by applying suppressant recirculation, the residual PCDD/Fs concentration in the flue gas shrank from 1.22 to 0.08 ng I-TEQ/Nm(3). Furthermore, the congener distribution of dioxins is analysed to find some possible explanation or suppression mechanism. In addition, a correlation analysis between (S + N)/Cl molar ratios and PCDD/Fs is also conducted to investigate the chief functional compounds for dioxin suppression. PMID:27164888

  15. Analysis of switchgrass-derived bio-oil and associated aqueous phase generated in a semi-pilot scale auger pyrolyzer

    DOE PAGES

    Ren, Shoujie; Ye, X. Philip; Borole, Abhijeet P.; Kim, Pyoungchung; Labbé, Ncole

    2016-03-30

    To efficiently utilize water-soluble compounds in bio-oil and evaluate the potential effects of these compounds on processes such as microbial electrolysis, our study investigated the physico-chemical properties of bio-oil and the associated aqueous phase generated from switchgrass using a semi-pilot scale auger pyrolyzer. Combining separation and detection strategies with organic solvent extraction, an array of analytical instruments and methods were used to identify and quantify the chemical constituents. Separation of an aqueous phase from crude bio-oil was achieved by adding water (water: crude bio-oil at 4:1 in weight), which resulted in a partition of 61 wt.% of the organic compoundsmore » into a bio-oil aqueous phase (BOAP). GC/MS analysis for BOAP identified over 40 compounds of which 16 were quantified. Acetic acid, propionic acid, and levoglucosan are the major components in BOAP. In addition, a significant portion of chemicals that have the potential to be upgraded to hydrocarbon fuels were extracted to BOAP (77 wt.% of the alcohols, 61 wt.% of the furans, and 52 wt.% of the phenolic compounds in crude bio-oil). Valorization of the BOAP may require conversion methods capable of accommodating a very broad substrate specificity. Ultimately, a better separation strategy is needed to selectively remove the acidic and polar components from crude bio-oil to improve economic feasibility of biorefinery operations.« less

  16. Cryogenic cooler apparatus

    DOEpatents

    Wheatley, J.C.; Paulson, D.N.; Allen, P.C.

    1983-01-04

    A Malone-type final stage for utilization in a Stirling cycle cryogenic cooler apparatus includes a displacer slidable within a vessel. [sup 4]He, [sup 3]He, or a mixture thereof is made to flow in a pulsating unidirectional manner through a regenerator in the displacer by utilization of check valves in separate fluid channels. Stacked copper screen members extend through the channels and through a second static thermodynamic medium within the displacer to provide efficient lateral heat exchange and enable cooling to temperatures in the range of 3--4 K. Another embodiment utilizes sintered copper particles in the regenerator. Also described is a final stage that has a non-thermally conducting displacer having passages with check valves for directing fluid past a regenerator formed in the surrounding vessel. 10 figs.

  17. Cryogenic cooler apparatus

    DOEpatents

    Wheatley, John C.; Paulson, Douglas N.; Allen, Paul C.

    1983-01-01

    A Malone-type final stage for utilization in a Stirling cycle cryogenic cooler apparatus includes a displacer slidable within a vessel. .sup.4 He, .sup.3 He, or a mixture thereof is made to flow in a pulsating unidirectional manner through a regenerator in the displacer by utilization of check valves in separate fluid channels. Stacked copper screen members extend through the channels and through a second static thermodynamic medium within the displacer to provide efficient lateral heat exchange and enable cooling to temperatures in the range of 3-4 K. Another embodiment utilizes sintered copper particles in the regenerator. Also described is a final stage that has a non-thermally conducting displacer having passages with check valves for directing fluid past a regenerator formed in the surrounding vessel.

  18. The oxycoal process with cryogenic oxygen supply

    NASA Astrophysics Data System (ADS)

    Kather, Alfons; Scheffknecht, Günter

    2009-09-01

    Due to its large reserves, coal is expected to continue to play an important role in the future. However, specific and absolute CO2 emissions are among the highest when burning coal for power generation. Therefore, the capture of CO2 from power plants may contribute significantly in reducing global CO2 emissions. This review deals with the oxyfuel process, where pure oxygen is used for burning coal, resulting in a flue gas with high CO2 concentrations. After further conditioning, the highly concentrated CO2 is compressed and transported in the liquid state to, for example, geological storages. The enormous oxygen demand is generated in an air-separation unit by a cryogenic process, which is the only available state-of-the-art technology. The generation of oxygen and the purification and liquefaction of the CO2-enriched flue gas consumes significant auxiliary power. Therefore, the overall net efficiency is expected to be lowered by 8 to 12 percentage points, corresponding to a 21 to 36% increase in fuel consumption. Oxygen combustion is associated with higher temperatures compared with conventional air combustion. Both the fuel properties as well as limitations of steam and metal temperatures of the various heat exchanger sections of the steam generator require a moderation of the temperatures during combustion and in the subsequent heat-transfer sections. This is done by means of flue gas recirculation. The interdependencies among fuel properties, the amount and the temperature of the recycled flue gas, and the resulting oxygen concentration in the combustion atmosphere are investigated. Expected effects of the modified flue gas composition in comparison with the air-fired case are studied theoretically and experimentally. The different atmosphere resulting from oxygen-fired combustion gives rise to various questions related to firing, in particular, with regard to the combustion mechanism, pollutant reduction, the risk of corrosion, and the properties of the fly

  19. The oxycoal process with cryogenic oxygen supply.

    PubMed

    Kather, Alfons; Scheffknecht, Günter

    2009-09-01

    Due to its large reserves, coal is expected to continue to play an important role in the future. However, specific and absolute CO2 emissions are among the highest when burning coal for power generation. Therefore, the capture of CO2 from power plants may contribute significantly in reducing global CO2 emissions. This review deals with the oxyfuel process, where pure oxygen is used for burning coal, resulting in a flue gas with high CO2 concentrations. After further conditioning, the highly concentrated CO2 is compressed and transported in the liquid state to, for example, geological storages. The enormous oxygen demand is generated in an air-separation unit by a cryogenic process, which is the only available state-of-the-art technology. The generation of oxygen and the purification and liquefaction of the CO2-enriched flue gas consumes significant auxiliary power. Therefore, the overall net efficiency is expected to be lowered by 8 to 12 percentage points, corresponding to a 21 to 36% increase in fuel consumption. Oxygen combustion is associated with higher temperatures compared with conventional air combustion. Both the fuel properties as well as limitations of steam and metal temperatures of the various heat exchanger sections of the steam generator require a moderation of the temperatures during combustion and in the subsequent heat-transfer sections. This is done by means of flue gas recirculation. The interdependencies among fuel properties, the amount and the temperature of the recycled flue gas, and the resulting oxygen concentration in the combustion atmosphere are investigated. Expected effects of the modified flue gas composition in comparison with the air-fired case are studied theoretically and experimentally. The different atmosphere resulting from oxygen-fired combustion gives rise to various questions related to firing, in particular, with regard to the combustion mechanism, pollutant reduction, the risk of corrosion, and the properties of the fly

  20. Pilot-scale ISCO treatment of a MtBE contaminated site using a Fenton-like process.

    PubMed

    Innocenti, Ivan; Verginelli, Iason; Massetti, Felicia; Piscitelli, Daniela; Gavasci, Renato; Baciocchi, Renato

    2014-07-01

    This paper reports about a pilot-scale feasibility study of In-Situ Chemical Oxidation (ISCO) application based on the use of stabilized hydrogen peroxide catalyzed by naturally occurring iron minerals (Fenton-like process) to a site formerly used for fuel storage and contaminated by MtBE. The stratigraphy of the site consists of a 2-3 meter backfill layer followed by a 3-4 meter low permeability layer, that confines the main aquifer, affected by a widespread MtBE groundwater contamination with concentrations up to 4000 μg/L, also with the presence of petroleum hydrocarbons. The design of the pilot-scale treatment was based on the integration of the results obtained from experimental and numerical modeling accounting for the technological and regulatory constraints existing in the site to be remediated. In particular, lab-scale batch tests allowed the selection of the most suitable operating conditions. Then, this information was implemented in a numerical software that allowed to define the injection and monitoring layout and to predict the propagation of hydrogen peroxide in groundwater. The pilot-scale field results confirmed the effective propagation of hydrogen peroxide in nearly all the target area (around 75 m(2) using 3 injection wells). As far as the MtBE removal is concerned, the ISCO application allowed us to meet the clean-up goals in an area of 60 m(2). Besides, the concentration of TBA, i.e. a potential by-product of MtBE oxidation, was actually reduced after the ISCO treatment. The results of the pilot-scale test suggest that ISCO may be a suitable option for the remediation of the groundwater plume contaminated by MtBE, providing the background data for the design and cost-estimate of the full-scale treatment. PMID:24518270

  1. Bench- and pilot-scale thermal desorption treatability studies on pesticide-contaminated soils from Rocky Mountain Arsenal

    SciTech Connect

    Swanstrom, C.P.; Besmer, M.

    1995-03-09

    Thermal desorption is being considered as a potential remediation technology for pesticide-contaminated soils at the Rocky Mountain Arsenal (RMA) in Denver, Colorado. From 1988 through 1992, numerous laboratory- and bench-scale indirect-heated thermal desorption (IHTD) treatability studies have been performed on various soil medium groups from the arsenal. RMA has contracted Argonne National Laboratory to conduct a pilot-scale direct-fired thermal desorption (DFTD) treatability study on pesticide-contaminated RMA soil. The purpose of this treatability study is to evaluate the overall effectiveness of the DFTD technology on contaminated RMA soils and to provide data upon which future conceptual design assumptions and cost estimates for a full-scale system can be made. The equipment used in the DFTD treatability study is of large enough scale to provide good full-scale design parameters and operating conditions. The study will also provide valuable-emissions and materials-handling data. Specifically this program will determine if DFTD can achieve reductions in soil contamination below the RMA preliminary remediation goals (PRGs), define system operating conditions for achieving the PRGs, and determine the fate of arsenic and other hazardous metals at these operating conditions. This paper intends to compare existing data from a bench-scale IHTD treatability study using equipment operated in the batch mode to new data from a pilot-scale DFTD operated in a parallel-flow continuous mode. Delays due to materials-handling problems and permit issues have delayed the start of the pilot-scale DFTD testing. The first pilot-scale test is scheduled for the flat week in January 1995. The available data will be presented March 9, 1995, at the Seventh Annual Gulf Coast Environmental Conference in Houston, Texas.

  2. Pilot-scale ISCO treatment of a MtBE contaminated site using a Fenton-like process.

    PubMed

    Innocenti, Ivan; Verginelli, Iason; Massetti, Felicia; Piscitelli, Daniela; Gavasci, Renato; Baciocchi, Renato

    2014-07-01

    This paper reports about a pilot-scale feasibility study of In-Situ Chemical Oxidation (ISCO) application based on the use of stabilized hydrogen peroxide catalyzed by naturally occurring iron minerals (Fenton-like process) to a site formerly used for fuel storage and contaminated by MtBE. The stratigraphy of the site consists of a 2-3 meter backfill layer followed by a 3-4 meter low permeability layer, that confines the main aquifer, affected by a widespread MtBE groundwater contamination with concentrations up to 4000 μg/L, also with the presence of petroleum hydrocarbons. The design of the pilot-scale treatment was based on the integration of the results obtained from experimental and numerical modeling accounting for the technological and regulatory constraints existing in the site to be remediated. In particular, lab-scale batch tests allowed the selection of the most suitable operating conditions. Then, this information was implemented in a numerical software that allowed to define the injection and monitoring layout and to predict the propagation of hydrogen peroxide in groundwater. The pilot-scale field results confirmed the effective propagation of hydrogen peroxide in nearly all the target area (around 75 m(2) using 3 injection wells). As far as the MtBE removal is concerned, the ISCO application allowed us to meet the clean-up goals in an area of 60 m(2). Besides, the concentration of TBA, i.e. a potential by-product of MtBE oxidation, was actually reduced after the ISCO treatment. The results of the pilot-scale test suggest that ISCO may be a suitable option for the remediation of the groundwater plume contaminated by MtBE, providing the background data for the design and cost-estimate of the full-scale treatment.

  3. PILOT-SCALE TESTING OF THE SUSPENSION OF MST, CST, AND SIMULATED SLUDGE SLURRIES IN A SLUDGE TANK

    SciTech Connect

    Poirier, M.; Qureshi, Z.; Restivo, M.; Steeper, T.; Williams, M.; Herman, D.

    2011-08-02

    The Small Column Ion Exchange (SCIX) process is being developed to remove cesium, strontium, and actinides from Savannah River Site (SRS) Liquid Waste using an existing waste tank (i.e., Tank 41H) to house the process. Following strontium, actinide, and cesium removal, the concentrated solids will be transported to a sludge tank (i.e., monosodium titanate (MST)/sludge solids to Tank 42H or Tank 51H and crystalline silicotitanate (CST) to Tank 40H) for eventual transfer to the Defense Waste Processing Facility (DWPF). Savannah River National Laboratory (SRNL) is conducting pilot-scale mixing tests to determine the pump requirements for mixing MST, CST, and simulated sludge. The purpose of this pilot scale testing is to determine the pump requirements for mixing MST and CST with sludge in a sludge tank and to determine whether segregation of particles occurs during settling. Tank 40H and Tank 51H have four Quad Volute pumps; Tank 42H has four standard pumps. The pilot-scale tank is a 1/10.85 linear scaled model of Tank 40H. The tank diameter, tank liquid level, pump nozzle diameter, pump elevation, and cooling coil diameter are all 1/10.85 of their dimensions in Tank 40H. The pump locations correspond to the current locations in Tank 40H (Risers B2, H, B6, and G). The pumps are pilot-scale Quad Volute pumps. Additional settling tests were conducted in a 30 foot tall, 4 inch inner diameter clear column to investigate segregation of MST, CST, and simulated sludge particles during settling.

  4. Pilot-scale demonstration of surfactant-enhanced PCE solubilization at the Bachman Road site. 2. System operation and evaluation.

    PubMed

    Ramsburg, C Andrew; Pennell, Kurt D; Abriola, Linda M; Daniels, Gary; Drummond, Chad D; Gamache, Matt; Hsu, Hsin-Lan; Petrovskis, Erik A; Rathfelder, Klaus M; Ryder, Jodi L; Yavaraski, Thomas P

    2005-03-15

    A pilot-scale demonstration of surfactant-enhanced aquifer remediation (SEAR) was conducted during the summer of 2000 at the Bachman Road site in Oscoda, MI. Part two of this two-part paper describes results from partitioning and nonpartitioning tracer tests, SEAR operations, and post-treatment monitoring. For this field test, 68 400 L of an aqueous solution of 6% (wt) Tween 80 were injected to recover tetrachloroethene-nonaqueous phase liquid (PCE-DNAPL) from a shallow, unconfined aquifer. Results of a nonreactive tracer test, conducted prior to introducing the surfactant solution, demonstrate target zone sweep and hydraulic control, confirming design-phase model predictions. Partitioning tracer test results suggest PCE-DNAPL saturations of up to 0.74% within the pilot-scale treatment zone, consistent with soil core data collected during site characterization. Analyses of effluent samples taken from the extraction well during SEAR operations indicate that a total of 19 L of PCE and 95% of the injected surfactant were recovered. Post-treatment monitoring indicated that PCE concentrations at many locations within the treated zone were reduced by as much as 2 orders of magnitude from pre-SEAR levels and had not rebounded 450 days after SEAR operations ceased. Pilot-scale costs ($365 900) compare favorably with design-phase cost estimates, with approximately 10% of total costs attributable to the intense sampling density and frequency. Results of this pilot-scale test indicate that careful design and implementation of SEAR can result in effective DNAPL mass removal and a substantial reduction in aqueous concentrations within the treated source zone under favorable geologic conditions

  5. Characterization of double-shell slurry feed grout produced in a pilot-scale test. Hanford Grout Technology Program

    SciTech Connect

    Lokken, R.O.; Martin, P.F.C.; Shade, J.W.

    1992-12-01

    Current plans for disposal of the low-level fraction of selected double-shell tank (DST) wastes at Hanford, Washington include grouting. Grout disposal in this context is the process of mixing low-level liquid waste with cementitious powders. and pumping the resultant slurry to near-surface, underground concrete vaults. Once the slurry is in the vaults. the hydration reactions that occur result in the formation of a highly impermeable solid product that binds and encapsulates the radioactive and hazardous constituents. Westinghouse Hanford Company (WHC) operates the Grout Treatment Facility (GTF) for the US Department of Energy (DOE). Pacific Northwest Laboratory(a) (PNL) provides support to the Grout Disposal Program through laboratory support activities, radioactive grout leach testing. performance assessments, and pilot-scale tests. A pilot-scale test was conducted in November 1988 using a simulated Double-Shell Slurry Feed (DSSF) waste. The main objective of the pilot-scale test was to demonstrate the processability of a DSSF grout formulation that was developed using laboratory equipment and to provide information on scale-up. The dry blend used in this test included 47 wt% class F fly ash, 47 wt% blast furnace slag, and 6 wt% type I/II portland cement. The dry blend was mixed with the simulated waste at a ratio of 9 lb/gal and pumped to a 2800-gal, insulated tank at about 10.4 gpm. Samples of simulated DSSF waste. dry blend, grout slurry, and cured grout were obtained during and after the pilot-scale test for testing and product characterization. Major conclusions of these activities are included.

  6. Denitrification of high strength nitrate waste from a nuclear industry using acclimatized biomass in a pilot scale reactor.

    PubMed

    Dhamole, Pradip B; Nair, Rashmi R; D'Souza, Stanislaus F; Pandit, Aniruddha B; Lele, S S

    2015-01-01

    This work investigates the performance of acclimatized biomass for denitrification of high strength nitrate waste (10,000 mg/L NO3) from a nuclear industry in a continuous laboratory scale (32 L) and pilot scale reactor (330 L) operated over a period of 4 and 5 months, respectively. Effect of substrate fluctuations (mainly C/NO3-N) on denitrification was studied in a laboratory scale reactor. Incomplete denitrification (95-96 %) was observed at low C/NO3-N (≤2), whereas at high C/NO3-N (≥2.25) led to ammonia formation. Ammonia production increased from 1 to 9 % with an increase in C/NO3-N from 2.25 to 6. Complete denitrification and no ammonia formation were observed at an optimum C/NO3-N of 2.0. Microbiological studies showed decrease in denitrifiers and increase in nitrite-oxidizing bacteria and ammonia-oxidizing bacteria at high C/NO3-N (≥2.25). Pilot scale studies were carried out with optimum C/NO3-N, and sustainability of the process was checked on the pilot scale for 5 months.

  7. Anaerobic co-digestion of kitchen waste and fruit/vegetable waste: lab-scale and pilot-scale studies.

    PubMed

    Wang, Long; Shen, Fei; Yuan, Hairong; Zou, Dexun; Liu, Yanping; Zhu, Baoning; Li, Xiujin

    2014-12-01

    The anaerobic digestion performances of kitchen waste (KW) and fruit/vegetable waste (FVW) were investigated for establishing engineering digestion system. The study was conducted from lab-scale to pilot-scale, including batch, single-phase and two-phase experiments. The lab-scale experimental results showed that the ratio of FVW to KW at 5:8 presented higher methane productivity (0.725 L CH4/g VS), and thereby was recommended. Two-phase digestion appeared to have higher treatment capacity and better buffer ability for high organic loading rate (OLR) (up to 5.0 g(VS) L(-1) d(-1)), compared with the low OLR of 3.5 g(VS) L(-1) d(-1) for single-phase system. For two-phase digestion, the pilot-scale system showed similar performances to those of lab-scale one, except slightly lower maximum OLR of 4.5 g(VS) L(-1) d(-1) was allowed. The pilot-scale system proved to be profitable with a net profit of 10.173$/ton as higher OLR (⩾ 3.0 g(VS) L(-1) d(-1)) was used.

  8. Pilot-Scale Silicone Process for Low-Cost Carbon Dioxide Capture

    SciTech Connect

    Farnum, Rachel; Perry, Robert; Wood, Benjamin

    2014-12-31

    GE Global Research is developing technology to remove carbon dioxide (CO 2) from the flue gas of coal-fired powerplants. A mixture of 3-aminopropyl end-capped polydimethylsiloxane (GAP-1m) and triethylene glycol (TEG) is the preferred CO2-capture solvent. GE Global Research was contracted by the Department of Energy to test a pilot-scale continuous CO2 absorption/desorption system using a GAP-1m/TEG mixture as the solvent. As part of that effort, an Environmental, Health, and Safety (EH&S) assessment for a CO2-capture system for a 550 MW coal-fired powerplant was conducted. Five components of the solvent, CAS#2469-55-8 (GAP-0), CAS#106214-84-0 (GAP-1-4), TEG, and methanol and xylene (minor contaminants from the aminosilicone) are included in this assessment. One by-product, GAP- 1m/SOX salt, and dodecylbenzenesulfonicacid (DDBSA) were also identified foranalysis. An EH&S assessment was also completed for the manufacturing process for the GAP-1m solvent. The chemicals associated with the manufacturing process include methanol, xylene, allyl chloride, potassium cyanate, sodium hydroxide (NaOH), tetramethyldisiloxane (TMDSO), tetramethyl ammonium hydroxide, Karstedt catalyst, octamethylcyclotetrasiloxane (D4), Aliquat 336, methyl carbamate, potassium chloride, trimethylamine, and (3-aminopropyl) dimethyl silanol. The toxicological effects of each component of both the CO2 capture system and the manufacturing process were defined, and control mechanisms necessary to comply with U.S. EH&S regulations are summarized. Engineering and control systems, including environmental abatement, are described for minimizing exposure and release of the chemical components. Proper handling and storage recommendations are made for each chemical to minimize risk to workers and the surrounding community.

  9. PILOT-SCALE EVALUATION OF THE IMPACT OF SELECTIVE CATALYTIC REDUCTION FOR NOx ON MERCURY SPECIATION

    SciTech Connect

    Dennis L. Laudal; John H. Pavlish; Kevin C. Galbreath; Jeffrey S. Thompson; Gregory F. Weber; Everett Sondreal

    2000-12-01

    Full-scale tests in Europe and bench-scale tests in the United States have indicated that the catalyst, normally vanadium/titanium metal oxide, used in the selective catalytic reduction (SCR) of NO{sub x}, may promote the formation of Hg{sup 2+} and/or particulate-bound mercury (Hg{sub p}). To investigate the impact of SCR on mercury speciation, pilot-scale screening tests were conducted at the Energy & Environmental Research Center. The primary research goal was to determine whether the catalyst or the injection of ammonia in a representative SCR system promotes the conversion of Hg{sup 0} to Hg{sup 2+} and/or Hg{sub p} and, if so, which coal types and parameters (e.g., rank and chemical composition) affect the degree of conversion. Four different coals, three eastern bituminous coals and a Powder River Basin (PRB) subbituminous coal, were tested. Three tests were conducted for each coal: (1) baseline, (2) NH{sub 3} injection, and (3) SCR of NO{sub x}. Speciated mercury, ammonia slip, SO{sub 3}, and chloride measurements were made to determine the effect the SCR reactor had on mercury speciation. It appears that the impact of SCR of NO{sub x} on mercury speciation is coal-dependent. Although there were several confounding factors such as temperature and ammonia concentrations in the flue gas, two of the eastern bituminous coals showed substantial increases in Hg{sub p} at the inlet to the ESP after passing through an SCR reactor. The PRB coal showed little if any change due to the presence of the SCR. Apparently, the effects of the SCR reactor are related to the chloride, sulfur and, possibly, the calcium content of the coal. It is clear that additional work needs to be done at the full-scale level.

  10. Transformation of ionophore antimicrobials in poultry litter during pilot-scale composting.

    PubMed

    Munaretto, Juliana S; Yonkos, Lance; Aga, Diana S

    2016-05-01

    Ionophores are the second top selling class of antimicrobials used in food-producing animals in the United States. In chickens, ionophores are used as feed additives to control coccidiosis; up to 80% of administered ionophores are excreted in the litter. Because poultry litter is commonly used to fertilize agricultural fields, ionophore residues in litter have become contaminants of emerging concern. This study aims to develop a liquid chromatography with tandem mass spectrometry (LC-MS/MS) method to quantify ionophores, and identify their transformation products (TPs) in poultry litter after on-farm pilot-scale composting. The validation parameters of the optimized method showed good accuracy, ranging from 71 to 119% recovery and relative standard deviation (precision) of ≤19% at three different concentration levels (10, 50 and 100 μg/kg). Monensin, salinomycin and narasin, were detected in the poultry litter samples prior to composting at 290.0 ± 40, 426 ± 46, and 3113 ± 318 μg kg(-1), respectively. This study also aims to investigate the effect of different composting conditions on the removal of ionophores, such as the effect of turning or aeration. Results revealed a 13-68% reduction in ionophore concentrations after 150 d of composting, depending on whether the compost was aerated, turned, or subjected to a combination of both aeration and turning. Three transformation products and one metabolite of ionophores were identified in the composted litter using high-resolution liquid chromatography with quadrupole time-of-flight mass spectrometry (LC-QToF/MS). PMID:26874321

  11. Residence time distribution measurements in a pilot-scale poison tank using radiotracer technique.

    PubMed

    Pant, H J; Goswami, Sunil; Samantray, J S; Sharma, V K; Maheshwari, N K

    2015-09-01

    Various types of systems are used to control the reactivity and shutting down of a nuclear reactor during emergency and routine shutdown operations. Injection of boron solution (borated water) into the core of a reactor is one of the commonly used methods during emergency operation. A pilot-scale poison tank was designed and fabricated to simulate injection of boron poison into the core of a reactor along with coolant water. In order to design a full-scale poison tank, it was desired to characterize flow of liquid from the tank. Residence time distribution (RTD) measurement and analysis was adopted to characterize the flow dynamics. Radiotracer technique was applied to measure RTD of aqueous phase in the tank using Bromine-82 as a radiotracer. RTD measurements were carried out with two different modes of operation of the tank and at different flow rates. In Mode-1, the radiotracer was instantaneously injected at the inlet and monitored at the outlet, whereas in Mode-2, the tank was filled with radiotracer and its concentration was measured at the outlet. From the measured RTD curves, mean residence times (MRTs), dead volume and fraction of liquid pumped in with time were determined. The treated RTD curves were modeled using suitable mathematical models. An axial dispersion model with high degree of backmixing was found suitable to describe flow when operated in Mode-1, whereas a tanks-in-series model with backmixing was found suitable to describe flow of the poison in the tank when operated in Mode-2. The results were utilized to scale-up and design a full-scale poison tank for a nuclear reactor.

  12. Pilot-scale Tests to Vitrify Korean Low-Level Wastes

    SciTech Connect

    Choi, K.; Kim, C.-W.; Park, J. K.; Shin, S. W.; Song, M.-J.; Brunelot, P.; Flament, T.

    2002-02-26

    Korea is under preparation of its first commercial vitrification plant to handle LLW from her Nuclear Power Plants (NPPs). The waste streams include three categories: combustible Dry Active Wastes (DAW), borate concentrates, and spent resin. The combustible DAW in this research contains vinyl bag, paper, and protective cloth and rubber shoe. The loaded resin was used to simulate spent resin from NPPs. As a part of this project, Nuclear Environment Technology Institute (NETEC) has tested an operation mode utilizing its pilot-scale plant and the mixed waste surrogates of resin and DAW. It has also proved, with continuous operation for more than 100 hours, the consistency and operability of the plant including cold crucible melter and its off-gas treatment equipment. Resin and combustible DAW were simultaneously fed into the glass bath with periodic addition of various glass frits as additives, so that it achieved a volume reduction factor larger than 70. By adding various glass frits, this paper discusses about maintaining the viscosity and electrical conductivity of glass bath within their operable ranges, but not about obtaining a durable glass product. The operating mode starts with a batch of glass where a titanium ring is buried. When the induced power ignites the ring, the joule heat melts the surrounding glass frit along with the oxidation heat of titanium. As soon as the molten bath is prepared, in the first stage of the mode, the wastes consisting of loaded resin and combustible DAW are fed with no or minimum addition of glass frits. Then, in the second stage, the bath composition is kept as constant as possible. This operation was successful in terms of maintaining the glass bath under operable condition and produced homogeneous glass. This operation mode could be adapted in commercial stage.

  13. Responses of microbial community functional structures to pilot-scale uranium in situ bioremediation

    SciTech Connect

    Xu, M.; Wu, W.-M.; Wu, L.; He, Z.; Van Nostrand, J.D.; Deng, Y.; Luo, J.; Carley, J.; Ginder-Vogel, M.; Gentry, T.J.; Gu, B.; Watson, D.; Jardine, P.M.; Marsh, T.L.; Tiedje, J.M.; Hazen, T.C.; Criddle, C.S.; Zhou, J.

    2010-02-15

    A pilot-scale field test system with an inner loop nested within an outer loop was constructed for in situ U(VI) bioremediation at a US Department of Energy site, Oak Ridge, TN. The outer loop was used for hydrological protection of the inner loop where ethanol was injected for biostimulation of microorganisms for U(VI) reduction/immobilization. After 2 years of biostimulation with ethanol, U(VI) levels were reduced to below drinking water standard (<30 {micro}gl{sup -1}) in the inner loop monitoring wells. To elucidate the microbial community structure and functions under in situ uranium bioremediation conditions, we used a comprehensive functional gene array (GeoChip) to examine the microbial functional gene composition of the sediment samples collected from both inner and outer loop wells. Our study results showed that distinct microbial communities were established in the inner loop wells. Also, higher microbial functional gene number, diversity and abundance were observed in the inner loop wells than the outer loop wells. In addition, metal-reducing bacteria, such as Desulfovibrio, Geobacter, Anaeromyxobacter and Shewanella, and other bacteria, for example, Rhodopseudomonas and Pseudomonas, are highly abundant in the inner loop wells. Finally, the richness and abundance of microbial functional genes were highly correlated with the mean travel time of groundwater from the inner loop injection well, pH and sulfate concentration in groundwater. These results suggest that the indigenous microbial communities can be successfully stimulated for U bioremediation in the groundwater ecosystem, and their structure and performance can be manipulated or optimized by adjusting geochemical and hydrological conditions.

  14. Responses of microbial community functional structures to pilot-scale uranium in situ bioremediation.

    PubMed

    Xu, Meiying; Wu, Wei-Min; Wu, Liyou; He, Zhili; Van Nostrand, Joy D; Deng, Ye; Luo, Jian; Carley, Jack; Ginder-Vogel, Matthew; Gentry, Terry J; Gu, Baouhua; Watson, David; Jardine, Philip M; Marsh, Terence L; Tiedje, James M; Hazen, Terry; Criddle, Craig S; Zhou, Jizhong

    2010-08-01

    A pilot-scale field test system with an inner loop nested within an outer loop was constructed for in situ U(VI) bioremediation at a US Department of Energy site, Oak Ridge, TN. The outer loop was used for hydrological protection of the inner loop where ethanol was injected for biostimulation of microorganisms for U(VI) reduction/immobilization. After 2 years of biostimulation with ethanol, U(VI) levels were reduced to below drinking water standard (<30 microg l(-1)) in the inner loop monitoring wells. To elucidate the microbial community structure and functions under in situ uranium bioremediation conditions, we used a comprehensive functional gene array (GeoChip) to examine the microbial functional gene composition of the sediment samples collected from both inner and outer loop wells. Our study results showed that distinct microbial communities were established in the inner loop wells. Also, higher microbial functional gene number, diversity and abundance were observed in the inner loop wells than the outer loop wells. In addition, metal-reducing bacteria, such as Desulfovibrio, Geobacter, Anaeromyxobacter and Shewanella, and other bacteria, for example, Rhodopseudomonas and Pseudomonas, are highly abundant in the inner loop wells. Finally, the richness and abundance of microbial functional genes were highly correlated with the mean travel time of groundwater from the inner loop injection well, pH and sulfate concentration in groundwater. These results suggest that the indigenous microbial communities can be successfully stimulated for U bioremediation in the groundwater ecosystem, and their structure and performance can be manipulated or optimized by adjusting geochemical and hydrological conditions. PMID:20237512

  15. Evapotranspiration from pilot-scale constructed wetlands planted with Phragmites australis in a Mediterranean environment.

    PubMed

    Milani, Mirco; Toscano, Attilio

    2013-01-01

    This article reports the results of evapotranspiration (ET) experiments carried out in Southern Italy (Sicily) in a pilot-scale constructed wetland (CW) made of a combination of vegetated (Phragmites australis) and unvegetated sub-surface flow beds. Domestic wastewater from a conventional wastewater treatment plant was used to fill the beds. Microclimate data was gathered from an automatic weather station close to the experimental plant. From June to November 2009 and from April to November 2010, ET values were measured as the amount of water needed to restore the initial volume in the beds after a certain period. Cumulative reference evapotranspiration (ET(0)) was similar to the cumulative ET measured in the beds without vegetation (ET(con)), while the Phragmites ET (ET (phr) ) was significantly higher underlining the effect of the vegetation. The plant coefficient of P. australis (K(p)) was very high (up to 8.5 in August 2009) compared to the typical K(c) for agricultural crops suggesting that the wetland environment was subjected to strong "clothesline" and "oasis" effects. According to the FAO 56 approach, K(p) shows different patterns and values in relation to growth stages correlating significantly to stem density, plant height and total leaves. The mean Water Use Efficiency (WUE) value of P. australis was quite low, about 2.27 g L(-1), probably due to the unlimited water availability and the lack of the plant's physiological adaptations to water conservation. The results provide useful and valid information for estimating ET rates in small-scale constructed wetlands since ET is a relevant issue in arid and semiarid regions. In these areas CW feasibility for wastewater treatment and reuse should also be carefully evaluated for macrophytes in relation to their WUE values.

  16. A pilot-scale study on biofilters for controlling animal rendering process odours.

    PubMed

    Luo, J

    2001-01-01

    Heating of animal tissue during the process of rendering liberates a variety of odorous compounds. The performance of biofiltration in removing these odours was investigated using pilot-scale biofilters containing different media (sand, finely and coarsely crushed wood bark, and bark/soil mixture). Odour-removal performance of the biofilters was determined using olfactometry. Biofilter odour removal efficiencies of between 29.7% and 99.9% were measured at influent odour concentrations of between 143,100 and 890,000 odour units m(-3), and various air loading rates (0.074-0.592 m(-3) air m(-3) medium min(-1)). Biofilters with bark or bark/soil media and low air loading rates gave the best odour removal. The bark and sand biofilters generally maintained good odour reduction for about three years at an air loading rate of 0.148 m(-3) air m(-3) medium min(-1). Drainage from the biofilters contained significant concentrations of nitrogenous and organic compounds, suggesting that controlled leaching has the potential to remove accumulated substances in biofilter media from rendering gas emissions and increase the longevity of a biofilter system. High pressure drop across biofilter media can adversely affect the odour removal performance. Sand and fine bark, due to their small particle size, caused high pressure drops. Coarse bark showed negligible pressure drop at several examined air loading rates. Pressure drop also increased with moisture content, particularly in sand and fine bark biofilters. Overall pressure drop characteristics of the biofilters described in this paper were maintained without significant change over the three year operation.

  17. Pilot-scale evaluation of anammox-based mainstream nitrogen removal from municipal wastewater.

    PubMed

    Lotti, T; Kleerebezem, R; Hu, Z; Kartal, B; de Kreuk, M K; van Erp Taalman Kip, C; Kruit, J; Hendrickx, T L G; van Loosdrecht, M C M

    2015-01-01

    Autotrophic nitrogen removal in the mainstream wastewater treatment process is suggested to be a prerequisite of energy autarkic wastewater treatment plants (WWTP). Whilst the application of anammox-related technologies in the side-stream is at present state of the art, the feasibility of this energy-efficient process at mainstream conditions is still under development. Lower operating temperature and ammonium concentration, together with required high nitrogen removal efficiency, represent the main challenges to face in order to reach this appealing new frontier of the wastewater treatment field. In this study, we report the evaluation of the process in a plug-flow granular sludge-based pilot-scale reactor (4 m3) continuously fed with the actual effluent of the A-stage of the WWTP of Dokhaven, Rotterdam. The one-stage partial nitritation-anammox system was operated for more than 10 months at 19±1°C. Observed average N-removal and ammonium conversion rates were comparable or higher than those of conventional N-removal systems, with 182±46 and 315±33 mg-N L(-1) d(-1), respectively. Biochemical oxygen demand was also oxidized in the system with an average removal efficiency of 90%. Heterotrophic biomass grew preferentially in flocs and was efficiently washed out of the system. Throughout the experimentation, the main bottleneck was the nitritation process that resulted in nitrite-limiting conditions for the anammox conversion. Anammox bacteria were able to grow under mainstream WWTP conditions and new granules were formed and efficiently retained in the system. PMID:25411102

  18. Investigation on laboratory and pilot-scale airlift sulfide oxidation reactor under varying sulfide loading rate.

    PubMed

    Pokasoowan, Chanya; Kanitchaidecha, Wilawan; K C, Bal Krishna; Annachhatre, Ajit P

    2009-01-01

    Airlift bioreactor was established for recovering sulfur from synthetic sulfide wastewater under controlled dissolved oxygen condition. The maximum recovered sulfur was 14.49 g/day when sulfide loading rate, dissolved oxygen (DO) and pH values were 2.97 kgHS(-)/m(3)-day, 0.2-1.0 mg/L and 7.2-7.8, respectively. On the other hand, the increase in recovered sulfur reduced the contact surface of sulfide oxidizing bacteria which affects the recovery process. This effect caused to reduce the conversion of sulfide to sulfur. More recovered sulfur was produced at high sulfide loading rate due to the change of metabolic pathway of sulfide-oxidizing bacteria which prevented the toxicity of sulfide in the culture. The maximum activity in this system was recorded to be about 3.28 kgS/kgVSS-day. The recovered sulfur contained organic compounds which were confirmed by the results from XRD and CHN analyzer. Afterwards, by annealing the recovered sulfur at 120 degrees C for 24 hrs under ambient Argon, the percentage of carbon reduced from 4.44% to 0.30%. Furthermore, the percentage of nitrogen and hydrogen decreased from 0.79% and 0.48% to 0.00% and 0.14%, respectively. This result showed the success in increasing the purity of recovered sulfur by using the annealing technique. The pilot-scale biological sulfide oxidation process was carried out using real wastewater from Thai Rayon Industry in Thailand. The airlift reactor successfully removed sulfide more than 90% of the influent sulfide at DO concentration of less than 0.1 mg/L, whereas the elementary sulfur production was 2.37 kgS/m(3)-day at sulfide loading rate of 2.14 kgHS(-)/m(3)-day. The sulfur production was still increasing as the reactor had not yet reached its maximum sulfide loading rate. PMID:19085599

  19. Responses of microbial community functional structures to pilot-scale uranium in situ bioremediation.

    PubMed

    Xu, Meiying; Wu, Wei-Min; Wu, Liyou; He, Zhili; Van Nostrand, Joy D; Deng, Ye; Luo, Jian; Carley, Jack; Ginder-Vogel, Matthew; Gentry, Terry J; Gu, Baouhua; Watson, David; Jardine, Philip M; Marsh, Terence L; Tiedje, James M; Hazen, Terry; Criddle, Craig S; Zhou, Jizhong

    2010-08-01

    A pilot-scale field test system with an inner loop nested within an outer loop was constructed for in situ U(VI) bioremediation at a US Department of Energy site, Oak Ridge, TN. The outer loop was used for hydrological protection of the inner loop where ethanol was injected for biostimulation of microorganisms for U(VI) reduction/immobilization. After 2 years of biostimulation with ethanol, U(VI) levels were reduced to below drinking water standard (<30 microg l(-1)) in the inner loop monitoring wells. To elucidate the microbial community structure and functions under in situ uranium bioremediation conditions, we used a comprehensive functional gene array (GeoChip) to examine the microbial functional gene composition of the sediment samples collected from both inner and outer loop wells. Our study results showed that distinct microbial communities were established in the inner loop wells. Also, higher microbial functional gene number, diversity and abundance were observed in the inner loop wells than the outer loop wells. In addition, metal-reducing bacteria, such as Desulfovibrio, Geobacter, Anaeromyxobacter and Shewanella, and other bacteria, for example, Rhodopseudomonas and Pseudomonas, are highly abundant in the inner loop wells. Finally, the richness and abundance of microbial functional genes were highly correlated with the mean travel time of groundwater from the inner loop injection well, pH and sulfate concentration in groundwater. These results suggest that the indigenous microbial communities can be successfully stimulated for U bioremediation in the groundwater ecosystem, and their structure and performance can be manipulated or optimized by adjusting geochemical and hydrological conditions.

  20. Cryogenic Cabaret

    NASA Astrophysics Data System (ADS)

    Leblanc, Marcel A. R.

    2004-03-01

    Recipient of the Royal Society of Canada's McNeil Medal for the promotion of science to the public,emeritus physics professor Marcel LeBlanc has given this spectacular science show to hundreds of audiences of students, parents, and science teachers over 35 years. An expert in cryophysics, Dr. LeBlanc chills his audience with a -78 C blizzard, freezes -200 C liquid nitrogen by boiling, morphs into a dragon spouting -200 C vapors, transforms soggy frozen cigars into torches. In the pursuit of science he sings low baritone then high tenor, fires electromagnetic cannons, and cannons belching smoke rings at the audience, invites teams to separate pairs of vacuum sealed hemispheres, levitates rings,magnets and electric coils,smashes rubber balls, explodes hydrogen balloons, and freezes everything but your imagination. For a preview glance at www.science.uottawa/phy/eng/profs/leblanc/ cryomagic: work in progress.

  1. DEMONSTRATION OF PILOT-SCALE PERVAPORATION SYSTEMS FOR VOLATILE ORGANIC COMPOUND REMOVAL FROM A SURFACTANT ENHANCED AQUIFER REMEDIATION FLUID. II. HOLLOW FIBER MEMBRANE MODULES

    EPA Science Inventory

    Pilot-scale demonstration of pervaporation-based removal of volatile organic compounds from a surfactant enhanced aquifer remediation (SEAR) fluid has been conducted at USEPA's Test & Evaluation Facility using hollow fiber membrane modules. The membranes consisted of microporous...

  2. Final report from VFL Technologies for the pilot-scale thermal treatment of lower East Fork Poplar Creek floodplain soils. LEFPC appendices, Volume 4, Appendix V-C

    SciTech Connect

    1994-09-01

    This is the the final verification run data package for pilot scale thermal treatment of lower East Fork Poplar Creek floodplain soils. Included are data on volatiles, semivolatiles, and TCLP volatiles.

  3. Cryogenics program overview

    NASA Technical Reports Server (NTRS)

    Castles, Stephen H.

    1987-01-01

    An overview of the cryogenics program of the Goddard Space Flight Center is given in viewgraph form. Goddard's role and the flight programs requiring cryogenics are outlined. Diagrams are given of the Cosmic Background Explorer, the Broad Band X-Ray Telescope, the Hubble Space Telescope, an adiabatic demagnetization refrigerator, a liquid cryogenic cooler for the Shuttle Glow Experiment, a liquid helium dewar, and the X-ray spectrometer on the Advanced X-Ray Astrophysics Facility.

  4. Fundamentals of Cryogenics

    NASA Technical Reports Server (NTRS)

    Johnson, Wesley; Tomsik, Thomas; Moder, Jeff

    2014-01-01

    Analysis of the extreme conditions that are encountered in cryogenic systems requires the most effort out of analysts and engineers. Due to the costs and complexity associated with the extremely cold temperatures involved, testing is sometimes minimized and extra analysis is often relied upon. This short course is designed as an introduction to cryogenic engineering and analysis, and it is intended to introduce the basic concepts related to cryogenic analysis and testing as well as help the analyst understand the impacts of various requests on a test facility. Discussion will revolve around operational functions often found in cryogenic systems, hardware for both tests and facilities, and what design or modelling tools are available for performing the analysis. Emphasis will be placed on what scenarios to use what hardware or the analysis tools to get the desired results. The class will provide a review of first principles, engineering practices, and those relations directly applicable to this subject including such topics as cryogenic fluids, thermodynamics and heat transfer, material properties at low temperature, insulation, cryogenic equipment, instrumentation, refrigeration, testing of cryogenic systems, cryogenics safety and typical thermal and fluid analysis used by the engineer. The class will provide references for further learning on various topics in cryogenics for those who want to dive deeper into the subject or have encountered specific problems.

  5. Performance of a pilot-scale wet electrostatic precipitator for the control of sulfuric acid mist.

    PubMed

    Huang, Jiayu; Wang, Hongmei; Shi, Yingjie; Zhang, Fan; Dang, Xiaoqing; Zhang, Hui; Shu, Yun; Deng, Shuang; Liu, Yu

    2016-10-01

    The use of a wet electrostatic precipitator (WESP) is often regarded as a viable option to reduce sulfuric acid mist emitted from the wet flue gas desulfurization (WFGD) tower in coal-fired power plants. In this study, a pilot-scale wet electrostatic precipitator equipped with a wall-cooled collection electrode is investigated for the control of sulfuric acid mist from a simulated WFGD system. The results show that due to partial charging effect, the removal efficiency of sulfuric acid aerosol decreases when the aerosol size decreases to several tens of nanometers. Moreover, due to the plasma-induced effect, a large number of ultrafine sulfuric acid aerosols below 50 nm formed at a voltage higher than 24 kV inside the WESP. The percentages of submicron-sized aerosols significantly increase together with the voltage. To minimize the adverse plasma-induced effect, a WESP should be operated at a high gas velocity with an optimum high voltage. Even at a high flue gas velocity of 2.3 m s(-1), the mass concentration and the total number concentration of uncaptured sulfuric acid aerosols at the WESP outlet are as low as ca. 0.6 mg m(-3) and ca. 10(4) 1 cm(-3) at 28 kV, respectively. The corresponding removal efficiencies were respectively higher than 99.4 and 99.9 % and are very similar to that at 1.1 and 1.6 m s(-1). Moreover, the condensation-induced aerosol growth enhances the removal of sulfuric acid mist inside a WESP and enables a low emission concentration of ca. 0.65 mg m(-3) with a corresponding removal efficiency superior to 99.4 % even at a low voltage of 21 kV, and of ca. 0.35 mg m(-3) with a corresponding removal efficiency superior to 99.6 % at a higher voltage level of 26 kV. PMID:27357706

  6. Construction and evaluation of simulated pilot scale landfill lysimeter in Bangladesh.

    PubMed

    Rafizul, Islam M; Howlader, Milon Kanti; Alamgir, Muhammed

    2012-11-01

    This research concentrates the design, construction and evaluation of simulated pilot scale landfill lysimeter at KUET campus, Khulna, Bangladesh. Both the aerobic and anaerobic conditions having a base liner and two different types of cap liner were simulated. After the design of a reference cell, the construction of landfill lysimeter was started in January 2008 and completed in July 2008. In all construction process locally available civil construction materials were used. The municipal solid waste (MSW) of 2800-2985 kg having the total volume of 2.80 m(3) (height 1.6 m) and moisture content of 65% was deposited in each lysimeter by applying required compaction energy. In contrast, both the composition in terms of methane (CH(4)), carbon dioxide (CO(2)) and oxygen (O(2)) as well as the flow rate of landfill gas (LFG) generated from MSW in landfill lysimeter were measured and varied significantly in relation to the variation of lysimeter operational condition. Moreover, anaerobic lysimeter-C shows the highest composition of LFG in compare to the anaerobic lysimeter-B due to the providing of lower compaction of cap liner in anaerobic lysimeter-C. Here, it is interesting to note that in absence of compacted clay liner (CCL) and hence percolation of rainwater that facilitates rapid degradation of MSW in aerobic lysimeter-A has resulted in the highest settlement than that of anaerobic landfill lysimeter-B and C. Moreover, in case of anaerobic lysimeter-B and C, the leachate generation was lower than that of aerobic lysimeter-A due to the providing of cap liner in anaerobic lysimeter-B and C, played an important role to reduce the percolation of rainwater. The study also reveals that the leachate pollution index (LPI) has decreased in relation to the increasing of elapsed period as well as the LPI for collection system of aerobic lysimeter-A was higher than that of the collection system of anaerobic lysimeter-B and C. Finally, it can be depicted that LPI for lysimeter

  7. SUPERCRITICAL WATER PARTIAL OXIDATION PHASE I - PILOT-SCALE TESTING / FEASIBILITY STUDIES FINAL REPORT

    SciTech Connect

    SPRITZER,M; HONG,G

    2005-01-01

    Under Cooperative Agreement No. DE-FC36-00GO10529 for the Department of Energy, General Atomics (GA) is developing Supercritical Water Partial Oxidation (SWPO) as a means of producing hydrogen from low-grade biomass and other waste feeds. The Phase I Pilot-scale Testing/Feasibility Studies have been successfully completed and the results of that effort are described in this report. The Key potential advantages of the SWPO process is the use of partial oxidation in-situ to rapidly heat the gasification medium, resulting in less char formation and improved hydrogen yield. Another major advantage is that the high-pressure, high-density aqueous environment is ideal for reaching and gasifying organics of all types. The high water content of the medium encourages formation of hydrogen and hydrogen-rich products and is especially compatible with high water content feeds such as biomass materials. The high water content of the medium is also effective for gasification of hydrogen-poor materials such as coal. A versatile pilot plant for exploring gasification in supercritical water has been established at GA's facilities in San Diego. The Phase I testing of the SWPO process with wood and ethanol mixtures demonstrated gasification efficiencies of about 90%, comparable to those found in prior laboratory-scale SCW gasification work carreid out at the University of Hawaii at Manoa (UHM) as well as other biomass gasification experience with conventional gasifiers. As in the prior work at UHM, a significant amount of the hydrogen found in the gas phase products is derived from the water/steam matrix. The studies at UHM utilized an indirectly heated gasifier with an acitvated carbon catalyst. In contrast, the GA studies utilized a directly heated gasifier without catalyst, plus a surrogate waste fuel. Attainment of comparable gasification efficiencies without catalysis is an important advancement for the GA process, and opens the way for efficient hydrogen production from low

  8. Performance of a pilot-scale wet electrostatic precipitator for the control of sulfuric acid mist.

    PubMed

    Huang, Jiayu; Wang, Hongmei; Shi, Yingjie; Zhang, Fan; Dang, Xiaoqing; Zhang, Hui; Shu, Yun; Deng, Shuang; Liu, Yu

    2016-10-01

    The use of a wet electrostatic precipitator (WESP) is often regarded as a viable option to reduce sulfuric acid mist emitted from the wet flue gas desulfurization (WFGD) tower in coal-fired power plants. In this study, a pilot-scale wet electrostatic precipitator equipped with a wall-cooled collection electrode is investigated for the control of sulfuric acid mist from a simulated WFGD system. The results show that due to partial charging effect, the removal efficiency of sulfuric acid aerosol decreases when the aerosol size decreases to several tens of nanometers. Moreover, due to the plasma-induced effect, a large number of ultrafine sulfuric acid aerosols below 50 nm formed at a voltage higher than 24 kV inside the WESP. The percentages of submicron-sized aerosols significantly increase together with the voltage. To minimize the adverse plasma-induced effect, a WESP should be operated at a high gas velocity with an optimum high voltage. Even at a high flue gas velocity of 2.3 m s(-1), the mass concentration and the total number concentration of uncaptured sulfuric acid aerosols at the WESP outlet are as low as ca. 0.6 mg m(-3) and ca. 10(4) 1 cm(-3) at 28 kV, respectively. The corresponding removal efficiencies were respectively higher than 99.4 and 99.9 % and are very similar to that at 1.1 and 1.6 m s(-1). Moreover, the condensation-induced aerosol growth enhances the removal of sulfuric acid mist inside a WESP and enables a low emission concentration of ca. 0.65 mg m(-3) with a corresponding removal efficiency superior to 99.4 % even at a low voltage of 21 kV, and of ca. 0.35 mg m(-3) with a corresponding removal efficiency superior to 99.6 % at a higher voltage level of 26 kV.

  9. Pilot scale test of a produced water-treatment system for initial removal of organic compounds

    SciTech Connect

    Sullivan, Enid J; Kwon, Soondong; Katz, Lynn; Kinney, Kerry

    2008-01-01

    A pilot-scale test to remove polar and non-polar organics from produced water was performed at a disposal facility in Farmington NM. We used surfactant-modified zeolite (SMZ) adsorbent beds and a membrane bioreactor (MBR) in combination to reduce the organic carbon content of produced water prior to reverse osmosis (RO). Reduction of total influent organic carbon (TOC) to 5 mg/L or less is desirable for efficient RO system operation. Most water disposed at the facility is from coal-bed gas production, with oil production waters intermixed. Up to 20 gal/d of produced water was cycled through two SMZ adsorbent units to remove volatile organic compounds (BTEX, acetone) and semivolatile organic compounds (e.g., napthalene). Output water from the SMZ units was sent to the MBR for removal of the organic acid component of TOC. Removal of inorganic (Mn and Fe oxide) particulates by the SMZ system was observed. The SMZ columns removed up to 40% of the influent TOC (600 mg/L). BTEX concentrations were reduced from the initial input of 70 mg/L to 5 mg/L by the SMZ and to an average of 2 mg/L after the MBR. Removal rates of acetate (input 120-170 mg/L) and TOC (input up to 45 mg/L) were up to 100% and 92%, respectively. The water pH rose from 8.5 to 8.8 following organic acid removal in the MBR; this relatively high pH was likely responsible for observed scaling of the MBR internal membrane. Additional laboratory studies showed the scaling can be reduced by metered addition of acid to reduce the pH. Significantly, organic removal in the MBR was accomplished with a very low biomass concentration of 1 g/L throughout the field trial. An earlier engineering evaluation shows produced water treatment by the SMZ/MBR/RO system would cost from $0.13 to $0.20 per bbl at up to 40 gpm. Current estimated disposal costs for produced water are $1.75 to $4.91 per bbl when transportation costs are included, with even higher rates in some regions. Our results suggest that treatment by an SMZ

  10. Enhancing biomass energy yield from pilot-scale high rate algal ponds with recycling.

    PubMed

    Park, J B K; Craggs, R J; Shilton, A N

    2013-09-01

    This paper investigates the effect of recycling on biomass energy yield in High Rate Algal Ponds (HRAPs). Two 8 m(3) pilot-scale HRAPs treating primary settled sewage were operated in parallel and monitored over a 2-year period. Volatile suspended solids were measured from both HRAPs and their gravity settlers to determine biomass productivity and harvest efficiency. The energy content of the biomass was also measured. Multiplying biomass productivity and harvest efficiency gives the 'harvestable biomass productivity' and multiplying this by the energy content defines the actual 'biomass energy yield'. In Year 1, algal recycling was implemented in one of the ponds (HRAPr) and improved harvestable biomass productivity by 58% compared with the control (HRAPc) without recycling (HRAPr: 9.2 g/m(2)/d; HRAPc: 5.8 g/m(2)/d). The energy content of the biomass grown in HRAPr, which was dominated by Pediastrun boryanum, was 25% higher than the control HRAPc which contained a mixed culture of 4-5 different algae (HRAPr: 21.5 kJ/g; HRAPc: 18.6 kJ/g). In Year 2, HRAPc was then seeded with the biomass harvested from the P. boryanum dominated HRAPr. This had the effect of shifting algal dominance from 89% Dictyosphaerium sp. (which is poorly-settleable) to over 90% P. boryanum in 5 months. Operation of this pond was then switched to recycling its own harvested biomass, which maintained P. boryanum dominance for the rest of Year 2. This result confirms, for the first time in the literature, that species control is possible for similarly sized co-occurring algal colonies in outdoor HRAP by algal recycling. With regard to the overall improvement in biomass energy yield, which is a critical parameter in the context of algal cultivation for biofuels, the combined improvements that recycling triggered in biomass productivity, harvest efficiency and energy content enhanced the harvested biomass energy yield by 66% (HRAPr: 195 kJ/m(2)/day; HRAPc: 118 kJ/m(2)/day).

  11. Removal of MS2, Qβ and GA bacteriophages during drinking water treatment at pilot scale.

    PubMed

    Boudaud, Nicolas; Machinal, Claire; David, Fabienne; Fréval-Le Bourdonnec, Armelle; Jossent, Jérôme; Bakanga, Fanny; Arnal, Charlotte; Jaffrezic, Marie Pierre; Oberti, Sandrine; Gantzer, Christophe

    2012-05-15

    The removal of MS2, Qβ and GA, F-specific RNA bacteriophages, potential surrogates for pathogenic waterborne viruses, was investigated during a conventional drinking water treatment at pilot scale by using river water, artificially and independently spiked with these bacteriophages. The objective of this work is to develop a standard system for assessing the effectiveness of drinking water plants with respect to the removal of MS2, Qβ and GA bacteriophages by a conventional pre-treatment process (coagulation-flocculation-settling-sand filtration) followed or not by an ultrafiltration (UF) membrane (complete treatment process). The specific performances of three UF membranes alone were assessed by using (i) pre-treated water and (ii) 0.1 mM sterile phosphate buffer solution (PBS), spiked with bacteriophages. These UF membranes tested in this work were designed for drinking water treatment market and were also selected for research purpose. The hypothesis serving as base for this study was that the interfacial properties for these three bacteriophages, in terms of electrostatic charge and the degree of hydrophobicity, could induce variations in the removal performances achieved by drinking water treatments. The comparison of the results showed a similar behaviour for both MS2 and Qβ surrogates whereas it was particularly atypical for the GA surrogate. The infectious character of MS2 and Qβ bacteriophages was mostly removed after clarification followed by sand filtration processes (more than a 4.8-log reduction) while genomic copies were removed at more than a 4.0-log after the complete treatment process. On the contrary, GA bacteriophage was only slightly removed by clarification followed by sand filtration, with less than 1.7-log and 1.2-log reduction, respectively. After the complete treatment process achieved, GA bacteriophage was removed with less than 2.2-log and 1.6-log reduction, respectively. The effectiveness of the three UF membranes tested in terms of

  12. Removal of multiple electron acceptors by pilot-scale, two-stage membrane biofilm reactors.

    PubMed

    Zhao, He-Ping; Ontiveros-Valencia, Aura; Tang, Youneng; Kim, Bi-O; Vanginkel, Steven; Friese, David; Overstreet, Ryan; Smith, Jennifer; Evans, Patrick; Krajmalnik-Brown, Rosa; Rittmann, Bruce

    2014-05-01

    We studied the performance of a pilot-scale membrane biofilm reactor (MBfR) treating groundwater containing four electron acceptors: nitrate (NO3(-)), perchlorate (ClO4(-)), sulfate (SO4(2-)), and oxygen (O2). The treatment goal was to remove ClO4(-) from ∼200 μg/L to less than 6 μg/L. The pilot system was operated as two MBfRs in series, and the positions of the lead and lag MBfRs were switched regularly. The lead MBfR removed at least 99% of the O2 and 63-88% of NO3(-), depending on loading conditions. The lag MBfR was where most of the ClO4(-) reduction occurred, and the effluent ClO4(-) concentration was driven to as low as 4 μg/L, with most concentrations ≤10 μg/L. However, SO4(2-) reduction occurred in the lag MBfR when its NO3(-) + O2 flux was smaller than ∼0.18 g H2/m(2)-d, and this was accompanied by a lower ClO4(-) flux. We were able to suppress SO4(2-) reduction by lowering the H2 pressure and increasing the NO3(-) + O2 flux. We also monitored the microbial community using the quantitative polymerase chain reaction targeting characteristic reductase genes. Due to regular position switching, the lead and lag MBfRs had similar microbial communities. Denitrifying bacteria dominated the biofilm when the NO3(-) + O2 fluxes were highest, but sulfate-reducing bacteria became more important when SO4(2-) reduction was enhanced in the lag MBfR due to low NO3(-) + O2 flux. The practical two-stage strategy to achieve complete ClO4(-) and NO3(-) reduction while suppressing SO4(2-) reduction involved controlling the NO3(-) + O2 surface loading between 0.18 and 0.34 g H2/m(2)-d and using a low H2 pressure in the lag MBfR.

  13. A pilot-scale steam autoclave system for treating municipal solid waste for recovery of renewable organic content: Operational results and energy usage.

    PubMed

    Holtman, Kevin M; Bozzi, David V; Franqui-Villanueva, Diana; Offeman, Richard D; Orts, William J

    2016-05-01

    A pilot-scale (1800 kg per batch capacity) autoclave used in this study reduces municipal solid waste to a debris contaminated pulp product that is efficiently separated into its renewable organic content and non-renewable organic content fractions using a rotary trommel screen. The renewable organic content can be recovered at nearly 90% efficiency and the trommel rejects are also much easier to sort for recovery. This study provides the evaluation of autoclave operation, including mass and energy balances for the purpose of integration into organic diversion systems. Several methods of cooking municipal solid waste were explored from indirect oil heating only, a combination of oil and direct steam during the same cooking cycle, and steam only. Gross energy requirements averaged 1290 kJ kg(-1) material in vessel, including the weight of free water and steam added during heating. On average, steam recovery can recoup 43% of the water added and 30% of the energy, supplying on average 40% of steam requirements for the next cook. Steam recycle from one vessel to the next can reduce gross energy requirements to an average of 790 kJ kg(-1).

  14. A pilot-scale steam autoclave system for treating municipal solid waste for recovery of renewable organic content: Operational results and energy usage.

    PubMed

    Holtman, Kevin M; Bozzi, David V; Franqui-Villanueva, Diana; Offeman, Richard D; Orts, William J

    2016-05-01

    A pilot-scale (1800 kg per batch capacity) autoclave used in this study reduces municipal solid waste to a debris contaminated pulp product that is efficiently separated into its renewable organic content and non-renewable organic content fractions using a rotary trommel screen. The renewable organic content can be recovered at nearly 90% efficiency and the trommel rejects are also much easier to sort for recovery. This study provides the evaluation of autoclave operation, including mass and energy balances for the purpose of integration into organic diversion systems. Several methods of cooking municipal solid waste were explored from indirect oil heating only, a combination of oil and direct steam during the same cooking cycle, and steam only. Gross energy requirements averaged 1290 kJ kg(-1) material in vessel, including the weight of free water and steam added during heating. On average, steam recovery can recoup 43% of the water added and 30% of the energy, supplying on average 40% of steam requirements for the next cook. Steam recycle from one vessel to the next can reduce gross energy requirements to an average of 790 kJ kg(-1). PMID:26987737

  15. Cryogenic Information Center

    NASA Technical Reports Server (NTRS)

    Mohling, Robert A.; Marquardt, Eric D.; Fusilier, Fred C.; Fesmire, James E.

    2003-01-01

    The Cryogenic Information Center (CIC) is a not-for-profit corporation dedicated to preserving and distributing cryogenic information to government, industry, and academia. The heart of the CIC is a uniform source of cryogenic data including analyses, design, materials and processes, and test information traceable back to the Cryogenic Data Center of the former National Bureau of Standards. The electronic database is a national treasure containing over 146,000 specific bibliographic citations of cryogenic literature and thermophysical property data dating back to 1829. A new technical/bibliographic inquiry service can perform searches and technical analyses. The Cryogenic Material Properties (CMP) Program consists of computer codes using empirical equations to determine thermophysical material properties with emphasis on the 4-300K range. CMP's objective is to develop a user-friendly standard material property database using the best available data so government and industry can conduct more accurate analyses. The CIC serves to benefit researchers, engineers, and technologists in cryogenics and cryogenic engineering, whether they are new or experienced in the field.

  16. Multiple pollutant removal using the condensing heat exchanger: Preliminary test plan for Task 2, Pilot scale IFGT testing

    SciTech Connect

    Jankura, B.J.

    1995-11-01

    The purpose of Task 2 (IFGT Pilot-Scale Tests at the B&W Alliance Research Center) is to evaluate the emission reduction performance of the Integrated Flue Gas Treatment (IFGT) process for coal-fired applications. The IFGT system is a two-stage condensing heat exchanger that captures multiple pollutants -- while recovering waste heat. The IFGT technology offers the potential of addressing the emission of S0{sub 2} and particulate from electric utilities currently regulated under the Phase 1 and Phase 2 requirements defined in Title IV, and many of the air pollutants that will soon be regulated under Title III of the Clean Air Act. The performance data will be obtained at pilot-scale conditions similar to full-scale operating systems. The Task 2 IFGT tests have been designed to investigate several aspects of IFGT process conditions at a broader range of variables than would be feasible at a larger scale facility. The data from these tests greatly expands the IFGT performance database for coals and is needed for the technology to progress from the component engineering phase to system integration and commercialization. The performance parameters that will be investigated are as follows: SO{sub 2} removal; particulate removal; removal of mercury and other heavy metals; NO{sub x} removal; HF and HCl removal; NH{sub 3} removal; ammonia-sulfur compounds generation; and steam injection for particle removal. For all of the pollutant removal tests, removal efficiency will be based on measurements at the inlet and outlet of the IFGT facility. Heat recovery measurements will also be made during these tests to demonstrate the heat recovery provided by the IFGT technology. This report provides a preliminary test plan for all of the Task 2 pilot-scale IFGT tests.

  17. Pilot-scale demonstration of a two-stage methanotrophic bioreactor for biodegradation of trichloroethylene in groundwater.

    PubMed

    Dobbins, D C; Peltola, J; Kustritz, J M; Chresand, T J; Preston, J C

    1995-01-01

    A two-stage methanotrophic bioreactor system was developed for remediation of water contaminated with TCE and other chlorinated, volatile, aliphatic hydrocarbons. The first stage of the reactor was a suspended-growth culture vessel using a bubbleless methane-transfer device. The second stage was a plug-flow bioreactor supplied with contaminated groundwater and cell suspension from the culture vessel. The test objectives were to determine the applicability of microbial culture conditions reported in the literature for continuous, pilot-scale TCE treatment; the technical feasibility of plug-flow bioreactor design for treatment of TCE; and the projected economic competitiveness of the technology considering the cost of methane for growth of methanotrophs. The methanotrophic organism used in the study was Methylosinus trichosporium OB3b. Information on system operation was obtained in bench tests prior to conducting the pilot tests. In bench- and pilot-scale tests, variability in the degree of TCE degradation and difficulty in maintaining the microbial culture activity led to short periods of satisfactory biotreatment. Further development of the microbial culture system will be required for long-term operation. During transient periods of high TCE degradation activity, the bioreactor concept proved feasible by exhibiting both a high degree of TCE biodegradation (typically about 90% at influent TCE concentrations of 0.5-4 ppm) and a close approximation to first-order reactor kinetics throughout the length of the reactor. Actual methane usage in the pilot-scale reactor resulted in projected methane costs of $0.33 per 1000 gallons of water treated. This cost theoretically would be reduced by system modifications. The theoretical minimum methane cost was approximately $0.05 per 1000 gallons.

  18. Rigid open-cell polyurethane foam for cryogenic insulation

    NASA Technical Reports Server (NTRS)

    Faddoul, J. R.; Lindquist, C. R.; Niendorf, L. R.; Nies, G. E.; Perkins, P. J., Jr.

    1971-01-01

    Lightweight polyurethane foam assembled in panels is effective spacer material for construction of self-evacuating multilayer insulation panels for cryogenic liquid tanks. Spacer material separates radiation shields with barrier that minimizes conductive and convective heat transfer between shields.

  19. Cryogenic coolers and refrigerators. February 1972-October 1989 (A Bibliography from the US Patent data base). Report for February 1972-October 1989

    SciTech Connect

    Not Available

    1990-02-01

    This bibliography contains citations concerning cryogenic cooling equipment and cryogenic refrigerators. Associated components such as drive motors, insulation, temperature controls, vibration damping, actuators, pumps, and heat exchangers are discussed. Applications of cryogenic refrigeration and materials properties at cryogenic temperatures are considered in separate bibliographies. (Contains 123 citations fully indexed and including a title list.)

  20. Final Report: Pilot-Scale X-Flow Filtration Test - Env C Plus Entrained Solids Plus Sr/TRU

    SciTech Connect

    Duignan, M.R.

    2000-07-27

    This report discusses the results of the operation of a cross-flow filter in a pilot-scale experimental facility that was designed, built, and run by the Experimental Thermal Fluids Laboratory of the Savannah River Technology Center of the Westinghouse Savannah River Company. This filtration technology was evaluated for its inclusion in the pretreatment section of the nuclear waste stabilization plant being designed by BNFL, Inc. The plant will be built at the U.S. Department of Energy's Hanford Site as part of the River Protection Project.

  1. Neurotoxin formation from pilot-scale incineration of synthetic ester turbine lubricants with a triaryl phosphate additive.

    PubMed

    Rubey, W A; Striebich, R C; Bush, J; Centers, P W; Wright, R L

    1996-01-01

    The high-temperature combustion of synthetic ester turbine engine lubricants has been performed by diluting the lubricant 5, 15, or 25% in diesel fuel and burning the mixture in a pilot-scale boiler facility. The effluent gas from this combustion system was carefully monitored for the formation of a potent neurotoxin, trimethylolpropane phosphate (TMPP). Although TMPP was not detected in the gaseous effluent, elevated levels of the neurotoxin were found in scrapings from the inside of the boiler system. Because of the extreme toxicity of this compound, significant dermal exposure could be a potential risk to incinerator operation and maintenance personnel. PMID:8783815

  2. Neurotoxin formation from pilot-scale incineration of synthetic ester turbine lubricants with a triaryl phosphate additive.

    PubMed

    Rubey, W A; Striebich, R C; Bush, J; Centers, P W; Wright, R L

    1996-01-01

    The high-temperature combustion of synthetic ester turbine engine lubricants has been performed by diluting the lubricant 5, 15, or 25% in diesel fuel and burning the mixture in a pilot-scale boiler facility. The effluent gas from this combustion system was carefully monitored for the formation of a potent neurotoxin, trimethylolpropane phosphate (TMPP). Although TMPP was not detected in the gaseous effluent, elevated levels of the neurotoxin were found in scrapings from the inside of the boiler system. Because of the extreme toxicity of this compound, significant dermal exposure could be a potential risk to incinerator operation and maintenance personnel.

  3. Hanford Waste Vitrification Program process development: Melt testing subtask, pilot-scale ceramic melter experiment, run summary

    SciTech Connect

    Nakaoka, R.K.; Bates, S.O.; Elmore, M.R.; Goles, R.W.; Perez, J.M.; Scott, P.A.; Westsik, J.H.

    1996-03-01

    Hanford Waste Vitrification Program (HWVP) activities for FY 1985 have included engineering and pilot-scale melter experiments HWVP-11/HBCM-85-1 and HWVP-12/PSCM-22. Major objectives designated by HWVP fo these tests were to evaluate the processing characteristics of the current HWVP melter feed during actual melter operation and establish the product quality of HW-39 borosilicate glass. The current melter feed, defined during FY 85, consists of reference feed (HWVP-RF) and glass-forming chemicals added as frit.

  4. A comparison of impulse drying to double felted pressing on pilot- scale shoe presses and roll presses

    SciTech Connect

    Orloff, D.I.

    1992-08-01

    Pilot-scale shoe press and roll press experiments have been conducted to compare impulse drying and double felted pressing. Both ceramic coated and Beloit Type C press rolls have been evaluated. The experiments show that impulse drying can provide significantly higher outgoing solids than double felled pressing at the same impulse. For example, at an impulse of 0.234 MPa seconds (34 psi seconds), sheets at an ingoing solids of 52% were impulse dried (using the Beloit Type C press roll) to 68% solids while optimized double felled pressing could only yield press dryness of, at most, 60%.

  5. Detailed project plan: Design, construction and operation of pilot scale Charfuel{reg_sign} process. Topical report, Task 2

    SciTech Connect

    Not Available

    1993-09-01

    In this project, a pilot-scale facility for the flash hydropyrolysis of coal will be designed, built and operated to demonstrate the integrated operation of critical components of the CHARFUEL process and to obtain scale-up data for subsequent demonstration facility for the production of a clean coal slurry fuel. This report presents project plans which includes detailed construction plan; procurement of materials and equipment; construction, test and start-up; potential problems and solutions during operations; data collection and analysis; and feasibility analysis.

  6. In-Situ Uranium Stabilization Through Polyphosphate Injection: Pilot-Scale Treatability Test at the 300 Area, Hanford Site - 8187

    SciTech Connect

    Vermeul, Vince R.; Fruchter, Jonathan S.; Fritz, Brad G.; Mackley, Rob D.; Wellman, Dawn M.; Williams, Mark D.

    2008-06-02

    This paper describes the pilot-scale treatability test that was conducted to evaluate the efficacy of using a polyphosphate injection approach to treat uranium-contaminated groundwater in situ within the 300 Area aquifer at the Hanford Site in Richland, Washington. Primary test objectives were to assess 1) direct treatment of available uranium contributing to the groundwater plume through precipitation of the uranyl phosphate mineral autunite, and 2) emplacement of secondary-treatment capacity via precipitation of the calcium phosphate mineral apatite, which acts as a long-term sorbent for uranium.

  7. Pipeline treatment of a copper-zinc waste stream: A pilot-scale evaluation. Report of investigations/1995

    SciTech Connect

    Hustwit, C.C.

    1995-12-31

    The In-Line System (ILS) replaces the basins, mechanical mixers, and aerators normally used in the chemical neutralization process with a jet pump and static mixer. The purpose of this study was to determine if the application of the ILS could be extended from CMD treatment to MMD treatment. The study consisted of a series of pilot-scale treatments of an MMD from a copper and zinc mine. The principal metals at high concentrations in the untreated MMD were copper, zinc, iron, manganese, aluminum, and cadium. Three neutralizing reagent was evaluated at four treatment pH values. A fourth neutralizing reagent was evaluated at one treatment pH.

  8. Evaluation of pilot-scale air pollution control devices on a municipal waterfall incinerator. Project report, June 1978-June 1980

    SciTech Connect

    Hall, F.D.; Bruck, J.M.; Albrinck, D.N.

    1985-10-01

    The project report describes the results of a program for the testing of two pilot-scale pollution control devices, a fabric filter, and a venturi scrubber at the Braintree, Massachusetts Municipal Solid Waste Incinerator. It includes operation, sampling, and analytical efforts and outlines the plant operating conditions at the time of testing of the two pilot control devices. The Braintree Municipal Incinerator is a mass-burn, water-wall type consisting of two furnaces, each designed to burn 4.7 Mg (5 tons) per hour of unprocessed refuse.

  9. Simulating the gas hydrate production test at Mallik using the pilot scale pressure reservoir LARS

    NASA Astrophysics Data System (ADS)

    Heeschen, Katja; Spangenberg, Erik; Schicks, Judith M.; Priegnitz, Mike; Giese, Ronny; Luzi-Helbing, Manja

    2014-05-01

    LARS, the LArge Reservoir Simulator, allows for one of the few pilot scale simulations of gas hydrate formation and dissociation under controlled conditions with a high resolution sensor network to enable the detection of spatial variations. It was designed and built within the German project SUGAR (submarine gas hydrate reservoirs) for sediment samples with a diameter of 0.45 m and a length of 1.3 m. During the project, LARS already served for a number of experiments simulating the production of gas from hydrate-bearing sediments using thermal stimulation and/or depressurization. The latest test simulated the methane production test from gas hydrate-bearing sediments at the Mallik test site, Canada, in 2008 (Uddin et al., 2011). Thus, the starting conditions of 11.5 MPa and 11°C and environmental parameters were set to fit the Mallik test site. The experimental gas hydrate saturation of 90% of the total pore volume (70 l) was slightly higher than volumes found in gas hydrate-bearing formations in the field (70 - 80%). However, the resulting permeability of a few millidarcy was comparable. The depressurization driven gas production at Mallik was conducted in three steps at 7.0 MPa - 5.0 MPa - 4.2 MPa all of which were used in the laboratory experiments. In the lab the pressure was controlled using a back pressure regulator while the confining pressure was stable. All but one of the 12 temperature sensors showed a rapid decrease in temperature throughout the sediment sample, which accompanied the pressure changes as a result of gas hydrate dissociation. During step 1 and 2 they continued up to the point where gas hydrate stability was regained. The pressure decreases and gas hydrate dissociation led to highly variable two phase fluid flow throughout the duration of the simulated production test. The flow rates were measured continuously (gas) and discontinuously (liquid), respectively. Next to being discussed here, both rates were used to verify a model of gas

  10. Cryogenic Pound Circuits for Cryogenic Sapphire Oscillators

    NASA Technical Reports Server (NTRS)

    Dick, G. John; Wang, Rabi

    2006-01-01

    Two modern cryogenic variants of the Pound circuit have been devised to increase the frequency stability of microwave oscillators that include cryogenic sapphire-filled cavity resonators. The original Pound circuit is a microwave frequency discriminator that provides feedback to stabilize a voltage-controlled microwave oscillator with respect to an associated cavity resonator. In the present cryogenic Pound circuits, the active microwave devices are implemented by use of state-of-the-art commercially available tunnel diodes that exhibit low flicker noise (required for high frequency stability) and function well at low temperatures and at frequencies up to several tens of gigahertz. While tunnel diodes are inherently operable as amplitude detectors and amplitude modulators, they cannot, by themselves, induce significant phase modulation. Therefore, each of the present cryogenic Pound circuits includes passive circuitry that transforms the AM into the required PM. Each circuit also contains an AM detector that is used to sample the microwave signal at the input terminal of the high-Q resonator for the purpose of verifying the desired AM null at this point. Finally, each circuit contains a Pound signal detector that puts out a signal, at the modulation frequency, having an amplitude proportional to the frequency error in the input signal. High frequency stability is obtained by processing this output signal into feedback to a voltage-controlled oscillator to continuously correct the frequency error in the input signal.

  11. A Online NIR Sensor for the Pilot-Scale Extraction Process in Fructus Aurantii Coupled with Single and Ensemble Methods

    PubMed Central

    Pan, Xiaoning; Li, Yang; Wu, Zhisheng; Zhang, Qiao; Zheng, Zhou; Shi, Xinyuan; Qiao, Yanjiang

    2015-01-01

    Model performance of the partial least squares method (PLS) alone and bagging-PLS was investigated in online near-infrared (NIR) sensor monitoring of pilot-scale extraction process in Fructus aurantii. High-performance liquid chromatography (HPLC) was used as a reference method to identify the active pharmaceutical ingredients: naringin, hesperidin and neohesperidin. Several preprocessing methods and synergy interval partial least squares (SiPLS) and moving window partial least squares (MWPLS) variable selection methods were compared. Single quantification models (PLS) and ensemble methods combined with partial least squares (bagging-PLS) were developed for quantitative analysis of naringin, hesperidin and neohesperidin. SiPLS was compared to SiPLS combined with bagging-PLS. Final results showed the root mean square error of prediction (RMSEP) of bagging-PLS to be lower than that of PLS regression alone. For this reason, an ensemble method of online NIR sensor is here proposed as a means of monitoring the pilot-scale extraction process in Fructus aurantii, which may also constitute a suitable strategy for online NIR monitoring of CHM. PMID:25875194

  12. Pilot-scale production of fuel ethanol from concentrated food waste hydrolysates using Saccharomyces cerevisiae H058.

    PubMed

    Yan, Shoubao; Chen, Xiangsong; Wu, Jingyong; Wang, Pingchao

    2013-07-01

    The aim of this study was to develop a bioprocess to produce ethanol from food waste at laboratory, semipilot and pilot scales. Laboratory tests demonstrated that ethanol fermentation with reducing sugar concentration of 200 g/L, inoculum size of 2 % (Initial cell number was 2 × 10⁶ CFU/mL) and addition of YEP (3 g/L of yeast extract and 5 g/L of peptone) was the best choice. The maximum ethanol concentration in laboratory scale (93.86 ± 1.15 g/L) was in satisfactory with semipilot scale (93.79 ± 1.11 g/L), but lower than that (96.46 ± 1.12 g/L) of pilot-scale. Similar ethanol yield and volumetric ethanol productivity of 0.47 ± 0.02 g/g, 1.56 ± 0.03 g/L/h and 0.47 ± 0.03 g/g, 1.56 ± 0.03 g/L/h after 60 h of fermentation in laboratory and semipilot fermentors, respectively, however, both were lower than that (0.48 ± 0.02 g/g, 1.79 ± 0.03 g/L/h) of pilot reactor. In addition, simple models were developed to predict the fermentation kinetics during the scale-up process and they were successfully applied to simulate experimental results.

  13. Final report for the pilot-scale thermal treatment of Lower East Fork Poplar Creek floodplain soils

    SciTech Connect

    1994-09-01

    IT Corporation (IT) was contracted by Martin Marietta Energy Systems, Inc. (Energy Systems) to perform a pilot-scale demonstration of the effectiveness of thermal desorption as a remedial technology for removing mercury from the Lower East Fork Poplar Creek (LEFPC) floodplain soil. Previous laboratory studies by Energy Systems suggested that this technology could reduce mercury to very low levels. This pilot-scale demonstration study was initiated to verify on an engineering scale the performance of thermal desorption. This report includes the details of the demonstration study, including descriptions of experimental equipment and procedures, test conditions, sampling and analysis, quality assurance (QA), detailed test results, and an engineering assessment of a conceptual full-scale treatment facility. The specific project tasks addressed in this report were performed between October 1993 and June 1994. These tasks include soil receipt, preparation, and characterization; prepilot (bench-scale) desorption tests; front-end materials handling tests; pilot tests; back-end materials handling tests; residuals treatment; and engineering scale-up assessment.

  14. Enhanced anaerobic biodegradation of OCDD-contaminated soils by Pseudomonas mendocina NSYSU: microcosm, pilot-scale, and gene studies.

    PubMed

    Tu, Y T; Liu, J K; Lin, W C; Lin, J L; Kao, C M

    2014-08-15

    In this study, microcosm and pilot-scale experiments were performed to investigate the capability and effectiveness of Pseudomonas mendocina NSYSU (P. mendocina NSYSU) on the bioremediation of octachlorodibenzo-p-dioxin (OCDD)-contaminated soils. The objectives were to evaluate the (1) characteristics of P. mendocina NSYSU, (2) feasibility of enhancing OCDD biodegradation with the addition of P. mendocina NSYSU and lecithin, and (3) variation in microbial diversity and genes responsible for the dechlorination of OCDD. P. mendocina NSYSU was inhibited when salinity was higher than 7%, and it could biodegrade OCDD under reductive dechlorinating conditions. Lecithin could serve as the solubilization agent causing the enhanced solubilization and dechlorination of OCDD. Up to 71 and 62% of OCDD could be degraded after 65 days of incubation under anaerobic conditions with and without the addition of lecithin, respectively. Decreased OCDD concentrations caused significant increase in microbial diversity. Results from the pilot-scale study show that up to 75% of OCDD could be degraded after a 2.5-month operational period with lecithin addition. Results from the gene analyses show that two genes encoding the extradiol/intradiol ring-cleavage dioxygenase and five genes encoding the hydrolase in P. mendocina NSYSU were identified and played important roles in OCDD degradation.

  15. Measurement and capture of fine and ultrafine particles from a pilot-scale pulverized coal combustor with an electrostatic precipitator

    SciTech Connect

    Ying Li; Achariya Suriyawong; Michael Daukoru; Ye Zhuang; Pratim Biswas

    2009-05-15

    Experiments were carried out in a pilot-scale pulverized coal combustor at the Energy and Environmental Research Center (EERC) burning a Powder River Basin (PRB) subbituminous coal. A scanning mobility particle sizer (SMPS) and an electrical low-pressure impactor (ELPI) were used to measure the particle size distributions (PSDs) in the range of 17 nm to 10 m at the inlet and outlet of the electrostatic precipitator (ESP). At the ESP inlet, a high number concentration of ultrafine particles was found, with the peak at approximately 75 nm. A trimodal PSD for mass concentration was observed with the modes at approximately 80-100 nm, 1-2 {mu}m, and 10 {mu}m. The penetration of ultrafine particles through the ESP increased dramatically as particle size decreased below 70 nm, attributable to insufficient or partial charging of the ultrafine particles. Injection of nanostructured fine-particle sorbents for capture of toxic metals in the flue gas caused high penetration of the ultrafine particles through the ESP. The conventional ESP was modified to enhance charging using soft X-ray irradiation. A slipstream of flue gas was introduced from the pilot-scale facility and passed through this modified ESP. Enhancement of particle capture was observed with the soft X-ray irradiation when moderate voltages were used in the ESP, indicating more efficient charging of fine particles. 32 refs., 5 figs., 1 tab.

  16. Measurement and capture of fine and ultrafine particles from a pilot-scale pulverized coal combustor with an electrostatic precipitator.

    PubMed

    Li, Ying; Suriyawong, Achariya; Daukoru, Michael; Zhuang, Ye; Biswas, Pratim

    2009-05-01

    Experiments were carried out in a pilot-scale pulverized coal combustor at the Energy and Environmental Research Center (EERC) burning a Powder River Basin (PRB) subbituminous coal. A scanning mobility particle sizer (SMPS) and an electrical low-pressure impactor (ELPI) were used to measure the particle size distributions (PSDs) in the range of 17 nm to 10 microm at the inlet and outlet of the electrostatic precipitator (ESP). At the ESP inlet, a high number concentration of ultrafine particles was found, with the peak at approximately 75 nm. A trimodal PSD for mass concentration was observed with the modes at approximately 80-100 nm, 1-2 microm, and 10 microm. The penetration of ultrafine particles through the ESP increased dramatically as particle size decreased below 70 nm, attributable to insufficient or partial charging of the ultrafine particles. Injection of nanostructured fine-particle sorbents for capture of toxic metals in the flue gas caused high penetration of the ultrafine particles through the ESP. The conventional ESP was modified to enhance charging using soft X-ray irradiation. A slipstream of flue gas was introduced from the pilot-scale facility and passed through this modified ESP. Enhancement of particle capture was observed with the soft X-ray irradiation when moderate voltages were used in the ESP, indicating more efficient charging of fine particles.

  17. Energy Efficient Aluminum Production - Pilot-Scale Cell Tests - Final Report for Phase I and Phase II

    SciTech Connect

    R. A. Christini

    1999-12-30

    A cermet anode that produces oxygen and a cathode material that is wetted by aluminum can provide a dimensionally stable inter-electrode distance in the Hall-Heroult cell. This can be used to greatly improve the energy and/or productivity efficiencies. The concept, which was developed and tested, uses a system of vertically interleaved anodes and cathodes. The major advantage of this concept is the significant increase in electrochemical surface area compared to a horizontal orientation of anode and cathode that is presently used in the Hall-Heroult process. This creates an additional advantage for energy reduction of 1.3 kWh/lb or a 20% productivity improvement. The voltages obtained in an optimized cell test met the energy objectives of the project for at least two weeks. An acceptable current efficiency was never proven, however, during either pilot scale or bench scale tests with the vertical plate configuration. This must be done before a vertical cell can be considered viab le. Anode corrosion rate must be reduced by at least a factor of three in order to produce commercial purity aluminum. It is recommended that extensive theoretical and bench scale investigations be done to improve anode materials and to demonstrate acceptable current efficiencies in a vertical plate cell before pilot scale work is continued.

  18. Pilot-scale cultivation of wall-deficient transgenic Chlamydomonas reinhardtii strains expressing recombinant proteins in the chloroplast.

    PubMed

    Zedler, Julie A Z; Gangl, Doris; Guerra, Tiago; Santos, Edgar; Verdelho, Vitor V; Robinson, Colin

    2016-08-01

    Microalgae have emerged as potentially powerful platforms for the production of recombinant proteins and high-value products. Chlamydomonas reinhardtii is a potentially important host species due to the range of genetic tools that have been developed for this unicellular green alga. Transformation of the chloroplast genome offers important advantages over nuclear transformation, and a wide range of recombinant proteins have now been expressed in the chloroplasts of C. reinhardtii strains. This is often done in cell wall-deficient mutants that are easier to transform. However, only a single study has reported growth data for C. reinhardtii grown at pilot scale, and the growth of cell wall-deficient strains has not been reported at all. Here, we report the first pilot-scale growth study for transgenic, cell wall-deficient C. reinhardtii strains. Strains expressing a cytochrome P450 (CYP79A1) or bifunctional diterpene synthase (cis-abienol synthase, TPS4) were grown for 7 days under mixotrophic conditions in a Tris-acetate-phosphate medium. The strains reached dry cell weights of 0.3 g/L within 3-4 days with stable expression levels of the recombinant proteins during the whole upscaling process. The strains proved to be generally robust, despite the cell wall-deficient phenotype, but grew poorly under phototrophic conditions. The data indicate that cell wall-deficient strains may be highly amenable for transformation and suitable for commercial-scale operations under mixotrophic growth regimes. PMID:26969037

  19. Virus removal retention challenge tests performed at lab scale and pilot scale during operation of membrane units.

    PubMed

    Humbert, H; Machinal, C; Labaye, Ivan; Schrotter, J C

    2011-01-01

    The determination of the virus retention capabilities of UF units during operation is essential for the operators of drinking water treatment facilities in order to guarantee an efficient and stable removal of viruses through time. In previous studies, an effective method (MS2-phage challenge tests) was developed by the Water Research Center of Veolia Environnement for the measurement of the virus retention rates (Log Removal Rate, LRV) of commercially available hollow fiber membranes at lab scale. In the present work, the protocol for monitoring membrane performance was transferred from lab scale to pilot scale. Membrane performances were evaluated during pilot trial and compared to the results obtained at lab scale with fibers taken from the pilot plant modules. PFU culture method was compared to RT-PCR method for the calculation of LRV in both cases. Preliminary tests at lab scale showed that both methods can be used interchangeably. For tests conducted on virgin membrane, a good consistency was observed between lab and pilot scale results with the two analytical methods used. This work intends to show that a reliable determination of the membranes performances based on RT-PCR analytical method can be achieved during the operation of the UF units.

  20. Effects of mixing on methane production during thermophilic anaerobic digestion of manure: lab-scale and pilot-scale studies.

    PubMed

    Kaparaju, Prasad; Buendia, Inmaculada; Ellegaard, Lars; Angelidakia, Irini

    2008-07-01

    The effect of mixing on anaerobic digestion of manure was evaluated in lab-scale and pilot-scale experiments at 55 degrees C. The effect of continuous (control), minimal (mixing for 10 min prior to extraction/feeding) and intermittent mixing (withholding mixing for 2h prior to extraction/feeding) on methane production was investigated in three lab-scale continuously stirred tank reactors. On comparison to continuous mixing, intermittent and minimal mixing strategies improved methane productions by 1.3% and 12.5%, respectively. Pilot-scale studies also supported the lab-scale results with an average 7% increase in biogas yields during intermittent mixing compared to continuous mixing. The effect of mixing intensities (minimal, gentle or vigorous) in batch assays at 55 degrees C showed that when the process was overloaded by high substrate to inoculum ratio (40/60), gentle (35 times per minute) or minimal mixing (10 min mixing before feeding) was advantageous compared to vigorous mixing (110 times per minute). On the other hand, under low substrate to inoculum ratio (10/90), gentle mixing was the best. The study thus indicated that mixing schemes and intensities have some effect on anaerobic digestion of manures.

  1. A pilot scale study of a sequencing batch reactor treating municipal wastewater operated via the UP-PND process.

    PubMed

    Kornaros, M; Marazioti, C; Lyberatos, G

    2008-01-01

    SBRs are usually preferred as small and decentralized wastewater treatment systems. We have demonstrated previously that using a frequent enough switching between aerobic and anoxic conditions and a specific to the treated wastewater aerobic to anoxic phase ratio, it is possible to by-pass the second step of nitrification (i.e. conversion of nitrite to nitrate nitrogen). This innovative process for nitrate by-pass has been branded as UP-PND (University of Patras-Partial Nitrification Denitrification) (WO 2006/129132). The proved methodology was successfully transferred from a lab-scale SBR reactor treating synthetic wastewater to a pilot-scale SBR system treating real wastewater. In this work we present the results from the operation of this pilot-scale SBR, constructed in the Wastewater Treatment Plant of Patras (Greece), using 6-hour, 8-hour and 12-hour cycles. It is demonstrated that three pairs of aerobic/anoxic phases with a relative duration of 1:2 (8-hour cycle) and 2:3 (12-hour cycle) secures the desired by-pass of nitrate production. PMID:18701797

  2. Cryogenic test technology, 1984

    NASA Astrophysics Data System (ADS)

    North, R. J.; Schimanski, D.; Hartzuiker, J. P.

    1985-04-01

    This report reviews the new information available on cryogenic test technology since the report of the Converters' Group on Cryogenic Test Technology was written in 1981. The present position is summarized. The major events since the Converters' report have been the completion and commissioning of the National Transonic Facility (NTF), the suspension of further work on the Douglas 4-WT blowdown tunnel, the conversion of ONERA T2 for cryogenic operation, the steady progress with the DF-LP KKK, and the slow but positive progress with the ETW project, including installation of the pilot tunnel PETW.

  3. FRIB Cryogenic Plant Status

    NASA Astrophysics Data System (ADS)

    Dixon, K.; Ganni, V.; Knudsen, P.; Casagrande, F.

    2015-12-01

    After practical changes were approved to the initial conceptual design of the cryogenic system for MSU FRIB and an agreement was made with JLab in 2012 to lead the design effort of the cryogenic plant, many activities are in place leading toward a cool-down of the linacs prior to 2018. This is mostly due to using similar equipment used at CHLII for the 12 GeV upgrade at JLab and an aggressive schedule maintained by the MSU Conventional Facilities department. Reported here is an updated status of the cryogenic plant, including the equipment procurement status, plant layout, facility equipment and project schedule.

  4. SNS Cryogenic Systems Commissioning

    SciTech Connect

    D. Hatfield; F. Casagrande; I. Campisi; P. Gurd; M. Howell; D. Stout; H. Strong; D. Arenius; J. Creel; K. Dixon; V. Ganni; and P. Knudsen

    2005-08-29

    The Spallation Neutron Source (SNS) is under construction at Oak Ridge National Laboratory. The cold section of the Linac consists of 81 superconducting radio frequency cavities cooled to 2.1K by a 2400 watt cryogenic refrigeration system. The major cryogenic system components include warm helium compressors with associated oil removal and gas management, 4.5K cold box, 7000L liquid helium dewar, 2.1K cold box (consisting of 4 stages of cold compressors), gaseous helium storage, helium purification and gas impurity monitoring system, liquid nitrogen storage and the cryogenic distribution transfer line system. The overall system commissioning and future plans will be presented.

  5. SNS Cryogenic Systems Commissioning

    SciTech Connect

    Hatfield, D.; Casagrande, F.; Campisi, I.; Gurd, P.; Howell, M.; Stout, D.; Strong, H.; Arenius, D.; Creel, J.; Dixon, K.; Ganni, V.; Knudsen, P.

    2006-04-27

    The Spallation Neutron Source (SNS) is under construction at Oak Ridge National Laboratory. The cold section of the Linac consists of 81 superconducting radio frequency cavities cooled to 2.1K by a 2400 watt cryogenic refrigeration system. The major cryogenic system components include warm helium compressors with associated oil removal and gas management, 4.5K cold box, 7000L liquid helium dewar, 2.1K cold box (consisting of 4 stages of cold compressors), gaseous helium storage, helium purification and gas impurity monitoring system, liquid nitrogen storage and the cryogenic distribution transfer line system. The overall system commissioning and future plans will be presented.

  6. Status of the ESS cryogenic system

    SciTech Connect

    Weisend II, J. G.; Darve, C.; Gallimore, S.; Hees, W.; Jurns, J.; Köttig, T.; Ladd, P.; Molloy, S.; Parker, T.; Wang, X. L.

    2014-01-29

    The European Spallation Source (ESS) is a neutron science facility funded by a collaboration of 17 European countries currently under design and construction in Lund, Sweden. The centerpiece of ESS is a 2.5 GeV proton linac utilizing superconducting RF cavities operating at 2 K. In addition to cooling the SRF cavities, cryogenics is also used at ESS in the liquid hydrogen moderators surrounding the target. ESS also uses both liquid helium and liquid nitrogen in a number of the planned neutron instruments. There is also a significant cryogenic installation associated with the site acceptance testing of the ESS cryomodules. The ESS cryogenic system consists of 3 separate helium refrigeration/liquefaction plants supplying the accelerator, target moderators and instruments. An extensive cryogenic distribution system connects the accelerator cryoplant with the cryomodules. This paper describes the preliminary design of the ESS cryogenic system including the expected heat loads. Challenges associated with the required high reliability and turn-down capability will also be discussed. A unique feature of ESS is its commitment to sustainability and energy recovery. A conceptual design for recovering waste heat from the helium compressors for use in the Lund district heating system will also be described.

  7. SUPERCRITICAL WATER PARTIAL OXIDATION PHASE I - PILOT-SCALE TESTING/FEASIBILTY SUDIES FINAL REPORT

    SciTech Connect

    SPRITZER.M; HONG,G

    2005-01-01

    General Atomics (GA) is developing Supercritical Water Partial Oxidation (SWPO) as a means of producing hydrogen from low-grade biomass and other waste feeds. The Phase I Pilot-scale Testing/Feasibility Studies have been successfully completed and the results of that effort are described in this report. The key potential advantage of the SWPO process is the use of partial oxidation in-situ to rapidly heat the gasification medium, resulting in less char formation and improved hydrogen yield. Another major advantage is that the high-pressure, high-density aqueous environment is ideal for reacting and gasifying organics of all types. The high water content of the medium encourages formation of hydrogen and hydrogen-rich products and is especially compatible with high water content feeds such as biomass materials. The high water content of the medium is also effective for gasification of hydrogen-poor materials such as coal. A versatile pilot plant for exploring gasification in supercritical water has been established at GA's facilities in San Diego. The Phase I testing of the SWPO process with wood and ethanol mixtures demonstrated gasification efficiencies of about 90%, comparable to those found in prior laboratory-scale SCW gasification work carried out at the University of Hawaii at Manoa (UHM), as well as other biomass gasification experience with conventional gasifiers. As in the prior work at UHM, a significant amount of the hydrogen found in the gas phase products is derived from the water/steam matrix. The studies at UHM utilized an indirectly heated gasifier with an activated carbon catalyst. In contrast, the GA studies utilized a directly heated gasifier without catalyst, plus a surrogate waste fuel. Attainment of comparable gasification efficiencies without catalysis is an important advancement for the GA process, and opens the way for efficient hydrogen production from low-value, dirty feed materials. The Phase I results indicate that a practical means to

  8. CRYOGENICS IN BEPCII UPGRADE.

    SciTech Connect

    JIA,L.; WANG,L.; LI,S.

    2002-07-22

    THIS PAPER PRESENTS A CRYOGENIC DESIGN FOR UPGRADING THE BEIJING ELECTRON POSITRON COLLIDER AT THE INSTITUTE OF HIGH ENERGY PHYSICS IN BEIJING. THE UPGRADE INVOLVES 3 NEW SUPERCONDUCTING FACILITIES, THE INTERACTION REGION QUADRUPOLE MAGNETS, THE DETECTOR SOLENOID MAGNETS AND THE SRF CAVITIES. FOR COOLING OF THESE DEVICES, A NEW CRYPLANT WITH A TOTAL CAPACITY OF 1.0KW AT 4.5K IS TO BE BUILT AT IHEP. AN INTEGRATED CRYOGENIC DESIGN TO FIT THE BEPCII CRYOGENIC LOADS WITH HIGH EFFICIENCY IS CARRIEDOUT USING COMPUTATIONAL PROCESS ANALYSIS SOFTWARE WITH THE EMPHASES ON ECONOMICS AND SAFETY IN BOTH CONSTRUCTION AND OPERATION OF THE PLANT. THIS PAPER DESCRIBES THE CRYOGENIC CHARACTERISTICS OF EACH SUPERCONDUCTING DEVICE, THEIR COOLING SCHEMES AND THE OVERALL CRYOPLANT.

  9. Cryogenic Insulation Systems

    NASA Technical Reports Server (NTRS)

    Augustynowicz, S. D.; Fesmire, J. E.; Wikstrom, J. P.

    1999-01-01

    The results of a comparative study of cryogenic insulation systems performed are presented. The key aspects of thermal insulation relative to cryogenic system design, testing, manufacturing, and maintenance are discussed. An overview of insulation development from an energy conservation perspective is given. Conventional insulation materials for cryogenic applications provide three levels of thermal conductivity. Actual thermal performance of standard multilayer insulation (MLI) is several times less than laboratory performance and often 10 times worse than ideal performance. The cost-effectiveness of the insulation system depends on thermal performance; flexibility and durability; ease of use in handling, installation, and maintenance; and overall cost including operations, maintenance, and life cycle. Results of comprehensive testing of both conventional and novel materials such as aerogel composites using cryostat boil-off methods are given. The development of efficient, robust cryogenic insulation systems that operate at a soft vacuum level is the primary focus of this paper.

  10. Radioactive-gas separation technique

    NASA Technical Reports Server (NTRS)

    Haney, R.; King, K. J.; Nellis, D. O.; Nisson, R. S.; Robling, P.; Womack, W.

    1977-01-01

    Cryogenic technique recovers gases inexpensively. Method uses differences in vapor pressures, melting points, and boiling points of components in gaseous mixture. Series of temperature and pressure variations converts gases independently to solid and liquid states, thereby simplifying separation. Apparatus uses readily available cryogen and does not require expensive refrigeration equipment.

  11. Settled Cryogenic Propellant Transfer

    NASA Technical Reports Server (NTRS)

    Kutter, Bernard F.; Zegler, Frank; Sakla, Steve; Wall, John; Hopkins, Josh; Saks, Greg; Duffey, Jack; Chato, David J.

    2006-01-01

    Cryogenic propellant transfer can significantly benefit NASA s space exploration initiative. LMSSC parametric studies indicate that "Topping off" the Earth Departure Stage (EDS) in LEO with approx.20 mT of additional propellant using cryogenic propellant transfer increases the lunar delivered payload by 5 mT. Filling the EDS to capacity in LEO with 78 mT of propellants increases the delivered payload by 20 mT. Cryogenic propellant transfer is directly extensible to Mars exploration in that it provides propellant for the Mars Earth Departure stage and in-situ propellant utilization at Mars. To enable the significant performance increase provided by cryogenic propellant transfer, the reliability and robustness of the transfer process must be guaranteed. By utilizing low vehicle acceleration during the cryogenic transfer the operation is significantly simplified and enables the maximum use of existing, reliable, mature upper stage cryogenic-fluid-management (CFM) techniques. Due to settling, large-scale propellant transfer becomes an engineering effort, and not the technology development endeavor required with zero-gravity propellant transfer. The following key CFM technologies are all currently implemented by settling on both the Centaur and Delta IV upper stages: propellant acquisition, hardware chilldown, pressure control, and mass gauging. The key remaining technology, autonomous rendezvous and docking, is already in use by the Russians, and must be perfected for NASA whether the use of propellant transfer is utilized or not.

  12. Cryogenic Moisture Apparatus

    NASA Technical Reports Server (NTRS)

    Fesmire, James; Smith, Trent; Breakfield, Robert; Baughner, Kevin; Heckle, Kenneth; Meneghelli, Barry

    2010-01-01

    The Cryogenic Moisture Apparatus (CMA) is designed for quantifying the amount of moisture from the surrounding air that is taken up by cryogenic-tank-insulating material specimens while under typical conditions of use. More specifically, the CMA holds one face of the specimen at a desired low temperature (e.g., the typical liquid-nitrogen temperature of 77 K) while the opposite face remains exposed to humid air at ambient or near-ambient temperature. The specimen is weighed before and after exposure in the CMA. The difference between the "after" and "before" weights is determined to be the weight of moisture absorbed by the specimen. Notwithstanding the term "cryogenic," the CMA is not limited to cryogenic applications: the low test temperature can be any temperature below ambient, and the specimen can be made of any material affected by moisture in air. The CMA is especially well suited for testing a variety of foam insulating materials, including those on the space-shuttle external cryogenic tanks, on other cryogenic vessels, and in refrigerators used for transporting foods, medicines, and other perishables. Testing is important because absorbed moisture not only adds weight but also, in combination with thermal cycling, can contribute to damage that degrades insulating performance. Materials are changed internally when subjected to large sub-ambient temperature gradients.

  13. Spacecraft cryogenic gas storage systems

    NASA Technical Reports Server (NTRS)

    Rysavy, G.

    1971-01-01

    Cryogenic gas storage systems were developed for the liquid storage of oxygen, hydrogen, nitrogen, and helium. Cryogenic storage is attractive because of the high liquid density and low storage pressure of cryogens. This situation results in smaller container sizes, reduced container-strength levels, and lower tankage weights. The Gemini and Apollo spacecraft used cryogenic gas storage systems as standard spacecraft equipment. In addition to the Gemini and Apollo cryogenic gas storage systems, other systems were developed and tested in the course of advancing the state of the art. All of the cryogenic storage systems used, developed, and tested to date for manned-spacecraft applications are described.

  14. The efficacy of a commercial competitive exclusion product on Campylobacter colonization in broiler chickens in a 5-week pilot-scale study

    PubMed Central

    Schneitz, C.; Hakkinen, M.

    2016-01-01

    The efficacy of the commercial competitive exclusion product Broilact against Campylobacter jejuni was evaluated in broiler chickens in a 5-week pilot-scale study. Newly-hatched broiler chicks were brought from a commercial hatchery. After arrival 50 seeder chicks were challenged orally with approximately 103 cfu of C. jejuni, wing marked, and placed back in a delivery box and moved to a separate room. The rest of the chicks (contact chicks) were placed in floor pens, 100 chicks per pen. Birds in two pens were treated orally on the day of hatch with the commercial competitive exclusion (CE) product Broilact, and three pens were left untreated. The following day 10 seeder chicks were introduced into the Broilact treated and untreated control pens. One pen was left both untreated and unchallenged (0-control). Each week the ceca of 10 contact chicks and one seeder chick were examined quantitatively for Campylobacter. The treatment prevented or significantly reduced the colonization of the challenge organism in the ceca during the two first weeks; the percentage of colonized birds being 0% after the first week and 30% after the second week in the Broilact treated groups but was 100% in the control groups the entire 5-week rearing period. During the third rearing week the proportion of Campylobacter positive birds started to increase in the treated pens, being 80% after the third week and 95 and 90% after the fourth and fifth rearing weeks, respectively. Similarly the average count of Campylobacter in the cecal contents of the Broilact treated chicks started to increase, the difference between the treated and control chicks being 1.4 logs at the end of the rearing period. Although the protective effect was temporary and occurred only during the first two weeks of the rearing period, the results of this study support the earlier observations that CE flora designed to protect chicks from Salmonella may also reduce Campylobacter colonization of broiler chickens. PMID

  15. The efficacy of a commercial competitive exclusion product on Campylobacter colonization in broiler chickens in a 5-week pilot-scale study.

    PubMed

    Schneitz, C; Hakkinen, M

    2016-05-01

    The efficacy of the commercial competitive exclusion product Broilact against Campylobacter jejuni was evaluated in broiler chickens in a 5-week pilot-scale study. Newly-hatched broiler chicks were brought from a commercial hatchery. After arrival 50 seeder chicks were challenged orally with approximately 10(3) cfu of C. jejuni, wing marked, and placed back in a delivery box and moved to a separate room. The rest of the chicks (contact chicks) were placed in floor pens, 100 chicks per pen. Birds in two pens were treated orally on the day of hatch with the commercial competitive exclusion (CE) product Broilact, and three pens were left untreated. The following day 10 seeder chicks were introduced into the Broilact treated and untreated control pens. One pen was left both untreated and unchallenged (0-control). Each week the ceca of 10 contact chicks and one seeder chick were examined quantitatively for Campylobacter The treatment prevented or significantly reduced the colonization of the challenge organism in the ceca during the two first weeks; the percentage of colonized birds being 0% after the first week and 30% after the second week in the Broilact treated groups but was 100% in the control groups the entire 5-week rearing period. During the third rearing week the proportion of Campylobacter positive birds started to increase in the treated pens, being 80% after the third week and 95 and 90% after the fourth and fifth rearing weeks, respectively. Similarly the average count of Campylobacter in the cecal contents of the Broilact treated chicks started to increase, the difference between the treated and control chicks being 1.4 logs at the end of the rearing period. Although the protective effect was temporary and occurred only during the first two weeks of the rearing period, the results of this study support the earlier observations that CE flora designed to protect chicks from Salmonella may also reduce Campylobacter colonization of broiler chickens. PMID

  16. The efficacy of a commercial competitive exclusion product on Campylobacter colonization in broiler chickens in a 5-week pilot-scale study.

    PubMed

    Schneitz, C; Hakkinen, M

    2016-05-01

    The efficacy of the commercial competitive exclusion product Broilact against Campylobacter jejuni was evaluated in broiler chickens in a 5-week pilot-scale study. Newly-hatched broiler chicks were brought from a commercial hatchery. After arrival 50 seeder chicks were challenged orally with approximately 10(3) cfu of C. jejuni, wing marked, and placed back in a delivery box and moved to a separate room. The rest of the chicks (contact chicks) were placed in floor pens, 100 chicks per pen. Birds in two pens were treated orally on the day of hatch with the commercial competitive exclusion (CE) product Broilact, and three pens were left untreated. The following day 10 seeder chicks were introduced into the Broilact treated and untreated control pens. One pen was left both untreated and unchallenged (0-control). Each week the ceca of 10 contact chicks and one seeder chick were examined quantitatively for Campylobacter The treatment prevented or significantly reduced the colonization of the challenge organism in the ceca during the two first weeks; the percentage of colonized birds being 0% after the first week and 30% after the second week in the Broilact treated groups but was 100% in the control groups the entire 5-week rearing period. During the third rearing week the proportion of Campylobacter positive birds started to increase in the treated pens, being 80% after the third week and 95 and 90% after the fourth and fifth rearing weeks, respectively. Similarly the average count of Campylobacter in the cecal contents of the Broilact treated chicks started to increase, the difference between the treated and control chicks being 1.4 logs at the end of the rearing period. Although the protective effect was temporary and occurred only during the first two weeks of the rearing period, the results of this study support the earlier observations that CE flora designed to protect chicks from Salmonella may also reduce Campylobacter colonization of broiler chickens.

  17. Solid-state fermentation of soybean residues for bioflocculant production in a pilot-scale bioreactor system.

    PubMed

    Zulkeflee, Zufarzaana; Sánchez, Antoni

    2014-01-01

    An innovative approach using soybean residues for the production of bioflocculants through solid-state fermentation was carried out in 4.5 L near-to-adiabatic bioreactors at pilot-scale level. An added inoculum of the strain Bacillus subtilis UPMB13 was tested in comparison with control reactors without any inoculation after the thermophilic phase of the fermentation. The flocculating performances of the extracted bioflocculants were tested on kaolin suspensions, and crude bioflocculants were obtained from 20 g of fermented substrate through ethanol precipitation. The production of bioflocculants was observed to be higher during the death phase of microbial growth. The bioflocculants were observed to be granular in nature and consisted of hydroxyl, carboxyl and methoxyl groups that aid in their flocculating performance. The results show the vast potential of the idea of using wastes to produce bioactive materials that can replace the current dependence on chemicals, for future prospect in water treatment applications. PMID:25259492

  18. Suspended sludge and biofilm shaped different anammox communities in two pilot-scale one-stage anammox reactors.

    PubMed

    Zheng, Bingyu; Zhang, Liang; Guo, Jianhua; Zhang, Shujun; Yang, Anming; Peng, Yongzhen

    2016-07-01

    The abundance and diversity of anammox bacteria was investigated in two pilot-scale integrated fixed-film activated sludge (IFAS) reactors treating high ammonium wastewater. Reactor A was inoculated with nitrifying sludge, while Reactor B was inoculated with suspended anammox sludge with the dominant anammox bacteria of Candidatus 'Kuenenia'. After 180days' operation, the predominate anammox bacteria was Candidatus 'Brocadia' (65%) in the biofilm, while Candidatus 'Kuenenia' (86%) outcompeted with other anammox bacteria in suspended sludge in Reactor A. Candidatus 'Kuenenia' were dominated in suspended sludge through the entire experiment in Reactor B. In contrast, the predominated species shifted from Candidatus 'Kuenenia' (89%) into Candidatus 'Brocadia' (66%) in the biofilm of Reactor B. This study indicated that Candidatus 'Brocadia' preferred to grow in the biofilm, while Candidatus 'Kuenenia' would dominant over other anammox bacteria in the suspended sludge. Further studies are required to identify the internal factors affecting the distribution of anammox bacteria. PMID:27023382

  19. A pilot scale anoxic/oxic membrane bioreactor (A/O MBR) for woolen mill dyeing wastewater treatment.

    PubMed

    Zheng, Xiang; Fan, Yao-bo; Wei, Yuan-song

    2003-07-01

    A pilot-scale (10 m3/d) anoxic/oxic membrane bioreactor (A/O MBR) was tested for dyeing wastewater treatment of woolen mill without wasting sludge in 125 days operation. Results showed that the effluent quality was excellent, i.e. effluent COD less than 25 mg/L, BOD5 under 5 mg/L, turbidity lower than 0.65 NTU, and colour less than 30 DT, and met with the reuse water standard of China. The removal rates of COD, BOD5, colour, and turbidity were 92.4%, 98.4%, 74% and 98.9%, respectively. Constant-flux operation mode was carried out in this study, and backwash was effective for reducing membrane fouling and maintaining constant flux. Membrane fouling had heavy impact on energy consumption. More attention should be paid on pipe selection and design for the sidestream MBR system, too.

  20. The influences of the recycle process on the bacterial community in a pilot scale microalgae raceway pond.

    PubMed

    Erkelens, Mason; Ball, Andrew S; Lewis, David M

    2014-04-01

    The use of recycled media has been shown to be a necessary step within the lifecycle of microalgal biofuels for economic sustainability and reducing the water footprint. However the impact of the harvesting of microalgae on the bacterial load of the recycled water has yet to be investigated. Within this study PCR-DGGE and real-time PCR was used to evaluate the bacterial community dynamics within the recycled water following harvest and concentration steps for a pilot scale open pond system (120,000L), which was developed for the production of green crude oil from Tetraselmis sp. in hyper saline water. Two stages were used in the harvesting; Stage 1 electroflocculation, and Stage 2 centrifugation. Electroflocculation was shown to have little effect on the bacterial cell concentration. In contrast bacterial diversity and cell concentration within the centrifugation step was greatly reduced. PMID:24631152

  1. Combustion behaviours of tobacco stem in a thermogravimetric analyser and a pilot-scale fluidized bed reactor.

    PubMed

    Yang, Zixu; Zhang, Shihong; Liu, Lei; Li, Xiangpeng; Chen, Hanping; Yang, Haiping; Wang, Xianhua

    2012-04-01

    Despite its abundant supply, tobacco stem has not been exploited as an energy source in large scale. This study investigates the combustion behaviours of tobacco stem in a thermogravimetric analyser (TGA) and a pilot-scale fluidized bed (FB). Combustion characteristics, including ignition and burnout index, and combustion reaction kinetics were studied. Experiments in the FB investigated the effects of different operating conditions, such as primary air flow, secondary air flow and feeding rates, on the bed temperature profiles and combustion efficiency. Two kinds of bed materials cinder and silica sand were used in FB and the effect of bed materials on agglomeration was studied. The results indicated that tobacco stem combustion worked well in the FB. When operation condition was properly set, the tobacco stem combustion efficiency reached 94%. In addition, compared to silica sand, cinder could inhibit agglomeration during combustion because of its high aluminium content.

  2. The influences of the recycle process on the bacterial community in a pilot scale microalgae raceway pond.

    PubMed

    Erkelens, Mason; Ball, Andrew S; Lewis, David M

    2014-04-01

    The use of recycled media has been shown to be a necessary step within the lifecycle of microalgal biofuels for economic sustainability and reducing the water footprint. However the impact of the harvesting of microalgae on the bacterial load of the recycled water has yet to be investigated. Within this study PCR-DGGE and real-time PCR was used to evaluate the bacterial community dynamics within the recycled water following harvest and concentration steps for a pilot scale open pond system (120,000L), which was developed for the production of green crude oil from Tetraselmis sp. in hyper saline water. Two stages were used in the harvesting; Stage 1 electroflocculation, and Stage 2 centrifugation. Electroflocculation was shown to have little effect on the bacterial cell concentration. In contrast bacterial diversity and cell concentration within the centrifugation step was greatly reduced.

  3. Pilot-Scale In-situ Biosequestration of Uranium in Groundwater at the Monument Valley UMTRA Site

    NASA Astrophysics Data System (ADS)

    Zhong, H.; Gutierrez, D. I.; Abel, E. J.; Johnson, R. H.; Root, R. A.; Chorover, J.; Brusseau, M. L. L.

    2015-12-01

    In-situ biosequestration, wherein electron-donating substrates are injected to promote microbial-associated sequestration of contaminants, is one promising enhanced-attenuation technique for remediation of groundwater containing arsenic, uranium, selenium, and similar constituents. A pilot-scale test of in-situ biosequestration for uranium in groundwater was conducted at a former uranium mining site in Monument Valley, Arizona. Approximately 20 m3 of 0.5% ethanol solution was injected into a test zone of the alluvial aquifer. Groundwater was sampled periodically before, during, and after the injection. The relevant constituents, such as uranium, nitrogen species, sulfur species, anions/cations, ethanol, and S and N isotopes, were monitored to characterize the biosequestration process. Sediment samples were also collected before and after the injection for monitoring changes in sediment properties, mineral geochemical composition, microbial community composition, and microbial activity.

  4. HANFORD MEDIUM-LOW CURIE WASTE PRETREATMENT ALTERNATIVES PROJECT FRACTIONAL CRYSTALLIZATION PILOT SCALE TESTING FINAL REPORT

    SciTech Connect

    HERTING DL

    2008-09-16

    The Fractional Crystallization Pilot Plant was designed and constructed to demonstrate that fractional crystallization is a viable way to separate the high-level and low-activity radioactive waste streams from retrieved Hanford single-shell tank saltcake. The focus of this report is to review the design, construction, and testing details of the fractional crystallization pilot plant not previously disseminated.

  5. Pilot scale production of the vaccine adjuvant Proteoliposome derived Cochleates (AFCo1) from Neisseria meningitidis serogroup B

    PubMed Central

    2013-01-01

    The use of new adjuvants in vaccine formulations is a subject of current research. Only few parenteral adjuvants have been licensed. We have developed a mucosal and parenteral adjuvant known as AFCo1 (Adjuvant Finlay Cochleate 1, derived from proteoliposomes of N. meningitidis B) using a dialysis procedure to produce them on lab scale. The immunogenicity of the AFCo1 produced by dialysis has been already evaluated, but it was necessary to demonstrate the feasibility of a larger-scale manufacturing process. Therefore, we used a crossflow diafiltration system (CFS) that allows easy scale up to obtain large batches in an aseptic environment. The aim of this work was to produce AFCo1 on pilot scale, while conserving the adjuvant properties. The proteoliposomes (raw material) were resuspended in a buffer containing sodium deoxycholate and were transformed into AFCo1 under the action of a calcium forming buffer. The detergent was removed from the protein solution by diafiltration to a constant volume. In this CFS, we used a hollow fiber cartridge from Amicon (polysulfona cartridge of 10 kDa porosity, 1mm channel diameter of fiber and 0.45 m2 area of filtration), allowing production of a batch of up to 20 L. AFCo1 were successfully produced by tangential filtration to pilot scale. The batch passed preliminary stability tests. Nasal immunization of BALB/c mice, induced specific saliva IgA and serum IgG. The induction of Th1 responses were demonstrated by the induction of IgG2a, IFNγ and not IL-5. The adjuvant action over Neisseria (self) antigens and with co-administered (heterologous) antigens such as ovalbumin and a synthetic peptide from haemolytic Streptococcus B was also demonstrated. PMID:23458578

  6. Pilot-Scale Demonstration of Pefi's Oxygenated Transportation Fuels Production Technology

    SciTech Connect

    2005-05-01

    Coal-cleaning processes have been utilized to increase the heating value of coal by extracting ash-forming minerals in the coal. These processes involve the crushing or grinding of raw coal followed by physical separation processes, taking advantage of the density difference between carbonaceous particles and mineral particles. In addition to the desired increase in the heating value of coal, a significant reduction of the sulfur content of the coal fed to a combustion unit is effected by the removal of pyrite and other sulfides found in the mineral matter. WRI is assisting PulseWave to develop an alternate, more efficient method of liberating and separating the undesirable mineral matter from the carbonaceous matter in coal. The approach is based on PulseWave's patented resonance disintegration technology that reduces that particle size of materials by application of destructive resonance, shock waves, and vortex generating forces. Illinois No.5 coal, a Wyodak coal, and a Pittsburgh No.8 coal were processed using the resonance disintegration apparatus then subjected to conventional density separations. Initial microscopic results indicate that up to 90% of the pyrite could be liberated from the coal in the machine, but limitations in the density separations reduced overall effectiveness of contaminant removal. Approximately 30-80% of the pyritic sulfur and 30-50% of the mercury was removed from the coal. The three coals (both with and without the pyritic phase separated out) were tested in WRI's 250,000 Btu/hr Combustion Test Facility, designed to replicate a coal-fired utility boiler. The flue gases were characterized for elemental, particle bound, and total mercury in addition to sulfur. The results indicated that pre-combustion cleaning could reduce a large fraction of the mercury emissions.

  7. Pilot scale evaluation of sorting technologies for CCA treated wood waste.

    PubMed

    Blassino, Monika; Solo-Gabriele, Helena; Townsend, Timothy

    2002-06-01

    Two sorting technologies including a chemical stain method and an x-ray fluorescence technique were investigated for separating chromated copper arsenate (CCA) treated wood from other wood types in the wood waste stream. Stains were investigated in both laboratory and field settings. Studies included specially mixed solutions with chrome azurol, 1-(2-pyridylazo)-2-naphthol (PAN) and rubeanic acid chemicals. X-ray fluorescence was tested in the laboratory using a commercially available x-ray fluorescence spectrometer. Laboratory scale experiments showed that both technologies were able to detect CCA treated wood in mixtures of treated wood and untreated wood, with detection limits on the order of 3 to 5% CCA. Results from field experiments at construction and demolition facilities indicate that although the chemical stains can be effectively used to identify CCA treated wood waste in field settings, their use will be limited to sorting relatively small wood waste piles due to increased labor and time needed for processing the wood waste. Operational parameters for sorting using x-ray fluorescence technology were established. These parameters concluded that arsenic was the most sensitive metal for analysis, analysis time was less than 2 seconds per wood sample, and the maximum separation distance between the sample and the x-ray probe was 2.5 cm. X-ray technology shows considerable promise for separating large quantities of CCA-treated wood from other wood types in the field using an on-line sorting system.

  8. Pilot scale evaluation of sorting technologies for CCA treated wood waste.

    PubMed

    Blassino, Monika; Solo-Gabriele, Helena; Townsend, Timothy

    2002-06-01

    Two sorting technologies including a chemical stain method and an x-ray fluorescence technique were investigated for separating chromated copper arsenate (CCA) treated wood from other wood types in the wood waste stream. Stains were investigated in both laboratory and field settings. Studies included specially mixed solutions with chrome azurol, 1-(2-pyridylazo)-2-naphthol (PAN) and rubeanic acid chemicals. X-ray fluorescence was tested in the laboratory using a commercially available x-ray fluorescence spectrometer. Laboratory scale experiments showed that both technologies were able to detect CCA treated wood in mixtures of treated wood and untreated wood, with detection limits on the order of 3 to 5% CCA. Results from field experiments at construction and demolition facilities indicate that although the chemical stains can be effectively used to identify CCA treated wood waste in field settings, their use will be limited to sorting relatively small wood waste piles due to increased labor and time needed for processing the wood waste. Operational parameters for sorting using x-ray fluorescence technology were established. These parameters concluded that arsenic was the most sensitive metal for analysis, analysis time was less than 2 seconds per wood sample, and the maximum separation distance between the sample and the x-ray probe was 2.5 cm. X-ray technology shows considerable promise for separating large quantities of CCA-treated wood from other wood types in the field using an on-line sorting system. PMID:12152897

  9. CRYOTE (Cryogenic Orbital Testbed) Concept

    NASA Technical Reports Server (NTRS)

    Gravlee, Mari; Kutter, Bernard; Wollen, Mark; Rhys, Noah; Walls, Laurie

    2009-01-01

    Demonstrating cryo-fluid management (CFM) technologies in space is critical for advances in long duration space missions. Current space-based cryogenic propulsion is viable for hours, not the weeks to years needed by space exploration and space science. CRYogenic Orbital TEstbed (CRYOTE) provides an affordable low-risk environment to demonstrate a broad array of critical CFM technologies that cannot be tested in Earth's gravity. These technologies include system chilldown, transfer, handling, health management, mixing, pressure control, active cooling, and long-term storage. United Launch Alliance is partnering with Innovative Engineering Solutions, the National Aeronautics and Space Administration, and others to develop CRYOTE to fly as an auxiliary payload between the primary payload and the Centaur upper stage on an Atlas V rocket. Because satellites are expensive, the space industry is largely risk averse to incorporating unproven systems or conducting experiments using flight hardware that is supporting a primary mission. To minimize launch risk, the CRYOTE system will only activate after the primary payload is separated from the rocket. Flying the testbed as an auxiliary payload utilizes Evolved Expendable Launch Vehicle performance excess to cost-effectively demonstrate enhanced CFM.

  10. SEPARATION OF VAPOR-PHASE ALCOHOL/WATER MIXTURES VIA FRACTIONAL CONDENSATION USING A PILOT-SCALE DEPHLEGMATOR: ENHANCEMENT OF THE PREVAPORATION PROCESS SEPARATION FACTOR

    EPA Science Inventory

    In prevaporation, a liquid mixture contacts a membrane surface that preferentially permeates one of the liquid components as a vapor. Our approach to improving pervaporation performance is to replace the one-stage condenser traditionally used to condense the permeate with a frac...

  11. Cryogenic engineering and superconductor technology; Proceedings of the 14th International Cryogenic Engineering Conference and International Cryogenic Materials Conference, Kiev, Ukraine, June 8-12, 1992

    NASA Astrophysics Data System (ADS)

    Komarek, P.; Rizzuto, C.

    Consideration is given to application concepts of small regenerative cryocoolers in superconducting magnet systems, thermoelectric materials for Peltier cryogenic coolers, closed-cycle liquid helium refrigerators, built-in cryogenic control fixtures with electric drive, large cryogenic helium systems for superconducting magnets, low temperature adsorptive hydrogen isotope separation, cryogenic thermometry for space testing systems, performance of parallel flow He-II heat exchangers, and transient heat transfer to liquid helium at a 100 Hz pulsed heat load. Also discussed are He II cooling of a large superconducting magnet system, a computer code for simulation of thermal processes during quench in superconducting magnet windings, quench energies of multistable composite superconductors, a superconducting hydrogen-cooled switch on Nb-Sn tape, a gravity radiometer with coupled superconducting suspensions, new design of RSFQ logic family, and high-temperature Josephson junctions and their applications.

  12. DEMONSTRATION OF PILOT-SCALE PREVAPORATION SYSTEMS FOR VOLATILE ORGANIC COMPOUND REMOVAL FROM A SURFACTANT ENHANCED AQUIFER REMEDIATION FLUID. I. SPIRAL WOUND MEMBRANE MODULES

    EPA Science Inventory

    During the summer of 1996, a pilot-scale demonstration of a surfactant enhanced aquifer remediation (SEAR) process for removal of dense non-aqueous phase liquids (DNAPLs) from soils was conducted at Hill Air Force Base in Layton, Utah. Five thousand gallons of the extracted DNAP...

  13. Superfund Technology Evaluation Report: SITE Program Demonstration Test Shirco Pilot-Scale Infrared Incineration System at the Rose Township Demode Road Superfund Site Volume I

    EPA Science Inventory

    The Shirco Pilot-Scale Infrared Incineration System was evaluated during a series of seventeen test runs under varied operating conditions at the Demode Road Superfund Site located in Rose Township, Michigan. The tests sought to demonstrate the effectiveness of the unit and the t...

  14. Comparison of aluminum thermal-death-time disks with a pilot-scale pasteurizer on the thermal inactivation of Escherichia coli K12 in apple cider

    Technology Transfer Automated Retrieval System (TEKTRAN)

    This study was conducted to compare thermal inactivation kinetics of Escherichia coli K12 in apple cider using conventional glass tubes, aluminum thermal-death-time (TDT) disks, and a pilot-scale pasteurizer. D-values of E. coli K12 in glass tubes and TDT disks were determined at 56, 58, and 60C. D-...

  15. Final report from VFL Technologies for the pilot-scale thermal treatment of Lower East Fork Poplar Creek floodplain soils. LEFPC appendices. Volume 5. Appendix V-D

    SciTech Connect

    1994-09-01

    This final report from VFL Technologies for the pilot-scale thermal treatment of lower East Fork Poplar Creek floodplain soils dated September 1994 contains LEFPC Appendices, Volume 5, Appendix V - D. This appendix includes the final verification run data package (PAH, TCLP herbicides, TCLP pesticides).

  16. TECHNOLOGY EVALUATION REPORT, SITE PROGRAM DEMONSTRATION TEST: SHIRCO PILOT-SCALE INFRARED INCINERATION SYSTEM ROSE TOWNSHIP DEMODE ROAD SUPERFUND SITE - VOLUME II

    EPA Science Inventory

    The performance of the Shirco pilot-scale infrared thermal destruction system has been evaluated at the Rose Township, Demode Road Superfund Site and is presented in the report. The waste tested consisted of solvents, organics and heavy metals in an illegal dump site. Volume I gi...

  17. SUPERFUND TREATABILITY CLEARINGHOUSE: BENGART AND MEMEL (BENCH-SCALE), GULFPORT (BENCH AND PILOT-SCALE), MONTANA POLE (BENCH-SCALE), AND WESTERN PROCESSING (BENCH-SCALE) TREATABILITY STUDIES

    EPA Science Inventory

    This document presents summary data on the results of various treatability studies (bench and pilot scale), conducted at three different sites where soils were contaminated with dioxins or PCBs. The synopsis is meant to show rough performance levels under a variety of differen...

  18. Final report from VFL technologies for the pilot-scale thermal treatment of Lower East Fork Poplar Creek floodplain soils. LEFPC Appendices, Volume 2, Appendix V-A

    SciTech Connect

    1994-09-01

    This document contains information concerning validation of analytical data for the pilot-scale thermal treatment of Lower East Fork Poplar Creek Floodplain soils located at the Y-12 Plant site. This volume is an appendix of compiled data from this validation process.

  19. Evaluation of the Impact of Chlorine on Mercury Oxidation in a Pilot-Scale Coal Combustor--The Effect of Coal Blending

    EPA Science Inventory

    A study has been undertaken to investigate the effect of blending PRB coal with an Eastern bituminous coal on the speciation of Hg across an SCR catalyst. In this project, a pilot-scale (1.2 MWt) coal combustor equipped with an SCR reactor for NOx control was used for evaluating ...

  20. Pretreatment of corn stover by low moisture anhydrous ammonia (LMMA) in a pilot-scale reactor and bioconversion to fuel ethanol and industrial chemicals

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Corn stover (CS) adjusted to 50%, 66% and 70% moisture was pretreated by the low moisture anhydrous ammonia (LMAA) process in a pilot-scale ammoniation reactor. After ammoniation, the 70% moisture CS was treated at 90 degree C and 100 degree C whereas the others were treated at 90 degree C only. The...

  1. CRYOGENICS FOR FUSION

    SciTech Connect

    Dauguet, P.; Bonneton, M.; Fauve, E.; Bernhardt, J. M.; Beauvisage, J.; Andrieu, F.; Gistau-Baguer, G. M.; Boissin, J. C.

    2008-03-16

    Fusion of Hydrogen to produce energy is one of the technologies under study to meet the mankind raising need in energy and as a substitute to fossil fuels for the future. This technology is under investigation for more than 30 years already, with, for example, the former construction of the experimental reactors Tore Supra, DIII-D and JET. With the construction of ITER to start, the next step to 'fusion for energy' will be done. In these projects, an extensive use of cryogenic systems is requested. Air Liquide has been involved as cryogenic partner in most of former and presently constructed fusion reactors. In the present paper, a review of the cryogenic systems we delivered to Tore Supra, JET, IPR and KSTAR will be presented.

  2. Cryogenic process simulation

    SciTech Connect

    Panek, J.; Johnson, S.

    1994-01-01

    Combining accurate fluid property databases with a commercial equation-solving software package running on a desktop computer allows simulation of cryogenic processes without extensive computer programming. Computer simulation can be a powerful tool for process development or optimization. Most engineering simulations to date have required extensive programming skills in languages such as Fortran, Pascal, etc. Authors of simulation code have also usually been responsible for choosing and writing the particular solution algorithm. This paper describes a method of simulating cryogenic processes with a commercial software package on a desktop personal computer that does not require these traditional programming tasks. Applications include modeling of cryogenic refrigerators, heat exchangers, vapor-cooled power leads, vapor pressure thermometers, and various other engineering problems.

  3. Cryogenic Propellant Densification Study

    NASA Technical Reports Server (NTRS)

    Ewart, R. O.; Dergance, R. H.

    1978-01-01

    Ground and vehicle system requirements are evaluated for the use of densified cryogenic propellants in advanced space transportation systems. Propellants studied were slush and triple point liquid hydrogen, triple point liquid oxygen, and slush and triple point liquid methane. Areas of study included propellant production, storage, transfer, vehicle loading and system requirements definition. A savings of approximately 8.2 x 100,000 Kg can be achieved in single stage to orbit gross liftoff weight for a payload of 29,484 Kg by utilizing densified cryogens in place of normal boiling point propellants.

  4. Cryogenic generator cooling

    NASA Astrophysics Data System (ADS)

    Eckels, P. W.; Fagan, T. J.; Parker, J. H., Jr.; Long, L. J.; Shestak, E. J.; Calfo, R. M.; Hannon, W. F.; Brown, D. B.; Barkell, J. W.; Patterson, A.

    The concept for a hydrogen cooled aluminum cryogenic generator was presented by Schlicher and Oberly in 1985. Following their lead, this paper describes the thermal design of a high voltage dc, multimegawatt generator of high power density. The rotor and stator are cooled by saturated liquid and supercritical hydrogen, respectively. The brushless exciter on the same shaft is also cooled by liquid hydrogen. Component development testing is well under way and some of the test results concerning the thermohydraulic performance of the conductors are reported. The aluminum cryogenic generator's characteristics are attractive for hydrogen economy applications.

  5. Unique Cryogenic Welded Structures

    NASA Astrophysics Data System (ADS)

    Yushchenko, K. A.; Monko, G. G.

    2004-06-01

    For the last few decades, the E. O. Paton Electric Welding Institute has been active in the field of cryogenic materials science. Integrated research on development of new grades of steels and alloys for cryogenic engineering was carried out in collaboration with the leading institutions of Russia, Ukraine, and Georgia. Commercially applied welding technologies and consumables were developed. They include large, spherical tanks for storage of liquefied gases (from oxygen to helium) under high pressures; space simulators with a capacity of 10 000 m3 and more; and load-carrying elements of superconducting fusion magnetic systems for the TOKAMAK, MGD, and ITER series.

  6. Unique Cryogenic Welded Structures

    SciTech Connect

    Yushchenko, K.A.; Monko, G.G.

    2004-06-28

    For the last few decades, the E. O. Paton Electric Welding Institute has been active in the field of cryogenic materials science. Integrated research on development of new grades of steels and alloys for cryogenic engineering was carried out in collaboration with the leading institutions of Russia, Ukraine, and Georgia. Commercially applied welding technologies and consumables were developed. They include large, spherical tanks for storage of liquefied gases (from oxygen to helium) under high pressures; space simulators with a capacity of 10 000 m3 and more; and load-carrying elements of superconducting fusion magnetic systems for the TOKAMAK, MGD, and ITER series.

  7. Cryogenic Hybrid Magnetic Bearing

    NASA Technical Reports Server (NTRS)

    Meeks, Crawford R.; Dirusso, Eliseo; Brown, Gerald V.

    1994-01-01

    Cryogenic hybrid magnetic bearing is example of class of magnetic bearings in which permanent magnets and electromagnets used to suspend shafts. Electromagnets provide active control of position of shaft. Bearing operates at temperatures from -320 degrees F (-196 degrees C) to 650 degrees F (343 degrees C); designed for possible use in rocket-engine turbopumps, where effects of cryogenic environment and fluid severely limit lubrication of conventional ball bearings. This and similar bearings also suitable for terrestrial rotating machinery; for example, gas-turbine engines, high-vacuum pumps, canned pumps, precise gimbals that suspend sensors, and pumps that handle corrosive or gritty fluids.

  8. Experimental and modeling study of a two-stage pilot scale high solid anaerobic digester system.

    PubMed

    Yu, Liang; Zhao, Quanbao; Ma, Jingwei; Frear, Craig; Chen, Shulin

    2012-11-01

    This study established a comprehensive model to configure a new two-stage high solid anaerobic digester (HSAD) system designed for highly degradable organic fraction of municipal solid wastes (OFMSW). The HSAD reactor as the first stage was naturally separated into two zones due to biogas floatation and low specific gravity of solid waste. The solid waste was retained in the upper zone while only the liquid leachate resided in the lower zone of the HSAD reactor. Continuous stirred-tank reactor (CSTR) and advective-diffusive reactor (ADR) models were constructed in series to describe the whole system. Anaerobic digestion model No. 1 (ADM1) was used as reaction kinetics and incorporated into each reactor module. Compared with the experimental data, the simulation results indicated that the model was able to well predict the pH, volatile fatty acid (VFA) and biogas production.

  9. Cryogenics Research and Engineering Experience

    NASA Technical Reports Server (NTRS)

    Toro Medina, Jaime A.

    2013-01-01

    Energy efficient storage, transfer and use of cryogens and cryogenic propellants on Earth and in space have a direct impact on NASA, government and commercial programs. Research and development on thermal insulation, propellant servicing, cryogenic components, material properties and sensing technologies provides industry, government and research institutions with the cross-cutting technologies to manage low-temperature applications. Under the direction of the Cryogenic Testing Lab at Kennedy Space Center, the work experience acquired allowed me to perform research, testing, design and analysis of current and future cryogenic technologies to be applied in several projects.

  10. Effects of cryogenic temperatures on materials properties. (Latest citations from the Aerospace database). Published Search

    SciTech Connect

    1995-03-01

    The bibliography contains citations concerning properties of materials at cryogenic temperatures. Cryogenic effects on mechanical, magnetic, electrical, and other physical properties of materials are described. Titanium, aluminum, copper, nickel, steels, ice, carbides, cermets, ceramics, composites, alloys, and polymers are among the materials discussed. Strength of materials at low temperatures, with particular regard to fatigue and shear cracking, is included. Cryogenic cooling systems are discussed in separate bibliographies. (Contains 250 citations and includes a subject term index and title list.)

  11. High Power Cryogenic Targets

    SciTech Connect

    Gregory Smith

    2011-08-01

    The development of high power cryogenic targets for use in parity violating electron scattering has been a crucial ingredient in the success of those experiments. As we chase the precision frontier, the demands and requirements for these targets have grown accordingly. We discuss the state of the art, and describe recent developments and strategies in the design of the next generation of these targets.

  12. Compact cryogenic inductors

    SciTech Connect

    Singh, S.K.; Carr, W.J. Jr.; Fagan, T.J. Jr.; Hordubay, T.D.; Chuboy, H.L. . Science and Technology Center)

    1994-07-01

    Power systems requiring power levels as high as a few megawatts to a few gigawatts for periods of several microseconds to several milliseconds with repetitive frequencies of a few hertz to a few kilohertz are being considered for potential space applications. The impulsive nature of the power presents the opportunity to use inductive energy storage techniques for pulse duty to enhance economic and practical considerations. An inductors must be efficient, lightweight, and reliable, and it must have high energy density if it is to be used in space based power systems. Cryogenic inductors are best studied for such an application. Parametric analyses of the two potential types of cryogenic inductors (superconducting and hyperconducting reveal that the hyperconducting (high purity aluminum)) inductor would be significantly lighter and achieve higher energy densities without the added penalty of a helium refrigeration system, thus resulting in improved overall system reliability. The lightweight hyperconducting cryogenic inductor technology is, however, in its infancy. This paper describes the required technology base which would allow the eventual application of the lightweight cryogenic inductor in space power systems, and also conclusively demonstrates the underlying principles.

  13. Valve for cryogenic service

    DOEpatents

    Worwetz, H.A.

    1975-09-02

    This patent relates to a valve for use with a liquefied gas at cryogenic temperatures in which a pair of joined knife edges are bellows controlled to contact an indium alloy seat in an annular slot when flow is to be stopped. The sealing alloy may be renewed by heating in situ. (auth)

  14. A pilot scale ultrasonic system to enhance extraction processes with dense gases

    NASA Astrophysics Data System (ADS)

    Riera, E.; Blasco, M.; Tornero, A.; Casas, E.; Roselló, C.; Simal, S.; Acosta, V. M.; Gallego-Juárez, J. A.

    2012-05-01

    The use of dense gases (supercritical fluids) as extracting agents has been attracting wide interest for years. In particular, supercritical carbon dioxide is considered nowadays as a green and very useful solvent. Nevertheless, the extraction process has a slow dynamics. Power ultrasound represents an efficient way for accelerating and enhancing the kinetics of the process by producing strong agitation and turbulence, compressions and decompressions, and heating in the media. For this purpose, a device prototype for using ultrasound in supercritical media was developed, tested and validated in extraction processes of oil from grounded almonds (55% oil content, wet basis and 3-4 mm particle size) in a 5 L extraction unit. An amount of 1500 g of grounded almonds was placed in a cylindrical basket during the trials inside the dense gas extractor (DGE) where solvent was introduced at different flow rates, pressures and temperatures. In all cases the ultrasonic energy confirmed the enhancement and acceleration of the almond oil extraction kinetics using supercritical CO2. Presently the power ultrasound effect in such a process is being deeply analyzed in a 5 L extraction unit before scaling-up a new ultrasonic system. This technology, still under development, has been designed for a bigger dense gas pilot-plant consisting of two extractors (20 L capacity), two separation units and has the possibility of operating at a pressure up to 50 MPa. The goal of this work is to study the effect of high-power ultrasound coupled to dense gas extraction inside the basket with the product, and to present a prototype for the use of power ultrasound in extraction processes with dense gases inside a new 20 L extractor unit.

  15. Taxonomic and functional metagenomic analysis of anodic communities in two pilot-scale microbial fuel cells treating different industrial wastewaters.

    PubMed

    Kiseleva, Larisa; Garushyants, Sofya K; Ma, Hongwu; Simpson, David J W; Fedorovich, Viatcheslav; Cohen, Michael F; Goryanin, Igor

    2015-10-06

    The combined processes of microbial biodegradation accompanied by extracellular electron transfer make microbial fuel cells (MFCs) a promising new technology for cost-effective and sustainable wastewater treatment. Although a number of microbial species that build biofilms on the anode surfaces of operating MFCs have been identified, studies on the metagenomics of entire electrogenic communities are limited. Here we present the results of whole-genome metagenomic analysis of electrochemically active robust anodic microbial communities, and their anaerobic digester (AD) sludge inocula, from two pilot-scale MFC bioreactors fed with different distillery wastewaters operated under ambient conditions in distinct climatic zones. Taxonomic analysis showed that Proteobacteria, Bacteroidetes and Firmicutes were abundant in AD sludge from distinct climatic zones, and constituted the dominant core of the MFC microbiomes. Functional analysis revealed species involved in degradation of organic compounds commonly present in food industry wastewaters. Also, accumulation of methanogenic Archaea was observed in the electrogenic biofilms, suggesting a possibility for simultaneous electricity and biogas recovery from one integrated wastewater treatment system. Finally, we found a range of species within the anode communities possessing the capacity for extracellular electron transfer, both via direct contact and electron shuttles, and show differential distribution of bacterial groups on the carbon cloth and activated carbon granules of the anode surface. Overall, this study provides insights into structural shifts that occur in the transition from an AD sludge to an MFC microbial community and the metabolic potential of electrochemically active microbial populations with wastewater-treating MFCs.

  16. Evaluation of sludge reduction by an environmentally friendly chemical uncoupler in a pilot-scale anaerobic/anoxic/oxic process.

    PubMed

    Guo, Xuesong; Yang, Jianming; Liang, Yuan; Liu, Junxin; Xiao, Benyi

    2014-03-01

    An environmentally friendly chemical, tetrakis(hydroxymethyl)phosphonium sulfate (THPS), was used as a metabolic uncoupler to reduce sludge production in a pilot-scale anaerobic/anoxic/oxic process. The results show that the addition of THPS (1.08-1.86 mL/m(3) influent) in the sludge return section could reduce waste activated sludge by about 22.5 %, and decrease the sludge yield by about 14.7 % at the end of a run. At the same time, the addition of THPS slightly lowered the removal of chemical oxygen demand (COD), soluble COD and NH4 (+)-N, and slightly improved removal of total nitrogen. The effects of THPS addition on two characteristics of activated sludge in oxic tank are discussed in detail and the results suggest that the settleability of sludge was reduced by addition of THPS, while the specific oxygen uptake rate was increased. Molecular biology analysis shows that the addition of THPS had little effect on the microbial communities of sludge.

  17. Impact of Microscale and Pilot-Scale Freeze-Drying on Protein Secondary Structures: Sucrose Formulations of Lysozyme and Catalase.

    PubMed

    Peters, Björn-Hendrik; Leskinen, Jari T T; Molnár, Ferdinand; Ketolainen, Jarkko

    2015-11-01

    Microscale (MS) freeze-drying offers rapid process cycles for early-stage formulation development. The effects of the MS approach on the secondary structures of two model proteins, lysozyme and catalase, were compared with pilot-scale (PS) vial freeze-drying. The secondary structures were assessed by attenuated total reflection Fourier transformed infrared spectroscopy. Formulations were made with increasing sucrose-protein ratios. Freeze-drying protocols involved regular cooling without thermal treatment and annealing with MS and PS equipment, and cooling rate variations with the MS. Principal component analysis of smoothed second-derivative amide I spectra revealed sucrose-protein ratio-dependent shifts toward α-helical structures. Transferability of sucrose-protein formulations from MS to PS vial freeze-drying was evidenced at regular cooling rates. Local differences in protein secondary structures between the bottom and top of sucrose-catalase samples could be detected at the sucrose-catalase ratios of 1 and 2, this being related to the initial filling height and ice crystal morphology. Annealing revealed temperature, protein, formulation, and sample location-dependent effects influencing surface morphology at the top, or causing protein secondary structure perturbation at the bottom. With the MS approach, protein secondary structure differences at different cooling rates could be detected for sucrose-lysozyme samples at the sucrose-lysozyme ratio of 1.

  18. Conventional drinking water treatment and direct biofiltration for the removal of pharmaceuticals and artificial sweeteners: A pilot-scale approach.

    PubMed

    McKie, Michael J; Andrews, Susan A; Andrews, Robert C

    2016-02-15

    The presence of endocrine disrupting compounds (EDCs), pharmaceutically active compounds (PhACs) and artificial sweeteners are of concern to water providers because they may be incompletely removed by wastewater treatment processes and they pose an unknown risk to consumers due to long-term consumption of low concentrations of these compounds. This study utilized pilot-scale conventional and biological drinking water treatment processes to assess the removal of nine PhACs and EDCs, and two artificial sweeteners. Conventional treatment (coagulation, flocculation, settling, non-biological dual-media filtration) was compared to biofilters with or without the addition of in-line coagulant (0.2-0.8 mg Al(3+)/L; alum or PACl). A combination of biofiltration, with or without in-line alum, and conventional filtration was able to reduce 7 of the 9 PhACs and EDCs by more than 50% from river water while artificial sweeteners were inconsistently removed by conventional treatment or biofiltration. Increasing doses of PACl from 0 to 0.8 mg/L resulted in average removals of PhACs, EDCs increasing from 39 to 70% and artificial sweeteners removal increasing from ~15% to ~35% in lake water. These results suggest that a combination of biological, chemical and physical treatment can be applied to effectively reduce the concentration of EDCs, PhACs, and artificial sweeteners. PMID:26657244

  19. Pilot-scale study of sludge pretreatment by microwave and sludge reduction based on lysis-cryptic growth.

    PubMed

    Wang, Yawei; Xiao, Qingcong; Liu, Jibao; Yan, Hong; Wei, Yuansong

    2015-08-01

    To evaluate the performance of microwave (MW)-chemical hybrid sludge treatment system, a pilot scale MW disintegration unit (treatment capacity of 500L/d) was constructed. The results showed that organic matter, nitrogen, and phosphorus were effectively released from the MW-pretreated sludge. The values of COD released were 15.91%, 15.07%, 13.83%, 19.35%, and 15.07% for the MW, MW-acid, MW-alkali, MW-H2O2, and MW-H2O2-alkali treatment processes, respectively. Additionally, for a wastewater treatment system with a capacity of 200m(3)/d, when coupled with a MW sludge pretreatment unit, the sludge production and sludge yield were greatly reduced by 38.60% and to 0.35kg VSS/kg CODconsumed, respectively. The total operating cost of the lysis-cryptic growth system was 13.64% lower than that of the CAS system without a MW unit.

  20. Behavior of tetracycline and sulfamethazine with corresponding resistance genes from swine wastewater in pilot-scale constructed wetlands.

    PubMed

    Liu, Lin; Liu, Yu-Hong; Wang, Zhen; Liu, Chao-Xiang; Huang, Xu; Zhu, Ge-Fu

    2014-08-15

    Four pilot-scale constructed wetlands (free water surface, SF; horizontal subsurface flow, HSF; vertical subsurface flows with different water level, VSF-L and VSF-H) were operated to assess their ability to remove sulfamethazine (SMZ) and tetracycline (TC) from wastewaters, and to investigate the abundance level of corresponding resistance genes (sulI, sulII, tetM, tetW and tetO) in the CWs. The results indicated that CWs could significantly reduce the concentration of antibiotics in wastewater, and the mass removal rate range of SMZ and TC were respectively 11%-95% and 85%-95% in the four systems on the basis of hydraulic equilibrium; further relatively high removal rate was observed in VSF with low water level. Seasonal condition had a significant effect on SMZ removal in the CWs (especially SMZ in SF), but TC removal in VSFs were not considered to have statistically significant differences in winter and summer. At the end period, the relative abundances of target genes in the CWs showed obvious increases compared to initial levels, ranging from 2.98 × 10(-5) to 1.27 × 10(-1) for sul genes and 4.68 × 10(-6) to 1.54 × 10(-1) for tet genes after treatment, and those abundances showed close relation to both characteristic of wastewater and configuration of CWs.

  1. TESTING OF BASELINE AND LAMINATED FILTER DISKS USING MST AND MMST WITH A PILOT SCALE ROTARY FILTER

    SciTech Connect

    Herman, D.

    2001-12-19

    Testing was completed to compare the filtration performance of modified monosodium titanate (mMST) with that of monosodium titanate (MST) with the rotary microfilter. In addition, the performance of the new laminated filter disk was compared to that of the original baseline welded filter disk. Results showed that flux rates for mMST exceeded that of MST with both the baseline and laminated filter disks in deployment concentrations of 0.2 g/L of mMST and 0.4 g/L of MST. The filtration rate of the mMST with the laminated filter disk exceeded that of the baseline filter disk. However, the baseline filter disk filtration rate for MST was greater than that of the laminated disk. The measured sample turbidity for all tests was 1.06 NTU or less. A contract was established with SpinTek Filtration{trademark} to operate a 3-disk pilot scale unit with prototypic filter disks and various feeds and two different filter disk membranes. SpinTek evaluated a set of the baseline 0.5 micron filter disks as well as a set of laminated filter disks using the same 0.5 micron filter disks. The membrane used for both disk sets was manufactured by the Pall Corporation (PMM 050). Each set of disks was run with monosodium titanate (MST) and modified monosodium titanate (mMST). Throughout the testing, samples of the filtrate were collected and measured for turbidity.

  2. High-temperature gas filtration. Volume 2, Operating performance of a pilot-scale filter: Final report

    SciTech Connect

    Schiffer, H.P.; Laux, S.; Renz, U.

    1992-10-01

    High-temperature, high-pressure filtration is important to the development of fluidized-bed combustion (FBC) technology. This volume describes the commissioning and testing of a pilot-scale filter module rated at 1 to 4 bar pressure and up to 900{degrees}C. The module consists of an array of six porous sintered silicon carbide filter elements, designed to be cleaned on-line by jet pulses of compressed air. More than 2000 hours of exposure were achieved with FBC combustion gas with inlet dust concentrations of 500 to 40,000 ppM{sub w} at 200 to 650{degrees}C. Another 3500 hours of operation were achieved with simulated gas and injected dust. The filter elements were subjected to 60,000 cleaning cycles. No dust penetration through the filter modules was detected. After an initial stabilizing period, pressure drop remained moderate at less that 50 mbar (0.7 psi). The energy expended in pulse cleaning was negligible. No crusty deposits of dust were found on the filter elements during inspections, and no irreversible blinding occurred.

  3. Measurements of liquid phase residence time distributions in a pilot-scale continuous leaching reactor using radiotracer technique.

    PubMed

    Pant, H J; Sharma, V K; Shenoy, K T; Sreenivas, T

    2015-03-01

    An alkaline based continuous leaching process is commonly used for extraction of uranium from uranium ore. The reactor in which the leaching process is carried out is called a continuous leaching reactor (CLR) and is expected to behave as a continuously stirred tank reactor (CSTR) for the liquid phase. A pilot-scale CLR used in a Technology Demonstration Pilot Plant (TDPP) was designed, installed and operated; and thus needed to be tested for its hydrodynamic behavior. A radiotracer investigation was carried out in the CLR for measurement of residence time distribution (RTD) of liquid phase with specific objectives to characterize the flow behavior of the reactor and validate its design. Bromine-82 as ammonium bromide was used as a radiotracer and about 40-60MBq activity was used in each run. The measured RTD curves were treated and mean residence times were determined and simulated using a tanks-in-series model. The result of simulation indicated no flow abnormality and the reactor behaved as an ideal CSTR for the range of the operating conditions used in the investigation.

  4. A pilot-scale study of Cryptosporidium-sized microsphere removals from swimming pools via sand filtration.

    PubMed

    Lu, Ping; Amburgey, James E

    2016-02-01

    Cryptosporidium species are the most common cause of gastrointestinal illness in treated recreational water venues. In order to protect public health during swimming, Cryptosporidium-sized microsphere removals by high-rate sand filtration with six coagulants were evaluated with a 5.5 m(3) pilot-scale swimming pool. A sand filter without coagulation removed 20-63% of Cryptosporidium-sized microspheres. Cryptosporidium-sized microsphere removals exceeded 98% by sand filtration with five of the six tested coagulants. Continuously feeding coagulants A, B, and F (i.e., organic polymers) led to coagulant accumulation in the system and decreased removals over time (<2 days). Coagulant E (polyaluminum chloride) consistently removed more than 90% of microspheres at 30 m/h while the removals dropped to approximately 50% at a filtration rate of 37 m/h. Coagulant C was a chitosan-based product that removed fewer microspheres compared with other products, <75%, under the studied conditions. Results indicated aluminum-based coagulants (coagulants D and E) had an overall performance advantage over the organic polymer based coagulants primarily in terms of their tendency not to accumulate in the water and cease to be effective at improving filter efficiency.

  5. Taxonomic and functional metagenomic analysis of anodic communities in two pilot-scale microbial fuel cells treating different industrial wastewaters.

    PubMed

    Kiseleva, Larisa; Garushyants, Sofya K; Ma, Hongwu; Simpson, David J W; Fedorovich, Viatcheslav; Cohen, Michael F; Goryanin, Igor

    2015-01-01

    The combined processes of microbial biodegradation accompanied by extracellular electron transfer make microbial fuel cells (MFCs) a promising new technology for cost-effective and sustainable wastewater treatment. Although a number of microbial species that build biofilms on the anode surfaces of operating MFCs have been identified, studies on the metagenomics of entire electrogenic communities are limited. Here we present the results of whole-genome metagenomic analysis of electrochemically active robust anodic microbial communities, and their anaerobic digester (AD) sludge inocula, from two pilot-scale MFC bioreactors fed with different distillery wastewaters operated under ambient conditions in distinct climatic zones. Taxonomic analysis showed that Proteobacteria, Bacteroidetes and Firmicutes were abundant in AD sludge from distinct climatic zones, and constituted the dominant core of the MFC microbiomes. Functional analysis revealed species involved in degradation of organic compounds commonly present in food industry wastewaters. Also, accumulation of methanogenic Archaea was observed in the electrogenic biofilms, suggesting a possibility for simultaneous electricity and biogas recovery from one integrated wastewater treatment system. Finally, we found a range of species within the anode communities possessing the capacity for extracellular electron transfer, both via direct contact and electron shuttles, and show differential distribution of bacterial groups on the carbon cloth and activated carbon granules of the anode surface. Overall, this study provides insights into structural shifts that occur in the transition from an AD sludge to an MFC microbial community and the metabolic potential of electrochemically active microbial populations with wastewater-treating MFCs. PMID:26673789

  6. Microbial community in a pilot-scale bioreactor promoting anaerobic digestion and sulfur-driven denitrification for domestic sewage treatment.

    PubMed

    Saia, Flávia Talarico; Souza, Theo S O; Duarte, Rubens Tadeu Delgado; Pozzi, Eloisa; Fonseca, Débora; Foresti, Eugenio

    2016-02-01

    A pilot-scale reactor treating domestic sewage was operated to promote anaerobic digestion and denitrification using endogenous electron donors. While 55 % of organic matter was removed, nitrogen and sulfur showed a different dynamics during the operation. Pyrosequencing analysis clarified this behavior revealing that specific microbial communities inhabited the anaerobic (47.05 % of OTUs) and anoxic (31.39 % of OTUs) chambers. Analysis of 16S rRNA gene partial sequences obtained through pyrosequencing revealed a total of 1727 OTUs clustered at a 3 % distance cutoff. In the anaerobic chamber, microbial community was comprised of fermentative, syntrophic and sulfate-reducing bacteria. The majority of sequences were related to Aminobacterium and Syntrophorhabdus. In the anoxic chamber, the majority of sequences were related to mixotrophic and strictly autotrophic denitrifiers Arcobacter and Sulfuricurvum, respectively, both involved in sulfur-driven denitrification. These results show that pyrosequencing was a powerful tool to investigate the microbial panorama of a complex system, providing new insights to the improvement of the system.

  7. Pilot scale evaluation of SANI process for sludge minimization and greenhouse gas reduction in saline sewage treatment.

    PubMed

    Lu, Hui; Wu, Di; Tang, Daniel T W; Chen, G H; van Loosdrecht, Mark C M; Ekama, G

    2011-01-01

    This study reports on a pilot trial of the SANI process (Sulfate reduction, Autotrophic denitrification and Nitrification Integrated process) in Hong Kong. A pilot-scale SANI plant treating saline sewage at 10 m3/day was scaled-up from a lab-scale system treating synthetic saline sewage. The plant consisted of a sulfate reduction up-flow sludge bed (SRUSB), an anoxic bioreactor (BAR1) for autotrophic denitrification utilizing dissolved sulfide produced by the SRUSB and an aerobic bioreactor (BAR2) for nitrification. The SANI pilot plant was successfully operated for 225 days and achieved average COD, TSS, TN removal of 87, 87, and 57%, respectively. The ratio of MLVSS to MLSS in the SRUSB was stable at 0.7 and the average sludge volume index (SVI) was constantly below 110 ml/g. No sludge was purposely withdrawn from the plant during 225-day plant operation. This was attributed to a very low observed sludge yield (0.02 kgVSS/kgCOD removed) of the SRUSB reactor. DNA extraction, PCA amplification results revealed that no methanogens were detected in the SRUSB. SANI can reduce 90% sludge production, 35% energy and 36% GHG compared to conventional biological nutrient removal (CBNR) process.

  8. Conventional drinking water treatment and direct biofiltration for the removal of pharmaceuticals and artificial sweeteners: A pilot-scale approach.

    PubMed

    McKie, Michael J; Andrews, Susan A; Andrews, Robert C

    2016-02-15

    The presence of endocrine disrupting compounds (EDCs), pharmaceutically active compounds (PhACs) and artificial sweeteners are of concern to water providers because they may be incompletely removed by wastewater treatment processes and they pose an unknown risk to consumers due to long-term consumption of low concentrations of these compounds. This study utilized pilot-scale conventional and biological drinking water treatment processes to assess the removal of nine PhACs and EDCs, and two artificial sweeteners. Conventional treatment (coagulation, flocculation, settling, non-biological dual-media filtration) was compared to biofilters with or without the addition of in-line coagulant (0.2-0.8 mg Al(3+)/L; alum or PACl). A combination of biofiltration, with or without in-line alum, and conventional filtration was able to reduce 7 of the 9 PhACs and EDCs by more than 50% from river water while artificial sweeteners were inconsistently removed by conventional treatment or biofiltration. Increasing doses of PACl from 0 to 0.8 mg/L resulted in average removals of PhACs, EDCs increasing from 39 to 70% and artificial sweeteners removal increasing from ~15% to ~35% in lake water. These results suggest that a combination of biological, chemical and physical treatment can be applied to effectively reduce the concentration of EDCs, PhACs, and artificial sweeteners.

  9. Performance of a pilot-scale packed bed reactor for perchlorate reduction using a sulfur oxidizing bacterial consortium.

    PubMed

    Boles, Amber R; Conneely, Teresa; McKeever, Robert; Nixon, Paul; Nüsslein, Klaus R; Ergas, Sarina J

    2012-03-01

    A novel sulfur-utilizing perchlorate reducing bacterial consortium successfully treated perchlorate (ClO₄⁻) in prior batch and bench-scale packed bed reactor (PBR) studies. This study examined the scale up of this process for treatment of water from a ClO ₄⁻ and RDX contaminated aquifer in Cape Cod Massachusetts. A pilot-scale upflow PBR (∼250-L) was constructed with elemental sulfur and crushed oyster shell packing media. The reactor was inoculated with sulfur oxidizing ClO₄⁻ reducing cultures enriched from a wastewater seed. Sodium sulfite provided a good method of dissolved oxygen removal in batch cultures, but was found to promote the growth of bacteria that carry out sulfur disproportionation and sulfate reduction, which inhibited ClO₄⁻ reduction in the pilot system. After terminating sulfite addition, the PBR successfully removed 96% of the influent ClO₄⁻ in the groundwater at an empty bed contact time (EBCT) of 12 h (effluent ClO₄⁻ of 4.2 µg L(-1)). Simultaneous ClO₄⁻ and NO₃⁻ reduction was observed in the lower half of the reactor before reactions shifted to sulfur disproportionation and sulfate reduction. Analyses of water quality profiles were supported by molecular analysis, which showed distinct groupings of ClO₄⁻ and NO₃⁻ degrading organisms at the inlet of the PBR, while sulfur disproportionation was the primary biological process occurring in the top potion of the reactor. PMID:22015922

  10. Occurrence of pharmaceuticals in river water and their elimination in a pilot-scale drinking water treatment plant.

    PubMed

    Vieno, Niina M; Härkki, Heli; Tuhkanen, Tuula; Kronberg, Leif

    2007-07-15

    The occurrence of four beta blockers, one antiepileptic drug, one lipid regulator, four anti-inflammatories, and three fluoroquinolones was studied in a river receiving sewage effluents. All compounds but two of the fluoroquinolones were observed in the water above their limit of quantification concentrations. The highest concentrations (up to 107 ng L(-1)) of the compounds were measured during the winter months. The river water was passed to a pilot-scale drinking water treatment plant, and the elimination of the pharmaceuticals was followed during the treatment. The processes applied by the plant consisted of ferric salt coagulation, rapid sand filtration, ozonation, two-stage granular activated carbon filtration (GAC), and UV disinfection. Following the coagulation, sedimentation, and rapid sand filtration, the studied pharmaceuticals were found to be eliminated only by an average of 13%. An efficient elimination was found to take place during ozonation at an ozone dose of about 1 mg L(-1) (i.e., 0.2-0.4 mg of O3/ mg of TOC). Following this treatment, the concentrations of the pharmaceuticals dropped to below the quantification limits with the exception of ciprofloxacin. Atenolol, sotalol, and ciprofloxacin, the most hydrophilic of the studied pharmaceuticals, were not fully eliminated during the GAC filtrations. All in all, the treatment train was found to very effectively eliminate the pharmaceuticals from the rawwater. The only compound that was found to pass almost unaffected through all the treatment steps was ciprofloxacin.

  11. Removal of organic micropollutants from drinking water by a novel electro-Fenton filter: Pilot-scale studies.

    PubMed

    Plakas, Konstantinos V; Sklari, Stella D; Yiankakis, Dimitrios A; Sideropoulos, Georgios Th; Zaspalis, Vassilis T; Karabelas, Anastasios J

    2016-03-15

    To assess the performance of a novel 'filter'-type electro-Fenton (EF) device, results are reported from pilot-scale studies of continuous water treatment, to degrade diclofenac (DCF), a typical organic micro-pollutant, with no addition of oxidants. The novel 'filter' consisted of three pairs of anode/cathode electrodes made of carbon felt, with cathodes impregnated with iron nanoparticles (γ-Fe2O3/F3O4 oxides). The best 'filter' performance was obtained at applied potential of 2 V and low water superficial velocities (∼0.09 cm/s), i.e., the mineralization current efficiency (MCE) was >20%, during continuous steady state treatment of tap water with low DCF concentrations (16 μg/L). The EF 'filter' exhibited satisfactory stability regarding both electrode integrity (no iron leaching) and removal efficiency, even after multiple filtration/oxidation treatment cycles, achieving (under steady conditions) DCF and TOC removal 85% and 36%, respectively. This performance is considered satisfactory because the EF process took place under rather unfavorable conditions, such as neutral pH, low dissolved O2 concentration, low electrical conductivity, and presence of natural organic matter and inorganic ions in tap water. Ongoing R&D is aimed at 'filter' development and optimization for practical applications. PMID:26795303

  12. A pilot-scale study of Cryptosporidium-sized microsphere removals from swimming pools via sand filtration.

    PubMed

    Lu, Ping; Amburgey, James E

    2016-02-01

    Cryptosporidium species are the most common cause of gastrointestinal illness in treated recreational water venues. In order to protect public health during swimming, Cryptosporidium-sized microsphere removals by high-rate sand filtration with six coagulants were evaluated with a 5.5 m(3) pilot-scale swimming pool. A sand filter without coagulation removed 20-63% of Cryptosporidium-sized microspheres. Cryptosporidium-sized microsphere removals exceeded 98% by sand filtration with five of the six tested coagulants. Continuously feeding coagulants A, B, and F (i.e., organic polymers) led to coagulant accumulation in the system and decreased removals over time (<2 days). Coagulant E (polyaluminum chloride) consistently removed more than 90% of microspheres at 30 m/h while the removals dropped to approximately 50% at a filtration rate of 37 m/h. Coagulant C was a chitosan-based product that removed fewer microspheres compared with other products, <75%, under the studied conditions. Results indicated aluminum-based coagulants (coagulants D and E) had an overall performance advantage over the organic polymer based coagulants primarily in terms of their tendency not to accumulate in the water and cease to be effective at improving filter efficiency. PMID:26837835

  13. An investigation of bread-baking process in a pilot-scale electrical heating oven using computational fluid dynamics.

    PubMed

    Anishaparvin, A; Chhanwal, N; Indrani, D; Raghavarao, K S M S; Anandharamakrishnan, C

    2010-01-01

    A computational fluid dynamics (CFD) model was developed for bread-baking process in a pilot-scale baking oven to find out the effect of hot air distribution and placement of bread on temperature and starch gelatinization index of bread. In this study, product (bread) simulation was carried out with different placements of bread. Simulation results were validated with experimental measurements of bread temperature. This study showed that nonuniform air flow pattern inside the oven cavity leads to uneven temperature distribution. The study with respect to placement of bread showed that baking of bread in upper trays required shorter baking time and gelatinization index compared to those in the bottom tray. The upper tray bread center reached 100 °C at 1200 s, whereas starch gelatinization completed within 900 s, which was the minimum baking index. Moreover, the heat penetration and starch gelatinization were higher along the sides of the bread as compared to the top and bottom portions of the bread.

  14. Effect of a microbiota activator on accumulated ammonium and microbial community structure in a pilot-scale membrane bioreactor.

    PubMed

    Sato, Yuya; Hori, Tomoyuki; Navarro, Ronald R; Ronald, Navarro R; Habe, Hiroshi; Ogata, Atsushi

    2015-01-01

    Microbiota activators (MAs) have been used to improve the reactor performances of biological wastewater treatment processes. In this study, to remove ammonium (NH4(+)) accumulated during the pre-operation of a pilot-scale membrane bioreactor (MBR) under high-organic-loading conditions, an MA was added to the MBR system and the resulting changes in reactor performances and microbial communities were monitored for 12 days. The NH4(+) concentrations in the sludge and effluent decreased (from 427 to 246 mg/L in the sludge (days 1-9)), and mixed liquor suspended solid increased (from 6,793 to 11,283 mg/L (days 1-12)) after the addition of MA. High-throughput Illumina sequencing of 16S rRNA genes revealed that the microbial community structure changed along with the NH4(+) removal resulting from the MA addition. In particular, the relative abundance of an Acidovorax-related operational taxonomic unit (OTU) increased significantly, accounting for approximately 50% of the total microbial population at day 11. In contrast, the ammonia-oxidizing bacteria and archaea showed low abundances (<0.05%), and no anaerobic ammonia oxidizers were detected. These results suggested that the Acidovorax-related OTU was mainly involved in the NH4(+) removal in the MBR, probably due to its ammonia-assimilating metabolism. PMID:26377133

  15. A pilot-scale forward osmosis membrane system for concentrating low-strength municipal wastewater: performance and implications

    NASA Astrophysics Data System (ADS)

    Wang, Zhiwei; Zheng, Junjian; Tang, Jixu; Wang, Xinhua; Wu, Zhichao

    2016-02-01

    Recovery of nutrients and energy from municipal wastewater has attracted much attention in recent years; however, its efficiency is significantly limited by the low-strength properties of municipal wastewater. Herein, we report a pilot-scale forward osmosis (FO) system using a spiral-wound membrane module to concentrate real municipal wastewater. Under active layer facing feed solution mode, the critical concentration factor (CCF) of this FO system was determined to be 8 with 0.5 M NaCl as draw solution. During long-term operation at a concentration factor of 5, (99.8 ± 0.6)% of chemical oxygen demand and (99.7 ± 0.5)% of total phosphorus rejection rates could be achieved at a flux of 6 L/(m2 h) on average. In comparison, only (48.1 ± 10.5)% and (67.8 ± 7.3)% rejection of ammonium and total nitrogen were observed. Cake enhanced concentration polarization is a major contributor to the decrease of water fluxes. The fouling also led to the occurrence of a cake reduced concentration polarization effect, improving ammonium rejection rate with the increase of operation time in each cycle. This work demonstrates the applicability of using FO process for wastewater concentrating and also limitations in ammonium recovery that need further improvement in future.

  16. Effects of simulated oilfield produced water on early seedling growth after treatment in a pilot-scale constructed wetland system.

    PubMed

    Pardue, Michael J; Castle, James W; Rodgers, John H; Huddleston, George M

    2015-01-01

    Seed germination and early seedling growth bioassays were used to evaluate phytotoxicity of simulated oilfield produced water (OPW) before and after treatment in a subsurface-flow, pilot-scale constructed wetland treatment system (CWTS). Responses to untreated and treated OPW were compared among seven plant species, including three monocotyledons: corn (Zea mays), millet (Panicum miliaceum), and sorghum (Sorghum bicolor); and four dicotyledons: lettuce (Lactuca sativa), okra (Abelmoschus esculents), watermelon (Citrullus lanatus), and soybean (Glycine max). Phytotoxicity was greater in untreated OPW than in treated OPW. Exposures to untreated and treated OPW enhanced growth in some plant species (sorghum, millet, okra, and corn) relative to a negative control and reduced growth in other plant species (lettuce, soybean, and watermelon). Early seedling growth parameters indicated that dicotyledons were more sensitive to test waters compared to monocotyledons, suggesting that morphological differences between plant species affected phytotoxicity. Results indicated the following sensitivity scale for plant species: lettuce>soybean>watermelon>corn>okra≈millet>sorghum. Phytotoxicity of the treated OPW to lettuce and soybean, although concentrations of COCs were less than irrigation guideline concentrations, suggests that chemical characterization and comparison to guideline concentrations alone may not be sufficient to evaluate water for use in growing crops.

  17. A pilot-scale forward osmosis membrane system for concentrating low-strength municipal wastewater: performance and implications

    PubMed Central

    Wang, Zhiwei; Zheng, Junjian; Tang, Jixu; Wang, Xinhua; Wu, Zhichao

    2016-01-01

    Recovery of nutrients and energy from municipal wastewater has attracted much attention in recent years; however, its efficiency is significantly limited by the low-strength properties of municipal wastewater. Herein, we report a pilot-scale forward osmosis (FO) system using a spiral-wound membrane module to concentrate real municipal wastewater. Under active layer facing feed solution mode, the critical concentration factor (CCF) of this FO system was determined to be 8 with 0.5 M NaCl as draw solution. During long-term operation at a concentration factor of 5, (99.8 ± 0.6)% of chemical oxygen demand and (99.7 ± 0.5)% of total phosphorus rejection rates could be achieved at a flux of 6 L/(m2 h) on average. In comparison, only (48.1 ± 10.5)% and (67.8 ± 7.3)% rejection of ammonium and total nitrogen were observed. Cake enhanced concentration polarization is a major contributor to the decrease of water fluxes. The fouling also led to the occurrence of a cake reduced concentration polarization effect, improving ammonium rejection rate with the increase of operation time in each cycle. This work demonstrates the applicability of using FO process for wastewater concentrating and also limitations in ammonium recovery that need further improvement in future. PMID:26898640

  18. Pilot scale investigation of zinc and sulphate removal from industrial discharges by biological sulphate reduction with molasses as electron donor.

    PubMed

    Liamleam, Warounsak; Oo, Zaw Ko; Thai, Phan Thong; Annachhatre, Ajit P

    2009-11-01

    A biological sulphate reduction process, with molasses as an electron donor, was used for the removal of zinc and sulphate from Rayon industrial wastewater. The process involved reduction of sulphate to sulphide under anaerobic conditions. The sulphide-rich effluent was used to remove zinc as zinc sulphide precipitate. The investigation was conducted at pilot scale with real wastewater from the Rayon industry as feed. The effects of sulphate loading rate and temperature of feeding wastewater were evaluated. The experimental results showed that there was no significant difference in sulphide production when the reactor was operated at 50 +/- 2 degrees C and 65 +/- 2 degrees C. Sulphide production was in the range of 500-515 mg L(-1). In addition, an increase in sulphate loading rate from 6.3 +/- 0.7 kg SO4 m(-3) d(-1) to 14.9 +/- 2.4 kg SO4 m(-3) d(-1) resulted in a dramatic decrease in sulphate removal efficiency. Furthermore, zinc sulphide precipitation at pH 7 removed more than 96% of zinc.

  19. Removal of steroid estrogens from municipal wastewater in a pilot scale expanded granular sludge blanket reactor and anaerobic membrane bioreactor.

    PubMed

    Ito, Ayumi; Mensah, Lawson; Cartmell, Elise; Lester, John N

    2016-01-01

    Anaerobic treatment of municipal wastewater offers the prospect of a new paradigm by reducing aeration costs and minimizing sludge production. It has been successfully applied in warm climates, but does not always achieve the desired outcomes in temperate climates at the biochemical oxygen demand (BOD) values of municipal crude wastewater. Recently the concept of 'fortification' has been proposed to increase organic strength and has been demonstrated at the laboratory and pilot scale treating municipal wastewater at temperatures of 10-17°C. The process treats a proportion of the flow anaerobically by combining it with primary sludge from the residual flow and then polishing it to a high effluent standard aerobically. Energy consumption is reduced as is sludge production. However, no new treatment process is viable if it only addresses the problems of traditional pollutants (suspended solids - SS, BOD, nitrogen - N and phosphorus - P); it must also treat hazardous substances. This study compared three potential municipal anaerobic treatment regimes, crude wastewater in an expanded granular sludge blanket (EGSB) reactor, fortified crude wastewater in an EGSB and crude wastewater in an anaerobic membrane bioreactor. The benefits of fortification were demonstrated for the removal of SS, BOD, N and P. These three systems were further challenged with the removal of steroid estrogens at environmental concentrations from natural indigenous sources. All three systems removed these compounds to a significant degree, confirming that estrogen removal is not restricted to highly aerobic autotrophs, or aerobic heterotrophs, but is also a faculty of anaerobic bacteria. PMID:26212345

  20. Effects of simulated oilfield produced water on early seedling growth after treatment in a pilot-scale constructed wetland system.

    PubMed

    Pardue, Michael J; Castle, James W; Rodgers, John H; Huddleston, George M

    2015-01-01

    Seed germination and early seedling growth bioassays were used to evaluate phytotoxicity of simulated oilfield produced water (OPW) before and after treatment in a subsurface-flow, pilot-scale constructed wetland treatment system (CWTS). Responses to untreated and treated OPW were compared among seven plant species, including three monocotyledons: corn (Zea mays), millet (Panicum miliaceum), and sorghum (Sorghum bicolor); and four dicotyledons: lettuce (Lactuca sativa), okra (Abelmoschus esculents), watermelon (Citrullus lanatus), and soybean (Glycine max). Phytotoxicity was greater in untreated OPW than in treated OPW. Exposures to untreated and treated OPW enhanced growth in some plant species (sorghum, millet, okra, and corn) relative to a negative control and reduced growth in other plant species (lettuce, soybean, and watermelon). Early seedling growth parameters indicated that dicotyledons were more sensitive to test waters compared to monocotyledons, suggesting that morphological differences between plant species affected phytotoxicity. Results indicated the following sensitivity scale for plant species: lettuce>soybean>watermelon>corn>okra≈millet>sorghum. Phytotoxicity of the treated OPW to lettuce and soybean, although concentrations of COCs were less than irrigation guideline concentrations, suggests that chemical characterization and comparison to guideline concentrations alone may not be sufficient to evaluate water for use in growing crops. PMID:25409245

  1. Performance and microbial community analysis of a pilot-scale UASB for corn-ethanol wastewater treatment.

    PubMed

    Huang, Jianping; Xiao, Ling; Xi, Chunhui

    2015-04-01

    The performance and microbial community structure of a pilot-scale upflow anaerobic sludge blanket (UASB) reactor inoculated with flocculent sludge were investigated over 52 days. The characteristics of corn-ethanol wastewater were as follows: CODCr, 1,050-4,970 mg l(-1); ammonia, 14-298 mg l(-1); and alkalinity, 332-2,867 mg l(-1). The UASB could start up smoothly with a hydraulic loading rate lower than 180 l h(-1) and a ratio of volatile fatty acid versus alkalinity between 0.04 and 0.48. The maximum gas production rate was 432 l h(-1) and the highest volumetric loading rate of 7.2 kg m(-3) day(-1) was obtained after 48 days. The 1 mm granules could form a complex network and were composed of many Methanosaeta. Aceticlastic methanogens served as a dominant methanogenic group, which accounted for the relatively high resistance to shock loading. PMID:25537339

  2. Pilot scale evaluation of SANI process for sludge minimization and greenhouse gas reduction in saline sewage treatment.

    PubMed

    Lu, Hui; Wu, Di; Tang, Daniel T W; Chen, G H; van Loosdrecht, Mark C M; Ekama, G

    2011-01-01

    This study reports on a pilot trial of the SANI process (Sulfate reduction, Autotrophic denitrification and Nitrification Integrated process) in Hong Kong. A pilot-scale SANI plant treating saline sewage at 10 m3/day was scaled-up from a lab-scale system treating synthetic saline sewage. The plant consisted of a sulfate reduction up-flow sludge bed (SRUSB), an anoxic bioreactor (BAR1) for autotrophic denitrification utilizing dissolved sulfide produced by the SRUSB and an aerobic bioreactor (BAR2) for nitrification. The SANI pilot plant was successfully operated for 225 days and achieved average COD, TSS, TN removal of 87, 87, and 57%, respectively. The ratio of MLVSS to MLSS in the SRUSB was stable at 0.7 and the average sludge volume index (SVI) was constantly below 110 ml/g. No sludge was purposely withdrawn from the plant during 225-day plant operation. This was attributed to a very low observed sludge yield (0.02 kgVSS/kgCOD removed) of the SRUSB reactor. DNA extraction, PCA amplification results revealed that no methanogens were detected in the SRUSB. SANI can reduce 90% sludge production, 35% energy and 36% GHG compared to conventional biological nutrient removal (CBNR) process. PMID:21977633

  3. New ORP/pH based control strategy for chlorination and dechlorination of wastewater: pilot scale application.

    PubMed

    Kim, H; Kwon, S; Han, S; Yu, M; Kim, J; Gong, S; Colosimo, M F

    2006-01-01

    Due to its efficiency and low capital demands, chlorination has been widely used for disinfection in many wastewater treatment plants. Since the oxidation power of free chlorine is bigger than combined chlorines which are formed from the reaction between chlorine and reducing agents in water (especially, NH4+ and organic nitrogen), for effective disinfection, excess amount of chlorine is added until all the reducing agents are oxidized and free chlorine is available. After chlorination, chlorine residues in wastewater are usually reduced with SO2 or sulfites before the treated wastewater is discharged, since they are toxic to aquatic life. Addition of excess amount of SO2 or sulfite should be avoided. Otherwise, they consume dissolved oxygen in a river or stream and may have adverse impact on the aquatic life. Determination of wastewater chlorine demand and of sulfite dosages for dechlorination has been a challenge to WWTP operators, due to the dynamic characteristics of wastewater. Recently, a new ORP/pH based approach to determine chlorine demand and sulfite dosage was proposed. The method utilizes significant points occurring on the pH and ORP profiles during chlorination and dechlorination titrations. In this study, the proposed automatic titration system has been implemented into a control system to optimize chlorine and sulfite doses for a pilot scale chlorination/dechlorination system. In short, the disinfection system with the pH/ORP based controller showed very successful results; complete inactivation of total coliforms, and almost zero residual chlorines and high DO in its effluent. PMID:16749451

  4. Determine the operational boundary of a pilot-scale single-stage partial nitritation/anammox system with granular sludge.

    PubMed

    Yang, Yandong; Zhang, Liang; Han, Xiaoyu; Zhang, Shujun; Li, Baikun; Peng, Yongzhen

    2016-01-01

    The partial nitritation/anammox (PN/A) process has been applied to ammonium-rich wastewater treatment, but the operational boundary has not been well determined for long-term stability. This pilot-scale study was targeted at a single-stage PN/A process using a sequencing batch reactor (SBR) (volume: 53 m(3)) and granulated activated sludge. The maximum nitrogen removal rate reached 0.83 kg N/(m(3)·d). Microbial analysis suggested that ammonium oxidizing bacteria were mainly present in small sludge flocs while anammox bacteria were prone to grow in large sludge granules. The PN/A performance was enhanced when dissolved oxygen (DO) was increased from 0.25 to 0.76 mg/L, and deteriorated at DO higher than 1.15 mg/L. The PN/A was inhibited at free ammonia (FA) over 77.0 mg/L. High DO or FA concentrations inhibited anammox activity and further induced high and inhibitory nitrite concentrations. Therefore, appropriate DO and FA concentrations should be controlled to achieve single-stage PN/A in SBRs. PMID:27148709

  5. Cultivating Chlorella sp. in a pilot-scale photobioreactor using centrate wastewater for microalgae biomass production and wastewater nutrient removal.

    PubMed

    Min, Min; Wang, Liang; Li, Yecong; Mohr, Michael J; Hu, Bing; Zhou, Wenguang; Chen, Paul; Ruan, Roger

    2011-09-01

    This study is concerned with a novel mass microalgae production system which, for the first time, uses "centrate", a concentrated wastewater stream, to produce microalgal biomass for energy production. Centrate contains a high level of nutrients that support algal growth. The objective of this study was to investigate the growth characteristics of a locally isolated microalgae strain Chlorella sp. in centrate and its ability to remove nutrients from centrate. A pilot-scale photobioreactor (PBR) was constructed at a local wastewater treatment plant. The system was tested under different harvesting rates and exogenous CO(2) levels with the local strain of Chlorella sp. Under low light conditions (25 μmol·m(-2)s(-1)) the system can produce 34.6 and 17.7 g·m(-2)day(-1) biomass in terms of total suspended solids and volatile suspended solids, respectively. At a one fourth harvesting rate, reduction of chemical oxygen demand, total Kjeldahl nitrogen, and soluble total phosphorus were 70%, 61%, and 61%, respectively. The addition of CO(2) to the system did not exhibit a positive effect on biomass productivity or nutrient removal in centrate which is an organic carbon rich medium. The unique PBR system is highly scalable and provides a great opportunity for biomass production coupled with wastewater treatment. PMID:21494756

  6. Application of polycolloid-releasing substrate to remediate trichloroethylene-contaminated groundwater: a pilot-scale study.

    PubMed

    Tsai, T T; Liu, J K; Chang, Y M; Chen, K F; Kao, C M

    2014-03-15

    The objectives of this pilot-scale study were to (1) evaluate the effectiveness of bioremediation of trichloroethylene (TCE)-contaminated groundwater with the supplement of slow polycolloid-releasing substrate (SPRS) (contained vegetable oil, cane molasses, surfactants) under reductive dechlorinating conditions, (2) apply gene analyses to confirm the existence of TCE-dechlorinating genes, and (3) apply the real-time polymerase chain reaction (PCR) to evaluate the variations in TCE-dechlorinating bacteria (Dehalococcoides spp.). Approximately 350L of SPRS solution was supplied into an injection well (IW) and groundwater samples were collected and analyzed from IW and monitor wells periodically. Results show that the SPRS caused a rapid increase of the total organic carbon concentration (up to 5794mg/L), and reductive dechlorination of TCE was significantly enhanced. TCE dechlorination byproducts were observed and up to 99% of TCE removal (initial TCE concentration=1872μg/L) was observed after 50 days of operation. The population of Dehalococcoides spp. increased from 4.6×10(1) to 3.41×10(7)cells/L after 20 days of operation. DNA sequencing results show that there were 31 bacterial species verified, which might be related to TCE biodegradation. Results demonstrate that the microbial analysis and real-time PCR are useful tools to evaluate the effectiveness of TCE reductive dechlorination. PMID:24468531

  7. Stable operation during pilot-scale anaerobic digestion of nutrient-supplemented maize/sugar beet silage.

    PubMed

    Nges, Ivo Achu; Björn, Annika; Björnsson, Lovisa

    2012-08-01

    Biogas production from maize/sugar beet silage was studied under mesophilic conditions in a continuous stirred tank reactor pilot-scale process. While energy crop mono-digestion is often performed with very long hydraulic retention times (HRTs), the present study demonstrated an efficient process operating with a 50-day HRT and a corrected total solids (TS(corr)) based organic loading rate of 3.4 kg/m(3)d. The good performance was attributed to supplementation with both macro- and micronutrients and was evidenced by good methane yields (318 m(3)/ton TS(corr)), which were comparable to laboratory maximum expected yields, plus low total volatile fatty acid concentrations (<0.8 g/L). A viscoplastic and thixotropic digester fluid behaviour was observed, and the viscosity problems common in crop mono-digestion were not seen in this study. The effluent also complied with Swedish certification standards for bio-fertilizer for farmland application. Nutrient addition thus rendered a stable biogas process, while the effluent was a good quality bio-fertilizer.

  8. Coupling digestion in a pilot-scale UASB reactor and electrochemical oxidation over BDD anode to treat diluted cheese whey.

    PubMed

    Katsoni, Alphathanasia; Mantzavinos, Dionissios; Diamadopoulos, Evan

    2014-11-01

    The efficiency of the anaerobic treatment of cheese whey (CW) at mesophilic conditions was investigated. In addition, the applicability of electrochemical oxidation as an advanced post-treatment for the complete removal of chemical oxygen demand (COD) from the anaerobically treated cheese whey was evaluated. The diluted cheese whey, having a pH of 6.5 and a total COD of 6 g/L, was first treated in a 600-L, pilot-scale up-flow anaerobic sludge blanket (UASB) reactor. The UASB process, which was operated for 87 days at mesophilic conditions (32 ± 2 °C) at a hydraulic retention time (HRT) of 3 days, led to a COD removal efficiency between 66 and 97 %, while the particulate matter of the wastewater was effectively removed by entrapment in the sludge blanket of the reactor. When the anaerobic reactor effluent was post-treated over a boron-doped diamond (BDD) anode at 9 and 18 A and in the presence of NaCl as the supporting electrolyte, complete removal of COD was attained after 3-4 h of reaction. During electrochemical experiments, three groups of organochlorinated compounds, namely trihalomethanes (THMs), haloacetonitriles (HANs), and haloketons (HKs), as well as 1,2-dichloroethane (DCA) and chloropicrin were identified as by-products of the process; these, alongside free chlorine, are thought to increase the matrix ecotoxicity to Artemia salina. PMID:24793070

  9. A pilot-scale forward osmosis membrane system for concentrating low-strength municipal wastewater: performance and implications.

    PubMed

    Wang, Zhiwei; Zheng, Junjian; Tang, Jixu; Wang, Xinhua; Wu, Zhichao

    2016-01-01

    Recovery of nutrients and energy from municipal wastewater has attracted much attention in recent years; however, its efficiency is significantly limited by the low-strength properties of municipal wastewater. Herein, we report a pilot-scale forward osmosis (FO) system using a spiral-wound membrane module to concentrate real municipal wastewater. Under active layer facing feed solution mode, the critical concentration factor (CCF) of this FO system was determined to be 8 with 0.5 M NaCl as draw solution. During long-term operation at a concentration factor of 5, (99.8 ± 0.6)% of chemical oxygen demand and (99.7 ± 0.5)% of total phosphorus rejection rates could be achieved at a flux of 6 L/(m(2) h) on average. In comparison, only (48.1 ± 10.5)% and (67.8 ± 7.3)% rejection of ammonium and total nitrogen were observed. Cake enhanced concentration polarization is a major contributor to the decrease of water fluxes. The fouling also led to the occurrence of a cake reduced concentration polarization effect, improving ammonium rejection rate with the increase of operation time in each cycle. This work demonstrates the applicability of using FO process for wastewater concentrating and also limitations in ammonium recovery that need further improvement in future. PMID:26898640

  10. Potential of duckweed in the conversion of wastewater nutrients to valuable biomass: a pilot-scale comparison with water hyacinth.

    PubMed

    Zhao, Yonggui; Fang, Yang; Jin, Yanling; Huang, Jun; Bao, Shu; Fu, Tian; He, Zhiming; Wang, Feng; Zhao, Hai

    2014-07-01

    The application potential of duckweed (Lemna japonica 0234) and water hyacinth (Eichhornia crassipes) were compared in two pilot-scale wastewater treatment systems for more than one year. The results indicated duckweed had the same total nitrogen (TN) recovery rate as water hyacinth (0.4 g/m(2)/d) and a slightly lower total phosphorus (TP) recovery rate (approximately 0.1g/m(2)/d) even though its biomass production was half that of water hyacinth. The higher content of crude protein (33.34%), amino acids (25.80%), starch (40.19%), phosphorus (1.24%), flavonoids (2.91%) and lower fiber content provided duckweed with more advantages in resource utilization. Additionally, microbial community discovered by 454 pyrosequencing indicated that less nitrifying bacteria and more nitrogen-fixing bacteria in rhizosphere of duckweed provided it with higher nitrogen recovery efficiency (60%) than water hyacinth (47%). Under the presented condition, duckweed has more application advantages than water hyacinth because it more effectively converted the wastewater nutrients into valuable biomass. PMID:24787320

  11. Corrosivities in a pilot-scale combustor of a British and two Illinois coals with varying chlorine contents

    USGS Publications Warehouse

    Chou, I.-Ming; Lytle, J.M.; Kung, S.C.; Ho, K.K.

    2000-01-01

    Many US boiler manufacturers have recommended limits on the chlorine (Cl) content (< 0.25% or < 0.3%) of coals to be used in their boilers. These limits were based primarily on extrapolation of British coal data to predict the probable corrosion behavior of US coals. Even though Cl-related boiler corrosion has not been reported by US utilities burning high-Cl Illinois coals, the manufacturer's limits affect the marketability of high-Cl Illinois coals. This study measured the relative rates of corrosion caused by two high-Cl coals (British and Illinois) and one low-Cl Illinois baseline coal under identical pilot-scale combustion conditions for about 1000 h which gave reliable comparisons. Temperatures used reflected conditions in boiler superheaters. The corrosion probes were fabricated from commercial alloy 304SS frequently used at the hottest superheater section of utility boilers. The results showed no evidence of direct correlation between the coal chlorine content and rate of corrosion. A correlation between the rate of corrosion and the metal temperature was obvious. The results suggested that the different field histories of corrosivity from burning high-Cl Illinois coal and high-Cl British coal occurred because of different metal temperatures operated in US and UK utility boilers. The results of this study can be combined into a database, which could be used for lifting the limits on chlorine contents of coals burned in utility boilers in the US.

  12. Preparation of activated carbon from coconut shell chars in pilot-scale microwave heating equipment at 60 kW

    SciTech Connect

    Li Wei; Peng Jinhui Zhang Libo; Yang Kunbin; Xia Hongying; Zhang Shimin; Guo Shenghui

    2009-02-15

    Experiments to prepare activated carbon by microwave heating indicated that microwave energy can decrease reaction temperature, save the energy and shorten processing time remarkably compared to conventional heating, owing to its internal and volumetric heating effects. The above results were based on the laboratory-scale experiments. It is desirable to develop a pilot-scale microwave heating equipment and investigate the parameters with the aim of technological industrialization. In the present study, the components and features of the self-invented equipment were introduced. The temperature rise curves of the chars were obtained. Iodine numbers of the activated carbons all exceed the state standard of China under the following conditions: 25 kg/h charging rate, 0.42 rev/min turning rate of ceramic tube, flow rate of steam at pressure of 0.01 MPa and 40 kW microwave heating power after 60 kW pre-activation for 30 min. Pore structure of the sample obtained at a time point of 46 h, which contained BET surface area, and pore size distributions of micropores and total pores, was tested by nitrogen adsorption at 77 K.

  13. Effect of PAC dosage in a pilot-scale PAC-MBR treating micro-polluted surface water.

    PubMed

    Hu, Jingyi; Shang, Ran; Deng, Huiping; Heijman, Sebastiaan G J; Rietveld, Luuk C

    2014-02-01

    To address the water scarcity issue and advance the traditional drinking water treatment technique, a powdered activated carbon-amended membrane bioreactor (PAC-MBR) is proposed for micro-polluted surface water treatment. A pilot-scale study was carried out by initially dosing different amounts of PAC into the MBR. Comparative results showed that 2g/L performed the best among 0, 1, 2 and 3g/L PAC-MBR regarding organic matter and ammonia removal as well as membrane flux sustainability. 1g/L PAC-MBR exhibited a marginal improvement in pollutant removal compared to the non-PAC system. The accumulation of organic matter in the bulk mixture of 3g/L PAC-MBR led to poorer organic removal and severer membrane fouling. Molecular weight distribution of the bulk liquid in 2g/L PAC-MBR revealed the synergistic effects of PAC adsorption/biodegradation and membrane rejection on organic matter removal. Additionally, a lower amount of soluble extracellular polymer substances in the bulk can be secured in 21 days operation.

  14. First-order kinetics of landfill leachate treatment in a pilot-scale anaerobic sequence batch biofilm reactor.

    PubMed

    Contrera, Ronan Cleber; da Cruz Silva, Katia Cristina; Morita, Dione Mari; Domingues Rodrigues, José Alberto; Zaiat, Marcelo; Schalch, Valdir

    2014-12-01

    This paper reports the kinetics evaluation of landfill leachate anaerobic treatment in a pilot-scale Anaerobic Sequence Batch Biofilm Reactor (AnSBBR). The experiment was carried out at room temperature (23.8 ± 2.1 °C) in the landfill area in São Carlos-SP, Brazil. Biomass from the bottom of a local landfill leachate stabilization pond was used as inoculum. After acclimated and utilizing leachate directly from the landfill, the AnSBBR presented efficiency over 70%, in terms of COD removal, with influent COD ranging from 4825 mg L(-1) to 12,330 mg L(-1). To evaluate the kinetics of landfill leachate treatment, temporal profiles of CODFilt. concentration were performed and a first-order kinetics model was adjusted for substrate consumption, obtaining an average k1 = 4.40 × 10(-5) L mgTVS(-1) d(-1), corrected to 25 °C. Considering the temperature variations, a temperature-activity coefficient θ = 1.07 was obtained. Statistical "Randomness" and "F" tests were used to successfully validate the model considered. Thus, the results demonstrate that the first-order kinetic model is adequate to model the anaerobic treatment of the landfill leachate in the AnSBBR. PMID:25127066

  15. Potential of duckweed in the conversion of wastewater nutrients to valuable biomass: a pilot-scale comparison with water hyacinth.

    PubMed

    Zhao, Yonggui; Fang, Yang; Jin, Yanling; Huang, Jun; Bao, Shu; Fu, Tian; He, Zhiming; Wang, Feng; Zhao, Hai

    2014-07-01

    The application potential of duckweed (Lemna japonica 0234) and water hyacinth (Eichhornia crassipes) were compared in two pilot-scale wastewater treatment systems for more than one year. The results indicated duckweed had the same total nitrogen (TN) recovery rate as water hyacinth (0.4 g/m(2)/d) and a slightly lower total phosphorus (TP) recovery rate (approximately 0.1g/m(2)/d) even though its biomass production was half that of water hyacinth. The higher content of crude protein (33.34%), amino acids (25.80%), starch (40.19%), phosphorus (1.24%), flavonoids (2.91%) and lower fiber content provided duckweed with more advantages in resource utilization. Additionally, microbial community discovered by 454 pyrosequencing indicated that less nitrifying bacteria and more nitrogen-fixing bacteria in rhizosphere of duckweed provided it with higher nitrogen recovery efficiency (60%) than water hyacinth (47%). Under the presented condition, duckweed has more application advantages than water hyacinth because it more effectively converted the wastewater nutrients into valuable biomass.

  16. Laboratory and Pilot Scale Evaluation of a Permeable Reactive Barrier Technology for Use at Rocky Flats Environmental Technology Site (RFETS)

    SciTech Connect

    Dwyer, B.P.; Hankins, M.G.

    1999-02-01

    Three reactive materials were evaluated to identify the optimum treatment reagent for use in a Permeable Reactive Barrier Treatment System at Rocky Flats Environmental Technology Site (RFETS). The three reactive media evaluated included high carbon steel iron filings, an iron-silica alloy in the form of a foam aggregate, and a pellicular humic acid based sorbent (Humasorb from Arctech) mixed with sand. Each material was tested in the laboratory at column scale using simulated site water. All three materials showed promise for the 903 Mound Site; however, the iron filings were determined to be the most cost effective media. In order to validate the laboratory results, the iron filings were further tested at a pilot scale (field columns) using actual site water. Pilot test results were similar to laboratory results; consequently, the iron filings were chosen for the full scale demonstration of this reactive barrier technology. Design parameters including saturated hydraulic conductivity, treatment residence time, and head loss across the media were provided to the design team in support of the final design.

  17. Characteristics of nitrogen removal and microbial distribution by application of spent sulfidic caustic in pilot scale wastewater treatment plant.

    PubMed

    Park, S; Lee, J; Park, J; Byun, I; Park, T; Lee, T

    2010-01-01

    Since spent sulfidic caustic (SSC) produced from petrochemical industry contains a high concentration of alkalinity and sulfide, it was expected that SSC could be used as an electron donor for autotrophic denitrification. To investigate the nitrogen removal performance, a pilot scale Bardenpho process was operated. The total nitrogen removal efficiency increased as SSC dosage increased, and the highest efficiency was observed as 77.5% when SSC was injected into both anoxic tank (1) and (2). FISH analysis was also performed to shed light on the effect of SSC dosage on the distribution ratio of nitrifying bacteria and Thiobacillus denitrificans. FISH results indicated that the relative distribution ratio of ammonia-oxidizing bacteria, Nitrobacter spp., Nitrospira genus and Thiobacillus denitrificans to eubacteria varied little with the pH of the tanks, and SSC injection did not give harmful effect on nitrification efficiency. These results show that SSC can be applied as an electron donor of autotrophic denitrification to biological nitrogen removal process effectively, without any inhibitory effects to nitrifying bacteria and sulfur-utilizing denitrifying bacteria. PMID:20861561

  18. Application of polycolloid-releasing substrate to remediate trichloroethylene-contaminated groundwater: a pilot-scale study.

    PubMed

    Tsai, T T; Liu, J K; Chang, Y M; Chen, K F; Kao, C M

    2014-03-15

    The objectives of this pilot-scale study were to (1) evaluate the effectiveness of bioremediation of trichloroethylene (TCE)-contaminated groundwater with the supplement of slow polycolloid-releasing substrate (SPRS) (contained vegetable oil, cane molasses, surfactants) under reductive dechlorinating conditions, (2) apply gene analyses to confirm the existence of TCE-dechlorinating genes, and (3) apply the real-time polymerase chain reaction (PCR) to evaluate the variations in TCE-dechlorinating bacteria (Dehalococcoides spp.). Approximately 350L of SPRS solution was supplied into an injection well (IW) and groundwater samples were collected and analyzed from IW and monitor wells periodically. Results show that the SPRS caused a rapid increase of the total organic carbon concentration (up to 5794mg/L), and reductive dechlorination of TCE was significantly enhanced. TCE dechlorination byproducts were observed and up to 99% of TCE removal (initial TCE concentration=1872μg/L) was observed after 50 days of operation. The population of Dehalococcoides spp. increased from 4.6×10(1) to 3.41×10(7)cells/L after 20 days of operation. DNA sequencing results show that there were 31 bacterial species verified, which might be related to TCE biodegradation. Results demonstrate that the microbial analysis and real-time PCR are useful tools to evaluate the effectiveness of TCE reductive dechlorination.

  19. First-order kinetics of landfill leachate treatment in a pilot-scale anaerobic sequence batch biofilm reactor.

    PubMed

    Contrera, Ronan Cleber; da Cruz Silva, Katia Cristina; Morita, Dione Mari; Domingues Rodrigues, José Alberto; Zaiat, Marcelo; Schalch, Valdir

    2014-12-01

    This paper reports the kinetics evaluation of landfill leachate anaerobic treatment in a pilot-scale Anaerobic Sequence Batch Biofilm Reactor (AnSBBR). The experiment was carried out at room temperature (23.8 ± 2.1 °C) in the landfill area in São Carlos-SP, Brazil. Biomass from the bottom of a local landfill leachate stabilization pond was used as inoculum. After acclimated and utilizing leachate directly from the landfill, the AnSBBR presented efficiency over 70%, in terms of COD removal, with influent COD ranging from 4825 mg L(-1) to 12,330 mg L(-1). To evaluate the kinetics of landfill leachate treatment, temporal profiles of CODFilt. concentration were performed and a first-order kinetics model was adjusted for substrate consumption, obtaining an average k1 = 4.40 × 10(-5) L mgTVS(-1) d(-1), corrected to 25 °C. Considering the temperature variations, a temperature-activity coefficient θ = 1.07 was obtained. Statistical "Randomness" and "F" tests were used to successfully validate the model considered. Thus, the results demonstrate that the first-order kinetic model is adequate to model the anaerobic treatment of the landfill leachate in the AnSBBR.

  20. Effect of COD/N ratio on cultivation of aerobic granular sludge in a pilot-scale sequencing batch reactor.

    PubMed

    Wei, Dong; Qiao, Zhuangming; Zhang, Yongfang; Hao, Lianjie; Si, Wei; Du, Bin; Wei, Qin

    2013-02-01

    Aerobic granular sludge was successfully cultivated with the effluent of internal circulation reactor in a pilot-scale sequencing batch reactor (SBR). Soy protein wastewater was used as an external carbon source for altering the influent chemical oxygen demand/nitrogen (COD/N) ratios of SBR. Initially, the phenomenon of partial nitrification was observed and depressed by increasing the influent COD/N ratios from 3.32 to 7.24 mg/mg. After 90 days of aerobic granulation, the mixed liquor suspended solids concentration of the reactor increased from 2.80 to 7.02 g/L, while the sludge volumetric index decreased from 105.51 to 42.99 mL/g. The diameters of mature aerobic granules vary in the range of 1.2 to 2.0 mm. The reactor showed excellent removal performances for COD and N₄⁺--N after aerobic granulation, and average removal efficiencies were over 93% and 98%, respectively. The result of this study could provide further information on the development of aerobic granule-based system for full-scale applications.

  1. Effect of PAC dosage in a pilot-scale PAC-MBR treating micro-polluted surface water.

    PubMed

    Hu, Jingyi; Shang, Ran; Deng, Huiping; Heijman, Sebastiaan G J; Rietveld, Luuk C

    2014-02-01

    To address the water scarcity issue and advance the traditional drinking water treatment technique, a powdered activated carbon-amended membrane bioreactor (PAC-MBR) is proposed for micro-polluted surface water treatment. A pilot-scale study was carried out by initially dosing different amounts of PAC into the MBR. Comparative results showed that 2g/L performed the best among 0, 1, 2 and 3g/L PAC-MBR regarding organic matter and ammonia removal as well as membrane flux sustainability. 1g/L PAC-MBR exhibited a marginal improvement in pollutant removal compared to the non-PAC system. The accumulation of organic matter in the bulk mixture of 3g/L PAC-MBR led to poorer organic removal and severer membrane fouling. Molecular weight distribution of the bulk liquid in 2g/L PAC-MBR revealed the synergistic effects of PAC adsorption/biodegradation and membrane rejection on organic matter removal. Additionally, a lower amount of soluble extracellular polymer substances in the bulk can be secured in 21 days operation. PMID:24412856

  2. Effect of medium-pressure UV irradiation on bromate concentrations in drinking water, a pilot-scale study.

    PubMed

    Peldszus, Sigrid; Andrews, Susan A; Souza, Rosana; Smith, Franklyn; Douglas, Ian; Bolton, Jim; Huck, Peter M

    2004-01-01

    This study investigated the potential for bromate removal from drinking water on irradiation with medium-pressure UV lamps-a technique gaining considerable interest for drinking water disinfection. Waters from two different sources were spiked with 20microg/L of bromate and irradiated with UV fluences up to 718mJ/cm(2) utilizing a pilot-scale reactor (Calgon Carbon Corp.) at a flow of 76L/min (20 gallon/min). Essentially no removal was observed in one of the source waters. Limited bromate removal, up to 19%, was observed in the second source water at high UV fluences (696mJ/cm(2)) and a fluence-response relationship was clearly evident. All removals would be negligible at UV fluences anticipated for drinking water disinfection (< or =40mJ/cm(2)). Different water characteristics, in particular competitive absorption by nitrate and possibly DOC, were most likely responsible for the differences in bromate removal in the waters tested. The source water that did not show any removal had a higher nitrate concentration (4 vs. 0.1mg N/L) and also a higher DOC concentration (4.1 vs. 3.1mg C/L) than the other source water which showed 19% bromate removal.

  3. Co-gasification of biosolids with biomass: Thermogravimetric analysis and pilot scale study in a bubbling fluidized bed reactor.

    PubMed

    Yu, Ming Ming; Masnadi, Mohammad S; Grace, John R; Bi, Xiaotao T; Lim, C Jim; Li, Yonghua

    2015-01-01

    This work studied the feasibility of co-gasification of biosolids with biomass as a means of disposal with energy recovery. The kinetics study at 800°C showed that biomass, such as switchgrass, could catalyze the reactions because switchgrass ash contained a high proportion of potassium, an excellent catalyst for gasification. However, biosolids could also inhibit gasification due to interaction between biomass alkali/alkaline earth metals and biosolids clay minerals. In the pilot scale experiments, increasing the proportion of biosolids in the feedstock affected gasification performance negatively. Syngas yield and char conversion decreased from 1.38 to 0.47m(3)/kg and 82-36% respectively as the biosolids proportion in the fuel increased from 0% to 100%. Over the same range, the tar content increased from 10.3 to 200g/m(3), while the ammonia concentration increased from 1660 to 19,200ppmv. No more than 25% biosolids in the fuel feed is recommended to maintain a reasonable gasification.

  4. Removal of organic micropollutants from drinking water by a novel electro-Fenton filter: Pilot-scale studies.

    PubMed

    Plakas, Konstantinos V; Sklari, Stella D; Yiankakis, Dimitrios A; Sideropoulos, Georgios Th; Zaspalis, Vassilis T; Karabelas, Anastasios J

    2016-03-15

    To assess the performance of a novel 'filter'-type electro-Fenton (EF) device, results are reported from pilot-scale studies of continuous water treatment, to degrade diclofenac (DCF), a typical organic micro-pollutant, with no addition of oxidants. The novel 'filter' consisted of three pairs of anode/cathode electrodes made of carbon felt, with cathodes impregnated with iron nanoparticles (γ-Fe2O3/F3O4 oxides). The best 'filter' performance was obtained at applied potential of 2 V and low water superficial velocities (∼0.09 cm/s), i.e., the mineralization current efficiency (MCE) was >20%, during continuous steady state treatment of tap water with low DCF concentrations (16 μg/L). The EF 'filter' exhibited satisfactory stability regarding both electrode integrity (no iron leaching) and removal efficiency, even after multiple filtration/oxidation treatment cycles, achieving (under steady conditions) DCF and TOC removal 85% and 36%, respectively. This performance is considered satisfactory because the EF process took place under rather unfavorable conditions, such as neutral pH, low dissolved O2 concentration, low electrical conductivity, and presence of natural organic matter and inorganic ions in tap water. Ongoing R&D is aimed at 'filter' development and optimization for practical applications.

  5. Alkylphenol polyethoxylate removal in a pilot-scale reed bed and phenotypic characterization of the aerobic heterotrophic community.

    PubMed

    Sacco, Cristiana; Pizzo, Anna Maria; Tiscione, Emilia; Burrini, Daniela; Messeri, Luca; Lepri, Luciano; Del Bubba, Massimo

    2006-07-01

    The removal of the non-ionic surfactant Triton X-100, dosed at 30 and 300 mg/L in a pilot-scale subsurface horizontal flow reed bed, and the aerobic heterotrophic cultivable community associated with the roots and with the substrate gravel in both absence and presence of Triton X-100 were investigated. t-Octylphenol (OP) and its mono-, di- and tri-ethoxyl derivatives, among others, were found in the outlet. A mass balance allowed us to calculate that approximately 40% of the Triton X-100 metabolites OP and octylphenol polyethoxylate derivatives flowed out of the reed bed during the dosage and postdosage experiments. More aerobic heterotrophic microorganisms adhered to the roots than to the gravel. The appearance of new strains (Aeromonas, Flavobacterium, and Aquaspirillum) and the increased presence of others (Pseudomonas) during the dosage of Triton may be linked to the capacity of these bacteria to adapt to the presence of the surfactant or to use it as a nourishment. PMID:16929647

  6. Slowly released molasses barrier system for controlling nitrate plumes in groundwater: a pilot-scale tank study.

    PubMed

    Lee, Byung Sun; Lee, Kyuyeon; Um, Jae Yeon; Nam, Kyoungphile

    2014-02-01

    A well-type barrier system containing solidified molasses as a reactive medium was developed to promote the indigenous denitrifying activity and to treat nitrate plumes in groundwater. Three slowly released molasses (SRM) barrier systems harboring 60, 120, and 120 SRM rods, which were named System A, B, and C, respectively, were operated to examine nitrate removal efficiency in a pilot-scale sandy tank. These SRM systems induced a consistent removal of nitrate without pore clogging and hydraulic disturbance during the test period. The initial nitrate concentration was 142mgL(-1), and the concentrations decreased by 80%, 84%, and 79% in System A, B, and C, respectively. In particular, System C was inoculated with heterotrophic denitrifiers, but the nitrate removal efficiency was not enhanced compared to System B, probably due to the prior existence of indigenous denitrifiers in the sandy tank. The presence of nitrite reductase-encoding gene (i.e. nirK) at the site was confirmed by denatured gradient gel electrophoresis analysis.

  7. Humic acid enhanced remediation of an emplaced diesel source in groundwater. 1. Laboratory-based pilot scale test.

    PubMed

    Van Stempvoort, D R; Lesage, S; Novakowski, K S; Millar, K; Brown, S; Lawrence, J R

    2002-02-01

    The enhanced solubility of petroleum-derived compounds in humic acid solutions is the basis for a new groundwater remediation technology. In this unique pilot-scale test, a stationary contaminant source consisting of diesel fuel was placed below the water table in a model sand aquifer (1.2 x 5.5 x 1.8-m deep) and flushed with water at a flow rate of 2 cm/h over 5 years. At 51 days, laboratory grade humic acid was added to the water and maintained at a level of approximately 0.8 g/l. The addition of humic acid had only a small impact on the aqueous transport of the BTEX components, which were rapidly dissolved from the diesel, but had a large effect on the flushing of PAHs, including methylated naphthalenes (MNs). Binding to aqueous humic acid enhanced the solubilization of MNs two- to tenfold. During aqueous transport, biodegradation of the BTEX and PAHs occurred, limiting the lateral and longitudinal extent of the diesel contaminant plume in the model aquifer. It appears that through enhanced solubilization, the overall biodegradation rate of the MNs was increased. As the various MNs were depleted from the diesel source, the MN plume shrank and then disappeared.

  8. Pilot-Scale Biorefinery: Sustainable Transport Fuels from Biomass via Integrated Pyrolysis and Catalytic Hydroconversion - Wastewater Cleanup by Catalytic Hydrothermal Gasification

    SciTech Connect

    Elliott, Douglas C.; Olarte, Mariefel V.; Hart, Todd R.

    2015-06-19

    DOE-EE Bioenergy Technologies Office has set forth several goals to increase the use of bioenergy and bioproducts derived from renewable resources. One of these goals is to facilitate the implementation of the biorefinery. The biorefinery will include the production of liquid fuels, power and, in some cases, products. The integrated biorefinery should stand-alone from an economic perspective with fuels and power driving the economy of scale while the economics/profitability of the facility will be dependent on existing market conditions. UOP LLC proposed to demonstrate a fast pyrolysis based integrated biorefinery. Pacific Northwest National Laboratory (PNNL) has expertise in an important technology area of interest to UOP for use in their pyrolysis-based biorefinery. This CRADA project provides the supporting technology development and demonstration to allow incorporation of this technology into the biorefinery. PNNL developed catalytic hydrothermal gasification (CHG) for use with aqueous streams within the pyrolysis biorefinery. These aqueous streams included the aqueous phase separated from the fast pyrolysis bio-oil and the aqueous byproduct streams formed in the hydroprocessing of the bio-oil to finished products. The purpose of this project was to demonstrate a technically and economically viable technology for converting renewable biomass feedstocks to sustainable and fungible transportation fuels. To demonstrate the technology, UOP constructed and operated a pilot-scale biorefinery that processed one dry ton per day of biomass using fast pyrolysis. Specific objectives of the project were to: The anticipated outcomes of the project were a validated process technology, a range of validated feedstocks, product property and Life Cycle data, and technical and operating data upon which to base the design of a full-scale biorefinery. The anticipated long-term outcomes from successful commercialization of the technology were: (1) the replacement of a significant

  9. Hierarchy of two-phase flow models for autonomous control of cryogenic loading operation

    NASA Astrophysics Data System (ADS)

    Luchinskiy, Dmitry G.; Ponizovskaya-Devine, Ekaterina; Hafiychuk, Vasyl; Kashani, Ali; Khasin, Michael; Timucin, Dogan; Sass, Jared; Perotti, Jose; Brown, Barbara

    2015-12-01

    We report on the development of a hierarchy of models of cryogenic two-phase flow motivated by NASA plans to develop and maturate technology of cryogenic propellant loading on the ground and in space. The solution of this problem requires models that are fast and accurate enough to identify flow conditions, detect faults, and to propose optimal recovery strategy. The hierarchy of models described in this presentation is ranging from homogeneous moving- front approximation to separated non-equilibrium two-phase cryogenic flow. We compare model predictions with experimental data and discuss possible application of these models to on-line integrated health management and control of cryogenic loading operation.

  10. Flexible cryogenic conduit

    DOEpatents

    Brindza, Paul Daniel; Wines, Robin Renee; Takacs, James Joseph

    1999-01-01

    A flexible and relatively low cost cryogenic conduit is described. The flexible cryogenic conduit of the present invention comprises a first inner corrugated tube with single braided serving, a second outer corrugated tube with single braided serving concentric with the inner corrugated tube, and arranged outwardly about the periphery of the inner corrugated tube and between the inner and outer corrugated tubes: a superinsulation layer; a one half lap layer of polyester ribbon; a one half lap layer of copper ribbon; a spirally wound refrigeration tube; a second one half lap layer of copper ribbon; a second one half lap layer of polyester ribbon; a second superinsulation layer; a third one half lap layer of polyester ribbon; and a spirally wound stretchable and compressible filament.

  11. Oxygen chemisorption cryogenic refrigerator

    NASA Technical Reports Server (NTRS)

    Jones, Jack A. (Inventor)

    1987-01-01

    The present invention relates to a chemisorption compressor cryogenic refrigerator which employs oxygen to provide cooling at 60 to 100 K. The invention includes dual vessels containing an oxygen absorbent material, alternately heated and cooled to provide a continuous flow of high pressure oxygen, multiple heat exchangers for precooling the oxygen, a Joule-Thomson expansion valve system for expanding the oxygen to partially liquefy it and a liquid oxygen pressure vessel. The primary novelty is that, while it was believed that once oxygen combined with an element or compound the reaction could not reverse to release gaseous oxygen, in this case oxygen will indeed react in a reversible fashion with certain materials and will do so at temperatures and pressures which make it practical for incorporation into a cryogenic refrigeration system.

  12. Stirling cycle cryogenic cooler

    NASA Astrophysics Data System (ADS)

    Gasser, M. G.; Sherman, A.; Studer, P. A.; Daniels, A.; Goldowsky, M. P.

    1983-06-01

    A long lifetime Stirling cycle cryogenic cooler particularly adapted for space applications is described. It consists of a compressor section centrally aligned end to end with an expansion section, and respectively includes a reciprocating compressor piston and displacer radially suspended in interconnecting cylindrical housings by active magnetic bearings and has adjacent reduced clearance regions so as to be in noncontacting relationship therewith and wherein one or more of these regions operate as clearance seals. The piston and displacer are reciprocated in their housings by linear drive motors to vary the volume of respectively adjacent compression and expansion spaces which contain a gaseous working fluid and a thermal regenerator to effect Stirling cycle cryogenic cooling.

  13. Cryogenic support system

    DOEpatents

    Nicol, Thomas H.; Niemann, Ralph C.; Gonczy, John D.

    1988-01-01

    A support system is disclosed for restraining large masses at very low or cryogenic temperatures. The support system employs a tie bar that is pivotally connected at opposite ends to an anchoring support member and a sliding support member. The tie bar extends substantially parallel to the longitudinal axis of the cold mass assembly, and comprises a rod that lengthens when cooled and a pair of end attachments that contract when cooled. The rod and end attachments are sized so that when the tie bar is cooled to cryogenic temperature, the net change in tie bar length is approximately zero. Longitudinal force directed against the cold mass assembly is distributed by the tie bar between the anchoring support member and the sliding support member.

  14. Cryogenic Control System

    SciTech Connect

    Goloborod'ko, S.; /Fermilab

    1989-02-27

    The control system (CS) for the cryogenic arrangement of the DO Liquid Argon Calorimeter consists of a Texas instruments 560/565 Programmable Logical Controller (PLC), two remote bases with Remote Base Controllers and a corresponding set of input/output (I/O) modules, and a PC AST Premium 286 (IBM AT Compatible). The PLC scans a set of inputs and provides a set of outputs based on a ladder logic program and PID control loops. The inputs are logic or analog (current, voltage) signals from equipment status switches or transducers. The outputs are logic or analog (current or voltage) signals for switching solenoids and positioning pneumatic actuators. Programming of the PLC is preformed by using the TISOFT2/560/565 package, which is installed in the PC. The PC communicates to the PLC through a serial RS232 port and provides operator interface to the cryogenic process using Xpresslink software.

  15. Cryogenic support system

    DOEpatents

    Nicol, T.H.; Niemann, R.C.; Gonczy, J.D.

    1988-11-01

    A support system is disclosed for restraining large masses at very low or cryogenic temperatures. The support system employs a tie bar that is pivotally connected at opposite ends to an anchoring support member and a sliding support member. The tie bar extends substantially parallel to the longitudinal axis of the cold mass assembly, and comprises a rod that lengthens when cooled and a pair of end attachments that contract when cooled. The rod and end attachments are sized so that when the tie bar is cooled to cryogenic temperature, the net change in tie bar length is approximately zero. Longitudinal force directed against the cold mass assembly is distributed by the tie bar between the anchoring support member and the sliding support member. 7 figs.

  16. Cryogenic Selective Surfaces

    NASA Technical Reports Server (NTRS)

    Youngquist, Robert C.; Nurge, Mark A.

    2015-01-01

    Under our NASA Innovative Advanced Concepts (NIAC) project we have theoretically demonstrated a novel selective surface that reflects roughly 100 times more solar radiation than any other known coating. If this prediction holds up under experimental tests it will allow cryogenic temperatures to be reached in deep space even in the presence of the sun. It may allow LOX to be carried to the Moon and Mars. It may allow superconductors to be used in deep space without a refrigeration system.

  17. Advances in Helium Cryogenics

    NASA Astrophysics Data System (ADS)

    Sciver, S. W. Van

    This review provides a survey of major advances that have occurred in recent years in the area of helium cryogenics. Helium-temperature cryogenics is the enabling technology for a substantial and growing number of low-temperature systems from superconducting magnets to space-based experimental facilities. In recent years there have been many advances in the technology of low-temperature helium, driven mostly by new applications. However, to keep the review from being too broad, this presentation focuses mainly on three of the most significant advances. These are: (1) the development of large-scale recuperative refrigeration systems mainly for superconducting magnet applications in accelerators and other research facilities; (2) the use of stored superfluid helium (He II) as a coolant for spacebased astrophysics experiments; and (3) the application of regenerative cryocoolers operating at liquid helium temperatures primarily for cooling superconducting devices. In each case, the reader should observe that critical technologies were developed to facilitate these applications. In addition to these three primary advances, other significant helium cryogenic technologies are briefly reviewed at the end of this chapter, along with some vision for future developments in these areas.

  18. Cryogenic Treatment of Metal Parts

    SciTech Connect

    Chillar, Rahul; Agrawal, S. C.

    2006-03-31

    Cryogenic treatment and its variables have been described. Results of eight engineering tests carried out on cryotreated parts have been presented. Cryogenic treatment of metal parts enhances useful properties which in turn, improves various strengths. Our tests viz. Abrasion, Torsion, Fatigue, Tensile, Shear, Hardness and Impact on Mild steel, Cast Iron, Brass and Copper show that the cryogenic treatment improved useful properties of mild steel parts appreciably but did not show promise with brass and copper parts.

  19. Surface Tension Confines Cryogenic Liquid

    NASA Technical Reports Server (NTRS)

    Castles, Stephen H.; Schein, Michael E.

    1989-01-01

    New type of Dewar provides passive, constant-temperature cryogenic cooling for scientific instruments under normal-to low-gravity conditions. Known as Surface-Tension-Contained Liquid Cryogen Cooler (STCLCC), keeps liquid cryogen in known location inside the Dewar by trapping liquid inside spongelike material. Unique sponge material fills most of volume of inner tank. Sponge is all-silica, open-cell material similar to that used for Space Shuttle thermal-protection tiles.

  20. Formation, physical characteristics and microbial community structure of aerobic granules in a pilot-scale sequencing batch reactor for real wastewater treatment.

    PubMed

    Liu, Yong-Qiang; Moy, Benjamin; Kong, Yun-Hua; Tay, Joo-Hwa

    2010-05-01

    In this study, aerobic granular sludge was successfully developed in a pilot-scale sequencing batch reactor (SBR) installed on site to treat real wastewater using traditional activated sludge as inoculum. Compared with 1 or 2 months required by lab-scale reactor for aerobic granulation, it took about 400 days for activated sludge to transform into granule-dominant sludge in the pilot-scale SBR on site. Although the sludge in the reactor after 400-day operation was a mixture of flocs and granules with floc ratio ranged from 5 to 30%, sludge volume index with 5min settling (SVI5) always maintained at around 30mL/g. The similar microbial community structures represented by denaturing gradient gel electrophoresis (DGGE) between coexisted flocs and granules in the reactor indicated no strong microbial selection after the granules were dominant in the reactor. Chemical oxygen demand (COD) and NH4(+)-N removal efficiencies were above 80 and 98%, respectively, after 50-day operation, and the total inorganic N removal efficiency was about 50%. The results in this study demonstrate that it is feasible to form aerobic granules in pilot-scale SBR reactor and maintain the long-term stability of granular sludge with a high influent quality fluctuation. Meanwhile, stable COD and NH4(+)-N removal efficiencies can be obtained in the reactor.

  1. Cultivation of Chlorella sp. using raw dairy wastewater for nutrient removal and biodiesel production: Characteristics comparison of indoor bench-scale and outdoor pilot-scale cultures.

    PubMed

    Lu, Weidong; Wang, Zhongming; Wang, Xuewei; Yuan, Zhenhong

    2015-09-01

    The biomass productivity and nutrient removal capacity of simultaneous Chlorella sp. cultivation for biodiesel production and nutrient removal in raw dairy wastewater (RDW) in indoor bench-scale and outdoor pilot-scale photobioreactors were compared. Results from the current work show that maximum biomass productivity in indoor bench-scale cultures can reach 260 mg L(-1) day(-1), compared to that of 110 mg L(-1) day(-1) in outdoor pilot-scale cultures. Maximum chemical oxygen demand (COD), total nitrogen (TN), and total phosphorous (TP) removal rate obtained in indoor conditions was 88.38, 38.34, and 2.03 mg L(-1) day(-1), respectively, this compared to 41.31, 6.58, and 2.74 mg L(-1) day(-1), respectively, for outdoor conditions. Finally, dominant fatty acids determined to be C16/C18 in outdoor pilot-scale cultures indicated great potential for scale up of Chlorella sp. cultivation in RDW for high quality biodiesel production coupling with RDW treatment.

  2. Granulation of activated sludge in a pilot-scale sequencing batch reactor for the treatment of low-strength municipal wastewater.

    PubMed

    Ni, Bing-Jie; Xie, Wen-Ming; Liu, Shao-Gen; Yu, Han-Qing; Wang, Ying-Zhe; Wang, Gan; Dai, Xian-Liang

    2009-02-01

    Aerobic granulation of activated sludge was achieved in a pilot-scale sequencing batch reactor (SBR) for the treatment of low-strength municipal wastewater (<200 mg L(-1) of COD, chemical oxygen demand). The volume exchange ratio and settling time of an SBR were found to be two key factors in the granulation of activated sludge grown on the low-strength municipal wastewater. After operation of 300 days, the mixed liquor suspended solids (MLSS) concentration in the SBR reached 9.5 g L(-1) and consisted of approximate 85% granular sludge. The average total COD removal efficiency kept at 90% and NH4+-N was almost completely depleted (approximately 95%) after the formation of aerobic granules. The granules (with a diameter over 0.212 mm) had a diameter ranging from 0.2 to 0.8 mm and had good settling ability with a settling velocity of 18-40 m h(-1). Three bacterial morphologies of rod, coccus and filament coexisted in the granules. Mathematical modeling was performed to get insight into this pilot-scale granule-based reactor. The modified IWA activated sludge model No 3 (ASM3) was able to adequately describe the pilot-scale SBR dynamics during its cyclic operation.

  3. Cultivation of Chlorella sp. using raw dairy wastewater for nutrient removal and biodiesel production: Characteristics comparison of indoor bench-scale and outdoor pilot-scale cultures.

    PubMed

    Lu, Weidong; Wang, Zhongming; Wang, Xuewei; Yuan, Zhenhong

    2015-09-01

    The biomass productivity and nutrient removal capacity of simultaneous Chlorella sp. cultivation for biodiesel production and nutrient removal in raw dairy wastewater (RDW) in indoor bench-scale and outdoor pilot-scale photobioreactors were compared. Results from the current work show that maximum biomass productivity in indoor bench-scale cultures can reach 260 mg L(-1) day(-1), compared to that of 110 mg L(-1) day(-1) in outdoor pilot-scale cultures. Maximum chemical oxygen demand (COD), total nitrogen (TN), and total phosphorous (TP) removal rate obtained in indoor conditions was 88.38, 38.34, and 2.03 mg L(-1) day(-1), respectively, this compared to 41.31, 6.58, and 2.74 mg L(-1) day(-1), respectively, for outdoor conditions. Finally, dominant fatty acids determined to be C16/C18 in outdoor pilot-scale cultures indicated great potential for scale up of Chlorella sp. cultivation in RDW for high quality biodiesel production coupling with RDW treatment. PMID:26056780

  4. Hydrogen isotope separation

    DOEpatents

    Bartlit, J.R.; Denton, W.H.; Sherman, R.H.

    Disclosed is a system of four cryogenic fractional distillation columns interlinked with two equilibrators for separating a DT and hydrogen feed stream into four product streams, consisting of a stream of high purity D/sub 2/, DT, T/sub 2/, and a tritium-free stream of HD for waste disposal.

  5. Hydrogen isotope separation

    DOEpatents

    Bartlit, John R.; Denton, William H.; Sherman, Robert H.

    1982-01-01

    A system of four cryogenic fractional distillation columns interlinked with two equilibrators for separating a DT and hydrogen feed stream into four product streams, consisting of a stream of high purity D.sub.2, DT, T.sub.2, and a tritium-free stream of HD for waste disposal.

  6. Modeling organic matter and nitrogen removal from domestic wastewater in a pilot-scale vertical subsurface flow constructed wetland.

    PubMed

    Bustillo-Lecompte, Ciro Fernando; Mehrvar, Mehrab; Quiñones-Bolaños, Edgar; Castro-Faccetti, Claudia Fernanda

    2016-01-01

    Constructed wetlands have become an attractive alternative for wastewater treatment. However, there is not a globally accepted mathematical model to predict their performance. In this study, the VS2DTI software was used to predict the effluent biochemical oxygen demand (BOD) and total nitrogen (TN) in a pilot-scale vertical flow constructed wetland (VFCW) treating domestic wastewater. After a 5-week adaptation period, the pilot system was monitored for another 6 weeks. Experiments were conducted at hydraulic retention times (HRTs) in the range of 2-4 days with Typha latifolia as the vegetation. The raw wastewater concentrations ranged between 144-430 and 122-283 mg L(-1) for BOD5 and TN, respectively. A first-order kinetic model coupled with the advection/dispersion and Richards' equations was proposed to predict the removal rates of BOD5 and TN from domestic wastewater. Two main physical processes were modeled in this study, porous material water flow and solute transport through the different layers of the VFCW to simulate the constructed wetland (CW) conditions. The model was calibrated based on the BOD5 and TN degradation constants. The model indicated that most of BOD and TN (88 and 92%, respectively) were removed through biological activity followed by adsorption. It was also observed that the evapotranspiration was seen to have a smaller impact. An additional data series of effluent BOD and TN was used for model validation. The residual analysis of the calibrated model showed a relatively random pattern, indicating a decent fit. Thus, the VS2DTI was found to be a useful tool for CW simulation.

  7. Optimization of process parameters for pilot-scale liquid-state bioconversion of sewage sludge by mixed fungal inoculation.

    PubMed

    Rahman, Roshanida A; Molla, Abul Hossain; Barghash, Hind F A; Fakhru'l-Razi, Ahmadun

    2016-01-01

    Liquid-state bioconversion (LSB) technique has great potential for application in bioremediation of sewage sludge. The purpose of this study is to determine the optimum level of LSB process of sewage sludge treatment by mixed fungal (Aspergillus niger and Penicillium corylophilum) inoculation in a pilot-scale bioreactor. The optimization of process factors was investigated using response surface methodology based on Box-Behnken design considering hydraulic retention time (HRT) and substrate influent concentration (S0) on nine responses for optimizing and fitted to the regression model. The optimum region was successfully depicted by optimized conditions, which was identified as the best fit for convenient multiple responses. The results from process verification were in close agreement with those obtained through predictions. Considering five runs of different conditions of HRT (low, medium and high 3.62, 6.13 and 8.27 days, respectively) with the range of S0 value (the highest 12.56 and the lowest 7.85 g L(-1)), it was monitored as the lower HRT was considered as the best option because it required minimum days of treatment than the others with influent concentration around 10 g L(-1). Therefore, optimum process factors of 3.62 days for HRT and 10.12 g L(-1) for S0 were identified as the best fit for LSB process and its performance was deviated by less than 5% in most of the cases compared to the predicted values. The recorded optimized results address a dynamic development in commercial-scale biological treatment of wastewater for safe and environment-friendly disposal in near future.

  8. Characterization and modelling of the heat transfers in a pilot-scale reactor during composting under forced aeration

    SciTech Connect

    Guardia, A. de; Petiot, C.; Benoist, J.C.; Druilhe, C.

    2012-06-15

    The paper focused on the modelling of the heat transfers during composting in a pilot-scale reactor under forced aeration. The model took into account the heat production and the transfers by evaporation, convection between material and gas crossing the material, conduction and surface convection between gas and material in bottom and upper parts of the reactor. The model was adjusted thanks to the measurements practised during fifteen composting experiments in which five organic wastes were, each, composted under three constant aeration rates. Heat production was considered proportional to oxygen consumption rate and the enthalpy per mole oxygen consumed was assumed constant. The convective heat transfer coefficients were determined on basis of the continuous measurements of the temperatures of both the lid and the bottom part of the reactor. The model allowed a satisfying prediction of the temperature of the composting material. In most cases, the mean absolute discard between the experimental and the simulated temperatures was inferior to 2.5 Degree-Sign C and the peaks of temperature occurred with less than 8 h delay. For the half of the experiments the temperature discard between the simulated peak and the experimental one was inferior to 5 Degree-Sign C. On basis of the calculation of a stoichiometric production of water through oxidation of the biodegradable organic matter, the simulation of water going out from material as vapour also allowed a rather satisfying prediction of the mass of water in final mixture. The influence of the aeration rate on every type of heat loss was characterized. Finally, the model was used to evaluate the impacts on material temperature caused by the change of the insulation thickness, the ambient temperature, take the lid away, the increase or the decrease of the mass of waste to compost.

  9. In-Situ Uranium Stabilization Through Polyphosphate Injection: Pilot-Scale Treatability Test at the 300 Area, Hanford Site

    SciTech Connect

    Vermeul, V.R.; Fruchter, J.S.; Fritz, B.G.; Mackley, R.D.; Wellman, D.M.; Williams, M.D.

    2008-07-01

    This paper describes the pilot-scale treatability test that was conducted to evaluate the efficacy of using a polyphosphate injection approach to treat uranium-contaminated groundwater in situ within the 300 Area aquifer at the Hanford Site in Richland, Washington. Primary test objectives were to assess 1) direct treatment of available uranium contributing to the groundwater plume through precipitation of the uranyl-phosphate mineral autunite, and 2) emplacement of secondary-treatment capacity via precipitation of the calcium-phosphate mineral apatite, which acts as a long-term sorbent for uranium. Based on an injection design analysis that incorporated results from both bench-scale testing and site-specific characterization activities, a three-phase injection approach was selected for field-scale testing. This approach consisted of 1) an initial polyphosphate injection to facilitate direct treatment of aqueous uranium in the pore space, 2) a second phase consisting of a calcium chloride injection to provide an available calcium source for the creation of apatite, and 3) a subsequent polyphosphate injection to supply a phosphate source for the formation of apatite. The total-solution volume injected during this field test was approximately 3.8 million L (1 million gal). Results from this investigation will be used to identify implementation challenges and investigate the technology's ability to meet remedial objectives. In addition, data from this test will provide valuable information for designing a full-scale remedial action for uranium in groundwater beneath the 300 Area of the Hanford Site, and a detailed understanding of the fundamental underpinnings necessary to evaluate the efficacy and potential for utilization of the polyphosphate technology at other sites with varying geochemical and hydrodynamic conditions. (authors)

  10. Pilot-scale bioremediation of a petroleum hydrocarbon-contaminated clayey soil from a sub-Arctic site.

    PubMed

    Akbari, Ali; Ghoshal, Subhasis

    2014-09-15

    Bioremediation is a potentially cost-effective solution for petroleum contamination in cold region sites. This study investigates the extent of biodegradation of petroleum hydrocarbons (C16-C34) in a pilot-scale biopile experiment conducted at 15°C for periods up to 385 days, with a clayey soil, from a crude oil-impacted site in northern Canada. Although several studies on bioremediation of petroleum hydrocarbon-contaminated soils from cold region sites have been reported for coarse-textured, sandy soils, there are limited studies of bioremediation of petroleum contamination in fine-textured, clayey soils. Our results indicate that aeration and moisture addition was sufficient for achieving 47% biodegradation and an endpoint of 530 mg/kg for non-volatile (C16-C34) petroleum hydrocarbons. Nutrient amendment with 95 mg-N/kg showed no significant effect on biodegradation compared to a control system without nutrient but similar moisture content. In contrast, in a biopile amended with 1340 mg-N/kg, no statistically significant biodegradation of non-volatile fraction was detected. Terminal Restriction Fragment Length Polymorphism (T-RFLP) analyses of alkB and 16S rRNA genes revealed that inhibition of hydrocarbon biodegradation was associated with a lack of change in microbial community composition. Overall, our data suggests that biopiles are feasible for attaining the bioremediation endpoint in clayey soils. Despite the significantly lower biodegradation rate of 0.009 day(-1) in biopile tank compared to 0.11 day(-1) in slurry bioreactors for C16-C34 hydrocarbons, the biodegradation extents for this fraction were comparable in these two systems.

  11. Characterization and modelling of the heat transfers in a pilot-scale reactor during composting under forced aeration.

    PubMed

    de Guardia, A; Petiot, C; Benoist, J C; Druilhe, C

    2012-06-01

    The paper focused on the modelling of the heat transfers during composting in a pilot-scale reactor under forced aeration. The model took into account the heat production and the transfers by evaporation, convection between material and gas crossing the material, conduction and surface convection between gas and material in bottom and upper parts of the reactor. The model was adjusted thanks to the measurements practised during fifteen composting experiments in which five organic wastes were, each, composted under three constant aeration rates. Heat production was considered proportional to oxygen consumption rate and the enthalpy per mole oxygen consumed was assumed constant. The convective heat transfer coefficients were determined on basis of the continuous measurements of the temperatures of both the lid and the bottom part of the reactor. The model allowed a satisfying prediction of the temperature of the composting material. In most cases, the mean absolute discard between the experimental and the simulated temperatures was inferior to 2.5°C and the peaks of temperature occurred with less than 8h delay. For the half of the experiments the temperature discard between the simulated peak and the experimental one was inferior to 5°C. On basis of the calculation of a stoichiometric production of water through oxidation of the biodegradable organic matter, the simulation of water going out from material as vapour also allowed a rather satisfying prediction of the mass of water in final mixture. The influence of the aeration rate on every type of heat loss was characterized. Finally, the model was used to evaluate the impacts on material temperature caused by the change of the insulation thickness, the ambient temperature, take the lid away, the increase or the decrease of the mass of waste to compost. PMID:22301461

  12. Reduction of phosphorus, nitrogen and microorganisms in pilot scale sand filter beds containing biotite, treating primary wastewater.

    PubMed

    Matikka, Ville; Heinonen-Tanski, Helvi

    2016-01-01

    In sparsely populated areas, sand filter beds play an important role in wastewater treatment. As the need to improve the removal of nutrients increases, reactive filter materials represent one potential way to improve the reliability of current systems. We tested a pilot-scale multi-layer biotite filter for its ability to remove phosphorus, nitrogen, organic matter and enteric microorganisms with the importance of each layer in a multi-layer biotite filter being examined. In the experimental setup, the filters were fed with a raw wastewater influent mimicking the usual daily rhythm of water consumption and the reduction effects of the variable loads were examined during the experiment time of 54 weeks. It was observed that the reduction efficiency of the phosphorus was good (87%) during normal and under loading sequences but the reduction achieved for nitrogen was poor (27%). During and after overloading sequences, the phosphorus reduction was poor (46.5%) whereas the nitrogen reduction improved (to 66.7%). The reduction of organic matter was good during all sequences. The reductions of enteric microorganisms were at a level of 2-3 log10 units already after a single sand layer. For Escherichia coli, reductions of more than 5 log10 units were found after the wastewater had passed through a multilayer biotite filter during all sequences. It is concluded that the inclusion of a biotite layer improves the reliability of the filter bed. However, the proper scaling of the unit is essential in order to guarantee that the filter remains in aerobic conditions.

  13. Functional maintenance and structural flexibility of microbial communities perturbed by simulated intense rainfall in a pilot-scale membrane bioreactor.

    PubMed

    Sato, Yuya; Hori, Tomoyuki; Navarro, Ronald R; Habe, Hiroshi; Ogata, Atsushi

    2016-07-01

    Intense rainfall is one of the most serious and common natural events, causing the excessive inflow of rainwater into wastewater treatment plants. However, little is known about the impacts of rainwater dilution on the structure and function of the sludge microorganisms. Here, high-throughput sequencing of 16S ribosomal RNA (rRNA) genes was implemented to describe the microbial community dynamics during the simulated intense rainfall situation (event i) in which approximately 45 % of the sludge biomass was artificially overflowed by massive water supply in a pilot-scale membrane bioreactor. Thereafter, we investigated the functional and structural responses of the perturbed microbial communities to subsequent conditional changes, i.e., an increase in organic loading rate from 225 to 450 mg chemical oxygen demand (COD) l(-1) day(-1) (event ii) and an addition of a microbiota activator (event iii). Due to the event i, the COD removal declined to 78.2 %. This deterioration coincided with the decreased microbial diversity and the proliferation of the oligotrophic Aquabacterium sp. During the succeeding events ii and iii, the sludge biomass increased and the COD removal became higher (86.5-97.4 %). With the apparent recovery of the reactor performance, microbial communities became diversified and the compositions dynamically changed. Notably, various bacterial micropredators were highly enriched under the successive conditions, most likely being involved in the flexible reorganization of microbial communities. These results indicate that the activated sludge harbored functionally redundant microorganisms that were able to thrive and proliferate along with the conditional changes, thereby contributing to the functional maintenance of the membrane bioreactor.

  14. Effectiveness of bulking agents for co-composting penicillin mycelial dreg (PMD) and sewage sludge in pilot-scale system.

    PubMed

    Zhang, Shihua; Chen, Zhiqiang; Wen, Qinxue; Yang, Lian; Wang, Wenyan; Zheng, Jun

    2016-01-01

    Penicillin mycelial dreg (PMD) has a distinguishing characteristic of the high content of penicillin residue and nutrients. The existing handling of PMD used as feed additive of livestock and poultry is facing a direct challenge of penicillin transportation into environment due to the inadequate absorption through the digestive system. This work aims at examining the feasibility of co-composting of PMD with sewage sludge (SWS) in a pilot-scale system and evaluating the effect of four bulking agents. Seven treatments were co-composted over a 32-day period in 390-L reactors using the same PMD and SWS with different bulking agents, corresponding to the seven formulas (T-1: PMD + SWS + RS; T-2: PMD + SWS + WS; T-3: PMD + SWS + RS + SD; T-4: PMD + SWS + WS + SD; T-5: PMD + SWS + SD; T-6: PMD + SWS + RS + WS; control: PMD + SWS). The parameters monitored over this period included temperature, organic matter (OM), TN, NH4(+)-N, NO3(-)-N, pH, EC, penicillin residue, as well as germination index (GI). The results showed that co-composting PMD and SWS with BA is feasible. The highest rate of OM mineralization was observed in T-3, while below 30% for T-2, T-4, and T-5. Furthermore, the SD addition resulted in both the increase in the duration of thermophilic stage and maximum temperature and the decrease in TN losses, particularly in T-3, suggesting that the formula of the T-3 is very suitable option for the co-composting of PMD and SWS.

  15. Reduction of phosphorus, nitrogen and microorganisms in pilot scale sand filter beds containing biotite, treating primary wastewater.

    PubMed

    Matikka, Ville; Heinonen-Tanski, Helvi

    2016-01-01

    In sparsely populated areas, sand filter beds play an important role in wastewater treatment. As the need to improve the removal of nutrients increases, reactive filter materials represent one potential way to improve the reliability of current systems. We tested a pilot-scale multi-layer biotite filter for its ability to remove phosphorus, nitrogen, organic matter and enteric microorganisms with the importance of each layer in a multi-layer biotite filter being examined. In the experimental setup, the filters were fed with a raw wastewater influent mimicking the usual daily rhythm of water consumption and the reduction effects of the variable loads were examined during the experiment time of 54 weeks. It was observed that the reduction efficiency of the phosphorus was good (87%) during normal and under loading sequences but the reduction achieved for nitrogen was poor (27%). During and after overloading sequences, the phosphorus reduction was poor (46.5%) whereas the nitrogen reduction improved (to 66.7%). The reduction of organic matter was good during all sequences. The reductions of enteric microorganisms were at a level of 2-3 log10 units already after a single sand layer. For Escherichia coli, reductions of more than 5 log10 units were found after the wastewater had passed through a multilayer biotite filter during all sequences. It is concluded that the inclusion of a biotite layer improves the reliability of the filter bed. However, the proper scaling of the unit is essential in order to guarantee that the filter remains in aerobic conditions. PMID:26118389

  16. Emissions from carpet combustion in a pilot-scale rotary kiln: comparison with coal and particle-board combustion.

    PubMed

    Konopa, Stephanie Lucero; Mulholland, James A; Realff, Matthew J; Lemieux, Paul M

    2008-08-01

    The use of post-consumer carpet as a potential fuel substitute in cement kilns and other high-temperature processes is being considered to address the problem of huge volumes of carpet waste and the opportunity of waste-to-energy recovery. Carpet represents a high volume waste stream, provides high energy value, and contains other recoverable materials for the production of cement. This research studied the emission characteristics of burning 0.46-kg charges of chopped nylon carpet squares, pulverized coal, and particle-board pellets in a pilot-scale natural gas-fired rotary kiln. Carpet was tested with different amounts of water added. Emissions of oxygen, carbon dioxide, nitric oxide (NO), sulfur dioxide (SO2), carbon monoxide (CO), and total hydrocarbons and temperatures were continuously monitored. It was found that carpet burned faster and more completely than coal and particle board, with a rapid volatile release that resulted in large and variable transient emission peaks. NO emissions from carpet combustion ranged from 0.06 to 0.15 g/MJ and were inversely related to CO emissions. Carpet combustion yielded higher NO emissions than coal and particle-board combustion, consistent with its higher nitrogen content. SO2 emissions were highest for coal combustion, consistent with its higher sulfur content than carpet or particle board. Adding water to carpet slowed its burn time and reduced variability in the emission transients, reducing the CO peak but increasing NO emissions. Results of this study indicate that carpet waste can be used as an effective alternative fuel, with the caveats that it might be necessary to wet carpet or chop it finely to avoid excessive transient puff emissions due to its high volatility compared with other solid fuels, and that controlled mixing of combustion air might be used to control NO emissions from nylon carpet.

  17. Dynamic Simulation of Pilot Scale CO2 Injection in the Arbuckle Saline Aquifer at Wellington Field in Southern Kansas

    NASA Astrophysics Data System (ADS)

    Holubnyak, Y.; Watney, W. L.; Rush, J.; Birdie, T. R.; Fazelalavi, M.; Raney, J.

    2013-12-01

    The Arbuckle Group saline aquifer is a thick (>800 ft) and deeply buried (>3,500 ft) siliceous dolomite with interbedded shales. This aquifer is part of the Paleozoic-age Ozark Plateau Aquifer System (OPAS) in southern Kansas. It is identified as an excellent candidate for geological CO2 storage due to its location and proximity to major CO2 emission sources, high storage capacity potential, and multiple overlying sealing units, which can ensure safe CO2 storage for the long term. A DOE sponsored pilot-scale project has been funded in which 40,000 metric tons of CO2 from a nearby biofuel plant will be injected in the lower part of the Arbuckle reservoir over a period of 9 months at Wellington field in Sumner County, KS. This work focuses on development of various dynamic simulation scenarios in order to assess potential risks in support of the EPA class VI (CO2 sequestration) well permit application. The key objective is to estimate the resulting rise in pore fluid pressure, the extent of CO2 plume migration, and geomechanical and geochemical stability of the formation rock and any structural features that may be present. The over arching goal for the EPA is to ensure that the injected CO2 does not negatively impact the underground sources of drinking water in the area. A detailed geocellular model of the Arbuckle reservoir was produced based on the existing well-logs, seismic data, drill stem tests, step rate test, core analysis, and geochemical evaluations. The data from this modeled was upscaled to the CMG-based dual-permeability compositional model. Base case and alternative dynamic model simulations were conducted by varying key reservoir properties of the formation fluids, rock, and structural features.

  18. Phytoremediation of sulfonated Remazol Red dye and textile effluents by Alternanthera philoxeroides: An anatomical, enzymatic and pilot scale study.

    PubMed

    Rane, Niraj R; Chandanshive, Vishal V; Watharkar, Anuprita D; Khandare, Rahul V; Patil, Tejas S; Pawar, Pankaj K; Govindwar, Sanjay P

    2015-10-15

    Alternanthera philoxeroides Griseb. a macrophyte was found to degrade a highly sulfonated textile dye Remazol Red (RR) completely within 72 h at a concentration of 70 mg L(-1). An induction in the activities of azoreductase and riboflavin reductase was observed in root and stem tissues; while the activities of lignin peroxidase, laccase and DCIP reductase were induced in leaf tissues. Some enzymes namely tyrosinase, veratryl alcohol oxidase, catalase and superoxide dismutase displayed an increase in their activity in all the tissues in response of 72 h exposure to Remazol Red. There was a marginal reduction in contents of chlorophyll a (20%), chlorophyll b (5%) and carotenoids (16%) in the leaves when compared to control plants. A detailed anatomical study of the stem during uptake and treatment revealed a stepwise mechanism of dye degradation. UV-vis spectrophotometric and high performance thin layer chromatographic analyses confirmed the removal of parent dye from solution. Based on the enzymes activities and gas chromatography-mass spectroscopic analysis of degradation products, a possible pathway of phytotransformation of RR was proposed which revealed the formation of 4-(phenylamino)-1,3,5-triazin-2-ol, naphthalene-1-ol and 3-(ethylsulfonyl)phenol. Toxicity study on Devario aequipinnatus fishes showed that the anatomy of gills of fishes exposed to A. philoxeroides treated RR was largely protected. The plants were further explored for rhizofiltration experiments in a pilot scale reactor. A. philoxeroides could decolorize textile industry effluent of varying pH within 96 h of treatment which was evident from the significant reductions in the values of American dye manufacturers' institute color, chemical oxygen demand, biological oxygen demand, total dissolved and total suspended solids.

  19. Emissions from carpet combustion in a pilot-scale rotary kiln: comparison with coal and particle-board combustion

    SciTech Connect

    Stephanie Lucero Konopa; James A. Mulholland; Matthew J. Realff; Paul M. Lemieux

    2008-08-15

    The use of post-consumer carpet as a potential fuel substitute in cement kilns and other high-temperature processes is being considered to address the problem of huge volumes of carpet waste and the opportunity of waste-to-energy recovery. Carpet represents a high volume waste stream, provides high energy value, and contains other recoverable materials for the production of cement. This research studied the emission characteristics of burning 0.46-kg charges of chopped nylon carpet squares, pulverized coal, and particle-board pellets in a pilot-scale natural gas-fired rotary kiln. Carpet was tested with different amounts of water added. Emissions of oxygen, carbon dioxide, nitric oxide (NO), sulfur dioxide (SO{sub 2}), carbon monoxide (CO), and total hydrocarbons and temperatures were continuously monitored. It was found that carpet burned faster and more completely than coal and particle board, with a rapid volatile release that resulted in large and variable transient emission peaks. NO emissions from carpet combustion ranged from 0.06 to 0.15 g/MJ and were inversely related to CO emissions. Carpet combustion yielded higher NO emissions than coal and particleboard combustion, consistent with its higher nitrogen content. S{sub 2} emissions were highest for coal combustion, consistent with its higher sulfur content than carpet or particle board. Adding water to carpet slowed its burn time and reduced variability in the emission transients, reducing the CO peak but increasing NO emissions. Results of this study indicate that carpet waste can be used as an effective alternative fuel, with the caveats that it might be necessary to wet carpet or chop it finely to avoid excessive transient puff emissions due to its high volatility compared with other solid fuels, and that controlled mixing of combustion air might be used to control NO emissions from nylon carpet. 13 refs., 5 figs., 1 tab.

  20. Pilot-scale culture of Hypericum perforatum L. adventitious roots in airlift bioreactors for the production of bioactive compounds.

    PubMed

    Cui, Xi-Hua; Murthy, Hosakatte Niranjana; Paek, Kee-Yoeup

    2014-09-01

    Hypericum perforatum L. (St. John's Wort) is an important medicinal plant which is widely used in the treatment for depression and irritable bowel syndrome. It is also used as a dietary supplement. Major bioactive phytochemicals of H. perforatum are phenolics and flavonoids. Quality of these phytochemicals is dramatically influenced by environmental and biological factors in the field grown plants. As an alternative, we have developed adventitious root cultures in large-scale bioreactors for the production of useful phytochemicals. Adventitious roots of H. perforatum were cultured in 500 l pilot-scale airlift bioreactors using half-strength Murashige and Skoog medium with an ammonium and nitrate ratio of 5:25 mM and supplemented with 1.0 mg l(-1) indole butyric acid, 0.1 mg l(-1) kinetin, and 3 % sucrose for the production of bioactive phenolics and flavonoids. Then 4.6 and 6.3 kg dry biomass were realized in the 500 l each of drum-type and balloon-type bioreactors, respectively. Accumulation of 66.9 mg g(-1) DW of total phenolics, 48.6 mg g(-1) DW of total flavonoids, 1.3 mg g(-1) DW of chlorogenic acid, 0.01 mg g(-1) DW of hyperin, 0.04 mg g(-1) DW of hypericin, and 0.01 mg g(-1) DW of quercetin could be achieved with adventitious roots cultured in 500 l balloon-type airlift bioreactors. Our findings demonstrate the possibilities of using H. perforatum adventitious root cultures for the production of useful phytochemicals to meet the demand of pharmaceutical and food industry.

  1. Phytoremediation of sulfonated Remazol Red dye and textile effluents by Alternanthera philoxeroides: An anatomical, enzymatic and pilot scale study.

    PubMed

    Rane, Niraj R; Chandanshive, Vishal V; Watharkar, Anuprita D; Khandare, Rahul V; Patil, Tejas S; Pawar, Pankaj K; Govindwar, Sanjay P

    2015-10-15

    Alternanthera philoxeroides Griseb. a macrophyte was found to degrade a highly sulfonated textile dye Remazol Red (RR) completely within 72 h at a concentration of 70 mg L(-1). An induction in the activities of azoreductase and riboflavin reductase was observed in root and stem tissues; while the activities of lignin peroxidase, laccase and DCIP reductase were induced in leaf tissues. Some enzymes namely tyrosinase, veratryl alcohol oxidase, catalase and superoxide dismutase displayed an increase in their activity in all the tissues in response of 72 h exposure to Remazol Red. There was a marginal reduction in contents of chlorophyll a (20%), chlorophyll b (5%) and carotenoids (16%) in the leaves when compared to control plants. A detailed anatomical study of the stem during uptake and treatment revealed a stepwise mechanism of dye degradation. UV-vis spectrophotometric and high performance thin layer chromatographic analyses confirmed the removal of parent dye from solution. Based on the enzymes activities and gas chromatography-mass spectroscopic analysis of degradation products, a possible pathway of phytotransformation of RR was proposed which revealed the formation of 4-(phenylamino)-1,3,5-triazin-2-ol, naphthalene-1-ol and 3-(ethylsulfonyl)phenol. Toxicity study on Devario aequipinnatus fishes showed that the anatomy of gills of fishes exposed to A. philoxeroides treated RR was largely protected. The plants were further explored for rhizofiltration experiments in a pilot scale reactor. A. philoxeroides could decolorize textile industry effluent of varying pH within 96 h of treatment which was evident from the significant reductions in the values of American dye manufacturers' institute color, chemical oxygen demand, biological oxygen demand, total dissolved and total suspended solids. PMID:26164661

  2. Effectiveness of bulking agents for co-composting penicillin mycelial dreg (PMD) and sewage sludge in pilot-scale system.

    PubMed

    Zhang, Shihua; Chen, Zhiqiang; Wen, Qinxue; Yang, Lian; Wang, Wenyan; Zheng, Jun

    2016-01-01

    Penicillin mycelial dreg (PMD) has a distinguishing characteristic of the high content of penicillin residue and nutrients. The existing handling of PMD used as feed additive of livestock and poultry is facing a direct challenge of penicillin transportation into environment due to the inadequate absorption through the digestive system. This work aims at examining the feasibility of co-composting of PMD with sewage sludge (SWS) in a pilot-scale system and evaluating the effect of four bulking agents. Seven treatments were co-composted over a 32-day period in 390-L reactors using the same PMD and SWS with different bulking agents, corresponding to the seven formulas (T-1: PMD + SWS + RS; T-2: PMD + SWS + WS; T-3: PMD + SWS + RS + SD; T-4: PMD + SWS + WS + SD; T-5: PMD + SWS + SD; T-6: PMD + SWS + RS + WS; control: PMD + SWS). The parameters monitored over this period included temperature, organic matter (OM), TN, NH4(+)-N, NO3(-)-N, pH, EC, penicillin residue, as well as germination index (GI). The results showed that co-composting PMD and SWS with BA is feasible. The highest rate of OM mineralization was observed in T-3, while below 30% for T-2, T-4, and T-5. Furthermore, the SD addition resulted in both the increase in the duration of thermophilic stage and maximum temperature and the decrease in TN losses, particularly in T-3, suggesting that the formula of the T-3 is very suitable option for the co-composting of PMD and SWS. PMID:26362639

  3. Sequential treatment of diluted olive pomace leachate by digestion in a pilot scale UASB reactor and BDD electrochemical oxidation.

    PubMed

    Katsoni, Alphathanasia; Mantzavinos, Dionissios; Diamadopoulos, Evan

    2014-06-15

    The efficiency of the anaerobic treatment of olive pomace leachate (OPL) at mesophilic conditions was investigated. Daily and cumulative biogas production was measured during the operational period. The maximum biogas flowrate was 65 L/d, of which 50% was methane. In addition, the applicability of electrochemical oxidation as an advanced post-treatment method for the complete removal of chemical oxygen demand (COD) from the anaerobically treated OPL was evaluated. The diluted OPL, having a pH of 6.5 and a total COD of 5 g/L, was first treated in a 600 L, pilot-scale up-flow anaerobic sludge blanket (UASB) reactor. The UASB reactor was operated for 71 days at mesophilic conditions (32 ± 2 °C) in a temperature-controlled environment at a hydraulic retention time of 3 days, and organic loading rates (OLR) between 0.33 and 1.67 g COD/(L.d). The UASB process led to a COD removal efficiency between 35 and 70%, while the particulate matter of the wastewater was effectively removed by entrapment in the sludge blanket of the reactor. When the anaerobic reactor effluent was post-treated over a boron-doped diamond (BDD) anode at 18 A and in the presence of 0.17% NaCl as the supporting electrolyte, complete removal of COD was attained after 7 h of treatment predominantly through total oxidation reactions. During electrochemical experiments, three groups of organo-chlorinated compounds, namely trihalomethanes (THMs), haloacetonitriles (HANs) and haloketons (HKs), as well as 1,2-dichloroethane (DCA) and chloropicrin were identified as by-products of the process; these, along with the residual chlorine are thought to increase the matrix ecotoxicity to Artemia salina. PMID:24704905

  4. Pilot-scale culture of Hypericum perforatum L. adventitious roots in airlift bioreactors for the production of bioactive compounds.

    PubMed

    Cui, Xi-Hua; Murthy, Hosakatte Niranjana; Paek, Kee-Yoeup

    2014-09-01

    Hypericum perforatum L. (St. John's Wort) is an important medicinal plant which is widely used in the treatment for depression and irritable bowel syndrome. It is also used as a dietary supplement. Major bioactive phytochemicals of H. perforatum are phenolics and flavonoids. Quality of these phytochemicals is dramatically influenced by environmental and biological factors in the field grown plants. As an alternative, we have developed adventitious root cultures in large-scale bioreactors for the production of useful phytochemicals. Adventitious roots of H. perforatum were cultured in 500 l pilot-scale airlift bioreactors using half-strength Murashige and Skoog medium with an ammonium and nitrate ratio of 5:25 mM and supplemented with 1.0 mg l(-1) indole butyric acid, 0.1 mg l(-1) kinetin, and 3 % sucrose for the production of bioactive phenolics and flavonoids. Then 4.6 and 6.3 kg dry biomass were realized in the 500 l each of drum-type and balloon-type bioreactors, respectively. Accumulation of 66.9 mg g(-1) DW of total phenolics, 48.6 mg g(-1) DW of total flavonoids, 1.3 mg g(-1) DW of chlorogenic acid, 0.01 mg g(-1) DW of hyperin, 0.04 mg g(-1) DW of hypericin, and 0.01 mg g(-1) DW of quercetin could be achieved with adventitious roots cultured in 500 l balloon-type airlift bioreactors. Our findings demonstrate the possibilities of using H. perforatum adventitious root cultures for the production of useful phytochemicals to meet the demand of pharmaceutical and food industry. PMID:25096393

  5. Production of biosurfactant by Bacillus subtilis LB5a on a pilot scale using cassava wastewater as substrate.

    PubMed

    Barros, Francisco Fábio Cavalcante; Ponezi, Alexandre Nunes; Pastore, Gláucia Maria

    2008-09-01

    The main characteristic of biosurfactants is their property of reducing the superficial and interfacial tension between two immiscible liquids of different polarities. The main obstacle to the application of biosurfactants is the high production costs, the use of alternative substrates being indicated to solve this problem. This work report the production of biosurfactant by Bacillus subtilis LB5a on a pilot scale using cassava wastewater as the substrate, and the study of the parameters related to its production. The cassava wastewater was heated, centrifuged and poured into a 40-liter batch pilot bioreactor adapted for simultaneous foam collection during the fermentative process. The temperature was maintained at 35 degrees C, agitation at 150 rpm and aeration 0.38 vvm during the first 12 h, and 0.63 vvm for the rest of the process. Samples of liquid fermentate were collected at regular intervals for the analysis of total carbohydrates, reducing sugars, pH, CFU/mL count and superficial tension. The foam was centrifuged and the biosurfactant purified. The kinetic data of the process showed that both the microbial population, which reached a maximum after about 24 h, and the foam production of 10.6 L, peaked between 24 and 36 h, coinciding with the greatest production of biosurfactant. The yield of semi-purified surfactant in the foam was 2.4 g/L. The superficial tension of the medium was reduced from 51 to 27 mN/m and the critical micellar concentration was 11 mg/L, which, in principle, characterizes it as a good tensoactive agent. As a function of its composition and productivity, cassava wastewater was identified as a good substrate for the production of the biosurfactant.

  6. Removal of steroid estrogens from municipal wastewater in a pilot scale expanded granular sludge blanket reactor and anaerobic membrane bioreactor

    PubMed Central

    Ito, Ayumi; Mensah, Lawson; Cartmell, Elise; Lester, John N.

    2016-01-01

    Anaerobic treatment of municipal wastewater offers the prospect of a new paradigm by reducing aeration costs and minimizing sludge production. It has been successfully applied in warm climates, but does not always achieve the desired outcomes in temperate climates at the biochemical oxygen demand (BOD) values of municipal crude wastewater. Recently the concept of ‘fortification' has been proposed to increase organic strength and has been demonstrated at the laboratory and pilot scale treating municipal wastewater at temperatures of 10–17°C. The process treats a proportion of the flow anaerobically by combining it with primary sludge from the residual flow and then polishing it to a high effluent standard aerobically. Energy consumption is reduced as is sludge production. However, no new treatment process is viable if it only addresses the problems of traditional pollutants (suspended solids – SS, BOD, nitrogen – N and phosphorus – P); it must also treat hazardous substances. This study compared three potential municipal anaerobic treatment regimes, crude wastewater in an expanded granular sludge blanket (EGSB) reactor, fortified crude wastewater in an EGSB and crude wastewater in an anaerobic membrane bioreactor. The benefits of fortification were demonstrated for the removal of SS, BOD, N and P. These three systems were further challenged with the removal of steroid estrogens at environmental concentrations from natural indigenous sources. All three systems removed these compounds to a significant degree, confirming that estrogen removal is not restricted to highly aerobic autotrophs, or aerobic heterotrophs, but is also a faculty of anaerobic bacteria. PMID:26212345

  7. Functional maintenance and structural flexibility of microbial communities perturbed by simulated intense rainfall in a pilot-scale membrane bioreactor.

    PubMed

    Sato, Yuya; Hori, Tomoyuki; Navarro, Ronald R; Habe, Hiroshi; Ogata, Atsushi

    2016-07-01

    Intense rainfall is one of the most serious and common natural events, causing the excessive inflow of rainwater into wastewater treatment plants. However, little is known about the impacts of rainwater dilution on the structure and function of the sludge microorganisms. Here, high-throughput sequencing of 16S ribosomal RNA (rRNA) genes was implemented to describe the microbial community dynamics during the simulated intense rainfall situation (event i) in which approximately 45 % of the sludge biomass was artificially overflowed by massive water supply in a pilot-scale membrane bioreactor. Thereafter, we investigated the functional and structural responses of the perturbed microbial communities to subsequent conditional changes, i.e., an increase in organic loading rate from 225 to 450 mg chemical oxygen demand (COD) l(-1) day(-1) (event ii) and an addition of a microbiota activator (event iii). Due to the event i, the COD removal declined to 78.2 %. This deterioration coincided with the decreased microbial diversity and the proliferation of the oligotrophic Aquabacterium sp. During the succeeding events ii and iii, the sludge biomass increased and the COD removal became higher (86.5-97.4 %). With the apparent recovery of the reactor performance, microbial communities became diversified and the compositions dynamically changed. Notably, various bacterial micropredators were highly enriched under the successive conditions, most likely being involved in the flexible reorganization of microbial communities. These results indicate that the activated sludge harbored functionally redundant microorganisms that were able to thrive and proliferate along with the conditional changes, thereby contributing to the functional maintenance of the membrane bioreactor. PMID:27020291

  8. Optimization of process parameters for pilot-scale liquid-state bioconversion of sewage sludge by mixed fungal inoculation.

    PubMed

    Rahman, Roshanida A; Molla, Abul Hossain; Barghash, Hind F A; Fakhru'l-Razi, Ahmadun

    2016-01-01

    Liquid-state bioconversion (LSB) technique has great potential for application in bioremediation of sewage sludge. The purpose of this study is to determine the optimum level of LSB process of sewage sludge treatment by mixed fungal (Aspergillus niger and Penicillium corylophilum) inoculation in a pilot-scale bioreactor. The optimization of process factors was investigated using response surface methodology based on Box-Behnken design considering hydraulic retention time (HRT) and substrate influent concentration (S0) on nine responses for optimizing and fitted to the regression model. The optimum region was successfully depicted by optimized conditions, which was identified as the best fit for convenient multiple responses. The results from process verification were in close agreement with those obtained through predictions. Considering five runs of different conditions of HRT (low, medium and high 3.62, 6.13 and 8.27 days, respectively) with the range of S0 value (the highest 12.56 and the lowest 7.85 g L(-1)), it was monitored as the lower HRT was considered as the best option because it required minimum days of treatment than the others with influent concentration around 10 g L(-1). Therefore, optimum process factors of 3.62 days for HRT and 10.12 g L(-1) for S0 were identified as the best fit for LSB process and its performance was deviated by less than 5% in most of the cases compared to the predicted values. The recorded optimized results address a dynamic development in commercial-scale biological treatment of wastewater for safe and environment-friendly disposal in near future. PMID:26111620

  9. The substitution of sand filtration by immersed-UF for surface water treatment: pilot-scale studies.

    PubMed

    Lihua, Sun; Xing, Li; Guoyu, Zhang; Jie, Chen; Zhe, Xu; Guibai, Li

    2009-01-01

    The newly issued National Drinking Water Standard required that turbidity should be lower than 1 NTU, and the substitution of sand filtration by immersed ultrafiltration (immersed-UF) is feasible to achieve the standard. This study aimed to optimise the operational processes (i.e. aeration, backwashing) through pilot scale studies, to control membrane fouling while treating the sedimentation effluent. Results indicated that the immersed-UF was promising to treat the sedimentation effluent. The turbidity was below 0.10 NTU, bacteria and E. coli were not detected in the permeate water. The intermittent filtration with aeration is beneficial to inhibit membrane fouling. The critical aeration intensity is observed to be 60.0 m(3) m(-2) h(-1). At this aeration intensity, the decline rate of permeate flux in one period of backwashing was 1.94% and 7.03% for intermittent filtration and sustained filtration respectively. The different membrane backwashing methods (i.e. aeration 1.5 min, synchronous aeration and water backwashing 2 min, water backwashing 1.5 min; synchronous aeration and water backwashing 3 min, water backwashing 2 min; aeration 3 min, single water backwashing 2 min; synchronous aeration and water backwashing 5 min; single water backwashing 5 min) on the recovery of permeate flux were compared, indicating that the synchronous aeration and water backwashing exhibited best potential for permeate flux recovery. The optimal intensity of water backwashing is shown to be 90.0 L m(-2) h(-1). When the actual water intensity was below or exceeded the value, the recovery rate of permeate flux would be reduced. Additionally, the average operating cost for the immersed UF membrane, including the power, the chemical cleaning reagents, and membrane modules replacement, was about 0.31 RMB/m(3).

  10. Impacts of Residual Surfactant on Tetrachloroethene (PCE) Degradation Following Pilot-Scale SEAR Treatment at a Chloroethene-Impacted Site

    NASA Astrophysics Data System (ADS)

    Ramsburg, C. A.; Abriola, L. M.; Pennell, K. D.; Löffler, F. E.; Gamache, M.; Petrovskis, E. A.

    2003-04-01

    A pilot-scale surfactant-enhanced aquifer remediation (SEAR) demonstration was completed during the summer of 2000 at the Bachman Road site (Oscoda, MI USA). For this test, an aqueous solution of 60 g/L Tween 80 (polyoxyethylene (20) sorbitan monooleate) was used to recover tetrachloroethene (PCE) from a suspected source zone, located underneath a former dry-cleaning facility. Tween 80 was selected for use based upon its demonstrated capacity to solubilize PCE, “food-grade” status, and biodegradative potential. Hydraulic control was maintained throughout the test, with 95% of the injected surfactant mass recovered by a single extraction well. Source-zone monitoring conducted 15 months after SEAR treatment revealed the presence of previously undetected volatile fatty acids (acetate and formate) and PCE degradation products (trichloroethene, cis-1,2-dichloroethene, trans-1,2-dichlorethene, and vinyl chloride), in conjunction with PCE concentration reductions of approximately two orders-of-magnitude. The detection of volatile fatty acids is relevant, as they are likely fermentation products of residual Tween 80. Microbial reductive dechlorination is limited by available electron donors, and microcosm studies demonstrated that both acetate and formate support reductively dechlorinating populations present at the oligotrophic Bachman Road site aquifer. Surfactant transport simulations, using a regional flow model developed for the site, were employed to determine appropriate down-gradient monitoring locations. Drive point samples taken 15 months post-treatment in the vicinity of the simulated residual surfactant plume, contained elevated concentrations of acetate and PCE daughter products. Ongoing efforts include continued site-monitoring, and microcosm studies to corroborate a causal relationship between Tween 80 fermentation and PCE dechlorination.

  11. DEVELOPMENT AND DEMONSTRATION OF A PILOT SCALE FACILITY FOR FABRICATION AND MARKETING OF LIGHTWEIGHT-COAL COMBUSTION BYPRODUCTS-BASED SUPPORTS AND MINE VENTILATION BLOCKS FOR UNDERGROUND MINES

    SciTech Connect

    Yoginder P. Chugh

    2002-10-01

    The overall goal of this program was to develop a pilot scale facility, and design, fabricate, and market CCBs-based lightweight blocks for mine ventilation control devices, and engineered crib elements and posts for use as artificial supports in underground mines to replace similar wooden elements. This specific project was undertaken to (1) design a pilot scale facility to develop and demonstrate commercial production techniques, and (2) provide technical and marketing support to Fly Lite, Inc to operate the pilot scale facility. Fly Lite, Inc is a joint venture company of the three industrial cooperators who were involved in research into the development of CCBs-based structural materials. The Fly-Lite pilot scale facility is located in McLeansboro, Illinois. Lightweight blocks for use in ventilation stoppings in underground mines have been successfully produced and marketed by the pilot-scale facility. To date, over 16,000 lightweight blocks (30-40 pcf) have been sold to the mining industry. Additionally, a smaller width (6-inch) full-density block was developed in August-September 2002 at the request of a mining company. An application has been submitted to Mine Safety and Health Administration for the developed block approval for use in mines. Commercialization of cribs and posts has also been accomplished. Two generations of cribs have been developed and demonstrated in the field. MSHA designated them suitable for use in mines. To date, over 2,000 crib elements have been sold to mines in Illinois. Two generations of posts were also demonstrated in the field and designated as suitable for use in mines by MSHA. Negotiations are currently underway with a mine in Illinois to market about 1,000 posts per year based on a field demonstration in their mine. It is estimated that 4-5 million tons CCBs (F-fly ash or FBC fly ash) may be utilized if the developed products can be commercially implemented in U.S. coal and non-coal mines.

  12. Realization and performance of cryogenic selection mechanisms

    NASA Astrophysics Data System (ADS)

    Aitink-Kroes, Gabby; Bettonvil, Felix; Kragt, Jan; Elswijk, Eddy; Tromp, Niels

    2014-07-01

    Within Infra-Red large wavelength bandwidth instruments the use of mechanisms for selection of observation modes, filters, dispersing elements, pinholes or slits is inevitable. The cryogenic operating environment poses several challenges to these cryogenic mechanisms; like differential thermal shrinkage, physical property change of materials, limited use of lubrication, high feature density, limited space etc. MATISSE the mid-infrared interferometric spectrograph and imager for ESO's VLT interferometer (VLTI) at Paranal in Chile coherently combines the light from 4 telescopes. Within the Cold Optics Bench (COB) of MATISSE two concepts of selection mechanisms can be distinguished based on the same design principles: linear selection mechanisms (sliders) and rotating selection mechanisms (wheels).Both sliders and wheels are used at a temperature of 38 Kelvin. The selection mechanisms have to provide high accuracy and repeatability. The sliders/wheels have integrated tracks that run on small, accurately located, spring loaded precision bearings. Special indents are used for selection of the slider/wheel position. For maximum accuracy/repeatability the guiding/selection system is separated from the actuation in this case a cryogenic actuator inside the cryostat. The paper discusses the detailed design of the mechanisms and the final realization for the MATISSE COB. Limited lifetime and performance tests determine accuracy, warm and cold and the reliability/wear during life of the instrument. The test results and further improvements to the mechanisms are discussed.

  13. Cryogenic Flow Sensor

    NASA Technical Reports Server (NTRS)

    Justak, John

    2010-01-01

    An acousto-optic cryogenic flow sensor (CFS) determines mass flow of cryogens for spacecraft propellant management. The CFS operates unobtrusively in a high-pressure, high-flowrate cryogenic environment to provide measurements for fluid quality as well as mass flow rate. Experimental hardware uses an optical plane-of-light (POL) to detect the onset of two-phase flow, and the presence of particles in the flow of water. Acousto-optic devices are used in laser equipment for electronic control of the intensity and position of the laser beam. Acousto-optic interaction occurs in all optical media when an acoustic wave and a laser beam are present. When an acoustic wave is launched into the optical medium, it generates a refractive index wave that behaves like a sinusoidal grating. An incident laser beam passing through this grating will diffract the laser beam into several orders. Its angular position is linearly proportional to the acoustic frequency, so that the higher the frequency, the larger the diffracted angle. If the acoustic wave is traveling in a moving fluid, the fluid velocity will affect the frequency of the traveling wave, relative to a stationary sensor. This frequency shift changes the angle of diffraction, hence, fluid velocity can be determined from the diffraction angle. The CFS acoustic Bragg grating data test indicates that it is capable of accurately determining flow from 0 to 10 meters per second. The same sensor can be used in flow velocities exceeding 100 m/s. The POL module has successfully determined the onset of two-phase flow, and can distinguish vapor bubbles from debris.

  14. Vibration dampers for cryogenic turbomachinery

    NASA Technical Reports Server (NTRS)

    Palazzolo, Alan B.; Olan, Emmanuel; Ibrahim, Azman Syed; Kascak, Albert F.

    1990-01-01

    This paper describes the development of effective and reliable minimum-weight and minimum-envelope vibration dampers for cryogenic turbines. To meet this objective, a high speed test rig was designed and fabricated, which is currently used to test a curved beam type damper. The operation, capacity, structural characteristics, measurement system, and safety features of the cryogenic damper test rig are discussed.

  15. Optical Detection Of Cryogenic Leaks

    NASA Technical Reports Server (NTRS)

    Wyett, Lynn M.

    1988-01-01

    Conceptual system identifies leakage without requiring shutdown for testing. Proposed device detects and indicates leaks of cryogenic liquids automatically. Detector makes it unnecessary to shut equipment down so it can be checked for leakage by soap-bubble or helium-detection methods. Not necessary to mix special gases or other materials with cryogenic liquid flowing through equipment.

  16. Cryogenic container compound suspension strap

    NASA Technical Reports Server (NTRS)

    Vorreiter, J. W. (Inventor)

    1980-01-01

    A support strap for use in a cryogenic storage vessel for supporting the inner shell from the outer shell with a minimum heat leak is presented. The compound suspension strap is made from a unidirectional fiberglass epoxy composite material with an ultimate tensile strength and fatigue strength which are approximately doubled when the material is cooled to a cryogenic temperature.

  17. Refrigerated cryogenic envelope

    DOEpatents

    Loudon, John D.

    1976-11-16

    An elongated cryogenic envelope including an outer tube and an inner tube coaxially spaced within said inner tube so that the space therebetween forms a vacuum chamber for holding a vacuum. The inner and outer tubes are provided with means for expanding or contracting during thermal changes. A shield is located in the vacuum chamber intermediate the inner and outer tubes; and, a refrigeration tube for directing refrigeration to the shield is coiled about at least a portion of the inner tube within the vacuum chamber to permit the refrigeration tube to expand or contract along its length during thermal changes within said vacuum chamber.

  18. Nuclear Cryogenic Propulsion Stage

    NASA Technical Reports Server (NTRS)

    Houts, Michael G.; Borowski, S. K.; George, J. A.; Kim, T.; Emrich, W. J.; Hickman, R. R.; Broadway, J. W.; Gerrish, H. P.; Adams, R. B.

    2012-01-01

    The fundamental capability of Nuclear Thermal Propulsion (NTP) is game changing for space exploration. A first generation Nuclear Cryogenic Propulsion Stage (NCPS) based on NTP could provide high thrust at a specific impulse above 900 s, roughly double that of state of the art chemical engines. Characteristics of fission and NTP indicate that useful first generation systems will provide a foundation for future systems with extremely high performance. The role of the NCPS in the development of advanced nuclear propulsion systems could be analogous to the role of the DC-3 in the development of advanced aviation. Progress made under the NCPS project could help enable both advanced NTP and advanced NEP.

  19. Cryogenic support member

    DOEpatents

    Niemann, Ralph C.; Gonczy, John D.; Nicol, Thomas H.

    1987-01-01

    A cryogenic support member is comprised of a non-metallic rod having a depression in at least one end and a metallic end connection assembled to the rod. The metallic end connection comprises a metallic plug which conforms to the shape and is disposed in the depression and a metallic sleeve is disposed over the rod and plug. The plug and the sleeve are shrink-fitted to the depression in the rod to form a connection good in compression, tension and bending.

  20. FRIB cryogenic distribution system

    SciTech Connect

    Ganni, Venkatarao; Dixon, Kelly D.; Laverdure, Nathaniel A.; Knudsen, Peter N.; Arenius, Dana M.; Barrios, Matthew N.; Jones, S.; Johnson, M.; Casagrande, Fabio

    2014-01-01

    The Michigan State University Facility for Rare Isotope Beams (MSU-FRIB) helium distribution system has been revised to include bayonet/warm valve type disconnects between each cryomodule and the transfer line distribution system, similar to the Thomas Jefferson National Accelerator Facility (JLab) and the Spallation Neutron Source (SNS) cryogenic distribution systems. The heat loads at various temperature levels and some of the features in the design of the distribution system are outlined. The present status, the plans for fabrication, and the procurement approach for the helium distribution system are also included.

  1. FRIB cryogenic distribution system

    SciTech Connect

    Ganni, V.; Dixon, K.; Laverdure, N.; Knudsen, P.; Arenius, D.; Barrios, M.; Jones, S.; Johnson, M.; Casagrande, F.

    2014-01-29

    The Michigan State University Facility for Rare Isotope Beams (MSU-FRIB) helium distribution system has been revised to include bayonet/warm valve type disconnects between each cryomodule and the transfer line distribution system, similar to the Thomas Jefferson National Accelerator Facility (JLab) and the Spallation Neutron Source (SNS) cryogenic distribution systems. The heat loads at various temperature levels and some of the features in the design of the distribution system are outlined. The present status, the plans for fabrication, and the procurement approach for the helium distribution system are also included.

  2. Biological Applications of Cryogenic Detectors

    SciTech Connect

    Friedrich, S

    2003-12-03

    High energy resolution and broadband efficiency are enabling the use of cryogenic detectors in biological research. Two areas where they have found initial application are X-ray absorption spectroscopy (XAS) and time-of-flight mass spectrometry (TOF-MS). In synchrotron-based fluorescence-detected XAS cryogenic detectors are used to examine the role of metals in biological systems by measuring their oxidation states and ligand symmetries. In time-of-flight mass spectrometry cryogenic detectors increase the sensitivity for biomolecule detection and identification for masses above {approx}50 kDa, and thus enable TOF-MS on large protein complexes or even entire viruses. More recently, cryogenic detectors have been proposed as optical sensors for fluorescence signals from biomarkers. We discuss the potential for cryogenic detectors in biological research, as well as the challenges the technology faces.

  3. High rate mesophilic, thermophilic, and temperature phased anaerobic digestion of waste activated sludge: A pilot scale study

    SciTech Connect

    Bolzonella, David; Cavinato, Cristina; Fatone, Francesco; Pavan, Paolo; Cecchi, Franco

    2012-06-15

    Highlights: Black-Right-Pointing-Pointer High temperatures were tested in single and two-stage anaerobic digestion of waste activated sludge. Black-Right-Pointing-Pointer The increased temperature demonstrated the possibility of improving typical yields of the conventional mesophilic process. Black-Right-Pointing-Pointer The temperature phased anaerobic digestion process (65 + 55 Degree-Sign C) showed the best performances with yields of 0.49 m{sup 3}/kgVS{sub fed}. Black-Right-Pointing-Pointer Ammonia and phosphate released from solids destruction determined the precipitation of struvite in the reactor. - Abstract: The paper reports the findings of a two-year pilot scale experimental trial for the mesophilic (35 Degree-Sign C), thermophilic (55 Degree-Sign C) and temperature phased (65 + 55 Degree-Sign C) anaerobic digestion of waste activated sludge. During the mesophilic and thermophilic runs, the reactor operated at an organic loading rate of 2.2 kgVS/m{sup 3}d and a hydraulic retention time of 20 days. In the temperature phased run, the first reactor operated at an organic loading rate of 15 kgVS/m{sup 3}d and a hydraulic retention time of 2 days while the second reactor operated at an organic loading rate of 2.2 kgVS/m{sup 3}d and a hydraulic retention time of 18 days (20 days for the whole temperature phased system). The performance of the reactor improved with increases in temperature. The COD removal increased from 35% in mesophilic conditions, to 45% in thermophilic conditions, and 55% in the two stage temperature phased system. As a consequence, the specific biogas production increased from 0.33 to 0.45 and to 0.49 m{sup 3}/kgVS{sub fed} at 35, 55, and 65 + 55 Degree-Sign C, respectively. The extreme thermophilic reactor working at 65 Degree-Sign C showed a high hydrolytic capability and a specific yield of 0.33 gCOD (soluble) per gVS{sub fed}. The effluent of the extreme thermophilic reactor showed an average concentration of soluble COD and volatile

  4. Source profiles of particulate matter emissions from a pilot-scale boiler burning North American coal blends.

    PubMed

    Lee, S W

    2001-11-01

    Recent awareness of suspected adverse health effects from ambient particulate matter (PM) emission has prompted publication of new standards for fine PM with aerodynamic diameter less than 2.5 microm (PM2.5). However, scientific data on fine PM emissions from various point sources and their characteristics are very limited. Source apportionment methods are applied to identify contributions of individual regional sources to tropospheric particulate concentrations. The existing industrial database developed using traditional source measurement techniques provides total emission rates only, with no details on chemical nature or size characteristics of particulates. This database is inadequate, in current form, to address source-receptor relationships. A source dilution system was developed for sampling and characterization of total PM, PM2.5, and PM10 (i.e., PM with aerodynamic diameter less than 10 pm) from residual oil and coal combustion. This new system has automatic control capabilities for key parameters, such as relative humidity (RH), temperature, and sample dilution. During optimization of the prototype equipment, three North American coal blends were burned using a 0.7-megawatt thermal (MWt) pulverized coal-fired, pilot-scale boiler. Characteristic emission profiles, including PM2.5 and total PM soluble acids, and elemental and carbon concentrations for three coal blends are presented. Preliminary results indicate that volatile trace elements such as Pb, Zn, Ti, and Se are preferentially enriched in PM2.5. PM2.5 is also more concentrated in soluble sulfates relative to total PM. Coal fly ash collected at the outlet of the electrostatic precipitator (ESP) contains about 85-90% PM10 and 30-50% PM2.5. Particles contain the highest elemental concentrations of Si and Al while Ca, Fe, Na, Ba, and K also exist as major elements. Approximately 4-12% of the materials exists as soluble sulfates in fly ash generated by coal blends containing 0.2-0.8% sulfur by mass

  5. Cr(VI) and COD removal from landfill leachate by polyculture constructed wetland at a pilot scale.

    PubMed

    Madera-Parra, C A; Peña, M R; Peña, E J; Lens, P N L

    2015-09-01

    Four subsurface horizontal-flow constructed wetlands (CWs) at a pilot scale planted with a polyculture of the tropical plants Gynerium sagittatum (Gs), Colocasia esculenta (Ce) and Heliconia psittacorum (He) were evaluated for 7 months. The CW cells with an area of 17.94 m(2) and 0.60 m (h) each and 0.5 m of gravel were operated at continuous gravity flow (Q = 0.5 m(3) day(-1)) and a theoretical HRT of 7 days each and treating landfill leachate for the removal of filtered chemical oxygen demand (CODf), BOD5, TKN, NH4 (+), NO3 (-), PO4 (3-)-P and Cr(VI). Three CWs were divided into three sections, and each section (5.98 m(2)) was seeded with 36 cuttings of each species (plant density of six cuttings per square metre). The other unit was planted randomly. The final distributions of plants in the bioreactors were as follows: CW I (He-Ce-Gs), CW II (randomly), CW III (Ce-Gs-He) and CW IV (Gs-He-Ce). The units received effluent from a high-rate anaerobic pond (BLAAT®). The results show a slightly alkaline and anoxic environment in the solid-liquid matrix (pH = 8.0; 0.5-2 mg L(-1) dissolved oxygen (DO)). CODf removal was 67 %, BOD5 80 %, and TKN and NH4 (+) 50-57 %; NO3 (-) effluents were slightly higher than the influent, PO4 (3-)-P (38 %) and Cr(VI) between 50 and 58 %. CW IV gave the best performance, indicating that plant distribution may affect the removal capacity of the bioreactors. He and Gs were the plants exhibiting a translocation factor (TF) of Cr(VI) >1. The evaluated plants demonstrated their suitability for phytoremediation of landfill leachate, and all of them can be categorized as Cr(VI) accumulators. The CWs also showed that they could be a low-cost operation as a secondary system for treatment of intermediated landfill leachate (LL).

  6. Identifying microbial carbon sources during ethanol and toluene biodegradation in a pilot-scale experimental aquifer system using isotopic analysis

    NASA Astrophysics Data System (ADS)

    Clay, S.; McLeod, H.; Smith, J. E.; Roy, J. W.; Slater, G. F.

    2013-12-01

    Combining ethanol with gasoline has become increasingly common in order to create more environmentally conscience transportation fuels. These blended fuels are favourable alternatives since ethanol is a non-toxic and highly labile renewable biomass-based resource which is an effective fuel oxygenate that reduces air pollution. Recent research however, has indicated that upon accidental release into groundwater systems, the preferential microbial metabolism of ethanol can cause progressively reducing conditions leading to slower biodegradation of petroleum hydrocarbons. Therefore, the presence of ethanol can result in greater persistence of BTEX compounds and longer hydrocarbon plumes in groundwater systems. Microbial biodegradation and community carbon sources coupled to aqueous geochemistry were monitored in a pilot-scale laboratory tank (80cm x 525cm x 175cm) simulating an unconfined sand aquifer. Dissolved ethanol and toluene were continuously injected into the aquifer at a controlled rate over 330 days. Carbon isotope analyses were performed on phospholipid fatty acid (PLFA) samples collected from 4 different locations along the aquifer. Initial stable carbon isotope values measured over days 160-185 in the bacterial PLFA ranged from δ13C = -10 to -21‰, which is indicative of dominant ethanol incorporation by the micro-organisms based on the isotopic signature of ethanol derived from corn, a C4 plant. A negative shift to δ13C = -10 to -30‰ observed over days 185-200, suggests a change in microbial metabolisms associated with less ethanol incorporation. This generally corresponds to a decrease in ethanol concentrations from day 40 to full attenuation at approximately day 160, and the onset of toluene depletion observed on day 120 and continuing thereafter. In addition, aqueous methane concentrations first detected on day 115 continued to rise to 0.38-0.70 mmol/L at all monitoring locations, demonstrating a significant redox shift to low energy methanogenic

  7. Cr(VI) and COD removal from landfill leachate by polyculture constructed wetland at a pilot scale.

    PubMed

    Madera-Parra, C A; Peña, M R; Peña, E J; Lens, P N L

    2015-09-01

    Four subsurface horizontal-flow constructed wetlands (CWs) at a pilot scale planted with a polyculture of the tropical plants Gynerium sagittatum (Gs), Colocasia esculenta (Ce) and Heliconia psittacorum (He) were evaluated for 7 months. The CW cells with an area of 17.94 m(2) and 0.60 m (h) each and 0.5 m of gravel were operated at continuous gravity flow (Q = 0.5 m(3) day(-1)) and a theoretical HRT of 7 days each and treating landfill leachate for the removal of filtered chemical oxygen demand (CODf), BOD5, TKN, NH4 (+), NO3 (-), PO4 (3-)-P and Cr(VI). Three CWs were divided into three sections, and each section (5.98 m(2)) was seeded with 36 cuttings of each species (plant density of six cuttings per square metre). The other unit was planted randomly. The final distributions of plants in the bioreactors were as follows: CW I (He-Ce-Gs), CW II (randomly), CW III (Ce-Gs-He) and CW IV (Gs-He-Ce). The units received effluent from a high-rate anaerobic pond (BLAAT®). The results show a slightly alkaline and anoxic environment in the solid-liquid matrix (pH = 8.0; 0.5-2 mg L(-1) dissolved oxygen (DO)). CODf removal was 67 %, BOD5 80 %, and TKN and NH4 (+) 50-57 %; NO3 (-) effluents were slightly higher than the influent, PO4 (3-)-P (38 %) and Cr(VI) between 50 and 58 %. CW IV gave the best performance, indicating that plant distribution may affect the removal capacity of the bioreactors. He and Gs were the plants exhibiting a translocation factor (TF) of Cr(VI) >1. The evaluated plants demonstrated their suitability for phytoremediation of landfill leachate, and all of them can be categorized as Cr(VI) accumulators. The CWs also showed that they could be a low-cost operation as a secondary system for treatment of intermediated landfill leachate (LL). PMID:25253061

  8. Molecular assessment of inoculated and indigenous bacteria in biofilms from a pilot-scale perchlorate-reducing bioreactor.

    PubMed

    Zhang, H; Logan, B E; Regan, J M; Achenbach, L A; Bruns, M A

    2005-04-01

    Bioremediation of perchlorate-contaminated groundwater can occur via bacterial reduction of perchlorate to chloride. Although perchlorate reduction has been demonstrated in bacterial pure cultures, little is known about the efficacy of using perchlorate-reducing bacteria as inoculants for bioremediation in the field. A pilot-scale, fixed-bed bioreactor containing plastic support medium was used to treat perchlorate-contaminated groundwater at a site in Southern California. The bioreactor was inoculated with a field-grown suspension of the perchlorate-respiring bacterium Dechlorosoma sp. strain KJ and fed groundwater containing indigenous bacteria and a carbon source amendment. Because the reactor was flushed weekly to remove accumulated biomass, only bacteria capable of growing in biofilms in the reactor were expected to survive. After 26 days of operation, perchlorate was not detected in bioreactor effluent. Perchlorate remained undetected by ion chromatography (detection limit 4 mug L(-1)) during 6 months of operation, after which the reactor was drained. Plastic medium was subsampled from top, middle, and bottom locations of the reactor for shipment on blue ice and storage at -80 degrees C prior to analysis. Microbial community DNA was extracted from successive washes of thawed biofilm material for PCR-based community profiling by 16S-23S ribosomal intergenic spacer analysis (RISA). No DNA sequences characteristic of strain KJ were recovered from any RISA bands. The most intense bands yielded DNA sequences with high similarities to Dechloromonas spp., a closely related but different genus of perchlorate-respiring bacteria. Additional sequences from RISA profiles indicated presence of representatives of the low G+C gram-positive bacteria and the Cytophaga-Flavobacterium-Bacteroides group. Confocal scanning laser microscopy and fluorescence in situ hybridization (FISH) were also used to examine biofilms using genus-specific 16S ribosomal RNA probes. FISH was more

  9. Cryogenic fluid management experiment

    NASA Technical Reports Server (NTRS)

    Eberhardt, R. N.; Bailey, W. J.; Fester, D. A.

    1981-01-01

    The cryogenic fluid management experiment (CFME), designed to characterize subcritical liquid hydrogen storage and expulsion in the low-q space environment, is discussed. The experiment utilizes a fine mesh screen fluid management device to accomplish gas-free liquid expulsion and a thermodynamic vent system to intercept heat leak and control tank pressure. The experiment design evolved from a single flight prototype to provision for a multimission (up to 7) capability. A detailed design of the CFME, a dynamic test article, and dedicated ground support equipment were generated. All materials and parts were identified, and components were selected and specifications prepared. Long lead titanium pressurant spheres and the flight tape recorder and ground reproduce unit were procured. Experiment integration with the shuttle orbiter, Spacelab, and KSC ground operations was coordinated with the appropriate NASA centers, and experiment interfaces were defined. Phase 1 ground and flight safety reviews were conducted. Costs were estimated for fabrication and assembly of the CFME, which will become the storage and supply tank for a cryogenic fluid management facility to investigate fluid management in space.

  10. Cryogenic magnet systems

    SciTech Connect

    Sarwinski, R.E.; Purcell, J.R.; Parker, J.W.; Burnett, S.C.

    1987-07-21

    This patent describes a cryogenic superconducting magnet system for use in magnetic resonance imaging (MRI) devices, the system comprising: an evacuated container, a first tank mounted within the evacuated container and thermally insulated; boiling liquid helium disposed in the first tank and exhausted to the outside of the container; a cryogenic superconducting magnet disposed in the first tank, a metallic heat radiation shield disposed in the evacuated container and substantially surrounding the first tank, the shield being thermally insulated from both the container and the first tank; and a neon refrigeration system external to the shield for cooling the shield, the neon refrigeration system including neon refrigerant. A second tank contains the neon refrigerant in its liquid state, at least one thermal siphon for circulating the neon refrigerant by convection from the second tank to the shield. The boiling of the neon refrigerant at the shield acts to circulate the neon refrigerant in the thermal siphon and cool the shield. A mechanical cryoccooler is remote from the container for condensing the neon refrigerant from the gaseous to the liquid state, and thermally insulated transfer means for transferring the neon refrigerant in its gaseous state from the second tank to the cryocooler. The neon refrigerant is in its liquid state from the cryocooler to the second tank.

  11. Cryogenic Piezoelectric Actuator

    NASA Technical Reports Server (NTRS)

    Jiang, Xiaoning; Cook, William B.; Hackenberger, Wesley S.

    2009-01-01

    In this paper, PMN-PT single crystal piezoelectric stack actuators and flextensional actuators were designed, prototyped and characterized for space optics applications. Single crystal stack actuators with footprint of 10 mm x10 mm and the height of 50 mm were assembled using 10 mm x10mm x0.15mm PMN-PT plates. These actuators showed stroke > 65 - 85 microns at 150 V at room temperature, and > 30 microns stroke at 77 K. Flextensional actuators with dimension of 10mm x 5 mm x 7.6 mm showed stroke of >50 microns at room temperature at driving voltage of 150 V. A flextensional stack actuator with dimension of 10 mm x 5 mm x 47 mm showed stroke of approx. 285 microns at 150 V at room temperature and > 100 microns at 77K under driving of 150 V should be expected. The large cryogenic stroke and high precision of these actuators are promising for cryogenic optics applications.

  12. Cryogenics maintenance strategy

    NASA Astrophysics Data System (ADS)

    Cruzat, Fabiola

    2012-09-01

    ALMA is an interferometer composed of 66 independent systems, with specific maintenance requirements for each subsystem. To optimize the observation time and reduce downtime maintenance, requirements are very demanding. One subsystem with high maintenance efforts is cryogenics and vacuum. To organize the maintenance, the Cryogenic and Vacuum department is using and implementing different tools. These are monitoring and problem reporting systems and CMMS. This leads to different maintenance approaches: Preventive Maintenance, Corrective Maintenance and Condition Based Maintenance. In order to coordinate activities with other departments the preventive maintenance schedule is kept as flexible as systems allow. To cope with unavoidable failures, the team has to be prepared to work under any condition with the spares on time. Computerized maintenance management system (CMMS) will help to manage inventory control for reliable spare part handling, the correct record of work orders and traceability of maintenance activities. For an optimized approach the department is currently evaluating where preventive or condition based maintenance applies to comply with the individual system demand. Considering the change from maintenance contracts to in-house maintenance will help to minimize costs and increase availability of parts. Due to increased number of system and tasks the cryo team needs to grow. Training of all staff members is mandatory, in depth knowledge must be built up by doing complex maintenance activities in the Cryo group, use of advanced computerized metrology systems.

  13. Ultrastable Cryogenic Microwave Oscillators

    NASA Astrophysics Data System (ADS)

    Mann, Anthony G.

    Ultrastable cryogenic microwave oscillators are secondary frequency standards in the microwave domain. The best of these oscillators have demonstrated a short term frequency stability in the range 10-14 to a few times 10-16. The main application for these oscillators is as flywheel oscillators for the next generation of passive atomic frequency standards, and as local oscillators in space telemetry ground stations to clean up the transmitter close in phase noise. Fractional frequency stabilities of passive atomic frequency standards are now approaching 3 x10^-14 /τ where τ is the measurement time, limited only by the number of atoms that are being interrogated. This requires an interrogation oscillator whose short-term stability is of the order of 10-14 or better, which cannot be provided by present-day quartz technology. Ultrastable cryogenic microwave oscillators are based on resonators which have very high electrical Q-factors. The resolution of the resonator's linewidth is typically limited by electronics noise to about 1ppm and hence Q-factors in excess of 108 are required. As these are only attained in superconducting cavities or sapphire resonators at low temperatures, use of liquid helium cooling is mandatory, which has so far restricted these oscillators to the research or metrology laboratory. Recently, there has been an effort to dispense with the need for liquid helium and make compact flywheel oscillators for the new generation of primary frequency standards. Work is under way to achieve this goal in space-borne and mobile liquid-nitrogen-cooled systems. The best cryogenic oscillators developed to date are the ``whispering gallery'' (WG) mode sapphire resonator-oscillators of NASA's Jet Propulsion Laboratory (JPL) and the University of Western Australia (UWA), as well as Stanford University's superconducting cavity stabilized oscillator (SCSO). All of these oscillators have demonstrated frequency

  14. Preliminary results of buffet tests in a cryogenic wind tunnel. [conducted in Langley 0.3 m transonic cryogenic tunnel

    NASA Technical Reports Server (NTRS)

    Boyden, R. P.; Johnson, W. G., Jr.

    1981-01-01

    Buffet tests of two wings with different leading-edge sweep show that it is feasible to use the standards wing root bending moment technique in a cryogenic wing tunnel. The results for the 65 deg sweep delta wing indicate the importance of matching the reduced frequency parameter in model tests for planforms which are sensitive to reduced frequency parameter if quantitative buffet measurements are required. The unique ability of a pressurized cryogenic wind tunnel to separate the effects of Reynolds number and of aeroelastic distortion by variations in the tunnel stagnation temperature and pressure was demonstrated.

  15. Evolvable Cryogenics (ECRYO) Pressure Transducer Calibration Test

    NASA Technical Reports Server (NTRS)

    Diaz, Carlos E., Jr.

    2015-01-01

    This paper provides a summary of the findings of recent activities conducted by Marshall Space Flight Center's (MSFC) In-Space Propulsion Branch and MSFC's Metrology and Calibration Lab to assess the performance of current "state of the art" pressure transducers for use in long duration storage and transfer of cryogenic propellants. A brief historical narrative in this paper describes the Evolvable Cryogenics program and the relevance of these activities to the program. This paper also provides a review of three separate test activities performed throughout this effort, including: (1) the calibration of several pressure transducer designs in a liquid nitrogen cryogenic environmental chamber, (2) the calibration of a pressure transducer in a liquid helium Dewar, and (3) the calibration of several pressure transducers at temperatures ranging from 20 to 70 degrees Kelvin (K) using a "cryostat" environmental chamber. These three separate test activities allowed for study of the sensors along a temperature range from 4 to 300 K. The combined data shows that both the slope and intercept of the sensor's calibration curve vary as a function of temperature. This homogeneous function is contrary to the linearly decreasing relationship assumed at the start of this investigation. Consequently, the data demonstrates the need for lookup tables to change the slope and intercept used by any data acquisition system. This ultimately would allow for more accurate pressure measurements at the desired temperature range. This paper concludes with a review of a request for information (RFI) survey conducted amongst different suppliers to determine the availability of current "state of the art" flight-qualified pressure transducers. The survey identifies requirements that are most difficult for the suppliers to meet, most notably the capability to validate the sensor's performance at temperatures below 70 K.

  16. Study of the VOC emissions from a municipal solid waste storage pilot-scale cell: Comparison with biogases from municipal waste landfill site

    SciTech Connect

    Chiriac, R.; De Araujos Morais, J.; Carre, J.; Bayard, R.; Chovelon, J.M.; Gourdon, R.

    2011-11-15

    Highlights: > Follow-up of the emission of VOCs in a municipal waste pilot-scale cell during the acidogenesis and acetogenesis phases. > Study from the very start of waste storage leading to a better understanding of the decomposition/degradation of waste. > Comparison of the results obtained on the pilot-scale cell with those from 3 biogases coming from the same landfill site. > A methodology of characterization for the progression of the stabilization/maturation of waste is finally proposed. - Abstract: The emission of volatile organic compounds (VOCs) from municipal solid waste stored in a pilot-scale cell containing 6.4 tonnes of waste (storage facility which is left open during the first period (40 days) and then closed with recirculation of leachates during a second period (100 days)) was followed by dynamic sampling on activated carbon and analysed by GC-MS after solvent extraction. This was done in order to know the VOC emissions before the installation of a methanogenesis process for the entire waste mass. The results, expressed in reference to toluene, were exploited during the whole study on all the analyzable VOCs: alcohols, ketones and esters, alkanes, benzenic and cyclic compounds, chlorinated compounds, terpene, and organic sulphides. The results of this study on the pilot-scale cell are then compared with those concerning three biogases from a municipal waste landfill: biogas (1) coming from waste cells being filled or recently closed, biogas (2) from all the waste storage cells on site, and biogas (3) which is a residual gas from old storage cells without aspiration of the gas. The analysis of the results obtained revealed: (i) a high emission of VOCs, principally alcohols, ketones and esters during the acidogenesis; (ii) a decrease in the alkane content and an increase in the terpene content were observed in the VOCs emitted during the production of methane; (iii) the production of heavier alkanes and an increase in the average number of carbon

  17. On-line monitoring for control of a pilot-scale sequencing batch reactor using a submersible UV/VIS spectrometer.

    PubMed

    Langergraber, G; Gupta, J K; Pressl, A; Hofstaedter, F; Lettl, W; Weingartner, A; Fleischmann, N

    2004-01-01

    A submersible UV/VIS spectrometer was used to monitor a pilot-scale sequencing batch reactor (SBR). The instrument utilises the whole UV/VIS range between 200 and 750 nm. With just one single instrument nitrate, organic matter and suspended solids can be measured simultaneously. The spectrometer is installed directly in the reactor, measures in real-time, and is equipped with an auto-cleaning system using pressured air. The paper shows the calibration results for measurements in the SBR tank, time series for typical SBR cycles, and proposes possible ways for optimisation of the operation by using these measurements.

  18. A comparison of impulse drying to double felted pressing on pilot- scale shoe presses and roll presses. Progress report, No. 6

    SciTech Connect

    Orloff, D.I.

    1992-08-01

    Pilot-scale shoe press and roll press experiments have been conducted to compare impulse drying and double felted pressing. Both ceramic coated and Beloit Type C press rolls have been evaluated. The experiments show that impulse drying can provide significantly higher outgoing solids than double felled pressing at the same impulse. For example, at an impulse of 0.234 MPa seconds (34 psi seconds), sheets at an ingoing solids of 52% were impulse dried (using the Beloit Type C press roll) to 68% solids while optimized double felled pressing could only yield press dryness of, at most, 60%.

  19. Cryogenic expansion machine

    DOEpatents

    Pallaver, Carl B.; Morgan, Michael W.

    1978-01-01

    A cryogenic expansion engine includes intake and exhaust poppet valves each controlled by a cam having adjustable dwell, the valve seats for the valves being threaded inserts in the valve block. Each cam includes a cam base and a ring-shaped cam insert disposed at an exterior corner of the cam base, the cam base and cam insert being generally circular but including an enlarged cam dwell, the circumferential configuration of the cam base and cam dwell being identical, the cam insert being rotatable with respect to the cam base. GI CONTRACTUAL ORIGIN OF THE INVENTION The invention described herein was made in the course of, or under, a contract with the UNITED STATES ENERGY RESEARCH AND DEVELOPMENT ADMINISTRATION.

  20. Cryogenic nuclear gyroscope

    SciTech Connect

    Gallop, J.C.; Potts, S.P.

    1980-09-30

    A cryogenic nuclear gyroscope is described that is comprised of a cylinder of niobium cooled within a helium cryostat so as to be superconducting and to provide a trapped, substantially homogeneous magnetic field, a helium-3 sample contained within a spherical pyrex cell having nuclei possessing a net magnetic moment, coils provided to polarize the sample to provide that net magnetic moment, and a SQUID magnetometer coupled to the sample by a pick-up coil of a transformer and frequency sensitive means coupled to the SQUID to detect changes in the precession of the nuclear moments of the sample caused by rotation of the gyroscope about an axis parallel to the direction of the homogeneous magnetic field. A superconducting lead shield isolates the helium-3 sample from external magnetic fields.

  1. Cryogenic Propulsion Stage

    NASA Technical Reports Server (NTRS)

    Jones, David

    2011-01-01

    The CPS is an in-space cryogenic propulsive stage based largely on state of the practice design for launch vehicle upper stages. However, unlike conventional propulsive stages, it also contains power generation and thermal control systems to limit the loss of liquid hydrogen and oxygen due to boil-off during extended in-space storage. The CPS provides the necessary (Delta)V for rapid transfer of in-space elements to their destinations or staging points (i.e., E-M L1). The CPS is designed around a block upgrade strategy to provide maximum mission/architecture flexibility. Block 1 CPS: Short duration flight times (hours), passive cryo fluid management. Block 2 CPS: Long duration flight times (days/weeks/months), active and passive cryo fluid management.

  2. Progress report on the infrared astronomical satellite cryogenic system

    NASA Astrophysics Data System (ADS)

    Urbach, A. R.; Mason, P. V.; Brooks, W. F.

    The main cryogen tank is sized to hold 70 kg of superfluid helium with 12 percent ullage at a temperature of 1.8 K. The insulation system surrounds the main cryogen tank with four blankets of multilayer insulation spaced by means of three vapor-cooled shields. It is noted that the multilayer insulation is 6.4 micron double-aluminized Mylar separated by polyester net. The main shell provides the primary structural integrity of the system. In orbit the main shell is cooled to 170 K using insulation blankets on one side and second surface paint on the opposite side. The aperture cover subassembly is the vacuum seal for the main shell during operation on the ground. It is also a gas condensation trap before and during cooldown of the main cryogen tank during launch hold. It contains 6 kg of supercritical helium, which permits 14 days on orbit with a 48-hour launch pad hold.

  3. Countercurrent Process for Lignin Separation from Biomass Matrix

    SciTech Connect

    Kiran Kadam; Ed Lehrburger

    2006-03-31

    The overall goal of the project was to test the concept of using a twin-screw extruder to conduct autohydrolysis pretreatment of wheat straw in countercurrent fashion, demonstrate in situ solid/liquid separation, and produce a low-lignin cellulose product using ethanol as an extractant. The resultant solid product is suitable for sugar production through enzymatic hydrolysis and for pulp applications. Pilot-scale equipment was used to successfully demonstrate the process both for sugar and pulp applications.

  4. Improved cryogenic aluminum mirrors

    NASA Astrophysics Data System (ADS)

    Vukobratovich, Daniel; Don, Ken; Sumner, Richard E.

    1998-09-01

    Optical surface deformation of metal mirrors used at cryogenic temperatures is reduced through the use of a new process of plating amorphous aluminum on aluminum. The AlumiPlateTM process (produced by AlumiPlate, Inc. in Minneapolis, MN) plates a layer of 99.9+% high purity aluminum about 125 micrometers thick atop the substrate. Very good surface finishes are produced by direct diamond turning of the plating, with some samples below 40 angstroms RMS. Optical testing of a 175-mm diameter, 550-mm optical radius of curvature 6061-T651/AlumiPlateTM aluminum sphere was performed at 65 K to determine cryogenic optical surface figure stability. In five cycles from 300 to 65 K, an average optical surface change of 0.047 wave RMS (1 wave equals 633 nm) was observed. A total optical figure change of 0.03 wave RMS at 65 K was observed from the first to last cycle. The cause of this relatively small long-term change is not yet determined. The test mirror is bi-concave, with a semi- kinematic toroidal mount, and is machined from the axis of a billet. An `uphill quench' heat treatment consisting of five cycles from liquid nitrogen to boiling water temperatures is used to minimize residual stress in the test mirror. Initial diamond turning of the mirror by the Optical Filter Corp., Keene, NH, produced a 300 K unmounted optical surface figure of 0.380 wave peak-to-valley and 0.059 wave RMS. A second effort at diamond turning by II-VI, Inc., Saxonburg, PA produced a 300 K optical figure of 0.443 wave peak-to-valley and 0.066 wave RMS, with a surface roughness varying from 29 to 42 angstroms.

  5. Influence of aggregate sizes and microstructures on bioremediation assessment of field-contaminated soils in pilot-scale biopiles

    NASA Astrophysics Data System (ADS)

    Chang, W.; Akbari, A.; Frigon, D.; Ghoshal, S.

    2011-12-01

    Petroleum hydrocarbon contamination of soils and groundwater is an environmental concern. Bioremediation has been frequently considered a cost-effective, less disruptive remedial technology. Formation of soil aggregate fractions in unsaturated soils is generally believed to hinder aerobic hydrocarbon biodegradation due to the slow intra-pore diffusion of nutrients and oxygen within the aggregate matrix and to the reduced bioavailability of hydrocarbons. On the other hand, soil aggregates may harbour favourable niches for indigenous bacteria, providing protective microsites against various in situ environmental stresses. The size of the soil aggregates is likely to be a critical factor for these processes and could be interpreted as a relevant marker for biodegradation assessment. There have been only limited attempts in the past to assess petroleum hydrocarbon biodegradation in unsaturated soils as a function of aggregate size. This study is aimed at investigating the roles of aggregate sizes and aggregate microstructures on biodegradation activity. Field-aged, contaminated, clayey soils were shipped from Norman Wells, Canada. Attempts were made to stimulate indigenous microbial activity by soil aeration and nutrient amendments in a pilot-scale biopile tank (1m L×0.65m W×0.3 m H). A control biopile was maintained without the nutrient amendment but was aerated. The initial concentrations of petroleum hydrocarbons in the field-contaminated soils increased with increasing aggregate sizes, which were classified in three fractions: micro- (<250 μm), meso- (>250-2000 μm) and macro-aggregates (>2000 μm). Compared to the TPH analyses at whole-soil level, the petroleum hydrocarbon analyses based on the aggregate-size levels demonstrated more clearly the extent of biodegradation of non-volatile, heavier hydrocarbons (C16-C34) in the soil. The removal of the C16-C34 hydrocarbons was 44% in macro-aggregates, but only 13% in meso-aggregates. The increased protein

  6. Preparation of High-Purity Cobalt by Anion-Exchange Separation and Plasma Arc Melting

    NASA Astrophysics Data System (ADS)

    Uchikoshi, Masahito; Shibuya, Hideka; Imaizumi, Junichi; Kékesi, Tamás; Mimura, Kouji; Isshiki, Minoru

    2010-04-01

    High-purity Co was prepared with valence-controlled anion-exchange separation, oxidation refining using plasma arc melting, and H2-Ar plasma arc melting on a pilot scale. The result of a laboratory-scale experiment indicated that the slower flow rate is more effective to remove the impurities by anion-exchange separation. However, the separation efficiency is reduced by scaling up the column from the laboratory to pilot scale. The discussion of the decrease in the separation efficiency implies that the distribution coefficient increases as the concentration of the adsorbate is lowered, but a reduced slower flow rate might increase the final purity of Co. In addition to anion-exchange separation, Co oxidation refining using plasma arc melting was useful. Consequently, a high-purity Co of 99.9998 pct by mass excluding gaseous elements was prepared, which represents the highest purity reported.

  7. Introduction to cryogenic wind tunnels

    NASA Technical Reports Server (NTRS)

    Goodyer, M. J.

    1985-01-01

    The background to the evolution of the cryogenic wind tunnel is outlined, with particular reference to the late 60's/early 70's when efforts were begun to re-equip with larger wind tunnels. The problems of providing full scale Reynolds numbers in transonic testing were proving particularly intractible, when the notion of satisfying the needs with the cryogenic tunnel was proposed, and then adopted. The principles and advantages of the cryogenic tunnel are outlined, along with guidance on the coolant needs when this is liquid nitrogen, and with a note on energy recovery. Operational features of the tunnels are introduced with reference to a small low speed tunnel. Finally the outstanding contributions are highlighted of the 0.3-Meter Transonic Cryogenic Tunnel (TCT) at NASA Langley Research Center, and its personnel, to the furtherance of knowledge and confidence in the concept.

  8. A Piezoelectric Cryogenic Heat Switch

    NASA Technical Reports Server (NTRS)

    Jahromi, Amir E.; Sullivan, Dan F.

    2014-01-01

    We have measured the thermal conductance of a mechanical heat switch actuated by a piezoelectric positioner, the PZHS (PieZo electric Heat Switch), at cryogenic temperatures. The thermal conductance of the PZHS was measured between 4 K and 10 K, and on/off conductance ratios greater than 100 were achieved when the positioner applied its maximum force of 8 N. We discuss the advantages of using this system in cryogenic applications, and estimate the ultimate performance of an optimized PZHS.

  9. Cryogenic foam insulation: Abstracted publications

    NASA Technical Reports Server (NTRS)

    Williamson, F. R.

    1977-01-01

    A group of documents were chosen and abstracted which contain information on the properties of foam materials and on the use of foams as thermal insulation at cryogenic temperatures. The properties include thermal properties, mechanical properties, and compatibility properties with oxygen and other cryogenic fluids. Uses of foams include applications as thermal insulation for spacecraft propellant tanks, and for liquefied natural gas storage tanks and pipelines.

  10. Latest developments in cryogenic safety

    NASA Technical Reports Server (NTRS)

    Webster, T. J.

    1983-01-01

    The Cryogenic Safety Manual, sponsored by the British Cryogenics Council, was published over 10 years ago. A new updated version is now available. Some general aspects of cryogenic safety are highlighted, and attention is drawn to some of the more unusual hazardous situations. An awareness of the physical properties of the cryogenic fluids being dealt with is important in directing attention to hazardous situations which may arise. Because of this, the more important properties of the cryogenic fluids are given, such as molecular weight, boiling point and freezing point. From these properties, hazardous situations can be deduced. There are hidden dangers that are not always easy to spot. Some of the unexpected hazards, most of which have led to deaths, are: asphyxiation (anoxia), frost bites and hypothermia, explosions, and combustion. The aim of this publication is to help bring about increased safety in the production and use of cryogenic products through a deeper appreciation of the scientific, technological and administrative steps which must be made if accidents, some fatal, are to be voided in the future.

  11. Latest developments in cryogenic safety

    NASA Astrophysics Data System (ADS)

    Webster, T. J.

    1983-03-01

    The Cryogenic Safety Manual, sponsored by the British Cryogenics Council, was published over 10 years ago. A new updated version is now available. Some general aspects of cryogenic safety are highlighted, and attention is drawn to some of the more unusual hazardous situations. An awareness of the physical properties of the cryogenic fluids being dealt with is important in directing attention to hazardous situations which may arise. Because of this, the more important properties of the cryogenic fluids are given, such as molecular weight, boiling point and freezing point. From these properties, hazardous situations can be deduced. There are hidden dangers that are not always easy to spot. Some of the unexpected hazards, most of which have led to deaths, are: asphyxiation (anoxia), frost bites and hypothermia, explosions, and combustion. The aim of this publication is to help bring about increased safety in the production and use of cryogenic products through a deeper appreciation of the scientific, technological and administrative steps which must be made if accidents, some fatal, are to be voided in the future.

  12. Solar photocatalitycal treatment of carbofuran at lab and pilot scale: effect of classical parameters, evaluation of the toxicity and analysis of organic by-products.

    PubMed

    Lopez-Alvarez, Blady; Torres-Palma, Ricardo A; Peñuela, Gustavo

    2011-07-15

    In this work the TiO(2) solar-photocatalytical degradation of the pesticide carbofuran (CBF) in water, at lab and pilot scale, was studied. At lab scale the evaluation of CBF concentration (14-282 μmol L(-1)) showed that the system followed a Langmuir-Hinshelwood kinetics type. TiO(2) concentration (0.05-2 g L(-1)) and initial pH (3-9) were also evaluated and optimized using the surface response methodology and the Pareto diagram. In the range of variables studied, initial pH 7.60 and 1.43 g L(-1) of TiO(2) favoured the efficiency of the process. Under optimal conditions the evolution of substrate, chemical oxygen demand, dissolved organic carbon, toxicity and organics by-products were evaluated. In the pilot scale tests, using direct sunlight, 55 mg L(-1) of CBF in a commercial formulation was eliminated after 420 min; while after 900 min of treatment 80% of toxicity (1/E(50) on Vibrium Fischeri), 80% of chemical oxygen demand and 60% of dissolved organic carbon were removed. The analysis and evolution of five CBF by-products, as well the evaluation of the treatment in the presence of isopropanol or using acetonitrile as a solvent suggest that the degradation is mainly carried out by OH radical attack. Finally, a schema depicting the main degradation pathway is proposed. PMID:21592651

  13. Biodegradation by bioaugmentation of dairy wastewater by fungal consortium on a bioreactor lab-scale and on a pilot-scale.

    PubMed

    Djelal, Hayet; Amrane, Abdeltif

    2013-09-01

    A fungal consortium including Aspergillus niger, Mucor hiemalis and Galactomyces geotrichum was tested for the treatment of dairy wastewater. The bio-augmentation method was tested at lab-scale (4 L), at pilot scale (110 L) and at an industrial scale in Wastewater Treatment Plants (WWTP). The positive impact of fungal addition was confirmed when fungi was beforehand accelerated by pre-culture on whey (5 g/L lactose) or on the dairy effluent. Indeed, chemical oxygen demand (COD) removal yields increased from 55% to 75% for model medium, diluted milk. While after inoculation of an industrial biological tank from a dairy factory with the fungal consortium accelerated by pre-cultivation in a 1000 L pilot plant, the outlet COD values decreased from values above the standard one (100 mg/L) to values in the range of 50-70 mg/L. In addition, there was a clear impact of fungal addition on the 'hard' or non-biodegradable COD owing to the significant reduction of the increase of the COD on BOD5 ratio between the inlet and the outlet of the biological tank of WWTP. It was in the range of 451%-1111% before adding fungal consortium, and in the range of 257%-153% after bio-augmentation with fungi. An inoculated bioreactor with fungal consortium was developed at lab-scale and demonstrated successfully at pilot scale in PMID:24520735

  14. High power Nb-doped LiFePO4 Li-ion battery cathodes; pilot-scale synthesis and electrochemical properties

    NASA Astrophysics Data System (ADS)

    Johnson, Ian D.; Blagovidova, Ekaterina; Dingwall, Paul A.; Brett, Dan J. L.; Shearing, Paul R.; Darr, Jawwad A.

    2016-09-01

    High power, phase-pure Nb-doped LiFePO4 (LFP) nanoparticles are synthesised using a pilot-scale continuous hydrothermal flow synthesis process (production rate of 6 kg per day) in the range 0.01-2.00 at% Nb with respect to total transition metal content. EDS analysis suggests that Nb is homogeneously distributed throughout the structure. The addition of fructose as a reagent in the hydrothermal flow process, followed by a post synthesis heat-treatment, affords a continuous graphitic carbon coating on the particle surfaces. Electrochemical testing reveals that cycling performance improves with increasing dopant concentration, up to a maximum of 1.0 at% Nb, for which point a specific capacity of 110 mAh g-1 is obtained at 10 C (6 min for the charge or discharge). This is an excellent result for a high power cathode LFP based material, particularly when considering the synthesis was performed on a large pilot-scale apparatus.

  15. A pilot scale trickling filter with pebble gravel as media and its performance to remove chemical oxygen demand from synthetic brewery wastewater*

    PubMed Central

    Habte Lemji, Haimanot; Eckstädt, Hartmut

    2013-01-01

    Evaluating the performance of a biotrickling filter for the treatment of wastewaters produced by a company manufacturing beer was the aim of this study. A pilot scale trickling filter filled with gravel was used as the experimental biofilter. Pilot scale plant experiments were made to evaluate the performance of the trickling filter aerobic and anaerobic biofilm systems for removal of chemical oxygen demand (COD) and nutrients from synthetic brewery wastewater. Performance evaluation data of the trickling filter were generated under different experimental conditions. The trickling filter had an average efficiency of (86.81±6.95)% as the hydraulic loading rate increased from 4.0 to 6.4 m3/(m2∙d). Various COD concentrations were used to adjust organic loading rates from 1.5 to 4.5 kg COD/(m3∙d). An average COD removal efficiency of (85.10±6.40)% was achieved in all wastewater concentrations at a hydraulic loading of 6.4 m3/(m2∙d). The results lead to a design organic load of 1.5 kg COD/(m3∙d) to reach an effluent COD in the range of 50–120 mg/L. As can be concluded from the results of this study, organic substances in brewery wastewater can be handled in a cost-effective and environmentally friendly manner using the gravel-filled trickling filter. PMID:24101209

  16. Evaluation of Salmonella thermal inactivation model validity for slow cooking of whole-muscle meat roasts in a pilot-scale oven.

    PubMed

    Breslin, T J; Tenorio-Bernal, M I; Marks, B P; Booren, A M; Ryser, E T; Hall, N O

    2014-11-01

    Sublethal heating can increase subsequent thermal resistance of bacteria, which may compromise the validity of thermal process validations for slow-roasted meats. Therefore, this research evaluated the accuracy of a traditional log-linear inactivation model, developed via prior laboratory-scale isothermal tests, and a novel path-dependent model accounting for sublethal injury, applied to pilot-scale slow cooking of whole-muscle roasts. Irradiated turkey breasts, beef rounds, and pork loins were inoculated with an eight-serovar Salmonella cocktail via vacuum tumble marination in a salt-phosphate marinade. The resulting initial Salmonella population in the geometric center (core) was 7.0, 6.3, and 6.3 log CFU/g for turkey, beef, and pork, respectively. Seven different cooking schedules representing industry practices were evaluated in a pilot-scale, moist-air convection oven. Core temperatures recorded during cooking were used to calculate lethality real-time via the log-linear model. The path-dependent model reduced the bias (mean residual) and root mean square error by 4.24 and 4.60 log CFU/g respectively, in turkey; however, the new model did not reduce the prediction error in beef or pork. Overall, results demonstrated that slow-cooked roasts, processed to a computed lethality at or near that required by the regulatory performance standards, as calculated with a state-dependent model, may be underprocessed. PMID:25364923

  17. Upscaling of an electronic nose for completely stirred tank reactor stability monitoring from pilot-scale to real-scale agricultural co-digestion biogas plant.

    PubMed

    Adam, Gilles; Lemaigre, Sébastien; Goux, Xavier; Delfosse, Philippe; Romain, Anne-Claude

    2015-02-01

    This study investigated the use of an electronic nose for on-line anaerobic reactor state monitoring at the pilot-scale level and then upscaling to the full-scale level. E-nose indicator was compared to classical state indicators such as pH, alkalinity, volatile fatty acids concentration and to other gas phase compounds. Multivariate statistical process control method, based on principal component analysis and the Hotelling's T(2) statistics was used to derive an indicator representative of the reactor state. At the pilot-scale level, the e-nose indicator was relevant and could distinguish 3 process states: steady-state, transient and collapsing process. At the full-scale level, the e-nose indicator could provide the warning of the major disturbance whereas two slight disturbances were not detected and it gave one major false alarm. This work showed that gas phase relation with anaerobic process should be deeper investigated, as an e-nose could indicate the reactor state, focusing on the gas phase.

  18. Reduction of product-related species during the fermentation and purification of a recombinant IL-1 receptor antagonist at the laboratory and pilot scale.

    PubMed

    Schirmer, Emily B; Golden, Kathryn; Xu, Jin; Milling, Jesse; Murillo, Alec; Lowden, Patricia; Mulagapati, Srihariraju; Hou, Jinzhao; Kovalchin, Joseph T; Masci, Allyson; Collins, Kathryn; Zarbis-Papastoitsis, Gregory

    2013-08-01

    Through a parallel approach of tracking product quality through fermentation and purification development, a robust process was designed to reduce the levels of product-related species. Three biochemically similar product-related species were identified as byproducts of host-cell enzymatic activity. To modulate intracellular proteolytic activity, key fermentation parameters (temperature, pH, trace metals, EDTA levels, and carbon source) were evaluated through bioreactor optimization, while balancing negative effects on growth, productivity, and oxygen demand. The purification process was based on three non-affinity steps and resolved product-related species by exploiting small charge differences. Using statistical design of experiments for elution conditions, a high-resolution cation exchange capture column was optimized for resolution and recovery. Further reduction of product-related species was achieved by evaluating a matrix of conditions for a ceramic hydroxyapatite column. The optimized fermentation process was transferred from the 2-L laboratory scale to the 100-L pilot scale and the purification process was scaled accordingly to process the fermentation harvest. The laboratory- and pilot-scale processes resulted in similar process recoveries of 60 and 65%, respectively, and in a product that was of equal quality and purity to that of small-scale development preparations. The parallel approach for up- and downstream development was paramount in achieving a robust and scalable clinical process.

  19. Bench- and pilot-scale demonstration of thermal desorption for removal of mercury from the Lower East Fork Poplar Creek floodplain soils

    SciTech Connect

    Morris, M.I.; Sams, R.J.; Gillis, G.; Helsel, R.W.; Alperin, E.S.; Geisler, T.J.; Groen, A.; Root, D.

    1995-04-01

    Thermal desorption is an innovative technology that has seen significant growth in applications to organically contaminated soils and sludges for the remediation of hazardous, radioactive and mixed waste sites. This paper will present the results of a bench and pilot-scale demonstration of this technology for the removal of mercury from the Lower East Fork Poplar Creek floodplain soil. Results demonstrate that the mercury in this soil can be successfully removed to the target treatment levels of 10 milligrams per kilogram (mg/kg) and that all process residuals could be rendered RCRA-nonhazardous as defined by the Resource Conservation and Recovery Act. Sampling and analyses of the desorber off-gas before and after the air pollution control system demonstrated effective collection of mercury and organic constituents. Pilot-scale testing was also conducted to verify requirements for material handling of soil into and out of the process. This paper will also present a conceptual design and preliminary costs of a full-scale system, including feed preparation, thermal treatment, and residuals handling for the soil.

  20. Near-infrared for on-line determination of quality parameter of Sophora japonica L. (formula particles): From lab investigation to pilot-scale extraction process

    PubMed Central

    Li, Yang; Shi, Xinyuan; Wu, Zhisheng; Guo, Mingye; Xu, Bing; Pan, Xiaoning; Ma, Qun; Qiao, Yanjiang

    2015-01-01

    Background: Extraction process of dried flowers of formula particles should be investigated from lab investigation to pilot-scale because of good water absorbing capacity and obscure active pharmaceutical ingredients (API) dissolution. Objective: Reliable analysis of on-line near-infrared (NIR) technique and novel application in fascinating modern, traditional Chinese medicine production (formula particles) was proved. Materials and Methods: The extraction process of Sophora japonica L. (formula particles) was used as an example, the rutin was regarded as API. On-line NIR technology was used to monitor the variation of rutin in the extraction process. High-performance liquid chromatography (HPLC) was used as a reference method to determine the content of rutin during the extraction process. The sample set was selected by Kennard-Stone (KS) algorithm. Different pretreatment methods were compared. The synergy interval partial least square (SiPLS) algorithm was applied. Chemometrics indicators and multivariate detection limits method were mutually used to assess the model. Results: According to both errors α (0.05) and β (0.05), rutin content could be detected by on-line NIR, which was more than 0.181 mg/mL. Conclusions: This work demonstrated the feasibility of NIR for on-line determination of rutin in the pilot-scale extraction process of S. japonica. L. It provided technical support for the NIR application in the extraction process of formula particles. PMID:25709204